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Sample records for am50 magnesium alloy

  1. Preparation of Grayish Black Film on AM50 Magnesium Alloy by Chemical Conversion-Micro Oxidation

    NASA Astrophysics Data System (ADS)

    Shao, Zhongcai; Zhang, Feifei; Zhang, Qingfang; Yang, Li; Shen, Xiaoyi

    2017-07-01

    The grayish black film was prepared on AM50 magnesium alloy with a new method which combined chemical conversion with micro-arc oxidation (MAO). The optimum formula of chemical conversion was obtained by L9(34) orthogonal test. Meanwhile, the morphology, structure, composition and corrosion resistance of films were analyzed by scanning electron microscopy (SEM), energy spectrum analysis (energy dispersive X-ray spectroscopy (EDS)), X-ray diffraction (XRD), electrochemical tests and CuSO4 drip experiment. The results indicated that Mo element was introduced into the MAO film by chemical conversion pretreatment. The surface of composite film was smooth and compact. The main phase composition of the composite film were SiO2, Mo9O26, MgSiO3, Mg2SiO4 and Mo9O26 was identified to be responsible for giving color to the film. The corrosion resistance of the grayish black film was improved obviously.

  2. Effect of Gas Pores on Mechanical Properties of High-Pressure Die-Casting AM50 Magnesium Alloy.

    PubMed

    Jiang, Wei; Cao, Zhanyi; Liu, Liping; Jiang, Bo

    2016-08-01

    High-pressure die-casting (HPDC) AM50 tensile specimens were used to investigate characteristics of gas pores and its effect on mechanical properties of HPDC AM50 magnesium alloy. Combining microstructure morphology gained from optical microscopy, scanning electron microscopy (SEM), and three-dimensional (3D) reconstruction with the experimental data from uniaxial tensile testing, we pursued the relationship between gas pores and the mechanical properties of HPDC AM50 Mg alloy. Results indicate that comparing with 3D reconstruction models, 2D images like optical metallography images and SEM images have one-sidedness. Furthermore, the size and maximum areal fraction of gas pores have negative effects on the mechanical properties of HPDC AM50 Mg alloy. With increase of the maximum size of gas pores in the specimen, the ultimate tensile strength (UTS) and elongation decrease. In addition, with the maximum areal fraction becoming larger, both the UTS and elongation decrease linearly.

  3. Mathematical modeling and experimental study of squeeze casting of magnesium alloy AM50A and aluminum alloy A356

    NASA Astrophysics Data System (ADS)

    Yu, Fang

    In recent years, the squeeze casting process has been widely used with various aluminum alloys to manufacture near-net shape automotive components. Preliminary research has also demonstrated technical feasibility potential of squeeze casting for magnesium. A better understanding of squeeze casting process is essential for applying the process for the production of large automotive components, such as engine block, using aluminum and magnesium. Meanwhile, simulation can help to achieve the analysis and optimization of the casting process. Unfortunately, for squeeze casting, no appropriate model is presently available. In this study, a mathematical model has been developed to simulate the transport phenomena and solidification occurring in squeeze casting process. The model was based on the control-volume finite difference approach and on an enthalpy method. An experimental system was developed capable of characterizing local in-cavity pressures, determining casting/die interfacial heat transfer, and observing pressurized solidification phenomena taking place in squeeze casting of aluminum and magnesium alloys. It was found that, during squeeze casting process, the local cavity pressure distribution was inhomogeneous. Experimental correlations of heat transfer coefficient were integrated into the model with local cavity pressures estimated by a force balance approach. Hence, instead of using static boundary condition, a dynamic boundary condition was established in the model. In order to minimize the deviation of calculation, experimental correlations between solidification temperatures and applied pressures were also integrated into the model. The predicted results, including cooling curves, solidification times, and local pressure cavity pressures, were compared with the experimental measurements and they were found to be in good agreement. The model was further advanced to predict shrinkage porosity during squeeze casting by a newly proposed criterion based on

  4. Biocorrosion behavior of biodegradable nanocomposite fibers coated layer-by-layer on AM50 magnesium implant.

    PubMed

    Abdal-Hay, Abdalla; Hasan, Anwarul; Kim, Yu-Kyoung; Yu-Kyoung; Lee, Min-Ho; Hamdy, Abdel Salam; Khalil, Khalil Abdelrazek

    2016-01-01

    This article demonstrates the use of hybrid nanofibers to improve the biodegradation rate and biocompatibility of AM50 magnesium alloy. Biodegradable hybrid membrane fiber layers containing nano-hydroxyapatite (nHA) particles and poly(lactide)(PLA) nanofibers were coated layer-by-layer (LbL) on AM50 coupons using a facile single-step air jet spinning (AJS) approach. The corrosion performance of coated and uncoated coupon samples was investigated by means of electrochemical measurements. The results showed that the AJS 3D membrane fiber layers, particularly the hybrid membrane layers containing a small amount of nHA (3 wt.%), induce a higher biocorrosion resistance and effectively decrease the initial degradation rate compared with the neat AM50 coupon samples. The adhesion strength improved highly due to the presence of nHA particles in the AJS layer. Furthermore, the long biodegradation rates of AM50 alloy in Hank's balanced salt solution (HBSS) were significantly controlled by the AJS-coatings. The results showed a higher cytocompatibility for AJS-coatings compared to that for neat Mg alloys. The nanostructured nHA embedded hybrid PLA nanofiber coating can therefore be a suitable coating material for Mg alloy as a potential material for biodegradable metallic orthopedic implants.

  5. Solidification of Magnesium (AM50A) / vol%. SiCp composite

    NASA Astrophysics Data System (ADS)

    Zhang, X.; Hu, H.

    2012-01-01

    Magnesium matrix composite is one of the advanced lightweight materials with high potential to be used in automotive and aircraft industries due to its low density and high specific mechanical properties. The magnesium composites can be fabricated by adding the reinforcements of fibers or/and particles. In the previous literature, extensive studies have been performed on the development of matrix grain structure of aluminum-based metal matrix composites. However, there is limited information available on the development of grain structure during the solidification of particulate-reinforced magnesium. In this work, a 5 vol.% SiCp particulate-reinforced magnesium (AM50A) matrix composite (AM50A/SiCp) was prepared by stir casting. The solidification behavior of the cast AM50A/SiCp composite was investigated by computer-based thermal analysis. Optical and scanning electron microscopies (SEM) were employed to examine the occurrence of nucleation and grain refinement involved. The results indicate that the addition of SiCp particulates leads to a finer grain structure in the composite compared with the matrix alloy. The refinement of grain structure should be attributed to both the heterogeneous nucleation and the restricted primary crystal growth.

  6. Magnesium and magnesium alloys

    SciTech Connect

    Avedesian, M.; Baker, H.

    1998-12-31

    This new handbook is the most comprehensive publication of engineering information on commercial magnesium alloys under one cover in the last sixty years. Prepared with the cooperation of the International Magnesium Association, it presents the industrial practices currently used throughout the world, as well as the properties of the products critical to their proper application. Contents include: general characteristics; physical metallurgy; melting, refining, alloying, recycling, and powder production; casting; heat treatment; forging, rolling, and extrusion; semisolid processing; forming; joining; cleaning and finishing; selection, application, and properties of grades and alloys; design considerations; mechanical behavior and wear resistance; fatigue and fracture-mechanics; high-temperature strength and creep; corrosion and stress-corrosion cracking; specification.

  7. Castability of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Bowles, A. L.; Han, Q.; Horton, J. A.

    There is intense research effort into the development of high pressure die cast-able creep resistant magnesium alloys. One of the difficulties encountered in magnesium alloy development for creep resistance is that many additions made to improve the creep properties have reportedly resulted in alloys that are difficult to cast. It is therefore important to have an understanding of the effect of alloying elements on the castability. This paper gives a review of the state of the knowledge of the castability of magnesium alloys.

  8. A ToF-SIMS investigation of the corrosion behavior of Mg alloy AM50 in atmospheric environments

    NASA Astrophysics Data System (ADS)

    Esmaily, M.; Malmberg, P.; Shahabi-Navid, M.; Svensson, J. E.; Johansson, L. G.

    2016-01-01

    The redistribution of chloride and sodium ions after the NaCl-induced atmospheric corrosion of Mg alloy AM50 was investigated by means of Time-of-Flight Ion Mass Spectroscopy (ToF-SIMS). The samples were exposed at -4 and 22 °C in the presence of 400 ppm CO2. The results confirm the presence of less conductive electrolyte, and thus, less movement of ionic species (including sodium and chloride) in the electrolyte layer formed on the surface of samples exposed at the sub-zero temperature. Besides, ToF-SIMS analysis showed the presence of an Al-containing surface film formed on the alloy surface after exposure at high relative humidity.

  9. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  10. Superplasticity in Thermomechanically Processed High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1984-03-01

    California DTIC EECTE JL I 1984 THESIS SUPERPLASTICITY IN THERMOMECHANICALLY PROCESSED HIGH MAGNESIUM ALUMINUM-MAGNESIUM ALLOYS C:L by CD) John J. Becker...High Magnesium Aluminum- March 1984 Magnesium Alloys S. PERFORMING ORG. REPORT NUMBER 7. AUTHOR(@) S. CONTRACT OR GRANT NUMBER(&) John J. Becker 9...magnesium, aluminum-magnesium alloys were investigated. The thermomechanical processing itself included warm rolling at 300°C to 94% reduction

  11. Upsettability and forming limit of magnesium alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Park, Heung Sik; Kim, Si Pom; Park, Young Chul; Park, Joon Hong; Baek, Seung Gul

    2012-11-01

    In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. In this study, Microstructure, Vickers hardness and tensile tests were examined and performed for each specimen to verify effects of forming conditions. Also to verify upsettability and forming limit of the specimen at room temperature and elevated temperature, upsetting experiments were performed. For comparison, experiments at elevated temperature were performed for various Mg alloy, such as AZ31, AZ91, and AM50. The experimental results were compared with those of CAE analysis to propose forming limit of Magnesium alloys.

  12. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  13. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  14. Corrosion in Magnesium and a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Akavipat, Sanay

    Magnesium and a magnesium alloy (AZ91C) have been ion implanted over a range of ions energies (50 to 150 keV) and doses (1 x 10('16) to 2 x 10('17) ions/cm('2)) to modify the corrosion properties of the metals. The corrosion tests were done by anodic polarization in chloride -free and chloride-containing aqueous solutions of a borated -boric acid with a pH of 9.3. Anodic polarization measurements showed that some implantations could greatly reduce the corrosion current densities at all impressed voltages and also increased slightly the pitting potential, which indicated the onset of the chloride attack. These improvements in corrosion resistance were caused by boron implantations into both types of samples. However, iron implantations were found to improve only the magnesium alloy. To study the corrosion in more detail, Scanning Auger Microprobe Spectrometer (SAM), Scanning Electron Microscope (SEM) with an X-ray Energy Spectrometry (XES) attachment, and Transmission Electron Microscope (TEM) measurements were used to analyze samples before, after, and at various corrosion stages. In both the unimplanted pure magnesium and AZ91C samples, anodic polarization results revealed that there were three active corrosion stages (Stages A, C, and E) and two passivating stages (Stages B and D). Examination of Stages A and B in both types of samples showed that only a mild, generalized corrosion had occurred. In Stage C of the TD samples, a pitting breakdown in the initial oxide film was observed. In Stage C of the AZ91C samples, galvanic and intergranular attack around the Mg(,17)Al(,12) intermetallic islands and along the matrix grain boundaries was observed. Stage D of both samples showed the formation of a thick, passivating oxygen containing, probably Mg(OH)(,2) film. In Stage E, this film was broken down by pits, which formed due to the presence of the chloride ions in both types of samples. Stages A through D of the unimplanted samples were not seen in the boron or iron

  15. Nondestructive spot test method for magnesium and magnesium alloys

    NASA Technical Reports Server (NTRS)

    Wilson, M. L. (Inventor)

    1973-01-01

    A method for spot test identification of magnesium and various magnesium alloys commonly used in aerospace applications is described. The spot test identification involves color codes obtained when several drops of 3 M hydrochloric acid are placed on the surface to be tested. After approximately thirty seconds, two drops of this reacted acid is transferred to each of two depressions in a spot plate for additions of other chemicals with subsequent color changes indicating magnesium or its alloy.

  16. Magnesium alloy applications in automotive structures

    NASA Astrophysics Data System (ADS)

    Easton, Mark; Beer, Aiden; Barnett, Matthew; Davies, Chris; Dunlop, Gordon; Durandet, Yvonne; Blacket, Stuart; Hilditch, Tim; Beggs, Peter

    2008-11-01

    The use of magnesium alloys in structural applications has great potential for the lightweighting of transportation vehicles. Research within the CAST Cooperative Research Centre has tackled some of the important issues related to the use of magnesium in structural applications. To this end, a new alloy with extrudability and properties similar to 6000 series aluminum alloys has been developed. Furthermore, a method of laser heating magnesium alloys before self-piercing riveting has enabled high-integrity joining between magnesium components or between magnesium and dissimilar metals. In this paper, new technologies and improved understanding of the deformation behavior of wrought magnesium alloys are discussed in light of key metallurgical features such as alloy composition, grain size, and work hardening rate.

  17. Nanotechnology Corrosion Pretreatment for Magnesium Alloys

    DTIC Science & Technology

    2012-08-29

    Pretreatment for Magnesium Alloys AMS-SAE-M-3171, Type IV Replacement on AZ91D Glycolic Nitrate Pickle (GNP) (1 min) PT-60 (3 min) 0 hr SST 1 4 3 2...Nanotechnology Corrosion Pretreatment for Magnesium Alloys Mr. Jules F. Senske and Mr. Daniel Schmidt Army Research Development and...SUBTITLE Nanotechnology Corrosion Pretreatment for Magnesium Alloys 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d

  18. Magnesium-titanium alloys for biomedical applications

    NASA Astrophysics Data System (ADS)

    Hoffmann, Ilona

    Magnesium has been identified as a promising biodegradable implant material because it does not cause systemic toxicity and can reduce stress shielding. However, it corrodes too quickly in the body. Titanium, which is already used ubiquitously for implants, was chosen as the alloying element because of its proven biocompatibility and corrosion resistance in physiological environments. Thus, alloying magnesium with titanium is expected to improve the corrosion resistance of magnesium. Mg-Ti alloys with a titanium content ranging from 5 to 35 at.-% were successfully synthesized by mechanical alloying. Spark plasma sintering was identified as a processing route to consolidate the alloy powders made by ball-milling into bulk material without destroying the alloy structure. This is an important finding as this metastable Mg-Ti alloy can only be heated up to max. 200C° for a limited time without reaching the stable state of separated magnesium and titanium. The superior corrosion behavior of Mg 80-Ti20 alloy in a simulated physiological environment was shown through hydrogen evolution tests, where the corrosion rate was drastically reduced compared to pure magnesium and electrochemical measurements revealed an increased potential and resistance compared to pure magnesium. Cytotoxicity tests on murine pre-osteoblastic cells in vitro confirmed that supernatants made from Mg-Ti alloy were no more cytotoxic than supernatants prepared with pure magnesium. Mg and Mg-Ti alloys can also be used to make novel polymer-metal composites, e.g., with poly(lactic-co-glycolic acid) (PLGA) to avoid the polymer's detrimental pH drop during degradation and alter its degradation pattern. Thus, Mg-Ti alloys can be fabricated and consolidated while achieving improved corrosion resistance and maintaining cytocompatibility. This work opens up the possibility of using Mg-Ti alloys for fracture fixation implants and other biomedical applications. KEYWORDS: Magnesium, titanium, corrosion

  19. The Effect of Alloy Additions on Superplasticity in Thermomechanically Processed High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1984-12-01

    AD-Ri55 142 THE EFFECT OF ALLOY ADDITIONS ON SUPERPLASTICITY IN I/2 THERMOMECHANICALLY PR-.(U) NAVAL POSTGRADUATE SCHOOL UNCLSSIIED MONTEREY CA R J...Ln Monterey, California DTr J U N 1985 * THESIS THE EFFECT OF ALLOY ADDITIONS ON SUPERPLASTICITY IN THERMOMECHANICALLY PROCESSED HIGH MAGNESIUM *0...ALUMINUM-MAGNESIUM ALLOYS >by 0 (Richard J. Self December 1984 C-31 Thesis Advisor: Terry McNelley Approved for public release; distribution is unlimited

  20. Impurity control and corrosion resistance of magnesium-aluminum alloy

    SciTech Connect

    Liu, M.; Song, GuangLing

    2013-01-01

    The corrosion resistance of magnesium alloys is very sensitive to the contents of impurity elements such as iron. In this study, a series of diecast AXJ530 magnesium alloy samples were prepared with additions of Mn and Fe. Through a comprehensive phase diagram calculation and corrosion evaluation, the mechanisms for the tolerance limit of Fe in magnesium alloy are discussed. This adds a new dimension to control the alloying impurity in terms of alloying composition design and casting conditions.

  1. A lightweight shape-memory magnesium alloy.

    PubMed

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries. Copyright © 2016, American Association for the Advancement of Science.

  2. A lightweight shape-memory magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-01

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  3. Constitutive Modeling of Magnesium Alloy Sheets

    SciTech Connect

    Lee, M. G.; Piao, K.; Wagoner, R. H.; Lee, J. K.; Chung, K.; Kim, H. Y.

    2007-05-17

    Magnesium alloy sheets have unique mechanical properties: high in-plane anisotropy/asymmetry of yield stress and hardening response, which have not been thoroughly studied. The unusual mechanical behavior of magnesium alloys has been understood by the limited symmetry crystal structure of h.c.p metals and thus by deformation twinning. In this paper, the phenomenological continuum plasticity models considering the unusual plastic behavior of magnesium alloy sheet were developed for a finite element analysis. A new hardening law based on two-surface model was developed to consider the general stress-strain response of metal sheets such as Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. In terms of the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified to include the anisotropy of magnesium alloys. Also, characterization procedures of material parameters for the constitutive equations were presented and finally the correlation of simulation with measurements was performed to validate the proposed theory.

  4. Blood compatibility of magnesium and its alloys.

    PubMed

    Feyerabend, Frank; Wendel, Hans-Peter; Mihailova, Boriana; Heidrich, Stefanie; Agha, Nezha Ahmad; Bismayer, Ulrich; Willumeit-Römer, Regine

    2015-10-01

    Blood compatibility analysis in the field of biomaterials is a highly controversial topic. Especially for degradable materials like magnesium and its alloys no established test methods are available. The purpose of this study was to apply advanced test methodology for the analysis of degrading materials to get a mechanistic insight into the corrosion process in contact with human blood and plasma. Pure magnesium and two magnesium alloys were analysed in a modified Chandler-Loop setup. Standard clinical parameters were determined, and a thorough analysis of the resulting implant surface chemistry was performed. The contact of the materials to blood evoked an accelerated inflammatory and cell-induced osteoconductive reaction. Corrosion products formed indicate a more realistic, in vivo like situation. The active regulation of corrosion mechanisms of magnesium alloys by different cell types should be more in the focus of research to bridge the gap between in vitro and in vivo observations and to understand the mechanism of action. This in turn could lead to a better acceptance of these materials for implant applications. The presented study deals with the first mechanistic insights during whole human blood contact and its influence on a degrading magnesium-based biomaterial. The combination of clinical parameters and corrosion layer analysis has been performed for the first time. It could be of interest due to the intended use of magnesium-based stents and for orthopaedic applications for clinical applications. An interest for the readers of Acta Biomaterialia may be given, as one of the first clinically approved magnesium-based devices is a wound-closure device, which is in direct contact with blood. Moreover, for orthopaedic applications also blood contact is of high interest. Although this is not the focus of the manuscript, it could help to rise awareness for potential future applications. Copyright © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All

  5. Platelet compatibility of magnesium alloys.

    PubMed

    Yahata, Chie; Mochizuki, Akira

    2017-09-01

    Lately, Mg alloys have been investigated as a new class of biomaterials owing to their excellent biodegradability and biocompatibility. It has previously been reported that the in vitro compatibility of a Mg alloy containing aluminum and zinc (AZ) alloy with the blood coagulation system is excellent due to Mg(2+) ions eluting from the alloy. In this study, the compatibility of the AZ alloy with platelets was evaluated by scanning electron microscopy (SEM) and flow cytometry. In the flow cytometry analysis, the platelets were stained using PAC-1 and P-selectin antibodies. SEM images and PAC-1 analyses showed no negative effects on the platelets, whereas P-selectin analysis showed marked platelet activation. To understand these contradictory results, the amount of β-thromboglobulin (β-TG) released from the platelets was investigated. From that investigation, it was concluded that platelets are markedly activated by the alloys. In addition to clarifying divergent results depending on the analysis method used, the effects of Mg(2+) ions and pH on platelet activation were studied. These results show that platelet activation is caused by an increase in pH at the alloy surface owing to the erosion of the alloy. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Ballistic Characterization of the Scalability of Magnesium Alloy AMX602

    DTIC Science & Technology

    2015-07-01

    Magnesium Alloy AMX602 by Tyrone L Jones Weapons and Materials Research Directorate, ARL Katsuyoshi Kondoh Joining and Welding Research...formed a collaborative partnership with Osaka University Joining and Welding Research Institute (JWRI), Taber Extrusions, Epson Atmix, Pacific Sowa...alloy are provided. 15. SUBJECT TERMS magnesium, AMX602, armor mechanisms, AZ31B, aluminum alloy 5083 16. SECURITY CLASSIFICATION OF: 17. LIMITATION

  7. Microstructural Effects on the Spall Properties of ECAE Magnesium and Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Williams, Cyril

    2015-06-01

    Magnesium and magnesium alloys are light weight materials and hence, are being increasingly employed as light armor in military applications. However, because of its limited slip systems (HCP) magnesium and magnesium alloys are relatively brittle as compared to FCC and BCC lattice structures. For this study, the effects of microstructure on the spall properties of magnesium and magnesium alloys processed using Equi-Channel Angular Extrusion (ECAE) were investigated using a 51 mm and 105 mm bore gas guns. Symmetric spall and recovery plate impact experiments were performed at impact velocities ranging from approximately 100 m/s and 400 m/s. Free surface velocity profiles of the shocked samples were obtained using Photonic Doppler Velocimetry (PDV). The spall strength and Hugoniot Elastic Limit (HEL) were extracted from the free surface velocity profiles. In addition, the microstructures of the pre-shocked and post-shocked magnesium and magnesium alloys were acquired using Scanning Electron Microscope (SEM) and Transmission Electron Microscope (TEM).

  8. Simulating the dynamic response of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Lloyd, Jeffrey; Becker, Richard

    Unlike several conventional metals, the mechanical response of magnesium is severely anisotropic for quasistatic and dynamic loading conditions. In this work we present a crystal-based strength model that is the same order of magnitude in computational cost as rate-dependent isotropic strength models, yet is able to capture essential features exhibited by textured magnesium polycrystals. The model demarcates plastic deformation into contributions from basal slip, extension twinning, and non-basal slip mechanisms. Comparisons are made between model predictions and experiments for two magnesium alloys with differing processing histories. The model is then used to explore and quantify the dependence of metallurgical and processing variations for several dynamic experiments that probe propensity for localization and failure under complex loading conditions.

  9. Hot workability of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Mwembela, Aaron Absalom

    For the alloy AZ91 (Mg-9.OAl-0.7Zn-0.13Mn) die cast specimens were subjected to torsion testing at 150, 180, 240, 300, 420 and 450°C at 0.05 0.5 and 5.0 s--1 The as-cast specimens exhibited hot shortness at 360°C and above; however in that domain, after prior thermomechanical processing (TMP) at 300°C, they showed much improved properties (which were reported along with as-cast properties at 300°C and below). For AZ31-Mn (Mg-3.2Al-1-1Zn-0.34Mn), AZ31 (Mg-2-8Al-0-88Zn-0.01Mn), AZ63 (Mg-5-5Al-2.7Zn-0.34Mn) and ZK60 (Mg-5.7Zn-0.65Zr-O-O1A]), the specimens were subjected to hot torsion testing in the range 180 to 450°C and 0.01, 0.1, and 1.0 s--1. In the temperature range below 300°C flow curves rise to a peak with failure occurring immediately thereafter. Above 300°C the flow curves exhibited a peak and a gradual decline towards steady state. The temperature and strain rate dependence of the strength is described by a sinh-Arrhenius equation with QHW between 125 and 144 kJ/mol; this indicates control by climb in comparison with creep in the range 200--400°C. The alloy strength and activation energy declined in the order AZ63, AZ31-Mn AZ91, AZ31 and ZK60, while ductility increased with decreasing strength. In working of Mg alloys from 150 to 450°C, the flow curves harden to a peak and work soften to a steady state regime above 300°C. At temperatures below 300°C, twinning is observed initially to bring grains into more suitable slip orientations. At high T a substructure develops due to basal and prismatic slip, Forming cells of augmented misorientation first near the grain boundaries and later towards the grain cores. Near the peak, new grains appear along the old boundaries (mantle) as a result of dynamic recrystallization DRX but not in the core of the initial grains. As T rises, the new grains are larger and the mantle broader, enhanced DRX results in higher ductility. At intermediate T, shear bands form through alignment of mantle zones resulting in

  10. Tuning the Hydrogen Storage in Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Er, Suleyman; de Wijs, Gilles A.; Brocks, Geert

    2011-03-01

    We investigate the hydrogen storage properties of promising magnesium alloys. Mg H2 (7.6 wt % H) would be a very useful storage material if the (de)hydrogenation kinetics can be improved and the desorption temperature is markedly lowered. Using first principles calculations, we show that hydrides of Mg-transition metal (TM) alloys adopt a structure that promotes faster (de)hydrogenation kinetics, as is also observed in experiment. Within the lightweight TMs, the most promising alloying element is titanium. Alloying Mg with Ti alone, however, is not sufficient to decrease the stability of the hydride phases, which is necessary to reduce the hydrogen desorption temperature. We find that adding aluminium or silicon markedly destabilizes Mg-Ti hydrides and stabilizes Mg-Ti alloys. Finally, we show that controlling the structure of Mg-Ti-Al(Si) system by growing it as multilayers, has a beneficial influence on the thermodynamic properties and makes it a stronger candidate for hydrogen storage.

  11. Ballistic Evaluation of Magnesium Alloy AZ31B

    DTIC Science & Technology

    2007-04-01

    References 7 Distribution List 8 iv List of Figures Figure 1. Specific strength of magnesium versus aluminum alloy armor plate (2...1 Figure 2. Specific stiffness of magnesium versus aluminum alloy armor plate (2). ..................... 2 Figure 3. 0.30-cal APM2 armor...magnesium is approximately 35% lower than aluminum and approximately 77% lower than steel (1). The moderate strength of commercially available wrought

  12. Security assessment of magnesium alloys used as biodegradable implant material.

    PubMed

    Sun, X; Cao, Z Y; Liu, J G; Feng, C

    2015-01-01

    The security risk of magnesium alloys used as biodegradable implant material was evaluated in this study. Dose-response assessment was conducted by using toxicological data from authoritative public health agencies (World Health Organization) and assuming 1~3 years of uniform corrosion. Through modification calculation, the tolerable corrosion rate of biodegradable magnesium alloys in vivo was proposed, which theoretically ensured the bio-safety of the degradation products. The tolerable limits corresponding to various component elements in magnesium alloys were considered separately, although there are deficits in the toxicological data of some component elements. The influence of corrosion on the strength of magnesium alloys was evaluated, which would contribute to the rationally utilization of magnesium alloys as degradable implant materials. This study illustrates that not only toxicological calculations but also mechanical performance should be taken into consideration when developing novel degradable metallic implant.

  13. In vitro mechanical integrity of hydroxyapatite coated magnesium alloy.

    PubMed

    Kannan, M Bobby; Orr, Lynnley

    2011-08-01

    The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating.

  14. Size Effect on Magnesium Alloy Castings

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Wang, Qigui; Luo, Alan A.; Zhang, Peng; Peng, Liming

    2016-06-01

    The effect of grain size on tensile and fatigue properties has been investigated in cast Mg alloys of Mg-2.98Nd-0.19Zn (1530 μm) and Mg-2.99Nd-0.2Zn-0.51Zr (41 μm). The difference between RB and push-pull fatigue testing was also evaluated in both alloys. The NZ30K05-T6 alloy shows much better tensile strengths (increased by 246 pct in YS and 159 pct in UTS) and fatigue strength (improved by ~80 pct) in comparison with NZ30-T6 alloy. RB fatigue testing results in higher fatigue strength compared with push-pull fatigue testing, mainly due to the stress/strain gradient in the RB specimen cross section. The material with coarse grains could be hardened more in the cyclic loading condition than in the monotonic loading condition, corresponding to the lower σ f and the higher σ f/ σ b or σ f/ σ 0.2 ratio compared to the materials with fine grains. The fatigue crack initiation sites and failure mechanism are mainly determined by the applied stress/strain amplitude. In LCF, fatigue failure mainly originates from the PSBs within the surface or subsurface grains of the samples. In HCF, cyclic deformation and damage irreversibly caused by environment-assisted cyclic slip is the crucial factor to influence the fatigue crack. The Coffin-Manson law and Basquin equation, and the developed MSF models and fatigue strength models can be used to predict fatigue lives and fatigue strengths of cast magnesium alloys.

  15. CO2 laser welding of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Dhahri, Mohammed; Masse, Jean Eric; Mathieu, J. F.; Barreau, Gerard; Autric, Michel L.

    2000-02-01

    Metallic alloys with a low mass density can be considered to be basic materials in aeronautic and automotive industry. Magnesium alloys have better properties than aluminum alloys in respect of their low density and high resistance to traction. The main problems of magnesium alloy welding are the inflammability, the crack formation and the appearance of porosity during the solidification. The laser tool is efficient to overcome the difficulties of manufacturing by conventional processing. Besides, the laser processing mainly using shielding gases allows an effective protection of the metal against the action of oxygen and a small heat affected zone. In this paper, we present experimental results about 5 kW CO2 laser welding of 4 mm-thick magnesium alloy plates provided by Eurocopter France. The focused laser beam has about 0.15 mm of diameter. We have investigated the following sample: WE43, alloy recommended in aeronautic and space applications, is constituted with Mg, Y, Zr, rare earth. More ductile, it can be used at high temperatures until 250 degrees Celsius for times longer than 5000 hours without effects on its mechanical properties. A sample of RZ5 (French Norm: GZ4TR, United States Norm ZE41) is composed of Mg, Zn, Zr, La, rare earth. This alloy has excellent properties of foundry and it allows to the realization of components with complex form. Also, it has a good resistance and important properties of tightness. The parameters of the process were optimized in the following fields: laser power: 2 to 5 kW, welding speed: 1 to 4.5 m/min, focal position: -3 mm to +3 mm below or on the top of the metal surface, shielding gas: helium with a flow of 10 to 60 l/min at 4 bars. Metallurgical analyses and mechanical control are made (macroscopic structure, microscopic structure, interpretations of the structures and localization of possible defects, analyse phases, chemical composition, hardness, tensile test etc.) to understand the parameters influence of welding

  16. Magnesium-based biodegradable alloys: Degradation, application, and alloying elements

    PubMed Central

    Pogorielov, Maksym; Husak, Eugenia; Solodivnik, Alexandr; Zhdanov, Sergii

    2017-01-01

    In recent years, the paradigm about the metal with improved corrosion resistance for application in surgery and orthopedy was broken. The new class of biodegradable metal emerges as an alternative for biomedical implants. These metals corrode gradually with an appropriate host response and release of corrosion products. And it is absolutely necessary to use essential metals metabolized by hosting organism with local and general nontoxic effect. Magnesium serves this aim best; it plays the essential role in body metabolism and should be completely excreted within a few days after degradation. This review summarizes data from Mg discovery and its first experimental and clinical application of modern concept of Mg alloy development. We focused on biodegradable metal application in general surgery and orthopedic practice and showed the advantages and disadvantages Mg alloys offer. We focused on methods of in vitro and in vivo investigation of degradable Mg alloys and correlation between these methods. Based on the observed data, a better way for new alloy pre-clinical investigation is suggested. This review analyzes possible alloying elements that improve corrosion rate, mechanical properties, and gives the appropriate host response. PMID:28932493

  17. Magnesium-based biodegradable alloys: Degradation, application, and alloying elements.

    PubMed

    Pogorielov, Maksym; Husak, Eugenia; Solodivnik, Alexandr; Zhdanov, Sergii

    2017-03-01

    In recent years, the paradigm about the metal with improved corrosion resistance for application in surgery and orthopedy was broken. The new class of biodegradable metal emerges as an alternative for biomedical implants. These metals corrode gradually with an appropriate host response and release of corrosion products. And it is absolutely necessary to use essential metals metabolized by hosting organism with local and general nontoxic effect. Magnesium serves this aim best; it plays the essential role in body metabolism and should be completely excreted within a few days after degradation. This review summarizes data from Mg discovery and its first experimental and clinical application of modern concept of Mg alloy development. We focused on biodegradable metal application in general surgery and orthopedic practice and showed the advantages and disadvantages Mg alloys offer. We focused on methods of in vitro and in vivo investigation of degradable Mg alloys and correlation between these methods. Based on the observed data, a better way for new alloy pre-clinical investigation is suggested. This review analyzes possible alloying elements that improve corrosion rate, mechanical properties, and gives the appropriate host response.

  18. Multi-functional magnesium alloys containing interstitial oxygen atoms

    PubMed Central

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  19. Multi-functional magnesium alloys containing interstitial oxygen atoms

    NASA Astrophysics Data System (ADS)

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-03-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design.

  20. Potential automotive uses of wrought magnesium alloys

    SciTech Connect

    Gaines, L.; Cuenca, R.; Wu, S.; Stodolsky, F. |

    1996-06-01

    Vehicle weight reduction is one of the major means available to improve automotive fuel efficiency. High-strength steels, aluminum (Al), and polymers are already being used to reduce weight significantly, but substantial additional reductions could be achieved by greater use of low-density magnesium (Mg) and its alloys. Mg alloys are currently used in relatively small quantities for auto parts, generally limited to die castings (e.g., housings). Argonne National Laboratory`s Center for Transportation Research has performed a study for the Lightweight Materials Program within DOE`s Office of Transportation Materials to evaluate the suitability of wrought Mg and its alloys to replace steel/aluminum for automotive structural and sheet applications. Mg sheet could be used in body nonstructural and semi-structural applications, while extrusions could be used in such structural applications as spaceframes. This study identifies high cost as the major barrier to greatly increased Mg use in autos. Two technical R and D areas, novel reduction technology and better hot-forming technology, could enable major cost reductions.

  1. Bearing Tests of Magnesium-alloy Sheet

    NASA Technical Reports Server (NTRS)

    Sharp, W H; Moore, R L

    1943-01-01

    Bearing tests of AM-3S, AM-52S, and AM-C57S magnesium-alloy sheet in various thicknesses and tempers were made. Bearing yield and ultimate strengths were determined and compared for various edge distances and for various ratios of loading-pin diameter to sheet thickness. Tensile strengths were determined and ratios of average bearing yield and ultimate strength to tensile strength are given. The results of the tests indicated that ultimate bearing strengths increased with edge distances up to 1.5 to 2 times the diameter of the loading pin; that ultimate bearing strengths are a function of the ratio of pin diameter to sheet thickness; and that these properties are effected only slightly by increases in edge distance greater than 1.5 diameters.

  2. Casting Porosity-Free Grain Refined Magnesium Alloys

    SciTech Connect

    Schwam, David

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  3. Al-TiH2 Composite Foams Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  4. Tensile and Compressive Tests of Magnesium Alloy J-1 Sheet

    DTIC Science & Technology

    1943-12-01

    Tensile and compressive properties of longitudinal and transverse specimens of magnesium alloy J-1 sheets, 0.032 and 0.12 in. thick, were tested. It was found that he tensile properties were above the Navy specification 47M2a for magnesium-base-alloy 8H. Longitudinal and transverse specimens were in close agreement in the tensile test . In the compressive yield strengths, longitudinal direction was much less

  5. Formability Analysis of Magnesium Alloy Sheet Bulging Using FE Simulation

    SciTech Connect

    Mac Donald, B. J.; Hunt, D.; Yoshihara, S.; Manabe, K.

    2007-05-17

    There is currently much focus on the application of magnesium alloys to automotive structural components. This has arisen due to the positive environmental aspects associated with use of magnesium alloys such as weight reduction and recycling potential. In recent years many researchers have focused on the application of various forming processes to magnesium alloys. Magnesium alloys would seem highly suitable for sheet forming due to high N and r values, however, in application their formability has been inferior to, for example, aluminium alloys. It has thus been concluded that, when dealing with magnesium alloys, it is difficult to predict formability based on material properties. In order to improve formability and forming accuracy when using Mg alloys it is necessary to build a database and inference system which could decide the optimal forming parameters for complex automotive components. Currently not enough data is available to build such a database due to the limited number of studies available in literature. In this study an experimental analysis of hemispherical bulge forming at elevated temperature was undertaken in order to evaluate formability and hence build a database for forming process design. A finite element model based on the experiment has been built and validated against the experimental results. A ductile failure criterion has been integrated with the FE model and is used to predict the onset of failure. This paper discusses the development and validation of the finite element model with the ductile failure criterion and presents results from the experimental tests and FE simulations.

  6. Adherent protective coatings plated on magnesium-lithium alloy

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Zinc is plated on a magnesium-lithium alloy by using a modification of the standard zinc-plate immersion bath. Further protection is given the alloy by applying a light plating of copper on the zinc plating. Other metals are plated on the copper by using conventional plating baths.

  7. REGENERATION OF FISSION-PRODUCT-CONTAINING MAGNESIUM-THORIUM ALLOYS

    DOEpatents

    Chiotti, P.

    1964-02-01

    A process of regenerating a magnesium-thorium alloy contaminated with fission products, protactinium, and uranium is presented. A molten mixture of KCl--LiCl-MgCl/sub 2/ is added to the molten alloy whereby the alkali, alkaline parth, and rare earth fission products (including yttrium) and some of the thorium and uranium are chlorinated and

  8. Recent advances in research on magnesium alloys and magnesium-calcium phosphate composites as biodegradable implant materials.

    PubMed

    Kuśnierczyk, Katarzyna; Basista, Michał

    2016-07-01

    Magnesium alloys are modern biocompatible materials suitable for orthopaedic implants due to their biodegradability in biological environment. Many studies indicate that there is a high demand to design magnesium alloys with controllable in vivo corrosion rates and required mechanical properties. A solution to this challenge can be sought in the development of metal matrix composites based on magnesium alloys with addition of relevant alloying elements and bioceramic particles. In this study, the corrosion mechanisms along with corrosion protection methods in magnesium alloys are discussed. The recently developed magnesium alloys for biomedical applications are reviewed. Special attention is given to the newest research results in metal matrix composites composed of magnesium alloy matrix and calcium phosphates, especially hydroxyapatite or tricalcium phosphate, as the second phase with emphasis on the biodegradation behavior, microstructure and mechanical properties in view of potential application of these materials in bone implants.

  9. Solidification Characteristics of Wrought Magnesium Alloys Containing Rare Earth Metals

    NASA Astrophysics Data System (ADS)

    Javaid, A.; Czerwinski, F.; Zavadil, R.; Aniolek, M.; Hadadzadeh, A.

    A significant barrier preventing use of magnesium sheet in automotive light-weighting initiatives is its high manufacturing cost and very limited formability at room temperature. This barrier can be overcome by the use of twin roll casting technology and new magnesium alloys, specifically designed for twin roll casting. Recent studies have shown that magnesium, when alloyed with rare earth elements, gave rise to weakening of the basal texture resulting in improved room temperature formability. In this research, a combination of calculations using the FACTsage software and examinations using a number of experimental techniques was explored to determine the solidification characteristics of wrought magnesium alloys containing rare earth metal of neodymium: ZEK100, Mg-1Zn-0.5Nd and Mg-1Zn-1Nd. As predicted by the FACTsage software, the solidification under equilibrium and non-equilibrium conditions affects the type and volume fractions of phases formed for a given chemical composition of the alloy. The thermal analysis identified temperatures of metallurgical reactions taking place during solidification and their changes with neodymium content. As verified by controlled solidification experiments the cooling rate during solidification affected the refinement level of the alloy microstructure, a volume fraction of intermetallic precipitates and their distribution. This research will help to design new magnesium alloys, specifically optimized for twin roll casting.

  10. Semisolid Processing and Its Application to Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Czerwinski, Frank

    Since its discovery over thirty years ago, semisolid processing is mainly applied to alloys with relatively low melting temperatures, particularly aluminum. Although historically an interest in magnesium reaches back to the early 1970's, compared with aluminum, investigations of semisolid magnesium alloys are still scarce. This report presents the origin of semisolid processing, rheological behaviour of semisolid slurries and the key technologies, available in today's industry, based on thixo- and rheo-routes. Particular attention is being paid to emerging techniques of injection molding. The major requirements imposed on potential alloys and typical components, manufactured commercially, are characterized.

  11. Magnesium for automotive applications

    SciTech Connect

    VanFleteren, R.

    1996-05-01

    Die cast magnesium parts are rapidly replacing steel and aluminum structural components in automotive applications, as design engineers seek to reduce assembly costs, raise fuel efficiency, and improve safety. Dozens of automotive components are now die cast from magnesium alloys, including seat stanchions, valve covers, steering wheels, and a variety of steering column components. Because of their excellent castability, complex magnesium die castings can sometimes consolidate several components and eliminate assembly steps. Highly ductile magnesium alloys such as AM60B (6% aluminum) and AM50A (5% aluminum) are important in helping to meet automotive industry crash-energy requirements for car seating and steering components. AZ91D (9% aluminum, 1% zinc) alloys are making removable rear seats in new minivans much easier to handle.

  12. On the Modeling of Plastic Deformation of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Ertürk, S.; Steglich, D.; Bohlen, J.; Letzig, D.; Brocks, W.

    2007-05-01

    Magnesium alloys are promising materials due to their low density and therefore high specific strength. However, the industrial application is not well established so far, especially for wrought products such as sheets or profiles. Due to its hexagonal crystallographic structure, deformation mechanisms observed in magnesium alloys are rather different from those in face centered cubic metals such as aluminum alloys. This leads not only to a mechanical anisotropy, but also to a tension-compression asymmetry, i.e. unequal compressive and tensile yield strength. The resulting complexity in the yielding behavior of such materials cannot be captured by conventional models of J2 plasticity. Cazacu and Barlat, therefore, proposed a phenomenological yield potential which accounts for the respective phenomena by introducing the third invariant of the stress tensor. Simulations based on this model are performed with ABAQUS/Explicit and a user defined routine VUMAT for validating the respective implementation. The application aims at simulating the extrusion process of magnesium alloys.

  13. On the Modeling of Plastic Deformation of Magnesium Alloys

    SciTech Connect

    Ertuerk, S.; Steglich, D.; Bohlen, J.; Letzig, D.; Brocks, W.

    2007-05-17

    Magnesium alloys are promising materials due to their low density and therefore high specific strength. However, the industrial application is not well established so far, especially for wrought products such as sheets or profiles. Due to its hexagonal crystallographic structure, deformation mechanisms observed in magnesium alloys are rather different from those in face centered cubic metals such as aluminum alloys. This leads not only to a mechanical anisotropy, but also to a tension-compression asymmetry, i.e. unequal compressive and tensile yield strength. The resulting complexity in the yielding behavior of such materials cannot be captured by conventional models of J2 plasticity. Cazacu and Barlat, therefore, proposed a phenomenological yield potential which accounts for the respective phenomena by introducing the third invariant of the stress tensor. Simulations based on this model are performed with ABAQUS/Explicit and a user defined routine VUMAT for validating the respective implementation. The application aims at simulating the extrusion process of magnesium alloys.

  14. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  15. Interactions between aggressive ions and the surface of a magnesium-yttrium alloy.

    PubMed

    Johnson, Ian; Perchy, Daniel; Liu, Huinan

    2012-01-01

    Magnesium alloys possess many desirable properties for biodegradable orthopedic implants. Unfortunately, magnesium degrades too rapidly in vivo. This rapid degradation reduces the alloys' mechanical properties and increases the alkalinity of the local environment. Controlling the degradation rate and mode is an essential step in the development of magnesium based biomaterials. Accomplishing this essential step will require an improved understanding of magnesium alloy degradation. Herein, three interacting factors controlling magnesium degradation were investigated; (1) alloy composition, (2) alloy surface, (3) presence of aggressive ions in the immersion media. The magnesium-yttrium alloy was more susceptible to degradation in water than the high purity magnesium alloy. However, the polished surface magnesium-yttrium alloy had the least susceptibility to degradation in phosphate buffered saline (PBS) among all the sample compositions and surfaces.

  16. Deformation behavior and microstructure evolution of wrought magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wang, Shouren; Song, Linghui; Kang, Sukbong; Cho, Jaehyung; Wang, Yingzi

    2013-05-01

    There are many researches on the deformation behavior of wrought magnesium alloys, such as AZ31, AZ80, AZ91, and ZK60 magnesium alloys at different temperatures and strain rates, but few of them focuses on the deformation behavior of AZ41M and ZK60M alloys, especially under the twin-roll casting (TRC) state. Meanwhile, the existing researches only focus on the grain refinement law of the magnesium alloys under deformation conditions, the deformation mechanism has not been revealed yet. The hot compression behavior of AZ41M and ZK60M magnesium alloys under the temperature and strain rate ranges of 250-400 °C and 0.001-1 s-1 are studied by thermal simulation methods using Gleeble 1500 machine and virtual simulation using finite element analysis software. Simulation results show that sine hyperbolic law is the most suitable flow stress model for wider deformation conditions. The most reasonable selected deformation conditions of ZK60M alloy is 350 °C/0.1 s-1 for TRC and 350 °C/1 s-1 for conventional casting (CC), while AZ41M alloy is 300 °C/0.01 s-1 for TRC and 350 °C/0.1 s-1 for CC. Deformation behavior and dynamic recrystallization (DRX) mechanism of them are analyzed at the same deformation conditions. The microstructures of AZ41M and ZK60M alloys are observed at different deformed conditions by optical microscopy (OM) and electron back scatter diffraction (EBSD) and it reveals the flow behavior and deformation mechanism of them. Working harden and work soften contribute to the activation of basal, non-basal slip systems which promote DRX. The proposed research reveals the deformation behavior and mechanism of the AZ41M and ZK 60M magnesium alloys and concludes their optimized deformation parameters and processes and provides a theory basis for their manufacturing and application.

  17. Facile and fast fabrication of superhydrophobic surface on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Zhongwei; Li, Qing; She, Zuxin; Chen, Funan; Li, Longqin; Zhang, Xiaoxu; Zhang, Peng

    2013-04-01

    Superhydrophobic surface has many special functions and is widely investigated by researchers. Magnesium alloy is one of the lightest metal materials among the practice metals. It plays an important role in automobile, airplane and digital product for reducing devices weight. But due to the low standard potential, magnesium alloy has a high chemical activity and easily be corroded. That seriously impedes the application of magnesium alloy. In the process of fabrication a superhydrophobic surface on magnesium alloy, there are two ineluctable problems that must be solved: (1) high chemical activity and (2) the chemical activity is inhomogeneous on surface. In this study, we solved those problems by using the two characters to gain a rough surface on magnesium alloy and obtained a superhydrophobic surface after following modification process. The results show that the as-prepared superhydrophobic surface has obvious anti-corrosion effect in typically corrosive solution and naturally humid air. The delay-icing and self-cleaning effects are also investigated. The presented method is low-cost, fast and has great potential value in large-scale industry production.

  18. In vitro decomposition study of coated magnesium alloys

    NASA Astrophysics Data System (ADS)

    Piersma, Tyler; White, Desiree; Cheng, Xinggou; Rabago-Smith, Montserrat; Lecronier, David

    2010-04-01

    In the last decade, magnesium has resurged as an important biomaterial. It's mechanical properties are very similar to natural bone, and it degrades in vivo to non toxic substances. Unfortunately, corrosion of pure magnesium in vivo is rapid, thus coated alloys that decrease it's corrosion could be used as implants in orthopedics. This presentation will describe the degradation results in a simulated body fluid (SBF).

  19. In vivo decomposition study of coated magnesium alloys

    NASA Astrophysics Data System (ADS)

    White, Desiree; Piersma, Tyler; Lecronier, David; Cheng, Xingguo; Rabago-Smith, Montserrat

    2010-04-01

    In the last decade, magnesium has resurged as an important biomaterial. Its mechanical properties are very similar to natural bone, and it degrades in vivo to non toxic substances. Unfortunately, corrosion of pure magnesium in vivo is rapid, thus coated alloys that decrease its corrosion could be used as implants in orthopedics. This presentation will describe the degradation results in cell cultures and in rats.

  20. Wide Strip Casting Technology of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Park, W.-J.; Kim, J. J.; Kim, I. J.; Choo, D.

    Extensive investigations relating to the production of high performance and low cost magnesium sheet by strip casting have been performed for the application to automotive parts and electronic devices. Research on magnesium sheet production technology started in 2004 by Research Institute of Industrial Science and Technology (RIST) with support of Pohang Iron and Steel Company (POSCO). POSCO has completed the world's first plant to manufacture magnesium coil. Another big project in order to develop wide strip casting technology for the automotive applications of magnesium sheets was started in succession.

  1. Temperature Dependent Constitutive Modeling for Magnesium Alloy Sheet

    SciTech Connect

    Lee, Jong K.; Lee, June K.; Kim, Hyung S.; Kim, Heon Y.

    2010-06-15

    Magnesium alloys have been increasingly used in automotive and electronic industries because of their excellent strength to weight ratio and EMI shielding properties. However, magnesium alloys have low formability at room temperature due to their unique mechanical behavior (twinning and untwining), prompting for forming at an elevated temperature. In this study, a temperature dependent constitutive model for magnesium alloy (AZ31B) sheet is developed. A hardening law based on non linear kinematic hardening model is used to consider Bauschinger effect properly. Material parameters are determined from a series of uni-axial cyclic experiments (T-C-T or C-T-C) with the temperature ranging 150-250 deg. C. The influence of temperature on the constitutive equation is introduced by the material parameters assumed to be functions of temperature. Fitting process of the assumed model to measured data is presented and the results are compared.

  2. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells.

    PubMed

    Cecchinato, Francesca; Agha, Nezha Ahmad; Martinez-Sanchez, Adela Helvia; Luthringer, Berengere Julie Christine; Feyerabend, Frank; Jimbo, Ryo; Willumeit-Römer, Regine; Wennerberg, Ann

    2015-01-01

    Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg). The degradation parameters of magnesium-silver (Mg2Ag), magnesium-gadolinium (Mg10Gd) and magnesium-rare-earth (Mg4Y3RE) alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development. The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time.

  3. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells

    PubMed Central

    Martinez-Sanchez, Adela Helvia; Luthringer, Berengere Julie Christine; Feyerabend, Frank; Jimbo, Ryo; Willumeit-Römer, Regine; Wennerberg, Ann

    2015-01-01

    Background Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg). Materials and Methods The degradation parameters of magnesium-silver (Mg2Ag), magnesium-gadolinium (Mg10Gd) and magnesium-rare-earth (Mg4Y3RE) alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development. Results and Conclusions The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time. PMID:26600388

  4. Biodegradable Magnesium Alloys: A Review of Material Development and Applications

    PubMed Central

    Persaud-Sharma, Dharam; McGoron, Anthony

    2012-01-01

    Magnesium based alloys possess a natural ability to biodegrade due to corrosion when placed within aqueous substances, which is promising for cardiovascular and orthopedic medical device applications. These materials can serve as a temporary scaffold when placed in vivo, which is desirable for treatments when temporary supportive structures are required to assist in the wound healing process. The nature of these materials to degrade is attributed to the high oxidative corrosion rates of magnesium. In this review, a summary is presented for magnesium material development, biocorrosion characteristics, as well as a biological translation for these results. PMID:22408600

  5. Mechanical Properties and Microstructure of AZ31 Magnesium Alloy Tubes

    NASA Astrophysics Data System (ADS)

    Luo, Alan A.; Sachdev, Anil K.

    Magnesium alloys are increasingly being used in automotive industry for weight reduction and fuel economy improvement. Extruded tubular sections provide further opportunities in mass-efficient designs of automotive structural and interior applications. In this paper, microstructural evaluation indicates that twinning is the predominant deformation mechanism for magnesium alloys at room and moderate temperatures. Dynamic recrystallization is observed at temperatures as low as 150°C, leading to the formation of fine grains as a "necklace" at prior grain boundaries. These new grains cause strain localization and instability due to a loss in strain hardening, and result in failure by cavitation.

  6. Surface characterization and cytotoxicity response of biodegradable magnesium alloys.

    PubMed

    Pompa, Luis; Rahman, Zia Ur; Munoz, Edgar; Haider, Waseem

    2015-04-01

    Magnesium alloys have raised an immense amount of interest to many researchers because of their evolution as a new kind of third generation materials. Due to their biocompatibility, density, and mechanical properties, magnesium alloys are frequently reported as prospective biodegradable implant materials. Moreover, magnesium alloys experience a natural phenomenon to biodegrade in aqueous solutions due to its corrosion activity, which is excellent for orthopedic and cardiovascular applications. However, a major concern with such alloys is fast and non-uniform corrosion degradation. Controlling the degradation rate in the physiological environment determines the success of biodegradable implants. In this investigation, three different grades of magnesium alloys: AZ31B, AZ91E and ZK60A were studied for their corrosion resistance and biocompatibility. Scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy and contact angle meter are used to study surface morphology, chemistry, roughness and wettability, respectively. Additionally, the cytotoxicity of the leached metal ions was evaluated by using a tetrazolium based bio-assay, MTS.

  7. Magnesium alloys as implant materials--principles of property design for Mg-RE alloys.

    PubMed

    Hort, N; Huang, Y; Fechner, D; Störmer, M; Blawert, C; Witte, F; Vogt, C; Drücker, H; Willumeit, R; Kainer, K U; Feyerabend, F

    2010-05-01

    Magnesium alloys have attracted increasing interest in the past years due to their potential as implant materials. This interest is based on the fact that magnesium and its alloys are degradable during their time of service in the human body. Moreover magnesium alloys offer a property profile that is very close or even similar to that of human bone. The chemical composition triggers the resulting microstructure and features of degradation. In addition, the entire manufacturing route has an influence on the morphology of the microstructure after processing. Therefore the composition and the manufacturing route have to be chosen carefully with regard to the requirements of an application. This paper discusses the influence of composition and heat treatments on the microstructure, mechanical properties and corrosion behaviour of cast Mg-Gd alloys. Recommendations are given for the design of future degradable magnesium based implant materials. Copyright (c) 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  8. The development of lightweight hydride alloys based on magnesium

    SciTech Connect

    Guthrie, S.E.; Thomas, G.J.; Yang, N.Y.C.; Bauer, W.

    1996-02-01

    The development of a magnesium based hydride material is explored for use as a lightweight hydrogen storage medium. It is found that the vapor transport of magnesium during hydrogen uptake greatly influences the surface and hydride reactions in these alloys. This is exploited by purposely forming near-surface phases of Mg{sub 2}Ni on bulk Mg-Al-Zn alloys which result in improved hydrogen adsorption and desorption behavior. Conditions were found where these near-surface reactions yielded a complex and heterogeneous microstructure that coincided with excellent bulk hydride behavior. A Mg-Al alloy hydride is reported with near atmospheric plateau pressures at temperatures below 200{degrees}C. Additionally, a scheme is described for low temperature in-situ fabrication of Mg{sub 2}Ni single phase alloys utilizing the high vapor pressure of Mg.

  9. A study on factors affecting the degradation of magnesium and a magnesium-yttrium alloy for biomedical applications.

    PubMed

    Johnson, Ian; Liu, Huinan

    2013-01-01

    Controlling degradation of magnesium or its alloys in physiological saline solutions is essential for their potential applications in clinically viable implants. Rapid degradation of magnesium-based materials reduces the mechanical properties of implants prematurely and severely increases alkalinity of the local environment. Therefore, the objective of this study is to investigate the effects of three interactive factors on magnesium degradation, specifically, the addition of yttrium to form a magnesium-yttrium alloy versus pure magnesium, the metallic versus oxide surfaces, and the presence versus absence of physiological salt ions in the immersion solution. In the immersion solution of phosphate buffered saline (PBS), the magnesium-yttrium alloy with metallic surface degraded the slowest, followed by pure magnesium with metallic or oxide surfaces, and the magnesium-yttrium alloy with oxide surface degraded the fastest. However, in deionized (DI) water, the degradation rate showed a different trend. Specifically, pure magnesium with metallic or oxide surfaces degraded the slowest, followed by the magnesium-yttrium alloy with oxide surface, and the magnesium-yttrium alloy with metallic surface degraded the fastest. Interestingly, only magnesium-yttrium alloy with metallic surface degraded slower in PBS than in DI water, while all the other samples degraded faster in PBS than in DI water. Clearly, the results showed that the alloy composition, presence or absence of surface oxide layer, and presence or absence of physiological salt ions in the immersion solution all influenced the degradation rate and mode. Moreover, these three factors showed statistically significant interactions. This study revealed the complex interrelationships among these factors and their respective contributions to degradation for the first time. The results of this study not only improved our understanding of magnesium degradation in physiological environment, but also presented the key

  10. A Study on Factors Affecting the Degradation of Magnesium and a Magnesium-Yttrium Alloy for Biomedical Applications

    PubMed Central

    Johnson, Ian; Liu, Huinan

    2013-01-01

    Controlling degradation of magnesium or its alloys in physiological saline solutions is essential for their potential applications in clinically viable implants. Rapid degradation of magnesium-based materials reduces the mechanical properties of implants prematurely and severely increases alkalinity of the local environment. Therefore, the objective of this study is to investigate the effects of three interactive factors on magnesium degradation, specifically, the addition of yttrium to form a magnesium-yttrium alloy versus pure magnesium, the metallic versus oxide surfaces, and the presence versus absence of physiological salt ions in the immersion solution. In the immersion solution of phosphate buffered saline (PBS), the magnesium-yttrium alloy with metallic surface degraded the slowest, followed by pure magnesium with metallic or oxide surfaces, and the magnesium-yttrium alloy with oxide surface degraded the fastest. However, in deionized (DI) water, the degradation rate showed a different trend. Specifically, pure magnesium with metallic or oxide surfaces degraded the slowest, followed by the magnesium-yttrium alloy with oxide surface, and the magnesium-yttrium alloy with metallic surface degraded the fastest. Interestingly, only magnesium-yttrium alloy with metallic surface degraded slower in PBS than in DI water, while all the other samples degraded faster in PBS than in DI water. Clearly, the results showed that the alloy composition, presence or absence of surface oxide layer, and presence or absence of physiological salt ions in the immersion solution all influenced the degradation rate and mode. Moreover, these three factors showed statistically significant interactions. This study revealed the complex interrelationships among these factors and their respective contributions to degradation for the first time. The results of this study not only improved our understanding of magnesium degradation in physiological environment, but also presented the key

  11. Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

    SciTech Connect

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

    2007-03-15

    Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO{sub 2} with some Mg(OH){sub 2}. The middle layer that is 50 nm thick comprises predominantly TiO{sub 2} and MgO with minor contributions from MgAl{sub 2}O{sub 4} and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti{sub 3}Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37{+-}1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased {beta}-Mg{sub 12}Al{sub 17} phase.

  12. [Mechanical analysis on a new type of biodegradable magnesium-alloy stent].

    PubMed

    Wang, Xiaoping; Cui, Fuzhai; Li, Jianguo; Zhao, Xingshan

    2009-04-01

    Biodegradable magnesium-alloy stents have been employed in animal experiments and clinical researches in recent years. Magnesium-alloy stents have been reported to be biocompatible, and degradable due to corrosion after being implanted into blood vessel. However, magnesium alloy is brittle compared with stainless steel. This may cause strut break under large deformation. In this paper, a finite element model of magnesium-alloy stent was set up, with reference to pictures from Biotronik Corporation, to simulate the expanding and bending processes. The results of analysis show that the maximum strain during expanding reaches 20%, being greater than the elongation limit of the commercially available magnesium alloys. Therefore, to avoid strut breakage during expanding, the magnesium alloys should be custom-made. The plasticity of the material should be improved by grain refinement processes before practicable magnesium-alloy stents could be developed.

  13. Development of Rolling Schedules for AZ31 Magnesium Alloy Sheets

    DTIC Science & Technology

    2015-06-01

    received AZ31B, a magnesium (Mg) alloy that contains approximately 3% aluminum and 1% zinc . In particular, we investigated the ability to roll AZ31B to...approximately 3% Al and 1% zinc . In particular, this effort will first investigate the ability to roll AZ31B to thicknesses of about 1.5 mm using

  14. Coating protects magnesium-lithium alloys against corrosion

    NASA Technical Reports Server (NTRS)

    1967-01-01

    Coating protects newly developed magnesium-lithium alloys against corrosion. The procedure includes heating the ingots in a salt bath and rolling them to the desired sheet thickness. The black coating, which is tough though thin and ductile, is derived mainly from chromium.

  15. Nitride Nanoparticle Addition to Beneficially Reinforce Hybrid Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Paramsothy, Muralidharan; Chan, Jimmy; Kwok, Richard; Gupta, Manoj

    2013-02-01

    This study is aimed at understanding the function of two nitride nanoparticles regarding altering the mechanical properties of hybrid magnesium alloys in relation to nanoparticle-matrix reactivity. Nitride nanoparticles were selected for reinforcement purposes due to the affinity between magnesium and nitrogen (in parallel with the well-known magnesium-oxygen affinity). AZ91/ZK60A and AZ31/AZ91 hybrid magnesium alloys were reinforced with AlN and Si3N4 nanoparticles (respectively) using solidification processing followed by hot extrusion. Each nitride nanocomposite exhibited higher tensile strength than the corresponding monolithic hybrid alloy. However, AZ91/ZK60A/AlN exhibited slightly lower tensile ductility than AZ91/ZK60A, while AZ31/AZ91/Si3N4 exhibited higher tensile ductility than AZ31/AZ91. The formation of high strain zones (HSZs) (from particle surfaces inclusive) during tensile deformation as a significant mechanism supporting ductility enhancement was addressed. AZ91/ZK60A/AlN exhibited lower and higher compressive strength and ductility (respectively) compared to AZ91/ZK60A, while AZ31/AZ91/Si3N4 exhibited higher and unchanged compressive strength and ductility (respectively) compared to AZ31/AZ91. Nanograin formation (recrystallization) during room temperature compressive deformation (as a toughening mechanism) in relation to nanoparticle-stimulated nucleation (NSN) ability was also discussed. The beneficial (as well as comparative) effects of the respective nitride nanoparticle on each hybrid alloy are studied in this article.

  16. Fabrication and corrosion resistance of superhydrophobic magnesium alloy

    NASA Astrophysics Data System (ADS)

    Feng, Libang; Zhu, Yali; Fan, Weibo; Wang, Yanping; Qiang, Xiaohu; Liu, Yanhua

    2015-08-01

    A superhydrophobic magnesium alloy (AZ91) is successfully fabricated by sulfuric acid etching, AgNO3 treatment, and dodecyl mercaptan (DM) modification. The effect of the fabrication procedure, the concentration and treatment time of sulfuric acid, AgNO3, and DM on morphology, phase structure, surface wettability, and surface composition of the AZ91 is investigated in detail. Consequently, the optimal treatment parameters are selected, and the superhydrophobic magnesium alloy with a water contact angle of 154° and a sliding angle of 5° is fabricated. The acid etching endows the AZ91 surface with rough structure while the AgNO3 treatment results in more protrusions and grooves. Meanwhile, the long hydrophobic alkyl chains are self-assembled onto the rough AZ91 surface upon DM modification. As a result, the multilayer of netlike surface with protrusions and grooves together with the coral-like structure is obtained. Additionally, the magnesium alloy with higher water contact angle has better corrosion resistance, while the magnesium alloy with the superhydrophobic property has the best corrosion resistance.

  17. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    NASA Astrophysics Data System (ADS)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-12-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  18. Copper-silicon-magnesium alloys for latent heat storage

    SciTech Connect

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  19. Copper-silicon-magnesium alloys for latent heat storage

    SciTech Connect

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  20. Microstructure characterization and micro- and nanoscale mechanical behaviour of magnesium-aluminum and magnesium-aluminum-calcium alloys

    NASA Astrophysics Data System (ADS)

    Han, Lihong

    The application in the automotive industry of the as-cast AM50 alloy (Mg-5.0 wt.%%Al-0.3 wt.%Mn) has been limited by its low creep resistance at elevated temperatures. Permanent mold cast (PM) Mg-Al-Ca alloys with calcium additions (0 ˜ 2.0 wt.%) were investigated in this study due to their potential for improving the high temperature creep strength. The microstructures of the die cast (DC) or PM AM50 alloys consisted of an intergranular beta-Mg17Al12 phase surrounded by a region of Al-rich eutectic alpha-Mg phase, sometimes with attached Al8Mn5 particles. In this study, significant grain refinement was observed in the PM Mg-Al-Ca alloys with Ca addition to the AM50 alloy. The grain refining effect was confirmed by quantitative image analysis through measurement of the secondary dendrite arm spacing (SDAS). The intergranular phases in Mg-Al-Ca alloys with 0.5 or 1.0 wt.% Ca were beta-Mg17Al 12 and (Al, Mg)2Ca phases. As the Ca addition was increased to 1.5 wt.% Ca, the (beta-Mg17Al12 phase was completely replaced by a (Al, Mg)2Ca phase. Differential scanning calorimetry (DSC) results showed that the (Al, Mg)2Ca phase was thermally more stable than the beta-Mg 17Al12 phase, which contributed to the better creep strength of the Mg-Al-Ca alloys. The change in heating/cooling rates played an important role in the redistribution of alloying elements and the dissolution or precipitation of the eutectic phases in the as-cast Mg alloys during DSC runs. The micro- and nano-scale hardness and composite modulus of the PM Mg-Al-Ca alloys increased with increasing Ca content, and the indentation size effect (ISE) was also observed in the as-cast Mg-Al and Mg-Al-Ca alloys. PM AC52 alloy (Mg-5.0wt.%Al-2.0wt.%Ca) was a much more creep resistant alloy than other Mg-Al-Ca alloys with lower Ca contents because of the higher solute content in the primary alpha-Mg in the as-cast state and also because of the presence of nano precipitates within the primary alpha-Mg. The size and

  1. Melt Conditioned DC (MC-DC) Casting of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Zuo, Y. B.; Jiang, B.; Zhang, Y.; Fan, Z.

    A new melt conditioned direct chill (MC-DC) casting process has been developed for producing high quality magnesium alloy billets and slabs. In the MC-DC casting process, intensive melt shearing provided by a high shear device is applied directly to the alloy melt in the sump during DC casting. The high shear device provides intensive melt shearing to disperse potential nucleating particles, creates a macroscopic melt flow to distribute uniformly the dispersed particles, and maintains a uniform temperature and chemical composition throughout the melt in the sump. Experimental results have demonstrated that the MC-DC casting process can produce magnesium alloy billets with significantly refined microstructure and reduced cast defects. In this paper, we introduce the new MC-DC casting process, report the grain refining effect of intensive melt shearing during the MC-DC casting process and discuss the grain refining mechanism.

  2. Emerging Applications Using Magnesium Alloy Powders: A Feasibility Study

    NASA Astrophysics Data System (ADS)

    Tandon, Rajiv; Madan, Deepak

    The use of powder metallurgy offers a potential processing route based on tailored compositions and unique microstructures to achieve high performance in magnesium alloys. This paper highlights recent advances in the production, qualification, and characterization of gas atomized AZ91E, WE43 and Elektron21 alloy powders. Transmission electron microscopy (TEM) was used to understand the bulk and surface structure of the atomized powder. The potential for using these magnesium alloy powders for emerging applications involves establishing compatibility with viable consolidation processes such as cold spray, laser assisted deposition, forging and extrusion. This study summarizes the preliminary results for various ongoing investigations using WE43 powder as an example. Results show that powder metallurgy processed WE43 results in comparable properties to those obtained from cast and wrought and offers potential for improvement.

  3. Magnesium alloy ingots: Chemical and metallographic analyses

    NASA Astrophysics Data System (ADS)

    Tartaglia, John M.; Swartz, Robert E.; Bentz, Rodney L.; Howard, Jane H.

    2001-11-01

    The quality of a magnesium die casting is likely dependent on the quality of the feed stockingot material. Therefore, both Daimler-Chrysler and General Motors have established quality assurance measures that include analysis of magnesium ingots. These processes include chemical analysis, corrosion testing, fast neutron activation analysis, and metallography. Optical emission spectroscopy, inductively coupled plasma spectroscopy, and gravimetric analysis are several methods for determining the chemical composition of the material. Fast neutron activation analysis, image analysis and energy dispersive X-ray spectroscopy are used to quantify ingot cleanliness. These experimental techniques are described and discussed in this paper, and example case studies are presented for illustration.

  4. Improvement of hydrogen storage properties of magnesium alloys by cold rolling and forging

    NASA Astrophysics Data System (ADS)

    Huot, Jacques; Amira, Sofiene; Lang, Julien; Skryabina, Nataliya; Fruchart, Daniel

    2014-08-01

    In this talk we show that cold rolling (CR) could be used to enhance hydrogen sorption properties of magnesium and magnesium alloys. In particular, cold rolling could reduce the first hydrogenation time, the so-called activation. Pure magnesium, commercial AZ91D alloy, and an experimental creep resistant magnesium alloy MRI153 in the as-cast and die-cast states were investigated. We found that both MRI and AZ91 alloys present faster activation kinetic than pure magnesium. This could be explained by the texture, higher number of defects, and nanostructure in CR materials but also precipitates at the grain boundaries. The effect of filing was also investigated.

  5. Recycling of Magnesium Alloy Employing Refining and Solid Oxide Membrane (SOM) Electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter A.; Pal, Uday B.; Powell, Adam C.

    2013-04-01

    Pure magnesium was recycled from partially oxidized 50.5 wt pct Mg-Al scrap alloy and AZ91 Mg alloy (9 wt pct Al, 1 wt pct Zn). Refining experiments were performed using a eutectic mixture of MgF2-CaF2 molten salt (flux). During the experiments, potentiodynamic scans were performed to determine the electrorefining potentials for magnesium dissolution and magnesium bubble nucleation in the flux. The measured electrorefining potential for magnesium bubble nucleation increased over time as the magnesium content inside the magnesium alloy decreased. Potentiostatic holds and electrochemical impedance spectroscopy were employed to measure the electronic and ionic resistances of the flux. The electronic resistivity of the flux varied inversely with the magnesium solubility. Up to 100 pct of the magnesium was refined from the Mg-Al scrap alloy by dissolving magnesium and its oxide into the flux followed by argon-assisted evaporation of dissolved magnesium and subsequently condensing the magnesium vapor. Solid oxide membrane electrolysis was also employed in the system to enable additional magnesium recovery from magnesium oxide in the partially oxidized Mg-Al scrap. In an experiment employing AZ91 Mg alloy, only the refining step was carried out. The calculated refining yield of magnesium from the AZ91 alloy was near 100 pct.

  6. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    PubMed

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings.

  7. Study of Forming of Magnesium Alloy by Explosive Energy

    SciTech Connect

    Ruan, Liqun; Hokamoto, Kazuyuki; Marumo, Yasuo; Yahiro, Ititoku

    2011-05-04

    Magnesium alloy is an attractive next generation material due to its high specific strength with low weight. However, magnesium alloys has few slip lines with close-packed hexagonal lattice, and generally poor ductility at room temperature, therefore it is difficult to form this material by cold forging. It is well known that the speed of deformation of metallic materials rapidly changes at the high strain rate. For some metallic materials, it is reported that the ductility also increases at the high strain rate with this speed effect. In this study, a series of high speed impulsive compressive tests were carried. By using explosives for shock wave loading, the velocity in this experiment reached 100 m/s that can't be easily obtained in normal experiment. In this paper, the possibility of forming the AZ31 extrusion magnesium alloy using explosive-impulsive pressure is investigated. And improved ductility by the effect of high-rate deformation is observed with this alloy.

  8. Rapid Solidification Processing of Magnesium Alloys.

    DTIC Science & Technology

    1984-09-01

    second stage dealt with the splat quenching and melt spinning of Mg-5%Zn, Mg-8%Al, EZ33, AZ91 , and QE22. In all the alloys, the presence of a...quenching and melt spinning of Mg-5%Zn, Mg-8%Al, EZ33, AZ91 , and QE22. In all the alloys, the presence of a featureless zone was observed that was shown in

  9. Processing Aspects of Magnesium Alloy Stent Tube

    NASA Astrophysics Data System (ADS)

    Werkhoven, R. J.; Sillekens, W. H.; van Lieshout, J. B. J. M.

    Biomedical applications are an emerging field of interest for magnesium technology, envisioning biodegradable implants that resorb in the human body after having cured a particular medical condition (such as artery clogging or bone fractures). This challenges research in a sense that the materials to be used need to dissolve in vivo in a controlled fashion without leaving harmful remainders and while maintaining sufficient strength and other (mechanical) attributes as long as necessary.

  10. Electrochemical performance of magnesium alloy and its application on the sea water battery.

    PubMed

    Zhao, Hongyang; Bian, Pei; Ju, Dongying

    2009-01-01

    The magnesium sea water battery belongs to a kind of reserved battery, which takes the active metal such as magnesium alloy as the anode based on the sea water as the electrolyte. Experiments of magnesium alloy sea water battery were carried out and its electrochemical performance was studied. Thin sheets of Mg-Al-Zn and Mg-Mn series of magnesium alloy were fabricated and used as the anode of magnesium battery. The discharging voltage and current were measured for different composition and thickness of Mg alloy sheet under various surface state, temperature as well as electrolyte. The effect of the temperature, the surface condition and the electrolyte to the electrical current and voltage were investigated. Anodic dissolution and mechanism of activation of Mg alloy anode were discussed based on surface microstructure observation. The feasibility to apply magnesium alloy sheet to highly effective sea water battery was verified.

  11. The Corrosion Protection of Magnesium Alloy AZ31B

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.; Mitchell, M. L.; Torres, P. D.

    1997-01-01

    Corrosion rates for bare and coated Magnesium alloy AZ31B have been measured. Two coatings, Dow-23(Trademark) and Tagnite(Trademark), have been tested by electrochemical methods and their effectiveness determined. Electrochemical methods employed were the scanning reference electrode technique (SRET), the polarization resistance technique (PR) and the electrochemical impedance spectroscopy technique (EIS). In addition, general corrosion and stress corrosion methods were employed to examine the effectiveness of the above coatings in 90 percent humidity. Results from these studies are presented.

  12. Evaluation of the skin sensitizing potential of biodegradable magnesium alloys.

    PubMed

    Witte, Frank; Abeln, Inken; Switzer, Elinor; Kaese, Volker; Meyer-Lindenberg, Andrea; Windhagen, Henning

    2008-09-15

    Corroding metals made of magnesium alloys represent a new class of degradable implants for musculoskeletal surgery. These implants may be associated with skin sensitizing reactions because of the release of metal ions. This study was conducted to compare the sensitizing potential of four different magnesium alloys (AZ31, AZ91, WE43, and LAE442) to current implant materials such as titanium (TiAl6V4) and a degradable polymer (SR-PLA96). Solutions and solid chips of these materials were prepared and tested in 156 guinea pigs according to the Magnusson-Kligman test. A standard allergen (hydroxy-cinnamon-aldehyde) causing allergic erythema was used as positive control and a standard irritant (sodium-lauryl-sulfate) causing local skin irritation for less than 24 h was used as negative control. All erythema were graded immediately and 24 h after patch removal by three independent observers. Histomorphological analyses were performed on skin biopsies taken 24 h after patch removal. We found that initial erythema in animals treated with solid chips diminished within 24 h and were caused by local skin irritation. Local skin irritation was also determined in erythema remaining for 24 h after patch removal in animals treated with dissolved test materials. No allergenic reactions according to the histomorphological criteria were observed in skin biopsies. We conclude that no skin sensitizing potential were detected for standard materials as well as for all tested magnesium alloys by the used methods.

  13. Potential applications of wrought magnesium alloys for passenger vehicles

    SciTech Connect

    Gaines, L.; Cuenca, R.; Stodolsky, F.; Wu, S.

    1995-12-31

    Vehicle weight reduction is one of the major means available for improving automotive fuel efficiency. Although high-strength steels, aluminum (Al), and polymers are already being used to achieve significant weight reductions, substantial additional weight reductions could be achieved by increased use of magnesium (Mg) and its alloys, which have very low density. Magnesium alloys are currently used in relatively small quantities for auto parts; use is generally limited to die castings, such as housings. The Center for Transportation Research at Argonne National Laboratory has performed a study for the Lightweight Materials Program within DOE`s Office of Transportation Materials to evaluate the suitability of wrought Mg and its alloys to replace steel or aluminum for automotive structural and sheet applications. This study identifies technical and economic barriers to this replacement and suggests R&D areas to enable economical large-volume use. Detailed results of the study will be published at a later date. Magnesium sheet could be used in body nonstructural and semi-structural applications, while extrusions could be used in such structural applications as spaceframes. Currently, Mg sheet has found limited use in the aerospace industry, where costs are not a major concern. The major barrier to greatly increased automotive use is high cost; two technical R&D areas are identified that could enable major reductions in costs. These are novel reduction technology and better hot-forming technology, possibly operating at lower temperatures and involving superplastic behavior.

  14. An evaluation of the corrosion performance of magnesium-yttrium and yttrium-magnesium nonequilibrium alloys

    NASA Astrophysics Data System (ADS)

    Heidersbach, Krista Lynn

    1998-11-01

    In an effort to develop a corrosion-resistant light-weight metallic alloy, magnetron co-sputter deposition and electron beam physical vapor deposition (EB-PVD) have been employed to deposit binary magnesium-yttrium and yttrium-magnesium alloys. Yttrium was selected because it has been shown to significantly alter the passive film of magnesium and has been used in several commercially available alloys. The binary alloys, employed in this study, were evaluated for film structure, electrochemical performance and passive film composition and structure. The film's morphology was evaluated using scanning electron microscopy (SEM). Morphologies of the sputtered alloys ranged from zones 1 to zone T. X-ray diffraction (XRD) was used as a quick check for the presence of secondary phases that are detrimental to corrosion behavior. Although secondary phases were present, MgY particles, they did not affect the corrosion performance of the alloys. Electrochemical testing included potentiodynamic polarization, potentiostatic long term testing, and electrochemical impedance spectroscopy. All studies were performed using a standard three electrode technique in one of two solutions; pH 12 buffered solution containing 0.1M NaCl and 0.05M Nasb2Bsb4Osb7 with varied chloride concentration up to 3.5sp{w}/sb{o} NaCl (pH 9.2). Corrosion rates for all four alloys were a minimum of two orders of magnitude lower than either pure Mg or pure Y. The chemical composition of the air-formed oxides, the passive formed upon immersion in the pH 12 buffered solution with no applied potential, and the passive films formed by potentiostatic polarization in the same solution were characterized using XPS. The internal structure of these surface films was identified using transmission electron microscopy. Results from XPS indicated that a bi-layer oxide-hydroxide film was present on the surface of all the sputtered alloys. The inner layer of the film was found to be Ysb2Osb3. The outer layer was a mixture

  15. Magnesium Alloys as a Biomaterial for Degradable Craniofacial Screws

    PubMed Central

    Henderson, Sarah E.; Verdelis, Konstantinos; Maiti, Spandan; Pal, Siladitya; Chung, William L.; Chou, Da-Tren; Kumta, Prashant N.; Almarza, Alejandro J.

    2014-01-01

    Recently, magnesium (Mg) alloys have received significant attention as a potential biomaterial for degradable implants, and this study was directed at evaluating the suitability of Mg for craniofacial bone screws. The objective was to implant screws fabricated from commercially available Mg-alloys (pure Mg and AZ31) in-vivo in a rabbit mandible. First, Mg-alloy screws were compared to stainless steel screws in an in-vitro pull-out test and determined to have a similar holding strength (~40N). A finite element model of the screw was created using the pull-out test data, and the model can be used for future Mg-alloy screw design. Then, Mg-alloy screws were implanted for 4, 8, and 12 weeks, with two controls of an osteotomy site (hole) with no implant and a stainless steel screw implanted for 12 weeks. MicroCT (computed tomography) was used to assess bone remodeling and Mg-alloy degradation, both visually and qualitatively through volume fraction measurements for all time points. Histologic analysis was also completed for the Mg-alloys at 12 weeks. The results showed that craniofacial bone remodeling occurred around both Mg-alloy screw types. Pure Mg had a different degradation profile than AZ31, however bone growth occurred around both screw types. The degradation rate of both Mg-alloy screw types in the bone marrow space and the muscle were faster than in the cortical bone space at 12 weeks. Furthermore, it was shown that by alloying Mg, the degradation profile could be changed. These results indicate the promise of using Mg-alloys for craniofacial applications. PMID:24384125

  16. Strengthening in Thermomechanically Processed Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Mansoor, B.; Decker, R. F.; LeBeau, S. E.

    Commercial Mg alloys, compared to other engineering materials such as steels or aluminum materials have inferior strengths (Y.S. = 120 MPa), limited ductility and poor formability. Furthermore, due to high costs their use in structural applications for transportation industry is still rather limited. Therefore, there is significant interest in developing microstructure modification routes to produce novel Mg base alloys with an attractive combination of strength and ductility at room temperature as-well as warm temperature formability. In order to promote use of such microstructurally engineered Mg materials, better understanding of the relationship between microstructure, texture etc. with mechanical properties must be developed for a range of different alloys. In this work, microstructure evolution and mechanical response of two thermomechanically processed Mg alloys AZ61L and AZ70-TH were investigated. Initial findings of this work are presented here. The processed materials exhibited a good combination of strength and tensile ductility at room temperature that was further enhanced (Y.S. > 250 MPa, El. % > 10%) by low temperature (180°C) annealing treatment for 1 hr. The ductility and in-plane anisotropy in mechanical property was found to be related to basal texture formation in the sheet plane. In addition to the Hall-Petch strengthening due to near ultrafine grain size, β-particles from as-molded microstructure, complement strengthening by sub-dividing and possibly solutionizing/re-precipitating into nano-sized, well-dispersed, obstacles to dislocation motion and grain growth.

  17. The Corrosion of Magnesium and of the Magnesium Aluminum Alloys Containing Manganese

    NASA Technical Reports Server (NTRS)

    Boyer, J A

    1927-01-01

    The extensive use of magnesium and its alloys in aircraft has been seriously handicapped by the uncertainties surrounding their resistance to corrosion. This problem has been given intense study by the American Magnesium Corporation and at the request of the Subcommittee on Materials for Aircraft of the National Advisory Committee for Aeronautics this report was prepared on the corrosion of magnesium. The tentative conclusions drawn from the experimental facts of this investigation are as follows: the overvoltage of pure magnesium is quite high. On immersion in salt water the metal corrodes with the liberation of hydrogen until the film of corrosion product lowers the potential to a critical value. When the potential reaches this value it no longer exceeds the theoretical hydrogen potential plus the overvoltage of the metal. Rapid corrosion consequently ceases. When aluminum is added, especially when in large amounts, the overvoltage is decreased and hydrogen plates out at a much lower potential than with pure magnesium. The addition of small amount of manganese raises the overvoltage back to practically that of pure metal, and the film is again negative.

  18. Semi-solid Twin-roll Casting Process of Magnesium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Watari, H.; Davey, K.; Rasgado, M. T. Alonso; Haga, T.; Koga, N.

    2004-06-01

    An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled.

  19. Magnesium Alloys for Bioabsorbable Stents: A Feasibility Assessment

    NASA Astrophysics Data System (ADS)

    Deng, Charles Z.; Radhakrishnan, Rajesh; Larsen, Steve R.; Boismer, Dennis A.; Stinson, Jon S.; Hotchkiss, Adrienne K.; Petersen, Eric M.; Weber, Jan; Scheuermann, Torsten

    Today, stent designs consist of permanent metal alloy scaffolds which hold arteries open after percutaneous coronary intervention (PCI) to maintain arterial blood flow. Bioabsorbable stents are being investigated as an alternate for permanent stents, that disintegrate and dissolve in the body. In this article, we profile magnesium (Mg) alloy as a candidate for bioabsorbable stent material, and discuss aspects of its properties and challenges. Experimental data are generated in effort to draw correlations between in vivo vessel absorption and in vitro degradation, and to provide an overview of alloy mechanical properties, stent designs, and electrochemical behaviors. Preclinical porcine coronary model test results exhibit early on-set and rapid corrosion presenting a challenge to researchers to establish material design concepts that balance degradation time, duration for need of scaffolding, and healing.

  20. On the shock response of the magnesium alloy Elektron 675

    NASA Astrophysics Data System (ADS)

    Hazell, Paul; Appleby-Thomas, Gareth; Siviour, Clive; Wielewski, Euan

    2011-06-01

    Alloying elements such as aluminium, zinc or rare-earths allow precipitation hardening of magnesium (Mg). The low densities of such strengthened Mg alloys have led to their adoption as aerospace materials and (more recently) they are being considered as armour materials. Consequently, understanding their response to high-strain rate loading is becoming increasingly important. Here, the plate-impact technique was employed to measure longitudinal stress evolution in armour-grade wrought Mg-alloy Elektron 675 under 1D shock loading. The strength and spall behaviour was interrogated, with an estimate made of the material's Hugoniot elastic limit. Finally, electron backscatter diffraction (EBSD) techniques were employed to investigate post-shock microstructural changes.

  1. On the shock response of the magnesium alloy elektron 675

    NASA Astrophysics Data System (ADS)

    Hazell, Paul; Appleby-Thomas, Gareth James; Wielewski, Euan; Siviour, Clive Richard; Stennett, Chris

    2012-03-01

    Alloying elements such as aluminum, zinc or rare-earths allow precipitation hardening of magnesium (Mg). The low densities of such strengthened Mg alloys have led to their adoption as aerospace materials and (more recently) they are being considered as armor materials. Consequently, understanding their response to high strain-rate loading is becoming increasingly important. Here, the plate-impact technique was employed to measure longitudinal stress evolution in armor-grade wrought Mg-alloy Elektron 675 under 1D shock loading. The spall behavior was interrogated using a Heterodyne velocimeter (Het-v) system, with an estimate made of the material's Hugoniot elastic limit for both aged and un-aged materials.

  2. Corrosion protection of aerospace grade magnesium alloy Elektron 43(TM) for use in aircraft cabin interiors

    NASA Astrophysics Data System (ADS)

    Baillio, Sarah S.

    Magnesium alloys exhibit desirable properties for use in transportation technology. In particular, the low density and high specific strength of these alloys is of interest to the aerospace community. However, the concerns of flammability and susceptibility to corrosion have limited the use of magnesium alloys within the aircraft cabin. This work studies a magnesium alloy containing rare earth elements designed to increase resistance to ignition while lowering rate of corrosion. The microstructure of the alloy was documented using scanning electron microscopy. Specimens underwent salt spray testing and the corrosion products were examined using energy dispersive spectroscopy.

  3. Ductilization of High-Strength Magnesium Alloys

    DTIC Science & Technology

    2012-09-17

    model was derived from the FLAPW results to predict the behavior of substitutional alloying elements summarized in Figure 6 [Geng et al 2001...Calculated Embrittlement/Cohesion Potencies in HCP Mg. Solute GB Embrittlement Potency (eV/atom) Li 0.30 Na 0.95 Al -0.12 Zn 0.13 Y -0.71 Zr -1.70...atom) Li 0.00 Na 0.00 Al -0.01 Zn 0.00 Y -0.07 Zr -0.13 Nb -0.17 Research Results (a) FLAPW Calculations For the rigorous FLAPW

  4. A Model for Gas Microporosity in Aluminum and Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Felicelli, Sergio D.; Wang, Liang; Pita, Claudio M.; Escobar de Obaldia, Enrique

    2009-04-01

    A quantitative prediction of the amount of gas microporosity in aluminum and magnesium-alloy castings is performed with a continuum model of dendritic solidification. The distribution of the pore volume fraction and pore size is calculated from a set of conservation equations that solves the transport phenomena during solidification at the macroscale and the hydrogen diffusion into the pores at the microscale. A technique based on a pseudo-alloy solute that is transported by the melt is used to determine the potential sites of pore growth, subject to considerations of mechanical and thermodynamic equilibrium. The modeling results for aluminum alloy A356 are found to agree well with published studies. In view of the limited availability of experimental data for Mg-alloy gravity-poured castings, the formation of porosity in AZ91 is studied qualitatively, assuming that casting conditions are similar to A356. In particular, the minimum initial hydrogen content that leads to the formation of gas porosity was compared for both alloys. It is found that the initial hydrogen content necessary for forming porosity is much higher in AZ91 than in A356. This is attributed to significant differences in the solubility of the hydrogen in both alloys.

  5. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    PubMed Central

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  6. Effect of Alloying Elements on Nano-ordered Wear Property of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Yagi, Takahiro; Hirayama, Tomoko; Matsuoka, Takashi; Somekawa, Hidetoshi

    2017-03-01

    The effect of alloying elements on nano-ordered wear properties was investigated using fine-grained pure magnesium and several types of 0.3 at. pct X (X = Ag, Al, Ca, Li, Mn, Y, and Zn) binary alloys. They had an average grain size of 3 to 5 μm and a basal texture due to their production by the extrusion process. The specific wear rate was influenced by the alloying element; the Mg-Ca and Mg-Mn alloys showed the best and worst wear property, respectively, among the present alloying elements, which was the same trend as that for indentation hardness. Deformed microstructural observations revealed no formation of deformation twins, because of the high activation of grain boundary-induced plasticity. On the contrary, according to scratched surface observations, when grain boundary sliding partially contributed to deformation, these alloys had large specific wear rates. These results revealed that the wear property of magnesium alloys was closely related to the plastic deformation mechanism. The prevention of grain boundary sliding is important to improve the wear property, which is the same as that of a large-scale wearing configuration. One of the influential factors is the change in the lattice parameter with the chemical composition, i.e., ∂( c/ a)/∂ C. An alloying element that has a large value of ∂( c/ a)/∂ C effectively enhances the wear property.

  7. Effect of Alloying Elements on Nano-ordered Wear Property of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Yagi, Takahiro; Hirayama, Tomoko; Matsuoka, Takashi; Somekawa, Hidetoshi

    2016-12-01

    The effect of alloying elements on nano-ordered wear properties was investigated using fine-grained pure magnesium and several types of 0.3 at. pct X (X = Ag, Al, Ca, Li, Mn, Y, and Zn) binary alloys. They had an average grain size of 3 to 5 μm and a basal texture due to their production by the extrusion process. The specific wear rate was influenced by the alloying element; the Mg-Ca and Mg-Mn alloys showed the best and worst wear property, respectively, among the present alloying elements, which was the same trend as that for indentation hardness. Deformed microstructural observations revealed no formation of deformation twins, because of the high activation of grain boundary-induced plasticity. On the contrary, according to scratched surface observations, when grain boundary sliding partially contributed to deformation, these alloys had large specific wear rates. These results revealed that the wear property of magnesium alloys was closely related to the plastic deformation mechanism. The prevention of grain boundary sliding is important to improve the wear property, which is the same as that of a large-scale wearing configuration. One of the influential factors is the change in the lattice parameter with the chemical composition, i.e., ∂(c/a)/∂C. An alloying element that has a large value of ∂(c/a)/∂C effectively enhances the wear property.

  8. Chemical conversion coating for protecting magnesium alloys from corrosion

    DOEpatents

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  9. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    PubMed Central

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys. PMID:26615896

  10. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    NASA Astrophysics Data System (ADS)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  11. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion.

    PubMed

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K

    2015-11-30

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  12. Magnesium alloys: Corrosion properties. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1995-11-01

    The bibliography contains citations concerning the corrosion of alloys containing magnesium. References examine the effects of stress corrosion and metal fatigue. Hydrogen embrittlement of aircraft structural components and reactors is also discussed. Particular emphasis is placed upon the magnesium-aluminum alloys. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  13. Magnesium alloys: Corrosion properties. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect

    Not Available

    1993-12-01

    The bibliography contains citations concerning the corrosion of alloys containing magnesium. References examine the effects of stress corrosion and metal fatigue. Hydrogen embrittlement of aircraft structural components and reactors is also discussed. Particular emphasis is placed upon the magnesium-aluminum alloys. (Contains 250 citations and includes a subject term index and title list.)

  14. Effects of Zn-In-Sn elements on the electric properties of magnesium alloy anode materials.

    PubMed

    Yu, Zhan; Ju, Dongying; Zhao, Hongyang; Hu, Xiaodong

    2011-06-01

    A new magnesium alloy anode is based on an environmentally friendly electrode that contains none of mercury, lead and chromate, but it can enhance the electric properties of alloy significantly. Magnesium alloy adding eco-friendly elements Zn-In-Sn which was developed by orthogonal design were obtained by two casting methods. The effect of additive elements on performance of electrode material was studied. The effects of elements addition and casting method on electric properties and corrosive properties of Mg-Zn-In-Sn alloys were investigated by using electrochemical measurements, corrosive tests and observation of surface structure. The results show that Mg-Zn-In-Sn alloy anode has higher electromotive force and more stable work potential than that commercial magnesium alloy AZ91. It is suitable for anode material of magnesium battery for its small hydrogen evolution, less self-corrosion rate and easy to shed corrosive offspring off.

  15. Microstructural design of magnesium alloys for elevated temperature performance

    NASA Astrophysics Data System (ADS)

    Bryan, Zachary Lee

    Magnesium alloys are promising for automotive and aerospace applications requiring lightweight structural metals due to their high specific strength. Weight reductions through material substitution significantly improve fuel efficiency and reduce greenhouse gas emissions. Challenges to widespread integration of Mg alloys primarily result from their limited ductility and elevated temperature strength. This research presents a microstructurally-driven systems design approach to Mg alloy development for elevated temperature applications. The alloy properties that were targeted included creep resistance, elevated temperature strength, room temperature ductility, and material cost. To enable microstructural predictions during the design process, computational thermodynamics was utilized with a newly developed atomic mobility database for HCP-Mg. The mobilities for Mg self-diffusion, as well as Al, Ag, Sn, and Zn solute diffusion in HCP-Mg were optimized from available diffusion literature using DICTRA. The optimized mobility database was then validated using experimental diffusion couples. To limit dislocation creep mechanisms in the first design iteration, a microstructure consisting of Al solutes in solid solution and a fine dispersion of Mg2Sn precipitates was targeted. The development of strength and diffusion models informed by thermodynamic predictions of phase equilibria led to the selection of an optimum Mg-1.9at%Sn-1.5at%Al (TA) alloy for elevated temperature performance. This alloy was cast, solution treated based upon DICTRA homogenization simulations, and then aged. While the tensile and creep properties were competitive with conventional Mg alloys, the TA mechanical performance was ultimately limited because of abnormal grain growth that occurred during solution treatment and the basal Mg2Sn particle morphology. For the second design iteration, insoluble Mg2Si intermetallic particles were added to the TA alloy to provide enhanced grain boundary pinning

  16. Influence of Surrounding Cations on the Surface Degradation of Magnesium Alloy Implants under a Compressive Pressure.

    PubMed

    Ning, Chengyun; Zhou, Lei; Zhu, Ye; Li, Ying; Yu, Peng; Wang, Shuangying; He, Tianrui; Li, Weiping; Tan, Guoxin; Wang, Yingjun; Mao, Chuanbin

    2015-12-22

    The effect of cations in the surrounding solutions on the surface degradation of magnesium alloys, a well-recognized biodegradable biomaterial, has been neglected compared with the effect of anions in the past. To better simulate the compressive environment where magnesium alloys are implanted into the body as a cardiovascular stent, a device is designed and employed in the test so that a pressure, equivalent to the vascular pressure, can be directly applied to the magnesium alloy implants when the alloys are immersed in a medium containing one of the cations (K(+), Na(+), Ca(2+), and Mg(2+)) found in blood plasma. The surface degradation behaviors of the magnesium alloys in the immersion test are then investigated using hydrogen evolution, mass loss determination, electron microscopy, pH value, and potentiodynamic measurements. The cations are found to promote the surface degradation of the magnesium alloys with the degree decreased in the order of K(+) > Na(+) > Ca(2+) > Mg(2+). The possible mechanism of the effects of the cations on the surface degradation is also discussed. This study will allow us to predict the surface degradation of magnesium alloys in the physiological environment and to promote the further development of magnesium alloys as biodegradable biomaterials.

  17. Wear Properties of ECAP-Processed AM80 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Gopi, K. R.; Shivananda Nayaka, H.; Sahu, Sandeep

    2017-07-01

    AM80 magnesium alloy was subjected to equal-channel angular pressing (ECAP), and microstructural evolution was studied using scanning electron microscope (SEM). Grain size was found to decrease up to 3 µm after four passes. An increase in number of ECAP passes led to a corresponding increase in hardness of the processed samples. Unprocessed and ECAP-processed samples were subjected to wear test using pin-on-disk wear test machine to study the wear behavior. Effects of varying loads (30 and 40 N) with sliding distances (2500 and 5000 m) were studied. The results showed reduction in wear mass loss for the ECAP-processed samples in comparison with unprocessed condition. Coefficient of friction (COF) was studied for different loads, and improvement in COF values was observed for ECAP-processed samples compared to unprocessed condition. Worn surfaces were studied using SEM and energy-dispersive x-ray spectrometer, and they exhibited plastic deformation, delamination, plowing, wear debris and oxidation in the sliding direction. X-ray diffraction analysis was conducted on the worn surfaces to identify the phases. It revealed the presence of magnesium oxide and magnesium aluminum oxide which led to oxidation wear in the sliding direction. Wear mechanism was found to be abrasive and oxidation wear.

  18. Intergranular corrosion of an aluminum-magnesium-silicon-copper alloy

    SciTech Connect

    Burleigh, T.D.; Ludwiczak, E.; Petri, R.A.

    1995-01-01

    The intergranular (intercrystalline) corrosion (IGC) of a heat-treated aluminum-magnesium-silicon-copper alloy was investigated using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). SEM revealed that tall chimneys of corrosion product formed on the surface above the pits during oxygenated salt water immersion. It was postulated that pitting corrosion occurred first and that the corrosion chimneys maintained the acidic, chloride pit environment that subsequently caused IGC (preferential dissolution of the region adjacent to the grain boundaries). TEM foils of the same alloy were immersed in a model pit solution (dilute hydrochloric acid) and showed IGC identical to the corrosion attack seen in the bulk samples. Potentiodynamic polarization in the dilute HCl solution verified that pure Al corroded many times faster than the bulk alloy. These results indicated IGC of this alloy occurred because the depleted region adjacent to the grain boundaries corroded rapidly in acidic solutions. The presence of pits with corrosion chimneys, or some type of occluded cells, must have maintained the acidic environment, which caused IGC.

  19. Formability study of magnesium alloy AZ31B

    NASA Astrophysics Data System (ADS)

    Liu, Z. G.; Lasne, P.; Massoni, E.

    2011-08-01

    The main aim of this paper is to study the formability of the AZ31B magnesium alloy at various temperature and strain rates. The tensile tests are performed to describe the rheological behavior of material, and the constitutive law is identified with Voce law [1], which contains a softening item. The law is proved effectiveness by fitting the equation with the experimental data. Nakazima experiments with hemispherical punch have been performed at CEMEF on a hydraulic testing machine. Six strain paths are selected by performing various sample geometries [2]. The AramisOptical strain measurement system has been used to obtain principle forming limit strain. The Forming Limit Diagram (FLD) is obtained by the critical point on the specimen surface at various temperatures. It is shown that the forming limit curve is higher at high temperature. Based on the Voce law model, finite element simulations of deep drawing test have been done with the commercial finite element code FORGE® in order to investigate the feasibility of hot stamping process for AZ31. In the simulation, the punch load and the thickness distributions have been studied. Meanwhile, the cross-shaped cup deep drawing simulations have been conducted with the data provided in the conference Website. The similar conclusion are obtained that the formability of AZ31 improve at high temperature and the simulation is effective in hot stamping processing. The study results are helpful for the application of the stamping technology for the magnesium alloy sheet [3].

  20. Investigation of Deformation Dynamics in a Wrought Magnesium Alloy

    SciTech Connect

    Wu, Wei; Qiao, Hua; An, Ke; Wu, Peidong; Liaw, Peter K

    2014-11-01

    In the present research, the deformation dynamics and the effect of the deformation history on plastic deformation in a wrought magnesium alloy have been studied using real-time in-situ neutron diffraction measurements under a continuous loading condition and elastic-viscoplastic self-consistent (EVPSC) polycrystal modeling. The experimental results reveal that the pre-deformation delayed the activation of the tensile twinning during subsequent compression, mainly resulting from the residual strain. No apparent detwinning occurred during unloading and even in the elastic region during reverse loading. It is believed that the grain rotation played an important role in the elastic region during reverse loading. The EVPSC model, which has been recently updated by implementing the twinning and detwinning model, was employed to characterize the deformation mechanism during the strain-path changes. The simulation result predicts well the experimental observation from the real-time in-situ neutron diffraction measurements. The present study provides a deep insight of the nature of deformation mechanisms in a hexagonal close-packed structured polycrystalline wrought magnesium alloy, which might lead to a new era of deformation-mechanism research.

  1. Modeling the strength and ductility of magnesium alloys containing nanotwins

    SciTech Connect

    Gorti, Sarma B; Radhakrishnan, Balasubramaniam

    2013-01-01

    Magnesium alloys have been receiving much attention recently as potential lightweight alternatives to steel for automotive and other applications, but the poor formability of these alloys at low temperatures has limited their widespread adoption for automotive applications. Recent work with face centered cubic (FCC) materials has shown that introduction of twins at the nanometer scale in ultra-fine grained FCC polycrystals can provide significant increase in strength with a simultaneous improvement in ductility. This objective of this work is to explore the feasibility of extending this concept to hexagonal close packed (HCP) materials, with particular focus on using this approach to increase both strength and ductility of magnesium alloys. A crystal plasticity based finite element (CPFE) model is used to study the effect of varying the crystallographic texture and the spacing between the nanoscale twins on the strength and ductility of HCP polycrystals. Deformation of the material is assumed to occur by crystallographic slip, and in addition to the basal and prismatic slip systems, slip is also assumed to occur on the {1 0 -1 1} planes that are associated with compression twins in these materials. The slip system strength of the pyramidal systems containing the nanotwins is assumed to be much lower than the strength of the other systems, which is assumed to scale with the spacing between the nanotwins. The CPFE model is used to compute the stress-strain response for different microstrucrutral parameters, and a criterion based on a critical slip system shear strain and a critical hydrostatic stress is used to compute the limiting strength and ductility, with the ultimate goal of identifying the texture and nanotwin spacing that can lead to the optimum values for these parameters.

  2. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zou, Y. S.; Wu, Y. F.; Yang, H.; Cang, K.; Song, G. H.; Li, Z. X.; Zhou, K.

    2011-12-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp3 carbon content and mechanical properties of the deposited DLC films. A maximum sp3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  3. A mechanistic study of in vitro degradation of magnesium alloy using electrochemical techniques.

    PubMed

    Bobby Kannan, M; Singh, R K Raman

    2010-06-01

    To understand the in vitro degradation mechanism of magnesium alloy, electrochemical experiments viz., electrochemical impedance spectroscopy and potentiodynamic polarization, were carried out on AZ91 magnesium alloy under different experimental conditions. The study suggests: (i) the body temperature decreases significantly the corrosion resistance of the alloy, (ii) alkali-treatment of the alloy enhances the corrosion resistance, and (iii) although chloride in simulated body fluid minimizes the corrosion resistance, the presence of other constituents viz., phosphate, calcium, and carbonate, enhances the film forming tendency and hence increases the corrosion resistance of the alloy.

  4. Effectivity of fluoride treatment on hydrogen and corrosion product generation in temporal implants for different magnesium alloys.

    PubMed

    Trinidad, Javier; Arruebarrena, Gurutze; Marco, Iñigo; Hurtado, Iñaki; Sáenz de Argandoña, Eneko

    2013-12-01

    The increasing interest on magnesium alloys relies on their biocompatibility, bioabsorbility and especially on their mechanical properties. Due to these characteristics, magnesium alloys are becoming a promising solution to be used, as temporary implants. However, magnesium alloys must overcome their poor corrosion resistance. This article analyses the corrosion behaviour in phosphate-buffered saline solution of three commercial magnesium alloys (AZ31B, WE43 and ZM21) as well as the influence of fluoride treatment on their corrosion behaviour. It is shown that the corrosion rate of all the alloys is decreased by fluoride treatment. However, fluoride treatment affects each alloy differently.

  5. Twinning and Softening of Cast Magnesium Alloy AZ91 under Hot Compression

    NASA Astrophysics Data System (ADS)

    Junwei, Liu; Shiqiang, Lu; Xianjuan, Dong; Xuan, Xiao; Guifa, Li

    2013-11-01

    Cast magnesium alloy AZ91 is studied after uniaxial compression in the range from room temperature to 400°C. The alloy is tested for compression and its microstructure is determined. The values of the parameter of strain hardening are found. The main mechanisms of structural transformations developing under compressive deformation of alloy AZ91 at low and moderate temperatures are considered.

  6. Cellular response of chondrocytes to magnesium alloys for orthopedic applications

    PubMed Central

    LIAO, YI; XU, QINGLI; ZHANG, JIAN; NIU, JIALING; YUAN, GUANGYIN; JIANG, YAO; HE, YAOHUA; WANG, XINLING

    2015-01-01

    In the present study, the effects of Mg-Nd-Zn-Zr (JDBM), brushite (CaHPO4·2H2O)-coated JDBM (C-JDBM), AZ31, WE43, pure magnesium (Mg) and Ti alloy (TC4) on rabbit chondrocytes were investigated in vitro. Adhesion experiments revealed the satisfactory morphology of chondrocytes on the surface of all samples. An indirect cytotoxicity test using MTT assay revealed that C-JDBM and TC4 exhibited results similar to those of the negative control, better than those obtained with JDBM, AZ31, WE43 and pure Mg (p<0.05). There were no statistically significant differences observed between the JDBM, AZ31, WE43 and pure Mg group (p>0.05). The results of indirect cell cytotoxicity and proliferation assays, as well as those of apoptosis assay, glycosaminoglycan (GAG) quantification, assessment of collagen II (Col II) levels and RT-qPCR revealed a similar a trend as was observed with MTT assay. These findings suggested that the JDBM alloy was highly biocompatible with chondrocytes in vitro, yielding results similar to those of AZ31, WE43 and pure Mg. Furthermore, CaHPO4·2H2O coating significantly improved the biocompatibility of this alloy. PMID:25975216

  7. Calcium orthophosphate coatings on magnesium and its biodegradable alloys.

    PubMed

    Dorozhkin, Sergey V

    2014-07-01

    Biodegradable metals have been suggested as revolutionary biomaterials for bone-grafting therapies. Of these metals, magnesium (Mg) and its biodegradable alloys appear to be particularly attractive candidates due to their non-toxicity and as their mechanical properties match those of bones better than other metals do. Being light, biocompatible and biodegradable, Mg-based metallic implants have several advantages over other implantable metals currently in use, such as eliminating both the effects of stress shielding and the requirement of a second surgery for implant removal. Unfortunately, the fast degradation rates of Mg and its biodegradable alloys in the aggressive physiological environment impose limitations on their clinical applications. This necessitates development of implants with controlled degradation rates to match the kinetics of bone healing. Application of protective but biocompatible and biodegradable coatings able to delay the onset of Mg corrosion appears to be a reasonable solution. Since calcium orthophosphates are well tolerated by living organisms, they appear to be the excellent candidates for such coatings. Nevertheless, both the high chemical reactivity and the low melting point of Mg require specific parameters for successful deposition of calcium orthophosphate coatings. This review provides an overview of current coating techniques used for deposition of calcium orthophosphates on Mg and its biodegradable alloys. The literature analysis revealed that in all cases the calcium orthophosphate protective coatings both increased the corrosion resistance of Mg-based metallic biomaterials and improved their surface biocompatibility.

  8. MUTLI-OBJECTIVE OPTIMIZATION OF MICROSTRUCTURE IN WROUGHT MAGNESIUM ALLOYS

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Simunovic, Srdjan

    2013-01-01

    The microstructural features that govern the mechanical properties of wrought magnesium alloys include grain size, crystallographic texture, and twinning. Several processes based on shear deformation have been developed that promote grain refinement, weakening of the basal texture, as well as the shift of the peak intensity away from the center of the basal pole figure - features that promote room temperature ductility in Mg alloys. At ORNL, we are currently exploring the concept of introducing nano-twins within sub-micron grains as a possible mechanism for simultaneously improving strength and ductility by exploiting a potential dislocation glide along the twin-matrix interface a mechanism that was originally proposed for face-centered cubic materials. Specifically, we have developed an integrated modeling and optimization framework in order to identify the combinations of grain size, texture and twin spacing that can maximize strength-ductility combinations. A micromechanical model that relates microstructure to material strength is coupled with a failure model that relates ductility to a critical shear strain and a critical hydrostatic stress. The micro-mechanical model is combined with an optimization tool based on genetic algorithm. A multi-objective optimization technique is used to explore the strength-ductility space in a systematic fashion and identify optimum combinations of the microstructural parameters that will simultaneously maximize the strength-ductility in the alloy.

  9. Multi-Objective Optimization of Microstructure in Wrought Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Radhakrishnan, B.; Gorti, S. B.; Simunovic, S.

    The microstructural features that govern the mechanical properties of wrought magnesium alloys include grain size, crystallographic texture, and twinning. Several processes based on shear deformation have been developed that promote grain refinement, weakening of the basal texture, as well as the shift of the peak intensity away from the center of the basal pole figure — features that promote room temperature ductility in Mg alloys. At ORNL, we are currently exploring the concept of introducing nano-twins within sub-micron grains as a possible mechanism for simultaneously improving strength and ductility by exploiting a potential dislocation glide along the twin-matrix interface — a mechanism that was originally proposed for face-centered cubic materials. Specifically, we have developed an integrated modeling and optimization framework in order to identify the combinations of grain size, texture and twin spacing that can maximize strength-ductility combinations. A micromechanical model that relates microstructure to material strength is coupled with a failure model that relates ductility to a critical shear strain and a critical hydrostatic stress. The micro-mechanical model is combined with an optimization tool based on genetic algorithm. A multi-objective optimization technique is used to explore the strength-ductility space in a systematic fashion and identify optimum combinations of the microstructural parameters that will simultaneously maximize the strength-ductility in the alloy.

  10. Magnesium Alloy Precursor Thin Films for Efficient, Practical Fabrication of Nanoporous Metals

    NASA Astrophysics Data System (ADS)

    Wang, Lei; Briot, Nicolas J.; Swartzentruber, Phillip D.; Balk, T. John

    2014-01-01

    An improved approach to fabrication of nanoporous (np) metals is demonstrated for several metallic systems that were successfully created by dealloying magnesium-based precursor alloys (also containing iridium, nickel, gold, or osmium-ruthenium). A significant advantage is that magnesium alloys can be dealloyed effectively using water or, if needed, dilute acetic acid. The crystal structures of magnesium-based precursor films were significantly different from those of alloys commonly used as precursors. This approach should be generally applicable to np metal synthesis.

  11. Minimum quantity lubrication machining of aluminum and magnesium alloys

    NASA Astrophysics Data System (ADS)

    Bhowmick, Sukanta

    2011-12-01

    The use of minimum quantity lubrication (MQL) machining, i.e. drilling and tapping of aluminum and magnesium alloys using very low quantities of cutting fluids was studied and the MQL machining performance was compared to dry and conventional flooded conditions. An experimental drilling station with an MQL system was built to measure torque and thrust force responses. Uncoated and diamond-like carbon (DLC) coated HSS drills were tested against 319 Al and AZ91 alloys using 10--50 ml/h of distilled water (H 2O-MQL) and a fatty acid based MQL agent (FA-MQL). The results indicated that H2O-MQL used in conjunction with non-hydrogenated DLC (NH-DLC) coatings reduced the average torque and thrust-force compared to dry cutting and achieved a performance comparable with conventional flooded drilling. At least 103 holes could be drilled using NH-DLC in H2O-MQL and uncoated HSS in FA-MQL in drilling of both 319 Al and AZ91. MQL drilling and tapping provided a stable machining performance, which was evident from the uniform torque and force patterns and also resulted in desirable hole surface, thread quality and chip segments. The maximum temperature generated in the workpiece during MQL machining was lower than that observed in dry drilling and tapping, and comparable to flooded conditions. The mechanical properties of the material adjacent to drilled holes, as evaluated through plastic strain and hardness measurements, revealed a notable softening in case of dry drilling, with magnesium alloys exhibiting a recrystallized grain zone, but not for MQL drilling. Softened aluminum and magnesium promoted adhesion to the tools resulted built-up edge formation and consequently high torques and thrust-forces were generated. NH-DLC coatings' low COF in H 2O-MQL against 319 Al (0.10) and AZ91 (0.12) compared to uncoated HSS (0.63 and 0.65) limited the temperature increase during NH-DLC in H2 O-MQL drilling and hence both torques and thrust forces were effectively reduced.

  12. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    The need to produce lighter components in transportation equipment is the main driver in the increasing demand for magnesium castings. In many automotive applications, components can be made of magnesium or aluminum. While being lighter, often times the magnesium parts have lower impact and fatigue properties than the aluminum. The main objective of this study was to identify potential improvements in the impact resistance of magnesium alloys. The most common magnesium alloys in automotive applications are AZ91D, AM50 and AM60. Accordingly, these alloys were selected as the main candidates for the study. Experimental quantities of these alloys were melted in an electrical furnace under a protective atmosphere comprising sulfur hexafluoride, carbon dioxide and dry air. The alloys were cast both in a permanent mold and in a UBE 315 Ton squeeze caster. Extensive evaluation of tensile, impact and fatigue properties was conducted at CWRU on permanent mold and squeeze cast test bars of AZ91, AM60 and AM50. Ultimate tensile strength values between 20ksi and 30ksi were obtained. The respective elongations varied between 25 and 115. the Charpy V-notch impact strength varied between 1.6 ft-lb and 5 ft-lb depending on the alloy and processing conditions. Preliminary bending fatigue evaluation indicates a fatigue limit of 11-12 ksi for AM50 and AM60. This is about 0.4 of the UTS, typical for these alloys. The microstructures of the cast specimens were investigated with optical and scanning electron microscopy. Concomitantly, a study of the fracture toughness in AM60 was conducted at ORNL as part of the study. The results are in line with values published in the literature and are representative of current state of the art in casting magnesium alloys. The experimental results confirm the strong relationship between aluminum content of the alloys and the mechanical properties, in particular the impact strength and the elongation. As the aluminum content increases from about 5

  13. Purification of Highly Contaminated Magnesium Melt

    NASA Astrophysics Data System (ADS)

    Moon, Byoung-Gi; You, Bong-Sun; Koh, Ki-Ho

    The steering wheel core is chosen as the first target for the development of a purification technology for highly contaminated magnesium melt, because it contains abundant foreign matter such as polyurethane, copper electrodes, and steel inserts, which have high potential to form non-metallic inclusions and to deteriorate the corrosion resistance of recycled alloys. Various melt treatment technologies have been investigated for refining AM50 magnesium alloy contaminated with polyurethane. The NMI content in magnesium alloy scrap contaminated with polyurethane was effectively reduced by a sequential refining process consisting of filtration, fluxing, and gas bubbling treatments. The filtration step reduced most large inclusions such as carbon residues from the decomposed polyurethane. The subsequent fluxing and gas bubbling treatments effectively removed the small inclusions such as carbonates and oxides.

  14. Analysis on flow control forming of magnesium alloy wheel

    NASA Astrophysics Data System (ADS)

    Zhao, M. J.; Wu, Z. L.; Chen, Z. R.; Huang, X. B.

    2017-02-01

    Deformation force and forming quality are the important research focus in process of Magnesium (Mg) alloy wheel. In this paper, a process model of flow control forming (FCF) for the wheel was built, and its finite element model was given to simulate the FCF process at different extrusion speed (5 mm/s, 10 mm/s, 15 mm/s and 20 mm/s). The simulated results show that the FCF method for the wheel can reduce deformation force to less than 22000 kN, while there are cracks on rim of the wheel. The results are verified by the experiment and the cracks predicted by simulation are in good agreement with the experimental results.

  15. Research and development status of laser cladding on magnesium alloys: A review

    NASA Astrophysics Data System (ADS)

    Liu, Jianli; Yu, Huijun; Chen, Chuanzhong; Weng, Fei; Dai, Jingjie

    2017-06-01

    Magnesium alloys are one of the most promising lightweight structural materials. However, the poor corrosion and wear resistance restrain their further application. As a kind of surface modification technique, laser cladding treatment is superior to others owing to its unique characteristics such as high efficiency and the metallurgical bonding between the coatings and substrates. In this paper, the laser cladding process and the effects of processing parameters, including laser power, scanning velocity, beam focal position, feeding ways of the material etc., are discussed in detail. The material systems preplaced on magnesium alloys are summarized. Except for the traditional metallic materials, novel ternary alloys, amorphous alloys and high entropy alloys (HEAs) are widely used and apparent advantages are exhibited. In terms of the problems existing in the laser cladding process of magnesium alloys, some potential solutions and the development tendency are reviewed.

  16. Plasma process control for improved PEO coatings on magnesium alloys

    NASA Astrophysics Data System (ADS)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  17. In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ye, C. H.; Zheng, Y. F.; Wang, S. Q.; Xi, T. F.; Li, Y. D.

    2012-02-01

    Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.

  18. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    NASA Astrophysics Data System (ADS)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  19. Nanomechanical and Corrosion Properties of ZK60 Magnesium Alloy Improved by GD Ion Implantation

    NASA Astrophysics Data System (ADS)

    Tao, Xue Wei; Wang, Zhang Zhong; Zhang, Xiao Bo; Ba, Zhi Xin; Wang, Ya Mei

    2014-09-01

    Gadolinium (Gd) ion implantation with doses from 2.5 × 1016 to 1 × 1017 ions/cm2 into ZK60 magnesium alloy was carried out to improve its surface properties. X-ray photoelectron spectroscopy (XPS), nanoindenter, electrochemical workstation and scanning electron microscope (SEM) were applied to analyze the chemical composition, nanomechanical properties and corrosion characteristics of the implanted layer. The results indicate that Gd ion implantation produces a hybrid-structure protective layer composed of MgO, Gd2O3 and metallic Gd in ZK60 magnesium alloy. The surface hardness and modulus of the Gd implanted magnesium alloy are improved by about 300% and 100%, respectively with the dose of 1 × 1017 ions/cm2, while the slowest corrosion rate of the magnesium alloy in 3.5 wt.% NaCl solution is obtained with the dose of 5 × 1016 ions/cm2.

  20. Microstructural Characteristics of High Rate Plastic Deformation in Elektron (trademark) WE43 Magnesium Alloy

    DTIC Science & Technology

    2012-04-01

    Mordike T. Ebert, "Magnesium Properties - applications - potential," Materials Science and Engineering A, vol. 302, no. 1, pp. 37-45, 2001. [2...boundary sliding in rolled AZ91 magnesium alloy at high strain rates," Materials Science and Engineering A, vol. 360, no. 1-2, pp. 107-115,2003

  1. Microstructures and Casting Defects of Magnesium Alloy Made By A New Type of Semisolid Injection Process

    NASA Astrophysics Data System (ADS)

    Murakami, Yuichiro; Omura, Naoki; Li, Mingjun; Tamura, Takuya; Tada, Shuji; Miwa, Kenji

    We have developed a new type of semisolid injection process that allows magnesium alloys to be formed in high material yields approximating 90%. In this process, generic magnesium billets are heated into their semisolid temperature range in an injection cylinder, without cover gas, and then the material is injected into a mold.

  2. Electrolytic treatment for magnesium alloys, alkaline type, full coat. (SAE standard)

    SciTech Connect

    1994-10-01

    This specification establishes the engineering requirements for anodic coatings, on magnesium and magnesium alloys, deposited from an alkaline electrolyte. This coating has been used typically to increase corrosion resistance, to provide surfaces which will ensure adhesion of organic coatings, and to impart abrasion resistance, but usage is not limited to such applications.

  3. Anodic treatment of magnesium alloys, acid type, full coat. (SAE standard)

    SciTech Connect

    1995-02-01

    This specification establishes the engineering requirements for producing an acid-type, anodic coating on magnesium alloys and the properties of the coating. This process has been used typically to increase corrosion and abrasion resistance and to provide surfaces which will ensure maximum paint adheresion, but usage is not limited to such applications. This process is applicable to all magnesium alloys provided proper allowance is made for dimensional change.

  4. Torsional and axial damping properties of the AZ31B-F magnesium alloy

    NASA Astrophysics Data System (ADS)

    Anes, V.; Lage, Y. E.; Vieira, M.; Maia, N. M. M.; Freitas, M.; Reis, L.

    2016-10-01

    Damping properties for the AZ31B-F magnesium alloy were evaluated for pure axial and pure shear loading conditions at room temperature. Hysteretic damping results were measured through stress-strain controlled tests. Moreover, the magnesium alloy viscous damping was measured with frequency response functions and free vibration decay, both results were obtained by experiments. The axial and shear damping ratio (ASDR) has been identified and described, specifically for free vibration conditions.

  5. Surface modification of biodegradable magnesium and its alloys for biomedical applications

    PubMed Central

    Tian, Peng; Liu, Xuanyong

    2015-01-01

    Magnesium and its alloys are being paid much attention recently as temporary implants, such as orthopedic implants and cardiovascular stents. However, the rapid degradation of them in physiological environment is a major obstacle preventing their wide applications to date, which will result in rapid mechanical integrity loss or even collapse of magnesium-based implants before injured tissues heal. Moreover, rapid degradation of the magnesium-based implants will also cause some adverse effects to their surrounding environment, such as local gas cavity around the implant, local alkalization and magnesium ion enrichment, which will reduce the integration between implant and tissue. So, in order to obtain better performance of magnesium-based implants in clinical trials, special alloy designs and surface modifications are prerequisite. Actually, when a magnesium-based implant is inserted in vivo, corrosion firstly happens at the implant-tissue interface and the biological response to implant is also determined by the interaction at this interface. So the surface properties, such as corrosion resistance, hemocompatibility and cytocompatibility of the implant, are critical for their in vivo performance. Compared with alloy designs, surface modification is less costly, flexible to construct multi-functional surface and can prevent addition of toxic alloying elements. In this review, we would like to summarize the current investigations of surface modifications of magnesium and its alloys for biomedical application. The advantages/disadvantages of different surface modification methods are also discussed as a suggestion for their utilization. PMID:26816637

  6. Oxide Film and Porosity Defects in Magnesium Alloy AZ91

    SciTech Connect

    Wang, Liang; Rhee, Hongjoo; Felicelli, Sergio D.; Sabau, Adrian S; Berry, John T.

    2009-01-01

    Porosity is a major concern in the production of light metal parts. This work aims to identify some of the mechanisms of microporosity formation in magnesium alloy AZ91. Microstructure analysis was performed on several samples obtained from gravity-poured ingots in graphite plate molds. Temperature data during cooling was acquired with type K thermocouples at 60 Hz at three locations of each casting. The microstructure of samples extracted from the regions of measured temperature was then characterized with optical metallography. Tensile tests and conventional four point bend tests were also conducted on specimens cut from the cast plates. Scanning electron microscopy was then used to observe the microstructure on the fracture surface of the specimens. The results of this study revealed the existence of abundant oxide film defects, similar to those observed in aluminum alloys. Remnants of oxide films were detected on some pore surfaces, and folded oxides were observed in fracture surfaces indicating the presence of double oxides entrained during pouring.

  7. Lattice softening in body-centered-cubic lithium-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Winter, I. S.; Tsuru, T.; Chrzan, D. C.

    2017-08-01

    A first-principles investigation of the influence of lattice softening on lithium-magnesium alloys near the body-centered-cubic (bcc)/hexagonal close-packed (hcp) transition composition is presented. Results show that lithium-magnesium alloys display a softening of the shear modulus C11-C12 , and an acoustic phonon branch between the Γ and N high symmetry points, as the composition approaches the stability limit for the bcc phase. This softening is accompanied by an increase in the size of the dislocation core region. Ideal tensile strength calculations predict that ordered phases of lithium-magnesium alloys are intrinsically brittle. Methods to make the alloys more ductile are discussed, and the propensity for these alloys to display gum-metal-like behavior is assessed.

  8. Influence of heat treatment techniques on hot formability of AZ61 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ramezani, Maziar

    2017-05-01

    Magnesium alloys are lightweight structured and offer high specific strength and stiffness with good shock absorption, weldability and castability. However, the use of magnesium alloys has been restricted due to its comparably low formability at room temperature. In this paper, tensile formability of the magnesium alloy AZ61 at elevated temperature has been investigated. The effect of heat treatment on formability of this alloy has also been studied and yield strength, ultimate tensile strength, Young's modulus and elongation at break were determined. The highest elongation at room temperature was achieved by two hours annealing at 350°C and subsequent water quenching. This heat treatment technique was used for the hot formability tests and the results showed that formability of the AZ61 alloy is maximal at a forming temperature of 250°C.

  9. The production of fine grained magnesium alloys through thermomechanical processing for the optimization of microstructural and mechanical properties

    NASA Astrophysics Data System (ADS)

    Young, John Paul

    The low density and high strength to weight ratio of magnesium alloys makes them ideal candidates to replace many of the heavier steel and aluminum alloys currently used in the automotive and other industries. Although cast magnesium alloys components have a long history of use in the automotive industry, the integration of wrought magnesium alloys components has been hindered by a number of factors. Grain refinement through thermomechanical processing offers a possible solution to many of the inherent problems associated with magnesium alloys. This work explores the development of several thermomechanical processing techniques and investigates their impact on the microstructural and mechanical properties of magnesium alloys. In addition to traditional thermomechanical processing, this work includes the development of new severe plastic deformation techniques for the production of fine grain magnesium plate and pipe and develops a procedure by which the thermal microstructural stability of severely plastically deformed microstructures can be assessed.

  10. Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

    PubMed

    Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

    2014-01-01

    Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys.

  11. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  12. In Vitro Biocompatibility and Endothelialization of Novel Magnesium-Rare Earth Alloys for Improved Stent Applications

    PubMed Central

    Zhao, Nan; Watson, Nevija; Xu, Zhigang; Chen, Yongjun; Waterman, Jenora; Sankar, Jagannathan; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE) elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg) alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3–10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future. PMID:24921251

  13. In vitro biocompatibility and endothelialization of novel magnesium-rare Earth alloys for improved stent applications.

    PubMed

    Zhao, Nan; Watson, Nevija; Xu, Zhigang; Chen, Yongjun; Waterman, Jenora; Sankar, Jagannathan; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE) elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg) alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3-10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future.

  14. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys.

    PubMed

    Zhen, Zhen; Liu, Xiaoli; Huang, Tao; Xi, TingFei; Zheng, Yufeng

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg(2+) concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl2 and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg(2+) reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg(2+) (<100 μg/mL) cause no cytotoxicity to L929 cells, of which the cell viability is above 80%, while high concentrations of Mg(2+) (>300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg(2+) concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg(2+). The Mg extract culture media caused no cytotoxicity, with pH=8.44 and 47.80 μg/mL Mg(2+). It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation.

  15. Electrochemical Performance Estimation of Anodized AZ31B Magnesium Alloy as Function of Change in the Current Density

    NASA Astrophysics Data System (ADS)

    Girón, L.; Aperador, W.; Tirado, L.; Franco, F.; Caicedo, J. C.

    2017-06-01

    The anodized AZ31B magnesium alloys were synthesized via electrodeposition processes. The aim of this work was to determine the electrochemical behavior of magnesium alloys by using anodized alloys as a protective coating. The anodized alloys were characterized by x-ray diffraction, exhibiting the crystallography orientation for Mg and MgO phases. The x-ray photoelectron spectroscopy was used to determine the chemical composition of anodized magnesium alloys. By using electrochemical impedance spectroscopy and Tafel curves, it was possible to estimate the electrochemical behavior of anodized AZ31B magnesium alloys in Hank's balanced salt solution (HBSS). Scanning electron microscopy was performed to analyze chemical changes and morphological surface changes on anodized Mg alloys due to the reaction in HBSS/anodized magnesium surface interface. Electrochemical behavior in HBSS indicates that the coatings may be a promising material for biomedical industry.

  16. Electrochemical Performance Estimation of Anodized AZ31B Magnesium Alloy as Function of Change in the Current Density

    NASA Astrophysics Data System (ADS)

    Girón, L.; Aperador, W.; Tirado, L.; Franco, F.; Caicedo, J. C.

    2017-08-01

    The anodized AZ31B magnesium alloys were synthesized via electrodeposition processes. The aim of this work was to determine the electrochemical behavior of magnesium alloys by using anodized alloys as a protective coating. The anodized alloys were characterized by x-ray diffraction, exhibiting the crystallography orientation for Mg and MgO phases. The x-ray photoelectron spectroscopy was used to determine the chemical composition of anodized magnesium alloys. By using electrochemical impedance spectroscopy and Tafel curves, it was possible to estimate the electrochemical behavior of anodized AZ31B magnesium alloys in Hank's balanced salt solution (HBSS). Scanning electron microscopy was performed to analyze chemical changes and morphological surface changes on anodized Mg alloys due to the reaction in HBSS/anodized magnesium surface interface. Electrochemical behavior in HBSS indicates that the coatings may be a promising material for biomedical industry.

  17. Nanoparticle Addition to Enhance the Mechanical Response of Magnesium Alloys Including Nanoscale Deformation Mechanisms

    NASA Astrophysics Data System (ADS)

    Paramsothy, Muralidharan; Gupta, Manoj

    In this study, various magnesium alloy nanocomposites derived from AZ (Aluminium-Zinc) or ZK (Zinc-Zirconium) series matrices and containing Al2O3, Si3N4, TiC or carbon nanotube (CNT) nanoparticle reinforcement (representative oxide, nitride, carbide or carbon nanoparticle reinforcement, respectively) were fabricated using solidification processing followed by hot extrusion. The main aim here was to simultaneously enhance tensile strength and ductility of each alloy using nanoparticles. The magnesium-oxygen strong affinity and magnesium-carbon weak affinity (comparison of extremes in affinity) are both well known in the context of magnesium composite processing. However, an approach to possibly quantify this affinity in magnesium nanocomposite processing is not clear. In this study accordingly, Nanoscale Electro Negative Interface Density or NENID quantifies the nanoparticle-alloy matrix interfacial area per unit volume in the magnesium alloy nanocomposite taking into consideration the electronegativity of the nanoparticle reinforcement. The beneficial (as well as comparative) effect of the nanoparticles on each alloy is discussed in this article. Regarding the mechanical performance of the nanocomposites, it is important to understand the experimentally observed nanoparticle-matrix interactions during plastic deformation (nanoscale deformation mechanisms). Little is known in this area based on direct observations for metal matrix nanocomposites. Here, relevant multiple nanoscale phenomena includes the emanation of high strain zones (HSZs) from nanoparticle surfaces.

  18. Characterization of Coatings on Steel Self-Piercing Rivets for Use with Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    McCune, Robert C.; Forsmark, Joy H.; Upadhyay, Vinod; Battocchi, Dante

    Incorporation of magnesium alloys in self-pierce rivet (SPR) joints poses several unique challenges among which are the creation of spurious galvanic cells and aggravated corrosion of adjacent magnesium when coated steel rivets are employed. This work firstly reviews efforts on development of coatings to steel fasteners for the diminution of galvanic corrosion when used with magnesium alloys. Secondly, approaches, based on several electrochemical methods, for the measurement of the galvanic-limiting effect of a number of commercially-available coatings to hardened 10B37 steel self-piercing rivets inserted into alloy couples incorporating several grades of magnesium are reported. Electrochemical impedance spectroscopy (EIS), zero-resistance ammeter (ZRA), corrosion potential and potential-mapping visualization methods (e.g. scanning vibrating electrode technique — SVET) are illustrated for the several rivet coatings considered.

  19. Role of alloying elements on twin growth and twin transmission in magnesium alloys

    DOE PAGES

    Kumar, Mariyappan Arul; Beyerlein, Irene Jane; Lebensohn, Ricardo A.; ...

    2017-08-24

    A spatially-resolved crystal plasticity Fast Fourier Transform (FFT)-based model is employed to study the effect of alloying addition on twin thickening and twin transmission in hexagonal close packed (HCP) magnesium. In the simulations, the influence of alloying additions is represented through the differences in the critical resolved shear stress (CRSS) of different slip and twinning modes. The results show that for the same grain orientation, twin type and boundary conditions, anisotropy in the CRSS values have a significant effect on twin thickening and twin transmission. Those with large differences in CRSS favor both twin thickening and twin transmission, and vicemore » versa for those with small differences. Furthermore, less difference among the CRSS values enhances the dependence of thickening and transmission on the neighboring grain orientation.« less

  20. Mechanical properties and structure of AZ61 magnesium alloy processed by equal channel angular pressing

    NASA Astrophysics Data System (ADS)

    Hilšer, O.; Rusz, S.; Tański, T.; Snopiński, P.; Džugan, J.; Kraus, M.

    2017-02-01

    An equal channel angular pressing (ECAP) procedure has been developed to produce a fine-grained AZ61 magnesium alloy. The results show that the microstructure can be effectively refined with increasing equivalent strain during ECAP. For increasing ECAP process efficiency was conventional tool as a helix in the horizontal part of channel built. This fine-grained alloy has an excellent strength accompanied by reasonable good tensile ductility. The success of the development of this ECAP procedure can offer a good opportunity for the development of magnesium alloys with good mechanical properties.

  1. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys.

    PubMed

    Liu, Liming; Ren, Daxin; Liu, Fei

    2014-05-08

    Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg17Al12 and Mg₂Al₃. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  2. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    PubMed Central

    Liu, Liming; Ren, Daxin; Liu, Fei

    2014-01-01

    Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research. PMID:28788646

  3. Development of High-Strength Nanostructured Magnesium Alloys for Light-Weight Weapon Systems and Vehicles

    DTIC Science & Technology

    2014-01-13

    strength nanocrystalline Mg-alloys via cryomilling and spark - plasma - sintering , 2) demonstrate the unveil evidence of nanotwins in nanocrystalline...Christopher Melnyk, Wei H. Kao, Jenn-Ming Yang. Cryomilling and spark plasma sintering of nanocrystalline magnesium-based alloy, Journal of Materials...accomplished several important milestones: 1) manufacture of high strength nanocrystalline Mg-alloys via cryomilling and spark plasma sintering (SPS

  4. Preparation of aluminum-magnesium alloy from magnesium oxide in RECl3-KCl-MgCl2 electrolyte by molten salts electrolysis method

    NASA Astrophysics Data System (ADS)

    Yang, Shaohua; Wu, Lin; Yang, Fengli; Li, Mingzhou; Hu, Xianwei; Wang, Zhaowen; Shi, Zhongning; Gao, Bingliang

    Aluminum-magnesium alloys were prepared from magnesium oxide by molten salt electrolysis method. 10w%RECl3-63.5w%KCl-23.5w%MgCl2-3w%MgO was taken as electrolyte. The results showed that RE could be attained in aluminum-magnesium alloy, and it was proved that the RE was reduced directly by aluminum. Magnesium in the alloy was produced by electrolysis on cathode. The content of RE in the alloy was about 0.8wt %-1.2wt%, and the content of Mg in the alloy was lwt%˜6wt% with electrolytic times. The highest current efficiency was 81.3% with 0.8A/cm2 current density. The process of electrolysis was controlled together by electrochemical polarization and concentration polarization.

  5. Effect of hot working on the damping capacity and mechanical properties of AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lee, K.; Kang, C.; Kim, K.

    2015-04-01

    Magnesium alloys have received much attention for their lightweight and other excellent properties, such as low density, high specific strength, and good castability, for use in several industrial and commercial applications. However, both magnesium and its alloys show limited room-temperature formability owing to the limited number of slip systems associated with their hexagonal close-packed crystal structure. It is well known that crystallographic texture plays an important role in both plastic deformation and macroscopic anisotropy of magnesium alloys. Many authors have concentrated on improving the room- temperature formability of Mg alloys. However, despite having a lot of excellent properties in magnesium alloy, the study for various properties of magnesium alloy have not been clarified enough yet. Mg alloys are known to have a good damping capacity compared to other known metals and their alloys. Also, the damping properties of metals are generally recognized to be dependent on microstructural factors such as grain size and texture. However, there are very few studies on the relationship between the damping capacity and texture of Magnesium alloys. Therefore, in this study, specimens of the AZ31 magnesium alloy, were processed by hot working, and their texture and damping property investigated. A 60 mm × 60 mm × 40 mm rectangular plate was cut out by machining an ingot of AZ31 magnesium alloy (Mg-3Al-1Zn in mass%), and rolling was carried out at 673 K to a rolling reduction of 30%. Then, heat treatment was carried out at temperatures in the range of 573-723 K for durations in the range of 30-180 min. The samples were immediately quenched in oil after heat treatment to prevent any change in the microstructure. Texture was evaluated on the compression planes by the Schulz reflection method using nickel-filtered Cu Kα radiation. Electron backscatter diffraction measurements were conducted to observe the spatial distribution of various orientations. Specimens

  6. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    SciTech Connect

    Zaitseva, L.V.; Romaniv, V.I.

    1984-05-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid.

  7. Strength and ductility with {10͞11} — {10͞12} double twinning in a magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lentz, M.; Risse, M.; Schaefer, N.; Reimers, W.; Beyerlein, I. J.

    2016-04-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of -- double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys.

  8. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    SciTech Connect

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  9. Numerical Modeling of Magnesium Alloy Sheet Metal Forming at Elevated Temperature

    SciTech Connect

    Lee, Myeong-Han; Oh, Soo-Ik; Kim, Heon-Young; Kim, Hyung-Jong; Choi, Yi-Chun

    2007-05-17

    The development of light-weight vehicle is in great demand for enhancement of fuel efficiency and dynamic performance. The vehicle weight can be reduced effectively by using lightweight materials such as magnesium alloys. However, the use of magnesium alloys in sheet forming processes is still limited because of their low formability at room temperature and the lack of understanding of the forming process of magnesium alloys at elevated temperatures. In this study, uniaxial tensile tests of the magnesium alloy AZ31B-O at various temperatures were performed to evaluate the mechanical properties of this alloy relevant for forming of magnesium sheets. To construct a FLD (forming limit diagram), a forming limit test were conducted at temperature of 100 and 200 deg. C. For the evaluation of the effects of the punch temperature on the formability of a rectangular cup drawing with AZ31B-O, numerical modelling was conducted. The experiment results indicate that the stresses and possible strains of AZ31B-O sheets largely depend on the temperature. The stress decreases with temperature increase. Also, the strain increase with temperature increase. The numerical modelling results indicate that formability increases with the decrease in the punch temperature at the constant temperature of the die and holder.

  10. Forming Analysis of AZ31 Magnesium Alloy Sheets by Means of a Multistep Inverse Approach

    SciTech Connect

    Nguyen, Ba Nghiep; Bapanapalli, Satish K.

    2009-04-01

    This paper applies a multi-step inverse approach to predict the forming of AZ31 magnesium alloy sheets. An in-house finite element code named “INAPH”, which implements the inverse approach formulation by Guo et al. (Int. J. Numer. Methods Eng., 30, 1385-1401), has been used for the forming analysis. This inverse approach uses the deformation theory of plasticity and assumes that the deformation is independent of the loading history. Failure during forming is predicted by a stress-based criterion or a forming limit diagram-based criterion. The INAPH predictions have been compared with experimental results of Takuda et al (Journal of Materials Processing Technology, 89-90:135-140) and incremental analysis using ABAQUS. The multi-step inverse analysis has been shown to very quickly and fairly accurately predict stress, plastic strain, thickness distributions and failure locations on deeply drawn parts made of AZ31 magnesium alloy. The capability of INAPH to predict the formability of magnesium alloys has also been demonstrated at various temperatures. As magnesium alloys possess very limited formability at room temperature, and their formability becomes better at higher temperatures (> 100oC), the inverse analysis constitutes an efficient and valuable tool to predict forming of magnesium alloy parts as a function of temperature. In addition, other processing and design parameters such as the initial dimensions, final desired shape, blank holder forces, and friction can be quickly adjusted to assess the forming feasibility.

  11. Determination of oxygen content in magnesium and its alloys by inert gas fusion-infrared absorptiometry.

    PubMed

    Tsuge, Akira; Achiwa, Hatsumi; Morikawa, Hisashi; Uemoto, Michihisa; Kanematsu, Wataru

    2011-01-01

    A method for the determination of the oxygen content in magnesium and magnesium alloys has been developed. Inert gas fusion-infrared absorptiometry was modified by introducing a multistep heating process; a sample containing oxygen is fused with tin to form an eutectic mixture at 900°C in a graphite crucible, followed by a subsequent gradual temperature increase of up to 2000°C, which enables the evaporation of magnesium from the mixture, and subsequent solidification at the rim of the crucible. Residual tin including magnesium oxide remained at the bottom of the crucible. The oxygen in the tin is measured by a conventional inert gas fusion (IGF) method. From a comparison with the results of charged particle activation analysis, the IGF method is considered to be an attractive candidate for measuring the oxygen content in Mg and its alloys.

  12. [Research on the mechanical properties of bone scaffold reinforced by magnesium alloy/bioceramics composite with stereolithography double channels].

    PubMed

    Li, Changhai; Lian, Qin; Zhuang, Pei; Wang, Junzhong; Li, Dichen

    2015-02-01

    Focusing on the poor mechanical strength of porous bioceramics bone scaffold, and taking into account of the good mechanical properties of biodegradable magnesium alloy, we proposed a novel method to fabricate magnesium alloy/bioceramics composite bone scaffold with stereolithography double channels. Firstly, a scaffold structure without mutually connected double channels was designed. Then, an optimized bioceramics scaffold was fabricated according to stereolithography and gel-casing. Molten AZ31 magnesium alloy was perfused into the secondary channel of scaffold by low-pressure casting, and magnesium alloy/bioceramics composite bone scaffold was obtained when magnesium alloy was solidified. The compression test showed that the strength of bioceramics scaffold with only one channel and without magnesium alloy was (9.76 ± 0.64) MPa, while the strength of magnesium alloy/bioceramics composite scaffold with double channels was (17.25 ± 0.88) MPa. It can be concluded that the magnesium alloy/bioceramics composite is obviously able to improve the scaffold strength.

  13. Complexometric determination of magnesium in nodular cast iron and alloyed cast iron roll samples.

    PubMed

    Banerjee, S; Dutta, R K

    1980-02-01

    A complexometric method for the determination of magnesium in nodular cast iron, alloyed cast iron and roll samples has been developed. The bulk of the iron is removed by ether extraction and the phosphate as zirconium phosphate. The other elements are removed by extraction with dithiocarbamate into chloroform. Magnesium is then titrated with EDTA at pH 10, with Eriochrome Black T as indicator. Calcium interferes, but is very rarely present in such cast iron samples.

  14. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells

    PubMed Central

    Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity. PMID:27327435

  15. Finite Element Analysis Of The Warm Deep Drawing Process Of Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Palumbo, G.; Zhang, S. H.; Pinto, S.; Tricarico, L.; Xu, Y. C.; Zhang, K.

    2004-06-01

    The use of magnesium alloys meets the need of reducing weight of components (especially in automotive and aerospace industry) keeping unmodified their mechanical properties. The adoption of magnesium alloys in sheet forming processes (which allows optimal mechanical properties) is still limited, due to their low formability at room temperature caused by the hexagonal crystal structure. Conventional sheet forming processes (like Deep Drawing) have to be modified in order to allow the adoption of such lightweight materials. In this work, the authors aim to understand the process conditions and the parameters operating window which can lead to a successful improvement in the formability of a magnesium alloy (AZ31). A numerical Finite Element analysis based on experimental data (both warm DD tests and tensile tests) was performed to properly design the thermal gradient to superimpose during the DD process. The estimation of the critical condition occurrence was based on the calculated local temperature increase.

  16. Surface modification of magnesium alloys developed for bioabsorbable orthopedic implants: a general review.

    PubMed

    Wang, Jiali; Tang, Jian; Zhang, Peng; Li, Yangde; Wang, Jue; Lai, Yuxiao; Qin, Ling

    2012-08-01

    As a bioabsorbable metal with mechanical properties close to bone, pure magnesium or its alloys have great potential to be developed as medical implants for clinical applications. However, great efforts should be made to avoid its fast degradation in vivo for orthopedic applications when used for fracture fixation. Therefore, how to decease degradation rate of pure magnesium or its alloys is one of the focuses in Research and Development (R&D) of medical implants. It has been recognized that surface modification is an effective method to prevent its initial degradation in vivo to maintain its desired mechanical strength. This article reviews the recent progress in surface modifications for prevention of fast degradation of magnesium or its alloys using in vitro testing model, a fast yet relevant model before moving towards time-consuming and expensive in vivo testing. Pros and cons of various surface modifications are also discussed for the goal to design available products to be applied in clinical trials.

  17. One-step electrochemical fabrication of bilayered MgO/polymer coating on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Liang, Jun; Zhang, Ren-Hui; Peng, Zhen-Jun; Liu, Bai-Xing

    2014-09-01

    This research demonstrates a novel one-step electrochemical method to fabricate thick bilayer coatings on magnesium alloy in acid phosphate electrolyte containing aniline monomer and styrene-acrylic emulsion (SAE) with pulsed DC voltage. The morphologies, XRD and FTIR results show that the bilayer coating consists of an inner oxide layer and an outer polyaniline (PANI)/SAE composite layer. It is believed that the bilayered structure achieved results from a hybrid process combining electropolymerization (EPM) of aniline, electrophoretic deposition (EPD) of SAE and plasma electrolyte oxidation (PEO) of magnesium alloy substrate. Electrochemical corrosion tests indicate that the bilayer coating can provide superior corrosion protection to the magnesium alloy substrate in 3.5 wt.% NaCl solution.

  18. An organic chromium-free conversion coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Chen, Xiaoming; Li, Guangyu; Lian, Jianshe; Jiang, Qing

    2008-12-01

    Traditional conversion coatings on magnesium alloys are usually immersed in a solution containing hexavalent chromium compounds. However, the replacement treatments have been proposed by the present environmental driving to eliminate hexavalent chromium. In this work, a tannic acid based conversion coating on AZ91D magnesium alloy was obtained by treatment in a solution containing tannic acid and ammonium metavanadate. SEM, XPS and IR were used to determine the morphology and structure of the conversion coatings. Continuous and uniform conversion coating was deposited on AZ91D alloy and the main components of the coatings were Al 2O 3, MgF 2 and penta-hydroxy benzamide-magnesium complex. The formation mechanism of the coating was discussed. Polarization measurement and salt spray test showed that the corrosion resistance of the conversion coating was much higher than that of traditional chromate conversion coating.

  19. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells.

    PubMed

    Ahmad Agha, Nezha; Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity.

  20. Novel process for recycling magnesium alloy employing refining and solid oxide membrane electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei

    Magnesium is the least dense engineering metal, with an excellent stiffness-to-weight ratio. Magnesium recycling is important for both economic and environmental reasons. This project demonstrates feasibility of a new environmentally friendly process for recycling partially oxidized magnesium scrap to produce very pure magnesium at low cost. It combines refining and solid oxide membrane (SOM) based oxide electrolysis in the same reactor. Magnesium and its oxide are dissolved in a molten flux. This is followed by argon-assisted evaporation of dissolved magnesium, which is subsequently condensed in a separate condenser. The molten flux acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium collected has high purity. Potentiodynamic scans are performed to monitor the magnesium content change in the scrap as well as in solution in the flux. The SOM electrolysis is employed in the refining system to enable electrolysis of the magnesium oxide dissolved in the flux from the partially oxidized scrap. During the SOM electrolysis, oxygen anions are transported out of the flux through a yttria stabilized zirconia membrane to a liquid silver anode where they are oxidized. Simultaneously, magnesium cations are transported through the flux to a steel cathode where they are reduced. The combination of refining and SOM electrolysis yields close to 100% removal of magnesium metal from partially oxidized magnesium scrap. The magnesium recovered has a purity of 99.6w%. To produce pure oxygen it is critical to develop an inert anode current collector for use with the non-consumable liquid silver anode. In this work, an innovative inert anode current collector is successfully developed and used in SOM electrolysis experiments. The current collector employs a sintered strontium-doped lanthanum manganite (La0.8Sr0.2MnO 3-delta or LSM) bar, an Inconel alloy 601 rod, and a liquid silver contact in between. SOM electrolysis experiments

  1. The aluminium-scandium-lithium-magnesium system as a potential source of superplastically formable alloys

    SciTech Connect

    Emigh, R.A.

    1990-07-01

    Alloys from the aluminum-lithium-scandium-magnesium system have been cast and rolled for study. The goal is to evaluate this system for the development of superplastically formable, high strength alloys. Aluminum-scandium-magnesium alloys have shown potential as superplastic alloys. These alloys rely on small Al{sub 3}Sc (ordered L1{sub 2}) precipitates for grain structure stabilization and strengthening. Additional precipitation strengthening is required to raise their strength to levels sufficient for aircraft applications. The addition of lithium provides this additional strengthening through the formation of Al{sub 3}Li({delta}{prime}). To produce the alloys studied in this research, a unique induction melting furnace was constructed that incorporates special features to produce aluminum-lithium alloys with low hydrogen content. The furnace also features a water cooled, copper casting mold to achieve a moderately rapid solidification rate. This is because the amount of scandium used (0.5 wt %) is in excess of the solubility limit and Al{sub 3}Sc cannot be re-solutionized to any extent. It is therefore desired to super-saturate the matrix with as much scandium as possible for later precipitation. Two high lithium alloys were produced, ALS2 (nominal composition Al-2.2Li-O.5 Sc) and AlS4 (nominal composition Al-2.0Li-2.2Mg-0.5Sc) that were strengthened with {delta}{prime} (Al{sub 3}Li). These alloys exhibited strength and ductility superior to those of aluminum-lithium-(magnesium)-zirconium alloys. This is because the scandium containing alloys have developed a finer grain structure and the Al{sub 3}Sc precipitates contribute to the alloys strength. 41 refs., 29 figs.

  2. Preparation of Phytic Acid/Silane Hybrid Coating on Magnesium Alloy and Its Corrosion Resistance in Simulated Body Fluid

    NASA Astrophysics Data System (ADS)

    Wang, Fengwu; Cai, Shu; Shen, Sibo; Yu, Nian; Zhang, Feiyang; Ling, Rui; Li, Yue; Xu, Guohua

    2017-09-01

    In order to decrease the corrosion rate and improve the bioactivity of magnesium alloy, phytic acid/saline hybrid coatings were synthesized on AZ31 magnesium alloys by sol-gel dip-coating method. It was found that the mole ratio of phytic acid to γ-APS had a great influence on coating morphology and the corresponding corrosion resistance of the coated magnesium alloys. When the mole ratio of phytic acid to γ-APS was 1:1, the obtained hybrid coating was integral and without cracks, which was ascribed to the strong chelate capability of phytic acid and Si-O-Si network derived from silane. Electrochemical test result indicated that the corrosion resistance of the coated magnesium alloy was about 27 times larger than that of the naked counterpart. In parallel, immersion test showed that the phytic acid/silane hybrid coating could induce CaP-mineralized product deposition, which offered another protection for magnesium alloy.

  3. Conventional and improved cytotoxicity test methods of newly developed biodegradable magnesium alloys

    NASA Astrophysics Data System (ADS)

    Han, Hyung-Seop; Kim, Hee-Kyoung; Kim, Yu-Chan; Seok, Hyun-Kwang; Kim, Young-Yul

    2015-11-01

    Unique biodegradable property of magnesium has spawned countless studies to develop ideal biodegradable orthopedic implant materials in the last decade. However, due to the rapid pH change and extensive amount of hydrogen gas generated during biocorrosion, it is extremely difficult to determine the accurate cytotoxicity of newly developed magnesium alloys using the existing methods. Herein, we report a new method to accurately determine the cytotoxicity of magnesium alloys with varying corrosion rate while taking in-vivo condition into the consideration. For conventional method, extract quantities of each metal ion were determined using ICP-MS and the result showed that the cytotoxicity due to pH change caused by corrosion affected the cell viability rather than the intrinsic cytotoxicity of magnesium alloy. In physiological environment, pH is regulated and adjusted within normal pH (˜7.4) range by homeostasis. Two new methods using pH buffered extracts were proposed and performed to show that environmental buffering effect of pH, dilution of the extract, and the regulation of eluate surface area must be taken into consideration for accurate cytotoxicity measurement of biodegradable magnesium alloys.

  4. A rare-earth free magnesium alloy with improved intrinsic ductility.

    PubMed

    Sandlöbes, S; Friák, M; Korte-Kerzel, S; Pei, Z; Neugebauer, J; Raabe, D

    2017-09-05

    Metals are the backbone of manufacturing owing to their strength and formability. Compared to polymers they have high mass density. There is, however, one exception: magnesium. It has a density of only 1.7 g/cm(3), making it the lightest structural material, 4.5 times lighter than steels, 1.7 times lighter than aluminum, and even slightly lighter than carbon fibers. Yet, the widespread use of magnesium is hampered by its intrinsic brittleness. While other metallic alloys have multiple dislocation slip systems, enabling their well-known ductility, the hexagonal lattice of magnesium offers insufficient modes of deformation, rendering it intrinsically brittle. We have developed a quantum-mechanically derived treasure map which screens solid solution combinations with electronic bonding, structure and volume descriptors for similarity to the ductile magnesium-rare earth alloys. Using this insight we synthesized a surprisingly simple, compositionally lean, low-cost and industry-compatible new alloy which is over 4 times more ductile and 40% stronger than pure magnesium. The alloy contains 1 wt.% aluminum and 0.1 wt.% calcium, two inexpensive elements which are compatible with downstream recycling constraints.

  5. Interfacial chemistry of organic conversion film on AZ61 magnesium alloy surface

    NASA Astrophysics Data System (ADS)

    Yang, Xu; Pan, Fusheng; Zhang, Dingfei

    2008-12-01

    The anodic electrochemical behavior of AZ61 magnesium alloy in sodium hydroxide medium in the absence and presence of p-nitro-benzene-azo-resorcinol (PNBAR) was studied using electrochemical techniques. In the presence of PNBAR, organic conversion film formed on the surface of magnesium alloy. The nature of chemical mechanisms, bonds, and structures at the interface of PNBAR/magnesium alloy was investigated by using energy dispersive spectrometer (EDS) analysis and Fourier transform infrared spectroscopy. An in situ electrochemical deposition was evidenced to produce a corrosion protective barrier by the formation of organic conversion film of magnesium-PNBAR complex and to enhance film adhesion by the covalent bonds of Mg sbnd O sbnd N linkage. The linear sweep voltammetry experiments and the score tests were used to investigate the adhesion and evaluate the potential of corrosion resistance of organic conversion film. The results indicated the corrosion resistance of magnesium alloy was improved, the organic conversion film showed excellent adhesion not only to the substrate but also to the outer paint coatings.

  6. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    PubMed Central

    Klose, Christian; Demminger, Christian; Mroz, Gregor; Reimche, Wilfried; Bach, Friedrich-Wilhelm; Maier, Hans Jürgen; Kerber, Kai

    2013-01-01

    In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys' mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations. PMID:23344376

  7. Characterization of fold defects in AZ91D and AE42 magnesium alloy permanent mold castings

    SciTech Connect

    Bichler, L.; Ravindran, C.

    2010-03-15

    Casting premium-quality magnesium alloy components for aerospace and automotive applications poses unique challenges. Magnesium alloys are known to freeze rapidly prior to filling a casting cavity, resulting in misruns and cold shuts. In addition, melt oxidation, solute segregation and turbulent metal flow during casting contribute to the formation of fold defects. In this research, formation of fold defects in AZ91D and AE42 magnesium alloys cast via the permanent mold casting process was investigated. Computer simulations of the casting process predicted the development of a turbulent metal flow in a critical casting region with abrupt geometrical transitions. SEM and light optical microscopy examinations revealed the presence of folds in this region for both alloys. However, each alloy exhibited a unique mechanism responsible for fold formation. In the AZ91D alloy, melt oxidation and velocity gradients in the critical casting region prevented fusion of merging metal front streams. In the AE42 alloy, limited solubility of rare-earth intermetallic compounds in the {alpha}-Mg phase resulted in segregation of Al{sub 2}RE particles at the leading edge of a metal front and created microstructural inhomogeneity across the fold.

  8. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    PubMed Central

    Hiraki, Takehito; Takeda, Osamu; Nakajima, Kenichi; Matsubae, Kazuyo; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2011-01-01

    In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL) magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes. PMID:27877407

  9. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    NASA Astrophysics Data System (ADS)

    Hiraki, Takehito; Takeda, Osamu; Nakajima, Kenichi; Matsubae, Kazuyo; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2011-06-01

    In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL) magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  10. Recent advances on the development of magnesium alloys for biodegradable implants.

    PubMed

    Chen, Yongjun; Xu, Zhigang; Smith, Christopher; Sankar, Jag

    2014-11-01

    In recent years, much progress has been made on the development of biodegradable magnesium alloys as "smart" implants in cardiovascular and orthopedic applications. Mg-based alloys as biodegradable implants have outstanding advantages over Fe-based and Zn-based ones. However, the extensive applications of Mg-based alloys are still inhibited mainly by their high degradation rates and consequent loss in mechanical integrity. Consequently, extensive studies have been conducted to develop Mg-based alloys with superior mechanical and corrosion performance. This review focuses on the following topics: (i) the design criteria of biodegradable materials; (ii) alloy development strategy; (iii) in vitro performances of currently developed Mg-based alloys; and (iv) in vivo performances of currently developed Mg-based implants, especially Mg-based alloys under clinical trials.

  11. Preparation of aluminium-magnesium alloys and some valuable salts from used beverage cans.

    PubMed

    Rabah, Mahmoud A

    2003-01-01

    The purpose of this work is to recover standard aluminium-magnesium alloy(s) and some valuable salts from used beverage cans (UBCs). The suggested method updated the current recycling technology by augmenting removal of the coating paint, decreasing magnesium loss during melting process and improving hydrochloric acid leaching of the formed slag. Iron impurity present in the leaching solution, was removed by oxidation using oxygen gas or hydrogen peroxide and filtered as goethite. Results obtained revealed that a mixture of methyl ethyl ketone/dimethyl formamide entirely removes the paint coating at room temperature. The process compares favorably to the current methods involving firing or swell peeling. The coating decomposes to titanium dioxide by heating at 750 degrees C for 30 min. Standard compositions of Al-Mg alloys are formulated using secondary magnesium. The extent of recovery (R) of these alloy(s) is a function of the melting time and temperature and type of the flux. The maximum (R) value amounts to 94.4%. Sodium borate/chloride mix decreases magnesium loss to a minimum. The extent of leaching valuable salts from the slag increases with increasing the molarity, stoichiometric ratio and leaching temperature of the acid used. Removal of iron is a function of the potential of the oxidation process. Stannous chloride has been recovered from the recovered and dried salts by distillation at 700-750 degrees C.

  12. Thermodynamic properties of calcium-magnesium alloys determined by emf measurements

    SciTech Connect

    Newhouse, JM; Poizeau, S; Kim, H; Spatocco, BL; Sadoway, DR

    2013-02-28

    The thermodynamic properties of calcium-magnesium alloys were determined by electromotive force (emf) measurements using a Ca(in Bi)vertical bar CaF2 vertical bar Ca(in Mg) cell over the temperature range 713-1048 K. The activity and partial molar Gibbs free energy of calcium in magnesium were calculated for nine Ca-Mg alloys, calcium mole fractions varying from x(ca) = 0.01 to 0.80. Thermodynamic properties of magnesium in calcium and the molar Gibbs free energy of mixing were estimated using the Gibbs-Duhem relationship. In the all-liquid region at 1010 K, the activity of calcium in magnesium was found to range between 8.8 x 10(-4) and 0.94 versus pure calcium. The molecular interaction volume model (MIVM) was used to model the activity coefficient of Ca and Mg in Ca-Mg liquid alloys. Based on this work, Ca-Mg alloys show promise as the negative electrode of a liquid metal battery in which calcium is the itinerant species: alloying with Mg results in both a decrease in operating temperature and suppression of Ca metal solubility in the molten salt electrolyte. (C) 2012 Elsevier Ltd. All rights reserved.

  13. Study on the blood compatibility and biodegradation properties of magnesium alloys.

    PubMed

    Mochizuki, Akira; Kaneda, Hideki

    2015-02-01

    Lately, several magnesium alloys have been investigated as a new class of biomaterials owing to their excellent biodegradability in living tissues. In this study, we considered AZ series of Mg alloy containing aluminum (3% to 9%) and zinc (1%) as a model magnesium alloy, and investigated their biodegradation in whole blood and blood compatibility in vitro. The results of the elution property of metal ions determined using chromogenic assay and the associated pH change show that the degradation resistance of the AZ series alloys in blood is improved by alloying aluminum. Furthermore, the blood compatibility of the alloys was investigated in terms of their hemolysis, factor Xa-like activity, using spectrophotometry and chromogenic assay, respectively, and coagulation time measurements (prothrombin time and activated partial thromboplastin time). The results indicated that the blood compatibility of the AZ series alloys is excellent, irrespective of the alloy composition. The excellent blood compatibility with the coagulation system could be attributed to the eluted Mg(2+) ion, which suppresses the activation of certain coagulation factors in the intrinsic and/or extrinsic coagulation pathways. In terms of the degradation resistance of the AZ series alloys in blood, the results of pH change in blood and the amount of the eluted metal ions indicate that the performance is markedly improved with an increase in aluminum content.

  14. Corrosion resistance and cytocompatibility of biodegradable surgical magnesium alloy coated with hydrogenated amorphous silicon.

    PubMed

    Xin, Yunchang; Jiang, Jiang; Huo, Kaifu; Tang, Guoyi; Tian, Xiubo; Chu, Paul K

    2009-06-01

    The fast degradation rates in the physiological environment constitute the main limitation for the applications of surgical magnesium alloys as biodegradable hard-tissue implants. In this work, a stable and dense hydrogenated amorphous silicon coating (a-Si:H) with desirable bioactivity is deposited on AZ91 magnesium alloy using magnetron sputtering deposition. Raman spectroscopy and Fourier transform infrared spectroscopy reveal that the coating is mainly composed of hydrogenated amorphous silicon. The hardness of the coated alloy is enhanced significantly and the coating is quite hydrophilic as well. Potentiodynamic polarization results show that the corrosion resistance of the coated alloy is enhanced dramatically. In addition, the deterioration process of the coating in simulated body fluids is systematically investigated by open circuit potential evolution and electrochemical impedance spectroscopy. The cytocompatibility of the coated Mg is evaluated for the first time using hFOB1.19 cells and favorable biocompatibility is observed.

  15. Evaluation of magnesium ions release, biocorrosion, and hemocompatibility of MAO/PLLA-modified magnesium alloy WE42.

    PubMed

    Lu, Ping; Cao, Lu; Liu, Yin; Xu, Xinhua; Wu, Xiangfeng

    2011-01-01

    Magnesium alloys may potentially be applied as biodegradable metallic materials in cardiovascular stent. However, the high corrosion rate hinders its clinical application. In this study, a new approach was adopted to control the corrosion rate by fabricating a biocompatible micro-arc oxidation/poly-L-lactic acid (MAO/PLLA) composite coating on the magnesium alloy WE42 substrate and the biocompatibility of the modified samples was investigated. The scanning electronic microscope (SEM) images were used to demonstrate the morphology of the samples before and after being submerged in hanks solution for 4 weeks. The degradation was evaluated through the magnesium ions release rate and electrochemical impedance spectroscopy (EIS) test. The biocompatibility of the samples was demonstrated by coagulation time and hemolysis behavior. The result shows that the poly-L-lactic acid (PLLA) effectively improved the corrosion resistance by sealing the microcracks and microholes on the surface of the MAO coating. The modified samples had good compatibility. © 2010 Wiley Periodicals, Inc.

  16. Effect of ECAP on microstructure and mechanical properties of cast AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Chung, C. W.; Ding, R. G.; Chiu, Y. L.; Gao, W.

    2010-07-01

    An as-cast AZ91 magnesium alloy was processed by Equal Channel Angular Pressing (ECAP) at 320°C. The microstructure and mechanical properties were studied. It has been found that ECAP refines both the grains and precipitates, thus modifies the strength and ductility of the processed alloy. After the first pass of ECAP, the yield stress improves significantly from 71 MPa to 140 MPa.

  17. An in vitro study on the biocompatibility of WE magnesium alloys.

    PubMed

    Ge, Shuping; Wang, Yi; Tian, Jie; Lei, Daoxi; Yu, Qingsong; Wang, Guixue

    2016-04-01

    Magnesium alloys are being actively studied for intravascular stent applications because of their good mechanical strength and biocompatibility. To rule out the high allergenicity of nickel and neurotoxicity of aluminum element, four kinds of WE magnesium alloys (where "W" represents the metallic element Y and "E" represents mixed rare earth (RE) elements; Y: 2.5, 5.0, 6.5, and 7.5 wt %; Nd: 1.0, 2.6, 2.5, and 4.2 wt %; Zr: 0.8 wt %) were chosen for in vitro investigation of their biocompatibility using cell culture. The results showed that, with the increase of rare earth elements in WE magnesium alloys, fibrinogen adsorption decreased and coagulation function was improved. It was also found that WE magnesium alloys promoted the adhesion of endothelial cells. With the increase of adhesion time, adhered cell numbers increased gradually. With 25% extracts, all the WE alloys promoted cell migration, while 100% extracts were not conducive to cell migration. Based on the above results, WE magnesium alloys 5.0WE (5.0Y-2.6Nd-0.8Zr) and 6.5WE (6.5Y-2.5Nd-0.8Zr) have better biocompatibility as compared with that with 2.5WE (2.5Y-1.0Nd-0.8Zr) and 7.5WE (7.5Y-4.2Nd-0.8Zr), and could be as the promising candidate materials for medical stent applications.

  18. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy.

    PubMed

    Ren, Yufu; Zhou, Huan; Nabiyouni, Maryam; Bhaduri, Sarit B

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials.

  19. Forge Welding of Magnesium Alloy to Aluminum Alloy Using a Cu, Ni, or Ti Interlayer

    NASA Astrophysics Data System (ADS)

    Yamagishi, Hideki; Sumioka, Junji; Kakiuchi, Shigeki; Tomida, Shogo; Takeda, Kouichi; Shimazaki, Kouichi

    2015-08-01

    The forge-welding process was examined to develop a high-strength bonding application of magnesium (Mg) alloy to aluminum (Al) alloy under high-productivity conditions. The effect of the insert material on the tensile strength of the joints, under various preheat temperatures and pressures, was investigated by analyzing the reaction layers of the bonded interface. The tensile strengths resulting from direct bonding, using pure copper (Cu), pure nickel (Ni), and pure titanium (Ti) inserts were 56, 100, 119, and 151 MPa, respectively. The maximum joint strength reached 93 pct with respect to the Mg cast billet. During high-pressure bonding, a microscopic plastic flow occurred that contributed to an anchor effect and the generation of a newly formed surface at the interface, particularly prominent with the Ti insert in the form of an oxide layer. The bonded interfaces of the maximum-strength inserts were investigated using scanning electron microscopy-energy-dispersive spectroscopy and electron probe microanalysis. The diffusion reaction layer at the bonded interface consisted of brittle Al-Mg intermetallics having a thickness of approximately 30 μm. In contrast, for the three inserts, the thicknesses of the diffusion reaction layer were infinitely thin. For the pure Ti insert, exhibiting the maximum tensile strength value among the inserts tested, focused ion beam-transmission electron microscopy-EDS analysis revealed a 60-nm-thick Al-Ti reaction layer, which had formed at the bonded interface on the Mg alloy side. Thus, a high-strength Al-Mg bonding method in air was demonstrated, suitable for mass production.

  20. Direct writing of polymeric coatings on magnesium alloy for tracheal stent applications.

    PubMed

    Perkins, Jessica; Xu, Zhigang; Smith, Christopher; Roy, Abhijit; Kumta, Prashant N; Waterman, Jenora; Conklin, Dawn; Desai, Salil

    2015-05-01

    This paper investigates the direct-write inkjet method for depositing multi-layer coatings of biodegradable polymers on magnesium alloy surface. Immersion studies were conducted on Poly(lactic-co-glycolic) acid (PLGA), polycaprolactone (PCL), and poly-ester urethane urea (PEUU) coatings to determine the corrosion behavior of different samples based on their varying degradation properties. Using the inductively coupled plasma spectroscopy, a reduction in magnesium ion concentration was observed from the polymer-coated samples indicative of the lower corrosion rates as compared to the uncoated Mg substrate. Findings also showed correlation between the release of the magnesium ions and the health of fully differentiated normal human bronchial epithelial (NHBE) cells via evaluation of key biomarkers of inflammation and toxicity, cyclooxygenase-2 (COX-2) and lactate dehydrogenase (LDH), respectively. The induction of COX-2 gene expression was proportional to the increase in magnesium exposure. In addition, the release of higher magnesium content from uncoated and PCL polymer coated samples resulted in lower LDH activity based on the favorable response of the NHBE cells. PEUU and PLGA polymer coatings provided good barrier layer corrosion protection. This research evaluates candidate polymer coatings as a source for therapeutic agents and barrier layer to control the corrosion of magnesium alloys for tracheal applications.

  1. Degradation and antibacterial properties of magnesium alloys in artificial urine for potential resorbable ureteral stent applications.

    PubMed

    Lock, Jaclyn Y; Wyatt, Eric; Upadhyayula, Srigokul; Whall, Andrew; Nuñez, Vicente; Vullev, Valentine I; Liu, Huinan

    2014-03-01

    This article presents an investigation on the effectiveness of magnesium and its alloys as a novel class of antibacterial and biodegradable materials for ureteral stent applications. Magnesium is a lightweight and biodegradable metallic material with beneficial properties for use in medical devices. Ureteral stent is one such example of a medical device that is widely used to treat ureteral canal blockages clinically. The bacterial colony formation coupled with the encrustation on the stent surface from extended use often leads to clinical complications and contributes to the failure of indwelling medical devices. We demonstrated that magnesium alloys decreased Escherichia coli viability and reduced the colony forming units over a 3-day incubation period in an artificial urine (AU) solution when compared with currently used commercial polyurethane stent. Moreover, the magnesium degradation resulted in alkaline pH and increased magnesium ion concentration in the AU solution. The antibacterial and degradation properties support the potential use of magnesium-based materials for next-generation ureteral stents. Further studies are needed for clinical translation of biodegradable metallic ureteral stents.

  2. Ballistic Analysis of New Military Grade Magnesium Alloys for Armor Applications

    NASA Astrophysics Data System (ADS)

    Jones, Tyrone L.; Kondoh, Katsuyoshi

    Since 2006, the U.S. Army has been evaluating magnesium (Mg) alloys for ballistic structural applications. While Mg-alloys have been used in military structural applications since WWII, very little research has been done to improve its mediocre ballistic performance. The Army's need for ultra-lightweight armor systems has led to research and development of high strength, high ductility Mg-alloys. The U.S. Army Research Laboratory contracted through International Technology Center-Pacific Contract Number FA-5209-09-P-0158 with the Joining and Welding Research Instituteof Osaka University to develop the next generation of high strength, high ductility Mg-alloys using a novel Spinning Water Atomization Process for rapid solidification. New alloys AMX602 and ZAXE1711 in extruded bar form were characterized for microstructure, mechanical, and ballistic response. Significant increases in ballistic performance were evident when compared to the baseline alloy AZ31B.

  3. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    NASA Astrophysics Data System (ADS)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  4. Applications of Computer Simulation Methods in Plastic Forming Technologies for Magnesium Alloys

    SciTech Connect

    Zhang, S. H.; Zheng, W. T.; Shang, Y. L.; Wu, X.; Palumbo, G.; Tricarico, L.

    2007-05-17

    Applications of computer simulation methods in plastic forming of magnesium alloy parts are discussed. As magnesium alloys possess very poor plastic formability at room temperature, various methods have been tried to improve the formability, for example, suitable rolling process and annealing procedures should be found to produce qualified magnesium alloy sheets, which have the reduced anisotropy and improved formability. The blank can be heated to a warm temperature or a hot temperature; a suitable temperature field is designed, tools should be heated or the punch should be cooled; suitable deformation speed should be found to ensure suitable strain rate range. Damage theory considering non-isothermal forming is established. Various modeling methods have been tried to consider above situations. The following situations for modeling the forming process of magnesium alloy sheets and tubes are dealt with: (1) modeling for predicting wrinkling and anisotropy of sheet warm forming; (2) damage theory used for predicting ruptures in sheet warm forming; (3) modeling for optimizing of blank shape and dimensions for sheet warm forming; (4) modeling in non-steady-state creep in hot metal gas forming of AZ31 tubes.

  5. Preparation of Si-containing oxide coating and biomimetic apatite induction on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Yu, Huijun; Dong, Qing; Dou, Jinhe; Pan, Yaokun; Chen, Chuanzhong

    2016-12-01

    Magnesium and its alloys are recently found important in the field of bone repairing for their ideal mechanical performance and excellent biocompatibility. Micro-arc oxidation (MAO) is a simple, controllable and efficient electrochemistry method that can prepare protective ceramic coatings on magnesium alloys. The properties of the MAO coating, such as thickness, microstructure, roughness and composition, can easily be controlled by adjusting the voltage, current density, duration or the electrolyte concentration. In this work, MAO coatings are prepared on ZK61 magnesium alloy at different voltages. The structure characteristics and element distributions of the coating are investigated by XRD, TEM, SEM and EPMA. The MAO samples are immersed in SBF for 7, 14 and 28 days respectively. The corrosion behaviors of the samples in SBF were also investigated by potentiodynamic polarization curves. The corrosion products were characterized by EDS and FT-IR. The MAO coated ZK61 alloy samples showed excellent corrosion resistance and bioactivity. The MAO method demonstrates a great potential in the preparation of degradable and bioactive orthopedic magnesium-based implants.

  6. Laser beam welding of AZ31B-H24 magnesium alloy.

    SciTech Connect

    Leong, K. H.

    1998-09-29

    The laser beam weldability of AZ31B magnesium alloy was examined with high power CW CO{sub 2} and pulsed Nd:YAG lasers. The low viscosity and surface tension of the melt pool make magnesium more difficult to weld than steel. Welding parameters necessary to obtain good welds were determined for both CW CO{sub 2} and pulsed Nd:YAG lasers. The weldability of the magnesium alloy was significantly better with the Nd:YAG laser. The cause of this improvement was attributed to the higher absorption of the Nd:YAG beam. A lower threshold beam irradiance was required for welding, and a more stable weldpool was obtained.

  7. Effect of Iron Impurity on the Phase Composition, Structure and Properties of Magnesium Alloys Containing Manganese and Aluminum

    NASA Astrophysics Data System (ADS)

    Volkova, E. F.

    2017-07-01

    Results of a study of the interaction between iron impurity and manganese and aluminum alloying elements during formation of phase composition in alloys of the Mg - Mn, Mg - Al, Mg - Al - Mn, and Mg - Al - Zn - Mn systems are presented. It is proved that this interaction results in introduction of Fe into the intermetallic phase. The phase compositions of model magnesium alloys and commercial alloys MA2-1 and MA5 are studied. It is shown that both manganese and aluminum may bind the iron impurity into phases. Composite Fe-containing intermetallic phases of different compositions influence differently the corrosion resistance of magnesium alloys.

  8. Cytocompatibility evaluation of different biodegradable magnesium alloys with human mesenchymal stem cells.

    PubMed

    Niederlaender, J; Walter, M; Krajewski, S; Schweizer, E; Post, M; Schille, Ch; Geis-Gerstorfer, J; Wendel, Hans Peter

    2014-03-01

    In the last few years, the use of biodegradable magnesium (Mg) alloys has evoked great interest in the orthopedic field due to great advantages over long-term implant materials associated with various side effects like allergy and sensitization and consequent implant removal surgeries. However, degradation of these Mg alloys results in ion release, which may cause severe cytotoxicity and undesirable complications after implantation. In this study, we investigated the cytological effects of various Mg alloys on cells that play an important role in bone repair. Eight different magnesium alloys containing varying amounts of Al, Zn, Nd and Y were either incubated directly or indirectly with the osteosarcoma cell line Saos-2 or with uninduced and osteogenically-induced human mesenchymal stem cells (MSCs) isolated from bone marrow specimens obtained from the femoral shaft of patients undergoing total hip replacement. Cell viability, cell attachment and the release of ions were investigated at different time points in vitro. During direct or indirect incubation different cytotoxic effects of the Mg alloys on Saos-2 cells and osteogenically-induced or uninduced MSCs were observed. Furthermore, the concentration of degradation products released from the Mg alloys differed. Overall, Mg alloys MgNd2, MgY4, MgAl9Zn1 and MgY4Nd2 exhibit good cytocompatibility. In conclusion, this study reveals the necessity of cytocompatibility evaluation of new biodegradable magnesium alloys with cells that will get in direct contact to the implant material. Furthermore, the use of standardized experimental in vitro assays is necessary in order to reliably and effectively characterize new Mg alloys before performing in vivo experiments.

  9. A brief review of calcium phosphate conversion coating on magnesium and its alloys

    NASA Astrophysics Data System (ADS)

    Zaludin, Mohd Amin Farhan; Jamal, Zul Azhar Zahid; Jamaludin, Shamsul Baharin; Derman, Mohd Nazree

    2016-07-01

    Recent developments have shown that magnesium is a promising candidate to be used as a biomaterial. Owing to its light weight, biocompatibility and compressive strength comparable with natural bones makes magnesium as an excellent choice for biomaterial. However, high reactivity and low corrosion resistance properties have restricted the application of magnesium as biomaterials. At the moment, several strategies have been developed to solve this problem. Surface modification of magnesium is one of the popular solutions to solve the problem. Among many techniques developed in the surface modification, conversion coating method is one of the simple and effective techniques. From various types of conversion coating, calcium phosphate-based conversion coating is the most suitable for biomedical fields. This paper reviews some studies on calcium phosphate coating on Mg and its alloys via chemical conversion method and discusses some factors determining the coating performance.

  10. Appropriate Mechanochemical Conditions for Corrosion-Fatigue Testing of Magnesium Alloys for Temporary Bioimplant Applications

    NASA Astrophysics Data System (ADS)

    Harandi, Shervin Eslami; Singh Raman, R. K.

    2015-05-01

    Magnesium (Mg) alloys possess great potential as bioimplants. A temporary implant employed as support for the repair of a fractured bone must possess sufficient strength to maintain their mechanical integrity for the required duration of healing. However, Mg alloys are susceptible to sudden cracking or fracture under the simultaneous action of cyclic loading and the corrosive physiological environment, i.e., corrosion fatigue (CF). Investigations of such fracture should be performed under appropriate mechanochemical conditions that appropriately simulate the actual human body conditions. This article reviews the existing knowledge on CF of Mg alloys in simulated body fluid and describes a relatively more accurate testing procedure developed in the authors' laboratory.

  11. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia; Wang, Yaming; Han, Zhiwu; Ren, Luquan

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO3 solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH3(CH2)11Si(OCH3)3). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro-nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  12. Research activities of biomedical magnesium alloys in China

    NASA Astrophysics Data System (ADS)

    Zheng, Yufeng; Gu, Xuenan

    2011-04-01

    The potential application of Mg alloys as bioabsorable/biodegradable implants have attracted much recent attention in China. Advances in the design and biocompatibility evaluation of bio-Mg alloys in China are reviewed in this paper. Bio-Mg alloys have been developed by alloying with the trace elements existing in human body, such as Mg-Ca, Mg-Zn and Mg-Si based systems. Additionally, novel structured Mg alloys such as porous, composited, nanocrystalline and bulk metallic glass alloys were tried. To control the biocorrosion rate of bio-Mg implant to match the self-healing/regeneration rate of the surrounding tissue in vivo, surface modification layers were coated with physical and chemical methods.

  13. Influence of Section Thickness on Microstructure and Mechanical Properties of Squeeze Cast Magnesium Alloy AM60

    NASA Astrophysics Data System (ADS)

    Zhang, Xuezhi; Wang, Meng; Sun, Zhizhong; Hu, Henry

    Squeeze cast light alloys has been approved for advanced engineering design of light integrity automotive applications. An understanding of the effect of section thicknesses on mechanical properties of squeeze cast magnesium alloys is essential for proper design of different applications. The present work studied the microstructure and tensile properties of magnesium alloy AM60 with different section thickness of 6, 10 and 20mm squeeze cast under an applied pressure of 30MPa. The results of tensile testing indicate that the yield strength (YS), ultimate tensile strength (UTS) and elongation (Ef) increase with a decreasing in section thicknesses of squeeze cast AM60. The microstructure analysis shows that the improvement in the tensile properties of squeeze cast AM60 is mainly attributed to the low level of gas porosity and the high content of eutectic phases and fine grain structure which resulted from high solidification rates taking place in the thin section.

  14. Bioresorbable drug-eluting magnesium-alloy scaffold for treatment of coronary artery disease.

    PubMed

    Campos, Carlos M; Muramatsu, Takashi; Iqbal, Javaid; Zhang, Ya-Jun; Onuma, Yoshinobu; Garcia-Garcia, Hector M; Haude, Michael; Lemos, Pedro A; Warnack, Boris; Serruys, Patrick W

    2013-12-16

    The introduction of metallic drug-eluting stents has reduced the risk of restenosis and widened the indications of percutaneous coronary intervention in treatment of coronary artery disease. However, this medical device can induce hypersensitive reaction that interferes with the endothelialization and healing process resulting in late persistent or acquired malapposition of the permanent metallic implant. Delayed endotheliaization and malapposition may lead to late and very late stent thrombosis. Bioresorbable scaffolds (BRS) have been introduced to potentially overcome these limitations, as they provide temporary scaffolding and then disappear, liberating the treated vessel from its cage. Magnesium is an essential mineral needed for a variety of physiological functions in the human body and its bioresorbable alloy has the strength-to-weight ratio comparable with that of strong aluminum alloys and alloy steels. The aim of this review is to present the new developments in Magnesium BRS technology, to describe its clinical application and to discuss the future prospects of this innovative therapy.

  15. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    SciTech Connect

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-07-15

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B{sub 2} intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  16. The effect of PVD coatings on the wear behaviour of magnesium alloys

    SciTech Connect

    Altun, Hikmet Sen, Sadri

    2007-10-15

    In this study, AlN/TiN was coated on magnesium alloys using physical vapour deposition (PVD) technique of DC magnetron sputtering, and the influence of the coating on the wear behaviour of the alloys was examined. A physical vapour deposition system for coating processes, a reciprocating wear system for wear tests, a universal hardness equipment for hardness measurement, a X-ray diffractometer (XRD) for compositional analysis of the coating, and a scanning electron microscopy (SEM) for surface examinations were used. It was determined that the wear resistance of the magnesium alloys can be increased by PVD coatings. However, small structural defects which could arise from the coating process or substrate were observed in the coating layers.

  17. Beating the Miscibility Barrier between Iron Group Elements and Magnesium by High-Pressure Alloying

    SciTech Connect

    Dubrovinskaia, N.; Dubrovinsky, L.; Kantor, I.; Crichton, W. A.; Dmitriev, V.; Prakapenka, V.; Shen, G.; Vitos, L.; Johansson, B.; Ahuja, R.; Abrikosov, I. A.

    2005-12-09

    Iron and magnesium are almost immiscible at ambient pressure. The low solubility of Mg in Fe is due to a very large size mismatch between the alloy components. However, the compressibility of Mg is much higher than that of Fe, and therefore the difference in atomic sizes between elements decreases dramatically with pressure. Based on the predictions of ab initio calculations, we demonstrate in a series of experiments in a multianvil apparatus and in electrically and laser-heated diamond anvil cells that high pressure promotes solubility of magnesium in iron. At the megabar pressure range, more than 10 at. % of Mg can dissolve in Fe and then the alloy can be quenched to ambient conditions. A generality of the concept of high-pressure alloying between immiscible elements is demonstrated by its application to two other Fe group elements, Co and Ni.

  18. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials

    PubMed Central

    Ding, Wenjiang

    2016-01-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg–Nd–Zn–based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants. PMID:27047673

  19. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials.

    PubMed

    Ding, Wenjiang

    2016-06-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg-Nd-Zn-based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants.

  20. Biocompatibility of rapidly solidified magnesium alloy RS66 as a temporary biodegradable metal.

    PubMed

    Willbold, Elmar; Kalla, Katharina; Bartsch, Ivonne; Bobe, Katharina; Brauneis, Maria; Remennik, Sergei; Shechtman, Dan; Nellesen, Jens; Tillmann, Wolfgang; Vogt, Carla; Witte, Frank

    2013-11-01

    Biodegradable magnesium-based alloys are very promising materials for temporary implants. However, the clinical use of magnesium-based alloys is often limited by rapid corrosion and by insufficient mechanical stability. Here we investigated RS66, a magnesium-based alloy with extraordinary physicochemical properties of high tensile strength combined with a high ductility and a homogeneous grain size of ~1 μm which was obtained by rapid solidification processing and reciprocal extrusion. Using a series of in vitro and in vivo experiments, we analyzed the biodegradation behavior and the biocompatibility of this alloy. In vitro, RS66 had no cytotoxic effects in physiological concentrations on the viability and the proliferation of primary human osteoblasts. In vivo, RS66 cylinders were implanted into femur condyles, under the skin and in the muscle of adult rabbits and were monitored for 1, 2, 3, 4 and 8 weeks. After explantation, the RS66 cylinders were first analyzed by microtomography to determine the remaining RS66 alloy and calculate the corrosion rates. Then, the implantation sites were examined histologically for healing processes and foreign body reactions. We found that RS66 was corroded fastest subcutaneously followed by intramuscular and bony implantation of the samples. No clinical harm with transient gas cavities during the first 6 weeks in subcutaneous and intramuscular implantation sites was observed. No gas cavities were formed around the implantation site in bone. The corrosion rates in the different anatomical locations correlated well with the local blood flow prior to implantation. A normal foreign body reaction occurred in all tissues. Interestingly, no enhanced bone formation could be observed around the corroding samples in the condyles. These data show that RS66 is biocompatible, and due to its interesting physicochemical properties, this magnesium alloy is a promising material for biodegradable implants.

  1. In vivo testing of a bioabsorbable magnesium alloy serving as total ossicular replacement prostheses.

    PubMed

    Lensing, Rebecca; Behrens, Peter; Müller, Peter Paul; Lenarz, Thomas; Stieve, Martin

    2014-01-01

    Magnesium alloys have been investigated in different fields of medicine and represent a promising biomaterial for implants due to characteristics like bioabsorbability and osteoinduction. The objective of this study was to evaluate the usability of magnesium as implant material in middle ear surgery. Magnesium implants were placed into the right middle ear of eighteen New Zealand White rabbits. Nine animals were euthanized after four weeks and nine animals after three month. The petrous bones were removed and embedded in epoxy resin. The specimens were then polished, stained and evaluated with the aid of a light microscope. The histological examination revealed a good biocompatibility. After four weeks, a beginning corrosion of the implant's surface and low amount of trabecular bone formation in the area of the stapes base plate was observed. A considerable degradation of implants and obvious bone formation was found three month after implantation. The magnesium alloy used in the present study partly corroded too fast, so that a complete bone reconstruction could not be established in time. The increased osteoinduction on the stapes base plate resulted in a tight bone-implant bonding. Thus, a promising application of magnesium could be a coating of biomaterials in order to improve the bony integration of implants.

  2. Corrosion inhibition of rapidly solidified Mg-3% Zn-15% Al magnesium alloy with sodium carboxylates

    SciTech Connect

    Daloz, D.; Michot, G.; Rapin, C.; Steinmetz, P.

    1998-06-01

    The ability of sodium linear-saturated carboxylates to protect magnesium alloys against aqueous corrosion was characterized. Electrochemical measurements of polarization resistance and corrosion current showed the inhibition efficiency of these compounds is a function of their concentration and of the length of the aliphatic chain. In every case studied, the efficiency increased with immersion time. At pH 8, the best inhibiting behavior was observed with 0.05 M sodium undecanoate. The potential-pH diagram of magnesium in an aqueous solution containing undecanoate anions was generated based upon the solubility determined for magnesium undecanoate (Mg[CH{sub 3}(CH{sub 2}){sub 9}COO]{sub 2}). According to this diagram, the very low corrosion rate was suspected to result from formation of Mg(CH{sub 3}[CH{sub 2}]{sub 9}COO){sub 2}. Infrared spectrometry carried out on both the synthesized magnesium carboxylate and the product from the magnesium alloy surface after inhibitive treatment confirmed this hypothesis.

  3. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-10-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  4. Evaluation of magnesium alloys with alternative surface finishing for the proliferation and chondro-differentiation of human mesenchymal stem cells

    NASA Astrophysics Data System (ADS)

    Trinidad, J.; Arruebarrena, G.; Sáenz De Argandoña, E.; Ruiz De Eguino, G.; Infante, A.; Rodríguez, C. I.

    2010-11-01

    Articular cartilage has little capacity for self-repair. As a result, continuous mechanical stress can lead to the degradation of articular cartilage, culminating in progressive damage and joint degeneration. Tissue engineering has arisen as a promising therapeutic approach to cartilage repair. Magnesium alloys are one of the most important metallic biomaterials emerging in this area due to their biocompatibility, bio-absorbability and especially to their mechanical properties. These properties make magnesium alloys a promising biomaterial in the regeneration of cartilage tissue. Objective. This study was undertaken to analyze the influence of surface characteristics of magnesium alloys in the adhesion, proliferation and differentiation of human mesenchymal stem cells (MSCs). Methods. Two commercial magnesium alloys (AZ31B and ZM21) were subjected to different treatments in order to obtain four different surfaces in each alloy. Human MSCs were seeded into the magnesium alloys and analyzed for their proliferation and chondrogenesis differentiation ability. Results. Human MSCs showed a greater proliferation and chondro-differentiation when cultured in the ZM21 magnesium alloy with a surface finishing of fine sanding, polishing, and etching.

  5. In vitro interactions of blood, platelet, and fibroblast with biodegradable magnesium-zinc-strontium alloys.

    PubMed

    Nguyen, T Y; Cipriano, A F; Guan, Ren-Guo; Zhao, Zhan-Yong; Liu, Huinan

    2015-09-01

    Magnesium (Mg) alloy is an attractive class of metallic biomaterial for cardiovascular applications due to its biodegradability and mechanical properties. In this study, we investigated the degradation in blood, thrombogenicity, and cytocompatibility of Magnesium-Zinc-Strontium (Mg-Zn-Sr) alloys, specifically four Mg-4 wt % Zn-xSr (x = 0.15, 0.5, 1, and 1.5 wt %) alloys, together with pure Mg control and relevant reference materials for cardiovascular applications. Human whole blood and platelet rich plasma (PRP) were used as the incubation media to investigate the degradation behavior of the Mg-Zn-Sr alloys. The results showed that the PRP had a greater pH increase and greater concentration of Mg(2+) ions when compared with whole blood after 2 h of incubation with the same respective Mg alloys, suggesting that the Mg alloys degraded faster in PRP than in whole blood. The Mg alloy with 4 wt % Zn and 0.15 wt % Sr (named as ZSr41A) was identified as the most promising alloy for cardiovascular stent applications, because it showed slower degradation and less thrombogenicity, as indicated by the lower concentrations of Mg(2+) ions released and less deposition of platelets. Additionally, ZSr41 alloys were cytocompatible with fibroblasts in direct exposure culture in which the cells adhered and proliferated around the samples, with no statistical difference in cell adhesion density compared with the blank reference. Future studies on the ZSr41 alloys are necessary to investigate their direct interactions with other important cells in cardiovascular system, such as vascular endothelial cells and smooth muscle cells.

  6. In vivo monitoring the biodegradation of magnesium alloys with an electrochemical H2 sensor.

    PubMed

    Zhao, Daoli; Wang, Tingting; Kuhlmann, Julia; Dong, Zhongyun; Chen, Shuna; Joshi, Madhura; Salunke, Pravahan; Shanov, Vesselin N; Hong, Daeho; Kumta, Prashant N; Heineman, William R

    2016-05-01

    Monitoring the biodegradation process of magnesium and its alloys in vivo is challenging. Currently, this process is monitored by micro-CT and X-ray imaging in vivo, which require large and costly instrumentation. Here we report a simple and effective methodology to monitor the biodegradation process in vivo by sensing H2 transdermally above a magnesium sample implanted subcutaneously in a mouse. An electrochemical H2 microsensor was used to measure the biodegradation product H2 at the surface of the skin for two magnesium alloys (ZK40 and AZ31) and one high purity magnesium single crystal (Mg8H). The sensor was able to easily detect low levels of H2 (30-400μM) permeating through the skin with a response time of about 30s. H2 levels were correlated with the biodegradation rate as determined from weight loss measurements of the implants. This new method is noninvasive, fast and requires no major equipment. Biomedical devices such as plates and screws used for broken bone repair are being developed out of biodegradable magnesium alloys that gradually dissolve when no longer needed. This avoids subsequent removal by surgery, which may be necessary if complications arise. A rapid, non-invasive means for monitoring the biodegradation process in vivo is needed for animal testing and point of care (POC) evaluation of patients. Here we report a novel, simple, fast, and noninvasive method to monitor the biodegradation of magnesium in vivo by measuring the biodegradation product H2 with an electrochemical H2 sensor. Since H2 rapidly permeates through biological tissue, measurements are made by simply pressing the sensor tip against the skin above the implant; the response is within 30s. Copyright © 2016 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  7. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-01

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  8. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    SciTech Connect

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-17

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  9. Fabrication of a Delaying Biodegradable Magnesium Alloy-Based Esophageal Stent via Coating Elastic Polymer

    PubMed Central

    Yuan, Tianwen; Yu, Jia; Cao, Jun; Gao, Fei; Zhu, Yueqi; Cheng, Yingsheng; Cui, Wenguo

    2016-01-01

    Esophageal stent implantation can relieve esophageal stenosis and obstructions in benign esophageal strictures, and magnesium alloy stents are a good candidate because of biodegradation and biological safety. However, biodegradable esophageal stents show a poor corrosion resistance and a quick loss of mechanical support in vivo. In this study, we chose the elastic and biodegradable mixed polymer of Poly(ε-caprolactone) (PCL) and poly(trimethylene carbonate) (PTMC) as the coated membrane on magnesium alloy stents for fabricating a fully biodegradable esophageal stent, which showed an ability to delay the degradation time and maintain mechanical performance in the long term. After 48 repeated compressions, the mechanical testing demonstrated that the PCL-PTMC-coated magnesium stents possess good flexibility and elasticity, and could provide enough support against lesion compression when used in vivo. According to the in vitro degradation evaluation, the PCL-PTMC membrane coated on magnesium was a good material combination for biodegradable stents. During the in vivo evaluation, the proliferation of the smooth muscle cells showed no signs of cell toxicity. Histological examination revealed the inflammation scores at four weeks in the magnesium-(PCL-PTMC) stent group were similar to those in the control group (p > 0.05). The α-smooth muscle actin layer in the media was thinner in the magnesium-(PCL-PTMC) stent group than in the control group (p < 0.05). Both the epithelial and smooth muscle cell layers were significantly thinner in the magnesium-(PCL-PTMC) stent group than in the control group. The stent insertion was feasible and provided reliable support for at least four weeks, without causing severe injury or collagen deposition. Thus, this stent provides a new stent for the treatment of benign esophageal stricture and a novel research path in the development of temporary stents in other cases of benign stricture. PMID:28773505

  10. Fabrication of a Delaying Biodegradable Magnesium Alloy-Based Esophageal Stent via Coating Elastic Polymer.

    PubMed

    Yuan, Tianwen; Yu, Jia; Cao, Jun; Gao, Fei; Zhu, Yueqi; Cheng, Yingsheng; Cui, Wenguo

    2016-05-17

    Esophageal stent implantation can relieve esophageal stenosis and obstructions in benign esophageal strictures, and magnesium alloy stents are a good candidate because of biodegradation and biological safety. However, biodegradable esophageal stents show a poor corrosion resistance and a quick loss of mechanical support in vivo. In this study, we chose the elastic and biodegradable mixed polymer of Poly(ε-caprolactone) (PCL) and poly(trimethylene carbonate) (PTMC) as the coated membrane on magnesium alloy stents for fabricating a fully biodegradable esophageal stent, which showed an ability to delay the degradation time and maintain mechanical performance in the long term. After 48 repeated compressions, the mechanical testing demonstrated that the PCL-PTMC-coated magnesium stents possess good flexibility and elasticity, and could provide enough support against lesion compression when used in vivo. According to the in vitro degradation evaluation, the PCL-PTMC membrane coated on magnesium was a good material combination for biodegradable stents. During the in vivo evaluation, the proliferation of the smooth muscle cells showed no signs of cell toxicity. Histological examination revealed the inflammation scores at four weeks in the magnesium-(PCL-PTMC) stent group were similar to those in the control group (p > 0.05). The α-smooth muscle actin layer in the media was thinner in the magnesium-(PCL-PTMC) stent group than in the control group (p < 0.05). Both the epithelial and smooth muscle cell layers were significantly thinner in the magnesium-(PCL-PTMC) stent group than in the control group. The stent insertion was feasible and provided reliable support for at least four weeks, without causing severe injury or collagen deposition. Thus, this stent provides a new stent for the treatment of benign esophageal stricture and a novel research path in the development of temporary stents in other cases of benign stricture.

  11. Effect of Corrosion Resistant Coatings on the Fatigue Strength of Cast Magnesium Alloys

    DTIC Science & Technology

    1977-08-01

    Composition of the Magnezium Castings ............... 8 II Tensile Properties of th4 Magnesium Castings ................ 8 If! R. R. Moore Rotating Beem...16 um) thick, were provided. The chemical compositions are given in table I. The heat treatment and merhAnical properties are given in table II...Table I Chemical Composition of the Magnesium Castings* Alloy/Element Al Zn Ce Zr Mg AZ91 8.75 0.81 - - Bal. ZE41 - 3.71 1.44 0.89 Bal. EZ33 - 2.57 2.94

  12. A fundamental study on the structural integrity of magnesium alloys joined by friction stir welding

    NASA Astrophysics Data System (ADS)

    Rao, Harish Mangebettu

    The goal of this research is to study the factors that influence the physical and mechanical properties of lap-shear joints produced using friction stir welding. This study focuses on understanding the effect of tool geometry and weld process parameters including the tool rotation rate, tool plunge depth and dwell time on the mechanical performance of similar magnesium alloy and dissimilar magnesium to aluminum alloy weld joints. A variety of experimental activities were conducted including tensile and fatigue testing, fracture surface and failure analysis, microstructure characterization, hardness measurements and chemical composition analysis. An investigation on the effect of weld process conditions in friction stir spot welding of magnesium to magnesium produced in a manner that had a large effective sheet thickness and smaller interfacial hook height exhibited superior weld strength. Furthermore, in fatigue testing of friction stir spot welded of magnesium to magnesium alloy, lap-shear welds produced using a triangular tool pin profile exhibited better fatigue life properties compared to lap-shear welds produced using a cylindrical tool pin profile. In friction stir spot welding of dissimilar magnesium to aluminum, formation of intermetallic compounds in the stir zone of the weld had a dominant effect on the weld strength. Lap-shear dissimilar welds with good material mixture and discontinues intermetallic compounds in the stir zone exhibited superior weld strength compared to lap-shear dissimilar welds with continuous formation of intermetallic compounds in the stir zone. The weld structural geometry like the interfacial hook, hook orientation and bond width also played a major role in influencing the weld strength of the dissimilar lap-shear friction stir spot welds. A wide scatter in fatigue test results was observed in friction stir linear welds of aluminum to magnesium alloys. Different modes of failure were observed under fatigue loading including crack

  13. Effects of Oxidation Time on Micro-arc Oxidized Coatings of Magnesium Alloy AZ91D in Aluminate Solution

    NASA Astrophysics Data System (ADS)

    Mu, Weiyi; Li, Zhengxian; Du, Jihong; Luo, Ruixue; Xi, Zhengping

    Micro-arc oxidation coatings were prepared on magnesium alloy AZ91D at different oxidation times in aluminate solution. The effects of the oxidation time on the microstructure, growth rate and corrosion resistance of the coatings were investigated. The results indicate that the coatings are uniform in thickness and mainly composed of MgAl2O4 and MgO. There were many residual discharging channels on the coatings surface. The coatings improved the corrosion resistance of magnesium alloy AZ91D considerably. With increased oxidation time, the crystalline substances content and thickness of the coatings increased, while the growth rate of the coatings decreased, and the resulting coatings surface had lower porosity and larger pore sizes. In addition, the corrosion resistance of the coatings on magnesium alloy AZ91D surfaces is superior to the magnesium alloy AZ91D substrate in the NaCl solution, and the effect is more remarkable with longer oxidation times.

  14. RGDC Peptide-Induced Biomimetic Calcium Phosphate Coating Formed on AZ31 Magnesium Alloy

    PubMed Central

    Cao, Lin; Wang, Lina; Fan, Lingying; Xiao, Wenjun; Lin, Bingpeng; Xu, Yimeng; Liang, Jun; Cao, Baocheng

    2017-01-01

    Magnesium alloys as biodegradable metal implants have received a lot of interest in biomedical applications. However, magnesium alloys have extremely high corrosion rates a in physiological environment, which have limited their application in the orthopedic field. In this study, calcium phosphate compounds (Ca–P) coating was prepared by arginine–glycine–aspartic acid–cysteine (RGDC) peptide-induced mineralization in 1.5 simulated body fluid (SBF) to improve the corrosion resistance and biocompatibility of the AZ31 magnesium alloys. The adhesion of Ca–P coating to the AZ31 substrates was evaluated by a scratch test. Corrosion resistance and cytocompatibility of the Ca–P coating were investigated. The results showed that the RGDC could effectively promote the nucleation and crystallization of the Ca–P coating and the Ca–P coating had poor adhesion to the AZ31 substrates. The corrosion resistance and biocompatibility of the biomimetic Ca–P coating Mg alloys were greatly improved compared with that of the uncoated sample. PMID:28772717

  15. Effect of Precipitate Shape and Habit on Mechanical Asymmetry in Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Robson, Joseph D.; Stanford, Nicole; Barnett, Matthew R.

    2013-07-01

    Asymmetric yield behavior in tension and compression is a common and usually undesirable feature of wrought magnesium alloys. To prevent yield asymmetry, it is necessary to favor slip over twinning, as it is the unidirectional nature of twinning combined with the strong textures produced in wrought magnesium alloys that produce yield asymmetry. In this article, the potential to use precipitates to strengthen selectively against twin growth is discussed. The effect of precipitate's shape and habit on strengthening of slip and twinning is calculated using simple Orowan-based models. It is shown that basal plate precipitates, although being poor strengtheners against basal slip, are good strengtheners against twin growth. This is because they produce the maximum unrelaxed back-stress when they remain unsheared inside the twin. The predictions of the model have been validated against experiments for two alloys that form different precipitate types: AZ91 (basal plates). and Z5 (c-axis rods). Crystal plasticity modeling has been used to predict that an optimized distribution of basal plate precipitates is expected to strongly reduce yield asymmetry, even in strongly textured magnesium alloy.

  16. A Feasiblity Study on Spot Friction Welding of Magnesium Alloy AZ31

    SciTech Connect

    Santella, Michael L; Pan, Dr. Tsung-Yu; Frederick, David Alan; Schwartz, William

    2007-01-01

    Spot friction welding (SFW) is a novel variant of the linear friction stir welding process with the potential to create strong joints between similar, as well as dissimilar sheet metals. It is particularly suitable for soft, low melting point metals such as aluminum, magnesium, and their alloys where resistance spot welding can cause defects such as voids, trapped gas and micro-cracks due to the intense heat requirement for joint formation. Up to now, spot friction welding has focused primarily on aluminum alloys. This paper presents a feasibility study on spot friction welding of AZ31, a wrought magnesium alloy available in sheet form. Lap joints of 1.58-mm-thick magnesium alloy AZ31B-O sheet were produced by spot friction welding. The spot welds were made in 2 sec with 15-mm-diameter pin tool rotating at 500-2,000 rpm. The tool was inserted into 2-sheet stack-ups to depths of either 2.4 or 2.8 mm relative to the top sheet surface. Tensile-shear testing showed that joint strengths up to 4.75 kN were obtained. The removal of surface oxides from the sheets prior to welding increased lap shear strengths about 50% at the 2.4-mm insertion depth and it promoted failure by nugget pull-out rather than by interface separation.

  17. Properties of shaped castings made of modern cast VML18 and VML20 magnesium alloys manufactured by new methods

    NASA Astrophysics Data System (ADS)

    Leonov, A. A.; Duyunova, V. A.; Uridiya, Z. P.; Trofimov, N. V.

    2016-11-01

    The methods of casting of modern magnesium alloys (corrosion-resistant Mg-Al-Zn VML18 alloy and a high-strength Mg-Zn-Zr VML20 alloy) into the temporary molds made of cold-hardening mixtures and the molds produced by 3D printing are considered. The mechanical properties (ultimate tensile strength, yield strength, impact toughness), the corrosion properties, and the microstructure of the ingots are studied. The experimental results are used to choose the molds and the methods of casting of the parts of the control system of advanced aircrafts, which are made of modern cast magnesium alloys VML18 and VML20.

  18. Application of Neutron Diffraction in Characterization of Texture Evolution during High-Temperature Creep in Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Sediako, D.; Shook, S.; Vogel, S.; Sediako, A.

    A good combination of room-temperature and elevated temperature strength and ductility, good salt-spray corrosion resistance and excellent diecastability are frequently among the main characteristics considered when developing a new magnesium alloy. Unfortunately, much less effort has been expended developing wrought-stock alloys for high temperature applications. Extrudability and high temperature performance of wrought material becomes an important factor in an effort to develop new wrought alloys and processing technologies. This paper shows some results obtained from creep testing and studies of in-creep texture evolution, for several wrought magnesium alloys developed for use in elevated-temperature applications.

  19. Bio-Corrosion of Magnesium Alloys for Orthopaedic Applications

    PubMed Central

    Brooks, Emily K.; Ehrensberger, Mark T.

    2017-01-01

    Three Mg alloys, Mg–1.34% Ca–3% Zn (MCZ), Mg–1.34% Ca–3% Zn–0.2% Sr (MCZS), and Mg–2% Sr (MS), were examined to understand their bio-corrosion behavior. Electrochemical impedance spectroscopy and polarization scans were performed after 6 days of immersion in cell culture medium, and ion release and changes in media pH were tracked over a 28 day time period. Scanning electron microscopy (SEM) of alloy microstructure was performed to help interpret the results of the electrochemical testing. Results indicate that corrosion resistance of the alloys is as follows: MCZ > MCZS > MS. PMID:28862647

  20. In vitro degradation and mechanical integrity of calcium-containing magnesium alloys in modified-simulated body fluid.

    PubMed

    Kannan, M Bobby; Raman, R K Singh

    2008-05-01

    The successful applications of magnesium-based alloys as degradable orthopaedic implants are mainly inhibited due to their high degradation rates in physiological environment and consequent loss in the mechanical integrity. This study examines the degradation behaviour and the mechanical integrity of calcium-containing magnesium alloys using electrochemical techniques and slow strain rate test (SSRT) method, respectively, in modified-simulated body fluid (m-SBF). Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) results showed that calcium addition enhances the general and pitting corrosion resistances of magnesium alloys significantly. The corrosion current was significantly lower in AZ91Ca alloy than that in AZ91 alloy. Furthermore, AZ91Ca alloy exhibited a five-fold increase in the surface film resistance than AZ91 alloy. The SSRT results showed that the ultimate tensile strength and elongation to fracture of AZ91Ca alloy in m-SBF decreased only marginally (approximately 15% and 20%, respectively) in comparison with these properties in air. The fracture morphologies of the failed samples are discussed in the paper. The in vitro study suggests that calcium-containing magnesium alloys to be a promising candidate for their applications in degradable orthopaedic implants, and it is worthwhile to further investigate the in vivo corrosion behaviour of these alloys.

  1. Synthesis and Characterization of Magnesium-Alloyed Hematite Thin Films

    NASA Astrophysics Data System (ADS)

    Tang, Houwen; Matin, M. A.; Wang, Heli; Al-Jassim, Mowafak; Turner, John; Yan, Yanfa

    2012-11-01

    We have synthesized pure and Mg-alloyed hematite thin films on F-doped, SnO2-coated glass substrates by radiofrequency magnetron cosputtering of iron oxide with and without MgO sources in mixed Ar/O2 and mixed N2/O2 ambient. We found that hematite films deposited in N2/O2 ambient exhibited much poorer crystallinity than those deposited in Ar/O2 ambient. We determined that Mg alloying led to increased crystallinity and bandgap. Furthermore, we found that Mg alloying inverted the type of conductivity of the thin films: pure hematite thin films exhibited n-type conductivity, whereas Mg-alloyed hematite thin films exhibited p-type conductivity.

  2. Wear and Corrosion Properties of 316L-SiC Composite Coating Deposited by Cold Spray on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Jie; Ma, Bing; Liu, Guang; Song, Hui; Wu, Jinming; Cui, Lang; Zheng, Ziyun

    2017-08-01

    In order to improve the wear and corrosion resistance of commonly used magnesium alloys, 316L stainless steel coating and 316L-SiC composite coating have been deposited directly on commercial AZ80 magnesium alloy using cold spraying technology (CS). The microstructure, hardness and bonding strength of as-sprayed coatings were studied. Their tribological properties sliding against Si3N4 and GCr15 steel under unlubricated conditions were evaluated by a ball-on-disk tribometer. Corrosion behaviors of coated samples were also evaluated and compared to that of uncoated magnesium alloy substrate in 3.5 wt.% NaCl solution by electrochemical measurements. Scanning electron microscopy was used to characterize the corresponding wear tracks and corroded surfaces to determine wear and corrosion mechanisms. The results showed that the as-sprayed coatings possessed higher microhardness and more excellent wear resistance than magnesium alloy substrate. Meanwhile, 316L and 316L-SiC coating also reduced the corrosion current density of magnesium alloy and the galvanic corrosion of the substrates was not observed after 200-h neutral salt spray exposure, which demonstrated that corrosion resistance of a magnesium alloy substrate could be greatly improved by cold-sprayed stainless steel-based coatings.

  3. Effect of Mucin and Bicarbonate Ion on Corrosion Behavior of AZ31 Magnesium Alloy for Airway Stents

    PubMed Central

    Jang, Yongseok; Owuor, Daniel; Waterman, Jenora T.; White, Leon; Collins, Boyce; Sankar, Jagannathan; Gilbert, Thomas W.; Yun, Yeoheung

    2014-01-01

    The biodegradable ability of magnesium alloys is an attractive feature for tracheal stents since they can be absorbed by the body through gradual degradation after healing of the airway structure, which can reduce the risk of inflammation caused by long-term implantation and prevent the repetitive surgery for removal of existing stent. In this study, the effects of bicarbonate ion (HCO3−) and mucin in Gamble’s solution on the corrosion behavior of AZ31 magnesium alloy were investigated, using immersion and electrochemical tests to systematically identify the biodegradation kinetics of magnesium alloy under in vitro environment, mimicking the epithelial mucus surfaces in a trachea for development of biodegradable airway stents. Analysis of corrosion products after immersion test was performed using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD). Electrochemical impedance spectroscopy (EIS) was used to identify the effects of bicarbonate ions and mucin on the corrosion behavior of AZ31 magnesium alloys with the temporal change of corrosion resistance. The results show that the increase of the bicarbonate ions in Gamble’s solution accelerates the dissolution of AZ31 magnesium alloy, while the addition of mucin retards the corrosion. The experimental data in this work is intended to be used as foundational knowledge to predict the corrosion behavior of AZ31 magnesium alloy in the airway environment while providing degradation information for future in vivo studies. PMID:28788166

  4. Wear and Corrosion Properties of 316L-SiC Composite Coating Deposited by Cold Spray on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Jie; Ma, Bing; Liu, Guang; Song, Hui; Wu, Jinming; Cui, Lang; Zheng, Ziyun

    2017-06-01

    In order to improve the wear and corrosion resistance of commonly used magnesium alloys, 316L stainless steel coating and 316L-SiC composite coating have been deposited directly on commercial AZ80 magnesium alloy using cold spraying technology (CS). The microstructure, hardness and bonding strength of as-sprayed coatings were studied. Their tribological properties sliding against Si3N4 and GCr15 steel under unlubricated conditions were evaluated by a ball-on-disk tribometer. Corrosion behaviors of coated samples were also evaluated and compared to that of uncoated magnesium alloy substrate in 3.5 wt.% NaCl solution by electrochemical measurements. Scanning electron microscopy was used to characterize the corresponding wear tracks and corroded surfaces to determine wear and corrosion mechanisms. The results showed that the as-sprayed coatings possessed higher microhardness and more excellent wear resistance than magnesium alloy substrate. Meanwhile, 316L and 316L-SiC coating also reduced the corrosion current density of magnesium alloy and the galvanic corrosion of the substrates was not observed after 200-h neutral salt spray exposure, which demonstrated that corrosion resistance of a magnesium alloy substrate could be greatly improved by cold-sprayed stainless steel-based coatings.

  5. Process Influences on Laser-beam Melting of the Magnesium Alloy AZ91

    NASA Astrophysics Data System (ADS)

    Schmid, Dominik; Renza, Johanna; Zaeh, Michael F.; Glasschroeder, Johannes

    Magnesium's great lightweight potential and high biocompatibility render laser-beam melting of this metal increasingly interesting. Despite recent research activities in this field, the properties thereby achieved are still inadequate for industrial or medical use. Low surface quality caused by powder sintered to parts' boundaries is one of the main problems. This effect is discussed theoretically and examined on single tracks of the magnesium alloy AZ91. Welding-penetration depth and width was measured on a magnesium plate with and without a powder layer. For the derivation of suitable process parameters, structures with incrementally increasing hatch distances were built and microscopically analyzed. The influence on defect percentage and hardness of the parts was determined based on specimens manufactured with different layer thicknesses. The influence of the oxygen content on solids was analyzed by varying the process atmosphere.

  6. Structural stability of ultra-fine grained magnesium alloys processed by equal channel angular pressing

    NASA Astrophysics Data System (ADS)

    Janeček, M.; Krajňák, T.; Minárik, P.; Čížek, J.; Stráská, J.; Stráský, J.

    2017-05-01

    Structural stability of two magnesium alloys AZ31 (MgAlZn) and AX41 (MgAlCa) processed by equal channel angular pressing is investigated. The mechanical properties, microstructure evolution and dislocation density were studied by microhardness, electron back scatter diffraction and positron annihilation spectroscopy, respectively. The loss of microstructure stability at high temperatures and the coarsening of the ultrafine-grained structure as a result of isochronal annealing is accompanied by the sharp decrease of microhardness and the decrease of dislocation density. The differences in thermal stability of both alloys are related to different conditions of ECAP pressing and the phase stability, namely the presence of stable Al2Ca precipitates in AX41 alloy. Microscopic mechanisms controlling the structure stability of both alloys are discussed.

  7. Development of Laser Surface Technologies for Anti-Corrosion on Magnesium Alloys: a Review

    NASA Astrophysics Data System (ADS)

    Sun, Rujian; Guan, Yingchun; Zhu, Ying

    2016-03-01

    Magnesium (Mg) alloys have been increasingly used in industries and biomaterial fields due to low density, high specific strength and biodegradability. However, poor surface-related properties are major factors that limit their practical applications. This paper mainly focuses on laser-based anti-corrosion technologies for Mg alloys, beginning with a brief review of conventional methods, and then demonstrates the feasibility of laser surface technologies including laser surface melting (LSM), laser surface alloying (LSA), laser surface cladding (LSC) and laser shock peening (LSP) in achieving enhancement of corrosion resistance. The mechanism and capability of each technique in corrosion resistance is carefully discussed. Finally, an outlook of the development of laser surface technology for Mg alloy is further concluded, aiming to serve as a guide for further research both in industry applications and biomedical devices.

  8. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  9. Discharge and Corrosion Performance of AP65 Magnesium Alloy in Simulated Seawater: Effect of Temperature

    NASA Astrophysics Data System (ADS)

    Wang, Naiguang; Wang, Richu; Peng, Chaoqun; Peng, Bing; Feng, Yan; Hu, Chengwang

    2014-12-01

    The discharge and corrosion performance of AP65 magnesium alloy in simulated seawater with different temperatures is investigated by electrochemical techniques and corrosion morphology observation. The results indicate that AP65 alloy can hardly be activated at a large current density in the 0 °C simulated seawater, whereas the activation time is shortened, and the potential exhibits a significantly negative shift in the 35 °C simulated seawater. However, the increase in temperature promotes the localized corrosion and thus is detrimental to the anode efficiency of AP65 alloy. Moreover, the effect of seawater temperature and current density on the surface morphology of AP65 alloy during the discharge process is also analyzed.

  10. The Influence of Novel Alloying Additions on the Performance of Magnesium Alloy AZ31B

    DTIC Science & Technology

    2013-11-01

    influence of the respective alloying addition (s), a relatively simple Mg alloy (AZ31B) was chosen as the baseline material. Because this alloy has been...in which the effect of alloying additions would be readily observed, and (2) this alloy has already been specified for potential use as an armor...the addition of alloying elements often results in only one property of interest (e.g., strength, corrosion performance, toughness, etc.) being

  11. Effect of Ca and Rare Earth Elements on Impression Creep Properties of AZ91 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Nami, B.; Razavi, H.; Mirdamadi, S.; Shabestari, S. G.; Miresmaeili, S. M.

    2010-08-01

    Creep properties of AZ91 magnesium alloy and AZRC91 (AZ91 + 1 wt pct RE + 1.2 wt pct Ca) alloy were investigated using the impression creep method. It was shown that the creep properties of AZ91 alloy are significantly improved by adding Ca and rare earth (RE) elements. The improvement in creep resistance is mainly attributed to the reduction in the amount and continuity of eutectic β(Mg17Al12) phase as well as the formation of new Al11RE3 and Al2Ca intermetallic compounds at interdendritic regions. It was found that the stress exponent of minimum creep rate, n, varies between 5.69 and 6 for AZ91 alloy and varies between 5.81 and 6.46 for AZRC91 alloy. Activation energies of 120.9 ± 8.9 kJ/mol and 100.6 ± 7.1 kJ/mol were obtained for AZ91 and AZRC91 alloys, respectively. It was shown that the lattice and pipe-diffusion-controlled dislocation climb are the dominant creep mechanisms for AZ91 and AZRC91 alloys, respectively. The constitutive equations, correlating the minimum creep rate with temperature and stress, were also developed for both alloys.

  12. Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications.

    PubMed

    Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

    2016-11-01

    Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications.

  13. Study of Coating Growth Behavior During the Plasma Electrolytic Oxidation of Magnesium Alloy ZK60

    NASA Astrophysics Data System (ADS)

    Qiu, Zhaozhong; Wang, Rui; Zhang, Yushen; Qu, Yunfei; Wu, Xiaohong

    2015-04-01

    Plasma electrolytic oxidation technique was used to coat ZK60 magnesium alloy in a silicate-based electrolyte. Effects of oxidation time on the morphology, phase structure, and corrosion resistance of the resulting coatings were systematically investigated by scanning electron microscopy, energy-dispersive spectrometry, x-ray diffraction, x-ray photoelectron spectroscopy, and potentiodynamic polarization. The main components of the inner and the outer coating layers were MgO and Mg2SiO4, respectively. It was also found that the oxidation time has a significant impact on the corrosion resistance properties of the coatings. The coating obtained within the oxidation time of 360 s exhibited a corrosion current of 7.6 × 10-8 A/cm2 in 3.5 wt.% NaCl solution, which decreased significantly when comparing with the pristine magnesium alloy.

  14. Fatigue behaviour of friction stir processed AZ91 magnesium alloy produced by high pressure die casting

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; De Marco, P.P.

    2007-03-15

    The room temperature fatigue properties of AZ91 magnesium alloy produced by high pressure die casting (HPDC) as cast, heat treated, friction stir processed (FSP) and FSP and heat treated were studied. The fatigue properties of the material were evaluated for the HPDC magnesium alloy in the as-received state and after a solution treatment at 415 deg. C for 2 h and an ageing treatment at 220 deg. C for 4 h. The heat treatment resulted in a significant increase in the fatigue properties of the HPDC material, while no significance influence of heat treatment was recorded in the FSP condition. The morphology of fracture surfaces was examined by employing a field emission gun scanning electron microscope (FEGSEM)

  15. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  16. Investigation of interfacial interaction between uncoated and coated carbon fibres and the magnesium alloy AZ91.

    PubMed

    Dorner-Reisel, A; Nishida, Y; Klemm, V; Nestler, K; Marx, G; Müller, E

    2002-10-01

    Unidirectionally reinforced metal-matrix composites with a fibre volume content between 63 and 68% were processed by squeeze casting using T800 H carbon fibres and the magnesium alloy AZ91. The surface of the fibres was prepared by thermal desizing of the fibres or by deposition of a pyrolytic carbon (pyC) coating. Different interfacial conditions could be identified by transmission electron microscopy (TEM) and the single-fibre push-in test. TEM confirmed the formation of needle-like phases at the fibre surface or, for coated fibres, within the pyrolytic carbon coating. During loading by the Vickers type indenter an intense response was observed for composites of coated fibres and the magnesium alloy. This could by caused by stick-slip effects within the pyrolytic carbon coating.

  17. Remanufacture of Zirconium-Based Conversion Coatings on the Surface of Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Zhe; Jin, Guo; Song, Jiahui; Cui, Xiufang; Cai, Zhaobing

    2017-04-01

    Brush plating provides an effective method for creating a coating on substrates of various shapes. A corroded zirconium-based conversion coating was removed from the surface of a magnesium alloy and then replaced with new coatings prepared via brush plating. The structure and composition of the remanufactured coating were determined via x-ray photoelectron spectroscopy, x-ray diffraction, and Fourier transform infrared spectroscopy. The results revealed that the coatings consist of oxide, fluoride, and tannin-related organics. The composition of the coatings varied with the voltage. Furthermore, as revealed via potentiodynamic polarization spectroscopy, these coatings yielded a significant increase in the corrosion resistance of the magnesium alloy. The friction coefficient remained constant for almost 300s during wear resistance measurements performed under a 1-N load and dry sliding conditions, indicating that the remanufactured coatings provide effective inhibition to corrosion.

  18. Crystal Plasticity Finite Element Analysis of Loading-Unloading Behaviour in Magnesium Alloy Sheet

    SciTech Connect

    Hama, Takayuki; Fujimoto, Hitoshi; Takuda, Hirohiko

    2010-06-15

    Magnesium alloy sheets exhibit strong inelastic response during unloading. In this study crystal plasticity finite element analysis of loading-unloading behaviour during uniaxial tension in a rolled magnesium alloy sheet was carried out, and the mechanism of this inelastic response was examined in detail in terms of macroscopic and mesoscopic deformations. The unloading behaviour obtained by the simulation was in good agreement with the experiment in terms of variation with stress of instantaneous tangent modulus during unloading. Variations of activities of each family of slip systems during the deformation showed that the activation of basal slip systems is the largest during unloading, and the slip direction during unloading is opposite from during loading. These results indicated that one of the factors of the inelastic behaviour during unloading is the fact that the basal slip systems are easily activated during unloading because of their low strengths.

  19. Remanufacture of Zirconium-Based Conversion Coatings on the Surface of Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Zhe; Jin, Guo; Song, Jiahui; Cui, Xiufang; Cai, Zhaobing

    2017-03-01

    Brush plating provides an effective method for creating a coating on substrates of various shapes. A corroded zirconium-based conversion coating was removed from the surface of a magnesium alloy and then replaced with new coatings prepared via brush plating. The structure and composition of the remanufactured coating were determined via x-ray photoelectron spectroscopy, x-ray diffraction, and Fourier transform infrared spectroscopy. The results revealed that the coatings consist of oxide, fluoride, and tannin-related organics. The composition of the coatings varied with the voltage. Furthermore, as revealed via potentiodynamic polarization spectroscopy, these coatings yielded a significant increase in the corrosion resistance of the magnesium alloy. The friction coefficient remained constant for almost 300s during wear resistance measurements performed under a 1-N load and dry sliding conditions, indicating that the remanufactured coatings provide effective inhibition to corrosion.

  20. Research on Micro-arc Oxidation Coatings with Thermal Control on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Li, Sizhen; Bai, Jingying; Feng, Li; Zhang, Ligong; Cui, Qingxin; Jiang, Wenwu; Zhao, Guimei

    The Micro-arc coatings with antisepsis and thermal control function was grew in situ on magnesium alloys by Micro-arc oxidation (MAO) method in order to satisfy the antisepsis and thermal control demand of magnesium alloys for spacecraft. The effect of electrolyte formulation and temperature were reviewed by orthogonal test. The appearance and bonding strength of Micro-arc coatings were checked by eyeballing and draw-testing. Hemisphere emissivity ɛH was tested by using hemisphere emissivity testing apparatus. The results showed that the micro-arc coatings were homogeneous and uniform when the Electrolyte components correspond to temperature. Hemisphere emissivity ɛH test result showed that ɛH≥0.85.All the Performance of micro-arc coatings were qualified with technology guideline.

  1. Preparation of Permanent Mold Coating Using Magnesia Powder for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Guo, Guangsi; Wang, Guangtai; Yu, Haifeng; Ye, Sheng

    A kind of permanent mold coating for magnesium alloy was developed using magnesia powder and diatomite as refractory aggregate. The properties of the coating were tested and analyzed by various ingredients. The final ingredient was determined through the tests which are to find out the optimal proportion of two kinds of aggregate and the influences to coating properties by changing the proportion of binder and suspending agents. The experimental results shown that the permanent mold coating performed good properties on magnesium alloys when the optimized ratio of magnesia powder and diatomite was 6: 4, and the integrated property is very excellent when the coating was prepared with 2 percent of sodium bentonite, 0.4 percent of CMC, 7 percent of sodium hexametaphosphate, and 7 percent of sodium silicate. The excellent performance has also been proved by actual casting test.

  2. Crystallization of semi-solid magnesium alloys and composites in the presence of magnetohydrodynamic shear flows

    NASA Astrophysics Data System (ADS)

    Vivès, Charles

    1994-04-01

    The working principle of a new electromagnetic rheocaster, which is based on the use of rotating permanent magnets and which allows the production of intense three-dimensional multiphase flows in solidifying semi-solid alloy slurries and metal matrix composites, is described. Local measurement techniques are applied to the study of the evolution of non-newtonian magnetohydrodynamic multiphase flow phenomena with the rotational speed of the inductor, the solid fraction of the magnesium alloy matrix and the size and volume percent of SiC particles. A discussion is presented relating the metallurgical findings to the heat and three-phase flow measurements.

  3. Modelling and Design of Magnesium and High Entropy Alloys Through Combining Statistical and Physical Models

    NASA Astrophysics Data System (ADS)

    Toda-Caraballo, Isaac; Rivera-Díaz-del-Castillo, Pedro E. J.

    2015-01-01

    Physical and statistical models are combined to describe and design magnesium and high entropy alloys. A principal component analysis is applied to merge material datasets, and it is shown that limits in properties can be envisaged. Extrapolation techniques can be employed to devise properties of non-existing alloys, such as specific heat capacity, melting point and Young's modulus. These in turn can be input to physical models to predict, for example, yield strength and modulus of toughness. The tools described herein can readily be used for materials discovery, and are being implemented in the Accelerated Metallurgy project.

  4. Biocompatibility of fluoride-coated magnesium-calcium alloys with optimized degradation kinetics in a subcutaneous mouse model.

    PubMed

    Drynda, Andreas; Seibt, Juliane; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

    2013-01-01

    The principle of biodegradation has been considered for many years in the development of cardiovascular stents, especially for patients with congenital heart defects. A variety of materials have been examined with regard to their suitability for cardiovascular devices. Iron- and magnesium-based stents were investigated intensively during the last years. It has been shown, that iron, or iron based alloys have slow degradation kinetics whereas magnesium-based systems exhibit rapid degradation rates. Recently we have developed fluoride coated binary magnesium-calcium alloys with reduced degradation kinetics. These alloys exhibit good biocompatibility and no major adverse effects toward smooth muscle and endothelial cells in in vitro experiments. In this study, these alloys were investigated in a subcutaneous mouse model. Fluoride coated (fc) magnesium, as well as MgCa0.4%, MgCa0.6%, MgCa0.8%, MgCa1.0%, and a commercially available WE43 alloy were implanted in form of (fc) cylindrical plates into the subcutaneous tissue of NMRI mice. After a 3 and 6 months follow-up, the (fc) alloy plates were examined by histomorphometric techniques to assess their degradation rate in vivo. Our data indicate that all (fc) alloys showed a significant corrosion. For both time points the (fc) MgCa alloys showed a higher corrosion rate in comparison to the (fc) WE43 reference alloy. Significant adverse effects were not observed. Fluoride coating of magnesium-based alloys can be a suitable way to reduce degradation rates. However, the (fc) MgCa alloys did not exhibit decreased degradation kinetics in comparison to the (fc) WE43 alloy in a subcutaneous mouse model.

  5. Biodegradable poly(lactide-co-glycolide) coatings on magnesium alloys for orthopedic applications.

    PubMed

    Ostrowski, Nicole J; Lee, Boeun; Roy, Abhijit; Ramanathan, Madhumati; Kumta, Prashant N

    2013-01-01

    Polymeric film coatings were applied by dip coating on two magnesium alloy systems, AZ31 and Mg4Y, in an attempt to slow the degradation of these alloys under in vitro conditions. Poly(lactic-co-glycolic acid) polymer in solution was explored at various concentrations, yielding coatings of varying thicknesses on the alloy substrates. Electrochemical corrosion studies indicate that the coatings initially provide some corrosion protection. Degradation studies showed reduced degradation over 3 days, but beyond this time point however, do not maintain a reduction in corrosion rate. Scanning electron microscopy indicates inhomogeneous coating durability, with gas pocket formation in the polymer coating, resulting in eventual detachment from the alloy surface. In vitro studies of cell viability utilizing mouse osteoblast cells showed improved biocompatibility of polymer coated substrates over the bare AZ31 and Mg4Y substrates. Results demonstrate that while challenges remain for long term degradation control, the developed polymeric coatings nevertheless provide short term corrosion protection and improved biocompatibility of magnesium alloys for possible use in orthopedic applications.

  6. Functionalized Polymeric Membrane with Enhanced Mechanical and Biological Properties to Control the Degradation of Magnesium Alloy.

    PubMed

    Wong, Hoi Man; Zhao, Ying; Leung, Frankie K L; Xi, Tingfei; Zhang, Zhixiong; Zheng, Yufeng; Wu, Shuilin; Luk, Keith D K; Cheung, Kenneth M C; Chu, Paul K; Yeung, Kelvin W K

    2017-04-01

    To achieve enhanced biological response and controlled degradation of magnesium alloy, a modified biodegradable polymer coating called polycaprolactone (PCL) is fabricated by a thermal approach in which the heat treatment neither alters the chemical composition of the PCL membrane nor the rate of magnesium ion release, pH value, or weight loss, compared with the untreated sample. The changes in the crystallinity, hydrophilicity, and oxygen content of heat-treated PCL coating not only improve the mechanical adhesion strength between the coating and magnesium substrate but also enhance the biological properties. Moreover, the thermally modified sample can lead to higher spreading and elongation of osteoblasts, due to the enhanced hydrophilicity and CO to CO functional group ratio. In the analyses of microcomputed tomography from one to four weeks postoperation, the total volume of new bone formation on the heat-treated sample is 10%-35% and 70%-90% higher than that of the untreated and uncoated controls, respectively. Surprisingly, the indentation modulus of the newly formed bone adjacent to the heat-treated sample is ≈20% higher than that of both controls. These promising results reveal the clinical potential of the modified PCL coating on magnesium alloy in orthopedic applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  7. Investigation of Tin as a Constituent of Inorganic Coatings for Magnesium Alloys

    DTIC Science & Technology

    1975-05-01

    anodize MIL-M-3171 type IV. The solution was made up as follows: 120 grams ammonium sulfate 120 grams sodium dichromate 15 mls ammonium hydroxide water to...quaternary ammonium silicate and chromate/phosphate binders. Tests were run evaluating zinc immersion, stannate, pyrophosphate, and galvanic anodize...for magnesium alloys. Coatingswere made based on tin powder incorporated in alkali silicate, quaternary ammonium silicate and chromate/phosphate binders

  8. Development of Rolling Schedules for Equal Channel Angular Extrusion (ECAE)-Processed AZ31 Magnesium Alloy

    DTIC Science & Technology

    2016-04-01

    ARL-TR-7644 ● APR 2016 US Army Research Laboratory Development of Rolling Schedules for Equal Channel Angular Extrusion (ECAE...it to the originator. ARL-TR-7644 ● APR 2016 US Army Research Laboratory Development of Rolling Schedules for Equal Channel ...SUBTITLE Development of Rolling Schedules for Equal Channel Angular Extrusion (ECAE)–Processed AZ31 Magnesium Alloy 5a. CONTRACT NUMBER 5b. GRANT

  9. Effect of Aging on the Microstructure and Mechanical Properties of Magnesium Alloy AZ31

    NASA Astrophysics Data System (ADS)

    Kerenciler, H.; Gündüz, S.; Erden, M. Akif; Türkmen, M.; Karabulut, H.

    2016-07-01

    The structure and mechanical properties of magnesium alloy AZ31 are studied after conventional and deformation aging under conditions corresponding to the thermal cycle of polymerization in paint coating of cars. The aging is conducted after 3-h solution treatment at 400°C, water quenching, and aging at 180°C for from 10 min to 6 h. Some of the specimens are deformed by 0.5% right after the solution treatment and then aged by the same regime.

  10. Texture evolution during thermomechanical processing in rare earth free magnesium alloys

    NASA Astrophysics Data System (ADS)

    Miller, Victoria Mayne

    The use of wrought magnesium alloys is highly desirable for a wide range of applications where low component weight is desirable due to the high specific strength and stiffness the alloys can achieve. However, the implementation of wrought magnesium has been hindered by the limited room temperature formability which typically results from deformation processing. This work identifies opportunities for texture modification during thermomechanical processing of conventional (rare earth free) magnesium alloys via a combination of experimental investigation and polycrystal plasticity simulations. During deformation, it is observed that a homogeneous distribution of coarse intermetallic particles efficiently weakens deformation texture at all strain levels, while a highly inhomogeneous particle distribution is only effective at high strains. The particle deformation effects are complemented by the addition of alkaline earth solute, which modifies the relative deformation mode activity. During recrystallization, grains with basal orientations recrystallize more readily than off-basal grains, despite similar levels of internal misorientation. Dislocation substructure investigations revealed that this is a result of enhanced nucleation in the basal grains due to the dominance of prismatic slip. This dissertation identifies avenues to enhance the potential formability of magnesium alloys during thermomechanical processing by minimizing the evolved texture strength. The following are the identified key aspects of microstructural control: -Maintaining a fine grain size, likely via Zener pinning, to favorably modify deformation mode activity and homogenize deformation. -Developing a coarse, homogeneously distributed population of coarse intermetallic particles to promote a diffuse deformation texture. -Minimizing the activity of prismatic slip to retard the recrystallization of grains with basal orientations, allowing the development of a more diffuse recrystallization texture.

  11. Solution softening in magnesium alloys: the effect of solid solutions on the dislocation core structure and nonbasal slip.

    PubMed

    Tsuru, T; Udagawa, Y; Yamaguchi, M; Itakura, M; Kaburaki, H; Kaji, Y

    2013-01-16

    There is a pressing need to improve the ductility of magnesium alloys so that they can be applied as lightweight structural materials. In this study, a mechanism for enhancing the ductility of magnesium alloys has been pursued using the atomistic method. The generalized stacking fault (GSF) energies for basal and prismatic planes in magnesium were calculated by using density functional theory, and the effect of the GSF energy on the dislocation core structures was examined using a semidiscrete variational Peierls-Nabarro model. Yttrium was found to have an anomalous influence on the solution softening owing to a reduction in the GSF energy gradient.

  12. Wire Arc Additive Manufacturing of AZ31 Magnesium Alloy: Grain Refinement by Adjusting Pulse Frequency.

    PubMed

    Guo, Jing; Zhou, Yong; Liu, Changmeng; Wu, Qianru; Chen, Xianping; Lu, Jiping

    2016-10-09

    Wire arc additive manufacturing (WAAM) offers a potential approach to fabricate large-scale magnesium alloy components with low cost and high efficiency, although this topic is yet to be reported in literature. In this study, WAAM is preliminarily applied to fabricate AZ31 magnesium. Fully dense AZ31 magnesium alloy components are successfully obtained. Meanwhile, to refine grains and obtain good mechanical properties, the effects of pulse frequency (1, 2, 5, 10, 100, and 500 Hz) on the macrostructure, microstructure and tensile properties are investigated. The results indicate that pulse frequency can result in the change of weld pool oscillations and cooling rate. This further leads to the change of the grain size, grain shape, as well as the tensile properties. Meanwhile, due to the resonance of the weld pool at 5 Hz and 10 Hz, the samples have poor geometry accuracy but contain finer equiaxed grains (21 μm) and exhibit higher ultimate tensile strength (260 MPa) and yield strength (102 MPa), which are similar to those of the forged AZ31 alloy. Moreover, the elongation of all samples is above 23%.

  13. Biocorrosion of magnesium alloys: a new principle in cardiovascular implant technology?

    PubMed

    Heublein, B; Rohde, R; Kaese, V; Niemeyer, M; Hartung, W; Haverich, A

    2003-06-01

    To develop and test a new concept of the degradation kinetics of newly developed coronary stents consisting of magnesium alloys. Design of a coronary stent prototype consisting of the non-commercial magnesium based alloy AE21 (containing 2% aluminium and 1% rare earths) with an expected 50% loss of mass within six months. Eleven domestic pigs underwent coronary implantation of 20 stents (overstretch injury). No stent caused major problems during implantation or showed signs of initial breakage in the histological evaluation. There were no thromboembolic events. Quantitative angiography at follow up showed a significant (p < 0.01) 40% loss of perfused lumen diameter between days 10 and 35, corresponding to neointima formation seen on histological analysis, and a 25% re-enlargement (p < 0.05) between days 35 and 56 caused by vascular remodelling (based on intravascular ultrasound) resulting from the loss of mechanical integrity of the stent. Inflammation (p < 0.001) and neointimal plaque area (p < 0.05) depended significantly on injury score. Planimetric degradation correlated with time (r = 0.67, p < 0.01). Vascular implants consisting of magnesium alloy degradable by biocorrosion seem to be a realistic alternative to permanent implants.

  14. Biocorrosion of magnesium alloys: a new principle in cardiovascular implant technology?

    PubMed Central

    Heublein, B; Rohde, R; Kaese, V; Niemeyer, M; Hartung, W; Haverich, A

    2003-01-01

    Objectives: To develop and test a new concept of the degradation kinetics of newly developed coronary stents consisting of magnesium alloys. Methods: Design of a coronary stent prototype consisting of the non-commercial magnesium based alloy AE21 (containing 2% aluminium and 1% rare earths) with an expected 50% loss of mass within six months. Eleven domestic pigs underwent coronary implantation of 20 stents (overstretch injury). Results: No stent caused major problems during implantation or showed signs of initial breakage in the histological evaluation. There were no thromboembolic events. Quantitative angiography at follow up showed a significant (p < 0.01) 40% loss of perfused lumen diameter between days 10 and 35, corresponding to neointima formation seen on histological analysis, and a 25% re-enlargement (p < 0.05) between days 35 and 56 caused by vascular remodelling (based on intravascular ultrasound) resulting from the loss of mechanical integrity of the stent. Inflammation (p < 0.001) and neointimal plaque area (p < 0.05) depended significantly on injury score. Planimetric degradation correlated with time (r = 0.67, p < 0.01). Conclusion: Vascular implants consisting of magnesium alloy degradable by biocorrosion seem to be a realistic alternative to permanent implants. PMID:12748224

  15. Yield Asymmetry Design of Magnesium Alloys by Integrated Computational Materials Engineering

    SciTech Connect

    Li, Dongsheng; Joshi, Vineet V.; Lavender, Curt A.; Khaleel, Mohammad A.; Ahzi, Said

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to microstructure, characterized by texture and grain size. Modified intermediate phi-model, a polycrystalline viscoplasticity model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry by thermomechanical processing. In some texture, for example, rolled texture, CYS/TYS is smaller than 1 under different loading directions. In some texture, for example, extruded texture, asymmetry is large along normal direction. Starting from rolled texture, the asymmetry will increased to close to 1 along rolling direction after compressed to a strain of 0.2. Our model shows that grain refinement increases CYS/TYS. Besides texture control, grain refinement can also optimize the yield asymmetry. After the grain size decreased to a critical value, CYS/TYS reaches to 1 since CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  16. Yield asymmetry design of magnesium alloys by integrated computational materials engineering

    SciTech Connect

    Li, Dongsheng; Joshi, Vineet; Lavender, Curt; Khaleel, Mohammad; Ahzi, Said

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in the automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to texture and grain size. A polycrystalline viscoplasticity model, modified intermediate Φ-model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry via thermomechanical processing. For example, CYS/TYS in rolled texture is smaller than 1 under different loading directions. In other textures, such as extruded texture, CYS/TYS is large along the normal direction. Starting from rolled texture, asymmetry will increase to close to 1 along the rolling direction after being compressed to a strain of 0.2. Our modified Φ-model also shows that grain refinement increases CYS/TYS. Along with texture control, grain refinement also can optimize the yield asymmetry. After the grain size decreases to a critical value, CYS/TYS reaches to 1 because CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  17. Wire Arc Additive Manufacturing of AZ31 Magnesium Alloy: Grain Refinement by Adjusting Pulse Frequency

    PubMed Central

    Guo, Jing; Zhou, Yong; Liu, Changmeng; Wu, Qianru; Chen, Xianping; Lu, Jiping

    2016-01-01

    Wire arc additive manufacturing (WAAM) offers a potential approach to fabricate large-scale magnesium alloy components with low cost and high efficiency, although this topic is yet to be reported in literature. In this study, WAAM is preliminarily applied to fabricate AZ31 magnesium. Fully dense AZ31 magnesium alloy components are successfully obtained. Meanwhile, to refine grains and obtain good mechanical properties, the effects of pulse frequency (1, 2, 5, 10, 100, and 500 Hz) on the macrostructure, microstructure and tensile properties are investigated. The results indicate that pulse frequency can result in the change of weld pool oscillations and cooling rate. This further leads to the change of the grain size, grain shape, as well as the tensile properties. Meanwhile, due to the resonance of the weld pool at 5 Hz and 10 Hz, the samples have poor geometry accuracy but contain finer equiaxed grains (21 μm) and exhibit higher ultimate tensile strength (260 MPa) and yield strength (102 MPa), which are similar to those of the forged AZ31 alloy. Moreover, the elongation of all samples is above 23%. PMID:28773944

  18. Microstructure and corrosion characteristics of laser-alloyed magnesium alloy AZ91D with Al–Si powder

    PubMed Central

    Qian, Ming; Li, Da; Jin, Chang

    2008-01-01

    Blown-powder laser surface alloying was performed on the magnesium alloy AZ91D with Al–Si alloy powder to improve corrosion resistance. Characterization by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and x-ray diffraction (XRD) analysis revealed that intermetallic compounds (IMCs) of Mg2Si, Al12Mg17 and Al3Mg2 were formed in the matrix of α-Mg and Al solid solutions in Al–Si alloyed layers. The anodic polarization test in 3.5% NaCl aqueous solution showed that preferential corrosion occurred in the α-Mg matrix of the AZ91D base metal. The Al–Si alloyed layers exhibited a lower corrosion rate and a higher polarization resistance than AZ91D. The compactly dispersed dendritic Mg2Si phase, and the dendritic and angular phases of Al12Mg17 and Al3Mg2 in the alloyed microstructure were observed to be corrosion-resistant, constituting a barrier that retards corrosion. Corrosion initiated at the interface between IMCs and the solid solution matrix, and at substructures of the matrix, subsequently pervaded into the surrounding microstructure. PMID:27877977

  19. Textures, microstructures, anisotropy and formability of aluminum-manganese-magnesium and aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Liu, Jiantao

    In this dissertation work, the microstructure and texture evolution of continuous cast (CC) and direct chill (DC) cast Al-Mn-Mg (AA 3105 and AA 3015) and Al-Mg (AA 5052) alloys during cold rolling and annealing are systematically investigated. Macrotexture analyses were based on three-dimensional orientation distribution functions (ODFs) calculated from incomplete pole figures from X-ray diffraction by using arbitrarily defined cell (ADC) and series expansion methods. A new technique, electron backscatter diffraction (EBSD), was adopted for microtexture and mesotexture investigation. The anisotropy and formability of Al-Mn-Mg and Al-Mg alloys are correlated to the texture results. For aluminum alloys studied in this work, a stronger Cube orientation is observed in DC hot band than in CC hot band after complete recrystallization. alpha and beta fibers become well developed beyond 50% cold rolling in both CC and DC aluminum alloys. The highest intensity along the beta fiber (skeleton line) is located between the Copper and the S orientations in both materials after high cold rolling reductions. In both CC and DC aluminum alloys, a cell structure develops with the indication of increasing CSL Sigma1 boundaries during the early stages of cold rolling. There is no evidence of the development of twin boundaries (Sigma3, Sigma9, Sigma27a & 27b) in either CC or DC aluminum alloys when the cold rolling reductions are less than 40%. The R and Cube textures are dominant recrystallization texture components in CC and DC AA 5052 alloys. The volume fraction of the Cube component is increased by increasing cold rolling reduction and annealing temperature but not by increasing annealing time while the volume fraction of the R component is only increased by increasing cold rolling reduction. Stronger Cube and R orientations are found at the surface layer than at half-thickness layer of cold rolled hot bands after annealing. The Cube and P textures are dominant recrystallization

  20. Effect of dysprosium on the kinetics and structural transformations during the decomposition of the supersaturated solid solution in magnesium-samarium alloys

    NASA Astrophysics Data System (ADS)

    Rokhlin, L. L.; Luk'yanova, E. A.; Tabachkova, N. Yu.; Dobatkina, T. V.; Tarytina, I. E.; Korol'kova, I. G.

    2017-03-01

    The effect of dysprosium added in the amounts such that it does not form an individual phase in equilibrium with solid magnesium on the decomposition of the supersaturated magnesium solid solution in Mg-Sm alloys is studied. The presence of dysprosium in Mg-Sm alloys is found to retard the decomposition of the supersaturated magnesium solid solution and to increase the hardening effect upon aging. When these alloys are aged, dysprosium is partly retained in the magnesium solid solution and partly enters into the compositions of the phases that form during the decomposition of the solid solution and are characteristic of Mg-Sm alloys.

  1. Biological activity evaluation of magnesium fluoride coated Mg-Zn-Zr alloy in vivo.

    PubMed

    Jiang, Hongfeng; Wang, Jingbo; Chen, Minfang; Liu, Debao

    2017-06-01

    To explore the biodegradable characteristics and biological properties, which could promote new bone formation, of MgF2 coated magnesium alloy (Mg-3wt%Zn-0.5wt%Zr) in rabbits. Magnesium alloy with MgF2 coating was made and the MgF2/Mg-Zn-Zr was implanted in the femoral condyle of rabbits. Twelve healthy adult Japanese white rabbits in weight of 2.8-3.2kg were averagely divided into A(Mg-Zn-Zr) group and B(MgF2/MgZn-Zr) group. Indexes such as microstructural evolution, SEM scan, X-ray, Micro-CT and mechanical properties were observed and detected at 1th day, 2th, 4th, 8th, 12th, 24th week after implantation. Low-density regions occurred around the cancellous bone, and the regions gradually expanded during the 12weeks after implantation. The implant was gradually absorbed from 12 to 24weeks. The density of surrounding cancellous bone increased compared with the 12th week data. The degradation rate of B group was lower than that of A group (P<0.01), while the density of the surrounding cancellous bone increased more evenly. In B group, SEM images after 12weeks showed the rich bone tissues on the alloy surface that were attached by active fibers. Micro-CT also presented alloy residue potholes on the surfaces of alloy combinated with bone tissues. Additionally, the trabecular bone had relatively integrated structures with surrounding cavities. MgF2 can effectively decrease the degradation rate of Mg-Zn-Zr in vivo. Mg-Zn-Zr coated with MgF2 can effectively inhibit the corrosion, and delay the release of magnesium ions. The biological properties of the coating itself presented good biocompatibility and bioactivity. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. Strain-Controlled Low-Cycle Fatigue Properties of a Newly Developed Extruded Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Begum, S.; Chen, D. L.; Xu, S.; Luo, Alan A.

    2008-12-01

    To reduce fuel consumption and greenhouse gas emissions, magnesium alloys are being considered for automotive and aerospace applications due to their low density, high specific strength and stiffness, and other attractive traits. Structural applications of magnesium components require low-cycle fatigue (LCF) behavior, since cyclic loading or thermal stresses are often encountered. The aim of this article was to study the cyclic deformation characteristics and evaluate LCF behavior of a recently developed AM30 extruded magnesium alloy. This alloy exhibited a strong cyclic hardening characteristic, with a cyclic strain-hardening exponent of 0.33 compared to the monotonic strain-hardening exponent of 0.15. With increasing total strain amplitude, both plastic strain amplitude and mean stress increased and fatigue life decreased. A significant difference between the tensile and compressive yield stresses occurred, leading to asymmetric hysteresis loops at high strain amplitudes due to twinning in compression and subsequent detwinning in tension. A noticeable change in the modulus was observed due to the pseudoelastic behavior of this alloy. The Coffin-Manson law and Basquin equation could be used to describe the fatigue life. At low strain ratios the alloy showed strong cyclic hardening, which became less significant as the strain ratio increased. The lower the strain ratio, the lower the stress amplitude and mean stress but the higher the plastic strain amplitude, corresponding to a longer fatigue life. Fatigue life also increased with increasing strain rate. Fatigue crack initiation occurred from the specimen surface and crack propagation was mainly characterized by striation-like features. Multiple initiation sites at the specimen surface were observed at higher strain amplitudes.

  3. Production of Magnesium and Aluminum-Magnesium Alloys from Recycled Secondary Aluminum Scrap Melts

    NASA Astrophysics Data System (ADS)

    Gesing, Adam J.; Das, Subodh K.; Loutfy, Raouf O.

    2016-02-01

    An experimental proof of concept was demonstrated for a patent-pending and trademark-pending RE12™ process for extracting a desired amount of Mg from recycled scrap secondary Al melts. Mg was extracted by electrorefining, producing a Mg product suitable as a Mg alloying hardener additive to primary-grade Al alloys. This efficient electrorefining process operates at high current efficiency, high Mg recovery and low energy consumption. The Mg electrorefining product can meet all the impurity specifications with subsequent melt treatment for removing alkali contaminants. All technical results obtained in the RE12™ project indicate that the electrorefining process for extraction of Mg from Al melt is technically feasible. A techno-economic analysis indicates high potential profitability for applications in Al foundry alloys as well as beverage—can and automotive—sheet alloys. The combination of technical feasibility and potential market profitability completes a successful proof of concept. This economical, environmentally-friendly and chlorine-free RE12™ process could be disruptive and transformational for the Mg production industry by enabling the recycling of 30,000 tonnes of primary-quality Mg annually.

  4. Precipitation, Recovery and Recrystallization Under Static and Dynamic Conditions for High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1980-03-01

    REFERENCES 1. Source Book on Selection and Fabrication of Aluminum Alloys, 1st ed., p. 1-20, American Society of Metals . 2. Brick, R. M., Pense, A. W... American Society of Metals , 1973. 71 INITIAL DISTRIBUTION LIST No. Copies 1. Defense Documentation Center 2 Cameron Station Alexandria, Virginia 22314 2

  5. Biodegradability and platelets adhesion assessment of magnesium-based alloys using a microfluidic system.

    PubMed

    Liu, Lumei; Koo, Youngmi; Collins, Boyce; Xu, Zhigang; Sankar, Jagannathan; Yun, Yeoheung

    2017-01-01

    Magnesium (Mg)-based stents are extensively explored to alleviate atherosclerosis due to their biodegradability and relative hemocompatibility. To ensure the quality, safety and cost-efficacy of bioresorbable scaffolds and full utilization of the material tunability afforded by alloying, it is critical to access degradability and thrombosis potential of Mg-based alloys using improved in vitro models that mimic as closely as possible the in vivo microenvironment. In this study, we investigated biodegradation and initial thrombogenic behavior of Mg-based alloys at the interface between Mg alloys' surface and simulated physiological environment using a microfluidic system. The degradation properties of Mg-based alloys WE43, AZ31, ZWEK-L, and ZWEK-C were evaluated in complete culture medium and their thrombosis potentials in platelet rich plasma, respectively. The results show that 1) physiological shear stress increased the corrosion rate and decreased platelets adhesion rate as compared to static immersion; 2) secondary phases and impurities in material composition induced galvanic corrosion, resulting in higher corrosion resistance and platelet adhesion rate; 3) Mg-based alloys with higher corrosion rate showed higher platelets adhesion rate. We conclude that a microfluidic-based in vitro system allows evaluation of biodegradation behaviors and platelets responses of Mg-based alloys under specific shear stress, and degradability is related to platelets adhesion.

  6. Poly(L-lactic acid)/hydroxyapatite/collagen composite coatings on AZ31 magnesium alloy for biomedical application.

    PubMed

    Wang, Zhen-Lin; Yan, Yu-Hua; Wan, Tao; Yang, Hui

    2013-10-01

    Surface modification of biomedical magnesium alloy using composite coating shows an attemptable approach for the development of Mg-based biomaterials with excellent cytocompatibility. Hydroxyapatite/collagen composite was preliminarily fabricated by biomineralization, the bioactive poly(l-lactic acid)/hydroxyapatite/collagen composite coatings were spin coated on AZ31 magnesium alloy using poly(l-lactic acid) solution mixed with hydroxyapatite/collagen particles, and the resultant materials and coatings were characterized in structure and related properties; furthermore, the in vitro degradation behavior of modified magnesium alloy in 1.5-fold Hank's solution was investigated. The results show that hydroxyapatite/collagen composite achieved chemical bonding between hydroxyapatite and collagen similar to natural bone; composite coatings on AZ31 magnesium alloy retained the bioactive functional groups of the componential materials and improved the corrosion resistance of Mg alloy; the mass fraction of hydroxyapatite/collagen particles incorporated into the composite affected the porous structure, interfacial adhesion and thus the corrosion resistance of the composite coating due to phase separation as well as volume concentration effects of polymer solution. Composite coatings suppressed the sharp rising of pH value and the released Mg(2+) from substrate to extensive degree, and the degradation behavior of the modified magnesium alloy was supposed to be correlated to microstructure of the coating as well as the synergistic reactions among alkaline- and acidic-degraded products.

  7. Biomechanical characteristics of bioabsorbable magnesium-based (MgYREZr-alloy) interference screws with different threads.

    PubMed

    Ezechieli, Marco; Ettinger, Max; König, Carolin; Weizbauer, Andreas; Helmecke, Patrick; Schavan, Robert; Lucas, Arne; Windhagen, Henning; Becher, Christoph

    2016-12-01

    Degradable magnesium implants have received increasing interest in recent years. In anterior cruciate ligament reconstruction surgery, the well-known osteoconductive effects of biodegradable magnesium alloys may be useful. The aim of this study was to examine whether interference screws made of MgYREZr have comparable biomechanical properties to commonly used biodegradable screws and whether a different thread on the magnesium screw has an influence on the fixation strength. Five magnesium (MgYREZr-alloy) screws were tested per group. Three different groups with variable thread designs (Designs 1, 2, and 3) were produced and compared with the commercially available bioabsorbable Bioacryl rapid polylactic-co-glycolic acid screw Milagro(®). In vitro testing was performed in synthetic bone using artificial ligament fixed by an interference screw. The constructs were pretensioned with a constant load of 60 N for 30 s followed by 500 cycles between 60 N and 250 N at 1 Hz. Construct displacements between the 1st and 20th and the 21st and 500th cycles were recorded. After a 30 s break, a maximum load to failure test was performed at 1 mm/s measuring the maximum pull-out force. The maximum loads to failure of all three types of magnesium interference screws (Design 1: 1,092 ± 133.7 N; Design 2: 1,014 ± 103.3 N; Design 3: 1,001 ± 124 N) were significantly larger than that of the bioabsorbable Milagro(®) interference screw (786.8 ± 62.5 N) (p < 0.05). However, the greatest maximum load was found with magnesium screw Design 1. Except for a significant difference between Designs 1 and 2, there were no further significant differences among the four groups in displacement after the 20th cycle. Biomechanical testing showed higher pull-out forces for magnesium compared with a commercial polymer screw. Hence, they suggest better stability and are a potential alternative. The thread geometry does not significantly influence the stability provided by the

  8. In vivo corrosion behaviour of magnesium alloy in association with surrounding tissue response in rats.

    PubMed

    Miura, Chieko; Shimizu, Yoshinaka; Imai, Yoshimichi; Mukai, Toshiji; Yamamoto, Akiko; Sano, Yuya; Ikeo, Naoko; Isozaki, Shuji; Takahashi, Toru; Oikawa, Miho; Kumamoto, Hiroyuki; Tachi, Masahiro

    2016-03-07

    Biodegradable magnesium (Mg) alloys are the most promising candidates for osteosynthesis devices. However, their in vivo corrosion behaviour has not been fully elucidated. The aim of this study was to clarify the influence of the physiological environment surrounding Mg alloys on their corrosion behaviour. A Mg-1.0Al alloy with a fine-grained structure was formed into plates using titanium (Ti) as a control. These plates were implanted into the subperiosteum in the head, subcutaneous tissue of the back, and in the muscle of the femur of rats for 1, 2 and 4 weeks. The volumes of the remaining Mg alloy and of the insoluble salt deposition and gas cavities around the Mg alloy were determined by microtomography, and the volume losses were calculated. Then, the tissue response around the plates in each implantation site was examined histopathologically, and its relation to the respective volume loss was analyzed. These analyses determined that the Mg alloy was corroded fastest in the head, at an intermediate level in the back, and slowest in the femur. The insoluble salt deposition at the Mg alloy surface had no influence on the volume loss. Gas cavities formed around the Mg alloy at all implantation sites and decreased after 4 weeks. Histopathological examination revealed that the Mg alloy exhibited good biocompatibility, as was seen with Ti. In addition, vascularized fibrous capsules formed around the plates and became mature with time. Notably, the volume loss in the different anatomical locations correlated with capsule thickness. Together, our results suggest that, to facilitate the successful clinical application of Mg alloys, it will be necessary to further comprehend their interactions with specific in vivo environments.

  9. Electron beam-assisted healing of nanopores in magnesium alloys

    PubMed Central

    Zheng, He; Liu, Yu; Cao, Fan; Wu, Shujing; Jia, Shuangfeng; Cao, Ajing; Zhao, Dongshan; Wang, Jianbo

    2013-01-01

    Nanopore-based sensing has emerged as a promising candidate for affordable and powerful DNA sequencing technologies. Herein, we demonstrate that nanopores can be successfully fabricated in Mg alloys via focused electron beam (e-beam) technology. Employing in situ high-resolution transmission electron microscopy techniques, we obtained unambiguous evidence that layer-by-layer growth of atomic planes at the nanopore periphery occurs when the e-beam is spread out, leading to the shrinkage and eventual disappearance of nanopores. The proposed healing process was attributed to the e-beam-induced anisotropic diffusion of Mg atoms in the vicinity of nanopore edges. A plausible diffusion mechanism that describes the observed phenomena is discussed. Our results constitute the first experimental investigation of nanopores in Mg alloys. Direct evidence of the healing process has advanced our fundamental understanding of surface science, which is of great practical importance for many technological applications, including thin film deposition and surface nanopatterning. PMID:23719630

  10. IMPURITY AND TRACER DIFFUSION STUDIES IN MAGNESIUM AND ITS ALLOYS

    SciTech Connect

    Brennan, Sarah; Sohn, Yong Ho; Warren, Andrew; Coffey, Kevin; Klimov, Mikhail; Kulkarni, Nagraj S; Todd, Peter J

    2010-01-01

    An Integrated Computational Materials Engineering (ICME) approach for optimizing processing routes for Mg-alloys requires reliable thermodynamic and diffusion databases. We are developing an impurity and tracer diffusion database using both stable and unstable isotopes for Mg and its alloys. In this study, Al impurity diffusion in pure polycrystalline Mg (99.9%) was examined using the thin film method. Approximately 500 nm thick Al films were deposited on in-situ RF plasma-cleaned polycrystalline Mg by DC magnetron sputtering from pure Al (99.9%) targets. Specimens were then diffusion annealed at 300, 350 and 400 C in quartz capsules that were evacuated to 10-8 Torr and backfilled with Ar-H2 mixtures. Concentration profile of Al diffusion profiles into single phase Mg was determined by depth-profiling technique using secondary ion mass spectroscopy. The Al impurity diffusion coefficients were determined as a function of temperature

  11. Influence of deformation on precipitation in AZ80 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Yang, Ping; Wang, Li-Na; Xie, Qing-Ge; Li, Ji-Zhong; Ding, Hua; Lu, Lin-Lin

    2011-06-01

    Precipitates in the conventionally processed (solution treatment followed by aging) AZ80 alloy are coarse, cellular, and incoherent. They nucleate and grow on the basal planes of the matrix or distribute discontinuously in the alloy. Their unique morphology and undesired distribution make them ineffective for precipitation strengthening. This condition, however, can be modified by applying selected deformation and heat treatment conditions. The effect of deformation and heat treatment on the morphology and distribution of precipitates has been studied. Deformation was introduced by hot extrusion, cold rolling, or equal channel angular pressing (ECAP). The microstructures were characterized using scanning electron microscopy, transmission electron microscopy, and X-ray diffraction. The results showed that cold deformation improved precipitation more significantly than hot deformation, and twinning promoted precipitation more effectively than slip. When ECAP was applied, the Bc-route induced more precipitates than the A-route.

  12. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    NASA Astrophysics Data System (ADS)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-11-01

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  13. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    NASA Astrophysics Data System (ADS)

    Jana, S.; Hovanski, Y.; Grant, G. J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining magnesium alloy AZ31 sheet to galvanized steel sheet in a lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential: a 0.8 mm thick, electrogalvanized (EG) mild steel, and a 1.5 mm thick hot-dipped galvanized (HDG) high-strength, low-alloy (HSLA) steel. These steels were joined to 2.33 mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and the process parameters were kept the same. The average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating present on the steel sheets, and subsequent alloying with the Mg sheet resulted in the formation of a solidified Zn-Mg alloy layer.

  14. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  15. Thermodynamic and kinetic destabilization of magnesium hydride using Mg-In solid solution alloys.

    PubMed

    Zhou, Chengshang; Fang, Zhigang Zak; Lu, Jun; Zhang, Xiaoyi

    2013-07-31

    Efforts to thermodynamically destabilize magnesium hydride (MgH2), so that it can be used for practical hydrogen storage applications, have been a difficult challenge that has eluded scientists for decades. This letter reports that MgH2 can indeed be destabilized by forming solid solution alloys of magnesium with group III and IVB elements, such as indium. Results of this research showed that the equilibrium hydrogen pressure of a Mg-0.1In alloy is 70% higher than that of pure MgH2. The temperature at 1 bar hydrogen pressure (T1bar) of Mg-0.1In alloy was reduced to 262.9 °C from 278.9 °C, which is the T1bar of pure MgH2. Furthermore, the kinetic rates of dehydrogenation of Mg-0.1In alloy hydride doped with a titanium intermetallic (TiMn2) catalyst were also significantly improved compared with those of MgH2.

  16. Forming limit diagram analysis based on crystal plasticity for magnesium alloy sheets

    NASA Astrophysics Data System (ADS)

    Tang, Weiqin; Li, Dayong; Peng, Yinghong; Zhang, Shaorui

    2013-05-01

    In the sheet metal forming industry, forming limit diagram (FLD) is a useful tool for quantifying metals formability. However, the experimental measurement of FLD is difficulty, time consuming and expensive process. It would be useful if FLD calculated with a theoretical model could replace experimental measurements. In this research, a rate independent crystal plasticity model is developed to analyze the plastic deformation of hexagonal close packed (HCP) materials by incorporating the crystallography of deformation twinning in plasticity model. The numerical simulations of FLD for AZ31 magnesium alloy are performed based on the crystal plasticity model incorporated within the Marciniak- Kuczynski (M-K) approach. The approach allows for the incorporation of initial texture, evolution of texture, and texture-induced anisotropy. The effects of mechanical twinning on plastic deformation and FLD behavior for AZ31 alloy are also incorporated. Finally, the calculation of the FLD for AZ31 alloy successfully predicts the experimental tendency that phenomenological plasticity model cannot reproduce.

  17. Effect of surface roughness on the in vitro degradation behaviour of a biodegradable magnesium-based alloy

    NASA Astrophysics Data System (ADS)

    Walter, R.; Kannan, M. Bobby; He, Y.; Sandham, A.

    2013-08-01

    In this study, the in vitro degradation behaviour of AZ91 magnesium alloy with two different surface finishes was investigated using electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF). The polarisation resistance (Rp) of the rough surface alloy immersed in SBF for 3 h was ~30% lower as compared to that of the smooth surface alloy. After 12 h immersion in SBF, the Rp values for both the surface finishes decreased and were also similar. However, localised degradation occurred sooner, and to a noticeably higher severity in the rough surface alloy as compared to the smooth surface alloy.

  18. Microstructure Refinement After the Addition of Titanium Particles in AZ31 Magnesium Alloy Resistance Spot Welds

    NASA Astrophysics Data System (ADS)

    Xiao, L.; Liu, L.; Esmaeili, S.; Zhou, Y.

    2012-02-01

    Microstructural evolution of AZ31 magnesium alloy welds without and with the addition of titanium powders during resistance spot welding was studied using optical microscopy, scanning electron microscopy, and transmission electron microscopy (TEM). The fusion zone of AZ31 magnesium alloy welds could be divided into columnar dendritic zone (CDZ) and equiaxed dendritic zone (EDZ). The well-developed CDZ in the vicinity of the fusion boundary was clearly restricted and the coarse EDZ in the central region was efficiently refined by adding titanium powders into the molten pool, compared with the as-received alloy welds. A microstructural analysis showed that these titanium particles of approximately 8 µm diameter acted as inoculants and promoted the nucleation of α-Mg grains and the formation of equiaxed dendritic grains during resistance spot welding. Tensile-shear testing was applied to evaluate the effect of titanium addition on the mechanical properties of welds. It was found that both strength and ductility of magnesium alloy welds were increased after the titanium addition. A TEM examination showed the existence of an orientation matching relationship between the added Ti particles and Mg matrix, i.e., [ {0 1bar{1}0} ]_{{Mg}} // [ { 1bar{2} 1bar{3}} ]_{{Ti}} {{and}} ( {000 2} )_{{Mg}} // ( 10bar{1}0)_{{Ti}} in some grains of Ti polycrystal particles. This local crystallographic matching could promote heterogeneous nucleation of the Mg matrix during welding. The diameter of the added Ti inoculant should be larger than 1.8 µm to make it a potent inoculant.

  19. Biodegradability and platelets adhesion assessment of magnesium-based alloys using a microfluidic system

    PubMed Central

    Liu, Lumei; Koo, Youngmi; Collins, Boyce; Xu, Zhigang; Sankar, Jagannathan

    2017-01-01

    Magnesium (Mg)-based stents are extensively explored to alleviate atherosclerosis due to their biodegradability and relative hemocompatibility. To ensure the quality, safety and cost-efficacy of bioresorbable scaffolds and full utilization of the material tunability afforded by alloying, it is critical to access degradability and thrombosis potential of Mg-based alloys using improved in vitro models that mimic as closely as possible the in vivo microenvironment. In this study, we investigated biodegradation and initial thrombogenic behavior of Mg-based alloys at the interface between Mg alloys’ surface and simulated physiological environment using a microfluidic system. The degradation properties of Mg-based alloys WE43, AZ31, ZWEK-L, and ZWEK-C were evaluated in complete culture medium and their thrombosis potentials in platelet rich plasma, respectively. The results show that 1) physiological shear stress increased the corrosion rate and decreased platelets adhesion rate as compared to static immersion; 2) secondary phases and impurities in material composition induced galvanic corrosion, resulting in higher corrosion resistance and platelet adhesion rate; 3) Mg-based alloys with higher corrosion rate showed higher platelets adhesion rate. We conclude that a microfluidic-based in vitro system allows evaluation of biodegradation behaviors and platelets responses of Mg-based alloys under specific shear stress, and degradability is related to platelets adhesion. PMID:28797069

  20. Effects of Te addition on microstructure and mechanical properties of AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Cui, Shujing; Wu, Xiangwei; Liu, Rongxue; Teng, Xinying; Leng, Jinfeng; Geng, Haoran

    2017-01-01

    To improve the mechanical properties of AZ91 alloy, the effects of Te addition on the as-cast microstructure and mechanical properties of AZ91 magnesium alloy were investigated by means of optical microscope (OM), scanning electronic microscope (SEM), energy dispersive spectroscopy (EDS), x-ray diffraction (XRD) and tensile testing machine. The results show that the microstructure of Te-containing AZ91 alloys is refined with the improvement of mechanical properties of AZ91 alloys. When the addition of Te is 0.9 wt%, the grain becomes finer, with primary β-Mg17Al12 phases distributed, and new granule-like Al2Te3 phases emerge at the grain boundary with dispersive distribution. As a result, tensile strength and yield strength of as-cast AZ91 alloy are improved from 150 MPa and 80 MPa to 180 MPa and 107 MPa. The optimal tensile properties were obtained. This was attributed to the smaller grain size strengthening and new emerged hard Al2Te3 phase strengthening. The present findings provide a new way for strengthening of AZ91 alloys.

  1. One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy.

    PubMed

    Liu, Qin; Chen, Dexin; Kang, Zhixin

    2015-01-28

    A simple, one-step method has been developed to construct a superhydrophobic surface by electrodepositing Mg-Mn-Ce magnesium plate in an ethanol solution containing cerium nitrate hexahydrate and myristic acid. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were employed to characterize the surfaces. The shortest electrodeposition time to obtain a superhydrophobic surface was about 1 min, and the as-prepared superhydrophobic surfaces had a maximum contact angle of 159.8° and a sliding angle of less than 2°. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements demonstrated that the superhydrophobic surface greatly improved the corrosion properties of magnesium alloy in 3.5 wt % aqueous solutions of NaCl, Na2SO4, NaClO3, and NaNO3. Besides, the chemical stability and mechanical durability of the as-prepared superhydrophobic surface were also examined. The presented method is rapid, low-cost, and environmentally friendly and thus should be of significant value for the industrial fabrication of anticorrosive superhydrophobic surfaces and should have a promising future in expanding the applications of magnesium alloys.

  2. Effect of sulfur and magnesium on hot ductility and pitting corrosion for Inconel 690 alloy

    SciTech Connect

    Liu, K.; Zhang, B.; Zhang, S.; Zhu, Z.

    1995-12-31

    A series of hot tensile tests has been performed to study the effect of sulfur and magnesium on hot ductility of Inconel 690 alloy. The hot ductility has been evaluated from the reduction of area in hot tensile tests using a Gleeble testing machine. The value of reduction in area decreased with increasing sulfur content in the temperature range from 900 C to 1,200 C. When sulfur content was larger than 0.0025%, a ductility dip appeared, and the greater the sulfur content, the deeper and wider the ductility dip. The Scanning Electron Microscope (SEM) analyses showed that the fracture appearances changed gradually from transgranular to intergranular with increasing sulfur content, meanwhile sulfur and titanium segregation were observed at grain boundaries. The ductility dip of 690 alloy with relatively higher sulfur content could be inhibited by adding appropriate amount of magnesium. However, excessive addition led to magnesium precipitation, which was detrimental to hot ductility. The pitting test has also been conducted and the results showed that pitting rate obviously increased with increasing sulfur content.

  3. Potential bioactivity of coatings formed on AZ91D magnesium alloy by plasma electrolytic anodizing.

    PubMed

    Vu, Thanh-Nam; Veys-Renaux, Delphine; Rocca, Emmanuel

    2012-10-01

    Magnesium is a potential candidate as biodegradable orthopedic implant thanks to its remarkable mechanical properties closed to those of natural bone. But its low corrosion resistance in the body fluid is a limiting factor. By using electrolytic plasma (or microarc) anodizing process, 10-20 μm protective coatings were formed on AZ91D magnesium alloys at a constant current density of 20 mA cm(-2). The effect of a small addition of CaO (1-3 g L(-1)) to a classical electrolytic bath (made of KOH 3 mol L(-1), KF 0.5 mol L(-1), and K(2)HPO(4) 1 mol L(-1)) was studied. The anodic films, investigated by X-ray diffraction and scanning electron microscope-energy dispersive spectroscopy, show a porous structure containing crystallized Mg(OH)(2), MgO, MgAl(2)O(4), as well as Ca and P elements. The 1 g L(-1) CaO-containing electrolyte leads to morphology and composition permitting optimum corrosion behavior evaluated by stationary electrochemical measurements and impedance spectroscopy. This improvement is associated with both the appearing of a "sealing" layer and the precipitation of an outermost Ca/P-containing layer (hydroxyapatite like) in simulated body fluid. The control of the corrosion behavior of coated magnesium alloys is therefore required to enhance their potential bioactivity.

  4. Al2O3 Nanoparticle Addition to Commercial Magnesium Alloys: Multiple Beneficial Effects

    PubMed Central

    Paramsothy, Muralidharan; Chan, Jimmy; Kwok, Richard; Gupta, Manoj

    2012-01-01

    The multiple beneficial effects of Al2O3 nanoparticle addition to cast magnesium based systems (followed by extrusion) were investigated, constituting either: (a) enhanced strength; or (b) simultaneously enhanced strength and ductility of the corresponding magnesium alloys. AZ31 and ZK60A nanocomposites containing Al2O3 nanoparticle reinforcement were each fabricated using solidification processing followed by hot extrusion. Compared to monolithic AZ31 (tension levels), the corresponding nanocomposite exhibited higher yield strength (0.2% tensile yield strength (TYS)), ultimate strength (UTS), failure strain and work of fracture (WOF) (+19%, +21%, +113% and +162%, respectively). Compared to monolithic AZ31 (compression levels), the corresponding nanocomposite exhibited higher yield strength (0.2% compressive yield strength (CYS)) and ultimate strength (UCS), lower failure strain and higher WOF (+5%, +5%, −4% and +11%, respectively). Compared to monolithic ZK60A (tension levels), the corresponding nanocomposite exhibited lower 0.2% TYS and higher UTS, failure strain and WOF (−4%, +13%, +170% and +200%, respectively). Compared to monolithic ZK60A (compression levels), the corresponding nanocomposite exhibited lower 0.2% CYS and higher UCS, failure strain and WOF (−10%, +7%, +15% and +26%, respectively). The capability of Al2O3 nanoparticles to enhance the properties of cast magnesium alloys in a way never seen before with micron length scale reinforcements is clearly demonstrated.

  5. Elastic Properties and Internal Friction of Two Magnesium Alloys at Elevated Temperatures

    SciTech Connect

    Freels, M.; Liaw, P. K.; Garlea, E.; Morrell, J. S.; Radiovic, M.

    2011-06-01

    The elastic properties and internal friction of two magnesium alloys were studied from 25 C to 450 C using Resonant Ultrasound Spectroscopy (RUS). The Young's moduli decrease with increasing temperature. At 200 C, a change in the temperature dependence of the elastic constants is observed. The internal friction increases significantly with increasing temperature above 200 C. The observed changes in the temperature dependence of the elastic constants and the internal friction are the result of anelastic relaxation by grain boundary sliding at elevated temperatures. Elastic properties govern the behavior of a materials subjected to stress over a region of strain where the material behaves elastically. The elastic properties, including the Young's modulus (E), shear modulus (G), bulk modulus (B), and Poisson's ratio (?), are of significant interest to many design and engineering applications. The choice of the most appropriate material for a particular application at elevated temperatures therefore requires knowledge of its elastic properties as a function of temperature. In addition, mechanical vibration can cause significant damage in the automotive, aerospace, and architectural industries and thus, the ability of a material to dissipate elastic strain energy in materials, known as damping or internal friction, is also important property. Internal friction can be the result of a wide range of physical mechanisms, and depends on the material, temperature, and frequency of the loading. When utilized effectively in engineering applications, the damping capacity of a material can remove undesirable noise and vibration as heat to the surroundings. The elastic properties of materials can be determined by static or dynamic methods. Resonant Ultrasound Spectroscopy (RUS), used in this study, is a unique and sophisticated non-destructive dynamic technique for determining the complete elastic tensor of a solid by measuring the resonant spectrum of mechanical resonance for a

  6. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi2O6)

    NASA Astrophysics Data System (ADS)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Beni, Batoul Hashemi; Razavi, Seyed Mohammad; Vashaee, Daryoosh; Tayebi, Lobat

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi2O6) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  7. The Improvement of Tribological and Fatigue Properties of Casting Magnesium Alloy AZ91 Performed Diamond Like Carbon Coating

    NASA Astrophysics Data System (ADS)

    Akebono, Hiroyuki; Suzuki, Hideto

    In recent years, magnesium alloy has been widely used because of its low weight and ease of recycling. However, because magnesium alloys provide inferior wear resistance, it is necessary to improve this property to use magnesium alloy for more machine parts. For this study, we produced a diamond like carbon (DLC) coating that has high hardness, low friction, and excellent wear resistance. With DLC coated onto a soft material such as magnesium alloy, the adhesion strength between the substrate and the coating poses an important problem. Therefore, in this study, to acquire high adhesion strength, the DLC coating process was performed using unbalanced magnetron sputtering (UBMS). A tungsten-doped inter-layer was formed on the substrate. Onto the inter-layer, nano-order DLC coatings of two kinds were laminated. Wear tests and fatigue tests were carried out. The DLC-coated magnesium alloy exhibited excellent wear friction. Furthermore, DLC coatings raised its fatigue reliability over that of the substrate alone.

  8. Thermal Conductivity of Magnesium Alloys in the Temperature Range from -125 °C to 400 °C

    NASA Astrophysics Data System (ADS)

    Lee, Sanghyun; Ham, Hye Jeong; Kwon, Su Yong; Kim, Sok Won; Suh, Chang Min

    2013-12-01

    Magnesium alloys have been widely used in recent years as lightweight structural materials in the manufacturing of automobiles, airplanes, and portable computers. Magnesium alloys have extremely low density (as low as 1738 kg · m-3) and high rigidity, which makes them suitable for such applications. In this study, the thermal conductivity of two different magnesium alloys made by twin-roll casting was investigated using the laser-flash technique and differential scanning calorimetry for thermal diffusivity and specific heat capacity measurements, respectively. The thermal diffusivity of the magnesium alloys, AZ31 and AZ61, was measured over the temperature range from -125 °C to 400 °C. The alloys AZ31 and AZ61 are composed of magnesium, aluminum, and zinc. The thermal conductivity gradually increased with temperature. The densities of AZ31 and AZ61 were 1754 kg · m-3 and 1777 kg · m-3, respectively. The thermal conductivity of AZ31 was about 25 % higher than that of AZ61, and this is attributed to the amount of precipitation.

  9. Composites of aluminum alloy and magnesium alloy with graphite showing low thermal expansion and high specific thermal conductivity

    PubMed Central

    Oddone, Valerio; Boerner, Benji; Reich, Stephanie

    2017-01-01

    Abstract High thermal conductivity, low thermal expansion and low density are three important features in novel materials for high performance electronics, mobile applications and aerospace. Spark plasma sintering was used to produce light metal–graphite composites with an excellent combination of these three properties. By adding up to 50 vol.% of macroscopic graphite flakes, the thermal expansion coefficient of magnesium and aluminum alloys was tuned down to zero or negative values, while the specific thermal conductivity was over four times higher than in copper. No degradation of the samples was observed after thermal stress tests and thermal cycling. Tensile strength and hardness measurements proved sufficient mechanical stability for most thermal management applications. For the production of the alloys, both prealloyed powders and elemental mixtures were used; the addition of trace elements to cope with the oxidation of the powders was studied. PMID:28458742

  10. Composites of aluminum alloy and magnesium alloy with graphite showing low thermal expansion and high specific thermal conductivity.

    PubMed

    Oddone, Valerio; Boerner, Benji; Reich, Stephanie

    2017-01-01

    High thermal conductivity, low thermal expansion and low density are three important features in novel materials for high performance electronics, mobile applications and aerospace. Spark plasma sintering was used to produce light metal-graphite composites with an excellent combination of these three properties. By adding up to 50 vol.% of macroscopic graphite flakes, the thermal expansion coefficient of magnesium and aluminum alloys was tuned down to zero or negative values, while the specific thermal conductivity was over four times higher than in copper. No degradation of the samples was observed after thermal stress tests and thermal cycling. Tensile strength and hardness measurements proved sufficient mechanical stability for most thermal management applications. For the production of the alloys, both prealloyed powders and elemental mixtures were used; the addition of trace elements to cope with the oxidation of the powders was studied.

  11. In vivo study of nanostructured akermanite/PEO coating on biodegradable magnesium alloy for biomedical applications.

    PubMed

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Vashaee, Daryoosh; Tayebi, Lobat

    2015-05-01

    The major issue for biodegradable magnesium alloys is the fast degradation and release of hydrogen gas. In this article, we aim to overcome these disadvantages by using a surface modified magnesium implant. We have recently coated AZ91 magnesium implants by akermanite (Ca2 MgSi2 O7 ) through the combined electrophoretic deposition (EPD) and plasma electrolytic oxidation (PEO) methods. In this work, we performed the in vitro and in vivo examinations of these coated implants using L-929 cell line and rabbit animal model. The in vitro study confirmed the higher cytocompatibility of the coated implants compare to the uncoated ones. For the in vivo experiment, the rod samples were implanted into the greater trochanter of rabbits and monitored for two months. The results indicated a noticeable biocompatibility improvement of the coated implants which includes slower implant weight loss, reduction in Mg ion released from the coated samples in the blood plasma, lower release of hydrogen bubbles, increase in the amount of bone formation and ultimately lower bone inflammation after the surgery according to the histological images. Our data exemplifies that the proper surface treatment of the magnesium implants can improve their biocompatibility under physiological conditions to make them applicable in clinical uses. © 2014 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 103A: 1798-1808, 2015.

  12. Diffusion Bonding Behavior and Characterization of Joints Made Between 316L Stainless Steel Alloy and AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Elthalabawy, Waled Mohamed

    The 316L austenitic stainless steel and AZ31 magnesium alloy have physical and mechanical properties which makes these alloys suitable in a number of high technology based industries such as the aerospace and automotive sectors. However, for these alloys to be used in engineering applications, components must be fabricated and joined successfully. The differences in the physical and metallurgical properties between these two alloys prevents the use of conventional fusion welding processes commonly employed in aerospace and transport industry. Therefore, alternative techniques need to be developed and diffusion bonding technology is a process that has considerable potential to join these two dissimilar alloys. In this research work both solid-state and transient liquid phase (TLP) bonding processes were applied. The solid-state bonding of 316L steel to AZ31 magnesium alloy was possible at a bonding temperature of 550°C for 120 minutes using a pressure of 1.3 MPa. The interface characterization of the joint showed a thin intermetallic zone rich in Fe-Al was responsible for providing a metallurgical bond. However, low joint shear strengths were recorded and this was attributed to the poor surface to surface contact. The macro-deformation of the AZ31 alloy prevented the use of higher bonding pressures and longer bonding times. In order to overcome these problems, the TLP bonding process was implemented using pure Cu and Ni foils as interlayers which produced a eutectic phase at the bonding temperature. This research identified the bonding mechanism through microstructural and differential scanning calorimetry investigations. The microstructural characterization of the TLP joints identified intermetallics which became concentrated along the 316L steel/AZ31 bond interface due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The size and concentration of the intermetallics had a noticeable effect on the final joint

  13. Process-Structure-Property Relationship in Magnesium-Based Biodegradable Alloy for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Trivedi, Pramanshu

    Magnesium alloys are considered to be the next generation of biomaterials because of their ability to degrade in the physiological environment. We elucidate here the impact of multiaxial forging of Mg-2Zn-2Gd alloy on grain refinement to sub-micron regime and relate the structure to mechanical properties and biological functionality. As-cast and annealed samples were multiaxial forged (MAF) for a total number of two passes with a true strain of 2/pass. Considering that the microstructure governs the biological response of materials, we studied the constituents of the microstructure in conjunction with the mechanical behavior. The antimicrobial behavior in a Mg-2Zn-2Gd alloy with different grain size in the range of 44 microm to 710 nm was studied by seeding. Surface energy and contact angle measurements using goniometer and wettability were assessed with water, SBF, n-Hexane, and DMEM. The structure-property relationship in Mg-2Zn-2Gd alloy to maintaining mechanical integrity during degradation was studied by seeding Escherichia coli ( E. coli). Furthermore, we studied the effect of degradation behavior in the presence and absence of cells. This was followed by the study of bioactivity in terms of phases present on the surface and degradation products in simulated body fluid (SBF). Magnesium coated with apatite using a biomimetic approach were placed in a 24-well culture plate with alpha-MEM media and the degradation behavior was studied in the absence and presence of cells (seeding density: 10,000 cells/cm2). The change in pH was monitored at regular intervals. Cell attachment was studied by seeding the cells for 4h and cell viability was studied by seeding the cells for up to 1, 3, and 7 days. The study underscores that the fine-grained alloys exhibited superior mechanical properties, antimicrobial resistance, and cell attachment. The degradation rate was also least for fine-grained alloy. The higher surface energy of ultrafine-grained Mg-2Zn-2Gd alloy led to the

  14. Cerium-based conversion coatings on magnesium alloys

    NASA Astrophysics Data System (ADS)

    Castano Londono, Carlos Eduardo

    This research is primarily focused on gaining a better understanding of the deposition and corrosion behavior of cerium-based conversion coatings (CeCCs) on AZ31B and AZ91D Mg alloys. Deposition of homogenous and protective CeCCs was highly dependent on the surface preparation steps. The best results were obtained when Mg samples underwent grinding, acid cleaning, and alkaline cleaning processes. This reduced the number of active cathodic sites and promoted the formation of a protective Al-rich Mg oxide/hydroxide layer. Electrochemical properties of the CeCCs were also strongly correlated with morphological, microstructural, and chemical characteristics. Protective CeCCs were deposited on both AZ31 and AZ91 Mg alloys using a range of deposition times (5 to 180 s) and temperatures (10 to 80 °C). However, shorter deposition times (5 s) and lower deposition temperatures (~10 °C) showed higher impedance and longer bath stability than other deposition conditions. The increase in impedance was related with fewer cracks and smaller nodule sizes. Additional investigations of post-treated CeCCs exposed to NaCl environments showed an increased in the total impedance. The increase in corrosion protection of the CeCCs was associated with an overall increase in coating thickness from 400 to 800 nm. A microstructural evolution from ~3 nm nodular nanocrystals of CeO2/CePO4*H2O embedded in an amorphous matrix to >50 nm CePO4*H2O nanocrystals was responsible for the electrochemically active corrosion protection. Exposure of CeCCs to sunlight in humid environments promoted the reduction of Ce(IV) into Ce(III) species compared to unexposed coatings. This reduction process was related with photocatalytic water oxidation reaction.

  15. Corrosion Thermodynamics of Magnesium and Alloys from First Principles as a Function of Solvation

    NASA Astrophysics Data System (ADS)

    Limmer, Krista; Williams, Kristen; Andzelm, Jan

    Thermodynamics of corrosion processes occurring on magnesium surfaces, such as hydrogen evolution and water dissociation, have been examined with density functional theory (DFT) to evaluate the effect of impurities and dilute alloying additions. The modeling of corrosion thermodynamics requires examination of species in a variety of chemical and electronic states in order to accurately represent the complex electrochemical corrosion process. In this study, DFT calculations for magnesium corrosion thermodynamics were performed with two DFT codes (VASP and DMol3), with multiple exchange-correlation functionals for chemical accuracy, as well as with various levels of implicit and explicit solvation for surfaces and solvated ions. The accuracy of the first principles calculations has been validated against Pourbaix diagrams constructed from solid, gas and solvated charged ion calculations. For aqueous corrosion, it is shown that a well parameterized implicit solvent is capable of accurately representing all but the first coordinating layer of explicit water for charged ions.

  16. An Environmentally Friendly Process Involving Refining and Membrane-Based Electrolysis for Magnesium Recovery from Partially Oxidized Scrap Alloy

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Pal, Uday B.; Powell, Adam C.

    2013-10-01

    Magnesium is recovered from partially oxidized scrap alloy by combining refining and solid oxide membrane (SOM) electrolysis. In this combined process, a molten salt eutectic flux (45 wt.% MgF2-55 wt.% CaF2) containing 10 wt.% MgO and 2 wt.% YF3 was used as the medium for magnesium recovery. During refining, magnesium and its oxide are dissolved from the scrap into the molten flux. Forming gas is bubbled through the flux and the dissolved magnesium is removed via the gas phase and condensed in a separate condenser at a lower temperature. The molten flux has a finite solubility for magnesium and acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium recovered has high purity. After refining, SOM electrolysis is performed in the same reactor to enable electrolysis of the dissolved magnesium oxide in the molten flux producing magnesium at the cathode and oxygen at the SOM anode. During SOM electrolysis, it is necessary to decrease the concentration of the dissolved magnesium in the flux to improve the faradaic current efficiency and prevent degradation of the SOM. Thus, for both refining and SOM electrolysis, it is very important to measure and control the magnesium solubility in the molten flux. High magnesium solubility facilitates refining whereas lower solubility benefits the SOM electrolysis process. Computational fluid dynamics modeling was employed to simulate the flow behavior of the flux stirred by the forming gas. Based on the modeling results, an optimized design of the stirring tubes and its placement in the flux are determined for efficiently removing the dissolved magnesium and also increasing the efficiency of the SOM electrolysis process.

  17. Production Process of Biocompatible Magnesium Alloy Tubes Using Extrusion and Dieless Drawing Processes

    NASA Astrophysics Data System (ADS)

    Kustra, Piotr; Milenin, Andrij; Płonka, Bartłomiej; Furushima, Tsuyoshi

    2016-06-01

    Development of technological production process of biocompatible magnesium tubes for medical applications is the subject of the present paper. The technology consists of two stages—extrusion and dieless drawing process, respectively. Mg alloys for medical applications such as MgCa0.8 are characterized by low technological plasticity during deformation that is why optimization of production parameters is necessary to obtain good quality product. Thus, authors developed yield stress and ductility model for the investigated Mg alloy and then used the numerical simulations to evaluate proper manufacturing conditions. Grid Extrusion3d software developed by authors was used to determine optimum process parameters for extrusion—billet temperature 400 °C and extrusion velocity 1 mm/s. Based on those parameters the tube with external diameter 5 mm without defects was manufactured. Then, commercial Abaqus software was used for modeling dieless drawing. It was shown that the reduction in the area of 60% can be realized for MgCa0.8 magnesium alloy. Tubes with the final diameter of 3 mm were selected as a case study, to present capabilities of proposed processes.

  18. Evaluation of magnesium-yttrium alloy as an extraluminal tracheal stent.

    PubMed

    Luffy, Sarah A; Chou, Da-Tren; Waterman, Jenora; Wearden, Peter D; Kumta, Prashant N; Gilbert, Thomas W

    2014-03-01

    Tracheomalacia is a relatively rare problem, but can be challenging to treat, particularly in pediatric patients. Due to the presence of mechanically deficient cartilage, the trachea is unable to resist collapse under physiologic pressures of respiration, which can lead to acute death if left untreated. However, if treated, the outcome for patients with congenital tracheomalacia is quite good because the cartilage tends to spontaneously mature over a period of 12 to 18 months. The present study investigated the potential for the use of degradable magnesium-3% yttrium alloy (W3) to serve as an extraluminal tracheal stent in a canine model. The host response to the scaffold included the formation of a thin, vascularized capsule consisting of collagenous tissue and primarily mononuclear cells. The adjacent cartilage structure was not adversely affected as observed by bronchoscopic, gross, histologic, and mechanical analysis. The W3 stents showed reproducible spatial and temporal fracture patterns, but otherwise tended to corrode quite slowly, with a mix of Ca and P rich corrosion product formed on the surface and observed focal regions of pitting. The study showed that the approach to use degradable magnesium alloys as an extraluminal tracheal stent is promising, although further development of the alloys is required to improve the resistance to stress corrosion cracking and improve the ductility.

  19. Material Behavior Based Hybrid Process for Sheet Draw-Forging Thin Walled Magnesium Alloys

    SciTech Connect

    Sheng, Z.Q.; Shivpuri, R.

    2005-08-05

    Magnesium alloys are conventionally formed at the elevated temperatures. The thermally improved formability is sensitive to the temperature and strain rate. Due to limitations in forming speeds, tooling strength and narrow processing windows, complex thin walled parts cannot be made by traditional warm drawing or hot forging processes. A hybrid process, which is based on the deformation mechanism of magnesium alloys at the elevated temperature, is proposed that combines warm drawing and hot forging modes to produce an aggressive geometry at acceptable forming speed. The process parameters, such as temperatures, forming speeds etc. are determined by the FEM modeling and simulation. Sensitivity analysis under the constraint of forming limits of Mg alloy sheet material and strength of tooling material is carried out. The proposed approach is demonstrated on a conical geometry with thin walls and with bottom features. Results show that designed geometry can be formed in about 8 seconds, this cannot be formed by conventional forging while around 1000s is required for warm drawing. This process is being further investigated through controlled experiments.

  20. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys

    PubMed Central

    Hamad, Kotiba; Ko, Young Gun

    2016-01-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening. PMID:27406685

  1. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys

    NASA Astrophysics Data System (ADS)

    Hamad, Kotiba; Ko, Young Gun

    2016-07-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening.

  2. A cellular automaton model for microstructural simulation of friction stir welded AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Akbari, Mostafa; Asadi, Parviz; Besharati Givi, MohammadKazem; Zolghadr, Parisa

    2016-03-01

    To predict the grain size and microstructure evolution during friction stir welding (FSW) of AZ91 magnesium alloy, a finite element model (FEM) is developed based on the combination of a cellular automaton model and the Kocks  -  Mecking and Laasraoui-Jonas models. First, according to the flow stress curves and using the Kocks  -  Mecking model, the hardening and recovery parameters and the strain rate sensitivity were calculated. Next, an FEM model was established in Deform-3D software to simulate the FSW of AZ91 magnesium alloy. The results of the FEM model are used in microstructure evolution models to predict the grain size and microstructure of the weld zone. There is a good agreement between the simulated and experimental microstructures, and the proposed model can simulate the dynamic recrystallization (DRX) process during FSW of AZ91 alloy. Moreover, microstructural properties of different points in the SZ as well as the effect of the w/v parameter on the grain size and microstructure are considered.

  3. Dual-phase nanostructuring as a route to high-strength magnesium alloys.

    PubMed

    Wu, Ge; Chan, Ka-Cheung; Zhu, Linli; Sun, Ligang; Lu, Jian

    2017-05-04

    It is not easy to fabricate materials that exhibit their theoretical 'ideal' strength. Most methods of producing stronger materials are based on controlling defects to impede the motion of dislocations, but such methods have their limitations. For example, industrial single-phase nanocrystalline alloys and single-phase metallic glasses can be very strong, but they typically soften at relatively low strains (less than two per cent) because of, respectively, the reverse Hall-Petch effect and shear-band formation. Here we describe an approach that combines the strengthening benefits of nanocrystallinity with those of amorphization to produce a dual-phase material that exhibits near-ideal strength at room temperature and without sample size effects. Our magnesium-alloy system consists of nanocrystalline cores embedded in amorphous glassy shells, and the strength of the resulting dual-phase material is a near-ideal 3.3 gigapascals-making this the strongest magnesium-alloy thin film yet achieved. We propose a mechanism, supported by constitutive modelling, in which the crystalline phase (consisting of almost-dislocation-free grains of around six nanometres in diameter) blocks the propagation of localized shear bands when under strain; moreover, within any shear bands that do appear, embedded crystalline grains divide and rotate, contributing to hardening and countering the softening effect of the shear band.

  4. Dual-phase nanostructuring as a route to high-strength magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wu, Ge; Chan, Ka-Cheung; Zhu, Linli; Sun, Ligang; Lu, Jian

    2017-04-01

    It is not easy to fabricate materials that exhibit their theoretical ‘ideal’ strength. Most methods of producing stronger materials are based on controlling defects to impede the motion of dislocations, but such methods have their limitations. For example, industrial single-phase nanocrystalline alloys and single-phase metallic glasses can be very strong, but they typically soften at relatively low strains (less than two per cent) because of, respectively, the reverse Hall-Petch effect and shear-band formation. Here we describe an approach that combines the strengthening benefits of nanocrystallinity with those of amorphization to produce a dual-phase material that exhibits near-ideal strength at room temperature and without sample size effects. Our magnesium-alloy system consists of nanocrystalline cores embedded in amorphous glassy shells, and the strength of the resulting dual-phase material is a near-ideal 3.3 gigapascals—making this the strongest magnesium-alloy thin film yet achieved. We propose a mechanism, supported by constitutive modelling, in which the crystalline phase (consisting of almost-dislocation-free grains of around six nanometres in diameter) blocks the propagation of localized shear bands when under strain; moreover, within any shear bands that do appear, embedded crystalline grains divide and rotate, contributing to hardening and countering the softening effect of the shear band.

  5. Structure and in vitro bioactivity of ceramic coatings on magnesium alloys by microarc oxidation

    NASA Astrophysics Data System (ADS)

    Yu, Huijun; Dong, Qing; Dou, Jinhe; Pan, Yaokun; Chen, Chuanzhong

    2016-12-01

    Magnesium and its alloys have the potential to serve as lightweight, degradable, biocompatible and bioactive orthopedic implants for load-bearing applications. However, severe local corrosion attack and high corrosion rate have prevented their further clinical use. Micro-arc oxidation (MAO) is proved to be a simple, controllable and efficient electrochemistry technique that can prepare protective ceramic coatings on magnesium alloys. In this paper, electrolyte containing silicate salts was used for microarc oxidation to form ceramic bioactive coatings on the ZK61 alloy substrate. The structure characteristics and element distributions of the coating were investigated by XRD, TEM, SEM and EPMA. The MAO samples were immersed in simulated body fluid (SBF) for 7 and 14 days, respectively. The surface characteristic of the immersed coatings was investigated by Fourier-transform infrared (FTIR) spectroscopy. The results show that these MAO coatings have low crystallinity and are mainly composed of MgO, Mg2SiO4 and Mg2Si2O6. The coating surface is porous. During the SBF immersion period, the nucleation and precipitation of bone-like apatites occur on the MAO coating surface. The corrosion resistance of the substrate is improved by the MAO coatings.

  6. Study of second phase in bioabsorbable magnesium alloys: Phase stability evaluation via Dmol{sup 3} calculation

    SciTech Connect

    Yang, Huazhe; Liu, Chen; Wan, Peng; Tan, Lili; Yang, Ke

    2013-11-01

    Thermodynamical stabilities of four conventional second phases as well as magnesium matrix in bioabsorbable magnesium alloys were investigated theoretically via computer calculation method. Model of individual phase and systems including phase and four water molecular (phase-4H{sub 2}O) were established to simulate the in vitro and in vivo environment. Local orbital density functional theory approach was applied to calculate the total energy for the individual phase and phase-4H{sub 2}O system. The results demonstrated that all the second phases possessed higher phase stability compared with magnesium matrix, but the phase stability was quite different for different types of second phases or second phase-4H{sub 2}O systems. Furthermore, a schematic process of inflammation reaction caused by magnesium alloy implants was proposed for the further evaluation on biocompatibility of different second phases.

  7. Superplasticity and cavitation in an aluminum-magnesium alloy

    NASA Astrophysics Data System (ADS)

    Bae, Donghyun

    2000-10-01

    Fundamental issues related to the forming performance of superplastic metals include the mechanisms of flow and cavitation occurring during the forming process. Cavitation beyond a critical amount is damaging to the mechanical behavior of fabricated parts. Therefore, the role of process parameters which influence cavitation must be precisely documented and understood. In this study, (1) the mechanism of deformation, (2) cavity formation and growth, and (3) the effect of forming parameters on cavitation are systematically investigated in a fine grain Al-4.7%Mg-0.8%Mn-0.4%Cu alloy. The mechanical flow response of the alloy is characterized by a new type of step strain-rate test which preserves the initial microstructure of the alloy. Under isostructural condition, sigmoidal log s vs. log 3˙ relationship is determined and then analyzed by using a grain-mantle based quantitative model1 for superplastic flow. The activation energies in both grain-mantle creep and core creep are analyzed, and the overall controlling mechanism is found to be dislocation glide and climb. Grain-mantle creep rate in the low strain-rate region is found to be enhanced many times due to a high concentration of vacancies near grain boundaries. Cavitation caused by superplastic straining under uniaxial tension is evaluated by the SEM (for < 0.5mum size) and the number and size of cavities are monitored by image analysis through optical microscopy. Growth of pre-existing cavities and nucleation and growth of new cavities at grain boundary particles are monitored with increasing strain. Cavity nucleation and growth occur in two stages: crack-like growth along the particle-matrix interface by a constrained growth process, and beyond complete debonding growth via plastic deformation of the matrix which is modeled here. Stresses and strain-rates near the void are intensified due to the perturbed flow field near the void, and not relaxed during the time frame associated with superplastic deformation

  8. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    PubMed

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons.

  9. Analytical Method for Forming Limit Diagram Prediction with Application to a Magnesium ZEK100-O Alloy

    NASA Astrophysics Data System (ADS)

    Min, Junying; Hector, Louis G.; Lin, Jianping; Carter, Jon T.

    2013-11-01

    A significant barrier to broader implementation of magnesium alloys is their poor room temperature formability, a consequence of the anisotropic response of the Mg hexagonal closed-packed (hcp) crystal structure. Additions of rare earth (RE) elements, such as in the ZEK100 alloys, weaken the texture and improve formability. Room temperature forming limit analyses of RE-containing Mg alloys, particularly Mg ZEK100, have not been explored to any significant extent in the literature. In this paper, strain-based forming limit diagrams (FLDs) are derived for an Mg ZEK100-O alloy (Zn1.34Zr0.23Nd0.182, wt.%) using an analytical method that combines the vertex theory of Storen and Rice (J Mech Phys Solids, 23:421-441, 1979), the anisotropic yield criterion of Barlat and Lian (Int J Plast, 5:51-66, 1989), and a hardening law. The method does not rely on assumptions about pre-existing defects, is broadly applicable to sheet alloys exhibiting in-plane anisotropy requiring a higher-order yield criterion, and requires only minimal experimental inputs. Results from the analytical method are compared with experimentally derived FLDs based upon the well-known Nakajima test and tensile deformation, and with predictions from an existing analytical method for FLDs. Close agreement between the experimentally derived FLDs and the present theoretical method was obtained. Sheet materials where the theoretical method does not apply are also discussed.

  10. Correlation Between Microstructure and Corrosion Resistance of Magnesium Alloys Prepared by High Strain Rate Rolling

    NASA Astrophysics Data System (ADS)

    Chen, Jihua; Chen, Guanqing; Yan, Hongge; Su, Bin; Gong, Xiaole; Zhou, Bo

    2017-09-01

    Microstructure and corrosion resistance in Hank's solution of four magnesium alloys (pure Mg, ZK60, Mg-4Zn and Mg-4Zn-0.3Ca) prepared by high strain rate rolling (HSRR) and conventional rolling (CR) are comparatively investigated. The HSRR alloy exhibits better bio-corrosion resistance than the CR alloy. The HSRR ZK60 alloy has finer grains, higher dynamic recrystallization (DRX) extent, lower twin fraction, coarser residual second-phase particles, finer and denser nanometer β 1 precipitates, lower residual compressive stress and stronger basal texture than the CR alloy. The average corrosion rate of the HSRR ZK60 sheet after 90-day immersion in Hank's solution is 0.17 mg cm-2 d-1, about 19% lower than that of the CR sheet. Its corrosion current density is 30.9 μA/cm2, about 45% lower than that of the CR sheet. Bio-corrosion resistance enhancement by HSRR can be mainly ascribe to the reduced grain size, the relatively adequate DRX, non-twinning, the coarser residual second-phase particles, the finer and denser nanometer precipitates and the slightly stronger (0001) texture.

  11. Surface characteristics and corrosion behaviour of WE43 magnesium alloy coated by SiC film

    NASA Astrophysics Data System (ADS)

    Li, M.; Cheng, Y.; Zheng, Y. F.; Zhang, X.; Xi, T. F.; Wei, S. C.

    2012-01-01

    Amorphous SiC film has been successfully fabricated on the surface of WE43 magnesium alloy by plasma enhanced chemical vapour deposition (PECVD) technique. The microstructure and elemental composition were analyzed by transmission electron microscopy (TEM), glancing angle X-ray diffraction (GAXRD) and X-ray photoelectron spectroscopy (XPS), respectively. The immersion test indicated that SiC film could efficiently slow down the degradation rate of WE43 alloy in simulated body fluid (SBF) at 37 ± 1 °C. The indirect toxicity experiment was conducted using L929 cell line and the results showed that the extraction medium of SiC coated WE43 alloys exhibited no inhibitory effect on L929 cell growth. The in vitro hemocompatibility of the samples was investigated by hemolysis test and blood platelets adhesion test, and it was found that the hemolysis rate of the coated WE43 alloy decreased greatly, and the platelets attached on the SiC film were slightly activated with a round shape. It could be concluded that SiC film prepared by PECVD made WE43 alloy more appropriate to biomedical application.

  12. Influence of Pulse Time on the Structural and Tribological Properties of Micro Arc Oxidized AZ91D Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Kilic, Deniz; Muhaffel, Faiz; Yurekturk, Yakup; Baydogan, Murat

    Micro arc oxidation process is recently developed as a promising surface modification technique applying high voltage and current density onto the light metals. The magnesium alloys exhibit nearly the lowest density among metallic structural materials but its poor characteristics in corrosion resistance, wear resistance, hardness and so on, limit its wide-range of applications. Through micro arc oxidation, thick and wear-resistant ceramic coatings are directly formed on the surface of magnesium alloys. In this study, oxide coatings were formed on AZ91D magnesium alloy in a silicate-based electrolyte by micro arc oxidation (MAO) process. MAO process was applied in an alkaline electrolyte with different pulse time and the contribution of applied pulse time in micro structural and wear resistance was systematically investigated. Structure, composition and tribological characteristics of the coatings were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) and dry sliding reciprocating wear tests.

  13. Effects of Extrusion-Shear Process Conditions on the Microstructures and Mechanical Properties of AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Hu, H. J.; Li, Y. Y.; Wang, X.; Zhang, D. F.; Yang, M. B.

    2016-11-01

    In this paper, the effects of extrusion-shear (ES) on the microstructures and mechanical properties of AZ31 magnesium alloy has been studied, which has been achieved by conducting a lot of experiments and tests, including ES process, direct extrusion with different billet temperatures, microstructure analysis, hardness test, tensile & compression tests. The results show that the ES-processed rods has higher strengths (yield strength and tensile strength) than the direct extrusion ones with the same billet temperature, which contributed to their lower averaged grain size obtained from microstructure analysis according to Hall-Petch relation. Besides, the hardness of ES-processed AZ31 magnesium alloy decreases with the increasing of billet temperature. By comparing the two processes, it can be seen that the ES process could refine the microstructure and improve the mechanical properties of magnesium alloy.

  14. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    PubMed

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  15. Mussel-inspired nano-multilayered coating on magnesium alloys for enhanced corrosion resistance and antibacterial property.

    PubMed

    Wang, Bi; Zhao, Liang; Zhu, Weiwei; Fang, Liming; Ren, Fuzeng

    2017-09-01

    Magnesium alloys are promising candidates for load-bearing orthopedic implants due to their biodegradability and mechanical resemblance to natural bone tissue. However, the high degradation rate and the risk of implant-associated infections pose grand challenges for their clinical applications. Herein, we developed a nano-multilayered coating strategy through polydopamine and chitosan assisted layer-by-layer assembly of osteoinductive carbonated apatite and antibacterial sliver nanoparticles on the surface of AZ31 magnesium alloys. The fabricated nano-multilayered coating can not only obviously enhance the corrosion resistance but also significantly increase the antibacterial activity and demonstrate better biocompatility of magnesium alloys. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. On the role of magnesium and silicon in the formation of alumina from aluminum alloys by means of DIMOX processing

    NASA Astrophysics Data System (ADS)

    Yang, Liu; Zhu, Degui; Xu, Changqing; Zhang, Jun; Zhang, Jian

    1996-08-01

    This article deals with the reaction mechanisms of the DIMOX (Directed Melt Oxided) processing of aluminum alloys. An orthogonalized experimental procedure was introduced to stipulate the effects of the reaction temperature, reaction time, and additional metallic elements, magnesium and silicon, on the oxidation process of aluminum alloys. Emphasis is placed on the distribution of magnesium and silicon in the products so that the behaviors of these two crucial elements for the formation of alumina from directed oxidation of aluminum alloys could be revealed. Alterative methods, including optical and scanning electron microscopy (SEM), electron probing, and wave spectrum analysis were applied to specify the microstructure characters of the products and locate the position of both magnesium and silicon in the reaction products. Judged by the weight gain after reaction, the results indicated that the temperature is the most influential factor in controlling the oxidation kinetics. Silicon is more effective than magnesium in accelerating the process, although magnesium is indispensable for the process to take place. While judged by the morphology of the reaction products, an excessive amount of silicon is harmful to the DIMOX process in that the final products consist of a large amount of porosity. Both magnesium and silicon are rather concentrated in specific regions than homogeneously distributed in the whole products. The contents of magnesium and silicon in the surface region are not as high as expected, with most of the magnesium being concentrated in the region directly neighboring the bulky metals and most of the Si in the residual bulky metals, although the contents of these two elements in the surface region are a little higher than the regions next to the surface. These characteristics, combined with other investigations, suggest that the decisive role of the slight amount of magnesium and silicon in the nucleation and growth of Al2O3 could be explained by

  17. Twinning-detwinning behavior during cyclic deformation of magnesium alloy

    SciTech Connect

    Lee, Soo Yeol; Wang, Huamiao; Gharghouri, Michael A.

    2015-05-26

    In situ neutron diffraction has been used to examine the deformation mechanisms of a precipitation-hardened and extruded Mg-8.5wt.%Al alloy subjected to (i) compression followed by reverse tension (texture T1) and (ii) tension followed by reverse compression (texture T2). Two starting textures are used: (1) as-extruded texture, T1, in which the basal pole of most grains is normal to the extrusion axis and a small portion of grains are oriented with the basal pole parallel to the extrusion axis; (2) a reoriented texture, T2, in which the basal pole of most grains is parallel to the extrusion axis. For texture T1, the onset of extension twinning corresponds well with the macroscopic elastic-plastic transition during the initial compression stage. The non-linear macroscopic stress/strain behavior during unloading after compression is more significant than during unloading after tension. For texture T2, little detwinning occurs after the initial tension stage, but almost all of the twinned volumes are detwinned during loading in reverse compression.

  18. Twinning-detwinning behavior during cyclic deformation of magnesium alloy

    DOE PAGES

    Lee, Soo Yeol; Wang, Huamiao; Gharghouri, Michael A.

    2015-05-26

    In situ neutron diffraction has been used to examine the deformation mechanisms of a precipitation-hardened and extruded Mg-8.5wt.%Al alloy subjected to (i) compression followed by reverse tension (texture T1) and (ii) tension followed by reverse compression (texture T2). Two starting textures are used: (1) as-extruded texture, T1, in which the basal pole of most grains is normal to the extrusion axis and a small portion of grains are oriented with the basal pole parallel to the extrusion axis; (2) a reoriented texture, T2, in which the basal pole of most grains is parallel to the extrusion axis. For texture T1,more » the onset of extension twinning corresponds well with the macroscopic elastic-plastic transition during the initial compression stage. The non-linear macroscopic stress/strain behavior during unloading after compression is more significant than during unloading after tension. For texture T2, little detwinning occurs after the initial tension stage, but almost all of the twinned volumes are detwinned during loading in reverse compression.« less

  19. Interdiffusion and reaction between pure magnesium and aluminum alloy 6061

    DOE PAGES

    Kammerer, C. C.; Fu, Mian; Zhou, Le; ...

    2015-06-01

    Using solid-to-solid couples investigation, this study characterized the reaction products evolved and quantified the diffusion kinetics when pure Mg bonded to AA6061 is subjected to thermal treatment at 300°C for 720 hours, 350°C for 360 hours, and 400°C for 240 hours. Characterization techniques include optical microscopy, scanning electron microscopy with X-ray energy dispersive spectroscopy, and transmission electron microscopy. Parabolic growth constants were determined for γ-Mg17Al12, β-Mg2Al3, and the elusive ε-phase. Similarly, the average effective interdiffusion coefficients of major constituents were calculated for Mg (ss), γ-Mg17Al12, β-Mg2Al3, and AA6061. The activation energies and pre-exponential factors for both parabolic growth constant andmore » average effective interdiffusion coefficients were computed using the Arrhenius relationship. The activation energy for growth of γ-Mg17Al12 was significantly higher than that for β-Mg2Al3 while the activation energy for interdiffusion of γ-Mg17Al12 was only slightly higher than that for β-Mg2Al3. As a result, comparisons are made between the results of this study and those of diffusion studies between pure Mg and pure Al to examine the influence of alloying additions in AA6061.« less

  20. A systematic multiscale modeling and experimental approach to protect grain boundaries in magnesium alloys from corrosion

    SciTech Connect

    Horstemeyer, Mark R.; Chaudhuri, Santanu

    2015-09-30

    A multiscale modeling Internal State Variable (ISV) constitutive model was developed that captures the fundamental structure-property relationships. The macroscale ISV model used lower length scale simulations (Butler-Volmer and Electronics Structures results) in order to inform the ISVs at the macroscale. The chemomechanical ISV model was calibrated and validated from experiments with magnesium (Mg) alloys that were investigated under corrosive environments coupled with experimental electrochemical studies. Because the ISV chemomechanical model is physically based, it can be used for other material systems to predict corrosion behavior. As such, others can use the chemomechanical model for analyzing corrosion effects on their designs.

  1. Fabrication of biomimetic hydrophobic films with corrosion resistance on magnesium alloy by immersion process

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Lu, Guolong; Liu, Jindan; Han, Zhiwu; Liu, Zhenning

    2013-01-01

    Biomimetic hydrophobic films of crystalline CeO2 were prepared on magnesium alloy by an immersion process with cerium nitrate solution and then modified with DTS (CH3(CH2)11Si(OCH3)3). The CeO2 films fabricated with 20-min immersion yield a water contact angle of 137.5 ± 2°, while 20-min DTS treatment on top of CeO2 can further enhance the water contact angle to 146.7 ± 2°. Then corrosion-resistant property of these prepared films against NaCl solution was investigated and elucidated using electrochemical measurements.

  2. Influences of Welding Processes on Microstructure, Hardness, and Tensile Properties of AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Padmanaban, G.; Balasubramanian, V.; Sarin Sundar, J. K.

    2010-03-01

    This article reports the influences of welding processes such as gas tungsten arc welding (GTAW), friction stir welding (FSW), and laser beam welding (LBW) on tensile properties of AZ31B magnesium alloy. The lowest hardness distribution profile (LHDP) is constructed across the weld section to identify the fracture path. From this investigation, it is found that LBW joints exhibited superior tensile properties compared to GTAW and FSW joints and this is mainly due to the formation of very fine grains in the fusion zone and absence of heat-affected zone (HAZ).

  3. Column and Plate Compressive Strengths of Aircraft Structural Martials Extruded 0-1HTA Magnesium Alloy

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Niles, Donald E

    1947-01-01

    Column and plate compressive strengths of extruded 0-1HTA magnesium alloy were determined both within and beyond the elastic range from tests of flat end H-section columns and from local instability tests of H-, Z-, and channel section columns. These tests are part of an extensive research investigation to provide data on the structural strength of various aircraft materials. The results are presented in the form of curves and charts that are suitable for use in the design and analysis of aircraft structures.

  4. Thermo-Mechanical Methods for Improving Fatigue Performance of Wrought Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Shahzad, Muhammad; Wagner, Lothar

    Wrought magnesium alloys AZ80 and ZK60 in as-cast condition were extruded at 300°C with extrusion ratios of ER = 12 and 44. Resulting microstructures, crystallographic textures and mechanical properties were investigated. Extruding led to profound reduction in grain size in comparison to as-cast condition which drastically improved yield stress, tensile elongation and HCF performance. Strength differentials in ZK60 after extruding at ER = 12 were more pronounced than after extruding at ER = 44 whereas no such effect was observed in AZ80. Swaging after extruding further increased yield stress and endurance limit, while strength differential increased and ductility was lowered.

  5. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola

    2016-04-01

    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  6. Structure and Properties of "Magnesium Alloy - Carbon Nanotubes" Nanocomposite and their Optimization Using Design of Experiments

    NASA Astrophysics Data System (ADS)

    Soltani, M.; Shamanian, M.; Niroumand, B.

    2017-07-01

    A nanocomposite obtained by introduction of carbon nanotubes into the surface layer of magnesium alloy AZ31B by the method of friction stir processing is studied. Dependences of the hardness and wear resistance on the speed of motion of the friction tool, the speed of rotation of the friction head, the number of passes of the tool and the relative content of carbon nanotubes in the layer are determined. The method of design of experiment is used to find the optimum modes for production of a nanocomposite with high hardness and wear resistance.

  7. Static Recrystallization and Grain Growth in AZ31B-H24 Magnesium Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Antoniswamy, Aravindha R.; Carter, Jon T.; Hector, Louis G.; Taleff, Eric M.

    The effects of static annealing on recovery, recrystallization and grain growth in a magnesium alloy sheet are investigated at 50°C to 450°C. Full recrystallization is observed after annealing at 250°C or higher temperatures. Recrystallized grain size increases with temperature through normal grain growth. Room-temperature hardness drops abruptly following recrystallization and then decreases with increasing grain size. Predictive relationships are proposed for recrystallized grain size as a function of temperature and time and for hardness as a function of recrystallized grain size.

  8. Microstructural Effects on the Spall Properties of ECAE-Processed AZ31B Magnesium Alloy

    DTIC Science & Technology

    2016-10-01

    21005, USA d Department of Mechanical Engineering, Johns Hopkins University, Baltimore, MD 21218, USA A R T I C L E I N F O Article history : Received...normal to within 0.5mrad. The free surface velocity–time histories were acquired using Photonic Doppler Velocimetry (PDV) fromwhich the corrected spall...and strain-hardening behavior of double-sided arc welded and friction stir welded az31b magnesium alloy. Mater Sci Eng A 2010;527(12):2951–61. doi

  9. Comparison of magnesium alloys and poly-l-lactide screws as degradable implants in a canine fracture model.

    PubMed

    Marukawa, Eriko; Tamai, Masato; Takahashi, Yukinobu; Hatakeyama, Ichiro; Sato, Masaru; Higuchi, Yusuke; Kakidachi, Hiroshi; Taniguchi, Hirofumi; Sakamoto, Takamitsu; Honda, Jun; Omura, Ken; Harada, Hiroyuki

    2016-10-01

    The aims of this study were to evaluate in vivo the biological responses to implants composed of biodegradable anodized WE43 (containing magnesium yttrium, rare earth elements and zirconium; Elektron SynerMag®) magnesium alloy, monolithic WE43 magnesium alloy and poly-l-lactic acid (PLLA), which are commonly used materials in clinic settings, and to evaluate the effectiveness of the materials as bone screws. The effectiveness of the magnesium alloy implants in osteosynthesis was evaluated using a bone fracture model involving the tibia of beagle dogs. For the monolithic WE43 implants, radiological, and histological evaluation revealed that bone trabeculae around the implanted monolithic WE43 decreased because of an inflammatory response. However, there was no damage due to hydrogen gas or inflammatory response in the bone tissue around the anodized WE43 implants. After 4 weeks, all the PLLA implants (n = 3) had broken but the WE43 implants had not (n = 6). These results suggest that the WE43 implants had sufficient strength to fix bone fractures at load-bearing sites in orthopedic and oral maxillofacial surgery. Therefore, these biodegradable magnesium alloys are good candidates for replacing biodegradable polymers. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1282-1289, 2016.

  10. Adhesive Bonding and Corrosion Protection of a Die Cast Magnesium Automotive Door

    NASA Astrophysics Data System (ADS)

    Bretz, G. T.; Lazarz, K. A.; Hill, D. J.; Blanchard, P. J.

    It is well known that magnesium alloys, in close proximity to other alloys, are susceptible to galvanic corrosion. Combined with this fact, in automotive applications, it is rare that magnesium will be present in the absence of other alloys such as steel or aluminum. Therefore, in wet applications, where the galvanic cell is completed, it is necessary to isolate the magnesium in order to prevent accelerated corrosion. There are numerous commercial pre-treatments available for magnesium, however this paper focuses on conversion coatings in conjunction with a spray powder coat. By means of example, results for a hem flange joint on an AM50 die cast magnesium door structure will be presented. The outer door skin is an aluminum alloy hemmed around a cast magnesium flange. An adhesive is used between the inner and outer to help with stiffness and NVH (Noise, Vibration and Harshness). Results from bonded lap-shear coupon tests that have been exposed to accelerated corrosion cycles are presented. A second phase of this work considered a surrogate hem flange coupon, which was similarly exposed to the same accelerated corrosion cycle. Results from both of these tests are presented within this paper along with a discussion as to their suitability for use within automotive applications.

  11. Interdiffusion and reaction between pure magnesium and aluminum alloy 6061

    SciTech Connect

    Kammerer, C. C.; Fu, Mian; Zhou, Le; Keiser, Jr., Dennis D.; Sohn, Yong Ho

    2015-06-01

    Using solid-to-solid couples investigation, this study characterized the reaction products evolved and quantified the diffusion kinetics when pure Mg bonded to AA6061 is subjected to thermal treatment at 300°C for 720 hours, 350°C for 360 hours, and 400°C for 240 hours. Characterization techniques include optical microscopy, scanning electron microscopy with X-ray energy dispersive spectroscopy, and transmission electron microscopy. Parabolic growth constants were determined for γ-Mg17Al12, β-Mg2Al3, and the elusive ε-phase. Similarly, the average effective interdiffusion coefficients of major constituents were calculated for Mg (ss), γ-Mg17Al12, β-Mg2Al3, and AA6061. The activation energies and pre-exponential factors for both parabolic growth constant and average effective interdiffusion coefficients were computed using the Arrhenius relationship. The activation energy for growth of γ-Mg17Al12 was significantly higher than that for β-Mg2Al3 while the activation energy for interdiffusion of γ-Mg17Al12 was only slightly higher than that for β-Mg2Al3. As a result, comparisons are made between the results of this study and those of diffusion studies between pure Mg and pure Al to examine the influence of alloying additions in AA6061.

  12. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  13. Endothelialization of Novel Magnesium-Rare Earth Alloys with Fluoride and Collagen Coating

    PubMed Central

    Zhao, Nan; Workman, Benjamin; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) alloys are promising scaffolds for the next generation of cardiovascular stents because of their better biocompatibility and biodegradation compared to traditional metals. However, insufficient mechanical strength and high degradation rate are still the two main limitations for Mg materials. Hydrofluoric acid (HF) treatment and collagen coating were used in this research to improve the endothelialization of two rare earth-based Mg alloys. Results demonstrated that a nanoporous film structure of fluoride with thickness of ~20 μm was formed on the Mg material surface, which improved the corrosion resistance. Primary human coronary artery endothelial cells (HCAECs) had much better attachment, spreading, growth and proliferation (the process of endothelialization) on HF-treated Mg materials compared to bare- or collagen-coated ones. PMID:24670478

  14. Endothelialization of novel magnesium-rare earth alloys with fluoride and collagen coating.

    PubMed

    Zhao, Nan; Workman, Benjamin; Zhu, Donghui

    2014-03-25

    Magnesium (Mg) alloys are promising scaffolds for the next generation of cardiovascular stents because of their better biocompatibility and biodegradation compared to traditional metals. However, insufficient mechanical strength and high degradation rate are still the two main limitations for Mg materials. Hydrofluoric acid (HF) treatment and collagen coating were used in this research to improve the endothelialization of two rare earth-based Mg alloys. Results demonstrated that a nanoporous film structure of fluoride with thickness of ~20 µm was formed on the Mg material surface, which improved the corrosion resistance. Primary human coronary artery endothelial cells (HCAECs) had much better attachment, spreading, growth and proliferation (the process of endothelialization) on HF-treated Mg materials compared to bare- or collagen-coated ones.

  15. Effects of Microstructure and Processing Methods on Creep Behavior of AZ91 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Shahbeigi Roodposhti, Peiman; Sarkar, Apu; Murty, Korukonda L.; Scattergood, Ronald O.

    2016-09-01

    This review sheds light on the creep properties of AZ91 magnesium alloys with a major emphasis on the influence of microstructure on the creep resistance and underlying creep deformation mechanism based on stress exponent and activation energy. Effects of processing routes such as steel mold casting, die casting, and thixoforming are considered. Roles of a wide range of additional alloying elements such as Si, Sb, Bi, Ca, Sn, REs, and combined addition of them on the microstructure modification were investigated. The reaction between these elements and the Mg or Al in the matrix develops some thermally stable intermetallic phases which improves the creep resistance at elevated temperatures, however does not influence the creep mechanism.

  16. Characterization of damage evolution in an AM60 magnesium alloy by computed tomography

    SciTech Connect

    Waters, A.; Green, R.E.; Martz, H.; Dolan, K.; Horstemeyer, M.; Derrill, R.

    1999-06-16

    Lawrence Livermore National Lab and Sandia National Laboratories, CA are collaborating on the development of new techniques to study damage evolution and growth in material specimens subjected to mechanical loading. These techniques include metallography, radiography, computed tomography (CT) and modeling. The material specimens being studied include cast magnesium and aluminum alloys, and forged stainless steel. The authors concentrate on characterizing monotonically loaded Mg alloy specimens using CT. Several notched tensile specimens were uniaxially loaded to different percentages of the failure load. Specimens were initially characterized by radiography and computed tomography to determine the preloaded state. Subsequent CT scans were performed after the samples were loaded to different percentages of the load failure. The CT volumetric data are being used to measure void size, distribution and orientation in all three dimensions nondestructively to determine the effect of void growth on the mechanical behavior of the materials.

  17. On the surface properties of biodegrading magnesium and its alloys: a survey and discussion

    NASA Astrophysics Data System (ADS)

    Wang, J. L.; Kirkland, N. T.; Chen, X. B.; Lyndon, J. A.; Birbilis, N.

    2016-03-01

    Biodegradable magnesium (Mg) alloys present exceptional promise as functional implants, as evidenced by the significant research effort associated with the topic in recent years. However, a salient point regarding the degradation of Mg and Mg-alloys—in any aqueous environment, including biological media—is the certain presence and accumulation of surface films, representing dissolution products. The corrosion of Mg does not require that bare metal surfaces be presented to the surrounding environment, it follows that any tissue or cells in the immediate vicinity of a Mg-based implant will therefore be in intimate contact with the dissolution products of Mg. To this end, the present work describes the typical Mg/Mg-alloy surface evolution during dissolution in biological media, and the associated factors which govern the morphology and control of surface films. This combines original research with review, finishing with prospects for further illumination.

  18. Structure of magnesium alloy MA14 after multistep isothermal forging and subsequent isothermal rolling

    NASA Astrophysics Data System (ADS)

    Nugmanov, D. R.; Sitdikov, O. Sh.; Markushev, M. V.

    2015-10-01

    Optical metallography and electron microscopy have been used to analyze the structural changes in magnesium MA14 alloy subjected to processing that combines multistep isothermal forging and isothermal rolling. It has been found that forging of a bulk workpiece leads to the formation of a structure, 85-90% of which consists of recrystallized grains with an average size of less than 5 µm. Subsequent rolling results in a completely recrystallized structure with a grain size of 1-2 µm. It is shown that the resultant structural states are characterized by grain size nonuniformity inherited from the initial hot-pressed semi-finished product. The nature and features of crystallization processes that take place in the alloy during processing are discussed.

  19. Microstructure and Texture Evolution During the Alternate Extrusion of an AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Li, Feng; Jiang, Hong Wei; Liu, Yang

    2017-01-01

    In this study, a new extrusion process, alternate extrusion (AE), is proposed. We evaluated the reliability and superiority of this process in practical applications by conducting a simulation using the finite element method, which confirmed the experimental results. The microstructure characteristics of an AZ31 magnesium alloy produced by conventional extrusion (CE) and AE were investigated by electron backscattered diffraction and optical microscopy, and the effects of the microstructures on the mechanical properties were studied across the extruded specimens. The main advantage of AE is that the load is reduced to less than half that in the CE process; this results from the reduced cross-section of the split punches. Additionally, the grain size with AE is more refined than with CE because of the additional shear force, which improves the mechanical properties of the alloys. Furthermore, AE can also weaken the intensity of the basal plane texture.

  20. Texture Control of Aluminum, Iron, and Magnesium Alloy Sheets to Increase Their Plastic Strain Ratios

    NASA Astrophysics Data System (ADS)

    Lee, Dong Nyung; Han, Heung Nam

    2011-08-01

    It is known that the limiting drawing ratio of sheet metals is proportional to their plastic strain ratios, and the plastic strain ratios of fcc and bcc metal sheets increase with increasing <111>//ND component in their textures. Conventional cold rolling and subsequent annealing of fcc metals cannot give rise to the <111>//ND component. Specifically, the cold rolling texture of polycrystalline fcc metals is characterized by the fiber connecting the {112}<111>, {123}<634>, and {011}<211> orientations in the Euler space, which is often called the β-fiber. The density of each component in the fiber depends on the stacking fault energy of metals. The {112}<111> and {123}<634> textured Al alloy sheets evolve the {001}<100> texture, when recrystallized. The low plastic strain ratios of the Al alloy sheets are attributed to the {001}<100> texture. The <111>//ND texture can be obtained in shear deformed fcc sheets. Bcc steels develop the <111>//ND texture when cold rolled and recrystallized. However, the density of <111>//ND depends on the content of dissolved interstitial elements such as carbon and nitrogen. The density of the <111>//ND component decreases with increasing concentration of the dissolved interstitial elements. For a given steel, the density of the <111>//ND component can vary with varying thermomechanical treatment. Magnesium alloy sheets are subjected to sheet forming processes at temperatures of 200 °C or higher because of their basal plane texture, or the <0002>//ND orientation. Many studies have been made to alleviate the component so that the magnesium alloy sheets can have better formability. In this article, the above issues are briefly reviewed and discussed.

  1. The Origin of Fracture in the I-ECAP of AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Gzyl, Michal; Rosochowski, Andrzej; Boczkal, Sonia; Qarni, Muhammad Jawad

    2015-11-01

    Magnesium alloys are very promising materials for weight-saving structural applications due to their low density, comparing to other metals and alloys currently used. However, they usually suffer from a limited formability at room temperature and low strength. In order to overcome those issues, processes of severe plastic deformation (SPD) can be utilized to improve mechanical properties, but processing parameters need to be selected with care to avoid fracture, very often observed for those alloys during forming. In the current work, the AZ31B magnesium alloy was subjected to SPD by incremental equal-channel angular pressing (I-ECAP) at temperatures varying from 398 K to 525 K (125 °C to 250 °C) to determine the window of allowable processing parameters. The effects of initial grain size and billet rotation scheme on the occurrence of fracture during I-ECAP were investigated. The initial grain size ranged from 1.5 to 40 µm and the I-ECAP routes tested were A, BC, and C. Microstructures of the processed billets were characterized before and after I-ECAP. It was found that a fine-grained and homogenous microstructure was required to avoid fracture at low temperatures. Strain localization arising from a stress relaxation within recrystallized regions, namely twins and fine-grained zones, was shown to be responsible for the generation of microcracks. Based on the I-ECAP experiments and available literature data for ECAP, a power law between the initial grain size and processing conditions, described by a Zener-Hollomon parameter, has been proposed. Finally, processing by various routes at 473 K (200 °C) revealed that route A was less prone to fracture than routes BC and C.

  2. Constitutive Equations and Flow Behavior of an As-Extruded AZ31 Magnesium Alloy Under Large Strain Condition

    NASA Astrophysics Data System (ADS)

    Dong, Yuanyuan; Zhang, Cunsheng; Lu, Xing; Wang, Cuixue; Zhao, Guoqun

    2016-06-01

    A reasonable constitutive model is the key to achieving the accurate numerical simulation of magnesium alloy extrusion process. Based on the hot compression tests of the as-extruded AZ31 magnesium alloy, the strain-compensated Arrhenius equation, the constitutive equation taking into account dynamic recovery (DRV) and dynamic recrystallization (DRX), and the modified Fields-Backofen equation (FB) are established to describe the deformation behavior of this alloy under large strain condition (strain level greater than 1.0) and wide strain rate range (0.01 to 10 s-1), respectively. Then material parameters in each constitutive model are determined by linear fitting method. The comparison of these three kinds of equations shows that the strain-compensated Arrhenius model provides the best prediction of flow stress, and the calculated value of correlation coefficient ( R) is the highest as 0.9945 and the average absolute relative error (AARE) is the lowest as 3.11%. The constitutive equation with DRV + DRX can also predict flow stress accurately, and its values of R and AARE are 0.9920 and 4.41%, respectively. However, compared to the other two constitutive equations, the modified FB equation does not give good description of hot deformation behavior for this magnesium alloy. Finally, the advantages and drawbacks of these three kinds of constitutive models are discussed and compared. Therefore, this work could provide theoretical guidelines for investigating hot deformation behavior of wrought magnesium alloys and determining the appropriate extrusion process parameters under large strain condition.

  3. Transient Liquid Phase Diffusion Bonding of Magnesium Alloy (Mg-AZ31) to Titanium Alloy (Ti-6Al-4V)

    NASA Astrophysics Data System (ADS)

    Atieh, Anas Mahmoud

    The magnesium alloy Mg-AZ31 and titanium alloy Ti-6Al-4V have physical characteristics and mechanical properties that makes it attractive for a wide range of engineering applications in the aerospace and automotive industries. However, the differences in melting temperature and coefficient of thermal expansion hinder the use of traditional fusion welding techniques. Transient liquid phase (TLP) bonding of magnesium alloy Mg-AZ31 and titanium alloy Ti-6Al- 4V was performed and different interlayer types and configurations were used to facilitate joint formation. The joining of these alloys using Ni foils was successful at a bonding temperature of 515°C, bonding pressure 0.2 MPa, for bonding time of 5 minutes. At the Ni/Mg-AZ31 bond interface, the formation of a eutectic liquid between Mg and Ni was observed. The formation of Mg2Ni and Mg3AlNi2 were identified along the bond interface resulting in an isothermally solidified joint. At the Ni/Ti-6Al-4V interface, the solid-state diffusion process results in joint formation. The use of double Ni-Cu sandwich joint resulted in further enhancement in joint formation and this produced joints with greater shear strength values. The configuration of Mg-AZ31/Cu- Ni/Ti-6Al-4V or Mg-AZ31/Ni-Cu/Ti-6Al-4V influence the mechanism of bonding and the type of intermetallics formed within the joint. The application of thin Ni electrodeposited coatings resulted in further enhancements of joint quality due to better surface-to-surface contact and a reduction in the formation of intermetallics at the joint. The effect of Cu nano-particles in the coatings was found to decrease the eutectic zone width and this resulted in an increase the shear strength of the joints. The highest shear strength of 69 MPa was possible with bonds made using coatings containing Cu nano-particle dispersion.

  4. In vitro corrosion of pure magnesium and AZ91 alloy-the influence of thin electrolyte layer thickness.

    PubMed

    Zeng, Rong-Chang; Qi, Wei-Chen; Zhang, Fen; Li, Shuo-Qi

    2016-03-01

    In vivo degradation predication faces a huge challenge via in vitro corrosion test due to the difficulty for mimicking the complicated microenvironment with various influencing factors. A thin electrolyte layer (TEL) cell for in vitro corrosion of pure magnesium and AZ91 alloy was presented to stimulate the in vivo corrosion in the micro-environment built by the interface of the implant and its neighboring tissue. The results demonstrated that the in vivo corrosion of pure Mg and the AZ91 alloy was suppressed under TEL condition. The AZ91 alloy was more sensitive than pure Mg to the inhibition of corrosion under a TEL thickness of less than 200 µm. The TEL thickness limited the distribution of current, and thus localized corrosion was more preferred to occur under TEL condition than in bulk solution. The TEL cell might be an appropriate approach to simulating the in vivo degradation of magnesium and its alloys.

  5. Corrosion behavior of mesoporous bioglass-ceramic coated magnesium alloy under applied forces.

    PubMed

    Zhang, Feiyang; Cai, Shu; Xu, Guohua; Shen, Sibo; Li, Yan; Zhang, Min; Wu, Xiaodong

    2016-03-01

    In order to research the corrosion behavior of bioglass-ceramic coated magnesium alloys under applied forces, mesoporous 45S5 bioactive glass-ceramic (45S5 MBGC) coatings were successfully prepared on AZ31 substrates using a sol-gel dip-coating technique followed by a heat treatment at the temperature of 400°C. In this work, corrosion behavior of the coated samples under applied forces was characterized by electrochemical tests and immersion tests in simulated body fluid. Results showed that the glass-ceramic coatings lost the protective effects to the magnesium substrate in a short time when the applied compressive stress was greater than 25MPa, and no crystallized apatite was formed on the surface due to the high Mg(2+) releasing and the peeling off of the coatings. Whereas, under low applied forces, apatite deposition and crystallization on the coating surface repaired cracks to some extent, thus improving the corrosion resistance of the coated magnesium during the long-term immersion period.

  6. Effect of Sb on the microstructure and mechanical properties of AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Qudong; Chen, Wenzhou; Ding, Wenjiang; Zhu, Yanping; Mabuchi, M.

    2001-03-01

    Effects of Sb addition on the microstructure, mechanical properties, and fracture behaviors of AZ91 magnesium alloy, as well as the sensitivity to section thickness of the structure and mechanical properties, have been studied. The results show that when Sb is added into the AZ91 alloy, the grain is refined, the Mg17Al12 phase is refined and granulated, and a new Mg3Sb2 phase is formed and becomes coarse needle-shaped as Sb content increases. The room-temperature tensile strength, elongation, and impact toughness increase first, and then decrease with increasing Sb content. The study on sensitivity to section thickness shows that, when composition is constant, the room-temperature tensile strength and elongation increase with the reduction of section thickness; when section thickness is constant, the room-temperature tensile strength and elongation increase first, and then decrease with increasing Sb content. Additionally, the Sb addition improves the tensile strength of the AZ91 alloy at 100°C and 150°C. The room-temperature tensile and impact fractographs of the AZ91 alloy show intergranular fracture. With increasing Sb content, the tearing deformation zones on the both fractographs enlarge at first, and then diminish, which is consistent with the change of tensile strength, elongation, and impact toughness increasing first, and then reducing with increasing Sb content.

  7. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  8. Designing the bandgap of ZnO via Alloying of Magnesium and Sulfur

    NASA Astrophysics Data System (ADS)

    Huso, Jesse; Thapa, Dinesh; Che, Hui; Canul, Amrah; Corolewski, Caleb; McCluskey, M. D.; Bergman, Leah

    2015-03-01

    ZnO is emerging as one of the materials of choice for UV applications. It has a benign chemical nature, a deep excitonic energy level, and a direct bandgap of 3.4 eV. The latter two properties make ZnO a highly efficient light-emitter at and above room temperature. Alloying ZnO with magnesium and sulfur creates the MgxZn1-xO and ZnSxO1-x alloy systems which can tune the bandgap by design and add new optical and electronic functionalities to ZnO. In MgxZn1-xO, annealing studies were performed to overcome the phase segregation tendency, reduce intrinsic defects, and enhance the UV luminescence. It was found that annealing under an argon environment significantly improved the material and optical properties of the films due to the removal of intrinsic defects and completion of alloying. In ZnSxO1-x, phase segregation is expected to occur during growth due to the various crystal structures of end members and large difference in anion radii of S and O. However, this alloy system may form intermediate compounds such as zinc sulfate (ZnSO4) which significantly impact material and optical properties. The removal of undesirable compounds will be discussed in terms of the growth conditions. This work is supported by the National Science Foundation under Grant No. DMR-1202532.

  9. Fatigue properties of magnesium alloy AZ91 processed by severe plastic deformation.

    PubMed

    Fintová, Stanislava; Kunz, Ludvík

    2015-02-01

    Fatigue properties of cast AZ91 magnesium alloy processed by severe plastic deformation were investigated and compared with the properties of the initial cast state. The severe plastic deformation was carried out by equal channel angular pressing (ECAP). The ECAP treatment resulted in a bimodal structure. The bimodality consists in a coexistence of fine grained areas with higher content of Mg17Al12 particles and areas exhibiting larger grains and lower density of Mg17Al12 particles. Improvement of the basic mechanical properties of AZ91 (yield stress, tensile strength and ductility) by ECAP was significant. Also the improvement of the fatigue life in the low-cycle fatigue region was substantial. However the improvement of the fatigue strength in the high-cycle fatigue region was found to be negligible. The endurance limit based on 10(7) cycles for the cast alloy was 80 MPa and for the alloy processed by ECAP 85 MPa. The cyclic plastic response in both states was qualitatively similar; initial softening was followed by a long cyclic hardening. Fatigue cracks in cast alloy initiate in cyclic slip bands which were formed in areas of solid solution. In the case of severe plastic deformed material with bimodal structure two substantially different mechanisms of crack initiation were observed. Crack initiation in slip bands was a preferred process in the areas with large grains whereas the grain boundaries cracking was a characteristic mechanism in the fine grained regions.

  10. Solidification, growth mechanisms, and associated properties of Al-Si and magnesium lightweight casting alloys

    SciTech Connect

    Hosch, Timothy

    2010-01-01

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  11. Fiber laser micromachining of magnesium alloy tubes for biocompatible and biodegradable cardiovascular stents

    NASA Astrophysics Data System (ADS)

    Demir, Ali Gökhan; Previtali, Barbara; Colombo, Daniele; Ge, Qiang; Vedani, Maurizio; Petrini, Lorenza; Wu, Wei; Biffi, Carlo Alberto

    2012-02-01

    Magnesium alloys constitute an attractive solution for cardiovascular stent applications due to their intrinsic properties of biocompatibility and relatively low corrosion resistance in human-body fluids, which results in as a less intrusive treatment. Laser micromachining is the conventional process used to cut the stent mesh, which plays the key role for the accurate reproduction of the mesh design and the surface quality of the produced stent that are important factors in ensuring the mechanical and corrosion resistance properties of such a kind of devices. Traditionally continuous or pulsed laser systems working in microsecond pulse regime are employed for stent manufacturing. Pulsed fiber lasers on the other hand, are a relatively new solution which could balance productivity and quality aspects with shorter ns pulse durations and pulse energies in the order of mJ. This work reports the study of laser micromachining and of AZ31 magnesium alloy for the manufacturing of cardiovascular stents with a novel mesh design. A pulsed active fiber laser system operating in nanosecond pulse regime was employed for the micromachining. Laser parameters were studied for tubular cutting on a common stent material, AISI 316L tubes with 2 mm in diameter and 0.2 mm in thickness and on AZ31 tubes with 2.5 mm in diameter and 0.2 in thickness. In both cases process parameters conditions were examined for reactive and inert gas cutting solutions and the final stent quality is compared.

  12. Chemical nature of phytic acid conversion coating on AZ61 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Pan, Fusheng; Yang, Xu; Zhang, Dingfei

    2009-07-01

    Phytic acid (PA) conversion coating on AZ61 magnesium alloy was prepared by the method of deposition. The influences of pH, time and PA concentration on the formation process, microstructure and properties of the conversion coating were investigated. Scanning electron microscopy (SEM) was used to observe the microstructure. The chemical nature of conversion coating was investigated by energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) techniques. The corrosion resistance was examined by means of potentiodynamic polarization method. The adhesive ability was tested by score experiments. The results showed that the growth and microstructure of the conversion coatings were all obviously affected by pH, time and PA concentration. In 0.5 mg/ml PA solution with a pH of 5, an optimization conversion coating formed after 20 min immersion time by deposition of PA on AZ61 magnesium alloy surface through chelating with Al 3+. It made the corrosion potential Ecorr of sample shifted positively about 171 mV than that of the untreated sample, and the adhesive ability reached to Grade 1 (in accordance with GB/T 9286).

  13. Adsorption orientation of sodium of polyaspartic acid effect on anodic films formed on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Liu, YuPing; Zhang, Dingfei; Chen, Changguo; Zhang, Jiangang; Cui, libo

    2011-06-01

    We previously reported organic addition agent in improving the performance of anodic film formed on magnesium alloy. Here we report that the environment-friendly electrolyte with sodium of polyaspartic acid (PASP) affects the anodizing process including the microstructure, phase constituents and corrosion performance. We have used SEM, XRD, XPS and polarization curve to study in detail the electrolyte impact. Our results show that the anodic film in electrolyte with 19.2-28.8 g/L PASP is compact, smooth and high corrosion resistant. And also, increasing the PASP concentration ranging from 9.6 to 28.8 g/L results in enhancing the cell voltage, thickness and the content of compound including MgO and Mg 2SiO 4 in anodic film. Interestingly, the anodic film is non-stoichiometric oxide. Comparing with Tafel curves of the anodic film to the addition of PASP or not to, the corrosion current density is 1-2 magnitudes less than the later. Furthermore, a plausible model we propose that the anodizing process is regulated by two main plausible adsorption orientations of PASP at the surface anode. With the increasing of PASP content, the adsorption orientation may transit from "end-on" to "flat-on". This research using organic addition agent PASP may further broaden applications of organic additive in the anti-corrosion engineering and electrochemical surface treatment of magnesium alloy.

  14. Creep behavior of an AZ91 magnesium alloy reinforced with alumina fibers

    NASA Astrophysics Data System (ADS)

    Li, Yong; Langdon, Terence G.

    1999-08-01

    Creep tests were conducted at elevated temperatures on an AZ91 alloy reinforced with 20 vol pct Al2O3 fibers. When the creep data are interpreted by incorporating a threshold stress into the analysis, it is shown that the true stress exponent, n, is ˜3 at the lower stress levels and increases to >3 at the higher stresses. The true activation energy for creep is close to the value anticipated for interdiffusion of aluminum in magnesium. This behavior is interpreted in terms of a viscous glide process with n =3 and a breakaway of the dislocations from their solute atom atmospheres at the higher stress levels. The threshold stresses in this composite appear to arise from an attractive interaction between mobile dislocations in the matrix alloy and Mg17Al12 precipitates. The experimental results reveal several important similarities between the creep behavior of this magnesium-based composite and the well-documented creep properties of aluminum-based composites.

  15. Effect of severe plastic deformation on microstructure of squeeze-cast magnesium alloy AZ31 plate

    NASA Astrophysics Data System (ADS)

    Fong, Kai Soon; Tan, Ming Jen; Atsushi, Danno; Chua, Beng Wah; Ho, Meng Kwong

    2016-10-01

    High cost and poor room temperature formability of magnesium alloy sheet are the key factors that limit its application as a feedstock material for press forming. Production of Mg plates by squeeze casting with further processing by severe plastic deformation (SPD) is a potential method to reduce cost and improve formability. In this study, AZ31 Mg plate of dimension 96×96×4 mm was successfully produced by squeeze casting, using a novel melt transfer technique, at a forging force and speed of 180 Ton and 200 mm/sec respectively. The effect of severe plastic deformation (SPD) using groove pressing on the mechanical properties of squeeze-casted Mg plate after partial homogenization was subsequently investigated. Observation of the microstructure after two cycles of groove pressing, under decreasing temperature from 543K to 493K, shows a significant grain refinement from 39 to 4.7 µm. The Vickers hardness increased by approximately 25% from 56 to 74.1 which suggests an improvement in mechanical strength as a result of both the grain refinement and work hardening. The result shows that squeeze casting combined with groove pressing is potentially an effective method for preparation of thin magnesium alloy plate with fine-grained structure and improved mechanical properties.

  16. Manufacture of gradient micro-structures of magnesium alloys using two stage extrusion dies

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Tze-Hui; Alexandrov, Sergei; Naimark, Oleg Borisovich; Jeng, Yeau-Ren

    2013-12-16

    This paper aims to manufacture magnesium alloy metals with gradient micro-structures using hot extrusion process. The extrusion die was designed to have a straight channel part combined with a conical part. Materials pushed through this specially-designed die generate a non-uniform velocity distribution at cross sections inside the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure product can be obtained. Using the finite element analysis, the forming temperature, effective strain, and effective strain rate distributions at the die exit were firstly discussed for various inclination angles in the conical die. Then, hot extrusion experiments with a two stage die were conducted to obtain magnesium alloy products with gradient micro-structures. The effects of the inclination angle on the grain size distribution at cross sections of the products were also discussed. Using a die of an inclination angle of 15°, gradient micro-structures of the grain size decreasing gradually from 17 μm at the center to 4 μm at the edge of product were achieved.

  17. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    DOE PAGES

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustionmore » of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.« less

  18. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    SciTech Connect

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustion of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.

  19. Dynamic recrystallization behavior of AZ31 magnesium alloy processed by alternate forward extrusion

    NASA Astrophysics Data System (ADS)

    Li, Feng; Liu, Yang; Li, Xu-Bo

    2017-09-01

    One of the important factors that affect the microstructure and properties of extruded products is recrystallization behavior. Alternate forward extrusion (AFE) is a new type of metal extrusion process with strong potential. In this paper, we carried out the AFE process experiments of as-cast AZ31 magnesium alloy and obtained extrusion bar whose microstructure and deformation mechanism were analyzed by means of optical microscopy, electron backscattered diffraction and transmission electron microscopy. The experimental results indicated that homogeneous fine-grained structure with mean grain size of 3.91 μm was obtained after AFE at 573 K. The dominant reason of grain refinement was considered the dynamic recrystallization (DRX) induced by strain localization and shear plastic deformation. In the 573-673 K range, the yield strength, tensile strength and elongation of the composite mechanical properties are reduced accordingly with the increase of the forming temperature. Shown as in relevant statistics, the proportion of the large-angle grain boundaries decreased significantly. The above results provide an important scientific basis of the scheme formulation and active control on microstructure and property for AZ31 magnesium alloy AFE process.

  20. Flow behaviour of magnesium alloy AZ31B processed by equal-channel angular pressing

    NASA Astrophysics Data System (ADS)

    Arun, M. S.; Chakkingal, U.

    2014-08-01

    Magnesium alloys are characterised by their low density, high specific strength and stiffness. But, the potential application of Mg is limited by its low room-temperature ductility & formability. Formability can be improved by developing an ultrafine grained (UFG) structure. Equal channel angular pressing (ECAP) is a well known process that can be used to develop an ultrafine grained microstructure. The aim of this study was to investigate the flow behaviour of AZ31B magnesium alloy after ECAP. The specimen was subjected to three passes of ECAP with a die angle of 120° using processing route Bc. The processing temperature was 523 K for the first pass and 423 K for the subsequent two passes. The microstructure characterisation was done. Compression tests of ECAPed and annealed specimens were carried out at strain rates of 0.01 - 1s-1 and deformation temperatures of 200 - 300°C using computer servo-controlled Gleeble-3800 system. The value of activation energy Q and the empirical materials constants of A and n were determined. The equations relating flow stress and Zener-Hollomon parameter were proposed. In the case annealed AZ31, the activation energy was determined to be 154 kJ/mol, which was slightly higher than the activation energy of 144 kJ/mol for ECAPed AZ31.

  1. Deformation and Spallation of a Magnesium Alloy Under High Strain Rate Loading

    SciTech Connect

    Wang, M.; Lu, L.; Li, C.; Xiao, X.H.; Zhou, X.M.; Zhu, J.; Luo, S. N.

    2016-04-20

    We investigate deformation and damage of a magnesium alloy, AZ91, under high strain rate (similar to 10(5) s(-1)) loading via planar impact. The soft-recovered specimens are examined with electron back-scatter diffraction (EBSD). EBSD analysis reveals three types of twinning: {1012} extension, {10 (1) over bar1} contraction, and {10 (1) over bar1}-{10 (1) over bar2) double twinning, and their number density increases with increasing impact velocity. The extension twins dominate contraction and double twins in size and number. Dislocation densities of the recovered specimens are evaluated with x-ray diffraction, and increase with increasing impact velocity. X-ray tomography is used to resolve three-dimensional microstructure of shock-recovered samples. The EBSD and tomography results demonstrate that the second phase, Mg17Al12, plays an important role in both deformation twinning and tensile cracking. Deformation twinning appears to be a common mechanism in deformation of magnesium alloys at low, medium and high strain rates, in addition to dislocation motion. (C) 2016 Elsevier B.V. All rights reserved.

  2. Identification of an advanced constitutive model of Magnesium alloy AZ31B

    SciTech Connect

    Liu, Z. G.; Massoni, E.

    2011-05-04

    The main aim of this paper is to study the flow behavior of the AZ31B magnesium alloy by means of tensile tests performed in extended ranges of temperature and strain rates. The flow stress-strain curves analyzed by power law type constitutive equation can only fit well with experimental curves at the work-hardening stage. A new mathematical model is studied to describe the softening behavior of material based on tensile experiments. The relative parameters are obtained by fitting the equation with the experimental data. The genetic algorithm has been used to obtain the global optimal fitting parameters. The comparison between the fitted and experimental data proves the effectiveness of the model. The results indicate that this model leads to a better simulation of the flow stress during the softening stage than that of the power law equation. Based on this model, the deep drawing process has been simulated with the commercial finite element code FORGE registered. The punch load and thickness distribution of AZ31 sheet have been studied. The study of the results is helpful to the application of the stamping technology for the magnesium alloy sheet.

  3. Multipass cold drawing of magnesium alloy minitubes for biodegradable vascular stents.

    PubMed

    Fang, Gang; Ai, Wei-jiang; Leeflang, Sander; Duszczyk, Jurek; Zhou, Jie

    2013-08-01

    Magnesium alloys possess highly limited room-temperature formabilities. This presents a technological barrier to the fabrication of minitubes for biodegradable vascular stents. The research was aimed at developing precision forming technology to fabricate ZM21 magnesium alloy minitubes with a refined microstructure. A multipass cold drawing process with a moving mandrel was successfully developed to convert seamless hollow billets through five passes of cold drawing and an interpass annealing treatment into minitubes with an outside diameter of 2.9 mm and a wall thickness of 0.217 mm, ready for laser cutting into vascular stents. It was found that a cumulative reduction in cross-section area as much as 32% could be applied to the material without causing fracture. However, a further reduction in cross-section area required annealing at 300°C for 1h to change a twinned microstructure into a recrystallized grain structure and to regain formability. The interpass annealing treatment after the fourth pass led to a reduction in drawing force by 22%, in comparison with the drawing force at the fourth pass of drawing. The variations in the outside diameter and wall thickness of the minitubes could be kept within 5 and 12 μm, respectively. Further research is directed toward improvements in dimensional precisions.

  4. Experimental investigation of anisotropy evolution of AZ31 magnesium alloy sheets under tensile loading

    SciTech Connect

    Tari, D. Ghaffari; Worswick, M. J.

    2011-05-04

    Increasing demand for lighter final products has created new opportunities for the application of new light weight materials. Due to high strength to density ratio and good magnetic resistance properties, magnesium alloys are good candidates to replace steel and aluminum for same application. However, limited numbers of active slip deformation mechanisms, result in a decreased formability at room temperature. Furthermore, wrought magnesium alloys have an initial crystallographic texture, remained from the prior rolling operations, which makes them highly anisotropic. In this paper, tensile tests are performed at room temperature and 200 deg. C at different strain rates and orientations relative to the rolling direction, including rolling, 30 deg., 45 deg., 60 deg. and transverse orientation. The strain rates adopted for these experiments varied from 0.001 to 1.0. The testing results show the effect of temperature on the strain rate sensitivity of AZ31 sheets. The extent of deformation is continuously recorded using two separate high temperature extensometers. The results of testing show an increase in the r-values with the plastic deformation. The strain rate sensitivity of AZ31 increased as the temperature was elevated. At higher strain rates the measured r-values are larger and the slope of its evolution with the plastic strain is steeper.

  5. Pulsed laser cleaning of aluminium-magnesium alloys: effect of surface modifications on adhesion

    NASA Astrophysics Data System (ADS)

    Autric, Michel; Oltra, Roland

    2008-05-01

    Surface cleaning is a key step in many industrial processes and especially in laser surface treatments. During laser cleaning of metallic alloys using pulsed lasers, surface modification can be induced due to transient thermal effect. In ambient atmospheric conditions, an oxidation of the cleaned surface can be detected. The aim of this work was to characterize this transient oxidation that can occur below the laser energy domain leading to any phase change (melting, ablation) of the cleaned substrate. A Q-switched Nd:YAG laser (1.06 μm) with 10 ns pulse duration was used for this study. X-ray photoelectron spectroscopy and secondary ion mass spectroscopy were used for surface analysis of irradiated samples. Thermal oxidation took place on the aluminium-magnesium alloy (5000 series) during the irradiation in air (fluence range 0.6-1.4 Jcm-2). It has been demonstrated that this 10 ns laser thermal oxidation and the steady state thermal oxidation have the same mechanism. When the laser fluence reached 1 J cm -2 , the oxide formed by the thermal oxidation became in a large extent crystalline and its outer part was entirely covered by a continuous magnesium oxide layer.

  6. Bio-Adaption between Magnesium Alloy Stent and the Blood Vessel: A Review

    PubMed Central

    Ma, Jun; Zhao, Nan; Betts, Lexxus; Zhu, Donghui

    2016-01-01

    Biodegradable magnesium (Mg) alloy stents are the most promising next generation of bio-absorbable stents. In this article, we summarized the progresses on the in vitro studies, animal testing and clinical trials of biodegradable Mg alloy stents in the past decades. These exciting findings led us to propose the importance of the concept “bio-adaption” between the Mg alloy stent and the local tissue microenvironment after implantation. The healing responses of stented blood vessel can be generally described in three overlapping phases: inflammation, granulation and remodeling. The ideal bio-adaption of the Mg alloy stent, once implanted into the blood vessel, needs to be a reasonable function of the time and the space/dimension. First, a very slow degeneration of mechanical support is expected in the initial four months in order to provide sufficient mechanical support to the injured vessels. Although it is still arguable whether full mechanical support in stented lesions is mandatory during the first four months after implantation, it would certainly be a safety design parameter and a benchmark for regulatory evaluations based on the fact that there is insufficient human in vivo data available, especially the vessel wall mechanical properties during the healing/remodeling phase. Second, once the Mg alloy stent being degraded, the void space will be filled by the regenerated blood vessel tissues. The degradation of the Mg alloy stent should be 100% completed with no residues, and the degradation products (e.g., ions and hydrogen) will be helpful for the tissue reconstruction of the blood vessel. Toward this target, some future research perspectives are also discussed. PMID:27698548

  7. Continuum damage model for bioresorbable magnesium alloy devices - Application to coronary stents.

    PubMed

    Gastaldi, D; Sassi, V; Petrini, L; Vedani, M; Trasatti, S; Migliavacca, F

    2011-04-01

    The main drawback of a conventional stenting procedure is the high risk of restenosis. The idea of a stent that "disappears" after having fulfilled its mission is very intriguing and fascinating, since it can be expected that the stent mass decreases in time to allow the gradual transmission of the mechanical load to the surrounding tissues owing to controlled dissolution by corrosion. Magnesium and its alloys are appealing materials for designing biodegradable stents. The objective of this work is to develop, in a finite element framework, a model of magnesium degradation that is able to predict the corrosion rate, thus providing a valuable tool for the design of bioresorbable stents. Continuum damage mechanics is suitable for modeling several damage mechanisms, including different types of corrosion. In this study, the damage is assumed to be the superposition of stress corrosion and uniform microgalvanic corrosion processes. The former describes the stress-mediated localization of the corrosion attack through a stress-dependent evolution law, while the latter affects the free surface of the material exposed to an aggressive environment. Comparisons with experimental tests show that the developed model can reproduce the behavior of different magnesium alloys subjected to static corrosion tests. The study shows that parameter identification for a correct calibration of the model response on the results of uniform and stress corrosion experimental tests is reachable. Moreover, three-dimensional stenting procedures accounting for interaction with the arterial vessel are simulated, and it is shown how the proposed modeling approach gives the possibility of accounting for the combined effects of an aggressive environment and mechanical loading.

  8. Microstructure characterization of LAE442 magnesium alloy processed by extrusion and ECAP

    SciTech Connect

    Minárik, Peter; Král, Robert; Pešička, Josef; Daniš, Stanislav; Janeček, Miloš

    2016-02-15

    The magnesium alloy LAE442 was processed by extrusion and equal channel angular pressing (ECAP) to achieve ultrafine grained microstructure. Detailed characterization of the microstructure was performed by scanning electron microscope, electron back scattered diffraction (EBSD) and transmission electron microscope. The initial, as-cast, microstructure consisted of large grains of ~ 1 mm. The grain refinement due to the processing by severe plastic deformation led to a decrease of the average grain size to ~ 1.7 μm after the final step of ECAP. A detailed characterization of secondary phases showed the precipitation of Al{sub 11}RE{sub 3}, Al{sub 2}Ca and Al{sub 10}RE{sub 2}Mn{sub 7} intermetallic phases. X-ray diffraction measurements proved that Li is dissolved within the magnesium matrix in the as-cast condition. Newly formed Al{sub 3}Li phase was observed after ECAP. The texture formation due to the extrusion and ECAP was different from that in the other magnesium alloys due to the activation of non-basal slip systems as a result of the decrease of the c/a ratio. - Highlights: • Combined extrusion and equal channel angular pressing results in significant grain refinement by factor 1000 approximately. • Al{sub 11}RE{sub 3}, Al{sub 2}Ca and Al{sub 10}RE{sub 2}Mn{sub 7} secondary phases are present in the as-cast material while Li was dissolved in the Mg matrix. • Extrusion and ECAP have no effect on the composition of the secondary phases but they influence strongly their distribution. • Texture evolution is affected by decrease of c/a ratio due to the presence of Li and resulting activation of non-basal slip.

  9. Evaluation of Magnesium Die-Casting Alloys for Elevated Temperature Applications: Microstructure, Tensile Properties, and Creep Resistance

    NASA Astrophysics Data System (ADS)

    Zhu, Suming; Easton, Mark A.; Abbott, Trevor B.; Nie, Jian-Feng; Dargusch, Matthew S.; Hort, Norbert; Gibson, Mark A.

    2015-08-01

    Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth elements (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca-0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE-0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.

  10. Alloy development for the enhanced stability of Omega precipitates in aluminum-copper-magnesium-(silver) alloys

    NASA Astrophysics Data System (ADS)

    Gable, Brian M.

    This research involved a combined analytical and experimental approach to the design of an age-hardenable Al-Cu-Mg-Ag alloy for moderate temperature application. The applied methodology involved the complimentary techniques of thermal analysis, calculated phase diagrams, analytical microscopy and quantitative microstructural characterization. The objective of this research was to exploit several avenues for enhancing the coarsening resistance and thermal stability of the O phase through careful control of the alloy chemistry and processing. Differential thermal analysis (DTA) coupled with conventional and analytical transmission electron microscopy (TEM) techniques were implemented to refine the calculation of the Al-rich corner of the quaternary Al-Cu-Mg-Ag phase diagram for subsequent alloy development. Quantitative energy dispersive spectroscopy (EDS) demonstrated that Ag preferentially partitioned to S-phase for all conditions investigated, which ultimately led to a concomitant loss of O precipitates. The elimination of S-phase precipitation and limiting the alloy Si content proved to enhance the nucleation and thermal stability of the O phase. Several O-dominated microstructures were manipulated through various thermo-mechanical processing techniques in order to evaluate the O nucleation density, particle size and thermal stability as a function of alloy composition and processing conditions. The long-term stability of O plates was found to coincide with high levels of Ag and moderate Mg additions, with the latter limiting the competition with S-phase precipitation. Several alloys were found to be dominated by O precipitation, which remained stable through long-term isothermal and double-aging heat treatments. This enhanced thermal stability of O plates is a significant improvement over the previous generation of Al-Cu-Mg-Ag alloys in which O plates dissolved sacrificially at long aging times for moderate aging temperatures. The competitive microstructural

  11. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys.

    PubMed

    Maleki-Ghaleh, Hossein; Hafezi, Masoud; Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints.

  12. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys

    PubMed Central

    Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  13. Influence of shot peening on corrosion properties of biocompatible magnesium alloy AZ31 coated by dicalcium phosphate dihydrate (DCPD).

    PubMed

    Mhaede, Mansour; Pastorek, Filip; Hadzima, Branislav

    2014-06-01

    Magnesium alloys are promising materials for biomedical applications because of many outstanding properties like biodegradation, bioactivity and their specific density and Young's modulus are closer to bone than the commonly used metallic implant materials. Unfortunately their fatigue properties and low corrosion resistance negatively influenced their application possibilities in the field of biomedicine. These problems could be diminished through appropriate surface treatments. This study evaluates the influence of a surface pre-treatment by shot peening and shot peening+coating on the corrosion properties of magnesium alloy AZ31. The dicalcium phosphate dihydrate coating (DCPD) was electrochemically deposited in a solution containing 0.1M Ca(NO3)2, 0.06M NH4H2PO4 and 10mL/L of H2O2. The effect of shot peening on the surface properties of magnesium alloy was evaluated by microhardness and surface roughness measurements. The influence of the shot peening and dicalcium phosphate dihydrate layer on the electrochemical characteristics of AZ31 magnesium alloy was evaluated by potentiodynamic measurements and electrochemical impedance spectroscopy in 0.9% NaCl solution at a temperature of 22±1°C. The obtained results were analyzed by the Tafel-extrapolation method and equivalent circuit method. The results showed that the application of shot peening process followed by DCPD coating improves the properties of the AZ31 surface from corrosion and mechanical point of view.

  14. Comparative study on the biodegradation and biocompatibility of silicate bioceramic coatings on biodegradable magnesium alloy as biodegradable biomaterial

    NASA Astrophysics Data System (ADS)

    Razavi, M.; Fathi, M. H.; Savabi, O.; Razavi, S. M.; Hashemibeni, B.; Yazdimamaghani, M.; Vashaee, D.; Tayebi, L.

    2014-03-01

    Many clinical cases as well as in vivo and in vitro assessments have demonstrated that magnesium alloys possess good biocompatibility. Unfortunately, magnesium and its alloys degrade too quickly in physiological media. In order to improve the biodegradation resistance and biocompatibility of a biodegradable magnesium alloy, we have prepared three types of coating include diopside (CaMgSi2O6), akermanite (Ca2MgSi2O6) and bredigite (Ca7MgSi4O16) coating on AZ91 magnesium alloy through a micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method. In this research, the biodegradation and biocompatibility behavior of samples were evaluated in vitro and in vivo. The in vitro analysis was performed by cytocompatibility and MTT-assay and the in vivo test was conducted on the implantation of samples in the greater trochanter of adult rabbits. The results showed that diopside coating has the best bone regeneration and bredigite has the best biodegradation resistance compared to others.

  15. Influence of Sulfate-Reducing Bacteria on the Corrosion Residual Strength of an AZ91D Magnesium Alloy.

    PubMed

    Zhu, Xianyong; Liu, Yaohui; Wang, Qiang; Liu, Jiaan

    2014-10-21

    In this paper, the corrosion residual strength of the AZ91D magnesium alloy in the presence of sulfate-reducing bacteria is studied. In the experiments, the chemical composition of corrosion film was analyzed by a scanning electron microscope with energy dispersive X-ray spectroscopy. In addition, a series of instruments, such as scanning electronic microscope, pH-meter and an AG-10TA materials test machine, were applied to test and record the morphology of the corrosion product, fracture texture and mechanical properties of the AZ91D magnesium alloy. The experiments show that the sulfate-reducing bacteria (SRB) play an important role in the corrosion process of the AZ91D magnesium alloy. Pitting corrosion was enhanced by sulfate-reducing bacteria. Corrosion pits are important defects that could lead to a significant stress concentration in the tensile process. As a result, sulfate-reducing bacteria influence the corrosion residual strength of the AZ91D magnesium alloy by accelerating pitting corrosion.

  16. Magnesium alloy covered stent for treatment of a lateral aneurysm model in rabbit common carotid artery: An in vivo study

    NASA Astrophysics Data System (ADS)

    Wang, Wu; Wang, Yong-Li; Chen, Mo; Chen, Liang; Zhang, Jian; Li, Yong-Dong; Li, Ming-Hua; Yuan, Guang-Yin

    2016-11-01

    Magnesium alloy covered stents have rarely been used in the common carotid artery (CCA). We evaluated the long-term efficacy of magnesium alloy covered stents in a lateral aneurysm model in rabbit CCA. Magnesium alloy covered stents (group A, n = 7) or Willis covered stents (group B, n = 5) were inserted in 12 New Zealand White rabbits and they were followed up for 12 months. The long-term feasibility for aneurysm occlusion was studied through angiograms; the changes in vessel area and lumen area were assessed with IVUS. Complete aneurysmal occlusion was achieved in all aneurysms. Angiography showed that the diameter of the stented CCA in group A at 6 and 12 months was significantly greater than the diameter immediately after stent placement. On intravascular ultrasound (IVUS) examination, the mean lumen area of the stented CCA in group A was significantly greater at 6 and 12 months than that immediately after stent placement; the mean lumen area was also significantly greater in group A than in group B at the same time points. The magnesium alloy covered stents proved to be an effective approach for occlusion of lateral aneurysm in the rabbit CCA; it provides distinct advantages that are comparable to that obtained with the Willis covered stent.

  17. Influence of Sulfate-Reducing Bacteria on the Corrosion Residual Strength of an AZ91D Magnesium Alloy

    PubMed Central

    Zhu, Xianyong; Liu, Yaohui; Wang, Qiang; Liu, Jiaan

    2014-01-01

    In this paper, the corrosion residual strength of the AZ91D magnesium alloy in the presence of sulfate-reducing bacteria is studied. In the experiments, the chemical composition of corrosion film was analyzed by a scanning electron microscope with energy dispersive X-ray spectroscopy. In addition, a series of instruments, such as scanning electronic microscope, pH-meter and an AG-10TA materials test machine, were applied to test and record the morphology of the corrosion product, fracture texture and mechanical properties of the AZ91D magnesium alloy. The experiments show that the sulfate-reducing bacteria (SRB) play an important role in the corrosion process of the AZ91D magnesium alloy. Pitting corrosion was enhanced by sulfate-reducing bacteria. Corrosion pits are important defects that could lead to a significant stress concentration in the tensile process. As a result, sulfate-reducing bacteria influence the corrosion residual strength of the AZ91D magnesium alloy by accelerating pitting corrosion. PMID:28788236

  18. Magnesium alloy covered stent for treatment of a lateral aneurysm model in rabbit common carotid artery: An in vivo study

    PubMed Central

    Wang, Wu; Wang, Yong-Li; Chen, Mo; Chen, Liang; Zhang, Jian; Li, Yong-Dong; Li, Ming-Hua; Yuan, Guang-Yin

    2016-01-01

    Magnesium alloy covered stents have rarely been used in the common carotid artery (CCA). We evaluated the long-term efficacy of magnesium alloy covered stents in a lateral aneurysm model in rabbit CCA. Magnesium alloy covered stents (group A, n = 7) or Willis covered stents (group B, n = 5) were inserted in 12 New Zealand White rabbits and they were followed up for 12 months. The long-term feasibility for aneurysm occlusion was studied through angiograms; the changes in vessel area and lumen area were assessed with IVUS. Complete aneurysmal occlusion was achieved in all aneurysms. Angiography showed that the diameter of the stented CCA in group A at 6 and 12 months was significantly greater than the diameter immediately after stent placement. On intravascular ultrasound (IVUS) examination, the mean lumen area of the stented CCA in group A was significantly greater at 6 and 12 months than that immediately after stent placement; the mean lumen area was also significantly greater in group A than in group B at the same time points. The magnesium alloy covered stents proved to be an effective approach for occlusion of lateral aneurysm in the rabbit CCA; it provides distinct advantages that are comparable to that obtained with the Willis covered stent. PMID:27869217

  19. Systematic understanding of corrosion behavior of plasma electrolytic oxidation treated AZ31 magnesium alloy using a mouse model of subcutaneous implant.

    PubMed

    Jang, Yongseok; Tan, Zongqing; Jurey, Chris; Collins, Boyce; Badve, Aditya; Dong, Zhongyun; Park, Chanhee; Kim, Cheol Sang; Sankar, Jagannathan; Yun, Yeoheung

    2014-12-01

    This study was conducted to identify the differences between corrosion rates, corrosion types, and corrosion products in different physiological environments for AZ31 magnesium alloy and plasma electrolytic oxidation (PEO) treated AZ31 magnesium alloy. In vitro and in vivo tests were performed in Hank's Balanced Salt Solution (HBSS) and mice for 12 weeks, respectively. The corrosion rates of both AZ31 magnesium alloy and PEO treated AZ31 magnesium alloy were calculated based on DC polarization curves, volume of hydrogen evolution, and the thickness of corrosion products formed on the surface. Micro X-ray computed tomography (Micro-CT), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) were used to analyze morphological and chemical characterizations of corrosion products. The results show that there is more severe localized corrosion after in vitro test in HBSS; however, the thicknesses of corrosion products formed on the surface for AZ31 magnesium alloy and PEO treated AZ31 magnesium alloy in vivo were about 40% thicker than the thickness of corrosion products generated in vitro. The ratio of Ca and P (Ca/P) in the corrosion products also differed. The Ca deficient region and higher content of Al in corrosion product than AZ31 magnesium alloy were identified after in vivo test in contrast with the result of in vitro test.

  20. Comparative biomechanical and radiological characterization of osseointegration of a biodegradable magnesium alloy pin and a copolymeric control for osteosynthesis.

    PubMed

    Lindtner, Richard A; Castellani, Christoph; Tangl, Stefan; Zanoni, Gerald; Hausbrandt, Peter; Tschegg, Elmar K; Stanzl-Tschegg, Stefanie E; Weinberg, Annelie-Martina

    2013-12-01

    Magnesium alloys offer great advantages as degradable implant material for pediatric fracture fixation and hold the potential to overcome certain critical shortcomings inherent to currently used degradable (co)polymers. Besides good biocompatibility and appropriate degradation kinetics, sufficient implant anchorage in host bone is critical to prevent implant failure. Bone-implant anchorage of biodegradable magnesium alloys, however, has not yet been related and compared to that of copolymers, their degradable counterparts currently in clinical use. The aim of this study, therefore, was to comparatively assess bone-implant interface strength and the amount of peri-implant bone of a biodegradable magnesium alloy pin (Mg-Y-Nd-HRE) and a self-reinforced copolymeric control (85/15 poly(l-lactic-co-glycolic acid)). To this purpose, push-out testing, microfocus computed tomography (μCT), histological and scanning electron microscopic examination was performed after 4, 12 and 24 weeks of transcortical implantation in 72 rats. Biomechanical testing revealed significantly higher ultimate shear strength for the magnesium alloy pins than for the copolymeric controls at all 3 timepoints (P≤0.001 for all comparisons). As evaluated by μCT, the amount of bone present near the interface and in a wider radius (up to 0.5mm) around it was higher in the magnesium alloy implants at 4 weeks, without significant differences at 12 and 24 weeks. Histological examination confirmed direct bone-to-implant contact for both implant types. In vivo degradation of implants did not induce any noticeable local or systemic inflammation. This data suggests that the investigated degradable magnesium alloy rod exhibits markedly superior bone-implant interface strength and a greater amount of peri-implant bone than a self-reinforced copolymeric control currently in use; thus it fulfills a crucial prerequisite for its successful clinical deployment as an alternative degradable orthopedic implant

  1. On the role of magnesium and silicon in the formation of alumina from aluminum alloys by means of DIMOX processing

    SciTech Connect

    Yang, L.; Zhu, D.; Xu, C.; Zhang, J.; Zhang, J.

    1996-08-01

    This article deals with the reaction mechanisms of the DIMOX (Directed Melt Oxided) processing of aluminum alloys. An orthogonalized experimental procedure was introduced to stipulate the effects of the reaction temperature, reaction time, and additional metallic elements, magnesium and silicon, on the oxidation process of aluminum alloys. Emphasis is placed on the distribution of magnesium and silicon in the products so that the behaviors of these two crucial elements for the formation of alumina from directed oxidation of aluminum alloys could be revealed. Alterative methods, including optical and scanning electron microscopy (SEM), electron probing, and wave spectrum analysis were applied to specify the microstructure characters of the products and locate the position of both magnesium and silicon in the reaction products. Judged by the weight gain after reaction, the results indicated that the temperature is the most influential factor in controlling the oxidation kinetics. Both magnesium and silicon are rather concentrated in specific regions than homogeneously distributed in the whole products. The contents of magnesium and silicon in the surface region are not as high as expected, and most of the magnesium being concentrated in the region directly neighboring the bulky metals and most of the Si in the residual bulky metals, although the contents of these two elements in the surface region are a little higher than the regions next to the surface. These characteristics, combined with other investigations, suggest that the decisive role of the slight amount of magnesium and silicon in the nucleation and growth of Al{sub 2}O{sub 3} could be explained by the proposed circulated reaction.

  2. In vivo characterization of magnesium alloy biodegradation using electrochemical H2 monitoring, ICP-MS, and XPS.

    PubMed

    Zhao, Daoli; Wang, Tingting; Nahan, Keaton; Guo, Xuefei; Zhang, Zhanping; Dong, Zhongyun; Chen, Shuna; Chou, Da-Tren; Hong, Daeho; Kumta, Prashant N; Heineman, William R

    2017-03-01

    The effect of widely different corrosion rates of Mg alloys on four parameters of interest for in vivo characterization was evaluated: (1) the effectiveness of transdermal H2 measurements with an electrochemical sensor for noninvasively monitoring biodegradation compared to the standard techniques of in vivo X-ray imaging and weight loss measurement of explanted samples, (2) the chemical compositions of the corrosion layers of the explanted samples by XPS, (3) the effect on animal organs by histology, and (4) the accumulation of corrosion by-products in multiple organs by ICP-MS. The in vivo biodegradation of three magnesium alloys chosen for their widely varying corrosion rates - ZJ41 (fast), WKX41 (intermediate) and AZ31 (slow) - were evaluated in a subcutaneous implant mouse model. Measuring H2 with an electrochemical H2 sensor is a simple and effective method to monitor the biodegradation process in vivo by sensing H2 transdermally above magnesium alloys implanted subcutaneously in mice. The correlation of H2 levels and biodegradation rate measured by weight loss shows that this non-invasive method is fast, reliable and accurate. Analysis of the insoluble biodegradation products on the explanted alloys by XPS showed all of them to consist primarily of Mg(OH)2, MgO, MgCO3 and Mg3(PO4)2 with ZJ41 also having ZnO. The accumulation of magnesium and zinc were measured in 9 different organs by ICP-MS. Histological and ICP-MS studies reveal that there is no significant accumulation of magnesium in these organs for all three alloys; however, zinc accumulation in intestine, kidney and lung for the faster biodegrading alloy ZJ41 was observed. Although zinc accumulates in these three organs, no toxicity response was observed in the histological study. ICP-MS also shows higher levels of magnesium and zinc in the skull than in the other organs. Biodegradable devices based on magnesium and its alloys are promising because they gradually dissolve and thereby avoid the need

  3. Solidification, growth mechanisms, and associated properties of aluminum-silicon and magnesium lightweight casting alloys

    NASA Astrophysics Data System (ADS)

    Hosch, Timothy Al

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  4. Micromorphological effect of calcium phosphate coating on compatibility of magnesium alloy with osteoblast

    PubMed Central

    Hiromoto, Sachiko; Yamazaki, Tomohiko

    2017-01-01

    Abstract Octacalcium phosphate (OCP) and hydroxyapatite (HAp) coatings were developed to control the degradation speed and to improve the biocompatibility of biodegradable magnesium alloys. Osteoblast MG-63 was cultured directly on OCP- and HAp-coated Mg-3Al-1Zn (wt%, AZ31) alloy (OCP- and HAp-AZ31) to evaluate cell compatibility. Cell proliferation was remarkably improved with OCP and HAp coatings which reduced the corrosion and prevented the H2O2 generation on Mg alloy substrate. OCP-AZ31 showed sparse distribution of living cell colonies and dead cells. HAp-AZ31 showed dense and homogeneous distribution of living cells, with dead cells localized over and around corrosion pits, some of which were formed underneath the coating. These results demonstrated that cells were dead due to changes in the local environment, and it is necessary to evaluate the local biocompatibility of magnesium alloys. Cell density on HAp-AZ31 was higher than that on OCP-AZ31 although there was not a significant difference in the amount of Mg ions released in medium between OCP- and HAp-AZ31. The outer layer of OCP and HAp coatings consisted of plate-like crystal with a thickness of around 0.1 μm and rod-like crystals with a diameter of around 0.1 μm, respectively, which grew from a continuous inner layer. Osteoblasts formed focal contacts on the tips of plate-like OCP and rod-like HAp crystals, with heights of 2–5 μm. The spacing between OCP tips of 0.8–1.1 μm was wider than that between HAp tips of 0.2–0.3 μm. These results demonstrated that cell proliferation depended on the micromorphology of the coatings which governed spacing of focal contacts. Consequently, HAp coating is suitable for improving cell compatibility and bone-forming ability of the Mg alloy. PMID:28179963

  5. Design factors influencing weldability of the Mg-4Y-3RE cast magnesium alloy

    NASA Astrophysics Data System (ADS)

    Kierzek, A.; Adamiec, J.

    2011-05-01

    Due to low density and good strength properties, magnesium alloys are increasingly used as a structural material They are used, amongst others, for large-size castings in sand moulds, pressure and precision castings. Welding and pad welding is used to repair casting defects, such as misruns, micro-shrinkage, cracks, etc. The most frequent reason for disqualifying of welded joints made to repair the castings is hot cracking which occurs as a result of tensile stresses formed in the material during welding. The Mg-4Y-3RE (WE43) alloy with addition of yttrium and rare earth and zirconium elements used for testing is creep resistant to 300°C. The alloy is used in the automotive industry, for example for engine blocks and in aerospace industry for gearbox housings. This paper describes the welding and remelting tests of the Mg-4Y-3RE (WE43) castings in conditions of constant and variable stiffness. It has been concluded that hot cracks are formed as a result of eutectic melting in the areas of contact of α - Mg solid solution crystals.

  6. Effect of microporosity on tensile properties of as-cast AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lee, Choong Do

    2002-05-01

    In the present study, the effect of microporosity on the tensile properties of as-cast AZ91D magnesium alloy was investigated through experimental observation and numerical prediction. The test specimens were fabricated by die-casting and gravity-casting. For gravity-casting, the inoculation and use of various metallic moulds were applied to obtain a wide range of microporosity. The deficiency of the interdendritic feeding of the liquid phase acted as a dominant mechanism on the formation of the micropores in the Mg-Al-alloys, rather than the evolution of hydrogen gas. Although tensile strength and elongation has a nonlinear and very intensive dependence upon microporosity, the yield strength appeared to have a linear relationship with microporosity. However, it was possible to quantitatively estimate the linear contribution of microporosity on the individual tensile property for a range of microporosity, which was below about 1%. The numerical prediction suggests that the effect of microporosity on fractured strength and elongation decreased as the strain hardening exponent increased. Furthermore, the shape and distribution of micropores may play a more dominant role than local plastic deformation on the tensile behavior of AZ91D alloy.

  7. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    NASA Astrophysics Data System (ADS)

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-11-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  8. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    NASA Astrophysics Data System (ADS)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  9. Failure Analysis of Warm Stamping of Magnesium Alloy Sheet Based on an Anisotropic Damage Model

    NASA Astrophysics Data System (ADS)

    Zhao, P. J.; Chen, Z. H.; Dong, C. F.

    2014-11-01

    Based on the frame work of continuum damage mechanics, a research work of anisotropic damage evolution in warm stamping process of magnesium alloy sheets has been carried out by means of a combined experimental-numerical method. The aim was to predict formability of warm stamping of AZ31 Mg alloy sheets by taking the thermal and damage effects into account. In the presented work, a temperature-dependent anisotropic yield function suitable for cold rolling sheet metals together with an anisotropic damage model was implemented into the a VUMAT subroutine for ABAQUS/EXPLICIT. The evolution of internal damage in the form of void growth and coalescence in AZ31 Mg alloy sheet was observed by means of scanning electron microscopy (SEM). Moreover, a coupled thermo-mechanical simulation of the stamping process was performed using the implemented code at different temperatures. The parameters employed in the simulation were determined by the standard tensile tests and algebraic manipulation. The overall anisotropic damage process from crack initiation to final propagation in local area of blank was simulated. Numerical results show that the prediction of the site of crack initiation and the orientation of crack propagation are consistent with the data observed in warm stamping experiments.

  10. LSP/MAO composite bio-coating on AZ80 magnesium alloy for biomedical application.

    PubMed

    Xiong, Ying; Hu, Qiang; Song, Renguo; Hu, Xiaxia

    2017-06-01

    A composite bio-coating was fabricated on AZ80 magnesium (Mg) alloy by using micro-arc oxidation (MAO) under the pretreatment of laser shock peening (LSP) in order to improve the bio-corrosion resistance and the mechanical integrity. LSP treatment could induce grain refinement and compressive residual stress field on the surface of material. MAO bio-coating was grown in alkaline electrolyte with hydroxyapatite (HA, Ca10(PO4)6(OH)2) to improve the biological properties of the material. The microstructure, element and phase composition for untreated based material (BM) and treated samples (LSP layer, MAO bio-coating and LSP/MAO composite bio-coating) were investigated by transmission electron microscopy (TEM), scanning electron microscope (SEM), energy dispersion spectroscopy (EDS) and X-ray diffraction (XRD). Electrochemical tests and slow strain rate tensile (SSRT) tests were used to evaluate the corrosion resistance and the stress corrosion susceptibility in simulated body fluid (SBF). The results indicated that LSP/MAO composite bio-coating can not only improve the corrosion resistance of Mg alloy substrate evidently but also increase the mechanical properties in SBF compared to LSP layer and MAO bio-coating. Mg alloy treated by LSP/MAO composite technique should be better suited as biodegradable orthopedic implants. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Rate sensitivity and tension–compression asymmetry in AZ31B magnesium alloy sheet

    PubMed Central

    Kurukuri, Srihari; Worswick, Michael J.; Ghaffari Tari, Dariush; Mishra, Raja K.; Carter, Jon T.

    2014-01-01

    The constitutive response of a commercial magnesium alloy rolled sheet (AZ31B-O) is studied based on room temperature tensile and compressive tests at strain rates ranging from 10−3 to 103 s−1. Because of its strong basal texture, this alloy exhibits a significant tension–compression asymmetry (strength differential) that is manifest further in terms of rather different strain rate sensitivity under tensile versus compressive loading. Under tensile loading, this alloy exhibits conventional positive strain rate sensitivity. Under compressive loading, the flow stress is initially rate insensitive until twinning is exhausted after which slip processes are activated, and conventional rate sensitivity is recovered. The material exhibits rather mild in-plane anisotropy in terms of strength, but strong transverse anisotropy (r-value), and a high degree of variation in the measured r-values along the different sheet orientations which is indicative of a higher degree of anisotropy than that observed based solely upon the variation in stresses. This rather complex behaviour is attributed to the strong basal texture, and the different deformation mechanisms being activated as the orientation and sign of applied loading are varied. A new constitutive equation is proposed to model the measured compressive behaviour that captures the rate sensitivity of the sigmoidal stress–strain response. The measured tensile stress–strain response is fit to the Zerilli–Armstrong hcp material model. PMID:24711496

  12. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    PubMed Central

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30–60 μm, exhibiting a typical basal texture, fine grains of 1–5 μm and ultrafine (sub) grains of 200–500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  13. Stability of body-centered cubic iron-magnesium alloys in the Earth's inner core.

    PubMed

    Kádas, Krisztina; Vitos, Levente; Johansson, Börje; Ahuja, Rajeev

    2009-09-15

    The composition and the structure of the Earth's solid inner core are still unknown. Iron is accepted to be the main component of the core. Lately, the body-centered cubic (bcc) phase of iron was suggested to be present in the inner core, although its stability at core conditions is still in discussion. The higher density of pure iron compared with that of the Earth's core indicates the presence of light element(s) in this region, which could be responsible for the stability of the bcc phase. However, so far, none of the proposed composition models were in full agreement with seismic observations. The solubility of magnesium in hexagonal Fe has been found to increase significantly with increasing pressure, suggesting that Mg can also be an important element in the core. Here, we report a first-principles density functional study of bcc Fe-Mg alloys at core pressures and temperatures. We show that at core conditions, 5-10 atomic percent Mg stabilizes the bcc Fe both dynamically and thermodynamically. Our calculated density, elastic moduli, and sound velocities of bcc Fe-Mg alloys are consistent with those obtained from seismology, indicating that the bcc-structured Fe-Mg alloy is a possible model for the Earth's inner core.

  14. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-11-25

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  15. Compressive behavior and constitutive analysis of AZ31B magnesium alloy over wide range of strain rates and temperatures

    NASA Astrophysics Data System (ADS)

    Xiao, Jing; Shu, Dong Wei

    2015-09-01

    Magnesium and its alloys with low specific weight, high specific strength, vast resources, easy recyclability and biodegradation have attracted extensive interest in recent years as an ideal candidate to aluminium and steel alloys. The knowledge of the mechanical properties under high strain rate loading and elevated temperature is necessary for the structural application of magnesium alloy in automotive, aerospace and defence industries. Compressive tests on AZ31B magnesium alloy were carried out at both quasi-static and high strain rate loading in a range between 10-3 s-1 and 3300 s-1 while temperature varies from -30 °C to 200 °C. Strain rate and temperature effect on flow stress, hardening behavior, rate sensitivity, ductility and energy absorption capability of the alloy is discussed. Optical and scanning electron microscopy was performed on selected specimens at quasi-static and high strain rates under room temperature. The Johnson-Cook model is fit to the measured data and predictions from the model are compared with the experimental data.

  16. Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration.

    PubMed

    Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

    2013-01-01

    Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants.

  17. Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

    PubMed Central

    Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

    2013-01-01

    Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. PMID:23976848

  18. In vitro and in vivo studies of biodegradable fine grained AZ31 magnesium alloy produced by equal channel angular pressing.

    PubMed

    Ratna Sunil, B; Sampath Kumar, T S; Chakkingal, Uday; Nandakumar, V; Doble, Mukesh; Devi Prasad, V; Raghunath, M

    2016-02-01

    The objective of the present work is to investigate the role of different grain sizes produced by equal channel angular pressing (ECAP) on the degradation behavior of magnesium alloy using in vitro and in vivo studies. Commercially available AZ31 magnesium alloy was selected and processed by ECAP at 300°C for up to four passes using route Bc. Grain refinement from a starting size of 46μm to a grain size distribution of 1-5μm was successfully achieved after the 4th pass. Wettability of ECAPed samples assessed by contact angle measurements was found to increase due to the fine grain structure. In vitro degradation and bioactivity of the samples studied by immersing in super saturated simulated body fluid (SBF 5×) showed rapid mineralization within 24h due to the increased wettability in fine grained AZ31 Mg alloy. Corrosion behavior of the samples assessed by weight loss and electrochemical tests conducted in SBF 5× clearly showed the prominent role of enhanced mineral deposition on ECAPed AZ31 Mg in controlling the abnormal degradation. Cytotoxicity studies by MTT colorimetric assay showed that all the samples are viable. Additionally, cell adhesion was excellent for ECAPed samples particularly for the 3rd and 4th pass samples. In vivo experiments conducted using New Zealand White rabbits clearly showed lower degradation rate for ECAPed sample compared with annealed AZ31 Mg alloy and all the samples showed biocompatibility and no health abnormalities were noticed in the animals after 60days of in vivo studies. These results suggest that the grain size plays an important role in degradation management of magnesium alloys and ECAP technique can be adopted to achieve fine grain structures for developing degradable magnesium alloys for biomedical applications. Copyright © 2015 Elsevier B.V. All rights reserved.

  19. Finite element analysis and die design of heading processes of magnesium alloy screws

    NASA Astrophysics Data System (ADS)

    Hwang, Y. M.; Chang, C. Y.

    2016-05-01

    This study is to develop related manufacturing technologies of LZ91 magnesium alloy M6 screws. Firstly, a warm heading process composed of three stages is proposed. The material flow pattern of the billet inside the die is analyzed using the finite element analyses. The effects of the friction factor, die speed and forming temperature on the heading load are discussed. The effects of the stroke at the first stage on the formability at the second stage are also discussed. Finally, warm heading experiments are conducted using a self-designed die set and a lubricant of MoS2. The experimental values of heading load and product shapes and dimensions are compared with the simulation results to verify the validity of the finite element models and the proposed warm heading procedures.

  20. Fatigue and material characteristics of a hot-formed AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Suh, Chang-Min; Hor, Kwang-Ho; Nahm, Seung-Hoon; Suh, Min-Soo

    2015-03-01

    Magnesium alloys are known to be hard-forming materials at room temperature owing to their material structure. This study analyzes the optimal temperature conditions of warm-forming and the forming process by using a high-pressure laminating test and FM analysis, respectively. The effect of temperatures on the fatigue limit was examined from the collected specimens by analyzing the material properties after the fatigue test. The material formed at a temperature of 230°C shows occasional defects, but the best forming quality was obtained at 270°C. The optimal temperature for the forming process was found to be 250°C considering the material quality and thermal efficiency. The overall fatigue life of specimens decreases with an increase in the processing temperature. The fatigue limit of AZ31 formed at 250°C was approximately 100 MPa after 106 cycles.

  1. Microstructural Evolution During Multi-Pass Friction Stir Processing of a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Tripathi, A.; Tewari, A.; Kanjarla, A. K.; Srinivasan, N.; Reddy, G. M.; Zhu, S. M.; Nie, J. F.; Doherty, R. D.; Samajdar, I.

    2016-05-01

    A commercial magnesium alloy was processed through multi-pass and multi-directional (unidirectional, reverse, and transverse tool movements) friction stir processing (FSP). Based on the FSP location, the dominant prior-deformation basal texture was shifted along the arc of a hypothetical ellipse. The patterns of deformation texture developments were captured by viscoplastic self-consistent modeling with appropriate velocity gradients. The simulated textures, however, had two clear deficiencies. The simulations involved shear strains of 0.8 to 1.0, significantly lower than those expected in the FSP. Even at such low shear, the simulated textures were significantly stronger. Microstructural observations also revealed the presence of ultra-fine grains with relatively weak crystallographic texture. Combinations of ultra-fine grain superplasticity followed by grain coarsening were proposed as the possible mechanism for the microstructural evolution during FSP.

  2. Achieving High Strength and High Ductility in Friction Stir-Processed Cast Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yuan, Wei; Panigrahi, Sushanta K.; Mishra, Rajiv S.

    2013-08-01

    Friction stir processing (FSP) is emerging as an effective tool for microstructural modification and property enhancement. As-cast AZ91 magnesium alloy was friction stir processed with one-pass and two-pass to examine the influence of processing conditions on microstructural evolution and corresponding mechanical properties. Grain refinement accompanied with development of strong basal texture was observed for both processing conditions. Ultrafine-grained (UFG) AZ91 was achieved under two-pass FSP with fine precipitates distributed on the grain boundary. The processed UFG AZ91 exhibited a high tensile strength of ~435 MPa (117 pct improvement) and tensile fracture elongation of ~23 pct. The promising combination of strength and ductility is attributed to the elimination of casting porosity, and high density of fine precipitates in an UFG structure with quite low dislocation density. The effects of grain size, precipitate, and texture on deformation behavior have been discussed.

  3. Constitutive acoustic-emission elastic-stress behavior of magnesium alloy

    NASA Technical Reports Server (NTRS)

    Williams, J. H., Jr.; Emerson, G. P.

    1977-01-01

    Repeated laoding and unloading of a magnesium alloy below the macroscopic yield stress result in continuous acoustic emissions which are generally repeatable for a given specimen and which are reproducible between different specimens having the same load history. An acoustic emission Bauschinger strain model is proposed to describe the unloading emission behavior. For the limited range of stress examined, loading and unloading stress delays of the order of 50 MN/sq m are observed, and they appear to be dependent upon the direction of loading, the stress rate, and the stress history. The stress delay is hypothesized to be the manifestation of an effective friction stress. The existence of acoustic emission elastic stress constitutive relations is concluded, which provides support for a previously proposed concept for the monitoring of elastic stresses by acoustic emission.

  4. Crystal plasticity finite element modelling of the extrusion texture of a magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shao, Yichuan; Tang, Tao; Li, Dayong; Tang, Weiqin; Peng, Yinghong

    2015-07-01

    In this paper, a crystal plasticity finite-element model (CPFEM) is developed to simulate the hot extrusion texture of the magnesium alloy AZ31. The crystal plasticity model is implemented in ABAQUS™ via user interface VUMAT subroutine. The elasto-plastic self-consistent (EPSC) model is used as the basic polycrystal framework to simulate the slip and twinning during the extrusion. Furthermore, this framework is extended to account for the effects of the dynamically recrystallized (DRX) grains on the extrusion textures. Good agreement is found between the experimentally measured and simulated textures. The simulation results show that the presence of a secondary texture component around < 11.0> || extrusion direction (ED) can be attributed to the lattice rotation around the c-axis during the formation of the DRX grains. In addition, the shear strain imposed on the extruded material affects the resulting texture by enhancing the basal < a> slip mode as the material passes through the extrusion opening.

  5. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    SciTech Connect

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-17

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the 'hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  6. Optimization of Wear Behavior of Magnesium Alloy AZ91 Hybrid Composites Using Taguchi Experimental Design

    NASA Astrophysics Data System (ADS)

    Girish, B. M.; Satish, B. M.; Sarapure, Sadanand; Basawaraj

    2016-06-01

    In the present paper, the statistical investigation on wear behavior of magnesium alloy (AZ91) hybrid metal matrix composites using Taguchi technique has been reported. The composites were reinforced with SiC and graphite particles of average size 37 μm. The specimens were processed by stir casting route. Dry sliding wear of the hybrid composites were tested on a pin-on-disk tribometer under dry conditions at different normal loads (20, 40, and 60 N), sliding speeds (1.047, 1.57, and 2.09 m/s), and composition (1, 2, and 3 wt pct of each of SiC and graphite). The design of experiments approach using Taguchi technique was employed to statistically analyze the wear behavior of hybrid composites. Signal-to-noise ratio and analysis of variance were used to investigate the influence of the parameters on the wear rate.

  7. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    NASA Astrophysics Data System (ADS)

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-01

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the `hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  8. Effect of preheat on TIG welding of AZ61 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shen, Jun; Xu, Nan

    2012-04-01

    The effects of preheat treatments on the microstructures and mechanical properties of tungsten inert gas (TIG)-welded AZ61 magnesium alloy joints were studied by microstructural observations, microhardness tests and tensile tests. The results showed that the volume fraction of the lamellar β-Mg17(Al,Zn)12 intermetallic compound of in fusion zone (FZ) increased from 15% to 66% with an increase in preheat temperature. Moreover, the microhardness of the FZ and the ultimate tensile strength of the welded joints reached their maximum values when the preheat temperature was 300°C because more lamellar β-Mg17(Al,Zn)12 intermetallic compounds were distributed at the α-Mg grain boundaries and no cracks and pores formed in the FZ of the welded joint.

  9. Pulse current assisted drawability of AZ31B magnesium alloy sheets

    NASA Astrophysics Data System (ADS)

    Song, J. H.; Choi, S.; Kang, M. J.; Kim, D.; Lee, M.-G.; Lim, C. Y.

    2016-11-01

    The thermal effect and athermal effect such as electro-plastic effect of metallic materials induced by high density current can dramatically reduce the flow stress, which is beneficial to the forming process of less formable metal. In this paper, pulse current-assisted deep drawing of the magnesium alloy is proposed due to lower energy consumption and higher efficiency. In this process, the metal sheet is designed in series in a pulse current circuit and heated directly by the pulse current. In addition, the insulated mould is employed to avoid the current leaking. Experiments were conducted to demonstrate the feasibility and advantages of the proposed process. An experimental process system was established and the electrical-assisted Erichsen cupping tests and rectangular cup drawing tests were performed. The experiments showed that the forming load was reduced and the cupping height and associated principal strains were increased in the Erichsen cupping and deep drawing process assisted by high-density electric current.

  10. Modeling of deformation behavior and texture evolution in magnesium alloy using the intermediate $\\phi$-model

    SciTech Connect

    Li, Dongsheng; Ahzi, Said; M'Guil, S. M.; Wen, Wei; Lavender, Curt A.; Khaleel, Mohammad A.

    2014-01-06

    The viscoplastic intermediate phi-model was applied in this work to predict the deformation behavior and texture evolution in a magnesium alloy, an HCP material. We simulated the deformation behavior with different intergranular interaction strengths and compared the predicted results with available experimental results. In this approach, elasticity is neglected and the plastic deformation mechanisms are assumed as a combination of crystallographic slip and twinning systems. Tests are performed for rolling (plane strain compression) of random textured Mg polycrystal as well as for tensile and compressive tests on rolled Mg sheets. Simulated texture evolutions agree well with experimental data. Activities of twinning and slip, predicted by the intermediate $\\phi$-model, reveal the strong anisotropic behavior during tension and compression of rolled sheets.

  11. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    PubMed

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing.

  12. The Influence of Strain Path on Biaxial Compressive Behavior of AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Shimizu, Ichiro; Tada, Naoya; Nakayama, Kosuke

    The strain path dependence of the compressive flow behavior of cast AZ31 magnesium alloy was investigated. Biaxial compression tests with linear strain paths were conducted using a unique biaxial compression device. It was found that the equivalent stress-strain relations varied according to the strain paths. The work contour for linear strain paths was well described by the Logan-Hosford yield criterion. Biaxial compressions with abrupt strain path change were also carried out to investigate the influences of the prestrain amplitude and angular relation of the sequential strain paths on the flow behavior. Rapid increase in the equivalent stress was observed just after the abrupt strain path change. These specific flow behaviors were discussed with regard to the plastic anisotropy, which showed rapid evolution in the early stage of the biaxial compressions.

  13. Grain Refinement of AZ31 Magnesium Alloy Weldments by AC Pulsing Technique

    NASA Astrophysics Data System (ADS)

    Kishore Babu, N.; Cross, C. E.

    2012-11-01

    The current study has investigated the influence of alternating current pulsing on the structure and mechanical properties of AZ31 magnesium alloy gas tungsten arc (GTA) weldments. Autogenous full penetration bead-on-plate GTA welds were made under a variety of conditions including variable polarity (VP), variable polarity mixed (VPM), alternating current (AC), and alternating current pulsing (ACPC). AC pulsing resulted in significant refinement of weld metal when compared with the unpulsed conditions. AC pulsing leads to relatively finer and more equiaxed grain structure in GTA welds. In contrast, VP, VPM, and AC welding resulted in predominantly columnar grain structures. The reason for this grain refinement may be attributed to the periodic variations in temperature gradient and solidification rate associated with pulsing as well as weld pool oscillation observed in the ACPC welds. The observed grain refinement was shown to result in an appreciable increase in fusion zone hardness, tensile strength, and ductility.

  14. Evaluation of the Athermal Effect of Electric Pulsing on the Recovery Behavior of Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Kim, Se-Jong; Kim, Sung-Dae; Yoo, Donghoon; Lee, Jinwoo; Rhyim, Youngmok; Kim, Daeyong

    2016-12-01

    It is still unclear whether the effects of the electric current on the mechanical behavior can be attributed exclusively to Joule heating. To evaluate athermal effect of electropulsing on recovery, we compared mechanical behavior, dislocation density, and hardness of a pre-tensioned magnesium alloy after treatment of electric pulses (EP) and annealing in an oil bath. The analysis reveals that the athermal effect of EP on the recovery is not clearly identified under a given set of conditions in this study, although EP treatment appears more efficient than conventional heat treatment. This is further supported by the in situ transmission electron microscopy results that little dislocation rearrangement was observed even during the high current density of 4000 A/mm2 as long as temperature remains low.

  15. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  16. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  17. Design of magnesium alloys with controllable degradation for biomedical implants: From bulk to surface.

    PubMed

    Li, Xia; Liu, Xiangmei; Wu, Shuilin; Yeung, K W K; Zheng, Yufeng; Chu, Paul K

    2016-11-01

    The combination of high strength, light weight, and natural biodegradability renders magnesium (Mg)-based alloys promising in orthopedic implants and cardiovascular stents. Being metallic materials, Mg and Mg alloys made for scaffolds provide the necessary mechanical support for tissue healing and cell growth in the early stage, while natural degradation and reabsorption by surrounding tissues in the later stage make an unnecessarily follow-up removal surgery. However, uncontrolled degradation may collapse the scaffolds resulting in premature implant failure, and there has been much research in controlling the degradation rates of Mg alloys. This paper reviews recent progress in the design of novel Mg alloys, surface modification and corrosion mechanisms under different conditions, and describes the effects of the structure, composition, and surface conditions on the degradation behavior in vitro and in vivo. Owing to their unique mechanical properties, biodegradability, biocompatibility, Mg based biomaterials are becoming the most promising substitutes for tissue regeneration for impaired bone, vascular and other tissues because these scaffolds can provide not only ideal space for the growth and differentiation of seeded cells but also enough strength before the formation of normal tissues. The most important is that these scaffolds can be fully degraded after tissue regeneration, which can satisfy the increasing demand for better biomedical devices and functional tissue engineering biomaterials in the world. However, the rapid degradation rate of these scaffolds restricts the wide application in clinic. This paper reviews recent progress on how to control the degrdation rate based on the relevant corrosion mechanisms through the design of porous structure, phase structure, grains, and amorphous structure as well as surface modification, which will be beneficial to the better understanding and functional design of Mg-based scaffolds for wide clinical applications

  18. Application Of Phenol/Amine Copolymerized Film Modified Magnesium Alloys: Anticorrosion And Surface Biofunctionalization.

    PubMed

    Chen, Si; Zhang, Jiang; Chen, Yingqi; Zhao, Sheng; Chen, Meiyun; Li, Xin; Maitz, Manfred F; Wang, Jin; Huang, Nan

    2015-11-11

    Magnesium metal as degradable metallic material is one of the most researched areas, but its rapid degradation rate restricts its development. The current anticorrosion surface modification methods require expensive equipment and complicated operation processes and cannot continue to introduce biofunction on modified surface. In this study, the GAHD conversion coatings were fabricated on the surface of magnesium alloys (MZM) by incubating in the mixture solution of gallic acid (GA) and hexamethylenediamine (HD) to decrease the corrosion rate and provide primary amines (-NH2), carboxyl (-COOH), and quinone groups, which is supposed to introduce biomolecules on MZM. Chemical structures of the MZM-GAHD and MZM-HEP-GAHD were explored by analyzing the results of FTIR and XPS comprehensively. Furthermore, it was proved that the heparin (HEP) molecules were successfully immobilized on MZM-GAHD surface through carbodiimide method. The evaluation of platelet adhesion and clotting time test showed that MZM-HEP-GAHD had higher anticoagulation than MZM-GAHD. Through electrochemical detection (polarization curves and electrochemical impedance spectroscopy Nyquist spectrum) and immersion test (Mg(2+) concentration and weight loss), it was proved that compared to MZM, both the MZM-GAHD and MZM-HEP-GAHD significantly improved the corrosion resistance. Finally, in vivo experimentation indicated that mass loss had no significant difference between MZM-1:1, MZM-HEP-1:1, and MZM. However, the trend still suggested that MZM-1:1 and MZM-HEP-1:1 possessed corrosion resistance property.

  19. Do biodegradable magnesium alloy intramedullary interlocking nails prematurely lose fixation stability in the treatment of tibial fracture? A numerical simulation.

    PubMed

    Wang, Haosen; Hao, Zhixiu; Wen, Shizhu

    2017-01-01

    Intramedullary interlocking nailing is an effective technique used to treat long bone fractures. Recently, biodegradable metals have drawn increased attention as an intramedullary interlocking nailing material. In this study, numerical simulations were implemented to determine whether the degradation rate of magnesium alloy makes it a suitable material for manufacturing biodegradable intramedullary interlocking nails. Mechano-regulatory and bone-remodeling models were used to simulate the fracture healing process, and a surface corrosion model was used to simulate intramedullary rod degradation. The results showed that magnesium alloy intramedullary rods exhibited a satisfactory degradation rate; the fracture healed and callus enhancement was observed before complete dissolution of the intramedullary rod. Delayed magnesium degradation (using surface coating techniques) did not confer a significant advantage over the non-delayed degradation process; immediate degradation also achieved satisfactory healing outcomes. However, delayed degradation had no negative effect on callus enhancement, as it did not cause signs of stress shielding. To avoid risks of individual differences such as delayed union, delayed degradation is recommended. Although the magnesium intramedullary rod did not demonstrate rapid degradation, its ability to provide high fixation stiffness to achieve earlier load bearing was inferior to that of the conventional titanium alloy and stainless steel rods. Therefore, light physiological loads should be ensured during the early stages of healing to achieve bony healing; otherwise, with increased loading and degraded intramedullary rods, the fracture may ultimately fail to heal.

  20. Microstructural effects on the spall properties of ECAE and SWAP magnesium alloys: AZ31B-4E and AMX602

    NASA Astrophysics Data System (ADS)

    Williams, C. L.; Farbaniec, L.; Kecskes, L.; Bradley, J.

    2017-01-01

    The effects of microstructure on the spall properties of two magnesium alloys fabricated via Equal-Channel Angular Extrusion (ECAE) and Spinning Water Atomization Process (SWAP) were investigated. The Hugoniot Elastic Limit (HEL) for both AZ31B-4E and AMX602 magnesium alloys were found to be approximately 0.181±0.003 GPa and 0.187±0.012 GPa, respectively. The spall strengths extracted from the free surface velocity profiles were found to decrease by approximately 4% for AZ31B-4E between 1.7 GPa to 4.6 GPa shock stress. Although this reduction in spall strength may lie within the experimental error, the microstructure of the post-shocked magnesium alloy show that manganese intermetallic inclusions in the AZ31B-4E magnesium were perhaps responsible for the reduction in spall strength as a function of shock stress. On the contrary, the spall strength for AMX602 was found to be random for the same shock stress range studied. This random behavior of the AMX602 was likely due to the incomplete sintering during mechanical processing. The fracture surfaces of both materials were dominated by nanovoids and the AMX602 fracture surface was found to be striated. A more in-depth study is needed to better understand the spall behavior of both materials.

  1. Multi-Objective Optimization of a Wrought Magnesium Alloy for High Strength and Ductility

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Patton, Robert M; Simunovic, Srdjan

    2013-01-01

    An optimization technique is coupled with crystal plasticity based finite element (CPFE) computations to aid the microstructural design of a wrought magnesium alloy for improved strength and ductility. The initial microstructure consists of a collection of sub-micron sized grains containing deformation twins. The variables used in the simulations are crystallographic texture, and twin spacing within the grains. It is assumed that plastic deformation occurs mainly by dislocation slip on two sets of slip systems classified as hard and soft modes. The hard modes are those slip systems that are inclined to the twin planes and the soft mode consists of dislocation glide along the twin plane. The CPFE code calculates the stress-strain response of the microstructure as a function of the microstructural parameters and the length-scale of the features. A failure criterion based on a critical shear strain and a critical hydrostatic stress is used to define ductility. The optimization is based on the sequential generation of an initial population defined by the texture and twin spacing variables. The CPFE code and the optimizer are coupled in parallel so that new generations are created and analyzed dynamically. In each successive generation, microstructures that satisfy at least 90% of the mean strength and mean ductility in the current generation are retained. Multiple generation runs based on the above procedure are carried out in order to obtain maximum strength-ductility combinations. The implications of the computations for the design of a wrought magnesium alloy are discussed. Research sponsored by the Laboratory Directed Research and Development Program of Oak Ridge National Laboratory, managed by UT-Battelle, LLC, for the U. S. Department of Energy.

  2. The study of microstructure and mechanical properties of twin-roll cast AZ31 magnesium alloy after constrained groove pressing

    NASA Astrophysics Data System (ADS)

    Zimina, M.; Bohlen, J.; Letzig, D.; Kurz, G.; Cieslar, M.; Zník, J.

    2014-08-01

    Microstructure investigation and microhardness mapping were done on the material with ultra-fine grained structure prepared by constrained groove pressing of twin-roll cast AZ31 magnesium strips. The microstructure observations showed significant drop of the grain size from 200 gm to 20 gm after constrained groove pressing. Moreover, the heterogeneities in the microhardness along the cross-section observed in the as-cast strip were replaced by the bands of different microhardness in the constrained groove pressed material. It is shown that the constrained groove pressing technique is a good tool for the grain refinement of magnesium alloys.

  3. Corrosion Behavior of Mg-6Al-1Zn+XRE Magnesium Alloy with Minor Addition of Yttrium

    NASA Astrophysics Data System (ADS)

    Manivannan, S.; Babu, S. P. Kumaresh; Sundarrajan, Srinivasan

    2015-04-01

    The effect of yttrium addition on the microstructure of Mg-6Al-1Zn alloy was investigated by optical microscopy, x-ray diffraction analysis, and scanning electron microscopy. The experimental alloys were prepared by melting high-purity Mg, Al, Zn, and Y, respectively. Melting was carried out in a Inconel 718 crucible under SF6 and ultra pure Ar (99.999%) gas mixture environment using electric arc furnace. The corrosion behavior of Mg-6Al-1Zn+ xYttrium ( x = 0.5, 1.0 and 1.5 wt.% Y) magnesium alloy with different levels of yttrium additions was studied in 3.5 wt.% NaCl solution. Microstructure of yttrium-added alloy shows that higher grainrefinement is obtained in Mg-6Al-1Zn+0.5wt.%Y. Increasing yttrium content reduces the size of α-grain and alters the distribution of the β-phase (Mg17Al12) from continuous network morphology to small and dispersive distribution. It forms secondary intermetallic phase Al2Y which has high melting point along the grain boundary. The corrosion resistance of Mg-6Al-1Zn magnesium alloy improved with addition of Yttrium. It was confirmed by the results of electrochemical polarization test. Based on the polarization curves, it is seen that fine precipitates of Al-Y intermetallic phase in Mg-6Al-1Zn alloy decrease the corrosion current density, thereby improving the corrosion resistance of the Mg-6Al-1Zn magnesium alloy.

  4. Effect of magnesium and nickel coatings on the wetting behavior of alumina toughened zirconia by molten Al-Mg alloy

    NASA Astrophysics Data System (ADS)

    Sharifi, H.; Khavandi, A. R.; Divandari, M.; Hasbullah, M. I.

    2012-01-01

    The wettability of alumina toughened zirconia (ZTA) by Al-Mg alloy was investigated using the sessile drop technique. The effects of nickel coating, magnesium content, nitrogen atmosphere, and processing temperature on the contact angle between the molten alloy and the substrate were determined. Likewise, the effect of these factors on the wetting properties was studied. The results showed that the nickel coating on the ceramic substrate caused a significant reduction in solid/liquid surface energy and the contact angle decreased obviously. The presence of magnesium in the molten aluminum alloy in nitrogen atmosphere reduced the contact angle effectively. The presence of magnesium in the alloy must be at a minimum amount of 2wt%-3wt%. Moreover, it was suggested that some chemical reactions in the Al-Mg-N system led to the production of Mg3N2 and AlN compositions. These compositions improved the wetting properties of the systems by reducing the surface energy of the molten. It was shown that increasing the temperature is also an effective factor for the enhancement of wetting properties.

  5. An A Priori Hot-Tearing Indicator Applied to Die-Cast Magnesium-Rare Earth Alloys

    NASA Astrophysics Data System (ADS)

    Easton, Mark A.; Gibson, Mark A.; Zhu, Suming; Abbott, Trevor B.

    2014-07-01

    Hot-tearing susceptibility is an important consideration for alloy design. Based on a review of previous research, an a priori indicator for the prediction of an alloy's hot-tearing susceptibility is proposed in this article and is applied to a range of magnesium-rare earth (RE)-based alloys. The indicator involves taking the integral over the solid fraction/temperature curve between the temperature when feeding becomes restricted (coherency) and that when a three-dimension network of solid is formed (coalescence). The hot-tearing propensity of Mg-RE alloys is found to vary greatly depending on which RE is primarily used, due to the difference in the solidification range. Mg-Nd alloys are the most susceptible to hot tearing, followed by Mg-Ce-based alloys, while Mg-La alloys show almost no hot tearing. The proposed indicator can be well applied to hot-tearing propensity of the Mg-RE alloys. It is expected that the indicator could be used as an estimation of the relative hot-tearing propensity in other alloy systems as well.

  6. Analysis of Solid State Bonding in the Extrusion Process of Magnesium Alloys --Numerical Prediction and Experimental Verification

    NASA Astrophysics Data System (ADS)

    Alharthi, Nabeel H.

    The automotive industry developments focused on increasing fuel efficiency are accomplished by weight reduction of vehicles, which consequently results in less negative environmental impact. Usage of low density materials such as Magnesium alloys is an approach to replace heavier structural components. One of the challenges in deformation processing of Magnesium is its low formability attributed to the hexagonal close packed (hcp) crystal structure. The extrusion process is one of the most promising forming processes for Magnesium because it applies a hydrostatic compression state of stress during deformation resulting in improved workability. Many researchers have attempted to fully understand solid state bonding during deformation in different structural materials such as Aluminum, Copper and other metals and alloys. There is a lack of sufficient understanding of the extrusion welding in these materials as well as very limited knowledge on this subject for hollow profiles made from Magnesium alloys. The weld integrity and the characteristic of the welding microstructure are generally unknown. In this dissertation three related research projects are investigated by using different tools such as microstructure characterization, mechanical testing, thermo-mechanical physical simulation and finite element numerical modeling. Project 1: Microstructure characterization supported by mechanical testing of the extrusion welding regions in Magnesium alloy AM30 extrudate. The microstructure characterization was conducted using Light Optical Microscopy (LOM), in addition to LOM the electron backscattered diffraction (EBSD) technique was implemented to characterize in depth the deformed and welded microstructure. Project 2: Finite element numerical simulation of AM30 extrudate to model different process parameters and their influence on localized state variables such as strain, strain rate, temperature and normal pressure within the weld zone. Project 3: Physical simulation

  7. Influence of coating bath chemistry on the deposition of 3-mercaptopropyl trimethoxysilane films deposited on magnesium alloy.

    PubMed

    Scott, A F; Gray-Munro, J E; Shepherd, J L

    2010-03-15

    Magnesium alloys have a low specific density and a high strength to weight ratio. This makes them sought after light weight construction materials for automotive and aerospace applications. These materials have also recently become of interest for biomedical applications. Unfortunately, the use of magnesium alloys in many applications has been limited due to its high susceptibility to corrosion. One way to improve the corrosion resistance of magnesium alloys is through the deposition of protective coatings. Many of the current pretreatments/coatings available use toxic chemicals such as chromates and hydrofluoric acid. One possible environmentally friendly alternative is organosilane coatings which have been shown to offer significant corrosion protection to both aluminum alloys and steels. Organosilanes are ambifunctional molecules that are capable of covalent bonding to metal hydroxide surfaces. In order for covalent bonding to occur, the organosilane must undergo hydrolysis in the coating bath followed by a condensation reaction with the surface. There are a number of factors that influence the rates of these reactions such as pH and concentration of reactants. These factors can also influence competing reactions in solution such as oligomerization. The rates of hydrolysis and condensation of 3-mercaptopropyltrimethoxy silane in methanol have been analyzed with (1)H NMR and ATR-FTIR. The results indicate that organosilane oligomers begin to form in solution before the molecules are fully hydrolyzed. The organosilane films deposited on magnesium alloy AZ91 at a variety of concentrations and pre-hydrolysis times were characterized with a combination of ATR-FTIR, ellipsometry and SEM/EDS. The results show that both organosilane film thickness and uniformity are affected by the chemistry occurring in the coating bath prior to deposition.

  8. Surface composite nanostructures of AZ91 magnesium alloy induced by high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Li, M. C.; Hao, S. Z.; Wen, H.; Huang, R. F.

    2014-06-01

    High current pulsed electron beam (HCPEB) treatment was conducted on an AZ91 cast magnesium alloy with accelerating voltage 27 kV, energy density 3 J/cm2 and pulse duration 2.5 μs. The surface microstructure was characterized by optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS), and transmission electron microscope (TEM). The surface corrosion property was tested with electrochemical method in 3.5 wt.% NaCl solution. It is found that after 1 pulse of HCPEB treatment, the initial eutectic α phase and Mg17Al12 particles started to dissolve in the surface modified layer of depth ∼15 μm. When using 15 HCPEB pulses, the Al content in surface layer increased noticeably, and the phase structure was modified as composite nanostructures consisted of nano-grained Mg3.1Al0.9 domains surrounded by network of Mg17Al12 phase. The HCPEB treated samples showed an improved corrosion resistance with cathodic current density decreased by two orders of magnitude as compared to the initial AZ91 alloy.

  9. Ductility Improvement of an AZ61 Magnesium Alloy through Two-Pass Submerged Friction Stir Processing

    PubMed Central

    Luo, Xicai; Cao, Genghua; Zhang, Wen; Qiu, Cheng; Zhang, Datong

    2017-01-01

    Friction stir processing (FSP) has been considered as a novel technique to refine the grain size and homogenize the microstructure of metallic materials. In this study, two-pass FSP was conducted under water to enhance the cooling rate during processing, and an AZ61 magnesium alloy with fine-grained and homogeneous microstructure was prepared through this method. Compared to the as-cast material, one-pass FSP resulted in grain refinement and the β-Mg17Al12 phase was broken into small particles. Using a smaller stirring tool and an overlapping ratio of 100%, a finer and more uniform microstructure with an average grain size of 4.6 μm was obtained through two-pass FSP. The two-pass FSP resulted in a significant improvement in elongation of 37.2% ± 4.3%, but a slight decrease in strength compared with one-pass FSP alloy. Besides the microstructure refinement, the texture evolution in the stir zone is also considered responsible for the ductility improvement. PMID:28772614

  10. Shock response of boron carbide based composites infiltrated with magnesium alloys

    NASA Astrophysics Data System (ADS)

    Kafri, Mathan; Dariel, Moshe; Frage, Nahum; Zaretsky, Eugene

    2011-06-01

    The fully dense composites were obtained by vacuum infiltrating the boron carbide compacts (80% green density) with liquid AZ91 magnesium alloy (850 °C) and with the melt of 50/50 AZ91-silicon mixture (1050 °C). The densities, the elastic moduli and the Vickers hardness values of the obtained composites were, respectively, 2.44 g/cm3 and 2.54 g/cm3, 300 and 350 GPa, and 1200 and 1800 HV. The impact response of the composites was studied in a series of VISAR-instrumented planar impact experiments with velocities of W and Cu impactors ranged from 100 to 1000 m/s. It was found that velocity histories recorded for the composites produced by infiltration with Mg-Si alloy contain a distinct elastic precursor front followed by a plastic ramp. On the contrary, the velocity histories of the composites infiltrated with AZ91 do not display any step-like front; the amplitude of the elastic wave grows gradually from zero level and transforms smoothly into the plastic front. The influence of the composites microstructure on the compressive elastic-plastic behavior and on the dynamic tensile (spall) strength is discussed.

  11. Microstructural and textural evolution of AZ61 magnesium alloy sheet during bidirectional cyclic bending

    SciTech Connect

    Huo, Qinghuan; Yang, Xuyue Ma, Jijun; Sun, Huan; Qin, Jia; Jiang, Yupei

    2013-05-15

    In this work, the microstructural and textural evolution in the sheets of AZ61 magnesium alloy was studied by means of bidirectional cyclic bending for 8 passes at 623 K. The bended samples were examined by optical microscopy and electron backscatter diffraction analysis. The results showed that a gradient structure with fine grains about 3 μm in the regions near two surfaces and, in contrast, coarse grains in the middle of the sheet were formed. The evident grain refinement was attributed to twin-assisted dynamic recrystallization and continuous dynamic recrystallization induced by kink bands. The texture intensity was clearly reduced, resulting in a negative gradient distribution, with the texture intensity decreases from the center of the sheet to two surfaces. The weakened texture greatly facilitated the reduction of the yield strength. A higher fracture elongation and a slightly improved ultimate tensile strength were achieved concurrently. - Highlights: • The AZ61 Mg alloy is deformed at 623 K by bidirectional cyclic bending. • A symmetric gradient distribution of fine grains along the thickness is formed. • The basal texture in the regions near two surfaces is weakened significantly.

  12. Ductility Improvement of an AZ61 Magnesium Alloy through Two-Pass Submerged Friction Stir Processing.

    PubMed

    Luo, Xicai; Cao, Genghua; Zhang, Wen; Qiu, Cheng; Zhang, Datong

    2017-03-02

    Friction stir processing (FSP) has been considered as a novel technique to refine the grain size and homogenize the microstructure of metallic materials. In this study, two-pass FSP was conducted under water to enhance the cooling rate during processing, and an AZ61 magnesium alloy with fine-grained and homogeneous microstructure was prepared through this method. Compared to the as-cast material, one-pass FSP resulted in grain refinement and the β-Mg17Al12 phase was broken into small particles. Using a smaller stirring tool and an overlapping ratio of 100%, a finer and more uniform microstructure with an average grain size of 4.6 μm was obtained through two-pass FSP. The two-pass FSP resulted in a significant improvement in elongation of 37.2% ± 4.3%, but a slight decrease in strength compared with one-pass FSP alloy. Besides the microstructure refinement, the texture evolution in the stir zone is also considered responsible for the ductility improvement.

  13. Analysis of formability of Ca-added magnesium alloy sheets at low temperatures

    SciTech Connect

    Kim, Se-Jong; Lee, Young-Seon; Kim, Daeyong

    2016-03-15

    The formability of sheets of the Ca-added magnesium alloy AZX311 was analyzed. The parameters affecting the sheet formability, such as the strain-hardening rate and the strain-rate sensitivity, did not seem to be higher in the alloy AZX311 at temperatures of room temperature (RT) and 200 °C. In addition, the critical stress for fracture at RT was lower in AZX311 than in AZ31. However, AZX311 exhibited higher stretchability and formability at low temperatures than AZ31. Electron back-scattered diffraction microscopy revealed that AZX311 had a weaker basal texture as well as broadened basal poles along the transverse direction. Polycrystal plasticity simulations confirmed that this weaker basal texture increases the activity of basal slip over thickness strain, resulting in the higher formability of AZX311. - Highlights: • A weak basal texture with broadening basal poles along the TD in AZX311 • Lower critical stress for fracture at RT in AZX311 than in AZ31 • Lower strain-hardening rates at low temperatures in the AZX311 than in the AZ31 • Higher formability at low temperatures in AZX311 because of the weak basal texture.

  14. Transient Heat and Material Flow Modeling of Friction Stir Processing of Magnesium Alloy using Threaded Tool

    SciTech Connect

    Yu, Zhenzhen; Zhang, Wei; Choo, Hahn; Feng, Zhili

    2012-01-01

    A three-dimensional transient computational fluid dynamics (CFD) model was developed to investigate the material flow and heat transfer during friction stir processing (FSP) in an AZ31B magnesium alloy. The material was assumed to be a non-Newtonian viscoplastic fluid, and the Zener-Hollomon parameter was used to describe the dependence of material viscosity on temperature and strain rate. The material constants used in the constitutive equation were determined experimentally from compression tests of the AZ31B Mg alloy under a wide range of strain rates and temperatures. A dynamic mesh method, combining both Lagrangian and Eulerian formulations, was used to capture the material flow induced by the movement of the threaded tool pin. Massless inert particles were embedded in the simulation domain to track the detailed history of material flow. The actual FSP was also carried out on a wrought Mg plate where temperature profiles were recorded by embedding thermocouples. The predicted transient temperature history was found to be consistent with that measured during FSP. Finally, the influence of the thread on the simulated results of thermal history and material flow was studied by comparing two models: one with threaded pin and the other with smooth pin surface.

  15. Microstructure Evolution in As-Cast and SIMA-Processed AE42 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Nayyeri, Mohammad Javad; Dehghani, Kamran

    2014-09-01

    In the present study, microstructural evolutions of AE42 magnesium alloy via strain-induced melt activation process and the effect of different process parameters are studied. Scanning electron microscope, metallographic observations, and quantitative metallographic method were used for microstructural characterization. The results show that the consumption of supersaturated aluminum during partial remelting led to a decrease in Al/RE ratio and consequently blocky shape Al2RE starts to appear in the microstructure. Furthermore, it was seen that lanthanum and praseodymium did not contribute in precipitate formation and only improved the hardness of the matrix. The effect of compression ratio on the microstructure of treated alloys was confirmed through the increase of both liquid fraction and entrapped pool as well as the kinetic of microstructural changes. Moreover, the effect of compression ratio and holding time on shape factor, liquid fraction, and particle size of the globular structure were measured. It was found that the best result could be achieved at 35% deformation and 40 min holding of the samples at 610 °C.

  16. Flow Behavior and Hot Workability of Pre-Extruded AZ80 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Gao, Lei; Luo, Alan A.; Wang, Shiyi; Zeng, Xiaoqin

    The hot deformation behavior of pre-extruded AZ80 magnesium alloy has been studied using the processing map technique. Compression tests using Gleeble-3800 thermal simulator were performed in the temperature range of 250-450°C and the strain rate range of 0.001-10 s-1. The flow stress data were used to develop processing maps at true strains of -0.1 to -0.8 according to the well-known dynamic material model and instability criterion. A single dynamic recrystallization (DRX) domain occurs in the range of 420-450°C and 0.1-1.0 s-1, which are the optimum forming conditions for the hot working of this alloy. There are two flow instability regimes occurring at 250-450°C and 0.004-10 s-1 and 433-450°C and 0.002-0.014 s-1. The former occurs at low temperatures and/or high strain rates and is associated with adiabatic shear bands or cracks, flow localization, and deformation twinning, while the latter at higher temperatures and lower strain rates is due to abnormal grain growth and wedge cracking.

  17. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    DOE PAGES

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impactsmore » on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.« less

  18. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    SciTech Connect

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impacts on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.

  19. Thermal stability of bimodal microstructure in magnesium alloy AZ91 processed by ECAP

    SciTech Connect

    Pantělejev, Libor

    2015-09-15

    The changes in microstructure of equal channel angular pressing (ECAP) processed magnesium alloy AZ91 during thermal exposure were studied in this paper. The microstructure stability was investigated by means of electron backscatter diffraction (EBSD), which allowed to measure the changes in grain size, mutual ratio of low-angle boundaries (LABs) to high-angle ones (HABs) and local lattice distortion evaluated by the kernel average misorientation (KAM) parameter. It was found experimentally that the threshold temperature at which significant grain coarsening takes place is 350 °C. No modification to mean grain diameter occurs below this temperature, nonetheless, some changes in LAB and HAB fraction, as well as in local lattice distortion, can be observed. - Highlights: • Thermal stability of bimodal UFG AZ91 alloy was assessed by means of EBSD. • Threshold temperature for pronounced grain coarsening was found at 350 °C. • Below 350 °C increase in LAB fraction and local lattice distortion takes place. • Local lattice distortion (LLD) can be well described using KAM approach. • LLD is influenced by coarsening and precipitation of Mg{sub 17}Al{sub 12} particles.

  20. In vitro and in vivo degradation and mechanical properties of ZEK100 magnesium alloy coated with alginate, chitosan and mechano-growth factor.

    PubMed

    Gao, Hong; Zhang, Meng; Zhao, Jin; Gao, Lilan; Li, Mingshuo

    2016-06-01

    The biocompatibility, ultimate loading capacity and biodegradability of magnesium alloy make it an ideal candidate in biomedical fields. Fabrications of multilayered coatings carrying sodium alginate (ALG), chitosan (CHI) and mechano-growth factor (MGF) on fluoride-pretreated ZEK100 magnesium alloy have been obtained via layer by layer (LBL) to reduce the degradation rate of magnesium alloy in this study. The modified surfaces of ZEK100 substrates were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared (FTIR) and CARE EUT-1020 tester. Results reveal that multilayer-coated magnesium alloy can be successfully obtained with smooth surface morphology, and the mechanical properties of coated samples are almost the same as those of uncoated samples. However, the fatigue life of coated ZEK100 is slightly larger than that of uncoated samples after 1 day of immersion. By comparing the degradation of uncoated and multilayer-coated ZEK100 samples in vitro and in vivo, respectively, it is found that the degradation rate of ZEK100 samples can be inhibited by LBL modification on the surface of the sample; and the corrosion rate in vivo is lower than that in vitro, which help solve the rapid degradation problem of magnesium alloy. In terms of the visible symptom of tissues in the left femur medullary cavity and material responses on the surface, multilayer-coated ZEK100 magnesium alloy has a good biocompatibility. These results indicate that multilayer-coated ZEK100 may be a promising material for bone tissue repair.

  1. Corrosion behaviour of magnesium alloys coated with TiN by cathodic arc deposition in NaCl and Na{sub 2}SO{sub 4} solutions

    SciTech Connect

    Altun, Hikmet Sinici, Hakan

    2008-03-15

    Magnesium-based light-metal alloys belong to a class of structural materials with increasing industrial attention. Magnesium alloys show the lowest density among the engineering metallic materials, low cost and large availability. However, the limitations according to mechanical strength and the low corrosion resistance restrict their practical application. In this study, TiN was coated on magnesium-based AZ91 magnesium-aluminium-zinc alloy using cathodic arc PVD process. The corrosion behaviours of uncoated and coated magnesium alloys in 1% NaCl, 3% NaCl and 3% Na{sub 2}SO{sub 4} solutions and the influence of the coatings on the corrosion behaviour of the substrate were investigated utilizing potentiodynamic polarization tests. A potentiostat for electrochemical corrosion tests, a cathodic arc physical vapour deposition coating system for coating processes, a scanning electron microscopy for surface examination and elemental analysis of the coatings were used in this study. It was determined that corrosion resistance of magnesium alloys can be increased with TiN coating on the alloys using cathodic arc PVD process.

  2. Effects of self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane and dopamine on the corrosion behaviors and biocompatibility of a magnesium alloy.

    PubMed

    Pan, Chang-Jiang; Hou, Yu; Wang, Ya-Nan; Gao, Fei; Liu, Tao; Hou, Yan-Hua; Zhu, Yu-Fu; Ye, Wei; Wang, Ling-Ren

    2016-10-01

    Magnesium based alloys are attracting tremendous interests as the novel biodegradable metallic biomaterials. However, the rapid in vivo degradation and the limited surface biocompatibility restrict their clinical applications. Surface modification represents one of the important approaches to control the corrosion rate of Mg based alloys and to enhance the biocompatibility. In the present study, in order to improve the corrosion resistance and surface biocompatibility, magnesium alloy (AZ31B) was modified by the alkali heating treatment followed by the self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane (APTMS) and dopamine, respectively. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicated that the molecules were successfully immobilized on the magnesium alloy surface by the self-assembly. An excellent hydrophilic surface was obtained after the alkali heating treatment and the water contact angle increased to some degree after the self-assembly of dopamine, APTMS and 3-phosphonopropionic acid, however, the hydrophilicity of the modified samples was better than that of the pristine magnesium substrate. Due to the formation of the passivation layer after the alkali heating treatment, the corrosion resistance of the magnesium alloy was obviously improved. The corrosion rate further decreased to varying degrees after the self-assembly surface modification. The blood compatibility of the pristine magnesium was significantly improved after the surface modification. The hemolysis rate was reduced from 56% of the blank magnesium alloy to 18% of the alkali heating treated sample and the values were further reduced to about 10% of dopamine-modified sample and 7% of APTMS-modified sample. The hemolysis rate was below 5% for the 3-phosphonopropionic acid modified sample. As compared to the pristine magnesium alloy, fewer platelets were attached and activated on the

  3. Influence of Microstructure of Friction Stir Welded Joints on Growth and Properties of Microarc Oxidation Coatings on AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Tingfang; Li, Yongliang; Xue, Wenbin; Yang, Chaolin; Qu, Yao; Hua, Ming

    2015-03-01

    Ceramic coatings on friction stir welded (FSW) joints of AZ31B magnesium alloy were fabricated by microarc oxidation (MAO) method in silicate electrolyte. Microstructure, phase constituents, microhardness and electrochemical corrosion behaviors of bare and coated magnesium alloys at different zones of FSW joints for different oxidation time were investigated. The influence of microstructure at different zones on the growth of MAO coatings was analyzed. The results show that the MAO coatings on FSW joints are uniform, and they have almost the same morphology, phase constituents, hardness and corrosion resistance at base metal, stir zone and heat-affected zone. The properties of MAO coatings are independent on the microstructures of AZ31B alloy. In addition, the microstructures of magnesium alloy near the coating/alloy interface at different zones of FSW joint was not changed by microarc discharge process.

  4. Application of neutron diffraction in characterization of texture evolution during high-temperature creep in magnesium alloys

    SciTech Connect

    Vogel, Sven C; Sediako, Dimitry; Shook, S; Sediako, A

    2010-01-01

    A good combination of room-temperature and elevated temperature strength and ductility, good salt-spray corrosion resistance and exceUent diecastability are frequently among the main considerations in development of a new alloy. Unfortunately, there has been much lesser effort in development of wrought-stock alloys for high temperature applications. Extrudability and high temperature performance of wrought material becomes an important factor in an effort to develop new wrought alloys and processing technologies. This paper shows some results received in creep testing and studies of in-creep texture evolution for several wrought magnesium alloys developed for use in elevated-temperature applications. These studies were performed using E3 neutron spectrometer of the Canadian Neutron Beam Centre in Chalk River, ON, and HIPPO time-of-flight (TOF) spectrometer at Los Alamos Neutron Science Center, NM.

  5. Study on the Grain Refinement Behavior of Mg-Zr Master Alloy and Zr Containing Compounds in Mg-10Gd-3Y Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Wu, Guohua; Sun, Ming; Dai, Jichun; Ding, Wenjiang

    The effects of Mg-Zr master alloy and a potassium fluozirconate (K2ZrF6) salt mixture (KSM) on the grain refinement behavior of Mg-10Gd-3Y magnesium alloy were studied. The results show that the Mg-10Gd-3Y alloy is well refined by Mg-Zr or KSM. The characteristic micro structure feature of the alloy refined by Mg-Zr master alloy is the Zr-rich cores that exist in most grains, while the Zr-rich cores are not observed in the alloy refined by KSM. It is suggested that the grain refinement mechanisms of zirconium in the two cases are different: the Zr released from Mg-Zr master alloy works by adding heterogeneous nucleants, while the Zr produced from the in-situ reaction between Mg melt and K2ZrF6 works by restricting grain growth. Compared with the Mg-30.wt%Zr master alloy, the KSM refiner shows much longer fading time during melting.

  6. Dual ions implantation of zirconium and nitrogen into magnesium alloys for enhanced corrosion resistance, antimicrobial activity and biocompatibility.

    PubMed

    Cheng, Mengqi; Qiao, Yuqin; Wang, Qi; Qin, Hui; Zhang, Xianlong; Liu, Xuanyong

    2016-12-01

    Biodegradable magnesium-based alloys have shown great potential for medical applications due to their superior biological performances and mechanical properties. However, on one hand, some side effects including inferior biocompatibility, a local high-alkaline environment and gas cavities caused by a rapid corrosion rate, hinder their clinical application. On the other hand, it is also necessary to endow Mg alloys with antibacterial properties, which are crucial for clinic orthopedic applications. In this study, Zr and N ions are simultaneously implanted into AZ91 Mg alloys by plasma immersion ion implantation (PIII). A modified layer with a thickness of approximately 80nm is formed on the surface of AZ91 Mg alloys, and the hydrophobicity and roughness of these AZ91 Mg alloys obviously increase after Zr and N implantation. The in vitro evaluations including corrosion resistance tests, antimicrobial tests and cytocompatibility and alkaline phosphatase (ALP) activity tests, revealed that the dual ions implantation of Zr and N not only enhanced the corrosion resistance of the AZ91 Mg alloy but also provided better antimicrobial properties in vitro. Furthermore, the formation of biocompatible metal nitrides and metal oxides layer in the near surface of the Zr-N-implanted AZ91 Mg alloy provided a favorable implantation surface for cell adhesion and growth, which in return further promoted the bone formation in vivo. These promising results suggest that the Zr-N-implanted AZ91 Mg alloy shows potential for future application in the orthopedic field.

  7. A Crystalline Plasticity Finite Element Method for Simulation of the Plastic Deformation of AZ31 Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Li, Dayong; Zhang, Shaorui; Tang, Weiqin; Huang, Shiyao; Peng, Yinghong

    2010-06-01

    In this paper, a constitutive framework based on a crystalline plasticity model is employed to simulate the plastic deformation of AZ31 magnesium alloy, which posses the hexagonal close packed (HCP) crystal structure. Dislocation slip and mechanical twinning are taken into account in the model. The successive integration method is used to determine the active slip systems, and the contribution of twinning to the grain reorientation is treated by the PTR method. The FE model is introduced into ABAQUS/Explicit through a user material subroutine (VUMAT). Three deformation processes of AZ31 magnesium alloy, including tension, compression and a stamping process, are simulated with the present method. The simulation results are compared with experiment and those presented in the literature.

  8. Mathematical Modeling of the Twin Roll Casting Process for AZ31 Magnesium Alloy - Effect of Set-Back Distance

    NASA Astrophysics Data System (ADS)

    Hadadzadeh, Amir; Wells, Mary; Essadiqi, Elhachmi

    A 2-D coupled thermal-fluid-stress model was developed and used to simulate the twin roll casting (TRC) of an AZ31 magnesium alloy using the commercial software package, ALSIM. The model was used to predict the fluid flow, temperature distribution and mechanical behavior of AZ31 magnesium alloy in the roll bite. An important parameter in controlling the TRC process is the set-back distance; the distance between the nozzle entry to the kissing point of the rolls. There are two approaches to increase the set-back: 1) increasing the entry thickness and 2) decreasing the final strip thickness. In this study the effect of set-back distance and casting speed on the thermo-mechanical behavior of the strip during TRC has been studied. The thermo-mechanical behavior of the strip has a significant effect on the final quality as defect formation depends on such behavior.

  9. Effects of carbon dioxide plasma immersion ion implantation on the electrochemical properties of AZ31 magnesium alloy in physiological environment

    NASA Astrophysics Data System (ADS)

    Xu, Ruizhen; Yang, Xiongbo; Zhang, Xuming; Wang, Mei; Li, Penghui; Zhao, Ying; Wu, Guosong; Chu, Paul K.

    2013-12-01

    Plasma immersion ion implantation (PIII) is conducted to improve the intrinsically poor corrosion properties of biodegradable AZ31 magnesium alloy in the physiological environment. Carbon dioxide is implanted into the samples and X-ray photoelectron spectroscopy and scanning electron microscopy are used to characterize the materials. The corrosion properties are systematically studied by potentiodynamic polarization tests in two simulated physiological environments, namely simulated body fluids and cell culture medium. The plasma-implanted materials exhibit a lower initial corrosion rate. Being a gaseous ion PIII technique, conformal ion implantation into an object with a complex shape such as an orthopedic implant can be easily accomplished and CO2 PIII is a potential method to improve the biological properties of magnesium and its alloys in clinical applications.

  10. Abnormal macropore formation during double-sided gas tungsten arc welding of magnesium AZ91D alloy

    SciTech Connect

    Shen Jun You Guoqiang; Long Siyuan; Pan Fusheng

    2008-08-15

    One of the major concerns during gas tungsten arc (GTA) welding of cast magnesium alloys is the presence of large macroporosity in weldments, normally thought to occur from the presence of gas in the castings. In this study, a double-sided GTA welding process was adopted to join wrought magnesium AZ91D alloy plates. Micropores were formed in the weld zone of the first side that was welded, due to precipitation of H{sub 2} as the mushy zone freezes. When the reverse side was welded, the heat generated caused the mushy zone in the initial weld to reform. The micropores in the initial weld then coalesced and expanded to form macropores by means of gas expansion through small holes that are present at the grain boundaries in the partially melted zone. Macropores in the partially melted zone increase with increased heat input, so that when a filler metal is used the macropores are smaller in number and in size.

  11. A Crystalline Plasticity Finite Element Method for Simulation of the Plastic Deformation of AZ31 Magnesium Alloys

    SciTech Connect

    Li Dayong; Peng Yinghong; Zhang Shaorui; Tang Weiqin; Huang Shiyao

    2010-06-15

    In this paper, a constitutive framework based on a crystalline plasticity model is employed to simulate the plastic deformation of AZ31 magnesium alloy, which posses the hexagonal close packed (HCP) crystal structure. Dislocation slip and mechanical twinning are taken into account in the model. The successive integration method is used to determine the active slip systems, and the contribution of twinning to the grain reorientation is treated by the PTR method. The FE model is introduced into ABAQUS/Explicit through a user material subroutine (VUMAT). Three deformation processes of AZ31 magnesium alloy, including tension, compression and a stamping process, are simulated with the present method. The simulation results are compared with experiment and those presented in the literature.

  12. A Review of Stress-Corrosion Cracking and Corrosion Fatigue of Magnesium Alloys for Biodegradable Implant Applications

    NASA Astrophysics Data System (ADS)

    Jafari, Sajjad; Harandi, Shervin Eslami; Singh Raman, R. K.

    2015-05-01

    Magnesium (Mg) alloys have recently attracted great attention as potential biodegradable materials for temporary implant applications. It is essential for any implant material to have adequate resistance to cracking or fracture in actual body environments. The most important mechanisms by which implants may fail are stress corrosion cracking (SCC) and corrosion fatigue (CF). This article presents an overview of the current knowledge of SCC and CF of Mg alloys in chloride-containing corrosive environments including simulated body fluid (SBF) and the associated fracture mechanisms, as well as critical relevance to biodegradable implant applications.

  13. In Vivo Corrosion of Two Novel Magnesium Alloys ZEK100 and AX30 and Their Mechanical Suitability as Biodegradable Implants

    PubMed Central

    Huehnerschulte, Tim Andreas; Angrisani, Nina; Rittershaus, Dina; Bormann, Dirk; Windhagen, Henning; Meyer-Lindenberg, Andrea

    2011-01-01

    In magnesium alloys, the components used modify the alloy properties. For magnesium implants in contact with bone, rare earths alloys are commonly examined. These were shown to have a higher corrosion resistance than other alloys and a high mechanical strength, but their exact composition is hard to predict. Therefore a reduction of their content could be favorable. The alloys ZEK100 and AX30 have a reduced content or contain no rare earths at all. The aim of the study was to investigate their in vivo degradation and to assess the suitability of the in vivo µCT for the examination of their corrosion. Implants were inserted in rabbit tibiae. Clinical examinations, X-rays and in vivo µCT scans were done regularly. Afterwards implants were analyzed with REM, electron dispersive X-ray (EDX), weighing and mechanical testing. The in vivo µCT is of great advantage, because it allows a quantification of the corrosion rate and qualitative 3D assessment of the corrosion morphology. The location of the implant has a remarkable effect on the corrosion rate. Due to its mechanical characteristics and its corrosion behavior, ZEK100 was judged to be suitable, while AX30, which displays favorable degradation behavior, has too little mechanical strength for applications in weight bearing bones. PMID:28879972

  14. Analysis Methods of Magnesium Chips

    NASA Astrophysics Data System (ADS)

    Ohmann, Sven; Ditze, André; Scharf, Christiane

    2015-11-01

    The quality of recycled magnesium from chips depends strongly on their exposure to inorganic and organic impurities that are added during the production processes. Different kinds of magnesium chips from these processes were analyzed by several methods. In addition, the accuracy and effectiveness of the methods are discussed. The results show that the chips belong either to the AZ91, AZ31, AM50/60, or AJ62 alloy. Some kinds of chips show deviations from the above-mentioned normations. Different impurities result mainly from transition metals and lime. The water and oil content does not exceed 25%, and the chip size is not more than 4 mm in the diameter. The sieve analysis shows good results for oily and wet chips. The determination of oil and water shows better results for the application of a Soxhlet compared with the addition of lime and vacuum distillation. The most accurate values for the determination of water and oil are obtained by drying at 110°C (for water) and washing with acetone (for oil) by hand.

  15. The Effect of SiC Particle Addition During FSW on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Abbasi, M.; Abdollahzadeh, A.; Bagheri, B.; Omidvar, H.

    2015-12-01

    Welding and joining of magnesium alloys exert a profound effect on magnesium application expansion, especially in ground and air transportations where large-size, complex components are required. Due to specific physical properties of magnesium, its welding requires great control. In general, the solid-state nature of friction stir welding (FSW) process has been found to produce a low concentration of defects. In the current research, specimens from AZ31 magnesium alloy were welded together using the friction stir process with previously inserted SiC powder particles in the nugget zone. In other words, during the FSW process, the pre-placed SiC particles were stirred throughout the nugget zone of the weld. The results indicated that proper values of rotation and translation speeds led to good appearance of weld zone and suitable distribution of SiC particles producing increased weld strength. The comparison of the microstructures and mechanical properties of FS-welded AZ31 with those of FS-welded one using pre-placed SiC particles showed that the addition of SiC particles decreased the grain size and increased the strength and the formability index.

  16. An in vivo model to assess magnesium alloys and their biological effect on human bone marrow stromal cells.

    PubMed

    Yoshizawa, Sayuri; Chaya, Amy; Verdelis, Kostas; Bilodeau, Elizabeth A; Sfeir, Charles

    2015-12-01

    Magnesium (Mg) alloys have many unique qualities which make them ideal candidates for bone fixation devices, including biocompatibility and degradation in vivo. Despite a rise in Mg alloy production and research, there remains no standardized system to assess their degradation or biological effect on human stem cells in vivo. In this study, we developed a novel in vivo model to assess Mg alloys for craniofacial and orthopedic applications. Our model consists of a collagen sponge seeded with human bone marrow stromal cells (hBMSCs) around a central Mg alloy rod. These scaffolds were implanted subcutaneously in mice and analyzed after eight weeks. Alloy degradation and biological effect were determined by microcomputed tomography (microCT), histological staining, and immunohistochemistry (IHC). MicroCT showed greater volume loss for pure Mg compared to AZ31 after eight weeks in vivo. Histological analysis showed that hBMSCs were retained around the Mg implants after 8 weeks. Furthermore, immunohistochemistry showed the expression of dentin matrix protein 1 and osteopontin around both pure Mg and AZ31 with implanted hBMSCs. In addition, histological sections showed a thin mineral layer around all degrading alloys at the alloy-tissue interface. In conclusion, our data show that degrading pure Mg and AZ31 implants are cytocompatible and do not inhibit the osteogenic property of hBMSCs in vivo. These results demonstrate that this model can be used to efficiently assess the biological effect of corroding Mg alloys in vivo. Importantly, this model may be modified to accommodate additional cell types and clinical applications. Magnesium (Mg) alloys have been investigated as ideal candidates for bone fixation devices due to high biocompatibility and degradation in vivo, and there is a growing need of establishing an efficient in vivo material screening system. In this study, we assessed degradation rate and biological effect of Mg alloys by transplanting Mg alloy rod with

  17. Determination of rare earth and concomitant elements in magnesium alloys by inductively coupled plasma optical emission spectrometry.

    PubMed

    Fariñas, Juan C; Rucandio, Isabel; Pomares-Alfonso, Mario S; Villanueva-Tagle, Margarita E; Larrea, María T

    2016-07-01

    An Inductively Coupled Plasma Optical Emission Spectrometry method for simultaneous determination of Al, Ca, Cu, Fe, In, Mn, Ni, Si, Sr, Y, Zn, Zr and rare earth elements (La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu) in magnesium alloys, including the new rare earth elements-alloyed magnesium, has been developed. Robust conditions have been established as nebulizer argon flow rate of 0.5mLmin(-1) and RF incident power of 1500W, in which matrix effects were significantly reduced around 10%. Three acid digestion procedures were performed at 110°C in closed PFA vessels heated in an oven, in closed TFM vessels heated in a microwave furnace, and in open polypropylene tubes with reflux caps heated in a graphite block. The three digestion procedures are suitable to put into solution the magnesium alloys samples. From the most sensitive lines, one analytical line with lack or low spectral interferences has been selected for each element. Mg, Rh and Sc have been studied as internal standards. Among them, Rh was selected as the best one by using Rh I 343.488nm and Rh II 249.078nm lines as a function of the analytical lines. The trueness and precision have been established by using the Certified Reference Material BCS 316, as well as by means of recovery studies. Quantification limits were between 0.1 and 9mgkg(-1) for Lu and Pr, respectively, in a 2gL(-1) magnesium matrix solution. The method developed has been applied to the commercial alloys AM60, AZ80, ZK30, AJ62, WE54 and AE44. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. Effect of pulsed laser radiation on deformation band dynamics and discontinuous deformation in aluminum-magnesium Al-6%Mg alloy

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Gasanov, M. F.; Zheltov, M. A.; Proskuryakov, K. A.

    2015-12-01

    The dynamics and morphology of deformation bands and the discontinuous deformation under local action of pulsed infrared fiber laser radiation on the surface of aluminum-magnesium Al-6%Mg alloy have been studied by high-speed video recording techniques. Conditions under which laser action leads to the formation of macrolocalized deformation bands and deformation jumps of several percent on the stress-strain diagram are experimentally established. A possible mechanism of this phenomenon is discussed.

  19. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-07-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has \\{ { 0 0 0 1} \\}< 1 0overline{1} 0 rangle and \\{ {1 0overline{1} 0 }\\}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and \\{ { 1 0overline{1} 1} \\}< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of \\{ {10overline{1} 2} \\}< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  20. Magnesium alloy AZ91 exhibits antimicrobial properties in vitro but not in vivo.

    PubMed

    Brooks, Emily K; Ahn, Richard; Tobias, Menachem E; Hansen, Lisa A; Luke-Marshall, Nicole R; Wild, Linda; Campagnari, Anthony A; Ehrensberger, Mark T

    2017-01-27

    Magnesium alloys hold great promise for developing orthopedic implants that are biocompatible, biodegradable, and mechanically similar to bone tissue. This study evaluated the in vitro and in vivo antimicrobial properties of magnesium-9%aluminum-1%zinc (AZ91) and commercially pure titanium (cpTi) against Acinetobacter baumannii (Ab307). The in vitro results showed that as compared to cpTi, incubation with AZ91 significantly reduced both the planktonic (cpTi = 3.45e8, AZ91 = 8.97e7, p < 0.001) colony forming units (CFU) and biofilm-associated (cpTi = 3.89e8, AZ91 = 1.78e7, p = 0.01) CFU of Ab307. However, in vivo results showed no significant differences in the CFU enumerated from the cpTi and AZ91 implants following a 1-week implantation in an established rodent model of Ab307 implant associated infection (cpTi = 5.23e3, AZ91 = 2.46e3, p = 0.29). It is proposed that the in vitro results were associated with an increased pH in the bacterial culture as a result of the AZ91 corrosion process. The robust in vivo buffering capacity likely diminished this corrosion associated pH antimicrobial effect. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2017. © 2017 Wiley Periodicals, Inc.

  1. A layer-by-layer approach to natural polymer-derived bioactive coatings on magnesium alloys.

    PubMed

    Kunjukunju, Sangeetha; Roy, Abhijit; Ramanathan, Madhumati; Lee, Boeun; Candiello, Joe E; Kumta, Prashant N

    2013-11-01

    The development of polyelectrolyte multilayered coatings on magnesium alloy substrates that can be used for controlled delivery of growth factors and required biomolecules from the surface of these degradable implants could have a significant impact in the field of bone tissue regeneration. The current work reports on the fabrication of multilayered coatings of alginate and poly-L-lysine on alkaline- and fluoride-pretreated AZ31 substrates using a layer-by-layer (LbL) technique under physiological conditions. Furthermore, these coatings were surface functionalized by chemical cross-linking and fibronectin immobilization, and the resultant changes in surface properties have been shown to influence the cellular activity of these multilayered films. The physicochemical characteristics of these coated substrates have been investigated using attenuated total reflectance Fourier transform infrared spectroscopy, atomic force microscopy, scanning electron microscopy and energy-dispersive X-ray spectroscopy. Cytocompatibility studies using MC3T3-E1 osteoblasts show that the fluoride-pretreated, cross-linked and fibronectin-immobilized LbL-coated substrates are more bioactive and less cytotoxic than the hydroxide-pretreated, cross-linked and fibronectin-immobilized LbL-coated samples. The in vitro degradation results show that the multilayered coatings of these natural polysaccharide- and synthetic polyamino acid-based polyelectrolytes do not alter the degradation kinetics of the substrates; however, the pretreatment conditions have a significant impact on the overall coating degradation behavior. These preliminary results collectively show the potential use of LbL coatings on magnesium-based degradable scaffolds to improve their surface bioactivity.

  2. Investigation of the Effect of Magnesium on the Microstructure and Mechanical Properties of NiTi Shape Memory Alloy Prepared by Self-Propagating High-Temperature Synthesis

    NASA Astrophysics Data System (ADS)

    Školáková, Andrea; Novák, Pavel; Salvetr, Pavel; Moravec, Hynek; Šefl, Václav; Deduytsche, Davy; Detavernier, Christophe

    2017-07-01

    This work aims to describe the effect of magnesium on the microstructure, phase composition, amount of undesirable Ti2Ni phase, martensitic transformation, mechanical properties, and corrosion resistance of NiTi alloy. To minimize the quantity of Ti2Ni phase, we use the magnesium as an element with high affinity to oxygen, because this phase is stabilized by oxygen. Various quantities of magnesium (1, 3, and 5 wt pct) were tested. Self-propagating high-temperature synthesis (SHS) was used as a production method of the alloys. The samples prepared by SHS were pulverized by a vibrating mill, and the obtained powders were used for consolidation by means of spark plasma sintering. Results showed a significant reduction of the content of undesirable Ti2Ni phase by the addition of magnesium. Further, magnesium increased corrosion resistance and yield strength.

  3. Nanostructured calcium phosphate coatings on magnesium alloys: characterization and cytocompatibility with mesenchymal stem cells

    PubMed Central

    Iskandar, Maria Emil; Aslani, Arash; Tian, Qiaomu

    2016-01-01

    This article reports the deposition and characterization of nanostructured calcium phosphate (nCaP) on magnesium–yttrium alloy substrates and their cytocompatibility with bone marrow derived mesenchymal stem cells (BMSCs). The nCaP coatings were deposited on magnesium and magnesium–yttrium alloy substrates using proprietary transonic particle acceleration process for the dual purposes of modulating substrate degradation and BMSC adhesion. Surface morphology and feature size were analyzed using scanning electron microscopy and quantitative image analysis tools. Surface elemental compositions and phases were analyzed using energy dispersive X-ray spectroscopy and X-ray diffraction, respectively. The deposited nCaP coatings showed a homogeneous particulate surface with the dominant feature size of 200–500 nm in the long axis and 100–300 nm in the short axis, and a Ca/P atomic ratio of 1.5–1.6. Hydroxyapatite was the major phase identified in the nCaP coatings. The modulatory effects of nCaP coatings on the sample degradation and BMSC behaviors were dependent on the substrate composition and surface conditions. The direct culture of BMSCs in vitro indicated that multiple factors, including surface composition and topography, and the degradation-induced changes in media composition, influenced cell adhesion directly on the sample surface, and indirect adhesion surrounding the sample in the same culture. The alkaline pH, the indicator of Mg degradation, played a role in BMSC adhesion and morphology, but not the sole factor. Additional studies are necessary to elucidate BMSC responses to each contributing factor. PMID:25917827

  4. Effect of Thermal History on Microstructures and Mechanical Properties of AZ31 Magnesium Alloy Prepared by Friction Stir Processing

    PubMed Central

    Chai, Fang; Zhang, Datong; Li, Yuanyuan

    2014-01-01

    Hot-rolled AZ31 (Mg-2.57Al-0.84Zn-0.32Mn, in mass percentage) magnesium alloy is subjected to friction stir processing in air (normal friction stir processing, NFSP) and under water (submerged friction stir processing, SFSP). Thermal history of the two FSP procedures is measured, and its effect on microstructures and mechanical properties of the experimental materials is investigated. Compared with NFSP, the peak temperature during SFSP is lower and the duration time at a high temperature is shorter due to the enhanced cooling effect of water. Consequently, SFSP results in further grain refinement, and the average grain size of the NFSP and SFSP specimens in the stir zone (SZ) are 2.9 μm and 1.3 μm, respectively. Transmission electron microscopy (TEM) examinations confirm that grain refinement is attributed to continuous dynamic recrystallization both for NFSP and SFSP. The average Vickers hardness in the SZ of the NFSP and SFSP AZ31 magnesium alloy are 76 HV and 87 HV. Furthermore, the ultimate tensile strength and the elongation of the SFSP specimen increase from 191 MPa and 31.3% in the NFSP specimen to 210 MPa and 50.5%, respectively. Both the NFSP and SFSP alloys fail through ductile fracture, but the dimples are much more obvious in the SFSP alloy. PMID:28788532

  5. Influence of circumferential notch and fatigue crack on the mechanical integrity of biodegradable magnesium-based alloy in simulated body fluid.

    PubMed

    Bobby Kannan, M; Singh Raman, R K; Witte, F; Blawert, C; Dietzel, W

    2011-02-01

    Applications of magnesium alloys as biodegradable orthopaedic implants are critically dependent on the mechanical integrity of the implant during service. In this study, the mechanical integrity of an AZ91 magnesium alloy was studied using a constant extension rate tensile (CERT) method. The samples in two different geometries that is, circumferentially notched (CN), and circumferentially notched and fatigue cracked (CNFC), were tested in air and in simulated body fluid (SBF). The test results show that the mechanical integrity of the AZ91 magnesium alloy decreased substantially (∼50%) in both the CN and CNFC samples exposed to SBF. Fracture surface analysis revealed secondary cracks suggesting stress corrosion cracking susceptibility of the alloy in SBF.

  6. Effects of CH3OH Addition on Plasma Electrolytic Oxidation of AZ31 Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    He, Yongyi; Chen, Li; Yan, Zongcheng; Zhang, Yalei

    2015-09-01

    Plasma electrolytic oxidation (PEO) films on AZ31 magnesium alloys were prepared in alkaline silicate electrolytes (base electrolyte) with the addition of different volume concentrations of CH3OH, which was used to adjust the thickness of the vapor sheath. The compositions, morphologies, and thicknesses of ceramic layers formed with different CH3OH concentrations were determined via X-ray diffraction (XRD), energy-dispersive spectroscopy (EDS), and scanning electron microscopy (SEM). Corrosion behavior of the oxide films was evaluated in 3.5 wt.% NaCl solution using potentiodynamic polarization tests. PEO coatings mainly comprised Mg, MgO, and Mg2SiO4. The addition of CH3OH in base electrolytes affected the thickness, pores diameter, and Mg2SiO4 content in the films. The films formed in the electrolyte containing 12% CH3OH exhibited the highest thickness. The coatings formed in the electrolyte containing different concentrations of CH3OH exhibited similar corrosion resistance. The energy consumption of PEO markedly decreased upon the addition of CH3OH to the electrolytes. The result is helpful for energy saving in the PEO process. supported by National Natural Science Foundation of China (No. 21376088), the Project of Production, Education and Research, Guangdong Province and Ministry of Education (Nos. 2012B09100063, 2012A090300015), and Guangzhou Science and Technology Plan Projects of China (No. 2014Y2-00042)

  7. Spectroscopic study of plasma during electrolytic oxidation of magnesium-aluminium alloys

    NASA Astrophysics Data System (ADS)

    Jovović, J.

    2014-12-01

    Plasma during Electrolytic Oxidation (PEO) of magnesium-aluminium alloys is studied in this work by means of Optical Emission Spectroscopy (OES). Spectral line shapes of the Hβ, Al II 704.21 nm and Mg II 448.11 nm line are analyzed to measure plasma electron number density Ne. From the Hβ line profile, two PEO processes characterized by relatively low electron number densities Ne ≈ 1015 cm-3 and Ne ≈ 2 × 1016 cm-3 were discovered while the shape and shift of Al II and Mg II lines revealed the third process characterized by large electron density Ne = (1-2) × 1017 cm-3. Low Ne processes, related with breakdown in gas bubbles and on oxide surface, are not influenced by anode material or electrolyte composition. The ejection of evaporated anode material through oxide layer is designated here as third PEO process. Using the Boltzmann plot technique, electron temperature of 4000 K and 33000 K is determined from relative intensities of Mg I and O II lines, respectively. Several difficulties in the analysis of spectral line shapes are met during this study and the ways to overcome some of the obstacles are demonstrated.

  8. Investigation of Carboxylic Acid-Neodymium Conversion Films on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Liu, Zhe; Lin, Lili; Jin, Guo; Wang, Haidou; Xu, Binshi

    2015-01-01

    The new carboxylic acid-neodymium anhydrous conversion films were successfully prepared and applied on the AZ91D magnesium alloy surface by taking absolute ethyl alcohol as solvent and four kinds of soluble carboxylic acid as activators. The corrosion resistance of the coating was measured by potentiodynamic polarization test in 3.5 wt.% NaCl solution in pH 7.0. The morphology, structure, and constituents of the coating were observed by scanning electron microscope, energy dispersivespectrum, x-ray photoelectron spectrum, and Fourier infrared spectrometer. Results show that corrosion resistance properties of samples coated with four different anhydrous conversion films were improved obviously. The corrosion potential increased, corrosion current density decreased, and polarization resistance increased. Among these four kinds of conversion films the one added with phytic exhibits the best corrosion resistant property. The mechanism of anhydrous-neodymium conversion film formation is also analyzed in this paper. It reveals that the gadolinium conversion coating is mainly composed of stable Nd2O3, MgO, Mg(OH)2, and carboxylate of Nd. And that the sample surface is rich in organic functional groups.

  9. Microstructure and mechanical properties of AZ91 magnesium alloy subject to deep cryogenic treatments

    NASA Astrophysics Data System (ADS)

    Li, Gui-rong; Wang, Hong-ming; Cai, Yun; Zhao, Yu-tao; Wang, Jun-jie; Gill, Simon P. A.

    2013-09-01

    AZ91 magnesium alloy was subjected to a deep cryogenic treatment. X-ray diffraction (XRD), scanning electronic microscopy (SEM), and transmission electronic microscopy (TEM) methods were utilized to characterize the composition and microstructure of the treated samples. The results show that after two cryogenic treatments, the quantity of the precipitate hardening β phase increases, and the sizes of the precipitates are refined from 8-10 μm to 2-4 μm. This is expected to be due to the decreased solubility of aluminum in the matrix at low temperature and the significant plastic deformation owing to internal differences in thermal contraction between phases and grains. The polycrystalline matrix is also noticeably refined, with the sizes of the subsequent nanocrystalline grains in the range of 50-100 nm. High density dislocations are observed to pile up at the grain boundaries, inducing the dynamic recrystallization of the microstructure, leading to the generation of a nanocrystalline grain structure. After two deep cryogenic treatments, the tensile strength and elongation are found to be substantially increased, rising from 243 MPa and 4.4% of as-cast state to 299 MPa and 5.1%.

  10. Lateral Compression Properties of Magnesium Alloy Tubes Fabricated via Hydrostatic Extrusion Integrated with Circular ECAP

    NASA Astrophysics Data System (ADS)

    Lv, Jiuming; Hu, Fangyi; Cao, Quoc Dinh; Yuan, Renshu; Wu, Zhilin; Cai, Hongming; Zhao, Lei; Zhang, Xinping

    2017-03-01

    Hydrostatic extrusion integrated with circular equal channel angular pressing has been previously proposed for fabricating AZ80 magnesium alloy tubes as a method to obtain high-strength tubes for industrial applications. In order to axial tensile strength, circumferential mechanical properties are also important for tubular structures. The tensile properties of AZ80 tubes have been previously studied; however, the circumferential properties have not been examined. In this work, circumferential mechanical properties of these tubes were studied using lateral compression tests. An analytical model is proposed to evaluate the circumferential elongation, which is in good agreement with finite element results. The effects of the extrusion ratio and conical mandrel angle on the circumferential elongation and lateral compression strength are discussed. The strain distribution in the sample during lateral compression testing was found to be inhomogeneous, and cracks initially appeared on the inner surface of the sample vertex. The circumferential elongation and lateral compression strength increased with the extrusion ratio and conical mandrel angle. The anisotropy of the tube's mechanical properties was insignificant when geometric effects were ignored.

  11. Characterization and formability of continuous-cast AZ31B magnesium alloy sheets

    SciTech Connect

    Rohatgi, Aashish; Herling, Darrell R; Nyberg, Eric A

    2009-09-24

    The goal of this work is to understand the inter-relationship between the initial properties of continuous-cast magnesium alloy (AZ31B) sheets and their subsequent formability and post-formed mechanical performance for use in cost-effective, lightweight, automotive body panels. As-received sheets, provided by the Automotive Metals Division (AMD-602) team, were characterized by surface roughness measurements using mechanical profilometry. The arithmetic mean deviation of profile (Ra) and the maximum two-point height of profile (Ry) of the as-received sheets ranged from ~0.2-2 μm and ~2-15 μm, respectively. Several commercial lubricants were evaluated by thermal analysis and the liquid phase of the lubricants was found to evaporate/decompose upon heating leaving behind a solid residue upon heating to temperatures exceeding ~125-150°C. Elevated temperature bending-under-tension (BUT) friction tests were conducted at 350°C and the coefficient-of-friction values ranged from a minimum of ~0.1 (for tungsten disulfide lubricant) to ~0.7 when no lubricant was used. These results, in conjunction with those from the forming trials conducted by the AMD-602 team, will be eventually used to determine the role of sheet-die friction in determining the formability of AZ31B sheets.

  12. Macro- and Microstructural Studies of Laser-Processed WE43 (Mg-Y-Nd) Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Santhanakrishnan, S.; Kumar, N.; Dendge, N.; Choudhuri, D.; Katakam, S.; Palanivel, S.; Vora, H. D.; Banerjee, R.; Mishra, R. S.; Dahotre, Narendra B.

    2013-10-01

    The macro- and microstructural changes in the fusion zone (FZ) of WE43 magnesium alloy processed by a diode-pumped ytterbium (IPG YLS-3000) continuous wave fiber laser for specified processing conditions (from 4.17 to 12.5 × 107 J/m2) were studied. With the aid of computational heat-transfer model, the tem