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Sample records for aluminum al matrix

  1. Aluminum Matrix Composites Strengthened with CuZrAgAl Amorphous Atomized Powder Particles

    NASA Astrophysics Data System (ADS)

    Dutkiewicz, Jan; Rogal, Łukasz; Wajda, Wojciech; Kukuła-Kurzyniec, Agata; Coddet, Christian; Dembinski, Lucas

    2015-06-01

    The Al-matrix composites were prepared by hot pressing in vacuum of an aluminum powder with 20 and 40 wt.% addition of the amorphous Cu43Zr43Ag7Al7 alloy (numbers indicate at.%) obtained using gas atomization method. The amorphous structure of the powder was confirmed using x-ray diffraction, DSC, and TEM. The average size of mostly spherical particles was 100 μm, so the powder was sieved to obtain maximum size of 60 μm. The composites were prepared using uniaxial cold pressing in vacuum and at a temperature of 400 °C. The composites of hardness from 43 to 53 HV were obtained for both additions of the amorphous phase. They reached compression strength of 150 MPa for 20% of amorphous phase and 250 MPa for the higher content. The modest hardening effect was caused by crack initiation at Al/amorphous interfaces. The amorphous phase was only partially crystallized in the hot-pressed composites, what did not cause hardness decrease. The application of nanocrystalline aluminum powders obtained by high-energy ball milling for the matrix of composites allowed obtaining nanocrystalline aluminum matrix composites of size near 150 nm, strengthened with the amorphous powders, whose compression strength was near 550 MPa for the composite containing 40% of the amorphous phase and slightly lower for the composite containing 20% of the phase. They showed much higher ductility of 23% in comparison with 7% for the composite containing 40% amorphous phase. The distribution of the strengthening phase in the nanocrystalline matrix was not homogeneous; the amorphous particles formed bands, where majority of cracks nucleated during compression test.

  2. Localized Corrosion Behavior of Al-Si-Mg Alloys Used for Fabrication of Aluminum Matrix Composites

    NASA Astrophysics Data System (ADS)

    Pech-Canul, M. A.; Giridharagopal, R.; Pech-Canul, M. I.; Coral-Escobar, E. E.

    2013-12-01

    The relationship between microstructure and localized corrosion behavior in neutral aerated chloride solutions was investigated with SEM/EDAX, conventional electrochemical techniques, and with scanning Kelvin probe force microscopy (SKPFM) for two custom-made alloys with Si/Mg molar ratios of 0.12 and 0.49. In this order, Al3Fe, Al3Mg2, and Mg2Si intermetallics were identified in the first alloy and Al(FeMn)Si and Mg2Si particles in the second one. Anodic polarization curves and corrosion morphology showed that the alloy with higher Si/Mg molar ratio exhibited a better corrosion performance and evidence was shown that it had a more corrosion-resistant passive film. The corrosion process for both alloys in aerated 0.1 M NaCl solutions was localized around the Fe-rich intermetallics. They acted as local cathodes and produced dissolution of the aluminum matrix surrounding such particles. Mg2Si and Al3Mg2 exhibited anodic behavior. SKPFM was successfully used to map the Volta potential distribution of main intermetallics. The localized corrosion behavior was correlated with a large Volta potential difference between the Fe-rich intermetallics and the matrix. After immersion in the chloride solution, such Volta potential difference decreased.

  3. Aluminum matrix texture in Al-Al3Ti functionally graded materials analyzed by electron back-scattering diffraction

    NASA Astrophysics Data System (ADS)

    Watanabe, Yoshimi; Sequeira, Paulo D.; Sato, Hisashi; Inamura, Tomonari; Hosoda, Hideki

    2016-01-01

    Al matrix functionally graded materials (FGMs) with oriented Al3Ti platelets were fabricated by a centrifugal solid-particle method. The applied centrifugal forces were 30, 60, and 120G (units of gravity). The orientation and volume fraction gradients of the Al3Ti platelets within the samples were measured. Since a good lattice correspondence was reported for the close-packed directions and the close-packed planes between Al and Al3Ti, the Al matrix in the Al-Al3Ti FGMs fabricated by the centrifugal solid-particle method should have some texture. Al matrix texture was, therefore, analyzed by electron back-scattering diffraction (EBSD). Analysis of the resulting pole figures indicates a preferred orientation along the (200) plane for the Al matrix crystals. Furthermore, increasing the applied centrifugal force enhances the orientation effect. A correlation appears to exist between platelet orientation and the preferred texture of the Al matrix.

  4. Tensile and Dry Sliding Wear Behavior of In-Situ Al3Zr + Al2O3-Reinforced Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Gautam, G.; Ghose, A. K.; Chakrabarty, I.

    2015-12-01

    In the present study, aluminum-based in-situ intermetallic Al3Zr and Al2O3-reinforced metal matrix composites have been synthesized by direct melt reaction through stir casting of zirconium oxychloride (ZrOCl2·8H2O) powder in commercially pure aluminum. The in-situ reaction produces intermetallic Al3Zr needles that change to feathery morphology with increasing ZrOCl2·8H2O, while the Al2O3 is of fine globular shape. The tensile strengths of these composites increase with increasing volume percent reinforcements, attaining a peak value with 18 pct addition. The dry sliding wear behavior of the composites was evaluated with varying parameters, viz. sliding distance, normal load, and sliding velocities. The wear mechanisms are explained based on the microstructure, the topography of the worn surface, and the interfacial strength of the matrix and reinforcement. The tensile and wear properties are compared with widely used wear resistant hypereutectic Al-17 pct Si cast alloy.

  5. Microwave combustion synthesis of in situ Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites

    SciTech Connect

    Zhu, Heguo; Hua, Bo; Cui, Tao; Huang, Jiewen; Li, Jianliang; Xie, Zonghan

    2015-08-15

    Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites were fabricated from Al and ZrO{sub 2} powders by SiC assisted microwave combustion synthesis. The microstructure and reaction pathways were analyzed by using differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS). The results showed that the heating rate during microwave synthesis was very high and the entire process took several minutes and that the ignition temperature of the reaction was much lower than that of conventional methods. In addition, the resulting microstructure was found to be finer than that prepared by the conventional methods and no cracks can be seen in the Al{sub 3}Zr reinforcements. As such, the newly developed composites have potential for safety-critical applications where catastrophic failure is not tolerated.

  6. Aluminum and bone: Review of new clinical circumstances associated with Al(3+) deposition in the calcified matrix of bone.

    PubMed

    Chappard, D; Bizot, P; Mabilleau, G; Hubert, L

    2016-06-01

    Several decades ago, aluminum encephalopathy associated with osteomalacia has been recognized as the major complication of chronic renal failure in dialyzed patients. Removal of aluminum from the dialysate has led to a disappearance of the disease. However, aluminum deposit occurs in the hydroxyapatite of the bone matrix in some clinical circumstances that are presented in this review. We have encountered aluminum in bone in patients with an increased intestinal permeability (coeliac disease), or in the case of prolonged administration of aluminum anti-acid drugs. A colocalisation of aluminum with iron was also noted in cases of hemochromatosis and sickle cell anemia. Aluminium was also identified in a series of patients with exostosis, a frequent benign bone tumor. Corrosion of prosthetic implants composed of grade V titanium (TA6V is an alloy containing 6% aluminum and 4% vanadium) was also observed in a series of hip or knee revisions. Aluminum can be identified in undecalcified bone matrix stained by solochrome azurine, a highly specific stain allowing the detection of 0.03 atomic %. Colocalization of aluminum and iron does not seem to be the fruit of chance but the cellular and molecular mechanisms are still poorly understood. Histochemistry is superior to spectroscopic analyses (EDS and WDS in scanning electron microscopy).

  7. Wear Resistance of Aluminum Matrix Composites Reinforced with Al2O3 Particles After Multiple Remelting

    NASA Astrophysics Data System (ADS)

    Klasik, Adam; Pietrzak, Krystyna; Makowska, Katarzyna; Sobczak, Jerzy; Rudnik, Dariusz; Wojciechowski, Andrzej

    2016-08-01

    Based on previous results, the commercial composites of A359 (AlSi9Mg) alloy reinforced with 22 vol.% Al2O3 particles were submitted to multiple remelting by means of gravity casting and squeeze-casting procedures. The studies were focused on tribological tests, x-ray phase analyses, and microstructural examinations. More promising results were obtained for squeeze-casting method mainly because of the reduction of the negative microstructural effects such as shrinkage porosity or other microstructural defects and discontinuities. The results showed that direct remelting may be treated as economically well-founded and alternative way compared to other recycling processes. It was underlined that the multiple remelting method must be analyzed for any material separately.

  8. The Effect of Nanosized Pb Liquid Phase on the Damping Behavior in Aluminum Matrix Composite Based on the 2024Al-BaPbO3 System

    NASA Astrophysics Data System (ADS)

    Fan, G. H.; Geng, L.; Wu, H.; Zheng, Z. Z.; Meng, Q. C.

    2016-03-01

    An aluminum matrix composite containing nanosized Pb particles was fabricated by a powder metallurgy technique based on the 2024Al-BaPbO3 system. The composite exhibited a high and broad damping peak at the melting temperature range of nanosized Pb particles. The increase in value and breadth of the damping peak was attributed to the dislocation damping of the interfacial matrix close to the nanosized Pb liquid phase. The damping peak is expected to be enhanced by further refining the Pb particle size.

  9. Precipitation hardening of a novel aluminum matrix composite

    SciTech Connect

    Suarez, Oscar Marcelo

    2002-09-15

    Deterioration of properties in cast aluminum matrix composites (AMCs) due to matrix/reinforcement chemical reactions is absent when AlB{sub 2} particles are used as reinforcements. This communication reports the fabrication of a heat-treatable AMC reinforced with borides. Final hardness values can be adjusted by solution and precipitation, which harden the composite. Evolution of the microstructure is concisely presented as observed by secondary electron microscopy. Precipitation hardening of the aluminum matrix, observed by microhardness measurements, has been corroborated by differential thermal analysis.

  10. Dual-nanoparticulate-reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Cho, Seungchan; Leparoux, Marc; Kawasaki, Akira

    2012-06-01

    Aluminum (Al) matrix composite materials reinforced with carbon nanotubes (CNT) and silicon carbide nanoparticles (nano-SiC) were fabricated by mechanical ball milling, followed by hot-pressing. Nano-SiC was used as an active mixing agent for dispersing the CNTs in the Al powder. The hardness of the produced composites was dramatically increased, up to eight times higher than bulk pure Al, by increasing the amount of nano-SiC particles. A small quantity of aluminum carbide (Al(4)C(3)) was observed by TEM analysis and quantified using x-ray diffraction. The composite with the highest hardness values contained some nanosized Al(4)C(3). Along with the CNT and the nano-SiC, Al(4)C(3) also seemed to play a role in the enhanced hardness of the composites. The high energy milling process seems to lead to a homogeneous dispersion of the high aspect ratio CNTs, and of the nearly spherical nano-SiC particles in the Al matrix. This powder metallurgical approach could also be applied to other nanoreinforced composites, such as ceramics or complex matrix materials. PMID:22571898

  11. Electrometallurgical treatment of aluminum-matrix fuels

    SciTech Connect

    Willit, J.L.; Gay, E.C.; Miller, W.E.; McPheeters, C.C.; Laidler, J.J.

    1996-08-01

    The electrometallurgical treatment process described in this paper builds on our experience in treating spent fuel from the Experimental Breeder Reactor (EBR-II). The work is also to some degree, a spin-off from applying electrometallurgical treatment to spent fuel from the Hanford single pass reactors (SPRs) and fuel and flush salt from the Molten Salt Reactor Experiment (MSRE) in treating EBR-II fuel, we recover the actinides from a uranium-zirconium fuel by electrorefining the uranium out of the chopped fuel. With SPR fuel, uranium is electrorefined out of the aluminum cladding. Both of these processes are conducted in a LiCl-KCl molten-salt electrolyte. In the case of the MSRE, which used a fluoride salt-based fuel, uranium in this salt is recovered through a series of electrochemical reductions. Recovering high-purity uranium from an aluminum-matrix fuel is more challenging than treating SPR or EBR-II fuel because the aluminum- matrix fuel is typically -90% (volume basis) aluminum.

  12. Development of a Precipitation-Strengthened Matrix for Non-quenchable Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vo, Nhon Q.; Sorensen, Jim; Klier, Eric M.; Sanaty-Zadeh, Amirreza; Bayansan, Davaadorj; Seidman, David N.; Dunand, David C.

    2016-07-01

    Recent developments in metal matrix composite-encapsulated ceramic armor show promise in lightweight armor technology. The system contains ceramic tiles, such as alumina, sandwiched between unreinforced aluminum or aluminum metal matrix composite (Al-MMC), which has a better toughness compared to the ceramic tiles. The sandwich structures should not be quenched during the fabrication, as the large mismatch in the coefficients of thermal expansion between the ceramic tiles and the unreinforced aluminum or Al-MMC creates internal stresses high enough to fracture the ceramic tiles. However, slow cooling of most commercial alloys creates large precipitates making solute unavailable for the formation of fine precipitates during aging. Here, we develop a non-quenched, high-strength metal matrix utilizing dilute Al-Sc-Zr alloys. We demonstrate that the dilute Al-0.09 Sc-0.045 Zr at.% alloy and the same alloy containing 0-4 vol.% alumina short fibers do not result in precipitation upon slow cooling from a high temperature, and can thereafter be aged to increase their strength. They exhibit a moderate strength, but improved ductility and toughness as compared to common armor aluminum alloys, such as AA5083-H131, making them attractive as armor materials and hybrid armor systems.

  13. A new discontinuously reinforced aluminum MMC: Al+AlB{sub 2} flakes

    SciTech Connect

    HALL,AARON C.; ECONOMY,J.

    2000-06-08

    Development of a novel metal matrix composite based on the Al-B alloy system has been undertaken. Preparation of this discontinuously reinforced material is based on the precipitation of high aspect ratio AlB{sub 2} from an Al-B alloy. This paper describes a number of efforts forced on preparing high volume fractions (> 30 v%) of AlB{sub 2} in aluminum. New insights into the behavior of the Al-B alloys system allowed this effort to be successful.

  14. Cathodoluminescent properties of an Am3+ ion in a matrix of yttrium-aluminum garnet Y3Al5O12

    NASA Astrophysics Data System (ADS)

    Kuznetsova, Ya. V.; Usacheva, V. P.; Zamoryanskaya, M. V.

    2014-03-01

    The luminescent properties of an americium ion are studied. Luminescence spectra of americium in yttrium-aluminum garnet are recorded for the first time. The luminescence bands are identified, and the levels responsible for the observed optical transitions are determined.

  15. Active-Transient Liquid Phase (A-TLP) Bonding of Pure Aluminum Matrix Composite Reinforced with Short Alumina Fiber Using Al-12Si- xTi Foils as Active Interlayer

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Su, Wei; Suzumura, Akio

    2016-06-01

    To optimize both the interlayer composition design route and pressure for joining aluminum matrix composite reinforced with short alumina fiber (as-cast 30 vol pct Al2O3sf/Al), traditional transient liquid phase (TLP) bonding using Al-12Si and Cu interlayer and active-TLP (A-TLP) bonding using an active Ti-containing interlayer (Al-12Si- xTi, x = 0.1, 0.5, and 1 wt pct) under the same condition [883 K (610 °C) × 30 minutes × 1 or 0.015 MPa in flowing argon] were compared in terms of interfacial wettability, bond seam microstructure, shear strength, and fracture path. It was found that not only the Ti content but also the pressure are critical factors affecting interfacial wettability and bond seam microstructure. The improvement in wettability by adding Ti as an active element were confirmed by reduction of expulsion of liquid interlayer, elimination of interfacial gap, higher shear strength and favorable fracture path (partially through bond seam and the composite). Because of the incubation period for wetting, reducing the pressure after melting of the interlayer could further increase joint shear strength by thickening the remaining bond seam of solid-solution matrix and decreasing fraction of the in situ newly formed Al-Si-Ti IMC phase (short bar shape) within the bond seam. The maximum shear strength of 88.6 MPa (99 pct of the as-cast composite) was obtained by adding trace Ti content (0.5 Ti wt pct) addition and using low pressure (0.015 MPa). The results showed that suitable combination of Ti content and pressure pattern is required for improving both wettability and bond seam microstructure.

  16. Aluminum-Alloy-Matrix/Alumina-Reinforcement Composites

    NASA Technical Reports Server (NTRS)

    Kashalikar, Uday; Rozenoyer, Boris

    2004-01-01

    Isotropic composites of aluminum-alloy matrices reinforced with particulate alumina have been developed as lightweight, high-specific-strength, less-expensive alternatives to nickel-base and ferrous superalloys. These composites feature a specific gravity of about 3.45 grams per cubic centimeter and specific strengths of about 200 MPa/(grams per cubic centimeter). The room-temperature tensile strength is 100 ksi (689 MPa) and stiffness is 30 Msi (206 GPa). At 500 F (260 C), these composites have shown 80 percent retention in strength and 95 percent retention in stiffness. These materials also have excellent fatigue tolerance and tribological properties. They can be fabricated in net (or nearly net) sizes and shapes to make housings, pistons, valves, and ducts in turbomachinery, and to make structural components of such diverse systems as diesel engines, automotive brake systems, and power-generation, mining, and oil-drilling equipment. Separately, incorporation of these metal matrix composites within aluminum gravity castings for localized reinforcement has been demonstrated. A composite part of this type can be fabricated in a pressure infiltration casting process. The process begins with the placement of a mold with alumina particulate preform of net or nearly net size and shape in a crucible in a vacuum furnace. A charge of the alloy is placed in the crucible with the preform. The interior of the furnace is evacuated, then the furnace heaters are turned on to heat the alloy above its liquidus temperature. Next, the interior of the furnace is filled with argon gas at a pressure about 900 psi (approximately equal to 6.2 MPa) to force the molten alloy to infiltrate the preform. Once infiltrated, the entire contents of the crucible can be allowed to cool in place, and the composite part recovered from the mold.

  17. Corrosion control of cement-matrix and aluminum-matrix composites

    NASA Astrophysics Data System (ADS)

    Hou, Jiangyuan

    Corrosion control of composite materials, particularly aluminum-matrix and cement-matrix composites, was addressed by surface treatment, composite formulation and cathodic protection. Surface treatment methods studied include anodization in the case of aluminum-matrix composites and oxidation treatment (using water) in the case of steel rebar for reinforcing concrete. The effects of reinforcement species (aluminum nitride (AIN) versus silicon carbide (SiC) particles) in the aluminum-matrix composites and of admixtures (carbon fibers, silica fume, latex and methylcellulose) in concrete on the corrosion resistance of composites were addressed. Moreover, the effect of admixtures in concrete and of admixtures in mortar overlay (as anode on concrete) on the efficiency of cathodic protection of steel reinforced concrete was studied. For SiC particle filled aluminum, anodization was performed successfully in an acid electrolyte, as for most aluminum alloys. However, for AlN particle filled aluminum, anodization needs to be performed in an alkaline (0.7 N NaOH) electrolyte instead. The concentration of NaOH in the electrolyte was critical. It was found that both silica fume and latex improved the corrosion resistance of rebar in concrete in both Ca(OH)sb2 and NaCl solutions, mainly because these admixtures decreased the water absorptivity. Silica fume was more effective than latex. Methylcellulose improved the corrosion resistance of rebar in concrete a little in Ca(OH)sb2 solution. Carbon fibers decreased the corrosion resistance of rebar in concrete, but this effect could be made up for by either silica fume or latex, such that silica fume was more effective than latex. Surface treatment in the form of water immersion for two days was found to improve the corrosion resistance of rebar in concrete. This treatment resulted in a thin uniform layer of black iron oxide (containing Fesp{2+}) on the entire rebar surface except on the cross-sectional surface. Prior to the

  18. Hot extruded carbon nanotube reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Leparoux, Marc

    2012-10-19

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics. PMID:23011263

  19. Degradation Mechanisms in Aluminum Matrix Composites: Alumina/Aluminum and Boron/Aluminum. Ph.D. Thesis - North Carolina State Univ. at Raleigh

    NASA Technical Reports Server (NTRS)

    Olsen, G. C.

    1981-01-01

    The effects of fabrication and long term thermal exposure (up to 10,000 hours at 590 K) on two types of aluminum matrix composites were examined. An alumina/aluminum composite, was made of continuous alpha Al2O3 fibers in a matrix of commercially pure aluminum alloyed with 2.8% lithium. The mechanical properties of the material, the effect of isothermal exposure, cyclic thermal exposure, and fatigue are presented. Two degradation mechanisms are identified. One was caused by formation of a nonstoichiometric alumina during fabrication, the other by a loss of lithium to a surface reaction during long term thermal exposure. The other composite, boron/aluminum, made of boron fibers in an aluminum matrix, was investigated using five different aluminum alloys for the matrices. The mechanical properties of each material and the effect of isothermal and cyclic thermal exposure are presented. The effects of each alloy constituent on the degradation mechanisms are discussed. The effects of several reactions between alloy constituents and boron fibers on the composite properties are discussed.

  20. Ductile and strong aluminum-matrix titanium aluminide composite formed in-situ from aluminum, titanium dioxide and sodium hexafluoroaluminate

    SciTech Connect

    Chen, Y.; Chung, D.D.L.

    1994-12-31

    An aluminum-matrix TiAl{sub 3}-particle (1--2 {mu}m) composite exhibiting high tensile ductility (22%), high tensile strength (235 MPa) and a grain size of 50 {mu}m was made by a new in-situ method involving reactions among Al, TiO{sub 2} and Na{sub 3}AlF{sub 6}, which were subjected to stir casting at 900 C. The strength and ductility were higher than those of an aluminum-matrix TiAl{sub 3}-particle Al{sub 2}O{sub 3}-particle composite made in-situ by reacting Al with TiO{sub 2}, (without Na{sub 3}AlF{sub 6}). This is due to the ability of Na{sub 3}AlF{sub 6} to enhance the reduction of TiO{sub 2} and Al{sub 2}O{sub 3}, thus resulting in more TiAl{sub 3} and a smaller grain size.

  1. Pathways to a family of low-cost, high-performance, metal matrix composites based on aluminum diboride in aluminum

    NASA Astrophysics Data System (ADS)

    Hall, Aaron Christopher

    The continued development of a new family of metal matrix composites based on the in-situ formation of AlB2 flakes in liquid aluminum is described. First, a new synthesis technique for the preparation of high aspect ratio AlB2 is demonstrated. Borax and B2O 3 were reacted with molten aluminum to prepare high aspect ratio AlB 2. The focus then shifts to further understanding the Al-B alloy system. Work on the Al-B alloy system concentrated on the Al(L) + AlB 2 → Al(L) + AlB12 peritectic transformation and the growth of AlB2 in aluminum. The equilibrium peritectic transformation temperature was redetermined and found to be 950 +/- 5°C. The kinetics of the peritectic transformation were measured and reported for the first time. Cu, Fe, and Si additions were made to the alloy, and their effect on the peritectic reaction was investigated. All three elements shorten the time required for the peritectic reaction to occur. The effect of these three elements on flake growth was also investigated. They each caused a reduction in the size of growing AlB2 flakes. Finally two samples containing more than 30v% AlB2 in aluminum were prepared. Their properties were measured. The sample containing 40v% AlB2 exhibited a flexural strength of 200 MPa. The 35v% sample exhibited a flexural strength of 150 MPa. When the 35v% sample was tested in compression, it exhibited an ultimate strength close to 200 MPa. Its modulus varied from 200--300 GPa depending on the orientation of the loading axis with respect to the flake reinforcement.

  2. In Situ Synthesis Aluminum Borate Whiskers Reinforced TiB2 Matrix Composites for Application in Aluminum Reduction Cells

    NASA Astrophysics Data System (ADS)

    Zhang, Gang; Yang, Jianhong

    2013-11-01

    The TiB2 matrix ceramics reinforced by aluminum borate whiskers (Al18B4O33 w) had been prepared by the pressureless sintering method. The mechanical properties and densification behavior of the TiB2 matrix ceramics were investigated. The results showed that Al18B4O33 w was in situ synthesized by the reaction of boehmite (AlOOH) and TiB2 powders during the sintering process. Increasing the sintering temperature had benefited for densification of the TiB2 matrix ceramics. Al18B4O33 w could increase the flexural strength and Vicker's hardness. It is obtained that the maximum value Vicker's hardness with 1.81 GPa and flexural strength with 82 MPa for samples sintered at 1600°C.

  3. Reactive aluminum metal nanoparticles within a photodegradable poly(methyl methacrylate) matrix

    NASA Astrophysics Data System (ADS)

    Patel, Ashish; Becic, Jasmin; Buckner, Steven W.; Jelliss, Paul A.

    2014-01-01

    We report here on new photoreactive core-matrix reactive metal nanoparticles. Poly(methyl methacrylate)-capped aluminum nanoparticles (PMMA-Al NPs) were synthesized and demonstrated air stability on the order of 2 months. Upon exposure of the PMMA-Al NPs to UV radiation the composite reacts more rapidly to release H2 gas from alkaline solution. FTIR spectroscopy indicates that the PMMA cap degrades under UV irradiation, exposing the reactive metal core.

  4. Pressureless infiltration of aluminum metal-matrix composites

    SciTech Connect

    Kajikawa, Y.; Nukami, T.; Flemings, M.C.

    1995-08-01

    Pressureless infiltration of ceramic preforms by molten aluminum is described. The preforms are SiC with varying amounts of particulate Al, Ti, and Ni. Infiltrants employed are pure Al and Al-12.5 wt pct Si. It is shown that a pressure differential within the preform is required for infiltration, and measurements are made of pressure changes in the preforms during infiltration. Results indicate that atmospheric pressure is essential for infiltration but that capillarity may play a role as well.

  5. Fabrication of multi-walled carbon nanotubes-aluminum matrix composite by powder metallurgy technique

    NASA Astrophysics Data System (ADS)

    Bunakov, N. A.; Kozlov, D. V.; Golovanov, V. N.; Klimov, E. S.; Grebchuk, E. E.; Efimov, M. S.; Kostishko, B. B.

    We report on fabrication of an aluminum matrix composite containing multi-walled carbon nanotubes (MWCNTs) produced by MOCVD method and functionalized via acid treatment by a H2SO4/HNO3 mixture. Specimens were prepared by spark plasma sintering (SPS) of the aluminum powder with different amounts of functionalized MWCNTs (FMWCNTs) in the range of 0.1-1 wt.%. We studied the effect of FMWCNTs amount on microstructure and mechanical properties of composites. It is shown that functionalization allows homogeneous dispersing of the MWCNTs in Al powder. The maximal increase in micro-hardness and tensile strength is registered at 0.1 wt.%.

  6. Al-based metal matrix composites reinforced with nanocrystalline Al-Ti-Ni particles

    NASA Astrophysics Data System (ADS)

    Scudino, S.; Ali, F.; Surreddi, K. B.; Prashanth, K. G.; Sakaliyska, M.; Eckert, J.

    2010-07-01

    Al-based metal matrix composites containing different volume fractions of nanocrystalline Al70Ti20Ni10 reinforcing particles have been produced by powder metallurgy and the effect of the volume fraction of reinforcement on the mechanical properties of the composites has been studied. Room temperature compression tests reveal a considerable improvement of the mechanical properties as compared to pure Aluminum. The compressive strength increases from 155 MPa for pure Al to about 200 and 240 MPa for the samples with 20 and 40 vol.% of reinforcement, respectively, while retaining appreciable plastic deformation with a fracture strain ranging between 43 and 28 %.

  7. Low Cost Cast Aluminum Metal Matrix Composites Have Arrived

    SciTech Connect

    Herling, Darrell R.; Hunt, Warren

    2004-03-01

    Aluminum metal matrix composites (MMC) have found applications in many industries, from aerospace and automotive to sporting goods and electronics packaging [1-5]. Many of the primary applications have been in military components and structures, where advanced high performance materials are necessary to meet vigorous material challenges. Aluminum MMC are attractive due to their lightweight and high specific stiffness. In addition, the ceramic particle reinforcement significantly increases the wear resistance of these materials. Nevertheless, high materials costs relative to conventional aluminum alloys have been the primary limit to widespread use of such a material family. The use of particulate instead of fiber reinforcement has helped to reduce the overall material cost for those applications that do not require the additional strength obtained from fiber reinforced composites. However, for many cost sensitive industries, such as the on-highway transportation industry, widespread application of particulate reinforced MMC is still limited due to cost and availability. There are two primary components that makeup the cost of metal matrix composite feedstock material. The first is the raw material cost, which is somewhat controlled by the cost of aluminum. However, the raw material used for the reinforcement can play a significant role in the overall MMC material cost. This incurred cost can be affected through the use of alternative and less costly ceramic material options. The other source of cost is related to the compositing processes used to make the aluminum MMC materials. If the cost associated with these two aspects can be controlled and reduced, then this could enable widespread use of particle reinforced aluminum MMC materials. Metal Matrix Composites for the 21st Century (MC-21), Inc., in Carson City, Nevada, has developed a novel rapid mixing process for the production of MMC materials. This is a proprietary process, with the focus of rapidly mixing the

  8. Evaluation of Johnson-Cook model constants for aluminum based particulate metal matrix composites

    NASA Astrophysics Data System (ADS)

    Hilfi, H.; Brar, N. S.

    1996-05-01

    High strain rate and high temperature response of three types of aluminum based particulate metal matrix ceramic composites is investigated by performing split Hopkinson pressure bar (SHPB) experiments. The composites are: NGP-2014 (15% SiC), NGT-6061 (15% SiC), and NGU-6061 (15% Al2O3), in which all the reinforcement materials are percentage by volume. Johnson-Cook constitutive model constants are evaluated from the high strain rate/high temperature data and implemented in a two dimensional finite element computer code (EPIC-2D) to simulate the penetration of an ogive nose tungsten projectile (23 grams) at a velocity 1.17 km/sec into the base 6061-T6 aluminum alloy and the composite NGU-6061. The simulated penetrations in the composite and in 6061-T6 aluminum agree with in 2%, in both materials, with the measured values.

  9. Effects of thermal cycling on density, elastic modulus, and vibrational damping in an alumina particulate reinforced aluminum metal matrix composite (Al{sub 2}O{sub 3p}/2014 Al)

    SciTech Connect

    Wolfenden, A.; Tang, H.H.; Chawla, K.; Hermel, T.

    1999-07-01

    The effects of thermal cycling on the mechanical and physical properties, namely, the density, dynamic elastic modulus and vibrational damping, were measured for a particular reinforced metal matrix composite (MMC). The material was made by Duralcan. Specimens were exposed to up thermal cycles from room temperature to 300 C. The density of the material was measured by the Archimedes technique. The dynamic Young`s Modulus and vibrational damping of the material were determined by the piezoelectric ultrasonic composite oscillator technique (PUCOT). The results showed that the density and elastic modulus of the material increased only slightly due to the thermal cycling while the damping increased significantly. An increase in dislocation concentration near the particle/matrix interfaces caused by the thermal cycling could account for the measured results.

  10. Numerical analysis on thermal drilling of aluminum metal matrix composite

    NASA Astrophysics Data System (ADS)

    Hynes, N. Rajesh Jesudoss; Maheshwaran, M. V.

    2016-05-01

    The work-material deformation is very large and both the tool and workpiece temperatures are high in thermal drilling. Modeling is a necessary tool to understand the material flow, temperatures, stress, and strains, which are difficult to measure experimentally during thermal drilling. The numerical analysis of thermal drilling process of aluminum metal matrix composite has been done in the present work. In this analysis the heat flux of different stages is calculated. The calculated heat flux is applied on the surface of work piece and thermal distribution is predicted in different stages during the thermal drilling process.

  11. Strengthening behavior of chopped multi-walled carbon nanotube reinforced aluminum matrix composites

    SciTech Connect

    Shin, S.E.; Bae, D.H.

    2013-09-15

    Strengthening behavior of the aluminum composites reinforced with chopped multi-walled carbon nanotubes (MWCNTs) or aluminum carbide formed during annealing at 500 °C has been investigated. The composites were fabricated by hot-rolling the powders which were ball-milled under various conditions. During the early annealing process, aluminum atoms can cluster inside the tube due to the diffusional flow of aluminum atoms into the tube, providing an increase of the strength of the composite. Further annealing induces the formation of the aluminum carbide phase, leading to an overall drop in the strength of the composites. While the strength of the composites can be evaluated according to the rule of mixture, a particle spacing effect can be additionally imparted on the strength of the composites reinforced with the chopped MWCNTs or the corresponding carbides since the reinforcing agents are smaller than the submicron matrix grains. - Highlights: • Strengthening behavior of chopped CNT reinforced Al-based composites is investigated. • Chopped CNTs have influenced the strength and microstructures of the composites. • Chopped CNTs are created under Ar- 3% H2 atmosphere during mechanical milling. • Strength can be evaluated by the rule of the mixture and a particle spacing effect.

  12. Spray-forming monolithic aluminum alloy and metal matrix composite strip

    SciTech Connect

    McHugh, K.M.

    1995-10-01

    Spray forming with de Laval nozzles is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. Using this approach, aluminum alloys have been spray formed as strip, with technoeconomic advantages over conventional hot mill processing and continuous casting. The spray-formed strip had a flat profile, minimal porosity, high yield, and refined microstructure. In an adaptation to the technique, 6061 Al/SiC particulate-reinforced metal matrix composite strip was produced by codeposition of the phases.

  13. Graphene-reinforced aluminum matrix composites prepared by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Tian, Wen-ming; Li, Song-mei; Wang, Bo; Chen, Xin; Liu, Jian-hua; Yu, Mei

    2016-06-01

    Graphene-reinforced 7055 aluminum alloy composites with different contents of graphene were prepared by spark plasma sintering (SPS). The structure and mechanical properties of the composites were investigated. Testing results show that the hardness, compressive strength, and yield strength of the composites are improved with the addition of 1wt% graphene. A clean, strong interface is formed between the metal matrix and graphene via metallurgical bonding on atomic scale. Harmful aluminum carbide (Al4C3) is not formed during SPS processing. Further addition of graphene (above 1wt%) results in the deterioration in mechanical properties of the composites. The agglomeration of graphene plates is exacerbated with increasing graphene content, which is the main reason for this deterioration.

  14. Synthesis of In-situ Aluminum Matrix Composite Using a New Activated Powder Injection Method

    NASA Astrophysics Data System (ADS)

    Maleki, A.; Meratian, M.; Niroumand, B.; Gupta, M.

    2008-12-01

    In the present study, in-situ Al matrix composites containing alumina particles were synthesized by a new method that involved injection of an activated powder mixture into the molten aluminum, which was subsequently squeeze cast to minimize its porosity. The activated powder mixture was prepared by milling of powders of commercially pure aluminum and zinc oxide for a predetermined time. Milling for 60 minutes led to optimum activation of the reactant powders. Such activation reduced the reaction temperature from above 1000 °C to about 640 °C. Microstructural characterization studies revealed the formation of submicron size alumina particles with near equiaxed morphology and good particle/matrix interface. The composite specimen synthesized using the activated powder injection (API) method exhibited higher hardness, greater yield and tensile strengths, and lower elongation when compared to the monolithic specimen of similar composition. This article places particular emphasis on explaining the uniqueness of the processing methodology used in this study for synthesis of in-situ Al/Al2O3 composites.

  15. Aluminum and iron can be deposited in the calcified matrix of bone exostoses.

    PubMed

    Chappard, Daniel; Mabilleau, Guillaume; Moukoko, Didier; Henric, Nicolas; Steiger, Vincent; Le Nay, Patrick; Frin, Jean-Marie; De Bodman, Charlotte

    2015-11-01

    Exostosis (or osteochondroma) is the most common benign bone tumor encountered in children and adults. Exostoses may occur as solitary or multiple tumors (in the autosomal syndromes of hereditary multiple exostoses). Exostoses are composed of cortical and medullary bone covered by an overlying hyaline cartilage cap. We have searched iron (Fe) and aluminum (Al) in the matrix of cortical and trabecular bone of 30 patients with exostosis. Al(3+) and Fe(3+) are two cations which can substitute calcium in the hydroxyapatite crystals of the bone matrix. The bone samples were removed surgically and were studied undecalcified. Perls' Prussian blue staining (for Fe) and solochrome azurine B (for Al) were used on the histological sections of the tumors. Al(3+) was detected histochemically in 21/30 patients as linear bands deposited by the osteoblasts. Fe(3+) was detected in 10 out of these 21 patients as linear bands in the same locations. Fe(3+) and Al(3+) were not identified in the bone matrix of a control group of 20 osteoporotic patients. Energy X-ray Dispersive Spectrometry failed to identify Fe and Al in bone of these tumors due to the low sensitivity of the method. Wavelength Dispersive Spectrometry identified them but the concentrations were very low. Histochemistry appears a very sensitive method for Fe(3+) and Al(3+) in bone.The presence of these two metals in the exostoses advocates for a disturbed metabolism of osteoblasts which can deposit these metals into the bone matrix, similar to which is observed in case of hemochromatosis with Fe(3+).

  16. Low cycle fatigue behavior of a SiCp reinforced aluminum matrix composite at ambient and elevated temperature

    SciTech Connect

    Han, N.L.; Wang, Z.G.; Sun, L.Z.

    1995-06-01

    Based on an investigation of low cycle fatigue life and cyclic stress response characteristics of SiC particulates reinforced pure aluminum and unreinforced matrix aluminum at 298 K and 441 K, the following observations were made. (1) Cyclic stress response of the unreinforced matrix aluminum, in the as-extruded condition, revealed initial cyclic hardening, cyclic stability and second hardening at ambient temperature. With a contrast, the unreinforced aluminum at elevated temperature showed progressively cyclic softening behavior without initial hardening. (2) The cyclic stress response characteristics of the composite were different from that of its unreinforced matrix at room temperature. In spite of the initial hardening, the composite showed progressive softening in most of the fatigue life. At elevated temperature the composite also displayed continuous cyclic softening behavior. The reason for the softening behavior probably was that the dislocation tangles in the composite specimen with a likely work-hardened status was not stable and could be changed under a cyclic loading. (3) The SiCp/Al composite and the unreinforced matrix followed the Coffin-Manson law. The low cycle fatigue resistance of the composite at room temperature was lower than that of the unreinforced matrix. A decrease in the fatigue endurance due to a rise in test temperature was observed for the composite and the unreinforced matrix especially at low cyclic plastic strain ranges. The induction of fatigue life of the unreinforced aluminum was faster than that of the composite, so the fatigue resistance of the composite was stronger than that of the unreinforced aluminum under lower cyclic strain ranges at elevated temperature.

  17. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    NASA Astrophysics Data System (ADS)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  18. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  19. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  20. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  1. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  2. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    SciTech Connect

    Maqbool, Adnan; Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi; Hussain, Ali; Kim, Myong Ho

    2013-12-15

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%.

  3. Modification of cast aluminum-matrix composite materials by refractory nanoparticles

    NASA Astrophysics Data System (ADS)

    Chernyshova, T. A.; Kobeleva, L. I.; Kalashnikov, I. E.; Bolotova, L. K.

    2009-02-01

    The effect of SiO2 and Al2O3 oxide ceramic nanoparticles on the solidification of model samples based on a commercial D16 alloy is studied. The composite samples are fabricated by reaction casting when titanium, nickel, and ceramic powders are mixed with an aluminum melt. The grain size in a matrix, the size and shape of Al3Ti intermetallic inclusions, and the interphase distances in eutectics are determined with optical and scanning electron microscopes. A certain modifying effect of oxide ceramic nanoparticles on the structure of model CMs during their in situ formation is detected, and the inoculation effect of SiO2 added to a melt on the reaction products is most pronounced.

  4. An Al@Al2O3@SiO2/polyimide composite with multilayer coating structure fillers based on self-passivated aluminum cores

    NASA Astrophysics Data System (ADS)

    Zhou, Yongcun; Wang, Hong

    2013-04-01

    We demonstrate a capability in combining two kinds of nanosize and microsize particles of core-shell Al@Al2O3@SiO2 with aluminum cores to form multilayer coating structures as fillers in polyimide matrix for electronic applications. The core-shell Al@Al2O3@SiO2 structure can effectively adjust the relative permittivity (about 12 @1 MHz) of the composite while keeping lower dielectric loss (0.015 @1 MHz) compared to that uncoated aluminum particles. The combination of "macro" and "micro" coating can significantly improve the dielectric properties of the composites. This work provides a useful method to modify the fillers for polymer matrix nanocomposite materials.

  5. The Hyperfine Structure of Aluminum Monoxide, AlO

    NASA Astrophysics Data System (ADS)

    Breier, A.; Büchling, Thomas; Giesen, Thomas; Gauss, Jürgen

    2014-06-01

    Small metal-containing molecules were produced in a laser ablation supersonic jet apparatus. The products were investigated by means of millimeter/submillimeter wave spectroscopy and optical spectra were recorded with a high-resolution grating spectrometer (HR2000+, OceanOptics). This method has been applied to study AlO produced from laser ablation of solid aluminum seeded in helium-buffer gas enriched with 2% of nitrogenous oxide. The adiabatically expanding dilute gas mixture is probed by monochromatic radiation of frequencies up to 400 GHz (WR2.8x3,Virginia Diodes Inc.). The measurements reveal the hyperfine structure of a linear molecule in Hund's case bβ S due to the nuclear spin of aluminum. With the present measurements, new high accurate line positions for future astronomical observations and more accurate molecular parameters are available. The new data were compared to high level ab initio calculations performed by the group of J. Gauss.

  6. 26Al-containing acidic and basic sodium aluminum phosphate preparation and use in studies of oral aluminum bioavailability from foods utilizing 26Al as an aluminum tracer

    NASA Astrophysics Data System (ADS)

    Yokel, Robert A.; Urbas, Aaron A.; Lodder, Robert A.; Selegue, John P.; Florence, Rebecca L.

    2005-04-01

    We synthesized 26Al-containing acidic and basic (alkaline) sodium aluminum phosphates (SALPs) which are FDA-approved leavening and emulsifying agents, respectively, and used them to determine the oral bioavailability of aluminum incorporated in selected foods. We selected applicable methods from published syntheses (patents) and scaled them down (∼3000- and 850-fold) to prepare ∼300-400 mg of each SALP. The 26Al was incorporated at the beginning of the syntheses to maximize 26Al and 27Al equilibration and incorporate the 26Al in the naturally-occurring Al-containing chemical species of the products. Near infrared spectroscopy (NIR) and X-ray powder diffraction (XRD) were used to characterize the two SALP samples and some intermediate samples. Multi-elemental analysis (MEA) was used to determine Na, Al and P content. Commercial products were included for comparison. Satisfactory XRD analyses, near infrared spectra and MEA results confirmed that we synthesized acidic and basic SALP, as well as some of the syntheses intermediates. The 26Al-containing acidic and basic SALPs were incorporated into a biscuit material and a processed cheese, respectively. These were used in oral bioavailability studies conducted in rats in which the 26Al present in blood after its oral absorption was quantified by accelerator mass spectrometry. The results showed oral Al bioavailability from acidic SALP in biscuit was ∼0.02% and from basic SALP in cheese ∼0.05%, lower than our previous determination of Al bioavailability from drinking water, ∼0.3%. Both food and water can appreciably contribute to the Al absorbed from typical human Al intake.

  7. A study of the composition and microstructure of aluminum matrix composites reinforced with alumina fibers

    NASA Astrophysics Data System (ADS)

    Zolotova, D.; Serpova, V.; Prokofiev, M.; Rabinskiy, L.; Shavnev, A.

    2016-04-01

    This article presents the results of a study of the microstructure and the composition of aluminum-based metal matrix composites (MMC) reinforced with continuous alumina fibers. An Al-Mg-Cu alloy similar to that of AA 2024 was used. X-ray diffraction and X-ray fluorescence analyses were used for investigation of a probable volume fraction of a spinel phase in MMC. Scanning electron microscopy and an X-ray microanalysis were used to study a change of the elemental composition of the composites microstructure on the polished cross sections. The constant mass fractions of magnesium (0.65 wt. %) and copper (1.25 wt. %) were found in the interphase area within radius of 1 μm around fibers.

  8. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  9. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  10. Degradation of Al/SiCp composites produced with rice-hull ash and aluminum cans.

    PubMed

    Escalera-Lozano, R; Gutiérrez, C A; Pech-Canul, M A; Pech-Canul, M I

    2008-01-01

    The use of recycling aluminum from beverage containers and rice-hull ash (RHA) offers to be an attractive alternative for the economic production of Al/SiCp composites. However, corrosion phenomena in the composites represent technological barriers yet to be resolved before they can be exploited to their full potential. A simple methodology involving characterization by XRD, SEM, EDX, FTIR and ICP was designed in order to investigate the causes of the rapid degradation in a humid environment of Al/SiCp composites produced with RHA and aluminum cans. Results reveal that the use of RHA was beneficial to avoid degradation through the formation and subsequent hydration of the Al4C3 phase. However with condensed moisture acting as an electrolyte, localized corrosion took place with aggressive damage manifested by the disintegration of the composite into a powdery mixture. The relevant corrosion mechanism was mainly attributed to microgalvanic coupling between the Mg2Si intermetallic compound and the matrix (although other phases such as SiC, Si, MgAl2O4 could also work as microcathodes). PMID:17320370

  11. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  12. Carbide coated fibers in graphites-aluminum composites. [(fabrication of metal matrix composites)

    NASA Technical Reports Server (NTRS)

    Imprescia, R. J.; Levinson, L. S.; Reiswig, R. D.; Wallace, T. C.; Williams, J. M.

    1976-01-01

    Research activities are described for a NASA-supported program at the Los Alamos Scientific Laboratory to develop graphite fiber-aluminum matrix composites. A chemical vapor deposition apparatus was constructed for continuously coating graphite fibers with TiC. As much as 150 meters of continuously coated fibers were produced. Deposition temperatures were varied from 1365 K to about 1750 K, and deposition time from 6 to 150 seconds. The 6 sec deposition time corresponded to a fiber feed rate of 2.54 m/min through the coater. Thin, uniform, adherent TiC coats, with thicknesses up to approximately 0.1 micrometer were produced on the individual fibers of Thornel 50 graphite yarns without affecting fiber strength. Although coat properties were fairly uniform throughout a given batch, more work is needed to improve the batch-to-batch reproducibility. Samples of TiC-coated Thornel 50 fibers were infiltrated with an aluminum alloy and hot-pressed in vacuum to produce small composite bars for flexure testing. Strengths as high as 90% of the rule-of-mixtures strength were achieved. Results of the examination of the fracture surfaces indicate that the bonding between the aluminum and the TiC-coated fibers is better than that achieved in a similar, commercially infiltrated material made with fibers having no observable surface coats. Several samples of Al-infiltrated, TiC-coated Thornel 50 graphite yarns, together with samples of the commercially infiltrated, uncoated fibers, were heated for 100 hours at temperatures near the alloy solidus. The TiC-coated samples appear to undergo less reaction than do the uncoated samples. Photomicrographs are shown.

  13. The mechanical properties measurement of multiwall carbon nanotube reinforced nanocrystalline aluminum matrix composite

    SciTech Connect

    Sharma, Manjula Pal, Hemant; Sharma, Vimal

    2015-05-15

    Nanocrystalline aluminum matrix composite containing carbon nanotubes were fabricated using physical mixing method followed by cold pressing. The microstructure of the composite has been investigated using X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques. These studies revealed that the carbon nanotubes were homogeneously dispersed throughout the metal matrix. The consolidated samples were pressureless sintered in inert atmosphere to further actuate a strong interface between carbon nanotubes and aluminum matrix. The nanoindentation tests carried out on considered samples showed that with the addition of 0.5 wt% carbon nanotubes, the hardness and elastic modulus of the aluminum matrix increased by 21.2 % and 2 % repectively. The scratch tests revealed a decrease in the friction coefficient of the carbon nanotubes reinforced composite due to the presence of lubricating interfacial layer. The prepared composites were promising entities to be used in the field of sporting goods, construction materials and automobile industries.

  14. The mechanical properties measurement of multiwall carbon nanotube reinforced nanocrystalline aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Sharma, Manjula; Pal, Hemant; Sharma, Vimal

    2015-05-01

    Nanocrystalline aluminum matrix composite containing carbon nanotubes were fabricated using physical mixing method followed by cold pressing. The microstructure of the composite has been investigated using X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques. These studies revealed that the carbon nanotubes were homogeneously dispersed throughout the metal matrix. The consolidated samples were pressureless sintered in inert atmosphere to further actuate a strong interface between carbon nanotubes and aluminum matrix. The nanoindentation tests carried out on considered samples showed that with the addition of 0.5 wt% carbon nanotubes, the hardness and elastic modulus of the aluminum matrix increased by 21.2 % and 2 % repectively. The scratch tests revealed a decrease in the friction coefficient of the carbon nanotubes reinforced composite due to the presence of lubricating interfacial layer. The prepared composites were promising entities to be used in the field of sporting goods, construction materials and automobile industries.

  15. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

    2016-01-01

    The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

  16. Preparation of Aluminum Metal Matrix Composite with Novel In situ Ceramic Composite Particulates, Developed from Waste Colliery Shale Material

    NASA Astrophysics Data System (ADS)

    Venkata Siva, S. B.; Sahoo, K. L.; Ganguly, R. I.; Dash, R. R.; Singh, S. K.; Satpathy, B. K.; Srinivasarao, G.

    2013-08-01

    A novel method is adapted to prepare an in situ ceramic composite from waste colliery shale (CS) material. Heat treatment of the shale material, in a plasma reactor and/or in a high temperature furnace at 1673 K (1400 °C) under high vacuum (10-6 Torr), has enabled in situ conversion of SiO2 to SiC in the vicinity of carbon and Al2O3 present in the shale material. The composite has the chemical constituents, SiC-Al2O3-C, as established by XRD/EDX analysis. Particle sizes of the composite range between 50 nm and 200 μm. The shape of the particles vary, presumably rod to spherical shape, distributed preferably in the region of grain boundaries. The CS composite so produced is added to aluminum melt to produce Al-CS composite (12 vol. pct). For comparison of properties, the aluminum metal matrix composite (AMCs) is made with Al2O3 particulates (15 vol. pct) with size <200 μm. The heat-treated Al-CS composite has shown better mechanical properties compared to the Al-Al2O3 composite. The ductility and toughness of the Al-CS composite are greater than that of the Al-Al2O3 composite. Fractographs revealed fine sheared dimples in the Al-CS composite, whereas the same of the Al-Al2O3 composite showed an appearance of cleavage-type facets. Abrasion and frictional behavior of both the composites have been compared. The findings lead to the conclusion that the in situ composite developed from the colliery shale waste material has a good future for its use in AMCs.

  17. Interfacial shear strength estimates of NiTi-Al matrix composites fabricated via ultrasonic additive manufacturing

    NASA Astrophysics Data System (ADS)

    Hehr, Adam; Pritchard, Joshua; Dapino, Marcelo J.

    2014-03-01

    The purpose of this study is to understand and improve the interfacial shear strength of metal matrix composites fabricated via very high power (VHP) ultrasonic additive manufacturing (UAM). VHP-UAM NiTi-Al composites have shown a dramatic decrease in thermal expansion compared to Al, yet thermal blocking stresses developed during thermal cycling have been found to degrade and eventually cause interface failure. Consequently, to improve understanding of the interface and guide the development of stronger NiTi- Al composites, the interface strength was investigated through the use of single ber pullout tests. It was found that the matrix yielded prior to the interface breaking since adhered aluminum was consistently observed on all pullout samples. Additionally, measured pullout loads were utilized as an input to a nite element model for stress and shear lag analysis, which, in turn showed that the Al matrix experienced a peak shear stress near 230 MPa. This stress is above the Al matrix's ultimate shear strength of 150-200 MPa, thus this large stress corroborates with matrix failure observed during testing. The in uence of various ber surface treatments on bond mechanisms was also studied with scanning electron microscopy and energy dispersive X-ray spectroscopy.

  18. Diamond cutting tools with a Ni3Al matrix processed by reaction pseudo-hipping

    NASA Astrophysics Data System (ADS)

    Hwang, K. S.; Yang, T. H.; Hu, S. C.

    2005-10-01

    Nickel aluminide, Ni3Al, has high hot strength, which could help overcome the high heat and the interrupted vibrations that diamond cutting tools encounter during operation. Reaction pseudo-hipping, on the other hand, require only a short dwell time at high temperatures, which are detrimental to the diamond grits. Thus, it is promising to combine the unique nickel aluminide with the unique reaction pseudo-hipping process and replace the commonly used cobalt matrix. This study reports for the first time the process and application of reaction-pseudo-hipped Ni3Al matrix for diamond tools. In this work, mixtures of elemental nickel, aluminum, boron powder, and diamond particles are reaction-pseudo-hipped. Densities greater than 99 pct and mechanical properties comparable to those of the cobalt are attained. With high-grade diamond grits, the tools thus prepared show, under dry cutting conditions, a grinding ratio 118 pct higher than that with the cobalt matrix.

  19. Strengthening Aluminum Alloys for High Temperature Applications Using Nanoparticles of Al203 and Al3-X Compounds (X= Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2007-01-01

    In this paper the effect of nanoparticles A12O3 and A13-X compounds (X= Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their chemical stability and low diffusions rates in aluminum matrix at high temperatures. The strengthening mechanism for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. Samples were prepared from A12O3 nanoparticle preforms, which were produced using ceramic injection molding process and pressure infiltrated by molten aluminum. A12O3 nanoparticles can also be homogeneously mixed with aluminum powder and consolidated into samples through hot pressing and sintering. On the other hand, the Al3-X nanoparticles are produced as precipitates via in situ reactions with molten aluminum alloys using conventional casting techniques. The degree of alloy strengthening using nanoparticles will depend on the materials, particle size, shape, volume fraction, and mean inter-particle spacing.

  20. Transient Liquid-Phase Diffusion Bonding of Aluminum Metal Matrix Composite Using a Mixed Cu-Ni Powder Interlayer

    NASA Astrophysics Data System (ADS)

    Maity, Joydeep; Pal, Tapan Kumar

    2012-07-01

    In the present study, the transient liquid-phase diffusion bonding of an aluminum metal matrix composite (6061-15 wt.% SiCp) has been investigated for the first time using a mixed Cu-Ni powder interlayer at 560 °C, 0.2 MPa, for different holding times up to 6 h. The microstructure of the isothermally solidified zone contains equilibrium precipitate CuAl2, metastable precipitate Al9Ni2 in the matrix of α-solid solution along with the reinforcement particles (SiC). On the other hand, the microstructure of the central bond zone consists of equilibrium phases such as NiAl3, Al7Cu4Ni and α-solid solution along with SiC particles (without any segregation) and the presence of microporosities. During shear test, the crack originates from microporosities and propagates along the interphase interfaces resulting in poor bond strength for lower holding times. As the bonding time increases, with continual diffusion, the structural heterogeneity is diminished, and the microporosities are eliminated at the central bond zone. Accordingly, after 6-h holding, the microstructure of the central bond zone mainly consists of NiAl3 without any visible microporosity. This provides a joint efficiency of 84% with failure primarily occurring through decohesion at the SiC particle/matrix interface.

  1. Applicability of ultrasonic testing for the determination of volume fraction of particulates in alumina-reinforced aluminum matrix composites

    SciTech Connect

    Fang, C.K.; Fang, R.L.; Weng, W.P.; Chuang, T.H.

    1999-10-01

    An ultrasonic testing technique was employed to determine the volume fraction of alumina particulate reinforcement in 6061 aluminum matrix composites. this study was performed on various composites with Al{sub 2}O{sub 3} nominal volume fractions of 10, 15, and 20%. For comparison, other techniques were employed as well, including the Archimedes method, metallographic image analysis, X-ray diffraction, and acid dissolution. Observations indicated that ultrasonic testing and acid dissolution methods are more reliable than the other techniques, while ultrasonic testing is faster than the acid dissolution method.

  2. High-Temperature Fatigue of a Hybrid Aluminum Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Clark, J. T.; Sanders, P. G.

    2014-01-01

    An aluminum metal matrix composite (MMC) brake drum was tested in fatigue at room temperature and extreme service temperatures. At room temperature, the hybrid composite did not fail and exceeded estimated vehicle service times. At higher temperatures (62 and 73 pct of the matrix eutectic), fatigue of a hybrid particle/fiber MMC exhibited failure consistent with matrix overloading. Overaging of the A356 matrix coupled with progressive fracture of the SiC particles combined to create the matrix overload condition. No evidence of macro-fatigue crack initiation or growth was observed, and the matrix-particle interface appeared strong with no debonding, visible matrix phases, or porosity. An effective medium model was constructed to test the hypothesis that matrix overloading was the probable failure mode. The measured particle fracture rate was fit using realistic values of the SiC Weibull strength and modulus, which in turn predicted cycles to failure within the range observed in fatigue testing.

  3. Developing scandium and zirconium containing aluminum boron carbide metal matrix composites for high temperature applications

    NASA Astrophysics Data System (ADS)

    Lai, Jing

    The study presented in this thesis focuses on developing castable, precipitation-strengthened Al--B4C metal matrix composites (MMCs) for high temperature applications. In the first part, B4C plates were immersed in liquid aluminum alloyed with Sc, Zr and Ti to investigate the interfacial reactions between B4C and liquid aluminum The influences of Sc, Zr and Ti on the interfacial microstructure in terms of individual and combined additions were examined. Results reveal that all three elements reacted with B4C and formed interfacial layers that acted as a diffusion barrier to limit the decomposition of B4C in liquid aluminum. The interfacial reactions and the reaction products in each system were identified. With the combined addition of Sc, Zr and Ti, most of the Ti was found to enrich at the interface, which not only offered appropriate protection of the B4C but also reduced the consumption of Sc and Zr at the interface. In the second part, Sc and Zr were introduced into Al-15vol.% B 4C composites presaturated by Ti, and eight experimental composites with different Sc and Zr levels were prepared via a conventional casting technique. It was found that Sc was involved in the interfacial reactions with B 4C that partially consume Sc. The Sc addition yielded considerable precipitation strengthening in the as-cast and peak aged conditions. To achieve an equivalent strengthening effect of Sc in binary Al-Sc alloys, approximately double the amount of Sc is required in Al-B4C composites. On the contrary, no major Zr reaction products were found at the interfaces and the major part of Zr remained in the matrix for the precipitation strengthening. The combination of Sc and Zr enhanced sthe precipitation strengthening. Two kinds of nanoscale precipitates, Al3Sc and Al3(Sc, Zr), were found in the as-cast microstructure and contributed to the increase in the matrix hardness. In the third part, all the experimental composites were isothermally aged at 300, 350, 400 and 450

  4. The aluminum ordering in aluminosilicates: a dipolar 27Al NMR spectroscopy study.

    PubMed

    Gee, Becky A

    2004-01-01

    The spatial ordering of aluminum atoms in CsAl(SiO3)2 and 3Al2O3.2SiO2 was probed by 27Al dipolar solid-state NMR spectroscopy. The 27Al response to a Hahn spin-echo pulse sequence in a series of aluminum-containing model crystalline compounds demonstrates that quantitative 27Al homonuclear dipolar second moments can be obtained to within +/-20% of the theoretical values, if evaluation of the spin-echo response curve is limited to short evolution periods (2t1 < or = 0.10 ms). Additionally, selective excitation of the central transition m = 1/2 --> -1/2 is necessary in order to ensure quantitative results. Restriction of spin exchange affecting the dephasing of the magnetization may decelerate the spin-echo decay at longer evolution periods. Considering these restraints, the method was used to probe the spatial distribution of aluminum atoms among the tetrahedral sites in two aluminosilicate materials. Experimental 27Al spin-echo response data for the aluminosilicates CsAl(SiO3)2 (synthetic pollucite) and 3Al2O3.2SiO2 (mullite) are compared with theoretical data based on (I) various degrees of aluminum-oxygen-aluminum bond formation among tetrahedrally coordinated aluminum atoms (Al(T(d) )-O-Al(T(d) )) and (II) the maximum avoidance of Al(T(d) )-O-Al(T(d) ) bonding. Analysis of the second moment values and resulting echo decay responses suggests that partial suppression of spin exchange among aluminum atoms in crystallographically distinct sites may contribute to the 27Al spin echo decay in 3Al2O3.2SiO2, thus complicating quantitative analysis of the data. Silicon-29 and aluminum-27 magic angle spinning (MAS) NMR spectra of 3Al2O3.2SiO2 are consistent with those previously reported. The experimental 27Al spin-echo response behavior of CsAl(SiO3)2 differs from the theoretical response behavior based on the maximum avoidance of Al-O-Al bonding between tetrahedral aluminum sites in CsAl(SiO3)2. A single unresolved resonance is observed in both the silicon-29 and

  5. Approach to In- Situ Producing Reinforcing Phase Within an Active-Transient Liquid Phase Bond Seam for Aluminum Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Liao, Xianjin; Chen, Bo; Zhang, Linjie; Zhang, Jianxun

    2015-06-01

    To optimize the braze composition design route for aluminum matrix composite, the feasibility of in situ producing reinforcing phase within the transient liquid phase bond seam matrix, by adding active melting point increaser (MPI, e.g., Ti) together with general melting point depressant (MPD, e.g., Cu) into the interlayer, was demonstrated. For SiC p /A356 composite, by comparing the wettability, joint microstructure, joint shear strength, and fracture path for the developed Al-19Cu-1Ti, Al-19Cu, Al-33Cu-1Ti, Al-33Cu (wt pct), and commercial Cu foils as interlayer, the feasibility of in situ producing reinforcing phase within the bond seam by adding Ti was demonstrated. Especially for Al-19Cu-1Ti active braze, small and dispersed ternary aluminide of Al-Si-Ti phase was obtained within the bond seam as in situ reinforcement, leading to a favorable fracture path within SiC p /A356, not along the initial interface or within the bond seam. For the formation mechanism of the in situ reinforcing phase of MPI-containing intermetallic compound within the bond seam, a model of repeating concentration-precipitation-termination-engulfment during isothermal solidification is proposed.

  6. Radiofluorination using aluminum-fluoride (Al18F)

    PubMed Central

    2013-01-01

    Targeted agents are increasingly used for treating cancer and other diseases, but patients may need to be carefully selected to maximize the potential for therapeutic benefit. One way to select patients is to bind an imaging radionuclide to a targeting agent of interest, so that its uptake in specific sites of disease can be visualized by positron-emission tomography (PET) or single-photon emission computed tomography. 18F is the most commonly used radionuclide for PET imaging. Its half-life of approximately 2 h is suited for same-day imaging of many compounds that clear quickly from the body to allow visualization of uptake in the intended target. A significant impediment to its use, however, is the challenging coupling of 18F to a carbon atom of the targeting agent. Because fluorine binds to aluminum, we developed a procedure where the Al18F complex could be captured by a chelate, thereby greatly simplifying the way that imaging agents can be fluorinated for PET imaging. This article reviews our experience with this technology. PMID:23651690

  7. Novel Aluminum (Al)-Carbon Nanotube (CNT) Open-Cell Foams

    NASA Astrophysics Data System (ADS)

    Morsi, K.; Krommenhoek, Max; Shamma, Mohamed

    2016-06-01

    This paper presents for the first time the processing of aluminum (Al)-carbon nanotube (CNT) open-cell foams. Al-2wt pct CNT and Al foams were successfully produced using a spark plasma sintering and dissolution process. Al-CNT foams with porosity levels of ~78 pct were produced. The mechanical response of the open-cell foams reveals initial evidence of enhanced damage tolerance of Al-CNT foams over Al foams produced in this study.

  8. Fracture behavior of reinforced aluminum alloy matrix composites using thermal imaging tools

    NASA Astrophysics Data System (ADS)

    Avdelidis, N. P.; Exarchos, D.; Vazquez, P.; Ibarra-Castanedo, C.; Sfarra, S.; Maldague, X. P. V.; Matikas, T. E.

    2016-05-01

    In this work the influence of the microstructure at the vicinity of the interface on the fracture behavior of particulate-reinforced aluminum alloy matrix composites (Al/SiCp composites) is studied by using thermographic tools. In particular, infrared thermography was used to monitor the plane crack propagation behavior of the materials. The deformation of solid materials is almost always accompanied by heat release. When the material becomes deformed or is damaged and fractured, a part of the energy necessary to initiate and propagate the damage is transformed in an irreversible way into heat. The thermal camera detects the heat wave, generated by the thermo-mechanical coupling and the intrinsic dissipated energy during mechanical loading of the sample. By using an adapted detector, thermography records the two dimensional "temperature" field as it results from the infrared radiation emitted by the object. The principal advantage of infrared thermography is its noncontact, non-destructive character. This methodology is being applied to characterise the fracture behavior of the particulate composites. Infrared thermography is being used to monitor the plane crack propagation behavior of such materials. Furthermore, an innovative approach to use microscopic measurements using IR microscopic lenses was attempted, in order to enable smaller features (in the micro scale) to be imaged with accuracy and assurance.

  9. The Influence of Al4C3 Nanoparticles on the Physical and Mechanical Properties of Metal Matrix Composites at High Temperatures

    NASA Astrophysics Data System (ADS)

    Vorozhtsov, S.; Kolarik, V.; Promakhov, V.; Zhukov, I.; Vorozhtsov, A.; Kuchenreuther-Hummel, V.

    2016-05-01

    Metal matrix composites (MMC) based on aluminum and reinforced with nonmetallic particles are of great practical interest due to their potentially high physico-mechanical properties. In this work, Al-Al4C3 composites were obtained by a hot-compacting method. Introduction of nanodiamonds produced by detonation to the Al powder in an amount of 10 wt.% led to the formation of ~15 wt.% of aluminum carbide during hot compacting. It was found that composite materials with the diamond content of 10 wt.% in the initial powder mix have an average microhardness of 1550 MPa, whilst the similarly compacted aluminum powder without reinforcing particles shows a hardness of 750 MPa. The mechanical properties of an Al-Al4C3 MMC at elevated test temperatures exceeded those of commercial casting aluminum alloys such as A356.

  10. Al(22)Cl(20).12L (L = THF, THP): the first polyhedral aluminum chlorides.

    PubMed

    Klemp, C; Bruns, M; Gauss, J; Häussermann, U; Stösser, G; van Wüllen, L; Jansen, M; Schnöckel, H

    2001-09-19

    Aluminum subhalides of the type Al(22)X(20).12L (X = Cl, Br; L = THF, THP) are the only known representatives of polyhedral aluminum subhalides and exhibit interesting multicenter bonding properties. Herein, we report on the synthesis and structural investigation of the first chlorides of this type. Additional investigations applying solid-state (27)Al NMR (MAS), XPS (of Al(4)Cp(4) and Al(22)X(20).12L), and quantum chemical calculations shed more light upon the structure of the molecules and possible Al modifications. PMID:11552817

  11. Growth of silicon particles in an aluminum matrix

    NASA Astrophysics Data System (ADS)

    Rhines, F. N.; Aballe, M.

    1986-12-01

    The growth of silicon particles in cast aluminum-silicon alloys, during isothermal heat treatment, has been studied three-dimensionally with the aid of the global parameters of quantitative microscopy and with the Coulter Counter. The measured particle volume distribution can be represented as being log-normal, its geometric standard deviation of the distribution maintaining a constant value throughout isothermal growth. Increase in the average particle volume is in direct proportion to time. Its rate is an Arrhenius function of temperature, with an activation energy of about 80 kilo-calories per mol. The growth rate is the same in all alloys from 4 to 12 pct of silicon, showing that it is independent of particle spacing and, therefore, not controlled by long-range diffusion. This is indicated also by the high activation energy. In its mechanism, the growth of silicon particles is analogous, in broad outline, to steady state grain growth in a polycrystalline aggregate. Interfacial tension provides the energy, which is expended in decrease of surface area as growth proceeds. The rate depends jointly upon the mobility of the interface and upon a microstructural rate constant. The latter is related to the geometric standard deviation of the volume distribution and may be expressed in terms of the global parameter ratio M vSv/Nv. The growth process has been analyzed as a system.

  12. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    PubMed

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. PMID:23177792

  13. First principles predictions of intrinsic defects in aluminum arsenide, AlAs : numerical supplement.

    SciTech Connect

    Schultz, Peter Andrew

    2012-04-01

    This Report presents numerical tables summarizing properties of intrinsic defects in aluminum arsenide, AlAs, as computed by density functional theory. This Report serves as a numerical supplement to the results published in: P.A. Schultz, 'First principles predictions of intrinsic defects in Aluminum Arsenide, AlAs', Materials Research Society Symposia Proceedings 1370 (2011; SAND2011-2436C), and intended for use as reference tables for a defect physics package in device models.

  14. First principles calculations of formation energies and elastic constants of inclusions α-Al2O3, MgO and AlN in aluminum alloy

    NASA Astrophysics Data System (ADS)

    Liu, Yu; Huang, Yuanchun; Xiao, Zhengbing; Yang, Chuge; Reng, Xianwei

    2016-05-01

    In this paper, the formation energies and elastic constants of α-Al2O3, MgO and AlN in both rock salt (cubic) and wurtzite (hexagonal) structures were investigated by first principles calculations. The results show that the formation energy being -17.8, -6.3, -3.06 and -3.46 eV/formula unit for α-Al2O3, MgO, AlN (rock salt) and AlN (wurtzite). It suggests that in the ground state, α-Al2O3 is relatively more stable than MgO and AlN. The elastic properties for a polycrystalline in the ground state were calculated with the obtained elastic constants, the elastic properties reveal the rock salt structure AlN is the hardest particles among all the inclusions, and all of these inclusions are classified as brittle materials, which is detrimental to the ductile nature of aluminum matrix. The calculated anisotropy index shows that the AlN (wurtzite) and α-Al2O3 have a lower degree of anisotropy compared with MgO and AlN (rock salt). The calculated results are in good agreement with the values of experimental and other works.

  15. Part I. Corrosion studies of continuous alumina fiber reinforced aluminum-matrix composites. Part II. Galvanic corrosion between continuous alumina fiber reinforced aluminum-matrix composites and 4340 steel

    NASA Astrophysics Data System (ADS)

    Zhu, Jun

    Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and

  16. H₂O Dissociation-Induced Aluminum Oxide Growth on Oxidized Al(111) Surfaces.

    PubMed

    Liu, Qianqian; Tong, Xiao; Zhou, Guangwen

    2015-12-01

    The interaction of water vapor with amorphous aluminum oxide films on Al(111) is studied using X-ray photoelectron spectroscopy to elucidate the passivation mechanism of the oxidized Al(111) surfaces. Exposure of the aluminum oxide film to water vapor results in self-limiting Al2O3/Al(OH)3 bilayer film growth via counter-diffusion of both ions, Al outward and OH inward, where a thinner starting aluminum oxide film is more reactive toward H2O dissociation-induced oxide growth because of the thickness-dependent ionic transport in the aluminum oxide film. The aluminum oxide film exhibits reactivity toward H2O dissociation in both low-vapor pressure [p(H2O) = 1 × 10(-6) Torr] and intermediate-vapor pressure [p(H2O) = 5 Torr] regimes. Compared to the oxide film growth by exposure to a p(H2O) of 1 × 10(-6) Torr, the exposure to a p(H2O) of 5 Torr results in the formation of a more open structure of the inner Al(OH)3 layer and a more compact outer Al2O3 layer, demonstrating the vapor-pressure-dependent atomic structure in the passivating layer.

  17. H₂O Dissociation-Induced Aluminum Oxide Growth on Oxidized Al(111) Surfaces.

    PubMed

    Liu, Qianqian; Tong, Xiao; Zhou, Guangwen

    2015-12-01

    The interaction of water vapor with amorphous aluminum oxide films on Al(111) is studied using X-ray photoelectron spectroscopy to elucidate the passivation mechanism of the oxidized Al(111) surfaces. Exposure of the aluminum oxide film to water vapor results in self-limiting Al2O3/Al(OH)3 bilayer film growth via counter-diffusion of both ions, Al outward and OH inward, where a thinner starting aluminum oxide film is more reactive toward H2O dissociation-induced oxide growth because of the thickness-dependent ionic transport in the aluminum oxide film. The aluminum oxide film exhibits reactivity toward H2O dissociation in both low-vapor pressure [p(H2O) = 1 × 10(-6) Torr] and intermediate-vapor pressure [p(H2O) = 5 Torr] regimes. Compared to the oxide film growth by exposure to a p(H2O) of 1 × 10(-6) Torr, the exposure to a p(H2O) of 5 Torr results in the formation of a more open structure of the inner Al(OH)3 layer and a more compact outer Al2O3 layer, demonstrating the vapor-pressure-dependent atomic structure in the passivating layer. PMID:26550986

  18. Effect of microstructure and notch root radius on fracture toughness of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Recent results on the effects of matrix aging condition (matrix temper) and notch root radius on the measured fracture toughness of a SiC particulate reinforced aluminum alloy are reviewed. Stress intensity factors at catastrophic fracture were obtained for both underaged and overaged composites reveal. The linear relation found between apparent fracture toughness and the square root of the notch root radius implies a linear dependence of the crack opening displacement on the notch root radius. The results suggest a strain controlled fracture process, and indicate that there are differences in the fracture micromechanisms of the two aging conditions.

  19. Hardness and wear resistance of carbon nanotube reinforced aluminum-copper matrix composites.

    PubMed

    Nam, Dong Hoon; Kim, Jae Hwang; Cha, Seung Il; Jung, Seung Il; Lee, Jong Kook; Park, Hoon Mo; Park, Hyun Dal; Hong, Hyung

    2014-12-01

    Recently, carbon nanotubes (CNTs) have been attracted to reinforcement of composite materials due to their extraordinary mechanical, thermal and electrical properties. Many researchers have attempted to develop CNT reinforced metal composites with various fabrication methods and have shown possibilities for structural and functional applications. Among them, CNT reinforced Al matrix composites have become very attractive due to their huge structural application in industry. In this study, CNT reinforced Al-Cu matrix composites with a microstructure of homogeneous dispersion of CNTs in the Al-Cu matrix are investigated. The CNT/Al-Cu composites are fabricated by mixing of CNT/Cu composite powders and Al powders by high energy ball mill process followed by hot extrusion process. The hardness and wear resistance of the CNT/Al-Cu composites are enhanced by 1.4 and 3 times, respectively, compared to those values for the Al-Cu matrix. This remarkable enhancement mainly originates from the homogeneous dispersion of CNTs in Al-Cu matrix and self-lubricant effect of CNTs. PMID:25971024

  20. Characterization of Al30 in commercial poly-aluminum chlorohydrate by solid-state (27)Al NMR spectroscopy.

    PubMed

    Phillips, Brian L; Vaughn, John S; Smart, Scott; Pan, Long

    2016-08-15

    Investigation of commercially produced hydrolysis salts of aluminum by solid-state (27)Al NMR spectroscopy and size-exclusion chromatography (SEC) reveals well-defined and distinct Al environments that can be related to physicochemical properties. (27)Al MAS and MQ-MAS NMR spectroscopic data show that the local structure of the solids is dominated by moieties that closely resemble the Al30 polyoxocation (Al30O8(OH)56(H2O)26(18+)), accounting for 72-85% of the total Al. These Al30-like clusters elute as several size fractions by SEC. Comparison of the SEC and NMR results indicates that the Al30-like clusters includes intact isolated clusters, moieties of larger polymers or aggregates, and possibly fragments resembling δ-Al13 Keggin clusters. The coagulation efficacy of the solids appears to correlate best with the abundance of intact Al30-like clusters and of smaller species available to promote condensation reactions. PMID:27232539

  1. Interactions at the Al-S-Fe interface: S inhibition of aluminum oxidation

    SciTech Connect

    Addepalli, S.G.; Lin, J.S.; Ekstrom, B.; Kelber, J.A.

    1999-08-01

    The deposition of aluminum on S/Fe(111) (1 x 1) at 300 K in UHV results in the formation of a disordered S-modified Al adlayer. Insertion of Al between the sulfur atoms and the Fe substrate is indicated by an increase of the S Auger signal with increasing Al deposition. Room-temperature oxidation of AlS/Fe(111) in UHV is inhibited compared to the oxidation of aluminum deposited on the sulfur-free Fe(111). The oxygen-uptake curves and variations in the S(LVV), Fe(MVV) intensities with oxygen exposure are also consistent with the insertion of the aluminum atoms between the S overlayer and the Fe substrate.

  2. Development of an electronic device quality aluminum antimonide (AlSb) semiconductor for solar cell applications

    SciTech Connect

    Sherohman, John W; Yee, Jick Hong; Combs, III, Arthur W

    2014-11-11

    Electronic device quality Aluminum Antimonide (AlSb)-based single crystals produced by controlled atmospheric annealing are utilized in various configurations for solar cell applications. Like that of a GaAs-based solar cell devices, the AlSb-based solar cell devices as disclosed herein provides direct conversion of solar energy to electrical power.

  3. The effect of grain size on aluminum anodes for Al-air batteries in alkaline electrolytes

    NASA Astrophysics Data System (ADS)

    Fan, Liang; Lu, Huimin

    2015-06-01

    Aluminum is an ideal material for metallic fuel cells. In this research, different grain sizes of aluminum anodes are prepared by equal channel angular pressing (ECAP) at room temperature. Microstructure of the anodes is examined by electron backscatter diffraction (EBSD) in scanning electron microscope (SEM). Hydrogen corrosion rates of the Al anodes in 4 mol L-1 NaOH are determined by hydrogen collection method. The electrochemical properties of the aluminum anodes are investigated in the same electrolyte using electrochemical impedance spectroscopy (EIS) and polarization curves. Battery performance is also tested by constant current discharge at different current densities. Results confirm that the electrochemical properties of the aluminum anodes are related to grain size. Finer grain size anode restrains hydrogen evolution, improves electrochemical activity and increases anodic utilization rate. The proposed method is shown to effectively improve the performance of Al-air batteries.

  4. Anomalous hexagonal superstructure of aluminum oxide layer grown on NiAl(110) surface

    NASA Astrophysics Data System (ADS)

    Krukowski, Pawel; Chaunchaiyakul, Songpol; Minagawa, Yuto; Yajima, Nami; Akai-Kasaya, Megumi; Saito, Akira; Kuwahara, Yuji

    2016-11-01

    A modified method for the fabrication of a highly crystallized layer of aluminum oxide on a NiAl(110) surface is reported. The fabrication method involves the multistep selective oxidation of aluminum atoms on a NiAl(110) surface resulting from successive oxygen deposition and annealing. The surface morphology and local electronic structure of the novel aluminum oxide layer were investigated by high-resolution imaging using scanning tunneling microscopy (STM) and current imaging tunneling spectroscopy. In contrast to the standard fabrication method of aluminum oxide on a NiAl(110) surface, the proposed method produces an atomically flat surface exhibiting a hexagonal superstructure. The superstructure exhibits a slightly distorted hexagonal array of close-packed bright protrusions with a periodicity of 4.5 ± 0.2 nm. Atomically resolved STM imaging of the aluminum oxide layer reveals a hexagonal arrangement of dark contrast spots with a periodicity of 0.27 ± 0.02 nm. On the basis of the atomic structure of the fabricated layer, the formation of α-Al2O3(0001) on the NiAl(110) surface is suggested.

  5. Residual stresses in continuous graphite fiber Al metal matrix composites

    NASA Technical Reports Server (NTRS)

    Park, Hun Sub; Zong, Gui Sheng; Marcus, Harris L.

    1988-01-01

    The residual stresses in graphite fiber reinforced aluminum (Gr/Al) composites with various thermal histories are measured using X-ray diffraction (XRD) methods. The XRD stress analysis is based on the determination of lattice strains by precise measurements of the interplanar spacings in different directions of the sample. The sample is a plate consisting of two-ply P 100 Gr/Al 6061 precursor wires and Al 6061 overlayers. Prior to XRD measurement, the 6061 overlayers are electrochemically removed. In order to calibrate the relationship between stress magnitude and lattice spacing shift, samples of Al 6061 are loaded at varying stress levels in a three-point bend fixture, while the stresses are simultaneously determined by XRD and surface-attached strain gages. The stresses determined by XRD closely match those determined by the strain gages. Using these calibrations, the longitudinal residual stresses of P 100 Gr/Al 6061 composites are measured for various heat treatments, and the results are presented.

  6. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  7. Recycling of aluminum and caustic soda solution from waste effluents generated during the cleaning of the extruder matrixes of the aluminum industry.

    PubMed

    Tansens, Pieter; Rodal, Alberto T; Machado, Carina M M; Soares, Helena M V M

    2011-03-15

    Anodising industries use a concentrated caustic soda solution to remove aluminum from extruder matrixes. This procedure produces very alkaline effluents containing high amounts of aluminum. The work reported here was focussed on recycling aluminum, as aluminum hydroxide, from these effluents and regenerating an alkaline sodium hydroxide solution. Briefly, the method comprises a dilution step (necessary for reducing the viscosity of the effluent and allowing the subsequent filtration) followed by a filtration to eliminate a substantial amount of the insoluble iron. Then, sulphuric acid was added to neutralize the waste solution down to pH 12 and induce aluminum precipitation. The purity of the aluminum salt was improved after washing the precipitate with deionised water. The characterization of the solid recovered, performed by thermogravimetric analysis, Fourier transform infrared spectroscopy and X-ray diffraction, indicated characteristics typical of bayerite. The proposal method allowed recovering 82% of the aluminum present in the wastewater with high purity (99.5%). Additionally, a sufficiently concentrated caustic soda solution was also recovered, which can be reused in the anodising industries. This procedure can be easily implemented and ensures economy by recycling reagents (concentrated caustic soda solution) and by recovering commercial by-products (aluminum hydroxide), while avoiding environmental pollution.

  8. Mechanical Properties of Aluminum Matrix Composite Reinforced by Carbothermally Reduced of Fly Ash

    SciTech Connect

    Jamasri; Wildan, M. W.; Sulardjaka; Kusnanto

    2011-01-17

    The addition of fly ash into aluminum as reinforcement can potentially reduce the production cost and density of aluminum. However, mechanical properties of aluminum matrix composite reinforced by fly ash (MMC ALFA) have some limitations due to the characteristic of fly ash. In this study, a carbothermal reduction process of fly ash and activated carbon powder with particle size <32 {mu}m was performed prior to produce MMC ALFA.The process was carried out in a furnace at 1300 deg. C in vacuum condition under argon flow. Synthesis product was analyzed by XRD with Cu-K{sub {alpha}} radiation. From XRD analysis, it shows that the synthesis process can produce SiC powder. The synthesis product was subsequently used as reinforcement particle. Aluminum powder was mixed with 5, 10 and 15% of the synthesized powder, and then uni-axially compacted at pressure of 300 MPa. The compacted product was sintered for 2 hours in argon atmosphere at temperature variation of 550 and 600 deg. C. Flexural strength, hardness and density of MMC ALFA's product were respectively evaluated using a four point bending test method based on ASTM C1161 standard, Brinell hardness scale and Archimedes method. The result of this study shows that the increase of weight of reinforcement can significantly increase the hardness and flexural strength of MMCs. The highest hardness and flexural strength of the MMC product are 300 kg/mm{sup 2} and 107.5 MPa, respectively.

  9. Mechanical Properties of Aluminum Matrix Composite Reinforced by Carbothermally Reduced of Fly Ash

    NASA Astrophysics Data System (ADS)

    Jamasri, Wildan, M. W.; Sulardjaka, Kusnanto

    2011-01-01

    The addition of fly ash into aluminum as reinforcement can potentially reduce the production cost and density of aluminum. However, mechanical properties of aluminum matrix composite reinforced by fly ash (MMC ALFA) have some limitations due to the characteristic of fly ash. In this study, a carbothermal reduction process of fly ash and activated carbon powder with particle size <32 μm was performed prior to produce MMC ALFA. The process was carried out in a furnace at 1300° C in vacuum condition under argon flow. Synthesis product was analyzed by XRD with Cu-Kα radiation. From XRD analysis, it shows that the synthesis process can produce SiC powder. The synthesis product was subsequently used as reinforcement particle. Aluminum powder was mixed with 5, 10 and 15% of the synthesized powder, and then uni-axially compacted at pressure of 300 MPa. The compacted product was sintered for 2 hours in argon atmosphere at temperature variation of 550 and 600° C. Flexural strength, hardness and density of MMC ALFA's product were respectively evaluated using a four point bending test method based on ASTM C1161 standard, Brinell hardness scale and Archimedes method. The result of this study shows that the increase of weight of reinforcement can significantly increase the hardness and flexural strength of MMCs. The highest hardness and flexural strength of the MMC product are 300 kg/mm2 and 107.5 MPa, respectively.

  10. High temperature dynamic modulus and damping of aluminum and titanium matrix composites

    NASA Technical Reports Server (NTRS)

    Dicarlo, J. A.; Maisel, J. E.

    1979-01-01

    Dynamic modulus and damping capacity property data were measured from 20 to over 500 C for unidirectional B/Al (1100), B/Al (6061), B/SiC/Al (6061), Al2O3/Al, SiC/Ti-6Al-4V, and SiC/Ti composites. The measurements were made under vacuum by the forced vibration of composite bars at free-free flexural resonance near 2000 Hz and at amplitudes below 0.000001. Whereas little variation was observed in the dynamic moduli of specimens with approximately the same fiber content (50 percent), the damping of B/Al composites was found at all temperatures to be significantly greater than the damping of the Al2O3/Al and SiC/Ti composites. For those few situations where slight deviations from theory were observed, the dynamic data were examined for information concerning microstructural changes induced by composite fabrication and thermal treatment. The 270 C damping peak observed in B/Al (6061) composites after heat treatment above 460 C appears to be the result of a change in the 6061 aluminum alloy microstructure induced by interaction with the boron fibers. The growth characteristics of the damping peak suggest its possible value for monitoring fiber strength degration caused by excess thermal treatment during B/Al (6061) fabrication and use.

  11. Formation regularities of AlOOH hollow spheres during aluminum nanopowder water oxidation

    NASA Astrophysics Data System (ADS)

    Lozhkomoev, Aleksandr S.; Glazkova, Elena A.; Svarovskaya, Natalia V.; Bakina, Olga V.; Kazantsev, Sergey O.; Lerner, Marat I.

    2015-10-01

    There described a novel environmentally friendly synthesis route of micro/nanostructured hollow spheres of AlOOH by oxidation of Al nanopowder in pure water under mild processing conditions. The reaction kinetics of the aluminum nanopowder interaction with water was studied using the method of continuous recording of suspension pH and temperature. There observed the change in Al3+ concentration in the reaction medium and the rate of hydrogen release as well as TEM investigations of the intermediate reaction products at different stages of the process were performed. It is shown that AlOOH hollow spheres are formed through the aluminum core dissolution, Al3+ ion diffusion through the surface oxide film and AlOOH nanosheets formation on the surface of the precursor oxide film.

  12. Consolidation of Carbon Nanotube Reinforced Aluminum Matrix Composites by High-Pressure Torsion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Joo, Soo-Hyun; Kim, Hyoung Seop

    2014-08-01

    Al-3 vol pct carbon nanotube (CNT) composites are fabricated by consolidation through high-pressure torsion (HPT) at room temperature. The densification behavior, microstructural evolution, and mechanical properties of Al/CNT composites are studied. The results show that density and microstructural homogeneity increase with increasing number of revolutions under a high pressure of 6 GPa. Substantial grain refinement is achieved after 10 turns of HPT with an average grain thickness of ~38 nm perpendicular to the compression axis of HPT. The Al/CNT composite shows a considerable increase in hardness and strength compared to the Al matrix. The strengthening mechanisms of the Al/CNT composite are found to be (i) grain refinement of Al matrix and (ii) Orowan looping. Raman spectroscopy and high-resolution transmission electron microscopy reveal that the structure of most of CNTs is changed during processing through mechanical milling and HPT.

  13. Pressureless Reaction Sintering of AlON using Aluminum Orthophosphate as a Transient Liquid Phase

    SciTech Connect

    Michael Bakas; Henry Chu

    2009-01-01

    Use of aluminum oxynitride (AlON) in transparent armor systems has been difficult due to the expense and limitations of the processing methods currently necessary to achieve transparency. Development of a pressureless processing method based on direct reaction sintering of alumina and aluminum nitride powders would reduce costs and provide a more flexible and practical manufacturing method. It may be possible to develop such a processing method using liquid phase sintering; as long as the liquid phase does not remain in the final sample. AlPO4 forms a liquid phase with Al2O3 and AlN at the temperatures required to sinter AlON, and slowly decomposes into P2O5 and alumina. Therefore, it was investigated as a possible transient liquid phase for reaction-sintered AlON. Small compacts of alumina and aluminum nitride with up to of 15wt% AlPO4 additive were pressed and sintered. It was found that AlPO4 formed the requisite transient liquid phase, and it was possible to adjust the process to produce AlON samples with good transmission and densities of 3.66-3.67 g/cc. XRD confirmed the samples formed were AlON, with no trace of any remaining phosphate phases or excess alumina or aluminum nitride. Based on the results, it was concluded that AlPO4 could be utilized as a transient liquid phase to improve the density and transmission of AlON produced by pressureless reaction sintering.

  14. Al-matrix composite materials reinforced by Al-Cu-Fe particles

    NASA Astrophysics Data System (ADS)

    Bonneville, J.; Laplanche, G.; Joulain, A.; Gauthier-Brunet, V.; Dubois, S.

    2010-07-01

    Al-matrix material composites were produced using hot isostatic pressing technique, starting with pure Al and icosahedral (i) Al-Cu-Fe powders. Depending on the processing temperature, the final reinforcement particles are either still of the initial i-phase or transformed into the tetragonal ω-Al00.70Cu0.20Fe0.10 crystalline phase. Compression tests performed in the temperature range 293K - 823K on the two types of composite, i.e. Al/i and Al/ω, indicate that the flow stress of both composites is strongly temperature dependent and exhibit distinct regimes with increasing temperature. Differences exist between the two composites, in particul ar in yield stress values. In the low temperatureregime (T <= 570K), the yield stress of the Al/ω composite is nearly 75% higher than that of the Al/i composite, while for T > 570K both composites exhibit similar yield stress values. The results are interpreted in terms of load transfer contribution between the matrix and the reinforcement particles and elementary dislocation mechanisms in the Al matrix.

  15. Cage Structure Formation of Singly Doped Aluminum Cluster Cations Al n TM + ( TM = Ti, V, Cr)

    NASA Astrophysics Data System (ADS)

    Lang, Sandra M.; Claes, Pieterjan; Neukermans, Sven; Janssens, Ewald

    2011-09-01

    Structural information on free transition metal doped aluminum clusters, Al n TM + ( TM = Ti, V, Cr), was obtained by studying their ability for argon physisorption. Systematic size ( n = 5 - 35) and temperature ( T = 145 - 300 K) dependent investigations reveal that bare Al n + clusters are inert toward argon, while Al n TM + clusters attach one argon atom up to a critical cluster size. This size is interpreted as the geometrical transition from surface-located dopant atoms to endohedrally doped aluminum clusters with the transition metal atom residing in an aluminum cage. The critical size, n crit , is found to be surprisingly large, namely n crit = 16 and n crit = 19 - 21 for TM = V, Cr, and TM = Ti, respectively. Experimental cluster-argon bond dissociation energies have been derived as function of cluster size from equilibrium mass spectra and are in the 0.1-0.3 eV range.

  16. Microstructure and Crystallographic Texture Variations in the Friction-Stir-Welded Al-Al2O3-B4C Metal Matrix Composite Produced by Accumulative Roll Bonding

    NASA Astrophysics Data System (ADS)

    Mohammadnezhad, Mahyar; Shamanian, Morteza; Zabolian, Azam; Taheri, Mahshid; Javaheri, Vahid; Navidpour, Amir Hossein; Nezakat, Majid; Szpunar, Jerzy A.

    2015-12-01

    In this research, ultrafine-grained sheets of aluminum matrix composite (Al-Al2O3-B4C) were produced by accumulative roll bonding ARB technique. As-received, ultrafine-grained aluminum composite sheets were joined by friction-stir welding. The microstructure, crystallographic texture, and Vickers hardness in the weld zones were investigated. Electron backscattered diffraction results revealed occurrence of dynamic recrystallization and demonstrated existence of different grain orientations within the weld nugget. Produced composite plates illustrated rotated cubic texture. Moreover, in the nugget, a well-recrystallized grain structure having characteristic strong shear texture component finally developed. However, the texture result in the heat-affected zone illustrated rotated cubic and Goss components that related to the effect of heat input. Friction-stir welding refined the grain size in the weld zone. The hardness also improved with the peak hardness being observed towards the advancing stir welding side.

  17. Identification of Aluminum Responsive Genes in Al-Tolerant Soybean Line PI 416937

    PubMed Central

    Duressa, Dechassa; Soliman, Khairy; Chen, Dongquan

    2010-01-01

    Soybean is one of the most aluminum (Al) sensitive plants. The complex inheritance of Al tolerance trait has so far undermined breeding efforts to develop Al-tolerant soybeans. Discovering the genetic factors underlying the Al tolerance mechanisms would undoubtedly accelerate the pace of such endeavor. As a first step toward this goal, we analyzed the transcriptome profile in roots of Al-tolerant soybean line PI 416937 comparing Al-treated and untreated control plants using DNA microarrays. Many genes involved in transcription activation, stress response, cell metabolism and signaling were differentially expressed. Patterns of gene expression and mechanisms of Al toxicity and tolerance suggest that Cys2His2 and ADR6 transcription activators, cell wall modifying enzymes, and phytosulfokines growth factor play role in soybean Al tolerance. Our data provide insights into the molecular mechanisms of soybean Al tolerance and will have practical value in genetic improvement of Al tolerance trait. PMID:20953355

  18. Effect of deformation temperature on the mechanical behavior and deformation mechanisms of Al-Al[sub 2]O[sub 3] metal matrix composites

    SciTech Connect

    Mazen, A.A. . Dept. of Engineering)

    1999-08-01

    Aluminum-alumina (Al-Al[sub 2]O[sub 3]) metal matrix composite (MMC) materials were fabricated using the powder metallurgy (PM) techniques of hot pressing followed by hot extrusion. Different reinforcement weight fractions were used, that is, 0, 2.5, 5, and 10 wt% Al[sub 2]O[sub 3]. The effect of deformation temperature was investigated through hot tensile deformation conducted at different temperatures. The microstructures of the tested specimens were also investigated to characterize the operative softening mechanisms. The yield and tensile strength of the Al-Al[sub 2]O[sub 3] were found to improve as a function of reinforcement weight fraction. With the exception of Al-10wt%Al[sub 2]O[sub 3], the MMC showed better strength and behavior at high temperatures than the unreinforced matrix. The uniform deformation range was found to decrease for the same reinforcement weight fraction, as a function of temperature. For the same deformation temperature, it increases as a function of reinforcement weight fraction. Both dynamic recovery and dynamic recrystallization were found to be operative in Al-Al[sub 2]O[sub 3] MMC as a function of deformation temperature. Dynamic recovery is dominant in the lower temperature range, while dynamic recrystallization is more dominant at the higher range. The increase in reinforcement weight fraction was found to lead to early nucleation of recrystallization. No direct relationship was established as far as the number of grains nucleated due to each reinforcement particle.

  19. Wear products that form during tribological tests of aluminum-matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kalashnikov, I. E.; Bolotova, L. K.; Kobeleva, L. I.; Bykov, P. A.; Kolmakov, A. G.

    2015-04-01

    The wear products and the friction surfaces of the composite materials fabricated by reactive casting after the addition of commercial-purity aluminum AD1, titanium and nickel powders, and nanosized modifiers to a matrix melt are studied. The dispersity and the chemical composition of the wear products that form an intermediate layer between the contacting surfaces are analyzed, and the dominating wear mechanisms under experimental tribological loading conditions are determined. It is shown that the formation of such a disperse intermediate layer during lubricant-free friction of the synthesized composite materials decreases the temperature in the tribological contact and ensures a transition from weak to intense wear at higher critical loads.

  20. On Poisson's ratio for metal matrix composite laminates. [aluminum boron composites

    NASA Technical Reports Server (NTRS)

    Herakovich, C. T.; Shuart, M. J.

    1978-01-01

    The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.

  1. Aluminum and silicon diffusion in Fe-Cr-Al alloys

    SciTech Connect

    Heesemann, A.; Schmidtke, E.; Faupel, F.; Kolb-Telieps, A.; Kloewer, J.

    1999-02-05

    Foils of Fe-Cr-Al alloys containing about 20 wt% Cr, 5 wt% Al and additions of Si and reactive elements like Ce, La, Y, Hf, Zr or Ti are widely used as a substrate in metal-supported automotive catalytic converters. In the present paper the authors report on measurements of Al and Si diffusion in Fe-Cr-Al alloys. Due to a lack of suitable radiotracers concentration profiles were obtained by means of electron microprobe analysis. In connection with data evaluation they present numerical calculations assessing the accuracy of the Matano analysis and the thin-film solution of Fick`s 2nd law as function of the thickness of the initial diffusant layer. The results are of general interest, particularly for the evaluation of diffusion measurements involving industrial specimens with given geometry.

  2. Effects of diffusion on aluminum depletion and degradation of NiAl coatings

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Lowell, C. E.

    1973-01-01

    Experiments were performed to critically demonstrate the effects of diffusion on the aluminum depletion and degradation of NiAl coatings on superalloys. Pack aluminized IN 100 and Mar-M200 were diffusion annealed in 0.0005 torr vacuum at 1100 C for 300 hours. Aluminum losses due to oxidation and vaporization were minimal. Metallographic and electron microprobe analyses showed considerable interdiffusion of the coating with the substrate, which caused a large decrease in the original aluminum level of the coating. Subsequent cyclic furnace oxidation tests were performed at 1100 C using 1 hour cycles on pre-diffused and as-coated specimens. The pre-diffusion treatment decreased the oxidation protection for both alloys, but more dramatically for IN 100. Identical oxidation tests of bulk NiAl, where such diffusion effects are precluded, showed no signs of degradation at twice the time needed to degrade the coated superalloys.

  3. Aluminum diffusion in Al-implanted AISI 321 stainless steel using accelerator-based characterization techniques

    NASA Astrophysics Data System (ADS)

    Noli, F.; Misaelides, P.; Bethge, K.

    1998-04-01

    The aluminum diffusion in near-surface layers of Al-implanted AISI 321 austenitic stainless steel (Fe/Cr18/Ni8/Ti) was studied using ion beam analysis techniques. The implanted samples were investigated at temperatures between 450°C and 650°C (treatment times up to 144 h in vacuum and in air). The Al-profiles were determined by the 992 keV resonance of the 27Al(p,γ) 28Si nuclear reaction as well as by 4He +-Rutherford Backscattering Spectrometry (RBS). The experimental diffusion coefficients, obtained during this study using Fick's second law, were compared with corresponding literature concerning the aluminum diffusion in other relevant metallic materials. The determination of the depth profiles contributes to the interpretation of the high temperature oxidation behavior of Al-implanted stainless steel surfaces.

  4. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum water... follows: (i) Three samples must be subjected to 100,000 pressure reversal cycles between zero and service pressure or 10,000 pressure reversal cycles between zero and test pressure, at a rate not in excess of...

  5. Effect of fiber diameter and matrix alloys on impact-resistant boron/aluminum composites

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.; Signorelli, R. A.

    1976-01-01

    Efforts to improve the impact resistance of B/Al are reviewed and analyzed. Nonstandard thin-sheet charpy and Izod impact tests and standard full-size Charpy impact tests were conducted on composites containing unidirectional 0.10mm, 0.14mm, and 0.20mm diameter boron fibers in 1100, 2024, 5052, and 6061 Al matrices. Impact failure modes of B/Al are proposed in an attempt to describe the mechanisms involved and to provide insight for maximizing impact resistance. The impact strength of B/Al was significantly increased by proper selection of materials and processing. The use of a ductile matrix and large diameter boron fibers gave the highest impact strengths. This combination resulted in improved energy absorption through matrix shear deformation and multiple fiber breakage.

  6. Laser vaporization generation of Al sup 12 C, Al sup 13 C, Al sup 12 C sub 2 , and Al sup 13 C sub 2 for rare gas matrix electron spin resonance studies: Experimental--theoretical comparisons

    SciTech Connect

    Knight, L.B. Jr.; Cobranchi, S.T.; Herlong, J.O.; Arrington, C.A. )

    1990-05-15

    The metal carbide radicals AlC and AlC{sub 2} have been generated by the laser vaporization of aluminum carbide and trapped in neon and argon matrices at 4 K for electron spin resonance (ESR) characterization. These results provide the first experimental evidence showing that AlC has a {sup 4}{Sigma} ground electronic state and that AlC{sub 2} is {ital X} {sup 2}{ital A}{sub 1}. {ital Ab} {ital initio} theoretical calculations were conducted for the geometries and various nuclear hyperfine parameters in both radicals which yielded {ital A} values in reasonable agreement with the observed. In AlC, the three unpaired electrons reside primarily on carbon with the following neon matrix magnetic parameters (MHz): {ital g}{sub {parallel}}=2.000(1); {ital g}{sub {perpendicular}}=2.0010(5); {vert bar}{ital A}{sub {perpendicular}}(Al){vert bar}=33.2(5); {vert bar}{ital A}{sub {parallel}}(Al){vert bar}=3(3); {ital A}{sub {perpendicular}}({sup 13}C)=52.1(5); {ital A}{sub {parallel}}({sup 13}C)=52(2); and {ital D}(zero field splitting)=374(1). For AlC{sub 2}, the spin density resides predominantly in an aluminum 3{ital p}{sub {ital z}}/3{ital s} hybrid directed away from C{sub 2}. The neon magnetic parameters (MHz) are: {ital g}{sub {parallel}}=2.0005(5); {ital g}{sub {perpendicular}}=1.9965(3); {ital A}{sub {perpendicular}}(Al)=941.5(5); {ital A}{sub {parallel}}(Al)=1067(1); {vert bar}{ital A}{sub {parallel}}({sup 13}C){vert bar}=59(1); and {vert bar}{ital A}{sub {perpendicular}}({sup 13}C){vert bar}=52(1).

  7. Jet Electrochemical Machining of Particle Reinforced Aluminum Matrix Composites with Different Neutral Electrolytes

    NASA Astrophysics Data System (ADS)

    Hackert-Oschätzchen, M.; Lehnert, N.; Martin, A.; Schubert, A.

    2016-03-01

    Conventional mechanical machining of particle reinforced aluminum matrix composites (AMCs) is challenging because the hard ceramic particles in the soft aluminum matrix lead to an increased tool wear. Furthermore, the mechanical and thermal impact during conventional machining affects the microstructure of the AMCs. Electrochemical machining (ECM) is an alternative method to machine AMCs. Based on anodic dissolution, ECM has a slight influence on the work piece material structure and is independent of material strength and hardness. So the microstructure of the work piece remains unaffected. One method of ECM is electrochemical machining with continuous electrolytic free jet (Jet-ECM). Hereby the electrochemical removal is localized by the geometry of the electrolyte jet. By moving the electrolyte jet micro-structures and microgeometries can be generated quickly and flexibly in metallic parts [1]. Another advantage of Jet-ECM is the low consumption of electrolyte which allows an easy and inexpensive change of electrolyte for investigations with different types of electrolyte. In this study AMCs reinforced with different amounts of SiC-particles are machined with two pH-neutral electrolytes using Jet-ECM. The results provide information about the suitability of the selected electrolytes for the machining of AMCs. In addition, the influence of the particle content on the electrochemical removal result will be evaluated.

  8. Reactive Atmospheric Plasma Spraying of AlN Coatings: Influence of Aluminum Feedstock Particle Size

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro

    2011-03-01

    Feedstock powder characteristics (size distribution, morphology, shape, specific mass, and injection rate) are considered to be one of the key factors in controlling plasma-sprayed coatings microstructure and properties. The influence of feedstock powder characteristics to control the reaction and coatings microstructure in reactive plasma spraying process (RPS) is still unclear. This study, investigated the influence of feedstock particle size in RPS of aluminum nitride (AlN) coatings, through plasma nitriding of aluminum (Al) feedstock powders. It was possible to fabricate AlN-based coatings through plasma nitriding of all kinds of Al powders in atmospheric plasma spray (APS) process. The nitriding ratio was improved with decreasing the particle size of feedstock powder, due to improving the nitriding reaction during flight. However, decreasing the particle size of feedstock powder suppressed the coatings thickness. Due to the loss of the powder during the injection, the excessive vaporization of fine Al particles and the completing nitriding reaction of some fine Al particles during flight. The feedstock particle size directly affects on the nitriding, melting, flowability, and the vaporization behaviors of Al powders during spraying. It concluded that using smaller particle size powders is useful for improving the nitriding ratio and not suitable for fabrication thick AlN coatings in reactive plasma spray process. To fabricate thick AlN coatings through RPS, enhancing the nitriding reaction of Al powders with large particle size during spraying is required.

  9. Al-toxicity studies in yeast using gallium as an aluminum analogue.

    PubMed

    Ritchie, Raymond J; Raghupathi, Shyam Sundar

    2008-08-01

    Aluminum (Al) is normally present in soils as the insoluble, harmless Al2O3. The highly toxic Al3+ and AlOH2+ monomeric cations are formed in acid soils but there is little consensus on the physiological basis of Al toxicity in plants. A major factor that has retarded progress in understanding aluminum toxicity in vascular plants is the lack of a convenient radioisotope for Al. Yeast and vascular plants share similar membrane transport mechanisms and so yeast (Saccharomyces cerevisiae) provides a convenient model system for studies of Al-toxicity. Al and gallium (Ga) have closely similar toxic effects on the yeast cells (Ki approximately 100 mmol m-3) and Ga3+ and Al3+, respond similarly to pH and are both reversible by a chelation agent (citric acid). We tested the feasibility of using 67Ga radioisotope as a tracer for Al transport with the view of using it to investigate the mechanism of Al uptake and toxicity in plants. The clinically available 67Ga citrate is unsuitable to use as an aluminum analogue because the chelated form is not toxic. Arrangements need to be made for it to be supplied as 67GaCl3. Large amounts of 67Ga rapidly bind to the cell wall of yeasts with a t 1/2 of approximately 1 s. There is a very slow net uptake of 67Ga into a second phase, presumably the cytoplasm. Uptake into the slow phase has a Vmax of only approximately 16 +/- 4 pmol m(-2) s(-1) (n = 16). The Km of 67Ga uptake could not be precisely determined but is below 100 mmol m(-3) (45 +/- 42 mmol m(-3), n = 16).

  10. The influence of microstructure on the tensile behavior of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Birt, Michael J.; Johnson, W. Steven

    1990-01-01

    The relationship between tensile properties and microstructure of a powder metallurgy aluminum alloy, 2009 was examined. The alloy was investigated both unreinforced and reinforced with 15 v/o SiC whiskers or 15 v/o SiC particulate to form a discontinuous metal matrix composite (MMC). The materials were investigated in the as-fabricated condition and in three different hot-rolled sheet thicknesses of 6.35, 3.18, and 1.8 mm. Image analysis was used to characterize the morphology of the reinforcements and their distributions within the matrix alloy. Fractographic examinations revealed that failure was associated with the presence of microstructural inhomogeneities which were related to both the matrix alloy and to the reinforcement. The results from these observations together with the matrix tensile data were used to predict the strengths and moduli of the MMC's using relatively simple models. The whisker MMC could be modeled as a short fiber composite and an attempt was made to model the particulate MMC as a dispersion/dislocation hardened alloy.

  11. Phytoremediation of effluents from aluminum smelters: a study of Al retention in mesocosms containing aquatic plants.

    PubMed

    Goulet, Richard R; Lalonde, Janick D; Munger, Catherine; Dupuis, Suzanne; Dumont-Frenette, Geneviève; Prémont, Stéfane; Campbell, Peter G C

    2005-06-01

    Four mesocosms were exposed to circumneutral and aluminum (Al)-rich wastewater during two successive summers (2000, 2001). The goals of the study were to measure the bioaccumulation of dissolved Al by the aquatic plants Typha latifolia, Lemna minor, Nuphar variegatum and Potamogeton epihydrus, and to evaluate their importance in the retention of Al by the mesocosms. In 2000, inlet concentrations of total monomeric Al were reduced by 56% and 29% at the Arvida and Laterrière mesocosms, respectively, whereas in 2001 inlet dissolved Al concentrations in the inlet decreased by 40% and 33%. L. minor had the highest Al uptake rate (0.8--17 mg Al g(-1)d(-1)). However, because T. latifolia (cattails) yielded the highest biomass, it was responsible for 99% of the Al uptake, largely in its root tissue. In 2001, Al uptake by macrophytes accounted for 2--4% and 15--54% of the total Al retained by the Laterrière and Arvida mesocosms, respectively. In the Laterrière mesocosms, Al uptake by cattails could account for 12% and 18% of the dissolved Al retained by both mesocosms. In contrast, dissolved Al was not significantly reduced in the Arvida enclosures, yet cattails did accumulate Al in their roots. Further research is needed to identify the species community composition that would optimize dissolved Al retention.

  12. A novel Al matrix composite reinforced by nano-AlNp network

    PubMed Central

    Ma, X.; Zhao, Y. F.; Tian, W. J.; Qian, Z.; Chen, H. W.; Wu, Y. Y.; Liu, X. F.

    2016-01-01

    In pursuit of lightweighting of automobiles and low emission of transportation, the efforts to develop high-strength, heat-resistant and fatigue-resistant Al alloys and/or composites have been ongoing. Here we report a novel Al matrix composite with ultrahigh strength reinforced by a three dimensional network of nano-AlN particles for the first time. The in-situ synthesized AlN particles are connected by twinning bonding chains and built up a three dimensional network strengthening Al matrix enormously like the skeleton to human body. The composite containing 16.4wt.% AlN particles shows excellent properties: the ultimate tensile strengths can be up to 518MPa at room temperature and 190MPa at 350 °C. This peculiar performance results from the novel spatial distribution of nano-scale AlN particles. Our findings in this work would help to develop a potential candidate for high-performance heat resistance light-metal based materials. PMID:27721417

  13. A novel Al matrix composite reinforced by nano-AlNp network

    NASA Astrophysics Data System (ADS)

    Ma, X.; Zhao, Y. F.; Tian, W. J.; Qian, Z.; Chen, H. W.; Wu, Y. Y.; Liu, X. F.

    2016-10-01

    In pursuit of lightweighting of automobiles and low emission of transportation, the efforts to develop high-strength, heat-resistant and fatigue-resistant Al alloys and/or composites have been ongoing. Here we report a novel Al matrix composite with ultrahigh strength reinforced by a three dimensional network of nano-AlN particles for the first time. The in-situ synthesized AlN particles are connected by twinning bonding chains and built up a three dimensional network strengthening Al matrix enormously like the skeleton to human body. The composite containing 16.4wt.% AlN particles shows excellent properties: the ultimate tensile strengths can be up to 518MPa at room temperature and 190MPa at 350 °C. This peculiar performance results from the novel spatial distribution of nano-scale AlN particles. Our findings in this work would help to develop a potential candidate for high-performance heat resistance light-metal based materials.

  14. Effect of angleplying and matrix enhancement on impact-resistant boron/aluminum composites

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.; Signorelli, R. A.

    1976-01-01

    Efforts to improve the impact resistance of B/Al are reviewed and analyzed. Tensile and dynamic modulus tests, thin sheet Charpy and Izod impact tests, and standard full size Charpy impact tests were conducted on 0.20 mm (8 mil) diameter-B/1100 Al matrix composites. Angleplies ranged from unidirectional to + or - 30 deg. The best compromise between reduced longitudinal properties and increased transverse properties was obtained with + or - 15 deg angleply. The pendulum impact strengths of improved B/Al were higher than that of notched titanium and appear to be enough to warrant consideration of B/Cl for application to fan blades in aircraft gas turbine engines.

  15. Effects of MgO Nano Particles on Microstructural and Mechanical Properties of Aluminum Matrix Composite prepared via Powder Metallurgy Route

    NASA Astrophysics Data System (ADS)

    Baghchesara, Mohammad Amin; Abdizadeh, Hossein; Baharvandi, Hamid Reza

    The objective of the present investigation was to evaluate the microstructural and mechanical properties of Al/nano MgO composite prepared via powder metallurgy method. Pure atomized aluminum powder with an average particle size of 1μm and MgO particulate with an average particle size between 60 to 80 nm were used. Composites containing 1.5, 2.5 and 5 percent of volume fraction of MgO were prepared by powder metallurgy method. The specimens were pressed by Cold Isostatic Press machine (CIP), subsequently were sintered at 575, 600 and 625°C. After sintering and preparing the samples, mechanical properties were measured. The results of microstructure, compression and hardness tests indicated that addition of MgO particulates to aluminum matrix composites improves the mechanical properties.

  16. Influences of Hydrogen Micropores and Intermetallic Particles on Fracture Behaviors of Al-Zn-Mg-Cu Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Su, Hang; Yoshimura, Takuro; Toda, Hiroyuki; Bhuiyan, Md. Shahnewaz; Uesugi, Kentaro; Takeuchi, Akihisa; Sakaguchi, Nobuhito; Watanabe, Yoshio

    2016-09-01

    The combined effects of hydrogen micropores and intermetallic particles on the voids initiation and growth behavior of Al-Zn-Mg-Cu aluminum alloys during deformation and fracture are investigated with the help of the high-resolution X-ray tomography. It is interesting to note that the high-hydrogen concentration induced by an EDM cutting process results in the initiation of quasi-cleavage fracture near surface. With the increase of strain, the quasi-cleavage fracture is gradually replaced by dimple fracture. Voids initiation related to the dimple fracture is caused by both intermetallic particles fracture and interfacial debonding between particles and matrix. The nucleation of hydrogen micropores on intermetallic particles accelerates the voids initiation. The existence of triaxial stress ahead of the tip of a quasi-cleavage crack enhances growth rate for both hydrogen micropores and voids.

  17. The metal-organic framework MIL-53(Al) constructed from multiple metal sources: alumina, aluminum hydroxide, and boehmite.

    PubMed

    Li, Zehua; Wu, Yi-nan; Li, Jie; Zhang, Yiming; Zou, Xin; Li, Fengting

    2015-04-27

    Three aluminum compounds, namely alumina, aluminum hydroxide, and boehmite, are probed as the metal sources for the hydrothermal synthesis of a typical metal-organic framework MIL-53(Al). The process exhibits enhanced synthetic efficiency without the generation of strongly acidic byproducts. The time-course monitoring of conversion from different aluminum sources into MIL-53(Al) is achieved by multiple characterization that reveals a similar but differentiated crystallinity, porosity, and morphology relative to typical MIL-53(Al) prepared from water-soluble aluminum salts. Moreover, the prepared MIL-53(Al) constructed with the three insoluble aluminum sources exhibit an improved thermal stability of up to nearly 600 °C and enhanced yields. Alumina and boehmite are more preferable than aluminum hydroxide in terms of product porosity, yield, and reaction time. The adsorption performances of a typical environmental endocrine disruptor, dimethyl phthalate, on the prepared MIL-53(Al) samples are also investigated. The improved structural stability of MIL-53(Al) prepared from these alternative aluminum sources enables double-enhanced adsorption performance (up to 206 mg g(-1)) relative to the conventionally obtained MIL-53(Al).

  18. Viscosities of aluminum-rich Al-Cu liquid alloys

    NASA Astrophysics Data System (ADS)

    Ganesan, S.; Speiser, R.; Poirier, D. R.

    1987-06-01

    Viscosity data for Al-Cu liquid alloys in the ranges of 0≤ C L≤33.1 wt pct Cu and 1173≤ T ≤973 K are reviewed. It was found that Andrade's equation can be used to represent the variation of viscosity with temperature for a given composition, but that each of the two parameters in Andrade's equation shows no systematic variation with composition of the liquid-alloys. Consequently, arithmetic averages of the parameters were used and assumed to apply to all compositions in the range 0≤ C L ≤33.1 wt pct Cu. Such a procedure implies that the viscosity happens to vary with composition solely because the specific volume varies with composition. In order to establish the predictability of extrapolating such simple behavior, a more complex model was considered. The latter model was recently presented by Kucharski and relates viscosity to the structure and thermodynamics of liquid alloys. Viscosities obtained by interpolating Andrade's equation and Kucharski's model compare closely; furthermore, values obtained by extrapolations to lower temperatures also compare favorably. Finally the simpler model was used to calculate the viscosity of the interdendritic liquid during solidification.

  19. Low cost, SPF aluminum cryogenic tank structure for ALS

    NASA Technical Reports Server (NTRS)

    Anton, Claire E.; Rasmussen, Perry; Thompson, Curt; Latham, Richard; Hamilton, C. Howard; Ren, Ben; Gandhi, Chimata; Hardwick, Dallis

    1992-01-01

    Past production work has shown that cryogenic tank structure for the Shuttle Booster Rockets and the Titan system have very high life cycle costs for the fuel tank structure. The tanks are machined stiffener-skin combination that are subsequently formed into the required contour after machining. The material scrap rate for these configurations are usually high, and the loss of a tank panel due to forming or heat treatment problems is very costly. The idea of reducing the amount of scrap material and scrapped structural members has prompted the introduction of built-up structure for cryogenic tanks to be explored on the ALS program. A build-up structure approach that has shown improvements in life cycle cost over the conventional built-up approach is the use of superplastically formed (SPF) stiffened panels (reducing the overall part count and weight for the tank) resistance spot welded (RSW) to outer tank skin material. The stiffeners provide for general stability of the tank, while the skin material provides hoop direction continuity for the loads.

  20. The aluminum electrode in AlCl3-alkali-halide melts

    NASA Technical Reports Server (NTRS)

    Holleck, G. L.; Giner, J.

    1972-01-01

    Passivation phenomena were observed upon cathodic and anodic polarization of the Al electrode in AlCl3-KCl-NaCl melts between 100 and 160 C. They are caused by formation of a solid salt layer at the electrode surface resulting from concentration changes upon current flow. The anodic limiting currents increased with temperature and with decreasing AlCl3 content of the melt. Current voltage curves obtained on a rotating aluminum disk showed a linear relationship between the anodic limiting current and 1/sq root of 2 pi (rps). Upon cathodic polarization dentrite formation occurs at the Al electrode. The activation overvoltage in AlCl3-KCl-NaCl (57.5-12.5-20 mol%) was determined by galvanostatic current step methods. An apparent exchange current density of 270 mA/cm2 at 130 C and a double layer capacity of 40 plus or minus 10 microfarad/cm2 were measured.

  1. Composite propellant aluminum agglomeration reduction using tailored Al/PTFE particles

    NASA Astrophysics Data System (ADS)

    Sippel, Travis R.

    Micron aluminum is widely used in propellants; however, performance could be significantly improved if ignition barriers could be disrupted and combustion tailored. In solid propellants for example, aluminum increases theoretical specific impulse performance, yet theoretical levels cannot be achieved largely because of two-phase flow losses. These losses could be reduced if particles quickly ignited, more gaseous products were produced, and if particle breakup occurred during combustion. To achieve altered aluminum ignition and particle combustion, this work explores the use of low level (10-30 wt.%) fluorocarbon (polytetrafluoroethylene (PTFE) or poly(carbon monofluoride) (PMF)) inclusion inside of aluminum via low or high energy mechanical activation. Aluminum/PTFE particles are found to be amenable to use in binder based energetics, having average particle sizes ranging from 15 to 78 μm, ~2-7 m2/g, specific surface area, and combustion enthalpies as high as 20.2 kJ/g. Differential scanning calorimetry (DSC) experiments indicate high energy MA reduces both reaction and oxidation onset to ~440 °C that is far below aluminum alone. Safety testing shows these particles have high electrostatic discharge (ESD) (89.9-108 mJ), impact (> 213 cm), and friction (> 360 N) ignition thresholds. The idea of further increasing reactivity and increasing particle combustion enthalpy is explored by reducing fluorocarbon inclusion content to 10 wt.% and through the use of the strained fluorocarbon PMF. Combustion enthalpy and average particle size range from 18.9 to 28.5 kJ/g and 23.0 to 67.5 μm, respectively and depend on MA intensity, duration, and inclusion level. Specific surface areas are high (5.3 to 34.8 m2/g) and as such, Al/PMF particles are appropriate for energetic applications not requiring a curable liquid binder. Mechanical activation reduces oxidation onset (DSC) from 555 to 480 °C (70/30 wt.%). Aluminum/PMF particles are sensitive to ESD (11.5-47.5 mJ) and some

  2. Dissociation of H{sub 2} on carbon doped aluminum cluster Al{sub 6}C

    SciTech Connect

    Yang, Huihui; Zhang, Yan; Chen, Hongshan

    2014-08-14

    The dissociation of H{sub 2} molecule is the first step for chemical storage of hydrogen, and the energy barrier of the dissociation is the key factor to decide the kinetics of the regeneration of the storage material. As a light element, aluminum is an important candidate component for storage materials with high gravimetric density. This paper investigates the adsorption and dissociation of H{sub 2} on carbon doping aluminum cluster Al{sub 6}C. The study shows that doping carbon into aluminum cluster can significantly change the electronic structure and increase the stability. Al{sub 6}C has a few stable isomers with close energies and their structures are quite flexible. The molecular adsorption of H{sub 2} on Al{sub 6}C is very weak, but the H{sub 2} molecule can be dissociated easily on this cluster. The stable product of the dissociated adsorption is searched and the different paths for the dissociation are investigated. During the dissociation of H{sub 2}, the structure of the cluster adjusts accordingly, and strong orbital interaction between the hydrogen and the cluster occurs. The calculated energy barrier for the dissociation is only 0.30 eV, which means the dissociation can take place at moderate temperatures.

  3. Thermal fatigue resistance of discontinuously reinforced cast aluminum-matrix composites

    NASA Astrophysics Data System (ADS)

    Sobczak, J.; Sobczak, N.; Darlak, P.; Slawinski, Z.; Asthana, R.; Rohatgi, P.

    2002-12-01

    The thermal fatigue resistance of AlSi alloys and discontinuously reinforced Al-matrix composites containing graphite, silicon carbide, and fly ash particulates, and short alumina (Saffil) fibers was characterized by measuring the total length of microcracks on gravity-cast and squeeze-cast test specimens as a function of number of thermal cycles (1000-5000 cycles, 270 K amplitude). In each thermal cycle, the test specimens were heated and stabilized in air at 375 °C, water quenched, and air stabilized. In all specimens, the total crack length on a specified region increased with increasing number of thermal cycles. Whereas among monolithic alloys, squeeze-cast Al-12SiCuNiMg alloy exhibited better resistance to thermal cracking than Al-25Si and Al-20SiNi alloys, among the composites, squeeze-cast Al-alumina and Al-fly ash composites exhibited the best thermal fatigue resistance. The theoretical estimates of the thermal fatigue resistance of these composites are consistent with the experimental observations.

  4. Manufacturing of Aluminum Matrix Composites Reinforced with Iron Oxide (Fe3O4) Nanoparticles: Microstructural and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Bayraktar, Emin; Ayari, Fayza; Tan, Ming Jen; Tosun-Bayraktar, Ayse; Katundi, Dhurata

    2014-04-01

    The purpose of this paper is to demonstrate the low-cost manufacturing of aluminum matrix composites reinforced with nano iron oxide as light and efficient materials for engineering applications. It is very desirable to use reinforced aluminum matrix composites in structural applications (automotive, aeronautical, etc.) because of their outstanding stiffness-to-weight and strength-to-weight ratios. In modern industry, it is increasingly important to develop new composites as alternative materials to fabricate multifunctional pieces. Detailed information is presented on the manufacturing process of this composite, and a preliminary study was performed on the cryogenic-cycling behavior to evaluate the interface between the matrix and the reinforcement. Microindentation tests were carried out to evaluate the micromechanical properties of these materials; a simple and practical finite element model is proposed to predict certain parameters related to the composition of the composite.

  5. Analysis of stress-strain, fracture and ductility behavior of aluminum matrix composites containing discontinuous silicon carbide reinforcement

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.

    1984-01-01

    Mechanical properties and stress-strain behavior for several types of commercially fabricated aluminum matrix composites, containing up to 40 vol % discontinuous SiC whisker, nodule, or particulate reinforcement were evaluated. It was found that the elastic modulus of the composites was isotropic, to be independent of type of reinforcement, and to be controlled solely by the volume percentage of SiC reinforcement present. The yield/tensile strengths and ductility were controlled primarily by the matrix alloy and temper condition. Ductility decreased with increasing reinforcement content, however, the fracture strains observed were higher than those reported in the literature for this type of composite. This increase in fracture strain is attributed to cleaner matrix powder and increased mechanical working during fabrication. Conventional aluminum and titanium structural alloys were compared and have shown that the properties of these low cost, lightweight composites have good potential for application to aerospace structures.

  6. Reliability comparison of GaAlAs/GaAs and aluminum-free high-power laser diodes

    NASA Astrophysics Data System (ADS)

    Pendse, D. R.; Chin, Aland K.; Dabkowski, Ferdynand P.; Clausen, Edward M., Jr.

    1998-08-01

    Aluminum-free laser diodes are InGaAsP/GaAs devices whose epitaxial layers do not contain aluminum. Studies comparing the GaAslAs/GaAs and InGaAsP/GaAs high power laser diodes allegedly indicate that aluminum-free lasers are more reliable due to a reduction of dark-line defects, sudden failures, and gradual degradation. The improved reliability of aluminum-free lasers is presumed to result from the elimination of oxidation of the aluminum-containing epitaxial layers of the laser facets. In this presentation, the performance and reliability of GaAlAs/GaAs and InGaAsP/GaAs high power laser diodes will be reviewed and compared. The present data shows that high reliable GaAlAs/GaAs lasers can be produced with good manufacturing practices.

  7. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  8. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  9. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  10. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  11. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  12. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-06-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  13. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-08-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  14. Amorphous AlPO sub 4 as catalyst support: 2. Characterization of amorphous aluminum phosphates

    SciTech Connect

    Rebenstorf, B.; Lindblad, T.; Andersson, S.L.T. )

    1991-04-01

    Three different amorphous aluminum phosphates have been characterized by their specific surface area and pore volume and by XPS and FTIR studies. Three types of Al surface hydroxyl groups at 3793.8, 3768.5, and 3743.2 cm{sup {minus}1} and only one type of P surface hydroxyl groups at 3677.5 cm{sup {minus}1} are found in FTIR spectra after evacuation at 800{degree}C. The ratio of the integrated absorbance of the IR bands from AlOH and POH surface groups is a sensitive tool to study the surface of AlPO{sub 4} directly. A linear relation between the electronegativity of the metal ion and the stretching vibration of surface hydroxyl groups is proposed for Al, Si, P, and B tetrahedral surface ions. The three Al surface hydroxyl groups are assigned to four-coordinated (tetrahedral), five-coordinated, and six-coordinated surface Al ions. Amorphous AlPO{sub 4} contains four- and five-coordinated Al ions and AlPO{sub 4} with high specific surface area also has six-coordinated Al ions at the surface. CO is adsorbed on the phosphorus surface hydroxyl groups at low temperature, giving an IR band at 2170 cm{sup {minus}1}, while the IR band from the PO-H group is shifted to 3495 cm{sup {minus}1}. On AlPO{sub 4} of high surface area, CO is also adsorbed on coordinatively unsaturated, five-coordinated Al surface ions. Four-coordinated Al ions are also found, but none with the coordination number three. Impregnation with chromium compounds in ethanol does not change the specific surface area, whereas impregnation in water resulted in a decreased specific surface area, to less than half of its previous value.

  15. Effect of copper and magnesium on the structure and the phase composition of boron/aluminum composite ingots

    NASA Astrophysics Data System (ADS)

    Belov, N. A.; Samoshina, M. E.; Alabin, A. N.; Chervyakova, K. Yu.

    2016-01-01

    The phase composition of aluminum Al-B-Cu-Mg alloys has been studied using calculations and experimental methods. Unlike copper, magnesium is shown to substitute aluminum in the AlB2 phase substantially. The use of Al-Cu-Mg alloys (duraluminums) as the matrix of boron/aluminum composite prepared by liquid-phase technologies is substantiated.

  16. Method using selected carbons to react with Al2O and Al vapors in the carbothermic production of aluminum

    SciTech Connect

    Fruehan, Richard J.; Li, Yun; Carkin, Gerald

    2005-02-01

    In a method for recovering Al from an off-gas (3,4) produced during carbothermic reduction of aluminum utilizing at least one smelter (1,2), the off-gas (3,4) is directed to an enclosed reactor (5) which is fed a supply of wood charcoal (7) having a porosity of from about 50 vol. % to 85 vol. % and an average pore diameter of from about 0.05 .mu.m to about 2.00 .mu.m, where the wood charcoal (7) contacts the off-gas (3,4) to produce at least Al.sub.4 C.sub.3 (6), which is passed back to the smelter (1,2).

  17. Atom probe tomography study of the nanoscale heterostructure around an Al20Mn3Cu2 dispersoid in aluminum alloy 2024.

    PubMed

    Parvizi, Reza; Marceau, Ross K W; Hughes, Anthony E; Tan, Mike Y; Forsyth, Maria

    2014-12-16

    Atom probe tomography (APT) has been used to investigate the surface and sub-surface microstructures of aluminum alloy 2024 (AA2024) in the T3 condition (solution heat treated, cold worked, and naturally aged to a substantially stable condition). This study revealed surface Cu enrichment on the alloy matrix, local chemical structure around a dispersoid Al20Mn3Cu2 particle including a Cu-rich particle and S-phase particle on its external surface. Moreover, there was a significant level of hydrogen within the dispersoid, indicating that it is a hydrogen sink. These observations of the nanoscale structure around the dispersoid particle have considerable implications for understanding both corrosion and hydrogen embrittlement in high-strength aluminum alloys. PMID:25415412

  18. Wear Behavior of Aluminum Alloy 6061-Based Composites Reinforced with SiC, Al2O3, and Red Mud: A Comparative Study

    NASA Astrophysics Data System (ADS)

    Singla, Yogesh Kumar; Chhibber, Rahul; Bansal, Hitesh; Kalra, Anil

    2015-09-01

    Metal-matrix composites are widely used in shipping, aerospace, automotive, and nuclear applications. Research attempts have been made in the past to reduce the cost of processing of composites, decrease the weight of the composites, and increase the desired performance characteristics. In this research article, an attempt has been made in using red mud obtained as an industrial waste during the production of aluminum from bauxite ore. This article discusses the novel findings of the experimental study on the dry sliding wear behavior of aluminum alloy 6061-based composites reinforced individually with red mud, SiC, and Al2O3. The microstructural characterization of the composites provides the further insight into the structure—wear behavior of the processed composites.

  19. Atom probe tomography study of the nanoscale heterostructure around an Al20Mn3Cu2 dispersoid in aluminum alloy 2024.

    PubMed

    Parvizi, Reza; Marceau, Ross K W; Hughes, Anthony E; Tan, Mike Y; Forsyth, Maria

    2014-12-16

    Atom probe tomography (APT) has been used to investigate the surface and sub-surface microstructures of aluminum alloy 2024 (AA2024) in the T3 condition (solution heat treated, cold worked, and naturally aged to a substantially stable condition). This study revealed surface Cu enrichment on the alloy matrix, local chemical structure around a dispersoid Al20Mn3Cu2 particle including a Cu-rich particle and S-phase particle on its external surface. Moreover, there was a significant level of hydrogen within the dispersoid, indicating that it is a hydrogen sink. These observations of the nanoscale structure around the dispersoid particle have considerable implications for understanding both corrosion and hydrogen embrittlement in high-strength aluminum alloys.

  20. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    NASA Astrophysics Data System (ADS)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  1. Measurement of Mercury in Flue Gas Based on an Aluminum Matrix Sorbent

    PubMed Central

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg0 on the sorbent media, the analytical bias test on tube 3 spiked with Hg0 was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  2. Laser direct marking applied to rasterizing miniature Data Matrix Code on aluminum alloy

    NASA Astrophysics Data System (ADS)

    Li, Xia-Shuang; He, Wei-Ping; Lei, Lei; Wang, Jian; Guo, Gai-Fang; Zhang, Teng-Yun; Yue, Ting

    2016-03-01

    Precise miniaturization of 2D Data Matrix (DM) Codes on Aluminum alloy formed by raster mode laser direct part marking is demonstrated. The characteristic edge over-burn effects, which render vector mode laser direct part marking inadequate for producing precise and readable miniature codes, are minimized with raster mode laser marking. To obtain the control mechanism for the contrast and print growth of miniature DM code by raster laser marking process, the temperature field model of long pulse laser interaction with material is established. From the experimental results, laser average power and Q frequency have an important effect on the contrast and print growth of miniature DM code, and the threshold of laser average power and Q frequency for an identifiable miniature DM code are respectively 3.6 W and 110 kHz, which matches the model well within normal operating conditions. In addition, the empirical model of correlation occurring between laser marking parameters and module size is also obtained, and the optimal processing parameter values for an identifiable miniature DM code of different but certain data size are given. It is also found that an increase of the repeat scanning number effectively improves the surface finish of bore, the appearance consistency of modules, which has benefit to reading. The reading quality of miniature DM code is greatly improved using ultrasonic cleaning in water by avoiding the interference of color speckles surrounding modules.

  3. Evaluation of the Technical-Economic Potential of Particle- Reinforced Aluminum Matrix Composites and Electrochemical Machining

    NASA Astrophysics Data System (ADS)

    Schubert, A.; Götze, U.; Hackert-Oschätzchen, M.; Lehnert, N.; Herold, F.; Meichsner, G.; Schmidt, A.

    2016-03-01

    Compared to conventional cutting, the processing of materials by electrochemical machining offers some technical advantages like high surface quality, no thermal or mechanical impact on the work piece and preservation of the microstructure of the work piece material. From the economic point of view, the possibility of process parallelization and the absence of any process-related tool wear are mentionable advantages of electrochemical machining. In this study, based on experimental results, it will be evaluated to what extent the electrochemical machining is technically and economically suitable for the finish-machining of particle- reinforced aluminum matrix composites (AMCs). Initial studies showed that electrochemical machining - in contrast to other machining processes - has the potential to fulfil demanding requirements regarding precision and surface quality of products or components especially when applied to AMCs. In addition, the investigations show that processing of AMCs by electrochemical machining requires less energy than the electrochemical machining of stainless steel. Therefore, an evaluation of electrochemically machined AMCs - compared to stainless steel - from a technical and an economic perspective will be presented in this paper. The results show the potential of electro-chemically machined AMCs and contribute to the enhancement of instruments for technical-economic evaluations as well as a comprehensive innovation control.

  4. Measurement of mercury in flue gas based on an aluminum matrix sorbent.

    PubMed

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg(0) on the sorbent media, the analytical bias test on tube 3 spiked with Hg(0) was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  5. Aluminum(III) selective potentiometric sensor based on morin in poly(vinyl chloride) matrix.

    PubMed

    Gupta, Vinod K; Jain, Ajay K; Maheshwari, Gaurav

    2007-06-15

    Al(3+) selective sensor has been fabricated from poly(vinyl chloride) (PVC) matrix membranes containing neutral carrier morin as ionophore. Best performance was exhibited by the membrane having composition as morin:PVC:sodium tetraphenyl borate:tri-n-butylphosphate in the ratio 5:150:5:150 (w/w, mg). This membrane worked well over a wide activity range of 5.0x10(-7) to 1.0x10(-1)M of Al(3+) with a Nernstian slope of 19.7+/-0.1mV/decade of Al(3+) activity and a limit of detection 3.2x10(-7)M. The response time of the sensor is approximately 5s and membrane could be used over a period of 2 months with good reproducibility. The proposed sensor works well over a pH range (3.5-5.0) and demonstrates good discriminating power over a number of mono-, di- and trivalent cations. The sensor can also be used in partially non-aqueous media having up to 20% (v/v) methanol, ethanol or acetone content with no significant change in the value of slope or working activity range. The sensor has also been used in the potentiometric titration of Al(3+) with EDTA and for its determination in zinc plating mud and red mud.

  6. Spark Plasma Sintering of Aluminum-Magnesium-Matrix Composites with Boron Carbide and Tungsten Nano-powder Inclusions: Modeling and Experimentation

    NASA Astrophysics Data System (ADS)

    Dvilis, E. S.; Khasanov, O. L.; Gulbin, V. N.; Petyukevich, M. S.; Khasanov, A. O.; Olevsky, E. A.

    2016-03-01

    Spark-plasma sintering (SPS) is used to fabricate fully-dense metal-matrix (Al/Mg) composites containing hard ceramic (boron carbide) and refractory metal (tungsten) inclusions. The study objectives include the modeling (and its experimental verification) of the process of the consolidation of the composites consisted of aluminum-magnesium alloy AMg6 (65 wt.%), B4C powder (15 wt.%), and W nano-powder (20 wt.%), as well as the optimization of the composite content and of the SPS conditions to achieve higher density. Discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders is utilized for the determination of the powder compositions rendering maximum mixture packing densities. Two models: a power-law creep model of the high temperature deformation of powder materials, and an empirical logarithmic pressure-temperature-relative density relationship are successfully applied for the description of the densification of the aluminum-magnesium metal matrix powder composite subjected to spark-plasma sintering. The elastoplastic properties of the sintered composite samples are assessed by nanoindentation.

  7. Terbium-Aluminum (TbAl2) Binary Alloy as High Magnetostrictive Material

    NASA Astrophysics Data System (ADS)

    Boghosian, Mary; Sanchez, Carlos; Bernal, Oscar; Kocharian, Armen; Cal State LA Team

    2015-03-01

    Magnetic phase diagram for the cubic intermetallic terbium-aluminum (Tb-Al) binary alloy is being investigated for the purpose of developing material with high magnetostrain properties that can be used for energy harvesting. Low temperature magnetizations, specific heat, combined with structural examinations are few of the techniques that are being used for this purpose. Preliminary DC magnetization results on as-cast material show magnetic ordering of around 109 K in zero applied fields that varies in magnitude and direction with the increase of applied magnetic field. The preliminary results will be discussed. Supported by Grant # NS-DMR1105380.

  8. Refractive index of Al3C2B48 aluminum borocarbide crystals

    NASA Astrophysics Data System (ADS)

    Shelykh, A. I.; Gurin, V. N.; Nikanorov, S. P.

    2008-07-01

    Aluminum borocarbide single crystals have been grown from an Al-based solution melt. The crystal lattice parameters have been determined, the dispersion of the refractive index in a 0.55 1.3 μm wavelength interval has been studied, and the temperature coefficient of the refractive index in a 300 600 K range has been measured. The crystals are characterized by a high refractive index in the visible spectral range in combination with at a high hardness, which makes them of interest for jewelry, as well as for both traditional and X-ray optics.

  9. Mechanisms of hydrolysis-oligomerization of aluminum alkoxide Al(OC3H7)3.

    PubMed

    Cheng, Xueli; Liu, Yongjun; Chen, Dairong

    2011-05-12

    As one of the representative superinsulating materials, the aluminum trioxypropyl Al(OC(3)H(7))(3) aerogel may be applied in launch vehicles and manned spacecrafts. In this study, the structures and hydrolysis mechanisms of the monomer, dimers, and trimers of Al(OC(3)H(7))(3) in neutral and alkaline environments were studied at the B3LYP/6-31G(d,p) level by using the CPCM solvation model to understand the fundamental chemistry of Al(OC(3)H(7))(3) hydrolysis and oligomerization. Our calculation shows that the first-order hydrolyses of the monomer and oligomers are energetically favorable in both alkaline and neutral solutions. In alkaline solutions, they are more apt to oligomerize than to hydrolyze due to high energy barriers and large binding energies in the formation of anionic species. For the oligomers under neutral condition (1) Al(OC(3)H(7))(3) is linked by four-membered Al-O rings with pentacoordinated bridging and tetracoordinated Al atoms, (2) the hydrolyzed propoxy groups will be expelled by solvent molecules, and (3) partly hydrolyzed species can condense to oligomers with bridging OH groups or O atoms. PMID:21500848

  10. Preparation and Properties of a Novel Al-Si-Ge-Zn Filler Metal for Brazing Aluminum

    NASA Astrophysics Data System (ADS)

    Niu, Zhiwei; Huang, Jihua; Yang, Hao; Chen, Shuhai; Zhao, Xingke

    2015-06-01

    The study is concerned with developing a filler metal with low melting temperature and good processability for brazing aluminum and its alloys. For this purpose, a novel Al-Si-Ge-Zn alloy was prepared according to Al-Si-Ge and Al-Si-Zn ternary phase diagrams. The melting characteristics, microstructures, wettability, and processing property of the alloy were investigated. The results showed that the melting temperature range of the novel filler metal was 505.2-545.1 °C, and the temperature interval between the solidus and the liquidus was 39.9 °C. Compared with a common Al-Si-Ge alloy, it had smaller and better dispersed β-GeSi solid solution precipitates, and the Zn-rich phases distributed on the boundary of the β-GeSi precipitates. The novel filler metal has good processability and good wettability with Al. There was one obvious transition layer with a thin α-Al solid solution between the filler metal and base metal, which is favorable to improve the strength of brazing joint.

  11. Effect of aluminum treatment on proteomes of radicles of seeds derived from Al-treated tomato plants

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity is a major constraint to plant growth and crop yield in acid soils. Tomato cultivars are especially susceptible to excessive A1 3+ accumulated in the root zone. In this study, tomato plants were grown in a hydroponic culture system supplemented with 50 uM AlK(SO4)2. Seeds harv...

  12. Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

    SciTech Connect

    Mandal, Durbadal; Viswanathan, Srinath

    2013-11-15

    The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1

  13. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  14. Aluminum and sulphate removal by a highly Al-resistant dissimilatory sulphate-reducing bacteria community.

    PubMed

    Martins, Mónica; Taborda, Rita; Silva, Gonçalo; Assunção, Ana; Matos, António Pedro; Costa, Maria Clara

    2012-09-01

    A highly Al-resistant dissimilatory sulphate-reducing bacteria community was isolated from sludge of the wetland of Urgeiriça mine (community W). This community showed excellent sulphate removal at the presence of Al³⁺. After 27 days of incubation, 73, 86 and 81% of sulphate was removed in the presence of 0.48, 0.90 and 1.30 mM of Al³⁺, respectively. Moreover, Al³⁺ was simultaneously removed: 55, 85 and 78% of metal was removed in the presence of 0.48, 0.90 and 1.30 mM of Al³⁺, respectively. The dissociation of aluminium-lactate soluble complexes due to lactate consumption by dissimilatory sulphate-reducing bacteria can be responsible for aluminum removal, which probably precipitates as insoluble aluminium hydroxide. Phylogenetic analysis of 16S rRNA gene showed that this community was mainly composed by bacteria closely related to Desulfovibrio desulfuricans. However, bacteria affiliated to Proteus and Ralstonia were also present in the community.

  15. Aluminum distribution in the boron framework of γ-AlB 12

    NASA Astrophysics Data System (ADS)

    Higashi, Iwami

    1983-05-01

    The crystal structure of γ-AlB 12 ( P2 12 12 1; a = 16.573(4), b = 17.510(3), c = 10.144(1)Å) was reinvestigated by single-crystal X-ray diffractometry and the nature of the metal distribution in the boron framework examined. Starting from the structure data published by Hughes et al. (Journal of the American Chemical Society 83, 2337 (1977)), 458 independent parameters, including the occupancies of 11 Al sites, were finally refined to a conventional R value of 2.9%. A total of 5282 observed unique reflections (Mo Kα radiation; 2θ < 64°) were used. Although distributed in an apparently complicated manner, the aluminum atoms occur in the boron framework according to a simple rule as in the crystals of the α-AlB 12 structure type. The numbers of the valence electrons of Al, allotted to the six boron subunits, B 12(i-iv), B 20-(C 2, C s), proportionately to the contact frequencies of Al with the units, are 2.2, 1.9, 2.2, 1.9, 5.3, and 5.2, respectively. The charge assignment is compatible with the ionic formula {20}/{3}Al+3 · 4B 12-2 · 2 B20-6, proposed from preliminary molecular orbital calculations. A negative charge balance among the six boron units at about 1:1:1:1:3:3 seems to be essential for making up the stable boron framework of γ-AlB 12.

  16. Reactivity of aluminum cluster anions with ammonia: Selective etching of Al{sub 11}{sup -} and Al{sub 12}{sup -}

    SciTech Connect

    Grubisic, Andrej; Li Xiang; Gantefoer, Gerd; Bowen, Kit H.; Schnoeckel, Hansgeorg; Tenorio, Francisco J.; Martinez, Ana

    2009-11-14

    Reactivity of aluminum cluster anions toward ammonia was studied via mass spectrometry. Highly selective etching of Al{sub 11}{sup -} and Al{sub 12}{sup -} was observed at low concentrations of ammonia. However, at sufficiently high concentrations of ammonia, all other sizes of aluminum cluster anions, except for Al{sub 13}{sup -}, were also observed to deplete. The disappearance of Al{sub 11}{sup -} and Al{sub 12}{sup -} was accompanied by concurrent production of Al{sub 11}NH{sub 3}{sup -} and Al{sub 12}NH{sub 3}{sup -} species, respectively. Theoretical simulations of the photoelectron spectrum of Al{sub 11}NH{sub 3}{sup -} showed conclusively that its ammonia moiety is chemisorbed without dissociation, although in the case of Al{sub 12}NH{sub 3}{sup -}, dissociation of the ammonia moiety could not be excluded. Moreover, since differences in calculated Al{sub n}{sup -}+NH{sub 3} (n=9-12) reaction energies were not able to explain the observed selective etching of Al{sub 11}{sup -} and Al{sub 12}{sup -}, we concluded that thermodynamics plays only a minor role in determining the observed reactivity pattern, and that kinetics is the more influential factor. In particular, the conversion from the physisorbed Al{sub n}{sup -}(NH{sub 3}) to chemisorbed Al{sub n}NH{sub 3}{sup -} species is proposed as the likely rate-limiting step.

  17. Effect of Rhenium Addition on Wear Behavior of Cr-Al2O3 Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Chmielewski, Marcin; Piątkowska, Anna

    2015-05-01

    Materials for applications in the automotive industry are required to be strong, stiff, hard, light weight, and wear resistant, which is very difficult to achieve in the case of conventional materials. To meet all these diverse requirements, it is necessary to combine various types of materials (such as metals and ceramics). In the present study, the chromium and chromium-rhenium matrices were reinforced with aluminum oxide to obtain composite materials with improved wear resistance. The composites were fabricated by a powder metallurgy method. The effects of the rhenium addition and volume fraction of aluminum oxide on the wear rate and the friction coefficient of the composites at room temperature were examined in a ball-on-surface apparatus under dry conditions. The worn surfaces and debris were studied by scanning electron microscopy. The final values of the friction coefficient were 0.9 and 0.8 for the Cr-25%Al2O3 and Cr-40%Al2O3 composites, respectively. Alloying Cr matrix with Re improved wear resistance of composite but, at the same time, it caused an increase in its coefficient of friction.

  18. The elevated temperature behavior of particle reinforced Al matrix composites

    SciTech Connect

    Lloyd, D.J.

    1994-12-31

    The elevated temperature modulus, strength and creep of SiC particle reinforced composites produced by the DURALCAN{trademark} are discussed. It is shown that the reinforcing particles provide an increased modulus over the complete temperature range studied, and the temperature dependence of the composite modulus is controlled by the temperature dependence of the matrix modulus. The composite strength decreases with increasing temperature, reflecting softening of the matrix due to over aging, and as a result, is dependent on the thermal stability of the matrix. The particles provide increased creep resistance, and there are differences between the creep of melt processed composites and those produced by powder metallurgy.

  19. Characteristics of aluminum-reinforced γ-LiAlO2 matrices for molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, Jong-Jin; Choi, Hyun-Jong; Hyun, Sang-Hoon; Im, Hee-Chun

    2008-05-01

    A key component in molten carbonate fuel cells (MCFCs) is the electrolyte matrix, which provides both ionic conduction and gas sealing. During initial MCFC stack start-up and operation (650 °C), the matrix experiences both mechanical and thermal stresses as a result of the difference in thermal expansion coefficients between the LiAlO2 ceramic particles and the carbonate electrolyte that causes cracking of the matrix. A pure γ-LiAlO2 matrix, however, has poor mechanical strength and low thermal expansion coefficients. In this study, fine γ-LiAlO2 powders and pure Al (3/20/50 μm)/Li2CO3 particles are used as a matrix and as reinforcing materials, respectively. The Al phase transforms completely into γ-LiAlO2 at 650 °C within 10 h. The mechanical strength of these matrices (283.48 gf mm-2) increases nearly threefold relative to that of a pure γ-LiAlO2 matrix (104.01 gf mm-2). The mismatch of the thermal expansion coefficient between the matrix and electrolyte phases can be controlled by adding Al particles, which results in improved thermal stability in the initial heating-up step. In unit-cell and thermal-cycling tests, the optimized matrix demonstrates superior performance over pure γ-LiAlO2 matrices.

  20. Synthesis and electroluminescence properties of tris-[5-choloro-8-hydroxyquinoline] aluminum Al(5-Clq)3

    NASA Astrophysics Data System (ADS)

    Kumar, Rahul; Bhargava, Parag; Srivastava, Ritu; Tyagi, Priyanka

    2015-06-01

    A new electroluminescent material tris-[5-choloro-8-hydroxyquinoline] aluminum has been synthesized and characterized. Solution of this material Al(5-Clq)3 in toluene showed absorption maxima at 385 nm which was attributed to the moderate energy (π-π*) transitions of the aromatic rings. The photoluminescence spectrum of Al(5-Clq)3 in toluene solution showed a peak at 522 nm. This material shows thermal stability up to 400 °C. The structure of the device is ITO/0.4 wt%F4-TCNQ doped α-NPD (35 nm) / Al(5-Clq)3 (30 nm) / BCP (6 nm) / Alq3 (30 nm) / LiF (1 nm) / Al (150 nm). This device exhibited a luminescence peak at 585 nm (CIE coordinates, x = 0.39, y = 0.50). The maximum luminescence of the device was 920 Cd/m2 at 25 V. The maximum current efficiency of OLED was 0.27 Cd/A at 20 V and maximum power efficiency was 0.04 lm/W at 18 V.

  1. Results and Outlook of The Aluminum Capture Experiment (AlCap)

    NASA Astrophysics Data System (ADS)

    Quirk, John R.; Miller, James; ALCap Collaboration Collaboration

    2016-03-01

    Observation of neutrinoless muon-to-electron conversion in the presence of a nucleus would be unambiguous evidence of physics Beyond the Standard Model. Two experiments, COMET at J-PARC and Mu2e at Fermilab, will search for this process in the coming decade. Barring discovery, these experiments will provide upper-limits on this branching ratio up to 10,000 times better than previously published. COMET/Mu2e developed a joint venture, the AlCap Experiment, to measure particle emission spectra from muonic interactions in a number of materials. As a major source of background hits in COMET/Mu2e detectors, AlCap sought to measure the charged particle and neutron spectra following nuclear capture on the candidate target materials aluminum and titanium. Additionally, COMET/Mu2e are exploring normalization schemes via AlCap's measurement of the photon spectra following both atomic and nuclear capture. Over the course of 2013 and 2015, AlCap performed three runs at the Paul Scherrer Institut in Switzerland. The first acquired preliminary data for all spectra, the second run collected only neutron and photon data, and the third primarily charged particle data. Preliminary analyses of the first two runs, already impactful for COMET/Mu2e, is presented along with a summary of the third.

  2. Coagulation behavior of aluminum salts in eutrophic water: significance of Al13 species and pH control.

    PubMed

    Hu, Chengzhi; Liu, Huijuan; Qu, Jiuhui; Wang, Dongsheng; Rut, Jia

    2006-01-01

    The coagulation behavior of aluminum salts in a eutrophic source water was investigated from the viewpoint of Al(III) hydrolysis species transformation. Particular emphasis was paid to the coagulation effect of Al13 species on removing particles and organic matter. The coagulation behavior of Al coagulants with different basicities was examined through jar tests and hydrolyzed Al(III) speciation distribution characterization in the coagulation process. The results showed that the coagulation efficiency of Al coagulants positively correlated with the content of Al13 in the coagulation process ratherthan in the initial coagulants. Aluminum chloride (AICl3) was more effective than polyaluminum chloride (PACI) in removing turbidity and dissolved organic matter in eutrophic water because AlCl3 could not only generate Al13 species but also function as a pH control agent in the coagulation process. The solidstate 27Al NMR spectra revealed that the precipitates formed from AlCl3 and PACl were significantly different and proved that the preformed Al13 polymer was more stable than the in situ formed one during the coagulation process. Through regulating Al speciation, pH control could improve the coagulation process especially in DOC removal, and AlCl3 benefited most from pH control. PMID:16433368

  3. Avoidance of stress corrosion susceptibility in high strength aluminum alloys by control of grain boundary and matrix microstructure

    NASA Technical Reports Server (NTRS)

    Adler, P.; Deiasi, R.

    1974-01-01

    The relation of microstructure to the mechanical strength and stress corrosion resistance of highest strength and overaged tempers of BAR and 7050 aluminum alloys was investigated. Comparison is made with previously studied 7075 aluminum alloy. Optical microscopy, transmission electron microscopy, and differential scanning calorimetry were used to characterize the grain morphology, matrix microstructure, and grain boundary microstructure of these tempers. Grain boundary interparticle spacing was significant to stress corrosion crack propagation for all three alloys; increasing interparticle spacing led to increased resistance to crack propagation. In addition, the fire grain size in Bar and 7050 appears to enhance crack propagation. The highest strength temper of 7050 has a comparatively high resistance to crack initiation. Overall stress corrosion behavior is dependent on environment pH, and evaluation over a range of pH is recommended.

  4. Role of Laser Cladding Parameters in Composite Coating (Al-SiC) on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Riquelme, Ainhoa; Escalera-Rodriguez, María Dolores; Rodrigo, Pilar; Rams, Joaquin

    2016-08-01

    The effect of the different control parameters on the laser cladding fabrication of Al/SiCp composite coatings on AA6082 aluminum alloy was analyzed. A high-power diode laser was used, and the laser control parameters were optimized to maximize the size (height and width) of the coating and the substrate-coating interface quality, as well as to minimize the melted zone depth. The Taguchi DOE method was applied using a L18 to reduce the number of experiments from 81 to only 18 experiments. Main effects, signal-noise ratio and analysis of variance were used to evaluate the effect of these parameters in the characteristics of the coating and to determine their optimum values. The influence of four control parameters was evaluated: (1) laser power, (2) scanning speed, (3) focal condition, and (4) powder feed ratio. Confirmation test with the optimal control parameters was carried out to evaluate the Taguchi method's effectivity.

  5. ACO-zeotype iron aluminum phosphates with variable Al/Fe ratios controlled by F⁻ ions.

    PubMed

    Wang, Yanyan; Li, Yi; Wang, Lei; Zhang, Jingzhe; Yan, Yan; Li, Jiyang; Yu, Jihong; Wang, Jincheng; Xu, Ruren

    2011-03-01

    Three new iron aluminum phosphates |(C(2)H(10)N(2))(4)|[Fe(8 - x)Al(x)F(x)(H(2)O)(2 - x)(PO(4))(8)]·2H(2)O (χ = 1.64, 1.33, 0.80) with ACO-zeotype structures denoted as FeAPO-CJ66(a), FeAPO-CJ66(b), and FeAPO-CJ66(c), respectively, have been synthesized in the fluoride ion system. Their framework structures are made of double 4-ring (D4R) building units formed by the alternating connection of Fe(Al)O(4)F(O) trigonal bipyramids and PO(4) tetrahedra, which possess 3D intersecting 8-ring channels running along the [001], [010], and [100] directions. Fluoride ions or water molecules reside in the center of D4Rs, and diprotonated ethylenediamine cations and water molecules are occluded in the free space of channels to stabilize the whole structure. Notably, the Al/Fe ratios in the frameworks can be effectively controlled from 1/3.9 to 1/5.0 to 1/9.0 by adjusting the amounts of phosphoric acid and hydrofluoric acid added to the initial reaction mixture. Mössbauer and magnetic measurements show that the Fe ions in the compounds are bivalent and undergo antiferromagnetic ordering at room temperature.

  6. Melting behaviour of In and Pb particles embedded in an Al matrix

    SciTech Connect

    Zhang, D.L.; Cantor, B. )

    1991-07-01

    Microstructures of melt spun hypomonotectic Al-7wt%In, hypermonotectic Al-5wt%Pb and near monotectic Al-2wt%Pb alloys have been examined by transmission electron microscopy and consist of 10-150 nm diameter faceted In particles and 5-150 nm faceted Pb particles homogeneously distributed in an Al matrix. As-melt spun In and Pb particles exhibit bear cube-cube and cube-cube orientation relationships with the Al matrix respectively, and truncated octahedral shapes bounded by [111] and [100] facets. In this paper the melting behavior of In and Pb particles in as-melt spun Al-7wt%In, Al-5wt%Pb and Al-2wt%Pb alloys is investigated by heating and cooling experiments in a differential scanning calorimeter and in situ heating experiments in a transmission electron microscope.

  7. THE PROTOTYPE ALUMINUM - CARBON SINGLE, DOUBLE, AND TRIPLE BONDS: Al - CH3, Al = CH2, AND Al. = CH

    SciTech Connect

    Fox, Douglas J.; Ray, Douglas; Rubesin, Philip C.; Schaefer III, Henry F.

    1980-06-01

    Nonempirical quantum mechanical methods have been used to investigate the A{ell}CH{sub 3}, A{ell}CH{sub 2}, and A{ell}CH molecules, which may be considered to represent the simplest aluminum-carbon single, double, and triple bonds. Equilibrium geometries and vibrational frequencies were determined at the self-consistent-field level of theory using double zeta basis set: A{ell}(11s7p/6s4p), C(9s5p/4s2p), H(4s/2s). The {sup 1}A{sub 1} ground state of A{ell}CH{sub 3} has a reasonably conventional A{ell}-C single bond of length 2.013 {angstrom}, compared to 1.96 {angstrom} in the known molecule A{ell}(CH{sub 3}){sub 3}. The CH equilibrium distance is 1.093 {angstrom} and the A{ell}-C-H angle 111.9{sup o}. The structures of three electron states each of A{ell}CH{sub 2} and A{ell}CH were similarly predicted, The interesting result is that the ground state of A{ell}CH{sub 2} does not contain an A{ell}-C double bond, and the ground state of A{ell}CH is not characterized by an A{ell}{triple_bond}C bond. The multiply-bonded electronic states do exist but they lie 21 kcal (A{ell}CH{sub 2}) and 86 kcal (A{ell}CH) above the respective ground states. The dissociation energies of the three ground electronic states are predicted to be 68 kcal (A{ell}CH{sub 3}), 77 kcal (A{ell}CH{sub 2}), and 88 kcal (A{ell}CH), Vibrational frequencies are also predicted for the three molecules, and their electronic structures are discussed with reference to Mulliken populations and dipole moments.

  8. The use of polyimide-modified aluminum nitride fillers in AlN@PI/Epoxy composites with enhanced thermal conductivity for electronic encapsulation

    NASA Astrophysics Data System (ADS)

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-Ping

    2014-04-01

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications.

  9. The use of polyimide-modified aluminum nitride fillers in AlN@PI/epoxy composites with enhanced thermal conductivity for electronic encapsulation.

    PubMed

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-Ping

    2014-04-24

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications.

  10. CO sub 2 induced inhibition of the localized corrosion of aluminum, Al-0. 5% Cu, and Al-2% Cu in dilute HF solution

    SciTech Connect

    Scully, J.R. . Dept. of Materials Science); Peebles, D.E. )

    1991-01-01

    This study presents work on corrosion of aluminum, Al-.5% Cu, and Al-2% Cu. Electrochemical tests were performed in dilute HF solutions both with and without CO{sub 2} sparging. It is suggested that CO{sub 2} or its reaction products interact with the passive film so that exposure of Cu in the oxide-solution interface is minimized. CO{sub 2} is investigated as a corrosion inhibitor. 4 refs. (JDL)

  11. Hydrolysis Studies and Quantitative Determination of Aluminum Ions Using [superscript 27]Al NMR: An Undergraduate Analytical Chemistry Experiment

    ERIC Educational Resources Information Center

    Curtin, Maria A.; Ingalls, Laura R.; Campbell, Andrew; James-Pederson, Magdalena

    2008-01-01

    This article describes a novel experiment focused on metal ion hydrolysis and the equilibria related to metal ions in aqueous systems. Using [superscript 27]Al NMR, the students become familiar with NMR spectroscopy as a quantitative analytical tool for the determination of aluminum by preparing a standard calibration curve using standard aluminum…

  12. New ionic liquids based on the complexation of dipropyl sulfide and AlCl3 for electrodeposition of aluminum.

    PubMed

    Fang, Youxing; Jiang, Xueguang; Sun, Xiao-Guang; Dai, Sheng

    2015-09-01

    A new kind of ionic liquid based on the complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 × 10(-4) S cm(-1). This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  13. New ionic liquids based on complexation of dipropylsulfide and AlCl3 for electrochodeposition of aluminum

    DOE PAGESBeta

    Fang, Youxing; Jiang, Xueguang; Dai, Sheng; Sun, Xiao-Guang

    2015-01-01

    A new kind of ionic liquid based on complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 x 10-4 S cm-1. This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  14. Atomic force microscopy identification of Al-sites on ultrathin aluminum oxide film on NiAl(110).

    PubMed

    Li, Yan Jun; Brndiar, J; Naitoh, Y; Sugawara, Y; Štich, I

    2015-12-18

    Ultrathin alumina film formed by oxidation of NiAl(110) was studied by non-contact atomic force microscopy in an ultra high vacuum at room temperature with the quest to provide the ultimate understanding of structure and bonding of this complicated interface. Using a very stiff Si cantilever with significantly improved resolution, we have obtained images of this system with unprecedented resolution, surpassing all the previous results. In particular, we were able to unambiguously resolve all the differently coordinated aluminum atoms. This is of importance as the previous images provide very different image patterns, which cannot easily be reconciled with the existing structural models. Experiments are supported by extensive density functional theory modeling. We find that the system is strongly ionic and the atomic force microscopy images can reliably be understood from the electrostatic potential which provides an image model in excellent agreement with the experiments. However, in order to resolve the finer contrast features we have proposed a more sophisticated model based on more realistic approximants to the incommensurable alumina interface.

  15. Atomic force microscopy identification of Al-sites on ultrathin aluminum oxide film on NiAl(110).

    PubMed

    Li, Yan Jun; Brndiar, J; Naitoh, Y; Sugawara, Y; Štich, I

    2015-12-18

    Ultrathin alumina film formed by oxidation of NiAl(110) was studied by non-contact atomic force microscopy in an ultra high vacuum at room temperature with the quest to provide the ultimate understanding of structure and bonding of this complicated interface. Using a very stiff Si cantilever with significantly improved resolution, we have obtained images of this system with unprecedented resolution, surpassing all the previous results. In particular, we were able to unambiguously resolve all the differently coordinated aluminum atoms. This is of importance as the previous images provide very different image patterns, which cannot easily be reconciled with the existing structural models. Experiments are supported by extensive density functional theory modeling. We find that the system is strongly ionic and the atomic force microscopy images can reliably be understood from the electrostatic potential which provides an image model in excellent agreement with the experiments. However, in order to resolve the finer contrast features we have proposed a more sophisticated model based on more realistic approximants to the incommensurable alumina interface. PMID:26588437

  16. Fabrication of aluminum based nanomaterials

    NASA Astrophysics Data System (ADS)

    Poirier, Dominique

    2009-11-01

    Structural applications in transportation necessitate materials with high specific strength and stiffness. With its low density, aluminum (Al) is an interesting candidate, but further strengthening would be beneficial. In this work, the benefits and limitations of nanoreinforcements for aluminum strengthening has been assessed through the addition of carbon nanotube (CNTs) and nanometric alumina (n-Al2O3) to an aluminum matrix by powder metallurgy. It has been found that mechanical milling can homogeneously disperse n-Al2O3 in aluminum. Furthermore, mechanical milling offers the advantages of strengthening the aluminum powder through grain refinement, cold working, solid solution and precipitation. However, CNTs are damaged by mechanical milling, and their homogeneous dispersion cannot be achieved with a chemical dispersant. Nanocomposite consolidation has presented several challenges as hot pressing resulted in a lack of bonding, grain growth and the formation of Al4C3 from damaged CNTs. Cold spraying of Al2O3/Al has resulted in a porous coating with decreased hardness. The microhardness and compression properties of an Al2O 3/Al nanocomposite produced by mechanical milling followed by hot pressing were measured. Comparison with modeled values and literature results indicates that higher experimental yield strength obtained with the addition of n-Al 2O3 versus micron size Al2O3 is due to in-situ matrix strengthening. Modeling shows that CNTs offer high potential gains in stiffness due to their high aspect ratio and their high Young modulus. On the other hand, as yield gains associated with the addition of nanoreinforcement are mainly due to matrix strengthening, discontinuous nanocomposites do not benefit from the CNT's exceptional strength. In this case, n-Al 2O3 would be selected over CNTs as it is cheaper and more easily dispersed.

  17. Friction Stir Welding for Aluminum Metal Matrix Composites (MMC's) (Center Director's Discretionary Fund, Project No. 98-09)

    NASA Technical Reports Server (NTRS)

    Lee, J. A.; Carter, R. W.; Ding, J.

    1999-01-01

    This technical memorandum describes an investigation of using friction stir welding (FSW) process for joining a variety of aluminum metal matrix composites (MMC's) reinforced with discontinuous silicon-carbide (SiC) particulate and functional gradient materials. Preliminary results show that FSW is feasible to weld aluminum MMC to MMC or to aluminum-lithium 2195 if the SiC reinforcement is <25 percent by volume fraction. However, a softening in the heat-affected zone was observed and is known to be one of the major limiting factors for joint strength. The pin tool's material is made from a low-cost steel tool H-13 material, and the pin tool's wear was excessive such that the pin tool length has to be manually adjusted for every 5 ft of weldment. Initially, boron-carbide coating was developed for pin tools, but it did not show a significant improvement in wear resistance. Basically, FSW is applicable mainly for butt joining of flat plates. Therefore, FSW of cylindrical articles such as a flange to a duct with practical diameters ranging from 2-5 in. must be fully demonstrated and compared with other proven MMC joining techniques for cylindrical articles.

  18. A monotopic aluminum telluride with an Al=Te double bond stabilized by N-heterocyclic carbenes

    PubMed Central

    Franz, Daniel; Szilvási, Tibor; Irran, Elisabeth; Inoue, Shigeyoshi

    2015-01-01

    Aluminum chalcogenides are mostly encountered in the form of bulk aluminum oxides that are structurally diverse but typically consist of networks with high lattice energy in which the chalcogen atoms bridge the metal centres. This makes their molecular congeners difficult to synthesize because of a pronounced tendency for oligomerization. Here we describe the isolation of the monotopic aluminum chalcogenide (LDipN)AlTe(LEt)2 (LDip=1,3-(2,6-diisopropylphenyl)-imidazolin-2-imine, LEt=1,3-diethyl-4,5-dimethyl-imidazolin-2-ylidene). Unique features of (LDipN)AlTe(LEt)2 are the terminal position of the tellurium atom, the shortest aluminum–tellurium distance hitherto reported for a molecular complex and the highest bond order reported for an interaction between these elements, to the best of our knowledge. At elevated temperature (LDipN)AlTe(LEt)2 equilibrates with dimeric {(LDipN)AlTe(LEt)}2 in which the chalcogen atoms assume their common role as bridges between the metal centres. These findings demonstrate that (LDipN)AlTe(LEt)2 comprises the elusive Al=Te double bond in the form of an N-heterocyclic carbene-stabilized species. PMID:26612781

  19. One-dimensional nanowires of pseudoboehmite (aluminum oxyhydroxide γ-AlOOH)

    PubMed Central

    Iijima, Sumio; Yumura, Takashi; Liu, Zheng

    2016-01-01

    We report the discovery of a 1D crystalline structure of aluminum oxyhydroxide. It was found in a commercial product of fibrous pseudoboehmite (PB), γ-AlOOH, synthesized easily with low cost. The thinnest fiber found was a ribbon-like structure of only two layers of an Al–O octahedral double sheet having a submicrometer length along its c axis and 0.68-nm thickness along its b axis. This thickness is only slightly larger than half of the lattice parameter of the b-axis unit cell of the boehmite crystal (b/2 = 0.61 nm). Moreover, interlayer splittings having an average width of 1 nm inside the fibrous PB are found. These wider interlayer spaces may have intercalation of water, which is suggested by density functional theory (DFT) calculation. The fibers appear to grow as almost isolated individual filaments in aqueous Al-hydroxide sols and the growth direction of fibrous PB is always along its c axis. PMID:27708158

  20. The 1200 C cyclic oxidation behavior of two nickel-aluminum alloys (Ni3AL and NiAl) with additions of chromium, silicon, and titanium

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Santoro, G. J.

    1972-01-01

    The alloys Ni3Al and NiAl with and without 1 and 3 atomic percent chromium, silicon, and titanium replacing the aluminum were cyclically oxidized at 1200 C for times to 200 hours, and the results were compared with those obtained with the alloy B-1900 subjected to the same oxidation process. The evaluation was based on metal recession, specific weight change, metallography, electron microprobe analysis, and X-ray diffraction. The oxidation resistance of Ni3Al was improved by Si, unaffected by Ti, and degraded by Cr. The oxidation resistance of NiAl was slightly improved by Ti, unaffected by Si, and degraded by Cr. The oxidation resistance of Ni3Al with 1 atomic percent Si was nearly equal to that of NiAl. Alloy B-1900 exhibited oxidation resistance comparable to that of Ni3Al + Cr compositions.

  1. Al2O3 fiber strength degradation in metal and intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Locci, I. E.

    1994-01-01

    The mechanisms for fiber damage in single crystal Al2O3 fiber-reinforced composites were investigated. Both fiber fragmentation and fiber strength degradation were observed in composites with a variety of matrix compositions. Four mechanisms that may be contributing to the fiber strength loss have been proposed and include matrix reaction, reaction with binders, residual stress-induced damage, and pressure from hot pressing. The effect of matrix reaction was separated from the other three effects by sputter-coating the matrices on cleaned fibers and annealing with a temperature profile that simulates processing conditions. These experiments revealed that Y and Cr in FeCrAlY base alloys and Zr in NiAl alloys reacted with the fiber, and grooves and adherent particles were formed on the fiber surface which were responsible for the strength loss. The effects of the matrix reaction appeared to dominate over the other possible mechanisms, although evidence for reaction with binders was also found. Ridges on the fiber surface, which reflected the grain boundaries of the matrix, were also observed. In order for single-crystal Al2O3 to be used as a fiber in MMC's and IMC's, a matrix or protective coating which minimizes matrix reaction during processing will be necessary. Of the matrices investigated, the Thermo-span(sup TM) alloy was the least damaging to fiber properties.

  2. Computational investigation on thermal conductivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Krishna, S. A. Mohan; Shridhar, T. N.; Krishnamurthy, L.

    2015-10-01

    Metal matrix composites (MMCs) are regarded to be one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has become increasingly important in a wide range of applications. Thermal conductivity is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of thermal conductivity as a function of temperature is necessary in order to know the behavior of the material. In the present research, evaluation of thermal conductivity has been accomplished for aluminum alloy (Al) 6061, silicon carbide (SiC) and graphite (Gr) hybrid MMCs from room temperature to 300∘C. Al-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal conductivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated using laser flash technique. The results have indicated that the thermal conductivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated concerning with the evaluation of thermal conductivity of composites. Using the experimental values namely density, thermal conductivity, specific heat capacity and enthalpy at varying temperature ranges, computational investigation has been carried out to evaluate the thermal gradient and thermal flux.

  3. Computational investigation on thermal expansivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Mohan Krishna, S. A.; Shridhar, T. N.; Krishnamurthy, L.

    2015-08-01

    Metal matrix composites (MMCs) have been regarded as one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has been increasingly important in a wide range of applications. The coefficient of thermal expansion is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of coefficient of thermal expansion (CTE) as a function of temperature is necessary in order to know the behavior of the material. In this research paper, the evaluation of thermal expansivity has been accomplished for Al 6061, silicon carbide (SiC) and Graphite (Gr) hybrid MMCs from room temperature to 300°C. Aluminum (Al)-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal expansivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated. The results have indicated that the thermal expansivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated for the evaluation of thermal expansivity of composites. Using the experimental values namely modulus of elasticity, Poisson's ratio and thermal expansivity, computational investigation has been carried out to evaluate the thermal parameters namely thermal displacement, thermal strain and thermal stress.

  4. Laser Brazing of Aluminum with a New Filler Wire AlZn13Si10Cu4

    NASA Astrophysics Data System (ADS)

    Tang, Z.; Seefeld, T.; Vollertsen, F.

    Laser brazing processes of aluminum with both single beam and double beam techniques were developed using a new AlZn13Si10Cu4 filler wire which has a lower solidification range comparing to normal AlSi12 filler wire and the base material. Brazing experiments on both bead on plate and flange joints showed that the new wire has a very good wettability on the aluminum samples. Comparing to the AlSi12 wire one needs a lower heat input (in some cases 73% less heat input) for joining the same samples with the new filler wire and reaches a high hardness value in the joint. In addition, brazing with double beam technique showed its potential to increase the joint quality.

  5. Speciation of aqueous mononuclear Al(III)-hydroxo and other Al(III) complexes at concentrations of geochemical relevance by aluminum-27 nuclear magnetic resonance spectroscopy

    NASA Astrophysics Data System (ADS)

    Faust, Bruce C.; Labiosa, William B.; Dai, K'o. H.; MacFall, Janet S.; Browne, Bryant A.; Ribeiro, Anthony A.; Richter, Daniel D.

    1995-07-01

    Aluminum-27 (27Al) nuclear magnetic resonance (NMR) spectroscopy was used to characterize Al(III)-hydroxo complexes, in aqueous solutions with total Al(III) concentrations of 1.0-10 μM, using a custom-built NMR probe, coil, and sample bottle with low background aluminum impurities. Published 27Al NMR spectroscopy studies have traditionally used total Al(III) concentrations that are generally outside the range of geochemical interest (total [ Al(III) l ≥ 1000 μM). In this study, lower Al(III) concentrations (≤ 10 μM) were used to more closely approximate natural conditions, while allowing the measurement of mononuclear Al(III) species by 27Al NMR spectroscopy. The sensitivity of the 27Al NMR spectroscopy system, as measured by the signal-to-noise ratio (S/N), is S/N= 5 for 1.0 μM Al(III) at pH 2.00 and S/N= 3 for 10 μM Al(III) at pH 5.20. This level of sensitivity is within the range of geochemically relevant Al(III) concentrations found in slightly acidic natural waters. Quantitative models are developed which link observations of NMR chemical shifts and linewidth ratios to the calculated equilibrium speciation of mononuclear Al(III) for 10 μM Al(III) solutions at pH values 2.00 to 5.20 (prepared by titrating acidic AI(III) solutions with pyridine). Linear-regression best fits of the models to the NMR data are used to determine the intrinsic chemical shifts and linewidths of individual mononuclear Al(III) species. The intrinsic chemical shift of each Al(III) species "i", δi (ppm), is (1) δAl3+ ≡ 0 for Al3+ (defined by convention), (2) δAl(OH)2+ = 3.5 (SE= 1.3, N = 10) for Al(OH)2+, (3) δAl(OH)2+ ≅ 3.7 (SE= 1.4, N = 10) for Al(OH)2+ , and (4) δAl(OH)4- = 79.9 (SE= 0.03, N = 4) for Al(OH)4-; where positive chemical shifts are "downfield," SE = standard error, and N =number of samples. A convention is delineated in which the linewidth of the Al(III) species/peak of interest is normalized with respect to that of a reference species (Al3+) under the

  6. Global Transcriptome Analysis Reveals Distinct Aluminum-Tolerance Pathways in the Al-Accumulating Species Hydrangea macrophylla and Marker Identification

    PubMed Central

    Chen, Haixia; Lu, Changping; Jiang, Hui; Peng, Jinhui

    2015-01-01

    Hydrangea (Hydrangea macrophylla) is a well known Al-accumulating plant, showing a high level of aluminum (Al) tolerance and accumulation. Although the physiological mechanisms for detoxification of Al and the roles of Al in blue hydrangea sepals have been reported, the molecular mechanisms of Al tolerance and accumulation are poorly understood in hydrangea. In this study, we conducted a genome-wide transcriptome analysis of Al-response genes in the roots and leaves of hydrangea by RNA sequencing (RNA-seq). The assembly of hydrangea transcriptome provides a rich source for gene identification and mining molecular markers, including single nucleotide polymorphism (SNP) and simple sequence repeat (SSR). A total of 401,215 transcripts with an average length of 810.77bp were assembled, generating 256,127 unigenes. After annotation, 4,287 genes in the roots and 730 genes in the leaves were up-regulated by Al exposure, while 236 genes in the roots and 719 genes in the leaves were down-regulated, respectively. Many transporters, including MATE and ABC families, were involved in the process of Al-citrate complex transporting from the roots in hydrangea. A plasma membrane Al uptake transporter, Nramp aluminum transporter was up-regulated in roots and leaves under Al stress, indicating it may play an important role in Al tolerance by reducing the level of toxic Al. Although the exact roles of these candidate genes remain to be examined, these results provide a platform for further functional analysis of the process of detoxification of Al in hydrangea. PMID:26660093

  7. Global Transcriptome Analysis Reveals Distinct Aluminum-Tolerance Pathways in the Al-Accumulating Species Hydrangea macrophylla and Marker Identification.

    PubMed

    Chen, Haixia; Lu, Changping; Jiang, Hui; Peng, Jinhui

    2015-01-01

    Hydrangea (Hydrangea macrophylla) is a well known Al-accumulating plant, showing a high level of aluminum (Al) tolerance and accumulation. Although the physiological mechanisms for detoxification of Al and the roles of Al in blue hydrangea sepals have been reported, the molecular mechanisms of Al tolerance and accumulation are poorly understood in hydrangea. In this study, we conducted a genome-wide transcriptome analysis of Al-response genes in the roots and leaves of hydrangea by RNA sequencing (RNA-seq). The assembly of hydrangea transcriptome provides a rich source for gene identification and mining molecular markers, including single nucleotide polymorphism (SNP) and simple sequence repeat (SSR). A total of 401,215 transcripts with an average length of 810.77 bp were assembled, generating 256,127 unigenes. After annotation, 4,287 genes in the roots and 730 genes in the leaves were up-regulated by Al exposure, while 236 genes in the roots and 719 genes in the leaves were down-regulated, respectively. Many transporters, including MATE and ABC families, were involved in the process of Al-citrate complex transporting from the roots in hydrangea. A plasma membrane Al uptake transporter, Nramp aluminum transporter was up-regulated in roots and leaves under Al stress, indicating it may play an important role in Al tolerance by reducing the level of toxic Al. Although the exact roles of these candidate genes remain to be examined, these results provide a platform for further functional analysis of the process of detoxification of Al in hydrangea. PMID:26660093

  8. Modeling of Interaction Layer Growth Between U-Mo Particles and an Al Matrix

    SciTech Connect

    Yeon Soo Kim; G. L. Hofman; Ho Jin Ryu; Jong Man Park; A. B. Robinson; D. M. Wachs

    2013-12-01

    Interaction layer growth between U-Mo alloy fuel particles and Al in a dispersion fuel is a concern due to the volume expansion and other unfavorable irradiation behavior of the interaction product. To reduce interaction layer (IL) growth, a small amount of Si is added to the Al. As a result, IL growth is affected by the Si content in the Al matrix. In order to predict IL growth during fabrication and irradiation, empirical models were developed. For IL growth prediction during fabrication and any follow-on heating process before irradiation, out-of-pile heating test data were used to develop kinetic correlations. Two out-of-pile correlations, one for the pure Al matrix and the other for the Al matrix with Si addition, respectively, were developed, which are Arrhenius equations that include temperature and time. For IL growth predictions during irradiation, the out-of-pile correlations were modified to include a fission-rate term to consider fission enhanced diffusion, and multiplication factors to incorporate the Si addition effect and the effect of the Mo content. The in-pile correlation is applicable for a pure Al matrix and an Al matrix with the Si content up to 8 wt%, for fuel temperatures up to 200 degrees C, and for Mo content in the range of 6 – 10wt%. In order to cover these ranges, in-pile data were included in modeling from various tests, such as the US RERTR-4, -5, -6, -7 and -9 tests and Korea’s KOMO-4 test, that were designed to systematically examine the effects of the fission rate, temperature, Si content in Al matrix, and Mo content in U-Mo particles. A model converting the IL thickness to the IL volume fraction in the meat was also developed.

  9. Quasi-transverse optical phonon mode in self-generated semipolar AlN grains embedded in c-oriented AlN matrix grown on sapphire using hydride vapor phase epitaxy

    NASA Astrophysics Data System (ADS)

    Hu, Y. Y.; Zhou, T. F.; Zheng, S. N.; Liu, X. H.; Zhao, J. J.; Su, X. J.; Huang, J.; Qiu, Y. X.; Zhang, J. C.; Xu, K.

    2016-05-01

    In this study, we present a microspectroscopic investigation on the quasi-transverse optical phonon modes Q(TO) in some self-generated aluminum nitride (AlN) grains grown on sapphire using hydride vapor phase epitaxy. Using X-ray diffraction and transmission electron microscope, these grains were confirmed to be embedded in (0001)-AlN (c-AlN) epitaxial matrix with an appearance plane of (10 1 ¯ 1 ) (s-plane). Two beam bright field images further showed that the AlN grains were free of dislocation. In-plane phonon anisotropy of the AlN grains was discussed in detail using angular-dependent polarized Raman spectroscopy. The dependence of pure Raman phonons intensity on rotation angle agrees well with the calculation. The Q(TO) phonon intensity exhibited similar behavior to that of A1(TO) phonon, which can be explained by Loudon's formula. However, the observed frequency fluctuation for the Q(TO) phonon differs from that of the pure phonon modes, which cannot be directly understood from the classic Loudon's formula. A modified Loudon's formula appropriate to non-normal incidence was presented to explain the observed Q(TO) phonon frequency fluctuation. Combining with the angular-dependent Raman spectra, we proposed that a small inclination of s-plane along with the various in-plane orientations in c-AlN matrix lead to the frequency fluctuation of Q(TO) in these embedded semipolar AlN grains.

  10. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  11. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  12. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  13. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  14. Direct Observation of Lattice Aluminum Environments in Li Ion Cathodes LiNi1-y-zCoyAlzO2 and Al-Doped LiNixMnyCozO2 via (27)Al MAS NMR Spectroscopy.

    PubMed

    Dogan, Fulya; Vaughey, John T; Iddir, Hakim; Key, Baris

    2016-07-01

    Direct observations of local lattice aluminum environments have been a major challenge for aluminum-bearing Li ion battery materials, such as LiNi1-y-zCoyAlzO2 (NCA) and aluminum-doped LiNixMnyCozO2 (NMC). (27)Al magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy is the only structural probe currently available that can qualitatively and quantitatively characterize lattice and nonlattice (i.e., surface, coatings, segregation, secondary phase etc.) aluminum coordination and provide information that helps discern its effect in the lattice. In the present study, we use NMR to gain new insights into transition metal (TM)-O-Al coordination and evolution of lattice aluminum sites upon cycling. With the aid of first-principles DFT calculations, we show direct evidence of lattice Al sites, nonpreferential Ni/Co-O-Al ordering in NCA, and the lack of bulk lattice aluminum in aluminum-"doped" NMC. Aluminum coordination of the paramagnetic (lattice) and diamagnetic (nonlattice) nature is investigated for Al-doped NMC and NCA. For the latter, the evolution of the lattice site(s) upon cycling is also studied. A clear reordering of lattice aluminum environments due to nickel migration is observed in NCA upon extended cycling.

  15. Effect of Aluminum Content on Plasma-Nitrided Al x CoCrCuFeNi High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Tang, Wei-Yeh; Yeh, Jien-Wei

    2009-06-01

    High-entropy alloys (HEAs) Al x CoCrCuFeNi with different aluminum contents ( x = 0 to 1.8) were plasma nitrided at 525 °C for 45 hours with an aim to develop wear-resistant structural parts. The nitrided layer comprises a well-nitrided dendrite phase and an un-nitrided Cu-rich interdendrite phase. Surface hardening is a result of the formation of various nitrides in the nitrided dendrite: CrN, Fe4N, and AlN. With increasing aluminum content, the hardness of the nitrided layer increases due to the increased amount of hard AlN phase and the increased volume fraction of bcc phase being harder than the fcc one. The nitrided layer thickness shows an apparent decrease with the increasing aluminum content of the alloy. The present alloy system provides a wide range of substrate hardness from Hv 170 to 560 before nitriding, which even becomes harder by around Hv 30 after nitriding. For Al0.5CoCrCuFeNi alloy having the highest surface hardness of Hv 1300, a layer thickness of 23 μm, and a substrate hardness of Hv 300, an adhesive wear test confirms its superior wear resistance as being 17 times that of the un-nitrided samples.

  16. Aluminum induces changes in oxidative burst scavenging enzymes in Coffea arabica L. suspension cells with differential Al tolerance.

    PubMed

    Ramírez-Benítez, José Efraín; Muñoz-Sánchez, J Armando; Becerril-Chi, Karen M; Miranda-Ham, María de Lourdes; Castro-Concha, Lizbeth A; Hernández-Sotomayor, S M Teresa

    2011-11-01

    The accumulation of reactive oxygen species (ROS) and concomitant oxidative stress have been considered deleterious consequences of aluminum toxicity. However, several lines of evidence suggest that ROS can function as important signaling molecules in the plant defense system for protection from abiotic stress and the acquisition of tolerance. The role of ROS-scavenging enzymes was assayed in two different coffee cell suspension lines. We treated L2 (Al-sensitive) and LAMt (Al-tolerant) Coffea arabica suspension cells with 100 μM AlCl(3) and observed significant differences in catalase activity between the two cell lines. However, we did not observe any differences in superoxide dismutase or glutathione reductase activity in either cell line following Al treatment. ROS production was diminished in the LAMt cell line. Taken together, these results indicate that aluminum treatment may impair the oxidative stress response in L2 cells but not in LAMt cells. We suggest a possible role for Al-induced oxidative bursts in the signaling pathways that lead to Al resistance and protection from Al toxicity.

  17. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  18. High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys

    NASA Astrophysics Data System (ADS)

    Gömze, L. A.; Gömze, L. N.; Egész, Á.; Ojima, F.

    2013-12-01

    The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2-3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation.

  19. Data characterizing flexural properties of Al/Al2O3 syntactic foam core metal matrix sandwich

    PubMed Central

    Omar, Mohammed Yaseer; Xiang, Chongchen; Gupta, Nikhil; Strbik, Oliver M.; Cho, Kyu

    2015-01-01

    Microstructural observations and flexural property datasets are provided for aluminum alloy matrix syntactic foam core sandwich composites. The tests are conducted in three-point bending configuration. The data supplied includes methods used for conducting microscopy and mechanical testing. Raw load–displacement data, which is used to plot stress–strain graphs, obtained during the flexural test is also included. Images from a DSLR camera are stitched together to form a detailed failure sequencing video. Failure of specimens is captured in sequential images using a digital camera. These images are stitched together to develop a video for visualization of failure mechanisms. Calculations are also included for a theoretical model that is used to estimate the flexural properties of the syntactic foam core sandwich. PMID:26958610

  20. Bias in determining aluminum concentrations: Comparison of digestion methods and implications on Al management.

    PubMed

    He, Y Thomas; Ziemkiewicz, Paul F

    2016-09-01

    Aluminum is an important aquatic contaminant due to its ubiquity, toxicity and low regulatory discharge limits. Aluminum is mobilized in mining related, acidic drainage and is commonly a regulated pollutant. However, while aquatic toxicity studies and toxicity criteria are based on dissolved aluminum(Ald), discharge levels are, for statutory reasons, based on total recoverable aluminum (Alt). The rationale for using total recoverable aluminum recognizes the potential for the release of exchangeable, toxic cations or dissolution of metastable metal flocs in the event the discharge enters an acidic receiving stream. The digestion methods used in determining total recoverable metals are not meant to dissolve aluminosilicate clay particles but we found that they do, resulting in positively biased total recoverable aluminum values. This study explored the interaction between total suspended solids (TSS) and total recoverable aluminum using three digestion methods to evaluate which method introduced the least bias. Using field collected water and sediment samples from two coal mine drainage sites in Central West Virginia, three total recoverable digestion methods (USEPA Method 200.7, M1; USGS In-Bottle method, M2; and a Modified In-Bottle method, M3) were used to determine total recoverable aluminum across a range of total suspended solids concentrations. Baseline simulation experiments were conducted at pH 2.5, 3.5, 4.5 and 5.5 at different total suspended solids concentrations. Results indicated that dissolved aluminum did not respond to increasing total suspended solids concentrations while determined total recoverable aluminum increased with total suspended solids, indicating varying degrees of clay dissolution and, thus bias in the total recoverable aluminum concentration. While all three digestion methods overestimated total recoverable aluminum, at the same total suspended solids concentration, total recoverable aluminum extracted by USEPA Method 200.7 (M1) was

  1. Laser peening without coating on aluminum alloy Al-6061-T6 using low energy Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Sathyajith, S.; Kalainathan, S.; Swaroop, S.

    2013-02-01

    The present study investigates the effect of laser peening without coating on aluminum alloy Al-6061-T6 with a 300 mJ infrared laser. The surface topography, microstructure, surface topography, surface residual stress and micro-hardness of peened and unpeened surfaces were studied. The study shows that laser peening without coating can significantly improve surface compressive stress and micro-hardness with trivial increase in surface roughness. Microstructure evaluation confirmed there was no near surface solidification after LPwC.

  2. Elastic Behavior and Strength of Al2O3 Fiber/Al Matrix Composite and Implications for Equation of State Measurements in the Diamond Anvil Cell

    SciTech Connect

    Conil,N.; Kavner, A.

    2006-01-01

    To examine pressure relationships in a mixed phase assemblage, we performed room temperature/high pressure radial x-ray diffraction measurements on a controlled-geometry bimaterial composite consisting of oriented Al{sub 2}O{sub 3} fibers embedded in an aluminum matrix. Lattice strains of each material were measured as a function of orientation with respect to the fiber alignment, as a function of orientation with respect to the major principal stress axis of the diamond cell, and as a function of pressure of up to 15 GPa. The results show that Al and Al{sub 2}O{sub 3} both support differential stresses, with Al supporting between -0.06(45) and 0.32(65) GPa and Al{sub 2}O{sub 3} supporting between 1.4(3) and 4.9(9) GPa. The hydrostatic pressures determined from the average lattice strains of Al and Al{sub 2}O{sub 3} are not in general equal, with the pressure of Al{sub 2}O{sub 3} higher than that of Al by an average of 0.5(4) GPa throughout the measured range. The geometric relationship between the composite material and the principal stress axis of the diamond cell plays a role in establishing both the absolute and relative strain responses of the composite sample. A comparison of the two composite geometries under the same diamond cell compression shows that when the fibers are oriented vertically along the diamond cell axis, the differential stress supported by Al{sub 2}O{sub 3} is 3.1(5) GPa, at a pressure of 9.35(42) GPa. The corresponding values for Al are much lower: 0.09(18) GPa (differential stress) and 8.67(04) GPa (hydrostatic pressure). When the fibers are oriented horizontally along the radial direction, the pressure supported by Al and Al{sub 2}O{sub 3} is more similar: 9.63(15) vs 9.48(35) GPa. The differential stress supported by both materials is higher: 0.32(65) for Al and 4.9(9) for Al{sub 2}O{sub 3}. Understanding the strength and elastic behavior of an intermixed phase assemblage is vital for the interpretation of mineral behavior at high

  3. Cage structure formation of singly doped aluminum cluster cations Al(n)TM+ (TM = Ti, V, Cr).

    PubMed

    Lang, Sandra M; Claes, Pieterjan; Neukermans, Sven; Janssens, Ewald

    2011-09-01

    Structural information on free transition metal doped aluminum clusters, Al(n)TM(+) (TM = Ti, V, Cr), was obtained by studying their ability for argon physisorption. Systematic size (n = 5-35) and temperature (T = 145-300 K) dependent investigations reveal that bare Al(n)(+) clusters are inert toward argon, while Al(n)TM(+) clusters attach one argon atom up to a critical cluster size. This size is interpreted as the geometrical transition from surface-located dopant atoms to endohedrally doped aluminum clusters with the transition metal atom residing in an aluminum cage. The critical size, n(crit), is found to be surprisingly large, namely n(crit) = 16 and n(crit) = 19-21 for TM = V, Cr, and TM = Ti, respectively. Experimental cluster-argon bond dissociation energies have been derived as function of cluster size from equilibrium mass spectra and are in the 0.1-0.3 eV range.

  4. The Microstructure-Processing-Property Relationships in an Al Matrix Composite System Reinforced by Al-Cu-Fe Alloy Particles

    SciTech Connect

    Tang, Fei

    2004-01-01

    Metal matrix composites (MMC), especially Al matrix composites, received a lot of attention during many years of research because of their promise for the development of automotive and aerospace materials with improved properties and performance, such as lighter weight and better structural properties, improved thermal conductivity and wear resistance. In order to make the MMC materials more viable in various applications, current research efforts on the MMCs should continue to focus on two important aspects, including improving the properties of MMCs and finding more economical techniques to produce MMCs. Solid state vacuum sintering was studied in tap densified Al powder and in hot quasi-isostatically forged samples composed of commercial inert gas atomized or high purity Al powder, generated by a gas atomization reaction synthesis (GARS) technique. The GARS process results in spherical Al powder with a far thinner surface oxide. The overall results indicated the enhanced ability of GARS-processed Al and Al alloy powders for solid state sintering, which may lead to simplification of current Al powder consolidation processing methods. Elemental Al-based composites reinforced with spherical Al-Cu-Fe alloy powders were produced by quasi-isostatic forging and vacuum hot pressing (VHP) consolidation methods. Microstructures and tensile properties of AYAl-Cu-Fe composites were characterized. It was proved that spherical Al-Cu-Fe alloy powders can serve as an effective reinforcement particulate for elemental Al-based composites, because of their high hardness and a preferred type of matrix/reinforcement interfacial bonding, with reduced strain concentration around the particles. Ultimate tensile strength and yield strength of the composites were increased over the corresponding Al matrix values, far beyond typical observations. This remarkable strengthening was achieved without precipitation hardening and without severe strain hardening during consolidation because of

  5. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    SciTech Connect

    Weiss, David C.; Gegal, Gerald A.

    2014-04-15

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  6. Mechanical Properties of In-Situ FeAl-TiB2 Intermetallic Matrix Composites

    NASA Astrophysics Data System (ADS)

    Kim, Jonghoon; Park, Bonggyu; Park, Yongho; Park, Ikmin; Lee, Heesoo

    Intermetallic matrix composites reinforced with ceramic particles have received a great deal of attention. Iron aluminide is known to be a good material for the matrix in such composites. Two processes were used to fabricate FeAl-TiB2 intermetallic matrix composites. One was liquid melt in-situ mixing, and the other was arc melting and suction casting processes. FeAl-TiB2 IMCs obtained by two different methods were investigated to elucidate the influence of TiB2 content. In both methods, the grain size in the FeAl alloy decreased with the presence of titanium diboride. The grain size of in-situ FeAl-TiB2 IMCs became smaller than that of arc FeAl-TiB2 IMCs. Significant increase in fracture stress and hardness was achieved in the composites. The in-situ process gives clean, contamination-free matrix/reinforcement interface which maintained good bonding causing high load bearing capability. This contributed to the increase in the mechanical properties of composites.

  7. Joint effect of scandium and zirconium on the recrystallization of aluminum Al-Mg2Si alloys

    NASA Astrophysics Data System (ADS)

    Rokhlin, L. L.; Bochvar, N. R.; Tarytina, I. E.

    2015-05-01

    Metallographic analysis and hardness measurements are used to study the recrystallization processes in aluminum Al-Mg2Si alloys with scandium and combined scandium and zirconium additions that occur during annealing of the cold-deformed alloys at 100-600°C. The temperature of the onset of recrystallization of the Al-Mg2Si alloys with scandium and combined zirconium and scandium additions is shown to be 50°C higher than that of the alloys free from scandium and zirconium. It was noted that the small grain sizes of the alloyed compositions lead to weaker disordering during recovery and recrystallization.

  8. New ionic liquids based on complexation of dipropylsulfide and AlCl3 for electrochodeposition of aluminum

    SciTech Connect

    Fang, Youxing; Jiang, Xueguang; Dai, Sheng; Sun, Xiao-Guang

    2015-01-01

    A new kind of ionic liquid based on complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 x 10-4 S cm-1. This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  9. Synthesis and electroluminescence characterization of a new aluminum complex, [8-hydroxyquinoline] bis [2, 2'bipyridine] aluminum Al(Bpy)2q

    NASA Astrophysics Data System (ADS)

    Rahul, Kumar; Ritu, Srivastava; Punita, Singh

    2016-01-01

    We have synthesized and characterized a new electroluminescent material, [8-hydroxyquinoline] bis [2,2'bipyridine] aluminum. A solution of this material Al(Bpy)2q in toluene showed absorption maxima at 380 nm, which was attributed to the moderate energy (π-π*) transitions of the aromatic rings. The photoluminescence spectrum of Al(Bpy)2q in the toluene solution showed a peak at 518 nm. This material shows thermal stability up to 300 °C. The structure of the device is ITO/F4-TCNQ (1 nm)/α-NPD (35 nm)/Al(Bpy)2q (35 nm)/ BCP (6 nm)/Alq3 (28 nm)/LiF (1 nm)/Al (150 nm). This device exhibited a luminescence peak at 515 nm (CIE coordinates, x = 0.32, y = 0.49). The maximum luminescence of the device was 214 cd/m2 at 21 V. The maximum current efficiency of OLED was 0.12 cd/A at 13 V and the maximum power efficiency was 0.03 lm/W at 10 V.

  10. Stress Corrosion Cracking in Al-Zn-Mg-Cu Aluminum Alloys in Saline Environments

    NASA Astrophysics Data System (ADS)

    Holroyd, N. J. Henry; Scamans, G. M.

    2013-03-01

    Stress corrosion cracking of Al-Zn-Mg-Cu (AA7xxx) aluminum alloys exposed to saline environments at temperatures ranging from 293 K to 353 K (20 °C to 80 °C) has been reviewed with particular attention to the influences of alloy composition and temper, and bulk and local environmental conditions. Stress corrosion crack (SCC) growth rates at room temperature for peak- and over-aged tempers in saline environments are minimized for Al-Zn-Mg-Cu alloys containing less than ~8 wt pct Zn when Zn/Mg ratios are ranging from 2 to 3, excess magnesium levels are less than 1 wt pct, and copper content is either less than ~0.2 wt pct or ranging from 1.3 to 2 wt pct. A minimum chloride ion concentration of ~0.01 M is required for crack growth rates to exceed those in distilled water, which insures that the local solution pH in crack-tip regions can be maintained at less than 4. Crack growth rates in saline solution without other additions gradually increase with bulk chloride ion concentrations up to around 0.6 M NaCl, whereas in solutions with sufficiently low dichromate (or chromate), inhibitor additions are insensitive to the bulk chloride concentration and are typically at least double those observed without the additions. DCB specimens, fatigue pre-cracked in air before immersion in a saline environment, show an initial period with no detectible crack growth, followed by crack growth at the distilled water rate, and then transition to a higher crack growth rate typical of region 2 crack growth in the saline environment. Time spent in each stage depends on the type of pre-crack ("pop-in" vs fatigue), applied stress intensity factor, alloy chemistry, bulk environment, and, if applied, the external polarization. Apparent activation energies ( E a) for SCC growth in Al-Zn-Mg-Cu alloys exposed to 0.6 M NaCl over the temperatures ranging from 293 K to 353 K (20 °C to 80 °C) for under-, peak-, and over-aged low-copper-containing alloys (<0.2 wt pct) are typically ranging from

  11. AlNiYCo Amorphous Matrix Composites Induced by Bismuth and Lead Additions

    NASA Astrophysics Data System (ADS)

    He, Jie; Jiang, Hongxiang; Zhao, Jiuzhou; Mattern, Norbert; Eckert, Jürgen

    2011-12-01

    (Al85Ni5Y8Co2)98Bi2 and (Al85Ni5Y8Co2)98(Bi50Pb50)2 alloys are rapidly solidified using the single-roller melt-spinning method. Al85Ni5Y8Co2 amorphous matrix composites containing faceted BiY particles are synthesized by the liquid-solid reaction between added bismuth and constituents of the molten Al-Ni-Y-Co glass-forming alloy. The microstructure of the rapidly quenched (Al85Ni5Y8Co2)98(Bi50Pb50)2 multiphase composites consists of Al-based amorphous matrix and crystalline Pb-rich and BiY particles. The Pb-rich particles stem from liquid-liquid and monotectic reactions induced by lead addition. The phase constitution and microstructure are investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The reaction-induced crystalline BiY and Pb-rich particles are uniformly distributed in the amorphous matrix. The microstructure formation of the rapidly quenched alloys was discussed.

  12. Optimal welding parameters for very high power ultrasonic additive manufacturing of smart structures with aluminum 6061 matrix

    NASA Astrophysics Data System (ADS)

    Wolcott, Paul J.; Hehr, Adam; Dapino, Marcelo J.

    2014-03-01

    Ultrasonic additive manufacturing (UAM) is a recent solid state manufacturing process that combines ad- ditive joining of thin metal tapes with subtractive milling operations to generate near net shape metallic parts. Due to the minimal heating during the process, UAM is a proven method of embedding Ni-Ti, Fe-Ga, and PVDF to create active metal matrix composites. Recently, advances in the UAM process utilizing 9 kW very high power (VHP) welding has improved bonding properties, enabling joining of high strength materials previously unweldable with 1 kW low power UAM. Consequently, a design of experiments study was conducted to optimize welding conditions for aluminum 6061 components. This understanding is critical in the design of UAM parts containing smart materials. Build parameters, including weld force, weld speed, amplitude, and temperature were varied based on a Taguchi experimental design matrix and tested for me- chanical strength. Optimal weld parameters were identi ed with statistical methods including a generalized linear model for analysis of variance (ANOVA), mean e ects plots, and interaction e ects plots.

  13. Behavior of metallic nanoparticles in Al matrix under high electronic energy deposition

    NASA Astrophysics Data System (ADS)

    Rizza, G.; Dunlop, A.; Dezellus, A.

    2007-03-01

    Metallic nanoparticles (Pb and Bi) embedded in a crystalline Al matrix were irradiated with 30 MeV C60 cluster ions at 300 K. Experimental evidence of partial amorphization of bismuth nanoparticles is observed. On the other hand, Pb inclusions remain crystalline. The condition under which embedded nanoparticles can be amorphized is discussed.

  14. Al:ZnO thin film: An efficient matrix for cholesterol detection

    NASA Astrophysics Data System (ADS)

    Batra, Neha; Tomar, Monika; Gupta, Vinay

    2012-12-01

    Al doped ZnO thin film (Al:ZnO) has been realized as a potential matrix for the development of efficient cholesterol biosensor. The correlation between the structural and electrical properties of ZnO thin film with varying Al doping concentration (1% to 5%) and their cyclic voltammetric (CV) response has been studied. 2% Al doped ZnO films were found to give the best CV response and were further utilized for immobilization of cholesterol oxidase (ChOx) to detect cholesterol. Amperometric and photometric studies reveal that the prepared bioelectrode based on 2% Al doped ZnO matrix (ChOx/Al:ZnO/Pt/glass) is highly sensitive (sensitivity = 173 μAmM-1 cm-2) to the detection of cholesterol in the wide range from 0.6-12.9 mM (25-500 mg/dl). A relatively low value of enzyme's kinetic parameter (Michaelis menten constant, 2.53 mM) indicates enhanced affinity of the immobilized ChOx toward cholesterol. The prepared bioelectrode is found to be exhibiting high shelf life (10 weeks) having negligible interference with the presence of other biomolecules in human serum indicating promising application of Al doped ZnO thin films for cholesterol biosensing.

  15. Experimental Research on Ultrasonic Vibration Milling Metal Matrix Composites SiCp/Al

    SciTech Connect

    Gao, G. F.; Zhao, B.; Xiang, D. H.; Zhao, M. L.

    2011-01-17

    Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved.

  16. Molecular aluminum hydrides identified by inelastic neutron scattering during H2 regeneration of catalyst-doped NaAlH4.

    PubMed

    Fu, Qi Jia; Ramirez-Cuesta, A J; Tsang, Shik Chi

    2006-01-19

    Catalyst-doped sodium aluminum hydrides have been intensively studied as solid hydrogen carriers for onboard proton-exchange membrane (PEM) fuel cells. Although the importance of catalyst choice in enhancing kinetics for both hydrogen uptake and release of this hydride material has long been recognized, the nature of the active species and the mechanism of catalytic action are unclear. We have shown by inelastic neutron scattering (INS) spectroscopy that a volatile molecular aluminum hydride is formed during the early stage of H2 regeneration of a depleted, catalyst-doped sodium aluminum hydride. Computational modeling of the INS spectra suggested the formation of AlH3 and oligomers (AlH3)n (Al2H6, Al3H9, and Al4H12 clusters), which are pertinent to the mechanism of hydrogen storage. This paper demonstrates, for the first time, the existence of these volatile species.

  17. Effect of Aluminum Particle Surface Area and Morphology on the Combustion Properties of KClO4/Al Compositions

    NASA Astrophysics Data System (ADS)

    Caulder, Stanley; Mackey, Joseph; Wilkinson, John

    2009-06-01

    Compositions of KClO4/Al are used in military applications as well as the pyrotechnics industry. The reaction rate as well as the ease of initiation depends on metal particle surface area as well as particle morphology. This factor is especially important for metal fuels having a melting point higher than the melting point of the oxidizer component in the energetic composition. Aluminum powder and turnings of various particle sizes were combined with KClO4 to form an energetic composition. The explosives mixtures were combusted in a rapid scanning calorimeter device (RSD). dP/dt and dT/dt results were measured and heats of reaction were calculated. The effect of Al particle surface area and particle morphology on the combustion properties of KClO4/Al is discussed.

  18. Preparation and Wear Resistance of Aluminum Composites Reinforced with In Situ Formed TiO/Al2O3

    NASA Astrophysics Data System (ADS)

    Qin, Q. D.; Huang, B. W.; Li, W.; Zeng, Z. Y.

    2016-05-01

    An in situ TiO/Al2O3-reinforced Al composite is successfully prepared using a powder metallurgy route by the reaction of Ti2CO and Al powder. The Ti2CO powder is produced by carrying out a carbothermic reduction of titanium dioxide at 1000 °C. XRD results show that the final product is composed of Al, TiO, Al2O3, and Al3Ti. Morphology examination of the composite reveals the presence of bigger blocks of TiO and fine particles of Al2O3 and the volume fraction of reinforcement is found to range between 18 and 55%. As the volume fraction of the reinforced materials approaches 50%, the particles start to agglomerate. Dry sliding wear tests conducted using a conventional pin-on-disk testing machine show that the wear resistance of the composite is higher than that of the pure aluminum ingot. The wear rate of the composite increases almost linearly with the increase in the wear distance. The sliding wear test shows that as the volume fraction of the reinforced phase increases, the coefficient of friction decreases. The wear mechanism is also discussed.

  19. Simulation of the concomitant process of nucleation-growth-coarsening of Al2Cu particles in a 319 foundry aluminum alloy

    NASA Astrophysics Data System (ADS)

    Martinez, R.; Larouche, D.; Cailletaud, G.; Guillot, I.; Massinon, D.

    2015-06-01

    The precipitation of Al2Cu particles in a 319 T7 aluminum alloy has been modeled. A theoretical approach enables the concomitant computation of nucleation, growth and coarsening. The framework is based on an implicit scheme using the finite differences. The equation of continuity is discretized in time and space in order to obtain a matricial form. The inversion of a tridiagonal matrix gives way to determining the evolution of the size distribution of Al2Cu particles at t  +Δt. The fluxes of in-between the boundaries are computed in order to respect the conservation of the mass of the system, as well as the fluxes at the boundaries. The essential results of the model are compared to TEM measurements. Simulations provide quantitative features on the impact of the cooling rate on the size distribution of particles. They also provide results in agreement with the TEM measurements. This kind of multiscale approach allows new perspectives to be examined in the process of designing highly loaded components such as cylinder heads. It enables a more precise prediction of the microstructure and its evolution as a function of continuous cooling rates.

  20. 75 FR 44184 - Aluminum tris(O-ethylphosphonate), Butylate, Chlorethoxyfos, Clethodim, et al.; Proposed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-28

    ...In accordance with current Agency practice to describe more clearly the measurement and scope or coverage of the tolerances, EPA is proposing minor revisions to tolerance expressions for a number of pesticide active ingredients, including the insecticides chlorethoxyfos, clofentezine, cyromazine, etofenprox, fenbutatin-oxide, fosthiazate, propetamphos, and tebufenozide; the fungicides aluminum......

  1. Fabrication and fracture behavior of metallic fiber reinforced NiAl matrix composites

    SciTech Connect

    Chang, S.Y.; Lin, S.J.

    1997-07-01

    NiAl intermetallic is recently of considerable interest as the high temperature structure material because of its high melting point, high specific stiffness, better oxidation and creep resistance. However, the low-temperature brittleness of the NiAl intermetallic remained a main reason for its unpopularity for industrial applications. Composite ductile phase toughening approaches have been utilized by many researchers to improve the fracture toughness of intermetallics. In liquid metallurgy, pressure casting or infiltration of molten nickel aluminide into a preform is the usual method for the fabrication of nickel aluminide intermetallic composites. But generally, it is not useful for metallic reinforcements because of the drastic reactions between the molten nickel aluminide and the metallic preform, and the difficulty in sustaining the performance of the metallic preform at a high temperature. In solid metallurgy, this process is based on reactive powder metallurgy and hot pressing, hot extrusion and hot isostatic pressing (HIP). High processing temperature and pressure, generally at a temperature of at least 1,200 C, are necessary conditions for hot pressing, hot extrusion and HIP. Hence the processes require sophisticated manufacturing equipment and considerable energy and render the application of nickel aluminide intermetallic composites unpopular. Work on reactive hot pressing(RHP) at a low temperature near the melting point of aluminum is reconsidered again. Efforts indicated that by combining the spontaneous reaction of the electrically coated nickel film and the aluminum foils, and hot pressing at a temperature about 500 C lower than previously accomplished by HIP, would overcome the fabrication problem of NiAl intermetallic composites reinforced with the uniformly distributed metallic fibers.

  2. Effect of tool velocity ratio on tensile properties of friction stir processed aluminum based metal matrix composites

    NASA Astrophysics Data System (ADS)

    Vijayavel, P.; Balasubramanian, V.

    2016-08-01

    In friction stir processing (FSP), tool rotational speed (TRS) and tool traverse speed (TTS) are the two important parameters, known to produce significant changes in the properties of the processed material. Increasing the TRS and TTS beyond a certain level would produce undesirable results. The heat generation will increase with an increase in the TRS and decrease in TTS. Excessive heat generation results in the formation of coarse grains exhibiting poor mechanical properties. The heat generation will decrease with decrease in the TRS and increase in TTS. Low heat generation will lead to inadequate plasticization and improper material flow. Hence a perfect combination of TRS and TTS is required to attain desirable properties in FSPed material. In this investigation FSP was carried out on aluminum based metal matrix composite (LM25AA+5%SiCp) material using five different tool velocity ratios (TVR: TRS/TTS). The FSP was subjected to microstructural characterization and tensile properties, evaluation. The results revealed that the TVR of 2.6 yielded superior tensile properties compared to other conditions.

  3. Aluminum fluxing salts: a critical review of the chemistry and structures of alkali aluminum halides. Information circular/1986. [System NaCl-KCl-AlCl/sub 3/-NaF-KF-AlF/sub 3/

    SciTech Connect

    Sorrell, C.A.; Groetsch, J.G.; Soboroff, D.M.

    1986-01-01

    The publication reviews the structural characteristics of crystalline phases and phase equilibria data for the system NaCl-KCl-AlCl/sub 3/-NaF-KF-AlF/sub 3/, which encompasses a large number of molten salt fluxes currently used in aluminum recycling. Its purpose is to provide guidelines for research into the relationships between molten salt compositions and their physical properties, notably vapor pressures, densities, surface tensions, and viscosities, knowledge of which is essential to minimizing fluxing efficiencies and metal recovery and minimizing hazardous emissions and disposal problems. In addition, the report describes experimental determinations of sub-solidus compatibility relationships in the system, which is of the quaternary reciprocal type, containing 12 different stable 4-phase assemblages in the solid state. The compatibility diagram serves to define the important compositional planes across which important changes in properties are likely to occur.

  4. Magnetoelectric and magnetic properties of aluminum borates Ho1 - x Nd x Al3(BO3)4

    NASA Astrophysics Data System (ADS)

    Volkov, N. V.; Gudim, I. A.; Demidov, A. A.; Eremin, E. V.

    2015-03-01

    The magnetoelectric and magnetic properties of substituted aluminum borates Ho1 - x Nd x Al3(BO3)4 have been studied experimentally and theoretically. A large magnetoelectric effect exceeding all known values in isostructural compounds except for HoAl3(BO3)4 has been found. The magnetoelectric polarization of Ho0.8Nd0.2Al3(BO3)4 and Ho0.5Nd0.5Al3(BO3)4 at T = 5 K in a field of 9 T is Δ P ab ( B b ) ≈ -2630 and 1380 μC/m2, respectively. A theoretical consideration based on the crystal field model for the rare-earth ion made it possible to interpret all measured properties within the unified approach. The crystal field parameters have been determined. The temperature (3-300 K) and field (up to 9 T) dependences of the magnetization and the temperature (5-100 K) and field (up to 9 T) dependences of the polarization have been described. The studied properties of Ho1 - x Nd x Al3(BO3)4 have been compared with those of HoAl3(BO3)4 demonstrating record-high polarization values.

  5. Assistance of Novel Artificial Intelligence in Optimization of Aluminum Matrix Nanocomposite by Genetic Algorithm

    NASA Astrophysics Data System (ADS)

    Mazahery, Ali; Shabani, Mohsen Ostad

    2012-12-01

    In this article, a genetic algorithm (GA) is used to predict the mechanical properties and to optimize the process conditions of Al nanocomposites. An artificial intelligence method is also implemented as an assisting tool for engineering tasks of GAs. The principle of the survival of the fittest is applied to produce successively superior approximations to a solution. A population of points at each iteration is generated. The population approaches an optimal solution. The next population by computations that involve random choices is selected. The optimal volume percentage of SiC, cooling rate, and temperature gradient are computed to be 2.84 pct, 283 K/s (10 °C/s), 1273 K/m (1000 °C/m), respectively.

  6. Microstructure characterization of Al matrix composite reinforced with Ti-6Al-4V meshes after compression by scanning electron microscope and transmission electron microscope.

    PubMed

    Guo, Q; Sun, D L; Han, X L; Cheng, S R; Chen, G Q; Jiang, L T; Wu, G H

    2012-02-01

    Compressive properties of Al matrix composite reinforced with Ti-6Al-4V meshes (TC4(m)/5A06 Al composite) under the strain rates of 10(-3)S(-1) and 1S(-1) at different temperature were measured and microstructure of composites after compression was characterized by scanning electron microscope (SEM) and transmission electron microscope (TEM). Compressive strength decreased with the test temperature increased and the strain-rate sensitivity (R) of composite increased with the increasing temperature. SEM observations showed that grains of Al matrix were elongated severely along 45° direction (angle between axis direction and fracture surface) and TC4 fibres were sheared into several parts in composite compressed under the strain rate of 10(-3)S(-1) at 25°C and 250°C. Besides, amounts of cracks were produced at the interfacial layer between TC4 fibre and Al matrix and in (Fe, Mn)Al(6) phases. With the compressive temperature increasing to 400°C, there was no damage at the interfacial layer between TC4 fibre and Al matrix and in (Fe, Mn)Al(6) phases, while equiaxed recrystal grains with sizes about 10 μm at the original grain boundaries of Al matrix were observed. However, interface separation of TC4 fibres and Al matrix occurred in composite compressed under the strain rate of 1S(-1) at 250°C and 400°C. With the compressive temperature increasing from 25°C to 100°C under the strain rate of 10(-3) S(-1), TEM microstructure in Al matrix exhibited high density dislocations and slipping bands (25°C), polygonized dislocations and dynamic recovery (100°C), equiaxed recrystals with sizes below 500 μm (250°C) and growth of equiaxed recrystals (400°C), respectively.

  7. Al/sub 2/S/sub 3/ preparation and use in electrolysis process for aluminum production

    DOEpatents

    Hsu, C.C.; Loutfy, R.O.; Yao, N.P.

    A continuous process for producing aluminum sulfide and for electrolyzing the aluminum sulfide to form metallic aluminum in which the aluminum sulfide is produced from aluminum oxide and COS or CS/sub 2/ in the presence of a chloride melt which also serves as the electrolysis bath. Circulation between the reactor and electrolysis cell is carried out to maintain the desired concentration of aluminum sulfide in the bath.

  8. Investigation of Product Performance of Al-Metal Matrix Composites Brake Disc using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Fatchurrohman, N.; Marini, C. D.; Suraya, S.; Iqbal, AKM Asif

    2016-02-01

    The increasing demand of fuel efficiency and light weight components in automobile sectors have led to the development of advanced material parts with improved performance. A specific class of MMCs which has gained a lot of attention due to its potential is aluminium metal matrix composites (Al-MMCs). Product performance investigation of Al- MMCs is presented in this article, where an Al-MMCs brake disc is analyzed using finite element analysis. The objective is to identify the potentiality of replacing the conventional iron brake disc with Al-MMCs brake disc. The simulation results suggested that the MMCs brake disc provided better thermal and mechanical performance as compared to the conventional cast iron brake disc. Although, the Al-MMCs brake disc dissipated higher maximum temperature compared to cast iron brake disc's maximum temperature. The Al-MMCs brake disc showed a well distributed temperature than the cast iron brake disc. The high temperature developed at the ring of the disc and heat was dissipated in circumferential direction. Moreover, better thermal dissipation and conduction at brake disc rotor surface played a major influence on the stress. As a comparison, the maximum stress and strain of Al-MMCs brake disc was lower than that induced on the cast iron brake disc.

  9. AC impedance spectroscopy studies on solid-state sintered zinc aluminum oxide (ZnAl2O4) ceramics

    NASA Astrophysics Data System (ADS)

    Kumar, B. Rajesh; Rao, T. Subba

    2012-07-01

    In the present investigation Zinc Aluminum Oxide (ZnAl2O4) is prepared by solid-state reaction technique. Dielectric constant (ɛ'), dielectric loss(tan δ), ac conductivity (σac) as a function of temperature are studied by varying frequencies from 100 Hz to 1MHz using an impedance analyzer. The dielectric constant and dielectric loss increases gradually with an increase of temperature, but it decreases with increase of frequency. The ac conductivity (σac) also increases with increases of frequency. The transition peaks for ZnAl2O4 are observed at 490°C, 510°C, 520°C for the frequencies 1 KHz, 10 KHz and 100 KHz. No transition peaks are found for the frequency 100 Hz and 1 MHz because of high conductive loss.

  10. The Influence of ScF3 Nanoparticles on the Physical and Mechanical Properties of New Metal Matrix Composites Based on A356 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Vorozhtsov, S.; Zhukov, I.; Promakhov, V.; Naydenkin, E.; Khrustalyov, A.; Vorozhtsov, A.

    2016-10-01

    Abstarct The development of the aerospace and automotive industries demands the development of aluminum alloys and composites reinforced with new nanoparticles. In this work, metal matrix composites (MMC) with an A356 aluminum alloy matrix reinforced with 0.2 wt.% and 1 wt.% of ScF3 nanoparticles were produced by ultrasonic dispersion of nanoparticles in the melt followed by casting in a metallic mold. Structure as well as physical and mechanical properties of the cast samples were examined using electron and optical microscopy, hardness and tensile testing. It is shown that nanoparticles clusters are formed during the solidification at grain boundaries and silicon inclusions. Increasing nanoparticles content significantly reduced the grain size in the MMC and increased the mechanical properties—ultimate tensile strength, elongation and hardness. The contribution of different strengthening mechanisms is discussed. It is suggested that the coefficient of thermal expansion mismatch between the nanoparticles ScF3 and the aluminum matrix is a dominant strengthening mechanism.

  11. Dendrite-Free Aluminum Electrodeposition from AlCl3-1-Ethyl-3-Methyl-Imidazolium Chloride Ionic Liquid Electrolytes

    NASA Astrophysics Data System (ADS)

    Pradhan, Debabrata; Reddy, Ramana G.

    2012-06-01

    A novel, dendrite-free electrorefining of aluminum scrap alloys (A360) was investigated by using a low-temperature AlCl3-1-ethyl-3-methyl-imidazolium chloride (EMIC) ionic liquid electrolyte on copper/aluminum cathodes. The bulk electrodeposition of aluminum was carried out at a fixed voltage of 1.5 V, temperatures 323 K to 383 K (50 °C to 110 °C), stirring rate (0 to 120 rpm), concentration (molar ratio AlCl3:EMIC = 1.25 to 2.0), and electrode surface modification (modified/unmodified). The study investigated the effect of electrode surface modification, cathode materials, temperature, stirring rate, electrolyte concentration, and deposition time on the deposit morphology of aluminum, cathode current density, and their role in production of dendrite-free aluminum deposit, which is essential for decreasing the production cost. The deposits were characterized using scanning electron microscope (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). It was shown that electrode surface modification, cathode overpotential, and stirring rate play an important role in dendrite-free deposit. Modified electrodes and stirring (60 rpm) eliminate dendritic deposition by reducing cathode overpotential below critical overpotential ( η_{{crt}} ≈ - 0.53V ) for dendrite formation. Pure aluminum (>99 pct) was deposited for all experiments with a current efficiency of 84 to 99 pct and energy consumption of 4.51 to 5.32 kWh/kg Al.

  12. Interaction of an aluminum atom with a closed subshell metal atom: Spectroscopic analysis of AlZn

    NASA Astrophysics Data System (ADS)

    Behm, Jane M.; Blume, Thorsten; Morse, Michael D.

    1994-10-01

    Resonant two-photon ionization spectroscopy has been employed to investigate diatomic AlZn produced by laser vaporization of a 1:2 Al:Zn alloy target disk in a supersonic expansion of helium. Several discrete transitions are reported in the energy range from 18 400 to 19 100 cm-1. Most of these are assigned as members of the B 2Π←X 2Π system, although an isolated band has been observed and assigned as the 2-0 band of the A Ω'=0.5←X 2Π1/2 system. A pair of strongly mixed levels are identified as resulting from a homogeneous spin-orbit perturbation between the A Ω=0.5, v'=3 and the B 2Π1/2, v'=1 levels, and the perturbation matrix element has been deduced to be 8.11 cm-1 for 27Al64Zn, 8.23 cm-1 for 27Al66Zn. The ground state has been unambiguously identified as a 2Πr state with a bond length of 2.6957±0.0004 Å. Comparisons to the results of the preceding article on the spectroscopy of AlCa are also provided, along with a discussion of the chemical bonding in AlZn in relation to AlCa, AlAr, and AlKr.

  13. Comparative study of Al(x)Ga(1-x)As/GaAs photocathodes with different aluminum concentrations by surface photovoltage spectroscopy.

    PubMed

    Jiao, GangCheng; Hu, Canglu; Liu, Jian; Qian, Yunsheng

    2015-10-01

    The influence of aluminum concentration in an Al(x)Ga(1-x)As window layer on the performance of Al(x)Ga(1-x)As/GaAs photocathodes was investigated. Three types of transmission-mode photocathode materials with different aluminum concentrations were designed for the comparative research. The surface photovoltage technique was applied to prepare samples. After the Cs-O activation process, spectral response curves of Al(x)Ga(1-x)As/GaAs photocathodes were obtained. Comparative studies show that a higher aluminum composition in the window layer is beneficial to improve the response of Al(x)Ga(1-x)As/GaAs photocathodes in the shortwave region. The surface photovoltage calculation formula of photocathode materials was put forward and used to obtain key performance parameters of Al(x)Ga(1-x)As/GaAs photocathodes by fitting calculations. Through calculations, the Al(x)Ga(1-x)As/GaAs interface recombination velocity, the minority carrier diffusion length of the window layer, and the emission layer were deduced, and there is a positive correlation between the aluminum composition in the window layer and the Al(x)Ga(1-x)As/GaAs interface recombination velocity, which is negative with the performance of photocathodes.

  14. Solute-derived thermal stability of nanocrystalline aluminum and processing factor influence on the formation of Al6Mn quasicrystals in melt-spinning

    NASA Astrophysics Data System (ADS)

    Baker, Andrew H.

    Thermal stability of nanograined metals can be difficult to attain due to the large driving force for grain growth that arises from the significant boundary area constituted by the nanostructure. Kinetic approaches for stabilization of the nanostructure effective at low homologous temperatures often fail at higher homologous temperatures. Thermodynamic approaches for thermal stabilization may offer higher temperature stability. In this research, modest alloying of aluminum with solute (1 at.% Sc, Yb, or Sr) was examined as a means to thermodynamically stabilize a bulk nanostructure at elevated temperatures. After using melt-spinning and ball-milling to create an extended solid-solution and nanostructure with average grain size on the order of 30-45 nm, 1 h annealing treatments at 673 K (0.72 Tm) , 773 K (0.83 Tm) , and 873 K (0.94 Tm) were applied. The alloys remain nanocrystalline (<100 nm) as measured by Warren-Averbach Fourier analysis of x-ray diffraction peaks and direct observation of TEM dark field micrographs, with the efficacy of stabilization: Sr>Yb>Sc. Disappearance of intermetallic phases in the Sr and Yb alloys in the x-ray diffraction spectra are observed to occur coincident with the stabilization after annealing, suggesting that precipitates dissolve and the boundaries are enriched with solute. Melt-spinning has also been shown to be an effective process to produce a class of ordered, but non-periodic crystals called quasicrystals. However, many of the factors related to the creation of the quasicrystals through melt-spinning are not optimized for specific chemistries and alloy systems. In a related but separate aspect of this research, melt-spinning was utilized to create metastable quasicrystalline Al6Mn in an alpha-Al matrix through rapid solidification of Al-8Mn (by mol) and Al-10Mn (by mol) alloys. Wheel speed of the melt-spinning wheel and orifice diameter of the tube reservoir were varied to determine their effect on the resulting volume

  15. Special Features of the Mechanical Characteristics of Al-Al2O3 Composites Produced By Explosive Compaction of Powders Under Shock-Wave Deformation

    NASA Astrophysics Data System (ADS)

    Zhukov, I. A.; Garkushin, G. V.; Vorozhtsov, S. A.; Khrustalyov, A. P.; Razorenov, S. V.; Kvetinskaya, A. V.; Promakhov, V. V.; Zhukov, A. S.

    2016-01-01

    The results obtained from investigations into the special features inherent in the mechanical characteristics (Hugoniot elastic limit and spall strength) observed under shock-wave loading of Al-Al2O3 composite samples produced by an explosive powder compaction technique are presented. Embedding 10 wt.% of aluminum oxide in the aluminum matrix has been found to increase the Hugoniot elastic limit as opposed to the commercialgrade AD1(Al 1013) aluminum alloy.

  16. Optimization of electrode size for aluminum-nitride matrix ultrasonic transducers in the frequency range above 200 MHz.

    PubMed

    Wei, Yangjie; Herzog, Thomas; Heuer, Henning

    2013-03-01

    This paper describes an optimization method of the top electrode size for a thin film matrix ultrasonic transducer (M-UT) in the frequency range above 200 MHz. The goal of this work is to design an optimal top electrode size for an M-UT providing the maximal output peak-peak voltage (V(PP)) and the maximal signal-to-noise ratio (SNR) without additional electrical impedance matching. In order to reduce the complexity of the M-UT with more than 1000 elements, an intrinsic matching by electrode size variation is necessary. However, the size of a single element top electrode for an M-UT is related to the number of elements within a targeted sensor area, V(PP) and SNR of the transducer. In this paper, varying the active area of the top electrode from 0.09 to 25 mm(2) shows that for an Al-AlN-Al on silicon wafer configuration connected with a JSR Ultrasonics pulser/receiver (50 ohms), the optimal electrode size is 1 mm(2). With the optimal size electrode, the maximum output V(PP) of 0.08 V and the SNR of 42.93 dB are achieved at the resonance frequency of 225 MHz, and the bandwidth is 16.21 MHz.

  17. Aluminum-Magnesium and Oxygen Isotope Study of Relict Ca-Al-rich Inclusions in Chondrules

    NASA Astrophysics Data System (ADS)

    Krot, Alexander N.; McKeegan, Kevin D.; Huss, Gary R.; Liffman, Kurt; Sahijpal, Sandeep; Hutcheon, Ian D.; Srinivasan, Gopalan; Bischoff, Adolph; Keil, Klaus

    2006-03-01

    Relict Ca-Al-rich inclusions (CAIs) in chondrules crystallized before their host chondrules and were subsequently partly melted together with chondrule precursors during chondrule formation. Like most CAIs, relict CAIs are 16O enriched (Δ17O<-20‰) compared to their host chondrules (Δ17O>-9‰). Hibonite in a relict CAI from the ungrouped carbonaceous chondrite Adelaide has a large excess of radiogenic 26Mg (26Mg*) from the decay of 26Al, corresponding to an initial 26Al/27Al ratio [(26Al/27Al)I] of (3.7+/-0.5)×10-5 in contrast, melilite in this CAI and plagioclase in the host chondrule show no evidence for 26Mg* [(26Al/27Al)I of <5×10-6]. Grossite in a relict CAI from the CH carbonaceous chondrite PAT 91546 has little 26Mg*, corresponding to a (26Al/27Al)I of (1.7+/-1.3)×10-6. Three other relict CAIs and their host chondrules from the ungrouped carbonaceous chondrite Acfer 094, CH chondrite Acfer 182, and H3.4 ordinary chondrite Sharps do not have detectable 26Mg* [(26Al/27Al)I<1×10-5, <(4-6)×10-6, and <1.3×10-5, respectively]. Isotopic data combined with mineralogical observations suggest that relict CAIs formed in an 16O-rich gaseous reservoir before their host chondrules, which originated in an 16O-poor gas. The Adelaide CAI was incorporated into its host chondrule after 26Al had mostly decayed, at least 2 Myr after the CAI formed, and this event reset 26Al-26Mg systematics.

  18. Development of a job-exposure matrix for exposure to total and fine particulate matter in the aluminum industry

    PubMed Central

    Noth, Elizabeth M.; Dixon-Ernst, Christine; Liu, Sa; Cantley, Linda; Tessier-Sherman, Baylah; Eisen, Ellen A.; Cullen, Mark R.; Hammond, S. Katharine

    2014-01-01

    Increasing evidence indicates that exposure to particulate matter (PM) at environmental concentrations increases the risk of cardiovascular disease, particularly PM with an aerodynamic diameter of less than 2.5μm (PM2.5). Despite this, the health impacts of higher occupational exposures to PM2.5 have rarely been evaluated. In part, this research gap derives from the absence of information on PM2.5 exposures in the workplace. To address this gap, we have developed a job-exposure matrix (JEM) to estimate exposure to two size fractions of PM in the aluminum industry. Measurements of total PM (TPM) and PM2.5 were used to develop exposure metrics for an epidemiologic study. TPM exposures for distinct exposure groups (DEGs) in the JEM were calculated using 8,385 personal TPM samples collected at 11 facilities (1980-2011). For 8 of these facilities, simultaneous PM2.5 and TPM personal monitoring was conducted from 2010-2011 to determine the percent of TPM that is composed of PM2.5 (%PM2.5) in each DEG. The mean TPM from the JEM was then multiplied by %PM2.5 to calculate PM2.5 exposure concentrations in each DEG. Exposures in the smelters were substantially higher than in fabrication units; mean TPM concentrations in smelters and fabrication facilities were 3.86 mg/m3 and 0.76 mg/m3, and the corresponding mean PM2.5 concentrations were 2.03 mg/m3 and 0.40 mg/m3. Observed occupational exposures in this study generally exceeded environmental PM2.5 concentrations by an order of magnitude. PMID:24022670

  19. Effects of pH, surface finish and thermal treatment on the corrosion of AlFeNi aluminum alloy. Characterization of oxide layers

    NASA Astrophysics Data System (ADS)

    Nabhan, D.; Kapusta, B.; Billaud, P.; Colas, K.; Hamon, D.; Dacheux, N.

    2015-02-01

    The aluminum alloy AlFeNi used as fuel cladding for the Jules Horowitz Reactor (JHR) may undergo corrosion in the reactor environment. In order to qualify the corrosion behavior of the fuel elements of the JHR in accidental conditions, several specimens of AlFeNi have been corroded at 250 °C for different durations (9-34 days) in distilled water at various pH (4.9, 5.2 and 5.6) chosen to simulate that currently considered for the JHR. On all specimens, the only crystalline corrosion product formed is boehmite (AlOOH). The corrosion film is composed of three oxide layers which show through thickness chemical composition variations. The iron-nickel precipitates pre-existing in the metal matrix are present in the inner and intermediate oxide layers though oxidized. For long corrosion times, some of the iron and nickel particles are released in the water and some precipitation is observed at the surface of the oxide layer. The effect of surface finish (as received or polished) and thermal treatment (annealed and not annealed) on the oxide growth rate has also been investigated. For durations over 25 days, pH = 5.6 appears to be more favorable than pH = 5.2 and 4.9 in terms of oxide thickness and weight gain limitation. This effect of pH is however reduced on unpolished specimens. The effect of surface finish on the corrosion behavior as measured by optical microscopy appears to be strong, especially for pH = 4.9 where polished samples exhibited an accelerated evolution of the oxide thickness and of the mass gain. This could be due to the combined effect of a strong acid solution (pH = 4.9) and of the local microstructural changes formed at the interface through polishing. The effect of thermal treatment on the behavior of unpolished AlFeNi specimens during corrosion tests in the conditions investigated was found to be small. In this study, microstructural and chemical analyses were performed on the corroded specimens in order to get a better understanding of the

  20. Deformation textures of aluminum in a multilayered Ti/Al/Nb composite severely deformed by accumulative roll bonding

    SciTech Connect

    Qu, Peng Zhou, Liming Acoff, Viola L.

    2015-09-15

    The accumulative roll bonding process was carried out to produce multilayered Ti/Al/Nb composites up to four cycles. Scanning electron microscopy, transmission electron microscopy electron backscattered diffraction and nanoindentation were employed to investigate the microstructural and texture evolution. A homogenous distribution of Ti/Nb necking layers in Al matrix was achieved after four ARB cycles. Grain refinement was observed to increase with increasing number of ARB cycles. The fraction of high-angle grain boundaries as also increased. Strong recrystallization texture appeared for high number of ARB cycles due to the adiabatic heat that occurs during ARB processing. The shear band at the Ti/Al interface reduced the intensity of the cold rolling fiber textures of Al. There was no evidence of shear component from the orientation distribution function results.

  1. Observation of an elementary cuboctahedron of Xe nanocrystal in an Al matrix.

    SciTech Connect

    Allen, C. W.; Birtcher, R. C.; Donnelly, S. E.; Furuya, K.; Ryan, E. A.; Song, M.

    1999-03-10

    When a noble gas element such as Xe is implanted in an fcc metal matrix such as Al at room temperature, a fine dispersion of precipitates forms. The precipitates are elementary fcc crystals up to diameters of several nanometers (for Xe in Al, 8-10 rim), above which they are non-crystalline. The precipitates exhibit a cube-on-cube orientation relation with the matrices and have lattice parameters which are much larger than those of the matrices (a{sub Xe} = 1.5a{sub Al}). Thus the interphase interfaces are incommensurate though the lattices are isotactic. The precipitates assume the shape of matrix cavities; for an Al matrix, at equilibrium this is a cuboctahedron, a {r_brace}111{l_brace} octahedron truncated at the corners on {l_brace}100{r_brace}. Fig. 1 is a sketch of a dispersion of such cuboctahedra, viewed approximately along a {l_angle}110{r_angle}. For this study specimens were prepared in the HVEM-Tandem Facility at Argonne National Laboratory by implanting 35 keV Xe to a dose of 4x10{sup 19} m{sup {minus}2} into well-annealed 5N Al discs which had been thinned by jet electropolishing. The range of the implant is approximately 25 nm. Specimens were examined at high resolution in the JEOL ARM-1000 high voltage electron microscope (HVEM) at the High Resolution Beam Station of the National Research Institute for Metals (NRIM), Tsukuba, Japan. The HVEM was operated at 1 MeV with a LaB{sub 6} electron source. A series of studies of electron irradiation effects in this material have been conducted, which have revealed a number of irradiation-induced phenomena including migration within the matrix, changes in shape, faulting, melting, crystallization and coalescence of Xe precipitates. In this presentation, the structure of the smallest possible cuboctahedral Xe nanocrystal will be discussed and its apparently random migration under the influence of the electron irradiation will be demonstrated.

  2. Structure of the aluminum alloy Al-Cu-Mg cryorolled to different strains

    NASA Astrophysics Data System (ADS)

    Krymskiy, S. V.; Avtokratova, E. V.; Sitdikov, O. Sh.; Mikhaylovskaya, A. V.; Markushev, M. V.

    2015-07-01

    Methods of optical metallography, X-ray diffraction, and transmission and scanning electron microscopy were used to study changes in the structure of the aluminum alloy D16 (2024) caused by isothermal rolling at a temperature of liquid nitrogen. It has been established that the basic structural changes that take place in the material upon deformations to e ˜ 2.0 are due to the formation and evolution of the dislocation structure, which contains cells of nanometer size. With further straining to e ˜ 3.5, the processes of recovery and recrystallization become activated, which lead to the formation of a mixed grain-subgrain nanosized structure.

  3. Inter-wall bridging induced peeling of multi-walled carbon nanotubes during tensile failure in aluminum matrix composites.

    PubMed

    Chen, Biao; Li, Shufeng; Imai, Hisashi; Umeda, Junko; Takahashi, Makoto; Kondoh, Katsuyoshi

    2015-02-01

    In situ scanning electron microscopy (SEM) observation of a tensile test was performed to investigate the fracturing behavior of multi-walled carbon nanotubes (MWCNTs) in powder metallurgy Al matrix composites. A multiple peeling phenomenon during MWCNT fracturing was clearly observed. Its formation mechanism and resultant effect on the composite strength were examined. Through transition electron microscopy characterizations, it was observed that defective structures like inter-wall bridges cross-linked adjacent walls of MWCNTs. This structure was helpful to improve the inter-wall bonding conditions, leading to the effective load transfer between walls and resultant peeling behaviors of MWCNTs. These results might provide new understandings of the fracturing mechanisms of carbon nanotube reinforcements for designing high-performance nanocomposites. PMID:25437849

  4. Inter-wall bridging induced peeling of multi-walled carbon nanotubes during tensile failure in aluminum matrix composites.

    PubMed

    Chen, Biao; Li, Shufeng; Imai, Hisashi; Umeda, Junko; Takahashi, Makoto; Kondoh, Katsuyoshi

    2015-02-01

    In situ scanning electron microscopy (SEM) observation of a tensile test was performed to investigate the fracturing behavior of multi-walled carbon nanotubes (MWCNTs) in powder metallurgy Al matrix composites. A multiple peeling phenomenon during MWCNT fracturing was clearly observed. Its formation mechanism and resultant effect on the composite strength were examined. Through transition electron microscopy characterizations, it was observed that defective structures like inter-wall bridges cross-linked adjacent walls of MWCNTs. This structure was helpful to improve the inter-wall bonding conditions, leading to the effective load transfer between walls and resultant peeling behaviors of MWCNTs. These results might provide new understandings of the fracturing mechanisms of carbon nanotube reinforcements for designing high-performance nanocomposites.

  5. Plasticity-improved Zr-Cu-Al bulk metallic glass matrix composites containing martensite phase

    NASA Astrophysics Data System (ADS)

    Sun, Y. F.; Wei, B. C.; Wang, Y. R.; Li, W. H.; Cheung, T. L.; Shek, C. H.

    2005-08-01

    Zr48.5Cu46.5Al5 bulk metallic glass matrix composites with diameters of 3 and 4mm were produced through water-cooled copper mold casting. Micrometer-sized bcc based B2 structured CuZr phase containing martensite plate, together with some densely distributed nanocrystalline Zr2Cu and plate-like Cu10Zr7 compound, was found embedded in a glassy matrix. The microstructure formation strongly depends on the composition and cooling rate. Room temperature compression tests reveal significant strain hardening and plastic strains of 7.7% and 6.4% before failure are obtained for the 3-mm- and 4-mm-diam samples, respectively. The formation of the martensite phase is proposed to contribute to the strain hardening and plastic deformation of the materials.

  6. Microstructural Development in Irradiated U-7Mo/6061 Al Alloy Matrix Dispersion Fuel

    SciTech Connect

    Dennis D. Keiser, Jr.; Adam B. Robinson; Jan-Fong Jue; Pavel G. Medvedev; Daniel M. Wachs; M. Ross Finlay

    2009-09-01

    A U-7Mo alloy/6061 Al alloy matrix dispersion fuel plate was irradiated in the Advanced Test Reactor and then destructively examined using optical metallography and scanning electron microscopy to characterize the developed microstructure. Results were compared to the microstructures of as-fabricated dispersion fuel to identify changes that occurred during irradiation. The interaction layers that formed on the surface of the fuel U-7Mo particles during fuel fabrication exhibited stable irradiation performance as a result of the ~0.88 wt% Si present in the fuel meat matrix. During irradiation, the interaction layers changed very little in thickness and composition. The overall irradiation performance of the fuel plate to moderate power and burnup was considered excellent.

  7. Plasticity-improved Zr-Cu-Al bulk metallic glass matrix composites containing martensite phase

    SciTech Connect

    Sun, Y.F.; Wei, B.C.; Wang, Y.R.; Li, W.H.; Cheung, T.L.; Shek, C.H.

    2005-08-01

    Zr{sub 48.5}Cu{sub 46.5}Al{sub 5} bulk metallic glass matrix composites with diameters of 3 and 4 mm were produced through water-cooled copper mold casting. Micrometer-sized bcc based B2 structured CuZr phase containing martensite plate, together with some densely distributed nanocrystalline Zr{sub 2}Cu and plate-like Cu{sub 10}Zr{sub 7} compound, was found embedded in a glassy matrix. The microstructure formation strongly depends on the composition and cooling rate. Room temperature compression tests reveal significant strain hardening and plastic strains of 7.7% and 6.4% before failure are obtained for the 3-mm- and 4-mm-diam samples, respectively. The formation of the martensite phase is proposed to contribute to the strain hardening and plastic deformation of the materials.

  8. Tensile flow properties of Al-based matrix composites reinforced with a random planar network of continuous metallic fibers

    SciTech Connect

    Boland, F.; Salmon, C.; Delannay, F.; Colin, C.

    1998-11-20

    Squeeze casting was used for processing two new types of composites: pure Al matrix composites reinforced with fibers of Inconel 601, and AS13 (Al-12% Si) matrix composites reinforced with fibers of Inconel 601 or stainless steel 316L. The fibers are continuous with a diameter of 12 {micro}m and their volume fraction in the composites varied from 20 to 80%. The processing conditions were such that no trace of interfacial reaction compound or of matrix precipitate resulting from the dissolution of elements of the fibers could be detected. The quality of the process was attested by Young`s modulus and electrical conductivity measurements. Tensile tests were carried out from room temperature up to 300 C. The composites with the pure Al matrix present a remarkable tensile ductility. They thus constitute convenient materials for assessing continuum plasticity models for composites. Properties of composites with the AS13 matrix are much affected by interface adhesion strength.

  9. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1973-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651 and titanium 6Al-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 7) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity), and demineralized distilled water. Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, titanium stressed specimens showed no reactions to its environment. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 and aluminum 2014-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl), while aluminum 2219-T87 seem to resist stress corrosion cracking in sodium chloride at three levels of stress (25%, 50%, and 75% Y.S.). In organic fluids of methyl, ethyl, and iso-propyl alcohol, 2014-T6 and 7075-T651 did not fail by SCC; but 2014-T651 was susceptible to SCC in methly alcohol, but resistant in ethyl alcohol, iso-propyl alcohol and demineralized distilled water.

  10. Chemical compatibility of a TiAl-Nb melt with oxygen-free crucible ceramics made of aluminum nitride

    NASA Astrophysics Data System (ADS)

    Kartavykh, A. V.; Cherdyntsev, V. V.

    2008-12-01

    The problem of uncontrolled oxygen contamination of intermetallic TiAl ingots is considered for the application of crucibles and molds based on traditional oxide ceramics. A synthesized Ti-45.9Al-8Nb (at %) alloy is solidified in alternative oxygen-free crucibles made of high-purity aluminum nitride (99.99% AlN) upon holding at 1670°C for 5, 12, and 25 min and subsequent quenching in a high-purity argon atmosphere. The initial material and the solidified ingots are studied by scanning electron microscopy, optical microscopy, X-ray diffraction, electron-probe microanalysis, and gas-content chemical analysis. The key features of the interaction of the TiAl-Nb melt with AlN ceramics are revealed. Partial thermal dissociation of the crucible material according to the reaction AlN → Al + N and the reaction of atomic nitrogen with the melt lead to the formation of a solid 6.4-μm-thick TiN coating on the ingot surface and provide perfect wettability of the crucible by the melt and easy removal of solidified casting items from the mold. The TiN coating serves as a diffusion barrier that hinders the diffusion of nitrogen and residual oxygen from the pores in the crucible toward the melt. As a result, no oxide particles are detected in the ingots. However, few single microprecipitates of two nitride phases ((Ti,Al) x N y , NbN) are detected in the near-bottom region, 300 μm thick, in the alloy after holding at 1670°C for 25 min. The total oxygen contamination in a two-phase α2 + γ ingot does not exceed 1100 wt ppm, which is 1.5-2 times lower than that obtained in the experiments performed with modern advanced oxide crucibles made of yttrium ceramics Y2O3. AlN is shown to be a promising crucible material that can be considered as an alternative to oxide ceramics in the metallurgy of TiAl intermetallics.

  11. Aluminum-centered tetrahedron-octahedron transition in advancing Al-Sb-Te phase change properties.

    PubMed

    Xia, Mengjiao; Ding, Keyuan; Rao, Feng; Li, Xianbin; Wu, Liangcai; Song, Zhitang

    2015-02-24

    Group IIIA elements, Al, Ga, or In, etc., doped Sb-Te materials have proven good phase change properties, especially the superior data retention ability over popular Ge2Sb2Te5, while their phase transition mechanisms are rarely investigated. In this paper, aiming at the phase transition of Al-Sb-Te materials, we reveal a dominant rule of local structure changes around the Al atoms based on ab initio simulations and nuclear magnetic resonance evidences. By comparing the local chemical environments around Al atoms in respective amorphous and crystalline Al-Sb-Te phases, we believe that Al-centered motifs undergo reversible tetrahedron-octahedron reconfigurations in phase transition process. Such Al-centered local structure rearrangements significantly enhance thermal stability of amorphous phase compared to that of undoped Sb-Te materials, and facilitate a low-energy amorphization due to the weak links among Al-centered and Sb-centered octahedrons. Our studies may provide a useful reference to further understand the underlying physics and optimize performances of all IIIA metal doped Sb-Te phase change materials, prompting the development of NOR/NAND Flash-like phase change memory technology.

  12. Aluminum-Centered Tetrahedron-Octahedron Transition in Advancing Al-Sb-Te Phase Change Properties

    PubMed Central

    Xia, Mengjiao; Ding, Keyuan; Rao, Feng; Li, Xianbin; Wu, Liangcai; Song, Zhitang

    2015-01-01

    Group IIIA elements, Al, Ga, or In, etc., doped Sb-Te materials have proven good phase change properties, especially the superior data retention ability over popular Ge2Sb2Te5, while their phase transition mechanisms are rarely investigated. In this paper, aiming at the phase transition of Al-Sb-Te materials, we reveal a dominant rule of local structure changes around the Al atoms based on ab initio simulations and nuclear magnetic resonance evidences. By comparing the local chemical environments around Al atoms in respective amorphous and crystalline Al-Sb-Te phases, we believe that Al-centered motifs undergo reversible tetrahedron-octahedron reconfigurations in phase transition process. Such Al-centered local structure rearrangements significantly enhance thermal stability of amorphous phase compared to that of undoped Sb-Te materials, and facilitate a low-energy amorphization due to the weak links among Al-centered and Sb-centered octahedrons. Our studies may provide a useful reference to further understand the underlying physics and optimize performances of all IIIA metal doped Sb-Te phase change materials, prompting the development of NOR/NAND Flash-like phase change memory technology. PMID:25709082

  13. A comparative study of ZnAl2O4 nanoparticles synthesized from different aluminum salts for use as fluorescence materials

    NASA Astrophysics Data System (ADS)

    Wang, Shi-Fa; Sun, Guang-Zhuang; Fang, Lei-Ming; Lei, Li; Xiang, Xia; Zu, Xiao-Tao

    2015-08-01

    Three ZnAl2O4 samples were prepared via a modified polyacrylamide gel method using a citric acid solution with different aluminum salt starting materials, including AlCl3•6H2O, Al2(SO4)3•18H2O, and Al(NO3)3•9H2O under identical conditions. The influence of different aluminum salts on the morphologies, phase purity, and optical and fluorescence properties of the as-prepared ZnAl2O4 nanoparticles were studied. The experimental results demonstrate that the phase purity, particle size, morphology, and optical and fluorescence properties of ZnAl2O4 nanoparticles can be manipulated by the use of different aluminum salts as starting materials. The energy bandgap (Eg) values of ZnAl2O4 nanoparticles increase with a decrease in particle size. The fluorescence spectra show that a major blue emission band around 400 nm and two weaker side bands located at 410 and 445 nm are observed when the excitation wavelength is 325 nm. The ZnAl2O4 nanoparticles prepared from Al(NO3)3•9H2O exhibit the largest emission intensity among the three ZnAl2O4 samples, followed in turn by the ZnAl2O4 nanoparticles prepared from Al2(SO4)3•18H2O and AlCl3•6H2O. These differences are attributed to combinational changes in Eg and the defect types of the ZnAl2O4 nanoparticles.

  14. A comparative study of ZnAl2O4 nanoparticles synthesized from different aluminum salts for use as fluorescence materials.

    PubMed

    Wang, Shi-Fa; Sun, Guang-Zhuang; Fang, Lei-Ming; Lei, Li; Xiang, Xia; Zu, Xiao-Tao

    2015-01-01

    Three ZnAl2O4 samples were prepared via a modified polyacrylamide gel method using a citric acid solution with different aluminum salt starting materials, including AlCl3 ∙ 6H2O, Al2(SO4)3 ∙ 18H2O, and Al(NO3)3 ∙ 9H2O under identical conditions. The influence of different aluminum salts on the morphologies, phase purity, and optical and fluorescence properties of the as-prepared ZnAl2O4 nanoparticles were studied. The experimental results demonstrate that the phase purity, particle size, morphology, and optical and fluorescence properties of ZnAl2O4 nanoparticles can be manipulated by the use of different aluminum salts as starting materials. The energy bandgap (Eg) values of ZnAl2O4 nanoparticles increase with a decrease in particle size. The fluorescence spectra show that a major blue emission band around 400 nm and two weaker side bands located at 410 and 445 nm are observed when the excitation wavelength is 325 nm. The ZnAl2O4 nanoparticles prepared from Al(NO3)3 ∙ 9H2O exhibit the largest emission intensity among the three ZnAl2O4 samples, followed in turn by the ZnAl2O4 nanoparticles prepared from Al2(SO4)3 ∙ 18H2O and AlCl3∙6H2O. These differences are attributed to combinational changes in Eg and the defect types of the ZnAl2O4 nanoparticles. PMID:26238034

  15. A comparative study of ZnAl2O4 nanoparticles synthesized from different aluminum salts for use as fluorescence materials

    PubMed Central

    Wang, Shi-Fa; Sun, Guang-Zhuang; Fang, Lei-Ming; Lei, Li; Xiang, Xia; Zu, Xiao-Tao

    2015-01-01

    Three ZnAl2O4 samples were prepared via a modified polyacrylamide gel method using a citric acid solution with different aluminum salt starting materials, including AlCl3∙6H2O, Al2(SO4)3∙18H2O, and Al(NO3)3∙9H2O under identical conditions. The influence of different aluminum salts on the morphologies, phase purity, and optical and fluorescence properties of the as-prepared ZnAl2O4 nanoparticles were studied. The experimental results demonstrate that the phase purity, particle size, morphology, and optical and fluorescence properties of ZnAl2O4 nanoparticles can be manipulated by the use of different aluminum salts as starting materials. The energy bandgap (Eg) values of ZnAl2O4 nanoparticles increase with a decrease in particle size. The fluorescence spectra show that a major blue emission band around 400 nm and two weaker side bands located at 410 and 445 nm are observed when the excitation wavelength is 325 nm. The ZnAl2O4 nanoparticles prepared from Al(NO3)3∙9H2O exhibit the largest emission intensity among the three ZnAl2O4 samples, followed in turn by the ZnAl2O4 nanoparticles prepared from Al2(SO4)3∙18H2O and AlCl3∙6H2O. These differences are attributed to combinational changes in Eg and the defect types of the ZnAl2O4 nanoparticles. PMID:26238034

  16. Modeling deformation behavior of Cu-Zr-Al bulk metallic glass matrix composites

    NASA Astrophysics Data System (ADS)

    Pauly, S.; Liu, G.; Wang, G.; Das, J.; Kim, K. B.; Kühn, U.; Kim, D. H.; Eckert, J.

    2009-09-01

    In the present work we prepared an in situ Cu47.5Zr47.5Al5 bulk metallic glass matrix composite derived from the shape memory alloy CuZr. We use a strength model, which considers percolation and a three-microstructural-element body approach, to understand the effect of the crystalline phase on the yield stress and the fracture strain under compressive loading, respectively. The intrinsic work-hardenability due to the martensitic transformation of the crystalline phase causes significant work hardening also of the composite material.

  17. In situ SEM thermal fatigue of Al/graphite metal matrix composites

    NASA Technical Reports Server (NTRS)

    Zong, G. S.; Rabenberg, L.; Marcus, H. L.

    1990-01-01

    Several thermal fatigue-induced failure mechanisms are deduced for unidirectional graphite-reinforced 6061 Al-alloy MMCs subjected to in situ thermal cycling. These thermal cycling conditions are representative of MMC service cycles in aerospace environments, where thermal fatigue is primarily associated with changes in the stress states near the interfaces due to coefficient of thermal expansion mismatch between fiber and matrix. This in situ SEM thermal-cycling study clarified such factors affecting MMCs' thermal fatigue as local fiber content and distribution, void volume, fiber stiffness, thermal excursion magnitude, and number of thermal cycles. MMC microfailure modes in thermal fatigue have been deduced.

  18. Characterization of anisotropie elastic constants of silicon-carbide participate reinforced aluminum metal matrix composites: Part I. Experiment

    NASA Astrophysics Data System (ADS)

    Jeong, Hyunjo; Hsu, David K.; Shannon, Robert E.; Liaw, Peter K.

    1994-04-01

    The anisotropic elastic properties of silicon-carbide particulate (SiC p ) reinforced Al metal matrix composites were characterized using ultrasonic techniques and microstructural analysis. The composite materials, fabricated by a powder metallurgy extrusion process, included 2124, 6061, and 7091 Al alloys reinforced by 10 to 30 pct of α-SiC p by volume. Results were presented for the assumed orthotropic elastic constants obtained from ultrasonic velocities and for the microstructural data on particulate shape, aspect ratio, and orientation distribution. All of the composite samples exhibited a systematic anisotropy: the stiffness in the extrusion direction was the highest, and the stiffness in the out-of-plane direction was the lowest. Microstructural analysis suggested that the observed anisotropy could be attributed to the preferred orientation of SiC p . The ultrasonic velocity was found to be sensitive to internal defects such as porosity and intermetallic compounds. It has been observed that ultrasonics may be a useful, nondestructive technique for detecting small directional differences in the overall elastic constants of the composites since a good correlation has been noted between the velocity and microstructure and the mechanical test. By incorporating the observed microstructural characteristics, a theoretical model for predicting the anisotropic stiffnesses of the composites has been developed and is presented in a companion article (Part II).

  19. Control of interfacial reactions during liquid phase processing of aluminum matrix composites reinforced with INCONEL 601 fibers

    NASA Astrophysics Data System (ADS)

    Boland, F.; Colin, C.; Delannay, F.

    1998-06-01

    A comprehensive investigation is made of the parameters affecting the extent of interface reactions during squeeze casting of composites consisting of a matrix of either pure Al or alloy AS13 reinforced with fibers of INCONEL 601. The process parameters are the preform thickness and temperature, the fiber volume fraction, the temperature and mass of the liquid metal, and the temperature of the die. Adjustment of these process parameters made possible the full control of reactions. It is found that reactions proceed mainly in the solid state after decomposition of the oxide barrier layer covering the fibers. A simple kinetic model is developed that enlightens the role of this barrier layer. No trace of reaction could be detected in composites processed using preoxidized preforms. Alloying Al with Si also induces a drastic reduction of reactivity. The high ductility of the composites attests to the processing quality. An original procedure is proposed for measuring the activation energy for initiation of reactions by differential thermal analysis.

  20. The Development of Multicultural Counselling Competencies (MCC) Training Module Based on MCC Matrix Model by Sue et al. (1992)

    ERIC Educational Resources Information Center

    Anuar, Azad Athahiri; Rozubi, Norsayyidatina Che; Abdullah, Haslee Sharil

    2015-01-01

    The aims of this study were to develop and validate a MCC training module for trainee counselor based on MCC matrix model by Sue et al. (1992). This module encompassed five sub modules and 11 activities developed along the concepts and components of the MCC matrix model developed by Sue, Arredondo dan McDavis (1992). The design method used in this…

  1. Constitutive Modeling of High-Temperature Flow Behavior of Al-0.62Mg-0.73Si Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Sun, Y.; Ye, W. H.; Hu, L. X.

    2016-04-01

    The high-temperature flow behavior of an aerospace structural material Al-0.62 Mg-0.73Si aluminum alloy was researched in this work. The isothermal compression tests were carried out in the temperature range of 683-783 K and strain rate range of 0.001-1 s-1. Based on the obtained true stress-true strain curves, the constitutive relationship of the alloy was revealed by establishing the Arrhenius-type constitutive model and a modified Johnson-Cook model. It was found that the flow characteristics were closely related to deformation temperature and strain rate. The activation energy of the studied material was calculated to be approximately 174 kJ mol-1. A comparative study has been conducted on the accuracy and reliability of the proposed models using statistics analysis method. It was proved by error analysis that the Arrhenius-type model had a better performance than the modified Johnson-Cook model.

  2. Formation of layered Fe(II)-Al(III)-hydroxides during reaction of Fe(II) with aluminum oxide.

    PubMed

    Elzinga, Evert J

    2012-05-01

    The reactivity of aqueous Fe(II) with aluminum oxide in anoxic solutions was investigated with batch kinetic experiments combined with Fe K edge X-ray absorption spectroscopy measurements to characterize Fe(II) sorption products. Formation of Fe(II)-Al(III)-layered double hydroxides with an octahedral sheet structure similar to nikischerite (NaFe(II)(6) Al(3)(SO(4))(2)(OH)(18) (H(2)O)(12)) was observed within a few hours during sorption at pH 7.5 and aqueous Fe(II) concentrations of 1-3 mM. These Fe(II) phases are composed of brucite-like Fe(II)(OH)(2) sheets with partial substitution of Al(III) for Fe(II), charge balanced by anions coordinated along the basal planes. Their fast rate of formation suggests that these previously unrecognized Fe(II) phases, which are structurally and compositionally similar to green rust, may be an important sink of Fe(II) in suboxic and anoxic geochemical environments, and impact the fate of structurally compatible trace metals, such as Co(II), Ni(II), and Zn(II), as well as redox-reactive species including Cr(VI) and U(VI). Further studies are required to assess the thermodynamics, formation kinetics, and stability of these Fe(II) minerals under field conditions. PMID:22409244

  3. Exfoliation corrosion susceptibility and mechanisms of Al -- Li 2060 T8E30 aluminum lithium alloy in acidic media

    NASA Astrophysics Data System (ADS)

    Karayan, Ahmad Ivan

    The Al - Li 2060 aluminum lithium alloy was first launched in 2011. This alloy is a potential candidate for the use at wing/fuselage forgings, lower wing, and fuselage/pressure cabin. However, since its first launching, the corrosion properties of this alloy has not been extensively explored. There are three common laboratory tests for assessing the exfoliation corrosion (EFC) susceptibility of aluminum alloy 2XXX, namely EFC test in EXCO, modified EXCO and MASTMAASIS media. The objectives of this work is to study the susceptibility and mecahnism of corrosion of this alloy in EXCO, modified EXCO and MATSMAASIS media. These three media are acid. In the EXCO solution, this alloy suffers EFC after a 96-hour EFC test. The pH dramatically increases in the first 11 hours from 0.25 to 0.30. The pH then slightly increases and tends to remain constant at pH of 3.45 after 96 hours. The cyclic potentiodynamic polarization (CPP) test results show the presence of negative hysteresis and one breakdwon potential. This negative hysteresis suggests the absence of pitting corrosion due to the breakdown of passive film. The potentiostatic tests at potentials below and above the breakdown potential show an abrupt increase in potential in the first minutes and the presence of current transients. The scanning electron microscopy (SEM)-energy dispersive x-ray spectroscopy (EDS) examination confirms that the Al 20Cu2Mn3 particles preferentially dissolve, leaving the pitting after a potentiostatic test below the breakdown potential. From the potentiostatic test at a potential above the breakdown potential and an SEM examination after this potentiostatic test, intergranular corrosion (IGC) was observed. The electrochemical impedance spectroscopy (EIS) test and mathematical modeling indicates that the adsorption of intermediates in reduction of hydrogen ions is dominant in the first hours of immersion. The two time constants are observed when EFC occurs. The video capture microscopy

  4. The solidification microstructure of Al-Cu-Si alloys metal matrix composites

    SciTech Connect

    Garbellini, O.; Palacio, H.; Biloni, H.

    1998-12-31

    The relationship between solidification microstructure and fluidity in MMC was studied. The composites were fabricated by infiltration of liquid metal into a alumina SAFFIL fibers preform under a gas pressure, using alloys of the AlCuSi system as matrices. The fluidity was measured in terms of classic foundry practice (i.e., the distance of flow liquid metal into the preform, while solidifying). The characterization of solidification microstructure in the cast composite was analyzed and correlated with the results of fluidity. The attention was particularly focused on such effects as the presence or absence of selective nucleation, the refinement of certain solidifying phases in the presence of fibers and their influence on microstructure formation and segregation of certain elements present in the liquid at the fiber matrix interface. By comparing reinforced and non reinforced zones, it was shown that the presence of fibers resulted in a refinement of the dendritic arm spacing of the {alpha}Al phase, with nucleation of Si on the fibers and without nucleation of primary Al dendrites. The results were discussed and compared with the microstructures and fluidity test of the unreinforced Al-Cu-Si alloys.

  5. Aluminum nanocomposites for elevated temperature applications

    NASA Astrophysics Data System (ADS)

    Borgonovo, C.; Apelian, D.; Makhlouf, M. M.

    2011-02-01

    Aluminum casting alloys conventionally used in the automotive and aerospace industries (i.e., Al-Zn-Mg, and Al-Cu-Mg systems) are able to achieve excellent tensile strength at room temperature. At high temperatures, such alloys lose dimensional stability and their mechanical properties rapidly degrade. Aluminum-based nanocomposites show the potential for enhanced performance at high temperatures. The manufacturing process, however, is difficult; a viable and effective method for large-scale applications has not been developed. In the current study, an innovative and cost-effective approach has been adopted to manufacture Al/AlN composites. A nitrogen-bearing gas is injected into the melt and AlN particles synthesize in-situ via chemical reaction. In a preliminary stage, a model able to predict the amount of reinforcement formed has been developed. AlN dispersoids have been succesfully synthesized in the matrix and the model has been experimentally validated.

  6. Matrix grain characterisation by electron backscattering diffraction of powder metallurgy aluminum matrix composites reinforced with MoSi{sub 2} intermetallic particles

    SciTech Connect

    Corrochano, J. Hidalgo, P.; Lieblich, M.; Ibanez, J.

    2010-11-15

    Research highlights: Six extruded PM AA6061/MoSi{sub 2}/15p were processed with and without ball milling {yields} EBSD was used to characterise matrix grain size and grain orientation. {yields} Ball milling decreases matrix grain size to submicrometric level. {yields} Ball milling produces a more equiaxed microstructure and larger misorientation. {yields} Increasing milling time produces matrix texture randomization.

  7. Site Selection and Pseudo-Clustering Behaviors of Alloying Elements in Aluminum-Lean γ-TiAl Intermetallics

    NASA Astrophysics Data System (ADS)

    Aykol, Muratahan; Mekhrabov, Amdulla O.; Vedat Akdeniz, M.

    2010-02-01

    Site selection and pseudo-clustering behaviors of the various M alloying elements in Al-lean Ti50Al50- X M X ( X = 1, 2, 3, 4, and 5 at. pct) intermetallics have been investigated by means of the ordering energy-dependent and long-range-order forced fast Monte Carlo simulation method. The ordering energies have been calculated via pseudopotential approximation in the electronic theory of alloys up to the third coordination sphere (CS) taking the anisotropic nature of tetragonal L10-type structure of γ-TiAl into account. It was shown that the site occupation characteristics of the M alloying element atoms in γ-TiAl intermetallics are governed by the relative magnitude of partial ordering energies between Ti-M and Al-M atomic pairs. However, the sign of partial ordering energies of these atomic pairs at the first CS becomes important in determining the clustering behavior and controls the dissolution modes of alloying element atoms in the γ-TiAl matrix. The pseudo-clustering behavior of alloying elements reveals three dissolution modes, namely, random dissolution (mode I), planar clustering in two dimensions (mode II), and three-dimensional (3-D) clustering (mode III) of the M occupant atoms.

  8. Matrix of rectangular pores obtained by AFM nanoindentation and electrolytic oxidation of Al

    NASA Astrophysics Data System (ADS)

    Belca, I. D.; Petkovic, M.; Stojadinovic, S.; Kasalica, B.; Belca, J. S.; Zekovic, Lj. D.

    2011-07-01

    AFM nanoindentation is used for pretexturing of Al sample intended for anodic oxidation in porous film-forming electrolytes. The rectangular quadratic and non-quadratic matrices of nanoindents were made by means of an AFM with diamond tip. The period of the 2D array of nanoindented concaves ranged from ˜50 to ˜370 nm. The pitch of the holes ranged from 13 to 170 nm. After anodization in water solutions of three different acids (0.3 M sulfuric, 0.3 M oxalic and 0.3 M phosphoric) at voltages chosen according to matrix period (20, 30 and 160 V), the well-arranged matrices of rectangular pores were obtained. The rectangular symmetry of the pretextured Al surface almost ideally transferred on porous alumina matrix, maintaining the highly ordered arrangement of the pores and rectangular cross section trough the whole film thickness with high pore depth to aperture size aspect ratio. During prolonged anodization in phosphoric acid, standard cells on the boundary of nanoindented area disturbed the arrangement and shape of quadratic cells.

  9. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes.

    PubMed

    Song, Yingjun; Wang, David K; Birkett, Greg; Martens, Wayde; Duke, Mikel C; Smart, Simon; Diniz da Costa, João C

    2016-01-01

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m(-2) h(-1) for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93-99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%.

  10. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes

    NASA Astrophysics Data System (ADS)

    Song, Yingjun; Wang, David K.; Birkett, Greg; Martens, Wayde; Duke, Mikel C.; Smart, Simon; Diniz da Costa, João C.

    2016-07-01

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m‑2 h‑1 for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93–99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%.

  11. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes

    PubMed Central

    Song, Yingjun; Wang, David K.; Birkett, Greg; Martens, Wayde; Duke, Mikel C.; Smart, Simon; Diniz da Costa, João C.

    2016-01-01

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m−2 h−1 for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93–99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%. PMID:27469389

  12. Mixed Matrix Carbon Molecular Sieve and Alumina (CMS-Al2O3) Membranes.

    PubMed

    Song, Yingjun; Wang, David K; Birkett, Greg; Martens, Wayde; Duke, Mikel C; Smart, Simon; Diniz da Costa, João C

    2016-01-01

    This work shows mixed matrix inorganic membranes prepared by the vacuum-assisted impregnation method, where phenolic resin precursors filled the pore of α-alumina substrates. Upon carbonisation, the phenolic resin decomposed into several fragments derived from the backbone of the resin matrix. The final stages of decomposition (>650 °C) led to a formation of carbon molecular sieve (CMS) structures, reaching the lowest average pore sizes of ~5 Å at carbonisation temperatures of 700 °C. The combination of vacuum-assisted impregnation and carbonisation led to the formation of mixed matrix of CMS and α-alumina particles (CMS-Al2O3) in a single membrane. These membranes were tested for pervaporative desalination and gave very high water fluxes of up to 25 kg m(-2) h(-1) for seawater (NaCl 3.5 wt%) at 75 °C. Salt rejection was also very high varying between 93-99% depending on temperature and feed salt concentration. Interestingly, the water fluxes remained almost constant and were not affected as feed salt concentration increased from 0.3, 1 and 3.5 wt%. PMID:27469389

  13. Tensile deformation and fracture behavior of spray-deposition 7075/15SiC{sub p} aluminum matrix composite sheet at elevated temperatures

    SciTech Connect

    Zhang Hui He Yusong; Li Luoxing

    2008-08-15

    The tensile deformation and fracture behavior of spray-deposition 7075/15SiC{sub p} (15 vol.% SiC particle) aluminum matrix composite sheet were studied by uniaxial tension tests at temperatures ranging from 300 deg. C to 450 deg. C and strain rates of 0.001-0.1 s{sup -1}, and the fracture surfaces were examined by using a scanning electron microscopy. The results show that strain softening is present up to the point of failure and the flow stress level increases with increasing strain rate but decreases with increasing temperature. The total elongation to fracture increases with increasing temperature and with decreasing strain rate. The maximum strain rate sensitivity exponent is 0.24 which is much lower than that of typical superplastic materials. The apparent activation energy is calculated to be approximately 379 kJ/mol which is much higher than its unreinforced counterpart. The fracture surface morphology shows a large amount of localized plastic deformation in the aluminum matrix and numerous large cavities around the reinforcement. The absence of strain accommodation by interface sliding might have caused premature failure at the reinforcement/matrix interface.

  14. Development of aluminum (Al5083)-clad ternary Ag In Cd alloy for JSNS decoupled moderator

    NASA Astrophysics Data System (ADS)

    Teshigawara, M.; Harada, M.; Saito, S.; Oikawa, K.; Maekawa, F.; Futakawa, M.; Kikuchi, K.; Kato, T.; Ikeda, Y.; Naoe, T.; Koyama, T.; Ooi, T.; Zherebtsov, S.; Kawai, M.; Kurishita, H.; Konashi, K.

    2006-09-01

    To develop Ag (silver)-In (indium)-Cd (cadmium) alloy decoupler, a method is needed to bond the decoupler between Al alloy (Al5083) and the ternary Ag-In-Cd alloy. We found that a better HIP condition was temperature, pressure and holding time at 803 K, 100 MPa and 10 min. for small test pieces ( ϕ22 mm in dia. × 6 mm in height). Hardened layer due to the formation of AlAg 2 was found in the bonding layer, however, the rupture strength of the bonding layer is more than 30 MPa, the calculated design stress. Bonding tests of a large size piece (200 × 200 × 30 mm 3), which simulated the real scale, were also performed according to the results of small size tests. The result also gave good bonding and enough required-mechanical-strength.

  15. Microstructure and Mechanical Behaviour of Al6061-ZrB2 In-situ Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vasanth Kumar, R.; Keshavamurthy, R.; Perugu, Chandra S.

    2016-09-01

    Aluminium matrix composites processed through in-situ molten reaction has emerged as an alternative for eliminating defects existing in ex-situ reinforced metal matrix composites. Development of composites through in-situ method using inorganic salts via liquid metallurgy route is the most widely accepted technique. In the present work, Al6061-ZrB2 in-situ composites have been developed through in-situ reaction of Al-10%Zr and Al-3%B master alloys in Al6061 alloy. Study of microstructure and mechanical properties of in-situ reinforced ZrB2 in Al6061 alloy have been carried out. Composite exhibited grain refinement and improved the mechanical properties of Al6061 alloy. Ductility of composite is reduced with increase in content of ZrB2.

  16. Internal damping due to dislocation movements induced by thermal expansion mismatch between matrix and particles in metal matrix composites. [Al/SiC

    SciTech Connect

    Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. )

    1993-05-01

    In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.

  17. Fabrication and Characterization of AL-AL4C3 Nanocomposite by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Mohammad Sharifi, E.; Enayati, M. H.; Karimzadeh, F.

    Aluminum carbide (Al4C3) seems to be an ideal reinforcement for producing aluminum matrix composites. Al4C3 has high hardness and shear strength as well as a high melting point. The dispersion of Al4C3 particles in the matrix produces a pinning effect that reduces aluminum grain growth, which improves the mechanical properties. In this study, aluminum powders were mixed with 4.5 wt.% graphite and mechanically alloyed using a high-energy ball mill in order to produce Al-Al4C3 nanocomposite. The structural evaluation of powder particles after different milling times was studied by X-ray diffractometry, scanning electron microscopy and microhardness measurements. The aluminum crystallite size estimated with broadening of XRD peaks by Williamson-Hall formula. XRD results suggested that the grain size of aluminum decreased to nanometer range (30 nm) during ball milling. No Al4C3 formed during the mechanical alloying process. Milled powders were then annealed at 300-600 °C for 1 h under argon atmosphere. Annealing at temperatures higher than 300 °C led to formation of Al4C3 phase which increased as annealing temperature increased. Aluminum grain size remained in nanometer range after annealing process. The microhardness of powder particles increased after annealing. Both effects are due to the formation of nanosized Al4C3 particles.

  18. Micro-strain Evolution and Toughening Mechanisms in a Trimodal Al-Based Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Yuzheng; Topping, Troy D.; Yang, Hanry; Lavernia, Enrique J.; Schoenung, Julie M.; Nutt, Steven R.

    2015-03-01

    A trimodal metal matrix composite (MMC) based on AA (Al alloy) 5083 (Al-4.4Mg-0.7Mn-0.15Cr wt pct) was synthesized by cryomilling powders followed by compaction of blended powders and ceramic particles using two successive dual mode dynamic forgings. The microstructure consisted of 66.5 vol pct ultrafine grain (UFG) region, 30 vol pct coarse grain (CG) region and 3.5 vol pct reinforcing boron carbide particles. The microstructure imparted high-tensile yield strength (581 MPa) compared to a conventional AA 5083 (242 MPa) and enhanced ductility compared to 100 pct UFG Al MMC. The deformation behavior of the heterogeneous structure and the effects of CG regions on crack propagation were investigated using in situ scanning electron microscopy micro-tensile tests. The micro-strain evolution measured using digital image correlation showed early plastic strain localization in CG regions. Micro-voids due to the strain mismatch at CG/UFG interfaces were responsible for crack initiation. CG region toughening was realized by plasticity-induced crack closure and zone shielding of disconnected micro-cracks. However, these toughening mechanisms did not effectively suppress its brittle behavior. Further optimization of the CG distribution (spacing and morphology) is required to achieve toughness levels required for structural applications.

  19. Interface characterization of fiber-reinforced Ni3Al matrix composites

    NASA Astrophysics Data System (ADS)

    Yang, J.-M.; Kao, W. H.; Liu, C. T.

    1989-11-01

    The interfacial reaction characteristics of SCS-6, Sigma, and B4C/B fibers with nickel aluminide (Ni3Al) matrix have been investigated between 780°C to 980°C for times ranging from 1 to 100 hours. The microstructure and elemental compositions across the reaction zone have been analyzed quantitatively using microscopy and electron probe microanalyses, respectively. The results show that Ni3Al reacts extensively with SCS-6, Sigma, and B4C/B fibers to form complex reaction products, and Ni is the dominant diffusing species controlling the extent of reaction. In the SiC/Ni3Al composite, the C-rich layer on the SiC surface can slow down but cannot stop the inward diffusion of Ni into SiC fiber. When the C-rich layer is depleted, a rapid increase in reaction zone thickness occurs. Diffusion barrier coating on the fibers is required to minimize the interfacial reactions.

  20. Multi-Objective Optimization in Hot Machining of Al/SiCp Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Jadhav, M. R.; Dabade, U. A.

    2016-02-01

    Metal Matrix Composites (MMCs) have been found to be useful in a number of engineering applications and particle reinforced MMCs have received considerable attention due to their excellent engineering properties. These materials are generally regarded as extremely difficult to machine, because of the abrasive characteristics of the reinforced particulates. These characteristics of MMCs affect the machined surface quality and integrity. This paper presents use of Taguchi Grey Relational Analyses (GRA) for optimization of Al/SiCp/10p (220 and 600 mesh) MMCs produced by stir casting. Experiments are performed using L16 orthogonal array by using hot machining technique. The objective of this study is to identify the optimum process parameters to improve the surface integrity on Al/SiCp MMCs. The machined surface integrity has been analyzed by process parameters such as speed, feed, depth of cut and preheating temperature. The significance of the process parameters on surface integrity has been evaluated quantitatively by the analysis of variance (ANOVA) method and AOM plots. The grey relational analysis shows optimum machining conditions as 0.05 mm/rev feed, 0.4 mm depth of cut and 60 °C preheating temperature to enhance surface integrity for both Al/SiCp/10p (220 and 600 mesh) MMCs except for cutting speed 50 and 25 m/min respectively.

  1. Electrical properties of fluorinated amorphous carbon (a-C:F(x)) and aluminum nitride (AlN) films

    NASA Astrophysics Data System (ADS)

    Biswas, Nivedita

    Electrical properties of Fluorinated Amorphous Carbon (a-C:Fx) and Aluminum Nitride (AlN) films were studied using capacitance-voltage (C-V), conductance-voltage (G-V) and current-voltage (I-V) measurements. The films were deposited using Plasma Enhanced Chemical Vapor Deposition (PECVD) technique under different conditions. The C-V characteristics of the a-C:Fx, films was stretched about the voltage axis, exhibited hysteresis effects and was characterized with a frequency dependent flatband voltage. The equivalent parallel conductance data showed a good fit to theory only if continuum of states is assumed. I-V characteristics exhibited low current in the forward and reverse biasing conditions. Annealing the sample in hydrogen introduced charge leakage in the film and was characterized with a damaged interface. The C-V characteristics of the AlN films were marked with frequency dependent flatband voltage and exhibited minimal hysteresis. Depending on processing conditions, equivalent parallel conductance data showed a good fit to theory either for single time constant or continuum of states model. I-V characteristics indicated that the current conduction in these films is a bulk limited process. Dielectric constant, as calculated using C-V curves and using I-V curves, showed good agreement. Annealing the samples in hydrogen resulted in charge polarization and reversal of hysteresis cycle but the interfacial characteristics showed marked improvement.

  2. Low resistivity aluminum nitride: Carbon (AlN:C) films grown by metal organic chemical vapor deposition

    SciTech Connect

    Wongchotiqul, K.; Chen, N.; Zhang, D.P.; Tang, X.; Spencer, M.G.

    1996-11-01

    Low resistivity single crystal aluminum nitride-carbon (AlN:C) films were grown by metal organic chemical vapor deposition (MOCVD). The growth system used ammonia (NH{sub 3}), trimethylaluminum (TMA), hydrogen (H{sub 2}), and propane (C{sub 3}H{sub 8}) precursors. Films produced with high partial pressure of propane during growth exhibited high conductivity. Van der Paw measurements indicated that the resistivity of the as grown films changed dramatically from 10{sup 8} ohm-cm for unintentionally doped samples to less than .2 ohm-cm for partial pressures of propane greater than 0.5 {times} 10{sup {minus}3} torr. Reflection electron diffraction (RHEED) measurements performed in situ just after film growth indicated that the material is single crystal up to a propane partial pressure of 2.5 {times} 10{sup {minus}3} torr. P-n junctions of n-type 6H-SiC and p-type AlN:C were fabricated, blue emission (centered at 490 nm) was observed from the heterojunction under forward bias.

  3. Theoretical investigation of the addition reaction of the aluminum chlorosilylenoid H2SiAlCl3 with ethylene.

    PubMed

    Zhang, Mingxia; Li, Wenzuo; Liu, Zhenbo; Li, Qingzhong; Cheng, Jianbo

    2016-07-01

    The addition reaction of the aluminum chlorosilylenoid H2SiAlCl3 with ethylene was investigated using the M06-2X and QCISD methods for the first time. The calculated results demonstrate that the addition reaction proceeds via two pathways: path I involves just one transition state, while path II involves two transition states. Path I is more feasible dynamically, as it has a lower barrier height than path II. The effect of the solvent CH2Cl2 was taken into consideration using the PCM model. The results indicated that the addition reaction is less likely to occur in CH2Cl2 solvent than in vacuum. This work has therefore highlighted a new pathway for the synthesis of silicon heterocyclic compounds. Graphical Abstract Relative energies (in kJ·mol(-1)) of the stationary points along the potential energy surfaces of the addition reaction of H2SiAlCl3 with C2H4 (values in parentheses were calculated in CH2Cl2 solvent). PMID:27271163

  4. High pressure combustion synthesis of aluminum nitride

    SciTech Connect

    Costantino, M.; Firpo, C. )

    1991-11-01

    We report initial results on the synthesis of monolithic aluminum nitride by burning Al--AlN mixtures in high pressure nitrogen. The objective is to synthesize economically large, near-theoretical density AlN parts. In this work, we begin with compacted mixtures of 10 {mu}m Al and 3 {mu}m AlN powder formed into 7.62 cm diameter by 3.81 cm thick disks having densities up to 60% of theoretical. Then, at N{sub 2} pressures up to 180 MPa (26 000 psi), we ignite the disk on one face. The fraction of Al converted to AlN, density, and severity of macroscopic cracking vary with N{sub 2} pressure and heat transfer from the sample. Presently, products are inhomogeneous, showing regions of relatively high porosity, regions with no porosity but with AlN in a matrix of Al, and regions of nearly theoretical density AlN.

  5. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, aluminum 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1972-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 7075-T651 and titanium 6A1-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 6) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity). Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, a similar observation was not noted for titanium stressed specimens. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl); while they (both alloys) seem to resist stress corrosion cracking in methyl alcohol, ethyl alcohol, iso-propyl alcohol, and demineralized distilled water. Titanium 6A1-4V showed some evidence of susceptibility to SCC in methanol, while no such susceptibility was exhibited in ethanol, iso-propyl alcohol and demineralized distilled water.

  6. High temperature stability, interface bonding, and mechanical behavior in (beta)-NiAl and Ni3Al matrix composites with reinforcements modified by ion beam enhanced deposition

    NASA Astrophysics Data System (ADS)

    Grummon, D. S.

    1993-01-01

    Diffusion-bonded NiAl-Al2O3 and Ni3Al-Al2O3 couples were thermally fatigued at 900 C for 1500 and 3500 cycles. The fiber-matrix interface weakened after 3500 cycles for the Saphikon fibers, while the Altex, PRD-166, and FP fibers showed little, if any, degradation. Diffusion bonding of fibers to Nb matrix is being studied. Coating the fibers slightly increases the tensile strength and has a rule-of-mixtures effect on elastic modulus. Push-out tests on Sumitomo and FP fibers in Ni aluminide matrices were repeated. Al2O3 was evaporated directly from pure oxide rod onto acoustically levitated Si carbide particles, using a down-firing, rod-fed electron beam hearth; superior coatings were subsequently produced using concurrent irradiation with 200-eV argon ion-assist beam. The assist beam produced adherent films with reduced tensile stresses. In diffusion bonding in B-doped Ni3Al matrices subjected to compressive bonding at 40 MPa at 1100 C for 1 hr, the diffusion barriers failed to prevent catastrophic particle-matrix reaction, probably because of inadequate film quality. AlN coatings are currently being experimented with, produced by both reactive evaporation and by N(+)-ion enhanced deposition. A 3-kW rod-fed electron-beam-heated evaporation source has been brought into operation.

  7. Synthesis and structural characterization of a new aluminum oxycarbonitride, Al{sub 5}(O, C, N){sub 4}

    SciTech Connect

    Inuzuka, Haruya; Kaga, Motoaki; Urushihara, Daisuke; Nakano, Hiromi; Asaka, Toru; Fukuda, Koichiro

    2010-11-15

    A new aluminum oxycarbonitride, Al{sub 5}(O{sub x}C{sub y}N{sub 4-x-y}) (x{approx}1.4 and y{approx}2.1), has been synthesized and characterized by X-ray powder diffraction, transmission electron microscopy and electron energy loss spectroscopy (EELS). The title compound was found to be hexagonal with space group P6{sub 3}/mmc, Z=2, and unit-cell dimensions a=0.328455(6) nm, c=2.15998(3) nm and V=0.201805(6) nm{sup 3}. The atom ratios O:C:N were determined by EELS. The final structural model, which is isomorphous with that of (Al{sub 4.4}Si{sub 0.6})(O{sub 1.0}C{sub 3.0}), showed the positional disordering of one of the three types of Al sites. The maximum-entropy method-based pattern fitting (MPF) method was used to confirm the validity of the split-atom model, in which conventional structure bias caused by assuming intensity partitioning was minimized. The reliability indices calculated from the MPF were R{sub wp}=6.94% (S=1.22), R{sub p}=5.34%, R{sub B}=1.35% and R{sub F}=0.76%. The crystal was an inversion twin. Each twin-related individual was isostructural with Al{sub 5}C{sub 3}N (space group P6{sub 3}mc, Z=2). - Graphical abstract: A new oxycarbonitride discovered in the Al-O-C-N system, Al{sub 5}(O{sub 1.4}C{sub 2.1}N{sub 0.5}). The crystal is an inversion twin, and hence the structure is represented by a split-atom model. The three-dimensional electron density distributions are determined by the maximum-entropy methods-based pattern fitting, being consistent with the disordered structural model. Display Omitted

  8. Phase composition and structure of aluminum Al-Cu-Si-Sn-Pb alloys

    NASA Astrophysics Data System (ADS)

    Belov, N. A.; Stolyarova, O. O.; Murav'eva, T. I.; Zagorskii, D. L.

    2016-06-01

    The structure and phase composition of cast and heat treated Al-Cu-Si-Sn-Pb alloys containing 6 wt % Sn, 2 wt % Pb, 0-4 wt % Cu, 0-10 wt % Si have been studied using calculations and experimental methods. Polythermal and isothermal sections are reported, which indicate the existence of two liquid phases. It was found that the low-melting phase is inhomogeneous and consists of individual leadand tin-based particles.

  9. Influence of fabrication technique on the fiber pushout behavior in a sapphire-reinforced NiAl matrix composite

    NASA Astrophysics Data System (ADS)

    Asthana, R.; Tewari, S. N.; Bowman, R. R.

    1995-01-01

    Directional solidification (DS) of “powder-cloth” (PC) processed sapphire-NiAl composites was carried out to examine the influence of fabrication technique on the fiber-matrix interfacial shear strength, measured using a fiber-pushout technique. The DS process replaced the fine, equiaxed NiAl grain structure of the PC composites with an oriented grain structure comprised of large columnar NiAl grains aligned parallel to the fiber axis, with fibers either completely engulfed within the NiAl grains or anchored at one to three grain boundaries. The load-displacement behavior during the pushout test exhibited an initial “pseudoelastic” response, followed by an “inelastic” response, and finally a “frictional” sliding response. The fiber-matrix interfacial shear strength and the fracture behavior during fiber pushout were investigated using an interrupted pushout test and fractography, as functions of specimen thickness (240 to 730 μm) and fabrication technique. The composites fabricated using the PC and the DS techniques had different matrix and interface structures and appreciably different interfacial shear strengths. In the DS composites, where the fiber-matrix interfaces were identical for all the fibers, the interfacial debond shear stresses were larger for the fibers embedded completely within the NiAl grains and smaller for the fibers anchored at a few grain boundaries. The matrix grain boundaries coincident on sapphire fibers were observed to be the preferred sites for crack formation and propagation. While the frictional sliding stress appeared to be independent of the fabrication technique, the interfacial debond shear stresses were larger for the DS composites compared to the PC composites. The study highlights the potential of the DS technique to grow single-crystal NiAl matrix composites reinforced with sapphire fibers, with fiber-matrix interfacial shear strength appreciably greater than that attainable by the current solid

  10. Factors affecting the microstructure and mechanical properties of Ti-Al3Ti core-shell-structured particle-reinforced Al matrix composites

    NASA Astrophysics Data System (ADS)

    Guo, Baisong; Yi, Jianhong; Ni, Song; Shen, Rujuan; Song, Min

    2016-04-01

    This work studied the effects of matrix powder and sintering temperature on the microstructure and mechanical properties of in situ formed Ti-Al3Ti core-shell-structured particle-reinforced pure Al-based composites. It has been shown that both factors have significant effects on the morphology of the reinforcements and densification behaviour of the composites. Due to the strong interfacial bonding and the limitation of the crack propagation in the intermetallic shell during deformation by soft Al matrix and Ti core, the composite fabricated using fine spherical-shaped Al powder and sintered at 570 °C for 5 h has the optimal combination of the overall mechanical properties. The study provides a direction for the optimum combination of high strength and ductility of the composites by adjusting the fabrication parameters.

  11. Comparison of Tribological Properties of NiAl Matrix Composites Containing Graphite, Carbon Nanotubes, or Graphene

    NASA Astrophysics Data System (ADS)

    Xu, Zengshi; Zhang, Qiaoxin; Shi, Xiaoliang; Zhai, Wenzheng; Zhu, Qingshuai

    2015-05-01

    To better understand respective lubrication effects and mechanisms of graphite, multi-walled carbon nanotubes (MWNTs), and multilayer graphene (MLG), comparison of tribological properties of NiAl matrix composites (NAMC) containing graphite, MWNTs, or MLG is investigated. Tribological results clearly indicate that the incorporation of solid lubricant remarkably improves the tribological properties of NAMC. NAMC containing MWNTs have better tribological properties than that containing graphite. NAMC containing MLG have the best tribological properties. EPMA, AFM, and FESEM analyses of worn surfaces suggest that the discontinuous island-like solid lubricant-rich films with different compacting extent forms on the worn surfaces of NAMC containing solid lubricant. The worn surface of NAM shows the slighter delamination and comparatively more compact films than that of NAC; in contrast, the worn surface of NAG presents the slightest delamination and the most compact films. It is concluded that graphite, MWNTs, and MLG indeed possess different lubrication effects and mechanisms.

  12. Microstructure and Functional Mechanism of Friction Layer in Ni3Al Matrix Composites with Graphene Nanoplatelets

    NASA Astrophysics Data System (ADS)

    Xue, Bing; Zhu, Qingshuai; Shi, Xiaoliang; Zhai, Wenzheng; Yang, Kang; Huang, Yuchun

    2016-08-01

    Microstructure and functional mechanism of friction layer need to be further researched. In the present work, the friction coefficients and wear rates are analyzed through response surface methodology to obtain an empirical model for the best response. Fitting results show that the tribological performance of Ni3Al matrix composites (NMCs) with graphene nanoplatelets (GNPs) is better than that of NMCs without GNPs, especially at high sliding velocities and high loads. Further research suggests that the formation of integrated friction layer, which consists of a soft microfilm on a hard coating, is the major reason to cause the differences. Of which, the wear debris layer (WDL) with a low shear strength can reduce the shear force. The ultrafine layer (UL), which is much harder and finer, can effectively avoid fracture and improve the load support capacity. Moreover, the GNPs in WDL and UL can be easily sheared and help to withstand the loads, trending to be parallel to the direction of shear force.

  13. Microstructure and Functional Mechanism of Friction Layer in Ni3Al Matrix Composites with Graphene Nanoplatelets

    NASA Astrophysics Data System (ADS)

    Xue, Bing; Zhu, Qingshuai; Shi, Xiaoliang; Zhai, Wenzheng; Yang, Kang; Huang, Yuchun

    2016-10-01

    Microstructure and functional mechanism of friction layer need to be further researched. In the present work, the friction coefficients and wear rates are analyzed through response surface methodology to obtain an empirical model for the best response. Fitting results show that the tribological performance of Ni3Al matrix composites (NMCs) with graphene nanoplatelets (GNPs) is better than that of NMCs without GNPs, especially at high sliding velocities and high loads. Further research suggests that the formation of integrated friction layer, which consists of a soft microfilm on a hard coating, is the major reason to cause the differences. Of which, the wear debris layer (WDL) with a low shear strength can reduce the shear force. The ultrafine layer (UL), which is much harder and finer, can effectively avoid fracture and improve the load support capacity. Moreover, the GNPs in WDL and UL can be easily sheared and help to withstand the loads, trending to be parallel to the direction of shear force.

  14. Accelerated multiplicative updates and hierarchical ALS algorithms for nonnegative matrix factorization.

    PubMed

    Gillis, Nicolas; Glineur, François

    2012-04-01

    Nonnegative matrix factorization (NMF) is a data analysis technique used in a great variety of applications such as text mining, image processing, hyperspectral data analysis, computational biology, and clustering. In this letter, we consider two well-known algorithms designed to solve NMF problems: the multiplicative updates of Lee and Seung and the hierarchical alternating least squares of Cichocki et al. We propose a simple way to significantly accelerate these schemes, based on a careful analysis of the computational cost needed at each iteration, while preserving their convergence properties. This acceleration technique can also be applied to other algorithms, which we illustrate on the projected gradient method of Lin. The efficiency of the accelerated algorithms is empirically demonstrated on image and text data sets and compares favorably with a state-of-the-art alternating nonnegative least squares algorithm. PMID:22168561

  15. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    SciTech Connect

    Ghosh, Subrata Kumar; Bandyopadhyay, Kaushik; Saha, Partha

    2014-07-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO{sub 2} and B{sub 4}C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB{sub 2} and Al{sub 2}O{sub 3} in the composite.

  16. Properties of a reaction-bonded β-SiAlON ceramic doped with an FeMo alloy for application to molten aluminum environments

    NASA Astrophysics Data System (ADS)

    Li, Yan-jun; Yu, Hai-liang; Jin, Hai-yun; Shi, Zhong-qi; Qiao, Guan-jun; Jin, Zhi-hao

    2015-05-01

    An FeMo-alloy-doped β-SiAlON (FeMo/β-SiAlON) composite was fabricated via a reaction-bonding method using raw materials of Si, Al2O3, AlN, FeMo, and Sm2O3. The effects of FeMo on the microstructure and mechanical properties of the composite were investigated. Some properties of the composite, including its bending strength at 700°C and after oxidization at 700°C for 24 h in air, thermal shock resistance and corrosion resistance to molten aluminum, were also evaluated. The results show that the density, toughness, bending strength, and thermal shock resistance of the composite are obviously improved with the addition of an FeMo alloy. In addition, other properties of the composite such as its high-temperature strength and oxidized strength are also improved by the addition of FeMo alloy, and its corrosion resistance to molten aluminum is maintained. These findings indicate that the developed FeMo/β-SiAlON composite exhibits strong potential for application to molten aluminum environments.

  17. Deposition of duplex Al 2O 3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Gu, Weichao; Shen, Dejiu; Wang, Yulin; Chen, Guangliang; Feng, Wenran; Zhang, Guling; Fan, Songhua; Liu, Chizi; Yang, Size

    2006-02-01

    Plasma electrolytic oxidation (PEO) is a cost-effective technique that can be used to prepare ceramic coatings on metals such as Ti, Al, Mg, Nb, etc., and their alloys, but this promising technique cannot be used to modify the surface properties of steels, which are the most widely used materials in engineering. In order to prepare metallurgically bonded ceramic coatings on steels, a combined technique of arc spraying and plasma electrolytic oxidation (PEO) was adopted. In this work, metallurgically bonded ceramic coatings on steels were obtained using this method. We firstly prepared aluminum coatings on steels by arc spraying, and then obtained the metallurgically bonded ceramic coatings on aluminum coatings by PEO. The characteristics of duplex coatings were analyzed by X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The corrosion and wear resistance of the ceramic coatings were also studied. The results show that, duplex Al 2O 3/aluminum coatings have been deposited on steel substrate after the combined treatment. The ceramic coatings are mainly composed of α-Al 2O 3, γ-Al 2O 3, θ-Al 2O 3 and some amorphous phase. The duplex coatings show favorable corrosion and wear resistance properties. The investigations indicate that the combination of arc spraying and plasma electrolytic oxidation proves a promising technique for surface modification of steels for protective purposes.

  18. Synthesis and characterization of lithium aluminum-doped spinel (LiAl xMn 2- xO 4) for lithium secondary battery

    NASA Astrophysics Data System (ADS)

    Lee, Yun-Sung; Kumada, Naoki; Yoshio, Masaki

    LiAl xMn 2- xO 4 has been synthesized using various aluminum starting materials, such as Al(NO 3) 3, Al(OH) 3, AlF 3 and Al 2O 3 at 600-800°C for 20 h in air or oxygen atmosphere. A melt-impregnation method was used to synthesize Al-doped spinel with good battery performance in this research. The Al-doped content and the intensity ratio of (3 1 1)/(4 0 0) peaks can be important parameters in synthesizing Al-doped spinel which satisfies the requirements of high discharge capacity and good cycleability at the same time. The decrease in Mn 3+ ion by Al substitution induces a high average oxidation state of Mn ion in the LiAl xMn 2- xO 4 material. The electrochemical behavior of all samples was studied in Li/LiPF 6-EC/DMC (1:2 by volume)/LiAl xMn 2- xO 4 cells. Especially, the initial and last discharge capacity of LiAl 0.09Mn 1.97O 4 using LiOH, Mn 3O 4 and Al(OH) 3 complex were 128.7 and 115.5 mAh/g after 100 cycles. The Al substitution in LiMn 2O 4 was an excellent method of enhancing the cycleability of stoichiometric spinel during electrochemical cycling.

  19. Shock melts in QUE 94411, Hammadah al Hamra 237, and Bencubbin: Remains of the missing matrix?

    NASA Astrophysics Data System (ADS)

    Meibom, Anders; Righter, Kevin; Chabot, Nancy; Dehn, Greg; Antignano, Angelo; McCoy, Timothy J.; Krot, Alexander N.; Zolensky, Michael E.; Petaev, Michael I.; Keil, Klaus

    2005-10-01

    We have studied the CB carbonaceous chondrites Queen Alexandra Range (QUE) 94411, Hammadah al Hamra (HH) 237, and Bencubbin with an emphasis on the petrographical and mineralogical effects of the shock processing that these meteorite assemblages have undergone. Iron-nickel metal and chondrule silicates are the main components in these meteorites. These high-temperature components are held together by shock melts consisting of droplets of dendritically intergrown Fe,Ni-metal/sulfide embedded in silicate glass, which is substantially more FeO-rich (30-40 wt%) than the chondrule silicates (FeO <5 wt%). Fine-grained matrix material, which is a major component in most other chondrite classes, is extremely scarce in QUE 94411 and HH 237, and has not been observed in Bencubbin. This material occurs as rare, hydrated matrix lumps with major and minor element abundances roughly similar to the ferrous silicate shock melts (and CI). We infer that hydrated, fine-grained material, compositionally similar to these matrix lumps, was originally present between the Fe,Ni-metal grains and chondrules, but was preferentially shock melted. Other shock-related features in QUE 94411, HH 237, and Bencubbin include an alignment and occasionally strong plastic deformation of metal and chondrule fragments. The existence of chemically zoned and metastable Fe,Ni-metal condensates in direct contact with shock melts indicates that the shock did not substantially increase the average temperature of the rock. Because porphyritic olivine-pyroxene chondrules are absent in QUE 94411, HH 237, and Bencubbin, it is difficult to determine the precise shock stage of these meteorites, but the shock was probably relatively light (S2-S3), consistent with a bulk temperature increase of the assemblages of less than ˜300 °C. The apparently similar shock processing of Bencubbin, Weatherford, Gujba (CBa) and QUE 94411/HH 237 (CBb) supports the idea of a common asteroidal parent body for these meteorites.

  20. Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

    NASA Astrophysics Data System (ADS)

    Wang, Ji-xiao; Liu, Jing-shun; Zhang, Lun-yong; Sun, Jian-fei; Wang, Zhi-ping

    2014-05-01

    We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.

  1. A thermodynamic prediction for microporosity formation in aluminum-rich Al-Cu alloys

    NASA Technical Reports Server (NTRS)

    Poirier, D. R.; Yeum, K.; Maples, A. L.

    1987-01-01

    A computer model is used to predict the formation and degree of microporosity in a directionally solidified Al-4.5 wt pct Cu alloy, considering the interplay between solidification shrinkage and gas porosity. Macrosegregation theory is used to determine the local pressure within the interdendritic liquid. Results show interdendritic porosity for initial hydrogen contents in the 0.03-1 ppm range, and none below contents of 0.03. An increase in either the thermal gradient or the solidification rate is show to decrease the amount of interdendritic porosity.

  2. Tensile deformation of 2618 and Al-Fe-Si-V aluminum alloys at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Leng, Y.; Porr, W. C., Jr.; Gangloff, R. P.

    1990-01-01

    The present study experimentally characterizes the effects of elevated temperature on the uniaxial tensile behavior of ingot metallurgy 2618 Al alloy and the rapidly solidified FVS 0812 P/M alloy by means of two constitutive formulations: the Ramberg/Osgood equation and the Bodner-Partom (1975) incremental formulation for uniaxial tensile loading. The elastoplastic strain-hardening behavior of the ingot metallurgy alloy is equally well represented by either formulation. Both alloys deform similarly under decreasing load after only 1-5 percent uniform tensile strain, a response which is not described by either constitutive relation.

  3. Role of Arsenic During Aluminum Droplet Etching of Nanoholes in AlGaAs.

    PubMed

    Heyn, Christian; Zocher, Michel; Schnüll, Sandra; Hansen, Wolfgang

    2016-12-01

    Self-assembled nanoholes are drilled into (001) AlGaAs surfaces during molecular beam epitaxy (MBE) using local droplet etching (LDE) with Al droplets. It is known that this process requires a small amount of background arsenic for droplet material removal. The present work demonstrates that the As background can be supplied by both a small As flux to the surface as well as by the topmost As layer in an As-terminated surface reconstruction acting as a reservoir. We study the temperature-dependent evaporation of the As topmost layer with in situ electron diffraction and determine an activation energy of 2.49 eV. After thermal removal of the As topmost layer droplet etching is studied under well-defined As supply. We observe with decreasing As flux four regimes: planar growth, uniform nanoholes, non-uniform holes, and droplet conservation. The influence of the As supply is discussed quantitatively on the basis of a kinetic rate model. PMID:27671015

  4. Role of Arsenic During Aluminum Droplet Etching of Nanoholes in AlGaAs

    NASA Astrophysics Data System (ADS)

    Heyn, Christian; Zocher, Michel; Schnüll, Sandra; Hansen, Wolfgang

    2016-09-01

    Self-assembled nanoholes are drilled into (001) AlGaAs surfaces during molecular beam epitaxy (MBE) using local droplet etching (LDE) with Al droplets. It is known that this process requires a small amount of background arsenic for droplet material removal. The present work demonstrates that the As background can be supplied by both a small As flux to the surface as well as by the topmost As layer in an As-terminated surface reconstruction acting as a reservoir. We study the temperature-dependent evaporation of the As topmost layer with in situ electron diffraction and determine an activation energy of 2.49 eV. After thermal removal of the As topmost layer droplet etching is studied under well-defined As supply. We observe with decreasing As flux four regimes: planar growth, uniform nanoholes, non-uniform holes, and droplet conservation. The influence of the As supply is discussed quantitatively on the basis of a kinetic rate model.

  5. CONDENSED MATTER: STRUCTURAL, MECHANICAL, AND THERMAL PROPERTIES: Mechanical Properties of Ni-Coated Single Graphene Sheet and Their Embedded Aluminum Matrix Composites

    NASA Astrophysics Data System (ADS)

    Song, Hai-Yang; Zha, Xin-Wei

    2010-07-01

    The effects of Ni coating on the mechanical behaviors of single graphene sheet and their embedded Al matrix composites under axial tension are investigated using molecular dynamics (MD) simulation method. The results show that the Young's moduli and tensile strength of graphene obviously decrease after Ni coating. The results also show that the mechanical properties of Al matrix can be obviously increased by embedding a single graphene sheet. From the simulation, we also find that the Young's modulus and tensile strength of the Ni-coated graphene/Al composite is obviously larger than those of the uncoated graphene/Al composite. The increased magnitude of the Young's modulus and tensile strength of graphene/Al composite are 52.27% and 32.32% at 0.01 K, respectively, due to Ni coating. By exploring the effects of temperature on the mechanical properties of single graphene sheet and their embedded Al matrix composites, it is found that the higher temperature leads to the lower critical strain and tensile strength.

  6. Evidence of sub-10 nm aluminum-oxygen precipitates in silicon.

    PubMed

    Moutanabbir, Oussama; Isheim, Dieter; Mao, Zugang; Seidman, David N

    2016-05-20

    In this research, ultraviolet laser-assisted atom-probe tomography (APT) was utilized to investigate precisely the behavior at the atomistic level of aluminum impurities in ultrathin epitaxial silicon layers. Aluminum atoms were incorporated in situ during the growth process. The measured average aluminum concentration in the grown layers exceeds by several orders of magnitude the equilibrium bulk solubility. Three-dimensional atom-by-atom mapping demonstrates that aluminum atoms precipitate in the silicon matrix and form nanoscopic precipitates with lateral dimensions in the 1.3 to 6.2 nm range. These precipitates were found to form only in the presence of oxygen impurity atoms, thus providing clear evidence of the longhypothesized role of oxygen and aluminum-oxygen complexes in facilitating the precipitation of aluminum in a silicon lattice. The measured average aluminum and oxygen concentrations in the precipitates are ∼10 ± 0.5 at.% and ∼4.4 ± 0.5 at.%, respectively. This synergistic interaction is supported by first-principles calculations of the binding energies of aluminum-oxygen dimers in silicon. The calculations demonstrate that there is a strong binding between aluminum and oxygen atoms, with Al-O-Al and O-Al-Al as the energetically favorable sequences corresponding to precipitates in which the concentration of aluminum is twice as large as the oxygen concentration in agreement with APT data. PMID:27071742

  7. Evidence of sub-10 nm aluminum-oxygen precipitates in silicon

    NASA Astrophysics Data System (ADS)

    Moutanabbir, Oussama; Isheim, Dieter; Mao, Zugang; Seidman, David N.

    2016-05-01

    In this research, ultraviolet laser-assisted atom-probe tomography (APT) was utilized to investigate precisely the behavior at the atomistic level of aluminum impurities in ultrathin epitaxial silicon layers. Aluminum atoms were incorporated in situ during the growth process. The measured average aluminum concentration in the grown layers exceeds by several orders of magnitude the equilibrium bulk solubility. Three-dimensional atom-by-atom mapping demonstrates that aluminum atoms precipitate in the silicon matrix and form nanoscopic precipitates with lateral dimensions in the 1.3 to 6.2 nm range. These precipitates were found to form only in the presence of oxygen impurity atoms, thus providing clear evidence of the long-hypothesized role of oxygen and aluminum-oxygen complexes in facilitating the precipitation of aluminum in a silicon lattice. The measured average aluminum and oxygen concentrations in the precipitates are ∼10 ± 0.5 at.% and ∼4.4 ± 0.5 at.%, respectively. This synergistic interaction is supported by first-principles calculations of the binding energies of aluminum-oxygen dimers in silicon. The calculations demonstrate that there is a strong binding between aluminum and oxygen atoms, with Al-O-Al and O-Al-Al as the energetically favorable sequences corresponding to precipitates in which the concentration of aluminum is twice as large as the oxygen concentration in agreement with APT data.

  8. The effect of sulfate on aluminum concentrations in natural waters: some stability relations in the system Al2O3-SO3-H2O at 298 K

    USGS Publications Warehouse

    Nordstrom, D.K.

    1982-01-01

    While gibbsite and kaolinite solubilities usually regulate aluminum concentrations in natural waters, the presence of sulfate can dramatically alter these solubilities under acidic conditions, where other, less soluble minerals can control the aqueous geochemistry of aluminum. The likely candidates include alunogen, Al2(SO4)3 ?? 17H2O, alunite, KAl3(SO4)2(OH)6, jurbanite, Al(SO4)(OH) ?? 5H2O, and basaluminite, Al4(SO4)(OH)10 ?? 5H2O. An examination of literature values shows that the log Ksp = -85.4 for alunite and log Ksp = -117.7 for basaluminite. In this report the log Ksp = -7.0 is estimated for alunogen and log Ksp = -17.8 is estimated for jurbanite. The solubility and stability relations among these four minerals and gibbsite are plotted as a function of pH and sulfate activity at 298 K. Alunogen is stable only at pH values too low for any natural waters (<0) and probably only forms as efflorescences from capillary films. Jurbanite is stable from pH < 0 up to the range of 3-5 depending on sulfate activity. Alunite is stable at higher pH values than jurbanite, up to 4-7 depending on sulfate activity. Above these pH limits gibbsite is the most stable phase. Basaluminite, although kinetically favored to precipitate, is metastable for all values of pH and sulfate activity. These equilibrium calculations predict that both sulfate and aluminum can be immobilized in acid waters by the precipitation of aluminum hydroxysulfate minerals. Considerable evidence supports the conclusion that the formation of insoluble aluminum hydroxy-sulfate minerals may be the cause of sulfate retention in soils and sediments, as suggested by Adams and Rawajfih (1977), instead of adsorption. ?? 1982.

  9. Action of hydrochloric acid on aluminum hydroxide-magnesium hydroxide gels and magaldrate: 27Al NMR and pH-stat studies.

    PubMed

    Wilson, G E; Falzone, C J; Johnson, R; Lee, H K

    1985-10-01

    Neutralization of mixtures of aluminum hydroxide-magnesium hydroxide gels and of magaldrate by hydrochloric acid were studied by 27Al NMR under conditions of both equilibrium and kinetic control. Under conditions where equilibrium has been attained, an aluminum NMR signal is detectable for suspensions of the mixed gels and magaldrate only after enough acid has been added to exhaust the acid-neutralizing capacity of the magnesium hydroxide. Mixed gels seem to form several soluble aluminum-containing species as neutralization proceeds. Under the conditions of the modified Beekman neutralization procedure, in which the species concentrations reflect neutralization kinetics, mixed gels show a sharp burst of the hexaaquoaluminum cation as acid is added followed by a slow loss of that cation from solution and an accompanying slow rise in pH. Magaldrate shows a steady increase in the hexaaquoaluminum cation with added acid. Differences between magaldrate and mixed gels are also apparent in pH-stat titrations in which magaldrate displays a biphasic response, contrasting to the two burst phases with an intervening lag phase observed for mixed gels. The results of the 27Al NMR and pH-stat titrations are consistent with the hypotheses that magaldrate is a homogeneous substance with a hydrotalcite-like structure and that mixed gels consist of a magnesium hydroxide core surrounded by aluminum hydroxide.

  10. Aluminum Alloy and Article Cast Therefrom

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2003-01-01

    A cast article from an aluminum alloy, which has improved mechanical properties at elevated temperatures, has the following composition in weight percent: Silicon 14 - 25.0, Copper 5.5 - 8.0, Iron 0.05 - 1.2, Magnesium 0.5 - 1.5, Nickel 0.05 - 0.9, Manganese 0.05 - 1.0, Titanium 0.05 - 1.2, Zirconium 0.05 - 1.2, Vanadium 0.05 - 1.2, Zinc 0.05 - 0.9, Phosphorus 0.001 - 0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10 - 25, and the copper-to-magnesium ratio is 4 - 15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2, crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix and containing up to about 60% by volume of a secondary filler material.

  11. Study on the Antifriction and Antiwear Mechanisms of MoO3 Tabular Crystal in TiAl Matrix Composites

    NASA Astrophysics Data System (ADS)

    Zhang, Ao; Shi, Xiaoliang; Yang, Kang; Huang, Yuchun; Zhai, Wenzheng; Zou, Jialiang; Shen, Qiao; Zhang, Qiaoxin

    2016-10-01

    In this study, the friction and wear behaviors of TiAl matrix composites with MTC (TMSCT) and TiAl matrix composites with MoO3 powder (TMSCP) are investigated. The results reveal that TMSCT show the excellent tribologcial performance, if compared to TMSCP. The direct contact layers of TMSCP against different counterface balls obtain huge cracks overall, whereas only fine crack is generated in TMSCT against Al2O3 ball, where MTCs are distributed around the crack evenly. The finite element simulations show that only the stress of TMSCT against Al2O3 ball exceeds the yield strength of TMSCT. It reveals that MTCs in TMSCT can reduce the stress for the weak binding force of multilayer structure and make the direct contact layers be more stable by preventing the propagation of crack after the crack being produced, resulting in the excellent antifriction and antiwear properties of TMSCT against different counterface balls.

  12. Effects of porous carbon on sintered Al-Si-Mg matrix composites

    SciTech Connect

    Ejiofor, J.U.; Reddy, R.G.

    1997-12-01

    The influence of microporous particulate carbon char on the mechanical, thermal, and tribological properties of wear-resistant Al-13.5Si-2.5Mg alloy composites was studied. Large increases in surface area due to the formation of micropores in coconut shell chars were achieved by high-temperature activation under CO{sub 2} gas flow. Activated char particles at 0.02 V{sub f} were used to reinforce the alloy. The composites were fabricated via a double-compaction reaction sintering technique under vacuum at a compaction pressure of 250 MPa and sintering temperature of 600 C. At more than 35% burn-off of the carbon chars at the temperature of activation, 915 C, the total surface area remained virtually unaffected. The ultimate tensile strength and hardness decreased by 23% and 6%, respectively; with increasing surface area of the reinforcement from 123 to 821 m{sup 2} g{sup {minus}1}. The yield strength and the percentage of elongation decreased by a factor of 2 and 5, respectively. No significant change in sliding wear rate was observed but the coefficient of friction increased by 13% (0.61 to 0.69). The coefficient of linear thermal expansion was reduced by 16% (11.7 {times} 10{sup {minus}6} to 9.8 {times} 10{sup {minus}6} C{sup {minus}1}), and remained unaffected at more than 35% burn-off. Energy-dispersive spectrometry of the particles of the activated chars showed that oxides of potassium and copper coated the open surfaces. Failure at the matrix-char interface was observed, and this was attributed to localized presence of oxides at the interfaces as identified by electron probe microanalysis. Poor wetting of the oxides by magnesium at the sintering conditions resulted in formation of weak matrix-char interface bonds.

  13. Comparison of the Booster Interface Temperature in Stainless Steel (SS) V-Channel Versus the Aluminum (Al) Y-Channel Primer Chamber Assemblies (PCAs). Volume 2; Appendices

    NASA Technical Reports Server (NTRS)

    Garcia, Roberto; Saulsberry, Regor L.

    2011-01-01

    NASA's Technical Fellow for Propulsion, requested a technical assessment of the performance improvement achieved by the introduction of the stainless steel (SS) V-channel compared to the aluminum (Al) Y-channel Primer Chamber Assembly (PCA) design. The SS V-channel PCA was developed for NASA's Mars Science Laboratory (MSL) Project. The principle focus of the assessment was to measure the transient temperature at the booster interface with both designs. This document contains the Appendices to the Volume I main report.

  14. Identification of the C 2∏-X 2Σ + band system of AlO in the ultraviolet galvanoluminescence obtained during aluminum anodization

    NASA Astrophysics Data System (ADS)

    Sarvan, Mirjana; Perić, Miljenko; Zeković, Ljubiša; Stojadinović, Stevan; Belča, Ivan; Petković, Marija; Kasalica, Bećko

    2011-10-01

    The first galvanoluminescence spectrum in the ultraviolet region obtained during anodization of high purity aluminum samples annealed at temperature above 525 °C is presented. An intense broad peak with the maximum at about 31,900 cm -1 is assigned to the transitions (some of them heretofore unobserved) between vibrational levels of the C 2∏ → X 2Σ + spectral system of AlO, partly overlapped with the A 2Σ + → X 2∏ system of OH.

  15. Atomic layer deposition of Al-doped ZnO films using ozone as the oxygen source: A comparison of two methods to deliver aluminum

    SciTech Connect

    Yuan Hai; Luo Bing; Yu Dan; Cheng, An-jen; Campbell, Stephen A.; Gladfelter, Wayne L.

    2012-01-15

    Aluminum-doped ZnO films were prepared by atomic layer deposition at 250 deg. C using diethylzinc (DEZ), trimethylaluminum (TMA), and ozone as the precursors. Two deposition methods were compared to assess their impact on the composition, structural, electrical, and optical properties as a function of Al concentration. The first method controlled the Al concentration by changing the relative number of Al to Zn deposition cycles; a process reported in the literature where water was used as the oxygen source. The second method involved coinjection of the DEZ and TMA during each cycle where the partial pressures of the precursors control the aluminum concentration. Depth profiles of the film composition using Auger electron spectroscopy confirmed a layered microstructure for the films prepared by the first method, whereas the second method led to a homogeneous distribution of the aluminum throughout the ZnO film. Beneath the surface layer the carbon concentrations for all of the films were below the detection limit. Comparison of their electrical and optical properties established that films deposited by coinjection of the precursors were superior.

  16. Liquid oxygen LOX compatibility evaluations of aluminum lithium (Al-Li) alloys: Investigation of the Alcoa 2090 and MMC weldalite 049 alloys

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    1989-01-01

    The behavior of liquid oxygen (LOX) compatibility of aluminum lithium (Al-Li) alloys is investigated. Alloy systems of Alcoa 2090, vintages 1 to 3, and of Martin Marietta Corporation (MMC) Weldalite 049 were evaluated for their behavior related to the LOX compatibility employing liquid oxygen impact test conditions under ambient pressures and up to 1000 psi. The developments of these aluminum lithium alloys are of critical and significant interest because of their lower densities and higher specific strengths and improved mechanical properties at cryogenic temperatures. Of the different LOX impact tests carried out at the Marshall Space Flight Center (MSFC), it is seen that in certain test conditions at higher pressures, not all Al-Li alloys are LOX compatible. In case of any reactivity, it appears that lithium makes the material more sensitive at grain boundaries due to microstructural inhomogeneities and associated precipitate free zones (PFZ). The objectives were to identify and rationalize the microstructural mechanisms that could be relaxed to LOX compatibility behavior of the alloy system in consideration. The LOX compatibility behavior of Al-Li 2090 and Weldalite 049 is analyzed in detail using microstructural characterization techniques with light optical metallography, scanning electron microscopy (SEM), electron microprobe analysis, and surface studies using secondary ion mass spectrometry (SIMS), electron spectroscopy in chemical analysis (ESCA) and Auger electron spectroscopy (AES). Differences in the behavior of these aluminum lithium alloys are assessed and related to their chemistry, heat treatment conditions, and microstructural effects.

  17. Microstructure and Properties of Laser-Deposited Ti6Al4V Metal Matrix Composites Using Ni-Coated Powder

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Smugeresky, J. E.; Zhou, Y.; Baker, D.; Lavernia, E. J.

    2008-05-01

    As a layer additive rapid manufacturing process, laser engineered net shaping (LENS) can fabricate three-dimensional components directly from a computer-aided design (CAD) model. In this work, the LENS process was employed to fabricate Ti6Al4V metal matrix composites using powder mixtures of gas-atomized Ti6Al4V powder and varying volume fractions of Ni nanocoated TiC particles. The as-fabricated microstructures were studied using scanning electron microscopy (SEM), X-ray energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), differential thermal analyzer (DTA), and transmission electron microscopy (TEM) techniques. The interfaces between the metal matrix and ceramic particles were examined. The presence of intermetallic phases and resolidified TiC particles was rationalized on the basis of the thermal field during deposition. The influence of LENS parameters on the microstructure evolution and mechanical behavior of the metal matrix composites (MMCs) was also discussed.

  18. Quaternary aluminum silicides grown in Al flux: RE5Mn4Al(23-x)Si(x) (RE = Ho, Er, Yb) and Er44Mn55(AlSi)237.

    PubMed

    Calta, Nicholas P; Kanatzidis, Mercouri G

    2013-09-01

    Four novel intermetallic silicides, RE5Mn4Al(23-x)Si(x) (x = 7.9(9), RE = Ho, Er, Yb) and Er44Mn55(AlSi)237, have been prepared by reaction in aluminum flux. Three RE5Mn4Al(23-x)Si(x) compounds crystallize in the tetragonal space group P4/mmm with the relatively rare Gd5Mg5Fe4Al(18-x)Si(x) structure type. Refinement of single-crystal X-ray diffraction data yielded unit cell parameters of a = 11.3834(9)-11.4171(10) Å and c = 4.0297(2)-4.0575(4) Å with volumes ranging from 522.41(5) to 528.90(8) Å(3). Structure refinements on single-crystal diffraction data show that Er44Mn55(AlSi)237 adopts a new cubic structure type in the space group Pm3n with a very large unit cell edge of a = 21.815(3) Å. This new structure is best understood when viewed as two sets of nested polyhedra centered on a main group atom and a manganese atom. These polyhedral clusters describe the majority of the atomic positions in the structure and form a perovskite-type network. We also report the electrical and magnetic properties of the title compounds. All compounds except the Ho analogue behave as normal paramagnetic metals without any observed magnetic transitions above 5 K and exhibit antiferromagnetic correlations deduced from the value of their Curie constants. Ho5Mn4Al(23-x)Si(x) exhibits a ferromagnetic transition at 20 K and an additional metamagnetic transition at 10 K, suggesting independent ordering temperatures for two distinct magnetic sublattices. PMID:23931551

  19. Cluster size dependence of double ionization energy spectra of spin-polarized aluminum and sodium clusters: All-electron spin-polarized GW+T -matrix method

    NASA Astrophysics Data System (ADS)

    Noguchi, Yoshifumi; Ohno, Kaoru; Solovyev, Igor; Sasaki, Taizo

    2010-04-01

    The double ionization energy (DIE) spectra are calculated for the spin-polarized aluminum and sodium clusters by means of the all-electron spin-polarized GW+T -matrix method based on the many-body perturbation theory. Our method using the one- and two-particle Green’s functions enables us to determine the whole spectra at once in a single calculation. The smaller is the size of the cluster, the larger the difference between the minimal double ionization energy and the twice of the ionization potential. This is because the strong Coulomb repulsion between two holes becomes dominant in small confined geometry. Due to Pauli’s exclusion principle, the parallel spin DIE is close to or smaller than the antiparallel spin DIE except for Na4 that has well-separated highest and second highest occupied molecular-orbital levels calculated by the spin-dependent GW calculation. In this paper, we compare the results calculated for aluminum and sodium clusters and discuss the spin-polarized effect and the cluster size dependence of the resulting spectra in detail.

  20. Residual microstructure associated with impact crater in Ti-6Al-4V meshes reinforced 5A06Al alloy matrix composite.

    PubMed

    Guo, Q; Chen, G Q; Jiang, L T; Hussain, M; Han, X L; Sun, D L; Wu, G H

    2012-02-01

    In this paper, TC4(m)/5A06Al composite was hypervelocity impacted by 2024 aluminium projectile with the diameter of 2mm and with the impact velocity of 3.5 km/s. The residual microstructure was observed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HREM). The TC4-Al interface before impact was composed of TiAl(3) phase and Ti(3)Al phase. Near the pithead, separation of TC4 fibers and Al matrix occurred along the impact direction. Around the middle of the crater, TC4 fibers were sheared into several sections. Near the bottom of crater, adiabatic shear band (ASB) occurred in TC4 fiber, while the angle between shear plane and cross section was 45°. The crack propagated along TC4-Ti(3)Al interface during impact and some Ti(3)Al phase at the TC4-Al interface transformed to amorphous with few nanocrystals after hypervelocity impact.

  1. Fabrication of an r-Al2Ti intermetallic matrix composite reinforced with α-Al2O3 ceramic by discontinuous mechanical milling for thermite reaction

    NASA Astrophysics Data System (ADS)

    Mosleh, A.; Ehteshamzadeh, M.; Taherzadeh Mousavian, R.

    2014-10-01

    In this study, a powder mixture with an Al/TiO2 molar ratio of 10/3 was used to form an r-Al2Ti intermetallic matrix composite (IMC) reinforced with α-Al2O3 ceramic by a novel milling technique, called discontinuous mechanical milling (DMM) instead of milling and ignition of the produced thermite. The results of energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) of samples with varying milling time indicate that this fabrication process requires considerable mechanical energy. It is shown that Al2Ti-Al2O3 IMC with small grain size was produced by DMM after 15 h of ball milling. Peaks for γ-TiAl as well as Al2Ti and Al2O3 are observed in XRD patterns after DMM followed by heat treatment. The microhardness of the DMM-treated composite produced after heat treatment was higher than Hv 700.

  2. Microstructure and Grain Growth of the Matrix of SiCf/Ti-6Al-4V Composites Prepared by the Consolidation of Matrix-Coated Fibers in the α+ β Phase Field

    NASA Astrophysics Data System (ADS)

    Zhao, Guangming; Yang, Yanqing; Zhang, Wei; Luo, Xian; Huang, Bin; Chen, Yan

    2015-02-01

    Both the microstructural characteristics and the grain growth of the matrix materials in the SiCf/Ti-6Al-4V composites were investigated by means of experimental tests coupled with theoretical assessment. A very fine matrix microstructure was obtained in the SiCf/Ti-6Al-4V composites that were prepared by the consolidation of matrix-coated fiber (MCF) in the α+ β phase field. During a fabrication process through the MCF method, the matrix microstructure after consolidation processing will evolve from the columnar crystals to a fully-lamellar microstructure. The experimental results especially the grain sizes of matrix microstructure were reasonably explained based on theoretical calculations.

  3. Effects of Al-5Ti-1B master alloy on the microstructural evaluation of a highly alloyed aluminum alloy produced by SIMA process

    SciTech Connect

    Alipour, M.; Emamy, M.; Azarbarmas, M.; Karamouz, M.

    2010-06-15

    This study was undertaken to investigate the influence of Al-5Ti-1B master alloy on the structural characteristics of Al-12Zn-3 Mg-2.5Cu aluminum alloy. The optimum amount of Ti containing master alloy for proper grain refining was selected as 6 wt.%. A modified strain-induced, melt-activated (SIMA) process for semi-solid processing of alloys was proposed. In order to examine the effectiveness of the modified SIMA process, the recrystallized microstructures of the Al alloy (Al-12Zn-3 Mg-2.5Cu) prepared by the modified SIMA processes were macroscopically. The modified SIMA process employed casting, warm multi-forging, recrystallization and partial melting instead of the conventional process. Reheating condition to obtain a fine globular microstructure was optimized. The microstructure evolution of reheated Al-12Zn-3 Mg-2.5Cu aluminum alloy was characterized by SEM (Scanning electron microscopy) and optical microscopy. In this study the relation between the induced strain with size and shape of grain size has been studied. Results indicated that with the increase of strain sphericity of particles, their size decreases and sphericity takes place in less reahiting time.

  4. Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints

    SciTech Connect

    Zhang, C.Q. Robson, J.D.; Ciuca, O.; Prangnell, P.B.

    2014-11-15

    Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural aging on peak load and fracture energy were investigated. The peak load and fracture energy of welds increased with an increase in welding time and then reached a plateau. The lap shear strength (peak load) can reach the same level as that of similar Al–Al joints. After natural aging, the fracture mode of welds transferred from ductile fracture of the softened aluminum to interfacial failure due to the strength recovery of AA6111. - Highlights: • Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding. • No visible intermetallic reaction layer was detected on weld interface. • The lap shear strength can reach the same level as that of similar Al–Al joints. • The fracture mode becomes interfacial failure after natural aging.

  5. Aluminum resistance in wheat involves maintenance of leaf Ca(2+) and Mg(2+) content, decreased lipid peroxidation and Al accumulation, and low photosystem II excitation pressure.

    PubMed

    Moustaka, Julietta; Ouzounidou, Georgia; Bayçu, Gülriz; Moustakas, Michael

    2016-08-01

    The phytotoxic aluminum species (Al(3+)) is considered as the primary factor limiting crop productivity in over 40 % of world's arable land that is acidic. We evaluated the responses of two wheat cultivars (Triticum aestivum L.) with differential Al resistance, cv. Yecora E (Al-resistant) and cv. Dio (Al-sensitive), exposed to 0, 37, 74 and 148 μM Al for 14 days in hydroponic culture at pH 4.5. With increasing Al concentration, leaf Ca(2+) and Mg(2+) content decreased, as well as the effective quantum yield of photosystem II (PSII) photochemistry (Φ PSII ), while a gradual increase in leaf membrane lipid peroxidation, Al accumulation, photoinhibition (estimated as F v /F m ), and PSII excitation pressure (1 - q p ) occurred. However, the Al-resistant cultivar with lower Al accumulation, retained larger concentrations of Ca(2+) and Mg(2+) in the leaves and kept a larger fraction of the PSII reaction centres (RCs) in an open configuration, i.e. a higher ratio of oxidized to reduced quinone A (QA), than plants of the Al-sensitive cultivar. Four times higher Al concentration in the nutrient solution was required for Al-resistant plants (148 μM Al) than for Al-sensitive (37 μM Al), in order to establish the same closed RCs. Yet, the decline in photosynthetic efficiency in the cultivar Dio was not only due to closure of PSII RCs but also to a decrease in the quantum yield of the open RCs. We suggest that Al(3+) toxicity may be mediated by nutrient deficiency and oxidative stress, and that Al-resistance of the wheat cultivar Yecora E, may be due at least partially, from the decreased Al accumulation that resulted to decreased reactive oxygen species (ROS) formation. However, under equal internal Al accumulation (exposure Al concentration: Dio 74 μM, Yecora E 148 μM) that resulted to the same oxidative stress, the reduced PSII excitation pressure and the better PSII functioning of the Al-resistant cultivar was probably due to the larger concentrations of Ca

  6. Preparing high- and low-aspect ratio AlB2 flakes from borax or boron oxide

    NASA Astrophysics Data System (ADS)

    Hall, A. C.; Economy, J.

    2000-02-01

    The commercial preparation of aluminum-diboride flakes in aluminum relies on relatively expensive starting materials. A new synthesis has been developed that allows AlB2 to be prepared directly from the reaction of borax (Na2B4O7·10H2O) or boron oxide (B2O3) with aluminum. Aluminum metal at temperatures higher than 900°C has been shown to reduce these boron-containing compounds, producing an Al2O3-containing slag and AlB2. A natural separation occurs, leaving AlB2 in the molten aluminum and Al2O3 as part of a slag that forms at the melt surface. Samples containing up to 10 vol.% AlB2 in an aluminum matrix have been directly prepared using this method.

  7. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  8. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  9. Effect of re-melting on particle distribution and interface formation in SiC reinforced 2124Al matrix composite

    SciTech Connect

    Mandal, Durbadal; Viswanathan, Srinath

    2013-12-15

    The interface between metal matrix and ceramic reinforcement particles plays an important role in improving properties of the metal matrix composites. Hence, it is important to find out the interface structure of composite after re-melting. In the present investigation, the 2124Al matrix with 10 wt.% SiC particle reinforced composite was re-melted at 800 °C and 900 °C for 10 min followed by pouring into a permanent mould. The microstructures reveal that the SiC particles are distributed throughout the Al-matrix. The volume fraction of SiC particles varies from top to bottom of the composite plate and the difference increases with the decrease of re-melting temperature. The interfacial structure of re-melted 2124Al–10 wt.%SiC composite was investigated using scanning electron microscopy, an electron probe micro-analyzer, a scanning transmission electron detector fitted with scanning electron microscopy and an X-ray energy dispersive spectrometer. It is found that a thick layer of reaction product is formed at the interface of composite after re-melting. The experimental results show that the reaction products at the interface are associated with high concentration of Cu, Mg, Si and C. At re-melting temperature, liquid Al reacts with SiC to form Al{sub 4}C{sub 3} and Al–Si eutectic phase or elemental Si at the interface. High concentration of Si at the interface indicates that SiC is dissociated during re-melting. The X-ray energy dispersive spectrometer analyses confirm that Mg- and Cu-enrich phases are formed at the interface region. The Mg is segregated at the interface region and formed MgAl{sub 2}O{sub 4} in the presence of oxygen. The several elements identified at the interface region indicate that different types of interfaces are formed in between Al matrix and SiC particles. The Al–Si eutectic phase is formed around SiC particles during re-melting which restricts the SiC dissolution. - Highlights: • Re-melted composite shows homogeneous particle

  10. Influence of different parameter profiles on the formation of aluminum back surface field (Al-BSF) using for HIT solar cell

    NASA Astrophysics Data System (ADS)

    Zeng, Xiangbin; Zeng, Yu; AL-Naser, Qusay Assim Hanna; Zhou, Chunlan; Zhang, Xiao; Chen, Qiankun; Yang, Yanyan; Liu, Luo

    2009-08-01

    The aluminum back surface field used in p-type substrate hetero-junction with intrinsic thin film (HIT) solar cell is studied in this paper. The enhancement of material quality and the decrease of wafer thickness will make it necessary to passivate the back surface. It simply states the principle and formation process of aluminum back surface field, and studies the evenness of back surface field because it is necessary for high efficiency solar cell. Screen-printing and rapid thermal annealing were used to make aluminum back surface field to gain low recombination on the backside of solar cells. In this experiment, we analyze Al-BSF formed by taking different times and temperatures in which the temperature varied in the range between 620°C and 940 °C step 80°C and the time varied from 60 seconds to 180 seconds with a step of 30 seconds. Minority carrier lifetime with the back surface field was measured by microwave photoconductive decay (μ-PCD) device, analyze and get the optimal parameters of forming Al-BSF and further improve conversion efficiency of silicon solar cell.

  11. Wear Behaviour of Al-6061/SiC Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Mishra, Ashok Kumar; Srivastava, Rajesh Kumar

    2016-06-01

    Aluminium Al-6061 base composites, reinforced with SiC particles having mesh size of 150 and 600, which is fabricated by stir casting method and their wear resistance and coefficient of friction has been investigated in the present study as a function of applied load and weight fraction of SiC varying from 5, 10, 15, 20, 25, 30, 35 and 40 %. The dry sliding wear properties of composites were investigated by using Pin-on-disk testing machine at sliding velocity of 2 m/s and sliding distance of 2000 m over a various loads of 10, 20 and 30 N. The result shows that the reinforcement of the metal matrix with SiC particulates up to weight percentage of 35 % reduces the wear rate. The result also show that the wear of the test specimens increases with the increasing load and sliding distance. The coefficient of friction slightly decreases with increasing weight percentage of reinforcements. The wear surfaces are examined by optical microscopy which shows that the large grooved regions and cavities with ceramic particles are found on the worn surface of the composite alloy. This indicates an abrasive wear mechanism, which is essentially a result of hard ceramic particles exposed on the worn surfaces. Further, it was found from the experimentation that the wear rate decreases linearly with increasing weight fraction of SiC and average coefficient of friction decreases linearly with increasing applied load, weight fraction of SiC and mesh size of SiC. The best result has been obtained at 35 % weight fraction and 600 mesh size of SiC.

  12. The interface between {delta}{prime} and matrix in an 8090 Al-Li alloy studies by SAXS

    SciTech Connect

    Chai, Z.G. |; Xu, Y.; Meng, F.L.

    1999-01-01

    A small angle X-ray scattering (SAXS) techniques has been used to characterize the interfaces between the {delta}{prime} phase and matrix in and 8090 Al-Li alloy aged at 160 C for several times. The results showed that a transition interfacial layer exists between the {delta}{prime} phase and matrix in the earlier stage of aging, which disappears in the later stage of aging. The existence of a transition interfacial layer indicated that the phase precipitates by spinodal decomposition. This mechanism is thought to be the cause of the deviation of {delta}{prime} phase coarsening from the LSW coarsening rate law.

  13. The study of in vivo quantification of aluminum (Al) in human bone with a compact DD generator-based neutron activation analysis (NAA) system.

    PubMed

    Byrne, Patrick; Mostafaei, Farshad; Liu, Yingzi; Blake, Scott P; Koltick, David; Nie, Linda H

    2016-05-01

    The feasibility and methodology of using a compact DD generator-based neutron activation analysis system to measure aluminum in hand bone has been investigated. Monte Carlo simulations were used to simulate the moderator, reflector, and shielding assembly and to estimate the radiation dose. A high purity germanium (HPGe) detector was used to detect the Al gamma ray signals. The minimum detectable limit (MDL) was found to be 11.13 μg g(-1) dry bone (ppm). An additional HPGe detector would improve the MDL by a factor of 1.4, to 7.9 ppm. The equivalent dose delivered to the irradiated hand was calculated by Monte Carlo to be 11.9 mSv. In vivo bone aluminum measurement with the DD generator was found to be feasible among general population with an acceptable dose to the subject.

  14. Study on the Mechanical Properties of Cast 6063 Al Alloy Using a Mixture of Aluminum Dross and Green Sand as Mold

    NASA Astrophysics Data System (ADS)

    Adeosun, S. O.; Sekunowo, O. I.; Balogun, S. A.; Obembe, O. O.

    2012-08-01

    The mechanical characteristics of 6063 aluminum alloy cast in a mixture of aluminum dross and silica sand as mold have been examined. The amount of dross in the green silica sand was varied in the range of 0-80% with bentonite as binder. In all, 40 samples were cast, and 8 of these were left in the as-cast condition for control while 32 were first homogenized at 470°C for 6 h and then rolled in a two-high mill at ambient temperature to 10% reduction in one pass. The rolled samples were solution heat treated at 515°C for 8 h followed by normalizing, annealing, and quench tempering, respectively. The samples were then simulated and tensile behavior coupled with the evaluation of microhardness and microstructures developed. The results obtained demonstrate significant improvement in mechanical properties from 50% to 80% dross in the mold. Tensile strength increased to 177 MPa and 15% elongation compared with conventional 6063-T5 aluminum alloy with 145 MPa tensile strength and 8% elongation. The improvement in mechanical properties by the quench-tempered samples can be attributed to the inducement of fine and coherent Mg2Si crystals within the matrix. Furthermore, the overall analysis of the proportion of dross to the size of cast show that about 64% of dross generated can be utilized as mold material.

  15. Effect of sintering temperature and time intervals on morphological and hardness behaviour of Al-20 vol% Sn matrix composites

    NASA Astrophysics Data System (ADS)

    Badarulzaman, N. A.; Karim, S. R.; Lajis, M. A.

    2015-05-01

    Aluminium (Al) alloys are widely used in various industries, such as automotive and aerospace. The production processes in these sectors create large amount of Al residues. In this paper, a new method of recycling Al chip is presented. Metal matrix composite (MMCs) of Al-20 vol% Sn was prepared by using solid state direct conversion method of recycled Al 6061 alloy. Constant pressure (10 ton) was used to implement the cold forging process. The differences of sintering temperature (200 °C, 250 °C, 300 °C and 350 °C) and time intervals (1h, 2h, 3h, 4h and 5h) were studied to obtain the optimum hardness, strength and surface integrity of Al-20 vol% Sn. The results showed that, hardness and strength of Al-20 vol% Sn was decreased by additional temperature and increase with time interval of sintering. Sintering temperature at 350 °C produces better morphology structure of Al-Sn composites.

  16. Irradiation performance of U-Mo-Ti and U-Mo-Zr dispersion fuels in Al-Si matrixes

    NASA Astrophysics Data System (ADS)

    Kim, Yeon Soo; Hofman, G. L.; Robinson, A. B.; Wachs, D. M.; Ryu, H. J.; Park, J. M.; Yang, J. H.

    2012-08-01

    Performance of U-7 wt.%Mo with 1 wt.%Ti, 1 wt.%Zr or 2 wt.%Zr, dispersed in an Al-5 wt.%Si alloy matrix, was investigated through irradiation tests in the ATR at INL and HANARO at KAERI. Post-irradiation metallographic features show that the addition of Ti or Zr suppresses interaction layer growth between the U-Mo and the Al-5 wt.%Si matrix. However, higher fission gas swelling was observed in the fuel with Zr addition, while no discernable effect was found in the fuel with Ti addition as compared to U-Mo without the addition. Known to have a destabilizing effect on the γ-phase U-Mo, Zr, either as alloy addition or fission product, is ascribed for the disadvantageous result. Considering its benign effect on fuel swelling, with slight disadvantage from neutron economy point of view, Ti may be a better choice for this purpose.

  17. Comparative Study of MIL-96(Al) as Continuous Metal-Organic Frameworks Layer and Mixed-Matrix Membrane.

    PubMed

    Knebel, Alexander; Friebe, Sebastian; Bigall, Nadja Carola; Benzaqui, Marvin; Serre, Christian; Caro, Jürgen

    2016-03-23

    MIL-96(Al) layers were prepared as supported metal-organic frameworks membrane via reactive seeding using the α-alumina support as the Al source for the formation of the MIL-96(Al) seeds. Depending on the solvent mixture employed during seed formation, two different crystal morphologies, with different orientation of the transport-active channels, have been formed. This crystal orientation and habit is predefined by the seed crystals and is kept in the subsequent growth of the seeds to continuous layers. In the gas separation of an equimolar H2/CO2 mixture, the hydrogen permeability of the two supported MIL-96(Al) layers was found to be highly dependent on the crystal morphology and the accompanied channel orientation in the layer. In addition to the neat supported MIL-96(Al) membrane layers, mixed-matrix membranes (MMMs, 10 wt % filler loading) as a composite of MIL-96(Al) particles as filler in a continuous Matrimid polymer phase have been prepared. Five particle sizes of MIL-96(Al) between 3.2 μm and 55 nm were synthesized. In the preparation of the MIL-96(Al)/Matrimid MMM (10 wt % filler loading), the following preparation problems have been identified: The bigger micrometer-sized MIL-96(Al) crystals show a trend toward sedimentation during casting of the MMM, whereas for nanoparticles aggregation and recrystallization to micrometer-sized MIL-96(Al) crystals has been observed. Because of these preparation problems for MMM, the neat supported MIL-96(Al) layers show a relatively high H2/CO2 selectivity (≈9) and a hydrogen permeance approximately 2 magnitudes higher than that of the best MMM. PMID:26886432

  18. Comparative Study of MIL-96(Al) as Continuous Metal-Organic Frameworks Layer and Mixed-Matrix Membrane.

    PubMed

    Knebel, Alexander; Friebe, Sebastian; Bigall, Nadja Carola; Benzaqui, Marvin; Serre, Christian; Caro, Jürgen

    2016-03-23

    MIL-96(Al) layers were prepared as supported metal-organic frameworks membrane via reactive seeding using the α-alumina support as the Al source for the formation of the MIL-96(Al) seeds. Depending on the solvent mixture employed during seed formation, two different crystal morphologies, with different orientation of the transport-active channels, have been formed. This crystal orientation and habit is predefined by the seed crystals and is kept in the subsequent growth of the seeds to continuous layers. In the gas separation of an equimolar H2/CO2 mixture, the hydrogen permeability of the two supported MIL-96(Al) layers was found to be highly dependent on the crystal morphology and the accompanied channel orientation in the layer. In addition to the neat supported MIL-96(Al) membrane layers, mixed-matrix membranes (MMMs, 10 wt % filler loading) as a composite of MIL-96(Al) particles as filler in a continuous Matrimid polymer phase have been prepared. Five particle sizes of MIL-96(Al) between 3.2 μm and 55 nm were synthesized. In the preparation of the MIL-96(Al)/Matrimid MMM (10 wt % filler loading), the following preparation problems have been identified: The bigger micrometer-sized MIL-96(Al) crystals show a trend toward sedimentation during casting of the MMM, whereas for nanoparticles aggregation and recrystallization to micrometer-sized MIL-96(Al) crystals has been observed. Because of these preparation problems for MMM, the neat supported MIL-96(Al) layers show a relatively high H2/CO2 selectivity (≈9) and a hydrogen permeance approximately 2 magnitudes higher than that of the best MMM.

  19. Data characterizing compressive properties of Al/Al2O3 syntactic foam core metal matrix sandwich

    PubMed Central

    Omar, Mohammed Yaseer; Xiang, Chongchen; Gupta, Nikhil; Strbik, Oliver M.; Cho, Kyu

    2015-01-01

    Microstructural observations and compressive property datasets of metal matrix syntactic foam core sandwich composite at quasi-static and high strain rate (HSR) conditions (525–845 s−1) are provided. The data supplied in this article includes sample preparation procedure prior to scanning electron and optical microscopy as well as the micrographs. The data used to construct the stress–strain curves and the derived compressive properties of all specimens in both quasi-static and HSR regions are included. Videos of quasi-static compressive failure and that obtained by a high speed image acquisition system during deformation and failure of HSR specimen are also included. PMID:26587558

  20. Improved Interfacial Affinity and CO2 Separation Performance of Asymmetric Mixed Matrix Membranes by Incorporating Postmodified MIL-53(Al).

    PubMed

    Zhu, Haitao; Wang, Lina; Jie, Xingming; Liu, Dandan; Cao, Yiming

    2016-08-31

    Asymmetric mixed matrix membranes(MMMs) with MOFs hold great application potential for energy-efficient gas separations. However, the particle aggregation and nonselective interfacial microvoids restrict the gas separation performance of asymmetric MMMs. Herein, nanoporous metal-organic framework (MOF) of MIL-53(Al) was modified with aminosilane after solvothermal synthesis. The postfunctionalization by grafting alkyl chains can form hydrogen bonds with polymer chains to enhance the affinity with polymer matrix and facilitate the preferential adsorption of CO2 by dipole-quadrupole interaction with the functional group. Then the postmodified MIL-53(Al) was incorporated as filler into poly(ether imide) Ultem1000 to fabricate high-quality asymmetric MMMs with well dispersed particles in polymer matrix and good adhesion at the MOFs-polymer interface. The Ultem/S-MIL-53(Al) asymmetric MMMs exhibited remarkable combinations of gas permeance and ideal selectivity for CO2/N2 separation at 10 wt % filler loading. The CO2 permeance achieved 24.1 GPU, an increase of 165% compared with pure Ultem membrane. Meanwhile, the ideal CO2/N2 selectivity also increased from 31.0 up to 41.1. The strategy of post covalent modification for MOFs provides an effective way to improve the interfacial affinity and gas separation performance. PMID:27505152

  1. Wear performance optimization of stir cast Al-TiB2 metal matrix composites using Taguchi design of experiments

    NASA Astrophysics Data System (ADS)

    Poria, Suswagata; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    The present study outlines the use of Taguchi parameter design to minimize the wear performance of Al-TiB2 metal matrix composites by optimizing tribological process parameters. Different weight percentages of micro-TiB2 powders with average sizes of 5-40 micron are incorporated into molten LM4 aluminium matrix by stir casting method. The wear performance of Al-TiB2 composites is evaluated in a block-on-roller type Multitribo tester at room temperature. Three parameters viz. weight percentage of TiB2, load and speed are considered with three levels each at the time of experiment. A L27 orthogonal array is used to carry out experiments accommodating all the factors and their levels including their interaction effects. Optimal combination of parameters for wear performance is obtained by Taguchi analysis. Analysis of variance (ANOVA) is used to find out percentage contribution of each parameter and their interaction also on wear performance. Weight percentage of TiB2 is forced to be the most effective parameter in controlling wear behaviour of Al-TiB2 metal matrix composite.

  2. Construction of a Job Exposure Matrix to Dust, Fluoride, and Polycyclic Aromatic Hydrocarbons in the Norwegian Aluminum Industry using Prediction Models

    PubMed Central

    Søyseth, Vidar; Henneberger, Paul; Virji, Mohammed Abbas; Bakke, Berit; Kongerud, Johny

    2016-01-01

    Background The Norwegian aluminum industry developed and implemented a protocol for prospective monitoring of employees’ exposure using personal samplers. We analyzed these data to develop prediction lines to construct a job exposure matrix (JEM) for the period 1986–1995. Methods The protocol for personal monitoring of exposure was implemented in all seven Norwegian aluminum plants in 1986 and continued until 1995. Personal samplers were used to collect total dust, fluorides, and total polycyclic aromatic hydrocarbons (PAH). In addition, exposure could be categorized according to process, i.e. prebake, Søderberg, and ‘other’. We constructed four-dimensional JEMs characterized by: Plant, Job descriptor, Process, and Year. Totally 8074, 6734, and 3524 measurements were available for dust, fluorides, and PAH, respectively. The data were analyzed using linear mixed models with two-way interactions. The models were assessed using the Akaike criterion (AIC) and unadjusted R2. The significance level was set to 10% (two-sided) for retaining variables in the model. Results In 1986, the geometric mean (95% confidence interval in parentheses) for total dust, total fluorides, and PAH were 3.18 (0.46–22.2) mg m−3, 0.58 (0.085–4.00) mg m−3, and 33.9 (2.3–504) μg m−3, respectively. During 10 years of follow-up, the exposure to total dust, fluorides, and PAH decreased by 9.2, 11.7, and 14.9% per year, respectively. Each model encompassed from 49 to 72 significant components of the interaction terms. The interaction components were at least as important as the main effects, and 65 to 91% of the significant components of the interaction terms were time-dependent. Conclusion Our prediction models indicated that exposures were highly time-dependent. We expect that the time-dependent changes in exposure are of major importance for longitudinal studies of health effects in the aluminum industry. PMID:26409268

  3. Effect of geometrical stress concentrators on the current-induced suppression of the serrated deformation in an aluminum-magnesium AlMg5 alloy

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Zheltov, M. A.; Denisov, A. A.; Gasanov, M. F.; Kochegarov, S. S.

    2016-05-01

    The effect of an electric current on the band formation and the serrated deformation of planar specimens made of an aluminum-magnesium AlMg5 alloy and weakened by holes is experimentally studied. It is found that the concentration of elastic stress fields and the self-localized unstable plastic deformation field near a hole decreases the critical strain of appearance of the first stress drop and hinders the currentinduced suppression of band formation and the serrated Portevin-Le Chatelier deformation. These results are shown not to be related to the concentration of Joule heat near a hole.

  4. Crystal structure and photoluminescence of Mn2+-Mg2+ codoped gamma aluminum oxynitride (γ-AlON): A promising green phosphor for white light-emitting diodes

    NASA Astrophysics Data System (ADS)

    Xie, Rong-Jun; Hirosaki, Naoto; Liu, Xue-Jian; Takeda, Takashi; Li, Hui-Li

    2008-05-01

    This letter reports on the crystal structure and luminescence of a green gamma aluminum oxynitride phosphor. This phosphor, codoped with Mn2+ and Mg2+, shows a single cubic spinel phase, with Mn2+ and Mg2+ substituting Al3+ in the tetrahedral sites. It shows a broad emission band centered at 520nm and a full width at half maximum of 44nm. The green phosphor exhibits a small thermal quenching and high internal quantum efficiency of 62% under the blue light irradiation, enabling it to be used in high color rendering white light-emitting diodes.

  5. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  6. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  7. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-07-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  8. Substitution Reactions of the Aluminum Chlorogermylenoid H2GeClAlCl2 with HF, H2O, NH3, HCl, H2S, and PH3.

    PubMed

    Yan, Bingfei; Zhang, Mingxia; Li, Wenzuo; Xiao, Cuiping; Li, Qingzhong; Cheng, Jianbo

    2016-01-01

    Quantum chemical calculations have been performed for the substitution reactions of the aluminum chlorogermylenoid H2GeClAlCl2 with HF, H2O, NH3, HCl, H2S, and PH3 to get more insights into the reactivity of H2GeClAlCl2. The theoretical calculated results indicated that the substitution reactions of H2GeClAlCl2 with HF, H2O, NH3, HCl, H2S, and PH3 proceeded in a concerted manner. There were one transition state and one intermediate which connected the reactants and the products along the potential energy surface. The six substitution reactions of H2GeClAlCl2 with HF, H2O, NH3, HCl, H2S, and PH3 are compared with the addition reaction s of H2Ge with these hydrides. And based on the calculated results we concluded that the substitution reactions of H2GeClAlCl2 with these hydrides involve two steps, one is dissociation onto H2Ge with AlCl3, and the other is the addition reactions of H2Ge with HF, H2O, NH3, HCl, H2S, and PH3.

  9. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-09-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  10. Formation of Small Blocky Al3Ti Particles via Direct Reaction Between Solid Ti Powders and Liquid Al

    NASA Astrophysics Data System (ADS)

    Liu, Z. W.; Han, Q.; Li, J. G.

    2012-12-01

    The evolution of titanium powders in the pure aluminum melt at a lower temperature was studied in our research. The process involved some titanium powders being added into the pure aluminum melt at 1003 K (730 °C), and then the melt was cast into an ingot after 5 minutes. A reaction layer composed of some loose Al3Ti particles was formed on the solid Ti surface due to the reactive diffusion between titanium and aluminum. In-situ blocky Al3Ti particles smaller than 5 μm were produced in the aluminum matrix. A reaction-peeling model was suggested to illustrate the formation mechanism of Al3Ti particles, and a simple approach for fabricating in-situ Al3Ti/Al-alloy composites was proposed as well.

  11. Chemical, mechanical, and thermal expansion properties of a carbon nanotube-reinforced aluminum nanocomposite

    NASA Astrophysics Data System (ADS)

    Sharma, Manjula; Sharma, Vimal

    2016-02-01

    In the present study, the chemical and mechanical properties and the thermal expansion of a carbon nanotube (CNT)-based crystalline nano-aluminum (nano Al) composite were reported. The properties of nanocomposites were tailored by incorporating CNTs into the nano Al matrix using a physical mixing method. The elastic moduli and the coefficient of thermal expansion (CTE) of the nanocomposites were also estimated to understand the effects of CNT reinforcement in the Al matrix. Microstructural characterization of the nanocomposite reveals that the CNTs are dispersed and embedded in the Al matrix. The experimental results indicate that the incorporation of CNTs into the nano Al matrix results in the increase in hardness and elastic modulus along with a concomitant decrease in the coefficient of thermal expansion. The hardness and elastic modulus of the nanocomposite increase by 21% and 20%, respectively, upon CNT addition. The CTE of CNT/Al nanocomposite decreases to 70% compared with that of nano Al.

  12. Biological functionality and mechanistic contribution of extracellular matrix-ornamented three dimensional Ti-6Al-4V mesh scaffolds.

    PubMed

    Kumar, A; Nune, K C; Misra, R D K

    2016-11-01

    The 3D printed metallic implants are considered bioinert in nature because of the absence of bioactive molecules. Thus, surface modification of bioinert materials is expected to favorably promote osteoblast functions and differentiation. In this context, the objective of this study is to fundamentally elucidate the effect of cell-derived decellularized extracellular matrix (dECM) ornamented 3D printed Ti-6Al-4V scaffolds on biological functions, involving cell adhesion, proliferation, and synthesis of vinculin and actin proteins. To mimic the natural ECM environment, the mineralized ECM of osteoblasts was deposited on the Ti-6Al-4V porous scaffolds, fabricated by electron beam melting (EBM) method. The process comprised of osteoblast proliferation, differentiation, and freeze-thaw cycles to obtain decellularized extra cellular matrix (dECM), in vitro. The dECM provided a natural environment to restore the natural cell functionality of osteoblasts that were cultured on dECM ornamented Ti-6Al-4V scaffolds. In comparison to the bare Ti-6Al-4V scaffolds, a higher cell functionality such as cell adhesion, proliferation, and growth including cell-cell and cell-material interaction were observed on dECM ornamented Ti-6Al-4V scaffolds, which were characterized by using markers for focal adhesion and cytoskeleton such as vinculin and actin. Moreover, electron microscopy also indicated higher cell-material interaction and enhanced proliferation of cells on dECM ornamented Ti-6Al-4V scaffolds, supported by MTT assay. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2751-2763, 2016.

  13. Electron Diffraction Evidence for the Ordering of Excess Nickel Atoms by Relation to Stoichiometry in Nickel-Rich Beta'-Nial Formation of a Nickel-Aluminum (Ni2al) Superlattices

    NASA Technical Reports Server (NTRS)

    Reynaud, F.

    1988-01-01

    In electron diffraction patterns of nickel-rich beta-NiAl alloys, many anomalies are observed. One of these is the appearance of diffuse intensity maxima between the reflexions of the B2 structure. This is explained by the short-range ordering of the excess nickel atoms on the simple cubic sublattice occupied only by aluminum atoms in the stoichiometric, perfectly ordered NiAl alloy. After annealing Ni 37.5 atomic percent Al and Ni 37.75 atomic percent Al for 1 week at 300 and 400 C, the diffuse intensity maxima transformed into sharp superstructure reflexions. These reflexions are explained by the formation of the four possible variants of an ordered hexagonal superstructure corresponding to the Ni2Al composition. This structure is closely related to the Ni2Al3 structure (same space group) formed by the ordering of vacancies on the nickel sublattice in aluminum-rich beta-NiAl alloys.

  14. In-situ scanning electron microscope studies of crack growth in an aluminum metal-matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1990-01-01

    Edge-notched specimens of a cast and extruded Al alloy-based, alumina particulate-reinforced composite in the annealed condition were tested in situ in a SEM apparatus equipped with a deformation stage permitting the direct observation of crack growth phenomena. Fracture in this composite is seen to proceed by initiation of microcracks ahead of the macrocrack; as deformation proceeds, the microcracks lengthen, and crack propagation occurs when the region of intense plastic straining becomes comparable to the macrocrack-microcrack distance. The sequence is then repeated.

  15. Development and Processing Improvement of Aerospace Aluminum Alloys-Development of AL-Cu-Mg-Ag Alloy (2139)

    NASA Technical Reports Server (NTRS)

    Cho, Alex; Lisagor, W. Barry; Bales, Thomas T.

    2007-01-01

    This final report supplement in presentation format describes a comprehensive multi-tasked contract study to continue the development of the silver bearing alloy now registered as aluminum alloy 2139 by the Aluminum Association. Two commercial scale ingots were processed into nominal plate gauges of two, four and six inches, and were extensively characterized in terms of metallurgical and crystallographic structure, and resulting mechanical properties. This report includes comparisons of the property combinations for this alloy and 2XXX and 7XXX alloys more widely used in high performance applications. Alloy 2139 shows dramatic improvement in all combinations of properties, moreover, the properties of this alloy are retained in all gauge thicknesses, contrary to typical reductions observed in thicker gauges of the other alloys in the comparison. The advancements achieved in this study are expected to result in rapid, widespread use of this alloy in a broad range of ground based, aircraft, and spacecraft applications.

  16. Boron-carbide-aluminum and boron-carbide-reactive metal cermets. [B/sub 4/C-Al

    DOEpatents

    Halverson, D.C.; Pyzik, A.J.; Aksay, I.A.

    1985-05-06

    Hard, tough, lighweight boron-carbide-reactive metal composites, particularly boron-carbide-aluminum composites, are produced. These composites have compositions with a plurality of phases. A method is provided, including the steps of wetting and reacting the starting materials, by which the microstructures in the resulting composites can be controllably selected. Starting compositions, reaction temperatures, reaction times, and reaction atmospheres are parameters for controlling the process and resulting compositions. The ceramic phases are homogeneously distributed in the metal phases and adhesive forces at ceramic-metal interfaces are maximized. An initial consolidated step is used to achieve fully dense composites. Microstructures of boron-carbide-aluminum cermets have been produced with modules of rupture exceeding 110 ksi and fracture toughness exceeding 12 ksi..sqrt..in. These composites and methods can be used to form a variety of structural elements.

  17. Visible photoluminescence in polycrystalline terbium doped aluminum nitride (Tb:AlN) ceramics with high thermal conductivity

    SciTech Connect

    Wieg, A. T.; Kodera, Y.; Wang, Z.; Garay, J. E.; Imai, T.; Dames, C.

    2012-09-10

    Thermal management continues to be one of the major challenges in the development of high powered light sources such as solid state lasers. In particular, the relatively low thermal conductivity of standard photoluminescent (PL) materials limits the overall power output and/or duty cycle. We present a method based on current activated pressure assisted densification for the fabrication of high thermal conductivity PL materials: rare earth doped polycrystalline bulk aluminum nitride. Specifically, the ceramics are translucent and are doped with Tb{sup 3+}, allowing for emission in the visible. Remarkably, the ceramics have a room temperature thermal conductivity of 94 W/(m K) which is almost seven times higher than that of the state of the art host material, Nd-doped yttrium aluminum garnet. These light emitting properties coupled with very high thermal conductivity should enable the development of a wide variety of more powerful light sources.

  18. Reaction synthesis of Ni-Al based particle composite coatings

    SciTech Connect

    SUSAN,DONALD F.; MISIOLEK,WOICECK Z.; MARDER,ARNOLD R.

    2000-02-11

    Electrodeposited metal matrix/metal particle composite (EMMC) coatings were produced with a nickel matrix and aluminum particles. By optimizing the process parameters, coatings were deposited with 20 volume percent aluminum particles. Coating morphology and composition were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Differential thermal analysis (DTA) was employed to study reactive phase formation. The effect of heat treatment on coating phase formation was studied in the temperature range 415 to 1,000 C. Long-time exposure at low temperature results in the formation of several intermetallic phases at the Ni matrix/Al particle interfaces and concentrically around the original Al particles. Upon heating to the 500--600 C range, the aluminum particles react with the nickel matrix to form NiAl islands within the Ni matrix. When exposed to higher temperatures (600--1,000 C), diffusional reaction between NiAl and nickel produces ({gamma})Ni{sub 3}Al. The final equilibrium microstructure consists of blocks of ({gamma}{prime})Ni{sub 3}Al in a {gamma}(Ni) solid solution matrix, with small pores also present. Pore formation is explained based on local density changes during intermetallic phase formation and microstructural development is discussed with reference to reaction synthesis of bulk nickel aluminides.

  19. Metal-Intermetallic Laminate Ti-Al3Ti Composites Produced by Spark Plasma Sintering of Titanium and Aluminum Foils Enclosed in Titanium Shells

    NASA Astrophysics Data System (ADS)

    Lazurenko, Daria V.; Mali, Vyacheslav I.; Bataev, Ivan A.; Thoemmes, Alexander; Bataev, Anatoly A.; Popelukh, Albert I.; Anisimov, Alexander G.; Belousova, Natalia S.

    2015-09-01

    Metal-intermetallic laminate composites are considered as promising materials for application in the aerospace industry. In this study, Ti-Al3Ti composites enclosed in titanium cases were produced by reactive spark plasma sintering. Sintering was carried out at 1103 K and 1323 K (830 °C and 1050 °C) for 10 minutes. In both cases, high-quality Ti-Al3Ti composites containing thin transition layers at the interfaces were obtained. Al2Ti, AlTi, and AlTi3 intermetallic phases and a solid solution of aluminum in titanium were observed in the transition layers by scanning and transmission electron microscopy. The material sintered at 1323 K (1050 °C) had higher strength in comparison with the composite obtained at 1103 K (830 °C). However, the hardness of the intermetallic component in the sample sintered at higher temperature decreased due to the grain growth. The impact toughness values of both materials were approximately identical.

  20. Formation of ordered films of axially bridged aluminum phthalocyanine [(tBu)4PcAl]2O via magnetic field-induced reaction.

    PubMed

    Basova, Tamara; Berezin, Aleksei; Nadolinny, Vladimir; Peisert, Heiko; Chassé, Thomas; Banimuslem, Hikmat; Hassan, Aseel

    2013-11-28

    The μ-(oxo)bis[tetra-tert-butylphthalocyaninato] aluminum(III) [(tBu)4PcAl]2O films with the crystallites oriented preferably in one direction were obtained via chemical transformation of tetra-tert-butylsubstituted chloroaluminum(III) phthalocyanine (tBu)4PcAlCl film upon its annealing in magnetic field. A comparative analysis of the influence of post-deposition annealing process without and under applied magnetic field of 1 T, on the orientation and morphology of (tBu)4PcAlCl and [(tBu)4PcAl]2O films, has been carried out by the methods of UV-vis, Infrared and Raman spectroscopies, XRD as well as atomic force microscopy. The formation of [(tBu)4PcAl]2O films with elongated crystallites having preferential orientation was observed upon heating of the films in magnetic field while annealing without magnetic field under the same conditions does not demonstrate any effect on the structure and morphology of these films. The reasons of the sensitivity of this reaction to the presence of such magnetic field is discussed and studied by electronic paramagnetic resonance spectroscopy. PMID:24289372

  1. Effect of Aluminum Content on Microstructure and Mechanical Properties of Al x CoCrFeMo0.5Ni High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Hsu, Chin-You; Juan, Chien-Chang; Sheu, Tsing-Shien; Chen, Swe-Kai; Yeh, Jien-Wei

    2013-12-01

    High-entropy alloys Al x CoCrFeMo0.5Ni with varied Al contents ( x = 0, 0.5, 1.0, 1.5, and 2.0) have been designed based on the Al x CoCrCuFeNi system to improve mechanical properties for room and elevated temperatures. They have been investigated for microstructure and mechanical properties. As the aluminum content increases, the as-cast structure evolves from face-centered cubic dendrite + minor σ-phase interdendrite at x = 0 to B2 dendrite with body-centered cubic (bcc) precipitates + bcc interdendrite with B2 precipitates at x = 2.0. This confirms the strong bcc-forming tendency of Al. The room-temperature Vickers hardness starts from the lowest, HV 220, at x = 0, attains to the maximum, HV 720, at x = 1.0, and then decreases to HV 615 at x = 2.0. Compared with the base alloy system, the current alloy system has a superior combination of hardness and fracture toughness. In addition, Al x CoCrFeMo0.5Ni alloys except x = 0 display a higher hot hardness level than those of Ni-based superalloys, including In 718 and In 718 H, up to 1273 K and show great potential in high-temperature applications.

  2. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  3. Studies on synthesis of in-situ Al-TiC metal matrix composites

    NASA Astrophysics Data System (ADS)

    Rai, R. N.; Saha, S. C.; Datta, G. L.; Chakraborty, M.

    2016-03-01

    In the present research work, synthesis and characterization of in-situ Al-TiC composites reinforced with ceramic phases was carried out. The formation of undesirable TiAl3 particles could be avoided justifying the correct procedural requirement adopted while preparing Al-TiC composites. It was observed that distributions of reinforced particles were uniform along the grain boundaries. It was also observed that the average size of the TiC particles was of 0.5 μm. It was also noted that the presence of TiC particles in the composite enhances the yield strength and hardness substantially.

  4. Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, P. J.; Lederich, R. J.; Oneal, J. E.

    1986-01-01

    A study was conducted: (1) to develop rapid solidification processed (RSP) dispersoid-containing Al-3Cu-2Li-1Mg-0.2Zr alloys as substitutes for titanium alloys and commercial 2XXX aluminum alloys for service to at least 150 C; and (2) to develop RSP Al-4Li-Cu-Mg-Zr alloys as substitutes for high-strength commercial 7XXX alloys in ambient-temperature applications. RSP Al-3Cu-2Li-1Mg-0.2Zr alloys have density-normalized yield stresses at 150 C up to 52% larger than that of 2124-T851 and up to 30% larger than that of Ti-6Al-4V. Strength at 150 C in these alloys is provided by thermally stable delta' (Al3Li), T1 (Al2LiCu), and S' (Al2CuMg) precipitates. Density-normalized yield stresses of RSP Al-3Cu-2Li-1Mg-0.2Zr alloys are up to 100% larger than that of 2124-T851 and equivalent to that of Al-8Fe-4Ce at 260 C. Strength in the RSP alloys at 260 C is provided by incoherent dispersoids and subboundary constituent particles such as T1 and S. The RSP alloys are attractive substitutes in less than or = 100-h exposures for 2xxx and Al-4Fe-Ce alloys up to 260 C and for titanium alloys up to 150 C. RSP Al-4Li-Cu-Mg-Zr alloys have ambient-temperature yield and ultimate tensile stresses similar to that of 7050-T7651, and are 14% less dense. RSP Al-4Li-0.5Cu-1.5Mg-0.2Zr has a 20% higher specific yield stress, 40% higher specific elastic modulus, and superior corrosion resistance compared to the properties of 7050-T7651. Strength in the Al-4Li-Cu-Mg-Zr alloy class is primarily provided by the substructure and delta' precipitates and is independent of Cu:Mg ratio. Improvements in fracture toughness and transverse-orientation properties in both alloy classes depend on improved melt practices to eliminate oxide inclusions which are incorporated into the consolidated forms.

  5. Irradiation behavior of the interaction product of U-Mo fuel particle dispersion in an Al matrix.

    SciTech Connect

    Kim, Y.S.; Hofman, G.

    2012-06-01

    Irradiation performance of U-Mo fuel particles dispersed in Al matrix is stable in terms of fuel swelling and is suitable for the conversion of research and test reactors from highly enriched uranium (HEU) to low enriched uranium (LEU). However, tests of the fuel at high temperatures and high burnups revealed obstacles caused by the interaction layers forming between the fuel particle and matrix. In some cases, fission gas filled pores grow and interconnect in the interdiffusion layer resulting in fuel plate failure. Postirradiation observations are made to examine the behavior of the interdiffusion layers. The interdiffusion layers show a fluid-like behavior characteristic of amorphous materials. In the amorphous interdiffusion layers, fission gas diffusivity is high and the material viscosity is low so that the fission gas pores readily form and grow. Based on the observations, a pore formation mechanism is proposed and potential remedies to suppress the pore growth are also introduced.

  6. Effect of the B4C content on the structure and thermal expansion coefficient of the Al-5% Cu alloy-based metal-matrix composite material

    NASA Astrophysics Data System (ADS)

    Pozdniakov, A. V.; Lotfy, A.; Qadir, A.; Zolotorevskiy, V. S.

    2016-08-01

    The Al-5% Cu alloy-based metal-matrix composite materials reinforced with 5-μm B4C particles have been produced using mechanical mixing-in method. A process of addition of the B4C particles into the melt has been developed. A homogeneous distribution of the B4C reinforcing particles in the metal-matrix composite matrix was obtained. Using X-ray diffraction analysis, the formation of Al3BC and AlB2 phases has been revealed at the interphase matrix/particle boundary, which indicates a good interaction in the phases. With increasing B4C content in the matrix alloy, an insignificant increase in the porosity (from 1 to 3.1%) occurs. The average linear thermal-expansion coefficient is reduced from 24.5 to 22.6 × 10-6 K-1 in the temperature range of 20-100°C.

  7. Fabrication and Structure Characterization of Alumina-Aluminum Interpenetrating Phase Composites

    NASA Astrophysics Data System (ADS)

    Dolata, Anna J.

    2016-01-01

    Alumina-Aluminum composites with interpenetrating networks structure belong to advanced materials with potentially better properties when compared with composites reinforced by particles or fibers. The paper presents the experimental results of fabrication and structure characterization of Al matrix composites locally reinforced via Al2O3 ceramic foam. The composites were obtained using centrifugal infiltration of porous ceramics by liquid aluminum alloy. Both scanning electron microscopy (SEM + EDS) and x-ray tomography were used to determine the structure of foams and composites especially in reinforced areas. The quality of castings, degree of pore filling in ceramic foams by Al alloy, and microstructure in area of interface were assessed.

  8. Fabrication and Structure Characterization of Alumina-Aluminum Interpenetrating Phase Composites

    NASA Astrophysics Data System (ADS)

    Dolata, Anna J.

    2016-08-01

    Alumina-Aluminum composites with interpenetrating networks structure belong to advanced materials with potentially better properties when compared with composites reinforced by particles or fibers. The paper presents the experimental results of fabrication and structure characterization of Al matrix composites locally reinforced via Al2O3 ceramic foam. The composites were obtained using centrifugal infiltration of porous ceramics by liquid aluminum alloy. Both scanning electron microscopy (SEM + EDS) and x-ray tomography were used to determine the structure of foams and composites especially in reinforced areas. The quality of castings, degree of pore filling in ceramic foams by Al alloy, and microstructure in area of interface were assessed.

  9. Studies of waste-canister compatibility. [Waste forms: Al-Si and Pb-Sn matrix alloys, FUETAP, glass, Synroc D, and waste particles coated with carbon or carbon plus SiC

    SciTech Connect

    McCoy, H.E.

    1983-01-01

    Compatibility studies were conducted between 7 waste forms and 15 potential canister structural materials. The waste forms were Al-Si and Pb-Sn matrix alloys, FUETAP, glass, Synroc D, and waste particles coated with carbon or carbon plus silicon carbide. The canister materials included carbon steel (bare and with chromium or nickel coatings), copper, Monel, Cu-35% Ni, titanium (grades 2 and 12), several Inconels, aluminum alloy 5052, and two stainless steels. Tests of either 6888 or 8821 h were conducted at 100 and 300/sup 0/C, which bracket the low and high limits expected during storage. Glass and FUETAP evolved sulfur, which reacted preferentially with copper, nickel, and alloys of these metals. The Pb-Sn matrix alloy stuck to all samples and the carbon-coated particles to most samples at 300/sup 0/C, but the extent of chemical reaction was not determined. Testing for 0.5 h at 800/sup 0/C was included because it is representative of a transportation accident and is required of casks containing nuclear materials. During these tests (1) glass and FUETAP evolved sulfur, (2) FUETAP evolved large amounts of gas, (3) Synroc stuck to titanium alloys, (4) glass was molten, and (5) both matrix alloys were molten with considerable chemical interactions with many of the canister samples. If this test condition were imposed on waste canisters, it would be design limiting in many waste storage concepts.

  10. The formation of tungsten doped Al2O3/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    NASA Astrophysics Data System (ADS)

    Stojadinović, Stevan; Vasilić, Rastko; Radić, Nenad; Tadić, Nenad; Stefanov, Plamen; Grbić, Boško

    2016-07-01

    Tungsten doped Al2O3/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na2WO4·2H2O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al2O3, ZnO, metallic tungsten and WO3. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al2O3/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al2O3/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al2O3/ZnO coatings is higher thanof undoped Al2O3/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na2WO4·2H2O. Tungsten in Al2O3/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the coatings, indicating slower recombination of electron-hole pairs.

  11. Tungsten wire/FeCrAlY matrix turbine blade fabrication study

    NASA Technical Reports Server (NTRS)

    Melnyk, P.; Fleck, J. N.

    1979-01-01

    The objective was to establish a viable FRS monotape technology base to fabricate a complex, advanced turbine blade. All elements of monotape fabrication were addressed. A new process for incorporation of the matrix, including bi-alloy matrices, was developed. Bonding, cleaning, cutting, sizing, and forming parameters were established. These monotapes were then used to fabricate a 48 ply solid JT9D-7F 1st stage turbine blade. Core technology was then developed and first a 12 ply and then a 7 ply shell hollow airfoil was fabricated. As the fabrication technology advanced, additional airfoils incorporated further elements of sophistication, by introducing in sequence bonded root blocks, cross-plying, bi-metallic matrix, tip cap, trailing edge slots, and impingement inserts.

  12. High Strength Discontinuously Reinforced Aluminum For Rocket Applications

    NASA Technical Reports Server (NTRS)

    Pandey, A. B.; Shah, S. R.; Shadoan, M.

    2003-01-01

    This study presents results on the development of a new aluminum alloy with very high strength and ductility. Five compositions of Al-Mg-Sc-Gd-Zr alloy were selected for this purpose. These alloys were also reinforced with 15 volume percent silicon-carbide and boron-carbide particles to produce Discontinuously Reinforced Aluminum (DRA) materials. Matrix alloys and DRA were processed using a powder metallurgy process. The helium gas atomization produced very fine powder with cellular-dentritic microstructure. The microstructure of matrix alloys showed fine Al3Sc based precipitate which provides significant strengthening in these alloys. DRA showed uniform distribution of reinforcement in aluminum matrix. DRA materials were tested at -320 F, 75 F in air and 7S F in gaseous hydrogen environments and matrix alloys were tested at 75 F in air. DRA showed high strengths in the range of 89-111 ksi (614-697 MPa) depending on alloy compositions and test environments. Matrix alloys had a good combination of strength, 84-89 ksi (579-621 MPa) and ductility, 4.5-6.5%. The properties of these materials can further be improved by proper control of processing parameters.

  13. Effect of Amount of Aluminum on the Performance of Si-Al Codeposited Anodes for Lithium Batteries.

    PubMed

    Patil, Vaishali; Patil, Arun; Yoon, Seok-Jin; Choi, Ji-Won

    2015-11-01

    Silicon is considered one of the most promising anode materials for high-performance Li-ion batteries due to its 4000 mAh/g theoretical specific capacity, relative abundance, low cost, and environmental benignity. However, silicon experiences a dramatic volume change (-300%) during full charge/discharge cycling, leading to severe capacity decay and poor cycling stability. Here, we report Si-Al codeposited anode material for Li-ion batteries. The Si-Al thin films were deposited by co-deposition from Si and Al target on nickel substrate. The composition of Si and Al in the film is estimated by energy-dispersive spectroscopy. The XRD and SEM analysis revealed that the Si-Al thin films were amorphous in structure. The electrochemical performance of the Si-Al thin film as anode material for lithium ion battery was investigated by the charge/discharge tests. Galvanostatic half-cell electrochemical measurements were conducted in between 0 mV to 2 V using a Li counter electrode, demonstrating that the Al rich Si-Al thin film achieved a good cycleability up to 100 cycles with a high capacity retention. Si-Al sample having 11.04% Al shows capacity 825 mAh/g over the 100 cycles.

  14. High Strength Aluminum Alloy For High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2005-01-01

    A cast article from an aluminum alloy has improved mechanical properties at elevated temperatures. The cast article has the following composition in weight percent: Silicon 6.0-25.0, Copper 5.0-8.0, Iron 0.05-1.2, Magnesium 0.5-1.5, Nickel 0.05-0.9, Manganese 0.05-1.2, Titanium 0.05-1.2, Zirconium 0.05-1.2, Vanadium 0.05-1.2, Zinc 0.05-0.9, Strontium 0.001-0.1, Phosphorus 0.001-0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10-25, and the copper-to-magnesium ratio is 4-15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2 crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix containing up to about 60% by volume of a secondary filler material.

  15. Influence of Cr and W alloying on the fiber-matrix interfacial shear strength in cast and directionally solidified sapphire NiAl composites

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Tiwari, R.; Tewari, S. N.

    1995-01-01

    Sapphire-reinforced NiAl matrix composites with chromium or tungsten as alloying additions were synthesized using casting and zone directional solidification (DS) techniques and characterized by a fiber pushout test as well as by microhardness measurements. The sapphire-NiAl(Cr) specimens exhibited an interlayer of Cr rich eutectic at the fiber-matrix interface and a higher interfacial shear strength compared to unalloyed sapphire-NiAl specimens processed under identical conditions. In contrast, the sapphire-NiAl(W) specimens did not show interfacial excess of tungsten rich phases, although the interfacial shear strength was high and comparable to that of sapphire-NiAl(Cr). The postdebond sliding stress was higher in sapphire-NiAl(Cr) than in sapphire-NiAl(W) due to interface enrichment with chromium particles. The matrix microhardness progressively decreased with increasing distance from the interface in both DS NiAl and NiAl(Cr) specimens. The study highlights the potential of casting and DS techniques to improve the toughness and strength of NiAl by designing dual-phase microstructures in NiAl alloys reinforced with sapphire fibers.

  16. First-principles investigations of aluminum hydrides: M{sub 3}AlH{sub 6} (M=Na,K)

    SciTech Connect

    Vajeeston, P.; Ravindran, P.; Kjekshus, A.; Fjellvaag, H.

    2005-03-01

    The structural stability of Na{sub 3}AlH{sub 6} and K{sub 3}AlH{sub 6} has been systematically investigated using accurate density-functional total-energy calculations. The experimentally known crystal structure of {alpha}-Na{sub 3}AlH{sub 6} is reproduced and {alpha}-K{sub 3}AlH{sub 6} is predicted to be isostructural ({alpha}-Na{sub 3}AlF{sub 6} type; space group P2{sub 1}/n). This structure contains a pseudo-face-centered-cubic Al sublattice and each Al atom is surrounded by distorted octahedra of hydrogen atoms with the long octahedral axis tilted from the [001] direction toward <111>. We predict that the {alpha} modifications will not be stable at higher pressures. On application of pressure to Na{sub 3}AlH{sub 6}, the {alpha} phase transforms into a Cs{sub 3}NdCl{sub 6}-type structure at 19.8 GPa. Similarly {alpha}-K{sub 3}AlH{sub 6} transforms into two high-pressure forms: (1) {alpha} transforms to {beta} with Rb{sub 3}TlF{sub 6}-type structure at 53.4 GPa and (2) {beta} transforms to {gamma} with U{sub 3}ScS{sub 6}-type structure at 60.2 GPa.

  17. Effects of MoS2 and Multiwalled Carbon Nanotubes on Tribological Behavior of TiAl Matrix Composite

    NASA Astrophysics Data System (ADS)

    Yang, Kang; Shi, Xiaoliang; Zhai, Wenzheng

    2016-03-01

    The sliding velocities and applied loads are often varied to minimize friction and decrease mechanical energy dissipation in moving mechanical assemblies. In this study, TiAl matrix composites containing MoS2 and multiwalled carbon nanotubes (MWCNTs) are fabricated using spark plasma sintering. The testing conditions are chosen as 0.3 m/s-6.5 N; 0.5 m/s-11.4 N; and 0.7 m/s-16.3 N. The sliding tribological property of TiAl matrix composite containing MoS2 and MWCNTs (TMC-MM) is evaluated based on a ball-on-disk tribometer. The results show that the tribological performance of TMC-MM is excellent for the lower friction coefficient and less wear rate at 0.7 m/s-16.3 N. Massive MWCNTs are pulled out from TMC-MM at 0.7 m/s-16.3 N, and made to adhere to wear surface due to the existence of MoS2 with high adhesion property, resulting in the formation of smooth isolated island-like layer. It could protect the lubrication film formed on the worn surface, and be beneficial to the excellent tribological behavior of TMC-MM.

  18. Growth of aluminum-free porous oxide layers on titanium and its alloys Ti-6Al-4V and Ti-6Al-7Nb by micro-arc oxidation.

    PubMed

    Duarte, Laís T; Bolfarini, Claudemiro; Biaggio, Sonia R; Rocha-Filho, Romeu C; Nascente, Pedro A P

    2014-08-01

    The growth of oxides on the surfaces of pure Ti and two of its ternary alloys, Ti-6Al-4V and Ti-6Al-7Nb, by micro-arc oxidation (MAO) in a pH 5 phosphate buffer was investigated. The primary aim was to form thick, porous, and aluminum-free oxide layers, because these characteristics favor bonding between bone and metal when the latter is implanted in the human body. On Ti, Ti-6Al-4 V, and Ti-6Al-7Nb, the oxides exhibited breakdown potentials of about 200 V, 130 V, and 140 V, respectively, indicating that the oxide formed on the pure metal is the most stable. The use of the MAO procedure led to the formation of highly porous oxides, with a uniform distribution of pores; the pores varied in size, depending on the anodizing applied voltage and time. Irrespective of the material being anodized, Raman analyses allowed us to determine that the oxide films consisted mainly of the anatase phase of TiO2, and XPS results indicated that this oxide is free of Al and any other alloying element.

  19. The missing hydrate AlF3·6H2Odbnd [Al(H2O)6]F3: Ionothermal synthesis, crystal structure and characterization of aluminum fluoride hexahydrate

    NASA Astrophysics Data System (ADS)

    Wang, Guangmei; Mudring, Anja-Verena

    2016-11-01

    AlF3 is a strong Lewis acid and several hydrates of it are known, namely the monohydrate, the trihydrate (of which two polymorphs have been described) and the nonohydrate, which forms in the abundance of water, as well as a more complex fluoride of composition Al0.82□0.18F2.46(H2O)0.54 whose structure has been related to the ReO3 type. The monohydrate features edge connected [AlF6] octahedra, in the tri- and nonahydrate mixed F/O coordination of aluminum is observed. Here we report on a new aluminium fluoride hydrate, AlF3·6H2O, which could be obtained via ionothermal synthesis in the ionic liquid n-hexyl-pyridinium tetrafluoroborate. The ionic liquid serves in the synthesis of AlF3·6H2O as the reaction partner (fluoride source) and solvent. Overmore it controls the water activity allowing access to the missing AlF3·6H2O. Single-crystal X-ray diffraction analysis of AlF3·6H2O shows that it crystallizes in the anti-Li3Bi-type of structure according to F3[Al(H2O)6] (Fm-3m, a = 893.1(2) pm, Z = 4) featuring hexaaqua aluminium(III) cations and isolated fluoride anions. The compound was further characterized by powder X-ray diffraction, TG/DTA, IR analyses.

  20. Lightweight Aluminum/Nano composites for Automotive Drive Train Applications

    SciTech Connect

    Chelluri, Bhanumathi; Knoth, Edward A.; Schumaker, Edward J.

    2012-12-14

    During Phase I, we successfully processed air atomized aluminum powders via Dynamic Magnetic Compaction (DMC) pressing and subsequent sintering to produce parts with properties similar to wrought aluminum. We have also showed for the first time that aluminum powders can be processed without lubes via press and sintering to 100 % density. This will preclude a delube cycle in sintering and promote environmentally friendly P/M processing. Processing aluminum powders via press and sintering with minimum shrinkage will enable net shape fabrication. Aluminum powders processed via a conventional powder metallurgy process produce too large a shrinkage. Because of this, sinter parts have to be machined into specific net shape. This results in increased scrap and cost. Fully sintered aluminum alloy under this Phase I project has shown good particle-to-particle bonding and mechanical properties. We have also shown the feasibility of preparing nano composite powders and processing via pressing and sintering. This was accomplished by dispersing nano silicon carbide (SiC) powders into aluminum matrix comprising micron-sized powders (<100 microns) using a proprietary process. These composite powders of Al with nano SiC were processed using DMC press and sinter process to sinter density of 85-90%. The process optimization along with sintering needs to be carried out to produce full density composites.

  1. Influence of aluminum salt addition on in situ sintering of electrolyte matrices for molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, Insung; Kim, Wonsun; Moon, Youngjoon; Lim, Heechun; Lee, Dokyol

    Three aluminum salts are investigated as a sintering aid for the in situ sintering of electrolyte matrices for molten carbonate fuel cells (MCFCs). Only aluminum acetylacetonate shows a potential. At or above 420°C, aluminum acetylacetonate changes to Al 2O 3 and reacts with Li 2CO 3 in the electrolyte to produce γ-LiAlO 2. This reaction product forms necks between matrix particles. Necks grow with increasing sintering time and correspondingly, the mechanical strength of the electrolyte matrix shows an abrupt increase, starting at a sintering time of about 100 h until it levels off at about 250 h. The porosity of the matrices fabricated with aluminum acetylacetonate is in the range acceptable for use in MCFCs.

  2. Tailored growth of in situAl4SiC4 in laser melted aluminum melt

    NASA Astrophysics Data System (ADS)

    Chang, Fei; Gu, Dongdong

    2015-04-01

    The crystallization and growth of in situ crystals during non-equilibrium laser rapid melting/solidification process is an important research topic in the fields of both Applied Physics and Materials Science. The present paper studies the development mechanisms of in situ formed Al4SiC4 ceramic phase within the selective laser melted SiC/AlSi10Mg composites. Two different-structured Al4SiC4 having strip and particle morphologies were disclosed and their growth mechanisms were influenced by laser linear energy density (LED). An elevated LED resulted in a larger degree formation of strip-structured Al4SiC4 with the gradually coarsened crystal sizes in its length and thickness. The homogeneously dispersed particle-shaped Al4SiC4 exhibited a considerably refined nanostructure with a proper increase in LED, but showing a significant coarsening of particles at an excessive LED.

  3. Improved performance of U-Mo dispersion fuel by Si addition in Al matrix.

    SciTech Connect

    Kim, Y S; Hofman, G L

    2011-06-01

    The purpose of this report is to collect in one publication and fit together work fragments presented in many conferences in the multi-year time span starting 2002 to the present dealing with the problem of large pore formation in U-Mo/Al dispersion fuel plates first observed in 2002. Hence, this report summarizes the excerpts from papers and reports on how we interpreted the relevant results from out-of-pile and in-pile tests and how this problem was dealt with. This report also provides a refined view to explain in detail and in a quantitative manner the underlying mechanism of the role of silicon in improving the irradiation performance of U-Mo/Al.

  4. Physical and Microstructure Properties of MgAl2C2 Matrix Composite Coating on Titanium

    NASA Astrophysics Data System (ADS)

    Li, Peng

    2014-12-01

    This work is based on the dry sliding wear of the MgAl2C2-TiB2-FeSi composite coating deposited on a pure Ti using a laser cladding technique. Scanning electron microscope images indicate that the nanocrystals and amorphous phases are produced in such coating. X-ray diffraction result indicated that such coating mainly consists of MgAl2C2, Ti-B, Ti-Si, Fe-Al, Ti3SiC2, TiC and amorphous phases. The high resolution transmission electron microscope image indicated that the TiB nanorods were produced in the coating, which were surrounded by other fine precipitates, favoring the formation of a fine microstructure. With increase of the laser power from 0.85 kW to 1.00 kW, the micro-hardness decreased from 1350 1450 HV0.2 to 1200 1300 HV0.2. The wear volume loss of the laser clad coating was 1/7 of pure Ti.

  5. Deformation and thermal oxidation of GaAsP wafers locally heated by a Nd:Y3Al5O12 (yttrium aluminum garnet) laser beam

    NASA Astrophysics Data System (ADS)

    Kawamura, Tsutomu; Matsumoto, Takashi

    1992-11-01

    A Ga0.6As0.4P epitaxial wafer, deposited on a GaAs substrate with a compositional graded layer placed between these two substances, was locally heated to temperatures ranging from 600 to 1300 °C (melting point) in air by a Nd:Y3Al5O12 (yttrium aluminum garnet) laser beam. The characteristics of the wafer were determined by three different x-ray diffraction methods. When the temperature gradient was very steep, large disordering took place in the irradiated region of the wafer. This resulted in the formation of explosive disordered GaAsP, fibrous β-Ga2O3 on the epitaxial-layer side, and GaPO4 polycrystals on the graded-layer side. The characteristic formation mechanisms for these by-products are discussed.

  6. Effect of aluminum alloying on the structure, the phase composition, and the thermoelastic martensitic transformations in ternary Ni-Mn-Al alloys

    NASA Astrophysics Data System (ADS)

    Belosludtseva, E. S.; Kuranova, N. N.; Kourov, N. I.; Pushin, V. G.; Stukalov, V. Yu.; Uksusnikov, A. N.

    2015-07-01

    The properties, the martensitic transformation, and the structure of Ni50Mn50 - x Al x ( x = 5, 10, 18, 20, 22, 24, 25) alloys are studied by electrical resistivity measurements, transmission electron microscopy, scanning electron microscopy, and X-ray diffraction over wide temperature and composition ranges. It is found that, as the aluminum content increases, the martensite transformation temperature decreases significantly and the structure of martensite changes. Complex multilayer (10 M, 14 M) martensite phases are detected in the ternary alloys. Martensite is shown to have a predominant morphology in the form of hierarchic packets of thin coherent plates of nanoand submicrocrystalline crystallites, which have plane habit boundaries close to {110} B2 and are pairwise twinned along one of the 24 equivalent systems of twinning shear.

  7. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  8. Study of structural and optical properties of ZnAlQ5 (zinc aluminum quinolate) organic phosphor for OLED applications

    NASA Astrophysics Data System (ADS)

    Nagpure, I. M.; Painuly, Deepshikha; Rabanal, Maria Eugenia

    2016-05-01

    The various composition of ZnAlQ5 such as Zn1.5A10.5Q5, Zn1Al1Q5, Zn0.5Al1.5Q5 organic phosphors were prepared via simple cost effective co-precipitation method. The FTIR, SEM, photoluminescence analysis of the prepared phosphors were reported. ZnQ2 and AlQ3 were also prepared by similar method and their properties were compared with different composition of ZnAlQ5. The structural elucidation in the form of stretching frequencies of chemical bonds of the prepared phosphor was carried out using Fourier Transform Infrared Spectroscopy (FTIR). The stretching frequency analysis confirms the formation of prepared phosphor materials. The SEM analysis shows the surface morphological behavior of prepared phosphor materials. Greenish photoluminescence were observed at 505 to 510 nm for the different composition of ZnAlQ5,in which Zn1.5Al0.5Q5 shows maximum luminescence intensity at 505 nm. PL emission of ZnQ2 was observed at 515 nm, while for AlQ3 at 520 nm. The blue shift of 10 nm was observed in Zn1.5A10.5Q5 due to modification of energy level due to presence of Zn2+ and Al3+. The enhancement in PL intensity was observed in Zn1.5A10.5Q5 compared to the other composition due to transfer of energy between Zn2+ and quinolate complex. Optical properties of the prepared materials were evaluated for possible applications in organic light emitting devices (OLED).

  9. Microstructure and wear properties of Al2O3-CeO2/Ni-base alloy composite coatings on aluminum alloys by plasma spray

    NASA Astrophysics Data System (ADS)

    He, Long; Tan, Yefa; Wang, Xiaolong; Xu, Ting; Hong, Xiang

    2014-09-01

    Al2O3 and CeO2 particles reinforced Ni-base alloy composite coatings were prepared on aluminum alloy 7005 by plasma spray. The microstructure, microhardness, fracture toughness, critical bonding force and the wear behavior and mechanisms of the composite coatings were investigated. It is found that CeO2 particles can refine crystal grains, reduce porosity and unmelted Al2O3 particles in the composite coatings. The microhardness, fracture toughness, critical bonding force and wear resistance of the composite coatings are enhanced due to synergistic strengthening effects of Al2O3 and CeO2 particles. The friction coefficients and wear losses increase as loads increase. At the loads of 3-6 N, the composite coatings experience local plastic deformation and micro-cutting wear. At the loads in the range of 9-12 N, the calculated maximum contact stress and maximum tensile stress on friction surfaces increase leading to plastic deformation induced working hardening. The wear mechanisms change into micro-brittle fracture wear and slight oxidative wear.

  10. Geochemistry of dissolved aluminum at low pH: Extent and significance of Al-Fe(III) coprecipitation below pH 4.0

    NASA Astrophysics Data System (ADS)

    Sánchez-España, Javier; Yusta, Iñaki; Gray, Jennifer; Burgos, William D.

    2016-02-01

    This work examines the geochemical behavior of dissolved aluminum in sulfate-rich acidic waters. Our observations were obtained during several years of geochemical and mineralogical research in the San Telmo acidic pit lake and other pit lakes of SW Spain. The work includes scanning and transmission electron microscopy (SEM, TEM) of suspended mineral colloids found in deep lake waters. Energy dispersive spectroscopy (EDS) coupled to scanning and high resolution transmission electron microscopy (STEM, HRTEM) revealed not only the presence and formation of discrete, sub-micron Al solids like alunite, but also the abundance and distribution of Al into Fe(III) phases typical of acid mine drainage, such as schwertmannite and jarosite, at a nanometric resolution. The main conclusion emerging from our work is that the fate and transport of Al at low pH (<4.0) can be largely influenced by adsorption on and/or coprecipitation with both schwertmannite and jarosite. Under the geochemical conditions studied (SO42- = 10-2 M, Fe(III) ∼ Al = 10-3 M), alunite formation may occur at pH > 3.3, as suggested by mineralogical observations and geochemical modelling. Below this pH, and contrary to the extended assumption, Al is not truly conservative, and in the presence of ferric iron, both metals may co-precipitate at a substantial extent to form either particles of Al-rich schwertmannite (containing up to ca. 8 at.% Al with [Fe/(Fe + Al)] = 0.77) and/or crystals of H3O+- to K+-jarosite (containing up to ca. 10 at.% Al with [Fe/(Fe + Al)] = 0.54). This Al incorporation seems to take place by adsorption on particle surfaces in schwertmannite and by atomic substitution for Fe3+ in jarosite. Alunite is also unstable at this low pH range with respect to jarosite, which may lead either to isomorphic transformation and/or to chemically zoned crystals with jarositic rims around previously formed alunite cores. As a whole, the compositional spectrum of the analyzed jarosites and alunites

  11. Wear Behavior of Al-SiC Metal Matrix Composite under various Corrosive Environments

    NASA Astrophysics Data System (ADS)

    Pradhan, Smrutiranjan; Barman, Tapan Kumar; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    This paper investigates the wear behavior under corrosive environments of LM6 based metal matrix composite reinforced with 5 wt% SiC prepared through the stir casting method. The experiments are carried out in a pin-on-disk tribotester varying five levels of normal load and sliding speed. The duration of each experiment is fixed for 30 minutes. Three environments viz. dry, deionised and dilute acid environments are considered to carry out the tribological tests. The composite exhibits slightly good wear resistance under low load and speed condition but weight loss increases as these parameters increases in all three environments. Maximum weight loss occurs in case of acid environment as it is more corrosive than dry and deionised environment. The wear surface of the composite is examined through the scanning electron microscopic (SEM) and energy dispersive x-ray analysis (EDX).

  12. Interfacial characteristics of diamond/aluminum composites with high thermal conductivity fabricated by squeeze-casting method

    SciTech Connect

    Jiang, Longtao; Wang, Pingping; Xiu, Ziyang; Chen, Guoqin; Lin, Xiu; Dai, Chen; Wu, Gaohui

    2015-08-15

    In this work, aluminum matrix composites reinforced with diamond particles (diamond/aluminum composites) were fabricated by squeeze casting method. The material exhibited a thermal conductivity as high as 613 W / (m · K). The obtained composites were investigated by scanning electron microscope and transmission electron microscope in terms of the (100) and (111) facets of diamond particles. The diamond particles were observed to be homogeneously distributed in the aluminum matrix. The diamond{sub (111)}/Al interface was found to be devoid of reaction products. While at the diamond{sub (100)}/Al interface, large-sized aluminum carbides (Al{sub 4}C{sub 3}) with twin-crystal structure were identified. The interfacial characteristics were believed to be responsible for the excellent thermal conductivity of the material. - Graphical abstract: Display Omitted - Highlights: • Squeeze casting method was introduced to fabricate diamond/Al composite. • Sound interfacial bonding with excellent thermal conductivity was produced. • Diamond{sub (111)}/ aluminum interface was firstly characterized by TEM/HRTEM. • Physical combination was the controlling bonding for diamond{sub (111)}/aluminum. • The growth mechanism of Al{sub 4}C{sub 3} was analyzed by crystallography theory.

  13. Quasicrystalline particulate reinforced aluminum composite

    SciTech Connect

    Anderson, I.E.; Biner, S.B.; Sordelet, D.J.; Unal, O.

    1997-07-01

    Particulate reinforced aluminum and aluminum alloy composites are rapidly emerging as new commercial materials for aerospace, automotive, electronic packaging and other high performance applications. However, their low processing ductility and difficulty in recyclability have been the key concern. In this study, two composite systems having the same aluminum alloy matrix, one reinforced with quasicrystals and the other reinforced with the conventional SiC reinforcements were produced with identical processing routes. Their processing characteristics and tensile mechanical properties were compared.

  14. Influence of processing variables and aluminum content on the microstructure and mechanical properties of cast Mg-Al alloys

    NASA Astrophysics Data System (ADS)

    Carlson, Blair Edward

    Using statistical design of experiments, a variety of industrially relevant Mg-Al microstructures were developed and characterized by investigating casting variables such as; Al content, solidification rate, grain refinement, gas content, HIPing, and post-casting thermal treatment. The microstructures were microscopically characterized and the statistical results not only exemplified the power of experimental design but also generated a wealth of knowledge concerning individual factors and their interactions. A significant contribution towards this goal was the measurement of cast Mg-Al solidification parameters via thermal analysis which were then related to the resultant microstructure. A statistical model was developed for the liquidus and solidus temperatures as a function of the solidification rate and Al content. The thermal analysis data was used in an existing solidification modeling code. Statistical analysis of the experiments led to the determination of the variables that are significant with respect to tensile and impact testing. These included Al content, HIPing, solidification rate, grain refinement and hydrogen gas level in descending significance. Furthermore, differences in the test response as a result of testing conditions such as strain rate were highlighted. Additional experimentation was used to construct an outline for the development of strength and ductility in Mg-Al alloys. The single most significant factor contributing to the variability in the tensile and impact data was the Al content. Increasing the Al content increased the strength while reducing the total amount of deformation possible, and reduced the amount of planar cleavage fracture. HIPing and solid solution heat treatment were shown to reduce the strength although a significant increase of elongation to failure is achievable after only 2.2 hours whereas further heat treatment failed to produce any significant additional increase. This exhibits a window of opportunity to reduce

  15. Interaction of an aluminum atom with an alkaline earth atom: Spectroscopic and ab initio investigations of AlCa

    NASA Astrophysics Data System (ADS)

    Behm, Jane M.; Morse, Michael D.; Boldyrev, Alexander I.; Simons, Jack

    1994-10-01

    A spectroscopic analysis of diatomic AlCa generated by laser vaporization of a 2:1 Al:Ca metal alloy followed by supersonic expansion has been completed using resonant two-photon ionization spectroscopy. Four excited electronic states have been identified and investigated in the energy region from 13 500 to 17 900 cm-1. These are the [13.5] 2Πr, the [15.8] 2Σ, the [17.0] 2Δ3/2(?), and the [17.6] 2Δ3/2 states. From rotational analysis excited state bond lengths have been measured for three of the four excited states, and the ground state has been unambiguously determined as a 2Πr state with a weighted least squares value of the ground state bond length of r0` = 3.1479± 0.0010 Å. The ionization energy of the molecule has also been directly determined as 5.072±0.028 eV. Ab initio calculations for the potential energy curves of seven low-lying states of AlCa [X 2Πr, 2Σ+, 4Σ-, 4Πr, 2Πr(2), 2Δ, and 2Σ-] and for the X 1Σ+ ground electronic state of AlCa+ have been carried out. In agreement with experiment, 2Πr is calculated to be the ground electronic state of the neutral molecule. The dissociation energies of AlCa (X 2Πr) into Al(3s23p1,2P0)+Ca(4s2,1S) and for AlCa+ (X 1Σ+) into Al+(3s2,1S)+Ca(4s2,1S) are calculated to be 0.47 and 1.50 eV, respectively. The excited 2Σ+, 4Σ-, 4Πr, 2Πr(2), 2Δ, and 2Σ- states are calculated to lie 0.2, 0.7, 0.7, 1.1, 1.1, and 1.1 eV above X 2Πr, respectively, and the vertical and adiabatic ionization energies of AlCa have been calculated to be 5.03 and 4.97 eV, respectively.

  16. Tribological Performance of NiAl Self-lubricating Matrix Composite with Addition of Graphene at Different Loads

    NASA Astrophysics Data System (ADS)

    Xiao, Yecheng; Shi, Xiaoliang; Zhai, Wenzheng; Yao, Jie; Xu, Zengshi; Chen, Long; Zhu, Qingshuai

    2015-08-01

    This research was carried out on the beneficial effect of graphene additive in self-lubricating composites for use at different loads of tribological application. The dry friction and wear behaviors of NiAl self-lubricating matrix composite with graphene (NSMG) were investigated at different loads at room temperature. Finite element method served as aided method to analyze the stress condition of contact pair, which would provide another perspective to comprehend the relationship between tribological behaviors and different degrees of load-induced deformation. In the load range of 2-16 N, the results indicated that NSMG showed excellent tribological performance at load of 16 N due to the formation of anti-friction tribo-film on the worn surface. Moreover, suitable load would lead to the contact situation transfer from multi-point contact to area contact, which could contribute to the beneficial effect on friction behavior of NSMG.

  17. Microstructure/mechanical property relationships for various thermal treatments of Al-Cu-Mg-X PM aluminum alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1986-01-01

    The thermal response and aging behavior of three 2XXX-series powder metallurgy aluminum alloys have been investigated, using Rockwell B hardness measurements, optical and electron microscopy, and energy-dispersive chemical analysis, in order to correlate microstructure with measured mechanical properties. Results of the thermal response study indicated that an increased solution heat treatment temperature was effective in resolutionizing large primary constituents in the alloy bearing more copper but had no apparent effect on the microconstituents of the other two. Aging studies conducted at room temperature and at 120, 150, and 180 C for times ranging up to 60 days indicated that classic aging response curves, as determined by hardness measurements, occurred at lower aging temperatures than were previously studied for these alloys, as well as at lower aging temperatures than are commonly used for ingot metallurgy alloys of similar compositions. Microstructural examination and fracture surface analysis of peak-aged tension specimens indicated that the highest tensile strengths are associated with extremely fine and homogeneous distributions of theta-prime or S-prime phases combined with low levels of both large constituent particles and dispersoids. Examination of the results suggest that refined solution heat treatments and lower aging temperatures may be necessary to achieve optimum mechanical properties for these 2XXX series alloys.

  18. Low-temperature magnetic phase transition in aluminum borate TbAl3(BO3)4

    NASA Astrophysics Data System (ADS)

    Bedarev, V. A.; Paschenko, M. I.; Kobets, M. I.; Dergachev, K. G.; Khatsko, E. N.; Gnatchenko, S. L.; Zvyagin, A. A.; Zajarniuk, T.; Szewczyk, A.; Gutowska, M. U.; Bezmaternykh, L. N.; Temerov, V. L.

    2015-07-01

    Magnetic ordering temperature, initial splitting and effective g-factor of the ground quasi-doublet of a Tb3+ ion were determined by investigating the heat capacity and ESR in a TbAl3(BO3)4 single crystal. The parameters of the magnetic interaction were calculated.

  19. Resolving the aluminum ordering in aluminosilicates by a combined experimental/theoretical study of 27Al electric field gradients.

    PubMed

    Rocquefelte, Xavier; Clabau, Frédéric; Paris, Michael; Deniard, Philippe; Le Mercier, Thierry; Jobic, Stéphane; Whangbo, Myung-Hwan

    2007-07-01

    The discrimination between atomic species in light-element materials is a challenging question. An archetypal example is the resolution of the Al/Si ordering in aluminosilicates. Only an average long-range order can be deduced from powder X-ray or neutron diffraction, while magic-angle-spinning NMR provides an accurate picture of the short-range order. The long- and short-range orders thus obtained usually differ, hence raising the question of whether the difference between local and extended orders is intrinsic or caused by the difficulty of obtaining an accurate picture of the long-range order from diffraction techniques. In this communication we resolve this question for the monoclinic phases of BaAl2Si2O8 and SrAl2Si2O8 on the basis of 27Al NMR measurements and ab initio simulation of electric field gradient. Although the long- and short-range orders deduced from our XRD and NMR experiments differ, they become similar when the XRD atomic positions are optimized by ab initio electronic structure calculations.

  20. Aluminum anode for aluminum-air battery - Part I: Influence of aluminum purity

    NASA Astrophysics Data System (ADS)

    Cho, Young-Joo; Park, In-Jun; Lee, Hyeok-Jae; Kim, Jung-Gu

    2015-03-01

    2N5 commercial grade aluminum (99.5% purity) leads to the lower aluminum-air battery performances than 4N high pure grade aluminum (99.99% purity) due to impurities itself and formed impurity complex layer which contained Fe, Si, Cu and others. The impurity complex layer of 2N5 grade Al declines the battery voltage on standby status. It also depletes discharge current and battery efficiency at 1.0 V which is general operating voltage of aluminum-air battery. However, the impurity complex layer of 2N5 grade Al is dissolved with decreasing discharge voltage to 0.8 V. This phenomenon leads to improvement of discharge current density and battery efficiency by reducing self-corrosion reaction. This study demonstrates the possibility of use of 2N5 grade Al which is cheaper than 4N grade Al as the anode for aluminum-air battery.

  1. Surfactant assisted synthesis of aluminum doped SrFe{sub 10}Al{sub 2}O{sub 19} hexagonal ferrite

    SciTech Connect

    Neupane, D. Wang, L.; Mishra, S. R.; Poudyal, N.; Liu, J. P.

    2015-05-07

    M-type aluminum doped SrFe{sub 10}Al{sub 2}O{sub 19} were synthesized via co-precipitation method using cetyltrimethyl ammonium bromide (CTAB) as a surfactant. The effects of CTAB content (x = 0, 1, 3, and 9 wt. %) on the formation, structure, morphology, magnetic, and dielectric properties of the SrFe{sub 10}Al{sub 2}O{sub 19} nanoparticles were investigated. X-ray diffraction results show elimination of α-Fe{sub 2}O{sub 3} phase from samples prepared using CTAB. Morphological changes including grain and crystallite size was noticed with the increase in the CTAB content. With the increase in CTAB, powder particles grew in hexagonal plates. A linear increase in saturation magnetization, Ms, with CTAB content was observed from 56.5 emu/g at 0% CTAB to 66.4 emu/g at 9% CTAB. This is a net increase of 17.5% in Ms. The coercivity (Hc ∼ 5700 Oe) of sample reached maximum at 1% CTAB and reduced with further CTAB content reaching to a minimum value of 4488 Oe at 9% CTAB. A slight increase in Curie temperature (735 K) was also observed for samples synthesized using CTAB as compared to that of sample prepared in the absence of CTAB (729 K). Samples synthesized with CTAB show higher dielectric constants as compared to samples prepared without CTAB, while dielectric constant for all samples show decrease in value with the increase in frequency. These results imply that CTAB may act as a crystallization master, controlling the nucleation and growth of SrFe{sub 10}Al{sub 2}O{sub 19} crystal. The study delineates the scope of improving magnetic properties of ferrites without substitution of metal ions.

  2. Modeling shear instability and fracture in dynamically deformed Al/W granular composites

    NASA Astrophysics Data System (ADS)

    Olney, Karl; Benson, David; Nesterenko, Vitali F.

    2012-03-01

    Aluminum/Tungsten granular composites are materials which combine high density and strength with bulk distributed fracture of Al matrix into small particles under impact or shock loading. They are processed using cold and hot isostatic pressing of W particles/rods in the matrix of Al powder. Numerical models were used to elucidate the dynamic behavior of these materials under dynamic conditions simulating low velocity high energy impact in drop weight test (10 m/s). It was demonstrated that arrangement of W components and bonding between Al particles dramatically affect the samples shear localization and mode of fracture of the Al matrix in agreement with experiments.

  3. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  4. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  5. High temperature stability, interface bonding, and mechanical behavior in [beta]-NiAl and Ni[sub 3]Al matrix composites with reinforcements modified by ion beam enhanced deposition

    SciTech Connect

    Grummon, D.S.

    1993-01-21

    Diffusion-bonded NiAl-Al[sub 2]O[sub 3] and Ni[sub 3]Al-Al[sub 2]O[sub 3] couples were thermally fatigued at 900 C for 1500 and 3500 cycles. The fiber-matrix interface weakened after 3500 cycles for the Saphikon fibers, while the Altex, PRD-166, and FP fibers showed little, if any, degradation. Diffusion bonding of fibers to Nb matrix is being studied. Coating the fibers slightly increases the tensile strength and has a rule-of-mixtures effect on elastic modulus. Push-out tests on Sumitomo and FP fibers in Ni aluminide matrices were repeated. Al[sub 2]O[sub 3] was evaporated directly from pure oxide rod onto acoustically levitated Si carbide particles, using a down-firing, rod-fed electron beam hearth; superior coatings were subsequently produced using concurrent irradiation with 200-eV argon ion-assist beam. The assist beam produced adherent films with reduced tensile stresses. In diffusion bonding in B-doped Ni[sub 3]Al matrices subjected to compressive bonding at 40 MPa at 1100 C for 1 hr, the diffusion barriers failed to prevent catastrophic particle- matrix reaction, probably because of inadequate film quality. AlN coatings are currently being experimented with, produced by both reactive evaporation and by N[sup +]-ion enhanced deposition. A 3-kW rod-fed electron-beam-heated evaporation source has been brought into operation.

  6. High temperature stability, interface bonding, and mechanical behavior in {beta}-NiAl and Ni{sub 3}Al matrix composites with reinforcements modified by ion beam enhanced deposition. Progress summary report, June 1, 1993--May 31, 1994

    SciTech Connect

    Grummon, D.S.

    1993-01-21

    Diffusion-bonded NiAl-Al{sub 2}O{sub 3} and Ni{sub 3}Al-Al{sub 2}O{sub 3} couples were thermally fatigued at 900 C for 1500 and 3500 cycles. The fiber-matrix interface weakened after 3500 cycles for the Saphikon fibers, while the Altex, PRD-166, and FP fibers showed little, if any, degradation. Diffusion bonding of fibers to Nb matrix is being studied. Coating the fibers slightly increases the tensile strength and has a rule-of-mixtures effect on elastic modulus. Push-out tests on Sumitomo and FP fibers in Ni aluminide matrices were repeated. Al{sub 2}O{sub 3} was evaporated directly from pure oxide rod onto acoustically levitated Si carbide particles, using a down-firing, rod-fed electron beam hearth; superior coatings were subsequently produced using concurrent irradiation with 200-eV argon ion-assist beam. The assist beam produced adherent films with reduced tensile stresses. In diffusion bonding in B-doped Ni{sub 3}Al matrices subjected to compressive bonding at 40 MPa at 1100 C for 1 hr, the diffusion barriers failed to prevent catastrophic particle- matrix reaction, probably because of inadequate film quality. AlN coatings are currently being experimented with, produced by both reactive evaporation and by N{sup +}-ion enhanced deposition. A 3-kW rod-fed electron-beam-heated evaporation source has been brought into operation.

  7. Understanding and development of cost-effective industrial aluminum back surface field (Al-BSF) silicon solar cells

    NASA Astrophysics Data System (ADS)

    Chen, Nian

    For the long-term strategy of gradual decarbonization of the world's energy supply, high penetration of PV electricity is critical in the future world energy landscape. In order to achieve this, solar electricity with competitive cost to fossil fuel energy is necessary. To be able to obtain high efficiency solar cells, many advanced cell architectures have been developed commercially by PV industry. However, the fabrication of these cells necessitates complex processing steps and high requirements on semiconductor materials, which make it not as cost-effective as the state-of-the-art conventional Al-BSF structure. In order to keep the cost of PV cell low and improve on the efficiency with fewer processing steps, this thesis work focuses on the understanding of the conventional Al-BSF solar cell structure. The research work therefore, focuses on the (i) design, and modeling of front metal electrodes including the use of multi-bus-bar capable of decreasing the gridline resistance, (ii) fine-line printing and (iii) metal contact co-firing using high belt speed that is not common to the solar industry to achieve ~20% efficient industrial Al-BSF silicon solar cells. In order to achieve the objectives of this thesis work, firstly, the appropriate Al paste was investigated for lowest back surface recombination velocity (BSRV), which gives high open circuit voltage (Voc). Secondly, the impact of emitter sheet resistance on solar cell performance was modeled to determine the optimal sheet resistance, and the uniformity of emitter was also investigated. Thirdly, modeling on the front metal electrodes was carried out to investigate the optimal number of busbars, and determine the optimum number of gridlines and gridline geometries that would result in low series resistance (Rs), high fill factor (FF) and hence high efficiency. Fourthly, the modeled results were experimentally validated through fine-line printing and optimized contact co-firing. By combining each layer to make

  8. The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

    NASA Technical Reports Server (NTRS)

    1991-01-01

    The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

  9. High temperature stability, interface bonding, and mechanical behavior in (beta)-NiAl and Ni3Al matrix composites with reinforcements modified by ion beam enhanced deposition

    NASA Astrophysics Data System (ADS)

    Grummon, D. S.

    1992-01-01

    In preparation for experiments with surface modified Al2O3 reinforcements in (beta)NiAl, diffusion bonding experiments were conducted. FP alumina fibers were prepared with ion sputtered surface films (Al2O3, Al, Ni) and then composited with (beta)NiAl slabs and hot pressed. After 70 thermal cycles, interfacial shear strength was measured. A roughness mechanism is proposed for the observed increased strength of the coated fibers. Creep in Ni3Al was studied.

  10. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and alloy 2219, February 1993

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1993-02-01

    Tensile and fracture toughness were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049, and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10 percent stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher (about 50 percent) than WL049-T851 at low temperatures; the higher toughness is attributed to the presence of fewer constituent particles and the tendency to delaminate at low temperatures. The delamination divides the moving crack, thus separating it into smaller regions where plane stress (rather than plane strain) conditions are conducive to increased toughness.

  11. Li.sub.2 O-Al.sub.2 O.sub.3 -SiO.sub.2 glass ceramic-aluminum containing austenitic stainless steel composite body and a method of producing the same

    DOEpatents

    Cassidy, Roger T.

    1990-05-01

    The present invention relates to a hermetically sealed Li.sub.2 O-Al.sub.2 O.sub.3 -SiO.sub.2 glass ceramic-aluminum containing stainless steel composite body and a method of producing the body. The composite body includes an oxide interfacial region between the glass ceramic and metal, wherein the interfacial region consists essentially of an Al.sub.2 O.sub.3 layer. The interfacial Al.sub.2 O.sub.3 region includes constituents of both the metal and glass ceramic.

  12. Influence of thin porous Al{sub 2}O{sub 3} layer on aluminum cathode to the H{sub a}lpha line shape in glow discharge

    SciTech Connect

    Steflekova, V.; Sisovic, N. M.; Konjevic, N.

    2009-06-01

    The results of the Balmer alfa line shape study in a plane cathode-hollow anode Grimm discharge with aluminum (Al) cathode covered with thin layer of porous Al{sub 2}O{sub 3} are presented. The comparison with same line profile recorded with pure Al cathode shows lack of excessive Doppler broadened line wings, which are always detected in glow discharge with metal cathode. The effect is explained by the lack of strong electric field in the cathode sheath region, which is missing in the presence of thin oxide layer in, so called, spray discharge.

  13. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  14. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  15. Decarbonization process for carbothermically produced aluminum

    DOEpatents

    Bruno, Marshall J.; Carkin, Gerald E.; DeYoung, David H.; Dunlap, Sr., Ronald M.

    2015-06-30

    A method of recovering aluminum is provided. An alloy melt having Al.sub.4C.sub.3 and aluminum is provided. This mixture is cooled and then a sufficient amount of a finely dispersed gas is added to the alloy melt at a temperature of about 700.degree. C. to about 900.degree. C. The aluminum recovered is a decarbonized carbothermically produced aluminum where the step of adding a sufficient amount of the finely dispersed gas effects separation of the aluminum from the Al.sub.4C.sub.3 precipitates by flotation, resulting in two phases with the Al.sub.4C.sub.3 precipitates being the upper layer and the decarbonized aluminum being the lower layer. The aluminum is then recovered from the Al.sub.4C.sub.3 precipitates through decanting.

  16. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and Alloy 2219. Final report, Aug 89-Mar 90

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1991-10-01

    Tensile and plane-strain fracture toughness properties were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049 and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10% stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher in the in-plane orientations (about 50%) than WL049-T851 at low temperatures; the higher in-plane toughness is attributed to the presence of less constituent particles and the tendency to crack out-of-plane or delaminate at low temperatures. This delamination tends to divide the moving crack, thus separating it into smaller regions where plan stress (rather than plane strain) conditions are conducive to increased toughness. Thus, a dichotomy: reduced toughness in the through-thickness or out-of-plane orientations leads to increased toughness in the in-plane orientations. In service, a leak in the tank is considered failure, and a leak will be caused by a crack in the panels of the tankage growing through the panel thickness. To measure the resistance to crack growth under these conditions, surface-flawed panel tests are recommended.

  17. In Situ Observation of Solidification Conditions in Pulsed Laser Welding of AL6082 Aluminum Alloys to Evaluate Their Impact on Hot Cracking Susceptibility

    NASA Astrophysics Data System (ADS)

    von Witzendorff, Philipp; Kaierle, Stefan; Suttmann, Oliver; Overmeyer, Ludger

    2015-04-01

    The influence of laser pulse parameters on solidification conditions and hot crack formation in pulsed laser welding of Al6082 aluminum alloys was studied with the aid of high-speed cameras capturing visible and infrared radiation. Hot cracking was evaluated with respect to strain rate, strain, and metallurgical outcome. The strain rate was approximated by the product of interface velocity and temperature gradient at the interface. The temperature gradient decreases during the course of solidification and followed a specific course. The interface velocity was therefore used as an indicator for the strain rate, which increased in a logarithmic manner with respect to the slope of the laser pulse's cooling time. The accumulated strain was calculated by measuring the spot weld deformation during solidification. Within the heat-conduction welding regime, hot cracking can be reduced by lowering the interface velocity leading to a reduced strain rate and enhanced permeability of the dendritic microstructure. An over-proportional increase of the accumulated strain was observed for keyhole welding, which led to a high susceptibility to hot cracking regardless of the interface velocity. At low interface velocities, hot cracking was induced by extensive hydrogen diffusion at the solid-liquid interface, which promotes crack initiation.

  18. Effect of thermal exposure, forming, and welding on high-temperature, dispersion-strengthened aluminum alloy: Al-8Fe-1V-2Si

    NASA Technical Reports Server (NTRS)

    Kennedy, J. R.; Gilman, P. S.; Zedalis, M. S.; Skinner, D. J.; Peltier, J. M.

    1991-01-01

    The feasibility of applying conventional hot forming and welding methods to high temperature aluminum alloy, Al-8Fe-1V-2Si (FVS812), for structural applications and the effect of thermal exposure on mechanical properties were determined. FVS812 (AA8009) sheet exhibited good hot forming and resistance welding characteristics. It was brake formed to 90 deg bends (0.5T bend radius) at temperatures greater than or equal to 390 C (730 F), indicating the feasibility of fabricating basic shapes, such as angles and zees. Hot forming of simple contoured-flanged parts was demonstrated. Resistance spot welds with good static and fatigue strength at room and elevated temperatures were readily produced. Extended vacuum degassing during billet fabrication reduced porosity in fusion and resistance welds. However, electron beam welding was not possible because of extreme degassing during welding, and gas-tungsten-arc welds were not acceptable because of severely degraded mechanical properties. The FVS812 alloy exhibited excellent high temperature strength stability after thermal exposures up to 315 C (600 F) for 1000 h. Extended billet degassing appeared to generally improve tensile ductility, fatigue strength, and notch toughness. But the effects of billet degassing and thermal exposure on properties need to be further clarified. The manufacture of zee-stiffened, riveted, and resistance-spot-welded compression panels was demonstrated.

  19. Heat capacity of yttrium aluminum garnet, Y{sub 3}Al{sub 5}O{sub 12}, in the range 350-610 K

    SciTech Connect

    Pashinkin, A.S.; Malkova, A.S.; Ivanov, I.A.

    1995-12-01

    Yttrium aluminum garnet (YAG), Y{sub 3}Al{sub 5}O{sub 12}, doped most often with neodymium (Nd{sup 3+}), is widely used as a gain medium in lasers. In thermodynamic and physical calculations aimed at optimizing conditions for the preparation of YAG, data on its thermodynamic properties, including heat capacity C{sub p}, are of key importance. In earlier studies, C{sub p} of undoped YAG in the range 4.25-300.8 K was measured and its standard entropy calculated. At higher temperatures (223 - 673), heat capacity measurements with an IT-S-400 calorimeter yielded values about 4% greater than an adiabatic calorimeter. This systematic error was taken into account in further calculations so as to match the C{sub p} data in the range 298-673 K with low-temperature measurements. These results should, however, be considered preliminary. Further measurements and more thorough data treatment revealed a pronounced scatter in C{sub p} data in the range 448 - 673 K. Therefore, we undertook repeat measurements of the isobaric heat capacity of YAG with a DSM-2M differential scanning calorimeter.

  20. Optically stimulated luminescence (OSL) of carbon-doped aluminum oxide (Al{sub 2}O{sub 3}:C) for film dosimetry in radiotherapy

    SciTech Connect

    Schembri, V.; Heijmen, B. J. M.

    2007-06-15

    Introduction and Purpose: Conventional x-ray films and radiochromic films have inherent challenges for high precision radiotherapy dosimetry. Here we have investigated basic characteristics of optically stimulated luminescence (OSL) of irradiated films containing carbon-doped aluminum oxide (Al{sub 2}O{sub 3}:C) for dosimetry in therapeutic photon and electron beams. Materials and Methods: The OSL films consist of a polystyrene sheet, with a top layer of a mixture of single crystals of Al{sub 2}O{sub 3}:C, ground into a powder, and a polyester base. The total thickness of the films is 0.3 mm. Measurements have been performed in a water equivalent phantom, using 4, 6, 10, and 18 MV photon beams, and 6-22 MeV electron beams. The studies include assessment of the film response (acquired OSL signal/delivered dose) on delivered dose (linearity), dose rate (1-6 Gy/min), beam quality, field size and depth (6 MV, ranges 4x4-30x30 cm{sup 2}, d{sub max}-35 cm). Doses have been derived from ionization chamber measurements. OSL films have also been compared with conventional x-ray and GafChromic films for dosimetry outside the high dose area, with a high proportion of low dose scattered photons. In total, 787 OSL films have been irradiated. Results: Overall, the OSL response for electron beams was 3.6% lower than for photon beams. Differences between the various electron beam energies were not significant. The 6 and 18 MV photon beams differed in response by 4%. No response dependencies on dose rate were observed. For the 6 MV beam, the field size and depth dependencies of the OSL response were within {+-}2.5%. The observed inter-film response variation for films irradiated with the same dose varied from 1% to 3.2% (1 SD), depending on the measurement day. At a depth of 20 cm, 5 cm outside the 20x20 cm{sup 2} 6 and 18 MV beams, an over response of 17% was observed. In contrast to GafChromic and conventional x-ray films, the response of the Al{sub 2}O{sub 3}:C films is linear

  1. Interaction of aluminum projectiles with quartz sand in impact experiments: Formation of khatyrkite (CuAl2) and reduction of SiO2 to Si

    NASA Astrophysics Data System (ADS)

    Hamann, Christopher; Stöffler, Dieter; Reimold, Wolf Uwe

    2016-11-01

    We analyzed the interaction of spherical, 6.36-mm-diameter, Cu-bearing aluminum projectiles with quartz sand targets in hypervelocity impact experiments performed at NASA Ames Vertical Gun Range. Impact velocities and inferred peak shock pressures varied between 5.9 and 6.5 km/s and ∼41 and 48 GPa, respectively. Shocked particles ("impact melt particles") coated with thin crusts of molten projectile material were recovered from the floors of the ca. 33-cm-diameter craters and the respective ejecta blankets. Through petrographic and chemical (optical microscopy, FE-EMPA, SEM-EDX, and XRF) analysis we show that these particles have a layered structure manifested in distinct layers of decreasing shock metamorphism. These can be characterized by the following physical and chemical reactions and alteration products: (i) complete melting and subsequent recrystallization of the projectile, forming a distinct crystallization texture in the fused metal crust; (ii) projectile-target mixing, involving a redox reaction between Cu-bearing Al alloy und SiO2, leading to formation of khatyrkite (CuAl2), Al2O3 melt, euhedral silicon crystals, and spherical droplets of silicon; (iii) melting of quartz to lechatelierite and formation of planar deformation features in relic quartz grains; and (iv) shock lithification of quartz grains with fracturing of grains, grain-boundary melting, planar deformation features, and complete loss of porosity. To our knowledge, this is the first report of khatyrkite formed experimentally in hypervelocity impact experiments. These results have implications for the understanding of a similar redox reaction between Al-Cu metal and siliceous impact melt recently postulated for the Khatyrka CV3 carbonaceous chondrite. Moreover, these results bear on the processes that lead to layers of regolith on the surfaces of planetary bodies without atmospheres, such as asteroids in the main belt (e.g., 4 Vesta), and on the Moon. Specifically, impacts of mm

  2. Scanning Electron Microscopy Analysis of Fuel/Matrix Interaction Layers in Highly-Irradiated U–Mo Dispersion Fuel Plates with Al and Al–Si Alloy Matrices

    SciTech Connect

    Dennis D. Keiser, Jr.; Jan-Fong Jue; Brandon D. Miller; Jian Gan; Adam B. Robinson; Pavel Medvedev; James Madden; Dan Wachs; Mitch Meyer

    2014-04-01

    In order to investigate how the microstructure of fuel/matrix-interaction (FMI) layers change during irradiation, different U–7Mo dispersion fuel plates have been irradiated to high fission density and then characterized using scanning electron microscopy (SEM). Specifially, samples from irradiated U–7Mo dispersion fuel elements with pure Al, Al–2Si and AA4043 (~4.5 wt.%Si) matrices were SEM characterized using polished samples and samples that were prepared with a focused ion beam (FIB). Features not observable for the polished samples could be captured in SEM images taken of the FIB samples. For the Al matrix sample, a relatively large FMI layer develops, with enrichment of Xe at the FMI layer/Al matrix interface and evidence of debonding. Overall, a significant penetration of Si from the FMI layer into the U–7Mo fuel was observed for samples with Si in the Al matrix, which resulted in a change of the size (larger) and shape (round) of the fission-gas bubbles. Additionally, solid-fission-product phases were observed to nucleate and grow within these bubbles. These changes in the localized regions of the microstructure of the U–7Mo may contribute to changes observed in the macroscopic swelling of fuel plates with Al–Si matrices.

  3. Laser surface forming of AlCoCrCuFeNi particle reinforced AZ91D matrix composites

    NASA Astrophysics Data System (ADS)

    Meng, Guanghui; Yue, T. M.; Lin, Xin; Yang, Haiou; Xie, Hui; Ding, Xu

    2015-07-01

    Traditionally, the laser melt injection (LMI) technique can only be used for forming ceramic particles reinforced metal matrix composites (MMCs) for enhancing surface properties of lightweight engineering materials. In this research, the LMI method was employed to form metal particles reinforced MMCs on AZ91D instead. This was viable because of the unique properties of the AlCoCrCuFeNi high-entropy alloy (HEA) metal particles used. The large difference in melting point between the HEA and the substrate material (AZ91D), and the limited reaction and the lack of fusion between the HEA and Mg have made it possible that a metal particles reinforced AZ91D composite material was produced. The reason of limited reaction was considered mainly due to the relatively high mixing enthalpy between the HEA constituent elements and Mg. Although there was some melting occurred at the particles surface with some solute segregation found in the vicinity close to the surface, intermetallic compounds were not observed. With regard to the wear resistance of the MMCs, it was found that when the volume fraction of the reinforcement phase, i.e. the HEA particles, reached about 0.4, the wear volume loss of the coating was only one-seventh of that of the substrate material.

  4. On the infiltration behavior of Al, Al-Li, and Mg melts through SiC{sub p} bed

    SciTech Connect

    Murty, B.S.; Thakur, S.K.; Dhindaw, B.K.

    2000-01-01

    Aluminum, Al-Li(8090), and Mg matrix composites with uniform distributions of SiC{sub p} reinforcement have been prepared by the vacuum infiltration technique. The infiltration kinetics have been found to increase in the order of Al, Al-Li, and Mg. The Al-Li alloy and Mg as matrix materials have shown improved wettability with SiC{sub p} in comparison to Al, leading to enhanced infiltration kinetics and reduced reinforcement degradation in the former cases. The infiltration kinetics are insensitive to preheat temperature beyond a critical temperature, which is close to the melting point of the matrix. A marginal improvement in infiltration kinetics could be obtained with Cu and Ni coating on SiC. The Vickers hardness, measured on the SiC p articles, has been shown to be an index of the strength of the interface between the matrix and reinforcement in the composite.

  5. Aluminum induces inflammatory and proteolytic alterations in human monocytic cell line.

    PubMed

    Ligi, D; Santi, M; Croce, L; Mannello, F

    2015-11-01

    The increasing exposure to aluminum has been linked with the development of different human pathologies (e.g., breast cancer, myofasciitis, neurodegenerative diseases), probably due to the consistent presence of aluminum salts in widely diffused cosmetic products and vaccines. However, the mechanisms underlying immunologic and proliferative alterations still remain unknown. In the present study we investigated the ability of different aluminum compounds (i.e., aluminum chloride vs Imject® Alum, a mixture of aluminum and magnesium hydroxide) to trigger both inflammatory and proteolytic responses in U-937 human monocytic cell line. We demonstrated, by multiplex immunoassay analyses, that monocytic cells treated with both Imject Alum and aluminum chloride showed different and peculiar expression profiles of 27 inflammatory mediators and 5 matrix metalloproteinases, with respect to untreated control cells. In particular, we found dose-dependent significantly increased levels of pro-inflammatory cytokines, growth factors, and chemoattractant chemokines; whereas among metalloproteinases, only collagenolytic protease showed a significant dose-dependent increase in Imject-treated cells with respect to controls and Al-chloride treated cells. Noteworthy, we found only in Imject Alum-treated cells the significant positive correlations among collagenolytic metalloproteinase and increased expression of pro-inflammatory chemokines, suggesting a possible involvement of aluminum in regulating the acute inflammatory responses. In agreement to emerging evidences, for the first time we demonstrated that the treatment of monocyte cells with aluminum-based adjuvant is able to induce an inflammatory status and a proteolytic cascade activation. In fact, the cell treatment with Imject Alum induced increased levels of several cytokines and proteinases, suggesting these monocyte mediators as possible biomarkers for aluminum-linked diseases. The identification of the biochemical pathways

  6. Interfacial preferential dissolution on silicon carbide particulate/aluminum composites

    SciTech Connect

    Yao, H.Y.; Zhu, R.Z.

    1998-07-01

    Previous studies on corrosion of discontinuously reinforced aluminum alloy composites have assumed that the role of the reinforcement-matrix interface is merely as a preferable site for pitting. In this work, the interfacial preferential dissolution (IPD) occurring on silicon carbide particulate/aluminum (SiC{sub p}/Al) composites in a medium of aqueous sodium chloride (NaCl) solution was studied. IPD was quite distinct from pitting. IPD occurred on the composites with either a pure aluminum matrix or an aluminum alloy Al 2024 (UNS A92024) matrix, whether they were fabricated by a cast process or by a powder metallurgy process. In the light of elastoplastic mechanics, the width of the plastically deformed zone around SiC particles (created by the contraction misfit between SiC particles and the matrix during quenching) was deduced to be 0.5 D, where D is the diameter of the SiC particles. This was in agreement with the measured width of the IPD region (0.3 D to 0.4 D). It was concluded that IPD was caused by the poor integrity of the surface oxide film upon the plastically deformed zone near the interface and was independent of the chemical, metallurgical, and galvanic coupling factors around the interface, if any. A copper-deposition experiment indicated this poor integrity. IPD caused increased dissolution at SiC clusters and uniform corrosion for the composites with high SiC content. Moreover, IPD and pitting suppressed each other by a means of cathodic protection.

  7. High temperature stability, interface bonding, and mechanical behavior in. beta. -NiAl and Ni sub 3 Al matrix composites with reinforcements modified by ion beam enhanced deposition

    SciTech Connect

    Grummon, D.S.

    1992-01-22

    In preparation for experiments with surface modified Al{sub 2}O{sub 3} reinforcements in {beta}NiAl, diffusion bonding experiments were conducted. FP alumina fibers were prepared with ion sputtered surface films (Al{sub 2}O{sub 3}, Al, Ni) and then composited with {beta}NiAl slabs and hot pressed. After 70 thermal cycles, interfacial shear strength was measured. A roughness mechanism is proposed for the observed increased strength of the coated fibers. Creep in Ni{sub 3}Al was studied. 3 figs, 1 tab. (DLC)

  8. Electron Microscopy Characterization of an As-Fabricated Research Reactor Fuel Plate Comprised of U-7Mo Particles Dispersed in an Al-2Si Alloy Matrix

    SciTech Connect

    Dennis D. Keiser, Jr.; J. Gan; J. F. Jue; B. D. Miller

    2010-11-01

    To understand the microstructural development of nuclear fuel plates during irradiation, it is imperative to know the microstructure of a fuel plate after all the fabrication steps have been completed and before it is inserted into the reactor. To this end, a U–7 wt.% Mo alloy research reactor dispersion fuel plate with Al–2 wt.% Si matrix was destructively examined using scanning and transmission electron microscopy to characterize the developed microstructure after fabrication. Of particular interest for this study was how the Si that was added to the fuel matrix partitioned between the various fuel plate phases during fabrication. Si was added to the matrix so that the microstructure that developed during fuel fabrication would exhibit good irradiation behavior. SEM analysis was used to identify the representative microstructure, the compositions of the various phases, and the partitioning behavior of the fuel and matrix constituents. TEM analysis was employed to definitively identify the phases in the U–7Mo alloy and the phases that formed due to diffusional interactions between the fuel particles and matrix during fuel plate fabrication. The TEM results are the first reported for an as-fabricated U–7 wt.% Mo dispersion fuel plate with an Al alloy matrix. SEM results showed that a significant portion of the original ?-(U–Mo) fuel particles had transformed to a lamellar microstructure, comprised of a-U and either ? or ?' phases, and the fuel/matrix interaction layers were enriched in Si. TEM analysis identified an ordered fcc (U–Mo)(Al–Si)3 type of phase, which formed at the decomposed U–7Mo/matrix interface and extended into the lamellar microstructure. Some regions of the U–7Mo particles retained the single-phase ?-(U–Mo). Small precipitate phases were observed in the fuel meat matrix that contained Fe, Al, and Si. The Si that is added to the matrix of a U–Mo dispersion fuel plate to improve irradiation performance appears to result in

  9. Comparison of the Booster Interface Temperature in Stainless Steel (SS) V-Channel versus the Aluminum (Al) Y-Channel Primer Chamber Assemblies (PCAs). Volume 1; Technical Assessment Report

    NASA Technical Reports Server (NTRS)

    Garcia, Roberto; Saulsberry, Regor L.

    2011-01-01

    NASA's Technical Fellow for Propulsion, requested a technical assessment of the performance improvement achieved by the introduction of the stainless steel (SS) V-channel compared to the aluminum (Al) Y-channel Primer Chamber Assembly (PCA) design. The SS V-channel PCA was developed for NASA's Mars Science Laboratory (MSL) Project. The principle focus of the assessment was to measure the transient temperature at the booster interface with both designs. This document contains the findings of the assessment.

  10. Aluminum-Based Cast In Situ Composites: A Review

    NASA Astrophysics Data System (ADS)

    Pramod, S. L.; Bakshi, Srinivasa R.; Murty, B. S.

    2015-06-01

    In situ composites are a class of composite materials in which the reinforcement is formed within the matrix by reaction during the processing. In situ method of composite synthesis has been widely followed by researchers because of several advantages over conventional stir casting such as fine particle size, clean interface, and good wettability of the reinforcement with the matrix and homogeneous distribution of the reinforcement compared to other processes. Besides this, in situ processing of composites by casting route is also economical and amenable for large scale production as compared to other methods such as powder metallurgy and spray forming. Commonly used reinforcements for Al and its alloys which can be produced in situ are Al2O3, AlN, TiB2, TiC, ZrB2, and Mg2Si. The aim of this paper is to review the current research and development in aluminum-based in situ composites by casting route.

  11. Selective Expression of Osteopontin in ALS-resistant Motor Neurons is a Critical Determinant of Late Phase Neurodegeneration Mediated by Matrix Metalloproteinase-9

    PubMed Central

    Morisaki, Yuta; Niikura, Mamiko; Watanabe, Mizuho; Onishi, Kosuke; Tanabe, Shogo; Moriwaki, Yasuhiro; Okuda, Takashi; Ohara, Shinji; Murayama, Shigeo; Takao, Masaki; Uchida, Sae; Yamanaka, Koji; Misawa, Hidemi

    2016-01-01

    Differential vulnerability among motor neuron (MN) subtypes is a fundamental feature of amyotrophic lateral sclerosis (ALS): fast-fatigable (FF) MNs are more vulnerable than fast fatigue-resistant (FR) or slow (S) MNs. The reason for this selective vulnerability remains enigmatic. We report here that the extracellular matrix (ECM) protein osteopontin (OPN) is selectively expressed by FR and S MNs and ALS-resistant motor pools, whereas matrix metalloproteinase-9 (MMP-9) is selectively expressed by FF MNs. OPN is secreted and accumulated as extracellular granules in ECM in three ALS mouse models and a human ALS patient. In SOD1G93A mice, OPN/MMP-9 double positivity marks remodeled FR and S MNs destined to compensate for lost FF MNs before ultimately dying. Genetic ablation of OPN in SOD1G93A mice delayed disease onset but then accelerated disease progression. OPN induced MMP-9 up-regulation via αvβ3 integrin in ChAT-expressing Neuro2a cells, and also induced CD44-mediated astrocyte migration and microglial phagocytosis in a non-cell-autonomous manner. Our results demonstrate that OPN expressed by FR/S MNs is involved in the second-wave neurodegeneration by up-regulating MMP-9 through αvβ3 integrin in the mouse model of ALS. The differences in OPN/MMP-9 expression profiles in MN subsets partially explain the selective MN vulnerability in ALS. PMID:27264390

  12. The Diametrically Loaded Cylinder For The Study Of Nanostructured Aluminum-Graphene And Aluminum-Alumina Nanocomposites Using Digital Image Correlation

    NASA Astrophysics Data System (ADS)

    Tabandeh Khorshid, Meysam; Schultz, Benjamin; Rohatgi, Pradeep; Elhajjar, Rani

    2016-05-01

    Non-contact methods for characterization of metal matrix composites have the potential to accelerate the development and study of advanced composite materials. In this study, diametrical compression of small disk specimens was used to understand the mechanical properties of metal matrix micro and nano composites. Analysis was performed using an inverse method that couples digital image correlation and the analytical closed form formulation. This technique was capable of extracting the tension and compression modulus values in the metal matrix nanocomposite disk specimens. Specimens of aluminum and aluminum reinforced with either Al2O3 nanoparticles or graphene nanoplatelets (GNP) were synthesized using a powder metallurgy approach that involved room temperature milling in ethanol, and low temperature drying followed by single action compaction. The elastic and failure properties of MMNC materials prepared using the procedure above are presented.

  13. Bioavailability and intestinal absorption of aluminum in rats: effects of aluminum compounds and some dietary constituents.

    PubMed

    Cunat, L; Lanhers, M C; Joyeux, M; Burnel, D

    2000-07-01

    In the present investigation, the deposition of aluminum in intestinal fragment and the appearance in blood were studied in a perfused rat intestine in situ for 1 h with several aluminum forms (16 mM). We observed that aluminum absorption was positively correlated with the theoretic affinity of aluminum and the functional groups of the chelating agent. The absorption of aluminum after ingestion of organic compounds is more important than after ingestion of mineral compounds, with the following order: Al citrate > Al tartrate, Al gluconate, Al lactate > Al glutamate, Al chloride, Al sulfate, Al nitrate. Absorption depends on the nature of the ligands associated with the Al3+ ion in the gastrointestinal fluid. The higher the aluminum retention in intestinal fragment, the lower the absorption and appearance in blood. However, the higher aluminum concentration is always in the jejunal fragment because of the influence of pH variation on this fragment. Another objective of the present study was to determine the influence of several parameters on aluminum citrate absorption: with or without 0.1 mmol dinitrophenol/L, with aluminum concentration from 3.2, 16, 32, and 48, to 64 mmol/L, media containing 0, 3, or 6 mmol Ca/L, with or without phosphorus or glucose. It is concluded that aluminum is absorbed from the gastrointestinal tract by (1) a paracellular energy independent and nonsaturable route, mainly used for high aluminum concentration, which is modified by extracellular calcium, and (2) a transcellular and saturable route, the aluminum level was not modified with enhancement of aluminum quantity in intestinal lumen. This pathway can be similar with calcium transfer through the intestine and is energy dependent because of a decrease of aluminum absorption that follows the removal of glucose and phosphorus.

  14. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  15. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  16. Investigation on mechanical properties of AlZrCr- A12O3 nanocomposites fabricated by stir casting

    NASA Astrophysics Data System (ADS)

    M, Kirman; Zulfia, Anne; Sutopo; Suharno, Bambang

    2014-06-01

    Aluminum alloy composite with nano Al2O3 reinforcement will be designed to have good mechanical properties that correspond to its application. The addition of nano Al2O3 in aluminum is to increase strength and stiffness. In this study aluminum matrix made as a master alloy with the addition of zirconium (Zr) and cerium (Ce) to form Al-Zr-Ce alloys which was reinforced with nanoscale alumina particles known as nano aluminum composite which has high strength and stiffness. Master alloy Al-Zr-Ce used as a matrix content of 0.12 wt% Zr and 0.13 wt% Ce, while Al2O3 nano particles (<100nm) used as reinforcement was various in the range of 0-3 Vf%. Aluminum composite was produced by stirring of molten metal with a rotational speed of 500 rpm at a temperature of 750°C in an inert argon gas environment then characterized both mechanical properties and microstructure analysis. The tensile strength increased with increasing Al2O3 nano particles up to 1 Vf%. Mechanical properties of composites were slightly increased and there was no significant change in elongation and hardness, perhaps due to the non-uniformity distribution or clustering formation of particles in the matrix.

  17. Suppression of activation energy and superconductivity by the addition of Al{sub 2}O{sub 3} nanoparticles in CuTl-1223 matrix

    SciTech Connect

    Jabbar, Abdul; Qasim, Irfan; Mumtaz, M.; Zubair, M.; Nadeem, K.; Khurram, A. A.

    2014-05-28

    Low anisotropic (Cu{sub 0.5}Tl{sub 0.5})Ba{sub 2}Ca{sub 2}Cu{sub 3}O{sub 10−δ} (CuTl-1223) high T{sub c} superconducting matrix was synthesized by solid-state reaction and Al{sub 2}O{sub 3} nanoparticles were prepared separately by co-precipitation method. Al{sub 2}O{sub 3} nanoparticles were added with different concentrations during the final sintering cycle of CuTl-1223 superconducting matrix to get the required (Al{sub 2}O{sub 3}){sub y}/CuTl-1223, y = 0.0, 0.5, 0.7, 1.0, and 1.5 wt. %, composites. The samples were characterized by X-ray diffraction (XRD), scanning electron microscopy, energy dispersive X-ray, and dc-resistivity (ρ) measurements. The activation energy and superconductivity were suppressed with increasing concentration of Al{sub 2}O{sub 3} nanoparticles in (CuTl-1223) matrix. The XRD analysis showed that the addition of Al{sub 2}O{sub 3} nanoparticles did not affect the crystal structure of the parent CuTl-1223 superconducting phase. The suppression of activation energy and superconducting properties is most probably due to weak flux pinning in the samples. The possible reason of weak flux pinning is reduction of weak links and enhanced inter-grain coupling due to the presence of Al{sub 2}O{sub 3} nanoparticles at the grain boundaries. The presence of Al{sub 2}O{sub 3} nanoparticles at the grain boundaries possibly reduced the number of flux pinning centers, which were present in the form of weak links in the pure CuTl-1223 superconducting matrix. The increase in the values of inter-grain coupling (α) deduced from the fluctuation induced conductivity analysis with the increased concentration of Al{sub 2}O{sub 3} nanoparticles is a theoretical evidence of improved inter-grain coupling.

  18. Mechanical and Electrical Properties of Aluminum/Epoxy Nanocomposites

    NASA Astrophysics Data System (ADS)

    Dong, Lina; Zhou, Wenying; Sui, Xuezhen; Wang, Zijun; Cai, Huiwu; Wu, Peng; Zhang, Yating; Zhou, Anning

    2016-11-01

    Surface-modified self-passivated aluminum (Al) nanoparticles were used for reinforcing epoxy (EP) resin, and the curing behavior, mechanical and electrical properties of the Al/EP nanocomposites were investigated. The incorporation of Al nanoparticles into EP significantly decreases the cure reaction enthalpy of the nancomposites, and the apparent activation energy of Al/EP systems is 64.96 kJ/mol. The coefficient of thermal expansion of the nanocomposites decreases with increasing the Al loading due to the strong interaction between the Al and the EP matrix. The storage modulus of the nanocomposites increases continuously with Al content, whereas, the glass transition temperature declines slightly. With increasing the Al content, the tensile modulus, flexural modulus and compressive modulus of the nanocomposites increase continuously compared with the neat one. The mechanical properties are improved by Al nanoparticles at low Al contents. The best overall dielectric and electrical performance are achieved about at 1 wt.% of Al concentration. The enhanced dielectric breakdown strength is mainly related to the insulating alumina shell on the surface of core Al and the strong interfacial interactions.

  19. Mechanical and Electrical Properties of Aluminum/Epoxy Nanocomposites

    NASA Astrophysics Data System (ADS)

    Dong, Lina; Zhou, Wenying; Sui, Xuezhen; Wang, Zijun; Cai, Huiwu; Wu, Peng; Zhang, Yating; Zhou, Anning

    2016-07-01

    Surface-modified self-passivated aluminum (Al) nanoparticles were used for reinforcing epoxy (EP) resin, and the curing behavior, mechanical and electrical properties of the Al/EP nanocomposites were investigated. The incorporation of Al nanoparticles into EP significantly decreases the cure reaction enthalpy of the nancomposites, and the apparent activation energy of Al/EP systems is 64.96 kJ/mol. The coefficient of thermal expansion of the nanocomposites decreases with increasing the Al loading due to the strong interaction between the Al and the EP matrix. The storage modulus of the nanocomposites increases continuously with Al content, whereas, the glass transition temperature declines slightly. With increasing the Al content, the tensile modulus, flexural modulus and compressive modulus of the nanocomposites increase continuously compared with the neat one. The mechanical properties are improved by Al nanoparticles at low Al contents. The best overall dielectric and electrical performance are achieved about at 1 wt.% of Al concentration. The enhanced dielectric breakdown strength is mainly related to the insulating alumina shell on the surface of core Al and the strong interfacial interactions.

  20. Rechargeable Aluminum-Ion Batteries

    SciTech Connect

    Paranthaman, Mariappan Parans; Liu, Hansan; Sun, Xiao-Guang; Dai, Sheng; Brown, Gilbert M

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  1. Microstructural characterization of a thin film ZrN diffusion barrier in an As-fabricated U-7Mo/Al matrix dispersion fuel plate

    NASA Astrophysics Data System (ADS)

    Keiser, Dennis D.; Perez, Emmanuel; Wiencek, Tom; Leenaers, Ann; Van den Berghe, Sven

    2015-03-01

    The United States High Performance Research Reactor Fuel Development program is developing low enriched uranium fuels for application in research and test reactors. One concept utilizes U-7 wt.% Mo (U-7Mo) fuel particles dispersed in Al matrix, where the fuel particles are coated with a 1 μm-thick ZrN coating. The ZrN serves as a diffusion barrier to eliminate a deleterious reaction that can occur between U-7Mo and Al when a dispersion fuel is irradiated under aggressive reactor conditions. To investigate the final microstructure of a physically-vapor-deposited ZrN coating in a dispersion fuel plate after it was fabricated using a rolling process, characterization samples were taken from a fuel plate that was fabricated at 500 °C using ZrN-coated U-7Mo particles, Al matrix and AA6061 cladding. Scanning electron and transmission electron microscopy analysis were performed. Data from these analyses will be used to support future microstructural examinations of irradiated fuel plates, in terms of understanding the effects of irradiation on the ZrN microstructure, and to determine the role of diffusion barrier microstructure in eliminating fuel/matrix interactions during irradiation. The as-fabricated coating was determined to be cubic-ZrN (cF8) phase. It exhibited a columnar microstructure comprised of nanometer-sized grains and a region of relatively high porosity, mainly near the Al matrix. Small impurity-containing phases were observed at the U-7Mo/ZrN interface, and no interaction zone was observed at the ZrN/Al interface. The bonding between the U-7Mo and ZrN appeared to be mechanical in nature. A relatively high level of oxygen was observed in the ZrN coating, extending from the Al matrix in the ZrN coating in decreasing concentration. The above microstructural characteristics are discussed in terms of what may be most optimal for a diffusion barrier in a dispersion fuel plate application.

  2. Microstructural characterization of a thin film ZrN diffusion barrier in an As-fabricated U–7Mo/Al matrix dispersion fuel plate

    SciTech Connect

    Keiser, Dennis D.; Perez, Emmanuel; Wiencek, Tom; Leenaers, Ann; Van den Berghe, Sven

    2015-03-01

    The United States High Performance Research Reactor Fuel Development program is developing low enriched uranium fuels for application in research and test reactors. One concept utilizes U–7 wt.% Mo (U–7Mo) fuel particles dispersed in Al matrix, where the fuel particles are coated with a 1 μm-thick ZrN coating. The ZrN serves as a diffusion barrier to eliminate a deleterious reaction that can occur between U–7Mo and Al when a dispersion fuel is irradiated under aggressive reactor conditions. To investigate the final microstructure of a physically-vapor-deposited ZrN coating in a dispersion fuel plate after it was fabricated using a rolling process, characterization samples were taken from a fuel plate that was fabricated at 500 °C using ZrN-coated U–7Mo particles, Al matrix and AA6061 cladding. Scanning electron and transmission electron microscopy analysis were performed. Data from these analyses will be used to support future microstructural examinations of irradiated fuel plates, in terms of understanding the effects of irradiation on the ZrN microstructure, and to determine the role of diffusion barrier microstructure in eliminating fuel/matrix interactions during irradiation. The as-fabricated coating was determined to be cubic-ZrN (cF8) phase. It exhibited a columnar microstructure comprised of nanometer-sized grains and a region of relatively high porosity, mainly near the Al matrix. Small impurity-containing phases were observed at the U–7Mo/ZrN interface, and no interaction zone was observed at the ZrN/Al interface. The bonding between the U–7Mo and ZrN appeared to be mechanical in nature. A relatively high level of oxygen was observed in the ZrN coating, extending from the Al matrix in the ZrN coating in decreasing concentration. The above microstructural characteristics are discussed in terms of what may be most optimal for a diffusion barrier in a dispersion fuel plate application.

  3. Microstructure and Mechanical Properties of AA1235 Aluminum Foil Stocks Produced Directly from Electrolytic Aluminum Melt

    NASA Astrophysics Data System (ADS)

    Xiong, Hanqing; Yu, Kun; Wen, Li; Yao, Sujuan; Dai, Yilong; Wang, Zhifeng

    2016-02-01

    A new process is developed to obtain high-quality AA1235 aluminum foil stocks and to replace the traditional manufacture process. During the new manufacture process, AA1235 aluminum sheets are twin-roll casted directly through electrolytic aluminum melt (EAM), and subsequently the sheets are processed into aluminum foil stocks by cold rolling and annealing. Microstructure and mechanical properties of the AA1235 aluminum sheets produced through such new process are investigated in each state by optimal microscope, scanning electron microscopy, X-ray diffraction, orientation imaging microscopy, transmission electron microscopy, etc. The results show that compared with the traditional AA1235 aluminum foil stocks produced through re-melted aluminum melt (RAM), the amount of impurities is decreased in the EAM aluminum foil stocks. The EAM aluminum foil stock obtains less β-FeSiAl5 phases, but more α-Fe2SiAl8 phases. The elongation of EAM aluminum foil stocks is improved significantly owing to more cubic orientation. Especially, the elongation value of the EAM aluminum foil stocks is approximately 25 pct higher than that of the RAM aluminum foil stocks. As a result, the EAM aluminum foil stocks are at an advantage in increasing the processing performance for the aluminum foils during subsequent processes.

  4. Processing, microstructure evolution and properties of nanoscale aluminum alloys

    NASA Astrophysics Data System (ADS)

    Han, Jixiong

    In this project, phase transformations and precipitation behavior in age-hardenable nanoscale materials systems, using Al-Cu alloys as model materials, were first studied. The Al-Cu nanoparticles were synthesized by a Plasma Ablation process and found to contain a 2˜5 nm thick adherent aluminum oxide scale, which prevented further oxidation. On aging of the particles, a precipitation sequence consisting of, nearly pure Cu precipitates to the metastable theta' to equilibrium theta was observed, with all three forming along the oxide-particle interface. The structure of theta' and its interface with the Al matrix has been characterized in detail. Ultrafine Al-Cu nanoparticles (5˜25 nm) were also synthesized by inert gas condensation (IGC) and their aging behavior was studied. These particles were found to be quite stable against precipitation. Secondly, pure Al nanoparticles were prepared by the Exploding Wire process and their sintering and consolidation behavior were studied. It was found that nanopowders of Al could be processed to bulk structures with high hardness and density. Sintering temperature was found to have a dominant effect on density, hardness and microstructure. Sintering at temperatures >600°C led to breakup of the oxide scale, leading to an interesting nanocomposite composed of 100˜200 nm Al oxide dispersed in a bimodal nanometer-micrometer size Al matrix grains. Although there was some grain growth, the randomly dispersed oxide fragments were quite effective in pinning the Al grain boundaries, preventing excessive grain growth and retaining high hardness. Cold rolling and hot rolling were effective methods for attaining full densification and high hardness. Thirdly, the microstructure evolution and mechanical behavior of Al-Al 2O3 nanocomposites were studied. The composites can retain high strength at elevated temperature and thermal soaking has practically no detrimental effect on strength. Although the ductility of the composite remains

  5. Analysis of thermal residual stress for metal-matrix composite with Al/SiC particles. Master's thesis

    SciTech Connect

    Hur, S.H.

    1988-06-01

    When a metal-matrix composite is cooled down to room temperature from the fabrication or annealing temperature, residual stresses are induced in the composite due to the mismatch of the thermal-expansion coefficients between the matrix and fiber. A method can be derived for calculating the particles due to differences in thermal-expansion coefficients. Special attention is paid to creep deformation in the matrix phase. The analysis shows that considerable internal stresses and creep deformation appear in the composites when subjected to cooling.

  6. Characteristic of copper matrix simultaneously reinforced with nano- and micro-sized Al{sub 2}O{sub 3} particles

    SciTech Connect

    Rajkovic, Viseslava Bozic, Dusan; Devecerski, Aleksandar; Jovanovic, Milan T.

    2012-05-15

    The effect of the simultaneous presence of nano- and micro-sized Al{sub 2}O{sub 3} particles on the microstructure and properties of copper matrix was the object of this study. The mixture of inert gas-atomized prealloyed copper powder (with 1 wt.% Al) and 0.6 wt.% commercial Al{sub 2}O{sub 3} powder (serving as micro-sized particles) was used as the starting materials. Strengthening of the copper matrix was performed by treating the powders in the air for up to 20 h in the planetary ball mill. During milling of the prealloyed powder, finely dispersed nano-sized Al{sub 2}O{sub 3} particles were formed in situ by internal oxidation. The approximate size of these particles was between 30 and 60 nm. The highest values of microhardness were reached in compacts processed from 10 h-milled powders. The microhardness of compact obtained from 10 h-milled powder was 3 times higher than the microhardness of compact processed from as-received and non-milled prealloyed powder. At the maximum microhardness the grain size reaches the smallest value as a result of the synergetic effect of nano- and micro-sized Al{sub 2}O{sub 3} particles. Recrystallization, which occurred during prolonged milling, was the main factor influencing the decrease in microhardness. The increase in electrical conductivity of compacts after 15 h of milling is the result of the decrease in microhardness and activated recrystallization processes. Highlights: Black-Right-Pointing-Pointer Copper matrix was reinforced with nano- and micro-sized Al{sub 2}O{sub 3} particles. Black-Right-Pointing-Pointer The twofold role of coarse Al{sub 2}O{sub 3} particles in matrix strengthening exists. Black-Right-Pointing-Pointer During shorter milling time these particles contribute to increase of microhardness. Black-Right-Pointing-Pointer At longer milling time decrease in microhardness is related to recrystallization.

  7. Characterization of ultradispersed aluminum

    SciTech Connect

    Simpson, R.L.; Maienschein, J.L.; Swansiger, R.W.; Garcia, F.; Darling, D.H.

    1994-12-08

    Samples of ultradispersed Al were received, which were produced by electrically exploding Al wires in argon. These samples comprised very small particles that were not significantly oxidized and that were stable in air. Particle morphology were studied with SE, micropycnometry, and gas adsorption surface area. Composition were determined using various techniques, as were thermal stability and reaction exotherms. The inexplicable reports of an Al-Ar compound and of an exothermic reaction were not confirmed. The material is a stable, nonoxidized, small-particle, highly reactive form of aluminum that is of interest in energetic materials formulations.

  8. Thermo-piezo-electro-mechanical simulation of AlGaN (aluminum gallium nitride) / GaN (gallium nitride) High Electron Mobility Transistors

    NASA Astrophysics Data System (ADS)

    Stevens, Lorin E.

    Due to the current public demand of faster, more powerful, and more reliable electronic devices, research is prolific these days in the area of high electron mobility transistor (HEMT) devices. This is because of their usefulness in RF (radio frequency) and microwave power amplifier applications including microwave vacuum tubes, cellular and personal communications services, and widespread broadband access. Although electrical transistor research has been ongoing since its inception in 1947, the transistor itself continues to evolve and improve much in part because of the many driven researchers and scientists throughout the world who are pushing the limits of what modern electronic devices can do. The purpose of the research outlined in this paper was to better understand the mechanical stresses and strains that are present in a hybrid AlGaN (Aluminum Gallium Nitride) / GaN (Gallium Nitride) HEMT, while under electrically-active conditions. One of the main issues currently being researched in these devices is their reliability, or their consistent ability to function properly, when subjected to high-power conditions. The researchers of this mechanical study have performed a static (i.e. frequency-independent) reliability analysis using powerful multiphysics computer modeling/simulation to get a better idea of what can cause failure in these devices. Because HEMT transistors are so small (micro/nano-sized), obtaining experimental measurements of stresses and strains during the active operation of these devices is extremely challenging. Physical mechanisms that cause stress/strain in these structures include thermo-structural phenomena due to mismatch in both coefficient of thermal expansion (CTE) and mechanical stiffness between different materials, as well as stress/strain caused by "piezoelectric" effects (i.e. mechanical deformation caused by an electric field, and conversely voltage induced by mechanical stress) in the AlGaN and GaN device portions (both

  9. Morphology and properties of a hybrid organic-inorganic system: Al nanoparticles embedded into CuPc thin film

    SciTech Connect

    Molodtsova, O. V.; Babenkov, S. V.; Aristova, I. M.; Vilkov, O. V.; Aristov, V. Yu.

    2014-04-28

    The evolution of the morphology and the electronic structure of the hybrid organic-inorganic system composed of aluminum nanoparticles (NPs) distributed in an organic semiconductor matrix—copper phthalocyanine (CuPc)—as a function of nominal aluminum content was studied by transmission electron microscopy and by photoemission spectroscopy methods. The aluminum atoms deposited onto the CuPc surface diffuse into the organic matrix and self-assemble to NPs in a well-defined manner with a narrow diameter distribution, which depends on the amount of aluminum that is evaporated onto the CuPc film. We find clear evidence of a charge transfer from Al to CuPc and we have been able to determine the lattice sites where Al ions sit. The finally at high coverage about 64 Å the formation of metallic aluminum overlayer on CuPc thin film takes place.

  10. Sr effect on the microstructure and tensile properties of A357 aluminum alloy and Al{sub 2}O{sub 3}/SiC-A357 cast composites

    SciTech Connect

    Razaghian, A.; Emamy, M.; Najimi, A.A.; Ebrahimi, S.H. Seyed

    2009-11-15

    The effect of strontium as a modifier on the microstructures and tensile properties of two castable particulate metal matrix composites has been studied. The particulate metal matrix composites had similar matrix alloy (A357) but different reinforcing fine particles (silicon carbide and alumina). Results showed that the addition of 0.03% strontium makes a modest improvement to the yield strength, ultimate tensile strength and elongation percentage values, and the scatter of these properties, but makes a significant improvement to minimum strength and elongation results. Microstructural examinations by scanning electron microscope and energy dispersive spectroscopy analysis of metal matrix composites showed segregation of strontium on both the silicon carbide and alumina particles. Further results showed that the addition of higher strontium levels contributes to the over-modification of the eutectic silicon and promotes the formation of an Al-Si-Sr intermetallic compound on the particle/matrix interface.

  11. Crystallographic study of grain refinement in aluminum alloys using the edge-to-edge matching model

    SciTech Connect

    Zhang, M.-X. . E-mail: m.zhang@minmet.uq.edu.au; Kelly, P.M.; Easton, M.A.; Taylor, J.A.

    2005-03-01

    The edge-to-edge matching model for describing the interfacial crystallographic characteristics between two phases that are related by reproducible orientation relationships has been applied to the typical grain refiners in aluminum alloys. Excellent atomic matching between Al{sub 3}Ti nucleating substrates, known to be effective nucleation sites for primary Al, and the Al matrix in both close packed directions and close packed planes containing these directions have been identified. The crystallographic features of the grain refiner and the Al matrix are very consistent with the edge-to-edge matching model. For three other typical grain refiners for Al alloys, TiC (when a = 0.4328 nm), TiB{sub 2} and AlB{sub 2}, the matching only occurs between the close packed directions in both phases and between the second close packed plane of the Al matrix and the second close packed plane of the refiners. According to the model, it is predicted that Al{sub 3}Ti is a more powerful nucleating substrate for Al alloy than TiC, TiB{sub 2} and AlB{sub 2}. This agrees with the previous experimental results. The present work shows that the edge-to-edge matching model has the potential to be a powerful tool in discovering new and more powerful grain refiners for Al alloys.

  12. Morphology and structure features of ZnAl{sub 2}O{sub 4} spinel nanoparticles prepared by matrix-isolation-assisted calcination

    SciTech Connect

    Du, Xuelian; Li, Liqiang; Zhang, Wenxing; Chen, Wencong; Cui, Yuting

    2015-01-15

    Graphical abstract: The substrate ZnO as the isolation medium is effective in preventing the sintering and agglomeration of ZnAl{sub 2}O{sub 4} nanoparticles, and it also prevents their contamination. High purity, well-dispersed, and single-crystal ZnAl{sub 2}O{sub 4} nanoparticles with 3.72 eV band gap were obtained. - Abstract: Well-dispersed ZnAl{sub 2}O{sub 4} spinel nanoparticles with an average crystalline size of 25.7 nm were synthesized successfully and easily by polymer-network and matrix-isolation-assisted calcination. The product microstructure and features were investigated by X-ray diffractometry, thermogravimetric and differential thermal analysis, Fourier transform-infrared spectroscopy, N{sub 2} adsorption–desorption isotherms, and energy dispersive X-ray spectra. The morphology and optical performance of the as-prepared ZnAl{sub 2}O{sub 4} nanoparticles were characterized by scanning electron microscope, transmission electron microscopy, and photoluminescence spectrometer. Experimental results indicate that excess ZnO acted as the isolation medium is effective in preventing the sintering and agglomeration of ZnAl{sub 2}O{sub 4} nanoparticles, and it also prevents their contamination. Then, high purity and well-dispersed ZnAl{sub 2}O{sub 4} nanoparticles with single-crystal structure were obtained.

  13. A Study on the Growth Behavior and Stability of Molecular Layer Deposited Alucone Films Using Diethylene Glycol and Trimethyl Aluminum Precursors, and the Enhancement of Diffusion Barrier Properties by Atomic Layer Deposited Al2O3 Capping.

    PubMed

    Choi, Dong-Won; Yoo, Mi; Lee, Hyuck Mo; Park, Jozeph; Kim, Hyun You; Park, Jin-Seong

    2016-05-18

    As a route to the production of organic-inorganic hybrid multilayers, the growth behavior of molecular layer deposited (MLD) alucone and atomic layer deposited (ALD) Al2O3 films on top of each other was examined. MLD alucone films were prepared using trimethyl aluminum and diethylene glycol precursors, the latter resulting in faster growth rates than ethylene glycol precursors. The sensitivity of individual alucone films with respect to ambient exposure was found to be related to moisture permeation and hydration reactions, of which the mechanism is studied by density functional theory calculations. Deleterious effects such as thickness reduction over time could be suppressed by applying a protective Al2O3 layer on top of alucone. A preliminary nucleation period was required in the ALD process of Al2O3 films on alucone surfaces, prior to reaching a linear regime where the thickness increases linearly with respect to the number of ALD cycles. The same behavior was observed for alucone growing on Al2O3. The protective Al2O3 films were found to effectively suppress moisture permeation, thus isolating the underlying alucone from the surrounding environment. The water vapor transmission rate was greatly reduced when an Al2O3/alucone/Al2O3 multilayer stack was formed, which suggests that proper combinations of organic/inorganic hybrid structures may provide chemically stable platforms, especially for mechanically flexible applications. PMID:27117392

  14. PREPARATION OF DIBASIC ALUMINUM NITRATE

    DOEpatents

    Gresky, A.T.; Nurmi, E.O.; Foster, D.L.; Wischow, R.P.; Savolainen, J.E.

    1960-04-01

    A method is given for the preparation and recovery of basic aluminum nltrates having an OH: Al ratio of at least two, comprising two steps. First, metallic aluminum is dissolved in aqueous Al(NO/sub 3/)/sub 3/, in the presence of a small quantity of elemental or ionic mercury, to increase its Al: NO/sub 3/ ratio into the range 1 to 1.2. The resulting aqueous solution is then added to an excess of a special organic solvent, typically a mixture of five parts methanol and six parts diethyl ether, whereupon the basic aluminum nitrate, e.g. Al/sub 6/(OH)/sub 13/-(NO/sub 3/)/sub 5/, recoverably precipitates.

  15. Aluminum Zintl anion moieties within sodium aluminum clusters

    SciTech Connect

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H. E-mail: kiran@mcneese.edu; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K. E-mail: kiran@mcneese.edu; Kiran, Boggavarapu E-mail: kiran@mcneese.edu

    2014-02-07

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup −}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  16. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  17. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales.

    PubMed

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  18. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    DOE PAGESBeta

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix andmore » elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.« less

  19. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    PubMed Central

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  20. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    NASA Astrophysics Data System (ADS)

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  1. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  2. Aluminum-fly ash metal matrix composites for automotive parts. [Reports for October 1 to December 1998, and January 31 to March 31, 1999

    SciTech Connect

    Weiss, David; Purgert, Robert; Rhudy, Richard; Rohatgi, P.

    1999-04-21

    Some highlights are: (1) Material development, process development, and part validation are occurring simultaneously on a fast track schedule. (2) Prior project activity has resulted in a program emphasis on three components--manifolds, mounting brackets, and motor mounts; and three casting techniques--squeeze casting, pressure die casting, and sand casting. (3) With the project focus, it appears possible to offer manifolds and mounting brackets for automotive qualification testing on a schedule in line with the PNGV Year 2004 goal. (4) Through an iterative process of fly ash treatment, MMC ingot preparation, foundry process refinement, and parts production, both foundries (Eck Industries and Thompson Aluminum Casting Company) are addressing the pre-competitive issues of: (a) Optimum castability with fly ash shapes and sizes; (b) Best mechanical properties derived from fly ash shapes and sizes; (c) Effective fly ash classification processes; (d) Mechanical properties resulting from various casting processes and fly ash formulations. Eck and TAC continued experiments with batch ingot provided by both Eck and the University of Wisconsin at Milwaukee. Castings were run that contained varying amounts of fly ash and different size fractions. Components were cast using cenosphere material to ascertain the effects of squeeze casting and to determine whether the pressure would break the cenospheres. Test parts are currently being machined into substandard test bars for mechanical testing. Also, the affect of heat treatments on ashalloy are being studied through comparison to two lots, one heat treated and one in the ''as cast'' condition.

  3. Structure-property relationships in an Al matrix Ca nanofilamentary composite conductor with potential application in high-voltage power transmission

    NASA Astrophysics Data System (ADS)

    Tian, Liang

    This study investigated the processing-structure-properties relationships in an Al/Ca composites using both experiments and modeling/simulation. A particular focus of the project was understanding how the strength and electrical conductivity of the composite are related to its microstructure in the hope that a conducting material with light weight, high strength, and high electrical conductivity can be developed to produce overhead high-voltage power transmission cables. The current power transmission cables (e.g., Aluminum Conductor Steel Reinforced (ACSR)) have acceptable performance for high-voltage AC transmission, but are less well suited for high-voltage DC transmission due to the poorly conducting core materials that support the cable weight. This Al/Ca composite was produced by powder metallurgy and severe plastic deformation by extrusion and swaging. The fine Ca metal powders have been produced by centrifugal atomization with rotating liquid oil quench bath, and a detailed study about the atomization process and powder characteristics has been conducted. The microstructure of Al/Ca composite was characterized by electron microscopy. Microstructure changes at elevated temperature were characterized by thermal analysis and indirect resistivity tests. The strength and electrical conductivity were measured by tensile tests and four-point probe resistivity tests. Predicting the strength and electrical conductivity of the composite was done by micro-mechanics-based analytical modeling. Microstructure evolution was studied by mesoscale-thermodynamics-based phase field modeling and a preliminary atomistic molecular dynamics simulation. The application prospects of this composite was studied by an economic analysis. This study suggests that the Al/Ca (20 vol. %) composite shows promise for use as overhead power transmission cables. Further studies are needed to measure the corrosion resistance, fatigue properties and energized field performance of this composite.

  4. Effect of Cutting Parameters on Thrust Force and Surface Roughness in Drilling of Al-2219/B4C/Gr Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Ravindranath, V. M.; Basavarajappa, G. S. Shiva Shankar S.; Suresh, R.

    2016-09-01

    In aluminium matrix composites, reinforcement of hard ceramic particle present inside the matrix which causes tool wear, high cutting forces and poor surface finish during machining. This paper focuses on effect of cutting parameters on thrust force, surface roughness and burr height during drilling of MMCs. In the present work, discuss the influence of spindle speed and feed rate on drilling the pure base alloy (Al-2219), mono composite (Al- 2219+8% B4C) and hybrid composite (Al-2219+8%B4C+3%Gr). The composites were fabricated using liquid metallurgy route. The drilling experiments were conducted by CNC machine with TiN coated HSS tool, M42 (Cobalt grade) and carbide tools at various spindle speeds and feed rates. The thrust force, surface roughness and burr height of the drilled hole were investigated in mono composite and hybrid composite containing graphite particles, the experimental results show that the feed rate has more influence on thrust force and surface roughness. Lesser thrust force and discontinuous chips were produced during machining of hybrid composites when compared with mono and base alloy during drilling process. It is due to solid lubricant property of graphite which reduces the lesser thrust force, burr height and lower surface roughness. When machining with Carbide tool at low feed and high speeds good surface finish was obtained compared to other two types of cutting tool materials.

  5. Electrochemical study of Aluminum-Fly Ash composites obtained by powder metallurgy

    SciTech Connect

    Marin, E.; Lekka, M.; Andreatta, F.; Fedrizzi, L.; Itskos, G.; Koukouzas, N.

    2012-07-15

    In this paper, two different ASTM C 618 Class C fly ashes (FA) were used for the production of aluminum metal matrix composites (MMCs) using powder metallurgy (PM) technology. Calcareous FAs were sampled from the electrostatic precipitators of two different lignite-fired power stations: from Megalopolis, Southern Greece (MFA) and from Kardia, Northen Greece (KFA), under maximum electricity load. FAs were milled in order to reduce the mean particle diameter and Aluminum-FA composites containing 10% and 20% of FA were then prepared and compacted. The green products were sintered for 2 h at 600 Degree-Sign C. Sintered Al-FA MMCs showed increased hardness and wear resistance suggesting their possible use in industrial applications for example in covers, casings, brake rotors or engine blocks. As most possible industrial applications of MMCs not only require wear resistance, but also corrosion resistance in different mild aggressive medias, this paper aims to study the electrochemical behavior of FA MMCs in order to evaluate their corrosion resistance. The morphology and chemical composition of the phases in the Aluminum-FA composite samples were investigated using Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDXS). Moreover, topographic and Volta potential maps were acquired by Scanning Kelvin Probe Force Microscopy (SKP-FM). Volta potential maps provide information about the electrochemical behavior of the different phases in absence of electrolyte. The electrochemical behavior was investigated by Open Circuit Potential measurements and potentiodynamic polarization, while the corrosion mechanisms were studied by SEM observations after different times of immersion in a mild corrosive medium. In all cases it could be stated that the addition of the FA particles into the Al matrix might cause an increase of the hardness and mechanical properties of the pure aluminum but deteriorates the corrosion resistance. The degradation phenomena

  6. Enhanced TC in granular and thin film Al-Al2O3 nanostructures

    NASA Astrophysics Data System (ADS)

    Higgins, J. S.; Greene, R. L.

    It is known since the 1970s that the superconducting transition temperature of granular aluminum films can be as high as two to three times the transition temperature of bulk aluminum, depending on the grain size and how strongly the nanometer size grains are connected1,2. As the strength of the grain connectivity becomes increasingly weak, the enhanced TC is suppressed. The mechanism behind this enhancement is still under debate. Recently, work on larger aluminum nanoparticles (18nm) embedded in an insulating Al2O3 matrix showed an onset of the superconducting transition as high as three times that of bulk aluminum3. In this situation, the Al grains are electrically disconnected and in a regime far removed from that of the granular films. Here we compare the two situations through electronic and thermal measurements in order to help elucidate the mechanism behind the enhancements. 1S. Pracht, et al., arXiv:1508.04270v1 [cond-mat.supr-con] (2015). 2G. Deutscher, New Superconductors From Granular to High TC, New Jersey: World Scientific, 2006, p. 72-74. 3V. N. Smolyaninova, et al., Sci. Rep. 5, 15777 (2015). Funding by NSF DMR # 1410665.

  7. Redox routes to substitution of aluminum(III): synthesis and characterization of (IP-)2AlX (IP = α-iminopyridine, X = Cl, Me, SMe, S2CNMe2, C≡CPh, N3, SPh, NHPh).

    PubMed

    Myers, Thomas W; Holmes, Alexandra L; Berben, Louise A

    2012-08-20

    Redox active ligands are shown to facilitate a variety of group transfer reactions at redox inert aluminum(III). Disulfides can be used as a two-electron group transfer reagent, and we show that (IP(-))(2)AlSR can be formed by reaction of [(THF)(6)Na][(IP(2-))(2)Al] (1c) with disulfides RSSR (where X = C(S)NMe(2), 4; SMe, 5). In a more general redox route to substitution of aluminum bis(iminopyridine) complexes, we report zinc(II) salts as a group transfer reagent. Reaction of [((R)IP(2-))(2)Al](-) (R = H, 1c; Me, 1d) with ZnX(2) affords ((R)IP(-))(2)AlX (where IP = iminopyridine, R = H, and X = Cl, 2; CCPh, 6; N(3), 7; SPh, 8; or R = Me and X = NHPh, 9). Single crystal X-ray diffraction analysis of the complexes reveal that each of the five coordinate complexes reported here has a trigonal bipyramidal geometry with τ = 0.668 - 0.858. We observed a correlation between the greatest deviations from ideal trigonal bipyramidal symmetry (lowest τ values), the bond lengths consistent with smallest degree of ligand reduction, and the least polarizable X ligand in (IP(-))(2)AlX. Complex 4 is six-coordinate and is best described as distorted octahedral. Variable temperature magnetic susceptibility measurements indicate that each of the complexes 3-9 has a biradical electronic structure similar to previously reported 2. Magnetic exchange coupling constants in the range J = -94 to -212 cm(-1) were fit to the data for 2-9 to describe the energy of antiferromagnetic interaction between ligand radicals assuming a spin Hamiltonian of the form Ĥ = -2JŜ(L(1))·Ŝ(L(2)). The strongest coupling occurs when the angle between the ligand planes is smallest, presumably to afford good overlap with the Al-X σ* orbital. Electrochemical properties of the complexes were probed using cyclic voltammetry and each of 3-9 displayed a reversible two-electron reduction and two quasi-reversible one-electron oxidation processes. The energy of the ligand based redox processes for 2-9 differ by

  8. An Investigation on the Interface in a NiTi Short-Fiber-Reinforced 6061 Aluminum Composite by Transmission Electron Microscope

    NASA Astrophysics Data System (ADS)

    Liu, Yi; Al-Matar, Basem; Newaz, Golam

    2008-11-01

    It has already been demonstrated that NiTi shape-memory alloy fiber-reinforced composites show enhanced mechanical properties by adding a compressive stress to the matrix when the shape-memory effect is activated. The bonding quality between NiTi fiber and the matrix directly affects the stress transfer across the interface, through which the novel functionality of the smart composite is achieved. In the present study, the interface in a NiTi short-fiber-reinforced 6061 aluminum matrix has been investigated by transmission electron microscopy and energy dispersive spectroscopy. Three layers at the interface between NiTi fiber and 6061 aluminum alloy matrix have been found and characterized, i.e., Al3Ti with DO22 ordered structure near the NiTi fiber, Al9FeNi with Al9Co2 (or Al9Fe2) type ordered structure near the Al alloy matrix, and Mg-O layer with 20 nm in thickness between Al3Ti and Al9FeNi layers. The potential effects of these layers on the mechanical properties of the composite are discussed. Evidence indicates that extensive diffusion from both NiTi fiber and Al alloy matrix occurred during the fabrication of the composite at 570 °C to 580 °C within 20 to 30 minutes. The minor elements in the matrix could be the major elements at the interface. By selecting the chemical composition of the Al alloy matrix, it is possible to control the chemical composition at the interface and further control the mechanical properties of the composites.

  9. Effect of matrix on the metal poisoning of REY catalysts

    SciTech Connect

    Yang, S.J.; Chen, Y.W.; Li, C.

    1995-04-01

    The effect of matrix on the resistance of vanadium and nickel poisoning of the REY zeolite has been investigated by X-ray diffraction, nitrogen adsorption, and n-hexane cracking reaction. Alumina (Al{sub 2}O{sub 3}), magnesia-alumina (MgO-Al{sub 2}O{sub 3}), alumina-aluminum phosphate (AAP), and magnesia-alumina-aluminum phosphate (MgAAP) were used as matrices of REY. The presence of matrix can increase the resistance of REY to steam deactivation. AAP has a better hydrothermal stability than the other matrics. MgO-Al{sub 2}O{sub 3} matrix demonstrates the highest ability to capture vanadium due to the basicity of magnesia. There is an interaction between vanadium and nickel. This interaction inhibits the destruction of REY structure caused by vanadium. AAP has a strong interaction with nickel. The stronger the nickel-matrix interaction, the less poison effect of nickel. In addition, the strong interaction leads to the decrease in nickel`s ability to retard the destruction of REY structure by vanadium.

  10. Electronic structure and magnetic properties of doped Al1- x Ti x N ( x = 0.03, 0.25) compositions based on cubic aluminum nitride from ab initio simulation data

    NASA Astrophysics Data System (ADS)

    Bannikov, V. V.; Beketov, A. R.; Baranov, M. V.; Elagin, A. A.; Kudyakova, V. S.; Shishkin, R. A.

    2016-05-01

    The phase stability, electronic structure, and magnetic properties of Al1- x Ti x N compositions based on the metastable aluminum nitride modification with the rock-salt structure at low ( x = 0.03) and high ( x = 0.25) concentrations of titanium in the system have been investigated using the results of ab initio band calculations. It has been shown that, at low values of x, the partial substitution is characterized by a positive enthalpy, which, however, changes sign with an increase in the titanium concentration. According to the results of the band structure calculations, the doped compositions have electronic conductivity. For x = 0.03, titanium impurity atoms have local magnetic moments (˜0.6 μB), and the electronic spectrum is characterized by a 100% spin polarization of near-Fermi states. Some of the specific features of the chemical bonding in Al1- x Ti x N cubic phases have been considered.

  11. Ni-Al2O3 and Ni-Al composite high-aspect-ratio microstructures

    NASA Astrophysics Data System (ADS)

    Wang, Tao; Sorrell, Melford; Kelly, Kevin W.; Ma, Evan

    1998-09-01

    High-aspect-ratio microstructures (HARMs) have a variety of potential applications in heat transfer, fluid mechanics, catalysts and other microelectromechanical systems (MEMS). The aim of this work is to demonstrate the feasibility to fabricate high performance particulate metal-matrix composite and intermetallic micromechanical structures using the LIGA process. Well-defined functionally graded Ni-Al2O3 and Ni-Al high-aspect-ratio microposts were electroformed into lithographically patterned PMMA holes from a nickel sulfamate bath containing submicron alumina and a diluted Watts bath containing microsized aluminum particles, respectively. SEM image analysis showed that the volume fraction of the alumina reached up to around 30% in the Ni-Al2O3 deposit. The Vickers microhardness of these composites is in the range of 418 through 545, which is higher than those of nickel microstructures from a similar particle-free bath and other Ni-based electrodeposits. In the work on Ni-Al electroplating, a newly developed diluted Watts bath was used to codeposit micron-sized aluminum particles. The intermetallic compound Ni3Al was formed by the reaction of nickel matrices and aluminum particles through subsequent annealing at 630 degrees Celsius. WDS and XRD analyses confirmed that the annealed coating is a two-phase (Ni-Ni3Al) composite. The maximum aluminum volume fraction reached 19% at a cathode current density of 12 mA cm-2, and the Vickers microhardness of the as-deposited coatings is in the range 392 - 515 depending on the amount of aluminum incorporated.

  12. Aluminum Coprecipitates with Fe (hydr)oxides: Does Isomorphous Substitution of Al3plus for Fe3plus in Goethite Occur

    SciTech Connect

    E Bazilevskaya; D Archibald; M Aryanpour; J Kubicki; C Martinez

    2011-12-31

    Iron (hydr)oxides are common in natural environments and typically contain large amounts of impurities, presumably the result of coprecipitation processes. Coprecipitation of Al with Fe (hydr)oxides occurs, for example, during alternating reduction-oxidation cycles that promote dissolution of Fe from Fe-containing phases and its re-precipitation as Fe-Al (hydr)oxides. We used chemical and spectroscopic analyses to study the formation and transformation of Al coprecipitates with Fe (hydr)oxides. In addition, periodic density functional theory (DFT) computations were performed to assess the structural and energetic effects of isolated or clustered Al atoms at 8 and 25 mol% Al substitution in the goethite structure. Coprecipitates were synthesized by raising the pH of dilute homogeneous solutions containing a range of Fe and Al concentrations (100% Fe to 100% Al) to 5. The formation of ferrihydrite in initial suspensions with {<=}20 mol% Al, and of ferrihydrite and gibbsite in initial suspensions with {>=}25 mol% Al was confirmed by infrared spectroscopic and synchrotron-based X-ray diffraction analyses. While base titrations showed a buffer region that corresponded to the hydrolysis of Fe in initial solutions with {<=}25 mol% Al, all of the Al present in these solutions was retained by the solid phases at pH 5, thus indicating Al coprecipitation with the primary Fe hydroxide precipitate. In contrast, two buffer regions were observed in solutions with 30 mol% Al (at pH {approx}2.25 for Fe{sup 3+} and at pH {approx}4 for Al{sup 3+}), suggesting the formation of Fe and Al (hydr)oxides as two separate phases. The Al content of initial coprecipitates influenced the extent of ferrihydrite transformation and of its transformation products as indicated by the presence of goethite, hematite and/or ferrihydrite in aged suspensions. DFT experiments showed that: (i) optimized unit cell parameters for Al-substituted goethites (8 and 25 Mol% Al) in clustered arrangement (i.e., the

  13. Matrix effects in ion-induced emission as observed in Ne collisions with Cu-Mg and Cu-Al alloys

    NASA Technical Reports Server (NTRS)

    Ferrante, J.; Pepper, S. V.

    1983-01-01

    Ion induced Auger electron emission is used to study the surfaces of Al, Mg, Cu - 10 at. % Al, Cu - 19.6 at. % Al, and Cu - 7.4 at. % Mg. A neon (Ne) ion beam whose energy is varied from 0.5 to 3 keV is directed at the surface. Excitation of the lighter Ne occurs by the promotion mechanism of Barat and Lichten in asymmetric collisions with Al or Mg atoms. Two principal Auger peaks are observed in the Ne spectrum: one at 22 eV and one at 25 eV. Strong matrix effects are observed in the alloys as a function of energy in which the population of the second peak is greatly enhanced relative to the first over the pure materials. For the pure material over this energy range this ratio is 1.0. For the alloys it can rise to the electronic structure of alloys and to other surface tools such as secondary ion mass spectroscopy.

  14. Method of forming aluminum oxynitride material and bodies formed by such methods

    SciTech Connect

    Bakas, Michael P; Lillo, Thomas M; Chu, Henry S

    2010-11-16

    Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.

  15. Elevated-Temperature Deformation Properties of a HfC Modified Ti-48Al-2Mn-2Nb Matrix Particulate Composite

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Farmer, S. C.; Bors, D. A.; Ray, R.; Lee, D. S.

    1994-01-01

    Rapid solidification techniques in combination with HIPing have been used to produce Ti-48Al-2Mn-2Nb and a Ti-48Al-2Mn-2Nb+15 wt% HfC composite. While the composite does contain several second phases within the gamma + alpha(sub 2) matrix, none was identified to be HfC. The elevated-temperature properties were determined by constant velocity compression and constant load tensile testing in air between 1000 and 1173 K. Such testing indicated that the elevated temperature strengths of the HfC-modified aluminide was superior to those of the unreinforced matrix with the best 1100 K temperature slow strain rate properties for both materials being achieved after high-temperature annealing prior to testing. Examination of the microstructures after deformation in combination with the measured stress exponents and activation energies suggest that creep resistance of the HfC-modified form is due to solid-solution strengthening from carbon and hafnium rather than the presence of second phases.

  16. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  17. Synthesis mechanism of an Al-Ti-C grain refiner master alloy prepared by a new method

    NASA Astrophysics Data System (ADS)

    Zhang, B. Q.; Lu, L.; Lai, M. O.; Fang, H. S.; Ma, H. T.; Li, J. G.

    2003-08-01

    The mechanisms of in-situ synthesis of an Al-Ti-C grain-refiner master alloy, prepared by adding a powder mixture of potassium titanium fluoride and carbon into an aluminum melt, have been systematically studied. It was found that vigorous reactions occurred at the initial stage of reaction and then slowed down. After about 20 minutes, the reactions, which led the formation of blocky titanium aluminides and submicron titanium carbides in the aluminum matrix, appeared to reach completion. Potassium titanium fluoride reacted with aluminum and carbon at 724 °C and 736 °C, respectively, resulting in the formation of titanium aluminides and titanium carbides in the aluminum matrix as well as in the formation of a low-melting-point slag of binary potassium aluminofluorides. The reaction between potassium titanium fluoride and carbon is believed to be the predominant mechanism in the synthesis of TiC by this method.

  18. Effect of bi-layer ratio in ZnO/Al2O3 multilayers on microstructure and functional properties of ZnO nanocrystals embedded in Al2O3 matrix

    NASA Astrophysics Data System (ADS)

    Sekhar, K. C.; Levichev, S.; Buljan, M.; Bernstorff, S.; Kamakshi, Koppole; Chahboun, A.; Almeida, A.; Agostinho Moreira, J.; Pereira, M.; Gomes, M. J. M.

    2014-04-01

    Zinc oxide (ZnO) nanocrystals (NCs) embedded in alumina (Al2O3) matrix were produced via rapid thermal annealing (RTA) of pulsed laser deposited ZnO/Al2O3 multilayered nanostructures. The effect of the thickness ratio ( R) between Al2O3 and ZnO in one bi-layer on the microstructure and functional properties of NCs has been investigated. Grazing incidence small angle X-ray scattering confirmed the formation of nanocrystals after RTA. Grazing incidence wide angle X-ray scattering studies revealed that ZnO NCs have a high crystalline quality with (100) as preferred orientation. Tensile strain of NCs decreases with increasing R and is correlated to the distribution of NCs. From Raman analysis, it is noticed that the phonon frequency of the E2 mode, related to the ZnO wurtzite phase, in NCs is shifted towards that of bulk ZnO with increasing R. Photoluminescence studies revealed that the near edge peak position shifts from 382 nm to 371 nm as the ratio R changes from 1.5 to 4 and is attributed to the strain effect. The intensity of emission in the yellow-green region due to defects decreases significantly with increasing R. Current-voltage ( I- V) characteristics of Al/ZnO NCs embedded in Al2O3/n-Si (100)/Al have shown a hysteresis behavior. The increasing width of the hysteresis with increasing R revealed that the origin of the hysteresis might be due to the existence of polar surface charges on well-separated NCs. The high-resistance and low-resistance states in I- V hysteresis curves seem to be governed by Fowler-Nordheim tunneling and Schottky emission mechanisms, respectively.

  19. Understanding the Co-Poisoning Effect of Zr and Ti on the Grain Refinement of Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Qiu, D.; Taylor, J. A.; Zhang, M.-X.

    2010-12-01

    The “co-poisoning” effect between Zr and Ti (derived from Al-Zr and Al-Ti-B master alloy additions) on the grain refinement of cast aluminum alloys is studied from a crystallographic atom matching viewpoint. The edge-to-edge matching (E2EM) model has been used to investigate the possible “poisoning” phase containing Zr/Ti, Al, and Fe in commercial grade aluminum alloys. The results show that Al3Ti is the most likely constituent to be poisoned due to the formation of an Al8Fe4Zr coating on its surface, since the Al8Fe4Zr phase has good crystallographic atom matching with Al3Ti, but not with the aluminum matrix. Meanwhile, the partial dissolution of Al3Zr nucleant particles to compensate for the loss of solute Zr aggravates the poisoning phenomenon. This proposed mechanism is consistent with most previous experimental observations and with existing practical solutions employed in the foundry.

  20. Vacuum synthesis of magnetic aluminum phthalocyanine on Au(111).

    PubMed

    Hong, I-Po; Li, Na; Zhang, Ya-Jie; Wang, Hao; Song, Huan-Jun; Bai, Mei-Lin; Zhou, Xiong; Li, Jian-Long; Gu, Gao-Chen; Zhang, Xue; Chen, Min; Gottfried, J Michael; Wang, Dong; Lü, Jing-Tao; Peng, Lian-Mao; Hou, Shi-Min; Berndt, Richard; Wu, Kai; Wang, Yong-Feng

    2016-08-16

    Air-unstable magnetic aluminum phthalocyanine (AlPc) molecules are prepared by an on-surface metalation reaction of phthalocyanine with aluminum (Al) atoms on Au(111) in ultrahigh vacuum. Experiments and density functional theory calculations show that an unpaired spin is located on the conjugated isoindole lobes of the molecule rather than at the Al position. PMID:27406881

  1. Mesoporous aluminum phosphite

    SciTech Connect

    El Haskouri, Jamal; Perez-Cabero, Monica; Guillem, Carmen; Latorre, Julio; Beltran, Aurelio; Beltran, Daniel; Amoros, Pedro

    2009-08-15

    High surface area pure mesoporous aluminum-phosphorus oxide-based derivatives have been synthesized through an S{sup +}I{sup -} surfactant-assisted cooperative mechanism by means of a one-pot preparative procedure from aqueous solution and starting from aluminum atrane complexes and phosphoric and/or phosphorous acids. A soft chemical extraction procedure allows opening the pore system of the parent as-prepared materials by exchanging the surfactant without mesostructure collapse. The nature of the pore wall can be modulated from mesoporous aluminum phosphate (ALPO) up to total incorporation of phosphite entities (mesoporous aluminum phosphite), which results in a gradual evolution of the acidic properties of the final materials. While phosphate groups in ALPO act as network building blocks (bridging Al atoms), the phosphite entities become basically attached to the pore surface, what gives practically empty channels. The mesoporous nature of the final materials is confirmed by X-ray diffraction (XRD), transmission electron microscopy (TEM) and N{sub 2} adsorption-desorption isotherms. The materials present regular unimodal pore systems whose order decreases as the phosphite content increases. NMR spectroscopic results confirm the incorporation of oxo-phosphorus entities to the framework of these materials and also provide us useful information concerning the mechanism through which they are formed. - Abstract: TEM image of the mesoporous aluminum phosphite showing the hexagonal disordered pore array that is generated by using surfactant micelles as template. Also a scheme emphasizing the presence of an alumina-rich core and an ALPO-like pore surface is presented.

  2. Influence of AL2O3 Nanoparticles on the Phase Matrix of Polyethylene Oxide - Silver Triflate Polymer Electrolytes

    NASA Astrophysics Data System (ADS)

    Suthanthiraraj, S. Austin; Sheeba, D. Joice

    2006-06-01

    Solid polymer electrolytes comprising polyethylene oxide (PEO), silver triflate (AgCF3SO3) and varying weight percentage of Al2O3 (0, 2, 5, 10, 15) nanoparticles, were prepared by solution casting technique using acetonitrile as the common solvent. These polymer electrolytes were formed as very thin films of large surface area and the thickness of these films was measured using Air-Wedge technique. Typical values for the thickness of these films ranged from 30 to 100 μm. The effect of the dispersion of various amounts of Al2O3 nanoparticles in polyethylene oxide - silver triflate polymer electrolytes was characterized by X-ray diffraction (XRD), Differential scanning calorimetry (DSC) and Wagner's polarization techniques. The X-ray diffraction pattern, indicated the amorphous nature of the polymer electrolyte. The DSC traces showed slight change in the glass transition temperature (Tg), whereas the degree of crystallization (Xc) decreased from 99.2%(pure PEO) to 27.3% for the nano - Al2O3 blended polymer electrolytes. The total ionic transference number (tion) calculated by wagner's polarization technique was found to be approximately unity, reveling that the significant contribution to electrical conduction was due to ions.

  3. Oxidation kinetics of aluminum diboride

    NASA Astrophysics Data System (ADS)

    Whittaker, Michael L.; Sohn, H. Y.; Cutler, Raymond A.

    2013-11-01

    The oxidation characteristics of aluminum diboride (AlB2) and a physical mixture of its constituent elements (Al+2B) were studied in dry air and pure oxygen using thermal gravimetric analysis to obtain non-mechanistic kinetic parameters. Heating in air at a constant linear heating rate of 10 °C/min showed a marked difference between Al+2B and AlB2 in the onset of oxidation and final conversion fraction, with AlB2 beginning to oxidize at higher temperatures but reaching nearly complete conversion by 1500 °C. Kinetic parameters were obtained in both air and oxygen using a model-free isothermal method at temperatures between 500 and 1000 °C. Activation energies were found to decrease, in general, with increasing conversion for AlB2 and Al+2B in both air and oxygen. AlB2 exhibited O2-pressure-independent oxidation behavior at low conversions, while the activation energies of Al+2B were higher in O2 than in air. Differences in the composition and morphology between oxidized Al+2B and AlB2 suggested that Al2O3-B2O3 interactions slowed Al+2B oxidation by converting Al2O3 on aluminum particles into a Al4B2O9 shell, while the same Al4B2O9 developed a needle-like morphology in AlB2 that reduced oxygen diffusion distances and increased conversion. The model-free kinetic analysis was critical for interpreting the complex, multistep oxidation behavior for which a single mechanism could not be assigned. At low temperatures, moisture increased the oxidation rate of Al+2B and AlB2, but both appear to be resistant to oxidation in cool, dry environments.

  4. Cadmium-Aluminum Layered Double Hydroxide Microspheres for Photocatalytic CO2 Reduction.

    PubMed

    Saliba, Daniel; Ezzeddine, Alaa; Sougrat, Rachid; Khashab, Niveen M; Hmadeh, Mohamad; Al-Ghoul, Mazen

    2016-04-21

    We report the synthesis of cadmium-aluminum layered double hydroxide (CdAl LDH) using the reaction-diffusion framework. As the hydroxide anions diffuse into an agar gel matrix containing the mixture of aluminum and cadmium salts at a given ratio, they react to give the LDH. The LDH self-assembles inside the pores of the gel matrix into a unique spherical-porous shaped microstructure. The internal and external morphologies of the particles are studied by electron microscopy and tomography revealing interconnected channels and a high surface area. This material is shown to exhibit a promising performance in the photoreduction of carbon dioxide using solar light. Moreover, the palladium-decorated version shows a significant improvement in its reduction potential at room temperature. PMID:27028104

  5. Aluminum Deoxidation Equilibria in Liquid Iron: Part III—Experiments and Thermodynamic Modeling of the Fe-Mn-Al-O System

    NASA Astrophysics Data System (ADS)

    Paek, Min-Kyu; Do, Kyung-Hyo; Kang, Youn-Bae; Jung, In-Ho; Pak, Jong-Jin

    2016-10-01

    Deoxidation equilibria in high-Mn- and high-Al-alloyed liquid steels were studied over the entire Fe-Mn-Al composition range by both experiments and thermodynamic modeling. Effect of Mn on the Al deoxidation equilibria in liquid iron was measured by the different experimental techniques depending on the Al content. In order to confirm the reproducibility of the experimental results, the deoxidation experiments were carried out reversibly from high oxygen state by addition of Al as a deoxidizer, and from low oxygen state by addition of Fe2O3 or MnO as an oxygen source. For the Al-rich side, CaO flux was added on top of liquid iron in order to remove suspended Al2O3 inclusions in the melt. Based on the present experimental result and available critically evaluated literature data, the Al deoxidation equilibria in Fe-Mn-Al-O liquid alloy were thermodynamically modeled. The Modified Quasichemical Model was used in order to take into account a strong short-range ordering of atoms in molten state. Deoxidation equilibria and inclusion stability diagram for entire Fe-Mn-Al melt were successfully reproduced by the present model.

  6. Effect of Combined Addition of Cu and Aluminum Oxide Nanoparticles on Mechanical Properties and Microstructure of Al-7Si-0.3Mg Alloy

    NASA Astrophysics Data System (ADS)

    Choi, Hongseok; Jones, Milton; Konishi, Hiromi; Li, Xiaochun

    2012-02-01

    In this study, an ultrasonic cavitation based dispersion technique was used to fabricate Al-7Si-0.3Mg alloyed with Cu and reinforced with 1 wt pct Al2O3 nanoparticles, in order to investigate their influence on the mechanical properties and microstructures of Al-7Si-0.3Mg alloy. The combined addition of 0.5 pct Cu with 1 pct Al2O3 nanoparticles increased the yield strength, tensile strength, and ductility of the as-cast Al-7Si-0.3Mg alloy, mostly due to grain refinement and modification of the eutectic Si and θ-CuAl2 phases. Moreover, Al-7Si-0.3Mg-0.5Cu-1 pct Al2O3 nanocomposites after T6 heat treatment showed a significant enhancement of ductility (increased by 512 pct) and tensile strength (by 22 pct). The significant enhancement of properties is attributed to the suppression of pore formation and modification of eutectic Si phases due to the addition of Al2O3 nanoparticles. However, the yield strength of the T6 heat-treated nanocomposites was limited in enhancement due to a reaction between Mg and Al2O3 nanoparticles.

  7. Observation of the temperature dependence of the dynamics of photoexcited states in pristine tris(8-hydroxyquinoline) aluminum (AlQ{sub 3})

    SciTech Connect

    Priestley, R.; Walser, A.D.; Dorsinville, R.

    1998-07-01

    The authors have investigated the temperature dependence of the dynamics of radiative excited states in pristine thin films of tris(8-hydroxyquinoline) aluminum (Alq{sub 3}). By measuring the transient photoluminescence (PL) response with subnanosecond resolution, their results revealed an increase in the radiative excited state lifetime and fluorescence quantum yield with decreasing temperature from 300K to 77K. At low temperature the authors observed a decrease in the bimolecular recombination rate constant, singlet exciton diffusion coefficient and diffusion length. A singlet exciton trapping model is used to explain these results.

  8. Pseudo- in-situ stir casting: a new method for production of aluminum matrix composites with bimodal-sized B4C reinforcement

    NASA Astrophysics Data System (ADS)

    Raei, Mohammad; Panjepour, Masoud; Meratian, Mahmood

    2016-08-01

    A new method was applied to produce an Al-0.5wt%Ti-0.3wt%Zr/5vol%B4C composite via stir casting with the aim of characterizing the microstructure of the resulting composite. For the production of the composite, large B4C particles (larger than 75 μm) with no pre-heating were added to the stirred melt. Reflected-light microscopy, X-ray diffraction, scanning electron microscopy, field-emission scanning electron microscopy, laser particle size analysis, and image analysis using the Clemex software were performed on the cast samples for microstructural analysis and phase detection. The results revealed that as a consequence of thermal shock, B4C particle breakage occurred in the melt. The mechanism proposed for this phenomenon is that the exerted thermal shock in combination with the low thermal shock resistance of B4C and large size of the added B4C particles were the three key parameters responsible for B4C particle breakage. This breakage introduced small particles with sizes less than 10 μm and with no contamination on their surfaces into the melt. The mean particle distance measured via image analysis was approximately 60 μm. The coefficient of variation index, which was used as a measure of particle distribution homogeneity, showed some variations, indicating a relatively homogeneous distribution.

  9. Aluminum-Induced photoluminescence red shifts in core-shell GaAs/Al(x)Ga(1-x)As nanowires.

    PubMed

    Dhaka, Veer; Oksanen, Jani; Jiang, Hua; Haggren, Tuomas; Nykänen, Antti; Sanatinia, Reza; Kakko, Joona-Pekko; Huhtio, Teppo; Mattila, Marco; Ruokolainen, Janne; Anand, Srinivasan; Kauppinen, Esko; Lipsanen, Harri

    2013-08-14

    We report a new phenomenon related to Al-induced carrier confinement at the interface in core-shell GaAs/Al(x)Ga(1-x)As nanowires grown using metal-organic vapor phase epitaxy with Au as catalyst. All Al(x)Ga(1-x)As shells strongly passivated the GaAs nanowires, but surprisingly the peak photoluminescence (PL) position and the intensity from the core were found to be a strong function of Al composition in the shell at low temperatures. Large and systematic red shifts of up to ~66 nm and broadening in the PL emission from the GaAs core were observed when the Al composition in the shell exceeded 3%. On the contrary, the phenomenon was observed to be considerably weaker at the room temperature. Cross-sectional transmission electron microscopy reveals Al segregation in the shell along six Al-rich radial bands displaying a 3-fold symmetry. Time-resolved PL measurements suggest the presence of indirect electron-hole transitions at the interface at higher Al composition. We discuss all possibilities including a simple shell-core-shell model using simulations where the density of interface traps increases with the Al content, thus creating a strong local electron confinement. The carrier confinement at the interface is most likely related to Al inhomogeneity and/or Al-induced traps. Our results suggest that a low Al composition in the shell is desirable in order to achieve ideal passivation in GaAs nanowires.

  10. Self-Organized Al2Cu Nanocrystals at the Interface of Aluminum-Based Reactive Nanolaminates to Lower Reaction Onset Temperature.

    PubMed

    Marín, Lorena; Warot-Fonrose, Bénédicte; Estève, Alain; Chabal, Yves J; Alfredo Rodriguez, Luis; Rossi, Carole

    2016-05-25

    Nanoenergetic materials are beginning to play an important role in part because they are being considered as energetic components for materials, chemical, and biochemical communities (e.g., microthermal sources, microactuators, in situ welding and soldering, local enhancement of chemical reactions, nanosterilization, and controlled cell apoptosis) and because their fabrication/synthesis raises fundamental challenges that are pushing the engineering and scientific frontiers. One such challenge is the development of processes to control and enhance the reactivity of materials such as energetics of nanolaminates, and the understanding of associated mechanisms. We present here a new method to substantially decrease the reaction onset temperature and in consequence the reactivity of nanolaminates based on the incorporation of a Cu nanolayer at the interfaces of Al/CuO nanolaminates. We further demonstrate that control of its thickness allows accurate tuning of both the thermal transport and energetic properties of the system. Using high resolution transmission electron microscopy, X-ray diffraction, and differential scanning calorimetry to analyze the physical, chemical and thermal characteristics of the resulting Al/CuO + interfacial Cu nanolaminates, we find that the incorporation of 5 nm Cu at both Al/CuO and CuO/Al interfaces lowers the onset temperature from 550 to 475 °C because of the lower-temperature formation of Al-Cu intermetallic phases and alloying. Cu intermixing is different in the CuO/Cu/Al and Al/Cu/CuO interfaces and independent of total Cu thickness: Cu readily penetrates into Al grains upon annealing to 300 °C, leading to Al/Cu phase transformations, while Al does not penetrate into Cu. Importantly, θ-Al2Cu nanocrystals are created below 63% wt Cu/Al, and coexist with the Al solid solution phase. These well-defined θ-Al2Cu nanocrystals seem to act as embedded Al+CuO energetic reaction triggers that lower the onset temperature. We show that ∼10

  11. Self-Organized Al2Cu Nanocrystals at the Interface of Aluminum-Based Reactive Nanolaminates to Lower Reaction Onset Temperature.

    PubMed

    Marín, Lorena; Warot-Fonrose, Bénédicte; Estève, Alain; Chabal, Yves J; Alfredo Rodriguez, Luis; Rossi, Carole

    2016-05-25

    Nanoenergetic materials are beginning to play an important role in part because they are being considered as energetic components for materials, chemical, and biochemical communities (e.g., microthermal sources, microactuators, in situ welding and soldering, local enhancement of chemical reactions, nanosterilization, and controlled cell apoptosis) and because their fabrication/synthesis raises fundamental challenges that are pushing the engineering and scientific frontiers. One such challenge is the development of processes to control and enhance the reactivity of materials such as energetics of nanolaminates, and the understanding of associated mechanisms. We present here a new method to substantially decrease the reaction onset temperature and in consequence the reactivity of nanolaminates based on the incorporation of a Cu nanolayer at the interfaces of Al/CuO nanolaminates. We further demonstrate that control of its thickness allows accurate tuning of both the thermal transport and energetic properties of the system. Using high resolution transmission electron microscopy, X-ray diffraction, and differential scanning calorimetry to analyze the physical, chemical and thermal characteristics of the resulting Al/CuO + interfacial Cu nanolaminates, we find that the incorporation of 5 nm Cu at both Al/CuO and CuO/Al interfaces lowers the onset temperature from 550 to 475 °C because of the lower-temperature formation of Al-Cu intermetallic phases and alloying. Cu intermixing is different in the CuO/Cu/Al and Al/Cu/CuO interfaces and independent of total Cu thickness: Cu readily penetrates into Al grains upon annealing to 300 °C, leading to Al/Cu phase transformations, while Al does not penetrate into Cu. Importantly, θ-Al2Cu nanocrystals are created below 63% wt Cu/Al, and coexist with the Al solid solution phase. These well-defined θ-Al2Cu nanocrystals seem to act as embedded Al+CuO energetic reaction triggers that lower the onset temperature. We show that ∼10

  12. A comparative wear study on Al-Li and Al-Li/SiC composite

    SciTech Connect

    Okumus, S. Cem Karslioglu, Ramazan Akbulut, Hatem

    2013-12-16

    Aluminum-lithium based unreinforced (Al-8090) alloy and Al-8090/SiCp/17 vol.% metal matrix composite produced by extrusion after spray co-deposition. A dry ball-on disk wear test was carried out for both alloy and composite. The tests were performed against an Al{sub 2}O{sub 3} ball, 10 mm in diameter, at room temperature and in laboratory air conditions with a relative humidity of 40-60%. Sliding speed was chosen as 1.0 ms{sup −1} and normal loads of 1.0, 3.0 and 5.0 N were employed at a constant sliding distance of 1000 m. The wear damage on the specimens was evaluated via measurement of wear depth and diameter. Microstructural and wear characterization was carried out via scanning electron microscopy (SEM). The results showed that wear loss of the Al-8090/SiC composite was less than that of the Al-8090 matrix alloy. Plastic deformation observed on the wear surface of the composite and the matrix alloy, and the higher the applied load the greater the plastic deformation. Scanning electron microscopy examinations of wear tracks also reveal that delamination fracture was the dominant wear mechanism during the wear progression. Friction coefficient was maximum at the low applied load in the case of the Al-8090/SiC composite while a gradual increase was observed with applied load for the matrix alloy.

  13. A comparative wear study on Al-Li and Al-Li/SiC composite

    NASA Astrophysics Data System (ADS)

    Okumus, S. Cem; Karslioglu, Ramazan; Akbulut, Hatem

    2013-12-01

    Aluminum-lithium based unreinforced (Al-8090) alloy and Al-8090/SiCp/17 vol.% metal matrix composite produced by extrusion after spray co-deposition. A dry ball-on disk wear test was carried out for both alloy and composite. The tests were performed against an Al2O3 ball, 10 mm in diameter, at room temperature and in laboratory air conditions with a relative humidity of 40-60%. Sliding speed was chosen as 1.0 ms-1 and normal loads of 1.0, 3.0 and 5.0 N were employed at a constant sliding distance of 1000 m. The wear damage on the specimens was evaluated via measurement of wear depth and diameter. Microstructural and wear characterization was carried out via scanning electron microscopy (SEM). The results showed that wear loss of the Al-8090/SiC composite was less than that of the Al-8090 matrix alloy. Plastic deformation observed on the wear surface of the composite and the matrix alloy, and the higher the applied load the greater the plastic deformation. Scanning electron microscopy examinations of wear tracks also reveal that delamination fracture was the dominant wear mechanism during the wear progression. Friction coefficient was maximum at the low applied load in the case of the Al-8090/SiC composite while a gradual increase was observed with applied load for the matrix alloy.

  14. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  15. Interactive intoxicating and ameliorating effects of tannic acid, aluminum (Al), copper (Cu), and selenate (SeO) in wheat roots: a descriptive and mathematical assessment.

    PubMed

    Kinraide, Thomas B; Hagermann, Ann E

    2010-05-01

    Tannic acids and tannins are produced by plants and are important components of soil and water organic matter. These polyphenolic compounds form complexes with proteins, metals and soil particulate matter and perform several physiological and ecological functions. The tannic acid (TA) used in our study was a mixture of gallic acid and galloyl glucoses ranging up to nonagalloyl glucose. TA inhibited root elongation in wheat seedlings (Triticum aestivum L. cv. Scout 66) at concentrations >4 mg l(-1); but TA alleviated the toxicity of Al(3+), Cu(2+) and SeO(4)(2-); and Al(3+) and SeO(4)(2-) alleviated the toxicity of TA. The interactions of Al(3+) and TA (each toxic but each alleviating the toxicity of the other) were stoichiometric. Growth was affected as though 1 kg TA bound 2.76 mol Al so strongly that if (mol Al)/(kg TA) <2.76, then free Al approximately 0, and if (mol Al)/(kg TA) >2.76, then free TA approximately 0. This stoichiometry is consistent with one mole of galloyl groups binding approximately 0.5 mol Al. Using this binding scheme, growth was modeled successfully on the basis of free TA and free Al. TA enhanced the negativity of root surfaces and enhanced the binding of Al and Cu there without enhancing their toxicity. These and other interactions among TA, Al(3+), Cu(2+), SeO(4)(2-), Ca(2+), Na(+) and H(+) were quantified with a comprehensive non-linear equation with statistically significant coefficients.

  16. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  17. Thermal measurements and computational simulations of three-phase (CeO2-MgAl2O4-CeMgAl11O19) and four-phase (3Y-TZP-Al2O3-MgAl2O4-LaPO4) composites as surrogate inert matrix nuclear fuel

    NASA Astrophysics Data System (ADS)

    Angle, Jesse P.; Nelson, Andrew T.; Men, Danju; Mecartney, Martha L.

    2014-11-01

    This study investigates the temperature dependent thermal conductivity of multiphase ceramic composites for simulated inert matrix nuclear fuel. Fine grained composites were made of CeO2-MgAl2O4-CeMgAl11O19 or 3Y-TZP-Al2O3-MgAl2O4-LaPO4. CeO2 and 3Y-TZP are used as UO2 surrogates due to their similar structures and low thermal conductivities. Laser flash analysis from room temperature to 1273 K (1000 °C) was used to determine the temperature dependent thermal conductivity. A computational approach using Object Oriented Finite Element Analysis Version 2 (OOF2) was employed to simulate the composite thermal conductivity based on the microstructure. Observed discrepancies between experimental and simulated thermal conductivities at low temperature may be due to Kapitza resistance; however, there is less than 3% deviation between models and experiments above 673 K (400 °C) for both compositions. When the surrogate phase was replaced with UO2 in the computational model for the four-phase composite, a 12-16% increase in thermal conductivity resulted compared to single phase UO2, in the range of 673-1273 K (400-1000 °C). This computational approach may be potentially viable for the high-throughput evaluation of composite systems and the strategic selection of inert phases without extensive sample fabrication during the initial development stages of composite nuclear fuel design.

  18. Characterization of Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Chun, H. J.; Karalekas, D.

    1994-01-01

    Experimental methods were developed, adapted, and applied to the characterization of a metal matrix composite system, namely, silicon carbide/aluminim (SCS-2/6061 Al), and its constituents. The silicon carbide fiber was characterized by determining its modulus, strength, and coefficient of thermal expansion. The aluminum matrix was characterized thermomechanically up to 399 C (750 F) at two strain rates. The unidirectional SiC/Al composite was characterized mechanically under longitudinal, transverse, and in-plane shear loading up to 399 C (750 F). Isothermal and non-isothermal creep behavior was also measured. The applicability of a proposed set of multifactor thermoviscoplastic nonlinear constitutive relations and a computer code was investigated. Agreement between predictions and experimental results was shown in a few cases. The elastoplastic thermomechanical behavior of the composite was also described by a number of new analytical models developed or adapted for the material system studied. These models include the rule of mixtures, composite cylinder model with various thermoelastoplastic analyses and a model based on average field theory. In most cases satisfactory agreement was demonstrated between analytical predictions and experimental results for the cases of stress-strain behavior and thermal deformation behavior at different temperatures. In addition, some models yielded detailed three-dimensional stress distributions in the constituents within the composite.

  19. Solidification processing of monotectic alloy matrix composites

    NASA Technical Reports Server (NTRS)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  20. A two-terminal write-once-read-many-times-memory device based on an aluminum nitride thin film containing Al nanocrystals.

    PubMed

    Liu, Y; Chen, T P; Ding, L; Li, Y B; Zhang, S; Fung, S

    2010-09-01

    A switching from a high-conduction state to a low-conduction state occurs in an AIN thin film containing Al nanocrystals (nc-Al) when the nc-Al is charged with electrons. The switching is explained in terms of breaking of the conductive percolation paths of the nc-AI as a result of the charging of the nc-Al. A write-once-read many times-memory (WORM) device is demonstrated based on this phenomenon. The device can be switched by charging the nc-Al with a voltage of +10 V for 100 ms, yielding a current ratio of the two memory states of more than 300 at the reading voltage of 1 V. The charged state (i.e., the low-conduction state) remains unchanged after more than 1 x 106 read cycles, and its retention time is predicted to be more than 10 years.