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Sample records for atmospheric fluidized-bed coal

  1. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  2. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  3. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  4. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-05-01

    During this first quarter, a lab-scale water-cooled pulse combustor was designed, fabricated, and integrated with old pilot-scale PAFBC test systems. Characterization tests on this pulse combustor firing different kinds of fuel -- natural gas, pulverized coal and fine coal -- were conducted (without fluidized bed operation) for the purpose of finalizing PAFBC full-scale design. Steady-state tests were performed. Heat transfer performance and combustion efficiency of a coal-fired pulse combustor were evaluated.

  5. Atmospheric fluidized-bed combustion (AFBC) co-firing of coal and hospital waste. Environmental Assessment

    SciTech Connect

    Not Available

    1993-02-01

    The proposed project involves co-firing of coal and medical waste (including infectious medical waste) in an atmospheric fluidized-bed combustor (AFBC) to safely dispose of medical waste and produce steam for hospital needs. Combustion at the design temperature and residence time (duration) in the AFBC has been proven to render infectious medical waste free of disease producing organisms. The project would be located at the Veterans Affairs (VA) Medical Center in Lebanon, Pennsylvania. The estimated cost of the proposed AFBC facility is nearly $4 million. It would be jointly funded by DOE, Veterans Affairs, and Donlee Technologies, Inc., of York, Pennsylvania, under a cooperative agreement between DOE and Donlee. Under the terms of this agreement, $3.708 million in cost-shared financial assistance would be jointly provided by DOE and the Veterans Affairs (50/50), with $278,000 provided by Donlee. The purposes of the proposed project are to: (1) provide the VA Medical Center and the Good Samaritan Hospital (GSH), also of Lebanon, Pennsylvania, with a solution for disposal of their medical waste; and (2) demonstrate that a new coal-burning technology can safely incinerate infectious medical waste, produce steam to meet hospital needs, and comply with environmental regulations.

  6. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  7. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  8. Pulsed atmospheric fluidized bed combustor apparatus

    DOEpatents

    Mansour, Momtaz N.

    1993-10-26

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g., organic and medical waste, drying materials, heating air, calcining and the like.

  9. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, J.Y.; Cha, C.Y.; Merriam, N.W.

    1992-12-15

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyses the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step. 9 figs.

  10. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, Jer Y.; Cha, Chang Y.; Merriam, Norman W.

    1992-01-01

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

  11. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  12. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Keith, Raymond E.

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  13. Gas distributor for fluidized bed coal gasifier

    DOEpatents

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  14. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  15. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C.; DaPrato, Philip L.; Gouker, Toby R.; Knoer, Peter

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  16. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  17. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  18. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  19. Simulation of fluidized bed coal combustors

    NASA Technical Reports Server (NTRS)

    Rajan, R.

    1979-01-01

    The many deficiencies of previous work on simulation of fluidized bed combustion (FBC) processes are presented. An attempt is made to reduce these deficiencies, and to formulate a comprehensive FBC model taking into account the following elements: (1) devolatilization of coal and the subsequent combustion of volatiles and residual char; (2) sulfur dioxide capture by limestone; (3) NOx release and reduction of NOx by char; (4) attrition and elutriation of char and limestone; (5) bubble hydrodynamics; (6) solids mixing; (7) heat transfer between gas and solid, and solid and heat exchange surfaces; and (8) freeboard reactions.

  20. Pulsed atmospheric fluidized bed combustion. Technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  1. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  2. Pulsed atmospheric fluidized bed combustor apparatus and process

    DOEpatents

    Mansour, Momtaz N.

    1992-01-01

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g. organic and medical waste, drying, calcining and the like.

  3. Pulsed atmospheric fluidized-bed combustor development. Environmental Assessment

    SciTech Connect

    Not Available

    1992-05-01

    Pulsed atmospheric fluidized-bed combustion (PAFBC) is a unique and innovative coal-fueled technology that has the potential to meet these conditions and provide heat and/or process steam to small industrial, commercial, institutional and residential complexes. The potential of Pulse Atmospheric Fluidized Bed Combustion (PAFBC) technology has been amply demonstrated under the sponsorship of a previous DOE/METC contract (DE-AC21-88MC25069). The environmental performance of a coal-fired laboratory-scale system (1.5 million British Thermal Units per hour) (MMBtu/hr) significantly surpassed that of conventional bubbling and circulating fluidized-bed combustion units (see Table 1 for performance comparison). Prompted by these encouraging results in combustion, sulfur capture, emissions control, and enhanced heat transfer, Island Creek Coal Company (ICC) and Baltimore Thermal Energy Corporation expressed interest in the technology and offered to participate by providing host sites for field testing. EA`s have been submitted independently for each of these field test sites. This submission addresses the preliminary testing of the PAFBC unit at Manufacturing and Technology Conversion International`s (MTCI) Baltimore, MD facility.

  4. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    1998-03-01

    ThermoChem, under contract to the Department of Energy, conducted extensive research, development and demonstration work on a Pulsed Atmospheric Fluidized Bed Combustor (PAFBC) to confirm that advanced technology can meet these performance objectives. The ThermoChem/MTCI PAFBC system integrates a pulse combustor with an atmospheric bubbling-bed type fluidized bed combustor (BFBC) In this modular configuration, the pulse combustor burns the fuel fines (typically less than 30 sieve or 600 microns) and the fluidized bed combusts the coarse fuel particles. Since the ThermoChem/MTCI PAFBC employs both the pulse combustor and the AFBC technologies, it can handle the full-size range of coarse and fines. The oscillating flow field in the pulse combustor provides for high interphase and intraparticle mass transfer rates. Therefore, the fuel fines essentially burn under kinetic control. Due to the reasonably high temperature (>1093 C but less than the temperature for ash fusion to prevent slagging), combustion of fuel fines is substantially complete at the exit of the pulse combustor. The additional residence time of 1 to 2 seconds in the freeboard of the PAFBC unit then ensures high carbon conversion and, in turn, high combustion efficiency. A laboratory unit was successfully designed, constructed and tested for over 600 hours to confirm that the PAFBC technology could meet the performance objectives. Subsequently, a 50,000 lb/hr PAFBC demonstration steam boiler was designed, constructed and tested at Clemson University in Clemson, South Carolina. This Final Report presents the detailed results of this extensive and successful PAFBC research, development and demonstration project.

  5. Coal-feeding mechanism for a fluidized bed combustion chamber

    SciTech Connect

    Gall, R. L.

    1981-06-02

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, E.G. Coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  6. Coal-feeding mechanism for a fluidized bed combustion chamber

    DOEpatents

    Gall, Robert L.

    1981-01-01

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  7. Fluidized bed combustor and coal gun-tube assembly therefor

    DOEpatents

    Hosek, William S.; Garruto, Edward J.

    1984-01-01

    A coal supply gun assembly for a fluidized bed combustor which includes heat exchange elements extending above the bed's distributor plate assembly and in which the gun's nozzles are disposed relative to the heat exchange elements to only discharge granular coal material between adjacent heat exchange elements and in a path which is substantially equidistant from adjacent heat exchange elements.

  8. Metallic species derived from fluidized bed coal combustion. [59 references

    SciTech Connect

    Natusch, D.F.S.; Taylor, D.R.

    1980-01-01

    Samples of fly ash generated by the combustion of Montana Rosebud coal in an experimental 18 inch fluidized bed combustor were collected. The use of a heated cascade impactor permitted collection of size fractionated material that avoided condensation of volatile gases on the particles. Elemental concentration trends were determined as a function of size and temperature and the results compared to published reports for conventional power plants. The behavior of trace metals appears to be substantially different in the two systems due to lower operating temperatures and the addition of limestone to the fluidized bed. Corrosion of the impactor plates was observed at the highest temperature and lowest limestone feed rate sampled during the study. Data from the elemental concentration and leaching studies suggest that corrosion is most likely due to reactions involving sodium sulfate. However, it is concluded that corrosion is less of a potential problem in fluidized-bed systems than in conventional coal-fired systems.

  9. Fluidized-bed combustion reduces atmospheric pollutants

    NASA Technical Reports Server (NTRS)

    Jonke, A. A.

    1972-01-01

    Method of reducing sulfur and nitrogen oxides released during combustion of fossil fuels is described. Fuel is burned in fluidized bed of solids with simultaneous feeding of crushed or pulverized limestone to control emission. Process also offers high heat transfer rates and efficient contacting for gas-solid reactions.

  10. Inclined fluidized bed system for drying fine coal

    DOEpatents

    Cha, Chang Y.; Merriam, Norman W.; Boysen, John E.

    1992-02-11

    Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

  11. Experimental study on coal multi-generation in dual fluidized beds

    NASA Astrophysics Data System (ADS)

    Fan, Xiaoxu; Lu, Qinggang; Na, Yongjie; Liu, Qi

    2007-08-01

    An atmospheric test system of dual fluidized beds for coal multi-generation was built. One bubbling fluidized bed is for gasification and a circulating fluidized bed for combustion. The two beds are combined with two valves: one valve to send high temperature ash from combustion bed to the gasification bed and another valve to send char and ash from gasification bed to combustion bed. Experiments on Shenhua coal multi-generation were made at temperatures from 1112 K to 1191 K in the dual fluidized beds. The temperatures of the combustor are stable and the char combustion efficiency is about 98%. Increasing air/coal ratio to the fluidized bed leads to the increase of temperature and gasification efficiency. The maximum gasification efficiency is 36.7% and the calorific value of fuel gas is 10.7 MJ/Nm3. The tar yield in this work is 1.5%, much lower than that of pyrolysis. Carbon conversion efficiency to fuel gas and flue gas is about 90%.

  12. Nucla circulating atmospheric fluidized bed demonstration project. Final report

    SciTech Connect

    Not Available

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  13. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  14. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  15. Planning, construction and operation of the 35 MW sub th-test facility Flingern for firing bituminous coal in an atmospheric fluidized bed furnace

    NASA Astrophysics Data System (ADS)

    Krischke, H. G.; Chalupnik, R. W.; Masuch, H. P.

    1982-11-01

    Clean combustion of high ash and high sulfur coal with the boiler, retrofitted from traveling grate stoker to FBC was demonstrated. Within 4,200 operating hours 14,500 t of bituminous coal ranking from high grade to low grade were fired, generating 105,000 t of steam at 17 bar and 400 C. During the 18 month test operation important knowledge concerning process and systems to burn coal in the fluidized bed were gained. The technical feasibility in industrial scale was demonstrated.

  16. Fluidized-bed bioreactor system for the microbial solubilization of coal

    DOEpatents

    Scott, C.D.; Strandberg, G.W.

    1987-09-14

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor. 2 figs.

  17. Fluidized-bed bioreactor process for the microbial solubiliztion of coal

    DOEpatents

    Scott, Charles D.; Strandberg, Gerald W.

    1989-01-01

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor.

  18. Physicochemical characterizations of limestone for fluidized-bed coal combustion

    SciTech Connect

    Fuller, E.L. Jr.; Yoos, T.R. III; Walia, D.S.

    1981-05-01

    This study is an investigation of the physicochemical characteristics of three limestone samples, Quincy limestone (-20 + 60), Franklin limestone (-12 + 30), and Franklin limestone (-6 + 16), currently being tested at Oak Ridge National Laboratory for use in a fluidized-bed coal combustion unit. By correlating the chemistry, mineralogy, and surface area of these samples with empirical data obtained at Argonne National Laboratory, the sulfur capture ability and performance of these limestones can be loosely predicted. X-ray fluorescence and neutron activation analysis revealed a very high calcium content and very low concentrations of other elements in the three samples. X-ray diffraction patterns and petrographic examination of the limestone grains detected essentially no dolomite in the Quincy limestone or the fine Franklin limestone samples. The coarse Franklin limestone sample showed dolomite to be present in varying amounts up to maximum of 2.75%. Limited surface chemistry investigations of the samples were undertaken. Limestone and dolostone resources of the Tennessee Valley Authority region are widespread and abundant, and judged sufficient to meet industrial demand for many years. No problems are anticipated in securing limestone or dolostone supplies for a commercial fluidized-bed combustion plant in the Tennessee Valley Authority region. Transportation facilities and costs for limestone or dolostone will influence the siting of such a commercial fluidized-bed combustion plant. The most promising location in the Tennessee Valley Authority region at this time is Paducah, Kentucky.

  19. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1990 Annual report

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  20. Desulfurization of Coal in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Maddury, R.; Kalvinskas, J.

    1985-01-01

    Experimental dry chemical process for removing sulfur from coal-and thereby reducing harmful sulfur emissions from coal-fired electric powerplants-promises more economical and effective than older wet chemical processes. New process faster, requires smaller amounts of chemical reagents, and produces no liquid effluents, which poses disposal problem.

  1. The research on the fragmentation of coal particles in a fluidized bed

    SciTech Connect

    Zhang, H.; Heidbrink, J.; Cen, K.; Ni, M.; Yan, J.

    1995-12-31

    This paper reports the determination of fragmentation of coal particles in a fluidized bed, and the quantitative index put forward to describe the fragmentation of coal particles in the fluidized bed. The influences of a variety of factors such as bed temperature, the time the coal stays in the fluidized bed, size of coal, coal rank and fluidizing medium on the index of the fragmentation of coal were studied at Zhejiang University. From the research results, one can draw a conclusion: the fragmentation of coal particles has different characteristics for varieties of coal ranks, and the main reasons for the fragmentation of coal particles are the first class fragmentation and the heat stress.

  2. Characterization of fuels for atmospheric fluidized bed combustion

    SciTech Connect

    Daw, C.S. ); Rowley, D.R.; Perna, M.A. . Research Center); Stallings, J.W. ); Divilio, R.J. )

    1990-01-01

    The Electric Power Research Institute (EPRI) has sponsored a fuels characterization program for the past several years with the intention of assisting utilities and boiler manufacturers in evaluating fuel quality impact on atmospheric fluidized bed combustion (AFBC) performance. The goal has been to provide an improved framework for making fuel switching decisions and consolidating operating experience. Results from this program include a set of bench-scale testing procedures, a fuel characterization data base, and a performance simulation model that links fuel characteristics to combustion performance. This paper reviews the major results of the fuels characterization program. The testing procedures, data base, and performance simulation models are briefly described and their application illustrated with examples. Performance predictions for the B W 1-ft{sup 2} bench-scale AFBC and the Tennessee Valley Authority (TVA) 20 MW(e) AFBC Pilot Plant are compared with actual test data. The relationship of coal rank to combustion is discussed. 11 refs., 12 figs., 5 tabs.

  3. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. Annual report, 1988

    SciTech Connect

    Not Available

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association`s NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  4. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association's Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

  5. Testing of Illinois coal in a circulating fluidized bed

    SciTech Connect

    Flynn, T.J.; Hooper, M.P.; Ilan, R. . Research Center)

    1990-01-01

    Illinois No. 6 mine-run coal, washed coal, and coal-cleaning waste by-products from a Murdock, Illinois, mine were tested in a 30-foot-tall, small-scale (1 million-Btu/hr), circulating, fluidized-bed combustor (CFBC) located at the Babcock Wilcox Alliance (B W) (Ohio) Research Center. The goal of the project was to promote the use of Illinois coal by demonstrating that the three fuels could be combusted efficiently and in an environmentally acceptable manner. The ability to burn mine-run coal could justify eliminating the coal-cleaning step for new CFBC units. A positive demonstration with the cleaning-waste by-products would reduce the cost for fuel for all users of Illinois washed coal by reducing waste disposal costs. In addition, the existing stockpiles of coal wastes could be removed. The project was co-funded by the Illinois Center for Research on Sulfur in Coal, the Electric Power Research Institute (EPRI), and B W. The combustion efficiencies of all three fuels were similar to efficiencies obtained with other bituminous coals tested on the unit. All three fuels could be combusted with acceptable CO, SO{sub 2}, and NO{sub x} emissions. The agglomeration that occurred with the mine-run coal was alleviated by increasing the bed drain rate and utilizing periodic bed dumps to remove small agglomerates. 7 figs., 7 tabs.

  6. Sorbent performance in fluidized-bed coal combustion

    SciTech Connect

    Haji Sulaiman, M.Z.

    1988-01-01

    The sulfation behavior of natural limestones and dolomites has been assessed using a bench scale fluidized bed reactor under conditions which are applicable to bubbling atmospheric fluidized bed condition. By increasing the temperature or reducing the CO{sub 2} partial pressure in the calcining gas, both precalcined and uncalcined sorbents exhibited relatively similar behavior on sulfation. Under these conditions calcination was relatively fast and therefore did not influence the overall sulfation process. When preparing precalcined sorbents, their reactivities towards SO{sub 2} depended on the calcining conditions, in particular on the CO{sub 2} concentration in the calcining gas and the calcining temperature. The apparent effects of calcining conditions on the subsequent sulfation behavior were directly related to the physical structure of the solid, which changes as a consequence of sintering. For a particular sorbent there is an optimum pore size beyond which the sulfur uptake begins to decrease. The low sulfur uptake at high temperatures was due to early pore blockage which restricted the transport of SO{sub 2} into the particle. Higher calcium utilization was achieved using impure limestones. When distributed uniformly within the particles, impurities dilute the CaO concentration and help to delay pore blockage upon reaction with SO{sub 2}. In the sulfation of uncalcined sorbents, the presence of impurities will increase the overall rate of calcination. In addition, some impurities will affect the sintering process and ultimately produce a favorable solid structure for sulfation. It can be concluded that the chemical composition of a sorbent should be considered in addition to its physical properties in selecting suitable candidates for reducing SO{sub 2} emissions from fluidized bed combustion.

  7. Process simulation of a circulating fluidized bed coal combustor

    SciTech Connect

    Legros, R.; Sotudeh-Gharebaagh, R.; Paris, J.; Chaouki, J.; Preto, F.

    1995-12-31

    The focus of this work is the development of a process simulator for a Circulating Fluidized Bed coal Combustor (CFBC). The development of a simple comprehensive model for coal combustion in a CFBC is based on existing work reported in the literature. The model combines the hydrodynamic features of a CFBC riser with the different reaction steps involved during coal combustion, including the sulphur capture by limestone particles. The commercial process simulation program ASPEN PLUS was chosen as a framework for the development of the CFBC process simulator. ASPEN PLUS has been widely accepted in the chemical industry as a design tool because of its ability to simulate various chemical processes, including power generation cycles. In ASPEN PLUS, several ideal chemical reactor models involving solids are available for simulation purposes. The CFBC process simulator is constructed using several ASPEN PLUS unit operation blocks. The information required for each block is obtained from the combustion and hydrodynamic models, which are inserted into the simulation flowsheet as subroutines or internal programs. The resulting CFBC process simulator is used to predict the performance of the CFBC pilot plant at Energy Research laboratories, CANMET in Ottawa.

  8. Coal and biomass co-combustion on fluidized bed: Comparison of circulating and bubbling fluidized bed technologies

    SciTech Connect

    Armesto, L.; Cabanillas, A.; Bahillo, A.; Segovia, J.J.; Escalada, R.; Martinez, J.M.; Carrasco, J.E.

    1997-12-31

    The main objective of the proposed paper is to demonstrate the technical feasibility of fluidized bed as a clean technology for the combustion of low grade coal/biomass blends. The raw materials used as fuels in the tests are different blends of the following materials: refuse coal with a heating value of 3,658 kJ/kg (LHV, db) and 79.65% ash content; low grade coal--lignite with a heating value of 19952 kJ/kg (LHV, db), a sulfur content of 10.32% (db) and 23.70% ash content; and biomass--forestry wastes from wood cleaning whose heating value is 19555 kJ/kg (LHV, db). An absorbent, limestone, has been used for reducing sulfur emissions. Co-combustion tests, at the pilot plant level, have been carried out by using two fluidized bed technologies, circulating and bubbling. The object of this paper is to study, in an energy and emission point of view, the clean and efficient use of these resources. The paper collects, analyses and compares combustion test data.

  9. Sulfur capture in an atmospheric fluidized-bed combustor

    SciTech Connect

    Baars, D.M.; Hunter, C.A.; Keitelman, E.N.

    1981-06-01

    Sulfur capture in an atmospheric fluidized-bed combustor (AFBC) both with and without recycle of fines elutriated from the bed was studied. Two empirical correlations, one by Babcock and Wilcox and the other by Westinghouse, correlate sulfur capture as a function of the calcium-to-sulfur mole ratio and gas residence time. Both correlations fit the experimental no-recycle results quite well. Of the limestones tested with no recycle, Vulcan Materials exhibits the best sulfur-capture performance. Data collected with Reed limestone indicates that recycle improves sulfur-capture compared with once-through performance. However, there is a decreasing effect on sulfur capture as the recycle rate is increased to large values. At 90% sulfur capture, the fractional reduction of fresh limestone feed attributable to recycle is 24 to 35% over a gas-residence time range of 0.7 to 0.4 s.

  10. Release of nitrogen precursors from coal and biomass residues in a bubbling fluidized bed

    SciTech Connect

    P. Abelha; I. Gulyurtlu; I. Cabrita

    2008-01-15

    This work was undertaken with the aim of quantifying the relative amounts of NH{sub 3} and HCN released from different residues during their devolatilization under fluidized bed conditions. The results were compared with data collected for bituminous coals of different origin. The relation between amounts of HCN and NH{sub 3} released and the levels of NOX and N{sub 2}O formed during cocombustion was also addressed. The partitioning of nitrogen between volatiles and char was also quantified. The pyrolysis studies were undertaken in a small fluidized bed reactor of 80 mm of ID and 500 mm high using an inert atmosphere (N{sub 2}). The HCN and NH{sub 3} were quantified by bubbling the pyrolysis gases in absorbing solutions which were subsequently analyzed with selective electrodes. The combustion studies were carried out on a pilot installation. The fluidized bed combustor is square in cross section with each side being 300 mm long. There is secondary air supply to the freeboard at different heights to deal with high volatile fuels as almost all waste materials are. The temperatures in the bed and in the freeboard and that of the flue gases leaving the reactor were continuously monitored. The results obtained suggest that, while coal releases nitrogen mostly as HCN, residues like RDF and sewage sludge give out fuel-N in greater quantities as NH{sub 3}. Residues at fluidized bed combustion (FBC) temperatures release more than 80% of the fuel-N with the volatiles. The NH{sub 3} evolved during pyrolysis acted as a reducing agent on NOX emissions. The presence of calcium significantly reduces the emission of N{sub 2}O probably by interfering with HCN chemistry. With high amounts of residues in the fuel mixture, the relative importance of char on the nitrogen chemistry substantially decreases. By using cocombustion, it is possible to reduce fuel-N conversion to NOX and N{sub 2}O, by tuning the amounts of coal and residue in the mixture. 29 refs., 18 figs., 3 tabs.

  11. Atmospheric fluidized bed combustion for small scale market sectors. Final report

    SciTech Connect

    Ashworth, R.A.; Plessinger, D.A.; Sommer, T.M.; Keener, H.M.; Webner, R.L.

    1997-03-31

    The objective of this project was to demonstrate and promote the commercialization of coal-fired atmospheric fluidized bed combustion (AFBC) systems, with limestone addition for SO{sub 2} emissions control and a baghouse for particulate emissions control. This AFBC system was targeted for small scale industrial-commercial-institutional space and process heat applications. A cost effective and environmentally acceptable AFBC technology in this size range would displace a considerable amount of gas/oil with coal while resulting in significant total cost savings to the owner/operators. In the Proof-of-Concept Phase, a 2.2 x 10{sup 6} Btu/hr unit was installed and successfully operated at Cedar Lane Farms (CLF), a commercial nursery in Ohio. The heat from the fluidized bed was used to heat hot water which was recirculated through greenhouses for cool weather heating. The system was designed to be fully automated with minimal operator attention required. The AFBC system installed at CLF was an improved design that incorporated flyash/sorbent reinjection and an underbed feed system to improve limestone utilization. With these additions it was possible to lower the Ca/S ratio from {approximately} 3.0 to 2.0, and still maintain an SO{sub 2} emissions level of 1.2 lb/10{sup 6} Btu when burning the same high sulfur Ohio coal tested at OARDC.

  12. Development of a simple fluidized-bed coal combustion model for the assessment of a pressurized fluidized-bed combustion system for electrical power generation

    SciTech Connect

    Saxena, S.C.; Turek, D.G.

    1980-07-01

    This report summarizes the state-of-the-art in the mathematical modeling of fluidized-bed coal combustors with the goal of evolving a general framework which will be appropriate for developing a system model for the fluidized-bed coal combustion and power generation technology. Consequently, no attempt is made to generate a functional model, but instead a very simple model is proposed as a first step. The model considers all the essential ingredients of coal combustion and sulfur absorption in fluidized-bed reactors. These are coal devolatilization, char combustion in a bed of dolomite or calcium carbonate, sulfur retention in the fluidized-bed elutriation from the bed, and heat removal by cooling tubes imbedded in the bed. The model is presented and a numerical scheme is proposed which will permit the calculation of bed temperature, coal combustion efficiency, sulfur retention, flue gas composition, and overflow from the bed. Numerical results are presented in which the dependence of the various combustion and operating parameters is examined.

  13. Characteristics of Pyrolytic Topping in Fluidized Bed for Different Volatile Coals

    NASA Astrophysics Data System (ADS)

    Xiong, R.; Dong, L.; Xu, G. W.

    Coal is generally combusted or gasified directly to destroy completely the chemical structures, such as aromatic rings containing in volatile coals including bituminite and lignite. Coal topping refers to a process that extracts chemicals with aromatic rings from such volatile coals in advance of combustion or gasification and thereby takes advantage of the value of coal as a kind of chemical structure resource. CFB boiler is the coal utilization facility that can be easily retrofitted to implement coal topping. A critical issue for performing coal topping is the choice of the pyrolytic reactor that can be different types. The present study concerns fluidized bed reactor that has rarely been tested for use in coal topping. Two different types of coals, one being Xiaolongtan (XLT) lignite and the other Shanxi (SX) bituminous, were tested to clarify the yield and composition of pyrolysis liquid and gas under conditions simulating actual operations. The results showed that XLT lignite coals had the maximum tar yield in 823-873K and SX bituminite realized its highest tar yield in 873-923K. Overall, lignite produced lower tar yield than bituminous coal. The pyrolysis gas from lignite coals contained more CO and CO2 and less CH4, H2 and C2+C3 (C2H4, C2H6, C3H6, C3H8) components comparing to that from bituminous coal. TG-FTIR analysis of tars demonstrated that for different coals there are different amounts of typical chemical species. Using coal ash of CFB boiler, instead of quartz sand, as the fluidized particles decreased the yields of both tar and gas for all the tested coals. Besides, pyrolysis in a reaction atmosphere simulating the pyrolysis gas (instead of N2) resulted also in higher production of pyrolysis liquid.

  14. Fluidized-bed combustion

    SciTech Connect

    Botros, P E

    1990-04-01

    This report describes the activities of the Morgantown Energy Technology Center's research and development program in fluidized-bed combustion from October 1, 1987, to September 30, 1989. The Department of Energy program involves atmospheric and pressurized systems. Demonstrations of industrial-scale atmospheric systems are being completed, and smaller boilers are being explored. These systems include vortex, multi-solid, spouted, dual-sided, air-cooled, pulsed, and waste-fired fluidized-beds. Combustion of low-rank coal, components, and erosion are being studied. In pressurized combustion, first-generation, combined-cycle power plants are being tested, and second-generation, advanced-cycle systems are being designed and cost evaluated. Research in coal devolatilization, metal wastage, tube corrosion, and fluidization also supports this area. 52 refs., 24 figs., 3 tabs.

  15. Fuel and ash characterization of Indian coal for their suitability in fluidized bed combustions

    SciTech Connect

    Palit, A.; Mandal, P.K.

    1995-12-31

    The fluidized bed combustion (FBC) technology is now fully recognized and units with high capacity are in operation the world over. In the Indian context, now is the time to exploit the fluidized bed technology for electric power generation, which may nurture the poor grade Indian coal in a better way as compared to that of pulverized fuel fired system. The present paper deals with Indian coals and ash characterization and the effect of various coal properties on combustion in a fluidized bed like moisture, mineral/ash content, volatile matter, maceral structure (petrographic properties), swelling/caking index, ash properties including ash fusion temperature, etc. and their critical discussion based on experimental investigations with Indian coals and also their suitability in FBC. In addition, the experience with a 10 MW FBC unit in India with problems and parameters, some experimental investigations on suitability of Lalmatia coal (Rajmahal coal field) in fluidized bed combustion and pollutant formations vis-a-vis control (NOx, SOx, etc.) have also been discussed.

  16. A model of coal particle drying in fluidized bed combustion reactor

    SciTech Connect

    Komatina, M.; Manovic, V.; Saljnikov, A.

    2007-02-15

    Experimental and theoretical investigation on drying of a single coal particle in fluidized bed combustor is presented. Coal particle drying was considered via the moist shrinking core mechanism. The results of the drying test runs of low-rank Serbian coals were used for experimental verification of the model. The temperature of the coal particle center was measured, assuming that drying was completed when the temperature equalled 100{sup o}C. The influence of different parameters (thermal conductivity and specific heat capacity of coal, fluidized bed temperature, moisture content and superheating of steam) on drying time and temperature profile within the coal particle was analyzed by a parametric analysis. The experimentally obtained results confirmed that the moist shrinking core mechanism can be applied for the mathematical description of a coal particle drying, while dependence between drying time and coal particle radius, a square law relationship, implicates heat transfer control of the process and confirms the validity of assumptions used in modeling.

  17. Fluidized-bed catalytic coal-gasification process. [US patent; pretreatment to minimize agglomeration

    DOEpatents

    Euker, C.A. Jr.; Wesselhoft, R.D.; Dunkleman, J.J.; Aquino, D.C.; Gouker, T.R.

    1981-09-14

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 vol % and 21 vol % oxygen at a temperature between 50 and 250/sup 0/C in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  18. Development of an advanced process for drying fine coal in an inclined fluidized bed

    SciTech Connect

    Boysen, J.E.; Cha, C.Y.; Barbour, F.A.; Turner, T.F.; Kang, T.W.; Berggren, M.H.; Hogsett, R.F.; Jha, M.C.

    1990-02-01

    The objective of this research project was to demonstrate a technically feasible and economically viable process for drying and stabilizing high-moisture subbituminous coal. Controlled thermal drying of coal fines was achieved using the inclined fluidized-bed drying and stabilization process developed by the Western Research Institute. The project scope of work required completion of five tasks: (1) project planning, (2) characterization of two feed coals, (3) bench-scale inclined fluidized-bed drying studies, (4) product characterization and testing, and (5) technical and economic evaluation of the process. High moisture subbituminous coals from AMAX Eagle Butte mine located in the Powder River Basin of Wyoming and from Usibelli Coal Mine, Inc. in Healy, Alaska were tested in a 10-lb/hr bench-scale inclined fluidized-bed. Experimental results show that the dried coal contains less than 1.5% moisture and has a heating value over 11,500 Btu/lb. The coal fines entrainment can be kept below 15 wt % of the feed. The equilibrium moisture of dried coal was less than 50% of feed coal equilibrium moisture. 7 refs., 60 figs., 47 tabs.

  19. Pulsed atmospheric fluidized bed combustion. Technical progress report, January 1992--March 1992

    SciTech Connect

    Not Available

    1992-05-01

    During this first quarter, a lab-scale water-cooled pulse combustor was designed, fabricated, and integrated with old pilot-scale PAFBC test systems. Characterization tests on this pulse combustor firing different kinds of fuel -- natural gas, pulverized coal and fine coal -- were conducted (without fluidized bed operation) for the purpose of finalizing PAFBC full-scale design. Steady-state tests were performed. Heat transfer performance and combustion efficiency of a coal-fired pulse combustor were evaluated.

  20. Atmospheric fluidized bed combustion (AFBC) plants: an operations and maintenance study

    SciTech Connect

    Jack A. Fuller; Harvie Beavers; Robert Bessette

    2006-06-15

    The authors analyzed data from a fluidized bed boiler survey distributed during the spring of 2003 to develop appropriate AFBC (Atmospheric Fluidized Bed Combustion) performance benchmarks. The survey was sent to members of CIBO (Council of Industrial Boiler Owners), who sponsored the survey, as well as to other firms who had an operating AFBC boiler on-site. There were three primary purposes for the collection and analysis of the data contained in this fluidized bed boiler survey: (1) To develop AFBC benchmarks on technical, cost, revenue, and environmental issues; (2) to inform AFBC owners and operators of contemporary concerns and issues in the industry; (3) to improve decision making in the industry with respect to current and future plant start-ups and ongoing operations.

  1. Study of the combustion of low rank coal in a fluidized bed

    SciTech Connect

    Glaser, R.; Grimes, R.W.

    1991-09-01

    This report describes the results of preliminary combustion tests performed with Eagle Butte Coal in a bubbling, fluidized-bed combustion system. The system was designed for the combustion of low-rank coals and industrial wastes. The work, as proposed, was aimed at not only the evaluation of co-firing of waste material with coal, but also at developing modifications to first generation bubbling bed designs to improve the combustion performance during co-firing. However, the funding for the work was redirected and the combustion tests were suspended soon after the shakedown testing was completed. Consequently, this report describes the results of the tests completed prior to the redirection of the effort and funding. A total of 33 combustion tests were performed in a 6-inch diameter fluidized-bed combustor. Oxygen concentrations were measured at two points in the system; the vent line and at the interface between the fluid bed and the freeboard. These measurements provided a measure of the amount of conversion of coal within the fluidized bed compared to the conversion in the freeboard region. Typically, 75 to 80% of the conversion occurred within the bed. Several experiments were performed in which special bed internals were placed in the bed. The internals were designed to reduce bubble size in the bed thus increasing the surface area of the bubbles and hence promoting oxygen diffusion into the emulsion phase.

  2. Nitrogen oxides, sulfur trioxide, and mercury emissions during oxy-fuel fluidized bed combustion of Victorian brown coal.

    PubMed

    Roy, Bithi; Chen, Luguang; Bhattacharya, Sankar

    2014-12-16

    This study investigates, for the first time, the NOx, N2O, SO3, and Hg emissions from combustion of a Victorian brown coal in a 10 kWth fluidized bed unit under oxy-fuel combustion conditions. Compared to air combustion, lower NOx emissions and higher N2O formation were observed in the oxy-fuel atmosphere. These NOx reduction and N2O formations were further enhanced with steam in the combustion environment. The NOx concentration level in the flue gas was within the permissible limit in coal-fired power plants in Victoria. Therefore, an additional NOx removal system will not be required using this coal. In contrast, both SO3 and gaseous mercury concentrations were considerably higher under oxy-fuel combustion compared to that in the air combustion. Around 83% of total gaseous mercury released was Hg(0), with the rest emitted as Hg(2+). Therefore, to control harmful Hg(0), a mercury removal system may need to be considered to avoid corrosion in the boiler and CO2 separation units during the oxy-fuel fluidized-bed combustion using this coal. PMID:25402169

  3. Nitrogen oxides, sulfur trioxide, and mercury emissions during oxy-fuel fluidized bed combustion of Victorian brown coal.

    PubMed

    Roy, Bithi; Chen, Luguang; Bhattacharya, Sankar

    2014-12-16

    This study investigates, for the first time, the NOx, N2O, SO3, and Hg emissions from combustion of a Victorian brown coal in a 10 kWth fluidized bed unit under oxy-fuel combustion conditions. Compared to air combustion, lower NOx emissions and higher N2O formation were observed in the oxy-fuel atmosphere. These NOx reduction and N2O formations were further enhanced with steam in the combustion environment. The NOx concentration level in the flue gas was within the permissible limit in coal-fired power plants in Victoria. Therefore, an additional NOx removal system will not be required using this coal. In contrast, both SO3 and gaseous mercury concentrations were considerably higher under oxy-fuel combustion compared to that in the air combustion. Around 83% of total gaseous mercury released was Hg(0), with the rest emitted as Hg(2+). Therefore, to control harmful Hg(0), a mercury removal system may need to be considered to avoid corrosion in the boiler and CO2 separation units during the oxy-fuel fluidized-bed combustion using this coal.

  4. Effect of dense phase of fluidized bed pyrolyzer on the devolatilization behavior of coal

    SciTech Connect

    Li Haibin; Chen Yong; Wang Yang

    1998-12-31

    Pyrolysis of coal in fluidized beds were investigated by many researchers. The results of both experiments and model simulations were published. However, there are deviations between the results of different researchers; one of the most important reasons is that the designated features of there experimental devices are different. For example, different freeboard temperature or height will lead to different product compositions. In this paper, the effect of dense phase of fluidized bed on product distribution is discussed when the effect of freeboard is minimized. Shenmu coal ({minus}45 + 80 mesh) was pyrolyzed in a special designed fluidized bed reactor with I.D. of 48mm and a cone-shaped distributor. The temperature of dense phase and freeboard can be controlled respectively. The relationship between gas phase product yield and dense phase temperature was obtained. The results show that the yields of H{sub 2}, CO, CH{sub 4} and C{sub 2}H{sub 4} increase dramatically with increasing dense phase temperature. However, liquid yield reaches the maximum in the dense phase temperature range of 600--650 C. By comparing with the results of former researchers, it can be seen that the volatile can undergo serious secondary reactions when the freeboard temperature is high, even when the residence time is very short. The results of this paper are believed to represent the more accurate trend of the effect of bed temperature on gas phase product yield because the vapor phase secondary reactions were minimized in this experiment.

  5. Temperatures of coal particle during devolatilization in fluidized bed combustion reactor

    SciTech Connect

    Komatina, M.; Manovic, V.; Saljnikov, A.

    2006-11-15

    The purpose of this study was to investigate the thermal behavior of coal during devolatilization in fluidized bed. Temperatures in the center of single coal particle were measured by thermocouple. Two coals were tested (brown coal Bogovina and lignite Kosovo), using dry coal particle, shaped into spherical form of diameters 7 and 10 mm, in temperature range from 300 to 850{sup o}C. Unsteady behavior of coal particle during heating and devolatilization in fluidized bed was described by a model that takes into account heat transfer between bed and particle surface, heat transfer through particle and an endothermic chemical reaction of first-order. Based on the mathematical model analysis and compared with experimental results, values of heat conductivity {lambda}{sub C} and heat capacity (C-p) of coal were determined. The best agreement was obtained for constant thermal properties, for brown coal {lambda}{sub C} = 0.20 W/mK and C{sub p} = 1200 J/kgK and for lignite {lambda}{sub C} = 0.17 W/mK and C-p = 1100 J/kgK.

  6. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  7. Air-dense medium fluidized bed dry beneficiation of coal: Results of 50 MTPH demonstration plant

    SciTech Connect

    Chen Qingru; Yang Yi; Liang Chuncheng; Tao Xiuxiang; Luo Zhenfu

    1993-12-31

    This paper presents the performance results of the 50 MTPH Coal Dry Beneficiation Demonstration Plant constructed in the Heilongjiang Province of northeastern China. The separating media used in this process consists of an air/dense medium (magnetite, or magnetic pearls, a remnant of coal combustion in power plants) fluidized bed controllable at specific gravities ranging from 1.3 to 2.0. That portion of the feedstock with a specific gravity less than the separating gravity floats to the top of the fluidized bed where it is recovered at one end of the vessel. That portion of the feedstock with a specific gravity higher than the separating gravity sinks and is discharged from the other end of the vessel. The process has separating efficiencies similar to a heavy media vessel or cyclone with the additional advantages of (1) can be utilized in an arid region containing insufficient water supply, (2) results in a dry product requiring no additional dewatering and coal slime treatment, and (3) as result of air flow will remove some surface moisture present in the feedstock. As a result of the magnetite used in the fluidized bed and the subsequent downstream recovery of this magnetite, the current demonstration plant utilizes a 6mm bottom size. The topsize of the feed is a function of the size of the system and the site specific ash liberation requirement. The Demonstration Plant commenced operation in September 1992. The mechanical processes of the system including coal feeding, sizing, gravity separation/beneficiation, and medium recovery, functioned as anticipated from the 10 MTPH pilot plant. Preliminary results with separating gravities in the range of 1.3--2.0 showed a probable error as low as 0.05 with magnetite losses of 0.5 kg/MT of feed.

  8. Simulation of coal gasification in a fluidized bed

    SciTech Connect

    O`Brien, T.J.

    1996-12-31

    In this analysis of coal gasification, a fundamental approach is used where a set of multiphase (Eulerian) fluid dynamic equations, obtained either by a suitable averaging technique (Anderson and Jackson, 1976; Drew, 1971) or the formulations of continuum mechanics (Drew, 1983), is used to describe the conservation of mass, momentum, and energy for three interpenetrating phases. The particles, like the fluidizing gas, are described as interpenetrating continua. Different particle types are treated as distinct phases; in this study, the feed coal and the bed char are represented as separate phases in order to account for their different histories. Constitutive laws account for the exchange of momentum between phases (``drag``) and interphase energy transfer. The stresses within the granular phases are determined by a formulation based on the kinetic theory, characterized by a ``granular temperature``. A computer code, based on this multiphase hydrodynamic model, has been developed at the Morgantown Energy Technology Center for the detailed simulation of gas and particle dynamics in heavily loaded coal conversion processes (Syamlal, Rogers, O`Brien, 1994; Syamlal, 1995). The hydrodynamic simulation showed the reactor operated in a jetting/bubbling mode. A gas jet penetrated a considerable distance into the bed, and then detached as ``bubbles`` which rose to the top of the column. The reaction scheme indicated that the feed coal did not begin to devolatilize until it had traversed this region, because of the time required to heat up. Thus, volatiles were not released in the jetting region of the bed, but higher in the bed. The oxygen fed with the coal, however, reacted immediately with the recirculating hot char. The net effect of the char reaction scheme was to created. CO, which burned in the region where.the jet detached, creating a, fairly stable ``flame``. The tar reaction scheme indicated that none of the tar escaped the bed.

  9. Technology assessment for an atmospheric fluidized-bed combustion demonstration plant

    SciTech Connect

    Siman-Tov, M; Jones, Jr, J E

    1980-01-01

    This study assesses the atmospheric fluidized-bed combustion (AFBC) technology with respect to design, construction, and operation of a demonstration power plant in the range of 150 to 250 MW(e) capacity and identifies the most critical research and development needs for the plant project. The general conclusion of these studies is that AFBC is feasible for large power plants and that it has a generally good potential for providing an economically and environmentally acceptable alternative to conventional coal-fired power plants. Several areas of technical uncertainty must, however, be resolved in order to ensure success of an AFBC demonstration plant project. Much of the existing data base for AFBC comes from small-scale test units, and much of it is still inconclusive. A number of operational and design problems exist that do not yet have conclusive answers. A focused research and development program aimed at the early resolution of these problems should be carried out to ensure successful construction and operation of the proposed AFBC demonstration plant and early commercialization of the technology. A large flexible feeding test facility designed to investigate the feeding problems and possibilities should be constructed. A materials-test facility is also needed for testing, evaluating and selecting materials, as well as demonstrating their long-term compatibility. An intermediate-size pilot plant with sufficient flexibility to test alternate solutions to the above-mentioned problems will considerably strengthen the demonstration program.

  10. Hybrid fluidized bed combuster

    DOEpatents

    Kantesaria, Prabhudas P.; Matthews, Francis T.

    1982-01-01

    A first atmospheric bubbling fluidized bed furnace is combined with a second turbulent, circulating fluidized bed furnace to produce heat efficiently from crushed solid fuel. The bed of the second furnace receives the smaller sizes of crushed solid fuel, unreacted limestone from the first bed, and elutriated solids extracted from the flu gases of the first bed. The two-stage combustion of crushed solid fuel provides a system with an efficiency greater than available with use of a single furnace of a fluidized bed.

  11. Investigation into pressurized fluidizing bed with fly ash recycling of fired coal

    SciTech Connect

    Liu Kunlei; Liu Qianxin; Zhang Mingyao

    1997-12-31

    Pressurized fluidized bed combustion with fly ash recycling (PCFBC) technology has been developed at TERI-SEU, Nanjing. 100 hours test was carried out on a 1 MWt heat-input PCFBC facility. A simple special siphon was used for fly ash recycling. The study on combustion performance, alkali vapor formation and NOx emission were conducted with two different kinds of coal and under various operating parameters. Compared to that of conventional PFBC, for PCFBC, combustion efficiency increases in 1--2%, the maximum can reach to 99.8%, NOx emission is reduced by 30%, alkali vapor concentration in flue gas is about 6 ppm.

  12. Numerical Simulation of Sludge Dryness under Flue Gas Atmosphere in the Riser of a Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Xiao, H. M.; Ma, X. Q.; Liu, K.; Yu, Z. S.

    A numerical algorithm is developed for a detailed 3D simulation of the gas/particle flow behavior used for drying of sludge under flue gas atmosphere in the riser section of a circulating fluidized bed. The gas phase is described with standard κ - ɛ turbulence model, whereas a Lagrangian formulation with a stochastic particle dispersion model is adopted for the particulate phase. Conservation equations of mass and momentum for each phase were solved using the volume numerical technique. Fluid-particle interaction is taken into account to calculate the mass, momentum, and heat transfer between phases. The numerical algorithm is used to predict the circulating fluidized bed performance under various inlet profiles of the flue gas velocity. Gas and particle flow profiles were obtained for velocity and temperature parameters for each phase. The influence of the flue gas inlet velocity and the sludge mass flow rate on drying is discussed.

  13. Materials performance in the atmospheric fluidized-bed cogeneration air heater experiment

    SciTech Connect

    Natesan, K.; Podolski, W.; Wang, D.Y.; Teats, F.G. ); Gerritsen, W.; Stewart, A.; Robinson, K. )

    1991-02-01

    The Atmospheric Fluidized-Bed Cogeneration Air Heater Experiment (ACAHE) sponsored by the US Department of Energy (DOE) was initiated to assess the performance of various heat-exchanger materials to be used in fluidized-bed combustion air heater systems. Westinghouse Electric Corporation, through subcontracts with Babcock Wilcox, Foster Wheeler, and ABB Combustion Engineering Systems, prepared specifications and hardware for the ACAHE tests. Argonne National Laboratory contracted with Rockwell International to conduct tests in the DOE atmospheric fluidized-bed combustion facility. This report presents an overview of the project, a description of the facility and the test hardware, the test operating conditions, a summary of the operation, and the results of analyzing specimens from several uncooled and cooled probes exposed in the facility. Extensive microstructural analyses of the base alloys, claddings, coatings, and weldments were performed on specimens exposed in several probes for different lengths of time. Alloy penetration data were determined for several of the materials as a function of specimen orientation and the exposure location in the combustor. Finally, the data were compared with earlier laboratory test data, and the long-term performance of candidate materials for air-heater applications was assessed.

  14. Materials performance in the atmospheric fluidized-bed cogeneration air heater experiment

    SciTech Connect

    Natesan, K.; Podolski, W.; Wang, D.Y.; Teats, F.G.; Gerritsen, W.; Stewart, A.; Robinson, K.

    1991-02-01

    The Atmospheric Fluidized-Bed Cogeneration Air Heater Experiment (ACAHE) sponsored by the US Department of Energy (DOE) was initiated to assess the performance of various heat-exchanger materials to be used in fluidized-bed combustion air heater systems. Westinghouse Electric Corporation, through subcontracts with Babcock & Wilcox, Foster Wheeler, and ABB Combustion Engineering Systems, prepared specifications and hardware for the ACAHE tests. Argonne National Laboratory contracted with Rockwell International to conduct tests in the DOE atmospheric fluidized-bed combustion facility. This report presents an overview of the project, a description of the facility and the test hardware, the test operating conditions, a summary of the operation, and the results of analyzing specimens from several uncooled and cooled probes exposed in the facility. Extensive microstructural analyses of the base alloys, claddings, coatings, and weldments were performed on specimens exposed in several probes for different lengths of time. Alloy penetration data were determined for several of the materials as a function of specimen orientation and the exposure location in the combustor. Finally, the data were compared with earlier laboratory test data, and the long-term performance of candidate materials for air-heater applications was assessed.

  15. Tennessee Valley Authority atmospheric fluidized-bed combustor simulation interim annual report, January 1-December 31, 1979

    SciTech Connect

    Wells, J.W.; Krishnan, R.P.

    1980-10-01

    This report contains a detailed description of the work performed during 1979 for the Tennessee Valley Authority in support of the TVA Fluidized-Bed Combustor (FBC) Demonstration Plant Program. The work was carried out under task 4, modeling and simulation of atmospheric fluidized-bed combustor (AFBC) systems. The overall objective of this task is to develop a steady-state mathematical model with the capability of predicting trends in bed performance under various feed and operating conditions. As part of this effort, three predictive subprograms (subcodes) were developed during 1979: (1) bubble-growth subcode, (2) sorbent-coal ash elutriation and attrition subcode, and (3) coal combustion subcode. These codes, which are currently being tested with experimental data, are capable of predicting how some of the important operating variables in the AFBC affect its performance. After testing against field data, these subcodes will be incorporated into an overall AFBC system code, which was developed earlier at ORNL for analysis of the Department of Energy (DOE) Component Test and Integration Unit (CTIU) at Morgantown, West Virginia. In addition to these predictive subcodes, the overall system code previously developed for the CTIU is described. The material balance is closed, based on vendor-supplied data. This balance is then used to predict the heat transfer characteristics of the surfaces (submerged and freeboard) in the AFBC. Existing correlations for heat transfer in AFBC are used in the code along with thermophysical properties of the various streams.

  16. Burn coal cleanly in a fluidized bed - The key is in the controls

    NASA Technical Reports Server (NTRS)

    Kobak, J. A.

    1979-01-01

    The fluidized-bed combustion (FBC) process produces few sulfur emissions, and can burn wood, municipal solid waste as well as every kind of coal available in the U.S. The presurized, coal-burning fluidized-bed reactor at NASA's Lewis Research Center is described, together with a discussion of the operating results. The FBC system at Lewis, having a completely instrumented reactor, is used to test turbine blade alloys for future power plant applications. With the same type of coal and limestone used in the first testing phase covering 136 hours, it was found that all NOx values were below the EPA standard of 0.7 lb/MBtu, whereas the maximum observed level of SO2 was above the EPA standard of 1.3 lb/MBtu, but with the average SO2 level, however, only 0.63 lb/MBtu. Unburned hydrocarbon and CO levels were very low, indicating combustion efficiencies of close to 99% in almost all tests. Testing is now underway using high temperature cyclones and gas turbine to eliminate erosion and corrosion effects which were observed after the initial tests on the turbine and blades.

  17. Heat and mass transfer in fluidized-bed furnaces in combustion of a coal-water mixture

    NASA Astrophysics Data System (ADS)

    Berg, B. V.; Bogatova, T. F.

    1996-11-01

    The possibility in principle of burning highly ballasted fuel, including irrigated fuel, is considered. The permissible limits of the ash content and the moisture content are determined. The process of the thermal interaction between a drop of a coal-water mixture (CWM) and a fluidized bed is analyzed. Calculations of the distribution of volatiles and moisture in the fluidized bed in one-sided introduction of CWM are performed. The combustion of a CWM in a boiler furnace confirmed the practical possibility and expediency of recovering irrigated fuel waste of coal cleaning by this method.

  18. THE SCALE-UP OF LARGE PRESSURIZED FLUIDIZED BEDS FOR ADVANCED COAL FIRED PROCESSES

    SciTech Connect

    Leon Glicksman; Hesham Younis; Richard Hing-Fung Tan; Michel Louge; Elizabeth Griffith; Vincent Bricout

    1998-04-30

    Pressurized fluidization is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal combustor at high inlet gas velocity to increase the flow of reactants, at an elevated pressure to raise the overall efficiency of the process. Unfortunately, commercialization of large pressurized fluidized beds is inhibited by uncertainties in scaling up units from the current pilot plant levels. In this context, our objective is to conduct a study of the fluid dynamics and solid capture of a large pressurized coal-fired unit. The idea is to employ dimensional similitude to simulate in a cold laboratory model the flow in a Pressurized Circulating Fluid Bed ''Pyrolyzer,'' which is part of a High Performance Power System (HIPPS) developed by Foster Wheeler Development Corporation (FWDC) under the DOE's Combustion 2000 program.

  19. Evaluation of dust cake filtration at high temperature with effluence from an atmospheric fluidized-bed combustor

    SciTech Connect

    Dennis, R.A.

    1990-08-01

    In the spring of 1989, two separate test series were simultaneously conducted at the US Department of Energy's (DOE's) Morgantown Energy Technology Center (METC) to examine applied and fundamental behavior of dust cake filtration under high temperature and high pressure (HTHP) conditions. The purpose was to provide information on dust-cake filtration properties to gas stream cleanup researchers associated with the Tidd 70 megawatt (MW) pressurized fluidized-bed combustor (PFBC). The two test facilities included (1) a high-pressure natural-gas combustor with injected particulate, which was fed to two full-size candle filters; and (2) an atmospheric fluidized-bed combustor (AFBC) with coal and limestone sorbent to generate a particulate-laden combustion exhaust gas, which was sent to a single full-size candle filter and a small-scale disc filter. Several major conclusions from these studies are noted below. On average reducing the mean particulate size by 33% and the associated loading carried in the filtrate will increase the dust cake specific flow resistance (K{sub 2}) by 498%. High-temperature and high-pressure filtration can be successfully performed with ceramic candle filters at moderate filtration face velocities and reasonable system pressure drops. Off-line filter cleaning can produce a filter system with a higher apparent permeability than that produced from on-line filter cleaning at the same face velocity. 19 refs., 89 figs., 13 tabs.

  20. Temporal measurements and kinetics of selenium release during coal combustion and gasification in a fluidized bed.

    PubMed

    Shen, Fenghua; Liu, Jing; Zhang, Zhen; Yang, Yingju

    2016-06-01

    The temporal release of selenium from coal during combustion and gasification in a fluidized bed was measured in situ by an on-line analysis system of trace elements in flue gas. The on-line analysis system is based on an inductively coupled plasma optical emission spectroscopy (ICP-OES), and can measure concentrations of trace elements in flue gas quantitatively and continuously. The results of on-line analysis suggest that the concentration of selenium in flue gas during coal gasification is higher than that during coal combustion. Based on the results of on-line analysis, a second-order kinetic law r(x)=0.94e(-26.58/RT)(-0.56 x(2) -0.51 x+1.05) was determined for selenium release during coal combustion, and r(x)=11.96e(-45.03/RT)(-0.53 x(2) -0.56 x+1.09) for selenium release during coal gasification. These two kinetic laws can predict respectively the temporal release of selenium during coal combustion and gasification with an acceptable accuracy. Thermodynamic calculations were conducted to predict selenium species during coal combustion and gasification. The speciation of selenium in flue gas during coal combustion differs from that during coal gasification, indicating that selenium volatilization is different. The gaseous selenium species can react with CaO during coal combustion, but it is not likely to interact with mineral during coal gasification.

  1. Temporal measurements and kinetics of selenium release during coal combustion and gasification in a fluidized bed.

    PubMed

    Shen, Fenghua; Liu, Jing; Zhang, Zhen; Yang, Yingju

    2016-06-01

    The temporal release of selenium from coal during combustion and gasification in a fluidized bed was measured in situ by an on-line analysis system of trace elements in flue gas. The on-line analysis system is based on an inductively coupled plasma optical emission spectroscopy (ICP-OES), and can measure concentrations of trace elements in flue gas quantitatively and continuously. The results of on-line analysis suggest that the concentration of selenium in flue gas during coal gasification is higher than that during coal combustion. Based on the results of on-line analysis, a second-order kinetic law r(x)=0.94e(-26.58/RT)(-0.56 x(2) -0.51 x+1.05) was determined for selenium release during coal combustion, and r(x)=11.96e(-45.03/RT)(-0.53 x(2) -0.56 x+1.09) for selenium release during coal gasification. These two kinetic laws can predict respectively the temporal release of selenium during coal combustion and gasification with an acceptable accuracy. Thermodynamic calculations were conducted to predict selenium species during coal combustion and gasification. The speciation of selenium in flue gas during coal combustion differs from that during coal gasification, indicating that selenium volatilization is different. The gaseous selenium species can react with CaO during coal combustion, but it is not likely to interact with mineral during coal gasification. PMID:26897573

  2. Coal slurry solids/coal fluidized bed combustion by-product mixtures as plant growth media

    USGS Publications Warehouse

    Darmody, R.G.; Green, W.P.; Dreher, G.B.

    1998-01-01

    Fine-textured, pyritic waste produced by coal cleaning is stored in slurry settling ponds that eventually require reclamation. Conventionally, reclamation involves covering the dewatered coal slurry solids (CSS) with 1.3 m of soil to allow plant growth and prevent acid generation by pyrite oxidation. This study was conducted to determine the feasiblity of a less costly reclamation approach that would eliminate the soil cover and allow direct seeding of plants into amended CSS materials. Potential acidity of the CSS would be neutralized by additions of fluidized-bed combustion by-product (FBCB), an alkaline by-product of coal combustion. The experiment involved two sources of CSS and FBCB materials from Illinois. Birdsfoot trefoil (Lotus corniculatus L.), tall fescue (Festuca arundinacea Schreb.), and sweet clover (Melilotus officinalis (L.) Lam.) were seeded in the greenhouse into pots containing mixtures of the materials. CSS-1 had a high CaCO3:FeS2 ratio and needed no FBCB added to compensate for its potential acidity. CSS-2 was mixed with the FBCB materials to neutralize potential acidity (labeled Mix A and B). Initial pH was 5.6, 8.8, and 9.2 for the CSS-1, Mix A, and Mix B materials, respectively. At the end of the 70-day experiment, pH was 5.9 for all mixtures. Tall fescue and sweet clover grew well in all the treatments, but birdsfoot trefoil had poor emergence and survival. Elevated tissue levels of B, Cd, and Se were found in some plants. Salinity, low moisture holding capacity, and potentially phytotoxic B may limit the efficacy of this reclamation method.

  3. Co-firing a pressurized fluidized-bed combustion system with coal and refuse derived fuels and/or sludges. Task 16

    SciTech Connect

    DeLallo, M.; Zaharchuk, R.

    1994-01-01

    The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal waste. Leading this approach, the atmospheric fluidized-bed combustor (AFBC) has demonstrated its commercial acceptance in the utility market as a reliable source of power burning a variety of waste and alternative fuels. The fluidized bed, with its stability of combustion, reduces the amount of thermochemical transients and provides for easier process control. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economic feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), tire-derived fuel (TDF), sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

  4. Availability of trace elements in solid waste from fluidized bed combustion of coal

    SciTech Connect

    Rope, S.K.; Jornitz, R.S.; Suhre, D.T.

    1987-12-01

    This report presents data on the inorganic constituents (major and trace elements) of coal and solid waste from a coal-fired facility on the Idaho National Engineering Laboratory (INEL) which uses the fluidized bed combustion process. Three factors were used to assess the potential environmental impacts of elements in coal waste: (1) the concentrations relative to those measured previously in surrounding soils of the INEL (the enrichment ratio); (2) the availability of elements from waste relative to soils; and (3) toxicity or essentiality to biota. Considering both enrichment and availability, Al, B, Be, Ca, Cr, Na, Mo, Se, Sr, and Ti are most likely to be affected in the local environment due to fly ash deposition and/or resuspension of FBC waste. Only B, Cr, Mo, and Se are likely to be of concern in terms of toxicity. The high concentrations of Cr and B in FBC waste are expected to be toxic to plants. Concentrations of Se and Mo present in FBC waste have been shown to produce levels in plants which can be toxic to herbivorous animals. 14 refs, 1 fig., 4 tabs.

  5. Hydrogen-Rich Gas Production by Cogasification of Coal and Biomass in an Intermittent Fluidized Bed

    PubMed Central

    Wang, Li-Qun; Chen, Zhao-Sheng

    2013-01-01

    This paper presents the experimental results of cogasification of coal and biomass in an intermittent fluidized bed reactor, aiming to investigate the influences of operation parameters such as gasification temperature (T), steam to biomass mass ratio (SBMR), and biomass to coal mass ratio (BCMR) on hydrogen-rich (H2-rich) gas production. The results show that H2-rich gas free of N2 dilution is produced and the H2 yield is in the range of 18.25~68.13 g/kg. The increases of T, SBMR, and BCMR are all favorable for promoting the H2 production. Higher temperature contributes to higher CO and H2 contents, as well as H2 yield. The BCMR has a weak influence on gas composition, but the yield and content of H2 increase with BCMR, reaching a peak at the BCMR of 4. The H2 content and yield in the product gas increase with SBMR, whilst the content of CO increases first and then decreases correspondingly. At a typical case, the relative linear sensitivity coefficients of H2 production efficiency to T, SBMR, and BCMR were calculated. The results reveal that the order of the influence of the operation parameters on H2 production efficiency is T > SBMR > BCMR. PMID:24174911

  6. Process wastewater treatability study for Westinghouse fluidized-bed coal gasification

    SciTech Connect

    Winton, S.L.; Buvinger, B.J.; Evans, J.M.; French, W.E.; Page, G.C.; Rhodes, W.J.

    1983-11-01

    In the development of a synthetic fuels facility, water usage and wastewater treatment are major areas of concern. Coal gasification processes generally produce relatively large volumes of gas condensates. These wastewaters are typically composed of a variety of suspended and dissolved organic and inorganic solids and dissolved gaseous contaminants. Fluidized-bed coal gasification (FBG) processes are no exception to this rule. The Department of Energy's Morgantown Energy Technology Center (METC), the Gas Research Institute (GRI), and the Environmental Protection Agency (EPA/IERLRTP) recognized the need for a FBG treatment program to provide process design data for FBG wastewaters during the environmental, health, and safety characterization of the Westinghouse Process Development Unit (PDU). In response to this need, METC developed conceptual designs and a program plan to obtain process design and performance data for treating wastewater from commercial-scale Westinghouse-based synfuels plants. As a result of this plan, METC, GRI, and EPA entered into a joint program to develop performance data, design parameters, conceptual designs, and cost estimates for treating wastewaters from a FBG plant. Wastewater from the Westinghouse PDU consists of process quench and gas cooling condensates which are similar to those produced by other FBG processes such as U-Gas, and entrained-bed gasification processes such as Texaco. Therefore, wastewater from this facility was selected as the basis for this study. This paper outlines the current program for developing process design and cost data for the treatment of these wastewaters.

  7. Lewis Research Center's coal-fired, pressurized, fluidized-bed reactor test facility

    NASA Technical Reports Server (NTRS)

    Kobak, J. A.; Rollbuhler, R. J.

    1981-01-01

    A 200-kilowatt-thermal, pressurized, fluidized-bed (PFB) reactor, research test facility was designed, constructed, and operated as part of a NASA-funded project to assess and evaluate the effect of PFB hot-gas effluent on aircraft turbine engine materials that might have applications in stationary-power-plant turbogenerators. Some of the techniques and components developed for this PFB system are described. One of the more important items was the development of a two-in-one, gas-solids separator that removed 95+ percent of the solids in 1600 F to 1900 F gases. Another was a coal and sorbent feed and mixing system for injecting the fuel into the pressurized combustor. Also important were the controls and data-acquisition systems that enabled one person to operate the entire facility. The solid, liquid, and gas sub-systems all had problems that were solved over the 2-year operating time of the facility, which culminated in a 400-hour, hot-gas, turbine test.

  8. Comparion of Mercury Emissions Between Circulating Fluidized Bed Boiler and Pulverized Coal Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Y. J.; Duan, Y. F.; Zhao, C. S.

    Mercury emissions between a circulating fluidized bed (CFB) utility boiler and two pulverized coal (PC) boilers equipped with electrostatic precipitators (ESP) were in situ measured and compared. The standard Ontario Hydro Method (OHM) was used to sample the flue gas before and after the ESP. Various mercury speciations such as Hg0, Hg2+ and Hgp in flue gas and total mercury in fly ashes were analyzed. The results showed that the mercury removal rate of the CFB boiler is nearly 100%; the mercury emission in stack is only 0.028 g/h. However, the mercury removal rates of the two PC boilers are 27.56% and 33.59% respectively, the mercury emissions in stack are 0.80 and 51.78 g/h respectively. It concluded that components of the ESP fly ashes especially their unburnt carbons have remarkable influence on mercury capture. Pore configurations of fine fly ash particles have non-ignored impacts on mercury emissions.

  9. The O₂-enriched air gasification of coal, plastics and wood in a fluidized bed reactor.

    PubMed

    Mastellone, Maria Laura; Zaccariello, Lucio; Santoro, Donato; Arena, Umberto

    2012-04-01

    The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery. PMID:21993077

  10. The O₂-enriched air gasification of coal, plastics and wood in a fluidized bed reactor.

    PubMed

    Mastellone, Maria Laura; Zaccariello, Lucio; Santoro, Donato; Arena, Umberto

    2012-04-01

    The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

  11. Coal processing for fuel cell utilization. Task 11: Fluidized bed coal gasification model; data analysis and predictions

    NASA Astrophysics Data System (ADS)

    Finson, M. L.

    1980-01-01

    Development and application of a computational model for fluidized bed gasification of coal is described. A two phase bubbling bed reactor model accounts for the development of bubbles, clouds, and emulsion, with a new statistical treatment to predict bubble size. Coal char reactivity is described in detail, using models for carbon heterogeneous chemistry, pore structure, and mass transport previously developed. Volatile release is handled in a semiempirical manner, and potential gas phase reactions between fuel and oxygen in the bubbles are allowed. The data imply larger gas by passing and particle carry over than predicted, and the computed performance exceeds that observed. The computer program was exercised to map out gasifier performance over a range of conditions. It is shown that proper fluidization often requires more gas flow than can be accommodated chemically, due to limited kinetics and mass transport.

  12. Study of instrumentation needs for process control and safety in coal fluidized-bed combustion systems

    SciTech Connect

    Herzenberg, C.L.; Griggs, K.E.; Henry, R.F.; Podolski, W.F.

    1981-02-01

    A study was conducted to evaluate the current state of the art of instrumentation for planned and operating fluidized-bed combustion systems. This study is intended to identify instrumentation needs and serve as a data base for projects to develop this instrumentation. A considerable number of needs for measurements for which presently available instrumentation is not suitable were reported by respondents. The identified deficiencies are presented with the associated physical parameter ranges for FBC processes. New techniques and instrumentation under development, as well as some available alternative instruments, are discussed briefly. Also, newly instituted mechanisms for technical information exchange on instrumentation for fossil energy applications are identified. Development of instruments to meet the identified measurement deficiencies is recommended in order to ensure the feasibility of automatic control of large-scale fluidized-bed combustion systems, and to advance the state of the art of fluidized-bed combustion technology.

  13. The study of partitioning of heavy metals during fluidized bed combustion of sewage sludge and coal

    SciTech Connect

    Gulyurtlu, I.; Lopes, M.H.; Abelha, P.; Cabrita, I.; Oliveira, J.F.S.

    2006-06-15

    The behavior of Cd, Cr, Cu, Co, Mn, Ni, Pb, Zn, and Hg during the combustion tests of a dry granular sewage sludge on a fluidized bed combustor pilot (FBC) of about 0.3 MW was evaluated. The emissions of these heavy metals from mono-combustion were compared with those of co-combustion of the sludge with a bituminous coal. The effect of the addition of limestone was also studied in order to retain sulphur compounds and to verify its influence on the retention of heavy metals (HM). Heavy metals were collected and analyzed from different locations of the installation, which included the stack, the two cyclones, and the material removed from the bed. The results showed that the volatility of metals was rather low, resulting in emissions below the legal limits of the new directive on incineration, with the exception of Hg during the mono-combustion tests. The partitioning of metals, except for Hg, appeared to follow that of ashes, amounting to levels above 90% in the bed streams in the mono-combustion case. For co-combustion, there was a lower fixation of HM in the bed ashes, mostly originating essentially from the sewage sludge, ranging between 40% and 80%. It is believed that in this latter case, a slightly higher temperature could have enhanced the volatilization, especially of Cd and Pb. However these metals were then retained in fly ashes captured in the cyclones. In the case of Hg, the volatilisation was complete. The bed ashes were free of Hg and part of Hg was retained in the cyclones and the rest was emitted either with fine ash particles or in gaseous forms. In mono-combustion the Hg emissions from the stack (particles and gas) accounted, for about 50%. This appeared to have significantly decreased in the case of co-combustion, as only about 75% has been emitted, due to the retention effect of cyclone ashes.

  14. Scaled-bed modeling for fluidized-bed combustors. Semi-annual report, October 1, 1980-March 31, 1981

    SciTech Connect

    Fitzgerald, T.J.; Crane, S.D.

    1981-03-01

    Progress is reported in developing scaled models of coal-fired fluidized-bed combustors which can be used with confidence to obtain performance data for predicting the performance of full scale units. Construction of two 1/4 scale atmospheric pressure fluidized bed combustors is nearing completion. (LCL)

  15. JV Task 108 - Circulating Fluidized-Bed Combustion and Combustion Testing of Turkish Tufanbeyli Coal

    SciTech Connect

    Douglas Hajicek; Jay Gunderson; Ann Henderson; Stephen Sollom; Joshua Stanislowski

    2007-08-15

    Two combustion tests were performed at the Energy & Environmental Research Center (EERC) using Tufanbeyli coal from Turkey. The tests were performed in a circulating fluidized-bed combustor (CFBC) and a pulverized coal-fired furnace, referred to as the combustion test facility (CTF). One of the goals of the project was to determine the type of furnace best suited to this coal. The coal is high in moisture, ash, and sulfur and has a low heating value. Both the moisture and the sulfur proved problematic for the CTF tests. The fuel had to be dried to less than 37% moisture before it could be pulverized and further dried to about 25% moisture to allow more uniform feeding into the combustor. During some tests, water was injected into the furnace to simulate the level of flue gas moisture had the fuel been fed without drying. A spray dryer was used downstream of the baghouse to remove sufficient sulfur to meet the EERC emission standards permitted by the North Dakota Department of Health. In addition to a test matrix varying excess air, burner swirl, and load, two longer-term tests were performed to evaluate the fouling potential of the coal at two different temperatures. At the lower temperature (1051 C), very little ash was deposited on the probes, but deposition did occur on the walls upstream of the probe bank, forcing an early end to the test after 2 hours and 40 minutes of testing. At the higher temperature (1116 C), ash deposition on the probes was significant, resulting in termination of the test after only 40 minutes. The same coal was burned in the CFBC, but because the CFBC uses a larger size of material, it was able to feed this coal at a higher moisture content (average of 40.1%) compared to the CTF (ranging from 24.2% to 26.9%). Sulfur control was achieved with the addition of limestone to the bed, although the high calcium-to-sulfur rate required to reduce SO{sub 2} emissions resulted in heat loss (through limestone calcination) and additional ash

  16. Char binder for fluidized beds

    DOEpatents

    Borio, Richard W.; Accortt, Joseph I.

    1981-01-01

    An arrangement that utilizes agglomerating coal as a binder to bond coal fines and recycled char into an agglomerate mass that will have suitable retention time when introduced into a fluidized bed 14 for combustion. The simultaneous use of coal for a primary fuel and as a binder effects significant savings in the elimination of non-essential materials and processing steps.

  17. Simulation of fluidized bed combustors. I - Combustion efficiency and temperature profile. [for coal-fired gas turbines

    NASA Technical Reports Server (NTRS)

    Horio, M.; Wen, C. Y.

    1976-01-01

    A chemical engineering analysis is made of fluidized-bed combustor (FBC) performance, with FBC models developed to aid estimation of combustion efficiency and axial temperature profiles. The FBC is intended for combustion of pulverized coal and a pressurized FBC version is intended for firing gas turbines by burning coal. Transport phenomena are analyzed at length: circulation, mixing models, drifting, bubble wake lift, heat transfer, division of the FB reactor into idealized mixing cells. Some disadvantages of a coal FBC are pointed out: erosion of immersed heat-transfer tubing, complex feed systems, carryover of unburned coal particles, high particulate emission in off-streams. The low-temperature bed (800-950 C) contains limestone, and flue-gas-entrained SO2 and NOx can be kept within acceptable limits.

  18. Comparison of coal/solid recovered fuel (SRF) with coal/refuse derived fuel (RDF) in a fluidized bed reactor.

    PubMed

    Wagland, S T; Kilgallon, P; Coveney, R; Garg, A; Smith, R; Longhurst, P J; Pollard, S J T; Simms, N

    2011-06-01

    An experimental study was undertaken to compare the differences between municipal solid waste (MSW) derived solid recovered fuel (SRF) (complying with CEN standards) and refuse derived fuel (RDF). Both fuels were co-combusted with coal in a 50 kW fluidized bed combustor and the metal emissions were compared. Synthetic SRF was prepared in the laboratory by grinding major constituents of MSW such as paper, plastic, textile and wood. RDF was obtained from a local mechanical treatment plant. Heavy metal emissions in flue gas and ash samples from the (coal+10% SRF) fuel mixture were found to be within the acceptable range and were generally lower than that obtained for coal+10% RDF fuel mixture. The relative distribution of heavy metals in ash components and the flue gas stream shows the presence of a large fraction (up to 98%) of most of the metals in the ash (except Hg and As). Thermo-gravimetric (TG) analysis of SRF constituents was performed to understand the behaviour of fuel mixtures in the absence and presence of air. The results obtained from the experimental study will enhance the confidence of fuel users towards using MSW-derived SRF as an alternative fuel. PMID:21288710

  19. Performance and economics of co-firing a coal/waste slurry in advanced fluidized-bed combustion

    SciTech Connect

    DeLallo, M.R.; Zaharchuk, R.; Reuther, R.B.; Bonk, D.L.

    1996-09-01

    This study`s objective was to investigate co-firing a pressurized fluidized-bed combustor with coal and refuse-derived fuel for the production of electricity and the efficient disposal of waste. Performance evaluation of the pressurized fluidized-bed combustor (PFBC) power plant co-fired with refuse-derived fuel showed only slightly lower overall thermal efficiency than similar sized plants without waste co-firing. Capital costs and costs of electricity are within 4.2 percent and 3.2 percent, respectively, of waste-free operation. The results also indicate that there are no technology barriers to the co-firing of waste materials with coal in a PFBC power plant. The potential to produce cost-competitive electrical power and support environmentally acceptable waste disposal exists with this approach. However, as part of technology development, there remain several design and operational areas requiring data and verification before this concept can realize commercial acceptance. 3 refs., 3 figs., 4 tabs.

  20. Fluidized-bed sorbents

    SciTech Connect

    Gangwal, S.K.; Gupta, R.P.

    1994-10-01

    The objectives of this project are to identify and demonstrate methods for enhancing long-term chemical reactivity and attrition resistance of zinc oxide-based mixed metal-oxide sorbents for desulfurization of hot coal-derived gases in a high-temperature, high-pressure (HTHP) fluidized-bed reactor. In this program, regenerable ZnO-based mixed metal-oxide sorbents are being developed and tested. These include zinc ferrite, zinc titanate, and Z-SORB sorbents. The Z-SORB sorbent is a proprietary sorbent developed by Phillips Petroleum Company (PPCo).

  1. Functionalization of polymers using an atmospheric plasma jet in a fluidized bed reactor and the impact on SLM-processes

    SciTech Connect

    Sachs, M. Schmitt, A. Schmidt, J. Peukert, W. Wirth, K-E

    2014-05-15

    In order to improve thermoplastics (e.g. Polyamide, Polypropylene and Polyethylene) for Selective Laser Beam Melting (SLM) processes a new approach to functionalize temperature sensitive polymer powders in a large scale is investigated. This is achieved by combining an atmospheric pressure plasma jet and a fluidized bed reactor. Using pressurized air as the plasma gas, radicals like OH* are created. The functionalization leads to an increase of the hydrophilicity of the treated polymer powder without changing the bulk properties. Using the polymers in a SLM process to build single layers of melted material leads to an improvement of the melted layers.

  2. Functionalization of polymers using an atmospheric plasma jet in a fluidized bed reactor and the impact on SLM-processes

    NASA Astrophysics Data System (ADS)

    Sachs, M.; Schmitt, A.; Schmidt, J.; Peukert, W.; Wirth, K.-E.

    2014-05-01

    In order to improve thermoplastics (e.g. Polyamide, Polypropylene and Polyethylene) for Selective Laser Beam Melting (SLM) processes a new approach to functionalize temperature sensitive polymer powders in a large scale is investigated. This is achieved by combining an atmospheric pressure plasma jet and a fluidized bed reactor. Using pressurized air as the plasma gas, radicals like OH* are created. The functionalization leads to an increase of the hydrophilicity of the treated polymer powder without changing the bulk properties. Using the polymers in a SLM process to build single layers of melted material leads to an improvement of the melted layers.

  3. Numerical analysis of the process of combustion and gasification of the polydisperse coke residue of high-ash coal under pressure in a fluidized bed

    SciTech Connect

    A.Y. Maistrenko; V.P. Patskov; A.I. Topal; T.V. Patskova

    2007-09-15

    A numerical analysis of the process of 'wet' gasification of high-ash coal under pressure in a low-temperature fluidized bed has been performed. The applicability of the previously developed computational model, algorithm, and program for the case under consideration has been noted. The presence of 'hot spots' (short-time local heatings) at different points of the bed has been confirmed.

  4. Research on coal-water fuel combustion in a circulating fluidized bed / Badanie spalania zawiesinowych paliw węglowo-wodnych w cyrkulacyjnej warstwie fluidalnej

    NASA Astrophysics Data System (ADS)

    Kijo-Kleczkowska, Agnieszka

    2012-10-01

    In the paper the problem of heavily-watered fuel combustion has been undertaken as the requirements of qualitative coals combusted in power stations have been growing. Coal mines that want to fulfill expectations of power engineers have been forced to extend and modernize the coal enrichment plants. This causes growing quantity of waste materials that arise during the process of wet coal enrichment containing smaller and smaller under-grains. In this situation the idea of combustion of transported waste materials, for example in a hydraulic way to the nearby power stations appears attractive because of a possible elimination of the necessary deep dehydration and drying as well as because of elimination of the finest coal fraction loss arising during discharging of silted water from coal wet cleaning plants. The paper presents experimental research results, analyzing the process of combustion of coal-water suspension depending on the process conditions. Combustion of coal-water suspensions in fluidized beds meets very well the difficult conditions, which should be obtained to use the examined fuel efficiently and ecologically. The suitable construction of the research stand enables recognition of the mechanism of coal-water suspension contact with the inert material, that affects the fluidized bed. The form of this contact determines conditions of heat and mass exchange, which influence the course of a combustion process. The specificity of coal-water fuel combustion in a fluidized bed changes mechanism and kinetics of the process.

  5. Nucla circulating atmospheric fluidized bed demonstration project. Quarterly technical progress report, October--December 1990

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  6. Effect of cofiring coal and biofuel with sewage sludge on alkali problems in a circulating fluidized bed boiler

    SciTech Connect

    K.O. Davidsson; L.-E. Aamand; A.-L. Elled; B. Leckner

    2007-12-15

    Cofiring experiments were performed in a 12 MW circulating fluidized bed boiler. The fuel combinations were biofuel (wood+straw), coal+biofuel, coal+sewage sludge+biofuel, and sewage sludge+biofuel. Limestone or chlorine (PVC) was added in separate experiments. Effects of feed composition on bed ash and fly ash were examined. The composition of flue gas was measured, including on-line measurement of alkali chlorides. Deposits were collected on a probe simulating a superheater tube. It was found that the fuel combination, as well as addition of limestone, has little effect on the alkali fraction in bed ash, while chlorine decreases the alkali fraction in bed ash. Sewage sludge practically eliminates alkali chlorides in flue gas and deposits. Addition of enough limestone to coal and sludge for elimination of the SO{sub 2} emission does not change the effect of chlorine. Chlorine addition increases the alkali chloride in flue gas, but no chlorine was found in the deposits with sewage sludge as a cofuel. Cofiring of coal and biofuel lowers the alkali chloride concentration in the flue gas to about a third compared with that of pure biofuel. This is not affected by addition of lime or chlorine. It is concluded that aluminum compounds in coal and sludge are more important than sulfur to reduce the level of KCl in flue gas and deposits. 24 refs., 8 figs., 7 tabs.

  7. Determination of flue gas alkali concentrations in fluidized-bed coal combustion by excimer-laser-induced fragmentation fluorescence

    SciTech Connect

    Hartinger, K.T.; Monkhouse, P.B.; Wolfrum, J.; Baumann, H.; Bonn, B.

    1994-12-31

    Gas-phase sodium concentrations were measured for the first time in situ in the flue gas of a fluidized-bed reactor by the excimer-laser-induced fragmentation fluorescence (ELIF) technique. This method involves using ArF-excimer laser light at 193 nm to simultaneously photodissociate the alkali compounds of interest and excite electronically the alkali atoms formed. The resulting fluorescence from Na (3{sup 2}P) atoms can he readily detected at 589 nm. Measured signals were converted to absolute concentrations using a calibration system that monitors alkali compounds under known conditions of temperature, pressure, and composition and rising the same optical setup as at the reactor. Several different coals were investigated under a specific set of reactor conditions at total pressures close to 1 bar. Sodium concentrations ranging from the sub-ppb region to 20 ppb were obtained, and a detection limit for sodium of 0.1 ppb under the present conditions was estimated. Over the course of the reactor program, contrasting concentration histories were observed for the two lignites and the hard coal investigated. In particular, significantly higher sodium concentrations were found for the hard coal, consistent with both the higher chlorine and sodium contents determined in the corresponding coal analysis.

  8. Cold test with a benchtop set-up for fluidized bed reactor using quartz sand to simulate gasification of coal cokes by concentrated solar radiation

    NASA Astrophysics Data System (ADS)

    Gokon, Nobuyuki; Tanabe, Tomoaki; Shimizu, Tadaaki; Kodama, Tatsuya

    2016-05-01

    The impacts of internal circulation of a mixture of coal-coke particles and quartz sand on the fluidization state in a fluidized bed reactor are investigated by a cold test with a benchtop set-up in order to design 10-30 kWth scale prototype windowed fluidized-bed reactor. Firstly, a basic relationship between pressure loss of inlet gas and gas velocity was experimentally examined using quartz sand with different particle sizes by a small-scale quartz tube with a distributor at ambient pressure and temperature. Based on the results, an appropriate particle range of quartz sand and layer height/layer diameter ratio (L/D ratio) was determined for a design of the fluidized bed reactor. Secondly, a windowed reactor mock-up was designed and fabricated for solar coke gasification using quartz sand as a bed material. The pressure loss between the inlet and outlet gases was examined, and descending cokes and sand particles on the sidewall of the reactor was observed in the reactor mock-up. The moving velocity and distance of descending particles/sands from the top to bottom of fluidized bed were measured by the visual observation of the colored tracer particles on outside wall of the reactor.

  9. Bed hydrodynamics and heat transfer to tubes in the freeboard region of a pressurized fluidized-bed coal combustor

    SciTech Connect

    Sellakumar, K.M.

    1988-01-01

    Various modes of Pressurized Fluidized Bed Combustor part-load operation are analyzed. Bed change is considered to be the most effective of these methods. The need to understand the variation in heat absorption by exposed in-bed tubes immediately above the reducing or increasing bed height has resulted in the pursuit for a clearer understanding of the particle concentration profile and heat transfer mechanisms to the referred tubes. Bubble characteristics in a PFBC with internals are studied in depth. A model for gas flow through dense and bubble phases is developed. Model results are compared with the limited experimental results available in literature. For both atmospheric and pressurized fluidized bed combustors, the deviation from the two phase theory is highlighted; and this simple model approach has evolved a procedure to quantify gas flows in different streams which was thus far available only qualitatively. The dense phase velocity is found to be much more than the minimum fluidization velocity. A theoretical model for particle efflux from the bed top surface has been evolved. An empirical model has also been developed for elutriant flux above the Transport Disengagement Height, the concentration of fines in the efflux material, superficial velocity in the freeboard, and mean particle terminal velocity have appeared to be the major factors influencing the carry over. The model developed using the data form a smaller rectangular rest rig was tested satisfactorily with the limited data from a larger as well as a similar size circular unit. If the particulate loading profile above the bed surface is known, then the heat transfer to the heat exchanger surfaces may be obtained from the available correlations.

  10. Functionalization of polymer powders for SLS-processes using an atmospheric plasma jet in a fluidized bed reactor

    SciTech Connect

    Sachs, Marius; Schmitt, Adeliene; Schmidt, Jochen; Peukert, Wolfgang; Wirth, Karl-Ernst

    2015-05-22

    Recently additive manufacturing processes such as selective laser sintering (SLS) of polymers have gained more importance for industrial applications [1]. Tailor-made modification of polymers is essential in order to make these processes more efficient and to cover the industrial demands. The so far used polymer materials show weak performance regarding the mechanical stability of processed parts. To overcome this limitation, a new route to functionalize the surface of commercially available polymer particles (PA12; PE-HD; PP) using an atmospheric plasma jet in combination with a fluidized bed reactor has been investigated. Consequently, an improvement of adhesion and wettability [2] of the polymer surface without restraining the bulk properties of the powder is achieved. The atmospheric plasma jet process can provide reactive species at moderate temperatures which are suitable for polymer material. The functionalization of the polymer powders improves the quality of the devices build in a SLS-process.

  11. Fluidized bed combustor modeling

    NASA Technical Reports Server (NTRS)

    Horio, M.; Rengarajan, P.; Krishnan, R.; Wen, C. Y.

    1977-01-01

    A general mathematical model for the prediction of performance of a fluidized bed coal combustor (FBC) is developed. The basic elements of the model consist of: (1) hydrodynamics of gas and solids in the combustor; (2) description of gas and solids contacting pattern; (3) kinetics of combustion; and (4) absorption of SO2 by limestone in the bed. The model is capable of calculating the combustion efficiency, axial bed temperature profile, carbon hold-up in the bed, oxygen and SO2 concentrations in the bubble and emulsion phases, sulfur retention efficiency and particulate carry over by elutriation. The effects of bed geometry, excess air, location of heat transfer coils in the bed, calcium to sulfur ratio in the feeds, etc. are examined. The calculated results are compared with experimental data. Agreement between the calculated results and the observed data are satisfactory in most cases. Recommendations to enhance the accuracy of prediction of the model are suggested.

  12. Long-term testing of the zinc titanate for desulfurization of hot coal gas in a fluidized-bed reactor

    SciTech Connect

    Jain, S.C.; Gupta, R.; Gangwal, S.K.

    1993-12-31

    Research Triangle Institute (RTI) under contract to the US Department of Energy (DOE), Morgantown energy Technology Center has recently completed a long-term test consisting of 100 sulfidation-regeneration cycles on a zinc titanate material intended for use as a high-temperature, regenerable sorbent to desulfurize coal-derived gas. The primary motivation for this development is to generate a more economical, environmentally superior, and reliable process to purify the product gas of coal gasifiers for use in gas turbines and fuel cells. This zinc titanate formulation (designated as ZT-4 and containing Zn-to-Ti in a molar ratio of 1.5) exhibited the best overall performance in terms of chemical reactivity, sulfur capacity, regenerability, structural properties and, most importantly, the attrition resistance based on multicycle testing of a number of sorbent formulations in a bench scale fluidized-bed reactor. The conditions in the test were -- desulfurization temperature: 750C (1382F); pressure: 1.52 MPa (220 psia); coal gas: simulated Texaco entrained-bed oxygen-blown gasifier gas containing 12,000 ppmv of H{sub 2}S; superficial gas velocity: 15 cm/s (0.49 ft/s). The ZT-4 sorbent used in this test was prepared using a granulation technique and 500 g of the sorbent in the 100 to 300 microns particle diameter range were used in a 5.1-cm (2-inch) i.d. stainless steel reactor.

  13. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-07-13

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences, Foster Wheeler Energy Services, Inc., Parsons Energy and Chemicals Group, Inc., and Cofiring Alternatives. During this reporting period, work focused on completing the biofuel characterization and the design of the conceptual fluidized bed system.

  14. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits

    2001-01-18

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, work focused on performing the design of the conceptual fluidized bed system and determining the system economics.

  15. Pilot-scale fluidized-bed combustor testing cofiring animal-tissue biomass with coal as a carcass disposal option

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Elizabeth M. Fedorowicz; David W. Harlan; Linda A. Detwiler; Michelle L. Rossman

    2006-10-15

    This study was performed to demonstrate the technical viability of cofiring animal-tissue biomass (ATB) in a coal-fired fluidized-bed combustor (FBC) as an option for disposing of specified risk materials (SRMs) and carcasses. The purpose of this study was to assess the technical issues of feeding/combusting ATB and not to investigate prion deactivation/pathogen destruction. Overall, the project successfully demonstrated that carcasses and SRMs can be cofired with coal in a bubbling FBC. Feeding ATB into the FBC did, however, present several challenges. Specifically, handling/feeding issues resulting from the small scale of the equipment and the extremely heterogeneous nature of the ATB were encountered during the testing. Feeder modifications and an overbed firing system were necessary. Through statistical analysis, it was shown that the ATB feed location had a greater effect on CO emissions, which were used as an indication of combustion performance, than the fuel type due to the feeding difficulties. Baseline coal tests and tests cofiring ATB into the bed were statistically indistinguishable. Fuel feeding issues would not be expected at the full scale since full-scale units routinely handle low-quality fuels. In a full-scale unit, the disproportionate ratio of feed line size to unit diameter would be eliminated thereby eliminating feed slugging. Also, the ATB would either be injected into the bed, thereby ensuring uniform mixing and complete combustion, or be injected directly above the bed with overfire air ports used to ensure complete combustion. Therefore, it is anticipated that a demonstration at the full scale, which is the next activity in demonstrating this concept, should be successful. As the statistical analysis shows, emissions cofiring ATB with coal would be expected to be similar to that when firing coal only. 14 refs., 5 figs., 6 tabs.

  16. THE SCALE-UP OF LARGE PRESSURIZED FLUIDIZED BEDS FOR ADVANCED COAL-FIRED POWER PROCESSES

    SciTech Connect

    Leon R. Glicksman; Michael Louge; Hesham F. Younis; Richard Tan; Mathew Hyre; Mark Torpey

    2003-11-24

    This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor an agency thereof, nor any of the their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, A combined-cycle High Performance Power System (HIPPS) capable of overall cycle efficiencies approaching 50% has been proposed and designed by Foster Wheeler Development Corporation (FWDC). A pyrolyzer in the first stage of the HIPPS process converts a coal feedstock into fuel gas and char at an elevated pressure of 1.4 Map. (206 psia) and elevated temperature of 930 C (1700 F). The generated char serves as the feedstock for a Pulverized Coal (PC) boiler operating at atmospheric pressure, and the fuel gas is directly fired in a gas turbine. The hydrodynamic behavior of the pyrolyzer strongly influences the quality of both the fuel gas and the generated char, the energy split between the gas turbine and the steam turbine, and hence the overall efficiency of the system. By utilizing a simplified set of scaling parameters (Glicksman et al.,1993), a 4/7th labscale cold model of the pyrolyzer operating at ambient temperature and pressure was constructed and tested. The scaling parameters matched include solid to gas density ratio, Froude number, length to diameter ratio; dimensionless superficial gas velocity and solid recycle rate, particle sphericity and particle size distribution (PSD).

  17. Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer.

    PubMed

    Chindaprasirt, Prinya; Rattanasak, Ubolluk

    2010-04-01

    In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na(2)SiO(3)) and 10M sodium hydroxide (NaOH) solutions at mass ratio of Na(2)SiO(3)/NaOH of 1.5 and curing temperature of 65 degrees C for 48h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers.

  18. Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer

    SciTech Connect

    Chindaprasirt, Prinya; Rattanasak, Ubolluk

    2010-04-15

    In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na{sub 2}SiO{sub 3}) and 10 M sodium hydroxide (NaOH) solutions at mass ratio of Na{sub 2}SiO{sub 3}/NaOH of 1.5 and curing temperature of 65 deg. C for 48 h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0 MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers.

  19. Fluidized bed calciner apparatus

    DOEpatents

    Owen, Thomas J.; Klem, Jr., Michael J.; Cash, Robert J.

    1988-01-01

    An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

  20. Chemical and toxicological characterization of organic constituents in fluidized-bed and pulverized coal combustion: a topical report

    SciTech Connect

    Chess, E.K.; Later, D.W.; Wilson, B.W.; Harris, W.R.; Remsen, J.F.

    1984-04-01

    Coal combustion fly ash from both conventional pulverized coal combustion (PCC) and fluidized-bed combustion (FBC) have been characterized as to their organic constituents and microbial mutagenic activity. The PCC fly ash was collected from a commercial utility generating plant using a low sulfur coal. The FBC fly ash was from a bench-scale developmental unit at the Grand Forks Energy Technology Center. Bulk samples of each fly ash were extracted using benzene/methanol and further separated using high performance liquid chromatography (HPLC). Subfractions from the HPLC separation were analyzed by gas chromatography using both element-specific nitrogen-phosphorus detectors and flame ionization detectors. Microbial mutagenicity assay results indicated that the crude organic extracts were mutagenic, and that both the specific activity and the overall activity of the PCC material was greater than that of the FBC material. Comparison of results from assays using S. typhimurium, TA1538NR indicated that nitrated polycyclic aromatic compounds (PAC) were responsible for much of the mutagenic activity of the PCC material. Similar results were obtained for assays of the FBC organic extract with standard and nitroreductase-deficient strains of S. typhimurium, TA100 and TA1538. Mutagenically active HPLC fractions were analyzed using high resolution gas chromatography (HRGC) and GC mass spectrometry (GC/MS), as well as probe inlet low and high resolutions MS. The discovery and identification of nitrated, oxygenated PAC are important because the presence of both nitro and/or keto functionalities on certain PAC has been shown to confer or enhance mutagenic activity.

  1. Fluidized bed combustor and tube construction therefor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1981-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  2. Tube construction for fluidized bed combustor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1984-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  3. The O{sub 2}-enriched air gasification of coal, plastics and wood in a fluidized bed reactor

    SciTech Connect

    Mastellone, Maria Laura; Zaccariello, Lucio; Santoro, Donato; Arena, Umberto

    2012-04-15

    Highlights: Black-Right-Pointing-Pointer The effect of the O{sub 2} in the gasification stream of a BFB gasifier has been studied. Black-Right-Pointing-Pointer Main advantage of the O{sub 2}-enriched air is the increasing of the bed temperature. Black-Right-Pointing-Pointer No remarkable effects on tar reduction. Decreasing of recognized PAHs. Black-Right-Pointing-Pointer Gasification reactions completed inside the dense bed and splashing zone. Black-Right-Pointing-Pointer Polycondensation reactions occur mainly in the freeboard region. - Abstract: The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

  4. Characterization of fly ashes from circulating fluidized bed combustion (CFBC) boilers cofiring coal and petroleum coke

    SciTech Connect

    Feihu Li; Jianping Zhai; Xiaoru Fu; Guanghong Sheng

    2006-08-15

    The chemistry, mineralogy, morphology, and particle size distribution were investigated in fly ashes from the burning of Datong (ShanXi, China) bituminous coal and the cofiring of Mideast high-sulfur petroleum coke (PC) with 30:70 (cal %) and 50:50 (cal %) blends of Datong bituminous coal in two commercial CFBC boilers. With the exception of CaO, the amounts of major oxides in the fly ashes from cofiring PC and coal were close to those of the common coal fly ashes. The PC-coal fly ashes were enriched in Ni, V, and Mo, implying these trace elements were mainly derived from PC. Ni and V, along with several other elements, such as Cr, Cu, Se, Pb, U, Th, and possibly As and Cd, increased in content with a decrease in temperature of the electrostatic precipitator (ESP). The results of chemistry, mineralogy, and morphology studies suggested that the desulfurization rate of the CFBC boilers at current conditions was low, and the PC tends to coarsen the fly ash particles and increase the loss on ignition (LOI) values, making these fly ashes unsuitable for use as a cement additive or a mineral admixture in concrete. Further studies on the combustion status of the CFBC boilers are needed if we want to be able to increase the desulfurization rate and produce high-quality fly ashes for broader and full utilization. 22 refs., 4 figs., 4 tabs.

  5. Some developments in the feeding of coal to fluidized bed combustors

    NASA Technical Reports Server (NTRS)

    Caldwell, L. G.

    1977-01-01

    Research is being done in the development of fluid bed combustors for high sulphur coal, using limestone or dolomite in the bed for removal of the sulphur. Operating units to date have proven the inadequacies of available material handling techniques for introduction and control of the coal and adsorbent to the beds. Larger units now being contemplated will pose formidable problems in this area. Some of the techniques which were developed for the existing pilot units and novel ideas under consideration for future, large production units are illustrated and described.

  6. Decontamination of Aspergillus flavus and Aspergillus parasiticus spores on hazelnuts via atmospheric pressure fluidized bed plasma reactor.

    PubMed

    Dasan, Beyhan Gunaydin; Mutlu, Mehmet; Boyaci, Ismail Hakki

    2016-01-01

    In this study, an atmospheric pressure fluidized bed plasma (APFBP) system was designed and its decontamination effect on aflatoxigenic fungi (Aspergillus flavus and Aspergillus parasiticus) on the surface of hazelnuts was investigated. Hazelnuts were artificially contaminated with A. flavus and A. parasiticus and then were treated with dry air plasma for up to 5min in the APFBP system at various plasma parameters. Significant reductions of 4.50 log (cfu/g) in A. flavus and 4.19 log (cfu/g) in A. parasiticus were achieved after 5min treatments at 100% V - 25kHz (655W) by using dry air as the plasma forming gas. The decontamination effect of APFBP on A. flavus and A. parasiticus spores inoculated on hazelnuts was increased with the applied reference voltage and the frequency. No change or slight reductions were observed in A. flavus and A. parasiticus load during the storage of plasma treated hazelnuts whereas on the control samples fungi continued to grow under storage conditions (30days at 25°C). Temperature change on hazelnut surfaces in the range between 35 and 90°C was monitored with a thermal camera, and it was demonstrated that the temperature increase taking place during plasma treatment did not have a lethal effect on A. flavus and A. parasiticus spores. The damage caused by APFBP treatment on Aspergillus spp. spores was also observed by scanning electron microscopy.

  7. Decontamination of Aspergillus flavus and Aspergillus parasiticus spores on hazelnuts via atmospheric pressure fluidized bed plasma reactor.

    PubMed

    Dasan, Beyhan Gunaydin; Mutlu, Mehmet; Boyaci, Ismail Hakki

    2016-01-01

    In this study, an atmospheric pressure fluidized bed plasma (APFBP) system was designed and its decontamination effect on aflatoxigenic fungi (Aspergillus flavus and Aspergillus parasiticus) on the surface of hazelnuts was investigated. Hazelnuts were artificially contaminated with A. flavus and A. parasiticus and then were treated with dry air plasma for up to 5min in the APFBP system at various plasma parameters. Significant reductions of 4.50 log (cfu/g) in A. flavus and 4.19 log (cfu/g) in A. parasiticus were achieved after 5min treatments at 100% V - 25kHz (655W) by using dry air as the plasma forming gas. The decontamination effect of APFBP on A. flavus and A. parasiticus spores inoculated on hazelnuts was increased with the applied reference voltage and the frequency. No change or slight reductions were observed in A. flavus and A. parasiticus load during the storage of plasma treated hazelnuts whereas on the control samples fungi continued to grow under storage conditions (30days at 25°C). Temperature change on hazelnut surfaces in the range between 35 and 90°C was monitored with a thermal camera, and it was demonstrated that the temperature increase taking place during plasma treatment did not have a lethal effect on A. flavus and A. parasiticus spores. The damage caused by APFBP treatment on Aspergillus spp. spores was also observed by scanning electron microscopy. PMID:26398284

  8. Preliminary comparison of theory and experiment for a conical, pressurized-fluidized-bed coal combustor

    NASA Technical Reports Server (NTRS)

    Patch, R. W.

    1979-01-01

    A published model was used for a comparison of theory with an actual combustor burning caking bituminous coal and using limestone to reduce sulfur dioxide emission. Theoretical bed pressure drop was in good agreement with experiment. The burnable carbon elutriated was not in agreement with experiment, at least partly because the exhaust port was apparently below the transport disengaging height. The observed nitrogen oxides emission rate was about half the theoretical value. There was order-or-magnitude agreement of sulfur dioxide emission rates.

  9. Mercury emissions during cofiring of sub-bituminous coal and biomass (chicken waste, wood, coffee residue, and tobacco stalk) in a laboratory-scale fluidized bed combustor.

    PubMed

    Cao, Yan; Zhou, Hongcang; Fan, Junjie; Zhao, Houyin; Zhou, Tuo; Hack, Pauline; Chan, Chia-Chun; Liou, Jian-Chang; Pan, Wei-Ping

    2008-12-15

    Four types of biomass (chicken waste, wood pellets, coffee residue, and tobacco stalks) were cofired at 30 wt % with a U.S. sub-bituminous coal (Powder River Basin Coal) in a laboratory-scale fluidized bed combustor. A cyclone, followed by a quartz filter, was used for fly ash removal during tests. The temperatures of the cyclone and filter were controlled at 250 and 150 degrees C, respectively. Mercury speciation and emissions during cofiring were investigated using a semicontinuous mercury monitor, which was certified using ASTM standard Ontario Hydra Method. Test results indicated mercury emissions were strongly correlative to the gaseous chlorine concentrations, but not necessarily correlative to the chlorine contents in cofiring fuels. Mercury emissions could be reduced by 35% during firing of sub-bituminous coal using only a quartz filter. Cofiring high-chlorine fuel, such as chicken waste (Cl = 22340 wppm), could largely reduce mercury emissions by over 80%. When low-chlorine biomass, such as wood pellets (Cl = 132 wppm) and coffee residue (Cl = 134 wppm), is cofired, mercury emissions could only be reduced by about 50%. Cofiring tobacco stalks with higher chlorine content (Cl = 4237 wppm) did not significantly reduce mercury emissions. This was also true when limestone was added while cofiring coal and chicken waste because the gaseous chlorine was reduced in the freeboard of the fluidized bed combustor, where the temperature was generally below 650 degrees C without addition of the secondary air. Gaseous speciated mercury in flue gas after a quartz filter indicated the occurrence of about 50% of total gaseous mercury to be the elemental mercury for cofiring chicken waste, but occurrence of above 90% of the elemental mercury for all other cases. Both the higher content of alkali metal oxides or alkali earth metal oxides in tested biomass and the occurrence of temperatures lower than 650 degrees C in the upper part of the fluidized bed combustor seemed to be

  10. Mercury emissions during cofiring of sub-bituminous coal and biomass (chicken waste, wood, coffee residue, and tobacco stalk) in a laboratory-scale fluidized bed combustor.

    PubMed

    Cao, Yan; Zhou, Hongcang; Fan, Junjie; Zhao, Houyin; Zhou, Tuo; Hack, Pauline; Chan, Chia-Chun; Liou, Jian-Chang; Pan, Wei-Ping

    2008-12-15

    Four types of biomass (chicken waste, wood pellets, coffee residue, and tobacco stalks) were cofired at 30 wt % with a U.S. sub-bituminous coal (Powder River Basin Coal) in a laboratory-scale fluidized bed combustor. A cyclone, followed by a quartz filter, was used for fly ash removal during tests. The temperatures of the cyclone and filter were controlled at 250 and 150 degrees C, respectively. Mercury speciation and emissions during cofiring were investigated using a semicontinuous mercury monitor, which was certified using ASTM standard Ontario Hydra Method. Test results indicated mercury emissions were strongly correlative to the gaseous chlorine concentrations, but not necessarily correlative to the chlorine contents in cofiring fuels. Mercury emissions could be reduced by 35% during firing of sub-bituminous coal using only a quartz filter. Cofiring high-chlorine fuel, such as chicken waste (Cl = 22340 wppm), could largely reduce mercury emissions by over 80%. When low-chlorine biomass, such as wood pellets (Cl = 132 wppm) and coffee residue (Cl = 134 wppm), is cofired, mercury emissions could only be reduced by about 50%. Cofiring tobacco stalks with higher chlorine content (Cl = 4237 wppm) did not significantly reduce mercury emissions. This was also true when limestone was added while cofiring coal and chicken waste because the gaseous chlorine was reduced in the freeboard of the fluidized bed combustor, where the temperature was generally below 650 degrees C without addition of the secondary air. Gaseous speciated mercury in flue gas after a quartz filter indicated the occurrence of about 50% of total gaseous mercury to be the elemental mercury for cofiring chicken waste, but occurrence of above 90% of the elemental mercury for all other cases. Both the higher content of alkali metal oxides or alkali earth metal oxides in tested biomass and the occurrence of temperatures lower than 650 degrees C in the upper part of the fluidized bed combustor seemed to be

  11. Impact of the addition of chicken litter on mercury speciation and emissions from coal combustion in a laboratory-scale fluidized bed combustor

    SciTech Connect

    Songgeng Li; Shuang Deng; Andy Wu; Wei-ping Pan

    2008-07-15

    Co-combustion of chicken litter with coal was performed in a laboratory-scale fluidized bed combustor to investigate the effect of chicken litter addition on the partitioning behavior of mercury. Gaseous total and elemental mercury concentrations in the flue gas were measured online, and ash was analyzed for particle-bound mercury along with other elemental and surface properties. The mercury mass balance was between 85 and 105%. The experimental results show that co-combustion of chicken litter decreases the amount of elemental and total mercury in the gas phase. Mercury content in fly ash increases with an increasing chicken litter share. 22 refs., 6 figs., 5 tabs.

  12. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1989 Annual report, [January 1989--December 1989

    SciTech Connect

    Not Available

    1992-02-01

    The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association`s Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

  13. Pulsed atmospheric fluidized bed combustion. Technical progress report, January 1, 1993--March 31, 1993

    SciTech Connect

    Not Available

    1993-05-01

    As reported in previous quarterly reports, the fabrication of the fluid bed vessel, hot cyclone, coal handling system components, and coal/limestone feed systems is underway. Procurement of long lead time items was initiated in October 1992, and.deliveries are being made on schedule. In this quarterly period the following design tasks were accomplished. Mass and energy balance review and optimization; system operation calibrations; piping pressure drop design calculations; and pipe sizing and layout drawings.

  14. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-07-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives.

  15. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-10-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels.

  16. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-03-31

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives.

  17. Staged fluidized bed

    DOEpatents

    Mallon, R.G.

    1983-05-13

    The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

  18. Exploratory and basic fluidized-bed combustion studies. Quarterly report, January-March 1980

    SciTech Connect

    Johnson, I.; Myles, K.M.; Swift, W.M.

    1980-12-01

    This work supports development studies for both atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particulates and alkali metal compounds from the flue gas, control of SO/sub 2/ and trace pollutants emissions, and other aspects of fluidized-bed combustion. This report presents information on: (1) the development of a limestone utilization predictive methodology, (2) studies of particle breakup and elutriation, (3) basic studies on limestone sulfation enhancement by hydration, (4) studies of the kinetics of the hydration process, and (5) an investigation of various hydration process concepts.

  19. Atmospheric fluidized bed combustion advanced system concepts applicable to small industrial and commercial markets. Topical report, Level 2

    SciTech Connect

    Ake, T.R.; Dixit, V.B.; Mongeon, R.K.

    1992-09-01

    As part of an overall strategy to promote FBC coal combustion and to improve the marketability of the eastern coals, the US Department of Energy`s Morgantown Energy Research Center awarded a three level contract to Riley Stoker Corporation to develop advanced Multi Solids Fluidized Bed (MSFB) boiler designs. The first level of this contract targeted the small package boiler (10,000--50,000 lb/hr steam) and industrial size boiler (75,000--150,000 lb/hr steam) markets. Two representative sizes, 30,000 lb/hr and 110,000 lb/hr of steam, were selected for the two categories for a detailed technical and economic evaluation. Technically, both the designs showed promise, however, the advanced industrial design was favored on economic considerations. It was thus selected for further study in the second level of the contract. Results of this Level-2 effort, presented in this report, consisted of testing the design concept in Riley`s 4.4 MBtu/hr pilot MSFB facility located at Riley Research Center in Worcester, Mass. The design and economics of the proof of concept facility developed in Level-1 of the contract were then revised in accordance with the findings of the pilot test program. A host site for commercial demonstration in Level-3 of the contract was also secured. It was determined that co-firing coal in combination with paper de-inking sludge will broaden the applicability of the design beyond conventional markets. International Paper (IP), the largest paper company in the world, is willing to participate in this part of the program. IP has offered its Hammermill operation at Lockhaven, Pa, site of a future paper de-inking plant, for the proof of concept installation. This plant will go in operation in 1994. It is recommended that METC proceed to the commercial demonstration of the design developed. The approach necessary to satisfy the needs of the customer while meeting the objectives of this program is presented along with a recommended plan of action.

  20. Pulsed atmospheric fluidized bed combustion. Technical progress report, April--June 1995

    SciTech Connect

    1995-07-31

    Design activities for this report period included: (1) Mechanical. Stress analysis calculations were performed on the steam/water pressure piping. Pipe support design and drawings were completed by Duke Fluor Daniel. The fluid bed distributor bubble cap design was revisited and changes made for ease of maintenance. (2) Electrical and Instrumentation. Control and instrumentation scheme proposed earlier, was based on independent single loop controllers. After careful review, it is decided to go for state of art distributed control system (DCS) which uses programmable logic controllers (PLC). In addition, coal/limestone pickup hopper fabrication was completed during this period and shipped to the site. The coal/limestone floating caps have been made at MTCI and ready for shipping. All major equipment installation was completed. The pulse combustor steam/water jacket and air plenum were installed. Construction of control room building was just completed.

  1. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  2. Particle withdrawal from fluidized bed systems

    DOEpatents

    Salvador, Louis A.; Andermann, Ronald E.; Rath, Lawrence K.

    1982-01-01

    Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.

  3. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Curtis Jawdy

    2000-10-09

    The Pennsylvania State University, under contract to the US Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal or coal refuse, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Corporation, Foster Wheeler Development Corporation, and Cofiring Alternatives. The major emphasis of work during this reporting period was to assess the types and quantities of potential feedstocks and collect samples of them for analysis. Approximately twenty different biomass, animal waste, and other wastes were collected and analyzed.

  4. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, A.G.; Patel, J.G.

    1987-05-12

    An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

  5. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1987-05-12

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  6. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-10-14

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, the final technical design and cost estimate were submitted to Penn State by Foster Wheeler. In addition, Penn State initiated the internal site selection process to finalize the site for the boiler plant.

  7. Granular filtration in a fluidized bed

    SciTech Connect

    Mei, J.S.; Yue, P.C.; Halow, J.S.

    1995-12-01

    Successful development of advanced coal-fired power conversion systems often require reliable and efficient cleanup devices which can remove particulate and gaseous pollutants from high-temperature high-pressure gas streams. A novel filtration concept for particulate cleanup has been developed at the Morgantown Energy Technology Center (METC) of the U.S. Department of Energy. The filtration system consists of a fine metal screen filter immersed in a fluidized bed of granular material. As the gas stream passes through the fluidized bed, a layer of the bed granular material is entrained and deposited at the screen surface. This material provides a natural granular filter to separate fine particles from the gas stream passing through the bed. Since the filtering media is the granular material supplied by the fluidized bed, the filter is not subjected to blinding like candle filters. Because only the inflowing gas, not fine particle cohesive forces, maintains the granular layer at the screen surface, once the thickness and permeability of the granular layer is stabilized, it remains unchanged as long as the in-flowing gas flow rate remains constant. The weight of the particles and the turbulent nature of the fluidized bed limits the thickness of the granular layer on the filter leading to a self-cleaning attribute of the filter. This paper presents work since then on a continuous filtration system. The continuous filtration testing system consisted of a filter, a two-dimensional fluidized-bed, a continuous powder feeder, a laser-based in-line particle counting, sizing, and velocimeter (PCSV), and a continuous solids feeding/bed material withdrawal system. The two-dimensional, transparent fluidized-bed allowed clear observation of the general fluidized state of the granular material and the conditions under which fines are captured by the granular layer.

  8. Exploratory and basic fluidized-bed combustion studies. Quarterly report, April-June 1980. [Limestone and dolomite; USA

    SciTech Connect

    Johnson, I.; Myles, K.M.; Swift, W.M.

    1980-12-01

    This work supports the development studies for both atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particles and alkali metal compounds from the flue gas, control of SO/sub 2/ and trace pollutant emissions, and other aspects of fluidized-bed coal combustion. This report presents information on: (1) the development of a sorbent utilization prediction methodology, (2) studies of factors which affect limestone breakup and elutriation, (3) basic studies of limestone sulfation under combustion conditions, and (4) studies of the kinetics of the hydration of spent limestone.

  9. Mercury emissions during cofiring of sub-bituminous coal and biomass (chicken waste, wood, coffee residue, and tobacco stalk) in a laboratory-scale fluidized bed combustor

    SciTech Connect

    Yan Cao; Hongcang Zhou; Junjie Fan; Houyin Zhao; Tuo Zhou; Pauline Hack; Chia-Chun Chan; Jian-Chang Liou; Wei-ping Pan

    2008-12-15

    Four types of biomass (chicken waste, wood pellets, coffee residue, and tobacco stalks) were cofired at 30 wt % with a U.S. sub-bituminous coal (Powder River Basin Coal) in a laboratory-scale fluidized bed combustor. A cyclone, followed by a quartz filter, was used for fly ash removal during tests. The temperatures of the cyclone and filter were controlled at 250 and 150{sup o}C, respectively. Mercury speciation and emissions during cofiring were investigated using a semicontinuous mercury monitor, which was certified using ASTM standard Ontario Hydra Method. Test results indicated mercury emissions were strongly correlative to the gaseous chlorine concentrations, but not necessarily correlative to the chlorine contents in cofiring fuels. Mercury emissions could be reduced by 35% during firing of sub-bituminous coal using only a quartz filter. Cofiring high-chlorine fuel, such as chicken waste (Cl = 22340 wppm), could largely reduce mercury emissions by over 80%. When low-chlorine biomass, such as wood pellets (Cl = 132 wppm) and coffee residue (Cl = 134 wppm), is cofired, mercury emissions could only be reduced by about 50%. Cofiring tobacco stalks with higher chlorine content (Cl = 4237 wppm) did not significantly reduce mercury emissions. Gaseous speciated mercury in flue gas after a quartz filter indicated the occurrence of about 50% of total gaseous mercury to be the elemental mercury for cofiring chicken waste, but occurrence of above 90% of the elemental mercury for all other cases. Both the higher content of alkali metal oxides or alkali earth metal oxides in tested biomass and the occurrence of temperatures lower than 650{sup o}C in the upper part of the fluidized bed combustor seemed to be responsible for the reduction of gaseous chlorine and, consequently, limited mercury emissions reduction during cofiring. 36 refs., 3 figs. 1 tab.

  10. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Topical report, Process analysis, FY 1983

    SciTech Connect

    1987-07-31

    KRW Energy Systems, Inc., is engaged in the continuing development of a pressurized, fluidized-bed gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally-acceptable production of low- and medium-Btu fuel gas from a variety of fossilized carbonaceous feedstocks and industrial fuels. This report presents process analysis of the 24 ton-per-day Process Development Unit (PDU) operations and is a continuation of the process analysis work performed in 1980 and 1981. Included is work performed on PDU process data; gasification; char-ash separation; ash agglomeration; fines carryover, recycle, and consumption; deposit formation; materials; and environmental, health, and safety issues. 63 figs., 43 tabs.

  11. Modeling of fluidized-bed combustion of coal: Phase II, final reports. Volume 1. Model evolution and development

    SciTech Connect

    Louis, J.F.; Tung, S.E.

    1980-10-01

    The Energy Laboratory of the Massachusetts Institute of Technology (M.I.T.), under Department of Energy (DOE) sponsorship, has been engaged in the development of a comprehensive mechanistic model of Fluidized Bed Combustors (FBC). The primary aims of this modeling effort are the generation and to the extent possible, validation of an analytical framework for the design and scale-up of fluidized bed combustors. In parallel with this modeling effort, M.I.T. also embarked upon the development of an FBC-Data Base Management System (FBC-DBMS) aimed at facilitating the coordination, interpretation and utilization of the experimental data that are or will become available from diverse sources, as well as in the identification of areas of large uncertainty or having a paucity of experimental results. The synergistic operation of the FBC-Model and FBC-Data Base promises to offer a powerful tool for the design and optimization of FBC's and represents the ultimate goal of the M.I.T. effort. The modeling effort was initially focused upon evaluation and application of state-of-the-art models. The initial system model was divided into five basic components: fluid dynamics, combustion, sulfur capture, heat transfer and emissions. Due to the technical complexity of modeling FBC operation and the initial primitive nature of models for these components, it was deemed necessary to be able to incorporate evolutionary improvements in understanding and correlating FBC phenomena: the M.I.T. system model is, therefore, modular in nature, i.e., each sub-model can be replaced by an updated or equivalent sub-model without necessitating reprogramming of the entire system model.

  12. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1996-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves.

  13. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.

    1993-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  14. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1995-01-01

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  15. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.

    1993-12-14

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase is described. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figures.

  16. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1996-02-27

    A fluidized bed reactor system is described which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves. 3 figs.

  17. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1995-04-25

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figs.

  18. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W.; Taylor, Thomas E.

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  19. Control of acid gases using a fluidized bed adsorber.

    PubMed

    Chiang, Bo-Chin; Wey, Ming-Yen; Yeh, Chia-Lin

    2003-08-01

    During incineration, secondary pollutants such as acid gases, organic compounds, heavy metals and particulates are generated. Among these pollutants, the acid gases, including sulfur oxides (SO(x)) and hydrogen chloride (HCl), can cause corrosion of the incinerator piping and can generate acid rain after being emitted to the atmosphere. To address this problem, the present study used a novel combination of air pollution control devices (APCDs), composed of a fluidized bed adsorber integrated with a fabric filter. The major objective of the work is to demonstrate the performance of a fluidized bed adsorber for removal of acid gases from flue gas of an incinerator. The adsorbents added in the fluidized bed adsorber were mainly granular activated carbon (AC; with or without chemical treatment) and with calcium oxide used as an additive. The advantages of a fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of acid gases when using a dry method. On the other hand, because the fluidized bed can filter particles, fine particles prior to and after passing through the fluidized bed adsorber were investigated. The competing adsorption on activated carbon between different characteristics of pollutants was also given preliminary discussion. The results indicate that the removal efficiencies of the investigated acid gases, SO(2) and HCl, are higher than 94 and 87%, respectively. Thus, a fluidized bed adsorber integrated with a fabric filter has the potential to replace conventional APCDs, even when there are other pollutants at the same time.

  20. Emissions During Co-Firing of RDF-5 with Coal in a 22 t/h Steam Bubbling Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Wan, Hou-Peng; Chen, Jia-Yuan; Juch, Ching-I.; Chang, Ying-Hsi; Lee, Hom-Ti

    The co-firing of biomass and fossil fuel in the same power plant is one of the most important issues when promoting the utilization of renewable energy in the world. Recently, the co-firing of coal together with biomass fuel, such as "densified refuse derived fuel" (d-RDF or RDF-5) or RPF (refuse paper & plastic fuel) from waste, has been considered as an environmentally sound and economical approach to both waste remediation and energy production in the world. Because of itscomplex characteristics when compared to fossil fuel, potential problems, such as combustion system stability, the corrosion of heat transfer tubes, the qualities of the ash, and the emissionof pollutants, are major concerns when co-firing the biomass fuel with fossil fuel in a traditional boiler. In this study, co-firing of coal with RDF-5 was conducted in a 22t/h bubbling fluidized bed (BFB) steam boiler to investigate the feasibility of utilizing RDF-5 as a sustainable fuels in a commercial coal-fired steam BFB boiler. The properties of the fly ash, bottom ash, and the emission of pollutants are analyzed and discussed in this study.

  1. Northern States Power Company (NSP) Black Dog generating plant - Unit 2 emission reduction, capacity increase and life extension through atmospheric fluidized bed combustion (AFBC) retrofit

    SciTech Connect

    Jenness, B.L.; Rosendahl, S.M.; Gamble, R.L.

    1985-08-01

    The authors report on progress to date of the atmospheric fluidized-bed combustion (AFBC) boiler retrofit at the Black Dog Unit 2 plant of the Northern States Power Company. Construction began in September 1984 after the completion of technical and economic feasibility studies, and initial operation is scheduled for the second quarter of 1986. The project features the largest AFBC boiler to date, a 40 MW capacity regain/upgrade, and 25-year extension of unit life, low leakage regenerative air preheater design, electrostatic precipitator performance improvement, alternate fuel co-firing capacity, and reduced emission on a per MW basis. The authors describe the management and engineering developments associated with the project. 12 figures, 4 tables.

  2. Rivesville multicell fluidized bed boiler

    SciTech Connect

    Not Available

    1981-03-01

    One objective of the experimental MFB at Rivesville, WV, was the evaluation of alternate feed systems for injecting coal and limestone into a fluidized bed. A continuous, uniform feed flow to the fluid bed is essential in order to maintain stable operations. The feed system originally installed on the MFB was a gravity feed system with an air assist to help overcome the back pressure created by the fluid bed. The system contained belt, vibrating, and rotary feeders which have been proven adequate in other material handling applications. This system, while usable, had several operational and feeding problems during the MFB testing. A major portion of these problems occurred because the coal and limestone feed control points - a belt feeder and rotary feeder, respectively - were pressurized in the air assist system. These control points were not designed for pressurized service. An alternate feed system which could accept feed from the two control points, split the feed into six equal parts and eliminate the problems of the pressurized system was sought. An alternate feed system designed and built by the Fuller Company was installed and tested at the Rivesville facility. Fuller feed systems were installed on the north and south side of C cell at the Rivesville facility. The systems were designed to handle 10,000 lb/hr of coal and limestone apiece. The systems were installed in late 1979 and evaluated from December 1979 to December 1980. During this time period, nearly 1000 h of operating time was accumulated on each system.

  3. Development of fluidized bed cement sintering technology

    SciTech Connect

    Mukai, Katsuji

    1994-12-31

    In the new system presented in this paper, the cement clinker is sintered, not in a rotary kiln, but in two different furnaces: a spouted bed kiln and a fluidized bed kiln. The heat generated in the process of cooling the cement clinker is recovered by a fluidized bed cooler and a packed bed cooler, which are more efficient than the conventional coolers. Compared with the rotary kiln system, the new technology significantly reduces NO{sub x} emissions, appreciably cuts energy consumption, and reduces CO{sub 2} emissions as well. Thus, the new system is an efficient cement sintering system that is friendly to the global environment. In this paper, we describe this new technology as one of the applied technologies at an industrial level that is being developed in the Clean Coal Technology Project, and we present the results from test operations at our pilot plant.

  4. Modeling of fluidized-bed combustion of coal: Phase II, final reports. Volume II. Detailed description of the model

    SciTech Connect

    Louis, J.F.; Tung, S.E.

    1980-10-01

    This document is the second of a seven volume series of our Phase II Final Report. This volume deals with detailed descriptions of the structure of each program member (subroutines and functions), the interrelation between the members of a submodel, and the interrelation between the various submodels as such. The systems model for fluidized bed combustors (FBC-II) consists of a systematic combination of the following interrelated areas: fluid mechanics and bubble growth, char combustion and associated kinetics for particle burnout, sulfur capture, NO/sub x/ formation and reduction, freeboard reactions, and heat transfer. Program outline is shown in Figure 1.1. Input variables (supplied by the user are inspected to check that they lie inside the allowed range of values and are input to the various routines as needed. The necessary physical and fluid mechanical properties are calculated and utilized in estimating char combustion and sulfur capture in the bed and the freeboard. NO/sub x/ and CO emissions are estimated by taking into account all relevant chemical reactions. A material and energy balance is made over the bed. Figure 1.1 shows a block diagram of the systems program. In this diagram, the overall structure of the FBC program is illustrated in terms of the various submodels that together constitute the systems program. A more detailed outline of the systems program is shown in Figure 1.2. In this figure, all important subroutine members of the FBC program are shown, and their linkage to each other, as well as to the main program is indicated. A description of the exact sequence in which these various routines are called at time of program execution is provided in Chapter 8 under the executive routine MAIN.

  5. Operating experience with a fluidized bed test combustor

    SciTech Connect

    Hainley, D.C.; Haji-Sulaiman, M.Z.; Yavuzkurt, S.; Scaroni, A.W.

    1987-06-01

    This paper presents operating experience with a fluidized bed combustor burning various coals. The primary focus is on the effect of relevant coal properties on combustor performance. Tests were carried out using anthracite, HVB and HVC bituminous and sub-bituminous A coals, and petroleum coke. Comparisons of the performance of the combustion on the various fuels are made. A two-stage fluidized bed combustor operating in a single-stage mode without recycle was employed. Experimental measurements included temperature, fuel feed rate, fluidization velocity and bed height. For some of the coals, bed agglomeration was found to occur. The results indicate that coal properties have an important effect upon the operation of the fluidized bed combustor.

  6. Particle pressures in fluidized beds

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.; Potapov, A.V.

    1992-01-01

    This is an experimental project to make detailed measurements of the particle pressures generated in fluidized beds. The focus lies in two principle areas: (1) the particle pressure distribution around single bubbles rising in a two-dimensional gas-fluidized bed and (2) the particle pressures measured in liquid-fluidized beds. This first year has largely been to constructing the experiments The design of the particle pressure probe has been improved and tested. A two-dimensional gas-fluidized bed has been constructed in order to measure the particle pressure generated around injected bubbles. The probe is also being adapted to work in a liquid fluidized bed. Finally, a two-dimensional liquid fluidized bed is also under construction. Preliminary measurements show that the majority of the particle pressures are generated in the wake of a bubble. However, the particle pressures generated in the liquid bed appear to be extremely small. Finally, while not directly associated with the particle pressure studies, some NERSC supercomputer time was granted alongside this project. This is being used to make large scale computer simulation of the flow of granular materials in hoppers.

  7. Application of noncatalytic gas-solid reactions for a single pellet of changing size to the modeling of fluidized-bed combustion of coal char containing sulfur

    SciTech Connect

    Rehmat, A.; Saxena, S.C.; Land, R.H.

    1980-09-01

    A mechanistic model is developed for coal char combustion, with sulfur retention by limestone or dolomite sorbent, in a gas fluidized bed employing noncatalytic single pellet gas-solid reactions. The shrinking core model is employed to describe the kinetics of chemical reactions taking place on a single pellet; changes in pellet size as the reaction proceeds are considered. The solids are assumed to be in back-mix condition whereas the gas flow is regarded to be in plug flow. Most char combustion occurs near the gas distributor plate (at the bottom of the bed), where the bubbles are small and consequently the mass transfer rate is high. For such a case, the analysis is considerably simplified by ignoring the bubble phase since it plays an insignificant role in the overall rate of carbon conversion. Bubble-free operation is also encounterd in the turbulent regime, where the gas flow is quite high and classical bubbles do not exist. Formulation of the model includes setting up heat and mass balance equations pertaining to a single particle (1) exposed to a varying reactant concentration along the height of the bed and (2) whose size changes during reaction. These equations are then solved numerically to account for particles of all sizes in the bed in obtaining the overall carbon conversion efficiency and resultant sulfur retention. In particular, the influence on sorbent requirement of several fluid-bed variables such as oxygen concentration profile, particle size, reaction rate for sulfation reaction, and suflur adsorption efficiency are examined.

  8. PCDD/F concentrations of agricultural soil in the vicinity of fluidized bed incinerators of co-firing MSW with coal in Hangzhou, China.

    PubMed

    Yan, J H; Xu, M X; Lu, S Y; Li, X D; Chen, T; Ni, M J; Dai, H F; Cen, K F

    2008-03-01

    The concentrations of 17PCDD/F congeners as well as tetra- to octa-homologues were determined in 33 soil samples collected within a radius of 7 km from a municipal solid waste (MSW) incineration plant that is equipped with three fluidized bed incinerators (FBIs) of co-firing MSW with coal in Hangzhou, China. The total PCDD/F concentrations ranged from 0.39 to 5.04 pg I-TEQ g(-1) (54-285 pg g(-1)), with an average and a median value of 1.22 and 0.84 pg I-TEQ g(-1) (105 and 86 pg g(-1)), respectively. A systematic decrease of PCDD/F levels was observed with the increasing distances and with the decreasing downwind frequencies from the plant. The comparisons of homologue and congener patterns and multivariate analysis of soil and flue gas samples strongly indicated that most of the soil samples were influenced by the FBIs. Apart from the incineration plant, historical PCDD/F emissions of hazardous waste incinerator (HWI) and motor vehicles as well as the application of 1,3,5-trichloro-2-(4-nitrophenoxy) benzene (CNP) seemed to play an important role in soil samples adjacent to these potential sources.

  9. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, J.

    1996-03-19

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  10. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  11. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    NASA Astrophysics Data System (ADS)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  12. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Quarterly progress report, April 1-June 30, 1982

    SciTech Connect

    1982-10-21

    The overall objective of the Westinghouse coal gasification program is to demonstrate the viability of the Westinghouse pressurized, fluidized bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Progress reports are presented for the following tasks: (1) operation and maintenance of the process development unit (PDU); (2) process analysis; (3) cold flow scaleup facility; (4) process and component engineering and design; and (5) laboratory support studies. Some of the highlights for this period are: TP-032-1, a single stage, oxygen-steam blown gasifier test was conducted in three operational phases from March 30, 1982 through May 2, 1982; TP-032-2 was conducted in two operational phases from May 20, 1982 through May 27, 1982; TP-032-1 and TP-032-2 successfully served as shakedown and demonstrations of the full cyclone cold wall; no visible deposits were found on the cold wall after processing highly fouling coals; samples of product gas produced during TP-032-1, were passed through four different scrubbing solutions and analyzed for 78 EPA primary organic pollutants, all of which were found to be below detection limits; TP-M004, a CO/sub 2/ tracer gas test, was initiated and completed; data analysis of test TP-M002-2 was completed and conclusions are summarized in this report; design, procurement and fabrication of the solids injection device were completed; laboratory studies involved gas-solids flow modeling and coal/ash behavior. 2 references, 11 figures, 39 tables.

  13. Refractory experience in circulating fluidized bed combustors, Task 7

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  14. Fluidized bed boiler at the Royal Alexandra Hospital for Children, Camperdown.

    PubMed

    Ellis, J W

    1985-03-01

    A fluidized bed boiler has been installed at the Royal Alexandra Hospital for Children, Camperdown, N.S.W. This paper describes the reasons for developing a project to demonstrate that a fluidized bed coal fire combustor can be incorporated with a modern packaged steam boiler. The boiler and combustor are of Australian design as suitable proven designs from overseas were not available.

  15. Consider nonfouling fluidized bed exchangers

    SciTech Connect

    Klaren, D.G.; Baiiie, R.E. )

    1989-07-01

    Applications for fluidized bed heat exchangers in various industries, their operating principles and a detailed analysis of their suitability for replacing double-pipe scraped-surface heat exchangers in lube oil plants are discussed. Development of the fluidized bed heat exchanger started in the early 70s and was totally dedicated to improvement of the multistage flash evaporator for sea water desalination. This resulted in a demonstration plant with a fluidized bed heat exchanger with a total heat transfer surface of over 1,000 m/sup 2/. Over an operating period of more than 15,000 hours untreated sea water was heated to more than 120{sup 0}C without any fouling in the tubes due to scale deposits.

  16. Second-Generation Pressurized Fluidized Bed Combustion: Small gas turbine induustrial plant study

    SciTech Connect

    Shenker, J.; Garland, R.; Horazak, D.; Seifert, F.; Wenglarz, R.

    1992-07-01

    Second-Generation Pressurized Fluidized Bed Combustion (PFBC) plants provide a coal-fired, high-efficiency, combined-cycle system for the generation of electricity and steam. The plants use lime-based sorbents in PFB combustors to meet environmental air standards without back-end gas desulfurization equipment. The second-generation system is an improvement over earlier PFBC concepts because it can achieve gas temperatures of 2100[degrees]F and higher for improved cycle efficiency while maintaining the fluidized beds at 1600[degrees]F for enhanced sulfur capture and minimum alkali release. Second-generation PFBC systems are capable of supplying the electric and steam process needs of industrial plants. The basic second-generation system can be applied in different ways to meet a variety of process steam and electrical requirements. To evaluate the potential of these systems in the industrial market, conceptual designs have been developed for six second-generation PFBC plants. These plants cover a range of electrical outputs from 6.3 to 41.5 MWe and steam flows from 46,067 to 442,337 lb/h. Capital and operating costs have been estimated for these six plants and for equivalent (in size) conventional, coal-fired atmospheric fluidized bed combustion cogeneration plants. Economic analyses were conducted to compare the cost of steam for both the second-generation plants and the conventional plants.

  17. Second-Generation Pressurized Fluidized Bed Combustion: Small gas turbine industrial plant study

    SciTech Connect

    Shenker, J.; Garland, R.; Horazak, D.; Seifert, F.; Wenglarz, R.

    1992-07-01

    Second-Generation Pressurized Fluidized Bed Combustion (PFBC) plants provide a coal-fired, high-efficiency, combined-cycle system for the generation of electricity and steam. The plants use lime-based sorbents in PFB combustors to meet environmental air standards without back-end gas desulfurization equipment. The second-generation system is an improvement over earlier PFBC concepts because it can achieve gas temperatures of 2100{degrees}F and higher for improved cycle efficiency while maintaining the fluidized beds at 1600{degrees}F for enhanced sulfur capture and minimum alkali release. Second-generation PFBC systems are capable of supplying the electric and steam process needs of industrial plants. The basic second-generation system can be applied in different ways to meet a variety of process steam and electrical requirements. To evaluate the potential of these systems in the industrial market, conceptual designs have been developed for six second-generation PFBC plants. These plants cover a range of electrical outputs from 6.3 to 41.5 MWe and steam flows from 46,067 to 442,337 lb/h. Capital and operating costs have been estimated for these six plants and for equivalent (in size) conventional, coal-fired atmospheric fluidized bed combustion cogeneration plants. Economic analyses were conducted to compare the cost of steam for both the second-generation plants and the conventional plants.

  18. Review of ash agglomeration in fluidized bed gasifiers

    SciTech Connect

    Matulevicius, E.S.; Golan, L.P.

    1984-07-01

    The purpose of this study is to review the data and mathematical models which describe the phenomena involved in the agglomeration of ash in fluidized bed coal gasifiers (FBG). Besides highlighting the data and theoretical models, this review lists areas where there is a lack of information regarding the actual mechanisms of agglomeration. Also, potential areas for further work are outlined. The work is directed at developing models of agglomeration which could be included in computer codes describing fluidized bed gasifier phenomena, e.g., FLAG and CHEMFLUB which have been developed for the US Department of Energy. 134 references, 24 figures, 13 tables.

  19. Apparatus and process for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  20. Novel Magnetically Fluidized Bed Reactor Development for the Looping Process: Coal to Hydrogen Production R&D

    SciTech Connect

    Mei, Renwei; Hahn, David; Klausner, James; Petrasch, Jorg; Mehdizadeh, Ayyoub; Allen, Kyle; Rahmatian, Nima; Stehle, Richard; Bobek, Mike; Al-Raqom, Fotouh; Greek, Ben; Li, Like; Chen, Chen; Singh, Abhishek; Takagi, Midori; Barde, Amey; Nili, Saman

    2013-09-30

    The coal to hydrogen project utilizes the iron/iron oxide looping process to produce high purity hydrogen. The input energy for the process is provided by syngas coming from gasification process of coal. The reaction pathways for this process have been studied and favorable conditions for energy efficient operation have been identified. The Magnetically Stabilized Porous Structure (MSPS) is invented. It is fabricated from iron and silica particles and its repeatable high performance has been demonstrated through many experiments under various conditions in thermogravimetric analyzer, a lab-scale reactor, and a large scale reactor. The chemical reaction kinetics for both oxidation and reduction steps has been investigated thoroughly inside MSPS as well as on the surface of very smooth iron rod. Hydrogen, CO, and syngas have been tested individually as the reducing agent in reduction step and their performance is compared. Syngas is found to be the most pragmatic reducing agent for the two-step water splitting process. The transport properties of MSPS including porosity, permeability, and effective thermal conductivity are determined based on high resolution 3D CT x-ray images obtained at Argonne National Laboratory and pore-level simulations using a lattice Boltzmann Equation (LBE)-based mesoscopic model developed during this investigation. The results of those measurements and simulations provide necessary inputs to the development of a reliable volume-averaging-based continuum model that is used to simulate the dynamics of the redox process in MSPS. Extensive efforts have been devoted to simulate the redox process in MSPS by developing a continuum model consist of various modules for conductive and radiative heat transfer, fluid flow, species transport, and reaction kinetics. Both the Lagrangian and Eulerian approaches for species transport of chemically reacting flow in porous media have been investigated and verified numerically. Both approaches lead to correct

  1. Hydration of spent limestone and dolomite to enhance sulfation in fluidized-bed combustion

    SciTech Connect

    Shearer, J.A.; Smith, G.W.; Moulton, D.S.; Turner, C.B.; Myles, K.M.; Johnson, I.

    1980-01-01

    The utilization of CaO in fluidized bed combustion can be markedly increased to reduce the cost and environmental impact of quarrying and disposing of large quantities of solid waste. A new method of treatment of spent bed material to reactivate its SO/sub 2/ capturing ability has been found. Partially sulfated spent overflow material from a fluidized-bed combustor is treated with water and then reintroduced to the combustor as renewed feed that further reacts with SO/sub 2/. This material has sufficient physical integrity, due to the outer layer of CaSO/sub 4/, and high reactivity to make it suitable as a sorbent feedstock. The work reported here details observations on a number of limestones and dolomites reacted in laboratory furnaces under simulated combustion conditions as well as verification of the effectiveness of the method in a 15-cm-ID process development unit scale atmospheric fluidized-bed coal combustor. Initial kinetic studies have also been made on the hydration reaction of partially sulfated limestone. A proposed mechanism of interaction is discussed to explain the enhanced reactivity. Changes in total porosity and pore size distribution in the partially sulfated material due to Ca(OH)/sub 2/ formation and its dehydration serve to open up the particle interior and its residual CaO to further reaction with SO/sub 2/. Almost complete utilization of the available CaO can be achieved by successive applications of this promising new technique.

  2. Fluidized bed desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kallvinskas, J. J. (Inventor)

    1985-01-01

    High sulfur content carbonaceous material, such as coal is desulfurized by continuous fluidized suspension in a reactor with chlorine gas, inert dechlorinating gas and hydrogen gas. A source of chlorine gas, a source of inert gas and a source of hydrogen gas are connected to the bottom inlet through a manifold and a heater. A flow controler operates servos in a manner to continuously and sequentially suspend coal in the three gases. The sulfur content is reduced at least 50% by the treatment.

  3. Computer modeling of coal-gasification reactors. Volume III. Users' manual for CHEMFLUB: a numerical model for fluidized bed gasifiers (planar and axisymmetric versions). Final report, June 1975-November 1980. [CHEMFLUB code

    SciTech Connect

    Chen, P.J.

    1981-04-01

    The CHEMFLUB code was designed to provide predictions of the transient, two-phase, reactive flow fields occurring in a fluidized bed coal gasification reactor. CHEMFLUB can be operated in either two-dimensional Cartesian (planar) or axisymmetric geometry. The solid particle phase is treated in a Lagrangian manner in order to maintain sharp interfaces around bubbles and at the freeboard while the gas phase is treated using an Eulerian approach. A detailed chemistry model, encompassing both heterogeneous and homogeneous reactions of both combustion and gasification, is included in the model. Thus, the computer model CHEMFLUB incorporates the coupled dynamic effects of the hydrodynamic, thermodynamic and chemical phenomena which dominate flow in most fluidized bed coal gasifiers. Datailed discussions of the governing equations are given in Volume II of this report. This volume contains a summary of the governing differential and constitutive equations; a brief descritpion of the code, including a flow chart, subroutine structure and dimension parameters; as well as a detailed input sequence are presented. A sample of input and output is provided in the Appendix.

  4. Review: granulation and fluidized beds

    SciTech Connect

    Kono, H.

    1981-01-01

    The history of granulation techniques is very long; however, the systematic study of the granulation phenomenon began only after 1950. The first, distinguished paper treating the fundamental binding mechanism of granules was published by Rumpf in 1958. Although there are several binding forces, the discussion in this paper is confined to granulation involving the capillary energy of a liquid-particle system. This technique has been applied widely and successfully to various fields of powder technology because of its advantages of simplicity and economy (ref. 2). Granules with diameters larger than 5 mm can be prepared efficiently by rotating-type granulators, such as a pan or a trommel (ref. 3, 4, 5). On the other hand, the purpose of fluidized-bed granulators (hereafter abbreviated as FBG) is to produce small granules with diameters from 0.3 to 3 mm (ref. 6). Because it contains a small amount of liquid, a fluidized-bed granulator has a fluidization state differing significantly from that of an ordinary fluidized bed. The dispersion of liquid and powder in the bed plays an important role in the granulation mechanism. This mechanism is compared to that of pan granulators, and the differences in characteristics are discussed.

  5. Reactions during the calcination of a limestone under different atmospheres at fluidized bed combustion conditions: A fixed bed reactor study

    SciTech Connect

    Acke, F.; Lindqvist, O.

    1997-12-31

    Calcined limestones have been shown to provide surfaces in a boiler that have importance for heterogeneous reactions such as the direct decomposition of NH{sub 3} to N{sub 2}, and NO reduction by CO and H{sub 2}. When calcination takes place under an NH{sub 3} atmosphere, formation of HCN and HCNO has also been observed. This work concerns a comparison of the calcination process of a natural limestone under NO or NH{sub 3} atmospheres and the influence of the presence of CO, O{sub 2} and SO{sub 2} on the calcination behavior. Results indicate not fully oxidized phases or impurities to be responsible for the NO reduction during calcination. The results for the HCN and HNCO formation are not that conclusive, although steady state experiments over calcined limestone surfaces in a NH{sub 3} and CO, or CO{sub 2} atmosphere reveal a lot of information such as the importance of CO{sub 2} in the HNCO formation.

  6. Fluidized-Bed Reactor With Zone Heating

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1989-01-01

    Deposition of silicon on wall suppressed. In new fluidized bed, silicon seed particles heated in uppermost zone of reactor. Hot particles gradually mix with lower particles and descend through fluidized bed. Lower wall of vessel kept relatively cool. Because silane enters at bottom and circulates through reactor pyrolized to silicon at high temperatures, silicon deposited on particles in preference wall. Design of fluidized bed for production of silicon greatly reduces tendency of silicon to deposit on wall of reaction vessel.

  7. Agglomeration-Free Distributor for Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Ouyang, F.; Sinica, A.; Levenspiel, O.

    1986-01-01

    New gas distributor for fluidized beds prevents hot particles from reacting on it and forming hard crust. In reduction of iron ore in fluidized bed, ore particles do not sinter on distributor and perhaps clog it or otherwise interfere with gas flow. Distributor also relatively cool. In fluidized-bed production of silicon, inflowing silane does not decompose until within bed of hot silicon particles and deposits on them. Plates of spiral distributor arranged to direct incoming gas into spiral flow. Turbulence in flow reduces frequency of contact between fluidized-bed particles and distributor.

  8. Biomass fast pyrolysis for bio-oil production in a fluidized bed reactor under hot flue atmosphere.

    PubMed

    Li, Ning; Wang, Xiang; Bai, Xueyuan; Li, Zhihe; Zhang, Ying

    2015-10-01

    Fast pyrolysis experiments of corn stalk were performed to investigate the optimal pyrolysis conditions of temperature and bed material for maximum bio-oil production under flue gas atmosphere. Under the optimized pyrolysis conditions, furfural residue, xylose residue and kelp seaweed were pyrolyzed to examine their yield distributions of products, and the physical characteristics of bio-oil were studied. The best flow rate of the flue gas at selected temperature is obtained, and the pyrolysis temperature at 500 degrees C and dolomite as bed material could give a maximum bio-oil yield. The highest bio-oil yield of 43.3% (W/W) was achieved from corn stalk under the optimal conditions. Two main fractions were recovered from the stratified bio-oils: light oils and heavy oils. The physical properties of heavy oils from all feedstocks varied little. The calorific values of heavy oils were much higher than that of light oils. The pyrolysis gas could be used as a gaseous fuel due to a relatively high calorific value of 6.5-8.5 MJ/m3. PMID:26964339

  9. A novel sorbent for transport reactors and fluidized bed reactors

    SciTech Connect

    Copeland, R.; Cesario, M.; Gershanovich, Y.; Sibold, J.; Windecker, B.

    1998-12-31

    Coal Fired Gasifier Combined Cycles (GCC) have both high efficiency and very low emissions. GCCs critically need a method of removing the H{sub 2}S produced from the sulfur in the coal from the hot gases. There has been extensive research on hot gas cleanup systems, focused on the use of a zinc oxide based sorbent (e.g., zinc titanate). TDA Research, Inc. (TDA) is developing a novel sorbent with improved attrition resistance for transport reactors and fluidized bed reactors. The authors are testing sorbents at conditions simulating the operating conditions of the Pinon Pine clean coal technology plant. TDA sulfided several different formulations at 538 C and found several that have high sulfur capacity when tested in a fluidized bed reactor. TDA initiated sorbent regeneration at 538 C. The sorbents retained chemical activity with multiple cycles. Additional tests will be conducted to evaluate the best sorbent formulation.

  10. Staged cascade fluidized bed combustor

    DOEpatents

    Cannon, Joseph N.; De Lucia, David E.; Jackson, William M.; Porter, James H.

    1984-01-01

    A fluid bed combustor comprising a plurality of fluidized bed stages interconnected by downcomers providing controlled solids transfer from stage to stage. Each stage is formed from a number of heat transfer tubes carried by a multiapertured web which passes fluidizing air to upper stages. The combustor cross section is tapered inwardly from the middle towards the top and bottom ends. Sorbent materials, as well as non-volatile solid fuels, are added to the top stages of the combustor, and volatile solid fuels are added at an intermediate stage.

  11. A fluidized bed enhances biotreatment

    SciTech Connect

    1996-03-01

    Chlorinated organics such as trichloroethylene (TCE) are often difficult to treat biologically because they degrade into intermediate compounds that are toxic to most microorganisms. But recent advances in fluidized bed biotreatment by Envirex, Inc. (Waukesha, Wis.) indicate that difficult-to-treat wastes like TCE can be successfully biodegraded. The key is to add chemicals (dubbed co-metabolic substrates), which promote the growth of microbes that preferentially degrade the unwanted intermediate compounds. Preliminary field tests using phenol, toluene and methane as the co-metabolic substrate show that TCE levels can be reduced by as much as 95%.

  12. Fluidized bed deposition of diamond

    DOEpatents

    Laia, Jr., Joseph R.; Carroll, David W.; Trkula, Mitchell; Anderson, Wallace E.; Valone, Steven M.

    1998-01-01

    A process for coating a substrate with diamond or diamond-like material including maintaining a substrate within a bed of particles capable of being fluidized, the particles having substantially uniform dimensions and the substrate characterized as having different dimensions than the bed particles, fluidizing the bed of particles, and depositing a coating of diamond or diamond-like material upon the substrate by chemical vapor deposition of a carbon-containing precursor gas mixture, the precursor gas mixture introduced into the fluidized bed under conditions resulting in excitation mechanisms sufficient to form the diamond coating.

  13. Modeling of fluidized bed silicon deposition process

    NASA Technical Reports Server (NTRS)

    Kim, K.; Hsu, G.; Lutwack, R.; PRATURI A. K.

    1977-01-01

    The model is intended for use as a means of improving fluidized bed reactor design and for the formulation of the research program in support of the contracts of Silicon Material Task for the development of the fluidized bed silicon deposition process. A computer program derived from the simple modeling is also described. Results of some sample calculations using the computer program are shown.

  14. COSTS FOR ADVANCED COAL COMBUSTION TECHNOLOGIES

    EPA Science Inventory

    The report gives results of an evaluation of the development status of advanced coal combustion technologies and discusses the preparation of performance and economic models for their application to electric utility plants. he technologies addressed were atmospheric fluidized bed...

  15. Fluidized bed boiler at the Royal Alexandra Hospital for Children, Camperdown.

    PubMed

    Ellis, J W

    1985-03-01

    A fluidized bed boiler has been installed at the Royal Alexandra Hospital for Children, Camperdown, N.S.W. This paper describes the reasons for developing a project to demonstrate that a fluidized bed coal fire combustor can be incorporated with a modern packaged steam boiler. The boiler and combustor are of Australian design as suitable proven designs from overseas were not available. PMID:10271052

  16. Rivesville multicell fluidized-bed boiler. Quarterly technical progress report, July-September 1980

    SciTech Connect

    1980-09-01

    The objective of this program is to design, construct and test a multicell fluidized-bed boiler as a pollution-free method of burning high-sulfur or highly corrosive coals without excessive maintenance problems. The fluidized-bed boiler will provide approximately 300,000 lb of steam per h. Steam pressure and temperature conditions were selected to meet requirements of the site at which the boiler was installed.

  17. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  18. Placing bigger bets on fluidized-bed boilers

    SciTech Connect

    Not Available

    1984-10-17

    The situation in the US where second-generation fluidized-bed technology is being introduced by manufacturers is described. Examples of the circulating bed and multiple bed are given. Installations of first-generation bubbling bed are quoted. The advantages of fluidised-bed combustion in terms of efficiency, ability to burn low-cost, high-sulphur coals, and low emissions are cited.

  19. Method of feeding particulate material to a fluidized bed

    DOEpatents

    Borio, Richard W.; Goodstine, Stephen L.

    1984-01-01

    A centrifugal spreader type feeder that supplies a mixture of particulate limestone and coal to the top of a fluidized bed reactor having a flow of air upward therethrough. Large particles of particulate matter are distributed over the upper surface of the bed to utilize the natural mixing within the bed, while fine particles are adapted to utilize an independent feeder that separates them from the large particles and injects them into the bed.

  20. Performance analysis and pilot plant test results for the Komorany fluidized bed retrofit project

    SciTech Connect

    Snow, G.C.

    1995-12-01

    Detailed heat and mass balance calculations and emission performance projections are presented for an atmospheric fluidized bed boiler bottom retrofit at the 927 MWt (steam output) Komorany power station and district heating plant in the Czech Republic. Each of the ten existing boilers are traveling grate stoker units firing a local, low-rank brown coal. This fuel, considered to be representative of much of the coal deposits in Central Europe, is characterized by an average gross calorific value of 10.5 MJ/kg (4,530 Btu/lb), an average dry basis ash content of 47 %, and a maximum dry basis sulfur content of 1.8 % (3.4 % on a dry, ash free basis). The same fuel supply, together with limestone supplied from the region will be utilized in the retrofit fluidized bed boilers. The primary objectives of this retrofit program are, (1) reduce emissions to a level at or below the new Czech Clean Air Act, and (2) restore plant capacity to the original specification. As a result of the AFBC retrofit and plant upgrade, the particulate matter emissions will be reduced by over 98 percent, SO{sub 2} emissions will be reduced by 88 percent, and NO{sub x} emissions will be reduced by 38 percent compared to the present grate-fired configuration. The decrease in SO{sub 2} emissions resulting from the fluidized bed retrofit was initially predicted based on fuel sulfur content, including the distribution among organic, pyritic, and sulfate forms; the ash alkalinity; and the estimated limestone calcium utilization efficiency. The methodology and the results of this prediction were confirmed and extended by pilot scale combustion trials at a 1.0 MWt (fuel input), variable configuration test facility in France.

  1. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Phase 2, Final report, May 1, 1983-July 31, 1984

    SciTech Connect

    1987-09-15

    KRW Energy Systems Inc. is engaged in the development of a pressurized, fluidized-bed, gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally acceptable production of low- and medium-Btu fuel gas from a variety of fossilized, carbonaceous feedstocks for electrical power generation, substitute natural gas, chemical feedstocks, and industrial fuels. This report covers Phase II of the contract period (May 1, 1983 to July 31, 1984) and is a continuation of the work performed in 1983 and reported in the Phase I final report, FE-19122-30. Included is work performed in fiscal 1983 to 1984 on PDU testing, process analysis, cold flow scaleup facility, process and component engineering and design, and laboratory support studies.

  2. Solid fuel feed system for a fluidized bed

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A fluidized bed for the combustion of coal, with limestone, is replenished with crushed coal from a system discharging the coal laterally from a station below the surface level of the bed. A compartment, or feed box, is mounted at one side of the bed and its interior separated from the bed by a weir plate beneath which the coal flows laterally into the bed while bed material is received into the compartment above the plate to maintain a predetermined minimum level of material in the compartment.

  3. Fluidized bed heat treating system

    SciTech Connect

    Ripley, Edward B; Pfennigwerth, Glenn L

    2014-05-06

    Systems for heat treating materials are presented. The systems typically involve a fluidized bed that contains granulated heat treating material. In some embodiments a fluid, such as an inert gas, is flowed through the granulated heat treating medium, which homogenizes the temperature of the heat treating medium. In some embodiments the fluid may be heated in a heating vessel and flowed into the process chamber where the fluid is then flowed through the granulated heat treating medium. In some embodiments the heat treating material may be liquid or granulated heat treating material and the heat treating material may be circulated through a heating vessel into a process chamber where the heat treating material contacts the material to be heat treated. Microwave energy may be used to provide the source of heat for heat treating systems.

  4. Investigation of fluidized-bed biological denitrification

    SciTech Connect

    Acox, T.A.

    1982-12-16

    The performance of the fluidized-bed bioreactor was modelled for denitrification using a multiple linear regression. Reasonable accuracy was obtained; however, this type of analysis did not take into account the hydraulic characteristics of the fluidized-bed. The Mulcahy and LaMotta computer program previously used to model a fluidized-bed bioreactor cannot be used in this case due to the Michaelis-Menton constant k determined in this study, which was one to two orders of magnitude lower. With some additional bioreactor study and computer program modification, this may prove to be of some benefit.

  5. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1991-06-01

    Advanced integrated gasification combined cycle (IGCC) power systems require the development of high-temperature desulfurization sorbents capable of removing hydrogen sulfide from coal gasifier down to very low levels. The objective of this investigation was to identify and demonstrate methods for enhancing the long-term chemical reactivity and mechanical strength of zinc ferrite, a leading regenerable sorbent, for fluidized-bed applications. Fluidized sorbent beds offer significant potential in IGCC systems because of their ability to control the highly exothermic regeneration involved. However, fluidized beds require a durable, attrition-resistant sorbent in the 100--300 {mu}m size range. A bench-scale high-temperature, high- pressure (HTHP) fluidized-bed reactor (7.6-cm I.D.) system capable of operating up to 24 atm and 800{degree}C was designed, built and tested. A total of 175 sulfidation-regeneration cycles were carried out using KRW-type coal gas with various zinc ferrite formulations. A number of sorbent manufacturing techniques including spray drying, impregnation, crushing and screening, and granulation were investigated. While fluidizable sorbents prepared by crushing durable pellets and screening had acceptable sulfur capacity, they underwent excessive attrition during multicycle testing. The sorbent formulations prepared by a proprietary technique were found to have excellent attrition resistance and acceptable chemical reactivity during multicycle testing. However, zinc ferrite was found to be limited to 550{degree}C, beyond which excessive sorbent weakening due to chemical transformations, e.g., iron oxide reduction, was observed.

  6. Hot corrosion/erosion testing of materials for applications for advanced power conversion systems using coal-derived fuels. Fireside II. Evaluation of turbine materials for use in a coal-fired fluidized bed combustion environment. Task II. Final report

    SciTech Connect

    Not Available

    1980-09-01

    This report summarizes the results of the General Electric Fireside Corrosion Task II Program. This program was designed to evaluate the erosion/corrosion behavior of gas turbine nozzle guide vane and rotor blade materials in both simulated and actual pressurized fluidized bed combustor (PFBC) environments. Simulation testing included exposing disc-shaped specimens in atmospheric pressure small burner rig test stands operated at 1600/sup 0/F (871/sup 0/C) for periods up to 1300 hours. PFBC evaluation testing consisted of exposing airfoil shaped specimens to the efflux from a PFBC in a turbine test section installed in the Exxon PFBC Miniplant facility at Linden, N.J. Candidate gas turbine materials included three cast vane and blade base alloys, FSX-414, IN-738, and U-700, and one protective coating system, platinum-chromium-aluminide (RT-22). Small burner rig testing consistently showed the nickel-base alloys U-700 and IN-738 most susceptible to corrosion/sulfidation, followed by the cobalt-base alloy FSX-414; the RT-22 coating on IN-738 was most resistant to hot corrosion attack. Parts life estimates have been made for the nickel and cobalt-base alloys based on corrosion rates determined from the PFBC testing.

  7. Decontamination of combustion gases in fluidized bed incinerators

    DOEpatents

    Leon, Albert M.

    1982-01-01

    Sulfur-containing atmospheric pollutants are effectively removed from exit gas streams produced in a fluidized bed combustion system by providing a fluidized bed of particulate material, i.e. limestone and/or dolomite wherein a concentration gradient is maintained in the vertical direction. Countercurrent contacting between upwardly directed sulfur containing combustion gases and descending sorbent particulate material creates a concentration gradient across the vertical extent of the bed characterized in progressively decreasing concentration of sulfur, sulfur dioxide and like contaminants upwardly and decreasing concentration of e.g. calcium oxide, downwardly. In this manner, gases having progressively decreasing sulfur contents contact correspondingly atmospheres having progressively increasing concentrations of calcium oxide thus assuring optimum sulfur removal.

  8. Fluidized bed heating process and apparatus

    NASA Technical Reports Server (NTRS)

    McHale, Edward J. (Inventor)

    1981-01-01

    Capacitive electrical heating of a fluidized bed enables the individual solid particles within the bed to constitute the hottest portion thereof. This effect is achieved by applying an A. C. voltage potential between dielectric coated electrodes, one of which is advantageously the wall of the fluidized bed rejection zone, sufficient to create electrical currents in said particles so as to dissipate heat therein. In the decomposition of silane or halosilanes in a fluidized bed reaction zone, such heating enhances the desired deposition of silicon product on the surface of the seed particles within the fluidized bed and minimizes undesired coating of silicon on the wall of the reaction zone and the homogeneous formation of fine silicon powder within said zone.

  9. Drying of solids in fluidized beds

    SciTech Connect

    Kannan, C.S.; Thomas, P.P.; Varma, Y.B.G.

    1995-09-01

    Fluidized bed drying is advantageously adopted in industrial practice for drying of granular solids such as grains, fertilizers, chemicals, and minerals either for long shelf life or to facilitate further processing or handling. Solids are dried in batch and in continuous fluidized beds corresponding to cross-flow and countercurrent flow of phases covering a wide range in drying conditions. Materials that essentially dry with constant drying rate and then give a falling drying rate approximately linear with respect to solids moisture content (sand) as well as those with an extensive falling rate period with the subsequent falling rate being a curve with respect to the moisture content (mustard, ragi, poppy seeds) are chosen for the study. The performance of the continuous fluidized bed driers is compared with that of batch fluidized bed driers; the performance is predicted using batch kinetics, the residence time distribution of solids, and the contact efficiency between the phases.

  10. Modeling of fluidized-bed combustion of coal: Phase II, final reports. Volume VII. FBC Data-Base-Management System (FBC-DBMS) users manual

    SciTech Connect

    Louis, J.F.; Tung, S.E.

    1980-10-01

    The primary goal of the Fluidized Bed Combustor Data Base (FBCDB) is to establish a data repository for the express use of designers and research personnel involved in FBC development. FBCDB is implemented on MIT's 370/168 computer, using the Model 204 Data Base Management System (DBMS) developed by Computer Corporation of America. DBMS is a software that provides an efficient way of storing, retrieving, updating and manipulating data using an English-like query language. The primary content of FBCDB is a collection of data points defined by the value of a number of specific FBC variables. A user may interactively access the data base from a computer terminal at any location, retrieve, examine, and manipulate the data as well as produce tables or graphs of the results. More than 20 program segments are currently available in M204 User Language to simplify the user interface for the FBC design or research personnel. However, there are still many complex and advanced retrieving as well as applications programs to be written for this purpose. Although there are currently 71 entries, and about 2000 groups reposited in the system, this size of data is only an intermediate portion of our selection. The usefulness of the system at the present time is, therefore, limited. This version of FBCDB will be released on a limited scale to obtain review and comments. The document is intended as a reference guide to the use of FBCDB. It has been structured to introduce the user to the basics of FBCDB, summarize what the available segments in FBCDB can do, and give detailed information on the operation of FBCDB. This document represents a preliminary draft of a Users Manual. The draft will be updated when the data base system becomes fully implemented. Any suggestions as to how this manual may be improved will be appreciated.

  11. Modeling of fluidized-bed combustion of coal: Phase II, final reports. Volume VI. FBC-Data Base-Management-System (FBC-DBMS) development

    SciTech Connect

    Louis, J.F.; Tung, S.E.

    1980-10-01

    The primary goal of the Fluidized Bed Combustor Data Base, (FBCDB), situated in MIT's Energy laboratory, is to establish a data repository for the express use of designers and research personnel involved in FBC development. DBMS is a software that provides an efficient way of storing, retrieving, updating and manipulating data using an English-like query language. It is anticipated that the FBCDB would play an active and a direct role in the development of FBC technology as well as in the FBC commercial application. After some in-house experience and after a careful and extensive review of commercially available database systems, it was determined that the Model 204 DBMS by Computer Corporation of America was the most suitable to our needs. The setup of a prototype in-house database also allowed us to investigate and understand fully the particular problems involved in coordinating FBC development with a DBMS. Various difficult aspects were encountered and solutions had been sought. For instance, we found that it was necessary to rename the variables to avoid repetition as well as to increase usefulness of our database and, hence, we had designed a classification system for which variables were classified under category to achieve standardization of variable names. The primary content of FBCDB is a collection of data points defined by the value of a number of specific FBC variables. A user may interactively access the database from a computer terminal at any location, retrieve, examine, and manipulate the data as well as produce tables or graphs of the results.

  12. Development of an advanced process for drying fine coal in an inclined fluidized bed: Technical progress report for the second quarter, January 19--March 31, 1989

    SciTech Connect

    Boysen, J.E.; Cha, C.Y.; Berggren, M.H.; Jha, M.C.

    1989-05-01

    This research project is for the development of a technically and economically feasible process for drying and stabilizing of fine particles of high-moisture subbituminous coal. Research activities were initiated with efforts concentrating on characterization of the two feed coals: Eagle Butte coal from AMAX Coal Company's mine located in the Powder River Basin of Wyoming; and coal from Usibelli Coal Mine, Inc.'s mine located in central Alaska. Both of the feed coals are high-moisture subbituminous coals with ''as received'' moisture contents of 29% and 22% for the Eagle Butte and Usibelli coals, respectively. However, physical analyses of the crushed coal samples (--28-mesh particle size range) indicate many differences. The minimum fluidization velocity (MFV) of the feed coals were experimentally determined. The MFV for --28-mesh Eagle Butte coal is approximately 1 ft/min, and the MFV for --28-mesh Usibelli coal is approximately 3 ft/min. 2 refs., 16 figs., 3 tabs.

  13. Fluidized bed charcoal particle production system

    SciTech Connect

    Sowards, N.K.

    1985-04-09

    A fluidized bed charcoal particle production system, including apparatus and method, wherein pieces of combustible waste, such as sawdust, fragments of wood, etc., are continuously disposed within a fluidized bed of a pyrolytic vessel. Preferably, the fluidized bed is caused to reach operating temperatures by use of an external pre-heater. The fluidized bed is situated above an air delivery system at the bottom of the vessel, which supports pyrolysis within the fluidized bed. Charcoal particles are thus formed within the bed from the combustible waste and are lifted from the bed and placed in suspension above the bed by forced air passing upwardly through the bed. The suspended charcoal particles and the gaseous medium in which the particles are suspended are displaced from the vessel into a cyclone mechanism where the charcoal particles are separated. The separated charcoal particles are quenched with water to terminate all further charcoal oxidation. The remaining off-gas is burned and, preferably, the heat therefrom used to generate steam, kiln dry lumber, etc. Preferably, the bed material is continuously recirculated and purified by removing tramp material.

  14. Refractory experience in circulating fluidized bed combustors, Task 7. Final report

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  15. COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS

    SciTech Connect

    Ibrahim, Essam A

    2013-01-09

    Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

  16. Measuring and modeling solids movement in a large, cold fluidized-bed test facility. Fifth quarterly report for the period October 1, 1980-December 31, 1980

    SciTech Connect

    Fitzgerald, T. J.; Mrazek, R. V.; Crane, S. D.

    1980-12-01

    One part representing work on the development and testing of a flowmeter for measuring the motion of solids in a fluidized bed and the second part (a Ph. D. Thesis) on the plume model of fluidized-bed combustion of coal, including its development and validation, have been entered individually into EDB and ERA. (LTN)

  17. Effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor.

    PubMed

    Varol, Murat; Atimtay, Aysel T

    2015-12-01

    This study aimed to investigate the effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor. The tests included co-combustion of 50-50% by wt. mixtures of Bursa-Orhaneli lignite+olive cake and Denizli-Kale lignite+olive cake, with and without limestone addition. Ash samples were subjected to XRF, XRD and SEM/EDS analyses. While MgO was high in the bottom ash for Bursa-Orhaneli lignite and olive cake mixture, Al2O3 was high for Denizli-Kale lignite and olive cake mixture. Due to high Al2O3 content, Muscovite was the dominant phase in the bottom ash of Denizli Kale. CaO in the bottom ash has increased for both fuel mixtures due to limestone addition. K was in Arcanite phase in the co-combustion test of Bursa/Orhaneli lignite and olive cake, however, it mostly appeared in Potassium Calcium Sulfate phase with limestone addition.

  18. Rivesville multicell fluidized bed boiler. Annual technical progress report. July 1978-June 1979

    SciTech Connect

    Not Available

    1980-08-01

    Design, construction and test program of a 300,000 lb/hr steam generating capacity multicell fluidized bed boiler (MFB), as a pollution free method of burning high-sulfur or highly corrosive coals, is being carried out. The concept involves burning fuels such as coal, in a fluidized bed of limestone particles that react with the sulfur compounds formed during combustion to reduce air pollution. Nitrogen oxide emissions are also reduced at the lower combustion temperatures. The CaSO/sub 4/ produced in the furnace is discharged with the ash or regenerated to CaO for reuse in the fluidized bed. Information is presented on continued operation of the Rivesville MFB steam generating plant in a commercial mode and for determining performance and emission characteristics; studies and tests on flyash characterization and reinjection, fuel feed eductors and needles, air distributor, corrosion-erosion and sulfur capture; engineering studies to improve MFB performance and reliability.

  19. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible.

  20. Perspectives for Fluidized Bed Nuclear Reactor Technology using Rotating Fluidized Beds in a Static Geometry

    NASA Astrophysics Data System (ADS)

    Broqueville, Axel De; Wilde, Juray De

    The new concept of a rotating fluidized bed in a static geometry opens perspectives for fluidized bed nuclear reactor technology and is experimentally and numerically investigated. With conventional fluidized bed technology, the maximum attainable power is rather limited and maximum at a certain fluidization gas flow rate. Using a rotating fluidized bed in a static geometry, the fluidization gas drives both the centrifugal force and the counteracting radial gas-solid drag force in a similar way. This allows operating the reactor at any chosen sufficiently high solids loading over a much wider fluidization gas flow rate range and in particular at much higher fluidization gas flow rates than with conventional fluidized bed reactor technology, offering increased flexibility with respect to cooling via the fluidization gas. Furthermore, the centrifugal force can be a multiple of earth gravity, allowing radial gas-solid slip velocities much higher than in conventional fluidized beds. The latter result in gas-solid heat transfer coefficients one or multiple orders of magnitude higher than in conventional fluidized beds. The combination of dense operation and high fluidization gas flow rates allows process intensification and a more compact reactor design.

  1. Pressurized circulating fluidized-bed combustion for power generation

    SciTech Connect

    Weimer, R.F.

    1995-08-01

    Second-generation Pressurized Circulating Fluidized Bed Combustion (PCFBC) is the culmination of years of effort in the development of a new generation of power plants which can operate on lower-quality fuels with substantially improved efficiencies, meet environmental requirements, and provide a lower cost of electricity. Air Products was selected in the DOE Clean Coal Technology Round V program to build, own, and operate the first commercial power plant using second-generation PCFBC technology, to be located at an Air Products chemicals manufacturing facility in Calvert City, Kentucky. This paper describes the second-generation PCFBC concept and its critical technology components.

  2. Reduction of particulate carryover from a pressurized fluidized bed

    NASA Technical Reports Server (NTRS)

    Patch, R. W.

    1979-01-01

    A bench scale fluidized bed combustor was constructed with a conical shape so that the enlarged upper part of the combustor would also serve as a granular bed filter. The combustor was fed coal and limestone. Ninety-nine tests of about four hours each were conducted over a range of conditions. Coal-to-air ratio varied from 0.033 to 0.098 (all lean). Limestone-to-coal ratio varied from 0.06 to 0.36. Bed depth varied from 3.66 to 8.07 feet. Temperature varied from 1447 to 1905 F. Pressure varied from 40 to 82 psia. Heat transfer area had the range zero to 2.72 ft squared. Two cone angles were used. The average particulate carry over of 2.5 grains/SCF was appreciably less than cylindrical fluidized bed combustors. The carry over was correlated by multiple regression analysis to yield the dependence on bed depth and hence the collection efficiency, which was 20%. A comparison with a model indicated that the exhaust port may be below the transport disengaging height for most of the tests, indicating that further reduction in carry over and increase in collection efficiency could be affected by increasing the freeboard and height of the exhaust port above the bed.

  3. Sampling and instrumentation for fluidized-bed combustion. Annual report, October 1978-September 1979

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Myles, K.M.

    1980-09-01

    In the first section of this report, background information is presented on instrumentation for fluidized-bed combustion, i.e., for process control, scientific investigation, and safety in planned and operating fluidized-bed combustion systems. The objective of this study is to update and extend the fluidized-bed portion of a preceding report, A Study of the State-of-the-Art of Instrumentation for Process Control and Safety in Large-Scale Coal Gasification, Liquefaction, and Fluidized-Bed Combustion Systems, ANL-76-4. The second section of this report describes two prototype mass flow rate instruments installed on the solids feed lines of an existing ANL fluidized-bed combustor. The Fossil Instrumentation Group at ANL designed, fabricated, and installed these instruments in cooperation with Chemical Engineering Division personnel - one on the coal feedline and one on the coal/limestone feedline. Each instrument consisted of a capacitive sensor spoolpiece and an associated preamplifier and signal conditioning. One channel of each instrument provides three outputs. One delivers a density signal while two others deliver two signals for measuring velocity by cross-correlation. Operation was verified by using laboratory signal analyzers to process the signals. The third section of this report summarizes the results of a Spectron Development Laboratory subcontract from ANL to investigate analytical techniques suitable for monitoring the concentration of gaseous alkali compounds in the hot gas stream from a fluidized-bed combustor. It was concluded from the study that the concept of using the Na/sub 2/SO/sub 4/ dew point to detect the onset of hot corrosion conditions is the most attractive of the techniques evaluated.

  4. Fluidized bed electrowinning of copper. Final report

    SciTech Connect

    1997-07-01

    The objectives of the study were to: design and construct a 10,000- amp fluidized bed electrowinning cell for the recovery of copper from acidic sulfate solutions; demonstrate the technical feasibility of continuous particle recirculation from the electrowinning cell with the ultimate goal of continuous particle removal; and measure cell efficiency as a function of operating conditions.

  5. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C.S.; Hawk, J.A.

    1995-07-25

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

  6. Reversed flow fluidized-bed combustion apparatus

    DOEpatents

    Shang, Jer-Yu; Mei, Joseph S.; Wilson, John S.

    1984-01-01

    The present invention is directed to a fluidized-bed combustion apparatus provided with a U-shaped combustion zone. A cyclone is disposed in the combustion zone for recycling solid particulate material. The combustion zone configuration and the recycling feature provide relatively long residence times and low freeboard heights to maximize combustion of combustible material, reduce nitrogen oxides, and enhance sulfur oxide reduction.

  7. FBC: Gaining acceptance. [Fluidized Bed Combustion

    SciTech Connect

    Gawlicki, S.M.

    1991-04-01

    This article addresses the growing acceptance of fluidized bed combustion as a technology appropriate for use in dual-purpose power plants. The article reviews projects for cogeneration in California, a demonstration plant sponsored by the US Department of Energy in Ohio (this plant also incorporates combined cycle operation), and an electric power/greenhouse project in Pennsylvania.

  8. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C. Stuart; Hawk, James A.

    1995-01-01

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence.

  9. Particle pressures in fluidized beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction), they impart to the bed. So rather than directly measure the particle pressure, the authors inferred the values of the elasticity from measurements of instability growth in liquid beds; the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined) and then working backwards to determine the unknown coefficients, including the elasticity.

  10. Particle Pressures in Fluidized Beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction): they impart to the bed. So rather than directly measure the particle pressure, we inferred the values of the elasticity from measurements of instability growth in liquid beds the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined)and then working backwards to determine the unknown coefficients, including the elasticity.

  11. Fluidized-Bed Silane-Decomposition Reactor

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1991-01-01

    Fluidized-bed pyrolysis reactor produces high-purity polycrystalline silicon from silane or halosilane via efficient heterogeneous deposition of silicon on silicon seed particles. Formation of silicon dust via homogeneous decomposition of silane minimized, and deposition of silicon on wall of reactor effectively eliminated. Silicon used to construct solar cells and other semiconductor products.

  12. Minimum liquid fluidization velocity in gas-liquid-solid fluidized beds

    SciTech Connect

    Briens, L.A.; Briens, C.L.; Margaritis, A.; Hay, J.

    1997-05-01

    Accurate detection of minimum liquid fluidization is essential to the successful operation of gas-liquid-solid fluidized beds, especially when particle or liquid properties evolve. A gas-liquid-solid system of 3-mm glass beads exhibits three distinct flow regimes as the liquid velocity is increased: compacted, agitated and fluidized-bed regimes. Measurements showed that the bed is not fluidized in the agitated bed regime. Pressure gradient and bed height measurements do not provide the minimum liquid fluidization velocity; instead, they offer the velocity between the compacted and agitated bed regimes. Time-averaged signals are not reliable for determining the minimum liquid fluidization velocity. It can be obtained from the standard deviation, the average frequency, the Hurst exponent and the V statistic of the cross-sectional average conductivity, which can be measured under many industrial conditions. Examples of applications of gas-liquid-solid fluidized bed reactors include coal liquefaction and petroleum hydrotreating.

  13. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-01-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2004 through December 31, 2004. The following tasks have been completed. First, the renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have proceeded well. Second, the detailed design of supporting and hanging structures for the CFBC was completed. Third, the laboratory-scale simulated fluidized-bed facility was modified after completing a series of pretests. The two problems identified during the pretest were solved. Fourth, the carbonization of chicken waste and coal was investigated in a tube furnace and a Thermogravimetric Analyzer (TGA). The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  14. Clean coal reference plants: Atmospheric CFB. Topical report, Task 1

    SciTech Connect

    Rubow, L.N.; Harvey, L.E.; Buchanan, T.L.; Carpenter, R.G.; Hyre, M.R.; Zaharchuk, R.

    1992-06-01

    The Clean Coal Technology Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the US energy marketplace with a number of advanced, more efficient and environmentally responsive coal-using technologies. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which correspond to the center`s areas of technology development, including atmospheric fluidized bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. A measure of success in the CCT program will be the commercial acceptance of the new technologies being demonstrated. The dissemination of project information to potential users is being accomplished by producing a series of reference plant designs which will provide the users a basis for the selection of technologies applicable to their future energy requirements. As a part of DOE`s monitoring and evaluation of the CCT Projects, Gilbert/Commonwealth (G/C) has been contracted to assist in this effort by producing the design of a commercial size Reference Plant, utilizing technologies developed in the CCT Program. This report, the first in a series, describes the design of a 400 MW electric power plant, utilizing an atmospheric pressure, circulating fluidized bed combustor (ACFB) similar to the one which was demonstrated at Colorado-Ute`s Nucla station, funded in Round 1 of the CCT Program. The intent of the reference plant design effort was to portray a commercial power plant with attributes considered important to the utility industry. The logical choice for the ACFB combustor was Pyropower since they supplied the ACFB for the Nucla Project.

  15. Sorbent utilization prediction methodology: sulfur control in fluidized-bed combustors

    SciTech Connect

    Fee, D.C.; Wilson, W.I.; Shearer, J.A.; Smith, G.W.; Lenc, J.F.; Fan, L.S.; Myles, K.M.; Johnson, I.

    1980-09-01

    The United States Government has embarked on an ambitious program to develop and commercialize technologies to efficiently extract energy from coal in an environmentally acceptable manner. One of the more promising new technologies for steam and power generation is the fluidized-bed combustion of coal. In this process, coal is burned in a fluidized bed composed mainly of calcined limestone sorbent. The calcium oxide reacts chemically to capture the sulfur dioxide formed during the combustion and to maintain the stack gas sulfur emissions at acceptable levels. The spent sulfur sorbent, containing calcium sulfate, is a dry solid that can be disposed of along with coal ash or potentially used. Other major advantages of fluidized-bed combustion are the reduction in nitrogen oxide emissions because of the relatively low combustion temperatures, the capability of burning wide varieties of fuel, the high carbon combustion efficiencies, and the high heat-transfer coefficients. A key to the widespread commercialization of fluidized-bed technology is the ability to accurately predict the amount of sulfur that will be captured by a given sorbent. This handbook meets this need by providing a simple, yet reliable, user-oriented methodology (the ANL method) that allows performance of a sorbent to be predicted. The methodology is based on only three essential sorbent parameters, each of which can be readily obtained from standardized laboratory tests. These standard tests and the subsequent method of data reduction are described in detail.

  16. Process Analysis of Lignite Circulating Fluidized Bed Boiler Coupled with Pyrolysis Topping

    NASA Astrophysics Data System (ADS)

    Wang, Baoqun; Dong, Li; Wang, Yin; Matsuzawa, Y.; Xu, Guangwen

    We developed a comprehensive process model in ASPEN Plus to simulate the energy and mass balances of a lignite-fueled atmospheric circulating fluidized bed (CFB) boiler integrated with coal predrying and pyrolysis topping. In this model, it is assumed that the heat from exhausted flue gas was employed for coal predrying, and the sensible heat derived from circulated bed material was used for the pyrolysis topping (endothermic process). The simulation was conducted with respectto the Yunnan Kaiyuan CFB boiler, and two representative lignite coals from Xiao Long Tan (XLT) and Xin Shao (XS) were considered. The result shows that the predrying of coal with the sensible heat of above 363 K from flue gas, the amount of coal consumed in the boiler can be reduced by 3.5% and 5.3% for XLT lignite and XS lignite, respectively. It was also found that integration of pyrolysis topping with the boiler increased the coal consumption of the boiler, and the extent of consumption-increase varies with the yields of tar and gas in the pyrolysis topping process. For agas yield of 5.2% and a tar yield of 5-6%, the consumption of XS lignite increased by about 20% comparing to that in the case without topping.

  17. University picks Riley Stoker to supply fluidized bed boiler

    SciTech Connect

    Block, P.

    1986-02-17

    By installing a circulating fluidized bed boiler rather than a conventional coal-fired boiler, the University of Missouri expects to save $500,000 a year in pollution control costs and $80,000 a year in coal costs. The new $6 million, 200,000 pound per hour boiler, manufactured by Riley Stoker Corp., Worcester, Mass., cost about $1 million more than a conventional stoker-fired boiler, and should pay for itself in combined coal and lime savings in less than two years, according to Bob Bibb, president of Bibb and Associates, Shawnee Mission, Kan., the engineering firm that aided university officials in evaluating bids for the project. As part of the project, two steam turbines will be connected: one 19.5 MW unit to the new boiler and a 14.5 MW unit to an existing boiler. The turbine on the existing boiler will be used for backup power when the first turbine is inoperative.

  18. Development of a new method for improving load turndown in fluidized bed combustors: Final report

    SciTech Connect

    Brown, R.C.

    1988-12-01

    The objective of this research was to investigate a new concept in fluidized bed design that improves load turndown capability. This improvement is accomplished by independently controlling heat transfer and combustion in the combustor. The design consists of two fluidized beds, one central and one annular. The central bed serves as the combustion bed. The annular bed is fluidized separately from the combustion bed and its level of fluidization determine the overall heat transfer rate from the combustion bed to the surrounding water jacket. Early theoretical considerations suggested a load turndown exceeding ten was possible for this design. This research consisted of three major phases: development of a computational model to predict heat transfer in the two-bed combustor, heat transfer measurements in hot-and-cold flow models of the combustor, and combustion tests in an optimally designed combustor. The computation model was useful in selecting the design of the combustor. Annular bed width and particle sizes were chosen with the aid of the model. The heat transfer tests were performed to determine if the existing correlations for fluidized bed heat transfer coefficients were sufficiently accurate for high aspect ratio fluidized beds (such as the annular bed in the combustor). Combustion tests were performed in an optimally designed combustor. Three fuel forms were used: double screened, crushed coal, coal-water-limestone mixtures (CWLM), and coal-limestone briquettes. 18 refs., 30 figs., 8 tabs.

  19. Heat transfer in pressurized circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1997-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds (CFBs) operated at almost atmospheric pressure depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. No influence of the superficial gas velocity adjusted is present. Consequently, the wall-to-suspension heat transfer coefficient in the form of the Nusselt number can be described by the Archimedes number of the gas-solid-system and the pressure drop number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. However, with pressurized CFBs an influence of the superficial gas velocity on the wall-to-suspension heat transfer can be observed. Normalizing the superficial gas velocity in the form of the particle Froude number, two cases for the heat transfer in pressurized CFBs can be detected: with small particle Froude numbers (smaller than four) the same flow behavior and consequently the same heat transfer correlation is valid as it is for CFBs operated at almost atmospheric conditions; and with high particle Froude numbers (for example higher than four) the flow behavior immediately near the heat exchanger surface (CFB wall) can change. Instead of curtains of solids falling down with almost atmospheric pressure swirls of gas and solids can occur in the vicinity of the CFB wall when the static pressure is increased. With the change of the flow pattern near the CFB wall, i.e., the heat exchanger surface, a change of the heat transfer coefficient takes place. For the same Archimedes number, i.e., the same gas-solid system, and the same pressure drop number, i.e., the same cross-sectional average solids concentration, the Nusselt number, i.e., the heat transfer coefficient, increases when the flow pattern near the CFB wall changes from the curtain-type flow to that of the swirl-type flow. From experimentally obtained data in a cold running CFB a very simple correlation was

  20. Synthesis of a nanosilica supported CO2 sorbent in a fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Soria-Hoyo, C.; Valverde, J. M.; van Ommen, J. R.; Sánchez-Jiménez, P. E.; Pérez-Maqueda, L. A.; Sayagués, M. J.

    2015-02-01

    CaO has been deposited on a nanosilica powder matrix by a procedure based on atomic layer deposition (ALD) in a fluidized bed reactor at atmospheric pressure following a potentially scalable process. In previous works ALD in gas fluidized bed has been mostly performed under reduced pressure, which hampers scaling-up the production technology. The material synthesized in the present work is tested as CO2 solid sorbent at calcium looping conditions. Multicyclic thermogravimetric analysis (TGA) shows that the nanosilica support stabilizes the capture capacity of CaO. EDX-STEM analysis illustrates the presence of Ca well distributed on the surface of the SiO2 nanoparticles.

  1. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George C. (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1982-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fluidized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  2. Solar heated fluidized bed gasification system

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1981-01-01

    A solar-powered fluidized bed gasification system for gasifying carbonaceous material is presented. The system includes a solar gasifier which is heated by fluidizing gas and steam. Energy to heat the gas and steam is supplied by a high heat capacity refractory honeycomb which surrounds the fluid bed reactor zone. The high heat capacity refractory honeycomb is heated by solar energy focused on the honeycomb by solar concentrator through solar window. The fluid bed reaction zone is also heated directly and uniformly by thermal contact of the high heat capacity ceramic honeycomb with the walls of the fluidized bed reactor. Provisions are also made for recovering and recycling catalysts used in the gasification process. Back-up furnace is provided for start-up procedures and for supplying heat to the fluid bed reaction zone when adequate supplies of solar energy are not available.

  3. Rapid ignition of fluidized bed boiler

    DOEpatents

    Osborn, Liman D.

    1976-12-14

    A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

  4. Fines in fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Hogle, R.; Rohatgi, N.; Morrison, A.

    1984-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized-bed reactor is investigated as a low-cost, high-throughput method to produce high-purity polysilicon for solar-cell applications. Studies of fines, particles 0.1-10 microns diam, initiated from homogeneous decomposition in the reactor were conducted using 2 and 6-in-diam fluidized beds. The studies show functional dependences of fines elutriation on silane feed concentration, temperature, gas velocity, and bubble size. The observation that the fines elutriation is generally below 10 percent of the silicon-in-silane feed is attributed to scavenging by large particles in an environment of less free space for homogeneous nucleation. Preliminary results suggest that, with proper conditions and distributor design, high-silane-concentration (over 50 percent SiH4 in H2) feed may be used.

  5. Control of a Circulating Fluidized Bed

    SciTech Connect

    Shim, Hoowang; Rickards, Gretchen; Famouri, Parviz; Turton, Richard; Sams, W. Neal; Koduro, Praveen; Patankar, Amol; Davari, Assad; Lawson, Larry; Boyle, Edward J.

    2001-11-06

    Two methods for optimally controlling the operation of a circulating fluidized bed are being investigated, neural network control and Kalman filter control. The neural network controls the solids circulation rate by adjusting the flow of move air in the non-mechanical valve. Presented is the method of training the neural network from data generated by the circulating fluidized bed (CFB), the results of a sensitivity study indicating that adjusting the move air can control solids flow, and the results of controlling solids circulation rate. The Kalman filter approach uses a dynamic model and a measurement model of the standpipe section of the CFB. Presented are results showing that a Kalman filter can successfully find the standpipe bed height.

  6. Fluidized bed for production of polycrystalline silicon

    SciTech Connect

    Flagella, R.N.

    1992-08-18

    This patent describes a method for removing silicon powder particles from a reactor that produces polycrystalline silicon by the pyrolysis of a silane containing gas in a fluidized bed reaction zone of silicon seed particles. It comprises introducing the silane containing gas stream into the reaction zone of fluidized silicon seed particles; heterogeneously decomposing the silane containing gas under conditions; collecting the silicon product particles from the collection zone; and removing silicon powder particles from the reactor.

  7. Cluster Dynamics in a Circulating Fluidized Bed

    SciTech Connect

    Guenther, C.P.; Breault, R.W.

    2006-11-01

    A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  8. Use of glow discharge in fluidized beds

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Wood, P. C.; Ballou, E. V.; Spitze, L. A. (Inventor)

    1981-01-01

    Static charges and agglomerization of particles in a fluidized bed systems are minimized by maintaining in at least part of the bed a radio frequency glow discharge. This approach is eminently suitable for processes in which the conventional charge removing agents, i.e., moisture or conductive particle coatings, cannot be used. The technique is applied here to the disproportionation of calcium peroxide diperoxyhydrate to yield calcium superoxide, an exceptionally water and heat sensitive reaction.

  9. Reactor for fluidized bed silane decomposition

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1989-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  10. Zone heating for fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1987-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower reaction zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  11. Particle pressures in fluidized beds. Annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1994-03-01

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  12. Fluidized-bed biological nitrogen removal

    SciTech Connect

    Hosaka, Yukihisa; Minami, Takeshi; Nasuno, Sai )

    1991-08-01

    This article describes a compact process for nitrogen removal developed in Japan. It does not require the large amounts of land of current denitrification processes. The process uses a three-phase fluidized bed of granular anthracite to which the nitrifying bacteria adhere and are fluidized by the activated sludge in the reactor. The process was developed in response to the need for nitrogen and phosphorus removal from waste water to prevent the eutrophication of Tokyo Bay, Japan.

  13. Status of the fluidized bed unit

    SciTech Connect

    Williams, P.M.; Wade, J.F.

    1994-06-01

    Rocky Flats has a serious mixed waste problem. No technology or company has a license and available facilities to remedy this dilemma. One solution under study is to use a catalytic fluidized bed unit to destroy the combustible portion of the mixed waste. The fluidized bed thermal treatment program at Rocky Flats is building on knowledge gained over twenty years of successful development activity. The FBU has numerous technical advantages over other thermal technologies to treat Rocky Flats` mixed waste, the largest being the lower temperature (700{degrees}C versus 1000{degrees}C) which reduces acid corrosion and mechanical failures and obviates the need for ceramic lining. Successful demonstrations have taken place on bench, pilot, and full-scale tests using radioactive mixed wastes. The program is approaching implementation and licensing of a production-scale fluidized bed system for the safe treatment of mixed waste. The measure for success on this project is the ability to work closely with the community to jointly solve problems and respond to concerns of mixed waste treatment at Rocky Flats.

  14. Pressurized Fluidized Bed Combustion of Sewage Sludge

    NASA Astrophysics Data System (ADS)

    Suzuki, Yoshizo; Nojima, Tomoyuki; Kakuta, Akihiko; Moritomi, Hiroshi

    A conceptual design of an energy recovering system from sewage sludge was proposed. This system consists of a pressurized fluidized bed combustor, a gas turbine, and a heat exchanger for preheating of combustion air. Thermal efficiency was estimated roughly as 10-25%. In order to know the combustion characteristics of the sewage sludge under the elevated pressure condition, combustion tests of the dry and wet sewage sludge were carried out by using laboratory scale pressurized fluidized bed combustors. Combustibility of the sewage sludge was good enough and almost complete combustion was achieved in the combustion of the actual wet sludge. CO emission and NOx emission were marvelously low especially during the combustion of wet sewage sludge regardless of high volatile and nitrogen content of the sewage sludge. However, nitrous oxide (N2O) emission was very high. Hence, almost all nitrogen oxides were emitted as the form of N2O. From these combustion tests, we judged combustion of the sewage sludge with the pressurized fluidized bed combustor is suitable, and the conceptual design of the power generation system is available.

  15. Constitutive laws in liquid-fluidized beds

    NASA Astrophysics Data System (ADS)

    Duru, Paul; Nicolas, Maxime; Hinch, John; Guazzelli, Élisabeth

    2002-02-01

    The objective of the present work is to test experimentally the two-phase modelling approach which is widely used in fluidization. A difficulty of this way of modelling fluidized beds is the use of empirical relations in order to close the system of equations describing the fluidized bed as a two-phase continuum, especially concerning the description of the solid phase. We performed an experimental investigation of the primary wavy instability of liquid-fluidized beds. Experiments demonstrate that the wave amplitude saturates up the bed and we were able to measure the precise shape of this voidage wave. We then related this shape to the unknown solid phase viscosity and pressure functions of a simple two-phase model with a Newtonian stress-tensor for the solid phase. We found the scaling laws and the particle concentration dependence for these two quantities. It appears that this simplest model is quite satisfactory to describe the one-dimensional voidage waves in the limited range of parameters that we have studied. In our experimental conditions, the drag on the particles nearly balances their weight corrected for buoyancy, the small imbalance being mostly accounted for by solid phase viscous stress with a much smaller contribution from the solid phase pressure.

  16. Single-stage fluidized-bed gasification

    NASA Astrophysics Data System (ADS)

    Lau, F. S.; Rue, D. M.; Weil, S. A.; Punwani, D. V.

    1982-04-01

    The single-stage fluidized-bed gasification process, in addition to being a simple system, maximizes gas production and allows the economic exploitation of small peat deposits. The objective of this gasification project is to conduct experiments in order to obtain data for designing a single-stage fluidized-bed gasifier, and to evaluate the economics of converting peat to synthesis gas and to SNG by this process. An existing high-temperature and high-pressure process development unit (PDU) was modified to permit the direct feeding of peat to the fluidized bed. Peat flows by gravity from the feed hopper through a 6-inch line to the screw-feeder conveyor. From there, it is fed to the bottom tee section of the reactor and transported into the gasification zone. Oxygen and steam are fed through a distributing ring into the reactor. Gasification reactions occur in the annulus formed by the reactor tube and a central standpipe. Peat ash is discharged from the reactor by overflowing into the standpipe and is collected in a solids receiver.

  17. Fluidized Bed Asbestos Sampler Design and Testing

    SciTech Connect

    Karen E. Wright; Barry H. O'Brien

    2007-12-01

    A large number of samples are required to characterize a site contaminated with asbestos from previous mine or other industrial operations. Current methods, such as EPA Region 10’s glovebox method, or the Berman Elutriator method are time consuming and costly primarily because the equipment is difficult to decontaminate between samples. EPA desires a shorter and less costly method for characterizing soil samples for asbestos. The objective of this was to design and test a qualitative asbestos sampler that operates as a fluidized bed. The proposed sampler employs a conical spouted bed to vigorously mix the soil and separate fine particulate including asbestos fibers on filters. The filters are then analyzed using transmission electron microscopy for presence of asbestos. During initial testing of a glass prototype using ASTM 20/30 sand and clay fines as asbestos surrogates, fine particulate adhered to the sides of the glass vessel and the tubing to the collection filter – presumably due to static charge on the fine particulate. This limited the fines recovery to ~5% of the amount added to the sand surrogate. A second prototype was constructed of stainless steel, which improved fines recovery to about 10%. Fines recovery was increased to 15% by either humidifying the inlet air or introducing a voltage probe in the air space above the sample. Since this was not a substantial improvement, testing using the steel prototype proceeded without using these techniques. Final testing of the second prototype using asbestos suggests that the fluidized bed is considerably more sensitive than the Berman elutriator method. Using a sand/tremolite mixture with 0.005% tremolite, the Berman elutriator did not segregate any asbestos structures while the fluidized bed segregated an average of 11.7. The fluidized bed was also able to segregate structures in samples containing asbestos at a 0.0001% concentration, while the Berman elutriator method did not detect any fibers at this

  18. Bed material agglomeration during fluidized bed combustion. Final report

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Smeenk, J.L.

    1996-01-01

    The purpose of this project is to determine the physical and chemical reactions which lead to the undesired agglomeration of bed material during fluidized bed combustion of coal and to relate these reactions to specific causes. A survey of agglomeration and deposit formation in industrial fluidized bed combustors (FBCs) indicate that at least five boilers were experiencing some form of bed material agglomeration. Deposit formation was reported at nine sites with deposits most commonly at coal feed locations and in cyclones. Other deposit locations included side walls and return loops. Three general types of mineralogic reactions were observed to occur in the agglomerates and deposits. Although alkalies may play a role with some {open_quotes}high alkali{close_quotes} lignites, we found agglomeration was initiated due to fluxing reactions between iron (II) from pyrites and aluminosilicates from clays. This is indicated by the high amounts of iron, silica, and alumina in the agglomerates and the mineralogy of the agglomerates. Agglomeration likely originated in the dense phase of the FBC bed within the volatile plume which forms when coal is introduced to the boiler. Secondary mineral reactions appear to occur after the agglomerates have formed and tend to strengthen the agglomerates. When calcium is present in high amounts, most of the minerals in the resulting deposits are in the melilite group (gehlenite, melilite, and akermanite) and pyroxene group (diopside and augite). During these solid-phase reactions, the temperature of formation of the melilite minerals can be lowered by a reduction of the partial pressure of CO{sub 2} (Diopside + Calcite {r_arrow}Akermanite).

  19. Technical evaluation: pressurized fluidized-bed combustion technology

    SciTech Connect

    Miller, S A; Vogel, G J; Gehl, S M; Hanway, Jr, J E; Henry, R F; Parker, K M; Smyk, E B; Swift, W M; Podolski, W F

    1982-04-01

    The technology of pressurized fluidized-bed combustion, particularly in its application to a coal-burning combined-cycle plant, is evaluated by examining the technical status of advanced-concept plant components - boiler system (combustor, air-handling and air-injection equipment, and heat exchangers); solids handling, injection, and ejection system; hot-gas cleanup equipment; instrumentation/control system; and the gas turbine - along with materials of plant construction. Environmental performance as well as energy efficiency are examined, and economic considerations are reviewed briefly. The evaluation concludes with a broad survey of the principal related research and development programs in the United States and other countries, a foreview of the most likely technological developments, and a summary of unresolved technical issues and problems.

  20. Development of second-generation pressurized fluidized bed combustion process

    SciTech Connect

    Wolowodiuk, W.; Robertson, A.; Bonk, D.

    1995-12-01

    Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages-namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects-brief descriptions of these are also included.

  1. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  2. Spatiotemporal dynamics of a shallow fluidized bed.

    SciTech Connect

    Aranson, I. S.; Tsimring, L. S.; Clark, D. K.

    2000-12-05

    An experimental and theoretical study of the dynamics of an air-fluidized thin granular layer is presented. Near the threshold of instability, the system exhibits critical behavior with remarkably long transient dynamics. Above the threshold of fluidization the system undergoes a Hopf bifurcation as the layer starts to oscillate at a certain frequency due to a feedback between the layer dilation and the airflow rate. Based on our experimental data, we formulate a the simple dynamical model which describes the transition in a shallow fluidized bed.

  3. Combined fluidized bed retort and combustor

    DOEpatents

    Shang, Jer-Yu; Notestein, John E.; Mei, Joseph S.; Zeng, Li-Wen

    1984-01-01

    The present invention is directed to a combined fluidized bed retorting and combustion system particularly useful for extracting energy values from oil shale. The oil-shale retort and combustor are disposed side-by-side and in registry with one another through passageways in a partition therebetween. The passageways in the partition are submerged below the top of the respective fluid beds to preclude admixing or the product gases from the two chambers. The solid oil shale or bed material is transported through the chambers by inclining or slanting the fluidizing medium distributor so that the solid bed material, when fluidized, moves in the direction of the downward slope of the distributor.

  4. Packed fluidized bed blanket for fusion reactor

    DOEpatents

    Chi, John W. H.

    1984-01-01

    A packed fluidized bed blanket for a fusion reactor providing for efficient radiation absorption for energy recovery, efficient neutron absorption for nuclear transformations, ease of blanket removal, processing and replacement, and on-line fueling/refueling. The blanket of the reactor contains a bed of stationary particles during reactor operation, cooled by a radial flow of coolant. During fueling/refueling, an axial flow is introduced into the bed in stages at various axial locations to fluidize the bed. When desired, the fluidization flow can be used to remove particles from the blanket.

  5. Electrode assembly for a fluidized bed apparatus

    DOEpatents

    Schora, Jr., Frank C.; Matthews, Charles W.; Knowlton, Ted M.

    1976-11-23

    An electrode assembly comprising a high voltage electrode having a generally cylindrical shape and being electrically connected to a high voltage source, where the cylinder walls may be open to flow of fluids and solids; an electrically grounded support electrode supporting said high voltage electrode by an electrically insulating support where both of the electrically grounded and electrically insulating support may be hollow; and an electrically grounded liner electrode arranged concentrically around both the high voltage and support electrodes. This assembly is specifically adapted for use in a fluidized bed chemical reactor as an improved heating means therefor.

  6. Gas fluidized-bed stirred media mill

    DOEpatents

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  7. Fluidized-Bed Cleaning of Silicon Particles

    NASA Technical Reports Server (NTRS)

    Rohatgi, Naresh K.; Hsu, George C.

    1987-01-01

    Fluidized-bed chemical cleaning process developed to remove metallic impurities from small silicon particles. Particles (250 micrometer in size) utilized as seed material in silane pyrolysis process for production of 1-mm-size silicon. Product silicon (1 mm in size) used as raw material for fabrication of solar cells and other semiconductor devices. Principal cleaning step is wash in mixture of hydrochloric and nitric acids, leaching out metals and carrying them away as soluble chlorides. Particles fluidized by cleaning solution to assure good mixing and uniform wetting.

  8. Method of and apparatus for preheating pressurized fluidized bed combustor and clean-up subsystem of a gas turbine power plant

    DOEpatents

    Cole, Rossa W.; Zoll, August H.

    1982-01-01

    In a gas turbine power plant having a pressurized fluidized bed combustor, gas turbine-air compressor subsystem and a gas clean-up subsystem interconnected for fluid flow therethrough, a pipe communicating the outlet of the compressor of the gas turbine-air compressor subsystem with the interior of the pressurized fluidized bed combustor and the gas clean-up subsystem to provide for flow of compressed air, heated by the heat of compression, therethrough. The pressurized fluidized bed combustor and gas clean-up subsystem are vented to atmosphere so that the heated compressed air flows therethrough and loses heat to the interior of those components before passing to the atmosphere.

  9. Kinetic behavior of solid particles in fluidized beds

    SciTech Connect

    Kono, H.O.

    1990-06-01

    The overall objectives of this project are to develop experimental techniques for measuring the forces of fluidized particles, and to predict the solid-gas performance in fluidized beds by using data analysis system, and by elucidating the intrinsic mechanism of erosion and attrition phenomena in fluidized beds. The reduction of erosion and attrition rates is one of the critical engineering problems for the design and operation of fluidized bed combustors. Specifically, the objectives are to: (1) develop the experimental techniques to measure the forces of solid particles prevailing in fluidized beds: (2) measure and characterize the forces of solid particles in various types of fluidized beds with various configurations (conventional and spouted fluidized beds) and with different scales (10, 20, and 30cm) under various fluidization conditions (particle size, bed aspect ratio and gas velocity); (3) find and verify the mechanism of erosion rates of in-bed tubes and attrition rates of fluidized particles by forces of solid particles in fluidized beds. We developed three different kinds of measurement methods, i.e., fracture sensitive sensor, piezoelectric sensor and gas pressure fluctuation method. By using these methods the exact forces of solid particles, including the transient corporate in fluidized beds, were systematically measured. Simultaneously, the erosion rates of in-bed tubes and attrition rates of fluidized particles were measured. 69 figs., 9 tabs.

  10. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  11. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  12. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  13. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  14. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  15. Fermentation in a fluidized-bed reactor

    SciTech Connect

    Scott, C.D.

    1983-06-01

    A laboratory-scale fluidized-bed bioreactor system for the production of ethanol from a glucose solution using flocculating Zymomonas mobilis was studied. Although the results are preliminary, 2.5- to 3.8-cm-diameter systems were operated for more than 300 h using fluidized floc particles that are 1-2 mm in diameter. The ethanol production rate in the lower portion of the fluidized bed operating at 30/sup 0/C routinely exceeded 200 g/L x h and under some conditions was as high as 400 g/ L x h with a reactor residence time of a few minutes. This far surpasses the results obtained with a batch, stirred-tank reactor using yeast. Ethanol productivity based on the total reactor volume approached 100 g/L x h, and glucose conversion exceeded 95%. With continued research, even higher production rates will be possible as conditions are optimized and scale-up to larger systems will allow the establishment of technical feasibility.

  16. Granular behavior in gas-fluidized beds

    NASA Astrophysics Data System (ADS)

    Ojha, Rajesh Prasad

    This work investigates the behavior of granular materials driven by a uniform upward flow of gas within a vertical container. This arrangement is referred to as a gas-fluidized bed. For a bed with a large number of spherical grains, bulk properties of the sample, such as solids volume fraction (the percent of space occupied by solids) and gas pressure drop, are found to obey simple scaling relations when the superficial air velocity, the container size, or the grain size are varied. These results stand in contrast to behavior observed in other granular systems, where non-trivial interaction between individual grains leads to complex behavior for the bulk. The results suggest that there is a unique quality to the forcing provided to individual grains by gas fluidization that results in relatively simple bulk behavior. To investigate this possibility, experiments were carried out in a gas-fluidized bed with only a single grain. A large grain, a ping pong ball, was chosen for ease of visual observation. The ball's behavior is found to be exactly that of a Brownian object harmonically bound to the center of its container. Its dynamics are found to be described by a Langevin Equation, with the random forcing on related to the dissipation of energy by the Fluctuation-Dissipation Theorem. We find that the separation statistics for a two-ball system are also described by a statistical mechanics approach. These results represent the first successful application of conventional statistical mechanics to a macroscopic system.

  17. Bed material agglomeration during fluidized bed combustion. Technical progress report, April 1, 1995--June 30, 1995

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Smeenk, J.L.

    1995-07-01

    During this quarter, agglomeration tests were conducted in a laboratory-scale fluidized bed combustor using coal and {open_quotes}model{close_quotes} components which allowed controlled amounts of clays and pyrites to be added during the test. These tests permitted a more direct evaluation of the interaction between iron compounds and aluminosilicates. With additional clay and pyrite (under simulated local reducing conditions found at coal feed locations) large agglomerates formed. The agglomerates were many times larger than those formed with a standard coal feed. When only clay was added to the fuel (no additional pyrite), agglomerates formed but they were much smaller and very friable. These tests support the hypothesis that local reducing conditions promote the interaction of iron in a +2 state and aluminosilicate material in the coal which leads to agglomeration during fluidized bed combustion. Also during this quarter, a deposit which formed in a fluidized bed boiler of a Texas-New Mexico Power Company was analyzed to determine the chemical and mineralogic mechanisms responsible for deposit formation. Mineral phases were determined by x-ray diffraction (XRD). Bulk chemical composition was determined by x-ray fluorescence spectroscopy (XRF). Polished sections of the deposit were made for optical and scanning electron microscopy.

  18. Grout stability and strength requirements for field scale injection of fluidized bed combustion ash grout

    SciTech Connect

    Ziemkiewicz, P.F.; Black, C.; Gray, D.D.; Siriwardane, H.J.; Hamric, R.

    1998-12-31

    This paper presents the results of a study involving a field scale injection of a grout made of Fluidized Bed Combustion Ash to control acid mine drainage and subsidence at an abandoned room and pillar coal mine. The grout mix was developed from results obtained from several laboratory scale experiments conducted to investigate flow characteristics and strength of the grout. Based on the rheological properties of the candidate grout mixes it was determined that admixtures were needed to stabilize the grout for optimum flow characteristics. Strength requirements for the grout were determined from site specific geologic information and expected stress levels. One thousand cubic yards of the candidate grout were pumped into an inactive panel of an active room and pillar coal mine to investigate the field performance of the grout. The field study showed that a grout made of Fluidized Bed Combustion ash can be successfully pumped to backfill the mine void.

  19. Oxy-combustion of biomass in a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Kosowska-Golachowska, Monika; Kijo-Kleczkowska, Agnieszka; Luckos, Adam; Wolski, Krzysztof; Musiał, Tomasz

    2016-03-01

    The objective of this study was to investigate combustion characteristics of biomass (willow, Salix viminalis) burnt in air and O2/CO2 mixtures in a circulating fluidized bed (CFB). Air and oxy-combustion characteristics of wooden biomass in CFB were supplemented by the thermogravimetric and differential thermal analyses (TGA/DTA). The results of conducted CFB and TGA tests show that the composition of the oxidizing atmosphere strongly influences the combustion process of biomass fuels. Replacing N2 in the combustion environment by CO2 caused slight delay (higher ignition temperature and lower maximum mass loss rate) in the combustion of wooden biomass. The combustion process in O2/CO2 mixtures at 30% and 40% O2 is faster and shorter than that at lower O2 concentrations.

  20. Modeling biomass gasification in circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Miao, Qi

    In this thesis, the modeling of biomass gasification in circulating fluidized beds was studied. The hydrodynamics of a circulating fluidized bed operating on biomass particles were first investigated, both experimentally and numerically. Then a comprehensive mathematical model was presented to predict the overall performance of a 1.2 MWe biomass gasification and power generation plant. A sensitivity analysis was conducted to test its response to several gasifier operating conditions. The model was validated using the experimental results obtained from the plant and two other circulating fluidized bed biomass gasifiers (CFBBGs). Finally, an ASPEN PLUS simulation model of biomass gasification was presented based on minimization of the Gibbs free energy of the reaction system at chemical equilibrium. Hydrodynamics plays a crucial role in defining the performance of gas-solid circulating fluidized beds (CFBs). A 2-dimensional mathematical model was developed considering the hydrodynamic behavior of CFB gasifiers. In the modeling, the CFB riser was divided into two regions: a dense region at the bottom and a dilute region at the top of the riser. Kunii and Levenspiel (1991)'s model was adopted to express the vertical solids distribution with some other assumptions. Radial distributions of bed voidage were taken into account in the upper zone by using Zhang et al. (1991)'s correlation. For model validation purposes, a cold model CFB was employed, in which sawdust was transported with air as the fluidizing agent. A comprehensive mathematical model was developed to predict the overall performance of a 1.2 MWe biomass gasification and power generation demonstration plant in China. Hydrodynamics as well as chemical reaction kinetics were considered. The fluidized bed riser was divided into two distinct sections: (a) a dense region at the bottom of the bed where biomass undergoes mainly heterogeneous reactions and (b) a dilute region at the top where most of homogeneous

  1. Advanced control strategies for fluidized bed dryers

    SciTech Connect

    Siettos, C.I.; Kiranoudis, C.T.; Bafas, G.V.

    1999-11-01

    Generating the best possible control strategy comprises a necessity for industrial processes, by virtue of product quality, cost reduction and design simplicity. Three different control approaches, namely an Input-Output linearizing, a fuzzy logic and a PID controller, are evaluated for the control of a fluidized bed dryer, a typical non-linear drying process of wide applicability. Based on several closed loop characteristics such as settling times, maximum overshoots and dynamic performance criteria such as IAE, ISE and ITAE, it is shown that the Input-Output linearizing and the fuzzy logic controller exhibit a better performance compared to the PID controller tuned optimally with respect to IAE, for a wide range of disturbances; yet, the relevant advantage of the fuzzy logic over the conventional nonlinear controller issues upon its design simplicity. Typical load rejection and set-point tracking examples are given to illustrate the effectiveness of the proposed approach.

  2. Solids feed nozzle for fluidized bed

    DOEpatents

    Zielinski, Edward A.

    1982-01-01

    The vertical fuel pipe of a fluidized bed extends up through the perforated support structure of the bed to discharge granulated solid fuel into the expanded bed. A cap, as a deflecting structure, is supported above the discharge of the fuel pipe and is shaped and arranged to divert the carrier fluid and granulated fuel into the combusting bed. The diverter structure is spaced above the end of the fuel pipe and provided with a configuration on its underside to form a venturi section which generates a low pressure in the stream into which the granules of solid fuel are drawn to lengthen their residence time in the combustion zone of the bed adjacent the fuel pipe.

  3. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1984-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fludized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  4. Fluidized bed boiler having a segmented grate

    DOEpatents

    Waryasz, Richard E.

    1984-01-01

    A fluidized bed furnace (10) is provided having a perforate grate (9) within a housing which supports a bed of particulate material including some combustibles. The grate is divided into a plurality of segments (E2-E6, SH1-SH5, RH1-RH5), with the airflow to each segment being independently controlled. Some of the segments have evaporating surface imbedded in the particulate material above them, while other segments are below superheater surface or reheater surface. Some of the segments (E1, E7) have no surface above them, and there are ignitor combustors (32, 34) directed to fire into the segments, for fast startup of the furnace without causing damage to any heating surface.

  5. Modern fluidized bed combustion in Ostrava-Karvina cogeneration plants

    SciTech Connect

    Mazac, V.; Novacek, A.; Volny, J.

    1995-12-01

    The contemporary situation of our environment claims the sensitive approach to solving effective conversion of energy. Limited supplies of noble fuels and their prices evoke the need to use new combustion technologies of accessible fuels in given region without negative ecological influences. Energoproject participates in the preparation of the two projects in Ostrava-Karvin{acute a} black coal field in Czech Republic. The most effective usage of fuel energy is the combined of electricity and heat. If this physical principle is supported by a pressurized fluidized bed combustion (PFBC) one obtains a high electricity/heat ratio integrated steam-gas cycle on the basis of solid fuel. Cogeneration plant Toebovice is the dominant source (600 MW{sub th}) of Ostrava district heating system (1100 MW{sub th}). The high utilization of the installed output and utilization of the clean, compact and efficient of the PFBC technology is the principal but not the single reason for the selection of the Toebovice power plant as the first cogeneration plant for installation of the PFBC in Czech Republic. The boiler will burn black coal from the neighboring coal basin.

  6. Bubbling fluidized bed retrofit with modern design tools

    SciTech Connect

    Korhonen, S.; Jacobson, T.; Jaeaeskelaeinen, K.; Hulkkonen, S.

    1999-07-01

    Imatran Voima Oy (IVO) has experience of more than 10 years in the design, construction and operation of power plants utilizing fluidized bed boilers (BFB). This operating experience, together with active fuels testing and the development work of computer aided design tools, has offered IVO a good possibility for product development. The new product was demonstrated by converting an old grate fired boiler into BFB at IVO's Vanaja plant. This boiler conversion project and the computational fluid dynamics (CFD) based tool used in the design of the combustion will be presented. The results of the model verification will be described briefly. At the Vanaja plant, a 60 MW{sub coal} fired grate boiler built in the early 1950s was converted to BFB in 1997. The old chain grate was removed and replaced with a fluidized bed with appropriate fluidization air and biofuel feeding systems. The automation system was also modernized. The primary fuel was changed to peat, whereas coal remained as secondary fuel together with natural gas and biofuels. IVO has long tradition in the computational fluid dynamics (CFD) aided engineering of combustion processes. Since 1990, Ardemus, a CFD based combustion modeling package has been applied for pulverized coal combustion. Recently Ardemus has also been applied to the simulation of the freeboard of BFB. The development work is still going on concerning the bed behavior and emission formation description. In the retrofit project, the change of the fuel and the combustion technology were analyzed with the Ardemus model. Because of the shortness of the furnace, the focus in the design process was laid on the optimization of air staging and adequate mixing of combustion air and fuel. The effect of the modification on the operating conditions of the turbine plant was calculated with a process simulator. The design was completed by cold model tests. The modified boiler was commissioned successfully at the beginning of 1998, which is the most

  7. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Kunlei Liu; John T. Riley

    2004-01-01

    The purpose of this report is to summarize the progress made on the project ''Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion (CFBC) System'' in this quarter (September-December of 2003). The main tasks in this quarter consisted of the following four parts. First, all documents for managing this project have been prepared and sent to the Office of Project Management at the US Department of Energy's (DOE's) National Energy Technology Laboratory (NETL). Second, plans for the renovation of space for a new combustion laboratory for the CFBC system has progressed smoothly. Third, considerable progress in the design of the CFBC system has been made. Finally, a lab-scale simulated fluidized-bed combustion facility has been set up in order to make some fundamental investigations of the co-firing of coal with waste materials in the next quarter. Proposed work for the next quarter has been outlined in this report.

  8. Volume I: fluidized-bed code documentation, for the period February 28, 1983-March 18, 1983

    SciTech Connect

    Piperopoulou, H.; Finson, M.; Bloomfield, D.

    1983-03-01

    This documentation supersedes the previous documentation of the Fluidized-Bed Gasifier code. Volume I documents a simulation program of a Fluidized-Bed Gasifier (FBG), and Volume II documents a systems model of the FBG. The FBG simulation program is an updated version of the PSI/FLUBED code which is capable of modeling slugging beds and variable bed diameter. In its present form the code is set up to model a Westinghouse commercial scale gasifier. The fluidized bed gasifier model combines the classical bubbling bed description for the transport and mixing processes with PSI-generated models for coal chemistry. At the distributor plate, the bubble composition is that of the inlet gas and the initial bubble size is set by the details of the distributor plate. Bubbles grow by coalescence as they rise. The bubble composition and temperature change with height due to transport to and from the cloud as well as homogeneous reactions within the bubble. The cloud composition also varies with height due to cloud/bubble exchange, cloud/emulsion, exchange, and heterogeneous coal char reactions. The emulsion phase is considered to be well mixed.

  9. Biological reduction of nitrate wastewater using fluidized-bed bioreactors

    SciTech Connect

    Walker, J.F. Jr.; Hancher, C.W.; Patton, B.D.; Kowalchuk, M.

    1981-01-01

    There are a number of nitrate-containing wastewater sources, as concentrated as 30 wt % NO/sub 3//sup -/ and as large as 2000 m/sup 3//d, in the nuclear fuel cycle as well as in many commercial processes such as fertilizer production, paper manufacturing, and metal finishing. These nitrate-containing wastewater sources can be successfully biologically denitrified to meet discharge standards in the range of 10 to 20 gN(NO/sub 3//sup -/)/m/sup 3/ by the use of a fluidized-bed bioreactor. The major strain of denitrification bacteria is Pseudomonas which was derived from garden soil. In the fluidized-bed bioreactor the bacteria are allowed to attach to 0.25 to 0.50-mm-diam coal particles, which are fluidized by the upward flow of influent wastewater. Maintaining the bacteria-to-coal weight ratio at approximately 1:10 results in a bioreactor bacteria loading of greater than 20,000 g/m/sup 3/. A description is given of the results of two biodenitrification R and D pilot plant programs based on the use of fluidized bioreactors capable of operating at nitrate levels up to 7000 g/m/sup 3/ and achieving denitrification rates as high as 80 gN(NO/sub 3//sup -/)/d per liter of empty bioreactor volume. The first of these pilot plant programs consisted of two 0.2-m-diam bioreactors, each with a height of 6.3 m and a volume of 208 liters, operating in series. The second pilot plant was used to determine the diameter dependence of the reactors by using a 0.5-m-diam reactor with a height of 6.3 m and a volume of 1200 liters. These pilot plants operated for a period of six months and two months respectively, while using both a synthetic waste and the actual waste from a gaseous diffusion plant operated by Goodyear Atomic Corporation.

  10. Investigation of Gas Solid Fluidized Bed Dynamics with Non-Spherical Particles

    SciTech Connect

    Choudhuri, Ahsan

    2013-06-30

    One of the largest challenges for 21st century is to fulfill global energy demand while also reducing detrimental impacts of energy generation and use on the environment. Gasification is a promising technology to meet the requirement of reduced emissions without compromising performance. Coal gasification is not an incinerating process; rather than burning coal completely a partial combustion takes place in the presence of steam and limited amounts of oxygen. In this controlled environment, a chemical reaction takes place to produce a mixture of clean synthetic gas. Gas-solid fluidized bed is one such type of gasification technology. During gasification, the mixing behavior of solid (coal) and gas and their flow patterns can be very complicated to understand. Many attempts have taken place in laboratory scale to understand bed hydrodynamics with spherical particles though in actual applications with coal, the particles are non-spherical. This issue drove the documented attempt presented here to investigate fluidized bed behavior using different ranges of non-spherical particles, as well as spherical. For this investigation, various parameters are controlled that included particle size, bed height, bed diameter and particle shape. Particles ranged from 355 µm to 1180 µm, bed diameter varied from 2 cm to 7 cm, two fluidized beds with diameters of 3.4 cm and 12.4 cm, for the spherical and non-spherical shaped particles that were taken into consideration. Pressure drop was measured with increasing superficial gas velocity. The velocity required in order to start to fluidize the particle is called the minimum fluidization velocity, which is one of the most important parameters to design and optimize within a gas-solid fluidized bed. This minimum fluidization velocity was monitored during investigation while observing variables factors and their effect on this velocity. From our investigation, it has been found that minimum fluidization velocity is independent of bed

  11. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2001-07-10

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  12. Model of Fluidized Bed Containing Reacting Solids and Gases

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A mathematical model has been developed for describing the thermofluid dynamics of a dense, chemically reacting mixture of solid particles and gases. As used here, "dense" signifies having a large volume fraction of particles, as for example in a bubbling fluidized bed. The model is intended especially for application to fluidized beds that contain mixtures of carrier gases, biomass undergoing pyrolysis, and sand. So far, the design of fluidized beds and other gas/solid industrial processing equipment has been based on empirical correlations derived from laboratory- and pilot-scale units. The present mathematical model is a product of continuing efforts to develop a computational capability for optimizing the designs of fluidized beds and related equipment on the basis of first principles. Such a capability could eliminate the need for expensive, time-consuming predesign testing.

  13. Detection of lateral non-uniformities in fluidized bed combustors

    SciTech Connect

    Ramayya, A.V.; Thiyagarajan, A.; Ahmed, S.A.

    1997-12-01

    This paper addresses the detection of lateral non-Uniformities in fluidized bed combustors by a novel probe technique not reported so far, by using the horizontal differential pressure fluctuations associated with bubble flow. The salient features of these fluctuations are highlighted utilizing the simulated records obtained by considering the Davidson`s pressure field around a bubble. The simulation approach is validated by a comparison with the measured vertical and horizontal differential fluctuations in a freely bubbling fluidized bed.

  14. Control of bed height in a fluidized bed gasification system

    DOEpatents

    Mehta, Gautam I.; Rogers, Lynn M.

    1983-12-20

    In a fluidized bed apparatus a method for controlling the height of the fdized bed, taking into account variations in the density of the bed. The method comprises taking simultaneous differential pressure measurements at different vertical elevations within the vessel, averaging the differential pressures, determining an average fluidized bed density, then periodically calculating a weighting factor. The weighting factor is used in the determination of the actual bed height which is used in controlling the fluidizing means.

  15. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  16. Particle pressures in fluidized beds. First year annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.; Potapov, A.V.

    1992-09-01

    This is an experimental project to make detailed measurements of the particle pressures generated in fluidized beds. The focus lies in two principle areas: (1) the particle pressure distribution around single bubbles rising in a two-dimensional gas-fluidized bed and (2) the particle pressures measured in liquid-fluidized beds. This first year has largely been to constructing the experiments The design of the particle pressure probe has been improved and tested. A two-dimensional gas-fluidized bed has been constructed in order to measure the particle pressure generated around injected bubbles. The probe is also being adapted to work in a liquid fluidized bed. Finally, a two-dimensional liquid fluidized bed is also under construction. Preliminary measurements show that the majority of the particle pressures are generated in the wake of a bubble. However, the particle pressures generated in the liquid bed appear to be extremely small. Finally, while not directly associated with the particle pressure studies, some NERSC supercomputer time was granted alongside this project. This is being used to make large scale computer simulation of the flow of granular materials in hoppers.

  17. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-07-30

    This purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2005 through June 30, 2005. The following tasks have been completed. First, the new Combustion Laboratory was occupied on June 15, 2005, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final painting stage. Second, the fabrication and manufacturing contract for the CFBC Facility was awarded to Sterling Boiler & Mechanical, Inc. of Evansville, Indiana. Sterling is manufacturing the assembly and component parts of the CFBC system. The erection of the CFBC system is expected to start September 1, 2005. Third, mercury emissions from the cofiring of coal and chicken waste was studied experimentally in the laboratory-scale simulated fluidized-bed combustion facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described.

  18. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-04-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2005 through March 31, 2005. The following tasks have been completed. First, the renovation of the new Combustion Laboratory is nearly complete, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final stages. Second, the fabrication and manufacture of the CFBC Facility is being discussed with a potential contractor. Discussions with potential contactor regarding the availability of materials and current machining capabilities have resulted in the modification of the original designs. The selection of the fabrication contractor for the CFBC Facility is expected during the next quarter. Third, co-firing experiments conducted with coal and chicken waste have been initiated in the laboratory-scale simulated fluidized-bed facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  19. Multistage fluidized bed reactor performance characterization for adsorption of carbon dioxide

    SciTech Connect

    Roy, S.; Mohanty, C.R.; Meikap, B.C.

    2009-12-15

    Carbon dioxide and its different compounds are generated as primary greenhouse gases from the flue gases of coal-fired thermal power plants, boilers, and other stationary combustion processes. This greenhouse gas causes global warming after being emitted to the environment. To deal with this problem, a new dry scrubbing process was tested in this study. A three-stage countercurrent fluidized bed adsorber was developed, designed, and fabricated. It was used as a removal apparatus and operated in a continuous regime for the two-phase system. The height of each stage was 0.30 m, and the inner diameter was 0.10 m. The paper presents the removal of CO{sub 2} from gas mixtures by chemical sorption on porous granular calcium oxide particles in the reactor at ambient temperature. The advantages of a multistage fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of the gas when using a dry method. The effects of the operating parameters such as sorbent, superficial gas velocity, and the Weir height on CO{sub 2} removal efficiency in the multistage fluidized bed were investigated. The results indicate that the removal efficiency of the carbon dioxide was around 71% at a high solid flow rate corresponding to lower gas velocity at room temperature. In comparison with wet scrubbers, this dry process appears to have lower cost, less complicated configuration, and simpler disposal of used sorbent. The results in this study assume importance from the perspective of use of a multistage fluidized bed adsorber for control of gaseous pollutants at high temperature.

  20. Proceedings of the sixth international conference on fluidized bed combustion. Volume II. Technical sessions

    SciTech Connect

    1980-08-01

    The Sixth International Conference on Fluidized Bed Combustion was held April 9-11, 1980, at the Atlanta Hilton, Atlanta, Georgia. It was sponsored by the US Department of Energy, the Electric Power Research Institute, the US Environmental Protection Agency, and the Tennessee Valley Authority. The papers covered recent developments in atmospheric and pressurized fluidized-bed combustion, especially the design, operation and control of pilot and demonstration plants. The cleanup of combustion products and the erosion, corrosion and fouling of gas turbines was emphasized also. Fifty-five papers from Volume 2 of the proceedings have been entered individually into EDB and ERA; five papers had been entered previously from other sources. (LTN)

  1. Silicon production in a fluidized bed reactor

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1986-01-01

    Part of the development effort of the JPL in-house technology involved in the Flat-Plate Solar Array (FSA) Project was the investigation of a low-cost process to produce semiconductor-grade silicon for terrestrial photovoltaic cell applications. The process selected was based on pyrolysis of silane in a fluidized-bed reactor (FBR). Following initial investigations involving 1- and 2-in. diameter reactors, a 6-in. diameter, engineering-scale FBR was constructed to establish reactor performance, mechanism of silicon deposition, product morphology, and product purity. The overall mass balance for all experiments indicates that more than 90% of the total silicon fed into the reactor is deposited on silicon seed particles and the remaining 10% becomes elutriated fines. Silicon production rates were demonstrated of 1.5 kg/h at 30% silane concentration and 3.5 kg/h at 80% silane concentration. The mechanism of silicon deposition is described by a six-path process: heterogeneous deposition, homogeneous decomposition, coalescence, coagulation, scavenging, and heterogeneous growth on fines. The bulk of the growth silicon layer appears to be made up of small diameter particles. This product morphology lends support to the concept of the scavenging of homogeneously nucleated silicon.

  2. FLUIDIZED BED STEAM REFORMING ENABLING ORGANIC HIGH LEVEL WASTE DISPOSAL

    SciTech Connect

    Williams, M

    2008-05-09

    Waste streams planned for generation by the Global Nuclear Energy Partnership (GNEP) and existing radioactive High Level Waste (HLW) streams containing organic compounds such as the Tank 48H waste stream at Savannah River Site have completed simulant and radioactive testing, respectfully, by Savannah River National Laboratory (SRNL). GNEP waste streams will include up to 53 wt% organic compounds and nitrates up to 56 wt%. Decomposition of high nitrate streams requires reducing conditions, e.g. provided by organic additives such as sugar or coal, to reduce NOX in the off-gas to N2 to meet Clean Air Act (CAA) standards during processing. Thus, organics will be present during the waste form stabilization process regardless of the GNEP processes utilized and exists in some of the high level radioactive waste tanks at Savannah River Site and Hanford Tank Farms, e.g. organics in the feed or organics used for nitrate destruction. Waste streams containing high organic concentrations cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by pretreatment. The alternative waste stabilization pretreatment process of Fluidized Bed Steam Reforming (FBSR) operates at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). The FBSR process has been demonstrated on GNEP simulated waste and radioactive waste containing high organics from Tank 48H to convert organics to CAA compliant gases, create no secondary liquid waste streams and create a stable mineral waste form.

  3. Treating exhaust gas from a pressurized fluidized bed reaction system

    DOEpatents

    Isaksson, J.; Koskinen, J.

    1995-08-22

    Hot gases from a pressurized fluidized bed reactor system are purified. Under super atmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a filtrate cake on the surface of the separator, and a reducing agent--such as an NO{sub x} reducing agent (like ammonia)--is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1--20 cm/s) during passage of the gas through the filtrate cake while at super atmospheric pressure. Separation takes place within a distinct pressure vessel, the interior of which is at a pressure of about 2--100 bar, and introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine). 8 figs.

  4. Concentration and Velocity Gradients in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    McClymer, James P.

    2003-01-01

    In this work we focus on the height dependence of particle concentration, average velocity components, fluctuations in these velocities and, with the flow turned off, the sedimentation velocity. The latter quantities are measured using Particle Imaging Velocimetry (PIV). The PIV technique uses a 1-megapixel camera to capture two time-displaced images of particles in the bed. The depth of field of the imaging system is approximately 0.5 cm. The camera images a region with characteristic length of 2.6 cm for the small particles and 4.7 cm. for the large particles. The local direction of particle flow is determined by calculating the correlation function for sub-regions of 32 x 32 pixels. The velocity vector map is created from this correlation function using the time between images (we use 15 to 30 ms). The software is sensitive variations of 1/64th of a pixel. We produce velocity maps at various heights, each consisting of 3844 velocities. We break this map into three vertical zones for increased height information. The concentration profile is measured using an expanded (1 cm diameter) linearly polarized HeNe Laser incident on the fluidized bed. A COHU camera (gamma=1, AGC off) with a lens and a polarizer images the transmitted linearly polarized light to minimize the effects of multiply scattered light. The intensity profile (640 X 480 pixels) is well described by a Gaussian fit and the height of the Gaussian is used to characterize the concentration. This value is compared to the heights found for known concentrations. The sedimentation velocity is estimated using by imaging a region near the bottom of the bed and using PIV to measure the velocity as a function of time. With a nearly uniform concentration profile, the time can be converted to height information. The stable fluidized beds are made from large pseudo-monodisperse particles (silica spheres with radii (250-300) microns and (425-500) microns) dispersed in a glycerin/water mix. The Peclet number is

  5. FLUIDIZED BED STEAM REFORMER MONOLITH FORMATION

    SciTech Connect

    Jantzen, C

    2006-12-22

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or ''mineralized'' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydroceramics. All but one of the nine monoliths tested met the <2g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydroceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form.

  6. Fluidized Bed Steam Reformer (FBSR) monolith formation

    SciTech Connect

    Jantzen, C.M.

    2007-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or 'mineralized' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydro-ceramics. All but one of the nine monoliths tested met the <2 g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydro-ceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form. (authors)

  7. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2008-05-31

    On February 14, 2002, President Bush announced the Clear Skies Initiative, a legislative proposal to control the emissions of nitrogen oxides (NO{sub x}), sulfur dioxide (SO{sub 2}), and mercury from power plants. In response to this initiative, the National Energy Technology Laboratory organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified multi-pollutant control; improved sorbents and catalysts; mercury monitoring and capture; and improved understanding of the underlying reaction chemistry occurring during combustion as the most pressing research needs related to controlling environmental emissions from fossil-fueled power plants. The Environmental Control Technology Laboratory will help meet these challenges and offer solutions for problems associated with emissions from fossil-fueled power plants. The goal of this project was to develop the capability and technology database needed to support municipal, regional, and national electric power generating facilities to improve the efficiency of operation and solve operational and environmental problems. In order to effectively provide the scientific data and the methodologies required to address these issues, the project included the following aspects: (1) Establishing an Environmental Control Technology Laboratory using a laboratory-scale, simulated fluidized-bed combustion (FBC) system; (2) Designing, constructing, and operating a bench-scale (0.6 MW{sub th}), circulating fluidized-bed combustion (CFBC) system as the main component of the Environmental Control Technology Laboratory; (3) Developing a combustion technology for co-firing municipal solid waste (MSW), agricultural waste, and refuse-derived fuel (RDF) with high sulfur coals; (4) Developing a control strategy for gaseous emissions, including NO{sub x}, SO{sub 2}, organic compounds, and heavy metals; and (5) Developing new mercury capturing sorbents and new

  8. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2002-03-29

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  9. Material handling systems for the fluidized-bed combustion boiler at Rivesville, West Virginia

    NASA Technical Reports Server (NTRS)

    Branam, J. G.; Rosborough, W. W.

    1977-01-01

    The 300,000 lbs/hr steam capacity multicell fluidized-bed boiler (MFB) utilizes complex material handling systems. The material handling systems can be divided into the following areas: (1) coal preparation; transfer and delivery, (2) limestone handling system, (3) fly-ash removal and (4) bed material handling system. Each of the above systems are described in detail and some of the potential problem areas are discussed. A major potential problem that exists is the coal drying system. The coal dryer is designed to use 600 F preheated combustion air as drying medium and the dryer effluent is designed to enter a hot electrostatic precipitator (730 F) after passage through a cyclone. Other problem areas to be discussed include the steam generator coal and limestone feed system which may have operating difficulties with wet coal and/or coal fines.

  10. Packaged fluidized bed boiler incorporates steam calorimeter to maintain steam quality. [Central Soya processing plant in Marian, Ohio

    SciTech Connect

    Toy, D.A.

    1984-04-01

    Engineers at the Central Soya processing plant in Marion, Ohio were faced with the problem of upgrading or replacing two 20 y old coal-fired steam boilers. A boiler design was chosen which could fire all types of coal, oil, and natural gas - either individually or simultaneously. Boiler efficiency and environmental quality were enhanced by several design features. By incorporating a throttling steam calorimeter into the boiler design, accurate measurements of the moisture of the motive steam produced were facilitated. To achieve high combustion efficiency, a concave fluidized bed was used to control the circulation of solids within the bed. In addition to environmental compliance, the fluidized bed boiler has saved 1000 tons of coal over a 2 y period at a production capacity of 4000 lb steam/h. System efficiency has increased from 75% to 85%. The conversion has provided both environmental and economic justification, while providing more reliable service with minimal operating and operating costs.

  11. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration. PMID:26896004

  12. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration.

  13. Utilizing the fluidized bed to initiate water treatment on site

    SciTech Connect

    Ahmadvand, H.; Germann, G.; Gandee, J.P.; Buehler, V.T.

    1995-12-31

    Escalating wastewater disposal costs coupled with enforcement of stricter regulations push industrial sites previously without water treatment to treat on site. These sites, inexperienced in water treatment, require a treatment technology that is easily installed, operated, and maintained. The aerobic granular activated carbon (GAC) fluidized bed incorporates biological and adsorptive technologies into a simple, cost-effective process capable of meeting strict effluent requirements. Two case studies at industrial sites illustrate the installation and operation of the fluidized bed and emphasize the ability to use the fluidized bed singularly or as an integral component of a treatment system capable of achieving treatment levels that allow surface discharge and reinjection. Attention is focused on BTEX (benzene, toluene, ethylbenzene, and xylenes).

  14. Methods of forming a fluidized bed of circulating particles

    DOEpatents

    Marshall, Douglas W.

    2011-05-24

    There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

  15. Method of removing sulfur emissions from a fluidized-bed combustion process

    DOEpatents

    Vogel, Gerhard John; Jonke, Albert A.; Snyder, Robert B.

    1978-01-01

    Alkali metal or alkaline earth metal oxides are impregnated within refractory support material such as alumina and introduced into a fluidized-bed process for the combustion of coal. Sulfur dioxide produced during combustion reacts with the metal oxide to form metal sulfates within the porous support material. The support material is removed from the process and the metal sulfate regenerated to metal oxide by chemical reduction. Suitable pore sizes are originally developed within the support material by heat-treating to accommodate both the sulfation and regeneration while still maintaining good particle strength.

  16. Co-firing waste materials in an advanced pressurized fluidized-bed combustor

    SciTech Connect

    Rubow, L.N.; DeLallo, M.R.; Zaharchuk, R.

    1994-10-01

    A study has been undertaken to investigate the technical and economic feasibility of co-firing a pressurized fluidized-bed combustor (PFBC) with coal and municipal or industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in a central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), municipal sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of the performance evaluation completed as part of this study, and provides recommendations for further evaluation.

  17. Computational fluid dynamic modeling of fluidized-bed polymerization reactors

    SciTech Connect

    Rokkam, Ram

    2012-01-01

    Polyethylene is one of the most widely used plastics, and over 60 million tons are produced worldwide every year. Polyethylene is obtained by the catalytic polymerization of ethylene in gas and liquid phase reactors. The gas phase processes are more advantageous, and use fluidized-bed reactors for production of polyethylene. Since they operate so close to the melting point of the polymer, agglomeration is an operational concern in all slurry and gas polymerization processes. Electrostatics and hot spot formation are the main factors that contribute to agglomeration in gas-phase processes. Electrostatic charges in gas phase polymerization fluidized bed reactors are known to influence the bed hydrodynamics, particle elutriation, bubble size, bubble shape etc. Accumulation of electrostatic charges in the fluidized-bed can lead to operational issues. In this work a first-principles electrostatic model is developed and coupled with a multi-fluid computational fluid dynamic (CFD) model to understand the effect of electrostatics on the dynamics of a fluidized-bed. The multi-fluid CFD model for gas-particle flow is based on the kinetic theory of granular flows closures. The electrostatic model is developed based on a fixed, size-dependent charge for each type of particle (catalyst, polymer, polymer fines) phase. The combined CFD model is first verified using simple test cases, validated with experiments and applied to a pilot-scale polymerization fluidized-bed reactor. The CFD model reproduced qualitative trends in particle segregation and entrainment due to electrostatic charges observed in experiments. For the scale up of fluidized bed reactor, filtered models are developed and implemented on pilot scale reactor.

  18. Fluidization onset and expansion of gas-solid fluidized beds

    SciTech Connect

    Jones, O.C.; Shin, T.S.

    1984-08-01

    A simple, mass conservation-based, kinematic model is presented for accurately predicting both the onset of fluidization and the degree of (limit of) bed expansion in bubbling gas-solid fluidized beds. The model is consistant with inception correlations exisiting in the literature. Since the method has a sound physical basis, it might be expected to provide scaling between laboratory-scale fluidized beds and large-scale systems. This scaling ability, however, remains to be demonstrated as does the application to pressurized systems and where the terminal Reynolds numbers exceed 1000, (Archimedes numbers over about 3.2 x 10/sup 5/).

  19. Fluidized-Bed Deposition Of Single-Crystal Silicon

    NASA Technical Reports Server (NTRS)

    Hsu, George C.; Rohatgi, Naresh K.

    1988-01-01

    Uniformly thin single-crystal films of silicon produced by modification of fluidized-bed-reactor technique producing polysilicon by chemical vapor deposition. Proposed for silicon wafers for flat-plate solar arrays and results in different structural and electronic properties in deposition layer desirable for specific microelectronic or solar-cell processing. In process deposition occurs on silicon wafers, kept individually at temperatures above 1,000 degree C. Heated wafers held in unheated and minimally-agitated-fluidized bed of silicon particles and in low concentration of silane.

  20. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  1. Pressurized fluidized-bed combustion technology exchange workshop

    SciTech Connect

    ,

    1980-04-01

    The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

  2. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  3. Regeneration of lime from sulfates for fluidized-bed combustion

    DOEpatents

    Yang, Ralph T.; Steinberg, Meyer

    1980-01-01

    In a fluidized-bed combustor the evolving sulfur oxides are reacted with CaO to form calcium sulfate which is then decomposed in the presence of carbonaceous material, such as the fly ash recovered from the combustion, at temperatures of about 900.degree. to 1000.degree. C., to regenerate lime. The regenerated lime is then recycled to the fluidized bed combustor to further react with the evolving sulfur oxides. The lime regenerated in this manner is quite effective in removing the sulfur oxides.

  4. PMB-Waste: An analysis of fluidized bed thermal treatment

    SciTech Connect

    Gat, U.; Kass, M.D.; Lloyd, D.B.

    1995-07-01

    A fluidized bed treatment process was evaluated for solid waste from plastic media blasting of aircraft protective coating. The treatment objective is to decompose and oxidize all organic components, and concentrate all the hazardous metals in the ash. The reduced volume and mass are expected to reduce disposal cost. A pilot test treatment was done in an existing fluidized bed equipped with emissions monitors, and emissions within regulatory requirements were demonstrated. A economic analysis of the process is inconclusive due to lack of reliable cost data of disposal without thermal treatment.

  5. Circulating fluidized bed tehnology in biomass combustion-performance, advances and experiences

    SciTech Connect

    Mutanen, K.I.

    1995-11-01

    Development of fluidized bed combustion (FBC) was started both in North America and in Europe in the 1960`s. In Europe and especially in Scandinavia the major driving force behind the development was the need to find new more efficient technologies for utilization of low-grade fuels like different biomasses and wastes. Both bubbling fluidized bed (BFB) and circulating fluidized bed (CFB) technologies were under intensive R&D,D efforts and have now advanced to dominating role in industrial and district heating power plant markets in Europe. New advanced CFB designs are now entering the markets. In North America and especially in the US the driving force behind the FBC development was initially the need to utilize different types of coals in a more efficient and environmentally acceptable way. The present and future markets seem to be mainly in biomass and multifuel applications where there is benefit from high combustion efficiency, high fuel flexibility and low emissions such as in the pulp and paper industry. The choice between CFB technology and BFB technology is based on selected fuels, emission requirements, plant size and on technical and economic feasibility. Based on Scandinavian experience there is vast potential in the North American industry to retrofit existing oil fired, pulverized coal fired, chemical recovery or grate fired boilers with FBC systems or to build a new FBC based boiler plant. This paper will present the status of CFB technologies and will compare technical and economic feasibility of CFB technology to CFB technology to BFB and also to other combustion methods. Power plant projects that are using advanced CFB technology e.g. Ahlstrom Pyroflow Compact technology for biomass firing and co-firing of biomass with other fuels will also be introduced.

  6. Pressurized Fluidized Bed Combustion Second-Generation System Research and Development

    SciTech Connect

    A. Robertson; D. Horazak; R. Newby; H. Goldstein

    2002-11-01

    Research is being conducted under United States Department of Energy (DOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired plant for electric power generation. This new type of plant--called a Second-Generation or Advanced Pressurized Circulating Fluidized Bed Combustion (APCFB) plant--offers the promise of efficiencies greater than 45% (HHV), with both emissions and a cost of electricity that are significantly lower than conventional pulverized-coal-fired plants with scrubbers. The APCFB plant incorporates the partial gasification of coal in a carbonizer, the combustion of carbonizer char in a pressurized circulating fluidized bed boiler (PCFB), and the combustion of carbonizer syngas in a topping combustor to achieve gas turbine inlet temperatures of 2300 F and higher. A conceptual design was previously prepared for this new type of plant and an economic analysis presented, all based on the use of a Siemens Westinghouse W501F gas turbine with projected carbonizer, PCFB, and topping combustor performance data. Having tested these components at the pilot plant stage, the referenced conceptual design is being updated to reflect more accurate performance predictions together with the use of the more advanced Siemens Westinghouse W501G gas turbine and a conventional 2400 psig/1050 F/1050 F/2-1/2 in. steam turbine. This report describes the updated plant which is projected to have an HHV efficiency of 48% and identifies work completed for the October 2001 through September 2002 time period.

  7. Meat and bone meal as secondary fuel in fluidized bed combustion

    SciTech Connect

    L. Fryda; K. Panopoulos; P. Vourliotis; E. Kakaras; E. Pavlidou

    2007-07-01

    Meat and Bone Meal (MBM) was co-fired in a laboratory scale fluidized bed combustion (FBC) apparatus with two coals. Several fuel blends were combusted under different conditions to study how primary fuel substitution by MBM affects flue gas emissions as well as fluidized bed (FB) agglomeration tendency. MBM, being a highly volatile fuel, caused significant increase of CO emissions and secondary air should be used in industrial scale applications to conform to regulations. The high N-content of MBM is moderately reflected on the increase of nitrogen oxides emissions which are reduced by MBM derived volatiles. The MBM ash, mainly containing bone material rich in Ca, did not create any noteworthy desulphurization effect. The observed slight decrease in SO{sub 2} emissions is predominantly attributed to the lower sulphur content in the coal/MBM fuel mixtures. The SEM/EDS analysis of bed material samples from the coal/MBM tests revealed the formation of agglomerates of bed material debris and ash with sizes that do not greatly exceed the original bed inventory and thus not problematic. 37 refs., 9 figs., 3 tabs.

  8. Research on carbon content in fly ash from circulating fluidized bed boilers

    SciTech Connect

    Xianbin Xiao; Hairui Yang; Hai Zhang; Junfu Lu; Guangxi Yue

    2005-08-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, which directly influences the combustion efficiency. In the present paper, carbon burnout was investigated in both field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation, residence time, and cyclone performance are analyzed seriatim based on a large amount of experimental results. A coal index is proposed to describe the coal rank, having a strong effect on the char burnout. Bad gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Some chars in the fly ash are deactivated during combustion of large coal particles and have very low carbon reactivity. Several suggestions are made about design, operation, and modification to reduce the carbon content in the fly ash. 14 refs., 14 figs., 1 tab.

  9. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2007-03-31

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2007 through March 31, 2007. The effort in this quarter has concentrated on installing the CFBC Facility and for conducting cold fluidization operations tests in the CFBC facility. The assembly of the ash recirculation pipe duct from the cyclones back to the bed area of the combustor, including the upper and lower loop seals was completed. The electric bed pre-heater was installed to heat the fluidizing air as it enters the wind box. The induced draft fan along with its machine base and power supply was received and installed. The flue gas duct from secondary cyclone outlet to induced draft fan inlet was received and installed, as well as the induced fan flue gas discharge duct. Pressure testing from the forced draft fan to the outlet of the induced fan was completed. In related research a pilot-scale halogen addition test was conducted in the empty slipstream reactor (without (Selective Catalytic Reduction) SCR catalyst loading) and the SCR slipstream reactor with two commercial SCR catalysts. The greatest benefits of conducting slipstream tests can be flexible control and isolation of specific factors. This facility is currently used in full-scale utility and will be combined into 0.6MW CFBC in the future. This work attempts to first investigate performance of the SCR catalyst in the flue gas atmosphere when burning Powder River Basin (PRB), including the impact of PRB coal flue gas composition on the reduction of nitrogen oxides (NOx) and the oxidation of elemental mercury (Hg(0)) under SCR conditions. Secondly, the impacts of hydrogen halogens (Hydrogen fluoride (HF), Hydrogen chloride (HCl), Hydrogen Bromide (HBr) and Hydrogen Iodine (HI)) on Hg(0) oxidation and their mechanisms can be explored.

  10. Performance and electrochemical behavior of fluidized bed electrodes

    SciTech Connect

    Huh, T.

    1985-01-01

    The fluidized bed electrode was studied to characterize its behavior and evaluate its possible application to the electrowinning of precious metals and to the energy storage systems. Its performance and electrochemical behavior were analyzed in terms of various operating parameters. The first part of the study is concerned mainly with the overall performance of a fluidized-bed electrode for silver recovery from aqueous cyanide solution. The effects of applied current density, bed expansion, and electrode materials were considered, and its was found that the performance is free of operating problems and is superior to the Azadra-type cell, which is commonly used for precious metal recovery. The second part is concerned with the internal behavior of the fluidized bed electrode. The particle and electrolyte potentials and overpotentials in fluidized bed electrodes of two different types have been measured and analyzed by means of the probability density distribution and the power spectral density distribution. The resistance of such electrodes are also measured. The potential transients are observed to depend on current, bed expansion, and position in the bed (for copper particles) and each potential can be regarded as a time averaged value onto which two kinds of noise, low-frequency flicker noise and white noise, are added.

  11. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  12. Computational and Experimental Studies of Fluidized Beds for Biomass Gasification

    NASA Astrophysics Data System (ADS)

    Battaglia, Francine; Deza, Mirka; Franka, Nathan; Heindel, Theodore

    2007-11-01

    Fluidized bed gasifiers can convert feedstocks with low-carbon content into valuable products such as ethanol. Understanding fluidized bed hydrodynamics is important for reactor design and avoiding issues such as agglomeration or defluidization of the bed. In particular, biomass gasification is not well characterized and is the focus of this work. Glass beads or sand particles are typically used as bed materials due to their high sphericity and uniform properties. X-ray imaging will be used to visualize these complex flows and alternative bed materials will be considered to increase X-ray penetration and resolution to enhance flow visualization. Furthermore, computational modeling of fluidized beds can be used to predict operation of biomass gasifiers after extensive validation with experimental data. The hydrodynamics will be modeled assuming each phase behaves as interpenetrating continua using an Eulerian model and each solid phase is characterized by a particle diameter and density so that segregation and elutriation can be described. The simulations will model the cold-flow fluidized bed experiment, and consider factors such as sphericity of the particles, and calibration of drag coefficients. Hydrodynamic results from the simulations will be qualitatively and quantitatively compared to X-ray flow visualization studies of a similar bed.

  13. A fluidized-bed reactor for silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, S.

    1984-01-01

    The silane decomposition in a fluidized bed reactor was studied. The process feasibility and operating windows were determined. Long duration tests were conducted and silicon purity was demonstrated. A high purity linear was installed in the fluid bed reactor; the FBR product was melted and single crystallized. Product purity improvements are noted.

  14. Mathematical model for the continuous combustion of char particles in a fluidized bed

    SciTech Connect

    Saxena, S.C.; Rehmat, A.

    1980-12-01

    Recently, we have developed the direct oxidation model for the combustion of a batch of char in a fluidized bed. This analysis is extended for the continuous combustion of char, and a system of general equations has been derived to relate the feed rate of char to the amount of char particles present in the fluidized bed and in the overflow stream. The size distribution of char particles and their number in the bed are also predicted. The analysis indicates that the amount of carbon present in the bed is independent of the feed particle size at fixed values of the char feed rate and fluidizing-gas velocity although the number of char bed particles depends upon the feed particle size. Further, the carbon content of the bed and the number of char particles in the bed are found to depend heavily on the char feed rate and the fluidizing-gas velocity. A discrete cut method is described whereby the particle size distribution and the number of particles present in the bed are calculated. The method provides a simplified trial-and-error procedure for those cases in which the rate of change in particle size is a complex nonintegrable function of the particle size. The discrete cut method is found to yield results which are in good agreement with the exact solutions of the integrals defining the number of particles and their size distribution. The model provides a simple base for the scale-up and design work related to fluidized-bed coal combustors.

  15. Phase shift method to estimate solids circulation rate in circulating fluidized beds

    SciTech Connect

    Ludlow, James Christopher; Panday, Rupen; Shadle, Lawrence J.

    2013-01-01

    While solids circulation rate is a critical design and control parameter in circulating fluidized bed (CFB) reactor systems, there are no available techniques to measure it directly at conditions of industrial interest. Cold flow tests have been conducted at NETL in an industrial scale CFB unit where the solids flow has been the topic of research in order to develop an independent method which could be applied to CFBs operating under the erosive and corrosive high temperatures and pressures of a coal fired boiler or gasifier. The dynamic responses of the CFB loop to modest modulated aeration flows in the return leg or standpipe were imposed to establish a periodic response in the unit without causing upset in the process performance. The resulting periodic behavior could then be analyzed with a dynamic model and the average solids circulation rate could be established. This method was applied to the CFB unit operated under a wide range of operating conditions including fast fluidization, core annular flow, dilute and dense transport, and dense suspension upflow. In addition, the system was operated in both low and high total solids inventories to explore the influence of inventory limiting cases on the estimated results. The technique was able to estimate the solids circulation rate for all transport circulating fluidized beds when operating above upper transport velocity, U{sub tr2}. For CFB operating in the fast fluidized bed regime (i.e., U{sub g}< U{sub tr2}), the phase shift technique was not successful. The riser pressure drop becomes independent of the solids circulation rate and the mass flow rate out of the riser does not show modulated behavior even when the riser pressure drop does.

  16. Description of emission control using fluidized-bed, heat-exchange technology

    SciTech Connect

    Vogel, G.J.; Grogan, P.J.

    1980-06-01

    Environmental effects of fluidized-bed, waste-heat recovery technology are identified. The report focuses on a particular configuration of fluidized-bed, heat-exchange technology for a hypothetical industrial application. The application is a lead smelter where a fluidized-bed, waste-heat boiler (FBWHB) is used to control environmental pollutants and to produce steam for process use. Basic thermodynamic and kinetic information for the major sulfur dioxide (SO/sub 2/) and NO/sub x/ removal processes is presented and their application to fluidized-bed, waste heat recovery technology is discussed. Particulate control in fluidized-bed heat exchangers is also discussed.

  17. Process for generating electricity in a pressurized fluidized-bed combustor system

    DOEpatents

    Kasper, Stanley

    1991-01-01

    A process and apparatus for generating electricity using a gas turbine as part of a pressurized fluidized-bed combustor system wherein coal is fed as a fuel in a slurry in which other constituents, including a sulfur sorbent such as limestone, are added. The coal is combusted with air in a pressurized combustion chamber wherein most of the residual sulfur in the coal is captured by the sulfur sorbent. After particulates are removed from the flue gas, the gas expands in a turbine, thereby generating electric power. The spent flue gas is cooled by heat exchange with system combustion air and/or system liquid streams, and the condensate is returned to the feed slurry.

  18. Development of methods to predict agglomeration and deposition in fluidized-bed combustion systems (FBCS). Topical report

    SciTech Connect

    Mann, M.D.; Henderson, A.K.; Swanson, M.L.; Allan, S.E.

    1996-02-01

    The successful design and operation of advanced combustion systems require the ability to control and mitigate ash-related problems. The major ash-related problems are slag flow control, slag attack on the refractory, ash deposition on heat-transfer surfaces, corrosion and erosion of equipment materials, and emissions control. These problems are the result of physical and chemical interactions of the fuels, bed materials, and system components. The interactions that take place and ultimately control ash behavior in fluidized-bed combustion (FBC) systems are controlled by the abundance and association of the inorganic components in coal and by the system conditions. Because of the complexity of the materials and processes involved, the design and operations engineer often lacks the information needed to predict ash behavior and reduce ash-related problems. The deposition of ashes from the fluidized bed combustion of lignite and petroleum coke is described in this paper.

  19. Flash hydrogenation of coal

    DOEpatents

    Manowitz, Bernard; Steinberg, Meyer; Sheehan, Thomas V.; Winsche, Warren E.; Raseman, Chad J.

    1976-01-01

    A process for the hydrogenation of coal comprising the contacting of powdered coal with hydrogen in a rotating fluidized bed reactor. A rotating fluidized bed reactor suitable for use in this process is also disclosed. The coal residence time in the reactor is limited to less than 5 seconds while the hydrogen contact time is not in excess of 0.2 seconds.

  20. Use of fluidized bed combustion by-products for liners and alkali substitutes. Technical report, March 1--May 31, 1995

    SciTech Connect

    Paul, B.C.; Esling, S.; Pisani, F.; Wells, T.

    1995-12-31

    Fluidized Bed Combustion of coal eliminates most emissions of S and N oxides but produces sizable volumes of a solid residue that EPA may require to be placed in capped and lined landfills. Fluidized Bed Combustors are one of the most promising growth markets for Illinois coal and imposing cap and liner requirements may make the technology uneconomic. Fluidized Bed residues are cementlike and when mixed with soil, produce a material as impermeable as the clay liners used at landfills. This project will demonstrate that the residues can be mixed with soils by regular construction equipment and used in place of clays as liner material. The demonstration cap will cover an area of 7 acres and will prevent water infiltration into acid producing material. Baseline studies of Briar Creek indicate that the water is now highly degraded by acid drainage. Construction delays have enhanced the data collected on Briar Creek by allowing monitoring to continue through major seasonal changes without any effects attributable to the FBC ash. Materials needed to place the wells and lysimeters have been obtained. A contractor will build and deliver a mobile foam generator and spray to the field to demonstrate fugitive dust control from FBC fly ash (dust problem is one key barrier to more widespread use of FBC ash).

  1. Proof-of-concept testing of fluidized-bed copper oxide process

    SciTech Connect

    Gala, H.B.

    1992-01-01

    The objective of Phase IV of the contract is to design a conceptual flue gas treating unit based on the fluidized-bed copper oxide (FBCO) process for a new coal-fired 500 MW(e) power plant. A technical and economic evaluation of the FBCO process that is based on the conceptual design will also be completed. The scope of the work during this reporting period was limited to Task 4.0, Proposal review and negotiations, and Task 4.1, Definition of design basis. In the revised Statement of Work (SO/At) for Phase IV, a cold-circulation dense-phase testing of the sorbent material is proposed. Presently, UOP does not manufacture the sorbents, SOX-3 and SOX-4, that were used in the life-cycle testing of the fluidized-bed copper oxide unit at PETC. So as an alternative to the sorbent, UOP proposed that the alumina support be used In the cold-circulation tests. Under Task 4.1, the feasibility of using the support material was evaluated in a series of attrition tests conducted on the SOX-3 sorbent and the alumina support. The testing took place during this reporting period. The objective of these tests was to examine the relative strength of the two materials.

  2. Experiment and grey relational analysis of CWS spheres combustion in a fluidized bed

    SciTech Connect

    Hui Wang; Xiumin Jiang; Jianguo Liu; Weigang Lin

    2007-08-15

    In order to study the combustion of coal water slurry (CWS) in fluidized bed boilers, artificial CWS droplet spheres were used for simulation of the spheres formed from CWS droplets which fall from the furnace top to the bed. The artificial spheres were introduced to a bench-scale fluidized bed furnace. Quartz sand was used as the bed material. The influence of the operation conditions (e.g., bed temperature, superficial gas velocity, and bed height) on the combustion characteristics was investigated. The bed temperatures were varied at 650, 750, 850, and 950{sup o}C. The gas velocities were in a range of fluidization numbers W (defined as U/U{sub mf}) of 3, 3.5, 4, and 4.5. The bed heights were varied 30, 50, 70, and 90 mm. The CWS spheres were taken out at five residence times (15, 30, 45, 60, and 75 s). The mass ratio of the residue fixed carbon to parent fixed carbon was calculated for studying the influential factors. Under the reference conditions, it is shown that the burnout time is less than 150 s. The grey relational analysis was used to study the degree of relative importance of the influential factors. The results showed that the influence of the bed height is the least, the fluidization number has the greatest influence in the early and later stages, and the bed temperature contributes most in the intermediate stages. 16 refs., 16 figs., 6 tabs.

  3. Performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier

    NASA Astrophysics Data System (ADS)

    Sweeney, Daniel Joseph

    With the discovery of vast fossil resources, and the subsequent development of the fossil fuel and petrochemical industry, the role of biomass-based products has declined. However, concerns about the finite and decreasing amount of fossil and mineral resources, in addition to health and climate impacts of fossil resource use, have elevated interest in innovative methods for converting renewable biomass resources into products that fit our modern lifestyle. Thermal conversion through gasification is an appealing method for utilizing biomass due to its operability using a wide variety of feedstocks at a wide range of scales, the product has a variety of uses (e.g., transportation fuel production, electricity production, chemicals synthesis), and in many cases, results in significantly lower greenhouse gas emissions. In spite of the advantages of gasification, several technical hurdles have hindered its commercial development. A number of studies have focused on laboratory-scale and atmospheric biomass gasification. However, few studies have reported on pilot-scale, woody biomass gasification under pressurized conditions. The purpose of this research is an assessment of the performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier. The 200 kWth fluidized bed gasifier is capable of operation using solid feedstocks at feedrates up to 65 lb/hr, bed temperatures up to 1600°F, and pressures up to 8 atm. Gasifier performance was assessed under various temperatures, pressure, and feedstock (untreated woody biomass, dark and medium torrefied biomass) conditions by measuring product gas yield and composition, residue (e.g., tar and char) production, and mass and energy conversion efficiencies. Elevated temperature and pressure, and feedstock pretreatment were shown to have a significant influence on gasifier operability, tar production, carbon conversion, and process efficiency. High-pressure and temperature gasification of dark torrefied biomass

  4. Element associations in ash from waste combustion in fluidized bed

    SciTech Connect

    Karlfeldt Fedje, K.; Rauch, S.; Cho, P.; Steenari, B.-M.

    2010-07-15

    The incineration of MSW in fluidized beds is a commonly applied waste management practice. The composition of the ashes produced in a fluidized bed boiler has important environmental implications as potentially toxic trace elements may be associated with ash particles and it is therefore essential to determine the mechanisms controlling the association of trace elements to ash particles, including the role of major element composition. The research presented here uses micro-analytical techniques to study the distribution of major and trace elements and determine the importance of affinity-based binding mechanisms in separate cyclone ash particles from MSW combustion. Particle size and the occurrence of Ca and Fe were found to be important factors for the binding of trace elements to ash particles, but the binding largely depends on random associations based on the presence of a particle when trace elements condensate in the flue gas.

  5. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William

    1983-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  6. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William S.

    1981-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  7. Torrefaction of sawdust in a fluidized bed reactor.

    PubMed

    Li, Hui; Liu, Xinhua; Legros, Robert; Bi, Xiaotao T; Lim, C J; Sokhansanj, Shahab

    2012-01-01

    In the present work, stable fluidization of sawdust was achieved in a bench fluidized bed with an inclined orifice distributor without inert bed materials. A solids circulation pattern was established in the bed without the presence of slugging and channeling. The effects of treatment severity and weight loss on the solid product properties were identified. The decomposition of hemicelluloses was found to be responsible for the significant changes of chemical, physical and mechanical properties of the torrefied sawdust, including energy content, particle size distribution and moisture absorption capacity. The hydrophobicity of the torrefied sawdust was improved over the raw sawdust with a reduction of around 40 wt.% in saturated water uptake rate, and enhanced with increasing the treatment severity due to the decomposition of hemicelluloses which are rich in hydroxyl groups. The results in this study provided the basis for torrefaction in fluidized bed reactors.

  8. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Zhongxian Cheng; Yan Cao; John Smith

    2006-09-30

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2006 through September 30, 2006. The following activities have been completed: the steel floor grating around the riser in all levels and the three-phase power supply for CFBC System was installed. Erection of downcomers, loop seals, ash bunker, thermal expansion joints, fuel and bed material bunkers with load cells, rotary air-lock valves and fuel flow monitors is underway. Pilot-scale slipstream tests conducted with bromine compound addition were performed for two typical types of coal. The purposes of the tests were to study the effect of bromine addition on mercury oxidization. From the test results, it was observed that there was a strong oxidization effect for Powder River Basin (PRB) coal. The proposed work for next quarter and project schedule are also described.

  9. Fluidized bed combustion offers replacement option for old boilers

    SciTech Connect

    1997-01-01

    As emission standards begin to tighten and existing boilers grow older, electric utilities are searching for cost-effective and environmentally sound replacements for aging boilers. In the past few years, fluidized bed combustion (FBC) has emerged as a viable replacement option for old, conventional boilers. The results of three case studies involving conversion of existing boilers to FBC are discussed in this paper. 1 ref., 3 tabs.

  10. Bed drain cover assembly for a fluidized bed

    DOEpatents

    Comparato, Joseph R.; Jacobs, Martin

    1982-01-01

    A loose fitting movable cover plate (36), suitable for the severe service encountered in a fluidized bed combustor (10), restricts the flow of solids into the combustor drain lines (30) during shutdown of the bed. This cover makes it possible to empty spent solids from the bed drain lines which would otherwise plug the piping between the drain and the downstream metering device. This enables use of multiple drain lines each with a separate metering device for the control of solids flow rate.

  11. An option for aging boilers-fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1995-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: (1) boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; (2) increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; (3) solid fuel quality has been deteriorating, gas and oil market and availability are volatile; (4) environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; (5) new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies boiler modernization and addition of emission control equipment (such as low-NOx burner, SCR, SNCR, FGD, etc.) This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage. This article presents several site specific examples to demonstrate a FWEC approach to the fluidized bed conversion and its advantages.

  12. Fluidized bed gasification ash reduction and removal system

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-02-28

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  13. Fluidized bed gasification ash reduction and removal process

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-12-04

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  14. Fluidized bed silicon deposition. [Si production via silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Morrison, A.; Rohatgi, N.; Lutwack, R.; Macconnell, T.

    1984-01-01

    The growth of silicon on seed particles from the pyrolysis of silane in a fluidized bed reactor (FBR) was studied. The grown particles were shown to be crystalline and to have a structure which has been interpreted to indicate growth by chemical vapor deposition as well as by the collection (scavenging) of silicon clusters on seed particle surfaces. Scanning electron microscopy was used to study the product morphology.

  15. Spectral methods applied to fluidized bed combustors. Final report

    SciTech Connect

    Brown, R.C.; Christofides, N.J.; Junk, K.W.; Raines, T.S.; Thiede, T.D.

    1996-08-01

    The objective of this project was to develop methods for characterizing fuels and sorbents from time-series data obtained during transient operation of fluidized bed boilers. These methods aimed at determining time constants for devolatilization and char burnout using carbon dioxide (CO{sub 2}) profiles and from time constants for the calcination and sulfation processes using CO{sub 2} and sulfur dioxide (SO{sub 2}) profiles.

  16. Erosion of heat exchanger tubes in fluidized beds

    SciTech Connect

    Johnson, E.K.; Flemmer, R.L.C.

    1991-01-01

    This final report describes the activities of the 3-year project entitled Erosion of Heat Exchanger Tubes In Fluidized Beds.'' which was completed at the end of 1990. Project accomplishments include the collection of a substantial body of wear data In a 24in. [times] 24in. fluidized bed, comparative wear results In a 6in. [times] 6in. fluidized bed, the development of a dragometer and the collection of a comprehensive set of drag force data in the 24in. [times] 24in. bed, Fast Fourier Transform (FFT) analysis of bubble probe data to establish dominant bubble frequencies in the 24in. [times] 24in. bed, the use of a heat flux gauge for measurement of heat transfer coefficients in the 24in. [times] 24in. bed and the modeling of the tube wear in the 24in. [times] 24in. bed. Analysis of the wear data from the 24in. square bed indicates that tube wear increases with increase in superficial velocity, and with increase in tube height. The latter effect is a result of the tubes higher up in the bed seeing greater movement of dense phase than tubes lower down In the bed. In addition, tube wear was found to decrease with increase in particle size, for constant superficial velocity. Three models of tube wear were formulated and provided acceptable prediction of wear when compared with the experimental data.

  17. Numerical Study of Pyrolysis of Biomass in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A report presents a numerical-simulation study of pyrolysis of biomass in fluidized-bed reactors, performed by use of the mathematical model described in Model of Fluidized Bed Containing Reacting Solids and Gases (NPO-30163), which appears elsewhere in this issue of NASA Tech Briefs. The purpose of the study was to investigate the effect of various operating conditions on the efficiency of production of condensable tar from biomass. The numerical results indicate that for a fixed particle size, the fluidizing-gas temperature is the foremost parameter that affects the tar yield. For the range of fluidizing-gas temperatures investigated, and under the assumption that the pyrolysis rate exceeds the feed rate, the optimum steady-state tar collection was found to occur at 750 K. In cases in which the assumption was not valid, the optimum temperature for tar collection was found to be only slightly higher. Scaling up of the reactor was found to exert a small negative effect on tar collection at the optimal operating temperature. It is also found that slightly better scaling is obtained by use of shallower fluidized beds with greater fluidization velocities.

  18. Tapered fluidized bed bioreactor for environmental control and fuel production

    SciTech Connect

    Scott, C. D.; Hancher, C. W.; Arcuri, E. J.

    1980-01-01

    Fluidized bed bioreactors are under development for use in environmental control and energy production. The most effective systems utilize a tapered portion either throughout the column or at the top of the column. This taper allows a wide range of operating conditions without loss of the fluidized particulates, and in general, results in more stable operation. The system described here utilize fixed films of microorganisms that have attached themselves to the fluidized particles. Preliminary investigations of the attachment indicate that reactor performance is related to film thickness. The biological denitrification of aqueous waste streams is typical of processes under development that utilize fluidized bed bioreactors. This development has progressed to the pilot plant scale where two 20-cm-diam x 800-cm fluidized beds in series accept aqueous wastes with nitrate concentrations as high as 10,000 mg/l and denitrification rates greater than 50 g/l/day using residence times of less than 30 minutes in each reactor. Other applications include aerobic degradation of phenolic wastes at rates greater than 25 g/l/day and the conversion of glucose to ethanol.

  19. Kinetic behavior of solid particles in fluidized beds: Annual report

    SciTech Connect

    Kono, H.O.; Huang, C.C.

    1987-10-01

    This report summarizes technical accomplishments for the first year in a 3-year contract project for the Morgantown Energy Technology Center (METC) of the US Department of Energy (DOE) under contract number AC21-86MC23249. The objectives of the project are (1) to develop experimental techniques for measuring the forces of fluidized particles, and (2) to predict solid particle performance in fluidized beds using data analysis and mathematical modeling. During the first year, the fracture-sensitive tracer-particle method was developed and applied to investigate the effects of fluidized particle size, superficial gas velocity, bed height, bed diameter, and bed configuration on the kinetic behavior of solid particles in fluidized beds. Quantitative data and comprehensive information were obtained. A piezoresistive strain-gauge sensor and a PC data-acquisition system were also developed; these are being used to measure the force distribution in fluidized beds. The pressure fluctuation method will also be investigated in the near future. 12 refs., 24 figs., 2 tabs.

  20. A staged fluidized-bed comubstion and filter system

    SciTech Connect

    Mei, J.S.; Halow, J.S.

    1993-12-31

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized- bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gasses into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  1. An option for aging boilers -- Fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1996-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; solid fuel quality has been deteriorating, gas and oil market and availability are volatile; environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; a new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle: retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies; boiler modernization and addition of emission control equipment (such as low-NO{sub x} burner, SCR, SNCR, FGD, etc.). This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage.

  2. Staged fluidized-bed combustion and filter system

    DOEpatents

    Mei, Joseph S.; Halow, John S.

    1994-01-01

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized-bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gases into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  3. Wood Gasification in a Lab-Scale Bubbling Fluidized Bed: Experiment and Simulation

    NASA Astrophysics Data System (ADS)

    He, L.; Schotte, E.; Thomas, S.; Schlinkert, A.; Herrmann, A.; Mosch, V.; Rajendran, V.; Heinrich, S.

    In theory, an integrated biomass gasification and fuel cell system has a higher overall plant efficiency when compared to the efficiency of biomass gasification combined with simple combustion systems and gas engines. In order to develop a prototype of this new concept of power plant operating in the range of l50kW to 5MW, several institutes of the Max Planck Society and the Fraunhofer-Gesellschaft in Germany have been working on the ProBio project with focus on the theoretical and experimental investigation of an integrated 1-2kWe system. The paper will firstly describe the gasification unit of the system: a lab-scale atmospheric bubbling fluidized bed gasifier. Wood gasification experiments were conducted and the influence of operation parameters, i.e. gasification agents, equivalence ratio ER and steam to biomass ratio SIB on gas yield and gas composition was analyzed. In parallel with the experimental work, chemical kinetics of wood gasification was studied and simulated. Furthermore, simulation of bubbling fluidized bed hydrodynamics at high temperature, using commercial computational fluid dynamics (CFD) software FLUENT, was also conducted to better understand the phenomenon of fluidization inside the bed.

  4. Thermal modeling of microwave heated packed and fluidized bed catalytic reactors.

    PubMed

    Thomas, J R; Faucher, F

    2000-01-01

    Thermal models of small-scale, microwave-heated, packed-bed and fluidized-bed catalytic chemical reactors were developed to investigate the possibility of selectively heating the catalyst sites or the catalyst pellets with microwaves. Results indicate catalyst sites may be selectively heated under special conditions in a packed or fluidized bed, and catalyst pellets may be heated above the temperature of the cooling(and reacting) gas under certain conditions in a fluidized bed. PMID:11098441

  5. Volatiles combustion in fluidized beds. Technical progress report, 4 March 1993--3 June 1993

    SciTech Connect

    Hesketh, R.P.

    1993-09-01

    The goal of this project is to investigate the conditions in which volatiles will burn within both the dense and freeboard regions of fluidized beds. Experiments using a fluidized bed operated at incipient fluidization will be performed to characterize the effect of particle surface area, initial fuel concentration, and particle type on the inhibition of volatiles within a fluidized bed. The work conducted during the period 4 March, 1993 through 3 June, 1993 is reported in this technical progress report. The work during this time period consists primarily of the startup and trouble shooting of the fluidized bed reactor and gas phase modeling of methane and propane.

  6. Fluidized combustion of coal. [to limit SO2 and NOx emissions

    NASA Technical Reports Server (NTRS)

    Pope, M.

    1978-01-01

    A combustion technology that permits the burning of low quality coal, and other fuels, while maintaining stack emissions within State and Federal EPA limits is discussed. Low quality fuels can be burned directly in fluidized beds while taking advantage of low furnace temperatures and chemical activity within the bed to limit SO2 and NOx emissions. The excellent heat transfer characteristics of the fluidized beds also result in a reduction of total heat transfer surface requirements. Tests on beds operating at pressures of one to ten atmospheres, at temperatures as high as 1600 F, and with gas velocities in the vicinity of four to twelve feet per second, have proven the concept. The progress that has been made in the development of fluidized bed combustion technology and work currently underway are discussed.

  7. Lewis Pressurized, Fluidized-Bed Combustion Program. Data and Calculated Results

    NASA Technical Reports Server (NTRS)

    Rollbuhler, R. J.

    1982-01-01

    A 200 kilowatt (thermal), pressurized, fluidized bed (PFB) reactor and research test facility were designed, constructed, and operated. The facility was established to assess and evaluate the effect of PFB hot gas effluent on aircraft turbine engine materials that may have applications in stationary powerplant turbogenerators. The facility was intended for research and development work and was designed to operate over a wide range of conditions. These conditions included the type and rate of consumption of fuel (e.g., coal) and sulfur reacting sorbent material: the ratio of feed fuel to sorbent material; the ratio of feed fuel to combustion airflow; the depth of the fluidized reaction bed; the temperature and pressure in the reaction bed; and the type of test unit that was exposed to the combustion exhaust gases.

  8. Latest Evolution of Oxy-Fuel Combustion Technology in Circulating Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Zhao, C. S.; Duan, L. B.; Chen, X. P.; Liang, C.

    O2/CO2 combustion technology is considered as one of the most promising method to mitigate the greenhouse effect, and the O2/CO2 CFB combustion technology which combines O2/CO2 combustion technology with circulating fluidized bed (CFB) combustion technology will extend both their advantages. The latest research findings on O2/CO2 CFB combustion technology are reviewed, the combustion and pollutant emission characteristics are expatiated, its effects on the boiler design are analyzed, the techno-economic assessment are reported and the key issues are indicated in the paper. O2/CO2 CFB combustion technology has no insolvable bottleneck in its development and due to its economic superiority; it is one of the most important clean coal technologies.

  9. Sulfidation of mixed metal oxides in a fluidized-bed reactor

    SciTech Connect

    Christoforou, S.C.; Efthimiadis, E.A.; Vasalos, I.A. )

    1995-01-01

    Mixed metal oxides were used for the removal of hydrogen sulfide from a hot gas stream. Sorbents were prepared according to the dry and wet impregnation techniques. The desulfurization performance of the metal oxide sorbents was experimentally tested in a fluidized-bed reactor system. Sulfidation experiments performed under reaction conditions similar to those at the exit of a coal gasifier showed that the preparation procedure and technique, the type and the amount of the impregnated metal oxide, the type of the solid carrier, and the size of the solid reactant affect the H[sub 2]S removal capacity of the sorbents. The pore structure of fresh and sulfided sorbents was analyzed using mercury porosimetry, nitrogen adsorption, and scanning electron microscopy.

  10. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    SciTech Connect

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  11. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    SciTech Connect

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15

    of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

  12. Prediction of Co-Firing Characteristics of Wastes in Circulating Fluidized Bed by Fuel Properties

    NASA Astrophysics Data System (ADS)

    Murakami, Takahiro; Suda, Toshiyuki

    The purpose of this study is to experimentally investigate the co-firing characteristics of different kinds of wastes in circulating fluidized bed combustors, and further to correlate the acquired combustion efficiency with fuel property parameters. The tested individual fuels were wasted tire, RPF, wood tip, RDF and coal, which typified the fuels with distinctively different contents of volatile matters. Coal was employed to represent the fuel containing particularly low volatile matters. The experiments were carried out in a pilot circulating fluidized bed combustor, and varied parameters included the fuel blending ratio, furnace temperature and secondary air ratio. The acquired results indicated that co-firing wasted tire and RPF led to higher CO concentration in the flue gas than firing RPF independently, and this CO concentration increased with increasing the blending ratio of wasted tire. The lower volatile matter content, higher carbon to hydrogen ratio (C⁄H ratio) and carbon to oxygen ratio (C⁄O ratio) of wasted tire than those of RPF were suggested to be responsible for the results. The study also found that the available combustion efficiencies in co-firing various pairs of the tested fuels were correlative with the volatile matter contents, C⁄H and C⁄O ratios of the blended fuels estimated as the weighed sums of the same property parameters of individual fuels. This allows thus a simple determination of the co-firing efficiency of any fuel blend from calculating the blend‧s fuel property parameters using the fuel blending ratio as a weight.

  13. EXPERIMENTAL STUDY OF HIGH LEVELS OF SO2 REMOVAL IN ATMOSPHERIC-PRESSURE FUIDIZED-BED COMBUSTORS

    EPA Science Inventory

    The report describes tests conducted in an atmospheric-pressure-fluidized-bed combustor (FBC) with a cross-section of 1 x 1.6 m) to demonstrate high levels of S02 removal when burning a high-sulfur coal and feeding limestone sorbent for S02 removal. The goal was to achieve 90-plu...

  14. CFD Analysis of Bubbling Fluidized Bed Using Rice Husk

    NASA Astrophysics Data System (ADS)

    Singh, Ravi Inder; Mohapatra, S. K.; Gangacharyulu, D.

    Rice is Cultivated in all the main regions of world. The worldwide annual rice production could be 666million tons (www.monstersandcritics.com,2008) for year 2008. The annual production of rice husk is 133.2 million tons considering rice husk being 20% of total paddy production. The average annual energy potential is 1.998 *1012 MJ of rice husk considering 15MJ/kg of rice husk. India has vast resource of rice husk; a renewable source of fuel, which if used effectively would reduce the rate of depletion of fossil energy resources. As a result a new thrust on research and development in boilers bases on rice husk is given to commercialize the concept. CFD is the analysis of systems involving fluid flow, heat transfer and associated phenomena such as chemical reactions by means of computer-based simulation. High quality Computational Fluid dynamics (CFD) is an effective engineering tool for Power Engineering Industry. It can determine detailed flow distributions, temperatures, and pollutant concentrations with excellent accuracy, and without excessive effort by the software user. In the other words it is the science of predicting fluid flow, heat and mass transfer, chemical reactions and related phenomena; and an innovate strategy to conform to regulations and yet stay ahead in today's competitive power market. This paper is divided into two parts; in first part review of CFD applied to the various types of boilers based on biomass fuels/alternative fuels is presented. In second part CFD analysis of fluidized bed boilers based on rice husk considering the rice husk based furnace has been discussed. The eulerian multiphase model has used for fluidized bed. Fluidized bed has been modeled using Fluent 6.2 commercial code. The effect of numerical influence of bed superheater tubes has also been discussed.

  15. Wall-to-suspension heat transfer in circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1995-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. Experimental investigations of circulating fluidized beds of low dimensionless pressure gradients with different solid particles like bronze, glass and polystyrene at ambient temperatures showed no influence of the conductivity and the heat capacity of the solids on the heat transfer coefficient. Consequently the heat transfer coefficient in the form of the dimensionless Nusselt number can be described by the dimensionless numbers which characterize the gas-solid-flow near the wall. These numbers are the Archimedes number and the pressure drop-number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. With the aid of a model of segregated vertical gas-solid flow, the flow pattern in the wall region can be calculated and thus the wall heat transfer which depends only on heat conduction in the gas and on the convective heat transfer by the gas. With elevated suspension temperatures, radiation contributes additionally to the heat transfer. When the solids concentration is low, the effect of the radiation on the heat transfer is high. Increasing solids concentration results in a decrease of the radiation effect due to the wall being shielded from the radiation of the hot particles in the core region by the cold solids clusters moving down the wall. A simple correlation is presented for calculating the wall-to-suspension heat transfer in circulating fluidized beds.

  16. Effect of pressure on second-generation pressurized fluidized bed combustion plants

    NASA Astrophysics Data System (ADS)

    Robertson, A.; Bonk, D.

    1994-04-01

    In the search for a more efficient, less costly, and more environmentally responsible method for generating electrical power from coal, research and development has turned to advanced pressurized fluidized bed combustion (PFBC) and coal gasification technologies. A logical extension of this work is the second-generation PFBC plant, which incorporates key components of each of these technologies. In this new type of plant, coal is devolatilized/carbonized before it is injected into the PFB combustor bed, and the low-Btu fuel gas produced by this process is burned in a gas turbine topping combustor. By integrating coal carbonization with PFB coal/char combustion, gas turbine inlet temperatures higher than 1149 deg C (2100 deg F) can be achieved. The carbonizer, PFB combustor, and particulate-capturing hot gas cleanup systems operate at 871 deg C (1600 deg F), permitting sulfur capture by lime-based sorbents and minimizing the release of coal contaminants to the gases. This paper presents the performance and economics of this new type of plant and provides a brief overview of the pilot plant test programs being conducted to support its development.

  17. Kinetics of potato drying using fluidized bed dryer.

    PubMed

    Bakal, Sushant Balasaheb; Sharma, Gyanendra Prasad; Sonawane, Somnath P; Verma, Radhachran C

    2012-10-01

    The effect of air temperature and two different shapes (cuboidal and cylindrical) with 3 aspect ratio of each shape on the drying kinetics of potato (Solanum tuberosum) in fluidized bed dryer was investigated. Drying was carried out at 50, 60 and 70°C at 7 m/s air velocity. Drying data were analysed to obtain effective diffusivity of moisture transfer. During drying moisture transfer from potato were described by Fick's diffusion model. Two mathematical models were fitted to experimental data. The Page model gave better fit than simple exponential model. The Arrehnious activation energy value expresses the effect of temperature on diffusivity. PMID:24082273

  18. Variable feed rate mechanism for fluidized bed asbestos generators

    SciTech Connect

    Sussman, R.G.; Gearhart, J.M.; Lippmann, M.

    1985-01-01

    A simple and inexpensive dust feed mechanism has been designed for use with a two-phase fluidized bed generator (FBG). The mechanism is especially useful for generating asbestos aerosols, but may be used with other dusts as well. Using this system, a steady state concentration (39.1 fibers/cc > 5 ..mu..m in length +/- 6.2%) of asbestos aerosol was maintained in an inhalation chamber for five hours. In addition, FBG output concentration was easily adjusted and quickly equilibrated (within 10 minutes). The system provides a good technique for generating asbestos aerosols for day-long animal exposures.

  19. Pressure Fluctuations as a Disgnostic Tool for Fluidized Beds.

    SciTech Connect

    Brown, R.C.; Schroeder, J.R.

    1997-10-28

    The validity of using bubbling fluidized bed (BFB) similitude parameters to match a hot BFB to a cold BFB is being studied. Sand in a BFB combustor and copper powder in cold BFB model have been analyzed and found to be out of similitude. In the analysis process, it was determined that the condition of the screen covering the pressure tap affects the quality of pressure data recorded. In addition, distributor plate design and condition will affect the hydrodynamics of the bed. Additional tests are planned to evaluate the validity of similitude concepts in BFB.

  20. Thermal energy storage systems using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Ramanathan, V.; Weast, T. E.; Ananth, K. P.

    1980-01-01

    The viability of using fluidized bed heat exchangers (FBHX) for thermal energy storage (TES) in applications with potential for waste heat recovery was investigated. Of the candidate applications screened, cement plant rotary kilns and steel plant electric arc furnaces were identified, via the chosen selection criteria, as having the best potential for successful use of FBHX/TES system. A computer model of the FBHX/TES systems was developed and the technical feasibility of the two selected applications was verified. Economic and tradeoff evaluations in progress for final optimization of the systems and selection of the most promising system for further concept validation are described.

  1. Maltodextrin hydrolysis in a fluidized-bed immobilized enzyme reactor

    SciTech Connect

    Vallat, I.; Monsan, P.; Riba, J.P.

    1986-02-01

    The present work deals with maltodextrin hydrolysis by glucoamylase immobilized onto corn stover in a fluidized bed reactor. An industrial enzyme preparation was convalently grafted onto corn stover, yielding an activity of up to 372 U/g and 1700 U/g for support particle sizes of 0.8 and 0.2 mm, respectively. A detailed kinetic study, using a differntial reactor, allowed the characterization of the influence of mass transfer resistance on the reaction catalyzed by immobilized glucoamylase. A simple and general mathematical model was then developed to describe the experimental conversion data and found to be vaild.

  2. Standby cooling system for a fluidized bed boiler

    DOEpatents

    Crispin, Larry G.; Weitzel, Paul S.

    1990-01-01

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  3. Fluidized bed and method and system for gas component capture

    DOEpatents

    Krutka, Holly; Wilson, Cody; Starns, Travis

    2016-05-31

    The present disclosure is directed to a process that allows dry sorbents to remove a target constituent, such as carbon dioxide (CO.sub.2), from a gas stream. A staged fluidized bed separator enables gas and sorbent to move in opposite directions. The sorbent is loaded with target constituent in the separator. It is then transferred to a regenerator where the target constituent is stripped. The temperature of the separator and regenerator are controlled. After it is removed from the regenerator, the sorbent is then transferred back to the separator.

  4. Combustion of liquid paint wastes in fluidized bed boiler as element of waste management system in the paint factory

    SciTech Connect

    Soko, W.A.; Biaecka, B.

    1998-12-31

    In this paper the solution to waste problems in the paint industry is presented by describing their combustion in a fluidized bed boiler as a part of the waste management system in the paint factory. Based on the Cleaner Production idea and concept of integration of design process with a future exploitation of equipment, some modifications of the waste management scheme in the factory are discussed to reduce the quantity of toxic wastes. To verify this concept combustion tests of paint production wastes and cocombustion of paint wastes with coal in an adopted industrial boiler were done. Results of these tests are presented in the paper.

  5. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    PubMed

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes.

  6. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    PubMed

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. PMID:26278370

  7. Cold-Flow Circulating Fluidized-Bed Identification

    SciTech Connect

    Parviz Famouri

    2005-07-01

    In a variety of industrial applications, the use of a circulating fluidized bed (CFB) provides various advantages, such as reducing environmental pollution and increasing process efficiency. The application of circulating fluidized bed technology contributes to the improvement of gas-solid contact, reduction of the cross-sectional area with the use of higher superficial velocities, the use of the solids circulation rate as an additional control variable, and superior radial mixing, Grace et al. [1]. In order to improve raw material usage and utility consumption, optimization and control of CFB is very important, and an accurate, real time model is required to describe and quantify the process. Currently there is no accepted way to construct a reliable model for such a complex CFB system using traditional methods, especially at the pilot or industrial scale. Three major obstacles in characterizing the system are: 1) chaotic nature of the system; 2) non-linearity of the system, and 3) number of immeasurable unknowns internal to the system,[2]. Advanced control theories and methods have the ability to characterize the system, and can overcome all three of these obstacles. These methods will be discussed in this report.

  8. Biofilm detachment mechanisms in a liquid-fluidized bed.

    PubMed

    Chang, H T; Rittmann, B E; Amar, D; Heim, R; Ehlinger, O; Lesty, Y

    1991-08-20

    Bed fluidization offers the possibility of gaining the advantages of fixed-film biological processes without the disadvantage of pore clogging. However, the biofilm detachment rate, due to hydrodynamics and particle-to-particle attrition, is very poorly understood for fluidized-bed biofilm processes. In this work, a two-phase fluidized-bed biofilm was operated under a constant surface loading (0.09 mg total organic carbon/cm(2) day) and with a range of bed height (H), fluid velocities (U), and support-particle concentrations (C(p)). Direct measurements were made for the specific biofilm loss rate coefficient (b(s))and the total biofilm accumulation (X(f)L(f)). A hydrodynamic model allowed independent determination of the biofilm density (X(f)), biofilm thickness (L(f)), liquid shear stress (tau), and Reynolds number (Re). Multiple regression analysis of the results showed that increased particle-to-particle attrition, proportional to C(p) and increased turbulence, described by Re, caused the biofilms to be denser and thinner. The specific detachment rate coefficient (b(s)) increased as C(p) and Re increased. Almost all of the 6, values were larger than predicted by a previous model derived for smooth biofilms on a nonfluidized surface. Therefore, the turbulence and attrition of bed fluidization appear to be dominant detachment mechanisms.

  9. Evaluation of Fluidized Beds for Mass Production of IFE Targets

    SciTech Connect

    Huang, H.; Vermillion, B.A.; Brown, L.C.; Besenbruch, G.E.; Goodin, D.T.; Stemke, R.W.; Stephens, R.B.

    2005-01-15

    Of the building blocks of an inertial fusion energy (IFE) plant, target fabrication remains a significant credibility issue. For this reason, an extensive parametric study has been conducted on mass production of glow discharge polymer (GDP) shells in a vertical fluidized bed. Trans-2-butene was used as a reactant gas with hydrogen as a diluting and etching agent. Coating rates in the range of 1 to 2 {mu}m/h were demonstrated on batches of 30 shells where National Ignition Facility-quality surfaces were obtained for 3- to 5-{mu}m-thick coatings. Thick coatings up to 325 {mu}m were also demonstrated that are visually transparent, without void and stress fracture. A phenomenological understanding of the GDP growth mechanisms to guide future experiments was further established. Specifically, gas-phase precipitation and high-impact collisions were identified as the main surface-roughening mechanisms. The former produces dense cauliflower-like surface patterns that can be eliminated by adjusting the gas flow rates and the flow ratio. The latter produces isolated domelike surface defects that can be reduced by introducing concerted motion between the shells. By converting from a vertical to a horizontal configuration, fully transparent coatings were obtained on 350 shells. Collisions in a fluidized bed have been identified as the limiting factor in meeting IFE specifications, and a related-rotary kiln technique is recommended for scale-up.

  10. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    SciTech Connect

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O'Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  11. Effect of slugging phenomena on drag coefficient in fluidized beds

    SciTech Connect

    Bakhtiyarov, S.I.; Overfelt, R.A.

    1996-12-31

    Slugging is an abnormality in which gas bubbles increase to the diameter of the fluidization chamber. The slugs of solid particles will move upward in a pistonlike manner, reach a certain height, and then rain through the gas phase in the form of aggregates or as individual particles. The effect of slugging phenomenon on drag coefficient in fluidized beds is assessed by developing theoretical and experimental analyses of this problem. The theoretical analysis of the slugging in fluidized beds was based on a momentum balance equation for the axial flow of gas around a slug and Meshchersky`s differential equation of motion of a slug having variable mass. To predict the flow rate of the gas flow through the slug the authors used the Blake-Kozeny-Carman equation. From the analytical solution of the problem, the expressions for the pressure drop and the drag coefficient as functions of the Reynolds number, slug porosity, gas viscosity and chamber sizes have been developed. Experiments were run in a fluidization chamber with foundry sand of 2.593 g/cc average density and 30--270 mesh size at three different values of the fixed bed height. The results of simulations demonstrate that both the drag coefficient and the resistance factor decrease with increasing the Reynolds number and increasing the porosity of slug. A comparison of the results obtained in the experiments demonstrates a qualitative agreement with the theoretical model simulations.

  12. Fluidized-bed combustion and gasification of biomass

    SciTech Connect

    LePori, W.A.; Anthony, R.G.; Lalk, T.R.; Craig, J.D.

    1981-01-01

    A 0.61 meter (2 ft) diameter fluidized-bed combustion reactor was used for tests on direct combustion of cotton gin trash. Raw gin trash was continuously augered into the unit with fuel and air rates set to maintain bed temperatures of 760/sup 0/ to 816/sup 0/C (1400/sup 0/ to 1500/sup 0/F). Particulate emissions in the hot stack gases were measured and found to be lower than federal standards for incinerators. Mild steel and stainless alloy samples were placed in the hot stack gas stream to study corrosion and erosion of materials. High rates of potassium, calcium, and sodium deposits accumulated on the samples, and high erosion rates were found. A 0.3 meter (13 in) diameter fluidized-bed gasifier was used to convert raw gin trash into a combustible gas with bed temperatures between 683/sup 0/C and 881/sup 0/C (1261/sup 0/F and 1618/sup 0/F). By limiting the amount of oxygen compared to the fuel feed, only partial combustion occurs, producing heat and endothermic gasification chemical reactions. The combustible gas was composed primarily of carbon monoxide and hydrogen. It had a heating value ranging from 3.40 to 4.82 M Joules per standard cubic meter (98 to 142 Btu/scf), and about 50 percent of the heat value of the gin trash was converted into this low energy gas.

  13. Integrated drying and incineration of wet sewage sludge in combined bubbling and circulating fluidized bed units.

    PubMed

    Li, Shiyuan; Li, Yunyu; Lu, Qinggang; Zhu, Jianguo; Yao, Yao; Bao, Shaolin

    2014-12-01

    An original integrated drying and incineration technique is proposed to dispose of sewage sludge with moisture content of about 80% in a circulating fluidized bed. This system combines a bubbling fluidized bed dryer with a circulating fluidized bed incinerator. After drying, sewage sludge with moisture less than 20% is transported directly and continuously from the fluidized bed dryer into a circulating fluidized bed incinerator. Pilot plant results showed that integrated drying and incineration is feasible in a unique single system. A 100 t/d Sewage Sludge Incineration Demonstration Project was constructed at the Qige sewage treatment plant in Hangzhou City in China. The operational performance showed that the main operation results conformed to the design values, from which it can be concluded that the scale-up of this technique is deemed both feasible and successful.

  14. Design and Cold Mode Experiment of Dual Bubbling Fluidized Bed Reactors for Multiple CCR Cycles

    NASA Astrophysics Data System (ADS)

    Fang, F.; Li, Z. S.; Cai, N. S.

    The dual fluidized bed reactors are the key technology to fulfill the multiple CCR (calcination/carbonation reactions) cycles for CO2 capture from the flue gases. Firstly, the dual bubbling fluidized bed reactors were selected in this work based on analyzing different types of dual fluidized bed reactors. Secondly, the design method of dual fluidized bed reactors for CO2 capture with CCR concept was proposed. Thirdly, with the designed results, a cold mode of the dual bubbling fluidized bed reactors was built. The long-term stable operation and the continuous solid circulation between two reactors could be achieved successfully. The experimental results indicated that the solid circulation rate was increased with an increase of bed height, diameter of solid injection nozzle, and diameter of holes on the solid injection nozzle.

  15. Constructive features, operation and sizing of fluidized bed gasifiers for biomass

    SciTech Connect

    Gomes, E.O.; Lora, E.S.; Cortez, L.A.B.

    1995-11-01

    In this paper a few considerations about constructive features, operation and sizing of biomass atmospheric fluidized bed gasifiers are presented. The analysis is carried out on the base of papers and reports on different authors, and also based on the own authors` experience. The state-of-the-art of this technology is presented, as well as the main problems to solve for its wide industrial application. Successful commercial plants are mentioned. A method to calculate main design parameters using recommended values for the air factor, gas superficial velocity and bed temperature is given. The results are the gas, air and biomass flows, the reactor inner diameter and the expanded bed height. Calculations for three different biomass (sugarcane trash and bagasse, and rice husk) are presented.

  16. An Experimental Investigation of Sewage Sludge Gasification in a Fluidized Bed Reactor

    PubMed Central

    Calvo, L. F.; García, A. I.; Otero, M.

    2013-01-01

    The gasification of sewage sludge was carried out in a simple atmospheric fluidized bed gasifier. Flow and fuel feed rate were adjusted for experimentally obtaining an air mass : fuel mass ratio (A/F) of 0.2 < A/F < 0.4. Fuel characterization, mass and power balances, produced gas composition, gas phase alkali and ammonia, tar concentration, agglomeration tendencies, and gas efficiencies were assessed. Although accumulation of material inside the reactor was a main problem, this was avoided by removing and adding bed media along gasification. This allowed improving the process heat transfer and, therefore, gasification efficiency. The heating value of the produced gas was 8.4 MJ/Nm, attaining a hot gas efficiency of 70% and a cold gas efficiency of 57%. PMID:24453863

  17. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 10 Energy 4 2010-01-01 2010-01-01 false Use of fluidized bed combustion not feasible-general... FUELS NEW FACILITIES General Requirements for Exemptions § 503.10 Use of fluidized bed combustion not... finds on a site-specific or generic basis that use of a method of fluidized bed combustion of...

  18. Market Assessment and Technical Feasibility Study of Pressurized Fluidized Bed Combustion Ash Use

    SciTech Connect

    Bland, A.E.; Brown, T.H.

    1996-12-31

    Western Research Institute in conjunction with the Electric Power Research Institute, Foster Wheeler Energy International, Inc. and the U.S. Department of Energy Technology Center (METC), has undertaken a research and demonstration program designed to examine the market potential and the technical feasibility of ash use options for pressurized fluidized bed combustion (PFBC) ashes. The assessment is designed to address six applications, including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) synthetic aggregate, and (5) agricultural/soil amendment applications. Ash from low-sulfur subbituminous coal-fired Foster Wheeler Energia Oy pilot circulating PFBC tests in Karhula, Finland, and ash from the high-sulfur bituminous coal-fired American Electric Power (AEP) bubbling PFBC in Brilliant, Ohio, were evaluated in laboratory and pilot-scale ash use testing. This paper addresses the technical feasibility of ash use options for PFBC unit using low- sulfur coal and limestone sorbent (karhula ash) and high-sulfur coal and dolomite sorbents (AEP Tidd ash).

  19. Fluidized bed electrowinning of chromium from very dilute solutions

    SciTech Connect

    Hu, X.; Bautista, R.G.

    1988-10-01

    The Fluidized Bed Electrochemical Reactor (FBER) was used to electrowin chromium from very dilute solutions, ranging in concentration from 0.52 to 3.12 g Cr/1 at pH = 2. The cathode consisted of particulate chromium (450-600 ..mu..m diam.) with a current feeder made of carbon bars and a tubular lead anode in a cylindrical cell. The current efficiency was in the range of 0.08-0.22. The bed expansion, deposition rate, conversion ratio of Cr(VI) to Cr(III) and voltage - current characteristic of the cell were studied. The results indicate that the use of the FBER will make possible the removal of chromium from very dilute solutions without the introduction of other chemicals which would need to be removed or treated further downstream to satisfy environmental abatement codes.

  20. Biological fluidized bed reactor (FBR): Emissionless groundwater treatment

    SciTech Connect

    Hines, R.D. Jr.; Laubacher, R.C.; Kunce, L.K.

    1996-12-31

    Groundwater treatment costs in the 1990`s have gone up significantly due to the air regulations that allow minimal or no VOC emissions. Treatment for air stripper off-gas has typically been vapor-phase carbon or catalytic oxidation. A more cost-effective alternative for groundwater treatment using a biological Granular Activated Carbon (GAC) Fluidized Bed Reactor (FBR) has been implemented successfully in remediating groundwater at two BP Distribution terminals. In the FBR system, GAC is the support media for biological growth, as well as a mechanism for organic adsorption. The FBR system predissolves self-generated pure oxygen to promote the aerobic degradation of dissolved hydrocarbons as they pass through the biofilm attached to the GAC. The use of predissolved pure oxygen prevents the air stripping action of conventional biological systems. Any hydrocarbons not rapidly broken down are adsorbed and subsequently degraded. The result is a high quality effluent without release of VOC air emissions. 4 refs., 3 figs.

  1. Cyclone performance estimates for pressurized fluidized-bed combustion

    SciTech Connect

    Henry, R.F.; Podolski, W.F.

    1981-07-01

    Hot pressurized flue gas from pressurized fluidized-bed combustion must be cleaned up prior to its expansion in a gas turbine as part of the combined-cycle electric power generation concept. The performance of conventional cyclones in experimental tests has been compared with theory, with reasonable agreement. Prediction of the performance of a larger cyclone system shows that three stages should provide the cleanup required on the basis of current estimates of turbine tolerance of particulate matter. Advances in hot gas cleanup - optimized cyclones, augmented cyclones, and alternative devices - should provide future improvement in cycle efficiencies and costs, but simple cyclones are planned for first-generation PFB/CC pilot and demonstration plants.

  2. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, Charles D.; Petersen, James N.; Davison, Brian H.

    1996-01-01

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, as larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor.

  3. Bifurcation analysis of bubble dynamics in fluidized beds

    SciTech Connect

    Blomgren, Peter; Palacios, Antonio; Zhu, Bing; Daw, C Stuart; FINNEY, Charles E A; Halow, John; Pannala, Sreekanth

    2007-01-01

    We use a low-dimensional, agent-based bubble model to study the changes in the global dynamics of fluidized beds in response to changes in the frequency of the rising bubbles. The computationally based bifurcation analysis shows that at low frequencies, the global dynamics is attracted towards a fixed point since the bubbles interact very little with one another. As the frequency of injection increases, however, the global dynamics undergoes a series of bifurcations to new behaviors that include highly periodic orbits, chaotic attractors, and intermittent behavior between periodic orbits and chaotic sets. Using methods from time-series analysis, we are able to approximate nonlinear models that allow for long-term predictions and the possibility of developing control algorithms.

  4. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, C.D.; Petersen, J.N.; Davison, B.H.

    1996-07-09

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, and larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. 8 figs.

  5. A fluidized-bed continuous bioreactor for lactic acid production

    SciTech Connect

    Andrews, G.F.; Fonta, J.P.

    1988-05-01

    A laboratory bioreactor consists of a fluidized bed of monosized activated carbon coated with a biofilm of the homolactic fermentative organism Streptococcus thermophilus. Biofilm growth moves the carbon through the bed, and adsorption of substrate and product at the bottom and top of the bed respectively reduces their inhibitory effects on the organism. Theory shows that high reactor productivity and rapid recirculation of carbon through the bed require a biofilm thickness of 25 to 45% of the carbon particle radius on particles fed into the base of the bed. This could not be achieved in practice due to the fragility of the biofilm. Product concentration was higher than expected from measurements of product inhibition, possibly because it is the undissociated form of the acid that both inhibits metabolism and adsorbs on the activated carbon. The observed productivity of 12 gm/1 hr could be greatly increased by ph control. 13 refs., 7 figs., 2 tabs.

  6. Oil shale loss from a laboratory fluidized bed

    SciTech Connect

    Taylor, R.W.; Beavers, P.L. )

    1989-01-01

    The rate of loss of dust from a laboratory-scale fluidized bed of Greenriver oil shale has been measured. The rate of loss of dust form raw shale in the bed was approximately 1%/min for the first few minutes and then decreased. The loss rate for retorted or burnt shale was 5 to 10 times higher. The rates for retorted and burned shale were nearly the same. The time required for a 10 wt% loss of mass was approximately 3 min for processed shale and 1 hour for raw shale. Particles left in the bed during fluidization lost sharp corners, but kept the original elongation. Dust lost by the bed has a very wide range of sizes and demonstrated a strong bimodal distribution of sizes. The bimodal distribution of particles is interpreted as resulting from two mechanisms of dust generation; fracture and wear.

  7. A fluidized bed process for electron sterilization of powders

    NASA Astrophysics Data System (ADS)

    Nablo, Sam V.; Wood, James C.; Desrosiers, Marc F.; Nagy, Vitaly Yu.

    1998-06-01

    A small capacity (100 g.s -1) pilot system is described for presentation of powders and fine aggregates at high velocity, to an electron beam. Electron beam dose rate is continuously monitored in real time, while the thickness of the fluidized bed used to pneumatically transport the product can be monitored and controlled using beta-gauge techniques. Using electron paramagnetic resonance (EPR) techniques, alanine power mixed with the product is used for precise determination of dose delivered to the powder stream. Thin film dosimeters transported in the bed are also used for dose determination. Results with a variety of products are presented using both dose rate and velocity as the independent variables. Lethality data for the bioburdens present in several powdered foodstuffs are discussed.

  8. Pressurized fluidized-bed hydroretorting of eastern oil shales

    SciTech Connect

    Lau, F.S.; Mensinger, M.C.; Roberts, M.J.; Rue, D.M.

    1991-12-01

    The overall objective of this project is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following tasks: Testing of Process Improvement Concepts; Beneficiation Research; Operation of PFH on Beneficiated Shale; Environmental Data and Mitigation Analyses; Sample Procurement, Preparation, and Characterization; and Project Management and Reporting. Accomplishments for this period for these tasks are presented.

  9. Computational Fluid Dynamics Simulation of Fluidized Bed Polymerization Reactors

    SciTech Connect

    Fan, Rong

    2006-01-01

    Fluidized beds (FB) reactors are widely used in the polymerization industry due to their superior heat- and mass-transfer characteristics. Nevertheless, problems associated with local overheating of polymer particles and excessive agglomeration leading to FB reactors defluidization still persist and limit the range of operating temperatures that can be safely achieved in plant-scale reactors. Many people have been worked on the modeling of FB polymerization reactors, and quite a few models are available in the open literature, such as the well-mixed model developed by McAuley, Talbot, and Harris (1994), the constant bubble size model (Choi and Ray, 1985) and the heterogeneous three phase model (Fernandes and Lona, 2002). Most these research works focus on the kinetic aspects, but from industrial viewpoint, the behavior of FB reactors should be modeled by considering the particle and fluid dynamics in the reactor. Computational fluid dynamics (CFD) is a powerful tool for understanding the effect of fluid dynamics on chemical reactor performance. For single-phase flows, CFD models for turbulent reacting flows are now well understood and routinely applied to investigate complex flows with detailed chemistry. For multiphase flows, the state-of-the-art in CFD models is changing rapidly and it is now possible to predict reasonably well the flow characteristics of gas-solid FB reactors with mono-dispersed, non-cohesive solids. This thesis is organized into seven chapters. In Chapter 2, an overview of fluidized bed polymerization reactors is given, and a simplified two-site kinetic mechanism are discussed. Some basic theories used in our work are given in detail in Chapter 3. First, the governing equations and other constitutive equations for the multi-fluid model are summarized, and the kinetic theory for describing the solid stress tensor is discussed. The detailed derivation of DQMOM for the population balance equation is given as the second section. In this section

  10. Heat transfer characteristics of the fluidized bed through the annulus

    NASA Astrophysics Data System (ADS)

    Shedid, Mohamed H.; Hassan, M. A. M.

    2016-09-01

    The annular fluidized bed can be regarded as a promising technique for waste heat recovery applications. This study investigates on the determination of steady state values of the average heat transfer on the surface of the inner tube under different operating conditions that include: (1) input heat flux ranging from 557 to 1671 W/m2, (2) superficial air velocity ranging between 0.12 and 0.36 m/s, (3) initial bed height ranging from 25 to 55 cm, (4) ratio of the inner to the outer diameters ranging from 1/6 to 1/2 and Kaolin particle diameters ranging between 282 and 550 µm. The average values of the heat transfer coefficient along the inner tube (consisting of the fluidized and free board sections) are also deduced. An empirical correlation for calculating the Nusselt number is obtained for the given parameters and ranges.

  11. Design and Application of Novel Horizontal Circulating Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Lit, Q. H.; Zhang, Y. G.; Meng, A. H.

    The vertical circulating fluidized bed (CFB) boiler has been found wide application in power generation and tends to be enlarged in capacity. Because CFB is one of environment friendly and high efficiency combustion technologies, the CFB boiler has also been expected to be used in the industrial area, such as textile mill, region heating, brewery, seed drying and so on. However, the necessary height of furnace is hard to be implemented for CFB with especially small capacity. Thereby, a novel horizontal circulating fluidized bed boiler has been proposed and developed. The horizontal CFB is composed of primary combustion chamber, secondary combustion chamber, burnout chamber, cyclone, loop seal, heat recovery area. The primary combustion chamber is a riser like as that in vertical CFB, and the secondary combustion chamber is a downward passage that is a natural extension of the primary riser, which can reduce the overall height of the boiler. In some extent, the burnout chamber is also the extension of primary riser. The capacity of horizontal CFB is about 4.2-24.5MWth (6-35t/h) steam output or equivalent hot water supply. The hot water boiler of 7MWth and steam boilers of 4.2MWth (6t/h) and 10.5MWth (15t/h) are all designed and working well now. The three units of hot water horizontal CFB boiler were erected in the Neimenggu Autonomous Region, Huhehaote city for region heating. The three units of steam horizontal CFB has been installed in Yunnan, Jiang Xi and Guangdong provinces, respectively. The basic principle for horizontal CFB and experiences for designing and operating are presented in this paper. Some discussions are also given to demonstrate the promising future of horizontal CFB.

  12. Thermofluid effect on energy storage in fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Mahfoudi, Nadjiba; El Ganaoui, Mohammed; Moummi, Abdelhafid

    2016-05-01

    The development of innovative systems of heat storage is imperative to improve the efficiency of the existing systems used in the thermal solar energy applications. Several techniques were developed and realized in this context. The technology of the sand fluidized bed (sandTES) offers a promising alternative to the current state-of-the-art of the heat storage systems, such as fixed bed using a storage materials, as sand, ceramic, and stones, etc. Indeed, the use of the fluidization technique allows an effective heat transfer to the solid particles. With the sand, an important capacity of storage is obtained by an economic and ecological material [N. Mahfoudi, A. Moummi, M. El Ganaoui, Appl. Mech. Mater. 621, 214 (2014); N. Mahfoudi, A. Khachkouch, A. Moummi B. Benhaoua, M. El Ganaoui, Mech. Ind. 16, 411 (2015); N. Mahfoudi, A. Moummi, M. El Ganaoui, F. Mnasri, K.M. Aboudou, 3e Colloque internationale Francophone d"énergétique et mécanique, Comores, 2014, p. 91]. This paper presents a CFD simulation of the hydrodynamics and the thermal transient behavior of a fluidized bed reactor of sand, to determine the characteristics of storage. The simulation shows a symmetry breaking that occurs and gave way to chaotic transient generation of bubble formation after 3 s. Furthermore, the predicted average temperature of the solid phase (sand) increases gradually versus the time with a gain of 1 °C in an interval of 10 s. Contribution to the topical issue "Materials for Energy Harvesting, Conversion and Storage (ICOME 2015) - Elected submissions", edited by Jean-Michel Nunzi, Rachid Bennacer and Mohammed El Ganaoui

  13. Linear system identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, R; Woerner, B D; Ludlow, J C; Shadle, L J; Boyle, E J

    2009-02-01

    Knowledge of the solids circulation rate (SCR) is essential to the control and improved performance of a circulating fluidized bed system. In the present work, the noise model is derived using the prediction error method considering process and measurement noises acting on the cold flow circulating fluidized bed (CFCFB) with a cork particulate material. The outputs of the initial model are the total pressure drop across the riser, the pressure drop across the crossover, the pressure drop across the primary cyclone, the total pressure drop across the stand-pipe, the pressure drop across the loop seal, and the SCR. The stochastic estimate of SCR is determined from the noise model using the stochastic pressure drop estimates. The deterministic estimate is obtained through the inputs taken as move air flow, riser aeration, and loop seal fluidization air that are all independent variables of the given setup and under the control of the user. The theory has been developed to convert a complete blackbox model to a grey box model through the output-to-state transformation such that both the models of the CFCFB consists of all these output variables as the states of the system, and only pressure drops across the system as the output measurements. Thus, the final models do not include any fictitious terms and they are defined only in terms of physical parameters of the given system. Both components of SCR are separately analysed. The combined SCR response of both the noise model and deterministic model is compared with the validation data set of this state variable in terms of modelfit, and the results are shown.

  14. CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY

    SciTech Connect

    Zhen Fan

    2006-05-30

    Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

  15. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, February 1-July 31, 1982

    SciTech Connect

    Cole, W. E.; DeSaro, R.; Griffith, J.; Joshi, C.

    1982-08-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  16. Three-dimensional hydrodynamic and erosion modeling of fluidized beds using kinetic theory

    SciTech Connect

    Ding, J.; Lyczkowski, R.W. ); Burge, S.W. . Research Center)

    1992-05-01

    Three-dimensional hydrodynamic models for gas-solids flow are developed and used to compute bubble and solids motion in rectangular fluidized beds. Our computed results demonstrate the significance and necessity for three-dimensional models of hydrodynamics and erosion in fluidized-bed combustors. A kinetic theory model for erosion using Finnie's single-particle ductile erosion model was used to compute erosion in a rectangular fluidized bed containing a single tube. Comparison of two-dimensional and three-dimensional computed hydrodynamics, erosion rates, and patterns clearly show the superiority of three-dimensional modeling.

  17. Three-dimensional hydrodynamic and erosion modeling of fluidized beds using kinetic theory

    SciTech Connect

    Ding, J.; Lyczkowski, R.W.; Burge, S.W.

    1992-05-01

    Three-dimensional hydrodynamic models for gas-solids flow are developed and used to compute bubble and solids motion in rectangular fluidized beds. Our computed results demonstrate the significance and necessity for three-dimensional models of hydrodynamics and erosion in fluidized-bed combustors. A kinetic theory model for erosion using Finnie`s single-particle ductile erosion model was used to compute erosion in a rectangular fluidized bed containing a single tube. Comparison of two-dimensional and three-dimensional computed hydrodynamics, erosion rates, and patterns clearly show the superiority of three-dimensional modeling.

  18. Gas turbine blade materials' corrosion in the effluent from a pressurized fluidized bed combustor

    SciTech Connect

    Mc Carron, R.L.; Brobst, R.P.

    1984-06-01

    Two nominally 200-hour tests were conducted in the General Electric Company's Pressurized Fluidized Bed (PFB) Coal Combustion facility in Malta, NY. The purpose of the tests was to evaluate the influence of bed operating temperature and dolomite composition on the degradation of gas turbine vane and blade base alloys and protective coating/cladding systems in the effluent from a PFB. Operating conditions were as follows: 1710/sup 0/-1770/sup 0/F (932/sup 0/C-966/sup 0/C) bed temperature and Pfizer dolomite (0.1 wt% sodium plus potassium), and 1630/sup 0/-1690/sup 0/F (888/sup 0/-921/sup 0/C) bed temperature and Tymochtee dolomite (0.9 wt% sodium plus potassium). Brookville seam coal with 4.5 wt% sulfur, 0.3 wt% alkali, and 0.17 wt% chlorine was used in both tests. Bare nickel and cobalt-base vane and blade alloys were susceptible to hot corrosion over the entire temperature range investigated, 1100/sup 0/1600/sup 0/F (593/sup 0/-871/sup 0/C). CoCrAlY and FeCrAlY overlay coatings showed good corrosion resistance at temperatures above 1450/sup 0/F, but were susceptible to pitting attack at lower temperatures. A platinum-aluminide diffusion coating showed excellent corrosion resistance at all temperatures.

  19. Fine and ultrafine particles generated during fluidized bed combustion of different solid fuels

    SciTech Connect

    Urciuolo, M.; Barone, A.; D'Alessio, A.; Chirone, R.

    2008-12-15

    The paper reports an experimental study carried out with a 110-mm ID fluidized bed combustor focused on the characterization of particulates formation/emission during combustion of coal and non-fossil solid fuels. Fuels included: a bituminous coal, a commercial predried and granulated sludge (GS), a refuse-derived fuel (RDF), and a biomass waste (pine seed shells). Stationary combustion experiments were carried out analyzing the fate of fuel ashes. Fly ashes collected at the combustor exhaust were characterized both in terms of particle size distribution and chemical composition, with respect to both trace and major elements. Tapping-Mode Atomic Force Microscopy (TM-AFM) technique and high-efficiency cyclone-type collector devices were used to characterize the size and morphology of the nanometric-and micronic-size fractions of fly ash emitted at the exhaust respectively. Results showed that during the combustion process: I) the size of the nanometric fraction ranges between 2 and 65 nm; ii) depending on the fuel tested, combustion-assisted attrition or the production of the primary ash particles originally present in the fuel particles, are responsible of fine particle generation. The amount in the fly ash of inorganic compounds is larger for the waste-derived fuels, reflecting the large inherent content of these compounds in the parent fuels.

  20. Engineering systems analysis of pressurized fluidized-bed-combustion power systems

    SciTech Connect

    Graves, R.L.; Griffin, F.P.; Lackey, M.E.

    1982-04-01

    This effort was conducted to provde supporting data for the research and development program on pressurized fluidized bed combustor (PFBC) systems being continued under the auspices of the Office of Coal Utilization of DOE. This report deals with the first phase of the effort, designated Task 1, which was scoped to be a somewhat broad review of PFBC technology and an analysis to determine its potential and sensitivity to key development needs. Background information pertaining to the application of PFBC to the market for coal-fired technology is included. The status of development is reviewed and the deficiencies in data are identified. Responses to a survey of PFBC developers are reviewed with emphasis on the high risk areas of the PFBC concept. Some of these problems are: uncertainty of life of gas turbine components; lack of demonstration of load following; and hot solids handling. Some high risk areas, such as the gas cleanup or gas turbine systems, can be relieved by reducing the severity of design conditions such as the turbine inlet temperature. Alternate turbine designs or plant configurations are also possible solutions. Analyses were performed to determine whether the advantages held by PFBC systems in cost, efficiency, and emissions would be nullified by measures taken to reduce risk. In general, the results showed that the attractive features of the PFBC could be preserved.

  1. Characteristics of high quality sorbent for fluidized bed combustion and problems of maintaining uniform reactivity

    SciTech Connect

    Bain, R.J. . Dept. of Geology)

    1993-03-01

    Fluidized bed combustion of coal is considered one of the more promising clean coal technologies for the future. While much research has gone into the design and operation of FBC units, there is little concern for what characterizes a high quality sorbent and the source of such a sorbent. Carbonate rocks, limestone and dolomite, have been tested extensively as sorbents and primarily two rock characteristics appear to significantly control reactivity: composition and texture. Calcium carbonate is more reactive than magnesium carbonate where all other rock characteristics are the same. In considering texture, highest reactivity is measured for carbonate rocks which consist of homogeneous, euhedral crystals ranging in size from .05 to .2 mm and which possess uniform intercrystalline porosity. The most reactive material possesses both high calcium content, uniform microcrystalline texture and intercrystalline porosity, however, such material is not very abundant in nature and is not locally available to midcontinent facilities. Sucrosic dolomite, which possesses uniform microcrystalline texture and intercrystalline porosity has high rank reactivity. While this rock is quite common, it occurs as beds, generally less than twenty feet thick, interlayered with less reactive dolomite types. Therefore, without selective quarrying methods, production of sorbent with uniformly high reactivity will be impossible.

  2. Solids circulation around a jet in a fluidized bed gasifier. Final technical report, September 1, 1978-September 30, 1980

    SciTech Connect

    Gidaspow, D.; Ettehadieh, B.; Lin, C.; Goyal, A.; Lyczkowski, R.W.

    1980-01-01

    The object of this investigation was to develop an experimentally verified hydrodynamic model to predict solids circulation around a jet in a fluidized bed gasifier. Hydrodynamic models of fluidization use the principles of conservation of mass, momentum and energy. To account for unequal velocities of solid and fluid phases, separate phase momentum balances are developed. Other fluid bed models used in the scale-up of gasifiers do not employ the principles of conservation of momentum. Therefore, these models cannot predict fluid and particle motion. In such models solids mixing is described by means of empirical transfer coefficients. A two dimensional unsteady state computer code was developed to give gas and solid velocities, void fractions and pressure in a fluid bed with a jet. The growth, propagation and collapse of bubbles was calculated. Time-averaged void fractions were calculated that showed an agreement with void fractions measured with a gamma ray densitometer. Calculated gas and solid velocities in the jet appeared to be reasonable. Pressure and void oscillations also appear to be reasonable. A simple analytical formula for the rate of solids circulation was developed from the equations of change. It agrees with Westinghouse fluidization data in a bed with a draft tube. One dimensional hydrodynamic models were applied to modeling of entrained-flow coal gasification reactors and compared with data. Further development of the hydrodynamic models should make the scale-up and simulation of fluidized bed reactors a reality.

  3. A Study of the Influence of Numerical Diffusion on Gas-Solid Flow Predictions in Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Ghandriz, Ronak; Sheikhi, Reza

    2015-11-01

    In this work, an investigation is made of the influence of numerical diffusion on the accuracy of gas-solid flow predictions in fluidized beds. This is an important issue particularly in bubbling fluidized beds since numerical error greatly affects the dynamics of bubbles and their associated mixing process. A bed of coal (classified as Geldart A) is considered which becomes fluidized as the velocity of nitrogen stream into the reactor is gradually increased. The fluidization process is simulated using various numerical schemes as well as grid resolutions. Simulations involve Eulerian-Eulerian two-phase flow modeling approach and results are compared with experimental data. It is shown that higher order schemes equipped with flux limiter give favorable prediction of bubble and particle dynamics and hence, the mixing process within the reactor. The excessive numerical diffusion associated with lower order schemes results in unrealistic prediction of bubble shapes and bed height. Comparison is also made of computational efficiency of various schemes. It is shown that the Monotonized Central scheme with down wind factor results in the shortest simulation time because of its efficient parallelization on distributed memory platforms.

  4. Affinity separation in magnetically stabilized fluidized beds: synthesis and performance of packing materials

    SciTech Connect

    Lochmueller, C.H.; Wigman, L.S.

    1987-11-01

    A magnetically stabilized fluidized-bed separator designed to test the use of pellicular, ferromagnetic affinity chromatography packing materials has been developed. A wire wound solenoid was used to produce the magnetic field. The ferromagnetic packing material is comprised of a magnetite-containing, polyurethane gel coated onto polystyrene beads. The gel contains free carboxyl groups. These were carbodiimide-coupled to soy trypsin inhibitor and the material used for trypsin purification. Narrow-band affinity chromatography was carried out in packed-bed, fluidized-bed, and magnetically stabilized, fluidized-bed separators. Pressure drop, capacity, dilution, and peak asymmetry were evaluated for each type of separator. The three types provide comparable efficiency but the fluidized separators exhibit a much lower pressure drop. As might be expected, fluidized-bed separators perform well for affinity chromatography (large k') but poorly for size exclusion chromatography.

  5. A fluidized bed selective emitter system driven by a non-premixed burner

    NASA Astrophysics Data System (ADS)

    Ortabasi, U.; Lund, K. O.; Seshadri, K.

    1996-02-01

    One of the key priorities in the development of Thermophotovoltaic power technology is a highly efficient heat-source/emitter system that is robust and stable. This paper describes a tightly coupled burner/selective emitter combination that integrates two novel concepts that are now under development: A fluidized bed emitter that consists of hollow, submillimeter spheres as the sources of radiant energy and a non-premixed, self regulating burner. The rationale behind the proposed system is to combine the unique intrinsic features of both concepts to provide the TPV community with an enabling technology. The fluidized bed provides excellent heat transfer, temperature uniformity, high radiant power density, reduced substrate and combustion background, robustness, thermal shock resistance, minimal contamination, and long operational life. The paper discusses a fluidized bed system that consists of selectively emitting, hollow Ho-YAG spheres with 500 micron diameter and 10-100 micron shell thickness operating at 1500 K. Key issues related to heat transfer and radiation transport in the fluidized bed are analyzed. The collective emitter efficiency and power density of a fluidized bed are discussed. The non-premixed burner achieves very high temperatures, has a low emission in toxic byproducts, provides self regulating stability, eliminates flashback hazards, and is operable with hydrogen. The paper concludes with a description of a complete fluidized bed TPV system including an elliptic/parabolic transfer optics and a photovoltaic cavity converter that boosts the flux density received by the photovoltaic cells.

  6. Hydrogen production with immobilized sewage sludge in three-phase fluidized-bed bioreactors.

    PubMed

    Wu, Shu-Yii; Lin, Chi-Num; Chang, Jo-Shu

    2003-01-01

    Municipal sewage sludge was immobilized with a modified alginate gel entrapment method, and the immobilized cells were used to produce hydrogen gas in a three-phase fluidized bed. The hydrogen-producing fluidized beds were operated at different liquid velocity (U(0)) and hydraulic retention time (HRT). The results show that in response to operating liquid velocities, the fluidized-bed system had three flow regimes, namely, plug flow, slug flow, and free bubbling. Pressure fluctuation analysis was used to analyze the hydrodynamic properties in this three-phase fluidized bed when it was under a steady-state production of biogas. With a steady-state biogas production rate (U(g)) of 0.196 mL/s/L, a transition state occurred at a liquid velocity (U(0)) of 0.85 cm/s. As U(0) < 0.85 cm/s, the system was basically a nonhomogeneous fluidized bed, whereas the bed became homogeneous when U(0) was higher than 0.85 cm/s. The fluidized bed can be stably carried out at high loading rates (HRT as low as 2 h). Hydrogen fermentation results show that the maximal hydrogen production rate was 0.93 L/h/L and the best yield (Y(H)2(/sucrose)) was 2.67 mol H(2)/mol sucrose.

  7. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  8. Pressurized fluidized-bed hydroretorting of Eastern oil shales

    SciTech Connect

    Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S.

    1992-09-01

    The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation and upgrading, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following active tasks: Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 6. environmental data and mitigation analyses; Task 8. project management and reporting; and Task 9. information required for the National Environmental Policy Act. In order to accomplish all of the program objectives, the Institute of Gas Technology (IGT), the prime contractor, is working with four other institutions: The University of Alabama/Mineral Resources Institute (MRI), the University of Alabama College of Engineering (UA), University of Kentucky Center for Applied Energy Research (UK-CAER), and Tennessee Technological University (TTU). This report presents the work performed during the program quarter from June 1, 1992 through August 31, 1992.

  9. Feasibility study on pliant media drying using fluidized bed dryer

    NASA Astrophysics Data System (ADS)

    Zakaria, J. H.; Zaid, M. H. H. M.; Batcha, M. F. M.; Asmuin, N.

    2015-09-01

    The usage of pliant media for blasting in surface preparation has gained substantial interest in various industries, particularly oil and gas. Being a clean technology, this relatively new method of surface preparation has become an alternative to conventional abrasive blasting technique which lowers fugitive emissions from blasting process and hence lowering risk to workers in the industry. Despite proven to be effective and cost efficient, the usage of pliant media in tropical climate poses a new challenge due to the torrential rain in the monsoon season. During rainy and wet conditions, the pliant media was literally soaked and the recovery rate of the pliant media for a continuous blasting becomes retarded. A viable technique for drying of this pliant media has then become imperative. The present study proposes to dry water laden pliant media in a Swirling Fluidized Bed Dryer (SFBD). In this preliminary study, three bed loadings of 1.7, 2.0 and 2.3 kg of pliant media was dried in the SfBd at 80°C, 90°C and 100°C. The experimental works revealed that the SFBD has shown excellent potential to dry the pliant media with a relatively short drying time. The behaviour of moisture ratio and drying rate against time are discussed. The findings conclude that the SFBD is a feasible technique for wet pliant media drying and can be extended for continuous processing system.

  10. Circulating fluidized-bed boiler makes inroads for waste recycling

    SciTech Connect

    1995-09-01

    Circulating fluidized-bed (CFB) boilers have ben used for years in Scandinavia to burn refuse-derived fuel (RDF). Now, Foster Wheeler Power Systems, Inc., (Clinton, N.J.) is bringing the technology to the US. Touted as the world`s largest waste-to-energy plant to use CFB technology, the Robbins (III.) Resource Recovery Facility will have the capacity to process 1,600 tons/d of municipal solid waste (MSW) when it begins operation in early 1997. The facility will have two materials-separation and RDF-processing trains, each with dual trommel screens, magnetic and eddy current separators, and shredders. About 25% of the incoming MSW will be sorted and removed for recycling, while 75% of it will be turned into fuel, with a heat value of roughly 6,170 btu/lb. Once burned in the twin CFB boilers the resulting steam will be routed through a single turbine generator to produce 50,000 mW of electric power.

  11. Pneumatic jet-control valve for dual circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Jiang, Haibo; Dong, Pengfei; Zhu, Zhiping; Wang, Kun; Zhang, Yukui; Lu, Qinggang

    2015-11-01

    With the rapid development of circulating fluidized bed (CFB) technology in different fields, the disadvantages of conventional non-mechanical valves are becoming more apparent, and they are not suitable to be used in complex CFB systems. In this paper, a novel non-mechanical valve named the jet-control valve is presented which can avoid the fluidization of solid particles. The feasibility and performance characteristics of the new valve are investigated with a cold-model dual CFB. The results show that compared with the conventional non-mechanical valve, the jet-control valve can transfer solid particles steadily over a larger range, prevent artesian flow, and improve the leakage characteristics. The effects of the operating parameters and structural parameters on the minimum aeration velocity, solid flow rate, and maximum solid flow rate are studied. A two-valve model is proposed to explain the transport capacity of the valve for one jet pipe. A semi-theoretical expression is obtained based on the experimental data with a maximum deviation of 30% providing useful guide for scaling-up the design.

  12. Sulfide oxidation in fluidized bed bioreactor using nylon support material.

    PubMed

    Midha, Varsha; Jha, M K; Dey, Apurba

    2012-01-01

    A continuous fluidized bed bioreactor (FBBR) with nylon support particles was used to treat synthetic sulfide wastewater at different hydraulic retention time of 25, 50 and 75 min and upflow velocity of 14, 17 and 20 m/hr. The effects of upflow velocity, hydraulic retention time and reactor operation time on sulfide oxidation rate were studied using statistical model. Mixed culture obtained from the activated sludge, taken from tannery effluent treatment plant, was used as a source for microorganisms. The diameter and density of the nylon particles were 2-3 mm and 1140 kg/m3, respectively. Experiments were carried out in the reactor at a temperature of (30 +/- 2) degrees C, at a fixed bed height of 16 cm after the formation of biofilm on the surface of support particles. Biofilm thickness reached (42 +/- 3) microm after 15 days from reactor start-up. The sulfide oxidation, sulfate and sulfur formation is examined at all hydraulic retention times and upflow velocities. The results indicated that almost 90%-92% sulfide oxidation was achieved at all hydraulic retention times. Statistical model could explain 94% of the variability and analysis of variance showed that upflow velocity and hydraulic retention time slightly affected the sulfide oxidation rate. The highest sulfide oxidation of 92% with 70% sulfur was obtained at hydraulic retention time of 75 min and upflow velocity of 14 m/hr.

  13. Capacitance-level/density monitor for fluidized-bed combustor

    DOEpatents

    Fasching, George E.; Utt, Carroll E.

    1982-01-01

    A multiple segment three-terminal type capacitance probe with segment selection, capacitance detection and compensation circuitry and read-out control for level/density measurements in a fluidized-bed vessel is provided. The probe is driven at a high excitation frequency of up to 50 kHz to sense quadrature (capacitive) current related to probe/vessel capacitance while being relatively insensitive to the resistance current component. Compensation circuitry is provided for generating a negative current of equal magnitude to cancel out only the resistive component current. Clock-operated control circuitry separately selects the probe segments in a predetermined order for detecting and storing this capacitance measurement. The selected segment acts as a guarded electrode and is connected to the read-out circuitry while all unselected segments are connected to the probe body, which together form the probe guard electrode. The selected probe segment capacitance component signal is directed to a corresponding segment channel sample and hold circuit dedicated to that segment to store the signal derived from that segment. This provides parallel outputs for display, computer input, etc., for the detected capacitance values. The rate of segment sampling may be varied to either monitor the dynamic density profile of the bed (high sampling rate) or monitor average bed characteristics (slower sampling rate).

  14. Fluidized bed layer-by-layer microcapsule formation.

    PubMed

    Richardson, Joseph J; Teng, Darwin; Björnmalm, Mattias; Gunawan, Sylvia T; Guo, Junling; Cui, Jiwei; Franks, George V; Caruso, Frank

    2014-08-26

    Polymer microcapsules can be used as bioreactors and artificial cells; however, preparation methods for cell-like microcapsules are typically time-consuming, low yielding, and/or involve custom microfluidics. Here, we introduce a rapid (∼30 min per batch, eight layers), scalable (up to 500 mg of templates), and efficient (98% yield) microcapsule preparation technique utilizing a fluidized bed for the layer-by-layer (LbL) assembly of polymers, and we investigate the parameters that govern the formation of robust capsules. Fluidization in water was possible for particles of comparable diameter to mammalian cells (>5 μm), with the experimental flow rates necessary for fluidization matching well with the theoretical values. Important variables for polymer film deposition and capsule formation were the concentration of polymer solution and the molecular weight of the polymer, while the volume of the polymer solution had a negligible impact. In combination, increasing the polymer molecular weight and polymer solution concentration resulted in improved film deposition and the formation of robust microcapsules. The resultant polymer microcapsules had a thickness of ∼5.5 nm per bilayer, which is in close agreement with conventionally prepared (quiescent (nonflow) adsorption/centrifugation/wash) LbL capsules. The technique reported herein provides a new way to rapidly generate microcapsules (approximately 8 times quicker than the conventional means), while being also amenable to scale-up and mass production. PMID:25113552

  15. Inductive classification of operating data from a fluidized bed calciner

    SciTech Connect

    O`Brien, B H

    1990-05-30

    A process flowsheet expert system for a fluidized bed calciner which solidifies high-level radioactive liquid waste was developed from pilot-plant data using a commercial, inductive classification program. After initial classification of the data, the resulting rules were inspected and adjusted to match existing knowledge of process chemistry. The final expert system predicts performance of process flowsheets based upon the chemical composition of the calciner feed and has been successfully used to identify potential operational problems prior to calciner pilot-plant testing of new flowsheets and to provide starting parameters for pilot-plant tests. By using inductive classification techniques to develop the initial rules from the calciner pilot-plant data and using existing process knowledge to verify the accuracy of these rules, an effective expert system was developed with a minimum amount of effort. This method may be applied for developing expert systems for other processes where numerous operating data are available and only general process chemistry effects are known.

  16. Combustion of oil palm solid wastes in fluidized bed combustor

    SciTech Connect

    Shamsuddin, A.H.; Sopian, K.

    1995-12-31

    The palm oil industry of Malaysia is the largest in the world producing about 55% of the world production. The industry has approximately 270 mills throughout the country with processing sizes ranging from 10 tonnes/hour to 120 tonnes/hour. All mills produce solid wastes, about 50% of the fresh fruit bunches in terms of weight. The solid wastes produced are in the form of empty fruit bunches, fibers and shells. These wastes have high energy value, ranging from 14 to 18 MJ/kg. The industry is currently self-sufficient in terms of energy. Fibers and shell wastes are being used as boiler fuel to raise steam for electrical power production and process steam. However, the combustion technology currently being employed is obsolete with low efficiency and polluting. A fluidized bed combustor pilot plant is designed and constructed at Combustion Research Laboratory, Universiti Kebangsaan Malaysia. The combustor is made up of 600 mm {times} 900 mm rectangular bed filled with sand up to 400 mm height, static. A bank of heat transfer tubes is imbedded in the bed, designed to absorb 50% of heat released by the fuel in the bed. The remaining heat is transferred in tubes placed on the wall of the freeboard area. Experimental studies were carried out in the pilot plant using palm oil solid wastes. The combustion temperatures were maintained in the range 800--900 C. The performance of the combustor was evaluated in terms of combustion and boiler efficiencies and flue gas emissions monitored.

  17. Oil shale loss from a laboratory fluidized bed

    SciTech Connect

    Taylor, R.W.; Beavers, P.L.

    1989-03-01

    The rate of loss of dust from a laboratory scale fluidized bed of Green River oil shale has been measured. The rate of loss of dust from raw shale in the bed was approximately 1%/min for the first few minutes, and then decreased. The loss rate for retorted or burnt shale was 5 to 10 times higher. The rate for retorted and burned shale were nearly the same. The time required for a 10 wt% loss of mass was approximately 3 min for processed shale and 1 hour for raw shale. Particles left in the bed during fluidization lost sharp corners, but kept the original elongation. Dust lost by the bed has a very wide range of sizes, and demonstrated a strong bimodal distribution of sizes. The bimodal distribution of particles is interpreted as resulting from two mechanisms of dust generation: fracture and wear. Fracture of large particles sometimes produced fragments which were small enough to be blown out of the bed. These fragments were much larger than the individual mineral grains in the shale. The fracture mechanism was dominant in the case of raw shale. Dust in the smaller particle-size range was generated by wear. Wear was the dominant mechanisms in the case of burned shale, whereas, for retorted shale, nearly equal amounts of dust were generated by each mechanism. 13 refs., 8 figs., 6 tabs.

  18. DURABILITY TESTING OF FLUIDIZED BED STEAM REFORMER (FBSR) WASTE FORMS

    SciTech Connect

    Jantzen, C

    2006-01-06

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of high sodium aqueous radioactive wastes. The addition of clay and a catalyst as co-reactants converts high sodium aqueous low activity wastes (LAW) such as those existing at the Hanford and Idaho DOE sites to a granular ''mineralized'' waste form that may be made into a monolith form if necessary. Simulant Hanford and Idaho high sodium wastes were processed in a pilot scale FBSR at Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) facility in Idaho Falls, ID. Granular mineral waste forms were made from (1) a basic Hanford Envelope A low-activity waste (LAW) simulant and (2) an acidic INL simulant commonly referred to as sodium-bearing waste (SBW). The FBSR waste forms were characterized and the durability tested via ASTM C1285 (Product Consistency Test), the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP), and the Single Pass Flow Through (SPFT) test. The durability of the FBSR waste form products was tested in order to compare the measured durability to previous FBSR waste form testing on Hanford Envelope C waste forms that were made by THOR Treatment Technologies (TTT) and to compare the FBSR durability to vitreous LAW waste forms, specifically the Hanford low activity waste (LAW) glass known as the Low-activity Reference Material (LRM). The durability of the FBSR waste form is comparable to that of the LRM glass for the test responses studied.

  19. Treating exhaust gas from a pressurized fluidized bed reaction system

    SciTech Connect

    Isaksson, Juhani; Koskinen, Jari

    1995-01-01

    Hot gases from a pressurized fluidized bed reactor system are purified. Under superatmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a flitrate cake on the surface of the separator, and a reducing agent--such as an NO.sub.x reducing agent (like ammonia), is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1-20 cm/s) during passage of the gas through the filtrate cake while at superatmospheric pressure. Separation takes place within a distinct pressure vessel the interior of which is at a pressure of about 2-100 bar, and-introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine).

  20. Direct combustion of olive cake using fluidized bed combustor

    SciTech Connect

    Khraisha, Y.H.; Hamdan, M.A.; Qalalweh, H.S.

    1999-05-01

    A fluidized bed combustor of 0.146 m diameter and 1 m length was fabricated from stainless steel to burn olive cake. Initially, and in order to obtain fluidization, the system was operated under cold conditions using a sand with particle size in the range of 500 to 710 microns. The continuous combustion experiments were carried out under controlled conditions, such that the effects of bed temperature, olive cake feed rate, fluidization velocity, and particle size on combustion efficiency and flue gas composition were investigated. It was found that the combustion efficiency decreases with the bed temperature, fluidization velocity, and the feed rate, while it increases with the particle size used. Further, the gas products analysis carried out using a gas chromatography analyzer have shown a nonmeasured amount of SO{sub 2}, and small amounts of CO. Finally, the temperature distribution along the bed indicated that the temperature throughout the bed is fairly uniform, demonstrating a good mixing of reactants, which is important for efficient combustion.

  1. Bubbles trapped in a fluidized bed: Trajectories and contact area

    NASA Astrophysics Data System (ADS)

    Poryles, Raphaël; Vidal, Valérie; Varas, Germán

    2016-03-01

    This work investigates the dynamics of bubbles in a confined, immersed granular layer submitted to an ascending gas flow. In the stationary regime, a central fluidized zone of parabolic shape is observed, and the bubbles follow different dynamics: either the bubbles are initially formed outside the fluidized zone and do not exhibit any significant motion over the experimental time or they are located inside the fluidized bed, where they are entrained downwards and are, finally, captured by the central air channel. The dependence of the air volume trapped inside the fluidized zone, the bubble size, and the three-phase contact area on the gas injection flow rate and grain diameter are quantified. We find that the volume fraction of air trapped inside the fluidized region is roughly constant and of the order of 2%-3% when the gas flow rate and the grain size are varied. Contrary to intuition, the gas-liquid-solid contact area, normalized by the air injected into the system, decreases when the flow rate is increased, which may have significant importance in industrial applications.

  2. Fluid dynamics of the freeboard in a fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Verloop, Willem Cornelis

    1994-05-01

    The present study focuses on the fluid dynamics of the gas-particle freeboard flow, whereas a subsequent study will cover the chemistry. The objective of the present thesis is to increase the insight in the physical processes that govern the freeboard particle flow. Special attention has to be paid to the lateral transport of particles and the often observed phenomenon of a downflowing wall layer of solids, which has not been explained satisfactorily up to now. In order to achieve this, detailed experiments have to be performed which provide data on the local flow structure. In addition, the freeboard flow has to be modeled at least two-dimensionally, incorporating the essential physical processes. The resulting model of the freeboard flow should firstly be capable of predicting the local properties of both the gas flow and the particle flow. This prediction has to serve as a basis for the subsequent modeling of the freeboard chemistry. Secondly, the model should serve as a basis for studying the consequences of the scaling up a fluidized bed installation from lab scale to industrial size.

  3. Fluidized bed gasification of waste-derived fuels

    SciTech Connect

    Arena, Umberto; Zaccariello, Lucio; Mastellone, Maria Laura

    2010-07-15

    Five alternative waste-derived fuels obtained from municipal solid waste and different post-consumer packaging were fed in a pilot-scale bubbling fluidized bed gasifier, having a maximum feeding capacity of 100 kg/h. The experimental runs utilized beds of natural olivine, quartz sand or dolomite, fluidized by air, and were carried out under various values of equivalence ratio. The process resulted technically feasible with all the materials tested. The olivine, a neo-silicate of Fe and Mg with an olive-green colour, has proven to be a good candidate to act as a bed catalyst for tar removal during gasification of polyolefin plastic wastes. Thanks to its catalytic activity it is possible to obtain very high fractions of hydrogen in the syngas (between 20% and 30%), even using air as the gasifying agent, i.e. in the most favourable economical conditions and with the simplest plant and reactor configuration. The catalytic activity of olivine was instead reduced or completely inhibited when waste-derived fuels from municipal solid wastes and aggregates of different post-consumer plastic packagings were fed. Anyhow, these materials have given acceptable performance, yielding a syngas of sufficient quality for energy applications after an adequate downstream cleaning.

  4. Product quality multi-objective optimization of fluidized bed dryers

    SciTech Connect

    Krokida, M.K.; Kiranoudis, C.T.

    2000-01-01

    Design of fluidized bed dryers constitutes a mathematical programming problem involving the evaluation of appropriate structural and operational process variables so that total annual plant cost involved is optimized. The increasing need for dehydrated products of the highest quality, imposes the development of new criteria that, together with cost, determine the design rules for drying processes. Quality of dehydrated products is a complex resultant of properties characterizing the final products, where the most important one is color. Color is determined as a three-parameter resultant, whose values for products undergone drying should deviate from the corresponding ones of natural products, as little as possible. In this case, product quality dryer design is a complex multi-objective optimization problem, involving the color deviation vector as an objective function and as constraints the ones deriving from the process mathematical model. The mathematical model of the dryer was developed and the fundamental color deterioration laws were determined for the drying process. Non-preference multi-criteria optimization methods were used and the Pareto-optimal set of efficient solutions was evaluated. An example covering the drying of sliced potato was included to demonstrate the performance of the design procedure, as well as the effectiveness of the proposed approach.

  5. Fluidized bed layer-by-layer microcapsule formation.

    PubMed

    Richardson, Joseph J; Teng, Darwin; Björnmalm, Mattias; Gunawan, Sylvia T; Guo, Junling; Cui, Jiwei; Franks, George V; Caruso, Frank

    2014-08-26

    Polymer microcapsules can be used as bioreactors and artificial cells; however, preparation methods for cell-like microcapsules are typically time-consuming, low yielding, and/or involve custom microfluidics. Here, we introduce a rapid (∼30 min per batch, eight layers), scalable (up to 500 mg of templates), and efficient (98% yield) microcapsule preparation technique utilizing a fluidized bed for the layer-by-layer (LbL) assembly of polymers, and we investigate the parameters that govern the formation of robust capsules. Fluidization in water was possible for particles of comparable diameter to mammalian cells (>5 μm), with the experimental flow rates necessary for fluidization matching well with the theoretical values. Important variables for polymer film deposition and capsule formation were the concentration of polymer solution and the molecular weight of the polymer, while the volume of the polymer solution had a negligible impact. In combination, increasing the polymer molecular weight and polymer solution concentration resulted in improved film deposition and the formation of robust microcapsules. The resultant polymer microcapsules had a thickness of ∼5.5 nm per bilayer, which is in close agreement with conventionally prepared (quiescent (nonflow) adsorption/centrifugation/wash) LbL capsules. The technique reported herein provides a new way to rapidly generate microcapsules (approximately 8 times quicker than the conventional means), while being also amenable to scale-up and mass production.

  6. Detoxification of ashes from a fluidized bed waste incinerator.

    PubMed

    Yu, Jie; Qiao, Yu; Sun, Lushi; Jin, Limei; Wang, Wenxia; Ma, Chuan

    2015-09-01

    This paper was to test and control the toxicity of bottom and fly ashes from a circulated fluidized bed (CFB) incinerator. Bottom and fly ashes were firstly subject to TCLP test. Even though leachates of most particle size of bottom ash were below regulatory limit, the leachates of finer bottom ash may exceed the regulatory limit. Therefore, finer bottom ash should be separated and treated before landfilled directly or used as cement replacement. Due to high amounts of leached heavy metals, thermal treatment of fly ash was carried out to remove heavy metals. The influence of temperature, residence time, metal chloride and gas velocity were studied. In all conditions, Cd can be well removed. Pb can be almost completely removed with MgCl2 addition at 1000°C in 1h. The removal of Zn and Cu was accelerated significantly by MgCl2 and higher temperature separately. At optimum conditions, more than 90% of Cu and 95% of Zn could be removed, while a maximum 20% of Cr was removed due to the existence or formation of CaCr2O4, MgCr2O4 and K2Cr2O4 in raw or treated fly ashes. PMID:25973859

  7. Separation of harmful impurities from refuse derived fuels (RDF) by a fluidized bed.

    PubMed

    Krüger, B; Mrotzek, A; Wirtz, S

    2014-02-01

    In firing systems of cement production plants and coal-fired power plants, regular fossil fuels are increasingly substituted by alternative fuels. Rising energy prices and ambitious CO2-reduction goals promote the use of alternative fuels as a significant contribution to efficient energy recovery. One possibility to protect energy resources are refuse-derived fuels (RDF), which are produced during the treatment of municipal solid, commercial and industrial waste. The waste fractions suitable for RDF have a high calorific value and are often not suitable for material recycling. With current treatment processes, RDF still contains components which impede the utilization in firing systems or limit the degree of substitution. The content of these undesired components may amount to 4 wt%. These, in most cases incombustible particles which consist of mineral, ceramic and metallic materials can cause damages in the conveying systems (e. g. rotary feeder) or result in contaminations of the products (e. g. cement, chalk). Up-to-date separation processes (sieve machine, magnet separator or air classifier) have individual weaknesses that could hamper a secure separation of these particles. This article describes a new technology for the separation of impurities from refuse derived fuels based on a rotating fluidized bed. In this concept a rotating motion of the particle bed is obtained by the tangential injection of the fluidization gas in a static geometry. The RDF-particles experience a centrifugal force which fluidized the bed radially. The technical principle allows tearing up of particle clusters to single particles. Radially inwards the vertical velocity is much lower thus particles of every description can fall down there. For the subsequent separation of the particles by form and density an additionally cone shaped plate was installed in the centre. Impurities have a higher density and a compact form compared to combustible particles and can be separated with a high

  8. Separation of harmful impurities from refuse derived fuels (RDF) by a fluidized bed.

    PubMed

    Krüger, B; Mrotzek, A; Wirtz, S

    2014-02-01

    In firing systems of cement production plants and coal-fired power plants, regular fossil fuels are increasingly substituted by alternative fuels. Rising energy prices and ambitious CO2-reduction goals promote the use of alternative fuels as a significant contribution to efficient energy recovery. One possibility to protect energy resources are refuse-derived fuels (RDF), which are produced during the treatment of municipal solid, commercial and industrial waste. The waste fractions suitable for RDF have a high calorific value and are often not suitable for material recycling. With current treatment processes, RDF still contains components which impede the utilization in firing systems or limit the degree of substitution. The content of these undesired components may amount to 4 wt%. These, in most cases incombustible particles which consist of mineral, ceramic and metallic materials can cause damages in the conveying systems (e. g. rotary feeder) or result in contaminations of the products (e. g. cement, chalk). Up-to-date separation processes (sieve machine, magnet separator or air classifier) have individual weaknesses that could hamper a secure separation of these particles. This article describes a new technology for the separation of impurities from refuse derived fuels based on a rotating fluidized bed. In this concept a rotating motion of the particle bed is obtained by the tangential injection of the fluidization gas in a static geometry. The RDF-particles experience a centrifugal force which fluidized the bed radially. The technical principle allows tearing up of particle clusters to single particles. Radially inwards the vertical velocity is much lower thus particles of every description can fall down there. For the subsequent separation of the particles by form and density an additionally cone shaped plate was installed in the centre. Impurities have a higher density and a compact form compared to combustible particles and can be separated with a high

  9. Theoretical Investigation of the Process of Steam-Oxygen Gasification of Coke-Ash Particles in a Fluidized Bed Under Pressure

    NASA Astrophysics Data System (ADS)

    Rokhman, B. B.

    2015-03-01

    The problem on the evolution of the state of an ensemble of reacting coke-ash particles in a fluidized-bed gas generator is considered. A kinetic equation for the distribution function of particles within small ranges of carbon concentration variation for the stages of surface and bulk reaction has been constructed and integrated. Boundary conditions ("matching" conditions) at the boundaries between these ranges are formulated. The influence of the granulometric composition of the starting coal, height, porosity, and of the bed temperature on the process of steam-oxygen gasification of coke-ash particles of individual sorts of fuel and of a binary coal mixture has been investigated.

  10. A Study of Vertical Gas Jets in a Bubbling Fluidized Bed

    SciTech Connect

    Ceccio, Steven; Curtis, Jennifer

    2011-04-15

    A detailed experimental study of a vertical gas jet impinging a fluidized bed of particles has been conducted with the help of Laser Doppler Velocimetry measurements. Mean and fluctuating velocity profiles of the two phases have been presented and analyzed for different fluidization states of the emulsion. The results of this work would be greatly helpful in understanding the complex two-phase mixing phenomenon that occurs in bubbling beds, such as in coal and biomass gasification, and also in building more fundamental gas-solid Eulerian/Lagrangian models which can be incorporated into existing CFD codes. Relevant simulations to supplement the experimental findings have also been conducted using the Department of Energy's open source code MFIX. The goal of these simulations was two-fold. One was to check the two-dimensional nature of the experimental results. The other was an attempt to improve the existing dense phase Eulerian framework through validation with the experimental results. In particular the sensitivity of existing frictional models in predicting the flow was investigated. The simulation results provide insight on wall-bounded turbulent jets and the effect frictional models have on gas-solid bubbling flows. Additionally, some empirical minimum fluidization correlations were validated for non-spherical particles with the idea of extending the present study to non-spherical particles which are more common in industries.

  11. Operating experience of 75 t/h two stage circulating fluidized bed boiler

    SciTech Connect

    Tang, M.S.; Li, X.; Liu, D.C.

    1999-07-01

    Two 2-stage circulating fluidized bed combustion boilers have been put into operation in the Pacific Ocean Cogeneration Company for 3 years. After being put into operation these boilers had the following problems: Steam Capacity was less than the design value; Fly ash collecting efficiency of the two stage separators was lower, resulting in lower combustion efficiency and higher coal consumption; Refractory bricks of the furnace roof frequently fell off; and Bed temperature at the low part of the combustion chamber was higher than 1,050 C, resulting in lower de-SO{sub x} efficiency. In order to improve combustion efficiency, save fuel and prolong the duration of runs, the following technology improvements have been adopted: Replacing the second stage louver separator with two horizontal louver cyclone separators. This improved the fly ash collecting efficiency; and An additional membrane wall is placed at the furnace roof to support the refractory bricks, prevent refractory bricks from falling off, and prolong the duration of runs. After these improvements, the boiler can run stably at design conditions and the boiler efficiency reaches 80.1%, 5 percentage points higher than before; the bed temperature can be controlled in the range of 900{approximately}950 C; the refractory bricks of the furnace roof have not fallen off.

  12. Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

    NASA Astrophysics Data System (ADS)

    Błaszczuk, Artur

    2015-09-01

    This paper focuses on assessment of the effect of flue gas recirculation (FGR) on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB) combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater) and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

  13. Desulfurization of fuel gases in fluidized bed gasification and hot fuel gas cleanup systems

    DOEpatents

    Steinberg, M.; Farber, G.; Pruzansky, J.; Yoo, H.J.; McGauley, P.

    1983-08-26

    A problem with the commercialization of fluidized bed gasification is that vast amounts of spent sorbent are generated if the sorbent is used on a once-through basis, especially if high sulfur coals are burned. The requirements of a sorbent for regenerative service in the FBG process are: (1) it must be capable of reducing the sulfur containing gas concentration of the FBG flue gas to within acceptable environmental standards; (2) it must not lose its reactivity on cyclic sulfidation and regeneration; (3) it must be capable of regeneration with elimination of substantially all of its sulfur content; (4) it must have good attrition resistance; and, (5) its cost must not be prohibitive. It has now been discovered that calcium silicate pellets, e.g., Portland cement type III pellets meet the criteria aforesaid. Calcium silicate removes COS and H/sub 2/S according to the reactions given to produce calcium sulfide silicate. The sulfur containing product can be regenerated using CO/sub 2/ as the regenerant. The sulfur dioxide can be conveniently reduced to sulfur with hydrogen or carbon for market or storage. The basic reactions in the process of this invention are the reactions with calcium silicate given in the patent. A convenient and inexpensive source of calcium silicate is Portland cement. Portland cement is a readily available, widely used construction meterial.

  14. Experimental study on combustion characteristics and NOX emissions of pulverized anthracite preheated by circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Wang, Jun; Zhu, Jian-Guo; Lu, Qing-Gang

    2011-08-01

    A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion chamber (DFCC) has a diameter of 260 mm and a height of 3,000 mm. Combustion experiments were carried out using pulverized anthracite with 6.74% volatile content. This low volatile coal is difficult to ignite and burn out. Therefore, it requires longer burnout time and higher combustion temperature, which results in larger NOX emissions. In the current study, important factors that influence the combustion characteristics and NOX emissions were investigated such as excess air ratio, air ratio in the reducing zone, and fuel residence time in the reducing zone. Pulverized anthracite can be quickly preheated up to 800°C in CFB when the primary air is 24% of theoretical air for combustion, and the temperature profile is uniform in DFCC. The combustion efficiency is 94.2%, which is competitive with other anthracite combustion technologies. When the excess air ratio ranges from 1.26 to 1.67, the coal-N conversion ratio is less than 32% and the NOX emission concentration is less than 371 mg/m3 (@6% O2). When the air ratio in the reducing zone is 0.12, the NOX concentration is 221 mg/m3 (@6% O2), and the coal-N conversion ratio is 21%, which is much lower than that of other boilers.

  15. Integrated Use of Fluidized Bed Technology for Oil Production from Oil Shale

    NASA Astrophysics Data System (ADS)

    Siirde, Andres; Martins, Ants

    The plant unit which consists of a fluidized bed retort and CFB furnace for burning the by-products of retorting (semicoke and semicoke gas) is presented in this paper. The oil shale retort consists of a fast fluidized bed shaft, coarse semicoke bit, semicoke separation chamber and cyclone for the separation of fine semicoke particles. The crashed oil shale and hot ash from the CFB ash separator are fed concurrently into the fast fluidized bed shaft. For fluidizing the mixture of oil shale and hot ash particles, the recycle semicoke gas is used. The pyrolysis of oil shale begins in fluidized bed and is completed in the semicoke separation chamber. The coarse semicoke particles are separated from fluidized bed directly while the medium size particles are separated from the gases in the semicoke separation chamber and the finest semicoke particles in the cyclone. All the fractions of semicoke from the fluidized bed retort and semicoke gas from the oil fractionator are burnt in the CFB furnace. The semicoke ash is separated from flue gases in the CFB ash separator. A part of separated hot ash is fed into the fluidized bed retort as a solid heat carrier material and the rest into the furnace through the ash cooler or separated from the process. The retention of sulphur dioxide formed during the semicoke and semicoke gas combustion, is guaranteed for about 99 % due to the high CaO content in the semicoke ash and convenient temperature (about 850°C) in the CFB furnace. The described plant unit is useful for retorting oil shale and other solid hydrocarbon-containing fuels. The advantages of the present retorting process and system are: improved oil yield, greater throughput, lower retorting time, avoidance of moving parts in the retorting zones, reduced downtime, etc. A new plant unit for oil shale oil production has been elaborated and defended by the Estonian Utility Model EE 200700671 UI.

  16. Direct combustion of coal. Hearing before the Subcommittee on Energy Development and Applications of the Committee on Science and Technology, US House of Representatives, Ninety-Seventh Congress, First Session, December 10, 1981

    SciTech Connect

    Not Available

    1982-01-01

    It is felt that US domestic coal is still an under-utilized resource because of uncertainties about future electricity demand and about the economic attractiveness of coal compared with oil, gas, and conservation, the frequent changes in government policy toward coal use, the increasing limitation of coal use to larger facilities and uncertainities in the environmental and health impacts associated with coal use. Acid rain and its impact on the fish population was discussed and coal washing was recommended as the logical first step to compat the problem. The current state of development, the potential, and the problems of atmospheric fluidized bed combustion technology were described. it was felt that the government should help fund demonstration plants to encourage coal use. Coal cleaning technology and its applications to the electric utility industry was discussed emphasizing its cost effectiveness and environmental advantages. Research programs sponsored by the Department of Energy on coal combustion were seen as necessary to the development of combustion technology because of everchanging environmental policies that can render new equipment obsolete with a stroke of a pen and because of the 8 to 10 years development time now needed for new technology. Appendices contain descriptions of the Otisca Process and T-Process for coal cleaning, Johnston multi-fuel fluidized bed combustion packaged boilers, and fluidized bed boiler applications. (CKK)

  17. CRUCIBLE TESTING OF TANK 48H RADIOACTIVEWASTE SAMPLE USING FLUIDIZED BED STEAMREFORMING TECHNOLOGY FOR ORGANICDESTRUCTION

    SciTech Connect

    Crawford, C

    2008-07-31

    fractions of the product solids. Radioanalytical measurements were performed on the Tank 48H feed material and on the dissolved products in order to estimate retention of Cs-137 in the process. All aspects of prior crucible scale testing with simulant Tank 48H slurry were demonstrated to be repeatable with the actual radioactive feed. Tetraphenylborate destruction was shown to be >99% and the final solid product is sodium carbonate crystalline material. Less than 10 wt% of the final solid products are insoluble components comprised of Fe/Ni/Cr/Mn containing sludge components and Ti from monosodium titanate present in Tank 48H. REDOX measurements on the radioactive solid products indicate a reducing atmosphere with extremely low oxygen fugacity--evidence that the sealed crucible tests performed in the presence of a reductant (sugar) under constant argon purge were successful in duplicating the pyrolysis reactions occurring with the Tank 48H feed. Soluble anion measurements confirm that using sugar as reductant at 1X stoichiometry was successful in destroying nitrate/nitrite in the Tank 48H feed. Radioanalytical measurements indicate that {approx}75% of the starting Cs-137 is retained in the solid product. No attempts were made to analyze/measure other potential Cs-137 in the process, i.e., as possible volatile components on the inner surface of the alumina crucible/lid or as offgas escaping the sealed crucible. The collective results from these crucible scale tests on radioactive material are in good agreement with simulant testing. Crucible scale processing has been shown to duplicate the complex reactions of an actual fluidized bed steam reformer. Thus this current testing should provide a high degree of confidence that upcoming bench-scale steam reforming with radioactive Tank 48H slurry will be successful in tetraphenylborate destruction and production of sodium carbonate product.

  18. ADVANCED SORBENT DEVELOPMENT PROGRAM DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    R.E Ayala; V.S. Venkataramani; Javad Abbasian; Rachid B. Slimane; Brett E. Williams; Minoo K. Zarnegar; James R. Wangerow; Andy H. Hill

    2000-03-31

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 C (900-1000 F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 C (650 F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 C (650-1000 F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost assessment

  19. ADVANCED SORBENT DEVELOPMENT PROGRAM; DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    AYALA, R E; VENKATARAMANI, V S

    1998-09-30

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 °C (900-1000 °F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 °C (650 °F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 °C (650-1000 °F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost

  20. Pressurized fluidized-bed hydroretorting of Eastern oil shales

    SciTech Connect

    Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S. ); Schultz, C.W. ); Parekh, B.K. ); Misra, M. ); Bonner, W.P. )

    1992-11-01

    The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The results of the original 3-year program, which was concluded in May 1991, have been summarized in a four-volume final report published by IGT. DOE subsequently approved a 1-year extension to the program to further develop the PFH process specifically for application to beneficiated shale as feedstock. Studies have shown that beneficiated shale is the preferred feedstock for pressurized hydroretorting. The program extension is divided into the following active tasks. Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 5. operation of PFH on beneficiated shale; Task 6. environmental data and mitigation analyses; Task 7. sample procurement, preparation, and characterization; and Task 8. project management and reporting. In order to accomplish all the program objectives, the Institute of Gas Technology (IGT), the prime contractor, worked with four other institutions: the University of Alabama/Mineral Resources Institute (MRI), the University of Kentucky Center for Applied Energy Research (UK-CAER), the University of Nevada (UN) at Reno, and Tennessee Technological University (TTU). This report presents the work performed during the program extension from June 1, 1991 through May 31, 1992.

  1. Dynamic analysis of a circulating fluidized bed riser

    SciTech Connect

    Panday, Rupen; Shadle, Lawrence J.; Guenther, Chris

    2012-01-01

    A linear state model is proposed to analyze dynamic behavior of a circulating fluidized bed riser. Different operating regimes were attained with high density polyethylene beads at low and high system inventories. The riser was operated between the classical choking velocity and the upper transport velocity demarcating fast fluidized and transport regimes. At a given riser superficial gas velocity, the aerations fed at the standpipe were modulated resulting in a sinusoidal solids circulation rate that goes into the riser via L-valve. The state model was derived based on the mass balance equation in the riser. It treats the average solids fraction across the entire riser as a state variable. The total riser pressure drop was modeled using Newton’s second law of motion. The momentum balance equation involves contribution from the weight of solids and the wall friction caused by the solids to the riser pressure drop. The weight of solids utilizes the state variable and hence, the riser inventory could be easily calculated. The modeling problem boils down to estimating two parameters including solids friction coefficient and time constant of the riser. It has been shown that the wall friction force acts in the upward direction in fast fluidized regime which indicates that the solids were moving downwards on the average with respect to the riser wall. In transport regimes, the friction acts in the opposite direction. This behavior was quantified based on a sign of Fanning friction factor in the momentum balance equation. The time constant of the riser appears to be much higher in fast fluidized regime than in transport conditions.

  2. Attrition of limestone by impact loading in fluidized beds

    SciTech Connect

    Fabrizio Scala; Fabio Montagnaro; Piero Salatino

    2007-09-15

    The present study addresses limestone attrition and fragmentation associated with impact loading, a process which may occur extensively in various regions of fluidized bed (FB) combustors/gasifiers, primarily the jetting region of the bottom bed, the exit region of the riser, and the cyclone. An experimental protocol for the characterization of the propensity of limestone to undergo attrition/fragmentation by impact loading is reported. The application of the protocol is demonstrated with reference to an Italian limestone whose primary fragmentation and attrition by surface wear have already been characterized in previous studies. The experimental procedure is based on the characterization of the amount and particle size distribution of the debris generated upon the impact of samples of sorbent particles against a target. Experiments were carried out at a range of particle impact velocities between 10 and 45 m/s, consistent with jet velocities corresponding to typical pressure drops across FB gas distributors. The protocol has been applied to either raw or preprocessed limestone samples. In particular, the effect of calcination, sulfation, and calcination/recarbonation cycles on the impact damage suffered by sorbent particles has been assessed. The measurement of particle voidage and pore size distribution by mercury intrusion was also accomplished to correlate fragmentation with the structural properties of the sorbent samples. Fragmentation by impact loading of the limestone is significant. Lime displays the largest propensity to undergo impact damage, followed by the sorbent sulfated to exhaustion, the recarbonated sorbent, and the raw limestone. Fragmentation of the raw limestone and of the sulfated lime follows a pattern typical of the failure of brittle materials. The fragmentation behavior of lime and recarbonated lime better conforms to a disintegration failure mode, with an extensive generation of very fine fragments. 27 refs., 9 figs. 1 tab.

  3. Turndown studies for utility fluidized-bed boilers. Final report

    SciTech Connect

    Divilio, R.J.; Reed, R.R.

    1984-01-01

    This report contains a series of analyses that evaluate the turndown potential of the EPRI 6 x 6 test facility and the TVA 20 MW FBC pilot plant by variation of the fluidization velocity. The basis of the analyses is a heat balance program that incorporates basic principles of thermodynamics and fluidization. The heat balance program is used to explain the interrelationship of operating variables of a fluidized-bed boiler and to predict the steady state operating conditions of the boilers over a range of loads. Turndown analyses were performed on two tube bundle designs for the EPRI 6 x 6 test unit including a nine drawer tube bundle designed for 8 ft/sec operation and a twelve drawer bundle for operation up to 12 ft/sec. This twelve drawer bundle was found to have reasonable turndown characteristics between 4 and 12 ft/sec. At a 20 inch static bed depth, for example, this bundle should operate between 1545 and 1620/sup 0/F at 3.2% O/sub 2/ for loads from 4 to 12 ft/sec. In addition to the two bundles studies, a tube bundle capable of a 3:1 turndown range with a minimum temperature variation was designed for the 6 x 6 test facility. The tube bundle for the TVA 20 MW pilot plant was found to have excellent turndown characteristics between 4 and 8 ft/sec. For example, a 21 inch static bed should allow operation between 1541 and 1575/sup 0/F bed temperature at 3% O/sub 2/.

  4. Durability Testing of Fluidized Bed Steam Reforming Products

    SciTech Connect

    JANTZEN, CAROL M.; PAREIZS, JOHN M.; LORIER, TROY H.; MARRA, JAMES C.

    2005-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of radioactive wastes but especially aqueous high sodium wastes at the Hanford site, at the Idaho National Laboratory (INL), and at the Savannah River Site (SRS). The FBSR technology converts organic compounds to CO{sub 2} and H{sub 2}O, converts nitrate/nitrite species to N{sub 2}, and produces a solid residue through reactions with superheated steam, the fluidizing media. If clay is added during processing a ''mineralized'' granular waste form can be produced. The mineral components of the waste form are primarily Na-Al-Si (NAS) feldspathoid minerals with cage-like and ring structures and iron bearing spinel minerals. The cage and ring structured minerals atomically bond radionuclides like Tc{sup 99} and Cs{sup 137} and anions such as SO{sub 4}, I, F, and Cl. The spinel minerals appear to stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Durability testing of the FBSR products was performed using ASTM C1285 (Product Consistency Test) and the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP). The FBSR mineral products (bed and fines) evaluated in this study were found to be two orders of magnitude more durable than the Hanford Low Activity Waste (LAW) glass requirement of 2 g/m{sup 2} release of Na{sup +}. The PCT responses for the FBSR samples tested were consistent with results from previous FBSR Hanford LAW product testing. Differences in the response can be explained by the minerals formed and their effects on PCT leachate chemistry.

  5. Desulfurizing Coal With an Alkali Treatment

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kalvinskas, J. J.

    1987-01-01

    Experimental coal-desulfurization process uses alkalies and steam in fluidized-bed reactor. With highly volatile, high-sulfur bituminous coal, process removed 98 percent of pyritic sulfur and 47 percent of organic sulfur. Used in coal liquefaction and in production of clean solid fuels and synthetic liquid fuels. Nitrogen or steam flows through bed of coal in reactor. Alkalies react with sulfur, removing it from coal. Nitrogen flow fluidizes bed while heating or cooling; steam is fluidizing medium during reaction.

  6. Simultaneous capture of metal, sulfur and chlorine by sorbents during fluidized bed incineration.

    PubMed

    Ho, T C; Chuang, T C; Chelluri, S; Lee, Y; Hopper, J R

    2001-01-01

    Metal capture experiments were carried out in an atmospheric fluidized bed incinerator to investigate the effect of sulfur and chlorine on metal capture efficiency and the potential for simultaneous capture of metal, sulfur and chlorine by sorbents. In addition to experimental investigation, the effect of sulfur and chlorine on the metal capture process was also theoretically investigated through performing equilibrium calculations based on the minimization of system free energy. The observed results have indicated that, in general, the existence of sulfur and chlorine enhances the efficiency of metal capture especially at low to medium combustion temperatures. The capture mechanisms appear to include particulate scrubbing and chemisorption depending on the type of sorbents. Among the three sorbents tested, calcined limestone is capable of capturing all the three air pollutants simultaneously. The results also indicate that a mixture of the three sorbents, in general, captures more metals than a single sorbent during the process. In addition, the existence of sulfur and chlorine apparently enhances the metal capture process.

  7. Cofiring lignite with hazelnut shell and cotton residue in a pilot-scale fluidized bed combustor

    SciTech Connect

    Zuhal Gogebakan; Nevin Selcuk

    2008-05-15

    In this study, cofiring of high ash and sulfur content lignite with hazelnut shell and cotton residue was investigated in 0.3 MWt METU Atmospheric Bubbling Fluidized Bed Combustion (ABFBC) Test Rig in terms of combustion and emission performance of different fuel blends. The results reveal that cofiring of hazelnut shell and cotton residue with lignite increases the combustion efficiency and freeboard temperatures compared to those of lignite firing with limestone addition only. CO{sub 2} emission is not found sensitive to increase in hazelnut shell and cotton residue share in fuel blend. Cofiring lowers SO{sub 2} emissions considerably. Cofiring of hazelnut shell reduces NO and N{sub 2}O emissions; on the contrary, cofiring cotton residue results in higher NO and N{sub 2}O emissions. Higher share of biomass in the fuel blend results in coarser cyclone ash particles. Hazelnut shell and cotton residue can be cofired with high ash and sulfur-containing lignite without operational problems. 32 refs., 12 figs., 11 tabs.

  8. Fast Regime Fluidized Bed Machining (FR-FBM) of Thermally Sprayed Coatings

    NASA Astrophysics Data System (ADS)

    Barletta, Massimiliano; Rubino, Gianluca; Bolelli, Giovanni; Lusvarghi, Luca

    2008-12-01

    Finishing of thermally sprayed metallic, ceramic, and cermet coatings is required to meet tolerances and requirements on surface roughness in most industrial applications. Conventional machining is a costly and time-consuming process, and is difficult to automate. Therefore, this study investigates and develops a new technique highly amenable for automation: fast regime—fluidized bed machining (FR-FBM). Atmospheric plasma sprayed TiO2, Cr2O3, and HVOF-sprayed WC-17%Co and Tribaloy-800 coatings, deposited on AISI 1040 steel substrates, were subjected to FR-FBM treatment. The effects of the leading operational parameters, namely, abrasive size, jet pressure, and processing time, were evaluated on all coatings by using a two/three-levels full factorial design of experiments. The FR-FBM treated surfaces were observed by FE-SEM and their surface finishing was evaluated by contact profilometry. Significant improvements in surface finishing of all the machined thermally sprayed coatings can always be detected, with FR-FBM being able to guarantee the precision and to ensure the closest geometrical tolerances.

  9. Evaluation of wall boundary condition parameters for gas-solids fluidized bed simulations

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane

    2013-10-01

    Wall boundary conditions for the solids phase have significant effects on numerical predictions of various gas-solids fluidized beds. Several models for the granular flow wall boundary condition are available in the open literature for numerical modeling of gas-solids flow. In this study, a model for specularity coefficient used in Johnson and Jackson boundary conditions by Li and Benyahia (AIChE Journal, 2012, 58, 2058-2068) is implemented in the open-source CFD code-MFIX. The variable specularity coefficient model provides a physical way to calculate the specularity coefficient needed by the partial-slip boundary conditions for the solids phase. Through a series of 2-D numerical simulations of bubbling fluidized bed and circulating fluidized bed riser, the model predicts qualitatively consistent trends to the previous studies. Furthermore, a quantitative comparison is conducted between numerical results of variable and constant specularity coefficients to investigate the effect of spatial and temporal variations in specularity coefficient.

  10. Design and evaluation of fluidized bed heat recovery for diesel engine systems

    NASA Technical Reports Server (NTRS)

    Hamm, J. R.; Newby, R. A.; Vidt, E. J.; Lippert, T. E.

    1985-01-01

    The potential of utilizing fluidized bed heat exchangers in place of conventional counter-flow heat exchangers for heat recovery from adiabatic diesel engine exhaust gas streams was studied. Fluidized bed heat recovery systems were evaluated in three different heavy duty transport applications: (1) heavy duty diesel truck; (2) diesel locomotives; and (3) diesel marine pushboat. The three applications are characterized by differences in overall power output and annual utilization. For each application, the exhaust gas source is a turbocharged-adiabatic diesel core. Representative subposed exhaust gas heat utilization power cycles were selected for conceptual design efforts including design layouts and performance estimates for the fluidized bed heat recovery heat exchangers. The selected power cycles were: organic rankine with RC-1 working fluid, turbocompound power turbine with steam injection, and stirling engine. Fuel economy improvement predictions are used in conjunction with capital cost estimates and fuel price data to determine payback times for the various cases.

  11. Volatiles combustion in fluidized beds. [Quarterly] technical progress report, 4 March 1994--3 June 1994

    SciTech Connect

    Pendergrass, R.A. II; Hesketh, R.P.

    1994-08-01

    The goal of this project is to investigate the conditions in which volatiles will bum within both the dense and freeboard regions of fluidized beds. Experiments using a fluidized bed operated at incipient fluidization will be performed to characterize the effect of particle surface area, initial fuel concentration, and particle type on the, inhibition of volatiles within a fluidized bed. The work conducted during the period 4 March, 1994 through 3 June, 1994 is reported in this technical progress report. The experimental work during this time period consists primarily of data collection. Gas composition results using two sand particle diameters of 0.531 and 0.126 mm. Three graphs at equivalence ratios of 0.5, 1.0 and 2.0 for propane in air are reported for the 0.531 mm sand size. For the 0.126 nun sand size stoichiometric propane and air are results are reported.

  12. A 2.5D Computational Method to Simulate Cylindrical Fluidized Beds

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane; Dietiker, Jeff; Musser, Jordan; Sun, Xin

    2015-02-17

    In this paper, the limitations of axisymmetric and Cartesian two-dimensional (2D) simulations of cylindrical gas-solid fluidized beds are discussed. A new method has been proposed to carry out pseudo-two-dimensional (2.5D) simulations of a cylindrical fluidized bed by appropriately combining computational domains of Cartesian 2D and axisymmetric simulations. The proposed method was implemented in the open-source code MFIX and applied to the simulation of a lab-scale bubbling fluidized bed with necessary sensitivity study. After a careful grid study to ensure the numerical results are grid independent, detailed comparisons of the flow hydrodynamics were presented against axisymmetric and Cartesian 2D simulations. Furthermore, the 2.5D simulation results have been compared to the three-dimensional (3D) simulation for evaluation. This new approach yields better agreement with the 3D simulation results than with axisymmetric and Cartesian 2D simulations.

  13. Cultivation of microorganisms in an air-solid fluidized bed fermentor with agitators

    SciTech Connect

    Tanaka, M.; Kawaide, A.; Matsuno, R.

    1986-09-01

    The productivity of a cell mass of Saccharomyces cerevisiae and enzymes of Eupenicillium javanicum increased by cultivation in an air-solid fluidized bed fermentor with agitators. The usefulness of the apparatus for the fluidized bed culture was verified. The productivity of amylase and protease of the fungus by fluidized bed culture was twice as high as that by stationary culture, considering the dry weight of cells and the enzyme activity. Physiological properties of yeast cells were changed by the fludized bed culture; there was a decrease in the cell size of yeast and changes to the aerobic properties of the yeast cells resulting from excessive supply of oxygen with a high flowrate of air. 8 references.

  14. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory

    NASA Astrophysics Data System (ADS)

    Sornchamni, T.; Jovanovic, G. N.; Reed, B. P.; Atwater, J. E.; Akse, J. R.; Wheeler, R. R.

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams.

  15. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory.

    PubMed

    Sornchamni, T; Jovanovic, G N; Reed, B P; Atwater, J E; Akse, J R; Wheeler, R R

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams. PMID:15846878

  16. Method and apparatus for improving heat transfer in a fluidized bed

    DOEpatents

    Lessor, Delbert L.; Robertus, Robert J.

    1990-01-01

    An apparatus contains a fluidized bed that includes particles of different triboelectrical types, each particle type acquiring an opposite polarity upon contact. The contact may occur between particles of the two types or between particles of etiher type and structure or fluid present in the apparatus. A fluidizing gas flow is passed through the particles to produce the fluidized bed. Immersed within the bed are electrodes. An alternating EMF source connected to the electrodes applies an alternating electric field across the fluidized bed to cause particles of the first type to move relative to particles of the second type and relative to the gas flow. In a heat exchanger incorporating the apparatus, the electrodes are conduits conveying a fluid to be heated. The two particle types alternately contact each conduit to transfer heat from a hot gas flow to the second fluid within the conduit.

  17. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2004-10-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  18. [Radiation transformation mechanism in a photocatalytic reactor of three-phase internal circulating fluidized bed].

    PubMed

    You, Hong; Luo, Wei-nan; Yao, Jie; Chen, Ping; Cai, Wei-min

    2005-01-01

    A novel three-phase internal circulating fluidized bed photocatalytic reactor was established and the radiation transformation in which was investigated. The experimental results indicate that with the interaction of gas and solid (gas flux > 0.3m3/h), the radiation transformation in the reactor along radial direction conforms to a definite exponential function, which agrees to formula Rose about the rules of light intensity distribution through evenly suspended particles. The value of radiation energy is affected by the initial light intensity, the concentration of photocatalyst and the thickness of liquid layer. The aerated gas amount only influence the state of the fluidized bed and has little effect on the distribution of light intensity along radical direction. Photocatalytic degradation of Rhodamine B indicate that the efficiency of three-phase internal circulating fluidized bed is much higher than slurry bed. The optimal catalyst concentration of this system is 10 - 12g/L.

  19. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory

    NASA Technical Reports Server (NTRS)

    Sornchamni, T.; Jovanovic, G. N.; Reed, B. P.; Atwater, J. E.; Akse, J. R.; Wheeler, R. R.

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams. c2004 COSPAR. Published by Elsevier Ltd. All rights reserved.

  20. Characterization of biofilm in 200W fluidized bed reactors

    SciTech Connect

    Lee, Michelle H.; Saurey, Sabrina D.; Lee, Brady D.; Parker, Kent E.; Eisenhauer, Emalee E. R.; Cordova, Elsa A.; Golovich, Elizabeth C.

    2014-09-29

    Contaminated groundwater beneath the 200 West Area at the Hanford Site in Southeast Washington is currently being treated using a pump and treat system to remove organics, inorganics, radionuclides, and metals. A granular activated carbon-based fluidized bed reactor (FBR) has been added to remove nitrate, hexavalent chromium and carbon tetrachloride. Initial analytical results indicated the microorganisms effectively reduced many of the contaminants to less than cleanup levels. However shortly thereafter operational upsets of the FBR include carbon carry over, over production of microbial extracellular polymeric substance (biofilm) materials, and over production of hydrogen sulfide. As a result detailed investigations were undertaken to understand the functional diversity and activity of the microbial community present in the FBR over time. Molecular analyses including terminal restriction fragment length polymorphism analysis, quantitative polymerase chain reaction and fluorescent in situ hybridization analyses were performed on the microbial community extracted from the biofilm within the bed and from the inoculum, to determine functional dynamics of the FBR bed over time and following operational changes. Findings from these analyses indicated: 1) the microbial community within the bed was completely different than community used for inoculation, and was likely from the groundwater; 2) analyses early in the testing showed an FBR community dominated by a few Curvibacter and Flavobacterium species; 3) the final sample taken indicated that the microbial community in the FBR bed had become more diverse; and 4) qPCR analyses indicated that bacteria involved in nitrogen cycling, including denitrifiers and anaerobic ammonia oxidizing bacteria, were dominant in the bed. These results indicate that molecular tools can be powerful for determining functional diversity within FBR type reactors. Coupled with micronutrient, influent and effluent chemistry

  1. A semi-empirical model for pressurised air-blown fluidized-bed gasification of biomass.

    PubMed

    Hannula, Ilkka; Kurkela, Esa

    2010-06-01

    A process model for pressurised fluidized-bed gasification of biomass was developed using Aspen Plus simulation software. Eight main blocks were used to model the fluidized-bed gasifier, complemented with FORTRAN subroutines nested in the programme to simulate hydrocarbon and NH(3) formation as well as carbon conversion. The model was validated with experimental data derived from a PDU-scale test rig operated with various types of biomass. The model was shown to be suitable for simulating the gasification of pine sawdust, pine and eucalyptus chips as well as forest residues, but not for pine bark or wheat straw.

  2. Production of activated carbon from coconut shell char in a fluidized bed reactor

    SciTech Connect

    Sai, P.M.S.; Ahmed, J.; Krishnaiah, K.

    1997-09-01

    Activated carbon is produced from coconut shell char using steam or carbon dioxide as the reacting gas in a 100 mm diameter fluidized bed reactor. The effect of process parameters such as reaction time, fluidizing velocity, particle size, static bed height, temperature of activation, fluidizing medium, and solid raw material on activation is studied. The product is characterized by determination of iodine number and BET surface area. The product obtained in the fluidized bed reactor is much superior in quality to the activated carbons produced by conventional processes. Based on the experimental observations, the optimum values of process parameters are identified.

  3. Semisolid state fermentation of baker's yeast in an air-fluidized bed fermentor.

    PubMed

    Hong, K; Tanner, R D; Crooke, P S; Malaney, G W

    1988-08-01

    In an attempt to grow microorganisms other than fungi using a solid-state fermentation process, a model system of Baker's yeast (Saccharomyces cerevisiae) was cultured in an air-fluidized bed fermentor. A semisolid potato mixture (pretreated with alpha-amylase) was used for the substrate in this highly aerated system. The growth of Baker's yeast in this air-fluidized bed process was easily controllable and very reproducible. Once feasible moisture levels and air flow rates were determined, the independent variables studied were the amount of the enzyme used for digesting the potato starch, the size of the yeast inoculum, and the concentration of the added defined medium.

  4. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    DOEpatents

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  5. On line diagnostics and self-tuning method for the fluidized bed temperature controller

    NASA Astrophysics Data System (ADS)

    Porzuczek, Jan

    2016-03-01

    The paper presents the method of on-line diagnostics of the bed temperature controller for the fluidized bed boiler. Proposed solution is based on the methods of statistical process control. Detected decrease of the bed temperature control quality is used to activate the controller self-tuning procedure. The algorithm that provides optimal tuning of the bed temperature controller is also proposed. The results of experimental verification of the presented method is attached. Experimental studies were carried out using the 2 MW bubbling fluidized bed boiler.

  6. Fluidized Bed Selective Oxidation-Sulfation Roasting of Nickel Sulfide Concentrate: Part I. Oxidation Roasting

    NASA Astrophysics Data System (ADS)

    Yu, Dawei; Utigard, Torstein A.; Barati, Mansoor

    2014-04-01

    Two-stage oxidation-sulfation roasting of nickel sulfide concentrate in fluidized bed was investigated to generate water-soluble metal sulfates as an alternative process to smelting of the sulfide concentrate for the recovery of valuable metals. The first stage, i.e., oxidation roasting, was employed to preferentially oxidize the iron before performing sulfation roasting. A batch fluidized bed roaster was constructed for roasting tests. Roasting products from various roasting temperatures and different roasting times were analyzed by SEM/EDS, EPMA, XRD, and ICP-OES to investigate the oxidation roasting behavior of the nickel concentrate as a function of temperature and time.

  7. Fine-grid simulations of gas-solids flow in a circulating fluidized bed

    SciTech Connect

    Benyahia, S.

    2012-01-01

    This research note demonstrates that more accurate predictions of a two-fluid model for the riser section of a circulating fluidized bed are obtained as the grid size is equally refined along all the directions of the gas-particle flow. However, two-fluid simulations of large-scale fluidized beds with such a fine mesh are currently computationally prohibitive. Alternatively,subgrid models can significantly reduce the simulation time of multiphase flow by using coarse mesh, whereas maintaining a high level of accuracy.

  8. Prediction of product distribution in fine biomass pyrolysis in fluidized beds based on proximate analysis.

    PubMed

    Kim, Sung Won

    2015-01-01

    A predictive model was satisfactorily developed to describe the general trends of product distribution in fluidized beds of lignocellulosic biomass pyrolysis. The model was made of mass balance based on proximate analysis and an empirical relationship with operating parameters including fluidization hydrodynamics. The empirical relationships between product yields and fluidization conditions in fluidized bed pyrolyzers were derived from the data of this study and literature. The gas and char yields showed strong functions of temperature and vapor residence time in the pyrolyzer. The yields showed a good correlation with fluidization variables related with hydrodynamics and bed mixing. The predicted product yields based on the model well accorded well with the experimental data.

  9. Two-stage fluidized-bed/cyclonic agglomerating incinerator. Technology spotlight report

    SciTech Connect

    1995-08-01

    The two-stage fluidized-bed/cyclonic agglomerating incinerator combines and improves upon the fluidized-bed, agglomeration/ incineration-technology and the cyclonic-combustion technology developed at Institute of Gas Technolgy (IGT) over many years. The result is a unique and extremely flexible incinerator for solid, liquid, and gaseous wastes. The system can operate over a wide range of conditions and has a destruction and removal efficiency (DRE) greater than 99.99%. Solid inorganic contaminants are contained within aglassy matrix, rendering them benign and suitable for disposal in an ordinary landfill.

  10. Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds

    SciTech Connect

    Kono, H.O.

    1991-01-01

    The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

  11. Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds. 1990 Annual report

    SciTech Connect

    Kono, H.O.

    1991-01-01

    The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

  12. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    SciTech Connect

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  13. Fluidized-bed-combustion ash for the solidification and stabilization of a metal-hydroxide sludge.

    PubMed

    Knoll, K L; Behr-Andres, C

    1998-01-01

    Fluidized-bed-combustion (FBC) ash is a by-product from a developing technology for coal-fired power plants that will economically reduce air emissions to meet requirements of the Clean Air Act. FBC ash has physical and chemical properties similar to Portland cement, but only has moderate success as a pozzolan in concrete applications due to low compressive strengths. However, FBC ash has proven effective for use as a binder for the solidification and stabilization (S/S) of metal-bearing sludges. Physical and chemical characterization procedures were used to analyze FBC ash and a metal-bearing sludge obtained from a hazardous waste treatment facility to develop 12 different S/S mix designs. The mix designs consist of four binder designs to evaluate sludge-to-binder ratios of approximately 0, 0.5, and 1. Portland cement is used as a control binder to compare unconfined compressive strengths and Toxicity Characteristic Leaching Procedure (TCLP) analyses from different ratios of the FBC ash streams: fly ash, char, and spent bed material (SBM). Compressive strengths ranging from 84 lbs per square inch (psi) to 298 psi were obtained from various mix designs containing different sludge-to-ash ratios cured for 28 days. All the mix designs passed the TCLP. Recoveries from leaching for each metal were less than 5% for most mix designs. Results of unconfined compressive strengths, TCLP, and percent recovery calculations indicate that the mix design containing approximately a 1:1 ratio of fly ash to char-and-sludge is the best mix design for the S/S of the metal-bearing sludge.

  14. In-situ treatment of acid mine waters using fluidized bed ash: Field study

    SciTech Connect

    Everett, J.W.; Canty, G.A.

    1999-07-01

    A slurry of mine water and fluidized bed ash (FBA) was injected into an abandoned coal mine in eastern Oklahoma in July 1997. Oil-field technology was used to inject 1.8 Gg (418 tons) of FBA through five wells in 15 hours. Prior to injection the seep water had a pH of 4.4, was net acidic (acidity over 400 mg/L as CaCO{sub 3}), and had relatively high metal concentrations (in mg/L: Fe-200; Mn-7; and Al-6). After injection, during the period of effective treatment, the seep water had a pH above 6.0, less net acidity, and had lower metals concentrations (in mg/L: Fe-120; Mn-5; and Al-{lt}PQL). When the treated seep water exited the mine, the dissolved metals oxidized and hydrolyzed. As the metals precipitated, the alkalinity introduced by the FBA was consumed and the pH dropped. However, the seep water characteristics upon entering the receiving stream were improved, compared to pre-injection. The resulting seep water quality is such that it is more amenable to further treatment by passive treatment methods, such as anoxic limestone drains or wetlands. Alkaline injection is a finite treatment process. Eventually, the added alkalinity is exhausted, at which time the seep returns to pre-injection conditions, necessitating another injection of ash. For the study discussed in this paper, the treatment lasted approximately 15 months. While the amount of alkalinity added to the mine could have potentially treated much more than a year's volume of seep water, it is believed that much of the injected alkalinity was unavailable in backwater areas in the mine. This alkalinity contributed little, if any, to the treatment of water flowing through the mine. Mine hydrology, especially during injection are crucial to treatment longevity.

  15. Flow behaviors in a high-flux circulating fluidized bed - article no. A79

    SciTech Connect

    Wang, X.F.; Jin, B.S.; Zhong, W.Q.; Zhang, M.Y.; Huang, Y.J.; Duan, F.

    2008-07-01

    A high-flux circulating fluidized bed coal gasifier cold model which consists of a vertical riser (0.06m-I.D. x 5m-high), two downcomers (0.04m-I.D. x 3.5m-high and 0.1m-I.D. x 3m-high), an inertial separator, a cyclone and two solid feeding devices were established. Geldart group B particles with mean diameters of 140 {mu} m and densities of 2700 kg/m{sup 3} were used as bed materials. Flow behaviors were investigated with the solid mass flux ranges from 108 to 395 kg/m{sup 2} and the superficial gas velocity ranges from 7.6 to 10.2 m/s. The pressure drop, apparent solids holdups, average slip velocity and solids-to-air mass flow ratio under different operating conditions were obtained. The results showed that the riser total pressure drop increased sharply with bed height in the low elevation but slowly in the high elevation, since the solids holdup was higher in the low region than that in the high region. The solids holdup increased with the increasing of solids mass flux while it decreased with increasing superficial gas velocity. A dense suspension upflow flow (DSU) structure was found only existing in the low elevation while the rest upper region was still in the dilute phase, and the length of DSU flow structure increased with solids mass flux. The average slip velocity was found to be the strong function of apparent solids holdup; increasing apparent solids holdup leads to the increase of slip velocity. The riser total pressure drop and apparent solids holdup increase with the solids-to-air mass flow ratio.

  16. Utilization of fluidized bed material as a calcium and sulfur source for apples

    SciTech Connect

    Korcak, R.F.

    1984-01-01

    Fluidized bed material (FBM), a dry, high Ca, alkaline waste product which results from combining coal and limestone, was used as a Ca or S source or lime substitute in an established apple orchard (Malus domestica Borkh., cv. York Imperial) over a four year period. Treatment comparisons were made between FBM was applied at one or two times (1x or 2x) the soil lime requirement and CaCO/sub 3/ applied at the lime requirement (1x). Additionally, FBM 1x was compared to a combination treatment consisting of CaCO/sub 3/ plus gypsum to apply similar amounts of Ca and S. All treatments were also compared to an untreated control. No significant treatment comparisons were noted on leaf Ca levels, however, leaf Mg significantly decreased when FBM applied at the 1x or 2x level compared to CaCO/sub 3/ 1x. When FBM was compared with CaCO/sub 3/ plus gypsum there was a significant decrease in leaf Ca with FBM but no difference in leaf Mg. These effects were probably due to either a solubility difference between nutrients or to actual amount of Mg applied by the different sources. Leaf S levels were unaffected by treatments. Yields, fresh fruit weight and the incidence of cork spot were little affected by treatments. Soil extractable Mg, 1N NH/sub 4/Ac, was not a good prediction of leaf Mg content or Mg added to the soil. Only soil Al was significantly reduced, compared to the control, by the treatments among the metals studied (Zn, Mn, Cu, Cd, Pb and Al). FBM applied at twice the lime requirement (wt. basis) resulted in similar soil pH to CaCO/sub 3/ applied at the lime requirement. 14 references, 6 figures, 1 table.

  17. Progress in pressurized fluidized bed combustion (PFBC) filter cakes and filter cleaning

    SciTech Connect

    Smith, D.H.; Grimm, U.; Haddad, G.J.; VanOsdol, J.; Ferer, M.V.

    1996-12-31

    The Pressurized Fluidized Bed Combustion (PFBC) program of the US Department of Energy includes a Second Generation technology with a goal of 45% net efficiency and an Advanced Cycle technology with an efficiency greater than 50%. Both technologies require filtration, at temperatures in excess of 700 C, of fine particles of coal ash and spent and unreacted sorbent from the hot-gas stream. The authors have developed and tested physically realistic equations that allow real-time determination of filter-cake thicknesses from on-line measurements of tube-sheet pressure drops and gas and particle flow rates, and laboratory measurements of filter-cake porosities. The models also accommodate changes of cake-strengths and cleaning produced by changes in particle-size distributions before filtration (e.g., as produced by cyclone detuning). The degree of agglomeration in filter cakes strongly depends on chemical reactions, diffusion, and neck formation, which in turn depend on the operating temperature and frequency of filter-cleaning. When a dolomitic sorbent is used with a filter-vessel temperature of {approximately}700 C, capture of SO{sub 2} by sulfation of MgO (elutriated from the combustor) occurs in the filter cakes. Sulfation reactions produce bonding between particles and thus agglomeration. Agglomeration also can occur by sintering of MgSO{sub 4} or of CaSO{sub 4}; the latter compound also is elutriated from the combustor. However, the end-product produced by sulfation in the filter cakes of the Tidd PFBC demonstration plant was not MgSO{sub 4}, but Mg{sub 2}Ca(SO{sub 4}){sub 3}. The amounts of this compound and the rate at which it was produced also have been determined for the Tidd filter unit.

  18. Sulfur dioxide control: Sulfur dioxide from coal burning sources. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect

    Not Available

    1993-09-01

    The bibliography contains citations concerning air pollution control technology and various methods for desulfurization of coal combustion streams. Examples include fluidized bed and other combustion modifications, and the removal of sulfur dioxide from flue gas. Proper monitoring of the effluent to meet the established atmospheric standards is also discussed. Applications in powerplants, steam boilers, furnaces, kilns, and gas turbines are presented. (Contains 250 citations and includes a subject term index and title list.)

  19. Sulfur dioxide control: Sulfur dioxide from coal-burning sources. (Latest citations from the NTIS data base). Published Search

    SciTech Connect

    Not Available

    1992-04-01

    The bibliography contains citations concerning air pollution control technology and various methods for desulfurization of coal combustion streams. Examples include fluidized bed and other combustion modifications, and the removal of sulfur dioxide from flue gas. Proper monitoring of the effluent to meet the established atmospheric standards is also discussed. Applications in powerplants, steam boilers, furnaces, kilns, and gas turbines are presented. (Contains 250 citations and includes a subject term index and title list.)

  20. Biological and oxidative treatment of cotton textile dye-bath effluents by fixed and fluidized bed reactors.

    PubMed

    Baban, A; Yediler, A; Avaz, G; Hostede, S S

    2010-02-01

    A treatability study for highly polluted and recalcitrant azo reactive dye-baths from cotton textile dyeing processes was conducted by using fixed and up-flow fluidized bed type reactors packed with brown coal. Ozone oxidation was carried out to assess the combination of biological and chemical oxidation. COD removal efficiencies ranged from 70% to 93%, and up to 99% color removal was attained. At a COD loading rate of 25.5 x 10(-6) gCOD/m(2)-d, COD removal was 85%. Breakthrough of the brown coal used occurred at total organic loading of 0.090 gCOD/g coal. Biodegradable and inert COD fractions of the remazol dye-bath were assessed by BOD(28) and oxygen uptake rate (OUR) measurements. 50% of total COD was initially inert. The inert fraction was reduced by adsorption and ozone oxidation by 65% and 40%, respectively. Brown coal is an inexpensive material and the system has economical and operational advantages as compared to treatment options such as advanced oxidation processes (AOPs) using UV, O(3), H(2)O(2) or electrocoagulation.