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Sample records for amorphous metallic coatings

  1. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    DOEpatents

    Farmer, Joseph C.

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  2. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    DOEpatents

    Farmer, Joseph C.

    2014-07-15

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  3. Bacterial adhesion on amorphous and crystalline metal oxide coatings.

    PubMed

    Almaguer-Flores, Argelia; Silva-Bermudez, Phaedra; Galicia, Rey; Rodil, Sandra E

    2015-12-01

    Several studies have demonstrated the influence of surface properties (surface energy, composition and topography) of biocompatible materials on the adhesion of cells/bacteria on solid substrates; however, few have provided information about the effect of the atomic arrangement or crystallinity. Using magnetron sputtering deposition, we produced amorphous and crystalline TiO2 and ZrO2 coatings with controlled micro and nanoscale morphology. The effect of the structure on the physical-chemical surface properties was carefully analyzed. Then, we studied how these parameters affect the adhesion of Escherichia coli and Staphylococcus aureus. Our findings demonstrated that the nano-topography and the surface energy were significantly influenced by the coating structure. Bacterial adhesion at micro-rough (2.6 μm) surfaces was independent of the surface composition and structure, contrary to the observation in sub-micron (0.5 μm) rough surfaces, where the crystalline oxides (TiO2>ZrO2) surfaces exhibited higher numbers of attached bacteria. Particularly, crystalline TiO2, which presented a predominant acidic nature, was more attractive for the adhesion of the negatively charged bacteria. The information provided by this study, where surface modifications are introduced by means of the deposition of amorphous or crystalline oxide coatings, offers a route for the rational design of implant surfaces to control or inhibit bacterial adhesion.

  4. Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    SciTech Connect

    Blink, J; Choi, J; Farmer, J

    2007-07-09

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  5. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  6. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Ji, Xiaoyan; Day, Sumner D.; Blue, Craig A.; Rivard, John D. K.; Aprigliano, Louis F.; Kohler, Leslie K.; Bayles, Robert; Lemieux, Edward J.; Yang, Nancy; Perepezko, John H.; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J.

    2013-07-09

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  7. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    DOEpatents

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  8. Amorphous metal alloy

    DOEpatents

    Wang, R.; Merz, M.D.

    1980-04-09

    Amorphous metal alloys of the iron-chromium and nickel-chromium type have excellent corrosion resistance and high temperature stability and are suitable for use as a protective coating on less corrosion resistant substrates. The alloys are stabilized in the amorphous state by one or more elements of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The alloy is preferably prepared by sputter deposition.

  9. Corrosion Characterization of Iron-Based High-Performance Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D; Branagan, D J; Blue, C A; Rivard, J K; Aprigliano, L F; Yang, N; Perepezko, J H; Beardsley, M B

    2005-03-21

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. One of these compositions, SAM1651, is discussed in detail to illustrate the promise of this general class of materials.

  10. Amorphous metal composites

    DOEpatents

    Byrne, Martin A.; Lupinski, John H.

    1984-01-01

    An improved amorphous metal composite and process of making the composite. The amorphous metal composite comprises amorphous metal (e.g. iron) and a low molecular weight thermosetting polymer binder. The process comprises placing an amorphous metal in particulate form and a thermosetting polymer binder powder into a container, mixing these materials, and applying heat and pressure to convert the mixture into an amorphous metal composite.

  11. Criticality-Control Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. The high boron content of Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5) makes it an effective neutron absorber, and suitable for criticality control applications. Average measured values of the neutron absorption cross section in transmission ({Sigma}{sub t}) for Type 316L stainless steel, Alloy C-22, borated stainless steel, a Ni-Cr-Mo-Gd alloy, and SAM2X5 have been determined to be approximately 1.1, 1.3, 2.3, 3.8 and 7.1 cm{sup -1}, respectively.

  12. Metallic amorphous electrodeposited molybdenum coating from aqueous electrolyte: Structural, electrical and morphological properties under current density

    NASA Astrophysics Data System (ADS)

    Nemla, Fatima; Cherrad, Djellal

    2016-07-01

    Molybdenum coatings are extensively utilized as back contact for CIGS-based solar cells. However, their electrodeposition from aqueous electrolyte still sophisticates, since long time, owing to the high reactivity with oxygen. In this study, we present a successful 30 min electrodeposition experiment of somewhat thick (∼0.98-2.9 μm) and of moderate surface roughness RMS (∼47-58 nm), metallic bright Mo coating from aqueous electrolyte containing molybdate ions. XRD analysis and Hall Effect measurements have been used to confirm the presence of Mo. The crystal structure of deposits was slightly amorphous in nature to body centred cubic structure (bcc) Mo (110), (211) and (220) face. Lattice parameters exhibit some weak fluctuated tensile stress when compared to the reference lattice parameter. Additionally, our calculated lattice parameters are in good agreement with some previous works from literature. Discussions on the grain growth prove that they are constrained by grain boundary energy not the thickness effect. Further discussions were made on the electrical resistivity and surface morphology. Resonance scattering of Fermi electrons are expected to contribute towards the variation in the film resistivity through the carrier mobility limitation. However, studied samples might be qualified as candidates for solar cell application.

  13. Amorphous metal alloy and composite

    DOEpatents

    Wang, Rong; Merz, Martin D.

    1985-01-01

    Amorphous metal alloys of the iron-chromium and nickel-chromium type have excellent corrosion resistance and high temperature stability and are suitable for use as a protective coating on less corrosion resistant substrates. The alloys are stabilized in the amorphous state by one or more elements of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The alloy is preferably prepared by sputter deposition.

  14. Wear Resistant Amorphous and Nanocomposite Steel Coatings

    SciTech Connect

    Branagan, Daniel James; Swank, William David; Haggard, Delon C; Fincke, James Russell; Sordelet, D.

    2001-10-01

    In this article, amorphous and nanocomposite thermally deposited steel coatings have been formed by using both plasma and high-velocity oxy-fuel (HVOF) spraying techniques. This was accomplished by developing a specialized iron-based composition with a low critical cooling rate (?104 K/s) for metallic glass formation, processing the alloy by inert gas atomization to form micron-sized amorphous spherical powders, and then spraying the classified powder to form coatings. A primarily amorphous structure was formed in the as-sprayed coatings, independent of coating thickness. After a heat treatment above the crystallization temperature (568°C), the structure of the coatings self-assembled (i.e., devitrified) into a multiphase nanocomposite microstructure with 75 to 125 nm grains containing a distribution of 20 nm second-phase grain-boundary precipitates. Vickers microhardness testing revealed that the amorphous coatings were very hard (10.2 to 10.7 GPa), with further increases in hardness after devitrification (11.4 to 12.8 GPa). The wear characteristics of the amorphous and nanocomposite coatings were determined using both two-body pin-on-disk and three-body rubber wheel wet-slurry sand tests. The results indicate that the amorphous and nanocomposite steel coatings are candidates for a wide variety of wear-resistant applications.

  15. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Yang, Nancy; Lavernia, Enrique J.; Blue, Craig A.; Graeve, Olivia A.; Bayles, Robert; Perepezko, John H.; Kaufman, Larry; Schoenung, Julie; Ajdelsztajn, Leo

    2009-11-17

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  16. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M.G.; Haslam, Jeffery J.; Yang, Nancy; Lavernia, Enrique J.; Blue, Craig A.; Graeve, Olivia A.; Bayles, Robert; Perepezko, John H.; Kaufman, Larry; Schoenung, Julie; Ajdelsztajn, Leo

    2014-07-15

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  17. Application of Neutron-Absorbing Structural-Amorphous Metal (SAM) Coatings for Spent Nuclear Fuel (SNF) Container to Enhance Criticality Safety Control

    SciTech Connect

    Choi, J

    2007-01-12

    This report describes the analysis and modeling approaches used in the evaluation for criticality-control applications of the neutron-absorbing structural-amorphous metal (SAM) coatings. The applications of boron-containing high-performance corrosion-resistant material (HPCRM)--amorphous metal as the neutron-absorbing coatings to the metallic support structure can enhance criticality safety controls for spent nuclear fuel in baskets inside storage containers, transportation casks, and disposal containers. The use of these advanced iron-based, corrosion-resistant materials to prevent nuclear criticality in transportation, aging, and disposal containers would be extremely beneficial to the nuclear waste management programs.

  18. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  19. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  20. In vitro metal ion release and biocompatibility of amorphous Mg67Zn28Ca5 alloy with/without gelatin coating.

    PubMed

    Chan, W Y; Chian, K S; Tan, M J

    2013-12-01

    Amorphous zinc-rich Mg-Zn-Ca alloys have exhibited good tissue compatibility and low hydrogen evolution in vivo. However, suboptimal cell-surface interaction on magnesium alloy surface observed in vitro could lead to reduced integration with host tissue for regenerative purpose. This study aims to improve cell-surface interaction of amorphous Mg67Zn28Ca5 alloy by coating a gelatin layer by electrospinning. Coated/uncoated alloys were immersed and extracted for 3 days under different CO2. The immersion results showed that pH and metal ion release in the alloy extracts were affected by gelatin coating and CO2, suggesting their roles in alloy biocorrosion and a mechanism has been proposed for the alloy-CO2 system with/without coating. Cytotoxicity results are evident that gelatin-coated alloy with 2-day crosslinking not only exhibited no indirect cytotoxicity, but also supported attachment of L929 and MG63 cell lines around/on the alloy with high viability. Therefore, amorphous Mg67Zn28Ca5 alloy coated with gelatin by electrospinning technique provides a useful method to improve alloy biocompatibility.

  1. Plasma deposition of amorphous metal alloys

    DOEpatents

    Hays, A.K.

    1979-07-18

    Amorphous metal alloy coatings are plasma-deposited by dissociation of vapors of organometallic compounds and metalloid hydrides in the presence of a reducing gas, using a glow discharge. Tetracarbonylnickel, phosphine, and hydrogen constitute a typical reaction mixture of the invention, yielding a NiPC alloy.

  2. HIGHWAY INFRASTRUCTURE FOCUS AREA NEXT-GENERATION INFRASTRUCTURE MATERIALS VOLUME I - TECHNICAL PROPOSAL & MANAGEMENTENHANCEMENT OF TRANSPORTATION INFRASTRUCTURE WITH IRON-BASED AMORPHOUS-METAL AND CERAMIC COATINGS

    SciTech Connect

    Farmer, J C

    2007-12-04

    The infrastructure for transportation in the United States allows for a high level of mobility and freight activity for the current population of 300 million residents, and several million business establishments. According to a Department of Transportation study, more than 230 million motor vehicles, ships, airplanes, and railroads cars were used on 6.4 million kilometers (4 million miles) of highways, railroads, airports, and waterways in 1998. Pipelines and storage tanks were considered to be part of this deteriorating infrastructure. The annual direct cost of corrosion in the infrastructure category was estimated to be approximately $22.6 billion in 1998. There were 583,000 bridges in the United States in 1998. Of this total, 200,000 bridges were steel, 235,000 were conventional reinforced concrete, 108,000 bridges were constructed using pre-stressed concrete, and the balance was made using other materials of construction. Approximately 15 percent of the bridges accounted for at this point in time were structurally deficient, primarily due to corrosion of steel and steel reinforcement. Iron-based amorphous metals, including SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been developed, and have very good corrosion resistance. These materials have been prepared as a melt-spun ribbons, as well as gas atomized powders and thermal-spray coatings. During electrochemical testing in several environments, including seawater at 90 C, the passive film stabilities of these materials were found to be comparable to that of more expensive high-performance alloys, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. These materials also performed very well in standard salt fog tests. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation

  3. Influence of varying metal-to-glass ratio on GMI effect in CoFeBSiCr amorphous glass-coated microwires

    NASA Astrophysics Data System (ADS)

    Qin, F. X.; Peng, H. X.; Phan, M. H.

    2010-01-01

    The influence of a varying metal-to-glass ratio on the GMI effect in amorphous glass-coated Co 70.3Fe 3.7B 10Si 13Cr 3 microwires has been investigated. In the range of frequencies investigated (1-10 MHz), the magnitude of the GMI effect increases as the metal-to-glass ratio (h) increases from 4.11 to 9.29. The GMI curves for the h=4.11 microwire exhibit a single-peak feature for f≤1 MHz and a double-peak feature for f>1 MHz, whereas a consistent double-peak feature is observed for microwires with h=8.07,8.72, and 9.29. The largest GMI effect is achieved for microwires with h=9.29. The anisotropy field (H), determined from GMI curves, increases with h=4.11 to h=8.07 and decreases when h>8.07. The calculated radial stress decreases as h increases from 4.11 to 9.29. These results provide further insights into the correlation between the GMI effect and microwire dimensions towards the GMI optimization of amorphous glass-coated magnetic microwires for sensor applications.

  4. Transmissive metallic contact for amorphous silicon solar cells

    DOEpatents

    Madan, A.

    1984-11-29

    A transmissive metallic contact for amorphous silicon semiconductors includes a thin layer of metal, such as aluminum or other low work function metal, coated on the amorphous silicon with an antireflective layer coated on the metal. A transparent substrate, such as glass, is positioned on the light reflective layer. The metallic layer is preferably thin enough to transmit at least 50% of light incident thereon, yet thick enough to conduct electricity. The antireflection layer is preferably a transparent material that has a refractive index in the range of 1.8 to 2.2 and is approximately 550A to 600A thick.

  5. Application of Neutron-Absorbing Structural-Amorphous Metal (SAM) Coatings for Spent Nuclear Fuel (SNF) Container to Enhance Criticality Safety Controls

    SciTech Connect

    Choi, Jor-Shan; Lee, Chuck; Farmer, Joseph; Day, Dan; Wall, Mark; Saw, Cheng; Boussoufi, Moe; Liu, Ben; Egbert, Harold; Branagan, Dan; D'Amato, Andy

    2007-07-01

    Spent nuclear fuel contains fissionable materials ({sup 235}U, {sup 239}Pu, {sup 241}Pu, etc.). To prevent nuclear criticality in spent fuel storage, transportation, and during disposal, neutron-absorbing materials (or neutron poisons, such as borated stainless steel, Boral{sup TM}, Metamic{sup TM}, Ni-Gd, and others) would have to be applied. The success in demonstrating that the High-Performance Corrosion- Resistant Material (HPCRM){sup [1]} can be thermally applied as coating onto base metal to provide for corrosion resistance for many naval applications raises the interest in applying the HPCRM to USDOE/OCRWM spent fuel management program. The fact that the HPCRM relies on the high content of boron to make the material amorphous - an essential property for corrosion resistance - and that the boron has to be homogeneously distributed in the HPCRM qualify the material to be a neutron poison. (authors)

  6. Amorphous metallic films in silicon metallization systems

    NASA Technical Reports Server (NTRS)

    So, F.; Kolawa, E.; Nicolet, M. A.

    1985-01-01

    Diffusion barrier research was focussed on lowering the chemical reactivity of amorphous thin films on silicon. An additional area of concern is the reaction with metal overlays such as aluminum, silver, and gold. Gold was included to allow for technology transfer to gallium arsenide PV cells. Amorphous tungsten nitride films have shown much promise. Stability to annealing temperatures of 700, 800, and 550 C were achieved for overlays of silver, gold, and aluminum, respectively. The lower results for aluminum were not surprising because there is an eutectic that can form at a lower temperature. It seems that titanium and zirconium will remove the nitrogen from a tungsten nitride amorphous film and render it unstable. Other variables of research interest were substrate bias and base pressure during sputtering.

  7. CORROSION STUDY OF AMORPHOUS METAL RIBBONS

    SciTech Connect

    Lian, T; Day, S D; Farmer, J C

    2006-07-31

    Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The potential advantages of amorphous metals have been recognized for some time [Latanison 1985]. Iron-based corrosion-resistant, amorphous-metal coatings under development may prove important for maritime applications [Farmer et al. 2005]. Such materials could also be used to coat the entire outer surface of containers for the transportation and long-term storage of spent nuclear fuel, or to protect welds and heat affected zones, thereby preventing exposure to environments that might cause stress corrosion cracking [Farmer et al. 1991, 2000a, 2000b]. In the future, it may be possible to substitute such high-performance iron-based materials for more-expensive nickel-based alloys, thereby enabling cost savings in a wide variety of industrial applications. It should be noted that thermal-spray ceramic coatings have also been investigated for such applications [Haslam et al. 2005]. This report focuses on the corrosion resistance of iron-based melt-spun amorphous metal ribbons. Melt-Spun ribbon is made by rapid solidification--a stream of molten metal is dropped onto a spinning copper wheel, a process that enables the manufacture of amorphous metals which are unable to be manufactured by conventional cold or hot rolling techniques. The study of melt-spun ribbon allows quick evaluation of amorphous metals corrosion resistance. The melt-spun ribbons included in this study are DAR40, SAM7, and SAM8, SAM1X series, and SAM2X series. The SAM1X series ribbons have

  8. Application of Neutron-Absorbing Structural-Amorphous Metal (SAM) Coatings for Spent Nuclear Fuel (SNF) Container to Enhance Criticality Safety Controls

    SciTech Connect

    Choi, J; Lee, C; Day, D; Wall, M; Saw, C; MoberlyChan, W; Farmer, J; Boussoufl, M; Liu, B; Egbert, H; Branagan, D; D'Amato, A

    2006-11-13

    Spent nuclear fuel contains fissionable materials ({sup 235}U, {sup 239}Pu, {sup 241}Pu, etc.). Neutron multiplication and the potential for criticality are enhanced by the presence of a moderator during cask loading in water, water incursion in accidents conditions during spent fuel storage or transport. To prevent nuclear criticality in spent fuel storage, transportation, and during disposal, neutron-absorbing materials (or neutron poisons, such as borated stainless steel, Boral{trademark}, Metamic{trademark}, Ni-Gd, and others) would have to be applied. The success in demonstrating that the High-Performance Corrosion-Resistant material (HPCRM) can be thermally applied as coating onto base metal to provide for corrosion resistance for many naval applications raises the interest in applying the HPCRM to USDOE/OCRWM spent fuel management program. The fact that the HPCRM relies on the high content of boron to make the material amorphous--an essential property for corrosion resistance--and that the boron has to be homogeneously distributed in the HPCRM qualify the material to be a neutron poison.

  9. Method of making amorphous metal composites

    DOEpatents

    Byrne, Martin A.; Lupinski, John H.

    1982-01-01

    The process comprises placing an amorphous metal in particulate form and a low molecular weight (e.g., 1000-5000) thermosetting polymer binder powder into a container, mixing these materials, and applying heat and pressure to convert the mixture into an amorphous metal composite.

  10. Wear Resistant Amorphous and Nanocomposite Coatings

    SciTech Connect

    Racek, O

    2008-03-26

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  11. Laser surface treatment of amorphous metals

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana K.

    Amorphous materials are used as soft magnetic materials and also as surface coatings to improve the surface properties. Furthermore, the nanocrystalline materials derived from their amorphous precursors show superior soft magnetic properties than amorphous counter parts for transformer core applications. In the present work, laser based processing of amorphous materials will be presented. Conventionally, the nanocrystalline materials are synthesized by furnace heat treatment of amorphous precursors. Fe-based amorphous/nanocrystalline materials due to their low cost and superior magnetic properties are the most widely used soft magnetic materials. However, achieving nanocrystalline microstructure in Fe-Si-B ternary system becomes very difficult owing its rapid growth rate at higher temperatures and sluggish diffusion at low temperature annealing. Hence, nanocrystallization in this system is achieved by using alloying additions (Cu and Nb) in the ternary Fe-Si-B system. Thus, increasing the cost and also resulting in reduction of saturation magnetization. laser processing technique is used to achieve extremely fine nanocrystalline microstructure in Fe-Si-B amorphous precursor. Microstructure-magnetic Property-laser processing co-relationship has been established for Fe-Si-B ternary system using analytical techniques. Laser processing improved the magnetic properties with significant increase in saturation magnetization and near zero coercivity values. Amorphous materials exhibit excellent corrosion resistance by virtue of their atomic structure. Fe-based amorphous materials are economical and due to their ease of processing are of potential interest to synthesize as coatings materials for wear and corrosion resistance applications. Fe-Cr-Mo-Y-C-B amorphous system was used to develop thick coatings on 4130 Steel substrate and the corrosion resistance of the amorphous coatings was improved. It is also shown that the mode of corrosion depends on the laser processing

  12. LEVELING METAL COATINGS

    DOEpatents

    Gage, H.A.

    1959-02-10

    A method is described for applying metallic coatings to a cylinder of uranium. An aluminum-silicon coat is applied by a process consisting of first cleaning the article by immersion for 5 minutes in 50% nitric acid at 65 C. The article then is dipped through a flux, prepared by adding 10% sodium fluoride to 90% of a flux comprising 53% potassium chloride, 42% lithium chloride, and 5% sodium chloride at 560 for 2 minutes and then directly into a molten metal bath comprising 99% aluminun and 12% silicon at 620 C for 3 minutes. While the coating is yet molten the article is transferred to a pair of steel rollers and rolled until the coating solidifies. By varying the composition of the flux other metals such as zinc, lead or the like may be coated on uranium in a similar manner.

  13. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

    SciTech Connect

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-09-19

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

  14. Synthesis of new amorphous metallic spin glasses

    DOEpatents

    Haushalter, R.C.

    1985-02-11

    Disclosed are: amorphous metallic precipitates having the formula (M/sub 1/)/sub a/(M/sub 2/)/sub b/ wherein M/sub 1/ is at least one transition metal, M/sub 2/ is at least one main group metal and the integers ''a'' and ''b'' provide stoichiometric balance; the precipitates having a degree of local order characteristic of chemical compounds from the precipitation process and useful electrical and mechanical properties.

  15. Synthesis of new amorphous metallic spin glasses

    DOEpatents

    Haushalter, Robert C.

    1988-01-01

    Amorphous metallic precipitates having the formula (M.sub.1).sub.a (M.sub.2).sub.b wherein M.sub.1 is at least one transition metal, M.sub.2 is at least one main group metal and the integers "a" and "b" provide stoichiometric balance; the precipitates having a degree of local order characteristic of chemical compounds from the precipitation process and useful electrical and mechanical properties.

  16. Synthesis of new amorphous metallic spin glasses

    DOEpatents

    Haushalter, Robert C.

    1986-01-01

    Amorphous metallic precipitates having the formula (M.sub.1).sub.a (M.sub.2).sub.b wherein M.sub.1 is at least one transition metal, M.sub.2 is at least one main group metal and the integers "a" and "b" provide stoichiometric balance; the precipitates having a degree of local order characteristic of chemical compounds from the precipitation process and useful electrical and mechanical properties.

  17. METAL COATING BATHS

    DOEpatents

    Robinson, J.W.

    1958-08-26

    A method is presented for restoring the effectiveness of bronze coating baths used for hot dip coating of uranium. Such baths, containing a high proportion of copper, lose their ability to wet uranium surfaces after a period of use. The ability of such a bath to wet uranium can be restored by adding a small amount of metallic aluminum to the bath, and skimming the resultant hard alloy from the surface.

  18. Relationship between amorphous silica and precious metal in quartz veins

    NASA Astrophysics Data System (ADS)

    Harrichhausen, N.; Rowe, C. D.; Board, W. S.; Greig, C. J.

    2015-12-01

    Super-saturation of silica is common in fault fluids, due to pressure changes associated with fracture, fault slip, or temperature gradients in hydrothermal systems. These mechanisms lead to precipitation of amorphous silica, which will recrystallize to quartz under typical geologic conditions. These conditions may also promote the saturation of precious metals, such as gold, and the precipitation of nanoparticles. Previous experiments show that charged nanoparticles of gold can attach to the surface of amorphous silica nanoparticles. Thus, gold and silica may be transported as a colloid influencing mineralization textures during amorphous silica recrystallization to quartz. This may enrich quartz vein hosted gold deposits, but the instability of hydrous silica during subsequent deformation means that the microstructural record of precipitation of gold is lost. We investigate a recent, shallow auriferous hydrothermal system at Dixie Valley, Nevada to reveal the nano- to micro-scale relationships between gold and silica in fresh veins. Fault slip surfaces at Dixie Valley exhibit layers of amorphous silica with partial recrystallization to quartz. Transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) show amorphous silica can contain a few wt. % gold while areas recrystallized to quartz are barren. At the Jurassic Brucejack deposit in British Columbia, Canada we observe the cryptocrystalline quartz textures that may indicate recrystallization from amorphous silica within quartz-carbonate veins containing high grade gold. Comb quartz within syntaxial veins, vugs, and coating breccia clasts indicate structural dilation. Vein geometry is investigated to determine relative importance of fault slip in creating dilational sites. By comparing quartz-carbonate veins from the Dixie Valley to Brucejack, we can determine whether amorphous silica formed in different environments show similar potential to affect precious metal mineralization.

  19. Metal electrode for amorphous silicon solar cells

    DOEpatents

    Williams, Richard

    1983-01-01

    An amorphous silicon solar cell having an N-type region wherein the contact to the N-type region is composed of a material having a work function of about 3.7 electron volts or less. Suitable materials include strontium, barium and magnesium and rare earth metals such as gadolinium and yttrium.

  20. Synthesis method for amorphous metallic foam

    NASA Astrophysics Data System (ADS)

    Schroers, Jan; Veazey, Chris; Demetriou, Marios D.; Johnson, William L.

    2004-12-01

    A synthesis method for the production of amorphous metallic foam is introduced. This method utilizes the thermodynamic stability and thermoplastic formability of the supercooled liquid state to produce low-density amorphous metallic foams in dimensions that are not limited to the critical casting thickness. The method consists of three stages: the prefoaming stage, in which a large number of small bubbles are created in the equilibrium liquid under pressure; the quenching stage, in which the liquid prefoam is quenched to its amorphous state; the foam expansion stage, in which the amorphous prefoam is reheated to the supercooled liquid region and is processed under pressures substantially lower than those applied in the prefoaming step. Results from a dynamic model suggest that the foam expansion process is feasible, as the kinetics of bubble expansion in the supercooled liquid region are faster than the kinetics of crystallization. Within the proposed synthesis method, bulk amorphous foam products characterized by bubble volume fractions of as high as 85% are successfully produced.

  1. Suspension plasma sprayed composite coating using amorphous powder feedstock

    NASA Astrophysics Data System (ADS)

    Chen, Dianying; Jordan, Eric H.; Gell, Maurice

    2009-03-01

    Al 2O 3-ZrO 2 composite coatings were deposited by the suspension plasma spray process using molecularly mixed amorphous powders. X-ray diffraction (XRD) analysis shows that the as-sprayed coating is composed of α-Al 2O 3 and tetragonal ZrO 2 phases with grain sizes of 26 nm and 18 nm, respectively. The as-sprayed coating has 93% density with a hardness of 9.9 GPa. Heat treatment of the as-sprayed coating reveals that the Al 2O 3 and ZrO 2 phases are homogeneously distributed in the composite coating.

  2. Preparation and uses of amorphous boron carbide coated substrates

    DOEpatents

    Riley, R.E.; Newkirk, L.R.; Valencia, F.A.; Wallace, T.C.

    1979-12-05

    Cloth is coated at a temperature below about 1000/sup 0/C with amorphous boron-carbon deposits in a process which provides a substantially uniform coating on all the filaments making up each yarn fiber bundle of the cloth. The coated cloths can be used in the as-deposited condition for example as wear surfaces where high hardness values are needed; or multiple layers of coated cloths can be hot-pressed to form billets useful for example in fusion reactor wall armor. Also provided is a method of controlling the atom ratio of B:C of boron-carbon deposits onto any of a variety of substrates, including cloths.

  3. Preparation and uses of amorphous boron carbide coated substrates

    DOEpatents

    Riley, Robert E.; Newkirk, Lawrence R.; Valencia, Flavio A.

    1981-09-01

    Cloth is coated at a temperature below about 1000.degree. C. with amorphous boron-carbon deposits in a process which provides a substantially uniform coating on all the filaments making up each yarn fiber bundle of the cloth. The coated cloths can be used in the as-deposited condition for example as wear surfaces where high hardness values are needed; or multiple layers of coated cloths can be hot-pressed to form billets useful for example in fusion reactor wall armor. Also provided is a method of controlling the atom ratio of B:C of boron-carbon deposits onto any of a variety of substrates, including cloths.

  4. Excimer laser crystallization of amorphous silicon on metallic substrate

    NASA Astrophysics Data System (ADS)

    Delachat, F.; Antoni, F.; Slaoui, A.; Cayron, C.; Ducros, C.; Lerat, J.-F.; Emeraud, T.; Negru, R.; Huet, K.; Reydet, P.-L.

    2013-06-01

    An attempt has been made to achieve the crystallization of silicon thin film on metallic foils by long pulse duration excimer laser processing. Amorphous silicon thin films (100 nm) were deposited by radiofrequency magnetron sputtering on a commercial metallic alloy (N42-FeNi made of 41 % of Ni) coated by a tantalum nitride (TaN) layer. The TaN coating acts as a barrier layer, preventing the diffusion of metallic impurities in the silicon thin film during the laser annealing. An energy density threshold of 0.3 J cm-2, necessary for surface melting and crystallization of the amorphous silicon, was predicted by a numerical simulation of laser-induced phase transitions and witnessed by Raman analysis. Beyond this fluence, the melt depth increases with the intensification of energy density. A complete crystallization of the layer is achieved for an energy density of 0.9 J cm-2. Scanning electron microscopy unveils the nanostructuring of the silicon after laser irradiation, while cross-sectional transmission electron microscopy reveals the crystallites' columnar growth.

  5. Substrate/layer interface of amorphous-carbon hard coatings

    NASA Astrophysics Data System (ADS)

    Böhme, O.; Cebollada, A.; Yang, S.; Teer, D. G.; Albella, J. M.; Román, E.

    2000-08-01

    A combined study of the crystalline structure, the chemical interaction, and diffusion processes of the substrate/layer interface of amorphous-carbon hard coatings is presented. The structure of the coatings and their gradient layer interface to a chromium buffer layer has been investigated on two substrates [Si(100) and tool steel] using x-ray diffraction (XRD). Chemical interaction and diffusion processes at the interfaces and within the layers were analyzed by Auger electron spectroscopy and x-ray photoemission spectroscopy depth profiles. The chromium buffer layer revealed similar textured structure on both substrates. The subsequent gradient layer was determined (within XRD limits) to be amorphous and composed of an amorphous-carbon and chromium-carbide composite. The chromium carbide maintains the same stoichiometry (Cr3C2), regardless of the gradually changing chromium content. No large-scale interdiffusion was measured, either between or within the layers.

  6. Atomic-Scale Imprinting into Amorphous Metals

    NASA Astrophysics Data System (ADS)

    Schwarz, Udo; Li, Rui; Simon, Georg; Kinser, Emely; Liu, Ze; Chen, Zheng; Zhou, Chao; Singer, Jonathan; Osuji, Chinedum; Schroers, Jan

    Nanoimprinting by thermoplastic forming (TPF) has attracted significant attention in recent years due to its promise of low-cost fabrication of nanostructured devices. Usually performed using polymers, amorphous metals have been identified as a material class that might be even better suited for nanoimprinting due to a combination of mechanical properties and processing ability. Commonly referred to as metallic glasses, their featureless atomic structure suggests that there may not be an intrinsic size limit to the material's ability to replicate a mold. To study this hypothesis, we demonstrate atomic-scale imprinting into amorphous metals by TPF under ambient conditions. Atomic step edges of a SrTiO3 (STO) single crystal used as mold were successfully imprinted into Pt-based bulk metallic glasses (BMGs) with high fidelity. Terraces on the BMG replicas possess atomic smoothness with sub-Angstrom roughness that is identical to the one measured on the STO mold. Systematic studies revealed that the quality of the replica depends on the loading rate during imprinting, that the same mold can be used multiple times without degradation of mold or replicas, and that the atomic-scale features on as-imprinted BMG surfaces has impressive long-term stability (months).

  7. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Reistance FY05 HPCRM Annual Report # Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D

    2007-09-19

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  8. Plasma deposited stability enhancement coating for amorphous ketoprofen.

    PubMed

    Bosselmann, Stephanie; Owens, Donald E; Kennedy, Rachel L; Herpin, Matthew J; Williams, Robert O

    2011-05-01

    A hydrophobic fluorocarbon coating deposited onto amorphous ketoprofen via pulsed plasma-enhanced chemical vapor deposition (PPECVD) significantly prolonged the onset of recrystallization compared to uncoated drug. Rapid freezing (RF) employed to produce amorphous ketoprofen was followed by PPECVD of perfluorohexane. The effect of coating thickness on the recrystallization and dissolution behavior of ketoprofen was investigated. Samples were stored in open containers at 40°C and 75% relative humidity, and the onset of recrystallization was monitored by DSC. An increase in coating thickness provided enhanced stability against recrystallization for up to 6 months at accelerated storage conditions (longest time of observation) when compared to three days for uncoated ketoprofen. Results from XPS analysis demonstrated that an increase in coating thickness was associated with improved surface coverage thus enabling superior protection. Dissolution testing showed that at least 80% of ketoprofen was released in buffer pH 6.8 from all coated samples. Overall, an increase in coating thickness resulted in a more complete drug release due to decreased adhesion of the coating to the substrate.

  9. Castable Amorphous Metal Mirrors and Mirror Assemblies

    NASA Technical Reports Server (NTRS)

    Hofmann, Douglas C.; Davis, Gregory L.; Agnes, Gregory S.; Shapiro, Andrew A.

    2013-01-01

    A revolutionary way to produce a mirror and mirror assembly is to cast the entire part at once from a metal alloy that combines all of the desired features into the final part: optical smoothness, curvature, flexures, tabs, isogrids, low CTE, and toughness. In this work, it has been demonstrated that castable mirrors are possible using bulk metallic glasses (BMGs, also called amorphous metals) and BMG matrix composites (BMGMCs). These novel alloys have all of the desired mechanical and thermal properties to fabricate an entire mirror assembly without machining, bonding, brazing, welding, or epoxy. BMGs are multi-component metal alloys that have been cooled in such a manner as to avoid crystallization leading to an amorphous (non-crystalline) microstructure. This lack of crystal structure and the fact that these alloys are glasses, leads to a wide assortment of mechanical and thermal properties that are unlike those observed in crystalline metals. Among these are high yield strength, carbide-like hardness, low melting temperatures (making them castable like aluminum), a thermoplastic processing region (for improving smoothness), low stiffness, high strength-to-weight ratios, relatively low CTE, density similar to titanium alloys, high elasticity and ultra-smooth cast parts (as low as 0.2-nm surface roughness has been demonstrated in cast BMGs). BMGMCs are composite alloys that consist of a BMG matrix with crystalline dendrites embedded throughout. BMGMCs are used to overcome the typically brittle failure observed in monolithic BMGs by adding a soft phase that arrests the formation of cracks in the BMG matrix. In some cases, BMGMCs offer superior castability, toughness, and fatigue resistance, if not as good a surface finish as BMGs. This work has demonstrated that BMGs and BMGMCs can be cast into prototype mirrors and mirror assemblies without difficulty.

  10. Hardness and microplasticity of nanocrystalline and amorphous calcium phosphate coatings

    NASA Astrophysics Data System (ADS)

    Ievlev, V. M.; Kostyuchenko, A. V.; Darinskii, B. M.; Barinov, S. M.

    2014-02-01

    The hardness of thin (1.0-4.0 μm) hydroxyapatite coatings with different structures (nanocrystalline, amorphous-crystalline, and amorphous) grown by rf magnetron sputtering on Ti and Si plates has been studied using the nanoindentation method. All the grown structures are characterized by the strain which has reversible and irreversible components. The hardness of nanocrystalline coatings (about 10 GPa) corresponds to the average hardness of hydroxyapatite single crystals. The structure of nanocrystalline coatings in the indentation zone and outside it has been investigated and changes in the structure under the indenter have been revealed using high-resolution transmission electron microscopy. From a comparison of the hardnesses of coatings with different structures and based on an analysis of the intragranular structure, it has been assumed that the plastic deformation occurs according to a dislocation-free mechanism. The plastic deformation is interpreted in terms of the cluster representation of the hydroxyapatite structure and amorphous calcium phosphates of the same elemental composition and cluster-boundary sliding during the deformation.

  11. Synthesis and Microstructural Evolution of Amorphous/Nanocrystalline Steel Coatings by Different Thermal-Spray Processes

    NASA Astrophysics Data System (ADS)

    Varadaraajan, V.; Guduru, Ramesh K.; Mohanty, P. S.

    2013-04-01

    Amorphous/nanocrystalline coatings are useful in high strength and wear-resistant applications. In the present study, the microstructural evolution of a nanocrystalline high performance steel coatings developed by different spray processes along with a novel "hybrid thermal spray" technique was studied. The hybrid-spray process combines arc and high-velocity oxy-fuel (HVOF) techniques, in which the molten metal at the arcing tip is atomized and rapidly propelled toward the substrate by HVOF jet. This so-called hybrid concept offers the benefits of productivity of electric arc spray combined with improved coating densities of HVOF. The microstructural characterization of the hybrid-spray coatings was performed by x-ray diffraction, electron microscopy, and differential scanning calorimetry, and then compared with coatings of the similar material developed by plasma-, HVOF-, and arc-spray processes individually. The HVOF- and plasma-spray coatings showed amorphous structures with very fine nanocrystals embedded, whereas hybrid- and arc-spray techniques yielded completely crystalline coatings with grain size in the range of several nanometers. The final microstructures in different spray processes could be attributed to the precursor materials employed, process temperatures, and cooling rates during the deposition process.

  12. Plastic Deformation in an Amorphous Ni-P Coating

    SciTech Connect

    Shen, Yongfeng; Liu, Wenning; Sun, Xin; Xue, W. Y.; Wang, Y. D.; Zuo, Liang; Liaw, Peter K.

    2012-05-01

    An experimental and numerical investigation of the hardness and associated plastic deformation in as-deposited and as-annealed nickel-phosphorus (Ni-P) coatings was conducted. In addition to the indentation-deformation behavior, the deformation morphology underneath the indenter was examined. The yield strength extracted from the indentation data is as high as 5.6 GPa, indicating pressure-sensitive plasticity. Results show that the as-deposited Ni-P coating was deformed appreciably through the shear-band mechanism with semi-circular and radial shear-band morphologies. From the incremental loading-unloading cyclic experiments, the phenomena on hardening and recovery, which have scarcely been recognized in amorphous materials at room temperature, were observed in the amorphous coating using instrumented nanoindentation. A numerical simulation of the interfacial indentation test between the Ni-P coating and the substrate reveals the pile-up and shear bands of the Ni-P coating that were observed during the indentation tests.

  13. Metallic coatings on silicon substrates, and methods of forming metallic coatings on silicon substrates

    DOEpatents

    Branagan, Daniel J.; Hyde, Timothy A.; Fincke, James R.

    2008-03-11

    The invention includes methods of forming a metallic coating on a substrate which contains silicon. A metallic glass layer is formed over a silicon surface of the substrate. The invention includes methods of protecting a silicon substrate. The substrate is provided within a deposition chamber along with a deposition target. Material from the deposition target is deposited over at least a portion of the silicon substrate to form a protective layer or structure which contains metallic glass. The metallic glass comprises iron and one or more of B, Si, P and C. The invention includes structures which have a substrate containing silicon and a metallic layer over the substrate. The metallic layer contains less than or equal to about 2 weight % carbon and has a hardness of at least 9.2 GPa. The metallic layer can have an amorphous microstructure or can be devitrified to have a nanocrystalline microstructure.

  14. Internal stresses in wear and corrosion resistant amorphous metallic coatings of (W/0.6/Re/0.4/)76B24 and (Mo/0.6/Ru/0.4/)82B18

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Lamb, J. L.; Williams, R. M.; Khanna, S. K.

    1985-01-01

    Hard protective coatings in the W-Re-B and Mo-Ru-B alloy systems have been deposited by magnetron sputtering onto soda-lime glass and heat-treated AISI 52100 steel substrates. X-ray diffraction has confirmed the amorphous nature of the as-deposited coatings, and their crystallization temperatures were determined by differential thermal analysis to be 1000 and 790 C for W-Re-B and Mo-Ru-B coatings, respectively. Both coatings exhibit high microhardness; Mo-Ru-B, in addition, has excellent corrosion resistance by comparison with pure Mo at high anodic potentials. Attention is given to the influence of internal stresses on the protective properties of the coatings deposited under different conditions.

  15. Internal stresses in wear and corrosion resistant amorphous metallic coatings of (W/0. 6/Re/0. 4/)76B24 and (Mo/0. 6/Ru/0. 4/)82B18

    SciTech Connect

    Thakoor, A.P.; Lamb, J.L.; Williams, R.M.; Khanna, S.K.

    1985-06-01

    Hard protective coatings in the W-Re-B and Mo-Ru-B alloy systems have been deposited by magnetron sputtering onto soda-lime glass and heat-treated AISI 52100 steel substrates. X-ray diffraction has confirmed the amorphous nature of the as-deposited coatings, and their crystallization temperatures were determined by differential thermal analysis to be 1000 and 790 C for W-Re-B and Mo-Ru-B coatings, respectively. Both coatings exhibit high microhardness; Mo-Ru-B, in addition, has excellent corrosion resistance by comparison with pure Mo at high anodic potentials. Attention is given to the influence of internal stresses on the protective properties of the coatings deposited under different conditions. 20 references.

  16. The corrosion resistance and neutron-absorbing properties of coatings based on amorphous alloys

    NASA Astrophysics Data System (ADS)

    Sevryukov, O. N.; Polyansky, A. A.

    2016-04-01

    The object of the present study was the corrosion-resistant amorphizing alloys with an increased content of boron for cladding the surface of metals, rapidly quenched alloys without boron for protective coatings on a high-boron cladding layer, as well as steel samples with a protective coating with a high content of boron and without boron. The aim of the work is to investigate the corrosion resistance of a coating in water at the temperature of 40 °C in conditions of an open access of oxygen for 1000 h, as well as the features of the microstructure of clad samples before and after the corrosion tests. New data on the corrosion resistance of Cr18Ni10Ti steel samples with a protective layer from a rapidly quenched alloy Ni-19Cr-10Si (in wt.%) on a high-boron coating have been obtained.

  17. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    SciTech Connect

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  18. Selective laser sintering of amorphous metal powder

    NASA Astrophysics Data System (ADS)

    Fischer, P.; Blatter, A.; Romano, V.; Weber, H. P.

    2005-02-01

    For the first time, selective sintering of amorphous PtCuNiP powder with a pulsed Nd:YAG laser has been studied. Upon pulsed interaction, the grains melt only superficially to build necks between the grains. Depending on the laser parameters, the sintered material can be crystallized or retained amorphous. By contrast with crystalline powder, laser sintering of amorphous powder is achieved at substantially lower pulse energies due to its low melting point. The obtained results are compared with previous results from selective laser sintering of titanium powder.

  19. Bulk metallic glass coating of polymer substrates

    NASA Astrophysics Data System (ADS)

    Soinila, Erno; Sharma, Parmanand; Heino, Markku; Pischow, Kaj; Inoue, Akihisa; Hänninen, Hannu

    2009-01-01

    Bulk Metallic Glass (BMG) alloy with the composition of Zr55Cu30Al10Ni5 was deposited by sputtering as thin films on several different engineering polymers and polymer composites. Polycarbonate, polymethyl methacrylate, polyamide 12, polyarylamide (50GF=50 % glass fibers), polyphenylene sulfide (30GF) and polybutylene terephthalate (30GF) were used as substrates. The microstructure of the deposited BMG coatings was studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results of XRD and SEM studies were consistent with amorphous microstructure. Elemental compositions of the coatings were verified by energy dispersive spectroscopy (EDS). Mechanical properties of the coatings were compared to copper mould cast BMG using nano- indentation tests with similar results. According to the cross-cut tape tests good adhesion was achieved between the studied BMG alloy and all other polymer substrates except polycarbonate. Nano-indentation results showed similar mechanical properties for coating and cast BMG. The results of this study look promising as they open new opportunities for BMG- polymer composite applications.

  20. Characterization of amorphous Co-P alloy coatings electrodeposited with pulse current using gluconate bath

    NASA Astrophysics Data System (ADS)

    Bera, Parthasarathi; Seenivasan, H.; Rajam, K. S.; William Grips, V. K.

    2012-10-01

    Co-P alloy coatings were electrodeposited with pulse current using gluconate bath and characterized by XRD, FESEM, AFM, DSC and XPS. Co-P alloy coatings are amorphous in nature as demonstrated by XRD. FESEM exhibits the “cauliflower type” morphology that is distinctive of nanocrystalline metals and alloys. Co-P alloys are found to follow instantaneous growth mechanism as revealed by AFM studies. Two exothermic peaks at 320 and 340 °C in DSC profiles of Co-P deposit correspond to the crystallization of the deposit. Detailed XPS studies of these alloy coatings have shown that as-deposited coatings consist of Co metal as well as oxidized Co species. P has mostly been present as bulk alloy on the surface as Pδ- form. Increase in the amounts of Co metal and Pδ- are observed upon intermittent sputtering. No appreciable increase in microhardness is observed with increase in the phosphorous content, but it increases with heat treatment significantly.

  1. Method of measuring metal coating adhesion

    DOEpatents

    Roper, John R.

    1985-01-01

    A method for measuring metal coating adhesion to a substrate material comprising the steps of preparing a test coupon of substrate material having the metal coating applied to one surface thereof, applying a second metal coating of gold or silver to opposite surfaces of the test coupon by hot hollow cathode process, applying a coating to one end of each of two pulling rod members, joining the coated ends of the pulling rod members to said opposite coated surfaces of the test coupon by a solid state bonding technique and finally applying instrumented static tensile loading to the pulling rod members until fracture of the metal coating adhesion to the substrate material occurs.

  2. Magnetoimpedance of a glass-coated amorphous microwire

    NASA Astrophysics Data System (ADS)

    Sinha, S.; Das, B.; Mandal, K.

    2009-04-01

    A maximum magnetoimpedance (˜66%) was observed at 5.2 MHz in a positive magnetostrictive glass-coated amorphous Co83.2Mn7.6Si5.8B3.3 microwire. Giant magnetoimpedance in this microwire was increased to 129% on short-duration heat treatment by passing four current pulses of amplitude of 100 mA and each of 12 s duration. Magnetoimpedance of the as-quenched and heat treated microwires was investigated as a function of a dc magnetic field Hdc within ±120 Oe and frequency f up to 12.85 MHz. The magnetization measurements of the samples indicated that the increase in giant magnetoimpedance on short-duration annealing is due to the increase in outer shell volume of the domain structure.

  3. Amorphous metal distribution transformers: The energy-efficient alternative

    SciTech Connect

    Garrity, T.F.

    1994-12-31

    Amorphous metal distribution transformers have been commercially available for the past 13 years. During that time, they have realized the promise of exceptionally high core efficiency as compared to silicon steel transformer cores. Utility planners today must consider all options available to meet the requirements of load growth. While additional generation capacity will be added, many demand-side initiatives are being undertaken as complementary programs to generation expansion. The efficiency improvement provided by amorphous metal distribution transformers deserves to be among the demand-side options. The key to understanding the positive impact of amorphous metal transformer efficiency is to consider the aggregate contribution those transformers can make towards demand reduction. It is estimated that distribution transformer core losses comprise at least 1% of the utility`s peak demand. Because core losses are continuous, any significant reduction in their magnitude is of great significance to the planner. This paper describes the system-wide economic contributions amorphous metal distribution transformers can make to a utility and suggests evaluation techniques that can be used. As a conservation tool, the amorphous metal transformer contributes to reduced power plant emissions. Calibration of those emissions reductions is also discussed in the paper.

  4. STRIPPING METAL COATINGS

    DOEpatents

    Siefen, H.T.; Campbell, J.M.

    1959-02-01

    A method is described for removing aluminumuranium-silicon alloy bonded to metallic U comprising subjecting the Al-U -Si alloy to treatment with hot concentrated HNO/sun 3/ to partially dissolve and embrittle the alloy and shot- blasting the embrittled alloy to loosen it from the U.

  5. Method of coating metal surfaces to form protective metal coating thereon

    DOEpatents

    Krikorian, Oscar H.; Curtis, Paul G.

    1992-01-01

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof.

  6. Method of coating metal surfaces to form protective metal coating thereon

    DOEpatents

    Krikorian, O.H.; Curtis, P.G.

    1992-03-31

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof. 1 figure.

  7. Coated Metal Articles and Method of Making

    DOEpatents

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  8. Coated metal articles and method of making

    DOEpatents

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  9. Pressure-induced amorphous-to-amorphous configuration change in Ca-Al metallic glasses

    PubMed Central

    Lou, H. B.; Fang, Y. K.; Zeng, Q. S.; Lu, Y. H.; Wang, X. D.; Cao, Q. P.; Yang, K.; Yu, X. H.; Zheng, L.; Zhao, Y. D.; Chu, W. S.; Hu, T. D.; Wu, Z. Y.; Ahuja, R.; Jiang, J. Z.

    2012-01-01

    Pressure-induced amorphous-to-amorphous configuration changes in Ca-Al metallic glasses (MGs) were studied by performing in-situ room-temperature high-pressure x-ray diffraction up to about 40 GPa. Changes in compressibility at about 18 GPa, 15.5 GPa and 7.5 GPa during compression are detected in Ca80Al20, Ca72.7Al27.3, and Ca66.4Al33.6 MGs, respectively, whereas no clear change has been detected in the Ca50Al50 MG. The transfer of s electrons into d orbitals under pressure, reported for the pressure-induced phase transformations in pure polycrystalline Ca, is suggested to explain the observation of an amorphous-to-amorphous configuration change in this Ca-Al MG system. Results presented here show that the pressure induced amorphous-to-amorphous configuration is not limited to f electron-containing MGs. PMID:22530094

  10. Quantification of corrosion resistance of a new-class of criticality control materials: thermal-spray coatings of high-boron iron-based amorphous metals - Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4

    SciTech Connect

    Farmer, J C; Choi, J S; Shaw, C K; Rebak, R; Day, S D; Lian, T; Hailey, P; Payer, J H; Branagan, D J; Aprigliano, L F

    2007-03-28

    An iron-based amorphous metal, Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5), with very good corrosion resistance was developed. This material was produced as a melt-spun ribbon, as well as gas atomized powder and a thermal-spray coating. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation. The high boron content of this particular amorphous metal made it an effective neutron absorber, and suitable for criticality control applications. Earlier studies have shown that ingots and melt-spun ribbons of these materials have good passive film stability in these environments. Thermal spray coatings of these materials have now been produced, and have undergone a variety of corrosion testing, including both atmospheric and long-term immersion testing. The modes and rates of corrosion have been determined in the various environments, and are reported here.

  11. Investigation of limit state criteria for amorphous metals

    NASA Astrophysics Data System (ADS)

    Comanici, A. M.; Sandovici, A.; Barsanescu, P. D.

    2016-08-01

    The name of amorphous metals is assigned to metals that have a non-crystalline structure, but they are also very similar to glass if we look into their properties. A very distinguished feature is the fact that amorphous metals, also known as metallic glasses, show a good electrical conductivity. The extension of the limit state criteria for different materials makes this type of alloy a choice to validate the new criterions. Using a new criterion developed for biaxial and triaxial state of stress, the results are investigated in order to determine the applicability of the mathematical model for these amorphous metals. Especially for brittle materials, it is extremely important to find suitable fracture criterion. Mohr-Coulomb criterion, which is permitting a linear failure envelope, is often used for very brittle materials. But for metallic glasses this criterion is not consistent with the experimental determinations. For metallic glasses, and other high-strength materials, Rui Tao Qu and Zhe Feng Zhang proposed a failure envelope modeling with an ellipse in σ-τ coordinates. In this paper this model is being developed for principal stresses space. It is also proposed a method for transforming σ-τ coordinates in principal stresses coordinates and the theoretical results are consistent with the experimental ones.

  12. Fabrication and Characterization of Amorphous Alumina-Yttria-Stabilized Zirconia Coatings by Air Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Song, Xuemei; Suhonen, Tomi; Varis, Tommi; Huang, Liping; Zheng, Xuebin; Zeng, Yi

    2014-12-01

    Almost fully amorphous coatings of near-eutectic alumina-yttria-stabilized zirconia (Al2O3-YSZ) were prepared by air plasma spraying using Al2O3 and 8 mol.% YSZ crystalline-mixed powders. The coatings consist of mostly an amorphous phase with a small amount of nanocrystals. Various characterization techniques were used to understand coating formation and the origins of the different phases within the coatings. The formation of the mostly amorphous structure is attributed to the high glass-forming ability of Al2O3-YSZ and the appropriate plasma spraying conditions. A small number of nanocrystals are produced during crystallization of the incoming molten droplets or by recrystallization of the solidified splats by accumulated heat. Scanning electron microscopy shows that the coatings have a dense, layered structure with low porosity, and bright-field transmission electron microscopy images indicate sharp interface rather than grit-blasted wavy surface between splats and substrates in the coatings. The as-sprayed amorphous coatings crystallized at around 920 °C and micro-hardness of the as-sprayed amorphous coatings was 8.12 GPa.

  13. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  14. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  15. Unveiling the complex electronic structure of amorphous metal oxides

    PubMed Central

    Århammar, C.; Pietzsch, Annette; Bock, Nicolas; Holmström, Erik; Araujo, C. Moyses; Gråsjö, Johan; Zhao, Shuxi; Green, Sara; Peery, T.; Hennies, Franz; Amerioun, Shahrad; Föhlisch, Alexander; Schlappa, Justine; Schmitt, Thorsten; Strocov, Vladimir N.; Niklasson, Gunnar A.; Wallace, Duane C.; Rubensson, Jan-Erik; Johansson, Börje; Ahuja, Rajeev

    2011-01-01

    Amorphous materials represent a large and important emerging area of material’s science. Amorphous oxides are key technological oxides in applications such as a gate dielectric in Complementary metal-oxide semiconductor devices and in Silicon-Oxide-Nitride-Oxide-Silicon and TANOS (TaN-Al2O3-Si3N4-SiO2-Silicon) flash memories. These technologies are required for the high packing density of today’s integrated circuits. Therefore the investigation of defect states in these structures is crucial. In this work we present X-ray synchrotron measurements, with an energy resolution which is about 5–10 times higher than is attainable with standard spectrometers, of amorphous alumina. We demonstrate that our experimental results are in agreement with calculated spectra of amorphous alumina which we have generated by stochastic quenching. This first principles method, which we have recently developed, is found to be superior to molecular dynamics in simulating the rapid gas to solid transition that takes place as this material is deposited for thin film applications. We detect and analyze in detail states in the band gap that originate from oxygen pairs. Similar states were previously found in amorphous alumina by other spectroscopic methods and were assigned to oxygen vacancies claimed to act mutually as electron and hole traps. The oxygen pairs which we probe in this work act as hole traps only and will influence the information retention in electronic devices. In amorphous silica oxygen pairs have already been found, thus they may be a feature which is characteristic also of other amorphous metal oxides.

  16. Diamond Composite Films for Protective Coatings on Metals and Method of Formation

    NASA Technical Reports Server (NTRS)

    Ong, Tiong P. (Inventor); Shing, Yuh-Han (Inventor)

    1997-01-01

    Composite films consisting of diamond crystallites and hard amorphous films such as diamond-like carbon, titanium nitride, and titanium oxide are provided as protective coatings for metal substrates against extremely harsh environments. A composite layer having diamond crystallites and a hard amorphous film is affixed to a metal substrate via an interlayer including a bottom metal silicide film and a top silicon carbide film. The interlayer is formed either by depositing metal silicide and silicon carbide directly onto the metal substrate, or by first depositing an amorphous silicon film, then allowing top and bottom portions of the amorphous silicon to react during deposition of the diamond crystallites, to yield the desired interlayer structure.

  17. Development of metal based thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Shin, Dong-Il

    In this work, metal-based thermal barrier coatings (MBTBCs) have been produced, using high frequency induction plasma spraying (IPS) of iron-based nanostructured alloy powders. Important advances have been made over recent years to the development of ceramic-based thermal barrier coatings (TBCs) for internal combustion engines application, but they are not yet applied in mass production situations. Besides the important economic considerations, the reliability of ceramic: TBCs is also an issue, being associated with the difficulty of predicting their "in-service" lifetime. Through engineering of the nano/amorphous structure of MBTBCs, their thermal conductivity can be made as low as those of ceramic-based TBCs, with reduced mean free paths of the electrons/phonons scattering. In this work, nano/amorphous structured coatings were deposited by IPS using the following spray parameters: spraying distance (210 ˜ 270 mm), plasma gas composition (Ar/N2), IPS torch power (24kW), and powder feed-rate (16g/min.). The structure and properties of the deposited layers were characterized through SEM (Scanning Electron Microscopy) observations. The thermal diffusivity (alpha) properties of the MBTBCs were measured using a laser flash method. Density (rho) and specific heat (Cp) of the MBTBCs were also measured, and their thermal conductivity (k) calculated (k =alpharhoCp). The thermal conductivity of MBTBCs was found to be as low as 1.99 W/m/K. The heat treatment study showed that crystal structure changes, and grain size growth from a few nanometers to tenth of nanometers occurred at 550°C under static exposure conditions. Thermal expansion coefficient (TEC) of MBTBCs was 13E-6/K, which is close to the TEC of cast iron and thus, closer to the TEC values of aluminium alloys than are conventional TBCs. Fracture toughness of MBTBCs has also been assessed by use of Vickers hardness tests, with a 500 g load for 15 s, and the results show that there are no measurable crack

  18. Coating to enhance metal-polymer adhesion

    SciTech Connect

    Parthasarathi, A.; Mahulikar, D.

    1996-12-31

    An ultra-thin electroplated coating has been developed to enhance adhesion of metals to polymers. The coating was developed for microelectronic packaging applications where it greatly improves adhesion of metal leadframes to plastic molding compounds. Recent tests show that the coating enhances adhesion of different metals to other types of adhesives as well and may thus have wider applicability. Results of adhesion tests with this coating, as well as its other characteristics such as corrosion resistance, are discussed. The coating is a very thin transparent electroplated coating containing zinc and chromium. It has been found to be effective on a variety of metal surfaces including copper alloys, Fe-Ni alloys, Al alloys, stainless steel, silver, nickel, Pd/Ni and Ni-Sn. Contact resistance measurements show that the coating has little or no effect on electrical resistivity.

  19. Overlay metallic-cermet alloy coating systems

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  20. [Microcosmic mechanisms of amorphous indomethacin crystallization and the influence of nano-coating on crystallization].

    PubMed

    Hui, Ou-Yang; Yi, Tao; Zheng, Qin; Liu, Feng

    2011-06-01

    Amorphous drugs have higher solubility, better oral bioavailability and are easier to be absorbed than their crystalline counterparts. However, the amorphous drugs, with weak stability, are so easy to crystallize that they will lose the original advantages. Polarization microscope, scanning electron microscope, differential scanning calorimetry, X-ray diffractomer and Raman spectroscopy were used to study the microcosmic crystallization mechanisms of amorphous indometacin and the performance of the drug crystals. The results showed that the growth rate of amorphous indometacin crystals at the free surface was markedly faster than that through the bulk, and that the crystal growth rate decreased observably after spraying an ultrathin melting gold (10 nm) at the free surface of the drug. These results indicated that the high growth rates of amorphous drugs crystals at the free surface were the key to their stability and that an ultrathin coating could be applied to enhance the stability of amorphous drugs.

  1. Anodic Behavior of SAM2X5 Material Applied as Amorphous Coatings

    SciTech Connect

    Hailey, P D; Farmer, J C; Day, S D; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys are desirable industrial materials since they are highly resistant to corrosion and possess enhanced hardness for wear resistance. The amorphous materials can be produced from the melt as powder and later spray deposited as coatings on large engineering structures. As a laboratory experiment, SAM2X5 powder was coated on electrochemical specimens of 304SS for testing. Results show that the coated specimens did not perform satisfactorily during the laboratory testing. This is because of partial devitrification during the deposition of the powder on the small specimen substrates.

  2. Influence of Metal Properties on the Formation and Evolution of Metal Coatings During Mechanical Coating

    NASA Astrophysics Data System (ADS)

    Hao, Liang; Lu, Yun; Sato, Hiromasa; Asanuma, Hiroshi; Guo, Jie

    2013-06-01

    Powders of Cu, Ti, Ni, Fe, and Zn metals were used to prepare coatings on the surfaces of Al2O3 balls by the mechanical coating technique. The coated Al2O3 balls were characterized with XRD and SEM. The results showed that all the metal powders except Ni formed continuous metal coatings. The evolution of metal coatings during mechanical coating was also investigated. The analysis indicates that as long as continuous metal coatings can be formed, the evolution can fall into the following stages: nucleation, formation and coalescence of discrete islands, formation and thickening of continuous coatings, and exfoliation of continuous coatings. Electronegativity of the metal was shown to have a major effect on the adhesion of the tiny metal particles on the surfaces of the Al2O3 balls during the initial stage of mechanical coating. The lower the electronegativity of the metal, the greater the coverage of the metal on the Al2O3 ball and the easier the adhesion of the tiny metal particles. Further, the better the plastic deformability of metal, the easier the cold welding among metal powder particles and the greater the thickness of the continuous metal coatings.

  3. Apparatus for production of ultrapure amorphous metals utilizing acoustic cooling

    NASA Technical Reports Server (NTRS)

    Lee, M. C. (Inventor)

    1985-01-01

    Amorphous metals are produced by forming a molten unit of metal and deploying the unit into a bidirectional acoustical levitating field or by dropping the unit through a spheroidizing zone, a slow quenching zone, and a fast quenching zone in which the sphere is rapidly cooled by a bidirectional jet stream created in the standing acoustic wave field produced between a half cylindrical acoustic driver and a focal reflector or a curved driver and a reflector. The cooling rate can be further augmented first by a cryogenic liquid collar and secondly by a cryogenic liquid jacket surrounding a drop tower. The molten unit is quenched to an amorphous solid which can survive impact in a unit collector or is retrieved by a vacuum chuck.

  4. Controlled Rejuvenation of Amorphous Metals with Thermal Processing

    PubMed Central

    Wakeda, Masato; Saida, Junji; Li, Ju; Ogata, Shigenobu

    2015-01-01

    Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr55Al10Ni5Cu30 bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1Tg, followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing. PMID:26010470

  5. Controlled Rejuvenation of Amorphous Metals with Thermal Processing

    NASA Astrophysics Data System (ADS)

    Wakeda, Masato; Saida, Junji; Li, Ju; Ogata, Shigenobu

    2015-05-01

    Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr55Al10Ni5Cu30 bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1Tg, followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing.

  6. Controlled rejuvenation of amorphous metals with thermal processing.

    PubMed

    Wakeda, Masato; Saida, Junji; Li, Ju; Ogata, Shigenobu

    2015-05-26

    Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr(55)Al(10)Ni(5)Cu(30) bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1T(g), followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing.

  7. Iron-Based Amorphous Metals: High-Performance Corrosion-Resistant Material Development

    NASA Astrophysics Data System (ADS)

    Farmer, Joseph; Choi, Jor-Shan; Saw, Cheng; Haslam, Jeffrey; Day, Dan; Hailey, Phillip; Lian, Tiangan; Rebak, Raul; Perepezko, John; Payer, Joe; Branagan, Daniel; Beardsley, Brad; D'Amato, Andy; Aprigliano, Lou

    2009-06-01

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was cosponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the U.S. Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition, materials synthesis, thermal stability, corrosion resistance, environmental cracking, mechanical properties, damage tolerance, radiation effects, and important potential applications. Amorphous alloys identified as SAM2X5 (Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4) and SAM1651 (Fe48Mo14Cr15Y2C15B6) have been produced as meltspun ribbons (MSRs), dropcast ingots, and thermal-spray coatings. Chromium (Cr), molybdenum (Mo), and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of MSRs and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently, thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests; good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while the open-circuit corrosion potentials (OCPs) were simultaneously monitored; reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber and suitable for criticality-control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and Ni-based materials, and are proving to have excellent wear

  8. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    SciTech Connect

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  9. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    SciTech Connect

    Farmer, J

    2007-07-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  10. Formation of amorphous metal alloys by chemical vapor deposition

    DOEpatents

    Mullendore, Arthur W.

    1990-01-01

    Amorphous alloys are deposited by a process of thermal dissociation of mixtures or organometallic compounds and metalloid hydrides, e.g., transition metal carbonyl such as nickel carbonyl, and diborane. Various sizes and shapes of deposits can be achieved, including near-net-shape free standing articles, multilayer deposits, and the like. Manipulation or absence of a magnetic field affects the nature and the structure of the deposit.

  11. Formation of amorphous metal alloys by chemical vapor deposition

    DOEpatents

    Mullendore, A.W.

    1988-03-18

    Amorphous alloys are deposited by a process of thermal dissociation of mixtures of organometallic compounds and metalloid hydrides,e.g., transition metal carbonyl, such as nickel carbonyl and diborane. Various sizes and shapes of deposits can be achieved, including near-net-shape free standing articles, multilayer deposits, and the like. Manipulation or absence of a magnetic field affects the nature and the structure of the deposit. 1 fig.

  12. Infiltration processing of metal matrix composites using coated ceramic particulates

    NASA Astrophysics Data System (ADS)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  13. Enhanced Physical Stability of Amorphous Drug Formulations via Dry Polymer Coating.

    PubMed

    Capece, Maxx; Davé, Rajesh

    2015-06-01

    Although amorphous solid drug formulations may be advantageous for enhancing the bioavailability of poorly soluble active pharmaceutical ingredients, they exhibit poor physical stability and undergo recrystallization. To address this limitation, this study investigates stability issues associated with amorphous solids through analysis of the crystallization behavior for acetaminophen (APAP), known as a fast crystallizer, using a modified form of the Avrami equation that kinetically models both surface and bulk crystallization. It is found that surface-enhanced crystallization, occurring faster at the free surface than in the bulk, is the major impediment to the stability of amorphous APAP. It is hypothesized that a novel use of a dry-polymer-coating process referred to as mechanical-dry-polymer-coating may be used to inhibit surface crystallization and enhance stability. The proposed process, which is examined, simultaneously mills and coats amorphous solids with polymer, while avoiding solvents or solutions, which may otherwise cause stability or crystallization issues during coating. It is shown that solid dispersions of APAP (64% loading) with a small particle size (28 μm) could be prepared and coated with the polymer, carnauba wax, in a vibratory ball mill. The resulting amorphous solid was found to have excellent stability as a result of inhibition of surface crystallization. PMID:25902736

  14. Enhanced Physical Stability of Amorphous Drug Formulations via Dry Polymer Coating.

    PubMed

    Capece, Maxx; Davé, Rajesh

    2015-06-01

    Although amorphous solid drug formulations may be advantageous for enhancing the bioavailability of poorly soluble active pharmaceutical ingredients, they exhibit poor physical stability and undergo recrystallization. To address this limitation, this study investigates stability issues associated with amorphous solids through analysis of the crystallization behavior for acetaminophen (APAP), known as a fast crystallizer, using a modified form of the Avrami equation that kinetically models both surface and bulk crystallization. It is found that surface-enhanced crystallization, occurring faster at the free surface than in the bulk, is the major impediment to the stability of amorphous APAP. It is hypothesized that a novel use of a dry-polymer-coating process referred to as mechanical-dry-polymer-coating may be used to inhibit surface crystallization and enhance stability. The proposed process, which is examined, simultaneously mills and coats amorphous solids with polymer, while avoiding solvents or solutions, which may otherwise cause stability or crystallization issues during coating. It is shown that solid dispersions of APAP (64% loading) with a small particle size (28 μm) could be prepared and coated with the polymer, carnauba wax, in a vibratory ball mill. The resulting amorphous solid was found to have excellent stability as a result of inhibition of surface crystallization.

  15. Amorphous-silicon solar cells with screen-printed metallization

    NASA Astrophysics Data System (ADS)

    Baert, Kris A.; Roggen, J.; Nijs, Johan F.; Mertens, Robert P.

    1990-03-01

    The use of screen printing for the back-side metallization of amorphous-silicon solar cells on glass is proposed. Compared with the conventional aluminum evaporation process, screen printing is attractive because it offers high throughput and because direct patterning is performed during the printing process. The critical point in realizing a thick-film screen-printed contact on amorphous-silicon solar cells is found to be the contact resistivity between the contact and the n-layer. Contact resistivities below 1 ohm-sq cm have been obtained using a microcrystalline instead of an amorphous n+ layer and a screen-printed contact based on Mo, Ti, or Ni. Amorphous-silicon solar cells with a screen-printed back contact had a performance comparable with that of cells with an evaporated Al contact, resulting in a efficiency of 9.7 percent. Spectral response measurements demonstrated that the screen-printed contact is an efficient reflector of long-wavelength photons, resulting in a high red response due to internal light trapping.

  16. Evolution of structure and infrared radiation properties for ferrite-based amorphous coating

    NASA Astrophysics Data System (ADS)

    Lu, Lei; Fan, Xi'an; Zhang, Jianyi; Hu, Xiaoming; Li, Guangqiang; Zhang, Zhan

    2014-10-01

    The ferrite-based amorphous coatings with high infrared radiation properties have been successfully prepared on the surface of carbon steel substrate by plasma spraying process. The phase, morphology, microstructure, thermal behavior and infrared emissivity were determined by X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and infrared spectroscopy. The prepared coating could keep amorphous structure when the ambient temperature was below 700 °C and it would crystallize gradually with further increasing the temperature. The amorphous structure is confirmed to be constructive for improving the emissivity of ferrite-based coatings, especially in the 3-8 μm band. The emissivity of the amorphous coating obtained by plasma spraying was over 0.8 in 3-8 μm band at 800 °C, which was higher than that of the coating with same composition prepared by conventional brushing method. The excellent thermal shock resistance of the coatings makes them to be good candidates for sensible energy-saving materials, which could work for long term at 1000 °C.

  17. Physical properties and microstructural performance of Sn modified laser amorphous-nanocrystals reinforced coating

    NASA Astrophysics Data System (ADS)

    Li, Jia-Ning; Gong, Shui-Li

    2013-01-01

    An amorphous-nanocrystals reinforced composite coating was fabricated on TA15 titanium alloy substrate by laser alloying of Al-Sn-B4C-SiC-TiN-Y2O3 mixed powders, which greatly improved the wear resistance of substrate. Experimental results indicated that Al-Sn nanocrystalline phases were produced through in situ metallurgical reactions, which blocked the motion of dislocation. The productions of the eutectics, such as Ti-Si greatly promoted the formation of amorphous phases in such coating. Compared with the substrate, higher wear resistance of laser alloying coating was mainly ascribed to the hard phase, amorphous-nanocrystalline phases and fine grain strengthening. This research provided essential theoretical and experimental basis to promote the application of laser alloying technique in modern aviation industry.

  18. Plasma-Spray Metal Coating On Foam

    NASA Technical Reports Server (NTRS)

    Cranston, J.

    1994-01-01

    Molds, forms, and other substrates made of foams coated with metals by plasma spraying. Foam might be ceramic, carbon, metallic, organic, or inorganic. After coat applied by plasma spraying, foam left intact or removed by acid leaching, conventional machining, water-jet cutting, or another suitable technique. Cores or vessels made of various foam materials plasma-coated with metals according to method useful as thermally insulating containers for foods, liquids, or gases, or as mandrels for making composite-material (matrix/fiber) parts, or making thermally insulating firewalls in automobiles.

  19. Coating of calcia-doped ceria with amorphous silica shell by seeded polymerization technique

    SciTech Connect

    El-Toni, Ahmed Mohamed . E-mail: el-toni@mail.tagen.tohoku.ac.jp; Yin, Shu; Yabe, Shinryo; Sato, Tsugio

    2005-07-12

    Calcia-doped ceria is of potential interest as an ultraviolet (UV) radiation blocking material in personal care products. However, its high catalytic ability for oxidation of organic materials makes it difficult to use as a sunscreen material. Therefore, calcia-doped ceria was coated with amorphous silica by means of seeded polymerization technique in order to depress its oxidation catalytic ability. The catalytic ability as well as UV-shielding ability was investigated for coated particles.

  20. Cluster model of amorphized particles formation by plasma spraying of metallic powder

    NASA Astrophysics Data System (ADS)

    Barakhtin, Boris K.; Nesterova, E. V.

    1999-05-01

    Multifunctional coatings from materials with amorphized microcrystalline or nano-phase structure cause a considerable scientific and practical interest. With their help it is to manufacture heat resistant neutralizers of harmful ejections, to produce ecologically clean sources of electric current, to design electromagnetic protective shields and to fabricate a lot of other technical products. The variety of application and a unique complex of operating characteristics (ductility, strength, magnetic and chemical properties) are governed by the basic peculiarity of material in amorphized state - its thermodynamic instability. In comparison with traditional thermodynamically equilibrium metallic alloys, the kinetics of structure changes in amorphous materials is quite different. Thus, it is suggested, that they have peculiar defects (phasonics) which are not typical of materials in crystalline state, they have no translational symmetry and elementary cells. In the process of coatings forming with non-equilibrium structure states can be realized in them, which are characterized by a fluctuation type of origin, entropy export, appearance of space or temporary symmetry uncertainty of the transition direction 'order $ARLR disorder' in bifurcation points. The aforesaid explains a great scientific (not only practical) interest in the structure study of disordered medium. Functional coatings with amorphized, nano- and microcrystalline structure components formed on copper substrate by plasma spraying of dispersed (to 50 mcm) Ni-Al powder. According to the constitutional diagram it was expected to obtain a mixture from equilibrium intermetallide phases NiAl3 + Ni2Al3. The experimental results and investigations performed by X-ray structure, X-ray spectrum and electron microscopy techniques have shown it is possible to obtain phases of variable composition (Ni)m(Al)n with Ni content from 25 to 75 vol.%, including NiAl. It turned out that in the process of spraying the

  1. Molecular Level Coating for Metal Oxide Particles

    NASA Technical Reports Server (NTRS)

    McDaniel, Patricia R. (Inventor); Saint Clair, Terry L. (Inventor)

    2000-01-01

    Polymer encapsulated metal oxide particles are prepared by combining a polyamide acid in a polar aprotic solvent with a metal alkoxide solution. The polymer was imidized and the metal oxide formed simultaneously in a refluxing organic solvent. The resulting polymer-metal oxide is an intimately mixed commingled blend, possessing synergistic properties of both the polymer and preceramic metal oxide. The encapsulated metal oxide particles have multiple uses including, being useful in the production of skin lubricating creams, weather resistant paints, as a filler for paper, making ultraviolet light stable filled printing ink, being extruded into fibers or ribbons, and coatings for fibers used in the production of composite structural panels.

  2. Using First-Principles Calculations to Describe Amorphous Metal Films for Hydrogen Purification

    NASA Astrophysics Data System (ADS)

    Hao, Shiqiang; Widom, Mike; Sholl, David

    2009-03-01

    The increasing demand for clean and efficient energy has resulted in an increased global willingness to embrace the proposed hydrogen economy. The use of amorphous metal films as membranes to purify hydrogen has potential to overcome at least some of the disadvantages of existing crystalline metal membranes. We introduce a general strategy combining density functional theory and statistical mechanics to quantitatively predict solubility, diffusivity and permeability of interstitial H in amorphous metals. Our methods make it possible for the first time to quantitatively evaluate the performance of amorphous metal films as hydrogen purification membranes. These methods are introduced by examining amorphous Fe3B and a crystalline analogue with the same composition. A membrane made from the amorphous material is predicted to have a hydrogen permeability 1.5-2 orders of magnitude higher than a crystalline membrane. The methods we introduce here will be useful in accelerating the development of amorphous membranes for practical applications.

  3. Graphene growth by a metal-catalyzed solid-state transformation of amorphous carbon.

    PubMed

    Rodríguez-Manzo, Julio A; Pham-Huu, Cuong; Banhart, Florian

    2011-02-22

    Single and few-layer graphene is grown by a solid-state transformation of amorphous carbon on a catalytically active metal. The process is carried out and monitored in situ in an electron microscope. It is observed that an amorphous carbon film is taken up by Fe, Co, or Ni crystals at temperatures above 600 °C. The nucleation and growth of graphene layers on the metal surfaces happen after the amorphous carbon film has been dissolved. It is shown that the transformation of the energetically less favorable amorphous carbon to the more favorable phase of graphene occurs by diffusion of carbon atoms through the catalytically active metal.

  4. Amorphous alumina oxidation protective coatings for Zircaloy based on a compositional gradient layer system

    NASA Astrophysics Data System (ADS)

    Park, Sang Tae

    Waterside corrosion of the Zircaloy cladding encasing the uranium oxide pellets is one of the primary factors limiting high "burn up" of nuclear fuel in pressurized water reactors (PWRs). High "burn up" can significantly impact plant safety and economics. Amorphous aluminum oxide coatings with aluminum-based compositional gradient layers (CGLs) were fabricated to develop ceramic coating corrosion protection systems for Zircaloy. Aluminum films were deposited on Zircaloy substrates by electron-beam evaporation, and two-step heat treatments were performed at near the melting temperature of aluminum. Amorphous alumina coatings by rf magnetron sputtering were overcoated on the CGL structures. Morphological and compositional studies were completed using field emission scanning electron microscopy (FE SEM), energy dispersive x-ray analysis (EDX), and auger electron spectroscopy (AES). The AES depth profiles of the annealed coatings showed that gradient compositions of Al, Zr, and O were obtained. Glancing angle x-ray diffraction (GAXRD) analysis showed that a variety of intermetallic and oxide phases (such as Al3Zr, Al2Zr3, Al2O3, ZrO2 and Zr3O) were formed in the coatings during processing. The intermetallic layers improved the adhesion property of the alumina overcoating to Zircaloy substrate, and functioned as oxidation resistant layers. In spite of the successful construction of the compositional gradient layer system with a good adhesion and thermal stability, and the report about the stability of pure alumina and amorphous ceramics in hydrothermal conditions, the amorphous alumina coatings in our study were not stable under nuclear reactor conditions of subcritical water at 350°C and 20.1 MPa (3000 psi). We investigated the behavior of amorphous alumina thin films deposited on Zircaloy substrates in the near-supercritical water. When the coatings were exposed to the subcritical conditions, hydrothermally grown well-faceted crystallite formation was observed

  5. Remarkably stable amorphous metal oxide grown on Zr-Cu-Be metallic glass.

    PubMed

    Lim, Ka Ram; Kim, Chang Eun; Yun, Young Su; Kim, Won Tae; Soon, Aloysius; Kim, Do Hyang

    2015-12-14

    In the present study, we investigated the role of an aliovalent dopant upon stabilizing the amorphous oxide film. We added beryllium into the Zr50Cu50 metallic glass system, and found that the amorphous oxide layer of Be-rich phase can be stabilized even at elevated temperature above Tg of the glass matrix. The thermal stability of the amorphous oxide layer is substantially enhanced due to Be addition. As confirmed by high-temperature cross-section HR-TEM, fully disordered Be-added amorphous layer is observed, while the rapid crystallization is observed without Be. To understand the role of Be, we employed ab-initio molecular dynamics to compare the mobility of ions with/without Be dopant, and propose a disordered model where Be dopant occupies Zr vacancy and induces structural disorder to the amorphous phase. We find that the oxygen mobility is slightly suppressed due to Be dopant, and Be mobility is unexpectedly lower than that of oxygen, which we attribute to the aliovalent nature of Be dopant whose diffusion always accompany multiple counter-diffusion of other ions. Here, we explain the origin of superior thermal stability of amorphous oxide film in terms of enhanced structural disorder and suppressed ionic mobility due to the aliovalent dopant.

  6. Remarkably stable amorphous metal oxide grown on Zr-Cu-Be metallic glass

    PubMed Central

    Lim, Ka Ram; Kim, Chang Eun; Yun, Young Su; Kim, Won Tae; Soon, Aloysius; Kim, Do Hyang

    2015-01-01

    In the present study, we investigated the role of an aliovalent dopant upon stabilizing the amorphous oxide film. We added beryllium into the Zr50Cu50 metallic glass system, and found that the amorphous oxide layer of Be-rich phase can be stabilized even at elevated temperature above Tg of the glass matrix. The thermal stability of the amorphous oxide layer is substantially enhanced due to Be addition. As confirmed by high-temperature cross-section HR-TEM, fully disordered Be-added amorphous layer is observed, while the rapid crystallization is observed without Be. To understand the role of Be, we employed ab-initio molecular dynamics to compare the mobility of ions with/without Be dopant, and propose a disordered model where Be dopant occupies Zr vacancy and induces structural disorder to the amorphous phase. We find that the oxygen mobility is slightly suppressed due to Be dopant, and Be mobility is unexpectedly lower than that of oxygen, which we attribute to the aliovalent nature of Be dopant whose diffusion always accompany multiple counter-diffusion of other ions. Here, we explain the origin of superior thermal stability of amorphous oxide film in terms of enhanced structural disorder and suppressed ionic mobility due to the aliovalent dopant. PMID:26658671

  7. Remarkably stable amorphous metal oxide grown on Zr-Cu-Be metallic glass.

    PubMed

    Lim, Ka Ram; Kim, Chang Eun; Yun, Young Su; Kim, Won Tae; Soon, Aloysius; Kim, Do Hyang

    2015-01-01

    In the present study, we investigated the role of an aliovalent dopant upon stabilizing the amorphous oxide film. We added beryllium into the Zr50Cu50 metallic glass system, and found that the amorphous oxide layer of Be-rich phase can be stabilized even at elevated temperature above Tg of the glass matrix. The thermal stability of the amorphous oxide layer is substantially enhanced due to Be addition. As confirmed by high-temperature cross-section HR-TEM, fully disordered Be-added amorphous layer is observed, while the rapid crystallization is observed without Be. To understand the role of Be, we employed ab-initio molecular dynamics to compare the mobility of ions with/without Be dopant, and propose a disordered model where Be dopant occupies Zr vacancy and induces structural disorder to the amorphous phase. We find that the oxygen mobility is slightly suppressed due to Be dopant, and Be mobility is unexpectedly lower than that of oxygen, which we attribute to the aliovalent nature of Be dopant whose diffusion always accompany multiple counter-diffusion of other ions. Here, we explain the origin of superior thermal stability of amorphous oxide film in terms of enhanced structural disorder and suppressed ionic mobility due to the aliovalent dopant. PMID:26658671

  8. METHOD FOR COATING GRAPHITE WITH METALLIC CARBIDES

    DOEpatents

    Steinberg, M.A.

    1960-03-22

    A method for producing refractory coatings of metallic carbides on graphite was developed. In particular, the graphite piece to be coated is immersed in a molten solution of 4 to 5% by weight of zirconium, titanium, or niobium dissolved in tin. The solution is heated in an argon atmosphere to above 1400 deg C, whereby the refractory metal reacts with the surface of the graphite to form a layer of metalic carbide. The molten solution is cooled to 300 to 400 deg C, and the graphite piece is removed. Excess tin is wiped from the graphite, which is then heated in vacuum to above 2300 deg C. The tin vaporizes from the graphite surface, leaving the surface coated with a tenacious layer of refractory metallic carbide.

  9. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    NASA Astrophysics Data System (ADS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  10. Barrier Coatings for Refractory Metals and Superalloys

    SciTech Connect

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  11. Fe-Based Amorphous Coatings on AISI 4130 Structural Steel for Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Santhanakrishnan, S.; Dahotre, Narendra B.

    2012-06-01

    The current study focuses on synthesizing a novel functional coating for corrosion resistance applications, via laser surface alloying. The iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder is used for laser surface alloying on AISI 4130 steel substrate, with a continuous wave ytterbium Nd-YAG fiber laser. The corrosion resistance of the coatings is evaluated for different processing conditions. The microstructural evolution and the response of the microstructure to the corrosive environment is studied using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. Microstructural studies indicate the presence of face-centered cubic Fe-based dendrites intermixed within an amorphous matrix along with fine crystalline precipitates. The corrosion resistance of the coatings decrease with an increase in laser energy density, which is attributed to the precipitation and growth of chromium carbide. The enhanced corrosion resistance of the coatings processed with low energy density is attributed to the self-healing mechanism of this amorphous system.

  12. Refractive-index change caused by electrons in amorphous AsS and AsSe thin films doped with different metals by photodiffusion

    SciTech Connect

    Nordman, Olli; Nordman, Nina; Pashkevich, Valfrid

    2001-08-01

    The refractive-index change caused by electrons was measured in amorphous AsS and AsSe thin films. Films were coated with different metals. Diffraction gratings were written by electron-beam lithography. The interactions of electrons in films with and without the photodiffusion of overcoated metal were compared. Incoming electrons caused metal atom and ion diffusion in both investigated cases. The metal diffusion was dependent on the metal and it was found to influence the refractive index. In some cases lateral diffusion of the metal was noticed. The conditions for applications were verified. {copyright} 2001 Optical Society of America

  13. Amorphous boron coatings produced with vacuum arc deposition technology

    NASA Astrophysics Data System (ADS)

    Klepper, C. C.; Hazelton, R. C.; Yadlowsky, E. J.; Carlson, E. P.; Keitz, M. D.; Williams, J. M.; Zuhr, R. A.; Poker, D. B.

    2002-05-01

    In principle, boron (B) as a material has many excellent surface properties, including corrosion resistance, very high hardness, refractory properties, and a strong tendency to bond with most substrates. The potential technological benefits of the material have not been realized, because it is difficult to deposit it as coatings. B is difficult to evaporate, does not sputter well, and cannot be thermally sprayed. In this article, first successful deposition results from a robust system, based on the vacuum (cathodic) arc technology, are reported. Adherent coatings have been produced on 1100 Al, CP-Ti, Ti-6Al-4V, 316 SS, hard chrome plate, and 52 100 steel. Composition and thickness analyses have been performed by Rutherford backscattering spectroscopy. Hardness (H) and modules (E) have been evaluated by nanoindentation. The coatings are very pure and have properties characteristic of B suboxides. A microhardness of up to 27 GPa has been measured on a 400-nm-thick film deposited on 52 100 steel, with a corresponding modulus of 180 GPa. This gives a very high value for the H/E ratio, a figure-of-merit for impact resistance of the film. A number of applications are contemplated, including corrosion/abrasion protection for die-casting dies and improved wear resistance for biomedical implants.

  14. Metal alloy coatings and methods for applying

    DOEpatents

    Merz, Martin D.; Knoll, Robert W.

    1991-01-01

    A method of coating a substrate comprises plasma spraying a prealloyed feed powder onto a substrate, where the prealloyed feed powder comprises a significant amount of an alloy of stainless steel and at least one refractory element selected from the group consisting of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The plasma spraying of such a feed powder is conducted in an oxygen containing atmosphere and forms an adherent, corrosion resistant, and substantially homogenous metallic refractory alloy coating on the substrate.

  15. High temperature barrier coatings for refractory metals

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Walech, T.

    1995-01-01

    Improvements in high temperature oxidation resistant metal coating technology will allow NASA and commercial entities to develop competitive civil space transport and communication systems. The success of investigations completed in this program will have a positive impact on broadening the technology base for high temperature materials. The work reported herein describes processes and procedures for successfully depositing coherent oxidation barrier coatings on refractory metals to prevent degradation under very severe operating environments. Application of the new technology developed is now being utilized in numerous Phase 3 applications through several prominent aerospace firms. Major achievements have included: (1) development of means to deposit thick platinum and rhodium coatings with lower stress and fewer microcracks than could be previously achieved; (2) development of processes to deposit thick adherent coatings of platinum group metals on refractory substrates that remain bonded through high temperature excursions and without need for intermediate coatings (bonding processes unique to specific refractory metals and alloys have been defined; (3) demonstration that useful alloys of refractory and platinum coatings can be made through thermal diffusion means; (4) demonstration that selected barrier coatings on refractory substrates can withstand severe oxidizing environments in the range of 1260 deg and 1760 deg C for long time periods essential to the life requirements of the hardware; and (5) successful application of the processes and procedures to prototype hardware. The results of these studies have been instrumental in improved thermal oxidation barrier coatings for the NASP propulsion system. Other Phase 3 applications currently being exploited include small uncooled thrusters for spacecraft and microsatellite maneuvering systems.

  16. PREFACE: 13th International Conference on Liquid and Amorphous Metals

    NASA Astrophysics Data System (ADS)

    Popel, Pjotr; Gelchinskii, Boris; Sidorov, Valeriy; Son, Leonid; Sabirzjanov, Alexandre

    2007-06-01

    The state of the art in the field of liquid and amorphous metals and alloys is regularly updated through two series of complementary international conferences, the LAM (Liquid and Amorphous Metals) and the RQ (Rapidly Quenched Materials). The first series of the conferences started as LM-1 in 1966 at Brookhaven for the basic understanding of liquid metals. The subsequent LM conferences were held in Tokyo (1972) and Bristol (1976). The conference was renewed in Grenoble (1980) as a LAM conference including amorphous metals and continued in Los Angeles (1983), Garmisch-Partenkirchen (1986), Kyoto (1989), Vienna (1992), Chicago (1995), Dortmund (1998), Yokohama (2001) and Metz (2004). The conferences are mainly devoted to liquid and amorphous metals and alloys. However, communications on some non-metallic systems such as semi conductors, quasicrystals etc, were accepted as well. The conference tradition strongly encourages the participation of junior researchers and graduate students. The 13th conference of the LAM series was organized in Ekaterinburg, Russia, by the Institute of Metallurgy of the Ural Branch of the Russian Academy of Sciences (IMet UB RAS) and Ural State Pedagogical University (USPU) and held on 8-13 July 2007 under the chairmanship of Professors Pjotr Popel (USPU) and Boris Gelchinskii (IMet UB RAS). There were 242 active and about 60 guest participants from 20 countries who attended the conference. There were no parallel sessions and all oral reports were separated into three groups: invited talks (40 min), full-scale (25 min) and brief (15 min) oral reports. The program included 10 sessions, ranging from purely theoretical subjects to technological application of molten and amorphous alloys. The following sessions took place: A) Electronic structure and transport, magnetic properties; B) Phase transitions; C) Structure; D) Atomic dynamics and transport; E) Thermodynamics; F) Modelling, simulation; G) Surface and interface; H) Mechanical properties

  17. Metallic seal for thermal barrier coating systems

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor)

    1990-01-01

    The invention is particularly concerned with sealing thermal barrier coating systems of the type in use and being contemplated for use in diesel and other internal combustion engines. The invention also would find application in moderately high temperature regions of gas turbine engines and any other application employing a thermal barrier coating at moderate temperatures. Ni-35Cr-6Al-1Y, Ni-35Cr-6Al-1Yb, or other metallic alloy denoted as MCrAlx is applied over a zirconia-based thermal barrier overlayer. The close-out layer is glass-bead preened to densify its surface. This seals and protects the thermal barrier coating system.

  18. Metallic coating reduces thermal stress

    NASA Technical Reports Server (NTRS)

    Morgan, R. D.

    1977-01-01

    Addition of metallic outer layer deposited by standard plating method, having high thermal conductivity, substantially reduces thermal stress in high-temperature/high-strength materials, preventing structural overloads.

  19. In Situ Laser Synthesis of Fe-Based Amorphous Matrix Composite Coating on Structural Steel

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Hwang, Jun Y.; Paital, Sameer; Banerjee, Rajarshi; Vora, Hitesh; Dahotre, Narendra B.

    2012-12-01

    Iron-based amorphous materials, owing to their very high hardness, elastic modulus, wear resistance, and corrosion resistance, can be potential materials for surface modification and engineering of many structural alloys. The current study focuses on a novel functional coating, synthesized via laser cladding of an iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder, on AISI 4130 steel substrate, using a continuous-wave diode-pumped ytterbium laser. The coatings were characterized by different techniques like X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). SEM and TEM studies indicated the presence of Fe-based nanocrystalline dendrites intermixed within an amorphous matrix. A three-dimensional thermal modeling approach based on COMSOL Multiphysics (COMSOL Inc., Burlington, MA) was used to approximately predict the temperature evolution and cooling rates achieved during laser processing. The mechanisms for the formation of crystalline phases and the morphological changes in the microstructure were studied based on the thermal model developed. Although the thermal model predicted substantially high cooling rates as compared to the critical cooling rate required for retaining an amorphous phase, the formation of crystalline phases is attributed to formation of yttrium oxide, reducing the glass-forming ability, and formation of different oxide phases that act as heterogeneous nucleation sites resulting in the composite microstructure.

  20. METAL COATED ARTICLES AND METHOD OF MAKING

    DOEpatents

    Eubank, L.D.

    1958-08-26

    A method for manufacturing a solid metallic uranium body having an integral multiple layer protective coating, comprising an inner uranium-aluminum alloy firmly bonded to the metallic uranium is presented. A third layer of silver-zinc alloy is bonded to the zinc-aluiminum layer and finally a fourth layer of lead-silver alloy is firmly bonded to the silver-zinc layer.

  1. Tailoring the optical and hydrophobic property of zinc oxide nanorod by coating with amorphous graphene

    NASA Astrophysics Data System (ADS)

    Pahari, D.; Das, N. S.; Das, B.; Chattopadhyay, K. K.; Banerjee, D.

    2016-09-01

    Zinc oxide (ZnO) nanorods were synthesized at room temperature on potassium permanganate activated silicon and glass substrate by simple chemical method using zinc acetate as precursor. To modify the surface energy of the as prepared ZnO thin films the samples were coated with amorphous graphene (a-G) synthesized by un-zipping of chemically synthesized amorphous carbon nanotubes (a-CNTs). All the pure and coated samples were characterized by x-ray diffraction, field emission scanning electron microscope, Raman spectroscopy, and Fourier transformed infrared spectroscopy. The roughness analysis of the as prepared samples was done by atomic force microscopic analysis. The detail optical properties of all the samples were studied with the help of a UV-Visible spectrophotometer. The surface energy of the as prepared pure and coated samples was calculated by measuring the contact angle of two different liquids. It is seen that the water repellence of ZnO nanorods got increased after they are being coated with a-Gs. Also even after UV irradiation the contact angle remain same unlike the case for the uncoated sample where the contact angle gets decreased significantly after UV irradiation. Existing Cassie-Wenzel model has been employed along with the Owen's approach to determine the different components of surface energy.

  2. STEM-EELS analysis reveals stable high-density He in nanopores of amorphous silicon coatings deposited by magnetron sputtering.

    PubMed

    Schierholz, Roland; Lacroix, Bertrand; Godinho, Vanda; Caballero-Hernández, Jaime; Duchamp, Martial; Fernández, Asunción

    2015-02-20

    A broad interest has been showed recently on the study of nanostructuring of thin films and surfaces obtained by low-energy He plasma treatments and He incorporation via magnetron sputtering. In this paper spatially resolved electron energy-loss spectroscopy in a scanning transmission electron microscope is used to locate and characterize the He state in nanoporous amorphous silicon coatings deposited by magnetron sputtering. A dedicated MATLAB program was developed to quantify the helium density inside individual pores based on the energy position shift or peak intensity of the He K-edge. A good agreement was observed between the high density (∼35-60 at nm(-3)) and pressure (0.3-1.0 GPa) values obtained in nanoscale analysis and the values derived from macroscopic measurements (the composition obtained by proton backscattering spectroscopy coupled to the macroscopic porosity estimated from ellipsometry). This work provides new insights into these novel porous coatings, providing evidence of high-density He located inside the pores and validating the methodology applied here to characterize the formation of pores filled with the helium process gas during deposition. A similar stabilization of condensed He bubbles has been previously demonstrated by high-energy He ion implantation in metals and is newly demonstrated here using a widely employed methodology, magnetron sputtering, for achieving coatings with a high density of homogeneously distributed pores and He storage capacities as high as 21 at%.

  3. STEM-EELS analysis reveals stable high-density He in nanopores of amorphous silicon coatings deposited by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Schierholz, Roland; Lacroix, Bertrand; Godinho, Vanda; Caballero-Hernández, Jaime; Duchamp, Martial; Fernández, Asunción

    2015-02-01

    A broad interest has been showed recently on the study of nanostructuring of thin films and surfaces obtained by low-energy He plasma treatments and He incorporation via magnetron sputtering. In this paper spatially resolved electron energy-loss spectroscopy in a scanning transmission electron microscope is used to locate and characterize the He state in nanoporous amorphous silicon coatings deposited by magnetron sputtering. A dedicated MATLAB program was developed to quantify the helium density inside individual pores based on the energy position shift or peak intensity of the He K-edge. A good agreement was observed between the high density (˜35-60 at nm-3) and pressure (0.3-1.0 GPa) values obtained in nanoscale analysis and the values derived from macroscopic measurements (the composition obtained by proton backscattering spectroscopy coupled to the macroscopic porosity estimated from ellipsometry). This work provides new insights into these novel porous coatings, providing evidence of high-density He located inside the pores and validating the methodology applied here to characterize the formation of pores filled with the helium process gas during deposition. A similar stabilization of condensed He bubbles has been previously demonstrated by high-energy He ion implantation in metals and is newly demonstrated here using a widely employed methodology, magnetron sputtering, for achieving coatings with a high density of homogeneously distributed pores and He storage capacities as high as 21 at%.

  4. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Materials (HPCRM) Development Final Report

    SciTech Connect

    Farmer, J C; Choi, J; Saw, C; Haslem, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2009-03-16

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal make this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of these iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  5. Industrial Environmental Testing of Coupons and Prototype Cylinders Coated With Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Aprigliano, L F; Day, S D; Lian, T; Farmer, J C

    2007-03-06

    Iron-based amorphous alloys are desirable for many industrial applications due to their dual capacity to resist corrosion and wear. These alloys may also contain a significant amount of boron which makes them candidates for criticality control, for example, in high-level nuclear waste disposition applications. The Fe-based amorphous alloys can be produced in powder form and then deposited using a HVOF thermal spray process on any surface that needs to be protected. For the current testing coupons of 316L stainless steels were coated with the amorphous alloy SAM2X5 and then tested for corrosion resistance in the salt-fog chamber and in other industrial environments. Prototype cylinders were also prepared and environmentally tested. One cylinder was 30-inch diameter, 88-inch long, and 3/8-inch thick. The coating thickness was 0.015 to 0.019-inch thick. The cylinder was in good condition after the test. Along the body of the cylinder only two pinpoint spot sized signs of rust were seen. Test results will be compared with the behavior of witness materials under the same tested conditions.

  6. Protective metal matrix coating with nanocomponents

    NASA Astrophysics Data System (ADS)

    Galevsky, G. V.; Rudneva, V. V.; Cherepanov, A. N.; Galevsky, S. G.; Efimova, K. A.

    2016-09-01

    Experience of nanocrystalline chromium, titanium, silicon carbides and borides components application as nickel, zinc, chromium based electrodeposited composite coating is generalized. Electrodepositing conditions are determined. Structure and physicochemical properties of coatings, namely micro-hardness, adhesion to steel base, inherent stresses, heat resistance, corrosion currents, en-during quality, and their change during isothermal annealing are studied. As is shown, nanocomponents act as metal matrix modifier. Technological and economic feasibility study to evaluate expediency of replacing high priced nano-diamonds with nanocrystalline borides and carbides is undertaken.

  7. Pressure-Induced Amorphization and a New High Density Amorphous Metallic Phase in Matrix-Free Ge Nanoparticles.

    PubMed

    Corsini, Niccolo R C; Zhang, Yuanpeng; Little, William R; Karatutlu, Ali; Ersoy, Osman; Haynes, Peter D; Molteni, Carla; Hine, Nicholas D M; Hernandez, Ignacio; Gonzalez, Jesus; Rodriguez, Fernando; Brazhkin, Vadim V; Sapelkin, Andrei

    2015-11-11

    Over the last two decades, it has been demonstrated that size effects have significant consequences for the atomic arrangements and phase behavior of matter under extreme pressure. Furthermore, it has been shown that an understanding of how size affects critical pressure-temperature conditions provides vital guidance in the search for materials with novel properties. Here, we report on the remarkable behavior of small (under ~5 nm) matrix-free Ge nanoparticles under hydrostatic compression that is drastically different from both larger nanoparticles and bulk Ge. We discover that the application of pressure drives surface-induced amorphization leading to Ge-Ge bond overcompression and eventually to a polyamorphic semiconductor-to-metal transformation. A combination of spectroscopic techniques together with ab initio simulations were employed to reveal the details of the transformation mechanism into a new high density phase-amorphous metallic Ge.

  8. Bio-silica coated with amorphous manganese oxide as an efficient catalyst for rapid degradation of organic pollutant.

    PubMed

    Dang, T D; Banerjee, A N; Cheney, M A; Qian, S; Joo, S W; Min, B K

    2013-06-01

    A novel rapid green one-step method is developed for the preparation of bio-silica coated with amorphous MnO2 nanoparticles by treating bio-silica with an acidic permanganate solution. The method developed has the advantage of selectively coating the surface of either one or both sides of the porous silica structure with a thin catalytic active amorphous MnO2 layer in a controlled way. The uncoated and MnO2 coated bio-silica are characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The catalytic activity of amorphous MnO2-coated bio-silica is examined by degrading organic dye at ambient condition. The as-synthesized samples show highly efficient and rapid degradation of Rhodamine B. The simplicity and cost-effectiveness of the materials and method can be very useful for highly efficient degradation of organic pollutants for environmental remediation. PMID:23434705

  9. Surface plasmon effects in the absorption enhancements of amorphous silicon solar cells with periodical metal nanowall and nanopillar structures.

    PubMed

    Lin, Hung-Yu; Kuo, Yang; Liao, Cheng-Yuan; Yang, C C; Kiang, Yean-Woei

    2012-01-01

    The authors numerically investigate the absorption enhancement of an amorphous Si solar cell, in which a periodical one-dimensional nanowall or two-dimensional nanopillar structure of the Ag back-reflector is fabricated such that a dome-shaped grating geometry is formed after Si deposition and indium-tin-oxide coating. In this investigation, the effects of surface plasmon (SP) interaction in such a metal nanostructure are of major concern. Absorption enhancement in most of the solar spectral range of significant amorphous Si absorption (320-800 nm) is observed in a grating solar cell. In the short-wavelength range of high amorphous Si absorption, the weakly wavelength-dependent absorption enhancement is mainly caused by the broadband anti-reflection effect, which is produced through the surface nano-grating structures. In the long-wavelength range of diminishing amorphous Si absorption, the highly wavelength-sensitive absorption enhancement is mainly caused by Fabry-Perot resonance and SP interaction. The SP interaction includes the contributions of surface plasmon polariton and localized surface plasmon.

  10. Wetting and spreading of long-chain ZDOL polymer nanodroplet on graphene-coated amorphous carbon

    NASA Astrophysics Data System (ADS)

    Sorkin, V.; Zhang, Y. W.

    2014-12-01

    Wetting transparency/translucency/opacity of graphene recently has attracted great interest. The underlying mechanisms and physics for simple liquid droplets containing small molecules on graphene coated crystalline substrates have been studied extensively. However, the behavior of more complicated polymeric droplets on graphene coated amorphous substrates has not been explored. In this work, we perform molecular dynamics simulations to examine the wetting of long-chain ZDOL polymeric droplet on graphene coated amorphous hydrogenated diamond-like carbon or DLCH. We find that at room temperature, the droplet adopts a nearly spherical cap shape with no protruding foot on bare DLCH, and a complex multi-layered structure is formed at the droplet-substrate interface. With addition of graphene layers, externally, the height of the droplet decreases and the protruding foot at the droplet edge appears and grows in size; while internally, the complex multi-layered structure near the droplet-substrate interface remains, but the density distribution for the formed layers becomes increasingly non-uniform. A steady state of the droplet is attained when the number of graphene layers reaches three. These changes can be explained by the interactions between the droplet and substrate across the number of graphene layers. Therefore, it is concluded that the graphene monolayer and bilayer are translucent, while trilayer and above are opaque from the wetting point of view.

  11. Dextran-coated superparamagnetic amorphous Fe–Co nanoalloy for magnetic resonance imaging applications

    SciTech Connect

    An, Lu; Yu, Yanrong; Li, Xuejian; Liu, Wei; Yang, Hong; Wu, Dongmei; Yang, Shiping

    2014-01-01

    Graphical abstract: A dextran-coated Fe–Co nanoalloy was developed serving as a sensitive contrast agent for magnetic resonance imaging applications. - Highlights: • Amorphous Fe–Co nanoalloy was prepared via wet chemical reduction approach. • The Fe–Co nanoalloy is water-soluble, stable, and biocompatible. • The Fe–Co nanoalloy is superparamagnetic. • The Fe–Co nanoalloy exhibits T{sub 2}-weighted MR enhancement both in vitro and in vivo. - Abstract: For magnetic resonance imaging applications, a facile approach for water-soluble dextran coated amorphous Fe–Co nanoalloy was developed. The as-synthesized nanoalloy had a diameter of 9 nm with a narrow size distribution and showed superparamagnetic property with a saturated magnetization (Ms) of 25 emu/g. In vitro cytotoxicity test revealed that it was biocompatible at a concentration below 120 μg/mL. It can be uptaken by HeLa cells effectively and resulted in the obvious T{sub 2} effect after internalization. Biodistribution studies in conjunction with inductively coupled plasma-atomic emission spectroscopy (ICP-AES) confirmed that Fe–Co nanoalloy was preferentially accumulated in lung and spleen after intravenous injection for 4 h. In vivo MRI, dextran-coated Fe–Co nanoalloy can serve as a sensitive contrast agent for MR imaging, especially in the spleen, so we believe that it maybe hold great promise for diagnosis of splenic disease by appropriately functionalizing their surface.

  12. Bioactive glass coatings for orthopedic metallic implants

    SciTech Connect

    Lopez-Esteban, Sonia; Saiz, Eduardo; Fujino, Sigheru; Oku, Takeo; Suganuma, Katsuaki; Tomsia, Antoni P.

    2003-06-30

    The objective of this work is to develop bioactive glass coatings for metallic orthopedic implants. A new family of glasses in the SiO2-Na2O-K2O-CaO-MgO-P2O5 system has been synthesized and characterized. The glass properties (thermal expansion, softening and transformation temperatures, density and hardness) are in line with the predictions of established empirical models. The optimized firing conditions to fabricate coatings on Ti-based and Co-Cr alloys have been determined and related to the glass properties and the interfacial reactions. Excellent adhesion to alloys has been achieved through the formation of 100-200 nm thick interfacial layers (Ti5Si3 on Ti-based alloys and CrOx on Co-Cr). Finally, glass coatings, approximately 100 mu m thick, have been fabricated onto commercial Ti alloy-based dental implants.

  13. Method of producing thermally sprayed metallic coating

    DOEpatents

    Byrnes, Larry Edward; Kramer, Martin Stephen; Neiser, Richard A.

    2003-08-26

    The cylinder walls of light metal engine blocks are thermally spray coated with a ferrous-based coating using an HVOF device. A ferrous-based wire is fed to the HVOF device to locate a tip end of the wire in a high temperature zone of the device. Jet flows of oxygen and gaseous fuel are fed to the high temperature zone and are combusted to generate heat to melt the tip end. The oxygen is oversupplied in relation to the gaseous fuel. The excess oxygen reacts with and burns a fraction of the ferrous-based feed wire in an exothermic reaction to generate substantial supplemental heat to the HVOF device. The molten/combusted metal is sprayed by the device onto the walls of the cylinder by the jet flow of gases.

  14. Method of coating graphite tubes with refractory metal carbides

    DOEpatents

    Wohlberg, C.

    1973-12-11

    A method of coating graphite tubes with a refractory metal carbide is described. An alkali halide is reacted with a metallic oxide, the metallic portion being selected from the IVth or Vth group of the Periodic Table, the resulting salt reacting in turn with the carbon to give the desired refractory metal carbide coating. (Official Gazette)

  15. Instrumental color control for metallic coatings

    NASA Astrophysics Data System (ADS)

    Chou, W.; Han, Bing; Cui, Guihua; Rigg, Bryan; Luo, Ming R.

    2002-06-01

    This paper describes work investigating a suitable color quality control method for metallic coatings. A set of psychological experiments was carried out based upon 50 pairs of samples. The results were used to test the performance of various color difference formulae. Different techniques were developed by optimising the weights and/or the lightness parametric factors of colour differences calculated from the four measuring angles. The results show that the new techniques give a significant improvement compared to conventional techniques.

  16. Wear and Corrosion Behaviors of FeCrBSiNbW Amorphous/Nanocrystalline Coating Prepared by Arc Spraying Process

    NASA Astrophysics Data System (ADS)

    Cheng, J. B.; Wang, Z. H.; Xu, B. S.

    2012-09-01

    FeCrBSiNbW coatings were synthesized using robotically manipulating twin wires arc spraying system. The microstructure and mechanical properties of the coating were characterized. The coating has a laminated structure, and its porosity is 2.8%. The microstructure of the coating consists of amorphous and α-(Fe,Cr) nanocrystalline. The nanocrystalline grains with a scale of 20-75 nm are homogenously dispersed in amorphous matrix. The results show that FeCrBSiNbW coating has excellent wear and corrosion resistance. The wear resistance of the coating is about 4.6 times higher than that of 3Cr13 coating under the same testing condition. In 3.5% NaCl aqueous solution, the amorphous/nanocrystalline coating presents lower I corr values in polarization curves and higher fitted R t values in EIS plots than that of the 0Cr18Ni9 coating (chemical composition by EDAX analysis: C1.07-O12.38-Si0.49-Cr15.18-Mn0.89-Ni7.09-Fe62.24 at.%).

  17. Fabrication of barium/strontium carbonate coated amorphous carbon nanotubes as an improved field emitter

    NASA Astrophysics Data System (ADS)

    Maity, S.; Jha, A.; Das, N. S.; Chattopadhyay, K. K.

    2013-02-01

    Amorphous carbon nanotubes (aCNTs) were synthesized by a chemical reaction between ferrocene and ammonium chloride at a temperature ˜250 ∘C in an air furnace. As-synthesized aCNTs were coated with the barium/strontium carbonate through a simple chemical process. The coating of barium/strontium carbonate was confirmed by a high resolution transmission electron microscopy, X-ray diffraction, and Fourier transformed infrared spectroscopy. Morphology of the as-prepared samples was studied by field emission scanning electron microscopy. Thermal gravimetric analysis showed that barium/strontium carbonate coated aCNTs are more stable than the pristine aCNTs. As-prepared barium/strontium carbonate coated aCNTs showed significantly improved field emission properties with a turn-on field as low as 2.5 V/μm. The variation of field emission characteristics of the barium/strontium carbonate coated aCNTs with interelectrode distances was also studied.

  18. Effect of heat treatment on pulsed laser deposited amorphous calcium phosphate coatings.

    PubMed

    García, F; Arias, J L; Mayor, B; Pou, J; Rehman, I; Knowles, J; Best, S; León, B; Pérez-Amor, M; Bonfield, W

    1998-01-01

    Amorphous calcium phosphate coatings were produced by pulsed laser deposition from targets of nonstoichiometric hydroxyapatite (Ca/P = 1.70) at a low substrate temperature of 300 degrees C. They were heated in air at different temperatures: 300, 450, 525 and 650 degrees C. Chemical and structural analyses of these coatings were performed using X-ray diffraction (XRD), FTIR, and SEM, XRD analysis of the as-deposited and heated coatings revealed that their crystallinity improved as heat treatment temperature increased. The main phase was apatitic, with some beta-tricalcium phosphate in the coatings heated at 525 and 600 degrees C. In the apatitic phase there was some carbonate substitution for phosphate and hydroxyl ions at 450 degrees C and almost solely for phosphate at 525 and 600 degrees C as identified by FTIR. This was accompanied by a higher hydroxyl content at 525 and 600 degrees C. At 450 degrees C a texture on the coating surface was observable by SEM that was attributable to a calcium hydroxide and calcite formation by XRD. These phases almost disappeared at 600 degrees C, probably due to a transformation into calcium oxide.

  19. Magnetoelastic Anisotropy of FeSiB Glass-Coated Amorphous Microwires

    NASA Astrophysics Data System (ADS)

    Liu, Kai-Huang; Lu, Zhi-Chao; Liu, Tian-Cheng; Li, De-Ren

    2013-01-01

    The magnetoelastic anisotropy of Fe77.5Si7.5B15 glass-coated amorphous microwires is investigated by the law of approach to saturation magnetization in comparison with the ferromagnetic resonance technique. The anisotropy field of the inner core determined by the former method is 7.6 × 104 A/m, which is larger than the value 2.5 × 104 A/m measured by the ferromagnetic resonance method. This difference is ascribed to the skin effect and the uneven distribution of the internal stresses. However, the anisotropy field of the outer shell has a negative value indicating that it has an easy basal plane.

  20. Schottky barrier amorphous silicon solar cell with thin doped region adjacent metal Schottky barrier

    DOEpatents

    Carlson, David E.; Wronski, Christopher R.

    1979-01-01

    A Schottky barrier amorphous silicon solar cell incorporating a thin highly doped p-type region of hydrogenated amorphous silicon disposed between a Schottky barrier high work function metal and the intrinsic region of hydrogenated amorphous silicon wherein said high work function metal and said thin highly doped p-type region forms a surface barrier junction with the intrinsic amorphous silicon layer. The thickness and concentration of p-type dopants in said p-type region are selected so that said p-type region is fully ionized by the Schottky barrier high work function metal. The thin highly doped p-type region has been found to increase the open circuit voltage and current of the photovoltaic device.

  1. Crystallization of amorphous silicon thin films deposited by PECVD on nickel-metalized porous silicon

    PubMed Central

    2012-01-01

    Porous silicon layers were elaborated by electrochemical etching of heavily doped p-type silicon substrates. Metallization of porous silicon was carried out by immersion of substrates in diluted aqueous solution of nickel. Amorphous silicon thin films were deposited by plasma-enhanced chemical vapor deposition on metalized porous layers. Deposited amorphous thin films were crystallized under vacuum at 750°C. Obtained results from structural, optical, and electrical characterizations show that thermal annealing of amorphous silicon deposited on Ni-metalized porous silicon leads to an enhancement in the crystalline quality and physical properties of the silicon thin films. The improvement in the quality of the film is due to the crystallization of the amorphous film during annealing. This simple and easy method can be used to produce silicon thin films with high quality suitable for thin film solar cell applications. PMID:22901341

  2. Crystallization of amorphous silicon thin films deposited by PECVD on nickel-metalized porous silicon.

    PubMed

    Ben Slama, Sonia; Hajji, Messaoud; Ezzaouia, Hatem

    2012-01-01

    Porous silicon layers were elaborated by electrochemical etching of heavily doped p-type silicon substrates. Metallization of porous silicon was carried out by immersion of substrates in diluted aqueous solution of nickel. Amorphous silicon thin films were deposited by plasma-enhanced chemical vapor deposition on metalized porous layers. Deposited amorphous thin films were crystallized under vacuum at 750°C. Obtained results from structural, optical, and electrical characterizations show that thermal annealing of amorphous silicon deposited on Ni-metalized porous silicon leads to an enhancement in the crystalline quality and physical properties of the silicon thin films. The improvement in the quality of the film is due to the crystallization of the amorphous film during annealing. This simple and easy method can be used to produce silicon thin films with high quality suitable for thin film solar cell applications.

  3. Method of forming metallic coatings on polymeric substrates

    DOEpatents

    Liepins, Raimond

    1984-01-01

    Very smooth polymeric coatings or films graded in atomic number and density an readily be formed by first preparing the coating or film from the desired monomeric material and then contacting it with a fluid containing a metal or a mixture of metals for a time sufficient for such metal or metals to sorb and diffuse into the coating or film. Metal resinate solutions are particularly advantageous for this purpose. A metallic coating can in turn be produced on the metal-loaded film or coating by exposing it to a low pressure plasma of air, oxygen, or nitrous oxide. The process permits a metallic coating to be formed on a heat sensitive substrate without the use of elevated temperatures.

  4. Liquid Galvanic Coatings for Protection of Imbedded Metals

    NASA Technical Reports Server (NTRS)

    MacDowell, Louis G. (Inventor); Curran, Joseph J. (Inventor)

    2003-01-01

    Coating compositions and methods of their use are described herein for the reduction of corrosion in imbedded metal structures. The coatings are applied as liquids to an external surface of a substrate in which the metal structures are imbedded. The coatings are subsequently allowed to dry. The liquid applied coatings provide galvanic protection to the imbedded metal structures. Continued protection can be maintained with periodic reapplication of the coating compositions, as necessary, to maintain electrical continuity. Because the coatings may be applied using methods similar to standard paints, and because the coatings are applied to external surfaces of the substrates in which the metal structures are imbedded, the corresponding corrosion protection may be easily maintained. The coating compositions are particularly useful in the protection of metal-reinforced concrete.

  5. Long-Term Corrosion Testing of Thermal Spray Coatings of Amorphous Metals: Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 and Fe48Mo14Cr15Y2C15B6

    SciTech Connect

    Farmer, J; Day, D; Lian, T; Saw, C; Hailey, P; Payer, J; Aprigliano, L; Beardsley, B; Branagan, D

    2007-07-09

    Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of SAM2X5 also made it an effective neutron absorber, and suitable for criticality control applications.

  6. Microstructure and physical properties of laser Zn modified amorphous-nanocrystalline coating on a titanium alloy

    NASA Astrophysics Data System (ADS)

    Li, Jia-Ning; Gong, Shui-Li; Shi, Yi-Ning; Suo, Hong-Bo; Wang, Xi-Chang; Deng, Yun-Hua; Shan, Fei-Hu; Li, Jian-Quan

    2014-02-01

    A Zn modified amorphous-nanocrystalline coating was fabricated on a Ti-6Al-4V alloy by laser cladding of the Co-Ti-B4C-Zn-Y2O3 mixed powders. Such coating was researched by means of a scanning electron microscope (SEM) and a high resolution transmission electron microscope (HRTEM), etc. Experimental results indicated that the Co5Zn21 and TiB2 nanocrystalline phases were produced through in situ metallurgical reactions, which blocked the motion of dislocation, and TiB2 grew along (010), (111) and (024). The Co5Zn21 nanocrystals were produced attached to the ceramics, which mainly consisted of the Co nanoparticles embedded in a heterogeneous zinc, and had varied crystalline orientations.

  7. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    PubMed

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  8. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    PubMed Central

    Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  9. Synthesis and Characterization of Zr-BASED Amorphous and Crystalline Composite Coating on Ti Substrate by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Tang, D. M.; Zhang, D. C.; Peng, W.; Luo, Z. C.; Wu, X. Q.; Wang, Y. M.; Lin, J. G.

    2014-02-01

    A thin strip of a Zr-based alloy with a composition of Zr60Cu25Fe5Al10 (in atom percent) was used as a raw material, and the composite coatings containing Zr-based amorphous phase and crystallites on Ti substrate were fabricated by a one-step laser cladding method without protection. The microstructure, phase constitution, microhardness and wear properties of the coatings were investigated. The results indicate that the microstructure of the coatings is strongly dependent on the laser scanning speed under the conditions of the laser power of 1300 W and laser beam diameter of 6 mm, and the composite coating mainly containing amorphous phase with a small amount of the crystallites can be obtained at the laser scanning speed of 10 mm/s. The composite coating exhibits much higher microhardness than the pure Ti substrate, and thus it behaves superior wear resistance in comparison with the substrate.

  10. Amorphous structure and properties in laser-clad Ni-Cr-Al coating on Al-Si alloy

    NASA Astrophysics Data System (ADS)

    Liang, Gongying; Wong, T. T.; Su, J. Y.; Woo, C. H.

    1999-09-01

    A Ni-Cr-Al coating was clad by a 5 kW CO2 laser with different laser power on Al-Si alloy. Using transmission electron microscopy, a mixing microstructure containing Ni- based amorphous structures was observed in the laser clad zones. As the uniformity of chemical composition and temperature is poor in the laser cladding, the amorphous structure with some Ni3Al crystals coexisted in the cladding. According to the morphologies of Ni-based amorphous structures, the amorphous structure existed not only in the net-like boundaries surrounding the granular structure but also in the granular structure. The microhardness of the mixture amorphous structure is between HV 600 - 800, which is lower than that of crystal phases in the coating. A differential thermal analysis showed that Ni- based amorphous structure exhibits a higher initial crystallizing temperature (about 588 degree(s)C), which is slightly higher than that of the eutectic temperature of Al- Si alloy. The wear experimental results showed that some amorphous structure exist in the laser cladding can reduce the peeling of the granular phases from matrix, and improve the its wear resistance.

  11. Fabrication and Characterization of Thermal-Sprayed Fe-Based Amorphous/Nanocrystalline Composite Coatings: An Overview

    NASA Astrophysics Data System (ADS)

    Guo, Wenmin; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Li, Gaiye; Ying, Guobing; Guo, Ji; Qin, Yujiao

    2014-10-01

    This review focuses on the recent development of iron (Fe)-based amorphous/nanocrystalline composite coatings, which have attracted much attention due to their attractive combination of high hardness/strength, elevated abrasive wear resistance, and enhanced corrosion resistance. Accompanying the advancements in various thermal spray technologies, industrial application fields of Fe-based amorphous/nanocrystalline composite coatings are becoming more diverse. In the main part, the typical empirical rules for the design of amorphous alloys with high glass-forming ability are generalized and discussed at first. Then various thermal spray technologies for the fabrication of Fe-based amorphous/nanocrystalline composite coatings, such as high velocity oxygen/air spray (HVOF/HVAF), air plasma spray (APS), low-pressure plasma spray (LPPS), high-energy plasma spray (HPS), and high velocity arc spray (HVAS) processes, are introduced. The microstructures, hardness, wear resistance, and corrosion resistance of Fe-based amorphous/nanocrystalline composite coatings formed using these thermal spray technologies are reviewed and compared. Finally, the existing challenges and future prospects are proposed.

  12. Amorphous semiconducting and conducting transparent metal oxide thin films and production thereof

    DOEpatents

    Perkins, John; Van Hest, Marinus Franciscus Antonius Maria; Ginley, David; Taylor, Matthew; Neuman, George A.; Luten, Henry A.; Forgette, Jeffrey A.; Anderson, John S.

    2010-07-13

    Metal oxide thin films and production thereof are disclosed. An exemplary method of producing a metal oxide thin film may comprise introducing at least two metallic elements and oxygen into a process chamber to form a metal oxide. The method may also comprise depositing the metal oxide on a substrate in the process chamber. The method may also comprise simultaneously controlling a ratio of the at least two metallic elements and a stoichiometry of the oxygen during deposition. Exemplary amorphous metal oxide thin films produced according to the methods herein may exhibit highly transparent properties, highly conductive properties, and/or other opto-electronic properties.

  13. Embrittlement of Metal by Solute Segregation-Induced Amorphization

    SciTech Connect

    Chen, H.-P.; Kalia, Rajiv K.; Nakano, Aiichiro; Nomura, Ken-ichi; Vashishta, Priya; Yuan, Zaoshi; Kaxiras, Efthimios; Lu, Gang; Duin, Adri C. T. van

    2010-04-16

    Impurities segregated to grain boundaries of a material essentially alter its fracture behavior. A prime example is sulfur segregation-induced embrittlement of nickel, where an observed relation between sulfur-induced amorphization of grain boundaries and embrittlement remains unexplained. Here, 48x10{sup 6}-atom reactive-force-field molecular dynamics simulations provide the missing link. Namely, an order-of-magnitude reduction of grain-boundary shear strength due to amorphization, combined with tensile-strength reduction, allows the crack tip to always find an easy propagation path.

  14. Ultrathin phase-change coatings on metals for electrothermally tunable colors

    NASA Astrophysics Data System (ADS)

    Bakan, Gokhan; Ayas, Sencer; Saidzoda, Tohir; Celebi, Kemal; Dana, Aykutlu

    2016-08-01

    Metal surfaces coated with ultrathin lossy dielectrics enable color generation through strong interferences in the visible spectrum. Using a phase-change thin film as the coating layer offers tuning the generated color by crystallization or re-amorphization. Here, we study the optical response of surfaces consisting of thin (5-40 nm) phase-changing Ge2Sb2Te5 (GST) films on metal, primarily Al, layers. A color scale ranging from yellow to red to blue that is obtained using different thicknesses of as-deposited amorphous GST layers turns dim gray upon annealing-induced crystallization of the GST. Moreover, when a relatively thick (>100 nm) and lossless dielectric film is introduced between the GST and Al layers, optical cavity modes are observed, offering a rich color gamut at the expense of the angle independent optical response. Finally, a color pixel structure is proposed for ultrahigh resolution (pixel size: 5 × 5 μm2), non-volatile displays, where the metal layer acting like a mirror is used as a heater element. The electrothermal simulations of such a pixel structure suggest that crystallization and re-amorphization of the GST layer using electrical pulses are possible for electrothermal color tuning.

  15. Electron Cloud in Steel Beam Pipe vs Titanium Nitride Coated and Amorphous Carbon Coated Beam Pipes in Fermilab's Main Injector

    SciTech Connect

    Backfish, Michael

    2013-04-01

    This paper documents the use of four retarding field analyzers (RFAs) to measure electron cloud signals created in Fermilab’s Main Injector during 120 GeV operations. The first data set was taken from September 11, 2009 to July 4, 2010. This data set is used to compare two different types of beam pipe that were installed in the accelerator. Two RFAs were installed in a normal steel beam pipe like the rest of the Main Injector while another two were installed in a one meter section of beam pipe that was coated on the inside with titanium nitride (TiN). A second data run started on August 23, 2010 and ended on January 10, 2011 when Main Injector beam intensities were reduced thus eliminating the electron cloud. This second run uses the same RFA setup but the TiN coated beam pipe was replaced by a one meter section coated with amorphous carbon (aC). This section of beam pipe was provided by CERN in an effort to better understand how an aC coating will perform over time in an accelerator. The research consists of three basic parts: (a) continuously monitoring the conditioning of the three different types of beam pipe over both time and absorbed electrons (b) measurement of the characteristics of the surrounding magnetic fields in the Main Injector in order to better relate actual data observed in the Main Injector with that of simulations (c) measurement of the energy spectrum of the electron cloud signals using retarding field analyzers in all three types of beam pipe.

  16. Amorphous metal-organic frameworks for drug delivery.

    PubMed

    Orellana-Tavra, Claudia; Baxter, Emma F; Tian, Tian; Bennett, Thomas D; Slater, Nigel K H; Cheetham, Anthony K; Fairen-Jimenez, David

    2015-09-21

    We report the encapsulation of the hydrophilic model molecule calcein in the Zr-based MOF UiO-66, followed by amorphization of the framework by ball-milling. We show controlled release of calcein over more than 30 days, compared with the 2 day release period from crystalline UiO-66.

  17. Synthesis and characterization of hydrogenated amorphous carbon-based tribological coatings

    NASA Astrophysics Data System (ADS)

    Zhao, Bo

    The development of low friction surfaces is needed to improve performance and energy efficiency for macroscopic and microscopic mechanical systems. Minimizing unwanted friction and wear can lead to dramatic economic and environmental benefits. Such research is an important approach to addressing the world's increasing energy concerns. Hydrogenated amorphous carbon (CHx) thin films are ideal for some tribological applications because of their low wear rates and low coefficients of friction. The primary goal of this research is to develop and characterize modified CHx coatings so that they can be used in a variety of applications in humid environments and under higher contact loads. Doping CHx films with a small amount of sulfur (CHx+S) enables them to achieve ultralow coefficients of friction in ambient humidity. Temperature-programmed desorption and quartz crystal microbalance were used to determine that sulfur reduces water adsorption onto the film surface. Sulfur-doped films showed a decrease in the activation energy for desorption of water, or weaker film-water bonding. This decrease causes a shorter residence time of water on the surface and less equilibrium water adsorption. At a given relative humidity, sulfur-doped films adsorbed less water than undoped films. Even at 90% relative humidity, sulfur-doped films adsorbed less than 1 monolayer of water. Sulfur acts to passivate dangling bonds at the film surface susceptible to oxidation and reduces the number of surface dipoles available to attract water. This enhanced hydrophobicity increases the contact angle of adsorbed water islands, which lowers the likelihood of coalescence into a water meniscus on the film surface. The decreased quantity and discontinuity of adsorbed water molecules are responsible for CHx+S being able to achieve lower friction in humid environments. Adding titanium diboride (TiB2) to the CHx coatings yielded films with improved mechanical properties. TiB2 and CH x were synthesized in

  18. Timescales and mechanisms of formation of amorphous silica coatings on fresh basalts at Kīlauea Volcano, Hawai'i

    NASA Astrophysics Data System (ADS)

    Chemtob, Steven M.; Rossman, George R.

    2014-10-01

    Young basalts from Kīlauea Volcano, Hawai'i, frequently feature opaque surface coatings, 1-80 μm thick, composed of amorphous silica and Fe-Ti oxides. These coatings are the product of interaction of the basaltic surface with volcanically-derived acidic fluids. Previous workers have identified these coatings in a variety of contexts on Hawai'i, but the timescales of coating development, coating growth rates, and factors controlling lateral coating heterogeneity were largely unconstrained. We sampled and analyzed young lava flows (of varying ages, from hours to ~ 40 years) along Kīlauea's southwest and east rift zones to characterize variation in silica coating properties across the landscape. Coating thickness varies as a function of flow age, flow surface type, and proximity to acid sources like local fissure vents and regional plumes emitted from Kīlauea Caldera and Pu'u Ō'ō. Silica coatings that form in immediate proximity to acid sources are more chemically pure than those forming in higher pH environments, which contain significant Al and Fe. Incipient siliceous alteration was observed on basalt surfaces as young as 8 days old, but periods of a year or more are required to develop contiguous coatings with obvious opaque coloration. Inferred coating growth rates vary with environmental conditions but were typically 1-5 μm/year. Coatings form preferentially on flow surfaces with glassy outer layers, such as spatter ramparts, volcanic bombs, and dense pahoehoe breakouts, due to glass strain weakening during cooling. Microtextural evidence suggests that the silica coatings form both by in situ dissolution-reprecipitation and by deposition of silica mobilized in solution. Thin films of water, acidified by contact with volcanic vapors, dissolved near-surface basalt, then precipitated amorphous silica in place, mobilizing more soluble cations. Additional silica was transported to and deposited on the surface by silica-bearing altering fluids derived from the

  19. Replication of surface features from a master model to an amorphous metallic article

    DOEpatents

    Johnson, William L.; Bakke, Eric; Peker, Atakan

    1999-01-01

    The surface features of an article are replicated by preparing a master model having a preselected surface feature thereon which is to be replicated, and replicating the preselected surface feature of the master model. The replication is accomplished by providing a piece of a bulk-solidifying amorphous metallic alloy, contacting the piece of the bulk-solidifying amorphous metallic alloy to the surface of the master model at an elevated replication temperature to transfer a negative copy of the preselected surface feature of the master model to the piece, and separating the piece having the negative copy of the preselected surface feature from the master model.

  20. Nanoelectromechanical digital logic circuits using curved cantilever switches with amorphous-carbon-coated contacts

    NASA Astrophysics Data System (ADS)

    Ayala, Christopher L.; Grogg, Daniel; Bazigos, Antonios; Bleiker, Simon J.; Fernandez-Bolaños, Montserrat; Niklaus, Frank; Hagleitner, Christoph

    2015-11-01

    Nanoelectromechanical (NEM) switches have the potential to complement or replace traditional CMOS transistors in the area of ultra-low-power digital electronics. This paper reports the demonstration of prototype circuits including the first 3-stage ring oscillator built using cell-level digital logic elements based on curved NEM switches. The ring oscillator core occupies an area of 30 μm × 10 μm using 6 NEM switches. Each NEM switch device has a footprint of 5 μm × 3 μm, an air gap of 60 μm and is coated with amorphous carbon (a-C) for reliable operation. The ring oscillator operates at a frequency of 6.7 MHz, and confirms the simulated inverter propagation delay of 25 ns. The successful fabrication and measurement of this demonstrator are key milestones on the way towards an optimized, scaled technology with sub-nanosecond switching times, lower operating voltages and VLSI implementation.

  1. Tribocharging phenomena in hard disk amorphous carbon coatings with and without perfluoropolyether lubricants

    SciTech Connect

    van den Oetelaar, Ronald J.A.; Xu, Lei; Ogletree, D. Frank; Salmeron, Miquel; Tang, Hung; Gui, Jing

    2000-08-01

    Scanning polarization force microscopy was used to study changes in surface potential (tribocharging) caused by the contact between a tungsten carbide tip and the amorphous carbon coating of a hard disk,both when bare and when covered with Zdol-TX lubricant. The surface potential change produced by tip contact decays with time at a rate that is strongly dependent on lubricant coverage, and on the presence of oxygen and water vapor in the environment. Two different charging mechanisms are proposed. One involves chemical modification of the surface by removal of oxygen bound to the surface. This gives rise to a potential change that decays with time. Another mechanism involves trapping of charge in states within the energy gap of the insulating carbon film. The potential change due to this trapped charge does not decay over periods much greater than 1 hour.

  2. Amorphous mixed-metal hydroxide nanostructures for advanced water oxidation catalysts

    NASA Astrophysics Data System (ADS)

    Gao, Y. Q.; Liu, X. Y.; Yang, G. W.

    2016-02-01

    The design of highly efficient, durable, and earth-abundant catalysts for the oxygen evolution reaction (OER) is crucial in order to promote energy conversion and storage processes. Here, we synthesize amorphous mixed-metal (Ni-Fe) hydroxide nanostructures with a homogeneous distribution of Ni/Fe as well as a tunable Ni/Fe ratio by a simple, facile, green and low-cost electrochemical technique, and we demonstrate that the synthesized amorphous nanomaterials possess ultrahigh activity and super long-term cycle stability in the OER process. The amorphous Ni0.71Fe0.29(OH)x nanostructure affords a current density of 10 mA cm-2 at an overpotential of a mere 0.296 V and a small Tafel slope of 58 mV dec-1, while no deactivation is detected in the CV testing even up to 30 000 cycles, which suggests the promising application of these amorphous nanomaterials in electrochemical oxidation. Meanwhile, the distinct catalytic activities among these amorphous Ni-Fe hydroxide nanostructures prompts us to take notice of the composition of the alloy hydroxides/oxides when studying their catalytic properties, which opens an avenue for the rational design and controllable preparation of such amorphous nanomaterials as advanced OER electrocatalysts.The design of highly efficient, durable, and earth-abundant catalysts for the oxygen evolution reaction (OER) is crucial in order to promote energy conversion and storage processes. Here, we synthesize amorphous mixed-metal (Ni-Fe) hydroxide nanostructures with a homogeneous distribution of Ni/Fe as well as a tunable Ni/Fe ratio by a simple, facile, green and low-cost electrochemical technique, and we demonstrate that the synthesized amorphous nanomaterials possess ultrahigh activity and super long-term cycle stability in the OER process. The amorphous Ni0.71Fe0.29(OH)x nanostructure affords a current density of 10 mA cm-2 at an overpotential of a mere 0.296 V and a small Tafel slope of 58 mV dec-1, while no deactivation is detected in the CV

  3. Multi-layer laser solid forming of Zr65Al7.5Ni10Cu17.5 amorphous coating: Microstructure and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Gan, Yu; Wang, Wenxian; Guan, Zhuosen; Cui, Zeqin

    2015-06-01

    Multi-layer Zr65Al7.5Ni10Cu17.5 amorphous coatings were produced by laser solid forming on A283 substrate. The coatings with few pores and free of cracks had good metallurgical bonding with the substrate. The microstructural characterization, phase composition, chemical component distribution and corrosion behavior of the coatings were investigated. The results revealed that the amorphization degree increased from the substrate to the coating surface mainly due to the dilution and stir influence from the melted substrate. In the five layers coating, the volume fraction of amorphous phase in the 5th layer, 3rd layer and 1st layer was about 77%, 64% and 49% respectively. With regard to corrosion property, potentiodynamic polarization plots, Nyquist plots and the equivalent circuits were employed in 3.5 wt% sodium chloride solution. Attributing to the presence of amorphous phase and passivation, the LSF coatings exhibit excellent corrosion resistance.

  4. Assessment of ceramic coatings for metal fuel melting crucible

    SciTech Connect

    Kim, Ki-Hwan; Song, Hoon; Kim, Jong-Hwan; Oh, Seok-Jin; Kim, Hyung-Tae; Lee, Chan-Bock

    2013-07-01

    The objective of this study is to develop a coating method and material for crucibles to prevent material interactions with the U-Zr/U-TRU-Zr fuels during the manufacturing of SFR fuels. Refractory coatings were applied to niobium substrates by vacuum plasma-spray coating method. Melt dipping tests conducted were the coated rods lowered into the fuel melt at 1600 C. degrees, and withdrawn and cooled outside the crucible in the inert atmosphere of the induction furnace. Melt dipping tests of the coated Nb rods indicated that plasma-sprayed Y{sub 2}O{sub 3} coating doesn't form significant reaction layer between fuel melt and coating layer. Melt dipping tests of the coated Nb rods showed that TiC, TaC, and Y{sub 2}O{sub 3} coatings exhibited the promising performance among other ceramic coatings. These materials could be promising candidate materials for the reusable melt crucible of metal fuel for SFR. In addition, in order to develop the vacuum plasma-spray coating method for re-usable crucible of metal fuel slugs to be overcome the issue of thermal expansion mismatch between coating material and crucible, various combinations of coating conditions were investigated to find the bonding effect on the substrate in pursuit of more effective ways to withstand the thermal stresses. It is observed that most coating methods maintained sound coating state in U-Zr melt. (authors)

  5. Impact Ignition and Combustion Behavior of Amorphous Metal-Based Reactive Composites

    NASA Astrophysics Data System (ADS)

    Mason, Benjamin; Groven, Lori; Son, Steven

    2013-06-01

    Recently published molecular dynamic simulations have shown that metal-based reactive powder composites consisting of at least one amorphous component could lead to improved reaction performance due to amorphous materials having a zero heat of fusion, in addition to having high energy densities and potential uses such as structural energetic materials and enhanced blast materials. In order to investigate the feasibility of these systems, thermochemical equilibrium calculations were performed on various amorphous metal/metalloid based reactive systems with an emphasis on commercially available or easily manufactured amorphous metals, such as Zr and Ti based amorphous alloys in combination with carbon, boron, and aluminum. Based on the calculations and material availability material combinations were chosen. Initial materials were either mixed via a Resodyn mixer or mechanically activated using high energy ball milling where the microstructure of the milled material was characterized using x-ray diffraction, optical microscopy and scanning electron microscopy. The mechanical impact response and combustion behavior of select reactive systems was characterized using the Asay shear impact experiment where impact ignition thresholds, ignition delays, combustion velocities, and temperatures were quantified, and reported. Funding from the Defense Threat Reduction Agency (DTRA), Grant Number HDTRA1-10-1-0119. Counter-WMD basic research program, Dr. Suhithi M. Peiris, program director is gratefully acknowledged.

  6. Near-infrared–driven decomposition of metal precursors yields amorphous electrocatalytic films

    PubMed Central

    Salvatore, Danielle A.; Dettelbach, Kevan E.; Hudkins, Jesse R.; Berlinguette, Curtis P.

    2015-01-01

    Amorphous metal-based films lacking long-range atomic order have found utility in applications ranging from electronics applications to heterogeneous catalysis. Notwithstanding, there is a limited set of fabrication methods available for making amorphous films, particularly in the absence of a conducting substrate. We introduce herein a scalable preparative method for accessing oxidized and reduced phases of amorphous films that involves the efficient decomposition of molecular precursors, including simple metal salts, by exposure to near-infrared (NIR) radiation. The NIR-driven decomposition process provides sufficient localized heating to trigger the liberation of the ligand from solution-deposited precursors on substrates, but insufficient thermal energy to form crystalline phases. This method provides access to state-of-the-art electrocatalyst films, as demonstrated herein for the electrolysis of water, and extends the scope of usable substrates to include nonconducting and temperature-sensitive platforms. PMID:26601148

  7. Plasma sprayed and electrospark deposited zirconium metal diffusion barrier coatings

    SciTech Connect

    Hollis, Kendall J; Pena, Maria I

    2010-01-01

    Zirconium metal coatings applied by plasma spraying and electrospark deposition (ESD) have been investigated for use as diffusion barrier coatings on low enrichment uranium fuel for research nuclear reactors. The coatings have been applied to both stainless steel as a surrogate and to simulated nuclear fuel uranium-molybdenum alloy substrates. Deposition parameter development accompanied by coating characterization has been performed. The structure of the plasma sprayed coating was shown to vary with transferred arc current during deposition. The structure of ESD coatings was shown to vary with the capacitance of the deposition equipment.

  8. Process for forming a metal compound coating on a substrate

    DOEpatents

    Sharp, D.J.; Vernon, M.E.; Wright, S.A.

    1988-06-29

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  9. Process for forming a metal compound coating on a substrate

    DOEpatents

    Sharp, Donald J.; Vernon, Milton E.; Wright, Steven A.

    1991-01-01

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  10. Dynamic response of laser ablative shock waves from coated and uncoated amorphous Boron nanoparticles

    NASA Astrophysics Data System (ADS)

    Paturi, Prem Kiran; Chelikani, Leela; Pinnoju, Venkateshwarlu; Verma, Pankaj; Singh, Raja V.; Acrhem Collaboration; Hemrl Collaboration

    2015-06-01

    Nanoparticles (NP) improve the performance of solid rocket motors with increased burning rate and lower ignition threshold owing to their larger surface area. We present spatio-temporal evolution of laser ablative shock waves (LASWs) from compacted amorphous Boron (B) and Lithium Fluoride coated Boron (LiF-B) of 70-110nm sizes that were compacted to form pellets. Thickness of the LiF coating is 5.5 +/- 1 nm in LiF-B. Laser pulses from second harmonic of Nd:YAG laser (532 nm, 7 ns) are used to generate LASWs expanding in ambient air. The precise time of energy release from the pellets under extreme ablative pressures is studied using shadowgraphy with a temporal resolution of 1.5 ns. Different nature of the shock front (SF) following Sedov-Taylor theory, before and after detachment, indicated two specific time dependent stages of energy release. From the position of SF, velocity behind the SF, similar to that of exhaust velocity is measured. Specific impulse of 241 +/- 5 and 201 +/- 4 sec for LiF-B and B, respectively, at a delay of 0.8 μs from shock inducing laser pulse makes them potential candidates for laser based micro thruster applications. The work is supported by Defence Research and Developement Organization, India through Grants-in-Aid Program.

  11. Bulk formation of metallic glasses and amorphous silicon from the melt

    NASA Technical Reports Server (NTRS)

    Spaepen, F.

    1984-01-01

    Procedures and compositions for producing metallic glasses in bulk at slow cooling rates were investigated. An attempt was made to form the amorphous phase of the tetrahedrally coordinated elements (Si or Ge) by undercooling the melt. The crystal nucleation behavior of pure liquids and glass formers were examined.

  12. Amorphous mixed-metal hydroxide nanostructures for advanced water oxidation catalysts.

    PubMed

    Gao, Y Q; Liu, X Y; Yang, G W

    2016-03-01

    The design of highly efficient, durable, and earth-abundant catalysts for the oxygen evolution reaction (OER) is crucial in order to promote energy conversion and storage processes. Here, we synthesize amorphous mixed-metal (Ni-Fe) hydroxide nanostructures with a homogeneous distribution of Ni/Fe as well as a tunable Ni/Fe ratio by a simple, facile, green and low-cost electrochemical technique, and we demonstrate that the synthesized amorphous nanomaterials possess ultrahigh activity and super long-term cycle stability in the OER process. The amorphous Ni0.71Fe0.29(OH)x nanostructure affords a current density of 10 mA cm(-2) at an overpotential of a mere 0.296 V and a small Tafel slope of 58 mV dec(-1), while no deactivation is detected in the CV testing even up to 30 000 cycles, which suggests the promising application of these amorphous nanomaterials in electrochemical oxidation. Meanwhile, the distinct catalytic activities among these amorphous Ni-Fe hydroxide nanostructures prompts us to take notice of the composition of the alloy hydroxides/oxides when studying their catalytic properties, which opens an avenue for the rational design and controllable preparation of such amorphous nanomaterials as advanced OER electrocatalysts. PMID:26864279

  13. Analysis of metal/film and novel metal/amorphous selenium portal detectors

    NASA Astrophysics Data System (ADS)

    Falco, Tony

    Measurements of modulation transfer function (MTF), noise power spectrum (NPS), and detective quantum efficiency (DQE) for metal/film portal detectors are reported for the Cobalt-60 and 10 MV spectra. The detectors consist of a double-emulsion portal film secured between plates of aluminum, copper, brass or lead with thicknesses from 0 to 4.81 mm. The study of MTF, NPS, and DQE shows that both photons and secondary electrons produced within the front-plate and backscattered electrons from the back- plate affect metal/film portal imaging. Study of DQE indicates that the best portal detectors are those without back-plates, and with high density front-plates with thicknesses less than the maximum electron range. This MTF data was modeled with the logit analysis. It is shown that the parameters resulting from the logit analysis depend on the mass thickness and the atomic number of the metal plates. Metal/amorphous selenium (a-Se) electrostatic-based detectors have been developed for portal imaging. The detectors consist of a-Se photoconductive layers of varied thicknesses deposited on plates of varying thicknesses of aluminum, copper, and stainless steel. The metal-plates of the detectors face the incident 6 MV and Co-60 photon spectra during imaging. The sensitivity of the a-Se detectors to dose, electric field across the a- Se layer, plate type, and a-Se thickness is studied. A model showing a cubic relationship between the a-Se latent surface voltage and dose is derived and experimentally verified. A contrast-detail phantom is used to study the image quality and contrast-resolution characteristics of the metal/a-Se detectors. The metal/a- Se detectors produce better quality contrast-detailed images at a considerably lower dose than that offered by the other commercial available portal systems, mainly due to the low inherent noise of the novel detectors. A semi-automatic technique for the direct set-up alignment of radiosurgical circular fields from an isocentric

  14. Electron beam-induced nanopatterning of multilayer graphene and amorphous carbon films with metal layers

    SciTech Connect

    Rodriguez-Manzo, Julio A.; Banhart, Florian

    2011-05-02

    Thin Co and Ni lamellae grow under electron irradiation of metal crystals supported on multilayer graphene or amorphous carbon films. The lateral growth of a lamella from a source crystal is achieved by directing an electron beam to the periphery of the metal crystal and moving the beam over the surrounding carbon. Patterns of linear, branched, or ringlike metal lamellae can be created. The patterning is carried out in situ in a transmission electron microscope, allowing simultaneous structuring and imaging. The process is driven by the metal-carbon interaction at a beam-activated carbon surface.

  15. Nanometer-thick amorphous-SnO2 layer as an oxygen barrier coated on a transparent AZO electrode

    NASA Astrophysics Data System (ADS)

    Lee, Hee Sang; Woo, Seong Ihl

    2016-07-01

    It is necessary for transparent conducting electrodes used in dye-sensitized or perovskite solar cells to have high thermal stability which is required when TiO2 is coated on the electrode. AZO films with their low-cost and good TCO properties are unfortunately unstable above 300 °C in air because of adsorbed oxygen. In this paper, the thermal stability of AZO films is enhanced by depositing an oxygen barrier on AZO films to block the oxygen. As the barrier material, SnO2 is used due to its high heat stability, electrical conductivity, and transmittance. Moreover, when the SnO2 is grown as amorphous phase, the protective effect become greater than the crystalline phase. The thermal stability of the amorphous-SnO2/AZO films varies depending on the thickness of the amorphous SnO2 layer. Because of the outstanding oxygen blocking properties of amorphous SnO2, its optimal thickness is very thin and it results in only a slight decrease in transmittance. The sheet resistance of the amorphous-SnO2/AZO film is 5.4 Ω sq-1 after heat treatment at 500 °C for 30 min in air and the average transmittance in the visible region is 83.4%. The results show that the amorphous-SnO2/AZO films have thermal stability with excellent electrical and optical properties. [Figure not available: see fulltext.

  16. Tribocorrosion Behavior of Fe-Based Amorphous Composite Coating Reinforced by Al2O3 in 3.5% NaCl Solution

    NASA Astrophysics Data System (ADS)

    Yasir, Muhammad; Zhang, Cheng; Wang, Wei; Zhang, Zhi-Wei; Liu, Lin

    2016-09-01

    Although corrosion and friction/wear behavior of Fe-based amorphous coatings and their composites has been extensively studied during the past decade, there is very limited work related to tribocorrosion behavior. In this paper, the tribocorrosion behavior of a Fe-based amorphous composite coating reinforced with 20 wt.% Al2O3 particles was investigated in a 3.5% NaCl solution on a ball-on-disk tester and was compared to the monolithic amorphous coating and 316L stainless steel (SS). The results showed that the amorphous composite coating exhibited the highest tribocorrosion resistance among the three materials tested, as evidenced by the lowest coefficient of friction (~0.3) and tribocorrosion wear rate (~1.2 × 10-5 mm3/N·m). In addition, potentiodynamic polarization measurements before and during tribocorrosion testing demonstrated that corrosion resistance of the amorphous composite coating was not influenced so much by mechanical loading compared to the amorphous coating and the 316L SS. Observations on the worn surface revealed a corrosion-wear- and oxidational-wear-dominated tribocorrosion mechanism for the composite coatings. The excellent tribocorrosion resistance of the composite coating results from the effect of chemically stable Al2O3 phase which resists oxidation and delamination during sliding, along with poor wettability with corrosive NaCl droplets.

  17. Formulating Precursors for Coating Metals and Ceramics

    NASA Technical Reports Server (NTRS)

    Morales, Wilfredo; Gatica, Jorge E.; Reye, John T.

    2005-01-01

    A protocol has been devised for formulating low-vapor-pressure precursors for protective and conversion coatings on metallic and ceramic substrates. The ingredients of a precursor to which the protocol applies include additives with phosphate esters, or aryl phosphate esters in solution. Additives can include iron, chromium, and/or other transition metals. Alternative or additional additives can include magnesium compounds to facilitate growth of films on substrates that do not contain magnesium. Formulation of a precursor begins with mixing of the ingredients into a high-vapor-pressure solvent to form a homogeneous solution. Then the solvent is extracted from the solution by evaporation - aided, if necessary, by vacuum and/or slight heating. The solvent is deemed to be completely extracted when the viscosity of the remaining solution closely resembles the viscosity of the phosphate ester or aryl phosphate ester. In addition, satisfactory removal of the solvent can be verified by means of a differential scanning calorimetry essay: the absence of endothermic processes for temperatures below 150 C would indicate that the residual solvent has been eliminated from the solution beyond a detectable dilution level.

  18. Long-term research in Japan: amorphous metals, metal oxide varistors, high-power semiconductors and superconducting generators

    SciTech Connect

    Hane, G.J.; Yorozu, M.; Sogabe, T.; Suzuki, S.

    1985-04-01

    The review revealed that significant activity is under way in the research of amorphous metals, but that little fundamental work is being pursued on metal oxide varistors and high-power semiconductors. Also, the investigation of long-term research program plans for superconducting generators reveals that activity is at a low level, pending the recommendations of a study currently being conducted through Japan's Central Electric Power Council.

  19. Novel nanometer-level uniform amorphous carbon coating for boron powders by direct pyrolysis of coronene without solvent.

    PubMed

    Ye, ShuJun; Song, MingHui; Kumakura, Hiroaki

    2015-01-30

    A 3 nm coronene coating and a 4 nm amorphous carbon coating with a uniform shell-core encapsulation structure for nanosized boron (B) powders are formed by a simple process in which coronene is directly mixed with boron particles without a solvent and heated at 520 °C for 1 h or at 630 °C for 3 h in a vacuum-sealed silica tube. Coronene has a melting point lower than its decomposition temperature, which enables liquid coronene to cover B particles by liquid diffusion and penetration without the need for a solvent. The diffusion and penetration of coronene can extend to the boundaries of particles and to inside the agglomerated nanoparticles to form a complete shell-core encapsulated structure. As the temperature is increased, thermal decomposition of coronene on the B particles results in the formation of a uniform amorphous carbon coating layer. This novel and simple nanometer-level uniform amorphous carbon coating method can possibly be applied to many other powders; thus, it has potential applications in many fields at low cost.

  20. Amorphous GeOx-Coated Reduced Graphene Oxide Balls with Sandwich Structure for Long-Life Lithium-Ion Batteries.

    PubMed

    Choi, Seung Ho; Jung, Kyeong Youl; Kang, Yun Chan

    2015-07-01

    Amorphous GeOx-coated reduced graphene oxide (rGO) balls with sandwich structure are prepared via a spray-pyrolysis process using polystyrene (PS) nanobeads as sacrificial templates. This sandwich structure is formed by uniformly coating the exterior and interior of few-layer rGO with amorphous GeOx layers. X-ray photoelectron spectroscopy analysis reveals a Ge:O stoichiometry ratio of 1:1.7. The amorphous GeOx-coated rGO balls with sandwich structure have low charge-transfer resistance and fast Li(+)-ion diffusion rate. For example, at a current density of 2 A g(-1), the GeOx-coated rGO balls with sandwich and filled structures and the commercial GeO2 powders exhibit initial charge capacities of 795, 651, and 634 mA h g(-1), respectively; the corresponding 700th-cycle charge capacities are 758, 579, and 361 mA h g(-1). In addition, at a current density of 5 A g(-1), the rGO balls with sandwich structure have a 1600th-cycle reversible charge capacity of 629 mA h g(-1) and a corresponding capacity retention of 90.7%, as measured from the maximum reversible capacity at the 100th cycle.

  1. Amorphization induced by focused ion beam milling in metallic and electronic materials.

    PubMed

    Huh, Yoon; Hong, Ki Jung; Shin, Kwang Soo

    2013-08-01

    Focused ion beam (FIB) milling using high-energy gallium ions is widely used in the preparation of specimens for transmission electron microscopy (TEM). However, the energetic ion beam induces amorphization on the edge of specimens during milling, resulting in a mischievous influence on the clearness of high-quality transmission electron micrographs. In this work, the amorphization induced by the FIB milling was investigated by TEM for three kinds of materials, metallic materials in bulk shape, and semiconductive and electronic ceramic materials as a substrate for the deposition of thin films.

  2. Amorphous Fe2O3 nanoshells coated on carbonized bacterial cellulose nanofibers as a flexible anode for high-performance lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Huang, Yang; Lin, Zixia; Zheng, Mingbo; Wang, Tianhe; Yang, Jiazhi; Yuan, Fanshu; Lu, Xiaoyu; Liu, Lin; Sun, Dongping

    2016-03-01

    A three-dimensional (3D) carbonaceous aerogel derived from biomass bacterial cellulose (BC) is introduced as a flexible framework for iron oxides in Li-ion batteries (LIBs). The 3D carbonized BC (CBC) with highly interconnected nanofibrous structure exhibits good electrical conductivity and mechanical stability. The amorphous Fe2O3 is tightly coated on the nanofibers of CBC through a simple in situ thermal decomposition method. The obtained amorphous Fe2O3 anode (denoted as A-Fe2O3@CBC) exhibits stable cycling performance and high rate capability when assembled into a half-cell, which is supposed to benefit from the well-dispersed Fe2O3 nanoshells and the hierarchical pores in A-Fe2O3@CBC composite. The rational design of the nanostructure could improve the transportation of electrons/ions and effectively alleviate volume changes of Fe2O3 during the electrochemical cycling. Meanwhile, the amorphous nature of the Fe2O3 in anode provides an enhanced capacitive-like lithium storage and flexible structure of the active materials, resulting in much higher specific capacity and longer cycle life when compared with its crystalline counterpart. This work provides a promising approach to design and construct the flexible metal oxide anode materials based on 3D carbonaceous aerogel for high-performance LIBs.

  3. Investigation of thermally evaporated high resistive B-doped amorphous selenium alloy films and metal contact studies

    NASA Astrophysics Data System (ADS)

    Oner, Cihan; Nguyen, Khai V.; Pak, Rahmi O.; Mannan, Mohammad A.; Mandal, Krishna C.

    2015-08-01

    Amorphous selenium (a-Se) alloy materials with arsenic, chlorine, boron, and lithium doping were synthesized for room temperature nuclear radiation detector applications using an optimized alloy composition for enhanced charge transport properties. A multi-step synthetic process has been implemented to first synthesize Se-As and Se-Cl master alloys from zone-refined Se (~ 7N), and then synthesized the final alloys for thermally evaporated large-area thin-film deposition on oxidized aluminum (Al/Al2O3) and indium tin oxide (ITO) coated glass substrates. Material purity, morphology, and compositional characteristics of the alloy materials and films were examined using glow discharge mass spectroscopy (GDMS), inductively coupled plasma mass spectroscopy (ICP-MS), differential scanning calorimetry (DSC), x-ray photoelectron spectroscopy (XPS), x-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive analysis by x-rays (EDAX). Current-Voltage (I-V) measurements were carried out to confirm very high resistivity of the alloy thin-films. We have further investigated the junction properties of the alloy films with a wide variety of metals with different work functions (Au, Ni, W, Pd, Cu, Mo, In, and Sn). The aim was to investigate whether the choice of metal can improve the performance of fabricated detectors by minimizing the dark leakage current. For various metal contacts, we have found significant dependencies of metal work functions on current transients by applying voltages from -800 V to +1000 V.

  4. Superior Tensile Ductility in Bulk Metallic Glass with Gradient Amorphous Structure

    PubMed Central

    Wang, Q.; Yang, Y.; Jiang, H.; Liu, C. T.; Ruan, H. H.; Lu, J.

    2014-01-01

    Over centuries, structural glasses have been deemed as a strong yet inherently ‘brittle’ material due to their lack of tensile ductility. However, here we report bulk metallic glasses exhibiting both a high strength of ~2 GPa and an unprecedented tensile elongation of 2–4% at room temperature. Our experiments have demonstrated that intense structural evolution can be triggered in theses glasses by the carefully controlled surface mechanical attrition treatment, leading to the formation of gradient amorphous microstructures across the sample thickness. As a result, the engineered amorphous microstructures effectively promote multiple shear banding while delay cavitation in the bulk metallic glass, thus resulting in superior tensile ductility. The outcome of our research uncovers an unusual work-hardening mechanism in monolithic bulk metallic glasses and demonstrates a promising yet low-cost strategy suitable for producing large-sized, ultra-strong and stretchable structural glasses. PMID:24755683

  5. Development and characterization of high temperature stable Ta-W-Si-C amorphous metal gates

    SciTech Connect

    Grubbs, Melody E.; Clemens, Bruce M.; Zhang Xiao; Deal, Michael; Nishi, Yoshio

    2010-11-29

    Threshold voltage variability ({sigma}{sub Vth}) due to the polycrystalline nature of current metal gates has been identified as a problem in future generations of complementary metal oxide semiconductor (CMOS) devices. Amorphous metal Ta{sub 40}W{sub 40}Si{sub 10}C{sub 10} gates are introduced in this work as a remedy. It was found that Ta-W-Si-C films remain amorphous at temperatures as high as 1120 deg. C, have n-type work functions, and are stable on HfO{sub 2}. This alloy is a promising gate-first compatible material that has the potential to significantly reduce {sigma}{sub Vth}.

  6. Effects of amorphous silica coating on cerium oxide nanoparticles induced pulmonary responses

    PubMed Central

    Ma, Jane; Mercer, Robert R.; Barger, Mark; Schwegler-Berry, Diane; Cohen, Joel M.; Demokritou, Philip; Castranova, Vincent

    2015-01-01

    Recently cerium compounds have been used in a variety of consumer products, including diesel fuel additives, to increase fuel combustion efficiency and decrease diesel soot emissions. However, cerium oxide (CeO2) nanoparticles have been detected in the exhaust, which raises a health concern. Previous studies have shown that exposure of rats to nanoscale CeO2 by intratracheal instillation (IT) induces sustained pulmonary inflammation and fibrosis. In the present study, male Sprague–Dawley rats were exposed to CeO2 or CeO2 coated with a nano layer of amorphous SiO2 (aSiO2/CeO2) by a single IT and sacrificed at various times post-exposure to assess potential protective effects of the aSiO2 coating. The first acellular bronchoalveolar lavage (BAL) fluid and BAL cells were collected and analyzed from all exposed animals. At the low dose (0.15 mg/kg), CeO2 but not aSiO2/CeO2 exposure induced inflammation. However, at the higher doses, both particles induced a dose-related inflammation, cytotoxicity, inflammatory cytokines, matrix metalloproteinase (MMP)-9, and tissue inhibitor of MMP at 1 day post-exposure. Morphological analysis of lung showed an increased inflammation, surfactant and collagen fibers after CeO2 (high dose at 3.5 mg/kg) treatment at 28 days post-exposure. aSiO2 coating significantly reduced CeO2-induced inflammatory responses in the airspace and appeared to attenuate phospholipidosis and fibrosis. Energy dispersive X-ray spectroscopy analysis showed Ce and phosphorous (P) in all particle-exposed lungs, whereas Si was only detected in aSiO2/CeO2-exposed lungs up to 3 days after exposure, suggesting that aSiO2 dissolved off the CeO2 core, and some of the CeO2 was transformed to CePO4 with time. These results demonstrate that aSiO2 coating reduce CeO2-induced inflammation, phospholipidosis and fibrosis. PMID:26210349

  7. Predicting catalyst-support interactions between metal nanoparticles and amorphous silica supports

    NASA Astrophysics Data System (ADS)

    Ewing, Christopher S.; Veser, Götz; McCarthy, Joseph J.; Lambrecht, Daniel S.; Johnson, J. Karl

    2016-10-01

    Metal-support interactions significantly affect the stability and activity of supported catalytic nanoparticles (NPs), yet there is no simple and reliable method for estimating NP-support interactions, especially for amorphous supports. We present an approach for rapid prediction of catalyst-support interactions between Pt NPs and amorphous silica supports for NPs of various sizes and shapes. We use density functional theory calculations of 13 atom Pt clusters on model amorphous silica supports to determine linear correlations relating catalyst properties to NP-support interactions. We show that these correlations can be combined with fast discrete element method simulations to predict adhesion energy and NP net charge for NPs of larger sizes and different shapes. Furthermore, we demonstrate that this approach can be successfully transferred to Pd, Au, Ni, and Fe NPs. This approach can be used to quickly screen stability and net charge transfer and leads to a better fundamental understanding of catalyst-support interactions.

  8. Evaluation of volatile organic compound reduction technologies for metal coatings

    SciTech Connect

    Wang, Y.; Huang, E.W.

    1997-12-31

    Under the sponsorship of California Air Resources Board, AeroVironment Environmental Services, Inc. (AVES) is currently conducting a study to demonstrate a new zero-VOC Industrial Maintenance Metal Coating. This new technology can help the coating industry reduce emissions of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). In a previous study conducted by AVES, current VOCs technologies available on the market for metal parts and product coatings were evaluated for compliance with the South Coast Air Quality Management District (SCAQMD) proposed Rule 1107 (Metal Parts and Product Coatings). There are low-VOC coating products available for industries of interest. For general metal coating applications, certain coating products can comply with current SCAQMD Rule 1107 VOC limits. Some of the low-VOC products that are considered as a substitute or an alternative to high-VOC petroleum-based products are summarized. The current available emerging technologies offer a great opportunity for emission reduction through a gradual shift from high to low/no VOC coatings. By phasing in low/no VOC coatings, industries will be able to reduce energy use and air emissions without installation of add-on controls.

  9. High temperature glass coatings for superalloys and refractory metals

    NASA Technical Reports Server (NTRS)

    Chapman, J. W.; Grekila, R. B.; Hirayama, C.; Mattox, D. M.

    1970-01-01

    New glasses are used as protective coatings on metals and alloys susceptible to oxidation at high temperatures in oxidizing atmospheres. Glasses are stable and solid at temperatures up to 1000 deg C, adhere well to metal surfaces, and are usable for metals with broad range of expansion coefficients.

  10. The Corrosion Resistance of Fe-Based Amorphous Metals: Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 and Other Compositions

    SciTech Connect

    Farmer, J; Haslam, J; Day, S; Lian, T; Saw, C; Hailey, P; Choi, J; Rebak, R; Payer, J; Blue, C; Peters, W; Branagan, D

    2007-07-09

    Several Fe-based amorphous metals were developed with good corrosion resistance. These materials have been produced as melt-spun ribbons, ingots, and thermal-spray coatings. Cyclic polarization has been conducted in several aggressive environments, at ambient temperature, as well as temperatures approaching the boiling points of the test solutions. The hypothesis that the corrosion resistance of iron-based amorphous metals can be enhanced through application of heuristic principles related to the additions of chromium, molybdenum, tungsten has been tested and found to have merit. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature.

  11. Optical coatings of variable refractive index and high laser-resistance from physical-vapor-deposited perfluorinated amorphous polymer

    DOEpatents

    Chow, Robert; Loomis, Gary E.; Thomas, Ian M.

    1999-01-01

    Variable index optical single-layers, optical multilayer, and laser-resistant coatings were made from a perfluorinated amorphous polymer material by physical vapor deposition. This was accomplished by physically vapor depositing a polymer material, such as bulk Teflon AF2400, for example, to form thin layers that have a very low refractive index (.about.1.10-1.31) and are highly transparent from the ultra-violet through the near infrared regime, and maintain the low refractive index of the bulk material. The refractive index can be varied by simply varying one process parameter, either the deposition rate or the substrate temperature. The thus forming coatings may be utilized in anti-reflectors and graded anti-reflection coatings, as well as in optical layers for laser-resistant coatings at optical wavelengths of less than about 2000 nm.

  12. Optical coatings of variable refractive index and high laser-resistance from physical-vapor-deposited perfluorinated amorphous polymer

    DOEpatents

    Chow, R.; Loomis, G.E.; Thomas, I.M.

    1999-03-16

    Variable index optical single-layers, optical multilayer, and laser-resistant coatings were made from a perfluorinated amorphous polymer material by physical vapor deposition. This was accomplished by physically vapor depositing a polymer material, such as bulk Teflon AF2400, for example, to form thin layers that have a very low refractive index (ca. 1.10--1.31) and are highly transparent from the ultra-violet through the near infrared regime, and maintain the low refractive index of the bulk material. The refractive index can be varied by simply varying one process parameter, either the deposition rate or the substrate temperature. The thus forming coatings may be utilized in anti-reflectors and graded anti-reflection coatings, as well as in optical layers for laser-resistant coatings at optical wavelengths of less than about 2000 nm. 2 figs.

  13. Electrochemical Deposition of Metal-ceramic Composite Coating

    NASA Astrophysics Data System (ADS)

    Kan, Hong-Min; Feng, Xiao-Jun; Wu, Yuan-Yuan; Tian, Ping-Ping; Zhang, Ning

    2016-05-01

    Nano-composite electrodeposition can improve the organizational structure of composite coatings and significantly improve the quality of the coating. Metal-ceramic composite coatings have improved mechanical, chemical and oxidation resistance properties, such as corrosion resistance, abrasion resistance and heat resistance. Content and distribution of codeposited particles determine the quality and performance of the coating. The factors which influenced the amount and distribution of codeposited particles were reviewed. The amount and distribution of codeposited particles are influenced by many process parameters, such as electrolyte composition and operating parameters. Finally an insight of the coming efforts to develop metal-ceramic composite coating is provided. It is the focus of future research to resolve reunion nanoparticles and improve codeposition amount and uniformly distributed nanoparticles of the coating.

  14. Amorphous calcium phosphate nanospheres/polylactide composite coated tantalum scaffold: facile preparation, fast biomineralization and subchondral bone defect repair application.

    PubMed

    Zhou, Rong; Xu, Wei; Chen, Feng; Qi, Chao; Lu, Bing-Qiang; Zhang, Hao; Wu, Jin; Qian, Qi-Rong; Zhu, Ying-Jie

    2014-11-01

    Calcium phosphate (CaP) materials are widely used in various biomedical areas such as drug/gene delivery and bone repair/tissue engineering. In this study, amorphous CaP nanospheres synthesized by a simple co-precipitation method are used to prepare the CaP-polylactide (CaP-PLA) composite. Then, the as-prepared CaP-PLA composite is used to coat tantalum (Ta) plates and porous scaffolds. Compared with bare Ta plate, CaP-PLA coated Ta plates show a high performance of surface biomineralization in simulated body fluid (SBF). In addition, the hydrophilicity of the CaP-PLA coated Ta plates is significantly improved. CaP-PLA coated Ta plates with bovine serum albumin (BSA) are prepared and used for the investigation of BSA release in vitro. The experimental results indicate a sustained BSA release property and simultaneous biomineralization of the as-prepared BSA-containing CaP-PLA coated Ta plates. Furthermore, CaP-PLA coated Ta scaffolds are favorable for the human osteoblast-like MG63 cells adhesion and spreading. The vascular endothelial growth factor (VEGF) and transforming growth factor (TGF)-containing CaP-PLA coated porous Ta scaffolds are used for the study of rabbit subchondral bone defect repair, covering with autogeneic periosteums. The as-prepared CaP-PLA composite coated Ta scaffolds are useful to guide the bone regeneration in vivo.

  15. Amorphous calcium phosphate nanospheres/polylactide composite coated tantalum scaffold: facile preparation, fast biomineralization and subchondral bone defect repair application.

    PubMed

    Zhou, Rong; Xu, Wei; Chen, Feng; Qi, Chao; Lu, Bing-Qiang; Zhang, Hao; Wu, Jin; Qian, Qi-Rong; Zhu, Ying-Jie

    2014-11-01

    Calcium phosphate (CaP) materials are widely used in various biomedical areas such as drug/gene delivery and bone repair/tissue engineering. In this study, amorphous CaP nanospheres synthesized by a simple co-precipitation method are used to prepare the CaP-polylactide (CaP-PLA) composite. Then, the as-prepared CaP-PLA composite is used to coat tantalum (Ta) plates and porous scaffolds. Compared with bare Ta plate, CaP-PLA coated Ta plates show a high performance of surface biomineralization in simulated body fluid (SBF). In addition, the hydrophilicity of the CaP-PLA coated Ta plates is significantly improved. CaP-PLA coated Ta plates with bovine serum albumin (BSA) are prepared and used for the investigation of BSA release in vitro. The experimental results indicate a sustained BSA release property and simultaneous biomineralization of the as-prepared BSA-containing CaP-PLA coated Ta plates. Furthermore, CaP-PLA coated Ta scaffolds are favorable for the human osteoblast-like MG63 cells adhesion and spreading. The vascular endothelial growth factor (VEGF) and transforming growth factor (TGF)-containing CaP-PLA coated porous Ta scaffolds are used for the study of rabbit subchondral bone defect repair, covering with autogeneic periosteums. The as-prepared CaP-PLA composite coated Ta scaffolds are useful to guide the bone regeneration in vivo. PMID:25293870

  16. Preparation of ZrC nano-particles reinforced amorphous carbon composite coating by atmospheric pressure chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Sun, W.; Xiong, X.; Huang, B. Y.; Li, G. D.; Zhang, H. B.; Xiao, P.; Chen, Z. K.; Zheng, X. L.

    2009-05-01

    To eliminate cracks caused by thermal expansion mismatch between ZrC coating and carbon-carbon composites, a kind of ZrC/C composite coating was designed as an interlayer. The atmospheric pressure chemical vapor deposition was used as a method to achieve co-deposition of ZrC and C from ZrCl 4-C 3H 6-H 2-Ar source. Zirconium tetrachloride (ZrCl 4) powder carrier was especially made to control accurately the flow rate. The microstructure of ZrC/C composite coating was studied using analytical techniques. ZrC/C coating shows same morphology as pyrolytic carbon. Transmission electron microscopy (TEM) shows ZrC grains with size of 10-50 nm embed in turbostratic carbon. The formation mechanism is that the growth of ZrC crystals was inhibited by surrounding pyrolytic carbon and kept as nano-particles. Fracture morphologies imply good combination between coating and substrate. The ZrC crystals have stoichiometric proportion near 1, with good crystalline but no clear preferred orientation while pyrolytic carbon is amorphous. The heating-up oxidation of ZrC/C coating shows 11.58 wt.% loss. It can be calculated that the coating consists of 74.04 wt.% ZrC and 25.96 wt.% pyrolytic carbon. The average density of the composite coating is 5.892 g/cm 3 by Archimedes' principle.

  17. Anti-diffusion metal coated O-rings

    DOEpatents

    Biallas, George Herman; Boyce, James Reid

    2016-03-22

    A method for inhibiting diffusion of gases and/or transmission of photons through elastomeric seals and a diffusion inhibiting elastomeric seal wherein at least a portion of the surface of a diffusion inhibiting elastomeric seal is coated with a compatibly-deformable, malleable metal coating.

  18. Metal flame spray coating protects electrical cables in extreme environment

    NASA Technical Reports Server (NTRS)

    Brady, R. D.; Fox, H. A.

    1967-01-01

    Metal flame spray coating prevents EMF measurement error in sheathed instrumentation cables which are externally attached to cylinders which were cooled on the inside, but exposed to gamma radiation on the outside. The coating provides a thermoconductive path for radiation induced high temperatures within the cables.

  19. Precious-Metal Salt Coatings for Detecting Hydrazines

    NASA Technical Reports Server (NTRS)

    Dee, Louis A.; Greene, Benjamin

    2004-01-01

    Substrates coated with a precious-metal salt KAuCl4 have been found to be useful for detecting hydrazine vapors in air at and above a concentration of the order of 0.01 parts per million (ppm). Upon exposure to air containing a sufficient amount of hydrazine for a sufficient time, the coating material undergoes a visible change in color.

  20. Anomalous small angle x-ray scattering studies of amorphous metal-germanium alloys

    SciTech Connect

    Rice, M.

    1993-12-01

    This dissertation addresses the issue of composition modulation in sputtered amorphous metal-germanium thin films with the aim of understanding the intermediate range structure of these films as a function of composition. The investigative tool used in this work is anomalous small-angle X-ray scattering (ASAXS). The primary focus of this investigation is the amorphous iron-germanium (a-Fe{sub x}Ge{sub 100-x}) system with particular emphasis on the semiconductor-rich regime. Brief excursions are made into the amorphous tungsten-germanium (a-W{sub x}Ge{sub 100-x}) and the amorphous molybdenum-germanium (a-Mo{sub x}Ge{sub 100-x}) systems. All three systems exhibit an amorphous structure over a broad composition range extending from pure amorphous germanium to approximately 70 atomic percent metal when prepared as sputtered films. Across this composition range the structures change from the open, covalently bonded, tetrahedral network of pure a-Ge to densely packed metals. The structural changes are accompanied by a semiconductor-metal transition in all three systems as well as a ferromagnetic transition in the a-Fe{sub x}Ge{sub 100-x} system and a superconducting transition in the a-Mo{sub x}Ge{sub 100-x} system. A long standing question, particularly in the a-Fe{sub x}Ge{sub 100-x} and the a-Mo{sub x}Ge{sub 100-x} systems, has been whether the structural changes (and therefore the accompanying electrical and magnetic transitions) are accomplished by homogeneous alloy formation or phase separation. The application of ASAXS to this problem proves unambiguously that fine scale composition modulations, as distinct from the simple density fluctuations that arise from cracks and voids, are present in the a-Fe{sub x}Ge{sub 100-x}, a-W{sub x}Ge{sub 100-x}, and a-Mo{sub x}Ge{sub 100-x} systems in the semiconductor-metal transition region. Furthermore, ASAXS shows that germanium is distributed uniformly throughout each sample in the x<25 regime of all three systems.

  1. Improved Photo-Induced Stability in Amorphous Metal-Oxide Based TFTs for Transparent Displays.

    PubMed

    Koo, Sang-Mo; Ha, Tae-Jun

    2015-10-01

    In this paper, we investigate the origin of photo-induced instability in amorphous metal-oxide based thin-film transistors (oxide-TFTs) by exploring threshold voltage (Vth) shift in transfer characteristics. The combination of photo irradiation and prolonged gate bias stress enhanced the shift in Vth in amorphous hafnium-indium-zinc-oxide (a-HfIZO) TFTs. Such results stem from the extended trapped charges at the localized defect states related to oxygen vacancy which play a role in a screening effect on the electric field induced by gate voltage. We also demonstrate the chemically clean interface in oxide-TFTs by employing oxygen annealing which reduces the density of trap states, thereby resulting in improved photo-induced stability. We believe that this work stimulates the research society of transparent electronics by providing a promising approach to suppress photo-induced instability in metal-oxide TFTs. PMID:26726416

  2. Improved Photo-Induced Stability in Amorphous Metal-Oxide Based TFTs for Transparent Displays.

    PubMed

    Koo, Sang-Mo; Ha, Tae-Jun

    2015-10-01

    In this paper, we investigate the origin of photo-induced instability in amorphous metal-oxide based thin-film transistors (oxide-TFTs) by exploring threshold voltage (Vth) shift in transfer characteristics. The combination of photo irradiation and prolonged gate bias stress enhanced the shift in Vth in amorphous hafnium-indium-zinc-oxide (a-HfIZO) TFTs. Such results stem from the extended trapped charges at the localized defect states related to oxygen vacancy which play a role in a screening effect on the electric field induced by gate voltage. We also demonstrate the chemically clean interface in oxide-TFTs by employing oxygen annealing which reduces the density of trap states, thereby resulting in improved photo-induced stability. We believe that this work stimulates the research society of transparent electronics by providing a promising approach to suppress photo-induced instability in metal-oxide TFTs.

  3. Polarization dependency of the metal-coated eccentric fiber.

    PubMed

    Liu, Jianxia; Yuan, Libo

    2015-01-01

    The transmission losses and lengths of two polarized fundamental modes for a metal-coated eccentric core optical fiber (ECOF) are considered based on the finite-element method. Three typical thin metal films (Au, Ag, and Cu) are used and deposited on the walls of the cladding of ECOF. The variations of the transmission losses and lengths are investigated with different eccentricity, core radii, and metal film species. The numerical results indicate that the optical spectrum of a metal-coated ECOF can be tuned easily by changing the structure parameters of the fiber. The fundamental mode of metal-coated ECOF shows good polarization dependency. It is forecasted that the attenuation difference between the two polarization modes may be used to design an in-fiber polarizer.

  4. Mechanical contact induced transformation from the amorphous to the crystalline state in metallic glass

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1984-01-01

    Friction and wear tests were conducted with 3.2- and 6.4-millimeter-diameter aluminum oxide spheres sliding, in reciprocating motion, on a Fe67Co18B14Si1 metallic foil. Crystallites with a size range of 10 to 150 nanometers were produced on the wear surface of the amorphous alloy. A strong interaction between transition metals and metalloids such as silicon and boron results in strong segregation during repeated sliding, provides preferential transition metal-metalloid clustering in the amorphous alloy, and subsequently produces the diffused honeycomb structure formed by dark grey bands and primary crystals, that is, alpha-Fe in the matrix. Large plastic flow occurs on an amorphous alloy surface with sliding and the flow film of the alloy transfers to the aluminum oxide pin surface. Multiple slip bands due to shear deformation are observed on the side of the wear track. Two distinct types of wear debris were observed as a result of sliding: an alloy wear debris, and/or powdery-whiskery oxide debris.

  5. Coatings Preserve Metal, Stone, Tile, and Concrete

    NASA Technical Reports Server (NTRS)

    2014-01-01

    John B. Schutt, a chemist at Goddard Space Flight Center, created a coating for spacecraft that could resist corrosion and withstand high heat. After retiring from NASA, Schutt used his expertise to create new formulations for Daytona Beach, Florida-based Adsil Corporation, which now manufactures a family of coatings to preserve various surfaces. Adsil has created 150 jobs due to the products.

  6. Capillary flow of amorphous metal for high performance electrode.

    PubMed

    Kim, Se Yun; Kim, Suk Jun; Jee, Sang Soo; Park, Jin Man; Park, Keum Hwan; Park, Sung Chan; Cho, Eun Ae; Lee, Jun Ho; Song, In Yong; Lee, Sang Mock; Han, In Taek; Lim, Ka Ram; Kim, Won Tae; Park, Ju Cheol; Eckert, Jürgen; Kim, Do Hyang; Lee, Eun-Sung

    2013-01-01

    Metallic glass (MG) assists electrical contact of screen-printed silver electrodes and leads to comparable electrode performance to that of electroplated electrodes. For high electrode performance, MG needs to be infiltrated into nanometer-scale cavities between Ag particles and reacts with them. Here, we show that the MG in the supercooled state can fill the gap between Ag particles within a remarkably short time due to capillary effect. The flow behavior of the MG is revealed by computational fluid dynamics and density funtional theory simulation. Also, we suggest the formation mechanism of the Ag electrodes, and demonstrate the criteria of MG for higher electrode performance. Consequently, when Al85Ni5Y8Co2 MG is added in the Ag electrodes, cell efficiency is enhanced up to 20.30% which is the highest efficiency reported so far for screen-printed interdigitated back contact solar cells. These results show the possibility for the replacement of electroplating process to screen-printing process.

  7. Plasma-sprayed ceramic coatings for protection against molten metal.

    SciTech Connect

    Hollis, K. J.; Peters, M. I.; Bartram, B. D.

    2002-01-01

    Molten metal environments pose a special demand on materials due to the high temperature corrosion effects and thermal expansion mismatch induced stress effects. A solution that has been successfully employed is the use of a base material for the mechanical strength and a coating material for the chemical compatibility with the molten metal. The work described here used such an approach coating tungsten rods with aluminum oxide, yttria-stabilized zirconia, yttrium oxide, and erbium oxide deposited by atmospheric plasma spraying. The ceramic materials were deposited under varying conditions to produce different structures. Measurement of particle characteristics was performed to correlate to material properties. The coatings were tested in a thermal cycling environment to simulate the metal melting cycle expected in service. Results of the testing indicate the effect of material composition and spray conditions on the thermal cycle crack resistance of the coatings.

  8. Formation of selenide, sulfide or mixed selenide-sulfide films on metal or metal coated substrates

    DOEpatents

    Eser, Erten; Fields, Shannon

    2012-05-01

    A process and composition for preventing cracking in composite structures comprising a metal coated substrate and a selenide, sulfide or mixed selenide sulfide film. Specifically, cracking is prevented in the coating of molybdenum coated substrates upon which a copper, indium-gallium diselenide (CIGS) film is deposited. Cracking is inhibited by adding a Se passivating amount of oxygen to the Mo and limiting the amount of Se deposited on the Mo coating.

  9. Carbonate-coordinated metal complexes precede the formation of liquid amorphous mineral emulsions of divalent metal carbonates†

    PubMed Central

    Wolf, Stephan E.; Müller, Lars; Barrea, Raul; Kampf, Christopher J.; Leiterer, Jork; Panne, Ulrich; Hoffmann, Thorsten

    2011-01-01

    During the mineralisation of metal carbonates MCO3 (M = Ca, Sr, Ba, Mn, Cd, Pb) liquid-like amorphous intermediates emerge. These intermediates that form via a liquid/liquid phase separation behave like a classical emulsion and are stabilized electrostatically. The occurrence of these intermediates is attributed to the formation of highly hydrated networks whose stability is mainly based on weak interactions and the variability of the metal-containing pre-critical clusters. Their existence and compositional freedom are evidenced by electrospray ionization mass spectrometry (ESI-MS). Liquid intermediates in non-classical crystallisation pathways seem to be more common than assumed. PMID:21218241

  10. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals: The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J; Choi, J S; Haslam, J; Lian, T; Day, S; Yang, N; Blue, C; Peters, W; Bayles, R; Lewandowski, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, A; Grave, O; Aprigliano, L; Kaufman, L; Boudreau, J; Branagan, D J; Beardsley, B

    2006-04-11

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative thermal phase stability, microstructure, mechanical properties, damage tolerance, and corrosion resistance. Some alloy additions are known to promote glass formation and to lower the critical cooling rate [F. Guo, S. J. Poon, Applied Physics Letters, 83 (13) 2575-2577, 2003]. Other elements are known to enhance the corrosion resistance of conventional stainless steels and nickel-based alloys [A. I. Asphahani, Materials Performance, Vol. 19, No. 12, pp. 33-43, 1980] and have been found to provide similar benefits to iron-based amorphous metals. Many of these materials can be cast as relatively thick ingots, or applied as coatings with advanced thermal spray technology. A wide variety of thermal spray processes have been developed by industry, and can be used to apply these new materials as coatings. Any of these can be used for the deposition of the formulations discussed here, with varying degrees of residual porosity and crystalline structure. Thick protective coatings have now been made that are fully dense and completely amorphous in the as-sprayed condition. An overview of the High-Performance Corrosion Resistant Materials (HPCRM) Project will be given, with particular emphasis on the corrosion resistance of several different types of iron-based amorphous metals in various environments of interest. The salt fog test has been used to compare the performance of various wrought alloys, melt-spun ribbons, arc-melted drop-cast ingots, and thermal-spray coatings for their susceptibility to corrosion in marine environments. Electrochemical tests have also been performed in seawater. Spontaneous breakdown of the passive film and localized corrosion require that the open-circuit corrosion potential exceed the critical potential. The resistance to localized corrosion is seawater has been

  11. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  12. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  13. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  14. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  15. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  16. Field emission property improvement of ZnO nanowires coated with amorphous carbon and carbon nitride films

    NASA Astrophysics Data System (ADS)

    Liao, L.; Li, J. C.; Wang, D. F.; Liu, C.; Liu, C. S.; Fu, Q.; Fan, L. X.

    2005-06-01

    In this paper, we report an approach to prepare a new type of field emitter made up of ZnO nanowires coated with an amorphous carbon (a-C) or carbon nitride film (a-CNx). The coated ZnO nanowires form coaxial nanocables. The best field emission properties, which showed a very low turn-on electric field of 1.5 V µm-1 and an emission current density of 1 mA cm-2 (enough to produce a luminance of 300 cd m-2 from a VGA FED with a typical high-voltage phosphor screen efficacy of 9 lm W-1) under the field of only 2.5 V µm-1, have been obtained from the a-CNx coated ZnO nanowire field emitter among three kinds of emitters: a-C coated ZnO nanowires, a-CNx coated ZnO nanowires and uncoated ZnO nanowires. Microstructures and crystal configuration were investigated by scanning electron microscopy, x-ray diffraction and transmission electron microscopy. Band edge transition without any significant photoluminescence peak relating to intrinsic defects has been observed by photoluminescence measurement. The superior properties of the field emission are attributed to the low work function of the coated carbon nitride film and good electron transport property of the ZnO nanowires with an extremely sharp tip.

  17. Hydrous silica coatings: occurrence, speciation of metals, and environmental significance.

    PubMed

    Schindler, Michael; Durocher, Jennifer L; Abdu, Yassir; Hawthorne, Frank C

    2009-12-01

    Si-enriched coatings form on the surface of silicate minerals under acidic conditions. Although they are often only a few nanometers thick, their large specific surface area may control the interaction between silicate minerals in acidic soils, aquifers, and mine tailings. Micrometer thick, hydrous-silica coatings occur on the surface of a granite outcrop in contact with acidic pond water at the Coppercliff mine-tailings area in the Greater City of Sudbury, Ontario, and are ideal to study the concentration and speciation of metals and metalloids inside Si-enriched coatings. These coatings have higher average concentrations of Cr, Mn, Co, Ni, Cu, Zn, and Pb than coatings composed of schwertmannite, Fe(8)O(8)(OH)(4.4)(SO(4))(1.8) (H(2)O)(8.4). Microscopic and spectroscopic examination of the hydrous-silica coating indicates the occurrence of Fe- and Cu-Zn-oxy-hydroxide particles, tetrahedrally coordinated Fe(3+) and a high proportion of M-O-Si bonds (M = metal). These observations suggest that metals occur either finely distributed in the hydrous-silica matrix or in oxy-hydroxide particles. The latter particles are products of the diffusion of metals into the hydrous silica and the subsequent nucleation of oxy-hydroxide phases.

  18. Metal-Coated Optical Fibers for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Zeakes, Jason; Murphy, Kent; Claus, Richard; Greene, Jonathan; Tran, Tuan

    1996-01-01

    This poster will highlight on-going research at the Virginia Tech Fiber & Electro-Optics Research Center (FEORC) in the area of thin films on optical fibers. Topics will include the sputter deposition of metals and metal; alloys onto optical fiber and fiber optic sensors for innovative applications. Specific information will be available on thin film fiber optic hydrogen sensors, corrosion sensors, and metal-coated optical fiber for high temperature aerospace applications.

  19. Biocompatibility evaluation of sputtered zirconium-based thin film metallic glass-coated steels

    PubMed Central

    Subramanian, Balasubramanian; Maruthamuthu, Sundaram; Rajan, Senthilperumal Thanka

    2015-01-01

    Thin film metallic glasses comprised of Zr48Cu36Al8Ag8 (at.%) of approximately 1.5 μm and 3 μm in thickness were prepared using magnetron sputtering onto medical grade 316L stainless steel. Their structural and mechanical properties, in vitro corrosion, and antimicrobial activity were analyzed. The amorphous thin film metallic glasses consisted of a single glassy phase, with an absence of any detectable peaks corresponding to crystalline phases. Elemental composition close to the target alloy was noted from EDAX analysis of the thin film. The surface morphology of the film showed a smooth surface on scanning electron microscopy and atomic force microscopy. In vitro electrochemical corrosion studies indicated that the zirconium-based metallic glass could withstand body fluid, showing superior resistance to corrosion and electrochemical stability. Interactions between the coated surface and bacteria were investigated by agar diffusion, solution suspension, and wet interfacial contact methods. The results indicated a clear zone of inhibition against the growth of microorganisms such as Escherichia coli and Staphylococcus aureus, confirming the antimicrobial activity of the thin film metallic glasses. Cytotoxicity studies using L929 fibroblast cells showed these coatings to be noncytotoxic in nature. PMID:26491304

  20. Magnetic sensors using amorphous metal materials: detection of premature ventricular magnetic waves

    PubMed Central

    Uchiyama, Tsuyoshi; Nakayama, Shinsuke

    2013-01-01

    The detection of magnetic activity enables noncontact and noninvasive evaluation of electrical activity in humans. We review the detection of biomagnetic fields using amorphous metal wire-based magnetic sensors with the sensitivity of a pico-Tesla (pT) level. We measured magnetic fields close to the thoracic wall in a healthy subject sitting on a chair. The magnetic sensor head was mounted perpendicularly against the thoracic wall. Simultaneous measurements with ECG showed that changes in the magnetic field were synchronized with the cardiac electric activity, and that the magnetic wave pattern changed reflecting electrical activity of the atrium and ventricle, despite a large variation. Furthermore, magnetic waves reflecting ventricular arrhythmia were recorded in the same healthy subject. These results suggest that this magnetic sensor technology is applicable to human physiology and pathophysiology research. We also discuss future applications of amorphous wire-based magnetic sensors as well as possible improvements. PMID:24303116

  1. Determination of sorbed metals, amorphic Fe, oxidic Mn, and reactive particulate organic carbon in sediments and soils

    SciTech Connect

    Jenne, E.A.; Crecelius, E.A.

    1988-10-01

    A current approach to evaluating the potential toxicity of metal pollutants (MP) in sediments requires using methods for estimating sorbed metals, amorphic Fe oxide, Mn oxides, and reactive particulate organic carbon (RPOC). Methods for estimating these variables are reevaluated and extraction conditions optimized. The hydroxylamine hydrochloride method, used to estimate the quantities of sorbed metals and amorphic Fe oxide and oxidic Mn adsorbents, was found to yield excellent recovery of MP spikes added at the beginning of the extraction, and adequate precision and selectivity for amorphic over crystalline Fe oxides. Hot KOH was tentatively selected over NH/sub 4/OH for estimating RPOC because of its greater convenience; correlations with laboratory sorption experiments will be required to provide an adequate basis for selection. Determination of both sorbed metals and RPOC are relatively insensitive to solid-to-extractant ratio. Metal pollutants and RPOC extraction are also relatively insensitive to normality of HCl and KOH, respectively. 10 refs., 2 figs.

  2. Method for the preparation of protective coatings by low-temperature metal--organic chemical vapor deposition (MOCVD)

    SciTech Connect

    Kaloyeros, A.E.; Williams, W.S.; Constant, G.

    1988-07-01

    A simple and effective method is reported for the deposition of protective coatings of titanium carbide using low-temperature (as low as 150 /sup 0/C) metal--organic chemical vapor deposition. This method is based on the thermolysis of metal--organic molecules containing titanium and does not require the high temperature (<1100 /sup 0/C) involved in the standard TiC--CVD technique. Furthermore, the structure of the films produced (crystalline or amorphous) and their purity (inclusion of organic clusters or hydrogen) can be tailored easily by simple variations in the deposition parameters. This technique permits the coating of polymers and low-melting metals that are thermally too fragile for other deposition techniques. The process could be applied to produce films of other materials, e.g., niobium carbide, silicon carbide, titanium diboride, and gallium arsenide.

  3. Osteoconductive Properties Of Metal/Metal Alloy Coated Silicon Dioxide Nanosprings

    NASA Astrophysics Data System (ADS)

    Hass, Jamie L.

    This dissertation focuses on the potential of silicon dioxide nanosprings as an osteoconductive nanobiomaterial. The use of nanomaterials as substrates for tissue engineering has recently been considered and the remarkable similarity of the nanosprings and the amorphic mat to collagen fiber type 1 and woven bone, respectively, makes this nanobiomaterial a promising substrate for bone growth. The nanosprings are easily grown on many materials such as glass and orthopedic metals. In addition, there is a unique ability to coat the nanospring surface with both osteogenic metal/metal alloys and proteins. In-vitro bone tissue culture studies, surface science evaluation of osteoblast and protein attachment, and nanomechanical characterization are protocols to determine if nanosprings exhibits promise as an osteoconductive nanomaterial. Firstly, osteoblast cell behaviors on nanosprings are assessed, which were found to display a greater magnitude of proliferation, differentiation, and calcium deposition as a function of the metal/metal alloy when compared to the controls. All the nanospring substrates proved to be biocompatible and durable in the tissue culture environment for an entire 36-day incubation. Secondly, a protocol was developed to evaluate different wettable surface characteristics of the nanospring substrates and relate these to osteoblast attachment, as well as the adsorption of the serum proteins albumin and fibronectin. Fourier transform infrared spectroscopy (FTIR) and x-ray photoemission spectroscopy (XPS) elucidated the surface stoichiometry of the nanospring substrates and after attachment of the proteins. The surface examination exposed preference for albumin to hydrophobic nanospring substrate and fibronectin to dynamically hydrophilic nanospring substrate. Lastly, nanoindentation testing of nanospring substrates before and after bone growth was performed. The hardness, stiffness and reduced elastic moduli values of the nanospring-bone matrix that

  4. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    NASA Astrophysics Data System (ADS)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (<1 at.%) is a steep barrier to the formation of solid solutions using conventional alloying methods. In contrast, as demonstrated in the present work, surface engineering via a laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  5. Magnetic metal nanoparticles coated polyacrylonitrile textiles as microwave absorber

    NASA Astrophysics Data System (ADS)

    Akman, O.; Kavas, H.; Baykal, A.; Toprak, M. S.; Çoruh, Ali; Aktaş, B.

    2013-02-01

    Polyacrylonitrile (PAN) textiles with 2 mm thickness are coated with magnetic nanoparticles in coating baths with Ni, Co and their alloys via an electroless metal deposition method. The crystal structure, morphology and magnetic nature of composites are investigated by X-ray Powder diffraction, Scanning Electron Microscopy, and dc magnetization measurement techniques. The frequency dependent microwave absorption measurements have been carried out in the frequency range of 12.4-18 GHz (X and P bands). Diamagnetic and ferromagnetic properties are also investigated. Finally, the microwave absorption of composites is found strongly dependent on the coating time. One absorption peak is observed between 14.3 and 15.8 GHz with an efficient absorption bandwidth of 3.3-4.1 GHz (under -20 dB reflection loss limit). The Reflection loss (RL) can be achieved between -30 and -50 dB. It was found that the RL is decreasing and absorption bandwidth is decreasing with increasing coating time. While absorption peak moves to lower frequencies in Ni coated PAN textile, it goes higher frequencies in Co coated ones. The Ni-Co alloy coated composites have fluctuating curve of absorption frequency with respect to coating time. These results encourage further development of magnetic nanoparticle coated textile absorbers for broadband applications.

  6. Surface coating for prevention of metallic seed migration in tissues

    SciTech Connect

    Lee, Hyunseok; Park, Jong In; Lee, Won Seok; Park, Min; Son, Kwang-Jae; Bang, Young-bong; Choy, Young Bin E-mail: sye@snu.ac.kr; Ye, Sung-Joon E-mail: sye@snu.ac.kr

    2015-06-15

    Purpose: In radiotherapy, metallic implants often detach from their deposited sites and migrate to other locations. This undesirable migration could cause inadequate dose coverage for permanent brachytherapy and difficulties in image-guided radiation delivery for patients. To prevent migration of implanted seeds, the authors propose a potential strategy to use a biocompatible and tissue-adhesive material called polydopamine. Methods: In this study, nonradioactive dummy seeds that have the same geometry and composition as commercial I-125 seeds were coated in polydopamine. Using scanning electron microscopy and x-ray photoelectron spectroscopy, the surface of the polydopamine-coated and noncoated seeds was characterized. The detachment stress between the two types of seeds and the tissue was measured. The efficacy of polydopamine-coated seed was investigated through in vitro migration tests by tracing the seed location after tissue implantation and shaking for given times. The cytotoxicity of the polydopamine coating was also evaluated. Results: The results of the coating characterization have shown that polydopamine was successfully coated on the surface of the seeds. In the adhesion test, the polydopamine-coated seeds had 2.1-fold greater detachment stress than noncoated seeds. From the in vitro test, it was determined that the polydopamine-coated seed migrated shorter distances than the noncoated seed. This difference was increased with a greater length of time after implantation. Conclusions: The authors suggest that polydopamine coating is an effective technique to prevent migration of implanted seeds, especially for permanent prostate brachytherapy.

  7. Chemical Bonding In Amorphous Si Coated-carbon Nanotube As Anodes For Li ion Batteries: A XANES Study

    SciTech Connect

    Zhou, Jigang; Hu, Yongfeng; Li, Xiaolin; Wang, Chong M.; Zuin, Lucia

    2014-03-11

    The chemical bonding nature and its evolution upon electrochemical cycling in amorphous Si coated-carbon nanotube (Si-CNT) anode has been investigated using comprehensive X-ray absorption spectroscopy (XANES) at Si L- and K-edges along with C and O K-edges. The Si nanolayer on CNT is found to be anchored to CNT via Si-O-C bonding. This bond weakens upon electrochemical cycling accompanied with generation of Li2CO3 on the surface of Si-CNT. Those findings are crucial in designing further improved Si-C composite anode for lithium ion battery.

  8. Deposition Technique For Chemical Free Black Coatings On Metals

    NASA Astrophysics Data System (ADS)

    Carton, J. G.; Cobbe, N.; O'Donoghue, J.; Pambaguian, L.; Norman, A.; Liedtke, V.; McCaul, T.

    2012-07-01

    Coatings having specific thermo-optical properties are necessary to manage the temperature equilibrium in space hardware. Incumbent black body coatings have a need to extend their operating temperature as well as increase the range of substrate materials that can be coated; in addition, issues relating to outgassing can limit the application of black body coatings. In this paper a relatively new coating technology, CoBlast, is used to deposit material on to titanium substrates, to produce a black body surface; SolarBlack. CoBlast, replaces the oxide layer of reactive metals with a fused thin surface. The process is uniquely non-complex, requiring no thermal input, no wet chemistry and is performed in an ambient temperature and pressure environment. Thermo optical and micro-structure analysis of SolarBlack was completed and the characterisation results including thermo cycling, up to 700°C, are discussed.

  9. Graded coatings for metallic implant alloys

    SciTech Connect

    Saiz, Eduardo; Tomsia, Antoni P.; Fujino, Shigeru; Gomez-Vega, Jose M.

    2002-08-01

    Graded glass and glass-hydroxyapatite coatings on Ti-based and Co-Cr alloys have been prepared using a simple enameling technique. The composition of the glasses has been tailored to match the thermal expansion of the alloys. By controlling the firing time, and temperature, it has been possible to control the reactivity between the glass and the alloy and to fabricate coatings (25 to 150 mu m thick) with excellent adhesion to the substrate, resistant to corrosion and able to precipitate hydroxyapatite during in vitro tests in simulated body fluid.

  10. Optical bistability in a nonlinear-shell-coated metallic nanoparticle

    PubMed Central

    Chen, Hongli; Zhang, Youming; Zhang, Baile; Gao, Lei

    2016-01-01

    We provide a self-consistent mean field approximation in the framework of Mie scattering theory to study the optical bistability of a metallic nanoparticle coated with a nonlinear shell. We demonstrate that the nanoparticle coated with a weakly nonlinear shell exhibits optical bistability in a broad range of incident optical intensity. This optical bistability critically relies on the geometry of the shell-coated nanoparticle, especially the fractional volume of the metallic core. The incident wavelength can also affect the optical bistability. Through an optimization-like process, we find a design with broader bistable region and lower threshold field by adjusting the size of the nonlinear shell, the fractional volume of the metallic core, and the incident wavelength. These results may find potential applications in optical bistable devices such as all-optical switches, optical transistors and optical memories. PMID:26907967

  11. Direct conversion of radioactive and chemical waste containing metals, ceramics, amorphous solids, and organics to glass

    SciTech Connect

    Forsberg, C.W.; Beahm, E.C.; Parker, G.W.

    1994-05-02

    The Glass Material Oxidation and Dissolution System (CMODS) is a new process for direct conversion of radioactive, mixed, and chemical wastes to glass. The wastes can be in the chemical forms of metals, ceramics, amorphous solids, and organics. GMODS destroys organics and it incorporates heavy metals and radionuclides into a glass. Processable wastes may include miscellaneous spent fuels (SF), SF hulls and hardware, plutonium wastes in different forms, high-efficiency particulate air (HEPA) filters, ion-exchange resins, failed equipment, and laboratory wastes. Thermodynamic calculations indicate theoretical feasibility. Small-scale laboratory experiments (< 100 g per test) have demonstrated chemical laboratory feasibility for several metals. Additional work is needed to demonstrate engineering feasibility.

  12. Metal-Coated Optical Fibers for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Zeakes, Jason; Murphy, Kent; Claus, Richard; Greene, Jonathan; Tran, Tuan

    1996-01-01

    A DC magnetron sputtering system has been used to actively coat optical fibers with hermetic metal coatings during the fiber draw process. Thin films of Inconel 625 have been deposited on optical fibers and annealed in air at 2000 F. Scanning electron microscopy and Auger electron microscopy have been used to investigate the morphology and composition of the films prior to and following thermal cycling. Issues to be addressed include film adhesion, other coating materials, and a discussion of additional applications for this novel technology.

  13. Protective coatings for metal alloys and methods incorporating the same

    SciTech Connect

    Seabaugh, Matthew M.; Ibanez, Sergio; Swartz, Scott L.

    2015-06-09

    An electrochemical device having one or more solid oxide fuel cells (SOFCs), each of the SOFCs including a cathode, an anode, and an electrolyte layer positioned between the cathode and anode; and at least one additional component comprising a metallic substrate having an electronically conductive, chromium-free perovskite coating deposited directly thereon. The perovskite coating has the formula ABO.sub.3, wherein A is a lanthanide element or Y, and B is a mixture of two or more transition elements, with the A site undoped by any alkaline earth element, and the perovskite coating exhibits limited or no ionic transport of oxygen.

  14. Preparing oxidizer coated metal fuel particles

    NASA Technical Reports Server (NTRS)

    Shafer, J. I.; Simmons, G. M. (Inventor)

    1974-01-01

    A solid propellant composition of improved efficiency is described which includes an oxidizer containing ammonium perchlorate, and a powered metal fuel, preferably aluminum or beryllium, in the form of a composite. The metal fuel is contained in the crystalline lattice framework of the oxidizer, as well as within the oxidizer particles, and is disposed in the interstices between the oxidizer particles of the composition. The propellant composition is produced by a process comprising the crystallization of ammonium perchlorate in water, in the presence of finely divided aluminum or beryllium. A suitable binder is incorporated in the propellant composition to bind the individual particles of metal with the particles of oxidizer containing occluded metal.

  15. Characterization and Hydrodesulfurization Properties of Catalysts Derived from Amorphous Metal-boron Materials

    SciTech Connect

    Parks, Greg; Pease, Melissa; Layman, Kathryn A.; Burns, Autumn W.; Bussell, Mark E.; Wang, Xianqin; Hanson, Jonathan; Rodriguez, Jose A.

    2007-01-22

    Unsupported and silica-supported amorphous metal-boron materials (Ni-B, Mo-O-B, and Ni-Mo-O-B) were prepared by NaBH4 reduction of aqueous or impregnated metal salts. The resulting materials were characterized by a range of techniques, including conventional and time-resolved X-ray diffraction. The latter technique was used to determine the onset of crystallization of the amorphous materials during annealing in He flow and to identify the phases formed. Annealing of unsupported Ni-B resulted in the crystallization of predominantly Ni3B, followed by Ni metal, whereas Ni-B/SiO2 formed Ni and then NiO. There was no evidence for crystallization of B-containing phases for Mo-O-B or Mo-O-B/SiO2 on annealing; instead, the predominant phase formed was MoO2. In general, the phases formed for Ni-Mo-O-B and Ni-Mo-O-B/SiO2 were consistent with those formed in the monometallic materials, but at higher annealing temperatures. Catalysts prepared by sulfiding Ni-B/SiO2 and Ni-Mo-O-B/SiO2 materials had significantly higher thiophene HDS activities than conventionally prepared sulfided Ni/SiO2 and Ni-Mo/SiO2 catalysts, whereas a sulfided Mo-O-B/SiO2 catalyst had a dramatically lower HDS activity than a sulfided Mo/SiO2 catalyst.

  16. Stoichiometry determined exchange interactions in amorphous ternary transition metal oxides: Theory and experiment

    SciTech Connect

    Hu, Shu-jun; Yan, Shi-shen Zhang, Yun-peng; Zhao, Ming-wen; Kang, Shi-shou; Mei, Liang-mo

    2014-07-28

    Amorphous transition metal oxides exhibit exotic transport and magnetic properties, while the absence of periodic structure has long been a major obstacle for the understanding of their electronic structure and exchange interaction. In this paper, we have formulated a theoretical approach, which combines the melt-quench approach and the spin dynamic Monte-Carlo simulations, and based on it, we explored amorphous Co{sub 0.5}Zn{sub 0.5}O{sub 1−y} ternary transition metal oxides. Our theoretical results reveal that the microstructure, the magnetic properties, and the exchange interactions of Co{sub 0.5}Zn{sub 0.5}O{sub 1−y} are strongly determined by the oxygen stoichiometry. In the oxygen-deficient sample (y > 0), we have observed the long-range ferromagnetic spin ordering which is associated with the non-stoichiometric cobalt-rich region rather than metallic clusters. On the other hand, the microstructure of stoichiometric sample takes the form of continuous random networks, and no long-range ferromagnetism has been observed in it. Magnetization characterization of experimental synthesized Co{sub 0.61}Zn{sub 0.39}O{sub 1−y} films verifies the relation between the spin ordering and the oxygen stoichiometry. Furthermore, the temperature dependence of electrical transport shows a typical feature of semiconductors, in agreement with our theoretical results.

  17. Pentek metal coating removal system: Baseline report

    SciTech Connect

    1997-07-31

    The Pentek coating removal technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjunction with FIU`s evaluation of efficiency and cost, this report covers evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The Pentek coating removal system consisted of the ROTO-PEEN Scaler, CORNER-CUTTER{reg_sign}, and VAC-PAC{reg_sign}. They are designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M Roto Peen tungsten carbide cutters while the CORNER-CUTTER{reg_sign} uses solid needles for descaling activities. These hand tools are used with the VAC-PAC{reg_sign} vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure minimal, but noise exposure was significant. Further testing for each exposure is recommended because of the environment where the testing demonstration took place. It is feasible that the dust and noise levels will be higher in an enclosed operating environment of different construction. In addition, other areas of concern found were arm-hand vibration, whole-body, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  18. Magnetic texture in metallic amorphous wires studied by Mössbauer spectrometry

    NASA Astrophysics Data System (ADS)

    Le Gal, G.; Varret, F.

    1992-06-01

    To determine their magnetic texture, Mössbauer spectrometry is applied to metallic amorphous wires obtained by the in-rotating-water spinning process. Inhomogeneous thickness effects associated with a magnetic texture govern the line intensities of the Mössbauer spectrum. So we have developed a method which consists in simulating standard densities of resonant absorption from a powder Mössbauer spectrum. Then, the fitting of the experimental spectra leads to the values of N, Nr and Nt representing, respectively, the mean discrete axial, radial and tangential spin populations. Finally, the analysis on wires of different diameters shows that the magnetic texture is preferentially radial (axial) in the skin (bulk).

  19. Physico-chemical studies of cuprous oxide (Cu2O) nanoparticles coated on amorphous carbon nanotubes (α-CNTs)

    NASA Astrophysics Data System (ADS)

    Johan, Mohd Rafie; Meriam Suhaimy, Syazwan Hanani; Yusof, Yusliza

    2014-01-01

    Amorphous carbon nanotubes (α-CNTs) were synthesized by a chemical reaction between ferrocene and ammonium chloride at a temperature (∼250 °C) in an air furnace. As- synthesized α-CNTs were purified with deionized water and hydrochloric acid. A purified α-CNTs were hybridized with cuprous oxide nanoparticles (Cu2O) through a simple chemical process. Morphology of the samples was analyzed with field emission scanning electron microscope (FESEM) and transmission electron microscopy (TEM). Fourier transform infrared (FTIR) spectra showed the attachment of acidic functional groups onto the surface of α-CNTs and the formation of hybridized α-CNTs-Cu2O. Raman spectra reveal the amorphous nature of the carbon. X-ray diffraction (XRD) pattern confirmed the amorphous phase of the carbon and the formation of Cu2O crystalline phase. The coating of Cu2O was confirmed by FESEM, TEM, and XRD. Optical absorption of the samples has also been investigated and the quantum confinement effect was illustrated in the absorption spectra.

  20. Investigating the structure and biocompatibility of niobium and titanium oxides as coatings for orthopedic metallic implants.

    PubMed

    Pradhan, D; Wren, A W; Misture, S T; Mellott, N P

    2016-01-01

    Applying sol gel based coatings to orthopedic metallic implant materials can significantly improve their properties and lifespan in vivo. For this work, niobium (Nb2O5) and titanium (TiO2) oxides were prepared via solution processing in order to determine the effect of atomic arrangement (amorphous/crystalline) on bioactivity. Thermal evaluation on the synthesized materials identified an endotherm for Nb2O5 at 75 °C with 40% weight loss below 400 °C, and minimal weight loss between 400 and 850 °C. Regarding TiO2 an endotherm was present at 92 °C with 25% weight loss below 400 °C, and 4% between 400 and 850 °C. Phase evolution was determined using High Temperature X-ray Diffraction (HT-XRD) where amorphous-Nb2O5 (450 °C), hexagonal-Nb2O5 (525 °C), orthorhombic-Nb2O5 (650 °C), amorphous-TiO2 (275 °C) and tetragonal TiO2 (500 °C) structures were produced. Simulated body fluid (SBF) testing was conducted over 1, 7 and 30 days and resulted in positive chemical and morphological changes for crystalline Nb2O5 (525 °C) and TiO2 (500 °C) after 30 days of incubation. Rod-like CaP deposits were observed on the surfaces using Scanning Electron Microscopy (FE-SEM) and Grazing Incidence-X-ray Diffraction (GI-XRD) shows that the deposits were X-ray amorphous. Cell viability was higher with the TiO2 (122%) samples when compared to the growing cell population while Nb2O5 samples exhibited a range of viability (64-105%), partially dependent on materials atomic structure. PMID:26478387

  1. Investigating the structure and biocompatibility of niobium and titanium oxides as coatings for orthopedic metallic implants.

    PubMed

    Pradhan, D; Wren, A W; Misture, S T; Mellott, N P

    2016-01-01

    Applying sol gel based coatings to orthopedic metallic implant materials can significantly improve their properties and lifespan in vivo. For this work, niobium (Nb2O5) and titanium (TiO2) oxides were prepared via solution processing in order to determine the effect of atomic arrangement (amorphous/crystalline) on bioactivity. Thermal evaluation on the synthesized materials identified an endotherm for Nb2O5 at 75 °C with 40% weight loss below 400 °C, and minimal weight loss between 400 and 850 °C. Regarding TiO2 an endotherm was present at 92 °C with 25% weight loss below 400 °C, and 4% between 400 and 850 °C. Phase evolution was determined using High Temperature X-ray Diffraction (HT-XRD) where amorphous-Nb2O5 (450 °C), hexagonal-Nb2O5 (525 °C), orthorhombic-Nb2O5 (650 °C), amorphous-TiO2 (275 °C) and tetragonal TiO2 (500 °C) structures were produced. Simulated body fluid (SBF) testing was conducted over 1, 7 and 30 days and resulted in positive chemical and morphological changes for crystalline Nb2O5 (525 °C) and TiO2 (500 °C) after 30 days of incubation. Rod-like CaP deposits were observed on the surfaces using Scanning Electron Microscopy (FE-SEM) and Grazing Incidence-X-ray Diffraction (GI-XRD) shows that the deposits were X-ray amorphous. Cell viability was higher with the TiO2 (122%) samples when compared to the growing cell population while Nb2O5 samples exhibited a range of viability (64-105%), partially dependent on materials atomic structure.

  2. Biodegradable/biocompatible coated metal implants for orthopedic applications.

    PubMed

    Saleh, Mohamed M; Touny, A H; Al-Omair, Mohammed A; Saleh, M M

    2016-05-12

    Biocompatible metals have been suggested as revolutionary biomaterials for bone-grafting therapies. Although metals and their alloys are widely and successfully used in producing biomedical implants due to their good mechanical properties and corrosion resistance, they have a lack in bioactivity. Therefore coating of the metal surface with calcium phosphates (CaP) is a benign way to achieve well bioactivity and get controlled corrosion properties. The biocompatibility and bioactivity calcium phosphates (CaP) in bone growth were guided them to biomedical treatment of bone defects and fractures. Many techniques have been used for fabrication of CaP coatings on metal substrates such as magnesium and titanium. The present review will focus on the synthesis of CaP and their relative forms using different techniques especially electrochemical techniques. The latter has always been known of its unique way of optimizing the process parameters that led to a control in the structure and characteristics of the produced materials.

  3. Osmium conductive metal coating for SEM specimen using sublimated osmium tetroxide in negative glow phase of DC glow discharge.

    PubMed

    Tanaka, A

    1994-08-01

    A new method of osmium conductive metal coating for scanning electron microscopy specimens using osmium tetroxide in direct current glow discharge and its apparatus have been devised. Anode and cathode plates are placed in a gas reactor, sublimated osmium tetroxide is introduced, and glow discharge is generated. As a result, the gas between the electrodes instantaneously becomes plasma. At the specimen surface, which is placed in the negative glow phase on the cathode plate, positively ionized osmium molecules are directly adhered and deposited, thereby leaving a completely amorphous metal coating of osmium. As a result, the formed coating precisely matched the fine structure of the specimen surface, and even when irradiated with a strong electron beam was free of heat damage, electrification and contamination. The secondary electron emission efficiency of the coating was also good. Furthermore, no granularity of the film surface was observed even when viewed at a high magnification. In this way, a superior osmium conductive metal coating was obtained. PMID:7996076

  4. Synchrotron radiation photoemission study of metal overlayers on hydrogenated amorphous silicon at room temperature

    SciTech Connect

    Pi, J.

    1990-09-21

    In this dissertation, metals deposited on a hydrogenated amorphous silicon (a-Si:H) film at room temperature are studied. The purpose of this work is mainly understanding the electronic properties of the interface, using high-resolution synchrotron radiation photoemission techniques as a probe. Atomic hydrogen plays an important role in passivating dangling bonds of a-Si:H films, thus reducing the gap-state distribution. In addition, singly bonded hydrogen also reduces states at the top of the valence band which are now replaced by deeper Si-H bonding states. The interface is formed by evaporating metal on an a-Si:H film in successive accumulations at room temperature. Au, Ag, and Cr were chosen as the deposited metals. Undoped films were used as substrates. Since some unique features can be found in a-Si:H, such as surface enrichment of hydrogen diffused from the bulk and instability of the free surface, we do not expect the metals/a-Si:H interface to behave exactly as its crystalline counterpart. Metal deposits, at low coverages, are found to gather preferentially around regions deficient in hydrogen. As the thickness is increased, some Si atoms in those regions are likely to leave their sites to intermix with metal overlayers like Au and Cr. 129 refs., 30 figs.

  5. FUSED SALT METHOD FOR COATING URANIUM WITH A METAL

    DOEpatents

    Eubank, L.D.

    1959-02-01

    A method is presented for coating uranium with a less active metal such as Cr, Ni, or Cu comprising immersing the U in a substantially anhydrous molten solution of a halide of these less active metals in a ternary chloride composition which consists of selected percentages of KCl, NaCl and another chloride such as LiCl or CaCl/sub 2/.

  6. Ionic Liquid Activation of Amorphous Metal-Oxide Semiconductors for Flexible Transparent Electronic Devices

    DOE PAGESBeta

    Pudasaini, Pushpa Raj; Noh, Joo Hyon; Wong, Anthony T.; Ovchinnikova, Olga S.; Haglund, Amanda V.; Dai, Sheng; Ward, Thomas Zac; Mandrus, David; Rack, Philip D.

    2016-02-09

    To begin this abstract, amorphous metal-oxide semiconductors offer the high carrier mobilities and excellent large-area uniformity required for high performance, transparent, flexible electronic devices; however, a critical bottleneck to their widespread implementation is the need to activate these materials at high temperatures which are not compatible with flexible polymer substrates. The highly controllable activation of amorphous indium gallium zinc oxide semiconductor channels using ionic liquid gating at room temperature is reported. Activation is controlled by electric field-induced oxygen migration across the ionic liquid-semiconductor interface. In addition to activation of unannealed devices, it is shown that threshold voltages of a transistormore » can be linearly tuned between the enhancement and depletion modes. Finally, the first ever example of transparent flexible thin film metal oxide transistor on a polyamide substrate created using this simple technique is demonstrated. Finally, this study demonstrates the potential of field-induced activation as a promising alternative to traditional postdeposition thermal annealing which opens the door to wide scale implementation into flexible electronic applications.« less

  7. Direct observation of small cluster mobility and ripening. [during annealing of metal films on amorphous substrates

    NASA Technical Reports Server (NTRS)

    Heinemann, K.; Poppa, H.

    1975-01-01

    Direct evidence is reported for the simultaneous occurrence of Ostwald ripening and short-distance cluster mobility during annealing of discontinuous metal films on clean amorphous substrates. The annealing characteristics of very thin particulate deposits of silver on amorphized clean surfaces of single crystalline thin graphite substrates were studied by in-situ transmission electron microscopy (TEM) under controlled environmental conditions (residual gas pressure of 10 to the minus 9th power torr) in the temperature range from 25 to 450 C. Sputter cleaning of the substrate surface, metal deposition, and annealing were monitored by TEM observation. Pseudostereographic presentation of micrographs in different annealing stages, the observation of the annealing behavior at cast shadow edges, and measurements with an electronic image analyzing system were employed to aid the visual perception and the analysis of changes in deposit structure recorded during annealing. Slow Ostwald ripening was found to occur in the entire temperature range, but the overriding surface transport mechanism was short-distance cluster mobility.

  8. Metal coatings for laser fusion targets by electroplating

    SciTech Connect

    Illige, J.D.; Yu, C.M.; Letts, S.A.

    1980-08-26

    Metal coated laser fusion targets must be dense, uniform spherically symmetric to within a few percent of their diameters and smooth to better than a few tenths of a micron. Electroplating offers some unique advantages including low temperature deposition, a wide choice of elements and substantial industrial plating technology. We have evaluatd electroless and electroplating systems for gold and copper, identified the factors responsible for small grain size, and plated glass microspheres with both metals to achieve smooth surfaces and highly symmetric coatings. We have developed plating cells which sustain the microspheres in continuous random motion during plating. We have established techniques for deposition of the initial conductive adherent layer on the glass microsphere surface. Coatings as thick as 15 ..mu..m have been made. The equipment is simple, relatively inexpensive and may be adopted for high volume production of laser fusion targets.

  9. Aurum and Platinum as Metal Contact to Amorphous Carbon Thin Films

    NASA Astrophysics Data System (ADS)

    Mohamad, F.; Suriani, A. B.; Noor, U. M.; Rusop, M.

    2010-07-01

    Amorphous carbon (a-C) thin films have been deposited on quartz substrates at different deposition temperatures ranging from 700 °C-800 °C. The objective of this work is to investigate several electrical contacts on a-C thin films and to find the suitable method to fabricate ohmic contact on a-C thin films that prepared from a natural product, camphor (C10H16O). The a-C thin films were prepared with a simple thermal CVD method. In this study, Aurum (Au) and Platinum (Pt) were selected as the metal contact to a-C thin films. I-V characteristics measurement was carried out to study the contact between metal and a-C thin films. It was found that increasing deposition temperature also contributes to the variation I-V characteristics of a-C thin films.

  10. Bulk Formation of Metallic Glasses and Amorphous Silicon from the Melt

    NASA Technical Reports Server (NTRS)

    Spaepen, F.

    1985-01-01

    By using metallic glass compositions with a high relative glass transition temperature, such as Pd40Ni40P20, homogeneous nucleation also becomes negligible. Large (5g) masses of this alloys were obtained using a molten B2O3 flux. Presently, bulk glass formation in iron based glasses is being investigated. It is expected that if an undercooling of about 250K can be achieved in a Ge or Si melt, formation of the amorphous semiconductor phase (rather than the crystal) may be kinetically favored. The volumetric behavior of undercooled liquid Ga droplet dispersion is investigated by dilatometry. A theoretical model (both analytical and numerical) was developed for transient nucleation in glass forming melts. The model, originally designed for isothermal conditions, was extended to continuous quenching. It is being applied to glass formation in various metallic and oxide systems. A further refinement will be the inclusion of diffusion controlled interfacial rearrangements governing the growth of the crystal embryos.

  11. Intergranular metal phase increases thermal shock resistance of ceramic coating

    NASA Technical Reports Server (NTRS)

    Carpenter, H. W.

    1966-01-01

    Dispersed copper phase increases the thermal shock resistance of a plasma-arc-sprayed coating of zirconia used as a heat barrier on a metal substrate. A small amount of copper is deposited on the granules of the zirconia powder before arc-spraying the resultant powder composite onto the substrate.

  12. Coated metal sintering carriers for fuel cell electrodes

    DOEpatents

    Donelson, R.; Bryson, E.S.

    1998-11-10

    A carrier is described for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.

  13. Coated metal sintering carriers for fuel cell electrodes

    SciTech Connect

    Donelson, Richard; Bryson, E. S.

    1998-01-01

    A carrier for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.

  14. Metallic biomaterials TiN-coated: corrosion analysis and biocompatibility.

    PubMed

    Paschoal, André Luís; Vanâncio, Everaldo Carlos; Canale, Lauralice de Campos Franceschini; da Silva, Orivaldo Lopes; Huerta-Vilca, Domingos; Motheo, Artur de Jesus

    2003-05-01

    Corrosion processes due to contact with the physiological environment should be avoided or minimized in orthopedic implants. Four metallic substrates frequently used as biomaterials: pure Ti, Ti-6Al-4V alloy, ASTM F138 stainless steel, and Co-Cr-Mo alloy, were coated with TiN using the physical vapor deposition (PVD) technique. These coatings have been screened by polarization curves in physiological solutions. TiN prepared by PVD is efficient as coating for stainless steel. On titanium and alloy there are no benefits concerning the corrosion resistance compared to the bare Ti-materials. TiN coatings have been screened according to ISO 10993 standard tests for biocompatibility and exhibited no cytotoxicity, dermal irritation, or acute systemic toxicity response.

  15. Carrier Transport at Metal/Amorphous Hafnium-Indium-Zinc Oxide Interfaces.

    PubMed

    Kim, Seoungjun; Gil, Youngun; Choi, Youngran; Kim, Kyoung-Kook; Yun, Hyung Joong; Son, Byoungchul; Choi, Chel-Jong; Kim, Hyunsoo

    2015-10-14

    In this paper, the carrier transport mechanism at the metal/amorphous hafnium-indium-zinc oxide (a-HIZO) interface was investigated. The contact properties were found to be predominantly affected by the degree of interfacial reaction between the metals and a-HIZO; that is, a higher tendency to form metal oxide phases leads to excellent Ohmic contact via tunneling, which is associated with the generated donor-like oxygen vacancies. In this case, the Schottky-Mott theory is not applicable. Meanwhile, metals that do not form interfacial metal oxide, such as Pd, follow the Schottky-Mott theory, which results in rectifying Schottky behavior. The Schottky characteristics of the Pd contact to a-HIZO can be explained in terms of the barrier inhomogeneity model, which yields a mean barrier height of 1.40 eV and a standard deviation of 0.14 eV. The work function of a-HIZO could therefore be estimated as 3.7 eV, which is in good agreement with the ultraviolet photoelectron spectroscopy (3.68 eV). Our findings will be useful for establishing a strategy to form Ohmic or Schottky contacts to a-HIZO films, which will be essential for fabricating reliable high-performance electronic devices.

  16. Carrier Transport at Metal/Amorphous Hafnium-Indium-Zinc Oxide Interfaces.

    PubMed

    Kim, Seoungjun; Gil, Youngun; Choi, Youngran; Kim, Kyoung-Kook; Yun, Hyung Joong; Son, Byoungchul; Choi, Chel-Jong; Kim, Hyunsoo

    2015-10-14

    In this paper, the carrier transport mechanism at the metal/amorphous hafnium-indium-zinc oxide (a-HIZO) interface was investigated. The contact properties were found to be predominantly affected by the degree of interfacial reaction between the metals and a-HIZO; that is, a higher tendency to form metal oxide phases leads to excellent Ohmic contact via tunneling, which is associated with the generated donor-like oxygen vacancies. In this case, the Schottky-Mott theory is not applicable. Meanwhile, metals that do not form interfacial metal oxide, such as Pd, follow the Schottky-Mott theory, which results in rectifying Schottky behavior. The Schottky characteristics of the Pd contact to a-HIZO can be explained in terms of the barrier inhomogeneity model, which yields a mean barrier height of 1.40 eV and a standard deviation of 0.14 eV. The work function of a-HIZO could therefore be estimated as 3.7 eV, which is in good agreement with the ultraviolet photoelectron spectroscopy (3.68 eV). Our findings will be useful for establishing a strategy to form Ohmic or Schottky contacts to a-HIZO films, which will be essential for fabricating reliable high-performance electronic devices. PMID:26411354

  17. Coating of metal implant materials with strontium.

    PubMed

    Frank, Matthias J; Walter, Martin S; Tiainen, Hanna; Rubert, Marina; Monjo, Marta; Lyngstadaas, S Petter; Haugen, Håvard J

    2013-11-01

    The aim of this study was to show that cathodic polarization can be used for coating commercial implant surfaces with an immobilized but functional and bioavailable surface layer of strontium (Sr). Moreover, this study assessed the effect of fluorine on Sr-attachment. X-ray photoelectron spectroscopy revealed that addition of fluorine (F) to the buffer during coating increased surface Sr-amounts but also changed the chemical surface composition by adding SrF2 alongside of SrO whereas pre-treatment of the surface by pickling in hydrofluoric acid appeared to hinder Sr-attachment. Assessment of the bio-availability hinted at a positive effect of Sr on cell differentiation given that the surface reactivity of the original surface remained unchanged. Additional SrF2 on the surface appeared to reduce undesired surface contamination while maintaining the surface micro-topography and micro-morphology. Anyhow, this surface modification revealed to create nano-nodules on the surface. PMID:23888353

  18. Carbonate-coordinated metal complexes precede the formation of liquid amorphous mineral emulsions of divalent metal carbonates

    NASA Astrophysics Data System (ADS)

    Wolf, Stephan E.; Müller, Lars; Barrea, Raul; Kampf, Christopher J.; Leiterer, Jork; Panne, Ulrich; Hoffmann, Thorsten; Emmerling, Franziska; Tremel, Wolfgang

    2011-03-01

    During the mineralisation of metal carbonates MCO3 (M = Ca, Sr, Ba, Mn, Cd, Pb) liquid-like amorphous intermediates emerge. These intermediates that form via a liquid/liquid phase separation behave like a classical emulsion and are stabilized electrostatically. The occurrence of these intermediates is attributed to the formation of highly hydrated networks whose stability is mainly based on weak interactions and the variability of the metal-containing pre-critical clusters. Their existence and compositional freedom are evidenced by electrospray ionization mass spectrometry (ESI-MS). Liquid intermediates in non-classical crystallisation pathways seem to be more common than assumed.During the mineralisation of metal carbonates MCO3 (M = Ca, Sr, Ba, Mn, Cd, Pb) liquid-like amorphous intermediates emerge. These intermediates that form via a liquid/liquid phase separation behave like a classical emulsion and are stabilized electrostatically. The occurrence of these intermediates is attributed to the formation of highly hydrated networks whose stability is mainly based on weak interactions and the variability of the metal-containing pre-critical clusters. Their existence and compositional freedom are evidenced by electrospray ionization mass spectrometry (ESI-MS). Liquid intermediates in non-classical crystallisation pathways seem to be more common than assumed. Electronic supplementary information (ESI) available: (S1 and S5) TEM at higher magnifications and of crystallizations conducted at pH = 6.0, 9.0 and 11.3; (S2) sketch of a spreading liquid particle on a TEM grid; (S3) wide-angle scattering of BaCO3 and CdCO3; (S4 and S6-S9) ESI-MS spectra of a solution of carbon dioxide and of bicarbonates of Sr, Ba, Pb, Mn and Cd. See DOI: 10.1039/c0nr00761g

  19. Method For Improving The Oxidation Resistance Of Metal Substrates Coated With Thermal Barrier Coatings

    DOEpatents

    Thompson, Anthony Mark; Gray, Dennis Michael; Jackson, Melvin Robert

    2003-05-13

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described. A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  20. SILANE-BASED CONVERSION COATING FOR METALS

    EPA Science Inventory

    For the past three years, a project to develop new pretreatment rinses for metals was carried out by the U.S. Environmental Protection Agency and the University of Cincinnati. The project involved optimization of laboratory rinses with dilute aqueous solutions organofunctional s...

  1. The Electronic Structure of Transition Metal Coated Fullerenes

    NASA Astrophysics Data System (ADS)

    Patton, David C.; Pederson, Mark R.; Kaxiras, Efthimios

    1998-03-01

    Clusters composed of fullerene molecules with an outer shell of transition metal atoms in the composition C_60M_62 (M being a transition metal) have been produced with laser vaporisation techniques(F. Tast, N. Malinowski, S. Frank, M. Heinebrodt, I.M.L. Billas, and T. P. Martin, Z. Phys D 40), 351 (1997).. We have studied several of these very large systems with a parallel version of the all-electron NRLMOL cluster code. Optimized geometries of the metal encased fullerenes C_60Ti_62 and C_60V_62 are presented along with their HOMO-LUMO gaps, electron affinities, ionization energies, and cohesive energies. We compare the stability of these clusters to relaxed met-car structures (e.g. Ti_8C_12) and to relaxed rocksalt metal-carbide fragments (TiC)n with n=8 and 32. In addition to metal-coated fullerenes we consider the possibility of a trilayered structure consisting of a small shell of metal atoms enclosed by a metal coated fullerene. The nature of bonding in these systems is analyzed by studying the electronic charge distributions.

  2. Investigation of Cu coatings deposited by kinetic metallization

    SciTech Connect

    Han, Y.K.; Birbilis, N.; Spencer, K.; Zhang, M.-X.; Muddle, B.C.

    2010-11-15

    Interfacial characterisation of Kinetic Metallization (KM) sprayed Cu coatings applied on metal substrates was performed using optical and electron microscopy, as well as microindentation hardness testing and microchemical analysis. The interfacial characterisation of KM coatings remains scarce to date. Cross sectional observations of KM coatings on light metal substrates revealed an undulating, patelliform profile with thin-lipped cusps at the interface. Pure Al and Mg substrates exhibited a mechanically impinged zone <{approx}5 {mu}m on the substrate material, approximately the size of deformed Cu powder particles. Examination of the Cu side of the interface indicated there was no long range interaction in the coating. On the substrate side of the interface, the KM process induced phase transformations (i.e. recrystallisation and an alloyed zone) in thin layers contiguous to the interface on pure Al and Mg substrates. Zones of elemental interdiffusion were identified at the interface upon Al and Mg substrates using scanning TEM. The width of intermixing zones was in the vicinity of < 1 {mu}m. This metallurgical interaction at the interface occurred on the length scales involving the initial single layer of Cu particles bonded on the substrate.

  3. Characterization and Hydrodesulfurization Properties of Catalysts Derived from Amorphous Metal-Boron Materials

    SciTech Connect

    Parks,G.; Pease, M.; Burns, A.; Layman, K.; Bussell, M.; Wang, X.; Hanson, J.; Rodriquez, J.

    2007-01-01

    Unsupported and silica-supported amorphous metal-boron materials (Ni-B, Mo-O-B, and Ni-Mo-O-B) were prepared by NaBH{sub 4} reduction of aqueous or impregnated metal salts. The resulting materials were characterized by a range of techniques, including conventional and time-resolved X-ray diffraction. The latter technique was used to determine the onset of crystallization of the amorphous materials during annealing in He flow and to identify the phases formed. Annealing of unsupported Ni-B resulted in the crystallization of predominantly Ni{sub 3}B, followed by Ni metal, whereas Ni-B/SiO{sub 2} formed Ni and then NiO. There was no evidence for crystallization of B-containing phases for Mo-O-B or Mo-O-B/SiO{sub 2} on annealing; instead, the predominant phase formed was MoO{sub 2}. In general, the phases formed for Ni-Mo-O-B and Ni-Mo-O-B/SiO2 were consistent with those formed in the monometallic materials, but at higher annealing temperatures. Catalysts prepared by sulfiding Ni-B/SiO{sub 2} and Ni-Mo-O-B/SiO{sub 2} materials had significantly higher thiophene HDS activities than conventionally prepared sulfided Ni/SiO2 and Ni-Mo/SiO{sub 2} catalysts, whereas a sulfided Mo-O-B/SiO{sub 2} catalyst had a dramatically lower HDS activity than a sulfided Mo/SiO{sub 2} catalyst.

  4. [Dental implantations of ceramics-coated metals].

    PubMed

    Cini, L; Gasparini, F; Michieli, S; Pizzoferrato, A; Sandrolini-Cortesi, S

    1975-01-01

    Recent studies and personal experience of the Authors in the field of dental implants have encountered the same fundamental problem which arises with orthopedic prosthesis procedures. The basic problem is that of adhesion between the bone tissue and the metal implant. Chrome-cobalt alloy, Tantalum and Titanium are the metals of most recent use. The Authors therefore proceeded to investigate the behaviour of alveolar bone tissue in the proximity of artificial teeth made of alloy (platinum-gold) covered with ceramic, as used in prosthetic dentistry. The experiment was carried out in a dog and a man. In the dog, two of its mandibular teeth were substituted with the same ceramic-gold implants: the first, a replica of natural tooth, was placed in the socket and held in place by metal splint and mandibular circumferential wirings. The other implant, without a replicated crown, was left free, within the alveolus, without contacting the near or opposing teeth. A solid smooth surfaced alumina device, shaped like a small cylinder, was implanted in the upper femoral epiphysis of the same animal.

  5. Effect of tetrahedral amorphous carbon coating on the resistivity and wear of single-walled carbon nanotube network

    NASA Astrophysics Data System (ADS)

    Iyer, Ajai; Kaskela, Antti; Novikov, Serguei; Etula, Jarkko; Liu, Xuwen; Kauppinen, Esko I.; Koskinen, Jari

    2016-05-01

    Single walled carbon nanotube networks (SWCNTNs) were coated by tetrahedral amorphous carbon (ta-C) to improve the mechanical wear properties of the composite film. The ta-C deposition was performed by using pulsed filtered cathodic vacuum arc method resulting in the generation of C+ ions in the energy range of 40-60 eV which coalesce to form a ta-C film. The primary disadvantage of this process is a significant increase in the electrical resistance of the SWCNTN post coating. The increase in the SWCNTN resistance is attributed primarily to the intrinsic stress of the ta-C coating which affects the inter-bundle junction resistance between the SWCNTN bundles. E-beam evaporated carbon was deposited on the SWCNTNs prior to the ta-C deposition in order to protect the SWCNTN from the intrinsic stress of the ta-C film. The causes of changes in electrical resistance and the effect of evaporated carbon thickness on the changes in electrical resistance and mechanical wear properties have been studied.

  6. The peculiar behavior of the glass transition temperature of amorphous drug-polymer films coated on inert sugar spheres.

    PubMed

    Dereymaker, Aswin; Van Den Mooter, Guy

    2015-05-01

    Fluid bed coating has been proposed in the past as an alternative technology for manufacturing of drug-polymer amorphous solid dispersions, or so-called glass solutions. It has the advantage of being a one-step process, and thus omitting separate drying steps, addition of excipients, or manipulation of the dosage form. In search of an adequate sample preparation method for modulated differential scanning calorimetry analysis of beads coated with glass solutions, glass transition broadening and decrease of the glass transition temperature (Tg ) were observed with increasing particle size of crushed coated beads and crushed isolated films of indomethacin (INDO) and polyvinylpyrrolidone (PVP). Substituting INDO with naproxen gave comparable results. When ketoconazole was probed or the solvent in INDO-PVP films was switched to dichloromethane (DCM) or a methanol-DCM mixture, two distinct Tg regions were observed. Small particle sizes had a glass transition in the high Tg region, and large particle sizes had a glass transition in the low Tg region. This particle size-dependent glass transition was ascribed to different residual solvent amounts in the bulk and at the surface of the particles. A correlation was observed between the deviation of the Tg from that calculated from the Gordon-Taylor equation and the amount of residual solvent at the Tg of particles with different sizes.

  7. Electronic structure and conductivity of nanocomposite metal (Au,Ag,Cu,Mo)-containing amorphous carbon films

    SciTech Connect

    Endrino, Jose L.; Horwat, David; Gago, Raul; Andersson, Joakim; Liu, Y.S.; Guo, Jinghua; Anders, Andre

    2008-05-14

    In this work, we study the influence of the incorporation of different metals (Me = Au, Ag, Cu, Mo) on the electronic structure of amorphous carbon (a-C:Me) films. The films were produced at room temperature using a novel pulsed dual-cathode arc deposition technique. Compositional analysis was performed with secondary neutral mass spectroscopy whereas X-ray diffraction was used to identify the formation of metal nanoclusters in the carbon matrix. The metal content incorporated in the nanocomposite films induces a drastic increase in the conductivity, in parallel with a decrease in the band gap corrected from Urbach energy. The electronic structure as a function of the Me content has been monitored by x-ray absorption near edge structure (XANES) at the C K-edge. XANES showed that the C host matrix has a dominant graphitic character and that it is not affected significantly by the incorporation of metal impurities, except for the case of Mo, where the modifications in the lineshape spectra indicated the formation of a carbide phase. Subtle modifications of the spectral lineshape are discussed in terms of nanocomposite formation.

  8. Ni-based Metal Matrix Composite Functionally Graded Coatings

    NASA Astrophysics Data System (ADS)

    Amado, J. M.; Montero, J.; Tobar, M. J.; Yáñez, A.

    Functional graded materials (FGMs) are a class of composites that have a continuous variation of material properties. One of the aims of such variation is to relieve the stress concentrations that appear in laminated materials. Coating techniques using powder as filler material can be adapted for the manufacture of composition gradients by means of a mixing unit in a powder feed system which is the basis of the laser cladding technology. The aim of this paper is to get coats with layers of the highest possible ceramic concentration on a metal matrix composite (MMC) with the help of the FGM methodology.

  9. The Effect of Oxygen Contamination on the Amorphous Structure of Thermally Sprayed Coatings of Cu47Ti33Zr11Ni8Si1

    SciTech Connect

    Matthew Frank Besser

    2002-05-27

    this research has shown that it is possible to deposit coatings of gas atomized Cu{sub 47}Ti{sub 33}Zr{sub 11}Ni{sub 8}Si{sub 1} powders containing various levels of oxygen contamination using plasma arc spray methods. The structure of the coating was found to depend primarily on the spray environment, with an argon atmosphere producing the most amorphous samples for a given starting powder. The oxygen content of the coatings reflected the relative levels of the oxygen contamination in the starting powders. The analysis of the starting powders displayed oxygen contents ranging from 0.125-0.79 wt.%. It was shown that higher oxygen levels lead to more crystalline structure in the starting powders as determined by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). This trend was found to be true for both the starting powders and for the plasma sprayed coatings. Chemical composition for all starting powders was very close to the nominal alloy composition. Chemical changes in the coatings involved the loss of Cu in coatings where high levels of oxidation were found. Cavitation erosion testing of selected coatings showed a weak trend that coatings prepared by vacuum plasma spray (VPS) had lower damage rates, but there was no clear data to indicate which coating parameters were superior. The range of data produced from testing duplicate coating was too wide to provide a good statistical measure of cavitation erosion resistance. of interest was the fact that when coatings began to show damage from cracking, all samples of a group showed similar damage and usually the damage pattern was somewhat unique to that group of samples. Failure of the coatings was due to features inherent to plasma arc spray (PAS) coating (i.e., pores, splat boundaries, oxide inclusions) rather than the mechanical characteristics of the amorphous alloy.

  10. Real-time Measurement of Biomagnetic Vector Fields in Functional Syncytium Using Amorphous Metal

    NASA Astrophysics Data System (ADS)

    Nakayama, Shinsuke; Uchiyama, Tusyoshi

    2015-03-01

    Magnetic field detection of biological electric activities would provide a non-invasive and aseptic estimate of the functional state of cellular organization, namely a syncytium constructed with cell-to-cell electric coupling. In this study, we investigated the properties of biomagnetic waves which occur spontaneously in gut musculature as a typical functional syncytium, by applying an amorphous metal-based gradio-magneto sensor operated at ambient temperature without a magnetic shield. The performance of differentiation was improved by using a single amorphous wire with a pair of transducer coils. Biomagnetic waves of up to several nT were recorded ~1 mm below the sample in a real-time manner. Tetraethyl ammonium (TEA) facilitated magnetic waves reflected electric activity in smooth muscle. The direction of magnetic waves altered depending on the relative angle of the muscle layer and magneto sensor, indicating the existence of propagating intercellular currents. The magnitude of magnetic waves rapidly decreased to ~30% by the initial and subsequent 1 mm separations between sample and sensor. The large distance effect was attributed to the feature of bioelectric circuits constructed by two reverse currents separated by a small distance. This study provides a method for detecting characteristic features of biomagnetic fields arising from a syncytial current.

  11. Visible-light-induced instability in amorphous metal-oxide based TFTs for transparent electronics

    SciTech Connect

    Ha, Tae-Jun

    2014-10-15

    We investigate the origin of visible-light-induced instability in amorphous metal-oxide based thin film transistors (oxide-TFTs) for transparent electronics by exploring the shift in threshold voltage (V{sub th}). A large hysteresis window in amorphous indium-gallium-zinc-oxide (a-IGZO) TFTs possessing large optical band-gap (≈3 eV) was observed in a visible-light illuminated condition whereas no hysteresis window was shown in a dark measuring condition. We also report the instability caused by photo irradiation and prolonged gate bias stress in oxide-TFTs. Larger V{sub th} shift was observed after photo-induced stress combined with a negative gate bias than the sum of that after only illumination stress and only negative gate bias stress. Such results can be explained by trapped charges at the interface of semiconductor/dielectric and/or in the gate dielectric which play a role in a screen effect on the electric field applied by gate voltage, for which we propose that the localized-states-assisted transitions by visible-light absorption can be responsible.

  12. Probing Stochastic Nano-Scale Inelastic Events in Stressed Amorphous Metal

    PubMed Central

    Yang, Y.; Fu, X. L.; Wang, S.; Liu, Z. Y.; Ye, Y. F.; Sun, B. A.; Liu, C. T.

    2014-01-01

    One fundamental yet longstanding issue in materials science is how local inelasticity arises within an amorphous structure before yielding occurs. Although many possible scenarios were postulated or predicted by theories and simulations,however, direct experimental evidence has been lacking today due to the lack of a sensitive way to detect nano-scale inelasticity. Through the carefully designed microcompression method as coupled with the state-of-art nano-scale electric resistance measurement, we here unfold a stochastic inelastic deformation process in a Zr-based metallic glass, which takes place via the recurrence of two types of short-lived inelastic events causing structural damage and recovery, respectively, prior to yielding. Our current findings reveal that these stochastic events not only self-organize into sub-critical events due to elastic coupling, but also compete with each other in a way that enables the whole amorphous structure to self-heal as well as to sustain local damage. PMID:25331932

  13. Real-time measurement of biomagnetic vector fields in functional syncytium using amorphous metal.

    PubMed

    Nakayama, Shinsuke; Uchiyama, Tusyoshi

    2015-01-01

    Magnetic field detection of biological electric activities would provide a non-invasive and aseptic estimate of the functional state of cellular organization, namely a syncytium constructed with cell-to-cell electric coupling. In this study, we investigated the properties of biomagnetic waves which occur spontaneously in gut musculature as a typical functional syncytium, by applying an amorphous metal-based gradio-magneto sensor operated at ambient temperature without a magnetic shield. The performance of differentiation was improved by using a single amorphous wire with a pair of transducer coils. Biomagnetic waves of up to several nT were recorded ~1 mm below the sample in a real-time manner. Tetraethyl ammonium (TEA) facilitated magnetic waves reflected electric activity in smooth muscle. The direction of magnetic waves altered depending on the relative angle of the muscle layer and magneto sensor, indicating the existence of propagating intercellular currents. The magnitude of magnetic waves rapidly decreased to ~30% by the initial and subsequent 1 mm separations between sample and sensor. The large distance effect was attributed to the feature of bioelectric circuits constructed by two reverse currents separated by a small distance. This study provides a method for detecting characteristic features of biomagnetic fields arising from a syncytial current. PMID:25744476

  14. Real-time Measurement of Biomagnetic Vector Fields in Functional Syncytium Using Amorphous Metal

    PubMed Central

    Nakayama, Shinsuke; Uchiyama, Tusyoshi

    2015-01-01

    Magnetic field detection of biological electric activities would provide a non-invasive and aseptic estimate of the functional state of cellular organization, namely a syncytium constructed with cell-to-cell electric coupling. In this study, we investigated the properties of biomagnetic waves which occur spontaneously in gut musculature as a typical functional syncytium, by applying an amorphous metal-based gradio-magneto sensor operated at ambient temperature without a magnetic shield. The performance of differentiation was improved by using a single amorphous wire with a pair of transducer coils. Biomagnetic waves of up to several nT were recorded ~1 mm below the sample in a real-time manner. Tetraethyl ammonium (TEA) facilitated magnetic waves reflected electric activity in smooth muscle. The direction of magnetic waves altered depending on the relative angle of the muscle layer and magneto sensor, indicating the existence of propagating intercellular currents. The magnitude of magnetic waves rapidly decreased to ~30% by the initial and subsequent 1 mm separations between sample and sensor. The large distance effect was attributed to the feature of bioelectric circuits constructed by two reverse currents separated by a small distance. This study provides a method for detecting characteristic features of biomagnetic fields arising from a syncytial current. PMID:25744476

  15. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOEpatents

    Weeks, Jr., Joseph K.; Gensse, Chantal

    1993-01-01

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials.

  16. Corrosion resistant coating

    NASA Technical Reports Server (NTRS)

    Khanna, S. K.; Thakoor, A. P.; Williams, R. M. (Inventor)

    1985-01-01

    A method of coating a substrate with an amorphous metal is described. A solid piece of the metal is bombarded with ions of an inert gas in the presence of a magnetic field to provide a vapor of the metal which is deposited on the substrate at a sufficiently low gas pressure so that there is formed on the substrate a thin, uniformly thick, essentially pinhole-free film of the metal.

  17. The Effect of Metallic Coatings and Crystallinity on the Volume Expansion of Silicon during Electrochemical Lithiation and Delithiation

    SciTech Connect

    Mcdowell, Matthew T.; Woo Lee, Seok; Wang, Chong M.; Cui, Yi

    2012-05-01

    Applying surface coatings to alloying anodes for Li-ion batteries can improve rate capability and cycle life, but it is unclear how this second phase affects mechanical deformation during electrochemical reaction. Here, in-situ transmission electron microscopy is employed to investigate the electrochemical lithiation and delithiation of silicon nanowires (NWs) with copper coatings. When copper is coated on one sidewall, the NW bilayer structure bends due to length changes in the silicon during delithiation. Tensile hoop stress causes conformal copper coatings to fracture during lithiation without undergoing bending deformation. In addition, in-situ and ex-situ observations indicate that a copper coating plays a role in suppressing volume expansion during lithiation. Finally, the deformation characteristics and dimensional changes of amorphous, polycrystalline, and single-crystalline silicon are compared and related to observed electrochemical behavior. This study reveals important aspects of the deformation process of silicon anodes, and the results suggest that metallic coatings can be used to improve rate behavior and to manage or direct volume expansion in optimized silicon anode frameworks.

  18. Influence of the microstructure on the corrosion behavior of magnetron sputter-quenched amorphous metallic alloys

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Khanna, S. K.; Williams, R. M.; Landel, R. F.

    1983-01-01

    The microstructure and corrosion behavior of magnetron sputter deposited amorphous metallic films of (Mo6ORu40)82B18 under varying sputtering atmospheres have been investigated. The microstructural details and topology of the films have been studied by scanning electron microscopy and correlated with the deposition conditions. By reducing the pressure of pure argon gas, the characteristic features of rough surface and columnar growth full of vertical voids can be converted into a mirror-smooth finish with very dense deposits. Films deposited in the presence of O2 or N2 exhibit columnar structure with vertical voids. Film deposited in pure argon at low pressure show remarkably high corrosion resistance due to the formation of a uniform passive surface layer. The influence of the microstructure and surface texture on the corrosion behavior is discussed.

  19. Three-terminal nanoelectromechanical switch based on tungsten nitride—an amorphous metallic material

    NASA Astrophysics Data System (ADS)

    Mayet, Abdulilah M.; Hussain, Aftab M.; Hussain, Muhammad M.

    2016-01-01

    Nanoelectromechanical (NEM) switches inherently have zero off-state leakage current and nearly ideal sub-threshold swing due to their mechanical nature of operation, in contrast to semiconductor switches. A challenge for NEM switches to be practical for low-power digital logic application is their relatively large operation voltage which can result in higher dynamic power consumption. Herein we report a three-terminal laterally actuated NEM switch fabricated with an amorphous metallic material: tungsten nitride (WN x ). As-deposited WN x thin films have high Young’s modulus (300 GPa) and reasonably high hardness (3 GPa), which are advantageous for high wear resistance. The first prototype WN x switches are demonstrated to operate with relatively low control voltage, down to 0.8 V for an air gap thickness of 150 nm.

  20. Three-terminal nanoelectromechanical switch based on tungsten nitride--an amorphous metallic material.

    PubMed

    Mayet, Abdulilah M; Hussain, Aftab M; Hussain, Muhammad M

    2016-01-22

    Nanoelectromechanical (NEM) switches inherently have zero off-state leakage current and nearly ideal sub-threshold swing due to their mechanical nature of operation, in contrast to semiconductor switches. A challenge for NEM switches to be practical for low-power digital logic application is their relatively large operation voltage which can result in higher dynamic power consumption. Herein we report a three-terminal laterally actuated NEM switch fabricated with an amorphous metallic material: tungsten nitride (WNx). As-deposited WN x thin films have high Young's modulus (300 GPa) and reasonably high hardness (3 GPa), which are advantageous for high wear resistance. The first prototype WN x switches are demonstrated to operate with relatively low control voltage, down to 0.8 V for an air gap thickness of 150 nm. PMID:26636189

  1. Coercivity of domain wall motion in thin films of amorphous rare earth-transition metal alloys

    NASA Technical Reports Server (NTRS)

    Mansuripur, M.; Giles, R. C.; Patterson, G.

    1991-01-01

    Computer simulations of a two dimensional lattice of magnetic dipoles are performed on the Connection Machine. The lattice is a discrete model for thin films of amorphous rare-earth transition metal alloys, which have application as the storage media in erasable optical data storage systems. In these simulations, the dipoles follow the dynamic Landau-Lifshitz-Gilbert equation under the influence of an effective field arising from local anisotropy, near-neighbor exchange, classical dipole-dipole interactions, and an externally applied field. Various sources of coercivity, such as defects and/or inhomogeneities in the lattice, are introduced and the subsequent motion of domain walls in response to external fields is investigated.

  2. Pressure-induced Transformations of Dense Carbonyl Sulfide to Singly Bonded Amorphous Metallic Solid.

    PubMed

    Kim, Minseob; Dias, Ranga; Ohishi, Yasuo; Matsuoka, Takehiro; Chen, Jing-Yin; Yoo, Choong-Shik

    2016-01-01

    The application of pressure, internal or external, transforms molecular solids into non-molecular extended network solids with diverse crystal structures and electronic properties. These transformations can be understood in terms of pressure-induced electron delocalization; however, the governing mechanisms are complex because of strong lattice strains, phase metastability and path dependent phase behaviors. Here, we present the pressure-induced transformations of linear OCS (R3m, Phase I) to bent OCS (Cm, Phase II) at 9 GPa; an amorphous, one-dimensional (1D) polymer at 20 GPa (Phase III); and an extended 3D network above ~35 GPa (Phase IV) that metallizes at ~105 GPa. These results underscore the significance of long-range dipole interactions in dense OCS, leading to an extended molecular alloy that can be considered a chemical intermediate of its two end members, CO2 and CS2. PMID:27527241

  3. Digital image processing of nanometer-size metal particles on amorphous substrates

    NASA Technical Reports Server (NTRS)

    Soria, F.; Artal, P.; Bescos, J.; Heinemann, K.

    1989-01-01

    The task of differentiating very small metal aggregates supported on amorphous films from the phase contrast image features inherently stemming from the support is extremely difficult in the nanometer particle size range. Digital image processing was employed to overcome some of the ambiguities in evaluating such micrographs. It was demonstrated that such processing allowed positive particle detection and a limited degree of statistical size analysis even for micrographs where by bare eye examination the distribution between particles and erroneous substrate features would seem highly ambiguous. The smallest size class detected for Pd/C samples peaks at 0.8 nm. This size class was found in various samples prepared under different evaporation conditions and it is concluded that these particles consist of 'a magic number' of 13 atoms and have cubooctahedral or icosahedral crystal structure.

  4. Pressure-induced Transformations of Dense Carbonyl Sulfide to Singly Bonded Amorphous Metallic Solid

    PubMed Central

    Kim, Minseob; Dias, Ranga; Ohishi, Yasuo; Matsuoka, Takehiro; Chen, Jing-Yin; Yoo, Choong-Shik

    2016-01-01

    The application of pressure, internal or external, transforms molecular solids into non-molecular extended network solids with diverse crystal structures and electronic properties. These transformations can be understood in terms of pressure-induced electron delocalization; however, the governing mechanisms are complex because of strong lattice strains, phase metastability and path dependent phase behaviors. Here, we present the pressure-induced transformations of linear OCS (R3m, Phase I) to bent OCS (Cm, Phase II) at 9 GPa; an amorphous, one-dimensional (1D) polymer at 20 GPa (Phase III); and an extended 3D network above ~35 GPa (Phase IV) that metallizes at ~105 GPa. These results underscore the significance of long-range dipole interactions in dense OCS, leading to an extended molecular alloy that can be considered a chemical intermediate of its two end members, CO2 and CS2. PMID:27527241

  5. Pressure-induced Transformations of Dense Carbonyl Sulfide to Singly Bonded Amorphous Metallic Solid

    NASA Astrophysics Data System (ADS)

    Kim, Minseob; Dias, Ranga; Ohishi, Yasuo; Matsuoka, Takehiro; Chen, Jing-Yin; Yoo, Choong-Shik

    2016-08-01

    The application of pressure, internal or external, transforms molecular solids into non-molecular extended network solids with diverse crystal structures and electronic properties. These transformations can be understood in terms of pressure-induced electron delocalization; however, the governing mechanisms are complex because of strong lattice strains, phase metastability and path dependent phase behaviors. Here, we present the pressure-induced transformations of linear OCS (R3m, Phase I) to bent OCS (Cm, Phase II) at 9 GPa an amorphous, one-dimensional (1D) polymer at 20 GPa (Phase III); and an extended 3D network above ~35 GPa (Phase IV) that metallizes at ~105 GPa. These results underscore the significance of long-range dipole interactions in dense OCS, leading to an extended molecular alloy that can be considered a chemical intermediate of its two end members, CO2 and CS2.

  6. Structural characterization of nanostructures grown by Ni metal induced lateral crystallization of amorphous-Si

    NASA Astrophysics Data System (ADS)

    Radnóczi, G. Z.; Dodony, E.; Battistig, G.; Vouroutzis, N.; Kavouras, P.; Stoemenos, J.; Frangis, N.; Kovács, A.; Pécz, B.

    2016-02-01

    The nickel metal induced lateral crystallization of amorphous silicon is studied by transmission electron microscopy in the range of temperatures from 413 to 521 °C. The structural characteristics of the whiskers grown at 413 °C are compared to the grains grown at 600 °C, where both Metal Induced Lateral Crystallization (MILC) and Solid Phase Crystallization (SPC) are involved. At 413 °C, long whiskers are formed at any crystallographic direction almost free of defects. In contrary, whiskers grown by MILC around 600 °C are crystallized along the ⟨111⟩ directions. These differences are attributed to the low crystallization rate and suppression of the SPC process. The activation energy of the pure MILC was measured in the order of 2 eV. The effect of Ni on the crystallization rate is studied by in-situ heating experiments inside the microscope. The role of contamination that can inhibit MILC is discussed. The cases of MILC process under limited Ni and unlimited Ni source were studied and compared to in-situ annealing experiments. The crystallization rate is strongly influenced by the neighbouring Ni sources; this long-range interaction is attributed to the requirement of a critical Ni concentration in amorphous silicon before the initiation of the MILC process. The long-range interaction can enhance crystallization along a certain direction. The transition from MILC to SPC and the change of the crystallization mode due to the lack of Ni are discussed. The beneficial effect of long annealing at 413 °C is also discussed.

  7. Effect of chromium and phosphorus on the physical properties of iron and titanium-based amorphous metallic alloy films

    NASA Technical Reports Server (NTRS)

    Distefano, S.; Rameshan, R.; Fitzgerald, D. J.

    1991-01-01

    Amorphous iron and titanium-based alloys containing various amounts of chromium, phosphorus, and boron exhibit high corrosion resistance. Some physical properties of Fe and Ti-based metallic alloy films deposited on a glass substrate by a dc-magnetron sputtering technique are reported. The films were characterized using differential scanning calorimetry, stress analysis, SEM, XRD, SIMS, electron microprobe, and potentiodynamic polarization techniques.

  8. Repairing Chipped Silicide Coatings on Refractory Metal Substrates

    NASA Technical Reports Server (NTRS)

    Youngquist, Robert

    2006-01-01

    The space shuttle orbiter s reaction control system (RCS) is a series of small thrusters that use hypergolic fuels to orient the orbiter in space. The RCS thrusters are constructed from a special niobium-based alloy -- the C-103. This alloy retains excellent mechanical properties from cryogenic temperature all the way up to 2,500 F (1,370 C). C-103 is susceptible to rapid oxidation at elevated temperatures. The authors have developed two methods to repair damaged R512a coatings on C-103. For the first repair technique, metal foundries, semiconductor manufacturers, and many other industries have developed and routinely use coatings that can easily be painted on metal to protect it from corrosion, including oxidation, to temperatures in excess of 2,500 F (1,370 C). This first repair technique is considered somewhat temporary. The second repair technique is based on using the native coating material of the RCS nozzles. the chipped area is ground out and a "green" R512a coating is applied to the repair area. Both repair techniques can be applied for moderate protection until the permanent laser-repair technique is available to the repair area.

  9. Vibrational and optical properties of amorphous metals: Progress report and projected research, July 1, 1988--June 20, 1989

    SciTech Connect

    Lannin, J.S.

    1989-02-01

    This report covers progress and projected research in vibrational and optical properties of amorphous metals. Topics covered are: the setup and initiation of thin film deposition and analysis capabilities in ultrahigh vaccuum, Auger and LPS measurements on ion bombarded films of a-Ni/sub 95/Tb/sub 5/ films that have been studied by diffraction and inelastic neutron scattering measurements, and Raman scattering measurements on crystalline NiSi/sub 2/metals. (JL)

  10. Mechanical Behavior of Spray-Coated Metallic Laminates

    NASA Astrophysics Data System (ADS)

    Vackel, Andrew; Nakamura, Toshio; Sampath, Sanjay

    2016-06-01

    Thermal spray (TS) coatings have been extensively utilized for various surface modifications such as enhancing wear/erosion resistance and thermal protection. In the present study, a new function of TS material is explored by studying its load-carrying capability. Due to the inherent microstructures containing voids and interfaces, it has been presumed TS materials were not suitable to bear loads. However, the recent advances in TS technology to manufacture near fully dense TS coatings have expanded their potential applications. In the current experiments, TS nickel coatings are deposited onto metallic substrates, and their mechanical behaviors are closely examined. Based on the measured data, the estimated elastic modulus of TS Ni is about 130 GPa (35% less than bulk value), and the maximum tensile strength is about 500 MPa (comparable to bulk value). It was found that such a high value is attainable because the coating is deposited onto a substrate, enabling a load-transfer mechanism and preventing coating failure at a much lower stress level. Three distinct deformation stages are identified to describe this behavior. Such a clarification is critical for enabling TS process to restore structural parts as well as to additively manufacture load-bearing components.

  11. Quantitative analysis of electroplated nickel coating on hard metal.

    PubMed

    Wahab, Hassan A; Noordin, M Y; Izman, S; Kurniawan, Denni

    2013-01-01

    Electroplated nickel coating on cemented carbide is a potential pretreatment technique for providing an interlayer prior to diamond deposition on the hard metal substrate. The electroplated nickel coating is expected to be of high quality, for example, indicated by having adequate thickness and uniformity. Electroplating parameters should be set accordingly for this purpose. In this study, the gap distances between the electrodes and duration of electroplating process are the investigated variables. Their effect on the coating thickness and uniformity was analyzed and quantified using design of experiment. The nickel deposition was carried out by electroplating in a standard Watt's solution keeping other plating parameters (current: 0.1 Amp, electric potential: 1.0 V, and pH: 3.5) constant. The gap distance between anode and cathode varied at 5, 10, and 15 mm, while the plating time was 10, 20, and 30 minutes. Coating thickness was found to be proportional to the plating time and inversely proportional to the electrode gap distance, while the uniformity tends to improve at a large electrode gap. Empirical models of both coating thickness and uniformity were developed within the ranges of the gap distance and plating time settings, and an optimized solution was determined using these models.

  12. Quantitative Analysis of Electroplated Nickel Coating on Hard Metal

    PubMed Central

    Wahab, Hassan A.; Noordin, M. Y.; Izman, S.

    2013-01-01

    Electroplated nickel coating on cemented carbide is a potential pretreatment technique for providing an interlayer prior to diamond deposition on the hard metal substrate. The electroplated nickel coating is expected to be of high quality, for example, indicated by having adequate thickness and uniformity. Electroplating parameters should be set accordingly for this purpose. In this study, the gap distances between the electrodes and duration of electroplating process are the investigated variables. Their effect on the coating thickness and uniformity was analyzed and quantified using design of experiment. The nickel deposition was carried out by electroplating in a standard Watt's solution keeping other plating parameters (current: 0.1 Amp, electric potential: 1.0 V, and pH: 3.5) constant. The gap distance between anode and cathode varied at 5, 10, and 15 mm, while the plating time was 10, 20, and 30 minutes. Coating thickness was found to be proportional to the plating time and inversely proportional to the electrode gap distance, while the uniformity tends to improve at a large electrode gap. Empirical models of both coating thickness and uniformity were developed within the ranges of the gap distance and plating time settings, and an optimized solution was determined using these models. PMID:23997678

  13. Magnesium-Aluminum-Zirconium Oxide Amorphous Ternary Composite: A Dense and Stable Optical Coating

    NASA Technical Reports Server (NTRS)

    Sahoo, N. K.; Shapiro, A. P.

    1998-01-01

    In the present work, the process parameter dependent optical and structural properties of MgO-Al(2)O(3)-ZrO(2) ternary mixed-composite material have been investigated. Optical properties were derived from spectrophotometric measurements. The surface morphology, grain size distributions, crystallographic phases and process dependent material composition of films have been investigated through the use of Atomic Force Microscopy (AFM), X-ray diffraction analysis and Energy Dispersive X- ray (EDX) analysis. EDX analysis made evident the correlation between the optical constants and the process dependent compositions in the films. It is possible to achieve environmentally stable amorphous films with high packing density under certain optimized process conditions.

  14. Influence of Surface Coating on Metal Ion Release: Evaluation in Patients With Metal Allergy.

    PubMed

    Thomas, Peter; Weik, Thomas; Roider, Gabriele; Summer, Burkhard; Thomsen, Marc

    2016-05-01

    Nickel, chromium, and cobalt in stainless steel and Cobalt-chrome-molybdenum (CoCrMo) alloys may induce allergy. The objectives of this study were to evaluate surface coating regarding ion release, patch test reactivity, and arthroplasty performance. Materials and methods included patch test in 31 patients with metal allergy and 30 patients with no allergy to stainless steel and CoCrMo disks that are uncoated or coated by titanium nitride/zirconium nitride (TiN/ZrN). Assessment include atomic absorption spectrometry of released nickel, cobalt, and chromium from the disks after exposure to distilled water, artificial sweat and culture medium. Results showed that both coatings reduced the nickel and chromium release from stainless steel and CoCrMo disks and mostly the cobalt release from the disks (maximally 11.755 µg/cm(2)/5 d to 1.624 by Ti-N and to 0.442 by ZrN). Six of the 31 patients with metal allergy reacted to uncoated disks, but none reacted to the coated disks. The current authors report on exemplary patients with metal allergy who had symptom relief by revision with surface-coated arthroplasty. The authors concluded that the surface coating may prevent cutaneous and peri-implant allergic reactions. [Orthopedics. 2016; 39(3):S24-S30.].

  15. Influence of Surface Coating on Metal Ion Release: Evaluation in Patients With Metal Allergy.

    PubMed

    Thomas, Peter; Weik, Thomas; Roider, Gabriele; Summer, Burkhard; Thomsen, Marc

    2016-05-01

    Nickel, chromium, and cobalt in stainless steel and Cobalt-chrome-molybdenum (CoCrMo) alloys may induce allergy. The objectives of this study were to evaluate surface coating regarding ion release, patch test reactivity, and arthroplasty performance. Materials and methods included patch test in 31 patients with metal allergy and 30 patients with no allergy to stainless steel and CoCrMo disks that are uncoated or coated by titanium nitride/zirconium nitride (TiN/ZrN). Assessment include atomic absorption spectrometry of released nickel, cobalt, and chromium from the disks after exposure to distilled water, artificial sweat and culture medium. Results showed that both coatings reduced the nickel and chromium release from stainless steel and CoCrMo disks and mostly the cobalt release from the disks (maximally 11.755 µg/cm(2)/5 d to 1.624 by Ti-N and to 0.442 by ZrN). Six of the 31 patients with metal allergy reacted to uncoated disks, but none reacted to the coated disks. The current authors report on exemplary patients with metal allergy who had symptom relief by revision with surface-coated arthroplasty. The authors concluded that the surface coating may prevent cutaneous and peri-implant allergic reactions. [Orthopedics. 2016; 39(3):S24-S30.]. PMID:27219723

  16. Amorphous layer formation at the TaC/Cu interface in the Si/TaC/Cu metallization system

    NASA Astrophysics Data System (ADS)

    Laurila, Tomi; Zeng, Kejun; Kivilahti, Jorma K.; Molarius, Jyrki; Suni, Ilkka

    2002-02-01

    An amorphous Ta(O,C)x layer was found to form at the TaC/Cu interface in the Si/TaC/Cu metallization system. The formation of the layer was induced by oxygen trapped in the as-deposited films, since on the basis of thermodynamic evaluation of the ternary Ta-C-O system, the dissociation of the TaC layer and the formation of the Ta2O5 and graphite can be expected to occur during subsequent annealings in this case. However, as observed experimentally, the formation of the amorphous Ta(O,C)x preceded the formation of the stable tantalum oxide.

  17. Reduction experiment of FeO-bearing amorphous silicate: application to origin of metallic iron in GEMS

    SciTech Connect

    Matsuno, Junya; Tsuchiyama, Akira; Miyake, Akira; Noguchi, Ryo; Ichikawa, Satoshi

    2014-09-10

    Glass with embedded metal and sulfides (GEMS) are amorphous silicates included in anhydrous interplanetary dust particles (IDPs) and can provide information about material evolution in our early solar system. Several formation processes for GEMS have been proposed so far, but these theories are still being debated. To investigate a possible GEMS origin by reduction of interstellar silicates, we synthesized amorphous silicates with a mean GEMS composition and performed heating experiments in a reducing atmosphere. FeO-bearing amorphous silicates were heated at 923 K and 973 K for 3 hr, and at 1023 K for 1-48 hr at ambient pressure in a reducing atmosphere. Fe grains formed at the interface between the silicate and the reducing gas through a reduction. In contrast, TEM observations of natural GEMS show that metallic grains are uniformly embedded in amorphous silicates. Therefore, the present study suggests that metallic inclusions in GEMS could not form as reduction products and that other formation process such as condensation or irradiation are more likely.

  18. Growth of metal-free carbon nanotubes on glass substrate with an amorphous carbon catalyst layer.

    PubMed

    Seo, Jae Keun; Choi, Won Seok; Kim, Hee Dong; Lee, Jae-Hyeoung; Choi, Eun Chang; Kim, Hyung Jin; Hong, Byungyou

    2011-12-01

    We have investigated the direct growth of metal-free carbon nanotubes (CNTs) on glass substrates with microwave-plasma enhanced chemical vapor deposition (MPECVD). Amorphous carbon (a-C) films were used as a catalyst layer to grow metal-free CNTs. The a-C films were deposited on Corning glass substrates using RF magnetron sputtering with the use of a carbon target (99.99%) at room temperature. They were pretreated with hydrogen plasma using a microwave PECVD at 600 degrees C. Then, CNTs were prepared using microwave PECVD with a mixture of methane (CH4) and hydrogen (H2) gases. The CNTs were grown at different substrate temperatures (400 degrees C, 500 degrees C, and 600 degrees C) for 30 minutes. Other conditions were fixed. The growth trends of CNTs against substrate temperature were observed by field emission scanning electron microscopy (FE-SEM). The structure of a-C catalyst layer and grown CNTs were measured by Raman spectroscopy. High-resolution transmission electron microscopy (HR-TEM) images showed that the CNTs had bamboo-like multi-walled structures. Energy dispersive spectroscopy (EDS) measurements confirmed that the CNTs consisted of only carbon. PMID:22409050

  19. Preparation, Functionality, and Application of Metal Oxide-coated Noble Metal Nanoparticles.

    PubMed

    Liu, Shuhua; Regulacio, Michelle D; Tee, Si Yin; Khin, Yin Win; Teng, Choon Peng; Koh, Leng Duei; Guan, Guijian; Han, Ming-Yong

    2016-08-01

    With their remarkable properties and wide-ranging applications, nanostructures of noble metals and metal oxides have been receiving significantly increased attention in recent years. The desire to combine the properties of these two functional materials for specific applications has naturally prompted research in the design and synthesis of novel nanocomposites, consisting of both noble metal and metal-oxide components. In this review, particular attention is given to core-shell type metal oxide-coated noble metal nanostructures (i.e., metal@oxide), which display potential utility in applications, including photothermal therapy, catalytic conversions, photocatalysis, molecular sensing, and photovoltaics. Emerging research directions and areas are envisioned at the end to solicit more attention and work in this regard. PMID:27291595

  20. Monolayer and/or few-layer graphene on metal or metal-coated substrates

    DOEpatents

    Sutter, Peter Werner; Sutter, Eli Anguelova

    2015-04-14

    Disclosed is monolayer and/or few-layer graphene on metal or metal-coated substrates. Embodiments include graphene mirrors. In an example, a mirror includes a substrate that has a surface exhibiting a curvature operable to focus an incident beam onto a focal plane. A graphene layer conformally adheres to the substrate, and is operable to protect the substrate surface from degradation due to the incident beam and an ambient environment.

  1. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating

    PubMed Central

    Sun, B. A.; Chen, S. H.; Lu, Y. M.; Zhu, Z. G.; Zhao, Y. L.; Yang, Y.; Chan, K. C.; Liu, C. T.

    2016-01-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability. PMID:27271435

  2. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating.

    PubMed

    Sun, B A; Chen, S H; Lu, Y M; Zhu, Z G; Zhao, Y L; Yang, Y; Chan, K C; Liu, C T

    2016-01-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability. PMID:27271435

  3. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating

    NASA Astrophysics Data System (ADS)

    Sun, B. A.; Chen, S. H.; Lu, Y. M.; Zhu, Z. G.; Zhao, Y. L.; Yang, Y.; Chan, K. C.; Liu, C. T.

    2016-06-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability.

  4. Plasma-sprayed metal-glass fluoride coatings for lubrication to 1170 K (1650 F)

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.

    1974-01-01

    Plasma spray of Nichrome matrix composite contains dispersed glass for oxidation protection and calcium fluoride for lubrication. Coatings can be applied to bearing journals and bearing bores. Coating was easily machinable and had excellent bond strength on substrate metal.

  5. Method of applying a bond coating and a thermal barrier coating on a metal substrate, and related articles

    DOEpatents

    Hasz, Wayne Charles; Borom, Marcus Preston

    2002-01-01

    A method for applying at least one bond coating on a surface of a metal-based substrate is described. A foil of the bond coating material is first attached to the substrate surface and then fused thereto, e.g., by brazing. The foil is often initially prepared by thermally spraying the bond coating material onto a removable support sheet, and then detaching the support sheet. Optionally, the foil may also include a thermal barrier coating applied over the bond coating. The substrate can be a turbine engine component.

  6. Dynamics of ultrathin metal films on amorphous substrates under fast thermal processing

    NASA Astrophysics Data System (ADS)

    Favazza, Christopher; Kalyanaraman, Ramki; Sureshkumar, Radhakrishna

    2007-11-01

    A mathematical model is developed to analyze the growth/decay rate of surface perturbations of an ultrathin metal film on an amorphous substrate (SiO2). The formulation combines the approach of Mullins [W. W. Mullins, J. Appl. Phys. 30, 77 (1959)] for bulk surfaces, in which curvature-driven mass transport and surface deformation can occur by surface/volume diffusion and evaporation-condensation processes, with that of Spencer etal . [B. J. Spencer, P. W. Voorhees, and S. H. Davis, Phys. Rev. Lett. 67, 26 (1991)] to describe solid-state transport in thin films under epitaxial strain. Modifications of the Mullins model to account for thin-film boundary conditions result in qualitatively different dispersion relationships especially in the limit as kho≪1, where k is the wavenumber of the perturbation and ho is the unperturbed film height. The model is applied to study the relative rate of solid-state mass transport as compared to that of liquid phase dewetting in a thin film subjected to a fast thermal pulse. Specifically, we have recently shown that multiple cycles of nanosecond (ns) pulsed laser melting and resolidification of ultrathin metal films on amorphous substrates can lead to the formation of various types of spatially ordered nanostructures [J. Trice, D. Thomas, C. Favazza, R. Sureshkumar, and R. Kalyanaraman, Phys. Rev. B 75, 235439 (2007)]. The pattern formation has been attributed to the dewetting of the thin film by a hydrodynamic instability. In such experiments the film is in the solid state during a substantial fraction of each thermal cycle. However, results of a linear stability analysis based on the aforementioned model suggest that solid-state mass transport has a negligible effect on morphological changes of the surface. Further, a qualitative analysis of the effect of thermoelastic stress, induced by the rapid temperature changes in the film-substrate bilayer, suggests that stress relaxation does not appreciably contribute to surface

  7. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  8. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  9. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  10. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  11. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  12. Alumina coating on dense tungsten powder by fluidized bed metal organic chemical vapour deposition.

    PubMed

    Rodriguez, Philippe; Caussat, Brigitte; Ablitzer, Carine; Iltis, Xavière; Brothier, Meryl

    2011-09-01

    In order to study the feasibility of coating very dense powders by alumina using Fluidized Bed Metal Organic Chemical Vapour Deposition (FB-MOCVD), experiments were performed on a commercial tungsten powder, 75 microm in median volume diameter and 19,300 kg/m3 in grain density. The first part of the work was dedicated to the experimental study of the tungsten powder fluidization using argon as carrier gas at room temperature and at 400 degrees C. Due to the very high density of the tungsten powder, leading to low initial fixed bed heights and low bed expansions, different weights of powder were tested in order to reach satisfactory temperature profiles along the fluidized bed. Then, using argon as a fluidized bed former and aluminium acetylacetonate Al(C5O2H7)3 as a single source precursor, alumina thin films were deposited on tungsten particles at a low temperature range (e.g., 370-420 degrees C) by FB-MOCVD. The influence of the weight of powder, bed temperature and run duration was studied. Characterizations of the obtained samples were performed by various techniques including scanning electron microscopy (SEM) coupled with Energy Dispersive X-ray Spectroscopy (EDS) analyses, Field Emission Gun SEM (FEG-SEM) and Fourier Transform InfraRed (FT-IR) spectroscopy. The different analyses indicated that tungsten particles were uniformly coated by a continuous alumina thin film. The thickness of the film ranged between 25 and 80 nm, depending on the coating conditions. The alumina thin films were amorphous and contained carbon contamination. This latter may correspond to the adsorption of species resulting from incomplete decomposition of the precursor at so low deposition temperature. PMID:22097534

  13. Protective coatings of metal surfaces by cold plasma treatment

    NASA Technical Reports Server (NTRS)

    Manory, R.; Grill, A.

    1985-01-01

    The cold plasma techniques for deposition of various types of protective coatings are reviewed. The main advantage of these techniques for deposition of ceramic films is the lower process temperature, which enables heat treating of the metal prior to deposition. In the field of surface hardening of steel, significant reduction of treatment time and energy consumption were obtained. A simple model for the plasma - surface reactions in a cold plasma system is presented, and the plasma deposition techniques are discussed in view of this model.

  14. Rotary feeding system for metallic coating installation by electrodeposition

    NASA Astrophysics Data System (ADS)

    Stănescu, A.; Alecusan, A. M.; Dimitescu, A.

    2016-08-01

    The paper aims to present an alternative feeding system for metallic coatings lines by electrodeposition which lends itself to the circular arrangement of the cuvettes used in such plants. The novelty lies both, in the arrangement of the electrodeposition installation components and mechanical feeding and transport system for parts to be electrodeposited. The control and actuation system of this type of installation simplifies. Nevertheless, all these increase the system reliability and run lower maintenance costs, without adversely affecting the quality of the end product. The paper presents the justification for reducing the total energy consumption in the electrodeposition process, too.

  15. Amorphous MoSx thin-film-coated carbon fiber paper as a 3D electrode for long cycle life symmetric supercapacitors

    NASA Astrophysics Data System (ADS)

    Balasingam, Suresh Kannan; Thirumurugan, Arun; Lee, Jae Sung; Jun, Yongseok

    2016-06-01

    Amorphous MoSx thin-film-coated carbon fiber paper as a binder-free 3D electrode was synthesized by a facile hydrothermal method. The maximum specific capacitance of a single electrode was 83.9 mF cm-2, while it was 41.9 mF cm-2 for the symmetric device. Up to 600% capacitance retention was observed for 4750 cycles.Amorphous MoSx thin-film-coated carbon fiber paper as a binder-free 3D electrode was synthesized by a facile hydrothermal method. The maximum specific capacitance of a single electrode was 83.9 mF cm-2, while it was 41.9 mF cm-2 for the symmetric device. Up to 600% capacitance retention was observed for 4750 cycles. Electronic supplementary information (ESI) available. See DOI: 10.1039/C6NR01200K

  16. Effect of patch borders on coercivity in amorphous rare earth-transition metal thin films

    NASA Technical Reports Server (NTRS)

    Patterson, G.; Fu, H.; Giles, R. C.; Mansuripur, M.

    1991-01-01

    The coercivity at the micron scale is a very important property of magneto-optical media. It is a key factor that determines the magnetic domain wall movement and domain reversal. How the coercivity is influenced by a special type of patch borders is discussed. Patch formation is a general phenomenon in growth processes of amorphous rare earth transition metal thin films. Different patches may stem from different seeds and the patch borders are formed when they merge. Though little is known about the exact properties of the borders, we may expect that the exchange interaction at the patch border is weaker than that within a patch, since there is usually a spatial gap between two patches. Computer simulations were performed on a 2-D hexagonal lattice consisting of 37 complete patches with random shape and size. From the series of simulations we may conclude that the domain in the patch with borders of 30 percent exchange strength can expand most easily to the whole lattice, because the exchange strength can expand most easily to the whole lattice, because the exchange strength of the border is not too high to prevent the domain from growing within the patch and it is not too low to prevent the domain from expanding beyond the patch.

  17. Magnetic and Transport Properties of Amorphous GdGe Alloys near the Metal-Insulator Transition

    NASA Astrophysics Data System (ADS)

    Sinenian, Nareg; Smith, D. J.

    2005-03-01

    The temperature and field dependence of magnetization and conductivity of amorphous Ge doped with the rare earth Gd (a-GdxGe1-x) has been measured for a range of x near the metal-insulator transition 0.08 < x <0.25). As in previous work on a-Gd-Si, high field magnetization and low field susceptibility per Gd atom in the paramagnetic state above the spin glass freezing temperature are significantly suppressed below that of non-interacting Gd, indicative of strong antiferromagnetic interactions. However, unlike a-Gd-Si, the low field susceptibility does not fit a Curie-Weiss law, instead showing 1/T^α dependence. As in a-Gd-Si, Gd causes localization of charge carriers below a characteristic temperature T*, which is also an onset of significant negative magnetoresistance MR. Both T* and the magnitude of MR are however significantly less in a-Gd-Ge than in comparable a-Gd-Si alloys. It is suggested that the large effects of matrix (Ge vs Si) are due to differences in dielectric constant and bandgap, which cause changes in screening, thereby altering the effect of the magnetic moments of Gd on both localization of carriers and on the indirect mediated Gd-Gd exchange interactions. We thank the NSF for support.

  18. Molecular dynamics simulations of the tribological behaviour of a water-lubricated amorphous carbon-fluorine PECVD coating

    NASA Astrophysics Data System (ADS)

    Rullich, Markus; Weiss, Volker C.; Frauenheim, Thomas

    2013-07-01

    Hybrid bearings comprising ceramic balls and steel rings exhibit increased wear-resistance and a reduced coefficient of friction (COF) compared with standard steel bearings. Using plasma-enhanced chemical vapour deposition (PECVD) coatings to modify the surface properties, the performance of these bearings can be further improved. Fluorine-containing amorphous hydrogenated carbon (a-C : F : H) films are well suited to this purpose. To study the influence of such coatings on the friction characteristics of key parts of hybrid bearings, a model of an a-C : F : H film was constructed and employed in molecular dynamics simulations of two slabs sliding past each other, lubricated by water. With one slab being pulled by a virtual spring, the perpendicular force (load) was kept constant using a barostat. For comparison, a system of two silicon dioxide (cristobalite) slabs and a mixed system consisting of a cristobalite slab and an a-C : F : H slab were investigated. Our results indicate a linear dependence of the friction force on the perpendicular force. With an increasing amount of water between the slabs, the COFs decrease. A decrease in temperature leads to an increased COF, while a decrease in the relative velocity of the slabs does not influence the COF between two a-C : F : H slabs, but reduces the COF for the other two systems. Our results for the COF and its dependence on temperature and relative sliding velocity generally agree well both with experiments and with simulations for similar systems reported in the literature.

  19. 21 CFR 888.3670 - Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Shoulder joint metal/polymer/metal nonconstrained... ORTHOPEDIC DEVICES Prosthetic Devices § 888.3670 Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented prosthesis. (a) Identification. A shoulder joint...

  20. 21 CFR 888.3670 - Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Shoulder joint metal/polymer/metal nonconstrained... ORTHOPEDIC DEVICES Prosthetic Devices § 888.3670 Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented prosthesis. (a) Identification. A shoulder joint...

  1. 21 CFR 888.3670 - Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Shoulder joint metal/polymer/metal nonconstrained... ORTHOPEDIC DEVICES Prosthetic Devices § 888.3670 Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented prosthesis. (a) Identification. A shoulder joint...

  2. Silica coated noble metal nanoparticle hydrosols as supported catalyst precursors.

    PubMed

    Kong, Tung Shing Adam; Yu, Kai Man Kerry; Tsang, Shik Chi

    2006-04-01

    Synthesis of well-defined nanoparticles has been intensively pursued not only for their fundamental scientific interest, but also for many technological applications. One important development of the nanomaterial is in the area of chemical catalysis. We have now developed a new aqueous-based method for the synthesis of silica encapsulated noble metal nanoparticles in controlled dimensions. Thus, colloid stable silica encapsulated approximately 5 nm platinum nanoparticle is synthesized by a multi-step method. The thickness of the silica coating could be controlled using a different amount of silica precursor. These particles supported on a high surface area alumina are also demonstrated to display a superior hydrogenation activity and stability against metal sintering after thermal activation.

  3. [Coating of metal implants with the bioactive glass ceramics Ceravital].

    PubMed

    Strunz, V; Bunte, M; Gross, U M; Männer, K; Brömer, H; Deutscher, K

    1978-12-01

    The bioactive glass ceramic Ceravital forms a physicochemical bonding with bone which is capable of withstanding stress caused by tension. This glass ceramic may already be put to clinical use as replacement for minor osseous parts. However, physical data are limited for maximum stress withstanding or gracile whole ceramic implants. In this study, metal cylinders from an alloy of CoCrMo are initially coated with a bio-compatible adhesive layer of enamel, approximately 0,2 to 0,3 mm thick. The adhesive strength of this kind of enamel amounts to about 120 to 140 kp/cm2. After the enamelling process, the glass ceramic is pressed into the enamel in granules at a particle size of 100 to 200 micrometer. As the first results show, this new process is suitable for the combination of metal implant stability and tissue compatibility of glass ceramic.

  4. Amorphous MoSx thin-film-coated carbon fiber paper as a 3D electrode for long cycle life symmetric supercapacitors.

    PubMed

    Balasingam, Suresh Kannan; Thirumurugan, Arun; Lee, Jae Sung; Jun, Yongseok

    2016-06-01

    Amorphous MoSx thin-film-coated carbon fiber paper as a binder-free 3D electrode was synthesized by a facile hydrothermal method. The maximum specific capacitance of a single electrode was 83.9 mF cm(-2), while it was 41.9 mF cm(-2) for the symmetric device. Up to 600% capacitance retention was observed for 4750 cycles.

  5. Pentek metal coating removal system: Baseline report; Summary

    SciTech Connect

    1997-07-31

    The Pentek metal coating removal system consists of the ROTO-PEEN Scaler, CORNER-CUTTER(R), and VAC-PAC(R). The system is designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M ROTO-PEEN tungsten carbide cutters, while the CORNER-CUTTER(R) uses solid needles for descaling activities. These are used with the VAC-PAC(R) vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure was minimal, but noise exposure was significant. Further testing for each exposure is recommended, since the outdoor environment where the testing demonstration took place may skew the results. It is feasible that dust and noise levels will be higher in an enclosed operating environment. Other areas of concern found were arm-hand vibration, whole-body vibration, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  6. Characterization and simulation on antireflective coating of amorphous silicon oxide thin films with gradient refractive index

    NASA Astrophysics Data System (ADS)

    Huang, Lu; Jin, Qi; Qu, Xingling; Jin, Jing; Jiang, Chaochao; Yang, Weiguang; Wang, Linjun; Shi, Weimin

    2016-08-01

    The optical reflective properties of silicon oxide (SixOy) thin films with gradient refractive index are studied both theoretically and experimentally. The thin films are widely used in photovoltaic as antireflective coatings (ARCs). An effective finite difference time domain (FDTD) model is built to find the optimized reflection spectra corresponding to structure of SixOy ARCs with gradient refractive index. Based on the simulation analysis, it shows the variation of reflection spectra with gradient refractive index distribution. The gradient refractive index of SixOy ARCs can be obtained in adjustment of SiH4 to N2O ratio by plasma-enhanced chemical vapor deposition (PECVD) system. The optimized reflection spectra measured by UV-visible spectroscopy confirms to agree well with that simulated by FDTD method.

  7. Synthesis and electrochemical performances of amorphous carbon-coated Sn-Sb particles as anode material for lithium-ion batteries

    SciTech Connect

    Wang Zhong; Tian Wenhuai; Liu Xiaohe; Yang Rong; Li Xingguo

    2007-12-15

    The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles. The as-prepared composite materials show much improved electrochemical performances as anode materials for lithium-ion batteries compared with Sn-Sb alloy and carbon alone. This amorphous carbon-coated Sn-Sb particle is extremely promising anode materials for lithium secondary batteries and has a high potentiality in the future use. - Graphical abstract: The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles.

  8. Low-Temperature Solution Processing of Amorphous Metal Oxide Semiconductors for High-Performance Thin-Film Transistors

    NASA Astrophysics Data System (ADS)

    Hennek, Jonathan W.

    The growing field of large-area flexible electronics presents the need for amorphous materials with electrical performances superior to amorphous hydrogenated silicon (a-Si:H). Metal oxide semiconductors show great promise in thin film transistors (TFTs) due to their high electron mobility (micro, 1--100 cm2V-1s-1), mechanical flexibility, and electrical stability. However, most oxide semiconductor fabrication still relies on expensive, inflexible and energy intensive vacuum deposition methods. To overcome these limitations, my thesis work has focused on developing low-temperature solution processing routes to functional metal oxide materials. In Chapter 2, we demonstrate an optimized "ink" and printing process for inkjet patterning of amorphous indium gallium zinc oxide (a-IGZO) and investigate the effects of device structure on derived electron mobility. Bottom-gate top-contact (BGTC) TFTs are fabricated and shown to exhibit electron mobilities comparable to a-Si:H. Furthermore, a record micro of 2.5 cm 2V-1s-1 is demonstrated for bottom-gate bottom-contact (BGBC) TFTs. The mechanism underlying such impressive performance is investigated using transmission line techniques, and it is shown that the semiconductor-source/drain electrode interface contact resistance is nearly an order of magnitude lower for BGBC transistors versus BGTC devices. In Chapter 3, we report the implementation of amorphous indium yttrium oxide (a-IYO) as a TFT semiconductor for the first time. Amorphous and polycrystalline IYO films are grown via a low-temperature solution process utilizing exothermic "combustion" precursors. Precursor transformation and the IYO films are analyzed by DTA, TGA, XRD, AFM, XPS, and optical transmission, revealing efficient conversion to the metal-oxide lattice, and smooth, transparent films. a-IYO TFTs fabricated with a hybrid nanodielectric exhibit impressive electron mobilities of 7.3 cm2V-1s-1 (Tanneal = 300 °C) and 5.0 cm2V-1s -1 (Tanneal = 250 °C) for 2

  9. Polyelectrolyte multilayer-calcium phosphate composite coatings for metal implants.

    PubMed

    Elyada, Alon; Garti, Nissim; Füredi-Milhofer, Helga

    2014-10-13

    The preparation of organic-inorganic composite coatings with the purpose to increase the bioactivity of bioinert metal implants was investigated. As substrates, glass plates and rough titanium surfaces (Ti-SLA) were employed. The method comprises the deposition of polyelectrolyte multilayers (PEMLs) followed by immersion of the coated substrate into a calcifying solution of low supersaturation (MCS). Single or mixed PEMLs were constructed from poly-L-lysine (PLL) alternating with poly-L-glutamate, (PGA), poly-L-aspartate (PAA), and/or chondroitin sulfate (CS). ATR-FTIR spectra reveal that (PLL/PGA)10 multilayers and mixed multilayers with a (PLL/PGA)5 base contain intermolecular β-sheet structures, which are absent in pure (PLL/PAA)10 and (PLL/CS)10 assemblies. All PEML coatings had a grainy topography with aggregate sizes and size distributions increasing in the order: (PLL/PGA)n < (PLL/PAA)n < (PLL/CS)n. In mixed multilayers with a (PLL/PGA)n base and a (PLL/PAA)n or (PLL/CS)n top, the aggregate sizes were greatly reduced. The PEMLs promoted calcium phosphate nucleation and early crystal growth, the intensity of the effect depending on the composition of the terminal layer(s) of the polymer. In contrast, crystal morphology and structure depended on the supersaturation, pH, and ionic strength of the MCS, rather than on the composition of the organic matrix. Crystals grown on both uncoated and coated substrates were mostly platelets of calcium deficient carbonate apatite, with the Ca/P ratio depending on the precipitation conditions. PMID:25105729

  10. Polyelectrolyte multilayer-calcium phosphate composite coatings for metal implants.

    PubMed

    Elyada, Alon; Garti, Nissim; Füredi-Milhofer, Helga

    2014-10-13

    The preparation of organic-inorganic composite coatings with the purpose to increase the bioactivity of bioinert metal implants was investigated. As substrates, glass plates and rough titanium surfaces (Ti-SLA) were employed. The method comprises the deposition of polyelectrolyte multilayers (PEMLs) followed by immersion of the coated substrate into a calcifying solution of low supersaturation (MCS). Single or mixed PEMLs were constructed from poly-L-lysine (PLL) alternating with poly-L-glutamate, (PGA), poly-L-aspartate (PAA), and/or chondroitin sulfate (CS). ATR-FTIR spectra reveal that (PLL/PGA)10 multilayers and mixed multilayers with a (PLL/PGA)5 base contain intermolecular β-sheet structures, which are absent in pure (PLL/PAA)10 and (PLL/CS)10 assemblies. All PEML coatings had a grainy topography with aggregate sizes and size distributions increasing in the order: (PLL/PGA)n < (PLL/PAA)n < (PLL/CS)n. In mixed multilayers with a (PLL/PGA)n base and a (PLL/PAA)n or (PLL/CS)n top, the aggregate sizes were greatly reduced. The PEMLs promoted calcium phosphate nucleation and early crystal growth, the intensity of the effect depending on the composition of the terminal layer(s) of the polymer. In contrast, crystal morphology and structure depended on the supersaturation, pH, and ionic strength of the MCS, rather than on the composition of the organic matrix. Crystals grown on both uncoated and coated substrates were mostly platelets of calcium deficient carbonate apatite, with the Ca/P ratio depending on the precipitation conditions.

  11. Platinum-coated non-noble metal-noble metal core-shell electrocatalysts

    DOEpatents

    Adzic, Radoslav; Zhang, Junliang; Mo, Yibo; Vukmirovic, Miomir

    2015-04-14

    Core-shell particles encapsulated by a thin film of a catalytically active metal are described. The particles are preferably nanoparticles comprising a non-noble core with a noble metal shell which preferably do not include Pt. The non-noble metal-noble metal core-shell nanoparticles are encapsulated by a catalytically active metal which is preferably Pt. The core-shell nanoparticles are preferably formed by prolonged elevated-temperature annealing of nanoparticle alloys in an inert environment. This causes the noble metal component to surface segregate and form an atomically thin shell. The Pt overlayer is formed by a process involving the underpotential deposition of a monolayer of a non-noble metal followed by immersion in a solution comprising a Pt salt. A thin Pt layer forms via the galvanic displacement of non-noble surface atoms by more noble Pt atoms in the salt. The overall process is a robust and cost-efficient method for forming Pt-coated non-noble metal-noble metal core-shell nanoparticles.

  12. Microtribological Performance of Metal-doped Molybdenum Disulfide Coatings

    NASA Astrophysics Data System (ADS)

    Stoyanov, Pantcho

    2011-07-01

    The mechanical and tribological properties of pure MoS2, pure Au, Au-MoS2 and Ti-MoS2 coatings were evaluated and examined at a microscopic scale. The metal doped MoS2 coatings had varying metal content, 5-10at% for Ti and 10-90% for Au. Reciprocating sliding wear tests were performed with a range of initial Hertzian contact pressures from 0.41 to 3.5 GPa and in air at two humidity levels (i.e. "low" being 3-5%RH and "high" being 30-40%RH). Titanium and gold were chosen for this study as metal additives due to their positive influence on the mechanical properties of the coating. The friction and wear behavior at the micro-scale were directly compared to tribological properties at the macro-scale, which were performed using an in situ tribometer. Reciprocating micro- and macro- wear tests were performed with spherical diamond tip (with 10 and 50 mum radii) and a sapphire tip (with a radius of 3.175 mm), respectively. The range of initial Hertzian contact pressures for macro-scale (i.e. between 0.41GPa and 1.2GPa) overlapped with that for micro-scale. However, the initial Hertzian contact diameters (2*a) were very different (i.e. 0.8-2.3 mum for micro-scale and 60-180 mum for macro-scale). It was observed that the small addition of Ti or Au to MoS2 improved the microtribological properties (i.e. lower friction and less wear) compared to pure MoS2 coatings. The improved microtribological properties with metal additions were attributed to an increase in the mechanical properties, decrease in adhesion, and a decrease in the interfacial shear strength. In terms of the different length scales, lower steady state friction was observed for macrotribology compared to microtribology. The higher friction at the micro- scale was explained by the greater adhesion effects and additional velocity accommodation modes (e.g. microplowing or plowing). The microplowing or plowing at the microscopic scale was attributed to the tip roughness and the inability to sustain a stable

  13. Mixed polyvalent-monovalent metal coating for carbon-graphite fibers

    NASA Technical Reports Server (NTRS)

    Harper-Tervet, J.; Tervet, F. W.; Humphrey, M. F. (Inventor)

    1982-01-01

    An improved coating of gasification catalyst for carbon-graphite fibers is provided comprising a mixture of a polyvalent metal such as calcium and a monovalent metal such as lithium. The addition of lithium provides a lighter coating and a more flexible coating when applied to a coating of a carboxyl containing resin such as polyacrylic acid since it reduces the crosslink density. Furthermore, the presence of lithium provides a glass-like substance during combustion which holds the fiber together resulting in slow, even combustion with much reduced evolution of conductive fragments. The coated fibers are utilized as fiber reinforcement for composites.

  14. Amorphization and Directional Crystallization of Metals Confined in Carbon Nanotubes Investigated by in Situ Transmission Electron Microscopy.

    PubMed

    Tang, Dai-Ming; Ren, Cui-Lan; Lv, Ruitao; Yu, Wan-Jing; Hou, Peng-Xiang; Wang, Ming-Sheng; Wei, Xianlong; Xu, Zhi; Kawamoto, Naoyuki; Bando, Yoshio; Mitome, Masanori; Liu, Chang; Cheng, Hui-Ming; Golberg, Dmitri

    2015-08-12

    The hollow core of a carbon nanotube (CNT) provides a unique opportunity to explore the physics, chemistry, biology, and metallurgy of different materials confined in such nanospace. Here, we investigate the nonequilibrium metallurgical processes taking place inside CNTs by in situ transmission electron microscopy using CNTs as nanoscale resistively heated crucibles having encapsulated metal nanowires/crystals in their channels. Because of nanometer size of the system and intimate contact between the CNTs and confined metals, an efficient heat transfer and high cooling rates (∼10(13) K/s) were achieved as a result of a flash bias pulse followed by system natural quenching, leading to the formation of disordered amorphous-like structures in iron, cobalt, and gold. An intermediate state between crystalline and amorphous phases was discovered, revealing a memory effect of local short-to-medium range order during these phase transitions. Furthermore, subsequent directional crystallization of an amorphous iron nanowire formed by this method was realized under controlled Joule heating. High-density crystalline defects were generated during crystallization due to a confinement effect from the CNT and severe plastic deformation involved. PMID:26114583

  15. Amorphization and Directional Crystallization of Metals Confined in Carbon Nanotubes Investigated by in Situ Transmission Electron Microscopy.

    PubMed

    Tang, Dai-Ming; Ren, Cui-Lan; Lv, Ruitao; Yu, Wan-Jing; Hou, Peng-Xiang; Wang, Ming-Sheng; Wei, Xianlong; Xu, Zhi; Kawamoto, Naoyuki; Bando, Yoshio; Mitome, Masanori; Liu, Chang; Cheng, Hui-Ming; Golberg, Dmitri

    2015-08-12

    The hollow core of a carbon nanotube (CNT) provides a unique opportunity to explore the physics, chemistry, biology, and metallurgy of different materials confined in such nanospace. Here, we investigate the nonequilibrium metallurgical processes taking place inside CNTs by in situ transmission electron microscopy using CNTs as nanoscale resistively heated crucibles having encapsulated metal nanowires/crystals in their channels. Because of nanometer size of the system and intimate contact between the CNTs and confined metals, an efficient heat transfer and high cooling rates (∼10(13) K/s) were achieved as a result of a flash bias pulse followed by system natural quenching, leading to the formation of disordered amorphous-like structures in iron, cobalt, and gold. An intermediate state between crystalline and amorphous phases was discovered, revealing a memory effect of local short-to-medium range order during these phase transitions. Furthermore, subsequent directional crystallization of an amorphous iron nanowire formed by this method was realized under controlled Joule heating. High-density crystalline defects were generated during crystallization due to a confinement effect from the CNT and severe plastic deformation involved.

  16. XUV spectroscopy of laser plasma from molecular coated metal targets

    NASA Astrophysics Data System (ADS)

    Papanyan, Valeri O.; Nersisyan, Gagik T.; Tittel, Frank K.

    1999-12-01

    Metal targets covered by micrometer layers of metal- phthalocyanines or fullerenes are studied here. An increase in XUV yield due to the optimized absorption of the laser field is reported. Effects of high-temperature plasma rapid expansion (velocity about 106 cm/s) were observed. Moderate power nanosecond and picosecond neodymium lasers are used to produce an incident intensity of 1011 to 1013 W/cm2 on the targets. The plasma electron density was measured by fitting observed spectral profiles to the theoretical profiles. Collisional, Doppler, and Stark broadening mechanisms were considered in the calculations. Our measurement technique permits us to determine the electron density and temperature dependence on distances from the target surface from 1 mm (where Ne approximately equals 1018 cm-3 and Te approximately equals 14 eV are measured for aluminum plasma) up to approximately 5 mm (where Ne coated targets is greater by a factor of approximately 1.5 than measured from bulk solid metal targets.

  17. XUV spectroscopy of laser plasma from molecular coated metal targets

    NASA Astrophysics Data System (ADS)

    Papanyan, Valeri O.; Nersisyan, Gagik T.; Tittel, Frank K.

    1999-10-01

    Metal targets covered by micrometer layers of metal- phthalocyanines are studied here. An increase in EUV yield due to optimized absorption of the laser field is reported. Effects of high-temperature plasma rapid expansion (velocity about 106 cm/s) were observed. Moderate power nanosecond and picosecond neodymium lasers are used to product an incident intensity of 1011 to 1013 W/cm2 on the targets. The plasma electron density was measured by fitting observed spectral profiles to theoretical profiles. Collisional, Doppler, and Stark broadening mechanisms were considered in the calculations. Our measurement technique makes it possible to determine the electron density and temperature dependence on distances from the target surface from 1 mm (where Ne equals 2.0 (+/- 0.5)1018 cm-3 and Te equals 14 eV are measured for aluminum plasma) up to approximately 5 mm (where Ne coated targets is greater by a factor of approximately 1.5 than measured from bulk solid metal targets.

  18. Preface: Proceedings of the 13th Conference on Liquid and Amorphous Metals (LAM13) (Ekaterinburg, Russia, 8 14 July 2007)

    NASA Astrophysics Data System (ADS)

    Popel, Pjotr; Gelchinskii, Boris; Sidorov, Valeriy

    2008-03-01

    The most recent developments in the field of liquid and amorphous metals and alloys are regularly updated through two complementary international conferences: the liquid and amorphous metals conference (LAM) and the rapidly quenched materials (RQ) conference. The first series of conferences started as LM1 in 1966 at Brookhaven for the basic understanding of liquid metals. The subsequent LM conferences were held in Tokyo (1972) and Bristol (1976). The conference was renewed in Grenoble (1980) as a LAM conference including amorphous metals and continued in Los Angeles (1983), Garmisch-Partenkirchen (1986), Kyoto (1989), Vienna (1992), Chicago (1995), Dortmund (1998), Yokohama (2001) and Metz (2004). The conferences are mainly devoted to liquid and amorphous metals and alloys. However, communications on some non-metallic systems such as semiconductors, quasicrystals etc, are also accepted. The conference tradition strongly encourages participation from junior researchers and graduate students. The 13th conference of the LAM series was organized in Ekaterinburg, Russia, by the Institute of Metallurgy of the Ural Branch of the Russian Academy of Sciences (IMet UB RAS) and the Ural State Pedagogical University (USPU), and held from 8-14 July 2007 under the chairmanship of Professors Pjotr Popel (USPU) and Boris Gelchinskii (IMet UB RAS). Two hundred and forty two active participants and about 60 guest participants from 20 countries attended the conference. There were no parallel sessions and all oral reports were separated into three groups: invited talks (40 min), full-scale oral reports (25 min), and brief oral reports (15 min). The program included ten sessions, ranging from purely theoretical subjects to the technological application of molten and amorphous alloys. The following sessions took place: A: Electronic structure and transport, magnetic properties; B: Phase transitions; C: Structure; D: Atomic dynamics and transport; E: Thermodynamics; F: Modelling

  19. Structural characterization of ion-vapor deposited hydrogenated amorphous carbon coatings by solid state {sup 13}C nuclear magnetic resonance

    SciTech Connect

    Xu, Jiao; Kato, Takahisa; Watanabe, Sadayuki; Hayashi, Hideo; Kawaguchi, Masahiro

    2014-01-07

    In the present study, unique structural heterogeneity was observed in ion-vapor deposited a-C:H coatings by performing {sup 13}C MAS and {sup 1}H-{sup 13}C CPMAS experiments on solid state nuclear magnetic resonance devices. Two distinct types of sp{sup 2} C clusters were discovered: one of them denoted as sp{sup 2} C′ in content of 3–12 at. % was non-protonated specifically localized in hydrogen-absent regions, while the other dominant one denoted as sp{sup 2} C″ was hydrogenated or at least proximate to proton spins. On basis of the notably analogous variation of sp{sup 2} C′ content and Raman parameters as function of substrate bias voltage in the whole range of 0.5 kV–3.5 kV, a model of nano-clustering configuration was proposed that the sp{sup 2} C′ clusters were embedded between sp{sup 2} C″ clusters and amorphous sp{sup 3} C matrix as trapped interfaces or boundaries where the sp{sup 2} carbon bonds were highly distorted. Continuous increase of bias voltage would promote the nano-clustering and re-ordering of dominant sp{sup 2} C″ clusters, thus results in a marked decrease of interspace and a change of the content of sp{sup 2} C′ clusters. Further investigation on the {sup 13}C magnetization recovery showed typical stretched-exponential approximation due to the prominent presence of paramagnetic centers, and the stretched power α varied within 0.6–0.9 from distinct types of sp{sup 2} C clusters. Differently, the magnetization recovery of {sup 1}H showed better bi-exponential approximation with long and short T{sub 1}(H) fluctuated within 40–60 ms and 0.1–0.3 ms approximately in content of 80% ± 5% and 20% ± 5%, respectively, varying with various bias voltages. Meanwhile, the interrupted {sup 13}C saturation recovery with an interval of short T{sub 1}(H) showed that most of quick-relaxing protons were localized in sp{sup 2} C″ clusters. Such a short T{sub 1}(H) was only possibly resulted from a relaxation mechanism

  20. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOEpatents

    Weeks, J.K. Jr.; Gensse, C.

    1993-09-14

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

  1. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    D. Trent Weaver; Matthew T. Kiser

    2003-10-01

    In the 11th quarter, further testing was performed on thermal spray coatings. A component coated and fused in the 9th quarter underwent high-stress abrasive wear testing. The test successfully showed this coating could survive in a high stress, sliding wear environment as the base layer in an FGM design coating. Work on the ferrous metal-matrix composites was completed in previous quarter and therefore no update is provided.

  2. Young's Moduli of Cold and Vacuum Plasma Sprayed Metallic Coatings

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Pawlik, R.; Loewenthal, W.

    2009-01-01

    Monolithic metallic copper alloy and NiCrAlY coatings were fabricated by either the cold spray (CS) or the vacuum plasma spray (VPS) deposition processes. Dynamic elastic modulus property measurements were conducted on these monolithic coating specimens between 300 K and 1273 K using the impulse excitation technique. The Young's moduli decreased almost linearly with increasing temperature at all temperatures except in the case of the CS Cu-23%Cr-5%Al and VPS NiCrAlY, where deviations from linearity were observed above a critical temperature. It was observed that the Young's moduli for VPS Cu-8%Cr were larger than literature data compiled for Cu. The addition of 1%Al to Cu- 8%Cr significantly increased its Young's modulus by 12 to 17% presumably due to a solid solution effect. Comparisons of the Young s moduli data between two different measurements on the same CS Cu- 23%Cr-5%Al specimen revealed that the values measured in the first run were about 10% higher than those in the second run. It is suggested that this observation is due to annealing of the initial cold work microstructure resulting form the cold spray deposition process.

  3. Amorphous diamond films

    DOEpatents

    Falabella, S.

    1998-06-09

    Amorphous diamond films having a significant reduction in intrinsic stress are prepared by biasing a substrate to be coated and depositing carbon ions thereon under controlled temperature conditions. 1 fig.

  4. Metal Matrix Composite Coatings Manufactured by Thermal Spraying: Influence of the Powder Preparation on the Coating Properties

    NASA Astrophysics Data System (ADS)

    Aussavy, D.; Costil, S.; El Kedim, O.; Montavon, G.; Bonnot, A.-F.

    2014-01-01

    The purpose of this study is to manufacture metal matrix composite coatings by thermal spraying. In order to improve coating's mechanical properties, it is necessary to increase homogeneity. To meet this objective, the chosen approach was to optimize the powder morphology by mechanical alloying. Indeed, the mechanical alloying method (ball milling) was implemented to synthesize NiCr-Cr3C2 and NiCrBSi-WC composite powders by using cold spraying and high-velocity oxygen fuel process, respectively. After optimizing the process parameters on powder grain size, the composite coatings were compared with standard coatings manufactured from mixed powders. SEM observations, hardness measurements, and XRD analyses were the first technologies implemented to characterize the metal matrix composite coatings. Different characteristics were then observed. When mechanical alloying process is employed to synthesize composite powders strengthened by particle dispersion, the powders tend to fracture into small segments, especially when high content of hard particles is added. Powder microstructures were then refined, which induced thinner coating morphologies and reduced porosity rate. Once an improved microstructure is obtained, manufacturing of coating using milled powders was found suitable in comparison with coatings manufactured only with mixed powders.

  5. Effects of a ceramic coating on metal temperatures of an air-cooled turbine vane

    NASA Astrophysics Data System (ADS)

    Gladden, H. J.; Liebert, C. H.

    1980-02-01

    The metal temperatures of air cooled turbine vanes both uncoated and coated with the NASA thermal barrier system were studied experimentally. Current and advanced gas turbine engine conditions were simulated at reduced temperatures and pressures. Airfoil metal temperatures were significantly reduced, both locally and on the average, by use of the the coating. However, at low gas Reynolds number, the ceramic coating tripped a laminar boundary layer on the suction surface, and the resulting higher heat flux increased the metal temperatures. Simulated coating loss was also investigated and shown to increase local metal temperatures. However, the metal temperatures in the leading edge region remained below those of the uncoated vane tested at similar conditions. Metal temperatures in the trailing edge region exceeded those of the uncoated vane.

  6. Effects of a ceramic coating on metal temperatures of an air-cooled turbine vane

    NASA Technical Reports Server (NTRS)

    Gladden, H. J.; Liebert, C. H.

    1980-01-01

    The metal temperatures of air cooled turbine vanes both uncoated and coated with the NASA thermal barrier system were studied experimentally. Current and advanced gas turbine engine conditions were simulated at reduced temperatures and pressures. Airfoil metal temperatures were significantly reduced, both locally and on the average, by use of the the coating. However, at low gas Reynolds number, the ceramic coating tripped a laminar boundary layer on the suction surface, and the resulting higher heat flux increased the metal temperatures. Simulated coating loss was also investigated and shown to increase local metal temperatures. However, the metal temperatures in the leading edge region remained below those of the uncoated vane tested at similar conditions. Metal temperatures in the trailing edge region exceeded those of the uncoated vane.

  7. Synthesis and characterisation of pack cemented aluminide coatings on metals

    NASA Astrophysics Data System (ADS)

    Houngninou, C.; Chevalier, S.; Larpin, J. P.

    2004-09-01

    The exposition of metallic materials to high temperature environments leads to their corrosion because of oxidation or sulphidation. One way to protect such materials is to produce an Al 2O 3 layer which needs to be continuous enough to limit diffusion of oxygen or metallic elements, and withstand this corrosion. Since a few years, it has been proved that aluminide compounds are one of the most effective materials to achieve this goal. Indeed, they possess sufficient Al and many beneficial mechanical properties when exposed to high temperature conditions to make possible the formation of a protective Al 2O 3 scale. This study is aimed at the elaboration of iron, nickel and molybdenum aluminides by modification of the surface of the base materials by a pack cementation process. The as-cemented alloys were analysed by means of SEM coupled with EDX and by XRD. Cross-section examinations showed, in each case, a progressive diffusion of aluminium through the substrates. The diffusion thickness layer was more or less important depending on the base material and on the coating conditions.

  8. Development of metal-coated ceramic anodes for molten carbonate fuel cells

    SciTech Connect

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  9. Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report

    SciTech Connect

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  10. Orthopaedic metal devices coated with a novel antiseptic dye for the prevention of bacterial infections.

    PubMed

    Bahna, Paul; Dvorak, Tanya; Hanna, Hend; Yasko, Alan W; Hachem, Ray; Raad, Issam

    2007-05-01

    Gendine is a novel antiseptic dye with broad-spectrum antimicrobial activity that may be used to coat plastics and metal devices. Our objective was to determine the efficacy of gendine-coated orthopaedic metal devices in preventing methicillin-resistant Staphylococcus aureus (MRSA) colonisation. Stainless steel and titanium Schanz rods were coated with gendine. The zone of inhibition (ZoI) around the rods with and without gamma-irradiation was determined by a modified Kirby-Bauer method. A previously published bioprosthetic biofilm colonisation model, modified Kuhn's method, was used to determine the adherence of MRSA to coated and uncoated rods, with and without irradiation, after insertion into bovine bone and after 3 months shelf life followed by 2 weeks of immersion in serum. The gendine-coated Schanz metal rods showed a net ZoI of 16 mm against MRSA before and after irradiation. Gendine-coated rods showed no biofilm formation (0 colony-forming units (CFU)), which was a significant reduction (P<0.001) compared with uncoated controls (>5000 CFU). Coated rods exposed to high-dose gamma-irradiation and coated rods drilled into bone also showed significant efficacy (P<0.001) in preventing biofilm adherence. After 2 weeks, gendine-coated rods maintained significant durability (P<0.01), resulting in 90% reduction in MRSA biofilm adherence compared with uncoated control rods. Results indicate that gendine-coated metal rods are highly efficacious in the prevention of MRSA biofilm.

  11. Sol-gel metal oxide and metal oxide/polymer multilayers applied by meniscus coating

    SciTech Connect

    Britten, J.A.; Thomas, I.M.

    1993-10-01

    We are developing a meniscus coating process for manufacturing large-aperture dielectric multilayer high reflectors (HR`s) at ambient conditions from liquid suspensions. Using a lab-scale coater capable of coating 150 mm square substrates, we have produced several HR`s which give 99% + reflection with 24 layers and with edge effects confined to about 10 mm. In calendar 1993 we are taking delivery of an automated meniscus coating machine capable of coating substrates up to 400 mm wide and 600 mm long. The laser-damage threshold and failure stress of sol-gel thin films can be substantially increased through the use of soluble polymers which act as binders for the metal oxide particles comprising the deposited film. Refractive index control of the film is also possible through varying the polymer/oxide ratio. Much of our present effort present is in optimizing oxide particle/binder/solvent formulations for the high-index material. Films from colloidal zirconia strengthened with polyvinylpyrollidone (PVP) have given best results to date. An increase in the laser damage threshold (LDT) for single layers has been shown to significantly increase with increased polymer loading, but as yet the LDT for multilayer stacks remains low.

  12. THz-Driven Ultrafast Spin-Lattice Scattering in Amorphous Metallic Ferromagnets.

    PubMed

    Bonetti, S; Hoffmann, M C; Sher, M-J; Chen, Z; Yang, S-H; Samant, M G; Parkin, S S P; Dürr, H A

    2016-08-19

    We use single-cycle THz fields and the femtosecond magneto-optical Kerr effect to, respectively, excite and probe the magnetization dynamics in two thin-film ferromagnets with different lattice structures: crystalline Fe and amorphous CoFeB. We observe Landau-Lifshitz-torque magnetization dynamics of comparable magnitude in both systems, but only the amorphous sample shows ultrafast demagnetization caused by the spin-lattice depolarization of the THz-induced ultrafast spin current. Quantitative modeling shows that such spin-lattice scattering events occur on similar time scales than the conventional spin conserving electronic scattering (∼30  fs). This is significantly faster than optical laser-induced demagnetization. THz conductivity measurements point towards the influence of lattice disorder in amorphous CoFeB as the driving force for enhanced spin-lattice scattering. PMID:27588880

  13. THz-Driven Ultrafast Spin-Lattice Scattering in Amorphous Metallic Ferromagnets

    NASA Astrophysics Data System (ADS)

    Bonetti, S.; Hoffmann, M. C.; Sher, M.-J.; Chen, Z.; Yang, S.-H.; Samant, M. G.; Parkin, S. S. P.; Dürr, H. A.

    2016-08-01

    We use single-cycle THz fields and the femtosecond magneto-optical Kerr effect to, respectively, excite and probe the magnetization dynamics in two thin-film ferromagnets with different lattice structures: crystalline Fe and amorphous CoFeB. We observe Landau-Lifshitz-torque magnetization dynamics of comparable magnitude in both systems, but only the amorphous sample shows ultrafast demagnetization caused by the spin-lattice depolarization of the THz-induced ultrafast spin current. Quantitative modeling shows that such spin-lattice scattering events occur on similar time scales than the conventional spin conserving electronic scattering (˜30 fs ). This is significantly faster than optical laser-induced demagnetization. THz conductivity measurements point towards the influence of lattice disorder in amorphous CoFeB as the driving force for enhanced spin-lattice scattering.

  14. Short-range correlations control the G/K and Poisson ratios of amorphous solids and metallic glasses

    SciTech Connect

    Zaccone, Alessio; Terentjev, Eugene M.

    2014-01-21

    The bulk modulus of many amorphous materials, such as metallic glasses, behaves nearly in agreement with the assumption of affine deformation, namely that the atoms are displaced just by the amount prescribed by the applied strain. In contrast, the shear modulus behaves as for nonaffine deformations, with additional displacements due to the structural disorder which induce a marked material softening to shear. The consequence is an anomalously large ratio of the bulk modulus to the shear modulus for disordered materials characterized by dense atomic packing, but not for random networks with point atoms. We explain this phenomenon with a microscopic derivation of the elastic moduli of amorphous solids accounting for the interplay of nonaffinity and short-range particle correlations due to excluded volume. Short-range order is responsible for a reduction of the nonaffinity which is much stronger under compression, where the geometric coupling between nonaffinity and the deformation field is strong, whilst under shear this coupling is weak. Predictions of the Poisson ratio based on this model allow us to rationalize the trends as a function of coordination and atomic packing observed with many amorphous materials.

  15. Modeling emissivity of low-emissivity coating containing horizontally oriented metallic flake particles

    NASA Astrophysics Data System (ADS)

    Chen, Shuai; Yuan, Le; Weng, Xiaolong; Deng, Longjiang

    2014-11-01

    The scattering and absorption cross sections of horizontally oriented metallic flake particles are estimated by extended geometric optics that includes diffraction and edge effects. Emissivity of the coating containing those particles is calculated using Kubelka-Munk theory. The dependence of emissivity of the coating on the radius, thickness, content of metallic flake particles and coating thickness is discussed. Finally, theoretical results are compared with the experimental measurements with Al/acrylic resin coating system and the results show that simulation values are in good agreement with experimental ones.

  16. Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

    NASA Astrophysics Data System (ADS)

    Kim, Ki Hwan; Lee, Chong Tak; Lee, Chan Bock; Fielding, R. S.; Kennedy, J. R.

    2013-10-01

    Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 °C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 °C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between U-20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating.

  17. Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

    SciTech Connect

    K.H. Kim; C.T. Lee; C.B. Lee; R.S. Fielding; J.R. Kennedy

    2013-10-01

    Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 degrees C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 degrees C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating.

  18. Development of MgO-C Refractory Having High Oxidation Resistance by Metal Coating Process.

    PubMed

    Kim, Eun-Hee; Cho, Geon-Ho; Lim, Hyung-Tea; Byeun, Yun-Ki; Jung, Yeon-Gil

    2015-01-01

    Graphite has been modified with a coating reagent, which can form coating layer of a metal on the surface of graphite, to effectively prevent the oxidation of graphite used as a carbon source, compared to common antioxidants. The oxidation of graphite is resisted by the high oxidation reactivity of metal and the oxygen barrier effect of coating layer. Therefore, the metal layer should be homogeneously and continuously coated on the surface of graphite and the coating efficiency of metal should be increased. The metal layer was formed with a metal precursor existed only with a ion phase in an aqueous solution. The unmodified graphite was totally degraded and oxidized after the combustion test at 1000 degrees C in air. However, as graphite was modified by the metal precursor, the color of carbon was not changed after the heat treatment. These results mean that the coating layer is individually and uniformly formed on a surface of graphite, delaying the oxidation of graphite. Consequently, MgO-C refractory with the high oxidation resistance could be successfully fabricated by the modification of graphite with the metal precursor. PMID:26328392

  19. Molten metal containment vessel with rare earth oxysulfide protective coating thereon and method of making same

    DOEpatents

    Krikorian, Oscar H.; Curtis, Paul G.

    1992-01-01

    An improved molten metal containment vessel is disclosed in which wetting of the vessel's inner wall surfaces by molten metal is inhibited by coating at least the inner surfaces of the containment vessel with one or more rare earth oxysulfide or rare earth sulfide compounds to inhibit wetting and or adherence by the molten metal to the surfaces of the containment vessel.

  20. Chemical vapor deposition of ceramic coatings on metals and ceramic fibers

    NASA Astrophysics Data System (ADS)

    Nable, Jun Co

    2005-07-01

    The research presented in this study consists of two major parts. The first part is about the development of ceramic coatings on metals by chemical vapor deposition (CVD) and metal-organic chemical vapor deposition (MOCVD). Ceramics such as Al2O3 and Cr2O3, are used as protective coatings for materials used at elevated temperatures (>700°C). These metal oxides either exhibit oxidation resistance or have been used as environmental bond coats. Conventional methods of coating by chemical vapor deposition requires deposition temperatures of >950°C which could damage the substrate material during the coating process. Lower deposition temperatures (400 to 600°C) by MOCVD of these metal oxides were successful on Ni metal substrates. Surface modification such as pre-oxidation and etching were also investigated. In addition, a novel approach for the CVD of TiN on metals was developed. This new approach utilizes ambient pressure conditions which lead to deposition temperatures of 800°C or lower compared to conventional CVD of TiN at 1000°C. Titanium nitride can be used as an abrasive and wear coating on cutting and grinding tools. This nitride can also serve as a diffusion coating in metals. The second major part of this research involves the synthesis of interfacial coatings on ceramic reinforcing fibers for ceramic matrix composites. Aluminum and chromium oxides were deposited onto SiC, and Al2O3-SiO 2 fibers by MOCVD. The effects of the interface coatings on the tensile strength of ceramic fibers are also discussed. New duplex interface coatings consisting of BN or TiN together with Al2O3 or ZrO 2 were also successfully deposited and evaluated on SiC fibers.

  1. Influences of carbon content and coating carbon thickness on properties of amorphous CoSnO3@C composites as anode materials for lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Fan, Fuqiang; Fang, Guoqing; Zhang, Ruixue; Xu, Yanhui; Zheng, Junwei; Li, Decheng

    2014-08-01

    A series of core-shell carbon coated amorphous CoSnO3 (CoSnO3@C) with different carbon content are synthesized. Effects of carbon content and coating carbon thickness on the physical and electrochemical performances of the samples were studied in detail. The samples were analyzed by X-ray diffraction (XRD), transmission electron microscopy (TEM), thermal gravimetric analysis (TGA), galvanostatic charge-discharge and AC impedance spectroscopy, respectively. The results indicate that controlling the concentration of aqueous glucose solution influences the generation of in-situ carbon layer thickness. The optimal concentration of aqueous glucose solution, carbon content and carbon layer thickness are suggested as 0.25 M, 35.1% and 20 nm, respectively. CoSnO3@C composite prepared under the optimal conditions exhibits excellent cycling performance, whose reversible capacity could reach 491 mA h g-1 after 100 cycles.

  2. Indium (In)- and tin (Sn)-based metal induced crystallization (MIC) on amorphous germanium (α-Ge)

    SciTech Connect

    Kang, Dong-Ho; Park, Jin-Hong

    2014-12-15

    Highlights: • In- and Sn-based MIC phenomenon on amorphous (α)-Ge is newly reported. • The In- and Sn-MIC phenomenon respectively started at 250 °C and 400 °C. • The Sn-MIC process presents higher sheet resistance and bigger crystal grains. - Abstract: In this paper, metal-induced crystallization (MIC) phenomenon on α-Ge by indium (In) and tin (Sn) are thoroughly investigated. In- and Sn-MIC process respectively started at 250 °C and 400 °C. Compared to the previously reported MIC samples including In-MIC, Sn-MIC process presented higher sheet resistance (similar to that of SPC) and bigger crystal grains above 50 nm (slightly smaller than that of SPC). According to SIMS analysis, Sn atoms diffused more slowly into Ge than In at 400 °C, providing lower density of heterogeneous nuclei induced by metals and consequently larger crystal grains.

  3. Calcium and Zinc Containing Bactericidal Glass Coatings for Biomedical Metallic Substrates

    PubMed Central

    Esteban-Tejeda, Leticia; Díaz, Luis A.; Prado, Catuxa; Cabal, Belén; Torrecillas, Ramón; Moya, José S.

    2014-01-01

    The present work presents new bactericidal coatings, based on two families of non-toxic, antimicrobial glasses belonging to B2O3–SiO2–Na2O–ZnO and SiO2–Na2O–Al2O3–CaO–B2O3 systems. Free of cracking, single layer direct coatings on different biomedical metallic substrates (titanium alloy, Nb, Ta, and stainless steel) have been developed. Thermal expansion mismatch was adjusted by changing glass composition of the glass type, as well as the firing atmosphere (air or Ar) according to the biomedical metallic substrates. Formation of bubbles in some of the glassy coatings has been rationalized considering the reactions that take place at the different metal/coating interfaces. All the obtained coatings were proven to be strongly antibacterial versus Escherichia coli (>4 log). PMID:25056542

  4. Effect of Zr on microstructure of metallic glass coatings prepared by gas tunnel type plasma spraying.

    PubMed

    Kobayashi, A; Kuroda, T; Kimura, H; Inoue, A

    2012-06-01

    Metallic glass is one of the most attractive advanced materials, and many researchers have conducted various developmental research works. Metallic glass is expected to be used as a functional material because of its excellent physical and chemical functions such as high strength and high corrosion resistance. However, the application for small size parts has been carried out only in some industrial fields. In order to widen the industrial application fields, a composite material is preferred for the cost performance. In the coating processes of metallic glass with the conventional deposition techniques, there is a difficulty to form thick coatings due to their low deposition rate. Thermal spraying method is one of the potential candidates to produce metallic glass composites. Metallic glass coatings can be applied to the longer parts and therefore the application field can be widened. The gas tunnel plasma spraying is one of the most important technologies for high quality ceramic coating and synthesizing functional materials. As the gas tunnel type plasma jet is superior to the properties of other conventional type plasma jets, this plasma has great possibilities for various applications in thermal processing. In this study, the gas tunnel type plasma spraying was used to form the metallic glass coatings on the stainless-steel substrate. The microstructure and surface morphology of the metallic glass coatings were examined using Fe-based metallic glass powder and Zr-based metallic glass powder as coating material. For the mechanical properties the Vickers hardness was measured on the cross section of both the coatings and the difference between the powders was compared.

  5. Effect of Zr on microstructure of metallic glass coatings prepared by gas tunnel type plasma spraying.

    PubMed

    Kobayashi, A; Kuroda, T; Kimura, H; Inoue, A

    2012-06-01

    Metallic glass is one of the most attractive advanced materials, and many researchers have conducted various developmental research works. Metallic glass is expected to be used as a functional material because of its excellent physical and chemical functions such as high strength and high corrosion resistance. However, the application for small size parts has been carried out only in some industrial fields. In order to widen the industrial application fields, a composite material is preferred for the cost performance. In the coating processes of metallic glass with the conventional deposition techniques, there is a difficulty to form thick coatings due to their low deposition rate. Thermal spraying method is one of the potential candidates to produce metallic glass composites. Metallic glass coatings can be applied to the longer parts and therefore the application field can be widened. The gas tunnel plasma spraying is one of the most important technologies for high quality ceramic coating and synthesizing functional materials. As the gas tunnel type plasma jet is superior to the properties of other conventional type plasma jets, this plasma has great possibilities for various applications in thermal processing. In this study, the gas tunnel type plasma spraying was used to form the metallic glass coatings on the stainless-steel substrate. The microstructure and surface morphology of the metallic glass coatings were examined using Fe-based metallic glass powder and Zr-based metallic glass powder as coating material. For the mechanical properties the Vickers hardness was measured on the cross section of both the coatings and the difference between the powders was compared. PMID:22905546

  6. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate

    NASA Astrophysics Data System (ADS)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-04-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  7. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate

    PubMed Central

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-01-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion. PMID:27113558

  8. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate.

    PubMed

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-04-26

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  9. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate.

    PubMed

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-01-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion. PMID:27113558

  10. Mechanical Properties and Microstructure of Plasma Sprayed Ni-Based Metallic Glass Coating

    NASA Astrophysics Data System (ADS)

    Kobayashi, Akira; Kuroda, Toshio; Kimura, Hisamichi; Inoue, Akihisa

    2010-10-01

    Various developmental research works on the metallic glass have been conducted in order to broaden its application field. Thermal spraying method is one of the potential techniques to enhance the excellent properties such as high toughness and corrosion resistance of the metallic glass material. The gas tunnel type plasma spraying is useful to obtain high quality ceramic coatings such as Al2O3 and ZrO2 coatings. In this study, the Ni-based metallic glass coatings were produced by the gas tunnel type plasma spraying under various experimental conditions, and their microstructure and mechanical properties were investigated. At the plasma current of 200-300 A, the Ni-based metallic glass coatings of more than 200 μm in thickness were formed densely with Vickers hardness of about Hv = 600.

  11. Recrystallization and formation of spheroidal gold particles in amorphous-like AlN-TiB2-TiSi2 coatings after annealing and subsequent implantation

    NASA Astrophysics Data System (ADS)

    Pogrebnjak, A. D.; Dem'yanenko, A. A.; Beresnev, V. M.; Sobol', O. V.; Ivasishin, O. M.; Oyoshi, K.; Takeda, Y.; Amekura, H.; Kupchishin, A. I.

    2016-07-01

    The recrystallization of the structure of an X-ray amorphous AlN-TiB2-TiSi2 coating containing short-range order regions with characteristic sizes of 0.8-1.0 nm has been performed using a negative gold ion (Au-) beam and high-temperature annealing. Direct measurements using methods of high-resolution transmission electron microscopy (HRTEM) and energy-dispersive X-ray spectral (EDXS) microanalysis have demonstrated that thermal annealing at a temperature of 1300°C in air results in the formation of nanoscale (10-15 nm) phases AlN, AlB2, Al3O3, and TiO2, whereas the ion implantation of negative ions Au- leads to a fragmentation (decrease in the size) of nanograins to 2-5 nm with the formation of spheroidal gold nanocrystallites a few nanometers in size, as well as to the formation of an amorphous oxide film in the depth (near-surface layer) of the coating due to ballistic ion mixing and collision cascades.

  12. Radioisotope albedo thickness gauging of polymer coatings on a metallic substrate

    SciTech Connect

    Kapranov, B.I.; Myakin 'Kova, L.V.; Shaverin, V.A.

    1986-12-01

    This paper presents results of theoretical and experimental analysis of the possibilities of albedo thickness gauging of the polymer coating on metals. The ranges of measured coating thickness and their relationship with the thickness of the substrate for aluminum, copper, steel, and lead using Pm 147, Am 241, Cd 109, and Co 57 radionuclides as readiation sources are presented.

  13. Hybrid organic-inorganic network coatings for protecting metal substrates from abrasion and corrosion

    SciTech Connect

    Jordens, K.; Wilkes, G.

    1996-12-31

    Ceramers or Ormocers are hybrid organic-inorganic materials first created a decade ago, and are the subject of a recent review article. Recent research from the authors laboratory in this area of materials science has focused on synthesizing protective coatings for (soft) polymeric substrates, i.e. polycarbonate. The authors have now extended the application of such coatings to metallic substrates.

  14. Atomic-scale structural evolution from disorder to order in an amorphous metal

    NASA Astrophysics Data System (ADS)

    Li, F.; Liu, X. J.; Hou, H. Y.; Chen, G.; Chen, G. L.

    2011-12-01

    In this paper, we performed molecular dynamics simulations to study the atomic-scale structural evolution from disorder to order during the isothermal annealing of an amorphous Ni. Three plateaus in the time dependent potential energy and mean square displacement (MSD) curves were observed, indicating that the atomic ordering process from amorphous to nanocrystalline Ni undergoes three distinct stages. The structural analyses reveal that the atomic structural evolution is associated with these three stages: Disordered atoms adjust their relative positions to form a one-dimensional (1D) periodic structure at the first stage, then form a 2D periodic structure at the second stage, and finally form a 3D periodic nanocrystal. Further analyses of potential energy and MSD difference and dynamics demonstrate that the structural change from the 2D to 3D structure is more difficult than that from the 1D to 2D structure, because both the 1D and 2D quasi-ordered structures belong to transition states and have similar structural features in nature. Our findings may provide new insights into the nanocrystallization of amorphous alloys and implications for producing nanostructured materials.

  15. TECHNICAL NOTE: Metal coating for enhancing the sensitivity of fibre Bragg grating sensors at cryogenic temperature

    NASA Astrophysics Data System (ADS)

    Lupi, C.; Felli, F.; Ippoliti, L.; Caponero, M. A.; Ciotti, M.; Nardelli, V.; Paolozzi, A.

    2005-12-01

    Fibre Bragg grating (FBG) sensors that are immune to electromagnetic interference could advantageously perform cryogenic temperature monitoring in superconducting magnetic fields, but their intrinsic temperature sensitivity is quite poor and must be enhanced. In fact, the low thermal expansion coefficient of silica limits the temperature sensitivity of bare FBG sensors at cryogenic temperature. In this paper the possibility of improving the temperature sensitivity of FBG sensors by metal coating is investigated. Specifically, zinc and copper coating depositions are performed by the traditional electrowinning process, after aluminium pre-coating of the sensor. Coated FBG sensors are inspected by both optical and metallographic techniques. SEM metallographic investigations show that a homogeneous deposit is obtained, with good metal adhesion to the FBG sensor. Optical testing shows that the optical properties of the coated FBG sensors are slightly affected: aluminium pre-coating produces appreciable modification of the diffraction spectrum in both peak width and peak shift, while zinc coating produces a moderate peak shift and copper coating just enlarges the peak width. Results presented in this paper show that both metals appreciably increase the temperature sensitivity of the FBG sensors. Zinc coating provides the highest sensitivity and high-resolution temperature measurements are possible at temperatures as low as 15 K.

  16. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating.

    PubMed

    Chu, Jinn P; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-01-01

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ∼66% and retraction forces by ∼72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings achieved a coefficient of friction (COF) of just ∼0.05, which is about one order of magnitude lower than those of other coatings. Finite-element modeling also indicates a significant reduction in injection and retraction forces. The COF can be attributed to the absence of grain boundaries in the TFMG coating as well as a smooth surface morphology and low surface free energy. PMID:27573062

  17. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating

    PubMed Central

    Chu, Jinn P.; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-01-01

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ∼66% and retraction forces by ∼72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings achieved a coefficient of friction (COF) of just ∼0.05, which is about one order of magnitude lower than those of other coatings. Finite-element modeling also indicates a significant reduction in injection and retraction forces. The COF can be attributed to the absence of grain boundaries in the TFMG coating as well as a smooth surface morphology and low surface free energy. PMID:27573062

  18. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating.

    PubMed

    Chu, Jinn P; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-08-30

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ∼66% and retraction forces by ∼72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings achieved a coefficient of friction (COF) of just ∼0.05, which is about one order of magnitude lower than those of other coatings. Finite-element modeling also indicates a significant reduction in injection and retraction forces. The COF can be attributed to the absence of grain boundaries in the TFMG coating as well as a smooth surface morphology and low surface free energy.

  19. Apparatus for coating a surface with a metal utilizing a plasma source

    DOEpatents

    Brown, Ian G.; MacGill, Robert A.; Galvin, James E.

    1991-01-01

    An apparatus and method for coating or layering a surface with a metal utilizing a metal vapor vacuum arc plasma source. The apparatus includes a trigger mechanism for actuating the metal vacuum vapor arc plasma source in a pulsed mode at a predetermined rate. The surface or substrate to be coated or layered is supported in position with the plasma source in a vacuum chamber. The surface is electrically biased for a selected period of time during the pulsed mode of operation of the plasma source. Both the pulsing of the metal vapor vacuum arc plasma source and the electrical biasing of the surface are synchronized for selected periods of time.

  20. Experiment, thermal simulation, and characterizations on transmission laser coating of hydroxyapatite on metal implant.

    PubMed

    Cheng, Gary J; Ye, Chang

    2010-01-01

    Coating of bioceramic material, Hydroxyapatite (HAp), on metal implant has attracted many attentions in biomedical industry recently because its combination of good mechanical property and biocompatibility. However, most of current HAp coatings lack coating/substrate interfacial strength, and/or biocompatibility. The cell-tissue attachment is affected by the degraded biocompatibility due to decomposition of HAp during high temperature processing. In this article, an innovative method, transmission laser coating (TLC), is investigated to coat HAp on Ti substrate with low temperature processing. This process enhances the HAp/Metal interfacial property of current coatings, while maintaining good biocompatibility. Experiments are conducted using a continuous neodymium-doped yttrium aluminium garnet (Nd-YAG) laser. Multiphysics simulation is conducted to simulate the temperature distribution in coatings and substrates during TLC processing. X-ray energy dispersion spectrum is used to measure the chemical composition of HAp coatings after TLC process. Pull-out tests are conducted to measure the interfacial strength between the HAp coating and Ti substrate. Cell culture study is conducted to qualitatively evaluate the biocompatibility after TLC of HAp particles. These results show that TLC processing will open new ways of producing biocompatible bioceramic coatings with controlled thickness, and at low processing temperature.

  1. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    NASA Astrophysics Data System (ADS)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  2. Plasma mediated collagen-I-coating of metal implant materials to improve biocompatibility.

    PubMed

    Hauser, Joerg; Koeller, Manfred; Bensch, Sebastian; Halfmann, Helmut; Awakowicz, Peter; Steinau, Hans-Ulrich; Esenwein, Stefan

    2010-07-01

    This study describes the collagen-I coating of titanium and steel implants via cold low-pressure gas plasma treatment. To analyze the coatings in terms of biocompatibility osteoblast-like osteosarcoma cells and human leukocytes were cultivated on the metal surfaces. Two different implant materials were assessed (Ti6Al4V, X2CrNiMo18) and four different surface properties were evaluated: (a) plasma pretreated and collagen-I coated implant materials; (b) collagen-I dip-coated without plasma pretreatment; (c) plasma treated but not collagen-I coated; (d) standard implant materials served as control. The different coating characteristics were analyzed by scanning electron microscopy (SEM). For adhesion and viability tests calcein-AM staining of the cells and Alamar blue assays were performed. The quantitative analysis was conducted by computer assisted microfluorophotography and spectrometer measurements. SEM analysis revealed that stable collagen-I coatings could not be achieved on the dip-coated steel and titanium alloys. Only due to pretreatment with low-pressure gas plasma a robust deposition of collagen I on the surface could be achieved. The cell viability and cell attachment rate on the plasma pretreated, collagen coated surfaces was significantly (p < 0.017) increased compared to the non coated surfaces. Gas plasma treatment is a feasible method for the deposition of proteins on metal implant materials resulting in an improved biocompatibility in vitro. (c) 2010 Wiley Periodicals, Inc. J Biomed Mater Res, 2010.

  3. Nanocrystal dispersed amorphous alloys

    NASA Technical Reports Server (NTRS)

    Perepezko, John H. (Inventor); Allen, Donald R. (Inventor); Foley, James C. (Inventor)

    2001-01-01

    Compositions and methods for obtaining nanocrystal dispersed amorphous alloys are described. A composition includes an amorphous matrix forming element (e.g., Al or Fe); at least one transition metal element; and at least one crystallizing agent that is insoluble in the resulting amorphous matrix. During devitrification, the crystallizing agent causes the formation of a high density nanocrystal dispersion. The compositions and methods provide advantages in that materials with superior properties are provided.

  4. Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

    SciTech Connect

    Anil V. Virkar

    2006-12-31

    The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about {approx}0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum {approx}0.025 {Omega}cm{sup 2} area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO{sub 3} with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating {approx}1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life.

  5. Application of hybrid organic/inorganic polymers as coatings on metallic substrates

    NASA Astrophysics Data System (ADS)

    Augustinho, T. R.; Motz, G.; Ihlow, S.; Machado, R. A. F.

    2016-09-01

    Acrylic polymers, particularly poly (methyl methacrylate) (PMMA), have certain specific properties, such as good film formation, transparency, and good mechanical properties, which have been widely used in paints, coatings and adhesives. However, the limited chemical and physical stability of these pure polymers limits their applications when exposed to hostile conditions, as in ship hulls, for example. A suitable way to enhance PMMA properties is the addition of silicon polymers with very good protective characteristics. In this study, a PMMA and HTT 1800 (commercial silazane) copolymer were applied on metallic substrate and compared to pure PMMA and HTT 1800. All the materials were applied as coatings. They were applied on stainless steel via dip-coating to investigate the coating properties. Thermal cycling was employed to analyze coating durability at high temperatures (50 °C to 600 °C). Optical microscopy (OM) and scanning electron microscopy (SEM) were used to characterize the coated surfaces, and the adhesion of pure PMMA, pure HTT 1800 and PMMA/HTT 1800 coatings on metallic substrate was investigated by Cross-Cut-Test (ASTM D 3359). The sessile drop method was used to determine the contact angle. PMMA coatings presented complete degradation from 250 °C, while hybrid coatings of PMMA and HTT 1800 have good protection until 400 °C. The adherence of the coating on metallic substrate showed improvement in all synthesized materials when compared to pure PMMA, obtaining the best adherence possible. The contact angle test showed that the hydrophobicity of the hybrid coatings is higher than that of the pure coatings.

  6. Plasma-sprayed coating of hydroxyapatite on metal implants--a review.

    PubMed

    Talib, R J; Toff, M R M

    2004-05-01

    Metal implants such as titanium, stainless steel and Co-Cr-Mo are used for load bearing purposes such as hip joint prostheses, fixing plates and dental root implants. For practical application, plasma-sprayed coatings of hydroxyapatite (HA) on metal implants are applied to promote early formation of strong bonds between metal implant and living bone. Plasma spray coating involves heating of HA material to a semi-molten or molten state and then propels its to a metal substrate. The plasma flame temperature is in the range of 6,000 degrees C to 16,000 degrees C but the surface temperature of the substrate rarely exceeds 150 degrees C. The HA materials are feed into the spray gun in the form of powders. Furthermore, this paper will discuss the processes of plasma-sprayed coating of HA on various types of metal implants.

  7. A Comparative Study of Natural Fiber and Glass Fiber Fabrics Properties with Metal or Oxide Coatings

    NASA Astrophysics Data System (ADS)

    Lusis, Andrej; Pentjuss, Evalds; Bajars, Gunars; Sidorovicha, Uljana; Strazds, Guntis

    2015-03-01

    Rapidly growing global demand for technical textiles industries is stimulated to develop new materials based on hybrid materials (yarns, fabrics) made from natural and glass fibres. The influence of moisture on the electrical properties of metal and metal oxide coated bast (flax, hemp) fibre and glass fibre fabrics are studied by electrical impedance spectroscopy and thermogravimetry. The bast fibre and glass fiber fabrics are characterized with electrical sheet resistance. The method for description of electrical sheet resistance of the metal and metal oxide coated technical textile is discussed. The method can be used by designers to estimate the influence of moisture on technical data of new metal coated hybrid technical textile materials and products.

  8. PROCESS OF COATING METALS WITH BISMUTH OR BISMUTH-BASE ALLOYS

    DOEpatents

    Beach, J.G.

    1958-01-28

    A method is described for producing coatings of bismuth or bismuth alloys on a metal base. This is accomplished by electrodepositing the bismuth from an aqueous solution of BiCl/sub 3/, and by making the metal base alternately the cathode and the anode, the cathode periods being twice as long as the anode periods. In one embodiment a nickel coating is first electrodeposited in a known way, and this nickel plated piece is tae base upon which tae bismuth is deposited by the process of this patent. The coated piece is then heat treated to produce a homogeneous Ni--Bi alloy by diffusion.

  9. Soft-x-ray hollow fiber optics with inner metal coating

    SciTech Connect

    Matsuura, Yuji; Oyama, Tadaaki; Miyagi, Mitsunobu

    2005-10-10

    A glass capillary with an inner metal coating is proposed to be used as soft-x-ray fiber optics in medical applications. Based on the results of theoretical calculations, nickel was chosen as the coating material for x rays radiated from a conventional x-ray tube. A nickel-coated capillary was fabricated by electroless deposition, and focusing and collimating effects were observed from measurements of the transmission efficiency of soft x rays. The transmission of a nickel-coated capillary with an inner diameter of 0.53 mm and a length of 300 mm was 10%, which is approximately double that of an uncoated glass capillary.

  10. Adherent diamond like carbon coatings on metals via plasma source ion implantation

    SciTech Connect

    Walter, K.C.; Nastasi, M.; Munson, C.P.

    1996-12-01

    Various techniques are currently used to produce diamond-like carbon (DLC) coatings on various materials. Many of these techniques use metallic interlayers, such as Ti or Si, to improve the adhesion of a DLC coating to a ferrous substrate. An alternative processing route would be to use plasma source ion implantation (PSII) to create a carbon composition gradient in the surface of the ferrous material to serve as the interface for a DLC coating. The need for interlayer deposition is eliminated by using a such a graded interfaces PSII approach has been used to form adherent DLC coatings on magnesium, aluminum, silicon, titanium, chromium, brass, nickel, and tungsten. A PSII process tailored to create a graded interface allows deposition of adherent DLC coatings even on metals that exhibit a positive heat of formation with carbon, such as magnesium, iron, brass and nickel.

  11. Method and Apparatus for Thermal Spraying of Metal Coatings Using Pulsejet Resonant Pulsed Combustion

    NASA Technical Reports Server (NTRS)

    Paxson, Daniel E. (Inventor)

    2014-01-01

    An apparatus and method for thermal spraying a metal coating on a substrate is accomplished with a modified pulsejet and optionally an ejector to assist in preventing oxidation. Metal such as Aluminum or Magnesium may be used. A pulsejet is first initiated by applying fuel, air, and a spark. Metal is inserted continuously in a high volume of metal into a combustion chamber of the pulsejet. The combustion is thereafter controlled resonantly at high frequency and the metal is heated to a molten state. The metal is then transported from the combustion chamber into a tailpipe of said pulsejet and is expelled therefrom at high velocity and deposited on a target substrate.

  12. Modification of semiconductor or metal nanoparticle lattices in amorphous alumina by MeV heavy ions

    NASA Astrophysics Data System (ADS)

    Bogdanović Radović, I.; Buljan, M.; Karlušić, M.; Jerčinović, M.; Dražič, G.; Bernstorff, S.; Boettger, R.

    2016-09-01

    In the present work we investigate effects of MeV heavy ions (from 0.4 MeV Xe to 15 MeV Si) on regularly ordered nanoparticle (NP) lattices embedded in amorphous alumina matrix. These nanostructures were produced by self-assembling growth using magnetron-sputtering deposition. From grazing incidence small-angle x-ray scattering measurements we have found that the used MeV heavy ions do not change the NP sizes, shapes or distances among them. However, ions cause a tilt of the entire NP lattice in the direction parallel to the surface. The tilt angle depends on the incident ion energy, type and the applied fluence and a nearly linear increase of the tilt angle with the ion fluence and irradiation angle was found. This way, MeV heavy ion irradiation can be used to design custom-made NP lattices. In addition, grazing incidence small-angle x-ray scattering can be effectively used as a method for the determination of material redistribution/shift caused by the ion hammering effect. For the first time, the deformation yield in amorphous alumina was determined for irradiation performed at the room temperature.

  13. 40 CFR 52.253 - Metal surface coating thinner and reducer.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 3 2010-07-01 2010-07-01 false Metal surface coating thinner and... PROGRAMS (CONTINUED) APPROVAL AND PROMULGATION OF IMPLEMENTATION PLANS California § 52.253 Metal surface... described in 40 CFR part 81, dated July 1, 1979, except as follows: (1) In the following portions of...

  14. 40 CFR 52.253 - Metal surface coating thinner and reducer.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 3 2013-07-01 2013-07-01 false Metal surface coating thinner and... PROGRAMS (CONTINUED) APPROVAL AND PROMULGATION OF IMPLEMENTATION PLANS California § 52.253 Metal surface... described in 40 CFR part 81, dated July 1, 1979, except as follows: (1) In the following portions of...

  15. 40 CFR 52.253 - Metal surface coating thinner and reducer.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 3 2014-07-01 2014-07-01 false Metal surface coating thinner and... PROGRAMS (CONTINUED) APPROVAL AND PROMULGATION OF IMPLEMENTATION PLANS California § 52.253 Metal surface... described in 40 CFR part 81, dated July 1, 1979, except as follows: (1) In the following portions of...

  16. Metallized coatings for corrosion control of Naval ship structures and components

    NASA Technical Reports Server (NTRS)

    1983-01-01

    In attempting to improve corrosion control, the U.S. Navy has undertaken a program of coating corrosion-susceptible shipboard components with thermally sprayed aluminum. In this report the program is reviewed in depth, including examination of processes, process controls, the nature and properties of the coatings, nondestructive examination, and possible hazards to personnel. The performance of alternative metallic coating materials is also discussed. It is concluded that thermally sprayed aluminum can provide effective long-term protection against corrosion, thereby obviating the need for chipping of rust and repainting by ship personnel. Such coatings are providing excellent protection to below-deck components such as steam valves, but improvements are needed to realize the full potential of coatings for above-deck service. Several recommendations are made regarding processes, materials, and research and development aimed at upgrading further the performance of these coatings.

  17. Surface topographical effects on the structural growth of thick sputtered metal and alloy coatings

    NASA Technical Reports Server (NTRS)

    Spalvins, T.; Brainard, W. A.

    1974-01-01

    Thick sputtered S-Monel, silver, and 304 stainless steel coatings were deposited on mica and metal substrates with various surface finishes to investigate the structural growth of the coating by scanning electron microscopy. The geometry and the surface structure of the nodules are characterized. Compositional changes within the coating were analyzed by X-ray dispersion microscopy. Defects in the surface finish (i.e., scratches, inclusions, etc.) act as preferential nucleation sites and form isolated and complex nodules and various surface overgrowths in the coating. The nodule boundaries are very vulnerable to chemical etching and these nodules do not disappear after full annealing. Further, they have undesirable effects on mechanical properties; cracks are initiated at the nodules when the coating is stressed by mechanical forces. These effects are illustrated by micrographs. Nodular growth within a coating can be minimized or eliminated by reducing the surface roughness.

  18. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    SciTech Connect

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  19. Hybrid organic/inorganic coatings for abrasion resistance on plastic and metal substrates

    SciTech Connect

    Wen, J.; Jordens, K.; Wilkes, G.L.

    1996-12-31

    Novel abrasion resistant coatings have been successfully prepared by the sol-gel method. These materials are spin coated onto bisphenol-A polycarbonate, diallyl diglycol carbonate resin (CR-39) sheet, aluminum, and steel substrates and are thermally cured to obtain a transparent coating of a few microns in thickness. Following the curing, the abrasion resistance is measured and compared with an uncoated control. It was found that these hybrid organic/inorganic networks partially afford excellent abrasion resistance to the polycarbonate substrates investigated. In addition to having excellent abrasion resistance comparable to current commercial coatings, some newly developed systems are also UV resistant. Similar coating formulations applied to metals can greatly improve the abrasion resistance despite the fact that the coatings are lower in density than their substrates.

  20. Corrosion Resistance of Amorphous Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 coating - a new criticality-controlled material

    SciTech Connect

    Farmer, J C; Choi, J S; Saw, C K; Rebak, R; Day, S D; Lian, T; Hailey, P; Payer, J H; Branagan, D J; Aprigliano, L F

    2007-03-28

    An iron-based amorphous metal with good corrosion resistance and a high absorption cross-section for thermal neutrons has been developed and is reported here. This amorphous alloy has the approximate formula Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} and is known as SAM2X5. Chromium (Cr), molybdenum (Mo) and tungsten (W) were added to provide corrosion resistance, while boron (B) was added to promote glass formation and the absorption of thermal neutrons. Since this amorphous metal has a higher boron content than conventional borated stainless steels, it provides the nuclear engineer with design advantages for criticality control structures with enhanced safety. While melt-spun ribbons with limited practical applications were initially produced, large quantities (several tons) of gas atomized powder have now been produced on an industrial scale, and applied as thermal-spray coatings on prototypical half-scale spent nuclear fuel containers and neutron-absorbing baskets. These prototypes and other SAM2X5 samples have undergone a variety of corrosion testing, including both salt-fog and long-term immersion testing. Modes and rates of corrosion have been determined in various relevant environments, and are reported here. While these coatings have less corrosion resistance than melt-spun ribbons and optimized coatings produced in the laboratory, substantial corrosion resistance has been achieved.

  1. Coatings for rubber bonding and paint adhesion

    NASA Astrophysics Data System (ADS)

    Boulos, M. S.; Petschel, M.

    1997-08-01

    Conversion coatings form an important base for the adhesion of paint to metal substrates and for the bonding of rubber to metal parts. Four types of conversion coatings were assessed as base treatments for the bonding of rubber to steel and for the corrosion protection of metal substrates under paint: amorphous iron phosphate, heavy zinc phosphate, and three types of modified zinc phosphates that utilized one or more metal cations in addition to zinc. When applied, these conversion coatings formed a thin film over the metal substrate that was characterized by scanning electron microscopy, x-ray diffraction, and chemical methods. The performance of the coatings was assessed using physical methods such as dry adhesion, conical mandrel, impact, and stress adhesion for the rubber-bonded parts, and by corrosion resistance methods such as humidity, salt spray, and cyclic corrosion. Coating characterization and performance were correlated.

  2. Preface: Proceedings of the 13th Conference on Liquid and Amorphous Metals (LAM13) (Ekaterinburg, Russia, 8 14 July 2007)

    NASA Astrophysics Data System (ADS)

    Popel, Pjotr; Gelchinskii, Boris; Sidorov, Valeriy

    2008-03-01

    The most recent developments in the field of liquid and amorphous metals and alloys are regularly updated through two complementary international conferences: the liquid and amorphous metals conference (LAM) and the rapidly quenched materials (RQ) conference. The first series of conferences started as LM1 in 1966 at Brookhaven for the basic understanding of liquid metals. The subsequent LM conferences were held in Tokyo (1972) and Bristol (1976). The conference was renewed in Grenoble (1980) as a LAM conference including amorphous metals and continued in Los Angeles (1983), Garmisch-Partenkirchen (1986), Kyoto (1989), Vienna (1992), Chicago (1995), Dortmund (1998), Yokohama (2001) and Metz (2004). The conferences are mainly devoted to liquid and amorphous metals and alloys. However, communications on some non-metallic systems such as semiconductors, quasicrystals etc, are also accepted. The conference tradition strongly encourages participation from junior researchers and graduate students. The 13th conference of the LAM series was organized in Ekaterinburg, Russia, by the Institute of Metallurgy of the Ural Branch of the Russian Academy of Sciences (IMet UB RAS) and the Ural State Pedagogical University (USPU), and held from 8-14 July 2007 under the chairmanship of Professors Pjotr Popel (USPU) and Boris Gelchinskii (IMet UB RAS). Two hundred and forty two active participants and about 60 guest participants from 20 countries attended the conference. There were no parallel sessions and all oral reports were separated into three groups: invited talks (40 min), full-scale oral reports (25 min), and brief oral reports (15 min). The program included ten sessions, ranging from purely theoretical subjects to the technological application of molten and amorphous alloys. The following sessions took place: A: Electronic structure and transport, magnetic properties; B: Phase transitions; C: Structure; D: Atomic dynamics and transport; E: Thermodynamics; F: Modelling

  3. Hard metal interstitial pulmonary disease associated with a form of welding in a metal parts coating plant

    SciTech Connect

    Figueroa, S.; Gerstenhaber, B.; Welch, L.; Klimstra, D.; Smith, G.J.; Beckett, W. )

    1992-01-01

    We describe two cases of hard metal pulmonary disease (one fatal) in workers employed in the same area of a metal coating plant using the detonation gun process for applying a durable metal surface to metal parts. In this form of welding, a mixture of powdered metals, including tungsten carbide and cobalt, is heated by ignition of a flammable gas and propelled from the end of the gun' at high temperature and velocity to form a welded metal coating. This process is done in an enclosed chamber and with each application, large volumes of fine aerosols are created. Inhalation exposure to hard metal may occur during the mounting and removal of the metal parts between applications, in spite of engineering controls and industrial hygiene surveillance. One of the cases presented with minimal chest x-ray abnormalities and an obstructive pattern on pulmonary function testing, although subsequent open lung biopsy showed diffuse interstitial pulmonary fibrosis. The fact that two cases of hard metal pulmonary interstitial disease occurred where thorough exposure control procedures and a surveillance program for cobalt were in place may indicate the need for revisions of the current technology used when hard metal is applied in the detonation gun process.

  4. Hard metal interstitial pulmonary disease associated with a form of welding in a metal parts coating plant.

    PubMed

    Figueroa, S; Gerstenhaber, B; Welch, L; Klimstra, D; Smith, G J; Beckett, W

    1992-01-01

    We describe two cases of hard metal pulmonary disease (one fatal) in workers employed in the same area of a metal coating plant using the detonation gun process for applying a durable metal surface to metal parts. In this form of welding, a mixture of powdered metals, including tungsten carbide and cobalt, is heated by ignition of a flammable gas and propelled from the end of the "gun" at high temperature and velocity to form a welded metal coating. This process is done in an enclosed chamber and with each application, large volumes of fine aerosols are created. Inhalation exposure to hard metal may occur during the mounting and removal of the metal parts between applications, in spite of engineering controls and industrial hygiene surveillance. One of the cases presented with minimal chest x-ray abnormalities and an obstructive pattern on pulmonary function testing, although subsequent open lung biopsy showed diffuse interstitial pulmonary fibrosis. The fact that two cases of hard metal pulmonary interstitial disease occurred where thorough exposure control procedures and a surveillance program for cobalt were in place may indicate the need for revisions of the current technology used when hard metal is applied in the detonation gun process.

  5. Antireflective coatings applied from metal-organic derived liquid precursors.

    PubMed

    Yoldas, B E; O'Keeffe, T W

    1979-09-15

    Antireflective (AR) coatings, which are produced from organometallic driven solutions containing oxide constituents in a chemically polymerized form, are presented. These solutions leave a film on substrates which, upon heat treatment, converts to a glasslike oxide film having the desired optical thickness and index of refraction. The index can be varied continuously from 1.4 to 2.4; thus the AR coatings can be fine-tuned for different substrates and for specific wavelengths of light. Silicon solar cells AR-coated by this technique showed as much as 49% improvement in efficiency over the uncoated state. The real advantage of the process, however, lies in the fact that it is simple, well-suited for automated mass production of photovoltaic cells, and reduces the cost of coating application from an estimated $0.20 per W-package to about $0.01 per W-package. PMID:20212817

  6. Upper critical fields and superconducting transition temperatures of some zirconium-base amorphous transition-metal alloys

    NASA Astrophysics Data System (ADS)

    Karkut, M. G.; Hake, R. R.

    1983-08-01

    Superconducting upper critical fields Hc2(T), transition temperatures Tc and normal-state electrical resistivities ρn have been measured in the amorphous transition-metal alloy series Zr1-xCox, Zr1-xNix, (Zr1-xTix)0.78Ni0.22, and (Zr1-xNbx)0.78Ni0.22. Structural integrity of these melt-spun alloys is indicated by x-ray, density, bend-ductility, normal-state electrical resistivity, superconducting transition width, and mixed-state flux-pinning measurements. The specimens display Tc=2.1-3.8 K, ρn=159-190 μΩ cm, and |(dHc2dT)Tc|=28-36 kG/K. These imply electron mean free paths l~2-6 Å, zero-temperature Ginzburg-Landau coherence distances ξG0~50-70 Å, penetration depths λG0~(7-10)×103 Å, and extremely high dirtiness parameters ξ0l~300-1300. All alloys display Hc2(T) curves with negative curvature and (with two exceptions) fair agreement with the standard dirty-limit theory of Werthamer, Helfand, Hohenberg, and Maki (WHHM) for physically reasonable values of spin-orbit-coupling induced, electron-spin-flip scattering time τso. This is in contrast to the anomalously elevated Hc2(T) behavior which is nearly linear in T that is observed by some, and the unphysically low-τso fits to WHHM theory obtained by others, for various amorphous alloys. Current ideas that such anomalies may be due to alloy inhomogeneity are supported by present results on two specimens for which relatively low-τso fits of Hc2(T) to WHHM theory are coupled with superconductive evidence for inhomogeneity: relatively broad transitions at Tc and Hc2 current-density-dependent transitions at Hc2 and (in one specimen) a J-dependent, high-H (>Hc2), resistive "beak effect." In the Zr1-xCox and Zr1-xNix series, Tc decreases linearly with x (and with unfilled-shell average electron-to-atom ratio < ea > in the range 5.05<=< ea ><=6.40 in fair agreement with previous results for these systems and contrary to the Tc vs < ea > behavior of both amorphous and crystalline transition-metal alloys formed

  7. Permanent optical doping of amorphous metal oxide semiconductors by deep ultraviolet irradiation at room temperature

    SciTech Connect

    Seo, Hyungtak; Cho, Young-Je; Bobade, Santosh M.; Park, Kyoung-Youn; Choi, Duck-Kyun; Kim, Jinwoo; Lee, Jaegab

    2010-05-31

    We report an investigation of two photon ultraviolet (UV) irradiation induced permanent n-type doping of amorphous InGaZnO (a-IGZO) at room temperature. The photoinduced excess electrons were donated to change the Fermi-level to a conduction band edge under the UV irradiation, owing to the hole scavenging process at the oxide interface. The use of optically n-doped a-IGZO channel increased the carrier density to approx10{sup 18} cm{sup -3} from the background level of 10{sup 16} cm{sup -3}, as well as the comprehensive enhancement upon UV irradiation of a-IGZO thin film transistor parameters, such as an on-off current ratio at approx10{sup 8} and field-effect mobility at 22.7 cm{sup 2}/V s.

  8. Nanoscale Assessment of Water Incursion to the Metal/Coating Interface

    NASA Astrophysics Data System (ADS)

    Lee, Hyungjin; Browning, Jim; Foster, Mark

    2012-04-01

    While a great deal of research on macroscopic corrosion phenomena has been done and an empirical knowledge of effective corrosion mitigation strategies is available, a fundamental understanding of many nanoscale aspects of corrosion or precorrosion processes at metal interface is lacking. Neutron reflectometry (NR) can be used to nondestructively determine depth profile of a substance near an interface with a resolution of 1-2 nm. Key precorrosion phenomena that we have focused on are ingress of small molecules such as water and salt into coating or coating/metal interface. To simulate a practical precorrosion process, an in situ experiment in which the sample is in the presence of water vapor can be performed. Samples of a thin epoxy coating containing siloxane on an aluminum substrate having a native oxide have been studied by NR. Composition depth profile of water at coating/oxide interface can be inferred using a comparison of the data from samples under dry and humid conditions. We have shown that water incursion along coating/metal interface is fast compared to incursion through face of coating. Also, our work has provided evidence that, with a more highly crosslinked coating, after a small amount of water has entered along the interface water incursion slows dramatically.

  9. METHOD OF FORMING A PROTECTIVE COATING ON FERROUS METAL SURFACES

    DOEpatents

    Schweitzer, D.G.; Weeks, J.R.; Kammerer, O.F.; Gurinsky, D.H.

    1960-02-23

    A method is described of protecting ferrous metal surfaces from corrosive attack by liquid metals, such as liquid bismuth or lead-bismuth alloys. The nitrogen content of the ferrous metal surface is first reduced by reacting the metal surface with a metal which forms a stable nitride. Thereafter, the surface is contacted with liquid metal containing at least 2 ppm zirconium at a temperature in the range of 550 to 1100 deg C to form an adherent zirconium carbide layer on the ferrous surface.

  10. Water treatment residual (WTR)-coated wood mulch for alleviation of toxic metals and phosphorus from polluted urban stormwater runoff.

    PubMed

    Soleimanifar, Hanieh; Deng, Yang; Wu, Laying; Sarkar, Dibyendu

    2016-07-01

    Aluminum-based water treatment residual (WTR)-coated wood mulches were synthesized and tested for removal of heavy metals and phosphorus (P) in synthetic urban stormwater. WTRs are an industrial waste produced from coagulation in water treatment facilities, primarily composed of amorphous aluminum or iron hydroxides. Batch tests showed that the composite filter media could effectively adsorb 97% lead (Pb), 76% zinc (Zn), 81% copper (Cu) and 97% P from the synthetic stormwater (Pb = 100 μg/L, Zn = 800 μg/L, Cu = 100 μg/L, P = 2.30 mg/L, and pH = 7.0) within 120 min, due to the presence of aluminum hydroxides as an active adsorbent. The adsorption was a 2(nd)-order reaction with respect toward each pollutant. Column tests demonstrated that the WTR-coated mulches considerably alleviated the select pollutants under a continuous-flow condition over the entire filtration period. The effluent Pb, Zn, Cu, and P varied at 0.5-8.9%, 33.4-46.7%, 45.8-55.8%, and 6.4-51.9% of their respective initial concentrations with the increasing bed volume from 0 to 50. Synthetic precipitation leaching procedure (SPLP) and toxicity characteristic leaching procedure (TCLP) tests indicated that leached contaminants were all below the U.S. criteria, suggesting that the release of undesired chemicals under rainfall or landfilling conditions is not a concern during application. This study demonstrates that the WTR-coated mulches are a new, low-cost, and effective filter media for urban stormwater treatment. Equally important, this study provides a sustainable approach to beneficially reuse an industrial waste for environmental pollution control.

  11. Water treatment residual (WTR)-coated wood mulch for alleviation of toxic metals and phosphorus from polluted urban stormwater runoff.

    PubMed

    Soleimanifar, Hanieh; Deng, Yang; Wu, Laying; Sarkar, Dibyendu

    2016-07-01

    Aluminum-based water treatment residual (WTR)-coated wood mulches were synthesized and tested for removal of heavy metals and phosphorus (P) in synthetic urban stormwater. WTRs are an industrial waste produced from coagulation in water treatment facilities, primarily composed of amorphous aluminum or iron hydroxides. Batch tests showed that the composite filter media could effectively adsorb 97% lead (Pb), 76% zinc (Zn), 81% copper (Cu) and 97% P from the synthetic stormwater (Pb = 100 μg/L, Zn = 800 μg/L, Cu = 100 μg/L, P = 2.30 mg/L, and pH = 7.0) within 120 min, due to the presence of aluminum hydroxides as an active adsorbent. The adsorption was a 2(nd)-order reaction with respect toward each pollutant. Column tests demonstrated that the WTR-coated mulches considerably alleviated the select pollutants under a continuous-flow condition over the entire filtration period. The effluent Pb, Zn, Cu, and P varied at 0.5-8.9%, 33.4-46.7%, 45.8-55.8%, and 6.4-51.9% of their respective initial concentrations with the increasing bed volume from 0 to 50. Synthetic precipitation leaching procedure (SPLP) and toxicity characteristic leaching procedure (TCLP) tests indicated that leached contaminants were all below the U.S. criteria, suggesting that the release of undesired chemicals under rainfall or landfilling conditions is not a concern during application. This study demonstrates that the WTR-coated mulches are a new, low-cost, and effective filter media for urban stormwater treatment. Equally important, this study provides a sustainable approach to beneficially reuse an industrial waste for environmental pollution control. PMID:27060636

  12. Influence of the Substrate on the Formation of Metallic Glass Coatings by Cold Gas Spraying

    NASA Astrophysics Data System (ADS)

    Henao, John; Concustell, Amadeu; Dosta, Sergi; Cinca, Núria; Cano, Irene G.; Guilemany, Josep M.

    2016-06-01

    Cold gas spray technology has been used to build up coatings of Fe-base metallic glass onto different metallic substrates. In this work, the effect of the substrate properties on the viscoplastic response of metallic glass particles during their impact has been studied. Thick coatings with high deposition efficiencies have been built-up in conditions of homogeneous flow on substrates such as Mild Steel AISI 1040, Stainless Steel 316L, Inconel 625, Aluminum 7075-T6, and Copper (99.9%). Properties of the substrate have been identified to play an important role in the viscoplastic response of the metallic glass particles at impact. Depending on the process gas conditions, the impact morphologies show not only inhomogeneous deformation but also homogeneous plastic flow despite the high strain rates, 108 to 109 s-1, involved in the technique. Interestingly, homogenous deformation of metallic glass particles is promoted depending on the hardness and the thermal diffusivity of the substrate and it is not exclusively a function of the kinetic energy and the temperature of the particle at impact. Coating formation is discussed in terms of fundamentals of dynamics of undercooled liquids, viscoplastic flow mechanisms of metallic glasses, and substrate properties. The findings presented in this work have been used to build up a detailed scheme of the deposition mechanism of metallic glass coatings by the cold gas spraying technology.

  13. Raising the shields: PCR in the presence of metallic surfaces protected by tailor-made coatings.

    PubMed

    Scherag, Frank D; Brandstetter, Thomas; Rühe, Jürgen

    2014-10-01

    The implementation of PCR reactions in the presence of metallic surfaces is interesting for the generation of novel bioanalytical devices, because metals exhibit high mechanical stability, good thermal conductivity, and flexibility during deformation. However, metallic substrates are usually non-compatible with enzymatic reactions such as PCR due to poisoning of the active center of the enzyme or nonspecific adsorption of the enzymeto the metal surface, which could result in protein denaturation. We present a method for the generation of polymer coatings on metallic surfaces which are designed to minimize protein adsorption and also prevent the release of metal ions. These coatings consist of three layers covalently linked to each other; a self-assembled monolayer to promote adhesion, a photochemically generated barrier layer and a photochemically generated hydrogel. The coatings can be deposited onto aluminum, stainless steel, gold and copper surfaces. We compare PCR efficiencies in the presence of bare metallic surfaces with those of surfaces treated with the novel coating system. PMID:25108478

  14. Molecular structure and optical properties of PTFE-based nanocomposite polymer-metal coatings

    NASA Astrophysics Data System (ADS)

    Rahachou, A. V.; Rogachev, A. A.; Yarmolenko, M. A.; Xiao-Hong, Jiang; Bo, Liu Zhu

    2012-01-01

    The molecular organization of polytetrafluoroethylene (PTFE) thin coatings with incorporated Ag, Cu, and Mo nanoparticles that are deposited from an active gas component has been studied. Polyethylene terephtalate film coated by aluminium served as a substrate. The active gas component was produced by electron beam dispersion of original components in vacuum. The effect of metal particle size and its nature on the molecular structure of coatings have been investigated. Dichroism of thin nanocomposite coatings has been examined by polarized Fourier transform infrared spectroscopy using an attenuated total reflection unit. The morphology of the coatings has been analyzed by transmission (TEM), atomic-force (AFM), and scanning electron (SEM) microscopy. It is found that introduction of a metal (Ag or Cu) yields oriented layers at a lesser efficient thickness of a coating. The surface plasmon resonance of such structures was studied by measuring optical absorption of the coatings in the ultraviolet and visible ranges. The results show that the composite coatings containing Ag clusters are diameter less than 30 nm and absorb within the short-wave range from 400 to 550 nm.

  15. Thermal conductivity and interface thermal conductance of amorphous and crystalline Zr47Cu31Al13Ni9 alloys with a Y2O3 coating

    NASA Astrophysics Data System (ADS)

    Shukla, Nitin C.; Liao, Hao-Hsiang; Abiade, Jeremiah T.; Liu, Fengxiao; Liaw, Peter K.; Huxtable, Scott T.

    2009-02-01

    We examine the thermal conductivity k and interface thermal conductance G for amorphous and crystalline Zr47Cu31Al13Ni9 alloys in contact with polycrystalline Y2O3. Using time-domain thermoreflectance, we find k =4.5 W m-1 K-1 for the amorphous metallic alloy of Zr47Cu31Al13Ni9 and k =5.0 W m-1 K-1 for the crystalline Zr47Cu31Al13Ni9. We also measure G =23 MW m-2 K-1 for the metallic glass/Y2O3 interface and G =26 MW m-2 K-1 for the interface between the crystalline Zr47Cu31Al13Ni9 and Y2O3. The thermal conductivity of the crystalline Y2O3 layer is found to be k =5.0 W m-1 K-1, and the conductances of Al/Y2O3 and Y2O3/Si interfaces are 68 and 45 MW m-2 K-1, respectively.

  16. Metal-containing plasma-polymerized coatings for laser-fusion targets

    SciTech Connect

    Letts, S.A.; Jordan, C.W.

    1981-09-14

    Addition of metal to plastic layers in some direct drive laser fusion targets is needed to reduce electron induced fuel preheat. A plasma polymerization coating system was constructed to produce a metal seeded polymer by adding an organometallic gas to the usual trans-2-butene and hydrogen feedstocks. Since organometallic gases are highly reactive and toxic, safety is a major concern in the design of a coating system. Our coating apparatus was designed with three levels of containment to assure protection of the operator. The gas handling system has redundant valves and was designed to fail safe. Several sensor controlled interlocks assure safe operating conditions. Waste materials are collected on a specially designed cold trap. Waste disposal is accomplished by heating the traps and purging volatile products through a reactor vessel. The design, operating procedure, and safety interlocks of this novel coating system are described.

  17. Semiconductor to metallic transition in bulk accumulated amorphous indium-gallium-zinc-oxide dual gate thin-film transistor

    SciTech Connect

    Chun, Minkyu; Chowdhury, Md Delwar Hossain; Jang, Jin

    2015-05-15

    We investigated the effects of top gate voltage (V{sub TG}) and temperature (in the range of 25 to 70 {sup o}C) on dual-gate (DG) back-channel-etched (BCE) amorphous-indium-gallium-zinc-oxide (a-IGZO) thin film transistors (TFTs) characteristics. The increment of V{sub TG} from -20V to +20V, decreases the threshold voltage (V{sub TH}) from 19.6V to 3.8V and increases the electron density to 8.8 x 10{sup 18}cm{sup −3}. Temperature dependent field-effect mobility in saturation regime, extracted from bottom gate sweep, show a critical dependency on V{sub TG}. At V{sub TG} of 20V, the mobility decreases from 19.1 to 15.4 cm{sup 2}/V ⋅ s with increasing temperature, showing a metallic conduction. On the other hand, at V{sub TG} of - 20V, the mobility increases from 6.4 to 7.5cm{sup 2}/V ⋅ s with increasing temperature. Since the top gate bias controls the position of Fermi level, the temperature dependent mobility shows metallic conduction when the Fermi level is above the conduction band edge, by applying high positive bias to the top gate.

  18. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    SciTech Connect

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  19. High-throughput exploration of thermoelectric and mechanical properties of amorphous NbO2 with transition metal additions

    NASA Astrophysics Data System (ADS)

    Music, Denis; Geyer, Richard W.; Hans, Marcus

    2016-07-01

    To increase the thermoelectric efficiency and reduce the thermal fatigue upon cyclic heat loading, alloying of amorphous NbO2 with all 3d and 5d transition metals has systematically been investigated using density functional theory. It was found that Ta fulfills the key design criteria, namely, enhancement of the Seebeck coefficient and positive Cauchy pressure (ductility gauge). These quantum mechanical predictions were validated by assessing the thermoelectric and elastic properties on combinatorial thin films, which is a high-throughput approach. The maximum power factor is 2813 μW m-1 K-2 for the Ta/Nb ratio of 0.25, which is a hundredfold increment compared to pure NbO2 and exceeds many oxide thermoelectrics. Based on the elasticity measurements, the consistency between theory and experiment for the Cauchy pressure was attained within 2%. On the basis of the electronic structure analysis, these configurations can be perceived as metallic, which is consistent with low electrical resistivity and ductile behavior. Furthermore, a pronounced quantum confinement effect occurs, which is identified as the physical origin for the Seebeck coefficient enhancement.

  20. Potential applications of cold sprayed Cu50Ti20Ni30 metallic glassy alloy powders for antibacterial protective coating in medical and food sectors.

    PubMed

    El-Eskandrany, M Sherif; Al-Azmi, Ahmed

    2016-03-01

    Mechanical alloying was utilized for synthesizing of metallic glassy Cu50Ti20Ni30 alloy powders, using a low energy ball milling technique. The metallic glassy powders obtained after 100 h of ball milling had an average particle size of 1.7 mm in diameter and possessed excellent thermal stability, indexed by a relatively high glass transition temperature (358.3 °C) with a wide supercooled liquid region (61 °C). This amorphous phase crystallized into Ti2Cu and CuTiNi2 ordered phases through two overlapped crystallization temperatures at 419.3 °C and 447.5 °C, respectively. The total enthalpy change of crystallization was -4.8 kJ/mol. The glassy powders were employed as feedstock materials to double-face coating the surface of SUS 304 substrate, using cold spraying process under helium gas pressure at 400 °C. This coating material had an extraordinary high nanohardness value of 3.1 GPa. Moreover, it showed a high resistance to wear with a low value of the coefficient of friction ranging from 0.45 to 0.45. Biofilms were grown on 20-mm(2) SUS304 sheets coated coupons inoculated with 1.5 × 10(8) CFU ml(-1)E. coli. Significant biofilm inhibition (p The inhibition of biofilm formation by nanocrystalline powders of Cu-based provides a practical approach to achieve the inhibition of biofilms formation. PMID:26703232

  1. Potential applications of cold sprayed Cu50Ti20Ni30 metallic glassy alloy powders for antibacterial protective coating in medical and food sectors.

    PubMed

    El-Eskandrany, M Sherif; Al-Azmi, Ahmed

    2016-03-01

    Mechanical alloying was utilized for synthesizing of metallic glassy Cu50Ti20Ni30 alloy powders, using a low energy ball milling technique. The metallic glassy powders obtained after 100 h of ball milling had an average particle size of 1.7 mm in diameter and possessed excellent thermal stability, indexed by a relatively high glass transition temperature (358.3 °C) with a wide supercooled liquid region (61 °C). This amorphous phase crystallized into Ti2Cu and CuTiNi2 ordered phases through two overlapped crystallization temperatures at 419.3 °C and 447.5 °C, respectively. The total enthalpy change of crystallization was -4.8 kJ/mol. The glassy powders were employed as feedstock materials to double-face coating the surface of SUS 304 substrate, using cold spraying process under helium gas pressure at 400 °C. This coating material had an extraordinary high nanohardness value of 3.1 GPa. Moreover, it showed a high resistance to wear with a low value of the coefficient of friction ranging from 0.45 to 0.45. Biofilms were grown on 20-mm(2) SUS304 sheets coated coupons inoculated with 1.5 × 10(8) CFU ml(-1)E. coli. Significant biofilm inhibition (p The inhibition of biofilm formation by nanocrystalline powders of Cu-based provides a practical approach to achieve the inhibition of biofilms formation.

  2. Hybrid nanostructured coatings for corrosion protection of base metals: a sustainability perspective

    NASA Astrophysics Data System (ADS)

    Dennis, Robert V.; Patil, Vikas; Andrews, Justin L.; Aldinger, Jeffrey P.; Yadav, Ganapati D.; Banerjee, Sarbajit

    2015-03-01

    In this topical review article, we attempt to capture recent advances in the development of sustainable hybrid nanocomposite coatings for the corrosion inhibition of structural metals. Spurred primarily by the urgent imperative of replacing hexavalent chromium but also driven by concerns regarding the environmental impact of organic solvents, materials criticality considerations, the need to maintain structural integrity and function under extreme environments, and a renewed impetus towards lightweighting, the design of new coating concepts has seen an explosion of activity. We discuss varying modes of corrosion inhibition and the drive towards multicomponent nanostructured coatings that synergistically unite multiple modes of corrosion inhibition within a single coating system. Nanocomposite coatings in which nanoparticles of one phase are dispersed within a continuous phase, usually a polymeric matrix, provide a modular design approach to multifunctional coatings provided fundamental challenges such as dispersion and compatibility can be resolved. By dint of their high surface-to-volume ratios, the incorporation of nanoparticles profoundly modifies the adjacent polymeric matrix, giving rise to an ‘interphase’ region with modified properties, at relatively low filler loadings. The implications of incorporating metallic, porous metal oxide, and carbon nanomaterials (graphene and carbon nanotubes) within polymeric matrices are explored with an emphasis on active corrosion inhibition. The availability of high-quality nanoparticles that are either electroactive (e.g., metals, graphene, carbon nanotubes, etc.) or are capable of serving as reservoirs for active corrosion inhibitors (e.g., porous silicon oxide, layered double hydroxides, halloysite) provides unprecedented functionality and opportunities for multifunctional coatings. The review emphasizes mechanistic considerations where these have been elucidated with a view towards developing systematic design

  3. Metal coated functionalized single-walled carbon nanotubes for composite applications

    NASA Astrophysics Data System (ADS)

    Zeng, Qiang

    This study is considered as a method for producing multifunctional composite materials by using metals coated Single-walled Carbon Nanotubes (SWCNTs). In this research, various metals (Ni, Cu, Ag) were successfully deposited onto the surface of SWCNTs. It has been found that homogenous dispersion and dense nucleation sites are the necessary conditions to form uniform coatings on SWCNTs. Functionalization has been applied to achieve considerable improvement in the dispersion of purified SWCNTs and creates more nucleation sites for subsequent metal deposition. A three-step electroless plating approach was used and the coating mechanism is described in the paper. The samples were characterized by using scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), Raman spectroscopy, fourier transform infrared spectroscopy (FTIR), and energy dispersive X-ray spectroscopy (EDX). Bulk copper/aluminum-SWNT composites were processed by powder metallurgy with wet mixing techniques. Coated SWCNTs were well dispersed in the metal matrix. Cold pressing followed by sintering was applied to control porosity. The relationships between hardness and SWCNTs addition were discussed. Ni-SWCNTs composite coatings were prepared by electro-composite deposition. SWCNTs were suspended in a Ni deposition electrolyte and deposited together with nickel during electrodeposition. SWCNTs concentrations in the coatings were found to be related to the SWCNTs concentration in the solution, current density and agitation rate. The microstructure of the coatings has been examined by electron microscopy. Ni coated SWCNTs were also incorporated into the high temperature Bismaleimide (BMI)/graphite composite to improve Electromagnetic Interference (EMI) shielding and surface conductivity. The vacuum assisted resin transfer molding (VARTM) was used to process these composites. Surface and volume resistivity and EMI shielding effectiveness of the composites

  4. Electrodes synthesized from carbon nanostructures coated with a smooth and conformal metal adlayer

    DOEpatents

    Adzic, Radoslav; Harris, Alexander

    2014-04-15

    High-surface-area carbon nanostructures coated with a smooth and conformal submonolayer-to-multilayer thin metal films and their method of manufacture are described. The preferred manufacturing process involves the initial oxidation of the carbon nanostructures followed by a surface preparation process involving immersion in a solution with the desired pH to create negative surface dipoles. The nanostructures are subsequently immersed in an alkaline solution containing a suitable quantity of non-noble metal ions which adsorb at surface reaction sites. The metal ions are then reduced via chemical or electrical means. The nanostructures are exposed to a solution containing a salt of one or more noble metals which replace adsorbed non-noble surface metal atoms by galvanic displacement. The process can be controlled and repeated to obtain a desired film coverage. The resulting coated nanostructures may be used, for example, as high-performance electrodes in supercapacitors, batteries, or other electric storage devices.

  5. Characterization of coatings on magnetic metal using the swept-frequency eddy current method

    NASA Astrophysics Data System (ADS)

    Tai, Cheng-Chi

    2000-08-01

    A measurement technique using the swept-frequency eddy current (SFEC) method for determining the thickness, conductivity, and permeability of metallic coatings on metal substrates for the case when either coating, substrate, or both are magnetic was developed. This technique involved using the empirically determined permeability of the metals as input to the model calculation. This technique is demonstrated for nickel layers (25-200 μm) over copper substrates, copper layers (25-200 μm) over nickel substrates, and zinc layers (50-400 μm) over steel substrates. The electrical impedance was measured for air-core coils in the presence and absence of the layer using a 4194A Hewlett-Packard impedance analyzer. An analytic closed-form solution for calculating the impedance of a cylindrical air-core probe over a layered metallic half-space is presented. The determination of coating thickness and conductivity and permeability of the metals is based on the comparison of the data taken with air-core coils and theoretical calculation that using the closed-form solution developed. Most of the cases studied show experiment and theory agreeing fairly well, within 10%, with no adjustable parameters. The physical phenomena of eddy currents interaction with the coated magnetic metals are also discussed.

  6. (Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys)

    SciTech Connect

    Not Available

    1992-01-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degrees}C and 2100{degrees}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  7. Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Sordelet, D.J.; Ellis, T.W.; Laabs, F.C.

    1992-04-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center_dot}8w/pY{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degree}C and 2100{degree}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  8. [Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Not Available

    1992-04-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degrees}C and 2100{degrees}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  9. Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Sordelet, D.J.; Ellis, T.W.; Laabs, F.C.

    1992-01-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center dot}8w/pY{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degree}C and 2100{degree}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  10. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    NASA Astrophysics Data System (ADS)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  11. High-strength and high-ductility nanostructured and amorphous metallic materials.

    PubMed

    Kou, Hongning; Lu, Jian; Li, Ying

    2014-08-20

    The development of materials with dual properties of high strength and high ductility has been a constant challenge since the foundation of the materials science discipline. The rapid progress of nanotechnology in recent decades has further brought this challenge to a new era. This Research News highlights a few newly developed strategies to optimize advanced nanomaterials and metallic glasses with exceptional dual mechanical properties of high strength and high ductility. A general concept of strain non-localization is presented to describe the role of multiscale (i.e., macroscale, microscale, nanoscale, and atomic scale) heterogeneities in the ductility enhancement of materials reputed to be intrinsically brittle, such as nanostructured metallic materials and bulk metallic glasses. These nanomaterials clearly form a new group of materials that display an extraordinary relationship between yield strength and the uniform elongation with the same chemical composition. Several other examples of nanomaterials such as those reinforced by nanoprecipitates will also be described.

  12. Friction modifier using adherent metallic multilayered or mixed element layer conversion coatings

    NASA Technical Reports Server (NTRS)

    Schramm, Harry F. (Inventor); Defalco, Frank G. (Inventor); Starks, Sr., Lloyd L. (Inventor)

    2012-01-01

    A process for creating conversion coatings and spin, drawing, and extrusion finishes for surfaces, wherein the conversion coatings and spin, drawing, and extrusion finishes contain potassium, phosphorus, nitrogen, silicon, and one or more non-alkaline metals. The process comprises forming a first aqueous solution of silicate, potassium hydroxide, and ammonium hydroxide; forming a second aqueous solution of water, phosphoric acid, ammonium hydroxide, an alkali metal hydroxide, and one or more non-alkaline metals, and then combining the first solution with the second solution to form a final solution. This final solution forms an anti-friction multi-layer conversion coating or a spin, drawing, and extrusion finish on a surface when applied to the surface, either directly or as an additive in lubricating fluids.

  13. Friction Modifier Using Adherent Metallic Multilayered or Mixed Element Layer Conversion Coatings

    NASA Technical Reports Server (NTRS)

    Schramm, Harry F. (Inventor); Defalco, Francis G. (Inventor); Starks, Lloyd L., Sr. (Inventor)

    2013-01-01

    A process for creating conversion coatings and spin, drawing, and extrusion finishes for surfaces, wherein the conversion coatings and spin, drawing, and extrusion finishes contain potassium, phosphorus, nitrogen, and one or more non-alkaline metals and/or one or more metalloids. The process comprises forming an aqueous solution of water, phosphoric acid or sulfuric acid, ammonium hydroxide, an alkali metal hydroxide, and one or more non-alkaline metals and/or one or more metalloids. The aqueous solution forms an anti-friction multilayer conversion and/or mixed element coating or a spin, drawing, and extrusion finish on a surface when applied to the surface, either directly without the use of applied external electromotive force, or as an additive in lubricating fluids.

  14. Effect of metal coating in all-fiber acousto-optic tunable filter using torsional wave.

    PubMed

    Song, Du-Ri; Jun, Chang Su; Do Lim, Sun; Kim, Byoung Yoon

    2014-12-15

    Torsional mode acousto-optic tunable filter (AOTF) is demonstrated using a metal-coated birefringent optical fiber for an improved robustness. The changes in acoustic and optical properties of a metal-coated birefringent optical fiber induced by the thin metal coating were analyzed experimentally and theoretically. The filter wavelength shift is successfully explained as a result of combined effect of acoustic wavelength change and optical birefringence change. We also demonstrated a small form-factor configuration by coiling the fiber with 6 cm diameter without performance degradation. The center wavelength of the filter can be tuned >35 nm by changing the applied frequency, and the coupling efficiency is higher than 92% with <5 nm 3-dB bandwidth. PMID:25607036

  15. The effectiveness of metal coating on FBG sensor sensitivity at cryogenic temperature

    NASA Astrophysics Data System (ADS)

    Lupi, C.; Felli, F.; Caponero, M. A.; Paolozzi, A.

    2007-07-01

    The very low thermal expansion coefficient of silica at cryogenic temperature prevents the use of Fibre Bragg Grating (FBG) sensors for high resolution temperature monitoring in cryogenic environments involving liquid gases or space applications. To overcome such limitations sensors have been coated with different metals to improve the measurement sensitivity in the very low temperature region, i.e. 4.2-35 K. Various coatings have been deposited by electrowinning on the external fibre surface after aluminium pre-coating. Full characterization of this new type of sensor is described in the paper.

  16. PLURAL METALLIC COATINGS ON URANIUM AND METHOD OF APPLYING SAME

    DOEpatents

    Gray, A.G.

    1958-09-16

    A method is described of applying protective coatings to uranlum articles. It consists in applying chromium plating to such uranium articles by electrolysis in a chromic acid bath and subsequently applying, to this minum containing alloy. This aluminum contalning alloy (for example one of aluminum and silicon) may then be used as a bonding alloy between the chromized surface and an aluminum can.

  17. Pentek metal coating removal system: Baseline report; Greenbook (chapter)

    SciTech Connect

    1997-07-31

    The Pentek coating removal technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjunction with FIU`s evaluation of efficiency and cost, this report covers evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The Pentek coating removal system consisted of the ROTO-PEEN Scaler, CORNER-CUTTER{reg_sign}, and VAC-PAC{reg_sign}. They are designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M Roto Peen tungsten carbide cutters while the CORNER-CUTTER{reg_sign} uses solid needles for descaling activities. These hand tools are used with the VAC-PAC{reg_sign} vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure minimal, but noise exposure was significant. Further testing for each exposure is recommended because of the environment where the testing demonstration took place. It is feasible that the dust and noise levels will be higher in an enclosed operating environment of different construction. In addition, other areas of concern found were arm-hand vibration, whole-body, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  18. Method for applying corrosion resistant metallic coating of zirconium nitride

    SciTech Connect

    Bryan, W.J.; Corsetti, L.V.

    1993-07-13

    A process is described for enhancing the wear and corrosion resistance of a cladding tube for a nuclear fuel rod, comprising reactively depositing zirconium nitride on the surface of said cladding tube by a cathodic arc plasma deposition process to form a thin wear resistant coating.

  19. Fabrication of amorphous diamond films

    DOEpatents

    Falabella, S.

    1995-12-12

    Amorphous diamond films having a significant reduction in intrinsic stress are prepared by biasing a substrate to be coated and depositing carbon ions thereon under controlled temperature conditions. 1 fig.

  20. Air- and water-stable gold-coated gadolinium metal nanocrystals.

    PubMed

    Yan, Chao; Wagner, Michael J

    2013-06-12

    Gold-coated gadolinium nanocrystals, with an average diameter of 3.20 ± 0.35 nm, have been synthesized at ambient temperature by alkalide reduction. Whereas uncoated gadolinium nanoparticles react violently with air and water, the gold-coated gadolinium nanocrystals reported here show no reaction even upon long-term exposure. This is the first example of air- and water-stable lanthanide metal nanocrystals, which may allow for the development of magnetic and biomedical applications of gadolinium and other lanthanide metal and alloy nanocrystals.

  1. Bilayer metallic nanofilms as broadband antireflection coatings in terahertz optical systems.

    PubMed

    Lai, Wei En; Zhang, Huai Wu; Zhu, Yao Hua; Wen, Qi Ye; Du, Wei Wei; Tang, Xiao Li

    2014-02-10

    We present the potential of ultrathin bilayer metallic nanofilms for use as broadband antireflection coatings in the terahertz frequency range. The metallic layers are modeled using a wave-impedance matching approach. The experimental and theoretical results are in good agreement. Further, a novel method using our broadband antireflection coatings is proposed to eliminate unwanted reflections that interfere with the important reflection from the sample in terahertz reflection measurement. The proposed method significantly improves the calculation of the optical properties of liquid and biological samples.

  2. Salt-Driven Deposition of Thermoresponsive Polymer-Coated Metal Nanoparticles on Solid Substrates.

    PubMed

    Zhang, Zhiyue; Maji, Samarendra; da Fonseca Antunes, André B; De Rycke, Riet; Hoogenboom, Richard; De Geest, Bruno G

    2016-06-13

    Here we report on a simple, generally applicable method for depositing metal nanoparticles on a wide variety of solid surfaces under all aqueous conditions. Noble-metal nanoparticles obtained by citrate reduction followed by coating with thermoresponsive polymers spontaneously form a monolayer-like structure on a wide variety of substrates in presence of sodium chloride whereas this phenomenon does not occur in salt-free medium. Interestingly, this phenomenon occurs below the cloud point temperature of the polymers and we hypothesize that salt ion-induced screening of electrostatic charges on the nanoparticle surface entropically favors hydrophobic association between the polymer-coated nanoparticles and a hydrophobic substrate. PMID:27142455

  3. Characterization of amorphous silicon carbide and silicon carbonitride thin films synthesized by polymer-source chemical vapor deposition. Mechanical structural and metal-interface properties

    NASA Astrophysics Data System (ADS)

    Awad, Yousef

    Amorphous silicon carbide (a-SiC) and silicon carbonitride thin films have been deposited onto a variety of substrates by Polymer-Source Chemical Vapor Deposition (PS-CVD). The interfacial interaction between the a-SiC films and several substrates including silicon, SiO2, Si3N 4, Cr, Ti and refractory metal-coated silicon has been studied. The effect of thermal annealing on the structural and mechanical properties of the prepared films has been discussed in detail. The composition and bonding states are uniquely characterized with respect to the nitrogen atomic percentage introduced into the a-SiCN:H films. Capacitance-voltage (C-V) measurements were systematically used to evaluate the impurity level of the deposited a-SiC films. The chemical bonding of the films was systematically examined by means of Fourier transform infrared spectroscopy (FTIR). In addition, elastic recoil detection (ERD) and X-ray photoelectron spectroscopy (XPS) techniques were used to determine the elemental composition of the films and of their interface with substrates, while X-ray reflectivity measurements (XRR) were used to account for the film density. Spectral deconvolution was used to extract the individual components of the FTIR and XPS spectra. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were also employed to characterize the surface morphology of the films. In addition, their mechanical properties [(hardness (H) and Young's modulus (E)] were investigated by using the nanoindentation technique. The impurity levels of the a-SiC films were found to be clearly correlated with the nature of the underlying substrates. The Pt-Rh and TiN-coated Si substrates were shown to lead to the lowest impurity level (˜ 1x10 13 cm-3) in the PS-CVD grown a-SiC films, while Cr and Ti-coated Si substrates induced much higher impurity concentrations. Such high impurity levels were shown to be a consequence of a strong metallic diffusion of the metallic species (Cr or Ti). In

  4. METHOD OF COATING GRAPHITE WITH STABLE METAL CARBIDES AND NITRIDES

    DOEpatents

    Gurinsky, D.H.

    1959-10-27

    A method is presented for forming protective stable nitride and carbide compounds on the surface of graphite. This is accomplished by contacting the graphite surface with a fused heavy liquid metal such as bismuth or leadbismuth containing zirconium, titanium, and hafnium dissolved or finely dispersed therein to form a carbide and nitride of at least one of the dissolved metals on the graphite surface.

  5. ''Green'' Biopolymers for Improved Decontamination of Metals from Surfaces: Sorptive Characterization and Coating Properties

    SciTech Connect

    Davison, Brian H.; Kurtiz,Tanya

    1999-06-01

    The proposed research aims to develop a fundamental understanding of important biological and physical chemical parameters for effective decontamination of metal surfaces using environmentally benign aqueous-based biopolymer solutions. Understanding how heavy metal-chelating biopolymers coat and interact with contaminated surfaces will benefit the development of novel, safe, easy-to-apply decontamination methodologies for removal of radionuclides and heavy metals. The benefits of these methodologies will include the following: (1) decreased exposure hazards for workers; (2) decreased secondary waste generation; (3) increased efficiency of decontamination; (4) positive public appeal and development of novel, nature-friendly business opportunities; and (5) lower cost of cleanup to the government. We propose to use aqueous biopolymer solutions to coat a contaminated metal surface (i.e., steel), solubilize the heavy metals (e.g., uranium) from the surface, and bind the heavy metals into the biopolymer. The biopolymer coating (containing the immobilized hazardous metal contaminants) will then be removed as a viscous film, as a dry powder, or by washing. This ''apply, wait, and remove'' procedure will reduce the amount of worker time spent in decontamination activities.

  6. ''Green'' Biopolymers for Improved Decontamination of Metals from Surfaces: Sorptive Characterization and Coating Properties

    SciTech Connect

    Davison, Brian H.

    2002-04-30

    The proposed research aimed to develop a fundamental understanding of important biological and physical chemical parameters for effective decontamination of metal surfaces using environmentally benign aqueous-based biopolymer solutions. Understanding how heavy metal-chelating biopolymers coat and interact with contaminated surfaces will benefit the development of novel, safe, easy-to-apply decontamination methodologies for removal of radionuclides and heavy metals. The benefits of these methodologies include the following: decreased exposure hazards for workers; decreased secondary waste generation; increased efficiency of decontamination; positive public appeal and development of novel, nature-friendly business opportunities; and lower cost of cleanup to the government. We proposed to use aqueous biopolymer solutions to coat a contaminated metal surface (i.e., steel), solubilize the heavy metals (e.g., uranium) from the surface, and bind the heavy metals into the biopolymer. The biopolymer coating (containing the immobilized hazardous metal contaminants) was to be removed as a viscous film, as a dry powder, or by washing. This ''apply, wait, and remove'' procedure will reduce the amount of worker time spent in decontamination activities.

  7. ''Green'' Biopolymers for Improved Decontamination of Metals from Surfaces: Sorptive Characterization and Coating Properties

    SciTech Connect

    Davison, Brian H.; Kuritz, Tanya

    2000-06-01

    The proposed research aims to develop a fundamental understanding of important biological and physical chemical parameters for effective decontamination of metal surfaces using environmentally benign aqueous-based biopolymer solutions. Understanding how heavy metal-chelating biopolymers coat and interact with contaminated surfaces will benefit the development of novel, safe, easy-to-apply decontamination methodologies for removal of radionuclides and heavy metals. The benefits of these methodologies will include the following: (1) decreased exposure hazards for workers; (2) decreased secondary waste generation; (3) increased efficiency of decontamination; (4) positive public appeal and development of novel, nature-friendly business opportunities; and (5) lower cost of cleanup to the government. We propose to use aqueous biopolymer solutions to coat a contaminated metal surface (i.e., steel), solubilize the heavy metals (e.g., uranium) from the surface, and bind the heavy metals into the biopolymer. The biopolymer coating (containing the immobilized hazardous metal contaminants) will then be removed as a viscous film, as a dry powder, or by washing. This ''apply, wait, and remove'' procedure will reduce the amount of worker time spent in decontamination activities.

  8. Improved ex vivo blood compatibility of central venous catheter with noble metal alloy coating

    PubMed Central

    Vafa Homann, Manijeh; Johansson, Dorota; Wallen, Håkan

    2015-01-01

    Abstract Central line associated bloodstream infections (CLABSIs) are a serious cause of morbidity and mortality induced by the use of central venous catheters (CVCs). Nobel metal alloy (NMA) coating is an advanced surface modification that prevents microbial adhesion and growth on catheters and thereby reduces the risk of infection. In vitro microbiological analyses have shown up to 90% reduction in microbial adhesion on coated CVC compared to uncoated ones. This study aimed to assess the blood compatibility of NMA‐coated CVC according to ISO 10993‐4. Hemolysis, thrombin–antithrombin (TAT) complex, platelet counts, fibrin deposition, and C3a and SC5b‐9 complement activation were analyzed in human blood exposed to the NMA‐coated and control CVCs using a Chandler‐loop model. NMA‐coated CVC did not induce hemolysis and fell in the “nonhemolytic” category according to ASTM F756‐00. Significantly lower amounts of TAT were generated and less fibrin was deposited on NMA‐coated CVC than on uncoated ones. Slightly higher platelet counts and lower complement markers were observed for NMA‐coated CVC compared to uncoated ones. These data suggest that the NMA‐coated CVC has better ex vivo blood compatibility compared to uncoated CVC. © 2015 The Authors Journal of Biomedical Materials Research Part B: Applied Biomaterials Published by Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1359–1365, 2016. PMID:26698606

  9. Improved ex vivo blood compatibility of central venous catheter with noble metal alloy coating.

    PubMed

    Vafa Homann, Manijeh; Johansson, Dorota; Wallen, Håkan; Sanchez, Javier

    2016-10-01

    Central line associated bloodstream infections (CLABSIs) are a serious cause of morbidity and mortality induced by the use of central venous catheters (CVCs). Nobel metal alloy (NMA) coating is an advanced surface modification that prevents microbial adhesion and growth on catheters and thereby reduces the risk of infection. In vitro microbiological analyses have shown up to 90% reduction in microbial adhesion on coated CVC compared to uncoated ones. This study aimed to assess the blood compatibility of NMA-coated CVC according to ISO 10993-4. Hemolysis, thrombin-antithrombin (TAT) complex, platelet counts, fibrin deposition, and C3a and SC5b-9 complement activation were analyzed in human blood exposed to the NMA-coated and control CVCs using a Chandler-loop model. NMA-coated CVC did not induce hemolysis and fell in the "nonhemolytic" category according to ASTM F756-00. Significantly lower amounts of TAT were generated and less fibrin was deposited on NMA-coated CVC than on uncoated ones. Slightly higher platelet counts and lower complement markers were observed for NMA-coated CVC compared to uncoated ones. These data suggest that the NMA-coated CVC has better ex vivo blood compatibility compared to uncoated CVC. © 2015 The Authors Journal of Biomedical Materials Research Part B: Applied Biomaterials Published by Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1359-1365, 2016. PMID:26698606

  10. Effects of metal coating on the fiber Bragg grating temperature sensing characteristics

    NASA Astrophysics Data System (ADS)

    Wen, Changjin; Li, Yulong

    2016-04-01

    Effects of the metal coatings on the fiber Bragg grating (FBG) temperature sensing characteristics were simulated and experimentally investigated. Temperature sensitivity of the coated FBG as a function of the coating material properties was simulated using MATLAB software based on the temperature sensing model. The simulation results show that the elastic modulus, Poisson's ratio, thermal expansion coefficient and coating thickness of the coatings have noticeable impacts on the sensing characteristics of the coated FBG. It is noted that (i) there is an extreme value for the influence of the elastic modulus on temperature sensitivity; (ii) temperature sensitivity increases with the increase of Poisson's ratio and thermal expansion coefficient; (iii) with the increase of the coating thickness, the temperature sensitivity increases first then reaches a plateau asymptotically. To validate the simulation results, several FBGs were coated with copper, nickel, cobalt, copper-zinc, and Ni-ZrO2, and subsequently the associated temperature sensitivities were measured using a network analyzer as well as a water bath. The results show that the simulation results agree well with that of the experiments, with the errors up to 5.49%.

  11. The Dry Sliding Wear Behavior of HVOF-Sprayed WC: Metal Composite Coatings

    NASA Astrophysics Data System (ADS)

    Ward, Liam P.; Pilkington, Antony

    2014-09-01

    WC-based cermet coatings containing various metallic binders such as Ni, Co, and Cr are known for their superior tribological properties, particularly abrasion resistance and enhanced surface hardness. Consequently, these systems are considered as replacements for traditional hard chrome coatings in critical aircraft components such as landing gear. The purpose of this investigation was to conduct a comparative study on the dry sliding wear behavior of three WC-based cermet coatings (WC-12Ni, WC-20Cr2C3-7Ni, and WC-10Co-4Cr), when deposited on carbon steel substrates. Ball on disk wear tests were performed on the coatings using a CSEM Tribometer (pin-on-disk) with a 6-mm ruby ball at 20 N applied load, 0.2 m/s sliding velocity, and sliding distances up to 2000 m. Analysis of both the coating wear track and worn ruby ball was performed using optical microscopy and an Alphastep-250 profilometer. The results of the study revealed both wear of the ruby ball and coated disks allowed for a comparison of both the ball wear and coating wear for the systems considered. Generally, the use of Co and Cr as a binder significantly improved the sliding wear resistance of the coating compared to Ni and/or Cr2C3.

  12. Swift heavy ion irradiation of metal containing tetrahedral amorphous carbon films

    NASA Astrophysics Data System (ADS)

    Karaseov, P. A.; Protopopova, V. S.; Karabeshkin, K. V.; Shubina, E. N.; Mishin, M. V.; Koskinen, J.; Mohapatra, S.; Tripathi, A.; Avasthi, D. K.; Titov, A. I.

    2016-07-01

    Thin carbon films were grown at room temperature on (0 0 1) n-Si substrate using dual cathode filtered vacuum arc deposition system. Graphite was used as a source of carbon atoms and separate metallic electrode was simultaneously utilized to introduce Ni or Cu atoms. Films were irradiated by 100 MeV Ag7+ ions to fluences in the range 1 × 1010-3 × 1011 cm-2. Rutherford backscattering spectroscopy, Raman scattering, scanning electron microscopy and atomic force microscopy in conductive mode were used to investigate film properties and structure change under irradiation. Some conductive channels having metallic conductivity type were found in the films. Number of such channels is less than number of impinged ions. Presence of Ni and Cu atoms increases conductivity of those conductive channels. Fluence dependence of all properties studied suggests different mechanisms of swift heavy ion irradiation-induced transformation of carbon matrix due to different chemical effect of nickel and copper atoms.

  13. An in-situ gas chromatography investigation into the suppression of oxygen gas evolution by coated amorphous cobalt-phosphate nanoparticles on oxide electrode

    PubMed Central

    Gim, Jihyeon; Song, Jinju; Kim, Sungjin; Jo, Jeonggeun; Kim, Seokhun; Yoon, Jaegu; Kim, Donghan; Hong, Suk-Gi; Park, Jin-Hwan; Mathew, Vinod; Han, Junhee; Song, Sun-Ju; Kim, Jaekook

    2016-01-01

    The real time detection of quantitative oxygen release from the cathode is performed by in-situ Gas Chromatography as a tool to not only determine the amount of oxygen release from a lithium-ion cell but also to address the safety concerns. This in-situ gas chromatography technique monitoring the gas evolution during electrochemical reaction presents opportunities to clearly understand the effect of surface modification and predict on the cathode stability. The oxide cathode, 0.5Li2MnO3∙0.5LiNi0.4Co0.2Mn0.4O2, surface modified by amorphous cobalt-phosphate nanoparticles (a-CoPO4) is prepared by a simple co-precipitation reaction followed by a mild heat treatment. The presence of a 40 nm thick a-CoPO4 coating layer wrapping the oxide powders is confirmed by electron microscopy. The electrochemical measurements reveal that the a-CoPO4 coated overlithiated layered oxide cathode shows better performances than the pristine counterpart. The enhanced performance of the surface modified oxide is attributed to the uniformly coated Co-P-O layer facilitating the suppression of O2 evolution and offering potential lithium host sites. Further, the formation of a stable SEI layer protecting electrolyte decomposition also contributes to enhanced stabilities with lesser voltage decay. The in-situ gas chromatography technique to study electrode safety offers opportunities to investigate the safety issues of a variety of nanostructured electrodes. PMID:27001370

  14. Amorphous silicon enhanced metal-insulator-semiconductor contacts for silicon solar cells

    NASA Astrophysics Data System (ADS)

    Bullock, J.; Cuevas, A.; Yan, D.; Demaurex, B.; Hessler-Wyser, A.; De Wolf, S.

    2014-10-01

    Carrier recombination at the metal-semiconductor contacts has become a significant obstacle to the further advancement of high-efficiency diffused-junction silicon solar cells. This paper provides the proof-of-concept of a procedure to reduce contact recombination by means of enhanced metal-insulator-semiconductor (MIS) structures. Lightly diffused n+ and p+ surfaces are passivated with SiO2/a-Si:H and Al2O3/a-Si:H stacks, respectively, before the MIS contacts are formed by a thermally activated alloying process between the a-Si:H layer and an overlying aluminum film. Transmission/scanning transmission electron microscopy (TEM/STEM) and energy dispersive x-ray spectroscopy are used to ascertain the nature of the alloy. Idealized solar cell simulations reveal that MIS(n+) contacts, with SiO2 thicknesses of ˜1.55 nm, achieve the best carrier-selectivity producing a contact resistivity ρc of ˜3 mΩ cm2 and a recombination current density J0c of ˜40 fA/cm2. These characteristics are shown to be stable at temperatures up to 350 °C. The MIS(p+) contacts fail to achieve equivalent results both in terms of thermal stability and contact characteristics but may still offer advantages over directly metallized contacts in terms of manufacturing simplicity.

  15. Investigations of submicron sized metal particles in glass coatings of lunar breccia 15286

    NASA Technical Reports Server (NTRS)

    Mehta, S.; Goldstein, J. I.; Friel, J. J.

    1979-01-01

    Almost all the submicron metal particles in the glass coating of breccia 15286 are rounded and contain two phases, metal and sulfide (FeS). The Ni content of the metal phase as determined by scanning transmission electron microscope X-ray analysis ranged from 9.4 to 15.5 wt %. The sulfide was nearly stoichiometric troilite containing up to 1.3 wt % Ni. The close chemical and microstructural similarities between the coarse (greater than 1-micron) and the submicron sized metal indicate a common origin probably as meteoritic debris. Metal-silicate melt experiments under controlled oxygen partial pressured indicate that the metal particles may have formed from a fine dispersion of immiscible metal-sulfide droplets into an impact-generated silicate melt.

  16. Apparatus for coating a surface with a metal utilizing a plasma source

    DOEpatents

    Brown, I.G.; MacGill, R.A.; Galvin, J.E.

    1991-05-07

    An apparatus and method are disclosed for coating or layering a surface with a metal utilizing a metal vapor vacuum arc plasma source. The apparatus includes a trigger mechanism for actuating the metal vacuum vapor arc plasma source in a pulsed mode at a predetermined rate. The surface or substrate to be coated or layered is supported in position with the plasma source in a vacuum chamber. The surface is electrically biased for a selected period of time during the pulsed mode of operation of the plasma source. Both the pulsing of the metal vapor vacuum arc plasma source and the electrical biasing of the surface are synchronized for selected periods of time. 10 figures.

  17. Electrochemical Studies of Passive Film Stability on Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 Amorphous Metal in Seawater at 90oCElectrochemical Studies of Passive Film Stability on Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 Amorphous Metal in Seawater at 9

    SciTech Connect

    Farmer, J C; Haslam, J; Day, S D; Lian, T; Saw, C K; Hailey, P D; Choi, J S; Rebak, R B; Yang, N; Payer, J H; Perepezko, J H; Hildal, K; Lavernia, E J; Ajdelsztajn, L; Branagan, D J; Buffa, E J; Aprigliano, L F

    2007-04-25

    An iron-based amorphous metal, Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5), with very good corrosion resistance was developed. This material was prepared as a melt-spun ribbon, as well as gas atomized powder and a thermal-spray coating. During electrochemical testing in several environments, including seawater at 90 C, the passive film stability was found to be comparable to that of high-performance nickel-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. This material also performed very well in standard salt fog tests. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation. The high boron content of this particular amorphous metal made it an effective neutron absorber, and suitable for criticality control applications. This material and its parent alloy maintained corrosion resistance up to the glass transition temperature, and remained in the amorphous state during exposure to relatively high neutron doses.

  18. 21 CFR 888.3535 - Knee joint femorotibial (uni-compartmental) metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    .../polymer porous-coated uncemented prosthesis. 888.3535 Section 888.3535 Food and Drugs FOOD AND DRUG... Devices § 888.3535 Knee joint femorotibial (uni-compartmental) metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint femorotibial (uni-compartmental) metal/polymer...

  19. 21 CFR 888.3535 - Knee joint femorotibial (uni-compartmental) metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    .../polymer porous-coated uncemented prosthesis. 888.3535 Section 888.3535 Food and Drugs FOOD AND DRUG... Devices § 888.3535 Knee joint femorotibial (uni-compartmental) metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint femorotibial (uni-compartmental) metal/polymer...

  20. 21 CFR 888.3535 - Knee joint femorotibial (uni-compartmental) metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    .../polymer porous-coated uncemented prosthesis. 888.3535 Section 888.3535 Food and Drugs FOOD AND DRUG... Devices § 888.3535 Knee joint femorotibial (uni-compartmental) metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint femorotibial (uni-compartmental) metal/polymer...

  1. The versatile colour gamut of coatings of plasmonic metal nanoparticles.

    PubMed

    Kealley, Catherine S; Cortie, Michael B; Maaroof, Abbas I; Xu, Xiaoda

    2009-07-28

    We have investigated the colour gamut of coatings produced by the growth of plasmonically-active coatings of cap-shaped Au or Ag nanoparticles on a transparent substrate. The control of colour and spectral selectivity that can be obtained by the manipulation of the rates of nucleation and growth were explored using a combination of experiment and calculation. In our experimental work the Au nanoparticles were grown in situ using a wet chemical electroless plating technique while the Ag nanoparticles were produced by physical vapour deposition. The optical properties were numerically simulated using the discrete dipole approximation. The resulting measured or calculated transmission spectra were mapped to the CIE L-a -b colour space. The aspect ratio of the nanoparticles was the primary factor in determining the colours in both cases. However, increasing the nucleation rate of the particles resulted in them becoming more closely packed, which also red-shifted the optical extinction peak of the structure due to interactions of their near-fields. This caused an enhancement in the blue component of the transmitted light. Coatings of Ag particles had a significantly wider and brighter colour gamut than those of Au.

  2. Method for removing silicide coatings in a medium of low-melting metals

    SciTech Connect

    Filipovskii, A.V.; Tarasenko, I.V.

    1994-11-01

    We propose a method for removing silicide coatings from the surfaces of workpieces made of refractory metals. The entire volume of the silicide layer is borated in a melt based on low-melting metals. The boride layer formed as a result is characterized by a large number of defects, low mechanical strength, and high etching susceptibility. Therefore, it can easily be removed by any existing method.

  3. Amorphous silicon enhanced metal-insulator-semiconductor contacts for silicon solar cells

    SciTech Connect

    Bullock, J. Cuevas, A.; Yan, D.; Demaurex, B.; Hessler-Wyser, A.; De Wolf, S.

    2014-10-28

    Carrier recombination at the metal-semiconductor contacts has become a significant obstacle to the further advancement of high-efficiency diffused-junction silicon solar cells. This paper provides the proof-of-concept of a procedure to reduce contact recombination by means of enhanced metal-insulator-semiconductor (MIS) structures. Lightly diffused n{sup +} and p{sup +} surfaces are passivated with SiO{sub 2}/a-Si:H and Al{sub 2}O{sub 3}/a-Si:H stacks, respectively, before the MIS contacts are formed by a thermally activated alloying process between the a-Si:H layer and an overlying aluminum film. Transmission/scanning transmission electron microscopy (TEM/STEM) and energy dispersive x-ray spectroscopy are used to ascertain the nature of the alloy. Idealized solar cell simulations reveal that MIS(n{sup +}) contacts, with SiO{sub 2} thicknesses of ∼1.55 nm, achieve the best carrier-selectivity producing a contact resistivity ρ{sub c} of ∼3 mΩ cm{sup 2} and a recombination current density J{sub 0c} of ∼40 fA/cm{sup 2}. These characteristics are shown to be stable at temperatures up to 350 °C. The MIS(p{sup +}) contacts fail to achieve equivalent results both in terms of thermal stability and contact characteristics but may still offer advantages over directly metallized contacts in terms of manufacturing simplicity.

  4. Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects

    SciTech Connect

    Vladimir Gorokhovsky

    2008-03-31

    This report describes significant results from an on-going, collaborative effort to enable the use of inexpensive metallic alloys as interconnects in planar solid oxide fuel cells (SOFCs) through the use of advanced coating technologies. Arcomac Surface Engineering, LLC, under the leadership of Dr. Vladimir Gorokhovsky, is investigating filtered-arc and filtered-arc plasma-assisted hybrid coating deposition technologies to promote oxidation resistance, eliminate Cr volatility, and stabilize the electrical conductivity of both standard and specialty steel alloys of interest for SOFC metallic interconnect (IC) applications. Arcomac has successfully developed technologies and processes to deposit coatings with excellent adhesion, which have demonstrated a substantial increase in high temperature oxidation resistance, stabilization of low Area Specific Resistance values and significantly decrease Cr volatility. An extensive matrix of deposition processes, coating compositions and architectures was evaluated. Technical performance of coated and uncoated sample coupons during exposures to SOFC interconnect-relevant conditions is discussed, and promising future directions are considered. Cost analyses have been prepared based on assessment of plasma processing parameters, which demonstrate the feasibility of the proposed surface engineering process for SOFC metallic IC applications.

  5. Thermal effects in the shear-transformation-zone theory of amorphous plasticity: comparisons to metallic glass data.

    PubMed

    Falk, M L; Langer, J S; Pechenik, L

    2004-07-01

    We extend our earlier shear-transformation-zone theory of amorphous plasticity to include the effects of thermally assisted molecular rearrangements. This version of our theory is a substantial revision and generalization of conventional theories of flow in noncrystalline solids. As in our earlier work, it predicts a dynamic transition between jammed and flowing states at a yield stress. Below that yield stress, it now describes thermally assisted creep. We show that this theory accounts for the experimentally observed strain-rate dependence of the viscosity of metallic glasses, and that it also captures many of the details of the transient stress-strain behavior of those materials during loading. In particular, it explains the apparent onset of superplasticity at sufficiently high stress as a transition between creep at low stresses and plastic flow near the yield stress. We also argue that there are internal inconsistencies in the conventional theories of these deformation processes, and suggest ways in which further experimentation as well as theoretical analysis may lead to better understanding of a broad range of nonequilibrium phenomena. PMID:15324056

  6. Magnetic and transport properties of amorphous GdxGe1-x alloys near the metal-insulator transition

    NASA Astrophysics Data System (ADS)

    Helgren, E.; Hellman, F.; Zeng, Li; Sinenian, N.; Islam, R.; Smith, David J.

    2007-11-01

    The temperature and field dependence of magnetization and conductivity of amorphous Ge doped with Gd (a-GdxGe1-x) has been measured for a wide range of x (0.08metal-insulator transition. Magnetization and magnetic susceptibility measurements show strong magnetic interactions and a low temperature spin-glass freezing. High field magnetization and susceptibility per Gd atom in the paramagnetic state are significantly suppressed below that of noninteracting Gd, as observed previously for a-Gd-Si alloys. However, unlike a-Gd-Si , the low field susceptibility does not fit a Curie-Weiss law and shows no significant dependence on composition. Conductivity measurements show that Gd causes localization of charge carriers below a characteristic temperature T* , which also marks the onset of significant negative magnetoresistance. Both T* and the magnitude of the MR are significantly lower in a-Gd-Ge than in comparable a-Gd-Si alloys. It is proposed that the large effects of the host matrix (Ge vs Si) are due to differences in both the band gap and dielectric constant, which cause changes in screening, thereby altering the effect of Gd magnetic moments on the localization of carriers and on the indirect mediated Gd-Gd exchange interactions.

  7. Oxidation behavior of amorphous metallic Ni{sub 3}(SbTe{sub 3}){sub 2} compound

    SciTech Connect

    Jun, Jong-Ho; Jung, Jin-Seung . E-mail: jjscm@kangnung.ac.kr; Oh, Seung-Lim; Kim, Yong-Rok; Lee, Sung-Han; O'Connor, Charles J.

    2006-03-09

    Amorphous Ni{sub 3}(SbTe{sub 3}){sub 2} compound was prepared from a metathesis between Zintl phase K{sub 3}SbTe{sub 3} and NiBr{sub 2} in solution and its oxidation behavior was investigated in the temperature range of 200-700 deg. C in air. To characterize the sample, thermogravimetry (TG), X-ray powder diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive analysis by X-ray (EDAX) analyses were performed and electrical conductivity was measured as a function of temperature in the range of 25-800 deg. C in air. The specimen showed a metallic conducting-like behavior below 585 deg. C while a semiconducting-like behavior above 585 deg. C. At a first oxidation step of Ni{sub 3}(SbTe{sub 3}){sub 2} below 500 deg. C, TeO{sub 2} phase is formed. Above 500 deg. C, NiO phase is formed, then some NiO reacts with TeO{sub 2} to form NiTeO{sub 3} and NiSb{sub 2}O{sub 6} is simultaneously formed. Above 700 deg. C, NiTeO{sub 3} is further reacted with TeO{sub 2} to form NiTe{sub 2}O{sub 5}. Both NiTeO{sub 3} and NiTe{sub 2}O{sub 5} are decomposed above 774 deg. C.

  8. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-07-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) is discussed here. (authors)

  9. The influence of Sc addition on the welding microstructure of Zr-based bulk metallic glass: The stability of the amorphous phase

    NASA Astrophysics Data System (ADS)

    Wang, Shing Hoa; Kuo, Pei Hung; Tsang, Hsiao Tsung; Jeng, Rong Ruey; Lin, Yu Lon

    2007-10-01

    Pulsed direct current autogeneous tungsten inert gas arc welding was conducted on rods of bulk metallic glasses (BMGs) Zr55Cu30Ni5Al10 and (Zr55Cu30Ni5Al10)99.98Sc0.02 under two different cooling conditions. The crystalline precipitates in the fusion zone of BMG Zr55Cu30Ni5Al10 were confirmed by microfocused x-ray diffraction pattern analysis as Zr2Ni and Zr2(Cu,Al) intermetallic compounds. In contrast, BMG with Sc addition (Zr55Cu30Ni5Al10)99.98Sc0.02 shows an excellent stable glass forming ability. The fusion zone of BMG (Zr55Cu30Ni5Al10)99.98Sc0.02 remains in the same amorphous state as that of the amorphous base metal when the weld is cooled with accelerated cooling.

  10. Aqueous route to facile, efficient and functional silica coating of metal nanoparticles at room temperature

    NASA Astrophysics Data System (ADS)

    Shah, Kwok Wei; Sreethawong, Thammanoon; Liu, Shu-Hua; Zhang, Shuang-Yuan; Tan, Li Sirh; Han, Ming-Yong

    2014-09-01

    Various metal (Ag, Au, and Pt)@thiol-functionalized silica (SiO2-SH) nanoparticles (NPs) are successfully prepared at room temperature by a facile, efficient, functional, universal and scalable coating process in alcohol-free aqueous solution using pre-hydrolyzed 3-(mercaptopropyl)trimethoxysilane (MPTMS). The controlled pre-hydrolysis of the silane precursor in water and the consecutive condensation processes are the key to achieve the effective and uniform silica coating on metal NPs in aqueous solution. The thickness of the silica shell is tuned by simply varying the coating time. The silica shell can act as an effective protecting layer for Ag NPs in Ag@SiO2-SH NPs under conditions for silica coating in aqueous solution; however, it leads to a directional dissolution of Ag NPs in a more strongly basic ammonia solution. The environmentally friendly silica coating process in water is also applied to prepare highly surface-enhanced Raman scattering (SERS)-active Ag@SiO2-SH NPs with different types of Raman molecules for highly sensitive SERS-based applications in various fields.Various metal (Ag, Au, and Pt)@thiol-functionalized silica (SiO2-SH) nanoparticles (NPs) are successfully prepared at room temperature by a facile, efficient, functional, universal and scalable coating process in alcohol-free aqueous solution using pre-hydrolyzed 3-(mercaptopropyl)trimethoxysilane (MPTMS). The controlled pre-hydrolysis of the silane precursor in water and the consecutive condensation processes are the key to achieve the effective and uniform silica coating on metal NPs in aqueous solution. The thickness of the silica shell is tuned by simply varying the coating time. The silica shell can act as an effective protecting layer for Ag NPs in Ag@SiO2-SH NPs under conditions for silica coating in aqueous solution; however, it leads to a directional dissolution of Ag NPs in a more strongly basic ammonia solution. The environmentally friendly silica coating process in water is also

  11. In situ ceramic layer growth on coated fuel particles dispersed in a zirconium metal matrix

    SciTech Connect

    Terrani, Kurt A; Silva, G W Chinthaka M; Kiggans, Jim; Cai, Zhonghou; Shin, Dongwon; Snead, Lance Lewis

    2013-01-01

    The extent and nature of the chemical interaction between the outermost coating layer of coated fuel particles embedded in zirconium metal during fabrication of metal matrix microencapsulated fuels was examined. Various particles with outermost coating layers of pyrocarbon, SiC, and ZrC have been investigated in this study. ZrC-Zr interaction was least substantial while PyC-Zr reaction can be exploited to produce a ZrC layer at the interface in an in situ manner. The thickness of the ZrC layer in the latter case can be controlled by adjusting the time and temperature during processing. The kinetics of ZrC layer growth is significantly faster from what is predicted using literature carbon diffusivity data in ZrC. SiC-Zr interaction is more complex and results in formation of various chemical phases in a layered aggregate morphology at the interface.

  12. In situ ceramic layer growth on coated fuel particles dispersed in a zirconium metal matrix

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Silva, C. M.; Kiggans, J. O.; Cai, Z.; Shin, D.; Snead, L. L.

    2013-06-01

    The extent and nature of the chemical interaction between the outermost coating layer of coated fuel particles embedded in zirconium metal during fabrication of metal matrix microencapsulated fuels were examined. Various particles with outermost coating layers of pyrocarbon, SiC, and ZrC have been investigated in this study. ZrC-Zr interaction was the least substantial, while the PyC-Zr reaction can be exploited to produce a ZrC layer at the interface in an in situ manner. The thickness of the ZrC layer in the latter case can be controlled by adjusting the time and temperature during processing. The kinetics of ZrC layer growth is significantly faster from what is predicted using literature carbon diffusivity data in ZrC. SiC-Zr interaction is more complex and results in formation of various chemical phases in a layered aggregate morphology at the interface.

  13. Short-Pulse Laser Sintering of Multilayer Hard Metal Coatings: Structure and Wear Behavior

    NASA Astrophysics Data System (ADS)

    Kharanzhevskiy, Evgeny; Ipatov, Alexey; Nikolaeva, Irina; Zakirova, Raushaniya

    2015-06-01

    This paper reports on the phase composition and properties of multilayer hard metal coatings deposited on steel by a process variant of Selective laser melting (SLM). The process is based on layer-wise short-pulse laser sintering of high-dispersive WC-Co powder on a steel substrate. High temperature in the molten zone and chemical interaction with the substrate explain high level of adhesion strength between the coating and the substrate. The technique allows obtaining both high quality hard-metal multilayer gradient coatings with thickness up to 200 μm, density near to the theoretical density (TD), hardness up to 21 GPa and complex 3D objects by layer-wise powder based process such as SLM.

  14. Composite materials obtained by the ion-plasma sputtering of metal compound coatings on polymer films

    NASA Astrophysics Data System (ADS)

    Khlebnikov, Nikolai; Polyakov, Evgenii; Borisov, Sergei; Barashev, Nikolai; Biramov, Emir; Maltceva, Anastasia; Vereshchagin, Artem; Khartov, Stas; Voronin, Anton

    2016-01-01

    In this article, the principle and examples composite materials obtained by deposition of metal compound coatings on polymer film substrates by the ion-plasma sputtering method are presented. A synergistic effect is to obtain the materials with structural properties of the polymer substrate and the surface properties of the metal deposited coatings. The technology of sputtering of TiN coatings of various thicknesses on polyethylene terephthalate films is discussed. The obtained composites are characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), and scanning tunneling microscopy (STM) is shown. The examples of application of this method, such as receiving nanocomposite track membranes and flexible transparent electrodes, are considered.

  15. Development of a low loss magnetic composite utilizing amorphous metal flake. Third semi-annual progress report, 19 September 1979-18 March 1980

    SciTech Connect

    Johnson, L.

    1980-04-01

    The objective of this project is to determine the feasibility of casting amorphous metal ribbon in the shape of a helix with properties suitable for motor applications. The tasks include (1) determination of the casting parameters required to produce a helical ribbon, (2) evaluation of magnetic properties and methods for bonding, and (3) developing methods for patterning a wheel for producing motor slots in as-cast ribbon.

  16. A hybrid of titanium nitride and nitrogen-doped amorphous carbon supported on SiC as a noble metal-free electrocatalyst for oxygen reduction reaction.

    PubMed

    Jia, Yingdan; Wang, Yanhui; Dong, Liang; Huang, Junjie; Zhang, Yan; Su, Jing; Zang, Jianbing

    2015-02-14

    A novel noble metal-free catalyst, with nitrogen-doped amorphous carbon and titanium nitride particles supported on SiC (NC-TiN/SiC), was synthesized. The NC-TiN/SiC catalyst exhibited excellent oxygen reduction reaction activities as well as superior stability and methanol tolerance. The catalytic activities were attributed to the synergistic effect of TiN and NC. PMID:25574526

  17. Process for ultra smooth diamond coating on metals and uses thereof

    NASA Technical Reports Server (NTRS)

    Vohra, Yogesh K. (Inventor); Catledge, Shane A. (Inventor)

    2001-01-01

    The present invention provides a new process to deposit well adhered ultra smooth diamond films on metals by adding nitrogen gas to the methane/hydrogen plasma created by a microwave discharge. Such diamond coating process is useful in tribological/wear resistant applications in bio-implants, machine tools, and magnetic recording industry.

  18. FINISHING FABRICATED METAL PRODUCTS WITH POWDER COATING. Project Summary (EPA/600/SR-96/152)

    EPA Science Inventory

    This report provides a technical and economic evaluation of a polyester powder coating system applied to the exterior and interior surfaces of metal boxes fabricated for the telephone and cable industries. This evaluation summarized many of the requirements and benefits of a clea...

  19. Nanosecond multi-pulse laser milling for certain area removal of metal coating on plastics surface

    NASA Astrophysics Data System (ADS)

    Zhao, Kai; Jia, Zhenyuan; Ma, Jianwei; Liu, Wei; Wang, Ling

    2014-12-01

    Metal coating with functional pattern on engineering plastics surface plays an important role in industry applications; it can be obtained by adding or removing certain area of metal coating on engineering plastics surface. However, the manufacturing requirements are improved continuously and the plastic substrate presents three-dimensional (3D) structure-many of these parts cannot be fabricated by conventional processing methods, and a new manufacturing method is urgently needed. As the laser-processing technology has many advantages like high machining accuracy and constraints free substrate structure, the machining of the parts is studied through removing certain area of metal coating based on the nanosecond multi-pulse laser milling. To improve the edge quality of the functional pattern, generation mechanism and corresponding avoidance strategy of the processing defects are studied. Additionally, a prediction model for the laser ablation depth is proposed, which can effectively avoid the existence of residual metal coating and reduces the damage of substrate. With the optimal machining parameters, an equiangular spiral pattern on copper-clad polyimide (CCPI) is machined based on the laser milling at last. The experimental results indicate that the edge of the pattern is smooth and consistent, the substrate is flat and without damage. The achievements in this study could be applied in industrial production.

  20. PIXE characterization of tissues surrounding metallic prostheses coated with biological glasses

    NASA Astrophysics Data System (ADS)

    Barbotteau, Y.; Irigaray, J. L.; Moretto, Ph.

    2004-01-01

    Biological glasses can be used as coatings for metallic prostheses in order to prevent corrosion. According to their composition, these glasses have different properties. We studied, in vivo, two glasses referred to as BVA and BVH. They are used as coatings of Ti6Al4V metallic implant. BVA glass disappears after 3 months of implantation and is replaced by bone. Prostheses initially coated by this glass have a larger osseous contact perimeter compared to the uncoated prostheses. This ensures a better anchoring of the implant and limits the micro-motions which cause wear debris. BVH glass keeps a constant composition during implantation and it is used like a layer which isolates metal implant from biological environment. In order to characterize the bony environment surrounding implants, we have used PIXE and RBS methods. This paper shows results of the behavior of bony tissue under micro-beam, the quality tests of new bone which replaces the BVA glass coating and the evaluation of corrosion effects. Titanium release in bony tissues begins when the metal surface of the prosthesis is exposed to biological fluids. After a few months of implantation, the titanium contamination is stabilized and remains localized within the first tens of micrometers of surrounding bone.

  1. 40 CFR 52.253 - Metal surface coating thinner and reducer.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... described in 40 CFR part 81, dated July 1, 1979, except as follows: (1) In the following portions of the... rescinded for magnet wire insulators, can and coil coaters, metal parts coaters, and auto assembly line..., closure and coil coating operations, light and medium-duty motor vehicle assembly plants, large...

  2. 40 CFR 52.253 - Metal surface coating thinner and reducer.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... described in 40 CFR part 81, dated July 1, 1979, except as follows: (1) In the following portions of the... rescinded for magnet wire insulators, can and coil coaters, metal parts coaters, and auto assembly line..., closure and coil coating operations, light and medium-duty motor vehicle assembly plants, large...

  3. Application of metal coatings for functionalization of technical fibers and fabrics

    NASA Astrophysics Data System (ADS)

    Lusis, A.; Pentjuss, E.; Balodis, J.; Janeliukštis, R.; Zandersons, J.

    2011-12-01

    The metal coatings in combination with sonochemical and leaching processes are used for nanostructuring and functionalization of glass, flax and hemp fabrics. The leaching is used for nanostructuring sodium alumosilicate K-glass fabrics to obtained silica like fibre with nanoporous structure on surface and in volume. The natural fibres as well as fabrics themselves are porous media. The porous media adsorbs water and content of moisture in fabrics have to be controlled. The metal-coated fabric characterization is an actual problem. Application of metal coatings for the functionalization of technical fibres and fabrics faced with influence of moisture on functional properties, e.g., the impedance of the metal coated K-glass and flax and hemp fabrics have strong dependence of content absorbed water or moisture. Presented studies are on the moisture content determination methodology based on fhermogravimetric analyses and impedance spectroscopy. The leached K-glass fibres have three absorption sites with different kinetic and desorption heat. The flax has more complicated distribution of sorption/desorption sites. The water desorption heatl,3 kJ/g for both type of fabrics in temperature range 30-150 0C is comparable to the water evaporation heat 2,3 kJ/g at 100 0C. For leached K-glass fibre from the isothermal nitrogen sorption/desorption plot the pore volume is up to 7.5 cm3/g. and pore sizes are in range 2-100 nm.

  4. Fly ash based geopolymer thin coatings on metal substrates and its thermal evaluation.

    PubMed

    Temuujin, Jadambaa; Minjigmaa, Amgalan; Rickard, William; Lee, Melissa; Williams, Iestyn; van Riessen, Arie

    2010-08-15

    Class F fly ash based Na-geopolymer formulations have been applied as fire resistant coatings on steel. The main variables for the coating formulations were Si: Al molar and water: cement weight ratios. We have determined that the adhesive strength of the coatings strongly depend on geopolymer composition. The ease with which geopolymer can be applied onto metal surfaces and the resultant thickness depend on the water content of the formulation. Adhesive strengths of greater than 3.5 MPa have been achieved on mild steel surfaces for compositions with Si:Al of 3.5. Microstructure evolution and thermal properties of the optimised coating formulations show that they have very promising fire resistant characteristics.

  5. Plasma sprayed coatings for containment of Cu-Mg-Si metallic phase change material

    DOE PAGESBeta

    Withey, Elizabeth Ann; Kruizenga, Alan Michael; Andraka, Charles E.; Gibbs, Paul J.

    2016-01-01

    In this study, the performance of Y2O3-stabilized ZrO2 (YSZ), Y2O3, and Al2O3 plasma sprayed coatings are investigated for their ability to prevent attack of Haynes 230 by a near-eutectic Cu-Mg-Si metallic phase change material (PCM) in a closed environment at 820 °C. Areas where coatings failed were identified with optical and scanning electron microscopy, while chemical interactions were clarified through elemental mapping using electron microprobe analysis. Despite its susceptibility to reduction by Mg, the Al2O3 coating performed well while the YSZ and Y2O3 coating showed clear areas of attack. These results are attributed to the evolution of gaseous Mg atmore » 820 °C leading to the formation of MgO and MgAl2O4.« less

  6. Protective lithium ion conducting ceramic coating for lithium metal anodes and associate method

    DOEpatents

    Bates, John B.

    1994-01-01

    A battery structure including a cathode, a lithium metal anode and an electrolyte disposed between the lithium anode and the cathode utilizes a thin-film layer of lithium phosphorus oxynitride overlying so as to coat the lithium anode and thereby separate the lithium anode from the electrolyte. If desired, a preliminary layer of lithium nitride may be coated upon the lithium anode before the lithium phosphorous oxynitride is, in turn, coated upon the lithium anode so that the separation of the anode and the electrolyte is further enhanced. By coating the lithium anode with this material lay-up, the life of the battery is lengthened and the performance of the battery is enhanced.

  7. Bump Bonding Using Metal-Coated Carbon Nanotubes

    NASA Technical Reports Server (NTRS)

    Lamb, James L.; Dickie, Matthew R.; Kowalczyk, Robert S.; Liao, Anna; Bronikowski, Michael J.

    2012-01-01

    Bump bonding hybridization techniques use arrays of indium bumps to electrically and mechanically join two chips together. Surface-tension issues limit bump sizes to roughly as wide as they are high. Pitches are limited to 50 microns with bumps only 8-14 microns high on each wafer. A new process uses oriented carbon nanotubes (CNTs) with a metal (indium) in a wicking process using capillary actions to increase the aspect ratio and pitch density of the connections for bump bonding hybridizations. It merges the properties of the CNTs and the metal bumps, providing enhanced material performance parameters. By merging the bumps with narrow and long CNTs oriented in the vertical direction, higher aspect ratios can be obtained if the metal can be made to wick. Possible aspect ratios increase from 1:1 to 20:1 for most applications, and to 100:1 for some applications. Possible pitch density increases of a factor of 10 are possible. Standard capillary theory would not normally allow indium or most other metals to be drawn into the oriented CNTs, because they are non-wetting. However, capillary action can be induced through the ability to fabricate oriented CNT bundles to desired spacings, and the use of deposition techniques and temperature to control the size and mobility of the liquid metal streams and associated reservoirs. This hybridization of two technologies (indium bumps and CNTs) may also provide for some additional benefits such as improved thermal management and possible current density increases.

  8. Formation, Removal, and Reformation of Surface Coatings on Various Metal Oxide Surfaces Inspired by Mussel Adhesives.

    PubMed

    Kang, Taegon; Oh, Dongyeop X; Heo, Jinhwa; Lee, Han-Koo; Choy, Seunghwan; Hawker, Craig J; Hwang, Dong Soo

    2015-11-11

    Mussels survive by strongly attaching to a variety of different surfaces, primarily subsurface rocks composed of metal oxides, through the formation of coordinative interactions driven by protein-based catechol repeating units contained within their adhesive secretions. From a chemistry perspective, catechols are known to form strong and reversible complexes with metal ions or metal oxides, with the binding affinity being dependent on the nature of the metal ion. As a result, catechol binding with metal oxides is reversible and can be broken in the presence of a free metal ion with a higher stability constant. It is proposed to exploit this competitive exchange in the design of a new strategy for the formation, removal, and reformation of surface coatings and self-assembled monolayers (SAM) based on catechols as the adhesive unit. In this study, catechol-functionalized tri(ethylene oxide) (TEO) was synthesized as a removable and recoverable self-assembled monolayer (SAM) for use on oxides surfaces. Attachment and detachment of these catechol derivatives on a variety of surfaces was shown to be reversible and controllable by exploiting the high stability constant of catechol to soluble metal ions, such as Fe(III). This tunable assembly based on catechol binding to metal oxides represents a new concept for reformable coatings with applications in fields ranging from friction/wettability control to biomolecular sensing and antifouling.

  9. Plasma Sprayed Metal-Ceramic Coatings and Modification of Their Structure with Pulsed Electron Beam Irradiation

    NASA Astrophysics Data System (ADS)

    Solonenko, O. P.; Ovcharenko, V. E.; Ivanov, Yu. F.; Golovin, A. A.

    2011-06-01

    Composite powder obtained from mechanically crushed titanium carbide—metal binder cermet compacts deserves special mention for plasma spraying of wear-resistant coatings. However, cermet coatings sprayed using this powder have comparatively high porosity. The porosity causes the mechanical strength of the coating to largely deteriorate, and it also lowers the strength of the bond between the coating and the substrate. Computational and physical experiments were performed in this area to reveal the possibilities offered by pulsed electron beam irradiation for structural modification of 70 vol.%TiC-(Ni-Cr) powder coatings. The authors evaluated optimal values of process parameters for suitability in implementing a controlled thermal treatment of coatings under conditions of solid-liquid interaction of components in the cermet composition with each other and with the steel substrate. Evolution of the structure and physical properties of the cermet coatings under rapid heating and following cooling in a wide range of temperatures typical of pulsed irradiation conditions have been examined.

  10. Hard coating of ultrananocrystalline diamond/nonhydrogenated amorphous carbon composite films on cemented tungsten carbide by coaxial arc plasma deposition

    NASA Astrophysics Data System (ADS)

    Naragino, Hiroshi; Egiza, Mohamed; Tominaga, Aki; Murasawa, Koki; Gonda, Hidenobu; Sakurai, Masatoshi; Yoshitake, Tsuyoshi

    2016-08-01

    Ultrananocrystalline diamond (UNCD)/nonhydrogenated amorphous carbon (a-C) composite (UNCD/a-C) films were deposited on cemented carbide containing Co by coaxial arc plasma deposition. With decreasing substrate temperature, the hardness was enhanced accompanied by an enhancement in the sp3/(sp2 + sp3). Energy-dispersive X-ray and secondary ion mass spectrometry spectroscopic measurements exhibited that the diffusion of Co atoms from the substrates into the films hardly occurs. The film deposited at room temperature exhibited the maximum hardness of 51.3 GPa and Young's modulus of 520.2 GPa, which evidently indicates that graphitization induced by Co in the WC substrates, and thermal deformation from sp3 to sp2 bonding are suppressed. The hard UNCD/a-C films can be deposited at a thickness of approximately 3 μm, which is an order larger than that of comparably hard a-C films. The internal compressive stress of the 51.3-GPa film is 4.5 GPa, which is evidently smaller than that of comparably hard a-C films. This is a reason for the thick deposition. The presence of a large number of grain boundaries in the film, which is a structural specific to UNCD/a-C films, might play a role in releasing the internal stress of the films.

  11. Protective conversion coating on mixed-metal substrates and methods thereof

    DOEpatents

    O'Keefe, Matthew J.; Maddela, Surender

    2016-09-06

    Mixed-metal automotive vehicle bodies-in-white comprising ferrous metal surfaces, zinc surfaces, aluminum alloy surfaces, and magnesium alloy surfaces are cleaned and immersed in an aqueous bath comprising an adhesion promoter and an aqueous electrocoat bath (the adhesion promoter may be in the electrocoat bath. The adhesion promoter, which may be a cerium salt, is selected to react with each metal in the body surfaces to form an oxide layer that provides corrosion resistance for the surface and adherence for the deposited polymeric paint coating. The body is cathodic in the electrocoat deposition.

  12. OXIDATION-RESISTANT COATING ON ARTICLES OF YTTRIUM METAL

    DOEpatents

    Wilder, D.R.; Wirkus, C.D.

    1963-11-01

    A process for protecting yttrium metal from oxidation by applying thereto and firing thereon a liquid suspension of a fritted ground silicate or phosphate glass plus from 5 to 35% by weight of CeO/sub 2/ is presented. (AEC)

  13. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    SciTech Connect

    VAIDYA, RAJENDRA U; KAUTZ, DOUGLAS D.; GALLEGOS, DAVID E.

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  14. Porous alumina based ordered nanocomposite coating for wear resistance

    NASA Astrophysics Data System (ADS)

    Yadav, Arti; Muthukumar, M.; Bobji, M. S.

    2016-08-01

    Uniformly dispersed nanocomposite coating of aligned metallic nanowires in a matrix of amorphous alumina is fabricated by pulsed electrodeposition of copper into the pores of porous anodic alumina. Uniform deposition is obtained by controlling the geometry of the dendritic structure at the bottom of pores through stepwise voltage reduction followed by mild etching. The tribological behaviour of this nanocomposite coating is evaluated using a ball on flat reciprocating tribometer under the dry contact conditions. The nanocomposite coating has higher wear resistance compared to corresponding porous alumina coating. Wear resistant nanocomposite coating has wide applications especially in protecting the internal surfaces of aluminium internal combustion engines.

  15. Electromechanical characterization of individual micron-sized metal coated polymer particles

    NASA Astrophysics Data System (ADS)

    Bazilchuk, Molly; Pettersen, Sigurd Rolland; Kristiansen, Helge; Zhang, Zhiliang; He, Jianying

    2016-06-01

    Micron-sized polymer particles with nanoscale metal coatings are essential in conductive adhesives for electronics assembly. The particles function in a compressed state in the adhesives. The link between mechanical properties and electrical conductivity is thus of the utmost importance in the formation of good electrical contact. A custom flat punch set-up based on nanoindentation has been developed to simultaneously deform and electrically probe individual particles. The set-up has a sufficiently low internal resistance to allow the measurement of sub-Ohm contact resistances. Additionally, the set-up can capture mechanical failure of the particles. Combining this data yields a fundamental understanding of contact behavior. We demonstrate that this method can clearly distinguish between particles of different sizes, with different thicknesses of metal coating, and different metallization schemes. The technique provides good repeatability and physical insight into the behavior of these particles that can guide adhesive design and the optimization of bonding processes.

  16. Insulating to metallic transition of an oxidized boron nitride nanosheet coating by tuning surface oxygen adsorption

    NASA Astrophysics Data System (ADS)

    Guo, Yufeng; Guo, Wanlin

    2014-03-01

    Surface modification and functionalization are of fundamental importance in actual application of insulating coating, such as hexagon boron nitride (h-BN) nanosheet. Our first-principles calculations reveal that an oxidized h-BN monolayer supported by a Cu substrate exhibits metallic properties when O adatom vertically bonds with the B atom. This is mainly due to the hybridization of the p orbital of the BN layer and O adatom around the Fermi level. Charge transfer from the Cu substrate to the O atom stabilizes the formation of the vertical O-B bond. Injecting negative charges could trigger the migration of the O adatom from the B-N bond to B atom for metal or insulator-supported h-BN monolayer, which will lead to a metallic transition in the oxidized h-BN nanosheet. Our results provide a viable way to tune the electronic properties of surface h-BN coating through charge injection mediated O adsorption.

  17. Corrosion protection of metal implants by hard biocompatible ceramic coatings deposited by radio-frequency sputtering.

    PubMed

    Sella, C; Martin, J C; Lecoeur, J; Bellier, J P; Harmand, M F; Naji, A; Davidas, J P; Le Chanu, A

    1990-01-01

    Most metals used for orthopaedic and stomatology implants and prostheses belong to the families of titanium or nickel-based and cobalt-based superalloys designed for advanced technology industries (e.g. space, aeronautic and nuclear industries). Ideal materials should be as insoluble and biologically compatible as possible. In the present paper the corrosion behaviour of Ni-Cr and Co-Cr alloys in biological media is evaluated through potentiodynamic polarization tests. It is shown that these metals exhibit some minor release of the component elements and degradation products, which may induce cytotoxic and allergic effects. The corrosion resistance of these alloys can be strongly enhanced by hard ceramic coatings deposited by radio-frequency sputtering. The biocompatibility of coated and uncoated metals is compared from differentiated human cell cultures.

  18. Mixed Metal Oxides with the Structure of Perovskite for Anticorrosion Organic Coatings

    NASA Astrophysics Data System (ADS)

    Kantorová, M.; Veselý, D.

    Mixed metal oxides pigments of TiO2.ZnO, 2TiO2.ZnO, Zn2TiO4, MgTiO3, CaTiO3, TiO2.ZnO.MgO, and TiO2.ZnO.SrO were synthesized from corresponding oxides or carbonates at high temperature. The obtained metal mixed oxides were characterized by means of X-fray diffraction analysis, measurement of particle sizes and scanning electron microscopy. The synthesized metal mixed oxides were used to produce epoxy-ester coatings with PVC = 10% for a synthesized pigment. The coatings were tested for physical-mechanical properties and in corrosion atmospheres. The results of corrosion tests were compared with standard alumino zinc phosphomolybdate.

  19. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  20. Formation of Manganese Oxide Coatings onto Sand for Adsorption of Trace Metals from Groundwater.

    PubMed

    Tilak, A S; Ojewole, S; Williford, C W; Fox, G A; Sobecki, T M; Larson, S L

    2013-11-01

    Manganese oxide (MnO) occurs naturally in soil and has a high affinity for trace metals adsorption. In this work, we quantified the factors (pH; flow rate; use of oxidants such as bleach, HO, and O; initial Mn(II) concentrations; and two types of geologic media) affecting MnO coatings onto Ottawa and aquifer sand using batch and column experiments. The batch experiments consisted of manual and automated titration, and the column experiments mimicked natural MnO adsorption and oxidation cycles as a strategy for in situ adsorption. A Pb solution of 50 mg L was passed through MnO-coated sand at a flow rate of 4 mL min to determine its adsorption capacity. Batch experimental results showed that MnO coatings increased from pH 6 to 8, with maximum MnO coating occurring at pH 8. Regarding MnO coatings, bleach and O were highly effective compared with HO. The Ottawa sand had approximately twice the MnO coating of aquifer sand. The sequential increase in initial Mn(II) concentrations on both sands resulted in incremental buildup of MnO. The automated procedure enhanced MnO coatings by 3.5 times compared with manual batch experiments. Column results showed that MnO coatings were highly dependent on initial Mn(II) and oxidant concentrations, pH, flow rate, number of cycles (h), and the type of geologic media used. Manganese oxide coating exceeded 1700 mg kg for Ottawa sand and 130 mg kg for aquifer sand. The Pb adsorption exceeded 2200 mg kg for the Ottawa sand and 300 mg kg for the aquifer sand. PMID:25602414