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Sample records for aluminum al matrix

  1. Interfacial characteristics for brazing of aluminum matrix composites with Al-12Si filler metals

    SciTech Connect

    Weng, W.P.; Chuang, T.H.

    1997-12-01

    Discussions concerning the interfacial reactions and characterizations in brazing aluminum matrix composites are documented in this study. Joints of alumina particulate reinforced 6061 aluminum matrix composites were made using an Al-12 (wt pct) Si filler metal by vacuum brazing. The resulted maximum bonding strengths were 75.4, 81.5, and 71.8 MPa for 10, 15, and 20 vol pct alumina reinforcement, respectively. The microstructural examinations revealed that the bonding strength was strictly related to the reinforced alumina particles and the reaction products presented at the joint interfaces. During brazing, Mg segregated at the joining interface and alumina/6061 Al interface. Further, reactions between alumina and 6061 Al matrix resulted in the formation of Mg-rich phases, such as MgAl{sub 2}O{sub 4} and MgO, near the joining interface and the alumina reinforcement. The Si in the filler material penetrated into the metal matrix composites (MMCs) matrix and segregated at the alumina/6061 Al interfaces. This phenomenon can be confirmed by a joint between two alumina bulk specimens.

  2. Aluminum Matrix Composites Strengthened with CuZrAgAl Amorphous Atomized Powder Particles

    NASA Astrophysics Data System (ADS)

    Dutkiewicz, Jan; Rogal, Łukasz; Wajda, Wojciech; Kukuła-Kurzyniec, Agata; Coddet, Christian; Dembinski, Lucas

    2015-06-01

    The Al-matrix composites were prepared by hot pressing in vacuum of an aluminum powder with 20 and 40 wt.% addition of the amorphous Cu43Zr43Ag7Al7 alloy (numbers indicate at.%) obtained using gas atomization method. The amorphous structure of the powder was confirmed using x-ray diffraction, DSC, and TEM. The average size of mostly spherical particles was 100 μm, so the powder was sieved to obtain maximum size of 60 μm. The composites were prepared using uniaxial cold pressing in vacuum and at a temperature of 400 °C. The composites of hardness from 43 to 53 HV were obtained for both additions of the amorphous phase. They reached compression strength of 150 MPa for 20% of amorphous phase and 250 MPa for the higher content. The modest hardening effect was caused by crack initiation at Al/amorphous interfaces. The amorphous phase was only partially crystallized in the hot-pressed composites, what did not cause hardness decrease. The application of nanocrystalline aluminum powders obtained by high-energy ball milling for the matrix of composites allowed obtaining nanocrystalline aluminum matrix composites of size near 150 nm, strengthened with the amorphous powders, whose compression strength was near 550 MPa for the composite containing 40% of the amorphous phase and slightly lower for the composite containing 20% of the phase. They showed much higher ductility of 23% in comparison with 7% for the composite containing 40% amorphous phase. The distribution of the strengthening phase in the nanocrystalline matrix was not homogeneous; the amorphous particles formed bands, where majority of cracks nucleated during compression test.

  3. Aluminum matrix texture in Al-Al3Ti functionally graded materials analyzed by electron back-scattering diffraction

    NASA Astrophysics Data System (ADS)

    Watanabe, Yoshimi; Sequeira, Paulo D.; Sato, Hisashi; Inamura, Tomonari; Hosoda, Hideki

    2016-01-01

    Al matrix functionally graded materials (FGMs) with oriented Al3Ti platelets were fabricated by a centrifugal solid-particle method. The applied centrifugal forces were 30, 60, and 120G (units of gravity). The orientation and volume fraction gradients of the Al3Ti platelets within the samples were measured. Since a good lattice correspondence was reported for the close-packed directions and the close-packed planes between Al and Al3Ti, the Al matrix in the Al-Al3Ti FGMs fabricated by the centrifugal solid-particle method should have some texture. Al matrix texture was, therefore, analyzed by electron back-scattering diffraction (EBSD). Analysis of the resulting pole figures indicates a preferred orientation along the (200) plane for the Al matrix crystals. Furthermore, increasing the applied centrifugal force enhances the orientation effect. A correlation appears to exist between platelet orientation and the preferred texture of the Al matrix.

  4. Tensile Properties of Nano AL2O3 Particulate-Reinforced Aluminum Matrix Composites by Mechanical Alloying and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Mehdinia, M.; Jenabali Jahromi, S. A.

    The powder of the micro Al and variant volume fractions of nano Al2O3 were milled by a high energy planetary ball-mill. By milling, a homogenous distribution of nano Al2O3 particles in the metal matrix were developed. Then the milled powder was cold compressed and sintered at 545°C for one hr. The mold and the sintered sample hold in a furnace until the temperature reached 545°C. Then the hot 27mm diameter sample was extruded to 6mm diameter. From the extruded specimens, tensile, hardness and microstructure of the prepared specimens were determined. By these tests the effect of milling time, the percent of nano-particles and the microstructure were evaluated. The hardness and tensile behaviors of aluminum matrix composites reinforced with nano Al2O3 particulate have been found to increase remarkably with the volume fraction of the reinforcement.

  5. Synthesis and analysis of nanocrystalline β1-Cu3Al and β2-NiAl intermetallic-reinforced aluminum matrix composite by high energy ball milling

    NASA Astrophysics Data System (ADS)

    Nguyen, Hong-Hai; Nguyen, Minh-Thuyet; Kim, Won Joo; Kim, Jin-Chun

    2017-01-01

    Nanocrystalline β1-Cu3Al and β2-NiAl intermetallic compounds were in-situ reinforced in the aluminum matrix with the atomic composition of Al67Cu20Ni13 by the mechanical alloying of elemental powders. Both β1-Cu3Al, β2-NiAl phases that can be only co-synthesized in Cu base alloys have been obtained after 15h milling in this study. The phase evolution during milling process was investigated by X-ray diffraction. The β1-Cu3Al, β2-NiAl phases were metastable with further milling time up to 40 h. Specially, unreacted Al matrix has been totally transformed to amorphous state in the final powder. A remarkable crystalline size of 6.5 nm was reached after 15 h milling time. Thermal stability of the milled powder was also studied by differential thermal analysis. It is shown that β1-Cu3Al, β2-NiAl phases were stable up to higher than 550 °C. Moreover, the inter-diffusion between Al matrix and Cu3Al within the temperature range of 620-740 °C led to the formation of superstructure ζ1-Al3Cu4 phase.

  6. Tensile and Dry Sliding Wear Behavior of In-Situ Al3Zr + Al2O3-Reinforced Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Gautam, G.; Ghose, A. K.; Chakrabarty, I.

    2015-12-01

    In the present study, aluminum-based in-situ intermetallic Al3Zr and Al2O3-reinforced metal matrix composites have been synthesized by direct melt reaction through stir casting of zirconium oxychloride (ZrOCl2·8H2O) powder in commercially pure aluminum. The in-situ reaction produces intermetallic Al3Zr needles that change to feathery morphology with increasing ZrOCl2·8H2O, while the Al2O3 is of fine globular shape. The tensile strengths of these composites increase with increasing volume percent reinforcements, attaining a peak value with 18 pct addition. The dry sliding wear behavior of the composites was evaluated with varying parameters, viz. sliding distance, normal load, and sliding velocities. The wear mechanisms are explained based on the microstructure, the topography of the worn surface, and the interfacial strength of the matrix and reinforcement. The tensile and wear properties are compared with widely used wear resistant hypereutectic Al-17 pct Si cast alloy.

  7. Microwave combustion synthesis of in situ Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites

    SciTech Connect

    Zhu, Heguo; Hua, Bo; Cui, Tao; Huang, Jiewen; Li, Jianliang; Xie, Zonghan

    2015-08-15

    Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites were fabricated from Al and ZrO{sub 2} powders by SiC assisted microwave combustion synthesis. The microstructure and reaction pathways were analyzed by using differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS). The results showed that the heating rate during microwave synthesis was very high and the entire process took several minutes and that the ignition temperature of the reaction was much lower than that of conventional methods. In addition, the resulting microstructure was found to be finer than that prepared by the conventional methods and no cracks can be seen in the Al{sub 3}Zr reinforcements. As such, the newly developed composites have potential for safety-critical applications where catastrophic failure is not tolerated.

  8. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  9. Localized Corrosion Currents from Graphite/Aluminum and Welded SiC/Al Metal Matrix Composites.

    DTIC Science & Technology

    1985-02-28

    the corrosion rate in the absence of flaws might be improved by additions of poisions to the fiber to retard the oxygen reduction reaction on graphite...weidment 8 Al4C3 + 12H 20 + 4Al(OH) 3 + 3CH 4 This reaction, along with other metallurgical variations caused by the heat of welding, leads to...efficient cathodic sites along anodic corrosion paths and can lead to exfoliation in 6061 Al when the inter- metallics are present in an appropriate

  10. Wear Resistance of Aluminum Matrix Composites Reinforced with Al2O3 Particles After Multiple Remelting

    NASA Astrophysics Data System (ADS)

    Klasik, Adam; Pietrzak, Krystyna; Makowska, Katarzyna; Sobczak, Jerzy; Rudnik, Dariusz; Wojciechowski, Andrzej

    2016-08-01

    Based on previous results, the commercial composites of A359 (AlSi9Mg) alloy reinforced with 22 vol.% Al2O3 particles were submitted to multiple remelting by means of gravity casting and squeeze-casting procedures. The studies were focused on tribological tests, x-ray phase analyses, and microstructural examinations. More promising results were obtained for squeeze-casting method mainly because of the reduction of the negative microstructural effects such as shrinkage porosity or other microstructural defects and discontinuities. The results showed that direct remelting may be treated as economically well-founded and alternative way compared to other recycling processes. It was underlined that the multiple remelting method must be analyzed for any material separately.

  11. Recycling of aluminum matrix composites

    SciTech Connect

    Nishida, Yoshinori; Izawa, Norihisa; Kuramasu, Yukio

    1999-03-01

    Separation of matrix metals in composites was tried on alumina short fiber-reinforced aluminum and 6061 alloy composites and SiC whisker-reinforced 6061 alloy composite for recycling. It is possible to separate molten matrix metals from fibers in the composites using fluxes that are used for melt treatment to remove inclusions. About 50 vol pct of the matrix metals was separated from the alumina short fiber-reinforced composites. The separation ratio of the matrix from the SiC whisker-reinforced 6061 alloy composite was low and about 20 vol pct. The separation mechanism was discussed thermodynamically using interface free energies. Since the flux/fiber interface energy is smaller than the aluminum/fiber interface energy, the replacement of aluminum with fluxes in composites takes place easily. Gases released by the decomposition of fluxes act an important role in pushing out the molten matrix metal from the composite. The role was confirmed by the great amount cavity formed in the composite after the matrix metal flowed out.

  12. Rheocasting Al Matrix Composites

    NASA Astrophysics Data System (ADS)

    Girot, F. A.; Albingre, L.; Quenisset, J. M.; Naslain, R.

    1987-11-01

    Aluminum alloy matrix composites reinforced by SiC short fibers (or whiskers) can be prepared by rheocasting, a process which consists of the incorporation and homogeneous distribution of the reinforcement by stirring within a semi-solid alloy. Using this technique, composites containing fiber volume fractions in the range of 8-15%, have been obtained for various fibers lengths (i.e., 1 mm, 3 mm and 6 mm for SiC fibers). This paper attempts to delineate the best compocasting conditions for aluminum matrix composites reinforced by short SiC (e.g Nicalon) or SiC whiskers (e.g., Tokamax) and characterize the resulting microstructures.

  13. Precipitation hardening of a novel aluminum matrix composite

    SciTech Connect

    Suarez, Oscar Marcelo

    2002-09-15

    Deterioration of properties in cast aluminum matrix composites (AMCs) due to matrix/reinforcement chemical reactions is absent when AlB{sub 2} particles are used as reinforcements. This communication reports the fabrication of a heat-treatable AMC reinforced with borides. Final hardness values can be adjusted by solution and precipitation, which harden the composite. Evolution of the microstructure is concisely presented as observed by secondary electron microscopy. Precipitation hardening of the aluminum matrix, observed by microhardness measurements, has been corroborated by differential thermal analysis.

  14. Corrosion protection of aluminum metal-matrix composites

    SciTech Connect

    Greene, H.J.; Mansfeld, F.

    1997-12-01

    Corrosion protection of aluminum metal-matrix composites (MMC) by anodizing treatments was investigated. Electrochemical behavior of MMC without protection also was investigated. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements were used to characterize the properties of protective surface layers. Materials studied were Al 6061/SiC, alloy A356/SiC, Al 2009/SiC, Al 2014/Al{sub 2}O{sub 3} and Al 6061/Al{sub 2}O{sub 3} with various reinforcement concentrations. The MMC had similar corrosion (E{sub corr}) and pitting (E{sub pit}) potentials as the matrix alloy. The cathodic current density for oxygen reduction in 0.5% N sodium chloride increased for Al 6061/SiC MMC with reinforcement concentration, which was attributed to electrochemically active interfaces between the matrix and the reinforcement particles. Anodizing and hot-water sealing were less effective for MMC than for the matrix aluminum alloys. The reinforcement particles produced a more porous structure of the anodized layer for MMC. Improved results were noted for dichromate sealing, where chromium (Cr{sup 6+}) in the pores of the outer oxide acted as an inhibitor. The effectiveness of corrosion protection methods decreased with increasing reinforcement concentration and was a function of the matrix alloy but not of the reinforcement material. The observed reduction in corrosion protection was believed to result from corrosion-susceptible interfaces formed between the reinforcement particles and the matrix.

  15. Development of a Precipitation-Strengthened Matrix for Non-quenchable Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vo, Nhon Q.; Sorensen, Jim; Klier, Eric M.; Sanaty-Zadeh, Amirreza; Bayansan, Davaadorj; Seidman, David N.; Dunand, David C.

    2016-07-01

    Recent developments in metal matrix composite-encapsulated ceramic armor show promise in lightweight armor technology. The system contains ceramic tiles, such as alumina, sandwiched between unreinforced aluminum or aluminum metal matrix composite (Al-MMC), which has a better toughness compared to the ceramic tiles. The sandwich structures should not be quenched during the fabrication, as the large mismatch in the coefficients of thermal expansion between the ceramic tiles and the unreinforced aluminum or Al-MMC creates internal stresses high enough to fracture the ceramic tiles. However, slow cooling of most commercial alloys creates large precipitates making solute unavailable for the formation of fine precipitates during aging. Here, we develop a non-quenched, high-strength metal matrix utilizing dilute Al-Sc-Zr alloys. We demonstrate that the dilute Al-0.09 Sc-0.045 Zr at.% alloy and the same alloy containing 0-4 vol.% alumina short fibers do not result in precipitation upon slow cooling from a high temperature, and can thereafter be aged to increase their strength. They exhibit a moderate strength, but improved ductility and toughness as compared to common armor aluminum alloys, such as AA5083-H131, making them attractive as armor materials and hybrid armor systems.

  16. The effect of strain rate on the tensile properties of an Al[sub 2]O[sub 3p]/6061-T6 aluminum metal-matrix composite at low temperatures

    SciTech Connect

    Chia Chaw Perng; Jiun Ren Hwang; Ji Liang Doong )

    1993-08-01

    Alumina (Al[sub 2]O[sub 3]) particles reinforced aluminum matrix composites have recently become candidates for structural materials because of their good specific modulus and strength, and are considered to be valuable materials for aerospace and automobile industry applications. In view of such application, they might be processed or applied in high strain rate loading conditions, such as explosive forming, blast loading and metalworking, etc. Knowledge of the mechanical behavior of the metal matrix composites under high strain rate loading is a prerequisite. However, not much work related to this topic has been done. The objective of this study was to investigate the effect of the strain rate on the tensile properties of the Al[sub 2]O[sub 3p]/6061-T6 composite at low temperatures.

  17. Cathodoluminescent properties of an Am3+ ion in a matrix of yttrium-aluminum garnet Y3Al5O12

    NASA Astrophysics Data System (ADS)

    Kuznetsova, Ya. V.; Usacheva, V. P.; Zamoryanskaya, M. V.

    2014-03-01

    The luminescent properties of an americium ion are studied. Luminescence spectra of americium in yttrium-aluminum garnet are recorded for the first time. The luminescence bands are identified, and the levels responsible for the observed optical transitions are determined.

  18. A new discontinuously reinforced aluminum MMC: Al+AlB{sub 2} flakes

    SciTech Connect

    HALL,AARON C.; ECONOMY,J.

    2000-06-08

    Development of a novel metal matrix composite based on the Al-B alloy system has been undertaken. Preparation of this discontinuously reinforced material is based on the precipitation of high aspect ratio AlB{sub 2} from an Al-B alloy. This paper describes a number of efforts forced on preparing high volume fractions (> 30 v%) of AlB{sub 2} in aluminum. New insights into the behavior of the Al-B alloys system allowed this effort to be successful.

  19. Structure and thermophysical properties of aluminum-matrix composites

    NASA Astrophysics Data System (ADS)

    Pugacheva, N. B.; Michurov, N. S.; Senaeva, E. I.; Bykova, T. M.

    2016-11-01

    The microstructure and thermophysical properties of aluminum-matrix composites have been studied, in which a granulated Al-Zn-Mg-Cu alloy has been used as the matrix, and SiC particles taken in the amounts of 10, 20, and 30 vol % have bee used as the filler. It has been shown that, with an increase in the amount of the filler, the temperatures of the solidus and liquidus of the composites and the values of the thermal expansion coefficient and density increase, whereas the heat capacity, thermal conductivity, and thermal diffusivity decrease. The heat capacity of the composite depends on the amount of the filler: upon heating from 25 to 500°C, the heat capacity of the composite with 10 vol % SiC increases by only 16%, while that of the composite with 20 vol % SiC increases by 19%; and, at 39 vol % SiC, it increases by 36%.

  20. Aluminum-Alloy-Matrix/Alumina-Reinforcement Composites

    NASA Technical Reports Server (NTRS)

    Kashalikar, Uday; Rozenoyer, Boris

    2004-01-01

    Isotropic composites of aluminum-alloy matrices reinforced with particulate alumina have been developed as lightweight, high-specific-strength, less-expensive alternatives to nickel-base and ferrous superalloys. These composites feature a specific gravity of about 3.45 grams per cubic centimeter and specific strengths of about 200 MPa/(grams per cubic centimeter). The room-temperature tensile strength is 100 ksi (689 MPa) and stiffness is 30 Msi (206 GPa). At 500 F (260 C), these composites have shown 80 percent retention in strength and 95 percent retention in stiffness. These materials also have excellent fatigue tolerance and tribological properties. They can be fabricated in net (or nearly net) sizes and shapes to make housings, pistons, valves, and ducts in turbomachinery, and to make structural components of such diverse systems as diesel engines, automotive brake systems, and power-generation, mining, and oil-drilling equipment. Separately, incorporation of these metal matrix composites within aluminum gravity castings for localized reinforcement has been demonstrated. A composite part of this type can be fabricated in a pressure infiltration casting process. The process begins with the placement of a mold with alumina particulate preform of net or nearly net size and shape in a crucible in a vacuum furnace. A charge of the alloy is placed in the crucible with the preform. The interior of the furnace is evacuated, then the furnace heaters are turned on to heat the alloy above its liquidus temperature. Next, the interior of the furnace is filled with argon gas at a pressure about 900 psi (approximately equal to 6.2 MPa) to force the molten alloy to infiltrate the preform. Once infiltrated, the entire contents of the crucible can be allowed to cool in place, and the composite part recovered from the mold.

  1. Characterization of tribological behaviour of graphitic aluminum matrix composites, grey cast iron, and aluminum silicon alloys

    NASA Astrophysics Data System (ADS)

    Riahi, Ahmad Reza

    In recent years a number of aluminum-silicon alloys and some graphitic aluminum matrix composites have been fabricated for potential tribological applications in the automotive industry, in particular for lightweight high efficiency internal combustion engines to replace conventional uses of cast iron. This study provides a systematic investigation for wear mechanisms in dry sliding of the graphitic aluminum-matrix composites (A356 Al-10%SiC-4%Gr and A356 Al-5%Al2O3-3%Gr) developed for cylinder liner applications. Two eutectic Al-Si alloys (modified with rare earth elements) developed for wear resistant engine blocks were also studied. The tribological behavior of grey cast iron (ASTM A30), which is a traditional material for engine components, was also investigated as reference. For graphitic aluminum matrix composites, a wear mapping approach has been adopted. Three main regimes: ultra mild, mild and severe wear regions were determined in the maps; additionally, a scuffing region was observed. In the ultra mild wear regime the wear resistance was primarily due to the hard particles supporting the load. It was shown that the onset of severe wear in graphitic composites occurred at considerably higher loads compared to A356 aluminum alloy and A356 Al-20% SiC composite. At the onset of severe wear, the surface temperatures and coefficient of friction of the graphitic composites was lower than that of A356 Al-20% SiC. At all testing conditions in the mild wear regime, a protective tribo-layer was formed, which by increasing the speed and load became more continuous, more compact, smoother, and harder. The tribo-layers were removed at the onset of severe wear. An experimental wear map of grey cast iron was constructed; it consisted of three wear regimes: ultra mild, mild and severe wear. In the ultra mild regime a compacted fine iron oxide powder formed on the contact. The onset of severe wear was started with local material transfer to the steel counterface, and

  2. Corrosion control of cement-matrix and aluminum-matrix composites

    NASA Astrophysics Data System (ADS)

    Hou, Jiangyuan

    Corrosion control of composite materials, particularly aluminum-matrix and cement-matrix composites, was addressed by surface treatment, composite formulation and cathodic protection. Surface treatment methods studied include anodization in the case of aluminum-matrix composites and oxidation treatment (using water) in the case of steel rebar for reinforcing concrete. The effects of reinforcement species (aluminum nitride (AIN) versus silicon carbide (SiC) particles) in the aluminum-matrix composites and of admixtures (carbon fibers, silica fume, latex and methylcellulose) in concrete on the corrosion resistance of composites were addressed. Moreover, the effect of admixtures in concrete and of admixtures in mortar overlay (as anode on concrete) on the efficiency of cathodic protection of steel reinforced concrete was studied. For SiC particle filled aluminum, anodization was performed successfully in an acid electrolyte, as for most aluminum alloys. However, for AlN particle filled aluminum, anodization needs to be performed in an alkaline (0.7 N NaOH) electrolyte instead. The concentration of NaOH in the electrolyte was critical. It was found that both silica fume and latex improved the corrosion resistance of rebar in concrete in both Ca(OH)sb2 and NaCl solutions, mainly because these admixtures decreased the water absorptivity. Silica fume was more effective than latex. Methylcellulose improved the corrosion resistance of rebar in concrete a little in Ca(OH)sb2 solution. Carbon fibers decreased the corrosion resistance of rebar in concrete, but this effect could be made up for by either silica fume or latex, such that silica fume was more effective than latex. Surface treatment in the form of water immersion for two days was found to improve the corrosion resistance of rebar in concrete. This treatment resulted in a thin uniform layer of black iron oxide (containing Fesp{2+}) on the entire rebar surface except on the cross-sectional surface. Prior to the

  3. Severe plastic deformation processing and high strain rate superplasticity in an aluminum matrix composite

    SciTech Connect

    Mishra, R.S.; McFadden, S.X.; Mukherjee, A.K.; Valiev, R.Z.; Islamgaliev, R.K.

    1999-04-23

    Metal matrix composites possess an attractive set of properties for structural applications. For example, reinforcement of conventional aluminum alloys with second phase ceramic particulates increases the stiffness, high temperature strength, etc. A drawback of ceramic phase reinforcement is that it makes machining of components difficult. Superplastic forming is quite attractive for hard-to-machine materials like composites. A number of aluminum matrix composites exhibit superplasticity. The most attractive feature of superplasticity in aluminum matrix composite is the high strain rate (10{sup {minus}2}--10{sup 1} s{sup {minus}1}) for optimum ductility. This is significantly higher than the optimum superplastic strain rates of 10{sup {minus}4}--10{sup {minus}3} s{sup {minus}1} in conventional fine grained alloys. The optimum superplasticity in aluminum matrix composites is influenced by the thermo-mechanical processing. In the last five years or so, a number of aluminum alloys have been processes by severe plastic deformation (SePD). Severe plastic deformation processing leads to ultrafine grained aluminum alloys with attractive superplastic properties. In this short paper the authors report on successful processing of an ultrafine grained aluminum matrix composite by severe plastic deformation technique. The SePD processes 2009 Al-SiC{sub 2} composite exhibits high strain rate superplasticity.

  4. Aluminum/Silicon Carbide Matrix Material for Targeting System

    DTIC Science & Technology

    2006-07-21

    most common MMC is cast aluminum reinforced with various amounts of silicon carbide . LMMFC is currently machining very high precision components for...targeting systems from cast aluminum/ silicon carbide (AISiC) matrix material (with a very high SiC content) and are experiencing difficulty achieving the

  5. Aluminum / Silicon Carbide Matrix Material Machining for Targeting Systems

    DTIC Science & Technology

    2006-07-21

    most common (MMC) is cast aluminum reinforced with various amounts of silicon carbide . (LMMFC) is currently machining very high precision components for...targeting systems made from cast aluminum/ silicon carbide (AISiC) matrix material (with a very high SiC content) and is experiencing difficulty

  6. Degradation Mechanisms in Aluminum Matrix Composites: Alumina/Aluminum and Boron/Aluminum. Ph.D. Thesis - North Carolina State Univ. at Raleigh

    NASA Technical Reports Server (NTRS)

    Olsen, G. C.

    1981-01-01

    The effects of fabrication and long term thermal exposure (up to 10,000 hours at 590 K) on two types of aluminum matrix composites were examined. An alumina/aluminum composite, was made of continuous alpha Al2O3 fibers in a matrix of commercially pure aluminum alloyed with 2.8% lithium. The mechanical properties of the material, the effect of isothermal exposure, cyclic thermal exposure, and fatigue are presented. Two degradation mechanisms are identified. One was caused by formation of a nonstoichiometric alumina during fabrication, the other by a loss of lithium to a surface reaction during long term thermal exposure. The other composite, boron/aluminum, made of boron fibers in an aluminum matrix, was investigated using five different aluminum alloys for the matrices. The mechanical properties of each material and the effect of isothermal and cyclic thermal exposure are presented. The effects of each alloy constituent on the degradation mechanisms are discussed. The effects of several reactions between alloy constituents and boron fibers on the composite properties are discussed.

  7. Pathways to a family of low-cost, high-performance, metal matrix composites based on aluminum diboride in aluminum

    NASA Astrophysics Data System (ADS)

    Hall, Aaron Christopher

    The continued development of a new family of metal matrix composites based on the in-situ formation of AlB2 flakes in liquid aluminum is described. First, a new synthesis technique for the preparation of high aspect ratio AlB2 is demonstrated. Borax and B2O 3 were reacted with molten aluminum to prepare high aspect ratio AlB 2. The focus then shifts to further understanding the Al-B alloy system. Work on the Al-B alloy system concentrated on the Al(L) + AlB 2 → Al(L) + AlB12 peritectic transformation and the growth of AlB2 in aluminum. The equilibrium peritectic transformation temperature was redetermined and found to be 950 +/- 5°C. The kinetics of the peritectic transformation were measured and reported for the first time. Cu, Fe, and Si additions were made to the alloy, and their effect on the peritectic reaction was investigated. All three elements shorten the time required for the peritectic reaction to occur. The effect of these three elements on flake growth was also investigated. They each caused a reduction in the size of growing AlB2 flakes. Finally two samples containing more than 30v% AlB2 in aluminum were prepared. Their properties were measured. The sample containing 40v% AlB2 exhibited a flexural strength of 200 MPa. The 35v% sample exhibited a flexural strength of 150 MPa. When the 35v% sample was tested in compression, it exhibited an ultimate strength close to 200 MPa. Its modulus varied from 200--300 GPa depending on the orientation of the loading axis with respect to the flake reinforcement.

  8. Ductile and strong aluminum-matrix titanium aluminide composite formed in-situ from aluminum, titanium dioxide and sodium hexafluoroaluminate

    SciTech Connect

    Chen, Y.; Chung, D.D.L.

    1994-12-31

    An aluminum-matrix TiAl{sub 3}-particle (1--2 {mu}m) composite exhibiting high tensile ductility (22%), high tensile strength (235 MPa) and a grain size of 50 {mu}m was made by a new in-situ method involving reactions among Al, TiO{sub 2} and Na{sub 3}AlF{sub 6}, which were subjected to stir casting at 900 C. The strength and ductility were higher than those of an aluminum-matrix TiAl{sub 3}-particle Al{sub 2}O{sub 3}-particle composite made in-situ by reacting Al with TiO{sub 2}, (without Na{sub 3}AlF{sub 6}). This is due to the ability of Na{sub 3}AlF{sub 6} to enhance the reduction of TiO{sub 2} and Al{sub 2}O{sub 3}, thus resulting in more TiAl{sub 3} and a smaller grain size.

  9. In Situ Synthesis Aluminum Borate Whiskers Reinforced TiB2 Matrix Composites for Application in Aluminum Reduction Cells

    NASA Astrophysics Data System (ADS)

    Zhang, Gang; Yang, Jianhong

    2013-11-01

    The TiB2 matrix ceramics reinforced by aluminum borate whiskers (Al18B4O33 w) had been prepared by the pressureless sintering method. The mechanical properties and densification behavior of the TiB2 matrix ceramics were investigated. The results showed that Al18B4O33 w was in situ synthesized by the reaction of boehmite (AlOOH) and TiB2 powders during the sintering process. Increasing the sintering temperature had benefited for densification of the TiB2 matrix ceramics. Al18B4O33 w could increase the flexural strength and Vicker's hardness. It is obtained that the maximum value Vicker's hardness with 1.81 GPa and flexural strength with 82 MPa for samples sintered at 1600°C.

  10. Pressureless infiltration of aluminum metal-matrix composites

    SciTech Connect

    Kajikawa, Y.; Nukami, T.; Flemings, M.C.

    1995-08-01

    Pressureless infiltration of ceramic preforms by molten aluminum is described. The preforms are SiC with varying amounts of particulate Al, Ti, and Ni. Infiltrants employed are pure Al and Al-12.5 wt pct Si. It is shown that a pressure differential within the preform is required for infiltration, and measurements are made of pressure changes in the preforms during infiltration. Results indicate that atmospheric pressure is essential for infiltration but that capillarity may play a role as well.

  11. Galvanic corrosion of aluminum-matrix composites. Technical report No. 2, 1 Mar-31 Dec 90

    SciTech Connect

    Hihara, L.H.; Latanision, R.M.

    1991-02-01

    Galvanic-corrosion rates of Al-matrix composites were high in aerated chloride-containing solutions. Oxygen reduction was found to be the primary cathodic reaction. Aluminum corroded by pitting. The type of noble constituent (i.e., graphite, SiC, or TiB{sub 2}) also affected galvanic-corrosion rates. For example, results indicated that the galvanic-corrosion rate of Al should be about 30 times greater when coupled to graphite than when coupled to SiC or TiB{sub 2}. In dearated solutions, galvanic corrosion was negligible even if chlorides were present. The galvanic-corrosion rates were determined using the zero-resistance ammeter technique and from potentiodynamic polarization diagrams of ultrapure Al, 6061-T6 Al, graphite fiber, SiC, TiB2, and a commercial graphite fiber/6061-T6 Al metal-matrix composite.

  12. Aluminum-matrix composites with embedded Ni-Ti wires by ultrasonic consolidation

    NASA Astrophysics Data System (ADS)

    Hahnlen, Ryan; Dapino, Marcelo J.; Short, Matt; Graff, Karl

    2009-03-01

    [Smart Vehicle Workshop] This paper presents the development of active aluminum-matrix composites manufactured by Ultrasonic Additive Manufacturing (UAM), an emerging rapid prototyping process based on ultrasonic metal welding. Composites created through UAM experience process temperatures as low as 20°C, in contrast to current metal-matrix fabrication processes which require fusion of materials and hence reach temperatures of 500°C and above. UAM thus creates unprecedented opportunities to develop adaptive structures with seamlessly embedded smart materials and electronic components without degrading the properties that make embedding these materials and components attractive. This research focuses on three aspects of developing UAM Ni-Ti/Al composites which have not been accomplished before: (i) Characterization of the mechanical properties of the composite matrix; (ii) Investigation of Ni-Ti/Al composites as tunable stiffness materials and as strain sensors based on the shape memory effect; and (iii) Development of constitutive models for UAM Ni-Ti/Al composites. The mechanical characterization shows an increase in tensile strength of aluminum UAM builds over the parent material (Al 3003-H18), likely due to grain refinement caused by the UAM process. We demonstrate the ability to embed Ni-Ti wires up to 203 μm in diameter in an aluminum matrix, compared with only 100 μm in previous studies. The resulting Ni-Ti/Al UAM composites have cross sectional area ratios of up to 13.4% Ni-Ti. These composites exhibit a change in stiffness of 6% and a resistivity change of -3% when the Ni- Ti wires undergo martensite to austenite transformation. The Ni-Ti area ratios and associated strength of the shape memory effect are expected to increase as the UAM process becomes better understood and is perfected. The Brinson constitutive model for shape memory transformations is used to describe the stiffness and the strain sensing of Ni-Ti/Al composites in response to

  13. Evaluation of Johnson-Cook model constants for aluminum based particulate metal matrix composites

    NASA Astrophysics Data System (ADS)

    Hilfi, H.; Brar, N. S.

    1996-05-01

    High strain rate and high temperature response of three types of aluminum based particulate metal matrix ceramic composites is investigated by performing split Hopkinson pressure bar (SHPB) experiments. The composites are: NGP-2014 (15% SiC), NGT-6061 (15% SiC), and NGU-6061 (15% Al2O3), in which all the reinforcement materials are percentage by volume. Johnson-Cook constitutive model constants are evaluated from the high strain rate/high temperature data and implemented in a two dimensional finite element computer code (EPIC-2D) to simulate the penetration of an ogive nose tungsten projectile (23 grams) at a velocity 1.17 km/sec into the base 6061-T6 aluminum alloy and the composite NGU-6061. The simulated penetrations in the composite and in 6061-T6 aluminum agree with in 2%, in both materials, with the measured values.

  14. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  15. Effects of thermal cycling on density, elastic modulus, and vibrational damping in an alumina particulate reinforced aluminum metal matrix composite (Al{sub 2}O{sub 3p}/2014 Al)

    SciTech Connect

    Wolfenden, A.; Tang, H.H.; Chawla, K.; Hermel, T.

    1999-07-01

    The effects of thermal cycling on the mechanical and physical properties, namely, the density, dynamic elastic modulus and vibrational damping, were measured for a particular reinforced metal matrix composite (MMC). The material was made by Duralcan. Specimens were exposed to up thermal cycles from room temperature to 300 C. The density of the material was measured by the Archimedes technique. The dynamic Young`s Modulus and vibrational damping of the material were determined by the piezoelectric ultrasonic composite oscillator technique (PUCOT). The results showed that the density and elastic modulus of the material increased only slightly due to the thermal cycling while the damping increased significantly. An increase in dislocation concentration near the particle/matrix interfaces caused by the thermal cycling could account for the measured results.

  16. Strengthening behavior of chopped multi-walled carbon nanotube reinforced aluminum matrix composites

    SciTech Connect

    Shin, S.E.; Bae, D.H.

    2013-09-15

    Strengthening behavior of the aluminum composites reinforced with chopped multi-walled carbon nanotubes (MWCNTs) or aluminum carbide formed during annealing at 500 °C has been investigated. The composites were fabricated by hot-rolling the powders which were ball-milled under various conditions. During the early annealing process, aluminum atoms can cluster inside the tube due to the diffusional flow of aluminum atoms into the tube, providing an increase of the strength of the composite. Further annealing induces the formation of the aluminum carbide phase, leading to an overall drop in the strength of the composites. While the strength of the composites can be evaluated according to the rule of mixture, a particle spacing effect can be additionally imparted on the strength of the composites reinforced with the chopped MWCNTs or the corresponding carbides since the reinforcing agents are smaller than the submicron matrix grains. - Highlights: • Strengthening behavior of chopped CNT reinforced Al-based composites is investigated. • Chopped CNTs have influenced the strength and microstructures of the composites. • Chopped CNTs are created under Ar- 3% H2 atmosphere during mechanical milling. • Strength can be evaluated by the rule of the mixture and a particle spacing effect.

  17. Functionally Graded Al Alloy Matrix In-Situ Composites

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Subramaniya Sarma, V.; Murty, B. S.

    2010-01-01

    In the present work, functionally graded (FG) aluminum alloy matrix in-situ composites (FG-AMCs) with TiB2 and TiC reinforcements were synthesized using the horizontal centrifugal casting process. A commercial Al-Si alloy (A356) and an Al-Cu alloy were used as matrices in the present study. The material parameters (such as matrix and reinforcement type) and process parameters (such as mold temperature, mold speed, and melt stirring) were found to influence the gradient in the FG-AMCs. Detailed microstructural analysis of the composites in different processing conditions revealed that the gradients in the reinforcement modify the microstructure and hardness of the Al alloy. The segregated in-situ formed TiB2 and TiC particles change the morphology of Si particles during the solidification of Al-Si alloy. A maximum of 20 vol pct of reinforcement at the surface was achieved by this process in the Al-4Cu-TiB2 system. The stirring of the melt before pouring causes the reinforcement particles to segregate at the periphery of the casting, while in the absence of such stirring, the particles are segregated at the interior of the casting.

  18. Spray-forming monolithic aluminum alloy and metal matrix composite strip

    SciTech Connect

    McHugh, K.M.

    1995-10-01

    Spray forming with de Laval nozzles is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. Using this approach, aluminum alloys have been spray formed as strip, with technoeconomic advantages over conventional hot mill processing and continuous casting. The spray-formed strip had a flat profile, minimal porosity, high yield, and refined microstructure. In an adaptation to the technique, 6061 Al/SiC particulate-reinforced metal matrix composite strip was produced by codeposition of the phases.

  19. Non-Chromate Aluminum Pretreatments, Phase 2

    DTIC Science & Technology

    2004-09-01

    September 2004 78 ALUMINUM AL2024-T3 ALUMINUM AL7075 -T6 PNL ID 4 Control 5...ALUMINUM - AL2024-T3 192 ALUMINUM - AL7075 -T6 112 Table 5.13: AMCOM – NAVAIR PANEL TEST MATRIX OCTOBER 2003 NCAP Phase II Interim Report

  20. Low cycle fatigue behavior of a SiCp reinforced aluminum matrix composite at ambient and elevated temperature

    SciTech Connect

    Han, N.L.; Wang, Z.G.; Sun, L.Z.

    1995-06-01

    Based on an investigation of low cycle fatigue life and cyclic stress response characteristics of SiC particulates reinforced pure aluminum and unreinforced matrix aluminum at 298 K and 441 K, the following observations were made. (1) Cyclic stress response of the unreinforced matrix aluminum, in the as-extruded condition, revealed initial cyclic hardening, cyclic stability and second hardening at ambient temperature. With a contrast, the unreinforced aluminum at elevated temperature showed progressively cyclic softening behavior without initial hardening. (2) The cyclic stress response characteristics of the composite were different from that of its unreinforced matrix at room temperature. In spite of the initial hardening, the composite showed progressive softening in most of the fatigue life. At elevated temperature the composite also displayed continuous cyclic softening behavior. The reason for the softening behavior probably was that the dislocation tangles in the composite specimen with a likely work-hardened status was not stable and could be changed under a cyclic loading. (3) The SiCp/Al composite and the unreinforced matrix followed the Coffin-Manson law. The low cycle fatigue resistance of the composite at room temperature was lower than that of the unreinforced matrix. A decrease in the fatigue endurance due to a rise in test temperature was observed for the composite and the unreinforced matrix especially at low cyclic plastic strain ranges. The induction of fatigue life of the unreinforced aluminum was faster than that of the composite, so the fatigue resistance of the composite was stronger than that of the unreinforced aluminum under lower cyclic strain ranges at elevated temperature.

  1. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    NASA Astrophysics Data System (ADS)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  2. Internal Friction at Elevated Temperatures and Microplasticity of Aluminum Matrix Composites

    NASA Astrophysics Data System (ADS)

    Nishiyama, Katsuhiro; Utsumi, Shigenori; Nakamura, Takanobu; Nishiyama, Hironori

    Aluminum matrix composites (70vol%SiC/Al, 55vol%SiC/Al, 60vol%Al2O3/Al, 70vol%AlN/Al, and 30vol%SiC/Al) were prepared by the infiltration and the casting methods. The internal friction and the microplasticity of these composites were measured with a Föppel-Pertz torsion pendulum apparatus over the temperature range of 303 to 853 K and the strain range of 3×10-5 to 3×10-3. The internal friction of these composites increases with increasing temperature and increases rapidly over 600 to 800 K, while their shear modulus gradually decrease and rapidly decrease over 600 to 800 K. The internal friction of the composites at elevated temperatures is caused by relaxations due to the interfacial diffusion between a reinforcement phase and Al and due to the plastic flow at grain boundaries. The activation energy of the interfacial diffusion is 40.7-56.7 kJ/mol for SiC/Al, 62.1 kJ/mol for Al2O3/Al, and 27.7 kJ/mol for AlN/Al, respectively. The activation energy of the plastic flow is 42.3-119 kJ/mol. The internal friction of the infiltration composites remarkably depends on strain amplitude rather than that of the casting composites. The Granato-Lücke plots of the composites show a linear relationship, indicating that the increase in internal friction with increasing shear strain is caused by the vibration energy loss due to the dislocation damping mechanism. The dislocation mobility of the infiltration composites is larger than that of the casting composites. The specific damping capacity and Young's modulus of 70vol%SiC are higher than those of 70vol%AlN.

  3. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    SciTech Connect

    Maqbool, Adnan; Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi; Hussain, Ali; Kim, Myong Ho

    2013-12-15

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%.

  4. Reactivity of aluminum cluster anions with ammonia: selective etching of Al11(-) and Al12(-).

    PubMed

    Grubisic, Andrej; Li, Xiang; Gantefoer, Gerd; Bowen, Kit H; Schnöckel, Hansgeorg; Tenorio, Francisco J; Martinez, Ana

    2009-11-14

    Reactivity of aluminum cluster anions toward ammonia was studied via mass spectrometry. Highly selective etching of Al(11)(-) and Al(12)(-) was observed at low concentrations of ammonia. However, at sufficiently high concentrations of ammonia, all other sizes of aluminum cluster anions, except for Al(13)(-), were also observed to deplete. The disappearance of Al(11)(-) and Al(12)(-) was accompanied by concurrent production of Al(11)NH(3)(-) and Al(12)NH(3)(-) species, respectively. Theoretical simulations of the photoelectron spectrum of Al(11)NH(3)(-) showed conclusively that its ammonia moiety is chemisorbed without dissociation, although in the case of Al(12)NH(3)(-), dissociation of the ammonia moiety could not be excluded. Moreover, since differences in calculated Al(n)(-) + NH(3) (n=9-12) reaction energies were not able to explain the observed selective etching of Al(11)(-) and Al(12)(-), we concluded that thermodynamics plays only a minor role in determining the observed reactivity pattern, and that kinetics is the more influential factor. In particular, the conversion from the physisorbed Al(n)(-)(NH(3)) to chemisorbed Al(n)NH(3)(-) species is proposed as the likely rate-limiting step.

  5. Kinetic energy distributions of sputtered neutral aluminum clusters: Al--Al[sub 6

    SciTech Connect

    Coon, S.R.; Calaway, W.F.; Pellin, M.J. ); Curlee, G.A. . Dept. of Physics); White, J.M. . Dept. of Chemistry and Biochemistry)

    1992-01-01

    Neutral aluminum clusters sputtered from polycrystalline aluminum were analyzed by laser postionization time-of-flight (TOF) mass spectrometry. The kinetic energy distributions of Al through Al[sub 6] were measured by a neutrals time-of-flight technique. The interpretation of laser postionization TOF data to extract velocity and energy distributions is presented. The aluminum cluster distributions are qualitatively similar to previous copper cluster distribution measurements from our laboratory. In contrast to the steep high energy tails predicted by the single- or multiple- collision models, the measured cluster distributions have high energy power law dependences in the range of E[sup [minus]3] to E[sup [minus]4.5]. Correlated collision models may explain the substantial abundance of energetic clusters that are observed in these experiments. Possible influences of cluster fragmentation on the distributions are discussed.

  6. Kinetic energy distributions of sputtered neutral aluminum clusters: Al--Al{sub 6}

    SciTech Connect

    Coon, S.R.; Calaway, W.F.; Pellin, M.J.; Curlee, G.A.; White, J.M.

    1992-12-01

    Neutral aluminum clusters sputtered from polycrystalline aluminum were analyzed by laser postionization time-of-flight (TOF) mass spectrometry. The kinetic energy distributions of Al through Al{sub 6} were measured by a neutrals time-of-flight technique. The interpretation of laser postionization TOF data to extract velocity and energy distributions is presented. The aluminum cluster distributions are qualitatively similar to previous copper cluster distribution measurements from our laboratory. In contrast to the steep high energy tails predicted by the single- or multiple- collision models, the measured cluster distributions have high energy power law dependences in the range of E{sup {minus}3} to E{sup {minus}4.5}. Correlated collision models may explain the substantial abundance of energetic clusters that are observed in these experiments. Possible influences of cluster fragmentation on the distributions are discussed.

  7. 26Al-containing acidic and basic sodium aluminum phosphate preparation and use in studies of oral aluminum bioavailability from foods utilizing 26Al as an aluminum tracer

    NASA Astrophysics Data System (ADS)

    Yokel, Robert A.; Urbas, Aaron A.; Lodder, Robert A.; Selegue, John P.; Florence, Rebecca L.

    2005-04-01

    We synthesized 26Al-containing acidic and basic (alkaline) sodium aluminum phosphates (SALPs) which are FDA-approved leavening and emulsifying agents, respectively, and used them to determine the oral bioavailability of aluminum incorporated in selected foods. We selected applicable methods from published syntheses (patents) and scaled them down (∼3000- and 850-fold) to prepare ∼300-400 mg of each SALP. The 26Al was incorporated at the beginning of the syntheses to maximize 26Al and 27Al equilibration and incorporate the 26Al in the naturally-occurring Al-containing chemical species of the products. Near infrared spectroscopy (NIR) and X-ray powder diffraction (XRD) were used to characterize the two SALP samples and some intermediate samples. Multi-elemental analysis (MEA) was used to determine Na, Al and P content. Commercial products were included for comparison. Satisfactory XRD analyses, near infrared spectra and MEA results confirmed that we synthesized acidic and basic SALP, as well as some of the syntheses intermediates. The 26Al-containing acidic and basic SALPs were incorporated into a biscuit material and a processed cheese, respectively. These were used in oral bioavailability studies conducted in rats in which the 26Al present in blood after its oral absorption was quantified by accelerator mass spectrometry. The results showed oral Al bioavailability from acidic SALP in biscuit was ∼0.02% and from basic SALP in cheese ∼0.05%, lower than our previous determination of Al bioavailability from drinking water, ∼0.3%. Both food and water can appreciably contribute to the Al absorbed from typical human Al intake.

  8. Aluminum-matrix composite materials with shungite rock fillers

    NASA Astrophysics Data System (ADS)

    Kalashnikov, I. E.; Kovalevski, V. V.; Chernyshova, T. A.; Bolotova, L. K.

    2010-11-01

    A method is proposed for the introduction of shungite rocks into aluminum melts by mechanical mixing with carriers, namely, aluminum granules and reactive titanium powders taking part in exothermic in situ reactions. The structures of composite materials with shungite rock additions are studied, and a stabilizing effect of these additions on dry sliding friction is revealed.

  9. Fracture toughness of SiC/Al metal matrix composite

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Parker, B. H.; Chu, H. P.

    1989-01-01

    An experimental study was conducted to evaluate fracture toughness of SiC/Al metal matrix composite (MMC). The material was a 12.7 mm thick extrusion of 6061-T6 aluminum alloy with 40 v/o SiC particulates. Specimen configuration and test procedure conformed to ASTM E399 Standard for compact specimens. It was found that special procedures were necessary to obtain fatigue cracks of controlled lengths in the preparation of precracked specimens for the MMC material. Fatigue loading with both minimum and maximum loads in compression was used to start the precrack. The initial precracking would stop by self-arrest. Afterwards, the precrack could be safely extended to the desired length by additional cyclic tensile loading. Test results met practically all the E399 criteria for the calculation of plane strain fracture toughness of the material. A valid K sub IC value of the SiC/Al composite was established as K sub IC = 8.9 MPa square root of m. The threshold stress intensity under which crack would cease to grow in the material was estimated as delta K sub th = 2MPa square root of m for R = 0.09 using the fatigue precracking data. Fractographic examinations show that failure occurred by the micromechanism involved with plastic deformation although the specimens broke by brittle fracture. The effect of precracking by cyclic loading in compression on fracture toughness is included in the discussion.

  10. Fracture toughness of SiC/Al metal matrix composite

    SciTech Connect

    Flom, Y.; Parker, B.H.; Chu, H.P.

    1989-08-01

    An experimental study was conducted to evaluate fracture toughness of SiC/Al metal matrix composite (MMC). The material was a 12.7 mm thick extrusion of 6061-T6 aluminum alloy with 40 v/o SiC particulates. Specimen configuration and test procedure conformed to ASTM E399 Standard for compact specimens. It was found that special procedures were necessary to obtain fatigue cracks of controlled lengths in the preparation of precracked specimens for the MMC material. Fatigue loading with both minimum and maximum loads in compression was used to start the precrack. The initial precracking would stop by self-arrest. Afterwards, the precrack could be safely extended to the desired length by additional cyclic tensile loading. Test results met practically all the E399 criteria for the calculation of plane strain fracture toughness of the material. A valid K{sub IC} value of the SiC/Al composite was established as K{sub IC} = 8.9 MPa square root of m. The threshold stress intensity under which crack would cease to grow in the material was estimated as delta K sub th = 2MPa square root of m for R = 0.09 using the fatigue precracking data. Fractographic examinations show that failure occurred by the micromechanism involved with plastic deformation although the specimens broke by brittle fracture. The effect of precracking by cyclic loading in compression on fracture toughness is included in the discussion.

  11. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  12. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  13. Carbon nanofiber reinforced aluminum matrix composite fabricated by combined process of spark plasma sintering and hot extrusion.

    PubMed

    Kwon, Hansang; Kurita, Hiroki; Leparoux, Marc; Kawasaki, Akira

    2011-05-01

    Spark plasma sintering and hot extrusion processes have been employed for fabricating carbon nanofiber (CNF)-aluminum (Al) matrix bulk materials. The Al powder and the CNFs were mixed in a mixing medium of natural rubber. The CNFs were well dispersed onto the Al particles. After removal of the natural rubber, the Al-CNF mixture powders were highly densified. From the microstructural viewpoint, the composite materials were observed by optical, field-emission scanning electron, and high-resolution transmission electron microscopies. The CNFs were found to be located on every grain boundary and aligned with the extrusion direction of the Al-CNF bulk materials. Some Al carbides (Al4C3) were also observed at the surface of the CNFs. This carbide was created by a reaction between the Al and the disordered CNF. The CNFs and the formation of Al4C3 play an important role in the enhancement of the mechanical properties of the Al-CNF bulk material. The CNFs can also be used for engineering reinforcement of other matrix materials such as ceramics, polymers and more complex matrices.

  14. The mechanical properties measurement of multiwall carbon nanotube reinforced nanocrystalline aluminum matrix composite

    SciTech Connect

    Sharma, Manjula Pal, Hemant; Sharma, Vimal

    2015-05-15

    Nanocrystalline aluminum matrix composite containing carbon nanotubes were fabricated using physical mixing method followed by cold pressing. The microstructure of the composite has been investigated using X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques. These studies revealed that the carbon nanotubes were homogeneously dispersed throughout the metal matrix. The consolidated samples were pressureless sintered in inert atmosphere to further actuate a strong interface between carbon nanotubes and aluminum matrix. The nanoindentation tests carried out on considered samples showed that with the addition of 0.5 wt% carbon nanotubes, the hardness and elastic modulus of the aluminum matrix increased by 21.2 % and 2 % repectively. The scratch tests revealed a decrease in the friction coefficient of the carbon nanotubes reinforced composite due to the presence of lubricating interfacial layer. The prepared composites were promising entities to be used in the field of sporting goods, construction materials and automobile industries.

  15. Carbide coated fibers in graphites-aluminum composites. [(fabrication of metal matrix composites)

    NASA Technical Reports Server (NTRS)

    Imprescia, R. J.; Levinson, L. S.; Reiswig, R. D.; Wallace, T. C.; Williams, J. M.

    1976-01-01

    Research activities are described for a NASA-supported program at the Los Alamos Scientific Laboratory to develop graphite fiber-aluminum matrix composites. A chemical vapor deposition apparatus was constructed for continuously coating graphite fibers with TiC. As much as 150 meters of continuously coated fibers were produced. Deposition temperatures were varied from 1365 K to about 1750 K, and deposition time from 6 to 150 seconds. The 6 sec deposition time corresponded to a fiber feed rate of 2.54 m/min through the coater. Thin, uniform, adherent TiC coats, with thicknesses up to approximately 0.1 micrometer were produced on the individual fibers of Thornel 50 graphite yarns without affecting fiber strength. Although coat properties were fairly uniform throughout a given batch, more work is needed to improve the batch-to-batch reproducibility. Samples of TiC-coated Thornel 50 fibers were infiltrated with an aluminum alloy and hot-pressed in vacuum to produce small composite bars for flexure testing. Strengths as high as 90% of the rule-of-mixtures strength were achieved. Results of the examination of the fracture surfaces indicate that the bonding between the aluminum and the TiC-coated fibers is better than that achieved in a similar, commercially infiltrated material made with fibers having no observable surface coats. Several samples of Al-infiltrated, TiC-coated Thornel 50 graphite yarns, together with samples of the commercially infiltrated, uncoated fibers, were heated for 100 hours at temperatures near the alloy solidus. The TiC-coated samples appear to undergo less reaction than do the uncoated samples. Photomicrographs are shown.

  16. Comparison of dislocation damping in aluminum-based metal-matrix composites with that in pure aluminum

    NASA Astrophysics Data System (ADS)

    Wolfenden, A.; Cook, L. S.

    The piezoelectric ultrasonic composite oscillator technique was used at frequencies near 80 kHz and at temperatures in the range 300-1150 K to make measurements of mechanical damping, dynamic Young's modulus and strain amplitude on small specimens of pure aluminum and several metal matrix composites. The results permitted an elucidation of the dependence of damping level on strain amplitude and temperature. The study also permitted an examination of some aspects of the damping mechanisms, in particular dislocation damping.

  17. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

    2016-01-01

    The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

  18. Strengthening Aluminum Alloys for High Temperature Applications Using Nanoparticles of Al203 and Al3-X Compounds (X= Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2007-01-01

    In this paper the effect of nanoparticles A12O3 and A13-X compounds (X= Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their chemical stability and low diffusions rates in aluminum matrix at high temperatures. The strengthening mechanism for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. Samples were prepared from A12O3 nanoparticle preforms, which were produced using ceramic injection molding process and pressure infiltrated by molten aluminum. A12O3 nanoparticles can also be homogeneously mixed with aluminum powder and consolidated into samples through hot pressing and sintering. On the other hand, the Al3-X nanoparticles are produced as precipitates via in situ reactions with molten aluminum alloys using conventional casting techniques. The degree of alloy strengthening using nanoparticles will depend on the materials, particle size, shape, volume fraction, and mean inter-particle spacing.

  19. Comparing addition of ZrO II particles in micron and nano scale on microstructure and mechanical behavior of aluminum-matrix composites produced by vortex route

    NASA Astrophysics Data System (ADS)

    Baghchesara, M. A.; Karimi, M.; Abdizadeh, H.; Baharvandi, H. R.

    2007-07-01

    Aluminum matrix composites are important engineering materials in automotive, aerospace and other applications because of their low weight, high specific strength and better physical and mechanical properties compared to pure aluminum. ZrO II particles as reinforcement were selected to add aluminum with micron and nano size. Al/ZrO II composites were produced by direct incorporation (vortex method) in different temperatures and 5 volume percents of ZrO II particles. Microstructure of the samples was studied by scanning electron microscopy (SEM). Chemical composition of the phases was studied by XRD. Hardness, and density of these composites were also measured. The microstructure and mechanical properties tests of composites and study the effect of particle size, resulted the better properties compared to matrix aluminum. Homogeneous dispersion of the reinforcement particles in the matrix aluminum was observed. The results show enhancing the composites properties for all samples compared to the monolithic alloy. However there are some differences in results because of particle size of ceramics and therefore differences between particles surface area. Maximum volume percent that can be added to A356 aluminum alloy is 5 vol.%, for nano ZrO II particles, but it seems that is more than 5 vol.% for micron particles. Increasing of viscosity, porosities and much more defects are caused by increasing volume percents and using smaller particles. The casting processing is difficult in these conditions. Furthermore, optimum temperatures of casting for micron and nano zirconia particles are not the same.

  20. Applicability of ultrasonic testing for the determination of volume fraction of particulates in alumina-reinforced aluminum matrix composites

    SciTech Connect

    Fang, C.K.; Fang, R.L.; Weng, W.P.; Chuang, T.H.

    1999-10-01

    An ultrasonic testing technique was employed to determine the volume fraction of alumina particulate reinforcement in 6061 aluminum matrix composites. this study was performed on various composites with Al{sub 2}O{sub 3} nominal volume fractions of 10, 15, and 20%. For comparison, other techniques were employed as well, including the Archimedes method, metallographic image analysis, X-ray diffraction, and acid dissolution. Observations indicated that ultrasonic testing and acid dissolution methods are more reliable than the other techniques, while ultrasonic testing is faster than the acid dissolution method.

  1. Stir mixing and pressureless infiltration synthesis of aluminum alloy metal matrix nanocomposites

    NASA Astrophysics Data System (ADS)

    Schultz, Benjamin Franklin

    2009-12-01

    Pressureless liquid metal infiltration of suitably packed compacts of spherical shaped 47 nm size 70:30 Delta:Gamma Al2O3 mixed with a 7/2 ratio of elemental Al and Mg powders was used to study (i) the kinetics of pressureless infiltration processing of Al2O 3 nanoparticle-A206 alloy composites, (ii) the optimal processing variables to maximize material property responses, (iii) the development of multimodal microstructures in terms of feature size. The major experimental variables included: infiltration temperature (850 to 950°C), infiltration time (1--5 hours), and powder composition (0--50 wt% Al2O 3). All experiments were conducted under UHP nitrogen atmosphere. Under the conditions studied, compacts with a maximum of 20 wt% nanoparticles were successfully infiltrated with A206 alloy aluminum, and the degree of infiltration measured by the percentage of residual porosity depended on infiltration time, temperature and nanoparticle content. By examining responses including percent porosity, and macrohardness, empirical models for correlating processing conditions with material properties and microstructure were developed. The addition of increasing weight percentage of Al2O3 nanoparticles resulted in a decrease in the coefficient of thermal expansion greater than that predicted by the rule of mixtures due to the mechanical constraint of the nanoparticles on the matrix. Likewise, the damping capacity of the 10 wt% and 20 wt% reinforced nanocomposites increased with increasing weight percentage up to 280% greater than the base alloy. The key microstructural observations in the pressureless infiltrated composites include: (1) a bimodal structure of micro-scale grains, exhibiting Al-Cu-Mg precipitates dispersed within the grains; (2) amorphous and crystalline interfaces between the Al-alloy grains and the nanocomposite regions; (3) infiltrated nanoparticle agglomerates having nanoscale channels forming a nanoscale substructure; (4) mixed nanoscale reinforcements of

  2. Approach to In- Situ Producing Reinforcing Phase Within an Active-Transient Liquid Phase Bond Seam for Aluminum Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Liao, Xianjin; Chen, Bo; Zhang, Linjie; Zhang, Jianxun

    2015-06-01

    To optimize the braze composition design route for aluminum matrix composite, the feasibility of in situ producing reinforcing phase within the transient liquid phase bond seam matrix, by adding active melting point increaser (MPI, e.g., Ti) together with general melting point depressant (MPD, e.g., Cu) into the interlayer, was demonstrated. For SiC p /A356 composite, by comparing the wettability, joint microstructure, joint shear strength, and fracture path for the developed Al-19Cu-1Ti, Al-19Cu, Al-33Cu-1Ti, Al-33Cu (wt pct), and commercial Cu foils as interlayer, the feasibility of in situ producing reinforcing phase within the bond seam by adding Ti was demonstrated. Especially for Al-19Cu-1Ti active braze, small and dispersed ternary aluminide of Al-Si-Ti phase was obtained within the bond seam as in situ reinforcement, leading to a favorable fracture path within SiC p /A356, not along the initial interface or within the bond seam. For the formation mechanism of the in situ reinforcing phase of MPI-containing intermetallic compound within the bond seam, a model of repeating concentration-precipitation-termination-engulfment during isothermal solidification is proposed.

  3. Fracture behavior of reinforced aluminum alloy matrix composites using thermal imaging tools

    NASA Astrophysics Data System (ADS)

    Avdelidis, N. P.; Exarchos, D.; Vazquez, P.; Ibarra-Castanedo, C.; Sfarra, S.; Maldague, X. P. V.; Matikas, T. E.

    2016-05-01

    In this work the influence of the microstructure at the vicinity of the interface on the fracture behavior of particulate-reinforced aluminum alloy matrix composites (Al/SiCp composites) is studied by using thermographic tools. In particular, infrared thermography was used to monitor the plane crack propagation behavior of the materials. The deformation of solid materials is almost always accompanied by heat release. When the material becomes deformed or is damaged and fractured, a part of the energy necessary to initiate and propagate the damage is transformed in an irreversible way into heat. The thermal camera detects the heat wave, generated by the thermo-mechanical coupling and the intrinsic dissipated energy during mechanical loading of the sample. By using an adapted detector, thermography records the two dimensional "temperature" field as it results from the infrared radiation emitted by the object. The principal advantage of infrared thermography is its noncontact, non-destructive character. This methodology is being applied to characterise the fracture behavior of the particulate composites. Infrared thermography is being used to monitor the plane crack propagation behavior of such materials. Furthermore, an innovative approach to use microscopic measurements using IR microscopic lenses was attempted, in order to enable smaller features (in the micro scale) to be imaged with accuracy and assurance.

  4. Effect of Spark-Plasma-Sintering Conditions on Tensile Properties of Aluminum Matrix Composites Reinforced with Multiwalled Carbon Nanotubes (MWCNTs)

    NASA Astrophysics Data System (ADS)

    Chen, B.; Imai, H.; Umeda, J.; Takahashi, M.; Kondoh, K.

    2017-02-01

    In this study, aluminum (Al) matrix composites containing 2 wt.% multiwalled carbon nanotubes (CNTs) were fabricated by powder metallurgy using high-energy ball milling (HEBM), spark plasma sintering (SPS), and subsequent hot extrusion. The effect of SPS conditions on the tensile properties of CNT/Al composites was investigated. The results showed that composites with well-dispersed CNTs and nearly full-density CNT/Al can be obtained. During HEBM, CNTs were shortened, inserted into welded Al powder particles, bonded to Al, and still stable without CNT-Al reaction. After consolidation, Al4C3 phases formed in composites under different sintering conditions. With the increase of sintering temperature and holding time, the strength decreased. Conversely, the ductility and toughness noticeably increased. As a result, a good balance between strength (367 MPa in ultimate tensile strength) and ductility (13% in elongation) was achieved in the as-extruded CNT/Al composite sintered at 630°C with a holding time of 300 min.

  5. In-situ deformation studies of an aluminum metal-matrix composite in a scanning electron microscope

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Tensile specimens made of a metal-matrix composite (cast and extruded aluminum alloy-based matrix reinforced with Al2O3 particulate) were tested in situ in a scanning electron microscope equipped with a deformation stage, to directly monitor the crack propagation phenomenon. The in situ SEM observations revealed the presence of microcracks both ahead of and near the crack-tip region. The microcracks were primarily associated with cracks in the alumina particles. The results suggest that a region of intense deformation exists ahead of the crack and corresponds to the region of microcracking. As the crack progresses, a region of plastically deformed material and associated microcracks remains in the wake of the crack.

  6. Fabrication of carbon nanofiber-reinforced aluminum matrix composites assisted by aluminum coating formed on nanofiber surface by in situ chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Ogawa, Fumio; Masuda, Chitoshi

    2015-01-01

    The van der Waals agglomeration of carbon nanofibers (CNFs) and the weight difference and poor wettability between CNFs and aluminum hinder the fabrication of dense CNF-reinforced aluminum matrix composites with superior properties. In this study, to improve this situation, CNFs were coated with aluminum by a simple and low-cost in situ chemical vapor deposition (in situ CVD). Iodine was used to accelerate the transport of aluminum atoms. The coating layer formed by the in situ CVD was characterized using scanning electron microscopy, transmission electron microscopy, x-ray diffraction, Fourier transform-infrared spectroscopy, and x-ray photoelectron spectroscopy. The results confirmed that the CNFs were successfully coated with aluminum. The composites were fabricated to investigate the effect of the aluminum coating formed on the CNFs. The dispersion of CNFs, density, Vickers micro-hardness and thermal conductivity of the composites fabricated by powder metallurgy were improved. Pressure-less infiltration experiments were conducted to fabricate composites by casting. The results demonstrated that the wettability and infiltration were dramatically improved by the aluminum coating layer on CNFs. The aluminum coating formed by the in situ CVD technique was proved to be effective for the fabrication of CNF-reinforced aluminum matrix composites.

  7. First principles predictions of intrinsic defects in aluminum arsenide, AlAs : numerical supplement.

    SciTech Connect

    Schultz, Peter Andrew

    2012-04-01

    This Report presents numerical tables summarizing properties of intrinsic defects in aluminum arsenide, AlAs, as computed by density functional theory. This Report serves as a numerical supplement to the results published in: P.A. Schultz, 'First principles predictions of intrinsic defects in Aluminum Arsenide, AlAs', Materials Research Society Symposia Proceedings 1370 (2011; SAND2011-2436C), and intended for use as reference tables for a defect physics package in device models.

  8. Molecular characterization of Atlas 66 derived wheat near-isogenic lines contrasting in Aluminum (Al) tolerance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity is the major limiting factors for wheat growth in acidic soils. Genetic improvement of Al tolerance is one of the most cost-effective solutions to improve wheat productivity. The objective of this study was to identify DNA markers associated with the Al-tolerance in wheat usin...

  9. Aluminum ammonium sulfate dodecahydrate purified from traditional Chinese medicinal herb Korean monkshood root is a potent matrix metalloproteinase inhibitor.

    PubMed

    Shen, Yehua; Liu, Sen; Jin, Fenghai; Mu, Tianyang; Li, Cong; Jiang, Kun; Tian, Weihua; Yu, Dahai; Zhang, Yingqi; Fang, Xuexun

    2012-06-01

    Matrix metalloproteinases (MMPs) are zinc-dependent endopeptidases and key regulators for many physiological and pathological functions. The MMP inhibitors have been shown to modulate diseases such as cancer, inflammation, and cardiovascular diseases. In this paper we tracked the MMP inhibitory activities of the traditional Chinese medicinal herb Korean Monkshood Root. The purified active ingredient was identified by the elemental analysis, infrared spectrum (IR) and X-ray diffraction as aluminum ammonium sulfate dodecahydrate. This inorganic compound showed inhibitory activities toward a number of MMP family members. In particular, it has a strong inhibitory effect toward MMP-2 and MMP-9, with IC50 values of 0.54 and 0.50 μM, respectively. Further analysis suggested that the MMP inhibitory activity is mainly due to Al(3+). Cell viability assays using human fibrosarcoma HT1080 cells showed aluminum ammonium sulfate had minimal cyto-toxicity with a concentration up to 500 μM. However, within 50 μM, it exhibited significant inhibition of cell invasion. To our knowledge, there has been no previous report of inorganic form of the MMP inhibitor with strong inhibitory activity. Our results for the first time showed that aluminum ammonium sulfate is an inorganic form of MMP inhibitor with high potency, and can be used to interfere with MMP related cellular processes.

  10. Interfacial Reactions at Elevated Temperatures in New Low-Cost AL/SiC Metal Matrix Composite

    SciTech Connect

    Grant, Glenn J.; Mccready, David E.; Herling, Darrell R.; Smith, M. T.

    2001-08-21

    The mechanical properties of Metal Matrix Composites (MMCs) are strongly affected by the quality of the bond between the matrix and the reinforcing particle. In aluminum MMCs reinforced with SiC particles, the particle/matrix interface can be degraded at high temperature by the formation of aluminum carbide and aluminum/magnesium oxides. The temperature that these reactions occur at is an important process limit during melting, casting, and eventual product recycling. Recently, lower cost Al/SiC MMCs have become available that utilize less well-graded particulate and a unique rapid-mixing technique. However, as a result of the relaxed control on the particle size fraction, a significantly larger percentage of the particulate is found in the finer size ranges. This leads to an increase in the interface area between the SiC particles and the aluminum melt, and raises the possibility that detrimental aluminum carbide and oxide reactions could occur at lower temperatures, or lower time-at-temperature, than in current commercial products. In this study, we quantify by conventional, and in-situ liquid metal XRD, the time-temperature relationship for interfacial carbide/oxide formation, and compare commercially available MMC materials to MMC material produced from less well-graded SiC particulate.

  11. Two-step infiltration of aluminum melts into Al-Ti-B4C-CuO powder mixture pellets

    NASA Astrophysics Data System (ADS)

    Zhang, Jingjing; Lee, Jung-Moo; Cho, Young-Hee; Kim, Su-Hyeon; Yu, Huashun

    2016-03-01

    Aluminum matrix composites with a high volume fraction of B4C and TiB2 were fabricated by a novel processing technique - a quick spontaneous infiltration process. The process combines a pressureless infiltration with the combustion reaction of Al-Ti-B4C-CuO in molten aluminum. The process is realized in a simple and economical way in which the whole process is performed in air in a few minutes. To verify the rapidity of the process, the infiltration kinetics was calculated based on the Washburn equation in which melt flows into a porous skeleton. However, there was a noticeable deviation from the calculated results with the experimental results. Considering the cross-sections of the samples at different processing times, a new infiltration model (two step infiltration) consisting of macro-infiltration and micro-infiltration is suggested. The calculated kinetics results in light of the proposed model agree well with the experimental results.

  12. H₂O Dissociation-Induced Aluminum Oxide Growth on Oxidized Al(111) Surfaces.

    PubMed

    Liu, Qianqian; Tong, Xiao; Zhou, Guangwen

    2015-12-08

    The interaction of water vapor with amorphous aluminum oxide films on Al(111) is studied using X-ray photoelectron spectroscopy to elucidate the passivation mechanism of the oxidized Al(111) surfaces. Exposure of the aluminum oxide film to water vapor results in self-limiting Al2O3/Al(OH)3 bilayer film growth via counter-diffusion of both ions, Al outward and OH inward, where a thinner starting aluminum oxide film is more reactive toward H2O dissociation-induced oxide growth because of the thickness-dependent ionic transport in the aluminum oxide film. The aluminum oxide film exhibits reactivity toward H2O dissociation in both low-vapor pressure [p(H2O) = 1 × 10(-6) Torr] and intermediate-vapor pressure [p(H2O) = 5 Torr] regimes. Compared to the oxide film growth by exposure to a p(H2O) of 1 × 10(-6) Torr, the exposure to a p(H2O) of 5 Torr results in the formation of a more open structure of the inner Al(OH)3 layer and a more compact outer Al2O3 layer, demonstrating the vapor-pressure-dependent atomic structure in the passivating layer.

  13. Part I. Corrosion studies of continuous alumina fiber reinforced aluminum-matrix composites. Part II. Galvanic corrosion between continuous alumina fiber reinforced aluminum-matrix composites and 4340 steel

    NASA Astrophysics Data System (ADS)

    Zhu, Jun

    Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and

  14. Effect of microstructure and notch root radius on fracture toughness of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Recent results on the effects of matrix aging condition (matrix temper) and notch root radius on the measured fracture toughness of a SiC particulate reinforced aluminum alloy are reviewed. Stress intensity factors at catastrophic fracture were obtained for both underaged and overaged composites reveal. The linear relation found between apparent fracture toughness and the square root of the notch root radius implies a linear dependence of the crack opening displacement on the notch root radius. The results suggest a strain controlled fracture process, and indicate that there are differences in the fracture micromechanisms of the two aging conditions.

  15. Synthesis and Characterization of In Situ Dendritic/Particulate α-Al(Fe,TM)Si Phase Reinforced Al Matrix Composites

    NASA Astrophysics Data System (ADS)

    Hou, L. G.; Wang, Shuai; He, Z. B.; Zhang, D.; Wang, X. D.; Zhuang, L. Z.; Zhang, J. S.

    2016-12-01

    The strength and ductility of transition metallic element alloyed Al alloys could be inevitably and severely weakened if these elements appeared as coarse intermetallics. Present studies aimed to optimize the morphologies and sizes of these intermetallics via composition design and process selection so as to decrease their detrimental effects to the properties. It is shown that the dendritic α-Al(Fe,TM)Si phase solidified as primary phase can be refined into small dendrites or micro- and submicro-sized particles via controlling the cooling rate and alloy composition, and this phase exhibits better heat resistance. After spark plasma sintering (SPS) the atomized alloy powders, the bulk aluminum matrix composites (AMCs) were successfully prepared and well strengthened by the uniformly distributed particulate α-Al(Fe,TM)Si phase. These sintered bulk composites also possess good heat resistance that might facilitate their application for some heat-resistant parts. The transmission electron microscope (TEM) and high-resolution TEM (HRTEM) results indicate these α-Al(Fe,TM)Si phases possesses body-centered-cubic structure with a lattice constant of 1.25 to 1.27 nm. The solidification or phase formation of these alloys is discussed as well as the densification process for the SPS of powders. The present studies indicate a possibility to prepare in situ small dendritic/particulate α-Al(Fe,TM)Si phase reinforced AMCs by using the casting process and controlling the normal impurity elements in Al alloys.

  16. Development of an electronic device quality aluminum antimonide (AlSb) semiconductor for solar cell applications

    SciTech Connect

    Sherohman, John W; Yee, Jick Hong; Combs, III, Arthur W

    2014-11-11

    Electronic device quality Aluminum Antimonide (AlSb)-based single crystals produced by controlled atmospheric annealing are utilized in various configurations for solar cell applications. Like that of a GaAs-based solar cell devices, the AlSb-based solar cell devices as disclosed herein provides direct conversion of solar energy to electrical power.

  17. Anomalous hexagonal superstructure of aluminum oxide layer grown on NiAl(110) surface.

    PubMed

    Krukowski, Pawel; Chaunchaiyakul, Songpol; Minagawa, Yuto; Yajima, Nami; Akai-Kasaya, Megumi; Saito, Akira; Kuwahara, Yuji

    2016-11-11

    A modified method for the fabrication of a highly crystallized layer of aluminum oxide on a NiAl(110) surface is reported. The fabrication method involves the multistep selective oxidation of aluminum atoms on a NiAl(110) surface resulting from successive oxygen deposition and annealing. The surface morphology and local electronic structure of the novel aluminum oxide layer were investigated by high-resolution imaging using scanning tunneling microscopy (STM) and current imaging tunneling spectroscopy. In contrast to the standard fabrication method of aluminum oxide on a NiAl(110) surface, the proposed method produces an atomically flat surface exhibiting a hexagonal superstructure. The superstructure exhibits a slightly distorted hexagonal array of close-packed bright protrusions with a periodicity of 4.5 ± 0.2 nm. Atomically resolved STM imaging of the aluminum oxide layer reveals a hexagonal arrangement of dark contrast spots with a periodicity of 0.27 ± 0.02 nm. On the basis of the atomic structure of the fabricated layer, the formation of α-Al2O3(0001) on the NiAl(110) surface is suggested.

  18. Recycling of aluminum and caustic soda solution from waste effluents generated during the cleaning of the extruder matrixes of the aluminum industry.

    PubMed

    Tansens, Pieter; Rodal, Alberto T; Machado, Carina M M; Soares, Helena M V M

    2011-03-15

    Anodising industries use a concentrated caustic soda solution to remove aluminum from extruder matrixes. This procedure produces very alkaline effluents containing high amounts of aluminum. The work reported here was focussed on recycling aluminum, as aluminum hydroxide, from these effluents and regenerating an alkaline sodium hydroxide solution. Briefly, the method comprises a dilution step (necessary for reducing the viscosity of the effluent and allowing the subsequent filtration) followed by a filtration to eliminate a substantial amount of the insoluble iron. Then, sulphuric acid was added to neutralize the waste solution down to pH 12 and induce aluminum precipitation. The purity of the aluminum salt was improved after washing the precipitate with deionised water. The characterization of the solid recovered, performed by thermogravimetric analysis, Fourier transform infrared spectroscopy and X-ray diffraction, indicated characteristics typical of bayerite. The proposal method allowed recovering 82% of the aluminum present in the wastewater with high purity (99.5%). Additionally, a sufficiently concentrated caustic soda solution was also recovered, which can be reused in the anodising industries. This procedure can be easily implemented and ensures economy by recycling reagents (concentrated caustic soda solution) and by recovering commercial by-products (aluminum hydroxide), while avoiding environmental pollution.

  19. High temperature high cycle fatigue behavior of new aluminum alloy strengthened by (Co, Ni)3Al4 particles

    NASA Astrophysics Data System (ADS)

    Kim, Kyu-Sik; Sung, Si-Young; Han, Bum-Suck; Jung, Chang-Yeol; Lee, Kee-Ahn

    2014-03-01

    High cycle fatigue (HCF) behavior of a new heat-resistant aluminum alloy at elevated temperature was investigated. This alloy consists of an α-Al matrix, a small amount of precipitated Mg2Si, and distributed (Co, Ni)3Al4 strengthening particles. HCF tests were conducted with a stress ratio of (R)=0 and a frequency of (F)=30 Hz at 130 °C. The fatigue limit (maximum stress) of this alloy was 120 MPa at 107 cycles. This is a value superior to that of conventional heat-resistant aluminum alloys such as the A319 alloy. Furthermore, regardless of the stress conditions, the new heat-resistant Al alloy has an outstanding fatigue life at high temperatures. The results of fractography observation showed that second phases, especially (Co, Ni)3Al4 particles, were effective to the resistance of fatigue crack initiation and propagation. On the other hand, Mg2Si particles were more easily fractured by the fatigue crack. This study also clarifies the micromechanism of fatigue deformation behavior at elevated temperature related to its microstructure.

  20. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  1. Mechanical Properties of Aluminum Matrix Composite Reinforced by Carbothermally Reduced of Fly Ash

    SciTech Connect

    Jamasri; Wildan, M. W.; Sulardjaka; Kusnanto

    2011-01-17

    The addition of fly ash into aluminum as reinforcement can potentially reduce the production cost and density of aluminum. However, mechanical properties of aluminum matrix composite reinforced by fly ash (MMC ALFA) have some limitations due to the characteristic of fly ash. In this study, a carbothermal reduction process of fly ash and activated carbon powder with particle size <32 {mu}m was performed prior to produce MMC ALFA.The process was carried out in a furnace at 1300 deg. C in vacuum condition under argon flow. Synthesis product was analyzed by XRD with Cu-K{sub {alpha}} radiation. From XRD analysis, it shows that the synthesis process can produce SiC powder. The synthesis product was subsequently used as reinforcement particle. Aluminum powder was mixed with 5, 10 and 15% of the synthesized powder, and then uni-axially compacted at pressure of 300 MPa. The compacted product was sintered for 2 hours in argon atmosphere at temperature variation of 550 and 600 deg. C. Flexural strength, hardness and density of MMC ALFA's product were respectively evaluated using a four point bending test method based on ASTM C1161 standard, Brinell hardness scale and Archimedes method. The result of this study shows that the increase of weight of reinforcement can significantly increase the hardness and flexural strength of MMCs. The highest hardness and flexural strength of the MMC product are 300 kg/mm{sup 2} and 107.5 MPa, respectively.

  2. Mechanical Properties of Aluminum Matrix Composite Reinforced by Carbothermally Reduced of Fly Ash

    NASA Astrophysics Data System (ADS)

    Jamasri, Wildan, M. W.; Sulardjaka, Kusnanto

    2011-01-01

    The addition of fly ash into aluminum as reinforcement can potentially reduce the production cost and density of aluminum. However, mechanical properties of aluminum matrix composite reinforced by fly ash (MMC ALFA) have some limitations due to the characteristic of fly ash. In this study, a carbothermal reduction process of fly ash and activated carbon powder with particle size <32 μm was performed prior to produce MMC ALFA. The process was carried out in a furnace at 1300° C in vacuum condition under argon flow. Synthesis product was analyzed by XRD with Cu-Kα radiation. From XRD analysis, it shows that the synthesis process can produce SiC powder. The synthesis product was subsequently used as reinforcement particle. Aluminum powder was mixed with 5, 10 and 15% of the synthesized powder, and then uni-axially compacted at pressure of 300 MPa. The compacted product was sintered for 2 hours in argon atmosphere at temperature variation of 550 and 600° C. Flexural strength, hardness and density of MMC ALFA's product were respectively evaluated using a four point bending test method based on ASTM C1161 standard, Brinell hardness scale and Archimedes method. The result of this study shows that the increase of weight of reinforcement can significantly increase the hardness and flexural strength of MMCs. The highest hardness and flexural strength of the MMC product are 300 kg/mm2 and 107.5 MPa, respectively.

  3. Al/Al2O3 Metal Matrix Composites (MMCs) and Macrocomposites for Armor Applications

    DTIC Science & Technology

    2013-09-01

    ceramics (high hardness, high stiffness, low thermal expansion). In this study , Al/Al2O3 MMCs with alumina particle contents ranging from 12% to 46% were...expansion). In this study , Al/Al2O3 MMCs with alumina particle contents ranging from 12% to 46% were fabricated by different processing approaches...the different MMCs. The matrix alloy, alumina volume fraction, densities, mechanical properties , and thermal properties are summarized in Table 2

  4. Friction Stir Welding of SiC/Aluminum Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    1999-01-01

    Friction Stir Welding (FSW) is a new solid state process for joining metals by plasticizing and consolidating materials around the bond line using thermal energy producing from frictional forces. A feasibility study for FSW of Metal Matrix Composites (MMC) was investigated using aluminum 6092 alloy reinforced with 17% SiC particulates. FSW process consists of a special rotating pin tool that is positioned to plunge into the MMC surface at the bond line. As the tool rotates and move forward along the bond line, the material at the bond line is heated up and forced to flow around the rotating tip to consolidate on the tip's backside to form a solid state joint. FSW has the potential for producing sound welds with MMC because the processing temperature occurs well below the melting point of the metal matrix; thereby eliminating the reinforcement-to-matrix solidification defects, reducing the undesirable chemical reactions and porosity problems.

  5. Cage Structure Formation of Singly Doped Aluminum Cluster Cations Al n TM + ( TM = Ti, V, Cr)

    NASA Astrophysics Data System (ADS)

    Lang, Sandra M.; Claes, Pieterjan; Neukermans, Sven; Janssens, Ewald

    2011-09-01

    Structural information on free transition metal doped aluminum clusters, Al n TM + ( TM = Ti, V, Cr), was obtained by studying their ability for argon physisorption. Systematic size ( n = 5 - 35) and temperature ( T = 145 - 300 K) dependent investigations reveal that bare Al n + clusters are inert toward argon, while Al n TM + clusters attach one argon atom up to a critical cluster size. This size is interpreted as the geometrical transition from surface-located dopant atoms to endohedrally doped aluminum clusters with the transition metal atom residing in an aluminum cage. The critical size, n crit , is found to be surprisingly large, namely n crit = 16 and n crit = 19 - 21 for TM = V, Cr, and TM = Ti, respectively. Experimental cluster-argon bond dissociation energies have been derived as function of cluster size from equilibrium mass spectra and are in the 0.1-0.3 eV range.

  6. Pressureless Reaction Sintering of AlON using Aluminum Orthophosphate as a Transient Liquid Phase

    SciTech Connect

    Michael Bakas; Henry Chu

    2009-01-01

    Use of aluminum oxynitride (AlON) in transparent armor systems has been difficult due to the expense and limitations of the processing methods currently necessary to achieve transparency. Development of a pressureless processing method based on direct reaction sintering of alumina and aluminum nitride powders would reduce costs and provide a more flexible and practical manufacturing method. It may be possible to develop such a processing method using liquid phase sintering; as long as the liquid phase does not remain in the final sample. AlPO4 forms a liquid phase with Al2O3 and AlN at the temperatures required to sinter AlON, and slowly decomposes into P2O5 and alumina. Therefore, it was investigated as a possible transient liquid phase for reaction-sintered AlON. Small compacts of alumina and aluminum nitride with up to of 15wt% AlPO4 additive were pressed and sintered. It was found that AlPO4 formed the requisite transient liquid phase, and it was possible to adjust the process to produce AlON samples with good transmission and densities of 3.66-3.67 g/cc. XRD confirmed the samples formed were AlON, with no trace of any remaining phosphate phases or excess alumina or aluminum nitride. Based on the results, it was concluded that AlPO4 could be utilized as a transient liquid phase to improve the density and transmission of AlON produced by pressureless reaction sintering.

  7. High temperature dynamic modulus and damping of aluminum and titanium matrix composites

    NASA Technical Reports Server (NTRS)

    Dicarlo, J. A.; Maisel, J. E.

    1979-01-01

    Dynamic modulus and damping capacity property data were measured from 20 to over 500 C for unidirectional B/Al (1100), B/Al (6061), B/SiC/Al (6061), Al2O3/Al, SiC/Ti-6Al-4V, and SiC/Ti composites. The measurements were made under vacuum by the forced vibration of composite bars at free-free flexural resonance near 2000 Hz and at amplitudes below 0.000001. Whereas little variation was observed in the dynamic moduli of specimens with approximately the same fiber content (50 percent), the damping of B/Al composites was found at all temperatures to be significantly greater than the damping of the Al2O3/Al and SiC/Ti composites. For those few situations where slight deviations from theory were observed, the dynamic data were examined for information concerning microstructural changes induced by composite fabrication and thermal treatment. The 270 C damping peak observed in B/Al (6061) composites after heat treatment above 460 C appears to be the result of a change in the 6061 aluminum alloy microstructure induced by interaction with the boron fibers. The growth characteristics of the damping peak suggest its possible value for monitoring fiber strength degration caused by excess thermal treatment during B/Al (6061) fabrication and use.

  8. Residual stresses in continuous graphite fiber Al metal matrix composites

    NASA Technical Reports Server (NTRS)

    Park, Hun Sub; Zong, Gui Sheng; Marcus, Harris L.

    1988-01-01

    The residual stresses in graphite fiber reinforced aluminum (Gr/Al) composites with various thermal histories are measured using X-ray diffraction (XRD) methods. The XRD stress analysis is based on the determination of lattice strains by precise measurements of the interplanar spacings in different directions of the sample. The sample is a plate consisting of two-ply P 100 Gr/Al 6061 precursor wires and Al 6061 overlayers. Prior to XRD measurement, the 6061 overlayers are electrochemically removed. In order to calibrate the relationship between stress magnitude and lattice spacing shift, samples of Al 6061 are loaded at varying stress levels in a three-point bend fixture, while the stresses are simultaneously determined by XRD and surface-attached strain gages. The stresses determined by XRD closely match those determined by the strain gages. Using these calibrations, the longitudinal residual stresses of P 100 Gr/Al 6061 composites are measured for various heat treatments, and the results are presented.

  9. Optimization of Al Matrix Reinforced with B4C Particles

    NASA Astrophysics Data System (ADS)

    Shabani, Mohsen Ostad; Mazahery, Ali

    2013-02-01

    In the current study, abrasive wear resistance and mechanical properties of A356 composite reinforced with B4C particulates were investigated. A center particle swarm optimization algorithm (CenterPSO) is proposed to predict the optimal process conditions in fabrication of aluminum matrix composites. Unlike other ordinary particles, the center particle has no explicit velocity and is set to the center of the swarm at every iteration. Other aspects of the center particle are the same as that of the ordinary particle, such as fitness evaluation and competition for the best particle of the swarm. Because the center of the swarm is a promising position, the center particle generally gets good fitness value. More importantly, due to frequent appearance as the best particle of swarm, it often attracts other particles and guides the search direction of the whole swarm.

  10. On Poisson's ratio for metal matrix composite laminates. [aluminum boron composites

    NASA Technical Reports Server (NTRS)

    Herakovich, C. T.; Shuart, M. J.

    1978-01-01

    The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.

  11. Effects of diffusion on aluminum depletion and degradation of NiAl coatings

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Lowell, C. E.

    1973-01-01

    Experiments were performed to critically demonstrate the effects of diffusion on the aluminum depletion and degradation of NiAl coatings on superalloys. Pack aluminized IN 100 and Mar-M200 were diffusion annealed in 0.0005 torr vacuum at 1100 C for 300 hours. Aluminum losses due to oxidation and vaporization were minimal. Metallographic and electron microprobe analyses showed considerable interdiffusion of the coating with the substrate, which caused a large decrease in the original aluminum level of the coating. Subsequent cyclic furnace oxidation tests were performed at 1100 C using 1 hour cycles on pre-diffused and as-coated specimens. The pre-diffusion treatment decreased the oxidation protection for both alloys, but more dramatically for IN 100. Identical oxidation tests of bulk NiAl, where such diffusion effects are precluded, showed no signs of degradation at twice the time needed to degrade the coated superalloys.

  12. Fabrication and Characterization of Squeezed Cast Aluminum Matrix Composites Containing Boride Reinforcements

    NASA Astrophysics Data System (ADS)

    Olaya-Luengas, L.; Estremera-Pérez, E.; Muñoz, L.; Suárez, O. M.

    2010-12-01

    Aluminum alloys containing 2 and 4 wt.% copper reinforced with aluminum dodecaborides were successfully fabricated by squeeze casting employing pressures up to 62 MPa. The distribution of reinforcements throughout the composites was quantified, whereas the effect of pressure on the composites density and hardness was determined. In addition, the reinforcement chemical stability was examined using high-temperature x-ray diffraction which permitted to confirm the formation of AlB2 phase a result of AlB12 decomposition. The pressure effect on the squeezed composites was investigated by optical microscopy, Vickers microhardness testing, superficial Rockwell hardness testing, and differential thermal analysis. At the highest applied pressures, the castings density increased when the shrinkage porosity was practically eliminated. The composite superficial hardness improved by increasing the applied squeeze. The indirect squeeze cast technique caused Al2Cu phase segregation to upper regions of the specimens, while conversely, the AlB12 reinforcements segregated preferentially at lower regions of the casting.

  13. Aluminum incorporation efficiencies in A- and C-plane AlGaN grown by MOVPE

    NASA Astrophysics Data System (ADS)

    Dong-Yue, Han; Hui-Jie, Li; Gui-Juan, Zhao; Hong-Yuan, Wei; Shao-Yan, Yang; Lian-Shan, Wang

    2016-04-01

    The aluminum incorporation efficiencies in nonpolar A-plane and polar C-plane AlGaN films grown by metalorganic vapour phase epitaxy (MOVPE) are investigated. It is found that the aluminum content in A-plane AlGaN film is obviously higher than that in the C-plane sample when the growth temperature is above 1070 °C. The high aluminum incorporation efficiency is beneficial to fabricating deep ultraviolet optoelectronic devices. Moreover, the influences of the gas inlet ratio, the V/III ratio, and the chamber pressure on the aluminum content are studied. The results are important for growing the AlGaN films, especially nonpolar AlGaN epilayers. Project supported by the National Natural Science Foundation of China (Grant Nos. 61504128, 61504129, 61274041, and 11275228), the National Basic Research Program of China (Grant No. 2012CB619305), the National High Technology Research and Development Program of China (Grant Nos. 2014AA032603, 2014AA032609, and 2015AA010801), and the Guangdong Provincial Scientific and Technologic Planning Program, China (Grant No. 2014B010119002).

  14. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... change in cylinder wall thickness, service pressure, or diameter; a 30 percent or greater change in water...) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum water... specimen 6061-T6 38,000 35,000 214 1 “D” represents specimen diameters. When the cylinder wall is...

  15. Al NMR study of molten aluminum oxide compounds and mixtures, measured at ultra high temperatures.

    NASA Astrophysics Data System (ADS)

    Piwowarczyk, J.; Marzke, R. F.; Wolf, G. H.; Petuskey, W. T.; Takulapalli, B.

    2002-10-01

    The technique of ultra high-temperature nuclear magnetic resonance (NMR) has provided insight into the chemical structure and properties of molten aluminum-bearing refractory ceramics, at temperatures in excess of 2000 ^oC. Through application of standard NMR measurements we have studied molten aluminum-bearing ceramics via ^27Al NMR. We have measured spin-lattice (T_1) and spin-spin (T_2) relaxation times, have studied Al-O-P chemical bonding within molten aluminua-monazite (Al_2O3 + LaPO_4) samples and have begun to measure Al diffusivity as a function of temperature and composition. To overcome the limitations of standard NMR heating systems a specially designed NMR probe was developed. Application of levitation technology and a laser heating system permit controlled, containerless heating of samples over a wide range of temperatures. Supported by NSF DMR 0116361, DMR 9818133 and by Research Corp. RA 0276

  16. Aluminum diffusion in Al-implanted AISI 321 stainless steel using accelerator-based characterization techniques

    NASA Astrophysics Data System (ADS)

    Noli, F.; Misaelides, P.; Bethge, K.

    1998-04-01

    The aluminum diffusion in near-surface layers of Al-implanted AISI 321 austenitic stainless steel (Fe/Cr18/Ni8/Ti) was studied using ion beam analysis techniques. The implanted samples were investigated at temperatures between 450°C and 650°C (treatment times up to 144 h in vacuum and in air). The Al-profiles were determined by the 992 keV resonance of the 27Al(p,γ) 28Si nuclear reaction as well as by 4He +-Rutherford Backscattering Spectrometry (RBS). The experimental diffusion coefficients, obtained during this study using Fick's second law, were compared with corresponding literature concerning the aluminum diffusion in other relevant metallic materials. The determination of the depth profiles contributes to the interpretation of the high temperature oxidation behavior of Al-implanted stainless steel surfaces.

  17. Jet Electrochemical Machining of Particle Reinforced Aluminum Matrix Composites with Different Neutral Electrolytes

    NASA Astrophysics Data System (ADS)

    Hackert-Oschätzchen, M.; Lehnert, N.; Martin, A.; Schubert, A.

    2016-03-01

    Conventional mechanical machining of particle reinforced aluminum matrix composites (AMCs) is challenging because the hard ceramic particles in the soft aluminum matrix lead to an increased tool wear. Furthermore, the mechanical and thermal impact during conventional machining affects the microstructure of the AMCs. Electrochemical machining (ECM) is an alternative method to machine AMCs. Based on anodic dissolution, ECM has a slight influence on the work piece material structure and is independent of material strength and hardness. So the microstructure of the work piece remains unaffected. One method of ECM is electrochemical machining with continuous electrolytic free jet (Jet-ECM). Hereby the electrochemical removal is localized by the geometry of the electrolyte jet. By moving the electrolyte jet micro-structures and microgeometries can be generated quickly and flexibly in metallic parts [1]. Another advantage of Jet-ECM is the low consumption of electrolyte which allows an easy and inexpensive change of electrolyte for investigations with different types of electrolyte. In this study AMCs reinforced with different amounts of SiC-particles are machined with two pH-neutral electrolytes using Jet-ECM. The results provide information about the suitability of the selected electrolytes for the machining of AMCs. In addition, the influence of the particle content on the electrochemical removal result will be evaluated.

  18. The influence of reinforcement size on the microstructure and mechanical behavior of a nanostructured aluminum-based metal matrix composite

    NASA Astrophysics Data System (ADS)

    Behm, Nathan Adam

    With increased availability and growing commercial applications, aluminum-based metal matrix composites show promise as high specific strength structural materials. Before they can be implemented however, they require thorough characterization and testing. A novel nanostructured aluminum-based metal matrix composite (MMC) was characterized through a combination of microstructural analysis and mechanical testing. Two composites were studied, an aluminum MMC reinforced with 50 nm boron carbide, (B4C) and an aluminum MMC reinforced with 500 nm boron carbide. Transmission electron microscopy (TEM) analysis revealed an ultra-fine grained matrix with grains on the order of 100--300 nm. The quasi-static and dynamic response of the composites was compared with the behavior of the unreinforced aluminum alloy, and it was found that the reinforcement resulted in a 30% improvement in strength. The decrease in the reinforcement size from 500 to 50 nm activated an additional strengthening mechanism, which further improved the strength of the MMC reinforced with the 50 nm B4C. Dynamic compression tests were performed at elevated temperatures up 400°C on the composites, and it was found that they exhibited impressive strengths considering the thermal softening prevalent in aluminum. The reinforcement size was found to play an important role in the strain softening exhibited at elevated temperature, fracture mechanism, and composite strength. Models to describe the composite behavior are presented.

  19. Effect of fiber diameter and matrix alloys on impact-resistant boron/aluminum composites

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.; Signorelli, R. A.

    1976-01-01

    Efforts to improve the impact resistance of B/Al are reviewed and analyzed. Nonstandard thin-sheet charpy and Izod impact tests and standard full-size Charpy impact tests were conducted on composites containing unidirectional 0.10mm, 0.14mm, and 0.20mm diameter boron fibers in 1100, 2024, 5052, and 6061 Al matrices. Impact failure modes of B/Al are proposed in an attempt to describe the mechanisms involved and to provide insight for maximizing impact resistance. The impact strength of B/Al was significantly increased by proper selection of materials and processing. The use of a ductile matrix and large diameter boron fibers gave the highest impact strengths. This combination resulted in improved energy absorption through matrix shear deformation and multiple fiber breakage.

  20. The influence of microstructure on the tensile behavior of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Birt, Michael J.; Johnson, W. Steven

    1990-01-01

    The relationship between tensile properties and microstructure of a powder metallurgy aluminum alloy, 2009 was examined. The alloy was investigated both unreinforced and reinforced with 15 v/o SiC whiskers or 15 v/o SiC particulate to form a discontinuous metal matrix composite (MMC). The materials were investigated in the as-fabricated condition and in three different hot-rolled sheet thicknesses of 6.35, 3.18, and 1.8 mm. Image analysis was used to characterize the morphology of the reinforcements and their distributions within the matrix alloy. Fractographic examinations revealed that failure was associated with the presence of microstructural inhomogeneities which were related to both the matrix alloy and to the reinforcement. The results from these observations together with the matrix tensile data were used to predict the strengths and moduli of the MMC's using relatively simple models. The whisker MMC could be modeled as a short fiber composite and an attempt was made to model the particulate MMC as a dispersion/dislocation hardened alloy.

  1. Aluminum Alloys for ALS Cryogenic Tanks: Oxygen Compatibility. Volume 2

    DTIC Science & Technology

    1990-09-01

    Absorbed energy, calculated from specimen deformation characteristics, vs. absorbed energy, calculated from rebound heights. 79. 11.7.2. Tensile...combustion tests. Therefore, within the ability of the current tests to discern relative compatibility and flamability with LOX and COX, the Al-Li alloys and...each second phase particle measured and assuming a circular shape to calculate a diameter; (4) separating second phase particles into 10 bins based on

  2. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  3. Effect of angleplying and matrix enhancement on impact-resistant boron/aluminum composites

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.; Signorelli, R. A.

    1976-01-01

    Efforts to improve the impact resistance of B/Al are reviewed and analyzed. Tensile and dynamic modulus tests, thin sheet Charpy and Izod impact tests, and standard full size Charpy impact tests were conducted on 0.20 mm (8 mil) diameter-B/1100 Al matrix composites. Angleplies ranged from unidirectional to + or - 30 deg. The best compromise between reduced longitudinal properties and increased transverse properties was obtained with + or - 15 deg angleply. The pendulum impact strengths of improved B/Al were higher than that of notched titanium and appear to be enough to warrant consideration of B/Cl for application to fan blades in aircraft gas turbine engines.

  4. Diffusion bonding of Al7075 alloy to titanium aluminum vanadate alloy

    NASA Astrophysics Data System (ADS)

    Alhazaa, Abdulaziz Nasser

    The aluminum alloy (Al7075) and titanium alloy (Ti-6Al-4V) are used in a variety of applications in the aerospace industry. However, the high cost of Ti-6Al-4V alloy has been a major factor which has limited its use and therefore, the ability to join Al7075 alloy to Ti-6Al-4V alloy can provide a product that is less costly, but retains the high strength and light weight properties necessary for the transport industry. However, the large difference in the physical properties between these two alloys prevents the use of conventional joining techniques such as fusion welding to join these dissimilar alloys. Therefore, the diffusion bonding technique was used to join Al7075 alloy to Ti-6Al-4V alloy with the objective of minimizing microstructural changes of the two alloys during the bonding process. In this thesis, solid state and liquid phase bonding processes were undertaken. Solid state bonding was employed without interlayers and was successful at 510°C and 7 MPa. The bond interface showed an absence of the oxides due to the dissolution of oxygen into the titanium solution. Bonds made using copper interlayers at a temperature sufficient enough to form eutectic liquid formation between copper and aluminum were produced. The intermetallics theta(Al2Cu), S(Al2CuMg) and T(Al2Mg3Zn3) were identified at the aluminum interface while Cu3Ti2 intermetallic was identified at the titanium interface. Bonds made using tin based alloys interlayers and copper coatings were successful and gave the highest shear strength. The eutectic formation on the Al7075 alloy was responsible for joint formation at the aluminum interface while the formation of Sn3Ti5 intermetallic was responsible for the joint formation at titanium interface. The corrosion rate of the bonds decreased with increasing bonding time for joints made using the tin based interlayer in 3% NaCl solution. However, the presence of copper within the joint increased the corrosion rate of the bonds and this was attributed to

  5. Influences of Hydrogen Micropores and Intermetallic Particles on Fracture Behaviors of Al-Zn-Mg-Cu Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Su, Hang; Yoshimura, Takuro; Toda, Hiroyuki; Bhuiyan, Md. Shahnewaz; Uesugi, Kentaro; Takeuchi, Akihisa; Sakaguchi, Nobuhito; Watanabe, Yoshio

    2016-12-01

    The combined effects of hydrogen micropores and intermetallic particles on the voids initiation and growth behavior of Al-Zn-Mg-Cu aluminum alloys during deformation and fracture are investigated with the help of the high-resolution X-ray tomography. It is interesting to note that the high-hydrogen concentration induced by an EDM cutting process results in the initiation of quasi-cleavage fracture near surface. With the increase of strain, the quasi-cleavage fracture is gradually replaced by dimple fracture. Voids initiation related to the dimple fracture is caused by both intermetallic particles fracture and interfacial debonding between particles and matrix. The nucleation of hydrogen micropores on intermetallic particles accelerates the voids initiation. The existence of triaxial stress ahead of the tip of a quasi-cleavage crack enhances growth rate for both hydrogen micropores and voids.

  6. High concentration of residual aluminum oxide on titanium surface inhibits extracellular matrix mineralization.

    PubMed

    Canabarro, A; Diniz, M G; Paciornik, S; Carvalho, L; Sampaio, E M; Beloti, M M; Rosa, A L; Fischer, R G

    2008-12-01

    In the present study we characterized titanium (Ti) surfaces submitted to different treatments and evaluated the response of osteoblasts derived from human alveolar bone to these surfaces. Five different surfaces were evaluated: ground (G), ground and chemical etched (G1-HF for 60 s), sand blasted (SB-Al(2)O(3) particles 65 mum), sand blasted and chemical etched (SLA1-HF for 60 s and SLA2-HF for 13 s). Surface morphology was evaluated under SEM and roughness parameters by contact scanning instrument. The presence of Al(2)O(3) was detected by EDS and the amount calculated by digital analyses. Osteoblasts were cultured on these surfaces and it was evaluated: cell adhesion, proliferation, and viability, alkaline phosphatase activity, total protein content, and matrix mineralization formation. Physical and chemical treatments produced very different surface morphologies. Al(2)O(3) residues were detected on SB and SLA2 surfaces. Only matrix mineralization formation was affected by different surface treatments, being increased on rough surface (SLA1) and reduced on surface with high amount of Al(2)O(3) residues (SB). On the basis of these findings, it is possible to conclude that high concentration of residual Al(2)O(3) negatively interfere with the process of matrix mineralization formation in contact with Ti implant surfaces.

  7. Temperature effects on the 27Al NMR spectra of polymeric aluminum hydrolysis species

    NASA Astrophysics Data System (ADS)

    Fitzgerald, John J.; Johnson, Loren E.; Frye, James S.

    27Al NMR studies at 39.10 MHz of highly hydrolyzed, concentrated aluminum chlorohydrate (ACH) solutions ( overlinen = [ OH]/[ Al] = 2.50 , "Al 2 (OH) 5Cl") from 2.5 to 0.2 M Al in various supporting electrolytes at room temperature (RT) and 82°C are reported. The complex 27Al NMR resonance features for ACH solutions, attributed to two unique polymeric species of unknown structure, are dependent upon concentration, temperature, and the nature and concentration of the supporting electrolyte anion. Major differences are observed in the 27Al NMR of fresh and "aged" 1.0 M ACH solutions obtained at RT, at 82°C, and at RT following temperature elevation to 82°C. These latter NMR spectra exhibit dramatic and irreversible resonance changes in comparison with RT NMR data obtained for fresh ACH solutions prior to elevation to 82°C. These 27Al NMR results, together with gel filtration chromatography data, provide evidence for the irreversible depolymerization of large molecular weight polycationic species to intermediate sized molecular weight polymeric species following dilution, aging, or temperature elevation. This depolymerization reaction is concentration, temperature, and anion dependent and provides a clearer understanding of the kinetic processes occurring for the polymeric aluminum species in ACH solutions.

  8. Low cost, SPF aluminum cryogenic tank structure for ALS

    NASA Technical Reports Server (NTRS)

    Anton, Claire E.; Rasmussen, Perry; Thompson, Curt; Latham, Richard; Hamilton, C. Howard; Ren, Ben; Gandhi, Chimata; Hardwick, Dallis

    1992-01-01

    Past production work has shown that cryogenic tank structure for the Shuttle Booster Rockets and the Titan system have very high life cycle costs for the fuel tank structure. The tanks are machined stiffener-skin combination that are subsequently formed into the required contour after machining. The material scrap rate for these configurations are usually high, and the loss of a tank panel due to forming or heat treatment problems is very costly. The idea of reducing the amount of scrap material and scrapped structural members has prompted the introduction of built-up structure for cryogenic tanks to be explored on the ALS program. A build-up structure approach that has shown improvements in life cycle cost over the conventional built-up approach is the use of superplastically formed (SPF) stiffened panels (reducing the overall part count and weight for the tank) resistance spot welded (RSW) to outer tank skin material. The stiffeners provide for general stability of the tank, while the skin material provides hoop direction continuity for the loads.

  9. A novel Al matrix composite reinforced by nano-AlNp network

    PubMed Central

    Ma, X.; Zhao, Y. F.; Tian, W. J.; Qian, Z.; Chen, H. W.; Wu, Y. Y.; Liu, X. F.

    2016-01-01

    In pursuit of lightweighting of automobiles and low emission of transportation, the efforts to develop high-strength, heat-resistant and fatigue-resistant Al alloys and/or composites have been ongoing. Here we report a novel Al matrix composite with ultrahigh strength reinforced by a three dimensional network of nano-AlN particles for the first time. The in-situ synthesized AlN particles are connected by twinning bonding chains and built up a three dimensional network strengthening Al matrix enormously like the skeleton to human body. The composite containing 16.4wt.% AlN particles shows excellent properties: the ultimate tensile strengths can be up to 518MPa at room temperature and 190MPa at 350 °C. This peculiar performance results from the novel spatial distribution of nano-scale AlN particles. Our findings in this work would help to develop a potential candidate for high-performance heat resistance light-metal based materials. PMID:27721417

  10. Mechanical behavior of a continuous fiber reinforced aluminum matrix composite subjected to transverse and thermal loading

    NASA Technical Reports Server (NTRS)

    Jansson, S.; Leckie, F. A.

    1991-01-01

    The transverse properties of an aluminum alloy metal matrix composite reinforced by continuous alumina fibers were investigated. The composite is subjected to both mechanical and cyclic thermal loading. The results of an experimental program indicate that the shakedown concept of structural mechanics provides a means of describing the material behavior. When the loading conditions are within the shakedown region, the material finally responds in an elastic manner after initial plastic response, and for loading conditions outside the shakedown region, the material exhibits a rapid incremental plastic strain accumulation. The failure strain varies by an order of magnitude according to the operating conditions. Hence, for high mechanical and low thermal loading, the failure strains is small; for low mechanical and high thermal loading, the failure strain is large.

  11. Composite propellant aluminum agglomeration reduction using tailored Al/PTFE particles

    NASA Astrophysics Data System (ADS)

    Sippel, Travis R.

    Micron aluminum is widely used in propellants; however, performance could be significantly improved if ignition barriers could be disrupted and combustion tailored. In solid propellants for example, aluminum increases theoretical specific impulse performance, yet theoretical levels cannot be achieved largely because of two-phase flow losses. These losses could be reduced if particles quickly ignited, more gaseous products were produced, and if particle breakup occurred during combustion. To achieve altered aluminum ignition and particle combustion, this work explores the use of low level (10-30 wt.%) fluorocarbon (polytetrafluoroethylene (PTFE) or poly(carbon monofluoride) (PMF)) inclusion inside of aluminum via low or high energy mechanical activation. Aluminum/PTFE particles are found to be amenable to use in binder based energetics, having average particle sizes ranging from 15 to 78 μm, ~2-7 m2/g, specific surface area, and combustion enthalpies as high as 20.2 kJ/g. Differential scanning calorimetry (DSC) experiments indicate high energy MA reduces both reaction and oxidation onset to ~440 °C that is far below aluminum alone. Safety testing shows these particles have high electrostatic discharge (ESD) (89.9-108 mJ), impact (> 213 cm), and friction (> 360 N) ignition thresholds. The idea of further increasing reactivity and increasing particle combustion enthalpy is explored by reducing fluorocarbon inclusion content to 10 wt.% and through the use of the strained fluorocarbon PMF. Combustion enthalpy and average particle size range from 18.9 to 28.5 kJ/g and 23.0 to 67.5 μm, respectively and depend on MA intensity, duration, and inclusion level. Specific surface areas are high (5.3 to 34.8 m2/g) and as such, Al/PMF particles are appropriate for energetic applications not requiring a curable liquid binder. Mechanical activation reduces oxidation onset (DSC) from 555 to 480 °C (70/30 wt.%). Aluminum/PMF particles are sensitive to ESD (11.5-47.5 mJ) and some

  12. Low coverage spontaneous etching and hyperthermal desorption of aluminum chlorides from Cl2/Al(111).

    PubMed

    Grassman, Tyler J; Poon, Gary C; Kummel, Andrew C

    2004-11-08

    Nonresonant multiphoton ionization with time-of-flight mass spectrometry has been used to monitor the desorption of aluminum chloride (Al(x)Cl(y)) etch products from the Al(111) surface at 100 and 500 K during low-coverage (<5% monolayer) monoenergetic Cl(2) (0.11-0.65 eV) dosing. The desorption products in this low-coverage range show predominantly hyperthermal exit velocities under all dosing conditions. For example, with 0.27 eV incident Cl(2), the etch product was found to have a most-probable velocity of 517+/-22 m/s at an Al(111) surface temperature of 100 K. This corresponds to 22 times the expected thermal desorption translational energy for AlCl(3). Cl(2) sticking probability measurements and Al(x)Cl(y) etch rate measurements show etching even at Cl(2) coverages of less than 5% monolayer at surface temperatures between 100 and 500 K. These experimental results are consistent with a combination of fast-time-scale surface diffusion and agglomeration of the adsorbed chlorine to form aluminum chlorides and the presence of activated AlCl(3) chemisorption states having potential energies above the vacuum level. Density functional theory calculations yield results that are consistent with both our experimental findings and mechanistic descriptions.

  13. Single crystalline AlN film formed by direct nitridation of sapphire using aluminum oxynitride buffer

    NASA Astrophysics Data System (ADS)

    Nakao, Wataru; Fukuyama, Hiroyuki

    2003-12-01

    A noble method forming single crystalline AlN films has been developed as a new substrate for blue/UV light emitters. Sapphire substrates have been nitrided by appropriate CO-N 2 gas mixtures saturated with graphite based on the chemical potential diagram of the Al-N-O-C system. The nitrided surface of sapphire consists of consecutive layers of AlN and γ-aluminum oxynitride (γ-ALON) with low-level dislocation density, where the γ-ALON layer spontaneously forms as an equilibrium phase and acts as a buffer. The lattice mismatch between sapphire substrate and AlN layer has been effectively reduced by using the γ-ALON buffer, which significantly attributes to the growth of single crystalline AlN.

  14. Diffusion-reaction of aluminum and oxygen in thermally grown Al2O3 oxide layers

    NASA Astrophysics Data System (ADS)

    Osorio, Julián D.; Giraldo, Juliana; Hernández, Juan C.; Toro, Alejandro; Hernández-Ortiz, Juan P.

    2014-04-01

    The diffusion-reaction of aluminum (Al) and oxygen (O), to form thermally grown oxide (TGO) layers in thermal barrier coatings (TBCs), is studied through an analytical model. A nonsymmetrical radial basis function approach is used to numerically solve the mass balance equations that predict the TGO growth. Correct boundary conditions for the Al and O reactions are laid out using scaling arguments. The Damköhler number shows that the O-Al reaction is several orders of magnitude faster than diffusion. In addition, a comparison between aluminum and oxygen diffusivities indicates that TGO growth is governed by aluminum diffusion. The results are compared with experimental measurements on air plasma spray-deposited TBCs treated at 1,373 K with exposure times ranging from 1 to 1700 hours. We found that, for several time decades, the thickness of the thermally grown layer has power law dependence of time with an exponent of ½, following the diffusion control mechanism. At later times, however, the presence of other oxides and additional kinetics modify the diffusive exponent.

  15. Dissociation of H{sub 2} on carbon doped aluminum cluster Al{sub 6}C

    SciTech Connect

    Yang, Huihui; Zhang, Yan; Chen, Hongshan

    2014-08-14

    The dissociation of H{sub 2} molecule is the first step for chemical storage of hydrogen, and the energy barrier of the dissociation is the key factor to decide the kinetics of the regeneration of the storage material. As a light element, aluminum is an important candidate component for storage materials with high gravimetric density. This paper investigates the adsorption and dissociation of H{sub 2} on carbon doping aluminum cluster Al{sub 6}C. The study shows that doping carbon into aluminum cluster can significantly change the electronic structure and increase the stability. Al{sub 6}C has a few stable isomers with close energies and their structures are quite flexible. The molecular adsorption of H{sub 2} on Al{sub 6}C is very weak, but the H{sub 2} molecule can be dissociated easily on this cluster. The stable product of the dissociated adsorption is searched and the different paths for the dissociation are investigated. During the dissociation of H{sub 2}, the structure of the cluster adjusts accordingly, and strong orbital interaction between the hydrogen and the cluster occurs. The calculated energy barrier for the dissociation is only 0.30 eV, which means the dissociation can take place at moderate temperatures.

  16. Combustion synthesis of metal-matrix composites. Part 3: The Al-TiC-Al{sub 2}O{sub 3} system

    SciTech Connect

    Kunrath, A.O.; Strohaecker, T.R.; Moore, J.J.

    1996-01-15

    The principle of combustion synthesis to produce metal matrix composites has been outlined in earlier papers. Applying pressure either during or immediately after the reaction is completed is the most commonly used method to achieve high densification of the synthesized products. Some advanced ceramics (TiC and TiB{sub 2}) have been reported to achieve up to 95% of theoretical density using this technique. The current research is a continuation of the work on the TiC-Al{sub 2}O{sub 3}-Al system, in which an excess amount of liquid aluminum is generated by the exothermic reaction and infiltrates the pores of the ceramic matrix improving the densification of the product. The current research is aimed at synthesizing high volume fractions, i.e., > 50%, metal matrix composites using the SHS reaction. The stability of this reaction is inversely proportional to the excess amount of the metal phase added to the reactants, i.e. xAl. The excess Al acts as a diluent, taking heat from the reaction front, and making it difficult to ignite and/or sustain the reaction in pellets with stoichiometries of high volume fractions of metal. For this reason, the simultaneous combustion (thermal explosion) mode was chosen to perform the synthesis reaction and in which the whole pellet is heated to the ignition temperature.

  17. Effects of renal impairment on aluminum (Al) kinetics and Al-induced toxicity

    SciTech Connect

    Yokel, R.A.; McNamara, P.J.

    1986-03-01

    Al-induced toxicity most commonly occurs in the renally impaired. To study the influence of renal impairment on Al kinetics and toxicity, renally impaired rabbits were prepared by the remnant kidney procedure. Six weeks after partial nephrectomy creatinine clearance was 21% of controls and serum creatinine, BUN, Ca, and PO/sub 4/ were 222, 248, 122, and 50% of presurgery levels respectively. Serum Al kinetics after i.v. Al were: Al clearance 27%, initial and steady state volumes of distribution 50 and 80%, half life 362% and mean residence time 300% of controls (renally intact rabbits). Beginning 9 weeks after partial nephrectomy, rabbits received 145 to 160 ..mu..mole Al/kg s.c. daily, 5 x weekly x 4 weeks. Acquisition of a classically conditioned reflex (nictitating membrane extension) was impaired comparable to that produced by 100-200 ..mu..mole Al in controls but retention and extinction deficits were greater than those seen after 400 ..mu..mole Al in controls. Tissue Al concentrations were less than those seen after 200 ..mu..mole Al in controls. Body weight was comparable to that produced by 400 ..mu..mole Al in controls. These results suggest that renal impairment alters Al serum distribution, impairs its clearance, and increases the Al-induced impairment of memory and body weight gain.

  18. The melting behavior of lutetium aluminum perovskite LuAlO3

    NASA Astrophysics Data System (ADS)

    Klimm, Detlef

    2010-02-01

    DTA measurements with mixtures of aluminum oxide and lutetium oxide around the 1:1 perovskite composition were performed up to 1970C. A peak with onset 1901C was due to the melting of the eutectic Lu4Al2O9 (monoclinic phase) and LuAlO3 (perovskite). Neither peritectic melting of the perovskite nor its decomposition in the solid phase could be resolved experimentally. The maximum of the eutectic peak size is near x=0.44, on the Lu-rich side of the perovskite, which is consistent with the conclusion that LuAlO3 melts peritectically at ca. 1907C as proposed by Wu, Pelton, J. Alloys Compd. 179 (1992) 259. Thermodynamic equilibrium calculation reveals that under strongly reducing conditions (oxygen partial pressure <10-13 bar) aluminum(III) oxide can be reduced to suboxides or even Al metal. It is shown that under such conditions a new phase field with liquid Al can appear.

  19. Analysis of stress-strain, fracture and ductility behavior of aluminum matrix composites containing discontinuous silicon carbide reinforcement

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.

    1984-01-01

    Mechanical properties and stress-strain behavior for several types of commercially fabricated aluminum matrix composites, containing up to 40 vol % discontinuous SiC whisker, nodule, or particulate reinforcement were evaluated. It was found that the elastic modulus of the composites was isotropic, to be independent of type of reinforcement, and to be controlled solely by the volume percentage of SiC reinforcement present. The yield/tensile strengths and ductility were controlled primarily by the matrix alloy and temper condition. Ductility decreased with increasing reinforcement content, however, the fracture strains observed were higher than those reported in the literature for this type of composite. This increase in fracture strain is attributed to cleaner matrix powder and increased mechanical working during fabrication. Conventional aluminum and titanium structural alloys were compared and have shown that the properties of these low cost, lightweight composites have good potential for application to aerospace structures.

  20. Al4H7(-) is a resilient building block for aluminum hydrogen cluster materials.

    PubMed

    Roach, P J; Reber, A C; Woodward, W H; Khanna, S N; Castleman, A W

    2007-09-11

    The formation and oxygen etching of Al(n)H(m)(-) clusters are characterized in a flow reactor experiment with first-principles theoretical investigations to demonstrate the exceptional stability of Al(4)H(7)(-). The origin of the preponderance of Al(4)H(7)(-) in the mass spectra of hydrogenated aluminum anions and its resistance to O(2) etching are discussed. Al(4)H(7)(-) is shown to have the ability to bond with ionic partners to form stable hydrides through addition of an alkali atom [XAl(4)H(7) (X = Li-Cs)]. An intuitive model that can predict the existence of stable hydrogenated cluster species is proposed. The potential synthetic utility of the superatom assemblies built on these units is addressed.

  1. A composite layer of Al-Er-O particles in a silicon matrix

    SciTech Connect

    Salvi, M.; L'Haridon, H.; Favennec, P.N.; Moutonnet, D.; Gauneau, M. ); Kechouane, M. )

    1991-06-01

    This paper reports that erbium is of particular interest in telecommunication systems because of its sharp and intense photoemission at 1.54 {mu}m. However, erbium is difficult to incorporate at high concentrations in the semiconductor matrix and presents a tendency to segregate in the material. A better solution would be to use the erbium impurity as an element of the matrix rather than as a dopant. Such a structure can be obtained with garnet-like layer realized on a semiconductor substrate. Evaporation, implantation, and annealing techniques were combined to obtain a new ternary material Al-Er-O. These garnet-like layers were developed on silicon. The layer composition as well as the interaction of the different elements with the substrate were studied by Rutherford backscattering, secondary ion mass spectroscopy, and X analyses. The surface aspect variations were observed by scanning electron microscopy. According to the annealing conditions, a photoluminescence at about 1.54 {mu}m corresponding to erbium emission was observed at 77 K. This luminescence is due to insulating microparticles composed of aluminum, erbium, oxygen, and possibly silicon.

  2. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  3. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  4. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  5. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  6. Synthesis of Al-catalyzed Si nanowires using the Al remaining after removal of anodic aluminum oxide.

    PubMed

    Jung, Jin-Young; Jee, Sang-Won; Park, Kwang-Tae; Lee, Jung-Ho

    2008-11-01

    Single-crystal, Al-catalyzed silicon nanowires were grown under atmospheric pressure using the dimpled feature of the Al metal that remained after removal of an anodic aluminum oxide (AAO) template directly formed on a Si substrate. Upon annealing in a hydrogen-rich atmosphere, the dimpled morphology of Al was transformed into a smooth, rounded shape in which Si nanodots were periodically embedded due to Si migration from the substrate. The positions of the nanodots were exactly the same as the positions of sawtooth features on the dimpled surface. Although Al-catalyzed silicon nanowires have been known to grow only under vacuum due to the tendency of Al to oxidize, these silicon nanodots, surrounded by residual AI, showed excellent resistance to oxidation under atmospheric pressure. These nanodots were also capable of acting as catalysts for the growth of nanowires, and played a role in determining the diameter of the nanowires. A thinner residual Al layer made it easier to form Si nanodots while reducing the size of the nanodots, which subsequently led to the growth of nanowires with smaller diameters and better crystalline morphology.

  7. Shock-loading response of 6061-T6 aluminum metal-matrix composites

    SciTech Connect

    Vecchio, K.S.; Gray, G.T. III

    1995-10-01

    The purpose of this research was to systematically study the influence of peak-shock pressure and second-phase reinforcement on the structure/property response of shock-loaded 6061-T6 Al, used as a baseline for comparison, showed no increased shock hardening compared to the unshocked material deformed to an equivalent strain. The reload stress-strain response of the shock-loaded 6061-T6 Al-alumina composites exhibit a lower reload yield strength than the flow stress of the starting composites. The degrees of strength loss was found to increase with increasing shock pressure. Wavespeed measurements of shock-prestrained specimens showed no degradation compared to unshocked specimens, indicating that particle cracking had not occurred under shock. This result was supported by optical metallography, which did not reveal cracked particles or particle decohesion in the shock-prestrained samples. The reload stress-strain response of the shock-prestrained composites, after resolutionizing and T6 reaging, showed that the composites recovered their full as-received preshock stress-strain responses. This result supports the finding that degradation in reload strength was attributable to matrix microstructural changes resulting from the shock. Transmission electron microscopy (TEM) examination of the shock-loaded microstructures revealed that the matrix regions adjacent to the particle/matrix interface had undergone significant recovery and partial recrystallization resulting from the shock. This type of near-interface substructure is in stark contrast to the heavily dislocated near-interface dislocation substructure of the as-received composites. The loss of dislocation density (i.e., strain hardening) in the near-interface matrix region, resulting from the shock, highlights the importance of the thermally introduced dislocation substructure changes in establishing the strength of metal-matrix composites (MMCs).

  8. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-08-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  9. Wear and Friction Characteristics of AlN/Diamond-Like Carbon Hybrid Coatings on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Nakamura, Masashi; Kubota, Sadayuki; Suzuki, Hideto; Haraguchi, Tadao

    2015-10-01

    The use of diamond-like carbon (DLC) coatings has the potential to greatly improve the wear resistance and friction of aluminum alloys, but practical application has so far been limited by poor adhesion due to large difference in hardness and elasticity between the two materials. This study investigates the deposition of DLC onto an Al-alloy using an intermediate AlN layer with a graded hardness to create a hybrid coating. By controlling the hardness of the AlN film, it was found that the wear life of the DLC film could be improved 80-fold compared to a DLC film deposited directly onto Al-alloy. Furthermore, it was demonstrated through finite element simulation that creating a hardness gradient in the AlN intermediate layer reduces the distribution of stress in the DLC film, while also increasing the force of adhesion between the DLC and AlN layers. Given that both the DLC and AlN films were deposited using the same unbalanced magnetron sputtering method, this process is considered to represent a simple and effective means of improving the wear resistance of Al-alloy components commonly used within the aerospace and automotive industries.

  10. Method using selected carbons to react with Al2O and Al vapors in the carbothermic production of aluminum

    SciTech Connect

    Fruehan, Richard J.; Li, Yun; Carkin, Gerald

    2005-02-01

    In a method for recovering Al from an off-gas (3,4) produced during carbothermic reduction of aluminum utilizing at least one smelter (1,2), the off-gas (3,4) is directed to an enclosed reactor (5) which is fed a supply of wood charcoal (7) having a porosity of from about 50 vol. % to 85 vol. % and an average pore diameter of from about 0.05 .mu.m to about 2.00 .mu.m, where the wood charcoal (7) contacts the off-gas (3,4) to produce at least Al.sub.4 C.sub.3 (6), which is passed back to the smelter (1,2).

  11. Atom probe tomography study of the nanoscale heterostructure around an Al20Mn3Cu2 dispersoid in aluminum alloy 2024.

    PubMed

    Parvizi, Reza; Marceau, Ross K W; Hughes, Anthony E; Tan, Mike Y; Forsyth, Maria

    2014-12-16

    Atom probe tomography (APT) has been used to investigate the surface and sub-surface microstructures of aluminum alloy 2024 (AA2024) in the T3 condition (solution heat treated, cold worked, and naturally aged to a substantially stable condition). This study revealed surface Cu enrichment on the alloy matrix, local chemical structure around a dispersoid Al20Mn3Cu2 particle including a Cu-rich particle and S-phase particle on its external surface. Moreover, there was a significant level of hydrogen within the dispersoid, indicating that it is a hydrogen sink. These observations of the nanoscale structure around the dispersoid particle have considerable implications for understanding both corrosion and hydrogen embrittlement in high-strength aluminum alloys.

  12. Wear Behavior of Aluminum Alloy 6061-Based Composites Reinforced with SiC, Al2O3, and Red Mud: A Comparative Study

    NASA Astrophysics Data System (ADS)

    Singla, Yogesh Kumar; Chhibber, Rahul; Bansal, Hitesh; Kalra, Anil

    2015-09-01

    Metal-matrix composites are widely used in shipping, aerospace, automotive, and nuclear applications. Research attempts have been made in the past to reduce the cost of processing of composites, decrease the weight of the composites, and increase the desired performance characteristics. In this research article, an attempt has been made in using red mud obtained as an industrial waste during the production of aluminum from bauxite ore. This article discusses the novel findings of the experimental study on the dry sliding wear behavior of aluminum alloy 6061-based composites reinforced individually with red mud, SiC, and Al2O3. The microstructural characterization of the composites provides the further insight into the structure—wear behavior of the processed composites.

  13. Formation of nanocrystalline h-AlN during mechanochemical decomposition of melamine in the presence of metallic aluminum

    SciTech Connect

    Rounaghi, S.A.; Kiani Rashid, A.R.; Eshghi, H.; Vahdati Khaki, J.

    2012-06-15

    Decomposition of melamine was studied by solid state reaction of melamine and aluminum powders during high energy ball-milling. The milling procedure performed for both pure melamine and melamine/Al mixed powders as the starting materials for various times up to 48 h under ambient atmosphere. The products were characterized by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The results revealed that Al causes melamine deammoniation at the first stages of milling and further milling process leads to the s-triazine ring degradation while nano-crystallite hexagonal aluminum nitride (h-AlN) was the main solid product. Comparison to milling process, the possibility of the reaction of melamine with Al was also investigated by thermal treatment method using differential scanning calorimeter (DSC) and thermo gravimetric analyzer (TGA). Melamine decomposition occurred by thermal treatment in the range of 270-370 Degree-Sign C, but no reaction between melamine and aluminum was observed. - Graphical Abstract: Mechanochemical reaction of melamine with Al resulted in the formation of nanocrystalline AlN after 7 h milling time Highlights: Black-Right-Pointing-Pointer High energy ball milling of melamine and aluminum results decomposition of melamine with elimination of ammonia. Black-Right-Pointing-Pointer Nano-crystalline AlN was synthesized by the mechanochemical route. Black-Right-Pointing-Pointer Milling process has no conspicuous effect on pure melamine degradation. Black-Right-Pointing-Pointer No reaction takes place by heating melamine and aluminum powder mixture in argon.

  14. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    NASA Astrophysics Data System (ADS)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  15. Evaluation of the Technical-Economic Potential of Particle- Reinforced Aluminum Matrix Composites and Electrochemical Machining

    NASA Astrophysics Data System (ADS)

    Schubert, A.; Götze, U.; Hackert-Oschätzchen, M.; Lehnert, N.; Herold, F.; Meichsner, G.; Schmidt, A.

    2016-03-01

    Compared to conventional cutting, the processing of materials by electrochemical machining offers some technical advantages like high surface quality, no thermal or mechanical impact on the work piece and preservation of the microstructure of the work piece material. From the economic point of view, the possibility of process parallelization and the absence of any process-related tool wear are mentionable advantages of electrochemical machining. In this study, based on experimental results, it will be evaluated to what extent the electrochemical machining is technically and economically suitable for the finish-machining of particle- reinforced aluminum matrix composites (AMCs). Initial studies showed that electrochemical machining - in contrast to other machining processes - has the potential to fulfil demanding requirements regarding precision and surface quality of products or components especially when applied to AMCs. In addition, the investigations show that processing of AMCs by electrochemical machining requires less energy than the electrochemical machining of stainless steel. Therefore, an evaluation of electrochemically machined AMCs - compared to stainless steel - from a technical and an economic perspective will be presented in this paper. The results show the potential of electro-chemically machined AMCs and contribute to the enhancement of instruments for technical-economic evaluations as well as a comprehensive innovation control.

  16. Measurement of mercury in flue gas based on an aluminum matrix sorbent.

    PubMed

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg(0) on the sorbent media, the analytical bias test on tube 3 spiked with Hg(0) was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field.

  17. Laser direct marking applied to rasterizing miniature Data Matrix Code on aluminum alloy

    NASA Astrophysics Data System (ADS)

    Li, Xia-Shuang; He, Wei-Ping; Lei, Lei; Wang, Jian; Guo, Gai-Fang; Zhang, Teng-Yun; Yue, Ting

    2016-03-01

    Precise miniaturization of 2D Data Matrix (DM) Codes on Aluminum alloy formed by raster mode laser direct part marking is demonstrated. The characteristic edge over-burn effects, which render vector mode laser direct part marking inadequate for producing precise and readable miniature codes, are minimized with raster mode laser marking. To obtain the control mechanism for the contrast and print growth of miniature DM code by raster laser marking process, the temperature field model of long pulse laser interaction with material is established. From the experimental results, laser average power and Q frequency have an important effect on the contrast and print growth of miniature DM code, and the threshold of laser average power and Q frequency for an identifiable miniature DM code are respectively 3.6 W and 110 kHz, which matches the model well within normal operating conditions. In addition, the empirical model of correlation occurring between laser marking parameters and module size is also obtained, and the optimal processing parameter values for an identifiable miniature DM code of different but certain data size are given. It is also found that an increase of the repeat scanning number effectively improves the surface finish of bore, the appearance consistency of modules, which has benefit to reading. The reading quality of miniature DM code is greatly improved using ultrasonic cleaning in water by avoiding the interference of color speckles surrounding modules.

  18. Measurement of Mercury in Flue Gas Based on an Aluminum Matrix Sorbent

    PubMed Central

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg0 on the sorbent media, the analytical bias test on tube 3 spiked with Hg0 was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  19. Spark Plasma Sintering of Aluminum-Magnesium-Matrix Composites with Boron Carbide and Tungsten Nano-powder Inclusions: Modeling and Experimentation

    NASA Astrophysics Data System (ADS)

    Dvilis, E. S.; Khasanov, O. L.; Gulbin, V. N.; Petyukevich, M. S.; Khasanov, A. O.; Olevsky, E. A.

    2016-03-01

    Spark-plasma sintering (SPS) is used to fabricate fully-dense metal-matrix (Al/Mg) composites containing hard ceramic (boron carbide) and refractory metal (tungsten) inclusions. The study objectives include the modeling (and its experimental verification) of the process of the consolidation of the composites consisted of aluminum-magnesium alloy AMg6 (65 wt.%), B4C powder (15 wt.%), and W nano-powder (20 wt.%), as well as the optimization of the composite content and of the SPS conditions to achieve higher density. Discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders is utilized for the determination of the powder compositions rendering maximum mixture packing densities. Two models: a power-law creep model of the high temperature deformation of powder materials, and an empirical logarithmic pressure-temperature-relative density relationship are successfully applied for the description of the densification of the aluminum-magnesium metal matrix powder composite subjected to spark-plasma sintering. The elastoplastic properties of the sintered composite samples are assessed by nanoindentation.

  20. Estimation of fracture parameters for Al-SiC and Al-Fe2O3 metal matrix composites

    NASA Astrophysics Data System (ADS)

    Jacob, S.; Sridhar, R.; Irudaya Raja, S. Joseph

    2017-03-01

    In this paper silicon carbide and iron oxide is reinforced with aluminum matrix. The prepared composite provide high strength than the commercial composite. It provides high elastic properties and high service temperature. Since this material have great scope in space application it has been chosen for estimation of fracture toughness. Hence grain size of the samples increased this is due to the effect of reinforcement bonding with aluminum matrix. The CMOD test has been carried out for this Purpose. Microscopic examination has shown that with increase in of reinforcement test confirmed that with increase in reinforcement ratio the fracture toughness also increased. In this work specimens have been preferred with and without addition of SiC and Fe2O3 to compare the influence. The results are compared and it has been studied that Fracture Toughness increased significantly by addition of inclusions.

  1. Effect of aluminum treatment on proteomes of radicles of seeds derived from Al-treated tomato plants

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity is a major constraint to plant growth and crop yield in acid soils. Tomato cultivars are especially susceptible to excessive A1 3+ accumulated in the root zone. In this study, tomato plants were grown in a hydroponic culture system supplemented with 50 uM AlK(SO4)2. Seeds harv...

  2. Mechanical and Microstructural Effects of Cold Spray Aluminum on Al 7075 Using Kinetic Metallization and Cold Spray Processes (Preprint)

    DTIC Science & Technology

    2007-01-01

    Prior to spraying the coatings, the Al7075 sheets substrates were grit blasted (TRINCO Dry Blast) using 16 to 20 grit aluminum oxide powder (TRINCO...the as-processed state. The effect of this age treatment alters the temper of the 5 Al7075 substrate from T6 to an overage T76 condition. Select

  3. Unveiling the Semicoherent Interface with Definite Orientation Relationships between Reinforcements and Matrix in Novel Al3BC/Al Composites.

    PubMed

    Zhao, Yongfeng; Qian, Zhao; Ma, Xia; Chen, Houwen; Gao, Tong; Wu, Yuying; Liu, Xiangfa

    2016-10-05

    High-strength lightweight Al-based composites are promising materials for a wide range of applications. To provide high performance, a strong bonding interface for effective load transfer from the matrix to the reinforcement is essential. In this work, the novel Al3BC reinforced Al composites have been in situ fabricated through a liquid-solid reaction method and the bonding interface between Al3BC and Al matrix has been unveiled. The HRTEM characterizations on the Al3BC/Al interface verify it to be a semicoherent bonding structure with definite orientation relationships: (0001)Al3BC//(11̅1)Al;[112̅0]Al3BC//[011]Al. Periodic arrays of geometrical misfit dislocations are also observed along the interface at each (0001)Al3BC plane or every five (11̅1)Al planes. This kind of interface between the reinforcement and the matrix is strong enough for effective load transfer, which would lead to the evidently improved strength and stiffness of the introduced new Al3BC/Al composites.

  4. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  5. Theoretics-directed effect of copper or aluminum content on the ductility characteristics of Al-based (Al3Ti, AlTi, AlCu, AlTiCu2) intermetallic compounds

    NASA Astrophysics Data System (ADS)

    Li, Yong; Ma, Xiao-Juan; Liu, Qi-Jun; Kong, Ge-Xing; Ma, Hai-Xia; Wang, Wen-Peng; Wang, Yi-Gao; Jiao, Zhen; Liu, Fu-Sheng; Liu, Zheng-Tang

    2016-11-01

    First-principle simulations have been applied to investigate the effect of copper (Cu) or aluminum (Al) content on the ductility of Al3Ti, AlTi, AlCu, and AlTiCu2 alloys. The mechanical stable and elastic properties of Al-based intermetallic compounds are researched by density functional theory with the generalized gradient approximation (DFT-GGA). The calculated lattice constants are in conformity with the previous experimental and theoretical data. The deduced elastic constants show that the investigated Al3Ti, AlTi, AlCu, and AlTiCu2 structures are mechanically stable. Shear modulus, Young’s modulus, Poisson’s ratio, and the ratio B/G have also been figured out by using reckoned elastic constants. A further analysis of Young’s modulus and Poisson’s ratio reveals that the third added element copper content has significant effects on the Al-Ti-based ICs ductile character. Project supported by the National Natural Science Foundation of China (Grant Nos. 41674088, 11574254, 11272296, and 11547311), the National Basic Research Program of China (Grant No. 2011CB808201), the Fundamental Research Fund for the Central Universities, China (Grant Nos. 2682014ZT30 and 2682014ZT31), and the Fund of the State Key Laboratory of Solidification Processing in Northwestern Polytechnical University, China (Grant No. SKLSP201511).

  6. Reactivity of aluminum cluster anions with ammonia: Selective etching of Al{sub 11}{sup -} and Al{sub 12}{sup -}

    SciTech Connect

    Grubisic, Andrej; Li Xiang; Gantefoer, Gerd; Bowen, Kit H.; Schnoeckel, Hansgeorg; Tenorio, Francisco J.; Martinez, Ana

    2009-11-14

    Reactivity of aluminum cluster anions toward ammonia was studied via mass spectrometry. Highly selective etching of Al{sub 11}{sup -} and Al{sub 12}{sup -} was observed at low concentrations of ammonia. However, at sufficiently high concentrations of ammonia, all other sizes of aluminum cluster anions, except for Al{sub 13}{sup -}, were also observed to deplete. The disappearance of Al{sub 11}{sup -} and Al{sub 12}{sup -} was accompanied by concurrent production of Al{sub 11}NH{sub 3}{sup -} and Al{sub 12}NH{sub 3}{sup -} species, respectively. Theoretical simulations of the photoelectron spectrum of Al{sub 11}NH{sub 3}{sup -} showed conclusively that its ammonia moiety is chemisorbed without dissociation, although in the case of Al{sub 12}NH{sub 3}{sup -}, dissociation of the ammonia moiety could not be excluded. Moreover, since differences in calculated Al{sub n}{sup -}+NH{sub 3} (n=9-12) reaction energies were not able to explain the observed selective etching of Al{sub 11}{sup -} and Al{sub 12}{sup -}, we concluded that thermodynamics plays only a minor role in determining the observed reactivity pattern, and that kinetics is the more influential factor. In particular, the conversion from the physisorbed Al{sub n}{sup -}(NH{sub 3}) to chemisorbed Al{sub n}NH{sub 3}{sup -} species is proposed as the likely rate-limiting step.

  7. Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

    SciTech Connect

    Mandal, Durbadal; Viswanathan, Srinath

    2013-11-15

    The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1

  8. Results and Outlook of The Aluminum Capture Experiment (AlCap)

    NASA Astrophysics Data System (ADS)

    Quirk, John R.; Miller, James; ALCap Collaboration Collaboration

    2016-03-01

    Observation of neutrinoless muon-to-electron conversion in the presence of a nucleus would be unambiguous evidence of physics Beyond the Standard Model. Two experiments, COMET at J-PARC and Mu2e at Fermilab, will search for this process in the coming decade. Barring discovery, these experiments will provide upper-limits on this branching ratio up to 10,000 times better than previously published. COMET/Mu2e developed a joint venture, the AlCap Experiment, to measure particle emission spectra from muonic interactions in a number of materials. As a major source of background hits in COMET/Mu2e detectors, AlCap sought to measure the charged particle and neutron spectra following nuclear capture on the candidate target materials aluminum and titanium. Additionally, COMET/Mu2e are exploring normalization schemes via AlCap's measurement of the photon spectra following both atomic and nuclear capture. Over the course of 2013 and 2015, AlCap performed three runs at the Paul Scherrer Institut in Switzerland. The first acquired preliminary data for all spectra, the second run collected only neutron and photon data, and the third primarily charged particle data. Preliminary analyses of the first two runs, already impactful for COMET/Mu2e, is presented along with a summary of the third.

  9. Characteristics of aluminum-reinforced γ-LiAlO2 matrices for molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, Jong-Jin; Choi, Hyun-Jong; Hyun, Sang-Hoon; Im, Hee-Chun

    2008-05-01

    A key component in molten carbonate fuel cells (MCFCs) is the electrolyte matrix, which provides both ionic conduction and gas sealing. During initial MCFC stack start-up and operation (650 °C), the matrix experiences both mechanical and thermal stresses as a result of the difference in thermal expansion coefficients between the LiAlO2 ceramic particles and the carbonate electrolyte that causes cracking of the matrix. A pure γ-LiAlO2 matrix, however, has poor mechanical strength and low thermal expansion coefficients. In this study, fine γ-LiAlO2 powders and pure Al (3/20/50 μm)/Li2CO3 particles are used as a matrix and as reinforcing materials, respectively. The Al phase transforms completely into γ-LiAlO2 at 650 °C within 10 h. The mechanical strength of these matrices (283.48 gf mm-2) increases nearly threefold relative to that of a pure γ-LiAlO2 matrix (104.01 gf mm-2). The mismatch of the thermal expansion coefficient between the matrix and electrolyte phases can be controlled by adding Al particles, which results in improved thermal stability in the initial heating-up step. In unit-cell and thermal-cycling tests, the optimized matrix demonstrates superior performance over pure γ-LiAlO2 matrices.

  10. The introduction of fine SiC particles into a molten Al alloy matrix: Application to MMCs preparation via a foundry route

    SciTech Connect

    Kevorkijan, V.M.; Sustarsic, B.

    1995-12-31

    To be castable in both the economical and practical sense, an aluminum MMC must satisfy three basic criteria: (1) the ingot must be remeltable without impairment of its properties, (2) the melt must be amenable to standard aluminum foundry practices, and (3) the casting must be substantially defect-free, having mechanical properties that are both consistent and superior. In order to solve these problems, chemically treated fine SiC particles were first dispersed into a Si melt (at approx. 1,600 C in vacuum of approx. 10{sup {minus}5} Pa). The wettability of SiC by Si{sub (I)} was enhanced by chemical reaction between a carbon layer previously deposited on the surface of the SiC particles and the matrix. When a sufficient number of SiC particles was incorporated into the Si matrix (usually more than 40 wt%), an Al alloy (Al-4 wt% Mg) was carefully added at a controlled rate under vigorous stirring conditions and in a protective atmosphere in order to fit the final matrix composition of Al with 7--12 wt% Si and 1 wt% Mg, without SiC particulate rejection. In this way, a processing route for the production of Al-SiC composites with 10--20 wt% of SiC particles in the size range less than 10 {micro}m was developed.

  11. Avoidance of stress corrosion susceptibility in high strength aluminum alloys by control of grain boundary and matrix microstructure

    NASA Technical Reports Server (NTRS)

    Adler, P.; Deiasi, R.

    1974-01-01

    The relation of microstructure to the mechanical strength and stress corrosion resistance of highest strength and overaged tempers of BAR and 7050 aluminum alloys was investigated. Comparison is made with previously studied 7075 aluminum alloy. Optical microscopy, transmission electron microscopy, and differential scanning calorimetry were used to characterize the grain morphology, matrix microstructure, and grain boundary microstructure of these tempers. Grain boundary interparticle spacing was significant to stress corrosion crack propagation for all three alloys; increasing interparticle spacing led to increased resistance to crack propagation. In addition, the fire grain size in Bar and 7050 appears to enhance crack propagation. The highest strength temper of 7050 has a comparatively high resistance to crack initiation. Overall stress corrosion behavior is dependent on environment pH, and evaluation over a range of pH is recommended.

  12. Effect of Rhenium Addition on Wear Behavior of Cr-Al2O3 Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Chmielewski, Marcin; Piątkowska, Anna

    2015-05-01

    Materials for applications in the automotive industry are required to be strong, stiff, hard, light weight, and wear resistant, which is very difficult to achieve in the case of conventional materials. To meet all these diverse requirements, it is necessary to combine various types of materials (such as metals and ceramics). In the present study, the chromium and chromium-rhenium matrices were reinforced with aluminum oxide to obtain composite materials with improved wear resistance. The composites were fabricated by a powder metallurgy method. The effects of the rhenium addition and volume fraction of aluminum oxide on the wear rate and the friction coefficient of the composites at room temperature were examined in a ball-on-surface apparatus under dry conditions. The worn surfaces and debris were studied by scanning electron microscopy. The final values of the friction coefficient were 0.9 and 0.8 for the Cr-25%Al2O3 and Cr-40%Al2O3 composites, respectively. Alloying Cr matrix with Re improved wear resistance of composite but, at the same time, it caused an increase in its coefficient of friction.

  13. Effect of aluminum on fine structure and distribution of chemical elements in high-entropy alloys Al x FeNiCoCuCr

    NASA Astrophysics Data System (ADS)

    Nadutov, V. M.; Makarenko, S. Yu.; Volosevich, P. Yu.

    2015-05-01

    Electron-microscopic and X-ray diffraction methods have been used to study the fine structure of cast high-entropy alloys (HEAs) Al x FeNiCoCuCr ( x = 1, 1.5, 1.8). Disperse precipitates with dimensions of 130-400 and 10-20 nm have been revealed, the character of distribution of which, as well as the amounts, dimensions, and shapes, change with increasing aluminum content. In the equiatomic HEA, copper-containing particles with an fcc structure have been found; in the alloy with x = 1.8, particles of bcc Al4Cu9 dominate. It has been shown that the most uniform distribution over the matrix is characteristic of Co, unlike other elements, among which Cu and Cr are distributed in the alloy extremely nonuniformly and predominantly enter into the precipitated particles and into clusters in the interparticle spaces, respectively.

  14. Role of Laser Cladding Parameters in Composite Coating (Al-SiC) on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Riquelme, Ainhoa; Escalera-Rodriguez, María Dolores; Rodrigo, Pilar; Rams, Joaquin

    2016-08-01

    The effect of the different control parameters on the laser cladding fabrication of Al/SiCp composite coatings on AA6082 aluminum alloy was analyzed. A high-power diode laser was used, and the laser control parameters were optimized to maximize the size (height and width) of the coating and the substrate-coating interface quality, as well as to minimize the melted zone depth. The Taguchi DOE method was applied using a L18 to reduce the number of experiments from 81 to only 18 experiments. Main effects, signal-noise ratio and analysis of variance were used to evaluate the effect of these parameters in the characteristics of the coating and to determine their optimum values. The influence of four control parameters was evaluated: (1) laser power, (2) scanning speed, (3) focal condition, and (4) powder feed ratio. Confirmation test with the optimal control parameters was carried out to evaluate the Taguchi method's effectivity.

  15. Theory and X-ray Absorption Spectroscopy for Aluminum Coordination Complexes – Al K-Edge Studies of Charge and Bonding in (BDI)Al, (BDI)AlR2, and (BDI)AlX2 Complexes.

    PubMed

    Altman, Alison B; Pemmaraju, C D; Camp, Clément; Arnold, John; Minasian, Stefan G; Prendergast, David; Shuh, David K; Tyliszczak, Tolek

    2015-08-19

    Polarized aluminum K-edge X-ray absorption near edge structure (XANES) spectroscopy and first-principles calculations were used to probe electronic structure in a series of (BDI)Al, (BDI)AlX2, and (BDI)AlR2 coordination compounds (X = F, Cl, I; R = H, Me; BDI = 2,6-diisopropylphenyl-β-diketiminate). Spectral interpretations were guided by examination of the calculated transition energies and polarization-dependent oscillator strengths, which agreed well with the XANES spectroscopy measurements. Pre-edge features were assigned to transitions associated with the Al 3p orbitals involved in metal-ligand bonding. Qualitative trends in Al 1s core energy and valence orbital occupation were established through a systematic comparison of excited states derived from Al 3p orbitals with similar symmetries in a molecular orbital framework. These trends suggested that the higher transition energies observed for (BDI)AlX2 systems with more electronegative X(1-) ligands could be ascribed to a decrease in electron density around the aluminum atom, which causes an increase in the attractive potential of the Al nucleus and concomitant increase in the binding energy of the Al 1s core orbitals. For (BDI)Al and (BDI)AlH2 the experimental Al K-edge XANES spectra and spectra calculated using the eXcited electron and Core-Hole (XCH) approach had nearly identical energies for transitions to final state orbitals of similar composition and symmetry. These results implied that the charge distributions about the aluminum atoms in (BDI)Al and (BDI)AlH2 are similar relative to the (BDI)AlX2 and (BDI)AlMe2 compounds, despite having different formal oxidation states of +1 and +3, respectively. However, (BDI)Al was unique in that it exhibited a low-energy feature that was attributed to transitions into a low-lying p-orbital of b1 symmetry that is localized on Al and orthogonal to the (BDI)Al plane. The presence of this low-energy unoccupied molecular orbital on electron-rich (BDI)Al distinguishes

  16. THE PROTOTYPE ALUMINUM - CARBON SINGLE, DOUBLE, AND TRIPLE BONDS: Al - CH3, Al = CH2, AND Al. = CH

    SciTech Connect

    Fox, Douglas J.; Ray, Douglas; Rubesin, Philip C.; Schaefer III, Henry F.

    1980-06-01

    Nonempirical quantum mechanical methods have been used to investigate the A{ell}CH{sub 3}, A{ell}CH{sub 2}, and A{ell}CH molecules, which may be considered to represent the simplest aluminum-carbon single, double, and triple bonds. Equilibrium geometries and vibrational frequencies were determined at the self-consistent-field level of theory using double zeta basis set: A{ell}(11s7p/6s4p), C(9s5p/4s2p), H(4s/2s). The {sup 1}A{sub 1} ground state of A{ell}CH{sub 3} has a reasonably conventional A{ell}-C single bond of length 2.013 {angstrom}, compared to 1.96 {angstrom} in the known molecule A{ell}(CH{sub 3}){sub 3}. The CH equilibrium distance is 1.093 {angstrom} and the A{ell}-C-H angle 111.9{sup o}. The structures of three electron states each of A{ell}CH{sub 2} and A{ell}CH were similarly predicted, The interesting result is that the ground state of A{ell}CH{sub 2} does not contain an A{ell}-C double bond, and the ground state of A{ell}CH is not characterized by an A{ell}{triple_bond}C bond. The multiply-bonded electronic states do exist but they lie 21 kcal (A{ell}CH{sub 2}) and 86 kcal (A{ell}CH) above the respective ground states. The dissociation energies of the three ground electronic states are predicted to be 68 kcal (A{ell}CH{sub 3}), 77 kcal (A{ell}CH{sub 2}), and 88 kcal (A{ell}CH), Vibrational frequencies are also predicted for the three molecules, and their electronic structures are discussed with reference to Mulliken populations and dipole moments.

  17. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... least the minimum acceptable mechanical property limits for aluminum alloys as specified in paragraph (b... suitable method that will identify the alloy, the aluminum producer's cast number, the solution heat treat... treatable aluminum alloys in table 1 and 2 are permitted as follows: Table 1—Heat or Cast Analysis...

  18. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... least the minimum acceptable mechanical property limits for aluminum alloys as specified in paragraph (b... suitable method that will identify the alloy, the aluminum producer's cast number, the solution heat treat... treatable aluminum alloys in table 1 and 2 are permitted as follows: Table 1—Heat or Cast Analysis...

  19. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... least the minimum acceptable mechanical property limits for aluminum alloys as specified in paragraph (b... suitable method that will identify the alloy, the aluminum producer's cast number, the solution heat treat... treatable aluminum alloys in table 1 and 2 are permitted as follows: Table 1—Heat or Cast Analysis...

  20. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... least the minimum acceptable mechanical property limits for aluminum alloys as specified in paragraph (b... suitable method that will identify the alloy, the aluminum producer's cast number, the solution heat treat... treatable aluminum alloys in table 1 and 2 are permitted as follows: Table 1—Heat or Cast Analysis...

  1. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al2O3 ceramic particles

    NASA Astrophysics Data System (ADS)

    Cruz-Orea, A.; Morales, J. E.; Saavedra S, R.; Carrasco, C.

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al2O3 are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  2. Hydrolysis Studies and Quantitative Determination of Aluminum Ions Using [superscript 27]Al NMR: An Undergraduate Analytical Chemistry Experiment

    ERIC Educational Resources Information Center

    Curtin, Maria A.; Ingalls, Laura R.; Campbell, Andrew; James-Pederson, Magdalena

    2008-01-01

    This article describes a novel experiment focused on metal ion hydrolysis and the equilibria related to metal ions in aqueous systems. Using [superscript 27]Al NMR, the students become familiar with NMR spectroscopy as a quantitative analytical tool for the determination of aluminum by preparing a standard calibration curve using standard aluminum…

  3. CO sub 2 induced inhibition of the localized corrosion of aluminum, Al-0. 5% Cu, and Al-2% Cu in dilute HF solution

    SciTech Connect

    Scully, J.R. . Dept. of Materials Science); Peebles, D.E. )

    1991-01-01

    This study presents work on corrosion of aluminum, Al-.5% Cu, and Al-2% Cu. Electrochemical tests were performed in dilute HF solutions both with and without CO{sub 2} sparging. It is suggested that CO{sub 2} or its reaction products interact with the passive film so that exposure of Cu in the oxide-solution interface is minimized. CO{sub 2} is investigated as a corrosion inhibitor. 4 refs. (JDL)

  4. Effect of microstructure (particulate size and volume fraction) and counterface material on the sliding wear resistance of particulate-reinforced aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Alpas, A. T.; Zhang, J.

    1994-05-01

    The effects of microstructure (namely, particulate volume fraction and particulate size) and the counterface materials on the dry-sliding wear resistance of the aluminum matrix composites 2014A1-SiC and 6061Al-Al2O3 were studied. Experiments were performed within a load range of 0.9 to 350 N at a constant sliding velocity of 0.2 ms-1. Two types of counterface materials, SAE 52100 bearing steel and mullite, were used. At low loads, where particles act as loadbearing constituents, the wear resistance of the 2014A1 reinforced with 15.8 µm diameter SiC was superior to that of the alloy with the same volume fraction of SiC but with 2.4 µm diameter. The wear rates of the composites worn against a steel slider were lower compared with those worn against a mullite slider because of the formation of iron-rich layers that act as in situ solid lubricants in the former case. With increasing the applied load, SiC and A12O3 particles fractured and the wear rates of the composites increased to levels comparable to those of unreinforced matrix alloys. The transition to this regime was delayed to higher loads in the composites with a higher volume percentage of particles. Concurrent with particle fracture, large strains and strain gradients were generated within the aluminum layers adjacent to contact surfaces. This led to the subsurface crack growth and delamination. Because the particles and interfaces provided preferential sites for subsurface crack initiation and growth and because of the propensity of the broken particles to act as third-body abrasive elements at the contact surfaces, no improvement of the wear resistance was observed in the composites in this regime relative to unreinforced aluminum alloys. A second transition, to severe wear, occurred at higher loads when the contact surface temperature exceeded a critical value. The transition loads (and temperatures) were higher in the composites. The alloys with higher volume fraction of reinforcement provided better

  5. The use of polyimide-modified aluminum nitride fillers in AlN@PI/Epoxy composites with enhanced thermal conductivity for electronic encapsulation

    PubMed Central

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-ping

    2014-01-01

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications. PMID:24759082

  6. Atomic force microscopy identification of Al-sites on ultrathin aluminum oxide film on NiAl(110).

    PubMed

    Li, Yan Jun; Brndiar, J; Naitoh, Y; Sugawara, Y; Štich, I

    2015-12-18

    Ultrathin alumina film formed by oxidation of NiAl(110) was studied by non-contact atomic force microscopy in an ultra high vacuum at room temperature with the quest to provide the ultimate understanding of structure and bonding of this complicated interface. Using a very stiff Si cantilever with significantly improved resolution, we have obtained images of this system with unprecedented resolution, surpassing all the previous results. In particular, we were able to unambiguously resolve all the differently coordinated aluminum atoms. This is of importance as the previous images provide very different image patterns, which cannot easily be reconciled with the existing structural models. Experiments are supported by extensive density functional theory modeling. We find that the system is strongly ionic and the atomic force microscopy images can reliably be understood from the electrostatic potential which provides an image model in excellent agreement with the experiments. However, in order to resolve the finer contrast features we have proposed a more sophisticated model based on more realistic approximants to the incommensurable alumina interface.

  7. New ionic liquids based on complexation of dipropylsulfide and AlCl3 for electrochodeposition of aluminum

    DOE PAGES

    Fang, Youxing; Jiang, Xueguang; Dai, Sheng; ...

    2015-01-01

    A new kind of ionic liquid based on complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 x 10-4 S cm-1. This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  8. Influence of Aluminum on the Formation Behavior of Zn-Al-Fe Intermetallic Particles in a Zinc Bath

    NASA Astrophysics Data System (ADS)

    Park, Joo Hyun; Park, Geun-Ho; Paik, Doo-Jin; Huh, Yoon; Hong, Moon-Hi

    2012-01-01

    The shape, size, and composition of dross particles as a function of aluminum content at a fixed temperature were investigated for aluminum added to the premelted Zn-Fe melt simulating the hot-dip galvanizing bath by a sampling methodology. In the early stage, less than 30 minutes after Al addition, local supersaturation and depletion of the aluminum concentration occurred simultaneously in the bath, resulting in the nucleation and growth of both Fe2Al5Zn x and FeZn13. However, the aluminum was homogenized continuously as the reaction proceeded, and fine and stable FeZn10Al x formed after 30 minutes. An Al-depleted zone (ADZ) mechanism was newly proposed for the "η→η+ζ→δ" phase transformations. The ζ phase bottom dross partly survived for a relatively long period, i.e., 2 hours in this work, whereas the η phase disappeared after 30 minutes. In the early stage of dross formation, both Al-free large particles as well as high-Al tiny particles were formed. The dross particle size decreased slightly with increased reaction time before reaching a plateau. The opposite tendency was observed when the Al content was 0.130 mass pct; with a relatively high Al content, the nucleation of tiny η phase dross was significantly enhanced because of the high degree of supersaturation. This unstable η phase dissolved continuously and underwent simple transformation to the stable δ phase. The relationship between nucleation potential and supersaturation ratio of species is discussed based on the thermodynamics of classical nucleation theory.

  9. Electrostatic Self-Assembly of Diamond Nanoparticles onto Al- and N-Polar Sputtered Aluminum Nitride Surfaces

    PubMed Central

    Yoshikawa, Taro; Reusch, Markus; Zuerbig, Verena; Cimalla, Volker; Lee, Kee-Han; Kurzyp, Magdalena; Arnault, Jean-Charles; Nebel, Christoph E.; Ambacher, Oliver; Lebedev, Vadim

    2016-01-01

    Electrostatic self-assembly of diamond nanoparticles (DNPs) onto substrate surfaces (so-called nanodiamond seeding) is a notable technique, enabling chemical vapor deposition (CVD) of nanocrystalline diamond thin films on non-diamond substrates. In this study, we examine this technique onto differently polarized (either Al- or N-polar) c-axis oriented sputtered aluminum nitride (AlN) film surfaces. This investigation shows that Al-polar films, as compared to N-polar ones, obtain DNPs with higher density and more homogeneously on their surfaces. The origin of these differences in density and homogeneity is discussed based on the hydrolysis behavior of AlN surfaces in aqueous suspensions.

  10. Friction Stir Welding for Aluminum Metal Matrix Composites (MMC's) (Center Director's Discretionary Fund, Project No. 98-09)

    NASA Technical Reports Server (NTRS)

    Lee, J. A.; Carter, R. W.; Ding, J.

    1999-01-01

    This technical memorandum describes an investigation of using friction stir welding (FSW) process for joining a variety of aluminum metal matrix composites (MMC's) reinforced with discontinuous silicon-carbide (SiC) particulate and functional gradient materials. Preliminary results show that FSW is feasible to weld aluminum MMC to MMC or to aluminum-lithium 2195 if the SiC reinforcement is <25 percent by volume fraction. However, a softening in the heat-affected zone was observed and is known to be one of the major limiting factors for joint strength. The pin tool's material is made from a low-cost steel tool H-13 material, and the pin tool's wear was excessive such that the pin tool length has to be manually adjusted for every 5 ft of weldment. Initially, boron-carbide coating was developed for pin tools, but it did not show a significant improvement in wear resistance. Basically, FSW is applicable mainly for butt joining of flat plates. Therefore, FSW of cylindrical articles such as a flange to a duct with practical diameters ranging from 2-5 in. must be fully demonstrated and compared with other proven MMC joining techniques for cylindrical articles.

  11. A monotopic aluminum telluride with an Al=Te double bond stabilized by N-heterocyclic carbenes

    PubMed Central

    Franz, Daniel; Szilvási, Tibor; Irran, Elisabeth; Inoue, Shigeyoshi

    2015-01-01

    Aluminum chalcogenides are mostly encountered in the form of bulk aluminum oxides that are structurally diverse but typically consist of networks with high lattice energy in which the chalcogen atoms bridge the metal centres. This makes their molecular congeners difficult to synthesize because of a pronounced tendency for oligomerization. Here we describe the isolation of the monotopic aluminum chalcogenide (LDipN)AlTe(LEt)2 (LDip=1,3-(2,6-diisopropylphenyl)-imidazolin-2-imine, LEt=1,3-diethyl-4,5-dimethyl-imidazolin-2-ylidene). Unique features of (LDipN)AlTe(LEt)2 are the terminal position of the tellurium atom, the shortest aluminum–tellurium distance hitherto reported for a molecular complex and the highest bond order reported for an interaction between these elements, to the best of our knowledge. At elevated temperature (LDipN)AlTe(LEt)2 equilibrates with dimeric {(LDipN)AlTe(LEt)}2 in which the chalcogen atoms assume their common role as bridges between the metal centres. These findings demonstrate that (LDipN)AlTe(LEt)2 comprises the elusive Al=Te double bond in the form of an N-heterocyclic carbene-stabilized species. PMID:26612781

  12. Electrical, dielectric and electrochemical measurements of bulk aluminum phthalocyanine chloride (AlPcCl)

    NASA Astrophysics Data System (ADS)

    Soliman, I. M.; El-Nahass, M. M.; Mansour, Y.

    2016-01-01

    AC conductivity and the related dielectric properties of bulk aluminum phthalocyanine chloride (AlPcCl) have been studied over a temperature range (303-403 K) and frequency range (42-106 Hz). The universal power law σac (ω)=Aωs has been used to investigate dependence of AC conductivity on frequency. The variation of the frequency exponent (s) with temperature was analyzed in terms of different conduction mechanisms; the predominant conduction mechanism was found to be the correlated barrier hopping (CBH) model. The barrier height was calculated by using (CBH) model, it was found to be 1.41 eV. Dependence of σac (ω) on temperature refers to a linear increase with increasing temperature at different frequencies. The density of states N (EF) was calculated to be equal 4.11×1019 cm-3 using Elliott model. It has been found that AC activation energy decreases with increasing frequency. Dielectric values were analyzed using complex permittivity and complex electric modulus for bulk AlPcCl at different temperatures. The obtained value of HOMO-LUMO energy gap was found to be 1.48 eV.

  13. One-dimensional nanowires of pseudoboehmite (aluminum oxyhydroxide γ-AlOOH)

    PubMed Central

    Iijima, Sumio; Yumura, Takashi; Liu, Zheng

    2016-01-01

    We report the discovery of a 1D crystalline structure of aluminum oxyhydroxide. It was found in a commercial product of fibrous pseudoboehmite (PB), γ-AlOOH, synthesized easily with low cost. The thinnest fiber found was a ribbon-like structure of only two layers of an Al–O octahedral double sheet having a submicrometer length along its c axis and 0.68-nm thickness along its b axis. This thickness is only slightly larger than half of the lattice parameter of the b-axis unit cell of the boehmite crystal (b/2 = 0.61 nm). Moreover, interlayer splittings having an average width of 1 nm inside the fibrous PB are found. These wider interlayer spaces may have intercalation of water, which is suggested by density functional theory (DFT) calculation. The fibers appear to grow as almost isolated individual filaments in aqueous Al-hydroxide sols and the growth direction of fibrous PB is always along its c axis. PMID:27708158

  14. Aluminum nitrate (Al(NO3)3) as defluoridating agent in drinking water soil pots (vessels of earthenware).

    PubMed

    Yadav, R N; Yadav, Rajdeep

    2011-10-01

    Presence of fluoride in drinking water above (and sometimes even below) permissible limit (1.5 ppm according to WHO) leads to fluorosis. Aluminum salts are commonly used as coagulants in water treatments. Aluminum fluoride is less toxic than other fluorides. The concentration of fluoride was determined by the fluoride ion selective electrode method. In this study, Al (NO3)3 was incorporated in different amounts in soil and prepared soil pots by the mixture. It is observed that these soil pots remarkably decrease the concentration of fluoride in drinking water. Langmuir and Freundlich isotherm studies were also carried out.

  15. The 1200 C cyclic oxidation behavior of two nickel-aluminum alloys (Ni3AL and NiAl) with additions of chromium, silicon, and titanium

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Santoro, G. J.

    1972-01-01

    The alloys Ni3Al and NiAl with and without 1 and 3 atomic percent chromium, silicon, and titanium replacing the aluminum were cyclically oxidized at 1200 C for times to 200 hours, and the results were compared with those obtained with the alloy B-1900 subjected to the same oxidation process. The evaluation was based on metal recession, specific weight change, metallography, electron microprobe analysis, and X-ray diffraction. The oxidation resistance of Ni3Al was improved by Si, unaffected by Ti, and degraded by Cr. The oxidation resistance of NiAl was slightly improved by Ti, unaffected by Si, and degraded by Cr. The oxidation resistance of Ni3Al with 1 atomic percent Si was nearly equal to that of NiAl. Alloy B-1900 exhibited oxidation resistance comparable to that of Ni3Al + Cr compositions.

  16. Gas-phase rotational spectroscopy of AlCCH (XΣ+): A model system for organo-aluminum compounds

    NASA Astrophysics Data System (ADS)

    Sun, M.; Halfen, D. T.; Min, J.; Clouthier, D. J.; Ziurys, L. M.

    2012-11-01

    The pure rotational spectrum of AlCCH in its ground electronic state (XΣ+) has been measured using Fourier transform microwave (FTMW) and mm/sub-mm direct absorption spectroscopy. AlCCH was created in a DC discharge from HCCH and aluminum vapor, either produced by a Broida-type oven, or generated from Al(CH3)3 in a supersonic jet source. Rotational transitions were measured for five isotopologues of AlCCH, with 13C and deuterium substitutions. From these data, rotational and Al and D quadrupole parameters were determined, as well as an accurate structure. AlCCH appears to exhibit an acetylenic arrangement with significant covalent character in the Al-C single bond.

  17. Surfactant assisted synthesis of aluminum doped SrFe10Al2O19 hexagonal ferrite

    NASA Astrophysics Data System (ADS)

    Neupane, D.; Wang, L.; Mishra, S. R.; Poudyal, N.; Liu, J. P.

    2015-05-01

    M-type aluminum doped SrFe10Al2O19 were synthesized via co-precipitation method using cetyltrimethyl ammonium bromide (CTAB) as a surfactant. The effects of CTAB content (x = 0, 1, 3, and 9 wt. %) on the formation, structure, morphology, magnetic, and dielectric properties of the SrFe10Al2O19 nanoparticles were investigated. X-ray diffraction results show elimination of α-Fe2O3 phase from samples prepared using CTAB. Morphological changes including grain and crystallite size was noticed with the increase in the CTAB content. With the increase in CTAB, powder particles grew in hexagonal plates. A linear increase in saturation magnetization, Ms, with CTAB content was observed from 56.5 emu/g at 0% CTAB to 66.4 emu/g at 9% CTAB. This is a net increase of 17.5% in Ms. The coercivity (Hc ˜ 5700 Oe) of sample reached maximum at 1% CTAB and reduced with further CTAB content reaching to a minimum value of 4488 Oe at 9% CTAB. A slight increase in Curie temperature (735 K) was also observed for samples synthesized using CTAB as compared to that of sample prepared in the absence of CTAB (729 K). Samples synthesized with CTAB show higher dielectric constants as compared to samples prepared without CTAB, while dielectric constant for all samples show decrease in value with the increase in frequency. These results imply that CTAB may act as a crystallization master, controlling the nucleation and growth of SrFe10Al2O19 crystal. The study delineates the scope of improving magnetic properties of ferrites without substitution of metal ions.

  18. The Influence of ScF3 Nanoparticles on the Physical and Mechanical Properties of New Metal Matrix Composites Based on A356 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Vorozhtsov, S.; Zhukov, I.; Promakhov, V.; Naydenkin, E.; Khrustalyov, A.; Vorozhtsov, A.

    2016-12-01

    The development of the aerospace and automotive industries demands the development of aluminum alloys and composites reinforced with new nanoparticles. In this work, metal matrix composites (MMC) with an A356 aluminum alloy matrix reinforced with 0.2 wt.% and 1 wt.% of ScF3 nanoparticles were produced by ultrasonic dispersion of nanoparticles in the melt followed by casting in a metallic mold. Structure as well as physical and mechanical properties of the cast samples were examined using electron and optical microscopy, hardness and tensile testing. It is shown that nanoparticles clusters are formed during the solidification at grain boundaries and silicon inclusions. Increasing nanoparticles content significantly reduced the grain size in the MMC and increased the mechanical properties—ultimate tensile strength, elongation and hardness. The contribution of different strengthening mechanisms is discussed. It is suggested that the coefficient of thermal expansion mismatch between the nanoparticles ScF3 and the aluminum matrix is a dominant strengthening mechanism.

  19. Global Transcriptome Analysis Reveals Distinct Aluminum-Tolerance Pathways in the Al-Accumulating Species Hydrangea macrophylla and Marker Identification

    PubMed Central

    Chen, Haixia; Lu, Changping; Jiang, Hui; Peng, Jinhui

    2015-01-01

    Hydrangea (Hydrangea macrophylla) is a well known Al-accumulating plant, showing a high level of aluminum (Al) tolerance and accumulation. Although the physiological mechanisms for detoxification of Al and the roles of Al in blue hydrangea sepals have been reported, the molecular mechanisms of Al tolerance and accumulation are poorly understood in hydrangea. In this study, we conducted a genome-wide transcriptome analysis of Al-response genes in the roots and leaves of hydrangea by RNA sequencing (RNA-seq). The assembly of hydrangea transcriptome provides a rich source for gene identification and mining molecular markers, including single nucleotide polymorphism (SNP) and simple sequence repeat (SSR). A total of 401,215 transcripts with an average length of 810.77bp were assembled, generating 256,127 unigenes. After annotation, 4,287 genes in the roots and 730 genes in the leaves were up-regulated by Al exposure, while 236 genes in the roots and 719 genes in the leaves were down-regulated, respectively. Many transporters, including MATE and ABC families, were involved in the process of Al-citrate complex transporting from the roots in hydrangea. A plasma membrane Al uptake transporter, Nramp aluminum transporter was up-regulated in roots and leaves under Al stress, indicating it may play an important role in Al tolerance by reducing the level of toxic Al. Although the exact roles of these candidate genes remain to be examined, these results provide a platform for further functional analysis of the process of detoxification of Al in hydrangea. PMID:26660093

  20. In Situ Liquid-Crystal-Polymer Fiber Reinforced Aluminum Matrix Composite.

    DTIC Science & Technology

    1991-05-01

    Prepared for B U NAVAL AIR SYSTEMS COMMAND (AIR-51412) Washington, DC 20361-0001 9182600991-08867 NOTICES REPORT NUMBERING SYSTEM - The numbering of...the twentieth Center report for the year 1988 and prepared by the Air Vehicle and Crew Systems Technology Department. The numerical codes are as...examined in this research were prepared from commercially pure aluminum and Vectra, a wholly aromatic, thermotropic, liquid-crystal copolyester (LCPE). The

  1. Fractionation of residual Al in natural water treatment from reservoir with poly-aluminum-silicate-chloride (PASiC): effect of OH/Al, Si/Al molar ratios and initial pH.

    PubMed

    Yang, Zhonglian; Gao, Baoyu; Wang, Yan; Zhao, Yaqin; Yue, Qinyan

    2012-01-01

    An aluminum fractionation study was conducted for a surface reservoir water treatment to understand the performance of poly-aluminum-silicate-chloride (PASiC) in terms of the residual Al fractions as a function of initial pH. The coagulation performance expressed as turbidity and organic matter removal was established as supporting data. Some extra data were evaluated in terms of the residual Al ratio of the composite PASiC coagulant. The main residual Al sources were the Al fractions derived from the use of PASiC. The turbidity and organic matter removal ability was optimal at initial pH 6.00-7.00, while the concentrations of various residual Al species and the residual Al ratio of PASiC were minimal at an initial pH range of 7.00-8.00. Under the conditions of OH/Al molar ratio = 2.00 and Si/Al molar ratio = 0.05, PASiC had superior coagulation performance and comparatively low residual Al concentrations. The Al fraction in the composite PASiC coagulant seldom remained under such conditions. Experimental data also indicated that the suspended (filterable) Al fraction was the dominant species, and organic-bound or organo-Al complex Al was considered to be the major species of dissolved Al in water treated by PASiC coagulation. Additionally, the dissolved inorganic monomeric Al species dominated the dissolved monomeric Al fraction.

  2. Computational investigation on thermal expansivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Mohan Krishna, S. A.; Shridhar, T. N.; Krishnamurthy, L.

    2015-08-01

    Metal matrix composites (MMCs) have been regarded as one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has been increasingly important in a wide range of applications. The coefficient of thermal expansion is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of coefficient of thermal expansion (CTE) as a function of temperature is necessary in order to know the behavior of the material. In this research paper, the evaluation of thermal expansivity has been accomplished for Al 6061, silicon carbide (SiC) and Graphite (Gr) hybrid MMCs from room temperature to 300°C. Aluminum (Al)-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal expansivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated. The results have indicated that the thermal expansivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated for the evaluation of thermal expansivity of composites. Using the experimental values namely modulus of elasticity, Poisson's ratio and thermal expansivity, computational investigation has been carried out to evaluate the thermal parameters namely thermal displacement, thermal strain and thermal stress.

  3. Computational investigation on thermal conductivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Krishna, S. A. Mohan; Shridhar, T. N.; Krishnamurthy, L.

    2015-10-01

    Metal matrix composites (MMCs) are regarded to be one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has become increasingly important in a wide range of applications. Thermal conductivity is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of thermal conductivity as a function of temperature is necessary in order to know the behavior of the material. In the present research, evaluation of thermal conductivity has been accomplished for aluminum alloy (Al) 6061, silicon carbide (SiC) and graphite (Gr) hybrid MMCs from room temperature to 300∘C. Al-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal conductivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated using laser flash technique. The results have indicated that the thermal conductivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated concerning with the evaluation of thermal conductivity of composites. Using the experimental values namely density, thermal conductivity, specific heat capacity and enthalpy at varying temperature ranges, computational investigation has been carried out to evaluate the thermal gradient and thermal flux.

  4. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  5. Acoustic emission during fatigue crack propagation in SiC particle reinforced Al matrix composites

    SciTech Connect

    Niklas, A.; Froyen, L.; Wevers, M.; Delaey, L.

    1995-12-01

    The acoustic emission (AE) behavior during fatigue propagation in aluminum 6061 and aluminum 6061 matrix composites containing 5, 10, and 20 wt pct SiC particle reinforcement was investigated under tension-tension fatigue loading. The purpose of this investigation was to monitor fatigue crack propagation by the AE technique and to identify the source(s) of AE. Most of the AEs detected were observed at the top of the load cycles. The cumulative number of AE events was found to correspond closely to the fatigue crack growth and to increase with increasing SiC content. Fractographic studies revealed an increasing number of fractured particles and to a lesser extent decohered particles on the fatigue fracture surface as the crack propagation rate (e.g., {Delta}K) or the SiC content was increased.

  6. Al2O3 fiber strength degradation in metal and intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Locci, I. E.

    1994-01-01

    The mechanisms for fiber damage in single crystal Al2O3 fiber-reinforced composites were investigated. Both fiber fragmentation and fiber strength degradation were observed in composites with a variety of matrix compositions. Four mechanisms that may be contributing to the fiber strength loss have been proposed and include matrix reaction, reaction with binders, residual stress-induced damage, and pressure from hot pressing. The effect of matrix reaction was separated from the other three effects by sputter-coating the matrices on cleaned fibers and annealing with a temperature profile that simulates processing conditions. These experiments revealed that Y and Cr in FeCrAlY base alloys and Zr in NiAl alloys reacted with the fiber, and grooves and adherent particles were formed on the fiber surface which were responsible for the strength loss. The effects of the matrix reaction appeared to dominate over the other possible mechanisms, although evidence for reaction with binders was also found. Ridges on the fiber surface, which reflected the grain boundaries of the matrix, were also observed. In order for single-crystal Al2O3 to be used as a fiber in MMC's and IMC's, a matrix or protective coating which minimizes matrix reaction during processing will be necessary. Of the matrices investigated, the Thermo-span(sup TM) alloy was the least damaging to fiber properties.

  7. Tensile strength of Al matrix with nanoscale Cu, Ti and Mg inclusions

    NASA Astrophysics Data System (ADS)

    Pogorelko, V. V.; Mayer, A. E.

    2016-11-01

    Molecular-dynamic investigations of Al+Cu, Al+Ti and Al+Mg nanocomposite strength under high-rate uniaxial tension were carried out in this work. We consider two different mechanisms of reduction of the tensile strength of a material with inclusions in comparison with a pure material of matrix. The first mechanism is connected with a stress concentration in matrix near a stiff and strong inclusion (Ti, Cu); in this case, the fracture occurs inside the matrix and does not touch the inclusion. The second mechanism acts in the case of a soft and weak inclusion (Mg); the fracture begins inside the inclusion and thereafter propagates into the matrix. The tensile strength of the systems is determined at varied strain rates (in the range from 0.1/ns to 30/ns at the temperature 300 K) and varied temperatures (in the range from 300 K to 900 K at the strain rate 1/ns).

  8. Brazing process using'al-Si filler alloy reliably bonds aluminum parts

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Johnson, W. R.

    1966-01-01

    Brazing process employs an aluminum-silicon filler alloy for diffusion bonding of aluminum parts in a vacuum or inert gas atmosphere. This process is carried out at temperatures substantially below those required in conventional process and produces bonds of greater strength and reliability.

  9. 75 FR 44184 - Aluminum tris(O-ethylphosphonate), Butylate, Chlorethoxyfos, Clethodim, et al.; Proposed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-28

    ... for aluminum tris(O-ethylphosphonate) on pineapple fodder and forage because they are not considered... to revoke the tolerances for aluminum tris(O- ] ethylphosphonate) on pineapple fodder and forage... on the commodity. Because pineapple, fodder and pineapple, forage are no longer considered by...

  10. Bias in determining aluminum concentrations: Comparison of digestion methods and implications on Al management.

    PubMed

    He, Y Thomas; Ziemkiewicz, Paul F

    2016-09-01

    Aluminum is an important aquatic contaminant due to its ubiquity, toxicity and low regulatory discharge limits. Aluminum is mobilized in mining related, acidic drainage and is commonly a regulated pollutant. However, while aquatic toxicity studies and toxicity criteria are based on dissolved aluminum(Ald), discharge levels are, for statutory reasons, based on total recoverable aluminum (Alt). The rationale for using total recoverable aluminum recognizes the potential for the release of exchangeable, toxic cations or dissolution of metastable metal flocs in the event the discharge enters an acidic receiving stream. The digestion methods used in determining total recoverable metals are not meant to dissolve aluminosilicate clay particles but we found that they do, resulting in positively biased total recoverable aluminum values. This study explored the interaction between total suspended solids (TSS) and total recoverable aluminum using three digestion methods to evaluate which method introduced the least bias. Using field collected water and sediment samples from two coal mine drainage sites in Central West Virginia, three total recoverable digestion methods (USEPA Method 200.7, M1; USGS In-Bottle method, M2; and a Modified In-Bottle method, M3) were used to determine total recoverable aluminum across a range of total suspended solids concentrations. Baseline simulation experiments were conducted at pH 2.5, 3.5, 4.5 and 5.5 at different total suspended solids concentrations. Results indicated that dissolved aluminum did not respond to increasing total suspended solids concentrations while determined total recoverable aluminum increased with total suspended solids, indicating varying degrees of clay dissolution and, thus bias in the total recoverable aluminum concentration. While all three digestion methods overestimated total recoverable aluminum, at the same total suspended solids concentration, total recoverable aluminum extracted by USEPA Method 200.7 (M1) was

  11. Failure Modeling of Titanium-6Al-4V and 2024-T3 Aluminum with the Johnson-Cook Material Model

    SciTech Connect

    Kay, G

    2002-09-16

    A validated Johnson-Cook model could be employed to perform simulations that conform to FAA standards for evaluating aircraft and engine designs for airworthiness and containment considerations. A previous LLNL report [1] described the motivation for using the Johnson-Cook material model in simulations involving engine containment and the effect of uncontained engine debris on aircraft structures. In that report, experimental studies of the deformation and failure behavior of Ti-6Al-4V and 2024-T3 aluminum at high strain rates and large strains were conducted. The report also describes the generation of material constants for the Johnson-Cook strength model. This report describes the determination and validation of parameters for Ti-6Al-4V and 2024-T3 aluminum that can be used in the failure portion of the Johnson-Cook material.

  12. Combining (27)Al Solid-State NMR and First-Principles Simulations To Explore Crystal Structure in Disordered Aluminum Oxynitride.

    PubMed

    Tu, Bingtian; Liu, Xin; Wang, Hao; Wang, Weimin; Zhai, Pengcheng; Fu, Zhengyi

    2016-12-19

    The nuclear magnetic resonance (NMR) technique gives insight into the local information in a crystal structure, while Rietveld refinement of powder X-ray diffraction (PXRD) sketches out the framework of a crystal lattice. In this work, first-principles calculations were combined with the solid-state NMR technique and Rietveld refinement to explore the crystal structure of a disordered aluminum oxynitride (γ-alon). The theoretical NMR parameters (chemical shift, δiso, quadrupolar coupling constants, CQ, and asymmetry parameter, η) of Al22.5O28.5N3.5, predicted by the gauge-including projector augmented wave (GIPAW) algorithm, were used to facilitate the analytical investigation of the (27)Al magic-angle spinning (MAS) NMR spectra of the as-prepared sample, whose formula was confirmed to be Al2.811O3.565N0.435 by quantitative analysis. The experimental δiso, CQ, and η of (27)Al showed a small discrepancy compared with theoretical models. The ratio of aluminum located at the 8a to 16d sites was calculated to be 0.531 from the relative integration of peaks in the (27)Al NMR spectra. The occupancies of aluminum at the 8a and 16d positions were determined through NMR investigations to be 0.9755 and 0.9178, respectively, and were used in the Rietveld refinement to obtain the lattice parameter and anion parameter of Al2.811O3.565N0.435. The results from (27)Al NMR investigations and PXRD structural refinement complemented each other. This work provides a powerful and accessible strategy to precisely understand the crystal structure of novel oxynitride materials with multiple disorder.

  13. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    SciTech Connect

    Weiss, David C.; Gegal, Gerald A.

    2014-04-15

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  14. Calorimetric studies of 7000 series aluminum alloys. I - Matrix precipitate characterization of 7075. II - Comparison of 7075, 7050, and RX720 alloys

    NASA Technical Reports Server (NTRS)

    Deiasi, R.; Adler, P. N.

    1977-01-01

    Correlation between differential scanning calorimetry and high temperature transmission electron microscopy for the characterization of preexisting matrix precipitates in the highest-strength and overaged tempers of 7075 aluminum was demonstrated. The solid state reactions undergone by these tempers in the 20-500 C temperature range were elucidated and expressed in terms of thermodynamic and kinetic parameters. The dissolution parameters for each phase are distinguishable and serve as guidelines for a rapid characterization of the matrix microstructure of these alloys.

  15. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-04-12

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  16. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  17. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  18. Inhibition of corrosion of Al 6061, aluminum, and an aluminum-copper alloy in chloride-free aqueous media. Part 2: Behavior in basic solutions

    SciTech Connect

    Al-Kharafi, F.M.; Badawy, W.A.

    1998-05-01

    Electrochemical characteristics of Al 6061 (UNS A96061), Al and an Al-Cu alloy were investigated in aqueous solutions. Inhibition of the corrosion processes in basic solutions was studied using electrochemical impedance spectroscopy (EIS) and polarization techniques. Among a series of inhibitors, molybdate (MoO{sub 4}{sup 2{minus}}) and dichromates (Cr{sub 2}O{sub 7}{sup 2{minus}}) were found effective in passivating the metal or alloy surface. The high inhibition action of Cr{sub 2}O{sub 7}{sup 2{minus}} was traced and discussed. X-ray photoelectron spectroscopy (XPS) of the different electrode materials revealed the presence of Cu peaks on the Al-Cu alloy surface. Immersion of the different electrodes in basic solutions containing the same concentration of Cr{sub 2}O{sub 7}{sup 2{minus}}, MoO{sub 4}{sup 2{minus}}, and sulfate (SO{sub 4}{sup 2{minus}}) anions did not show characteristic peaks of Cr, Mo, or S, which meant the surface layer consisted mainly of aluminum oxide (Al{sub 2}O{sub 3}). Depth profiling experiments up to 6.0-nm thickness showed the Cu peaks of the Al-Cu alloy appeared after etching and that Mo was incorporated in the surface film. The presence of Cu on the Al-Cu surface initiated flawed regions, identified by scanning electron microscopy, which were responsible for increased corrosion rates of this alloy. Effectiveness of the dichromate as a corrosion inhibitor for these materials resulted from its powerful oxidizing properties, which led to formation of a stable passive film.

  19. New ionic liquids based on complexation of dipropylsulfide and AlCl3 for electrochodeposition of aluminum

    SciTech Connect

    Fang, Youxing; Jiang, Xueguang; Dai, Sheng; Sun, Xiao-Guang

    2015-01-01

    A new kind of ionic liquid based on complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 x 10-4 S cm-1. This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  20. Synthesis and electroluminescence characterization of a new aluminum complex, [8-hydroxyquinoline] bis [2, 2'bipyridine] aluminum Al(Bpy)2q

    NASA Astrophysics Data System (ADS)

    Rahul, Kumar; Ritu, Srivastava; Punita, Singh

    2016-01-01

    We have synthesized and characterized a new electroluminescent material, [8-hydroxyquinoline] bis [2,2'bipyridine] aluminum. A solution of this material Al(Bpy)2q in toluene showed absorption maxima at 380 nm, which was attributed to the moderate energy (π-π*) transitions of the aromatic rings. The photoluminescence spectrum of Al(Bpy)2q in the toluene solution showed a peak at 518 nm. This material shows thermal stability up to 300 °C. The structure of the device is ITO/F4-TCNQ (1 nm)/α-NPD (35 nm)/Al(Bpy)2q (35 nm)/ BCP (6 nm)/Alq3 (28 nm)/LiF (1 nm)/Al (150 nm). This device exhibited a luminescence peak at 515 nm (CIE coordinates, x = 0.32, y = 0.49). The maximum luminescence of the device was 214 cd/m2 at 21 V. The maximum current efficiency of OLED was 0.12 cd/A at 13 V and the maximum power efficiency was 0.03 lm/W at 10 V.

  1. Stress Corrosion Cracking in Al-Zn-Mg-Cu Aluminum Alloys in Saline Environments

    NASA Astrophysics Data System (ADS)

    Holroyd, N. J. Henry; Scamans, G. M.

    2013-03-01

    Stress corrosion cracking of Al-Zn-Mg-Cu (AA7xxx) aluminum alloys exposed to saline environments at temperatures ranging from 293 K to 353 K (20 °C to 80 °C) has been reviewed with particular attention to the influences of alloy composition and temper, and bulk and local environmental conditions. Stress corrosion crack (SCC) growth rates at room temperature for peak- and over-aged tempers in saline environments are minimized for Al-Zn-Mg-Cu alloys containing less than ~8 wt pct Zn when Zn/Mg ratios are ranging from 2 to 3, excess magnesium levels are less than 1 wt pct, and copper content is either less than ~0.2 wt pct or ranging from 1.3 to 2 wt pct. A minimum chloride ion concentration of ~0.01 M is required for crack growth rates to exceed those in distilled water, which insures that the local solution pH in crack-tip regions can be maintained at less than 4. Crack growth rates in saline solution without other additions gradually increase with bulk chloride ion concentrations up to around 0.6 M NaCl, whereas in solutions with sufficiently low dichromate (or chromate), inhibitor additions are insensitive to the bulk chloride concentration and are typically at least double those observed without the additions. DCB specimens, fatigue pre-cracked in air before immersion in a saline environment, show an initial period with no detectible crack growth, followed by crack growth at the distilled water rate, and then transition to a higher crack growth rate typical of region 2 crack growth in the saline environment. Time spent in each stage depends on the type of pre-crack ("pop-in" vs fatigue), applied stress intensity factor, alloy chemistry, bulk environment, and, if applied, the external polarization. Apparent activation energies ( E a) for SCC growth in Al-Zn-Mg-Cu alloys exposed to 0.6 M NaCl over the temperatures ranging from 293 K to 353 K (20 °C to 80 °C) for under-, peak-, and over-aged low-copper-containing alloys (<0.2 wt pct) are typically ranging from

  2. An Impact of Zirconium Doping of Zn-Al Braze on the Aluminum-Stainless Steel Joints Integrity During Aging

    NASA Astrophysics Data System (ADS)

    Yang, Jinlong; Xue, Songbai; Sekulic, Dusan P.

    2016-11-01

    This work offers an analysis of the microstructure and the growth rate of an intermetallic compound within the aged AA 6061 aluminum alloy-304 stainless steel joint brazed with Zn-15Al and Zn-15Al-0.2Zr filler metals. The effect of zirconium addition on mechanical integrity of the brazed joint was studied. The experimental results confirm that the thickness of the Fe-Al intermetallic layer formed at the brazed seam/stainless steel interface increases with the increase of the aging time. Furthermore, it is established that the growth rate of the intermetallic layer for the Zn-15Al-0.2Zr brazed joint was lower than that for Zn-15Al. The results also indicate that the shear strength of both Zn-15Al and Zn-15Al-0.2Zr brazed joints decreases monotonously during aging. The value of the strength after aging lasting for 800 h for Zn-15Al and Zn-15Al-0.2Zr has decreased by 20 and 17%, respectively. The fracture of joints occurred at the interface between the brazed seam and the Fe4Al13 intermetallic layer. The morphology of the surfaces exhibits a cleavage fracture.

  3. An Impact of Zirconium Doping of Zn-Al Braze on the Aluminum-Stainless Steel Joints Integrity During Aging

    NASA Astrophysics Data System (ADS)

    Yang, Jinlong; Xue, Songbai; Sekulic, Dusan P.

    2017-01-01

    This work offers an analysis of the microstructure and the growth rate of an intermetallic compound within the aged AA 6061 aluminum alloy-304 stainless steel joint brazed with Zn-15Al and Zn-15Al-0.2Zr filler metals. The effect of zirconium addition on mechanical integrity of the brazed joint was studied. The experimental results confirm that the thickness of the Fe-Al intermetallic layer formed at the brazed seam/stainless steel interface increases with the increase of the aging time. Furthermore, it is established that the growth rate of the intermetallic layer for the Zn-15Al-0.2Zr brazed joint was lower than that for Zn-15Al. The results also indicate that the shear strength of both Zn-15Al and Zn-15Al-0.2Zr brazed joints decreases monotonously during aging. The value of the strength after aging lasting for 800 h for Zn-15Al and Zn-15Al-0.2Zr has decreased by 20 and 17%, respectively. The fracture of joints occurred at the interface between the brazed seam and the Fe4Al13 intermetallic layer. The morphology of the surfaces exhibits a cleavage fracture.

  4. Aluminum for nonlinear plasmonics: resonance-driven polarized luminescence of Al, Ag, and Au nanoantennas.

    PubMed

    Castro-Lopez, Marta; Brinks, Daan; Sapienza, Riccardo; van Hulst, Niek F

    2011-11-09

    Resonant optical antennas are ideal for nanoscale nonlinear optical interactions due to their inherent strong local field enhancement. Indeed second- and third-order nonlinear response of gold nanoparticles has been reported. Here we compare the on- and off-resonance properties of aluminum, silver, and gold nanoantennas, by measuring two-photon photoluminescence. Remarkably, aluminum shows 2 orders of magnitude higher luminescence efficiency than silver or gold. Moreover, in striking contrast to gold, the aluminum emission largely preserves the linear incident polarization. Finally, we show the systematic resonance control of two-photon excitation and luminescence polarization by tuning the antenna width and length independently. Our findings point to aluminum as a promising metal for nonlinear plasmonics.

  5. High Coulombic efficiency aluminum-ion battery using an AlCl3-urea ionic liquid analog electrolyte.

    PubMed

    Angell, Michael; Pan, Chun-Jern; Rong, Youmin; Yuan, Chunze; Lin, Meng-Chang; Hwang, Bing-Joe; Dai, Hongjie

    2017-01-31

    In recent years, impressive advances in harvesting renewable energy have led to a pressing demand for the complimentary energy storage technology. Here, a high Coulombic efficiency (∼99.7%) Al battery is developed using earth-abundant aluminum as the anode, graphite as the cathode, and a cheap ionic liquid analog electrolyte made from a mixture of AlCl3 and urea in a 1.3:1 molar ratio. The battery displays discharge voltage plateaus around 1.9 and 1.5 V (average discharge = 1.73 V) and yielded a specific cathode capacity of ∼73 mAh g(-1) at a current density of 100 mA g(-1) (∼1.4 C). High Coulombic efficiency over a range of charge-discharge rates and stability over ∼150-200 cycles was easily demonstrated. In situ Raman spectroscopy clearly showed chloroaluminate anion intercalation/deintercalation of graphite (positive electrode) during charge-discharge and suggested the formation of a stage 2 graphite intercalation compound when fully charged. Raman spectroscopy and NMR suggested the existence of AlCl4(-), Al2Cl7(-) anions and [AlCl2·(urea)n](+) cations in the AlCl3/urea electrolyte when an excess of AlCl3 was present. Aluminum deposition therefore proceeded through two pathways, one involving Al2Cl7(-) anions and the other involving [AlCl2·(urea)n](+) cations. This battery is a promising prospect for a future high-performance, low-cost energy storage device.

  6. Microstructure and wear characteristics of si particulate reinforced al matrix composites

    NASA Astrophysics Data System (ADS)

    Song, Suk-Jin; Kim, Do-Hyang; Kim, Jun-Su

    1997-08-01

    In order to obtain a homogeneous distribution of fine Si particles in aluminium matrix and thus to improve the adaptability of Al-Si alloy for aerospace and automobile applications, Si particulate reinforced aluminium matrix composites have been processed by using powder metallurgy method. The Si pariticulates with 20-40 μm size and Al alloy powders were mixed, degassed and extruded at 350°C or 400°C depending on the composition of the matrix alloy. The microstructural characteristics of the composites such as interfacial stability at high temperatures have been investigated by various experimental techniques. Wear properties of the composites were investigated by using a pin-on-disk type wear tester. The results were compared with these obtained from the conventionally cast hypereutectic Al-Si alloys and discussed in terms of the observed microstructural characteristics and physical properties such as hardness and tensile properties.

  7. Homocatenation of aluminum: alkane-like structures of Li2Al2H6 and Li3Al3H8.

    PubMed

    Gish, J Tyler; Popov, Ivan A; Boldyrev, Alexander I

    2015-03-27

    A new class of aluminum homocatenated compounds (LinAlnH2n+2) is proposed based on quantum chemical calculations. In these compounds, Al abstracts an electron from Li, becoming valence isoelectronic with C, Si, and Ge, thus mimicking respective structural features of Group 14 hydrides. Using the Coalescence Kick search program coupled with density functional theory calculations, we investigated the potential energy surfaces of Li2Al2 H6 and Li3Al3H6 . Then single-point-energy coupled-cluster calculations were performed for the lowest energy structures found. Indeed, the global minima established for Li2 Al2 H6 and Li3 Al3 H6 contain the Al2 H6(2-) and Al3H6(3-) kernels, which are isostructural with ethane (C2H6), disilane (Si2H6), digermane (Ge2 H6) and propane (C3H8), trisilane (Si3H8), trigermane (Ge3H8) molecules, respectively. Structural, energetic, and electronic characteristics of the Li2 Al2 H6 and Li3 Al3 H8 compounds are presented and the viability of their synthesis is discussed.

  8. Anodic Corrosion Behavior of NiFe2O4-Based Cermet in Na3AlF6-K3AlF6-AlF3 for Aluminum Electrolysis

    NASA Astrophysics Data System (ADS)

    Tian, Zhongliang; Lai, Yanqing; Yang, Shu; Li, Jie; Hwang, Jiann-Yang; Liu, Yexiang

    2015-03-01

    A (Cu,Ni)/(10NiO-NiFe2O4) cermet was tested as an inert anode for aluminum electrolysis in Na3AlF6-K3AlF6-AlF3 melt at 1173 K (900 °C), and its corrosion behavior was studied. The results show that the low-temperature Na3AlF6-K3AlF6-AlF3 bath is beneficial, improving the service conditions. With the combined effects of the electrolyte composition and the nascent oxygen during electrolysis, the metal phase (Cu,Ni) at the surface of anode will not be leached preferentially, but be transferred into the aluminates including FeAl2O4, NiAl2O4 and CuAl2O4. This is helpful for the anode to improve its corrosion resistance.

  9. The Microstructure-Processing-Property Relationships in an Al Matrix Composite System Reinforced by Al-Cu-Fe Alloy Particles

    SciTech Connect

    Tang, Fei

    2004-01-01

    Metal matrix composites (MMC), especially Al matrix composites, received a lot of attention during many years of research because of their promise for the development of automotive and aerospace materials with improved properties and performance, such as lighter weight and better structural properties, improved thermal conductivity and wear resistance. In order to make the MMC materials more viable in various applications, current research efforts on the MMCs should continue to focus on two important aspects, including improving the properties of MMCs and finding more economical techniques to produce MMCs. Solid state vacuum sintering was studied in tap densified Al powder and in hot quasi-isostatically forged samples composed of commercial inert gas atomized or high purity Al powder, generated by a gas atomization reaction synthesis (GARS) technique. The GARS process results in spherical Al powder with a far thinner surface oxide. The overall results indicated the enhanced ability of GARS-processed Al and Al alloy powders for solid state sintering, which may lead to simplification of current Al powder consolidation processing methods. Elemental Al-based composites reinforced with spherical Al-Cu-Fe alloy powders were produced by quasi-isostatic forging and vacuum hot pressing (VHP) consolidation methods. Microstructures and tensile properties of AYAl-Cu-Fe composites were characterized. It was proved that spherical Al-Cu-Fe alloy powders can serve as an effective reinforcement particulate for elemental Al-based composites, because of their high hardness and a preferred type of matrix/reinforcement interfacial bonding, with reduced strain concentration around the particles. Ultimate tensile strength and yield strength of the composites were increased over the corresponding Al matrix values, far beyond typical observations. This remarkable strengthening was achieved without precipitation hardening and without severe strain hardening during consolidation because of

  10. Effect of Aluminum Concentration on the Interfacial Reactions of Sn-3.0Ag- xAl Solders with Copper and ENIG Metallizations

    NASA Astrophysics Data System (ADS)

    Xia, Y. H.; Jee, Y. K.; Yu, J.; Lee, T. Y.

    2008-12-01

    Aluminum was added into Sn-3.0Ag (wt.%) solder to investigate the effect of aluminum concentration on the interfacial reaction of Sn-3.0Ag- xAl solders with copper or electroless nickel immersion gold (ENIG) metallizations. Four different Sn-3.0Ag- xAl solders ( x = 0 wt.%, 0.1 wt.%, 0.5 wt.%, and 1.0 wt.%) were used for comparison. It was found that the composition, morphology, and thickness of interfacial reaction products were strongly dependent on aluminum concentration. At low aluminum concentration (0.1 wt.%), the typical Cu6Sn5 layer was formed at the interface. When the aluminum concentration was 0.5 wt.%, a continuous CuAl2 layer spalled off from the interfacial Cu-Sn intermetallic compound (IMC) layer. Only a planar CuAl2 layer was observed at the interface when the aluminum concentration was increased to 1.0 wt.%. In Sn-Ag-Al/ENIG reactions, Ni3Sn4 was formed and spallation occurred near the interface in the Sn-3.0Ag and Sn-3.0Ag-0.1Al solder joints. When the aluminum concentration was higher than 0.1 wt.%, a thin planar AuAl compound formed at the interface. There was no P-rich phase formation that retarded the spalling phenomenon. The aluminum additive in Sn-Ag solder inhibited the growth of IMCs in the reaction with copper or ENIG metallizations, which was favorable for the reliability of solder joints.

  11. Mechanical Properties of In-Situ FeAl-TiB2 Intermetallic Matrix Composites

    NASA Astrophysics Data System (ADS)

    Kim, Jonghoon; Park, Bonggyu; Park, Yongho; Park, Ikmin; Lee, Heesoo

    Intermetallic matrix composites reinforced with ceramic particles have received a great deal of attention. Iron aluminide is known to be a good material for the matrix in such composites. Two processes were used to fabricate FeAl-TiB2 intermetallic matrix composites. One was liquid melt in-situ mixing, and the other was arc melting and suction casting processes. FeAl-TiB2 IMCs obtained by two different methods were investigated to elucidate the influence of TiB2 content. In both methods, the grain size in the FeAl alloy decreased with the presence of titanium diboride. The grain size of in-situ FeAl-TiB2 IMCs became smaller than that of arc FeAl-TiB2 IMCs. Significant increase in fracture stress and hardness was achieved in the composites. The in-situ process gives clean, contamination-free matrix/reinforcement interface which maintained good bonding causing high load bearing capability. This contributed to the increase in the mechanical properties of composites.

  12. Nanocrystalline Aluminum Nitride and Aluminum/Gallium Nitride Nanocompositesvia Transamination of M(NMe2)32, M = Al, Al/Ga (1/1).

    DTIC Science & Technology

    2007-11-02

    structurally characterized. Transamination/deamination reactions carried out with liquid NH3 in the pre-equilibrated bimetallic system [Al(NMe2)3]2/[Ga...Al/Ga (1/1), obtained from this equilibration was structurally characterized. Transamination/deamination reactions carried out with liquid NH3 in...radiation (k = 0.71073 A).10 All calculations were carried out using the SHELXTL suite of programs;l1 the structure was solved by direct methods. XRD

  13. The effect of TiB II powder on microstructure and mechanical behavior of Al-TiB II metal matrix composites

    NASA Astrophysics Data System (ADS)

    Ehsani, N.; Abdi, F.; Abdizadeh, H.; Baharvandi, H. R.

    2007-07-01

    Cast metal matrix composites produced by stir casting method have cost advantages over the composites made by other techniques. In this study, the influence of TiB II volume fraction on microstructure and mechanical properties of Al-TiB II composites has been investigated. Three different volume fractions (5, 10, and 15) of particulate TiB II were used in production of aluminum matrix composite at 750°C. Microstructure of the composites was studied by Scanning Electron Microscopy (SEM). Composition of the samples was analyzed by X-ray diffraction (XRD). The mechanical properties of the specimens (hardness and tensile strength) were also measured. Experimental results show that the microstructure is remarkably affected by TiB II addition level. The mechanical properties were considerably improved by addition of TiB II particles.

  14. The mechanical response of a 6061-T6 Al/Al{sub 2}O{sub 3} metal matrix composite at high rates of deformation

    SciTech Connect

    Yadav, S.; Chichili, D.R.; Ramesh, K.T.

    1995-12-01

    The mechanical properties of a 6061-T6 aluminum alloy reinforced with a 20 vol% fraction of alumina particles and of an unreinforced 6061-T6 alloy are studied over a range of strain rates (10{sup {minus}4} to 6 {times} 10{sup 5} s{sup {minus}1}) using quasistatic compression, compression and torsion Kolsky Bars, and high strain rate pressure-shear plate impact. At a given strain rate the composite displays increased strength but essentially the same strain hardening as the matrix. However, the composite displays a stronger rate-sensitivity than does the unreinforced alloy at high rates of deformation (> 10{sup 3} s{sup {minus}1}). The rate-sensitivity of the unreinforced alloy is shown to be largely the result of the imposed strain rate rather than of the rate history. For quasistatic deformations, a model proposed by Bao et al. (1991) describes the behavior of the composite fairly accurately given the behavior of the unreinforced alloy. This paper presents an extension of the model that is able to predict the dynamic behavior of the composite given the dynamic response of the monolithic alloy.

  15. Crystal Structures of Al-Nd Codoped Zirconolite Derived from Glass Matrix and Powder Sintering.

    PubMed

    Liao, Chang-Zhong; Shih, Kaimin; Lee, William E

    2015-08-03

    Zirconolite is a candidate host for immobilizing long-lived radionuclides. Zirconolite-based glass-ceramics in the CaO-SiO2-Al2O3-TiO2-ZrO2-Nd2O3-Na2O matrix are a potential waste form for immobilizing actinide radionuclides and can offer double barriers to immobilize radioactive elements. However, the X-ray diffraction patterns of the zirconolite derived from the glass matrix (glass ceramic, GC) are significantly different from those prepared by powder sintering (PS). In this Article, the crystal structures of Al-Nd codoped zirconolite grown via the glass matrix route and the powder sintering route are investigated in detail. Two samples of Al-Nd codoped zirconolite were prepared: one was grown from a CaO-SiO2-Al2O3-TiO2-ZrO2-Nd2O3-Na2O glass matrix, and the other was prepared with a Ca0.75Nd0.25ZrTi1.75Al0.25O7 composition by powder sintering. The samples were then characterized using powder X-ray diffraction (PXRD), scanning electron microscopy (SEM), transmission electron microscopy-energy dispersive X-ray spectroscopy (TEM-EDX), and selected area electron diffraction (SAED). The chemical composition of the 100-500 nm zirconolite crystals grown from a glass matrix was determined by TEM-EDX to be Ca0.83Nd0.25Zr0.85Ti1.95Al0.11O7. PXRD and SAED results showed that these two Al-Nd codoped zirconolite phases were crystallized in space group C12/c1. The HRTEM images and SAED results showed that there were heavy stacking faults in the zirconolite crystals grown from the glass matrix. In contrast, far fewer defects were found in the zirconolite crystals prepared by powder sintering. The split-atom model was adopted for the first time to construct the Al-Nd codoped zirconolite structure grown from glass during the Rietveld refinement. The isostructural method assisted by Rietveld refinement was used to resolve the Al-Nd codoped zirconolite structures prepared by different methods. The occupancies of the cation sites were identified, and the distribution behavior of Nd

  16. Effect of OH-/Al3+ and Si/Al molar ratios on the coagulation performance and residual Al speciation during surface water treatment with poly-aluminum-silicate-chloride (PASiC).

    PubMed

    Yang, Zhonglian; Gao, Baoyu; Xu, Weiying; Cao, Baichuan; Yue, Qinyan

    2011-05-15

    Coagulation performance, mechanism of poly-aluminum-silicate-chloride (PASiC) and residual Al speciation in the effluent with respect to a specific surface water treatment in China were comprehensively investigated in this study. The impact of OH(-)/Al(3+) and Si/Al molar ratios on the coagulation performance, mechanism and residual Al speciation of PASiC in surface water treatment was discussed as a function of coagulant dosage. It was intended to provide an insight into the relationship between coagulation performance and residual Al. Experimental results revealed that when OH(-)/Al(3+) molar ratio = 2.00 and Si/Al molar ratio = 0.0500 in PASiC coagulant, PASiC exhibited beneficial coagulation property and relatively lower content of residual Al. Surface bridging and entrapment was more effective compared with charge neutralization during the specific surface water treatment. The majority of residual Al in the effluent existed in the form of insoluble suspended or particulate Al. Dissolved organically bound Al was almost the major speciation in dissolved Al and dissolved inorganically bound monomeric Al was the only component in dissolved monomeric Al. Al in PASiC remained abundant at lower dosages and residual Al concentration could be effectively reduced at the dosages of 12.0-15.0mg/L as Al.

  17. Surface-modified anodic aluminum oxide membrane with hydroxyethyl celluloses as a matrix for bilirubin removal.

    PubMed

    Xue, Maoqiang; Ling, Yisheng; Wu, Guisen; Liu, Xin; Ge, Dongtao; Shi, Wei

    2013-01-01

    Microporous anodic aluminum oxide (AAO) membranes were modified by 3-glycidoxypropyltrimethoxysilane to produce terminal epoxy groups. These were used to covalently link hydroxyethyl celluloses (HEC) to amplify reactive groups of AAO membrane. The hydroxyl groups of HEC-AAO composite membrane were further modified with 1,4-butanediol diglycidyl ether to link arginine as an affinity ligand. The contents of HEC and arginine of arginine-immobilized HEC-AAO membrane were 52.1 and 19.7mg/g membrane, respectively. As biomedical adsorbents, the arginine-immobilized HEC-AAO membranes were tested for bilirubin removal. The non-specific bilirubin adsorption on the unmodified HEC-AAO composite membranes was 0.8mg/g membrane. Higher bilirubin adsorption values, up to 52.6mg/g membrane, were obtained with the arginine-immobilized HEC-AAO membranes. Elution of bilirubin showed desorption ratio was up to 85% using 0.3M NaSCN solution as the desorption agent. Comparisons equilibrium and dynamic capacities showed that dynamic capacities were lower than the equilibrium capacities. In addition, the adsorption mechanism of bilirubin and the effects of temperature, initial concentration of bilirubin, albumin concentration and ionic strength on adsorption were also investigated.

  18. Thermal analysis on Al7075/Al2O3 metal matrix composites fabricated by stir casting process

    NASA Astrophysics Data System (ADS)

    Jacob, S.; Shajin, S.; Gnanavel, C.

    2017-03-01

    Metal matrix Composites (MMC’s) have evoked a keen interest in recent times for various applications in aerospace, renewable energy and automotive industries due to their superior strength, low cost, easy availability and high temperature resistance [1]. The crack and propagation occurs in conventional materials without any appreciable indication in a short span. Hence composite materials are preferred nowadays to overcome this problem [2]. The process of metal matrix composites (MMC’s) is to unite the enviable attributes of metals and ceramics. The Stir casting method is used for producing aluminium metal matrix composites (AMC’s). A key challenge of the process is to spread the ceramic particles to achieve a defect free microstructure [2]. By carefully selecting stir casting processing specification, such as stirring time, temperature of the melt and blade angle, the desired microstructure can be obtained. The focus of this work is to develop a high strength particulate strengthen aluminium metal matrix composites, and Al7075 was selected which can offer high strength without much disturbing ductility of metal matrix [4]. The composites will be examined using standard metallurgical and mechanical tests. The cast composites are analysed to Laser flash analysis (LFA) to determine Thermal conductivity [5]. Also changes in microstructure are determined by using SEM analysis.

  19. Al-Cd Alloy Formation by Aluminum Underpotential Deposition from AlCl3+NaCl Melts on Cadmium Substrate

    NASA Astrophysics Data System (ADS)

    Jovićević, Niko; Cvetković, Vesna S.; Kamberović, Željko J.; Jovićević, Jovan N.

    2013-02-01

    Aluminum was incorporated into a polycrystalline cadmium electrode surface by underpotential deposition from equimolar AlCl3+ NaCl melt at 473 K, 523 K, and 573 K (200 °C, 250 °C, and 300 °C). The process was studied by linear sweep voltammetry and potentiostatic deposition/galvanostatic striping. The deposits were characterized X-ray diffraction (XRD), Auger electron spectroscopy (AES), and electron probe microanalyzer (EPMA). The electrochemical measurements showed evidence of Cd-Al alloys being formed but they could not be identified. The growth kinetics of the Cd-Al layers of various proportion and depths that depended on temperature and deposition time were described.

  20. Preparation and Wear Resistance of Aluminum Composites Reinforced with In Situ Formed TiO/Al2O3

    NASA Astrophysics Data System (ADS)

    Qin, Q. D.; Huang, B. W.; Li, W.; Zeng, Z. Y.

    2016-05-01

    An in situ TiO/Al2O3-reinforced Al composite is successfully prepared using a powder metallurgy route by the reaction of Ti2CO and Al powder. The Ti2CO powder is produced by carrying out a carbothermic reduction of titanium dioxide at 1000 °C. XRD results show that the final product is composed of Al, TiO, Al2O3, and Al3Ti. Morphology examination of the composite reveals the presence of bigger blocks of TiO and fine particles of Al2O3 and the volume fraction of reinforcement is found to range between 18 and 55%. As the volume fraction of the reinforced materials approaches 50%, the particles start to agglomerate. Dry sliding wear tests conducted using a conventional pin-on-disk testing machine show that the wear resistance of the composite is higher than that of the pure aluminum ingot. The wear rate of the composite increases almost linearly with the increase in the wear distance. The sliding wear test shows that as the volume fraction of the reinforced phase increases, the coefficient of friction decreases. The wear mechanism is also discussed.

  1. Corrosion protection of Al alloys and Al-based metal-matrix composites by chemical passivation

    SciTech Connect

    Mansfeld, F.; Lin, S.; Sim, S.; Shih, H.

    1989-08-01

    Chemical passivation by immersion of aluminium alloys and aluminium 6061/ silicon carbide and aluminium 6061/graphite metal-matrix composites in cerium chloride solution produces very corrosion-resistant surfaces. Aluminium 6061 and aluminium 7075-T6 that had been immersed in 1000 ppm cerium chloride for one week did not suffer from pitting corrosion during immersion in acerated 0.5 N NaCl for three weeks. For aluminium 7075-T7l3 some improvement of the corrosion resistance was also achieved, but to a much lesser extent. Chemical passivation in cerium chloride was also successful for aluminium/silicon carbide and Allgraphite.

  2. Understanding materials behavior from atomistic simulations: Case study of al-containing high entropy alloys and thermally grown aluminum oxide

    NASA Astrophysics Data System (ADS)

    Yinkai Lei

    Atomistic simulation refers to a set of simulation methods that model the materials on the atomistic scale. These simulation methods are faster and cheaper alternative approaches to investigate thermodynamics and kinetics of materials compared to experiments. In this dissertation, atomistic simulation methods have been used to study the thermodynamic and kinetic properties of two material systems, i.e. the entropy of Al-containing high entropy alloys (HEAs) and the vacancy migration energy of thermally grown aluminum oxide. (Abstract shortened by ProQuest.).

  3. Effect of an aggressive medium on discontinuous deformation of aluminum-magnesium alloy AlMg6

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Denisov, A. A.; Zolotov, A. E.; Kochegarov, S. S.

    2017-01-01

    It is experimentally shown that the molecular (chemical) process of surface etching of deformed aluminum-magnesium alloy AlMg6 causes the development of a macroscopic plastic strain step with an amplitude of a few percent. Using numerical simulation of the polycrystalline solid etching process, it is shown that the corrosion front morphology varies during etching from Euclid (flat) to fractal (rough). The results obtained show the key role of the surface state on the development of macroscopic mechanical instability of a material exhibiting the Portevin-Le Chatelier effect.

  4. Al:ZnO thin film: An efficient matrix for cholesterol detection

    NASA Astrophysics Data System (ADS)

    Batra, Neha; Tomar, Monika; Gupta, Vinay

    2012-12-01

    Al doped ZnO thin film (Al:ZnO) has been realized as a potential matrix for the development of efficient cholesterol biosensor. The correlation between the structural and electrical properties of ZnO thin film with varying Al doping concentration (1% to 5%) and their cyclic voltammetric (CV) response has been studied. 2% Al doped ZnO films were found to give the best CV response and were further utilized for immobilization of cholesterol oxidase (ChOx) to detect cholesterol. Amperometric and photometric studies reveal that the prepared bioelectrode based on 2% Al doped ZnO matrix (ChOx/Al:ZnO/Pt/glass) is highly sensitive (sensitivity = 173 μAmM-1 cm-2) to the detection of cholesterol in the wide range from 0.6-12.9 mM (25-500 mg/dl). A relatively low value of enzyme's kinetic parameter (Michaelis menten constant, 2.53 mM) indicates enhanced affinity of the immobilized ChOx toward cholesterol. The prepared bioelectrode is found to be exhibiting high shelf life (10 weeks) having negligible interference with the presence of other biomolecules in human serum indicating promising application of Al doped ZnO thin films for cholesterol biosensing.

  5. A theoretical approach to the photochemical activation of matrix isolated aluminum atoms and their reaction with methane

    SciTech Connect

    Pacheco-Blas, M. A.; Novaro, O. A.; Pacheco-Sanchez, J. H.

    2010-11-07

    The photochemical activation of Al atoms in cryogenic matrices to induce their reaction with methane has been experimentally studied before. Here, a theoretical study of the nonadiabatic transition probabilities for the ground ({sup 2}P:3s{sup 2}3p{sup 1}) and the lowest excited states ({sup 2}S:3s{sup 2}4s{sup 1} and {sup 2}D:3s{sup 2}3d{sup 1}) of an aluminum atom interacting with a methane molecule (CH{sub 4}) was carried out through ab initio Hartree-Fock self-consistent field calculations. This was followed by a multiconfigurational study of the correlation energy obtained by extensive variational and perturbational configuration interaction analyses using the CIPSI program. The {sup 2}D state is readily inserted into a C-H bond, this being a prelude to a sequence of avoided crossings with the initially repulsive (to CH{sub 4}) lower lying states {sup 2}P and {sup 2}S. We then use a direct extension of the Landau-Zener theory to obtain transition probabilities at each avoided crossing, allowing the formation of an HAlCH{sub 3} intermediate that eventually leads to the final pair of products H+AlCH{sub 3} and HAl+CH{sub 3}.

  6. Experimental Research on Ultrasonic Vibration Milling Metal Matrix Composites SiCp/Al

    SciTech Connect

    Gao, G. F.; Zhao, B.; Xiang, D. H.; Zhao, M. L.

    2011-01-17

    Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved.

  7. Al/sub 2/S/sub 3/ preparation and use in electrolysis process for aluminum production

    DOEpatents

    Hsu, C.C.; Loutfy, R.O.; Yao, N.P.

    A continuous process for producing aluminum sulfide and for electrolyzing the aluminum sulfide to form metallic aluminum in which the aluminum sulfide is produced from aluminum oxide and COS or CS/sub 2/ in the presence of a chloride melt which also serves as the electrolysis bath. Circulation between the reactor and electrolysis cell is carried out to maintain the desired concentration of aluminum sulfide in the bath.

  8. The effect of oxide film properties on the corrosion behavior of SiC/Al metal-matrix composites

    SciTech Connect

    Golledge, S.L.

    1991-01-01

    Oxide growth on pure aluminum, aluminum alloy 6061, and the aluminum-based metal matrix composite SiC/AA6061 was studied, and the properties of the oxides related to the pit-initiation behavior of the materials. The objectives of the work were to identify the effect of alloying elements and SiC reinforcement on the oxide film, and to better understand how the oxide properties control pit initiation behavior. To this end, electrochemical and optical studies of the materials were carried out in a buffered sodium/boric acid solution at pH values of 8.4 and 7.2. The alloy and metal-matrix composite showed a slightly lesser tendency to pit than pure aluminum, as measured by the pitting potential. The oxide on the composite was less resistant to pit initiation, and was found to exhibit slower repassivation rates than the other materials. The repassivation behavior and resistance to pit initiation were quite similar in the case of the alloy and the pure aluminum. Induction times for pit initiation were consistent with the predictions of Heusler's model for the breakdown of passivity.

  9. Tribological Wear Behaviour and Hardness Measurement of SiC, Al2O3 Reinforced Al. Matrix Hybrid Composite

    NASA Astrophysics Data System (ADS)

    Subramanian, Senthil Murugan; Vijayan, Jegan; Muthaiah, Velmurugan

    2017-01-01

    In the present study, Aluminium Matrix Hybrid Composite (AMHC) of 6061-T6 alloy reinforced with silicon carbide (SiC) particulate and further addition of aluminium oxide (Al2O3) particulate was fabricated by stir casting process. The wear resistance and frictional properties of that AMHC were studied by performing dry sliding wear test using a pin on disk wear tester. The experiments were conducted at a constant sliding velocity of 1.57 m/s and sliding distance of 1800 m under loading conditions of 10 and 20 N. Further tests were also carried out by keeping Al2O3 percentage (7%) constant and increasing the SiC percentage (10, 15, and 20%). The results show that the reinforcement of the metal matrix with SiC and Al2O3 reduces the wear rate range and also indicate that the wear of the test specimen increases with the increasing load and sliding distance. The coefficient of friction increases with load and increasing volume content of reinforcement. The worn surfaces were examined by scanning electron microscope to study the wear mechanism. By using wear mechanism analysis, the wear surfaces and wear properties of AMHC were determined.

  10. An Investigation of Micro-Mechanical Properties of Al Matrix in SiC/Al Composite by Indentation Experiments

    NASA Astrophysics Data System (ADS)

    Yuan, Zhanwei; Li, Fuguo; Xue, Fengmei; Zhang, Mingjie; Li, Jiang

    2015-02-01

    With the aid of indentation experiments, the micro-mechanical properties of the matrix of SiC particle-reinforced Aluminum composite were investigated with the load ranging from 80 to 480 mN and the loading speed ranging from 1.94 to 12.91 mN/s at room temperature. The results exhibited that under different loading conditions, the Young's modulus decreased along with the increasing load due to the damage accumulation. As to micro hardness, it reduced with the increasing load, the indentation depth (i.e., indentation size effect), and the decreasing loading speed. Independent of the loading speed, the micro-hardness was not only related to the material elastic property, but also to plastic property with and indenter geometry. The characteristic length was also associated with . The deduced effective strain rates reduced with the increasing load and the decreasing loading speed. According to the experiment results, the energy dissipation maps and the elastic strain map were constructed.

  11. Structural and morphological features of ultrathin epitaxial InSb films in AlAs matrix

    NASA Astrophysics Data System (ADS)

    Kolotovkina, D. A.; Gutakovskii, A. K.

    2016-11-01

    This work presents results of the investigation of structural and morphological features of epitaxial InSb layers in the AlAs matrix. Our research group used transmission electron microscopy (TEM). The specimens were grown by molecular beam epitaxy and prepared in the cross section (110) and plan view foils (100). We found a formation of the embedded epitaxial layer of solid solution InxAl1-xSbyAs1-y in the AlAs matrix during precipitation of In and Sb on the AlAs surface. The embedded layer had continuous area (wetting layer) and islands. The study revealed two types of islands in the epitaxial layer the first having coherent interfacing with the matrix lattice and the second a relaxed island. We estimated concentration of In, Sb in the solid solution by the indirect method. We used the method of geometric phase to analyze the distribution of misfit dislocation cores on the interface. Every misfit dislocation was formed by two close 600-dislocations with the Burgers vectors like a /2 <110>. The sum Burgers vector of the dislocation pair was in the plane of the interface.

  12. RE(AuAl2)nAl2(AuxSi1-x)2: a new homologous series of quaternary intermetallics grown from aluminum flux.

    PubMed

    Latturner, Susan E; Kanatzidis, Mercouri G

    2008-03-17

    The combination of early rare earth metals (La- to Gd and Yb), gold, and silicon in molten aluminum results in the formation of intermetallic compounds with four related structures, forming a new homologous series: RE[AuAl2]nAl2(AuxSi(1-x))2, with x approximately 0.5 for most of the compound and n = 0, 1, 2, and 3. Because of the highly reducing nature of the Al flux, rare earth oxides instead of metals can also be used in these reactions. These compounds grow as large plate-like crystals and have tetragonal structure types that can be viewed as intergrowths of the BaAl4 structure and antifluorite-type AuAl2 layers. REAuAl2Si materials form with the BaAl4 structure type in space group I4/mmm (cell parameters for the La analogue are a = 4.322(2) A, c = 10.750(4) A, and Z = 2). REAu2Al4Si forms in a new ordered superstructure of the KCu4S3 structure type, with space group P4/nmm and cell parameters of the La analogue of a = 6.0973(6) A, c = 8.206(1) A, and Z = 2. REAu3Al6Si forms in a new I4/mmm symmetry structure type with cell parameters of a = 4.2733(7) A, c = 22.582(5) A, and Z = 2 for RE = Eu. The end member of the series, REAu4Al8Si, forms in space group P4/mmm with cell parameters for the Yb analogue of a = 4.2294(4) A, c = 14.422(2) A, and Z = 1. New intergrowth structures containing two different kinds of AuAl2 layers were also observed. The magnetic behavior of all these compounds is derived from the RE ions. Comparison of the susceptibility data for the europium compounds indicates a switch from 3-D magnetic interactions to 2-D interactions as the size of the AuAl2 layer increases. The Yb ions in YbAu(2.91)Al(6)Si(1.09) and YbAu(3.86)Al(8)Si(1.14) are divalent at high temperatures.

  13. AC impedance spectroscopy studies on solid-state sintered zinc aluminum oxide (ZnAl2O4) ceramics

    NASA Astrophysics Data System (ADS)

    Kumar, B. Rajesh; Rao, T. Subba

    2012-07-01

    In the present investigation Zinc Aluminum Oxide (ZnAl2O4) is prepared by solid-state reaction technique. Dielectric constant (ɛ'), dielectric loss(tan δ), ac conductivity (σac) as a function of temperature are studied by varying frequencies from 100 Hz to 1MHz using an impedance analyzer. The dielectric constant and dielectric loss increases gradually with an increase of temperature, but it decreases with increase of frequency. The ac conductivity (σac) also increases with increases of frequency. The transition peaks for ZnAl2O4 are observed at 490°C, 510°C, 520°C for the frequencies 1 KHz, 10 KHz and 100 KHz. No transition peaks are found for the frequency 100 Hz and 1 MHz because of high conductive loss.

  14. Wetting of the (0001) α-Al2O3 Sapphire Surface by Molten Aluminum: Effect of Surface Roughness

    NASA Astrophysics Data System (ADS)

    Aguilar-Santillan, Joaquin

    2010-03-01

    The wetting of molten aluminum on the “ c”-plane (0001) of single-crystal α-Al2O3 (sapphire) was studied by the sessile drop technique from 800 °C (1073 K) to 1200 °C (1473 K). Systematically increasing the (0001) surface roughness by SiC abrasion increased the wetting contact angle, resulting in reduced wetting. The surface roughness factor R originally defined by Wenzel, was determined as a function of the abrasion, temperature, and time. The wetting decreases as the surface roughness increases. Rough surfaces also create time and temperature effects on wetting, changing those for a smoothly polished surface. The existence of a high-temperature surface structural transition for (0001) of α-Al2O3, which has been previously suggested, was confirmed. Increased roughness R accents the effect of the surface structural transition, increasing the wetting contact angle changes during the transition.

  15. Investigation of the structure/property relationship of spray-formed 7XXX series high-strength aluminum alloys and their metal matrix composites

    NASA Astrophysics Data System (ADS)

    Sharma-Judd, Malavika M.

    2000-12-01

    The purpose of this investigation was to identify the structure/property relationship of spray formed 7XXX series alloys. High solute, ultra-high strength 7XXX series aluminum alloys with solute contents close to equilibrium solid solubility limits of the Al-Zn-Mg-Cu system have been produced by rapid solidification using spray deposition. The process yields massive preforms directly from the liquid state. Various elements, including chromium, manganese, silver, zirconium and scandium, were incorporated to produce a variety of microstructures and mechanical properties. SiC particulate was added to these same alloy compositions to produce metal matrix composites (MMCs). The resulting extruded products in the T6 and T7 conditions were evaluated and compared. Under peak-aged conditions in the unreinforced materials, strengths in excess of 860 MPa were achieved, with one alloy exceeding 900 MPa. Apart from the elongation to failure, the mechanical properties of the composite materials were equal to or superior to those of their unreinforced counterparts. The superior strength properties of the spray formed alloys were attributed to two major substructures with different scale; nanometer sized eta ' metastable precipitates and slightly larger, but finely distributed dispersoids. The large volume fraction of plate-like eta' precipitates (average size 58A, ranging up to 73 A in diameter) were identified as having a hexagonal structure with lattice parameters a = 0.488 nm and c = 1.376. The remarkable strengthening is predominantly attributed to precipitation hardening. The enhanced mechanical properties of the MMC materials are attributed to the increased dislocation density, and thus, a higher concentration of structural particles compared to the unreinforced materials. Higher gas-to-metal ratios of 4.45, as opposed to lower gas-to-metal ratios of 1.95 produced a refined grain structure with an evenly distributed second phase. In both unreinforced and MMC materials

  16. Effect of Aluminum Treatment on Proteomes of Radicles of Seeds Derived from Al-Treated Tomato Plants

    PubMed Central

    Okekeogbu, Ikenna; Ye, Zhujia; Sangireddy, Sasikiran Reddy; Li, Hui; Bhatti, Sarabjit; Hui, Dafeng; Zhou, Suping; Howe, Kevin J.; Fish, Tara; Yang, Yong; Thannhauser, Theodore W.

    2014-01-01

    Aluminum (Al) toxicity is a major constraint to plant growth and crop yield in acid soils. Tomato cultivars are especially susceptible to excessive Al3+ accumulated in the root zone. In this study, tomato plants were grown in a hydroponic culture system supplemented with 50 µM AlK(SO4)2. Seeds harvested from Al-treated plants contained a significantly higher Al content than those grown in the control hydroponic solution. In this study, these Al-enriched tomato seeds (harvested from Al-treated tomato plants) were germinated in 50 µM AlK(SO4)2 solution in a homopiperazine-1,4-bis(2-ethanesulfonic acid) buffer (pH 4.0), and the control solution which contained the buffer only. Proteomes of radicles were analyzed quantitatively by mass spectrometry employing isobaric tags for relative and absolute quantitation (iTRAQ®). The proteins identified were assigned to molecular functional groups and cellular metabolic pathways using MapMan. Among the proteins whose abundance levels changed significantly were: a number of transcription factors; proteins regulating gene silencing and programmed cell death; proteins in primary and secondary signaling pathways, including phytohormone signaling and proteins for enhancing tolerance to abiotic and biotic stress. Among the metabolic pathways, enzymes in glycolysis and fermentation and sucrolytic pathways were repressed. Secondary metabolic pathways including the mevalonate pathway and lignin biosynthesis were induced. Biological reactions in mitochondria seem to be induced due to an increase in the abundance level of mitochondrial ribosomes and enzymes in the TCA cycle, electron transport chains and ATP synthesis. PMID:28250376

  17. Anormalous Optical Absorption in Porous Al_2O3 Host Matrix---Nano-Oxide Particle Nanocomposites

    NASA Astrophysics Data System (ADS)

    Zhang, Lide; Zhang, Biao; Mo, Chimei

    1996-03-01

    Porous Al_2O3 host matrix---nano-γ-Fe_2O3 particle composites (porous nanocomposite) were prepared by pyrolysis of Fe(NO_3)_39H_2O in porous nano- Al_2O3 matrix at 250^0C. Comparing with simple nanocomposites formed by mixing nano-γ-Fe_2O3 and compacting at room temperature, followed by annealing at 250^0C, the following anomalous optical behaviors were observed: for porous nanocomposite containing 5% Fe_2O_3, the aborption edge shifts obviously from 827nm to 543nm, and with increasing dopping amount of Fe_2O3 from 5% to 70%, blue shift phenomina decreases. Namely, the absorption edge moves from 543nm to 710nm. The mechanism of shift of the absorption edge is discussed.

  18. Production and mechanical properties of Al-SiC metal matrix composites

    NASA Astrophysics Data System (ADS)

    Karvanis, K.; Fasnakis, D.; Maropoulos, A.; Papanikolaou, S.

    2016-11-01

    The usage of Al-SiC Metal Matrix Composites is constantly increasing in the last years due to their unique properties such as light weight, high strength, high specific modulus, high fatigue strength, high hardness and low density. Al-SiC composites of various carbide compositions were produced using a centrifugal casting machine. The mechanical properties, tensile and compression strength, hardness and drop-weight impact strength were studied in order to determine the optimum carbide % in the metal matrix composites. Scanning electron microscopy was used to study the microstructure-property correlation. It was observed that the tensile and the compressive strength of the composites increased as the proportion of silicon carbide became higher in the composites. Also with increasing proportion of silicon carbide in the composite, the material became harder and appeared to have smaller values for total displacement and total energy during impact testing.

  19. Strengthening and grain refinement in an Al-6061 metal matrix composite through intense plastic straining

    SciTech Connect

    Valiev, R.Z.; Islamgaliev, R.K.; Kuzmina, N.F.; Li, Y.; Langdon, T.G.

    1998-12-04

    Intense plastic straining techniques such as torsion straining and equal channel angular (ECA) pressing are processing procedures which may be used to make beneficial changes in the properties of materials through a substantial refinement in the microstructure. Although intense plastic straining procedures have been used for grain refinement in numerous experiments reported over the last decade, there appears to have been no investigations in which these procedures were used with metal matrix composites. The present paper describes a series of experiments in which torsion straining and ECA pressing were applied to an Al-6061 metal matrix composite reinforced with 10 volume % of Al{sub 2}O{sub 3} particulates. As will be demonstrated, intense plastic straining has the potential for both reducing the grain size of the composite to the submicrometer level and increasing the strength at room temperature by a factor in the range of {approximately}2 to {approximately}3.

  20. Development of a job-exposure matrix for exposure to total and fine particulate matter in the aluminum industry

    PubMed Central

    Noth, Elizabeth M.; Dixon-Ernst, Christine; Liu, Sa; Cantley, Linda; Tessier-Sherman, Baylah; Eisen, Ellen A.; Cullen, Mark R.; Hammond, S. Katharine

    2014-01-01

    Increasing evidence indicates that exposure to particulate matter (PM) at environmental concentrations increases the risk of cardiovascular disease, particularly PM with an aerodynamic diameter of less than 2.5μm (PM2.5). Despite this, the health impacts of higher occupational exposures to PM2.5 have rarely been evaluated. In part, this research gap derives from the absence of information on PM2.5 exposures in the workplace. To address this gap, we have developed a job-exposure matrix (JEM) to estimate exposure to two size fractions of PM in the aluminum industry. Measurements of total PM (TPM) and PM2.5 were used to develop exposure metrics for an epidemiologic study. TPM exposures for distinct exposure groups (DEGs) in the JEM were calculated using 8,385 personal TPM samples collected at 11 facilities (1980-2011). For 8 of these facilities, simultaneous PM2.5 and TPM personal monitoring was conducted from 2010-2011 to determine the percent of TPM that is composed of PM2.5 (%PM2.5) in each DEG. The mean TPM from the JEM was then multiplied by %PM2.5 to calculate PM2.5 exposure concentrations in each DEG. Exposures in the smelters were substantially higher than in fabrication units; mean TPM concentrations in smelters and fabrication facilities were 3.86 mg/m3 and 0.76 mg/m3, and the corresponding mean PM2.5 concentrations were 2.03 mg/m3 and 0.40 mg/m3. Observed occupational exposures in this study generally exceeded environmental PM2.5 concentrations by an order of magnitude. PMID:24022670

  1. Investigation of Product Performance of Al-Metal Matrix Composites Brake Disc using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Fatchurrohman, N.; Marini, C. D.; Suraya, S.; Iqbal, AKM Asif

    2016-02-01

    The increasing demand of fuel efficiency and light weight components in automobile sectors have led to the development of advanced material parts with improved performance. A specific class of MMCs which has gained a lot of attention due to its potential is aluminium metal matrix composites (Al-MMCs). Product performance investigation of Al- MMCs is presented in this article, where an Al-MMCs brake disc is analyzed using finite element analysis. The objective is to identify the potentiality of replacing the conventional iron brake disc with Al-MMCs brake disc. The simulation results suggested that the MMCs brake disc provided better thermal and mechanical performance as compared to the conventional cast iron brake disc. Although, the Al-MMCs brake disc dissipated higher maximum temperature compared to cast iron brake disc's maximum temperature. The Al-MMCs brake disc showed a well distributed temperature than the cast iron brake disc. The high temperature developed at the ring of the disc and heat was dissipated in circumferential direction. Moreover, better thermal dissipation and conduction at brake disc rotor surface played a major influence on the stress. As a comparison, the maximum stress and strain of Al-MMCs brake disc was lower than that induced on the cast iron brake disc.

  2. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1973-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651 and titanium 6Al-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 7) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity), and demineralized distilled water. Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, titanium stressed specimens showed no reactions to its environment. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 and aluminum 2014-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl), while aluminum 2219-T87 seem to resist stress corrosion cracking in sodium chloride at three levels of stress (25%, 50%, and 75% Y.S.). In organic fluids of methyl, ethyl, and iso-propyl alcohol, 2014-T6 and 7075-T651 did not fail by SCC; but 2014-T651 was susceptible to SCC in methly alcohol, but resistant in ethyl alcohol, iso-propyl alcohol and demineralized distilled water.

  3. Deformation textures of aluminum in a multilayered Ti/Al/Nb composite severely deformed by accumulative roll bonding

    SciTech Connect

    Qu, Peng Zhou, Liming Acoff, Viola L.

    2015-09-15

    The accumulative roll bonding process was carried out to produce multilayered Ti/Al/Nb composites up to four cycles. Scanning electron microscopy, transmission electron microscopy electron backscattered diffraction and nanoindentation were employed to investigate the microstructural and texture evolution. A homogenous distribution of Ti/Nb necking layers in Al matrix was achieved after four ARB cycles. Grain refinement was observed to increase with increasing number of ARB cycles. The fraction of high-angle grain boundaries as also increased. Strong recrystallization texture appeared for high number of ARB cycles due to the adiabatic heat that occurs during ARB processing. The shear band at the Ti/Al interface reduced the intensity of the cold rolling fiber textures of Al. There was no evidence of shear component from the orientation distribution function results.

  4. Composition and solidification microstructure selection in the interdendritic matrix between primary Al{sub 3}Fe dendrites in hypereutectic Al-Fe alloys

    SciTech Connect

    Liang, D.; Korgul, P.; Jones, H.

    1996-07-01

    The composition and constitution of matrix microstructure between plate-like Al{sub 3}Fe dendrites in Bridgman-grown hypereutectic Al-Fe alloys has been determined as a function of alloy concentration C{sub 0} and growth velocity V in the ranges 2.5 < C{sub 0} < 28.1 wt%Fe and 0.01 < V < 5.0 mm/s. The transition at V = 0.1 mm/s from a fully eutectic matrix at C{sub 0} = 3.5 wt%Fe to one containing {alpha}Al dendrites at C{sub 0} {ge} 4.7 wt%Fe is attributed to growth temperatures of {alpha}Al dendrites that are higher than those of eutectic in a matrix of lower iron-content, which results from these conditions. The matrix eutectic changes from irregular {alpha}-Al-Al{sub 3}Fe to regular {alpha}Al-Al{sub x}Fe with increasing V, the transition velocity increasing from 0.1 to 0.2 mm/s for C{sub 0} values of 9.5 and 14 wt%Fe up to 0.35--1.0 mm/s for C{sub 0} values of 18.7--28.1 wt%Fe. This increased transition velocity, compared with that for {alpha}-Al-Al{sub 3}Fe to {alpha}Al-Al{sub 6}Fe at lower concentration, is indicative of a lower formation temperature for the {alpha}Al-Al{sub x}Fe than the {alpha}Al-Al{sub 6}Fe eutectic.

  5. Characterization of disk-laser dissimilar welding of titanium alloy Ti-6Al-4V to aluminum alloy 2024

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Corrado, Gaetano; Sergi, Vincenzo

    2013-02-01

    Both technical and economic reasons suggest to join dissimilar metals, benefiting from the specific properties of each material in order to perform flexible design. Adhesive bonding and mechanical joining have been traditionally used although adhesives fail to be effective in high-temperature environments and mechanical joining are not adequate for leak-tight joints. Friction stir welding is a valid alternative, even being difficult to perform for specific joint geometries and thin plates. The attention has therefore been shifted to laser welding. Interest has been shown in welding titanium to aluminum, especially in the aviation industry, in order to benefit from both corrosive resistance and strength properties of the former, and low weight and cost of the latter. Titanium alloy Ti-6Al-4V and aluminum alloy 2024 are considered in this work, being them among the most common ones in aerospace and automotive industries. Laser welding is thought to be particularly useful in reducing the heat affected zones and providing deep penetrative beads. Nevertheless, many challenges arise in welding dissimilar metals and the aim is further complicated considering the specific features of the alloys in exam, being them susceptible to oxidation on the upper surface and porosity formation in the fused zone. As many variables are involved, a systematic approach is used to perform the process and to characterize the beads referring to their shape and mechanical features, since a mixture of phases and structures is formed in the fused zone after recrystallization.

  6. Aluminum-centered tetrahedron-octahedron transition in advancing Al-Sb-Te phase change properties.

    PubMed

    Xia, Mengjiao; Ding, Keyuan; Rao, Feng; Li, Xianbin; Wu, Liangcai; Song, Zhitang

    2015-02-24

    Group IIIA elements, Al, Ga, or In, etc., doped Sb-Te materials have proven good phase change properties, especially the superior data retention ability over popular Ge2Sb2Te5, while their phase transition mechanisms are rarely investigated. In this paper, aiming at the phase transition of Al-Sb-Te materials, we reveal a dominant rule of local structure changes around the Al atoms based on ab initio simulations and nuclear magnetic resonance evidences. By comparing the local chemical environments around Al atoms in respective amorphous and crystalline Al-Sb-Te phases, we believe that Al-centered motifs undergo reversible tetrahedron-octahedron reconfigurations in phase transition process. Such Al-centered local structure rearrangements significantly enhance thermal stability of amorphous phase compared to that of undoped Sb-Te materials, and facilitate a low-energy amorphization due to the weak links among Al-centered and Sb-centered octahedrons. Our studies may provide a useful reference to further understand the underlying physics and optimize performances of all IIIA metal doped Sb-Te phase change materials, prompting the development of NOR/NAND Flash-like phase change memory technology.

  7. Microstructural Development in AL-LI-CU-MG Alloys and Metal Matrix Composites

    DTIC Science & Technology

    1995-12-01

    H. Graham, R. J. Rioja and J. M. Newman: Aluminum-Lithium, Paper presented at 6th International Aluminum-Lithium Conference, 5 M. Peter and P.-J...13A, (1982), p401. 19. R. J. Rioja , P. E. Bretz, R. R. Sawtell, W. H. Hunt, and E. A. Ludwiczak: Aluminum Alloys, Their Physical and Mechanical

  8. Constitutive Modeling of High-Temperature Flow Behavior of Al-0.62Mg-0.73Si Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Sun, Y.; Ye, W. H.; Hu, L. X.

    2016-04-01

    The high-temperature flow behavior of an aerospace structural material Al-0.62 Mg-0.73Si aluminum alloy was researched in this work. The isothermal compression tests were carried out in the temperature range of 683-783 K and strain rate range of 0.001-1 s-1. Based on the obtained true stress-true strain curves, the constitutive relationship of the alloy was revealed by establishing the Arrhenius-type constitutive model and a modified Johnson-Cook model. It was found that the flow characteristics were closely related to deformation temperature and strain rate. The activation energy of the studied material was calculated to be approximately 174 kJ mol-1. A comparative study has been conducted on the accuracy and reliability of the proposed models using statistics analysis method. It was proved by error analysis that the Arrhenius-type model had a better performance than the modified Johnson-Cook model.

  9. A comparative study of ZnAl2O4 nanoparticles synthesized from different aluminum salts for use as fluorescence materials

    PubMed Central

    Wang, Shi-Fa; Sun, Guang-Zhuang; Fang, Lei-Ming; Lei, Li; Xiang, Xia; Zu, Xiao-Tao

    2015-01-01

    Three ZnAl2O4 samples were prepared via a modified polyacrylamide gel method using a citric acid solution with different aluminum salt starting materials, including AlCl3∙6H2O, Al2(SO4)3∙18H2O, and Al(NO3)3∙9H2O under identical conditions. The influence of different aluminum salts on the morphologies, phase purity, and optical and fluorescence properties of the as-prepared ZnAl2O4 nanoparticles were studied. The experimental results demonstrate that the phase purity, particle size, morphology, and optical and fluorescence properties of ZnAl2O4 nanoparticles can be manipulated by the use of different aluminum salts as starting materials. The energy bandgap (Eg) values of ZnAl2O4 nanoparticles increase with a decrease in particle size. The fluorescence spectra show that a major blue emission band around 400 nm and two weaker side bands located at 410 and 445 nm are observed when the excitation wavelength is 325 nm. The ZnAl2O4 nanoparticles prepared from Al(NO3)3∙9H2O exhibit the largest emission intensity among the three ZnAl2O4 samples, followed in turn by the ZnAl2O4 nanoparticles prepared from Al2(SO4)3∙18H2O and AlCl3∙6H2O. These differences are attributed to combinational changes in Eg and the defect types of the ZnAl2O4 nanoparticles. PMID:26238034

  10. Exfoliation corrosion susceptibility and mechanisms of Al -- Li 2060 T8E30 aluminum lithium alloy in acidic media

    NASA Astrophysics Data System (ADS)

    Karayan, Ahmad Ivan

    The Al - Li 2060 aluminum lithium alloy was first launched in 2011. This alloy is a potential candidate for the use at wing/fuselage forgings, lower wing, and fuselage/pressure cabin. However, since its first launching, the corrosion properties of this alloy has not been extensively explored. There are three common laboratory tests for assessing the exfoliation corrosion (EFC) susceptibility of aluminum alloy 2XXX, namely EFC test in EXCO, modified EXCO and MASTMAASIS media. The objectives of this work is to study the susceptibility and mecahnism of corrosion of this alloy in EXCO, modified EXCO and MATSMAASIS media. These three media are acid. In the EXCO solution, this alloy suffers EFC after a 96-hour EFC test. The pH dramatically increases in the first 11 hours from 0.25 to 0.30. The pH then slightly increases and tends to remain constant at pH of 3.45 after 96 hours. The cyclic potentiodynamic polarization (CPP) test results show the presence of negative hysteresis and one breakdwon potential. This negative hysteresis suggests the absence of pitting corrosion due to the breakdown of passive film. The potentiostatic tests at potentials below and above the breakdown potential show an abrupt increase in potential in the first minutes and the presence of current transients. The scanning electron microscopy (SEM)-energy dispersive x-ray spectroscopy (EDS) examination confirms that the Al 20Cu2Mn3 particles preferentially dissolve, leaving the pitting after a potentiostatic test below the breakdown potential. From the potentiostatic test at a potential above the breakdown potential and an SEM examination after this potentiostatic test, intergranular corrosion (IGC) was observed. The electrochemical impedance spectroscopy (EIS) test and mathematical modeling indicates that the adsorption of intermediates in reduction of hydrogen ions is dominant in the first hours of immersion. The two time constants are observed when EFC occurs. The video capture microscopy

  11. Formation of layered Fe(II)-Al(III)-hydroxides during reaction of Fe(II) with aluminum oxide.

    PubMed

    Elzinga, Evert J

    2012-05-01

    The reactivity of aqueous Fe(II) with aluminum oxide in anoxic solutions was investigated with batch kinetic experiments combined with Fe K edge X-ray absorption spectroscopy measurements to characterize Fe(II) sorption products. Formation of Fe(II)-Al(III)-layered double hydroxides with an octahedral sheet structure similar to nikischerite (NaFe(II)(6) Al(3)(SO(4))(2)(OH)(18) (H(2)O)(12)) was observed within a few hours during sorption at pH 7.5 and aqueous Fe(II) concentrations of 1-3 mM. These Fe(II) phases are composed of brucite-like Fe(II)(OH)(2) sheets with partial substitution of Al(III) for Fe(II), charge balanced by anions coordinated along the basal planes. Their fast rate of formation suggests that these previously unrecognized Fe(II) phases, which are structurally and compositionally similar to green rust, may be an important sink of Fe(II) in suboxic and anoxic geochemical environments, and impact the fate of structurally compatible trace metals, such as Co(II), Ni(II), and Zn(II), as well as redox-reactive species including Cr(VI) and U(VI). Further studies are required to assess the thermodynamics, formation kinetics, and stability of these Fe(II) minerals under field conditions.

  12. Aluminum Mobility in Crustal Fluids: the Role of Al-Si Complexing

    NASA Astrophysics Data System (ADS)

    Manning, C. E.; Thomas, R.; Tropper, P.

    2012-04-01

    The low solubility of Al in pure H2O at crustal metamorphic conditions has led to the common assumption that this element is immobile during fluid flow; however, Al-rich minerals in metamorphic veins and segregations suggest otherwise. High fluid fluxes are typically not supported by other data, and alternatives such as H+ metasomatism or complexing with alkalis or halides require special conditions if they are to provide a general explanation for this apparent inconsistency. A more plausible explanation is Al complexing with SiO2 because of its high concentrations in metamorphic pore fluids present in a wide range of crustal lithologies. We investigated this hypothesis via rapid-quench, hydrothermal piston-cylinder experiments on corundum solubility in SiO2-bearing H2O at 700-950° C and 0.5-1.5 GPa. Three sets of runs were conducted at fixed P and T: 1 GPa & 700° C, 1 GPa & 800° C, and 1.5 GPa & 800° C. Corundum solubility increases with SiO2 concentration in each case, signaling Al-Si complexing. Quartz-saturated experiments at 1.5 GPa, 800-950° C, and at 800° C, 0.5-1.5 GPa, show that (1) both Al and Si solubility are enhanced in the presence of corundum+quartz relative to that expected for saturation in a single oxide mineral, and (2) Al and Si solubility enhancements increase with P and T, indicating progressively higher concentrations of Al-Si complexes. The nature of the Al-Si complex(es) can be determined from the solubility patterns. At 800° C, 1 GPa, the predominant Al and Si aqueous species are the neutral Al monomer (AlO1.5(m)) and Si monomer (SiO2(m)) and dimer (Si2O4(d)). Adopting a standard state of unit activity of one mole of the species and assuming ideal mixing, mass balance relations can be coupled with thermodynamic properties of equilibrium between SiO2(m) and Si2O4(d) to obtain the stoichiometry and thermodynamic properties of the homogeneous reaction AlO1.5(m) + nSiO2(m)= AlSinO2n+1.5. We obtain n = 2.01 and logK = 5.1±0.4 (1

  13. An experimental and modeling investigation of the external strain, internal stress and fiber phase transformation behavior of a NiTi actuated aluminum metal matrix composite

    SciTech Connect

    Armstrong, W.D.; Lorentzen, T.; Broendsted, P.; Larsen, P.H.

    1998-06-12

    The present work reports macroscopic thermal mechanical and in-situ neutron diffraction measurements from 22.9 vol. %, 50.7 at. % Ni-Ti fiber actuated 6082-T6 aluminum matrix composite and 6082-T6 homogeneous aluminum control materials subjected to a room temperature 4% tensile elongation, a subsequent room temperature to 120 C unconstrained heating process, and a final 120 C tensile process. During the unconstrained room temperature to 120 C heating process, the composite exhibited a pronounced, non linear thermal contraction, while the homogeneous control exhibited the expected linear thermal expansion. The composite thermal contraction was clearly the result of a powerful shape memory response in the actuating NiTi fibers. The paper further presents a one-dimensional thermal strain, internal stress and fiber phase transformation composite model. Model parameters were identified from tests on extracted single fibers, calculations using these parameters quantitatively agree with experimental thermal mechanical and neutron diffraction measurements.

  14. Aluminum-Zinc (Al-Zn) Dust Analyses for Recycling Purposes

    DTIC Science & Technology

    2011-08-01

    for x - ray fluorescence ( XRF ) analysis to determine the composition of the dust sample. Figure 1 500-lb bombs with Zn-AI coat Figure 2 50-gal drums...this PVD process. The x - ray fluorescence analyses and selected electron diffraction patter confirmed the presence of Al-Zn particles and their...DISCUSSION/CONCLUSIONS The XRF analysis revealed approximately 88.8% Zn, 10.9% Al, and minute traces of other metal elements as shown in the table. SOX

  15. Plasticity-improved Zr-Cu-Al bulk metallic glass matrix composites containing martensite phase

    SciTech Connect

    Sun, Y.F.; Wei, B.C.; Wang, Y.R.; Li, W.H.; Cheung, T.L.; Shek, C.H.

    2005-08-01

    Zr{sub 48.5}Cu{sub 46.5}Al{sub 5} bulk metallic glass matrix composites with diameters of 3 and 4 mm were produced through water-cooled copper mold casting. Micrometer-sized bcc based B2 structured CuZr phase containing martensite plate, together with some densely distributed nanocrystalline Zr{sub 2}Cu and plate-like Cu{sub 10}Zr{sub 7} compound, was found embedded in a glassy matrix. The microstructure formation strongly depends on the composition and cooling rate. Room temperature compression tests reveal significant strain hardening and plastic strains of 7.7% and 6.4% before failure are obtained for the 3-mm- and 4-mm-diam samples, respectively. The formation of the martensite phase is proposed to contribute to the strain hardening and plastic deformation of the materials.

  16. Aluminum nanocomposites for elevated temperature applications

    NASA Astrophysics Data System (ADS)

    Borgonovo, C.; Apelian, D.; Makhlouf, M. M.

    2011-02-01

    Aluminum casting alloys conventionally used in the automotive and aerospace industries (i.e., Al-Zn-Mg, and Al-Cu-Mg systems) are able to achieve excellent tensile strength at room temperature. At high temperatures, such alloys lose dimensional stability and their mechanical properties rapidly degrade. Aluminum-based nanocomposites show the potential for enhanced performance at high temperatures. The manufacturing process, however, is difficult; a viable and effective method for large-scale applications has not been developed. In the current study, an innovative and cost-effective approach has been adopted to manufacture Al/AlN composites. A nitrogen-bearing gas is injected into the melt and AlN particles synthesize in-situ via chemical reaction. In a preliminary stage, a model able to predict the amount of reinforcement formed has been developed. AlN dispersoids have been succesfully synthesized in the matrix and the model has been experimentally validated.

  17. A nanoporous AlN layer patterned by anodic aluminum oxide and its application as a buffer layer in a GaN-based light-emitting diode.

    PubMed

    Chen, Lung-Chien; Wang, Chih-Kai; Huang, Jenn-Bin; Hong, Lu-Sheng

    2009-02-25

    This work investigates a nanoporous aluminum nitride (AlN) layer prepared using an anodic aluminum oxide (AAO) process and its application as a buffer layer for a GaN-based light-emitting diode (LED) fabricated on sapphire substrate. Following this AAO process, the average pore spacing and pore diameter of the nanoporous AlN layer were in the ranges 180-200 nm and 100-150 nm, respectively. The light output power of the GaN-based LED with a nanoporous AlN layer was about 53% higher than that of a GaN-based LED without a nanoporous AlN layer at an injection current of 20 mA. At an injection current of 80 mA, the light output power was increased by about 34%.

  18. Matrix grain characterisation by electron backscattering diffraction of powder metallurgy aluminum matrix composites reinforced with MoSi{sub 2} intermetallic particles

    SciTech Connect

    Corrochano, J. Hidalgo, P.; Lieblich, M.; Ibanez, J.

    2010-11-15

    Research highlights: Six extruded PM AA6061/MoSi{sub 2}/15p were processed with and without ball milling {yields} EBSD was used to characterise matrix grain size and grain orientation. {yields} Ball milling decreases matrix grain size to submicrometric level. {yields} Ball milling produces a more equiaxed microstructure and larger misorientation. {yields} Increasing milling time produces matrix texture randomization.

  19. Polarity effects on the electronic states of N- and Al-polar aluminum nitride surfaces

    NASA Astrophysics Data System (ADS)

    Park, Ji-Soo; Tang, Yingjie; Davis, Robert; Nemanich, Robert

    2006-03-01

    N- and Al-polar (0001) wurtzite AlN films were grown on C- and Si-polar 6H-SiC substrates, respectively. The polarity was confirmed by KOH chemical etching and atomic force microscopy (AFM) imaging. The surfaces were cleaned in situ by annealing to ˜1100^oC in a flux of ammonia, and X-ray photoemission spectroscopy (XPS) and UV photoemission spectroscopy (UPS) were employed to measure the electronic states at the surfaces. The results indicated a similar electron affinity for both surfaces which appears to approach a value of zero. Furthermore, it was determined that the Fermi energy (Ec-Ef) was 2.4 eV below the conduction band for N-face AlN and 3.0 eV for Al-face AlN. The 0.6eV difference in the Fermi energy indicates a difference in band bending near the surface which is discussed in terms of the built-in field induced by the polarization bound surface charges.

  20. Synthesis of Carbon Nanotube-Reinforced Al2024 Matrix Nanocomposite Using Flake Powder Metallurgy Method

    NASA Astrophysics Data System (ADS)

    Rikhtegar, F.; Shabestari, S. G.; Saghafian, H.

    2016-12-01

    In current work, the flake powder metallurgy method was applied to achieve the uniform dispersion of carbon nanotubes (CNTs) within the Al2024 powder. For this purpose, the flake morphology of Al2024 powder with suitable diameter-to-thickness ratio ( D/ t = 85) was obtained after ball milling for 4 hours at 250 rpm and ball-to-powder ratio = 10. Then, the surface of matrix was modified by a hydrophilic polymer [polyvinyl alcohol (PVA)] to obtain the sufficient -OH group on its surface. Additionally, the refluxing of CNTs in nitric acid was performed at 393 K (120 °C) for 6 hours to functionalize the reinforcement by -COOH agent. After preparation of initial materials, the Al2024-1.5 wt pct CNTs suspension was stirred in a slurry at pH 3 until the color was changed in steady state from ink-like to transparent at pH 5. The hydrogen bonding was formed between the -OH groups of PVA coated Al2024 and -COOH groups of functionalized MWCNTs during the mixing step. Also, the temporary polarity could be considered between H+ and {{{C}}_{12}}{{{H}}_{25}}{{SO}}_4^ - ions on the surface of constituents, which led to improvement in the CNT distribution due to the changing of suspension pH. Consequently, the homogenous dispersion of CNTs in Al2024 flaky powders resulted in a chemical reaction of constituents without any destructive effects of mechanical forces. The morphological changes of Al2024 powders were studied by scanning electron microscopy (SEM), and surface treatments were evaluated by Fourier transform infrared and Raman spectroscopies. The dispersion of nanocomposite powder was investigated through field emission SEM. Also, X-ray diffraction analysis was used to investigate the initial Al2024 powder and formed phases after the ball milling process.

  1. Crack Growth Testing of an Aluminum Oxynitride (AlON) for International Space Station Kick Panes

    NASA Technical Reports Server (NTRS)

    Salem, Jonathan A.

    2017-01-01

    The mechanical properties of an aluminum oxynitride supplied as ground beams and disks were measured using ASTM International (formerly American Society for Testing and Materials) standard test methods. The slow crack growth tests were complicated by a "short" finish that increased strength scatter. Refining of the finish by more material removal in the second stage of grinding or the use of uniaxial grinding as specified in ASTM C1499 might have avoided the issue. The structural design parameters are an elastic modulus of E = 319 GPa, Poisson's ratio of v = 0.26, a fracture toughness of KIvb(A) = 2.18 MPa/m, slow crack growth (SCG) parameter n = 36, and SCG parameter A = 1.96 x 10-11 m/s.(MPa/m)n. For a ground finish, the Weibull parameters are a mean modulus of m = 14.0 and characteristic strength of ?sigma theta = 250.2 MPa. The 2015 vintage material exhibits similar mechanical properties to a 2010 vintage billet. Indentation flaws were not sensitive to the inherent crack growth mechanisms of this material and produced misleading results.

  2. Tribological Properties of Ni3Al Matrix Composite Sliding Against Si3N4, SiC and Al2O3 at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Yan, Chengqi; Kang, Yonghai; Kong, Lingqian; Zhu, Shengyu

    2017-01-01

    The Ni3Al matrix self-lubricating composite was fabricated by powder metallurgy technique. The tribological behavior of the composite sliding against commercial Si3N4, SiC and Al2O3 ceramic balls was investigated from 20 to 1000 °C. It was found that the composite demonstrated excellent lubricating properties with different friction pairs at a wide temperature range, which can be attributed to the synergetic effect of Ag, fluorides, and molybdates formed by oxidations. The Ni3Al matrix self-lubricating composite/Si3N4 couple possessed the stable friction coefficient and wear rate.

  3. Tribological Properties of Ni3Al Matrix Composite Sliding Against Si3N4, SiC and Al2O3 at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Yan, Chengqi; Kang, Yonghai; Kong, Lingqian; Zhu, Shengyu

    2016-12-01

    The Ni3Al matrix self-lubricating composite was fabricated by powder metallurgy technique. The tribological behavior of the composite sliding against commercial Si3N4, SiC and Al2O3 ceramic balls was investigated from 20 to 1000 °C. It was found that the composite demonstrated excellent lubricating properties with different friction pairs at a wide temperature range, which can be attributed to the synergetic effect of Ag, fluorides, and molybdates formed by oxidations. The Ni3Al matrix self-lubricating composite/Si3N4 couple possessed the stable friction coefficient and wear rate.

  4. Brazing of dispersion-strengthened aluminum

    SciTech Connect

    Bjoerneklett, B.; Grong, O.; Anisdahl, L.; Hellum, E.; Sande, V.

    1996-03-01

    In recent years, the use of rapid solidification powder metallurgy has made it possible to develop a new family of aluminum alloys exhibiting unique properties. One of these materials, dispersion-strengthened (DS) aluminum, is currently being produced for commercial purposes at Raufoss Technology AS, Norway. Dispersion-strengthened aluminum derives its high strength from nanoscale AlN particles embedded in an aluminum matrix. DS Al is expected to be well suited as construction material for high-temperature applications where weight reductions are of particular concern. The present investigation has focused on the wetting behavior of DS aluminum under conditions applicable to brazing. The results from the Sessile drop experiments show that a eutectic Al-Si brazing alloy will completely wet the base metal both under high-vacuum conditions and in controlled argon atmospheres, provided that the partial pressure of oxygen is sufficiently low. The main problem appears to be the stability of the matrix grain structure. In general, the process of grain erosion and coarsening can be controlled by restricting the supply of the brazing alloy so that only a small metal volume is exposed to erosion. In addition, there is a great potential for reducing the thermodynamic driving force of the erosion reaction by proper adjustments of the brazing alloy composition and/or the brazing temperature. Sill, grain boundary liquidation may be a problem which, in turn, may require additions of surface active elements to the filler metal to control the wetting behavior.

  5. Fine Grain Aluminum Superplasticity

    DTIC Science & Technology

    1980-02-01

    time at elevated temperature for 7475 aluminum alloy 5 2 Optical micrographs of 7075 aluminum alloy after exposure to 5160C (960oF) for times...applied to Al-Zn-Mg-Cu ( 7075 Al) alloy. Subsequent developments by Waldman et al. (refs. 8-11) resulted in the demonstration that 7000 series alloys...a number of aluminum alloys. With such a fine grain structure, high temperature deformation character- istics approaching superplastic behavior

  6. The Development of Multicultural Counselling Competencies (MCC) Training Module Based on MCC Matrix Model by Sue et al. (1992)

    ERIC Educational Resources Information Center

    Anuar, Azad Athahiri; Rozubi, Norsayyidatina Che; Abdullah, Haslee Sharil

    2015-01-01

    The aims of this study were to develop and validate a MCC training module for trainee counselor based on MCC matrix model by Sue et al. (1992). This module encompassed five sub modules and 11 activities developed along the concepts and components of the MCC matrix model developed by Sue, Arredondo dan McDavis (1992). The design method used in this…

  7. Visible luminescence of Al2O3 nanoparticles embedded in silica glass host matrix

    NASA Astrophysics Data System (ADS)

    El Mir, L.; Amlouk, A.; Barthou, C.

    2006-11-01

    This paper deals with the sol gel elaboration and defects photoluminescence (PL) examination of Al2O3 nanocrystallites (size ˜30 nm) confined in glass based on silica aerogel. Aluminium oxide aerogels were synthesized using esterification reaction for hydrolysis of the precursor and supercritical conditions of ethyl alcohol for drying. The obtained nanopowder was incorporated in SiO2 host matrix. After heating under natural atmosphere at 1150 °C for 2 h, the composite Al2O3/SiO2 (AS) exhibited a strong PL bands at 400 600 and 700 900 nm in 78 300 K temperature range. PL excitation (PLE) measurements show different origins of the emission. It was suggested that OH-related radiative centres and non-bridging oxygen hole centres (NBOHCs) were responsible for the bands at 400 600 and 700 900 nm, respectively.

  8. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, aluminum 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1972-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 7075-T651 and titanium 6A1-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 6) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity). Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, a similar observation was not noted for titanium stressed specimens. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl); while they (both alloys) seem to resist stress corrosion cracking in methyl alcohol, ethyl alcohol, iso-propyl alcohol, and demineralized distilled water. Titanium 6A1-4V showed some evidence of susceptibility to SCC in methanol, while no such susceptibility was exhibited in ethanol, iso-propyl alcohol and demineralized distilled water.

  9. Short-term aluminum administration in the rat. Effects on bone formation and relationship to renal osteomalacia.

    PubMed Central

    Goodman, W G; Gilligan, J; Horst, R

    1984-01-01

    Aluminum may be pathogenic in the osteomalacia observed in some patients receiving hemodialysis. To study the early effects of Al on bone growth, bone formation, mineralization, and resorption were measured during short-term Al exposure in the tibial cortex of pair-fed control (C, n = 10), aluminum-treated (AL, n = 9), subtotally nephrectomized control (NX-C, n = 7), and subtotally nephrectomized aluminum-treated (NX-AL, n = 8) rats using double tetracycline labeling of bone. Animals received 2 mg/d of elemental Al intraperitoneally for 5 d/wk over 4 wk. Total bone and matrix (osteoid) formation, periosteal bone and matrix formation, and periosteal bone and matrix apposition fell by 20% in AL from C, P less than 0.05 for all values, and by 40% in NX-AL from NX-C, P less than 0.01 for all values. Moreover, each measurement was significantly less in NX-AL than in AL, P less than 0.05 for all values. Osteoid width did not increase following aluminum administration in either AL or NX-AL. Resorption surface increased from control values in both AL and NX-AL; also, resorptive activity at the endosteum was greater in NX-AL than in NX-C, P less than 0.05. Thus, aluminum impairs new bone and matrix formation but does not cause classic osteomalacia in the cortical bone of rats whether renal function is normal or reduced. These findings may represent either a different response to aluminum administration in cortical bone as contrasted to trabecular bone or an early phase in the development of osteomalacia. Aluminum may increase bone resorption and contribute to osteopenia in clinical states associated with aluminum accumulation in bone. PMID:6690476

  10. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes

    PubMed Central

    Song, Yingjun; Wang, David K.; Birkett, Greg; Martens, Wayde; Duke, Mikel C.; Smart, Simon; Diniz da Costa, João C.

    2016-01-01

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m−2 h−1 for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93–99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%. PMID:27469389

  11. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes.

    PubMed

    Song, Yingjun; Wang, David K; Birkett, Greg; Martens, Wayde; Duke, Mikel C; Smart, Simon; Diniz da Costa, João C

    2016-07-29

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m(-2) h(-1) for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93-99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%.

  12. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes

    NASA Astrophysics Data System (ADS)

    Song, Yingjun; Wang, David K.; Birkett, Greg; Martens, Wayde; Duke, Mikel C.; Smart, Simon; Diniz da Costa, João C.

    2016-07-01

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m‑2 h‑1 for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93–99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%.

  13. Cryomilled Aluminum Stabilized by Diamondoid Nanoparticles

    NASA Astrophysics Data System (ADS)

    Maung, Khinlay

    Nanocrystalline aluminum powder with an average grain size of 22nm was prepared via cryomilling. Hot Isostatic Pressing was used to consolidate the powder followed by hot extrusion to homogenize the consolidated material. The high homologous temperature processes tend to increase the average grain diameter beyond the nanoscle classification, which is less than 100 nm. Diamantane was added during cryomilling to enhance the thermal stability in nanocrystalline aluminum. The thermal stability test data show that aluminum reinforced with 1 wt% diamantane exhibit two to three fold better thermal stability than non-reinforced aluminum when annealed at 773K (0.84 Tm) for ten hours. A similar trend is shown for the samples consolidated at 693K. This finding is explained through Burke's model for grain growth in materials containing secondary particles to inhibit grain boundary motion. The mechanical properties of cryomilled aluminum stabilized by 0.5 wt% and 1 wt% diamantane particles are compared with cryomilled commercial purity (CP) aluminum with no diamantane after high strain rate deformation (trap extrusion). The grain size of cryomilled CP aluminum is 0.6 to 1.2 times larger than the samples containing diamantane. In contrast to Hall-petch predictions, cryomilled aluminum with diamantane has relatively lower flow stress while demonstrating a 2.7-3.7 time higher ductility compared to cryomilled CP aluminum. Possible reasons for this behavior are suggested in mechnical property section. A combination of higher temperature and pressure resulted in formation of Aluminum tris (Al(C9H6NO)3) precipitates from diamantane in the cryomilled aluminum matrix. The precipitates were formed during trap extrusion process but only seen in samples containing 1 wt% diamantane and HIP'ed at 521°C. Therefore, the HIP'ng temperature plays an important role in formation of these precipitates.

  14. Electrical conductivity of aluminum hydride AlH3 at high pressure and temperature

    NASA Astrophysics Data System (ADS)

    Shakhray, Denis; Molodets, Alexander; Fortov, Vladimir; Khrapak, Aleksei

    2009-06-01

    A study of electrophysical and thermodynamic properties of alane AlH3 under multi shock compression has been carried out. The increase in specific electroconductivity of alane at shock compression up to pressure 100 GPa have been measured. High pressures and temperatures were obtained with explosive device, which accelerates the stainless impactor up to 3 km/sec. The impact shock is split into a shock wave reverberating in alane between two stiff metal anvils. The conductivity of shocked alane increases in the range up to 60-75 GPa and is about 30 1/Ohm*cm. In this region the semiconductor regime is true for shocked alane. The conductivity of alane achieves approximately 500 1/Ohm*cm at 80-90 GPa. In this region conductivity is interpreted in frames of the conception of the ``dielectric catastrophe'', taking into consideration significant difference between electronic states of isolated AlH3 molecule and condensed alane.

  15. Temperature distribution study during the friction stir welding process of Al2024-T3 aluminum alloy

    NASA Astrophysics Data System (ADS)

    Yau, Y. H.; Hussain, A.; Lalwani, R. K.; Chan, H. K.; Hakimi, N.

    2013-08-01

    Heat flux characteristics are critical to good quality welding obtained in the important engineering alloy Al2024-T3 by the friction stir welding (FSW) process. In the present study, thermocouples in three different configurations were affixed on the welding samples to measure the temperatures: in the first configuration, four thermocouples were placed at equivalent positions along one side of the welding direction; the second configuration involved two equivalent thermocouple locations on either side of the welding path; while the third configuration had all the thermocouples on one side of the layout but with unequal gaps from the welding line. A three-dimensional, non-linear ANSYS computational model, based on an approach applied to Al2024-T3 for the first time, was used to simulate the welding temperature profiles obtained experimentally. The experimental thermal profiles on the whole were found to be in agreement with those calculated by the ANSYS model. The broad agreement between the two kinds of profiles validates the basis for derivation of the simulation model and provides an approach for the FSW simulation in Al2024-T3 and is potentially more useful than models derived previously.

  16. Fabrication of Al matrix composite reinforced with submicrometer-sized Al2O3 particles formed by combustion reaction between HEMM Al and V2O5 composite particles during sintering

    NASA Astrophysics Data System (ADS)

    Woo, Kee Do; Kim, Jae Hwang; Kwon, Eui Pyo; Moon, Min Seok; Lee, Hyun Bom; Sato, Tatsuo; Liu, Zhiguang

    2010-04-01

    To fabricate an Al-V matrix composite reinforced with submicron-sized Al2O3 and AlxVy (Al3V, Al10V) phases, high energy mechanical milling (HEMM) and sintering were employed. By increasing the milling time, the size of mechanically milled powder was significantly reduced. In this study, the average powder size of 59 μm for Al, and 178 μm for V2O5 decreased with the formation of a new product, Al-Al2O3-AlxVy, with a size range from 1.3 μm to 2.6 μm formed by the in-situ combustion reaction during sintering of HEM milled Al and V2O5 composite powders. The in-situ reaction between Al and V2O5 during the HEMM and sintering transformed the Al2O3 and AlxVy (Al3V, Al10V) phases. Most of the reduced V reacted with excess the Al to form AlxVy (Al3V, Al10V) with very little V dissolved into Al matrix. By increasing the milling time and weight percentage of V2O5, the hardness of the Al-Al2O3-AlxVy composite sintered at 1173 K increased. The composite fabricated with the HEMM Al-20wt.%V2O5 composite powder and sintering at 1173 K for 2 h had the highest hardness.

  17. Atomic scale structure of amorphous aluminum oxyhydroxide, oxide and oxycarbide films probed by very high field (27)Al nuclear magnetic resonance.

    PubMed

    Baggetto, L; Sarou-Kanian, V; Florian, P; Gleizes, A N; Massiot, D; Vahlas, C

    2017-03-15

    The atomic scale structure of aluminum in amorphous alumina films processed by direct liquid injection chemical vapor deposition from aluminum tri-isopropoxide (ATI) and dimethyl isopropoxide (DMAI) is investigated by solid-state (27)Al nuclear magnetic resonance (SSNMR) using a very high magnetic field of 20.0 T. This study is performed as a function of the deposition temperature in the range 300-560 °C, 150-450 °C, and 500-700 °C, for the films processed from ATI, DMAI (+H2O), and DMAI (+O2), respectively. While the majority of the films are composed of stoichiometric aluminum oxide, other samples are partially or fully hydroxylated at low temperature, or contain carbidic carbon when processed from DMAI above 500 °C. The quantitative analysis of the SSNMR experiments reveals that the local structure of these films is built from AlO4, AlO5, AlO6 and Al(O,C)4 units with minor proportions of the 6-fold aluminum coordination and significant amounts of oxycarbides in the films processed from DMAI (+O2). The aluminum coordination distribution as well as the chemical shift distribution indicate that the films processed from DMAI present a higher degree of structural disorder compared to the films processed from ATI. Hydroxylation leads to an increase of the 6-fold coordination resulting from the trend of OH groups to integrate into AlO6 units. The evidence of an additional environment in films processed from DMAI (+O2) by (27)Al SSNMR and first-principle NMR calculations on Al4C3 and Al4O4C crystal structures supports that carbon is located in Al(O,C)4 units. The concentration of this coordination environment strongly increases with increasing process temperature from 600 to 700 °C favoring a highly disordered structure and preventing from crystallizing into γ-alumina. The obtained results are a valuable guide to the selection of process conditions for the CVD of amorphous alumina films with regard to targeted applications.

  18. Luminescence properties of phosphors based on Tb3Al5O12 (TbAG) terbium-aluminum garnet

    NASA Astrophysics Data System (ADS)

    Zorenko, Yu.; Gorbenko, V.; Voznyak, T.; Zorenko, T.; Kuklinski, B.; Turos-Matysyak, R.; Grinberg, M.

    2009-03-01

    The processes of excitation energy transfer in phosphors based on single-crystal Tb3Al5O12:Ce (TbAG:Ce) and Tb3Al5O12:Ce,Eu (TbAG:Ce,Eu) garnet films have been investigated. These films are considered to be promising materials for screens for X-ray images and luminescence converters of blue LED radiation. The conditions for excitation energy transfer from the matrix (Tb3+ cations) to Ce3+ and Eu3+ ions in TbAG:Ce and TbAG:Ce,Eu phosphors have been analyzed in detail. It is established that a cascade process of excitation energy transfer from Tb3+ ions to Ce3+ and Eu3+ ions and from Ce3+ ions to Eu3+ ions is implemented in TbAG:Ce,Eu via dipole-dipole interaction and through the Tb3+ cation sublattice.

  19. Deposition of duplex Al 2O 3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Gu, Weichao; Shen, Dejiu; Wang, Yulin; Chen, Guangliang; Feng, Wenran; Zhang, Guling; Fan, Songhua; Liu, Chizi; Yang, Size

    2006-02-01

    Plasma electrolytic oxidation (PEO) is a cost-effective technique that can be used to prepare ceramic coatings on metals such as Ti, Al, Mg, Nb, etc., and their alloys, but this promising technique cannot be used to modify the surface properties of steels, which are the most widely used materials in engineering. In order to prepare metallurgically bonded ceramic coatings on steels, a combined technique of arc spraying and plasma electrolytic oxidation (PEO) was adopted. In this work, metallurgically bonded ceramic coatings on steels were obtained using this method. We firstly prepared aluminum coatings on steels by arc spraying, and then obtained the metallurgically bonded ceramic coatings on aluminum coatings by PEO. The characteristics of duplex coatings were analyzed by X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The corrosion and wear resistance of the ceramic coatings were also studied. The results show that, duplex Al 2O 3/aluminum coatings have been deposited on steel substrate after the combined treatment. The ceramic coatings are mainly composed of α-Al 2O 3, γ-Al 2O 3, θ-Al 2O 3 and some amorphous phase. The duplex coatings show favorable corrosion and wear resistance properties. The investigations indicate that the combination of arc spraying and plasma electrolytic oxidation proves a promising technique for surface modification of steels for protective purposes.

  20. A thermodynamic prediction for microporosity formation in aluminum-rich Al-Cu alloys

    NASA Technical Reports Server (NTRS)

    Poirier, D. R.; Yeum, K.; Maples, A. L.

    1987-01-01

    A computer model is used to predict the formation and degree of microporosity in a directionally solidified Al-4.5 wt pct Cu alloy, considering the interplay between solidification shrinkage and gas porosity. Macrosegregation theory is used to determine the local pressure within the interdendritic liquid. Results show interdendritic porosity for initial hydrogen contents in the 0.03-1 ppm range, and none below contents of 0.03. An increase in either the thermal gradient or the solidification rate is show to decrease the amount of interdendritic porosity.

  1. Internal damping due to dislocation movements induced by thermal expansion mismatch between matrix and particles in metal matrix composites. [Al/SiC

    SciTech Connect

    Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. )

    1993-05-01

    In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.

  2. Role of Arsenic During Aluminum Droplet Etching of Nanoholes in AlGaAs.

    PubMed

    Heyn, Christian; Zocher, Michel; Schnüll, Sandra; Hansen, Wolfgang

    2016-12-01

    Self-assembled nanoholes are drilled into (001) AlGaAs surfaces during molecular beam epitaxy (MBE) using local droplet etching (LDE) with Al droplets. It is known that this process requires a small amount of background arsenic for droplet material removal. The present work demonstrates that the As background can be supplied by both a small As flux to the surface as well as by the topmost As layer in an As-terminated surface reconstruction acting as a reservoir. We study the temperature-dependent evaporation of the As topmost layer with in situ electron diffraction and determine an activation energy of 2.49 eV. After thermal removal of the As topmost layer droplet etching is studied under well-defined As supply. We observe with decreasing As flux four regimes: planar growth, uniform nanoholes, non-uniform holes, and droplet conservation. The influence of the As supply is discussed quantitatively on the basis of a kinetic rate model.

  3. Role of Arsenic During Aluminum Droplet Etching of Nanoholes in AlGaAs

    NASA Astrophysics Data System (ADS)

    Heyn, Christian; Zocher, Michel; Schnüll, Sandra; Hansen, Wolfgang

    2016-09-01

    Self-assembled nanoholes are drilled into (001) AlGaAs surfaces during molecular beam epitaxy (MBE) using local droplet etching (LDE) with Al droplets. It is known that this process requires a small amount of background arsenic for droplet material removal. The present work demonstrates that the As background can be supplied by both a small As flux to the surface as well as by the topmost As layer in an As-terminated surface reconstruction acting as a reservoir. We study the temperature-dependent evaporation of the As topmost layer with in situ electron diffraction and determine an activation energy of 2.49 eV. After thermal removal of the As topmost layer droplet etching is studied under well-defined As supply. We observe with decreasing As flux four regimes: planar growth, uniform nanoholes, non-uniform holes, and droplet conservation. The influence of the As supply is discussed quantitatively on the basis of a kinetic rate model.

  4. Metallization of aluminum hydride AlH3 at high multiple-shock pressures

    NASA Astrophysics Data System (ADS)

    Molodets, A. M.; Shakhray, D. V.; Khrapak, A. G.; Fortov, V. E.

    2009-05-01

    A study of electrophysical and thermodynamic properties of alane AlH3 under multishock compression has been carried out. The increase in specific electroconductivity of alane at shock compression up to pressure 100 GPa has been measured. High pressures and temperatures were obtained with an explosive device, which accelerates the stainless impactor up to 3 km/s. A strong shock wave is generated on impact with a holder containing alane. The impact shock is split into a shock wave reverberating in alane between two stiff metal anvils. This compression loads the alane sample by a multishock manner up to pressure 80-90 GPa, heats alane to the temperature of about 1500-2000 K, and lasts 1μs . The conductivity of shocked alane increases in the range up to 60-75 GPa and is about 30(Ωcm)-1 . In this region the semiconductor regime is true for shocked alane. The conductivity of alane achieves approximately 500(Ωcm)-1 at 80-90 GPa. In this region, conductivity is interpreted in frames of the conception of the “dielectric catastrophe,” taking into consideration significant differences between the electronic states of isolated molecule AlH3 and condensed alane.

  5. Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

    NASA Astrophysics Data System (ADS)

    Wang, Ji-xiao; Liu, Jing-shun; Zhang, Lun-yong; Sun, Jian-fei; Wang, Zhi-ping

    2014-05-01

    We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.

  6. Oxidative Cleavage of C=S and P=S Bonds at an Al(I) Center: Preparation of Terminally Bound Aluminum Sulfides.

    PubMed

    Chu, Terry; Vyboishchikov, Sergei F; Gabidullin, Bulat; Nikonov, Georgii I

    2016-10-10

    The treatment of cyclic thioureas with the aluminum(I) compound NacNacAl (1; NacNac=[ArNC(Me)CHC(Me)NAr](-) , Ar=2,6-Pr(i)2 C6 H3 ) resulted in oxidative cleavage of the C=S bond and the formation of 3 and 5, the first monomeric aluminum complexes with an Al=S double bond stabilized by N-heterocyclic carbenes. Compound 1 also reacted with triphenylphosphine sulfide in a similar manner, which resulted in cleavage of the P=S bond and production of the adduct [NacNacAl=S(S=PPh3 )] (8). The Al=S double bond in 3 can react with phenyl isothiocyanate to furnish the cycloaddition product 9 and zwitterion 10 as a result of coupling between the liberated carbene and PhN=C=S. All novel complexes were characterized by multinuclear NMR spectroscopy, and the structures of 5, 9, and 10 were confirmed by X-ray diffraction analysis. The nature of the Al=S bond in 5 was also probed by DFT calculations.

  7. Multi-Objective Optimization in Hot Machining of Al/SiCp Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Jadhav, M. R.; Dabade, U. A.

    2016-02-01

    Metal Matrix Composites (MMCs) have been found to be useful in a number of engineering applications and particle reinforced MMCs have received considerable attention due to their excellent engineering properties. These materials are generally regarded as extremely difficult to machine, because of the abrasive characteristics of the reinforced particulates. These characteristics of MMCs affect the machined surface quality and integrity. This paper presents use of Taguchi Grey Relational Analyses (GRA) for optimization of Al/SiCp/10p (220 and 600 mesh) MMCs produced by stir casting. Experiments are performed using L16 orthogonal array by using hot machining technique. The objective of this study is to identify the optimum process parameters to improve the surface integrity on Al/SiCp MMCs. The machined surface integrity has been analyzed by process parameters such as speed, feed, depth of cut and preheating temperature. The significance of the process parameters on surface integrity has been evaluated quantitatively by the analysis of variance (ANOVA) method and AOM plots. The grey relational analysis shows optimum machining conditions as 0.05 mm/rev feed, 0.4 mm depth of cut and 60 °C preheating temperature to enhance surface integrity for both Al/SiCp/10p (220 and 600 mesh) MMCs except for cutting speed 50 and 25 m/min respectively.

  8. Micro-strain Evolution and Toughening Mechanisms in a Trimodal Al-Based Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Yuzheng; Topping, Troy D.; Yang, Hanry; Lavernia, Enrique J.; Schoenung, Julie M.; Nutt, Steven R.

    2015-03-01

    A trimodal metal matrix composite (MMC) based on AA (Al alloy) 5083 (Al-4.4Mg-0.7Mn-0.15Cr wt pct) was synthesized by cryomilling powders followed by compaction of blended powders and ceramic particles using two successive dual mode dynamic forgings. The microstructure consisted of 66.5 vol pct ultrafine grain (UFG) region, 30 vol pct coarse grain (CG) region and 3.5 vol pct reinforcing boron carbide particles. The microstructure imparted high-tensile yield strength (581 MPa) compared to a conventional AA 5083 (242 MPa) and enhanced ductility compared to 100 pct UFG Al MMC. The deformation behavior of the heterogeneous structure and the effects of CG regions on crack propagation were investigated using in situ scanning electron microscopy micro-tensile tests. The micro-strain evolution measured using digital image correlation showed early plastic strain localization in CG regions. Micro-voids due to the strain mismatch at CG/UFG interfaces were responsible for crack initiation. CG region toughening was realized by plasticity-induced crack closure and zone shielding of disconnected micro-cracks. However, these toughening mechanisms did not effectively suppress its brittle behavior. Further optimization of the CG distribution (spacing and morphology) is required to achieve toughness levels required for structural applications.

  9. High excitation of the species in nitrogen-aluminum plasma generated by electron cyclotron resonance microwave discharge of N2 gas and pulsed laser ablation of Al target

    NASA Astrophysics Data System (ADS)

    Liang, Peipei; Li, Yanli; Cai, Hua; You, Qinghu; Yang, Xu; Huang, Feiling; Sun, Jian; Xu, Ning; Wu, Jiada

    2014-11-01

    A reactive nitrogen-aluminum plasma generated by electron cyclotron resonance (ECR) microwave discharge of N2 gas and pulsed laser ablation of an Al target is characterized spectroscopically by time-integrated and time-resolved optical emission spectroscopy (OES). The vibrational and rotational temperatures of N2 species are determined by spectral simulation. The generated plasma strongly emits radiation from a variety of excited species including ambient nitrogen and ablated aluminum and exhibits unique features in optical emission and temperature evolution compared with the plasmas generated by a pure ECR discharge or by the expansion of the ablation plume. The working N2 gas is first excited by ECR discharge and the excitation of nitrogen is further enhanced due to the fast expansion of the aluminum plume induced by target ablation, while the excitation of the ablated aluminum is prolonged during the plume expansion in the ECR nitrogen plasma, resulting in the formation of strongly reactive nitrogen-aluminum plasma which contains highly excited species with high vibrational and rotational temperatures. The enhanced intensities and the prolonged duration of the optical emissions of the combined plasma would provide an improved analytical capability for spectrochemical analysis.

  10. RE2MAl6Si4 (RE = Gd, Tb, Dy; M = Au, Pt): layered quaternary intermetallics featuring CaAl2Si2-type and YNiAl4Ge2-type slabs grown from aluminum flux.

    PubMed

    Latturner, Susan E; Bilc, Daniel; Mahanti, S D; Kanatzidis, Mercouri G

    2003-12-01

    Six new intermetallic aluminum silicides--Gd(2)PtAl(6)Si(4), Gd(2)AuAl(6)Si(4), Tb(2)PtAl(6)Si(4), Tb(2)AuAl(6)Si(4), Dy(2)PtAl(6)Si(4), and Dy(2)AuAl(6)Si(4)--have been obtained from reactions carried out in aluminum flux. The structure of these compounds was determined by single-crystal X-ray diffraction. They form in space group Rthremacr;m with cell constants of a = 4.1623(3) A and c = 51.048(5) A for the Gd(2)PtAl(6)Si(4) compound. The crystal structure is comprised of hexagonal nets of rare earth atoms alternating with two kinds of layers that have been observed in other multinary aluminide intermetallic compounds (CaAl(2)Si(2) and YNiAl(4)Ge(2)). All six RE(2)MAl(6)Si(4) compounds show antiferromagnetic transitions at low temperatures (T(N) < 20 K); magnetization studies of the Dy compounds show metamagnetic behavior with reorientation of spins at 6000 G. Band structure calculations indicate that the AlSi puckered hexagonal sheets in this structure are electronically distinct from the other surrounding structural motifs.

  11. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  12. Aluminum Alloy and Article Cast Therefrom

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2003-01-01

    A cast article from an aluminum alloy, which has improved mechanical properties at elevated temperatures, has the following composition in weight percent: Silicon 14 - 25.0, Copper 5.5 - 8.0, Iron 0.05 - 1.2, Magnesium 0.5 - 1.5, Nickel 0.05 - 0.9, Manganese 0.05 - 1.0, Titanium 0.05 - 1.2, Zirconium 0.05 - 1.2, Vanadium 0.05 - 1.2, Zinc 0.05 - 0.9, Phosphorus 0.001 - 0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10 - 25, and the copper-to-magnesium ratio is 4 - 15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2, crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix and containing up to about 60% by volume of a secondary filler material.

  13. Magnetic properties of aluminum-substituted R-T deuterides Ho6(Fe,Al)23Dz

    NASA Astrophysics Data System (ADS)

    Ostoréro, J.; Guillot, M.

    2007-05-01

    The influence of deuteration on the magnetic properties of aluminum-substituted R6Fe23-xAlxDz compounds (R =Ho,Y; x =0,5; z =10,16) has been investigated by magnetization measurements in the temperature range of 5-350K under a magnetic field of up to 90kOe. In comparison to the parent alloys, a large increase of the Fe magnetic moment μFe, much larger in yttrium than in holmium compounds, is observed upon deuteration. The magnetic exchange coupling NHo -Fe between the R and Fe sublattices was estimated from the slope of the field-induced transitions of the magnetization M isotherms in the vicinity of the compensation temperature Tcomp. The values of NHo -Fe and Tcomp decrease with insertion of deuterium, indicating a weakening in R -T coupling. The different results are analyzed within the frame of the Néel ferrimagnetic model taking into account the noncolinearity of the Ho and Fe sublattices magnetizations. The Ho-Ho and Fe-Fe magnetic interactions and the canting angle θ(θ ≪10°) are then determined. In Al-substituted deuterides, the presence of the rare-earth Ho "stabilizes" the ferrimagnetism.

  14. The effect of sulfate on aluminum concentrations in natural waters: some stability relations in the system Al2O3-SO3-H2O at 298 K

    USGS Publications Warehouse

    Nordstrom, D.K.

    1982-01-01

    While gibbsite and kaolinite solubilities usually regulate aluminum concentrations in natural waters, the presence of sulfate can dramatically alter these solubilities under acidic conditions, where other, less soluble minerals can control the aqueous geochemistry of aluminum. The likely candidates include alunogen, Al2(SO4)3 ?? 17H2O, alunite, KAl3(SO4)2(OH)6, jurbanite, Al(SO4)(OH) ?? 5H2O, and basaluminite, Al4(SO4)(OH)10 ?? 5H2O. An examination of literature values shows that the log Ksp = -85.4 for alunite and log Ksp = -117.7 for basaluminite. In this report the log Ksp = -7.0 is estimated for alunogen and log Ksp = -17.8 is estimated for jurbanite. The solubility and stability relations among these four minerals and gibbsite are plotted as a function of pH and sulfate activity at 298 K. Alunogen is stable only at pH values too low for any natural waters (<0) and probably only forms as efflorescences from capillary films. Jurbanite is stable from pH < 0 up to the range of 3-5 depending on sulfate activity. Alunite is stable at higher pH values than jurbanite, up to 4-7 depending on sulfate activity. Above these pH limits gibbsite is the most stable phase. Basaluminite, although kinetically favored to precipitate, is metastable for all values of pH and sulfate activity. These equilibrium calculations predict that both sulfate and aluminum can be immobilized in acid waters by the precipitation of aluminum hydroxysulfate minerals. Considerable evidence supports the conclusion that the formation of insoluble aluminum hydroxy-sulfate minerals may be the cause of sulfate retention in soils and sediments, as suggested by Adams and Rawajfih (1977), instead of adsorption. ?? 1982.

  15. Two-Stage Separation of V(IV) and Al(III) by Crystallization and Solvent Extraction from Aluminum-Rich Sulfuric Acid Leaching Solution of Stone Coal

    NASA Astrophysics Data System (ADS)

    Shi, Qihua; Zhang, Yimin; Liu, Tao; Huang, Jing; Liu, Hong

    2016-12-01

    To improve separation of V(IV) and Al(III) from aluminum-rich sulfuric acid leaching solution of stone coal, the two-stage separation by crystallization and solvent extraction methods have been developed. A co-extraction coefficient (k) was put forward to evaluate comprehensively co-extraction extent in different solutions. In the crystallization stage, 68.2% of aluminum can be removed from the solution. In the solvent extraction stage, vanadium was selectively extracted using di-2-ethylhexyl phosphoric acid/tri-n-butyl phosphate from the crystalline mother solution, followed by H2SO4 stripped efficiently. A V2O5 product with purity of 98.39% and only 0.10% Al was obtained after oxidation, precipitation, and calcination. Compared with vanadium extraction from solution without crystallization, the counter-current extraction stage of vanadium can be decreased from 6 to 3 and co-extraction coefficient (k) decreased from 2.51 to 0.58 with two-stage separation. It is suggested that the aluminum removal by crystallization can evidently weaken the influence of aluminum co-extraction on vanadium extraction and improve the selectivity of solvent extraction for vanadium.

  16. Microstructure and Functional Mechanism of Friction Layer in Ni3Al Matrix Composites with Graphene Nanoplatelets

    NASA Astrophysics Data System (ADS)

    Xue, Bing; Zhu, Qingshuai; Shi, Xiaoliang; Zhai, Wenzheng; Yang, Kang; Huang, Yuchun

    2016-10-01

    Microstructure and functional mechanism of friction layer need to be further researched. In the present work, the friction coefficients and wear rates are analyzed through response surface methodology to obtain an empirical model for the best response. Fitting results show that the tribological performance of Ni3Al matrix composites (NMCs) with graphene nanoplatelets (GNPs) is better than that of NMCs without GNPs, especially at high sliding velocities and high loads. Further research suggests that the formation of integrated friction layer, which consists of a soft microfilm on a hard coating, is the major reason to cause the differences. Of which, the wear debris layer (WDL) with a low shear strength can reduce the shear force. The ultrafine layer (UL), which is much harder and finer, can effectively avoid fracture and improve the load support capacity. Moreover, the GNPs in WDL and UL can be easily sheared and help to withstand the loads, trending to be parallel to the direction of shear force.

  17. Comparison of Tribological Properties of NiAl Matrix Composites Containing Graphite, Carbon Nanotubes, or Graphene

    NASA Astrophysics Data System (ADS)

    Xu, Zengshi; Zhang, Qiaoxin; Shi, Xiaoliang; Zhai, Wenzheng; Zhu, Qingshuai

    2015-05-01

    To better understand respective lubrication effects and mechanisms of graphite, multi-walled carbon nanotubes (MWNTs), and multilayer graphene (MLG), comparison of tribological properties of NiAl matrix composites (NAMC) containing graphite, MWNTs, or MLG is investigated. Tribological results clearly indicate that the incorporation of solid lubricant remarkably improves the tribological properties of NAMC. NAMC containing MWNTs have better tribological properties than that containing graphite. NAMC containing MLG have the best tribological properties. EPMA, AFM, and FESEM analyses of worn surfaces suggest that the discontinuous island-like solid lubricant-rich films with different compacting extent forms on the worn surfaces of NAMC containing solid lubricant. The worn surface of NAM shows the slighter delamination and comparatively more compact films than that of NAC; in contrast, the worn surface of NAG presents the slightest delamination and the most compact films. It is concluded that graphite, MWNTs, and MLG indeed possess different lubrication effects and mechanisms.

  18. Fluoride (F) is not taken up by Salmonella typhimurium TA98 (TA98), used for Ames mutagenicity test, unless aluminum (Al) is present

    SciTech Connect

    Ahn, H.W.; Jeffery, E.H. )

    1991-03-11

    TA98 is commonly used for the Ames test to detect frame-shift mutations. Ames test results for fluoride mutagenicity are controversial. Since Al and F, both present in finished drinking water, form a stable complex, the authors determined the effect of Al on F uptake by TA98 to evaluate any Al effect on Ames test results for F. A known number of TA98 in 0.1M potassium phosphate buffer was incubated with various concentrations of Al, F or aluminum fluoride for 1 hr at 37C in a shaking incubator. The cells were washed twice in potassium phosphate buffer and then resuspended in water. After breaking the cells open by sonication, the resulting supernatant was analyzed for Al by graphite furnace atomic absorption and for F using a F ion-selective electrode. Al accumulated in a concentration-dependent manner to 4.5 ppm then decreased rapidly as the Al was increased to 9 ppm. Intracellular F was below the limit of detection even when the medium contained 590 ppm F. However, F was taken up from media containing greater than 200 ppm F, providing that aluminum was also present. The authors conclude that the Ames test, using TA98, is not suitable for the detection of F mutagenicity.

  19. CONDENSED MATTER: STRUCTURAL, MECHANICAL, AND THERMAL PROPERTIES: Mechanical Properties of Ni-Coated Single Graphene Sheet and Their Embedded Aluminum Matrix Composites

    NASA Astrophysics Data System (ADS)

    Song, Hai-Yang; Zha, Xin-Wei

    2010-07-01

    The effects of Ni coating on the mechanical behaviors of single graphene sheet and their embedded Al matrix composites under axial tension are investigated using molecular dynamics (MD) simulation method. The results show that the Young's moduli and tensile strength of graphene obviously decrease after Ni coating. The results also show that the mechanical properties of Al matrix can be obviously increased by embedding a single graphene sheet. From the simulation, we also find that the Young's modulus and tensile strength of the Ni-coated graphene/Al composite is obviously larger than those of the uncoated graphene/Al composite. The increased magnitude of the Young's modulus and tensile strength of graphene/Al composite are 52.27% and 32.32% at 0.01 K, respectively, due to Ni coating. By exploring the effects of temperature on the mechanical properties of single graphene sheet and their embedded Al matrix composites, it is found that the higher temperature leads to the lower critical strain and tensile strength.

  20. Thermophysical and Electrical Properties of Metal Matrix Composites

    DTIC Science & Technology

    1979-12-01

    de if necessary and identify by block number) Aluminum matrix composiles, aluminum alloy matrix composites, copper matrix composites, electrical...the various com- posites of aluminum and aluminum alloy mar-tices, copper matrix, lead matrix, magnesium matrix, nickel and nickel alloy matrices...titanium and titanium alloy matrices, tungsten matrix, and zinc matrix. Most of the data are for aluminum DD j JAN 73 1473 EDITION OF I NOV6 S IS

  1. The effect of matrix temper on particulate integrity in an Al/Al[sub 2]O[sub 3] metal matrix composite

    SciTech Connect

    Ferry, M.; Munroe, P.R. . School of Materials Science and Engineering)

    1994-07-15

    Aluminium-based particulate metal-matrix composites (PMMC's) are being developed for application in both the aerospace and automotive industries. The near-isotropic properties of these materials allow them to be processed through the same conventional thermomechanical routes that are applied to unreinforced aluminium alloys. However, the microstructural behavior of these materials during such treatments has not been widely studied. It is also relevant to note that matrix prior to processing may strongly affect the behavior of these alloys during deformation. This paper describes the microstructural development during cold work of a PMMC consisting of a 2xxx series alloy matrix, reinforced with alumina particles, heat treated to two different starting tempers. Of particular importance is the effect of matrix temper on the integrity of the alumina particulates.

  2. Comparison of the Booster Interface Temperature in Stainless Steel (SS) V-Channel Versus the Aluminum (Al) Y-Channel Primer Chamber Assemblies (PCAs). Volume 2; Appendices

    NASA Technical Reports Server (NTRS)

    Garcia, Roberto; Saulsberry, Regor L.

    2011-01-01

    NASA's Technical Fellow for Propulsion, requested a technical assessment of the performance improvement achieved by the introduction of the stainless steel (SS) V-channel compared to the aluminum (Al) Y-channel Primer Chamber Assembly (PCA) design. The SS V-channel PCA was developed for NASA's Mars Science Laboratory (MSL) Project. The principle focus of the assessment was to measure the transient temperature at the booster interface with both designs. This document contains the Appendices to the Volume I main report.

  3. Liquid oxygen LOX compatibility evaluations of aluminum lithium (Al-Li) alloys: Investigation of the Alcoa 2090 and MMC weldalite 049 alloys

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    1989-01-01

    The behavior of liquid oxygen (LOX) compatibility of aluminum lithium (Al-Li) alloys is investigated. Alloy systems of Alcoa 2090, vintages 1 to 3, and of Martin Marietta Corporation (MMC) Weldalite 049 were evaluated for their behavior related to the LOX compatibility employing liquid oxygen impact test conditions under ambient pressures and up to 1000 psi. The developments of these aluminum lithium alloys are of critical and significant interest because of their lower densities and higher specific strengths and improved mechanical properties at cryogenic temperatures. Of the different LOX impact tests carried out at the Marshall Space Flight Center (MSFC), it is seen that in certain test conditions at higher pressures, not all Al-Li alloys are LOX compatible. In case of any reactivity, it appears that lithium makes the material more sensitive at grain boundaries due to microstructural inhomogeneities and associated precipitate free zones (PFZ). The objectives were to identify and rationalize the microstructural mechanisms that could be relaxed to LOX compatibility behavior of the alloy system in consideration. The LOX compatibility behavior of Al-Li 2090 and Weldalite 049 is analyzed in detail using microstructural characterization techniques with light optical metallography, scanning electron microscopy (SEM), electron microprobe analysis, and surface studies using secondary ion mass spectrometry (SIMS), electron spectroscopy in chemical analysis (ESCA) and Auger electron spectroscopy (AES). Differences in the behavior of these aluminum lithium alloys are assessed and related to their chemistry, heat treatment conditions, and microstructural effects.

  4. Atomic layer deposition of Al-doped ZnO films using ozone as the oxygen source: A comparison of two methods to deliver aluminum

    SciTech Connect

    Yuan Hai; Luo Bing; Yu Dan; Cheng, An-jen; Campbell, Stephen A.; Gladfelter, Wayne L.

    2012-01-15

    Aluminum-doped ZnO films were prepared by atomic layer deposition at 250 deg. C using diethylzinc (DEZ), trimethylaluminum (TMA), and ozone as the precursors. Two deposition methods were compared to assess their impact on the composition, structural, electrical, and optical properties as a function of Al concentration. The first method controlled the Al concentration by changing the relative number of Al to Zn deposition cycles; a process reported in the literature where water was used as the oxygen source. The second method involved coinjection of the DEZ and TMA during each cycle where the partial pressures of the precursors control the aluminum concentration. Depth profiles of the film composition using Auger electron spectroscopy confirmed a layered microstructure for the films prepared by the first method, whereas the second method led to a homogeneous distribution of the aluminum throughout the ZnO film. Beneath the surface layer the carbon concentrations for all of the films were below the detection limit. Comparison of their electrical and optical properties established that films deposited by coinjection of the precursors were superior.

  5. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  6. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  7. Quaternary aluminum silicides grown in Al flux: RE5Mn4Al(23-x)Si(x) (RE = Ho, Er, Yb) and Er44Mn55(AlSi)237.

    PubMed

    Calta, Nicholas P; Kanatzidis, Mercouri G

    2013-09-03

    Four novel intermetallic silicides, RE5Mn4Al(23-x)Si(x) (x = 7.9(9), RE = Ho, Er, Yb) and Er44Mn55(AlSi)237, have been prepared by reaction in aluminum flux. Three RE5Mn4Al(23-x)Si(x) compounds crystallize in the tetragonal space group P4/mmm with the relatively rare Gd5Mg5Fe4Al(18-x)Si(x) structure type. Refinement of single-crystal X-ray diffraction data yielded unit cell parameters of a = 11.3834(9)-11.4171(10) Å and c = 4.0297(2)-4.0575(4) Å with volumes ranging from 522.41(5) to 528.90(8) Å(3). Structure refinements on single-crystal diffraction data show that Er44Mn55(AlSi)237 adopts a new cubic structure type in the space group Pm3n with a very large unit cell edge of a = 21.815(3) Å. This new structure is best understood when viewed as two sets of nested polyhedra centered on a main group atom and a manganese atom. These polyhedral clusters describe the majority of the atomic positions in the structure and form a perovskite-type network. We also report the electrical and magnetic properties of the title compounds. All compounds except the Ho analogue behave as normal paramagnetic metals without any observed magnetic transitions above 5 K and exhibit antiferromagnetic correlations deduced from the value of their Curie constants. Ho5Mn4Al(23-x)Si(x) exhibits a ferromagnetic transition at 20 K and an additional metamagnetic transition at 10 K, suggesting independent ordering temperatures for two distinct magnetic sublattices.

  8. Electron spin resonance g tensors for complexes of Ne and Ar with AlO: Theoretical studies related to the large matrix effect observed for AlO

    NASA Astrophysics Data System (ADS)

    Grein, Friedrich

    2005-03-01

    For Nen-AlO (n=2, 4, 6, 8, 10) and Arn-AlO clusters (n=2, 4, 6, 8), the perpendicular (relative to AlO) component of the g tensor was calculated by second-order perturbation theory, using multireference configuration-interaction wave functions. The rare-gas (Rg) atoms were placed axially and/or off axially (one or two rings of four Rg atoms each), and the distance of the Rg atoms from the Al and O atoms, or from the AlO axis, was varied from 4 to 12 bohrs. Rg atoms placed axially mostly increase g⊥, whereas off-axially placed ones lower it below the gas-phase value of AlO. The largest deviations from g⊥ of isolated AlO occur at Ne-Al,O distances of 5-6 bohrs, and Ar-Al,O distances of 6-9 bohrs, with maximal lowerings of about 1600 ppm for Ne and about 2200 ppm (estimated) for Ar in the case of two axial and eight off-axial Rg atoms. Electron spin resonance studies by Knight and Weltner found large matrix effects for AlO, with downshifts of g⊥ observed to be about 450 and 1150 ppm in Ne and Ar matrices, respectively.

  9. Study on the Antifriction and Antiwear Mechanisms of MoO3 Tabular Crystal in TiAl Matrix Composites

    NASA Astrophysics Data System (ADS)

    Zhang, Ao; Shi, Xiaoliang; Yang, Kang; Huang, Yuchun; Zhai, Wenzheng; Zou, Jialiang; Shen, Qiao; Zhang, Qiaoxin

    2016-12-01

    In this study, the friction and wear behaviors of TiAl matrix composites with MTC (TMSCT) and TiAl matrix composites with MoO3 powder (TMSCP) are investigated. The results reveal that TMSCT show the excellent tribologcial performance, if compared to TMSCP. The direct contact layers of TMSCP against different counterface balls obtain huge cracks overall, whereas only fine crack is generated in TMSCT against Al2O3 ball, where MTCs are distributed around the crack evenly. The finite element simulations show that only the stress of TMSCT against Al2O3 ball exceeds the yield strength of TMSCT. It reveals that MTCs in TMSCT can reduce the stress for the weak binding force of multilayer structure and make the direct contact layers be more stable by preventing the propagation of crack after the crack being produced, resulting in the excellent antifriction and antiwear properties of TMSCT against different counterface balls.

  10. Effects of porous carbon on sintered Al-Si-Mg matrix composites

    NASA Astrophysics Data System (ADS)

    Ejiofor, J. U.; Reddy, R. G.

    1997-12-01

    The influence of microporous particulate carbon char on the mechanical, thermal, and tribological properties of wear-resistant Al-13.5Si-2.5Mg alloy composites was studied. Large increases in surface area due to the formation of micropores in coconut shell chars were achieved by high-temperature activation under CO2 gas flow. Activated char particles at 0.02 V f were used to reinforce the alloy. The composites were fabricated via a double-compaction reaction sintering technique under vacuum at a compaction pressure of 250 MPa and sintering temperature of 600 °C. At more than 35% burn-off of the carbon chars at the temperature of activation, 915 °C, the total surface area remained virtually unaffected. The ultimate tensile strength and hardness decreased by 23% and 6 %, respectively; with increasing surface area of the reinforcement from 123 to 821 m2g-1. The yield strength and the percentage of elongation decreased by a factor of 2 and 5, respectively. No significant change in sliding wear rate was observed but the coefficient of friction increased by 13 % (0.61 to 0.69). The coefficient of linear thermal expansion was reduced by 16 % (11.7 × 10-6 to 9.8 × 10-6 °C-1), and remained unaffected at more than 35 % burn-off. Energy-dispersive spectrometry of the particles of the activated chars showed that oxides of potassium and copper coated the open surfaces. Failure at the matrix-char interface was observed, and this was attributed to localized presence of oxides at the interfaces as identified by electron probe microanalysis. Poor wetting of the oxides by magnesium at the sintering conditions resulted in formation of weak matrix-char interface bonds.

  11. Effects of porous carbon on sintered Al-Si-Mg matrix composites

    SciTech Connect

    Ejiofor, J.U.; Reddy, R.G.

    1997-12-01

    The influence of microporous particulate carbon char on the mechanical, thermal, and tribological properties of wear-resistant Al-13.5Si-2.5Mg alloy composites was studied. Large increases in surface area due to the formation of micropores in coconut shell chars were achieved by high-temperature activation under CO{sub 2} gas flow. Activated char particles at 0.02 V{sub f} were used to reinforce the alloy. The composites were fabricated via a double-compaction reaction sintering technique under vacuum at a compaction pressure of 250 MPa and sintering temperature of 600 C. At more than 35% burn-off of the carbon chars at the temperature of activation, 915 C, the total surface area remained virtually unaffected. The ultimate tensile strength and hardness decreased by 23% and 6%, respectively; with increasing surface area of the reinforcement from 123 to 821 m{sup 2} g{sup {minus}1}. The yield strength and the percentage of elongation decreased by a factor of 2 and 5, respectively. No significant change in sliding wear rate was observed but the coefficient of friction increased by 13% (0.61 to 0.69). The coefficient of linear thermal expansion was reduced by 16% (11.7 {times} 10{sup {minus}6} to 9.8 {times} 10{sup {minus}6} C{sup {minus}1}), and remained unaffected at more than 35% burn-off. Energy-dispersive spectrometry of the particles of the activated chars showed that oxides of potassium and copper coated the open surfaces. Failure at the matrix-char interface was observed, and this was attributed to localized presence of oxides at the interfaces as identified by electron probe microanalysis. Poor wetting of the oxides by magnesium at the sintering conditions resulted in formation of weak matrix-char interface bonds.

  12. Combustion synthesis of metal-matrix composites. Part 2: The Ti-Ti{sub x}Al{sub y}-Al{sub 2}O{sub 3} system

    SciTech Connect

    Kunrath, A.O.; Strohaecker, T.R.; Moore, J.J.

    1996-01-15

    The production of high performance materials (ceramics, intermetallics and composites) by combustion synthesis is receiving considerable attention since the process offers certain advantages with respect to simplicity and a relatively low energy requirement. The methods by which combustion synthesis (or SHS) can be used to produce metal matrix composites were outlined in an earlier paper. The use of excess liquid metal in the combustion synthesis reaction has already been successfully employed to achieve low porosity products. This metallic phase may be generated by an in-situ reduction of a metal oxide or by adding an excess of some metal to the reactants. Coupling a simultaneous consolidation (pressing) process with the SHS reaction has been found to produce dense bodies. This work discussed in this paper is concerned with the synthesis of a metallic/intermetallic matrix composite reaction system which can be represented by equation. With this reaction, high volume fractions of metallic/intermetallic phases can be produced. The metal-matrix produced by this reaction is predominantly a mixture of Ti{sub 3}Al + Ti as indicated in the appropriate area of the Ti-Al phase diagram. Increasing x increases the volume fraction of Ti. TiAl was observed in only one of the four different stoichiometries studied, i.e., x = 1, as detected by XRD. Using this reaction, there is a constant amount of excess Al and a variable excess of Ti. These stoichiometries produce composites with varying Ti-Al ratios that allow the matrix composition of the composite to be varied along the concentration axis of the Ti-Al phase diagram.

  13. Evaluation of the mechanical properties of conventionally-cast Al matrix composites reinforced by quasicrystalline Al-Cu-Fe particles using continuous ball indentation technique

    NASA Astrophysics Data System (ADS)

    Fleury, E.; Lee, S. M.; Kim, W. T.; Kim, D. H.

    2000-10-01

    Room temperature mechanical properties of the Al/(AlCuFe)p and Al96Cu4/(AlCuFe)p cast composites were estimated from uniaxial compressive test and continuous ball indentation technique. Values of the Young's modulus and yield stress determined from continuous ball indentation tests were slightly overestimated, suggesting a surface effect on the mechanical properties. However, it was shown that the Al-Cu-Fe particles provided a significant increase of the elastic modulus, yield stress, and strain hardening, especially in the range up to 10% volume fraction of reinforcements. Also, determination of the hardness by continuous-ball-indentation tests revealed a strong influence of the matrix strength on the mechanical properties of the conventionally cast composites.

  14. Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints

    SciTech Connect

    Zhang, C.Q. Robson, J.D.; Ciuca, O.; Prangnell, P.B.

    2014-11-15

    Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural aging on peak load and fracture energy were investigated. The peak load and fracture energy of welds increased with an increase in welding time and then reached a plateau. The lap shear strength (peak load) can reach the same level as that of similar Al–Al joints. After natural aging, the fracture mode of welds transferred from ductile fracture of the softened aluminum to interfacial failure due to the strength recovery of AA6111. - Highlights: • Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding. • No visible intermetallic reaction layer was detected on weld interface. • The lap shear strength can reach the same level as that of similar Al–Al joints. • The fracture mode becomes interfacial failure after natural aging.

  15. The effect of matrix microstructure on the tensile and fatigue behavior of SiC particle-reinforced 2080 Al matrix composites

    SciTech Connect

    Chawla, N.; Habel, U.; Shen, Y.L.; Andres, C.; Jones, J.W.; Allison, J.E.

    2000-02-01

    The effect of matrix microstructure on the stress-controlled fatigue behavior of a 2080 Al alloy reinforced with 30 pct SiC particles was investigated. A thermomechanical heat treatment (T8) produced a fine and homogeneous distribution of S{prime} precipitates, while a thermal heat treatment (T6) resulted in coarser and inhomogeneously distributed S{prime} precipitates. The cyclic and monotonic strength, as well as the cyclic stress-strain response, were found to be significantly affected by the microstructure of the matrix. Because of the finer and more-closely spaced precipitates, the composite given the T8 treatment exhibited higher yield strengths than the T6 materials. Despite its lower yield strength, the T6 matrix composite exhibited higher fatigue resistance than the T8 matrix composite. The cyclic deformation behavior of the composites is compared to monotonic deformation behavior and is explained in terms of microstructural instabilities that cause cyclic hardening or softening. The effect of precipitate spacing and size has a significant effect on fatigue behavior and is discussed. The interactive role of matrix strength and SiC reinforcement on stress within rogue inclusions was quantified using a finite-element analysis (FEA) unit-cell model.

  16. Direct Observation of Lattice Aluminum Environments in Li Ion Cathodes LiNi 1–yz Co y Al z O 2 and Al-Doped LiNi x Mn y Co z O 2 via 27 Al MAS NMR Spectroscopy

    SciTech Connect

    Dogan, Fulya; Vaughey, John T.; Iddir, Hakim; Key, Baris

    2016-07-06

    Direct observations of local lattice aluminum environments have been a major challenge for aluminum -bearing Li ion battery materials, such as LiNi1-y-zCoyAlzO2 Al(NCA) and aluminum-doped LiNixMnyCozO2 (NMC). Al-27 magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy is the only structural probe currently available that can qualitatively and quantitatively characterize lattice and nonlattice (i.e., surface, coatings, segregation, secondary phase etc.) aluminum coordination and provide information that helps discern its effect in the lattice. In the present study, we use NMR to gain new insights into transition metal (TM)-O-Al coordination and evolution of lattice aluminum sites upon cycling. With the aid of first-principles DFT calculations, we show direct evidence of lattice Al sites, nonpreferential Ni/Co-O-Al ordering in NCA, and the lack of bulk lattice aluminum in aluminum -"doped" NMC. Aluminum coordination of the paramagnetic (lattice) and diamagnetic (nonlattice) nature is investigated for Al-doped NMC and NCA. For the latter, the evolution of the lattice site(s) upon cycling is also studied. A clear reordering of lattice aluminum environments due to nickel migration is observed in NCA upon extended cycling.

  17. Preparing high- and low-aspect ratio AlB2 flakes from borax or boron oxide

    NASA Astrophysics Data System (ADS)

    Hall, A. C.; Economy, J.

    2000-02-01

    The commercial preparation of aluminum-diboride flakes in aluminum relies on relatively expensive starting materials. A new synthesis has been developed that allows AlB2 to be prepared directly from the reaction of borax (Na2B4O7·10H2O) or boron oxide (B2O3) with aluminum. Aluminum metal at temperatures higher than 900°C has been shown to reduce these boron-containing compounds, producing an Al2O3-containing slag and AlB2. A natural separation occurs, leaving AlB2 in the molten aluminum and Al2O3 as part of a slag that forms at the melt surface. Samples containing up to 10 vol.% AlB2 in an aluminum matrix have been directly prepared using this method.

  18. Microstructure and grain refining performance of equal-channel angular-pressed Al-5%Ti-1%B master alloy on pure aluminum

    NASA Astrophysics Data System (ADS)

    Wei, Kun Xia; Liu, Ping; Wei, Wei; Du, Qing Bo; Alexandrov, Igor V.; Hu, Jing

    2016-12-01

    Al-5%Ti-1%B master alloy was subjected to equal-channel angular pressing (ECAP) by route A at room temperature. The effect of the ECAP on the size and the distribution of Al3Ti and TiB2 particles, the fading resistance of the Al-5%Ti-1%B master alloy and the grain refining performance of pure Al ingots with the addition of the Al-5%Ti-1%B master alloy before and after ECAP have been investigated. The large platelet Al3Ti particles were fragmented into fine blocky Al3Ti particles from 88 to 25 μm after eight ECAP passes, and the TiB2 particles were well dispersed in the Al matrix. It has been revealed that grain refining efficiency was improved by adding the Al-5%Ti-1%B master alloy after ECAP to the Al melt. The mean grain size of α-Al was decreased from 1220 to 70 μm with increasing the number of ECAP passes. It has been proved that the grain size of α-Al could be well fitted by the length of Al3Ti particles and the growth restrict factor. Al-5%Ti-1%B master alloy after four ECAP passes appeared to have a better fading resistance due to fine blocky Al3Ti particles.

  19. The Effects of Al2O3 Amount on the Microstructure and Properties of Fe-Cr Matrix Composites

    NASA Astrophysics Data System (ADS)

    Shamsuddin, Saidatulakmar; Jamaludin, Shamsul Baharin; Hussain, Zuhailawati; Ahmad, Zainal Arifin

    2010-12-01

    Iron based matrix composites reinforced with 5 to 25 wt pct of Al2O3 particles were fabricated using the powder metallurgy method. The samples were prepared by mixing at 250 rpm for 30 minutes, uniaxially pressing at 750 MPa and sintering in a vacuum furnace at a temperature of 1373 K (1100 °C) for 2 hours with 10 °C/min heating rate. The optimum amount of reinforcement was determined by evaluating the microstructure, relative density, total porosity, micro Vickers hardness, and wear resistance of the composites. The results and analysis revealed that the micro Vickers hardness and wear resistance of the composites were better after increasing the reinforcement up to 20 wt pct. Increasing the Al2O3 particles to 25 wt pct resulted in a decrease in mechanical properties due to agglomeration of the particles in the matrix, which lowers the interaction between the matrix and reinforcement.

  20. The study of in vivo quantification of aluminum (Al) in human bone with a compact DD generator-based neutron activation analysis (NAA) system.

    PubMed

    Byrne, Patrick; Mostafaei, Farshad; Liu, Yingzi; Blake, Scott P; Koltick, David; Nie, Linda H

    2016-05-01

    The feasibility and methodology of using a compact DD generator-based neutron activation analysis system to measure aluminum in hand bone has been investigated. Monte Carlo simulations were used to simulate the moderator, reflector, and shielding assembly and to estimate the radiation dose. A high purity germanium (HPGe) detector was used to detect the Al gamma ray signals. The minimum detectable limit (MDL) was found to be 11.13 μg g(-1) dry bone (ppm). An additional HPGe detector would improve the MDL by a factor of 1.4, to 7.9 ppm. The equivalent dose delivered to the irradiated hand was calculated by Monte Carlo to be 11.9 mSv. In vivo bone aluminum measurement with the DD generator was found to be feasible among general population with an acceptable dose to the subject.

  1. Fabrication of an r-Al2Ti intermetallic matrix composite reinforced with α-Al2O3 ceramic by discontinuous mechanical milling for thermite reaction

    NASA Astrophysics Data System (ADS)

    Mosleh, A.; Ehteshamzadeh, M.; Taherzadeh Mousavian, R.

    2014-10-01

    In this study, a powder mixture with an Al/TiO2 molar ratio of 10/3 was used to form an r-Al2Ti intermetallic matrix composite (IMC) reinforced with α-Al2O3 ceramic by a novel milling technique, called discontinuous mechanical milling (DMM) instead of milling and ignition of the produced thermite. The results of energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) of samples with varying milling time indicate that this fabrication process requires considerable mechanical energy. It is shown that Al2Ti-Al2O3 IMC with small grain size was produced by DMM after 15 h of ball milling. Peaks for γ-TiAl as well as Al2Ti and Al2O3 are observed in XRD patterns after DMM followed by heat treatment. The microhardness of the DMM-treated composite produced after heat treatment was higher than Hv 700.

  2. Structural, optical and electrical properties of AlSb thin films deposited by pulsed laser deposition using aluminum-antimony alloying target

    NASA Astrophysics Data System (ADS)

    Yang, Ke; Li, Bing; Zhang, Jingquan; Li, Wei; Wu, Lili; Zeng, Guanggen; Wang, Wenwu; Liu, Cai; Feng, Lianghuan

    2017-02-01

    AlSb films which are a promising absorber layer for thin film solar cells were grown on glass substrate at different substrate temperature ranging from room temperature to 400 °C on glass substrates using aluminum-antimony alloying target by pulsed laser deposition (PLD) technique. Structural, optical and electrical properties of AlSb thin films were studied by X-ray diffraction (XRD), ultraviolet-visible spectrophotometer and a home-made four-probe-contact high temperature system respectively. XRD pattern shows that AlSb film is amorphous at room temperature, but when substrate temperature is higher than 100 °C, AlSb films present cubic phase structure with the preferential orientation of (111) plane. And intensity of diffraction peaks of AlSb film prepared at substrate temperature of 200 °C are stronger than that of other substrate temperature. The electrical measurement results show that conductivity activation energy of AlSb film is 0.25 eV and 0.28 eV. The indirect optical band gap is about 1.63 eV, which is very close to its theoretical value of 1.62 eV. The results of energy dispersive spectrometer (EDS) indicated the ratio of Al to Sb of AlSb films is about 1:1.

  3. Microstructural development in Al/MgAl2O4in situ metal matrix composite using value-added silica sources.

    PubMed

    Madathil Sreekumar, Vadakke; Marimuthu Pillai, Raman; Chandrasekhara Pai, Bellampettu; Chakraborty, Madhusudhan

    2008-01-01

    Al/MgAl2O4in situ metal matrix composites have been synthesized using value-added silica sources (microsilica and rice husk ash) containing ∼97% SiO2 in Al-5 wt.% Mg alloy. The thermodynamics and kinetics of MgAl2O4 formation are discussed in detail. The MgO and MgAl2O4 phases were found to dominate in microsilica (MS) and rice husk ash (RHA) value-added composites, respectively, during the initial stage of holding the composites at 750 °C. A transition phase between MgO and MgAl2O4 was detected by the scanning electron microscopy and energy-dispersive spectroscopy (SEM-EDS) analysis of the particles extracted from the composite using 25% NaOH solution. This confirms that MgO is gradually transformed to MgAl2O4 by the reaction 3SiO2(s)+2MgO(s)+4Al(l)→2MgAl2O4(s)+3Si(l). The stoichiometry of MgAl2O4, n, computed by a new methodology is between 0.79 and 1.18. The reaction between the silica sources and the molten metal stopped after 55% of the silica source was consumed. A gradual increase in mean MgAl2O4 crystallite size, D, from 24 to 36 nm was observed in the samples held for 10 h.

  4. Microstructural development in Al/MgAl2O4 in situ metal matrix composite using value-added silica sources

    PubMed Central

    Madathil Sreekumar, Vadakke; Marimuthu Pillai, Raman; Chandrasekhara Pai, Bellampettu; Chakraborty, Madhusudhan

    2008-01-01

    Al/MgAl2O4 in situ metal matrix composites have been synthesized using value-added silica sources (microsilica and rice husk ash) containing ∼97% SiO2 in Al-5 wt.% Mg alloy. The thermodynamics and kinetics of MgAl2O4 formation are discussed in detail. The MgO and MgAl2O4 phases were found to dominate in microsilica (MS) and rice husk ash (RHA) value-added composites, respectively, during the initial stage of holding the composites at 750 °C. A transition phase between MgO and MgAl2O4 was detected by the scanning electron microscopy and energy-dispersive spectroscopy (SEM–EDS) analysis of the particles extracted from the composite using 25% NaOH solution. This confirms that MgO is gradually transformed to MgAl2O4 by the reaction 3SiO2(s)+2MgO(s)+4Al(l)→2MgAl2O4(s)+3Si(l). The stoichiometry of MgAl2O4, n, computed by a new methodology is between 0.79 and 1.18. The reaction between the silica sources and the molten metal stopped after 55% of the silica source was consumed. A gradual increase in mean MgAl2O4 crystallite size, D, from 24 to 36 nm was observed in the samples held for 10 h. PMID:27877941

  5. Wear Behaviour of Al-6061/SiC Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Mishra, Ashok Kumar; Srivastava, Rajesh Kumar

    2016-06-01

    Aluminium Al-6061 base composites, reinforced with SiC particles having mesh size of 150 and 600, which is fabricated by stir casting method and their wear resistance and coefficient of friction has been investigated in the present study as a function of applied load and weight fraction of SiC varying from 5, 10, 15, 20, 25, 30, 35 and 40 %. The dry sliding wear properties of composites were investigated by using Pin-on-disk testing machine at sliding velocity of 2 m/s and sliding distance of 2000 m over a various loads of 10, 20 and 30 N. The result shows that the reinforcement of the metal matrix with SiC particulates up to weight percentage of 35 % reduces the wear rate. The result also show that the wear of the test specimens increases with the increasing load and sliding distance. The coefficient of friction slightly decreases with increasing weight percentage of reinforcements. The wear surfaces are examined by optical microscopy which shows that the large grooved regions and cavities with ceramic particles are found on the worn surface of the composite alloy. This indicates an abrasive wear mechanism, which is essentially a result of hard ceramic particles exposed on the worn surfaces. Further, it was found from the experimentation that the wear rate decreases linearly with increasing weight fraction of SiC and average coefficient of friction decreases linearly with increasing applied load, weight fraction of SiC and mesh size of SiC. The best result has been obtained at 35 % weight fraction and 600 mesh size of SiC.

  6. Effect of re-melting on particle distribution and interface formation in SiC reinforced 2124Al matrix composite

    SciTech Connect

    Mandal, Durbadal; Viswanathan, Srinath

    2013-12-15

    The interface between metal matrix and ceramic reinforcement particles plays an important role in improving properties of the metal matrix composites. Hence, it is important to find out the interface structure of composite after re-melting. In the present investigation, the 2124Al matrix with 10 wt.% SiC particle reinforced composite was re-melted at 800 °C and 900 °C for 10 min followed by pouring into a permanent mould. The microstructures reveal that the SiC particles are distributed throughout the Al-matrix. The volume fraction of SiC particles varies from top to bottom of the composite plate and the difference increases with the decrease of re-melting temperature. The interfacial structure of re-melted 2124Al–10 wt.%SiC composite was investigated using scanning electron microscopy, an electron probe micro-analyzer, a scanning transmission electron detector fitted with scanning electron microscopy and an X-ray energy dispersive spectrometer. It is found that a thick layer of reaction product is formed at the interface of composite after re-melting. The experimental results show that the reaction products at the interface are associated with high concentration of Cu, Mg, Si and C. At re-melting temperature, liquid Al reacts with SiC to form Al{sub 4}C{sub 3} and Al–Si eutectic phase or elemental Si at the interface. High concentration of Si at the interface indicates that SiC is dissociated during re-melting. The X-ray energy dispersive spectrometer analyses confirm that Mg- and Cu-enrich phases are formed at the interface region. The Mg is segregated at the interface region and formed MgAl{sub 2}O{sub 4} in the presence of oxygen. The several elements identified at the interface region indicate that different types of interfaces are formed in between Al matrix and SiC particles. The Al–Si eutectic phase is formed around SiC particles during re-melting which restricts the SiC dissolution. - Highlights: • Re-melted composite shows homogeneous particle

  7. Homocatenation of aluminum: alkane-like structures of Li2Al2 H6 and Li3Al3H8.

    PubMed

    Gish, J Tyler; Popov, Ivan A; Boldyrev, Alexander I

    2015-03-27

    Invited for the cover of this issue is Alexander I. Boldyrev and co-workers at Utah State University. The image depicts the magician who symbolizes a chemist synthesizing molecules of "aluminum homocatenated ethane and propane" based on the idea of electronic transmutation. Read the full text of the article at 10.1002/chem.201500298.

  8. Construction of a Job Exposure Matrix to Dust, Fluoride, and Polycyclic Aromatic Hydrocarbons in the Norwegian Aluminum Industry using Prediction Models

    PubMed Central

    Søyseth, Vidar; Henneberger, Paul; Virji, Mohammed Abbas; Bakke, Berit; Kongerud, Johny

    2016-01-01

    Background The Norwegian aluminum industry developed and implemented a protocol for prospective monitoring of employees’ exposure using personal samplers. We analyzed these data to develop prediction lines to construct a job exposure matrix (JEM) for the period 1986–1995. Methods The protocol for personal monitoring of exposure was implemented in all seven Norwegian aluminum plants in 1986 and continued until 1995. Personal samplers were used to collect total dust, fluorides, and total polycyclic aromatic hydrocarbons (PAH). In addition, exposure could be categorized according to process, i.e. prebake, Søderberg, and ‘other’. We constructed four-dimensional JEMs characterized by: Plant, Job descriptor, Process, and Year. Totally 8074, 6734, and 3524 measurements were available for dust, fluorides, and PAH, respectively. The data were analyzed using linear mixed models with two-way interactions. The models were assessed using the Akaike criterion (AIC) and unadjusted R2. The significance level was set to 10% (two-sided) for retaining variables in the model. Results In 1986, the geometric mean (95% confidence interval in parentheses) for total dust, total fluorides, and PAH were 3.18 (0.46–22.2) mg m−3, 0.58 (0.085–4.00) mg m−3, and 33.9 (2.3–504) μg m−3, respectively. During 10 years of follow-up, the exposure to total dust, fluorides, and PAH decreased by 9.2, 11.7, and 14.9% per year, respectively. Each model encompassed from 49 to 72 significant components of the interaction terms. The interaction components were at least as important as the main effects, and 65 to 91% of the significant components of the interaction terms were time-dependent. Conclusion Our prediction models indicated that exposures were highly time-dependent. We expect that the time-dependent changes in exposure are of major importance for longitudinal studies of health effects in the aluminum industry. PMID:26409268

  9. The behavior of ZrO2/20%Y2O3 and Al2O3 coatings deposited on aluminum alloys at high temperature regime

    NASA Astrophysics Data System (ADS)

    Pintilei, G. L.; Crismaru, V. I.; Abrudeanu, M.; Munteanu, C.; Baciu, E. R.; Istrate, B.; Basescu, N.

    2015-10-01

    Aluminum alloy present numerous advantages like lightness, high specific strength and diversity which recommend them to a high number of applications from different fields. In extreme environments the protection of aluminum alloys is difficult and requires a high number of requirements like high temperature resistance, thermal fatigue resistance, corrosion fatigue resistance and galvanic corrosion resistance. To obtain these characteristics coatings can be applied to the surfaces so they can enhance the mechanical and chemical properties of the parts. In this paper two coatings were considered for deposition on an AA2024 aluminum alloy, ZrO2/20%Y2O3 and Al2O3. To obtain a better adherence of the coating to the base material an additional bond layer of NiCr is used. Both the coatings and bond layer were deposited by atmospheric plasma spraying on the samples. The samples were subjected to a temperature of 500 °C and after that slowly cooled to room temperature. The samples were analyzed by electron microscopy and X-ray diffraction to determine the morphological and phase changes that occurred during the temperature exposure. To determine the stress level in the parts due to thermal expansion a finite element analysis was performed in the same conditions as the tests.

  10. Effect of geometrical stress concentrators on the current-induced suppression of the serrated deformation in an aluminum-magnesium AlMg5 alloy

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Zheltov, M. A.; Denisov, A. A.; Gasanov, M. F.; Kochegarov, S. S.

    2016-05-01

    The effect of an electric current on the band formation and the serrated deformation of planar specimens made of an aluminum-magnesium AlMg5 alloy and weakened by holes is experimentally studied. It is found that the concentration of elastic stress fields and the self-localized unstable plastic deformation field near a hole decreases the critical strain of appearance of the first stress drop and hinders the currentinduced suppression of band formation and the serrated Portevin-Le Chatelier deformation. These results are shown not to be related to the concentration of Joule heat near a hole.

  11. Damage Accumulation in Advanced Metal Matrix Composites Under Thermal Cycling

    DTIC Science & Technology

    1991-02-25

    Cyclically Deformed Fe-25 Cr-2 Al Alloy ," Z. Metallke, Bd. 79, H. 3, pp. 189-193. Touloukian , Y. S., Editor, 1967, "Thermophysical Properties of High...Matrix Properties FeCrAIY alloys are primarily used as high temperature oxidation coatings on nickel based superallovs. The alloys have a chromium...Increasing the aluminum content from 2% to 4% created an increasingly smooth and adherent oxide scale. Aluminum contents greater than 4% made the alloy

  12. Effect of sintering temperature and time intervals on morphological and hardness behaviour of Al-20 vol% Sn matrix composites

    NASA Astrophysics Data System (ADS)

    Badarulzaman, N. A.; Karim, S. R.; Lajis, M. A.

    2015-05-01

    Aluminium (Al) alloys are widely used in various industries, such as automotive and aerospace. The production processes in these sectors create large amount of Al residues. In this paper, a new method of recycling Al chip is presented. Metal matrix composite (MMCs) of Al-20 vol% Sn was prepared by using solid state direct conversion method of recycled Al 6061 alloy. Constant pressure (10 ton) was used to implement the cold forging process. The differences of sintering temperature (200 °C, 250 °C, 300 °C and 350 °C) and time intervals (1h, 2h, 3h, 4h and 5h) were studied to obtain the optimum hardness, strength and surface integrity of Al-20 vol% Sn. The results showed that, hardness and strength of Al-20 vol% Sn was decreased by additional temperature and increase with time interval of sintering. Sintering temperature at 350 °C produces better morphology structure of Al-Sn composites.

  13. Optical properties of double layer thin films zinc oxide doping aluminum (ZnO/Al) were deposited on glass substrates by sol gel method spray coating technique

    NASA Astrophysics Data System (ADS)

    Permatasari, Anes; Sutanto, Heri; Marito Siagian, Sinta

    2017-01-01

    Thin films of double layer of ZnO/Al has succeeded in deposition on a glass substrate using sol-gel method and spray coating techniques. Variations of doping Al as much as 2%, 4%, 6% and 8%. ZnO precursor synthesized using zinc acetate dehydrate (Zn(COOCH3)2.2H2O), isopropanol ((CH3)2CHOH) and monoethanolamine (MEA) were stirred using a magnetic stirrer for 45 minutes. ZnO precursor get homogeneous and then added of aluminum nitrate nonahydrate predetermined doping concentration and stirred again for 15 minutes. Deposition solution is done by the spray on a glass substrate and then heated at a temperature of 450°C. A layer of ZnO/Al deposited over the ZnO to produce a thin layer of a double layer. Optical properties layer of ZnO/Al characterized using UV-Vis spectrophotometer. Based on data from UV-Vis absorbance was determined the value of the energy band gap. Pure and dopped layers has different energy due the Al dopping. For pure ZnO layer has energy band gap of 3.347 eV and decreased to 3.09 eV for ZnO layer with Al dopant.

  14. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-09-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  15. Nondestructive evaluation of damage in SiC/Al metal matrix composite using x ray tomographic microscopy

    SciTech Connect

    Breunig, T.M.

    1992-01-01

    A fundamental understanding of damage evolution will be required before metal matrix composites (MMC) can be utilized safely for structural applications. Although macroscopic mechanical response to cyclic loading has been monitored in many mechanical and thermal test programs, little is known about the nucleation and growth of damage in MMC's. The goal of the present work is to improve the understanding of damage accumulation in SiC/Al using a new microscopic non-destructive volume-imaging technique, X-ray Tomographic Microscopy (XTM), which has resolution comparable to optical microscopy. Correlation of damage initiation and accumulation mechanisms and the macroscopic mechanical response of samples are discussed for continuous fiber SiC/Al MMC's. A series of mechanical tests were performed on a continuous, aligned fiber SiC/Al MMC, and the ensuing three-dimensional damage state was nondestructively characterized using XTM to map the x-ray absorptivity within the sample. The types of damage detected include: fiber fracture (SiC sheath, and C core), fiber-matrix interface microcracking, intra-ply matrix voids, and cracks. Quantitative three-dimensional measurements of damage are reported in as-fabricated, monotonically loaded and mechanically fatigue loaded SiC/Al. The XTM results indicate that increases in observed macroscopic structural stiffness during monotonic loading and the first few fatigue cycles of an MMC coupon correspond to elimination of processing-related matrix porosity and to displacement of the fibers from a somewhat irregular arrangement into a more nearly hexagonal array. The XTM of monotonically loaded samples also show that the carbon cores begin to fracture at or below 828 MPa, that is, at loads far less than those for fracture of the entire fiber. The fracture of the SiC sheath appears to be significantly affected by the fracture of the C cores.

  16. Electron Diffraction Evidence for the Ordering of Excess Nickel Atoms by Relation to Stoichiometry in Nickel-Rich Beta'-Nial Formation of a Nickel-Aluminum (Ni2al) Superlattices

    NASA Technical Reports Server (NTRS)

    Reynaud, F.

    1988-01-01

    In electron diffraction patterns of nickel-rich beta-NiAl alloys, many anomalies are observed. One of these is the appearance of diffuse intensity maxima between the reflexions of the B2 structure. This is explained by the short-range ordering of the excess nickel atoms on the simple cubic sublattice occupied only by aluminum atoms in the stoichiometric, perfectly ordered NiAl alloy. After annealing Ni 37.5 atomic percent Al and Ni 37.75 atomic percent Al for 1 week at 300 and 400 C, the diffuse intensity maxima transformed into sharp superstructure reflexions. These reflexions are explained by the formation of the four possible variants of an ordered hexagonal superstructure corresponding to the Ni2Al composition. This structure is closely related to the Ni2Al3 structure (same space group) formed by the ordering of vacancies on the nickel sublattice in aluminum-rich beta-NiAl alloys.

  17. Wear performance optimization of stir cast Al-TiB2 metal matrix composites using Taguchi design of experiments

    NASA Astrophysics Data System (ADS)

    Poria, Suswagata; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    The present study outlines the use of Taguchi parameter design to minimize the wear performance of Al-TiB2 metal matrix composites by optimizing tribological process parameters. Different weight percentages of micro-TiB2 powders with average sizes of 5-40 micron are incorporated into molten LM4 aluminium matrix by stir casting method. The wear performance of Al-TiB2 composites is evaluated in a block-on-roller type Multitribo tester at room temperature. Three parameters viz. weight percentage of TiB2, load and speed are considered with three levels each at the time of experiment. A L27 orthogonal array is used to carry out experiments accommodating all the factors and their levels including their interaction effects. Optimal combination of parameters for wear performance is obtained by Taguchi analysis. Analysis of variance (ANOVA) is used to find out percentage contribution of each parameter and their interaction also on wear performance. Weight percentage of TiB2 is forced to be the most effective parameter in controlling wear behaviour of Al-TiB2 metal matrix composite.

  18. Formation of multinary intermetallics from reduction of perovskites by aluminum flux: M(3)Au(6+)(x)()Al(26)Ti (M = Ca, Sr, Yb), a stuffed variant of the BaHg(11) type.

    PubMed

    Latturner, Susan E; Kanatzidis, Mercouri G

    2004-01-12

    New intermetallic phases were synthesized by reacting oxidic perovskites and gold metal in aluminum flux. The combination of MTiO(3) (M = Ca, Sr, Ba) and Au metal in excess molten aluminum produces quaternary compounds M(3)Au(6+)(x)()Al(26)Ti with a stuffed BaHg(11) structure type. An analogue with M = Yb was also synthesized; it shows mixed valent behavior.

  19. Boron-carbide-aluminum and boron-carbide-reactive metal cermets. [B/sub 4/C-Al

    DOEpatents

    Halverson, D.C.; Pyzik, A.J.; Aksay, I.A.

    1985-05-06

    Hard, tough, lighweight boron-carbide-reactive metal composites, particularly boron-carbide-aluminum composites, are produced. These composites have compositions with a plurality of phases. A method is provided, including the steps of wetting and reacting the starting materials, by which the microstructures in the resulting composites can be controllably selected. Starting compositions, reaction temperatures, reaction times, and reaction atmospheres are parameters for controlling the process and resulting compositions. The ceramic phases are homogeneously distributed in the metal phases and adhesive forces at ceramic-metal interfaces are maximized. An initial consolidated step is used to achieve fully dense composites. Microstructures of boron-carbide-aluminum cermets have been produced with modules of rupture exceeding 110 ksi and fracture toughness exceeding 12 ksi..sqrt..in. These composites and methods can be used to form a variety of structural elements.

  20. Visible photoluminescence in polycrystalline terbium doped aluminum nitride (Tb:AlN) ceramics with high thermal conductivity

    SciTech Connect

    Wieg, A. T.; Kodera, Y.; Wang, Z.; Garay, J. E.; Imai, T.; Dames, C.

    2012-09-10

    Thermal management continues to be one of the major challenges in the development of high powered light sources such as solid state lasers. In particular, the relatively low thermal conductivity of standard photoluminescent (PL) materials limits the overall power output and/or duty cycle. We present a method based on current activated pressure assisted densification for the fabrication of high thermal conductivity PL materials: rare earth doped polycrystalline bulk aluminum nitride. Specifically, the ceramics are translucent and are doped with Tb{sup 3+}, allowing for emission in the visible. Remarkably, the ceramics have a room temperature thermal conductivity of 94 W/(m K) which is almost seven times higher than that of the state of the art host material, Nd-doped yttrium aluminum garnet. These light emitting properties coupled with very high thermal conductivity should enable the development of a wide variety of more powerful light sources.

  1. Development and Processing Improvement of Aerospace Aluminum Alloys-Development of AL-Cu-Mg-Ag Alloy (2139)

    NASA Technical Reports Server (NTRS)

    Cho, Alex; Lisagor, W. Barry; Bales, Thomas T.

    2007-01-01

    This final report supplement in presentation format describes a comprehensive multi-tasked contract study to continue the development of the silver bearing alloy now registered as aluminum alloy 2139 by the Aluminum Association. Two commercial scale ingots were processed into nominal plate gauges of two, four and six inches, and were extensively characterized in terms of metallurgical and crystallographic structure, and resulting mechanical properties. This report includes comparisons of the property combinations for this alloy and 2XXX and 7XXX alloys more widely used in high performance applications. Alloy 2139 shows dramatic improvement in all combinations of properties, moreover, the properties of this alloy are retained in all gauge thicknesses, contrary to typical reductions observed in thicker gauges of the other alloys in the comparison. The advancements achieved in this study are expected to result in rapid, widespread use of this alloy in a broad range of ground based, aircraft, and spacecraft applications.

  2. In-situ scanning electron microscope studies of crack growth in an aluminum metal-matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1990-01-01

    Edge-notched specimens of a cast and extruded Al alloy-based, alumina particulate-reinforced composite in the annealed condition were tested in situ in a SEM apparatus equipped with a deformation stage permitting the direct observation of crack growth phenomena. Fracture in this composite is seen to proceed by initiation of microcracks ahead of the macrocrack; as deformation proceeds, the microcracks lengthen, and crack propagation occurs when the region of intense plastic straining becomes comparable to the macrocrack-microcrack distance. The sequence is then repeated.

  3. Modeling the Break-up of Nano-particle Clusters in Aluminum- and Magnesium-Based Metal Matrix Nano-composites

    NASA Astrophysics Data System (ADS)

    Manoylov, Anton; Bojarevics, Valdis; Pericleous, Koulis

    2015-07-01

    Aluminum- and magnesium-based metal matrix nano-composites with ceramic nano-reinforcements promise low weight with high durability and superior strength, desirable properties in aerospace, automobile, and other applications. However, nano-particle agglomerations lead to adverse effects on final properties: large-size clusters no longer act as dislocation anchors, but instead become defects; the resulting particle distribution will be uneven, leading to inconsistent properties. To prevent agglomeration and to break-up clusters, ultrasonic processing is used via an immersed sonotrode, or alternatively via electromagnetic vibration. A study of the interaction forces holding the nano-particles together shows that the choice of adhesion model significantly affects estimates of break-up force and that simple Stokes drag due to stirring is insufficient to break-up the clusters. The complex interaction of flow and co-joint particles under a high frequency external field (ultrasonic, electromagnetic) is addressed in detail using a discrete-element method code to demonstrate the effect of these fields on de-agglomeration.

  4. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  5. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  6. Aluminum Trichloride Inhibits the Rat Osteoblasts Mineralization In Vitro.

    PubMed

    Song, Miao; Huo, Hui; Cao, Zheng; Han, Yanfei; Gao, Li

    2017-01-01

    Aluminum (Al) is an accumulative toxic metal. Excessive Al accumulation inhibits osteoblasts mineralization and induces osteoporosis. However, the inhibition mechanism of Al on the mineralization is not fully understood. Thus, in this study, the rat osteoblasts were cultured and exposed to 0 mmol L(-1) (control group, CG) and 0.52 mmol L(-1) aluminum trichloride (AlCl3, treatment group, TG) for 7, 14, and 21 days, respectively. We found that mineralized matrix nodules, the activity of bone alkaline phosphatase, the concentration of extracellular calcium, the mRNA expression of type-I collagen, the mRNA and protein expressions of osteopontin, osteocalcin, and bone sialoprotein were all decreased, while the concentration of extracellular phosphorus was increased in TG compared with CG with time prolonged. Taken together, these results indicated that AlCl3 inhibited osteoblasts mineralization in vitro.

  7. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  8. Formation of ordered films of axially bridged aluminum phthalocyanine [(tBu){sub 4}PcAl]{sub 2}O via magnetic field-induced reaction

    SciTech Connect

    Basova, Tamara Berezin, Aleksei; Nadolinny, Vladimir; Peisert, Heiko; Chassé, Thomas; Banimuslem, Hikmat; Hassan, Aseel

    2013-11-28

    The μ-(oxo)bis[tetra-tert-butylphthalocyaninato] aluminum(III) [(tBu){sub 4}PcAl]{sub 2}O films with the crystallites oriented preferably in one direction were obtained via chemical transformation of tetra-tert-butylsubstituted chloroaluminum(III) phthalocyanine (tBu){sub 4}PcAlCl film upon its annealing in magnetic field. A comparative analysis of the influence of post-deposition annealing process without and under applied magnetic field of 1 T, on the orientation and morphology of (tBu){sub 4}PcAlCl and [(tBu){sub 4}PcAl]{sub 2}O films, has been carried out by the methods of UV-vis, Infrared and Raman spectroscopies, XRD as well as atomic force microscopy. The formation of [(tBu){sub 4}PcAl]{sub 2}O films with elongated crystallites having preferential orientation was observed upon heating of the films in magnetic field while annealing without magnetic field under the same conditions does not demonstrate any effect on the structure and morphology of these films. The reasons of the sensitivity of this reaction to the presence of such magnetic field is discussed and studied by electronic paramagnetic resonance spectroscopy.

  9. A new phase in the system lithium-aluminum: Characterization of orthorhombic Li{sub 2}Al

    SciTech Connect

    Puhakainen, Kati; Bostroem, Magnus; Groy, Thomas L.; Haeussermann, Ulrich

    2010-11-15

    Investigation of the Li rich part of the binary Li-Al system revealed the existence of a new phase, orthorhombic Li{sub 2}Al, which is isostructural to Li{sub 2}Ga and Li{sub 2}In. The crystal structure was determined from single crystal X-ray diffraction data (Cmcm, a=4.658(2) A, b=9.767(4) A, c=4.490(2) A, Z=4). Refinement of atomic position site occupancies yielded a composition Li{sub 1.92}Al{sub 1.08} (64 at% Li) indicating a small homogeneity range, Li{sub 2-x}Al{sub 1+x}. Li{sub 2}Al is the peritectic decomposition product of the stoichiometric compound Li{sub 9}Al{sub 4}, which is stable below 270{+-}2 {sup o}C. Li{sub 2}Al itself decomposes peritectically to Li{sub 3}Al{sub 2} and Li rich melt at 335{+-}2 {sup o}C. The discovery of Li{sub 2}Al (Li{sub 2-x}Al{sub 1+x}) settles a long standing inconsistency in the Li-Al phase diagram which was based on the assumption that Li{sub 9}Al{sub 4} possesses a high temperature modification. - Graphical abstract: A new phase, Li{sub 2}Al, has been discovered in the binary Li-Al system. The structure of orthorhombic Li{sub 2}Al is closely related to that of the established monoclinic phase Li{sub 9}Al{sub 4}.

  10. Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, P. J.; Lederich, R. J.; Oneal, J. E.

    1986-01-01

    A study was conducted: (1) to develop rapid solidification processed (RSP) dispersoid-containing Al-3Cu-2Li-1Mg-0.2Zr alloys as substitutes for titanium alloys and commercial 2XXX aluminum alloys for service to at least 150 C; and (2) to develop RSP Al-4Li-Cu-Mg-Zr alloys as substitutes for high-strength commercial 7XXX alloys in ambient-temperature applications. RSP Al-3Cu-2Li-1Mg-0.2Zr alloys have density-normalized yield stresses at 150 C up to 52% larger than that of 2124-T851 and up to 30% larger than that of Ti-6Al-4V. Strength at 150 C in these alloys is provided by thermally stable delta' (Al3Li), T1 (Al2LiCu), and S' (Al2CuMg) precipitates. Density-normalized yield stresses of RSP Al-3Cu-2Li-1Mg-0.2Zr alloys are up to 100% larger than that of 2124-T851 and equivalent to that of Al-8Fe-4Ce at 260 C. Strength in the RSP alloys at 260 C is provided by incoherent dispersoids and subboundary constituent particles such as T1 and S. The RSP alloys are attractive substitutes in less than or = 100-h exposures for 2xxx and Al-4Fe-Ce alloys up to 260 C and for titanium alloys up to 150 C. RSP Al-4Li-Cu-Mg-Zr alloys have ambient-temperature yield and ultimate tensile stresses similar to that of 7050-T7651, and are 14% less dense. RSP Al-4Li-0.5Cu-1.5Mg-0.2Zr has a 20% higher specific yield stress, 40% higher specific elastic modulus, and superior corrosion resistance compared to the properties of 7050-T7651. Strength in the Al-4Li-Cu-Mg-Zr alloy class is primarily provided by the substructure and delta' precipitates and is independent of Cu:Mg ratio. Improvements in fracture toughness and transverse-orientation properties in both alloy classes depend on improved melt practices to eliminate oxide inclusions which are incorporated into the consolidated forms.

  11. Reaction synthesis of Ni-Al based particle composite coatings

    SciTech Connect

    SUSAN,DONALD F.; MISIOLEK,WOICECK Z.; MARDER,ARNOLD R.

    2000-02-11

    Electrodeposited metal matrix/metal particle composite (EMMC) coatings were produced with a nickel matrix and aluminum particles. By optimizing the process parameters, coatings were deposited with 20 volume percent aluminum particles. Coating morphology and composition were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Differential thermal analysis (DTA) was employed to study reactive phase formation. The effect of heat treatment on coating phase formation was studied in the temperature range 415 to 1,000 C. Long-time exposure at low temperature results in the formation of several intermetallic phases at the Ni matrix/Al particle interfaces and concentrically around the original Al particles. Upon heating to the 500--600 C range, the aluminum particles react with the nickel matrix to form NiAl islands within the Ni matrix. When exposed to higher temperatures (600--1,000 C), diffusional reaction between NiAl and nickel produces ({gamma})Ni{sub 3}Al. The final equilibrium microstructure consists of blocks of ({gamma}{prime})Ni{sub 3}Al in a {gamma}(Ni) solid solution matrix, with small pores also present. Pore formation is explained based on local density changes during intermetallic phase formation and microstructural development is discussed with reference to reaction synthesis of bulk nickel aluminides.

  12. Fabrication and Structure Characterization of Alumina-Aluminum Interpenetrating Phase Composites

    NASA Astrophysics Data System (ADS)

    Dolata, Anna J.

    2016-08-01

    Alumina-Aluminum composites with interpenetrating networks structure belong to advanced materials with potentially better properties when compared with composites reinforced by particles or fibers. The paper presents the experimental results of fabrication and structure characterization of Al matrix composites locally reinforced via Al2O3 ceramic foam. The composites were obtained using centrifugal infiltration of porous ceramics by liquid aluminum alloy. Both scanning electron microscopy (SEM + EDS) and x-ray tomography were used to determine the structure of foams and composites especially in reinforced areas. The quality of castings, degree of pore filling in ceramic foams by Al alloy, and microstructure in area of interface were assessed.

  13. Biological functionality and mechanistic contribution of extracellular matrix-ornamented three dimensional Ti-6Al-4V mesh scaffolds.

    PubMed

    Kumar, A; Nune, K C; Misra, R D K

    2016-11-01

    The 3D printed metallic implants are considered bioinert in nature because of the absence of bioactive molecules. Thus, surface modification of bioinert materials is expected to favorably promote osteoblast functions and differentiation. In this context, the objective of this study is to fundamentally elucidate the effect of cell-derived decellularized extracellular matrix (dECM) ornamented 3D printed Ti-6Al-4V scaffolds on biological functions, involving cell adhesion, proliferation, and synthesis of vinculin and actin proteins. To mimic the natural ECM environment, the mineralized ECM of osteoblasts was deposited on the Ti-6Al-4V porous scaffolds, fabricated by electron beam melting (EBM) method. The process comprised of osteoblast proliferation, differentiation, and freeze-thaw cycles to obtain decellularized extra cellular matrix (dECM), in vitro. The dECM provided a natural environment to restore the natural cell functionality of osteoblasts that were cultured on dECM ornamented Ti-6Al-4V scaffolds. In comparison to the bare Ti-6Al-4V scaffolds, a higher cell functionality such as cell adhesion, proliferation, and growth including cell-cell and cell-material interaction were observed on dECM ornamented Ti-6Al-4V scaffolds, which were characterized by using markers for focal adhesion and cytoskeleton such as vinculin and actin. Moreover, electron microscopy also indicated higher cell-material interaction and enhanced proliferation of cells on dECM ornamented Ti-6Al-4V scaffolds, supported by MTT assay. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2751-2763, 2016.

  14. High Strength Aluminum Alloy For High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2005-01-01

    A cast article from an aluminum alloy has improved mechanical properties at elevated temperatures. The cast article has the following composition in weight percent: Silicon 6.0-25.0, Copper 5.0-8.0, Iron 0.05-1.2, Magnesium 0.5-1.5, Nickel 0.05-0.9, Manganese 0.05-1.2, Titanium 0.05-1.2, Zirconium 0.05-1.2, Vanadium 0.05-1.2, Zinc 0.05-0.9, Strontium 0.001-0.1, Phosphorus 0.001-0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10-25, and the copper-to-magnesium ratio is 4-15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2 crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix containing up to about 60% by volume of a secondary filler material.

  15. High Strength Discontinuously Reinforced Aluminum For Rocket Applications

    NASA Technical Reports Server (NTRS)

    Pandey, A. B.; Shah, S. R.; Shadoan, M.

    2003-01-01

    This study presents results on the development of a new aluminum alloy with very high strength and ductility. Five compositions of Al-Mg-Sc-Gd-Zr alloy were selected for this purpose. These alloys were also reinforced with 15 volume percent silicon-carbide and boron-carbide particles to produce Discontinuously Reinforced Aluminum (DRA) materials. Matrix alloys and DRA were processed using a powder metallurgy process. The helium gas atomization produced very fine powder with cellular-dentritic microstructure. The microstructure of matrix alloys showed fine Al3Sc based precipitate which provides significant strengthening in these alloys. DRA showed uniform distribution of reinforcement in aluminum matrix. DRA materials were tested at -320 F, 75 F in air and 7S F in gaseous hydrogen environments and matrix alloys were tested at 75 F in air. DRA showed high strengths in the range of 89-111 ksi (614-697 MPa) depending on alloy compositions and test environments. Matrix alloys had a good combination of strength, 84-89 ksi (579-621 MPa) and ductility, 4.5-6.5%. The properties of these materials can further be improved by proper control of processing parameters.

  16. The formation of tungsten doped Al2O3/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    NASA Astrophysics Data System (ADS)

    Stojadinović, Stevan; Vasilić, Rastko; Radić, Nenad; Tadić, Nenad; Stefanov, Plamen; Grbić, Boško

    2016-07-01

    Tungsten doped Al2O3/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na2WO4·2H2O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al2O3, ZnO, metallic tungsten and WO3. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al2O3/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al2O3/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al2O3/ZnO coatings is higher thanof undoped Al2O3/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na2WO4·2H2O. Tungsten in Al2O3/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the coatings, indicating slower recombination of electron-hole pairs.

  17. Effects of Al2O3 Nano-Particles on Corrosion Performance of Plasma Electrolytic Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Vakili-Azghandi, Mojtaba; Fattah-alhosseini, Arash; Keshavarz, Mohsen K.

    2016-12-01

    Corrosion resistance improvement of plasma electrolyte oxidation coatings on 6061 aluminum alloy in silicate electrolyte containing Al2O3 nano-particles was studied, with particular emphasis on the microstructure, coating growth, and corrosion behavior in 3.5 wt.% NaCl solution. The microstructure of coatings, their thickness, and phase composition were characterized using scanning electron microscopy and x-ray diffraction. All characterization data showed that the maximum coating thickness and lowest amount of porosity were obtained in a low concentration of KOH, a high concentration of Na2SiO3, and moderate concentration of Al2O3 nano-particles in the electrolyte. This combination describes the optimum plasma electrolytic oxidation electrolyte, which has the best conductivity and oxidizing state, as well as the highest incorporation of electrolyte components in the coating growth process. On the other hand, incorporation and co-deposition of Al2O3 nano-particles were more pronounced than SiO3 2- ions in some level of molar concentration, which is due to the higher impact of electron discharge force on the adsorption of Al2O3 nano-particles. The electrochemical results showed that the best protective behavior was obtained in the sample having a coat with the lowest porosity and highest thickness.

  18. Lightweight Aluminum/Nano composites for Automotive Drive Train Applications

    SciTech Connect

    Chelluri, Bhanumathi; Knoth, Edward A.; Schumaker, Edward J.

    2012-12-14

    During Phase I, we successfully processed air atomized aluminum powders via Dynamic Magnetic Compaction (DMC) pressing and subsequent sintering to produce parts with properties similar to wrought aluminum. We have also showed for the first time that aluminum powders can be processed without lubes via press and sintering to 100 % density. This will preclude a delube cycle in sintering and promote environmentally friendly P/M processing. Processing aluminum powders via press and sintering with minimum shrinkage will enable net shape fabrication. Aluminum powders processed via a conventional powder metallurgy process produce too large a shrinkage. Because of this, sinter parts have to be machined into specific net shape. This results in increased scrap and cost. Fully sintered aluminum alloy under this Phase I project has shown good particle-to-particle bonding and mechanical properties. We have also shown the feasibility of preparing nano composite powders and processing via pressing and sintering. This was accomplished by dispersing nano silicon carbide (SiC) powders into aluminum matrix comprising micron-sized powders (<100 microns) using a proprietary process. These composite powders of Al with nano SiC were processed using DMC press and sinter process to sinter density of 85-90%. The process optimization along with sintering needs to be carried out to produce full density composites.

  19. Effect of magnesium on the aging behavior of Al-Zn-Mg-Cu/Al2O3 metal matrix composites

    NASA Astrophysics Data System (ADS)

    Chou, Ming-Chun; Chao, Chuen-Guang

    1996-07-01

    The effect of magnesium content on the aging behavior of Al-Zn-Mg-Cu alloy reinforced with alumina (A12O3) was studied by using the differential scanning calorimetry (DSC) technique and hardness measurement. The magnesium contents were studied in the range from 1.23 to 2.97 wt pct. The addition of magnesium was found to increase the coherent Guinier-Preston (GP) zones in com-posites. The apparent formation enthalpy of GP zones of composites (0.1 V f) was 0.932 cal/g for 1.23 wt pct magnesium content and 1.375 cal/g for 2.97 wt pct magnesium content. The precipitation time to achieve the maximum hardness in the composites depends on the magnesium content. The time changed from 12 to 48 hours as the magnesium content increased from 1.23 to 2.97 wt pct. Both Vickers microhardness and Rockwell hardness increased with increasing magnesium content. The maximum hardness occurred in the composites that contained maximum amounts of GP zones and η' precipitates. However, the microhardness of the composites was always lower than that of monolithic alloys due to the alumina fibers which caused the suppression of GP zones and η' for-mation in the composites.

  20. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  1. Studies of waste-canister compatibility. [Waste forms: Al-Si and Pb-Sn matrix alloys, FUETAP, glass, Synroc D, and waste particles coated with carbon or carbon plus SiC

    SciTech Connect

    McCoy, H.E.

    1983-01-01

    Compatibility studies were conducted between 7 waste forms and 15 potential canister structural materials. The waste forms were Al-Si and Pb-Sn matrix alloys, FUETAP, glass, Synroc D, and waste particles coated with carbon or carbon plus silicon carbide. The canister materials included carbon steel (bare and with chromium or nickel coatings), copper, Monel, Cu-35% Ni, titanium (grades 2 and 12), several Inconels, aluminum alloy 5052, and two stainless steels. Tests of either 6888 or 8821 h were conducted at 100 and 300/sup 0/C, which bracket the low and high limits expected during storage. Glass and FUETAP evolved sulfur, which reacted preferentially with copper, nickel, and alloys of these metals. The Pb-Sn matrix alloy stuck to all samples and the carbon-coated particles to most samples at 300/sup 0/C, but the extent of chemical reaction was not determined. Testing for 0.5 h at 800/sup 0/C was included because it is representative of a transportation accident and is required of casks containing nuclear materials. During these tests (1) glass and FUETAP evolved sulfur, (2) FUETAP evolved large amounts of gas, (3) Synroc stuck to titanium alloys, (4) glass was molten, and (5) both matrix alloys were molten with considerable chemical interactions with many of the canister samples. If this test condition were imposed on waste canisters, it would be design limiting in many waste storage concepts.

  2. Irradiation behavior of the interaction product of U-Mo fuel particle dispersion in an Al matrix.

    SciTech Connect

    Kim, Y.S.; Hofman, G.

    2012-06-01

    Irradiation performance of U-Mo fuel particles dispersed in Al matrix is stable in terms of fuel swelling and is suitable for the conversion of research and test reactors from highly enriched uranium (HEU) to low enriched uranium (LEU). However, tests of the fuel at high temperatures and high burnups revealed obstacles caused by the interaction layers forming between the fuel particle and matrix. In some cases, fission gas filled pores grow and interconnect in the interdiffusion layer resulting in fuel plate failure. Postirradiation observations are made to examine the behavior of the interdiffusion layers. The interdiffusion layers show a fluid-like behavior characteristic of amorphous materials. In the amorphous interdiffusion layers, fission gas diffusivity is high and the material viscosity is low so that the fission gas pores readily form and grow. Based on the observations, a pore formation mechanism is proposed and potential remedies to suppress the pore growth are also introduced.

  3. Optical reflection from the Bragg lattice of AsSb metal nanoinclusions in an AlGaAs matrix

    SciTech Connect

    Ushanov, V. I.; Chaldyshev, V. V.; Preobrazhenskii, V. V.; Putyato, M. A.; Semyagin, B. R.

    2013-08-15

    The optical properties of metal-semiconductor metamaterials based on an AlGaAs matrix are studied. The specific feature of these materials is that there are As and AsSb nanoinclusion arrays which modify the dielectric properties of the material. These nanoinclusions are randomly arranged in the medium or form a Bragg structure with a reflectance peak at a wavelength close to 750 nm, corresponding to the transparency region of the matrix. The reflectance spectra are studied for s- and p-polarized light at different angles of incidence. It is shown that (i) As nanoinclusion arrays only slightly influence the optical properties of the medium in the wavelength range 700-900 nm, (ii) chaotic AsSb nanoinclusion arrays cause strong scattering of light, and (iii) the spatial periodicity in the arrangement of AsSb nanoinclusions is responsible for Bragg resonance in the optical reflection.

  4. Tungsten wire/FeCrAlY matrix turbine blade fabrication study

    NASA Technical Reports Server (NTRS)

    Melnyk, P.; Fleck, J. N.

    1979-01-01

    The objective was to establish a viable FRS monotape technology base to fabricate a complex, advanced turbine blade. All elements of monotape fabrication were addressed. A new process for incorporation of the matrix, including bi-alloy matrices, was developed. Bonding, cleaning, cutting, sizing, and forming parameters were established. These monotapes were then used to fabricate a 48 ply solid JT9D-7F 1st stage turbine blade. Core technology was then developed and first a 12 ply and then a 7 ply shell hollow airfoil was fabricated. As the fabrication technology advanced, additional airfoils incorporated further elements of sophistication, by introducing in sequence bonded root blocks, cross-plying, bi-metallic matrix, tip cap, trailing edge slots, and impingement inserts.

  5. Microstructure of aluminum-iron alloys subjected to severe plastic deformation

    SciTech Connect

    Senkov, O.N.; Froes, F.H.; Stolyarov, V.V.; Valiev, R.Z.; Liu, J.

    1998-04-14

    The present paper describes detailed experiments on structure and phase characterization carried out on aluminum-iron alloys after intense torsion straining. The equilibrium solubility of iron in the aluminum lattice at room temperature has been reported to be 0.025 at.%. Alloying of aluminum with iron can increase the high-temperature strength due to a dispersion of second-phase particles. This effect can be enhanced by increasing the solid solubility extension of iron in the aluminum matrix and producing non-equilibrium phases by techniques such as RS, MA or even a laser treatment. In the present work, the severe plastic deformation approach has been used to extend the iron solubility in aluminum and to produce a nano-grained structure in several Al-Fe alloys.

  6. Tailored growth of in situAl4SiC4 in laser melted aluminum melt

    NASA Astrophysics Data System (ADS)

    Chang, Fei; Gu, Dongdong

    2015-04-01

    The crystallization and growth of in situ crystals during non-equilibrium laser rapid melting/solidification process is an important research topic in the fields of both Applied Physics and Materials Science. The present paper studies the development mechanisms of in situ formed Al4SiC4 ceramic phase within the selective laser melted SiC/AlSi10Mg composites. Two different-structured Al4SiC4 having strip and particle morphologies were disclosed and their growth mechanisms were influenced by laser linear energy density (LED). An elevated LED resulted in a larger degree formation of strip-structured Al4SiC4 with the gradually coarsened crystal sizes in its length and thickness. The homogeneously dispersed particle-shaped Al4SiC4 exhibited a considerably refined nanostructure with a proper increase in LED, but showing a significant coarsening of particles at an excessive LED.

  7. The missing hydrate AlF3·6H2Odbnd [Al(H2O)6]F3: Ionothermal synthesis, crystal structure and characterization of aluminum fluoride hexahydrate

    NASA Astrophysics Data System (ADS)

    Wang, Guangmei; Mudring, Anja-Verena

    2016-11-01

    AlF3 is a strong Lewis acid and several hydrates of it are known, namely the monohydrate, the trihydrate (of which two polymorphs have been described) and the nonohydrate, which forms in the abundance of water, as well as a more complex fluoride of composition Al0.82□0.18F2.46(H2O)0.54 whose structure has been related to the ReO3 type. The monohydrate features edge connected [AlF6] octahedra, in the tri- and nonahydrate mixed F/O coordination of aluminum is observed. Here we report on a new aluminium fluoride hydrate, AlF3·6H2O, which could be obtained via ionothermal synthesis in the ionic liquid n-hexyl-pyridinium tetrafluoroborate. The ionic liquid serves in the synthesis of AlF3·6H2O as the reaction partner (fluoride source) and solvent. Overmore it controls the water activity allowing access to the missing AlF3·6H2O. Single-crystal X-ray diffraction analysis of AlF3·6H2O shows that it crystallizes in the anti-Li3Bi-type of structure according to F3[Al(H2O)6] (Fm-3m, a = 893.1(2) pm, Z = 4) featuring hexaaqua aluminium(III) cations and isolated fluoride anions. The compound was further characterized by powder X-ray diffraction, TG/DTA, IR analyses.

  8. Effect of Si3N4 powder reactivity on the preparation of the Si2N2O-Al2O3 silicon aluminum oxynitride solid solution

    NASA Technical Reports Server (NTRS)

    Sekercioglu, I.; Wills, R. R.

    1979-01-01

    Dense high-purity silicon aluminum oxynitride was prepared by reactive hot-pressing of an Si3N4-Al2O3-SiO2 mixture. The formation of a single-phase material was found to be critically dependent on the Si3N4 powder in the starting mixture. It is suggested that evolution of a chlorine- and nitrogen-containing species may enhance the reactivity of Si3N4 in this reaction. Densities of O prime sialons are very similar to that of Si2N2O, the widely quoted value in the ceramics literature of 3.1 g/cu cm for the density of Si2N2O being incorrect.

  9. The Titanium-Aluminum Phase Diagram. A Review of the Near Ti-50 At.% Al Phase Fields

    DTIC Science & Technology

    1992-07-01

    wwr O ~r, iv i nq rund . Drugwa y, ’: T i - ATTN: ’,rhrin ir , 1 r- i r’, 7-r (ni ic i cr ro r-ra t i o i A) iv 1 111 Ii rijo f Oilj’ , Hi r r i i rrri...DISPOSIT ON INSTRUCTIONS Oestrov this reort when it is no ongs needed. O not return it to the ortgonstor UNCLASSIFIED SECURITY CLASSIFICATION OF THIS PAGE...ATOMIC PER CENT ALUMINUM .0 10o W0 40 50 60 ඎ an an IrV -OC u R - I I I " " ~~~7 +La j.. Lii 800 a Ti A 13fLJUa T60C1 400 ~~~-TA 3 A 0 o 10 20 30 40

  10. Development of Ta-matrix Nb3Al Strand and Cable for High-Field Accelerator Magnet

    SciTech Connect

    Tsuchiya, K.; Ghosh, A.; Kikuchi, A.; Takeuchi, T.; Banno, N.; Iijima, Y.; Nimori, S.; Takigawa, H.; Terashima, A.; Nakamoto, T.; Kuroda, Y.; Maruyama, M.; Takao, T.; Tanaka, K.; Nakagawa, K.; Barzi, E.; Yamada, R.; Zlobin, A.

    2011-08-03

    Research and development of Nb{sub 3}Al strands and cables for a high field accelerator magnet is ongoing under the framework of the CERN-KEK collaboration. In this program, new Ta-matrix Nb{sub 3}Al strands were developed and their mechanical properties and superconducting properties were studied. The non-Cu J{sub c} values of these strands were 750 {approx} 800 A/mm{sup 2} at 15 T and 4.2 K. Using these strands, test fabrication of 27-strand Rutherford cable was carried out in collaboration with NIMS and Fermilab. The properties of the strands extracted from the cable were examined and it was found that there was no degradation of the superconducting properties of the strands. In this paper, we report the fabrication of the strands and the cable in brief and present some of the results obtained by studying their properties.

  11. AlGaN/GaN metal-insulator-semiconductor high electron mobility transistors with reduced leakage current and enhanced breakdown voltage using aluminum ion implantation

    SciTech Connect

    Sun, Shichuang; Fu, Kai E-mail: cqchen@mail.hust.edu.cn; Yu, Guohao; Zhang, Zhili; Song, Liang; Deng, Xuguang; Li, Shuiming; Sun, Qian; Cai, Yong; Zhang, Baoshun; Qi, Zhiqiang; Dai, Jiangnan; Chen, Changqing E-mail: cqchen@mail.hust.edu.cn

    2016-01-04

    This letter has studied the performance of AlGaN/GaN metal-insulator-semiconductor high electron mobility transistors on silicon substrate with GaN buffer treated by aluminum ion implantation for insulating followed by a channel regrown by metal–organic chemical vapor deposition. For samples with Al ion implantation of multiple energies of 140 keV (dose: 1.4 × 10{sup 14} cm{sup −2}) and 90 keV (dose: 1 × 10{sup 14} cm{sup −2}), the OFF-state leakage current is decreased by more than 3 orders and the breakdown voltage is enhanced by nearly 6 times compared to the samples without Al ion implantation. Besides, little degradation of electrical properties of the 2D electron gas channel is observed where the maximum drain current I{sub DSmax} at a gate voltage of 3 V was 701 mA/mm and the maximum transconductance g{sub mmax} was 83 mS/mm.

  12. Interfacial characteristics of diamond/aluminum composites with high thermal conductivity fabricated by squeeze-casting method

    SciTech Connect

    Jiang, Longtao; Wang, Pingping; Xiu, Ziyang; Chen, Guoqin; Lin, Xiu; Dai, Chen; Wu, Gaohui

    2015-08-15

    In this work, aluminum matrix composites reinforced with diamond particles (diamond/aluminum composites) were fabricated by squeeze casting method. The material exhibited a thermal conductivity as high as 613 W / (m · K). The obtained composites were investigated by scanning electron microscope and transmission electron microscope in terms of the (100) and (111) facets of diamond particles. The diamond particles were observed to be homogeneously distributed in the aluminum matrix. The diamond{sub (111)}/Al interface was found to be devoid of reaction products. While at the diamond{sub (100)}/Al interface, large-sized aluminum carbides (Al{sub 4}C{sub 3}) with twin-crystal structure were identified. The interfacial characteristics were believed to be responsible for the excellent thermal conductivity of the material. - Graphical abstract: Display Omitted - Highlights: • Squeeze casting method was introduced to fabricate diamond/Al composite. • Sound interfacial bonding with excellent thermal conductivity was produced. • Diamond{sub (111)}/ aluminum interface was firstly characterized by TEM/HRTEM. • Physical combination was the controlling bonding for diamond{sub (111)}/aluminum. • The growth mechanism of Al{sub 4}C{sub 3} was analyzed by crystallography theory.

  13. Potential of an Al-Ti-MgAl2O4 Master Alloy and Ultrasonic Cavitation in the Grain Refinement of a Cast Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Sreekumar, V. M.; Babu, N. H.; Eskin, D. G.

    2017-02-01

    A new grain refining master alloy containing MgAl2O4 and Ti was synthesized by in situ reaction of TiO2 particles in an Al-Mg melt. MgAl2O4 particles formed were distributed in the melt by ultrasonic cavitation processing. The obtained master alloy showed considerable (50 pct) grain refining ability in a commercial A357-type Al-Si alloy. Ultrasonication contributed further to 25 pct in the grain refinement. In comparison with a commercial Al-5 pct Ti-1 pct B master alloy, the efficiency of the new master alloy is less at a lower addition rate. Nevertheless, both master alloys performed similarly at higher additions. The strength and ductility of the inoculated and ultrasonicated alloy showed at least a 10 pct and a 50 pct increase, respectively, as compared with non-grain-refined alloy and a similar mechanical performance in comparison with the alloy inoculated with Al-5 pct Ti-1 pct B master alloy.

  14. The effect of matrix microstructure on cyclic response and fatigue behavior of particle-reinforced 2219 aluminum. Part 2: Behavior at 150 C

    SciTech Connect

    Vyletel, G.M.; Van Aken, D.C.; Allison, J.E.

    1995-12-01

    The 150 C cyclic response of peak-aged and overaged 2219/TiC/15p and 2219 Al was examined using fully reversed plastic strain-controlled testing. The cyclic response of peak-aged and overaged particle-reinforced materials showed extensive cyclic softening. This softening began at the commencement of cycling and continued until failure. At a plastic strain below 5 {times} 10{sup {minus}3}, the unreinforced materials did not show evidence of cyclic softening until approximately 30 pct of the life was consumed. In addition, the degree of cyclic softening ({Delta}{sigma}) was significantly lower in the unreinforced microstructures. The cyclic softening in both reinforced and unreinforced materials was attributed to the decomposition of the {theta}{prime} strengthening precipitates. The extent of the precipitate decomposition was much greater in the composite materials due to the increased levels of local plastic strain in the matrix caused by constrained deformation near the TiC particles.

  15. Geochemistry of dissolved aluminum at low pH: Extent and significance of Al-Fe(III) coprecipitation below pH 4.0

    NASA Astrophysics Data System (ADS)

    Sánchez-España, Javier; Yusta, Iñaki; Gray, Jennifer; Burgos, William D.

    2016-02-01

    This work examines the geochemical behavior of dissolved aluminum in sulfate-rich acidic waters. Our observations were obtained during several years of geochemical and mineralogical research in the San Telmo acidic pit lake and other pit lakes of SW Spain. The work includes scanning and transmission electron microscopy (SEM, TEM) of suspended mineral colloids found in deep lake waters. Energy dispersive spectroscopy (EDS) coupled to scanning and high resolution transmission electron microscopy (STEM, HRTEM) revealed not only the presence and formation of discrete, sub-micron Al solids like alunite, but also the abundance and distribution of Al into Fe(III) phases typical of acid mine drainage, such as schwertmannite and jarosite, at a nanometric resolution. The main conclusion emerging from our work is that the fate and transport of Al at low pH (<4.0) can be largely influenced by adsorption on and/or coprecipitation with both schwertmannite and jarosite. Under the geochemical conditions studied (SO42- = 10-2 M, Fe(III) ∼ Al = 10-3 M), alunite formation may occur at pH > 3.3, as suggested by mineralogical observations and geochemical modelling. Below this pH, and contrary to the extended assumption, Al is not truly conservative, and in the presence of ferric iron, both metals may co-precipitate at a substantial extent to form either particles of Al-rich schwertmannite (containing up to ca. 8 at.% Al with [Fe/(Fe + Al)] = 0.77) and/or crystals of H3O+- to K+-jarosite (containing up to ca. 10 at.% Al with [Fe/(Fe + Al)] = 0.54). This Al incorporation seems to take place by adsorption on particle surfaces in schwertmannite and by atomic substitution for Fe3+ in jarosite. Alunite is also unstable at this low pH range with respect to jarosite, which may lead either to isomorphic transformation and/or to chemically zoned crystals with jarositic rims around previously formed alunite cores. As a whole, the compositional spectrum of the analyzed jarosites and alunites

  16. Wear behavior of Al-Si alloy based metal matrix composite reinforced with TiB2

    NASA Astrophysics Data System (ADS)

    Sahoo, J. K.; Sahoo, S. K.; Sutar, H.; Sarangi, B.

    2017-02-01

    Al-Si alloy based composites are widely used in automotive, aerospace and for structural application due to improved strength to weight ratio, low density, and better wear resistance. In the present work, Al-xSi-5TiB2 (x=7, 11, 12.6) in-situ composite was synthesized successfully by stir casting method. Here the composites were prepared by the exothermic reaction of K2TiF6 and KBF4 salts with the molten Al-x Si alloy. The dry sliding wear behavior of Al-Si matrix composites reinforced with 5 % TiB2 was studied using a pin-on-disc wear testing machine to study the effect of % Si, load (10, 20, 30 N), sliding speed (1.36, 1.82, 2.27 m.s-1) and sliding distance on stir cast Al–xSi-5TiB2 composites. The Al-Si alloy and the reinforcement mixers were confirmed by the X-ray Diffraction analysis. The microstructure of Al-xSi-5TiB2 composite was investigated by using Optical Microscope to determine the phases present in the prepared composites. The prepared AMC composites were tested for hardness using Vickers Hardness tester with the variation of Si. Wear rate (mm3/m), Wear resistance (m/mm3), Specific Wear rate (m3/N.m) and were analyzed with various conditions. The worn surfaces of the specimens were analyzed before and after wear testing by Scanning Electron Microscope (SEM) to determine the governing wear mechanisms in the composites. Wear rate and specific wear rate decreases at all the operating condition with increase in wt% Si. Wear resistance all most increases with increase in wt% Si. Hardness values are increased with increase in amount of Si.

  17. Influence of Cr and W alloying on the fiber-matrix interfacial shear strength in cast and directionally solidified sapphire NiAl composites

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Tiwari, R.; Tewari, S. N.

    1995-01-01

    Sapphire-reinforced NiAl matrix composites with chromium or tungsten as alloying additions were synthesized using casting and zone directional solidification (DS) techniques and characterized by a fiber pushout test as well as by microhardness measurements. The sapphire-NiAl(Cr) specimens exhibited an interlayer of Cr rich eutectic at the fiber-matrix interface and a higher interfacial shear strength compared to unalloyed sapphire-NiAl specimens processed under identical conditions. In contrast, the sapphire-NiAl(W) specimens did not show interfacial excess of tungsten rich phases, although the interfacial shear strength was high and comparable to that of sapphire-NiAl(Cr). The postdebond sliding stress was higher in sapphire-NiAl(Cr) than in sapphire-NiAl(W) due to interface enrichment with chromium particles. The matrix microhardness progressively decreased with increasing distance from the interface in both DS NiAl and NiAl(Cr) specimens. The study highlights the potential of casting and DS techniques to improve the toughness and strength of NiAl by designing dual-phase microstructures in NiAl alloys reinforced with sapphire fibers.

  18. Abrasive Wear Behavior of In Situ TiC Reinforced with Al-4.5%Cu Matrix

    NASA Astrophysics Data System (ADS)

    Kumar, Anand; Jha, P. K.; Mahapatra, M. M.

    2014-03-01

    The present work deals with the investigation on weight loss and coefficient of friction of TiC reinforced Al-4.5%Cu in situ metal matrix composites. Experiments were conducted using pin-on-disc apparatus against abrasive paper by varying the applied load, sliding distance, and weight percentage of TiC. The results indicated significant improvement in the mechanical properties and wear resistance of experimental composites as compared to the parent metal matrix. The percentage of porosity though increased with increasing TiC reinforcement. The variation of weight loss of composites increased linearly with increasing applied load and sliding distance, whereas decreased with increasing weight percentage of TiC reinforcement. The coefficient of friction decreased linearly with increasing applied load and TiC reinforcement. SEM micrographs of worn surfaces show a well compacted transfer layer of wear debris along with wear track over the sliding surface. Grooves, delamination, and crack propagation were also observed in all test samples. The effective depth of penetration and size of debris was seen to reduce with increasing wt.% of TiC reinforcement in metal matrix.

  19. Finite element investigation into the thermal conductivity of carbon nanotube/aluminum nanocomposites

    NASA Astrophysics Data System (ADS)

    Rouhi, S.; Ansari, R.; Ahmadi, M.

    2017-02-01

    This paper aims to study the thermal conductivity coefficient of aluminum matrices reinforced by single-walled carbon nanotubes. To obtain the thermal conductivity coefficient of the nanocomposites, a small temperature difference is applied on two opposite edges of a representative volume element. The nanotubes are distributed in Al matrix by using three different patterns, including random pattern, regular pattern with nanotube direction along the temperature difference and regular pattern with nanotube direction perpendicular to the temperature change. It is shown that the best enhancement in the thermal conductivity of aluminum matrix occurs by the regular distribution of the nanotubes along the temperature change. Also, increasing the volume fraction of nanotubes in aluminum matrix leads to increasing the thermal conductivity coefficient of the nanocomposite.

  20. Microstructure and high-temperature oxidation resistance of TiN/Ti3Al intermetallic matrix composite coatings on Ti6Al4V alloy surface by laser cladding

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaowei; Liu, Hongxi; Wang, Chuanqi; Zeng, Weihua; Jiang, Yehua

    2010-11-01

    A high-temperature oxidation resistant TiN embedded in Ti3Al intermetallic matrix composite coating was fabricated on titanium alloy Ti6Al4V surface by 6kW transverse-flow CO2 laser apparatus. The composition, morphology and microstructure of the laser clad TiN/Ti3Al intermetallic matrix composite coating were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). In order to evaluate the high-temperature oxidation resistance of the composite coatings and the titanium alloy substrate, isothermal oxidation test was performed in a conventional high-temperature resistance furnace at 600°C and 800°C respectively. The result shows that the laser clad intermetallic composite coating has a rapidly solidified fine microstructure consisting of TiN primary phase (granular-like, flake-like, and dendrites), and uniformly distributed in the Ti3Al matrix. It indicates that a physical and chemical reaction between the Ti powder and AlN powder occurred completely under the laser irradiation. In addition, the microhardness of the TiN/Ti3Al intermetallic matrix composite coating is 844HV0.2, 3.4 times higher than that of the titanium alloy substrate. The high-temperature oxidation resistance test reveals that TiN/Ti3Al intermetallic matrix composite coating results in the better modification of high-temperature oxidation behavior than the titanium substrate. The excellent high-temperature oxidation resistance of the laser cladding layer is attributed to the formation of the reinforced phase TiN and Al2O3, TiO2 hybrid oxide. Therefore, the laser cladding TiN/Ti3Al intermetallic matrix composite coating is anticipated to be a promising oxidation resistance surface modification technique for Ti6Al4V alloy.

  1. Improved performance of U-Mo dispersion fuel by Si addition in Al matrix.

    SciTech Connect

    Kim, Y S; Hofman, G L

    2011-06-01

    The purpose of this report is to collect in one publication and fit together work fragments presented in many conferences in the multi-year time span starting 2002 to the present dealing with the problem of large pore formation in U-Mo/Al dispersion fuel plates first observed in 2002. Hence, this report summarizes the excerpts from papers and reports on how we interpreted the relevant results from out-of-pile and in-pile tests and how this problem was dealt with. This report also provides a refined view to explain in detail and in a quantitative manner the underlying mechanism of the role of silicon in improving the irradiation performance of U-Mo/Al.

  2. Ultrasonic-Assisted Synthesis of Graphite-Reinforced Al Matrix Nanocomposites

    NASA Astrophysics Data System (ADS)

    Christy Roshini, P.; Nagasivamuni, B.; Raj, Baldev; Ravi, K. R.

    2015-06-01

    A novel approach to produce Al-2 vol.% graphite nanocomposites using micron-sized graphite particles has been reported using conventional stir casting technique combined with ultrasonic treatment. Microstructural observations indicate that the visible agglomerations and porosities are significantly reduced after ultrasonic treatment. Transmission electron microscopy studies of ultrasonic-treated composites reveal that the size of the graphite particles is reduced substantially and its morphology is transformed into flake type structures. The width of the graphite flakes is reduced markedly with the increase in ultrasonic processing time and it is found to be in the range of 100-120 nm with an aspect ratio of 8.83 after 5 min of ultrasonication. Added to that, considerable improvement in the hardness values are noted for ultrasonic-treated Al-2 vol.% graphite composites when compared to conventional untreated composites. The mechanism behind the significant reduction in graphite particle size and porosity, uniform distribution of graphite particles and hardness increments are discussed.

  3. Computational Investigation of Structured Shocks in Al/SiC-Particulate Metal-Matrix Composites

    DTIC Science & Technology

    2011-06-01

    aerospace industry (e.g. space debris impact shields) and defense industry (e.g. light-weight, high -performance blast and ballistic protection systems...Pandey et al., 2001). In these applications, full advantage is taken of the superior performance of MMCs under high loading-rate conditions. It is...generally recognized that in order to further increase the performance of MMCs in the high loading-rate applications, improved knowledge of the basic

  4. Aluminum carboxymethyl cellulose-rice bran microcapsules: enhancing survival of Lactobacillus reuteri KUB-AC5.

    PubMed

    Chitprasert, Pakamon; Sudsai, Polin; Rodklongtan, Akkaratch

    2012-09-01

    This research aimed to enhance the survival of Lactobacillus reuteri KUB-AC5 from heat conditioning by using microencapsulation with aluminum carboxymethyl cellulose-rice bran (AlCMC-RB) composites of different weight ratios of 1:0, 1:1, and 1:1.5. The cell/polymer suspension was crosslinked with aluminum chloride at different agitation speeds of 1200, 1500, and 2100 rpm. The AlCMC microcapsules had significantly higher encapsulation efficiency, but lower microcapsule yield than the AlCMC-RB microcapsules (p≤0.05). Scanning electron microscopy revealed the complexation between AlCMC and RB. Fourier transform infrared spectroscopy showed hydrogen bondings between AlCMC, RB, and cells. The AlCMC-RB microcapsules had significantly lower aluminum ion and moisture contents than the AlCMC ones. After heat exposure, the viability of non-encapsulated and microencapsulated cells in the AlCMC matrix dramatically declined, while that of microencapsulated cells in the AlCMC-RB matrix was about 8 log CFU/g. The results showed the promising potential of the AlCMC-RB composite microcapsules for the protection of probiotics against heat.

  5. Microstructure/mechanical property relationships for various thermal treatments of Al-Cu-Mg-X PM aluminum alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1986-01-01

    The thermal response and aging behavior of three 2XXX-series powder metallurgy aluminum alloys have been investigated, using Rockwell B hardness measurements, optical and electron microscopy, and energy-dispersive chemical analysis, in order to correlate microstructure with measured mechanical properties. Results of the thermal response study indicated that an increased solution heat treatment temperature was effective in resolutionizing large primary constituents in the alloy bearing more copper but had no apparent effect on the microconstituents of the other two. Aging studies conducted at room temperature and at 120, 150, and 180 C for times ranging up to 60 days indicated that classic aging response curves, as determined by hardness measurements, occurred at lower aging temperatures than were previously studied for these alloys, as well as at lower aging temperatures than are commonly used for ingot metallurgy alloys of similar compositions. Microstructural examination and fracture surface analysis of peak-aged tension specimens indicated that the highest tensile strengths are associated with extremely fine and homogeneous distributions of theta-prime or S-prime phases combined with low levels of both large constituent particles and dispersoids. Examination of the results suggest that refined solution heat treatments and lower aging temperatures may be necessary to achieve optimum mechanical properties for these 2XXX series alloys.

  6. Wettability of Aluminum on Alumina

    NASA Astrophysics Data System (ADS)

    Bao, Sarina; Tang, Kai; Kvithyld, Anne; Tangstad, Merete; Engh, Thorvald Abel

    2011-12-01

    The wettability of molten aluminum on solid alumina substrate has been investigated by the sessile drop technique in a 10-8 bar vacuum or under argon atmosphere in the temperature range from 1273 K to 1673 K (1000 °C to 1400 °C). It is shown that the reduction of oxide skin on molten aluminum is slow under normal pressures even with ultralow oxygen potential, but it is enhanced in high vacuum. To describe the wetting behavior of the Al-Al2O3 system at lower temperatures, a semiempirical calculation was employed. The calculated contact angle at 973 K (700 °C) is approximately 97 deg, which indicates that aluminum does not wet alumina at aluminum casting temperatures. Thus, a priming height is required for aluminum to infiltrate a filter. Wetting in the Al-Al2O3 system increases with temperature.

  7. Wear Behavior of Al-SiC Metal Matrix Composite under various Corrosive Environments

    NASA Astrophysics Data System (ADS)

    Pradhan, Smrutiranjan; Barman, Tapan Kumar; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    This paper investigates the wear behavior under corrosive environments of LM6 based metal matrix composite reinforced with 5 wt% SiC prepared through the stir casting method. The experiments are carried out in a pin-on-disk tribotester varying five levels of normal load and sliding speed. The duration of each experiment is fixed for 30 minutes. Three environments viz. dry, deionised and dilute acid environments are considered to carry out the tribological tests. The composite exhibits slightly good wear resistance under low load and speed condition but weight loss increases as these parameters increases in all three environments. Maximum weight loss occurs in case of acid environment as it is more corrosive than dry and deionised environment. The wear surface of the composite is examined through the scanning electron microscopic (SEM) and energy dispersive x-ray analysis (EDX).

  8. Thermal conductivity of diethylene glycol based magnesium-aluminum spinel (MgAl2O4-DG) nanofluids

    NASA Astrophysics Data System (ADS)

    Żyła, Gaweł; Fal, Jacek; Gizowska, Magdalena; Perkowski, Krzysztof

    2016-12-01

    The paper presents the results of measurements of the thermal conductivity of MgAl_2O_4 -DG nanofluids. The dependence of the thermal conductivity on concentration of nanoparticles in various temperatures from 293.15 to 338.15 K with 15 K step was examined. Experimental data was modeled with existing theoretical models describing the effects of the concentration of particles on the thermal conductivity of the suspension. It was presented that thermal conductivity of MgAl_2O_4 -DG nanofluids increases proportional to volume concentration of nanoparticles.

  9. Short-term aluminum administration in the rat: reductions in bone formation without osteomalacia

    SciTech Connect

    Goodman, W.G.

    1984-05-01

    Aluminum may be a pathogenic factor in dialysis-associated osteomalacia. To study the early effects of Al on bone, cortical bone growth was measured in pair-fed rats given Al and control rats over two consecutive intervals of 28 (period I) and 16 (period II) days, respectively, using tetracycline labeling of bone. Al (2 mg elemental Al per rat) was administered intraperitoneally for 5 days each week, except for the first week of study, when an incremental dose of Al was given. Control rats received saline vehicle only. For the entire 44-day study, bone and matrix formation were reduced from control values in rats given Al. Although bone and matrix formation remained at control levels during period I in rats given Al, both measurements decreased from control values during period II. During Al exposure, bone and matrix apposition at the periosteum were reduced from control levels in period II, but not in period I. Neither osteoid width nor mineralization front width increased from control values in rats given Al. These findings indicate that Al reduces bone and matrix formation early in the course of Al exposure and prior to the development of histologic osteomalacia. Rather than acting as an inhibitor of mineralization, the early effect of Al on bone is the suppression of matrix synthesis. Our results suggest that the state of low bone formation seen in dialysis-associated osteomalacia may be the consequence of a direct toxic effect of Al on the cellular activity of osteoblasts. 29 references, 3 tables.

  10. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  11. Orientation relationship between α-Fe precipitate and α-Al2O3 matrix in iron-implanted sapphire.

    PubMed

    Wang, Y; Liu, X P; Qin, G W

    2014-07-01

    Fe ions were implanted into α-Al2O3 single crystals (sapphire) at room temperature and annealed in a reducing atmosphere. The orientation relationships (ORs) between α-Fe particles and sapphire matrix were investigated using transmission electron microscopy (TEM). All the α-Fe particles have the orientation relationship (OR) of (111)α-Fe||(0001)sapphire and [11¯0]α-Fe||[112¯0]sapphire with sapphire. This OR is predicted precisely by the coincidence of reciprocal lattice points (CRLP) method. The other OR of (110)α-Fe||(0001)sapphire and [111]α-Fe||[51¯4¯0]sapphire reported before is confirmed by the same method to be one of the secondary preferred orientation relationships in the α-Fe/sapphire system.

  12. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  13. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  14. Understanding and development of cost-effective industrial aluminum back surface field (Al-BSF) silicon solar cells

    NASA Astrophysics Data System (ADS)

    Chen, Nian

    For the long-term strategy of gradual decarbonization of the world's energy supply, high penetration of PV electricity is critical in the future world energy landscape. In order to achieve this, solar electricity with competitive cost to fossil fuel energy is necessary. To be able to obtain high efficiency solar cells, many advanced cell architectures have been developed commercially by PV industry. However, the fabrication of these cells necessitates complex processing steps and high requirements on semiconductor materials, which make it not as cost-effective as the state-of-the-art conventional Al-BSF structure. In order to keep the cost of PV cell low and improve on the efficiency with fewer processing steps, this thesis work focuses on the understanding of the conventional Al-BSF solar cell structure. The research work therefore, focuses on the (i) design, and modeling of front metal electrodes including the use of multi-bus-bar capable of decreasing the gridline resistance, (ii) fine-line printing and (iii) metal contact co-firing using high belt speed that is not common to the solar industry to achieve ~20% efficient industrial Al-BSF silicon solar cells. In order to achieve the objectives of this thesis work, firstly, the appropriate Al paste was investigated for lowest back surface recombination velocity (BSRV), which gives high open circuit voltage (Voc). Secondly, the impact of emitter sheet resistance on solar cell performance was modeled to determine the optimal sheet resistance, and the uniformity of emitter was also investigated. Thirdly, modeling on the front metal electrodes was carried out to investigate the optimal number of busbars, and determine the optimum number of gridlines and gridline geometries that would result in low series resistance (Rs), high fill factor (FF) and hence high efficiency. Fourthly, the modeled results were experimentally validated through fine-line printing and optimized contact co-firing. By combining each layer to make

  15. Influence of Mo addition on dielectric properties of AlN ceramic matrix composites

    NASA Astrophysics Data System (ADS)

    Zhang, Yan; Yang, Zhimin; Ma, Huina; Du, Jun

    2009-03-01

    AlN-Mo composite ceramics were prepared by spark plasma sintering (SPS) with CaF2 as sintering aids. Effect of Mo addition on the thermal conductivity and dielectric properties of the composite ceramics had been studied. The results show that the room temperature thermal conductivity increases with increasing the content of Mo, and the value begins to decrease slightly when the Mo concentration exceeds 20 vol. %. Analyses indicate that the key factors to dielectric properties are the metal phase concentration and the microstructure of Mo particles. 1 vol. % Ni has been added into the composite ceramics to change the distribution of the Mo phase. The elongated shape particles which link with each other have a tendency to acquire rounded forms which are thermodynamically more stable. Consequently, the dielectric constant and loss of the composite ceramics could be adjusted and the material becomes an electrical conductor in the case of Mo volume fraction of more than 23%. Furthermore, the dielectric properties could be improved to a large extent by transforming the microstructure of the metal particles when the concentration of Mo is fixed.

  16. 27Al, 47,49Ti, 31P, and 13C MAS NMR Study of VX, GD, and HD Reactions with Nanosize Al2O3, Conventional Al2O3 and TiO2, and Aluminum and Titanium Metal

    DTIC Science & Technology

    2007-01-01

    reactions involved and peak assignments for titanophosphonate 3, Ti(m) and anatase (see text). 17568 J. Phys. Chem. C , Vol. 111, No. 47, 2007 Wagner et al...postulated to be Ti(O)[O2P(CH3)OPin]2, in agreement with elemental analysis. High-field 47,49Ti MAS NMR of anatase shows marked narrowing of its signals...Metal 14. ABSTRACT 16. SECURITY CLASSIFICATION OF: Reactions of VX, GD, and HD with Al2O3, TiO2 ( anatase and rutile), aluminum, and titanium metal

  17. Theoretical calculation of positron affinities of solute clusters in aluminum alloys

    NASA Astrophysics Data System (ADS)

    Mizuno, Masataka; Araki, Hideki; Shirai, Yasuharu

    2016-01-01

    We have performed theoretical calculations of positron states for solute clusters in aluminum alloys to estimate the positron affinity of solute clusters. Positron states of solute clusters in aluminum alloys were calculated under the electronic structures obtained by first- principles molecular orbital calculations using Al158-X13 clusters. We defined the positron affinity of the solute clusters by the difference in the lowest potential sensed by positrons between the solute clusters and Al bulk. With increasing atomic number of 3d metals, the annihilation fraction of the solute clusters rapidly increases at Mn and shows a maximum at Ni. A similar trend is observed for 4d metals. The localization of positron at the solute clusters mainly arises from charge transfer from Al matrix to solute clusters. The positron affinity defined in this work well represents the localization of positron at the solute clusters in aluminum alloys.

  18. Characterization of tool wear and weld optimization in the friction-stir welding of cast aluminum 359+20% SiC metal-matrix composite

    SciTech Connect

    Fernandez, G.J.; Murr, L.E

    2004-03-15

    Tool wear for threaded steel pin tools declines with decreasing rotation speed and increasing traverse or weld speeds for the friction-stir welding (FSW) of Al 359+20% SiC metal-matrix composite (MMC). Less than 10% tool wear occurs when the threaded tool erodes to a self-optimized shape resembling a pseudo-hour glass at weld traverse distances in excess of 3 m. There is only a 7% reduction in the SiC mean particle size in the weld zone for self-optimized pin tools with no threads as compared with a 25% variation for threaded tools wearing significantly at the start of welding. The weld zone becomes more homogeneous for efficient welding with self-optimized tools, and there is a reduction in the weld zone grain size due to dynamic recrystallization, which facilitates the solid-state flow. Transmission electron microscopy shows little difference in the dislocation density from the base material to the weld zone, but there is a propensity of dislocation loops in the weld zone. The weld zone is observed to harden by as much as 30%, in contrast to the base material, as a consequence of the recrystallized grain size reduction and the SiC particles distributed therein.

  19. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and alloy 2219, February 1993

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1993-02-01

    Tensile and fracture toughness were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049, and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10 percent stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher (about 50 percent) than WL049-T851 at low temperatures; the higher toughness is attributed to the presence of fewer constituent particles and the tendency to delaminate at low temperatures. The delamination divides the moving crack, thus separating it into smaller regions where plane stress (rather than plane strain) conditions are conducive to increased toughness.

  20. Decarbonization process for carbothermically produced aluminum

    DOEpatents

    Bruno, Marshall J.; Carkin, Gerald E.; DeYoung, David H.; Dunlap, Sr., Ronald M.

    2015-06-30

    A method of recovering aluminum is provided. An alloy melt having Al.sub.4C.sub.3 and aluminum is provided. This mixture is cooled and then a sufficient amount of a finely dispersed gas is added to the alloy melt at a temperature of about 700.degree. C. to about 900.degree. C. The aluminum recovered is a decarbonized carbothermically produced aluminum where the step of adding a sufficient amount of the finely dispersed gas effects separation of the aluminum from the Al.sub.4C.sub.3 precipitates by flotation, resulting in two phases with the Al.sub.4C.sub.3 precipitates being the upper layer and the decarbonized aluminum being the lower layer. The aluminum is then recovered from the Al.sub.4C.sub.3 precipitates through decanting.

  1. Li.sub.2 O-Al.sub.2 O.sub.3 -SiO.sub.2 glass ceramic-aluminum containing austenitic stainless steel composite body and a method of producing the same

    DOEpatents

    Cassidy, Roger T.

    1990-05-01

    The present invention relates to a hermetically sealed Li.sub.2 O-Al.sub.2 O.sub.3 -SiO.sub.2 glass ceramic-aluminum containing stainless steel composite body and a method of producing the body. The composite body includes an oxide interfacial region between the glass ceramic and metal, wherein the interfacial region consists essentially of an Al.sub.2 O.sub.3 layer. The interfacial Al.sub.2 O.sub.3 region includes constituents of both the metal and glass ceramic.

  2. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  3. Effect of thermal exposure, forming, and welding on high-temperature, dispersion-strengthened aluminum alloy: Al-8Fe-1V-2Si

    NASA Technical Reports Server (NTRS)

    Kennedy, J. R.; Gilman, P. S.; Zedalis, M. S.; Skinner, D. J.; Peltier, J. M.

    1991-01-01

    The feasibility of applying conventional hot forming and welding methods to high temperature aluminum alloy, Al-8Fe-1V-2Si (FVS812), for structural applications and the effect of thermal exposure on mechanical properties were determined. FVS812 (AA8009) sheet exhibited good hot forming and resistance welding characteristics. It was brake formed to 90 deg bends (0.5T bend radius) at temperatures greater than or equal to 390 C (730 F), indicating the feasibility of fabricating basic shapes, such as angles and zees. Hot forming of simple contoured-flanged parts was demonstrated. Resistance spot welds with good static and fatigue strength at room and elevated temperatures were readily produced. Extended vacuum degassing during billet fabrication reduced porosity in fusion and resistance welds. However, electron beam welding was not possible because of extreme degassing during welding, and gas-tungsten-arc welds were not acceptable because of severely degraded mechanical properties. The FVS812 alloy exhibited excellent high temperature strength stability after thermal exposures up to 315 C (600 F) for 1000 h. Extended billet degassing appeared to generally improve tensile ductility, fatigue strength, and notch toughness. But the effects of billet degassing and thermal exposure on properties need to be further clarified. The manufacture of zee-stiffened, riveted, and resistance-spot-welded compression panels was demonstrated.

  4. Heat capacity of yttrium aluminum garnet, Y{sub 3}Al{sub 5}O{sub 12}, in the range 350-610 K

    SciTech Connect

    Pashinkin, A.S.; Malkova, A.S.; Ivanov, I.A.

    1995-12-01

    Yttrium aluminum garnet (YAG), Y{sub 3}Al{sub 5}O{sub 12}, doped most often with neodymium (Nd{sup 3+}), is widely used as a gain medium in lasers. In thermodynamic and physical calculations aimed at optimizing conditions for the preparation of YAG, data on its thermodynamic properties, including heat capacity C{sub p}, are of key importance. In earlier studies, C{sub p} of undoped YAG in the range 4.25-300.8 K was measured and its standard entropy calculated. At higher temperatures (223 - 673), heat capacity measurements with an IT-S-400 calorimeter yielded values about 4% greater than an adiabatic calorimeter. This systematic error was taken into account in further calculations so as to match the C{sub p} data in the range 298-673 K with low-temperature measurements. These results should, however, be considered preliminary. Further measurements and more thorough data treatment revealed a pronounced scatter in C{sub p} data in the range 448 - 673 K. Therefore, we undertook repeat measurements of the isobaric heat capacity of YAG with a DSM-2M differential scanning calorimeter.

  5. The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

    NASA Technical Reports Server (NTRS)

    1991-01-01

    The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

  6. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and Alloy 2219. Final report, Aug 89-Mar 90

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1991-10-01

    Tensile and plane-strain fracture toughness properties were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049 and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10% stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher in the in-plane orientations (about 50%) than WL049-T851 at low temperatures; the higher in-plane toughness is attributed to the presence of less constituent particles and the tendency to crack out-of-plane or delaminate at low temperatures. This delamination tends to divide the moving crack, thus separating it into smaller regions where plan stress (rather than plane strain) conditions are conducive to increased toughness. Thus, a dichotomy: reduced toughness in the through-thickness or out-of-plane orientations leads to increased toughness in the in-plane orientations. In service, a leak in the tank is considered failure, and a leak will be caused by a crack in the panels of the tankage growing through the panel thickness. To measure the resistance to crack growth under these conditions, surface-flawed panel tests are recommended.

  7. Structure and temperature effects on Nd3+ spectra in polycrystalline mixed scandium aluminum garnets Y3ScxAl5-xO12

    NASA Astrophysics Data System (ADS)

    Lupei, A.; Lupei, V.; Hau, S.; Gheorghe, C.; Voicu, F.

    2015-09-01

    New spectroscopic data obtained from high resolution low temperature absorption and emission spectra of Nd3+ in mixed scandium aluminum garnets Y3ScxAl5-xO12 - (x = 0-2) translucent ceramics revealed transition dependent composition effects: modification of the shapes (Lorentz at x = 0 and 2, quasi-Gauss at x = 1, x-dependent asymmetric for other x values, with obvious multicenter structure for low x), widths and shifts of the lines. Nd3+ electronic structure dependence on structural changes with composition is analyzed in terms of nephelauxetic effect and maximum splitting of manifolds: Sc3+ co-doping reduces the nephelauxetic effect, and the increase of 4F3/2 splitting from 85 cm-1 (x = 0) to 98 cm-1 (x = 2) denotes the lowering of local symmetry. The multicenter structure and inhomogeneous broadening of Nd3+ lines is attributed to crystal field distributions determined by the random occupancy of the octahedral sites by Sc3+ and Al3+. For low x (0.2) the resolved two satellites S1, S2 that accompany Nd:YAG lines are correlated to anisotropic crystal field perturbations produced by the n.n. Sc3+ by analogy to those determined by Y3+-antisites (excess of Y3+ ions that enter in octahedral sites of the melt-grown YAG crystals). The temperature evolution of the Nd3+ spectral characteristics (line intensity, shift, broadening) in the 10-300 K range is analyzed in terms of thermal population of the Stark levels, of the effect on electron-phonon interaction and on lattice expansion. The relevance of the spectroscopic properties on the laser emission characteristics in these systems is discussed.

  8. Interaction of aluminum projectiles with quartz sand in impact experiments: Formation of khatyrkite (CuAl2) and reduction of SiO2 to Si

    NASA Astrophysics Data System (ADS)

    Hamann, Christopher; Stöffler, Dieter; Reimold, Wolf Uwe

    2016-11-01

    We analyzed the interaction of spherical, 6.36-mm-diameter, Cu-bearing aluminum projectiles with quartz sand targets in hypervelocity impact experiments performed at NASA Ames Vertical Gun Range. Impact velocities and inferred peak shock pressures varied between 5.9 and 6.5 km/s and ∼41 and 48 GPa, respectively. Shocked particles (;impact melt particles;) coated with thin crusts of molten projectile material were recovered from the floors of the ca. 33-cm-diameter craters and the respective ejecta blankets. Through petrographic and chemical (optical microscopy, FE-EMPA, SEM-EDX, and XRF) analysis we show that these particles have a layered structure manifested in distinct layers of decreasing shock metamorphism. These can be characterized by the following physical and chemical reactions and alteration products: (i) complete melting and subsequent recrystallization of the projectile, forming a distinct crystallization texture in the fused metal crust; (ii) projectile-target mixing, involving a redox reaction between Cu-bearing Al alloy und SiO2, leading to formation of khatyrkite (CuAl2), Al2O3 melt, euhedral silicon crystals, and spherical droplets of silicon; (iii) melting of quartz to lechatelierite and formation of planar deformation features in relic quartz grains; and (iv) shock lithification of quartz grains with fracturing of grains, grain-boundary melting, planar deformation features, and complete loss of porosity. To our knowledge, this is the first report of khatyrkite formed experimentally in hypervelocity impact experiments. These results have implications for the understanding of a similar redox reaction between Al-Cu metal and siliceous impact melt recently postulated for the Khatyrka CV3 carbonaceous chondrite. Moreover, these results bear on the processes that lead to layers of regolith on the surfaces of planetary bodies without atmospheres, such as asteroids in the main belt (e.g., 4 Vesta), and on the Moon. Specifically, impacts of mm

  9. In situ transmission electron microscopy observations of precipitation and a new orientation relationship between γ-Mg17Al12 and magnesium-based matrix in an Mg-Al-Zn-Sn alloy

    NASA Astrophysics Data System (ADS)

    Liu, Yu; Zhao, Dongshan; Nie, Xin; Tao, Hongyu; Wang, Jianbo; Gui, Jianian

    2012-12-01

    An in situ observation of the precipitation of γ-Mg17Al12 phase in a die-cast Mg-Al-Zn-Sn alloy was performed using a transmission electron microscope equipped with a heating stage maintained at 403 K for 100 min. The addition of a small amount of Sn to the AZ91 system accelerates the development of the γ-Mg17Al12 phase formed during continuous precipitation. A new orientation relationship between the γ-Mg17Al12 precipitate and α-Mg matrix was identified as ? .

  10. Studies on toxicity of aluminum oxide (Al2O3) nanoparticles to microalgae species: Scenedesmus sp. and Chlorella sp.

    NASA Astrophysics Data System (ADS)

    Sadiq, I. Mohammed; Pakrashi, Sunandan; Chandrasekaran, N.; Mukherjee, Amitava

    2011-08-01

    In view of increasing commercial applications of metal oxide nanoparticles their toxicity assessment becomes important. Alumina (Al2O3) nanoparticles have wide range of applications in industrial as well as personal care products. In the absence of prior report on toxicological impact of alumina nanoparticles to microalgae, the principal objective of this study was to demonstrate the effect of the nanoparticles on microalgae isolated from aquatic environment ( Scenedesmus sp. and Chlorella sp.). The growth inhibitory effect of alumina nanoparticles was observed for both the species (72 h EC50 value, 45.4 mg/L for Chlorella sp.; 39.35 mg/L for Scenedesmus sp.). Bulk alumina also showed toxicity though to a lesser extent (72 h EC50 value, 110.2 mg/L for Chlorella sp.; 100.4 mg/L for Scenedesmus sp.). A clear decrease in chlorophyll content was observed in the treated cells compared to the untreated ones, more effect being notable in the case of nanoparticles. Preliminary results based on FT-IR studies, optical and scanning electron microscopic images suggest interaction of the nanoparticles with the cell surface.

  11. Interfacial preferential dissolution on silicon carbide particulate/aluminum composites

    SciTech Connect

    Yao, H.Y.; Zhu, R.Z.

    1998-07-01

    Previous studies on corrosion of discontinuously reinforced aluminum alloy composites have assumed that the role of the reinforcement-matrix interface is merely as a preferable site for pitting. In this work, the interfacial preferential dissolution (IPD) occurring on silicon carbide particulate/aluminum (SiC{sub p}/Al) composites in a medium of aqueous sodium chloride (NaCl) solution was studied. IPD was quite distinct from pitting. IPD occurred on the composites with either a pure aluminum matrix or an aluminum alloy Al 2024 (UNS A92024) matrix, whether they were fabricated by a cast process or by a powder metallurgy process. In the light of elastoplastic mechanics, the width of the plastically deformed zone around SiC particles (created by the contraction misfit between SiC particles and the matrix during quenching) was deduced to be 0.5 D, where D is the diameter of the SiC particles. This was in agreement with the measured width of the IPD region (0.3 D to 0.4 D). It was concluded that IPD was caused by the poor integrity of the surface oxide film upon the plastically deformed zone near the interface and was independent of the chemical, metallurgical, and galvanic coupling factors around the interface, if any. A copper-deposition experiment indicated this poor integrity. IPD caused increased dissolution at SiC clusters and uniform corrosion for the composites with high SiC content. Moreover, IPD and pitting suppressed each other by a means of cathodic protection.

  12. The effect of simulated space thermal environment on damping capacity of metal matrix composites

    NASA Astrophysics Data System (ADS)

    Jiang, X.; Ouellet, L.; Nikanpour, Darius; Lo, J.

    2003-09-01

    Damping capacity is one of important parameters that engineers need to consider when they select materials for space structure applications. The materials studied in this paper are high performance SiC particulate reinforced aluminum and Al2O3 woven fabric reinforced aluminum composites. Changes in damping capacity of the materials in simulated space thermal environment were studied using Dynamic Mechanical Analyzer (DMA). Comparing to the conventional aluminum alloy, the composites have significantly higher damping capacity. The experiment demonstrated that thermal cycling to sub-ambient temperature can significantly affects the damping capacity of metal matrix composites. The long-term effects of space thermal cycling on the composites were also discussed.

  13. Comparison of the Booster Interface Temperature in Stainless Steel (SS) V-Channel versus the Aluminum (Al) Y-Channel Primer Chamber Assemblies (PCAs). Volume 1; Technical Assessment Report

    NASA Technical Reports Server (NTRS)

    Garcia, Roberto; Saulsberry, Regor L.

    2011-01-01

    NASA's Technical Fellow for Propulsion, requested a technical assessment of the performance improvement achieved by the introduction of the stainless steel (SS) V-channel compared to the aluminum (Al) Y-channel Primer Chamber Assembly (PCA) design. The SS V-channel PCA was developed for NASA's Mars Science Laboratory (MSL) Project. The principle focus of the assessment was to measure the transient temperature at the booster interface with both designs. This document contains the findings of the assessment.

  14. A transmission electron microscopy study of constituent-particle-induced corrosion in 7075-T6 and 2024-T3 aluminum alloys

    SciTech Connect

    Wei, R.P.; Liao, C.M.; Gao, M.

    1998-04-01

    To better understand particle-induced pitting corrosion in aluminum alloys, thin foil specimens of 7075-T6 and 2024-T3 aluminum alloys, with identified constituent particles, were immersed in aerated 0.5M NaCl solution and then examined by transmission electron microscopy (TEM). The results clearly showed matrix dissolution around the iron- and manganese-containing particles (such as Al{sub 23}CuFe{sub 4}), as well as the Al{sub 2}Cu particles. While Al{sub 2}CuMg particles tended to dissolve relative to the matrix, limited local dissolution of the matrix was also observed around these particles. These results are consistent with scanning electron microscopy (SEM) observations of pitting corrosion and are discussed in terms of the electrochemical characteristics of the particles and the matrix.

  15. Tensile and fatigue behavior of Al-based metal matrix composites reinforced with continuous carbon or alumina fibers: Part I. Quasi-unidirectional composites

    NASA Astrophysics Data System (ADS)

    Jacquesson, M.; Girard, A.; Vidal-Sétif, M.-H.; Valle, R.

    2004-10-01

    The thermomechanical (dilatometric, tensile, and fatigue) behavior of Al-based metal matrix composites (MMCs) is investigated. These composites are reinforced by quasi-unidirectional (quasi-UD) woven fabric preforms with 90 pct of continuous fibers in the longitudinal direction and 10 pct in the transverse direction. The two composite systems investigated feature a highly ductile matrix (AU2: Al-2Cu wt pct) with a strongly bonded fiber-matrix interface (N610 alumina fibers) and an alloyed, high-strength matrix (A357: Al-7Si-0.6Mg wt pct) with a weak fiber-matrix interface (K139 carbon fibers). Microstructural investigation of the tested specimens has permitted identification of the specific characteristics of these composites: undulation of the longitudinal bundles, presence of the straight transverse bundles, interply shearing, and role of brittle phases. Moreover, simple semiquantitative models ( e.g., interply shearing) have enabled explanation of the specific mechanical behavior of these quasi-UD composites, which exhibit high tensile and fatigue strengths, as compared with the corresponding pure UD composites. Knowledge of the specific characteristics and mechanical behavior of these quasi-UD composites will facilitate the further investigation of the (0, ±45, 90 deg) quasi-UD laminates (Part II). At a more theoretical viewpoint, the specific geometry and behavior of these quasi-UD composites allows exacerbation of fatigue mechanisms, even more intense than in “model” composites.

  16. Aluminum-Based Cast In Situ Composites: A Review

    NASA Astrophysics Data System (ADS)

    Pramod, S. L.; Bakshi, Srinivasa R.; Murty, B. S.

    2015-06-01

    In situ composites are a class of composite materials in which the reinforcement is formed within the matrix by reaction during the processing. In situ method of composite synthesis has been widely followed by researchers because of several advantages over conventional stir casting such as fine particle size, clean interface, and good wettability of the reinforcement with the matrix and homogeneous distribution of the reinforcement compared to other processes. Besides this, in situ processing of composites by casting route is also economical and amenable for large scale production as compared to other methods such as powder metallurgy and spray forming. Commonly used reinforcements for Al and its alloys which can be produced in situ are Al2O3, AlN, TiB2, TiC, ZrB2, and Mg2Si. The aim of this paper is to review the current research and development in aluminum-based in situ composites by casting route.

  17. Scanning Electron Microscopy Analysis of Fuel/Matrix Interaction Layers in Highly-Irradiated U–Mo Dispersion Fuel Plates with Al and Al–Si Alloy Matrices

    SciTech Connect

    Dennis D. Keiser, Jr.; Jan-Fong Jue; Brandon D. Miller; Jian Gan; Adam B. Robinson; Pavel Medvedev; James Madden; Dan Wachs; Mitch Meyer

    2014-04-01

    In order to investigate how the microstructure of fuel/matrix-interaction (FMI) layers change during irradiation, different U–7Mo dispersion fuel plates have been irradiated to high fission density and then characterized using scanning electron microscopy (SEM). Specifially, samples from irradiated U–7Mo dispersion fuel elements with pure Al, Al–2Si and AA4043 (~4.5 wt.%Si) matrices were SEM characterized using polished samples and samples that were prepared with a focused ion beam (FIB). Features not observable for the polished samples could be captured in SEM images taken of the FIB samples. For the Al matrix sample, a relatively large FMI layer develops, with enrichment of Xe at the FMI layer/Al matrix interface and evidence of debonding. Overall, a significant penetration of Si from the FMI layer into the U–7Mo fuel was observed for samples with Si in the Al matrix, which resulted in a change of the size (larger) and shape (round) of the fission-gas bubbles. Additionally, solid-fission-product phases were observed to nucleate and grow within these bubbles. These changes in the localized regions of the microstructure of the U–7Mo may contribute to changes observed in the macroscopic swelling of fuel plates with Al–Si matrices.

  18. Laser surface forming of AlCoCrCuFeNi particle reinforced AZ91D matrix composites

    NASA Astrophysics Data System (ADS)

    Meng, Guanghui; Yue, T. M.; Lin, Xin; Yang, Haiou; Xie, Hui; Ding, Xu

    2015-07-01

    Traditionally, the laser melt injection (LMI) technique can only be used for forming ceramic particles reinforced metal matrix composites (MMCs) for enhancing surface properties of lightweight engineering materials. In this research, the LMI method was employed to form metal particles reinforced MMCs on AZ91D instead. This was viable because of the unique properties of the AlCoCrCuFeNi high-entropy alloy (HEA) metal particles used. The large difference in melting point between the HEA and the substrate material (AZ91D), and the limited reaction and the lack of fusion between the HEA and Mg have made it possible that a metal particles reinforced AZ91D composite material was produced. The reason of limited reaction was considered mainly due to the relatively high mixing enthalpy between the HEA constituent elements and Mg. Although there was some melting occurred at the particles surface with some solute segregation found in the vicinity close to the surface, intermetallic compounds were not observed. With regard to the wear resistance of the MMCs, it was found that when the volume fraction of the reinforcement phase, i.e. the HEA particles, reached about 0.4, the wear volume loss of the coating was only one-seventh of that of the substrate material.

  19. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  20. The Diametrically Loaded Cylinder For The Study Of Nanostructured Aluminum-Graphene And Aluminum-Alumina Nanocomposites Using Digital Image Correlation

    NASA Astrophysics Data System (ADS)

    Tabandeh Khorshid, Meysam; Schultz, Benjamin; Rohatgi, Pradeep; Elhajjar, Rani

    2016-05-01

    Non-contact methods for characterization of metal matrix composites have the potential to accelerate the development and study of advanced composite materials. In this study, diametrical compression of small disk specimens was used to understand the mechanical properties of metal matrix micro and nano composites. Analysis was performed using an inverse method that couples digital image correlation and the analytical closed form formulation. This technique was capable of extracting the tension and compression modulus values in the metal matrix nanocomposite disk specimens. Specimens of aluminum and aluminum reinforced with either Al2O3 nanoparticles or graphene nanoplatelets (GNP) were synthesized using a powder metallurgy approach that involved room temperature milling in ethanol, and low temperature drying followed by single action compaction. The elastic and failure properties of MMNC materials prepared using the procedure above are presented.

  1. Carbon nanotube reinforced aluminum nanocomposite via plasma and high velocity oxy-fuel spray forming.

    PubMed

    Laha, T; Liu, Y; Agarwal, A

    2007-02-01

    Free standing structures of hypereutectic aluminum-23 wt% silicon nanocomposite with multiwalled carbon nanotubes (MWCNT) reinforcement have been successfully fabricated by two different thermal spraying technique viz Plasma Spray Forming (PSF) and High Velocity Oxy-Fuel (HVOF) Spray Forming. Comparative microstructural and mechanical property evaluation of the two thermally spray formed nanocomposites has been carried out. Presence of nanosized grains in the Al-Si alloy matrix and physically intact and undamaged carbon nanotubes were observed in both the nanocomposites. Excellent interfacial bonding between Al alloy matrix and MWCNT was observed. The elastic modulus and hardness of HVOF sprayed nanocomposite is found to be higher than PSF sprayed composites.

  2. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  3. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  4. Rechargeable Aluminum-Ion Batteries

    SciTech Connect

    Paranthaman, Mariappan Parans; Liu, Hansan; Sun, Xiao-Guang; Dai, Sheng; Brown, Gilbert M

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  5. Review paper: Role of aluminum in glass-ionomer dental cements and its biological effects.

    PubMed

    Nicholson, John W; Czarnecka, Beata

    2009-11-01

    The role of aluminum in glass-ionomers and resin-modified glass-ionomers for dentistry is reviewed. Aluminum is included in the glass component of these materials in the form of Al(2)O(3) to confer basicity on the glass and enable the glass to take part in the acid-base setting reactions. Results of studies of these reactions by FTIR and magic-angle spinning (MAS)-NMR spectroscopy are reported and the role of aluminum is discussed in detail. Aluminum has been shown to be present in the glasses in predominantly 4-coordination, as well as 5- and 6-coordination, and during setting a proportion of this is converted to 6-coordinate species within the matrix of the cement. Despite this, mature cements may contain detectable amounts of both 4- and 5-coordinate aluminum. Aluminum has been found to be leached from glass-ionomer cements, with greater amounts being released under acidic conditions. It may be associated with fluoride, with which it is known to complex strongly. Aluminum that enters the body via the gastro-intestinal tract is mainly excreted, and only about 1% ingested aluminum crosses the gut wall. Calculation shows that, if a glass-ionomer filling dissolved completely over 5 years, it would add only an extra 0.5% of the recommended maximum intake of aluminum to an adult patient. This leads to the conclusion that the release of aluminum from either type of glass-ionomer cement in the mouth poses a negligible health hazard.

  6. Aluminum induced proteome changes in tomato cotyledons

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cotyledons of tomato seedlings that germinated in a 20 µM AlK(SO4)2 solution remained chlorotic while those germinated in an aluminum free medium were normal (green) in color. Previously, we have reported the effect of aluminum toxicity on root proteome in tomato seedlings (Zhou et al. J Exp Bot, 20...

  7. Investigation on mechanical properties of AlZrCr- A12O3 nanocomposites fabricated by stir casting

    NASA Astrophysics Data System (ADS)

    M, Kirman; Zulfia, Anne; Sutopo; Suharno, Bambang

    2014-06-01

    Aluminum alloy composite with nano Al2O3 reinforcement will be designed to have good mechanical properties that correspond to its application. The addition of nano Al2O3 in aluminum is to increase strength and stiffness. In this study aluminum matrix made as a master alloy with the addition of zirconium (Zr) and cerium (Ce) to form Al-Zr-Ce alloys which was reinforced with nanoscale alumina particles known as nano aluminum composite which has high strength and stiffness. Master alloy Al-Zr-Ce used as a matrix content of 0.12 wt% Zr and 0.13 wt% Ce, while Al2O3 nano particles (<100nm) used as reinforcement was various in the range of 0-3 Vf%. Aluminum composite was produced by stirring of molten metal with a rotational speed of 500 rpm at a temperature of 750°C in an inert argon gas environment then characterized both mechanical properties and microstructure analysis. The tensile strength increased with increasing Al2O3 nano particles up to 1 Vf%. Mechanical properties of composites were slightly increased and there was no significant change in elongation and hardness, perhaps due to the non-uniformity distribution or clustering formation of particles in the matrix.

  8. Distribution of Calcium and Aluminum Between Molten Silicon and Silica-Rich CaO-Al2O3-SiO2 Slags at 1823 K (1550 °C)

    NASA Astrophysics Data System (ADS)

    Ahn, Seung Hwan; Jakobsson, Lars Klemet; Tranell, Gabriella

    2017-02-01

    Oxidative refining of silicon after tapping from the furnace is performed to remove calcium and aluminum impurities. Depending on the slag composition, the refining limit is determined by the thermodynamic equilibrium between silicon and slag. Silica-rich CaO-Al2O3-SiO2 slags were equilibrated with silicon at 1823 K (1550 °C) in the present study. The results were compared with previous experimental measurements, experimentally measured activities in the slag and thermodynamically modeled data. The present study was found to agree relatively well with most of these works. The concentrations of calcium and aluminum in silicon along the liquidus line for SiO2 saturation were also investigated, and this area was found to have less agreement between different works.

  9. Characterization of ultradispersed aluminum

    SciTech Connect

    Simpson, R.L.; Maienschein, J.L.; Swansiger, R.W.; Garcia, F.; Darling, D.H.

    1994-12-08

    Samples of ultradispersed Al were received, which were produced by electrically exploding Al wires in argon. These samples comprised very small particles that were not significantly oxidized and that were stable in air. Particle morphology were studied with SE, micropycnometry, and gas adsorption surface area. Composition were determined using various techniques, as were thermal stability and reaction exotherms. The inexplicable reports of an Al-Ar compound and of an exothermic reaction were not confirmed. The material is a stable, nonoxidized, small-particle, highly reactive form of aluminum that is of interest in energetic materials formulations.

  10. Solid-state synthesis and characterization of novel aluminophosphates, A3Al2P3O12 (A = Na, K, Rb, Tl): influence of A+ ions on the coordination of aluminum.

    PubMed

    Devi, R N; Vidyasagar, K

    2000-05-29

    Four aluminophosphates, A3Al2P3O12 (A = Na, K (1), Rb (2), Tl (3)), have been synthesized by solid-state reactions and characterized by X-ray diffraction and NMR and IR spectroscopic techniques. Aluminum has trigonal bipyramidal coordination in the thallium compound and tetrahedral coordination in the others. Potassium, rubidium and thallium analogues have been structurally characterized by single-crystal X-ray diffraction and found to possess three-dimensional (Al2P3O12)3- anionic frameworks with channels occupied by A+ countercations. These frameworks are built from corner connections of PO4 tetrahedra with AlO4 tetrahedra in 1 and 2 and with AlO5 trigonal bipyramids in 3. Pertinent crystal data are as follows: for 1, orthorhombic space group Pna2(1), a = 8.685(2) A, b = 16.947(2) A, c = 8.458(3) A, Z = 4; for 2, orthorhombic space group Cmc2(1), a = 17.164(2) A, b = 8.6270(6) A, c = 8.8140(14) A, Z = 4; for 3, orthorhombic space group Pna2(1), a = 6.1478(15) A, b = 10.396(3) A, c = 17.787(5) A, Z = 4. Compound 3 is a rare example of an oxide possessing aluminum exclusively in trigonal bipyramidal coordination.

  11. Mechanical and Electrical Properties of Aluminum/Epoxy Nanocomposites

    NASA Astrophysics Data System (ADS)

    Dong, Lina; Zhou, Wenying; Sui, Xuezhen; Wang, Zijun; Cai, Huiwu; Wu, Peng; Zhang, Yating; Zhou, Anning

    2016-11-01

    Surface-modified self-passivated aluminum (Al) nanoparticles were used for reinforcing epoxy (EP) resin, and the curing behavior, mechanical and electrical properties of the Al/EP nanocomposites were investigated. The incorporation of Al nanoparticles into EP significantly decreases the cure reaction enthalpy of the nancomposites, and the apparent activation energy of Al/EP systems is 64.96 kJ/mol. The coefficient of thermal expansion of the nanocomposites decreases with increasing the Al loading due to the strong interaction between the Al and the EP matrix. The storage modulus of the nanocomposites increases continuously with Al content, whereas, the glass transition temperature declines slightly. With increasing the Al content, the tensile modulus, flexural modulus and compressive modulus of the nanocomposites increase continuously compared with the neat one. The mechanical properties are improved by Al nanoparticles at low Al contents. The best overall dielectric and electrical performance are achieved about at 1 wt.% of Al concentration. The enhanced dielectric breakdown strength is mainly related to the insulating alumina shell on the surface of core Al and the strong interfacial interactions.

  12. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  13. Morphology and properties of a hybrid organic-inorganic system: Al nanoparticles embedded into CuPc thin film

    SciTech Connect

    Molodtsova, O. V.; Babenkov, S. V.; Aristova, I. M.; Vilkov, O. V.; Aristov, V. Yu.

    2014-04-28

    The evolution of the morphology and the electronic structure of the hybrid organic-inorganic system composed of aluminum nanoparticles (NPs) distributed in an organic semiconductor matrix—copper phthalocyanine (CuPc)—as a function of nominal aluminum content was studied by transmission electron microscopy and by photoemission spectroscopy methods. The aluminum atoms deposited onto the CuPc surface diffuse into the organic matrix and self-assemble to NPs in a well-defined manner with a narrow diameter distribution, which depends on the amount of aluminum that is evaporated onto the CuPc film. We find clear evidence of a charge transfer from Al to CuPc and we have been able to determine the lattice sites where Al ions sit. The finally at high coverage about 64 Å the formation of metallic aluminum overlayer on CuPc thin film takes place.

  14. Nucleation Catalysis in Aluminum Alloy A356 Using Nanoscale Inoculants

    NASA Astrophysics Data System (ADS)

    de Cicco, Michael P.; Turng, Lih-Sheng; Li, Xiaochun; Perepezko, John H.

    2011-08-01

    Different types of nanoparticles in aluminum (Al) alloy A356 nanocomposites were shown to catalyze nucleation of the primary Al phase. Nanoparticles of SiC β, TiC, Al2O3 α, and Al2O3 γ were added to and dispersed in the A356 matrix as nucleation catalysts using an ultrasonic mixing technique. Using the droplet emulsion technique (DET), undercoolings in the nanocomposites were shown to be significantly reduced compared to the reference A356. None of the nanocomposites had a population of highly undercooled droplets that were observed in the reference samples. Also, with the exception of the A356/Al2O3 α nanocomposite, all nanocomposites showed a reduction in undercooling necessary for the onset of primary Al nucleation. The observed nanocomposite undercoolings generally agreed with the undercooling necessary for free growth. The atomic structure of the particles showed an influence on nucleation potency as A356/Al2O3 γ nanocomposites had smaller undercoolings than A356/Al2O3 α nanocomposites. The nucleation catalysis illustrates the feasibility of, and basis for, grain refinement in metal matrix nanocomposites (MMNCs).

  15. Sr effect on the microstructure and tensile properties of A357 aluminum alloy and Al{sub 2}O{sub 3}/SiC-A357 cast composites

    SciTech Connect

    Razaghian, A.; Emamy, M.; Najimi, A.A.; Ebrahimi, S.H. Seyed

    2009-11-15

    The effect of strontium as a modifier on the microstructures and tensile properties of two castable particulate metal matrix composites has been studied. The particulate metal matrix composites had similar matrix alloy (A357) but different reinforcing fine particles (silicon carbide and alumina). Results showed that the addition of 0.03% strontium makes a modest improvement to the yield strength, ultimate tensile strength and elongation percentage values, and the scatter of these properties, but makes a significant improvement to minimum strength and elongation results. Microstructural examinations by scanning electron microscope and energy dispersive spectroscopy analysis of metal matrix composites showed segregation of strontium on both the silicon carbide and alumina particles. Further results showed that the addition of higher strontium levels contributes to the over-modification of the eutectic silicon and promotes the formation of an Al-Si-Sr intermetallic compound on the particle/matrix interface.

  16. Processing, microstructure evolution and properties of nanoscale aluminum alloys

    NASA Astrophysics Data System (ADS)

    Han, Jixiong

    In this project, phase transformations and precipitation behavior in age-hardenable nanoscale materials systems, using Al-Cu alloys as model materials, were first studied. The Al-Cu nanoparticles were synthesized by a Plasma Ablation process and found to contain a 2˜5 nm thick adherent aluminum oxide scale, which prevented further oxidation. On aging of the particles, a precipitation sequence consisting of, nearly pure Cu precipitates to the metastable theta' to equilibrium theta was observed, with all three forming along the oxide-particle interface. The structure of theta' and its interface with the Al matrix has been characterized in detail. Ultrafine Al-Cu nanoparticles (5˜25 nm) were also synthesized by inert gas condensation (IGC) and their aging behavior was studied. These particles were found to be quite stable against precipitation. Secondly, pure Al nanoparticles were prepared by the Exploding Wire process and their sintering and consolidation behavior were studied. It was found that nanopowders of Al could be processed to bulk structures with high hardness and density. Sintering temperature was found to have a dominant effect on density, hardness and microstructure. Sintering at temperatures >600°C led to breakup of the oxide scale, leading to an interesting nanocomposite composed of 100˜200 nm Al oxide dispersed in a bimodal nanometer-micrometer size Al matrix grains. Although there was some grain growth, the randomly dispersed oxide fragments were quite effective in pinning the Al grain boundaries, preventing excessive grain growth and retaining high hardness. Cold rolling and hot rolling were effective methods for attaining full densification and high hardness. Thirdly, the microstructure evolution and mechanical behavior of Al-Al 2O3 nanocomposites were studied. The composites can retain high strength at elevated temperature and thermal soaking has practically no detrimental effect on strength. Although the ductility of the composite remains

  17. PREPARATION OF DIBASIC ALUMINUM NITRATE

    DOEpatents

    Gresky, A.T.; Nurmi, E.O.; Foster, D.L.; Wischow, R.P.; Savolainen, J.E.

    1960-04-01

    A method is given for the preparation and recovery of basic aluminum nltrates having an OH: Al ratio of at least two, comprising two steps. First, metallic aluminum is dissolved in aqueous Al(NO/sub 3/)/sub 3/, in the presence of a small quantity of elemental or ionic mercury, to increase its Al: NO/sub 3/ ratio into the range 1 to 1.2. The resulting aqueous solution is then added to an excess of a special organic solvent, typically a mixture of five parts methanol and six parts diethyl ether, whereupon the basic aluminum nitrate, e.g. Al/sub 6/(OH)/sub 13/-(NO/sub 3/)/sub 5/, recoverably precipitates.

  18. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  19. Carbothermal synthesis of aluminum nitride

    SciTech Connect

    Silverman, L.D. )

    1988-07-01

    A synthetic route is described for making carbothermally reduced powders from colloidal oxide precursors trapped in a polymer matrix. The entrapping resin, which is formed by polymerization of a monomer dissolved in the colloid, serves both to minimize particle agglomeration during reaction and as the source of carbon for reduction. Following reduction, the remaining carbon matrix is removed by oxidation. This strategy was used to synthesize aluminum nitride powder via trapping of colloidal alumina in poly(furfuryl alcohol) resin.

  20. Characteristic of copper matrix simultaneously reinforced with nano- and micro-sized Al{sub 2}O{sub 3} particles

    SciTech Connect

    Rajkovic, Viseslava Bozic, Dusan; Devecerski, Aleksandar; Jovanovic, Milan T.

    2012-05-15

    The effect of the simultaneous presence of nano- and micro-sized Al{sub 2}O{sub 3} particles on the microstructure and properties of copper matrix was the object of this study. The mixture of inert gas-atomized prealloyed copper powder (with 1 wt.% Al) and 0.6 wt.% commercial Al{sub 2}O{sub 3} powder (serving as micro-sized particles) was used as the starting materials. Strengthening of the copper matrix was performed by treating the powders in the air for up to 20 h in the planetary ball mill. During milling of the prealloyed powder, finely dispersed nano-sized Al{sub 2}O{sub 3} particles were formed in situ by internal oxidation. The approximate size of these particles was between 30 and 60 nm. The highest values of microhardness were reached in compacts processed from 10 h-milled powders. The microhardness of compact obtained from 10 h-milled powder was 3 times higher than the microhardness of compact processed from as-received and non-milled prealloyed powder. At the maximum microhardness the grain size reaches the smallest value as a result of the synergetic effect of nano- and micro-sized Al{sub 2}O{sub 3} particles. Recrystallization, which occurred during prolonged milling, was the main factor influencing the decrease in microhardness. The increase in electrical conductivity of compacts after 15 h of milling is the result of the decrease in microhardness and activated recrystallization processes. Highlights: Black-Right-Pointing-Pointer Copper matrix was reinforced with nano- and micro-sized Al{sub 2}O{sub 3} particles. Black-Right-Pointing-Pointer The twofold role of coarse Al{sub 2}O{sub 3} particles in matrix strengthening exists. Black-Right-Pointing-Pointer During shorter milling time these particles contribute to increase of microhardness. Black-Right-Pointing-Pointer At longer milling time decrease in microhardness is related to recrystallization.

  1. The influence of ZrO2/20%Y2O3 and Al2O3 deposited coatings to the behavior of an aluminum alloy subjected to mechanical shock

    NASA Astrophysics Data System (ADS)

    Pintilei, G. L.; Crismaru, V. I.; Abrudeanu, M.; Munteanu, C.; Luca, D.; Istrate, B.

    2015-10-01

    Aluminum alloys are used in the aerospace industry due to their good mechanical properties and their low density compared with the density of steels. Usually the parts made of aluminum alloys contribute to the structural frame of aircrafts and they must withstand static and variable mechanical loads and also mechanical loads applied in a very short time which determine different phenomenon's in the material behavior then static or fatigue loads. This paper analysis the resilience of a 2024 aluminum alloy subjected to shock loads and the way how a coating can improve its behavior. For improving the behavior two coatings were considered: Al2O3 with 99.5% purity and ZrO2/20%Y2O3. The coatings were deposited on the base material by plasma spraying. The samples with and without coating were subject to mechanical shock to determine the resilience of the materials and the cracks propagation was investigated using SEM analysis. To highlight the physical phenomenon's that appear in the samples during the mechanical shock, explicit finite element analysis were done using Ansys 14.5 software.

  2. Redistribution of Ti and Al in deuterium charged TiAl

    NASA Technical Reports Server (NTRS)

    Legzdina, D.; Robertson, I. M.; Birnbaum, H. K.

    1992-01-01

    The redistribution of titanium and aluminum in a single-phase TiAl alloy that has been exposed to a high pressure of deuterium gas at high temperature is studied. The microstructure in the as-received, uncharged condition consisted of single-phase gamma TiAl grains and a random distribution of precipitates. Precipitates were distributed throughout the matrix and along the grain boundaries. The chemistry of the precipitates varied considerably; some were rich in Al, while other were mostly Ti with some Si and Al. The dislocation density in most grains was low, although in a few grains a high dislocation density was observed. FCC deuterides with a lattice parameter of 0.45 nm form in a Ti-52.1Al-2.1Ta (at. pct) alloy after exposure to 1.38 MPa of deuterium gas at 650 C for 213 hr. The structure and lattice parameter are consistent with the formation of Ti(l)D2. The deuterides that form in this alloy are enriched in Ti and deficient in Al and Ta compared to the deuteride-free matrix. Regions of the matrix contiguous with the deuterides have a correspondingly enhanced aluminum and tantalum concentration.

  3. An Experimental Investigation of Effects of Fluxes (Na3AlF6 and K2TiF6), Element Alloys (Mg), and Composite Powders ((Al + TiC)CP and (Al + B4C)CP) on Distribution of Particles and Phases in Al-B4C and Al-TiC Composites

    NASA Astrophysics Data System (ADS)

    Mazaheri, Younes; Emadi, Rahmatollah; Meratian, Mahmood; Zarchi, Mehdi Karimi

    2017-04-01

    The wettability, incorporation, and gravity segregation of TiC and B4C particles into molten aluminum are important problems in the production of Al-TiC and Al-B4C composites by the casting techniques. In order to solve these problems, different methods consisting of adding the Na3AlF6 and K2TiF6 fluxes and Mg (as the alloying element) into the molten aluminum and injection of the (Al + TiC)CP and (Al + B4C)CP composite powders instead of B4C and TiC particles are evaluated. In this work, the conditions of sample preparation, such as particle addition temperature, stirring speed, and stirring time, are determined after many studies and tests. Microstructural characterizations of samples are investigated by scanning electron microscopy equipped with energy dispersive spectroscopy (EDS) and X-ray diffractometry. The results show better distribution and incorporation of TiCp and B4Cp in aluminum matrix when the fluxes are used, as well as EDS analysis of the interface between the matrix and reinforcement-strengthened formation of the different phases such as Al4C3 in the Al-TiC composites and Al3BC, TiB2 in the Al-B4C composites.

  4. An Experimental Investigation of Effects of Fluxes (Na3AlF6 and K2TiF6), Element Alloys (Mg), and Composite Powders ((Al + TiC)CP and (Al + B4C)CP) on Distribution of Particles and Phases in Al-B4C and Al-TiC Composites

    NASA Astrophysics Data System (ADS)

    Mazaheri, Younes; Emadi, Rahmatollah; Meratian, Mahmood; Zarchi, Mehdi Karimi

    2017-01-01

    The wettability, incorporation, and gravity segregation of TiC and B4C particles into molten aluminum are important problems in the production of Al-TiC and Al-B4C composites by the casting techniques. In order to solve these problems, different methods consisting of adding the Na3AlF6 and K2TiF6 fluxes and Mg (as the alloying element) into the molten aluminum and injection of the (Al + TiC)CP and (Al + B4C)CP composite powders instead of B4C and TiC particles are evaluated. In this work, the conditions of sample preparation, such as particle addition temperature, stirring speed, and stirring time, are determined after many studies and tests. Microstructural characterizations of samples are investigated by scanning electron microscopy equipped with energy dispersive spectroscopy (EDS) and X-ray diffractometry. The results show better distribution and incorporation of TiCp and B4Cp in aluminum matrix when the fluxes are used, as well as EDS analysis of the interface between the matrix and reinforcement-strengthened formation of the different phases such as Al4C3 in the Al-TiC composites and Al3BC, TiB2 in the Al-B4C composites.

  5. Electrochemical study of Aluminum-Fly Ash composites obtained by powder metallurgy

    SciTech Connect

    Marin, E.; Lekka, M.; Andreatta, F.; Fedrizzi, L.; Itskos, G.; Koukouzas, N.

    2012-07-15

    In this paper, two different ASTM C 618 Class C fly ashes (FA) were used for the production of aluminum metal matrix composites (MMCs) using powder metallurgy (PM) technology. Calcareous FAs were sampled from the electrostatic precipitators of two different lignite-fired power stations: from Megalopolis, Southern Greece (MFA) and from Kardia, Northen Greece (KFA), under maximum electricity load. FAs were milled in order to reduce the mean particle diameter and Aluminum-FA composites containing 10% and 20% of FA were then prepared and compacted. The green products were sintered for 2 h at 600 Degree-Sign C. Sintered Al-FA MMCs showed increased hardness and wear resistance suggesting their possible use in industrial applications for example in covers, casings, brake rotors or engine blocks. As most possible industrial applications of MMCs not only require wear resistance, but also corrosion resistance in different mild aggressive medias, this paper aims to study the electrochemical behavior of FA MMCs in order to evaluate their corrosion resistance. The morphology and chemical composition of the phases in the Aluminum-FA composite samples were investigated using Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDXS). Moreover, topographic and Volta potential maps were acquired by Scanning Kelvin Probe Force Microscopy (SKP-FM). Volta potential maps provide information about the electrochemical behavior of the different phases in absence of electrolyte. The electrochemical behavior was investigated by Open Circuit Potential measurements and potentiodynamic polarization, while the corrosion mechanisms were studied by SEM observations after different times of immersion in a mild corrosive medium. In all cases it could be stated that the addition of the FA particles into the Al matrix might cause an increase of the hardness and mechanical properties of the pure aluminum but deteriorates the corrosion resistance. The degradation phenomena

  6. Aluminum-fly ash metal matrix composites for automotive parts. [Reports for October 1 to December 1998, and January 31 to March 31, 1999

    SciTech Connect

    Weiss, David; Purgert, Robert; Rhudy, Richard; Rohatgi, P.

    1999-04-21

    Some highlights are: (1) Material development, process development, and part validation are occurring simultaneously on a fast track schedule. (2) Prior project activity has resulted in a program emphasis on three components--manifolds, mounting brackets, and motor mounts; and three casting techniques--squeeze casting, pressure die casting, and sand casting. (3) With the project focus, it appears possible to offer manifolds and mounting brackets for automotive qualification testing on a schedule in line with the PNGV Year 2004 goal. (4) Through an iterative process of fly ash treatment, MMC ingot preparation, foundry process refinement, and parts production, both foundries (Eck Industries and Thompson Aluminum Casting Company) are addressing the pre-competitive issues of: (a) Optimum castability with fly ash shapes and sizes; (b) Best mechanical properties derived from fly ash shapes and sizes; (c) Effective fly ash classification processes; (d) Mechanical properties resulting from various casting processes and fly ash formulations. Eck and TAC continued experiments with batch ingot provided by both Eck and the University of Wisconsin at Milwaukee. Castings were run that contained varying amounts of fly ash and different size fractions. Components were cast using cenosphere material to ascertain the effects of squeeze casting and to determine whether the pressure would break the cenospheres. Test parts are currently being machined into substandard test bars for mechanical testing. Also, the affect of heat treatments on ashalloy are being studied through comparison to two lots, one heat treated and one in the ''as cast'' condition.

  7. Enhanced micro-vibration sensitive high-damping capacity and mechanical strength achieved in Al matrix composites reinforced with garnet-like lithium electrolyte

    NASA Astrophysics Data System (ADS)

    Wang, Xian-Ping; Zhang, Yi; Xia, Yu; Jiang, Wei-Bing; Liu, Hui; Liu, Wang; Gao, Yun-Xia; Zhang, Tao; Fang, Qian-Feng

    2016-12-01

    A novel micro-vibration sensitive-type high-damping Al matrix composites reinforced with Li7-xLa3Zr2-xNbxO12 (LLZNO, x = 0.25) was designed and prepared using an advanced spark plasma sintering (SPS) technique. The damping capacity and mechanical properties of LLZNO/Al composites (LLZNO content: 0-40 wt.%) were found to be greatly improved by the LLZNO addition. The maximum damping capacity and the ultimate tensile strength (UTS) of LLZNO/Al composite can be respectively up to 0.033 and 101.2 MPa in the case of 20 wt.% LLZNO addition. The enhancement of damping and mechanical properties of the composites was ascribed to the intrinsic high-damping capacity and strengthening effects of hard LLZNO particulate. This investigation provides a new insight to sensitively suppress micro-vibration of payloads in the aerospace environment.

  8. Enhanced micro-vibration sensitive high-damping capacity and mechanical strength achieved in Al matrix composites reinforced with garnet-like lithium electrolyte

    NASA Astrophysics Data System (ADS)

    Wang, Xian-Ping; Zhang, Yi; Xia, Yu; Jiang, Wei-Bing; Liu, Hui; Liu, Wang; Gao, Yun-Xia; Zhang, Tao; Fang, Qian-Feng

    2017-03-01

    A novel micro-vibration sensitive-type high-damping Al matrix composites reinforced with Li7- x La3Zr2- x Nb x O12 (LLZNO, x = 0.25) was designed and prepared using an advanced spark plasma sintering (SPS) technique. The damping capacity and mechanical properties of LLZNO/Al composites (LLZNO content: 0-40 wt.%) were found to be greatly improved by the LLZNO addition. The maximum damping capacity and the ultimate tensile strength (UTS) of LLZNO/Al composite can be respectively up to 0.033 and 101.2 MPa in the case of 20 wt.% LLZNO addition. The enhancement of damping and mechanical properties of the composites was ascribed to the intrinsic high-damping capacity and strengthening effects of hard LLZNO particulate. This investigation provides a new insight to sensitively suppress micro-vibration of payloads in the aerospace environment.

  9. Morphology and structure features of ZnAl{sub 2}O{sub 4} spinel nanoparticles prepared by matrix-isolation-assisted calcination

    SciTech Connect

    Du, Xuelian; Li, Liqiang; Zhang, Wenxing; Chen, Wencong; Cui, Yuting

    2015-01-15

    Graphical abstract: The substrate ZnO as the isolation medium is effective in preventing the sintering and agglomeration of ZnAl{sub 2}O{sub 4} nanoparticles, and it also prevents their contamination. High purity, well-dispersed, and single-crystal ZnAl{sub 2}O{sub 4} nanoparticles with 3.72 eV band gap were obtained. - Abstract: Well-dispersed ZnAl{sub 2}O{sub 4} spinel nanoparticles with an average crystalline size of 25.7 nm were synthesized successfully and easily by polymer-network and matrix-isolation-assisted calcination. The product microstructure and features were investigated by X-ray diffractometry, thermogravimetric and differential thermal analysis, Fourier transform-infrared spectroscopy, N{sub 2} adsorption–desorption isotherms, and energy dispersive X-ray spectra. The morphology and optical performance of the as-prepared ZnAl{sub 2}O{sub 4} nanoparticles were characterized by scanning electron microscope, transmission electron microscopy, and photoluminescence spectrometer. Experimental results indicate that excess ZnO acted as the isolation medium is effective in preventing the sintering and agglomeration of ZnAl{sub 2}O{sub 4} nanoparticles, and it also prevents their contamination. Then, high purity and well-dispersed ZnAl{sub 2}O{sub 4} nanoparticles with single-crystal structure were obtained.

  10. Enhanced TC in granular and thin film Al-Al2O3 nanostructures

    NASA Astrophysics Data System (ADS)

    Higgins, J. S.; Greene, R. L.

    It is known since the 1970s that the superconducting transition temperature of granular aluminum films can be as high as two to three times the transition temperature of bulk aluminum, depending on the grain size and how strongly the nanometer size grains are connected1,2. As the strength of the grain connectivity becomes increasingly weak, the enhanced TC is suppressed. The mechanism behind this enhancement is still under debate. Recently, work on larger aluminum nanoparticles (18nm) embedded in an insulating Al2O3 matrix showed an onset of the superconducting transition as high as three times that of bulk aluminum3. In this situation, the Al grains are electrically disconnected and in a regime far removed from that of the granular films. Here we compare the two situations through electronic and thermal measurements in order to help elucidate the mechanism behind the enhancements. 1S. Pracht, et al., arXiv:1508.04270v1 [cond-mat.supr-con] (2015). 2G. Deutscher, New Superconductors From Granular to High TC, New Jersey: World Scientific, 2006, p. 72-74. 3V. N. Smolyaninova, et al., Sci. Rep. 5, 15777 (2015). Funding by NSF DMR # 1410665.

  11. Redox routes to substitution of aluminum(III): synthesis and characterization of (IP-)2AlX (IP = α-iminopyridine, X = Cl, Me, SMe, S2CNMe2, C≡CPh, N3, SPh, NHPh).

    PubMed

    Myers, Thomas W; Holmes, Alexandra L; Berben, Louise A

    2012-08-20

    Redox active ligands are shown to facilitate a variety of group transfer reactions at redox inert aluminum(III). Disulfides can be used as a two-electron group transfer reagent, and we show that (IP(-))(2)AlSR can be formed by reaction of [(THF)(6)Na][(IP(2-))(2)Al] (1c) with disulfides RSSR (where X = C(S)NMe(2), 4; SMe, 5). In a more general redox route to substitution of aluminum bis(iminopyridine) complexes, we report zinc(II) salts as a group transfer reagent. Reaction of [((R)IP(2-))(2)Al](-) (R = H, 1c; Me, 1d) with ZnX(2) affords ((R)IP(-))(2)AlX (where IP = iminopyridine, R = H, and X = Cl, 2; CCPh, 6; N(3), 7; SPh, 8; or R = Me and X = NHPh, 9). Single crystal X-ray diffraction analysis of the complexes reveal that each of the five coordinate complexes reported here has a trigonal bipyramidal geometry with τ = 0.668 - 0.858. We observed a correlation between the greatest deviations from ideal trigonal bipyramidal symmetry (lowest τ values), the bond lengths consistent with smallest degree of ligand reduction, and the least polarizable X ligand in (IP(-))(2)AlX. Complex 4 is six-coordinate and is best described as distorted octahedral. Variable temperature magnetic susceptibility measurements indicate that each of the complexes 3-9 has a biradical electronic structure similar to previously reported 2. Magnetic exchange coupling constants in the range J = -94 to -212 cm(-1) were fit to the data for 2-9 to describe the energy of antiferromagnetic interaction between ligand radicals assuming a spin Hamiltonian of the form Ĥ = -2JŜ(L(1))·Ŝ(L(2)). The strongest coupling occurs when the angle between the ligand planes is smallest, presumably to afford good overlap with the Al-X σ* orbital. Electrochemical properties of the complexes were probed using cyclic voltammetry and each of 3-9 displayed a reversible two-electron reduction and two quasi-reversible one-electron oxidation processes. The energy of the ligand based redox processes for 2-9 differ by

  12. Microstructure of SiC-Si-Al2O3 composites derived from silicone resin - metal aluminum filler compounds by low temperature reduction process

    NASA Astrophysics Data System (ADS)

    Narisawa, M.; Abe, Y.

    2011-06-01

    Concentrated slurry of a silicone resin with low carbon content, 3 μm aluminum particles and ethanol were prepared. After casting, addition of cross-linking agent and drying, silicone resin-aluminum composite with thick sheet form was obtained. The prepared sheet was heat-treated at 933 or 1073K with various holding times to characterize formed phases during the heat treatments. XRD patterns and FT-IR spectra revealed free Si formation and existence of Si-O-Si bond at 933K. The Si-O-Si bond, however, disappeared and silicon carbide was formed at 1073K. SEM observation indicated formation of cracks bridged with a number of tiny struts at 933K and conversion to wholly porous structure at 1073K.

  13. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    PubMed Central

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  14. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales.

    PubMed

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  15. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    DOE PAGES

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; ...

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix andmore » elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.« less

  16. Comparison in the Oxidation and Corrosion Behavior of Aluminum and Alumina-Reinforced Ni/Ni-Co Alloy Coatings

    NASA Astrophysics Data System (ADS)

    Srivastava, Meenu; Balaraju, J. N.; Ravisankar, B.; Grips, V. K. William

    2013-02-01

    In this study, a comparison in the oxidation and corrosion behavior of Ni/Ni-Co aluminum and alumina-reinforced electrodeposited composites has been made. The developed coatings were characterized for the morphology, structure, microhardness, oxidation, and corrosion resistance. It was found that the incorporation of Al particles in NiCo matrix is higher (9 wt pct) compared to Ni matrix (1 wt pct). In the case of aluminum oxide particles, about 5 and 7 wt pct had been obtained in Ni and NiCo matrices respectively. The difference in the surface morphology was observed with respect to metallic (Al) and inert ceramic (Al2O3) particle incorporation. X-ray diffraction studies showed the presence of predominant Ni (200) reflection in the coatings. Also, peaks corresponding to Al and Al2O3 particles were present. The Ni/NiCo-Al coatings exhibited higher microhardness values at 1273 K (1000 °C) compared to alumina-reinforced coatings, indicating better thermal stability of the former coatings. The NiAl coating showed one and two orders of magnitude improved oxidation resistance compared to NiCoAl and Ni/NiCo-Al2O3 coatings, respectively. It was observed that the Ni-Al composite coating exhibited poor corrosion resistance in 3.5 pct NaCl solution compared to the other coatings studied.

  17. Electronic structure and magnetic properties of doped Al1- x Ti x N ( x = 0.03, 0.25) compositions based on cubic aluminum nitride from ab initio simulation data

    NASA Astrophysics Data System (ADS)

    Bannikov, V. V.; Beketov, A. R.; Baranov, M. V.; Elagin, A. A.; Kudyakova, V. S.; Shishkin, R. A.

    2016-05-01

    The phase stability, electronic structure, and magnetic properties of Al1- x Ti x N compositions based on the metastable aluminum nitride modification with the rock-salt structure at low ( x = 0.03) and high ( x = 0.25) concentrations of titanium in the system have been investigated using the results of ab initio band calculations. It has been shown that, at low values of x, the partial substitution is characterized by a positive enthalpy, which, however, changes sign with an increase in the titanium concentration. According to the results of the band structure calculations, the doped compositions have electronic conductivity. For x = 0.03, titanium impurity atoms have local magnetic moments (˜0.6 μB), and the electronic spectrum is characterized by a 100% spin polarization of near-Fermi states. Some of the specific features of the chemical bonding in Al1- x Ti x N cubic phases have been considered.

  18. Formation of ettringite, Ca 6Al 2(SO 4) 3(OH) 12·26H 2O, AFt, and monosulfate, Ca 4Al 2O 6(SO 4)·14H 2O, AFm-14, in hydrothermal hydration of Portland cement and of calcium aluminum oxide—calcium sulfate dihydrate mixtures studied by in situ synchrotron X-ray powder diffraction

    NASA Astrophysics Data System (ADS)

    Christensen, Axel Nørlund; Jensen, Torben R.; Hanson, Jonathan C.

    2004-06-01

    In the hydration of calcium aluminum oxide-gypsum mixtures, i.e., Ca 3Al 2O 6, Ca 12Al 14O 33 and CaSO 4·2H 2O, the reaction products can be ettringite, Ca 6Al 2(SO 4) 3(OH) 12·26H 2O, monosulfate, Ca 4Al 2O 6(SO 4)·14H 2O, or the calcium aluminum oxide hydrate, Ca 4Al 2O 7·19H 2O. Ettringite is formed if sufficient CaSO 4·2H 2O is present in the mixture. Ettringite is converted to monosulfate when all CaSO 4·2H 2O is consumed in the synthesis of ettringite. The reactions were investigated in the temperature range 25-170°C using in situ synchrotron X-ray powder diffraction. This technique allows the study of very fast chemical reactions that are observed here under hydrothermal conditions. A new experimental approach was developed to perform in situ mixing of the reactants during X-ray data collection.

  19. Method of forming aluminum oxynitride material and bodies formed by such methods

    SciTech Connect

    Bakas, Michael P; Lillo, Thomas M; Chu, Henry S

    2010-11-16

    Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.

  20. Structure-property relationships in an Al matrix Ca nanofilamentary composite conductor with potential application in high-voltage power transmission

    NASA Astrophysics Data System (ADS)

    Tian, Liang

    This study investigated the processing-structure-properties relationships in an Al/Ca composites using both experiments and modeling/simulation. A particular focus of the project was understanding how the strength and electrical conductivity of the composite are related to its microstructure in the hope that a conducting material with light weight, high strength, and high electrical conductivity can be developed to produce overhead high-voltage power transmission cables. The current power transmission cables (e.g., Aluminum Conductor Steel Reinforced (ACSR)) have acceptable performance for high-voltage AC transmission, but are less well suited for high-voltage DC transmission due to the poorly conducting core materials that support the cable weight. This Al/Ca composite was produced by powder metallurgy and severe plastic deformation by extrusion and swaging. The fine Ca metal powders have been produced by centrifugal atomization with rotating liquid oil quench bath, and a detailed study about the atomization process and powder characteristics has been conducted. The microstructure of Al/Ca composite was characterized by electron microscopy. Microstructure changes at elevated temperature were characterized by thermal analysis and indirect resistivity tests. The strength and electrical conductivity were measured by tensile tests and four-point probe resistivity tests. Predicting the strength and electrical conductivity of the composite was done by micro-mechanics-based analytical modeling. Microstructure evolution was studied by mesoscale-thermodynamics-based phase field modeling and a preliminary atomistic molecular dynamics simulation. The application prospects of this composite was studied by an economic analysis. This study suggests that the Al/Ca (20 vol. %) composite shows promise for use as overhead power transmission cables. Further studies are needed to measure the corrosion resistance, fatigue properties and energized field performance of this composite.

  1. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  2. The formation and structure of the oxide and hydroxide chemisorbed phases at the aluminum surface, and relevance to hydrogen embrittlement

    NASA Astrophysics Data System (ADS)

    Francis, Michael; Kelly, Robert; Neurock, Matthew

    2010-03-01

    Aluminum alloys used in aerospace structures are susceptible to environmentally assisted cracking (EAC) induced by hydrogen embrittlement (HE) (Gangloff and Ives 1990). Crack growth experiments have demonstrated a linear relation between the relative humidity of the environment and crack growth rates, indicating the importance of water (Speidel and Hyatt 1972). While the presence of water has been demonstrated to be necessary for EAC of aluminum, crack growth rates have been linked to the diffusivity of hydrogen in aluminum (Gangloff 2003) and hydrogen densities at the crack tip as high as Al2H have been observed (Young and Scully 1998). While the mechanism by which hydrogen embrittles aluminum is yet not well understood, without the entry of hydrogen into the aluminum matrix, embrittlement would not occur. While at the crack tip high hydrogen concentrations exist, the solubility of hydrogen in aluminum is normal near 1 ppm (Wolverton 2004). In this work combined first principles and kinetic Monte Carlo methods will be used to examine the oxide and hydroxide structure resulting from exposure of aluminum to H2O or O2 and relevance to hydrogen entry as well as EAC is discussed.

  3. Transmission electron microscopy characterization of microstructural features in aluminum-lithium-copper alloys

    NASA Technical Reports Server (NTRS)

    Avalos-Borja, M.; Larson, L. A.; Pizzo, P. P.

    1984-01-01

    A transmission electron microscopy (TEM) examination of aluminum-lithium-copper alloys was conducted. The principal purpose is to characterize the nature, size, and distribution of stringer particles which result from the powder metallurgy (P/M) processing of these alloys. Microstructural features associated with the stringer particles are reported that help explain the stress corrosion susceptibility of the powder metallurgy-processed Al-Li-Cu alloys. In addition, matrix precipitaton events are documented for a variety of heat treatments and process variations. Hot rolling is observed to significantly alter the nature of matrix precipitation, and the observations are correlated with concomitant mechanical property variations.

  4. Extrusion of spark plasma sintered aluminum-carbon nanotube composites at various sintering temperatures.

    PubMed

    Kwon, Hansang; Kawasaki, Akira

    2009-11-01

    The combined processes of spark plasma sintering and hot extrusion were used to fabricate a multi-walled carbon nanotube (MWCNT) reinforced aluminum (Al) matrix composite. The structural defects of carbon nanotubes (CNT) at various sintering temperatures were investigated by Raman spectroscopy. A small amount of Al liquid phase was generated and it reacted with disordered CNTs, even during the solid-state spark plasma sintering process. The influence of Al carbides generated by the reaction between Al and disordered CNTs is discussed from a microstructural viewpoint and in relation to tensile strength. We conclude that structurally controlled CNTs could potentially be attractive for metal matrix applications, and could significantly improve the mechanical properties of AI-CNT composites.

  5. Effect of Cutting Parameters on Thrust Force and Surface Roughness in Drilling of Al-2219/B4C/Gr Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Ravindranath, V. M.; Basavarajappa, G. S. Shiva Shankar S.; Suresh, R.

    2016-09-01

    In aluminium matrix composites, reinforcement of hard ceramic particle present inside the matrix which causes tool wear, high cutting forces and poor surface finish during machining. This paper focuses on effect of cutting parameters on thrust force, surface roughness and burr height during drilling of MMCs. In the present work, discuss the influence of spindle speed and feed rate on drilling the pure base alloy (Al-2219), mono composite (Al- 2219+8% B4C) and hybrid composite (Al-2219+8%B4C+3%Gr). The composites were fabricated using liquid metallurgy route. The drilling experiments were conducted by CNC machine with TiN coated HSS tool, M42 (Cobalt grade) and carbide tools at various spindle speeds and feed rates. The thrust force, surface roughness and burr height of the drilled hole were investigated in mono composite and hybrid composite containing graphite particles, the experimental results show that the feed rate has more influence on thrust force and surface roughness. Lesser thrust force and discontinuous chips were produced during machining of hybrid composites when compared with mono and base alloy during drilling process. It is due to solid lubricant property of graphite which reduces the lesser thrust force, burr height and lower surface roughness. When machining with Carbide tool at low feed and high speeds good surface finish was obtained compared to other two types of cutting tool materials.

  6. Optical quenching mechanism in InAs quantum dots in an Al0.95Ga0.05As matrix

    NASA Astrophysics Data System (ADS)

    Shin, Y. H.; Kim, Yongmin; Song, J. D.

    2017-01-01

    InAs quantum dots (QDs) were grown grown in an Al0.95Ga0.05As matrix by using the molecularbeam epitaxy technique. Photoluminescence (PL) measurements were made as functions of the magnetic fields and the temperature. Two prominent PL transitions were observed from QDs and defects in the matrix layer at 5 K. In magnetic fields, the transition from QDs does not change its spectral shape at magnetic fields up to 15 T, whereas the defect-related transition shows a blue-shift at magnetic fields above 8 T. By varying the temperature from 5 K to room temperature, the transition from QDs persists up to 200 K and the defects-related transition quenches quickly near 70 K. The activation energies obtained by using an Arrhenius fitting of the PL intensities indicate that the excitons dissociated by thermal energy transfer into higher energy levels.

  7. Processing and response of aluminum-lithium alloy composites reinforced with copper-coated silicon carbide particulates

    NASA Astrophysics Data System (ADS)

    Khor, K. A.; Cao, Y.; Boey, F. Y. C.; Hanada, K.; Murakoshi, Y.; Sudarshan, T. S.; Srivatsan, T. S.

    1998-02-01

    Lithium-containing aluminum alloys have shown promise for demanding aerospace applications because of their light weight, high strength, and good damage tolerance characteristics. Additions of ceramic reinforcements to an aluminum-lithium alloy can significantly enhance specific strength, and specific modulus while concurrently offering acceptable performance at elevated temperatures. The processing and fabrication of aluminum-lithium alloy-based composites are hampered by particulate agglomeration or clustering and the existence of poor interfacial relationships between the reinforcing phase and the matrix. The problem of distribution of the reinforcing phase in the metal matrix can be alleviated by mechanical alloying. This article presents the results of a study aimed at addressing and improving the interfacial relationship between the host matrix and the reinforcing phase. Copper-coated silicon carbide particulates are introduced as the particulate reinforcing phase, and the resultant composite mixture is processed by conventional milling followed by hot pressing and hot extrusion. The influence of extrusion ratio and extrusion temperature on microstructure and mechanical properties was established. Post extrusion processing by hot isostatic pressing was also examined. Results reveal the increase in elastic modulus of the aluminum-lithium alloy matrix reinforced with copper-coated SiC to be significantly more than the mechanically alloyed Al-Li/SiC counterpart. This suggests the possible contributions of interfacial strengthening on mechanical response in direct comparison with a uniform distribution of the reinforcing ceramic particulates.

  8. The effect of structural defects in SiC particles on the static & dynamic mechanical response of a 15 volume percent SiC/6061-Al matrix composite

    SciTech Connect

    Vaidya, R.U.; Song, S.G.; Zurek, A.K.; Gray, G.T. III

    1995-09-01

    Static and Dynamic mechanical tests, and microstructural examinations performed on a SiC particle reinforced 6061-Al matrix composite indicated that particle cracking significantly affected the strength, strain hardening, and failure mechanism of the composite. Cracks were observed to nucleate and propagate on stacking faults and interfaces between the various phases within the reinforcing SiC particles. Planar defects were the predominant artifacts seen in the SiC particles. Partial dislocations were also observed bounding the stacking faults within the reinforcement phase.

  9. Calcium-aluminum-rich inclusions with fractionation and unidentified nuclear effects (FUN CAIs): II. Heterogeneities of magnesium isotopes and 26Al in the early Solar System inferred from in situ high-precision magnesium-isotope measurements

    NASA Astrophysics Data System (ADS)

    Park, Changkun; Nagashima, Kazuhide; Krot, Alexander N.; Huss, Gary R.; Davis, Andrew M.; Bizzarro, Martin

    2017-03-01

    Calcium-aluminum-rich inclusions with isotopic mass fractionation effects and unidentified nuclear isotopic anomalies (FUN CAIs) have been studied for more than 40 years, but their origins remain enigmatic. Here we report in situ high precision measurements of aluminum-magnesium isotope systematics of FUN CAIs by secondary ion mass spectrometry (SIMS). Individual minerals were analyzed in six FUN CAIs from the oxidized CV3 carbonaceous chondrites Axtell (compact Type A CAI Axtell 2271) and Allende (Type B CAIs C1 and EK1-4-1, and forsterite-bearing Type B CAIs BG82DH8, CG-14, and TE). Most of these CAIs show evidence for excess 26Mg due to the decay of 26Al. The inferred initial 26Al/27Al ratios [(26Al/27Al)0] and the initial magnesium isotopic compositions (δ26Mg0) calculated using an exponential law with an exponent β of 0.5128 are (3.1 ± 1.6) × 10-6 and 0.60 ± 0.10‰ (Axtell 2271), (3.7 ± 1.5) × 10-6 and -0.20 ± 0.05‰ (BG82DH8), (2.2 ± 1.1) × 10-6 and -0.18 ± 0.05‰ (C1), (2.3 ± 2.4) × 10-5 and -2.23 ± 0.37‰ (EK1-4-1), (1.5 ± 1.1) × 10-5 and -0.42 ± 0.08‰ (CG-14), and (5.3 ± 0.9) × 10-5 and -0.05 ± 0.08‰ (TE) with 2σ uncertainties. We infer that FUN CAIs recorded heterogeneities of magnesium isotopes and 26Al in the CAI-forming region(s). Comparison of 26Al-26Mg systematics, stable isotope (oxygen, magnesium, calcium, and titanium) and trace element studies of FUN and non-FUN igneous CAIs indicates that there is a continuum among these CAI types. Based on these observations and evaporation experiments on CAI-like melts, we propose a generic scenario for the origin of igneous (FUN and non-FUN) CAIs: (i) condensation of isotopically normal solids in an 16O-rich gas of approximately solar composition; (ii) formation of CAI precursors by aggregation of these solids together with variable abundances of isotopically anomalous grains-possible carriers of unidentified nuclear (UN) effects; and (iii) melt evaporation of these precursors

  10. The effect of matrix microstructure on cyclic response and fatigue behavior of particle- reinforced 2219 aluminum: Part I. room temperature behavior

    NASA Astrophysics Data System (ADS)

    Vyletel, G. M.; Allison, J. E.; van Aken, D. C.

    1995-12-01

    The low-cycle and high-cycle fatigue behavior and cyclic response of naturally aged and overaged 2219/TiC/15p and unreinforced 2219 Al were investigated using plastic strain-controlled and stress-controlled testing. In addition, the influence of grain size on the particle-reinforced materials was examined. In both reinforced and unreinforced materials, the naturally aged conditions were cyclically unstable, exhibiting an initial hardening behavior followed by an extended region of cyclic stability and ultimately a softening region. The overaged reinforced material was cyclically stable for the plastic strains examined, while the overaged unreinforced material exhibited cyclic hardening at plastic strains greater than 2.5 × 10-4. Decreasing grain size of particle-reinforced materials modestly increased the cyclic flow stress of both naturally aged and overaged materials. Reinforced and unreinforced materials exhibited similar fatigue life behaviors; however, the reinforced and unreinforced naturally aged materials had superior fatigue lives in comparison to the overaged materials. Grain size had no effect on the fatigue life behavior of the particle-reinforced materials. The fatigue lives were strongly influenced by the presence of clusters of TiC particles and exogenous Al3Ti intermetallics.

  11. The effect of matrix microstructure on cyclic response and fatigue behavior of particle-reinforced 2219 aluminum. Part 1: Room temperature behavior

    SciTech Connect

    Vyletel, G.M.; Allison, J.E.; Van Aken, D.C.

    1995-12-01

    The low-cycle and high-cycle fatigue behavior and cyclic response of naturally aged and overaged 2219/TiC/15p and unreinforced 2219 Al were investigated using plastic strain-controlled and stress-controlled testing. In addition, the influence of grain size on the particle-reinforced materials was examined. In both reinforced and unreinforced materials, the naturally aged conditions were cyclically unstable, exhibiting an initial hardening behavior followed by an extended region of cyclic stability and ultimately a softening region. The overaged reinforced material was cyclically stable for the plastic strains examined, while the overaged unreinforced material exhibited cyclic hardening at plastic strains greater than 2.5 {times} 10{sup {minus}4}. Decreasing grain size of particle-reinforced materials modestly increased the cyclic flow stress of both naturally aged and overaged materials. Reinforced and unreinforced materials exhibited similar fatigue life behaviors; however, the reinforced and unreinforced naturally aged materials had superior fatigue lives in comparison to the overaged materials. Grain size had no effect on the fatigue life behavior of the particle-reinforced materials. The fatigue lives were strongly influenced by the presence of clusters of TiC particles and exogenous Al{sub 3}Ti intermetallics.

  12. Effects of Irradiation on the Microstructure of U-7Mo Dispersion Fuel with Al-2Si Matrix

    SciTech Connect

    Dennis D. Keiser, Jr.; Jan-Fong Jue; Adam B. Robinson; Pavel Medvedev; Jian Gan; Brandon D. Miller; Daniel M. Wachs; Glenn A. Moore; Curtis R. Clark; Mitchell K. Meyer; M. Ross Finlay

    2012-06-01

    The Reduced Enrichment for Research and Test Reactor program is developing low-enriched uranium U-Mo dispersion fuels for application in research and test reactors around the world. As part of this development, fuel plates have been irradiated in the Advanced Test Reactor and then characterized using optical metallography (OM) and scanning electron microscopy (SEM) to determine the as-irradiated microstructure. To demonstrate the irradiation performance of U-7Mo dispersion fuel plates with 2 wt% Si added to the matrix, fuel plates were tested to medium burnups at intermediate fission rates as part of the RERTR-6 experiment. Further testing was performed to higher fission rates as part of the RERTR-7A experiment, and very aggressive testing (high temperature, high fission density, high fission rate) was performed in the RERTR-9A, RERTR-9B and AFIP-1 experiments. As-irradiated microstructures were compared to those observed after fabrication to determine the effects of irradiation on the microstructure. Based on comparison of the microstructural characterization results for each irradiated sample, some general conclusions can be drawn about how the microstructure evolves during irradiation: there is growth of the fuel/matrix interaction layer (FMI), which was present in the samples to some degree after fabrication, during irradiation; Si diffuses from the FMI layer to deeper depths in the U-7Mo particles as the irradiation conditions are made more aggressive; lowering of the Si content in the FMI layer results in an increase in the size of the fission gas bubbles; as the FMI layer grows during irradiation more Si diffuses from the matrix to the FMI layer/matrix interface, and interlinking of fission gas bubbles in the fuel plate microstructure that may indicate breakaway swelling is not observed.

  13. Cadmium-Aluminum Layered Double Hydroxide Microspheres for Photocatalytic CO2 Reduction.

    PubMed

    Saliba, Daniel; Ezzeddine, Alaa; Sougrat, Rachid; Khashab, Niveen M; Hmadeh, Mohamad; Al-Ghoul, Mazen

    2016-04-21

    We report the synthesis of cadmium-aluminum layered double hydroxide (CdAl LDH) using the reaction-diffusion framework. As the hydroxide anions diffuse into an agar gel matrix containing the mixture of aluminum and cadmium salts at a given ratio, they react to give the LDH. The LDH self-assembles inside the pores of the gel matrix into a unique spherical-porous shaped microstructure. The internal and external morphologies of the particles are studied by electron microscopy and tomography revealing interconnected channels and a high surface area. This material is shown to exhibit a promising performance in the photoreduction of carbon dioxide using solar light. Moreover, the palladium-decorated version shows a significant improvement in its reduction potential at room temperature.

  14. Probing the effect of temperature on the incorporation of Al species in a SiC matrix

    NASA Astrophysics Data System (ADS)

    Jacquier, C.; Ferro, G.; Zielinski, M.; Polychroniadis, E. K.; Andreadou, A.; Camassel, J.; Monteil, Y.

    2005-03-01

    The so-called VLS (Vapour-Liquid-Solid) mechanism in an Al-Si melt has recently demonstrated the capability to grow at low temperature single crystalline 4H-SiC layers, with a high Al content. Using the newly developed VLS technique, we have deposited several 4H-SiC layers and determined the incorporated Al level by SIMS (Secondary Ion Mass Spectroscopy). Depending on the sample, we have found that the SIMS doping level ranges from 5 × 1019 to 1 × 1021 at.cm-3. This is the highest value reported so far for in-situ doped SiC:Al. From TEM (Transmission Electron Microscopy) analyses we show that the layers are single crystals, with a high density of defects at the lower interface but no foreign phase inclusion. These results compare well with the ones obtained in previous works using alternative doping techniques, like ion implantation, chemical vapour deposition or sublimation. It thus suggests that Al solubility limit in SiC is rather temperature independent.

  15. On the Synthesis and Characterization of Novel Aluminum-Arsenic Compounds; Crystal Structure of Et2AlAs(SiMe3)22

    DTIC Science & Technology

    1991-10-03

    ARSENIC COMPOUNDS; CRYSTAL STRUCTURE OF [Et2AIAs(SiMe 3 )2 ]2 12 PERSONAL AUTHOR(S) :ells, A.T. McPhail, and T. M. Speer 13a. ’YPE OF REPORT 13b. riME...synthesis, crystal structure , ring compound 19 ABSTRACT (Continue on reverse ir necessary &nd iaenrtiy by 6lOCK numOer) See attached. 91-12706 ITu 20...DU/DC/TR-24 ON THE SYNTHESIS AND CHARACTERIZATION OF NOVEL ALUMINUM-ARSENIC COMPOUNDS- CRYSTAL STRUCTURE OF [Et 2 A1As(SiMe 3)21 2 by R. L. Wells, A. T

  16. Nanoclusters of MoO3-x embedded in an Al2O3 matrix engineered for customizable mesoscale resistivity and high dielectric strength

    NASA Astrophysics Data System (ADS)

    Tong, William M.; Brodie, Alan D.; Mane, Anil U.; Sun, Fuge; Kidwingira, Françoise; McCord, Mark A.; Bevis, Christopher F.; Elam, Jeffrey W.

    2013-06-01

    We have synthesized a material consisting of conducting metal oxide (MoO3-x) nanoclusters embedded in a high-dielectric-strength insulator (Al2O3) matrix. The resistivity of this material can be customized by varying the concentration of the MoO3-x nanoclusters. The Al2O3 protects the MoO3-x from stoichiometry change, thus conserving the number of carriers and maintaining a high dielectric strength. This composite material is grown by atomic layer deposition, a thin film deposition technique suitable for coating 3D structures. We applied these atomic layer deposition composite films to our 3D electron-optical micro electrical mechanical systems devices and greatly improved their performance.

  17. The influence of matrix microstructure and temperature on cyclic deformation and fatigue of particle-reinforced 2219 aluminum. Ph.D. Thesis

    SciTech Connect

    Vyletel, G.M.

    1994-12-31

    Room temperature and elevated temperature (150 C) fatigue studies were conducted on naturally aged, peak-aged, and overaged 2219/TiC/lSp and 2219 Al. In addition, the grain size of 2219/TiC/15p was altered from 35 micrometers to 276 micrometers in an attempt to understand how grain size influences the room temperature and elevated temperature cyclic deformation and fatigue life behavior. Plastic strain-controlled testing was used to study the low-cycle fatigue and cyclic response behaviors while stress-controlled testing was used to investigate the high cycle fatigue behavior. The cyclic response and dislocation microstructures of both reinforced and unreinforced materials were very similar for comparable microstructures. Naturally aged materials showed evidence of cyclic hardening, and in some cases, cyclic softening, while the cyclic response of peak-aged and overaged materials showed no evidence of cyclic hardening or softening (except for overaged 2219 Al at high plastic strain amplitudes). Decreasing grain size was found to modestly increase the cyclic flow stress of 2219/TiC/15p while providing very little improvement in the fatigue-life behavior. The addition of TiC reinforcement was found to improve the stress-controlled fatigue life provided processing defects were kept low; however, the plastic strain-controlled fatigue life of the composite was inferior to that of the unreinforced material. At 150 C, cyclic softening was observed at all plastic strain amplitudes for the composite materials and at plastic strain amplitudes greater than approximately 2.5 x 10(exp -3) for the unreinforced materials. This softening was attributed to the decomposition of the theta` strengthening precipitates to the equilibrium theta precipitates. This (theta`) decomposition occurred in all materials; however, the combination of cyclic deformation and the presence of reinforcing TiC particles appeared to greatly increase the kinetics, or rate of decomposition.

  18. Effect of magnesium on the aging behavior of Al-Zn-Mg-Cu/Al{sub 2}O{sub 3} metal matrix composites

    SciTech Connect

    Chou, M.C.; Chao, C.G.

    1996-07-01

    The effect of magnesium content on the aging behavior of Al-Zn-Mg-Cu alloy reinforced with alumina (Al{sub 2}O{sub 3}) was studied by using the differential scanning calorimetry (DSC) technique and hardness measurement. The magnesium contents were studied in the range from 1.23 to 2.97 wt pct. The addition of magnesium was found to increase the coherent Guinier-Preston (GP) zones in composites. The apparent formation enthalpy of GP zones of composites (0.1 V{sub f}) was 0.932 cal/g for 1.23 wt pct magnesium content and 1.375 cal/g for 2.97 wt pct magnesium content. The precipitation time to achieve the maximum hardness in the composites depends on the magnesium content. The time changed from 12 to 48 hours as the magnesium content increased from 1.23 to 2.97 wt pct. Both Vickers microhardness and Rockwell hardness increased with increasing magnesium content. The maximum hardness occurred in the composites that contained maximum amounts of GP zones and {eta}{prime} precipitates. However, the microhardness of the composites was always lower than that of monolithic alloys due to the alumina fibers which caused the suppression of GP zones and {eta}{prime} formation in the composites.

  19. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  20. Aluminum Deoxidation Equilibria in Liquid Iron: Part III—Experiments and Thermodynamic Modeling of the Fe-Mn-Al-O System

    NASA Astrophysics Data System (ADS)

    Paek, Min-Kyu; Do, Kyung-Hyo; Kang, Youn-Bae; Jung, In-Ho; Pak, Jong-Jin

    2016-10-01

    Deoxidation equilibria in high-Mn- and high-Al-alloyed liquid steels were studied over the entire Fe-Mn-Al composition range by both experiments and thermodynamic modeling. Effect of Mn on the Al deoxidation equilibria in liquid iron was measured by the different experimental techniques depending on the Al content. In order to confirm the reproducibility of the experimental results, the deoxidation experiments were carried out reversibly from high oxygen state by addition of Al as a deoxidizer, and from low oxygen state by addition of Fe2O3 or MnO as an oxygen source. For the Al-rich side, CaO flux was added on top of liquid iron in order to remove suspended Al2O3 inclusions in the melt. Based on the present experimental result and available critically evaluated literature data, the Al deoxidation equilibria in Fe-Mn-Al-O liquid alloy were thermodynamically modeled. The Modified Quasichemical Model was used in order to take into account a strong short-range ordering of atoms in molten state. Deoxidation equilibria and inclusion stability diagram for entire Fe-Mn-Al melt were successfully reproduced by the present model.

  1. Structural Evaluation and Mechanical Properties of Aluminum/Tungsten Carbide Composites Fabricated by Continual Annealing and Press Bonding (CAPB) Process

    NASA Astrophysics Data System (ADS)

    Amirkhanlou, Sajjad; Ketabchi, Mostafa; Parvin, Nader; Drummen, G. P. C.

    2014-12-01

    In the present work, a novel technique is introduced called continual annealing and press bonding (CAPB) for the manufacturing of a bulk aluminum matrix composite dispersed with 10 vol pct tungsten carbide particles (Al/WCp composite). The microstructural evolution and mechanical properties of the Al/WCp composite during various CAPB cycles were examined by scanning electron microscopy (SEM), wavelength dispersive X-ray spectroscopy (WDX), and tensile testing. The microstructure of the fabricated composite after fourteen cycles of CAPB showed homogenous distribution of the WC particles in the aluminum matrix and strong bonding between the various layers. According to WDX analysis, the manufactured Al/WCp composite did not evidence the presence of additional elements. The results indicated that the tensile strength of the composites increased with the number of CAPB cycles, and reached a maximum value of 140 MPa at the end of the fourteenth cycle, which was 1.6 times higher than the obtained value for annealed aluminum (raw material, 88 MPa). Even though the elongation of the Al/WCp composite was reduced during the initial cycles of CAPB process, it increased significantly during the final cycles. SEM observation of fracture surfaces showed that the rupture mode in the CAPB-processed Al/WCp composite was of the shear ductile rupture type.

  2. Matrix effects in ion-induced emission as observed in Ne collisions with Cu-Mg and Cu-Al alloys

    NASA Technical Reports Server (NTRS)

    Ferrante, J.; Pepper, S. V.

    1983-01-01

    Ion induced Auger electron emission is used to study the surfaces of Al, Mg, Cu - 10 at. % Al, Cu - 19.6 at. % Al, and Cu - 7.4 at. % Mg. A neon (Ne) ion beam whose energy is varied from 0.5 to 3 keV is directed at the surface. Excitation of the lighter Ne occurs by the promotion mechanism of Barat and Lichten in asymmetric collisions with Al or Mg atoms. Two principal Auger peaks are observed in the Ne spectrum: one at 22 eV and one at 25 eV. Strong matrix effects are observed in the alloys as a function of energy in which the population of the second peak is greatly enhanced relative to the first over the pure materials. For the pure material over this energy range this ratio is 1.0. For the alloys it can rise to the electronic structure of alloys and to other surface tools such as secondary ion mass spectroscopy.

  3. Metal-matrix composite processing technologies for aircraft engine applications. [Ti-6Al-2Sn-4Zr-2Mo

    SciTech Connect

    Pank, D.R.; Jackson, J.J. )

    1993-06-01

    Titanium metal-matrix composites (MMC) are prime candidate materials for aerospace applications because of their excellent high-temperature longitudinal strength and stiffness and low density compared with nickel- and steel-base materials. This article examines the steps GE Aircraft Engines (GEAE) has taken to develop an induction plasma deposition (IPD) processing method for the fabrication of Ti6242/SiC MMC material. Information regarding process methodology, microstructures, and mechanical properties of consolidated MMC structures will be presented. The work presented was funded under the GE-Aircraft Engine IR and D program.

  4. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  5. Method of winning aluminum metal from aluminous ore

    DOEpatents

    Loutfy, Raouf O.; Keller, Rudolf; Yao, Neng-Ping

    1981-01-01

    Aluminous ore such as bauxite containing alumina is blended with coke or other suitable form of carbon and reacted with sulfur gas at an elevated temperature. For handling, the ore and coke can be extruded into conveniently sized pellets. The reaction with sulfur gas produces molten aluminum sulfide which is separated from residual solid reactants and impurities. The aluminum sulfide is further increased in temperature to cause its decomposition or sublimation, yielding aluminum subsulfide liquid (AlS) and sulfur gas that is recycled. The aluminum monosulfide is then cooled to below its disproportionation temperature to again form molten aluminum sulfide and aluminum metal. A liquid-liquid or liquid-solid separation, depending on the separation temperature, provides product aluminum and aluminum sulfide for recycle to the disproportionation step.

  6. Electrochemical Codeposition of Al-Li-Mg Alloys at Solid Aluminum Electrode from LiCl-KCl-MgCl2 Molten Salt System

    NASA Astrophysics Data System (ADS)

    Ye, Ke; Zhang, Mi Lin; Chen, Ye; Han, Wei; de Yan, Yong; Cao, Peng

    2010-06-01

    The electrochemical codeposition of Mg and Li at an aluminium electrode in LiCl-KCl (50:50 wt pct) melts containing different concentrations of MgCl2 at 893 K (620 °C) to form Al-Li-Mg alloys was investigated. Cyclic voltammograms showed that the potential of Li metal deposition at an Al electrode, before the addition of MgCl2, is more positive than that of Li metal deposition at an Mo electrode, which indicated the formation of an Al-Li alloy. The underpotential deposition of magnesium at an aluminium electrode leads to the formation of Al-Mg alloys, and the succeeding underpotential deposition of lithium on predeposited Al-Mg alloys leads to the formation of Al-Li-Mg alloys. Chronopotentiometric measurements indicated that the codeposition of Mg and Li occurs at current densities lower than -0.668 A cm-2 in LiCl-KCl-MgCl2 (8 wt pct) melts at an aluminium electrode. The chronoamperometric studies indicated that the onset potential for the codeposition of Mg and Li is -2.000 V, and the codeposition of Mg and Li at an aluminium electrode is formed into Al-Li-Mg alloys when the applied potentials are more negative than -2.000 V. X-ray diffraction and inductively coupled plasma analysis indicated that Al-Li-Mg alloys with different lithium and magnesium contents were prepared via potentiostatic and galvanostatic electrolysis. The microstructure of typical dual phases of the Al-Li-Mg alloy was characterized by an optical microscope and by scanning electron microscopy. The analysis of energy dispersive spectrometry showed that the elements of Al and Mg distribute homogeneously in the Al-Li-Mg alloy. The lithium and magnesium contents of Al-Li-Mg alloys can be controlled by MgCl2 concentrations and by electrolytic parameters.

  7. Low-aluminum content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  8. Pseudo- in-situ stir casting: a new method for production of aluminum matrix composites with bimodal-sized B4C reinforcement

    NASA Astrophysics Data System (ADS)

    Raei, Mohammad; Panjepour, Masoud; Meratian, Mahmood

    2016-08-01

    A new method was applied to produce an Al-0.5wt%Ti-0.3wt%Zr/5vol%B4C composite via stir casting with the aim of characterizing the microstructure of the resulting composite. For the production of the composite, large B4C particles (larger than 75 μm) with no pre-heating were added to the stirred melt. Reflected-light microscopy, X-ray diffraction, scanning electron microscopy, field-emission scanning electron microscopy, laser particle size analysis, and image analysis using the Clemex software were performed on the cast samples for microstructural analysis and phase detection. The results revealed that as a consequence of thermal shock, B4C particle breakage occurred in the melt. The mechanism proposed for this phenomenon is that the exerted thermal shock in combination with the low thermal shock resistance of B4C and large size of the added B4C particles were the three key parameters responsible for B4C particle breakage. This breakage introduced small particles with sizes less than 10 μm and with no contamination on their surfaces into the melt. The mean particle distance measured via image analysis was approximately 60 μm. The coefficient of variation index, which was used as a measure of particle distribution homogeneity, showed some variations, indicating a relatively homogeneous distribution.

  9. Inhibiting Corrosion in Gr/Al and Gr/Mg Metal Matrix Composites Using Nonequilibrium Alloying Techniques

    DTIC Science & Technology

    1992-06-01

    the alloy was immediately visually inspected and the appearance recorded. Distinguishing features such as reflectivity, cloudiness, color and surface...solid solution in the Al, and lack of properly oriented planes in the highly textured film. After heat treating, several new peaks were present in the AI...done to determine If the alloy composition or film texture were dependent on the type of substrate. The rationale behind using glass was that it would

  10. Deposition behavior of residual aluminum in drinking water distribution system: Effect of aluminum speciation.

    PubMed

    Zhang, Yue; Shi, Baoyou; Zhao, Yuanyuan; Yan, Mingquan; Lytle, Darren A; Wang, Dongsheng

    2016-04-01

    Finished drinking water usually contains some residual aluminum. The deposition of residual aluminum in distribution systems and potential release back to the drinking water could significantly influence the water quality at consumer taps. A preliminary analysis of aluminum content in cast iron pipe corrosion scales and loose deposits demonstrated that aluminum deposition on distribution pipe surfaces could be excessive for water treated by aluminum coagulants including polyaluminum chloride (PACl). In this work, the deposition features of different aluminum species in PACl were investigated by simulated coil-pipe test, batch reactor test and quartz crystal microbalance with dissipation monitoring. The deposition amount of non-polymeric aluminum species was the least, and its deposition layer was soft and hydrated, which indicated the possible formation of amorphous Al(OH)3. Al13 had the highest deposition tendency, and the deposition layer was rigid and much less hydrated, which indicated that the deposited aluminum might possess regular structure and self-aggregation of Al13 could be the main deposition mechanism. While for Al30, its deposition was relatively slower and deposited aluminum amount was relatively less compared with Al13. However, the total deposited mass of Al30 was much higher than that of Al13, which was attributed to the deposition of particulate aluminum matters with much higher hydration state. Compared with stationary condition, stirring could significantly enhance the deposition process, while the effect of pH on deposition was relatively weak in the near neutral range of 6.7 to 8.7.

  11. A comparative wear study on Al-Li and Al-Li/SiC composite

    SciTech Connect

    Okumus, S. Cem Karslioglu, Ramazan Akbulut, Hatem

    2013-12-16

    Aluminum-lithium based unreinforced (Al-8090) alloy and Al-8090/SiCp/17 vol.% metal matrix composite produced by extrusion after spray co-deposition. A dry ball-on disk wear test was carried out for both alloy and composite. The tests were performed against an Al{sub 2}O{sub 3} ball, 10 mm in diameter, at room temperature and in laboratory air conditions with a relative humidity of 40-60%. Sliding speed was chosen as 1.0 ms{sup −1} and normal loads of 1.0, 3.0 and 5.0 N were employed at a constant sliding distance of 1000 m. The wear damage on the specimens was evaluated via measurement of wear depth and diameter. Microstructural and wear characterization was carried out via scanning electron microscopy (SEM). The results showed that wear loss of the Al-8090/SiC composite was less than that of the Al-8090 matrix alloy. Plastic deformation observed on the wear surface of the composite and the matrix alloy, and the higher the applied load the greater the plastic deformation. Scanning electron microscopy examinations of wear tracks also reveal that delamination fracture was the dominant wear mechanism during the wear progression. Friction coefficient was maximum at the low applied load in the case of the Al-8090/SiC composite while a gradual increase was observed with applied load for the matrix alloy.

  12. Matrix structure evolution and thermo-mechanical properties of carbon fiber-reinforced Al{sub 2}O{sub 3}-SiC-C castable composites

    SciTech Connect

    Li, Xiangcheng Li, Yaxiong; Chen, Liufang; Zhu, Boquan

    2015-01-15

    Highlights: • Carbon fibers are formed in Al{sub 2}O{sub 3}-SiC-C castable composites under the action of nano Ni. • Starting growth temperature is 900 °C and growth mechanism agrees with V–S model. • The high temperature strength of composites can be increased by above 40%. • The thermal shock resistance can be enhanced by above 20%. - Abstract: The spalling and corrosion during the thermal cycles are the main causes of the damages observed in Al{sub 2}O{sub 3}-SiC-C castable composites that are used in molten-iron system. Using the catalyst of nano Ni and ball pitch in the matrix, Al{sub 2}O{sub 3}-SiC-C castable composites were prepared with the anti-oxidant addition of silicon. The results indicate that the high temperature of the Al{sub 2}O{sub 3}-SiC-C castable composites can be increased by above 42%, and the thermal shock resistance can be enhanced by above 20% because the ball pitch is carbonized and releases C{sub x}H{sub y} vapor, which can be pyrolized to carbon atoms and subsequently deposited into carbon fibers under the catalyst action. The starting temperature of carbon fiber growth is approximately 900 °C, and their diameter and aspect ratio can increase with the rising temperature. The in-situ generation of carbon fibers in Al{sub 2}O{sub 3}-SiC-C castable composites can significantly improve the fibers’ thermo-mechanical properties.

  13. Phosphate adsorption ability of biochar/Mg-Al assembled nanocomposites prepared by aluminum-electrode based electro-assisted modification method with MgCl₂ as electrolyte.

    PubMed

    Jung, Kyung-Won; Jeong, Tae-Un; Hwang, Min-Jin; Kim, Kipal; Ahn, Kyu-Hong

    2015-12-01

    In this work, the textural properties and phosphate adsorption capability of modified-biochar containing Mg-Al assembled nanocomposites prepared by an effective electro-assisted modification method with MgCl2 as an electrolyte have been determined. Structure and chemical analyses of the modified-biochar showed that nano-sized stonelike or flowerlike Mg-Al assembled composites, MgO, spinel MgAl2O4, AlOOH, and Al2O3, were densely grown and uniformly dispersed on the biochar surface. The adsorption isotherm and kinetics data suggested that the biochar/Mg-Al assembled nanocomposites have an energetically heterogeneous surface and that phosphate adsorption could be controlled by multiple processes. The maximum phosphate adsorption capacity was as high as 887 mg g(-1), as fitted by the Langmuir-Freundlich model, and is the highest value ever reported. It was concluded that this novel electro-assisted modification is a very attractive method and the biochar/Mg-Al assembled nanocomposites provide an excellent adsorbent that can effectively remove phosphate from aqueous solutions.

  14. High-velocity-oxidation performance of metal-chromium-aluminum (MCrAl), cermet, and modified aluminide coatings on IN-100 and type VIA alloys at 1093 C

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.

    1974-01-01

    Cermet, MCrAl, and modified aluminide types of coatings applied to IN-100 and NASA-TRW-VIA alloy specimens were cyclically oxidation tested in a high velocity (Mach 1) gas flame at 1093 C. Several coating compositions of each type were evaluated for oxidation resistance. The modified aluminide coating, Pt-Al, applied to alloy 6A proved to be the best, providing oxidation protection to approximately 750 hours based on weight change measurements. The second best, a CoCrAlY coating applied to 6A, provided protection to 450 hours. The third best was a cermet + aluminide coating on 6A with a protection time to 385 hours.

  15. An investigation of the corrosion properties of aluminum-tantalum alloys using electrochemical impedance spectroscopy and local electrochemical impedance spectroscopy

    SciTech Connect

    Lillard, R.S.

    1993-01-01

    An investigation of passivity of single phase Al-Ta alloys and the contribution of the second phase, Al3Ta, to breakdown is presented. In 0.1M NaCl buffered to pH 7 with boric acid and sodium borate the passive current density of pure aluminum was found to be approximately 0.3 microamps/cm(exp 2), the passive current densities of Al 4 at percent Ta, Al 8 at percent Ta were found to be 2.5 and 2.4 microamps/cm(exp 2) respectively while the pitting potentials of these alloys were approximately 500 mV greater than that of pure aluminum. Traditional EIS measurements in 0.5M boric acid 0.05M sodium borate solution found the impedance values of the Al-4Ta and Al-8Ta were found to be 5.6 x 10(exp 4) and 3.1 x 10(exp 4) ohm cm(exp 2) respectively while that of pure aluminum was found to be about 1.2 x 10(exp 5) ohm cm(exp 2). In addition, the thickness of the oxide film on the alloys to be less than that of pure aluminum in all solutions examined. Similar results were obtained for chloride containing solutions. These results indicate that there is no correlation between passive current density and the breakdown potential; that is the passive current density and the breakdown potential are two unrelated phenomena. The results of Local Electrochemical Impedance Spectroscopy (LEIS) experiments on a heat treated Al 1.5 at percent Ta alloy, which contained Al3Ta precipitates, revealed that the capacitance of the film over the precipitate is higher than the capacitance of the film over the aluminum portion of this electrode. This indicates that thickness of the film over the precipitate is thinner than the film over aluminum. This interface, between the oxide over the Al3Ta precipitates and the oxide over the aluminum matrix, is perceived as being incoherent and is interpreted here as a 'residual flaw', as described by the crack/heal mechanism proposed by Wood et al.

  16. High conductivity, low cost aluminum composite for thermal management

    SciTech Connect

    Sommer, J.L.

    1997-04-01

    In order to produce an inexpensive packaging material that exhibits high thermal conductivity and low CTE, Technical Research Associates, Inc. (TRA) has shown in Phase I the feasibility of incorporating natural flake graphite in an aluminum matrix. TRA has developed a proprietary coating technique where graphite flakes have been coated with a thin layer of molybdenum/molybdenum carbide (approximately 0.2 microns). This barrier coating can protect the graphite flake from chemical reaction and high temperature degradation in molten aluminum silicon alloys. Methods to successfully vacuum infiltrate coated flake with molten aluminum alloys were developed. The resulted metal matrix composites exhibited lower CTE than aluminum metal. The CTE of the composites were significantly lower than aluminum and its alloys. The CTE can potentially be tailored for specific applications. The in plane thermal conductivity was higher than the aluminum matrix alloy. The thermal conductivity and CTE of the composite may be significantly improved by improving the bond strength of the molybdenum coating on the graphite flake. The flake can potentially be incorporated in the molten aluminum and pressure die cast to align the flakes within the aluminum matrix. By preferentially aligning high conductivity graphite flakes within a plane or direction, the thermal conductivity of the resulting composite will be above pure aluminum in the alignment direction.

  17. Characterization of Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Chun, H. J.; Karalekas, D.

    1994-01-01

    Experimental methods were developed, adapted, and applied to the characterization of a metal matrix composite system, namely, silicon carbide/aluminim (SCS-2/6061 Al), and its constituents. The silicon carbide fiber was characterized by determining its modulus, strength, and coefficient of thermal expansion. The aluminum matrix was characterized thermomechanically up to 399 C (750 F) at two strain rates. The unidirectional SiC/Al composite was characterized mechanically under longitudinal, transverse, and in-plane shear loading up to 399 C (750 F). Isothermal and non-isothermal creep behavior was also measured. The applicability of a proposed set of multifactor thermoviscoplastic nonlinear constitutive relations and a computer code was investigated. Agreement between predictions and experimental results was shown in a few cases. The elastoplastic thermomechanical behavior of the composite was also described by a number of new analytical models developed or adapted for the material system studied. These models include the rule of mixtures, composite cylinder model with various thermoelastoplastic analyses and a model based on average field theory. In most cases satisfactory agreement was demonstrated between analytical predictions and experimental results for the cases of stress-strain behavior and thermal deformation behavior at different temperatures. In addition, some models yielded detailed three-dimensional stress distributions in the constituents within the composite.

  18. Synthesis, structural characterization and optical properties of a new cesium aluminum borate, Cs{sub 2}Al{sub 2}B{sub 2}O{sub 7}

    SciTech Connect

    Feng Kai; Yin Wenlong; Yao Jiyong; Wu Yicheng

    2011-12-15

    A new borate, Cs{sub 2}Al{sub 2}B{sub 2}O{sub 7}, was synthesized by solid-state reaction. It crystallizes in the monoclinic space group P2{sub 1}/c with a=6.719(1) A, b=7.121(1) A, c=9.626(3) A, {beta}=115.3(1) Degree-Sign , and Z=2. In the structure, two AlO{sub 4} tetrahedra and two BO{sub 3} planar triangles are connected alternately by corner-sharing to from nearly planar [Al{sub 2}B{sub 2}O{sub 10}] rings, which are further linked via common O1 atom to generate layers in the bc plane. These layers then share the O3 atoms lying on a center of inversion to form a three-dimensional framework with Cs atoms residing in the channels. The IR spectrum confirms the presence of both BO{sub 3} and AlO{sub 4} groups and the UV-vis-IR diffuse reflectance spectrum indicates a band gap of about 4.13(2) eV. - Graphical abstract: A new borate, Cs{sub 2}Al{sub 2}B{sub 2}O{sub 7}, was synthesized. In the structure, BO{sub 3} triangles and AlO{sub 4} tetrahedra are connected to form a three-dimensional framework with Cs{sup +} in the channels. Black-Small-Square Highlights: Black-Right-Pointing-Pointer A new borate Cs{sub 2}Al{sub 2}B{sub 2}O{sub 7} was synthesized and crystals were obtained by flux method. Black-Right-Pointing-Pointer Cs{sub 2}Al{sub 2}B{sub 2}O{sub 7} crystallizes in a new structure type. Black-Right-Pointing-Pointer Two AlO{sub 4} and two BO{sub 3} generate a [Al{sub 2}B{sub 2}O{sub 10}] ring in the structure. Black-Right-Pointing-Pointer Rings are linked to form a three-dimensional framework with Cs{sup +} in the channels. Black-Right-Pointing-Pointer Optical band gap is about 4.13 eV.

  19. Mixed domain models for the distribution of aluminum in high silica zeolite SSZ-13.

    PubMed

    Prasad, Subramanian; Petrov, Maria

    2013-01-01

    High silica zeolite SSZ-13 with Si/Al ratios varying from 11 to 17 was characterized by aluminum-27 and silicon-29 NMR spectroscopy. Aluminum-27 MAS and MQMAS NMR data indicated that in addition to tetrahedral aluminum sites, a fraction of aluminum sites are present in distorted tetrahedral environments. Although in samples of SSZ-13 having high Si/Al ratios all aluminum atoms are expected to be isolated, silicon-29 NMR spectra revealed that in addition to isolated aluminum atoms (Si(1Al)), non-isolated aluminum atoms (Si(2Al)) exist in the crystals. To model these contributions of the various aluminum atoms, a mixed-domain distribution was developed, using double-six membered rings (D6R) as the basic building units of SSZ-13. A combination of different ideal domains, one containing isolated and the other with non-isolated aluminum sites, has been found to describe the experimental silicon-29 NMR data.

  20. Some physicochemical properties of aluminum and iron chloride solutions

    NASA Astrophysics Data System (ADS)

    Balmaev, B. G.; Tuzhilin, A. S.; Shebalkova, A. Yu.; Rozhkov, D. Yu.

    2016-11-01

    Some physicochemical properties of aluminum and iron chloride solutions are considered. The density and viscosity of aluminum and iron chlorides are plotted as functions of the FeCl3/(FeCl3 + AlCl3) ratio and temperature, and pH of aluminum hydroxochlorides is plotted as a function of the Al2O3 content in a solution and its basicity (ratio of contents Al/Cl). The joint solubility of aluminum hydroxochloride and sodium chloride in water has been analyzed.