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Sample records for assisted stress corrosion

  1. Stress-Assisted Corrosion in Boiler Tubes

    SciTech Connect

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  2. Modeling and prediction of irradiation assisted stress corrosion cracking

    SciTech Connect

    Andresen, P.L.; Ford, F.P.

    1995-12-31

    Following an introduction to the phenomenology and consequences of irradiation assisted stress corrosion cracking (IASCC), the many common aspects of SCC response in unirradiated and irradiated environments is reviewed. From a secure basis of understanding and predictive modeling under unirradiated conditions, the effects of individual irradiation phenomena are identified and modeled. The individual effects of radiation on segregation, creep/stress relaxation, hardening, and radiolytic water chemistry are modeled based on the best available data, some from proprietary sources. Critical issues are addressed, such as the possibility that radiation produces very high corrosion potentials in crevices/cracks under irradiated conditions. A wide variety of irradiated laboratory data and field observations provides a basis for comparison with prediction and an optimism that, despite an imperfect understanding of irradiation phenomena, it is possible to develop predictive algorithms that characterize IASCC with reasonable accuracy and, from that, to develop an effective approach for life prediction.

  3. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels in BWR Environments

    SciTech Connect

    Chen, Y.; Chopra, O. K.; Gruber, Eugene E.; Shack, William J.

    2010-06-01

    The internal components of light water reactors are exposed to high-energy neutron irradiation and high-temperature reactor coolant. The exposure to neutron irradiation increases the susceptibility of austenitic stainless steels (SSs) to stress corrosion cracking (SCC) because of the elevated corrosion potential of the reactor coolant and the introduction of new embrittlement mechanisms through radiation damage. Various nonsensitized SSs and nickel alloys have been found to be prone to intergranular cracking after extended neutron exposure. Such cracks have been seen in a number of internal components in boiling water reactors (BWRs). The elevated susceptibility to SCC in irradiated materials, commonly referred to as irradiation-assisted stress corrosion cracking (IASCC), is a complex phenomenon that involves simultaneous actions of irradiation, stress, and corrosion. In recent years, as nuclear power plants have aged and irradiation dose increased, IASCC has become an increasingly important issue. Post-irradiation crack growth rate and fracture toughness tests have been performed to provide data and technical support for the NRC to address various issues related to aging degradation of reactor-core internal structures and components. This report summarizes the results of the last group of tests on compact tension specimens from the Halden-II irradiation. The IASCC susceptibility of austenitic SSs and heat-affected-zone (HAZ) materials sectioned from submerged arc and shielded metal arc welds was evaluated by conducting crack growth rate and fracture toughness tests in a simulated BWR environment. The fracture and cracking behavior of HAZ materials, thermally sensitized SSs and grain-boundary engineered SSs was investigated at several doses (≤3 dpa). These latest results were combined with previous results from Halden-I and II irradiations to analyze the effects of neutron dose, water chemistry, alloy compositions, and welding and processing conditions on IASCC

  4. Assessment of Initial Test Conditions for Experiments to Assess Irradiation Assisted Stress Corrosion Cracking Mechanisms

    SciTech Connect

    Busby, Jeremy T; Gussev, Maxim N

    2011-04-01

    Irradiation-assisted stress corrosion cracking is a key materials degradation issue in today s nuclear power reactor fleet and affects critical structural components within the reactor core. The effects of increased exposure to irradiation, stress, and/or coolant can substantially increase susceptibility to stress-corrosion cracking of austenitic steels in high-temperature water environments. . Despite 30 years of experience, the underlying mechanisms of IASCC are unknown. Extended service conditions will increase the exposure to irradiation, stress, and corrosive environment for all core internal components. The objective of this effort within the Light Water Reactor Sustainability program is to evaluate the response and mechanisms of IASCC in austenitic stainless steels with single variable experiments. A series of high-value irradiated specimens has been acquired from the past international research programs, providing a valuable opportunity to examine the mechanisms of IASCC. This batch of irradiated specimens has been received and inventoried. In addition, visual examination and sample cleaning has been completed. Microhardness testing has been performed on these specimens. All samples show evidence of hardening, as expected, although the degree of hardening has saturated and no trend with dose is observed. Further, the change in hardening can be converted to changes in mechanical properties. The calculated yield stress is consistent with previous data from light water reactor conditions. In addition, some evidence of changes in deformation mode was identified via examination of the microhardness indents. This analysis may provide further insights into the deformation mode under larger scale tests. Finally, swelling analysis was performed using immersion density methods. Most alloys showed some evidence of swelling, consistent with the expected trends for this class of alloy. The Hf-doped alloy showed densification rather than swelling. This observation may be

  5. Irradiation-assisted stress corrosion cracking of HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Lebo, M.R.; Hyatt, B.Z.; Burke, M.G.

    1995-07-01

    In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water. New data confirms previous results that high irradiation levels reduce SCC resistance in Alloy X-750. Low boron heats show improved IASCC (irradiation-assisted stress corrosion cracking). Alloy 625 is resistant to IASCC. Microstructural, microchemical, and deformation studies were carried out. Irradiation of X-750 caused significant strengthening and ductility loss associated with formation of cavities and dislocation loops. High irradiation did not cause segregation in X-750. Irradiation of 625 resulted in formation of small dislocation loops and a fine body-centered-orthorhombic phase. The strengthening due to loops and precipitates was apparently offset in 625 by partial dissolution of {gamma} precipitates. Transmutation of boron to helium at grain boundaries, coupled with matrix strengthening, is believed to be responsible for IASCC in X-750, and the absence of these two effects results in superior IASCC resistance in 625.

  6. Localized Deformation as a Primary Cause of Irradiation Assisted Stress Corrosion Cracking

    SciTech Connect

    Gary S. Was

    2009-03-31

    The objective of this project is to determine whether deformation mode is a primary factor in the mechanism of irradiation assisted intergranular stress corrosion cracking of austenitic alloys in light watert reactor core components. Deformation mode will be controlled by both the stacking fault energy of the alloy and the degree of irradiation. In order to establish that localized deformation is a major factor in IASCC, the stacking fault energies of the alloys selected for study must be measured. Second, it is completely unknown how dose and SFE trade-off in terms of promoting localized deformation. Finally, it must be established that it is the localized deformation, and not some other factor that drives IASCC.

  7. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    NASA Astrophysics Data System (ADS)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  8. Mechanism of irradiation assisted stress corrosion crack initiation in thermally sensitized 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Onchi, T.; Dohi, K.; Soneda, N.; Navas, Marta; Castaño, M. L.

    2005-04-01

    Thermally sensitized 304 stainless steels, irradiated up to 1.2 × 1021 n/cm2 (E > 1 MeV), were slow-strain-rate-tensile tested in 290 °C water containing 0.2 ppm dissolved oxygen (DO), followed by scanning and transmission electron microscopic examinations, to study mechanism of irradiation-assisted-stress-corrosion-crack (IASCC) initiation. Intergranular (IG) cracking behaviors changed at a border fluence (around 1 × 1020 n/cm2), above which deformation twinning were predominant and deformation localization occurred earlier with increasing fluence. The crack initiation sites tended to link to the deformation bands, indicating that the crack initiation may be brought about by the deformation bands interacted with grain boundaries. Thus the border fluence is equivalent to the IASCC threshold fluence for the sensitized material, although the terminology of IASCC is originally given to the non-sensitized materials without microstructural definition. The IASCC threshold fluence was found to change with irradiation conditions. Changes in IASCC susceptibility and IASCC threshold fluence with fluence and DO were further discussed.

  9. Irradiation-assisted stress corrosion cracking behavior of austenitic stainless steels applicable to LWR core internals.

    SciTech Connect

    Chung, H. M.; Shack, W. J.; Energy Technology

    2006-01-31

    This report summarizes work performed at Argonne National Laboratory on irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels that were irradiated in the Halden reactor in simulation of irradiation-induced degradation of boiling water reactor (BWR) core internal components. Slow-strain-rate tensile tests in BWR-like oxidizing water were conducted on 27 austenitic stainless steel alloys that were irradiated at 288 C in helium to 0.4, 1.3, and 3.0 dpa. Fractographic analysis was conducted to determine the fracture surface morphology. Microchemical analysis by Auger electron spectroscopy was performed on BWR neutron absorber tubes to characterize grain-boundary segregation of important elements under BWR conditions. At 0.4 and 1.4 dpa, transgranular fracture was mixed with intergranular fracture. At 3 dpa, transgranular cracking was negligible, and fracture surface was either dominantly intergranular, as in field-cracked core internals, or dominantly ductile or mixed. This behavior indicates that percent intergranular stress corrosion cracking determined at {approx}3 dpa is a good measure of IASCC susceptibility. At {approx}1.4 dpa, a beneficial effect of a high concentration of Si (0.8-1.5 wt.%) was observed. At {approx}3 dpa, however, such effect was obscured by a deleterious effect of S. Excellent resistance to IASCC was observed up to {approx}3 dpa for eight heats of Types 304, 316, and 348 steel that contain very low concentrations of S. Susceptibility of Types 304 and 316 steels that contain >0.003 wt.% S increased drastically. This indicates that a sulfur related critical phenomenon plays an important role in IASCC. A sulfur content of <0.002 wt.% is the primary material factor necessary to ensure good resistance to IASCC. However, for Types 304L and 316L steel and their high-purity counterparts, a sulfur content of <0.002 wt.% alone is not a sufficient condition to ensure good resistance to IASCC. This is in distinct contrast to

  10. Irradiation-assisted stress corrosion cracking in HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Lebo, M.R.; Hyatt, B.Z.; Burke, M.G.

    1995-12-31

    In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water to determine the irradiation-assisted stress corrosion cracking (IASCC) behavior of HTH Alloy X-750 and direct-aged Alloy 625. New data confirm previous results showing that high irradiation levels reduce SCC resistance in Alloy X-750. Heat-to-heat variability correlates with boron content, with low boron heats showing improved IASCC properties. Alloy 625 is resistant to IASCC, as no cracking was observed in any Alloy 625 specimens. Microstructural, microchemical and deformation studies were performed to characterize the mechanisms responsible for IASCC in Alloy X-750 and the lack of an effect in Alloy 625. The mechanisms under investigation are: boron transmutation effects, radiation-induced changes in microstructure and deformation characteristics, and radiation-induced segregation. Irradiation of Alloy X-750 caused significant strengthening and ductility loss that was associated with the formation of cavities and dislocation loops. High irradiation levels did not cause significant segregation of alloying or trace elements in Alloy X-750. Irradiation of Alloy 625 resulted in the formation of small dislocation loops and a fine body-centered-orthorhombic phase. The strengthening due to the loops and precipitates was apparently offset by a partial dissolution of {gamma}{double_prime} precipitates, as Alloy 625 showed no irradiation-induced strengthening or ductility loss. In the nonirradiated condition, an IASCC susceptible HTH heat containing 28 ppm B showed grain boundary segregation of boron, whereas a nonsusceptible HTH heat containing 2 ppm B and Alloy 625 with 20 ppm B did not show significant boron segregation. Transmutation of boron to helium at grain boundaries, coupled with matrix strengthening, is believed to be responsible for IASCC in Alloy X-750, and the absence of these two effects results in the superior IASCC resistance displayed by Alloy 625.

  11. Irradiation Programs and Test Plans to Assess High-Fluence Irradiation Assisted Stress Corrosion Cracking Susceptibility.

    SciTech Connect

    Teysseyre, Sebastien

    2015-03-01

    . Irradiation assisted stress corrosion cracking (IASCC) is a known issue in current reactors. In a 60 year lifetime, reactor core internals may experience fluence levels up to 15 dpa for boiling water reactors (BWR) and 100+ dpa for pressurized water reactors (PWR). To support a safe operation of our fleet of reactors and maintain their economic viability it is important to be able to predict any evolution of material behaviors as reactors age and therefore fluence accumulated by reactor core component increases. For PWR reactors, the difficulty to predict high fluence behavior comes from the fact that there is not a consensus of the mechanism of IASCC and that little data is available. It is however possible to use the current state of knowledge on the evolution of irradiated microstructure and on the processes that influences IASCC to emit hypotheses. This report identifies several potential changes in microstructure and proposes to identify their potential impact of IASCC. The susceptibility of a component to high fluence IASCC is considered to not only depends on the intrinsic IASCC susceptibility of the component due to radiation effects on the material but to also be related to the evolution of the loading history of the material and interaction with the environment as total fluence increases. Single variation type experiments are proposed to be performed with materials that are representative of PWR condition and with materials irradiated in other conditions. To address the lack of IASCC propagation and initiation data generated with material irradiated in PWR condition, it is proposed to investigate the effect of spectrum and flux rate on the evolution of microstructure. A long term irradiation, aimed to generate a well-controlled irradiation history on a set on selected materials is also proposed for consideration. For BWR, the study of available data permitted to identify an area of concern for long term performance of component. The efficiency of

  12. Stress corrosion resistant fasteners

    NASA Technical Reports Server (NTRS)

    Roach, T. A.

    1985-01-01

    A family of high performance aerospace fasteners made from corrosion resistant alloys for use in applications where corrosion and stress-corrosion cracking are of major concern are discussed. The materials discussed are mainly A-286, Inconel 718, MP35N and MP159. Most of the fasteners utilize cold worked and aged materials to achieve the desired properties. The fasteners are unique in that they provide a combination of high strength and immunity to stress corrosion cracking not previously attainable. A discussion of fastener stress corrosion failures is presented including a review of the history and a description of the mechanism. Case histories are presented to illustrate the problems which can arise when material selection is made without proper regard for the environmental conditions. Mechanical properties and chemical compositions are included for the fasteners discussed. Several aspects of the application of high performance corrosion resistant fasteners are discussed including galvanic compatibility and torque-tension relationships.

  13. Some considerations about the possible mechanisms of lead assisted stress corrosion cracking of steam generator tubing

    SciTech Connect

    Helie, M.; Lambert, I.; Santarini, G.

    1995-12-31

    A number of experimental studies have been performed since the examination of tubes pulled from nuclear power plants revealed the presence of lead associated with secondary side mixed Inter/Trans-Granular Stress Corrosion Cracking (IG/TG SCC). Various testing methods were employed on Alloys 600, 690, and 800, and the available studies involve Constant Elongation Rate Tests (CERTs), constant deformation tests in caustic, neutral, or acidic solutions, as well as electrochemical tests and surface layer analyses. Complementary tests are presented on the influence of the solution temperature, and of the elongation rate in CERTS. An analysis of the various results obtained is interpreted in the framework of a mechanism involving both anodic dissolution and fracture events. This analysis indicates that such a mechanism can account for the influence of lead by considering a lowering of the global activation energy of the repassivation processes without changes in the apparent activation energy of the crack growth rate. Comparison to in-service cracking also indicates that the influence of lead seems more predominant in neutral pH solutions than in caustic or acidic ones.

  14. Stress Corrosion Testing

    NASA Technical Reports Server (NTRS)

    1985-01-01

    Advanced testing of structural materials was developed by Lewis Research Center and Langley Research Center working with the American Society for Testing and Materials (ASTM). Under contract, Aluminum Company of America (Alcoa) conducted a study for evaluating stress corrosion cracking, and recommended the "breaking load" method which determines fracture strengths as well as measuring environmental degradation. Alcoa and Langley plan to submit the procedure to ASTM as a new testing method.

  15. Accelerated Stress-Corrosion Testing

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

  16. Role of Localized Deformation in Irradiation-Assisted Stress Corrosion Cracking Initiation

    NASA Astrophysics Data System (ADS)

    West, Elaine A.; McMurtrey, Michael D.; Jiao, Zhijie; Was, Gary S.

    2012-01-01

    Intergranular cracking of irradiated austenitic alloys depended on localized grain boundary stress and deformation in both high-temperature aqueous and argon environments. Tensile specimens were irradiated with protons to doses of 1 to 7 dpa and then strained in high-temperature argon, simulated boiling water reactor normal water chemistry, and supercritical water environments. Quantitative measurements confirmed that the initiation of intergranular cracks was promoted by (1) the formation of coarse dislocation channels, (2) discontinuous slip across grain boundaries, (3) a high inclination of the grain boundary to the tensile axis, and (4) low-deformation propensity of grains as characterized by their Schmid and Taylor factors. The first two correlations, as well as the formation of intergranular cracks at the precise locations of dislocation channel-grain boundary intersections are evidence that localized deformation drives crack initiation. The latter two correlations are evidence that intergranular cracking is promoted at grain boundaries experiencing elevated levels of normal stress.

  17. Irradiation assisted stress corrosion cracking of HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Mills, W.J.; Lebo, M.R.; Bajaj, R.; Kearns, J.J.; Hoffman, R.C.; Korinko, J.J.

    1994-06-01

    In-reactor testing of bolt-loaded precracked compact tension specimens was performed in 360{degree}C water to determine effect of irradiation on the SCC behavior of HTH Alloy X-750 and direct aged Alloy 625. Out-of-flux and autoclave control specimens provided baseline data. Primary test variables were stress intensity factor, fluence, chemistry, processing history, prestrain. Results for the first series of experiments were presented at a previous conference. Data from two more recent experiments are compared with previous results; they confirm that high irradiation levels significantly reduce SCC resistance in HTH Alloy X-750. Heat-to-heat differences in IASCC were related to differences in boron content, with low boron heats showing improved SCC resistance. The in-reactor SCC performance of Alloy 625 was superior to that for Alloy X-750, as no cracking was observed in any Alloy 625 specimens even though they were tested at very high K{sub 1} and fluence levels. A preliminary SCC usage model developed for Alloy X-750 indicates that in-reactor creep processes, which relax stresses but also increase crack tip strain rates, and radiolysis effects accelerate SCC. Hence, in-reactor SCC damage under high flux conditions may be more severe than that associated with postirradiation tests. In addition, preliminary mechanism studies were performed to determine the cause of IASCC In Alloy X-750.

  18. Stress Corrosion of Ceramic Materials.

    DTIC Science & Technology

    1983-10-01

    4.9x 10-2) Cm was a strong stress- is displaced to lower velocities, corrosion agent. Formamide (e’= 109) was less effective as a stress-corrosion...relaxation and constant displacement techniques were used. Studies in region II were made in saturated alcohols prepared by mixing excess water with the...w In a second study of region III crack growth, the constant displace - ment rate technique was used to obtain crack growth data in dry nitrogen

  19. Corrosion Product Film-Induced Stress Facilitates Stress Corrosion Cracking

    PubMed Central

    Wang, Wenwen; Zhang, Zhiliang; Ren, Xuechong; Guan, Yongjun; Su, Yanjing

    2015-01-01

    Finite element analyses were conducted to clarify the role of corrosion product films (CPFs) in stress corrosion cracking (SCC). Flat and U-shaped edge-notched specimens were investigated in terms of the CPF-induced stress in the metallic substrate and the stress in the CPF. For a U-shaped edge-notched specimen, the stress field in front of the notch tip is affected by the Young’s modulus of the CPF and the CPF thickness and notch geometry. The CPF-induced tensile stress in the metallic substrate is superimposed on the applied load to increase the crack tip strain and facilitate localized plasticity deformation. In addition, the stress in the CPF surface contributes to the rupture of the CPFs. The results provide physical insights into the role of CPFs in SCC. PMID:26066367

  20. Degreasing of titanium to minimize stress corrosion

    NASA Technical Reports Server (NTRS)

    Carpenter, S. R.

    1967-01-01

    Stress corrosion of titanium and its alloys at elevated temperatures is minimized by replacing trichloroethylene with methanol or methyl ethyl ketone as a degreasing agent. Wearing cotton gloves reduces stress corrosion from perspiration before the metal components are processed.

  1. Corrosion and stress corrosion cracking in supercritical water

    NASA Astrophysics Data System (ADS)

    Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

    2007-09-01

    Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

  2. Stress-enhanced corrosion of boiler tubing

    SciTech Connect

    Esmacher, M.J.

    1987-05-01

    Five case histories are presented on the effect of residual stresses (from fabrication or welding) on the waterside corrosion performance of carbon steel boiler tubing. Specifically, cases are reviewed in which tube swaging or tube bending operations (producing high forming stresses in deformed zones) resulted in the formation of stress-enhanced corrosion cells. In addition, the phenomenon of accelerated corrosion in welded support zones, membrane-welded panel sections, and weld-repaired areas is discussed.

  3. Study of stress corrosion in aluminum alloys

    NASA Technical Reports Server (NTRS)

    Brummer, S. B.

    1967-01-01

    Mechanism of the stress corrosion cracking of high-strength aluminum alloys was investigated using electrochemical, mechanical, and electron microscopic techniques. The feasibility of detecting stress corrosion damage in fabricated aluminum alloy parts by nondestructive testing was investigated using ultrasonic surface waves and eddy currents.

  4. Stress-corrosion cracking in metals

    NASA Technical Reports Server (NTRS)

    1971-01-01

    Criteria and recommended practices for preventing stress-corrosion cracking from impairing the structural integrity and flightworthiness of space vehicles are presented. The important variables affecting stress-corrosion cracking are considered to be the environment, including time and temperature; metal composition, and structure; and sustained tensile stress. For designing spacecraft structures that are free of stress-corrosion cracking for the service life of the vehicle the following rules apply: (1) identification and control of the environments to which the structure will be exposed during construction, storage, transportation, and use; (2) selection of alloy compositions and tempers which are resistant to stress-corrosion cracking in the identified environment; (3) control of fabrication and other processes which may introduce residual tensile stresses or damage the material; (4) limitation of the combined residual and applied tensile stresses to below the threshold stress level for the onset of cracking throughout the service life of the vehicle; and (5) establishment of a thorough inspection program.

  5. Thermomechanical Manipulation of Crack-Tip Stress Field for Resistance to Stress Corrosion Crack Propagation

    NASA Astrophysics Data System (ADS)

    Singh Raman, R. K.; Ibrahim, R. N.; Wu, F.; Rihan, R.

    2008-12-01

    Corrosion-assisted propagation of an existing crack is profoundly influenced by the stress intensity at the crack tip. This article presents the first results of thermomechanical conditioning (TMC) for local manipulation of material at and ahead of the crack tip, in an attempt to retard/stop crack propagation. Prenotched round tensile specimens of mild steel were subjected to rotating bending to generate a fatigue precrack, and then to apply localized thermomechanical conditioning. The threshold stress intensity factor ( K ISCC ) for stress corrosion cracking (SCC) of precracked specimens with and without TMC was determined in a caustic environment. Results suggest that TMC can increase K ISCC . Finite element analysis of the specimens suggests development of compressive stresses at and around the crack tip, which is expected to improve the resistance to stress corrosion crack propagation (since stress corrosion cracks can propagate only under tensile loading).

  6. The effect of potential and aging on the Pb-assisted stress corrosion cracking susceptibility of alloy 22 gas tungsten arc-welded weldments

    NASA Astrophysics Data System (ADS)

    Csontos, Aladar A.; Pan, Yi-Ming; Dunn, Darrell S.; Yang, Leitai; Cragnolino, Gustavo A.

    2005-05-01

    The susceptibility of as-received, solutionized, and short-term thermally aged mill-annealed (MA) and gas tungsten arc-welded (GTAW) alloy 22 to Pb-assisted stress corrosion cracking (PbSCC) was evaluated in supersaturated, deaerated, acidic PbCl2 solutions at 95 °C. Anodic polarization tests in acidic PbCl2 solutions showed that 16,000 ppm of Pb produced a strong anodic peak and an order of magnitude greater passive current density for both MA and GTAW alloy 22 as compared to pure NaCl solutions. Current spikes were also observed in the anodic polarization plots for the PbCl2 solutions, suggesting periodic events of passivity breakdown and repassivation. Constant deformation SCC tests were conducted using double U-bend samples of as-received, solutionized, and thermally aged MA and double U-groove welded alloy 22 plates. The results indicate that as-received, solutionized, and thermally aged MA and GTAW alloy 22 were resistant to PbSCC in supersaturated PbCl2 solutions at 95 °C, pH 0.5, and applied potentials near the anodic peak ranging from -100 to 50 mVSCE. Enhanced dissolution of alloy 22 was also observed in the crevice region of the double U-bend samples tested in the 16,000 ppm PbCl2 solutions. This Pb concentration is seven orders of magnitude greater than that found in the anticipated repository environments, and chemical speciation modeling showed that Pb2+ is strongly immobilized in J-13 Yucca Mountain waters through the precipitation of PbCO3 solids. Therefore, although enhanced dissolution of the inner U-bend did occur in our tests, the overall results from this PbSCC investigation suggest that as-fabricated, solutionized, and aged MA and GTAW alloy 22 are resistant to SCC in extremely aggressive, acidic, and supersaturated PbCl2 solutions at 95 °C. Provided that these high Pb concentrations are not attainable in the anticipated repository environments, alloy 22 is unlikely to be susceptible to SCC, localized corrosion, and enhanced dissolution by

  7. On the Problem of Stress Corrosion

    NASA Technical Reports Server (NTRS)

    Graf, L.

    1946-01-01

    The object of the present work is first to investigate accurately the processes during stress corrosion, in particular, for light metal alloys and, as the first part of the investigation, to determine its laws; and secondly to explain its causes for various alloys and thereby find means for its partial or complete elimination and thus make possible the production of light metal alloys free from any stress corrosion. In the present paper some of the results of the investigation are given and the fundamental problems of stress corrosion discussed.

  8. Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

    NASA Astrophysics Data System (ADS)

    Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

    2015-03-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  9. Isolation of the role of radiation-induced segregation in irradiation-assisted stress corrosion cracking of proton-irradiated austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Busby, Jeremy Todd

    2001-11-01

    The role of radiation-induced segregation (RIS) in irradiation-assisted stress corrosion cracking (IASCC) was studied in order to better understand the underlying mechanisms of IASCC. High-purity 304L (HP-304L), commercial purity 304 (CP-304) and commercial purity 316 (CP-316) stainless steel alloys were irradiated with 3.2 MeV protons at 400°C (HP-304L) and 360°C (CP-304 and CP-316) to doses ranging from 0.1 and 5.0 dpa. Grain boundary chemistry was measured using scanning transmission electron microscopy with energy-dispersive spectroscopy (STEM/EDS) in both unirradiated and irradiated samples. Unirradiated and irradiated samples of the two commercial purity alloys were also strained to failure in an aqueous environment representative of boiling water reactor cores. The cracking susceptibility and RIS in the proton-irradiated CP-304 is very similar to that from the neutron-irradiated samples. The CP-316 alloy did not crack. Radiation-induced segregation, cracking susceptibility, and dislocation loop microstructure developed at the same rate as a function of dose in the CP-304 alloy. To isolate the effects of RIS in IASCC, post-irradiation annealing was utilized. Simulations of post-irradiation annealing of RIS and dislocation loop microstructure show that dislocation loops are removed preferentially over RIS due to the density of vacancies required and kinetic considerations. Experimental anneals were conducted on HP-304L samples irradiated to 1.0 dpa and CP-304 samples irradiated to 1.0 and 2.5 dpa. Post-irradiation anneals were performed at temperatures ranging from 400°C to 650°C for times between 45 minutes and 5 hours. At all temperatures, the hardness and dislocation densities decreased with increasing annealing time much faster than RIS did. Annealing at 600°C for 90 minutes removed virtually all dislocation microstructure while leaving RIS intact. Cracking susceptibility in the CP-304 alloy was mitigated rapidly during post-irradiation annealing

  10. Seacoast stress corrosion cracking of aluminum alloys

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1981-01-01

    The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

  11. Strain rate effects in stress corrosion cracking

    SciTech Connect

    Parkins, R.N. . Dept. of Metallurgy and Engineering Materials)

    1990-03-01

    Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

  12. Effect of corrosion and stress-corrosion cracking on pipe integrity and remaining life

    SciTech Connect

    Jaske, C.E.; Beavers, J.A.

    1996-07-01

    Process piping is often exposed to corrosive fluids. During service, such exposure may cause localized corrosion or stress-corrosion cracking that affects structural integrity. This paper presents a model that quantifies the effect of localized corrosion and stress-corrosion cracking on pipe failure stress. The model is an extension of those that have been developed for oil and gas pipelines. It accounts for both axial and hoop stress. Cracks are modeled using inelastic fracture mechanics. Both flow-stress and fracture-toughness dependent failure modes are addressed. Corrosion and crack-growth rates are used to predict remaining service life.

  13. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  14. AE analysis during corrosion, stress corrosion cracking and corrosion fatigue processes

    SciTech Connect

    Yuyama, S.; Kishi, T.

    1983-01-01

    Current theoretical and experimental research on the use of acoustic emission (AE) techniques for studying corrosion problems is reviewed. In particular, attention is given to the AE behavior of Type 304 stainless steel in aqueous environment, and a new method for analyzing corrosion, stress corrosion cracking, and corrosion fatigue in Type 304 steel is described. Results are also presented for other steels, aluminum and magnesium alloys, copper and its alloys, uranium alloys, and titanium and zirconium alloys. It is concluded that the AE method is a prommising approach to the detection and monitoring of localized corrosion in both laboratory specimens and engineering structures. Care must be taken, however, to discriminate valid AE signals from the background noise and to interpret the results correctly. 95 references.

  15. Kinetic studies of stress-corrosion cracking

    NASA Technical Reports Server (NTRS)

    Noronha, P. J.

    1977-01-01

    Use of time-to-failure curves for stress-corrosion cracking processes may lead to incorrect estimates of structural life, if material is strongly dependent upon prestress levels. Technique characterizes kinetics of crackgrowth rates and intermediate arrest times by load-level changes.

  16. High temperature aqueous stress corrosion testing device

    DOEpatents

    Bornstein, A.N.; Indig, M.E.

    1975-12-01

    A description is given of a device for stressing tensile samples contained within a high temperature, high pressure aqueous environment, thereby permitting determination of stress corrosion susceptibility of materials in a simple way. The stressing device couples an external piston to an internal tensile sample via a pull rod, with stresses being applied to the sample by pressurizing the piston. The device contains a fitting/seal arrangement including Teflon and weld seals which allow sealing of the internal system pressure and the external piston pressure. The fitting/seal arrangement allows free movement of the pull rod and the piston.

  17. Study made of procedures for externally loading and corrosion testing stress corrosion specimens

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.

    1967-01-01

    Study was initiated to determine methods or test specimens for evaluating stress corrosion cracking characteristics of common structural materials. It was found that the methods of externally loading and corrosion testing were reliable in yielding reproducible results for stress corrosion evaluation.

  18. The Role of Hydrogen in the Stress Corrosion Cracking of High Strength Aluminum Alloys.

    DTIC Science & Technology

    1981-03-01

    effect. 2.5 Stress Corrosion Cracking of 7075 - Mode I/Mode III Testing Having obtained an understanding of the hydrogen embrittlement behavior of 7075 ...J. Albrecht, A. W. Thompson and I. M. Bernstein: "The Role of Microstruc - ture in Hydrogen-Assisted Fracture of 7075 Aluminum": Met. Trans. A, 1979...Thompson and I. M. Bernstein: "Effect of Microstruc - ture and Loading Mode on Stress Corrosion of 7075 Aluminum", in preparation. 12. R. E. Swanson, A. W

  19. STRESS CORROSION CRACKING IN TEAR DROP SPECIMENS

    SciTech Connect

    Lam, P; Philip Zapp, P; Jonathan Duffey, J; Kerry Dunn, K

    2009-05-01

    Laboratory tests were conducted to investigate the stress corrosion cracking (SCC) of 304L stainless steel used to construct the containment vessels for the storage of plutonium-bearing materials. The tear drop corrosion specimens each with an autogenous weld in the center were placed in contact with moist plutonium oxide and chloride salt mixtures. Cracking was found in two of the specimens in the heat affected zone (HAZ) at the apex area. Finite element analysis was performed to simulate the specimen fabrication for determining the internal stress which caused SCC to occur. It was found that the tensile stress at the crack initiation site was about 30% lower than the highest stress which had been shifted to the shoulders of the specimen due to the specimen fabrication process. This finding appears to indicate that the SCC initiation took place in favor of the possibly weaker weld/base metal interface at a sufficiently high level of background stress. The base material, even subject to a higher tensile stress, was not cracked. The relieving of tensile stress due to SCC initiation and growth in the HAZ and the weld might have foreclosed the potential for cracking at the specimen shoulders where higher stress was found.

  20. Aircraft crash caused by stress corrosion cracking

    SciTech Connect

    Kolkman, H.J.; Kool, G.A.; Wanhill, R.J.H.

    1996-01-01

    An aircraft crash in the Netherlands was caused by disintegration of a jet engine. Fractography showed that the chain of events started with stress corrosion cracking (SCC) of a pin attached to a lever arm of the compressor variable vane system. Such a lever arm-pin assembly costs only a few dollars. Investigation of hundreds of pins from the accident and a number of identical engines revealed that this was not an isolated case. Many pins exhibited various amounts of SCC. The failed pin in the accident engine happened to be the first fractured one. SCC requires the simultaneous presence of tensile stress, a corrosive environment, and a susceptible material. In this case the stress was a residual stress arising from the production method. There was a clear correlation between the presence of salt deposits on the levers and SCC of the pins. It was shown that these deposits were able to reach the internal space between the pin and lever arm, thereby initiating SCC in this space. The corrosive environment in Western Europe explains why the problem manifested itself in the Netherlands at a relatively early stage in engine life. The main point is, however, that the manufacturer selected an SCC-prone material in the design stage. The solution has been to change the pin material.

  1. Survey updates amine stress corrosion cracking data

    SciTech Connect

    Not Available

    1992-01-13

    The final report by National Association of Corrosion Engineers (NACE) task group T-8-14 has been published, revising and expanding the information on stress information on stress corrosion cracking of carbon steel in diethanolamine and diisopropanolamine service. A major conclusion of the survey was that cracking frequency was more prevalent in monoethanolamine (MEA) than in other amines. This paper reports that further examination of the DEA data indicated that some units were previously in MEA service and the reported cracks were actually associated with that period. A detailed follow-up review of the DEA data also revealed that some cases were caused by processes other than amine cracking. In many cases, further inspection or testing had been done after the original survey was submitted.

  2. Stress Corrosion of Ceramic Materials.

    DTIC Science & Technology

    1988-01-10

    ZnTe .56 - .52 .043 - .040 GdS - - .21 - - .015 CdSe -- .20 -- . 016 CdTe -- .35 -- .033 25 Figure Carrions 1. Schematic drawing of cohesive stress, a...Information Series (1987) 4 pp. 2. B. Rawal, R. Ladew, and R. Garcia , "Factors Responsible for Thermal Shock Behavior of Chip Capacitors,’ Proc. of the 37!h

  3. Residual stress effects in stress-corrosion cracking

    SciTech Connect

    Toribio, J.

    1998-04-01

    This paper describes a wide variety of residual stress effects in stress-corrosion cracking (SCC) of metallic materials on the basis of previous research of the author on high-strength steel in the form of hot-rolled bars and cold-drawn wires for prestressed concrete. It is seen that internal residual stress fields in the material play a very important -- if not decisive -- role in the SCC behavior of any engineering material, especially residual stresses generated near the free surface or in the vicinity of a crack tip.

  4. Stress corrosion cracking of neutron irradiated type 304 stainless steels

    SciTech Connect

    Tsukada, Takashi; Miwa, Yukio; Nakajima, Hajime

    1995-12-31

    To study the effect of minor elements on the irradiation assisted stress corrosion cracking (IASCC), a high purity type 304L stainless steel and its heats doped minor elements, Si, P, S, C and Ti were irradiated at 513 K to 6.7 {times} 10{sup 24} n/m{sup 2} (E>1 MeV). After irradiation, susceptibility to the stress corrosion cracking (SCC) was evaluated by the slow strain rate tensile (SSRT) test in an oxygenated high purity water at 573 K, and the fracture surface of the specimens was examined by the scanning electron microscopy (SEM). The specimens showed high susceptibilities to SCC. Specimens without addition of C showed the intergranular type SCC (IGSCC), while C doped specimens generally failed by the transgranular type SCC (TGSCC). Addition of C into the hi purity alloy caused an enhancement of radiation hardening and a remarkable increase in maximum stress during SSRT test. Enrichment of Si changed specifically tensile properties after irradiation and decreased maximum stress and improved total elongation. Addition of S greatly enhanced the IASCC susceptibility and addition of P seemed to be beneficial for suppressing it. An effect of Ti was not prominent in the alloy with a high C concentration.

  5. Stress corrosion cracking of titanium alloys

    NASA Technical Reports Server (NTRS)

    Statler, G. R.; Spretnak, J. W.; Beck, F. H.; Fontana, M. G.

    1974-01-01

    The effect of hydrogen on the properties of metals, including titanium and its alloys, was investigated. The basic theories of stress corrosion of titanium alloys are reviewed along with the literature concerned with the effect of absorbed hydrogen on the mechanical properties of metals. Finally, the basic modes of metal fracture and their importance to this study is considered. The experimental work was designed to determine the effects of hydrogen concentration on the critical strain at which plastic instability along pure shear directions occurs. The materials used were titanium alloys Ti-8Al-lMo-lV and Ti-5Al-2.5Sn.

  6. Design Criteria for Controlling Stress Corrosion Cracking

    NASA Technical Reports Server (NTRS)

    Franklin, D. B.

    1987-01-01

    This document sets forth the criteria to be used in the selection of materials for space vehicles and associated equipment and facilities so that failure resulting from stress corrosion will be prevented. The requirements established herein apply to all metallic components proposed for use in space vehicles and other flight hardware, ground support equipment, and facilities for testing. These requirements are applicable not only to items designed and fabricated by MSFC (Marshall Space Flight Center) and its prime contractors, but also to items supplied to the prime contractor by subcontractors and vendors.

  7. Computational modeling of the mechanism of hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals

    NASA Astrophysics Data System (ADS)

    Cendales, E. D.; Orjuela, F. A.; Chamarraví, O.

    2016-02-01

    In this article theoretical models and some existing data sets were examined in order to model the two main causes (hydrogen embrittlement and corrosion-cracking under stress) of the called environmentally assisted cracking phenomenon (EAC). Additionally, a computer simulation of flat metal plate subject to mechanical stress and cracking due both to hydrogen embrittlement and corrosion was developed. The computational simulation was oriented to evaluate the effect on the stress-strain behavior, elongation percent and the crack growth rate of AISI SAE 1040 steel due to three corrosive enviroments (H2 @ 0.06MPa; HCl, pH=1.0; HCl, pH=2.5). From the computer simulation we conclude that cracking due to internal corrosion of the material near to the crack tip limits affects more the residual strength of the flat plate than hydrogen embrittlement and generates a failure condition almost imminent of the mechanical structural element.

  8. Controlling stress corrosion cracking in mechanism components of ground support equipment

    NASA Technical Reports Server (NTRS)

    Majid, W. A.

    1988-01-01

    The selection of materials for mechanism components used in ground support equipment so that failures resulting from stress corrosion cracking will be prevented is described. A general criteria to be used in designing for resistance to stress corrosion cracking is also provided. Stress corrosion can be defined as combined action of sustained tensile stress and corrosion to cause premature failure of materials. Various aluminum, steels, nickel, titanium and copper alloys, and tempers and corrosive environment are evaluated for stress corrosion cracking.

  9. Stress corrosion in high-strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  10. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    SciTech Connect

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  11. An improved stress corrosion test medium for aluminum alloys

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Coston, J. E.

    1981-01-01

    A laboratory test method that is only mildly corrosive to aluminum and discriminating for use in classifying the stress corrosion cracking resistance of aluminum alloys is presented along with the method used in evaluating the media selected for testing. The proposed medium is easier to prepare and less expensive than substitute ocean water.

  12. Applied Stress Affecting the Environmentally Assisted Cracking

    NASA Astrophysics Data System (ADS)

    Vasudevan, A. K.

    2013-03-01

    Stress corrosion cracking (SCC) is affected by the mode of applied stress, i.e., tension, compression, or torsion. The cracking is measured in terms of initiation time to nucleate a crack or time to failure. In a simple uniaxial loading under tension or compression, it is observed that the initiation time can vary in orders of magnitude depending on the alloy and the environment. Fracture can be intergranular or transgranular or mixed mode. Factors that affect SCC are solubility of the metal into surrounding chemical solution, and diffusion rate (like hydrogen into a tensile region) of an aggressive element into the metal and liquid metallic elements in the grain boundaries. Strain hardening exponent that affects the local internal stresses and their gradients can affect the diffusion kinetics. We examine two environments (Ga and 3.5 pct NaCl) for the same alloy 7075-T651, under constant uniaxial tension and compression load. These two cases provide us application to two different governing mechanisms namely liquid metal embrittlement (7075-Ga) and hydrogen-assisted cracking (7075-NaCl). We note that, in spite of the differences in their mechanisms, both systems show similar behavior in the applied K vs crack initiation time plots. One common theme among them is the transport mechanism of a solute element to a tensile-stress region to initiate fracture.

  13. Titanium alloy stress corrosion cracking in presence of dinitrogen tetroxide

    NASA Technical Reports Server (NTRS)

    Conner, A. Z.; Clarke, J. F. G., Jr.; Gailey, J. A.; Orr, A. A.

    1972-01-01

    Study resulting in a satisfactory stress corrosion cracking test with extremely consistent results produced six new analytical methods. Methods detect and determine differences in the minor constituent composition of different types of dinitrogen tetroxide.

  14. The role of the chemical environment in frictional deformation: Stress corrosion cracking and comminution

    NASA Astrophysics Data System (ADS)

    Dunning, J.; Douglas, B.; Miller, M.; McDonald, S.

    1994-03-01

    The roles of chemically assisted crack and fracture propagation and chemically assisted comminution in frictional deformation are evaluated in this study. Double cantilever beam (DCB) crack propagation data are presented which show that the role of pH in chemically assisted fracture, and to a lesser extent the role of ionic concentration are important in stress corrosion cracking. Data on very slow crack growth and the stress corrosion limit are also presented. These data suggest that stress corrosion cracking may play an important role in compound earthquakes and in asperity breakdown in faults. The comminution literature is also reviewed in order to assess the role of chemically assisted comminution in frictional deformation. It appears that chemically assisted comminution may be important at low and high ionic strength because it may reduce the effective viscosity and the shear strength of fault gouge. At intermediate ionic concentration the role of pH, as an agent which enhances crack and fracture propagation, appears to be more important in reducing the coefficient of sliding friction.

  15. Stress corrosion cracking properties of 15-5PH steel

    NASA Technical Reports Server (NTRS)

    Rosa, Ferdinand

    1993-01-01

    Unexpected occurrence of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15-5PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a highly acidified sodium chloride (NaCl) aqueous solution. The selected alloy for the study was a 15-5PH steel in the H900 condition. The slow strain rate technique was selected to test the metals specimens.

  16. Comparative Stress Corrosion Cracking and General Corrosion Resistance of Annealed and Hardened 440 C Stainless Steel - New Techniques in Stress Corrosion Testing

    NASA Technical Reports Server (NTRS)

    Mendreck, M. J.; Hurless, B. E.; Torres, P. D.; Danford, M. D.

    1998-01-01

    The corrosion and stress corrosion cracking (SCC) characteristics of annealed and hardened 440C stainless steel were evaluated in high humidity and 3.5-percent NaCl solution. Corrosion testing consisted of an evaluation of flat plates, with and without grease, in high humidity, as well as electrochemical testing in 3.5-percent NaCl. Stress corrosion testing consisted of conventional, constant strain, smooth bar testing in high humidity in addition to two relatively new techniques under evaluation at MSFC. These techniques involve either incremental or constant rate increases in the load applied to a precracked SE(B) specimen, monitoring the crack-opening-displacement response for indications of crack growth. The electrochemical corrosion testing demonstrated an order of magnitude greater general corrosion rate in the annealed 440C. All techniques for stress corrosion testing showed substantially better SCC resistance in the annealed material. The efficacy of the new techniques for stress corrosion testing was demonstrated both by the savings in time and the ability to better quantify SCC data.

  17. Corrosion pitting and environmentally assisted small crack growth

    PubMed Central

    Turnbull, Alan

    2014-01-01

    In many applications, corrosion pits act as precursors to cracking, but qualitative and quantitative prediction of damage evolution has been hampered by lack of insights into the process by which a crack develops from a pit. An overview is given of recent breakthroughs in characterization and understanding of the pit-to-crack transition using advanced three-dimensional imaging techniques such as X-ray computed tomography and focused ion beam machining with scanning electron microscopy. These techniques provided novel insights with respect to the location of crack development from a pit, supported by finite-element analysis. This inspired a new concept for the role of pitting in stress corrosion cracking based on the growing pit inducing local dynamic plastic strain, a critical factor in the development of stress corrosion cracks. Challenges in quantifying the subsequent growth rate of the emerging small cracks are then outlined with the potential drop technique being the most viable. A comparison is made with the growth rate for short cracks (through-thickness crack in fracture mechanics specimen) and long cracks and an electrochemical crack size effect invoked to rationalize the data. PMID:25197249

  18. A Milder Solution for Stress-Corrosion Tests

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Coston, J. E.

    1983-01-01

    In search for mild corrosive, 14 different salt solutions screened in alternate-immersion tests on 3 aluminum alloys. Best results were obtained with NaCl/MgCl2 solution and with synthetic seawater (contains nearly same proportions of NaCl and MgCl2 along with precise, minute amounts of eight other salts). Because solution is less expensive than artificial seawater, it is probably preferred for future stress-corrosion-cracking (SCC) testing.

  19. Stress corrosion cracking tests using double-cantilever-beam specimens

    SciTech Connect

    Roy, A

    1996-10-25

    Although a wide variety of degradation modes can occur in aqueous environments for corrosion-resistant metallic materials, localized corrosion such as pitting corrosion, crevice corrosion, SCC, and hydrogen embrinlement (HE) is considered to be the primary mode. The evaluation of the susceptibility of candidate corrosion-resistant container materials to pitting and crevice corrosion is well underway using electrochemical polarization techniques described in the Activity Plan E-20-43144. The proposed activity (E-20-56) is aimed at evaluating the SCC behavior of these materials in susceptible environments using the linearelastic-fracture-mechanics (LEFM) concept. The mechanical driving force for crack growth, or the stress distribution at the crack tip is quantified by the stress intensity factor, K, for the specific crack and loading geometry. The critical stress intensity factor for SCC, KISCC for candidate materials will be evaluated in environments of interest, and their comparisons will be made to select the waste package inner container material having an optimum SCC resistance.

  20. Localized corrosion and stress corrosion cracking resistance of friction stir welded aluminum alloy 5454

    SciTech Connect

    Frankel, G.S.; Xia, Z.

    1999-02-01

    The susceptibility of welded and unwelded samples of Al 5454 (UNS A95454) in the -O and -H34 tempers to pitting corrosion and stress corrosion cracking (SCC) in chloride solutions was studied. Welded samples were fabricated using the relatively new friction stir welding (FSW) process as well as a standard gas-tungsten arc welding process for comparison. Pitting corrosion was assessed through potentiodynamic polarization experiments. U-bend and slow strain rate tests were used to determine SCC resistance. The FSW samples exhibited superior resistance to pitting corrosion compared to the base metal and arc-welded samples. U-bend tests indicated adequate SCC resistance for the FSW samples. However, the FSW samples exhibited discontinuities that probably were associated with remnant boundaries of the original plates. These defects resulted in intermittent increased susceptibility to pitting and, particularly for Al 5454-H34 samples, poor mechanical properties in general.

  1. Microstructure Instability of Candidate Fuel Cladding Alloys: Corrosion and Stress Corrosion Cracking Implications

    NASA Astrophysics Data System (ADS)

    Jiao, Yinan; Zheng, Wenyue; Guzonas, David; Kish, Joseph

    2016-02-01

    This paper addresses some of the overarching aspects of microstructure instability expected from both high temperature and radiation exposure that could affect the corrosion and stress corrosion cracking (SCC) resistance of the candidate austenitic Fe-Cr-Ni alloys being considered for the fuel cladding of the Canadian supercritical water-cooled reactor (SCWR) concept. An overview of the microstructure instability expected by both exposures is presented prior to turning the focus onto the implications of such instability on the corrosion and SCC resistance. Results from testing conducted using pre-treated (thermally-aged) Type 310S stainless steel to shed some light on this important issue are included to help identify the outstanding corrosion resistance assessment needs.

  2. The effects of radiolysis on the corrosion and stress corrosion behavior of 316 stainless steels

    SciTech Connect

    Duquette, D.J.; Steiner, D.

    1993-09-01

    This program is focused on the corrosion, stress corrosion and corrosion fatigue behavior of Type 316 stainless steel (316SS) at 50, 90, and 130 C in high-purity water. Irradiated solution tests are performed using high-energy photon radiation. Purpose of this work is to determine the effects of radiolysis products on the environmental stability of 316SS in support of the ITER first wall/shield/blanket design. Preliminary results suggest that irradiation of pure water at 50 C results in a shift in the electrochemical potential for 316SS of approximately 100mV in the active direction and nearly an order of magnitude increase in the passive current density as compared to non-irradiated conditions. This proposal outlines a three-year program to develop corrosion design criteria for the use of 316SS in an ITER environment.

  3. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  4. Surface Chemistry and Structural Effects in the Stress Corrosion of Glass and Ceramic Materials.

    DTIC Science & Technology

    1986-03-31

    stress corrosion susceptibility, chemical effects during crack growth and the static fatigue limit. After a general discussion of chemical effects in...106 * CHAPTER V. Stress Corrosion of Sodium-Aluminosilicate Glasses: A Comparison of Small and Large Cracks ............. 123... crack growth behavior. It leads naturally to the conclusion that the composition dependence of the stress corrosion susceptibility is due to

  5. Chemical milling solution reveals stress corrosion cracks in titanium alloy

    NASA Technical Reports Server (NTRS)

    Braski, D. N.

    1967-01-01

    Solution of hydrogen flouride, hydrogen peroxide, and water reveals hot salt stress corrosion cracks in various titanium alloys. After the surface is rinsed in water, dried, and swabbed with the solution, it can be observed by the naked eye or at low magnification.

  6. EXPERT PANEL OVERSIGHT COMMITTEE ASSESSMENT OF FY2008 CORROSION AND STRESS CORROSION CRACKING SIMULANT TESTING PROGRAM

    SciTech Connect

    BOOMER KD

    2009-01-08

    The Expert Panel Oversight Committee (EPOC) has been overseeing the implementation of selected parts of Recommendation III of the final report, Expert Panel workshop for Hanford Site Double-Shell Tank Waste Chemistry Optimization, RPP-RPT-22126. Recommendation III provided four specific requirements necessary for Panel approval of a proposal to revise the chemistry control limits for the Double-Shell Tanks (DSTs). One of the more significant requirements was successful performance of an accelerated stress corrosion cracking (SCC) experimental program. This testing program has evaluated the optimization of the chemistry controls to prevent corrosion in the interstitial liquid and supernatant regions of the DSTs.

  7. External stress corrosion cracking (ESCC) of austenitic stainless steel

    SciTech Connect

    Takemoto, M.; Shinogaya, T.; Shirai, M.; Shonohara, T.

    1985-06-01

    Failure case studies, field inspections, and simulation tests were carried out to elucidate the following key parameters associated with widespread external stress corrosion cracking (ESCC): (1) effect of insulating material on ESCC frequency, (2) temperature range of ESCC susceptibility, (3) detrimental ions and their sources, (4) critical allowable ion concentration in insulation, and (5) effect of residual and thermal stresses on ESCC susceptibility. Countermeasures to ESCC, which are applicable to plants in service or planning, have been proposed.

  8. Stress corrosion cracking of duplex stainless steels in caustic solutions

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  9. Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

    NASA Astrophysics Data System (ADS)

    Canto Maya, Christian M.

    In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

  10. Effects of hot-salt stress corrosion on titanium alloys.

    NASA Technical Reports Server (NTRS)

    Gray, H. R.

    1972-01-01

    Susceptibility of titanium alloys to hot-salt stress-corrosion cracking increased as follows: Ti-2Al-11Sn-5Zr-1Mo-0.2Si (679), Ti-6Al-2Sn-4Zr-2Mo (6242), Ti-6Al-4V (64), Ti-6Al-4V-3Co (643), Ti-8Al-1Mo-1V (811), and Ti-13V-11Cr-3Al (13-11-3). The Ti-5Al-6Sn-2Zr-1Mo-0.25Si (5621S) alloy was both the least and most susceptible, depending on heat treatment. Such rankings can be drastically altered by heat-to-heat variations and processing conditions. Residual compressive stresses reduce susceptibility to stress-corrosion. Detection of substantial concentrations of hydrogen in all corroded alloys confirmed the generality of a previously proposed hydrogen embrittlement mechanism.

  11. Laser surface melting of aluminium alloy 6013 for improving stress corrosion and corrosion fatigue resistance

    NASA Astrophysics Data System (ADS)

    Xu, Wen-Long

    Laser surface treatment of aluminium alloy 6013, a relatively new high strength aluminium alloy, was conducted with the aim of improving the alloy's resistance to stress corrosion cracking and corrosion fatigue. In the first phase of this research, laser surface melting (LSM) of the alloy was conducted using an excimer laser. The microstructural changes induced by the laser treatment were studied in detail and characterised. The results showed that excimer LSM produced a relatively thin, non-dentritic planar re-melted layer which is largely free of coarse constituent particles and precipitates. The planar growth phenomenon was explained using the high velocity and high temperature gradient absolute stability criteria. The structure of the oxide and/or the nitride bearing film at the outmost surface of the re-melted layer was also characterised. The results of the electrochemical tests showed that the pitting corrosion resistance of the alloy could be greatly increased by excimer laser melting, especially when the alloy was treated in nitrogen gas: the corrosion current density of the N2-treated specimen was some two orders of magnitude lower than that of the air-treated specimen which was one order of magnitude lower than that of the untreated specimen. The effect of the outer surface oxide and/or nitride bearing film per se on pitting corrosion resistance was determined. The results of a Mott - Schottky analysis strongly suggest that the outer surface film, which exhibited the nature of an n-type semiconductor was responsible for the significant improvement of the corrosion resistance of the laser-treated material. Furthermore, the corrosion response of the surface film was modelled using equivalent circuits. Based on the results of the slow strain rate tensile (SSRT) and corrosion fatigue tests, the stress corrosion cracking and pitting corrosion fatigue behaviour of the excimer laser treated material was evaluated. The results of the SSRT test showed that, in

  12. Passive Films, Surface Structure and Stress Corrosion and Crevice Corrosion Susceptibility.

    DTIC Science & Technology

    1980-08-01

    with pure titanium ( 4 ], it is of interest to pursue the effects on titanium -palladium alloys, to evaluate their susceptibility to stress corrosion...cracking due to hydrogen embrittlement with the field ion microscope, and to compare the results with those previously obtained with pure titanium [ 4 ...characterized as 99.99+ percent pure, and was used in the previous field ion microscopy study of titanium [ 4 ], where it was found that strain annealing titanium

  13. Stress corrosion cracking of candidate waste container materials

    SciTech Connect

    Maiya, P.S.; Soppet, W.K.; Park, J.Y.; Kassner, T.F.; Shack, W.J.; Diercks, D.R.

    1990-11-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca Mountain site in Nevada. These materials are Type 304L stainless steel (SS), Type 316L SS, Incology 825, P-deoxidized Cu, Cu-30%Ni, and Cu-7% Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks, and to assess the relative resistance of these materials to stress corrosion cracking (SCC). A series of slow-strain-rate tests (SSRTs) in simulated Well J-13 water which is representative of the groundwater present at the Yucca Mountain site has been completed, and crack-growth-rate (CGR) tests are also being conducted under the same environmental conditions. 13 refs., 60 figs., 22 tabs.

  14. ZERODUR®: new stress corrosion data improve strength fatigue prediction

    NASA Astrophysics Data System (ADS)

    Hartmann, Peter; Kleer, Günter; Rist, Tobias

    2015-09-01

    The extremely low thermal expansion glass ceramic ZERODUR® finds more and more applications as sophisticated light weight structures with thin ribs or as thin shells. Quite often they will be subject to higher mechanical loads such as rocket launches or modulating wobbling vibrations. Designing such structures requires calculation methods and data taking into account their long term fatigue. With brittle materials fatigue is not only given by the material itself but to a high extent also by its surface condition and the environmental media especially humidity. This work extends the latest data and information gathered on the bending strength of ZERODUR® with new results concerning its long term behavior under tensile stress. The parameter needed for prediction calculations which combines the influences of time and environmental media is the stress corrosion constant n. Results of the past differ significantly from each other. In order to obtain consistent data the stress corrosion constant has been measured with the method comparing the breakage statistical distributions at different stress increase rates. For better significance the stress increase rate was varied over four orders of magnitude from 0.004 MPa/s to 40 MPa/s. Experiments were performed under normal humidity for long term earth bound applications and under nitrogen atmosphere as equivalent to dry environment occurring for example with telescopes in deserts and also equivalent to vacuum for space applications. As shown earlier the bending strength of diamond ground surfaces of ZERODUR® can be represented with a three parameter Weibull distribution. Predictions on the long term strength change of ZERODUR® structures under tensile stress are possible with reduced uncertainty if Weibull threshold strength values are considered and more reliable stress corrosion constant data are applied.

  15. Stress corrosion cracking of superplastically formed 7475 aluminum alloy

    SciTech Connect

    Tsai, T.C.; Chang, J.C.; Chuang, T.H.

    1997-10-01

    The effects of biaxial superplastic deformation and postforming heat treatment upon the stress corrosion cracking (SCC) of a fine-grained 7475Al alloy plate have been investigated. For all postforming tempered conditions, increasing the extent of superplastic deformation, which created more cavitations, would decrease the mechanical properties, the SCC resistance, and the corrosion resistance. The influence of cavitation on the decay of elongation of the superplastically formed workpieces is larger than that on the decay of its strength. Post-forming tempered by retrogression and reaging (RRA) treatment could effectively improve the SCC resistance of workpieces in postforming T6 temper while not sacrificing the strength. However, the benefit of improving the SCC resistance by means of the postforming RRA temper was decreased with increasing the extent of superplastic deformation, because the SCC susceptibility increased as the extent of superplastic deformation increased for each postforming tempered condition. The cavitation led to more anodic corrosion potential and pitting potential and to an increase in both corrosion current density and passive current density, which would increase the SCC susceptibility.

  16. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-12-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  17. Assessment of Stress in Physician Assistant Students

    ERIC Educational Resources Information Center

    Kuhn, Lisa; Kranz, Peter L.; Koo, Felix; Cossio, Griselda; Lund, Nick L.

    2005-01-01

    Twenty-seven full-time students within the Physician Assistant Studies Program at The University of Texas--Pan American were anonymously surveyed to determine their levels of stress while enrolled in their first semester. The majority of respondents reported that their stress levels at this point in the program tell within the moderate to…

  18. Investigation of corrosion and stress corrosion cracking in bolting materials on light water reactors

    SciTech Connect

    Czajkowski, C.J.

    1985-01-01

    Laboratory experiments performed at BNL have shown that the concentration of boric acid to a moist paste at approximately the boiling point of water can produce corrosion rates of the order of several tenths of an inch per year on bolting and piping materials, which values are consistent with service experience. Other failure evaluation experience has shown that primary coolant/lubricant interaction may lead to stress corrosion cracking (SCC) of steam generator manway studs. An investigation was also performed on eleven lubricants and their effects on A193 B7 and A540 B24 bolting materials. H/sub 2/S generation by the lubricants, coefficient of friction results and transgranular SCC of the bolting materials in steam are discussed. 13 refs.

  19. Stress-corrosion crack initiation and propagation behavior of Zircaloy-4 cladding under an iodine environment

    NASA Astrophysics Data System (ADS)

    Park, Sang Yoon; Kim, Jun Hwan; Lee, Myoung Ho; Jeong, Yong Hwan

    2008-01-01

    Iodine-induced stress-corrosion cracking (ISCC) properties and the associated ISCC process of Zircaloy-4 fuel cladding were evaluated. Cladding was heat-treated to have either stress-relieved (SR) or recrystallized (RX) microstructures, and then an internal pressurization with a smooth and pre-cracked specimen was performed at 350 °C, in an iodine environment. The results showed that the threshold stress-intensity factor ( KISCC) of the SR and RX Zircaloy-4 claddings were 3.3 and 4.8 MPa m 0.5, respectively. The crack propagation rate of the RX Zircaloy-4 was 10 times lower than that of the SR one. Crack initiation and propagation mechanisms of Zircaloy-4 claddings, which had different microstructures, were proposed by a grain-boundary pitting model and a pitting-assisted slip cleavage model; they showed reasonable results.

  20. Stress corrosion cracking of several high strength ferrous and nickel alloys

    NASA Technical Reports Server (NTRS)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  1. The corrosion and stress corrosion cracking behavior of a novel alumina-forming austenitic stainless steel in supercritical water

    NASA Astrophysics Data System (ADS)

    Sun, Hongying; Yang, Haijie; Wang, Man; Giron-Palomares, Benjamin; Zhou, Zhangjian; Zhang, Lefu; Zhang, Guangming

    2017-02-01

    The general corrosion and stress corrosion behavior of Fe-27Ni-15Cr-5Al-2Mo-0.4Nb alumina-forming austenitic (AFA) steel were investigated in supercritical water under different conditions. A double layer oxide structure was formed: a Fe-rich outer layer (Fe2O3 and Fe3O4) and an Al-Cr-rich inner layer. And the inner layer has a low growth rate with exposing time, which is good for improvement of corrosion resistance. Additionally, some internal nodular Al-Cr-rich oxides were also observed, which resulted in a local absence of inner layer. Stress corrosion specimens exhibited a combination of high strength, good ductility and low susceptibility. The stress strength and elongation was reduced by increasing temperature and amount of dissolved oxygen. In addition, the corresponding susceptibility was increased with decreased temperatures and increased oxygen contents.

  2. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  3. Overview of corrosion, corrosion protection, and stress-corrosion cracking of uranium and uranium alloys

    SciTech Connect

    Koger, J.W.

    1981-12-14

    This paper covers some basic definitions and provides some data. The 51 slides illustrates these definitions, crack initiation and propagation, sources of stress, types of specimens used for SCC, potentiostatic polarization, data for Mulberry and U-Nb alloys, effects of environment, and data for U-0.75 Ti and U-Mo alloys. (DLC)

  4. STRESS CORROSION OF HIGH STRENGTH STEELS AND ALLOYS; ARTIFICIAL ENVIRONMENT

    DTIC Science & Technology

    Ladish D6Ac, 300M, Vascojet 100, AM355 , PH15-7Mo, B120VCA, 4137Co, Rocoly 270, and Ardeform 301. U-bend stress corrosion tests are progressing on 4137...Co, AM355 115-8Mo. B120VCA, and Ardeform 301. Bent specimens of 4137 Co and AM 355 are still under test. No failures were observed on bent beam...specimens of AM355 (secondary direction) cold-rolled to 250, 261, 302 Kpsi strength levels. Little change was noted in the bent beam specimens of 4137 Co

  5. Stress Corrosion Crack Detection on HU-25 Guardian Aircraft

    SciTech Connect

    Blackmon, R.; Huffman, J.; Mello, C.W.; Moore, D.G.; Walkington, P.D.

    1999-02-17

    Several ultrasonic inspection methods were developed at the Federal Aviation Administration's Airworthiness Assurance NDI Validation Center (AANC) to easily and rapidly detect hidden stress corrosion cracks in all vertical windshield posts on the US Coast Guard (USCG) HU-25 Guardian aircraft. The inspection procedure locates cracks as small as 2.0 millimeters emanating from internal fastener holes and determines their length. A test procedure was developed and a baseline assessment of the USCG fleet was conducted. Inspection results on twenty-five aircraft revealed a good correlation with results made during subsequent structural disassembly and visual inspection.

  6. Stresses in ultrasonically assisted bone cutting

    NASA Astrophysics Data System (ADS)

    Alam, K.; Mitrofanov, A. V.; Bäker, M.; Silberschmidt, V. V.

    2009-08-01

    Bone cutting is a frequently used procedure in the orthopaedic surgery. Modern cutting techniques, such as ultrasonic assisted drilling, enable surgeons to perform precision operations in facial and spinal surgeries. Advanced understanding of the mechanics of bone cutting assisted by ultrasonic vibration is required to minimise bone fractures and to optimise the technique performance. The paper presents results of finite element simulations on ultrasonic and conventional bone cutting analysing the effects of ultrasonic vibration on cutting forces and stress distribution. The developed model is used to study the effects of cutting and vibration parameters (e.g. amplitude and frequency) on the stress distributions in the cutting region.

  7. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress... operator using direct assessment as an integrity assessment method to address stress corrosion cracking...

  8. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress... operator using direct assessment as an integrity assessment method to address stress corrosion cracking...

  9. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress... operator using direct assessment as an integrity assessment method to address stress corrosion cracking...

  10. Assessment of chances for external stress corrosion cracking in submarine pipelines

    SciTech Connect

    Mollan, R.; Eliassen, S.; Holt, T.; Ratkje, S.K.

    1982-11-08

    The possibility for stress corrosion cracking due to external environments to occur in submarine pipelines can not be excluded. The probability for stress corrosion to occur in submarine pipelines, however, considered to be for onshore pipelines mainly because calcareous deposits are expected to prevent buildup of the corrosive environment. Also the fact that the quality of surface preparation prior to coating for submarine pipelines normally is of a relatively high standard, contributes to reduce the probability for stresscorrosion cracking to occur.

  11. Cause of stress-corrosion cracking in pipe

    SciTech Connect

    Christman, T.K.; Beavers, J.A.

    1987-01-05

    Carbonate-bicarbonate has been identified as the environmental species responsible for stress-corrosion cracking (SCC) in the majority of studied field failures of natural-gas pipelines. Battelle Columbus Division, Columbus, Ohio, studied approximately 30 SCC field failures of natural-gas pipelines form a 20-year period beginning in 1965. The results of the study also reject hydroxide (caustic) as a significant factor in these failures. Stress-corrosion cracking in natural-gas transmission pipelines has been recognized as a serious problem for a number of years. But there remains considerable controversy concerning the environmental species responsible for the cracking. One opinion has held that carbonate-bicarbonate promotes cracking, while another attributes the cracking to hydroxide (caustic). This issue is important because the feasibility of mitigation procedures based on potential control depend upon the chemical species responsible for the cracking. Moreover, it is important for the laboratory studies aimed at SCC mitigation to simulate closely the field failures. Both carbonate/bicarbonate and caustic environments can result from application of cathodic protection to a pipeline. The cathodic current applied to the pipeline accelerates the rate of the reduction reactions occurring on the pipe surface, promoting generation of hydroxide.

  12. Analysis of Alloy 600 and X-750 stress corrosion cracks

    SciTech Connect

    Thompson, C.D.; Lewis, N.; Krasodomski, H.

    1993-06-01

    A few months ago, KAPL evidence supported the view that Primary or Pure Water Stress Corrosion Cracking (PWSCC) of Alloy 600 results from a hydrogen mechanism. Figure 1 shows an Analytical Electron Microscope (AEM) analysis of a stress corrosion crack (SCC) crack in an A600 split tube U-bend specimen exposed to primary water at 338{degree}C (640{degrees}F) for 462 days. The features which appear to confirm a hydrogen mechanism are: (1) A very narrow (< 200 {angstrom}) crack with a sharp tip, nearly free of deposits. (2) No evidence of severe plastic deformation in the region immediately ahead of the crack tip. (3) A line of small voids preceding the main crack tip, of which the largest is about 5 x 10{sup {minus}6} cm in length. Shen and Shewmon proposed that PWSCC of Alloy 600 occurs due to small microvoids ahead of a main crack tip. The hypothesis is that such voids result from pockets of methane gas formed by the reaction of atomic hydrogen with carbon in the base metal. The voids are about 10 x 10{sup {minus}6} cm diameter, approximately a factor of 2 larger than the largest voids.

  13. A Review of Stress-Corrosion Cracking and Corrosion Fatigue of Magnesium Alloys for Biodegradable Implant Applications

    NASA Astrophysics Data System (ADS)

    Jafari, Sajjad; Harandi, Shervin Eslami; Singh Raman, R. K.

    2015-05-01

    Magnesium (Mg) alloys have recently attracted great attention as potential biodegradable materials for temporary implant applications. It is essential for any implant material to have adequate resistance to cracking or fracture in actual body environments. The most important mechanisms by which implants may fail are stress corrosion cracking (SCC) and corrosion fatigue (CF). This article presents an overview of the current knowledge of SCC and CF of Mg alloys in chloride-containing corrosive environments including simulated body fluid (SBF) and the associated fracture mechanisms, as well as critical relevance to biodegradable implant applications.

  14. EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE SHELL TANKS

    SciTech Connect

    BROWN MH

    2008-11-13

    Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program.

  15. Characterization of the roles of electrochemistry, convection and crack chemistry in stress corrosion cracking

    SciTech Connect

    Andresen, P.L.; Young, L.M.

    1995-12-31

    Understanding the role of ionic current flow within a crack and near the crack tip is fundamental to modeling of environmentally assisted crack advance. Critical conceptual issues and models related to ionic current flow within cracks, and the associated ``crevice`` chemistry and metal oxidation that results, are presented and examined in the light of experimental evidence. Various advanced techniques have been developed to evaluate the roles of electrochemistry, transport, and crack chemistry in stress corrosion cracking, with emphasis on high temperature ``pure`` water. These include high resolution crack length measurement by dc potential drop performed simultaneously with microsampling, electrochemical microprobe mapping, microinjection of species, and micropolarization of the crack. Conceptual issues addressed include the importance of the corrosion potential vs. oxidant concentration, the absence of oxidants and associated low corrosion potential within cracks, the location and role of macrocell currents associated with potential gradients from differential aeration cells, the localized nature of the microcell currents associated with dissolution at the crack tip, the importance of pH and adsorbed species on repassivation and crack advance, and the role of convection in crack chemistry and crack advance. Correct concepts are shown to be an essential pre-cursor to quantitative modeling.

  16. Corrosion and Corrosion Control in Light Water Reactors

    NASA Astrophysics Data System (ADS)

    Gordon, Barry M.

    2013-08-01

    Serious corrosion problems have plagued the light water reactor (LWR) industry for decades. The complex corrosion mechanisms involved and the development of practical engineering solutions for their mitigation will be discussed in this article. After a brief overview of the basic designs of the boiling water reactor (BWR) and pressurized water reactor (PWR), emphasis will be placed on the general corrosion of LWR containments, flow-accelerated corrosion of carbon steel components, intergranular stress corrosion cracking (IGSCC) in BWRs, primary water stress corrosion cracking (PWSCC) in PWRs, and irradiation-assisted stress corrosion cracking (IASCC) in both systems. Finally, the corrosion future of both plants will be discussed as plants extend their period of operation for an additional 20 to 40 years.

  17. Environmental degradation and life time prediction of generator retaining rings subject to stress corrosion cracking

    SciTech Connect

    Speidel, M.O.; Magdowski, R.

    1995-12-31

    Retaining rings are among the most highly stressed components of generator rotors. There is a history of service failures of such retaining rings in both fossil fired and in nuclear power systems. The predominant failure mode is intergranular stress corrosion cracking. For a complete life time prediction it is necessary to know the effect of materials, stresses, and environments on nucleation, re-initiation, and growth of stress corrosion cracks. The present paper contributes information on the above topics. This includes time to failure measurements of stressed cylindrical tensile specimens in water and re-initiation measurements on components containing stress corrosion cracks which had been stopped by a more benign environment. Also included are fracture mechanics stress corrosion crack growth rate measurements in two different commercial retaining ring materials as a function of stress intensity. Conclusions are drawn with respect to materials choice, operating conditions, and inspection intervals.

  18. Role of Slip Mode on Stress Corrosion Cracking Behavior

    NASA Astrophysics Data System (ADS)

    Vasudevan, A. K.; Sadananda, K.

    2011-02-01

    In this article, we examine the effect of aging treatment and the role of planarity of slip on stress corrosion cracking (SCC) behavior in precipitation-hardened alloys. With aging, the slip mode can change from a planar slip in the underage (UA) to a wavy slip in the overage (OA) region. This, in turn, results in sharpening the crack tip in the UA compared to blunting in the OA condition. We propose that the planar slip enhances the stress concentration effects by making the alloys more susceptible to SCC. In addition, the planarity of slip enhances plateau velocities, reduces thresholds for SCC, and reduces component life. We show that the effect of slip planarity is somewhat similar to the effects of mechanically induced stress concentrations such as due to the presence of sharp notches. Aging treatment also causes variations in the matrix and grain boundary (GB) microstructures, along with typical mechanical and SCC properties. These properties include yield stress, work hardening rate, fracture toughness K IC , thresholds K Iscc, and steady-state plateau velocity ( da/ dt). The SCC data for a wide range of ductile alloys including 7050, 7075, 5083, 5456 Al, MAR M steels, and solid solution copper-base alloys are collected from the literature. Our assertion is that slip mode and the resulting stress concentration are important factors in SCC behavior. This is further supported by similar observations in many other systems including some steels, Al alloys, and Cu alloys.

  19. Corrosion, stress corrosion cracking, and electrochemistry of the iron and nickel base alloys in caustic environments

    SciTech Connect

    Koehler, R.; Beck, F. H.; Agrawal, A. K.; Soendjasmono, B.; Staehle, R. W.

    1980-02-01

    The electrochemical behavior of high purity (99.95% to 99.99%) iron in 0.6M NaCl and 1.0M Na/sub 2/SO/sub 4/ containing H/sub 2/S (50 ppM to 34,000 ppM) was studied using cyclic voltammetry, chronoamperometry, and slow scan rate polarization. Results have indicated that iron does undergo passivation in sulfate solutions containing H/sub 2/S. Iron dissolution depends on the presence of Cl/sup -/, the concentration of H/sub 2/S and solution pH. An equation is given that describes the anodic Tafel current densities. The slow strain rate test was used to evaluate the effect of electrode potential on the susceptibility of 2-1/4Cr, Mo steel to stress corrosion cracking in boiling 50% NaOH solution. Susceptibility decreased and general corrosion increased with increasing potentials. Failures contained a combination of ductile and brittle fracture. Time-to-failure was longest for controlled potentials of -700 and -600mV (Hg/HgO reference) in the -1100 to -400mV range used in this study.

  20. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress Corrosion Cracking Direct Assessment (SCCDA) is a process to assess a covered pipe segment for the...

  1. 49 CFR 192.929 - What are the requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Assessment for Stress Corrosion Cracking (SCCDA)? 192.929 Section 192.929 Transportation Other Regulations... requirements for using Direct Assessment for Stress Corrosion Cracking (SCCDA)? (a) Definition. Stress Corrosion Cracking Direct Assessment (SCCDA) is a process to assess a covered pipe segment for the...

  2. Cyclic stress effect on stress corrosion cracking of duplex stainless steel in chloride and caustic solutions

    NASA Astrophysics Data System (ADS)

    Yang, Di

    Duplex stainless steel (DSS) is a dual-phase material with approximately equal volume amount of austenite and ferrite. It has both great mechanical properties (good ductility and high tensile/fatigue strength) and excellent corrosion resistance due to the mixture of the two phases. Cyclic loadings with high stress level and low frequency are experienced by many structures. However, the existing study on corrosion fatigue (CF) study of various metallic materials has mainly concentrated on relatively high frequency range. No systematic study has been done to understand the ultra-low frequency (˜10-5 Hz) cyclic loading effect on stress corrosion cracking (SCC) of DSSs. In this study, the ultra-low frequency cyclic loading effect on SCC of DSS 2205 was studied in acidified sodium chloride and caustic white liquor (WL) solutions. The research work focused on the environmental effect on SCC of DSS 2205, the cyclic stress effect on strain accumulation behavior of DSS 2205, and the combined environmental and cyclic stress effect on the stress corrosion crack initiation of DSS 2205 in the above environments. Potentiodynamic polarization tests were performed to investigate the electrochemical behavior of DSS 2205 in acidic NaCl solution. Series of slow strain rate tests (SSRTs) at different applied potential values were conducted to reveal the optimum applied potential value for SCC to happen. Room temperature static and cyclic creep tests were performed in air to illustrate the strain accumulation effect of cyclic stresses. Test results showed that cyclic loading could enhance strain accumulation in DSS 2205 compared to static loading. Moreover, the strain accumulation behavior of DSS 2205 was found to be controlled by the two phases of DSS 2205 with different crystal structures. The B.C.C. ferrite phase enhanced strain accumulation due to extensive cross-slips of the dislocations, whereas the F.C.C. austenite phase resisted strain accumulation due to cyclic strain

  3. Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.

    1987-01-01

    The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

  4. Surface aspects of pitting and stress corrosion cracking

    NASA Technical Reports Server (NTRS)

    Truhan, J. S., Jr.; Hehemann, R. F.

    1977-01-01

    The pitting and stress corrosion cracking of a stable austenitic stainless steel in aqueous chloride environments were investigated using a secondary ion mass spectrometer as the primary experimental technique. The surface concentration of hydrogen, oxygen, the hydroxide, and chloride ion, magnesium or sodium, chromium and nickel were measured as a function of potential in both aqueous sodium chloride and magnesium chloride environments at room temperature and boiling temperatures. It was found that, under anodic conditions, a sharp increase in the chloride concentration was observed to occur for all environmental conditions. The increase may be associated with the formation of an iron chloride complex. Higher localized chloride concentrations at pits and cracks were also detected with an electron microprobe.

  5. Stress corrosion cracking susceptibility of 18 Ni maraging steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1974-01-01

    The stress corrosion cracking (SCC) resistance of 18Ni maraging steel (grades 200, 250, 300, and 350) was determined in 3.5 percent salt (NaCl) solution, synthetic sea water, high humidity, and outside MSFC atmosphere. All grades of the maraging steel were found to be susceptible to SCC in varying degrees according to their strengths, with the lowest strength steel (grade 200) being the least susceptible and the highest strength steel (grade 350), the most susceptible to SCC. The SCC resistance of 250 grade maraging steel was also evaluated in salt and salt-chromate solutions using fracture mechanics techniques. The threshold value, K sub SCC, was found to be approximately 44 MN/sq m square root m, (40 ksi square root in.) or 40 percent of the K sub Q value.

  6. Hierarchical petascale simulation framework for stress corrosion cracking

    NASA Astrophysics Data System (ADS)

    Vashishta, P.; Kalia, R. K.; Nakano, A.; Kaxiras, E.; Grama, A.; Lu, G.; Eidenbenz, S.; Voter, A. F.; Hood, R. Q.; Moriarty, J. A.; Yang, L. H.

    2008-07-01

    We are developing a scalable parallel and distributed computational framework consisting of methods, algorithms, and integrated software tools for multi-terascle-to-petascale simulations of stress corrosion cracking (SCC) with quantum-level accuracy. We have performed multimillion- to billion-atom molecular dynamics (MD) simulations of deformation, flow, and fracture in amorphous silica with interatomic potentials and forces validated by density functional theory (DFT) calculations. Optimized potentials have been developed to study sulfur embrittlement of nickel with multimillion-to-multibillion atom MD simulations based on DFT and temperature dependent model generalized pseudopotential theory. We have also developed a quasi-continuum method embedded with quantum simulations based on DFT to reach macroscopic length scales and an accelerated molecular dynamics scheme to reach macroscopic time scales in simulations of solid-fluid interfaces that are relevant to SCC. A hybrid MD and mesoscale lattice Boltzmann simulation algorithm is being designed to study fluid flow through cracks.

  7. Stress corrosion cracking susceptibility of irradiated Type 304 stainless steels

    SciTech Connect

    Chung, H.M.; Ruther, W.E.; Sanecki, J.E.; Kassner, T.F.

    1992-08-01

    Slow-strain-rate tensile tests and microstructural analysis by Auger electron spectroscopy were conducted on specimens of high- and commercial-purity (HP and CP) heats of Type 304 stainless steel obtained from neutron absorber tubes and a control blade sheath after irradiation up to 2.5 [times] 10[sup 2l] n[center dot]cm[sup [minus]2] (E > l MeV) in boiling water reactors (BWRs). The susceptibility of the HP absorber tubes to intergranular stress corrosion cracking (IGSCC) was higher than that of the CP absorber tubes or the CP control blade sheath. IGSCC susceptibilities of the BWR components could not be correlated to segregation impurities on grain boundaries. However for comparable fluence levels, Cr on grain-boundaries.

  8. Stress corrosion cracking susceptibility of irradiated Type 304 stainless steels

    SciTech Connect

    Chung, H.M.; Ruther, W.E.; Sanecki, J.E.; Kassner, T.F.

    1992-08-01

    Slow-strain-rate tensile tests and microstructural analysis by Auger electron spectroscopy were conducted on specimens of high- and commercial-purity (HP and CP) heats of Type 304 stainless steel obtained from neutron absorber tubes and a control blade sheath after irradiation up to 2.5 {times} 10{sup 2l} n{center_dot}cm{sup {minus}2} (E > l MeV) in boiling water reactors (BWRs). The susceptibility of the HP absorber tubes to intergranular stress corrosion cracking (IGSCC) was higher than that of the CP absorber tubes or the CP control blade sheath. IGSCC susceptibilities of the BWR components could not be correlated to segregation impurities on grain boundaries. However for comparable fluence levels, Cr on grain-boundaries.

  9. Stress corrosion cracking of welded Alloy 600 penetration mockups

    SciTech Connect

    Sarver, J.M.; Pathania, R.S.; Stuckey, K.; Fyfitch, S.; Gelpi, A.; Foucault, M.; Hunt, E.S.

    1995-12-31

    The primary water stress corrosion cracking (PWSCC) of Alloy 600 in components other than steam generators is a problem of increasing concern for nuclear power plants. Of greatest concern at the present time is the PWSCC of Alloy 600 vessel head penetrations. The common elements of these components are threefold: (1) the Alloy 600 material has a susceptible microstructure, (2) the Alloy 600 material is either a thick-walled tube or a bar which has been machined into a thick-walled tube, and (3) the Alloy 600 material has been welded into a structure such that high residual welding stresses exist in the postwelded Alloy 600 material. The objectives of the present program were to evaluate the PWSCC behavior of various configurations of welded Alloy 600 penetrations, and possible remedial measures which would prevent or retard PWSCC in these components. Mockups were instrumented to permit instantaneous remote sensing of through-wall cracking and were autoclave tested along with control C-rings in a doped steam environment. Following the test exposures, the mockups were split and examined to characterize the cracking morphology and the material microstructure. A Weibull distribution was used to analyze the time-to-failure results, and the observed cracking locations were compared to residual stress levels predicted by an elastic-plastic finite element analysis of the mockups.

  10. Thermally activated dislocation creep model for primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect

    Hall, M.M., Jr

    1995-12-31

    There is a growing awareness that awareness that environmentally assisted creep plays an important role in integranular stress corrosion cracking (IGSCC) of NiCrFe alloys in the primary coolant water environment of a pressurized water reactor (PWR). The expected creep mechanism is the thermally activated glide of dislocations. This mode of deformation is favored by the relatively low temperature of PWR operation combined with the large residual stresses that are most often identified as responsible for the SCC failure of plant components. Stress corrosion crack growth rate (CGR) equations that properly reflect the influence of this mechanism of crack tip deformation are required for accurate component life predictions. A phenomenological IGSCC-CGR model, which is based on an apriori assumption that the IGSCC-CGR is controlled by a low temperature dislocation creep mechanism, is developed in this report. Obstacles to dislocation creep include solute atoms such as carbon, which increase the lattice friction force, and forest dislocations, which can be introduced by cold prestrain. Dislocation creep also may be environmentally assisted due to hydrogen absorption at the crack tip. The IGSCC-CGR model developed here is based on an assumption that crack growth occurs by repeated fracture events occurring within an advancing crack-tip creep-fracture zone. Thermal activation parameters for stress corrosion cracking are obtained by fitting the CGR model to IGSCC-CGR data obtained on NiCrFe alloys, Alloy X-750 and Alloy 600. These IGSCC-CGR activation parameters are compared to activation parameters obtained from creep and stress relaxation tests. Recently reported CGR data, which exhibit an activation energy that depends on yield stress and the applied stress intensity factor, are used to benchmark the model. Finally, the effects of matrix carbon concentration, grain boundary carbides and absorbed hydrogen concentration are discussed within context of the model.

  11. Ultrasonic Impact Treatment to Improve Stress Corrosion Cracking Resistance of Welded Joints of Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Yu, J.; Gou, G.; Zhang, L.; Zhang, W.; Chen, H.; Yang, Y. P.

    2016-07-01

    Stress corrosion cracking is one of the major issues for welded joints of 6005A-T6 aluminum alloy in high-speed trains. High residual stress in the welded joints under corrosion results in stress corrosion cracking. Ultrasonic impact treatment was used to control the residual stress of the welded joints of 6005A-T6 aluminum alloy. Experimental tests show that ultrasonic impact treatment can induce compressive longitudinal and transverse residual stress in the welded joint, harden the surface, and increase the tensile strength of welded joints. Salt-fog corrosion tests were conducted for both an as-welded sample and an ultrasonic impact-treated sample. The surface of the treated sample had far fewer corrosion pits than that of the untreated sample. The treated sample has higher strength and lower tensile residual stress than the untreated sample during corrosion. Therefore, ultrasonic impact treatment is an effective technique to improve the stress corrosion cracking resistance of the welded joints of 6005A-T6 aluminum alloy.

  12. Fundamental understanding and life prediction of stress corrosion cracking in BWRs and energy systems

    SciTech Connect

    Andresen, P.L.; Ford, F.P.

    1998-03-01

    The objective of this paper is to present an approach for design and lifetime evaluation of environmental cracking based on experimental and fundamental modeling of the underlying processes operative in crack advance. In detailed this approach and its development and quantification for energy (hot water) systems, the requirements for a life prediction methodology will be highlighted and the shortcomings of the existing design and lifetime evaluation codes reviewed. Examples are identified of its use in a variety of cracking systems, such as stainless steels, low alloy steels, nickel base alloys, and irradiation assisted stress corrosion cracking in boiling water reactor (BWR) water, as well as preliminary use for low alloy steel and Alloy 600 in pressurized water reactors (PWRs) and turbine steels in steam turbines. Identification of the common aspects with environmental cracking in other hot water systems provides a secure basis for its extension to related energy systems. 166 refs., 49 figs.

  13. Modeling of Stress Corrosion Cracking for High Level Radioactive-Waste Packages

    SciTech Connect

    Lu, S C; Gordon, G M; Andresen, P L; Herrera, M L

    2003-06-20

    A stress corrosion cracking (SCC) model has been adapted for performance prediction of high level radioactive-waste packages to be emplaced in the proposed Yucca Mountain radioactive-waste repository. SCC is one form of environmentally assisted cracking due to three factors, which must be present simultaneously: metallurgical susceptibility, critical environment, and static (or sustained) tensile stresses. For waste packages of the proposed Yucca Mountain repository, the outer barrier material is Alloy 22, a highly corrosion resistant alloy, the environment is represented by the water film present on the surface of the waste package from dripping or deliquescence of soluble salts present in any surface deposits, and the stress is principally the weld induced residual stress. SCC has historically been separated into ''initiation'' and ''propagation'' phases. Initiation of SCC will not occur on a smooth surface if the surface stress is below a threshold value defined as the threshold stress. Cracks can also initiate at and propagate from flaws (or defects) resulting from manufacturing processes (such as welding). To account for crack propagation, the slip dissolution/film rupture (SDFR) model is adopted to provide mathematical formulas for prediction of the crack growth rate. Once the crack growth rate at an initiated SCC is determined, the time to through-wall penetration for the waste package can be calculated. The SDFR model relates the advance (or propagation) of cracks, subsequent to the crack initiation from bare metal surface, to the metal oxidation transients that occur when the protective film at the crack tip is continually ruptured and repassivated. A crack, however, may reach the ''arrest'' state before it enters the ''propagation'' phase. There exists a threshold stress intensity factor, which provides a criterion for determining if an initiated crack or pre-existing manufacturing flaw will reach the ''arrest'' state. This paper presents the research

  14. Sulfide stress corrosion study of a super martensitic stainless steel in H2S sour environments: Metallic sulfides formation and hydrogen embrittlement

    NASA Astrophysics Data System (ADS)

    Monnot, Martin; Nogueira, Ricardo P.; Roche, Virginie; Berthomé, Grégory; Chauveau, Eric; Estevez, Rafael; Mantel, Marc

    2017-02-01

    Thanks to their high corrosion resistance, super martensitic stainless steels are commonly used in the oil and gas industry, particularly in sour environments. Some grades are however susceptible to undergo hydrogen and mechanically-assisted corrosion processes in the presence of H2S, depending on the pH. The martensitic stainless steel EN 1.4418 grade exhibits a clear protective passive behavior with no sulfide stress corrosion cracking when exposed to sour environments of pH ≥ 4, but undergoes a steep decrease in its corrosion resistance at lower pH conditions. The present paper investigated this abrupt loss of corrosion resistance with electrochemical measurements as well as different physicochemical characterization techniques. Results indicated that below pH 4.0 the metal surface is covered by a thick (ca 40 μm) porous and defect-full sulfide-rich corrosion products layer shown to be straightforwardly related to the onset of hydrogen and sulfide mechanically-assisted corrosion phenomena.

  15. Novel methods and self-reinforced composite materials for assessment and prevention of mechanically assisted corrosion in modular implants

    NASA Astrophysics Data System (ADS)

    Ouellette, Eric S.

    Novel methods for assessing the electrochemical and micromechanical performance of modular tapers were evaluated, and self-reinforced composite materials were developed for their potential to prevent the onset of mechanically assisted corrosion in modular taper devices. A study of the seating and taper locking mechanics of modular taper samples was conducted, and the effect on taper engagement strength of seating load, loading rate, taper moisture, and taper design/material combination was studied. The load-displacement behavior was captured during seating, and the subsequent pull off load was correlated to seating displacement, seating energy, and seating load. The primary factor affecting taper engagement strength was seating load, and loading rate and design/material factors did not have a significant impact on the quality of the taper engagement. Next, the effect of variation of 7 different design, material, and surgical factors on the fretting corrosion and micromechanical behavior during incremental cyclic fretting corrosion testing was examined using a design of experiments matrix. Seating load and head offset length were the most influential factors affecting fretting corrosion, with low seating loads and high head offsets giving rise to increased currents during sequentially incremented cyclic loads. Poly(ether ether ketone) (PEEK) fibers were produced, and the effects of varying draw down ratio, molecular weight, and post-spinning treatment on the structural and mechanical properties of the fibers were studied. Highly drawn fibers showed the highest increase in molecular orientation and mechanical properties. PEEK fibers were then utilized in the design and fabrication of self-reinforced composite PEEK (SRC-PEEK) thin film composites, and self-reinforced composite ultra-high molecular weight polyethylene (SRC-PE) produced from Spectra fiber was also introduced. Pin on disk studies were employed to understand the potential of both of these SRC materials to

  16. The role of stress in self-ordered porous anodic oxide formation and corrosion of aluminum

    NASA Astrophysics Data System (ADS)

    Capraz, Omer Ozgur

    The phenomenon of plastic flow induced by electrochemical reactions near room temperature is significant in porous anodic oxide (PAO) films, charging of lithium batteries and stress-corrosion cracking (SCC). As this phenomenon is poorly understood, fundamental insight into flow from our work may provide useful information for these problems. In-situ monitoring of the stress state allows direct correlation between stress and the current or potential, thus providing fundamental insight into technologically important deformation and failure mechanisms induced by electrochemical reactions. A phase-shifting curvature interferometry was designed to investigate the stress generation mechanisms on different systems. Resolution of our curvature interferometry was found to be ten times more powerful than that obtained by state-of-art multiple deflectometry technique and the curvature interferometry helps to resolve the conflicting reports in the literature. During this work, formation of surface patterns during both aqueous corrosion of aluminum and formation of PAO films were investigated. Interestingly, for both cases, stress induced plastic flow controls the formation of surface patterns. Pore formation mechanisms during anodizing of the porous aluminum oxide films was investigated . PAO films are formed by the electrochemical oxidation of metals such as aluminum and titanium in a solution where oxide is moderately soluble. They have been used extensively to design numerous devices for optical, catalytic, and biological and energy related applications, due to their vertically aligned-geometry, high-specific surface area and tunable geometry by adjusting process variables. These structures have developed empirically, in the absence of understanding the process mechanism. Previous experimental studies of anodizing-induced stress have extensively focused on the measurement of average stress, however the measurement of stress evolution during anodizing does not provide

  17. Stress corrosion cracking of an aluminum alloy used in external fixation devices.

    PubMed

    Cartner, Jacob L; Haggard, Warren O; Ong, Joo L; Bumgardner, Joel D

    2008-08-01

    Treatment for compound and/or comminuted fractures is frequently accomplished via external fixation. To achieve stability, the compositions of external fixators generally include aluminum alloy components due to their high strength-to-weight ratios. These alloys are particularly susceptible to corrosion in chloride environments. There have been several clinical cases of fixator failure in which corrosion was cited as a potential mechanism. The aim of this study was to evaluate the effects of physiological environments on the corrosion susceptibility of aluminum 7075-T6, since it is used in orthopedic external fixation devices. Electrochemical corrosion curves and alternate immersion stress corrosion cracking tests indicated aluminum 7075-T6 is susceptible to corrosive attack when placed in physiological environments. Pit initiated stress corrosion cracking was the primary form of alloy corrosion, and subsequent fracture, in this study. Anodization of the alloy provided a protective layer, but also caused a decrease in passivity ranges. These data suggest that once the anodization layer is disrupted, accelerated corrosion processes occur.

  18. The mechanism of stress-corrosion cracking in 7075 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Jacobs, A. J.

    1970-01-01

    Various aspects of stress-corrosion cracking in 7075 aluminum alloy are discussed. A model is proposed in which the continuous anodic path along which the metal is preferentially attacked consists of two phases which alternate as anodes.

  19. Fluoropolymer barriers to stress corrosion in optical fibers

    NASA Astrophysics Data System (ADS)

    Klinger, L.; Griffith, J. R.

    1982-06-01

    Organic polymer coatings play a critical role in determining the overall performance of optical fibers. They protect the very fine silica glass core from abrasive damage and environmental effects such as stress induced corrosion. In addition they act as a buffer in reducing the sensitivity of the optical fiber to microbending loss. In designing a coating system for optical fibers it is necessary to strike a balance between two factors: a soft compliant enclosure that acts as a buffer in masking the nonuniform surface of the glass and a hard enclosure to act as a stiffener and make the fiber resistant to the environmental surface. These requirements are best suited by using a photocured polyfluoropolyolacrylate of reduced crosslink density as a primary coating and the high modulus fluoroepoxy resin as a secondary coating. Although it is possible to lower the glass transition and modulus of the fluoroepoxy system, the longer cure times required for heat curing systems, make them less attractive as a primary coating. Also the superior surface properties of the fluoroepoxy suggest themselves for use as an external coating.

  20. Atmospheric stress corrosion cracking of a superplastic 7475 aluminum alloy

    SciTech Connect

    Tsai, T.C.; Chuang, T.H.

    1996-09-01

    The influence of different heat treatments upon the atmospheric stress corrosion cracking (SCC) of fine-grained 7475 Al-alloy plates has been investigated. The small size of the matrix precipitates and grain-boundary precipitates (GBPs) was found to be the main cause of atmospheric SCC susceptibility. Increasing the size of the matrix precipitates and GBPs by increasing the degree of aging could improve the atmospheric SCC resistance. The size of the matrix precipitates was the major factor affecting the atmospheric SCC resistance when GBPs were larger than a critical size that could nucleate hydrogen bubbles. However, if the size of the GBPs was smaller than this critical size, the improvement of atmospheric SCC resistance due to grain refinement, resulting from a more homogeneous slip mode, could not be obtained because hydrogen embrittlement became serious. By measuring the electrical conductivity, the influence of matrix precipitates, but not that of GBPs, on SCC susceptibility could be obtained. Retrogression and reaging (RRA) treatment could effectively improve the atmospheric SCC resistance of T6 temper because RRA temper could produce larger sizes of both the matrix precipitates and GBPs than could T6 tempered condition.

  1. Ultrasonic inspection reliability for intergranular stress corrosion cracks

    SciTech Connect

    Heasler, P G; Taylor, T T; Spanner, J C; Doctor, S R; Deffenbaugh, J D

    1990-07-01

    A pipe inspection round robin entitled Mini-Round Robin'' was conducted at Pacific Northwest Laboratory from May 1985 through October 1985. The research was sponsored by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research under a program entitled Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors.'' The Mini-Round Robin (MRR) measured the intergranular stress corrosion (GSC) crack detection and sizing capabilities of inservice inspection (ISI) inspectors that had passed the requirements of IEB 83-02 and the Electric Power Research Institute (EPRI) sizing training course. The MRR data base was compared with an earlier Pipe Inspection Round Robin (PIRR) that had measured the performance of inservice inspection prior to 1982. Comparison of the MRR and PIRR data bases indicates no significant change in the inspection capability for detecting IGSCC. Also, when comparing detection of long and short cracks, no difference in detection capability was measured. An improvement in the ability to differentiate between shallow and deeper IGSCC was found when the MRR sizing capability was compared with an earlier sizing round robin conducted by the EPRI. In addition to the pipe inspection round robin, a human factors study was conducted in conjunction with the Mini-Round Robin. The most important result of the human factors study is that the Relative Operating Characteristics (ROC) curves provide a better methodology for describing inspector performance than only probability of detection (POD) or single-point crack/no crack data. 6 refs., 55 figs., 18 tabs.

  2. Stress Corrosion Cracking in Polymer Matrix Glass Fiber Composites

    NASA Astrophysics Data System (ADS)

    Kosak, Jonathan

    With the use of Polymer Matrix Glass Fiber Composites ever expanding, understanding conditions that lead to failure before expected service life is of increasing importance. Stress Corrosion Cracking (SCC) has proven to be one such example of conditions found in use in high voltage transmission line applications that leads to brittle fracture of polymer matrix composites. SCC has been proven to be the result of acid buildup on the lines due to corona discharges and water buildup. This acid leaches minerals from the fibers, leading to fracture at low loads and service life. In order to combat this problem, efforts are being made to determine which composites have greater resistance to SCC. This study was used to create a methodology to monitor for damage during SCC and classify damage by mechanism type (matrix cracking and fiber breaking) by using 4-point SCC bend testing, 3-point bend testing, a forward predictive model, unique post processing techniques, and microscopy. This would allow a classification in composite resistance to SCC as well as create a methodology for future research in this field. Concluding this study, only matrix cracking was able to be fully classified, however, a methodology was developed for future experimentation.

  3. Interference fits and stress-corrosion failure. [aircraft parts fatigue life analysis

    NASA Technical Reports Server (NTRS)

    Hanagud, S.; Carter, A. E.

    1976-01-01

    It is pointed out that any proper design of interference fit fastener, interference fit bushings, or stress coining processes should consider both the stress-corrosion susceptibility and fatigue-life improvement together. Investigations leading to such a methodology are discussed. A service failure analysis of actual aircraft parts is considered along with the stress-corrosion susceptibility of cold-working interference fit bushings. The optimum design of the amount of interference is considered, giving attention to stress formulas and aspects of design methodology.

  4. Effect of stress corrosion cracking on integrity and remaining life of natural gas pipelines

    SciTech Connect

    Jaske, C.E.; Beavers, J.A.; Harle, B.A.

    1996-08-01

    External stress-corrosion cracking of pipelines is a serious problem for the gas transmission industry. Longitudinal cracks initiate on the outside surface of the pipe and link up to form flaws that, in some cases, can lead to pipe rupture. This paper presents a model that quantifies the effect of stress-corrosion cracking on pipe failure stress. The model is an extension of those that have been developed for oil and gas pipelines and considers both flow-stress and fracture-toughness dependent failure modes. A methodology also is presented to calculate the remaining life of a pipeline containing flaws of known size.

  5. Synthetic sea water - An improved stress corrosion test medium for aluminum alloys

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1973-01-01

    A major problem in evaluating the stress corrosion cracking resistance of aluminum alloys by alternate immersion in 3.5 percent salt (NaCl) water is excessive pitting corrosion. Several methods were examined to eliminate this problem and to find an improved accelerated test medium. These included the addition of chromate inhibitors, surface treatment of specimens, and immersion in synthetic sea water. The results indicate that alternate immersion in synthetic sea water is a very promising stress corrosion test medium. Neither chromate inhibitors nor surface treatment (anodize and alodine) of the aluminum specimens improved the performance of alternate immersion in 3.5 percent salt water sufficiently to be classified as an effective stress corrosion test method.

  6. Determination of Stress-Corrosion Cracking in Aluminum-Lithium Alloy ML377

    NASA Technical Reports Server (NTRS)

    Valek, Bryan C.

    1995-01-01

    The use of aluminum-lithium alloys for aerospace applications is currently being studied at NASA Langley Research Center's Metallic Materials Branch. The alloys in question will operate under stress in a corrosive environment. These conditions are ideal for the phenomena of Stress-Corrosion Cracking (SCC) to occur. The test procedure for SCC calls for alternate immersion and breaking load tests. These tests were optimized for the lab equipment and materials available in the Light Alloy lab. Al-Li alloy ML377 specimens were then subjected to alternate immersion and breaking load tests to determine residual strength and resistance to SCC. Corrosion morphology and microstructure were examined under magnification. Data shows that ML377 is highly resistant to stress-corrosion cracking.

  7. Environmental stress-corrosion cracking of fiberglass: lessons learned from failures in the chemical industry.

    PubMed

    Myers, T J; Kytömaa, H K; Smith, T R

    2007-04-11

    Fiberglass reinforced plastic (FRP) composite materials are often used to construct tanks, piping, scrubbers, beams, grating, and other components for use in corrosive environments. While FRP typically offers superior and cost effective corrosion resistance relative to other construction materials, the glass fibers traditionally used to provide the structural strength of the FRP can be susceptible to attack by the corrosive environment. The structural integrity of traditional FRP components in corrosive environments is usually dependent on the integrity of a corrosion-resistant barrier, such as a resin-rich layer containing corrosion resistant glass fibers. Without adequate protection, FRP components can fail under loads well below their design by an environmental stress-corrosion cracking (ESCC) mechanism when simultaneously exposed to mechanical stress and a corrosive chemical environment. Failure of these components can result in significant releases of hazardous substances into plants and the environment. In this paper, we present two case studies where fiberglass components failed due to ESCC at small chemical manufacturing facilities. As is often typical, the small chemical manufacturing facilities relied largely on FRP component suppliers to determine materials appropriate for the specific process environment and to repair damaged in-service components. We discuss the lessons learned from these incidents and precautions companies should take when interfacing with suppliers and other parties during the specification, design, construction, and repair of FRP components in order to prevent similar failures and chemical releases from occurring in the future.

  8. Investigation into the stress corrosion cracking properties of AA2099, an aluminum-lithium-copper alloy

    NASA Astrophysics Data System (ADS)

    Padgett, Barbara Nicole

    Recently developed Al-Li-Cu alloys show great potential for implementation in the aerospace industry because of the attractive mix of good mechanical properties and low density. AA2099 is an Al-Li-Cu alloy with the following composition Al-2.69wt%Cu-1.8wt%Li-0.6wt%Zn-0.3wt%Mg-0.3wt%Mn-0.08wt%Zr. The environmental assisted cracking and localized corrosion behavior of the AA2099 was investigated in this thesis. The consequences of uncontrolled grain boundary precipitation via friction stir welding on the stress corrosion cracking (SCC) behavior of AA2099 was investigated first. Using constant extension rate testing, intergranular corrosion immersion experiments, and potentiodynamic scans, the heat-affected zone on the trailing edge of the weld (HTS) was determined to be most susceptible of the weld zones. The observed SCC behavior for the HTS was linked to the dissolution of an active phase (Al2CuLi, T1) populating the grain boundary. It should be stated that the SCC properties of AA2099 in the as-received condition were determined to be good. Focus was then given to the electrochemical behavior of precipitate phases that may occupy grain and sub-grain boundaries in AA2099. The grain boundary micro-chemistry and micro-electrochemistry have been alluded to within the literature as having significant influence on the SCC behavior of Al-Li-Cu alloys. Major precipitates found in this alloy system are T1 (Al 2CuLi), T2 (Al7.5Cu4Li), T B (Al6CuLi3), and theta (Al2 Cu). These phases were produced in bulk form so that the electrochemical nature of each phase could be characterized. It was determined T1 was most active electrochemically and theta was least. When present on grain boundaries in the alloy, electrochemical behavior of the individual precipitates aligned with the observed corrosion behavior of the alloy (e.g. TB was accompanied by general pitting corrosion and T 1 was accompanied by intergranular corrosion attack). In addition to the electrochemical behavior of

  9. Microstructural and Stress Corrosion Cracking Characteristics of Austenitic Stainless Steels Containing Silicon

    NASA Astrophysics Data System (ADS)

    Andresen, Peter L.; Chou, Peter H.; Morra, Martin M.; Lawrence Nelson, J.; Rebak, Raul B.

    2009-12-01

    Austenitic stainless steels (SSs) core internal components in nuclear light water reactors (LWRs) are susceptible to irradiation-assisted stress corrosion cracking (IASCC). One of the effects of irradiation is the hardening of the SS and a change in the dislocation distribution in the alloy. Irradiation may also alter the local chemistry of the austenitic alloys; for example, silicon may segregate and chromium may deplete at the grain boundaries. The segregation or depletion phenomena at near-grain boundaries may enhance the susceptibility of these alloys to environmentally assisted cracking (EAC). The objective of the present work was to perform laboratory tests in order to better understand the role of Si in the microstructure, properties, electrochemical behavior, and susceptibility to EAC of austenitic SSs. Type 304 SS can dissolve up to 2 pct Si in the bulk while maintaining a single austenite microstructure. Stainless steels containing 12 pct Cr can dissolve up to 5 pct bulk Si while maintaining an austenite structure. The crack growth rate (CGR) results are not conclusive about the effect of the bulk concentration of Si on the EAC behavior of SSs.

  10. Influence of precracked specimen configuration and starting stress intensity on the stress corrosion cracking of 4340 steel

    NASA Technical Reports Server (NTRS)

    Lisagor, W. B.

    1984-01-01

    Since the pioneer work of Brown (1966), precracked specimens and related fracture mechanics analyses have been extensively used to study stress corrosion cracking. Certain questions arose in connection with initial attempts to prepare standardized recommended practices by ASTM Committee G-1 on Corrosion of Metals. These questions were related to adequacy of test control as it pertains to acceptable limits of variability, and to validity of expressions for stress intensity and crack-surface displacements for both specimen configurations. An interlaboratory test program, was, therefore, planned with the objective to examine the validity of KIscc testing for selected specimen configurations, materials,and environmental systems. The results reported in the present paper include details of a single laboratory test program. The program was conducted to determine if the threshold value of stress intensity for onset and arrest of stress corrosion cracking was independent for the two specimen configurations examined.

  11. Crack initiation and propagation behavior of zirconium cladding under an environment of iodine-induced stress corrosion

    NASA Astrophysics Data System (ADS)

    Park, Sang Yoon; Kim, Jun Hwan; Choi, Byung Kwon; Jeong, Yong Hwan

    2007-04-01

    Tests of iodine-induced stress corrosion cracking (ISCC) were carried out to elucidate the initiation and propagation of cracks in the claddings of zirconium alloys. Zircaloy-4 cladding and Nb-contained zirconium cladding were pressurized with and without a pre-cracked state at 350°C in an iodine environment. The results show that pitting nucleation and growth play an important role in initiating ISCC. Pits preferentially grow and agglomerate around the grain boundary, where the number of pits increases with the iodine concentration and the hoop stress of the claddings. A model of grain-boundary pitting coalescence and a model of pitting-assisted slip cleavage, which were proposed to clearly elucidate the crack initiation and propagation process under ISCC, produce reasonable results. The Nb-contained zirconium cladding exhibits higher ISCC resistance than Zircaloy-4 from the standpoint of a higher threshold stress-intensity factor and a lower crack propagation rate.

  12. Residual strain change resulting from stress corrosion in Carrara marble

    NASA Astrophysics Data System (ADS)

    Voigtlaender, Anne; Leith, Kerry; Krautblatter, Michael

    2016-04-01

    Residual stresses and strains have been shown to play a fundamental role in determining the elastic behavior of engineering materials, yet the effect of these strains on brittle and elastic behavior of rocks remains unclear. In order to evaluate the impact of stored elastic strains on fracture propagation in rock, we undertook a four-month-long three-point bending test on three large 1100 x 100 x 100 mm Carrara Marble samples. This test induced stable low stress conditions in which strains were concentrated at the tip of a saw cut and pre-cracked notch. A corrosive environment was created at the tip of the notch on two samples (M2 and M4) by dripping calcite saturated water (pH ~ 7.5-8). Sample M5 was loaded in the same way, but kept dry. Samples were unloaded prior to failure, and along with an additional non-loaded reference sample (M0), cored into cylindrical subsamples (ø = 50 mm, h = 100 mm) before being tested for changes in residual elastic strains at the SALSA neutron diffractometer at the Institute Laue-Langevin (ILL), Grenoble, France. Three diffraction peaks corresponding to crystallographic planes hkl (110), (104) and (006) were measured in all three spatial directions relative to the notch. Shifts in the diffraction peak position (d) with respect to a strain free state are indicative of intergranular strain, while changes in the width of the peak (FWHM) reflect changes in intragranular strain. We observe distinctly different patterns in residual and volumetric strains in hkℓ (104) and (006) for the dry M5 and wet tested samples (M2 and M4) indicating the presence of water changes the deformation mechanism, while (110) is strained in compression around 200 μstrain in all samples. A broadening of the diffraction peaks (006) and (110) in front of the crack tip is observed in M2 and M4, while M5 shows no changes in the peak width throughout the depth of the sample. We suggest water present at the crack tip increased the rate of corrosion, allowing a

  13. Propagation of stress corrosion cracks in alpha-brasses

    SciTech Connect

    Beggs, Dennis Vinton

    1981-01-01

    Transgranular and intergranular stress corrosion cracks were investigated in alpha-brasses in a tarnishing ammoniacal solution. Surface observation indicated that the transgranular cracks propagated discontinuously by the sudden appearance of a fine crack extending several microns ahead of the previous crack tip, often associated with the detection of a discrete acoustic emission (AE). By periodically increasing the deflection, crack front markings were produced on the resulting fracture surfaces, showing that the discontinuous propagation of the crack trace was representative of the subsurface cracking. The intergranular crack trace appeared to propagate continuously at a relatively blunt crack tip and was not associated with discrete AE. Under load pulsing tests with a time between pulses, ..delta..t greater than or equal to 3 s, the transgranular fracture surfaces always exhibited crack front markings which corresponded with the applied pulses. The spacing between crack front markings, ..delta..x, decreased linearly with ..delta..t. With ..delta..t less than or equal to 1.5 s, the crack front markings were in a one-to-one correspondence with applied pulses only at relatively long crack lengths. In this case, ..delta..x = ..delta..x* which approached a limiting value of 1 ..mu..m. No crack front markings were observed on intergranular fracture surfaces produced during these tests. It is concluded that transgranular cracking occurs by discontinuous mechanical fracture of an embrittled region around the crack tip, while intergranular cracking results from a different mechanism with cracking occurring via the film-rupture mechanism.

  14. Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening

    NASA Astrophysics Data System (ADS)

    Sundar, R.; Ganesh, P.; Kumar, B. Sunil; Gupta, R. K.; Nagpure, D. C.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Singh, Bijendra

    2016-09-01

    The paper describes an experimental study aimed at suppressing stress corrosion cracking susceptibility of machined 304L stainless steel specimens through laser shock peening. The study also evaluates a new approach of oblique laser shock peening to suppress stress corrosion cracking susceptibility of internal surface of type 304L stainless steel tube. The results of the study, performed with an indigenously developed 2.5 J/7 ns Nd:YAG laser, demonstrated that laser shock peening effectively suppresses chloride stress corrosion cracking susceptibility of machined surface of type 304L stainless steel. In the investigated range of incident laser power density (3.2-6.4 GW/cm2), machined specimens peened with power density of 4.5 and 6.4 GW/cm2 displayed lower stress corrosion cracking susceptibility considerably than those treated with 3.2 and 3.6 GW/cm2 in boiling magnesium chloride test. Oblique laser shock peening, performed on machined internal surface of a type 304L stainless steel tube (OD = 111 mm; ID = 101 mm), was successful in introducing residual compressive surface stresses which brought about significant suppression of its stress corrosion cracking susceptibility. The technique of oblique laser shock peening, in spite of its inherent limitations on the length of peened region being limited by tube internal diameter and the need for access from both the sides, presents a simplified approach for peening internal surface of small tubular components.

  15. Nonlinear Rayleigh waves to detect initial damage leading to stress corrosion cracking in carbon steel

    NASA Astrophysics Data System (ADS)

    Matlack, K. H.; Kim, J.-Y..; Jacobs, L. J.; Qu, J.; Singh, P. M.

    2012-05-01

    This research experimentally investigates second harmonic generation of Rayleigh waves propagating through carbon steel samples damaged in a stress corrosion environment. Damage from stress corrosion cracking is of major concern in nuclear reactor tubes and in gas and fuel transport pipelines. For example, certain types of stress corrosion cracking (SCC) account for more failures in steam generator tubes than most other damage mechanisms, yet these cracks do not initiate until late in the structure's life. Thus, there is a need to be able to measure the damage state prior to crack initiation, and it has been shown that the acoustic nonlinearity parameter - the parameter associated with second harmonic generation - is sensitive to microstructural evolution. In this work, samples are immersed in a sodium carbonate-bicarbonate solution, which typically forms in the soil surrounding buried pipelines affected by SCC, and held at yield stress for 5-15 days to the onset of stress corrosion cracking. Measurements of second harmonic generation with Rayleigh waves are taken intermittently to relate cumulative damage prior to macroscopic cracking to nonlinear wave propagation. Experimental results showing changes in second harmonic generation due to stress corrosion damage are presented.

  16. Hydrogen Assisted Cracking and Corrosion of Some Highly Corrosion Resistant Alloys

    DTIC Science & Technology

    1990-01-01

    in hydrogenation cells where metal electrocatalysts such as Ni are used, in hydrogen energy producing plants. andi in environments where hydrogen...determining the solubilaty. ditlusivity. nonsaturable saturable trap parameters (5). and how deformatior creates high binding energy traps for hvdroeen (41...been shown by low energy clectron diffraction [LEEl)) studies 051 ). Surface adsorption of hydrogen may also lower the fracture stress and cause HIE

  17. Laser Peening of Alloy 600 to Improve Intergranular Stress Corrosion Cracking Resistance in Power Plants

    SciTech Connect

    Chen, H; Rankin, J; Hackel, L; Frederick, G; Hickling, J; Findlan, S

    2004-04-20

    Laser peening is an emerging modern process that impresses a compressive stress into the surface of metals or alloys. This treatment can reduce the rate of intergranular stress corrosion cracking and fatigue cracking in structural metals or Alloy 600 needed for nuclear power plants.

  18. Effect of Variable Stress Intensity Factor on Hydrogen Environment Assisted Cracking

    NASA Astrophysics Data System (ADS)

    Hall, M. M.

    2011-02-01

    Fitness-for-service evaluations of engineered components that are subject to environment assisted cracking (EAC) often require analyses of potentially large crack extensions through regions of variable stress intensity. However, there are few EAC data and models that directly address the effects of variable stress intensity factor on EAC crack growth. The model developed here is used to evaluate stress corrosion cracking (SCC) data that were obtained on a high-strength beta-titanium alloy under conditions of variable crack mouth opening displacement (CMOD) rate. SCC of this Ti alloy in ambient temperature, near-neutral NaCl aqueous solution is thought to be due to hydrogen environment assisted cracking (HEAC). As the model equations developed here do not admit to a closed form solution for crack velocity as a function of applied stress intensity factor, K, a semiquantitative graphical solution is used to rationalize the crack growth data. The analyses support a previous suggestion that the observed crack growth rate behavior can be attributed to the effect of crack tip strain rate on rates of mechanical disruption and repair of an otherwise protective crack tip oxide film. Model elements introduced here to HEAC modeling include (1) an expression relating corrosion-active surface area to crack tip strain rate and repassivation rate, (2) an expression relating the critical grain boundary hydrogen to the applied stress intensity factor, and (3) an expression relating CTSR to both applied and crack advance strain rate components. Intergranular crack advance is modeled assuming diffusive segregation of corrosion-generated hydrogen to grain boundary trap sites causing embrittlement of the fracture process zone (FPZ). The model equations developed here provide a quantitative basis for understanding the physical significance of K-variation effects and, with additional development, will provide an engineering tool for analysis of crack growth in a variable K field.

  19. The relative stress-corrosion-cracking susceptibility of candidate aluminum-lithium alloys for aerospace applications

    NASA Technical Reports Server (NTRS)

    Pizzo, P. P.

    1982-01-01

    Stress corrosion tests of Al-Li-Cu powder metallurgy alloys are described. Alloys investigated were Al-2.6% Li-1.4% and Al-2.6% Li-1.4% Cu-1.6% Mg. The base properties of the alloys were characterized. Process, heat treatment, and size/orientational effects on the tensile and fracture behavior were investigated. Metallurgical and electrochemical conditions are identified which provide reproducible and controlled parameters for stress corrosion evaluation. Preliminary stress corrosion test results are reported. Both Al-Li-Cu alloys appear more susceptible to stress corrosion crack initiation than 7075-T6 aluminum, with the magnesium bearing alloy being the most susceptible. Tests to determine the threshold stress intensity for the base and magnesium bearing alloys are underway. Twelve each, bolt loaded DCB type specimens are under test (120 days) and limited crack growth in these precracked specimens has been observed. General corrosion in the aqueous sodium chloride environment is thought to be obscuring results through crack tip blunting.

  20. Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

    NASA Astrophysics Data System (ADS)

    Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

    2010-10-01

    It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

  1. Mechanical load-assisted dissolution of metallic implant surfaces: influence of contact loads and surface stress state.

    PubMed

    Mitchell, Andrew; Shrotriya, Pranav

    2008-03-01

    Mechanical load-assisted dissolution is identified as one of the key mechanisms governing material removal in fretting and crevice corrosion of biomedical implants. In the current study, material removal on a stressed surface of cobalt-chromium-molybdenum (CoCrMo) subjected to single asperity contact is investigated in order to identify the influence of contact loads and in-plane stress state on surface damage mechanisms. The tip of an atomic force microscope is used as a well-characterized "asperity" to apply controlled contact forces and mechanically stimulate the loaded specimen surface in different aqueous environments from passivating to corroding. The volume of the material removed is measured to determine the influence of contact loads, in-plane stresses and the environment on the material dissolution rate. Experimental results indicate that surface damage is initiated at all the contact loads studied and as expected in a wear situation, removal rate increases with increase in contact loads. Removal rates display a complex dependence on residual stresses and the environment. In a passivating environment, the material removal rate is linearly dependent on the stress state such that surface damage is accelerated under compressive stresses and suppressed under tensile stresses. In a corrosive environment, the dissolution rate demonstrates a quadratic dependence on stress, with both compressive and tensile stresses accelerating material dissolution. A surface damage mechanism based on stress-assisted dissolution is proposed to elucidate the experimental observations.

  2. Assessing corrosion problems in photovoltaic cells via electrochemical stress testing

    NASA Technical Reports Server (NTRS)

    Shalaby, H.

    1985-01-01

    A series of accelerated electrochemical experiments to study the degradation properties of polyvinylbutyral-encapsulated silicon solar cells has been carried out. The cells' electrical performance with silk screen-silver and nickel-solder contacts was evaluated. The degradation mechanism was shown to be electrochemical corrosion of the cell contacts; metallization elements migrate into the encapsulating material, which acts as an ionic conducting medium. The corrosion products form a conductive path which results in a gradual loss of the insulation characteristics of the encapsulant. The precipitation of corrosion products in the encapsulant also contributes to its discoloration which in turn leads to a reduction in its transparency and the consequent optical loss. Delamination of the encapsulating layers could be attributed to electrochemical gas evolution reactions. The usefulness of the testing technique in qualitatively establishing a reliability difference between metallizations and antireflection coating types is demonstrated.

  3. Effect of initial hydrogen content of a titanium alloy on susceptibility to hot salt stress corrosion.

    NASA Technical Reports Server (NTRS)

    Gray, H. R.

    1972-01-01

    The influence of the initial hydrogen content of a titanium alloy on subsequent resistance to hot salt stress corrosion embrittlement and cracking was investigated. A Ti-8Al-1Mo-1V alloy was tested in four conditions: mill annealed (70 ppm H), duplex annealed (70 ppm H), vacuum annealed to an intermediate (36 ppm H) and a low (9 ppm H) hydrogen level. Material annealed at 650 C (duplex condition) exhibited resistance to hot salt stress corrosion superior to that exhibited by material in the mill annealed condition. Reduction of the alloy hydrogen content from 70 to as low as 9 ppm did not influence resistance to hot salt stress corrosion embrittlement or cracking.

  4. The contribution of activated processes to Q. [stress corrosion cracking in seismic wave attenuation

    NASA Technical Reports Server (NTRS)

    Spetzler, H. A.; Getting, I. C.; Swanson, P. L.

    1980-01-01

    The possible role of activated processes in seismic attenuation is investigated. In this study, a solid is modeled by a parallel and series configuration of dashpots and springs. The contribution of stress and temperature activated processes to the long term dissipative behavior of this system is analyzed. Data from brittle rock deformation experiments suggest that one such process, stress corrosion cracking, may make a significant contribution to the attenuation factor, Q, especially for long period oscillations under significant tectonic stress.

  5. Intergranular stress corrosion cracking of alloy 600 and x-750 in high-temperature deaerated water/steam

    NASA Astrophysics Data System (ADS)

    Shen, Yulin; Shewmon, Paul G.

    1991-08-01

    Intergranular stress corrosion cracking (IGSCC) has been studied in two similar nickel-base alloys, alloys 600 and X-750, in deaerated steam at elevated temperatures (380 °C). In both cases, IGSCC occurs through the nucleation, growth, and linkup of grain boundary voids rather than by grain boundary dissolution. The rate of IGSCC is much faster in both alloys when they are heat-treated so that carbon is kept in solution instead of precipitating as grain boundary carbides. This higher carbon content allows the formation of a higher methane pressure in grain boundary voids. Slip impingement on the grain boundary plays a central role in nucleating a set of voids with a spacing of about 0.2 μm. A second set of more closely spaced bubbles develops between these through the action of stress-assisted diffusion of material from the first set of bubbles.

  6. Near-neutral pH Stress Corrosion Crack Initiation under Simulated Coating Disbondment

    NASA Astrophysics Data System (ADS)

    Eslami, Abdoulmajid

    This research is aimed at understanding near-neutral pH SCC initiation under disbonded coatings of pipeline steels, and the effect of different environmental and operational factors on crack initiation. Understanding near-neutral pH stress corrosion cracking (SCC) could answer many of the primary questions on crack initiation of SCC which have not yet been answered. It could also assist the development of effective mitigative measures dealing with thousands of kilometer of pipelines containing this form of cracking, in addition to preventive action for future pipeline installations. Near-neutral pH SCC usually occurs under polyethylene tape (PE tape) coated pipelines, at locations where the coating becomes disbonded and/or damaged. Ground water can then penetrate under the damaged/disbonded coating, become trapped and form a suitable environment for corrosion and cracking. Despite extensive studies on this topic the details of crack initiation mechanisms in addition to the exact role of environmental and operational factors on crack initiation are not thoroughly understood. Most previous laboratory tests have been done in aggressive loading conditions and ignored the effect of coatings and cathodic protections (CP). In order to simulate the conditions responsible for crack initiation, a novel testing setup capable of simulating the synergistic effects of coating disbondment, cathodic protection and cyclic loading was implemented. Using this setup and long term laboratory tests near-neutral pH SCC initiation mechanisms and the effect of some environmental and operational factors on crack initiation were investigated. It was found that near-neutral pH SCC initiation does not necessarily occur in near-neutral pH environments as commonly believed. Depending on the level of CP and CO2 in the underground environment, different localized environments with varying pH values from near-neutral to high values above 10 can form under the disbonded coatings. This significantly

  7. Stress corrosion cracking of stainless-steel canister for concrete cask storage of spent fuel

    NASA Astrophysics Data System (ADS)

    Tani, Jun-ichi; Mayuzumi, Masami; Hara, Nobuyoshi

    2008-09-01

    Resistance to external stress corrosion cracking (ESCC) and crevice corrosion were examined for various candidate canister materials in the spent fuel dry storage condition using concrete casks. A constant load ESCC test was conducted on the candidate materials in air after deposition of simulated sea salt particles on the specimen gage section. Highly corrosion resistant stainless steels (SS), S31260 and S31254, did not fail for more than 46 000 h at 353 K with relative humidity of 35%, although the normal stainless steel, S30403 SS failed within 500 h by ESCC. Crevice corrosion potentials of S31260 and S31254 SS became larger than 0.9 V (SCE) in synthetic sea water at temperatures below 298 K, while those of S30403 and S31603 SS were less than 0 V (SCE) at the same temperature range. No rust was found on S31260 and S31254 SS specimens at temperatures below 298 K in the atmospheric corrosion test, which is consistent with the temperature dependency of crevice corrosion potential. From the test result, the critical temperature of atmospheric corrosion was estimated to be 293 K for both S31260 and S31254 SS. Utilizing the ESCC test result and the critical temperature, together with the weather station data and the estimated canister wall temperature, the integrity of canister was assessed from the view point of ESCC.

  8. Stress-corrosion cracking issues related to a water-cooled ITER

    NASA Astrophysics Data System (ADS)

    Jones, R. H.; Bruemmer, S. M.; Henager, C. H.

    1991-03-01

    A review of water impurity and temperature effects on stress-corrosion cracking of austenitic stainless steel is presented. These results demonstrate that stress-corrosion crack growth can occur at ITER relevant temperatures for certain water chemistries and material conditions. A model developed at PNL to calculate the degree of sensitization was used to estimate the potential for sensitization of Type 316 SS and US PCA. This analysis shows that both materials can be severely sensitized but, with proper processing and fabrication, sensitization should be avoidable.

  9. Stress Corrosion Evaluation of Various Metallic Materials for the International Space Station Water Recycling System

    NASA Technical Reports Server (NTRS)

    Torres, P. D.

    2015-01-01

    A stress corrosion evaluation was performed on Inconel 625, Hastelloy C276, titanium commercially pure (TiCP), Ti-6Al-4V, Ti-6Al-4V extra low interstitial, and Cronidur 30 steel as a consequence of a change in formulation of the pretreatment for processing the urine in the International Space Station Environmental Control and Life Support System Urine Processing Assembly from a sulfuric acid-based to a phosphoric acid-based solution. The first five listed were found resistant to stress corrosion in the pretreatment and brine. However, some of the Cronidur 30 specimens experienced reduction in load-carrying ability.

  10. STUDY OF GRAIN BOUNDARY CHARACTER ALONG INTERGRANULAR STRESS CORROSION CRACK PATHS IN AUSTENITIC ALLOYS

    SciTech Connect

    Guertsman, Valery Y.; Bruemmer, Stephen M.

    2001-05-25

    Samples of austenitic stainless alloys were examined by means of scanning and transmission electron microscopy. Misorientations were measured by electron backscattered diffraction. Grain boundary distributions were analyzed with special emphasis on the grain boundary character along intergranular stress-corrosion cracks and at crack arrest points. It was established that only coherent twin S3 boundaries could be considered as "special" ones with regard to crack resistance. However, it is possible that twin interactions with random grain boundaries may inhibit crack propagation. The results suggest that other factors besides geometrical ones play an important role in the intergranular stress-corrosion cracking of commercial alloys.

  11. The effect of alloy composition on the mechanism of stress corrosion cracking of titanium alloys in aqueous environments

    NASA Technical Reports Server (NTRS)

    Boyd, J. D.; Williams, D. N.; Wood, R. A.; Jaffee, R. I.

    1972-01-01

    The effects of alloy composition on the aqueous stress corrosion of titanium alloys were studied with emphasis on determining the interrelations among composition, phase structure, and deformation and fracture properties of the alpha phase in alpha-beta alloys. Accomplishments summarized include the effects of alloy composition on susceptibility, and metallurgical mechanisms of stress-corrosion cracking.

  12. Evaluation of shuttle solid rocket booster case materials. Corrosion and stress corrosion susceptibility of several high temperature materials

    NASA Technical Reports Server (NTRS)

    Pionke, L. J.; Garland, K. C.

    1973-01-01

    Candidate alloys for the Shuttle Solid Rocket Booster (SRB) case were tested under simulated service conditions to define subcritical flaw growth behavior under both sustained and cyclic loading conditions. The materials evaluated were D6AC and 18 Ni maraging steel, both heat treated to a nominal yield strength of 1380 MN/sq m (200 ksi). The sustained load tests were conducted by exposing precracked, stressed specimens of both alloys to alternate immersion in synthetic sea water. It was found that the corrosion and stress corrosion resistance of the 18 Ni maraging steel were superior to that of the D6AC steel under these test conditions. It was also found that austenitizing temperature had little influence on the threshold stress intensity of the D6AC. The cyclic tests were conducted by subjecting precracked surface-flawed specimens of both alloys to repeated load/thermal/environmental profiles which were selected to simulate the SRB missions. It was found that linear removal operations that involve heating to 589 K (600 F) cause a decrease in cyclic life of D6AC steel relative to those tests conducted with no thermal cycling.

  13. The relationship between observed stress corrosion cracking fracture morphology and microstructure in Alloy 600

    SciTech Connect

    Symons, D.M.; Burke, M.G.; Foster, J.P.

    1997-12-31

    Microstructure is known to influence the stress corrosion cracking (SCC) behavior of Alloy 600 in both hydrogenated water and steam environments. This study evaluated the relative SCC response of a single heat of Alloy 600 as a function of microstructure in a hydrogenated doped-steam environment. The 400 C doped-steam environment was selected for the SCC tests to accelerate cracking. The material was evaluated in three conditions: (1) as-received (2) as-annealed, and (3) as-annealed + 26% deformation. Microstructural characterization was performed using analytical electron microscopy (AEM) techniques for the evaluation of carbide type and morphology, and general structure. Constant displacement (bolt-loaded) compact tension specimens were used to induce SCC. The as-annealed and as-annealed plus cold worked samples had two fracture morphologies: a rough intergranular SCC fracture morphology and a smooth intergranular fracture morphology. The SCC fracture in the as-received specimens was characterized by a classic intergranular morphology at low magnification, consistent with the microstructural evaluation of cross-sectional metallographic samples. More detailed examination revealed a pseudo-intergranular fracture morphology. This pseudo-intergranular morphology appears to be comprised of very fine cleavage-like microfacets. These observations may assist in understanding the difference in SCC fracture morphologies as reported in the open literature.

  14. In-vitro characterization of stress corrosion cracking of aluminium-free magnesium alloys for temporary bio-implant applications.

    PubMed

    Choudhary, Lokesh; Singh Raman, R K; Hofstetter, Joelle; Uggowitzer, Peter J

    2014-09-01

    The complex interaction between physiological stresses and corrosive human body fluid may cause premature failure of metallic biomaterials due to the phenomenon of stress corrosion cracking. In this study, the susceptibility to stress corrosion cracking of biodegradable and aluminium-free magnesium alloys ZX50, WZ21 and WE43 was investigated by slow strain rate tensile testing in a simulated human body fluid. Slow strain rate tensile testing results indicated that each alloy was susceptible to stress corrosion cracking, and this was confirmed by fractographic features of transgranular and/or intergranular cracking. However, the variation in alloy susceptibility to stress corrosion cracking is explained on the basis of their electrochemical and microstructural characteristics.

  15. Fatigue failure in polysilicon not due to simple stress corrosion cracking.

    PubMed

    Kahn, H; Ballarini, R; Bellante, J J; Heuer, A H

    2002-11-08

    In the absence of a corrosive environment, brittle materials such as silicon should be immune to cyclic fatigue. However, fatigue effects are well known in micrometer-sized polycrystalline silicon (polysilicon) samples tested in air. To investigate the origins of this phenomenon in polysilicon, we developed a fixed-grip fracture mechanics microspecimen but could find no evidence of static stress corrosion cracking. The environmental sensitivity of the fatigue resistance was also investigated under cyclic loading. For low-cycle fatigue, the behavior is independent of the ambient conditions, whether air or vacuum, but is strongly influenced by the ratio of compressive to tensile stresses experienced during each cycle. The fatigue damage most likely originates from contact stresses at processing-related surface asperities; subcritical crack growth then ensues during further cyclic loading. The lower far-field stresses involved in high-cycle fatigue induce reduced levels of fatigue damage. Under these conditions, a corrosive ambient such as laboratory air exacerbates the fatigue process. Without cyclic loading, polysilicon does not undergo stress corrosion cracking.

  16. Influence of oxide films on primary water stress corrosion cracking initiation of alloy 600

    NASA Astrophysics Data System (ADS)

    Panter, J.; Viguier, B.; Cloué, J.-M.; Foucault, M.; Combrade, P.; Andrieu, E.

    2006-01-01

    In the present study alloy 600 was tested in simulated pressurised water reactor (PWR) primary water, at 360 °C, under an hydrogen partial pressure of 30 kPa. These testing conditions correspond to the maximum sensitivity of alloy 600 to crack initiation. The resulting oxidised structures (corrosion scale and underlying metal) were characterised. A chromium rich oxide layer was revealed, the underlying metal being chromium depleted. In addition, analysis of the chemical composition of the metal close to the oxide scale had allowed to detect oxygen under the oxide scale and particularly in a triple grain boundary. Implication of such a finding on the crack initiation of alloy 600 is discussed. Significant diminution of the crack initiation time was observed for sample oxidised before stress corrosion tests. In view of these results, a mechanism for stress corrosion crack initiation of alloy 600 in PWR primary water was proposed.

  17. Stress corrosion-controlled rates of mode I fracture propagation in calcareous bedrock

    NASA Astrophysics Data System (ADS)

    Voigtlaender, Anne; Leith, Kerry; Krautblatter, Michael

    2014-05-01

    Surface bedrock on natural rock slopes is subject to constant and cyclic environmental stresses (wind, water, wave, ice, seismic or gravitational). Studies indicate that these stresses range up to several hundred kPa, generally too low to cause macroscopic changes in intact rock, although clear evidence of fracture generation, crack propagation and weathering of bedrock illustrates the effect of environmental stresses at the Earth's surface. We suggest that material degradation and its extent, is likely to be controlled by the rate of stress corrosion cracking (SCC). Stress corrosion is a fluid-material reaction, where fluids preferentially react with strained atomic bonds at the tip of developing fractures. Stress corrosion in ferrous and siliceous materials is often accepted as the fracture propagation and degradation rate-controlling process where materials are subject to stresses and fluids. Although evidence for chemical weathering in propagating bedrock fractures is clear in natural environments, the physical system and quantification of stress corrosion in natural rocks is yet to be addressed. Here, we present preliminary data on the relationship between stresses at levels commonly present on natural rock slopes, and material damage resulting from stress corrosion under constant or cyclic tensile loading. We undertake single notch three-point bending tests (SNBT) on fresh calcareous bedrock specimens (1100x100x100mm) over a two-month period. Two beams containing an artificial notch are stressed to 75% of their ultimate strength, and a constant supply of weak acid is applied at the notch tip to enhance chemical reactions. A third, unloaded, beam is also exposed to weak acid in order to elucidate the contribution of stress corrosion cracking to the material degradation. Stresses at the tip of propagating cracks affect the kinetics of the chemical reaction in the specimen exposed to both loading and corrosion, leading to an increase in degradation, and greater

  18. Corrosion resistance of stressed NiTi and stainless steel orthodontic wires in acid artificial saliva.

    PubMed

    Huang, Her-Hsiung

    2003-09-15

    The purpose of this study was to investigate the corrosion resistance of stressed NiTi and stainless steel orthodontic wires using cyclic potentiodynamic and potentiostatic tests in acid artificial saliva at 37 degrees C. An atomic force microscope was used to measure the 3-D surface topography of as-received wires. Scanning electron microscope observations were carried out before and after the cyclic potentiodynamic tests. The surface chemical analysis was characterized using X-ray photoelectron spectroscopy and Auger electron spectroscopy after the potentiostatic tests. The cyclic potentiodynamic test results showed that the pH had a significant influence on the corrosion parameters of the stressed NiTi and stainless steel wires (p < 0.05). The pitting potential, protection potential, and passive range of stressed NiTi and stainless steel wires decreased on decreasing pH, whereas the passive current density increased on decreasing pH. The load had no significant influence on the above corrosion parameters (p > 0.05). For all pH and load conditions, stainless steel wire showed higher pitting potential and wider passive range than NiTi wire (p < 0.001), whereas NiTi wire had lower passive current density than stainless steel wire (p < 0.001). The corrosion resistance of the stressed NiTi and stainless steel wires was related to the surface characterizations, including surface defect and passive film.

  19. The stress corrosion resistance and the cryogenic temperature mechanical properties of annealed Nitronic 60 bar material

    NASA Technical Reports Server (NTRS)

    Montano, J. W. L.

    1977-01-01

    Ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of annealed, straightened, and centerless ground Nitronic 60 stainless steel alloy bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing strength with decreasing temperature to -196 C. Below liquid nitrogen temperature the smooth tensile and notched tensile strengths decreased slightly while the elongation and reduction of area decreased drastically. The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens and transverse C-ring specimens exposed to: alternate immersion in a 3.5% NaCl bath; humidity cabinet; and a 5% salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack. Approximately 3/4 of the transverse C-rings exposed to alternate immersion and to salt spray experienced a pitting attack on the top and bottom ends. Additional stress corrosion tests were performed on transverse tensile specimens. No failures occurred in the 90% stressed specimens exposed for 90 days in the alternate immersion and salt spray environments

  20. Ambient temperature stress-corrosion cracking of sensitized stainless steels. [PWR

    SciTech Connect

    Sieradzki, K.; Isaacs, H.S.; Newman, R.C.

    1982-01-01

    Stress-corrosion cracking of sensitized Type 304 steel in low temperature borated water has been observed. The probable role of low levels of chloride ions or sulfur-containing ions is described, including the relationship of the phenomenon to polythionic acid cracking. The mechanism of the sulfur-induced cracking and its usefulness as a test for sensitization are outlined.

  1. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOEpatents

    Steeves, Arthur F.; Stewart, James C.

    1981-01-01

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  2. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOEpatents

    Not Available

    1980-05-28

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking is described. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  3. Stress-Corrosion Cracking in High Strength Steels and in Titanium and Aluminum Alloys

    DTIC Science & Technology

    1972-01-01

    importance that the newcomer might wonder why the question is not settled almost as the first order of business . The reason is that to prove the... Agricola and J. T. Snyder, "Stress Corrosion of Explosively Deformed High-Strength Alloys," Metals Eng. Quart. 7 (No. 3), 59 (1967). 138. P. N. Orava

  4. Effects of crystal defects on stress-corrosion susceptibility in aluminum alloy 7075

    NASA Technical Reports Server (NTRS)

    Bentle, G. G.; Jacobs, A. J.

    1970-01-01

    Point defects were introduced into specimens of three heat-treated tempers of alloy 7075 by neutron irradiation. Continuous ultrasonic monitoring allowed crack growth to be observed. Effects on stress-corrosion susceptibility, elongation, hardness, and yield strength are noted and compared for the three tempers.

  5. A Review Corrosion of TI Grade 7 and Other TI Alloys in Nuclear Waste Repository Environments

    SciTech Connect

    F. Hua; K. Mon; P. Pasupathi; G. Gordon

    2004-05-11

    Titanium alloy degradation modes are reviewed in relation to their performance in repository environments. General corrosion, localized corrosion, stress corrosion cracking, hydrogen induced cracking, microbially influenced corrosion, and radiation-assisted corrosion of Ti alloys are considered. With respect to the Ti Grade 7 drip shields selected for emplacement in the repository at Yucca Mountain, general corrosion, hydrogen induced cracking, and radiation-assisted corrosion will not lead to failure within the 10,000 year regulatory period; stress corrosion cracking (in the absence of disruptive events) is of no consequence to barrier performance; and localized corrosion and microbially influenced corrosion are not expected to occur. To facilitate the discussion, Ti Grades 2, 5, 7, 9, 11, 12, 16, 17, 18, and 24 are included in this review.

  6. Laser Peening for Mitigation of Stress Corrosion Cracking at Welds in Marine Aluminum

    DTIC Science & Technology

    2011-06-01

    therefore leaving the welded area and the HAZ in tension and the surround base metal in compression [ 6 ]. Figure 4 shows the residual stress of a MIG...either by electropolishing or vibratory polishing. The samples were electropolished in a Buehler Electromet 4 Electropolisher using a solution of...REPORT TYPE AND DATES COVERED Master’s Thesis 4 . TITLE AND SUBTITLE Laser Peening for Mitigation of Stress Corrosion Cracking at Welds in Marine

  7. Corrosion and stress-corrosion cracking of aluminum alloy drillpipe in a water-based, low-solids, nondispersed drilling mud

    SciTech Connect

    Ciaraldi, S.W.; Nichols, H.F. ); Grimes, D.R. ); Moore, S.O. )

    1990-06-01

    Corrosion and stress-corrosion cracking (SCC) tests were performed on aluminum drillpipe Alloy 2014-T6 in a water-based, low-solids, nondispersed (LSND) drilling mud. Variables examined included chloride concentration, temperature, state of aeration, and effects of galvanic coupling to tool-joint steel. Electrochemical corrosion test results suggested that the aluminum alloy has adequate corrosion resistance to at lest 71{degrees}C (160{degrees}F), even when it is galvanically coupled to steel in aerated muds. However, SCC susceptibility of the alloy in aerated muds was clearly demonstrated by slow-strain-rate and rising-stress-intensity/SCC tests. SCC did not occur in deaerated muds. The authors conclude that oxygen scavenging and monitoring are important to the successful performance of aluminum alloy drillstrings in chloride-containing, water-based, LSND drilling muds. These conclusions have been confirmed by excellent field performance.

  8. Aluminum alloy welding and stress-corrosion testing. Final report

    SciTech Connect

    Gates, W.G.; Jimenez, E.

    1981-04-01

    The weldability, strength, and corrosion resistance of four 5XXX aluminum alloys electron beam welded to 6061-T6 aluminum alloy without a filler metal were evaluated. Adding filler metal raises weld energy requirements and makes the process more difficult to control. In this study, instead of using a filler metal, a high-magnesium 5XXX alloy was welded to the 6061 alloy. The four 5XXX alloys used (5456-H321, 5052-H34, 5086-H323, and 5083-H32) were selected for their high magnesium content which reduces weld crack sensitivity.

  9. Stress-corrosion crack growth of Si-Na-K-Mg-Ca-P-O bioactive glasses in simulated human physiological environment

    PubMed Central

    Bloyer, D. R.; McNaney, J. M.; Cannon, R. M.; Saiz, E.; Tomsia, A. P.; Ritchie, R. O.

    2007-01-01

    This paper describes research on the stress-corrosion crack growth (SCCG) behavior of a new series of bioactive glasses designed to fabricate coatings on Ti and Co-Cr-based implant alloys. These glasses should provide improved implant fixation between implant and exhibit good mechanical stability in vivo. It is then important to develop an understanding of the mechanisms that control environmentally-assisted crack growth in this new family of glasses and its effect on their reliability. Several compositions have been tested in both static and cyclic loading in simulated body fluid. These show only small dependences of stress-corrosion crack growth behavior on the composition. Traditional SCCG mechanisms for silicate glasses appear to be operative for the new bioactive glasses studied here. At higher velocities, hydrodynamic effects reduce growth rates under conditions that would rarely pertain for small natural flaws in devices. PMID:17714778

  10. Corrosion properties of aluminium coatings deposited on sintered NdFeB by ion-beam-assisted deposition

    NASA Astrophysics Data System (ADS)

    Mao, Shoudong; Yang, Hengxiu; Li, Jinlong; Huang, Feng; Song, Zhenlun

    2011-04-01

    Pure Al coatings were deposited by direct current (DC) magnetron sputtering to protect sintered NdFeB magnets. The effects of Ar+ ion-beam-assisted deposition (IBAD) on the structure and the corrosion behaviour of Al coatings were investigated. The Al coating prepared by DC magnetron sputtering with IBAD (IBAD-Al-coating) had fewer voids than the coating without IBAD (Al-coating). The corrosion behaviour of the Al-coated NdFeB specimens was investigated by potentiodynamic polarisation, a neutral salt spray (NSS) test, and electrochemical impedance spectroscopy (EIS). The pitting corrosion of the Al coatings always began at the voids of the grain boundaries. Bombardment by the Ar+ ion-beams effectively improved the corrosion resistance of the IBAD-Al-coating.

  11. Metallurgical, chemical, and stress corrosion cracking characterization of high oxygen alpha+beta titanium-15Molybdenum

    NASA Astrophysics Data System (ADS)

    Williamson, Randall Scott

    Titanium and its alloys are used as biomaterials due to their excellent corrosion resistance, mechanical properties, superior biocompatibility, metallurgical properties and fatigue characteristics. Titanium implants, like all biomaterials, can have failures in-vivo during their service life. The predominant mechanism observed for titanium implant/device failures is corrosion fatigue. However, other failure mechanisms can be observed. One such failure mechanism is stress corrosion cracking. Stress corrosion cracking and its presence or absence in in-vivo failures of titanium and titanium alloys has historically been debated. Several researchers have stated that titanium and titanium alloys can fail due to stress corrosion cracking under physiological conditions when the oxygen weight percent exceeds 0.20. The purpose of this research was to evaluate and to compare metallurgical, chemical, and stress corrosion cracking (SCC) properties of two heats of alpha+beta Ti-15Mo with oxygen weight concentrations of approximately 0.18% (Heat UC30) and 0.73% (Heat UC32B). The results were compared to previous findings for beta Ti-15Mo, Grade 4 CP Ti, Ti-6A1-4V ELI and another low oxygen weight percent alpha+beta Ti-15Mo. Metallurgical evaluations showed that Heat UC30 had an inhomogeneous distribution of alpha and beta phases while Heat UC32B exhibited a homogenous microstructure. Heat treatment processes (annealing and aging) were completed on both heats to homogenize and to optimize the microstructures. Smooth and notched tensile test results showed that both heats had equal or superior tensile properties compared to CPTi and other Ti alloys. Corrosion resistance testing showed a variance in Heat UC30 samples while little variance was shown in Heat UC32B samples. Chemical composition results found that both alloys were within specification and internal melt limits. Smooth and notched samples for both Heat UC30 and Heat UC32B showed no evidence of SCC failure mechanisms in

  12. Cluster analysis of stress corrosion mechanisms for steel wires used in bridge cables through acoustic emission particle swarm optimization.

    PubMed

    Li, Dongsheng; Yang, Wei; Zhang, Wenyao

    2017-05-01

    Stress corrosion is the major failure type of bridge cable damage. The acoustic emission (AE) technique was applied to monitor the stress corrosion process of steel wires used in bridge cable structures. The damage evolution of stress corrosion in bridge cables was obtained according to the AE characteristic parameter figure. A particle swarm optimization cluster method was developed to determine the relationship between the AE signal and stress corrosion mechanisms. Results indicate that the main AE sources of stress corrosion in bridge cables included four types: passive film breakdown and detachment of the corrosion product, crack initiation, crack extension, and cable fracture. By analyzing different types of clustering data, the mean value of each damage pattern's AE characteristic parameters was determined. Different corrosion damage source AE waveforms and the peak frequency were extracted. AE particle swarm optimization cluster analysis based on principal component analysis was also proposed. This method can completely distinguish the four types of damage sources and simplifies the determination of the evolution process of corrosion damage and broken wire signals.

  13. Stress-corrosion behavior of aluminum-lithium alloys in aqueous environments

    NASA Technical Reports Server (NTRS)

    Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1983-01-01

    The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

  14. A mechanical property and stress corrosion evaluation of 431 stainless steel alloy

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1973-01-01

    The mechanical properties of type 431 stainless steel in two conditions: annealed bar and hardened and tempered bar are presented. Test specimens, manufactured from approximately 1.0 inch (2.54 cm) diameter bar stock, were tested at temperatures of 80 F (+26.7 C), 0 F (-17.8 C), -100 F (-73 C), and -200 F (-129 C). The test data indicated excellent tensile strength, notched/unnotched tensile ratio, ductility, shear, and impact properties at all testing temperatures. Results of the alternate immersion stress corrosion tests on stressed and unstressed longitudinal tensile specimens 0.1250 inch (0.3175 cm) diameter and transverse C-ring specimens, machined from 1.0 inch (2.54 cm) diameter bar stock, indicated that the material is not susceptible to stress corrosion cracking when tested in a 3.5 percent NaCl solution for 180 days.

  15. Hot-salt stress-corrosion of titanium alloys as related to turbine operation

    NASA Technical Reports Server (NTRS)

    Gray, H. R.

    1972-01-01

    In an effort to simulate typical compressor operating conditions of current turbine engines, special test facilities were designed. Air velocity, air pressure, air dewpoint, salt deposition temperature, salt concentration, and specimen surface condition were systematically controlled and their influence on hot-salt stress-corrosion evaluated. The influence of both continuous and cyclic stress-temperature exposures was determined. The relative susceptibility of a variety of titanium alloys in commonly used heat-treated conditions was determined. The effects of both environmental and material variables were used to interpret the behavior of titanium alloys under hot-salt stress-corrosion conditions found in jet engines and to appraise their future potential under such conditions.

  16. Stress Corrosion Cracking Behavior of Interstitial Free Steel Via Slow Strain Rate Technique

    NASA Astrophysics Data System (ADS)

    Murkute, Pratik; Ramkumar, J.; Mondal, K.

    2016-07-01

    An interstitial free steel is subjected to slow strain rate tests to investigate the stress corrosion cracking (SCC) behavior at strain rates ranging from 10-4 to 10-6s-1 in air and 3.5 wt.% NaCl solution. The ratios of time to failure, failure strain, and ultimate tensile stress at different strain rates in air to that in corrosive were considered as SCC susceptibility. Serrated stress-strain curve observed at lowest strain rate is explained by the Portevin-Le Chatelier effect. Maximum susceptibility to SCC at lowest strain rate is attributed to the soluble γ-FeOOH in the rust analyzed by Fourier Transformed Infrared spectroscopy. Mechanism for SCC relates to the anodic dissolution forming the groove, where hydrogen embrittlement can set in and finally fracture happens due to triaxiality.

  17. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  18. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    NASA Astrophysics Data System (ADS)

    Yang, Yao; Cheng, Y. Frank

    2016-11-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  19. Role of pH on the stress corrosion cracking of titanium alloys

    NASA Technical Reports Server (NTRS)

    Khokhar, M. I.; Beck, F. H.; Fontana, M. G.

    1973-01-01

    Stress corrosion cracking (SCC) experiments were conducted on Ti-8-1-1 wire specimens in hydrochloric and sulfuric acids of variable pH in order to determine the effect of pH on the susceptibility to cracking. The alloy exhibited increasing susceptibility with decreasing pH. By varying the applied potential, it was observed that susceptibility zones exist both in the cathodic and the anodic ranges. In the cathodic range, susceptibility also increased with decreasing applied potential. Corrosion potential-time data in hydrochloric acid (pH 1.7) and sulfuric acid (pH 1.7) indicate that chloride ions lower the corrosion potential of the specimen which, in turn, increases the susceptibility.

  20. Stress corrosion cracking and corrosion fatigue on 316L stainless steel in boric acid concentrated media at 320 C

    SciTech Connect

    Herms, E.; Olive, J.M.; Puiggali, M.; Boursier, J.M.

    1999-07-01

    Stress Corrosion Cracking (SCC) and Corrosion-Fatigue (CF) tests were performed in autoclave at 320 C in concentrated boric acid chlorinated media in presence of oxygen or hydrogen on type 316L austenitic stainless steel. Crack Growth Rates (CGR) are higher in non deaerated solutions for both SCC and CF than in hydrogenated solutions. CGR are relatively similar in CF and in SCC, excepted for high load ratio in CF where CGR are higher than in SCC. Detailed analysis of the fracture surface shows some distinct features between SCC and CF. Intergranular and transgranular mode of fracture are observed on SCC and CF. Fracture modes depend on the chemistry of solution in SCC and on frequency in CF. Traces of slip bands and crack front marking associated with oxide scale present on fracture surfaces exist in SCC and CF. Fatigue striations appear for low load ratio and high frequency. Secondary intergranular and transgranular cracking is observed only on SCC fracture surfaces and ligament morphology can be different in SCC relative to FC.

  1. Stress intensity estimates by a computer assisted photoelastic method

    NASA Technical Reports Server (NTRS)

    Smith, C. W.

    1977-01-01

    Following an introductory history, the frozen stress photoelastic method is reviewed together with analytical and experimental aspects of cracks in photoelastic models. Analytical foundations are then presented upon which a computer assisted frozen stress photoelastic technique is based for extracting estimates of stress intensity factors from three-dimensional cracked body problems. The use of the method is demonstrated for two currently important three-dimensional crack problems.

  2. Effects of loading on the growth rates of deep stress-corrosion cracks

    SciTech Connect

    Beavers, J.A.; Christman, T.K.

    1990-08-01

    The goal of this research program was to determine the effects of loading on growth of stress-corrosion cracks (SCC) in line pipe steel and whether special loading procedures could actually inhibit crack growth. Of particular interest was the effect of hydrostatic retesting on the subsequent growth of existing cracks. The growth rate experiments showed that the slow-strain rate loading could successfully nucleate a group of fine cracks with depths up to 0.025 inches (0.64 mm). However, the subsequent cyclic loading at typical operating stress levels (lower than experienced during the slow- strain rate loading) produced minimal crack growth and stopped soon after the test was started. The limited growth is believed to be a real phenomenon which means this is not a suitable procedure for the measurement of average crack growth rates. These experiments indicate that cracks grown at high stress (as in the slow-strain rate phase) do not readily propagate at lower stress levels. This may be because of crack closure (compressive crack tip residual stress) induced by the initial higher stress level. If that is true, then hydrostatic retests could inhibit the growth of existing stress-corrosion cracks, especially if the hydrostatic tests are conducted at high stress levels. 15 figures, 3 tabs.

  3. [Parenting stress in women who concieved using assisted reproductive technology].

    PubMed

    Yu, Y C; Kuo, B J

    2001-06-01

    Infertile women suffer chronic stress, which may negatively impact their parenting relationships if they later succeed in bearing children. The purpose of this study was to explore the parenting stress of mothers attending assisted an reproductive program and to compare it with the parenting stress of mothers with natural pregnancies. A purposive sampling method was used to recruit 54 mothers attending an In Vitro Fertilization/Embryo Transfer and Tubal Embryo Transfer program at an infertility center in central Taiwan. Three instruments were used to collect data: the Demographic Data Form, Parenting Stress Index-Short Form and Family Adaptation Partnership Growth Affective Relation Index. The data were analyzed by descriptive and inferential statistical methods. (1) The results indicated that the highest average score in parenting stress for mothers receiving reproductive technology was for "parental distress". These results revealed that the main source of parenting stress was their parental role. (2) Family function varied significantly with parenting stress. (3) Parenting stress was significantly greater in mothers with natural pregnancy than in mothers attending the assisted reproductive program. Recommendations for clinical application and future research are also made. The implications of the study may be used to assist infertile women in coping with parenting roles. Furthermore, a qualitative study is suggested to understand the factors which cause parenting stress.

  4. High-Performance Laser Peening for Effective Mitigation of Stress Corrosion Cracking

    SciTech Connect

    Hackel, L; Hao-Lin, C; Wong, F; Hill, M

    2002-10-02

    Stress corrosion cracking (SCC) in the Yucca Mountain waste package closure welds is believed to be the greatest threat to long-term containment. Use of stress mitigation to eliminate tensile stresses resulting from welding can prevent SCC. A laser technology with sufficient average power to achieve high throughput has been developed and commercially deployed with high peak power and sufficiently high average power to be an effective laser peening system. An appropriately applied version of this process could be applied to eliminate SCC in the waste package closure welds.

  5. Effects of surface condition on the stress corrosion cracking of line pipe steel

    SciTech Connect

    Beavers, J.A.; Christman, T.K.; Parkins, R.N.

    1988-04-01

    The relationship between surface properties of line pipe steels and external stress corrosion cracking (SCC) is reviewed. Surface factors discussed include mill scale, surface pitting, decarburization, surface residual stresses, and near-surface stress state. Recent research results have demonstrated that the susceptibility of a line pipe steel to SCC initiation is dependent on complicated interaction among these properties. However, these studies also show that relatively simple surface preparation procedures such as grit blasting can be effective in reducing the susceptibility of pipelines to crack initiation.

  6. Stress Corrosion Cracking and Non-Destructive Examination of Dissimilar Metal Welds and Alloy 600

    SciTech Connect

    Jackson, Deborah A.

    2002-07-01

    The United States Nuclear Regulatory Commission (USNRC) has conducted research since 1977 in the areas of environmentally assisted cracking and assessment and reliability of non-destructive examination (NDE). Recent occurrences of cracking in Alloy 82/182 welds and Alloy 600 base metal at several domestic and overseas plants have raised several issues relating to both of these areas of NRC research. The occurrences of cracking were identified by the discovery of boric acid deposits resulting from through-wall cracking in the primary system pressure boundary. Analyses indicate that the cracking has occurred due to primary water stress corrosion cracking (PWSCC) in Alloy 82/182 welds. This cracking has occurred in two different locations: in hot leg nozzle-to-safe end welds and in control rod drive mechanism (CRDM) nozzle welds. The cracking associated with safe-end welds is important due to the potential for a large loss of reactor coolant inventory, and the cracking of CRDM nozzle base metal and welds, particularly circumferential cracking of CRDM nozzle base metal, is important due to the potential for a control rod to eject resulting in a loss of coolant accident. The industry response in the U.S. to this cracking is being coordinated through the Electric Power Research Institute's Materials Reliability Project (EPRI-MRP) in a comprehensive, multifaceted effort. Although the industry program is addressing many of the issues raised by these cracking occurrences, confirmatory research is necessary for the staff to evaluate the work conducted by industry groups. Several issues requiring additional consideration regarding the generic implications of these isolated events have been identified. This paper will discuss the recent events of significant cracking in domestic and foreign plants, discuss the limitations of NDE in detecting SCC, identify deficiencies in information available in this area, discuss the USNRC approach to address these issues, and discuss the

  7. Simulated Service and Stress Corrosion Cracking Testing for Friction Stir Welded Spun Formed Domes

    NASA Technical Reports Server (NTRS)

    Stewart, Thomas J.; Torres, Pablo D.; Caratus, Andrei A.; Curreri, Peter A.

    2010-01-01

    Simulated service testing (SST) development was required to help qualify a new 2195 aluminum lithium (Al-Li) alloy spin forming dome fabrication process for the National Aeronautics and Space Administration (NASA) Exploration Development Technology Program. The application for the technology is to produce high strength low weight tank components for NASA s next generation launch vehicles. Since plate material is not currently manufactured large enough to fabricate these domes, two plates are joined by means of friction stir welding. The plates are then pre-contour machined to near final thicknesses allowing for a thicker weld land and anticipating the level of stretch induced by the spin forming process. The welded plates are then placed in a spin forming tool and hot stretched using a trace method producing incremental contours. Finally the dome receives a room temperature contour stretch to final dimensions, heat treatment, quenching, and artificial aging to emulate a T-8 condition of temper. Stress corrosion cracking (SCC) tests were also performed by alternate immersion in a sodium chloride (NaCl) solution using the typical double beam assembly and with 4-point loaded specimens and use of bent-beam stress-corrosion test specimens under alternate immersion conditions. In addition, experiments were conducted to determine the threshold stress intensity factor for SCC (K(sub ISCC)) which to our knowledge has not been determined previously for Al-Li 2195 alloy. The successful simulated service and stress corrosion testing helped to provide confidence to continue to Ares 1 scale dome fabrication

  8. A study of the mechanism of primary water stress corrosion cracking of Alloy 600

    SciTech Connect

    Gourgues, A.F.; Andrieu, E.; Scott, P.M.

    1995-12-31

    Two aspects of the mechanism of stress corrosion cracking of Alloy 600 in pressurized water reactors (PWR) primary water have been studied in detail. Results are presented showing that grain boundaries of Alloy 600 are embrittled to a depth of several microns by exposure to primary water in an unstressed condition. It has been established that this embrittlement is not reversible by high temperature degassing and cannot be directly due to hydrogen. The results seem to support the hypothesis that oxygen atom penetration of grain boundaries is possible. However, no evidence of formation of grain boundary gas bubbles or oxides has been found. It is envisaged that this embrittlement process could sequentially act at the tip of a growing stress corrosion crack. The second phenomenon under study has been the plastic deformation behavior of Alloy 600 since it is known that cold work and stress have an important effect on stress corrosion cracking sensitivity. Results of plastic deformation during cyclic straining at various controlled strain rates are presented showing that Alloy 600 is not very sensitive to loading history and that cold work is of an essentially kinematic nature.

  9. Effects of alloy chemistry, cold work, and water chemistry on corrosion fatigue and stress corrosion cracking of nickel alloys and welds.

    SciTech Connect

    Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Energy Technology

    2001-04-01

    Reactor vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking (EAC). A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. The objective of this work is to evaluate and compare the resistance of Alloys 600 and 690 and their welds, such as Alloys 82, 182, 52, and 152, to EAC in simulated light water reactor environments. The existing crack growth rate (CGR) data for these alloys under cyclic and constant loads have been evaluated to establish the effects of alloy chemistry, cold work, and water chemistry. The experimental fatigue CGRs are compared with CGRs that would be expected in air under the same mechanical loading conditions to obtain a qualitative understanding of the degree and range of conditions for significant environmental enhancement in growth rates. The existing stress corrosion cracking (SCC) data on Alloys 600 and 690 and Alloy 82, 182, and 52 welds have been compiled and analyzed to determine the influence of key parameters on growth rates in simulated PWR and BWR environments. The SCC data for these alloys have been evaluated with correlations developed by Scott and by Ford and Andresen.

  10. Aqueous chloride stress corrosion cracking of titanium - A comparison with environmental hydrogen embrittlement

    NASA Technical Reports Server (NTRS)

    Nelson, H. G.

    1974-01-01

    The physical characteristics of stress corrosion cracking of titanium in an aqueous chloride environment are compared with those of embrittlement of titanium by a gaseous hydrogen environment in an effort to help contribute to the understanding of the possible role of hydrogen in the complex stress corrosion cracking process. Based on previous studies, the two forms of embrittlement are shown to be similar at low hydrogen pressures (100 N/sq m) but dissimilar at higher hydrogen pressures. In an effort to quantify this comparison, tests were conducted in an aqueous chloride solution using the same material and test techniques as had previously been employed in a gaseous hydrogen environment. The results of these tests strongly support models based on hydrogen as the embrittling species in an aqueous chloride environment.

  11. Stress-oriented driver assistance system for electric vehicles.

    PubMed

    Athanasiou, Georgia; Tsotoulidis, Savvas; Mitronikas, Epaminondas; Lymberopoulos, Dimitrios

    2014-01-01

    Stress is physiological and physical reaction that appears in highly demanding situations and affects human's perception and reaction capability. Occurrence of stress events within highly dynamic road environment could lead to life-threatening situation. With the perspective of safety and comfort driving provision to anxious drivers, in this paper a stress-oriented Driver Assistance System (DAS) is proposed. The DAS deployed on Electric Vehicle. This novel DAS customizes driving command signal in respect to road context, when stress is detected. The effectiveness of this novel DAS is verified by simulation in MATLAB/SIMULINK environment.

  12. Stress Corrosion Cracking of Wrought and P/M High Strength Aluminum Alloys.

    DTIC Science & Technology

    1983-03-01

    M 1 Jan. 1982 - 31 Dec. 1982 High Strength Aluminum Alloys 6. PERFORMING ORG. REPORT NUMBER ,". A4THOR( s ) 0. CONTRACT OR GRANT NUMBER(&) F, W...program are presented, C-3 with emphasis on the stress corrosion cracking and hydrogen embrittlement of S the P/M X-7090 AValloy. More complete results...specimens. The value obtained, about 󈧋 cm / s -is one of the first successful measurements of this type. We remain confident that we have established

  13. An electrochemical model for hot-salt stress-corrosion of titanium alloys

    NASA Technical Reports Server (NTRS)

    Garfinkle, M.

    1972-01-01

    An electrochemical model of hot-salt stress-corrosion cracking of titanium alloys is proposed based on an oxygen-concentration cell. Hydrogen embrittlement is proposed as the direct cause of cracking, the hydrogen being generated as the results of the hydrolysis of complex halides formed at the shielded anode of the electrochemical cell. The model found to be consistent with the diverse observations made both in this study and by many investigators in this field.

  14. Stress Corrosion Cracking of Wrought and P/M High Strength Aluminum Alloys.

    DTIC Science & Technology

    1982-03-01

    an understanding of the internal hydrogen embrittlement behavior of 7075 under tensile loading during the previous 4-year program (1), the emphasis...the first year of a three-year program. The objective of this program is to understand the stress corrosion cracking (SCC) behavior of high-strength...with cracking behavior , and detailed understanding DD I JAN7 1473 SECURITY CLASSIFICATION OF TrI PAGE (W1then Deta Entered

  15. Heat treatment of NiCrFe alloy to optimize resistance to intergrannular stress corrosion

    DOEpatents

    Steeves, Arthur F.; Bibb, Albert E.

    1984-01-01

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprising heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cool the alloy body, and heat the cooled body to a temperature between 1100.degree. to 1500.degree. F. for about 1 to 30 hours.

  16. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    DOEpatents

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  17. Characterization of damage due to stress corrosion cracking in carbon steel using nonlinear surface acoustic waves

    NASA Astrophysics Data System (ADS)

    Zeitvogel, D. T.; Matlack, K. H.; Kim, J.-Y.; Jacobs, L. J.; Singh, P. M.; Qu, J.

    2013-01-01

    Cold rolled carbon steel 1018C is widely used in pressurized fuel pipelines. In these structures, stress corrosion cracking (SCC) can pose a significant problem because cracks initiate late in the lifetime and often unexpectedly, but grow fast once they get started. To ensure a safe operation it is crucial that any damage can be detected before the structural stability is reduced by large cracks. In the early stages of SCC, microstructural changes occur which in many cases increase the acoustic nonlinearity of the material. Therefore, an initially monochromatic Rayleigh wave is distorted and measurable higher harmonics are generated. Different levels of stress corrosion cracking is induced in five specimens. For each specimen, nonlinear ultrasonic measurements are performed before and after inducing the damage. For the measurements, oil coupled wedge transducers are used to generate and detect tone burst Rayleigh wave signals. The amplitudes of the received fundamental and second harmonic waves are measured at varying propagation distances to obtain a measure for the acoustic nonlinearity of the specimens. The results show a damage-dependent increase in nonlinearity for early stages of damage, indicating the feasibility of this nonlinear ultrasonic method to detect the initiation of stress corrosion cracking.

  18. Nonlinear ultrasonic assessment of stress corrosion cracking damage in sensitized 304 stainless steel

    SciTech Connect

    Morlock, Florian Jacobs, Laurence J. Kim, Jin-Yeon; Singh, Preet; Wall, James J.

    2015-03-31

    This research uses nonlinear Rayleigh surface waves to characterize stress corrosion cracking (SCC) damage in welded 304 Stainless Steel (304 SS). 304 SS is widely used in reactor pressure vessels, where a corrosive environment in combination with applied stress due to high internal pressures can cause SCC. Welds and the nearby heat affected zones (HAZ) in the vessel material are especially sensitive to SCC damage. SCC damage results in microstructural changes such as dislocation formation and microcrack initiation that in the long term lead to reduced structural integrity and material failure. Therefore, the early detection of SCC is crucial to ensure safe operation. It has been shown that the microstructural changes caused by SCC can generate higher harmonic waves when excited harmonically. This research considers different levels of SCC damage induced in samples of welded 304 SS by applying stress to a specimen held in a corrosive medium (Sodium Thiosulfate). A nonlinear Rayleigh surface wave is introduced in the material and the fundamental and the second harmonic waves are measured using wedge detection. The nonlinearity parameter that relates the fundamental and the second harmonic amplitudes, is computed to quantify the SCC damage in each sample. These results are used to demonstrate the feasibility of using nonlinear Rayleigh waves to characterize SCC damage.

  19. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    SciTech Connect

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; Busby, Jeremy T.

    2015-08-24

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In this paper, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lack of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. Also, the cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.

  20. Accelerated Stress Corrosion Crack Initiation of Alloys 600 and 690 in Hydrogenated Supercritical Water

    NASA Astrophysics Data System (ADS)

    Moss, Tyler; Was, Gary S.

    2017-01-01

    The objective of this study is to determine whether stress corrosion crack initiation of Alloys 600 and 690 occurs by the same mechanism in subcritical and supercritical water. Tensile bars of Alloys 690 and 600 were strained in constant extension rate tensile experiments in hydrogenated subcritical and supercritical water from 593 K to 723 K (320 °C to 450 °C), and the crack initiation behavior was characterized by high-resolution electron microscopy. Intergranular cracking was observed across the entire temperature range, and the morphology, structure, composition, and temperature dependence of initiated cracks in Alloy 690 were consistent between hydrogenated subcritical and supercritical water. Crack initiation of Alloy 600 followed an Arrhenius relationship and did not exhibit a discontinuity or change in slope after crossing the critical temperature. The measured activation energy was 121 ± 13 kJ/mol. Stress corrosion crack initiation in Alloy 690 was fit with a single activation energy of 92 ± 12 kJ/mol across the entire temperature range. Cracks were observed to propagate along grain boundaries adjacent to chromium-depleted metal, with Cr2O3 observed ahead of crack tips. All measures of the SCC behavior indicate that the mechanism for stress corrosion crack initiation of Alloy 600 and Alloy 690 is consistent between hydrogenated subcritical and supercritical water.

  1. Accelerated Stress Corrosion Crack Initiation of Alloys 600 and 690 in Hydrogenated Supercritical Water

    NASA Astrophysics Data System (ADS)

    Moss, Tyler; Was, Gary S.

    2017-04-01

    The objective of this study is to determine whether stress corrosion crack initiation of Alloys 600 and 690 occurs by the same mechanism in subcritical and supercritical water. Tensile bars of Alloys 690 and 600 were strained in constant extension rate tensile experiments in hydrogenated subcritical and supercritical water from 593 K to 723 K (320 °C to 450 °C), and the crack initiation behavior was characterized by high-resolution electron microscopy. Intergranular cracking was observed across the entire temperature range, and the morphology, structure, composition, and temperature dependence of initiated cracks in Alloy 690 were consistent between hydrogenated subcritical and supercritical water. Crack initiation of Alloy 600 followed an Arrhenius relationship and did not exhibit a discontinuity or change in slope after crossing the critical temperature. The measured activation energy was 121 ± 13 kJ/mol. Stress corrosion crack initiation in Alloy 690 was fit with a single activation energy of 92 ± 12 kJ/mol across the entire temperature range. Cracks were observed to propagate along grain boundaries adjacent to chromium-depleted metal, with Cr2O3 observed ahead of crack tips. All measures of the SCC behavior indicate that the mechanism for stress corrosion crack initiation of Alloy 600 and Alloy 690 is consistent between hydrogenated subcritical and supercritical water.

  2. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 μm. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to

  3. Laser-Assisted Cold-Sprayed Corrosion- and Wear-Resistant Coatings: A Review

    NASA Astrophysics Data System (ADS)

    Olakanmi, E. O.; Doyoyo, M.

    2014-06-01

    Laser-assisted cold spray (LACS) process will be increasingly employed for depositing coatings because of its unique advantages: solid-state deposition of dense, homogeneous, and pore-free coatings onto a range of substrates; and high build rate at reduced operating costs without the use of expensive heating and process inert gases. Depositing coatings with excellent performance indicators via LACS demands an accurate knowledge and control of processing and materials' variables. By varying the LACS process parameters and their interactions, the functional properties of coatings can be manipulated. Moreover, thermal effect due to laser irradiation and microstructural evolution complicate the interpretation of LACS mechanical deformation mechanism which is essential for elucidating its physical phenomena. In order to provide a basis for follow-on-research that leads to the development of high-productivity LACS processing of coatings, this review focuses on the latest developments in depositing corrosion- and wear-resistant coatings with the emphasis on the composition, structure, and mechanical and functional properties. Historical developments and fundamentals of LACS are addressed in an attempt to describe the physics behind the process. Typical technological applications of LACS coatings are also identified. The investigations of all process sequences, from laser irradiation of the powder-laden gas stream and the substrate, to the impingement of thermally softened particles on the deposition site, and subsequent further processes, are described. Existing gaps in the literature relating to LACS-dependent microstructural evolution, mechanical deformation mechanisms, correlation between functional properties and process parameters, processing challenges, and industrial applications have been identified in order to provide insights for further investigations and innovation in LACS deposition of wear- and corrosion-resistant coatings.

  4. Effect of titanium nitride/titanium coatings on the stress corrosion of nickel-titanium orthodontic archwires in artificial saliva

    NASA Astrophysics Data System (ADS)

    Liu, Jia-Kuang; Liu, I.-Hua; Liu, Cheng; Chang, Chen-Jung; Kung, Kuan-Chen; Liu, Yen-Ting; Lee, Tzer-Min; Jou, Jin-Long

    2014-10-01

    The purpose of this investigation was to develop titanium nitride (TiN)/titanium (Ti) coating on orthodontic nickel-titanium (NiTi) wires and to study the stress corrosion of specimens in vitro, simulating the intra-oral environment in as realistic a manner as possible. TiN/Ti coatings were formed on orthodontic NiTi wires by physical vapor deposition (PVD). The characteristics of untreated and TiN/Ti-coated NiTi wires were evaluated by measurement of corrosion potential (Ecorr), corrosion current densities (Icorr), breakdown potential (Eb), and surface morphology in artificial saliva with different pH and three-point bending conditions. From the potentiodynamic polarization and SEM results, the untreated NiTi wires showed localized corrosion compared with the uniform corrosion observed in the TiN/Ti-coated specimen under both unstressed and stressed conditions. The bending stress influenced the corrosion current density and breakdown potential of untreated specimens at both pH 2 and pH 5.3. Although the bending stress influenced the corrosion current of the TiN/Ti-coated specimens, stable and passive corrosion behavior of the stressed specimen was observed even at 2.0 V (Ag/AgCl). It should be noted that the surface properties of the NiTi alloy could determine clinical performance. For orthodontic application, the mechanical damage destroys the protective oxide film of NiTi; however, the self-repairing capacity of the passive film of NiTi alloys is inferior to Ti in chloride-containing solutions. In this study, the TiN coating was found able to provide protection against mechanical damage, while the Ti interlayer improved the corrosion properties in an aggressive environment.

  5. Stress corrosion of low alloy steels used in external bolting on pressurised water reactors

    SciTech Connect

    Skeldon, P.; Hurst, P.; Smart, N.R.

    1992-12-31

    The stress corrosion cracking (SCC) susceptibility of AISI 4140 and AISI 4340 steels has been evaluated in five environments, three simulating a leaking aqueous boric acid environment and two simulating ambient external conditions ie moist air and salt spray. Both steels were found to be highly susceptible to SCC in all environments at hardnesses of 400 VPN and above. The susceptibility was greatly reduced at hardnesses below 330 VPN but in one environment, viz refluxing PWR primary water, SCC was observed at hardnesses as low as 260VPN. Threshold stress intensities for SCC were frequently lower than those in the literature.

  6. The role of crack tip strain rate in the stress corrosion cracking of high strength steels in water

    NASA Astrophysics Data System (ADS)

    Rieck, R. M.; Atrens, A.; Smith, I. O.

    1989-05-01

    Creep tests have been performed on fracture mechanics specimens of as-quenched 4340 and 3.5NiCrMoV rotor steel to confirm the importance of crack tip strain rate in causing stress corrosion cracking. By allowing creep in a noncracking environment, dry air for the high strength steels tested, cracking did not occur when water, the corrosive solution, was later added to the system. Thus, it is possible to inhibit stress corrosion in spite of conditions otherwise conducive to crack growth. Conditions necessary to restart cracking were also tested. The importance of this result in terms of the mechanism of stress corrosion and difficulties in measuring KISCC is discussed.

  7. Stress-corrosion cracking of steels in ammonia with consideration given to OTEC design: a survey

    SciTech Connect

    Teel, R.B.

    1980-03-01

    Carbon steel, alloy steel, and high-strength, quenched and tempered steel, when under applied or residual stress and especially when cold formed and/or welded without subsequent thermal stress relief, are subject to failure by stress-corrosion cracking (SCC) in air-contaminated dry ammonia. Water as well as hydrazine when present in small amounts have been shown to be effective inhibitors in an all steel system. Galvanic corrosion between dissimilar metals and/or accelerated failure by SCC of stressed steel as a result of galvanic coupling may be of concern. Where water has proven effective as an inhibitor of SCC in an all steel system, it may not be adequate in a mixed metal system. With aluminum tubes, the tube sheet will either have to be solid aluminum, aluminum clad steel or some nonconductive coating will be necessary to effectively remove the cathodic alloy from the galvanic circuit. Research is required to determine the severity of the coupling effect between dissimilar alloys in ammonia under OTEC conditions; especially the possibility of accelerated SCC failures of stressed steel where the presence of an inhibitor in the ammonia may not be sufficient to override the galvanic coupling effect.

  8. Kinetic studies of the stress corrosion cracking of D6AC steel

    NASA Technical Reports Server (NTRS)

    Noronha, P. J.

    1975-01-01

    The effect of load interactions on the crack growth velocity of D6AC steel under stress corrosion cracking conditions was determined. The environment was a 3.5 percent salt solution. The modified-wedge opening load specimens were fatigue precracked and subjected to a deadweight loading in creep machines. The effects of load shedding on incubation times and crack growth rates were measured using high-sensitivity compliance measurement techniques. Load shedding results in an incubation time, the length of which depends on the amount of load shed and the baseline stress intensity. The sequence of unloading the specimen also controls the subsequent incubation period. The incubation period is shorter when load shedding passes through zero load than when it does not if the specimen initially had the same baseline stress intensity. The crack growth rates following the incubation period are also different from the steady-state crack growth rate at the operating stress intensity. These data show that the susceptibility of this alloy system to stress corrosion cracking depends on the plane-strain fracture toughness and on the yield strength of the material.

  9. Employee Assistance Programmes: The Emperor's New Clothes of Stress Management?

    ERIC Educational Resources Information Center

    Arthur, Andrew R.

    2000-01-01

    Discusses the employee assistance program (EAP), a benefit increasingly provided by United Kingdom employers that claims to reduce the effects of stress on individuals and organizations, provide a management tool to improve workplace performance and productivity, and respond to critical incidents. Describes EAPs, their history, development and…

  10. Stress-Corrosion Cracking of AISI 4340 Steel in Aqueous Environments

    NASA Astrophysics Data System (ADS)

    Kalnaus, Sergiy; Zhang, Jixi; Jiang, Yanyao

    2011-02-01

    Stress corrosion cracking of the high-strength martensitic steel AISI 4340 (yield stress = 1503 MPa) in NaCl aqueous solutions of different concentrations was studied experimentally using compact tension specimens in free corroding conditions. The experiments were conducted under the controls of constant load, constant crack opening displacement (COD), constant loading rate, and constant COD rate. Despite the differences in controlling conditions, the experiments yielded similar results for the threshold stress intensity factor and the plateau velocity in the 3.5 wt pct NaCl solution. Dependence of the plateau velocity on the NaCl concentration was observed, whereas the values of the threshold stress intensity factors seem to be independent of the NaCl concentration in distilled water.

  11. Simulation of Mechanical Stress on Stainless Steel for Pb-Bi Corrosion Test by Using ABAQUS

    NASA Astrophysics Data System (ADS)

    Irwanto, D.; Mustari, A. P. A.; Budiman, B. A.

    2017-03-01

    Pb-Bi eutectic with its advantageous is proposed to be utilized as a coolant in the GEN IV type of rSeactor. However, high temperature corrosion when contact with stainless steels is one of the issues of Pb-Bi eutectic utilization. It is known that in the environment of high temperature Pb-Bi, mechanical strength of stainless steel may decrease. Thus, simulation of mechanical stress working on stainless steel during in-situ bending test by using ABAQUS was conducted. Several bending degrees were simulated at high temperature to obtain the mechanical stress information. Temperature condition was strongly affect the stress vs. displacement profile. The reported mechanical strength reduction percentage was used to draw predicted mechanical stress under high temperature Pb-Bi environment.

  12. Development stress monitoring system based on personal digital assistant (PDA).

    PubMed

    Lee, Mi-hee; Yang, Gyunghye; Lee, Hyoung-Ki; Bang, Seokwon

    2004-01-01

    We have developed nonintrusive type stress monitoring system based on the PDA (Personal Digital Assistance). This system separated sensing part of the physiological signal and estimating part of the stress states. First, sensing part consists of four electrodes such as one PPG electrode, two EDA electrodes and one SKT electrode. Sensing part was able to measuring heart rate, skin temperature variation, and electrodermal activity, all of which can be acquired without discomfort from finger. Second, estimating part was developed and verified for physiological signal database that was obtained from multiple subjects by presenting stress stimuli that were elaborated to effectively induce stress. This system is a useful measure of human stress in portabel device as PDA and smart phone.

  13. Corrosion Fatigue of High-Strength Titanium Alloys Under Different Stress Gradients

    NASA Astrophysics Data System (ADS)

    Baragetti, Sergio; Villa, Francesco

    2015-05-01

    Ti-6Al-4V is the most widely used high strength-to-mass ratio titanium alloy for advanced engineering components. Its adoption in the aerospace, maritime, automotive, and biomedical sectors is encouraged when highly stressed components with severe fatigue loading are designed. The extents of its applications expose the alloy to several aggressive environments, which can compromise its brilliant mechanical characteristics, leading to potentially catastrophic failures. Ti-6Al-4V stress-corrosion cracking and corrosion-fatigue sensitivity has been known since the material testing for pressurized tanks for Apollo missions, although detailed investigations on the effects of harsh environment in terms of maximum stress reduction have been not carried out until recent times. In the current work, recent experimental results from the authors' research group are presented, quantifying the effects of aggressive environments on Ti-6Al-4V under fatigue loading in terms of maximum stress reduction. R = 0.1 axial fatigue results in laboratory air, 3.5 wt.% NaCl solution, and CH3OH methanol solution at different concentrations are obtained for mild notched specimens ( K t = 1.18) at 2e5 cycles. R = 0.1 tests are also conducted in laboratory air, inert environment, 3.5 wt.% NaCl solution for smooth, mild and sharp notched specimens, with K t ranging from 1 to 18.65, highlighting the environmental effects for the different load conditions induced by the specimen geometry.

  14. Effect of applied stress, crystal orientation, and phases on type-II hot corrosion of CMSX-4

    NASA Astrophysics Data System (ADS)

    Lortrakul, Pongpat

    Gas turbine blades encounter corrosion problems, especially at the bare metal connection between the blades and the rotor. Elevated temperatures, a corrosive environment, and high stress are factors that can reduce blade lifespan. Thus, understanding the relation between corrosion behavior and stress is key to improving the design of turbine blades and their operation. Type-II hot corrosion mechanisms (700 °C in flowing 1000 ppm-SO2 with Na2SO4 on the specimen surface) are representative of this problem, and Meier and Luthra have expertly established the mechanisms of Ni-alloy and Co-alloy systems. However, little research has focused on CMSX-4, which is a Ni-based superalloy single crystal. Moreover, research on the effects of phases (eutectic and gamma' size), crystal orientations, and applied stress is lacking. In this research, tests of the early stages of hot corrosion---from 3 minutes to 50 hours of exposure---are performed to develop an understanding of type-II hot corrosion mechanism in CMSX-4.The discovery is that a single Cobalt oxide rich layer is initially formed above NiO in the outward oxidation and turns into spheroids afterward. A unique remnant gamma' precipitate structure is observed in the inward oxidation zone and this evidence indicates the preferential corrosion behavior. Sulfur layer above the original surface is one of the causes influencing the overall oxidation thickness by pushing the outward oxidation scale. As-cast CMSX-4 with a wide variety of phases is used to examine the phase effects. With short exposure, coarse gamma' phase influences the inward oxidation thickness but the effect becomes less with time. Specimens with different orientations (growth and transverse directions) are used to examine orientation effect. A notched specimen with a wedge was invented to maintain a stress gradient during hot corrosion test. The results suggest that there may be an effect of stress on the overall oxidation thickness.

  15. Hierarchical Petascale Simulation Framework For Stress Corrosion Cracking

    SciTech Connect

    Grama, Ananth

    2013-12-18

    A number of major accomplishments resulted from the project. These include: • Data Structures, Algorithms, and Numerical Methods for Reactive Molecular Dynamics. We have developed a range of novel data structures, algorithms, and solvers (amortized ILU, Spike) for use with ReaxFF and charge equilibration. • Parallel Formulations of ReactiveMD (Purdue ReactiveMolecular Dynamics Package, PuReMD, PuReMD-GPU, and PG-PuReMD) for Messaging, GPU, and GPU Cluster Platforms. We have developed efficient serial, parallel (MPI), GPU (Cuda), and GPU Cluster (MPI/Cuda) implementations. Our implementations have been demonstrated to be significantly better than the state of the art, both in terms of performance and scalability. • Comprehensive Validation in the Context of Diverse Applications. We have demonstrated the use of our software in diverse systems, including silica-water, silicon-germanium nanorods, and as part of other projects, extended it to applications ranging from explosives (RDX) to lipid bilayers (biomembranes under oxidative stress). • Open Source Software Packages for Reactive Molecular Dynamics. All versions of our soft- ware have been released over the public domain. There are over 100 major research groups worldwide using our software. • Implementation into the Department of Energy LAMMPS Software Package. We have also integrated our software into the Department of Energy LAMMPS software package.

  16. Microstructural investigation of vintage pipeline steels highly susceptible to stress corrosion cracking

    NASA Astrophysics Data System (ADS)

    Torres, Monica

    The use of pipelines for the transmission of gas offers not only efficiency, but a number of economic advantages. Nevertheless, pipelines are subject to aggressive operating conditions and environments which can lead to in-service degradation [1] and thus to failures. These failures can have catastrophic consequences, such as environmental damage and loss of life [2]. One of the most dangerous threats to pipeline integrity is stress corrosion cracking (SCC). Despite the substantial progress that has been achieved in the field, due to the complex nature of this phenomenon there is still not a complete understanding of this form of external corrosion. This makes its detection and prevention a challenge and therefore a risk to pipeline integrity, and most importantly, to the safety of the population. SCC cracks are the result of the interaction between a corrosive environment, applied stresses, and a susceptible microstructure. To date, what defines a susceptible microstructure remains ambiguous, as SCC has been observed in a range of steel grades, microstructures, chemical composition, and grain sizes. Therefore, in order to be able to accurately predict and prevent this hazardous form of corrosion, it is imperative to advance our knowledge on the subject and gain a better understanding on the microstructural features of highly susceptible pipeline materials, especially in the subsurface zone where crack nucleation must take place. Therefore, a microstructural characterization of the region near the surface layer was carried-out utilizing TEM. TEM analysis revealed the dislocation character, ferrite morphology, and apparent carbide precipitation in some grain boundaries. Furthermore, light microscopy, SEM, and hardness testing were performed to expand our knowledge on the microscopical features of highly SCC susceptible service components. This investigation presents a new approach to SCC characterization, which exposed the sub-surface region microscopical

  17. Robotically assisted laparoscopy benefits surgical performance under stress.

    PubMed

    Moore, Lee J; Wilson, Mark R; Waine, Elizabeth; McGrath, John S; Masters, Rich S W; Vine, Samuel J

    2015-12-01

    While the benefits of robotic surgery for the patient have been relatively well established, little is known about the benefits for the surgeon. This study examined whether the advantages of robotically assisted laparoscopy (improved dexterity, a 3-dimensional view, reduction in tremors, etc.) enable the surgeon to better deal with stressful tasks. Subjective and objective (i.e. cardiovascular) responses to stress were assessed while surgeons performed on either a robotic or conventional laparoscopic system. Thirty-two surgeons were assigned to perform a surgical task on either a robotic system or a laparoscopic system, under three stress conditions. The surgeons completed self-report measures of stress before each condition. Furthermore, the surgeons' cardiovascular responses to stress were recorded prior to each condition. Finally, task performance was recorded throughout each condition. While both groups reported experiencing similar levels of stress, compared to the laparoscopic group, the robotic group displayed a more adaptive cardiovascular response to the stress conditions, reflecting a challenge state (i.e. higher blood flow and lower vascular resistance). Furthermore, despite no differences in completion time, the robotic group performed the tasks more accurately than the laparoscopic group across the stress conditions. These results highlight the benefits of using robotic technology during stressful situations. Specifically, the results show that stressful tasks can be performed more accurately with a robotic platform, and that surgeons' cardiovascular responses to stress are more favourable. Importantly, the 'challenge' cardiovascular response to stress displayed when using the robotic system has been associated with more positive long-term health outcomes in domains where stress is commonly experienced (e.g. lower cardiovascular disease risk).

  18. Effect of Stress Corrosion and Cyclic Fatigue on Fluorapatite Glass-Ceramic

    NASA Astrophysics Data System (ADS)

    Joshi, Gaurav V.

    2011-12-01

    Objective: The objective of this study was to test the following hypotheses: 1. Both cyclic degradation and stress corrosion mechanisms result in subcritical crack growth in a fluorapatite glass-ceramic. 2. There is an interactive effect of stress corrosion and cyclic fatigue to cause subcritical crack growth (SCG) for this material. 3. The material that exhibits rising toughness curve (R-curve) behavior also exhibits a cyclic degradation mechanism. Materials and Methods: The material tested was a fluorapatite glass-ceramic (IPS e.max ZirPress, Ivoclar-Vivadent). Rectangular beam specimens with dimensions of 25 mm x 4 mm x 1.2 mm were fabricated using the press-on technique. Two groups of specimens (N=30) with polished (15 mum) or air abraded surface were tested under rapid monotonic loading. Additional polished specimens were subjected to cyclic loading at two frequencies, 2 Hz (N=44) and 10 Hz (N=36), and at different stress amplitudes. All tests were performed using a fully articulating four-point flexure fixture in deionized water at 37°C. The SCG parameters were determined by using a statistical approach by Munz and Fett (1999). The fatigue lifetime data were fit to a general log-linear model in ALTA PRO software (Reliasoft). Fractographic techniques were used to determine the critical flaw sizes to estimate fracture toughness. To determine the presence of R-curve behavior, non-linear regression was used. Results: Increasing the frequency of cycling did not cause a significant decrease in lifetime. The parameters of the general log-linear model showed that only stress corrosion has a significant effect on lifetime. The parameters are presented in the following table.* SCG parameters (n=19--21) were similar for both frequencies. The regression model showed that the fracture toughness was significantly dependent (p<0.05) on critical flaw size. Conclusions: 1. Cyclic fatigue does not have a significant effect on the SCG in the fluorapatite glass-ceramic IPS e

  19. The effect of heat treatment and test parameters on the aqueous stress corrosion cracking of D6AC steel

    NASA Technical Reports Server (NTRS)

    Gilbreath, W. P.; Adamson, M. J.

    1974-01-01

    The crack growth behavior of D6AC steel as a function of stress intensity, stress and corrosion history and test technique, under sustained load in natural seawater, 3.3 percent NaCl solution, distilled water, and high humidity air was investigated. Reported investigations of D6AC were considered with emphasis on thermal treatment, specimen configuration, fracture toughness, crack-growth rates, initiation period, threshold, and the extension of corrosion fatigue data to sustained load conditions. Stress history effects were found to be most important in that they controlled incubation period, initial crack growth rates, and apparent threshold.

  20. Estimation of durability of GFRP laminates under stress-corrosive environments using acoustic emission

    SciTech Connect

    Fujii, Yoshimichi; Ramakrishna, S.; Hamada, Hiroyuki

    1996-12-31

    The objective of this investigation was to estimate the creep life of glass fiber reinforced plastic (GFRP) materials subjected to stress-corrosive environments using acoustic emission (AE). The laminates were fabricated using combinations of rigid bisphenolic polyester resin (LP-1), flexible vinylester resin (R806), random fiber mat and woven cloth. The creep tests were conducted in 5% nitric acid environment. The rigid matrix composites displayed higher AE count rate than the flexible matrix composites. For given creep testing conditions, the woven cloth reinforced specimens displayed higher number of AE counts than the random mat reinforced specimens. The creep life decreased with increasing creep stress, whereas the AE count rate increased with increasing creep stress. A linear relationship was found between the creep life and the AE count rate.

  1. EPRI-NASA Cooperative Project on Stress Corrosion Cracking of Zircaloys. [nuclear fuel failures

    NASA Technical Reports Server (NTRS)

    Cubicciotti, D.; Jones, R. L.

    1978-01-01

    Examinations of the inside surface of irradiated fuel cladding from two reactors show the Zircaloy cladding is exposed to a number of aggressive substances, among them iodine, cadmium, and iron-contaminated cesium. Iodine-induced stress corrosion cracking (SCC) of well characterized samples of Zircaloy sheet and tubing was studied. Results indicate that a threshold stress must be exceeded for iodine SCC to occur. The existence of a threshold stress indicates that crack formation probably is the key step in iodine SCC. Investigation of the crack formation process showed that the cracks responsible for SCC failure nucleated at locations in the metal surface that contained higher than average concentrations of alloying elements and impurities. A four-stage model of iodine SCC is proposed based on the experimental results and the relevance of the observations to pellet cladding interaction failures is discussed.

  2. Effect of layerwise structural inhomogeneity on stress- corrosion cracking of steel tubes

    NASA Astrophysics Data System (ADS)

    Perlovich, Yu A.; Krymskaya, O. A.; Isaenkova, M. G.; Morozov, N. S.; Fesenko, V. A.; Ryakhovskikh, I. V.; Esiev, T. S.

    2016-04-01

    Based on X-ray texture and structure analysis data of the material of main gas pipelines it was shown that the layerwise inhomogeneity of tubes is formed during their manufacturing. The degree of this inhomogeneity affects on the tendency of tubes to stress- corrosion cracking under exploitation. Samples of tubes were cut out from gas pipelines located under various operating conditions. Herewith the study was conducted both for sections with detected stress-corrosion defects and without them. Distributions along tube wall thickness for lattice parameters and half-width of X-ray lines were constructed. Crystallographic texture analysis of external and internal tube layers was also carried out. Obtained data testifies about considerable layerwise inhomogeneity of all samples. Despite the different nature of the texture inhomogeneity of gas pipeline tubes, the more inhomogeneous distribution of texture or structure features causes the increasing of resistance to stress- corrosion. The observed effect can be explained by saturation with interstitial impurities of the surface layer of the hot-rolled sheet and obtained therefrom tube. This results in rising of lattice parameters in the external layer of tube as compared to those in underlying metal. Thus, internal layers have a compressive effect on external layers in the rolling plane that prevents cracks opening at the tube surface. Moreover, the high mutual misorientation of grains within external and internal layers of tube results in the necessity to change the moving crack plane, so that the crack growth can be inhibited when reaching the layer with a modified texture.

  3. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    DOE PAGES

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; ...

    2015-08-24

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In this paper, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lackmore » of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. Also, the cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.« less

  4. Relative susceptibility of titanium alloys to hot-salt stress-corrosion

    NASA Technical Reports Server (NTRS)

    Gray, H. R.

    1971-01-01

    Susceptibility of titanium alloys to hot-salt stress-corrosion cracking increased as follows: Ti-2Al-11Sn-5Zr-0.2Si(679), Ti-6Al-2Sn-4Zr-2Mo(6242), Ti-6Al-4V(64), Ti-6Al-4V-3Co(643), Ti-8Al-1Mo-1V(811), and Ti-13V-11Cr-3A1(13-11-3). The Ti-5Al-6Sn-2Zr-1Mo-0.25Si(5621S) alloy was both the least and most susceptible depending on heat treatment. Such rankings can be drastically altered by heat-to-heat and processing variations. Residual compressive stresses and cyclic exposures also reduce susceptibility to stress-corrosion. Simulated turbine-engine compressor environmental variables such as air velocity, pressure, dewpoint, salt concentration, and salt deposition temperature have only minor effects. Detection of substantial concentrations of hydrogen in all corroded alloys confirmed the existence of a hydrogen embrittlement mechanism.

  5. Evaluation of weld metal 82 and weld metal 152 stress corrosion cracking susceptibility

    SciTech Connect

    Psaila-Dombrowski, M.J.; Sarver, J.M.; Doherty, P.E.; Schneider, W.G.

    1995-12-31

    Welds are often an area of concern in steam generators (SG) because of the different materials in the welds, the residual stresses which result from the welding process and subsequent operational stresses. In general a weld is composed of a base metal, weld metal and the heat affected zone (HAZ). This study investigated the corrosion performance of welds connecting the divider plate to the weld buildup in a welded-in divider plate (WIDP) design. The materials of interest were Alloy 690 plate, Weld Metals (WM) 82 and WM 152. Weld test samples were fabricated in a manner that is consistent with SG fabrication practices in which WM 152 is used to attach the Alloy 690 plate to the WM 82 weld buildup. Round tensile specimens were used to evaluate WIDP welds. Specimens were manufactured parallel to the weld fusion lines, hence, the gauge length of each specimen contained either the base metal or a metal and a HAZ. Use of specimens of this orientation permitted evaluation of all the materials contained in the specimen for stress corrosion cracking (SCC) susceptibility, not just the weakest materials. Constant extension rate tests were performed in Pressurized Water Reactor (PWR) primary water chemistry and faulted primary water chemistry at 343 C and a strain rate of 1 {times} 10{sup {minus}6} sec{sup {minus}1}. No SCC was found in any specimen in either environment.

  6. Stress Corrosion Cracking Behavior of Multipass TIG-Welded AA2219 Aluminum Alloy in 3.5 wt pct NaCl Solution

    NASA Astrophysics Data System (ADS)

    Venugopal, A.; Sreekumar, K.; Raja, V. S.

    2012-09-01

    The stress corrosion cracking (SCC) behavior of the AA2219 aluminum alloy in the single-pass (SP) and multipass (MP) welded conditions was examined and compared with that of the base metal (BM) in 3.5 wt pct NaCl solution using a slow-strain-rate technique (SSRT). The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of both the BM and welded joints. The results showed that the ductility ratio ( ɛ NaCl/( ɛ air) was 0.97 and 0.96, respectively, for the BM and MP welded joint, and the same was marginally reduced to 0.9 for the SP welded joint. The fractographic examination of the failed samples revealed a typical ductile cracking morphology for all the base and welded joints, indicating the good environmental cracking resistance of this alloy under all welded conditions. To understand the decrease in the ductility of the SP welded joint, preexposure SSRT followed by microstructural observations were made, which showed that the decrease in ductility ratio of the SP welded joint was caused by the electrochemical pitting that assisted the nucleation of cracks in the form of corrosion induced mechanical cracking rather than true SCC failure of the alloy. The microstructural examination and polarization tests demonstrated a clear grain boundary (GB) sensitization of the PMZ, resulting in severe galvanic corrosion of the SP weld joint, which initiated the necessary conditions for the localized corrosion and cracking along the PMZ. The absence of PMZ and a refined fusion zone (FZ) structure because of the lesser heat input and postweld heating effect improved the galvanic corrosion resistance of the MP welded joint greatly, and thus, failure occurred along the FZ.

  7. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-11-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  8. Control of alkaline stress corrosion cracking in pressurized-water reactor steam generator tubing

    SciTech Connect

    Hwang, I.S. . Dept. of Nuclear Engineering); Park, I.G. . Div. of Materials Science and Engineering)

    1999-06-01

    Outer-diameter stress corrosion cracking (ODSCC) of alloy 600 (UNS N06600) tubings in steam generators of the Kori-1 pressurized-water reactor (PWR) caused an unscheduled outage in 1994. Failure analysis and remedy development studies were undertaken to avoid a recurrence. Destructive examination of a removed tube indicated axial intergranular cracks developed at the top of sludge caused by a boiling crevice geometry. A high ODSCC propagation rate was attributed to high local pH and increased corrosion potential resulting from oxidized copper presumably formed during the maintenance outage and plant heatup. Remedial measures included: (1) crevice neutralization by crevice flushing with boric acid (H[sub 3]BO[sub 3]) and molar ratio control using ammonium chloride (NH[sub 4]Cl), (2) corrosion potential reduction by hydrazine (H[sub 2]NNH[sub 2]) soaking and suppression of oxygen below 20 ppb to avoid copper oxide formation, (3) titanium dioxide (TiO[sub 2]) inhibitor soaking, and (4) temperature reduction of 5 C. Since application of the remedy program, no significant ODSCC has been observed, which clearly demonstrates the benefit of departing from an oxidizing alkaline environment. In addition, the TiO[sub 2] inhibitor appeared to have a positive effect, warranting further examination.

  9. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-09-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  10. Stress corrosion cracking and corrosion fatigue characterisation of MgZn1Ca0.3 (ZX10) in a simulated physiological environment.

    PubMed

    Jafari, Sajjad; Raman, R K Singh; Davies, Chris H J; Hofstetter, Joelle; Uggowitzer, Peter J; Löffler, Jörg F

    2017-01-01

    Magnesium (Mg) alloys have attracted great attention as potential materials for biodegradable implants. It is essential that an implant material possesses adequate resistance to cracking/fracture under the simultaneous actions of corrosion and mechanical stresses, i.e., stress corrosion cracking (SCC) and/or corrosion fatigue (CF). This study investigates the deformation behaviour of a newly developed high-strength low-alloy Mg alloy, MgZn1Ca0.3 (ZX10), processed at two different extrusion temperatures of 325 and 400°C (named E325 and E400, respectively), under slow strain tensile and cyclic tension-compression loadings in air and modified simulated body fluid (m-SBF). Extrusion resulted in a bimodal grain size distribution with recrystallised grain sizes of 1.2 μm ± 0.8 μm and 7 ± 5 μm for E325 and E400, respectively. E325 possessed superior tensile and fatigue properties to E400 when tested in air. This is mainly attributed to a grain-boundary strengthening mechanism. However, both E325 and E400 were found to be susceptible to SCC at a strain rate of 3.1×10(-7)s(-1) in m-SBF. Moreover, both E325 and E400 showed similar fatigue strength when tested in m-SBF. This is explained on the basis of crack initiation from localised corrosion following tests in m-SBF.

  11. INHIBITION OF STRESS CORROSION CRACKING OF CARBON STEEL STORAGE TANKS AT HANFORD

    SciTech Connect

    BOOMER, K.D.

    2007-01-31

    The stress corrosion cracking (SCC) behavior of A537 tank steel was investigated in a series of environments designed to simulate the chemistry of legacy nuclear weapons production waste. Tests consisted of both slow strain rate tests using tensile specimens and constant load tests using compact tension specimens. Based on the tests conducted, nitrite was found to be a strong SCC inhibitor. Based on the test performed and the tank waste chemistry changes that are predicted to occur over time, the risk for SCC appears to be decreasing since the concentration of nitrate will decrease and nitrite will increase.

  12. Photoelectrochemical protection of stainless alloys from the stress-corrosion cracking in BWR primary coolant environment

    SciTech Connect

    Akashi, Masatsune; Iso-o, Hiroyuki; Kubota, Nobuhiko; Fukuda, Takanori; Ayabe, Muneo; Hirano, Kenji

    1995-12-31

    The feasibility of counteracting or preventing the stress-corrosion cracking in the BWR core internals by the photoelectrochemical method has been examined. For the purpose TiO{sub 2} semiconductor is noted for its capability of photo electrochemically inducing the water-oxidizing anodic reaction in low enough potential domain if supplied with a light of a wavelength shorter than 410 nm. This paper offers an empirical proof by showing that Type 304 stainless steel and Alloy 600 stainless alloy that have been plasma-spray coated with TiO{sub 2} film will do quite well in environments of BWR primary coolant.

  13. Systematic Review of Uit Parameters on Residual Stresses of Sensitized AA5456 and Field Based Residual Stress Measurements for Predicting and Mitigating Stress Corrosion Cracking

    DTIC Science & Technology

    2014-03-01

    68]. This process uses a portable, high-speed rotary tool with a series of silicon carbide ( SiC ) abrasive discs and diamond impregnated polishing...exposure technique SCC stress corrosion cracking SEOP standard and emergency operating procedures SiC silica carbide SPD severe plastic...UIT surface. Metallographic polishing was performed using silicon carbide grit papers to a 4,000 grit and diamond polishing down to a one micron

  14. Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material

    SciTech Connect

    G. Gordon

    2004-10-13

    Stress corrosion cracking is one of the most common corrosion-related causes for premature breach of metal structural components. Stress corrosion cracking is the initiation and propagation of cracks in structural components due to three factors that must be present simultaneously: metallurgical susceptibility, critical environment, and static (or sustained) tensile stresses. This report was prepared according to ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The purpose of this report is to provide an evaluation of the potential for stress corrosion cracking of the engineered barrier system components (i.e., the drip shield, waste package outer barrier, and waste package stainless steel inner structural cylinder) under exposure conditions consistent with the repository during the regulatory period of 10,000 years after permanent closure. For the drip shield and waste package outer barrier, the critical environment is conservatively taken as any aqueous environment contacting the metal surfaces. Appendix B of this report describes the development of the SCC-relevant seismic crack density model (SCDM). The consequence of a stress corrosion cracking breach of the drip shield, the waste package outer barrier, or the stainless steel inner structural cylinder material is the initiation and propagation of tight, sometimes branching, cracks that might be induced by the combination of an aggressive environment and various tensile stresses that can develop in the drip shields or the waste packages. The Stainless Steel Type 316 inner structural cylinder of the waste package is excluded from the stress corrosion cracking evaluation because the Total System Performance Assessment for License Application (TSPA-LA) does not take credit for the inner cylinder. This document provides a detailed description of the process-level models that can be applied to assess the performance of Alloy 22

  15. Avoidance of stress corrosion susceptibility in high strength aluminum alloys by control of grain boundary and matrix microstructure

    NASA Technical Reports Server (NTRS)

    Adler, P.; Deiasi, R.

    1974-01-01

    The relation of microstructure to the mechanical strength and stress corrosion resistance of highest strength and overaged tempers of BAR and 7050 aluminum alloys was investigated. Comparison is made with previously studied 7075 aluminum alloy. Optical microscopy, transmission electron microscopy, and differential scanning calorimetry were used to characterize the grain morphology, matrix microstructure, and grain boundary microstructure of these tempers. Grain boundary interparticle spacing was significant to stress corrosion crack propagation for all three alloys; increasing interparticle spacing led to increased resistance to crack propagation. In addition, the fire grain size in Bar and 7050 appears to enhance crack propagation. The highest strength temper of 7050 has a comparatively high resistance to crack initiation. Overall stress corrosion behavior is dependent on environment pH, and evaluation over a range of pH is recommended.

  16. Stress-corrosion cracking of low-strength carbon steels in candidate high-level waste repository environments

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Parkins, R.N.

    1987-02-01

    A survey of the literature was performed to identify potential stress-corrosion cracking agents for low-strength carbon and low alloy steels in repository environments. It was found that a number of potent cracking agents are present, but stress-corrosion cracking is relatively unlikely in the bulk repository environments because of their low concentration. On the other hand, concentration of these species may occur by a number of mechanisms, and thus it is conceivable that the waste package could fail prematurely by stress corrosion. Accordingly, it is recommended that the lower concentration limits for potential cracking agents be identified under typical repository environments, in conjunction with modeling studies to assess the likelihood that the concentrating mechanisms will operate and to bound the upper limits of concentration for each mechanism. 82 refs.

  17. POTENTIAL FOR STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS CONTAINING HIGHLY CAUSTIC SOLUTIONS

    SciTech Connect

    Lam, P.; Stripling, C.; Fisher, D.; Elder, J.

    2010-04-26

    The evaporator recycle streams of nuclear waste tanks may contain waste in a chemistry and temperature regime that exceeds the current corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history found that two of these A537 carbon steel tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved tanks of similar construction. Therefore, it appears that the efficacy of stress relief of welding residual stress is the primary corrosion-limiting mechanism. The objective of this experimental program is to test A537 carbon steel small scale welded U-bend specimens and large welded plates (30.48 x 30.38 x 2.54 cm) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in these nuclear waste tanks. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test was completed after 12 weeks of immersion in a similar solution at 125 C except that the aluminate concentration was reduced to 0.3 M. Visual inspection of the plate revealed that stress corrosion cracking had not initiated from the machined crack tips in the weld or in the heat affected zone. NDE ultrasonic testing also confirmed subsurface cracking did not occur. Based on these results, it can be concluded that the environmental condition of these tests was unable to develop stress corrosion cracking within the test periods for the small welded U-bends and for the large plates, which were welded with an identical procedure as used in the construction of the actual nuclear waste tanks in the 1960s. The

  18. STRESS CORROSION CRACKING SUSCEPTIBILITY OF HIGH LEVEL WASTE TANKS DURING SLUDGE MASS REDUCTION

    SciTech Connect

    Subramanian, K

    2007-10-18

    Aluminum is a principal element in alkaline nuclear sludge waste stored in high level waste (HLW) tanks at the Savannah River Site. The mass of sludge in a HLW tank can be reduced through the caustic leaching of aluminum, i.e. converting aluminum oxides (gibbsite) and oxide-hydroxides (boehmite) into soluble hydroxides through reaction with a hot caustic solution. The temperature limits outlined by the chemistry control program for HLW tanks to prevent caustic stress corrosion cracking (CSCC) in concentrated hydroxide solutions will potentially be exceeded during the sludge mass reduction (SMR) campaign. Corrosion testing was performed to determine the potential for CSCC under expected conditions. The experimental test program, developed based upon previous test results and expected conditions during the current SMR campaign, consisted of electrochemical and mechanical testing to determine the susceptibility of ASTM A516 carbon steel to CSCC in the relevant environment. Anodic polarization test results indicated that anodic inhibition at the temperatures and concentrations of interest for SMR is not a viable, consistent technical basis for preventing CSCC. However, the mechanical testing concluded that CSCC will not occur under conditions expected during SMR for a minimum of 35 days. In addition, the stress relief for the Type III/IIIA tanks adds a level of conservatism to the estimates. The envelope for corrosion control is recommended during the SMR campaign is shown in Table 1. The underlying assumption is that solution time-in-tank is limited to the SMR campaign. The envelope recommends nitrate/aluminate intervals for discrete intervals of hydroxide concentrations, although it is recognized that a continuous interval may be developed. The limits also sets temperature limits.

  19. Uncertainty quantification methodologies development for stress corrosion cracking of canister welds

    SciTech Connect

    Dingreville, Remi Philippe Michel; Bryan, Charles R.

    2016-09-30

    This letter report presents a probabilistic performance assessment model to evaluate the probability of canister failure (through-wall penetration) by SCC. The model first assesses whether environmental conditions for SCC – the presence of an aqueous film – are present at canister weld locations (where tensile stresses are likely to occur) on the canister surface. Geometry-specific storage system thermal models and weather data sets representative of U.S. spent nuclear fuel (SNF) storage sites are implemented to evaluate location-specific canister surface temperature and relative humidity (RH). As the canister cools and aqueous conditions become possible, the occurrence of corrosion is evaluated. Corrosion is modeled as a two-step process: first, pitting is initiated, and the extent and depth of pitting is a function of the chloride surface load and the environmental conditions (temperature and RH). Second, as corrosion penetration increases, the pit eventually transitions to a SCC crack, with crack initiation becoming more likely with increasing pit depth. Once pits convert to cracks, a crack growth model is implemented. The SCC growth model includes rate dependencies on both temperature and crack tip stress intensity factor, and crack growth only occurs in time steps when aqueous conditions are predicted. The model suggests that SCC is likely to occur over potential SNF interim storage intervals; however, this result is based on many modeling assumptions. Sensitivity analyses provide information on the model assumptions and parameter values that have the greatest impact on predicted storage canister performance, and provide guidance for further research to reduce uncertainties.

  20. Role of microstructure in caustic stress corrosion cracking of Alloy 690

    SciTech Connect

    Mertz, D.A.; Duda, P.T.; Pica, P.N.; Spahr, G.L.

    1995-12-31

    Alloy 690 has been selected for nuclear heat transport system tubing application in recent commercial reactor plants due to its resistance to multiple types of corrosion attack. Typical corn final heat treatments for this material are a mill-anneal (MA, approximately 1,070 C) to completely dissolve the carbides and develop the final grain structure plus a thermal treatment (TT, approximately 700 C) to precipitate carbides at the grain boundaries. Tubing with grain boundary carbides and no or few intragranular carbides has been found resistant to intergranular stress corrosion cracking (IGSCC) in caustic environments. In this work, first, Alloy 690 plate was subjected to a variety of MA and MA-TT heat treatments to create microstructures of carbide-decorated grain boundaries and undecorated boundaries. Caustic IGSCC test results were consistent with tubing data. Second, experiments were conducted to understand the mechanism by which caustic-corrosion resistance is imparted to Alloy 690 by grain boundary carbides. Tubing with a fully-developed MA-TT carbide microstructure was strained and heat-treated to create a mixed microstructure of new grain boundaries with no carbide precipitate decoration, intermixed with intragranular carbide strings from prior grain boundaries. Caustic SCC performance of this material was identical to that of material with the MA-TT carbide-decorated grain boundaries. This work suggests that the fundamental cause of good IGSCC resistance of MA-TT Alloy 690 in caustic does not derive solely from grain boundary carbides. It is suggested that matrix strength, as measured by yield stress, could be a controlling factor.

  1. Stress corrosion evaluation of HP 9Ni-4Co-0.30C steel plate welds

    NASA Technical Reports Server (NTRS)

    Torres, Pablo D.

    1993-01-01

    A stress corrosion cracking (SCC) investigation was conducted on HP 9Ni-4Co-0.30C steel plate welds (welded by using straight polarity plasma arc and HP 9Ni-4Co-0.20C weld wire) since this material is being considered for use in the Advanced Solid Rocket Motor (ASRM) program. Prior to the welding, the material was double tempered at 538 C (1,000 F). After welding, only part of the material was stress relieved at 510 C (950 F) for 3 h. Round tensile specimens obtained from nonstress-relieved material were tested in 100-percent relative humidity at 38 C (100 F), in 3.5-percent NaCl alternate immersion, and in 5-percent salt spray at 35 C (95 F). Specimens obtained from stress-relieved material were tested in alternate immersion. The stress levels were 50, 75, and 90 percent of the corresponding 0.2-percent yield strength (YS). All the nonstress-relieved specimens exposed to salt spray and alternate immersion failed. Stress-relieved specimens (exposed to alternate immersion) failed at 75 and 90 percent of YS. No failures occurred at 50 percent of YS in the stress-relieved specimens which indicates a beneficial effect of the stress relief on the SCC resistance of these welds. The stress relief also had a positive effect on the mechanical properties of the welds (the most important being an increase of 21 percent on the YS). Under the conditions of these tests, the straight polarity plasma are welded HP 9Ni4Co-0.30C steel plate was found highly susceptible to SCC in the nonstress-relieved condition. This susceptibility to SCC was reduced by stress relieving.

  2. Experimental study on the stress corrosion cracking behavior of AISI347 in acid chloride ion solution

    NASA Astrophysics Data System (ADS)

    Qu, Yanpeng; Wang, Runkun; Wang, Chao; Chen, Songying

    The stress corrosion cracking (SCC) behavior of AISI347 austenitic stainless steel exposed to acid solution containing chloride ion at different temperature and pressure is studied through slow strain rate testing (SSRT) at different test condition. The result of SSRT shows, with the pressure increasing, the SCC resistance is getting worse and the trend of brittle fracture presented by the fracture surface is more obvious. With the temperature rising, the mechanical properties of AISI347 getting worse first and then getting better, it gets to be the worst when the temperature is 260 °C. The result of significance effect analysis of temperature and pressure on SCC shows that the temperature has a greater effect on the resistance to SCC of AISI347 austenitic stainless steel than the pressure. The main component of passive film is analyzed and the mechanism of SCC is discussed. Chromium oxides soluble in the acidic chloride solution results in the forming of corrosion pits and the cracking of the passive film under stress.

  3. A torque, tension and stress corrosion evaluation of high strength A286 bolts

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1986-01-01

    The problems associated with overtorque applied to the Booster Separation Motor (BSM) Igniter Adapter high strength 200 KSI (1379 Mpa) A286 CRES bolts and the threaded holes of the 7075-T73 aluminum alloy BSM cases are addressed. The evaluation included torque, tensile, and stress corrosion tests incorporating the A286 CRES bolts and the 7075-T73 aluminum alloy BSM cases. The tensile test data includes ultimate tensile load (UTL), Johnson's 2/3 yield load (J2/3YL), proportional limit load (PLL), and total bolt stretch. Torque tension data includes torque, torque induced load, and positive and negative break-away torque. Stress corrosion test data reflect the overtorque and the resulting torque induced loads sustained by the A286 CRES bolts torqued into a 7075-T73 aluminum alloy forged dome with threaded holes. After 60 days of salt fog exposure, the positive and the negative break-away torques, the subsequent mechanical property tensile test results, and the BSM dome threaded hole axial tensile pullout loads are reported.

  4. Flaw growth of 7075, 7475, 7050 and 7049 aluminum alloy plate in stress corrosion environments

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1976-01-01

    Marine atmosphere and laboratory stress corrosion test results on smooth and precracked specimens from 7075, 7475, 7050, and 7049 alloy plates (1.25 and 3.0-in. thick) are presented. It is shown that for a given strength level, alloys 7050-T7X and 7049-T7X have superior short-transverse stress corrosion resistance (SCR) to 7X75-T7X. At typical strength levels above the minimum, for example, SCR of these alloys is considerably better than that of 7075-T76, and approaches that of 7075-T73. Alloy 7475 maintains an advantage in the area of fracture toughness, however, because it can be thermally processed to give particularly clean microstructures. Results from precracked specimens are in good qualitative agreement with those obtained from smooth specimens. Although both specimen types are capable of distinguishing between -T6, -T76 and -T73 tempers in relatively short time periods the precracked specimen provides more information about crack growth rates.

  5. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-01-01

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  6. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-12-31

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  7. Stress corrosion cracking of Ni-base and Ti alloys under controlled potential

    SciTech Connect

    Estill, J C; Gordon, S R; Logeteta, L F; Roy, A K

    1998-10-22

    Susceptibility to stress corrosion cracking (SCC) of alloy C-22 and Ti Gr-12, two candidate alloys for the inner-container of the multi-barrier nuclear waste package, was evaluated by using the slow-strain-rate (SSR) test technique in a deaerated acidic brine (pH {approx} 2.70) at 90 C. The strain rate used was 3.3 x 10{sup {minus}6} sec{sup {minus}1}. Prior to being tested in the acidic brine, specimens of each alloy were pulled inside the test chamber in the dry condition at room temperature (RT). Then specimens were exposed to the test solution while being strained under different controlled electrochemical potentials. The magnitude of the controlled potential was selected based on the corrosion potential measured in the test solution prior to straining of the specimen. Results indicate that, for Ti Gr-12, the times to failure were significantly shorter compared to those for alloy C-22. Furthermore, Ti Gr-12 showed reduced ductility in terms of percent reduction in area and true fracture stress, as the controlled potential became more cathodic. Results also indicate that the time-to-failure and percent elongation reached the minimum values when Ti Gr-12 was tested under impressed potential of {minus}1162 mV. Finally, metallographic examination was performed to evaluate the primary fracture, and the secondary cracking, if any, along the gage section of the broken tensile specimen.

  8. Stress corrosion cracking of α-brass in waters with and without additions

    NASA Astrophysics Data System (ADS)

    Parkins, R. N.; Rangel, C. M.; Yu, J.

    1985-09-01

    Slow strain rate stress corrosion tests on a 0.032 pct As brass in SO2 solutions of increasing dilution eventually resulted in tests being carried out in various waters which were also found to promote cracking. A 0.002 pet As brass was also found to be susceptible to cracking in deionized water, but in brackish water or an acidified sulfate solution this brass did not display the stress corrosion cracking observed in these more aggressive solutions by the higher As brass. The addition of arsenite to distilled water or arsenate to deionized water in sufficient amounts effectively inhibited the cracking observed at controlled potentials or open circuit in these waters without the As additions. The results are interpreted as indicative of dezincification being involved in these various environments that promoted cracking, but the extent of the dezincification plays an important role in determining whether or not cracking occurs, those additions leading to rapid and massive dezincification involving redeposition of dissolved Cu not being conducive to cracking.

  9. Aqueous chloride stress corrosion cracking of titanium: A comparison with environmental hydrogen embrittlement

    NASA Technical Reports Server (NTRS)

    Nelson, H. G.

    1973-01-01

    The physical characteristics of stress corrosion cracking of titanium in an aqueous chloride environment are compared with those of embrittlement of titanium by a gaseous hydrogen environment in an effort to help contribute to the understanding of the possible role of hydrogen in the complex stress corrosion cracking process. Based on previous studies, the two forms of embrittlement are shown to be similar at low hydrogen pressures (100 N/sqm) but dissimilar at higher hydrogen pressures. In an effort to quantify this comparison, tests were conducted in an aqueous chloride solution using the same material and test techniques as had previously been employed in a gaseous hydrogen environment. The results of these tests strongly support models based on hydrogen as the embrittling species in an aqueous chloride environment. Further, it is shown that if hydrogen is the causal species, the effective hydrogen fugacity at the surface of titanium exposed to an aqueous chloride environment is equivalent to a molecular hydrogen pressure of approximately 10 N/sqm.

  10. Phenomenon analysis of stress corrosion cracking in the vessel head penetrations of French PWR`s

    SciTech Connect

    Pichon, C.; Buisine, D.; Faidy, C.; Gelpi, A.; Vaindirlis, M.

    1995-12-31

    During a hydrotest in 1991, a leak was detected on,a reactor vessel head (RVH) penetration of a French PWR. This leak was due to a phenomenon of Primary Water Stress Corrosion Cracking (PWSCC) affecting these penetrations in Alloy 600. The destructive and non-destructive examinations undertaken during the following months highlighted the generic nature of the degradations. In order to well understand this phenomenon and implement the most suitable maintenance policy, a large scale scientific program was decided and performed jointly by Electricite de France and FRAMATOME. The paper will present all the results obtained in this program concerning the parameters governing the PWSCC. In particular the following fields will be developed: (1) the material, its microstructure in line with the manufacturing and its susceptibility to PWSCC; (2) the stresses and their evaluations by measurements, mock up corrosion tests and Finite Element Analysis (FEA); (3) the effect of surface finish on crack initiation; and (4) the crack growth rate. This phenomenon analysis will be useful for evaluating the risk of PWSCC on other Alloy 600 areas in PWR`s primary system.

  11. A Study on Stress-Corrosion Cracking Using Single Fiber Model Specimen

    NASA Astrophysics Data System (ADS)

    Kawada, Hiroyuki; Kobiki, Akira

    Recently the crack propagation properties of GFRP on the stress corrosion cracking (S. C.C) are investigated, and the threshold stress intensity factor KICC is verified in some environmental solution. From the investigation, it was found that GFRP reinforced by C-glass fiber has a superior acid resistance. However the microscopic crack propagation mechanisms caused by the material corrosion are not verified, and the microscopic mechanisms are necessary to assure the durability. Therefore the degradation mechanisms of the inner fiber and the matrix and the fiber/matrix interface should be quantified. In this study, the degradation of the fiber strength and the fiber/matrix interfacial shear strength are investigated using a single fiber composite previously immersed into environmental solutions, distilled water and acid solution. The effects of solution diffusion into the matrix resin on the fiber strength and the interfacial shear strength have been evaluated as a function of immersion time by fragmentation test in the room air. It is found that the diffusion of distilled water influences the degradation earlier than the acid solution. And the diffusion behavior is confirmed by Fickian diffusion analysis. The calculated concentration distribution showed that the water concentration around the fiber is saturated much earlier than the saturation of the acid ion due to the lower diffusion coefficient. Furthermore the crack propagation mechanisms are discussed based on the degradation estimated by the fragmentation test.

  12. Stress corrosion evaluation of HP 9Ni-4Co-0.20C steel

    NASA Technical Reports Server (NTRS)

    Torres, Pablo D.

    1993-01-01

    A stress corrosion cracking (SCC) evaluation was undertaken on HP 9Ni-4Co-0.20C steel in support of the Advanced Solid Rocket Motor (ASRM) program. This alloy was tested in plate, bar, and ring forging forms. Several heat treating procedures yielded ultimate tensile strengths ranging from 1,407 to 1,489 MPa (204 to 216 ksi). The test environments were high humidity, alternate immersion in 3.5-percent NaCl, and 5-percent salt spray. Stress levels ranged from 25 to 90 percent of the yield strengths. The majority of the tests were conducted for 90 days. Even though the specimens rusted significantly in salt spray and alternate immersion, no failures occurred. Therefore, it can be concluded that this alloy, in the forms and at the strength levels tested, is highly resistant to SCC in salt and high humidity environments.

  13. The role of hydrogen in hot-salt stress corrosion cracking of titanium-aluminum alloys

    NASA Technical Reports Server (NTRS)

    Ondrejcin, R. S.

    1971-01-01

    Additional support is presented for the previously proposed role of hydrogen as an embrittling agent in hot-salt stress corrosion cracking of titanium-aluminum alloys. The main source of hydrogen formed during the reactions of titanium alloys with hot salt was identified as water associated with the salt. Hydrogen is produced by the reaction of an intermediate (hydrogen halide) with the alloy rather than from metal-water reactions. The fracture mode of precracked tensile specimens was ductile when the specimens were tested in air, and brittle when tests were made in high-pressure hydrogen. Stressed titanium-aluminum alloys also were cracked by bombardment with hydrogen ions produced in a proton accelerator. The approximate concentrations of the hydrogen ions in the alloys were calculated.

  14. Modeling of stresses at grain boundaries with respect to occurrence of stress corrosion cracking

    SciTech Connect

    Kozaczek, K.J.; Sinharoy, A.; Ruud, C.O.; McIlree, A.R.

    1995-12-31

    The distributions of elastic stresses/strains in the grain boundary regions were studied by the analytical and the finite element models. The grain boundaries represent the sites where stress concentration occurs as a result of discontinuity of elastic properties across the grain boundary and the presence of second phase particles elastically different from the surrounding matrix grains. A quantitative analysis of those stresses for steels and nickel based alloys showed that the stress concentrations in the grain boundary regions are high enough to cause a local microplastic deformation even when the material is in the macroscopic elastic regime. The stress redistribution as a result of such a plastic deformation was discussed.

  15. The effects of heat treatment and composition on the stress corrosion cracking resistance of inconel alloy X-750

    NASA Astrophysics Data System (ADS)

    Floreen, S.; Nelson, J. L.

    1983-01-01

    The stress corrosion cracking resistance of 24 heats of INCONEL* alloy X-750 was measured in high purity pH 10 water at 360 °C. An overaging heat treatment of 96 hours at 760 °C produced an improved combination of strength and cracking resistance because of the homogenization of slip in the matrix. Examination of residual elements showed that Zr additions further improved the cracking resistance by stabilizing theγ' precipitate in the grain boundary region. Combining the new heat treatment with the Zr addition produced approximately a 50 pct improvement in stress corrosion cracking resistance at a 10 pct lower yield strength.

  16. Residual stress control by ion beam assisted deposition

    SciTech Connect

    Was, G.S.; Jones, J.W.; Parfitt, L.; Kalnas, C.E.; Goldiner, M.

    1996-12-31

    The origin of residual stresses were studied in both crystalline metallic films and amorphous oxide films made by ion beam assisted deposition (IBAD). Monolithic films of Al{sub 2}O{sub 3} were deposited during bombardment by Ne, Ar or Kr over a narrow range of energies, E, and a wide range of ion-to-atom arrival rate ratios, R and were characterized in terms of composition, thickness, density, crystallinity, microstructure and residual stress. The stress was a strong function of ion beam parameters and gas content and compares to the behavior of other amorphous compounds such as MoSi{sub x} and WSi{sub 2.2}. With increasing normalized energy (eV/atom), residual stress in crystalline metallic films (Mo, W) increases in the tensile direction before reversing and becoming compressive at high normalized energy. The origin of the stress is most likely due to densification or interstitial generation. Residual stress in amorphous films (Al{sub 2}O{sub 3}, MoSi{sub x} and WSi{sub 2.2}) is initially tensile and monotonically decreases into the compressive region with increasing normalized energy. The amorphous films also incorporate substantially more gas than crystalline films and in the case of Al{sub 2}O{sub 3} are characterized by a high density of voids. Stress due to gas pressure in existing voids explains neither the functional dependence on gas content nor the magnitude of the observed stress. A more likely explanation for the behavior of stress is gas incorporation into the matrix, where the amount of incorporated gas is controlled by trapping.

  17. Detection of stress corrosion cracking of high-strength steel used in prestressed concrete structures by acoustic emission technique

    NASA Astrophysics Data System (ADS)

    Ramadan, S.; Gaillet, L.; Tessier, C.; Idrissi, H.

    2008-02-01

    The stress corrosion cracking (SCC) of high-strength steel used in prestressed concrete structures was studied by acoustic emission technique (AE). A simulated concrete pore (SCP) solution at high-alkaline (pH ≈ 12) contaminated by sulphate, chloride, and thiocyanate ions was used. The evolution of the acoustic activity recorded during the tests shows the presence of several stages related respectively to cracks initiation due to the local corrosion imposed by corrosives species, cracks propagation and steel failure. Microscopic examinations pointed out that the wires exhibited a brittle fracture mode. The cracking was found to propagate in the transgranular mode. The role of corrosives species and hydrogen in the rupture mechanism of high-strength steel was also investigated. This study shows promising results for an potential use in situ of AE for real-time health monitoring of eutectoid steel cables used in prestressed concrete structures.

  18. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  19. Flat growth of 7075, 7475, 7050 and 7049 aluminum alloy plate in stress corrosion environments: 2-year marine atmosphere results

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1978-01-01

    Marine atmospheric exposure of smooth and precracked specimens from 7075, 7475, 7050 and 7049 plates support the conclusion that for a given strength level, the short transverse stress corrosion resistance of 7050-T7X and 7049-T7X is superior to that of 7075-T7X. The threshold stress intensity (K sub Iscc) for these alloys is about 25 MPa square root m at a yield strength of about 460 MPa; the corresponding yield strength level for 7075-T7X at this SCR level is about 425 MPa. Additional tests on two lots of high-toughness 7475 plate indicate that this alloy is capable of achieving K sub Iscc values of about 35 MPa square root m at yield strengths of 400-450 MPa. Precracked specimens from all these 7XXX-series alloys are subject to self loading from corrosion product wedging. This effect causes stress corrosion cracks to continue growing at very low apparent stress intensities, and should therefore be considered a potential driving force for stress corrosion in design and materials selection.

  20. INVESTIGATION OF THE POTENTIAL FOR CAUSTIC STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS

    SciTech Connect

    Lam, P.

    2009-10-15

    The evaporator recycle streams contain waste in a chemistry and temperature regime that may be outside of the current waste tank corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history (1998-2008) of Tanks 30 and 32 showed that these tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved F-Area tanks. Therefore, for the Type III/IIIA waste tanks the efficacy of the stress relief of welding residual stress is the only corrosion-limiting mechanism. The objective of this experimental program is to test carbon steel small scale welded U-bend specimens and large welded plates (12 x 12 x 1 in.) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in Tanks 30 and 32. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test is currently in progress, but no cracking has been observed after 9 weeks of immersion. Based on the preliminary results, it appears that the environmental conditions of the tests are unable to develop stress corrosion cracking within the duration of these tests.

  1. I Situ Electrochemical Scanning Tunneling Microscopy Study of Dealloying and Stress Corrosion Cracking of Copper - Alloys.

    NASA Astrophysics Data System (ADS)

    Chen, Jin-Syung Fred

    The mechanism of stress corrosion cracking (SCC) of Cu-30Au in 0.6 M NaCl was investigated by a series of experiments, in which samples were dealloyed (i.e., selective removal of copper atoms) by potentiostatic anodic polarization at zero applied stress (i) for varying lengths of time (10 seconds to 30 minutes) and then impact bent, and (ii) for 30 minutes followed by a period of time (5 seconds to 10 minutes) at the open circuit potential and then impact bent. The results indicate that dealloying at zero applied stress produces a surface porous layer that is capable, for a brief period of time (<= ~ 15 seconds), of inducing intergranular cleavage failure of the normally ductile FCC substrate. However, for time >15 seconds at open circuit potential, aging or coarsening reverses the ability of the surface layer to induce cleavage. In addition, samples were dealloyed and simultaneously stressed at various nominal values. At low values of applied stress, failure occurred by brittle intergranular cracking (IGSCC); and at high values of stress, failure occurred by brittle transgranular cracking (TGSCC). The results indicate that the mechanism of IGSCC is identical to that of TGSCC and can best be described by a modification of the "film-induced cleavage" model. The implication of the aging phenomenon to the film-induced cleavage model of stress corrosion cracking is also discussed. An electrochemical scanning tunneling microscope (ESTM) was built and used to study the in-situ dealloying process of thin-film Cu-Au alloys. Thin-films of Cu-75 at%Au alloy were prepared by thermal evaporation of the bulk alloy and deposition of the vapor onto heated mica. The surface structure of the thin film thus grown consists of terrace of well defined (111) planes separated by atomic height steps. The results from in-situ ESTM indicate that if applied potentials were lower than the critical potential (E_{rm c}), dissolution of Cu preferentially occurred at the low coordination sites

  2. Equine-assisted therapy for anxiety and posttraumatic stress symptoms.

    PubMed

    Earles, Julie L; Vernon, Laura L; Yetz, Jeanne P

    2015-04-01

    We tested the efficacy of the Equine Partnering Naturally(©) approach to equine-assisted therapy for treating anxiety and posttraumatic stress disorder (PTSD) symptoms. Participants were 16 volunteers who had experienced a Criterion A traumatic event, such as a rape or serious accident, and had current PTSD symptoms above 31 on the PTSD Checklist (PCL-S; Weathers, Litz, Herman, Huska, & Keane, ). Participants engaged in tasks with horses for 6 weekly 2-hour sessions. Immediately following the final session, participants reported significantly reduced posttraumatic stress symptoms, d = 1.21, less severe emotional responses to trauma, d = 0.60, less generalized anxiety, d = 1.01, and fewer symptoms of depression, d = 0.54. As well, participants significantly increased mindfulness strategies, d = 1.28, and decreased alcohol use, d = 0.58. There was no significant effect of the treatment on physical health, proactive coping, self-efficacy, social support, or life satisfaction. Thus, we found evidence that the Equine Partnering Naturally(©) approach to equine-assisted therapy may be an effective treatment for anxiety and posttraumatic stress symptoms. Future research should include larger groups, random assignment, and longer term follow-up.

  3. The chloride stress corrosion cracking behavior of beryllium copper and other nonmagnetic drill collar alloys

    SciTech Connect

    Turn, J.C. Jr.

    1987-01-01

    Nonmagnetic drill collars and other structural components are used to provide a region in the bottom hole assembly near the bit in which sensitive magnetic measurements can be made. Beryllium copper, Cl7200, is paramagnetic with low magnetic permeability which makes it aptly suited for nonmagnetic components. Not only are the magnetic properties of the alloys for these components important, but the integrity of the alloys under dynamic loading in a range of hostile drilling fluids is critical as well. Chlorides in certain drilling muds can cause unpredictable stress corrosion cracking (SCC) of susceptible alloys. In a standard test for chloride SCC, ASTM G 36-73, beryllium copper, Cl7200, showed no failure after 1000 hr of exposure to boiling 45 weight percent magnesium chloride solution. The applied stresses were 100 percent of the 0.2 percent offset yield strength for the alloy. Failures for austenitic stainless steels generally occurred in less than 200 hr in this environment at applied stresses of 25 percent of the yield strength. Although benefits can be obtained by controlling the environment and introducing residual compressive stresses to austenitic stainless steel components, these remedies cannot permanently eliminate the underlying susceptibility of these alloys to chloride SCC. Beryllium copper is immune to chloride SCC.

  4. Report on Status of Shipment of High Fluence Austenitic Steel Samples for Characterization and Stress Corrosion Crack Testing

    SciTech Connect

    Clark, Scarlett R.; Leonard, Keith J.

    2016-09-01

    The goal of the Mechanisms of Irradiation Assisted Stress Corrosion Cracking (IASCC) task in the LWRS Program is to conduct experimental research into understanding how multiple variables influence the crack initiation and crack growth in materials subjected to stress under corrosive conditions. This includes understanding the influences of alloy composition, radiation condition, water chemistry and metallurgical starting condition (i.e., previous cold work or heat treatments and the resulting microstructure) has on the behavior of materials. Testing involves crack initiation and growth testing on irradiated specimens of single-variable alloys in simulated Light Water Reactor (LWR) environments, tensile testing, hardness testing, microstructural and microchemical analysis, and detailed efforts to characterize localized deformation. Combined, these single-variable experiments will provide mechanistic understanding that can be used to identify key operational variables to mitigate or control IASCC, optimize inspection and maintenance schedules to the most susceptible materials/locations, and, in the long-term, design IASCC-resistant materials. In support of this research, efforts are currently underway to arrange shipment of “free” high fluence austenitic alloys available through Électricité de France (EDF) for post irradiation testing at the Oak Ridge National Laboratory (ORNL) and IASCC testing at the University of Michigan. These high fluence materials range in damage values from 45 to 125 displacements per atom (dpa). The samples identified for transport to the United States, which include nine, no-cost, 304, 308 and 316 tensile bars, were relocated from the Research Institute of Atomic Reactors (RIAR) in Dimitrovgrad, Ulyanovsk Oblast, Russia, and received at the Halden Reactor in Halden, Norway, on August 23, 2016. ORNL has been notified that a significant amount of work is required to prepare the samples for further shipment to Oak Ridge, Tennessee. The

  5. FITNESS-FOR-SERVICE ASSESSMENT FOR A RADIOACTIVE WASTE TANK THAT CONTAINS STRESS CORROSION CRACKS

    SciTech Connect

    Wiersma, B; James Elder, J; Rodney Vandekamp, R; Charles Mckeel, C

    2009-04-23

    Radioactive wastes are confined in 49 underground storage tanks at the Savannah River Site. The tanks are examined by ultrasonic (UT) methods for thinning, pitting, and stress corrosion cracking in order to assess fitness-for-service. During an inspection in 2002, ten cracks were identified on one of the tanks. Given the location of the cracks (i.e., adjacent to welds, weld attachments, and weld repairs), fabrication details (e.g., this tank was not stress-relieved), and the service history the degradation mechanism was stress corrosion cracking. Crack instability calculations utilizing API-579 guidance were performed to show that the combination of expected future service condition hydrostatic and weld residual stresses do not drive any of the identified cracks to instability. The cracks were re-inspected in 2007 to determine if crack growth had occurred. During this re-examination, one indication that was initially reported as a 'possible perpendicular crack <25% through wall' in 2002, was clearly shown not to be a crack. Additionally, examination of a new area immediately adjacent to other cracks along a vertical weld revealed three new cracks. It is not known when these new cracks formed as they could very well have been present in 2002 as well. Therefore, a total of twelve cracks were evaluated during the re-examination. Comparison of the crack lengths measured in 2002 and 2007 revealed that crack growth had occurred in four of the nine previously measured cracks. The crack length extension ranged from 0.25 to 1.8 inches. However, in all cases the cracks still remained within the residual stress zone (i.e., within two to three inches of the weld). The impact of the cracks that grew on the future service of Tank 15 was re-assessed. API-579 crack instability calculations were again performed, based on expected future service conditions and trended crack growth rates for the future tank service cycle. The analysis showed that the combined hydrostatic and weld

  6. Intergranular stress-corrosion cracking of austenitic stainless steels in PWR boric-acid storage systems

    SciTech Connect

    Macdonald, D.D.; Cragnolino, G.A.; Olemacher, J.; Chen, T.Y.; Dhawale, S.

    1982-08-01

    A review is presented of the available literature on the intergranular stress corrosion cracking (IGSCC) of austenitic stainless steels at temperatures below 100/sup 0/C, as well as the results of an experimental investigation of the IGSCC of Types 304, 304L, and 316L stainless steels conducted in boric acid environments of the type employed in pressurized nuclear reactors (PWRs) for nuclear shim control. The susceptibility of furnace sensitized Type 304SS to IGSCC was studied using slow strain rate tests as a function of pH, temperature, potential, and concentration of suspected contaminants: chloride, thiosulfate, and tetrathionate. Possible alternate alloys, such as Types 304L and 316L stainless steels, were also tested under those specific conditions that render Type 304SS susceptible to cracking. Corrosion potentials that can be attained in air-saturated boric acid solutions in the presence of the above mentioned species were measured in order to evaluate the propensity towards intergranular cracking under conditions simulating those that prevail in service.

  7. Lead induced stress corrosion cracking of Alloy 690 in high temperature water

    SciTech Connect

    Chung, K.K.; Lim, J.K.; Moriya, Shinichi; Watanabe, Yutaka; Shoji, Tetsuo

    1995-12-31

    Recent investigations of cracked steam generator tubes at nuclear power plants concluded that lead significantly contributed to cracking the Alloy 600 materials. In order to investigate the stress corrosion cracking (SCC) behavior of Alloy 690, slow strain rate tests (SSRT) and anodic polarization measurements were performed. The SSRTs were conducted in a lead-chloride solution (PbCl{sub 2}) and in a chloride but lead free solution (NaCl) at pH of 3 and 4.5 at 288 C. The anodic polarization measurements were carried out at 30 C using the same solutions as in SSRT. The SSRT results showed that Alloy 690 was susceptible to SCC in both solutions. In the lead chloride solution, cracking had slight dependence on lead concentration and pH. Cracking tend to increase with a higher lead concentration and a lower pH and was mainly intergranular and was to be a few tens to hundreds micrometers in length. In the chloride only solution, cracking was similar to the lead induced SCC. The results of anodic polarization measurement and electron probe micro analysis (EPMA) helped to understand lead induced SCC. Lead was a stronger active corrosive element but had a minor affect on cracking susceptibility of the alloy. While, chloride was quite different from lead effect to SCC. A possible mechanism of lead induced SCC of Alloy 690 was also discussed based on the test results.

  8. Stress corrosion of ASTM Grade-2 and Grade-12 titanium in simulated rock salt brines at 83/sup 0/C

    SciTech Connect

    Jain, H.; Ahn, T.M.; Soo, P.

    1983-01-01

    Slow-strain-rate tests have been conducted on Grade-2 and Grade-12 titanium in simulated rock salt brines at 83/sup 0/C. Although neither metal shows stress corrosion cracking, total elongation and reduction in area show some decrease. Optical and SEM results are discussed to elucidate the fracture mechanism.

  9. Growth and stability of stress corrosion cracks in large-diameter BWR piping. Volume 2: appendixes. Final report

    SciTech Connect

    Hale, D A; Heald, J D; Horn, R M; Jewett, C W; Kass, J N; Mehta, H S; Ranganath, S; Sharma, S R

    1982-07-01

    This report presents the results of a research program conducted to evaluate the behavior of hypothetical stress corrosion cracks in large diameter austenitic piping. The program included major tasks, a design margin assessment, an evaluation of crack growth and crack arrest, and development of a predictive model. As part of the margin assessment, the program developed diagrams which predicted net section collapse as a function of crack size. In addition, plasticity and dynamic load effects were also considered in evaluating collapse. Analytical methods for evaluating these effects were developed and were benchmarked by dynamic tests of 4-in.-diameter piping. The task of evaluating the growth behavior of stress corrosion cracks focused on developing constant load and cyclic growth rate data that could be used with the predictive model. Secondly, laboratory tests were performed to evaluate the conditions under which growing stress corrosion cracks would arrest when they intersected stress corrosion resistant weld metal. The third task successfully developed a model to predict the behavior of cracks in austenitic piping.

  10. Effects of phosphorus and molybdenum on the caustic stress corrosion cracking of NiCrMoV steels

    SciTech Connect

    Bandyopadhyay, N.; Briant, C.L.

    1984-01-01

    This paper presents a study of the effects of phosphorus and molybdenum on caustic stress corrosion cracking of 3.5NiCrMoV rotor steels. The results show that phosphorus segregation to the grain boundaries substantially lowers the resistance of the steel to caustic cracking. Removal of molybdenum provides some improvement in the resistance to caustic cracking.

  11. Hydrogen Cracking and Stress Corrosion of Pressure Vessel Steel ASTM A543

    NASA Astrophysics Data System (ADS)

    AlShawaf, Ali Hamad

    with the previously used plain carbon steel and other currently used pressure vessel steels was successfully completed. The experimental and computational results of the Q&T HSLA steel agreed well with each other. The susceptibility of the Q&T A543 steel to stress corrosion cracking was investigated using the slow strain rate testing under different environments and conditions. Also, advanced corrosion study using the electrochemical impedance spectroscopy was done at different conditions. The corrosion study revealed that this A543 steel is prone to form pits in most of the conditions. The model results in the corrosion study were validated with the Gamry Echem Analyst software that A543 steel tends to form pits in the tested environment.

  12. Experimental study on stress corrosion crack propagation rate of FV520B in carbon dioxide and hydrogen sulfide solution

    NASA Astrophysics Data System (ADS)

    Qin, Ming; Li, Jianfeng; Chen, Songying; Qu, Yanpeng

    FV520B steel is a kind of precipitation hardening Martensitic stainless steel, it has high-strength, good plasticity and good corrosion resistance. Stress corrosion cracking (SCC) is one of the main corrosion failure mode for FV520B in industrial transportation of natural gas operation. For a better understanding the effect on SCC of FV520B, the improved wedge opening loading (WOL) specimens and constant displacement loading methods were employed in experimental research in carbon dioxide and hydrogen sulfide solution. The test results showed that the crack propagation rate is 1.941 × 10-7-5.748 × 10-7 mm/s, the stress intensity factor KISCC is not more than 36.83 MPa √{ m } . The rate increases with the increasing of the crack opening displacement. Under the condition of different initial loading, KISCC generally shows a decreasing tendency with the increase in H2S concentration, and the crack propagation rate showed an increasing trend substantially. For the enrichment of sulfur ion in the crack tip induced the generation of pitting corrosion, promoting the surrounding metal formed the corrosion micro batteries, the pit defects gradually extended and connected with the adjacent pit to form a small crack, leading to further propagation till cracking happened. Fracture microscopic morphology displayed typical brittle fracture phenomena, accompanying with trans-granular cracking, river shape and sector, many second cracks on the fracture surface.

  13. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes.

    PubMed

    Hakimi, O; Aghion, E; Goldman, J

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg-6%Nd-2%Y-0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd2O3 content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications.

  14. Effects of temperature and pressure on stress corrosion cracking behavior of 310S stainless steel in chloride solution

    NASA Astrophysics Data System (ADS)

    Zhong, Yunpan; Zhou, Cheng; Chen, Songying; Wang, Ruiyan

    2017-01-01

    310S is an austenitic stainless steel for high temperature applications, having strong resistance of oxidation, hydrogen embrittlement and corrosion. Stress corrosion cracking(SCC) is the main corrosion failure mode for 310S stainless steel. Past researched about SCC of 310S primarily focus on the corrosion mechanism and influence of temperature and corrosive media, but few studies concern the combined influence of temperature, pressure and chloride. For a better understanding of temperature and pressure's effects on SCC of 310S stainless steel, prepared samples are investigated via slow strain rate tensile test(SSRT) in different temperature and pressure in NACE A solution. The result shows that the SCC sensibility indexes of 310S stainless steel increase with the rise of temperature and reach maximum at 10MPa and 160°C, increasing by 22.3% compared with that at 10 MPa and 80 °C. Instead, the sensibility decreases with the pressure up. Besides, the fractures begin to transform from the ductile fracture to the brittle fracture with the increase of temperature. 310S stainless steel has an obvious tendency of stress corrosion at 10MPa and 160°C and the fracture surface exists cleavage steps, river patterns and some local secondary cracks, having obvious brittle fracture characteristics. The SCC cracks initiate from inclusions and tiny pits in the matrix and propagate into the matrix along the cross section gradually until rupture. In particular, the oxygen and chloride play an important role on the SCC of 310S stainless steel in NACE A solution. The chloride damages passivating film, causing pitting corrosion, concentrating in the cracks and accelerated SSC ultimately. The research reveals the combined influence of temperature, pressure and chloride on the SCC of 310S, which can be a guide to the application of 310S stainless steel in super-heater tube.

  15. Enhanced osteoblast proliferation and corrosion resistance of commercially pure titanium through surface nanostructuring by ultrasonic shot peening and stress relieving.

    PubMed

    Jindal, Shitu; Bansal, Rajesh; Singh, Bijay P; Pandey, Rajiv; Narayanan, Shankar; Wani, Mohan R; Singh, Vakil

    2014-07-01

    This investigation was carried out to study the effect of a novel process of surface modification, surface nanostructuring by ultrasonic shot peening, on osteoblast proliferation and corrosion behavior of commercially pure titanium (c p-Ti) in simulated body fluid. A mechanically polished disc of c p-Ti was subjected to ultrasonic shot peening with stainless steel balls to create nanostructure at the surface. A nanostructure (<20 nm) with inhomogeneous distribution was revealed by atomic force and scanning electron microscopy. There was an increase of approximately 10% in cell proliferation, but there was drastic fall in corrosion resistance. Corrosion rate was increased by 327% in the shot peened condition. In order to examine the role of residual stresses associated with the shot peened surface on these aspects, a part of the shot peened specimen was annealed at 400°C for 1 hour. A marked influence of annealing treatment was observed on surface structure, cell proliferation, and corrosion resistance. Surface nanostructure was much more prominent, with increased number density and sharper grain boundaries; cell proliferation was enhanced to approximately 50% and corrosion rate was reduced by 86.2% and 41% as compared with that of the shot peened and the as received conditions, respectively. The highly significant improvement in cell proliferation, resulting from annealing of the shot peened specimen, was attributed to increased volume fraction of stabilized nanostructure, stress recovery, and crystallization of the oxide film. Increase in corrosion resistance from annealing of shot peened material was related to more effective passivation. Thus, the surface of c p-Ti, modified by this novel process, possessed a unique quality of enhancing cell proliferation as well as the corrosion resistance and could be highly effective in reducing treatment time of patients adopting dental and orthopedic implants of titanium and its alloys.

  16. Effect of single aging on stress corrosion cracking susceptibility of INCONEL X-750 under PWR conditions

    NASA Astrophysics Data System (ADS)

    Mishra, B.; Moore, J. J.

    1988-05-01

    Unfavorable morphology of precipitates and inclusions has been thought to be the cause of severe intergranular stress corrosion cracking (IGSCC) in double aged INCONEL* X-750 alloy used in reactor water environments. A single step aging treatment of 200 hours at 811 °C followed by furnace cooling after solution treating for 2 hours at 1075 °C has been found to provide an improved combination of strength, ductility, and resistance to SCC under simulated PWR test conditions. In this single aged condition a reprecipitated secondary carbide, together with γ' was produced at the grain boundary which resulted in a mixed fracture mode comprising dimple rupture and microvoid coalescence compared with a predominantly intergranular mode for the fully age hardened specimens. This improvement has been explained in terms of the morphology of the second phase precipitates which are produced in these heat treatment regimes.

  17. Ultrasonic inspection of austenitic stainless steel welds with artificially produced stress corrosion cracks

    SciTech Connect

    Dugan, Sandra; Wagner, Sabine

    2014-02-18

    Austenitic stainless steel welds and nickel alloy welds, which are widely used in nuclear power plants, present major challenges for ultrasonic inspection due to the grain structure in the weld. Large grains in combination with the elastic anisotropy of the material lead to increased scattering and affect sound wave propagation in the weld. This results in a reduced signal-to-noise ratio, and complicates the interpretation of signals and the localization of defects. Mechanized ultrasonic inspection was applied to study austenitic stainless steel test blocks with different types of flaws, including inter-granular stress corrosion cracks (IGSCC). The results show that cracks located in the heat affected zone of the weld are easily detected when inspection from both sides of the weld is possible. In cases of limited accessibility, when ultrasonic inspection can be carried out only from one side of a weld, it may be difficult to distinguish between signals from scattering in the weld and signals from cracks.

  18. Stress-corrosion cracking of sensitized stainless steel by sulfur-containing compounds

    SciTech Connect

    Isaacs, H.S.; Vyas, B.; Kendig, M.W.

    1981-01-01

    The stress corrosion cracking (SCC) of sensitized Type 304 stainless steel in thiosulfate solutions has been studied using constant extension rate tests. Very low concentrations of about 6.10/sup -7/M Na/sub 2/S/sub 2/O/sub 3/ (0.1ppm) gave cracking. With boric acid added, higher concentrations (1ppm) were required. The SCC was shown to be electrochemically controlled. Below -0.5v/sub SCE/ (-0.75/sub SHE/) no SCC took place; above this potential the rate of SCC increased with potential. An induction period was required before SCC continued above -0.5v if the potential was held at or below this value for extended times. This period was associated with the build up of an aggressive solution of thiosulfate decomposition products within the crack. The cracking process has been considered to be controlled by rupture of a salt layer and not a passivating oxide.

  19. Stress Corrosion Cracking of Ferritic Materials for Fossil Power Generation Applications

    SciTech Connect

    Pawel, Steven J; Siefert, John A.

    2014-01-01

    Creep strength enhanced ferritic (CSEF) steels Grades 23, 24, 91, and 92 have been widely implemented in the fossil fired industry for over two decades. The stress corrosion cracking (SCC) behavior of these materials with respect to mainstay Cr-Mo steels (such as Grades 11, 12 and 22) has not been properly assessed, particularly in consideration of recent reported issues of SCC in CSEF steels. This report details the results of Jones test exposures of a wide range of materials (Grades 11, 22, 23, 24, and 92), material conditions (as-received, improper heat treatments, normalized, weldments) and environments (salt fog; tube cleaning environments including decreasing, scale removal, and passivation; and high temperature water) to compare the susceptibility to cracking of these steels. In the as-received (normalized and tempered) condition, none of these materials are susceptible to SCC in the environments examined. However, in the hardened condition, certain combinations of environment and alloy reveal substantial SCC susceptibility.

  20. Stress Corrosion Cracking and Fatigue Crack Growth Studies Pertinent to Spacecraft and Booster Pressure Vessels

    NASA Technical Reports Server (NTRS)

    Hall, L. R.; Finger, R. W.

    1972-01-01

    This experimental program was divided into two parts. The first part evaluated stress corrosion cracking in 2219-T87 aluminum and 5Al-2.5Sn (ELI) titanium alloy plate and weld metal. Both uniform height double cantilever beam and surface flawed specimens were tested in environments normally encountered during the fabrication and operation of pressure vessels in spacecraft and booster systems. The second part studied compatibility of material-environment combinations suitable for high energy upper stage propulsion systems. Surface flawed specimens having thicknesses representative of minimum gage fuel and oxidizer tanks were tested. Titanium alloys 5Al-2.5Sn (ELI), 6Al-4V annealed, and 6Al-4V STA were tested in both liquid and gaseous methane. Aluminum alloy 2219 in the T87 and T6E46 condition was tested in fluorine, a fluorine-oxygen mixture, and methane. Results were evaluated using modified linear elastic fracture mechanics parameters.

  1. Low-pH stress corrosion cracking of natural gas pipelines

    SciTech Connect

    Harle, B.A.; Beavers, J.A.; Jaske, C.E.

    1994-12-31

    Stress corrosion cracking of natural gas pipelines in low-pH environments is a serious problem for the gas transmission industry. To date, researchers have experienced significant difficulties in reproducing cracking in the laboratory. This paper describes results of an ongoing program investigating crack growth of an API X-65 line pipe steel in a low-pH cracking environment using a J-integral technique. The primary objectives of this research are to reproduce the cracking observed in the field and identify an appropriate crack driving force parameter. Significant crack growth has been observed in the testing and the J-integral appears to be a good parameter for characterizing crack growth behavior.

  2. Evaluation of the current status of hydrogen embrittlement and stress-corrosion cracking in steels

    SciTech Connect

    Moody, N.R.

    1981-12-01

    A review of recent studies on hydrogen embrittlement and stress-corrosion cracking in steels shows there are several critical areas where data is either ambiguous, contradictory, or non-existent. A relationship exists between impurity segregation and hydrogen embrittlement effects but it is not known if the impurities sensitize a preferred crack path for hydrogen-induced failure or if impurity and hydrogen effects are additive. Furthermore, grain boundary impurities may enhance susceptibility through interactions with some environments. Some studies show that an increase in grain size increases susceptibility; at least one study shows an opposite effect. Recent work also shows that fracture initiates at different locations for external and internal hydrogen environments. How this influences susceptibility is unknown.

  3. A metallurgical evaluation of stress corrosion cracking in large diameter stainless steel piping

    SciTech Connect

    Wheeler, D.A.; Rawl, D.E. Jr.; Louthan, M.R. Jr.

    1990-01-01

    Ultrasonic testing (UT) of the stainless steel piping in the primary coolant water system of SRS reactors indicates the presence of short, partly-through-wall stress corrosion cracks in the heat-affected zone of approximately 7% of the circumferential pipe welds. These cracks are thought to develop by intergranular nucleation and mixed mode propagation. Metallographic evaluations have confirmed the UT indications of crack size and provided evidence that crack growth involved the accumulation of chloride inside the growing crack. It is postulated that the development of an oxygen depletion cell inside the crack results in the migration of chloride ions to the crack tip to balance the accumulation of positively charged metallic ions. The results of this metallurgicial evaluation, combined with structural assessments of system integrity, support the existence of leak-before-break conditions in the SRS reactor piping system. 13 refs., 9 figs.

  4. Stress corrosion cracking behavior of quenched and tempered 2.25Cr 1Mo steel

    NASA Astrophysics Data System (ADS)

    Manzoor, T.; Ahmad, E.; Sarwar, M.; Iqbal, M.

    2014-06-01

    For stress corrosion cracking (SCC) study of 2.25Cr-1Mo steel, specimens were initially austenitized at 925°C for 2 hours and quenched in ice brine solution. With this process of heat treatment martensite was formed and banded morphology in the microstructure developed during previous processing was also removed. Tempering at 575°C for 1h was employed to introduce ductility in the quenched martensite of the specimens. The effects of temperature variations on SCC behavior showed a successive decrease in strength and ductility of the steel. Theses variations in tensile properties were correlated with scanning electron microscopic (SEM) examinations. The SEM results clearly revealed that mostly transgranular cracks initiated at the edges of the tensile specimens grown perpendicular to loading axes, and their intensity is increased with the testing temperatures.

  5. About the mechanism of stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect

    Rebak, R.B.; Szklarska-Smialowska, Z.

    1995-12-31

    Alloy 600 is a material commonly used to construct the tubing in the steam generators (SG) of pressurized light water reactors (PWR) and of CANDU heavy water reactors. It is well established which variables and to which extent they influence the crack growth rate (CGR) in Alloy 600 exposed to high temperature (deaerated) water (HTW), especially in very aggressive conditions. There is evidence that the same variables that influence CGR also control the crack induction time. However, there are only a few data on crack induction time and no detailed explanation of the events that lead to the nucleation of a crack on an apparent smooth tube surface. In this paper, a critical review of the mechanisms of stress corrosion cracking (SCC) is given and, an interpretation of the events occurring during the long ({approx} 15 y) induction times observed in plant is postulated.

  6. Acoustic detection of stress-corrosion cracking of nitrogen austenitic steels

    NASA Astrophysics Data System (ADS)

    Filippov, Yu. I.; Sagaradze, V. V.; Zavalishin, V. A.; Pecherkina, N. L.; Kataeva, N. V.; Mushnikova, S. Yu.; Kostin, S. K.; Kalinin, G. Yu.

    2014-06-01

    Structural changes and resistance to the stress-corrosion cracking of the nitrogen-bearing austenitic steels 04Kh20N6G11M2AFB and 09Kh20N6G11M2AFB (with 0.04 and 0.09 wt % C, respectively) after different treatments, including thermomechanical action, quenching from 1200°C, and aging at 700°C for 2 and 10 h, have been studied. It has been shown that aging at 700°C of the air-melted austenitic steel 09Kh20N6G11M2AFB leads to a decrease in the strength of samples with an induced crack upon the cantilever bending in air and in a 3.5% aqueous solution of NaCl as compared to the strength of the steel 04Kh20N6G11M2AFB-EShP with a smaller carbon content after high-temperature mechanical treatment or quenching from 1200°C. The smallest resistance to stress-corrosion cracking is observed in the samples of 09Kh20N6G11M2AFB steel after 10 h of aging, which is accompanied by the most intense acoustic emission and by brittle intergranular fracture. This is explained by the high rate of the anodic dissolution of the metal near chromium-depleted grain boundaries due to the formation of continuous chains of grain-boundary chromium-containing precipitates of carbides and nitrides.

  7. Hot Salt Stress Corrosion Cracking Behavior of Ti-6242S Alloy

    NASA Astrophysics Data System (ADS)

    Pustode, Mangesh D.; Raja, V. S.

    2015-12-01

    The hot salt stress corrosion cracking behavior of Ti-6A1-2Sn-4Zr-2Mo-0.1Si (Ti-6242S) alloy was studied in the temperature range from 523.15 K to 673.15 K (250 °C to 400 °C). The alloy showed marginal susceptibility at 573.15 K (300 °C), and the extent susceptibility found to increase significantly at higher test temperatures. The specimens did not fail in long-term (1000 hours) hot salt constant load exposure tests carried out at 623.15 K and 673.15 K (350 °C and 400 °C), even at the stress levels more than the 80 pct of their ultimate tensile strength. However, the salt exposure in both stressed and unstressed conditions found to significantly impair the room-temperature ductility. The study shows that pitting and formation of slip step were the precursor events for SCC initiation; and the cracks were found to grow in transgranular manner in the primary- α phase and discontinuous-faceted manner in the transformed β colony. Furthermore, the XRD analysis of hot salt-exposed specimens revealed the presence of titanium hydride phase, which could be responsible for the embrittlement.

  8. A mechanical property and stress corrosion evaluation of Custom 455 stainless steel alloy

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1972-01-01

    The mechanical and stress corrosion properties are presented of vacuum melted Custom 455 stainless steel alloy bar (1.0-inch diameter) and sheet (0.083-inch thick) material aged at 950 F, 1000 F, and 1050 F. Low temperature mechanical properties were determined at temperatures of 80 F, 0 F, -100 F, and -200 F. For all three aging treatments, the ultimate tensile and 0.2 percent offset yield strengths increased with decreasing test temperatures while the elongation held fairly constant down to -100 F and decreased at -200 F. Reduction in Area decreased moderately with decreasing temperature for the longitudinal round (0.250-inch diameter) specimens. Notched tensile strength and charpy V-notched impact strength decreased with decreasing test temperature. For all three aging treatments, no failures were observed in the unstressed specimens or the specimens stressed to 50, 75, and 100 percent of their yield strengths for 180 days of alternate immersion testing in a 3.5 percent NaCl solution. As indicated by the results of tensile tests performed after alternate immersion testing, the mechanical properties of Custom 455 alloy were not affected by stress or exposure under the conditions of the evaluation.

  9. A test method to evaluate stress corrosion cracking in pressure vessels

    SciTech Connect

    Singbeil, D.; Garner, A.

    1988-02-01

    An accelerated laboratory test method was developed to evaluate the stress corrosion cracking (SCC) of kraft continuous digesters. The method uses circular patch test welds made from 38-mm-thick ASTM A516 Grade 70 steel plate. The specimens were exposed to a 110 C solution containing 40 gLNaOH and 20 gLNa/sub 2/S at a controlled electrochemical potential. Several different welding procedures were evaluated for resistance to SCC, along with stress relief, shotpeening, sealed thermal spray coatings, and weld overlays of Inconel/sup (1)/ 82 and AISI 309L stainless steel (SS). Stress relief, shotpeening, and sealed thermal spray coatings prevented SCC during the test. Compared to a control specimen, SCC was less severe after temper-bead welding and after welding with an E6010 capping pass. Severe SCC occurred in a specimen welded with the worst-case welding procedure. Deep, circumferential SCC occurred in the carbon steel at the edge of the Inconel 82 weld overlay. SCC was also observed at the interface between the AISI 309L SS weld overlay and the base plate.

  10. Tracking the harmonic response of magnetically-soft sensors for wireless temperature, stress, and corrosive monitoring

    NASA Technical Reports Server (NTRS)

    Ong, Keat G.; Grimes, Craig A.

    2002-01-01

    This paper describes the application of magnetically-soft ribbon-like sensors for measurement of temperature and stress, as well as corrosive monitoring, based upon changes in the amplitudes of the higher-order harmonics generated by the sensors in response to a magnetic interrogation signal. The sensors operate independently of mass loading, and so can be placed or rigidly embedded inside nonmetallic, opaque structures such as concrete or plastic. The passive harmonic-based sensor is remotely monitored through a single coplanar interrogation and detection coil. Effects due to the relative location of the sensor are eliminated by tracking harmonic amplitude ratios, thereby, enabling wide area monitoring. The wireless, passive, mass loading independent nature of the described sensor platform makes it ideally suited for long-term structural monitoring applications, such as measurement of temperature and stress inside concrete structures. A theoretical model is presented to explain the origin and behavior of the higher-order harmonics in response to temperature and stress. c2002 Elsevier Science B.V. All rights reserved.

  11. In vivo oxide-induced stress corrosion cracking of Ti-6Al-4V in a neck-stem modular taper: Emergent behavior in a new mechanism of in vivo corrosion.

    PubMed

    Gilbert, Jeremy L; Mali, Sachin; Urban, Robert M; Silverton, Craig D; Jacobs, Joshua J

    2012-02-01

    In vivo modular taper corrosion in orthopedic total joint replacements has been documented to occur for head-neck tapers, modular-body tapers, and neck-stem tapers. While the fretting corrosion mechanism by which this corrosion occurs has been described in the literature, this report shows new and as yet unreported mechanisms at play. A retrieved Ti-6Al-4V/Ti-6Al-4V neck-stem taper interface, implanted for 6 years is subjected to failure analysis to document taper corrosion processes that lead to oxide driven crack formation on the medial side of the taper. Metallurgical sectioning techniques and scanning electron microscopy analysis are used to document the taper corrosion processes. The results show large penetrating pitting attack of both sides of the taper interface where corrosion selectively attacks the beta phase of the microstructure and eventually consumes the alpha phase. The pitting attack evolves into plunging pits that ultimately develop into cracks where the crack propagation process is one of corrosion resulting in oxide formation and subsequent reorganization. This process drives open the crack and advances the front by a combination of oxide-driven crack opening stresses and corrosion attack at the tip. The oxide that forms has a complex evolving structure including a network of transport channels that provide access of fluid to the crack tip. This emergent behavior does not appear to require continued fretting corrosion to propagate the pitting and cracking. This new mechanism is similar to stress corrosion cracking where the crack tip stresses arise from the oxide formation in the crack and not externally applied tensile stresses.

  12. Electrochemical investigation on the hydrogen permeation behavior of 7075-T6 Al alloy and its influence on stress corrosion cracking

    NASA Astrophysics Data System (ADS)

    Zheng, Chuan-bo; Yan, Bing-hao; Zhang, Ke; Yi, Guo

    2015-07-01

    The hydrogen permeation behavior and stress corrosion cracking (SCC) susceptibility of precharged 7075-T6 Al alloy were investigated in this paper. Devanthan-Stachurski (D-S) cell tests were used to measure the apparent hydrogen diffusivity and hydrogen permeation current density of specimens immersed in 3.5wt% NaCl solution. Electrochemical experiment results show that the SCC susceptibility is low during anodic polarization. Both corrosion pits and hydrogen-induced cracking are evident in scanning electron microscope images after the specimens have been charging for 24 h.

  13. Stress Corrosion Cracking in Al-Zn-Mg-Cu Aluminum Alloys in Saline Environments

    NASA Astrophysics Data System (ADS)

    Holroyd, N. J. Henry; Scamans, G. M.

    2013-03-01

    Stress corrosion cracking of Al-Zn-Mg-Cu (AA7xxx) aluminum alloys exposed to saline environments at temperatures ranging from 293 K to 353 K (20 °C to 80 °C) has been reviewed with particular attention to the influences of alloy composition and temper, and bulk and local environmental conditions. Stress corrosion crack (SCC) growth rates at room temperature for peak- and over-aged tempers in saline environments are minimized for Al-Zn-Mg-Cu alloys containing less than ~8 wt pct Zn when Zn/Mg ratios are ranging from 2 to 3, excess magnesium levels are less than 1 wt pct, and copper content is either less than ~0.2 wt pct or ranging from 1.3 to 2 wt pct. A minimum chloride ion concentration of ~0.01 M is required for crack growth rates to exceed those in distilled water, which insures that the local solution pH in crack-tip regions can be maintained at less than 4. Crack growth rates in saline solution without other additions gradually increase with bulk chloride ion concentrations up to around 0.6 M NaCl, whereas in solutions with sufficiently low dichromate (or chromate), inhibitor additions are insensitive to the bulk chloride concentration and are typically at least double those observed without the additions. DCB specimens, fatigue pre-cracked in air before immersion in a saline environment, show an initial period with no detectible crack growth, followed by crack growth at the distilled water rate, and then transition to a higher crack growth rate typical of region 2 crack growth in the saline environment. Time spent in each stage depends on the type of pre-crack ("pop-in" vs fatigue), applied stress intensity factor, alloy chemistry, bulk environment, and, if applied, the external polarization. Apparent activation energies ( E a) for SCC growth in Al-Zn-Mg-Cu alloys exposed to 0.6 M NaCl over the temperatures ranging from 293 K to 353 K (20 °C to 80 °C) for under-, peak-, and over-aged low-copper-containing alloys (<0.2 wt pct) are typically ranging from

  14. Stress-corrosion crack growth of Si-Na-K-Mg-Ca-P-O bioactive glasses in simulated human physiological environment.

    PubMed

    Bloyer, Don R; McNaney, James M; Cannon, Rowland M; Saiz, Eduardo; Tomsia, Antoni P; Ritchie, Robert O

    2007-11-01

    This paper describes research on the stress-corrosion crack growth (SCCG) behavior of a new series of bioactive glasses designed to fabricate coatings on Ti and Co-Cr-based implant alloys. These glasses should provide improved implant fixation between implant and exhibit good mechanical stability in vivo. It is then important to develop an understanding of the mechanisms that control environmentally assisted crack growth in this new family of glasses and its effect on their reliability. Several compositions have been tested in both static and cyclic loading in simulated body fluid. These show only small dependences of SCCG behavior on the composition. Traditional SCCG mechanisms for silicate glasses appear to be operative for the new bioactive glasses studied here. At higher velocities, hydrodynamic effects reduce growth rates under conditions that would rarely pertain for small natural flaws in devices.

  15. Electrochemical Behavior and Stress Corrosion Sensitivity of X70 Steel Under Disbonded Coatings in Korla Soil Solution

    NASA Astrophysics Data System (ADS)

    Qian, Hongchang; Wang, Luntao; Wang, Huiru; Zheng, Wenru; Zhang, Dawei; Du, Cuiwei

    2016-11-01

    The corrosion of X70 pipeline steel under a model disbonded coating was studied in a simulated solution of Korla soil by combining in situ electrochemical measurements at different locations in the crevice and stress corrosion cracking (SCC) sensitivity analyses in the corresponding simulated environments. The results from electrochemical impedance spectroscopy showed that the corrosion product resistance R t and charge transfer resistance R ct of X70 steel first increased and then decreased with increasing distance from the opening of the crevice in the disbonded coating. Scanning electron micrographs showed that pitting in the crevice became more severe at deeper locations in the crevice. Slow strain rate tests showed that the lowest SCC sensitivity of X70 steel was found at 15 cm away from the opening, and the highest SCC sensitivity was at the end of the crevice.

  16. Relative Humidity and the Susceptibility of Austenitic Stainless Steel to Stress Corrosion Cracking in an impure Plutonium Oxide Environment

    SciTech Connect

    Zapp, P.; Duffey, J.; Lam, P.; Dunn, K.

    2010-05-05

    Laboratory tests to investigate the corrosivity of moist plutonium oxide/chloride salt mixtures on 304L and 316L stainless steel coupons showed that corrosion occurred in selected samples. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The exposures were conducted in sealed containers in which the oxide-salt mixtures were loaded with about 0.6 wt % water from a humidified helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration, the composition of the salt and the moisture present in the test environment. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride and 0.6 wt% water. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas above the solid mixture, or in coupons exposed to other mixtures with either no CaCl{sub 2} or 0.92 wt% CaCl{sub 2}. SCC was present where the 0.6 wt % water content exceeded the value needed to fully hydrate the available CaCl{sub 2}, but was absent where the water content was insufficient. These results reveal the significance of the relative humidity in the austenitic stainless steels environment to their susceptibility to corrosion. The relative humidity in the test environment was controlled by the water loading and the concentration of the hydrating salts such as CaCl{sub 2}. For each salt or salt mixture there is a threshold relative

  17. The microwave assisted synthesis of 1-alkyl-3-methylimidazolium bromide as potential corrosion inhibitor toward carbon steel in 1 M HCl solution saturated with carbon dioxide

    NASA Astrophysics Data System (ADS)

    Pasasa, Norman Vincent A.; Bundjali, Bunbun; Wahyuningrum, Deana

    2015-09-01

    Injection of corrosion inhibitor into the fluid current of oil and gas pipelines is an effective way to mitigate corrosion rate on the inner-surface parts of pipelines, especially carbon steel pipelines. In this research, two alkylimidazolium ionic liquids, 1-decyl-3-methylimidazolium bromide (IL1) and 1-dodecyl-3-methylimidazolium bromide (IL2) have been synthesized and studied as a potential corrosion inhibitor towards carbon steel in 1 M HCl solution saturated with carbon dioxide. IL1 and IL2 were synthesized using microwave assisted organic synthesis (MAOS) method. Mass Spectrometry analysis of IL1 and IL2 showed molecular mass [M-H+] peak at 223.2166 and 251.2484, respectively. The FTIR,1H-NMR and 13C-NMR spectra confirmed that IL1 and IL2 were successfully synthesized. Corrosion inhibition activity of IL1 and IL2 were determined using weight loss method. The results showed that IL1 and IL2 have the potential as good corrosion inhibitors with corrosion inhibition efficiency of IL1 and IL2 are 96.00% at 100 ppm (343 K) and 95.60% at 50 ppm (343 K), respectively. The increase in the concentration of IL1 and IL2 tends to improve their corrosion inhibition activities. Analysis of the data obtained from the weight loss method shows that the adsorption of IL1 and IL2 on carbon steel is classified into chemisorption which obeys Langmuir's adsorption isotherm.

  18. Simulated Service and Stress Corrosion Cracking Testing for Friction Stir Welded Spun Form Domes

    NASA Technical Reports Server (NTRS)

    Stewart, Thomas J.; Torres, Pablo D.; Caratus, Andrei A.; Curreri, Peter A.

    2010-01-01

    Damage tolerance testing development was required to help qualify a new spin forming dome fabrication process for the Ares 1 program at Marshall Space Flight Center (MSFC). One challenge of the testing was due to the compound curvature of the dome. The testing was developed on a sub-scale dome with a diameter of approximately 40 inches. The simulated service testing performed was based on the EQTP1102 Rev L 2195 Aluminum Lot Acceptance Simulated Service Test and Analysis Procedure generated by Lockheed Martin for the Space Shuttle External Fuel Tank. This testing is performed on a specimen with an induced flaw of elliptical shape generated by Electrical Discharge Machining (EDM) and subsequent fatigue cycling for crack propagation to a predetermined length and depth. The specimen is then loaded in tension at a constant rate of displacement at room temperature until fracture occurs while recording load and strain. An identical specimen with a similar flaw is then proof tested at room temperature to imminent failure based on the critical offset strain achieved by the previous fracture test. If the specimen survives the proof, it is then subjected to cryogenic cycling with loads that are a percentage of the proof load performed at room temperature. If all cryogenic cycles are successful, the specimen is loaded in tension to failure at the end of the test. This standard was generated for flat plate, so a method of translating this to a specimen of compound curvature was required. This was accomplished by fabricating a fixture that maintained the curvature of the specimen rigidly with the exception of approximately one-half inch in the center of the specimen containing the induced flaw. This in conjunction with placing the center of the specimen in the center of the load train allowed for successful testing with a minimal amount of bending introduced into the system. Stress corrosion cracking (SCC) tests were performed using the typical double beam assembly and with 4

  19. EFFECT OF UNBROKEN LIGAMENTS ON STRESS CORROSION CRACKING BEHAVIOR OF ALLOY 82H WELDS

    SciTech Connect

    Mills, W.J. and Brown, C.M.

    2003-02-20

    Previously reported stress corrosion cracking (SCC) rates for Alloy 82H gas-tungsten-arc welds tested in 360 C water showed tremendous variability. The excessive data scatter was attributed to the variations in microstructure, mechanical properties and residual stresses that are common in welds. In the current study, however, re-evaluation of the SCC data revealed that the large data scatter was an anomaly due to erroneous crack growth rates inferred from crack mouth opening displacement (CMOD) measurements. Apparently, CMOD measurements provided reasonably accurate SCC rates for some specimens, but grossly overestimated rates in others. The overprediction was associated with large unbroken ligaments that often form in welds in the wake of advancing crack fronts. When ligaments were particularly large, they prevented crack mouth deflection, so apparent crack incubation times (i.e. period of time before crack advance commences) based on CMOD measurements were unrealistically long. During the final states of testing, ligaments began to separate allowing the crack mouth to open rather quickly. This behavior was interpreted as a rapid crack advance, but it actually reflects the ligament separation rate, not the SCC rate. Revised crack growth rates obtained in this study exhibit substantially less scatter than that previously reported. The effects of crack orientation and fatigue flutter loading on SCC rates in 82H welds are also discussed.

  20. Corrosion Damage Functions

    SciTech Connect

    Jones, Russell H.

    2002-11-30

    Corrosion damage can lead to reduced operational lifetimes. Often this damage is not as obvious as general corrosion but takes the form of pits, intergranular corrosion, crevice corrosion and hydrogen absorption. These types of corrosion damage lead to stress corrosion cracking, hydrogen induced cracking and corrosion fatigue. A critical step in defining a corrosion damage function is determining the relationship between the corrosion damage, the resulting crack propagation mechanism and component lifetimes. The sequence of events is often some localized corrosion event such as pitting, transition of the pit to a planar crack, propagation of this short crack, transition of the short crack to long crack conditions and continued propagation through Stage I, II, and III of the long crack SCC regimes. A description of critical corrosion damage processes and examples of the transition to long crack SCC conditions will be discussed.

  1. The stress corrosion resistance and the cryogenic temperature mechanical properties of hot rolled Nitronic 32 bar material

    NASA Technical Reports Server (NTRS)

    Montano, J. W. L.

    1977-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of hot rolled and centerless ground Nitronic 32 stainless steel bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing smooth tensile strength with decreasing temperature to liquid hydrogen temperature. However, below -200 F (-129.0 C) the notched tensile strength decreased slightly and below -320 F (-196.0 C) the decrease was significant. The elongation and reduction of area decreased drastically at temperatures below -200 F (-129.0 C). The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens stressed to 0, 75, and 90 percent of the 0.2 percent yield strength and on transverse 'C'-ring specimens stressed to 75 and 90 percent of the yield strength and exposed to: alternate immersion in a 3.5 percent NaCl bath, humidity cabinet environment, and a 5 percent salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack; however, the 'C'-rings exposed to the alternate immersion and to the salt spray experienced some shallow etching and pitting, respectively. Small cracks appeared in two of the 'C'-rings after one month exposure to the salt spray.

  2. The susceptibility of 90Cu-10Ni alloy to stress corrosion cracking in seawater polluted by sulfide ions

    NASA Astrophysics Data System (ADS)

    Domiaty, A. El; Alhajji, J. N.

    1997-08-01

    Electrochemical polarization measurements and slow strain rate tests (SSRT) of a 90Cu-10Ni alloy in highly sulfide polluted seawater were conducted to investigate stress-corrosion cracking (SCC) behavior. The severity of the SCC depends on the sulfide concentration in the seawater. The severity increases as the concentration increases. Because the major time in SCC is spent in the initiation process of the propagating crack, the fracture toughness has only a minor effect in the component life failed by SCC. The SCC behavior of CDA706 is strictly linked to sulfide concentration in the range of 100 to 1000 ppm. The general corrosion of Cu-Ni alloys in low (<100 ppm) and high (>100 ppm) sulfide polluted seawater increases due to the selective copper dissolution. Cyclic polarization measurements confirmed that the corrosion rate decreases slightly as the sulfide concentration increases. Pitting tendency was high in the low concentration range of sulfide and low in the high concentration range. The presence of stresses in SCC removes the protective layer as it increases during testing of the specimen or during the actual service of a component. The authors propose that film rupture occurred, and two proposed SCC mechanisms were operational, namely sulfide stress cracking associated with the anodic dissolution in the low sulfide concentration range and hydrogen embrittlement, which was dominant in the high sulfide concentration range. It was found that a synergism exists between sulfide and stress that enhances the effect of the latter.

  3. Vision-Based Corrosion Detection Assisted by a Micro-Aerial Vehicle in a Vessel Inspection Application

    PubMed Central

    Ortiz, Alberto; Bonnin-Pascual, Francisco; Garcia-Fidalgo, Emilio; Company-Corcoles, Joan P.

    2016-01-01

    Vessel maintenance requires periodic visual inspection of the hull in order to detect typical defective situations of steel structures such as, among others, coating breakdown and corrosion. These inspections are typically performed by well-trained surveyors at great cost because of the need for providing access means (e.g., scaffolding and/or cherry pickers) that allow the inspector to be at arm’s reach from the structure under inspection. This paper describes a defect detection approach comprising a micro-aerial vehicle which is used to collect images from the surfaces under inspection, particularly focusing on remote areas where the surveyor has no visual access, and a coating breakdown/corrosion detector based on a three-layer feed-forward artificial neural network. As it is discussed in the paper, the success of the inspection process depends not only on the defect detection software but also on a number of assistance functions provided by the control architecture of the aerial platform, whose aim is to improve picture quality. Both aspects of the work are described along the different sections of the paper, as well as the classification performance attained. PMID:27983627

  4. Vision-Based Corrosion Detection Assisted by a Micro-Aerial Vehicle in a Vessel Inspection Application.

    PubMed

    Ortiz, Alberto; Bonnin-Pascual, Francisco; Garcia-Fidalgo, Emilio; Company-Corcoles, Joan P

    2016-12-14

    Vessel maintenance requires periodic visual inspection of the hull in order to detect typical defective situations of steel structures such as, among others, coating breakdown and corrosion. These inspections are typically performed by well-trained surveyors at great cost because of the need for providing access means (e.g., scaffolding and/or cherry pickers) that allow the inspector to be at arm's reach from the structure under inspection. This paper describes a defect detection approach comprising a micro-aerial vehicle which is used to collect images from the surfaces under inspection, particularly focusing on remote areas where the surveyor has no visual access, and a coating breakdown/corrosion detector based on a three-layer feed-forward artificial neural network. As it is discussed in the paper, the success of the inspection process depends not only on the defect detection software but also on a number of assistance functions provided by the control architecture of the aerial platform, whose aim is to improve picture quality. Both aspects of the work are described along the different sections of the paper, as well as the classification performance attained.

  5. Effect of Loading History on Stress Corrosion Cracking of 7075-T651 Aluminum Alloy in Saline Aqueous Environment

    NASA Astrophysics Data System (ADS)

    Zhang, Jixi; Kalnaus, Sergiy; Behrooz, Majid; Jiang, Yanyao

    2011-02-01

    An experimental study of stress corrosion cracking (SCC) was conducted on 7075-T651 aluminum alloy in a chromate-inhibited, acidic 3.5 pct sodium chloride aqueous solution using compact tension specimens with a thickness of 3.8 mm under permanent immersion conditions. The effects of loading magnitude, overload, underload, and two-step high-low sequence loading on incubation time and crack growth behavior were investigated. The results show that the SCC process consists of three stages: incubation, transient crack growth, and stable crack growth. The incubation time is highly dependent on the load level. Tensile overload or compressive underload applied prior to SCC significantly altered the initiation time of corrosion cracking. Transition from a high to a low loading magnitude resulted in a second incubation but much shorter or disappearing transient stage. The stable crack growth rate is independent of stress intensity factor in the range of 10 to 22 MPa sqrt {{m}}.

  6. Flaw growth of 7075, 7475, 7050 and 7049 aluminum alloy plate in stress corrosion environments: 4-year marine atmosphere results

    NASA Technical Reports Server (NTRS)

    Hasse, K. R.; Dorward, R. C.

    1981-01-01

    After nearly 53 months of exposure to marine atmosphere, crack growth in SL DCB specimens from 7075, 7475, 7050, and 7049-T7X plate has slowed to the arbitrary 10 to the -10 power m/sec used to define threshold stress intensity. Because some specimens appear to be approaching crack arrest, the importance of self-loading from corrosion product wedging as a significant driving force for crack propagation in overaged materials is questioned. Crack length-time data were analyzed using a computer curve fitting program which minimized the effects of normal data scatter, and provided a clearer picture of material performance. Precracked specimen data are supported by the results of smooth specimen tests. Transgranular stress corrosion cracking was observed in TL DCB specimens from all four alloys. This process is extremely slow and is characterized by a striated surface morphology.

  7. Review of Artificial Neural Networks (ANN) applied to corrosion monitoring

    NASA Astrophysics Data System (ADS)

    Mabbutt, S.; Picton, P.; Shaw, P.; Black, S.

    2012-05-01

    The assessment of corrosion within an engineering system often forms an important aspect of condition monitoring but it is a parameter that is inherently difficult to measure and predict. The electrochemical nature of the corrosion process allows precise measurements to be made. Advances in instruments, techniques and software have resulted in devices that can gather data and perform various analysis routines that provide parameters to identify corrosion type and corrosion rate. Although corrosion rates are important they are only useful where general or uniform corrosion dominates. However, pitting, inter-granular corrosion and environmentally assisted cracking (stress corrosion) are examples of corrosion mechanisms that can be dangerous and virtually invisible to the naked eye. Electrochemical noise (EN) monitoring is a very useful technique for detecting these types of corrosion and it is the only non-invasive electrochemical corrosion monitoring technique commonly available. Modern instrumentation is extremely sensitive to changes in the system and new experimental configurations for gathering EN data have been proven. In this paper the identification of localised corrosion by different data analysis routines has been reviewed. In particular the application of Artificial Neural Network (ANN) analysis to corrosion data is of key interest. In most instances data needs to be used with conventional theory to obtain meaningful information and relies on expert interpretation. Recently work has been carried out using artificial neural networks to investigate various types of corrosion data in attempts to predict corrosion behaviour with some success. This work aims to extend this earlier work to identify reliable electrochemical indicators of localised corrosion onset and propagation stages.

  8. Stress corrosion cracking susceptibility and some electrochemical characteristics of Inconel X-750 in lithiated water at 350°C

    NASA Astrophysics Data System (ADS)

    Sharkawy, S. W.; Xia, Z.; Szklarska-Smialowska, Z.

    1993-03-01

    The stress corrosion cracking (SCC) susceptibility of Inconel X-750 in the as-received (AR) and double aged (DA) conditions was investigated by the slow strain rate test (SSRT) in lithiated hydrogenated water at 350°C. The results showed that the DA condition was more susceptible to SCC than the AR one. Potentiodynamic polarization and AC impedance tests showed that the DA condition was characterized by higher dissolution rate and a lower tendency to passivation than the AR one.

  9. Hydrogen-Induced Stress Corrosion Cracking Susceptibility Analysis of Pitch Links From the AH-64 Apache Helicopter

    DTIC Science & Technology

    1992-09-01

    due to service. Retempering the HRC 52 pitch links to HRC 38 resulted in properties similar to those expected from the 4340 ESR steel directly heat...would lead to uncontrollable descent of the aircraft. A 4340 electroslag remelted ( ESR ) steel heat treated to a hardness of HRC 52 is used to manufacture...material), as well as virgin 4340 ESR steel heat treated to HRC 52 and HRC 38 harness levels (virgin material). Hydrogen-Induced Stress Corrosion

  10. Irradiation-Accelerated Corrosion of Reactor Core Materials. Final Report

    SciTech Connect

    Jiao, Zhujie; Was, Gary; Bartels, David

    2015-04-02

    This project aims to understand how radiation accelerates corrosion of reactor core materials. The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, as well as the success of most all GenIV concepts. Of these four drivers, the combination of radiation and corrosion places the most severe demands on materials, for which an understanding of the fundamental science is simply absent. Only a few experiments have been conducted to understand how corrosion occurs under irradiation, yet the limited data indicates that the effect is large; irradiation causes order of magnitude increases in corrosion rates. Without a firm understanding of the mechanisms by which radiation and corrosion interact in film formation, growth, breakdown and repair, the extension of the current LWR fleet beyond 60 years and the success of advanced nuclear energy systems are questionable. The proposed work will address the process of irradiation-accelerated corrosion that is important to all current and advanced reactor designs, but remains very poorly understood. An improved understanding of the role of irradiation in the corrosion process will provide the community with the tools to develop predictive models for in-reactor corrosion, and to address specific, important forms of corrosion such as irradiation assisted stress corrosion cracking.

  11. Stress-corrosion fatigue-crack growth in a Zr-based bulk amorphousmetal

    SciTech Connect

    Schroeder, V.; Ritchie, R.O.

    2005-09-21

    Electrochemical and mechanical experiments were conducted to analyze the environmentally-influenced cracking behavior of a bulk amorphous metal, Zr41.2Ti13.8Cu12.5Ni10Be22.5. This study was motivated by a scientific interest in mechanisms of fatigue-crack propagation in an amorphous metal, and by a practical interest in the use of this amorphous metal in applications that take advantage of its unique properties, including high specific strength, large elastic strains and low damping. The objective of the work was to determine the rate and mechanisms of subcritical crack growth in this metallic glass in an aggressive environment. Specifically, fatigue-crack propagation behavior was investigated at a range of stress intensities in air and aqueous salt solutions by examining the effects of loading cycle, stress-intensity range, solution concentration, anion identity, solution de-aeration, and bulk electrochemical potential. Results indicate that crack growth in aqueous solution in this alloy is driven by a stress-assisted anodic reaction at the crack tip. Rate-determining steps for such behavior are reasoned to be electrochemical, stress-dependent reaction at near-threshold levels, and mass transport at higher (steady-state) growth rates.

  12. Grain-by-grain study of the mechanisms of crack propagation during iodine stress corrosion cracking of Zircaloy-4

    SciTech Connect

    Haddad, R.E.; Dorado, A.O.

    1994-12-31

    This paper describes the tests conducted to determine the conditions leading to cracking of a specified grain of metal, during the iodine stress corrosion cracking (SCC) of zirconium alloys, focusing on the crystallographic orientation of crack paths, the critical stress conditions, and the significance of the fractographic features encountered. In order to perform crystalline orientation of fracture surfaces, a specially heat-treated Zircaloy-4 having very large grains, grown up to the wall thickness, was used. Careful orientation work has proved that intracrystalline pseudo-cleavage occurs only along basal planes. the effects of anisotropy, plasticity, triaxiality, and residual stresses originated in thermal contraction have to be considered to account for the influence of the stress state. A grain-by-grain calculation led to the conclusion that transgranular cracking always takes place on those bearing the maximum resolved tensile stress perpendicular to basal planes. Propagation along twin boundaries has been identified among the different fracture modes encountered.

  13. Corrosion rates of stainless steel under shear stress measured by a novel parallel-plate flow chamber.

    PubMed

    Messer, Regina L W; Mickalonis, John; Adams, Yolanda; Tseng, Wan Y

    2006-02-01

    A unique parallel-plate flow chamber has been engineered to assess the corrosion properties of implant materials in biological environments under shear flow. This parallel-plate flow chamber provides a novel approach to investigate hypotheses regarding cellular-material-mechanical-force interactions that influence the success or failure of implant devices. The results of the current study demonstrated that physiological stresses (0.5-50 dynes/cm2) from laminar flow from cell culture media did not significantly alter corrosion rates of stainless steel, providing baseline information for an extensive study of the cellular-material-mechanical-force interactions. Furthermore, this study demonstrated that this device is electrochemically stable and provides reproducible results within test parameters. In addition, the results were not significantly different from corrosion tests on bulk samples. Therefore, this system will be useful for investigating cell-material interactions under shear stress for implant alloys or other opaque materials. This information is currently lacking. The results of the present study also support further development of this test system to assess cellular responses to these materials under shear stresses.

  14. Reconstruction of stress corrosion cracks using signals of pulsed eddy current testing

    NASA Astrophysics Data System (ADS)

    Wang, Li; Xie, Shejuan; Chen, Zhenmao; Li, Yong; Wang, Xiaowei; Takagi, Toshiyuki

    2013-06-01

    A scheme to apply signals of pulsed eddy current testing (PECT) to reconstruct a deep stress corrosion crack (SCC) is proposed on the basis of a multi-layer and multi-frequency reconstruction strategy. First, a numerical method is introduced to extract conventional eddy current testing (ECT) signals of different frequencies from the PECT responses at different scanning points, which are necessary for multi-frequency ECT inversion. Second, the conventional fast forward solver for ECT signal simulation is upgraded to calculate the single-frequency pickup signal of a magnetic field by introducing a strategy that employs a tiny search coil. Using the multiple-frequency ECT signals and the upgraded fast signal simulator, we reconstructed the shape profiles and conductivity of an SCC at different depths layer-by-layer with a hybrid inversion scheme of the conjugate gradient and particle swarm optimisation. Several modelled SCCs of rectangular or stepwise shape in an SUS304 plate are reconstructed from simulated PECT signals with artificial noise. The reconstruction results show better precision in crack depth than the conventional ECT inversion method, which demonstrates the validity and efficiency of the proposed PECT inversion scheme.

  15. Assessing Primary Water Stress Corrosion Crack Morphology and Nondestructive Evaluation Reliability

    SciTech Connect

    Doctor, Steven R.; Schuster, George J.; Anderson, Michael T.

    2005-12-01

    A research program on primary water stress corrosion cracking (PWSCC) is being conducted by Pacific Northwest National Laboratory (PNNL). In this program, the material degradation problem in Alloys 600, 182 and 82 is being investigated, with objectives that include compiling a knowledge base on all cracking in nickel-base materials at all degradation sites in nuclear power plants, assessing nondestructive evaluation methods using mockups to quantify the detection, sizing, and characterization of tight cracks, determining the role of material parameters, such as welding processes, in the degradation. This work is being conducted as a part of an international cooperative research project that has been set up to leverage efforts in several countries to address a significant and common problem. The U.S. Nuclear Regulatory Commission is leading this cooperative project to address this generic problem in a systematic manner over the next four years. In this paper, published information on the failure history of Alloys 600, 182, and 82 is compiled and presented. The configurations of the welded assemblies that contain these alloys are shown to be important considerations for NDE reliability measurements. The product forms and the welding processes represented in the degraded components are described. The relevant data on crack morphology parameters such as shape and orientation are presented, and their impact on nondestructive evaluation (NDE) reliability is discussed.

  16. Effect of heat treatment on caustic stress corrosion cracking behavior of alloy 600

    SciTech Connect

    Sung, J.K.

    1999-12-01

    Constant elongation rate tests (CERT) were conducted to evaluate the effect of heat treatment on intergranular stress corrosion cracking (IGSCC) susceptibility of alloy 600 (UNS NO6600) in 140 C and 50% caustic solution at {minus}900 mV vs saturated calomel electrode (SCE). Results showed: (1) Heat treatment at low temperature for a long time (600 C for 260 h) led to a material that was not susceptible to caustic intergranular (IG) cracking. Increase in heat treatment temperature enhanced IG cracking susceptibility. Caustic IGSCC susceptibility was at maximum near the carbon solubility limit. However, when the heat treatment temperature was higher than the carbon solubility limit, a significant decrease in crack growth rate was observed. (2) Grain boundaries acted as a preferential crack path when grain boundary carbon segregation was likely. Thermodynamic considerations suggested that severe caustic IGSCC susceptibility near the carbon solubility limit could be explained in terms of carbon segregation at the grain boundaries. (3) IGSCC in caustic solution did not seem to be caused by chromium depletion. (4) Although formation of semi-continuous IG carbides and IGSCC resistance seemed to exhibit a similar chronological response with heat treatment, it was unlikely that grain boundary IG carbides played a role in caustic IGSCC susceptibility.

  17. Microstructural characterization on intergranular stress corrosion cracking of Alloy 600 in PWR primary water environment

    NASA Astrophysics Data System (ADS)

    Lim, Yun Soo; Kim, Hong Pyo; Hwang, Seong Sik

    2013-09-01

    Stress corrosion cracks in Alloy 600 compact tension specimens tested at 325 °C in a simulated primary water environment of a pressurized water reactor were analyzed using microscopic equipment. Oxygen diffused into the grain boundaries just ahead of the crack tips from the external primary water. As a result of oxygen penetration, Cr oxides were precipitated on the crack tips and the attacked grain boundaries. The oxide layer in the crack interior was revealed to consist of double (inner and outer) layers. Cr oxides were found in the inner layer, with NiO and (Ni,Cr) spinels in the outer layer. Cr depletion (or Ni enrichment) zones were created in the attacked grain boundary, the crack tip, and the interface between the crack and matrix, which means that the formation of Cr oxides was due to the Cr diffusion from the surrounding matrix. The oxygen penetration and resultant metallurgical changes around the crack tip are believed to be significant factors affecting the PWSCC initiation and growth behaviors of Alloy 600. For interpretation of color in Fig. 4, the reader is referred to the web version of this article.

  18. Temperature, stress, and corrosive sensing apparatus utilizing harmonic response of magnetically soft sensor element (s)

    NASA Technical Reports Server (NTRS)

    Grimes, Craig A. (Inventor); Ong, Keat Ghee (Inventor)

    2003-01-01

    A temperature sensing apparatus including a sensor element made of a magnetically soft material operatively arranged within a first and second time-varying interrogation magnetic field, the first time-varying magnetic field being generated at a frequency higher than that for the second magnetic field. A receiver, remote from the sensor element, is engaged to measure intensity of electromagnetic emissions from the sensor element to identify a relative maximum amplitude value for each of a plurality of higher-order harmonic frequency amplitudes so measured. A unit then determines a value for temperature (or other parameter of interst) using the relative maximum harmonic amplitude values identified. In other aspects of the invention, the focus is on an apparatus and technique for determining a value for of stress condition of a solid analyte and for determining a value for corrosion, using the relative maximum harmonic amplitude values identified. A magnetically hard element supporting a biasing field adjacent the magnetically soft sensor element can be included.

  19. Stress corrosion cracking of alloy 600 using the constant strain rate test

    SciTech Connect

    Bulischeck, T. S.; van Rooyen, D.

    1980-01-01

    The most recent corrosion problems experienced in nuclear steam generators tubed with Inconel alloy 600 is a phenomenon labeled ''denting''. Denting has been found in various degrees of severity in many operating pressurized water reactors. Laboratory investigations have shown that Inconel 600 exhibits intergranular SCC when subjected to high stresses and exposed to deoxygenated water at elevated temperatures. A research project was initiated at Brookhaven National Laboratory in an attempt to improve the qualitative and quantitative understanding of factors influencing SCC in high temperature service-related environments. An effort is also being made to develop an accelerated test method which could be used to predict the service life of tubes which have been deformed or are actively denting. Several heats of commercial Inconel 600 tubing were procured for testing in deaerated pure and primary water at temperatures from 290 to 365/sup 0/C. U-bend type specimens were used to determine crack initiation times which may be expected for tubes where denting has occurred but is arrested and provide baseline data for judging the accelerating effects of the slow strain rate method. Constant extension rate tests were employed to determine the crack velocities experienced in the crack propagation stage and predict failure times of tubes which are actively denting. 8 refs., 17 figs., 5 tabs.

  20. Stress-corrosion-cracking studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Durr, C.L.

    1992-05-01

    Cortest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials used for high-level waste package as part of the information needed by the Nuclear Regulatory Commission (NRC) to assess the Department of Energy`s application to construct to geologic repository for high-level radioactive waste. At the direction of the NRC, the program focused on the Tuff Repository. This report summarizes the results of Stress-Corrosion-Cracking (SCC) studies performed in Tasks 3, 5, and 7 of the program. Two test techniques were used; U-bend exposures and Slow-Strain-Rate (SSR) tests. The testing was performed on two copper-base alloys (Alloy CDA 102 and Alloy CDA 175) and two Fe-Cr-Ni alloys (Alloy 304L and Alloy 825) in simulated J-13 groundwater and other simulated solutions for the Tuff Repository. These solutions were designed to simulate the effects of concentration and irradiation on the groundwater composition. All SCC testing on the Fe-Cr-Ni Alloys was performed on solution-annealed specimens and thus issues such as the effect of sensitization on SCC were not addressed.

  1. Mechanical and metallurgical effects on low-pH stress corrosion cracking of natural gas pipelines

    SciTech Connect

    Harle, B.A.; Beavers, J.A.; Jaske, C.E.

    1995-12-01

    Stress corrosion cracking of natural gas pipelines in low-pH environments is a serious problem for the gas transmission industry. This paper describes results of an ongoing research program investigating crack growth of API X-65 and X-52 line pipe steels in a low-pH cracking environment using a J-integral technique. The overall objective of the work is to estimate crack growth rates on operating pipelines. In previous work, it was demonstrated that the technique could be utilized to reproduce the cracking observed in the field and that the J integral is a good parameter for characterizing crack growth behavior. Recent work has focused on the evaluation of the influence of loading parameters, such as displacement rate, and metallurgy, on crack growth. Testing has also been performed in which loading sequences involved: (a) a constant displacement rate, until cracking was detected, followed by maintaining a constant displacement; and, (b) slowly loading a specimen to fifty percent of its tensile strength in an inert, non-aqueous environment followed by loading in the low-pH environment.

  2. Stress corrosion cracking of austenitic weld deposits in a salt spray environment

    NASA Astrophysics Data System (ADS)

    Cai, J. B.; Yu, C.; Shiue, R. K.; Tsay, L. W.

    2015-10-01

    ER 308L and 309LMo were utilized as the filler metals for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. U-bend and weight-loss tests were conducted by testing the welds in a salt spray containing 10 wt% NaCl at 120 °C. The dissolution of the skeletal structure in the fusion zone (FZ) caused the stress corrosion cracking (SCC) of the weld. The FZ in the cold-rolled condition showed the longest single crack length in the U-bend tests. Moreover, sensitization treatment at 650 °C for 10 h promoted the formation of numerous fine cracks, which resulted in a high SCC susceptibility. The weight loss of the deposits was consistent with the SCC susceptibility of the welds in a salt spray. The 309LMo deposit was superior to the 308L deposit in the salt spray.

  3. Role of Viscosity on Capillary Flow and Stress Corrosion Cracking Behavior

    NASA Astrophysics Data System (ADS)

    Kujawski, Daniel; Yerramilli, Sindhoora; Vasudevan, A. K.

    2011-02-01

    It is documented that the viscosity has a significant effect on stress corrosion cracking (SCC) behavior in terms of the K- da/ dt relation. In order to better understand the role of viscosity and its effect on transport of aqueous solution to the crack tip due to capillary action at the crack tip, experiments were conducted using a glass-metal setup. The confined space between the crack-mouth faces was simulated using wedge-type geometry between a glass slide and 7475 aluminum plate. The space between the glass and aluminum crevice was carefully controlled using spacers. The effect of viscosity was modeled using water, glycerin, and its mixture. According to our best knowledge, this article presents the first simple model of experimental simulation of the capillary flow phenomenon with a goal of arriving at a better understanding of how the viscosity affects the SCC behavior. Experimental results of several materials taken from the literature support the role of viscosity on SCC behavior.

  4. The stress-corrosion behavior of Al-Li-Cu alloys: A comparison of test methods

    NASA Technical Reports Server (NTRS)

    Rizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1982-01-01

    Two powder metallurgy processed (Al-Li-Cu) alloys with and without Mg addition were studied in aqueous 3.5% NaCl solution during the alternate immersion testing of tuning fork specimens, slow crack growth tests using fracture mechanics specimens, and the slow strain rate testing of straining electrode specimens. Scanning electron microscopy and optical metallography were used to demonstrate the character of the interaction between the Al-Li-Cu alloys and the selected environment. Both alloys are susceptible to SC in an aqueous 3.5% NaCl solution under the right electrochemical and microstructural conditions. Each test method yields important information on the character of the SC behavior. Under all conditions investigated, second phase particles strung out in rows along the extrusion direction in the alloys were rapidly attacked, and played principal role in the SC process. With time, larger pits developed from these rows of smaller pits and under certain electrochemical conditions surface cracks initiated from the larger pits and contributed directly to the fracture process. Evidence to support slow crack growth was observed in both the slow strain rate tests and the sustained immersion tests of precracked fracture mechanics specimens. The possible role of H2 in the stress corrosion cracking process is suggested.

  5. Inhibition of stress corrosion cracking of Alloy X-750 by prestrain

    SciTech Connect

    Mills, W.J.; Lebo, M.R.; Kearns, J.J.

    1997-03-01

    Tests of precracked and as-notched compact tension specimens were conducted in 3600C hydrogenated water to determine the effect of prestrain on the stress corrosion cracking (SCC) resistance of Alloy X-750 in the HTH, AH and HOA heat treated conditions. Prestraining is defined as the intentional application of an initial load (or strain) that is higher than the final test load. Prestrain was varied from 10% to 40% (i.e., the initial to final load ratios ranged from 1.1 to 1.4). Other variables included notch root radius, stress level and irradiation. Specimens were bolt-loaded to maintain essentially constant displacement conditions during the course of the test. The frequent heat up and cooldown cycles that were necessary for periodic inspections provided an opportunity to evaluate the effect of test variables on rapid low temperature crack propagation to which this alloy is subject. For Condition HTH, application of 20% to 40% prestrain either eliminates or significantly retards SCC initiation in as-notched specimens and the onset of crack growth in precracked specimens. In addition, this procedure reduces the propensity for low temperature crack growth during cooldown. Similar results were observed for precracked HOA specimens. Application of 20% prestrain also retards SCC in as-notched and precracked AH specimens, but the effects are not as great as in Condition HTH. Prestraining at the 10% level was found to produce an inconsistent benefit. In-reactor SCC testing shows that prestrain greatly improves the in-flux and out-of-flux SCC resistance of Condition HTH material. No SCC was observed in precracked specimens prestrained 30%, whereas extensive cracking was observed in their nonprestrain counterparts.

  6. Enhancement of the Stress Corrosion Sensitivity of AA5083 by Heat Treatment

    NASA Astrophysics Data System (ADS)

    Gao, Jie; Quesnel, David J.

    2011-02-01

    In this study, the stress corrosion cracking (SCC) resistance of AA5083 is intentionally degraded by a series of progressively longer annealing treatments at 448 K (175 °C) that create a two-phase microstructure. Precipitation of strongly anodic Mg2Al3, known as β-phase, occurs heterogeneously with substantial precipitation along the grain boundaries, as observed by differential interference microscopy. Ultimate tensile strength, yield strength, and strain to failure of AA5083 alloy were found to be independent of the amount of β-phase precipitates, making AA5083 an ideal system to study the relative contributions of anodic dissolution and hydrogen embrittlement. Open circuit dropwise exposure SCC tests with precracked double cantilever beam (DCB) specimens made from the AA5083 alloy with different heat treatment conditions were conducted using 3.5 pct NaCl solution at an initial stress intensity factor ( K I ) of 1 5 {{ksi}}sqrt {{in}} .( { 1 6. 5 {{MPa}}sqrt {{m}} } ). Two SCC characteristics, initial crack growth rate and incubation time, were found to be strongly dependent on the amount of β-phase precipitates. Initial crack growth rate increased sigmoidally as a function of heat treatment time with an inflection point between 120 and 240 hours of sensitization time, while the incubation time decreases monotonically with sensitization time. Additionally, fracture surfaces investigated by scanning electron microscopy demonstrated characteristics of intergranular cracking with multiple crack tips. Discussion centers on the evidence supporting anodic dissolution of β-phase grain boundary precipitates as a primary mechanism of SCC in severely sensitized AA5083 alloy and the potential contribution of hydrogen embrittlement in the failure of grain boundary ligaments between β-phase grain boundary precipitates in less severely sensitized conditions.

  7. The Effect of Stress and Hot Corrosion on Nickel-Base Superalloys

    DTIC Science & Technology

    1985-03-01

    Inconel 718 round bar tensile specimen. 19 ’I.. FIC. . Experimental test apparatus. 20 The creep ...the corrosion attack. 3 33 77. -. IV. EXPERIMENTAL RESULTS AND DISCUSSION A. INCONEL 718 1. CREEP BEHAVIOR Sustained-load creep tests were conducted at...of Inconel 718 were prepared for metrllographic examination after creep testing . Figure 18 shows dramatically the hot corrosion attack by a

  8. Civil Engineering Corrosion Control. Volume 1. Corrosion Control - General

    DTIC Science & Technology

    1975-01-01

    caused by corrosion. Riveted boiler explosions have been known to result from stress corrosion or " caustic embrittlement". The use of welded pressure...Concentrated caustic at high temperatures, however, can pro- duce a serious form of hydrogen embrittlement - caustic em- brittlement - in many stressed ...steam, caustic embrittlement problems should not occur. - 4.15.8 Stress Corrosion of Various Structures. Stress Corrosion is discussed in paragraph 4.10

  9. Recent Developments for Ultrasonic-Assisted Friction Stir Welding: Joining, Testing, Corrosion - an Overview

    NASA Astrophysics Data System (ADS)

    Thomä, M.; Wagner, G.; Straß, B.; Conrad, C.; Wolter, B.; Benfer, S.; Fürbeth, W.

    2016-03-01

    Due to the steadily increasing demand on innovative manufacturing processes, modern lightweight construction concepts become more and more important. Especially joints of dissimilar metals offer a variety of advantages due to their high potential for lightweight construction. The focus of the investigations was Al/Mg-joints. Friction Stir Welding (FSW) is an efficient process to realize high strength joints between these materials in ductile condition. Furthermore, for a simultaneous transmission of power ultrasound during the FSW-process (US-FSW) a positive effect on the achievable tensile strength of the Al/Mg-joints was proven. In the present work the industrial used die cast alloys EN AC-48000 (AlSi12CuNiMg) and AZ80 (MgAl8Zn) were joined by a machining center modified especially for Ultrasound Supported Friction Stir Welding. The appearing welding zone and the formation of intermetallic phases under the influence of power ultrasound were examined in particular. In order to identify optimal process parameters extensive preliminary process analyzes have been carried out. Following this, an ultrasound-induced more intensive stirring of the joining zone and as a result of this a considerably modified intermetallic zone was detected. At the same time an increase of the tensile strength of about 25% for US-FSW-joints and for fatigue an up to three times higher number of cycles to failure in comparison to a conventional welding process was observed. Moreover, detailed corrosion analyzes have shown that especially the welding zone was influenced by the corrosive attack. To expand and deepen the knowledge of the US-FSW-process further material combinations such as Ti/Steel and Al/Steel will be considered in future.

  10. Stress corrosion study of PH13-8Mo stainless steel using the Slow Strain Rate Technique

    NASA Technical Reports Server (NTRS)

    Torres, Pablo D.

    1989-01-01

    The need for a fast and reliable method to study stress corrosion in metals has caused increased interest in the Slow Strain Rate Technique (SSRT) during the last few decades. PH13-8MoH950 and H1000 round tensile specimens were studied by this method. Percent reduction-in-area, time-to-failure, elongation at fracture, and fracture energy were used to express the loss in ductility, which has been used to indicate susceptibility to stress corrosion cracking (SCC). Results from a 3.5 percent salt solution (corrosive medium) were compared to those in air (inert medium). A tendency to early failure was found when testing in the vicinity of 1.0 x 10(-6) mm/mm/sec in the 3.5 percent salt solution. PH13-8Mo H1000 was found to be less likely to suffer SCC than PH13-8Mo H950. This program showed that the SSRT is promising for the SCC characterization of metals and results can be obtained in much shorter times (18 hr for PH steels) than those required using conventional techniques.

  11. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy

    NASA Astrophysics Data System (ADS)

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Sheng, L. Y.; Han, E. H.; Dong, C.

    2016-07-01

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed.

  12. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy.

    PubMed

    Wang, S D; Xu, D K; Wang, B J; Sheng, L Y; Han, E H; Dong, C

    2016-07-08

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed.

  13. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy

    PubMed Central

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Sheng, L. Y.; Han, E. H.; Dong, C.

    2016-01-01

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed. PMID:27387817

  14. The Effect of Sensitization on the Stress Corrosion Cracking of Aluminum Alloy 5456

    DTIC Science & Technology

    2012-06-01

    of corrosive environment. The nitric acid mass loss test, ASTM G67 [9], is the standard test method in the Department of Defense (DoD) for...Table 5. Summary of mean and amplitude loads used for ∆K threshold corrosion fatigue tests. 47 D. NITRIC ACID MASS LOSS TEST – ASTM G67 The nitric ...after exposure to nitric acid ," vol. G67-04, ed: ASTM International, 2004, pp. 1–3. [10] E. Herzberg, "The annual cosst of corrosion for DOD

  15. Layer texture of hot-rolled BCC metals and its significance for stress-corrosion cracking of main gas pipelines

    NASA Astrophysics Data System (ADS)

    Perlovich, Yu. A.; Isaenkova, M. G.; Krymskaya, O. A.; Morozov, N. S.

    2016-10-01

    Based on data of X-ray texture analysis of hot-rolled BCC materials it was shown that the layerwise texture inhomogeneity of products is formed during their manufacturing. The effect can be explained by saturation with interstitial impurities of the surface layer, resulting in dynamical deformation aging (DDA). DDA prevents the dislocation slip under rolling and leads to an increase of lattice parameters in the external layer. The degree of arising inhomogeneity correlates with the tendency of hot-rolled sheets and obtained therefrom tubes to stress-corrosion cracking under exploitation, since internal layers have a compressive effect on external layers, and prevents opening of corrosion cracks at the tube surface.

  16. Effect of W on stress corrosion cracking susceptibility of newly developed Ni-saving duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Ha, Heon-Young; Lee, Tae-Ho; Kim, Sangshik

    2017-01-01

    Effect of W on stress corrosion cracking behavior (SCC) of Ni-saving duplex stainless steels (Fe18Cr6Mn3Mo0.4N (2.13, 5.27)W, in wt%) was investigated in 4 M NaCl solution using a slow strain rate test method. The change in the W content from 2.13 to 5.27 wt% marginally affected the tensile properties of the investigated DSSs. Alloying W clearly improved the pitting initiation resistance and repassivation tendency of the investigated alloys, but the SCC susceptibility was not remarkably decreased by addition of W. The slight enhancement in the SCC resistance of the alloy containing 5.27 wt% W was revealed to be correlated with the accelerated galvanic corrosion between the ferrite and austenite phases as a result of the W partitioning preferentially into the ferrite phase which could encourage the propagation of pitting.

  17. Stress Corrosion Cracking Response of 304 Stainless Steel in ASerated and Dearated Water

    SciTech Connect

    Mills, W. J.

    2007-04-30

    Scoping stress corrosion cracking (SCC) tests of 304 stainless steel (SS) were performed in 75 C and 250 C aerated pressurized water (APW) and 250 C deaerated pressurized water (DPW). The 250 C APW environment was used to initiate intergranular stress corrosion cracking (IGSCC) and then the water was deaerated and hydrogenated to see if IGSCC continued in 250 C DPW. Tests were performed with and without 200 ppb SO{sub 4}{sup =}. The 304 SS test materials were evaluated in either the as-received, heavily sensitized (649 C for 1 h), fully sensitized (1099 C for 1 h/water quench/621 C for 17 h) or 20% cold rolled condition. At the beginning of each test sequence, specimens were subjected to continuous cycling with a 500s rise/500s fall or a 5000s rise/500s fall to promote the transition from a transgranular (TG) precrack to an IG crack. After generating a uniform crack under continuous cycling conditions, a trapezoidal waveform with 500s rise/9000s hold/500s fall was used to characterize the SCC behavior. Crack growth rates (CGRs) were monitored continuously with the electric potential drop (EPD) method and were corrected based on physical crack length measurements obtained when specimens were destructively evaluated. Continuous cycling with a 500s or 5000s rise time was found to produce both TG faceting and IGSCC in fully sensitized 304 SS tested in 75 C APW with 7 ppm O{sub 2} and 200 ppb SO{sub 4}{sup =}. However, no measurable crack extension occurred when a 9000 s hold time was introduced. Extensive IGSCC occurred in heavily sensitized and fully sensitized 304 SS in 250 C APW with 1 ppm O{sub 2} and 200 ppb SO{sub 4}{sup =}. IGSCC initiated under continuous cycling conditions with a 500 s rise time, and rapid IGSCC occurred when a 9000 s hold time was introduced. During the trapezoidal waveform test with a 9000 s hold, CGRs ranged from 1 to 3 mils/day for the heavily sensitized material and 5 to 10 mils/day for the fully sensitized material. When the test

  18. The microwave assisted synthesis of 1-alkyl-3-methylimidazolium bromide as potential corrosion inhibitor toward carbon steel in 1 M HCl solution saturated with carbon dioxide

    SciTech Connect

    Pasasa, Norman Vincent A. Bundjali, Bunbun; Wahyuningrum, Deana

    2015-09-30

    Injection of corrosion inhibitor into the fluid current of oil and gas pipelines is an effective way to mitigate corrosion rate on the inner-surface parts of pipelines, especially carbon steel pipelines. In this research, two alkylimidazolium ionic liquids, 1-decyl-3-methylimidazolium bromide (IL1) and 1-dodecyl-3-methylimidazolium bromide (IL2) have been synthesized and studied as a potential corrosion inhibitor towards carbon steel in 1 M HCl solution saturated with carbon dioxide. IL1 and IL2 were synthesized using microwave assisted organic synthesis (MAOS) method. Mass Spectrometry analysis of IL1 and IL2 showed molecular mass [M-H+] peak at 223.2166 and 251.2484, respectively. The FTIR,{sup 1}H-NMR and {sup 13}C-NMR spectra confirmed that IL1 and IL2 were successfully synthesized. Corrosion inhibition activity of IL1 and IL2 were determined using weight loss method. The results showed that IL1 and IL2 have the potential as good corrosion inhibitors with corrosion inhibition efficiency of IL1 and IL2 are 96.00% at 100 ppm (343 K) and 95.60% at 50 ppm (343 K), respectively. The increase in the concentration of IL1 and IL2 tends to improve their corrosion inhibition activities. Analysis of the data obtained from the weight loss method shows that the adsorption of IL1 and IL2 on carbon steel is classified into chemisorption which obeys Langmuir’s adsorption isotherm.

  19. Stress Corrosion Cracking of Ni-Fe-Cr Alloys Relevant to Nuclear Power Plants

    NASA Astrophysics Data System (ADS)

    Persaud, Suraj

    Stress corrosion cracking (SCC) of Ni-Fe-Cr alloys and weld metals was investigated in simulated environments representative of high temperature water used in the primary and secondary circuits of nuclear power plants. The mechanism of primary water SCC (PWSCC) was studied in Alloys 600, 690, 800 and Alloy 82 dissimilar metal welds using the internal oxidation model as a guide. Initial experiments were carried out in a 480°C hydrogenated steam environment considered to simulate high temperature reducing primary water. Ni alloys underwent classical internal oxidation intragranularly resulting in the expulsion of the solvent metal, Ni, to the surface. Selective intergranular oxidation of Cr in Alloy 600 resulted in embrittlement, while other alloys were resistant owing to their increased Cr contents. Atom probe tomography was used to determine the short-circuit diffusion path used for Ni expulsion at a sub-nanometer scale, which was concluded to be oxide-metal interfaces. Further exposures of Alloys 600 and 800 were done in 315°C simulated primary water and intergranular oxidation tendency was comparable to 480°C hydrogenated steam. Secondary side work involved SCC experiments and electrochemical measurements, which were done at 315°C in acid sulfate solutions. Alloy 800 C-rings were found to undergo acid sulfate SCC (AcSCC) to a depth of up to 300 microm in 0.55 M sulfate solution at pH 4.3. A focused-ion beam was used to extract a crack tip from a C-ring and high resolution analytical electron microscopy revealed a duplex oxide structure and the presence of sulfur. Electrochemical measurements were taken on Ni alloys to complement crack tip analysis; sulfate was concluded to be the aggressive anion in mixed sulfate and chloride systems. Results from electrochemical measurements and crack tip analysis suggested a slip dissolution-type mechanism to explain AcSCC in Ni alloys.

  20. Stress Corrosion Cracking of the Drip Shield, The Waste Package Outer Barrier and the Stainless Steel Structural Material

    SciTech Connect

    C. Stephen

    2000-04-17

    One of the potential failure modes of the drip shield (DS), the waste package (WP) outer barrier, and the stainless structural material is the initiation and propagation of stress corrosion cracking (SCC) induced by the WP environment and various types of stresses that can develop in the DSs or the WPs. For the current design of the DS and WP, however, the DS will be excluded from the SCC evaluation because stresses that are relevant to SCC are insignificant in the DS. The major sources of stresses in the DS are loadings due to backfill and earthquakes. These stresses will not induce SCC because the stress caused by backfill is generally compressive stress and the stress caused by earthquakes is temporary in nature. The 316NG stainless steel inner barrier of the WP will also be excluded from the SCC evaluation because the SCC performance assessment will not take credit from the inner barrier. Therefore, the purpose of this document is to provide a detailed description of the process-level models that can be applied to assess the performance of the material (i.e., Alloy 22) used for the WP outer barrier subjected to the effects of SCC. As already mentioned in the development plan for the WP PMR (CRWMS M and O 1999e), this Analyses and Models Report (AMR) is to serve as a feed to the Waste Package Degradation (WPD) Total System Performance Assessment (TSPA) and Process Model Report (PMR).

  1. AN ULTRASONIC PHASED ARRAY EVALUATION OF INTERGRANULAR STRESS CORROSION CRACK (IGSCC) DETECTION IN AUSTENITIC STAINLESS STEEL PIPING WELDS

    SciTech Connect

    Diaz, Aaron A.; Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Cumblidge, Stephen E.

    2010-07-22

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor (LWR) components and challenging material/component configurations. This study assessed the effectiveness of far-side inspections on wrought stainless steel piping with austenitic welds, as found in thin-walled, boiling water reactor (BWR) component configurations, for the detection and characterization of intergranular stress corrosion cracks (IGSCC).

  2. Revisiting Stress Corrosion Cracking of Steel in Caustic Solutions for Developing Cracking Susceptibility Diagrams for Improved Applicability

    NASA Astrophysics Data System (ADS)

    Pal, Sarvesh; Raman, R. K. Singh; Ibrahim, R. N.

    2012-06-01

    Stress corrosion cracking tests were conducted using Bayer solutions of different chemistry at different temperatures for extraction of alumina from bauxite ores. The validity of the commonly used caustic cracking susceptibility (CS) diagram for steels exposed to plain caustic solutions was assessed by testing the notched and precracked specimens. This study presents first results toward the development of a model susceptibility diagram for actual Bayer solutions, and for improved applicability of the traditional plain caustic diagram. For mechanistic understanding of caustic cracking, tests were also carried out under imposed electrochemical conditions.

  3. Roll-Bonded 300M/1010 Steel Metal-Metal Laminates: Forgeability, Toughness, Fatigue, and Stress Corrosion.

    DTIC Science & Technology

    1982-06-01

    Charpy Impact Testing of Sheet Metal" Proc. Am. Soc. Testing Hats., 57, 1273 (1957). 6. S. V. Arnold, "Notch Sensitivity and Resistance to Tearing of...80-C-0575 ATC REPORT NO. R-92000/2CR-20 Roll-Bonded 300M /1010 Steel Metal-Metal Laminates: Forgeaility, Toughness, Fatigue, and Stress Corrosion L. E...process, the transverse flow of thp layers and interleaves being completely stable in the 300M /1010 system. 7 effects of forging on the mechanical

  4. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    SciTech Connect

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  5. Critical assessment of precracked specimen configuration and experimental test variables for stress corrosion testing of 7075-T6 aluminum alloy plate

    NASA Technical Reports Server (NTRS)

    Domack, M. S.

    1985-01-01

    A research program was conducted to critically assess the effects of precracked specimen configuration, stress intensity solutions, compliance relationships and other experimental test variables for stress corrosion testing of 7075-T6 aluminum alloy plate. Modified compact and double beam wedge-loaded specimens were tested and analyzed to determine the threshold stress intensity factor and stress corrosion crack growth rate. Stress intensity solutions and experimentally determined compliance relationships were developed and compared with other solutions available in the literature. Crack growth data suggests that more effective crack length measurement techniques are necessary to better characterize stress corrosion crack growth. Final load determined by specimen reloading and by compliance did not correlate well, and was considered a major source of interlaboratory variability. Test duration must be determined systematically, accounting for crack length measurement resolution, time for crack arrest, and experimental interferences. This work was conducted as part of a round robin program sponsored by ASTM committees G1.06 and E24.04 to develop a standard test method for stress corrosion testing using precracked specimens.

  6. Clarification of stress corrosion cracking mechanism on nickel base alloys in steam generators for their long lifetime assurance

    SciTech Connect

    Nagano, Hiroo; Kajimura, Haruhiko

    1995-12-31

    Thermally treated (TT) Alloys 600 (16%Cr-8%Fe-bal.Ni) and 690 (30%Cr-10%Fe-bal.Ni) have been successfully used in the steam generators of operating pressurized water reactors (PWRs). This paper deals with intergranular stress corrosion cracking (IGSCC) mechanisms in Ni-base alloys in various corrosive environments such as deaerated water, air-saturated chloride medium, and caustic solutions at high temperatures with focus on Cr content and Cr carbide precipitation at grain boundaries in the alloys. Nickel base alloys of high purity, or with different Cr, C, and B contents with different heat treatments were put to various corrosion tests. SCC resistance of Alloy 600 is affected differently by water chemistry of environments, while Alloy 690 is almost immune to the environments investigated: (1) Cr depletion at grain boundaries is clearly detrimental to IGSCC resistance of Alloy 600 in air-saturated water containing Cl{sup {minus}} ions at 300 C. (2) High purity Alloy 600 has weaker SCC resistance in deaerated water at 360 C than commercially available Alloy 600. Cr depletion along grain boundaries is detrimental to the IGSCC resistance, however its detrimental effect disappears when Cr carbides precipitate at grain boundaries in semi-continuous or continuous way. The NiCr{sub 2}O{sub 4} film formed on the metal surfaces enhances the IGSCC resistance. Similar relationship between Cr depletion and Cr carbide precipitation is also observed in Alloy 600 in deaerated caustic solutions at high temperatures. (3) Concerning intergranular attack (IGA), which occurs in oxidizing caustic solutions at high temperature, existence of semi-continuous or continuous Cr carbides improves the IGA resistance regardless of Cr depletion. A dual layer corrosion protective film composed of an upper layer of NiO and lower layer of Cr{sub 2}O{sub 3} formed on metal surfaces, of which formation is accelerated by selective Cr carbide dissolution, may be responsible for the IGA resistance.

  7. Potential mechanisms for corrosion and stress corrosion cracking failure of 3013 storage containers composed of 316 stainless steel

    SciTech Connect

    Kolman, D.G.; Butt, D.P.

    1998-03-01

    The degradation of 316 stainless steel (SS) storage container materials is a potential problem for radioactive waste disposition. Container materials will be exposed to significant ionizing radiation, elevated temperatures, embrittling and/or alloying agents (e.g., gallium), chloride-containing compounds (as much as 20 wt% Cl or Cl{sup {minus}}), oxidizing compounds, and a limited quantity of moisture. Additionally, containers will contain welds that have heterogeneous composition due to solute segregation and that may retain significant residual stress. All of the above-listed environmental and material conditions have been shown to be deleterious to material integrity under certain conditions. Unfortunately, the precise conditions within each container and environment is unknown and may vary widely from container to container. Thus, no single test or set of tests will be able mimic the broad range of storage container conditions. Additionally, material behavior cannot be predicted because the synergistic effects of temperature, time, chloride, moisture, sensitization, weldments, salt formation, etc., have not been fully studied. The complexity and uncertainty of storage conditions precludes any detailed recommendations. This document attempts to detail selected previous studies and to suggest some general guidelines for storage of radioactive waste. Because of the voluminous research in this area, this review cannot be considered to be comprehensive. Readers are directed to references that contain detailed reviews of particular processes for more information. Note that the effect of gallium on the degradation of SS storage containers has been discussed elsewhere and will not be discussed here.

  8. Optimization of In-Situ Shot-Peening-Assisted Cold Spraying Parameters for Full Corrosion Protection of Mg Alloy by Fully Dense Al-Based Alloy Coating

    NASA Astrophysics Data System (ADS)

    Wei, Ying-Kang; Luo, Xiao-Tao; Li, Cheng-Xin; Li, Chang-Jiu

    2017-01-01

    Magnesium-based alloys have excellent physical and mechanical properties for a lot of applications. However, due to high chemical reactivity, magnesium and its alloys are highly susceptible to corrosion. In this study, Al6061 coating was deposited on AZ31B magnesium by cold spray with a commercial Al6061 powder blended with large-sized stainless steel particles (in-situ shot-peening particles) using nitrogen gas. Microstructure and corrosion behavior of the sprayed coating was investigated as a function of shot-peening particle content in the feedstock. It is found that by introducing the in-situ tamping effect using shot-peening (SP) particles, the plastic deformation of deposited particles is significantly enhanced, thereby resulting in a fully dense Al6061 coating. SEM observations reveal that no SP particle is deposited into Al6061 coating at the optimization spraying parameters. Porosity of the coating significantly decreases from 10.7 to 0.4% as the SP particle content increases from 20 to 60 vol.%. The electrochemical corrosion experiments reveal that this novel in-situ SP-assisted cold spraying is effective to deposit fully dense Al6061 coating through which aqueous solution is not permeable and thus can provide exceptional protection of the magnesium-based materials from corrosion.

  9. Analysis of Eddy Current Capabilities for the Detection of Outer Diameter Stress Corrosion Cracking in Small Bore Metallic Structures

    NASA Technical Reports Server (NTRS)

    Wincheski, Buzz; Williams, Phillip; Simpson, John

    2007-01-01

    The use of eddy current techniques for the detection of outer diameter damage in tubing and many complex aerospace structures often requires the use of an inner diameter probe due to a lack of access to the outside of the part. In small bore structures the probe size and orientation are constrained by the inner diameter of the part, complicating the optimization of the inspection technique. Detection of flaws through a significant remaining wall thickness becomes limited not only by the standard depth of penetration, but also geometrical aspects of the probe. Recently, an orthogonal eddy current probe was developed for detection of such flaws in Space Shuttle Primary Reaction Control System (PRCS) Thrusters. In this case, the detection of deeply buried stress corrosion cracking by an inner diameter eddy current probe was sought. Probe optimization was performed based upon the limiting spatial dimensions, flaw orientation, and required detection sensitivity. Analysis of the probe/flaw interaction was performed through the use of finite and boundary element modeling techniques. Experimental data for the flaw detection capabilities, including a probability of detection study, will be presented along with the simulation data. The results of this work have led to the successful deployment of an inspection system for the detection of stress corrosion cracking in Space Shuttle Primary Reaction Control System (PRCS) Thrusters.

  10. Effect of halogens and inhibitors on the external stress corrosion cracking of Type 304 austenitic stainless steel

    SciTech Connect

    Whorlow, K.; Hutto, F.; Woolridge, E.

    1997-11-01

    The methodology of the drip procedure of the Standard Test Method for Evaluating the Influence of Thermal Insulation on External Stress Corrosion Cracking Tendency of Austenitic Stainless Steel (ASTM C 692-95a) was used to research the effect of halogens and inhibitors on the external stress corrosion cracking (ESCC) of Type 304 stainless steel as it applies to the insulation industry. Simulated insulation extraction solutions were made with pure chemical reagents for the halogens and inhibitors. The results indicated that sodium silicate compounds that were higher in sodium were more effective for preventing chloride-induced ESCC in Type 304 austenitic stainless steel. Potassium silicate was not as effective as sodium silicate. Fluoride, bromide, and iodide may cause ESCC but they were much less active than chloride and could be effectively inhibited by sodium silicate compound. The addition of fluoride ions to the chloride/sodium silicate systems, at the threshold of ESCC, appeared to have no synergistic effect. The ratio of sodium + silicate (mg/kg) to chloride (mg/kg) at the lower end of the RG 1.36 Acceptability Curve was not adequate to prevent ESCC using the methods of this research.

  11. Effects of fluoride and other halogen ions on the external stress corrosion cracking of Type 304 austenitic stainless steel

    SciTech Connect

    Whorlow, K.M.; Hutto, F.B. Jr.

    1997-07-01

    The drip procedure from the Standard Test Method for Evaluating the Influence of Thermal Insulation on External Stress Corrosion Cracking Tendency of Austenitic Stainless Steel (ASTM C 692-95a) was used to research the effect of halogens and inhibitors on the External Stress Corrosion Cracking (ESCC) of Type 304 stainless steel as it applies to Nuclear Regulatory Commission Regulatory Guide 1.36, Nonmetallic Thermal Insulation for Austenitic Stainless Steel. The solutions used in this research were prepared using pure chemical reagents to simulate the halogens and inhibitors found in insulation extraction solutions. The results indicated that sodium silicate compounds that were higher in sodium were more effective for preventing chloride-induced ESCC in Type 304 austenitic stainless steel. Potassium silicate (all-silicate inhibitor) was not as effective as sodium silicate. Limited testing with sodium hydroxide (all-sodium inhibitor) indicated that it may be effective as an inhibitor. Fluoride, bromide, and iodide caused minimal ESCC which could be effectively inhibited by sodium silicate. The addition of fluoride to the chloride/sodium silicate systems at the threshold of ESCC appeared to have no synergistic effect on ESCC. The mass ratio of sodium + silicate (mg/kg) to chloride (mg/kg) at the lower end of the NRC RG 1.36 Acceptability Curve was not sufficient to prevent ESCC using the methods of this research.

  12. External stress-corrosion cracking of a 1.22-m-diameter type 316 stainless steel air valve

    NASA Technical Reports Server (NTRS)

    Moore, Thomas J.; Telesman, Jack; Moore, Allan S.; Johnson, Dereck F.; Kuivinen, David E.

    1993-01-01

    An investigation was conducted to determine the cause of the failure of a massive AISI Type 316 stainless steel valve which controlled combustion air to a jet engine test facility. Several through-the-wall cracks were present near welded joints in the valve skirt. The valve had been in outdoor service for 18 years. Samples were taken in the cracked regions for metallographic and chemical analyses. Insulating material and sources of water mist in the vicinity of the failed valve were analyzed for chlorides. A scanning electron microscope was used to determine whether foreign elements were present in a crack. On the basis of the information generated, the failure was characterized as external stress-corrosion cracking. The cracking resulted from a combination of residual tensile stress from welding and the presence of aqueous chlorides. Recommended countermeasures are included.

  13. Mechanisms of stress corrosion cracking and intergranular attack in Alloy 600 in high temperature caustic and pure water

    SciTech Connect

    Bandy, R.; van Rooyen, D.

    1984-01-01

    In recent years, several studies have been conducted on the intergranular stress corrosion cracking (SCC) and intergranular attack (IGA) of Alloy 600. A combination of SCC and IGA has been observed in Alloy 600 tubing on the hot leg of some operating steam generators in pressurized water reactor (PWR) nuclear power plants, and sodium hydroxide along with several other chemical species have been implicated in the tube degradations. SCC has been observed above and within the tube sheet, whereas IGA is generally localized within the tube sheet. Alloy 600 is also susceptible to SCC in pure and primary water. Various factors that influence SCC and IGA include metallurgical conditions of the alloy, concentrations of alkaline species, impurity content of the environment, temperature and stress. The mechanisms of these intergranular failures, however, are not well understood. Some of the possible mechanisms of the SCC and IGA in high temperature water and caustic are described in this paper.

  14. The Role of Stress in the Corrosion Cracking of Aluminum Alloys

    DTIC Science & Technology

    2013-03-01

    50 Figure 42. Crack Orientations for Rolled Plate Material . From [18] ................................53 xi LIST OF TABLES...Increasing transverse stability allows the ship to be operated in higher sea states that would normally prohibit the safe operation of the ship. This...alloying addition in 5000 series aluminum is magnesium, which gives the material good specific strength and general corrosion properties and is also

  15. Characterization of microstructure, local deformation and microchemistry in Alloy 690 heat-affected zone and stress corrosion cracking in high temperature water

    NASA Astrophysics Data System (ADS)

    Lu, Zhanpeng; Chen, Junjie; Shoji, Tetsuo; Takeda, Yoichi; Yamazaki, Seiya

    2015-10-01

    With increasing the distance from the weld fusion line in an Alloy 690 heat-affected zone, micro-hardness decreases, kernel average misorientation decreases and the fraction of Σ3 boundaries increases. Chromium depletion at grain boundaries in the Alloy 690 heat-affected zone is less significant than that in an Alloy 600 heat-affected zone. Alloy 690 heat-affected zone exhibits much higher IGSCC resistance than Alloy 600 heat-affected zone in simulated pressurized water reactor primary water. Heavily cold worked Alloy 690 exhibits localized intergranular stress corrosion cracking. The effects of metallurgical and mechanical properties on stress corrosion cracking in Alloy 690 are discussed.

  16. An Electrochemical Framework to Explain Intergranular Stress Corrosion Cracking in an Al-5.4%Cu-0.5%Mg-0.5%Ag Alloy

    NASA Technical Reports Server (NTRS)

    Little, D. A.; Connolly, B. J.; Scully, J. R.

    2001-01-01

    A modified version of the Cu-depletion electrochemical framework was used to explain the metallurgical factor creating intergranular stress corrosion cracking susceptibility in an aged Al-Cu-Mg-Ag alloy, C416. This framework was also used to explain the increased resistance to intergranular stress corrosion cracking in the overaged temper. Susceptibility in the under aged and T8 condition is consistent with the grain boundary Cu-depletion mechanism. Improvements in resistance of the T8+ thermal exposure of 5000 h at 225 F (T8+) compared to the T8 condition can be explained by depletion of Cu from solid solution.

  17. Corrosion characteristics of nickel alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Zollars, G. F.

    1979-01-01

    This bibliography cites 118 articles from the international literature concerning corrosion characteristics of nickel alloys. Articles dealing with corrosion resistance, corrosion tests, intergranular corrosion, oxidation resistance, and stress corrosion cracking of nickel alloys are included.

  18. Hydrogen embrittlement, grain boundary segregation, and stress corrosion cracking of alloy X-750 in low- and high-temperature water

    SciTech Connect

    Mills, W. J.; Lebo, M. R.; Kearns, J. J.

    1997-04-01

    The nature of intergranular stress corrosion cracking (SCC) of alloy X-750 was characterized in low- and high-temperature water by testing as-notched and precracked fracture mechanics specimens. Materials given the AH, BH, and HTH heat treatments were studied. While all heat treatments were susceptible to rapid low-temperature crack propagation (LTCP) below 150 C, conditions AH and BH were particularly susceptible. Low-temperature tests under various loading conditions (e.g., constant displacement, constant load, and increasing load) revealed that the maximum stress intensity factors (K{sub P{sub max}}) from conventional rising load tests provide conservative estimates of the critical loading conditions in highly susceptible heats, regardless of the load path history. For resistant heats, K{sub P{sub max}} provides a reasonable, but not necessarily conservative, estimate of the critical stress intensity factor for LTCP. Testing of as-notched specimens showed that LTCP will not initiate at a smooth surface or notch, but will readily occur if a cracklike defect is present. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that LTCP is associated with hydrogen embrittlement of grain boundaries. The stress corrosion crack initiation and growth does occur in high-temperature water (>250 C), but crack growth rates are orders of magnitude lower than LTCP rates. The SCC resistance of HTH heats is far superior to that of AH heats as crack initiation times are two to three orders of magnitude greater and growth rates are one to two orders of magnitude lower.

  19. Stress corrosion behavior of T91 steel in static lead-bismuth eutectic at 480 °C

    NASA Astrophysics Data System (ADS)

    Liu, Jing; Jiang, Zhizhong; Tian, Shujian; Huang, Qunying; Liu, Yuejing

    2016-01-01

    The corrosion behavior of stressed C-rings made of martensitic steel T91 was investigated through constant strain tests. The specimens with different initial hoop stresses (0 MPa, 150 MPa and 300 MPa) were exposed to static oxygen saturated lead-bismuth eutectic (LBE) at 480 °C for 500 h, 1000 h and 1500 h, respectively. The results showed that no crack was found on the outer surface of all the specimens after exposure; and the microscopic analysis showed that the specimens were covered with two oxide layers, which included a magnetite outer layer and a Fe-Cr spinel inner layer. The transformation of spinel into magnetite at the spinel/magnetite interface might be promoted by stress, which increased the difference between the thickness of the inner and outer layers. Moreover, the steel loss was estimated by the observed oxide layers; it increased rapidly when the stress was above 300 MPa, and was about 1.3 times of when the stress was absent.

  20. Corrosion Fatigue and Environmentally Assisted Cracking in Aging Military Vehicles (le fatigue-corrosion et la fissuration en milieu ambiant des vehicules militaires vieillissants)

    DTIC Science & Technology

    2011-03-01

    health and environmental hazards. Cadmium, for example, is highly toxic in its metallic form and the plating bath contains cyanides. Thus, both the...the case of cadmium the problem is even more serious and widespread since the toxic metal is carried with the plated part throughout its entire life...Steels, Metals Park, OH, USA, American Society for Metals , p. 720, 1978. [7] “Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test

  1. Corrosion Fatigue and Environmentally Assisted Cracking in Aging Military Vehicles (La fatigue-corrosion et la fissuration en milieu ambiant des vehicules militaires vieillissants)

    DTIC Science & Technology

    2011-03-01

    health and environmental hazards. Cadmium, for example, is highly toxic in its metallic form and the plating bath contains cyanides. Thus, both the...the case of cadmium the problem is even more serious and widespread since the toxic metal is carried with the plated part throughout its entire life...Steels, Metals Park, OH, USA, American Society for Metals , p. 720, 1978. [7] “Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test

  2. Electrochemical evaluation of the effect of heat treatment and stress on the corrosion characteristics of 7050 aluminum in 3. 5% NaCl solution

    SciTech Connect

    Glass, R.S.; Estill, J.C.

    1985-11-01

    Potentiodynamic polarization curves have been used to evaluate (in a survey mode) the effect of heat treatment and stress on the corrosion behavior of 7050-XX aluminum in deaerated 3.5% NaCl solutions. Specimens, which were machined from extruded ring material, were examined in the as-received condition and following heat treatment at 580/sup 0/F for 0.5 min. The stress levels used in this study ranged from 40 to 90% of the 0.2% offset yield strength. Results indicate that within this stress range, using the given experimental method, medium, and timescales, that there is no significant trend for the effect of stress on the electrochemical-corrosion behavior for the materials examined. The heat-treated specimens have lower uniform corrosion rates than the as-received forms, but are more susceptible to pitting. However, pitting is not spontaneous for either material in this environment. In addition to investigating the variables of stress and heat treatment, we have also compared the behavior of specimens machined from three different orientations within extruded ring material. Generally, the longitudinal and circumferentially oriented specimens were more similar electrochemically than specimens obtained from the radial orientation. The radial specimens generally showed lower uniform corrosion rates and appeared to be less susceptible to pitting.

  3. Technical basis for hydrogen-water chemistry: Laboratory studies of water chemistry effects on SCC (stress-corrosion-cracking)

    SciTech Connect

    Kassner, T.F.; Ruther, W.E.; Soppet, W.K.

    1986-10-01

    The influence of different impurities, viz., oxyacids and several chloride salts, on the stress-corrosion-cracking (SCC) of sensitized Type 304 stainless steel (SS) was investigated in constant-extension-rate-tensile (CERT) tests in 289/sup 0/C water at a low dissolved-oxygen concentration (<5 ppB). Cyclic loading experiments on fatigue precracked fracture-mechanics-type specimens of this material and Type 316NG were also performed at 289/sup 0/C in low-oxygen environments with and without sulfate at low concentrations. In these experiments, the crack growth behavior of the materials was correlated with the type and concentration of the impurities and the electrochemical potentials of Type 304 SS and platinum electrodes in the simulated hydrogen-water chemistry environments. The information suggests that better characterization of water quality, through measurement of the concentrations of individual species (SO/sub 4//sup 2 -/, NO/sub 3//sup -/, Cu/sup 2 +/, etc.) coupled with measurements of the corrosion and redox potentials at high temperatures will provide a viable means to monitor and ultimately improve the performance of BWR system materials.

  4. The effects of nitrate on the stress corrosion cracking of sensitized stainless steel in high temperature water

    SciTech Connect

    Andresen, P.L.

    1995-12-31

    The effects of nitrate additions as HNO{sub 3} and NaNO{sub 3} on the stress corrosion crack growth rate of 1TCT specimens of sensitized type 304 stainless steel were studied in 270 and 288 C water using the reversing dc potential drop technique. Most studies were limited to 100 ppb nitrate, although concentrations as high as 10 ppm were also used. No significant effect on crack growth rate was observed at {<=}100 ppb, although large increases were observed at 10 ppm. Some earlier studies had shown an increase in crack growth rate at {<=} 100 ppb nitrate, although they were probably influenced by variations in the corrosion potential. In contrast to some other species, nitrate is efficiently reduced in the crack to ammonia, a species that causes alkalinization, not acidification. The increase in crack growth rate at very high nitrate levels is consistent with data obtained in NAOH, and shows that elevated crack growth rates are possible in sufficiently alkaline solutions. In aerated water, the reduction of nitrate occurs only when nitrate migrates into the crack, since in high temperature water the crack is deaerated and at low potential. NWIE not evaluated, materials such as nonsensitized or irradiated stainless steel, nickel alloys, and carbon and low alloy steels should exhibit a similar insensitivity to nitrate.

  5. The impact of stress and psychosocial interventions on assisted reproductive technology outcome.

    PubMed

    Morreale, Mary; Balon, Richard; Tancer, Manuel; Diamond, Michael

    2011-01-01

    In natural cycles of attempted conception, stress has been shown to predict lower conception rates. The objective of this article is to determine whether stress affects the outcome of assisted reproductive technology (ART) as well. In addition, this article analyzes the effect that psychosocial interventions targeting the reduction of stress have on ART outcomes. This review examined available PubMed articles published in the past 15 years, and 28 articles were included. Looking specifically at numbers of women studied, stress appears to negatively affect ART outcome; interventions targeting stress reduction appear beneficial. Because stress appears to negatively affect ART outcome, and psychosocial interventions do not have detrimental effects, screening for stress should occur and some type of intervention considered during the ART process.

  6. Assessment of the stress corrosion cracking in a chloride medium of cables used in prestressed concrete structures by the acoustic emission technique

    NASA Astrophysics Data System (ADS)

    Ramadan, S.; Gaillet, L.; Tessier, C.; Idrissi, H.

    2008-11-01

    In this paper, two main types of corrosion, localized corrosion and stress corrosion cracking (SCC) of cables used in prestressed concrete structures, were characterized and identified by acoustic emission (AE) analysis using extracted AE parameters. A novel analysis of the AE parameters using the principal component analysis (PCA) was done to discriminate localized corrosion from SCC. First, K-mean was used as an unsupervised method, and then to validate the clustering analysis k-nearest neighbour was used as a supervised method. The correlations of the AE parameters including amplitude, counts, hits and time were also used to identify corrosion mechanisms. In addition, the corrosion process characteristics of each type were explained by applying the AE signal analysis (time-frequency). Experimental results show the ability of AE to evaluate a crack propagation rate of 10-7 m s-1 in a chloride medium. Microscopic examinations revealed a mixed mode of crack propagation, modes I (shear-like mechanism) and II (cleavage-like mechanism), characterized by a multi-terrace appearance on the fractured steel surface.

  7. Predicting susceptibility of alloy 600 to intergranular stress corrosion cracking using a modified electrochemical potentiokinetic reactivation test

    SciTech Connect

    Ahn, M.K.; Kwon, H.S.; Lee, J.H.

    1995-06-01

    Modified double-loop electrochemical potentiokinetic reactivation (DL-EPR) tests were applied to evaluate the degree of sensitization (DOS) for alloy 600 aged at 700 C. Results of the modified DL-EPR test were compared to intergranular stress corrosion cracking (IGSCC) susceptibilities determined in deaerated 0.01 M sodium tetrathionate under deformation at a constant strain rate of 0.93 {times} 10{sup {minus}6}/s. By analyzing the effects of solution concentration, temperature, and scan rate on the electrochemical response in the EPR tests and the morphologies, the optimal modified DL-EPR test condition for alloy 600 was obtained in 0.01 M sulfuric acid + 10 ppm potassium thiocyanate at 25 C and at a scan rate of 0.5 mV/s. The standard DL-EPR test, performed under conditions of 0.5 M H{sub 2}SO{sub 4} + 0.01 M KCNS at 30 C and a scan rate of 1.67 mV/s, provided very poor discriminating power for various DOS of alloy 600 because general and pitting corrosion occurred, in addition to intergranular corrosion. The modified test, however, was highly discriminating because of its highly selective corrosion attack at grain boundaries. IGSCC occurred in samples of alloy 600 aged for < 20 h, and susceptibility to IGSCC{sub s} increased with decreasing aging times up to 1 h, showing maximum IGSCC{sub s} in the sample aged for 1 h. IGSCC{sub s} for the alloy was found to be associated closely with the chromium-depleted profile across grain boundaries. The deeper and narrower chromium-depleted zone produced greater IGSCC{sub s}. It was demonstrated that DOS measured by the modified DL-EPR test was correlated more closely with IGSCC{sub s} than was DOS measured by the standard EPR test. This correlation resulted from the fact that the modified EPR test selectively attacked the more deeply chromium-depleted regions in comparison to the standard EPR test.

  8. Laser Peening--Strengthening Metals to Improve Fatigue Lifetime and Retard Stress-Induced Corrosion Cracking in Gears, Bolts and Cutter

    SciTech Connect

    Hackel, L A; Chen, H-L

    2003-08-20

    Laser peening is an emerging modern process that impresses a compressive stress into the surfaces of metals. Treatment can reduce the rate of fatigue cracking and stress-corrosion-cracking in metals (such as gears, bolts and cutters) needed for tunnel boring and other construction & mining applications. Laser peening could also be used to form metals or alloys into a precise shape without yielding and leaving both sulfates in a crack resistant compressive state.

  9. Developing a Predictive Model of Near-Neutral pH Stress Corrosion Cracking of Underground Pipelines

    NASA Astrophysics Data System (ADS)

    Conrad, Brett Matthew

    Near neutral pH Stress Corrosion Cracking (NNpHSCC) on underground oil and gas pipelines is an issue facing industry today. Determining where NNpHSCC is likely to occur and grow is an important aspect to developing an Integrity Management Program. This work focused on developing a predictive model to capture the mechanisms involved with NNpHSCC growth utilizing actual field data. In order to better fit the field findings with the limited laboratory runs, different Hydrogen Enhancement Factors (HEF) were applied depending on the conditions of a given loading cycle. The predictive model generated results which demonstrated to distinct portions of NNpHSCC growth: a dissolution controlled phase and a mechanically activated phase. The output of the model was then compared to the field findings, with varied success. Further improvement and calibrations are required along with the gathering of additional field and laboratory data to fine-tune the field validation of the predictive model.

  10. Evaluation and Repair of Primary Water Stress Corrosion Cracking in Alloy 600/182 Control Rod Drive Mechanism Nozzles

    SciTech Connect

    Frye, Charles R.; Arey, Melvin L. Jr.; Robinson, Michael R.; Whitaker, David E.

    2002-07-01

    In February 2001, a routine visual inspection of the reactor vessel head of Oconee Nuclear Station Unit 3 identified boric acid crystals at nine of sixty-nine locations where control rod drive mechanism housings (CRDM nozzles) penetrate the head. The boric acid deposits resulted from primary coolant leaking from cracks in the nozzle attachment weld and from through-thickness cracks in the nozzle wall. A general overview of the inspection and repair process is presented and results of the metallurgical analysis are discussed in more detail. The analysis confirmed that primary water stress corrosion cracking (PWSCC) is the mechanism of failure of both the Alloy 182 weld filler material and the alloy 600 wrought base material. (authors)

  11. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1973-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651 and titanium 6Al-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 7) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity), and demineralized distilled water. Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, titanium stressed specimens showed no reactions to its environment. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 and aluminum 2014-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl), while aluminum 2219-T87 seem to resist stress corrosion cracking in sodium chloride at three levels of stress (25%, 50%, and 75% Y.S.). In organic fluids of methyl, ethyl, and iso-propyl alcohol, 2014-T6 and 7075-T651 did not fail by SCC; but 2014-T651 was susceptible to SCC in methly alcohol, but resistant in ethyl alcohol, iso-propyl alcohol and demineralized distilled water.

  12. A study on the mechanism of stress corrosion cracking of duplex stainless steels in hot alkaline-sulfide solution

    NASA Astrophysics Data System (ADS)

    Chasse, Kevin Robert

    Duplex stainless steels (DSS) generally have superior strength and corrosion resistance as compared to most standard austenitic and ferritic stainless grades owing to a balanced microstructure of austenite and ferrite. As a result of having favorable properties, DSS have been selected for the construction of equipment in pulp and paper, chemical processing, nuclear, oil and gas as well as other industries. The use of DSS has been restricted in some cases because of stress corrosion cracking (SCC), which can initiate and grow in either the ferrite or austenite phase depending on the environment. Thorough understanding of SCC mechanisms of DSS in chloride- and hydrogen sulfide-containing solutions has been useful for material selection in many environments. However, understanding of SCC mechanisms of DSS in sulfide-containing caustic solutions is limited, which has restricted the capacity to optimize process and equipment design in pulp and paper environments. Process environments may contain different concentrations of hydroxide, sulfide, and chloride, altering corrosion and SCC susceptibility of each phase. Crack initiation and growth behavior will also change depending on the relative phase distribution and properties of austenite and ferrite. The role of microstructure and environment on the SCC of standard grade UNS S32205 and lean grade UNS S32101 in hot alkaline-sulfide solution were evaluated in this work using electrochemical, film characterization, mechanical testing, X-ray diffraction, and microscopy techniques. Microstructural aspects, which included residual stress state, phase distribution, phase ratio, and microhardness, were related to the propensity for SCC crack initiation in different simulated alkaline pulping liquors at 170 °C. Other grades of DSS and reference austenitic and superferritic grades of stainless steel were studied using exposure coupons for comparison to understand compositional effects and individual phase susceptibility

  13. Benefits of thread rolling process to the stress corrosion cracking and fatigue resistance of high strength fasteners

    NASA Astrophysics Data System (ADS)

    Kephart, A. R.; Hayden, S. Z.

    1993-05-01

    Stress corrosion cracking (SCC) behavior of cut (machined) vice thread rolled Alloy X-750 and Alloy 625 fasteners in a simulated high temperature primary water environment has been evaluated. SCC testing at 360 and 338 C included 157 small and 40 large 60 degree thread studs. Thread rolled fasteners had improved resistance relative to cut fasteners. Tests of fatigue resistance in air at room temperature and both air and primary water at 315 C were conducted on smaller studs with both cut and rolled threads. Results showed rolled threads can have significantly improved fatigue lives over those of cut threads in both air and primary water. Fasteners produced by two different thread rolling methods, in-feed (radial) and through-feed (axial), revealed similar SCC initiation test results. Testing of thread rolled fasteners revealed no significant SCC or fatigue growth of rolling induced thread crest laps typical of the thread rolling process. While fatigue resistance differed between the two rolled thread supplier's studs, neither of the suppliers studs showed SCC initiation at exposure times beyond that of cut threads with SCC. In contrast to rolling at room temperature, warm rolled (427 C) threads showed no improvement over cut threads in terms of fatigue resistance. The observed improved SCC and fatigue performance of rolled threads is postulated to be due to interactive factors, including beneficial residual stresses in critically stressed thread root region, reduction of plastic strains during loading and formation of favorable microstructure.

  14. Stress Corrosion Cracking of SA-543 High-Strength Steel in All-Volatile Treatment Boiler Feed Water

    NASA Astrophysics Data System (ADS)

    Rihan, R.; Basha, M.; Al-Meshari, A.; Bayramov, A.; van Zyl, G.; Dafalla, H.; Mohamed, A. I.

    2015-10-01

    Susceptibility of SA-543 steel, its welds (with and without stress relief treatment), and the heat-affected zone (HAZ) to stress corrosion cracking (SCC) was investigated in de-aerated and aerated boiler feed water subjected to the all-volatile treatment (AVT-BFW), and distilled water at 275 °C using the slow strain rate testing (SSRT) technique. The SSRT specimens were tested at three extension rates (3.50 × 10-6, 9.00 × 10-6, and 7.50 × 10-5 mm/s) using a novel SCC testing rig capable of testing at high temperatures and pressures. There are no significant differences in the time-to-failure among the four tested specimens. The elongation of the specimens at the time of failure is in the range of 10-23%. The reduction of the cross-sectional area of the failed specimens is large (45-77%) and the absence of any signs of intergranular propagation in fractured specimens, determined by scanning electron microscopy, indicates that the failure is due to mechanical load and not due to SCC. Dissolved oxygen does not affect the susceptibility of the specimens to SCC, which could be due to the inhibition effect of the test solution. SA-543 steel as the base metal, its welds (with and without stress relief treatment), and the HAZ are suitable for use in hot AVT-BFW and distilled water.

  15. Benefits of thread rolling process to the stress corrosion cracking and fatigue resistance of high strength fasteners

    SciTech Connect

    Kephart, A.R.; Hayden, S.Z.

    1993-05-01

    Stress corrosion cracking (SCC) behavior of cut (machined) vice thread rolled Alloy X-750 and Alloy 625 fasteners in a simulated high temperature primary water environment has been evaluated. SCC testing at 360 and 338C included 157 small and 40 large 60{degree} Vee thread studs. Thread rolled fasteners had improved resistance relative to cut fasteners. Tests of fatigue resistance in air at room temperature and both air and primary water at 315C were conducted on smaller studs with both cut and rolled threads. Results showed rolled threads can have significantly improved fatigue lives over those of cut threads in both air and primary water. Fasteners produced by two different thread rolling methods, in-feed (radial) and through-feed (axial), revealed similar SCC initiation test results. Testing of thread rolled fasteners revealed no significant SCC or fatigue growth of rolling induced thread crest laps typical of the thread rolling process. While fatigue resistance differed between the two rolled thread supplier`s studs, neither of the suppliers studs showed SCC initiation at exposure times beyond that of cut threads with SCC. In contrast to rolling at room temperature, warm rolled (427C) threads showed no improvement over cut threads in terms of fatigue resistance. The observed improved SCC and fatigue performance of rolled threads is postulated to be due to interactive factors, including beneficial residual stresses in critically stressed thread root region, reduction of plastic strains during loading and formation of favorable microstructure.

  16. Psychosocial stress and treatment outcome following assisted reproductive technology.

    PubMed

    Sanders, K A; Bruce, N W

    1999-06-01

    This study investigated the association between psychosocial stress and outcome of in-vitro fertilization and gamete intra-Fallopian transfer treatment. Ninety women, enrolled for treatment at a private infertility clinic, completed two self-administered psychometric tests (Bi-polar Profile of Mood States, POMS; and State-Trait Anxiety Inventory, STAI) and a questionnaire to ascertain demographic and lifestyle characteristics before the start of treatment. Approximately 12 months later an outcome measure was determined for each participant in terms of whether she was pregnant or not pregnant and the number of treatment cycles undertaken to achieve clinical pregnancy. The women's scores on the psychological tests were similar to published normative scores. On univariate analysis, history of a previous pregnancy was positively related to the probability of pregnancy and full-time employment, a more 'hostile' mood state and higher trait anxiety were associated with a lower cumulative pregnancy rate. A Cox multiple regression model found previous pregnancy history, trait anxiety, and the POMS agreeable-hostile and elated-depressed scales to be the most important lifestyle and stress variables predictive of pregnancy. The results emphasize the importance of psychosocial stress in treatment outcome but indicate that the relationships are complex. Further studies are required to validate whether these findings can be generalized to other populations.

  17. Thermally activated low temperature creep and primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect

    Hall, M.M. Jr.

    1993-10-01

    A phenomenological SCC-CGR model is developed based on an apriori assumption that the SCC-CGR is controlled by low temperature creep (LTC). This mode of low temperature time dependent deformation occurs at stress levels above the athermal flow stress by a dislocation glide mechanism that is thermally activated and may be environmentally assisted. The SCC-CGR model equations developed contain thermal activation parameters descriptive of the dislocation creep mechanism. Thermal activation parameters are obtained by fitting the CGR model to SCC-CGR data obtained on Alloy 600 and Alloy X-750. These SCC-CGR activation parameters are compared to LTC activation parameters obtained from stress relaxation tests. When the high concentration of hydrogen at the tip of an SCC crack is considered, the SCC-CGR activation energies and rate sensitivities are shown to be quantitatively consistent with hydrogen reducing the activation energy and increasing the strain rate sensitivity in LTC stress relaxation tests. Stress dependence of SCC-CGR activation energy consistent with that found for the LTC activation energy. Comparisons between temperature dependence of the SCC-CGR stress sensitivity and LTC stress sensitivity provide a basis for speculation on effects of hydrogen and solute carbon on SCC crack growth rates.

  18. Influence of precracked specimen configuration and starting stress intensity on the stress corrosion cracking of 4340 steel

    NASA Technical Reports Server (NTRS)

    Lisagor, W. B.

    1984-01-01

    Experimental results are presented from a study of the effects of precracked specimen configuration and initial starting stress intensity on crack growth rate and threshold stress intensity, for both onset of cracking and crack arrest. Attention is given to AISI 4340 steel in a 3.5-percent NaCl solution, for configurations of a single edge-cracked specimen tested in cantilever bending under constant load, and a modified compact specimen bolt loaded to a constant deflection. The threshold stress intensity value determined was independent of specimen configuration, if the stress intensity value associated with the compact specimen is taken where the discontinuous break occurs in the velocity-stress intensity curve.

  19. A preliminary mechanical property and stress corrosion evaluation of VIM-VAR work strengthened and direct aged Inconel 718 bar material

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1987-01-01

    This report presents a preliminary mechanical property and stress corrosion evaluation of double melted (vacuum induction melted (VIM), and vacuum arc remelted (VAR)), solution treated, work strengthened and direct aged Inconel 718 alloy bar (5.50 in. (13.97 cm) diameter). Two sets of tensile specimens, one direct single aged and the other direct double aged, were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 200 ksi (1378.96 MPa) and 168 ksi (1158.33 MPa), respectively, were realized at ambient temperature, for the direct double aged specimen. No failures occurred in the single or double edged longitudinal and transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test showed no mechanical property degradation.

  20. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, aluminum 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1972-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 7075-T651 and titanium 6A1-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 6) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity). Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, a similar observation was not noted for titanium stressed specimens. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl); while they (both alloys) seem to resist stress corrosion cracking in methyl alcohol, ethyl alcohol, iso-propyl alcohol, and demineralized distilled water. Titanium 6A1-4V showed some evidence of susceptibility to SCC in methanol, while no such susceptibility was exhibited in ethanol, iso-propyl alcohol and demineralized distilled water.

  1. Corrosion and fatigue of surgical implants

    NASA Technical Reports Server (NTRS)

    Lisagor, W. B.

    1975-01-01

    Implants for the treatment of femoral fractures, mechanisms leading to the failure or degradation of such structures, and current perspectives on surgical implants are discussed. Under the first heading, general usage, materials and procedures, environmental conditions, and laboratory analyses of implants after service are considered. Corrosion, crevice corrosion, stress corrosion cracking, intergranular corrosion, pitting corrosion, fatigue, and corrosion fatigue are the principal degradation mechanisms described. The need for improvement in the reliability of implants is emphasized.

  2. The application for controlled shot peening for the prevention of stress corrosion cracking (SCC)

    SciTech Connect

    Daly, J.

    1995-12-31

    Shot peening is a cold working process where spherical media called shot bombards the surface of a part. Each piece of shot acts as a tiny peening hammer imparting to the surface a small dimple. In the process, the surface fibers of the material are yielded in tension. Below the surface, the fibers try to restore the surface to its original shape thereby producing a hemisphere of cold worked material highly stressed in compression. Complete overlapping dimples develop an even layer of residual compressive stress. SCC is a progressive fracture mechanism that is caused by the simultaneous interaction of a corrodent and a sustained tensile stress. The tensile stresses necessary for SCC are static and they may be residual and/or applied. Compressive residual stresses such as those induced by controlled shot peening can be used to prevent or delay SCC. This paper will deal with the theory, applications and controls of the shot peening process.

  3. Mixed-mode hydrogen-assisted cracking of high-strength steel: The role of cyclic load history

    SciTech Connect

    Toribio, J.; Ovejero, E.; Kharin, V.

    1999-07-01

    Prestressing steel wires are manufactured from a hot-rolled bar, which is heavily cold drawn to produce a highly resistant material. This manufacturing process generates very intense plastic deformations in the material and causes severe changes in its pearlitic microstructure, thus leading to anisotropic stress corrosion behavior in the form of environmentally assisted longitudinal splitting and, thus, mixed-mode stress corrosion cracking. This work describes experimental evidence of mixed-mode hydrogen-assisted cracking of high-strength steel and discusses the role of cyclic load history, because fatigue precracking is a fundamental technique of crack generation for posterior stress corrosion testing, and it has been reported that fatigue preloading may substantially alter the results from stress corrosion cracking tests, especially in the case of hydrogen-assisted cracking.

  4. Inhibitory effect of boric acid on intergranular attack and stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect

    Kawamura, H.; Hirano, H.; Koike, M.; Suda, M.

    1995-09-01

    The inhibitory effect of boric acid on the Intergranular Attack and Stress Corrosion Cracking (IGA/SCC) propagation behavior of steam generator (SG) tubing was studied under accelerated test conditions. Based on the analysis results of stress intensity factors at IGA/SCC crack tips, the notched C-ring tests were carried out to evaluate the effect of stress intensity and boric acid on the IGA/SCC crack propagation. The A.C. impedance measurement and Auger electron spectroscopy (AES) were also conducted to clarify the inhibitory effect of boric acid. Notched C-ring test results indicated that IGA/SCC crack velocity of alloy 600 increased gradually with increasing stress intensity factor in the range 4 to about 26 MPa{center_dot}m{sup 1/2}, which might be loaded on the IGA/SCC crack tips of actual SG tubes under PWR secondary conditions. Adding boric acid slightly retarded the crack velocity in both all volatile treatment (AVT) water and caustic solutions. IGA/SCC crack velocities were lower in nearly neutral solutions than in alkali or acidic solutions. Furthermore, A.C. impedance studies showed that the polarization resistances of oxide films formed in boric acid solutions were higher than those of films formed in acidic and alkali solutions. AES analysis revealed that boron content in the oxide films formed in acidic solution containing boric acid was lowest. Good agreement was obtained between the IGA/SCC inhibitory effect of boric acid and the formation of the stable oxide films containing boron.

  5. The effects of crystallographic texture and hydrogen on sulfide stress corrosion cracking behavior of a steel using slow strain rate test method

    NASA Astrophysics Data System (ADS)

    Baik, Youl; Choi, Yong

    2014-12-01

    The effects of pre-charged hydrogen inside steel and the hydrogen ions on its surface on the sulfide stress corrosion cracking (SSCC) behavior was studied by slow strain rate tests. The specimen had an ASTM grain size number of about 11. Most of precipitates were 30-50 nm in size, and their distribution density was about 106 mm-2. The crystallographic texture consisted of major α-fiber (<110>//RD) components with a maximum peak at {115}<110> relatively close to {001}<110>, and minor γ-fiber (<111>//ND) components with a peak slightly shifted from {111}<112> to {332}<113>. Hydrogen was pre-charged inside the steel by a high-temperature cathodic hydrogen charging (HTCHC) method. SSCC and corrosion tests were carried out in an electrolytic solution (NaCl: CH3COOH: H2O: FeCl2 = 50: 5: 944: 1, pH = 2.7). The corrosion potentials and the corrosion rates of the specimen without hydrogen charging for 24 hours were -490 mVSHE and 1.2 × 10-4 A cm-2, and those with charging were -520 mVSHE and 2.8 × 10-4 A cm-2, respectively. The corrosion resistance in the solution with 1000 ppm iron chloride added was decreased significantly, such that the corrosion potential and corrosion rate were -575 mVSHE and 3.5 × 10-4 A cm-2, respectively. Lower SSCC resistance of the pin-hole pre-notched specimen was observed at the open circuit potential than at the 100 mV cathodically polarized condition. Pre-charged hydrogen inside of the specimen had a greater influence on the SSCC behavior than hydrogen ions on the surface of the specimen during the slow strain rate test.

  6. Model boiler testing to evaluate inhibitors for caustic induced stress corrosion cracking of Alloy 600 tubes

    SciTech Connect

    Daret, J.; Paine, J.P.N.; Partridge, M.J.

    1995-12-31

    A series of model boiler tests, using a mixture of precracked and non-precracked (virgin) tube-to-tube support plate intersections was performed. The testing supported the qualification of inhibitors for mitigating the secondary side corrosion of alloy 600 steam generator tubes. Many utilities suspect that the caustic impurities come from the feedwater. Candidate inhibitors included boric acid (as a reference), cerous acetate, and two forms of titanium dioxide: a laboratory produced titania-silica sol-gel, and manometer sized anatase The latter was combined with a 150 C pre-soaking with a titanium lactate, and was tested with and without a zeta potential treatment by sodium aluminate. Effectiveness of boric acid to prevent and retard caustic induced intergranular corrosion was confirmed in all crevice configurations (open and packed). The cerous acetate treatment multiplied by two to four the time necessary to detect a primary-to-secondary leak on virgin tubes, and reduced the propagation rate on precracked tubes. Cerium was found intimately mixed, as cerianite, with the free span and crevice deposits, when the crevices were sufficiently accessible. Due to its very low solubility and large particle size, the titania-silica sol-gel was unable to penetrate the crevices and had no effect on the degradation process. The nanometric particle size titania treatment and/or the preceding soaking with soluble titanium lactate drastically increased the titanium concentration in free span and open crevice deposit (with no added sodium aluminate, titania reacted with magnetite to form ilmenite) and showed undeniable capacity to prevent tubing degradation. Its effectiveness, in the case of packed crevices and for arresting cracks, was not so conclusive.

  7. Arrhenius-Type Constitutive Model for High Temperature Flow Stress in a Nickel-Based Corrosion-Resistant Alloy

    NASA Astrophysics Data System (ADS)

    Wang, L.; Liu, F.; Cheng, J. J.; Zuo, Q.; Chen, C. F.

    2016-04-01

    Hot deformation behavior of Nickel-based corrosion-resistant alloy (N08028) was studied in compression tests conducted in the temperature range of 1050-1200 °C and the strain rate range of 0.001-1 s-1. The flow stress behavior and microstructural evolution were observed during the hot deformation process. The results show that the flow stress increases with deformation temperature decreasing and strain rate increasing, and that the deformation activation energy ( Q) is not a constant but increases with strain rate increasing at a given strain, which is closely related with dislocation movement. On this basis, a revised strain-dependent hyperbolic sine constitutive model was established, which considered that the "material constants" in the original model vary as functions of the strain and strain rate. The flow curves of N08028 alloy predicted by the proposed model are in good agreement with the experimental results, which indicates that the revised constitutive model can estimate precisely the flow curves of N08028 alloy.

  8. Linking Grain Boundary Microstructure to Stress Corrosion Cracking of Cold Rolled Alloy 690 in PWR Primary Water

    SciTech Connect

    Bruemmer, Stephen M.; Olszta, Matthew J.; Toloczko, Mychailo B.; Thomas, Larry E.

    2012-10-01

    Grain boundary microstructures and microchemistries are examined in cold-rolled alloy 690 tubing and plate materials and comparisons are made to intergranular stress corrosion cracking (IGSCC) behavior in PWR primary water. Chromium carbide precipitation is found to be a key aspect for materials in both the mill annealed and thermally treated conditions. Cold rolling to high levels of reduction was discovered to produce small IG voids and cracked carbides in alloys with a high density of grain boundary carbides. The degree of permanent grain boundary damage from cold rolling was found to depend directly on the initial IG carbide distribution. For the same degree of cold rolling, alloys with few IG precipitates exhibited much less permanent damage. Although this difference in grain boundary damage appears to correlate with measured SCC growth rates, crack tip examinations reveal that cracked carbides appeared to blunt propagation of IGSCC cracks in many cases. Preliminary results suggest that the localized grain boundary strains and stresses produced during cold rolling promote IGSCC susceptibility and not the cracked carbides and voids.

  9. Electrochemical and metallurgical aspects of stress corrosion cracking of sensitized Alloy 600 in simulated primary water containing sulfur contamination

    SciTech Connect

    Bandy, R.; Kelly, K.

    1985-01-01

    The stress corrosion cracking (SCC) of sensitized Alloy 600 was investigated in aerated solutions of sodium thiosulfate containing 1.3% boric acid. Results indicate that in the borated thiosulfate solution containing 7 ppM sulfur, 5 ppM lithium as lithium hydroxide is sufficient to inhibit SCC in U-bends. The occurrence of inhibition seems to correlate to the rapid increase of pH and conductivity of the solution as a result of the lithium hydroxide addition. In the slow strain rate tests in the borated solution containing 0.7 ppM lithium as lithium hydroxide, significant SCC is observed at a sulfur level of 30 ppB, i.e., a lithium to sulfur ratio of 23. In a parallel test in 30 ppB sulfur level but without any lithium hydroxide, the SCC is more severe than that in the lithiated environment. In the constant load test on a specimen held initially at a nominal stress near the yield strength of the material, cracks continue to grow until fracture during controlled, progressive dilution of the bulk solution, leading to final lithium concentration of 1.5 ppM and sulfur concentration (as thiosulfate) of 9.6 ppB i.e., a lithium to sulfur ratio of about 156, although lithium hydroxide retards the rate of crack propagation to some extent. The crack growth rate is strongly influenced by the electrochemical potential which is primarily governed by the local crack tip chemistry.

  10. Radiation-induced instability of MnS precipitates and its possible consequences on irradiation-induced stress corrosion cracking of austenitic stainless steels

    SciTech Connect

    Chung, H.M.; Sanecki, J.E.; Garner, F.A.

    1996-12-01

    Irradiation-assisted stress corrosion cracking (IASCC) is a significant materials issue for the light water reactor (LWR) industry and may also pose a problem for fusion power reactors that will use water as coolant. A new metallurgical process is proposed that involves the radiation-induced release into solution of minor impurity elements not usually thought to participate in IASCC. MnS-type precipitates, which contain most of the sulfur in stainless steels, are thought to be unstable under irradiation. First, Mn transmutes strongly to Fe in thermalized neutron spectra. Second, cascade-induced disordering and the inverse Kirkendall effect operating at the incoherent interfaces of MnS precipitates are thought to act as a pump to export Mn from the precipitate into the alloy matrix. Both of these processes will most likely allow sulfur, which is known to exert a deleterious influence on intergranular cracking, to re-enter the matrix. To test this hypothesis, compositions of MnS-type precipitates contained in several unirradiated and irradiated heats of Type 304, 316, and 348 stainless steels (SSs) were analyzed by Auger electron spectroscopy. Evidence is presented that shows a progressive compositional modification of MnS precipitates as exposure to neutrons increases in boiling water reactors. As the fluence increases, the Mn level in MnS decreases, whereas the Fe level increases. The S level also decreases relative to the combined level of Mn and Fe. MnS precipitates were also found to be a reservoir of other deleterious impurities such as F and O which could be also released due to radiation-induced instability of the precipitates.

  11. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  12. Prediction of Corrosion of Advanced Materials and Fabricated Components

    SciTech Connect

    A. Anderko; G. Engelhardt; M.M. Lencka; M.A. Jakab; G. Tormoen; N. Sridhar

    2007-09-29

    The goal of this project is to provide materials engineers, chemical engineers and plant operators with a software tool that will enable them to predict localized corrosion of process equipment including fabricated components as well as base alloys. For design and revamp purposes, the software predicts the occurrence of localized corrosion as a function of environment chemistry and assists the user in selecting the optimum alloy for a given environment. For the operation of existing plants, the software enables the users to predict the remaining life of equipment and help in scheduling maintenance activities. This project combined fundamental understanding of mechanisms of corrosion with focused experimental results to predict the corrosion of advanced, base or fabricated, alloys in real-world environments encountered in the chemical industry. At the heart of this approach is the development of models that predict the fundamental parameters that control the occurrence of localized corrosion as a function of environmental conditions and alloy composition. The fundamental parameters that dictate the occurrence of localized corrosion are the corrosion and repassivation potentials. The program team, OLI Systems and Southwest Research Institute, has developed theoretical models for these parameters. These theoretical models have been applied to predict the occurrence of localized corrosion of base materials and heat-treated components in a variety of environments containing aggressive and non-aggressive species. As a result of this project, a comprehensive model has been established and extensively verified for predicting the occurrence of localized corrosion as a function of environment chemistry and temperature by calculating the corrosion and repassivation potentials.To support and calibrate the model, an experimental database has been developed to elucidate (1) the effects of various inhibiting species as well as aggressive species on localized corrosion of nickel

  13. The study of stress application and corrosion cracking on Ni-16 Cr-9 Fe (Alloy 600) C-ring samples by polychromatic X-ray microdiffraction

    SciTech Connect

    Chao, Jing; Fuller, Marina L Suominen; McIntyre, N Stewart; Carcea, Anatolie G; Newman, Roger C; Kunz, Martin; Tamura, Nobumichi

    2012-03-27

    Microscopic strains associated with stress corrosion cracks have been investigated in stressed C-rings of Ni-16 Cr-9 Fe (Alloy 600) boiler tubing. Polychromatic X-ray microdiffraction was used to measure deviatoric strain tensors and the distribution of dislocations near cracks that had been propagated in electrochemically accelerated corrosion tests. An associated investigation of the C-ring-induced strains prior to corrosion showed significant tensile strain in the stress axis direction by the torsional closure of the alloy tube section in the C-ring test. Significant grain lattice rotation and pronounced plastic strain at some grain boundaries were noted. Stress-corrosion-cracking-generated intergranular cracks were produced in two Alloy 600 specimens after 6 h and 18 h tests. The diffraction patterns and resultant strain tensors were mapped around the cracked area to a 1 μm spatial resolution. The strain tensor transverse to the crack growth direction showed tensile strain at the intergranular region just ahead of the crack tip for both specimens. Both cracks were found to follow grain boundary pathways that had the lowest angle of misorientation. Dislocation distributions within each grain were qualitatively obtained from the shapes of the diffraction spots and the effect of 'hard' and 'soft' grains on the crack pathway was explored for both 6 h and 18 h specimens. The Schmid factor of one of the grains adjacent to the crack at the 6 h and 18 h initiation sites was found to be the lowest, compared to Schmid factors calculated for surface grains away from the initiation site, and also along the crack path into the bulk.

  14. The Effect of Applied Tensile Stress on Localized Corrosion in Sensitized AA5083

    DTIC Science & Technology

    2015-09-01

    Electrochemical polarization was performed on the tensile regions of the samples while under applied stress. Potentiodynamic scans showed that...while being exposed to a 0.6 molar saltwater solution. Electrochemical polarization was performed on the tensile regions of the samples while under...19 B. ELECTROCHEMICAL CELL SETUP AND EXPERIMENTS ..............20 1. Bend Rig

  15. The Influence of Composition upon Surface Degradation and Stress Corrosion Cracking of the Ni-Cr-Mo Alloys in Wet Hydrofluoric Acid

    SciTech Connect

    Crook, P; Meck, N S; Rebak, R B

    2006-12-04

    At concentrations below 60%, wet hydrofluoric acid (HF) is extremely corrosive to steels, stainless steels and reactive metals, such as titanium, zirconium, and tantalum. In fact, only a few metallic materials will withstand wet HF at temperatures above ambient. Among these are the nickel-copper (Ni-Cu) and nickel-chromium-molybdenum (Ni-Cr-Mo) alloys. Previous work has shown that, even with these materials, there are complicating factors. For example, under certain conditions, internal attack and stress corrosion cracking (SCC) are possible with the Ni-Cr-Mo alloys, and the Ni-Cu materials can suffer intergranular attack when exposed to wet HF vapors. The purpose of this work was to study further the response of the Ni-Cr-Mo alloys to HF, in particular their external corrosion rates, susceptibility to internal attack and susceptibility to HF-induced SCC, as a function of alloy composition. As a side experiment, one of the alloys was tested in two microstructural conditions, i.e. solution annealed (the usual condition for materials of this type) and long-range ordered (this being a means of strengthening the alloy in question). The study of external corrosion rates over wide ranges of concentration and temperature revealed a strong beneficial influence of molybdenum content. However, tungsten, which is used as a partial replacement for molybdenum in some Ni-Cr-Mo alloys, appears to render the alloys more prone to internal attack. With regard to HF-induced SCC of the Ni-Cr-Mo alloys, this study suggests that only certain alloys (i.e., those containing tungsten) exhibit classical SCC. It was also discovered that high external corrosion rates inhibit HF-induced SCC, presumably due to rapid progression of the external attack front. With regard to the effects of long-range ordering, these were only evident at the highest test temperatures, where the ordered structure exhibited much higher external corrosion rates than the annealed structure.

  16. Corrosion resistance for biomaterial applications of TiO2 films deposited on titanium and stainless steel by ion-beam-assisted sputtering.

    PubMed

    Pan, J; Leygraf, C; Thierry, D; Ektessabi, A M

    1997-06-05

    The high corrosion resistance and good biocompatibility of titanium and its alloys are due to a thin passive film that consists essentially of titanium dioxide. There is increasing evidence, however, that under certain conditions extensive titanium release may occur in vivo. An ion-beam-assisted sputtering deposition technique has been used to deposit thick and dense TiO2 films on titanium and stainless steel surfaces. In this study, using the following measurements these TiO2 films have been investigated in a phosphate-buffered saline solution: (1) open-circuit potential versus time of exposure, (2) electrochemical impedance spectroscopy, (3) potentiodynamic polarization, and (4) Mott-Schottky plot. A higher electrical film resistance, lower passive current density, and lower donor density (in the order of 10(15) cm-3) have been measured for the sputter-deposited oxide film on titanium in contrast to the naturally formed passive oxide film on titanium (donor density in the order of 10(20) cm-3). The improved corrosion protection of the sputter-deposited oxide film can be explained by a low defect concentration and, consequently, by a slow mass transport process across the film. As opposed to TiO2 on titanium, a deviation from normal n-type semiconducting Mott-Schottky behavior was observed for TiO2 on stainless steel.

  17. Development of Eddy Current Technique for the Detection of Stress Corrosion Cracking in Space Shuttle Primary Reaction Control Thrusters

    NASA Technical Reports Server (NTRS)

    Wincheski, Buzz; Simpson, John; Koshti, Ajay

    2006-01-01

    A recent identification of stress corrosion cracking in the Space Shuttle Primary Reaction Control System (PRCS) thrusters triggered an extensive nondestructive evaluation effort to develop techniques capable of identifying such damage on installed shuttle hardware. As a part of this effort, specially designed eddy current probes inserted into the acoustic cavity were explored for the detection of such flaws and for evaluation of the remaining material between the crack tip and acoustic cavity. The technique utilizes two orthogonal eddy current probes which are scanned under stepper motor control in the acoustic cavity to identify cracks hidden with as much as 0.060 remaining wall thickness to the cavity. As crack growth rates in this area have been determined to be very slow, such an inspection provides a large safety margin for continued operation of the critical shuttle hardware. Testing has been performed on thruster components with both actual and fabricated defects. This paper will review the design and performance of the developed eddy current inspection system. Detection of flaws as a function of remaining wall thickness will be presented along with the proposed system configuration for depot level or on-vehicle inspection capabilities.

  18. The role of local strains from prior cold work on stress corrosion cracking of α-brass in Mattsson's solution

    SciTech Connect

    Ulaganathan, Jaganathan Newman, Roger C.

    2014-06-01

    The dynamic strain rate ahead of a crack tip formed during stress corrosion cracking (SCC) under a static load is assumed to arise from the crack propagation. The strain surrounding the crack tip would be redistributed as the crack grows, thereby having the effect of dynamic strain. Recently, several studies have shown cold work to cause accelerated crack growth rates during SCC, and the slip-dissolution mechanism has been widely applied to account for this via a supposedly increased crack-tip strain rate in cold worked material. While these interpretations consider cold work as a homogeneous effect, dislocations are generated inhomogeneously within the microstructure during cold work. The presence of grain boundaries results in dislocation pile-ups that cause local strain concentrations. The local strains generated from cold working α-brass by tensile elongation were characterized using electron backscatter diffraction (EBSD). The role of these local strains in SCC was studied by measuring the strain distributions from the same regions of the sample before cold work, after cold work, and after SCC. Though, the cracks did not always initiate or propagate along boundaries with pre-existing local strains from the applied cold work, the local strains surrounding the cracked boundaries had contributions from both the crack propagation and the prior cold work. - Highlights: • Plastic strain localization has a complex relationship with SCC susceptibility. • Surface relief created by cold work creates its own granular strain localization. • Cold work promotes crack growth but several other factors are involved.

  19. Gravity-driven instabilities: Interplay between state- and velocity-dependent frictional sliding and stress corrosion damage cracking

    NASA Astrophysics Data System (ADS)

    Faillettaz, J.; Sornette, D.; Funk, M.

    2010-03-01

    We model the progressive maturation of a heterogeneous mass toward a gravity-driven instability, characterized by the competition between frictional sliding and tension cracking, using an array of slider blocks on an inclined basal surface, which interact via elastic-brittle springs. A realistic state- and rate-dependent friction law describes the block-surface interaction. The inner material damage occurs via stress corrosion. Three regimes, controlling the mass instability and its precursory behavior, are classified as a function of the ratio Tc/Tf of two characteristic timescales associated with internal damage/creep and with frictional sliding. For Tc/Tf ≫ 1, the whole mass undergoes a series of internal stick and slip events, associated with an initial slow average downward motion of the whole mass, and progressively accelerates until a global coherent runaway is observed. For Tc/Tf ≪ 1, creep/damage occurs sufficiently fast compared with nucleation of sliding, causing bonds to break, and the bottom part of the mass undergoes a fragmentation process with the creation of a heterogeneous population of sliding blocks. For the intermediate regime Tc/Tf ˜ 1, a macroscopic crack nucleates and propagates along the location of the largest curvature associated with the change of slope from the stable frictional state in the upper part to the unstable frictional sliding state in the lower part. The other important parameter is the Young modulus Y which controls the correlation length of displacements in the system.

  20. Effects of applied potential on the stress corrosion cracking behavior of 7003 aluminum alloy in acid and alkaline chloride solutions

    NASA Astrophysics Data System (ADS)

    Zhang, Xiao-yan; Song, Ren-guo; Sun, Bin; Lu, Hai; Wang, Chao

    2016-07-01

    Potentiodynamic polarization tests and slow strain rate test (SSRT) in combination with fracture morphology observations were conducted to investigate the stress corrosion cracking (SCC) behavior of 7003 aluminum alloy (AA7003) in acid and alkaline chloride solutions under various applied potentials ( E a). The results show that AA7003 is to a certain extent susceptible to SCC via anodic dissolution (AD) at open-circuit potential (OCP) and is highly susceptible to hydrogen embrittlement (HE) at high negative E a in the solutions with pH levels of 4 and 11. The susceptibility increases with negative shift in the potential when E a is less than -1000 mV vs. SCE. However, the susceptibility distinctly decreases because of the inhibition of AD when E a is equal to -1000 mV vs. SCE. In addition, the SCC susceptibility of AA7003 in the acid chloride solution is higher than that in the alkaline solution at each potential. Moreover, the effect of hydrogen on SCC increases with increasing hydrogen ion concentration.

  1. Effect of Homogenization and Aging Treatment on Mechanical Properties and Stress-Corrosion Cracking of 7050 Alloys

    NASA Astrophysics Data System (ADS)

    Ou, Bin-Lung; Yang, Ji-Gang; Wei, Mon-Yu

    2007-08-01

    The effect of homogenization and aging treatments on the strength and the stress-corrosion-cracking (SCC) resistance of the 7050 aluminum alloy has been investigated and compared with those of the same-series 7075 alloy. The recrystallized structure and the quench sensitivity are found to be significantly affected by the dispersoid distribution, depending on the homogenization conditions. The finest and densest dispersoid distribution, generated by the step-homogenization (Step-H) treatment, can effectively inhibit recrystallization to obtain the smallest fraction of recrystallized structure. Such a characteristic lowers considerably the quench sensitivity of the 7050 alloy, but it produces the reverse in the 7075 alloy. For the 7050 alloy, Step-H always exhibits the highest strength among all the aging conditions, and the proposed step-quench and aging (SQA) treatment is confirmed to achieve an optimum strength and coarsened and wide-spaced grain-boundary precipitates (GBP), which have been found to improve the resistance of the SCC by the slow-strain-rate test (SSRT). Therefore, the attainment of both optimum strength and SCC resistance is possible for the 7050 alloy via the Step-H and SQA treatment. However, such treatment is not applicable to the 7075 alloy because of its inborn high quench sensitivity.

  2. STRESS CORROSION CRACK GROWTH RESPONSE FOR ALLOY 152/52 DISSIMILAR METAL WELDS IN PWR PRIMARY WATER

    SciTech Connect

    Toloczko, Mychailo B.; Olszta, Matthew J.; Overman, Nicole R.; Bruemmer, Stephen M.

    2015-08-15

    As part of ongoing research into primary water stress corrosion cracking (PWSCC) susceptibility of alloy 690 and its welds, SCC tests have been conducted on alloy 152/52 dissimilar metal (DM) welds with cracks positioned with the goal to assess weld dilution and fusion line effects on SCC susceptibility. No increased crack growth rate was found when evaluating a 20% Cr dilution zone in alloy 152M joined to carbon steel (CS) that had not undergone a post-weld heat treatment (PWHT). However, high SCC crack growth rates were observed when the crack reached the fusion line of that material where it propagated both on the fusion line and in the heat affected zone (HAZ) of the carbon steel. Crack surface and crack profile examinations of the specimen revealed that cracking in the weld region was transgranular (TG) with weld grain boundaries not aligned with the geometric crack growth plane of the specimen. The application of a typical pressure vessel PWHT on a second set of alloy 152/52 – carbon steel DM weld specimens was found to eliminate the high SCC susceptibility in the fusion line and carbon steel HAZ regions. PWSCC tests were also performed on alloy 152-304SS DM weld specimens. Constant K crack growth rates did not exceed 5x10-9 mm/s in this material with post-test examinations revealing cracking primarily on the fusion line and slightly into the 304SS HAZ.

  3. Effect of Travel Speed on the Stress Corrosion Behavior of Friction Stir Welded 2024-T4 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Wen; Li, Tianqi; Wang, Kuaishe; Cai, Jun; Qiao, Ke

    2016-05-01

    The effect of travel speed on stress corrosion cracking (SCC) behavior of friction stir welded 2024-T4 aluminum alloy was investigated by slow strain rate tensile test. Microstructure and microhardness of the welded joint were studied. The results showed that the size of second phase particles increased with increasing travel speed, and the distribution of second phase particles was much more homogeneous at lower travel speed. The minimum microhardness was located at the boundary of nugget zone and thermomechanically affected zone. In addition, the SCC susceptibility of the friction stir welded joint increased with the increase of travel speed, owing to the size and distribution of second phase particles in the welds. The anodic applied potentials of -700, -650, -600 mV, and cathodic applied potential of -1200 mV facilitated SCC while the cathodic applied potential of -1000 mV improved the SCC resistance. The SCC behavior was mainly controlled by the metal anodic dissolution at the open circuit potential, and hydrogen accelerated metal embrittlement.

  4. The effect of alloy composition on the mechanism of stress-corrosion cracking of titanium alloys in aqueous environments

    NASA Technical Reports Server (NTRS)

    Wood, R. A.; Boyd, J. D.; Williams, D. N.; Jaffee, R. I.

    1972-01-01

    A detailed study was made of the relation between the size distribution of Ti3Al particles in a Ti-8Al alloy and the tensile properties measured in air and in saltwater. The size distribution of Ti3Al was varied by isothermal aging for various times at temperatures in the range 770 to 970 K (930 to 1290 F). The aging kinetics were found to be relatively slow. Quantitative measurements of the particle coarsening rate at 920 K (1200 F) showed good agreement with the predicted behavior for coarsening controlled by matrix diffusion, and suggested that the specific free energy of the Ti3Al alpha interface in negligible small. In all cases, the Ti3Al particles were sheared by the glide dislocations. It was concluded that there is a definite correlation between the presence of deformable Ti3Al particles and an alloy's susceptibility to aqueous stress corrosion cracking. Furthermore, the appearance of the surface slip lines and the dislocation substructure in deformed specimens suggest that the specific effect of the Ti3Al particles is to cause a nonhomogeneous planar slip character and an enhanced chemical potential of the slip bands.

  5. Stress-Corrosion Cracking of Silicon Carbide Fiber/Silicon Carbide Composites

    SciTech Connect

    Jones, Russell H.; Henager, Charles H.; Lewinsohn, Charles A.; Windisch, Charles F.

    2000-08-01

    Ceramic matrix composites are being developed to operate at elevated temperatures and in oxidizing environments. Considerable improvements are being made in the creep resistance of SiC fibers and hence in the high-temperature properties of SiCf/SiC composites; however, more needs to be known about the stability of these materials in oxidizing environments before they will be widely accepted. Experimental weight change (1,2) and crack growth data (3,4) supports the conclusion that O2 enhanced crack growth of SiCf/SiC occurs by more than one mechanism depending on the experimental conditions. This data suggests an oxidation embrittlement mechanism (OEM) at temperatures below 1373?K and high O2 pressures and an interphase removal mechanism (IRM) at temperatures of about 700?K and above and low O2 pressures. The OEM, as proposed by Evans et al. (3), results from the reaction of O2 with SiC to form a glass layer on the fiber or within the fiber-matrix interphase region. The fracture stress of the fiber is reduced if this layer is thicker than a critical value (d>dc) and the temperature is below a critical value (Tstress that is carried by the bridging fibers. Interphase removal contributes to subcritical crack growth by decreasing the fiber bridging stresses and, hence, increasing the crack tip stress. IRM occurs over a wide range of temperatures for dTg for d>dc. This paper summarizes the evidence for the existence of these two mechanisms and attempts to define the conditions for their operation.

  6. Stress Corrosion Cracking and Hydrogen Embrittlement of Thick Section High Strength Low Alloy Steel

    DTIC Science & Technology

    1986-06-01

    it permeates the environment. Hydrogen has a very large mobility in metals, many orders of magnitude higher than that of other interstitially dissolved ...permeation of the metal matrix and the subsequent alteration of its basic properties. Once dissolved , the interaction of the atomic hydrogen with the...Deformation Theory of Beachem (42] suggests that the presence of sufficiently concentrated hydrogen dissolved in the highly stressed region at the

  7. US NRC-Sponsored Research on Stress Corrosion Cracking Susceptibility of Dry Storage Canister Materials in Marine Environments - 13344

    SciTech Connect

    Oberson, Greg; Dunn, Darrell; Mintz, Todd; He, Xihua; Pabalan, Roberto; Miller, Larry

    2013-07-01

    At a number of locations in the U.S., spent nuclear fuel (SNF) is maintained at independent spent fuel storage installations (ISFSIs). These ISFSIs, which include operating and decommissioned reactor sites, Department of Energy facilities in Idaho, and others, are licensed by the U.S. Nuclear Regulatory Commission (NRC) under Title 10 of the Code of Federal Regulations, Part 72. The SNF is stored in dry cask storage systems, which most commonly consist of a welded austenitic stainless steel canister within a larger concrete vault or overpack vented to the external atmosphere to allow airflow for cooling. Some ISFSIs are located in marine environments where there may be high concentrations of airborne chloride salts. If salts were to deposit on the canisters via the external vents, a chloride-rich brine could form by deliquescence. Austenitic stainless steels are susceptible to chloride-induced stress corrosion cracking (SCC), particularly in the presence of residual tensile stresses from welding or other fabrication processes. SCC could allow helium to leak out of a canister if the wall is breached or otherwise compromise its structural integrity. There is currently limited understanding of the conditions that will affect the SCC susceptibility of austenitic stainless steel exposed to marine salts. NRC previously conducted a scoping study of this phenomenon, reported in NUREG/CR-7030 in 2010. Given apparent conservatisms and limitations in this study, NRC has sponsored a follow-on research program to more systematically investigate various factors that may affect SCC including temperature, humidity, salt concentration, and stress level. The activities within this research program include: (1) measurement of relative humidity (RH) for deliquescence of sea salt, (2) SCC testing within the range of natural absolute humidity, (3) SCC testing at elevated temperatures, (4) SCC testing at high humidity conditions, and (5) SCC testing with various applied stresses. Results

  8. The impact of forensic investigations following assisted suicide on post-traumatic stress disorder.

    PubMed

    Wagner, Birgit; Boucsein, Valerie; Maercker, Andreas

    2011-10-20

    In Switzerland, all deaths through assisted suicide are reported as unnatural deaths and investigated by a forensic team (police, medical examiner, and state attorney). However, there is limited knowledge concerning the impact these forensic investigations have on the development of post-traumatic stress disorder, complicated grief, or depression in those who have lost a loved one. A cross-sectional survey of 85 family members or close friends who were present at an assisted suicide was conducted in December 2007. The Impact of Event Scale, Inventory of Complicated Grief, and Brief Symptom Inventory were used to assess mental health. The newly developed Forensic Investigation Experience Scale measured the emotional experience of the legal investigation at the death scene. The data suggest that the diagnosis of post-traumatic stress disorder is significantly related to having experienced the forensic investigation as emotionally difficult. Thus, the way the forensic investigation is conducted immediately after an unnatural death is evidently associated with the development of post-traumatic stress. It is recommended that a protocol be developed establishing a standardised response to cases of assisted suicide and that specific training be provided for the legal professionals involved.

  9. Proton-conducting beta"-alumina via microwave-assisted synthesis and mechanism of enhanced corrosion prevention of a zinc rich coating with electronic control

    NASA Astrophysics Data System (ADS)

    Kirby, Brent William

    Proton Conducting beta-alumina via Microwave Assisted Synthesis. The microwave assisted synthesis of proton conducting Mg- and Li-stabilized NH4+/H3O+ beta-alumina from a solution based gel precursor is reported. beta-alumina is a ceramic fast ion conductor containing two-dimensional sheets of mobile cations. Na +-beta-alumina is the most stable at the sintering temperatures (1740°C) reached in a modified microwave oven, and can be ion exchanged to the K+ form and then to the NH4+/H 3O+ form. beta-phase impurity is found to be 20% for Mg-stabilized material and 30-40% for Li-stabilized material. The composition of the proton conducting form produced here is deficient in NH4 + as compared to the target composition (NH4)1.00 (H3O)0.67Mg0.67Al10.33O 17. Average grain conductivity for Li-stabilized material at 150°C is 6.6x10-3 +/- 1.6x10-3 S/cm with 0.29 +/- 0.05 eV activation energy, in agreement with single crystal studies in the literature. Grain boundary conductivity is found to be higher in the Li-stabilized material. A hydrogen bond energy hypothesis is presented to explain these differences. Li-stabilized NH4+/H3O + beta-alumina is demonstrated as a fuel cell electrolyte, producing 28 muA/cm2 of electrical current at 0.5 V. Mechanism of Enhanced Corrosion Prevention of a Zinc Rich Coating with Electronic Control. A corrosion inhibition system consisting of high weight-loading zinc rich coating applied to steel panels is examined. An electronic control unit (ECU) consisting of a battery and a large capacitor in series with the panel is shown to improve corrosion protection upon immersion in 3% NaCl solution. Weekly solution changes to avoid zinc saturation in solution system were necessary to see well differentiated results. The corrosion product, hydrozincite [Zn5(CO3) 2(OH)6] is observed to deposit within the pores of the coating and on the surface as a barrier layer. Simonkolleite [Zn5(OH) 8Cl2·H2O] is found to form in place of the original zinc particles

  10. Environmental Degradation of Materials: Surface Chemistry Related to Stress Corrosion Cracking

    NASA Technical Reports Server (NTRS)

    Schwarz, J. A.

    1985-01-01

    Parallel experiments have been performed in order to develop a comprehensive model for stress cracking (SCC) in structural materials. The central objective is to determine the relationship between the activity and selectivity of the microstructure of structural materials to their dissolution kinetics and experimentally measured SCC kinetics. Zinc was chosen as a prototype metal system. The SCC behavior of two oriented single-crystal disks of zinc in a chromic oxide/sodium sulfate solution (Palmerton solution) were determined. It was found that: (1) the dissolution rate is strongly (hkil)-dependent and proportional to the exposure time in the aggressive environment; and (2) a specific slip system is selectively active to dissolution under applied stress and this slip line controls crack initiation and propagation. As a precursor to potential microgrvity experiments, electrophoretic mobility measurements of zinc particles were obtained in solutions of sodium sulfate (0.0033 M) with concentrations of dissolved oxygen from 2 to 8 ppm. The equilibrium distribution of exposed oriented planes as well as their correlation will determine the particle mobility.

  11. Report of the US Nuclear Regulatory Commission Piping Review Committee. Volume 1. Investigation and evaluation of stress corrosion cracking in piping of boiling water reactor plants

    SciTech Connect

    Not Available

    1984-08-01

    IGSCC in BWR piping is occurring owing to a combination of material, environment, and stress factors, each of which can affect both the initiation of a stress-corrosion crack and the rate of its subsequent propagation. In evaluating long-term solutions to the problem, one needs to consider the effects of each of the proposed remedial actions. Mitigating actions to control IGSCC in BWR piping must be designed to alleviate one or more of the three synergistic factors: sensitized material, the convention BWR environment, and high tensile stresses. Because mitigating actions addressing each of these factors may not be fully effective under all anticipated operating conditions, mitigating actions should address two and preferably all three of the causative factors; e.g., material plus some control of water chemistry, or stress reversal plus controlled water chemistry.

  12. Stress-corrosion crack-growth study of titanium alloy Ti-6Al-4V exposed to freon PCA and nitrogen tetroxide MON-1

    NASA Technical Reports Server (NTRS)

    Bjorklund, R. A.

    1983-01-01

    An experimental fracture mechanics program was performed to determine the stress corrosion crack growth sensitivity of the propellant tank material, titanium alloy Ti-6Al-4V, for aerospace satellite applications involving long term exposure to Freon PCA and nitrogen tetroxide MON-1. Sustained load tests were made at a 49 C (120 F) constant temperature using thin gauge tensile test specimens containing semielliptical surface flaws. Test specimen types included parent metal, center of weld, and weld heat affected zone. It was concluded that Ti-6Al-4V alloy is not adversely affected in a stress environment when exposed to Freon PCA for 1000 hours followed by exposure to nitrogen tetroxide MON-1 for 2000 hours at stress levels up to 80% of the experimental critical plane strain stress intensity factor.

  13. Origins of Negative Strain Rate Dependence of Stress Corrosion Cracking Initiation in Alloy 690, and Intergranular Crack Formation in Thermally Treated Alloy 690

    NASA Astrophysics Data System (ADS)

    Kim, Young Suk; Kim, Sung Soo

    2016-09-01

    We show that enhanced stress corrosion cracking (SCC) initiation in cold-rolled Alloy 690 with decreasing strain rate is related to the rate of short-range ordering (SRO) but not to the time-dependent corrosion process. Evidence for SRO is provided by aging tests on cold-rolled Alloy 690 at 623 K and 693 K (350 °C and 420 °C), respectively, which demonstrate its enhanced lattice contraction and hardness increase with aging temperature and time, respectively. Secondary intergranular cracks formed only in thermally treated and cold-rolled Alloy 690 during SCC tests, which are not SCC cracks, are caused by its lattice contraction by SRO before SCC tests but not by the orientation effect.

  14. Assessing Hydrogen Assisted Cracking Modes in High Strength Steel Welds

    DTIC Science & Technology

    1988-12-01

    posed theoretical hydrogen assisted cracking mechanisms. It was found that the microplasticity theory of Beachem can best describe how the stress ...steel and determined the stress corrosion cracking toughness, Kscc. Herman and Campbell found that the fracture toughness of this material was 16 MPa...embrittlement Welding Cracking (fracturing) Implant tests Stress intensity ("T, ) ’ 20. ABSTRACT (Continue on reverse side if necessary end identify by

  15. Assessment of susceptibility of Type 304 stainless steel to intergranular stress corrosion cracking in simulated Savannah River Reactor environments

    SciTech Connect

    Ondrejcin, R.S.; Caskey, C.R. Jr.

    1989-12-01

    Intergranular stress corrosion cracking (IGSCC) of Type 304 stainless steel rate tests (CERT) of specimens machined was evaluated by constant extension from Savannah River Plant (SRP) decontaminated process water piping. Results from 12 preliminary CERT tests verified that IGSCC occurred over a wide range of simulated SRP envirorments. 73 specimens were tested in two statistical experimental designs of the central composite class. In one design, testing was done in environments containing hydrogen peroxide; in the other design, hydrogen peroxide was omitted but oxygen was added to the environment. Prediction equations relating IGSCC to temperature and environmental variables were formulated. Temperature was the most important independent variable. IGSCC was severe at 100 to 120C and a threshold temperature between 40C and 55C was identified below which IGSCC did not occur. In environments containing hydrogen peroxide, as in SRP operation, a reduction in chloride concentration from 30 to 2 ppB also significantly reduced IGSCC. Reduction in sulfate concentration from 50 to 7 ppB was effective in reducing IGSCC provided the chloride concentration was 30 ppB or less and temperature was 95C or higher. Presence of hydrogen peroxide in the environment increased IGSCC except when chloride concentration was 11 ppB or less. Actual concentrations of hydrogen peroxide, oxygen and carbon dioxide did not affect IGSCC. Large positive ECP values (+450 to +750 mV Standard Hydrogen Electrode (SHE)) in simulated SRP environments containing hydrogen peroxide and were good agreement with ECP measurements made in SRP reactors, indicating that the simulated environments are representative of SRP reactor environments. Overall CERT results suggest that the most effective method to reduce IGSCC is to reduce chloride and sulfate concentrations.

  16. Corrosion of stainless steel, 2. edition

    SciTech Connect

    Sedriks, A.J.

    1996-10-01

    The book describes corrosion characteristics in all the major and minor groups of stainless steels, namely, in austenitic, ferritic, martensitic, duplex, and precipitation hardenable steels. Several chapters are spent on those special forms of corrosion that are investigated in the great detail in stainless steels, namely, pitting corrosion, crevice corrosion, and stress corrosion cracking. The influences of thermal treatment (heat affected zone cases), composition, and microstructure on corrosion are given good coverage. Corrosive environments include high temperature oxidation, sulfidation as well as acids, alkalis, various different petroleum plant environments, and even human body fluids (stainless steels are commonly used prosthetic materials).

  17. Corrosion Fatigue of Metals in Marine Environments

    DTIC Science & Technology

    1981-07-01

    Severn River Water ... 82 Figure 73. Effect of Stress Ratio on Corrosion Fatigue of 17 - 4PH Steel (H1100) in Seawater 84 Figure...300 E 200 * n 100 s 0 600 500 400 300 200 100 0 « FIGURE 73. Effect of Stress Ratio on Corrosion Fatigue of 17 - 4PH Steel (H1100) in...14 Figure 16. Schematic of Simple Model for Corrosion-Enhanced Crack Nucleation at Emerging Slip Step 17 Figure 17 . Corrosion

  18. Effect of irradiation on the stress corrosion cracking behavior of Alloy X-750 and Alloy 625

    SciTech Connect

    Mills, W.J.; Lebo, M.R.; Kearns, J.J.; Hoffman, R.C.; Korinko, J.J.; Luther, R.F.; Sykes, G.B.

    1993-10-01

    In-reactor testing of bolt-loaded precracked and as-notched compact tension specimens was performed in 360{degrees}C water to determine effect of irradiation on SCC of Condition HTH and Condition BH Alloy X-750 and age-hardened Alloy 625. Variables were stress intensity factor (K{sub I}) level, fluence, grade of HTH material, prestraining and material chemistry. Effects of irradiation on high temperature SCC and the rapid cracking that occurs during cooldown below 150{degrees}C were characterized. Significant degradation in the in-reactor SCC resistance of HTH material was observed at initial K{sub I} levels above 30 MPa{radical}m and fluences greater than 10{sup 19} n/cm{sup 2} (E > 1 MeV). A small degradation in SCC resistance of HTH material was observed at low fluences (<10{sup 16} n/cm{sup 2}). As-notched specimens displayed less degradation in SCC resistance than precracked specimens. Prestraining greatly improved in-flux and out-of-flux SCC resistance of HTH material, as little or no SCC was observed in precracked specimens prestrained 20 to 30%, whereas extensive cracking was observed in nonprestrained specimens. Condition HTH heats with low boron (10 ppM or less) had improved in-reactor SCC resistance compared to heats with high and intermediate boron (>20 ppM). Age-hardened Alloy 625 exhibited superior in-reactor SCC behavior compared to HTH material as no crack extension occurred in any of the precracked Alloy 625 specimens tested at initial K{sub I} levels up to 80 MPa{radical}m.

  19. Sources of stress for residents and recommendations for programs to assist them.

    PubMed

    Levey, R E

    2001-02-01

    Bridging the gap between graduation from medical school and being board eligible in a medical specialty is a lengthy and arduous process. The fact that stress is typical during the residency training period is well-documented in the literature, as are its many situational, professional, and personal sources, which the author reviews: heavy work-load, sleep deprivation, difficult patients, poor learning environments, relocation issues, isolation and social problems, financial concerns, cultural and minority issues, information overload, and career planning issues. Stress can also stem from and exacerbate gender-related issues and problems for significant others, spouses, and family members. The author also describes less commonly documented sources of stress-often overlooked or postponed so long that stresses are inevitable for all concerned. These are associated with residents who perform marginally and in some cases should not have been passed on from medical school, or who are studying specialties not compatible with their skills and personalities, or who foster severe interpersonal problems on the job. Common effects of stress include anxiety, depression, obsessive-compulsive trends, hostility, and alcohol and substance abuse. To respond to the problems that these many stressors present to residents, the Accreditation Council for Graduate Medical Education (ACGME) requires that all post-medical-school medical training programs make assistance services available for all residents. The author outlines essential elements of an assistance program, states how important such problems can be in saving both residents and their institutions needless difficulties and costs, and presents important issues for the consideration of all involved in residents' training.

  20. Magnetic-stress-assisted damping of magnetization precession in multilayered metallic films

    NASA Astrophysics Data System (ADS)

    Bastrukov, Sergey; Yong Khoo, Jun; Lukianchuk, Boris; Molodtsova, Irina

    2013-09-01

    Micromagnetic dynamics of spin relaxation in multilayered metallic films of stacked microelectronic devices is modeled by a modified Landau-Lifshitz-Gilbert equation with a newly introduced form of damping torque owing its origin to coupling between precessing magnetization-vector and stress-tensor of combined intrinsic and extrinsic magnetic anisotropy. Based on the magnetization energy loss equation, the exponential relaxation time as a function of precession frequency and angle of applied rf-field is obtained, depending upon two parameters of intrinsic and extrinsic damping torques acting on precessing magnetization. It is shown that theoretically obtained from the Gabor uncertainty relation the FMR linewidth, originating from the above magnetic-stress-assisted damping of magnetization precession, provides proper account for the empirical non-linear linewidth-vs-frequency curves deduced from recent in-plane FMR measurements on multilayered ultrathin films of ferromagnetic metals.

  1. A mechanical property and stress corrosion evaluation of VIM-ESR-VAR work strengthened and direct double aged Inconel 718 bar material

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1986-01-01

    Presented are the mechanical properties and the stress corrosion resistance of triple melted vacuum induction melted (VIM), electro-slag remelted (ESR), and vacuum arc remelted (VAR), solution treated, work strengthened and direct double aged Inconel 718 alloy bars 4.00 in. (10.16) and 5.75 in. (14.60 cm) diameter. Tensile, charpy v-notched impact, and compact tension specimens were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 220 ksi (1516.85 MPa) and 200 ksi (1378.00 MPa) respectively, were realized at ambient temperature. Additional charpy impact and compact tension tests were performed at -100 F (-73 C). Longitudinal charpy impact strength equalled or exceeded 12.0 ft-lbs (16.3 Joules) at ambient and at -100 F(-73 C) while longitudinal compact (LC) tension fracture toughness strength remained above 79 ksi (86.80 MPa) at ambient and at -100 F(-73 C) temperatures. No failures occurred in the longitudinal or transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test indicated no mechanical property degradation.

  2. Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

    SciTech Connect

    Xu, H.; Fyfitch, S.; Scott, P.; Foucault, M.; Kilian, R.; Winters, M.

    2004-03-01

    Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. Repairs and replacements have generally utilized wrought Alloy 690 material and its compatible weld metals (Alloy 152 and Alloy 52), which have been shown to be very highly resistant to PWSCC in laboratory experiments and have been free from cracking in operating reactors over periods already up to nearly 15 years. It is nevertheless prudent for the PWR industry to attempt to quantify the longevity of these materials with respect to aging degradation by corrosion in order to provide a sound technical basis for the development of future inspection requirements for repaired or replaced component items. This document first reviews numerous laboratory tests, conducted over the last two decades, that were performed with wrought Alloy 690 and Alloy 52 or Alloy 152 weld materials under various test conditions pertinent to corrosion resistance in PWR environments. The main focus of the present review is on PWSCC, but secondary-side conditions are also briefly considered.

  3. Online stress corrosion crack and fatigue usages factor monitoring and prognostics in light water reactor components: Probabilistic modeling, system identification and data fusion based big data analytics approach

    SciTech Connect

    Mohanty, Subhasish M.; Jagielo, Bryan J.; Iverson, William I.; Bhan, Chi Bum; Soppet, William S.; Majumdar, Saurin M.; Natesan, Ken N.

    2014-12-10

    Nuclear reactors in the United States account for roughly 20% of the nation's total electric energy generation, and maintaining their safety in regards to key component structural integrity is critical not only for long term use of such plants but also for the safety of personnel and the public living around the plant. Early detection of damage signature such as of stress corrosion cracking, thermal-mechanical loading related material degradation in safety-critical components is a necessary requirement for long-term and safe operation of nuclear power plant systems.

  4. The use of slow strain rate technique for studying stress corrosion cracking of an advanced silver-bearing aluminum-lithium alloy

    SciTech Connect

    Frefer, Abdulbaset Ali; Raddad, Bashir S.

    2013-12-16

    In the present study, stress corrosion cracking (SCC) behavior of naturally aged advanced silver-bearing Al-Li alloy in NaCl solution was investigated using slow strain rate test (SSRT) method. The SSRT’s were conducted at different strain rates and applied potentials at room temperature. The results were discussed based on percent reductions in tensile elongation in a SCC-causing environment over those in air tended to express the SCC susceptbility of the alloy under study at T3. The SCC behavior of the alloy was also discussed based on the microstructural and fractographic examinations.

  5. In situ investigation of high humidity stress corrosion cracking of 7075 aluminum alloy by three-dimensional (3D) X-ray synchrotron tomography

    SciTech Connect

    Singh, S. S.; Williams, J. J.; Lin, M. F.; Xiao, X.; De Carlo, F.; Chawla, N.

    2014-05-14

    In situ X-ray synchrotron tomography was used to investigate the stress corrosion cracking behavior of under-aged Al–Zn–Mg–Cu alloy in moisture. The discontinuous surface cracks (crack jumps) mentioned in the literature are actually a single continuous and tortuous crack when observed in three dimension (3D). Contrary to 2D measurements made at the surface which suggest non-uniform crack growth rates, 3D measurements of the crack length led to a much more accurate measurement of crack growth rates.

  6. In situ investigation of high humidity stress corrosion cracking of 7075 aluminum alloy by three-dimensional (3D) X-ray synchrotron tomography

    DOE PAGES

    Singh, S. S.; Williams, J. J.; Lin, M. F.; ...

    2014-05-14

    In situ X-ray synchrotron tomography was used to investigate the stress corrosion cracking behavior of under-aged Al–Zn–Mg–Cu alloy in moisture. The discontinuous surface cracks (crack jumps) mentioned in the literature are actually a single continuous and tortuous crack when observed in three dimension (3D). Contrary to 2D measurements made at the surface which suggest non-uniform crack growth rates, 3D measurements of the crack length led to a much more accurate measurement of crack growth rates.

  7. CORROSION ISSUES ASSOCIATED WITH AUSTENITIC STAINLESS STEEL COMPONENTS USED IN NUCLEAR MATERIALS EXTRACTION AND SEPARATION PROCESSES

    SciTech Connect

    Mickalonis, J.; Louthan, M.; Sindelar, R.

    2012-12-17

    This paper illustrated the magnitude of the systems, structures and components used at the Savannah River Site for nuclear materials extraction and separation processes. Corrosion issues, including stress corrosion cracking, pitting, crevice corrosion and other corrosion induced degradation processes are discussed and corrosion mitigation strategies such as a chloride exclusion program and corrosion release testing are also discussed.

  8. DEVELOPMENT OF AN EMAT IN-LINE INSPECTION SYSTEM FOR DETECTION, DISCRIMINATION, AND GRADING OF STRESS CORROSION CRACKING IN PIPELINES

    SciTech Connect

    Jeff Aron; Jeff Jia; Bruce Vance; Wen Chang; Raymond Pohler; Jon Gore; Stuart Eaton; Adrian Bowles; Tim Jarman

    2005-02-01

    This report describes prototypes, measurements, and results for a project to develop a prototype pipeline in-line inspection (ILI) tool that uses electromagnetic acoustic transducers (EMATs) to detect and grade stress corrosion cracking (SCC). The introduction briefly provides motivation and describes SCC, gives some background on EMATs and guided ultrasonic waves, and reviews promising results of a previous project using EMATs for SCC. The experimental section then describes lab measurement techniques and equipment, the lab mouse and prototypes for a mule, and scan measurements made on SCC. The mouse was a moveable and compact EMAT setup. The prototypes were even more compact circuits intended to be pulled or used in an ILI tool. The purpose of the measurements was to determine the best modes, transduction, and processing to use, to characterize the transducers, and to prove EMATs and mule components could produce useful results. Next, the results section summarizes the measurements and describes the mouse scans, processing, prototype circuit operating parameters, and performance for SH0 scans. Results are given in terms of specifications--like SNR, power, insertion loss--and parametric curves--such as signal amplitude versus magnetic bias or standoff, reflection or transmission coefficients versus crack depth. Initially, lab results indicated magnetostrictive transducers using both SH0 and SV1 modes would be worthwhile to pursue in a practical ILI system. However, work with mule components showed that SV1 would be too dispersive, so SV1 was abandoned. The results showed that reflection measurements, when normalized by the direct arrival are sensitive to and correlated with SCC. This was not true for transmission measurements. Processing yields a high data reduction, almost 60 to 1, and permits A and C scan display techniques and software already in use for pipeline inspection. An analysis of actual SH0 scan results for SCC of known dimensions showed that length

  9. DEVELOPMENT OF AN EMAT IN-LINE INSPECTION SYSTEM FOR DETECTION, DISCRIMINATION, AND GRADING OF STRESS CORROSION CRACKING IN PIPELINES

    SciTech Connect

    Jeff Aron; Jon Gore, Roger Dalton; Stuart Eaton; Adrian Bowles; Owen Thomas; Tim Jarman

    2003-07-01

    This report describes progress, experiments, and results for a project to develop a pipeline inline inspection tool that uses electromagnetic acoustic transducers (EMATs) to detect and grade stress corrosion cracking (SCC). There is a brief introduction that gives background material about EMATs and relevant previous Tuboscope work toward a tool. This work left various choices about the modes and transducers for this project. The experimental section then describes the lab systems, improvements to these systems, and setups and techniques to narrow the choices. Improvements, which involved transducer matching networks, better magnetic biasing, and lower noise electronics, led to improved signal to noise (SNR) levels. The setups permitted transducer characterizations and interaction measurements in plates with man-made cracks, pipeline sections with SCC, and a full pipe with SCC. The latter were done with a moveable and compact EMAT setup, called a lab mouse, which is detailed. Next, the results section justifies the mode and transducer choices. These were for magnetostrictive EMATs and the use of EMAT launched modes: SH0 (at 2.1 MHz-mm) and SV1 (at 3.9 MHz-mm). This section then gives details of measurements on these modes. The measurements consisted of signal to noise ratio, insertion loss, magnetic biasing sensitivities crack reflection and transmission coefficients, beam width, standoff and tilt sensitivities. For most of the measurements the section presents analysis curves, such as reflection coefficient versus crack depth. Some notable results for the chosen modes are: that acceptable SNRs were generated in a pipe with magnetostrictive EMATs, that optimum bias for magnetostrictive transmitters and receivers is magnetic saturation, that crack reflection and transmission coefficients from crack interactions agree with 2 D simulations and seem workable for crack grading, and that the mouse has good waveform quality and so is ready for exhaustive measurement EMAT

  10. Kinetic study for phenol degradation by ZVI-assisted Fenton reaction and related iron corrosion investigated by X-ray absorption spectroscopy.

    PubMed

    Yoon, In-Ho; Yoo, Gursong; Hong, Hye-Jin; Kim, Jungmin; Kim, Min Gyu; Choi, Wang-Kyu; Yang, Ji-Won

    2016-02-01

    In this study, we investigated phenol degradation via zero-valent iron (ZVI)-assisted Fenton reaction through kinetic and spectroscopic analysis. In batch experiments, 100 mg/L of phenol was completely degraded, and 75% of TOC was removed within 3 min under an optimal hydrogen peroxide (H2O2) concentration (50 mM) via the Fenton reaction. In the absence of H2O2, oxygen (O2) was dissolved into the solution and produced H2O2, which resulted in phenol degradation. However, phenol removal efficiency was not very high compared to external H2O2 input. The Fenton reaction rapidly occurred at the surface of ZVI, and then phenol mobility from the solution to the ZVI surface was the rate determining step of the whole reaction. The pseudo-second order adsorption kinetic model well describes phenol removal, and its rate increased according to the H2O2 concentration. X-ray absorption spectroscopic analysis revealed that iron oxide (Fe-O bonding) was formed on ZVI with [H2O2] > 50 mM. A high concentration of H2O2 led to rapid degradation of phenol and caused corrosion on the ZVI surface, indicating that Fe(2+) ions were rapidly oxidized to Fe(3+) ions due to the Fenton reaction and that Fe(3+) was precipitated as iron oxide on the ZVI surface. However, ZVI did not show corroded characteristics in the absence of H2O2 due to the insufficient ZVI-assisted Fenton reaction and oxidation of Fe(2+) to Fe(3+).

  11. Corrosion-Assisted Self-Growth of Au-Decorated ZnO Corn Silks and Their Photoelectrochemical Enhancement.

    PubMed

    Zhang, Zhuo; Choi, Mingi; Baek, Minki; Deng, Zexiang; Yong, Kijung

    2017-02-01

    Modern nanotechnology generates more stringent requirements for the design and synthetic strategy of nanostructural materials. In this work, we demonstrate a novel strategy for the synthesis of "corn silk"-like ZnO hierarchical nanostructures, simplified as ZnO corn silk: silk-like ZnO nanotubes (NTs) with a large length-to-diameter ratio are grown on the top tip of corn-shaped ZnO nanorods (NRs). The synthetic method is unique in that when the ZnO NRs are dipped into the aqueous solution of NaBH4, the release of Zn(2+) and OH(-) caused by the corrosion of ZnO NRs, as well as the subsequent growth of ZnO NTs, could allow the process to run step-by-step in self-assembly mode. This process is directed and driven by the change in concentrations of hydrogen anion H(s)(-) induced by NaBH4, as well as hydroxyl ions (OH(-)) induced by the H(-) formation and hydrolysis of dissociative Zn atoms. The prepared ZnO corn silks exhibit highly enhanced photoelectrochemical (PEC) efficiency after decoration with Au nanoparticles (NPs). ZnO silks act as pathways to facilitate efficient charge transfer, and the Au NP decoration induces the plasmonic effect, causing the hot electrons to inject into ZnO under visible illumination. At the same time, the formation of a Schottky barrier at the Au/ZnO interface can retard the electron-hole recombination. Overall, Au-decorated ZnO corn silk with an increased PEC efficiency represents a promising photoanode material, and the synthesis route developed in the current study is applicable to building hierarchical nanostructures of other materials.

  12. Low-energy EDX--a novel approach to study stress corrosion cracking in SUS304 stainless steel via scanning electron microscopy.

    PubMed

    Meisnar, Martina; Lozano-Perez, Sergio; Moody, Michael; Holland, James

    2014-11-01

    Intergranular stress corrosion cracking (IGSCC) in type SUS304 stainless steels, tested under pressurized water reactor (PWR) primary water conditions, has been characterized with unprecedented spatial resolution using scanning electron microscopy (SEM) and novel low-energy (∼3 kV) energy dispersive X-ray spectroscopy (EDX). An advancement of the large area silicon drift detector (SDD) has enhanced its sensitivity for X-rays in the low-energy part of the atomic spectrum. Therefore, it was possible to operate the SEM at lower accelerating voltages in order to reduce the interaction volume of the beam with the material and achieve higher spatial resolution and better signal-to-noise ratio. In addition to studying the oxide chemistry at the surface of intergranular stress corrosion cracks, the technique has proven capable of resolving Ni enrichment ahead of some crack tips. Active cracks could be distinguished from inactive ones due to the presence of oxides in the open crack and Ni-rich regions ahead of the crack tip. Furthermore, it has been established that SCC features can be better resolved with low-energy (3 kV) than high-energy (12 kV) EDX. The low effort in sample preparation, execution and data analysis makes SEM the ideal tool for initial characterization and selection of the most important SCC features such as dominant cracks and interesting crack tips, later to be studied by transmission electron microscopy (TEM) and atom probe tomography (APT).

  13. Corrosivity Of Pyrolysis Oils

    SciTech Connect

    Keiser, James R; Bestor, Michael A; Lewis Sr, Samuel Arthur; Storey, John Morse

    2011-01-01

    Pyrolysis oils from several sources have been analyzed and used in corrosion studies which have consisted of exposing corrosion coupons and stress corrosion cracking U-bend samples. The chemical analyses have identified the carboxylic acid compounds as well as the other organic components which are primarily aromatic hydrocarbons. The corrosion studies have shown that raw pyrolysis oil is very corrosive to carbon steel and other alloys with relatively low chromium content. Stress corrosion cracking samples of carbon steel and several low alloy steels developed through-wall cracks after a few hundred hours of exposure at 50 C. Thermochemical processing of biomass can produce solid, liquid and/or gaseous products depending on the temperature and exposure time used for processing. The liquid product, known as pyrolysis oil or bio-oil, as produced contains a significant amount of oxygen, primarily as components of water, carboxylic acids, phenols, ketones and aldehydes. As a result of these constituents, these oils are generally quite acidic with a Total Acid Number (TAN) that can be around 100. Because of this acidity, bio-oil is reported to be corrosive to many common structural materials. Despite this corrosive nature, these oils have the potential to replace some imported petroleum. If the more acidic components can be removed from this bio-oil, it is expected that the oil could be blended with crude oil and then processed in existing petroleum refineries. The refinery products could be transported using customary routes - pipelines, barges, tanker trucks and rail cars - without a need for modification of existing hardware or construction of new infrastructure components - a feature not shared by ethanol.

  14. Mobile evaporator corrosion test results

    SciTech Connect

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80{degrees}C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either {open_quotes}satisfactory{close_quotes} (2-20 mpy) or {open_quotes}excellent{close_quotes} (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment.

  15. The influence of Sr on the microstructure, degradation and stress corrosion cracking of the Mg alloys - ZK40xSr.

    PubMed

    Chen, Lianxi; Bin, Yuanhong; Zou, Wenqi; Wang, Xiaojian; Li, Wei

    2017-02-01

    In the present work, new magnesium (Mg) alloys (Mg-4Zn-0.6Zr-xSr, x=0, 0.4, 0.8, 1.2, 1.6wt%; ZK40xSr) were prepared and studied as potential biodegradable materials. The influence of strontium (Sr) addition on the properties of the new Mg alloys was investigated, which included microstructure, corrosion degradation, and the stress corrosion cracking (SCC) susceptibility. The average grain size of the ZK40Sr was approximately 100µm, which was significantly smaller than that of ZK40 alloy without Sr (402.3±40.2µm). The size of grain boundaries precipitates in the ZK40xSr alloys gradually increased with the increase of Sr content. The grain boundaries finally showed a continuously distribution and net-like shape. The degradation test showed that the average degradation rate of the ZK40xSr alloys increased with the increase of Sr addition. In the case of Mg-4Zn-0.6Zr, the degradation rate was 2.2mgcm(-2)day(-1), which was lower than that of Mg-4Zn-0.6Zr-1.6Sr (4.93mgcm(-2)day(-1)). When the ZK40xSr alloys were immersed in m-SBF, the rod-like Sr-contained hydroxyapatite (HA) substance was detected, which was known to enhance cell growth around bone implants. The fracture surfaces of the as-cast Mg-4Zn-0.6Zr-1.6Sr were shown intergranular stress corrosion cracking (IGSCC) patterns. The increase of SCC susceptibility of the higher Sr ZK40xSr alloys was attributed to the increase of micro-galvanic corrosion between the α-Mg and the grain boundaries precipitates. The SCC susceptibility values were ≈0.13 and ≈0.41 for the Mg-4Zn-0.6Zr-0.4Sr and the Mg-4Zn-0.6Zr-1.6Sr, respectively.

  16. Shear Stress, Energy Losses, and Costs: A Resolved Dilemma of Pulsatile Cardiac Assist Devices

    PubMed Central

    Liu, Jia; Dai, Gang; Carbognani, Daniel; Yang, Daya; Wu, Guifu; Wang, Qinmei; Chachques, Juan Carlos

    2014-01-01

    Cardiac assist devices (CAD) cause endothelial dysfunction with considerable morbidity. Employment of pulsatile CAD remains controversial due to inadequate perfusion curves and costs. Alternatively, we are proposing a new concept of pulsatile CAD based on a fundamental revision of the entire circulatory system in correspondence with the physiopathology and law of physics. It concerns a double lumen disposable tube device that could be adapted to conventional cardiopulmonary bypass (CPB) and/or CAD, for inducing a homogenous, downstream pulsatile perfusion mode with lower energy losses. In this study, the device's prototypes were tested in a simulated conventional pediatric CPB circuit for energy losses and as a left ventricular assist device (LVAD) in ischemic piglets model for endothelial shear stress (ESS) evaluations. In conclusion and according to the study results the pulsatile tube was successfully capable of transforming a conventional CPB and/or CAD steady flow into a pulsatile perfusion mode, with nearly physiologic pulse pressure and lower energy losses. This represents a cost-effective promising method with low mortality and morbidity, especially in fragile cardiac patients. PMID:24511541

  17. Investigation of the Stress Corrosion Cracking Susceptibility of Annealed and Heat Treated Alloy 625 Castings and Forgings in Sea Water

    DTIC Science & Technology

    1987-06-01

    Harris , J. A., "Effect of Metallurgical Reactions in Inconel Nickel-Chromium-Molybdenum Alloy 625 on Corrosion Resistance in Nitric Acid", Journal of...Alloy 625, hnolls Atomic Poter Laboratory, Schenectady, Nev York, 1981. 37. Heady, R. B., "-valu-ticn of Sulfide torrosion Cracking Resi .tance )n...Richards, E. G., Heat Treatment Aspects of Welded Nickel-Based Superalloys, International Nickel Ltd., 1972. 47. Lemke, T. F., Harris , J. A., High-Alloy

  18. Real-Time Personalized Monitoring to Estimate Occupational Heat Stress in Ambient Assisted Working

    PubMed Central

    Pancardo, Pablo; Acosta, Francisco D.; Hernández-Nolasco, José Adán; Wister, Miguel A.; López-de-Ipiña, Diego

    2015-01-01

    Ambient Assisted Working (AAW) is a discipline aiming to provide comfort and safety in the workplace through customization and technology. Workers' comfort may be compromised in many labor situations, including those depending on environmental conditions, like extremely hot weather conduces to heat stress. Occupational heat stress (OHS) happens when a worker is in an uninterrupted physical activity and in a hot environment. OHS can produce strain on the body, which leads to discomfort and eventually to heat illness and even death. Related ISO standards contain methods to estimate OHS and to ensure the safety and health of workers, but they are subjective, impersonal, performed a posteriori and even invasive. This paper focuses on the design and development of real-time personalized monitoring for a more effective and objective estimation of OHS, taking into account the individual user profile, fusing data from environmental and unobtrusive body sensors. Formulas employed in this work were taken from different domains and joined in the method that we propose. It is based on calculations that enable continuous surveillance of physical activity performance in a comfortable and healthy manner. In this proposal, we found that OHS can be estimated by satisfying the following criteria: objective, personalized, in situ, in real time, just in time and in an unobtrusive way. This enables timely notice for workers to make decisions based on objective information to control OHS. PMID:26184218

  19. Real-Time Personalized Monitoring to Estimate Occupational Heat Stress in Ambient Assisted Working.

    PubMed

    Pancardo, Pablo; Acosta, Francisco D; Hernández-Nolasco, José Adán; Wister, Miguel A; López-de-Ipiña, Diego

    2015-07-13

    Ambient Assisted Working (AAW) is a discipline aiming to provide comfort and safety in the workplace through customization and technology. Workers' comfort may be compromised in many labor situations, including those depending on environmental conditions, like extremely hot weather conduces to heat stress. Occupational heat stress (OHS) happens when a worker is in an uninterrupted physical activity and in a hot environment. OHS can produce strain on the body, which leads to discomfort and eventually to heat illness and even death. Related ISO standards contain methods to estimate OHS and to ensure the safety and health of workers, but they are subjective, impersonal, performed a posteriori and even invasive. This paper focuses on the design and development of real-time personalized monitoring for a more effective and objective estimation of OHS, taking into account the individual user profile, fusing data from environmental and unobtrusive body sensors. Formulas employed in this work were taken from different domains and joined in the method that we propose. It is based on calculations that enable continuous surveillance of physical activity performance in a comfortable and healthy manner. In this proposal, we found that OHS can be estimated by satisfying the following criteria: objective, personalized, in situ, in real time, just in time and in an unobtrusive way. This enables timely notice for workers to make decisions based on objective information to control OHS.

  20. Contribution of solution pH and buffer capacity to suppress intergranular stress corrosion cracking of sensitized type 304 stainless steel at 95 C

    SciTech Connect

    Zhang, S.; Shibata, T.; Haruna, T. . Dept. of Materials Science and Processing)

    1999-05-01

    Controlling pH of high-temperature water to [approximately]pH 7 at 300 C by adding lithium hydroxide (LiOH) into the coolant system of a pressurized water reactor (PWR) successfully has been mitigating the corrosion of PWR component materials. The effects of solution pH and buffer capacity on intergranular stress corrosion cracking (IGSCC) of sensitized type 304 stainless steel ([SS] UNS S30400) was examined at 95 C by slow strain rate technique (SSRT) with an in-situ cracking observation system. It was found that an increase in solution pH or buffer capacity increased crack initiation time and decreased mean crack initiation frequency, but exerted almost no effect on crack propagation. This inhibition effect on IGSCC initiation was explained as resulting from a retarding effect of solution pH and buffer capacity on the decrease in pH at crack nuclei caused by the hydrolysis of metal ions dissolved when the passive film was ruptured by strain in SSRT.

  1. Evolution of Microstructure and Stress Corrosion Cracking Behavior of AA2219 Plate to Ring Weld Joints in 3.5 Wt Pct NaCl Solution

    NASA Astrophysics Data System (ADS)

    Venugopal, A.; Narayanan, P. Ramesh; Sharma, S. C.

    2016-04-01

    AA2219 aluminum alloy plate (T87) and ring (T851) were joined by tungsten inert gas (TIG) welding using multi-pass welding. The mechanical properties and stress corrosion cracking (SCC) resistance of the above base metals (BMs) in different directions (L, LT, and ST) were examined. Similarly, the weld metal joined by plate to plate and plate to ring (PR) joints was evaluated. The results revealed that the mechanical properties of the ring were comparatively lower than the plate. This was found to be due to the extremely coarse grain size of the ring along with severe Cu-rich segregation along the grain boundaries when compared to the plate material. The SCC resistance of the base and weldments were found to be good and not susceptible to SCC. This was shown to be due to high values of SCC index (>0.9) and the typical ductile cracking morphology of the BM and the weld joints after SCC test in the environment (3.5 wt pct NaCl) when compared to test performed in the control environment (air). However, the corrosion resistance of the weld interface between the FZ and ring was inferior to the FZ-plate interface.

  2. Vacuum Sputtered and Ion-Plated Coatings for Wear and Corrosion Protection

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1982-01-01

    The plasma or ion-assisted coating techniques such as sputtering and ion plating are discussed in view of wear and corrosion protection. The basic processes and the unique features of the technique are discussed in regard to the synthesis and development of high reliability wear and corrosion resistant films. The ions of the plasma which transfer energy, momentum, and charge to the substrate and the growing films can be beneficially used. As a result, coating adherence and cohesion is improved. Favorable morphological growth such as high density and porosity-free films can be developed, and residual stresses can be reduced.

  3. Improved Stress Corrosion Cracking Resistance and Strength of a Two-Step Aged Al-Zn-Mg-Cu Alloy Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Lin, Lianghua; Liu, Zhiyi; Ying, Puyou; Liu, Meng

    2015-12-01

    Multi-step heat treatment effectively enhances the stress corrosion cracking (SCC) resistance but usually degrades the mechanical properties of Al-Zn-Mg-Cu alloys. With the aim to enhance SCC resistance as well as strength of Al-Zn-Mg-Cu alloys, we have optimized the process parameters during two-step aging of Al-6.1Zn-2.8Mg-1.9Cu alloy by Taguchi's L9 orthogonal array. In this work, analysis of variance (ANOVA) was performed to find out the significant heat treatment parameters. The slow strain rate testing combined with scanning electron microscope and transmission electron microscope was employed to study the SCC behaviors of Al-Zn-Mg-Cu alloy. Results showed that the contour map produced by ANOVA offered a reliable reference for selection of optimum heat treatment parameters. By using this method, a desired combination of mechanical performances and SCC resistance was obtained.

  4. Effect of pH Value on the Electrochemical and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in the Dilute Bicarbonate Solutions

    NASA Astrophysics Data System (ADS)

    Cui, Z. Y.; Liu, Z. Y.; Wang, L. W.; Ma, H. C.; Du, C. W.; Li, X. G.; Wang, X.

    2015-11-01

    In this work, effects of pH value on the electrochemical and stress corrosion cracking (SCC) behavior of X70 pipeline steel in the dilute bicarbonate solutions were investigated using electrochemical measurements, slow strain rate tensile tests and surface analysis techniques. Decrease of the solution pH from 6.8 to 6.0 promotes the anodic dissolution and cathodic reduction simultaneously. Further decrease of the pH value mainly accelerates the cathodic reduction of X70 pipeline steel. As a result, when the solution pH decreases form 6.8 to 5.5, SCC susceptibility decreases because of the enhancement of the anodic dissolution. When the solution pH decreases from 5.5 to 4.0, SCC susceptibility increases gradually because of the acceleration of cathodic reactions.

  5. Effects of long-term thermal aging on the stress corrosion cracking behavior of cast austenitic stainless steels in simulated PWR primary water

    NASA Astrophysics Data System (ADS)

    Li, Shilei; Wang, Yanli; Wang, Hui; Xin, Changsheng; Wang, Xitao

    2016-02-01

    The stress corrosion cracking (SCC) behavior of cast austenitic stainless steels of unaged and thermally aged at 400 °C for as long as 20,000 h were studied by using a slow strain rate testing (SSRT) system. Spinodal decomposition in ferrite during thermal aging leads to hardening in ferrite and embrittlement of the SSRT specimen. Plastic deformation and thermal aging degree have a great influence on the oxidation rate of the studied material in simulated PWR primary water environments. In the SCC regions of the aged SSRT specimen, the surface cracks, formed by the brittle fracture of ferrite phases, are the possible locations for SCC. In the non-SCC regions, brittle fracture of ferrite phases also occurs because of the effect of thermal aging embrittlement.

  6. Stress Corrosion Crack Growth Rate Testing and Analytical Electron Microscopy of Alloy 600 as a Function of Pourbaix Space and Microstructure

    SciTech Connect

    N. Lewis; S.A. Attanasio; D.S. Morton; G.A. Young

    2000-10-04

    Stress corrosion crack (SCC) growth rate tests and analytical electron microscopy (AEM) studies were performed over a broad range of environments and heat treatments of Alloy 600. This effort was conducted to correlate bulk environmental conditions such as pH and electrochemical potential (EcP) with the morphology of the SCC crack. Development of a library of AEM morphologies formed by SCC in different environments is an important step in identifying the conditions that lead to SCC in components. Additionally, AEM examination of stress corrosion cracks formed in different environments and microstructures lends insight into the mechanism(s) of stress corrosion cracking. Testing was conducted on compact tension specimens in three environments: a mildly acidic oxidizing environment containing sulfate ions, a caustic environment containing 10% NaOH, and hydrogenated near-neutral buffered water. Additionally, stress corrosion cracking testing of a smooth specimen was conducted in hydrogenated steam. The following heat treatments of Alloy 600 were examined: mill annealed at 980 C (near-neutral water), mill annealed at 1010 C (steam), sensitized (acid and caustic), and mill annealed + healed to homogenize the grain boundary Cr concentration (caustic). Crack growth rate (CGR) testing showed that sensitized Alloy 600 tested in the mildly acidic, oxidizing environment containing sulfate ions produced the fastest cracking ({approx} 8.8 {micro}m/hr at 260 C), and AEM examination revealed evidence of sulfur segregation to the crack tip. The caustic environment produced slower cracking ({approx} 0.4 {micro}m/hr at 307 C) in the mill annealed + healed heat treatment but no observed cracking in the sensitized condition. In the caustic environment, fully oxidized carbides were present in the crack wake but not ahead of the crack tip. In near-neutral buffered water at 338 C, the CGR was a function of dissolved hydrogen in the water and exhibited a maximum (0.17 {micro}m/hr) near the

  7. Effect of Pre-aging on Stress Corrosion Cracking of Spray-formed 7075 Alloy in Retrogression and Re-aging

    NASA Astrophysics Data System (ADS)

    Su, Rui-ming; Qu, Ying-dong; You, Jun-hua; de Li, Rong-

    2015-11-01

    The effects of pre-aging in retrogression and re-aging (RRA) treatment on microstructure, mechanical properties, and stress corrosion cracking (SCC) behavior of spray-formed 7075 aluminum alloy were investigated by tensile test, slow strain rate test, and transmission electron microscope. The results show that the under aging (120 °C for 16 h) as the pre-aging in RRA treatment can vastly improve the mechanical properties and the SCC resistance of the alloy, compared with early aging (120 °C for 8 h), peak aging (120 °C for 24 h), and over aging (120 °C for 32 h) treatments, the ultimate tensile strength of the alloy is 782 MPa, which is higher than that for peak aging or conventional RRA treatment; and the SCC resistance of the alloy is also excellent after RRA with under aging as pre-aging.

  8. Corrosion protection

    DOEpatents

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  9. Corrosion `98: 53. annual conference and exposition, proceedings

    SciTech Connect

    1998-12-31

    This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What`s All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO{sub 2} Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

  10. Effects of Stress Concentrations on the Attenuation by Diffusionally-assisted Grain Boundary Sliding

    NASA Astrophysics Data System (ADS)

    Lee, L.; Morris, S.; Zohdi, T.

    2009-12-01

    We report the numerical results from the Raj-Ashby model for diffusionally-assisted grain boundary sliding with finite slope grain interface. The model is a bicrystal consisting of two Hookean elastic layers of finite thickness, separated by a prescribed spatially periodic interface y = f(x). We assume infinitesimal plane deformation. Within the grains, the displacement field u(x,y,t) satisfies the equations of elastostatic equilibrium. At y = f(x), the shear stress σns and normal stress σnn are assumed continuous. Time-derivatives enter the model only through the constitutive equation prescribing the discontinuity in ∂u / ∂t across the grain boundary; the tangential and the normal components of the jump are related to the shear and the normal components of stress respectively by the equations η' [∂us /∂t] = l σns and [∂un /∂t] + (v l D / k T)(∂2σnn / ∂s2) = 0. Here, η', l, v, D, k and T denote respectively the slip (boundary) viscosity, grain boundary thickness, molecular volume, grain boundary diffusivity, Boltzmann constant, and absolute temperature. The equations define two timescales: tv=η' λ / μ l and tD = k T λ3 / v l D μ, where λ and μ are respectively the interface wavelength, and the elastic rigidity of the grains. Consistent with the small-slope (i.e. ɛ = max|df / dx| << 1) analysis by Morris & Jackson (2009), our numerical results of a sawtooth interface show that the mechanical loss L varies as ω-1 at low frequencies (i.e. ω td << 1), whereas at large frequencies (i.e. ω td >> 1), the mechanical loss L decreases slowly with frequency ω. In addition, we also find that the mechanical loss L decreases more rapidly with frequency ω as the interface slope ɛ is increased. For a slope ɛ = 1, which corresponds to a sawtooth sliding plane found in a regular array of hexagonal polycrystals, the mechanical loss spectrum L ˜ ω-1/3, similar to the scaling found experimentally (Jackson et al. 2002), and observed seismically

  11. Environmentally assisted crack growth rates of high-strength aluminum alloys

    NASA Astrophysics Data System (ADS)

    Connolly, Brain J.; Deffenbaugh, Kristen L.; Moran, Angela L.; Koul, Michelle G.

    2003-01-01

    The scope of this project is to evaluate the environmentally assisted long crack growth behavior of candidate high-strength aluminum alloys/tempers, specifically AA7150-T7751 and AA7040-T7651, for consideration as viable replacements/refurbishment for stress-corrosion cracking in susceptible AA7075-T6 aircraft components found in aging aircraft systems.

  12. Psychological stress and adjustment in pregnancy following assisted reproductive technology and spontaneous conception: A systematic review.

    PubMed

    Gourounti, Kleanthi

    2016-01-01

    The aim of this review was to examine studies describing the psychological stress and adjustment in pregnancy after an assisted reproductive technology (ART) treatment. A systematic search of the electronic databases was performed. This review considered only quantitative, primary studies in the English language, published during the period 2000-2014 and relevant to the objective. The population of interest was previously infertile pregnant women. Outcome variables were general anxiety, depressive symptoms, pregnancy-specific anxiety, quality of life, self-esteem, pregnancy attitudes and adjustment, and maternal-fetal attachment. Twenty studies met the inclusion and methodological criteria and were included in the review. The review revealed that compared to women who conceive naturally or to general norms, women who conceive after an in vitro fertilization treatment had greater pregnancy-specific anxiety, poorer quality of life, either the same or less depressive symptomatology, the same level of self-esteem, more positive attitudes toward pregnancy demands, and higher levels of maternal-fetal attachment. However, the evidence regarding the general anxiety levels in pregnancy after an ART treatment was inconclusive. Methodological limitations and differences across studies may explain the inconsistencies in their findings regarding the impact of ART. This review provides an insight into psychological reactions and adjustment in pregnancy after an ART treatment.

  13. A therapist-assisted Internet-based CBT intervention for posttraumatic stress disorder: preliminary results.

    PubMed

    Klein, Britt; Mitchell, Joanna; Gilson, Kathryn; Shandley, Kerrie; Austin, David; Kiropoulos, Litza; Abbott, Jo; Cannard, Gwenda

    2009-01-01

    Posttraumatic stress disorder (PTSD) is a debilitating mental health condition frequently associated with psychiatric comorbidity and diminished quality of life, and it typically follows a chronic, often lifelong, course. Previous research has shown that trauma-related psychopathology (but not necessarily clinical PTSD) can be effectively treated via the Internet. This study is the first of its kind to report on the online treatment of patients with a Diagnostic and Statistical Manual of Mental Disorders (fourth edition) clinical diagnosis of PTSD with therapist support by e-mail only. Preliminary findings are presented of an open trial involving a 10-week Internet-based therapist-assisted cognitive behavioural treatment for PTSD (PTSD Online). Pre and posttreatment measures of PTSD and related symptomatology were compared for 16 participants with a variety of trauma experiences. Participants showed clinically significant reductions in PTSD severity and symptomatology, moderate tolerance of the program content, and high therapeutic alliance ratings. No significant change was found on measures of more general psychological symptoms. The results suggest that PTSD Online appears to be an effective and accessible clinical treatment for people with a confirmed PTSD diagnosis.

  14. The correlation of local deformation and stress-assisted local phase transformations in MMC foams

    SciTech Connect

    Berek, H.; Ballaschk, U.; Aneziris, C.G.; Losch, K.; Schladitz, K.

    2015-09-15

    Cellular structures are of growing interest for industry, and are of particular importance for lightweight applications. In this paper, a special case of metal matrix composite foams (MMCs) is investigated. The investigated foams are composed of austenitic steel exhibiting transformation induced plasticity (TRIP) and magnesia partially stabilized zirconia (Mg-PSZ). Both components exhibit martensitic phase transformation during deformation, thus generating the potential for improved mechanical properties such as strength, ductility, and energy absorption capability. The aim of these investigations was to show that stress-assisted phase transformations within the ceramic reinforcement correspond to strong local deformation, and to determine whether they can trigger martensitic phase transformations in the steel matrix. To this end, in situ interrupted compression experiments were performed in an X-ray computed tomography device (XCT). By using a recently developed registration algorithm, local deformation could be calculated and regions of interest could be defined. Corresponding cross sections were prepared and used to analyze the local phase composition by electron backscatter diffraction (EBSD). The results show a strong correlation between local deformation and phase transformation. - Graphical abstract: Display Omitted - Highlights: • In situ compressive deformation on MMC foams was performed in an XCT. • Local deformation fields and their gradient amplitudes were estimated. • Cross sections were manufactured containing defined regions of interest. • Local EBSD phase analysis was performed. • Local deformation and local phase transformation are correlated.

  15. Corrosion Engineering.

    ERIC Educational Resources Information Center

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  16. Fireside Corrosion

    SciTech Connect

    Holcomb, Gordon

    2011-07-14

    Oxy-fuel fireside research goals are: (1) determine the effect of oxyfuel combustion on fireside corrosion - flue gas recycle choice, staged combustion ramifications; and (2) develop methods to use chromia solubility in ash as an ash corrosivity measurement - synthetic ashes at first, then boiler and burner rig ashes.

  17. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    SciTech Connect

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  18. Corrosion sensor

    DOEpatents

    Glass, R.S.; Clarke, W.L. Jr.; Ciarlo, D.R.

    1994-04-26

    A corrosion sensor array is described incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis. 7 figures.

  19. Corrosion sensor

    DOEpatents

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  20. Corrosion on Fatigue and Fatigue Crack Growth in Aircraft Structural Materials

    DTIC Science & Technology

    1979-06-01

    fatigue initiated by stress corrosion cracking and thus is not directly relevant o this work except that conceptually iL has similarities. The other paper...34 Corrosion Fatigue Initiated by Stress Corrosion Cracking ", personal coi’iuni cation. 12. II. Kitagaw,.:a, T. Fugita, K. Miyazawa, "Sniall Randomly...a result, extensive research on corrosion fatigue has led to the traditional model which superimposes the stress corrosion cracking phenomenon upon

  1. A comparison of the stress corrosion cracking susceptibility of commercially pure titanium grade 4 in Ringer's solution and in distilled water: a fracture mechanics approach.

    PubMed

    Roach, Michael D; Williamson, R Scott; Thomas, Joseph A; Griggs, Jason A; Zardiackas, Lyle D

    2014-01-01

    From the results of laboratory investigations reported in the literature, it has been suggested that stress corrosion cracking (SCC) mechanisms may contribute to early failures in titanium alloys that have elevated oxygen concentrations. However, the susceptibility of titanium alloys to SCC in physiological environments remains unclear. In this study, a fracture mechanics approach was used to examine the SCC susceptibility of CP titanium grade 4 in Ringer's solution and distilled de-ionized (DI) water, at 37°C. The study duration was 26 weeks, simulating the non-union declaration of a plated fracture. Four wedge loads were used corresponding to 86-95% of the alloy's ligament yield load. The longest cracks were measured to be 0.18 mm and 0.10 mm in Ringer's solution and DI water, respectively. SEM analysis revealed no evidence of extensive fluting and quasi-cleavage fracture features which, in literature reports, were attributed to SCC. We thus postulate that the Ringer's solution accelerated the wedge-loaded crack growth without producing the critical stresses needed to change the fracture mechanism. Regression analysis of the crack length results led to a significant best-fit relationship between crack growth velocity (independent variable) and test electrolyte, initial wedge load, and time of immersion of specimen in electrolyte (dependent variables).

  2. Influence of Aging Treatments on Alterations of Microstructural Features and Stress Corrosion Cracking Behavior of an Al-Zn-Mg Alloy

    NASA Astrophysics Data System (ADS)

    Rout, Prasanta Kumar; Ghosh, M. M.; Ghosh, K. S.

    2015-07-01

    7xxx series Al-Zn-Mg-(Cu) alloys have higher strength in their peak-aged (T6) states compared with other age-hardenable aluminum alloys; however, the maximum strength peak-aged state is more susceptible to stress corrosion cracking (SCC) which leads to catastrophic failure. The over-aged (T7) temper with 10-15% lower strength has higher resistance to SCC requiring oversized structural aerospace component applications. The medium-strength AA7017 Al-Zn-Mg weldable alloy without Cu is also prone to SCC under certain environmental conditions. In the present investigation, the SCC behaviors of an AA7017 Al-Zn-Mg alloys of different tempers have been assessed. Specific aging schedules have been adapted to an AA7017 alloy to produce various tempers, e.g., under-, peak-(T6), over-(T7), and highly over-aged tempers. Artificial aging behavior of the AA7017 alloy has been characterized by hardness, electrical conductivity measurements, x-ray diffraction, differential scanning calorimetry, and electrochemical studies. Slow strain rate test technique was used to assess the SCC behaviors of the AA7017 alloys of under-, T6, T7, and highly over-aged tempers in 3.5 wt.% NaCl solution at free corrosion potential (FCP) and at applied anodic potential, as well. Results revealed that the AA7017 alloy tempers are not susceptible to SCC in 3.5 wt.% NaCl solution at FCP, but severely damaging to SCC at applied anodic potentials. Microstructural features, showing a non-recrystallized grain structure and the presence of discrete, widely spaced, not-interconnected η precipitates at the grain boundaries, are the contributive factors by virtue of which the alloy tempers at FCP did not exhibit SCC. However, the applied anodic potential resulted in rapid metal dissolution from the grain boundary region and led to SCC. The local anodic dissolution (LAD) is believed to be the associated SCC mechanism.

  3. High-Strength Bolt Corrosion Fatigue Life Model and Application

    PubMed Central

    Hui-li, Wang; Si-feng, Qin

    2014-01-01

    The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life. PMID:25152916

  4. High-strength bolt corrosion fatigue life model and application.

    PubMed

    Hui-li, Wang; Si-feng, Qin

    2014-01-01

    The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life.

  5. Dynamical observations on the crack tip zone and stress corrosion of two-dimensional MoS2

    NASA Astrophysics Data System (ADS)

    Ly, Thuc Hue; Zhao, Jiong; Cichocka, Magdalena Ola; Li, Lain-Jong; Lee, Young Hee

    2017-01-01

    Whether and how fracture mechanics needs to be modified for small length scales and in systems of reduced dimensionality remains an open debate. Here, employing in situ transmission electron microscopy, atomic structures and dislocation dynamics in the crack tip zone of a propagating crack in two-dimensional (2D) monolayer MoS2 membrane are observed, and atom-to-atom displacement mapping is obtained. The electron beam is used to initiate the crack; during in situ observation of crack propagation the electron beam effect is minimized. The observed high-frequency emission of dislocations is beyond previous understanding of the fracture of brittle MoS2. Strain analysis reveals dislocation emission to be closely associated with the crack propagation path in nanoscale. The critical crack tip plastic zone size of nearly perfect 2D MoS2 is between 2 and 5 nm, although it can grow to 10 nm under corrosive conditions such as ultraviolet light exposure, showing enhanced dislocation activity via defect generation.

  6. Dynamical observations on the crack tip zone and stress corrosion of two-dimensional MoS2

    PubMed Central

    Ly, Thuc Hue; Zhao, Jiong; Cichocka, Magdalena Ola; Li, Lain-Jong; Lee, Young Hee

    2017-01-01

    Whether and how fracture mechanics needs to be modified for small length scales and in systems of reduced dimensionality remains an open debate. Here, employing in situ transmission electron microscopy, atomic structures and dislocation dynamics in the crack tip zone of a propagating crack in two-dimensional (2D) monolayer MoS2 membrane are observed, and atom-to-atom displacement mapping is obtained. The electron beam is used to initiate the crack; during in situ observation of crack propagation the electron beam effect is minimized. The observed high-frequency emission of dislocations is beyond previous understanding of the fracture of brittle MoS2. Strain analysis reveals dislocation emission to be closely associated with the crack propagation path in nanoscale. The critical crack tip plastic zone size of nearly perfect 2D MoS2 is between 2 and 5 nm, although it can grow to 10 nm under corrosive conditions such as ultraviolet light exposure, showing enhanced dislocation activity via defect generation. PMID:28098140

  7. Fighting Corrosion

    NASA Technical Reports Server (NTRS)

    2004-01-01

    Reinforced concrete structures such as bridges, parking decks, and balconies are designed to have a service life of over 50 years. All too often, however, many structures fall short of this goal, requiring expensive repairs and protection work earlier than anticipated. The corrosion of reinforced steel within the concrete infrastructure is a major cause for this premature deterioration. Such corrosion is a particularly dangerous problem for the facilities at NASA s Kennedy Space Center. Located near the Atlantic Ocean in Florida, Kennedy is based in one of the most corrosive-prone areas in the world. In order to protect its launch support structures, highways, pipelines, and other steel-reinforced concrete structures, Kennedy engineers developed the Galvanic Liquid Applied Coating System. The system utilizes an inorganic coating material that slows or stops the corrosion of reinforced steel members inside concrete structures. Early tests determined that the coating meets the criteria of the National Association of Corrosion Engineers for complete protection of steel rebar embedded in concrete. Testing is being continued at the Kennedy's Materials Science Beach Corrosion Test Site.

  8. The Stress Corrosion Resistance and the Cryogenic Temperature Mechanical Behavior of 18-3 Mn (Nitronic 33) Stainless Steel Parent and Welded Material

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1976-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion results of 18-3 Mn (Nitronic 33)stainless steel, longitudinal and transverse, as received and as welded (TIG) material specimens manufactured from 0.063 inch thick sheet material, were described. The tensile test results indicate an increase in ultimate tensile and yield strengths with decreasing temperature. The elongation remained fairly constant to -200 F, but below that temperature the elongation decreased to less than 6.0% at liquid hydrogen temperature. The notched tensile strength (NTS) for the parent metal increased with decreasing temperature to liquid nitrogen temperature. Below -320 F the NTS decreased rapidly. The notched/unnotched (N/U) tensile ratio of the parent material specimens remained above 0.9 from ambient to -200 F, and decreased to approximately 0.65 and 0.62, respectively, for the longitudinal and transverse directions at liquid hydrogen temperature. After 180 days of testing, only those specimens exposed to the salt spray indicated pitting and some degradation of mechanical properties.

  9. Effects of temperature on stress corrosion cracking behavior of stainless steel and outer oxide distribution in cracks due to exposure to high-temperature water containing hydrogen peroxide

    NASA Astrophysics Data System (ADS)

    Nakano, Junichi; Sato, Tomonori; Kato, Chiaki; Yamamoto, Masahiro; Tsukada, Takashi; Kaji, Yoshiyuki

    2014-01-01

    Cracking growth tests were conducted in high-temperature water containing hydrogen peroxide (H2O2) at 561-423 K to evaluate the effects of H2O2 on stress corrosion cracking (SCC) of stainless steel (SS) at temperature lower than the boiling water reactor (BWR) operating temperature. Small compact tension (CT) specimens were prepared from thermally sensitized type 304 SS. Despite the observation of only a small portion intergranular SCC (IGSCC) near the side groove of the CT specimen at 561 K in high-temperature water containing 100 ppb H2O2, the IGSCC area expanded to the central region of the CT specimens at 423 and 453 K. Effects of H2O2 on SCC appeared intensely at temperature lower than the BWR operating temperature because of a reduction in the thermal decomposition of H2O2. To estimate the environment in the cracks, outer oxide distribution on the fracture surface and the fatigue pre-crack were examined by laser Raman spectroscopy and thermal equilibrium calculation was performed.

  10. Morphology of stress corrosion cracking due to exposure to high-temperature water containing hydrogen peroxide in stainless steel specimens with different crevice lengths

    NASA Astrophysics Data System (ADS)

    Nakano, Junichi; Sato, Tomonori; Kato, Chiaki; Yamamoto, Masahiro; Tsukada, Takashi; Kaji, Yoshiyuki

    2013-10-01

    Crack growth tests were performed in high-temperature water containing hydrogen peroxide (H2O2) to evaluate the relationships between the crevice structure and H2O2 on stress corrosion cracking (SCC) growth morphology of stainless steel (SS). Small compact tension (CT) specimens were prepared from thermally sensitized type 304 SS. 20-300 ppb H2O2 was injected into the high-temperature water at 561 K. Intergranular SCC (IGSCC) and transgranular SCC were observed near the side grooves and the central region of the original CT specimens, respectively. Chevron notches were removed from the CT specimens after fatigue pre-crack introduction. Owing to pre-crack shortening, the IGSCC area expanded to the central region of the CT specimens and increased with H2O2 concentration. The effects of H2O2 on SCC appeared intensely near the surfaces exposed to high levels of H2O2. Microanalysis and distribution examination of oxide layers were performed and the percentage of H2O2 remaining in the crack was calculated.

  11. Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1. [environmental tests of aluminum alloys, stainless steels, and titanium alloys

    NASA Technical Reports Server (NTRS)

    Sprowls, D. O.; Shumaker, M. B.; Walsh, J. D.; Coursen, J. W.

    1973-01-01

    Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

  12. A Qualitative Comparison of the C-Ring Test and the Jones Test as Standard Practice Test Methods for Studying Stress Corrosion Cracking in Ferritic Steels

    SciTech Connect

    Thomson, Jeffery K; Pawel, Steven J

    2015-01-01

    Creep-strength-enhanced-ferritic (CSEF) steels have been widely implemented as water wall alloy materials in the coal-fired power industry for many years. The stress corrosion cracking (SCC) behavior of this class of materials is currently of significant interest to the industry due to recent failures. To better understand the test methods used to characterize SCC behavior in the laboratory, three representative CSEF alloys (T23, T24, and T92) were subjected to two SCC test protocols: the Jones Test set forth in DIN 50915, and the C-ring SCC test set forth in ASTM G38-01. Samples were tested in either the as-received (normalized + tempered) condition or in the normalized condition (quenched from 1065 C). Samples were exposed to aerated water in one test case and de-aerated water in a second test case for a period of 7 days at 200 C. It was found that for both test protocols, the normalized condition with aerated water led to severe cracking for all three alloys, whereas no evidence of cracking was found for the other conditions.

  13. Evaluation of the propensity of replacements for halon 1301 to induce stress-corrosion cracking in alloys used in aircraft fire-suppressant storage and distribution systems

    NASA Astrophysics Data System (ADS)

    Stoudt, M. R.; Fink, J. L.; Ricker, R. E.

    1996-08-01

    The fire-suppressant agents halon 1301 and halon 1211 have both been determined to possess sufficient ozone layer depletion potential to warrant strict limitations on their production and use. The service conditions aboard jet aircraft subject engine fire-suppressant storage vessels to the agents for long durations at elevated temperatures and pressures. Stress-corrosion cracking (SCC) of the materials of the vessel wall and/or rupture disk assembly (agent release valve) could prevent proper operation. Therefore, the compatibility of potential replacements with the materials used in the fire-suppressant storage and distribution systems is a serious concern. An evaluation of the relative SCC propensity of 12 halon replacement candidates was conducted to enable the selection of three of these compounds for further study. The slow-strain-rate (SSR) tensile test was selected, and a statistical method was developed for ranking the relative susceptibility of each alloy in each agent from the SSR test results. The results revealed that most agents had little tendency to cause SCC, but that some agent/alloy combinations were undesirable. The statistical technique allowed relative comparison, ranking, and combination of these results with other types of tests for the identification of three agents suitable for development and evaluation as aircraft fire suppressants.

  14. Role of environmental variables on the stress corrosion cracking of sensitized AISI type 304 stainless steel (SS304) in thiosulfate solutions

    NASA Astrophysics Data System (ADS)

    Roychowdhury, S.; Ghosal, S. K.; de, P. K.

    2004-10-01

    The stress corrosion cracking (SCC) behavior of sensitized AISI type 304 stainless steel (SS304) has been studied in dilute thiosulfate solutions as a function of thiosulfate concentrations and applied potentials. The susceptibility to SCC was observed to increase with thiosulfate concentrations and applied potentials. The addition of boric acid produced the reverse effect. A critical potential was found to exist, below which no SCC took place. Potential fluctuations, as recorded in the tests under open circuit conditions, appeared to be correlated with crack initiation and propagation during SCC. Current fluctuations observed in the controlled potential tests also gave indications of crack nucleation; however, at higher applied potentials such fluctuations were absent. The formation and presence of martensite in the specimens seemed to have a minor role in the overall SCC process. The aggressiveness of the thiosulfate concentration was also an important factor in determining the degree of susceptibility to SCC. The results obtained in the slow strain rate tests under open circuit as well as under potential-controlled conditions suggested a film ruptureanodic dissolution type of mechanism operative during SCC of sensitized SS304 in thiosulfate solutions.

  15. The role of Hydrogen and Creep in Intergranular Stress Corrosion Cracking of Alloy 600 and Alloy 690 in PWR Primary Water Environments ? a Review

    SciTech Connect

    Rebak, R B; Hua, F H

    2004-07-12

    Intergranular attack (IGA) and intergranular stress corrosion cracking (IGSCC) of Alloy 600 in PWR steam generator environment has been extensively studied for over 30 years without rendering a clear understanding of the essential mechanisms. The lack of understanding of the IGSCC mechanism is due to a complex interaction of numerous variables such as microstructure, thermomechanical processing, strain rate, water chemistry and electrochemical potential. Hydrogen plays an important role in all these variables. The complexity, however, significantly hinders a clearer and more fundamental understanding of the mechanism of hydrogen in enhancing intergranular cracking via whatever mechanism. In this work, an attempt is made to review the role of hydrogen based on the current understanding of grain boundary structure and chemistry and intergranular fracture of nickel alloys, effect of hydrogen on electrochemical behavior of Alloy 600 and Alloy 690 (e.g. the passive film stability, polarization behavior and open-circuit potential) and effect of hydrogen on PWSCC behavior of Alloy 600 and Alloy 690. Mechanistic studies on the PWSCC are briefly reviewed. It is concluded that further studies on the role of hydrogen on intergranular cracking in both inert and primary side environments are needed. These studies should focus on the correlation of the results obtained at different laboratories by different methods on materials with different metallurgical and chemical parameters.

  16. Improving patient access and choice: Assisted Bibliotherapy for mild to moderate stress/anxiety in primary care.

    PubMed

    Reeves, T; Stace, J M

    2005-06-01

    Current traditional methods of mental healthcare service delivery, based on 'specialists' providing 'outpatient appointments' for formal therapy, are often inappropriate for the needs of patients in primary care. The estimated numbers of adults with mental health problems are immense, and it is this, combined with Department of Health initiatives aimed at improving choice and access, which make it essential that new ways of delivering services are explored. This trial examines the use of an assisted self-help treatment package for mild to moderate stress/anxiety [Assisted Bibliotherapy (AB)] with an adult clinical population referred by their general practitioner. Assisted Bibliotherapy is a brief intervention (8 weeks), with limited therapist contact (20-min sessions). Non-parametric statistical testing of scores from the Zung Anxiety Scale and the Clinical Outcomes in Routine Evaluation (CORE) questionnaire indicated positive results. There was significant improvement at post-treatment, which was maintained at 3 month follow-up. The results from this trial and a previous trial of AB by Kupshik & Fisher in 1999, indicate that it is an effective treatment which could be used as part of a stepped care approach to managing and treating stress/anxiety in primary care.

  17. The relative stress-corrosion-cracking susceptibility of candidate aluminum-lithium alloys for aerospace structural applications

    NASA Technical Reports Server (NTRS)

    Pizzo, P. P.

    1980-01-01

    The microstructure and tensile properties of two powder metallurgy processed aluminum-lithium alloys were determined. Strength properties of 480 MPa yield and 550 MPa ultimate tensile strength with 5% strain to fracture were attained. Very little reduction in area was observed and fracture characteristics were brittle. The magnesium bearing alloy exhibited the highest strength and ductility, but fracture was intergranular. Recrystallization and grain growth, as well as coarse grain boundary precipitation, occurred in Alloy 2. The fracture morphology of the two alloys differed. Alloy 1 fractured along a plane of maximum shear stress, while Alloy 2 fractured along a plane of maximum tensile stress. It is found that a fixed orientation relationship exists between the shear fracture plane and the rolling direction which suggests that the PM alloys are strongly textured.

  18. Corrosion and corrosion fatigue of airframe aluminum alloys

    NASA Technical Reports Server (NTRS)

    Chen, G. S.; Gao, M.; Harlow, D. G.; Wei, R. P.

    1994-01-01

    Localized corrosion and corrosion fatigue crack nucleation and growth are recognized as degradation mechanisms that effect the durability and integrity of commercial transport aircraft. Mechanically based understanding is needed to aid the development of effective methodologies for assessing durability and integrity of airframe components. As a part of the methodology development, experiments on pitting corrosion, and on corrosion fatigue crack nucleation and early growth from these pits were conducted. Pitting was found to be associated with constituent particles in the alloys and pit growth often involved coalescence of individual particle-nucleated pits, both laterally and in depth. Fatigue cracks typically nucleated from one of the larger pits that formed by a cluster of particles. The size of pit at which fatigue crack nucleates is a function of stress level and fatigue loading frequency. The experimental results are summarized, and their implications on service performance and life prediction are discussed.

  19. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    NASA Astrophysics Data System (ADS)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  20. Fretting corrosion of CoCrMo and Ti6Al4V interfaces.

    PubMed

    Swaminathan, Viswanathan; Gilbert, Jeremy L

    2012-08-01

    Mechanically assisted corrosion (fretting corrosion, tribocorrosion etc.,) of metallic biomaterials is a primary concern for numerous implant applications, particularly in the performance of highly-loaded medical devices. While the basic underlying concepts of fretting corrosion or tribocorrosion and fretting crevice corrosion are well known, there remains a need to develop an integrated systematic method for the analysis of fretting corrosion involving metal-on-metal contacts. Such a method can provide detailed and quantitative information on the processes present and explore variations in surfaces, alloys, voltages, loadings, motion and solution conditions. This study reports on development of a fretting corrosion test system and presents elements of an in-depth theoretical fretting corrosion model that incorporates both the mechanical and the electrochemical aspects of fretting corrosion. To demonstrate the capabilities of the new system and validate the proposed model, experiments were performed to understand the effect of applied normal load on fretting corrosion performance of Ti6Al4V/Ti6Al4V, CoCrMo/Ti6Al4V, and CoCrMo/CoCrMo material couples under potentiostatic conditions with a fixed starting surface roughness. The results of this study show that fretting corrosion is affected by material couples, normal load and the motion conditions at the interface. In particular, fretting currents and coefficient of friction (COF) vary with load and are higher for Ti6Al4V/Ti6Al4V couple reaching 3 mA/cm(2) and 0.63 at about 73 MPa nominal contact stress, respectively. Ti6Al4V coupled with CoCrMo displayed lower currents (0.6 mA/cm(2)) and COF (0.3), and the fretting corrosion behavior was comparable to CoCrMo/CoCrMo couple (1.2 mA/cm(2) and 0.3, respectively). Information on the mechanical energy dissipated at the interface, the sticking behavior, and the load dependence of the inter-asperity distance calculated using the model elucidated the influence of

  1. General Corrosion and Localized Corrosion of the Drip Shield

    SciTech Connect

    F. Hua

    2004-09-16

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

  2. Corrosion Studies of Wrought and Cast NASA-23 Alloy

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1997-01-01

    Corrosion studies were carried out for wrought and cast NASA-23 alloy using electrochemical methods. The scanning reference electrode technique (SRET), the polarization resistance technique (PR), and the electrochemical impedance spectroscopy (EIS) were employed. These studies corroborate the findings of stress corrosion studies performed earlier, in that the material is highly resistant to corrosion.

  3. Aspirin Has Limited Ability to Modulate Shear-Mediated Platelet Activation Associated with Elevated Shear Stress of Ventricular Assist Devices

    PubMed Central

    Valerio, Lorenzo; Tran, Phat L.; Sheriff, Jawaad; Brengle, William; Ghosh, Ram; Chiu, Wei-Che; Redaelli, Alberto; Fiore, Gianfranco B.; Pappalardo, Federico; Bluestein, Danny; Slepian, Marvin J.

    2016-01-01

    Continuous flow ventricular assist devices (cfVADs) while effective in advanced heart failure, remain plagued by thrombosis related to abnormal flows and elevated shear stress. To limit cfVAD thrombosis, patients utilize complex anti-thrombotic regimens built upon a foundation of aspirin (ASA). While much data exists on ASA as a modulator of biochemically-mediated platelet activation, limited data exists as to the efficacy of ASA as a means of limiting shear-mediated platelet activation, particularly under elevated shear stress common within cfVADs. We investigated the ability of ASA (20, 25 and 125 μM) to limit shear-mediated platelet activation under conditions of: 1) constant shear stress (30 dyne/cm2 and 70 dyne/cm2); 2) dynamic shear stress, and 3) initial high shear exposure (70 dyne/cm2) followed by low shear exposure – i.e. a platelet sensitization protocol, utilizing a hemodynamic shearing device providing uniform shear stress in vitro. The efficacy of ASA to limit platelet activation mediated via passage through a clinical cfVAD system (DeBakey Micromed) in vitro was also studied. ASA reduced platelet activation only under conditions of low shear stress (38% reduction compared to control, n = 10, p < 0.004), with minimal protection at higher shear stress and under dynamic conditions (n = 10, p > 0.5) with no limitation of platelet sensitization. ASA had limited ability (25.6% reduction in platelet activation rate) to modulate shear-mediated platelet activation induced via cfVAD passage. These findings, while performed under “deconstructed” non-clinical conditions by utilizing purified platelets alone in vitro, provide a potential contributory mechanistic explanation for the persistent thrombosis rates experienced clinically in cfVAD patients despite ASA therapy. An opportunity exists to develop enhanced pharmacologic strategies to limit shear-mediated platelet activation at elevated shear levels associated with mechanical circulatory support

  4. Assessment of the effects of surface preparation and coatings on the susceptibility of line pipe to stress-corrosion cracking

    SciTech Connect

    Beavers, J.A. )

    1992-02-24

    Objectives were to evaluate susceptibility of pipeline steel to SCC when coated with coal-tar enamel, fusion-bonded epoxy (FBE), and polyethylene tape coatings. The tests included standard cathodic disbondment tests, potential gradients beneath disbonded coatings, electrochemical measurements, and SCC tests. It was concluded that factors affecting relative SCC susceptibility of pipelines with different coatings are the disbonding resistance of the coating and the ability of the coating to pass cathodic protection (CP) current. FBE coated pipelines would be expected to exhibit good SCC resistance, since the FBE coating had high cathodic disbonding resistance and could pass CP current. Grit blasting at levels used at coating mills may be beneficial or detrimental to SCC susceptibility. Excellent correlation was found between th Almen strip deflection and change in SCC threshold stress. It appears to be beneficial to remove as much mill scale as possible, and a white surface finish probably should also be specified. 50 figs, 10 tabs.

  5. Low-stress silicon cladding made by pulsed-ion-assisted evaporation

    NASA Astrophysics Data System (ADS)

    Sheikh, David A.

    2015-09-01

    A low-stress, polishable, silicon (Si) cladding process for lightweight mirrors is presented. The cladding process is based on the thermal evaporation of silicon in the presence of low-energy argon ions. The process utilizes an ion bombardment technique whereby the coating stress of a silicon film is manipulated periodically from compressive to tensile in order to achieve a low net stress for the complete layer. A Si cladding with little intrinsic stress is desirable to minimize bending that would otherwise distort the figure of very lightweight mirrors. The process has yielded silicon claddings up to 100-microns thick, with less than 85 MPa of compressive stress. This polishable Si cladding was specifically designed for silicon carbide mirror substrates, however, it is also suitable for graphite composite, beryllium, and aluminum mirror substrates, which may be difficult or impossible to polish to sufficient mirror quality without a specialized coating.

  6. Corrosion profile in a gas sweetening plant

    SciTech Connect

    Case, R.; Viloria, A.; Luciani, B.

    1998-12-31

    A study was performed to assess the corrosion rate in a gas sweetening plant using electrochemical methods. The tests were performed by using samples of the amine in service. Coupons made of A-106 carbon steel were tested, as this material is typically used in most vessels. The variables studied included the actual temperature of different plant units at both rich and lean amine conditions, and the degree of CO{sub 2} saturation. The results show an increase of the uniform corrosion rate with temperature, which reflects the effect of heat stable salts in the corrosivity of the amine ovrrheated. Also, from the analysis of the potentiodynamic carves at different conditions, the risk for Alkaline Stress Corrosion Cracking (ASCC) was assessed. The association of this risk with actual plant conditions shows which vessels are susceptible to both amine corrosion and ASCC which allowed to develop a corrosion profile for both the lean and rich amine parts of the circuit,

  7. CORROSION INHIBITION

    DOEpatents

    Cartledge, G.H.

    1958-06-01

    The protection of ferrous metsls from the corrosive action of aqueous solutions is accomplished by the incorporation of small amounts of certain additive agents into the aqueous solutions. The method comprises providing a small concentration of technetium, in the form of pertechnetate ion, dissolved in the solution.

  8. Primary Water Stress Corrosion Cracks in Nickel Alloy Dissimilar Metal Welds: Detection and Sizing Using Established and Emerging Nondestructive Examination Techniques

    SciTech Connect

    Braatz, Brett G.; Cumblidge, Stephen E.; Doctor, Steven R.; Prokofiev, Iouri

    2012-12-31

    The U.S. Nuclear Regulatory Commission has established the Program to Assess the Reliability of Emerging Nondestructive Techniques (PARENT) as a follow-on to the international cooperative Program for the Inspection of Nickel Alloy Components (PINC). The goal of PINC was to evaluate the capabilities of various nondestructive evaluation (NDE) techniques to detect and characterize surface-breaking primary water stress corrosion cracks in dissimilar-metal welds (DMW) in bottom-mounted instrumentation (BMI) penetrations and small-bore (≈400-mm diameter) piping components. A series of international blind round-robin tests were conducted by commercial and university inspection teams. Results from these tests showed that a combination of conventional and phased-array ultrasound techniques provided the highest performance for flaw detection and depth sizing in dissimilar metal piping welds. The effective detection of flaws in BMIs by eddy current and ultrasound shows that it may be possible to reliably inspect these components in the field. The goal of PARENT is to continue the work begun in PINC and apply the lessons learned to a series of open and blind international round-robin tests that will be conducted on a new set of piping components including large-bore (≈900-mm diameter) DMWs, small-bore DMWs, and BMIs. Open round-robin testing will engage universities and industry worldwide to investigate the reliability of emerging NDE techniques to detect and accurately size flaws having a wide range of lengths, depths, orientations, and locations. Blind round-robin testing will invite testing organizations worldwide, whose inspectors and procedures are certified by the standards for the nuclear industry in their respective countries, to investigate the ability of established NDE techniques to detect and size flaws whose characteristics range from easy to very difficult to detect and size. This paper presents highlights of PINC and reports on the plans and progress for

  9. The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

    SciTech Connect

    Ruscak, M.; Chvatal, P.; Karnik, D.

    1997-04-01

    One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

  10. Motivation, Stress and Learning Support Assistants: An Examination of Staff Perceptions at a Rural Secondary School

    ERIC Educational Resources Information Center

    Hammett, Neil; Burton, Neil

    2005-01-01

    The context of this study is an "improving" 11?18 secondary school in a small English market town, where the role of Learning Support Assistants (LSAs) is being developed as prime supporters of the renewed emphasis on improving teaching and learning processes. National initiatives, including the teachers workload agreement and national…

  11. Combat Stress or Hemorrhage? Evidence for a Decision-Assist Algorithm for Remote Triage

    DTIC Science & Technology

    2008-07-01

    C. A. Rickards, K. L. Ryan, V. A. Convertino) and the Depart- ment of Health & Kinesiology , University of Texas at San Antonio, San Antonio, TX (W...75 th Ranger Regiment and Chief, Academic Division, Department of Combat Medic Training), LTC John McManus (Assistant Chief and EMS Fellowship

  12. Examining Stress in Graduate Assistants: Combining Qualitative and Quantitative Survey Methods

    ERIC Educational Resources Information Center

    Mazzola, Joseph J.; Walker, Erin J.; Shockley, Kristen M.; Spector, Paul E.

    2011-01-01

    The aim of this study was to employ qualitative and quantitative survey methods in a concurrent mixed model design to assess stressors and strains in graduate assistants. The stressors most frequently reported qualitatively were work overload, interpersonal conflict, and organizational constraints; the most frequently reported psychological…

  13. Corrosion and corrosion prevention in gas turbines

    NASA Technical Reports Server (NTRS)

    Mom, A. J. A.; Kolkman, H. J.

    1985-01-01

    The conditions governing the corrosion behavior in gas turbines are surveyed. Factors such as temperature, relative humidity, the presence of sulfur and nitrogen dioxide, and fuel quality are discussed. Electromechanical corrosion at relatively low temperature in compressors; oxidation; and hot corrosion (sulfidation) at high temperature in turbines are considered. Corrosion prevention by washing and rinsing, fueld additives, and corrosion resistant materials and coatings are reviewed.

  14. Oxidation products of Inconel alloys 600 and 690 in hydrogenated steam environments and their role in stress corrosion cracking

    NASA Astrophysics Data System (ADS)

    Ferguson, J. Bryce

    Inconel Alloys 600 and 690 are used extensively in components of Nuclear Pressurized Water Reactors (PWR) in the primary water loop which consists of H2 supersaturated steam. Alloy 600 has been found to crack intergranularly when exposed to primary water conditions. Alloy 690 was designed as a replacement and is generally regarded as immune to cracking. There is no consensus as to the mechanism which is responsible for cracking or the lack thereof in these alloys. In this work thermodynamic arguments for the stability of Ni and Cr compounds developed under pressurized water reactor environments ( PH2O and PH2 ) were experimentally tested. A mechanism is proposed to explain crack initiation and propagation alloy 600 along the grain boundaries where Cr2O3 has formed from the leaching of Cr from the matrix leaving behind a porous Ni-rich region. The mechanism is based on the thermodynamic potential for the transformation of a protective NiO surface layer into an amorphous non-protective Ni(OH)2 gel. This gel would also form along the grain boundaries and when hydrogenated steam reaches the porous Ni-rich regions. Crack initiation is then favored by tensile stressing of the grain boundary regions which can easily rupture the gelatinous film. The leaching of matrix Cr to form non-protective CrOOH gel at the crack tip followed by the exposure of fresh porous Ni to the environment also explains crack propagation in inconel alloy 600. The proposed crack initiation mechanism is not expected to occur in alloy 690 where a protective Cr2O 3 film covers the entire metal surface. However, crack propagation along the grain boundaries in alloy 600 and pre-cracked alloy 690 is expected to be active as hydroxide-forming reactions weaken the material at the grain boundaries.

  15. Molecular marker assisted gene stacking for biotic and abiotic stress resistance genes in an elite rice cultivar

    PubMed Central

    Das, Gitishree; Rao, G. J. N.

    2015-01-01

    Severe yield loss due to various biotic stresses like bacterial blight (BB), gall midge (insect) and Blast (disease) and abiotic stresses like submergence and salinity are a serious constraint to the rice productivity throughout the world. The most effective and reliable method of management of the stresses is the enhancement of host resistance, through an economical and environmentally friendly approach. Through the application of marker assisted selection (MAS) technique, the present study reports a successful pyramidization of genes/QTLs to confer resistance/tolerance to blast (Pi2, Pi9), gall Midge (Gm1, Gm4), submergence (Sub1), and salinity (Saltol) in a released rice variety CRMAS2621-7-1 as Improved Lalat which had already incorporated with three BB resistance genes xa5, xa13, and Xa21 to supplement the Xa4 gene present in Improved Lalat. The molecular analysis revealed clear polymorphism between the donor and recipient parents for all the markers that are tagged to the target traits. The conventional backcross breeding approach was followed till BC3F1 generation and starting from BC1F1 onwards, marker assisted selection was employed at each step to monitor the transfer of the target alleles with molecular markers. The different BC3F1s having the target genes/QTLs were inter crossed to generate hybrids with all 10 stress resistance/tolerance genes/QTLs into a single plant/line. Homozygous plants for resistance/tolerance genes in different combinations were recovered. The BC3F3 lines were characterized for their agronomic and quality traits and promising progeny lines were selected. The SSR based background selection was done. Most of the gene pyramid lines showed a high degree of similarity to the recurrent parent for both morphological, grain quality traits and in SSR based background selection. Out of all the gene pyramids tested, two lines had all the 10 resistance/tolerance genes and showed adequate levels of resistance/tolerance against the five target

  16. Corrosion Behavior of Friction Stir Welded High Strength Aluminum Alloys

    DTIC Science & Technology

    2002-01-18

    Angelo Guinasso, " Stress Corrosion Susceptibility in 7050 -T751 Aluminum Following Friction Stir Welding", Proc. First Friction Stir Welding Symposium...potential of the nugget. Susceptibility to stress corrosion cracking (SCC) was evaluated using the slow strain rate (SSR) method described in ASTM Standards...UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP015941 TITLE: Corrosion Behavior of Friction Stir Welded High Strength

  17. Aircraft Corrosion

    DTIC Science & Technology

    1981-08-01

    chlore mais dans une proportion semblable b cells d’une eau de vil)e ; - lea solides, d’aprbs lea analyses chimique et criatallographique, paraissaiont...IATA member airlines at $100 million based on 1976 operations. Thus the numbers are large, but detailed analyses on specific aircraft types, in known...demonstrate this in any quantitative way with accurate figures. Better information is required on the cost of corrosion, together with analyses of the

  18. Shadow corrosion

    NASA Astrophysics Data System (ADS)

    Ramasubramanian, N.

    2004-07-01

    An electrochemical mechanism, based on energetically favored complimentary reduction and oxidation reactions, operating in conjunction with radiolysis is proposed for explaining the shadow corrosion phenomenon observed under BWR conditions. The electrochemical reaction on platinum and nickel alloys (Inconel and X-750) is the oxidation of H 2O 2 to produce a localized enhancement in the concentrations of HO 2 and O 2. Energy level of the conduction band of ZrO 2 matches well with that for the reduction of HO 2 and O 2 regenerating H 2O 2. This reduction of the powerful oxidants, stimulates electron emission in ZrO 2 which then is balanced by increased oxidation of zirconium to generate additional electrons and hence also anion vacancies. A coupling between Zircaloy and platinum or nickel alloy is provided by H + transport, the source for initiating shadow corrosion, to Zircaloy-2 (Zircaloy-2 negative relative to platinum or the nickel alloy) in the gap between the materials. An enhanced localized corrosion of Zircaloy-2 occurs, its incidence dependent upon the transport of HO 2, O 2, H + and H 2O 2 in the coolant in the gap.

  19. Residual stresses and durability in cold drawn eutectoid steel wires

    NASA Astrophysics Data System (ADS)

    Atienza, J. M.; Elices, M.; Ruiz-Hervias, J.; Caballero, L.; Valiente, A.

    2007-04-01

    Prestressing steel wires have excellent mechanical properties but there is a need to improve their durability in aggressive environments. In this work, the influence of residual stresses on the environmentally assisted cracking of these wires is studied. A good correlation has been found between residual stresses at the surface of the wires and the time to rupture during stress corrosion test proposed by the International Federation of Prestressing. Wires with the same microstructure, surface quality and mechanical properties show very different behaviour in aggressive environments depending on their residual stress state. Research shows that environmentally assisted cracking can be improved significantly by acting on the surface residual stresses produced by wire drawing. In addition, in this study a post-drawing treatment to generate compressive residual stresses at the surface of the wires is proposed.

  20. SSR marker-assisted screening of commercial tomato genotypes under salt stress

    PubMed Central

    Gharsallah, Charfeddine; Ben Abdelkrim, Ahmed; Fakhfakh, Hatem; Salhi-Hannachi, Amel; Gorsane, Faten

    2016-01-01

    Salt stress was applied to tomato commercial genotypes to study adverse effects on their phenotypic traits. Three were saline tolerant (San Miguel, Romelia and Llanero), two were mildly tolerant (Perfect peel HF1 and Heinz 1350) whereas the remaining were sensitive. Genotyping cultivars using 19 polymorphic SSRs out of 25 tested produced a total of 70 alleles with an average of 3.68 alleles per locus and PIC values ranging from 0.22 (SSR 26, 92, 66 and TG35) to 0.82 (SSR 356). Principal component analysis (PCA) showed two contrasting panels discriminating tolerant and sensitive groups and one panel with scattered genotypes. STRUCTURE analysis clustered genotypes within three groups in accordance with their salt stress behavior. The success of tomato salt-tolerance breeding programs can be enhanced through molecular characterization of diversity within commercial cultivars that adapt differently to stress conditions. To this end, we combined phenotypes and SSR marker-genotypes to seek sources of salt tolerance that might be tomato species-specific. We integrated and represented genotype-phenotype associations from multiple loci into a multi-layer network representation. It is a systemic view linking discriminating genotypes to salt stress phenotypes, which may guide strategies for the introgression of valuable traits in target tomato varieties to overcome salinity. PMID:28163598