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Sample records for aluminum extrusion die

  1. Nitriding of Aluminum Extrusion Die: Effect of Die Geometry

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.

    2010-04-01

    Nitriding of complex-shaped extrusion dies may result in non-uniform nitride layers and hence a required hardness may not be achieved in some regions of the bearing area. The present study is carried out to assess the effect of extrusion die profile on the characteristics and growth behavior of nitride layers so that the critical die design feature can be identified to enhance the uniformity of the nitride layer. For this purpose, AISI H13 steel samples have been manufactured with profiles similar to those of hot extrusion dies. The samples were then gas nitrided under controlled nitriding potential. The uniformity and depth of nitride layers have been investigated in terms of compound layer and total nitride case depth for selected die features. The results of this study indicated the need to include the effect of profile on the nitride layer for the optimal die design with improved service life.

  2. Finite Element Analysis and Die Design of Non-specific Engineering Structure of Aluminum Alloy during Extrusion

    SciTech Connect

    Chen, D.-C.; Lu, Y.-Y.

    2010-06-15

    Aluminum extension applies to industrial structure, light load, framework rolls and conveyer system platform. Many factors must be controlled in processing the non-specific engineering structure (hollow shape) of the aluminum alloy during extrusion, to obtain the required plastic strain and desired tolerance values. The major factors include the forming angle of the die and temperature of billet and various materials. This paper employs rigid-plastic finite element (FE) DEFORM 3D software to investigate the plastic deformation behavior of an aluminum alloy (A6061, A5052, A3003) workpiece during extrusion for the engineering structure of the aluminum alloy. This work analyzes effective strain, effective stress, damage and die radius load distribution of the billet under various conditions. The analytical results confirm the suitability of the current finite element software for the non-specific engineering structure of aluminum alloy extrusion.

  3. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel

    1994-04-26

    A method and die apparatus for manufacturing a honeycomb body of rhombic cell cross-section by extrusion through an extrusion die of triangular cell discharge slot configuration, the die incorporating feedholes at selected slot intersections only, such that slot segments communicating directly with the feedholes discharge web material and slot segments not so connected do not discharge web material, whereby a rhombic cell cross-section in the extruded body is provided.

  4. Metal nitride coatings by physical vapor deposition (PVD) for a wear resistant aluminum extrusion die.

    PubMed

    Lee, Su Young; Kim, Sang Ho

    2014-12-01

    The purpose of this study is to investigate the friction and wear behaviors of CrN, TiN, CrAlN, and TiAIN coated onto SKD61 for application to Al 7000 series extrusion dies. On the wear test, the experimental parameters are the load and the counter material's temperature. The results showed that the friction coefficient increased with load but decreased with the counter material's temperature, and the friction coefficients of CrN and CrAIN were lower than the friction coefficients of TiAIN and TIN, especially at a higher temperature. The wear track with different coatings identified different wear behaviors; the wear behavior of CrAIN was found to be abrasive, but the wear behavior of TiN, CrN, and TiAIN was adhesive. Therefore, CrAIN showed the least wear loss with a lower friction coefficient and less adhesion with counter materials at the highest range of wear load and temperature. This resulted in the easy formation of aluminum oxide in the wear track and less Al adhesion; moreover during the hard second phase, AIN dispersed in the film during deposition.

  5. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel

    1994-05-03

    A method and die apparatus for manufacturing a honeycomb body of triangular cell cross-section and high cell density, the die having a combination of (i) feedholes feeding slot intersections and (ii) feedholes feeding slot segments not supplied from slot intersections, whereby a reduction in feedhole count is achieved while still retaining good extrusion efficiency and extrudate uniformity.

  6. Guide for extrusion dies eliminates straightening operation

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.; Hoover, R. J.

    1964-01-01

    To prevent distortion of extruded metal, a guidance assembly is aligned with the die. As the metal emerges from the extrusion dies, it passes directly into the receiver and straightening tube system, and the completed extrusion is withdrawn.

  7. 75 FR 80527 - Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ... Affirmative Countervailing Duty Determination, 75 FR 54302, September 7, 2010, and Aluminum Extrusions From... Antidumping Duty Determination, 75 FR 57441, September 21, 2010. \\3\\ See Aluminum Extrusions From the People's... Determination of Targeted Dumping, 75 FR 69403, November 12, 2010, and Aluminum Extrusions From the...

  8. Historical review of die drool phenomenon during plastics extrusion

    NASA Astrophysics Data System (ADS)

    Musil, Jan; Zatloukal, Martin

    2013-04-01

    Die drool phenomenon is defined as unwanted spontaneous accumulation of extruded polymer melt on open faces of extrusion die during extrusion process. Such accumulated material builds up on the die exit and frequently or continually sticks onto the extruded product and thus damages it. Since die drool appears, extrusion process must be shut down and die exit must be manually cleaned which is time and money consuming. Although die drool is complex phenomenon and its formation mechanism is not fully understood yet, variety of proposed explanations of its formation mechanism and also many ways to its elimination can be found in open literature. Our review presents in historical order breakthrough works in the field of die drool research, shows many ways to suppress it, introduces methods for its quantitative evaluation and composition analysis and summarizes theories of die drool formation mechanism which can be helpful for extrusion experts.

  9. 76 FR 29007 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-19

    ... in the Federal Register on December 22, 2010 (75 FR 80527). The hearing was held in Washington, DC... COMMISSION Certain Aluminum Extrusions From China Determinations On the basis of the record \\1\\ developed in... certain aluminum extrusions from ] China other than finished heat sinks, provided for in subheadings...

  10. 75 FR 34482 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-17

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of April 6, 2010 (75 FR... COMMISSION Certain Aluminum Extrusions From China Determinations On the basis of the record \\1\\ developed in... reason of imports from China of certain aluminum extrusions, provided for in subheadings 7604.21,...

  11. 3D FEM Geometry and Material Flow Optimization of Porthole-Die Extrusion

    SciTech Connect

    Ceretti, Elisabetta; Mazzoni, Luca; Giardini, Claudio

    2007-05-17

    The aim of this work is to design and to improve the geometry of a porthole-die for the production of aluminum components by means of 3D FEM simulations. In fact, the use of finite element models will allow to investigate the effects of the die geometry (webs, extrusion cavity) on the material flow and on the stresses acting on the die so to reduce the die wear and to improve the tool life. The software used to perform the simulations was a commercial FEM code, Deform 3D. The technological data introduced in the FE model have been furnished by METRA S.p.A. Company, partner in this research. The results obtained have been considered valid and helpful by the Company for building a new optimized extrusion porthole-die.

  12. 75 FR 34982 - Aluminum Extrusions from the People's Republic of China: Notice of Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-21

    ... countervailing duty investigation of aluminum extrusions from the People's Republic of China. See Aluminum Extrusions From the People's Republic of China: Initiation of Countervailing Duty Investigation, 75 FR 22114... International Trade Administration Aluminum Extrusions from the People's Republic of China: Notice...

  13. 75 FR 17436 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-06

    ... amended, 67 FR 68036 (November 8, 2002). Even where electronic filing of a document is permitted, certain... Electronic Filing Procedures, 67 FR 68168, 68173 (November 8, 2002). In accordance with sections 201.16(c... COMMISSION Certain Aluminum Extrusions From China AGENCY: United States International Trade...

  14. 77 FR 54900 - Aluminum Extrusions From the People's Republic of China: Final Results of Changed Circumstances...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... Extrusions from the People's Republic of China: Preliminary Results of Changed Circumstances Review, 77 FR... Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011); see also Aluminum Extrusions From... Fair Value, 76 FR 20627 (April 13, 2011). \\3\\ Id. \\4\\ See Aluminum Extrusions from the...

  15. Simulation of Aluminum Powder in Tube Compaction Using Equal Channel Angular Extrusion

    NASA Astrophysics Data System (ADS)

    Haghighi, Reza Derakhshandeh; Jahromi, Ahmad Jenabali; Jahromi, Behnam Esfandiar

    2012-02-01

    Aluminum powder in tube compaction with a 25 mm front plug through equal channel angular extrusion (ECAE) at room temperature was modeled using the finite element analysis package ABAQUS. The Gurson model was used in modeling this process. 2-D simulations in a 90° angle die showed better consolidation of powder near the inner edge of the die than the outer edge after one pass of ECAE but almost full densification occurs after two passes. The effect of hydrostatic pressure on densification of the powder was investigated by using two plugs varying in length dimension. The results obtained from the simulations were also compared with experiments conducted to compact aluminum powder with mean particle diameter of 45 μm. Optical microscopy, microhardness test, and density measurements confirmed the simulations. The simulations were extended to powder compaction in a 60° and 120° angle die. It was found that one pass of ECAE is sufficient to consolidate the aluminum powder completely and uniformly in a 60° angle die, whereas the material is still porous in a 120° angle die.

  16. 75 FR 51243 - Aluminum Extrusions from the People's Republic of China: Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-19

    ...: Initiation of Antidumping Duty Investigation, 75 FR 22109 (April 27, 2010). On August 4, 2010, the Aluminum... International Trade Administration Aluminum Extrusions from the People's Republic of China: Postponement of... antidumping duty investigation on Aluminum Extrusions from the People's Republic of China.\\1\\ The notice...

  17. Method of extruding and packaging a thin sample of reactive material including forming the extrusion die

    SciTech Connect

    Lewandowski, E.F.; Peterson, L.L.

    1985-02-19

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  18. Method of extruding and packaging a thin sample of reactive material, including forming the extrusion die

    DOEpatents

    Lewandowski, E.F.; Peterson, L.L.

    1981-11-30

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon, or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  19. Method of extruding and packaging a thin sample of reactive material including forming the extrusion die

    DOEpatents

    Lewandowski, Edward F.; Peterson, Leroy L.

    1985-01-01

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  20. 78 FR 51143 - Aluminum Extrusions From the People's Republic of China: Initiation of Changed Circumstances...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-20

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order, 76 FR 30653... Circumstances Review, and Intent To Revoke Order in Part, 77 FR 42276 (July 18, 2012) (Pencils), unchanged...

  1. 78 FR 66895 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-07

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order, 76 FR 30653... Reviews and Consideration of Revocation of the Antidumping and Countervailing Duty Orders in Part, 78...

  2. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  3. FEM Modeling of Extrusion of Square Billet to Square Product Through Cosine Dies

    NASA Astrophysics Data System (ADS)

    Rout, Akshaya Kumar; Maity, Kalipada; Sahoo, Susanta Kumar

    2016-06-01

    The die profile plays an important role in reduction of extrusion load, evolution of uniform micro-structure and overall improvement of surface integrity of reproduct. In the present investigation, a numerical FEM approach has been carried out for extrusion through cosine die profile using DEFORM-3D software for steady state deformation using rigid plastic material. The extrusion load has been predicted. The comparison made with the experimental results. To show the validity and effectiveness of the result, experiments on hot extrusion were performed, and the results of computation are found to be in good agreement with those of the experiments.

  4. 78 FR 34984 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-11

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions from the People's Republic of China: Countervailing Duty Order, 76 FR 30653... International Trade Administration Aluminum Extrusions From the People's Republic of China: Notice of...

  5. 78 FR 67116 - Aluminum Extrusions From the People's Republic of China: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-08

    ... Review, 74 FR 21781 (May 11, 2009); and Aluminum Extrusions From the People's Republic of China: Notice... ``Zhongshan Gold Mountain Aluminum Factory Ltd.'' See Initiation Notice, 78 FR at 38937. However, according to... Determination, 76 FR 18521 (April 4, 2011), and accompanying Issues and Decision Memorandum (Aluminum...

  6. Grain Refinement in Pure Aluminum Severely Deformed by Equal Channel Angular Extrusion via Extended Processing Routes

    NASA Astrophysics Data System (ADS)

    Li, Saiyi; Zheng, Xiaodi; Zhang, Mingliang

    2014-05-01

    AA1060 pure aluminum billets were processed by eight passes of equal channel angular extrusion (ECAE) using 90 and 120 deg dies via processing routes characterized by an inter-pass billet rotation angle ( χ) varying from 0 to 180 deg. The grain refinement efficiencies achieved in the different processing conditions were investigated by comparing misorientation and grain size in the deformed samples measured by electron back-scatter diffraction. The results reveal an overall decrease of grain refinement efficiency with an increase of χ for both dies. This trend corroborates the general observations in various face-centered cubic metals processed using a 120 deg die and can be satisfactorily explained by correlating the relative grain refinement efficiency to the relative significance of newly activated slip systems at pass-to-pass transitions. For ECAE with the 90 deg die, the route-dependency of grain refinement found in the AA1060 samples contradicts some of the observations in the literature, and the main discrepancies are located for routes with χ = 0 to 90 deg. Comparison of the present results with those of pure copper processed under similar conditions further reveals that these discrepancies could be mainly ascribed to differences in the characteristics of the materials, and that it is irrational to simply claim the route with χ = 0 or 90 deg as the optimal route without necessary experimental validations for a specific material.

  7. Parametric Optimization of Simulated Extrusion of Square to Square Section Through Linear Converging Die

    NASA Astrophysics Data System (ADS)

    Mohapatra, S. K.; Maity, K. P.

    2016-02-01

    The effect of various process parameters for determining extrusion load has been studied for square to square extrusion of Al-6061 alloy, a most used aluminium alloy series in forming industries. Parameters like operating temperature, friction condition, ram velocity, extrusion ratio and die length have been chosen as an input variable for the above study. Twenty five combinations of parameters were set for the investigation by considering aforementioned five parameters in five levels. The simulations have been carried out by Deform-3D software for predicting maximum load requirement for the complete extrusion process. Effective stress and strain distribution across the billet has been checked. Operating temperature, extrusion ratio, friction factor, ram velocity and die length have the significant effect in decreasing order on the maximum load requirement.

  8. 76 FR 30653 - Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-26

    ... From the People's Republic of China: Final Affirmative Countervailing Duty Determination, 76 FR 18521... Affirmative Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). In... International Trade Administration Aluminum Extrusions From the People's Republic of China: Countervailing...

  9. Recent Innovations and Improvements in Infrared Thermometry within the Aluminum Extrusion Industry

    NASA Astrophysics Data System (ADS)

    Wright, Paul; Metcalfe, Stuart F.

    2003-09-01

    The three main locations for non-contact, infrared thermometers (IRTs) within the aluminum extrusion process are: on the incoming heated billets, at the die exit and following a quench. Each of these locations poses its own set of problems and requirements which have, until recently, limited the deployment and usefulness of IRTs within this industry. The previous generation of instruments required frequent recalibrations against thermocouple spot readings to maintain any sort of accuracy. Recent advances in measurement techniques however have made high accuracy routine and reduced operator input to a minimum. The deployment of these new instruments has been rapid. They have the potential to allow for improved product quality, press utilization and, therefore, material throughput. At the die and quench exits, the huge range of alloys and sections that are commonly encountered required the development of complex processing algorithms to represent the emissive behavior of the target. Once correctly established however, these facilitate instruments that offer "from the box" usability and enable automatic compensation for the vast majority of extruded sections. This allows constant die exit temperature to be maintained as well as control of the quench rate, which is critical on certain alloys. Billets, however, are very different to fresh sections in their surface characteristics, being fairly rough, oxidized and of constant (cylindrical) form. Here the requirement is for a complete longitudinal thermal profile, or "taper" along the billet. Correct taper permits "isothermal extrusion" — i.e. allows the die exit temperature and press speed to remain constant throughout the process. The importance of this for both uniformity of mechanical properties and improvements in press efficiency is now widely appreciated. An instrument has been developed, specifically for this measurement, using the principle of emissivity enhancement by multiple reflections. It has a fast speed

  10. Examining the Effect of the Die Angle on Tool Load and Wear in the Extrusion Process

    NASA Astrophysics Data System (ADS)

    Nowotyńska, Irena; Kut, Stanisław

    2014-04-01

    The tool durability is a crucial factor in each manufacturing process, and this also includes the extrusion process. Striving to achieve the higher product quality should be accompanied by a long-term tool life and production cost reduction. This article presents the comparative research of load and wear of die at various angles of working cone during the concurrent extrusion. The numerical calculations of a tool load during the concurrent extrusion were performed using the MSC MARC software using the finite element method (FEM). Archard model was used to determine and compare die wear. This model was implemented in the software using the FEM. The examined tool deformations and stress distribution were determined based on the performed analyses. The die wear depth at various working cone angles was determined. Properly shaped die has an effect on the extruded material properties, but also controls loads, elastic deformation, and the tool life.

  11. Extrusion Die Design and Process Simulation of High Strength Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong; Chen, Yan-Hong; Su, Guan-Cheng

    2011-01-01

    Aluminium alloy 7075 is an excellent metal with the features of high strength and light weight. The solid extruded parts of AL 7075 are commonly used in the structure members of airplanes and bicycles. The seamless tubes of AL 7075 are also used, while tubes with welding line (seamed) are mainly made by the other types of aluminium alloy. This research is focused on the extrusion die design and process simulation of the rectangular seamed AL 7075 tubes. A new die design concept is proposed to increase the welding pressure in the chamber to solve the problem of poor welding ability of AL 7075. The key points of welding ability improvement are the higher welding pressure, the crucial billet temperature, and the extrusion speed. The designed extrusion die should have some features to control the material flow and achieve the higher welding pressure. In this paper, not only use the traditional die bearing and the welding chamber, but also add a conical guiding chamber (specified with chamber height and width) to improve the material flow control. Finite element method is used to simulate the extrusion process and evaluate the effect of die design parameters for a seamed rectangular 7075 tube extrusion. The die stress should be considered carefully because of increasing the welding pressure also increases the die stress. Taguchi method is used to obtain the optimum combination of die design parameters to get higher welding pressure and keep the die stress at a reasonable low level. The method proposed in this paper is able to increase the welding pressure with the cost of reasonable die stress.

  12. 78 FR 34649 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-10

    ..., 76 FR 30653 (May 26, 2011) (Order). \\3\\ See ``Decision Memorandum for Preliminary Results of the... International Trade Administration Aluminum Extrusions From the People's Republic of China: Preliminary Results...) is conducting an administrative review of the countervailing duty (CVD) order on aluminum...

  13. Characterization of aluminum processed by equal channel angular extrusion: Effect of processing route

    SciTech Connect

    Rebhi, Atef; Makhlouf, Thabet; Njah, Nabil; Champion, Yannick; Couzinie, Jean-Philippe

    2009-12-15

    Equal channel angular extrusion (ECAE) of aluminum alloys leads to enhanced strength. However, the effects of processing route on the resulting properties were not extensively investigated, and sometimes neglected. In the present work, an aluminum was processed by ECAE via routes B{sub C} and C using a die formed by two channels connected at an angle {phi} = 90 deg. Coherency lengths D calculated from X-ray diffraction peaks were 85 nm after the first passage. For route B{sub C}, it was kept constant when the number of passages N was increased. For route C, an increase of D was observed when increasing N. The remaining densities of dislocations {rho} were calculated using a recently published formula. A decrease of {rho} was observed during ECAE in route C but not in route B{sub C}. Mechanical tests allowed us to relate the increase of D and the decrease of {rho} to an enhanced recovery during ECAE via route C.

  14. Numerical Modeling of Frictional Stress in the Contact Zone of Direct Extrusion of Aluminum Alloys under Starved Lubrication

    NASA Astrophysics Data System (ADS)

    Tomar, P.; Pandey, R. K.; Nath, Y.

    2013-11-01

    The objective of this article is to investigate numerically frictional stress in the contact zone at the die/billet interface in the direct extrusion of aluminum alloys considering starved lubricated conditions. In the modeling, both the inlet and work zones have been investigated by coupled solution of the governing equations. The influences of the billet material's strain hardening and its heating due to the plastic deformation are accounted for in the numerical computation. The frictional shear stress at the die/billet interface is computed using three different lubricating oils. Numerical results have been presented herein for the various operating parameters viz. starvation factor ( ψ = 0.2-0.6), lubricants' viscosities ( η 0 = 0.05 Pa s-0.2 Pa s), semi die angle ( β = 10°-20°), and material parameter ( G = 0.56-2.25). It has been observed that the frictional stress increases with an increase in the severity of the lubricant's starvation for the given values of semi-die angle, extrusion speed, and material parameter.

  15. Manufacture of gradient micro-structures of magnesium alloys using two stage extrusion dies

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Tze-Hui; Alexandrov, Sergei; Naimark, Oleg Borisovich; Jeng, Yeau-Ren

    2013-12-16

    This paper aims to manufacture magnesium alloy metals with gradient micro-structures using hot extrusion process. The extrusion die was designed to have a straight channel part combined with a conical part. Materials pushed through this specially-designed die generate a non-uniform velocity distribution at cross sections inside the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure product can be obtained. Using the finite element analysis, the forming temperature, effective strain, and effective strain rate distributions at the die exit were firstly discussed for various inclination angles in the conical die. Then, hot extrusion experiments with a two stage die were conducted to obtain magnesium alloy products with gradient micro-structures. The effects of the inclination angle on the grain size distribution at cross sections of the products were also discussed. Using a die of an inclination angle of 15°, gradient micro-structures of the grain size decreasing gradually from 17 μm at the center to 4 μm at the edge of product were achieved.

  16. A new dual-plate slipometer for measuring slip between molten polymers and extrusion die materials.

    PubMed

    Schmalzer, A M; Giacomin, A J

    2014-04-01

    In this work, we study the slip behaviors common to plastics die extrusion metals or platings using a new instrument called a dual-plate slipometer. By dual-plate, we mean that whereas the stationary plate incorporates a local shear stress transducer, the moving plate does not. The stationary plate and transducer are made of one stainless steel, but the moving plate is made from, or plated with, different extrusion die materials under study. This new instrument allows slip velocity to be measured without having to build a new shear stress transducer from each extrusion metal or plating under study. We explore the effect of extrusion die composition and die metal surface morphology on the slip properties of polyolefins using a sliding plate rheometer. In this work, we studied the slip behaviors of polyolefins on four common plastics die extrusion metals or platings, without having to build a new shear stress transducer from each. Specifically, our new method replaces the moving plate; with each of the four die metals or platings under study without changing the stainless steel material of the shear stress transducer and its stationary plate. Our experiments include high-density polyethylene, low-density polyethylene, and polypropylene (PP) on four different die metals or platings. We use steady simple shear to obtain shear stress versus nominal shear rate for different gaps, from which we can then deduce the slip velocity using the Mooney analysis. We then fit four slip models to our experimental measurements, and we find the Hatzikiriakos hyperbolic sine model to be accurate, even for the measured inflections in the slip velocity as a function of shear stress curves. Our analysis includes detailed characterization of the die metal plating surfaces, including measurements of the composition of the sliding plates by energy dispersive spectroscopy, surface energy by contact angle goniometry, and surface roughness by both white light interference and stylus

  17. A new dual-plate slipometer for measuring slip between molten polymers and extrusion die materials.

    PubMed

    Schmalzer, A M; Giacomin, A J

    2014-04-01

    In this work, we study the slip behaviors common to plastics die extrusion metals or platings using a new instrument called a dual-plate slipometer. By dual-plate, we mean that whereas the stationary plate incorporates a local shear stress transducer, the moving plate does not. The stationary plate and transducer are made of one stainless steel, but the moving plate is made from, or plated with, different extrusion die materials under study. This new instrument allows slip velocity to be measured without having to build a new shear stress transducer from each extrusion metal or plating under study. We explore the effect of extrusion die composition and die metal surface morphology on the slip properties of polyolefins using a sliding plate rheometer. In this work, we studied the slip behaviors of polyolefins on four common plastics die extrusion metals or platings, without having to build a new shear stress transducer from each. Specifically, our new method replaces the moving plate; with each of the four die metals or platings under study without changing the stainless steel material of the shear stress transducer and its stationary plate. Our experiments include high-density polyethylene, low-density polyethylene, and polypropylene (PP) on four different die metals or platings. We use steady simple shear to obtain shear stress versus nominal shear rate for different gaps, from which we can then deduce the slip velocity using the Mooney analysis. We then fit four slip models to our experimental measurements, and we find the Hatzikiriakos hyperbolic sine model to be accurate, even for the measured inflections in the slip velocity as a function of shear stress curves. Our analysis includes detailed characterization of the die metal plating surfaces, including measurements of the composition of the sliding plates by energy dispersive spectroscopy, surface energy by contact angle goniometry, and surface roughness by both white light interference and stylus

  18. Disappearance of extrusion instabilities in brass capillary dies

    SciTech Connect

    Ghanta, V.G.; Riise, B.L.; Denn, M.M. |

    1999-03-01

    We have extruded a linear low-density polyethylene through capillary dies fabricated from stainless steel and brass. We confirm a result first reported by Ramamurthy [Ramamurthy, A. V., {open_quotes}Wall Slip in Viscous Fluids and Influence of Materials of Construction,{close_quotes} J. Rheol. {bold 30}, 337{endash}357 (1986)]: sharkskin can be eliminated by the use of a brass die. We also find a substantially enhanced throughput from the brass die relative to the stainless-steel die at stresses in the range where sharkskin is observed with the latter. Finally, the large pressure oscillations and periodic extrudate distortions observed in the {open_quotes}slip{endash}stick{close_quotes} region with stainless steel are absent with brass, where the transition to the {open_quotes}upper branch{close_quotes} of the flow curve is more gradual. {copyright} {ital 1999 Society of Rheology.}

  19. Microstructures and properties of aluminum die casting alloys

    SciTech Connect

    M. M. Makhlouf; D. Apelian; L. Wang

    1998-10-01

    This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

  20. The thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies

    NASA Technical Reports Server (NTRS)

    1982-01-01

    The effects of welding, five selected surface coatings, and stress relieving on the thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies were studied using eleven thermal fatigue specimens. Stress relieving was conducted after each 5,000 cycle interval at 1050 F for three hours. Four thermal fatigue specimens were welded with H-13 or maraging steel welding rods at ambient and elevated temperatures and subsequently, subjected to different post-weld heat treatments. Crack patterns were examined at 5,000, 10,000, and 15,000 cycles. The thermal fatigue resistance is expressed by two crack parameters which are the average maximum crack and the average cracked area. The results indicate that a significant improvement in thermal fatigue resistance over the control was obtained from the stress-relieving treatment. Small improvements were obtained from the H-13 welded specimens and from a salt bath nitrogen and carbon-surface treatment. The other surface treatments and welded specimens either did not affect or had a detrimental influence on the thermal fatigue properties of the H-13 die steel.

  1. 75 FR 22114 - Aluminum Extrusions from the People's Republic of China: Initiation of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-27

    ... Rule, 62 FR 27296, 27323 (May 19, 1997)), we are setting aside a period for interested parties to raise..., 74 FR 37012 (July 27, 2009)(``KASR from the PRC''), and accompanying IDM at Comment 3. C. Tax... International Trade Administration (C-570-968) Aluminum Extrusions from the People's Republic of...

  2. 76 FR 18521 - Aluminum Extrusions From the People's Republic of China: Final Affirmative Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ... subsidized by the GOC. See Certain Aluminum Extrusions from China, 75 FR 34482 (June 17, 2010). Analysis of... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). From September 17...; Countervailing Duties, 62 FR 27296, 27310 (May 19, 1997). Therefore, we have resorted to ``any reasonable...

  3. 75 FR 73041 - Aluminum Extrusions From the People's Republic of China: Postponement of Final Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-29

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 75 FR 22109 (``Initiation... Determination of Sales at Less Than Fair Value, and Preliminary Determination of Targeted Dumping, 75 FR 69403... International Trade Administration Aluminum Extrusions From the People's Republic of China: Postponement...

  4. 77 FR 39683 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-05

    ... People's Republic of China: Final Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4... Final Determination of Sales at Less Than Fair Value, 76 FR 20627 (April 13, 2011). \\2\\ Id. \\3\\ See Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26,...

  5. Creep deformation modeling of a tool steel with a tempered martensitic structure used for extrusion dies

    NASA Astrophysics Data System (ADS)

    Reggiani, Barbara; Donati, Lorenzo; Tomesani, Luca

    2011-05-01

    Aim of an extrusion die is to allow the production of the profile with the required dimension tolerances and quality level. One of the main impediment to achieve this aim could be an excessive die deformation due to the high cyclic loads and temperatures acting on the die during the extrusion process. In order to investigate the mechanisms that influence the die deformation, a physical experiment reproducing the thermo-mechanical conditions of a die was performed on a martensitic tool steel used for extrusion tools (AISI H11). The design of experiment consisted of 4 levels of temperature, 3 levels of stress and 3 types of load, i.e. pure creep, pure fatigue and creep-fatigue. In all cases, the same pattern of the mandrel displacement-time curve was found consisting of 3 stages as those typical of the strain evolution in a standard creep test with a marked primary phase. Thus, with the aim to define an easy-applicable equation to estimate the die deformation, the time hardening creep law was chosen. In order to obtain the temperature gradient within the specimen coupled thermo-electric simulations were previously performed. The nodal temperature have been then imported within the structural model and the mechanical properties assigned to the each element as a function of these values. Coefficients of the time-hardening law were optimized, for each testing condition, on the basis of experimental data starting from values for similar alloys found in literature. The values found were validated against additional experimental data performed with different specimen geometries. A good average agreement was found between experimental and numerical results.

  6. Influence of Surface Preparation on the Kinetics of Controlled Gas-Nitrided AISI H13 Steels Used in Extrusion Dies

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.; Sheikh, A. K.

    2010-04-01

    In the aluminum extrusion practice, gas nitriding represents an important factor in enhancing the service life of AISI H13 steel dies. It is observed that if the die-bearing surface is not adequately prepared before nitriding, a nonuniform and shallow nitrided layer develops with reduced hardening effect. The focus of this paper is to investigate the influence of different surface conditions in terms of roughness on the kinetics of nitrided layer developed during gas-nitriding process under controlled nitriding potential. Four samples made of AISI H13 steel properly heat treated (quenched and tempered) were considered: without surface preparation, ground, polished, and lapped. All the samples were gas nitrided under the same conditions and examined after being nitrided. The nitrided layers were characterized using different techniques including optical microscopy, scanning electron microscopy, x-ray diffraction analysis, energy dispersive spectrometry mapping, and microhardness analysis. It was found that the surface preparation prior to nitriding significantly enhanced the nitriding kinetics, which in turn resulted in even and deep nitrided case depth. This provided high load-bearing capacity due to increased and deep hardening effect as compared to unprepared sample. A thinner and uniform compound layer with well-resolved phases was achieved in comparison with unprepared sample.

  7. Experimental and Finite-Element Method Study of Zn-22Al Alloy Pipe Hot Extrusion Using a Porthole Die

    NASA Astrophysics Data System (ADS)

    Zhang, X. P.; Dong, X. H.; Feng, S. F.; Hong, X. T.; Tang, W.; Xiang, Z. B.; Wang, J. T.

    2013-11-01

    To reduce the pollution caused by lead alloys, environmentally friendly alloys are selected to fabricate metal tubes for delay detonators. Zn-22Al alloy was selected in this study as the tube metal because of its high environmental friendliness and low cost. The first step in metal tube production is to prepare a pipe. In this study, the Zn-22Al alloy was hot extruded using a porthole die. A finite-element method (FEM) was used to optimize the porthole-die extrusion of the Zn-22Al alloy pipes. The flow stress data for the alloy in the temperature range of 200-350 °C and strain rate range of 0.1-10 s-1 were measured. The FEM results showed that two stages existed for any random position of the interface during porthole die extrusion, viz., the bonded interface-forming period, and the post-bonded period. The dead-metal zones existed at the corners between the container and die face and between the bottom and sidewall of the welding chamber. The effects of the extrusion temperature and the chamber height of the die on the welding quality index were studied. Pipes with an outer diameter of 18 mm and an inner diameter of 10 mm were fabricated successfully by the hot-extrusion method at 200 °C using a porthole die with a chamber height of 15 mm.

  8. An investigation on diffusion bonding of aluminum to copper using equal channel angular extrusion process.

    PubMed

    Eslami, P; Taheri, A Karimi

    2011-06-30

    A new method for production of bimetallic rods, utilizing the equal channel angular extrusion (ECAE) process has been introduced before by previous researchers, but no attempt has been made to assess the effect of different temperatures and holding times in order to achieve a diffusional bond between the mating surfaces. In present research copper sheathed aluminum rods have been ECAEed at room temperature and subsequently held at a constant ECAE pressure, at different temperatures and holding times to produce a diffusional bond between the copper sheath and the aluminum core. The bonding quality of the joints was examined by shear strength test and a sound bonding interface was achieved. Based on the results, a bonding temperature of 200 °C and holding time of 60-80 min yielded the highest shear strength value. PMID:21760654

  9. 78 FR 42491 - Aluminum Extrusions from the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-16

    ..., 76 FR 30650 (May 26, 2011) and Aluminum Extrusions from the People's Republic of China: Countervailing Duty Order, 76 FR 30653 (May 26, 2011) (``Orders''). \\2\\ See Final Results of Redetermination... automotive heating/cooling systems'') imported by Valeo, Inc., Valeo Engine Cooling Inc., and Valeo...

  10. 76 FR 20627 - Aluminum Extrusions From the People's Republic of China: Notice of Correction to the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-13

    ...: Final Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011) (``AD Final... Affirmative Countervailing Duty Determination, 76 FR 18521, (April 4, 2011). Therefore, the Department will... International Trade Administration Aluminum Extrusions From the People's Republic of China: Notice of...

  11. Spall Properties of Aluminum 5083 Plate Fabricated using Equi-Channel Angular Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Whelchel, Ricky; Thadhani, Naresh; Sanders, Thomas; Mathaudhu, Suveen; Kecskes, Laszlo

    2013-06-01

    The spall strength and Hugoniot Elastic Limit (HEL) of aluminum alloy 5083 (Al 5083) are compared for plates fabricated using equi-channel angular extrusion (ECAE) versus rolling. Al 5083 is a light-weight and strain-hardenable aluminum alloy used for armor plating in military transport vehicles, thus requiring the highest achievable spall strength. The spall strength of strain-hardenable alloys is a function of the grain structure and volume fraction of secondary phases, such as brittle inclusions, in addition to the extent of hardening. Materials processed by ECAE have a highly refined grain structure with little texturing and a large degree of plastic deformation, whereas rolled plates have a textured grain structure that aligns along the rolling direction. The spall behavior of Al 5083 for both forms was measured using plate impact gas gun experiments combined with rear free surface velocity measurements employing VISAR. The spall strength varied with impact orientation for the rolled plate but remained uniform for the ECAE material. Despite large differences in the HEL, the spall behavior for Al 5083 made by both processing techniques was controlled by the extent of brittle particles that acted as nucleation sites for damage during tensile failure.

  12. Aluminum space frame technology

    SciTech Connect

    Birch, S.

    1994-01-01

    This article examines the increased application of aluminum to the construction of automobile frames. The topics of the article include a joint venture between Audi and Alcoa, forms in which aluminum is used, new alloys and construction methods, meeting rigidity and safety levels, manufacturing techniques, the use of extrusions, die casting, joining techniques, and pollution control during manufacturing.

  13. X-ray studies of structure defects in recycled aluminum alloy during equal channel angular extrusion: Dislocation density and stored energy

    NASA Astrophysics Data System (ADS)

    Makhlouf, T.; Njah, N.

    2012-02-01

    A recycled aluminum alloy was severely deformed by Equal Channel Angular Extrusion (ECAE) using the processing route Bc, to study the evolution of the micro structure and associated changes of mechanical properties. XRD patterns were analyzed to determine crystallite size, lattice strain and lattice parameter. As a result, ultrafine grains material has been obtained with microstructure showing a mixture of highly strained crystallites. High density of dislocations is achieved as a result of severe plastic deformation through the die. This can explain an important decrease of the lattice parameter observed after the first passage. Changes in mechanical behavior are also reveled after ECAE. This is due to strain hardening. Differential Scanning Calorimetry (DSC) results show overlapped exothermic peaks indicating the succession of the recovery, recrystallization and grain growth phenomena's. Moreover, we demonstrate that the energy stored during ECAE can be related to the dislocation density introduced by severe plastic deformation.

  14. Microstructural analysis of aluminum high pressure die castings

    NASA Astrophysics Data System (ADS)

    David, Maria Diana

    Microstructural analysis of aluminum high pressure die castings (HPDC) is challenging and time consuming. Automating the stereology method is an efficient way in obtaining quantitative data; however, validating the accuracy of this technique can also pose some challenges. In this research, a semi-automated algorithm to quantify microstructural features in aluminum HPDC was developed. Analysis was done near the casting surface where it exhibited fine microstructure. Optical and Secondary electron (SE) and backscatter electron (BSE) SEM images were taken to characterize the features in the casting. Image processing steps applied on SEM and optical micrographs included median and range filters, dilation, erosion, and a hole-closing function. Measurements were done on different image pixel resolutions that ranged from 3 to 35 pixel/μm. Pixel resolutions below 6 px/μm were too low for the algorithm to distinguish the phases from each other. At resolutions higher than 6 px/μm, the volume fraction of primary α-Al and the line intercept count curves plateaued. Within this range, comparable results were obtained validating the assumption that there is a range of image pixel resolution relative to the size of the casting features at which stereology measurements become independent of the image resolution. Volume fraction within this curve plateau was consistent with the manual measurements while the line intercept count was significantly higher using the computerized technique for all resolutions. This was attributed to the ragged edges of some primary α-Al; hence, the algorithm still needs some improvements. Further validation of the code using other castings or alloys with known phase amount and size may also be beneficial.

  15. Optimization of cooling channel design and spray patterns in aluminum die casting using infrared thermography

    NASA Astrophysics Data System (ADS)

    Prystay, Mark; Loong, Chee A.; Nguyen, Ky T.

    1996-03-01

    A protocol for infrared thermal analysis of die surfaces is proposed. The most suitable infrared camera has a spectral response in the 8 - 10 micrometer of the infrared spectrum as the emissivity is higher and more uniform across the surface of the die than in the 3 - 5 micrometer region of the spectrum. Through the prudent use of shielding, die surface temperatures can be measured, thermal gradients are detected, the effectiveness of cooling lines can be evaluated and spray patterns are optimized. The technique is not suitable for examining aluminum parts as the emissivity of aluminum is low and the optical properties of the surface oxide layer change as the part cools.

  16. Evolution of Intermetallic Phases in Soldering of the Die Casting of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Song, Jie; Wang, Xiaoming; DenOuden, Tony; Han, Qingyou

    2016-06-01

    Most die failures are resulted from chemical reactions of dies and molten aluminum in the die casting of aluminum. The formation of intermetallic phases between a steel die and molten aluminum is investigated by stationary immersion tests and compared to a real die casting process. Three intermetallic phases are identified in the stationary immersion tests: a composite layer and two compact layers. The composite layer is a mixture of α bcc, Al, and Si phases. The α bcc phase changes in morphology from rod-like to spherical shape, while the growth rate of the layer changes from parabolic to linear pattern with immersion time. The first compact layer forms rapidly after immersion and maintains a relatively constant thickness. The second compact layer forms after 4 hours of immersion and exhibits parabolic growth with immersion time. In comparison, only a composite layer and the first compact layer are observed in a real die casting process. The fresh molten aluminum of high growth rate washes away the second intermetallic layer easily.

  17. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    SciTech Connect

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  18. 76 FR 80887 - Antidumping Order on Aluminum Extrusions from the People's Republic of China: Initiation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-27

    ... Extrusions From the People's Republic of China: Final Determination of Sales at Less Than Fair Value, 76 FR... Correction to the Final Determination of Sales at Less Than Fair Value, 76 FR 20627 (April 13, ] 2011). As a... People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011). On November 7, 2011,...

  19. Simulation of 7050 Wrought Aluminum Alloy Wheel Die Forging and its Defects Analysis based on DEFORM

    SciTech Connect

    Huang Shiquan; Yi Youping; Zhang Yuxun

    2010-06-15

    Defects such as folding, intercrystalline cracking and flow lines outcrop are very likely to occur in the forging of aluminum alloy. Moreover, it is difficult to achieve the optimal set of process parameters just by trial and error within an industrial environment. In producing 7050 wrought aluminum alloy wheel, a rigid-plastic finite element method (FEM) analysis has been performed to optimize die forging process. Processing parameters were analyzed, focusing on the effects of punch speed, friction factor and temperature. Meanwhile, mechanism as well as the evolution with respect to the defects of the wrought wheel was studied in details. From an analysis of the results, isothermal die forging was proposed for producing 7050 aluminum alloy wheel with good mechanical properties. Finally, verification experiment was carried out on hydropress.

  20. Characterization of ultra-fine grained aluminum produced by accumulative back extrusion (ABE)

    SciTech Connect

    Alihosseini, H.; Faraji, G.; Dizaji, A.F.; Dehghani, K.

    2012-06-15

    In the present work, the microstructural evolutions and microhardness of AA1050 subjected to one, two and three passes of accumulative back extrusion (ABE) were investigated. The microstructural evolutions were characterized using transmission electron microscopy. The results revealed that applying three passes of accumulative back extrusion led to significant grain refinement. The initial grain size of 47 {mu}m was refined to the grains of 500 nm after three passes of ABE. Increasing the number of passes resulted in more decrease in grain size, better microstructure homogeneity and increase in the microhardness. The cross-section of ABEed specimen consisted of two different zones: (i) shear deformation zone, and (ii) normal deformation zone. The microhardness measurements indicated that the hardness increased from the initial value of 31 Hv to 67 Hv, verifying the significant microstructural refinement via accumulative back extrusion. - Highlights: Black-Right-Pointing-Pointer A significant grain refinement can be achieved in AA1050, Al alloy by applying ABE. Black-Right-Pointing-Pointer Microstructural homogeneity of ABEed samples increased by increasing the number of ABE cycles. Black-Right-Pointing-Pointer A substantial increase in the hardness, from 31 Hv to 67 Hv, was recorded.

  1. Microstructure and mechanical properties of 7075 aluminum alloy nanostructured composites processed by mechanical milling and indirect hot extrusion

    SciTech Connect

    Flores-Campos, R.; Estrada-Guel, I.; Miki-Yoshida, M.; Martinez-Sanchez, R.; Herrera-Ramirez, J.M.

    2012-01-15

    Nanostructured composites of 7075 aluminum alloy and carbon coated silver nanoparticles were produced by mechanical milling and indirect hot extrusion. The milling products were obtained in a high energy SPEX ball mill, and then were compacted by uniaxial load and pressure-less sintered under argon atmosphere. Finally, the sintered product was hot extruded. Carbon coated silver nanoparticles were well distributed in the matrix of the extruded material. Tensile tests were carried out to corroborate the hypothesis that second phase particles, well dispersed in the matrix, improve the strength of the material. High resolution transmission electron microscopy was employed to locate and make sure that the silver nanoparticles were homogeneously and finely dispersed. Highlights: Black-Right-Pointing-Pointer 7075 Al nanostructured composites can be produced by mechanical milling. Black-Right-Pointing-Pointer Carbon coated silver nanoparticles are well dispersed into aluminum matrix. Black-Right-Pointing-Pointer Ductile Ag-C NP's improve the mechanical properties of the 7075 Al-alloy. Black-Right-Pointing-Pointer Ag-C NP's content has an important effect in the particle and crystallite size. Black-Right-Pointing-Pointer Ag-C NP's keep their morphology after milling and conformation processes.

  2. REFRACTORY DIE FOR EXTRUDING URANIUM

    DOEpatents

    Creutz, E.C.

    1959-08-11

    A die is presented for the extrusion of metals, said die being formed of a refractory complex oxide having the composition M/sub n/O/sub m/R/sub x/O/sub y/ where M is magnesium, zinc, manganese, or iron, R is aluminum, chromic chromium, ferric iron, or manganic manganese, and m, n, x, and y are whole numbers. Specific examples are spinel, magnesium aluminate, magnetite, magnesioferrite, chromite, and franklinite.

  3. Machining studies of die cast aluminum alloy-silicon carbide composites

    NASA Astrophysics Data System (ADS)

    Sornakumar, Thambu; Kathiresan, Marimuthu

    2010-10-01

    Metal matrix composites (MMCs) with high specific stiffness, high strength, improved wear resistance, and thermal properties are being increasingly used in advanced structural, aerospace, automotive, electronics, and wear applications. Aluminum alloy-silicon carbide composites were developed using a new combination of the vortex method and the pressure die-casting technique in the present work. Machining studies were conducted on the aluminum alloy-silicon carbide (SiC) composite work pieces using high speed steel (HSS) end-mill tools in a milling machine at different speeds and feeds. The quantitative studies on the machined work piece show that the surface finish is better for higher speeds and lower feeds. The surface roughness of the plain aluminum alloy is better than that of the aluminum alloy-silicon carbide composites. The studies on tool wear show that flank wear increases with speed and feed. The end-mill tool wear is higher on machining the aluminum alloy-silicon carbide composites than on machining the plain aluminum alloy.

  4. 76 FR 30650 - Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-26

    ... Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011) (``Final Determination''); see also Aluminum... Less Than Fair Value, 76 FR 20627 (April 13, 2011). Revision of Scope On April 4, 2011, the Department... Determination of Targeted Dumping, 75 FR 69403 (November 12, 2010) (``Preliminary Determination'')....

  5. Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

    NASA Technical Reports Server (NTRS)

    Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

  6. Food extrusion.

    PubMed

    Harper, J M

    1978-01-01

    Extrusion processing has become an important food process in the manufacture of pasta, ready-to-eat cereals, snacks, pet foods, and textured vegetable protein (TVP). An extruder consists of tightly fitting screw rotating within a stationary barrel. Preground and conditioned ingredients enter the screw where they are conveyed, mixed, and heated by a variety of processes. The product exits the extruder through a die where it usually puffs and changes texture from the release of steam and normal forces. Mathematical models for extruder flow and torque have been found useful in describing exclusion operations. Scale-up can be facilitated by the application of these models. A variety of food extruder designs have developed. The differences and similarity of design are discussed. Pertinent literature on the extrusion of cereal/snack products, full-fat soy, TVP, pet foods (dry and semi-moist), pasta, and beverage or other food bases are discussed. In many of these applications, the extruder is a high temperature, short time process which minimizes losses in vitamins and amino acids. Color, flavor, and product shape and texture are also affected by the extrusion process. Extrusion has been widely applied in the production of nutritious foods. Emphasis is placed on the use of extrusion to denature antinutritional factors and the improvement of protein quality and digestibility.

  7. Food extrusion.

    PubMed

    Harper, J M

    1978-01-01

    Extrusion processing has become an important food process in the manufacture of pasta, ready-to-eat cereals, snacks, pet foods, and textured vegetable protein (TVP). An extruder consists of tightly fitting screw rotating within a stationary barrel. Preground and conditioned ingredients enter the screw where they are conveyed, mixed, and heated by a variety of processes. The product exits the extruder through a die where it usually puffs and changes texture from the release of steam and normal forces. Mathematical models for extruder flow and torque have been found useful in describing exclusion operations. Scale-up can be facilitated by the application of these models. A variety of food extruder designs have developed. The differences and similarity of design are discussed. Pertinent literature on the extrusion of cereal/snack products, full-fat soy, TVP, pet foods (dry and semi-moist), pasta, and beverage or other food bases are discussed. In many of these applications, the extruder is a high temperature, short time process which minimizes losses in vitamins and amino acids. Color, flavor, and product shape and texture are also affected by the extrusion process. Extrusion has been widely applied in the production of nutritious foods. Emphasis is placed on the use of extrusion to denature antinutritional factors and the improvement of protein quality and digestibility. PMID:378548

  8. Development of lightweight aluminum compression panels reinforced by boron-epoxy infiltrated extrusions

    NASA Technical Reports Server (NTRS)

    Roy, P. A.; Mcelman, J. A.; Henshaw, J.

    1973-01-01

    Analytical and experimental studies were performed to evaluate the structural efficiencies afforded by the selective reinforcement of conventional aluminum compression panels with unidirectional boron epoxy composite materials. A unique approach for selective reinforcement was utilized called boron/epoxy infiltration. This technique uses extruded metal sections with preformed hollow voids into which unidirectional boron filaments are drawn and subsequently infiltrated with resin to form an integral part. Simplified analytical models were developed to investigate the behavior of stiffener webs with reinforced flanges. Theoretical results are presented demonstrating the effects of transverse shear, of the reinforcement, flange eccentricity and torsional stiffness in such construction. A series of 55 tests were conducted on boron-infiltrated rods and extruded structural sections.

  9. Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography

    NASA Astrophysics Data System (ADS)

    Maierhofer, Christiane; Myrach, Philipp; Röllig, Mathias; Jonietz, Florian; Illerhaus, Bernhard; Meinel, Dietmar; Richter, Uwe; Miksche, Ronald

    2016-02-01

    Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construction (e.g. automotive and other transport areas), non-destructive testing methods, which can be applied fast and on-site, are required for quality assurance. In this contribution, the application of active thermography for the direct detection of larger pores is demonstrated. The analysis of limits and accuracy of the method are completed by numerical simulation and the method is validated using computed tomography.

  10. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  11. Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska; Singer, Robert

    2016-08-01

    Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.

  12. Development of a 3D Filling Model of Low-Pressure Die-Cast Aluminum Alloy Wheels

    NASA Astrophysics Data System (ADS)

    Duan, Jianglan; Maijer, Daan; Cockcroft, Steve; Reilly, Carl

    2013-12-01

    A two-phase computational fluid dynamics model of the low-pressure die-cast process for the production of A356 aluminum alloy wheels has been developed to predict the flow conditions during die filling. The filling model represents a 36-deg section of a production wheel, and was developed within the commercial finite-volume package, ANSYS CFX, assuming isothermal conditions. To fully understand the behavior of the free surface, a novel technique was developed to approximate the vent resistances as they impact on the development of a backpressure within the die cavity. The filling model was first validated against experimental data, and then was used to investigate the effects of venting conditions and pressure curves during die filling. It was found that vent resistance and vent location strongly affected die filling time, free surface topography, and air entrainment for a given pressure fill-curve. With regard to the pressure curve, the model revealed a strong relation between the pressure curve and the flow behavior in the hub, which is an area prone to defect formation.

  13. A Processing Map for Hot Deformation of an Ultrafine-Grained Aluminum-Magnesium-Silicon Alloy Prepared by Mechanical Milling and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Rahbar Niazi, Masoud; Simchi, Abdolreza

    2015-12-01

    Uniaxial compression test at different temperatures [573 K to 723 K (300 °C to 450 °C)] and strain rates (0.01 to 1 s-1) was employed to study the hot deformation behavior of an ultrafine-grained (UFG) Al6063 alloy prepared by the powder metallurgy route. The UFG alloy with an average grain size of ~0.3 µm was prepared by mechanical milling of a gas-atomized aluminum alloy powder for 20 hours followed by hot powder extrusion at 723 K (450 °C). To elaborate the effect of grain size, the aluminum alloy powder was extruded without mechanical milling to attain a coarse-grained (CG) structure with an average grain size of about 2.2 µm. By employing the dynamic materials model, processing maps for the hot deformation of the UFG and CG Al alloy were constructed. For investigation of microstructural evolutions and deformation instability occurring upon hot working, optical microscopy, scanning electron microscopy coupled with electron backscattered diffraction and transmission electron microscopy were utilized. It is shown that the grain refinement increases the deformation flow stress while reducing the strain hardening and power dissipation efficiency during the deformation process at the elevated temperatures. Restoration mechanisms, including dynamic recovery and recrystallization are demonstrated to control microstructural evolutions and thus the deformation behavior. Coarsening of the grain structure in the UFG alloy is illustrated, particularly when the deformation is performed at high temperatures and low strain rates. The manifestations of instability are observed in the form of cracking and void formation.

  14. Characterization of the Microstructure, Fracture, and Mechanical Properties of Aluminum Alloys 7085-O and 7175-T7452 Hollow Cylinder Extrusions

    NASA Astrophysics Data System (ADS)

    Benoit, Samuel G.; Chalivendra, Vijaya B.; Rice, Matthew A.; Doleski, Robert F.

    2016-09-01

    Microstructural, tensile, and fracture characterizations of cylindrically forged forms of aluminum alloys AA7085-O and AA7175-T7452 were performed. Mechanical and fracture properties were investigated along radial, circumferential, and longitudinal directions to determine directional dependency. American Society for Testing and Materials (ASTM) test methods (ASTM E8-04 and ASTM E1820) were employed for both the tensile and fracture characterizations, respectively. The tensile and fracture properties were related to microstructure in each direction. The strength, elongation at break, and ultimate tensile strength of AA7085-O were higher than those of AA7175-T7452. AA7175-T7452 alloy failed in a brittle manner during fracture studies. AA7085-O outperformed AA7175-T7452 on fracture energy in all of the orientations studied. Smaller grain sizes on the planes normal to circumferential and longitudinal directions showed improvement in both elongation at break and fracture energy values compared to those of radial direction. Scanning electron microscopy images demonstrated cleavage fracture in AA7175-T7452 and transgranular fracture in AA7085-O.

  15. Numerical simulation of mold-filling capability for a thin- walled aluminum die casting

    NASA Astrophysics Data System (ADS)

    Sun, L.; Subasic, E.; Jakumeit, J.

    2015-06-01

    Mold-filling capability is an important property of casting materials. Especially in thin-walled die casting, fast cooling of the melt by contact to the die makes complete filling difficult to ensure. Simulation is an important tool enabling investigation of filling problems, even before the die is manufactured. However, the prediction of misruns is challenging. Flow and solidification have to be computed as closely coupled. The effects of surface tension, the wetting angle and reduced melt flow due to solidification must be modeled with high precision. To meet these requirements, a finite-volume method using arbitrary polyhedral control volumes is used to solve flow and solidification as closely coupled. The Volume-of-Fluid approach is used to capture the phase separation between gas, melt and solid in connection with a High-Resolution Interface-Capturing scheme to obtain sharp interfaces between phases. To model the resistance of the dendrite network to the melt flow, an additional source term in the momentum equation was implemented. The Bolt test was performed for A356 alloys at a range of different casting temperatures. Numerical prediction of incomplete filling in the bottleneck regions agreed well with experimental findings using 3D camera scanning. The simulation enables derivation of the dependence of critical wall-thickness, i.e. the thickness which is fillable, on casting temperature and metallostatic pressure. This could prove useful in predicting filling problems ahead of casting.

  16. GRAPHITE EXTRUSIONS

    DOEpatents

    Benziger, T.M.

    1959-01-20

    A new lubricant for graphite extrusion is described. In the past, graphite extrusion mixtures have bcen composed of coke or carbon black, together with a carbonaceous binder such as coal tar pitch, and a lubricant such as petrolatum or a colloidal suspension of graphite in glycerin or oil. Sinee sueh a lubricant is not soluble in, or compatible with the biiider liquid, such mixtures were difficult to extrude, and thc formed pieees lacked strength. This patent teaches tbe use of fatty acids as graphite extrusion lubricants and definite improvemcnts are realized thereby since the fatty acids are soluble in the binder liquid.

  17. An evaluation of direct pressure sensors for monitoring the aluminum die casting process

    SciTech Connect

    Zhang, X.

    1997-12-31

    This study was conducted as part of the US Department of Energy (DOE) sponsored project Die Cavity Instrumentation. One objective of that project was to evaluate thermal, pressure, and gas flow process monitoring sensors in or near the die cavity as a means of securing improved process monitoring and control and better resultant part quality. The objectives of this thesis are to (1) evaluate a direct cavity pressure sensor in a controlled production campaign at the GM Casting Advanced Development Center (CADC) at Bedford, Indiana; and (2) develop correlations between sensor responses and product quality in terms of the casting weight, volume, and density. A direct quartz-based pressure sensor developed and marked by Kistler Instrument Corp. was acquired for evaluating as an in-cavity liquid metal pressure sensor. This pressure sensor is designed for use up to 700 C and 2,000 bars (29,000 psi). It has a pressure overload capacity up to 2,500 bars (36,250 psi).

  18. Plunger Kinematic Parameters Affecting Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-07-01

    The selection of the optimal process parameters in high-pressure die casting has been long recognized as a complex problem due to the involvement of a large number of interconnected variables. Among these variables, the effect of the plunger motion has been proved to play a prominent role, even if a thorough and exhaustive study is still missing in the literature. To overcome this gap, this work aims at identifying the most relevant plunger kinematic parameters and estimates their correlation with the casting quality, by means of a statistically significant sample manufactured with different plunger motion profiles. In particular, slow and fast shot velocities and switching position between two stages have been varied randomly in accordance with design of experiment methodology. The quality has been assessed through the static mechanical properties and porosity percentage. As a further proof, the percentage of oxides has been estimated on the fracture surfaces. These measurements have been correlated to novel parameters, representing the mechanical energy and the inertial force related to the plunger motion, that have been extracted from the time-history of the displacement curves. The application of statistical methods demonstrates that these novel parameters accurately explain and predict the overall quality of castings.

  19. Modelling highly deformable metal extrusion using SPH

    NASA Astrophysics Data System (ADS)

    Prakash, Mahesh; Cleary, Paul W.

    2015-05-01

    Computational modelling is often used to reduce trial extrusions through accurate defect prediction. Traditionally, metal extrusion is modelled using mesh based finite element methods. However, large plastic deformations can lead to heavy re-meshing and numerical diffusion. Here we use the mesh-less smoothed particle hydrodynamics method since it allows simulation of large deformations without re-meshing and the tracking of history dependent properties such as plastic strain making it suitable for defect prediction. The variation in plastic strain and deformation for aluminium alloy in a cylindrical 3D geometry with extrusion ratio and die angle is evaluated. The extrusion process is found to have three distinct phases consisting of an initial sharp rise in extrusion force, a steady phase requiring constant force and terminating in a sharp decline in force as metal is completely extruded. Deformation and plastic strain increased significantly with extrusion ratio but only moderately with die angle. Extrusion force increased by 150 % as the extrusion ratio increased from 2:1 to 4:1 but had only a marginal change with die angle. A low strain zone in the centre of the extruded product was found to be a function of extrusion ratio but was persistent and did not vary with die angle. Simulation of a complex 3D building industry component showed large variations in plastic strain along the length of the product at two scales. These were due to change in metal behaviour as extrusion progressed from phase 1 to phase 2. A stagnation zone at the back of the die was predicted that could lead to the "funnel" or "pipe" defect.

  20. Chemical changes during extrusion cooking. Recent advances.

    PubMed

    Camire, M E

    1998-01-01

    Cooking extruders process a variety of foods, feeds, and industrial materials. Greater flexibility in product development with extruders depends upon understanding chemical reactions that occur within the extruder barrel and at the die. Starch gelatinization and protein denautration are the most important reactions during extrusion. Proteins, starches, and non-starch polysaccharides can fragment, creating reactive molecules that may form new linkages not found in nature. Vitamin stability varies with vitamin structure, extrusion conditions, and food matrix composition. Little is known about the effects of extrusion parameters on phytochemical bioavailability and stability. Reactive extrusion to create new flavor, antioxidant and color compounds will be an area of interest in the future.

  1. HIGH ENERGY RATE EXTRUSION OF URANIUM

    DOEpatents

    Lewis, L.

    1963-07-23

    A method of extruding uranium at a high energy rate is described. Conditions during the extrusion are such that the temperature of the metal during extrusion reaches a point above the normal alpha to beta transition, but the metal nevertheless remains in the alpha phase in accordance with the Clausius- Clapeyron equation. Upon exiting from the die, the metal automatically enters the beta phase, after which the metal is permitted to cool. (AEC)

  2. Extrusion Simulation for Manufacturing Stabilization of Expandable Polymer

    NASA Astrophysics Data System (ADS)

    Son, Jae Hwan; Han, Chang Woo; Choi, Won Sik; Noh, Kyoo Ik; Kim, Young Suk; Lee, Young Moon

    This study investigates pressure and temperature changes in an extrusion die of expandable polymer according to resin flow. Depending on die design each three structural changes of the die neck width and lip height were assumed and the effects were analyzed. It is revealed that the maximum pressure decreases as the inlet width of die neck and outlet height of die lip increase. The mean temperature decreases as the inlet width increase, but it does not change with the outlet height.

  3. Sputtered protective coatings for die casting dies

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.; Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    This investigation determined whether selected ion beam sputtered coatings on H-13 die steel would have the potential of improving the thermal fatigue behavior of the steel used as a die in aluminum die casting. The coatings were selected to test candidate insulators and metals capable of providing protection of the die surface. The studies indicate that 1 micrometer thick W and Pt coatings reduced the thermal fatigue more than any other coating tested and are candidates to be used on a die surface to increase die life.

  4. Rheology of thermoplastic foam extrusion

    SciTech Connect

    Kraynik, A.M.

    1982-01-01

    A phenomenological model of flow in an extrusion die has been developed. The macroscopic effect of the phase change from a homogeneous polymer melt, that contains a blowing agent, to a foam can be described in terms of two dimensionless parameters, ..cap alpha.. and theta. ..cap alpha.. is defined as the ratio of the pressure gradient in the melt phase to the average pressure gradient in the foam phase. theta is the corresponding ratio of pressure differences in the melt and foam phases. The position at which the phase change initiates, the exit contribution to the Bagley ends pressure correction, and the true wall shear stress in the melt phase can be related to ..cap alpha.. and theta. The data of Han and Villamizar, who measured pressure distribution in a transparent extrusion die and directly observed the phase change, are used to calculated ..cap alpha.. and theta. The prediction of these parameters is discussed. The observation that product quality generally improves with increased extrusion rates may be related to the position at which the phase change from a homogeneous melt to a foam initiates. A mechanism which supports this connection is described.

  5. Melting, casting, and alpha-phase extrusion of the uranium-2. 4 weight percent niobium alloy

    SciTech Connect

    Anderson, R C; Beck, D E; Kollie, T G; Zorinsky, E J; Jones, J M

    1981-10-01

    The experimental details of the melting, casting, homogenization, and alpha-phase extrusion process used to fabricate the uranium-2.4 wt % niobium alloy into 46-mm-diameter rods is described. Extrusion defects that were detected by an ultrasonic technique were eliminated by proper choice of extrusion parameters; namely, reduction ratio, ram speed, die angle, and billet preheat temperature.

  6. Extrusion cooking: Legume pulses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion is used commercially to produce high value breakfast and snack foods based on cereals such as wheat or corn. However, this processing method is not being commercially used for legume pulses seeds due to the perception that they do not expand well in extrusion. Extrusion cooking of pulses (...

  7. Effects of extrusion conditions on the extrusion responses and the quality of brown rice pasta.

    PubMed

    Wang, Li; Duan, Wei; Zhou, Sumei; Qian, Haifeng; Zhang, Hui; Qi, Xiguang

    2016-08-01

    This research investigated the effects of extrusion temperature and screw speed on the extrusion system parameters and the qualities of brown rice pasta. The die pressure and motor torque value reached a maximum at 90°C but decreased when the screw speed increased from 80 to 120rpm. The extrusion temperature and screw speed also significantly affected the cooking quality and textural properties of brown rice pasta. The pasta produced at an extrusion temperature of 120°C and screw speed of 120rpm had the best quality with a cooking loss, hardness and adhesiveness of 6.7%, 2387.2g and -7.0g⋅s, respectively, similar to those of pasta made from gluten-free flour. The results indicated that brown rice can be used to produce gluten-free pasta with improved nutrition. PMID:26988508

  8. Neurobehavioral testing of subjects exposed residentially to groundwater contaminated from an aluminum die-casting plant and local referents

    SciTech Connect

    Kilburn, K.H.; Warshaw, R.H. )

    1993-08-01

    Residents adjoining a die-casting plant had excessive headaches, numbness of hands and feet, dizziness, blurred vision, staggering, sweating, abnormal heart rhythm, and depression, which led to measurements of neurobehavioral performance, affective status, and the frequency of symptoms. They had all been exposed via well water and proximity to the plant to volatile organic chemicals (VOC) and to polychlorinated biphenyls (PCBs). The 117 exposed women and men and 46 unexposed referents were studied together for simple and choice visual reaction time, body sway speed, blink reflex latency, color discrimination, Culture Fair (a nonverbal nonarithmetic intelligence test), recall of stories, figures, and numbers, cognitive and psychomotor control (slotted pegboard and trail making A and B), long-term memory, profile of mood states (POMS), and scores and frequencies of 34 symptoms. Choice reaction time, sway speed, and blink latency were impaired in both sexes of the exposed group and trail making B was impaired in exposed women. The POMS scores and frequencies of 30 of 34 symptoms were elevated in both sexes, compared to referents. Recall, long-term memory, psychomotor speed, and other cognitive function tests were reduced in exposed subjects and in the referents as compared to national referents. Neurophysiological impairment, and cognitive and psychomotor dysfunction and affective disorders, especially depression and excessive frequency of symptoms, were associated with the use of wells contaminated with VOCs, TCE and PCBs.

  9. Neurobehavioral testing of subjects exposed residentially to groundwater contaminated from an aluminum die-casting plant and local referents.

    PubMed

    Kilburn, K H; Warshaw, R H

    1993-08-01

    Residents adjoining a die-casting plant had excessive headaches, numbness of hands and feet, dizziness, blurred vision, staggering, sweating, abnormal heart rhythm, and depression, which led to measurements of neurobehavioral performance, affective status, and the frequency of symptoms. They had all been exposed via well water and proximity to the plant to volatile organic chemicals (VOC) and to polychlorinated biphenyls (PCBs). The 117 exposed women and men and 46 unexposed referents were studied together for simple and choice visual reaction time, body sway speed, blink reflex latency, color discrimination, Culture Fair (a nonverbal nonarithmetic intelligence test), recall of stories, figures, and numbers, cognitive and psychomotor control (slotted pegboard and trail making A and B), long-term memory, profile of mood states (POMS), and scores and frequencies of 34 symptoms. Choice reaction time, sway speed, and blink latency were impaired in both sexes of the exposed group and trail making B was impaired in exposed women. The POMS scores and frequencies of 30 of 34 symptoms were elevated in both sexes, compared to referents. Recall, long-term memory, psychomotor speed, and other cognitive function tests were reduced in exposed subjects and in the referents as compared to national referents. Neurophysiological impairment, and cognitive and psychomotor dysfunction and affective disorders, especially depression and excessive frequency of symptoms, were associated with the use of wells contaminated with VOCs, TCE and PCBs.

  10. Graphite/Thermoplastic-Pultrusion Die

    NASA Technical Reports Server (NTRS)

    Wilson, Maywood L.; Frye, Mark W.; Johnson, Gary S.; Stanfield, Clarence E.

    1990-01-01

    Attachment to extruder produces thermoplastic-impregnated graphite tape. Consists of profile die, fiber/resin collimator, and crosshead die body. Die designed to be attached to commercially available extrusion machine capable of extruding high-performance thermoplastics. Simple attachment to commercial extruder enables developers of composites to begin experimenting with large numbers of proprietary resins, fibers, and hybrid composite structures. With device, almost any possible fiber/resin combination fabricated.

  11. FORMING TUBES AND RODS OF URANIUM METAL BY EXTRUSION

    DOEpatents

    Creutz, E.C.

    1959-01-27

    A method and apparatus are presented for the extrusion of uranium metal. Since uranium is very brittle if worked in the beta phase, it is desirable to extrude it in the gamma phase. However, in the gamma temperature range thc uranium will alloy with the metal of the extrusion dic, and is readily oxidized to a great degree. According to this patent, uranium extrusion in thc ganmma phase may be safely carried out by preheating a billet of uranium in an inert atmosphere to a trmperature between 780 C and 1100 C. The heated billet is then placed in an extrusion apparatus having dies which have been maintained at an elevated temperature for a sufficient length of time to produce an oxide film, and placing a copper disc between the uranium billet and the die.

  12. Equal Channel Angular Extrusion of AA 6063 Using Conventional Direct Extrusion Press

    NASA Astrophysics Data System (ADS)

    Liu, Cheng-Hsien; Lin, Hsin-Chih

    2015-11-01

    In the present work, an extrusion-equal channel angular extrusion (Ex-ECAE) process composed of two processes, extrusion and ECAE, is developed. The Ex-ECAE die contains three segments and is used directly in the conventional direct extrusion press to refine the microstructure, specifically the coarse grain layer (CGL) on the surface of the extrudate. The first segment in the die is designed to perform the normal extrusion process and the second and third segments to perform the process of ECAE. The study reveals that the CGL can be eliminated (refined) completely at the macroscale. At the microscale, the original grain is subdivided into subgrain, which contains many smaller cells. The results can be explained by the grain subdivision mechanism. The textures of the Ex-ECAE sample at various segments are measured using EBSD (Electron Backscatter Diffraction). The results reveal that the first segment of the Ex-ECAE sample has a perfect fiber texture which consists of a mixture of strong <001> and weak <111> fiber components. The texture of the second segment is a mixture of strong (1 1 0) [1 -2 1] and weak (0 1 1) [2 -1 0] fiber components. However, the main component of the second segment is a typical texture of the "alloy" or "brass" type. Finally, the texture of the extrudate (the third segment) is reversed to an incomplete fiber texture which consists of strong (0 0 1) [-1 -1 0] and weak (1 1 1) [1 -1 0].

  13. VIEW OF THE INSTALLATION OF AN EXTRUSION PRESS IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE INSTALLATION OF AN EXTRUSION PRESS IN THE HIGH BAY AREA OF BUILDING 865. THE EXTRUSION PRESS WAS USED TO PRODUCE CYLINDRICAL BARS, HOLLOW TUBES, AND SHAPES WITH IRREGULAR CROSS-SECTIONS BY FORCING PREHEATED METAL THROUGH A DIE ORIFICE UNDER HIGH PRESSURE. (5/22/70) - Rocky Flats Plant, Metal Research & Development Laboratory, South of Central Avenue at south end of terminus of Ninth Avenue, Golden, Jefferson County, CO

  14. Extrusion of compound refractive x-ray lenses.

    SciTech Connect

    Young, K.; Khounsary, A.; Experimental Facilities Division; IIT

    2004-01-01

    Compound refractive lenses (CRLs) are arrays of lenses designed to focus x-rays. The advantage of a focused x-ray beam is improvement in imaging resolution for applications such as microscopy and tomography. CRLs are desirable due to their simple designs and ease in implementation and alignment. One method of fabricating CRLs is extrusion. Extrusion can be employed to produce, for example, aluminum CRLs for high-energy applications because many aluminum products are produced in this manner. Multiple lenses can be extruded in an array in a single run. This method is relatively cost effective compared to others methods of fabricating CRLs. Two generations of extruded aluminum CRLs have been manufactured to date with lens wall thicknesses of 200 and 100 {micro}m, respectively. The first-generation CRL yielded focusing and established the potential to produce high gain if reduced wall thicknesses could be achieved. Testing of the second generation is reported here.

  15. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  16. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  17. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  18. Dynamic-tensile-extrusion of polyurea

    NASA Astrophysics Data System (ADS)

    Furmanski, Jevan; Cady, Carl; Rae, Philip; Trujillo, Carl P.; Gray, George Thompson, III; Brown, Eric

    2012-03-01

    Polyurea was investigated under Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) loading where spherical projectiles were propelled at 440 to 509 ms-1 through a conical extrusion die with an area reduction of 87%. Momentum of the leading edge imposes a rapid tensile deformation on the extruded jet of material. Polyurea is an elastomer with outstanding high-rate tensile performance of interest in the shock regime. Previous Dyn-Ten-Ext work on semi-crystalline fluoropolymers (PTFE, PCTFE) elucidated irregular deformation and profuse stochastic-based damage and failure mechanisms, but with limited insight into damage inception or progression in those polymers. The polyurea behaved very differently; the polymer first extruded a jet of apparently intact material, which then broke down via void coalescence, followed by fibrillation and tearing of the material. Most of the material in the jet elastically retracted back into the die, and only a few unique fragments were formed. The surface texture of all failed surfaces was found to be tortuous and covered with drawn hair-like filaments, implying a considerable amount of energy was absorbed during damage progression.

  19. Simultaneous Effect of Plunger Motion Profile, Pressure, and Temperature on the Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-10-01

    High-pressure die casting has been used widely to manufacture a large variety of products with high dimensional accuracy and productivity. Although this process has a considerably lower cycle time than the other metal forming processes, it is not yet optimized, due to the complexity of the process and the number of parameters to be controlled. Hence, the identification of the parameters affecting quality of castings is the current challenge toward efficient and effective production. In their previous work, the authors proposed and validated some novel kinematic parameters of the plunger, which explain and forecast both the static mechanical properties and the internal quality of castings. The present work extends such an approach by including two other meaningful parameters, which describe the effect of upset pressure and temperature on the final outcome. These parameters are here formulated and have been validated by means of a statistically significant sample manufactured with different plunger motion profiles, upset pressures, and temperatures of the melt and die. The quality of the castings was assessed through static mechanical properties and density measurements. As further proof, internal defects were analyzed on the fracture surfaces of some meaningful castings.

  20. Properties and water sorption characteristics of spaghetti prepared using various dies.

    PubMed

    Yoshino, Masashi; Ogawa, Takenobu; Adachi, Shuji

    2013-04-01

    Spaghetti was prepared using dies made of different materials. The surface was observed using digital and optical microscopes, and was rougher for the spaghettis prepared using the Teflon, polypropylene, polycarbonate, aluminum, and bronze dies in this order. The extrusion velocity when passing through the die was faster, the bulk density was higher, and the rupture strength was greater for the spaghetti having the smoother surface. The die material did not affect the gelatinization temperature. The water sorption curves in boiling water containing 0.5% (w/v) sodium chloride were also observed. The curves were expressed by an equation of the hyperbolic type except for the early stage of sorption in order to estimate the equilibrium amount of water sorbed based on the bone-dry sample. The momentarily-sorbed amount of water, which is a hypothetical quantity to characterize the initial water intake, was estimated by fitting the experimental points within 60 s. The amount was higher for the spaghetti having the rougher surface. PMID:23527539

  1. Properties and water sorption characteristics of spaghetti prepared using various dies.

    PubMed

    Yoshino, Masashi; Ogawa, Takenobu; Adachi, Shuji

    2013-04-01

    Spaghetti was prepared using dies made of different materials. The surface was observed using digital and optical microscopes, and was rougher for the spaghettis prepared using the Teflon, polypropylene, polycarbonate, aluminum, and bronze dies in this order. The extrusion velocity when passing through the die was faster, the bulk density was higher, and the rupture strength was greater for the spaghetti having the smoother surface. The die material did not affect the gelatinization temperature. The water sorption curves in boiling water containing 0.5% (w/v) sodium chloride were also observed. The curves were expressed by an equation of the hyperbolic type except for the early stage of sorption in order to estimate the equilibrium amount of water sorbed based on the bone-dry sample. The momentarily-sorbed amount of water, which is a hypothetical quantity to characterize the initial water intake, was estimated by fitting the experimental points within 60 s. The amount was higher for the spaghetti having the rougher surface.

  2. Equal Channel Angular Extrusion Progress Report for March 1998 - May 1999

    SciTech Connect

    Macheret, Yevgeny; Watkins, Arthur Deloss; Korth, Gary Elvan; Lillo, Thomas Martin; Flinn, John Elwood Jr.; Herling, D. R.; Smith, M. T.; Schwarz, R. B.

    1999-10-01

    Pure copper and Alloy 5083 aluminum were processed by equal channel angular extrusion (ECAE); their microstructural evolution and corresponding mechanical properties were investigated. Work also began on the possible use of ECAE to synthesize advanced materials or to consolidate metal powders or powder mixtures. The die tooling used for ECAE is described and selected microstructural and mechanical property results for ECAE-processed copper and cold-rolled (conventionally-processed) copper in the as-processed and annealed condition are compared. Results thus far show that the “pure” metal is prone to low temperature recrystallization after large strain hardening—more beneficial effects are expected in the dispersion-strengthened and precipitation-hardening alloys. The large range of tensile properties and grain sizes from the copper allowed a flow stress analysis to be performed. From this analysis, a new model for flow stress behavior is proposed. An evaluation of ECAE processing of material for spot welding electrodes began. Results to date include electrodes of ECAE-processed commercially pure copper (Alloy 101). Future work involving Glidcop® (Al2O3 oxide dispersionstrengthened copper) and CuCrZr (Cr-Zr precipitation dispersion) materials will be required to fully investigate the benefits of ECAE for electrode life extension. Initial work on Aluminum Alloy 5083 showed that ECAE led to grain refinement as well as broke up and more uniformly dispersed the hardening precipitates. This is desirable for enhancing superplastic behavior. Study of ECAE for consolidating metal powder began. Early results with a Cu-Ag powder indicate that near 100% density was achieved with room temperature consolidation.

  3. Clinical biochemistry of aluminum

    SciTech Connect

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  4. Near-net-shape titanium alloy extrusions

    SciTech Connect

    Boyer, R.R.; Barta, E.R.; Henderson, J.W.

    1989-03-01

    The Ti-10V-2Fe-3Al has been used in an experimental program involving the development of Ti-alloy extrusion processes capable of achieving surfaces that do not require 100-percent machining. Attention was given to the effects of extrusion temperature and heat treatment on the mechanical properties of the near-net-shape extrusions; in general, the properties of direct-aged materials are found to be sensitive to extrusion temperatures, with tensile strength increasing with extrusion temperature. The double open-hole fatigue strength of extrusion specimens was ascertained. Direct-aged specimens tested at 276 MPa are projected to fail at 100,000 cycles. 7 refs.

  5. Experimental Investigation and Numerical Simulation During Backward Extrusion of a Semi-Solid Al-Si Hypoeutectic Alloy

    SciTech Connect

    Neag, Adriana; Favier, Veronique; Bigot, Regis; Canta, Traian; Frunza, Dan

    2007-04-07

    This work has been performed along two main directions. First of all we present the experimental results and effects obtained by backward extrusion tests on semi-solid aluminum alloy at three different forming temperatures and different holding times in isothermal conditions. The semi-solid billets were fabricated by the re-melting heat treatment method. Semi-solid extrusion tests were carried out to investigate the load-displacement curves and the deformation behaviour at different temperatures. The load level clearly decreases with increasing temperature and increasing holding time. Numerical simulations of semi-solid extrusion has been made too, using Forge 2005,. Experimental and simulated results are compared and discussed.

  6. Method for producing through extrusion an anisotropic magnet with high energy product

    DOEpatents

    Chandhok, Vijay K.

    2004-09-07

    A method for producing an anisotropic magnet with high energy product through extrusion and, more specifically, by placing a particle charge of a composition from the which magnet is to be produced in a noncircular container, heating the container and particle charge and extruding the container and particle charge through a noncircular extrusion die in such a manner that one of the cross-sectional axes or dimension of the container and particle charge is held substantially constant during the extrusion to compact the particle charge to substantially full density by mechanical deformation produced during the extrusion to achieve a magnet with anisotropic magnetic properties along the axes or dimension thereof and, more specifically, a high energy product along the transverse of the smallest cross-sectional dimension of the extruded magnet.

  7. SPHERICAL DIE

    DOEpatents

    Livingston, J.P.

    1959-01-27

    A die is presented for pressing powdered materials into a hemispherical shape of uniforin density and wall thickness comprising a fcmale and male die element held in a stationary spaced relation with the space being equivalent to the wall thickness and defining the hemispherical shape, a pressing ring linearly moveable along the male die element, an inlet to fill the space with powdered materials, a guiding system for moving the pressing ring along the male die element so as to press the powdered material and a heating system for heating the male element so that the powdered material is heated while being pressed.

  8. Extrusion foaming of protein-based thermoplastic and polyethylene blends

    NASA Astrophysics Data System (ADS)

    Gavin, Chanelle; Lay, Mark C.; Verbeek, Casparus J. R.

    2016-03-01

    Currently the extrusion foamability of Novatein® Thermoplastic Protein (NTP) is being investigated at the University of Waikato in collaboration with the Biopolymer Network Ltd (NZ). NTP has been developed from bloodmeal (>86 wt% protein), a co-product of the meat industry, by adding denaturants and plasticisers (tri-ethylene glycol and water) allowing it to be extruded and injection moulded. NTP alone does not readily foam when sodium bicarbonate is used as a chemical blowing agent as its extensional viscosity is too high. The thermoplastic properties of NTP were modified by blending it with different weight fractions of linear low density polyethylene (LLDPE) and polyethylene grafted maleic anhydride (PE-g-MAH) compatibiliser. Extrusion foaming was conducted in two ways, firstly using the existing water content in the material as the blowing agent and secondly by adding sodium bicarbonate. When processed in a twin screw extruder (L/D 25 and 10 mm die) the material readily expanded due to the internal moisture content alone, with a conditioned expansion ratio of up to ± 0.13. Cell structure was non-uniform exhibiting a broad range cell sizes at various stages of formation with some coalescence. The cell size reduced through the addition of sodium bicarbonate, overall more cells were observed and the structure was more uniform, however ruptured cells were also visible on the extrudate skin. Increasing die temperature and introducing water cooling reduced cell size, but the increased die temperature resulted in surface degradation.

  9. Characterization of Al-Cu-Li Alloy 2090 Near Net Shape Extrusion

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Domack, M. S.; Hafley, R. A.; Pollock, W. D.

    1998-01-01

    Aluminum-lithium (Al-Li) alloys near net shape extrusions are being evaluated for potential application in launch vehicle structures. The objective of this study was to determine tensile and fracture properties, corrosion resistance, and weldability of integrally stiffened panels of Al-Cu-Li alloy 2090 in the T8 temper. The microstructure was pre-dominantly unrecrystallized. Texture analyses revealed the presence of fiber components in the stiffeners and a combination of fiber and rolling components in the skin. Variations in grain morphology and texture through the extruded cross section were correlated with the tensile, fracture, and corrosion behavior. Tensile strengths at room and cryogenic temperatures of the 2090 extrusions were similar to other 2090 product forms and were higher than 2219-T87, the primary structural material in the Space Shuttle external tank; however, ductilities were lower. The fracture resistance of the 2090 extrusion was lower than 2219-T87 plate at room temperature. At cryogenic temperatures, tensile ductility and fracture behavior of the 2090 extrusion were similar to other 2090 product forms but were lower than 2219-T87 plate. The exfoliation and stress corrosion resistance of the 2090 extrusion compared favorably with the characteristics of other 2090 product forms. The weldability and weldment properties of the extrusions were similar to 2090 and 2219 plates.

  10. Hydrostatic extrusion of Cu-Ag melt spun ribbon

    DOEpatents

    Hill, Mary Ann; Bingert, John F.; Bingert, Sherri A.; Thoma, Dan J.

    1998-01-01

    The present invention provides a method of producing high-strength and high-conductance copper and silver materials comprising the steps of combining a predetermined ratio of the copper with the silver to produce a composite material, and melt spinning the composite material to produce a ribbon of copper and silver. The ribbon of copper and silver is heated in a hydrogen atmosphere, and thereafter die pressed into a slug. The slug then is placed into a high-purity copper vessel and the vessel is sealed with an electron beam. The vessel and slug then are extruded into wire form using a cold hydrostatic extrusion process.

  11. Hydrostatic extrusion of Cu-Ag melt spun ribbon

    DOEpatents

    Hill, M.A.; Bingert, J.F.; Bingert, S.A.; Thoma, D.J.

    1998-09-08

    The present invention provides a method of producing high-strength and high-conductance copper and silver materials comprising the steps of combining a predetermined ratio of the copper with the silver to produce a composite material, and melt spinning the composite material to produce a ribbon of copper and silver. The ribbon of copper and silver is heated in a hydrogen atmosphere, and thereafter die pressed into a slug. The slug then is placed into a high-purity copper vessel and the vessel is sealed with an electron beam. The vessel and slug then are extruded into wire form using a cold hydrostatic extrusion process. 5 figs.

  12. Analysis of the flow imbalance on the profile shape during the extrusion of thin magnesium sheets

    SciTech Connect

    Gall, Sven; Müller, Sören; Reimers, Walter

    2013-12-16

    The extrusion process facilitates the production of magnesium sheets featuring a very thin thickness as well as excellent surface properties by using a single process step only. However, the extrusion of the magnesium sheets applying not optimized process parameters, e.g. low billet temperature or/ and poorly deformable magnesium alloy, produce pronounced buckling and waving of the extruded sheets as well as a variation of accuracy in profile shape along the cross section. The present investigation focuses on the FEM-simulation of the extrusion of magnesium sheets in order to clarify the origin of the mentioned effects. The simulations identify the flow imbalance during extrusion as the main critical factor. Due to the flow imbalance after passing the die a large compression stress zone is formed causing the buckling and waving of the thin sheets. Furthermore, the simulations of the magnesium sheet extrusion reveal that the interaction of the material flow gradients along the width and along the thickness direction near the die orifice lead to the variation of the accuracy in profile shape.

  13. Power Factor Study Reduces Energy Costs at Aluminum Extrusion Plant (Alcoa North American Extrusions)

    SciTech Connect

    2001-08-01

    This case study is the latest in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. The case studies document the activities, savings, and lessons learned on these projects.

  14. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  15. An upper bound solution for the spread extrusion of elliptical sections

    SciTech Connect

    Abrinia, K.; Makaremi, M.

    2007-04-07

    The three dimensional problem of extrusion of elliptical sections with side material flow or spread has been formulated using the upper bound theory. The shape of the die for such a process is such that it could allow the material to flow sideways as well as in the forward direction. When flat faced dies are used a deforming region is developed with dead metal zones. Therefore this deforming region has been represented in the formulation based on the definitions of streamlines and stream surfaces. A generalized kinematically admissible velocity field was then derived for this formulation and strain rate components obtained for the upper bound solution. The general formulation for the deforming region and the velocity and strain rate fields allow for the optimization of the upper bound solution so that the nearest geometry of the deforming region and dead metal zone to the actual one was obtained.Using this geometry a die with similar surfaces to those of the dead metal zone is designed having converging and diverging surfaces to lead the material flow. The analysis was also carried out for this die and results were obtained showing a reduction in the extrusion pressure compared to the flat faced die. Effects of reduction of area, shape complexity, spread ratio and friction on the extrusion process were also investigated.

  16. Hot-melt extrusion technology and pharmaceutical application.

    PubMed

    Wilson, Matthew; Williams, Marcia A; Jones, David S; Andrews, Gavin P

    2012-06-01

    The use of hot-melt extrusion (HME) within the pharmaceutical industry is steadily increasing, due to its proven ability to efficiently manufacture novel products. The process has been utilized readily in the plastics industry for over a century and has been used to manufacture medical devices for several decades. The development of novel drugs with poor solubility and bioavailability brought the application of HME into the realm of drug-delivery systems. This has specifically been shown in the development of drug-delivery systems of both solid dosage forms and transdermal patches. HME involves the application of heat, pressure and agitation through an extrusion channel to mix materials together, and subsequently forcing them out through a die. Twin-screw extruders are most popular in solid dosage form development as it imparts both dispersive and distributive mixing. It blends materials while also imparting high shear to break-up particles and disperse them. HME extrusion has been shown to molecularly disperse poorly soluble drugs in a polymer carrier, increasing dissolution rates and bioavailability. The most common difficulty encountered in producing such dispersions is stabilization of amorphous drugs, which prevents them from recrystallization during storage. Pharmaceutical industrial suppliers, of both materials and equipment, have increased their development of equipment and chemicals for specific use with HME. Clearly, HME has been identified as an important and significant process to further enhance drug solubility and solid-dispersion production.

  17. Hot-melt extrusion technology and pharmaceutical application.

    PubMed

    Wilson, Matthew; Williams, Marcia A; Jones, David S; Andrews, Gavin P

    2012-06-01

    The use of hot-melt extrusion (HME) within the pharmaceutical industry is steadily increasing, due to its proven ability to efficiently manufacture novel products. The process has been utilized readily in the plastics industry for over a century and has been used to manufacture medical devices for several decades. The development of novel drugs with poor solubility and bioavailability brought the application of HME into the realm of drug-delivery systems. This has specifically been shown in the development of drug-delivery systems of both solid dosage forms and transdermal patches. HME involves the application of heat, pressure and agitation through an extrusion channel to mix materials together, and subsequently forcing them out through a die. Twin-screw extruders are most popular in solid dosage form development as it imparts both dispersive and distributive mixing. It blends materials while also imparting high shear to break-up particles and disperse them. HME extrusion has been shown to molecularly disperse poorly soluble drugs in a polymer carrier, increasing dissolution rates and bioavailability. The most common difficulty encountered in producing such dispersions is stabilization of amorphous drugs, which prevents them from recrystallization during storage. Pharmaceutical industrial suppliers, of both materials and equipment, have increased their development of equipment and chemicals for specific use with HME. Clearly, HME has been identified as an important and significant process to further enhance drug solubility and solid-dispersion production. PMID:22838073

  18. FE Simulation of Ultrasonic Back Extrusion

    NASA Astrophysics Data System (ADS)

    Rosochowska, Malgorzata; Rosochowski, Andrzej

    2007-04-01

    The main benefit of using ultrasonic vibrations in metal forming arises from the reduction in the mean forming force. In order to examine mechanisms responsible for this effect FE simulations of ultrasonic back extrusion using ABAQUS/Explicit were carried out. In two analysed models, vibration of frequency of 20 kHz was imposed on the punch. In the first model, the die and the punch were defined as rigid bodies and in the second, the punch was modelled as an elastic body, this being the innovative feature of the research. The punch vibrated in a longitudinal mode. Simulations were performed for amplitude of vibrations of 8.5μm and different punch velocities for both friction and frictionless conditions. Results showed that the amplitude and the mean forming force depended on the process velocity. Further, the decrease in the mean forming force might be partly explained by the reduction in the friction force due to changes in the direction and magnitude of the frictional stress over the vibration period. A lower deflection of the elastic punch under oscillatory conditions was observed, which was an indirect evidence of the reduced forming force. It was also observed that amplitude of vibrations at the working surface of the elastic punch was smaller than the applied one.

  19. High temperature, high strain rate extrusion of ultrahigh-carbon steels

    SciTech Connect

    Lesuer, D R; Syn, C K; Sherby, O D

    2000-08-23

    It is shown that high rate extrusion is a viable production process for obtaining desirable microstructures and mechanical properties in ultrahigh carbon steels (UHCSs). The coefficient of friction for extrusion was determined for the UHCSs as well as five other materials and shown to be a function of stress--decreasing with increasing stress. The extruded UHCSs deform by a diffusion-controlled dislocation creep process. Stacking fault energies have been calculated from the extrusion data and observed to decrease with increasing concentrations of silicon, aluminum and chromium. Microstructures are either ultrafine pearlite when extruded above the eutectoid temperature or ultrafine spheroidite when extruded below the eutectoid temperature. The resulting strength--ductility properties are shown to be superior to those obtained in high-strength low alloy steels.

  20. Low-aluminum content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  1. The Cryogenic Tensile Properties of an Extruded Aluminum-Beryllium Alloy

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.

    2002-01-01

    Basic mechanical properties; i.e., ultimate tensile strength, yield strength, percent elongation, and elastic modulus, were obtained for the aluminum-beryllium alloy, AlBeMet162, at cryogenic (-195.5 C (-320 F) and -252.8 C (-423 F)) temperatures. The material evaluated was purchased to the requirements of SAE-AMS7912, "Aluminum-Beryllium Alloy, Extrusions."

  2. Concept Feasibility Report for Using Co-Extrusion to Bond Metals to Complex Shapes of U-10Mo

    SciTech Connect

    Lavender, Curt A.; Paxton, Dean M.; Smith, Mark T.; Soulami, Ayoub; Joshi, Vineet V.; Burkes, Douglas

    2013-12-30

    In support of the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative (GTRI), Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate fuel for the U.S. high-performance research reactors (USHPRR). This report documents the results of PNNL’s efforts to develop the extrusion process for this concept. The approach to the development of a co-extruded complex-shaped fuel has been described and an extrusion of DU-10Mo was made. The initial findings suggest that given the extrusion forces required for processing U-10Mo, the co-extrusion process can meet the production demands of the USHPRR fuel and may be a viable production method. The development activity is in the early stages and has just begun to identify technical challenges to address details such as dimensional tolerances and shape control. New extrusion dies and roll groove profiles have been developed and will be assessed by extrusion and rolling of U-10Mo during the next fiscal year. Progress on the development and demonstration of the co-extrusion process for flat and shaped fuel is reported in this document

  3. Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime

    SciTech Connect

    David Schwam; John F. Wallace; Quanyou Zhou

    2002-01-30

    An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can cost well over one million dollars. These costs provide a strong incentive for extension of die life. While vacuum quenched Premium Grade H13 dies have become the most widely used in the United States, tool makers and die casters are constantly searching for new steels and heat treating procedures to extend die life. This project was undertaken to investigate the effects of composition and heat treating on die life and optimize these parameters.

  4. The Igwisi Hills extrusive 'kimberlites'

    NASA Technical Reports Server (NTRS)

    Reid, A. M.; Donaldson, C. H.; Dawson, J. B.; Brown, R. W.; Ridley, W. I.

    1975-01-01

    The petrography and mineral chemistry of volcanic rocks from the Igwisi Hills in Tanzania are discussed. There is considerable evidence to suggest that the Igwisi rocks are extrusive kimberlites: a two-component nature with high P-T minerals in a low P-T matrix; the presence of chrome pyrope, Al enstatite, chrome diopside, chromite and olivine; a highly oxidized, volatile-rich matrix with serpentine, calcite, magnetite, perovskite; high Sr, Zr, and Nb contents; occurrence in a narrow isolated vent within a stable shield area. The Igwisi rocks differ from kimberlite in the lack of magnesian ilmenite, the scarcity of matrix phlogopite, and the overall low alkali content. They apparently contain material from phlogopite-bearing garnet peridotites with a primary mineral assemblage indicative of equilibrium at upper mantle temperatures and pressures. This primary assemblage was brought rapidly to the surface in a gas-charged, carbonate-rich fluid. Rapid upward transport, extrusion, and rapid cooling have tended to prevent reaction between inclusions and the carbonate-rich matrix that might otherwise have yielded a more typical kimberlite.

  5. The effect of extrusion processing on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion processing has been carried out on zein where extrusion temperatures were varied between 100 and 300 deg. C. By differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) thermal degradation begins around 220 deg. C. The color of the extrudate changed the most above tempe...

  6. Study of Microstructure and Mechanical Properties Effects on Workpiece Quality in Sheet Metal Extrusion Process.

    PubMed

    Suriyapha, Chatkaew; Bubphachot, Bopit; Rittidech, Sampan

    2015-01-01

    Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the work piece. This research investigated the characteristics of the material-flow behavior during the formation and its effect on the microstructure of the extruded sheet metal using the finite element method (FEM). The actual parts and FEM simulation model were developed using a blank material made from AISI-1045 steel with a thickness of 5 mm; the material's behavior was determined subject to the punch penetration depths of 20%, 40%, 60%, and 80% of the sheet thickness. The results indicated the formation and microstructure effects on the sheet metal extrusion parts and defects. Namely, when increasing penetration, narrowing the die orifice the material flows through, the material was formed by extruding, and defects were visibility, and the microstructure of the material's grains' size was flat and very fine. Extrusion defects were not found in the control material flow. The region of highly localized plastic deformation affected the material gain and mechanical properties. The FEM simulation results agreed with the experimental results. Moreover, FEM could be investigated as a tool to decrease the cost and time in trial and error procedures. PMID:26229979

  7. Study of Microstructure and Mechanical Properties Effects on Workpiece Quality in Sheet Metal Extrusion Process

    PubMed Central

    Suriyapha, Chatkaew; Bubphachot, Bopit; Rittidech, Sampan

    2015-01-01

    Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the work piece. This research investigated the characteristics of the material-flow behavior during the formation and its effect on the microstructure of the extruded sheet metal using the finite element method (FEM). The actual parts and FEM simulation model were developed using a blank material made from AISI-1045 steel with a thickness of 5 mm; the material's behavior was determined subject to the punch penetration depths of 20%, 40%, 60%, and 80% of the sheet thickness. The results indicated the formation and microstructure effects on the sheet metal extrusion parts and defects. Namely, when increasing penetration, narrowing the die orifice the material flows through, the material was formed by extruding, and defects were visibility, and the microstructure of the material's grains' size was flat and very fine. Extrusion defects were not found in the control material flow. The region of highly localized plastic deformation affected the material gain and mechanical properties. The FEM simulation results agreed with the experimental results. Moreover, FEM could be investigated as a tool to decrease the cost and time in trial and error procedures. PMID:26229979

  8. Micromechanisms of grain refinement during extrusion of Mg–0.3 at.% Al at low homologous temperature

    SciTech Connect

    Jäger, A.; Gärtnerová, V.; Mukai, T.

    2014-07-01

    Coarse grained Mg–0.3 at.% Al (0.33 in wt.%) alloy was processed by direct extrusion with a reduction ratio of 25:1 at a temperature of ∼ 433 K. The extrusion remainder was removed from the die and analysed in three distinct zones: the cast billet, the conical zone of extrusion die, and the as-extruded rod. The zones were characterized by electron backscatter diffraction (EBSD) and light microscopy techniques to identify the processes responsible for grain refinement. Complex networks of (10–12) twins in practically all grains produced a noticeable microstructural fragmentation even before the material reached the conical zone of the die. Deformation twinning extended up to the entrance zone of the conical die where it was followed by a continuous dynamic recrystallization (CDRX) that gradually changed low angle boundaries to high angle boundaries. It is apparent that geometrically necessary dislocations play a crucial role in the formation of new grain boundaries. CDRX results in a bimodal structure with grain diameters ∼ 3 and ∼ 30 μm. As a material flows through the conical zone, the ratio of large to small grains is progressively decreased by CDRX in favour of fine grains. The as-extruded microstructure (a rod 8 mm in diameter), with an average grain diameter of ∼ 2.1 μm, shows a strong texture where the vast majority of grains (99.99%) have the c-axis oriented at least 30° from the extrusion direction. - Highlights: • Coarse grained Mg–0.3 at.% Al alloy was extruded at temperature of ∼ 433 K. • Processes responsible for grain refinement were analysed in extrusion remainder. • In the first stage, complex (10–12) twinning produced a noticeable fragmentation. • Deformation twinning was followed by continuous dynamic recrystallization. • 99.99% of grains in extruded rod have c-axis oriented > 30° from extrusion direction.

  9. Die Materials for Critical Applications and Increased Production Rates

    SciTech Connect

    David Schwam; John Wallace; Sebastian Birceanu

    2002-11-30

    Die materials for aluminum die-casting need to be resistant to heat checking, and have good resistance to washout and to soldering in a fast flow of molten aluminum. To resist heat checking, die materials should have a low coefficient of thermal expansion, high thermal conductivity, high hot yield strength, good temper softening resistance, high creep strength, and adequate ductility. To resist the washout and soldering, die materials should have high hot hardness, good temper resistance, low solubility in molten aluminum and good oxidation resistance. It is difficult for one material to satisfy with all above requirements. In practice, H13 steel is the most popular material for aluminum die casting dies. While it is not an ideal choice, it is substantially less expensive to use than alternative materials. However, in very demanding applications, it is sometimes necessary to use alternative materials to ensure a reasonable die life. Copper-base, nickel-base alloys and superalloys, titanium-,molybdenum-, tungsten-base alloys, and to some extent yttrium and niobium alloys, have all been considered as potential materials for demanding die casting applications. Most of these alloys exhibit superior thermal fatigue resistance, but suffer from other shortcomings.

  10. A finite element model of ultrasonic extrusion

    NASA Astrophysics Data System (ADS)

    Lucas, M.; Daud, Y.

    2009-08-01

    Since the 1950's researchers have carried out investigations into the effects of applying ultrasonic excitation to metals undergoing elastic and plastic deformation. Experiments have been conducted where ultrasonic excitation is superimposed in complex metalworking operations such as wire drawing and extrusion, to identify the benefits of ultrasonic vibrations. This study presents a finite element analysis of ultrasonic excitation applied to the extrusion of a cylindrical aluminium bar. The effects of friction on the extrusion load are reported for the two excitation configurations of radially and axially applied ultrasonic vibrations and the results are compared with experimental data reported in the literature.

  11. A Study of Tube Extrusion Process

    SciTech Connect

    Haghighat, H.; Mohammadinoori, S.

    2011-01-17

    An upper bound solution for tube extrusion is developed in this paper. The dead zone is assumed to have the sine profile and a kinematically admissible velocity field is proposed. From the proposed velocity field, the upper bound solution on relative punch pressure and extrusion load is determined with respect to chosen process parameters. The results are compared with theoretical and experimental results from a reference to illustrate the validity of the proposed velocity field. This indicates that the analysis presented here renders better upper bound solution than that given by Ebrahimi et al.. [An upper-bound analysis of the tube extrusion process (2008) J. Mater. Process. Technol. 99:214-220].

  12. A Study of Tube Extrusion Process

    NASA Astrophysics Data System (ADS)

    Haghighat, H.; Mohammadinoori, S.

    2011-01-01

    An upper bound solution for tube extrusion is developed in this paper. The dead zone is assumed to have the sine profile and a kinematically admissible velocity field is proposed. From the proposed velocity field, the upper bound solution on relative punch pressure and extrusion load is determined with respect to chosen process parameters. The results are compared with theoretical and experimental results from a reference to illustrate the validity of the proposed velocity field. This indicates that the analysis presented here renders better upper bound solution than that given by Ebrahimi et al.. [An upper-bound analysis of the tube extrusion process (2008) J. Mater. Process. Technol. 99:214-220].

  13. Effect of geometric parameters on deformation behavior of simple shear extrusion

    NASA Astrophysics Data System (ADS)

    Bagherpour, E.; Qods, F.; Ebrahimi, R.

    2014-08-01

    In the present study, the effect of geometric parameters on the simple shear extrusion (SSE) process as one of the most recent severe plastic deformation methods is investigated. Three deferent curvatures for deformation channel based on linear, quadratic and sine equations are introduced. Simulation of the process is carried out by means of the commercial finite element code ABAQUS/Explicit. Effect of die profile as well as backpressure on the strain, strain rate and load of deformation is studied. Results show that the shape of die profile does not have any significant effect on the required backpressure and the load of the process. The most homogeneous distribution of strain is obtained by linear die profile. Among all die profiles, only the linear profile can provide a constant strain rate. It is shown that linear profile is also the best candidate for deformation channel in SSE process due to its feasibility and homogeneity in the distribution of stain and constant strain rate.

  14. COVERING A CORE BY EXTRUSION

    DOEpatents

    Karnie, A.J.

    1963-07-16

    A method of covering a cylindrical fuel core with a cladding metal ms described. The metal is forced between dies around the core from both ends in two opposing skirts, and as these meet the ends turn outward into an annular recess in the dics. By cutting off the raised portion formed by the recess, oxide impurities are eliminated. (AEC)

  15. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  16. Visualization of the Crystallization in Foam Extrusion Process

    NASA Astrophysics Data System (ADS)

    Tabatabaei Naeini, Alireza

    In this study, crystal formation of polypropylene (PP) and poly lactic acid (PLA) in the presence of CO2 in foam extrusion process was investigated using a visualization chamber and a CCD camera. The role of pre-existing crystals on the foaming behavior of PP and PLA were studied by characterizing the foam morphology. Visualization results showed that crystals formed within the die before foaming and these crystals affect the cell nucleation behavior and expansion ratio of PP and PLA significantly. Due to the fast crystallization kinetics of PP, crystallinity should be optimum to achieve uniform cell structure with high cell density and high expansion ratio. In PLA, enhancement of crystallinity is crucial for getting foam with a high expansion ratio. It was also visualized that CO2 significantly suppresses the crystallization temperature in PP through the plasticization effect as well as its influence on flow induced crystallinity.

  17. Numerical simulation of extrusion: A good tool for troubleshooting extrusion problems

    NASA Astrophysics Data System (ADS)

    Touré, Birane; Svabik, Jiri; Veaux, Michael; Bahloul, Walid; Mascia, Jean-Pierre; Abéguilé, Mikael; Seux, Thierry; Hauko, Stig-Jrale

    2013-04-01

    The paper describes different studies linked to extrusion problems encountered during production in the cable industry. Extrusion simulation or rheology analysis can be used to understand the origin of the problems in cable manufacturing and to set up durable industrial solutions by selecting the appropriate compounds, optimizing screw profiles, modifying the geometries of the tooling or adapting the processing conditions. Our investigations based on the COMPUPLAST® Virtual Extrusion Laboratory™ software, have brought large understanding and these investigations are cheaper and faster alternatives to real experiments (trials/errors) when analyzing and optimizing extrusion processes. Three examples are presented in the paper.

  18. Development and evaluation of die and container materials

    NASA Technical Reports Server (NTRS)

    Wills, R. R.; Niesz, D. E.

    1979-01-01

    X = 0.75 Beta prime Sialon (a silicon aluminum oxynitride) and Sibeon (silicon beryllium oxynitride) are promising die materials. In sessile drop tests in contact with molten silicon, beryllium contamination was less than ppm and aluminum contamination 50 ppm. A shaping die of the Sialon material was successfully fabricated. Dry milling studies for the preparation of Si3N4-Al2O3-ALN mixtures were performed with butanol, acetic anhydride, oleic acid, and triethanolamine milling aids. Optimum mixing was achieved with 0.15 percent triethanolamine using a milling time of 8 hours. Preliminary evaluation of Sibeon materials indicates that they are more resistent to molten silicon attack than Sialon. Silicon contamination from the beryllium was less than aluminum contamination even though the aluminum impurity level in the Sibeon was only 450 to 1300 ppm. Work designed to produce an aluminum-free Sibeon is described.

  19. A novel polymer extrusion micropelletization process

    NASA Astrophysics Data System (ADS)

    Aquite, William

    Polymer micropellets provide a variety of potential applications for different processes in the polymer industry. Conventional pellets are in the size range of 2.5 mm to 5 mm, while micropellets are at least ten times smaller, in the size range of 50 μm to 1000 μm. The potential benefits to a processor using micropellets include: high surface to volume ratio, high bulk density, fast and even melting rates in extrusion, improved dry flow properties, faster injection molding cycles, and consequently lower energy consumption during processing. More specialized sintering processes that require polymer powders, such as selective sintering techniques, microporous plastics parts manufacturing, and other powder sintering methods would benefit from the production of polymer micropellets since these exhibit the advantages of pellets yet have a lower average size. This work focuses on the study of a technique developed at the Polymer Engineering Center. The technique uses a microcapillary die for the production of micropellets by causing instabilities in extruded polymer threads deformed using an air stream. Tuning of process conditions allow the development of surface disturbances that promote breakup of the threads into pellets, which are subsequently cooled and collected. Although micropellets with high sphericity and a narrow size distribution can be produced using this technique, minimal changes in process conditions also lead to the production of lenticular pellets as well as pellets, fibers and threads with a wide range of size and shape distributions. This work shows how changing processing conditions achieve a variety of shapes and sizes of micropellets, broadening its application for the production of powders from a variety of polymer resins. Different approaches were used, including dimensional analysis and numerical simulation of the micropelletization process. This research reveals the influence of non-linear viscoelastic effects on the dispersion of a polymer

  20. Recrystallization behaviour of AA6063 extrusions

    NASA Astrophysics Data System (ADS)

    Zhang, K.; Pettersen, T.; Paulsen, C. O.; Marthinsen, K.; Holmedal, B.; Segatori, A.

    2015-08-01

    Cylindrical profiles of an AA6063 aluminium alloy were produced in a lab-scale direct extrusion set-up. The extrusion was performed at 300 °C, 450 °C and 550 °C, respectively, with the same ram speed. Immediate water quenching was applied to the profiles and the end of billet (butt-end) after extrusion. Microstructure and texture of the material in different states were measured by electron back-scattered diffraction. Only the profile extruded at 300 °C, was found in the deformed state after extrusion, featuring a fibrous grain structure and a strong <111> and weak <100> double fibre texture. Post-extrusion annealing of this profile at 450 °C resulted in an almost fully recrystallized structure (recrystallized fraction of 87%) and with a texture similar to that of the as-deformed state. The profile extruded at 450 °C was almost fully recrystallized (recrystallization fraction 91%) already after quenching, and with a texture characterized by a weak <111> and strong <100> double fibre. The profile extruded at 550 °C showed a partially recrystallized grain structure with recrystallization fraction of 71%, and with a texture dominated by a <100> fibre. The influence of the deformation conditions on the recrystallization behaviour, in terms of recrystallization kinetics and mechanisms, are discussed in view of these results.

  1. Influence of ultrasonic vibration on micro-extrusion.

    PubMed

    Bunget, Cristina; Ngaile, Gracious

    2011-07-01

    Micro-forming is a miniaturization technology with great potential for high productivity. Some technical challenges, however, need to be addressed before micro-forming becomes a commercially viable manufacturing process. These challenges include severe tribological conditions, difficulty in achieving desired tolerances, and short tool-life due to inability of available die materials to withstand the forces exerted on miniature dies and punches. Some of these problems can be mitigated using ultrasonic technology. The principal objectives of this work were to investigate the possibility of applying ultrasonic vibrations in the micro-forming process, to design a set of tooling for ultrasonic micro-extrusion and to observe experimentally how ultrasonic oscillations influences the forming load and the surface finish. The test results showed a significant drop on the forming load when ultrasonic vibrations were imposed, and also a significant improvement in the surface of the micro-formed parts. Based on the preliminary test results, the study demonstrated high potential for using ultrasonic oscillations as a way to overcome the difficulties brought by the miniaturization.

  2. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  3. Investigation on the effect of titanium (Ti) addition to the Mg- AZ31 alloy in the as cast and after extrusion conditions on its metallurgical and mechanical characteristics

    NASA Astrophysics Data System (ADS)

    Zaid, Adnan I. O.; Raghad; Hememat, S.

    2016-08-01

    Magnesium-aluminum alloys are versatile materials which are used in manufacturing a number of engineering and industrial parts in the automobile and aircraft industries due to their strength - to -weight -ratios. Against these preferable characteristics, magnesium is difficult to deform at room temperature; therefore it is alloyed with other elements mainly aluminum and zinc to add some required properties particularly to achieve high strength -to- weight ratio. Grain refinement is an important technology to improve the mechanical propertiesand the microstructure uniformity of the alloys. Most of the published work on grain refinement was directed toward grain refining aluminum and zinc alloys; however, the effect of the addition of rare earth material on the grain size or the mechanical behavior of Mg alloys is rare. In this paper the effect of Ti addition on the grain size, mechanical behavior, ductility, extrusion force and energy, of Mg-AZ31 alloy both in the as cast condition and after direct extrusion is investigated.

  4. Progression of a lumbar disc extrusion.

    PubMed

    Crowell, Michael S; Alitz, Curtis

    2014-11-01

    The patient was a 34-year-old woman who was referred to a physical therapist for a chief complaint of progressively worsening right buttock pain with paresthesias of the right posterior thigh and calf. Prior magnetic resonance imaging of the patient's lumbar spine revealed a large left paracentral disc extrusion at L5-S1. Following physical therapist intervention, the patient reported a new onset of left posterior thigh pain, with paresthesias of the dorsolateral aspect of the left foot. Repeat magnetic resonance imaging of the patient's lumbar spine revealed an increase in the size of the disc extrusion at L5-S1. PMID:25361862

  5. Competitive superhelical transitions involving cruciform extrusion.

    PubMed

    Zhabinskaya, Dina; Benham, Craig J

    2013-11-01

    A DNA molecule under negative superhelical stress becomes susceptible to transitions to alternate structures. The accessible alternate conformations depend on base sequence and compete for occupancy. We have developed a method to calculate equilibrium distributions among the states available to such systems, as well as their average thermodynamic properties. Here we extend this approach to include superhelical cruciform extrusion at both perfect and imperfect inverted repeat (IR) sequences. We find that short IRs do not extrude cruciforms, even in the absence of competition. But as the length of an IR increases, its extrusion can come to dominate both strand separation and B-Z transitions. Although many IRs are present in human genomic DNA, we find that extrusion-susceptible ones occur infrequently. Moreover, their avoidance of transcription start sites in eukaryotes suggests that cruciform formation is rarely involved in mechanisms of gene regulation. We examine a set of clinically important chromosomal translocation breakpoints that occur at long IRs, whose rearrangement has been proposed to be driven by cruciform extrusion. Our results show that the susceptibilities of these IRs to cruciform formation correspond closely with their observed translocation frequencies. PMID:23969416

  6. Formation of Chromosomal Domains by Loop Extrusion.

    PubMed

    Fudenberg, Geoffrey; Imakaev, Maxim; Lu, Carolyn; Goloborodko, Anton; Abdennur, Nezar; Mirny, Leonid A

    2016-05-31

    Topologically associating domains (TADs) are fundamental structural and functional building blocks of human interphase chromosomes, yet the mechanisms of TAD formation remain unclear. Here, we propose that loop extrusion underlies TAD formation. In this process, cis-acting loop-extruding factors, likely cohesins, form progressively larger loops but stall at TAD boundaries due to interactions with boundary proteins, including CTCF. Using polymer simulations, we show that this model produces TADs and finer-scale features of Hi-C data. Each TAD emerges from multiple loops dynamically formed through extrusion, contrary to typical illustrations of single static loops. Loop extrusion both explains diverse experimental observations-including the preferential orientation of CTCF motifs, enrichments of architectural proteins at TAD boundaries, and boundary deletion experiments-and makes specific predictions for the depletion of CTCF versus cohesin. Finally, loop extrusion has potentially far-ranging consequences for processes such as enhancer-promoter interactions, orientation-specific chromosomal looping, and compaction of mitotic chromosomes. PMID:27210764

  7. Improved corn protein (zein) extrusion processing

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Melt processing using a single and twin screw extruder has been carried out on zein where extrusion temperatures were varied between 100ºC and 300ºC. In addition, melt reprocessing (up to seven times) of zein was undertaken using a single screw extruder. Differential scanning calorimetry (DSC) and t...

  8. Reactive Extrusion of Zein with Glyoxal

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cross-linked zein has been produced using glyoxal as the cross-linking reagent via reactive extrusion for the first time in a twin screw extruder using dilute sodium hydroxide as catalyst. Tri(ethylene glycol) was used as a plasticizer for various items. The extrudate was then ground and processed...

  9. Continuous Severe Plastic Deformation Processing of Aluminum Alloys

    SciTech Connect

    Raghavan Srinivasan; Prabir K. Chaudhury; Balakrishna Cherukuri; Qingyou Han; David Swenson; Percy Gros

    2006-06-30

    by SPD techniques. This combination of properties makes UFG metals produced by SPD very attractive as machining, forging or extrusion stock, both from the point of view of formability as well as energy and cost saving. However, prior to this work there had been no attempt to transfer these potential benefits observed in the laboratory scale to industrial shop floor. The primary reason for this was that the laboratory scale studies had been conducted to develop a scientific understanding of the processes that result in grain refinement during SPD. Samples that had been prepared in the laboratory scale were typically only about 10-mm diameter and 50-mm long (about 0.5-inch diameter and 2-inches long). The thrust of this project was three-fold: (i) to show that the ECAE/P process can be scaled up to produce long samples, i.e., a continuous severe plastic deformation (CSPD) process, (ii) show the process can be scaled up to produce large cross section samples that could be used as forging stock, and (iii) use the large cross-section samples to produce industrial size forgings and demonstrate the potential energy and cost savings that can be realized if SPD processed stock is adopted by the forging industry. Aluminum alloy AA-6061 was chosen to demonstrate the feasibility of the approach used. The CSPD process developed using the principles of chamber-less extrusion and drawing, and was demonstrated using rolling and wire drawing equipment that was available at Oak Ridge National Laboratory. In a parallel effort, ECAE/P dies were developed for producing 100-mm square cross section SPD billets for subsequent forging. This work was carried out at Intercontinental Manufacturing Co. (IMCO), Garland TX. Forging studies conducted with the ECAE/P billets showed that many of the potential benefits of using UFG material can be realized. In particular, the material yield can be increased, and the amount of material that is lost as scrap can be reduced by as much as 50%. Forging

  10. Carbon nanotube composites prepared by ultrasonically assisted twin screw extrusion

    NASA Astrophysics Data System (ADS)

    Lewis, Todd

    Two ultrasonic twin screw extrusion systems were designed and manufactured for the ultrasonic dispersion of multi-walled carbon nanotubes in viscous polymer matrices at residence times of the order of seconds in the ultrasonic treatment zones. The first design consisted of an ultrasonic slit die attachment in which nanocomposites were treated. A second design incorporated an ultrasonic treatment section into the barrel of the extruder to utilize the shearing of the polymer during extrusion while simultaneously applying treatment. High performance, high temperature thermoset phenylethynyl terminate imide oligomer (PETI-330) and two different polyetherether ketones (PEEK) were evaluated at CNT loadings up to 10 wt%. The effects of CNT loading and ultrasonic amplitude on the processing characteristics and rheological, mechanical, electrical, thermal and morphological properties of nanocomposites were investigated. PETI and PEEK nanocomposites showed a decrease in resistivity, an increase in modulus and strength and a decrease in strain at break and toughness with increased CNT loading. Ultrasonically treated samples showed a decrease in die pressure and extruder torque with increasing ultrasonic treatment and an increase in complex viscosity and storage modulus at certain ultrasonic treatment levels. Optical microscopy showed enhanced dispersion of the CNT bundles in ultrasonically treated samples. However, no significant improvement of mechanical properties was observed with ultrasonic treatment due to lack of adhesion between the CNT and matrix in the solid state. A curing model for PETI-330 was proposed that includes the induction and curing stages to predict the degree of cure of PETI-330 under non-isothermal conditions. Induction time parameters, rate constant and reaction order of the model were obtained based on differential scanning calorimetry (DSC) data. The model correctly predicted experimentally measured degrees of cure of compression molded plaques cured

  11. Dry lubricant films for aluminum forming.

    SciTech Connect

    Wei, J.; Erdemir, A.; Fenske, G. R.

    1999-03-30

    During metal forming process, lubricants are crucial to prevent direct contact, adhesion, transfer and scuffing of workpiece materials and tools. Boric acid films can be firmly adhered to the clean aluminum surfaces by spraying their methanol solutions and provide extremely low friction coefficient (about 0.04). The cohesion strengths of the bonded films vary with the types of aluminum alloys (6061, 6111 and 5754). The sheet metal forming tests indicate that boric acid films and the combined films of boric acid and mineral oil can create larger strains than the commercial liquid and solid lubricants, showing that they possess excellent lubricities for aluminum forming. SEM analyses indicate that boric acid dry films separate the workpiece and die materials, and prevent their direct contact and preserve their surface qualities. Since boric acid is non-toxic and easily removed by water, it can be expected that boric acid films are environmentally friendly, cost effective and very efficient lubricants for sheet aluminum cold forming.

  12. Controls on extrusion at mid-ocean ridges

    NASA Astrophysics Data System (ADS)

    Buck, W. Roger; Carbotte, Suzanne M.; Mutter, Carolyn

    1997-10-01

    A magma lens can erupt to form extrusives only if it is under greater pressure than the static pressure in a column of magma reaching from the lens to the surface. The excess pressure results partly from overburden pressure caused by the presence of high- and low-density rocks (dikes and extrusives, respectively) above the lens. The thicker the pile of low-density extrusives, the lower the average overburden density. Thus, extrusion above a lens should be self-regulating, in that thickening the extrusive layer reduces the driving pressure for subsequent eruptions. Flexural stresses may affect extrusion by altering the pressure on a magma chamber. For ridges lacking an axial valley, we predict that deeper magma lenses should correlate with thicker extrusive layers, consistent with recent observations.

  13. Displaced capillary dies

    DOEpatents

    Kalejs, Juris P.; Chalmers, Bruce; Surek, Thomas

    1984-01-01

    An asymmetrical shaped capillary die made exclusively of graphite is used to grow silicon ribbon which is capable of being made into solar cells that are more efficient than cells produced from ribbon made using a symmetrically shaped die.

  14. Displaced capillary dies

    DOEpatents

    Kalejs, Juris P.; Chalmers, Bruce; Surek, Thomas

    1982-01-01

    An asymmetrical shaped capillary die made exclusively of graphite is used to grow silicon ribbon which is capable of being made into solar cells that are more efficient than cells produced from ribbon made using a symmetrically shaped die.

  15. Packaged die heater

    SciTech Connect

    Spielberger, Richard; Ohme, Bruce Walker; Jensen, Ronald J.

    2011-06-21

    A heater for heating packaged die for burn-in and heat testing is described. The heater may be a ceramic-type heater with a metal filament. The heater may be incorporated into the integrated circuit package as an additional ceramic layer of the package, or may be an external heater placed in contact with the package to heat the die. Many different types of integrated circuit packages may be accommodated. The method provides increased energy efficiency for heating the die while reducing temperature stresses on testing equipment. The method allows the use of multiple heaters to heat die to different temperatures. Faulty die may be heated to weaken die attach material to facilitate removal of the die. The heater filament or a separate temperature thermistor located in the package may be used to accurately measure die temperature.

  16. Dynamic-tensile-extrusion response of fluoropolymers

    SciTech Connect

    Brown, Eric N; Trujillo, Carl P; Gray, George T

    2009-01-01

    The current work applies the recently developed Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) technique to polytetrafluoroethylene (PTFE) and polychlorotrifluoroethylene (PCTFE). Similar to the Taylor Impact Rod, Dynamic-Tensile-Extrusion is a strongly integrated test, probing a wide range of strain rates and stress states. However, the stress state is primarily tensile enabling investigation of dynamic tensile failure modes. Here we investigate the influence of this propensity to neck or not between PCTFE and PTFE on their response under dynamic tensile extrusion loading. The results of the Dyn-Ten-Ext technique are compared with two classic techniques. Both polymers have been investigated using Tensile Split Hopkinson Pressure Bar. The quasistatic and dynamic responses of both fluoro-polymers have been extensively characterized. The two polymers exhibit significantly different failure behavior under tensile loading at moderate strain rates. Polytetrafluoroethylene resists formation of a neck and exhibits significant strain hardening. Independent of temperature or strain rate, PTFE sustains true strains to failure of approximately 1.5. Polychlorotrifluoroethylene, on the other hand, consistently necks at true strains of approximately 0.05.

  17. HIGH PRESSURE DIES

    DOEpatents

    Wilson, W.B.

    1960-05-31

    A press was invented for subjecting specimens of bismuth, urania, yttria, or thoria to high pressures and temperatures. The press comprises die parts enclosing a space in which is placed an electric heater thermally insulated from the die parts so as not to damage them by heat. The die parts comprise two opposed inner frustoconical parts and an outer part having a double frustoconical recess receiving the inner parts. The die space decreases in size as the inner die parts move toward one another against the outer part and the inner parts, though very hard, do not fracture because of the mode of support provided by the outer part.

  18. [Harmony in dying].

    PubMed

    Meyer, H

    1990-02-13

    Dying and death have scarcely before our time preoccupied so many. Some even seem to thrive from thanatology. Do we physicians however consecrate patience and time to the dying of our next or our patients? Did we learn in medical school or with our patients to assist a dying person? Did we search for answers to death and dying by asking philosophers, physicians or musicians? Can we follow their reasoning in profit for our patients or for ourselves? Harmony in death can possibly be found in a harmonious life in our splendid and humane profession. Modest personal experience enriched by reflections tries imperfectly to bring harmony as hope to our dying.

  19. Investigation of High Speed Friction Test for Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Ooki, K.; Takahashi, S.

    2016-08-01

    To shorten the development stage of automobiles, FEM simulation has been applied. It was important to increase the accuracy of the sheet metal simulation results. The friction coefficient between the sheet metal and dies the greatly affected the simulation results. Therefore, apparatus for measuring the friction coefficient with a specific press forming speed (300 mm/s) has been developed. The materials of the sheet metals and dies were aluminum alloys and die steel respectively. It was found that the friction was affected by the difference between the velocity of the sheet metal and that of the dies.

  20. Improved die castings through plasma surface modification, improved sensors and die soldering prevention. Quarterly progress report 1, July 1--September 30, 1994

    SciTech Connect

    Mobley, C.; Brevick, J.

    1994-10-17

    This quarterly report covers activities of the Die Casting Research project during the period July 1, 1994 through September 30, 1994, at The Ohio State University. The objective of the Die Casting Research project is to enhance the competitiveness of the US die casting industry. To accomplish this objective, the Center for Die Casting at The Ohio State University shall perform tasks that focus on three general areas: the application of plasma surface modifications to aluminum and zinc casting dies; the development and evaluation of systems to monitor temperature, pressure, and gas content of die casting cavities; and the determination of causes of die soldering in zinc die castings. This quarterly report covers work on Task 2 -- Commercial Sensor Evaluation.

  1. Extrusion of pea starch containing lysozyme and determination of antimicrobial activity.

    PubMed

    Nam, S; Scanlon, M G; Han, J H; Izydorczyk, M S

    2007-11-01

    Pea starch, which has inherently good gel strength, was used as the source material for manufacturing a biodegradable and bioactive packaging material. Extrudates containing 99% pea starch and 1% lysozyme were produced under various extrusion conditions (high and low shear screw configurations, 30% to 40% moisture contents, 70 to 150 degrees C die temperatures). The physical and mechanical properties of the extrudates were determined through various expansion indices, piece and cell wall solid density, compression, and 3-point bending tests. The expansion of extrudates increased with an increase in die temperature, whereas increasing moisture content had the opposite effect. Extrudate densities decreased as extrusion temperature increased, whereas lower moisture content in the extrudate dough decreased extrudate densities. The elastic modulus and fracture strengths were highly correlated in a power-law fashion to relative density, showing that the mechanical properties of extrudates were dependent on solid density and foam structure. Up to 48% of the initial lysozyme activity was recovered from the extruded pea starch matrix. The lysozyme released from extrudates showed an inhibition zone against Brochotrix thermosphacta B2. Extruded pea starch matrix containing lysozyme has potential application as an edible and biodegradable packaging material with antimicrobial activity.

  2. Die singulation method

    DOEpatents

    Swiler, Thomas P [Albuquerque, NM; Garcia, Ernest J [Albuquerque, NM; Francis, Kathryn M [Rio Rancho, NM

    2014-01-07

    A method is disclosed for singulating die from a semiconductor substrate (e.g. a semiconductor-on-insulator substrate or a bulk silicon substrate) containing an oxide layer (e.g. silicon dioxide or a silicate glass) and one or more semiconductor layers (e.g. monocrystalline or polycrystalline silicon) located above the oxide layer. The method etches trenches through the substrate and through each semiconductor layer about the die being singulated, with the trenches being offset from each other around at least a part of the die so that the oxide layer between the trenches holds the substrate and die together. The trenches can be anisotropically etched using a Deep Reactive Ion Etching (DRIE) process. After the trenches are etched, the oxide layer between the trenches can be etched away with a HF etchant to singulate the die. A release fixture can be located near one side of the substrate to receive the singulated die.

  3. Die singulation method

    DOEpatents

    Swiler, Thomas P.; Garcia, Ernest J.; Francis, Kathryn M.

    2013-06-11

    A method is disclosed for singulating die from a semiconductor substrate (e.g. a semiconductor-on-insulator substrate or a bulk silicon substrate) containing an oxide layer (e.g. silicon dioxide or a silicate glass) and one or more semiconductor layers (e.g. monocrystalline or polycrystalline silicon) located above the oxide layer. The method etches trenches through the substrate and through each semiconductor layer about the die being singulated, with the trenches being offset from each other around at least a part of the die so that the oxide layer between the trenches holds the substrate and die together. The trenches can be anisotropically etched using a Deep Reactive Ion Etching (DRIE) process. After the trenches are etched, the oxide layer between the trenches can be etched away with an HF etchant to singulate the die. A release fixture can be located near one side of the substrate to receive the singulated die.

  4. The Ambiguous Dying Syndrome

    ERIC Educational Resources Information Center

    Bern-Klug, Mercedes

    2004-01-01

    More than one-half of the 2.4 million deaths that will occur in the United States in 2004 will be immediately preceded by a time in which the likelihood of dying can best be described as "ambiguous." Many people die without ever being considered "dying" or "at the end of life." These people may miss out on the opportunity to close important…

  5. Sputtered protective coatings for die casting dies

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.; Nieh, C.-Y.; Wallace, J. F.

    1981-01-01

    Three experimental research designs investigating candidate materials and processes involved in protective die surface coating procedures by sputter deposition, using ion beam technologies, are discussed. Various pre-test results show that none of the coatings remained completely intact for 15,000 test cycles. The longest lifetime was observed for coatings such as tungsten, platinum, and molybdenum which reduced thermal fatigue, but exhibited oxidation and suppressed crack initiation only as long as the coating did not fracture. Final test results confirmed earlier findings and coatings with Pt and W proved to be the candidate materials to be used on a die surface to increase die life. In the W-coated specimens, which remained intact on the surface after thermal fatigue testing, no oxidation was found under the coating, although a few cracks formed on the surface where the coating broke down. Further research is planned.

  6. Fatigue performance of welded aluminum deck structures

    SciTech Connect

    Haagensen, P.J.; Ranes, M.; Kluken, A.O.; Kvale, I.

    1996-12-01

    Aluminum alloys are used increasingly in load carrying structures where low weight and low maintenance costs are at a premium. Helicopter decks, structures for living quarters and personnel transfer bridges between platforms are examples of offshore applications. While these structures are not usually subjected to high fatigue loads, the increasing use of aluminum in high speed ships, and more recently in highway bridge structures, makes the question of fatigue performance more important. In this paper the fatigue properties of small scale weldments in an AA6005 alloy are compared with the results of fatigue tests on full scale sections of welded extrusions in the same material, which were used in an aluminum bridge deck structure. The fatigue performance is also compared with the fatigue clauses in the new British design code BS8118 for aluminium structures and the proposed Eurocode 9. The prospects of using a new joining technique, friction stir welding (FSW), in the production of large scale panels for deck and ship hull structures is discussed. The FSW process is described briefly, and some fatigue test data are presented.

  7. Is Dying Young Worse than Dying Old?

    ERIC Educational Resources Information Center

    Jecker, Nancy S.; Schneiderman, Lawrence J.

    1994-01-01

    Notes that, in contemporary Western society, people feel death of small child is greater injustice than death of older adult and experience correspondingly greater sorrow, anger, regret, or bitterness when very young person dies. Contrasts these attitudes with those of ancient Greece and shows relevance that different attitudes toward death have…

  8. Micromechanical die attachment surcharge

    DOEpatents

    Filter, William F.; Hohimer, John P.

    2002-01-01

    An attachment structure is disclosed for attaching a die to a supporting substrate without the use of adhesives or solder. The attachment structure, which can be formed by micromachining, functions purely mechanically in utilizing a plurality of shaped pillars (e.g. round, square or polygonal and solid, hollow or slotted) that are formed on one of the die or supporting substrate and which can be urged into contact with various types of mating structures including other pillars, a deformable layer or a plurality of receptacles that are formed on the other of the die or supporting substrate, thereby forming a friction bond that holds the die to the supporting substrate. The attachment structure can further include an alignment structure for precise positioning of the die and supporting substrate to facilitate mounting the die to the supporting substrate. The attachment structure has applications for mounting semiconductor die containing a microelectromechanical (MEM) device, a microsensor or an integrated circuit (IC), and can be used to form a multichip module. The attachment structure is particularly useful for mounting die containing released MEM devices since these devices are fragile and can otherwise be damaged or degraded by adhesive or solder mounting.

  9. Replantation as treatment for extrusive luxation.

    PubMed

    Hamanaka, Elizane Ferreira; Nogueira, Lamis Meorin; Pires, Willian Ricardo; Panzarini, Sônia Regina; Poi, Wilson Roberto; Sonoda, Celso Koogi

    2015-01-01

    In the treatment of extrusive luxation cases, it is important that the repositioning of extruded tooth in the socket is done as soon as possible. If this does not occur, periapical clot becomes organized and makes replantation difficult reposition. In this article the patient referred to the Clinics for dental trauma sustaining extrusive luxation of the maxillary right central incisor. The patient reported having suffered a bicycle accident 12 days before, which caused traumatic tooth injuries. The repositioning was attempted without success and an alternative form of treatment was necessary to solve the case. Intentional tooth replantation, which is the deliberate extraction of the tooth and its replantation, was indicated. This technique allows clot removal and correct repositioning of the extruded tooth. Care should be taken as endodontic treatment is required for the prevention of subsequent infection-related resorption. Intracanal dressing with calcium hydroxide was used for 30 days before final root filling. Splint, systemic antibiotics and avoidance of further damage to the root surface is also important. After 49 months, showed clinical and radiographic characteristics of normality and demonstrates the availability of this technique to adversity in trauma.

  10. Copper-based dispersion hardened materials obtained by extrusion

    SciTech Connect

    Agbalyan, S.A.; Martirosyan, N.S.; Arutyunyan, A.S.

    1994-07-01

    Using the results of differential thermal analysis, the sintering parameters and extrusion temperatures for the fabrication of Cu-Cr-Zn-TiC powder alloys were determined. The optimal compositions, and techniques for their production were identified. Industrial tests of electrodes prepared by extrusion of the dispersion hardened materials showed that their durability is 3-5 times greater than that of standard electrodes.

  11. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    NASA Technical Reports Server (NTRS)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  12. Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

  13. Abl suppresses cell extrusion and intercalation during epithelium folding.

    PubMed

    Jodoin, Jeanne N; Martin, Adam C

    2016-09-15

    Tissue morphogenesis requires control over cell shape changes and rearrangements. In the Drosophila mesoderm, linked epithelial cells apically constrict, without cell extrusion or intercalation, to fold the epithelium into a tube that will then undergo epithelial-to-mesenchymal transition (EMT). Apical constriction drives tissue folding or cell extrusion in different contexts, but the mechanisms that dictate the specific outcomes are poorly understood. Using live imaging, we found that Abelson (Abl) tyrosine kinase depletion causes apically constricting cells to undergo aberrant basal cell extrusion and cell intercalation. abl depletion disrupted apical-basal polarity and adherens junction organization in mesoderm cells, suggesting that extruding cells undergo premature EMT. The polarity loss was associated with abnormal basolateral contractile actomyosin and Enabled (Ena) accumulation. Depletion of the Abl effector Enabled (Ena) in abl-depleted embryos suppressed the abl phenotype, consistent with cell extrusion resulting from misregulated ena Our work provides new insight into how Abl loss and Ena misregulation promote cell extrusion and EMT.

  14. Preparation of chalcogenide glass fiber using an improved extrusion method

    NASA Astrophysics Data System (ADS)

    Jiang, Chen; Wang, Xunsi; Zhu, Minming; Xu, Huijuan; Nie, Qiuhua; Dai, Shixun; Tao, Guangming; Shen, Xiang; Cheng, Ci; Zhu, Qingde; Liao, Fangxing; Zhang, Peiquan; Zhang, Peiqing; Liu, Zijun; Zhang, Xianghua

    2016-05-01

    We developed the extrusion method to prepare arsenic-free chalcogenide glass fibers with glass cladding. By using the double nested extrusion molds and the corresponding isolated stacked extrusion method, the utilization rate of glass materials was greatly improved compared with the conventional extrusion method. Fiber preforms with optimal stability of core/cladding ratio throughout the 160 mm length were prepared using the developed extrusion method. Typical fiber structure defects between the core/cladding interface, such as bubbles, cracks, and core diameter variation, were effectively eliminated. Ge-Sb-Se/S chalcogenide glasses were used to form a core/cladding pair and fibers with core/cladding structure were prepared by thermally drawing the extruded preforms. The transmission loss, fiber bending loss, and other optical characters of the fibers were also investigated.

  15. Study of protective coatings for aluminum die casting molds

    NASA Astrophysics Data System (ADS)

    Peter, Ildiko; Rosso, Mario; Gobber, Federico Simone

    2015-12-01

    In this paper, the development and characterization of some protective coatings on steel substrate are presented. The coatings are realized by plasma spray techniques. The substrate material used is a Cr-Mo-V based hot work tool steel, initially submitted to vacuum heat treatment to achieve homogeneous hardness. The main attention is focused on the study of wear and on the characterization of the interface between the substrate material and the coating layer, because of their key role in determining the resistance of the coating layer. Simulation of friction and wear processes is performed by pin-on-disk test and the tested samples are observed by scanning electron microscopy.

  16. High conductivity, low cost aluminum composite for thermal management

    SciTech Connect

    Sommer, J.L.

    1997-04-01

    In order to produce an inexpensive packaging material that exhibits high thermal conductivity and low CTE, Technical Research Associates, Inc. (TRA) has shown in Phase I the feasibility of incorporating natural flake graphite in an aluminum matrix. TRA has developed a proprietary coating technique where graphite flakes have been coated with a thin layer of molybdenum/molybdenum carbide (approximately 0.2 microns). This barrier coating can protect the graphite flake from chemical reaction and high temperature degradation in molten aluminum silicon alloys. Methods to successfully vacuum infiltrate coated flake with molten aluminum alloys were developed. The resulted metal matrix composites exhibited lower CTE than aluminum metal. The CTE of the composites were significantly lower than aluminum and its alloys. The CTE can potentially be tailored for specific applications. The in plane thermal conductivity was higher than the aluminum matrix alloy. The thermal conductivity and CTE of the composite may be significantly improved by improving the bond strength of the molybdenum coating on the graphite flake. The flake can potentially be incorporated in the molten aluminum and pressure die cast to align the flakes within the aluminum matrix. By preferentially aligning high conductivity graphite flakes within a plane or direction, the thermal conductivity of the resulting composite will be above pure aluminum in the alignment direction.

  17. Aluminum and Young Artists.

    ERIC Educational Resources Information Center

    Anderson, Thomas

    1980-01-01

    The author suggests a variety of ways in which aluminum and aluminum foil can be used in elementary and junior high art classes: relief drawing and rubbing; printing; repousse; sculpture; mobiles; foil sculpture; and three dimensional design. Sources of aluminum supplies are suggested. (SJL)

  18. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  19. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  20. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    SciTech Connect

    Dai, Qiang; Kelly, Jarod C.; Burnham, Andrew; Elgowainy, Amgad

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  1. Extrusion Pretreatment of Lignocellulosic Biomass: A Review

    PubMed Central

    Zheng, Jun; Rehmann, Lars

    2014-01-01

    Bioconversion of lignocellulosic biomass to bioethanol has shown environmental, economic and energetic advantages in comparison to bioethanol produced from sugar or starch. However, the pretreatment process for increasing the enzymatic accessibility and improving the digestibility of cellulose is hindered by many physical-chemical, structural and compositional factors, which make these materials difficult to be used as feedstocks for ethanol production. A wide range of pretreatment methods has been developed to alter or remove structural and compositional impediments to (enzymatic) hydrolysis over the last few decades; however, only a few of them can be used at commercial scale due to economic feasibility. This paper will give an overview of extrusion pretreatment for bioethanol production with a special focus on twin-screw extruders. An economic assessment of this pretreatment is also discussed to determine its feasibility for future industrial cellulosic ethanol plant designs. PMID:25334065

  2. Turbine airfoil fabricated from tapered extrusions

    DOEpatents

    Marra, John J

    2013-07-16

    An airfoil (30) and fabrication process for turbine blades with cooling channels (26). Tapered tubes (32A-32D) are bonded together in a parallel sequence, forming a leading edge (21), a trailing edge (22), and pressure and suction side walls (23, 24) connected by internal ribs (25). The tapered tubes may be extruded without camber to simplify the extrusion process, then bonded along matching surfaces (34), forming a non-cambered airfoil (28), which may be cambered in a hot forming process and cut (48) to length. The tubes may have tapered walls that are thinner at the blade tip (T1) than at the base (T2), reducing mass. A cap (50) may be attached to the blade tip. A mounting lug (58) may be forged (60) on the airfoil base and then machined, completing the blade for mounting in a turbine rotor disk.

  3. When Somebody Dies

    MedlinePlus

    ... alguien muere All living things — including bugs and fish and people — die. It's difficult, even for grownups, ... kind of death for families and friends to deal with because it happens so fast. There is ...

  4. Hot-melt extrusion--basic principles and pharmaceutical applications.

    PubMed

    Lang, Bo; McGinity, James W; Williams, Robert O

    2014-09-01

    Originally adapted from the plastics industry, the use of hot-melt extrusion has gained favor in drug delivery applications both in academia and the pharmaceutical industry. Several commercial products made by hot-melt extrusion have been approved by the FDA, demonstrating its commercial feasibility for pharmaceutical processing. A significant number of research articles have reported on advances made regarding the pharmaceutical applications of the hot-melt extrusion processing; however, only limited articles have been focused on general principles regarding formulation and process development. This review provides an in-depth analysis and discussion of the formulation and processing aspects of hot-melt extrusion. The impact of physicochemical properties of drug substances and excipients on formulation development using a hot-melt extrusion process is discussed from a material science point of view. Hot-melt extrusion process development, scale-up, and the interplay of formulation and process attributes are also discussed. Finally, recent applications of hot-melt extrusion to a variety of dosage forms and drug substances have also been addressed.

  5. Eulerian hydrocode modeling of a dynamic tensile extrusion experiment (u)

    SciTech Connect

    Burkett, Michael W; Clancy, Sean P

    2009-01-01

    Eulerian hydrocode simulations utilizing the Mechanical Threshold Stress flow stress model were performed to provide insight into a dynamic extrusion experiment. The dynamic extrusion response of copper (three different grain sizes) and tantalum spheres were simulated with MESA, an explicit, 2-D Eulerian continuum mechanics hydrocode and compared with experimental data. The experimental data consisted of high-speed images of the extrusion process, recovered extruded samples, and post test metallography. The hydrocode was developed to predict large-strain and high-strain-rate loading problems. Some of the features of the features of MESA include a high-order advection algorithm, a material interface tracking scheme and a van Leer monotonic advection-limiting. The Mechanical Threshold Stress (MTS) model was utilized to evolve the flow stress as a function of strain, strain rate and temperature for copper and tantalum. Plastic strains exceeding 300% were predicted in the extrusion of copper at 400 m/s, while plastic strains exceeding 800% were predicted for Ta. Quantitative comparisons between the predicted and measured deformation topologies and extrusion rate were made. Additionally, predictions of the texture evolution (based upon the deformation rate history and the rigid body rotations experienced by the copper during the extrusion process) were compared with the orientation imaging microscopy measurements. Finally, comparisons between the calculated and measured influence of the initial texture on the dynamic extrusion response of tantalum was performed.

  6. The anisotropy of aluminum and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Hosford, William F.

    2006-05-01

    The anisotropy of textured aluminum is approximated by a yield criterion with an exponent of eight. The use of this criterion in metal-forming analyses has improved the understanding of the formability of aluminum and other metals. The effect of anisotropy on the limiting drawing ratio in cupping is less than that expected from the quadratic Hill yield criterion and the effect of texture on forming limit diagrams is negligible. A method of predicting the effect of strain-path changes on forming limit curves of aluminum alloy sheets has proven to agree with experiments.

  7. Outgassing measurement of the aluminum alloy UHV chamber

    NASA Technical Reports Server (NTRS)

    Miyamoto, M.; Itoh, T.; Komaki, S.; Narushima, K.; Ishimaru, H.

    1986-01-01

    A large vacuum chamber (580 mm diameter) was fabricated from an aluminum alloy surface treated by a special process normally used on small chambers. The chamber was tested unbaked and baked at various temperatures, pressures, and holding periods. The chamber was filled with N2 gas, and the outgassing rate was measured after one hour. Then the ultimate pressure was measured. Outgassing rates for baked and unbaked groups were compared. It is concluded that the same surface treatment technique can be used on both large and small chambers produced by the same special extrusion process.

  8. High-efficiency approach for fabricating MTE rotor by micro-EDM and micro-extrusion

    NASA Astrophysics Data System (ADS)

    Geng, Xuesong; Chi, Guanxin; Wang, Yukui; Wang, Zhenlong

    2014-07-01

    Micro-gas turbine engine (MTE) rotor is an important indicator of its property, therefore, the manufacturing technology of the microminiature rotor has become a hot area of research at home and abroad. At present, the main manufacturing technologies of the MTE rotor are directed forming fabrication technologies. However, these technologies have a series of problems, such as complex processing technology high manufacturing cost, and low processing efficiency, and so on. This paper takes advantage of micro electric discharge machining (micro-EDM) in the field of microminiature molds manufacturing, organizes many processing technologies of micro-EDM reasonably to improve processing accuracy, presents an integrated micro-EDM technology and its process flow to fabricate MTE rotor die, and conducts a series of experiments to verify efficiency of this integrated micro-EDM. The experiments results show that the MTE rotor die has sharp outline and ensure the good consistency of MTE rotor blades. Meanwhile, the MTE rotor die is applied to micro extrusion equipment, and technologies of micro-EDM and micro forming machining are combined based on the idea of the molds manufacturing, so the MTE rotor with higher aspect ratio and better consistency of blades can be manufactured efficiently. This research presents an integrated micro-EDM technology and its process flow, which promotes the practical process of MTE effectively.

  9. Calibrator device for the extrusion of cable coatings

    NASA Astrophysics Data System (ADS)

    Garbacz, Tomasz; Dulebová, Ľudmila; Spišák, Emil; Dulebová, Martina

    2016-05-01

    This paper presents selected results of theoretical and experimental research works on a new calibration device (calibrators) used to produce coatings of electric cables. The aim of this study is to present design solution calibration equipment and present a new calibration machine, which is an important element of the modernized technology extrusion lines for coating cables. As a result of the extrusion process of PVC modified with blowing agents, an extrudate in the form of an electrical cable was obtained. The conditions of the extrusion process were properly selected, which made it possible to obtain a product with solid external surface and cellular core.

  10. Is dying young worse than dying old?

    PubMed

    Jecker, N S; Schneiderman, L J

    1994-02-01

    In contemporary Western society, people experience the deaths of older and younger persons differently. We are disposed to feel that the death of a small child is a greater injustice than the death of an older adult, and we experience correspondingly greater sorrow, anger, regret or bitterness when a very young person dies. This article examines these responses critically to determine whether they are backed by ethical considerations that reason can discern and defend. We contrast contemporary attitudes with those of ancient Greece and show the relevance that different attitudes toward death have for health care decision making.

  11. Analysis of Solid State Bonding in the Extrusion Process of Magnesium Alloys --Numerical Prediction and Experimental Verification

    NASA Astrophysics Data System (ADS)

    Alharthi, Nabeel H.

    The automotive industry developments focused on increasing fuel efficiency are accomplished by weight reduction of vehicles, which consequently results in less negative environmental impact. Usage of low density materials such as Magnesium alloys is an approach to replace heavier structural components. One of the challenges in deformation processing of Magnesium is its low formability attributed to the hexagonal close packed (hcp) crystal structure. The extrusion process is one of the most promising forming processes for Magnesium because it applies a hydrostatic compression state of stress during deformation resulting in improved workability. Many researchers have attempted to fully understand solid state bonding during deformation in different structural materials such as Aluminum, Copper and other metals and alloys. There is a lack of sufficient understanding of the extrusion welding in these materials as well as very limited knowledge on this subject for hollow profiles made from Magnesium alloys. The weld integrity and the characteristic of the welding microstructure are generally unknown. In this dissertation three related research projects are investigated by using different tools such as microstructure characterization, mechanical testing, thermo-mechanical physical simulation and finite element numerical modeling. Project 1: Microstructure characterization supported by mechanical testing of the extrusion welding regions in Magnesium alloy AM30 extrudate. The microstructure characterization was conducted using Light Optical Microscopy (LOM), in addition to LOM the electron backscattered diffraction (EBSD) technique was implemented to characterize in depth the deformed and welded microstructure. Project 2: Finite element numerical simulation of AM30 extrudate to model different process parameters and their influence on localized state variables such as strain, strain rate, temperature and normal pressure within the weld zone. Project 3: Physical simulation

  12. Extrusion-formed uranium-2.4 wt. % article with decreased linear thermal expansion and method for making the same

    DOEpatents

    Anderson, Robert C.; Jones, Jack M.; Kollie, Thomas G.

    1982-01-01

    The present invention is directed to the fabrication of an article of uranium-2.4 wt. % niobium alloy in which the linear thermal expansion in the direction transverse to the extrusion direction is less than about 0.98% between 22.degree. C. and 600.degree. C. which corresponds to a value greater than the 1.04% provided by previous extrusion operations over the same temperature range. The article with the improved thermal expansion possesses a yield strength at 0.2% offset of at least 400 MPa, an ultimate tensile strength of 1050 MPa, a compressive yield strength of at least 0.2% offset of at least 675 MPa, and an elongation of at least 25% over 25.4 mm/sec. To provide this article with the improved thermal expansion, the uranium alloy billet is heated to 630.degree. C. and extruded in the alpha phase through a die with a reduction ratio of at least 8.4:1 at a ram speed no greater than 6.8 mm/sec. These critical extrusion parameters provide the article with the desired decrease in the linear thermal expansion while maintaining the selected mechanical properties without encountering crystal disruption in the article.

  13. Initiator Effects in Reactive Extrusion of Starch Graft Copolymers

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch with water-soluble polymers such as polyacrylamide have potential applications including hydrogels, superabsorbents, and thickening agents. Reactive extrusion is a rapid, continuous method for production of starch graft copolymers with high reaction and grafting efficienc...

  14. Intrusion and extrusion of water in hydrophobic mesopores

    NASA Astrophysics Data System (ADS)

    Lefevre, B.; Saugey, A.; Barrat, J. L.; Bocquet, L.; Charlaix, E.; Gobin, P. F.; Vigier, G.

    2004-03-01

    We present experimental and theoretical results on intrusion-extrusion cycles of water in hydrophobic mesoporous materials, characterized by independent cylindrical pores. The intrusion, which takes place above the bulk saturation pressure, can be well described using a macroscopic capillary model. Once the material is saturated with water, extrusion takes place upon reduction of the externally applied pressure. Our results for the extrusion pressure can only be understood by assuming that the limiting extrusion mechanism is the nucleation of a vapor bubble inside the pores. A comparison of calculated and experimental nucleation pressures shows that a proper inclusion of line tension effects is necessary to account for the observed values of nucleation barriers. Negative line tensions of order 10-11 J m-1 are found for our system, in reasonable agreement with other experimental estimates of this quantity.

  15. Studies in reactive extrusion processing of biodegradable polymeric materials

    NASA Astrophysics Data System (ADS)

    Balakrishnan, Sunder

    Various reaction chemistries such as Polymerization, Polymer cross-linking and Reactive grafting were investigated in twin-screw extruders. Poly (1,4-dioxan-2-one) (PPDX) was manufactured in melt by the continuous polymerization of 1,4-dioxan-2-one (PDX) monomer in a twin-screw extruder using Aluminum tri-sec butoxide (ATSB) initiator. Good and accurate control over molecular weight was obtained by controlling the ratio of monomer to initiator. A screw configuration consisting of only conveying elements was used for the polymerization. The polymerization reaction was characterized by a monomer-polymer dynamic equilibrium, above the melting temperature of the polymer, limiting the equilibrium conversion to 78-percent. Near complete (˜100-percent) conversion was obtained on co-polymerizing PDX monomer with a few mol-percent (around 8-percent) Caprolactone (CL) monomer in a twin-screw extruder using ATSB initiator. The co-polymers exhibited improved thermal stability with reduction in glass transition temperature. The extruder was modeled as an Axial Dispersed Plug Flow Reactor for the polymerization of CL monomer using Residence Time Distribution (RTD) Analysis. The model provided a good fit to the experimental RTD and conversion data. Aliphatic and aliphatic-aromatic co-polyesters, namely Polycaprolactone (PCL) and Poly butylenes (adipate-co-terephthalate) (Ecoflex) were cross-linked in a twin-screw extruder using radical initiator to form micro-gel reinforced biodegradable polyesters. Cross-linked Ecoflex was further extrusion blended with talc to form blends suitable to be blown into films. A screw configuration consisting of conveying and kneading elements was found to be effective in dispersion of the talc particles (5--10 microns) in the polyester matrix. While the rates of crystallization increased for the talc filled polyester blends, overall crystallinity reduced. Mechanical, tear and puncture properties of films made using the talc filled polyester blends

  16. High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

    NASA Astrophysics Data System (ADS)

    Sce, Andrea; Caporale, Lorenzo

    2014-07-01

    Finding a good solution for thermal management problems is every day more complex. due to the power density and the required performances. When a solution suitable for high volumes is needed. die-casting and extrusion are the most convenient technologies. However designers have to face the well-known limitations for those processes. High Density Die Casting (HDDC) is a process under advanced development. in order to overcome the extrusion and traditional die casting limits by working with alloys having much better thermal performances than the traditional die-casting process. while keeping the advantages of a flexible 3D design and a low cost for high volumes. HDDC offers the opportunity to design combining different materials (aluminium and copper. aluminium and stainless steel) obtaining a structure with zero porosity and overcoming some of die-casting limits. as shown in this paper. A dedicated process involving embedded heat pipes is currently under development in order to offer the possibility to dramatically improve the heat spreading.

  17. Mechanical Properties of Solid-State Recycled 4xxx Aluminum Alloy Chips

    NASA Astrophysics Data System (ADS)

    Tokarski, Tomasz

    2016-08-01

    The direct production of aluminum from bauxite ores is known to be a very energetic-intensive operation compared to other metallurgical processes. Due to energy issues and the rapid increase in aluminum demand, new kinds of aluminum production processes are required. Aluminum waste recycling, which has an advantage of lowering the cost of electric power consumption, is considered to be an alternative route for material manufacturing. In this work, the way of reusing aluminum EN-AC 44000 alloy scraps by hot extrusion was presented. Metal chips of different sizes and morphology were cold compacted into billet form and then hot extruded. Mechanical properties investigations combined with microstructure observations were performed. Mechanical anisotropy behavior of material was evaluated on the base of tensile test experiments performed on samples machined at 0°, 45°, and 90°, respectively, to the extrusion direction. It was found that the initial size of the chips has an influence on the mechanical properties of the received profiles. Samples produced from fine chips revealed higher tensile strength in comparison to larger chips, which can be attributed to a refined microstructure containing fine, hard Si particles and Fe-rich intermetallic phases. Finally, it was found that anisotropic behavior of chip-based profiles is similar to conventionally cast and extruded materials which prove good bonding quality between chips.

  18. Mechanical Properties of Solid-State Recycled 4xxx Aluminum Alloy Chips

    NASA Astrophysics Data System (ADS)

    Tokarski, Tomasz

    2016-06-01

    The direct production of aluminum from bauxite ores is known to be a very energetic-intensive operation compared to other metallurgical processes. Due to energy issues and the rapid increase in aluminum demand, new kinds of aluminum production processes are required. Aluminum waste recycling, which has an advantage of lowering the cost of electric power consumption, is considered to be an alternative route for material manufacturing. In this work, the way of reusing aluminum EN-AC 44000 alloy scraps by hot extrusion was presented. Metal chips of different sizes and morphology were cold compacted into billet form and then hot extruded. Mechanical properties investigations combined with microstructure observations were performed. Mechanical anisotropy behavior of material was evaluated on the base of tensile test experiments performed on samples machined at 0°, 45°, and 90°, respectively, to the extrusion direction. It was found that the initial size of the chips has an influence on the mechanical properties of the received profiles. Samples produced from fine chips revealed higher tensile strength in comparison to larger chips, which can be attributed to a refined microstructure containing fine, hard Si particles and Fe-rich intermetallic phases. Finally, it was found that anisotropic behavior of chip-based profiles is similar to conventionally cast and extruded materials which prove good bonding quality between chips.

  19. Making Ceramic/Polymer Parts By Extrusion Stereolithography

    NASA Technical Reports Server (NTRS)

    Stuffle, Kevin; Mulligan, A.; Creegan, P.; Boulton, J. M.; Lombardi, J. L.; Calvert, P. D.

    1996-01-01

    Extrusion stereolithography developmental method of computer-controlled manufacturing of objects out of ceramic/polymer composite materials. Computer-aided design/computer-aided manufacturing (CAD/CAM) software used to create image of desired part and translate image into motion commands for combination of mechanisms moving resin dispenser. Extrusion performed in coordination with motion of dispenser so buildup of extruded material takes on size and shape of desired part. Part thermally cured after deposition.

  20. Aspects of aluminum toxicity

    SciTech Connect

    Hewitt, C.D.; Savory, J.; Wills, M.R. )

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  1. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  2. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  3. Encapsulation of Liquids Via Extrusion--A Review.

    PubMed

    Tackenberg, Markus W; Kleinebudde, Peter

    2015-01-01

    Various encapsulation techniques are known for pharmaceutical applications. Extrusion is of minor importance. However, extrusion is used to obtain granules with encapsulate liquid active ingredients (AI) like essential oils and flavours for food applications since decades. Many of these AIs can be used for agrochemical, home care, and pharmaceutical products, too. Thus, the focus of this review is on the interdisciplinary presentation and evaluation of the available knowledge about the encapsulation process via extrusion. The desired microcapsule structure is discussed at the outset. The microcapsule is compared to the alternative glassy solid solution system, before an overview of suitable excipients is given. In the next section the development of the extrusion technique, used for encapsulation processes, is presented. Thereby, the focus is on encapsulation using twin-screw extruders. Additionally, the influence of the downstream processes on the products is discussed, too. The understanding of the physical processes during extrusion is essential for specifically adjustment of the desired product properties and thus, highlighted in this paper. Unfortunately not all processes, especially the mixing process, are well studied. Suggestions for further studies, to improve process understanding and product quality, are given, too. The last part of this review focuses on the characterization of the obtained granules, especially AI content, encapsulation efficiency, and storage stability. In conclusion, extrusion is a standard technique for flavour encapsulation, but future studies, may lead to more (pharmaceutical) applications and new products.

  4. Experiences of the dying.

    PubMed

    Schoenbeck, Susan L

    2011-01-01

    It is often a mystery to us how we have come to know and believe in certain things. Beliefs are like guests who come up to a door. They come in only if the host opens it and invites them in. Otherwise they are turned away, unable to enter. LPNs/LVNs are invited to reflect on their experiences and expand their knowledge and beliefs. There is growing recognition that bedside talks of the dying, spirit travel and near-death events are real events for the people who experience them. LPNs/ LVNs are encouraged to expand their knowledge and beliefs about dying.

  5. [Human dying has changed].

    PubMed

    Llano Escobar, A

    1990-01-01

    In the modern era, the act of dying, at least in the West, presents a series of new characteristics resulting from scientific and technological progress and social changes. More and more frequently, humans die in the strange surroundings of medical establishments without the support of their loved ones and without the opportunity of taking part in decisions related to their own deaths. In the light of the serious personal and social problems caused by this transformation of human death, bioethics emerges as an attempt to uncover options that are more humane.

  6. Orthodontic extrusion of horizontally impacted mandibular molars

    PubMed Central

    Ma, Zhigui; Yang, Chi; Zhang, Shanyong; Xie, Qianyang; Shen, Yuqing; Shen, Pei

    2014-01-01

    Objective: To introduce and evaluate a novel approach in treating horizontally impacted mandibular second and third molars. Materials and methods: An orthodontic technique was applied for treatment of horizontally impacted mandibular second and third molars, which included a push-type spring for rotation first, and then a cantilever for extrusion. There were 8 mandibular third molars (M3s) and 2 second molars (M2s) in this study. Tooth mobility, extraction time, the inclination and parallelism of the impacted tooth, alveolar bone height of the adjacent tooth, and the relationship of impacted M3 and the inferior alveolar nerve (IAN) were evaluated. Results: Two horizontally impacted M2s could be upright in the arch and good occlusal relationships were obtained after treatment. All impacted M3s were successfully separated from the IAN, without any neurologic consequences. The average extraction time was 5 minutes. There was a significant change in the inclination and parallelism of the impacted tooth after treatment. A new bone apposition with the average height of 3.2 mm was noted distal to the adjacent tooth. Conclusions: This two-step orthodontic technique as presented here may be a safe and feasible alternative in management of severely horizontally impacted mandibular molars, which achieves a successful separation of M3s from the IAN and an excellent position for M2s. PMID:25419364

  7. Mitotic chromosome compaction via active loop extrusion

    NASA Astrophysics Data System (ADS)

    Goloborodko, Anton; Imakaev, Maxim; Marko, John; Mirny, Leonid; MIT-Northwestern Team

    During cell division, two copies of each chromosome are segregated from each other and compacted more than hundred-fold into the canonical X-shaped structures. According to earlier microscopic observations and the recent Hi-C study, chromosomes are compacted into arrays of consecutive loops of ~100 kilobases. Mechanisms that lead to formation of such loop arrays are largely unknown. Here we propose that, during cell division, chromosomes can be compacted by enzymes that extrude loops on chromatin fibers. First, we use computer simulations and analytical modeling to show that a system of loop-extruding enzymes on a chromatin fiber self-organizes into an array of consecutive dynamic loops. Second, we model the process of loop extrusion in 3D and show that, coupled with the topo II strand-passing activity, it leads to robust compaction and segregation of sister chromatids. This mechanism of chromosomal condensation and segregation does not require additional proteins or specific DNA markup and is robust against variations in the number and properties of such loop extruding enzymes. Work at NU was supported by the NSF through Grants DMR-1206868 and MCB-1022117, and by the NIH through Grants GM105847 and CA193419. Work at MIT was supported by the NIH through Grants GM114190 R01HG003143.

  8. Sodium Extrusion by Internally Dialyzed Squid Axons

    PubMed Central

    Brinley, F. J.; Mullins, L. J.

    1967-01-01

    A method has been developed which allows a length of electrically excitable squid axon to be internally dialyzed against a continuously flowing solution of defined composition. Tests showed that diffusional exchange of small molecules in the axoplasm surrounding the dialysis tube occurred with a half-time of 2–5 min, and that protein does not cross the wall of the dialysis tube. The composition of the dialysis medium was (mM): K isethionate 151, K aspartate 151, taurine 275, MgCI2 4–10, NaCl 80, KCN 2, EDTA 0.1, ATP 5–10, and phosphoarginine 0–10. The following measurements were made: resting Na influx 57 pmole/cm2sec (n = 8); resting potassium efflux 59 pmole/ cm2sec (n = 4); stimulated Na efflux 3.1 pmole/cm2imp (n = 9); stimulated K efflux 2.9 pmole/cm2imp (n = 3); resting Na efflux 48 pmole/cm2sec (n = 18); Q10 Na efflux 2.2 (n = 5). Removal of ATP and phosphoarginine from the dialysis medium (n = 4) or external application of strophanthidin (n = 1) reversibly reduced Na efflux to 10–13 pmole/cm2sec. A general conclusion from the study is that dialyzed squid axons have relatively normal passive permeability properties and that a substantial fraction of the Na efflux is under metabolic control although the Na extrusion mechanism may not be working perfectly. PMID:6063685

  9. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  10. MTBE OXIDATION BY BIFUNCTIONAL ALUMINUM

    EPA Science Inventory

    Bifunctional aluminum, prepared by sulfating zero-valent aluminum with sulfuric acid, has a dual functionality of simultaneously decomposing both reductively- and oxidatively-degradable contaminants. In this work, the use of bifunctional aluminum for the degradation of methyl te...

  11. Illustration of cross flow of polystyrene melts through a coathanger die

    NASA Astrophysics Data System (ADS)

    Schöppner, V.; Henke, B.

    2015-05-01

    To design an optimal coathanger die with a uniform flow rate distribution and low pressure drop, it is essential to understand the flow conditions in the die. This is important because the quality of the product is influenced by the flow velocity and the flow rate distribution. In extrusion dies, cross flows also occur in addition to the main flow, which flow perpendicular to the main flow. This results in pressure gradients in the extrusion direction, which have an influence on flow distribution and pressure drop in the die. In recent decades, quantitative representation and analysis of physical flow processes have made considerable progress in predicting the weather, developing drive technologies and designing aircraft using simulation methods and lab trials. Using the flow-line method, the flow is analyzed in flat film extrusion dies with a rectangular cross-section, in particular cross flows. The simplest method to visualize the flow is based on the measurement of obstacle orientation in the flow field by adding individual particles. A near-surface flow field can be visualized by using wool or textile yarns. By sticking thin, frayed at the ends of strands of wool surface that is to be examined cross flows, near-wall profiles of the flow and vortex and separation regions can be visualized. A further possibility is to add glass fibers and analyze the fiber orientation by microscopy and x-ray analysis. In this paper the influence of process parameters (e.g. melt temperatures and throughput) on cross flow and fiber orientation is described.

  12. Effect of Zr addition on the mechanical characteristics and wear resistance of Al grain refined by Ti after extrusion

    NASA Astrophysics Data System (ADS)

    Zaid, Adnan I. O.; Al-Qawabah, S. M. A.

    2016-08-01

    Aluminum and its alloys are normally grain refined by Ti or Ti+B to transfer their columnar structure during solidification into equiaxed one which improves their mechanical behavior and surface quality. In this paper, the effect of addition of Zr on the metallurgical, and mechanical aspects, hardness, ductility and wear resistance of commercially pure aluminum grain refined by Ti after extrusion is investigated. Zr was added at a level of 0.1% which corresponds to the peretectic limit at the Al-Zr phase diagram. The experimental work was carried out on the specimens after direct extrusion. It was found that addition of Ti resulted in decrease of Al grain size, whereas addition of Zr alone or in the presence of Ti, resulted in reduction of Al grain size. This led to increase of Al hardness. The effect of the addition of Ti or Zr alone resulted almost in the same enhancement of Al mechanical characteristics. As for the strain hardening index,n, increase was obtained when Zr was added alone or in the presence of Ti. Hence pronounced improvement of its formability. Regarding the effect of Zr addition on the wear resistance of aluminum; it was found that at small loads and speeds addition of Ti or Zr or both together resulted in deterioration of its wear resistance whereas at higher loads and speeds resulted in pronounced improvement of its wear resistance. Finally, the available Archard model and the other available models which consider only the mass loss failed to describe the wear mechanism of Al and its micro-alloys because they do not consider the mushrooming effect at the worn end.

  13. Die andere Revolution

    NASA Astrophysics Data System (ADS)

    Kippenhahn, Rudolf

    2005-05-01

    War Kopernikus der größte Revolutionär des naturwissenschaftlichen Weltbildes? Seine Erkenntnisse waren der Beginn eines jahrhundertelangen Denkprozesses, welcher zur Einsicht führte, dass im Weltall die gleichen physikalischen Gesetze gelten wie auf der Erde.

  14. Die Kosmologie der Griechen.

    NASA Astrophysics Data System (ADS)

    Mittelstraß, J.

    Contents: 1. Mythische Eier. 2. Thales-Welten. 3. "Alles ist voller Götter". 4. Griechische Astronomie. 5. "Rettung der Phänomene". 6. Aristotelische Kosmololgie. 7. Aristoteles-Welt und Platon-Welt. 8. Noch einmal: die Göttlichkeit der Welt. 9. Griechischer Idealismus.

  15. High energy density aluminum battery

    DOEpatents

    Brown, Gilbert M.; Paranthaman, Mariappan Parans; Dai, Sheng; Dudney, Nancy J.; Manthiram, Arumugan; McIntyre, Timothy J.; Sun, Xiao-Guang; Liu, Hansan

    2016-10-11

    Compositions and methods of making are provided for a high energy density aluminum battery. The battery comprises an anode comprising aluminum metal. The battery further comprises a cathode comprising a material capable of intercalating aluminum or lithium ions during a discharge cycle and deintercalating the aluminum or lithium ions during a charge cycle. The battery further comprises an electrolyte capable of supporting reversible deposition and stripping of aluminum at the anode, and reversible intercalation and deintercalation of aluminum or lithium at the cathode.

  16. 78 FR 67115 - Aluminum Extrusions From the People's Republic of China: Intent To Rescind 2012 Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-08

    ... Suspended Investigation; Opportunity To Request Administrative Review, 78 FR 25420, 25424 (May 1, 2013). \\2..., 78 FR 38924 (June 28, 2013) (Initiation Notice). \\4\\ See Letter from Hong Kong Gree regarding ``No... India: Rescission of Countervailing Duty Administrative Review, 77 FR 19634 (April 2, 2012); see...

  17. 75 FR 69403 - Aluminum Extrusions From the People's Republic of China: Notice of Preliminary Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-12

    ... FR 22109 (``Initiation Notice''). \\4\\ See Policy Bulletin 05.1: Separate-Rates Practice and... Antidumping Duty Investigations, 75 FR 51243 (August 19, 2010). Scope of the Investigation The merchandise..., 62 FR 27296, 27323 (May 19, 1997). \\8\\ See Notice of Initiation, 75 FR at 22110. On May 10,...

  18. 78 FR 34986 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-11

    ... and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 77 FR 40565 (July... the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) (``Order''). \\3... Duty Administrative Review and Final Rescission, in Part, 72 FR 58809 (October 17, 2007),...

  19. 76 FR 323 - Aluminum Extrusions From the People's Republic of China: Notice of Amended Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-04

    ... Determination of Targeted Dumping, 75 FR 69403 (November 12, 2010) (``Preliminary Determination''). On November... Reviews and Partial Termination of Administrative Reviews, 61 FR 57391, 57392 (November 6, 1996), and... Results of Antidumping Duty Administrative Reviews and Termination in Part, 62 FR 11825 (March 13,...

  20. 75 FR 57441 - Aluminum Extrusions From the People's Republic of China: Alignment of Final Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-21

    ... Countervailing Duty Investigation, 75 FR 22114 (April 27, 2010) (Initiation), and accompanying Initiation... Investigation, 75 FR 22108 (April 27, 2010). The countervailing and antidumping duty investigations have the... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010). \\1\\ Public and business proprietary...

  1. 77 FR 65671 - Aluminum Extrusions From the People's Republic of China: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-30

    ... FR 25679 (May 1, 2012). \\2\\ See Initiation of Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 77 FR 40565 (July 10, 2012) (Initiation). Between June and... Antidumping Duty Administrative Review, 74 FR 21781 (May 11, 2009). Assessment The Department will instruct...

  2. 75 FR 22109 - Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-27

    ... Duties; Final Rule, 62 FR 27296, 27323 (May 19, 1997)), we are setting aside a period for interested... Antidumping Duty Investigations, 73 FR 74930 (December 10, 2008). The Department stated that ``withdrawal will... China: Initiation of Antidumping Duty Investigation, 73 FR 10221, 10225 (February 26, 2008);...

  3. 75 FR 54302 - Aluminum Extrusions From the People's Republic of China: Preliminary Affirmative Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-07

    ... Countervailing Duty Investigation, 75 FR 22114 (April 27, 2010) (Initiation), and accompanying Initiation... Countervailing Duty Investigation, 75 FR 34982 (June 21, 2010). On July 8, 2010, petitioners' submitted new... value of the RMB. See Initiation, 75 FR at 22117. On August 30, 2010, the Department issued a...

  4. Navigating "Assisted Dying".

    PubMed

    Schipper, Harvey

    2016-02-01

    Carter is a bellwether decision, an adjudication on a narrow point of law whose implications are vast across society, and whose impact may not be realized for years. Coupled with Quebec's Act Respecting End-of-life Care it has sharply changed the legal landscape with respect to actively ending a person's life. "Medically assisted dying" will be permitted under circumstances, and through processes, which have yet to be operationally defined. This decision carries with it moral assumptions, which mean that it will be difficult to reach a unifying consensus. For some, the decision and Act reflect a modern acknowledgement of individual autonomy. For others, allowing such acts is morally unspeakable. Having opened the Pandora's Box, the question becomes one of navigating a tolerable societal path. I believe it is possible to achieve a workable solution based on the core principle that "medically assisted dying" should be a very rarely employed last option, subject to transparent ongoing review, specifically as to why it was deemed necessary. My analysis is based on 1. The societal conditions in which have fostered demand for "assisted dying", 2. Actions in other jurisdictions, 3. Carter and Quebec Bill 52, 4. Political considerations, 5. Current medical practice. Leading to a series of recommendations regarding. 1. Legislation and regulation, 2. The role of professional regulatory agencies, 3. Medical professions education and practice, 4. Public education, 5. Health care delivery and palliative care. Given the burden of public opinion, and the legal steps already taken, a process for assisted-dying is required. However, those legal and regulatory steps should only be considered a necessary and defensive first step in a two stage process. The larger goal, the second step, is to drive the improvement of care, and thus minimize assisted-dying. PMID:27169205

  5. Is the Aluminum Hypothesis Dead?

    PubMed Central

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  6. Is the Aluminum Hypothesis dead?

    PubMed

    Lidsky, Theodore I

    2014-05-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust.

  7. Anodizing Aluminum with Frills.

    ERIC Educational Resources Information Center

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are also…

  8. Increased body aluminum. An independent risk factor in patients undergoing long-term hemodialysis

    SciTech Connect

    Chazan, J.A.; Blonsky, S.L.; Abuelo, J.G.; Pezzullo, J.C.

    1988-08-01

    The clinical course and aluminum status of 38 patients who had been receiving dialysis for at least eight years and were still undergoing dialysis in 1985 were evaluated. Twenty-nine had evidence of increased aluminum burden, although only three had evidence of overt aluminum toxicity, and nine did not have evidence of increased aluminum burden. The patients in both the high- and low-aluminum group were similar with regard to age, the cause of their renal failure, presence of hypertension or coronary artery disease, previous parathyroidectomy, and a number of biochemical parameters, along with the amount of prescribed aluminum. All patients were followed up for the next two years or until they died. The amount of ingested aluminum was reduced, and in selected patients, treatment with intermittent infusions of deferoxamine mesylate was instituted. There were no deaths in the low-aluminum group, but ten of 29 died in the high-aluminum group: seven of vascular disease and three of infection. In addition, morbidity as defined by hospitalization for coronary or cerebral vascular disease or infection occurred in only two of the nine patients in the low-aluminum group and in 19 of the 29 patients in the high-aluminum group. These observations imply that the occurrence of increased body aluminum, as suggested by aluminum blood levels or by results of bone biopsies in some patients, has an adverse effect on morbidity and mortality and should be considered as a possible independent risk factor in patients who are receiving long-term hemodialysis.

  9. Spray-formed tooling and aluminum strip

    SciTech Connect

    McHugh, K.M.

    1995-11-01

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. De Laval nozzles offer an alternative method to the more conventional spray nozzle designs. Two applications are described: high-volume production of aluminum alloy strip, and the production of specialized tooling, such as injection molds and dies, for rapid prototyping.

  10. Herausforderungen durch die deutsche Wiedervereinigung

    NASA Astrophysics Data System (ADS)

    Stäglin, Reiner

    Die Wiedervereinigung stellte auch die Statistik vor große Aufgaben. Die als Organ der staatlichen Planung staatsnah orientierte Statistik der DDR musste auf das zur Neutralität und wissenschaftlichen Unabhängigkeit verpflichtete System der Bundesrepublik umgestellt werden. Ebenso verlangten die Universitäten eine Neuorientierung. Die Deutsche Statistische Gesellschaft hat sich vor allem dreier Aufgaben mit großem Engagement, aber auch mit Bedachtsamkeit angenommen: Aufnahme und Integration der Statistiker aus den neuen Bundesländern in die Gesellschaft, Begleitung der Neuausrichtung des Faches Statistik an deren Hochschulen und Sicherung sowie Nutzung von Datenbeständen der ehemaligen DDR.

  11. Aluminum structural applications

    SciTech Connect

    Lucas, G.

    1996-05-01

    Extensive research by aluminum producers and automakers in the 1980s resulted in the development of technologies that enable building of aluminum cars that meet and exceed all the expectations of today`s drivers and passengers, yet weigh several hundred pounds less than their steel counterparts. The Acura NSX sports car, the Audi A8, and the Jaguar XJ220 have all been introduced. Ford has built 40 aluminum-intensive automobiles based on the Taurus/Sable for test purposes, and General Motors recently announced an aluminum-structured electric vehicle. The design flexibility that aluminum allows is shown by these examples. Each uses a somewhat different technology that is particularly suited to the vehicle and its market.

  12. The Aluminum Smelting Process

    PubMed Central

    2014-01-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  13. The aluminum smelting process.

    PubMed

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development.

  14. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    PubMed

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys.

  15. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    PubMed

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys. PMID:23948441

  16. Die Face Engineering based Springback Compensation Strategy and Implementation

    NASA Astrophysics Data System (ADS)

    Tang, Arthur; Lee, Wing; He, Jeanne; Xu, Jinbo; Liu, Kesu; Chen, Chin Chun

    2005-08-01

    Springback or shape change has been one of the major challenges in sheet metal fabrication, particularly with increase application of high strength steel (HSS) and aluminum alloys in automotive stamping. Springback, an elastic material recovery after the unloading of stamping tools, causes variations and inconsistencies of final part dimensions. Minor or mild springback usually can be corrected in the re-strike process. Excessive springback must be corrected so the part will be produced within the given design tolerance and dimension. The commonly used Spring Forward approaches and shape compensations such as over-crown and over-bending are proven effective to alleviate excessive springback. To enhance these approaches, a new strategy of Die Face Engineering (DFE) based processing is proposed to quickly and easily to achieve the maximum allowable compensation using the under cut (or die lock) as the primary criteria. The implementation of the die face compensation through iterative FEA calculation, automatic surface mapping, projection and manual morphing are crucial to meet production environment requirements in terms of generating NC quality CAD surfaces of the compensated or morphed die face. In this paper, the strategy of the die face compensation with the consideration of the under cut criteria is presented. The implementation of various processes to enable user to perform the die face compensation task in a production environment is also discussed. Finally, two examples are shown to demonstrate the implementation of the proposed springback compensation scheme based on the combined CAE/CAD methodology.

  17. Die Face Engineering based Springback Compensation Strategy and Implementation

    SciTech Connect

    Tang, Arthur; Lee Wing; He, Jeanne; Xu Jinbo; Liu Kesu; Chen Chinchun

    2005-08-05

    Springback or shape change has been one of the major challenges in sheet metal fabrication, particularly with increase application of high strength steel (HSS) and aluminum alloys in automotive stamping. Springback, an elastic material recovery after the unloading of stamping tools, causes variations and inconsistencies of final part dimensions. Minor or mild springback usually can be corrected in the re-strike process. Excessive springback must be corrected so the part will be produced within the given design tolerance and dimension. The commonly used Spring Forward approaches and shape compensations such as over-crown and over-bending are proven effective to alleviate excessive springback. To enhance these approaches, a new strategy of Die Face Engineering (DFE) based processing is proposed to quickly and easily to achieve the maximum allowable compensation using the under cut (or die lock) as the primary criteria. The implementation of the die face compensation through iterative FEA calculation, automatic surface mapping, projection and manual morphing are crucial to meet production environment requirements in terms of generating NC quality CAD surfaces of the compensated or morphed die face. In this paper, the strategy of the die face compensation with the consideration of the under cut criteria is presented. The implementation of various processes to enable user to perform the die face compensation task in a production environment is also discussed. Finally, two examples are shown to demonstrate the implementation of the proposed springback compensation scheme based on the combined CAE/CAD methodology.

  18. Modeling the Mechanical Performance of Die Casting Dies

    SciTech Connect

    R. Allen Miller

    2004-02-27

    The following report covers work performed at Ohio State on modeling the mechanical performance of dies. The focus of the project was development and particularly verification of finite element techniques used to model and predict displacements and stresses in die casting dies. The work entails a major case study performed with and industrial partner on a production die and laboratory experiments performed at Ohio State.

  19. Sediment Core Extrusion Method at Millimeter Resolution Using a Calibrated, Threaded-rod.

    PubMed

    Schwing, Patrick T; Romero, Isabel C; Larson, Rebekka A; O'Malley, Bryan J; Fridrik, Erika E; Goddard, Ethan A; Brooks, Gregg R; Hastings, David W; Rosenheim, Brad E; Hollander, David J; Grant, Guy; Mulhollan, Jim

    2016-01-01

    Aquatic sediment core subsampling is commonly performed at cm or half-cm resolution. Depending on the sedimentation rate and depositional environment, this resolution provides records at the annual to decadal scale, at best. An extrusion method, using a calibrated, threaded-rod is presented here, which allows for millimeter-scale subsampling of aquatic sediment cores of varying diameters. Millimeter scale subsampling allows for sub-annual to monthly analysis of the sedimentary record, an order of magnitude higher than typical sampling schemes. The extruder consists of a 2 m aluminum frame and base, two core tube clamps, a threaded-rod, and a 1 m piston. The sediment core is placed above the piston and clamped to the frame. An acrylic sampling collar is affixed to the upper 5 cm of the core tube and provides a platform from which to extract sub-samples. The piston is rotated around the threaded-rod at calibrated intervals and gently pushes the sediment out the top of the core tube. The sediment is then isolated into the sampling collar and placed into an appropriate sampling vessel (e.g., jar or bag). This method also preserves the unconsolidated samples (i.e., high pore water content) at the surface, providing a consistent sampling volume. This mm scale extrusion method was applied to cores collected in the northern Gulf of Mexico following the Deepwater Horizon submarine oil release. Evidence suggests that it is necessary to sample at the mm scale to fully characterize events that occur on the monthly time-scale for continental slope sediments.

  20. Sediment Core Extrusion Method at Millimeter Resolution Using a Calibrated, Threaded-rod.

    PubMed

    Schwing, Patrick T; Romero, Isabel C; Larson, Rebekka A; O'Malley, Bryan J; Fridrik, Erika E; Goddard, Ethan A; Brooks, Gregg R; Hastings, David W; Rosenheim, Brad E; Hollander, David J; Grant, Guy; Mulhollan, Jim

    2016-01-01

    Aquatic sediment core subsampling is commonly performed at cm or half-cm resolution. Depending on the sedimentation rate and depositional environment, this resolution provides records at the annual to decadal scale, at best. An extrusion method, using a calibrated, threaded-rod is presented here, which allows for millimeter-scale subsampling of aquatic sediment cores of varying diameters. Millimeter scale subsampling allows for sub-annual to monthly analysis of the sedimentary record, an order of magnitude higher than typical sampling schemes. The extruder consists of a 2 m aluminum frame and base, two core tube clamps, a threaded-rod, and a 1 m piston. The sediment core is placed above the piston and clamped to the frame. An acrylic sampling collar is affixed to the upper 5 cm of the core tube and provides a platform from which to extract sub-samples. The piston is rotated around the threaded-rod at calibrated intervals and gently pushes the sediment out the top of the core tube. The sediment is then isolated into the sampling collar and placed into an appropriate sampling vessel (e.g., jar or bag). This method also preserves the unconsolidated samples (i.e., high pore water content) at the surface, providing a consistent sampling volume. This mm scale extrusion method was applied to cores collected in the northern Gulf of Mexico following the Deepwater Horizon submarine oil release. Evidence suggests that it is necessary to sample at the mm scale to fully characterize events that occur on the monthly time-scale for continental slope sediments. PMID:27585268

  1. Heated die facilitates tungsten forming

    NASA Technical Reports Server (NTRS)

    Chattin, J. H.; Haystrick, J. E.; Laughlin, J. C.; Leidy, R. A.

    1966-01-01

    Tungsten forming in a press brake employs a bottom die assembly with a heating manifold between two water-cooled die sections. The manifold has hydrogen-oxygen burners spaced along its length for even heat during forming.

  2. Die kalte Zunge

    NASA Astrophysics Data System (ADS)

    Bartels, Sören; Müller, Rüdiger

    Gefühlte Temperaturen. Ist ein Null Grad Celsius kalter Metallstab eigentlich kälter als ein Holzstab mit der selben Temperatur? Rein physikalisch gesehen natürlich nicht, aber wenn wir beide Stäbe anfassen, kommt uns der Metallstab deutlich kälter vor. Und wer kennt nicht die Szene aus dem Film Dumm und Dümmer in der Harry mit seiner Zunge am Metallrahmen des Skilifts hängen bleibt.Würde das auch passieren, wenn man an einem eiskalten Stück Holz lecken würde? Wohl kaum, doch woran liegt das eigentlich? Unterschiedliche Materialien haben verschiedene Fähigkeiten, Wärme zu übertragen und zu leiten. So transportiert Metall die von der Zunge ausgehende Wärme sehr schnell weiter und verändert seine Temperatur kaum, während die Zunge abkühlt. Holz hingegen leitet Wärme fast gar nicht und daher wird der Teil, der von der Zunge berührt wird, aufgewärmt.

  3. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    % in AM50 to over 9% in AZ91, more of the intermetallic Mg17Al12 is formed in the microstructure. For instance, for 15 increase in the aluminum content from AM50 to AM60, the volume fraction of eutectic present in the microstructure increases by 35%! Eventually, the brittle Mg17Al12 compound forms an interconnected network that reduces ductility and impact resistance. The lower aluminum in AM50 and AM60 are therefore a desirable feature in applications that call for higher impact resistance. Further improvement in impact resistance depends on the processing condition of the casting. Sound castings without porosity and impurities will have better mechanical properties. Since magnesium oxidizes readily, good melting and metal transfer practices are essential. The liquid metal has to be protected from oxidation at all times and entrainment of oxide films in the casting needs to be prevented. In this regard, there is evidence that us of vacuum to evacuate air from the die casting cavity can improve the quality of the castings. Fast cooling rates, leading to smaller grain size are beneficial and promote superior mechanical properties. Micro-segregation and banding are two additional defect types often encountered in magnesium alloys, in particular in AZ91D. While difficult to eliminate, segregation can be minimized by careful thermal management of the dies and the shot sleeve. A major source of segregation is the premature solidification in the shot sleeve. The primary solid dendrites are carried into the casting and form a heterogeneous structure. Furthermore, during the shot, segregation banding can occur. The remedies for this kind of defects include a hotter shot sleeve, use of insulating coatings on the shot sleeve and a short lag time between pouring into the shot sleeve and the shot.

  4. Psychotherapy with Older Dying Persons.

    ERIC Educational Resources Information Center

    Dye, Carol J.

    Psychotherapy with older dying patients can lead to problems of countertransference for the clinician. Working with dying patients requires flexibility to adapt basic therapeutics to the institutional setting. Goals of psychotherapy must be reconceptualized for dying clients. The problems of countertransference arise because clinicians themselves…

  5. Psychotherapy with the dying patient.

    PubMed

    Schwartz, A M; Karasu, T B

    1977-01-01

    This paper develops and describes encounters with dying patients and their families and looks for consesus of patterns and responses of possible help in confronting this situation. It offers positive suggestions for those providing care for dying patients but also acknowledges that only an intellectual grasp of the situation is not sufficient qualification for caring for the dying.

  6. [Orthodontic extrusion preliminary to implantology in the -aesthetic zone].

    PubMed

    Oosterkamp, B C M; Polder, B J

    2015-11-01

    The replacement of a missing tooth in the aesthetic zone by a dental implant is, in many respects, a challenge. In order to restore and maintain bone and soft tissue, various procedures are used varying from the immediate placement of a front tooth implant with minimal tissue grafts to an extensive treatment programme with bone grafting, possibly in combination with connective tissue grafts. Another treatment option is orthodontic extrusion. This procedure makes it possible for bone and soft tissue to be created both horizontally and vertically, as a result of which loss of vertical binding can be compensated and the primary stability of the implant can be guaranteed. The procedure for orthodontic extrusion is described on the basis of a case study. In an interdisciplinary treatment plan, orthodontic extrusion is a viable treatment alternative, which can make the immediate placement of a dental implant in the frontal region possible. PMID:26568999

  7. Microfabrication of three-dimensional filters for liposome extrusion

    NASA Astrophysics Data System (ADS)

    Baldacchini, Tommaso; Nuñez, Vicente; LaFratta, Christopher N.; Grech, Joseph S.; Vullev, Valentine I.; Zadoyan, Ruben

    2015-03-01

    Liposomes play a relevant role in the biomedical field of drug delivery. The ability of these lipid vesicles to encapsulate and transport a variety of bioactive molecules has fostered their use in several therapeutic applications, from cancer treatments to the administration of drugs with antiviral activities. Size and uniformity are key parameters to take into consideration when preparing liposomes; these factors greatly influence their effectiveness in both in vitro and in vivo experiments. A popular technique employed to achieve the optimal liposome dimension (around 100 nm in diameter) and uniform size distribution is repetitive extrusion through a polycarbonate filter. We investigated two femtosecond laser direct writing techniques for the fabrication of three-dimensional filters within a microfluidics chip for liposomes extrusion. The miniaturization of the extrusion process in a microfluidic system is the first step toward a complete solution for lab-on-a-chip preparation of liposomes from vesicles self-assembly to optical characterization.

  8. [Orthodontic extrusion preliminary to implantology in the -aesthetic zone].

    PubMed

    Oosterkamp, B C M; Polder, B J

    2015-11-01

    The replacement of a missing tooth in the aesthetic zone by a dental implant is, in many respects, a challenge. In order to restore and maintain bone and soft tissue, various procedures are used varying from the immediate placement of a front tooth implant with minimal tissue grafts to an extensive treatment programme with bone grafting, possibly in combination with connective tissue grafts. Another treatment option is orthodontic extrusion. This procedure makes it possible for bone and soft tissue to be created both horizontally and vertically, as a result of which loss of vertical binding can be compensated and the primary stability of the implant can be guaranteed. The procedure for orthodontic extrusion is described on the basis of a case study. In an interdisciplinary treatment plan, orthodontic extrusion is a viable treatment alternative, which can make the immediate placement of a dental implant in the frontal region possible.

  9. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  10. Development and Demonstration of Adanced Tooling Alloys for Molds and Dies

    SciTech Connect

    Kevin M. McHugh; Enrique J. Lavernia

    2006-01-01

    This report summarizes research results in the project Development and Demonstration of Advanced Tooling Alloys for Molds and Dies. Molds, dies and related tooling are used to manufacture most of the plastic and metal products we use every day. Conventional fabrication of molds and dies involves a multiplicity of machining, benching and heat treatment unit operations. This approach is very expensive and time consuming. Rapid Solidifcation Process (RSP) Tooling is a spray-forming technology tailored for producing molds and dies. The appraoch combines rapid solidifcation processing and net-shape materials processing in a single step. An atomized spray of a tool-forming alloy, typically a tool steel, is deposited onto an easy-to-form tool pattern to replicate the pattern's shape and surface features. By so doing, the approach eliminates many machining operations in conventional mold making, significantly reducing cost, lead time and energy. Moreover, rapid solidification creates unique microstructural features by suppressing carbide precipitation and growth, and creating metastable phases. This can result in unique material properties following heat treatment. Spray-formed and aged tool steel dies have exhibited extended life compared to conventional dies in many forming operations such as forging, extrusion and die casting. RSP Tooling technolocy was commercialized with the formation of RSP Tooling, LLC in Solon, Oh.

  11. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  12. Walnut Hulls Clean Aluminum

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1984-01-01

    Hulls inflict minimal substrate damage. Walnut hulls found to be best abrasive for cleaning aluminum surfaces prior to painting. Samples blasted with walnut hulls showed no compressive stress of surface.

  13. Corrosion Protection of Aluminum

    DOEpatents

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  14. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  15. Light weight aluminum optics

    NASA Astrophysics Data System (ADS)

    Catura, R. C.; Vieira, J. R.

    1985-09-01

    Light weight mirror blanks were fabricated by dip-brazing a core of low mass aluminum foam material to thin face sheets of solid aluminum. The blanks weigh 40% of an equivalent size solid mirror and were diamond turned to provide reflective surfaces. Optical interferometry was used to assess their dimensional stability over 7 months. No changes in flatness are observed (to the sensitivity of the measurements of a half wavelength of red light).

  16. Factors Contributing to Pilot Valve Fuel Seal Extrusion in Orbiter PRCS Thrusters

    NASA Technical Reports Server (NTRS)

    Waller, J.M.; Saulsberry, R.L.; Albright, John D.

    2000-01-01

    Extrusion of the polytetrafluoroethylene (PTFE) pilot seal used in the monomethylhydrazine (fuel) valve of the Orbiter Primary Reaction Control System (PRCS) thrusters has been implicated in numerous on-orbit thruster failures and on-ground valve failures. Two extrusion mechanisms have been proposed, one or both may be occurring. The first mechanism is attributed to thermal expansion mismatch between adjacent PTFE and metal parts used in the fuel valve, and is referred to as thermal extrusion. The second mechanism is attributed to nitrogen tetroxide (oxidizer) leakage from the adjacent oxidizer valve on the same thruster during ground turnaround, and is referred to as oxidizer-induced extrusion. Model calculations of PTFE pilot seal in an exact pilot valve configuration show that extrusion can be caused by differential thermal expansion, without the intervening influence of oxidizer. Experimental data on semitrapped PTFE and TFM (modified PTFE) specimens simulating a fuel pilot valve configuration show that thermal extrusion 1) is incremental and irreversible, 2) increases with the size of the thermal excursion, 3) decreases with successive thermal cycling, and 4) is accompanied by gap formation. Both PTFE and TFM exhibit a higher affinity for oxidizer than fuel. The property changes associated with oxidizer uptake may explain why oxidizer seals do not exhibit extrusion. Impression replicas of fuel pilot seals removed from the Orbiter fleet show two types of extrusion: extrusion of the entire seal (loaded extrusion), or extrusion of non-sealing surface (unloaded extrusion). Both extrusion types may arise from differences in service history, rather than in failure mechanism. The plausibility oxidizer-induced extrusion was evaluated. Preliminary calculations suggest that enough energy, heat, or gas may be liberated under certain operational scenarios to cause catastrophic extrusion. However, given the lack of supporting data, conclusions implicating oxidizer leakage

  17. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  18. Development of an Innovative Laser-Assisted Coating Process for Extending Lifetime of Metal Casting Dies. Final Report

    SciTech Connect

    Madhav Rao Gonvindaraju

    1999-10-18

    Die casting dies used in the metal casting industry fail due to thermal fatigue cracking accompanied by the presence of residual tensile stresses, corrosion, erosion and wear of die surfaces. This phase 1 SBIR Final Report summarize Karta Technologies research involving the development of an innovative laser coating technology for metal casting dies. The process involves depositing complex protective coatings of nanocrystalline powders of TiC followed by a laser shot peening. The results indicate a significant improvement in corrosion and erosion resistance in molten aluminum for H13 die casting die steels. The laser-coated samples also showed improved surface finish, a homogeneous and uniform coating mircrostructure. The technology developed in this research can have a significant impact on the casting industry by saving the material costs involved in replacing dies, reducing downtime and improving the quality.

  19. Dynamic Compression of Aluminum Foam Processed by a Freeform Fabrication Technique

    NASA Astrophysics Data System (ADS)

    Dannemann, Kathryn A.; Lankford, James; Nicholls, Arthur E.; Vaidyanathan, Ranji; Green, Catherine

    2004-07-01

    The compressive deformation behavior of a new type of aluminum foam was assessed under static and dynamic loading conditions. The aluminum foam investigated was processed by Advanced Ceramics Research using an extrusion freeform fabrication technique. The foam contained approximately 50 to 60 % porosity. The dynamic compression response was evaluated in air using a split Hopkinson pressure bar (SHPB) system with aluminum bars, and strain rates ranging from 600 s-1 to 2000 s-1. Compression tests were also conducted at lower strain rates (10-3 s-1 to 4 s-1) to determine the extent of strain rate strengthening. The low strain rate tests were performed with a servo-controlled hydraulic test machine. The results were analyzed as a function of foam density, structure, and process conditions.

  20. Microstructure-properties relationship in two Al-Mg-Si alloys through a combination of extrusion and aging

    NASA Astrophysics Data System (ADS)

    Cai, M.; Cheng, Gary J.

    2007-08-01

    Aluminum alloys containing magnesium and silicon as the major solutes are strengthened by precipitation of the metastable precursors (β″) of the equilibrium β (Mg2Si) phase. In this study, dynamic aging of two Al-Mg-Si alloys—the 6061 (Al-1.34% Mg2Si) and 6069 (Al-2.25% Mg2Si) alloys—was conducted through equal channel angular extrusion (ECAE). Equal channel angular extrusion-assisted dynamic aging provides the potential for improving mechanical properties. The aging time scale is reduced from ˜1,000 min. for conventional static peak aging to ˜10 min. by using ECAE-assisted dynamic aging. Compared to the significant strengthening effect in static aging treatment, a notable further increase in ultimate tensile strength is achieved by dynamic aging: over 40 MPa for the 6061 alloy and 100 MPa for the 6069 alloy. Microstructures of both aged alloys were characterized using transmission electron microscopy; dislocation-assisted precipitation was observed to be the primary precipitate nucleation and growth mechanism during the dynamic aging process. It is concluded that ECAE-assisted dynamic aging is controllable and efficient in executing aging treatment that could result in superior mechanical properties of Al-Mg-Si alloys.

  1. Track with overlapping links for dry coal extrusion pumps

    DOEpatents

    Saunders, Timothy; Brady, John D

    2014-01-21

    A chain for a particulate material extrusion pump includes a plurality of links, each of the plurality of links having a link body and a link ledge, wherein each link ledge of the plurality of links at least partially overlaps the link body of an adjacent one of the plurality of links.

  2. Cracks and extrusions caused by persistent slip bands

    NASA Astrophysics Data System (ADS)

    Brown, L. M.

    2013-09-01

    Cottrell's account of persistent slip poses a puzzle which has challenged all subsequent research. Persistent slip bands (PSB) endure repeated plastic shear which constantly produces narrower and narrower dipoles, as observed by Veyssière. At the same time, because narrow interstitial dipoles have a larger elastic energy than otherwise identical vacancy ones, shear will eject larger interstitial dipoles to the surface, whilst retaining smaller vacancy ones in the interior, thereby producing excess vacancy loops. This causes a longitudinal tensile stress (the 'fibre stress') inside the band. The ejection process lowers the energy by a term linear in the fibre stress, but increases it by a term quadratic in the fibre stress, giving rise to an equilibrium value of the fibre stress, tensile, in order-of-magnitude agreement with observations of extrusions at low temperatures, where only plasticity can occur. The fibre stress produces logarithmic infinities in the surface stress at the edges of the PSB, and thus can be responsible for sharp stage I fatigue cracks. At higher temperatures which allow pipe diffusion and/or volume diffusion, interstitial loops are drawn by the tensile fibre stress into the PSB. Then, as cyclic plasticity attempts to maintain equilibrium, the loops are ejected where the band meets the surface, producing growing extrusions. Such extrusions can grow almost without limit. At low temperatures, the rate of extrusion formation is maximal at one Burgers vector per cycle, but it will be slower than this if it is diffusion limited.

  3. Reactive extrusion of zein with glyoxal and polyethylene maleic anhydride

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In order for zein, a potentially significant co-product of the bio-ethanol industry, to be used in new markets, improved zein based products are needed. These products need to be produced by the most economical means possible. In the traditional plastics industry, extrusion techniques are the most e...

  4. Extrusion cooking with glucose supplementation reduced fumonisin concentrations and toxicity

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking involves forcing material through a heated barrel under high pressure using one (single-screw configuration) or two (twin-screw configuration) augers. We previously demonstrated (Bullerman et al., Journal of Agricultural and Food Chemistry 56:2400-2405, 2008; Voss et al., Journal o...

  5. Accurate defect die placement and nuisance defect reduction for reticle die-to-die inspections

    NASA Astrophysics Data System (ADS)

    Wen, Vincent; Huang, L. R.; Lin, C. J.; Tseng, Y. N.; Huang, W. H.; Tuo, Laurent C.; Wylie, Mark; Chen, Ellison; Wang, Elvik; Glasser, Joshua; Kelkar, Amrish; Wu, David

    2015-10-01

    Die-to-die reticle inspections are among the simplest and most sensitive reticle inspections because of the use of an identical-design neighboring-die for the reference image. However, this inspection mode can have two key disadvantages: (1) The location of the defect is indeterminate because it is unclear to the inspector whether the test or reference image is defective; and (2) nuisance and false defects from mask manufacturing noise and tool optical variation can limit the usable sensitivity. The use of a new sequencing approach for a die-to-die inspection can resolve these issues without any additional scan time, without sacrifice in sensitivity requirement, and with a manageable increase in computation load. In this paper we explore another approach for die-to-die inspections using a new method of defect processing and sequencing. Utilizing die-to-die double arbitration during defect detection has been proven through extensive testing to generate accurate placement of the defect in the correct die to ensure efficient defect disposition at the AIMS step. The use of this method maintained the required inspection sensitivity for mask quality as verified with programmed-defectmask qualification and then further validated with production masks comparing the current inspection approach to the new method. Furthermore, this approach can significantly reduce the total number of defects that need to be reviewed by essentially eliminating the nuisance and false defects that can result from a die-to-die inspection. This "double-win" will significantly reduce the effort in classifying a die-to-die inspection result and will lead to improved cycle times.

  6. Aluminum, parathyroid hormone, and osteomalacia

    SciTech Connect

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  7. Real-time Raman spectroscopy and wide-angle X-ray diffraction during single-layer and multi-layer blown film extrusion

    NASA Astrophysics Data System (ADS)

    Gururajan, Giriprasath

    Properties exhibited by blown films are controlled by the microstructure developed during their processing. Therefore, real-time measurement of microstructure during the blown film extrusion can help in better control and optimization of the process needed to obtain desired properties. The objectives of this research were (i) to conduct real-time microstructural measurements during single-layer and multi-layer blown film extrusion of polypropylene (PP) and low-density polyethylene (LDPE) using real-time Raman spectroscopy; (ii) to conduct real-time wide-angle X-ray diffraction (WAXD) during single-layer blown film extrusion of LDPE to obtain crystallinity and orientation values during the process; and (iii) to investigate the effect of blown film coextrusion on the microstructure of PP/LDPE bilayer films. The potential of real-time Raman spectroscopy as a rapid microstructure monitoring tool for better process control during blown film extrusion is demonstrated. Real-time polarized Raman spectroscopy was conducted to measure the orientation development during blown film extrusion of low-density polyethylene (LDPE). Polarized Raman spectra were obtained at different locations along the blown film line, starting from the molten state near the die and extending up to the solidified state near nip-rolls. The trans C-C symmetrical stretching vibration of PE at 1130 cm-1 was analyzed for films possessing uniaxial symmetry. Although Raman spectroscopy is a convenient technique, it is not a primary measurement technique to obtain crystallinity and orientation in fibers or films. So for the first time, a real-time wide-angle X-ray diffraction (WAXD) technique was attempted during blown film extrusion. WAXD patterns were obtained at different axial positions in the film line starting from a location near the die up to the nip-roller. The composite X-ray diffraction patterns from the bubble were analyzed and quantified for crystallinity values. From the evolution of (110) and

  8. Die Milchstraße.

    NASA Astrophysics Data System (ADS)

    Henbest, N.; Couper, H.

    This book is a German translation, by M. Röser, from the English original "The guide to the Galaxy", published in 1994 (see Abstr. 61.003.065). Contents: 1. Die Entdeckung unserer Galaxis. 2. Die Lokale Gruppe. 3. Die Geographie der Galaxis. 4. Der Perseus-Arm. 5. Der Orion-Arm. 6. Unsere lokale Nachbarschaft: ein typischer Winkel der Galaxis. 7. Der Sagittarius-Arm: innerhalb der Sonnenumlaufbahn. 8. Das Zentrum der Galaxis.

  9. Study of extrusion behaviour and porridge making characteristics of wheat and guava blends.

    PubMed

    Gandhi, Neeraj; Singh, Baljit

    2015-05-01

    Extrusion cooking studies were carried out with a view to develop an instant porridge from wheat grits and guava pulp at different levels from 10 to 50 %. The mixtures were dried to bring down the moisture content to 12, 15 or 18 % and processed using twin screw extruder. The properties of extrudates (expansion ratio and density) and porridge (water absorption index, water solubility index and sensory quality) were studied. Increase in feed moisture content and guava pulp level resulted in the decrease in expansion ratio and increase in density of the extrudates. Water absorption index (WAI) increased and water solubility index (WSI) decreased with increase in feed moisture content. With increase in level of pulp, WAI decreased and WSI increased. Highly acceptable porridge was obtained at 15 % feed moisture content and 20 and 30 % guava pulp. To the samples with selected feed moisture and pulp levels, sugar was added at 20, 25 and 30 % levels to prepare the final product. Sugar level of 30 % was found out to be most acceptable. Fruit porridge stored in LDPE and aluminum laminate pouches at ambient temperature remained acceptable upto 6 months.

  10. Where people die.

    PubMed

    Katz, B P; Zdeb, M S; Therriault, G D

    1979-01-01

    Death certificates for 1977 filed with the New York State Department of Health were studied to determine where people died. Data were examined by the location and cause of death and by the age, sex, race, and marital status of the decedent. Comparisons were made with a similar study in which U.S. data were used for 1958 events. Approximately 60 percent of all the 1977 deaths in upstate New York occurred in hospitals; only 27 percent occurred outside an institution. The location of death varied by all the factors studied. Within all age categories, males had a higher percentage of hospital deaths. In those age categories in which nursing home deaths comprised a significant proportion of total deaths, females had a higher percentage of such deaths than males. Differences in the location of death according to its cause reflect the nature of the cause of death, for example, whether it was of sudden onset or the result of chronic disease. Most people do not consider in advance where they might die. The idea that age, sex, and marital status, as well as the more obvious cause, all play a part in the location may seem surprising. Yet all these factors were found to be associated withe location of deaths in upstate New York, and there is no reason to believe that this association does not hold true for the entire nation. More research, however, needs to be done based on more years and other geographic artal stutus may be instructive as to the present state of health resources.

  11. Apical extrusion of debris: a literature review of an inherent occurrence during root canal treatment.

    PubMed

    Tanalp, J; Güngör, T

    2014-03-01

    Extrusion of intracanal debris as well as irrigants is a common occurrence during root canal treatment, and no instrument or technique has thoroughly solved this problem. Because flare-ups may arise with any irritation directed towards periapical tissues, a shaping or irrigation technique should minimize the risk of apical extrusion, even though it may not be prevented. There has been a rapid evolution of root canal instruments and irrigation systems through the last decade, and many have been assessed for their debris extrusion potential. The purpose of this review was to identify publications regarding the evaluation of debris, bacteria and irrigant extrusion during root canal treatment. A PubMed, Ovid and MEDLINE search was conducted using the keywords "apical extrusion", "debris extrusion" and "endodontic treatment". The literature search extended over a period of more than 30 years up to 2012. Content of the review was limited to apical extrusion of debris and irrigants, extrusion of liquid by irrigation methods and bacterial extrusion. Issues relevant to apical extrusion were obtained by further search in the reference sections of the retrieved articles. The review provides an update on the current status of apical extrusion.

  12. Safety evaluation of dietary aluminum.

    PubMed

    Soni, M G; White, S M; Flamm, W G; Burdock, G A

    2001-02-01

    Aluminum is a nonessential metal to which humans are frequently exposed. Aluminum in the food supply comes from natural sources, water used in food preparation, food ingredients, and utensils used during food preparations. The amount of aluminum in the diet is small, compared with the amount of aluminum in antacids and some buffered analgesics. The healthy human body has effective barriers (skin, lungs, gastrointestinal tract) to reduce the systemic absorption of aluminum ingested from water, foods, drugs, and air. The small amount of aluminum (<1%) that is systemically absorbed is excreted principally in the urine and, to a lesser extent, in the feces. No reports of dietary aluminum toxicity to healthy individuals exist in the literature. Aluminum can be neurotoxic, when injected directly into the brains of animals and when accidentally introduced into human brains (by dialysis or shrapnel). A study from Canada reports cognitive and other neurological deficits among groups of workers occupationally exposed to dust containing high levels of aluminum. While the precise pathogenic role of aluminum in Alzheimer's disease (AD) remains to be defined, present data do not support a causative role for aluminum in AD. High intake of aluminum from antacid for gastrointestinal ailments has not been reported to cause any adverse effects and has not been correlated with neurotoxicity or AD. Foods and food ingredients are generally the major dietary sources of aluminum in the United States. Cooking in aluminum utensils often results in statistically significant, but relatively small, increases in aluminum content of food. Common aluminum-containing food ingredients are used mainly as preservatives, coloring agents, leavening agents, anticaking agents, etc. Safety evaluation and approval of these ingredients by the Food and Drug Administration indicate that these aluminum-containing compounds are safe for use in foods.

  13. The Effects of Externally Solidified Product on Wave Celerity and Quality of Die Cast Products

    SciTech Connect

    Carroll Mobley; Yogeshwar Sahai; Jerry Brevick

    2003-10-10

    The cold chamber die casting process is used to produce essentially all the die cast aluminum products and about 50% of the die cast magnesium products made today. Modeling of the cold chamber die casting process and metallographic observations of cold chamber die cast products indicate that typically 5 to 20% of the shot weight is solidified in the shot sleeve before or during cavity filling. The protion of the resulting die casting which is solidified in the shot sleeve is referred to as externally solidified product, or, when identified as a casting defect, as cold flakes. This project was directed to extending the understanding of the effects of externally solidified product on the cold chamber die casting process and products to enable the production of defect-free die castings and reduce the energy associated with these products. The projected energy savings from controlling the fraction of externally solidified product in die cast components is 40 x 10 Btu through the year 2025.

  14. Aluminum Hydroxide and Magnesium Hydroxide

    MedlinePlus

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  15. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  16. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  17. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  18. Drinking water aluminum and bioavailability

    SciTech Connect

    Reiber, S.H.; Kukull, W.; Standish-Lee, P.

    1995-05-01

    This article discusses chemical considerations relative to aluminum uptake in the body and reviews aluminum concentrations, species, and distribution in natural and treated waters. The issues of bioavailability and the likelihood that aluminum in drinking water is more readily assimilated than other forms of aluminum is reviewed and rejected based on issues of solubility and likely chemical transformations that take place in the human gut.

  19. Electrically conductive anodized aluminum coatings

    NASA Technical Reports Server (NTRS)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  20. Extrusion-formed uranium-2. 4 wt % article with decreased linear thermal expansion and method for making the same. [Patent application

    DOEpatents

    Anderson, R.C.; Jones, J.M.; Kollie, T.G.

    1982-05-24

    The present invention is directed to the fabrication of an article of uranium-2.4 wt % niobium alloy in which the linear thermal expansion in the direction transverse to the extrusion direction is less than about 0.98% between 22 and 600/sup 0/C which corresponds to a value greater than the 1.04% provided by previous extrusion operations over the same temperature range. The article with the improved thermal expansion possesses a yield strength at 0.2% offset of at least 400 MPa, an ultimate tensile strength of 1050 MPa, a compressive yield strength of at least 0.2% offset of at least 675 MPa, and an elongation of at least 25% over 25.4 mm/s. To provide this article with the improved thermal expansion, the uranium alloy billet is heated to 630/sup 0/C and extruded in the alpha phase through a die with a reduction ratio of at least 8.4:1 at a ram speed no greater than 6.8 mm/s. These critical extrusion parameters provide the article with a desired decrease in the linear thermal expansion while maintaining the selected mechanical properties without encountering crystal disruption in the article.

  1. Use of paprika oily extract as pre-extrusion colouring of rice extrudates: impact of processing and storage on colour stability.

    PubMed

    Gat, Yogesh; Ananthanarayan, Laxmi

    2016-06-01

    Suitability of paprika oily extract as a pre-extrusion colouring of rice extrudate was evaluated as a function of extrusion parameters viz. moisture content, screw speed and die temperature. Most acceptable coloured rice extrudates in terms of colour and overall acceptability was achieved with addition of 3 % paprika oily extract and which is extruded at fixed conditions of 25 % feed moisture, 120 °C barrel temperature and 100 rpm screw speed. During extrusion, retention of red colour of paprika oily extract added rice extrudates increased with an increase in feed moisture and screw speed while decreased with an increase in barrel temperature. Present study was also undertaken to check effect of addition of butylated hydroxytoluene (BHT) on colour stability of coloured rice extrudates. Coloured rice extrudates were packed in polyethylene, metallised polyethylene and vacuum packaging material and subjected to storage studies for 90 days at 25 and 50 °C with 65 % relative humidity conditions. Retention of red colour (a*) of paprika oily extract added rice extrudates follows first order kinetics, showing a faster rate of degradation with half-life of 48 days when packed in metalized polyethylene and stored at higher temperature conditions. PMID:27478245

  2. Two Piece Compaction Die Design

    SciTech Connect

    Coffey, Ethan N

    2010-03-01

    Compaction dies used to create europium oxide and tantalum control plates were modeled using ANSYS 11.0. Two-piece designs were considered in order to make the dies easier to assemble than the five-piece dies that were previously used. The two areas of concern were the stresses at the interior corner of the die cavity and the distortion of the cavity wall due to the interference fit between the two pieces and the pressure exerted on the die during the compaction process. A successful die design would have stresses less than the yield stress of the material and a maximum wall distortion on the order of 0.0001 in. Design factors that were investigated include the inner corner radius, the value of the interference fit, the compaction force, the size of the cavity, and the outer radius and geometry of the outer ring. The results show that for the europium oxide die, a 0.01 in. diameter wire can be used to create the cavity, leading to a 0.0055 in. radius corner, if the radial interference fit is 0.003 in. For the tantalum die, the same wire can be used with a radial interference fit of 0.001 in. Also, for the europium oxide die with a 0.003 in. interference fit, it is possible to use a wire with a diameter of 0.006 in. for the wire burning process. Adding a 10% safety factor to the compaction force tends to lead to conservative estimates of the stresses but not for the wall distortion. However, when the 10% safety factor is removed, the wall distortion is not affected enough to discard the design. Finally, regarding the europium oxide die, when the cavity walls are increased by 0.002 in. per side or the outer ring is made to the same geometry as the tantalum die, all the stresses and wall distortions are within the desired range. Thus, the recommendation is to use a 0.006 in. diameter wire and a 0.003 in. interference fit for the europium oxide die and a 0.01 in. diameter wire and a 0.001 in. interference fit for the tantalum die. The dies can also be made to have the

  3. Process design and control of a twin screw hot melt extrusion for continuous pharmaceutical tamper-resistant tablet production.

    PubMed

    Baronsky-Probst, J; Möltgen, C-V; Kessler, W; Kessler, R W

    2016-05-25

    Hot melt extrusion (HME) is a well-known process within the plastic and food industries that has been utilized for the past several decades and is increasingly accepted by the pharmaceutical industry for continuous manufacturing. For tamper-resistant formulations of e.g. opioids, HME is the most efficient production technique. The focus of this study is thus to evaluate the manufacturability of the HME process for tamper-resistant formulations. Parameters such as the specific mechanical energy (SME), as well as the melt pressure and its standard deviation, are important and will be discussed in this study. In the first step, the existing process data are analyzed by means of multivariate data analysis. Key critical process parameters such as feed rate, screw speed, and the concentration of the API in the polymers are identified, and critical quality parameters of the tablet are defined. In the second step, a relationship between the critical material, product and process quality attributes are established by means of Design of Experiments (DoEs). The resulting SME and the temperature at the die are essential data points needed to indirectly qualify the degradation of the API, which should be minimal. NIR-spectroscopy is used to monitor the material during the extrusion process. In contrast to most applications in which the probe is directly integrated into the die, the optical sensor is integrated into the cooling line of the strands. This saves costs in the probe design and maintenance and increases the robustness of the chemometric models. Finally, a process measurement system is installed to monitor and control all of the critical attributes in real-time by means of first principles, DoE models, soft sensor models, and spectroscopic information. Overall, the process is very robust as long as the screw speed is kept low. PMID:26386253

  4. Extrusion foaming of thermoplastic cellulose acetate from renewable resources using a two-component physical blowing agent system

    NASA Astrophysics Data System (ADS)

    Hopmann, Ch.; Windeck, C.; Hendriks, S.; Zepnik, S.; Wodke, T.

    2014-05-01

    Thermoplastic cellulose acetate (CA) is a bio-based polymer with optical, mechanical and thermal properties comparable to those of polystyrene (PS). The substitution of the predominant petrol-based PS in applications like foamed food trays can lead to a more sustainable economic practice. However, CA is also suitable for more durable applications as the biodegradability rate can be controlled by adjusting the degree of substitutions. The extrusion foaming of CA still has to overcome certain challenges. CA is highly hydrophilic and can suffer from hydrolytic degradation if not dried properly. Therefore, the influence of residual moisture on the melt viscosity is rather high. Beyond, the surface quality of foam CA sheets is below those of PS due to the particular foaming behaviour. This paper presents results of a recent study on extrusion foamed CA, using a two-component physical blowing agent system compromising HFO 1234ze as blowing agent and organic solvents as co-propellant. Samples with different co-propellants are processed on a laboratory single screw extruder at IKV. Morphology and surface topography are investigated with respect to the blowing agent composition and the die pressure. In addition, relationships between foam density, foam morphology and the propellants are analysed. The choice of the co-propellant has a significant influence on melt-strength, foaming behaviour and the possible blow-up ratio of the sheet. Furthermore, a positive influence of the co-propellant on the surface quality can be observed. In addition, the focus is laid on the effect of external contact cooling of the foamed sheets after the die exit.

  5. Process design and control of a twin screw hot melt extrusion for continuous pharmaceutical tamper-resistant tablet production.

    PubMed

    Baronsky-Probst, J; Möltgen, C-V; Kessler, W; Kessler, R W

    2016-05-25

    Hot melt extrusion (HME) is a well-known process within the plastic and food industries that has been utilized for the past several decades and is increasingly accepted by the pharmaceutical industry for continuous manufacturing. For tamper-resistant formulations of e.g. opioids, HME is the most efficient production technique. The focus of this study is thus to evaluate the manufacturability of the HME process for tamper-resistant formulations. Parameters such as the specific mechanical energy (SME), as well as the melt pressure and its standard deviation, are important and will be discussed in this study. In the first step, the existing process data are analyzed by means of multivariate data analysis. Key critical process parameters such as feed rate, screw speed, and the concentration of the API in the polymers are identified, and critical quality parameters of the tablet are defined. In the second step, a relationship between the critical material, product and process quality attributes are established by means of Design of Experiments (DoEs). The resulting SME and the temperature at the die are essential data points needed to indirectly qualify the degradation of the API, which should be minimal. NIR-spectroscopy is used to monitor the material during the extrusion process. In contrast to most applications in which the probe is directly integrated into the die, the optical sensor is integrated into the cooling line of the strands. This saves costs in the probe design and maintenance and increases the robustness of the chemometric models. Finally, a process measurement system is installed to monitor and control all of the critical attributes in real-time by means of first principles, DoE models, soft sensor models, and spectroscopic information. Overall, the process is very robust as long as the screw speed is kept low.

  6. Hot extruded carbon nanotube reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Leparoux, Marc

    2012-10-19

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics. PMID:23011263

  7. Dying and multiplying life.

    PubMed

    Rodríguez-Arias, David

    2014-09-01

    It was only after James P. Lovette's death, in 2006, that I discovered that the twenty-four-year-old colleague and friend with whom I had spent so many afternoons debating issues in organ transplantation had been the first successful child heart transplantee in the world and one of the longest-living survivors of a second transplant. During the years we met, he never even hinted at the fact that three different hearts had beaten in his chest. The revelation that his life had been an almost uninterrupted chain of medical challenges suddenly made me appreciate his quirkiness in a whole new light. Organ transplantation crudely exemplifies a traditional moral dilemma between means and ends: in order to save a life, someone else has to die. Bioethicists involved in this field have the role of identifying the ethical issues surrounding organ donation and helping others to argue in an intelligible and convincing way. In my view, bioethicists have the obligation to foster a discussion as open and transparent as possible on these matters. Still, I sometimes fear that I may be helping to cause unnecessary harms to potential recipients who are desperately waiting for a vital organ. Scholars would be chillingly cold if their quest for truth systematically came at the cost of lives lost. Every life can be meaningful and provide meaning to many others. This is true even with organ recipients, who often have short lives full of considerable suffering. PMID:25231665

  8. The Dying Day

    NASA Astrophysics Data System (ADS)

    Heiles, Carl

    1993-05-01

    The 85-foot telescope's dying day was part of a week of memorably unusual weather---which, in turn, was part of a memorable winter in California (and elsewhere!). On this day, it spent several hours finishing a months-long, apparently successful observation of Zeeman splitting of the 18-cm OH lines in absorption against the Galactic center continuum source Sgr A. Later, it continued a survey of weak diffuse radio recombination lines near the Galactic plane---observations that were interrupted by strong winds, which made the telescope move to the stow position. We know the rest. Had the telescope not been destroyed, it would have been reconfigured the following day to observe the 21-cm line. It would have continued an ongoing survey of interstellar magnetic fields using Zeeman splitting of the 21-cm line. It would have begun a search for broad, weak line wings, which had been previously discovered in association with supernova remnants. It would have been involved in a number of H I mapping projects. And it would have continued its measurements of diffuse radio recombination lines. Had it not been for the inclement weather, the weekend would have seen it being used in laboratory exercises for undergraduates at UC Berkeley.

  9. Aluminum Sulfate 18 Hydrate

    ERIC Educational Resources Information Center

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  10. Aluminum Corrosion and Turbidity

    SciTech Connect

    Longtin, F.B.

    2003-03-10

    Aluminum corrosion and turbidity formation in reactors correlate with fuel sheath temperature. To further substantiate this correlation, discharged fuel elements from R-3, P-2 and K-2 cycles were examined for extent of corrosion and evidence of breaking off of the oxide film. This report discusses this study.

  11. Aluminum-ferricyanide battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-29

    A battery capable of producing high current densities with high charge capacity is described which includes an aluminum anode, a ferricyanide electrolyte and a second electrode capable of reducing ferricyanide electrolyte which is either dissolved in an alkaline solution or alkaline seawater solution. The performance of the battery is enhanced by high temperature and high electrolyte flow rates.

  12. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  13. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  14. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  15. A new flapless technique for crown lengthening after orthodontic extrusion.

    PubMed

    Braga, Giovanni; Bocchieri, Anna

    2012-02-01

    Orthodontic extrusion (OE), which is performed in many different clinical situations to move a tooth or its periodontal tissues coronally, is often associated with supracrestal fiberotomy and root planing (OEFRP) or followed by surgical crown lengthening. The OEFRP procedure must be carried out every 2 weeks during the entire extrusive orthodontic phase, and precise control of the technique itself can be quite difficult, especially when this approach is to be performed on a limited portion of the root perimeter in teeth affected by angular defects. The aim of this study was to show a new nonsurgical crown-lengthening technique, performed shortly after the completion of OE, to simultaneously achieve proper hard and soft tissue architecture. Three different illustrative situations (periodontal pocket, root fracture, and root perforation) are described.

  16. Compaction and segregation of sister chromatids via active loop extrusion

    PubMed Central

    Goloborodko, Anton; Imakaev, Maxim V; Marko, John F; Mirny, Leonid

    2016-01-01

    The mechanism by which chromatids and chromosomes are segregated during mitosis and meiosis is a major puzzle of biology and biophysics. Using polymer simulations of chromosome dynamics, we show that a single mechanism of loop extrusion by condensins can robustly compact, segregate and disentangle chromosomes, arriving at individualized chromatids with morphology observed in vivo. Our model resolves the paradox of topological simplification concomitant with chromosome 'condensation', and explains how enzymes a few nanometers in size are able to control chromosome geometry and topology at micron length scales. We suggest that loop extrusion is a universal mechanism of genome folding that mediates functional interactions during interphase and compacts chromosomes during mitosis. DOI: http://dx.doi.org/10.7554/eLife.14864.001 PMID:27192037

  17. Anal extrusion of a ventriculo peritoneal shunt tube: Endoscopic removal.

    PubMed

    Vuyyuru, Sreedhar; Ravuri, Sreenivas R; Tandra, Vamsidhar R; Panigrahi, Manas K

    2009-07-01

    We describe the extrusion of a ventriculo peritoneal shunt tube from the anus into a 6-year-old boy following the placement of a ventriculo peritoneal shunt for postoperative periventricular tumor-induced hydrocephalus. He was admitted with a complaint of extrusion of a tube through anus on and off during bowel evacuation. He was evaluated with an X-ray of the abdomen which was showing a coiled tube in descending and sigmoid colon, confirmed by sigmoidoscopy. The proximal end was exposed for external ventricular drainage and distal end was removed endoscopically. The patient was watched for peritonitis and managed conservatively. The proximal end of the tube was removed after 5 days of external ventricular drainage and after ruling out ventriculitis and meningitis. Bowel perforation by a ventriculo peritoneal tube is a rare complication. Diagnosis is often difficult and delayed. Most of the bowel perforation is seen in young patients. PMID:21887196

  18. Hot-melt extrusion of sugar-starch-pellets.

    PubMed

    Yeung, Chi-Wah; Rein, Hubert

    2015-09-30

    Sugar-starch-pellets (syn. sugar spheres) are usually manufactured through fluidized bed granulation or wet extrusion techniques. This paper introduces hot-melt extrusion (HME) as an alternative method to manufacture sugar-starch-pellets. A twin-screw extruder coupled with a Leistritz Micro Pelletizer (LMP) cutting machine was utilized for the extrusion of different types (normal-, waxy-, and high-amlyose) of corn starch, blended with varying amounts of sucrose. Pellets were characterized for their physicochemical properties including crystallinity, particle size distribution, tensile strength, and swelling expansion. Furthermore, the influence of sugar content and humidity on the product was investigated. Both sucrose and water lowered the Tg of the starch system allowing a convenient extrusion process. Mechanical strength and swelling behavior could be associated with varying amylose and amylopectin. X-ray powder diffractometric (XRPD) peaks of increasing sucrose contents appeared above 30%. This signified the oversaturation of the extruded starch matrix system with sucrose. Otherwise, had the dissolved sucrose been embedded into the molten starch matrix, no crystalline peak could have been recognized. The replacement of starch with sucrose reduced the starch pellets' swelling effect, which resulted in less sectional expansion (SEI) and changed the surface appearance. Further, a nearly equal tensile strength could be detected for sugar spheres with more than 40% sucrose. This observation stands in good relation with the analyzed values of the commercial pellets. Both techniques (fluidized bed and HME) allowed a high yield of spherical pellets (less friability) for further layering processes. Thermal influence on the sugar-starch system is still an obstacle to be controlled.

  19. Hot-melt extrusion of sugar-starch-pellets.

    PubMed

    Yeung, Chi-Wah; Rein, Hubert

    2015-09-30

    Sugar-starch-pellets (syn. sugar spheres) are usually manufactured through fluidized bed granulation or wet extrusion techniques. This paper introduces hot-melt extrusion (HME) as an alternative method to manufacture sugar-starch-pellets. A twin-screw extruder coupled with a Leistritz Micro Pelletizer (LMP) cutting machine was utilized for the extrusion of different types (normal-, waxy-, and high-amlyose) of corn starch, blended with varying amounts of sucrose. Pellets were characterized for their physicochemical properties including crystallinity, particle size distribution, tensile strength, and swelling expansion. Furthermore, the influence of sugar content and humidity on the product was investigated. Both sucrose and water lowered the Tg of the starch system allowing a convenient extrusion process. Mechanical strength and swelling behavior could be associated with varying amylose and amylopectin. X-ray powder diffractometric (XRPD) peaks of increasing sucrose contents appeared above 30%. This signified the oversaturation of the extruded starch matrix system with sucrose. Otherwise, had the dissolved sucrose been embedded into the molten starch matrix, no crystalline peak could have been recognized. The replacement of starch with sucrose reduced the starch pellets' swelling effect, which resulted in less sectional expansion (SEI) and changed the surface appearance. Further, a nearly equal tensile strength could be detected for sugar spheres with more than 40% sucrose. This observation stands in good relation with the analyzed values of the commercial pellets. Both techniques (fluidized bed and HME) allowed a high yield of spherical pellets (less friability) for further layering processes. Thermal influence on the sugar-starch system is still an obstacle to be controlled. PMID:26248144

  20. Extrusion printing for fabrication of spherical and cylindrical microlens arrays.

    PubMed

    Xing, Jiyao; Rong, Weibin; Sun, Ding; Wang, Lefeng; Sun, Lining

    2016-09-01

    In this paper, we present an extrusion printing technique for producing spherical and cylindrical plano-convex microlens arrays with controllable feature dimensions. This technique employs a robotic adhesive dispenser for robotically controlled microextrusion of ultraviolet (UV) curable polymer onto a glass substrate surface to directly deposit the microlens arrays. It provides a simple and flexible alternative to fabricate both spherical and cylindrical microlens arrays. PMID:27607269

  1. Synthesis of Tribologically Favorable Coatings for Hot Extrusion Tools by Suspension Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Erne, M.; Kolar, D.; Hübsch, C.; Möhwald, M.; Bach, Fr.-W.

    2012-06-01

    Up to now, no coating systems have been marketed in the field of direct hot extrusion, which provide both surface protection of the parts in contact with the billet (i.e., container and die) as well as a significant reduction of the frictional losses induced by the billet passing over the container walls. To dispense with the use of lubricants and to enhance the usable forming capacity and therefore the efficiency of the process, different oxide ceramics were prepared in one suspension and plasma sprayed to produce coatings. The aim was to reach a sufficient level of feedstock mixing to obtain deterministic solid solutions of the oxide phases in coatings resulting in a reduction of their coefficient of friction under dry sliding conditions. To achieve this objective, the high specific surface area of nanosized feedstock with primary particle sizes below 100 nm was used. By means of x-ray diffraction it could be proven, that the desired phases could be synthesized to varying ratios regarding the different coating systems considered here. Besides the experimental work, the fundamentals of the mixing process of different oxides are discussed with regard to the crystallographic aspects.

  2. Residence time and conversion in the extrusion of chemically reactive materials

    SciTech Connect

    Zhu, W.; Jaluria, Y.

    1999-07-01

    Extrusion is one of the most versatile and energy-efficient processes for the manufacture of polymer products, including food, pharmaceuticals and plastics. Many functions including mixing, cooking and chemical reaction can be performed in an extruder. Here, twin-screw extruders offer improved control of the residence time distribution (RTD) and mixing in materials such as plastics, rubber and food. Based on the flow and the heat transfer characteristics obtained for a self-wiping, co-rotating twin-screw extruder, the residence time and chemical reaction are studied by tracking the particles. For normally starve-fed twin-screw extruders, the length of the completely filled section is calculated as function of the process variables using the coupling of the flow with the die. With a model of the solid conveying section, the RTD for the whole extruder is calculated for corn meal at different screw speeds and flow rates. The calculated variation of RTD with the screw speed and the flow rate yields good agreement with observations from many experiments. The variation of the fully filled section length, chemical conversion and mixing effectiveness are also obtained under different operation conditions. Most of the results are in qualitative agreement with experimental results and may be used as guidelines for extruder design and determination of optimal operating condition.

  3. Mesoporous aluminum phosphite

    SciTech Connect

    El Haskouri, Jamal; Perez-Cabero, Monica; Guillem, Carmen; Latorre, Julio; Beltran, Aurelio; Beltran, Daniel; Amoros, Pedro

    2009-08-15

    High surface area pure mesoporous aluminum-phosphorus oxide-based derivatives have been synthesized through an S{sup +}I{sup -} surfactant-assisted cooperative mechanism by means of a one-pot preparative procedure from aqueous solution and starting from aluminum atrane complexes and phosphoric and/or phosphorous acids. A soft chemical extraction procedure allows opening the pore system of the parent as-prepared materials by exchanging the surfactant without mesostructure collapse. The nature of the pore wall can be modulated from mesoporous aluminum phosphate (ALPO) up to total incorporation of phosphite entities (mesoporous aluminum phosphite), which results in a gradual evolution of the acidic properties of the final materials. While phosphate groups in ALPO act as network building blocks (bridging Al atoms), the phosphite entities become basically attached to the pore surface, what gives practically empty channels. The mesoporous nature of the final materials is confirmed by X-ray diffraction (XRD), transmission electron microscopy (TEM) and N{sub 2} adsorption-desorption isotherms. The materials present regular unimodal pore systems whose order decreases as the phosphite content increases. NMR spectroscopic results confirm the incorporation of oxo-phosphorus entities to the framework of these materials and also provide us useful information concerning the mechanism through which they are formed. - Abstract: TEM image of the mesoporous aluminum phosphite showing the hexagonal disordered pore array that is generated by using surfactant micelles as template. Also a scheme emphasizing the presence of an alumina-rich core and an ALPO-like pore surface is presented.

  4. Recent Developments in Mechanochemical Materials Synthesis by Extrusion.

    PubMed

    Crawford, Deborah E; Casaban, José

    2016-07-01

    Mechanochemical synthesis, i.e., reactions conducted by grinding solid reactants together with no or minimal solvent, has been demonstrated as an excellent technique for the formation of both organic and inorganic compounds. Mechanochemistry is viewed as an alternative approach to chemical synthesis and is not always considered when developing manufacturing processes of fine chemicals. Here, recent advances are highlighted regarding mechanochemical synthesis, by utilizing a well-developed continuous technique - extrusion, and the advantages it offers to further support its use in the manufacturing of these chemicals. To put this work into context, it is shown how extrusion plays a vital role for manufacturing in the food, polymer, and pharmaceutical industries, and how the research carried out by these respective industrialists provides great insight and understanding of the technique, with the results being applicable in the chemical industry. The synthesis of metal-organic frameworks (MOFs) is highlighted herein as an excellent example showcasing the advantages that extrusion provides to the manufacture of these materials, one advantage being the exceptional space time yields (STYs) reported for these processes, at three orders of magnitude greater than conventional (solvothermal) synthesis.

  5. Topological Optimization of Beam Cross Section by Employing Extrusion Constraint

    NASA Astrophysics Data System (ADS)

    Zuberi, Rehan H.; Zhengxing, Zuo; Kai, Long

    2010-05-01

    Optimal cross-section design of beams plays a characteristic role which signifies the rigidity of the member in bending, shear and torsion load conditions. Practically modern overhead crane girders, railway bridge girders or rail tracks etc. require constant cross-section along the axial direction. Conventional topological optimization modeling procedures in such cases prove inadequate for the reason that these procedures generate non-uniform topologies along the axis of the bending member. To examine optimal topology of those structural bending members which commonly possess constant cross-section along the axis the topology optimization with extrusion constraint is more appropriate. The extrusion constraint method suggests a fresh approach to investigate optimal topologies of beam cross-section under the influence of realistic loading condition across the section at the beginning of design cycle. Presented study is focused upon the influence of various configuration and location of the load and boundary conditions on the topology of the of the beam cross-section which was not possible prior to the materialization of the extrusion or stamping constraint method. Several realistic loads and boundary conditions have been applied on the 3D beam model and optimal cross-section topologies obtained have uniform compliance history and convergent solutions. The lowest compliance criteria have been suggested to choose topologies as furthers shape and size optimization candidates during beam design process.

  6. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOEpatents

    Dusek, Joseph T.

    1993-01-01

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  7. Pharmaceutical applications of hot-melt extrusion: part I.

    PubMed

    Crowley, Michael M; Zhang, Feng; Repka, Michael A; Thumma, Sridhar; Upadhye, Sampada B; Battu, Sunil Kumar; McGinity, James W; Martin, Charles

    2007-09-01

    Interest in hot-melt extrusion techniques for pharmaceutical applications is growing rapidly with well over 100 papers published in the pharmaceutical scientific literature in the last 12 years. Hot-melt extrusion (HME) has been a widely applied technique in the plastics industry and has been demonstrated recently to be a viable method to prepare several types of dosage forms and drug delivery systems. Hot-melt extruded dosage forms are complex mixtures of active medicaments, functional excipients, and processing aids. HME also offers several advantages over traditional pharmaceutical processing techniques including the absence of solvents, few processing steps, continuous operation, and the possibility of the formation of solid dispersions and improved bioavailability. This article, Part I, reviews the pharmaceutical applications of hot-melt extrusion, including equipment, principles of operation, and process technology. The raw materials processed using this technique are also detailed and the physicochemical properties of the resultant dosage forms are described. Part II of this review will focus on various applications of HME in drug delivery such as granules, pellets, immediate and modified release tablets, transmucosal and transdermal systems, and implants.

  8. Formation of chromosomal domains in interphase by loop extrusion

    NASA Astrophysics Data System (ADS)

    Fudenberg, Geoffrey

    While genomes are often considered as one-dimensional sequences, interphase chromosomes are organized in three dimensions with an essential role for regulating gene expression. Recent studies have shown that Topologically Associating Domains (TADs) are fundamental structural and functional building blocks of human interphase chromosomes. Despite observations that architectural proteins, including CTCF, demarcate and maintain the borders of TADs, the mechanisms underlying TAD formation remain unknown. Here we propose that loop extrusion underlies the formation TADs. In this process, cis-acting loop-extruding factors, likely cohesins, form progressively larger loops, but stall at TAD boundaries due to interactions with boundary proteins, including CTCF. This process dynamically forms loops of various sizes within but not between TADs. Using polymer simulations, we find that loop extrusion can produce TADs as determined by our analyses of the highest-resolution experimental data. Moreover, we find that loop extrusion can explain many diverse experimental observations, including: the preferential orientation of CTCF motifs and enrichments of architectural proteins at TAD boundaries; TAD boundary deletion experiments; and experiments with knockdown or depletion of CTCF, cohesin, and cohesin-loading factors. Together, the emerging picture from our work is that TADs are formed by rapidly associating, growing, and dissociating loops, presenting a clear framework for understanding interphase chromosomal organization.

  9. Propulsion at low Reynolds number via beam extrusion

    NASA Astrophysics Data System (ADS)

    Gosselin, Frederick; Neetzow, Paul

    2014-03-01

    We present experimental and theoretical results on the extrusion of a slender beam in a viscous fluid. We are particularly interested in the force necessary to extrude the beam as it buckles with large amplitude due to viscous friction. The problem is inspired by the propulsion of Paramecium via trichocyst extrusion. Self-propulsion in micro-organisms is mostly achieved through the beating of flagella or cilia. However, to avoid a severe aggression, unicellular Paramecium has been observed to extrude trichocysts in the direction of the aggression to burst away. These trichocysts are rod-like organelles which, upon activation, grow to about 40 μm in length in 3 milliseconds before detaching from the animal. The drag force created by these extruding rods pushing against the viscous fluid generates thrust in the opposite direction. We developed an experimental setup to measure the force required to push a steel piano wire into an aquarium filled with corn syrup. This setup offers a near-zero Reynolds number, and allows studying deployments for a range of constant extrusion speeds. The experimental results are reproduced with a numerical model coupling a large amplitude Euler-Bernoulli beam theory with a fluid load model proportional to the local beam velocity. This study was funded in part by the The Natural Sciences and Engineering Research Council of Canada.

  10. Hydrodynamic extrusion of membrane nanotubes: the role of the cytoskeleton

    NASA Astrophysics Data System (ADS)

    Guevorkian, Karine; Borghi, Nicolas; Kremer, Séastien; Buguin, Axel; Brochard, Françise

    2007-03-01

    We have investigated membrane-cytoskeleton adhesion properties by extrusion of tubes from tethered vesicles and cells using hydrodynamic flows. Our experimental results show that impermeable membranes (giant vesicles) act as entropic springs, i.e. the extruded tubes reach a stationary length, whereas porous membranes (vesicles decorated with pores) lead to tubes, which extrude at constant velocity without reaching a stationary length. On the other hand, experiments on red blood cells (RBC) suggest that the dynamics of extruded tubes is dominated by the detachment of the membrane from the cytoskeleton and the flow of lipids through the binding membrane proteins. We have estimated the membrane-cytoskeleton binding energy and the viscosity of the membrane for RBC-s. Tube extrusion from other cell types (S180, MDCK, BON) show phenomena such as healing time for the membrane-cytoskeleton rebinding, and cell aging (breakage of the tube after a few consecutive extrusions). We will discuss how these phenomena depend on the properties of the cytoskeleton and on the presence of cell adhesion molecules.

  11. EXTRUSION OF NUCLEOLI FROM PRONUCLEI OF THE RAT

    PubMed Central

    Szollosi, Daniel

    1965-01-01

    Electron microscope observations of osmium tetroxide-fixed rat eggs indicate that small nucleoli are extruded from pronuclei in a sharply demarcated time period after sperm penetration. Approximately 4½ hours after sperm penetration, fine fibrous material aggregated in distinct loci along the inner surface of the nuclear envelope and condensed into small, dense bodies. The term tertiary nucleolus or extrusion body is used to designate the forming bodies. The small tertiary nucleoli form distinct protrusions from the pronuclei during the following developmental period and finally bud off into the cytoplasm, carrying with them a small portion of the double nuclear envelope. The extrusion bodies can be observed only in the vicinity of the pronuclei and have not been seen near the cell membrane. The fate of the tertiary nucleoli is not known; apparently they transform or disappear after they have passed into the cytoplasm. Eleven hours after sperm penetration, tertiary nucleoli are not present near the nuclear membrane and the extrusion activity has apparently ceased. Large and small nucleoli react similarly to cytochemical reagents: they are Feulgen negative; they are positive to the Millon, Sakaguchi, brom-phenol blue, and PAS reactions. Azure B stain combined with nuclease extraction indicates the presence of small amounts of RNA in the nucleoli. PMID:5320297

  12. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOEpatents

    Dusek, Joseph T.

    1993-10-05

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  13. How subaerial salt extrusions influence water quality in adjacent aquifers

    NASA Astrophysics Data System (ADS)

    Mehdizadeh, Razieh; Zarei, Mehdi; Raeisi, Ezzat

    2015-12-01

    Brines supplied from salt extrusions cause significant groundwater salinization in arid and semi-arid regions where salt rock is exposed to dissolution by episodic rainfalls. Here we focus on 62 of the 122 diapirs of Hormuz salt emergent in the southern Iran. To consider managing the degradation effect that salt extrusions have on the quality of adjoining aquifers, it is first necessary to understand how they influence adjacent water resources. We evaluate here the impacts that these diapirs have on adjacent aquifers based on investigating their geomorphologies, geologies, hydrologies and hydrogeologies. The results indicate that 28/62 (45%) of our sample of salt diapirs have no significant impact on the quality of groundwater in adjoining aquifers (namely Type N), while the remaining 34/62 (55%) degrade nearby groundwater quality. We offer simple conceptual models that account for how brines flowing from each of these types of salt extrusions contaminate adjacent aquifers. We identify three main mechanisms that lead to contamination: surface impact (Type A), subsurface intrusion (Type B) and indirect infiltration (Type C). A combination of all these mechanisms degrades the water quality in nearby aquifers in 19/62 (31%) of the salt diapirs studied. Having characterized the mechanism(s) by which each diapir affects the adjacent aquifer, we suggest a few possible remediation strategies to be considered. For instance, engineering the surface runoff of diapirs Types A and C into nearby evaporation basins would improve groundwater quality.

  14. SOLDERING OF ALUMINUM BASE METALS

    DOEpatents

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  15. A dielectric slit die for in-line monitoring of polymer compounding

    NASA Astrophysics Data System (ADS)

    Bur, Anthony J.; Roth, Steven C.; Lee, Yu-Hsin; McBrearty, Michael

    2004-04-01

    The dielectric slit die is an instrument that is designed to measure electrical, rheological, ultrasonics, optical, and other properties of a flowing liquid. In one application, it is connected to the exit of an extruder, pump or mixing machine that passes liquefied material such as molten plastic, solvents, slurries, colloidal suspensions, and foodstuffs into the sensing region of the slit-shaped die. Dielectric sensing is the primary element of the slit die, but in addition to the dielectric sensor, the die contains other sensing devices such as pressure, optical fiber, and ultrasonic sensors that simultaneously yield an array of materials property data. The slit die has a flexible design that permits interchangeability among sensors and sensor positions. The design also allows for the placement of additional sensors and instrumentation ports that expand the potential data package obtained. To demonstrate sensor operation, we present data from the extrusion and compounding of a polymer/clay nanocomposite. An analysis of the dielectric data involves a nonlinear fitting procedure that takes into account effects due to electrode polarization and dc conductivity. Light transmission through a filled polymer is analyzed in terms of a Beer's law attenuation coefficient.

  16. In-line solid state prediction during pharmaceutical hot-melt extrusion in a 12 mm twin screw extruder using Raman spectroscopy.

    PubMed

    Saerens, Lien; Ghanam, Dima; Raemdonck, Cedric; Francois, Kjell; Manz, Jürgen; Krüger, Rainer; Krüger, Susan; Vervaet, Chris; Remon, Jean Paul; De Beer, Thomas

    2014-08-01

    The aim of this research was to use Raman spectroscopy for the in-line monitoring of the solid state of materials during pharmaceutical hot-melt extrusion in the die head of a 12 mm (development scale) twin-screw extruder during formulation development. A full factorial (mixed) design was generated to determine the influence of variations in concentration of Celecoxib (CEL) in Eudragit® E PO, three different screw configurations and varying barrel temperature profiles on the solid state, 'melt temperature' and die pressure of continuously produced extrudates in real-time. Off-line XRD and DSC analysis were used to evaluate the suitability of Raman spectroscopy for solid state predictions. First, principal component analysis (PCA) was performed on all in-line collected Raman spectra from the experimental design. The resulting PC 1 versus PC 2 scores plot showed clustering according to solid state of the extrudates, and two classes, one class where crystalline CEL is still present and a second class where no crystalline CEL was detected, were found. Then, a soft independent modelling of class analogy (SIMCA) model was developed, by modelling these two classes separately by disjoint PCA models. These two separate PCA models were then used for the classification of new produced extrudates and allowed distinction between glassy solid solutions of CEL and crystalline dispersions of CEL. All extrudates were classified similarly by Raman spectroscopy, XRD and DSC measurements, with exception of the extrudates with a 30% CEL concentration extruded at 130 °C. The Raman spectra of these experiments showed bands which were sharper than the amorphous spectra, but broader than the crystalline spectra, indicating the presence of CEL that has dissolved into the matrix and CEL in its crystalline state. XRD and DSC measurements did not detect this. Modifications in the screw configuration did not affect the solid state and did not have an effect on the solid state prediction of

  17. In-line solid state prediction during pharmaceutical hot-melt extrusion in a 12 mm twin screw extruder using Raman spectroscopy.

    PubMed

    Saerens, Lien; Ghanam, Dima; Raemdonck, Cedric; Francois, Kjell; Manz, Jürgen; Krüger, Rainer; Krüger, Susan; Vervaet, Chris; Remon, Jean Paul; De Beer, Thomas

    2014-08-01

    The aim of this research was to use Raman spectroscopy for the in-line monitoring of the solid state of materials during pharmaceutical hot-melt extrusion in the die head of a 12 mm (development scale) twin-screw extruder during formulation development. A full factorial (mixed) design was generated to determine the influence of variations in concentration of Celecoxib (CEL) in Eudragit® E PO, three different screw configurations and varying barrel temperature profiles on the solid state, 'melt temperature' and die pressure of continuously produced extrudates in real-time. Off-line XRD and DSC analysis were used to evaluate the suitability of Raman spectroscopy for solid state predictions. First, principal component analysis (PCA) was performed on all in-line collected Raman spectra from the experimental design. The resulting PC 1 versus PC 2 scores plot showed clustering according to solid state of the extrudates, and two classes, one class where crystalline CEL is still present and a second class where no crystalline CEL was detected, were found. Then, a soft independent modelling of class analogy (SIMCA) model was developed, by modelling these two classes separately by disjoint PCA models. These two separate PCA models were then used for the classification of new produced extrudates and allowed distinction between glassy solid solutions of CEL and crystalline dispersions of CEL. All extrudates were classified similarly by Raman spectroscopy, XRD and DSC measurements, with exception of the extrudates with a 30% CEL concentration extruded at 130 °C. The Raman spectra of these experiments showed bands which were sharper than the amorphous spectra, but broader than the crystalline spectra, indicating the presence of CEL that has dissolved into the matrix and CEL in its crystalline state. XRD and DSC measurements did not detect this. Modifications in the screw configuration did not affect the solid state and did not have an effect on the solid state prediction of

  18. Quality of death certificate occupation data for a cohort of aluminum industry workers.

    PubMed

    Houck, P; Milham, S

    1992-02-01

    Occupational data from death certificates have been used extensively in health studies but their quality has been questioned. In this study, data from the death certificates of aluminum plant workers were analyzed. Aluminum industry employment was indicated in the certificate occupation/industry statement of 321 (80%) of the 403 total workers, 263 (94%) of the 280 workers who had been employed for 10 years or more, 156 (94%) of the 166 workers who died while employed, and 131 (95%) of the 138 workers who died after retirement. Of 82 certificates that did not indicate aluminum industry employment, 57 (70%) were from workers who were employed for fewer than 10 years and terminated employment for reasons other than death or retirement. This study supports the usefulness of death certificate occupational information.

  19. Aluminum permanganate battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-30

    A battery is provided comprising an aluminum anode, an aqueous solution of permanganate as the cathodic species and a second electrode capable of reducing permanganate. Such a battery system is characterized by its high energy density and low polarization losses when operating at high temperatures in a strong caustic electrolyte, i.e., high concentration of hydroxyl ions. A variety of anode and electrocatalyst materials are suitable for the efficient oxidation-reduction process and are elucidated.

  20. Improved cryogenic aluminum mirrors

    NASA Astrophysics Data System (ADS)

    Vukobratovich, Daniel; Don, Ken; Sumner, Richard E.

    1998-09-01

    Optical surface deformation of metal mirrors used at cryogenic temperatures is reduced through the use of a new process of plating amorphous aluminum on aluminum. The AlumiPlateTM process (produced by AlumiPlate, Inc. in Minneapolis, MN) plates a layer of 99.9+% high purity aluminum about 125 micrometers thick atop the substrate. Very good surface finishes are produced by direct diamond turning of the plating, with some samples below 40 angstroms RMS. Optical testing of a 175-mm diameter, 550-mm optical radius of curvature 6061-T651/AlumiPlateTM aluminum sphere was performed at 65 K to determine cryogenic optical surface figure stability. In five cycles from 300 to 65 K, an average optical surface change of 0.047 wave RMS (1 wave equals 633 nm) was observed. A total optical figure change of 0.03 wave RMS at 65 K was observed from the first to last cycle. The cause of this relatively small long-term change is not yet determined. The test mirror is bi-concave, with a semi- kinematic toroidal mount, and is machined from the axis of a billet. An `uphill quench' heat treatment consisting of five cycles from liquid nitrogen to boiling water temperatures is used to minimize residual stress in the test mirror. Initial diamond turning of the mirror by the Optical Filter Corp., Keene, NH, produced a 300 K unmounted optical surface figure of 0.380 wave peak-to-valley and 0.059 wave RMS. A second effort at diamond turning by II-VI, Inc., Saxonburg, PA produced a 300 K optical figure of 0.443 wave peak-to-valley and 0.066 wave RMS, with a surface roughness varying from 29 to 42 angstroms.

  1. Improving care of dying children.

    PubMed Central

    Martinson, I M

    1995-01-01

    Every year about 5,000 children aged 0 to 14 years need hospice care in the United States. Children seem to know that they are dying, although this is difficult for parents to accept. Clear, empathic understanding is needed. Communication with clarity and understanding is imperative with the changes in goals from cure to palliation to comfort. The ideal place for most dying children is at home, where symptoms can be managed as effectively as in a hospital. PMID:7571589

  2. Dying at the best time.

    PubMed

    Seale, C; Addington-Hall, J

    1995-03-01

    These are the results of two surveys of relatives, and others who knew people who had died, describing events in the year before death and their views on the time of the person's death. Those surveyed were identified from death certificates in England. The main focus is on a sample of 3696 people dying in 1990 in 20 health authorities, with supporting analysis from an earlier national sample of 639 people dying in 1987. Variation in peoples' views about whether an earlier death would have been better is reported, in the context of debate about euthanasia. Spouses were less likely than others to feel that it would have been better if the person had died earlier, and this held true even when controlling for the deceaseds' levels of pain, distress, dependency and age. Spouses were more likely than others to say that a later death would have been better, though not in cases where the deceased was reported as having said they wanted to die sooner. Spouses were influenced by the loss which the death of the person represented for them, being more likely than others to say they missed the person who died a great deal, and feel loneliness was a big problem. Non spouses (children and other relatives of the deceased, friends, neighbours and a few officials) on the other hand were more likely than spouses to say an earlier death would have been better, even when levels of pain, distress, dependency and age were controlled for.(ABSTRACT TRUNCATED AT 250 WORDS)

  3. Effect of composition and processing on the thermal fatigue and toughness of high performance die steels. Year 1 report

    SciTech Connect

    Wallace, J.F.; Wang, Yumin; Schwam, D.

    1996-06-01

    The goal of this project is to extend the lifetime of dies for die casting by 20%. Since the die contributes about 10% to the cost of die cast parts, such an improvement in lifetime would result in annual savings of over $200 Million dollars. This is based on the estimated annual die production of one Billion dollars in the US. The major tasks of this two year project are: (1) Evaluate NEW DIE STEEL COMPOSITIONS that have been developed for demanding applications and compare them to Premium Grade H-13 die steel. (2) Optimize the AUSTENITIZING TREATMENT of the new composition. Assess the effects of fast, medium and slow COOLING RATES DURING HEAT TREATMENT, on the thermal fatigue resistance and toughness of the die steel. (3) Determine the effect of ELECTRO-DISCHARGE MACHINING (EDM) on the thermal fatigue resistance and impact properties of the steel. (4) Select demanding components and conduct IN-PLANT TESTING by using the new steel. Compare the performance of the new steel with identical components made of Premium Grade H-13. The immersion thermal fatigue specimen developed at CWRU is being used to determine resistance to heat checking, and the Charpy V-notch test for evaluating the toughness. The overall result of this project will be identification of the best steel available on the market and the best processing methods for aluminum die casting dies. This is an interim report for year 1 of the project.

  4. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  5. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  6. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  7. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  8. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  9. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  10. Repetitive fracturing during spine extrusion at Unzen volcano, Japan

    NASA Astrophysics Data System (ADS)

    Lamb, O. D.; De Angelis, S.; Umakoshi, K.; Hornby, A. J.; Kendrick, J. E.; Lavallée, Y.

    2015-12-01

    Rhythmic seismicity associated with spine extrusion is a well-documented phenomenon at a number of dome-forming volcanic systems. At Unzen volcano, Japan, a 4-year dome-forming eruption concluded with the emplacement of a spine from October 1994 to February 1995, offering a valuable opportunity to further investigate seismogenic processes at dome-forming volcanoes. Using continuous data recorded at a seismic station located close to the dome, this study explores trends in the seismic activity during the extrusion of the spine. We identify a total of 12 208 volcano-seismic events in the period between October 1994 and February 1995. Hourly event counts indicate cyclic activity with periods of ∼ 40 to ∼ 100 h, attributed to pulsatory ascent defined by strain localisation and faulting at the conduit margins. Waveform correlation revealed two strong clusters (a.k.a. multiplets, families) which are attributed to fracturing along the margins of the shallow, ascending spine. Further analysis indicates variable seismic velocities during the spine extrusion as well as migration of the cluster sources along the spine margins. Our interpretation of the results from seismic data analyses is supported by previously published field and experimental observations, suggesting that the spine was extruded along an inclined conduit with brittle and ductile deformation occurring along the margins. We infer that changes in stress conditions acting on the upper and lower spine margins led to deepening and shallowing of the faulting sources, respectively. We demonstrate that the combination of geophysical, field and experimental evidence can help improve physical models of shallow conduit processes.

  11. Alkaline twin-screw extrusion pretreatment for fermentable sugar production

    PubMed Central

    2013-01-01

    Background The inevitable depletion of fossil fuels has resulted in an increasing worldwide interest in exploring alternative and sustainable energy sources. Lignocellulose, which is the most abundant biomass on earth, is widely regarded as a promising raw material to produce fuel ethanol. Pretreatment is an essential step to disrupt the recalcitrance of lignocellulosic matrix for enzymatic saccharification and bioethanol production. This paper established an ATSE (alkaline twin-screw extrusion pretreatment) process using a specially designed twin-screw extruder in the presence of alkaline solution to improve the enzymatic hydrolysis efficiency of corn stover for the production of fermentable sugars. Results The ATSE pretreatment was conducted with a biomass/liquid ratio of 1/2 (w/w) at a temperature of 99°C without heating equipment. The results indicated that ATSE pretreatment is effective in improving the enzymatic digestibility of corn stover. Sodium hydroxide loading is more influential factor affecting both sugar yield and lignin degradation than heat preservation time. After ATSE pretreatment under the proper conditions (NaOH loading of 0.06 g/g biomass during ATSE and 1 hour heat preservation after extrusion), 71% lignin removal was achieved and the conversions of glucan and xylan in the pretreated biomass can reach to 83% and 89% respectively via subsequent enzymatic hydrolysis (cellulase loading of 20 FPU/g-biomass and substrate consistency of 2%). About 78% of the original polysaccharides were converted into fermentable sugars. Conclusions With the physicochemical functions in extrusion, the ATSE method can effectively overcome the recalcitrance of lignocellulose for the production of fermentable sugars from corn stover. This process can be considered as a promising pretreatment method due to its relatively low temperature (99°C), high biomass/liquid ratio (1/2) and satisfied total sugar yield (78%), despite further study is needed for process

  12. The effect of orthodontic extrusion on traumatically intruded teeth.

    PubMed

    Turley, P K; Joiner, M W; Hellstrom, S

    1984-01-01

    The management of traumatically intruded permanent incisors is controversial. Some authors suggest a decreased incidence of ankylosis in cases treated with orthodontic extrusion. The purpose of this study was to examine two common management techniques for traumatic intrusion, orthodontic extrusion, and observation for re-eruption. The four first premolars of three shepherd dogs were traumatically intruded with a mallet while a holding device was used to prevent tooth fracture. Five to 7 days following the injury, orthodontic force was applied unilaterally while the contralateral tooth served as the untreated control. To facilitate serial periapical radiography, x-ray jigs were fabricated for each animal and tantalum implants were placed in the bone distal to the permanent canine and first and second premolars. Observations included radiographic measurement of tooth movement, clinical estimates of tooth mobility, and radiographic and histologic assessment of root resorption, ankylosis, and periapical pathosis. The amount of traumatic intrusion varied from less than 0.5 to 4.1 mm. Following 11 to 13 weeks of force activation, 10 of 12 traumatized teeth showed clinical, radiographic, and histologic evidence of ankylosis irrespective of orthodontic treatment. Whereas the ankylosed teeth did not move with orthodontic forces, the teeth used for force application were orthodontically intruded 1.7 to 6.5 mm. When the injury to the tooth was severe, orthodontic extrusion had little effect on repositioning of the injured tooth but resulted in undesirable movement of the anchorage teeth. When the injury was less severe, orthodontic forces facilitated repositioning of the affected tooth.

  13. The Limits of Extrusion in the Western Himalaya

    NASA Astrophysics Data System (ADS)

    Zhang, K.; Webb, A. G.; Donaldson, D.; Johnson, S.; Elorriaga, T.

    2014-12-01

    Himalayan orogenesis is commonly explained by 1) extrusion models, involving expulsion of high-grade rocks southwards from beneath Tibet and up towards the High Himalayan orographic front, and/or 2) duplexing models, involving accretion of thrust horses from the downgoing Indian plate to the over-riding orogenic wedge. Most extrusion models predict exhumation and erosion of upper-amphibolite facies metamorphic rocks between the Main Central thrust (MCT) and a structurally higher normal fault, and therefore can be tested by determining if such high grade rocks occur between the MCT and the Indus-Yalu suture to the north. Prior qualitative studies suggest that such rocks are missing across the east Ladakh / Chamba and Kashmir regions of the western Himalaya. Here we present new quantitative and semi-quantitative results that document low peak metamorphic temperatures along a northeast-trending transect across the east Ladakh / Chamba Himalaya. We performed illite crystallinity (IC) and quartz grain boundary analyses to determine metamorphic and deformation temperatures, respectively. Calibrated IC values of structurally high samples range from 0.25 to 0.54, indicating temperatures of ~100 ˚C to ~300 ˚C. In structurally lower, muscovite +/- biotite-bearing meta-pelitic and meta-psammitic rocks, quartz grain boundaries show bulging recrystallization fabrics, corresponding to deformation temperatures of <~450 ˚C. Local exceptions occur along the southeast margin of the study region near a dome, where quartz sub-grain rotation fabrics indicate deformation temperatures between ~450 ˚C and ~550 ˚C. Our results, combined with similar IC values to the north from Girard et al. [2001, Clay Minerals v. 36, p. 237-247], demonstrate that a continuous strip of <~450 ˚C rocks extends from the MCT to the Indus-Yalu suture here. Therefore the predictions of extrusion models are not met in this portion of the Himalaya; we present alternative duplexing models.

  14. Sequential extrusion-microwave pretreatment of switchgrass and big bluestem.

    PubMed

    Karunanithy, C; Muthukumarappan, K; Gibbons, W R

    2014-02-01

    Developing an effective and economical biomass pretreatment method is a significant roadblock to meeting the ever growing demand for transportation fuels. Earlier studies with different feedstocks revealed that in the absence of chemicals, neither extrusion nor microwave could be standalone pretreatments. However, there is potential that the advantages of these individual methods can be harnessed in a sequential pretreatment process. Accordingly, switchgrass and big bluestem were extruded and then subject to microwave pretreatment, under optimal conditions that had been separately determined in prior studies. Pretreated biomass was then subject to enzymatic hydrolysis to understand the effectiveness of the sequential pretreatment on sugar recovery and generation of fermentation inhibitors. Statistical analysis confirmed that moisture content, microwave power level, and exposure time (and their interactions) had significant influence on sugar recovery. Sequential pretreatment of switchgrass (25% moisture, 450W and 2.5min) resulted in a maximum glucose, xylose, and total sugar recovery of 52.6%, 75.5%, and 59.2%, respectively. This was higher by 1.27 and 2.71, 1.21 and 4.60, and 1.25 and 2.87 times compared to extrusion alone and the unpretreated control, respectively. The same sequential pretreatment conditions achieved maximum glucose, xylose, and total sugar recovery of 83.2%, 92.1%, and 68.1%, respectively, for big bluestem. This was 1.14 and 4.1, 1.18 and 2.7, and 1.20 and 3.0 times higher than extrusion alone and the unpretreated control, respectively. This sequential pretreatment process did not aggravate acetic acid formation over levels observed with the individual pretreatments. Furthermore, furfural, HMF, and formic acid were not detected in any of the treatments. Although the sequential pretreatment process enhanced sugar recovery without increasing the levels of potential fermentation inhibitors, the increased energy input for the microwave treatment may

  15. Cathodic phenomena in aluminum electrowinning

    NASA Astrophysics Data System (ADS)

    Bouteillon, J.; Poignet, J. C.; Rameau, J. J.

    1993-02-01

    Although aluminum is one of the world's highest production-volume primary metals, it is particularly costly to produce for a variety of factors, not the least of which are the expenses associated with electrolytic reduction. Based on the scale of global aluminum processing, even minor improvements in the electrowinning technology can result in significant savings of resources. Thus, from this perspective, the following reviews recent studies of cathodic phenomena in aluminum electrowinning.

  16. Quasicrystalline particulate reinforced aluminum composite

    SciTech Connect

    Anderson, I.E.; Biner, S.B.; Sordelet, D.J.; Unal, O.

    1997-07-01

    Particulate reinforced aluminum and aluminum alloy composites are rapidly emerging as new commercial materials for aerospace, automotive, electronic packaging and other high performance applications. However, their low processing ductility and difficulty in recyclability have been the key concern. In this study, two composite systems having the same aluminum alloy matrix, one reinforced with quasicrystals and the other reinforced with the conventional SiC reinforcements were produced with identical processing routes. Their processing characteristics and tensile mechanical properties were compared.

  17. Short fiber-reinforced cementitious composites manufactured by extrusion technology

    NASA Astrophysics Data System (ADS)

    Mu, Bin

    The use of short fibers in the cement-based composites is more preferable due to the simplicity and economic nature in fabrication. The short fiber-reinforced cementitious composite (SFRCC) manufactured by the extrusion method show a great improvement in both strength and toughness as compared to the fiber-reinforced composites made by traditional casting methods. This improvement can be attributed to the achievement of low porosity and good interfacial bond in SFRCC under high shear and compressive stress during the extrusion process. In the present study, products of cylinders, sheets, pipes and honeycomb panels incorporating various mineral admixtures such as slag, silica fume, and metakaolin have been manufactured by the extrusion technology. Two kinds of short fibers, ductile polyvinyl alcohol (PVA) fibers and stronger but less ductile glass fibers, were used as the reinforcement in the products. After the specimens were extruded, tension, bending and impact tests were performed to study the mechanical properties of these products. The rheology test was performed for each mix to determine its viscoelastic properties. In addition, X-ray diffraction (XRD) and scanning electronic microscopy (SEM) technology were employed to get an insight view of the mechanism. A freezing and thawing experiment (ASTM C666) was also carried to investigate the durability of the specimens. Based on these experimental results, the reinforcing behaviors of these two short fibers were investigated. The enhancing effects of silica fume and metakaolin on the extrudates were compared and discussed. Finally, the optimum amount of silica fume and slag was proposed. Since the key point for a successful extrusion is the properly designed rheology which controls both internal and external flow properties of extrudate, a nonlinear viscoelastic model was applied to investigate the rheological behavior of a movable fresh cementitious composite in an extruder channel. The velocity profile of the

  18. Cryogenic Properties of Aluminum Beryllium and Beryllium Materials

    NASA Technical Reports Server (NTRS)

    Gamwell, Wayne R.; McGill, Preston B.

    2003-01-01

    Ultimate tensile strength, yield strength, and elongation were obtained for the aluminum-beryllium alloy, AlBeMetl62 (38%Al-62%Be), at cryogenic (-195.5 C (-320 F) and (-252.8 C) (-423 F)) temperatures, and for an optical grade beryllium, O-30H (99%Be), at -252.8 C. AlBeMetl62 material was purchased to the requirements of SAE-AMS7912, "Aluminum-Beryllium Alloy, Extrusions." O-30H material was purchased to the requirements of Brush Wellman Inc. specification O-30H Optical Grade Beryllium. The ultimate tensile and yield strengths for extruded AlBeMetl62 material increased with decreasing temperature, and the percent elongation decreased with decreasing temperature. Design properties for the ultimate tensile strength, yield strength, and percent elongation for extruded AlBeMetl62 were generated. It was not possible to distinguish a difference in the room and cryogenic ultimate strength for the hot isostatically pressed (HIP'ed) O-30H material. The O30H elongation decreased with decreasing temperature.

  19. Cryogenic Properties of Aluminum-Beryllium and Beryllium Materials

    NASA Technical Reports Server (NTRS)

    Gamwell, Wayne R.; McGill, Preston B.

    2003-01-01

    Ultimate tensile strength, yield strength, and elongation were obtained for the aluminum- beryllium alloy, AlBeMetl62 (38%Al-62%Be), at cryogenic (-195.5 C (-32O F) and (- 252.8 C) (-423 F)) temperatures, and for an optical grade beryllium, O-30H (99%Be), at -252.8 C. AlBeMet162 material was purchased to the requirements of SAE- AMs7912, "Aluminum-Beryllium Alloy, Extrusions". O-30H material was purchased to the requirements of Brush Wellman Inc. specification O-30H Optical Grade Beryllium. The ultimate tensile and yield strengths for extruded AlBeMet162 material increased with decreasing temperature, and the percent elongation decreased with decreasing temperature. Design properties for the ultimate tensile strength, yield strength, and percent elongation for extruded AlBeMetl62 were generated. It was not possible to distinguish a difference in the room and cryogenic ultimate strength for the hot isostatically pressed (HIP'ed) O-30H material. The O-30H elongation decreased with decreasing temperature.

  20. A comparison of different irrigation systems and gravitational effect on final extrusion of the irrigant

    PubMed Central

    Görduysus, Melahat; Görduysus, Ömer

    2015-01-01

    Background The aim of this study was to compare manual needle irrigation (MNI), RinsEndo (RE), and passive ultrasonic irrigation (PUI), and assess the effect of gravity on extrusion from the apex in vitro. Material and Methods The distobuccal roots of molars were used and the canals were instrumented up to F2. Teeth were mounted on models, which permitted visualization and manipulation of the apices for necessary procedures. The models were placed in articulator to simulate the jaw. Six groups (G) were formed as: G1, G2 and G3 represented mandibular positioning of teeth and were irrigated with MNI, RE, and PUI, respectively, while G4, G5, and G6 represented maxillary positioning of teeth and were also irrigated in same sequence. Prior to the final irrigation, 72 cube-shaped foam pieces covered with aluminum foil were weighed and the values were recorded as the initial weights. The cubes were then placed on the apical part of each sample. Final irrigation was performed with distilled water and the cubes were weighed again to determine their final weight. Data were analyzed using Kruskal-Wallis and Mann-Whitney U post-hoc test (p<0.05). Results Irrespective of the irrigation technique used, the amount of irrigant extruded from the apex showed a statistically significant difference related to the effect of gravity (p<0.05). There was no statistically significant difference between irrigation methods (p>0.05). When the irrigation systems were compared to examine the effect of gravity, the significant difference was found between G2 and G5 (p<0.05). Conclusions Within the limitations of this study, MNI and PUI were found to be reliable irrigation systems. Caution should be exercised when using RinsEndo. Key words:Final irrigation, manual needle irrigation, passive ultrasonic irrigation, RinsEndo. PMID:26155336

  1. Joining of aluminum and long fiber thermoplastic (LFT) composites

    NASA Astrophysics Data System (ADS)

    Kulkarni, Rahul R.

    Metal/polymer joints are used in variety of areas: aerospace, automotive, prosthetic devices, electronic packaging, etc. The present study involves a tailcone, which is currently made of aluminum and a new design will involve a joint between aluminum and long fiber thermoplastic (LFT) composite. The new tailcones were processed by insert molding, also called as extrusion-compression molding. Finite element (FE) models were used to obtain a temperature profile during cooling of tailcone from processing and to estimate thermal stresses generated. Experimental verification of the temperature profile was obtained by IR thermography. It was observed that the LFT part of the tailcone cooled faster than aluminum. During the cooling of the tailcone, the aluminum insert acted as a heat sink because of the large difference between the thermal conductivities of aluminum and the LFT composite. Thermal stresses computed were 2.5 MPa and 12 MPa in the case of beaded and threaded insert tailcones, respectively. Static pullout tests were done to obtain an insight into the failure mechanisms of the joint between aluminum and LFT composite. Both the tailcone configurations, with beaded and threaded inserts, showed about the same average peak load, 96 kN. Radiographic and metallographic studies showed that the damage at the interface between aluminum and LFT composite occurred in the form of microcracks, followed by complete separation normal to the stress axis. The tailcones housed in projectiles were test fired and it was found that the HBTs disintegrated immediately after they came out of the barrel. A new design was proposed to overcome the drawbacks of the HBTs, called filled-back tailcone (FBT). Static pullout tests on FBTs showed no failure of the tailcones, which was in accord with the test firing where tailcone did not fail. The study of aluminum/LFT composite interfaces was extended into the realm of laminated composites. Laminated composites were made in the form of

  2. Aluminum-lithium for aerospace

    SciTech Connect

    Fielding, P.S.; Wolf, G.J.

    1996-10-01

    Aluminum-lithium alloys were developed primarily to reduce the weight of aircraft and aerospace structures. Lithium is the lightest metallic element, and each 1% of lithium added to aluminum reduces alloy density by about 3% and increases modulus by about 5%. Though lithium has a solubility limit of 4.2% in aluminum, the amount of lithium ranges between 1 and 3% in commercial alloys. Aluminum-lithium alloys are most often selected for aerospace components because of their low density, high strength, and high specific modulus. However, other applications now exploit their excellent fatigue resistance and cryogenic toughness.

  3. Mineral of the month: aluminum

    USGS Publications Warehouse

    Plunkert, Patricia A.

    2005-01-01

    Aluminum is the second most abundant metallic element in Earth’s crust after silicon. Even so, it is a comparatively new industrial metal that has been produced in commercial quantities for little more than 100 years. Aluminum is lightweight, ductile, malleable and corrosion resistant, and is a good conductor of heat and electricity. Weighing about one-third as much as steel or copper per unit of volume, aluminum is used more than any other metal except iron. Aluminum can be fabricated into desired forms and shapes by every major metalworking technique to add to its versatility.

  4. Use of RSP Tooling to Manufacture Die Casting Dies

    SciTech Connect

    Kevin McHugh

    2004-07-01

    The technology and art used to construct die casting dies has seen many improvements over the years. However, the time lag from when a design is finalized to the time a tool is in production has remained essentially the same. The two main causes for the bottleneck are the need to qualify a part design by making prototypes (usually from an alternative process), and the production tooling lead time after the prototypes are approved. Production tooling costs are high due to the labor and equipment costs associated with transforming a forged block of tool steel into a finished tool. CNC machining, sink EDM, benching, engraving and heat treatment unit operations are typically involved. As a result, there is increasing interest in rapid tooling (RT) technologies that shorten the design-to-part cycle and reduce the cost of dies. There are currently more than 20 RT methods being developed and refined around the world (1). The "rapid" in rapid tooling suggests time compression for tool delivery, but does not address robustness as nearly all RT approaches are intended for low-volume prototype work, primarily for molding plastics. Few options exist for die casting. An RT technology suitable for production-quality tooling in the time it normally takes for prototype tooling is highly desirable. In fact, there would be no need for a distinction between prototype and production tooling. True prototype parts could be made using the same processing conditions and materials intended for production. Qualification of the prototype part would allow the manufacturer to go directly into production with the same tool. A relatively new RT technology, Rapid Solidification Process (RSP) Tooling, is capable of making production-quality tooling in an RT timeframe for die casting applications. RSP Tooling, was developed at the Idaho National Engineering and Environmental Laboratory (INEEL), and commercialized with the formation of RSP Tooling, LLC (2). This paper describes the process, and

  5. Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

    NASA Astrophysics Data System (ADS)

    Cecchel, Silvia; Cornacchia, Giovanna; Panvini, Andrea

    2016-09-01

    The mass of automotive components has a direct influence on several aspects of vehicle performance, including both fuel consumption and tailpipe emissions, but the real environmental benefit has to be evaluated considering the entire life of the products with a proper life cycle assessment. In this context, the present paper analyzes the environmental burden connected to the production of a safety-relevant aluminum high-pressure die-casting component for commercial vehicles (a suspension cross-beam) considering all the phases connected to its manufacture. The focus on aluminum high-pressure die casting reflects the current trend of the industry and its high energy consumption. This work shows a new method that deeply analyzes every single step of the component's production through the implementation of a wide database of primary data collected thanks to collaborations of some automotive supplier companies. This energy analysis shows significant environmental benefits of aluminum recycling.

  6. Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

    NASA Astrophysics Data System (ADS)

    Cecchel, Silvia; Cornacchia, Giovanna; Panvini, Andrea

    2016-08-01

    The mass of automotive components has a direct influence on several aspects of vehicle performance, including both fuel consumption and tailpipe emissions, but the real environmental benefit has to be evaluated considering the entire life of the products with a proper life cycle assessment. In this context, the present paper analyzes the environmental burden connected to the production of a safety-relevant aluminum high-pressure die-casting component for commercial vehicles (a suspension cross-beam) considering all the phases connected to its manufacture. The focus on aluminum high-pressure die casting reflects the current trend of the industry and its high energy consumption. This work shows a new method that deeply analyzes every single step of the component's production through the implementation of a wide database of primary data collected thanks to collaborations of some automotive supplier companies. This energy analysis shows significant environmental benefits of aluminum recycling.

  7. Theoretical study of aluminum-ceramic interfaces

    NASA Astrophysics Data System (ADS)

    Ooi, Newton Eng Kin

    2005-12-01

    Aluminum is one of the most widely used metals by man. Its low cost, low density, corrosion resistance, high ductility and other properties make it applicable in vehicles, buildings, food containers, and other uses. However, it has poor surface properties and its softness allows it to wear and abrade easily. It adheres to most metals and its low melting point makes it susceptible to friction welding through localized melting. Many Al forming and machining processes such as drilling, rolling, casting, and extrusion require the use of either coatings or lubricants to prevent Al from sticking to the tools. This dissertation examines the adhesion between Al and three materials typically used as coatings or lubricants: graphite, hexagonal boron nitride (h-BN), and cubic boron nitride (c-BN). Atomic scale calculations using the Hohenberg-Kohn-Sham formulism of density functional theory were performed to examine the atomic and electronic structure, and the work of separation between interfaces of Al and each of the three materials listed above. The simulations performed are explained in detail, along with the reasons behind each one. Minimal adhesion on the order of 0.11 J/m2 was found for the Al (111)-graphite (0001) interface. Adhesion was slightly higher, 0.14--0.16 J/m2, at the Al (111)-h-BN (0001) interface. This slight increase was due to attraction of B and N atoms in the BN (0001) to Al atoms on the opposing surface. Results for both interfaces suggest that either graphite or h-BN would be useful as lubricants for reducing Al adhesion to other materials. The Al (110)-c-BN (110) had a work of separation of 2.25 J/m2, much higher than the adhesion at the Al-graphite and Al-h-BN interfaces. This high adhesion argues against the use of c-BN as a tool coating for reducing adhesion of Al during aluminum machining. To complement these quantum mechanical calculations, a simple thermodynamic study was carried out to determine the reaction enthalpies between specific metal

  8. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  9. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  10. Sensitivity analysis on an AC600 aluminum skin component

    NASA Astrophysics Data System (ADS)

    Mendiguren, J.; Agirre, J.; Mugarra, E.; Galdos, L.; Saenz de Argandoña, E.

    2016-08-01

    New materials are been introduced on the car body in order to reduce weight and fulfil the international CO2 emission regulations. Among them, the application of aluminum alloys is increasing for skin panels. Even if these alloys are beneficial for the car design, the manufacturing of these components become more complex. In this regard, numerical simulations have become a necessary tool for die designers. There are multiple factors affecting the accuracy of these simulations e.g. hardening, anisotropy, lubrication, elastic behavior. Numerous studies have been conducted in the last years on high strength steels component stamping and on developing new anisotropic models for aluminum cup drawings. However, the impact of the correct modelling on the latest aluminums for the manufacturing of skin panels has been not yet analyzed. In this work, first, the new AC600 aluminum alloy of JLR-Novelis is characterized for anisotropy, kinematic hardening, friction coefficient, elastic behavior. Next, a sensitivity analysis is conducted on the simulation of a U channel (with drawbeads). Then, the numerical an experimental results are correlated in terms of springback and failure. Finally, some conclusions are drawn.

  11. Characterization of ultradispersed aluminum

    SciTech Connect

    Simpson, R.L.; Maienschein, J.L.; Swansiger, R.W.; Garcia, F.; Darling, D.H.

    1994-12-08

    Samples of ultradispersed Al were received, which were produced by electrically exploding Al wires in argon. These samples comprised very small particles that were not significantly oxidized and that were stable in air. Particle morphology were studied with SE, micropycnometry, and gas adsorption surface area. Composition were determined using various techniques, as were thermal stability and reaction exotherms. The inexplicable reports of an Al-Ar compound and of an exothermic reaction were not confirmed. The material is a stable, nonoxidized, small-particle, highly reactive form of aluminum that is of interest in energetic materials formulations.

  12. Aluminum nitride grating couplers.

    PubMed

    Ghosh, Siddhartha; Doerr, Christopher R; Piazza, Gianluca

    2012-06-10

    Grating couplers in sputtered aluminum nitride, a piezoelectric material with low loss in the C band, are demonstrated. Gratings and a waveguide micromachined on a silicon wafer with 600 nm minimum feature size were defined in a single lithography step without partial etching. Silicon dioxide (SiO(2)) was used for cladding layers. Peak coupling efficiency of -6.6 dB and a 1 dB bandwidth of 60 nm have been measured. This demonstration of wire waveguides and wideband grating couplers in a material that also has piezoelectric and elasto-optic properties will enable new functions for integrated photonics and optomechanics.

  13. Clinical management of dying patients.

    PubMed Central

    Gavrin, J; Chapman, C R

    1995-01-01

    Dying is universal, and death should be a peaceful time. Myriad comfort measures are available in the last weeks before life ends. Discussions about end-of-life issues often suffer from lack of informed opinion. Palliative care experts have identified specific somatic and psychological sources of distress for dying patients and their loved ones. Pain, shortness of breath, nausea and vomiting, and fear of abandonment contribute substantially to both physical and psychological discomfort toward the end of life. Simple, effective methods exist for relieving those symptoms. Knowledge about the natural events associated with dying and an informed approach to medical and psychological interventions contribute to systematic and successful comfort care. We describe the origin of physical and psychological distress at the end of life and provide strategies for alleviating many of the discomforts. PMID:7571591

  14. Acting to let someone die.

    PubMed

    McGee, Andrew

    2015-02-01

    This paper examines the recent prominent view in medical ethics that withdrawing life-sustaining treatment (LST) is an act of killing. I trace this view to the rejection of the traditional claim that withdrawing LST is an omission rather than an act. Although that traditional claim is not as problematic as this recent prominent view suggests, my main claim is that even if we accepted that withdrawing LST should be classified as an act rather than as an omission, it could still be classified as letting die rather than killing. Even though omissions are contrasted with acts, letting die need not be, for one can let die by means of acts. The remainder of the paper is devoted to establishing this claim and addresses certain objections to it.

  15. On dying and human suffering.

    PubMed

    Kellehear, A

    2009-07-01

    This review compares and contrasts the major reoccurring themes in two sources of research literature - social studies of dying and human suffering. The purpose of such a comparison is to employ the major insights of each field as a useful method of critically evaluating the insights of the other. Critical exchanges and comparisons between the research area of dying studies and on human suffering have been modest to date. This article will explain that the experience of dying benefits from being situated and analysed in a broader context of cultural experience, as suggested by the theory and study of human suffering. Conversely, the theory and methods involved in studies of human suffering can gain from a mortal view of vulnerability, grief, social ambiguity and identity changes characteristic of experiences at the end of life.

  16. Clinical management of dying patients.

    PubMed

    Gavrin, J; Chapman, C R

    1995-09-01

    Dying is universal, and death should be a peaceful time. Myriad comfort measures are available in the last weeks before life ends. Discussions about end-of-life issues often suffer from lack of informed opinion. Palliative care experts have identified specific somatic and psychological sources of distress for dying patients and their loved ones. Pain, shortness of breath, nausea and vomiting, and fear of abandonment contribute substantially to both physical and psychological discomfort toward the end of life. Simple, effective methods exist for relieving those symptoms. Knowledge about the natural events associated with dying and an informed approach to medical and psychological interventions contribute to systematic and successful comfort care. We describe the origin of physical and psychological distress at the end of life and provide strategies for alleviating many of the discomforts.

  17. Emulsifiers and thickeners on extrusion-cooked instant rice product.

    PubMed

    Wang, Jin Peng; An, Hong Zhou; Jin, Zheng Yu; Xie, Zheng Jun; Zhuang, Hai Ning; Kim, Jin Moon

    2013-08-01

    Extrusion-cooked instant rice was prepared by optimizing the formulation with emulsifiers, glycerol monostearate (GMS), soybean lecithin (LC), and sodiumstearoyl lactylate (SSL), and thickeners, gum Arabic (GA), sodium alginate (SA), and sticky rice (SR). The emulsifiers addition caused increase of degree of gelatinization (DG), and decrease of water soluble carbohydrate (WSC), α-amylase sensitivity, water soluble index (WAI) and adhesive for extrudates, while the thickeners addition increased extrudates DG, bulk density (BD), WSC, α-amylase sensitivity, WAI, hydration rate (HR) and adhesiveness. Based on the data generated by a single additive at various levels, optimum formulation was obtained employing orthogonal matrix system with combination of the selected additives for extrusion cooking. Extrudates were evaluated for optimum hydration time followed by drying to prepare the finished product. Texture profile analysis and sensory evaluation indicate that quality of the finished product is equivalent to that of the round shaped rice and superior to a commercial instant rice product. This study also demonstrates possibility of value-added and versatile instant rice product development using broken rice. PMID:24425967

  18. Continuous manufacturing of solid lipid nanoparticles by hot melt extrusion.

    PubMed

    Patil, Hemlata; Kulkarni, Vijay; Majumdar, Soumyajit; Repka, Michael A

    2014-08-25

    Solid lipid nanoparticles (SLN) can either be produced by hot homogenization of melted lipids at higher temperatures or by a cold homogenization process. This paper proposes and demonstrates the formulation of SLN for pharmaceutical applications by combining two processes: hot melt extrusion (HME) technology for melt-emulsification and high-pressure homogenization (HPH) for size reduction. This work aimed at developing continuous and scalable processes for SLN by mixing a lipid and aqueous phase containing an emulsifier in the extruder barrel at temperatures above the melting point of the lipid and further reducing the particle size of emulsion by HPH linked to HME in a sequence. The developed novel platform demonstrated better process control and size reduction compared to the conventional process of hot homogenization (batch process). Varying the process parameters enabled the production of SLN below 200 nm (for 60 mg/ml lipid solution at a flow rate of 100ml/min). Among the several process parameters investigated, the lipid concentration, residence time and screw design played major roles in influencing the size of the SLN. This new process demonstrates the potential use of hot melt extrusion technology for continuous and large-scale production of SLN.

  19. Extrusion cooking using a twin-screw apparatus reduces toxicity of fumonisin-contaminated corn grits

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking using a single screw configuration reduced fumonisin concentrations of corn grits in an earlier study. Adding glucose before cooking enhanced reductions and, in one of three trials, partially reversed in vivo toxicity. To determine the effectiveness of extrusion using the more effi...

  20. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  1. Was the Himalayan crystalline core emplaced by extrusion or underplating?

    NASA Astrophysics Data System (ADS)

    He, D.; Webb, A. G.; Larson, K.; Schmitt, A. K.

    2012-12-01

    Models of Himalayan mountain-building are generally dominated by one of two end-member processes: extrusion and underplating. Extrusion requires exhumation of mid-crustal material between surface-breaching faults: a thrust fault below and a normal fault above. Underplating involves mid-crustal accretion of material from underthrusting India to the over-riding Himalayan orogen. There is a key structure in the Himalaya for differentiating the models - the South Tibet detachment (STD): is it a normal fault (consistent with extrusion) or a backthrust (consistent with underplating)? We test the underplating model by examining two regions in the Nepal Himalaya where the STD is proposed to merge with the fault system bounding the base of the crystalline core, i.e., the Main Central thrust (MCT). These study regions are along the northern margins of the Dadeldhura klippe and Kathmandu nappe. Field mapping, microstructural, quartz c-axis fabric, and geochronological studies were integrated to analyze transects across these two regions. Our structural mapping reveals top-north shear zones along the north margin of the Kathmandu Nappe (the Galchi shear zone) and along the Tila river (the Tila shear zone) on the northeast margin of the Dadeldhura klippe. Gneisses between these shear zones and MCT pinch out to the south. Asymmetric quartz c-axis fabrics indicate consistent top-north shearing in both shear zones. Quartz microstructures and opening angles of quartz c-axis fabrics indicate deformation temperatures of ~650 -350 °C from the base to the immediate hanging wall of the Tila shear zone. Zircon U-Pb dating of rims for crosscutting leucogranites yields age clusters ~30-17 Ma for the Tila shear zone and ~35-14 Ma for the Galchi shear zone. These ages constrain the motion of the two shear zones as Early to Middle Miocene. All characteristics of the two shear zones including the sense of shear, structural position, thermal profile, and timing of motion are consistent with

  2. Care of the Dying Adolescent

    PubMed Central

    MacDonald, Faye

    1979-01-01

    This is a description of the obstacles encountered in the management of one 17 year old patient dying with malignant melanoma. Various areas are seen to contribute to the difficulties including the “health care system” (specifically the hospital environment), the patient himself, his family, his disease and its treatment, and his physician(s). An increased awareness of the difficulties would be helpful to those of us not frequently encountering the responsibility of caring for a dying adolescent. The details have been left vague or slightly changed in this real case to respect the privacy of those involved. PMID:21297759

  3. [Dying with cancer: Hollywood lessons].

    PubMed

    Niemeyer, Fernanda; Kruse, Maria Henriqueta Luce

    2013-12-01

    The study attempts to understand how dying from cancer is portrayed by five movies produced in Hollywood between 1993 and 2006. Based on the cultural studies and their post-structuralism version and supported by the notions of discourse and subjectivity, as proposed by philosopher Michel Foucault, we suggest one of the possible readings of the movie picture corpus. We assess how the movie picture discourse acts as a cultural pedagogy that produces ways of seeing dying with cancer: immortalizing the healthy body image, silencing death, taking care of the dead body and, finally, accepting death. Our proposal is intended to stimulate reflections that may contribute to care and education in nursing.

  4. Portable punch and die jig

    DOEpatents

    Lewandowski, Edward F.; Anderson, Petrus A.

    1978-01-01

    A portable punch and die jig includes a U-shaped jig of predetermined width having a slot of predetermined width in the base thereof extending completely across the width of the jig adapted to fit over the walls of rectangular tubes and a punch and die assembly disposed in a hole extending through the base of the jig communicating with the slot in the base of the jig for punching a hole in the walls of the rectangular tubes at precisely determined locations.

  5. Die Herz-Lungen-Maschine

    NASA Astrophysics Data System (ADS)

    Krane, Markus; Bauernschmitt, Robert; Lange, Rüdiger

    Das Kapitel der modernen Herzchirurgie mit Einsatz der Herz-Lungen-Maschine am Menschen beginnt am 6. Mai 1953, als J. Gibbon bei einer 18-jährigen Patientin einen angeborenen Defekt in der Vorhofscheidewand verschließt [1]. Mit ersten experimentellen Versuchen zur extrakorporalen Zirkulation begann Gibbon bereits in den 30er Jahren des 20. Jahrhunderts. Die Grundlage für die heute gebräuchliche Rollerpumpe schufen Porter und Bradley mit ihrer "rotary pump“, welche sie 1855 zum Patent anmeldeten. Diese Pumpe wurde von DeBakey und Schmidt modifiziert und entspricht im Wesentlichen noch der heute sich im Routinebetrieb befindlichen Rollerpumpe [2].

  6. The Benefits of Aluminum Windows.

    ERIC Educational Resources Information Center

    Goyal, R. C.

    2002-01-01

    Discusses benefits of aluminum windows for college construction and renovation projects, including that aluminum is the most successfully recycled material, that it meets architectural glass deflection standards, that it has positive thermal energy performance, and that it is a preferred exterior surface. (EV)

  7. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  8. Primary Aluminum Plants Worldwide - 1998

    USGS Publications Warehouse

    1999-01-01

    The 1990 U.S. Bureau of Mines publication, Primary Aluminum Plants Worldwide, has been updated and is now available. The 1998 USGS edition of Primary Aluminum Plants Worldwide is published in two parts. Part I—Detail contains information on individual primary smelter capacity, location, ownership, sources of energy, and other miscellaneous information. Part II—Summary summarizes the capacity data by country

  9. Aluminum Nanoholes for Optical Biosensing.

    PubMed

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-07-09

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation--which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports--the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs.

  10. Aluminum Nanoholes for Optical Biosensing

    PubMed Central

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  11. Low cycle fatigue behavior of aluminum/stainless steel composites

    NASA Technical Reports Server (NTRS)

    Bhagat, R. B.

    1983-01-01

    Composites consisting of an aluminum matrix reinforced with various volume fractions of stainless steel wire were fabricated by hot die pressing under various conditions of temperature, time, and pressure. The composites were tested in plane bending to complete fracture under cycle loading, and the results were analyzed on a computer to obtain a statistically valid mathematical relationship between the low-cycle fatigue life and the fiber volume fraction of the composite. The fractured surfaces of the composites were examined by scanning electron microscopy to identify the characteristic features of fatigue damage. Fatigue damage mechanisms are proposed and discussed.

  12. Effect of heat treatment on microstructures and mechanical properties of a Ti-6Al-4V alloy rod prepared by powder compact extrusion

    NASA Astrophysics Data System (ADS)

    Yang, Fei; Gabbitas, Brian

    2015-03-01

    In this paper, Ti-6Al-4V alloy rods were manufactured by the powder compact extrusion of a powder mixture of hydride-dehydride (HDH) titanium powder, elemental aluminum powder and master alloy powder. Extrusions were carried out at 1300°C and with a holding time of 5 min in an argon atmosphere. The effects of different heat treatments (HT1: 960°C/1 h, water quenching, HT2: 960°C/1 h, water quenching + 500°C/6 h, air cooling, HT3: 850°C/2 h, furnace cooling to 540°C, then air cooling) on the microstructure and mechanical properties of as-extruded Ti-6Al-4V alloy rods were investigated. The results showed that a homogeneous microstructure, composed of a lamellar structure with a grain size range of 40-60 μm, was produced by powder compact extrusion of a powder mixture. The mechanical properties achieved were an ultimate tensile strength (UTS) of 1254 MPa, a yield strength (YS) of 1216 MPa and 8% ductility. After quenching at 960°C and with a holding time of 1 h, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were increased to 1324 MPa and 1290 MPa, and the ductility was increased to 12%. After HT2, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were significantly increased to 1436 MPa and 1400 MPa, but the ductility decreased to 4%. After HT3, the mechanical properties of the heat treated Ti-6Al-4V alloy rod were slightly decreased to give a UTS of 1213 MPa and a YS of 1180 MPa, with an increase in ductility to 11%. The microstructural changes of as-extruded Ti-6Al-4V alloy rods were also investigated for the different heat treatments.

  13. Comparison between decrosslinking of crosslinked high and low density polyethylenes via ultrasonically aided extrusion

    NASA Astrophysics Data System (ADS)

    Isayev, Avraam I.; Huang, Keyuan

    2016-03-01

    Among various crosslinked plastics, recycling of crosslinked polyethylenes is of a great importance due to the presence of a three-dimensional network. To solve this problem, novel environmentally friendly technologies for decrosslinking of the crosslinked polymers are developed based on ultrasonically assisted single (SSE) and twin screw (TSE) extruders. In particular, decrosslinking of peroxide crosslinked high-density polyethylene (XHDPE) and low-density polyethylene (XLDPE) by means of an ultrasonic SSE and TSE is investigated. Barrel pressure, die pressure and ultrasonic power consumption during extrusion are recorded. Swelling, rheological, thermal analysis and tensile tests are used to elucidate the structure-property relationships of decrosslinked XHDPE and XLDPE. The frequency dependencies of the storage and loss moduli, complex viscosity and tangent loss of XHDPE, XLDPE and their decrosslinked networks are described by the post critical gel model with its parameters correlated with gel fraction and crosslink density. The dynamic, thermal and tensile properties of the decrosslinked XHDPE and XLDPE are greatly affected by the type of preferential bond breakage. It was found that the decrosslinking of XLDPE is more difficult than that of XHDPE. An analysis based on the Horikx function reveals a highly preferential breakage of crosslinks during decrosslinking of XHDPE. In contrast to decrosslinking of XHDPE, the presence of long-chain branching in XLDPE is found to lead to the breakage of its main chains during decrosslinking. An improvement and a reduction in mechanical properties of decrosslinked XHDPE and XLDPE are, respectively, observed in comparison with those of virgin XHDPE and XLDPE.

  14. Numerical and experimental investigation of a counter flow cooling system for the blown film extrusion

    NASA Astrophysics Data System (ADS)

    Janas, M.; Fehlberg, L.; Wortberg, J.

    2014-05-01

    Conventional cooling systems for the blown film extrusion govern the cooling airflow only in one direction. In contrast, a counter flow system uses two individual jet flows. One jet flow provides the air in draw up direction like used in conventional systems. The other one guides the airflow towards the die. It is possible to cool the film over a longer film surface intensively. In addition, the interaction of the jet flow and the ambient air can be reduced which is responsible for an unsteady heat transfer. In this paper, such a cooling system is investigated in detail, numerically as well as experimentally. The experimental work is done using a modular system for a laboratory blown film line. For the simulation, a process model is used which is able to compute a realistic blown film behavior depending on the actual cooling condition. Therefore, a CFD-analysis computes the temperature of the film and flow phenomena of the jets. A contour calculation model is used to predict the bubble shape. It is based on the framework from Pearson and Petrie and a modified Phan-Thien Tanner model for the rheological description of the tube formation zone. Both modules interact in a loop until a final quasi-stationary blown film contour is found. The aim of this investigation is to get a better understanding of the film cooling using a counter flow system for several different process states. In addition, this knowledge base can help to develop novel cooling approaches. Therefore, a process space is analyzed using a LDPE. To verify the simulation with the experimental results the film contour and frost line are measured.

  15. Ashtabula Environmental Management Project Main Extrusion Plant Demolition Project. Demolition of the Ashtabula Environmental Management Project's Main Extrusion Plant

    SciTech Connect

    Colborn, Kurt; Johnson, Kathryn K.

    2003-02-27

    Significant progress was made this year toward closure of the Department of Energy's Ashtabula Environmental Management Project (AEMP) with the demolition of the 9-building Main Extrusion Plant Complex. The 44,000 square foot building complex formerly housed uranium extrusion facilities and equipment. At the start of the project in October of 2001, the buildings still contained a RCRA Part B storage area, operating mixed waste treatment facilities, active waste shredding and compacting process areas, and a state EPA permitted HEPA ventilation system. This paper presents a discussion of the multidisciplinary effort to bring the building to a safe shutdown condition in just six months, including relocation of existing process areas, utility isolation, and preliminary decontamination. Also discussed is the demolition strategy in which portions of the facility remained active while demolition was proceeding in other areas. Other details of the technical approach to the demolition are also discussed, including innovative techniques for demolition, galbestos removal, contamination control, and waste minimization. These techniques contributed to the early completion of demolition in July of 2002, fully two months ahead of schedule and $1.5 million under budget.

  16. Researches regarding the hydroforming process of aluminum components

    NASA Astrophysics Data System (ADS)

    Paunoiu, V.; Teodor, V.; Susac, F.

    2015-11-01

    The lightweighting with aluminum offers the potential for using unconventional fabrication technologies such as sheet hydroforming. Triform process is an unconventional sheet forming technology where the blank sheet is placed under a flexible rubber pad and is deformed under the action of the hydraulic pressure applied from the top of the equipment. The part shape is given by the shape of the die located at the bottom of the equipment. In the paper are presented the experimental results, regarding the influence of the fluid pressure towards the parts properties. The parts quality is evaluated in terms of springback variation. The results could lead to the implementation of the designed procedure for triform die and equipment.

  17. Effect of Intensive Plastic Deformation on Microstructure and Mechanical Properties of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Rakhadilov, Bauyrzhan; Uazyrkhanova, Gulzhaz; Myakinin, Alexandr; Uazyrkhanova, Zhuldyz

    2016-08-01

    In work it was studied the influence of intensive plastic deformation on structure and mechanical properties of aluminum alloys. Intensive plastic deformation was carried out by using equal-channel angular extrusion. It is shown that the most efficient angle of intersection of the channels is the angle of Φ=120°, which ensures defect-free parts at the highest possible level of accumulated strain (e=8). It is established that the intensive milling grain structures in aluminum alloys AMG6 and AMC occurs at ECAE-12 passes, while the intersection angle of the channels of 120°. After ECAE-12 in aluminum alloys the grain refinement reaches to the size of ∼⃒1.0-1.5 gm. It is determined that as a result of equal channel angular pressing, the microhardness of alloy AMG6 increases almost 4 times in comparison with the initial state, the microhardness of alloy AMC increases by almost 4.5 times in comparison with the initial state. It is shown that ECAE-12 mass loss is reduced to 5.4 and 5.6 mg, which shows an increase in wear-resistance of aluminum alloys AMG6 and AMC 13-14 %.

  18. Whole process modeling of joining of flareless AA 6061-T4 tube by extrusion-bulging forming using a polyurethane elastomer medium

    NASA Astrophysics Data System (ADS)

    Yang, J. C.; Li, H.; Yang, H.; Li, G. J.

    2016-08-01

    The tube joining by plastic deformation proves to be a more efficient and environmentally friendly way to achieve the tube-tube joining compared with other traditional types, such as metallurgical joining and mechanical joining. In this study, to reveal the effects of the processing parameters on the filling quality and residual contact stress, an axisymmetric finite element (FE) model of the whole joining process, including extrusion-bulging forming and unloading, was established and validated. The aluminum alloy (AA) 6061-T4 tubes, the stainless steel (ST) 15-5PH sleeve and polyurethane (PU) elastomer medium were characterized and modeled. And the implicit algorithm was adopted by comparing the prediction results between explicit and implicit FE models. The characteristics of stress distribution and plastic strain for the tube, PU elastomer and sleeve were discussed.

  19. A good way to die.

    PubMed

    Trueland, Jennifer

    2016-03-23

    An end of life care service is providing joined-up care for patients. Care co-ordinators arrange packages of care so patients can die in the place of their choice – often at home. The result is high satisfaction rates among patients, families and staff.

  20. Attitudes on Death and Dying.

    ERIC Educational Resources Information Center

    Andrus, Charles E.

    This paper explored attitudes toward death and dying revealed through interviews with members of the clergy, the medical profession, funeral directors, nursing home residents, and selected others. The sampling was small and results are not intended to be representative of the groups to which these people belong. Rather, the study may be used as a…

  1. Robert Merton Dies at 92

    ERIC Educational Resources Information Center

    Snell, Joel C.

    2006-01-01

    This article features Robert Merton, who died recently at age 92. Merton came into this world as a Jewish baby named Meyer Schkolnick. He lived in South Philly where his parents wrenched a living as blue-collar workers. Merton chose an Anglicized name to move into the Yankee dominated America of the 20's and 30's. At Harvard, he studied under…

  2. Aluminum Zintl anion moieties within sodium aluminum clusters

    SciTech Connect

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H. E-mail: kiran@mcneese.edu; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K. E-mail: kiran@mcneese.edu; Kiran, Boggavarapu E-mail: kiran@mcneese.edu

    2014-02-07

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup −}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  3. Aluminum Zintl anion moieties within sodium aluminum clusters

    NASA Astrophysics Data System (ADS)

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K.; Kiran, Boggavarapu; Bowen, Kit H.

    2014-02-01

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium-aluminum cluster anions, NamAln-, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  4. Aluminum anode for aluminum-air battery - Part I: Influence of aluminum purity

    NASA Astrophysics Data System (ADS)

    Cho, Young-Joo; Park, In-Jun; Lee, Hyeok-Jae; Kim, Jung-Gu

    2015-03-01

    2N5 commercial grade aluminum (99.5% purity) leads to the lower aluminum-air battery performances than 4N high pure grade aluminum (99.99% purity) due to impurities itself and formed impurity complex layer which contained Fe, Si, Cu and others. The impurity complex layer of 2N5 grade Al declines the battery voltage on standby status. It also depletes discharge current and battery efficiency at 1.0 V which is general operating voltage of aluminum-air battery. However, the impurity complex layer of 2N5 grade Al is dissolved with decreasing discharge voltage to 0.8 V. This phenomenon leads to improvement of discharge current density and battery efficiency by reducing self-corrosion reaction. This study demonstrates the possibility of use of 2N5 grade Al which is cheaper than 4N grade Al as the anode for aluminum-air battery.

  5. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  6. Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

    SciTech Connect

    David Schwam

    2012-12-15

    This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

  7. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  8. Aluminum toxicity. Hematological effects.

    PubMed

    Mahieu, S; del Carmen Contini, M; Gonzalez, M; Millen, N; Elias, M M

    2000-01-01

    Sequential effects of intoxication with aluminum hydroxide (Al) (80 mg/Kg body weight, i.p., three times a week), were studied on rats from weaning and up to 28 weeks. The study was carried out on hematological and iron metabolism-related parameters on peripheral blood, at the end of the 1st, 2nd, 3rd, 4th, 5th and 6th months of exposure. As it was described that hematotoxic effects of Al are mainly seen together with high levels of uremia, renal function was measured at the same periods. The animals treated developed a microcytosis and was accompanied by a decrease in mean corpuscular hemoglobin (MCH). Significantly lower red blood cell counts (RBC million/microl) were found in rats treated during the 1st month. These values matched those obtained for control rats during the 2nd month. From the 3rd month onwards, a significant increase was observed as compared to control groups, and the following values were obtained by the 6th month: (T) 10.0 +/- 0.3 versus (C) 8.7 +/- 0.2 (million/microl). Both MCH and mean corpuscular volume (MCV) were found to be significantly lower in groups treated from the 2nd month. At the end of the 6th month the following values were found: MCH (T) 13.3 +/- 0.1 versus (C) 16.9 +/- 0.3 (pg); MCV (T) 42.1 +/- 0.7 versus (C) 51.8 +/- 0.9 (fl). Al was found responsible for lower serum iron concentration levels and in the percentage of transferrin saturation. Thus, although microcytic anemia constitutes an evidence of chronic aluminum exposure, prolonged exposure could lead to a recovery of hematocrit and hemoglobin concentration values with an increase in red cell number. Nevertheless, both microcytosis and the decrease of MCH would persist. These modifications took place without changes being observed in the renal function during the observation period. PMID:10643868

  9. Aluminum toxicity. Hematological effects.

    PubMed

    Mahieu, S; del Carmen Contini, M; Gonzalez, M; Millen, N; Elias, M M

    2000-01-01

    Sequential effects of intoxication with aluminum hydroxide (Al) (80 mg/Kg body weight, i.p., three times a week), were studied on rats from weaning and up to 28 weeks. The study was carried out on hematological and iron metabolism-related parameters on peripheral blood, at the end of the 1st, 2nd, 3rd, 4th, 5th and 6th months of exposure. As it was described that hematotoxic effects of Al are mainly seen together with high levels of uremia, renal function was measured at the same periods. The animals treated developed a microcytosis and was accompanied by a decrease in mean corpuscular hemoglobin (MCH). Significantly lower red blood cell counts (RBC million/microl) were found in rats treated during the 1st month. These values matched those obtained for control rats during the 2nd month. From the 3rd month onwards, a significant increase was observed as compared to control groups, and the following values were obtained by the 6th month: (T) 10.0 +/- 0.3 versus (C) 8.7 +/- 0.2 (million/microl). Both MCH and mean corpuscular volume (MCV) were found to be significantly lower in groups treated from the 2nd month. At the end of the 6th month the following values were found: MCH (T) 13.3 +/- 0.1 versus (C) 16.9 +/- 0.3 (pg); MCV (T) 42.1 +/- 0.7 versus (C) 51.8 +/- 0.9 (fl). Al was found responsible for lower serum iron concentration levels and in the percentage of transferrin saturation. Thus, although microcytic anemia constitutes an evidence of chronic aluminum exposure, prolonged exposure could lead to a recovery of hematocrit and hemoglobin concentration values with an increase in red cell number. Nevertheless, both microcytosis and the decrease of MCH would persist. These modifications took place without changes being observed in the renal function during the observation period.

  10. Scalable Approach for Extrusion and Perfusion of Tubular, Heterotypic Biomaterials

    NASA Astrophysics Data System (ADS)

    Jeronimo, Mark David

    Soft material tubes are critical in the vasculature of mammalian tissues, forming networks of blood vessels and airways. Homogeneous and heterogeneous hydrogel tubes were extruded in a one-step process using a three layer microfluidic device. Co-axial cylindrical flow of crosslinking solutions and an alginate matrix is generated by a radial arrangement of microfluidic channels at the device's vertical extrusion outlet. The flow is confined and begins a sol-gel transition immediately as it extrudes at velocities upwards of 4 mm/s. This approach allows for predictive control over the dimensions of the rapidly formed tubular structures for outer diameters from 600 microm to 3 mm. A second microfluidic device hosts tube segments for controlled perfusion and pressurization using a reversible vacuum seal. On-chip tube deflection is observed and modeled as a measure of material compliance and circumferential elasticity. I anticipate applications of these devices for perfusion cell culture of cell-laden hydrogel tubes.

  11. Lens Extrusion from Laminin Alpha 1 Mutant Zebrafish

    PubMed Central

    Semina, Elena V.; Duncan, Melinda K.

    2014-01-01

    We report analysis of the ocular lens phenotype of the recessive, larval lethal zebrafish mutant, lama1a69/a69. Previous work revealed that this mutant has a shortened body axis and eye defects including a defective hyaloid vasculature, focal corneal dysplasia, and loss of the crystalline lens. While these studies highlight the importance of laminin α1 in lens development, a detailed analysis of the lens defects seen in these mutants was not reported. In the present study, we analyze the lenticular anomalies seen in the lama1a69/a69 mutants and show that the lens defects result from the anterior extrusion of lens material from the eye secondary to structural defects in the lens capsule and developing corneal epithelium associated with basement membrane loss. Our analysis provides further insights into the role of the lens capsule and corneal basement membrane in the structural integrity of the developing eye. PMID:24526906

  12. Recycling of Al-Si die casting scraps for solar Si feedstock

    NASA Astrophysics Data System (ADS)

    Seo, Kum-Hee; Jeon, Je-Beom; Youn, Ji-Won; Kim, Suk Jun; Kim, Ki-Young

    2016-05-01

    Recycling of aluminum die-casting scraps for solar-grade silicon (SOG-Si) feedstock was performed successfully. 3 N purity Si was extracted from A383 die-casting scrap by using the combined process of solvent refining and an advanced centrifugal separation technique. The efficiency of separating Si from scrap alloys depended on both impurity level of scraps and the starting temperature of centrifugation. Impurities in melt and processing temperature governed the microstructure of the primary Si. The purity of Si extracted from the scrap melt was 99.963%, which was comparable to that of Si extracted from a commercial Al-30 wt% Si alloy, 99.980%. The initial purity of the scrap was 2.2% lower than that of the commercial alloy. This result confirmed that die-casting scrap is a potential source of high-purity Si for solar cells.

  13. Subsurface Aluminum Nitride Formation in Iron-Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bott, June H.

    Transformation-induced plasticity (TRIP) steels containing higher amounts of aluminum than conventional steels are ideal for structural automotive parts due to their mechanical properties. However, the aluminum tends to react with any processing environment at high temperatures and therefore presents significant challenges during manufacturing. One such challenge occurs during secondary cooling, reheating, and hot-rolling and is caused by a reaction with nitrogen-rich atmospheres wherein subsurface aluminum nitride forms in addition to internal and external oxides. The nitrides are detrimental to mechanical properties and cause surface cracks. It is important to understand how these nitrides and oxides form and their consequences for the quality of steel products. This study looks at model iron-aluminum (up to 8 wt.% aluminum) alloys and uses confocal laser scanning microscopy, x-ray diffraction, scanning electron microscopy with energy dispersive x-ray spectrometry, and transmission electron microscopy to study the effect of various conditions on the growth and development of these precipitates in a subsurface oxygen-depleted region. By using model alloys and controlling the experimental atmosphere, this study is able to understand some of the more fundamental materials science behind aluminum nitride formation in aluminum-rich iron alloys and the relationship between internal nitride and oxide precipitation and external oxide scale morphology and composition. The iron-aluminum alloys were heated in N2 atmospheres containing oxygen impurities. It was found that nitrides formed when bulk aluminum content was below 8 wt.% when oxygen was sufficiently depleted due to the internal oxidation. In the samples containing 1 wt.% aluminum, the depth of the internal oxide and nitride zones were in agreement with a diffusion-based model. Increasing aluminum content to 3 and 5 wt% had the effects of modifying the surface-oxide scale composition and increasing its continuity

  14. Aluminum-air battery crystallizer

    SciTech Connect

    Maimoni, A.

    1987-01-01

    A prototype crystallizer system for the aluminum-air battery operated reliably through simulated startup and shutdown cycles and met its design objectives. The crystallizer system allows for crystallization and removal of the aluminum hydroxide reaction product; it is required to allow steady-state and long-term operation of the aluminum-air battery. The system has to minimize volume and maintain low turbulence and shear to minimize secondary nucleation and energy consumption while enhancing agglomeration. A lamella crystallizer satisfies system constraints.

  15. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    DOEpatents

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  16. Forest die-back modified plankton recovery from acidic stress.

    PubMed

    Vrba, Jaroslav; Kopáček, Jiří; Fott, Jan; Nedbalová, Linda

    2014-03-01

    We examined long-term data on water chemistry of Lake Rachelsee (Germany) following the changes in acidic depositions in central Europe since 1980s. Despite gradual chemical recovery of Rachelsee, its biological recovery was delayed. In 1999, lake recovery was abruptly reversed by a coincident forest die-back, which resulted in elevated terrestrial export of nitrate and ionic aluminum lasting ~5 years. This re-acidification episode provided unique opportunity to study plankton recovery in the rapidly recovering lake water after the abrupt decline in nitrate leaching from the catchment. There were sudden changes both in lake water chemistry and in plankton biomass structure, such as decreased bacterial filaments, increased phytoplankton biomass, and rotifer abundance. The shift from dominance of heterotrophic to autotrophic organisms suggested their substantial release from severe phosphorus stress. Such a rapid change in plankton structure in a lake recovering from acidity has, to the best of our knowledge, not been previously documented.

  17. Extrusion properties of porcine intestines and surrogate materials for ventral hernia modelling.

    PubMed

    Lyons, Mathew; Winter, Des C; Simms, Ciaran K

    2013-02-01

    A physical model of the abdomen can be a clean and cheap surrogate environment to assess new and existing closure solutions for post-laparoscopic wound closure, but a particular challenge is finding a surrogate material to replicate intestines which may protrude through a hernia. The literature shows no focus on this topic, and this paper therefore presents an investigation of the extrusion properties of fresh porcine intestines compared to a number of potential surrogate materials: silicone, edible gelatine, dough and reconstituted powdered potatoes (RPP). An extrusion rig was developed to simulate the mechanical environment of a post-operative hernia formation. Displacement controlled extrusion tests were performed, and the force-extrusion relationships at different extrusion velocities were compared for the intestines and the surrogate materials. The intestines showed a peak extrusion force ranging from 9 N to 14.8 N when pushed through a 13 mm hole, and similar extrusion properties between cleaned and uncleaned fresh porcine intestines were observed. The tests on surrogate materials showed that the surface tension properties of silicone gel resulted in high friction, that edible gelatine extruded like a liquid and that dough is very stiff, rendering all three materials unsuitable for use as surrogates. However, the RPP mix showed very similar force-extrusion properties compared to both the cleaned and uncleaned intestines. Viscoelastic testing (7.5 mm/min, 15 mm/min and 30 mm/min) showed little rate dependency in the extrusion properties for either the porcine intestines or the RPP. Despite the complexity of intestinal tissue and the obvious physical differences between intestine and RPP, it was found that there is no statistical difference between the yield strength of intestines and RPP (P values ranged between 0.14 and 0.3) at the rates tested.

  18. Thermo-Mechanical Optimization of a Gold Thick-film based SiC Die-attach Assembly using Finite Element Analysis

    NASA Technical Reports Server (NTRS)

    Lin, Shun-Tien; Chen, Liang-Yu

    2002-01-01

    A parametric study of the thermomechanical reliability of a Au thick-film based Sic-die- attach assembly using nonlinear finite element analysis (FEA) was conducted to optimize the die-attach thermo-mechanical performance for operation at temperatures from room temperature to 500 "C. This parametric study centered on material selection, structure design and process control. The die-attach assembly is composed of a 1 mm x 1 mm S i c die attached to a ceramic substrate (either 96% aluminum oxide (A1203) or aluminum nitride (AlN)) with a gold (Au) thick-film attach layer. The effects of die-size, Au attach layer thickness, substrate material, and stress relaxing temperature on the stress/strain distribution and relative fatigue lifetime of the die-attach assembly were numerically analyzed. By comparing the calculated permanent strain in the thick-film attach layer, FEA results indicate that AlN is superior to Al2O3. Thicker Au attach layers and smaller die sizes are recommended to reduce the permanent strain in thick-film die attach layer. Thicker S i c die also reduces the stress near the (top) surface region of the die. A stress relaxing temperature close to the midpoint of the operating temperature range further reduces the maximum stress/strain, thereby improving die-attach thermo-mechanical reliability. These recommendations present guidelines to optimize the thermo-mechanical performance of the die-attach assembly and are valid for a wide range of thermal environments.

  19. Manufacture of aspherical molding dies for x-ray telescopes after ASTRO-H

    NASA Astrophysics Data System (ADS)

    Namba, Yoshiharu; Beaucamp, Anthony; Matsumoto, Hironori; Tamura, Keisuke; Tawara, Yuzuru; Kunieda, Hideyo; Takahashi, Tadayuki

    2014-07-01

    Producing X-ray imaging space telescopes is a very expensive endeavor, due in great part to the difficulty of fabricating thin mirrors for Wolter type-I optical assemblies. To meet this challenge, replication from optical molding dies (also called mandrels) has become the preferred method, as it is reliable and economical. Several replication methods exist: in the case of the ASTRO-H mission, DC magnetron sputtering was used to deposit Pt/C multilayer coating on glass molding dies. The multilayer coating was then bonded with epoxy to aluminum shells and then separated from the die. Another mirror replication method consists of slumping thin glass sheets over a full (or a section of) revolution molding die under high temperature. This method was demonstrated in the case of the NuSTAR mission. But the challenge of fabricating truly aspheric Wolter type molding dies, which are capable of highly accurate angular resolution (below 5 arcs), remains very expensive and time consuming. In this paper, three methods for producing X-ray optic molding dies are presented. Each method uses a different substrate material and process chain, as follows: electroless nickel plated aluminum (first diamond turned then correctively polished), fused silica (first precision ground then correctively polished), and CVD silicon carbide (which can be finished entirely with a newly developed Shape Adaptive Grinding process). The process chains employed for each method are explained in details, and their relative merits discussed. A way forward for the next generation of X-ray telescopes after ASTRO-H is then drawn out.

  20. Fatal encephalopathy after otoneurosurgery procedure with an aluminum-containing biomaterial.

    PubMed

    Hantson, P; Mahieu, P; Gersdorff, M; Sindic, C; Lauwerys, R

    1995-01-01

    Refractory status epilepticus was observed in two patients who underwent vestibular neurectomy. We investigated the relationship with the use of an aluminum containing bone cement during the procedure. Two patients developed focal and thereafter generalized seizures in the late postoperative period of vestibular neurectomy (respectively after 42 and 35 days). A cement (1 g aluminum-calcium fluorosilicate) was used during the procedure to bridge bone defects. Both patients presented cerebrospinal fluid fistula. Investigations excluded common etiologies, in particular infections, and a toxic origin was suspected. Aluminum concentration was determined repeatedly in serum urine, cerebrospinal fluid and retroauricular fistula. The highest aluminum values were respectively in case 1 and 2, 112 and 63 micrograms/L for the cerebrospinal fluid, 495 and 1440 micrograms/L for the fistula, 4.4 and 4.4 micrograms/L in serum. Desferrioxamine was used as chelating agent and aluminum elimination was analyzed in the urine. Status epilepticus became refractory to intensive care therapy. The patients never recovered normal consciousness. Case 1 died 143 days after the procedure and case 2 at 80 days from brain failure. Brain post-mortem examination was obtained in Case 2. Brain aluminum concentration was 2.5 micrograms/g (wet weight) (0.85 micrograms/g in a control non exposed cadaver). The cement (0.2 g) was incubated in vitro (16 h-37 degrees C) with the cerebrospinal fluid of a control patient (cerebrospinal fluid aluminum 8 micrograms/L): aluminum concentration reached 2750 micrograms/L. A close contact between an aluminum containing cement and the cerebrospinal fluid may have resulted in encephalopathy and fatal status epilepticus in these two patients.

  1. [Dying with cancer: Hollywood lessons].

    PubMed

    Niemeyer, Fernanda; Kruse, Maria Henriqueta Luce

    2013-12-01

    The study attempts to understand how dying from cancer is portrayed by five movies produced in Hollywood between 1993 and 2006. Based on the cultural studies and their post-structuralism version and supported by the notions of discourse and subjectivity, as proposed by philosopher Michel Foucault, we suggest one of the possible readings of the movie picture corpus. We assess how the movie picture discourse acts as a cultural pedagogy that produces ways of seeing dying with cancer: immortalizing the healthy body image, silencing death, taking care of the dead body and, finally, accepting death. Our proposal is intended to stimulate reflections that may contribute to care and education in nursing. PMID:25080714

  2. Killing, letting die and euthanasia.

    PubMed

    Husak, D N

    1979-12-01

    Medical ethicists debate whether or not the moral assessment of cases of euthanasia should depend on whether the patient is 'killed' or 'allowed to die'. The usual presupposition is that a clear distinction between killing and letting die can be drawn so that this substantive question is not begged. I contend that the categorisation of cases of instances of killing rather than as instances of letting die depends in part on a prior moral assessment of the case. Hence is it trivially rather than substantively true that the distinction has moral significance. But even if a morally neutral (ie non-question begging) distinction could be drawn, its application to the euthanasia controversy is problematic. I illustrate the difficulties of employing this distinction to reach moral conclusions by critically discussing Philippa Foot's recent treatment of euthanasia. I conclude that even if an act of euthanasia is an instance of killing, and there exists a prima facie moral duty not to kill, and no more stringent duty overrides this duty, one still cannot determine such an act to be morally impermissible.

  3. 77 FR 74466 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-14

    ... Affirmative Countervailing Duty Determination, 76 FR 18521 (April 4, 2011) (Final Determination). \\2\\ See Mac... respondents and applied this rate as the all-others rate.\\5\\ \\5\\ See Final Determination, 76 FR at 18523, and... Republic of China: Preliminary Affirmative Countervailing Duty Determination, 75 FR 54302 (September...

  4. 76 FR 18524 - Aluminum Extrusions From the People's Republic of China: Final Determination of Sales at Less...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ... Determination of Sales at Less Than Fair Value, and Preliminary Determination of Targeted Dumping, 75 FR 69403... Preliminary Determination of Sales at Less Than Fair Value, 76 FR 323 (January 4, 2011) (``Amended Preliminary..., 69 FR 10410, 10413 (March 5, 2004) (``Mushrooms''), unchanged in Final Results and Final...

  5. Some properties of thermoplastic mixtures for forming ceramics by extrusion

    SciTech Connect

    Mosin, Yu.M.; Leonov, V.G.

    1995-11-01

    The change in the rheological properties of mixtures for plastic forming based on cordierite and aluminum nitride as a function of the composition of the thermoplastic binder and the temperature is considered. A supposition on the influence of the ratio between the crystalline and the amorphous components of the thermoplastic dispersion medium on the properties of the mixture is made. Some recommendations on forming of ceramic pieces are given.

  6. Electrolyte treatment for aluminum reduction

    DOEpatents

    Brown, Craig W.; Brooks, Richard J.; Frizzle, Patrick B.; Juric, Drago D.

    2002-01-01

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  7. Evaluation and Characterization of In-Line Annealed Continuous Cast Aluminum Sheet

    SciTech Connect

    Dr Subodh K. Das

    2006-01-17

    This R&D program will develop optimized, energy-efficient thermo-mechanical processing procedures for in-line annealing of continuously cast hot bands of two 5000 series aluminum alloys (5754 and 5052). The implementation of the R&D will result in the production of sheet with improved formability at high levels of productivity consistency and quality. The proposed R&D involves the following efforts: (1) Design and build continuous in-line annealing equipment for plant-scale trials; (2) Carry out plant-scale trials at Commonwealth Aluminum Corp.'s (CAC) plant in Carson; (3) Optimize the processing variables utilizing a metallurgical model for the kinetics of microstructure and texture evolution during thermo-mechanical processing; (4) Determine the effects of processing variables on the microstructure, texture, mechanical properties, and formability of aluminum sheet; (5) Develop design parameters for commercial implementation; and (6) Conduct techno-economic studies of the recommended process equipment to identify impacts on production costs. The research and development is appropriate for the domestic industry as it will result in improved aluminum processing capabilities and thus lead to greater application of aluminum in various industries including the automotive market. A teaming approach is critical to the success of this effort as no single company alone possesses the breadth of technical and financial resources for successfully carrying out the effort. This program will enable more energy efficient aluminum sheet production technology, produce consistent high quality product, and have The proposal addresses the needs of the aluminum industry as stated in the aluminum industry roadmap by developing new and improved aluminum processes utilizing energy efficient techniques. The effort is primarily related to the subsection on Rolling and Extrusion with the R&D to address energy and environmental efficiencies in aluminum manufacturing and will provide

  8. Method of producing complex aluminum alloy parts of high temper, and products thereof

    NASA Technical Reports Server (NTRS)

    Wilson, I. J. (Inventor)

    1978-01-01

    Fully annealed aluminum sheet is first stretch formed to the complex, doubly compound shape of a previously prepared forming die, e.g., an ejection seat blowout panel of a shuttlecraft. The part is then marked with a series of grid lines for monitoring later elongation. Thereafter it is solution heat treated and refrigerated to retard hardening. While still soft, it is stretched a second time on the same die to induce a modicum of work hardening, after which it is aged to the desired stress corrosion resistant temper, preferably the T8 level, to provide the desired hardness and stress corrosion resistance.

  9. Chrome - Free Aluminum Coating System

    NASA Technical Reports Server (NTRS)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  10. Jewish tradition in death and dying.

    PubMed

    Ross, H M

    1998-10-01

    Death is often a spiritually difficult time for the dying and their families. Judaism approaches dying with some unique views that can differ from other religious traditions. Through an understanding of Jewish tradition, nurses can ease the dying process for Jewish patients and their families.

  11. Contoured Orifice for Silicon-Ribbon Die

    NASA Technical Reports Server (NTRS)

    Mackintosh, B. H.

    1985-01-01

    Die configuration encourages purity and stable growth. Contour of die orifice changes near ribbon edges. As result, silicon ribbon has nearly constant width and little carbon contamination. Die part of furnace being developed to produce high-quality, low-cost material for solar cells.

  12. Surface morphology of a die-cast Mg alloy

    NASA Astrophysics Data System (ADS)

    Unigovski, Ya. B.; Gutman, E. M.

    1999-12-01

    We have studied the microstructure, phase composition and morphology of the intermetallic β-phase in the surface layer of the most widespread magnesium alloy AZ91D (Mg-9 wt.% Al-1 wt.% Zn) used in pressure die casting. Auger electron spectroscopy (AES), energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM) and optical microscopy have been applied. The surface of the AZ91D Mg alloy consists of an oxide-metallic film with a thickness of about 0.15 micron containing Mg and Al oxides. Prolonged aging in air at 200°C promotes an increase in the MgO/Al 2O 3 ratio from 9±2 to 14±2. The aluminum concentration gradient in the surface layer is rather significant. The external layer of as-cast specimens contains up to 32 at.% Al, whereas α-Mg grains in the bulk contain, on the average, about 5 at.% Al. Aging leads to a substantial increase in the surface concentration of aluminum at the expense of the acceleration of its diffusion and the intensification of supersaturated solid solution decomposition. During creep tests at elevated temperatures the morphology of the β-phase is significantly affected by strain and, to a lesser extent, by the casting temperature.

  13. A Virtual Aluminum Reduction Cell

    NASA Astrophysics Data System (ADS)

    Zhang, Hongliang; Zhou, Chenn Q.; Wu, Bing; Li, Jie

    2013-11-01

    The most important component in the aluminum industry is the aluminum reduction cell; it has received considerable interests and resources to conduct research to improve its productivity and energy efficiency. The current study focused on the integration of numerical simulation data and virtual reality technology to create a scientifically and practically realistic virtual aluminum reduction cell by presenting complex cell structures and physical-chemical phenomena. The multiphysical field simulation models were first built and solved in ANSYS software (ANSYS Inc., Canonsburg, PA, USA). Then, the methodology of combining the simulation results with virtual reality was introduced, and a virtual aluminum reduction cell was created. The demonstration showed that a computer-based world could be created in which people who are not analysis experts can see the detailed cell structure in a context that they can understand easily. With the application of the virtual aluminum reduction cell, even people who are familiar with aluminum reduction cell operations can gain insights that make it possible to understand the root causes of observed problems and plan design changes in much less time.

  14. Characteristics of Bending Parts of Metal Plates Using Ultrasonic Bending Systems with a Vibration Punch and a Vibration Die

    NASA Astrophysics Data System (ADS)

    Tsujino, Jiromaru; Ueoka, Tetsugi; Takiguchi, Kazuhiro; Satoh, Hajime; Takahashi, Kazumitsu

    1993-05-01

    Characteristics of ultrasonic vibration bending of pure aluminum and anticorrosive aluminum plates of 2.0 to 3.0 mm thickness are studied using a 19 kHz longitudinal vibration punch and a 27 kHz vibration die. With ultrasonic vibration, the springback angle decreases to zero under sufficient vibration amplitude, bending angle increases and marked improvement of bending surface condition is obtained. Hardness of the specimen and elongation of the bending surface decrease, and roughness of the bending surface is decreased by vibration. Radius of curvature of the bending part increased to about double that without vibration.

  15. Modeling and Analysis of The Pressure Die Casting Using Response Surface Methodology

    SciTech Connect

    Kittur, Jayant K.; Herwadkar, T. V.; Parappagoudar, M. B.

    2010-10-26

    Pressure die casting is successfully used in the manufacture of Aluminum alloys components for automobile and many other industries. Die casting is a process involving many process parameters having complex relationship with the quality of the cast product. Though various process parameters have influence on the quality of die cast component, major influence is seen by the die casting machine parameters and their proper settings. In the present work, non-linear regression models have been developed for making predictions and analyzing the effect of die casting machine parameters on the performance characteristics of die casting process. Design of Experiments (DOE) with Response Surface Methodology (RSM) has been used to analyze the effect of effect of input parameters and their interaction on the response and further used to develop nonlinear input-output relationships. Die casting machine parameters, namely, fast shot velocity, slow shot to fast shot change over point, intensification pressure and holding time have been considered as the input variables. The quality characteristics of the cast product were determined by porosity, hardness and surface rough roughness (output/responses). Design of experiments has been used to plan the experiments and analyze the impact of variables on the quality of casting. On the other-hand Response Surface Methodology (Central Composite Design) is utilized to develop non-linear input-output relationships (regression models). The developed regression models have been tested for their statistical adequacy through ANOVA test. The practical usefulness of these models has been tested with some test cases. These models can be used to make the predictions about different quality characteristics, for the known set of die casting machine parameters, without conducting the experiments.

  16. Anodized aluminum on LDEF

    NASA Technical Reports Server (NTRS)

    Golden, Johnny L.

    1993-01-01

    A compilation of reported analyses and results obtained for anodized aluminum flown on the Long Duration Exposure Facility (LDEF) was prepared. Chromic acid, sulfuric acid, and dyed sulfuric acid anodized surfaces were exposed to the space environment. The vast majority of the anodized surface on LDEF was chromic acid anodize because of its selection as a thermal control coating for use on the spacecraft primary structure, trays, tray clamps, and space end thermal covers. Reports indicate that the chromic acid anodize was stable in solar absorptance and thermal emittance, but that contamination effects caused increases in absorptance on surfaces exposed to low atomic oxygen fluences. There were some discrepancies, however, in that some chromic acid anodized specimens exhibited significant increases in absorptance. Sulfuric acid anodized surfaces also appeared stable, although very little surface area was available for evaluation. One type of dyed sulfuric acid anodize was assessed as an optical baffle coating and was observed to have improved infrared absorptance characteristics with exposure on LDEF.

  17. The effect of pressurized carbon dioxide as a temporary plasticizer and foaming agent on the hot stage extrusion process and extrudate properties of solid dispersions of itraconazole with PVP-VA 64.

    PubMed

    Verreck, Geert; Decorte, Annelies; Heymans, Koen; Adriaensen, Jef; Cleeren, Dirk; Jacobs, Adri; Liu, Dehua; Tomasko, David; Arien, Albertina; Peeters, Jef; Rombaut, Patrick; Van den Mooter, Guy; Brewster, Marcus E

    2005-11-01

    The aim of the current research project was to explore the possibilities of combining pressurized carbon dioxide with hot stage extrusion during manufacturing of solid dispersions of itraconazole and polyvinylpyrrolidone-co-vinyl acetate 64 (PVP-VA 64) and to evaluate the ability of the pressurized gas to act as a temporary plasticizer as well as to produce a foamed extrudate. Pressurized carbon dioxide was injected into a Leistritz Micro 18 intermeshing co-rotating twin-screw melt extruder using an ISCO 260D syringe pump. The physicochemical characteristics of the extrudates with and without injection of carbon dioxide were evaluated with reference to the morphology of the solid dispersion and dissolution behaviour and particle properties. Carbon dioxide acted as plasticizer for itraconazole/PVP-VA 64, reducing the processing temperature during the hot stage extrusion process. Amorphous dispersions were obtained and the solid dispersion was not influenced by the carbon dioxide. Release of itraconazole from the solid dispersion could be controlled as a function of processing temperature and pressure. The macroscopic morphology changed to a foam-like structure due to expansion of the carbon dioxide at the extrusion die. This resulted in increased specific surface area, porosity, hygroscopicity and improved milling efficiency.

  18. [Effect of extrusion on the retention of amino acids and the nutritional value of the protein].

    PubMed

    Martinchik, A N; Sharikov, A Yu

    2015-01-01

    The data of the literature on the impact factors of the extrusion cooking on physical and chemical properties of food proteins, biological value and digestibility have been discussed. Extrusion cooking is a high temperature short-time process, characterizing by a minimal loss of nutrients. and biologically active substances compared to other methods of heat treatment of food. Studies of the properties of protein-containing products, protein isolates and concentrates in the extrusion are examined in different ways: the inactivation of antinutritional factors; improvement in digestibility and availability; changes in the content and chemical modification of amino acids; Maillard reactions involving amino acids; mutual enrichment of protein mixtures during the composite food extrusion; formation of functional technological properties of the extruded protein products.

  19. Anal extrusion of migrated ventriculo-peritoneal shunt catheter: An unusual complication and review of literature

    PubMed Central

    Sarkari, Avijit; Borkar, Sachin A.; Mahapatra, A. K.

    2016-01-01

    Authors present an unusual case of anal extrusion of peritoneal end of ventriculo-peritoneal shunt in a 2-year-old male child. Pertinent literature is reviewed regarding this rare complication of a very commonly performed neurosurgical procedure.

  20. Extrusion and rheology of fine particulate ceramic pastes

    NASA Astrophysics Data System (ADS)

    Mazzeo, Fred Anthony

    A rheological study was conducted on an extruded blend of two alumina powders, Alcoa A-3500-SG and Reynolds ERC. These extruded blends were mixed in four compositions, varying in distribution modulus. This work focuses on the interaction of the composition components, mainly particle size distribution and amount of water at a constant binder amount. The rheological parameters of extruded pastes, Sigma, Tau, alpha and beta, were determined by using capillary rheometry modeling by the methodology set forth by Benbow and Bridgwater. This methodology makes use of capillary rheometer to determine extrusion parameters, which describe the flow behavior of a paste. The parameter values are indirectly determined by extrapolating high shear rate information obtained by the extrusion process. A goal of this research was to determine fundamental rheological properties directly from fundamental rheological equations of state. This was accomplished by assessing the material properties by using a dynamic stress rheometer. The rheological parameters used in this study to characterize the paste are elastic modulus, viscosity, tan delta, and relaxation time. This technique approaches a step closer in understanding the microstructural influence on flow behavior of a paste. This method directly determines rheological properties by using linear viscoelastic theory, giving a quantitative analysis of material properties. A strong correlation between the elastic modulus and sigma, and viscosity and alpha is shown to exist, indicating a relationship between these two techniques. Predictive process control methodology, based on particle packing modeling, quantitatively determined structural parameters useful in evaluating a composition. The determined parameters are: distribution modulus, interparticle separation distance, porosity, and particle crowding index, which are important to understand the extrudates packed state. A connection between the physical structure of the extrudate and its

  1. Transcorneal extrusion of anterior chamber intraocular lenses. A report of three cases.

    PubMed

    McKnight, G T; Richards, S C; Apple, D J; Stanko, M L; O'Morchoe, D J; Solomon, K D

    1987-12-01

    We examined three cases of transcorneal extrusion of anterior chamber intraocular lenses. In each case a preexisting condition (rheumatoid arthritis, glaucoma, and herpes zoster ophthalmicus, respectively) contributed to corneal necrosis and subsequent extrusion of the pseudophakos. The clinicopathologic correlations of this condition are discussed, as well as some causes of corneal decompensation associated with anterior chamber lenses. We emphasize the need for careful evaluation of patients who have preexisting disease before intraocular lens implantation. PMID:3318770

  2. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations;

    SciTech Connect

    Not Available

    2006-04-01

    DOE Industrial Technologies Program case study describes the savings possible if Commonwealth Aluminum (now Aleris Rolled Products) makes improvements noted in energy assessments at two aluminum mills.

  3. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations

    SciTech Connect

    2006-04-01

    DOE Industrial Technologies Program case study describes the savings possible if Commonwealth Aluminum (now Aleris Rolled Products) makes improvements noted in energy assessments at two aluminum mills.

  4. Assessing the health risks of aluminum.

    PubMed

    Orme, J; Ohanian, E V

    1990-03-01

    Aluminum is a ubiquitous substance with over 4,000 uses. Aluminum, as aluminum sulfate, is commonly used in the United States as a coagulant in the treatment of drinking water. For many years aluminum was not considered to be toxic to humans. However, reports associating aluminum with several skeletal and neurological disorders in humans suggest that exposure to aluminum may pose a health hazard. In 1983 the US Environmental Protection Agency (EPA) announced plans to regulate a number of substances, including aluminum, in drinking water. Aluminum was considered because of its occurrence and apparent toxicity. Upon further evaluation of the health effects data the EPA proposed not to regulate aluminum as a result of the uncertainty of the toxicity of ingested aluminum. Putative causal associations between aluminum exposure and neurological disorders such as Alzheimer's disease have yet to be substantiated. Although several issues regarding the toxicity of ingested aluminum are unresolved, aluminum has been specified in the 1986 Amendments to the Safe Drinking Water Act, as one of 83 substances in drinking water to be regulated by 1989. Additional data are needed before the potential risk of aluminum can be assessed; therefore the EPA has deferred possible regulation until 1991. PMID:24202565

  5. Response surface methodology for evaluation and optimization of process parameter and antioxidant capacity of rice flour modified by enzymatic extrusion.

    PubMed

    Xu, Enbo; Pan, Xiaowei; Wu, Zhengzong; Long, Jie; Li, Jingpeng; Xu, Xueming; Jin, Zhengyu; Jiao, Aiquan

    2016-12-01

    For the purpose of investigating the effect of enzyme concentration (EC), barrel temperature (BT), moisture content (MC), and screw speed (SS) on processing parameters (product temperature, die pressure and special mechanical energy (SME)) and product responses (extent of gelatinization (GE), retention rate of total phenolic content (TPC-RR)), rice flour extruded with thermostable α-amylase was analyzed by response surface methodology. Stepwise regression models were computed to generate response surface and contour plots, revealing that both TPC-RR and GE increased as increasing MC while expressed different sensitivities to BT during enzymatic extrusion. Phenolics preservation was benefited from low SME. According to multiple-factor optimization, the conditions required to obtain the target SME (10kJ/kg), GE (100%) and TPC-RR (85%) were: EC=1.37‰, BT=93.01°C, MC=44.30%, and SS=171.66rpm, with the actual values (9.49kJ/kg, 99.96% and 87.10%, respectively) showing a good fit to the predicted values. PMID:27374518

  6. Medial Meniscal Extrusion Relates to Cartilage Loss in Specific Femorotibial Subregions- Data from the Osteoarthritis Initiative

    PubMed Central

    Bloecker, K.; Wirth, W.; Guermazi, A.; Hunter, DJ; Resch, H.; Hochreiter, J.; Eckstein, F.

    2015-01-01

    Objective Medial meniscal extrusion is known to be related to structural progression of knee OA. However, it is unclear whether medial meniscal extrusion is more strongly associated with cartilage loss in certain medial femorotibial subregions than to others. Methods Segmentation of the medial tibial and femoral cartilage (baseline; 1-year follow-up) and the medial meniscus (baseline) was performed in 60 participants with frequent knee pain (age 61.3±9.2y, BMI 31.3±3.9 kg/m2) and with unilateral medial radiographic joint space narrowing (JSN) grade 1–3, using double echo steady state MR-images. Medial meniscal extrusion distance and extrusion area (%) between the external meniscal and tibial margin at baseline, and longitudinal medial cartilage loss in eight anatomical subregions were determined. Results A significant association (Pearson correlation coefficient) was seen between medial meniscus extrusion area in JSN knees and cartilage loss over one year throughout the entire medial femorotibial compartment. The strongest correlation was with cartilage loss in the external medial tibia (r=−0.34 [p<0.01] in JSN, and r=−0.30 [p=0.02] in noJSN knees). Conclusion Medial meniscus extrusion was associated with subsequent medial cartilage loss. The external medial tibial cartilage may be particularly vulnerable to thinning once the meniscus extrudes and its surface is “exposed” to direct, non-physiological, cartilage-cartilage contact. PMID:25988986

  7. Shuttle Primary Reaction Control Subsystem Thruster Fuel Valve Pilot Seal Extrusion: A Failure Correlation

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Saulsberry, Regor L.

    2003-01-01

    Pilot operated valves (POVs) are used to control the flow of hypergolic propellants monomethylhydrazine (fuel) and nitrogen tetroxide (oxidizer) to the Shuttle orbiter Primary Reaction Control Subsystem (PRCS) thrusters. The POV incorporates a two-stage design: a solenoid-actuated pilot stage, which in turn controls a pressure-actuated main stage. Isolation of propellant supply from the thruster chamber is accomplished in part by a captive polytetrafluoroethylene (PTFE) pilot seal retained inside a Custom 455.1 stainless steel cavity. Extrusion of the pilot seal restricts the flow of fuel around the pilot poppet, thus impeding or preventing the main valve stage from opening. It can also prevent the main stage from staying open with adequate force margin, particularly if there is gas in the main stage actuation cavity. During thruster operation on-orbit, fuel valve pilot seal extrusion is commonly indicated by low or erratic chamber pressure or failure of the thruster to fire upon command (Fail-Off). During ground turnaround, pilot seal extrusion is commonly indicated by slow gaseous nitrogen (GN2) main valve opening times (greater than 38 ms) or slow water main valve opening response times (greater than 33 ms). Poppet lift tests and visual inspection can also detect pilot seal extrusion during ground servicing; however, direct metrology on the pilot seat assembly provides the most quantitative and accurate means of identifying extrusion. Minimizing PRCS fuel valve pilot seal extrusion has become an important issue in the effort to improve PRCS reliability and reduce associated life cycle costs.

  8. Melt rheology and molecular weight degradation of amylopectin during multiple pass extrusion of starch

    SciTech Connect

    Willett, J.L.; Millard, M.M.; Jasberg, B.K.

    1996-12-31

    The degradation of starch during extrusion and the role of specific mechanical energy (SME) in this process have been widely studied for single pass extrusion, Multiple extrusion histories are not uncommon in the plastics industry, but little if any has been reported on their effects on starch. Native waxy maize starch (app. 98% amylopectin) was initially converted to a thermoplastic by twin screw extrusion. This extrudate was equilibrated to either 18% or 23% moisture content, and subsequently re-extruded in a single screw extruder (3:1 compression screw) at 110{degrees}C or 130{degrees}C. Melt viscosity data were calculated using the output-pressure data from the second pass. The melts exhibited shear thinning behavior; the power law index increased with temperature, and slightly with moisture content. Molecular weights of selected second-pass extrudates, as well as the native starch and the first-pass extrudate, were measured by light scattering in dimethyl sulfoxide/water. The initial extrusion pass reduced the molecular weight from 300 million to 50 million. Molecular weight reductions in the second pass increased with increasing SME. A first order expression was shown to fit the MW-SME data with a correlation coefficient of 0.91. Implications of the degradation on extrusion processing of starch and the use of single screw extruders for rheological characterization will be discussed.

  9. Traumatic iridial extrusion mimicking a conjunctival melanocytic neoplasm

    PubMed Central

    Zoroquiain, Pablo; Ganimi, Maria SB; Alghamdi, Sarah; Burnier, Julia V; Aldrees, Sultan S; Burnier, Miguel N

    2016-01-01

    Conjunctival melanoma is a rare malignant tumour of the eye. Its diagnosis represents a challenge for general pathologists due to low exposure to ocular biopsies and a broad differential diagnosis. In addition, conjunctival samples are often small and are associated with a high frequency of artefacts due to their processing. Here, we present the first case to date of a traumatic iridial extrusion masquerading as a conjunctival melanocytic neoplasm. An 83-year-old Asian man presented with a conjunctival-pigmented nodule surrounded by an area of diffuse pigmentation. Histopathology revealed in the nodule a well-demarcated lesion composed of spindle shaped melanocytes with thick-walled blood vessels. At higher magnification, the blood vessels were composed of thick walls with collagen fibres in an onion-skin-like arrangement. The histological findings were consistent with extruded iridial tissue. The map biopsies of the flat, pigmented lesion showed melanocytic cell proliferation with dendritic processes restricted to the lamina propria without any epithelial involvement, consistent with ocular melanocytosis. The diagnosis of conjunctival melanocytic lesions is challenging, and non-neoplastic conditions should always be included in the differential diagnosis. Pathologists should correlate clinicopathological findings and be familiar with the normal histology in order to achieve the correct diagnosis. PMID:26913071

  10. Current advances and future perspectives in extrusion-based bioprinting.

    PubMed

    Ozbolat, Ibrahim T; Hospodiuk, Monika

    2016-01-01

    Extrusion-based bioprinting (EBB) is a rapidly growing technology that has made substantial progress during the last decade. It has great versatility in printing various biologics, including cells, tissues, tissue constructs, organ modules and microfluidic devices, in applications from basic research and pharmaceutics to clinics. Despite the great benefits and flexibility in printing a wide range of bioinks, including tissue spheroids, tissue strands, cell pellets, decellularized matrix components, micro-carriers and cell-laden hydrogels, the technology currently faces several limitations and challenges. These include impediments to organ fabrication, the limited resolution of printed features, the need for advanced bioprinting solutions to transition the technology bench to bedside, the necessity of new bioink development for rapid, safe and sustainable delivery of cells in a biomimetically organized microenvironment, and regulatory concerns to transform the technology into a product. This paper, presenting a first-time comprehensive review of EBB, discusses the current advancements in EBB technology and highlights future directions to transform the technology to generate viable end products for tissue engineering and regenerative medicine. PMID:26561931

  11. Power harmonic problems at a plastics extrusion plant

    SciTech Connect

    Medora, N.K.; Kusko, A.

    1995-12-31

    A plastics extrusion plant in Massachusetts operated a 250-hp thyristor dc-adjustable speed drive from a 300-kVA 13.8 kV to 480 V utility service transformer on two miles of 13.8-kV line. The operation was marginal. Tripping of the drive occurred on undervoltage dips. To raise the power factor and reduce the voltage drop, the plant personnel installed 300 kvar of capacitors on the 480-V system. The installation was made without a power-harmonic study. The result was frequent tripping of the drives and noisy operation. It was apparent that a resonance occurred between the capacitors and the source impedance. To gain insight into the system operation, a PSpice computer simulation was performed on the plant electrical system. It was determined that the modified power system, with the capacitors installed, had a resonance frequency at the 5th harmonic. This resonance condition caused severe problems of harmonic voltage distortion, aggravated voltage drop, and caused the dc drives to trip. The PSpice computer simulation was also performed using power harmonic filters, consisting of tuning reactors in series with the capacitors.

  12. Elucidation of spheroid formation with and without the extrusion step.

    PubMed

    Liew, Celine V; Chua, Siang Meng; Heng, Paul W S

    2007-01-01

    Spheroid formation mechanisms were investigated using extrusion-spheronization (ES) and rotary processing (RP). Using ES (cross-hatch), ES (teardrop), and RP (teardrop), spheroids with similar mass median diameter (MMD) and span were produced using equivalent formulation and spheronization conditions. During spheronization, the teardrop-studded rotating frictional surface, with increased peripheral tip speed and duration, produced spheroids of equivalent MMD and span to those produced by the cross-hatch rotating frictional plate surface. The roundness of these spheroids was also similar. RP required less water to produce spheroids of MMD similar to that of spheroids produced by ES. However, these RP spheroids were less spherical. Image analysis of 625 spheroids per batch indicated that the size distribution of RP spheroids had significantly greater SD, positive skewness, and kurtosis. Morphological examination of time-sampled spheroids produced by ES indicated that spheroid formation occurred predominantly by attrition and layering, while RP spheroids were formed by nucleation, agglomeration, layering, and coalescence. RP produced spheroids with higher crushing strength than that of ES-produced spheroids. The amount of moisture lost during spheronization for spheroids produced by ES had minimal influence on their eventual size. Differences in process and formulation parameters, in addition to size distribution and observed morphological changes, enabled a greater understanding of spheroid formation and methods to optimize spheroid production. PMID:17408210

  13. Traumatic iridial extrusion mimicking a conjunctival melanocytic neoplasm.

    PubMed

    Zoroquiain, Pablo; Ganimi, Maria Sb; Alghamdi, Sarah; Burnier, Julia V; Aldrees, Sultan S; Burnier, Miguel N

    2016-01-01

    Conjunctival melanoma is a rare malignant tumour of the eye. Its diagnosis represents a challenge for general pathologists due to low exposure to ocular biopsies and a broad differential diagnosis. In addition, conjunctival samples are often small and are associated with a high frequency of artefacts due to their processing. Here, we present the first case to date of a traumatic iridial extrusion masquerading as a conjunctival melanocytic neoplasm. An 83-year-old Asian man presented with a conjunctival-pigmented nodule surrounded by an area of diffuse pigmentation. Histopathology revealed in the nodule a well-demarcated lesion composed of spindle shaped melanocytes with thick-walled blood vessels. At higher magnification, the blood vessels were composed of thick walls with collagen fibres in an onion-skin-like arrangement. The histological findings were consistent with extruded iridial tissue. The map biopsies of the flat, pigmented lesion showed melanocytic cell proliferation with dendritic processes restricted to the lamina propria without any epithelial involvement, consistent with ocular melanocytosis. The diagnosis of conjunctival melanocytic lesions is challenging, and non-neoplastic conditions should always be included in the differential diagnosis. Pathologists should correlate clinicopathological findings and be familiar with the normal histology in order to achieve the correct diagnosis. PMID:26913071

  14. Micro-Hole Multi-Point Punching System Using Punch and Die Made by EDM

    NASA Astrophysics Data System (ADS)

    Broomfield, Mark; Mori, Toshihiko; Mikuriya, Teruaki; Tachibana, Kazushi

    In this research a multi-point micro punch and die system was developed. The process of electric discharge machining (EDM) was used to produce both the punch and die. The punches were machined from a 5 mm diameter tungsten and a 10 mm diameter tool steel round rods by wire electric discharge machining (WEDM), using a 200 µm diameter wire electrode. The die holes were made using the punch as the electrode. The EDM process of the holes was carried out on a newly developed desktop EDM machine. The punch and die placed on a micro-die set and then on a micro press were used to produce micro-holes using an automatic control system developed for this process. Experiments to produce 50 µm to 67 µm square micro-holes on 50 µm thick aluminum, 30 µm thick copper and 20 µm thick stainless steel foils were conducted. The capabilities of multi-point punching using the tungsten punch and a tool steel punch were examined and tungsten was chosen as the material of choice for making the punch tool. A scanning electron microscope confirmed that the holes produced are clean, and the sheared surfaces smooth. The punch tool showed no signs of deformation or cracks even after repeated punching.

  15. Aluminum industry applications for OTEC

    SciTech Connect

    Jones, M.S.; Leshaw, D.; Sathyanarayana, K.; Sprouse, A.M.; Thiagarajan, V.

    1980-12-01

    The objective of the program is to study the integration issues which must be resolved to realize the market potential of ocean thermal energy conversion (OTEC) power for the aluminum industry. The study established, as a baseline, an OTEC plant with an electrical output of 100 MWe which would power an aluminum reduction plant. The reduction plant would have a nominal annual output of about 60,000 metric tons of aluminum metal. Three modes of operation were studied, viz: 1. A reduction plant on shore and a floating OTEC power plant moored offshore supplying energy by cable. 2. A reduction plant on shore and a floating OTEC power plant at sea supplying energy by means of an ''energy bridge.'' 3. A floating reduction plant on the same platform as the OTEC power plant. For the floating OTEC/aluminum plantship, three reduction processes were examined. 1. The conventional Hall process with prebaked anodes. 2. The drained cathode Hall cell process. 3. The aluminum chloride reduction process.

  16. Scaleable Clean Aluminum Melting Systems

    SciTech Connect

    Han, Q.; Das, S.K.

    2008-02-15

    The project entitled 'Scaleable Clean Aluminum Melting Systems' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Secat Inc. The three-year project was initially funded for the first year and was then canceled due to funding cuts at the DOE headquarters. The limited funds allowed the research team to visit industrial sites and investigate the status of using immersion heaters for aluminum melting applications. Primary concepts were proposed on the design of furnaces using immersion heaters for melting. The proposed project can continue if the funding agency resumes the funds to this research. The objective of this project was to develop and demonstrate integrated, retrofitable technologies for clean melting systems for aluminum in both the Metal Casting and integrated aluminum processing industries. The scope focused on immersion heating coupled with metal circulation systems that provide significant opportunity for energy savings as well as reduction of melt loss in the form of dross. The project aimed at the development and integration of technologies that would enable significant reduction in the energy consumption and environmental impacts of melting aluminum through substitution of immersion heating for the conventional radiant burner methods used in reverberatory furnaces. Specifically, the program would couple heater improvements with furnace modeling that would enable cost-effective retrofits to a range of existing furnace sizes, reducing the economic barrier to application.

  17. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    NASA Technical Reports Server (NTRS)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  18. Optimization of Squeeze Casting for Aluminum Alloy Parts

    SciTech Connect

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important since it must

  19. Rotary press utilizing a flexible die wall.

    PubMed

    Amidon, G E; Smith, D P; Hiestand, E N

    1981-06-01

    A die with a flexible wall was constructed and evaluated on a specially modified instrumented rotary tablet press. The design permits an inward deflection of the die wall by a side punch, which rolls past a side compression roll during compression-decompression. The side compression roll is instrumented to monitor the applied side compression roll forces. On decompression, return of the die wall to its original position permits release of residual die wall pressure. The decreased residual die wall pressure can decrease fracture and capping of tablets for problem formulations. The performance was tested on three experimental formulations. For these formulations, tablets made in a conventional die exhibited severe capping problems. However, most tablets compressed in the special die were superior. With proper adjustment of punch and die wall compression forces, excellent tablets could be manufactured. The merits of the special die and modified tablet machine are substantiated, although this initial design did not provide adequate die wall pressure for all formulations. Further engineering efforts could result in practical production equipment.

  20. Evaluation of permanent die coatings to improve the wear resistance of die casting dies. Final project report, January 1, 1995--April 30, 1997

    SciTech Connect

    Shivpuri, R.

    1997-09-18

    Die Casting dies are subject to severe service conditions during the die casting operation. While these severe conditions are necessary to achieve high production rates, they cause the dies which are commonly made of H13 die steel, to suffer frequent failures. The major die failure mechanisms are erosion or washout, Heat checking, soldering and corrosion. Due to their geometrical complexity, die casting dies are very expensive (some dies cost over a million dollars), and thus a large number of parts have to be produced by a die, to justify this cost and leverage the advantages of the die casting process (high production rates, low manpower costs). A potential increase in the die service life, thus has a significant impact on the economics of the die; casting operation. There are many ways to extend die life: developing new wear resistant die materials, developing new surface treatments including coatings, improving heat treatment of existing H13 dies, using better lubricants that can protect the die material, or modifying the die geometry and process parameters to reduce the intensity of wear. Of these the use of coatings to improve the wear resistance of the die surface has shown a lot of promise. Consequently, use of coatings in the die casting industry and their wide use to decrease die wear can improve significantly the productivity of shop operations resulting in large savings in material and energy usage.

  1. Rechargeable Aluminum-Ion Batteries

    SciTech Connect

    Paranthaman, Mariappan Parans; Liu, Hansan; Sun, Xiao-Guang; Dai, Sheng; Brown, Gilbert M

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  2. PREPARATION OF DIBASIC ALUMINUM NITRATE

    DOEpatents

    Gresky, A.T.; Nurmi, E.O.; Foster, D.L.; Wischow, R.P.; Savolainen, J.E.

    1960-04-01

    A method is given for the preparation and recovery of basic aluminum nltrates having an OH: Al ratio of at least two, comprising two steps. First, metallic aluminum is dissolved in aqueous Al(NO/sub 3/)/sub 3/, in the presence of a small quantity of elemental or ionic mercury, to increase its Al: NO/sub 3/ ratio into the range 1 to 1.2. The resulting aqueous solution is then added to an excess of a special organic solvent, typically a mixture of five parts methanol and six parts diethyl ether, whereupon the basic aluminum nitrate, e.g. Al/sub 6/(OH)/sub 13/-(NO/sub 3/)/sub 5/, recoverably precipitates.

  3. Recycling of aluminum salt cake

    SciTech Connect

    Jody, B.J.; Daniels, E.J.; Bonsignore, P.V.; Karvelas, D.E.

    1991-12-01

    The secondary aluminum industry generates more than 110 {times} 10{sup 3} tons of salt-cake waste every year. This waste stream contains about 3--5% aluminum, 15--30% aluminum oxide, 30--40% sodium chloride, and 20--30% potassium chloride. As much as 50% of the content of this waste is combined salt (sodium and potassium chlorides). Salt-cake waste is currently disposed of in conventional landfills. In addition, over 50 {times} 10{sup 3} tons of black dross that is not economical to reprocess a rotary furnace for aluminum recovery ends up in landfills. The composition of the dross is similar to that of salt cake, except that it contains higher concentrations of aluminum (up to 20%) and correspondingly lower amounts of salts. Because of the high solubility of the salts in water, these residues, when put in landfills, represent a potential source of pollution to surface-water and groundwater supplies. The increasing number of environmental regulations on the generation and disposal of industrial wastes are likely to restrict the disposal of these salt-containing wastes in conventional landfills. Processes exist that employ the dissolution and recovery of the salts from the waste stream. These wet-processing methods are economical only when the aluminum concentration in that waste exceeds about 10%. Argonne National Laboratory (ANL) conducted a study in which existing technologies were reviewed and new concepts that are potentially more cost-effective than existing processes were developed and evaluated. These include freeze crystallization, solvent/antisolvent extraction, common-ion effect, high-pressure/high-temperature process, and capillary-effect systems. This paper presents some of the technical and economic results of the aforementioned ANL study.

  4. Dissolution and Separation of Aluminum and Aluminosilicates

    SciTech Connect

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as a function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.

  5. Dissolution and Separation of Aluminum and Aluminosilicates

    DOE PAGESBeta

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as amore » function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.« less

  6. Aluminum-carbon composite electrode

    DOEpatents

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  7. Aluminum-carbon composite electrode

    DOEpatents

    Farahmandi, C. Joseph; Dispennette, John M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  8. Aluminum-air battery crystallizer

    SciTech Connect

    Maimoni, A.

    1987-01-23

    A prototype crystallizer system for the aluminum-air battery operated reliably through simulated startup and shutdown cycles and met its design objectives. The crystallizer system allows for crystallization and removal of the aluminium hydroxide reaction product; it is required to allow steady-state and long-term operation of the aluminum-air battery. The system has to minimize volume and maintain low turbulence and shear to minimize secondary nucleation and energy consumption while enhancing agglomeration. A lamella crystallizer satisfies system constraints.

  9. Vacuum die attach for integrated circuits

    DOEpatents

    Schmitt, E.H.; Tuckerman, D.B.

    1991-09-10

    A thin film eutectic bond for attaching an integrated circuit die to a circuit substrate is formed by coating at least one bonding surface on the die and substrate with an alloying metal, assembling the die and substrate under compression loading, and heating the assembly to an alloying temperature in a vacuum. A very thin bond, 10 microns or less, which is substantially void free, is produced. These bonds have high reliability, good heat and electrical conduction, and high temperature tolerance. The bonds are formed in a vacuum chamber, using a positioning and loading fixture to compression load the die, and an IR lamp or other heat source. For bonding a silicon die to a silicon substrate, a gold silicon alloy bond is used. Multiple dies can be bonded simultaneously. No scrubbing is required. 1 figure.

  10. Die singulation method and package formed thereby

    SciTech Connect

    Anderson, Robert C.; Shul, Randy J.; Clews, Peggy J.; Baker, Michael S.; De Boer, Maarten P.

    2012-08-07

    A method is disclosed for singulating die from a substrate having a sacrificial layer and one or more device layers, with a retainer being formed in the device layer(s) and anchored to the substrate. Deep Reactive Ion Etching (DRIE) etching of a trench through the substrate from the bottom side defines a shape for each die. A handle wafer is then attached to the bottom side of the substrate, and the sacrificial layer is etched to singulate the die and to form a frame from the retainer and the substrate. The frame and handle wafer, which retain the singulated die in place, can be attached together with a clamp or a clip and to form a package for the singulated die. One or more stops can be formed from the device layer(s) to limit a sliding motion of the singulated die.

  11. Vacuum die attach for integrated circuits

    DOEpatents

    Schmitt, Edward H.; Tuckerman, David B.

    1991-01-01

    A thin film eutectic bond for attaching an integrated circuit die to a circuit substrate is formed by coating at least one bonding surface on the die and substrate with an alloying metal, assembling the die and substrate under compression loading, and heating the assembly to an alloying temperature in a vacuum. A very thin bond, 10 microns or less, which is substantially void free, is produced. These bonds have high reliability, good heat and electrical conduction, and high temperature tolerance. The bonds are formed in a vacuum chamber, using a positioning and loading fixture to compression load the die, and an IR lamp or other heat source. For bonding a silicon die to a silicon substrate, a gold silicon alloy bond is used. Multiple dies can be bonded simultaneously. No scrubbing is required.

  12. Reinraumtechnik für die Medizintechnik

    NASA Astrophysics Data System (ADS)

    Petek, Max; Jungbluth, Martin; Krampe, Erhard

    Die Reinraumtechnik ist heute ein unverzichtbarer Bestandteil bei der Fertigung von Produkten der Life Sciences, den Bereichen Pharma, Lebensmittel, Kosmetik und Medizintechnik. In Anbetracht der langen Historie der Medizintechnik ist sie jedoch eine sehr junge Disziplin. Die Bedeutung von Keimen und die richtige Einschätzung ihrer Größe wurden zwar sehr früh bereits durch Paracelsus erkannt, jedoch wurden daraus noch keine speziellen oder kontinuierlich umgesetzten Hygienevorschriften abgeleitet. Die erste bekannte technische Umsetzung von Hygieneempfehlungen geht auf den Franzosen François Nicolas Appert zurück, der eine aseptische Abfüllmethode für Lebensmittel entwickelte und diese 1810 veröffentlichte [1]. Die erste dokumentierte medizinische Umsetzung stellten Hygienevorschriften für Ärzte dar, die Ignaz Philipp Semmelweis nach 1847 in der Wiener Klinik für Geburtshilfe einführte [2].

  13. Acid extrusion is induced by osteoclast attachment to bone. Inhibition by alendronate and calcitonin.

    PubMed Central

    Zimolo, Z; Wesolowski, G; Rodan, G A

    1995-01-01

    Acid extrusion is essential for osteoclast (OC) activity. We examined Na+ and HCO3(-)-independent H+ extrusion in rat- and mouse OCs by measuring intracellular pH (pHi) changes, with the pHi indicator BCECF (biscarboxyethyl-5-(6) carboxyfluorescein) after H+ loading with an ammonium pulse. 90% of OCs attached to glass do not possess HCO3- and Na(+)-independent H(+)-extrusion (rate of pHi recovery = 0.043 +/- 0.007 (SEM) pH U/min, n = 26). In contrast, in OCs attached to bone, the pHi recovery rate is 0.228 +/- 0.011 pHi U/min, n = 25. OCs on bone also possess a NH(4+)-permeable pathway not seen on glass. The bone-induced H+ extrusion was inhibited by salmon calcitonin (10(-8) M, for 2 h), and was not present after pretreating the bone slices with the aminobisphosphonate alendronate (ALN). At ALN levels of 0.22 nmol/mm2 bone, H+ extrusion was virtually absent 12 h after cell seeding (0.004 +/- 0.002 pH U/min) and approximately 50% inhibition was observed at 0.022 pmol ALN/mm2 bone. The Na(+)-independent H+ extrusion was not inhibited by bafilomycin A1 (up to 10(-7) M), although a bafilomycin A1 (10(-8) M)-sensitive H+ pump was present in membrane vesicles isolated from these osteoclasts. These findings indicate that Na(+)-independent acid extrusion is stimulated by osteoclast attachment to bone and is virtually absent when bone is preincubated with ALN, or when osteoclasts are treated with salmon calcitonin. Images PMID:7593614

  14. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-18

    ... in the Federal Register on November 17, 2009 (74 FR 59254). At the request of the State agency and a... Employment and Training Administration Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood... Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division, including on- site...

  15. The effect of zinc on the aluminum anode of the aluminum-air battery

    NASA Astrophysics Data System (ADS)

    Tang, Yougen; Lu, Lingbin; Roesky, Herbert W.; Wang, Laiwen; Huang, Baiyun

    Aluminum is an ideal material for batteries, due to its excellent electrochemical performance. Herein, the effect of zinc on the aluminum anode of the aluminum-air battery, as an additive for aluminum alloy and electrolytes, has been studied. The results show that zinc can decrease the anodic polarization, restrain the hydrogen evolution and increase the anodic utilization rate.

  16. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  17. Should assisted dying be legalised?

    PubMed Central

    2014-01-01

    When an individual facing intractable pain is given an estimate of a few months to live, does hastening death become a viable and legitimate alternative for willing patients? Has the time come for physicians to do away with the traditional notion of healthcare as maintaining or improving physical and mental health, and instead accept their own limitations by facilitating death when requested? The Universities of Oxford and Cambridge held the 2013 Varsity Medical Debate on the motion “This House Would Legalise Assisted Dying”. This article summarises the key arguments developed over the course of the debate. We will explore how assisted dying can affect both the patient and doctor; the nature of consent and limits of autonomy; the effects on society; the viability of a proposed model; and, perhaps most importantly, the potential need for the practice within our current medico-legal framework. PMID:24423249

  18. RECOVERY OF ALUMINUM FROM FISSION PRODUCTS

    DOEpatents

    Blanco, R.E.; Higgins, I.R.

    1962-11-20

    A method is given for recovertng aluminum values from aqueous solutions containing said values together with fission products. A mixture of Fe/sub 2/O/ sub 3/ and MnO/sub 2/ is added to a solution containing aluminum and fission products. The resulting aluminum-containing supernatant is then separated from the fission product-bearing metal oxide precipitate and is contacted with a cation exchange resin. The aluminum sorbed on the resin is then eluted and recovered. (AEC)

  19. Mineral resource of the month: aluminum

    USGS Publications Warehouse

    Bray, E. Lee

    2012-01-01

    The article offers information on aluminum, a mineral resource which is described as the third-most abundant element in Earth's crust. According to the article, aluminum is the second-most used metal. Hans Christian Oersted, a Danish chemist, was the first to isolate aluminum in the laboratory. Aluminum is described as lightweight, corrosion-resistant and an excellent conductor of electricity and heat.

  20. Terahertz inline wall thickness monitoring system for plastic pipe extrusion

    SciTech Connect

    Hauck, J. E-mail: d.stich@skz.de E-mail: m.bastian@skz.de Stich, D. E-mail: d.stich@skz.de E-mail: m.bastian@skz.de Heidemeyer, P. E-mail: d.stich@skz.de E-mail: m.bastian@skz.de Bastian, M. E-mail: d.stich@skz.de E-mail: m.bastian@skz.de Hochrein, T. E-mail: d.stich@skz.de E-mail: m.bastian@skz.de

    2014-05-15

    Conventional and commercially available inline wall thickness monitoring systems for pipe extrusion are usually based on ultrasonic or x-ray technology. Disadvantages of ultrasonic systems are the usual need of water as a coupling media and the high damping in thick walled or foamed pipes. For x-ray systems special safety requirements have to be taken into account because of the ionizing radiation. The terahertz (THz) technology offers a novel approach to solve these problems. THz waves have many properties which are suitable for the non-destructive testing of plastics. The absorption of electrical isolators is typically very low and the radiation is non-ionizing in comparison to x-rays. Through the electromagnetic origin of the THz waves they can be used for contact free measurements. Foams show a much lower absorption in contrast to acoustic waves. The developed system uses THz pulses which are generated by stimulating photoconductive switches with femtosecond laser pulses. The time of flight of THz pulses can be determined with a resolution in the magnitude of several ten femtoseconds. Hence the thickness of an object like plastic pipes can be determined with a high accuracy by measuring the time delay between two reflections on materials interfaces e.g. at the pipe's inner and outer surface, similar to the ultrasonic technique. Knowing the refractive index of the sample the absolute layer thickness from the transit time difference can be calculated easily. This method in principle also allows the measurement of multilayer systems and the characterization of foamed pipes.

  1. Terahertz inline wall thickness monitoring system for plastic pipe extrusion

    NASA Astrophysics Data System (ADS)

    Hauck, J.; Stich, D.; Heidemeyer, P.; Bastian, M.; Hochrein, T.

    2014-05-01

    Conventional and commercially available inline wall thickness monitoring systems for pipe extrusion are usually based on ultrasonic or x-ray technology. Disadvantages of ultrasonic systems are the usual need of water as a coupling media and the high damping in thick walled or foamed pipes. For x-ray systems special safety requirements have to be taken into account because of the ionizing radiation. The terahertz (THz) technology offers a novel approach to solve these problems. THz waves have many properties which are suitable for the non-destructive testing of plastics. The absorption of electrical isolators is typically very low and the radiation is non-ionizing in comparison to x-rays. Through the electromagnetic origin of the THz waves they can be used for contact free measurements. Foams show a much lower absorption in contrast to acoustic waves. The developed system uses THz pulses which are generated by stimulating photoconductive switches with femtosecond laser pulses. The time of flight of THz pulses can be determined with a resolution in the magnitude of several ten femtoseconds. Hence the thickness of an object like plastic pipes can be determined with a high accuracy by measuring the time delay between two reflections on materials interfaces e.g. at the pipe's inner and outer surface, similar to the ultrasonic technique. Knowing the refractive index of the sample the absolute layer thickness from the transit time difference can be calculated easily. This method in principle also allows the measurement of multilayer systems and the characterization of foamed pipes.

  2. Development and standardization of sorghum pasta using extrusion technology.

    PubMed

    Benhur, Dayakar Rao; Bhargavi, G; Kalpana, K; Vishala, A D; Ganapathy, K N; Patil, J V

    2015-10-01

    Extrusion cooking is a unique method for preparing pasta, which is generally produced from durum wheat semolina. However, preparation of pasta from sorghum is not practiced in India. Therefore, the present study was undertaken to develop and standardize pasta from sorghum cultivar, M35-1 and wheat semolina of 0.1 mm particle size. Sorghum and wheat semolina in different proportions (T1;S:W-50:50,T2;S:W-60:40,T3;S:W-70:30,T4; S:W-80:20, T5; S -100) were mixed with lukewarm water (40 °C) in the cold extruder for 30 min and passed through the extruder with a screw speed of 80 rpm and at a temperature of 55° to obtain pasta of diameter (0.6 mm) and length (1.4 mm). The extruded pasta was dried at 70 °C in a tray drier for 8 h, cooled and stored in polyethylene bags at room temperature. The pasta was subjected to physico-chemical analysis such as length, diameter, bulk density, water absorption, cooking time, cooking loss, moisture, water activity, alcoholic acidity, amylase, carbohydrates, fat, protein, fibre and ash using standard methods. Organoleptic characteristics such as color and appearance, texture, taste, flavor and overall acceptability, stickiness, bulkiness and firmness were evaluated at laboratory level by a panel of semi trained judges using 5 point hedonic rating scale. Among the various blends studied, the sorghum and wheat semolina with a combination of 50:50 (T1) and 60:40 (T2) and 70:30 (T3) were more acceptable than others. Well acceptable sorghum pasta can be developed from sorghum and wheat, thereby improving its nutritional composition. PMID:26396437

  3. Blood aluminum levels as a function of aluminum intake from drinking water

    SciTech Connect

    Turnquest, E.M.; Hallenbeck, W.H. )

    1991-04-01

    Questions regarding the health effects of aluminum are still unanswered. The speciation, pharmacokinetics, and toxicity of aluminum are not well understood. Furthermore, no animal or human studies of aluminum absorption have been reported using drinking water as the source of aluminum. The following experiment attempted to reach a better understanding of the bioavailability of aluminum from drinking water. Its objective was to determine whether or not increased aluminum ingestion from drinking water would be reflected in increased serum and whole blood aluminum levels in the baboon experimental model.

  4. Investigation of surface topography effects on metal flow under lubricated hot compression of aluminum

    NASA Astrophysics Data System (ADS)

    Kurk, Justin Irvin

    An investigation was conducted to study the effects of die surface topography, specifically surface roughness and lay, on metal flow and the friction factor under lubricated hot compression. 6061-T6 aluminum rings and square bar stock specimens were compressed on H-13 tool steel platens machined with a unidirectional lay pattern to six different roughnesses between a R 0 10 and 240 muin. A lab based hydraulic press mounted with an experimental die set was used for all testing. Repeated trials were conducted using high temperature vegetable oil and boron nitride lubricants. Metal flow was quantified as a function of surface roughness, lay orientation, and die temperature. Approximate plane strain cigar test specimens were compressed at platen temperatures of 300 °F and 400 °F and at orientations of 0°, 45°, and 90° between the longitudinal axis and unidirectional platen surface lay. The friction factor was assessed using the ring compression test under varying platen roughness conditions and die temperatures between 250 °F and 400 °F. Results indicate metal flow is optimized at low platen roughnesses and orientations parallel to the surface lay of the platen. Die temperature was not found to influence metal flow within the temperature range investigated. The friction factor was observed to be minimized at lower die temperatures and platen roughnesses.

  5. Development and evaluation of die and container materials. Low cost silicon solar array project

    NASA Technical Reports Server (NTRS)

    Wills, R. R.; Niesx, D. E.

    1979-01-01

    Specific compositions of high purity silicon aluminum oxynitride (Sialon) and silicon beryllium oxynitride (Sibeon) solid solutions were shown to be promising refractory materials for handling and manipulating solar grade silicon into silicon ribbon. Evaulation of the interaction of these materials in contact with molten silicon indicated that solid solutions based upon beta-Si3N4 were more stable than those based on Si2N2O. Sibeon was more resistant to molten silicon attack than Sialon. Both materials should preferably be used in an inert atmosphere rather than under vacuum conditions because removal of oxygen from the silicon melt occurs as SiO enhances the dissolution of aluminum and beryllium. The wetting angles of these materials were low enough for these materials to be considered as both die and container materials.

  6. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  7. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  8. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  9. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  10. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 6 2013-04-01 2013-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  11. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  12. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  13. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  14. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 6 2012-04-01 2012-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  15. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  16. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD... Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be safely used as a source of niacin...

  17. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 6 2014-04-01 2014-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  18. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 6 2011-04-01 2011-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  19. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  20. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food... GENERALLY RECOGNIZED AS SAFE Multiple Purpose GRAS Food Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This substance is generally recognized as safe when used...

  1. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  2. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  3. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  4. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  5. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  6. Effect of Microstructural Anisotropy of PM Precursors on the Characteristic Expansion of Aluminum Foams

    NASA Astrophysics Data System (ADS)

    Lázaro, Jaime; Laguna-Gutiérrez, Ester; Solórzano, Eusebio; Rodríguez-Pérez, Miguel Angel

    2013-08-01

    This work investigates the causes of the anisotropic early expansion (below the melting point) of powder metallurgical (PM) aluminum foam precursors by evaluating the crystallographic anisotropy induced during the production of the precursor materials. A varied group of precursors prepared using different parameters and techniques (direct powder extrusion and hot uniaxial compression) has been investigated. Multidirectional foaming expansion has been registered in situ by means of the optical expandometry technique, while X-ray diffraction has been used to characterize the preferred crystallographic orientation (texture) of the pressed powders. The results point to a clear correlation between the expansion anisotropy and the microstructural crystallographic anisotropy of the precursors. Although this correlation is not a direct cause-effect phenomenon, it is a good indicator of intrinsic precursor characteristics, such as densification and powder interparticle bonding, which govern the expansion behavior during the early stages when the material is still in a solid or semisolid state.

  7. The optimized mechanical properties of the new aluminum alloy AA 6069

    SciTech Connect

    Bergsma, S.C.; Kassner, M.E.; Li, X.; Delos-Reyes, M.A.; Hayes, T.A.

    1996-02-01

    AA 6069, a new aluminum alloy, has been developed for application in hot and cold extrusion and forging. It contains {approximately}2 Mg + Si, {approximately}1% Cu, 0.2% Cr, and 0.1% V. Nominal T6 properties of the ingot without hot or cold deformation are 415 MPa (60 ksi) ultimate tensile strength (UTS), 380 MPa (55 ksi) yield strength, and 12% elongation. Properties after hot and cold extrusion in the T6 condition rate from 380 to 490 MPa (55 to 71 ksi) UTS, 345 to 450 MPa (50 to 65 ksi) yield strength, and 10 to 22% elongation. This alloy also has favorable fatigue and corrosion-fatigue properties due to a combination of composition, high solidification rate, controlled homogenization, thermal and mechanical processing, and T6 practice. Current development applications include cold-impact air-bag components, high-pressure cylinders, and automotive suspension and drive-train parts. Unlike alloys 2024-T3 and 7129-T6, of comparable strength, diluted 6069 is scrap compatible with many other 5xxx and 6xxx alloys.

  8. The optimized mechanical properties of the new aluminum alloy AA 6069

    NASA Astrophysics Data System (ADS)

    Bergsma, S. C.; Kassner, M. E.; Li, X.; Delos-Reyes, U. A.; Hayes, T. A.

    1996-02-01

    AA 6069, a new aluminum alloy, has been developed for application in hot and cold extrusion and forging. It contains ~2Mg + Si, ~1% Cu, 0.2% Cr, and 0.1% V. Nominal T6 properties of the ingot without hot or cold deformation are 415 MPa (60 ksi) ultimate tensile strength (UTS), 380 MPa (55 ksi) yield strength, and 12 % elongation. Properties after hot and cold extrusion in the T6 condition range from 380 to 490 MPa (55 to 71 ksi) UTS, 345 to 450 MPa (50 to 65 ksi) yield strength, and 10 to 22 % elongation. This alloy also has favorable fatigue and corrosion- fatigue properties due to a combination of composition, high solidification rate, controlled homogenization, thermal and mechanical processing, and T6 practice. Current developmental applications include cold- impact air- bag components, high- pressure cylinders, and automotive suspension and drive- train parts. Unlike alloys 2024- T3 and 7129- T6, of comparable strength, diluted 6069 is scrap compatible with many other 5xxx and 6xxx alloys.

  9. Fatigue-crack propagation in aluminum-lithium alloys processed by power and ingot metallurgy

    SciTech Connect

    Venkateswara Rao, K.T.; Ritchie, R.O. ); Kim, N.J. ); Pizzo, P.P. )

    1990-04-01

    Fatigue-crack propagation behavior in powder-metallurgy (P/M) aluminum-lithium alloys, namely, mechanically-alloyed (MA) Al-4.0Mg-1.5Li-1.1C-0.80{sub 2} (Inco 905-XL) and rapid-solidification-processed (RSP) Al-2.6Li-1.0Cu-0.5Mg-0.5Zr (Allied 644-B) extrusions, has been studied, and results compared with data on an equivalent ingot-metallurgy (I/M) Al-Li alloy, 2090-T81 plate. Fatigue-crack growth resistance of the RSP Al-Li alloy is found to be comparable to the I/M Al-Li alloy; in contrast, crack velocities in MA 905-XL extrusions are nearly three orders of magnitude faster. Growth-rate response in both P/M Al-Li alloys, however, is high anisotropic. Results are interpreted in terms of the microstructural influence of strengthening mechanism, slip mode, grain morphology and texture on the development of crack-tip shielding from crack-path deflection and crack closure. 14 refs., 7 figs., 2 tabs.

  10. Aluminum: The Next Twenty Years

    NASA Astrophysics Data System (ADS)

    Fitzgerald, M. Desmond; Pollio, Gerald

    1982-12-01

    This report concludes that the outlook for the world aluminum industry is quite favorable. Demand is expected to expand at a more rapid rate than for other basic metals, but not sufficiently to put undue strain on productive capacity. Capital requirements of the world aluminum industry are projected at 95.5 billion in 1980 prices — more than 200 billion in current prices—over the balance of the century. Given the aluminum industry's past success in generating internal funds, this level of capital expanditure should not cause undue financing problems. Finally, we expect changes to occur in the structure of the industry over the forecast period, with virtually all new alumina capacity being installed in proximity to bauxite production, and—with the exception of Australia—a major shift in smelting capacity away from other industrialized economies. While the large multinational companies will still play a dominant role in the world aluminum market, their share of production and ownership is likely to decline progressively during the period.

  11. Directly polished lightweight aluminum mirror

    NASA Astrophysics Data System (ADS)

    ter Horst, Rik; Tromp, Niels; de Haan, Menno; Navarro, Ramon; Venema, Lars; Pragt, Johan

    2008-07-01

    During the last ten years, Astron has been a major contractor for the design and manufacturing of astronomical instruments for Space- and Earth based observatories, such as VISIR, MIDI, SPIFFI, X-Shooter and MIRI. The collaboration between optical- and mechanical designers at Astron led to new design philosophies and strategies. Driven by the need to reduce the weight of optically ultra-stiff structures, two promising techniques have been developed in the last years: ASTRON Extreme Lightweighting for mechanical structures and an improved Polishing Technique for Aluminum Mirrors. Using one single material for both optical components and mechanical structure simplifies the design of a cryogenic instrument significantly, it is very beneficial during instrument test and verification, and makes the instrument insensitive to temperature changes. Aluminum has been the main material used for cryogenic optical instruments, and optical aluminum mirrors are generally diamond turned. The application of a polishable hard top coating like nickel removes excess stray light caused by the groove pattern, but limits the degree of lightweighting of the mirrors due to the bi-metal effect. By directly polishing the aluminum mirror surface, the recent developments at Astron allow for using a non-exotic material for light weighted yet accurate optical mirrors, with a lower surface roughness (~1nm RMS), higher surface accuracy and reduced light scattering. This paper presents the techniques, obtained results and a global comparison with alternative lightweight mirror solutions.

  12. Creep of laminated aluminum composites

    NASA Astrophysics Data System (ADS)

    Moore, W.; Davies, T. J.

    1980-08-01

    The creep behavior of a laminate system consisting of alternate layers of pure aluminum and SAP (sintered aluminum powder) sheet has been examined in the temperature range 323 to 473 K and in the stress range 35 to 68 MN m-2. It was observed that secondary creep strain in the laminates was greater than in elemental SAP; the secondary creep strain rate in laminates was lower than that in pure aluminum and the creep rate decreased with increasing fracture of SAP. A stress exponent ( n) value of ˜20 was observed for most of the laminates and was reasonably constant for 3, 5, 7, and 9 ply laminates and volume fractions V f ) in the range 0.3 < V f < 0.65. For higher volume fractions of SAP the mechanical behavior of the laminates was similar to that of SAP. The experimental activation energy for creep of 30.5 ± 5 Kcal mol-1 correlates well with that for self-diffusion in aluminum. Laminating induced appreciable ductility to the SAP.

  13. Inert anodes for aluminum smelting

    SciTech Connect

    Weyand, J.D.; Ray, S.P.; Baker, F.W.; DeYoung, D.H.; Tarcy, G.P.

    1986-02-01

    The use of nonconsumable or inert anodes for replacement of consumable carbon anodes in Hall electrolysis cells for the production of aluminum has been a technical and commercial goal of the aluminum industry for many decades. This report summarizes the technical success realized in the development of an inert anode that can be used to produce aluminum of acceptable metal purity in small scale Hall electrolysis cells. The inert anode material developed consists of a cermet composition containing the phases: copper, nickel ferrite and nickel oxide. This anode material has an electrical conductivity comparable to anode carbon used in Hall cells, i.e., 150 ohm {sup {minus}1}cm{sup {minus}1}. Metal purity of 99.5 percent aluminum has been produced using this material. The copper metal alloy present in the anode is not removed by anodic dissolution as does occur with cermet anodes containing a metallic nickel alloy. Solubility of the oxide phases in the cryolite electrolyte is reduced by: (1) saturated concentration of alumina, (2) high nickel oxide content in the NiO-NiFe{sub 2}O{sub 4} composition, (3) lowest possible cell operating temperature, (4) additions of alkaline or alkaline earth fluorides to the bath to reduce solubilities of the anode components, and (5) avoiding bath contaminants such as silica. Dissolution rate measurements indicate first-order kinetics and that the rate limiting step for dissolution is mass transport controlled. 105 refs., 234 figs., 73 tabs.

  14. Aluminum and its light alloys

    NASA Technical Reports Server (NTRS)

    Merica, Paul D

    1920-01-01

    Report is a summary of research work which has been done here and abroad on the constitution and mechanical properties of the various alloy systems with aluminum. The mechanical properties and compositions of commercial light alloys for casting, forging, or rolling, obtainable in this country are described.

  15. Characterizatin of ultrafine aluminum nanoparticles

    SciTech Connect

    Sandstrom, M. M.; Jorgensen, B. S.; Mang, J. T.; Smith, B. L.; Son, S. F.

    2004-01-01

    Aluminum nanopowders with particle sizes ranging from {approx}25 nm to 80 nm were characterized by a variety of methods. We present and compare the results from common powder characterization techniques including transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM), BET gas adsorption surface area analysis, thermogravimetric analysis (TGA), photon correlation spectroscopy (PCS), and low angle laser light scattering (LALLS). Aluminum nanoparticles consist of an aluminum core with an aluminum oxide coating. HRTEM measurements of both the particle diameter and oxide layer thickness tend to be larger than those obtained from BET and TGA. LALLS measurements show a large degree of particle agglomeration in solution; therefore, primary particle sizes could not be determined. Furthermore, results from small-angle scattering techniques (SAS), including small-angle neutron (SANS) and x-ray (SAXS) scattering are presented and show excellent agreement with the BET, TGA, and HRTEM. The suite of analytical techniques presented in this paper can be used as a powerful tool in the characterization of many types of nanosized powders.

  16. Comparison of nixtamalization and extrusion processes for a reduction in aflatoxin content.

    PubMed

    Elias-Orozco, R; Castellanos-Nava, A; Gaytán-Martínez, M; Figueroa-Cárdenas, J D; Loarca-Piña, G

    2002-09-01

    Traditional nixtamalization and an extrusion method for making the dough (masa) for corn tortillas that requires using lime and hydrogen peroxide were evaluated for the detoxification of aflatoxins. The traditional nixtamalization process reduced levels of aflatoxin B(1) (AFB(1)) by 94%, aflatoxin M(1) (AFM(1)) by 90% and aflatoxin B(1)-8,9-dihydrodiol (AFB(1)-dihydrodiol) by 93%. The extrusion process reduced levels of AFB(1) by 46%, AFM(1) by 20% and AFB(1)-dihydrodiol by 53%. Extrusion treatments with 0, 0.3 and 0.5% lime reduced AFB(1) levels by 46, 74 and 85%, respectively. The inactivation of AFB(1), AFM(1) and AFB(1)-dihydrodiol in the extrusion process using lime together with hydrogen peroxide showed higher elimination of AFB(1) than treatments with lime or hydrogen peroxide alone. The extrusion process with 0.3% lime and 1.5% hydrogen peroxide was the most effective process to detoxify aflatoxins in corn tortillas, but a high level of those reagents negatively affected the taste and aroma of the corn tortilla as compared with tortillas elaborated by the traditional nixtamalization process.

  17. Real-time detection of cruciform extrusion by single-molecule DNA nanomanipulation

    PubMed Central

    Ramreddy, T.; Sachidanandam, R.; Strick, T. R.

    2011-01-01

    During cruciform extrusion, a DNA inverted repeat unwinds and forms a four-way junction in which two of the branches consist of hairpin structures obtained by self-pairing of the inverted repeats. Here, we use single-molecule DNA nanomanipulation to monitor in real-time cruciform extrusion and rewinding. This allows us to determine the size of the cruciform to nearly base pair accuracy and its kinetics with second-scale time resolution. We present data obtained with two different inverted repeats, one perfect and one imperfect, and extend single-molecule force spectroscopy to measure the torque dependence of cruciform extrusion and rewinding kinetics. Using mutational analysis and a simple two-state model, we find that in the transition state intermediate only the B-DNA located between the inverted repeats (and corresponding to the unpaired apical loop) is unwound, implying that initial stabilization of the four-way (or Holliday) junction is rate-limiting. We thus find that cruciform extrusion is kinetically regulated by features of the hairpin loop, while rewinding is kinetically regulated by features of the stem. These results provide mechanistic insight into cruciform extrusion and help understand the structural features that determine the relative stability of the cruciform and B-form states. PMID:21266478

  18. Optimization of pneumatic sheet extrusion of whole wheat flour poory dough using response surface methodology.

    PubMed

    Murthy, K Venkatesh; Sudha, M L; Ravi, R; Raghavarao, K S M S

    2015-07-01

    Pneumatic extrusion of whole wheat flour dough is a challenge in the preparation of Poory. In the present study, the pneumatic extrusion process variables (pneumatic pressure, rate of extrusion) and quality of deep fried product (oil uptake, frying time, puffed height) was evaluated to get Poory of maximum overall sensory quality, minimum shear and minimum oil uptake. These parameters depend on the moisture content of wheat dough. Response surface methodology was demonstrated to be an efficient tool for the optimization of process parameters of pneumatic extrusion. The results indicated that extrusion pressure ranging from 3 ~ 6 × 10(5) Pa for the whole wheat flour dough with added moisture of 56 ~ 60 % was found to give a uniform rate of extruded sheet. It was observed that submerged frying time for the extruded dough sheet was in the range of 35 ~ 40 s, with the temperature of the vegetable oil to be in the range of 180 ~ 185 °C. Oil uptake during frying was about 12 ± 1 % and the textural shear force was found to be 9.9 N with an overall sensory score of 7.2 ± 0.5 on nine point scale. The experimental errors for all attributes were non-significant (p > 0.05) and thus optimum variables predicted by the model are found suitable.

  19. Factors affecting irrigant extrusion during root canal irrigation: a systematic review.

    PubMed

    Boutsioukis, C; Psimma, Z; van der Sluis, L W M

    2013-07-01

    The aim of the present study was to conduct a systematic review and critical analysis of published data on irrigant extrusion to identify factors causing, affecting or predisposing to irrigant extrusion during root canal irrigation of human mature permanent teeth. An electronic search was conducted in Cochrane Library, LILACS, PubMed, SciELO, Scopus and Web of Knowledge using a combination of the terms 'irrigant', 'rinse', 'extrusion', 'injection', 'complication', 'accident', 'iatrogenic', 'root canal', 'tooth' and 'endodontic'. Additional studies were identified by hand-searching of six endodontic journals and the relevant chapters of four endodontic textbooks, resulting in a total of 460 titles. No language restriction was imposed. After applying screening and strict eligibility criteria by two independent reviewers, 40 case reports and 10 ex vivo studies were included in the review. A lack of clinical studies focusing on irrigant extrusion during root canal irrigation was evident. The reviewed case reports focused mainly on the clinical manifestations and management of the accidents and did not provide adequate details on the possible factors that may influence irrigant extrusion. The data from the included ex vivo studies were inconclusive due to major methodological limitations, such as not simulating the presence of periapical tissues and not assessing the validity of irrigant detection methods. The extensive variability in the protocols employed hindered quantitative synthesis. The choice of factors investigated in ex vivo studies seems not to have been driven by the available clinical evidence. These issues need to be addressed in future studies. PMID:23289914

  20. Fabrication of aluminum based nanomaterials

    NASA Astrophysics Data System (ADS)

    Poirier, Dominique

    2009-11-01

    Structural applications in transportation necessitate materials with high specific strength and stiffness. With its low density, aluminum (Al) is an interesting candidate, but further strengthening would be beneficial. In this work, the benefits and limitations of nanoreinforcements for aluminum strengthening has been assessed through the addition of carbon nanotube (CNTs) and nanometric alumina (n-Al2O3) to an aluminum matrix by powder metallurgy. It has been found that mechanical milling can homogeneously disperse n-Al2O3 in aluminum. Furthermore, mechanical milling offers the advantages of strengthening the aluminum powder through grain refinement, cold working, solid solution and precipitation. However, CNTs are damaged by mechanical milling, and their homogeneous dispersion cannot be achieved with a chemical dispersant. Nanocomposite consolidation has presented several challenges as hot pressing resulted in a lack of bonding, grain growth and the formation of Al4C3 from damaged CNTs. Cold spraying of Al2O3/Al has resulted in a porous coating with decreased hardness. The microhardness and compression properties of an Al2O 3/Al nanocomposite produced by mechanical milling followed by hot pressing were measured. Comparison with modeled values and literature results indicates that higher experimental yield strength obtained with the addition of n-Al 2O3 versus micron size Al2O3 is due to in-situ matrix strengthening. Modeling shows that CNTs offer high potential gains in stiffness due to their high aspect ratio and their high Young modulus. On the other hand, as yield gains associated with the addition of nanoreinforcement are mainly due to matrix strengthening, discontinuous nanocomposites do not benefit from the CNT's exceptional strength. In this case, n-Al 2O3 would be selected over CNTs as it is cheaper and more easily dispersed.