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Sample records for automated weld characterization

  1. Automated Weld Characterization Using the Thermoelectric Method

    NASA Technical Reports Server (NTRS)

    Fulton, J. P.; Wincheski, B.; Namkung, M.

    1992-01-01

    The effective assessment of the integrity of welds is a complicated NDE problem that continues to be a challenge. To be able to completely characterize a weld, detailed knowledge of its tensile strength, ductility, hardness, microstructure, macrostructure, and chemical composition is needed. NDE techniques which can provide information on any of these features are extremely important. In this paper, we examine a seldom used approach based on the thermoelectric (TE) effect for characterizing welds and their associated heat affected zone (HAZ). The thermoelectric method monitors the thermoelectric power which is sensitive to small changes in the kinetics of the conduction electrons near the Fermi surface that can be caused by changes in the local microstructure. The technique has been applied to metal sorting, quality testing, flaw detection, thickness gauging of layers, and microscopic structural analysis. To demonstrate the effectiveness of the technique for characterizing welds, a series of tungsten-inert-gas welded Inconel-718 samples were scanned with a computer controlled TE probe. The samples were then analyzed using a scanning electron microscope and Rockwell hardness tests to characterize the weld and the associated HAZ. We then correlated the results with the TE measurements to provide quantitative information on the size of the HAZ and the degree of hardness of the material in the weld region. This provides potentially valuable information on the strength and fatigue life of the weld. We begin the paper by providing a brief review of the TE technique and then highlight some of the factors that can effect the measurements. Next, we provide an overview of the experimental procedure and discuss the results. Finally, we summarize our findings and consider areas for future research.

  2. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    DTIC Science & Technology

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  3. Programmable Automated Welding System (PAWS)

    NASA Technical Reports Server (NTRS)

    Kline, Martin D.

    1994-01-01

    An ambitious project to develop an advanced, automated welding system is being funded as part of the Navy Joining Center with Babcock & Wilcox as the prime integrator. This program, the Programmable Automated Welding System (PAWS), involves the integration of both planning and real-time control activities. Planning functions include the development of a graphical decision support system within a standard, portable environment. Real-time control functions include the development of a modular, intelligent, real-time control system and the integration of a number of welding process sensors. This paper presents each of these components of the PAWS and discusses how they can be utilized to automate the welding operation.

  4. Automated generation of weld path trajectories.

    SciTech Connect

    Sizemore, John M.; Hinman-Sweeney, Elaine Marie; Ames, Arlo Leroy

    2003-06-01

    AUTOmated GENeration of Control Programs for Robotic Welding of Ship Structure (AUTOGEN) is software that automates the planning and compiling of control programs for robotic welding of ship structure. The software works by evaluating computer representations of the ship design and the manufacturing plan. Based on this evaluation, AUTOGEN internally identifies and appropriately characterizes each weld. Then it constructs the robot motions necessary to accomplish the welds and determines for each the correct assignment of process control values. AUTOGEN generates these robot control programs completely without manual intervention or edits except to correct wrong or missing input data. Most ship structure assemblies are unique or at best manufactured only a few times. Accordingly, the high cost inherent in all previous methods of preparing complex control programs has made robot welding of ship structures economically unattractive to the U.S. shipbuilding industry. AUTOGEN eliminates the cost of creating robot control programs. With programming costs eliminated, capitalization of robots to weld ship structures becomes economically viable. Robot welding of ship structures will result in reduced ship costs, uniform product quality, and enhanced worker safety. Sandia National Laboratories and Northrop Grumman Ship Systems worked with the National Shipbuilding Research Program to develop a means of automated path and process generation for robotic welding. This effort resulted in the AUTOGEN program, which has successfully demonstrated automated path generation and robot control. Although the current implementation of AUTOGEN is optimized for welding applications, the path and process planning capability has applicability to a number of industrial applications, including painting, riveting, and adhesive delivery.

  5. Wire-Guide Manipulator For Automated Welding

    NASA Technical Reports Server (NTRS)

    Morris, Tim; White, Kevin; Gordon, Steve; Emerich, Dave; Richardson, Dave; Faulkner, Mike; Stafford, Dave; Mccutcheon, Kim; Neal, Ken; Milly, Pete

    1994-01-01

    Compact motor drive positions guide for welding filler wire. Drive part of automated wire feeder in partly or fully automated welding system. Drive unit contains three parallel subunits. Rotations of lead screws in three subunits coordinated to obtain desired motions in three degrees of freedom. Suitable for both variable-polarity plasma arc welding and gas/tungsten arc welding.

  6. Wire-Guide Manipulator For Automated Welding

    NASA Technical Reports Server (NTRS)

    Morris, Tim; White, Kevin; Gordon, Steve; Emerich, Dave; Richardson, Dave; Faulkner, Mike; Stafford, Dave; Mccutcheon, Kim; Neal, Ken; Milly, Pete

    1994-01-01

    Compact motor drive positions guide for welding filler wire. Drive part of automated wire feeder in partly or fully automated welding system. Drive unit contains three parallel subunits. Rotations of lead screws in three subunits coordinated to obtain desired motions in three degrees of freedom. Suitable for both variable-polarity plasma arc welding and gas/tungsten arc welding.

  7. Weld line detection and process control for welding automation

    NASA Astrophysics Data System (ADS)

    Yang, Sang-Min; Cho, Man-Ho; Lee, Ho-Young; Cho, Taik-Dong

    2007-03-01

    Welding has been widely used as a process to join metallic parts. But because of hazardous working conditions, workers tend to avoid this task. Techniques to achieve the automation are the recognition of joint line and process control. A CCD (charge coupled device) camera with a laser stripe was applied to enhance the automatic weld seam tracking in GMAW (gas metal arc welding). The adaptive Hough transformation having an on-line processing ability was used to extract laser stripes and to obtain specific weld points. The three-dimensional information obtained from the vision system made it possible to generate the weld torch path and to obtain information such as the width and depth of the weld line. In this study, a neural network based on the generalized delta rule algorithm was adapted to control the process of GMAW, such as welding speed, arc voltage and wire feeding speed. The width and depth of the weld joint have been selected as neurons in the input layer of the neural-network algorithm. The input variables, the width and depth of the weld joint, are determined by image information. The voltage, weld speed and wire feed rate are represented as the neurons in the output layer. The results of the neural-network learning applied to the welding are as follows: learning ratio 0.5, momentum ratio 0.7, the number of hidden layers 2 and the number of hidden units 8. They have significant influence on the weld quality.

  8. Robotic Tool Changer For Automated Welding

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Spencer, Carl N.

    1994-01-01

    Prototype robotic tool changer for automated welding system eliminates need for most manual tool setups and attendant problems: operates rapidly, always chooses designated tool, maneuvers tip of welding torch or other tool in correct position, and reliably connects water, gas, welding wire, high-voltage electrical signals, and ground. Also loads tools other than those for welding. Intended for use in robotic work cell producing all good parts, no rejects. In production, robot welds part, tests for flaws, and reworks as necessary before releasing it.

  9. Computerized system automates GMA pipe welding

    SciTech Connect

    Nadeau, F.; Blain, J. ); Dufour, M. )

    1990-06-01

    This article describes the basic principles of the control method and how it was applied to the development of a completely automated welding work cell designed for the pipe prefabrication industry. The results of a weld qualification study and a productivity study are presented.

  10. Computer Programs For Automated Welding System

    NASA Technical Reports Server (NTRS)

    Agapakis, John E.

    1993-01-01

    Computer programs developed for use in controlling automated welding system described in MFS-28578. Together with control computer, computer input and output devices and control sensors and actuators, provide flexible capability for planning and implementation of schemes for automated welding of specific workpieces. Developed according to macro- and task-level programming schemes, which increases productivity and consistency by reducing amount of "teaching" of system by technician. System provides for three-dimensional mathematical modeling of workpieces, work cells, robots, and positioners.

  11. Automated Fuel Element Closure Welding System

    SciTech Connect

    Wahlquist, D.R.

    1993-03-01

    The Automated Fuel Element Closure Welding System is a robotic device that will load and weld top end plugs onto nuclear fuel elements in a highly radioactive and inert gas environment. The system was developed at Argonne National Laboratory-West as part of the Fuel Cycle Demonstration. The welding system performs four main functions, it (1) injects a small amount of a xenon/krypton gas mixture into specific fuel elements, and (2) loads tiny end plugs into the tops of fuel element jackets, and (3) welds the end plugs to the element jackets, and (4) performs a dimensional inspection of the pre- and post-welded fuel elements. The system components are modular to facilitate remote replacement of failed parts. The entire system can be operated remotely in manual, semi-automatic, or fully automatic modes using a computer control system. The welding system is currently undergoing software testing and functional checkout.

  12. Automated Fuel Element Closure Welding System

    SciTech Connect

    Wahlquist, D.R.

    1993-01-01

    The Automated Fuel Element Closure Welding System is a robotic device that will load and weld top end plugs onto nuclear fuel elements in a highly radioactive and inert gas environment. The system was developed at Argonne National Laboratory-West as part of the Fuel Cycle Demonstration. The welding system performs four main functions, it (1) injects a small amount of a xenon/krypton gas mixture into specific fuel elements, and (2) loads tiny end plugs into the tops of fuel element jackets, and (3) welds the end plugs to the element jackets, and (4) performs a dimensional inspection of the pre- and post-welded fuel elements. The system components are modular to facilitate remote replacement of failed parts. The entire system can be operated remotely in manual, semi-automatic, or fully automatic modes using a computer control system. The welding system is currently undergoing software testing and functional checkout.

  13. Automated Spot Weld Inspection using Infrared Thermography

    SciTech Connect

    Chen, Jian; Zhang, Wei; Yu, Zhenzhen; Feng, Zhili

    2012-01-01

    An automated non-contact and non-destructive resistance spot weld inspection system based on infrared (IR) thermography was developed for post-weld applications. During inspection, a weld coupon was heated up by an auxiliary induction heating device from one side of the weld, while the resulting thermal waves on the other side were observed by an IR camera. The IR images were analyzed to extract a thermal signature based on normalized heating time, which was then quantitatively correlated to the spot weld nugget size. The use of normalized instead of absolute IR intensity was found to be useful in minimizing the sensitivity to the unknown surface conditions and environment interference. Application of the IR-based inspection system to different advanced high strength steels, thickness gauges and coatings were discussed.

  14. Welding rework data acquisition and automation

    NASA Technical Reports Server (NTRS)

    Romine, Peter L.

    1996-01-01

    Aluminum-Lithium is a modern material that NASA MSFC is evaluating as an option for the aluminum alloys and other aerospace metals presently in use. The importance of aluminum-lithium is in it's superior weight to strength characteristics. However, aluminum-lithium has produced many challenges in regards to manufacturing and maintenance. The solution to these problems are vital to the future uses of the shuttle for delivering larger payloads into earth orbit and are equally important to future commercial applications of aluminum-lithium. The Metals Processes Branch at MSFC is conducting extensive tests on aluminum-lithium which includes the collection of large amounts of data. This report discusses the automation and data acquisition for two processes: the initial weld and the repair. The new approach reduces the time required to collect the data, increases the accuracy of the data, and eliminates several types of human errors during data collection and entry. The same material properties that enhance the weight to strength characteristics of aluminum-lithium contribute to the problems with cracks occurring during welding, especially during the repair/rework process. The repairs are required to remove flaws or defects discovered in the initial weld, either discovered by x-ray, visual inspection, or some other type of nondestructive evaluation. It has been observed that cracks typically appear as a result of or beyond the second repair. MSFC scientists have determined that residual mechanical stress introduced by the welding process is a primary cause of the cracking. Two obvious solutions are to either prevent or minimize the stress introduced during the welding process, or remove or reduce the stress after the welding process and MSFC is investigating both of these.

  15. Automated IR-weld seam control

    NASA Astrophysics Data System (ADS)

    Balle, Michel

    1990-03-01

    In 1975 the concept of visualizing, measuring and studying the thermal condition of welded seams was investigated by a laboratory of the French ministry of defense (at the request of a metal constructor). Gilbert Gaussorgues, the founding father of the company HGH was at the time in charge of the infrared laboratory in question, a department of the general administration of Armament in Toulon, France. His idea was to apply military IR-Technology to above mentioned welding application. Having developed a prototype, tests readily confirmed the validity of using IR-emission from the weld seam close to the actual moment of welding as an indicator of the quality of the fmal assembly. Nearly ten years later, in 1984, HGH decided, due to an increasing demand, to develop above preliminary tests to a complete product/application package designed specifically for welding process-control. The inspection oftubing and of the integrity welds of barrels with hazardous content, were the first applications.

  16. Automated process control for capacitor-discharge welding

    SciTech Connect

    Wilson, Rick D.; Paul, Brian K.

    1998-01-01

    Capacitor discharge welding (CDW) is an autogenous, rapid solidification, joining process ideal for joining small parts of similar or dissimilar metals. Potential applications include welding of electrical contacts, cutting tool inserts, and automotive valves. Because of high cooling rates in excess of one million °C/s, the production rate for CDW process is very high. However potential industrial users have been hesitant to use CDW due largely to the unavailability of automated process control. The objective of this research was to develop models for an on-line quality control feedback system for CDW. The system described monitors current and voltage curves produced during the welding cycle. These curves have been found to be good indicators of certain types of welding defects. A closed-loop automation architecture for future work will also be discussed.

  17. Automated Welding of Rotary Forge Hammers

    DTIC Science & Technology

    1994-05-01

    NUMBER OF PAGES Plasma Transferred Arc (PTA) Welding. Metal Inert Gas (MIG) Welding, 34 Metal Powder, Rotary Forge Hammers. Hardfacing 16. PRICE CODE 17...filled with required hardfacing materials ............................................... 26 8. Top and side schematic views, respectively, of forging...superalloy hardfacing deposit. In addition to the hardfacing layer, an underlying layer of buffer material must first be deposited to minimize cracking

  18. Automated weld torch guidance control system

    NASA Technical Reports Server (NTRS)

    Smith, H. E.; Wall, W. A.; Burns, M. R., Jr. (Inventor)

    1986-01-01

    A device for automatically controlling the movement of a welding torch while welding an elongated joint is described. A charge injection television camera is carried on a movable support. The camera includes a matrix of individual light sensing video elements which generate voltages responsive to light reflected off of the joint and surrounding areas of the work piece. The voltages produced by the pixels are converted to digital words which are fed to a microprocessor for generating an error signal. This error signal is fed to a digital motor which is used to drive a movable support upon which the television camera is carried.

  19. Automated thresholding in radiographic image for welded joints

    NASA Astrophysics Data System (ADS)

    Yazid, Haniza; Arof, Hamzah; Yazid, Hafizal

    2012-03-01

    Automated detection of welding defects in radiographic images becomes non-trivial when uneven illumination, contrast and noise are present. In this paper, a new surface thresholding method is introduced to detect defects in radiographic images of welding joints. In the first stage, several image processing techniques namely fuzzy c means clustering, region filling, mean filtering, edge detection, Otsu's thresholding and morphological operations method are utilised to locate the area in which defects might exist. This is followed by the implementation of inverse surface thresholding with partial differential equation to locate isolated areas that represent the defects in the second stage. The proposed method obtained a promising result with high precision.

  20. Development of fully automated and integrated (''Instamatic'') welding systems for marine applications

    SciTech Connect

    Masubuchi, K.; Gustin, H.L.; Schloerb, D.W.

    1983-05-01

    A two-year research program was conducted at M.I.T. to develop fully automated and integrated welding systems. These systems package many actions involved in welding so that certain prescribed welding jobs can be performed by a person with no welding skill. They have been nicknamed ''instamatic'' welding systems, since they are similar to the easy-to-operate cameras. Following a general discussion on the development of the concept of the ''instamatic'' welding system, discussions are given on two types of systems which have been built and tested: underwater stud welding systems, and those using arc welding processes.

  1. Laser based spot weld characterization

    NASA Astrophysics Data System (ADS)

    Jonietz, Florian; Myrach, Philipp; Rethmeier, Michael; Suwala, Hubert; Ziegler, Mathias

    2016-02-01

    Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto, the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called "weld nugget" provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contact-free, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established.

  2. Development of automated welding process for field fabrication of thick walled pressure vessels. Fourth quarter, FY 1980

    SciTech Connect

    Not Available

    1980-12-19

    Progress is reported in research on the automated welding of heavy steel plate for the fabrication of pressure vessels. Information is included on: torch and shield adaptation; mechanical control of the welding process; welding parameters; joint design; filler wire optimizaton; nondestructive testing of welds; and weld repair. (LCL)

  3. Automated Variable-Polarity Plasma-Arc Welding

    NASA Technical Reports Server (NTRS)

    Numes, A. C., Jr.; Bayless, E. O., Jr.; Jones, S. C., III; Munafo, P.; Munafo, A.; Biddle, A.; Wilson, W.

    1984-01-01

    Variable-polarity plasma-arc methods produces better welds at lower cost than gas-shielded tungsten-arc welding in assemblies. Weld porosity very low and costs of joint preparation, depeaking, inspection, and weld repair minimized.

  4. Automation of the electron-beam welding process

    NASA Astrophysics Data System (ADS)

    Koleva, E.; Dzharov, V.; Kardjiev, M.; Mladenov, G.

    2016-03-01

    In this work, the automatic control is considered of the vacuum and cooling systems of the located in the IE-BAS equipment for electron-beam welding, evaporation and surface modification. A project was elaborated for the control and management based on the development of an engineering support system using existing and additional technical means of automation. Optimization of the indicators, which are critical for the duration of reaching the working regime and stopping the operation of the installation, can be made using experimentally obtained transient characteristics. The automation of the available equipment aimed at improving its efficiency and the repeatability of the obtained results, as well as at stabilizing the process parameters, should be integrated in an Engineering Support System which, besides the operator supervision, consists of several subsystems for equipment control, data acquisition, information analysis, system management and decision-making support.

  5. Characterization of simulated production welds in alloy 908

    SciTech Connect

    Jang, C.H.; Grundy, D.C.; Steeves, M.M.

    1997-06-01

    This study characterized room temperature mechanical properties of Incoloy{reg_sign} alloy 908* welds made from two base metal conditions: mill-annealed or homogenized (1050{degrees}C/1hr). An automatic pulsed-gas tungsten arc welder simulated actual conduit welding conditions. The weld fusion zone showed a typical cellular-dendritic microstructure with the precipitation of secondary phases within the interdendritic zone. Grain boundary liquation phenomenon was observed near the fusion boundaries in the heat affected zone. Complete resolidification of liquated grain boundaries prevented crack formation during welding. The tensile properties of the welds showed a strong dependence on the selection of the base metal used for welding. When the base metal was homogenized, the welds showed about the same amount of ductility as the homogenized base metal in the as-welded condition. Its strength was also higher than that of the surrounding homogenized base metal. The fracture toughness of welds was measured by the J-integral test technique. Unlike the tensile properties, the fracture toughness of the welds showed no dependence on the condition of the base metal. The fracture toughness of the welds was about 140 MPa{radical}m in the aged condition. The fatigue crack growth rates of aged production welds were comparable to those of the base metal. The fatigue crack growth threshold was measured to be about 3.7 MPa{radical}m for the as-welded production welds with homogenized base metal.

  6. Experimental investigation and characterization of micro resistance welding with an electro-thermal actuator

    NASA Astrophysics Data System (ADS)

    Chang, Chun-Wei; Yeh, Cheng-Chi; Hsu, Wensyang

    2009-02-01

    Resistance welding is a common scheme of assembly on the macro scale by pressing together two workpieces with current passing through them to generate joule heating at the contact region due to high contact resistance. However, micro assembly by resistance welding is seldom reported. Here, resistance welding with an electro-thermal microactuator to assemble micro Ni structures is experimentally investigated and characterized. The bent-beam electro-thermal microactuator is designed to provide the necessary displacements and pressing forces. The two-mask metal-based surface micromachining process is adopted to fabricate the micro Ni structures. The calibrated initial contact resistance is shown to decrease with increasing contact pressure. Furthermore, stronger welding strength is achieved at a smaller initial contact resistance, which indicates that a larger clamping force would enhance the welding strength as large as 3.09 MPa (74.4 µN) at a contact resistance of 2.7 Ω here. The input welding energy is also found to be a critical factor. In our tests, when welding energy is below the threshold limit of 0.05 J, the welding trials all fail. For the energy between 0.05 J and 1 J, there is a transition from a lower yield of 33.3% to a higher yield of 58.3%. At high welding energy, between 1 and 10 J, 100% yield is achieved. With the demonstration and characterization of micro resistance welding by the electro-thermal microactuator, the scheme proposed here would be helpful in the automation of micro assembly.

  7. Design, construction, and characterization of a novel robotic welding fume generator and inhalation exposure system for laboratory animals.

    PubMed

    Antonini, James M; Afshari, Aliakbar A; Stone, Sam; Chen, Bean; Schwegler-Berry, Diane; Fletcher, W Gary; Goldsmith, W Travis; Vandestouwe, Kurt H; McKinney, Walter; Castranova, Vincent; Frazer, David G

    2006-04-01

    Respiratory effects observed in welders have included lung function changes, metal fume fever, bronchitis, and a possible increase in the incidence of lung cancer. Many questions remain unanswered regarding the causality and possible underlying mechanisms associated with the potential toxic effects of welding fume inhalation. The objective of the present study was to construct a completely automated, computer-controlled welding fume generation and inhalation exposure system to simulate real workplace exposures. The system comprised a programmable six-axis robotic welding arm, a water-cooled arc welding torch, and a wire feeder that supplied the wire to the torch at a programmed rate. For the initial studies, gas metal arc welding was performed using a stainless steel electrode. A flexible trunk was attached to the robotic arm of the welder and was used to collect and transport fume from the vicinity of the arc to the animal exposure chamber. Undiluted fume concentrations consistently ranged from 90-150 mg/m(3) in the animal chamber during welding. Temperature and humidity remained constant in the chamber during the welding operation. The welding particles were composed of (from highest to lowest concentration) iron, chromium, manganese, and nickel as measured by inductively coupled plasma atomic emission spectroscopy. Size distribution analysis indicated the mass median aerodynamic diameter of the generated particles to be approximately 0.24 microm with a geometric standard deviation (sigma(g)) of 1.39. As determined by transmission and scanning electron microscopy, the generated aerosols were mostly arranged as chain-like agglomerates of primary particles. Characterization of the laboratory-generated welding aerosol has indicated that particle morphology, size, and chemical composition are comparable to stainless steel welding fume generated in other studies. With the development of this novel system, it will be possible to establish an animal model using

  8. Computer-aided programming of automated welding work cells

    NASA Astrophysics Data System (ADS)

    Kukareko, Evgeni; Pashkevich, Anatoly; Khmel, Dmitry; Korzun, Alexander; Yurkevich, Yury

    1994-11-01

    The paper is devoted to computer-aided welding work cells design, path planning and programming. It presents specially developed algorithms and software tools for simulation of arc and spot welding robotic cells and generation of technological programs. The software has been tested in the automotive industry on the manufacturing floor.

  9. Evaluation of Forces on the Welding Probe of the Automated Retractable Pin-Tool (RPT)

    NASA Technical Reports Server (NTRS)

    Ding, R. J.

    2001-01-01

    The NASA invention entitled 'The Hydraulic Controlled Auto-Adjustable Pin Tool for Friction Stir Welding' (US Patent 5,893,507), better known as the Retractable Pin-Tool (RPT), has been instrumented with a load-detecting device allowing the forces placed on the welding probe to be measured. As the welding probe is plunged into the material, the forces placed on the probe can now be characterized. Of particular interest are those forces experienced as the welding probe comes within close proximity to the back-up anvil. For a given material, it is believed that unique forces are generated relative to the distance between the welding probe and the anvil. The forces have been measured and characterized for several materials, and correlations have been made between these forces and the pin's position relative to the backside of the weld material.

  10. Automated Mobile Infrared Mirror System Applied To Laser Welding Of Nuclear Components

    NASA Astrophysics Data System (ADS)

    Cai, Giulio; Cruciani, Diego; Cantello, Maichi

    1988-07-01

    Oxygen-free copper mirrors are currently used for transmitting, aiming and focusing high power infrared laser beams. When used in automated laser material processing systems, additional requirements are demanded of them. This paper deals with the solution adopted for their design, manufacture, assembly and in-service testing, as applied to laser welding heavy section components in AISI 304 with a 15 kW CW carbon-dioxide laser. The beam handling devices were used to demonstrate the suitability of the laser welding technique for assembling some of the structures of the reactor core in the French Superphenix nuclear plant. Two multiple rotating mirror systems, connected to each other for correct processing, had to be manufactured to perform circular welds to join sleeves to the plates of tne main diagrid, with a welding thickness of up to 15 mm. AISI 304 stainless steel is suitable for defect-free laser welded joints. Each multiple mirror systeid was dedicated to a particular welding technique: the first with the laser impinging uwards on the workpiece, the second downwards. In the latter case, special assist gas nozzles were needed to protect the mirrors from the metal vapour jets. Beam handling on a horizontal plane was also tested using another rotating mirror system for internally welding sleeves to plates. The results demonstrated the feasibility and suitability of the automated process for industrial applications. The accuracy of the results obtained using the multiple mirror system enables it to be adopted for assembling metallic structures similar to the Superphenix main diagrid. The reduction in manufacturing costs using such automated laser beam handling devices is calculated to be 30 - 40% of the total.

  11. Development in characterization of resistance spot welding of aluminum

    SciTech Connect

    Hao, M.; Osman, K.A.; Boomer, D.R.

    1994-12-31

    Automotive interest in aluminum is growing rapidly in Europe and North America. Resistance spot-welding and weld-bonding will be key techniques in the volume production of aluminum vehicles. As part of the Alcan program to fully understand and characterize the spot-welding of aluminum, it was necessary to develop a custom data a cquisition system. This can measure important electrical and mechanical process variables in real-time during the spot-welding process. The data acquisition system developed can be used to monitor both single-phase AC and medium frequency (MF)(DC) (inverter) welding systems. it can log data including current, voltage, dynamic resistance, electrode displacement, and electrode force at rates of up to 150 KHz. An acquisition and analysis system has been developed that is capable of extracting spot weld signatures from logged process data. No single-process parameter has been found which can be used to predict weld quality for aluminum. Multiple linear regression methods, based on a number of spot-welding process data, can predict nugget diameter and static strength.

  12. Development of automated welding process for field fabrication of thick walled pressure vessels. Fourth quarter technical progress report for period ending September 28, 1980

    SciTech Connect

    Not Available

    1980-01-01

    Progress is reported in research aimed at optimizing an automated welding process for the field fabrication of thick-walled pressure vessels and for evaluating the welded joints. Information is included on the welding equipment, mechanical control of the process, joint design, filler wire optimization, in-process nondestructive testing of welds, and repair techniques. (LCL)

  13. Welding.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  14. Welding.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  15. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints

    NASA Astrophysics Data System (ADS)

    Patterson, Erin E.; Hovanski, Yuri; Field, David P.

    2016-06-01

    This work focuses on the microstructural characterization of aluminum to steel friction stir welded joints. Lap weld configuration coupled with scribe technology used for the weld tool have produced joints of adequate quality, despite the significant differences in hardness and melting temperatures of the alloys. Common to friction stir processes, especially those of dissimilar alloys, are microstructural gradients including grain size, crystallographic texture, and precipitation of intermetallic compounds. Because of the significant influence that intermetallic compound formation has on mechanical and ballistic behavior, the characterization of the specific intermetallic phases and the degree to which they are formed in the weld microstructure is critical to predicting weld performance. This study used electron backscatter diffraction, energy dispersive spectroscopy, scanning electron microscopy, and Vickers micro-hardness indentation to explore and characterize the microstructures of lap friction stir welds between an applique 6061-T6 aluminum armor plate alloy and a RHA homogeneous armor plate steel alloy. Macroscopic defects such as micro-cracks were observed in the cross-sectional samples, and binary intermetallic compound layers were found to exist at the aluminum-steel interfaces of the steel particles stirred into the aluminum weld matrix and across the interfaces of the weld joints. Energy dispersive spectroscopy chemical analysis identified the intermetallic layer as monoclinic Al3Fe. Dramatic decreases in grain size in the thermo-mechanically affected zones and weld zones that evidenced grain refinement through plastic deformation and recrystallization. Crystallographic grain orientation and texture were examined using electron backscatter diffraction. Striated regions in the orientations of the aluminum alloy were determined to be the result of the severe deformation induced by the complex weld tool geometry. Many of the textures observed in the weld

  16. Programmable Automated Welding System (PAWS): Control of welding through software and hardware

    NASA Technical Reports Server (NTRS)

    Kline, Martin D.; Doyle, Thomas E.

    1994-01-01

    The ATD phase of the PAWS program ended in November 1992 and the follow-on ManTech program was started in September 1993. The system will be industrially hardened during the first year of this program. Follow-on years will focus upon the transition into specific end-user sites. These implementations will also expand the system into other welding processes (e.g. FCAW, GTAW, PAW). In addition, the architecture is being developed for application to other non-welding robotic processes (e.g. inspection, surface finishing). Future development is anticipated to encompass hardening for extreme environments, expanded exception handling techniques, and application to a range of manipulators.

  17. Programmable Automated Welding System (PAWS): Control of welding through software and hardware

    NASA Astrophysics Data System (ADS)

    Kline, Martin D.; Doyle, Thomas E.

    1994-02-01

    The ATD phase of the PAWS program ended in November 1992 and the follow-on ManTech program was started in September 1993. The system will be industrially hardened during the first year of this program. Follow-on years will focus upon the transition into specific end-user sites. These implementations will also expand the system into other welding processes (e.g. FCAW, GTAW, PAW). In addition, the architecture is being developed for application to other non-welding robotic processes (e.g. inspection, surface finishing). Future development is anticipated to encompass hardening for extreme environments, expanded exception handling techniques, and application to a range of manipulators.

  18. Microstructural Characterizations with EDAX Analysis of Dissimilar Friction Stir Welds

    NASA Astrophysics Data System (ADS)

    Ravikumar, S.; Rao, V. S.

    2013-10-01

    This paper reports the microstructural characteristics of dissimilar friction stir welds with AA7075T651 and AA6061T651. Dissimilar friction stir welds between AA7075T651 and AA6061T651 were produced by varying the rotational speeds between 800 and 1,000 rpm and the welding speeds between 90 and 110 mm/min. The welds were characterized through optical microscope and scanning electron microscope (SEM). Three different tool profiles (taper cylindrical threaded, taper square threaded and simple square) were used for this investigation and in that taper cylindrical threaded tool with process parameters 900 rpm and 100 mm/min were found to have maximum tensile strength of 205 MPa for the dissimilar butt joints. The SEM with energy-dispersive X-ray spectroscopy analysis reveals the metallurgical bonding achieved at the joint interfaces of the welds produced. The good mixing of both the materials joined was obtained at lower welding and higher rotational speed while the tunnel defect was found to be common in the welds produced irrespective of the tool pin profiles and process parameters due to insufficient axial load with 0° tilt angle.

  19. Automating the load/unload cycle in capacitor-discharge welding

    SciTech Connect

    Paul, Brian K.; Wattanutchariya, W.; Wilson, Rick D.

    1998-01-01

    Low-voltage capacitor-discharge welding (CDW) process offers environmentally friendly, high-volume joining of advanced materials in home appliance, cutting tools, automotive, and electromechanical industries among others. Because of high cooling rates in excess of one million °K/s, CDW offers the potential to join dissimilar materials without deleterious phase formation at very high production rates. However, potential industrial users are hesitant to use th CDW process due largely to the unavailability of automation. The objective of this research was to investigate the use of vacuum tooling in automating the load-unload cycle in CDW. The effectiveness of a vacuum chuck is compared to the effectiveness of a mechanical collet by welding together studs of electrically-pure aluminum. Limitations of vacuum tooling for CDW are discussed.

  20. Detailed characterization of welding fumes in personal exposure samples

    NASA Astrophysics Data System (ADS)

    Quémerais, B.; Mino, James; Amin, M. R.; Golshahi, H.; Izadi, H.

    2015-05-01

    The objective of the project was to develop a method allowing for detailed characterization of welding particles including particle number concentration, size distribution, surface chemistry and chemical composition of individual particles, as well as metal concentration of various welding fumes in personal exposure samples using regular sampling equipment. A sample strategy was developed to evaluate the variation of the collection methods on mass concentration. Samples were collected with various samplers and filters at two different locations using our collection system. The first location was using a robotic welding system while the second was manual welding. Collected samples were analysed for mass concentration using gravimetryand metal concentration using ICP/OES. More advanced analysis was performed on selected filters using X-Ray Photoelectron Spectroscopy to determine surface composition of the particles, and X-Ray Diffraction to determine chemical composition of the fumes. Results showed that the robotic system had a lot of variation in space when the collection system was located close to the weld. Collection efficiency was found to be quite variable depending upon the type of filter. As well, metal concentrations in blank filters were dependent upon the type of filter with MCE presenting with the highest blank values. Results obtained with the XRD and XPS systems showed that it was possible to analyse a small of powdered welding fume sample but results on filters were not conclusive.

  1. Characterization of Cassini GPHS Fueled-Clad Production Girth Welds

    SciTech Connect

    Franco-Ferreira, E.A.

    2000-03-23

    Fueled clads for radioisotope power systems are produced by encapsulating {sup 238}PuO{sub 2} in iridium alloy cups, which are joined at their equators by gas tungsten arc welding. Cracking problems at the girth weld tie-in area during production of the Galileo/Ulysses GPHS capsules led to the development of a first-generation ultrasonic test for girth weld inspection at the Savannah River Plant. A second-generation test and equipment with significantly improved sensitivity and accuracy were jointly developed by the Oak Ridge Y-12 Plant and Westinghouse Savannah River Company for use during the production of Cassini GPHS capsules by the Los Alamos National Laboratory. The test consisted of Lamb wave ultrasonic scanning of the entire girth weld from each end of the capsule combined with a time-of-flight evaluation to aid in characterizing nonrelevant indications. Tangential radiography was also used as a supplementary test for further evaluation of reflector geometry. Each of the 317 fueled GPHS capsules, which were girth welded for the Cassini Program, was subjected to a series of nondestructive tests that included visual, dimensional, helium leak rate, and ultrasonic testing. Thirty-three capsules were rejected prior to ultrasonic testing. Of the 44 capsules rejected by the standard ultrasonic test, 22 were upgraded to flight quality through supplementary testing for an overall process acceptance rate of 82.6%. No confirmed instances of weld cracking were found.

  2. Computer automation of ultrasonic testing. [inspection of ultrasonic welding

    NASA Technical Reports Server (NTRS)

    Yee, B. G. W.; Kerlin, E. E.; Gardner, A. H.; Dunmyer, D.; Wells, T. G.; Robinson, A. R.; Kunselman, J. S.; Walker, T. C.

    1974-01-01

    Report describes a prototype computer-automated ultrasonic system developed for the inspection of weldments. This system can be operated in three modes: manual, automatic, and computer-controlled. In the computer-controlled mode, the system will automatically acquire, process, analyze, store, and display ultrasonic inspection data in real-time. Flaw size (in cross-section), location (depth), and type (porosity-like or crack-like) can be automatically discerned and displayed. The results and pertinent parameters are recorded.

  3. B218 Weld Filler Wire Characterization for Al-Li Alloy 2195

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerry; Russell, Carolyn

    2000-01-01

    NASA Marshall Space Flight Center, Lockheed Martin Space Systems- Michoud Operations, and McCook Metals have developed an aluminum-copper weld filler wire for fusion welding aluminum lithium alloy 2195. The aluminum-copper based weld filler wire has been identified as B218, a McCook Metals designation. B218 is the result of six years of weld filler wire development funded by NASA, Lockheed Martin, and McCook Metals. The filler wire chemistry was developed to produce enhanced 2195 weld and repair weld mechanical properties over the 4043 aluminum-silicon weld filler wire, which is currently used to weld 2195 on the Super Lightweight External Tank for the NASA Space Shuttle Program. An initial characterization was performed consisting of a repair weld evaluation using B218 and 4043 weld filler wires. The testing involved room temperature and cryogenic repair weld tensile testing along with fracture toughness testing. From the testing, B218 weld filler wire produce enhanced repair weld tensile strength, ductility, and fracture properties over 4043. B218 weld filler wire has proved to be a superior weld filler wire for welding aluminum lithium alloy 2195 over 4043.

  4. Characterization of Nitinol Laser-Weld Joints by Nondestructive Testing

    NASA Astrophysics Data System (ADS)

    Wohlschlögel, Markus; Gläßel, Gunter; Sanchez, Daniela; Schüßler, Andreas; Dillenz, Alexander; Saal, David; Mayr, Peter

    2015-12-01

    Joining technology is an integral part of today's Nitinol medical device manufacturing. Besides crimping and riveting, laser welding is often applied to join components made from Nitinol to Nitinol, as well as Nitinol components to dissimilar materials. Other Nitinol joining techniques include adhesive bonding, soldering, and brazing. Typically, the performance of joints is assessed by destructive mechanical testing, on a process validation base. In this study, a nondestructive testing method—photothermal radiometry—is applied to characterize small Nitinol laser-weld joints used to connect two wire ends via a sleeve. Two different wire diameters are investigated. Effective joint connection cross sections are visualized using metallography techniques. Results of the nondestructive testing are correlated to data from destructive torsion testing, where the maximum torque at fracture is evaluated for the same joints and criteria for the differentiation of good and poor laser-welding quality by nondestructive testing are established.

  5. Welding.

    ERIC Educational Resources Information Center

    Lehigh County Area Vocational-Technical School, Schnecksville, PA.

    This curriculum guide provides materials for a 12-unit secondary course in welding. Purpose stated for the flexible entry and exit course is to help students master manipulative skills to develop successful welding techniques and to gain an understanding of the specialized tools and equipment used in the welding field. Units cover oxyacetylene…

  6. Welding.

    ERIC Educational Resources Information Center

    Lehigh County Area Vocational-Technical School, Schnecksville, PA.

    This curriculum guide provides materials for a 12-unit secondary course in welding. Purpose stated for the flexible entry and exit course is to help students master manipulative skills to develop successful welding techniques and to gain an understanding of the specialized tools and equipment used in the welding field. Units cover oxyacetylene…

  7. Welding Research

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Welding fabrication and welding processes were studied. The following research projects are reported: (1) welding fabrication; (2) residual stresses and distortion in structural weldments in high strength steels; (3) improvement of reliability of welding by in process sensing and control (development of smart welding machines for girth welding of pipes); (4) development of fully automated and integrated welding systems for marine applications; (5) advancement of welding technology; (6) research on metal working by high power laser (7) flux development; (8) heat and fluid flow; (9) mechanical properties developments.

  8. Advances in welding science and technology

    SciTech Connect

    David, S.A.; Babu, S.S.; Vitek, J.M.

    1995-12-31

    Over the years, welding has been more of an art than a science, but in the last few decades major advances have taken place in welding science and technology. With the development of new methodologies at the crossroads of basic and applied sciences, enormous opportunities and potential exist to develop a science-based design of composition, structure, and properties of welds with intelligent control and automation of the welding processes. In the last several decades, welding has evolved as an interdisciplinary activity requiring synthesis of knowledge from various disciplines and incorporating the most advanced tools of various basic applied sciences. A series of international conferences and other publications have covered the issues, current trends and directions in welding science and technology. In the last few decades, major progress has been made in (i) understanding physical processes in welding, (ii) characterization of microstructure and properties, and (iii) intelligent control and automation of welding. This paper describes some of these developments.

  9. Development of automated welding process for field fabrication of thick walled pressure vessels

    SciTech Connect

    Schneider, R.A.

    1981-01-01

    Four tasks are repoted on: review of welding processes (complete), adaptation of the GTAW-HW narrow groove process to vertical and horizontal welds, 8-inch thick field demonstration/qualification welds, and welding procedure handbook. (DLC)

  10. Automated Characterization Of Vibrations Of A Structure

    NASA Technical Reports Server (NTRS)

    Bayard, David S.; Yam, Yeung; Mettler, Edward; Hadaegh, Fred Y.; Milman, Mark H.; Scheid, Robert E.

    1992-01-01

    Automated method of characterizing dynamical properties of large flexible structure yields estimates of modal parameters used by robust control system to stabilize structure and minimize undesired motions. Based on extraction of desired modal and control-design data from responses of structure to known vibrational excitations. Applicable to terrestrial structures where vibrations are important - aircraft, buildings, bridges, cranes, and drill strings.

  11. Geoengineering characterization of welded tuffs from laboratory and field investigations

    SciTech Connect

    Zimmerman, R.M.; Nimick, F.B.; Board, M.P.

    1984-12-31

    Welded tuff beneath Yucca Mountain adjacent to the Nevada Test Site (NTS) is being considered for development as a high-level radioactive waste repository by the Nevada Nuclear Waste Storage Investigations (NNWSI) Project. Because access into Yucca Mountain has been limited to borehole explorations, early geoengineering materials characterizations have been derived from laboratory tests on cores from Yucca Mountain and from laboratory and field tests on welded tuffs located in G-Tunnel on the NTS. G-Tunnel contains welded tuffs that have similar properties and stress states to those at Yucca Mountain and has been the location for in situ rock mechanics testing. The purpose of this paper is to summarize the geoengineering material property data obtained to date and to compare appropriate laboratory and field data from G-Tunnel to findings from Yucca Mountain. Geomechanical and thermal data are provided and are augmented by limited geological and hydrological data. A comparison of results of laboratory measurements on tuffs from Yucca Mountain and G-Tunnel indicates good agreement between the bulk densities, saturations, moduli of elasticity, Poisson`s ratios, and P-wave velocities. The G-Tunnel tuff has slightly lower thermal conductivity, tensile strength, compressive strength and slightly higher matrix permeability than does the welded tuff near the proposed repository horizon at Yucca Mountain. From a laboratory-to-field scaling perspective, the modulus of deformation shows the most sensitivity to field conditions because of the presence of joints found in the field. 14 refs., 1 tab.

  12. Geoengineering characterization of welded tuffs from laboratory and field investigations

    SciTech Connect

    Zimmerman, R.M.; Nimick, F.B.; Board, M.P.

    1984-12-31

    Welded tuff beneath Yucca Mountain adjacent to the Nevada Test Site (NTS) is being considered for development as a high-level radioactive waste repository by the Nevada Nuclear Waste Storage Investigations (NNWSI) Project. Because access into Yucca Mountain has been limited to borehole explorations, early geoengineering materials characterizations have been derived from laboratory tests on cores from Yucca Mountain and from laboratory and field tests on welded tuffs located in G-Tunnel on the NTS. G-Tunnel contains welded tuffs that have similar properties and stress states to those at Yucca Mountain and has been the location for in situ rock mechanics testing. The purpose of this paper is to summarize the geoengineering material property data obtained to date and to compare appropriate laboratory and field data from G-Tunnel to findings from Yucca Mountain. Geomechanical and thermal data are provided and are augmented by limited geological and hydrological data. A comparison of results of laboratory measurements on tuffs from Yucca Mountain and G-Tunnel indicates good agreement between the bulk densities, saturations, moduli of elasticity, Poisson`s ratios, and P-wave velocities. The G-Tunnel tuff has slightly lower thermal conductivity, tensile strength, compressive strength and slightly higher matrix permeability than does the welded tuff near the proposed repository horizon at Yucca Mountain. From a laboratory-to-field scaling perspective, the modulus of deformation shows the most sensitivity to field conditions because of the presence of the joints found in the field. 14 references, 1 table.

  13. Characterization of electron-beam weld processes in uranium by acoustic emission monitoring

    SciTech Connect

    Whittaker, J.W.; Murphy, J.L.

    1989-08-19

    Work was begun to characterize electron-beam (EB) welding of uranium by use of acoustic emission (AE) monitoring at the Oak Ridge Y-12 Plant. One specific objective was to determine if a correlation existed between weld penetration and an AE parameter(s). AE monitoring techniques were developed which allowed detection and recording of AE information during welding. Initial results from bead-on-plate welds of uranium imply that the AE signal varies during different processes: weld initiation, process stabilization, steady-state weld formation, weld cessation, and material cool-down. A correlation was developed between the AE ''average signal level'' (ASL) parameter and weld penetration which implies that penetration can be predicted from a given measured ASL level. 1 ref., 7 figs., 1 tab.

  14. Characterization of Phase Transformations and Stresses During the Welding of a Ferritic Mild Steel

    NASA Astrophysics Data System (ADS)

    Dye, D.; Stone, H. J.; Watson, M.; Rogge, R. B.

    2014-04-01

    The transient stresses and phase evolution have been characterized in the quasi-steady state produced around a gas tungsten arc welding torch in a plain carbon (ASTM 1018) steel using in situ neutron diffraction. A novel method has been developed to isolate the deviatoric or plane stress state in the presence of isotropic contributions to the lattice parameter, such as thermal expansion and solute content. The stress state was found to evolve in the anticipated manner, with compressive stresses ahead of the weld and tensile stresses behind the weld, in the weld and heat-affected zone, and compression in the far field behind the weld. In particular, the region of compression in the heat-affected zone adjacent to and just behind the welding torch expected from weld models was observed. The evolution of phase fraction around the weld was also determined using the technique and the stresses obtained from the ferrite phase.

  15. Characterization of welding residual stresses with neutron diffraction

    SciTech Connect

    Wang, X.L.; Spooner, S.; Hubbard, C.R.; Taljat, B.; Feng, Z.

    1998-03-01

    Welding residual stresses are a key concern in the fabrication and use of structural components containing welds. Residual stresses in welds are caused by non-uniform expansion and shrinkage of differently heated zones during the thermal transient of a weld pass. In some alloys, solid state phase transformations occurring during the welding transient contribute additional residual stresses. Manufacturing problems arising from welding residual stresses include cracking and dimensional distortion. During use, tensile stresses in the welded zone limit the fatigue resistance of the component under cyclic loading. In an aggressive environment, tensile welding residual stresses also create a necessary condition for stress-corrosion cracking to take place.

  16. Study of Mechanical Properties and Characterization of Pipe Steel welded by Hybrid (Friction Stir Weld + Root Arc Weld) Approach

    SciTech Connect

    Lim, Yong Chae; Sanderson, Samuel; Mahoney, Murray; Wasson, Andrew J; Fairchild, Doug P; Wang, Yanli; Feng, Zhili

    2015-01-01

    Friction stir welding (FSW) has recently attracted attention as an alternative construction process for gas/oil transportation applications due to advantages compared to fusion welding techniques. A significant advantage is the ability of FSW to weld the entire or nearly the entire wall thickness in a single pass, while fusion welding requires multiple passes. However, when FSW is applied to a pipe or tube geometry, an internal back support anvil is required to resist the plunging forces exerted during FSW. Unfortunately, it may not be convenient or economical to use internal backing support due to limited access for some applications. To overcome this issue, ExxonMobil recently developed a new concept, combining root arc welding and FSW. That is, a root arc weld is made prior to FSW that supports the normal loads associated with FSW. In the present work, mechanical properties of a FSW + root arc welded pipe steel are reported including microstructure and microhardness.

  17. Fracture mechanics characterization of welds: Fatigue life analysis of notches at welds: J(sub Ic) fracture toughness tests for weld metal

    NASA Astrophysics Data System (ADS)

    Underwood, John H.

    1995-03-01

    In this report two methods of fracture analysis of welds will be emphasized, one addressing fatigue life testing and analysis of notches at welds, and the other addressing the final fracture of the welded component and the fracture toughness tests used to characterize final fracture. These fatigue and fracture methods will be described by referring to recent work from the technical literature and from the U.S. Army Armament Research, Development, and Engineering Center, primarily fracture case study and fracture test method development investigations. A brief general summary will be given of fatigue and fracture methods and concepts that have application to welded structures. Specific fatigue crack initiation tests and analysis methods will be presented, using example results from a welded stainless steel box beam of a cannon carriage. Recent improvements and simplifications in J.integral fracture toughness tests will be described, particularly those related to welds. Fracture toughness measurements for various stainless steel weld metals and heat treatments will also be described.

  18. Automated Flaw Detection Scheme For Cast Austenitic Stainless Steel Weld Specimens Using Hilbert Huang Transform Of Ultrasonic Phased Array Data

    SciTech Connect

    Khan, T.; Majumdar, Shantanu; Udpa, L.; Ramuhalli, Pradeep; Crawford, Susan L.; Diaz, Aaron A.; Anderson, Michael T.

    2012-01-01

    The objective of this work is to develop processing algorithms to detect and localize the flaws using NDE ultrasonic data. Data was collected using cast austenitic stainless steel (CASS) weld specimens on-loan from the U.S. nuclear power industry’s Pressurized Water Reactor Owners Group (PWROG) specimen set. Each specimen consists of a centrifugally cast stainless steel (CCSS) pipe section welded to a statically cast (SCSS) or wrought (WRSS) section. The paper presents a novel automated flaw detection and localization scheme using low frequency ultrasonic phased array inspection signals in the weld and heat affected zone of the base materials. The major steps of the overall scheme are preprocessing and region of interest (ROI) detection followed by the Hilbert Huang transform (HHT) of A-scans in the detected ROIs. HHT offers time-frequency-energy distribution for each ROI. The accumulation of energy in a particular frequency band is used as a classification feature for the particular ROI.

  19. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    SciTech Connect

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  20. Characterization of Defocused Electron Beams and Welds in Stainless Steel and Refractory Metals using the Enhanced Modified Faraday Cup Diagnostic

    SciTech Connect

    Elmer, J W

    2009-01-23

    As the first part of a project to compare new generation, continuous wave, laser welding technology to traditional electron beam welding technology, electron beam welds were made on commercially pure vanadium refractory metal and 21-6-9 austenitic stainless steel. The electron beam welds were made while employing EB diagnostics to fully characterize the beams so that direct comparisons could be made between electron beam and laser beams and the welds that each process produces.

  1. Welding.

    ERIC Educational Resources Information Center

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  2. Welding.

    ERIC Educational Resources Information Center

    Baldwin, Harold; Whitney, Gregory

    This curriculum guide is intended to assist vocational instructors in preparing students for entry-level employment as welders and preparing them for advanced training in the workplace. The package contains an overview of new and emerging welding technologies, a competency/skill and task list, an instructor's guide, and an annotated bibliography.…

  3. Welding.

    ERIC Educational Resources Information Center

    Baldwin, Harold; Whitney, Gregory

    This curriculum guide is intended to assist vocational instructors in preparing students for entry-level employment as welders and preparing them for advanced training in the workplace. The package contains an overview of new and emerging welding technologies, a competency/skill and task list, an instructor's guide, and an annotated bibliography.…

  4. Interfacial characterization of joint between mild steel and aluminum alloy welded by resistance spot welding

    SciTech Connect

    Qiu Ranfeng; Shi Hongxin; Zhang Keke; Tu Yimin; Iwamoto, Chihiro; Satonaka, Shinobu

    2010-07-15

    The interfacial characteristics of resistance spot welded steel-aluminum alloy joint have been investigated using electron microscopy. The results reveal that reaction product FeAl{sub 3} is generated in the peripheral region of the weld while a reaction layer consisting of Fe{sub 2}Al{sub 5} adjacent to steel and FeAl{sub 3} adjacent to aluminum alloy forms in the central region of the weld, and that the morphology and thickness of the reaction layer vary with the position at the welding interface.

  5. Characterization of Tungsten Inert Gas (TIG) Welding Fume Generated by Apprentice Welders.

    PubMed

    Graczyk, Halshka; Lewinski, Nastassja; Zhao, Jiayuan; Concha-Lozano, Nicolas; Riediker, Michael

    2016-03-01

    Tungsten inert gas welding (TIG) represents one of the most widely used metal joining processes in industry. Its propensity to generate a greater portion of welding fume particles at the nanoscale poses a potential occupational health hazard for workers. However, current literature lacks comprehensive characterization of TIG welding fume particles. Even less is known about welding fumes generated by welding apprentices with little experience in welding. We characterized TIG welding fume generated by apprentice welders (N = 20) in a ventilated exposure cabin. Exposure assessment was conducted for each apprentice welder at the breathing zone (BZ) inside of the welding helmet and at a near-field (NF) location, 60cm away from the welding task. We characterized particulate matter (PM4), particle number concentration and particle size, particle morphology, chemical composition, reactive oxygen species (ROS) production potential, and gaseous components. The mean particle number concentration at the BZ was 1.69E+06 particles cm(-3), with a mean geometric mean diameter of 45nm. On average across all subjects, 92% of the particle counts at the BZ were below 100nm. We observed elevated concentrations of tungsten, which was most likely due to electrode consumption. Mean ROS production potential of TIG welding fumes at the BZ exceeded average concentrations previously found in traffic-polluted air. Furthermore, ROS production potential was significantly higher for apprentices that burned their metal during their welding task. We recommend that future exposure assessments take into consideration welding performance as a potential exposure modifier for apprentice welders or welders with minimal training.

  6. Characterization of Tungsten Inert Gas (TIG) Welding Fume Generated by Apprentice Welders

    PubMed Central

    Graczyk, Halshka; Lewinski, Nastassja; Zhao, Jiayuan; Concha-Lozano, Nicolas; Riediker, Michael

    2016-01-01

    Tungsten inert gas welding (TIG) represents one of the most widely used metal joining processes in industry. Its propensity to generate a greater portion of welding fume particles at the nanoscale poses a potential occupational health hazard for workers. However, current literature lacks comprehensive characterization of TIG welding fume particles. Even less is known about welding fumes generated by welding apprentices with little experience in welding. We characterized TIG welding fume generated by apprentice welders (N = 20) in a ventilated exposure cabin. Exposure assessment was conducted for each apprentice welder at the breathing zone (BZ) inside of the welding helmet and at a near-field (NF) location, 60cm away from the welding task. We characterized particulate matter (PM4), particle number concentration and particle size, particle morphology, chemical composition, reactive oxygen species (ROS) production potential, and gaseous components. The mean particle number concentration at the BZ was 1.69E+06 particles cm−3, with a mean geometric mean diameter of 45nm. On average across all subjects, 92% of the particle counts at the BZ were below 100nm. We observed elevated concentrations of tungsten, which was most likely due to electrode consumption. Mean ROS production potential of TIG welding fumes at the BZ exceeded average concentrations previously found in traffic-polluted air. Furthermore, ROS production potential was significantly higher for apprentices that burned their metal during their welding task. We recommend that future exposure assessments take into consideration welding performance as a potential exposure modifier for apprentice welders or welders with minimal training. PMID:26464505

  7. Microstructure characterization of laser welded Ti-6Al-4V fusion zones

    SciTech Connect

    Xu, Pei-quan; Li, Leijun Zhang, Chunbo

    2014-01-15

    The as-welded microstructure of laser-welded Ti-6Al-4V is characterized as a function of CO2 key-hole mode laser welding speed. Martensitic α′ is the predominant phase, with some α and retained β. Phase transformation is affected by the cooling rate through laser welding speed. A higher welding speed of 1.6 to 2.0 m/min produced more martensite α′ and less retained β in the welds. 1.4 m/min welding speed produced small amounts of α, besides the martensite α′. A trace of δ titanium hydride phase seems to have formed in the weld fusion zone. Moiré fringes are a common feature in the TEM microstructure, due to abundance of multi-phase interfaces. Tensile twins and clusters of dislocations indicate that plastic deformation has happened in the as-welded microstructure, indicating the local stress levels to be approaching the yield stress on-cooling during laser welding.

  8. Physical and chemical characterization of airborne particles from welding operations in automotive plants.

    PubMed

    Dasch, Jean; D'Arcy, James

    2008-07-01

    Airborne particles were characterized from six welding operations in three automotive plants, including resistance spot welding, metal inert gas (MIG) welding and tungsten inert gas (TIG) welding of aluminum and resistance spot welding, MIG welding and weld-through sealer of galvanized steel. Particle levels were measured throughout the process area to select a sampling location, followed by intensive particle sampling over one working shift. Temporal trends were measured, and particles were collected on filters to characterize their size and chemistry. In all cases, the particles fell into a bimodal size distribution with very large particles >20 mum in diameter, possibly emitted as spatter or metal expulsions, and very small particles about 1 mum in diameter, possibly formed from condensation of vaporized metal. The mass median aerodynamic diameter was about 1 mum, with only about 7% of the particle mass present as ultrafine particles <100 nm. About half the mass of aluminum welding particles could be accounted for by chemical analysis, with the remainder possibly present as oxygen. Predominant species were organic carbon, elemental carbon, iron, and aluminum. More than 80% of the particle mass could be accounted for from steel welding, primarily present as iron, organic carbon, zinc, and copper. Particle concentrations and elemental concentrations were compared with allowable concentrations as recommended by the Occupational Safety and Health Administration and the American Conference of Governmental Industrial Hygienists. In all cases, workplace levels were at least 11 times lower than recommended levels.

  9. Automated clustering-based workload characterization

    NASA Technical Reports Server (NTRS)

    Pentakalos, Odysseas I.; Menasce, Daniel A.; Yesha, Yelena

    1996-01-01

    The demands placed on the mass storage systems at various federal agencies and national laboratories are continuously increasing in intensity. This forces system managers to constantly monitor the system, evaluate the demand placed on it, and tune it appropriately using either heuristics based on experience or analytic models. Performance models require an accurate workload characterization. This can be a laborious and time consuming process. It became evident from our experience that a tool is necessary to automate the workload characterization process. This paper presents the design and discusses the implementation of a tool for workload characterization of mass storage systems. The main features of the tool discussed here are: (1)Automatic support for peak-period determination. Histograms of system activity are generated and presented to the user for peak-period determination; (2) Automatic clustering analysis. The data collected from the mass storage system logs is clustered using clustering algorithms and tightness measures to limit the number of generated clusters; (3) Reporting of varied file statistics. The tool computes several statistics on file sizes such as average, standard deviation, minimum, maximum, frequency, as well as average transfer time. These statistics are given on a per cluster basis; (4) Portability. The tool can easily be used to characterize the workload in mass storage systems of different vendors. The user needs to specify through a simple log description language how the a specific log should be interpreted. The rest of this paper is organized as follows. Section two presents basic concepts in workload characterization as they apply to mass storage systems. Section three describes clustering algorithms and tightness measures. The following section presents the architecture of the tool. Section five presents some results of workload characterization using the tool.Finally, section six presents some concluding remarks.

  10. Material Characterization of Dissimilar Friction Stir Spot Welded Aluminium and Copper Alloy

    NASA Astrophysics Data System (ADS)

    Sanusi, K. O.; Akinlabi, E. T.

    2017-08-01

    In this research study, material characterization of dissimilar friction stir spot welded Aluminium and Copper was evaluated. Rotational speeds of 800 rpm and transverse speeds of 50 mm/min, 150 mm/min and 250 mm/min were used. The total numbers of samples evaluated were nine altogether. The spot welds were characterised by microstructure characterization using optical microscope (OEM) and scanning electron microscopy technique (SEM) by observing the evolution of the microstructure across the weld’s cross-section. lap-shear test of the of the spot weld specimens were also done. From the results, it shows that welding of metals and alloys using Friction stir spot welding is appropriate and can be use in industrial applications.

  11. Ultrasonic spot welding of dissimilar materials: characterization of welded joints and parametric optimization

    NASA Astrophysics Data System (ADS)

    Satpathy, M. P.; Sahoo, S. K.

    2016-02-01

    Material joining is one of the key manufacturing processes used to assemble metallic and non-metallic parts for several applications. But the industries are facing many difficulties in joining of thin sheets of dissimilar metals by the conventional welding process because of their differences in chemical composition, physical and mechanical properties. Thus, ultrasonic welding is a solid state joining process used for joining of small elements in microelectronics industries. In this process, acoustic horn and booster are the important assets. The accuracy and strength of the welding depend mainly on their geometry. This proposed work deals with the design and modelling of an acoustic stepped sonotrode with booster using finite element analysis (FEA). From this analysis, the actual length of the horn is obtained by gradually decreasing its theoretical length. The quality of the weld is reckoned by its weld strength and the combinations of different process parameters. These are examined using the principal components coupled with grey relational analysis approach which is showing good agreement between the predicted values with experimental results. Fractographic examination of weld zone and hardness are also used to explore the weld quality.

  12. Molten pool characterization of laser lap welded copper and aluminum

    NASA Astrophysics Data System (ADS)

    Xue, Zhiqing; Hu, Shengsun; Zuo, Di; Cai, Wayne; Lee, Dongkyun; Elijah, Kannatey-Asibu, Jr.

    2013-12-01

    A 3D finite volume simulation model for laser welding of a Cu-Al lap joint was developed using ANSYS FLUENT to predict the weld pool temperature distribution, velocity field, geometry, alloying element distribution and transition layer thickness—all key attributes and performance characteristics for a laser-welded joint. Melting and solidification of the weld pool was simulated with an enthalpy-porosity formulation. Laser welding experiments and metallographic examination by SEM and EDX were performed to investigate the weld pool features and validate the simulated results. A bowl-shaped temperature field and molten pool, and a unique maximum fusion zone width were observed near the Cu-Al interface. Both the numerical simulation and experimental results indicate an arch-shaped intermediate layer of Cu and Al, and a gradual transition of Cu concentration from the aluminum plate to the copper plate with high composition gradient. For the conditions used, welding with Cu on top was found to result in a better weld joint.

  13. Characterization of Service Induced Flaws on the Far Side of Austenitic Welds Using Phased Array Technology

    SciTech Connect

    Anderson, Michael T.; Cumblidge, Stephen E.

    2004-01-01

    Conventional ultrasonic testing methods continue to exhibit problems for applications involving coarse-grained structures. Pacific Northwest National Laboratory is evaluating the capabilities and limitations of phased array (PA) technology to detect service-type flaws in these coarse-grained materials. The work is being sponsored by the U.S. Nuclear Regulatory Commission, Office of Research. Work to determine detection capabilities through welds with varied grain structures is being explored to provide a better understanding of the acoustic properties of these welded structures. Piping specimens with welds fabricated in vertical and horizontal positions to simulate field conditions have been studied. The insights gained from the austenitic piping will be applied to dissimilar metal weld configurations, corrosion resistant clad piping and cast stainless steels. This paper presents results for using PA ultrasonic technology to determine the effectiveness of detecting and accurately characterizing flaws on the far-side of austenitic piping welds.

  14. Metallurgical and Corrosion Characterization of POST Weld Heat Treated Duplex Stainless Steel (uns S31803) Joints by Friction Welding Process

    NASA Astrophysics Data System (ADS)

    Asif M., Mohammed; Shrikrishna, Kulkarni Anup; Sathiya, P.

    2016-02-01

    The present study focuses on the metallurgical and corrosion characterization of post weld heat treated duplex stainless steel joints. After friction welding, it was confirmed that there is an increase in ferrite content at weld interface due to dynamic recrystallization. This caused the weldments prone to pitting corrosion attack. Hence the post weld heat treatments were performed at three temperatures 1080∘C, 1150∘C and 1200∘C with 15min of aging time. This was followed by water and oil quenching. The volume fraction of ferrite to austenite ratio was balanced and highest pit nucleation resistance were achieved after PWHT at 1080∘C followed by water quench and at 1150∘C followed by oil quench. This had happened exactly at parameter set containing heating pressure (HP):40 heating time (HT):4 upsetting pressure (UP):80 upsetting time (UP):2 (experiment no. 5). Dual phase presence and absence of precipitates were conformed through TEM which follow Kurdjumov-Sachs relationship. PREN of ferrite was decreasing with increase in temperature and that of austenite increased. The equilibrium temperature for water quenching was around 1100∘C and that for oil quenching was around 1140∘C. The pit depths were found to be in the range of 100nm and width of 1.5-2μm.

  15. Laser beam welding of Waspaloy: Characterization and corrosion behavior evaluation

    NASA Astrophysics Data System (ADS)

    Shoja Razavi, Reza

    2016-08-01

    In this work, a study on Nd:YAG laser welding of Waspaloy sheets has been made. Microstructures, phase changes and hardness of the laser joint were investigated using optical microscopy, scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD) and vickers microhardness (HV0.3). Corrosion behavior of the weldment at low temperature in 3.5%wt NaCl solution at room temperature was also investigated using open circuit potential and cyclic potentiodynamic polarization tests. Hot corrosion studies were conducted on samples in the molten salt environment (Na2SO4-60%V2O5) at 900 °C for 50 h. Results indicated that the microstructure of weld zone was mainly dendritic grown epitaxially in the direction perpendicular to the weld boundary and heat transfer. Moreover, the Ti-Mo carbide particles were observed in the structure of the weld zone and base metal. The average size of carbides formed in the base metal (2.97±0.5 μm) was larger than that of the weld zone (0.95±0.2 μm). XRD patterns of the weld zone and base metal showed that the laser welding did not alter the phase structure of the weld zone, being in γ-Ni(Cr) single phase. Microhardness profile showed that the hardness values of the weld zone (210-261 HV) were lower than that of the base metal (323-330 HV). Electrochemical and hot corrosion tests indicated that the corrosion resistance of the weld metal was greater than the base metal in both room and high temperatures.

  16. MECHANICAL PROPERTIES AND MICROSTRUCTURAL CHARACTERIZATION OF A MULTILAYERED MULTIPASS FRICTION STIR WELD IN STEEL

    SciTech Connect

    Lim, Yong Chae; Sanderson, Samuel; Mahoney, Murray; Qiao, Dongxiao; Wang, Yanli; Zhang, Wei; Feng, Zhili

    2013-01-01

    Multilayered multipass friction stir welding (MM-FSW) makes it possible to use FSW to fabricate thick-section structures. In this work, MM-FSW was demonstrated on a high strength low alloy steel; ASTM A572 Grade 50. Three steel plates with thicknesses of 0.18", 0.18", 0.24" respectively were stacked and friction stir welded together to form a 0.6" thick welded structure. The welded plate was sectioned into rectangular bars transverse to the weld direction for tensile testing to evaluate mechanical properties. Digital image correlation (DIC) was employed to map the local strain fields during tensile testing. The initial failure was found to occur simultaneously at the bottom and middle layers away from the weld zone. The top layer failed last in the base metal. The failure locations were consistent among different samples tested. Also, Charpy V-notch impact tests were conducted for weld metal, heat affected zone, and the base metal at each layer as a function of temperature. The weld microstructures were characterized using optical and electron microscopy and micro-hardness mapping.

  17. Evaluation and characterization of General Purpose Heat Source girth welds for the Cassini mission

    SciTech Connect

    Lynch, C.M.; Moniz, P.F.; Reimus, M.A.H.

    1998-12-31

    General Purpose Heat Sources (GPHSs) are components of Radioisotopic thermoelectric Generators (RTGs) which provide electric power for deep space missions. Each GPHS consists of a {sup 238}Pu oxide ceramic pellet encapsulated in a welded iridium alloy shell which forms a protective barrier against the release of plutonia in the unlikely event of a launch-pad failure or reentry incident. GPHS fueled clad girth weld flaw detection was paramount to ensuring this safety function, and was accomplished using both destructive and non-destructive evaluation techniques. The first girth weld produced from each welding campaign was metallographically examined for flaws such as incomplete weld penetration, cracks, or porosity which would render a GPHS unacceptable for flight applications. After an acceptable example weld was produced, the subsequently welded heat sources were evaluated non-destructively for flaws using ultrasonic immersion testing. Selected heat sources which failed ultrasonic testing would be radiographed, and/or, destructively evaluated to further characterize and document anomalous indications. Metallography was also performed on impacted heat sources to determine the condition of the welds.

  18. Measurement system for systematic hydrological characterization of unsaturated fractured welded tuff in a mined underground tunnel.

    PubMed

    Cook, P J; Salve, R; Freifeld, B M; Tsang, Y T

    2003-01-01

    A field investigation of unsaturated flow through a lithophysal unit of fractured welded tuff containing lithophysal cavities has been initiated. To characterize flow in this spatially heterogeneous medium, a systematic approach has been developed to perform tests in boreholes drilled at regular intervals in an underground tunnel (drift). The purpose of the testing is to quantify the amounts of water seeping into the drift versus the amount of water moving around the drift when released into boreholes at many equidistant locations along the drift. In this paper, we describe the test equipment system that has been built for this purpose. Because the field-scale measurements--of liquid flow in the unsaturated, fractured rocks--require continuous testing for periods of days to weeks, the control of test equipment has been fully automated, allowing operation with no human presence at the field site. Preliminary results from the first set of tests indicate that, while the effects of evaporation on characterization of hydrological properties of the rock can be significant, these effects can be controlled and quantified. These tests give insight into the role of the cavities as potential storage during the initial transient flow prior to the breakthrough of water at the drift crown, as well as the role of connected fractures that provide the subsequent quasi-steady flow. In addition to the stated purpose of realizing the flow partitioning, the results yield values for the effective porosity in the pathways for liquid flow in the regions tested thus far.

  19. Porosity in millimeter-scale welds of stainless steel : three-dimensional characterization.

    SciTech Connect

    Aagesen, Larry K.; Madison, Jonathan D.

    2012-05-01

    A variety of edge joints utilizing a continuous wave Nd:YAG laser have been produced and examined in a 304-L stainless steel to advance fundamental understanding of the linkage between processing and resultant microstructure in high-rate solidification events. Acquisition of three-dimensional reconstructions via micro-computed tomography combined with traditional metallography has allowed for qualitative and quantitative characterization of weld joints in a material system of wide use and broad applicability. The presence, variability and distribution of porosity, has been examined for average values, spatial distributions and morphology and then related back to fundamental processing parameters such as weld speed, weld power and laser focal length.

  20. APFIM characterization of a high phosphorus Russian RPV weld

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Russell, K. F.

    1996-03-01

    A microstructural characterization of a high phosphorus (0.035 wt% P) weld from the pressure vessel of a Russian VVER nuclear reactor has been performed. The microstructure of these steels consists of intragranular and intergranular vanadium carbonitride precipitates of average composition 51.3 ± 0.9 at% V, 18.8 ± 0.7 at% C, 22.1 ± 0.7 at% N, 4.9 ± 0.4 at% Cr, 2.4 ± 0.3 at% Mo, 0.36 ± 0.05 at% Fe, 0.07 ± 0.05 at% B and 0.03 ± 0.03 at% P. The lath and grain boundaries were also coated with a thin film of molybdenum carbonitride precipitates. The phosphorus coverage at the boundaries in the unirradiated material was ˜ 13% of a monolayer in agreement with predictions from the McLean model of equilibrium segregation. After neutron irradiation to a fluence of 1.15 × 10 20 n cm -2, the phosphorus coverage had increased significantly to up to ˜ 60% of a monolayer. This result indicates that neutron irradiation significantly enhanced the phosphorus segregation process. Phosphorus and copper clusters were also observed in the matrix of the neutron-irradiated material.

  1. Characterization the microstructure of pulsed Nd:YAG welding method in low frequencies; correlation with tensile and fracture behavior in laser-welded nitinol joints

    NASA Astrophysics Data System (ADS)

    Shojaei Zoeram, Ali; Rahmani, Aida; Asghar Akbari Mousavi, Seyed Ali

    2017-05-01

    The precise controllability of heat input in pulsed Nd:YAG welding method provided by two additional parameters, frequency and pulse duration, has made this method very promising for welding of alloys sensitive to heat input. The poor weldability of Ti-rich nitinol as a result of the formation of Ti2Ni IMC has deprived us of the unique properties of this alloy. In this study, to intensify solidification rate during welding of Ti-rich nitinol, pulsed Nd:YAG laser beam in low frequency was employed in addition to the employment of a copper substrate. Specific microstructure produced in this condition was characterized and the effects of this microstructure on tensile and fracture behavior of samples welded by two different procedures, full penetration and double-sided method with halved penetration depth for each side were investigated. The investigations revealed although the combination of low frequencies, the use of a high thermal conductor substrate and double-sided method eliminated intergranular fracture and increased tensile strength, the particular microstructure, built in the pulsed welding method in low frequencies, results to the formation of the longitudinal cracks during the first stages of tensile test at weld centerline. This degrades tensile strength of welded samples compared to base metal. The results showed samples welded in double-sided method performed much better than samples welded in full penetration mode.

  2. Characterization of Deformation and Failure of Stainless Steel Welds

    DTIC Science & Technology

    2006-02-17

    weld as been developed and implemented as a material routine VUMAT in ABAQUS/Explicit. The FE model involves a 3urson-type constitutive description for...ductile fracture near the weld has been developed and implemented as a material routine VUMAT in ABAQUS/Explicit. The FE model involves a Gurson-type...temperatures. This computational model was implemented in ABAQUS/Explicit, using 8-noded C3D8R elements and a material routine VUMAT . The validity of the

  3. Experimental characterization of fatigue strength in butt welded joint considering the geometry and the effect of cooling rate of the weld

    NASA Astrophysics Data System (ADS)

    Arzola, Nelson; Hernández, Edgar

    2017-05-01

    In this work the experimental characterization of fatigue strength in butt welded joints considering the geometry and the post-weld cooling cycle was performed. ASTM A-36 structural steel was used as the base metal for the shielded metal arc welding process, with welding electrode E6013. Two experimental factors were established: weld bead geometry and the post-weld cooling rate. Two levels for each factor, the welding reinforcement (1 and 3 mm), and the rate of cooling, slow (quiet air) and fast (immersion in water) are evaluated respectively. For the uniaxial fatigue tests, 8 samples were selected for each treatment for a total of 32 specimens. The mechanical and fractomechanical properties of fusion zone, heat affected zone and base metal in relation to the analysis of failure mechanisms were analysed. The fatigue crack growth rates were estimated based on the counting of microstrations. Furthermore, experimental tests, such as uniaxial tension, microindentation hardness, Charpy impact and metallographic analysis, were made to know the influence of the experimental factors in the fatigue strength. On this research, about the 78.13% of the samples obtained a resistance higher than the recommended one by class FAT 100. The results showed that the geometry of the joint is the factor of greatest influence on fatigue strength for butt welded joints; the greater the weld reinforcement the lower the fatigue strength of the joint. Although it is also important to consider other geometric factors of less impact as it is the weld toe radius and the welding chord width.

  4. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  5. Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel

    SciTech Connect

    Dehmolaei, R.; Shamanian, M. Kermanpur, A.

    2008-10-15

    In this study, dissimilar welds between HP heat-resistant steel and Incoloy 800 were made with four different filler materials including: 309 stainless steel and nickel-based Inconel 82, 182 and 617. The microstructure of the base metals, weld metals and their interfaces were characterized by utilizing optical and scanning electron microscopy. Grain boundaries migration in the weld metals was studied. It was found that the migration of grain boundaries in the Inconel 82 weld metal was very extensive. Precipitates of TiC and M{sub 23}C{sub 6} (M = Cr and Mo) in the Inconel 617 weld metal are identified. The necessary conditions for the formation of cracks close to the fusion line of the 309-HP joints are described. Furthermore unmixed zone near the fusion line between HP steel base metal and Inconel 82 weld metal is discussed. An epitaxial growth is characterized at the fusion line of the 309-Alloy 800 and Inconel 617-Alloy 800 joints.

  6. Characterization of weld imperfections in 2195 Al-Li alloy: Experimental approaches towards mechanisms

    NASA Astrophysics Data System (ADS)

    Zaidi, Anwer Arif

    1997-10-01

    2195 Al-Li alloy apparently offers significantly higher strength to weight ratio than the 2219 aluminum alloy. It was discovered that 2195 Al-Li has a greater tendency to crack, generates peculiar kind of porosity, and is vulnerable to deleterious microparticulate emission during welding than its 2219 predecessor. An experimental investigation has been carried to characterize these weld imperfections in 2195 Al-Li alloy. This work presents a scientific account of an analytical study and of the clues it has provided towards an understanding of the weld imperfections in 2195 Al-Li welds. The study begins with the observation of peculiar pore formation in 2195 welds, which occurs not as in the case of 2219 welds upon solidification, but in a thermal ageing process subsequent to solidification. An apparent reaction (DTA) between the fusion zone dendritic surface and nitrogen gas implies a porous fusion zone. Tiny surface melting sites, designated as Blisters, due to its resemblance to skin blisters, testify to the conjunction of outgassing and melting effects and suggest that porosity formation in the solid phase depends upon local melting as well as outgassing. The absence of a dark magnesium rich substance, designated as smut in the immediate vicinity of a crack opening next to a weld repair bead implies either an umbrella of gas emission keeping off a condensate evaporated under the welding arc or, possibly an expulsion of atomized, liquified metal from the crack itself in the form of microparticulate emission. These microparticulate emission from VPPA welds takes various forms herein labeled as smut, snow, and Lava. It is attributed to a gas generating reaction taking place at molten grain boundaries or crack surfaces. The reaction could only be release of hydrogen displaced from lithium hydrides by a coming influx of dissolved nitrogen. There appears to be a close link between porosity, cracking and microparticulate emission. Observations of melting on the surface

  7. Characterization of the Micro Textures in a Friction Stir Weld

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C.

    2004-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. The Dynamically-Recrystallized-Zone (DXZ) of a polished and etched FSW cross-section exhibits contrasting bands (the "onion-ring" structure), the origins of which are unclear. An orientation image mapping (OIM) study suggests that the corresponding bands may correspond respectively to a "straight-through" current of metal bypassing the pin tool in a single rotation or less and a "maelstrom" current rotating a number of times around the pin tool.

  8. Advanced characterization of twins using automated EBSD

    SciTech Connect

    Wright, S. I.; Bingert, J. F.; Mason, T. A.; Larsen, Ryan J.

    2002-01-01

    This poster describes resuns obtained using an automated, crystallographically-based technique for twin identification. The technique is based on the automated EBSD. The key features of the analysis are identification of potential twin boundaries by their misorientation character, identification of the distinct boundary planes among the symmetrically equiwlent candidates. and validation of these boundaries through comparison with the boundary and twin plane traces in the sample cross section. Results on the application of this technique to deformation twins in zirconium are analyzed for the effect of twin type and amount and sense of uniaxial deformation. The accumulation of strain tends to increase the misorientation deviation at least to the degree of the trace deviation compared with recrystalllzation twins in nickel.

  9. Characterization of ferritic G. M. A. weld deposits in 9% Ni steel for cryogenic applications

    SciTech Connect

    Mahin, K.W.

    1980-04-01

    Low temperature containment vessels of 9% Ni are normally fabricated using the shielded metal arc (S.M.A.W.) or the gas metal arc (G.M.A.W.) welding processes. Available filler metals compatible with these processes are highly alloyed austenitics, whose strength levels undermatch those of the base plate. A more efficient weld joint would be a low alloy ferritic deposit. Although acceptable matching ferritic gas tungsten arc weld (G.T.A.W.) wires have been developed, similar progress has not been made in the area of ferritic G.M.A. weld wires. Most of the prior work in this area has focused on correlating composition with mechanical properties, without a corresponding evaluation of resultant microstructure. The study presented focused on establishing correlations between chemistry, microstructure and mechanical properties for four different ferritic G.M.A. weld deposits in 9% Ni steel, with the purpose of developing a better understanding of the factors controlling the 77K (-196/sup 0/C) toughness behavior of these weld metals. Microstructural characterization was carried out using standard optical and scanning electron microscopes, as well as a variety of advanced analytical techniques, including transmission electron microscopy (T.E.M.), scanning T.E.M., Moessbauer spectroscopy and Auger electron spectroscopy.

  10. Evaluation of High Temperature Properties and Microstructural Characterization of Resistance Spot Welded Steel Lap Shear Joints

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Anil Kumar, V.; Panicker, Paul G.

    2016-02-01

    Joining of thin sheets (0.5 mm) of stainless steel 304 and 17-4PH through resistance spot welding is highly challenging especially when joint is used for high temperature applications. Various combinations of stainless steel sheets of thickness 0.5 mm are spot welded and tested at room temperature as well as at high temperatures (800 K, 1,000 K, 1,200 K). Parent metal as well as spot welded joints are tested and characterized. It is observed that joint strength of 17-4PH steel is highest and then dissimilar steel joint of 17-4PH with SS-304 is moderate and of SS-304 is lowest at all the temperatures. Joint strength of 17-4PH steel is found to be >80% of parent metal properties up to 1,000 K then drastic reduction in strength is noted at 1,200 K. Gradual reduction in strength of SS-304 joint with increase in temperature from 800 to 1,200 K is noted. At 1,200 K, joint strength of all combinations of joints is found to be nearly same. Microstructural evaluation of weld nugget after testing at different temperatures shows presence of tempered martensite in 17-4PH containing welds and homogenized structure in stainless steel 304 weld.

  11. Microstructural Characterization of 6061 Aluminum to 304L Stainless Steel Inertia Welds

    SciTech Connect

    Dunn, K.A.

    1999-09-29

    'Microstructural characterization of 6061-T6 aluminum-to-Type 304L stainless steel inertia welds provided a technical basis to conclude that transition joints fabricated from such welds should satisfactorily contain helium/hydrogen gas mixtures. This conclusion is based on the lack of semi-continuous alignments of particles and/or inclusions at, or near, the aluminum-to-stainless steel interface. These dissimilar metal transition joints play a key role in the operation of an accelerator driven, spallation neutron source designed for the production of tritium. The Accelerator Production of Tritium system will produce tritium through neutron interactions with 3He gas contained in water-cooled, 6061-T6 aluminum pressure tubes. Current design concepts include thousands of thin-walled pressure tubes distributed throughout a number of aluminum-clad, lead-filled, blanket modules. The aluminum pressure tubes are connected to a tritium extraction and purification system through a stainless steel manifold. The transition from aluminum to stainless steel is made via transition joints machined from the aluminum-to-stainless steel inertia welds. The paper describes the baseline microstructural characterization of the welds, including optical, scanning and transmission electron microscopy and uses that characterization to evaluate potential gas leakage across the weld.'

  12. Automated Tow Placement Processing and Characterization of Composites

    NASA Technical Reports Server (NTRS)

    Prabhakaran, R.

    2004-01-01

    The project had one of the initial objectives as automated tow placement (ATP), in which a robot was used to place a collimated band of pre-impregnated ribbons or a wide preconsolidated tape onto a tool surface. It was proposed to utilize the Automated Tow Placement machine that was already available and to fabricate carbon fiber reinforced PEEK (polyether-ether-ketone) matrix composites. After initial experiments with the fabrication of flat plates, composite cylinders were to be fabricated. Specimens from the fabricated parts were to be tested for mechanical characterization. A second objective was to conduct various types of tests for characterizing composite specimens cured by different fabrication processes.

  13. Highly automated optical characterization with FTIR spectrometry

    NASA Technical Reports Server (NTRS)

    Perry, G. L. E.; Szofran, F. R.

    1989-01-01

    The procedure for evaluating the characteristics of II-VI semiconducting infrared sensor materials with a Fourier Transform Infrared (FTIR) spectrometer system will be discussed. While the method of mapping optical characteristics with a spectrometer has been employed previously, this system is highly automated compared to other systems where the optical transmission data are obtained using a FTIR system with a small stationary aperture in the optical path and moving the specimen behind the aperture. The hardware and software, including an algorithm developed for extracting cut-on wavelengths of spectra, as well as several example results, are described to illustrate the advanced level of the system. Additionally, data from transverse slices and longitudinal wafers of the aforementioned semiconductors will be used to show the accuracy of the system in predicting trends in materials such as shapes of growth interfaces and compositional uniformity.

  14. An automated BPM characterization system for LEDA

    NASA Astrophysics Data System (ADS)

    Shurter, R. B.; Gilpatrick, J. D.; Ledford, J.; O'Hara, J.; Power, J.

    1998-12-01

    An automated and highly accurate system for "mapping" 5 cm-diameter beam position monitors (BPMs) used in the Low Energy Demonstrator Accelerator (LEDA) at Los Alamos is described. Two-dimensional data is accumulated from the four micro-stripline electrodes in the probe by sweeping an antenna driven at the LEDA bunching frequency of 350 MHz in discrete steps across the aperture. These data are then used to determine the centroid, first- and third-order sensitivities of the BPM. These probe response coefficients are then embedded in the LEDA control system database to provide normalized beam position information to the operators. A short summary of previous systems we have fielded is given, along with their attributes and deficiencies that had a bearing on this latest design. Lessons learned from this system will, in turn, be used on the next mappers that are currently being designed for 15 cm and 2.5 cm BPMs.

  15. Variable polarity arc welding

    NASA Technical Reports Server (NTRS)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  16. Process Development and Microstructural Characterization on Friction Plug Welded 2195 and 2219 Alloys

    NASA Technical Reports Server (NTRS)

    Li, Z. X.; Cantrell, M. A.; Brown, R. J.; McCool, A. (Technical Monitor)

    2000-01-01

    This document is a viewgraph presentation about Friction Plug Welding (FPW). It reviews the process of FPW, showing pictures which review the process. It also reviews the microstructural characterization using Transmission Electron Microscopy. There are several charts which are included for further information.

  17. Microstructural characterization of dissimilar welds between Incoloy 800H and 321 Austenitic Stainless Steel

    SciTech Connect

    Sayiram, G. Arivazhagan, N.

    2015-04-15

    In this work, the microstructural character of dissimilar welds between Incoloy 800H and 321 Stainless Steel has been discussed. The microscopic examination of the base metals, fusion zones and interfaces was characterized using an optical microscope and scanning electron microscopy. The results revealed precipitates of Ti (C, N) in the austenitic matrix along the grain boundaries of the base metals. Migration of grain boundaries in the Inconel 82 weld metal was very extensive when compared to Inconel 617 weldment. Epitaxial growth was observed in the 617 weldment which increases the strength and ductility of the weld metal. Unmixed zone near the fusion line between 321 Stainless Steel and Inconel 82 weld metal was identified. From the results, it has been concluded that Inconel 617 filler metal is a preferable choice for the joint between Incoloy 800H and 321 Stainless Steel. - Highlights: • Failure mechanisms produced by dissimilar welding of Incoloy 800H to AISI 321SS • Influence of filler wire on microstructure properties • Contemplative comparisons of metallurgical aspects of these weldments • Microstructure and chemical studies including metallography, SEM–EDS • EDS-line scan study at interface.

  18. Automated flaw detection scheme for cast austenitic stainless stell weld specimens using Hilbert-Huang transform of ultrasonic phased array data

    NASA Astrophysics Data System (ADS)

    Khan, Tariq; Majumdar, Shantanu; Udpa, Lalita; Ramuhalli, Pradeep; Crawford, Susan; Diaz, Aaron; Anderson, Michael T.

    2012-05-01

    The objective of this work is to develop processing algorithms to detect and localize flaws using ultrasonic phased-array data. Data was collected on cast austenitic stainless stell (CASS) weld specimens onloan from the U.S. nuclear power industry' Pressurized Walter Reactor Owners Group (PWROG) traveling specimen set. Each specimen consists of a centrifugally cast stainless stell (CCSS) pipe section welded to a statically cst(SCSS) or wrought (WRSS) section. The paper presents a novel automated flaw detection and localization scheme using low frequency ultrasonic phased array inspection singals from the weld and heat affected zone of the based materials. The major steps of the overall scheme are preprocessing and region of interest (ROI) detection followed by the Hilbert-Huang transform (HHT) of A-scans in the detected ROIs. HHT offers time-frequency-energy distribution for each ROI. The Accumulation of energy in a particular frequency band is used as a classification feature for the particular ROI.

  19. Automated flaw detection scheme for cast austenitic stainless steel weld specimens using Hilbert-Huang transform of ultrasonic phased array data

    SciTech Connect

    Khan, Tariq; Majumdar, Shantanu; Udpa, Lalita; Ramuhalli, Pradeep; Crawford, Susan; Diaz, Aaron; Anderson, Michael T.

    2012-05-17

    The objective of this work is to develop processing algorithms to detect and localize flaws using ultrasonic phased-array data. Data was collected on cast austenitic stainless stell (CASS) weld specimens onloan from the U.S. nuclear power industry' Pressurized Walter Reactor Owners Group (PWROG) traveling specimen set. Each specimen consists of a centrifugally cast stainless stell (CCSS) pipe section welded to a statically cst(SCSS) or wrought (WRSS) section. The paper presents a novel automated flaw detection and localization scheme using low frequency ultrasonic phased array inspection singals from the weld and heat affected zone of the based materials. The major steps of the overall scheme are preprocessing and region of interest (ROI) detection followed by the Hilbert-Huang transform (HHT) of A-scans in the detected ROIs. HHT offers time-frequency-energy distribution for each ROI. The Accumulation of energy in a particular frequency band is used as a classification feature for the particular ROI.

  20. Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.

    PubMed

    Villegas, Irene F; Palardy, Genevieve

    2016-02-11

    This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

  1. Mechanical characterization of densely welded Apache Leap tuff

    SciTech Connect

    Fuenkajorn, K.; Daemen, J.J.K.

    1991-06-01

    An empirical criterion is formulated to describe the compressive strength of the densely welded Apache Leap tuff. The criterion incorporates the effects of size, L/D ratio, loading rate and density variations. The criterion improves the correlation between the test results and the failure envelope. Uniaxial and triaxial compressive strengths, Brazilian tensile strength and elastic properties of the densely welded brown unit of the Apache Leap tuff have been determined using the ASTM standard test methods. All tuff samples are tested dry at room temperature (22 {plus_minus} 2{degrees}C), and have the core axis normal to the flow layers. The uniaxial compressive strength is 73.2 {plus_minus} 16.5 MPa. The Brazilian tensile strength is 5.12 {plus_minus} 1.2 MPa. The Young`s modulus and Poisson`s ratio are 22.6 {plus_minus} 5.7 GPa and 0.20 {plus_minus} 0.03. Smoothness and perpendicularity do not fully meet the ASTM requirements for all samples, due to the presence of voids and inclusions on the sample surfaces and the sample preparation methods. The investigations of loading rate, L/D radio and cyclic loading effects on the compressive strength and of the size effect on the tensile strength are not conclusive. The Coulomb strength criterion adequately represents the failure envelope of the tuff under confining pressures from 0 to 62 MPa. Cohesion and internal friction angle are 16 MPa and 43 degrees. The brown unit of the Apache Leap tuff is highly heterogeneous as suggested by large variations of the test results. The high intrinsic variability of the tuff is probably caused by the presence of flow layers and by nonuniform distributions of inclusions, voids and degree of welding. Similar variability of the properties has been found in publications on the Topopah Spring tuff at Yucca Mountain. 57 refs., 32 figs., 29 tabs.

  2. Study of ultrasonic characterization and propagation in austenitic welds: The MOSAICS project

    SciTech Connect

    Chassignole, Bertrand; Recolin, Patrick; Leymarie, Nicolas; Gueudré, Cécile; Guy, Philippe; Elbaz, Deborah

    2015-03-31

    Regulatory requirements enforce a volumetric inspection of welded components of nuclear equipments. However, the multi-pass austenitic welds are characterized by anisotropic and heterogeneous structures which lead to numerous disturbances of the ultrasonic beam. The MOSAICS project supported by the ANR (French National Research Agency) aims at matching various approaches to improve the prediction of the ultrasonic testing in those welds. The first stage consists in characterizing the weld structure (determination of the columnar grain orientation and measurements of elastic constants and attenuation coefficients). The techniques of characterization provide input data for the modeling codes developed in another task of the project. For example, a 3D version of the finite elements code ATHENA is developed by EDF R and D to take into account anisotropic texture in any direction. Semi-analytical models included in CIVA software are also improved to better predict the ultrasonic propagation in highly anisotropic and heterogeneous structures. The last stage deals with modeling codes validation based on experimental inspections on representative mock-ups containing calibrated defects. The objective of this paper is to give an overview of the MOSAICS project and to present specific results illustrating the various tasks.

  3. Characterization of Solid State Phase Transformation in Continuously Heated and Cooled Ferritic Weld Metal

    SciTech Connect

    Narayana, B; Mills, Michael J.; Specht, Eliot D; Santella, Michael L; Babu, Sudarsanam Suresh

    2010-12-01

    Arc welding processes involve cooling rates that vary over a wide range (1-100 K/s). The final microstructire is thus a product of the heating and cooling cycles experienced by the weld in addition to the weld composition. It has been shown that the first phase to form under weld cooling conditions may not be that predicted by equilibrium calculations. The partitioning of different interstitial/substitutional alloying elements at high temperatures can dramatically affect the subsequent phase transformations. In order to understand the effect of alloying on phase transformation temperatures and final microstructures time-resolved X-ray diffraction technique has been successfully used for characterization. The work by Jacot and Rappaz on pearlitic steels provided insight into austenitization of hypoeutectic steels using a finite volume model. However there is very little work done on the effect of heating and cooling rates on the phase transformation paths in bainitic/martensitic steels and weld metals. Previous work on a weld with higher aluminum content, deposited with a FCAW-S process indicated that even at aluminum levels where the primary phase to solidify from liquid should be delta ferrite, non-equilibrium austenite was observed. The presence of inhomogeneity in composition of the parent microstructure has been attributed to differences in transformation modes, temperatures and microstructures in dual-phase, TRIP steels and ferritic welds. The objectives of the work included the identification of the stability regions of different phases during heating and cooling, differences in the effect of weld heating and cooling rates on the phase transformation temperatures, and the variation in phase fractions of austenite and ferrite in the two phase regions as a function of temperature. The base composition used for the present work is a Fe-1%Al-2%Mn-1%Ni-0.04%C weld metal. A pseudo-binary phase diagram shows the expected solidification path under equilibrium

  4. Application of thermal methods for characterization of steel welded joints

    NASA Astrophysics Data System (ADS)

    Galietti, U.; Palumbo, D.

    2010-06-01

    Despite the large number of proposals in the field of fatigue prediction of welded joints, a globally accepted and unified theory, which applies easily to any load condition, does not exist. Real life components, indeed, differ in geometry and/or type of load from the structural design for which they are regarded by Standards, so that a lot of precautionary safety factors are used that lead to an underestimation of the actual fatigue life of joints. Infrared thermography has a great potential in this field, both from structural and thermomechanical points of view. It enables a full field stress analysis with a sufficient spatial resolution so that the complexity of the stress state at the weld toe and its time evolution are taken into account, emphasizing anomalies that may predict structural failure. A new methods for evaluation fatigue limit damage is presented in this paper and in particular interesting results derived from analysis of the evolution of thermoelastic signal phase. Variations in the value of signal phase indicate a not elastic behaviour and plastic dissipation in the material.

  5. Requirements for characterization of DWPF canister welds and labels, and estimates of service life

    SciTech Connect

    Plodinec, M.J.; Harbour, J.R.; Marra, S.L.

    1993-01-11

    The Department of Energy has established specifications for the DWPF product, which require that the DWPF provide estimates of the service life of the canister label, provide assurance that the DWPF canister will be leaktight when shipped, demonstrate that the contents of the canistered waste form will not lead to internal corrosion of the canister. The DWPF has elected to meet these requirements, in part, by characterizing canisters produced in the facility during the Startup Test Program. This includes canisters filled on the pour turntable (normal conditions) and canisters filled on the drain turntable (credible upset conditions expected to be more severe due to higher temperatures). This document identifies the requirements for characterization of the canister fabrication welds and canister labels (characterization of canister closure welds is being performed by Equipment Engineering Section), and for estimation of their service life in DWPF`s Glass Waste Storage Building.

  6. Requirements for characterization of DWPF canister welds and labels, and estimates of service life

    SciTech Connect

    Plodinec, M.J.; Harbour, J.R.; Marra, S.L.

    1993-01-11

    The Department of Energy has established specifications for the DWPF product, which require that the DWPF provide estimates of the service life of the canister label, provide assurance that the DWPF canister will be leaktight when shipped, demonstrate that the contents of the canistered waste form will not lead to internal corrosion of the canister. The DWPF has elected to meet these requirements, in part, by characterizing canisters produced in the facility during the Startup Test Program. This includes canisters filled on the pour turntable (normal conditions) and canisters filled on the drain turntable (credible upset conditions expected to be more severe due to higher temperatures). This document identifies the requirements for characterization of the canister fabrication welds and canister labels (characterization of canister closure welds is being performed by Equipment Engineering Section), and for estimation of their service life in DWPF's Glass Waste Storage Building.

  7. Gas tungsten arc welding and friction stir welding of ultrafine grained AISI 304L stainless steel: Microstructural and mechanical behavior characterization

    SciTech Connect

    Sabooni, S.; Karimzadeh, F.; Enayati, M.H.; Ngan, A.H.W.; Jabbari, H.

    2015-11-15

    In the present study, an ultrafine grained (UFG) AISI 304L stainless steel with the average grain size of 650 nm was successfully welded by both gas tungsten arc welding (GTAW) and friction stir welding (FSW). GTAW was applied without any filler metal. FSW was also performed at a constant rotational speed of 630 rpm and different welding speeds from 20 to 80 mm/min. Microstructural characterization was carried out by High Resolution Scanning Electron Microscopy (HRSEM) with Electron Backscattered Diffraction (EBSD) and Transmission Electron Microscopy (TEM). Nanoindentation, microhardness measurements and tensile tests were also performed to study the mechanical properties of the base metal and weldments. The results showed that the solidification mode in the GTAW welded sample is FA (ferrite–austenite) type with the microstructure consisting of an austenite matrix embedded with lath type and skeletal type ferrite. The nugget zone microstructure in the FSW welded samples consisted of equiaxed dynamically recrystallized austenite grains with some amount of elongated delta ferrite. Sigma phase precipitates were formed in the region ahead the rotating tool during the heating cycle of FSW, which were finally fragmented into nanometric particles and distributed in the weld nugget. Also there is a high possibility that the existing delta ferrite in the microstructure rapidly transforms into sigma phase particles during the short thermal cycle of FSW. These suggest that high strain and deformation during FSW can promote sigma phase formation. The final austenite grain size in the nugget zone was found to decrease with increasing Zener–Hollomon parameter, which was obtained quantitatively by measuring the peak temperature, calculating the strain rate during FSW and exact examination of hot deformation activation energy by considering the actual grain size before the occurrence of dynamic recrystallization. Mechanical properties observations showed that the welding

  8. A study on the influence of reflected arc light on vision sensors for welding automation

    SciTech Connect

    Lee, C.W.; Na, S.J.

    1996-12-01

    Vision sensors using optical triangulation have been widely sued for automatic welding systems in various ways. Their reliability is, however, seriously influenced by the arc light reflected from the base metal surface. In this study, the reliability of vision sensors was analyzed for the variation of the arc noise by considering the reflectance of the base metal surface. The property of the surface reflection of the base metal was modeled using the bidirectional reflectance-distribution function (BRDF), and then the intensity variation of the reflected arc was formulated for various configurations of the torch, base metal and sensor. The experimental data of the arc light reflection were obtained for two materials, mild steel and stainless steel, each having different surface reflection characteristics. It was found that the results calculated from the proposed model were in good agreement with the experimental data.

  9. Characterization of Residual Stress Effects on Fatigue Crack Growth of a Friction Stir Welded Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Smith, Stephen W.; Seshadri, Banavara R.; James, Mark A.; Brazill, Richard L.; Schultz, Robert W.; Donald, J. Keith; Blair, Amy

    2015-01-01

    An on-line compliance-based method to account for residual stress effects in stress-intensity factor and fatigue crack growth property determinations has been evaluated. Residual stress intensity factor results determined from specimens containing friction stir weld induced residual stresses are presented, and the on-line method results were found to be in excellent agreement with residual stress-intensity factor data obtained using the cut compliance method. Variable stress-intensity factor tests were designed to demonstrate that a simple superposition model, summing the applied stress-intensity factor with the residual stress-intensity factor, can be used to determine the total crack-tip stress-intensity factor. Finite element, VCCT (virtual crack closure technique), and J-integral analysis methods have been used to characterize weld-induced residual stress using thermal expansion/contraction in the form of an equivalent delta T (change in local temperature during welding) to simulate the welding process. This equivalent delta T was established and applied to analyze different specimen configurations to predict residual stress distributions and associated residual stress-intensity factor values. The predictions were found to agree well with experimental results obtained using the crack- and cut-compliance methods.

  10. Characterization of airborne particles generated from metal active gas welding process.

    PubMed

    Guerreiro, C; Gomes, J F; Carvalho, P; Santos, T J G; Miranda, R M; Albuquerque, P

    2014-05-01

    This study is focused on the characterization of particles emitted in the metal active gas welding of carbon steel using mixture of Ar + CO2, and intends to analyze which are the main process parameters that influence the emission itself. It was found that the amount of emitted particles (measured by particle number and alveolar deposited surface area) are clearly dependent on the distance to the welding front and also on the main welding parameters, namely the current intensity and heat input in the welding process. The emission of airborne fine particles seems to increase with the current intensity as fume-formation rate does. When comparing the tested gas mixtures, higher emissions are observed for more oxidant mixtures, that is, mixtures with higher CO2 content, which result in higher arc stability. These mixtures originate higher concentrations of fine particles (as measured by number of particles by cm(3) of air) and higher values of alveolar deposited surface area of particles, thus resulting in a more severe worker's exposure.

  11. Characterization of Multilayered Multipass Friction Stir Weld on ASTM A572 G50 Steel

    SciTech Connect

    Lim, Yong Chae; Sanderson, Samuel; Mahoney, Murray; Yu, Xinghua; Qiao, Dongxiao; Wang, Yanli; Zhang, Wei; Feng, Zhili

    2014-01-01

    A multilayered multipass friction stir weld (MM-FSW) on ASTM A572 Grade 50 steel was characterized to understand its potential application for thick-section structures. The 15-mm-thick section was fabricated by stacking up three steel plates and then friction stir welding the plates together in a total of 5 passes. The unique butt/lap joint configuration encountered in the multilayer weld was examined to understand the effect of tool rotation direction on the joint quality especially the formation of hooking defect. Charpy V-notch impact toughness tests showed generally higher impact toughness energy for the stir zone than the base metal with a ductile fracture mode. The microhardness value was measured from 195 to 220 HV in the stir zone, while the base metal showed an average value of 170 HV. The microstructure in the stir zone and the adjacent heat affected zone was quantified using Optical and Scanning Electron Microscopy (SEM) including Electron Backscatter Diffraction (EBSD). The increased toughness and hardness were correlated with the refined microstructure in stir zone, resulting from severe plastic deformation and subsequent dynamic recrystallization during friction stir welding.

  12. Characterization of Multilayered Multipass Friction Stir Weld on ASTM A572 G50 Steel

    DOE PAGES

    Lim, Yong Chae; Sanderson, Samuel; Mahoney, Murray; ...

    2014-01-01

    A multilayered multipass friction stir weld (MM-FSW) on ASTM A572 Grade 50 steel was characterized to understand its potential application for thick-section structures. The 15-mm-thick section was fabricated by stacking up three steel plates and then friction stir welding the plates together in a total of 5 passes. The unique butt/lap joint configuration encountered in the multilayer weld was examined to understand the effect of tool rotation direction on the joint quality especially the formation of hooking defect. Charpy V-notch impact toughness tests showed generally higher impact toughness energy for the stir zone than the base metal with a ductilemore » fracture mode. The microhardness value was measured from 195 to 220 HV in the stir zone, while the base metal showed an average value of 170 HV. The microstructure in the stir zone and the adjacent heat affected zone was quantified using Optical and Scanning Electron Microscopy (SEM) including Electron Backscatter Diffraction (EBSD). The increased toughness and hardness were correlated with the refined microstructure in stir zone, resulting from severe plastic deformation and subsequent dynamic recrystallization during friction stir welding.« less

  13. Deformation Characterization of Friction-Stir-Welded Tubes by Hydraulic Bulge Testing

    NASA Astrophysics Data System (ADS)

    Pang, Q.; Hu, Z. L.; Pan, X.; Zuo, X. Q.

    2014-10-01

    In this article, the large-diameter thin-walled aluminum alloy tubes were produced using a hybrid process combining friction-stir welding (FSW) and spinning. For this novel process, rolled aluminum alloy sheets with a thickness about 2-3 times the wall thickness of target tube, were FSW to form cylinders, and then the cylinders were subjected to spinning to get thin-walled aluminum alloy tubes. Both experimental and simulation study were conducted to investigate the deformation characterization of the FSW tube during hydraulic bulge testing, and the stress and strain states and thickness distribution of the FSW tube were investigated. It was found that the common defects of FSW tube can be significantly improved by specific welding devices. The ductility of the tube is considerably improved with nearly two times higher bulge ratio than as-spun tube after annealing treatment at 300°C. But the annealed tube still shows a high nonuniform wall thickness distribution due to the inhomogeneous deformation characteristics. With increasing deformation of the tube, the gap between the hoop and axial stress for the weld and base metal (BM) decreases. However, the hoop and axial stress of the weld are always greater than those of the BM at the same pressure.

  14. Synchrotron X-ray CT characterization of friction-welded joints in tial turbocharger components

    NASA Astrophysics Data System (ADS)

    Sun, J. G.; Kropf, A. J.; Vissers, D. R.; Sun, W. M.; Katsoudas, J.; Yang, N.; Fei, D.

    2012-05-01

    Titanium aluminide (TiAl) is an advanced intermetallic material and is being investigated for application in turbocharger components for diesel engines. A TiAl turbocharger rotor consists of a cast TiAl turbine wheel and a Ti-alloy shaft that are joined by friction welding. Although friction welding is an established industrial process, it is still challenging to join dissimilar materials especially for brittle intermetallics. These joints are therefore required to be inspected using a nondestructive evaluation (NDE) method. In this study, synchrotron X-ray computed tomography (CT) developed at the Advanced Photon Source at Argonne National Laboratory was used for NDE characterization of friction-welded joint in three TiAl turbocharger rotors. The filtered synchrotron X-ray source has high peak energies to penetrate thick metallic materials, and the detector (imager) has high spatial resolutions to resolve small flaws. The CT inspections revealed detailed 3D crack distributions within poorly welded joints. The crack detection sensitivity and resolution was calibrated and found to be correlated well with destructive examination.

  15. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in Oxide Dispersion Strengthened (ODS) Steel MA956

    SciTech Connect

    Brewer, Luke N.; Bennett, Martin S.; Baker, B. W.; Payzant, E. Andrew; Kolbus, Lindsay M.

    2015-09-08

    This article characterizes the residual stresses generated by friction stir welding of oxide dispersion strengthened steel MA956 over a series of welding conditions. A plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 millimeters per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels in the stir zone and at the stir zone-thermomechanically affected zone interface. The stress profiles displayed the characteristic M shape, and the asymmetry between advancing and retreating stress peaks was limited, occurring mainly on the root side of the weld. The large magnitude of the stresses was maintained throughout the thickness of the plates.

  16. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, D.W.; Johnson, J.A.; Smartt, H.B.

    1987-12-15

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder is disclosed. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws. 5 figs.

  17. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.

    1987-01-01

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  18. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, D.W.; Johnson, J.A.; Smartt, H.B.

    1985-09-04

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  19. Identification and Characterization of Intercritical Heat-Affected Zone in As-Welded Grade 91 Weldment

    NASA Astrophysics Data System (ADS)

    Wang, Yiyu; Kannan, Rangasayee; Li, Leijun

    2016-12-01

    A metallurgical method is proposed for locating the intercritical heat-affected zone in the as-welded Grade 91 steel. New austenitic grains, preferentially formed along the original prior austenite grain boundaries, are characterized to contain finer M23C6 carbides and higher strain levels than the original prior austenite grains. Kurdjumov-Sachs Group 1 variant pairs, with a low misorientation of 7 deg within a martensitic block, are identified as the dominant variants in the new PAGs.

  20. Innovative technology summary report: mobile automated characterization system

    SciTech Connect

    1999-04-01

    The Mobile Automated Characterization System (MACS) has been developed by Oak Ridge National Laboratory (ORNL) and the Savannah River Technology Center (SRTC) for the U.S. Department of Energy's (DOE) Robotics Technology Development Program as an automated floor surface contamination characterization system. MACS was designed for use by Health Physics (HP) personnel in the performance of floor surveys of known or suspected contaminated areas, to be used during any floor characterization task which has significant open areas requiring radiological surveys. MACS was designed to automate the collection, storage and analysis of large, open floor areas, relieving the HP personnel of this portion of the floor characterization task. MACS does not require a dedicated full time operator and can be setup by the normal HP staff to survey the open areas while other techniques are used on the more constrained areas. The HP personnel performing the other characterization activities can monitor the MACS progress and address any problems encountered by MACS during survey operations. MACS is designed for unattended operation and has safety and operational monitoring functions which will safely shut the system down if any difficulties are encountered. During survey operations, MACS generates a map of surveyed areas with color-coding indicating radiation levels. This map is displayed on the control console monitor during operation and can be printed for survey result documentation. MACS produces data files containing data for all sensors used during a survey, providing a complete record of samples taken and contamination levels found for all areas traversed during a survey. This data can be processed to produce tabular output of the survey results.

  1. Beating the heat! automated characterization of piezoelectric tubes for Starbugs

    NASA Astrophysics Data System (ADS)

    Piersiak, Rafal; Goodwin, Michael; Gilbert, James; Muller, Rolf

    2014-08-01

    The Australian Astronomical Observatory has extensively prototyped a new robotic positioner to allow simultaneous positioning of optical fibers at the focal plane called `Starbugs'. The Starbug devices each consist of two concentric piezoelectric tubes that `walk' the optical fiber over the focal plane to accuracy of several microns. Ongoing research has led to the development of several Starbug prototypes, but lack of performance data has hampered further progress in the design of the Starbug positioners and the support equipment required to power and control them. Furthermore, Starbugs have been selected for the TAIPAN instrument, a prototype for MANIFEST on the GMT. A need now arises to measure and characterize 100's of piezoelectric tubes before full scale production of Starbugs for TAIPAN. The manual measurements of these piezoelectric tubes are a time consuming process taking several hours. Therefore, a versatile automated system is needed to measure and characterize these tubes in the laboratory before production of Starbugs. We have solved this problem with the design of an automated LabVIEW application that significantly reduces test times to several minutes. We present the various design aspects of the automation system and provide analyses of example piezoelectric tubes for Starbugs.

  2. Automated quantitative micro-mineralogical characterization for environmental applications

    USGS Publications Warehouse

    Smith, Kathleen S.; Hoal, K.O.; Walton-Day, Katherine; Stammer, J.G.; Pietersen, K.

    2013-01-01

    Characterization of ore and waste-rock material using automated quantitative micro-mineralogical techniques (e.g., QEMSCAN® and MLA) has the potential to complement traditional acid-base accounting and humidity cell techniques when predicting acid generation and metal release. These characterization techniques, which most commonly are used for metallurgical, mineral-processing, and geometallurgical applications, can be broadly applied throughout the mine-life cycle to include numerous environmental applications. Critical insights into mineral liberation, mineral associations, particle size, particle texture, and mineralogical residence phase(s) of environmentally important elements can be used to anticipate potential environmental challenges. Resources spent on initial characterization result in lower uncertainties of potential environmental impacts and possible cost savings associated with remediation and closure. Examples illustrate mineralogical and textural characterization of fluvial tailings material from the upper Arkansas River in Colorado.

  3. Automatic welding systems for large ship hulls

    NASA Astrophysics Data System (ADS)

    Arregi, B.; Granados, S.; Hascoet, JY.; Hamilton, K.; Alonso, M.; Ares, E.

    2012-04-01

    Welding processes represents about 40% of the total production time in shipbuilding. Although most of the indoor welding work is automated, outdoor operations still require the involvement of numerous operators. To automate hull welding operations is a priority in large shipyards. The objective of the present work is to develop a comprehensive welding system capable of working with several welding layers in an automated way. There are several difficulties for the seam tracking automation of the welding process. The proposed solution is the development of a welding machine capable of moving autonomously along the welding seam, controlling both the position of the torch and the welding parameters to adjust the thickness of the weld bead to the actual gap between the hull plates.

  4. Mechanical and interfacial characterization of laser welded Co-Cr alloy with different joint configurations

    PubMed Central

    Kokolis, John; Chakmakchi, Makdad; Theocharopoulos, Antonios; Prombonas, Anthony

    2015-01-01

    PURPOSE The mechanical and interfacial characterization of laser welded Co-Cr alloy with two different joint designs. MATERIALS AND METHODS Dumbbell cast specimens (n=30) were divided into 3 groups (R, I, K, n=10). Group R consisted of intact specimens, group I of specimens sectioned with a straight cut, and group K of specimens with a 45° bevel made at the one welding edge. The microstructure and the elemental distributions of alloy and welding regions were examined by an SEM/EDX analysis and then specimens were loaded in tension up to fracture. The tensile strength (TS) and elongation (ε) were determined and statistically compared among groups employing 1-way ANOVA, SNK multiple comparison test (α=.05) and Weibull analysis where Weibull modulus m and characteristic strength σο were identified. Fractured surfaces were imaged by a SEM. RESULTS SEM/EDX analysis showed that cast alloy consists of two phases with differences in mean atomic number contrast, while no mean atomic number was identified for welded regions. EDX analysis revealed an increased Cr and Mo content at the alloy-joint interface. All mechanical properties of group I (TS, ε, m and σο) were found inferior to R while group K showed intermediated values without significant differences to R and I, apart from elongation with group R. The fractured surfaces of all groups showed extensive dendritic pattern although with a finer structure in the case of welded groups. CONCLUSION The K shape joint configuration should be preferred over the I, as it demonstrates improved mechanical strength and survival probability. PMID:25722836

  5. Advanced characterization of twins using automated electron backscatter diffraction

    SciTech Connect

    Wright, S. I.; Bingert, J. F.; Mason, T. A.; Larson, R. J.

    2002-01-01

    This paper describes results obtained using an automated, crystallographically-based technique for twin identification. The technique is based on the automated collection of spatially specific orientation measurements by electron backscatter diffraction (EBSD) in the scanning electron microscope (SEM). The key features of the analysis are identification of potential twin boundaries by their misorientation character, identification of the distinct boundary planes among the symmetrically equivalent candidates, and validation of these boundaries through comparison with the boundary and twin plane traces in the sample cross section. Results on the application of this technique to deformation twins in zirconium are analyzed for the effect of twin type and amount and sense of uniaxial deformation. The accumulation of strain tends to increase the misorientation deviation at least to the degree of the trace deviation compared with recrystallization twins in nickel. In addition to the results on characterizing the twin character, results on extending the twin analysis to automated identification of parent and daughter material for structures exhibiting twin deformation are reported as well.

  6. Characterization of microstructure of HAZs in as-welded and service condition of P91 pipe weldments

    NASA Astrophysics Data System (ADS)

    Pandey, C.; Giri, A.; Mahapatra, M. M.; Kumar, P.

    2017-01-01

    Steels 9-12% Cr, having the high creep rupture strength are advocated for the modern low polluting thermal power plants. In the present investigation, the P91 pipe weldments have been characterized for microstructural responses in as-welded, post-weld heat treatment (PWHT) and ageing conditions. The PWHT of welded samples were carried out at 760 °C for time of 2 h and ageing at 760 °C for 720 h and 1440 h, respectively. The effect of time has been studied on precipitates size, distribution of precipitates and grain sizes present in various zones of P91 steel weldments. The impact toughness and hardness variation of heat affected zone (HAZ) have also been studied in as-welded condition as well as at different heat treatment condition. A significant change was observed in grain size and precipitates size after each heat treatment condition. The maximum impact toughness of HAZ was obtained after PWHT at 760 °C for 2 h. The main phase observed in weld fusion zone in as-welded, PWHT and ageing conditions were M23C6, MX, M7C3, Fe-rich M3C and M2C. The unwanted Z-phase (NbCrN) was also noticed in weld fusion zone after ageing of 1440 h.

  7. A Measurement System for Systematic Hydrological Characterization of Unsaturated Fractured Welded Tuff in a Mined Underground Tunnel

    SciTech Connect

    R. J. Cook; R. Salve; B.M. Freifeld; Y.W. Tsang

    2001-11-21

    A field investigation of unsaturated flow through a lithophysal unit of fractured welded tuff containing lithophysal cavities has been initiated. To characterize flow in this spatially heterogeneous medium, a systematic approach has been developed to perform tests in boreholes drilled at regular intervals in an underground tunnel (drift). In this paper, we describe the test equipment system that has been built for this purpose. Since the field-scale measurements, of liquid flow in the unsaturated, fractured rocks, require continuous testing for periods of days to weeks, the control of test equipment has been fully automated, allowing operation with no human presence at the field site. Preliminary results from the first set of tests are described. These tests give insight into the role of the matrix (perhaps also lithophysal cavities) as potential storage during the initial transient flow prior to the breakthrough of water at the drift crown, as well as the role of connected fractures that provide the subsequent quasi-steady flow. These tests also reveal the impact of evaporation on seepage into the drift.

  8. Physicochemical Characterization of Simulated Welding Fume from a Spark Discharge System

    PubMed Central

    Park, Jae Hong; Mudunkotuwa, Imali A.; Kim, Jong Sung; Stanam, Aditya; Thorne, Peter S.; Grassian, Vicki H.; Peters, Thomas M.

    2014-01-01

    This study introduces spark discharge system (SDS) as a way to simulate welding fumes. The SDS was developed using welding rods as electrodes with an optional coagulation chamber. The size, morphology, composition, and concentration of the fume produced and the concentration of ozone (O3) and nitrogen oxides (NOX) were characterized. The number median diameter (NMD) and total number concentration (TNC) of fresh fume particles were ranged 10–23 nm and 3.1×107–6×107 particles/cm3, respectively. For fresh fume particles, the total mass concentration (TMC) measured gravimetrically ranged 85–760 μg/m3. The size distribution was stable over a period of 12 h. The NMD and TNC of aged fume particles were ranged 81–154 nm and 1.5×106–2.7×106 particles/cm3, respectively. The composition of the aged fume particles was dominated by Fe and O with an estimated stoichiometry between that of Fe2O3 and Fe3O4. Concentrations of O3 and NOX were ranged 0.07–2.2 ppm and 1–20 ppm, respectively. These results indicate that the SDS is capable of producing stable fumes over a long-period that are similar to actual welding fumes. This system may be useful in toxicological studies and evaluation of instrumentation. PMID:25097299

  9. Characterization and Optimization of Ni-WC Composite Weld Matrix Deposited by Plasma-Transferred Arc Process

    NASA Astrophysics Data System (ADS)

    Tahaei, Ali; Horley, Paul; Merlin, Mattia; Torres-Torres, David; Garagnani, Gian Luca; Praga, Rolando; Vázquez, Felipe J. García; Arizmendi-Morquecho, Ana

    2017-03-01

    This work is dedicated to optimization of carbide particle system in a weld bead deposited by PTAW technique over D2 tool steel with high chromium content. The paper reports partial melting of the original carbide grains of the Ni-based filling powder, and growing of the secondary carbide phase (Cr, Ni)_3W_3C in the form of dendrites with wide branches that enhanced mechanical properties of the weld. The optimization of bead parameters was made with design of experiment methodology complemented by a complex sample characterization including SEM, EDXS, XRD, and nanoindentation measurements. It was shown that the preheat of the substrate to a moderate temperature 523 K (250° C) establishes linear pattern of metal flow in the weld pool, resulting in the most homogeneous distribution of the primary carbides in the microstructure of weld bead.

  10. Characterization and Optimization of Ni-WC Composite Weld Matrix Deposited by Plasma-Transferred Arc Process

    NASA Astrophysics Data System (ADS)

    Tahaei, Ali; Horley, Paul; Merlin, Mattia; Torres-Torres, David; Garagnani, Gian Luca; Praga, Rolando; Vázquez, Felipe J. García; Arizmendi-Morquecho, Ana

    2017-01-01

    This work is dedicated to optimization of carbide particle system in a weld bead deposited by PTAW technique over D2 tool steel with high chromium content. The paper reports partial melting of the original carbide grains of the Ni-based filling powder, and growing of the secondary carbide phase (Cr, Ni)_3 W_3 C in the form of dendrites with wide branches that enhanced mechanical properties of the weld. The optimization of bead parameters was made with design of experiment methodology complemented by a complex sample characterization including SEM, EDXS, XRD, and nanoindentation measurements. It was shown that the preheat of the substrate to a moderate temperature 523 K (250° C) establishes linear pattern of metal flow in the weld pool, resulting in the most homogeneous distribution of the primary carbides in the microstructure of weld bead.

  11. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints

    DTIC Science & Technology

    2013-08-01

    alloy, while being larger and more needle- and flower petal-shaped nearer to the steel [19]. In the case of galvanized steels, iron-zinc (Fe-Zn...ASM Handbook , Vol 9: Metallography and Microstructures. 2004. 49. J.C. Russ. Practical Stereology 2nd ed. New York: Plenum Press. 1999. 50. P. J...Characterization of Aluminum, Steel, and Superalloys. CRC Press, Boca Raton, Fl. 2006. 53. O. Engler, V. Randle. Introduction to Texture Analysis

  12. Microhardness and Strain Field Characterization of Self-Reacting Friction Stir and Plug Welds of Dissimilar Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Horton, Karla Renee

    2011-01-01

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. Friction plug welding is used to seal the exit hole that remains in a circumferential SR-FSW. This work reports on material properties and strain patterns developed in a SR-FSW with a friction plug weld. Specifically, this study examines the behavior of a SR-FSW formed between an AA 2014-T6 plate on the advancing side and an AA 2219-T87 plate on the retreating side and a SR-FSW (AA 2014-T6 to AA 2219-T87) with a 2219-T87 plug weld. This study presents the results of a characterization of the micro-hardness, joint strength, and strain field characterization of SR-FSW and FPW joints tested at room temperature and cryogenic temperatures.

  13. Final Report: Characterization of Canister Mockup Weld Residual Stresses

    SciTech Connect

    Enos, David; Bryan, Charles R.

    2016-12-01

    Stress corrosion cracking (SCC) of interim storage containers has been indicated as a high priority data gap by the Department of Energy (DOE) (Hanson et al., 2012), the Electric Power Research Institute (EPRI, 2011), the Nuclear Waste Technical Review Board (NWTRB, 2010a), and the Nuclear Regulatory Commission (NRC, 2012a, 2012b). Uncertainties exist in terms of the environmental conditions that prevail on the surface of the storage containers, the stress state within the container walls associated both with weldments as well as within the base metal itself, and the electrochemical properties of the storage containers themselves. The goal of the work described in this document is to determine the stress states that exists at various locations within a typical storage canister by evaluating the properties of a full-diameter cylindrical mockup of an interim storage canister. This mockup has been produced using the same manufacturing procedures as the majority of the fielded spent nuclear fuel interim storage canisters. This document describes the design and procurement of the mockup and the characterization of the stress state associated with various portions of the container. It also describes the cutting of the mockup into sections for further analyses, and a discussion of the potential impact of the results from the stress characterization effort.

  14. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  15. Experimental Characterization of Electron Beam Welded SAE 5137H Thick Steel Plate

    NASA Astrophysics Data System (ADS)

    Kattire, Prakash; Bhawar, Valmik; Thakare, Sandeep; Patil, Sachin; Mane, Santosh; Singh, Rajkumar, Dr.

    2017-09-01

    Electron beam welding is known for its narrow weld zone with high depth to width ratio, less heat affected zone, less distortion and contamination. Electron beam welding is fusion welding process, where high velocity electrons impinge on material joint to be welded and kinetic energy of this electron is transformed into heat upon impact to fuse the material. In the present work electron beam welding of 60 mm thick SAE 5137H steel is studied. Mechanical and metallurgical properties of electron beam welded joint of SAE 5137H were evaluated. Mechanical properties are analysed by tensile, impact and hardness test. Metallurgical properties are investigated through optical and scanning electron microscope. The hardness traverse across weld zone shows HV 370-380, about 18% increase in the tensile strength and very low toughness of weld joint compared to parent metal. Microstructural observation shows equiaxed dendrite in the fusion zone and partial grain refinement was found in the HAZ.

  16. Enhanced automated platform for 2D characterization of RFID communications

    NASA Astrophysics Data System (ADS)

    Vuza, Dan Tudor; Vlǎdescu, Marian

    2016-12-01

    The characterization of the quality of communication between an RFID reader and a transponder at all expected positions of the latter on the reader antenna is of primal importance for the evaluation of performance of an RFID system. Continuing the line of instruments developed for this purpose by the authors, the present work proposes an enhanced version of a previously introduced automated platform for 2D evaluation. By featuring higher performance in terms of mechanical speed, the new version allows to obtain 2D maps of communication with a higher resolution that would have been prohibitive in terms of test duration with the previous version. The list of measurement procedures that can be executed with the platform is now enlarged with additional ones, such as the determination of the variation of the magnetic coupling between transponder and antenna across the antenna surface and the utilization of transponder simulators for evaluation of the quality of communication.

  17. Analysis and Characterization of the Role of Ni Interlayer in the Friction Welding of Titanium and 304 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Muralimohan, C. H.; Ashfaq, M.; Ashiri, Rouholah; Muthupandi, V.; Sivaprasad, K.

    2016-01-01

    Joining of commercially pure Ti to 304 stainless steel by fusion welding processes possesses problems due to the formation of brittle intermetallic compounds in the weld metal, which degrade the mechanical properties of the joints. Solid-state welding processes are contemplated to overcome these problems. However, intermetallic compounds are likely to form even in Ti-SS joints produced with solid-state welding processes such as friction welding process. Therefore, interlayers are employed to prevent the direct contact between two base metals and thereby mainly to suppress the formation of brittle Ti-Fe intermetallic compounds. In the present study, friction-welded joints between commercially pure titanium and 304 stainless steel were obtained using a thin nickel interlayer. Then, the joints were characterized by optical microscopy, scanning electron microscopy, energy dispersive spectrometry, and X-ray diffractometry. The mechanical properties of the joints were evaluated by microhardness survey and tensile tests. Although the results showed that the tensile strength of the joints is even lower than titanium base metal, it is higher than that of the joints which were produced without nickel interlayer. The highest hardness value was observed at the interface between titanium and nickel interlayers indicating the formation of Ni-Ti intermetallic compounds. Formation these compounds was validated by XRD patterns. Moreover, in tensile tests, fracture of the joints occurred along this interface which is related to its brittle nature.

  18. Characterization of a Friction Stir Weld in Aluminum Alloy 7055 Using Microhardness, Electrical Conductivity, and Differential Scanning Calorimetry (DSC)

    NASA Astrophysics Data System (ADS)

    Bush, Ralph; Kiyota, Michelle; Kiyota, Catherine

    2016-07-01

    Optical microscopy, microhardness, electrical conductivity, and differential scanning calorimetry (DSC) were used to characterize the microstructure, hardness, and precipitate structure as a function of position in a friction stir weld, naturally aged for 10 years, in aluminum alloy 7055. Results are shown for the as-welded/naturally aged condition and for a weld that was post-aged using a -T76 regimen. The grain structure and microhardness results reveal the expected central recrystallized region, a thermo-mechanical affected zone (TMAZ), and heat-affected zone (HAZ) with typical changes in microhardness. DSC scans for the as-welded/naturally aged condition indicate a precipitate structure similar to that of a naturally aged condition in the central recrystallized region. Maximum precipitate coarsening and overaging occurs near the TMAZ/HAZ boundary with reduced precipitate dissolution and coarsening as the distance from the weld increases. The post-weld aging resulted in the transformation of GP zones to more stable precipitates plus coarsening of the more stable η' and η precipitates. A combination of DSC testing and CALPHAD calculations allowed calculation of precipitate volume fraction in the HAZ. The precipitate volume fraction decreased monotonically from 0.052 in the baseline material to 0.044 at the TMAZ/HAZ interface.

  19. Three Dimensional Numerical Simulation and Characterization of Crack Growth in the Weld Region of a Friction Stir Welded Structure

    NASA Technical Reports Server (NTRS)

    Seshadri, Banavara R.; Smith, Stephen W.; Newman, John A.

    2013-01-01

    Friction stir welding (FSW) fabrication technology is being adopted in aerospace applications. The use of this technology can reduce production cost, lead-times, reduce structural weight and need for fasteners and lap joints, which are typically the primary locations of crack initiation and multi-site fatigue damage in aerospace structures. FSW is a solid state welding process that is well-suited for joining aluminum alloy components; however, the process introduces residual stresses (both tensile and compressive) in joined components. The propagation of fatigue cracks in a residual stress field and the resulting redistribution of the residual stress field and its effect on crack closure have to be estimated. To insure the safe insertion of complex integral structures, an accurate understanding of the fatigue crack growth behavior and the complex crack path process must be understood. A life prediction methodology for fatigue crack growth through the weld under the influence of residual stresses in aluminum alloy structures fabricated using FSW will be detailed. The effects and significance of the magnitude of residual stress at a crack tip on the estimated crack tip driving force are highlighted. The location of the crack tip relative to the FSW and the effect of microstructure on fatigue crack growth are considered. A damage tolerant life prediction methodology accounting for microstructural variation in the weld zone and residual stress field will lead to the design of lighter and more reliable aerospace structures

  20. Robotics for welding research

    SciTech Connect

    Braun, G.; Jones, J.

    1984-09-01

    The welding metallurgy research and education program at Colorado School of Mines (CSM) is helping industries make the transition toward automation by training students in robotics. Industry's interest is primarily in pick and place operations, although robotics can increase efficiency in areas other than production. Training students to develop fully automated robotic welding systems will usher in new curriculum requirements in the area of computers and microprocessors. The Puma 560 robot is CSM's newest acquisition for welding research 5 references, 2 figures, 1 table.

  1. Microstructure Characterization of Magnetic-Pulse-Welded AA 6061-T6 by Electron Backscattered Diffraction

    SciTech Connect

    Zhang, Yuan; Babu, Suresh; Zhang, P; Kenik, Edward A; Daehn, Glenn

    2008-01-01

    The grain boundary crystallographic misorientations of magnetic-pulse-welded (MPW) aluminum alloy (AA) 6061-T6 in linear and tubular configurations were examined using the electron backscattered diffraction (EBSD) technique. A refined structure of heavily deformed grains with higher grain boundary angles was observed in linear welds. Significant spalling was observed away from the joints, in the interior of tubular welds. The results show the complex interaction of shock waves with the materials during this impact welding process.

  2. Characterization of Members of the Legionellaceae Family by Automated Ribotyping

    PubMed Central

    Cordevant, Christophe; Tang, Jane S.; Cleland, David; Lange, Marc

    2003-01-01

    In order to implement a new and reliable method for characterizing different species of Legionella, a genetic fingerprinting study with an automated ribotyping system (RiboPrinter) was completed with members of this genus which were deposited at the American Type Culture Collection. The RiboPrinter examined the different patterns of EcoRI digestion fragments from the rRNA operons of 110 strains, representing 48 of the 49 described Legionella species as well as 70 serogroups of those species. Distinctive and consistent patterns were obtained for the type strains of the 48 species investigated. Legionella pneumophila subsp. fraseri and L. pneumophila subsp. pascullei each generated a specific pattern, whereas L. pneumophila subsp. pneumophila produced six different fingerprint patterns. No correlation seemed to exist between the ribotypes obtained and the 15 serotypes of L. pneumophila. For the other species, those with two known serogroups presented two distinctive patterns with the RiboPrinter with the exception of L. hackeliae and L. quinlivanii, which yielded only one pattern. We also encountered ribotypes for strains which were not identified to the species level. The ribotypes generated for these strains with the RiboPrinter did not match those generated for known type strains, suggesting the putative description of new serogroups or species. Although the automated system did not have sufficient discriminatory ability to serve as an epidemiological tool in a clinical setting, it appeared to be a powerful tool for general genomic analysis of the Legionella isolates (e.g., determination of new species) and assessment of the interrelationship among Legionella strains through the RiboPrinter database connection. PMID:12517822

  3. Weld modeling and control using artificial neural networks

    SciTech Connect

    Cook, G.E.; Barnett, R.J.; Andersen, K.; Strauss, A.M.

    1995-11-01

    The arc welding processes play an important role in modern manufacturing. Despite the widespread use of arc welding for joining metals, controlling most welding processes still requires considerable skills and experience on behalf of the human welder. Total automation of welding has not yet been achieved, largely because the physics which determine the success of any welding task, are not yet fully understood and quantified. Artificial neural networks were evaluated for monitoring and control of the variable polarity plasma arc welding process. Three areas of welding application were investigated: weld process modeling, weld process control, and weld bead profile analysis for quality control.

  4. A Metallurgical Characterization and Assessment of SMA, GMA, EB, and LB Welds of HY-130 Steel.

    DTIC Science & Technology

    1977-09-30

    and GMA welds consisted of a large percentage of acicular ferrite with smaller amounts of bainite and martensite; EB and LB welds comprised mostly...martensite and a small percentage of bainite . Strain hardening exponent values for SMA, GMA, and LB welds were appreciably higher than the values

  5. Weld analysis and control system

    NASA Technical Reports Server (NTRS)

    Kennedy, Larry Z. (Inventor); Rodgers, Michael H. (Inventor); Powell, Bradley W. (Inventor); Burroughs, Ivan A. (Inventor); Goode, K. Wayne (Inventor)

    1994-01-01

    The invention is a Weld Analysis and Control System developed for active weld system control through real time weld data acquisition. Closed-loop control is based on analysis of weld system parameters and weld geometry. The system is adapted for use with automated welding apparatus having a weld controller which is capable of active electronic control of all aspects of a welding operation. Enhanced graphics and data displays are provided for post-weld analysis. The system provides parameter acquisition, including seam location which is acquired for active torch cross-seam positioning. Torch stand-off is also monitored for control. Weld bead and parent surface geometrical parameters are acquired as an indication of weld quality. These parameters include mismatch, peaking, undercut, underfill, crown height, weld width, puddle diameter, and other measurable information about the weld puddle regions, such as puddle symmetry, etc. These parameters provide a basis for active control as well as post-weld quality analysis and verification. Weld system parameters, such as voltage, current and wire feed rate, are also monitored and archived for correlation with quality parameters.

  6. Characterization of HAZ of API X70 Microalloyed Steel Welded by Cold-Wire Tandem Submerged Arc Welding

    NASA Astrophysics Data System (ADS)

    Mohammadijoo, Mohsen; Kenny, Stephen; Collins, Laurie; Henein, Hani; Ivey, Douglas G.

    2017-03-01

    High-strength low-carbon microalloyed steels may be adversely affected by the high-heat input and thermal cycle that they experience during tandem submerged arc welding. The heat-affected zone (HAZ), particularly the coarse-grained heat-affected zone (CGHAZ), i.e., the region adjacent to the fusion line, has been known to show lower fracture toughness compared with the rest of the steel. The deterioration in toughness of the CGHAZ is attributed to the formation of martensite-austenite (M-A) constituents, local brittle zones, and large prior austenite grains (PAG). In the present work, the influence of the addition of a cold wire at various wire feed rates in cold-wire tandem submerged arc welding, a recently developed welding process for pipeline manufacturing, on the microstructure and mechanical properties of the HAZ of a microalloyed steel has been studied. The cold wire moderates the heat input of welding by consuming the heat of the trail electrode. Macrostructural analysis showed a decrease in the CGHAZ size by addition of a cold wire. Microstructural evaluation, using both tint etching optical microscopy and scanning electron microscopy, indicated the formation of finer PAGs and less fraction of M-A constituents with refined morphology within the CGHAZ when the cold wire was fed at 25.4 cm/min. This resulted in an improvement in the HAZ impact fracture toughness. These improvements are attributed to lower actual heat introduced to the weldment and lower peak temperature in the CGHAZ by cold-wire addition. However, a faster feed rate of the cold wire at 76.2 cm/min adversely affected the toughness due to the formation of slender M-A constituents caused by the relatively faster cooling rate in the CGHAZ.

  7. Characterization of HAZ of API X70 Microalloyed Steel Welded by Cold-Wire Tandem Submerged Arc Welding

    NASA Astrophysics Data System (ADS)

    Mohammadijoo, Mohsen; Kenny, Stephen; Collins, Laurie; Henein, Hani; Ivey, Douglas G.

    2017-05-01

    High-strength low-carbon microalloyed steels may be adversely affected by the high-heat input and thermal cycle that they experience during tandem submerged arc welding. The heat-affected zone (HAZ), particularly the coarse-grained heat-affected zone (CGHAZ), i.e., the region adjacent to the fusion line, has been known to show lower fracture toughness compared with the rest of the steel. The deterioration in toughness of the CGHAZ is attributed to the formation of martensite-austenite (M-A) constituents, local brittle zones, and large prior austenite grains (PAG). In the present work, the influence of the addition of a cold wire at various wire feed rates in cold-wire tandem submerged arc welding, a recently developed welding process for pipeline manufacturing, on the microstructure and mechanical properties of the HAZ of a microalloyed steel has been studied. The cold wire moderates the heat input of welding by consuming the heat of the trail electrode. Macrostructural analysis showed a decrease in the CGHAZ size by addition of a cold wire. Microstructural evaluation, using both tint etching optical microscopy and scanning electron microscopy, indicated the formation of finer PAGs and less fraction of M-A constituents with refined morphology within the CGHAZ when the cold wire was fed at 25.4 cm/min. This resulted in an improvement in the HAZ impact fracture toughness. These improvements are attributed to lower actual heat introduced to the weldment and lower peak temperature in the CGHAZ by cold-wire addition. However, a faster feed rate of the cold wire at 76.2 cm/min adversely affected the toughness due to the formation of slender M-A constituents caused by the relatively faster cooling rate in the CGHAZ.

  8. Surface and microstructural characterization of laser beam welds in an aluminum alloy

    NASA Astrophysics Data System (ADS)

    Nascente, P. A. P.; Bolfarini, C.; Benassi, C. L.; Alcantara, N. G.; Santos, J. F.

    2002-07-01

    The weldability of aluminum alloys is one of the main requirements to be considered for their application in the automotive and aerospace industry. In this work, the weld joints of an AA7020 alloy obtained by laser process were characterized by scanning electron microscopy, energy-dispersive x-ray spectrometry, wavelength-dispersive x-ray spectrometry, and x-ray photoelectron spectroscopy. The laser process can be described as a high-speed solidification process. The solidification rate can be estimated from the correlation among several solidification rates and the corresponding dendritic/cellular spacings, and the value calculated for this rate was 3.0 x103 K/s. The inclusions present in the base metal were identified as (Cr,Fe)4Si4Al13, which were not observed in the fused zone. The fused zone microstructure showed two distinct phases: an aluminum solid solution and fine precipitates of MgZn2. The transition from the base metal to the fused zone presented a narrow heat-affected zone. A strong depletion of Zn was observed, and this does not influence the hot tearing susceptibility since hot cracks were not observed in the weld zone. copyright 2002 American Vacuum Society.

  9. Characterization of coarse bainite transformation in low carbon steel during simulated welding thermal cycles

    SciTech Connect

    Lan, Liangyun; Kong, Xiangwei; Qiu, Chunlin

    2015-07-15

    Coarse austenite to bainite transformation in low carbon steel under simulated welding thermal cycles was morphologically and crystallographically characterized by means of optical microscope, transmission electron microscope and electron backscattered diffraction technology. The results showed that the main microstructure changes from a mixture of lath martensite and bainitic ferrite to granular bainite with the increase in cooling time. The width of bainitic laths also increases gradually with the cooling time. For a welding thermal cycle with relatively short cooling time (e.g. t{sub 8/5} is 30 s), the main mode of variant grouping at the scale of individual prior austenite grains changes from Bain grouping to close-packed plane grouping with the progress of phase transformation, which results in inhomogeneous distribution of high angle boundaries. As the cooling time is increased, the Bain grouping of variants becomes predominant mode, which enlarges the effective grain size of product phase. - Highlights: • Main microstructure changes and the width of lath structure increases with cooling time. • Variant grouping changes from Bain zone to close-packed plane grouping with the transformation. • The change of variant grouping results in uneven distribution of high angle grain boundary. • Bain grouping is main mode for large heat input, which lowers the density of high angle boundary.

  10. Status report. Characterization of Weld Residual Stresses on a Full-Diameter SNF Interim Storage Canister Mockup.

    SciTech Connect

    Enos, David; Bryan, Charles R.

    2015-08-01

    This report documents the mockup specifications and manufacturing processes; the initial cutting of the mockup into three cylindrical pieces for testing and the measured strain changes that occurred during the cutting process; and the planned weld residual stress characterization activities and the status of those activities.

  11. Automated Arc Welding System

    DTIC Science & Technology

    1991-03-01

    1991] Coordinated Science Laboratory College of Engineering UNIVERSITY OF ILLINOIS AT URBANA-CHAMPAIGN Approved for Public Release. Distribution...Unclassified None 20. SECURTY CLASSIFCATION AUTHORITY 3. OISTRIBUTIONIAVAILABIUTY OF REPORT 2Approved for public release; lb...Schiano and Dan Henderson for making the many hours of work more fun, and Thierry Bourret, Lake Lattimore and Will Windes for their assis- tance. Finally

  12. Characterization of disk-laser dissimilar welding of titanium alloy Ti-6Al-4V to aluminum alloy 2024

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Corrado, Gaetano; Sergi, Vincenzo

    2013-02-01

    Both technical and economic reasons suggest to join dissimilar metals, benefiting from the specific properties of each material in order to perform flexible design. Adhesive bonding and mechanical joining have been traditionally used although adhesives fail to be effective in high-temperature environments and mechanical joining are not adequate for leak-tight joints. Friction stir welding is a valid alternative, even being difficult to perform for specific joint geometries and thin plates. The attention has therefore been shifted to laser welding. Interest has been shown in welding titanium to aluminum, especially in the aviation industry, in order to benefit from both corrosive resistance and strength properties of the former, and low weight and cost of the latter. Titanium alloy Ti-6Al-4V and aluminum alloy 2024 are considered in this work, being them among the most common ones in aerospace and automotive industries. Laser welding is thought to be particularly useful in reducing the heat affected zones and providing deep penetrative beads. Nevertheless, many challenges arise in welding dissimilar metals and the aim is further complicated considering the specific features of the alloys in exam, being them susceptible to oxidation on the upper surface and porosity formation in the fused zone. As many variables are involved, a systematic approach is used to perform the process and to characterize the beads referring to their shape and mechanical features, since a mixture of phases and structures is formed in the fused zone after recrystallization.

  13. Microstructure Characterization and Stress Corrosion Evaluation of Autogenous and Hybrid Friction Stir Welded Al-Cu-Li 2195 Alloy

    NASA Technical Reports Server (NTRS)

    Li, Zhixian; Arbegast, William J.; Meletis, Efstathios I.

    1997-01-01

    Friction stir welding process is being evaluated for application on the Al-Cu-Li 2195 Super-Light Weight External Tank of the Space Transportation System. In the present investigation Al-Cu-Li 2195 plates were joined by autogenous friction stir welding (FSW) and hybrid FSW (friction stir welding over existing variable polarity plasma arc weld). Optical microscopy and transmission electron microscopy (TEM) were utilized to characterize microstructures of the weldments processed by both welding methods. TEM observations of autogenous FSW coupons in the center section of the dynamically-recrystallized zone showed an equiaxed recrystallized microstructure with an average grain size of approx. 3.8 microns. No T(sub 1), precipitates were present in the above-mentioned zone. Instead, T(sub B) and alpha precipitates were found in this zone with a lower population. Alternate immersion, anodic polarization, constant load, and slow strain tests were carried out to evaluate the general corrosion and stress-corrosion properties of autogenous and hybrid FSW prepared coupons. The experimental results will be discussed.

  14. High Temperature Corrosion and Characterization Studies in Flux Cored Arc Welded 2.25Cr-1Mo Power Plant Steel

    NASA Astrophysics Data System (ADS)

    Kumaresh Babu, S. P.; Natarajan, S.

    2010-07-01

    Higher productivity is registered with Flux cored arc welding (FCAW) process in many applications. Further, it combines the characteristics of shielded metal arc welding (SMAW), gas metal arc welding (GMAW), and submerged arc welding (SAW) processes. This article describes the experimental work carried out to evaluate and compare corrosion and its inhibition in SA 387 Gr.22 (2.25Cr-1Mo) steel weldments prepared by FCAW process with four different heat inputs exposed to hydrochloric acid medium at 0.1, 0.5, and 1.0 M concentrations. The parent metal, weld metal, and heat-affected zone are chosen as regions of exposure for the study carried out at 100 °C. Electrochemical polarization techniques such as Tafel line extrapolation (Tafel) and linear polarization resistance (LPR) have been used to measure the corrosion current. The role of hexamine and mixed inhibitor (thiourea + hexamine in 0.5 M HCl), each at 100 ppm concentration is studied in these experiments. Microstructural observation, hardness survey, surface characterization, and morphology using scanning electron microscope (SEM) and x-ray diffraction (XRD) have been made on samples to highlight the nature and extent of film formation. The film is found to contain Fe2Si, FeSi2, FeMn3, Fe7Mo3, Fe3O4, FeO, FeCr, AlO7Fe3SiO3, and KFe4Mn77Si19.

  15. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in Oxide Dispersion Strengthened (ODS) Steel MA956

    DOE PAGES

    Brewer, Luke N.; Bennett, Martin S.; Baker, B. W.; ...

    2015-09-08

    This article characterizes the residual stresses generated by friction stir welding of oxide dispersion strengthened steel MA956 over a series of welding conditions. A plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 millimeters per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels in the stirmore » zone and at the stir zone-thermomechanically affected zone interface. The stress profiles displayed the characteristic M shape, and the asymmetry between advancing and retreating stress peaks was limited, occurring mainly on the root side of the weld. The large magnitude of the stresses was maintained throughout the thickness of the plates.« less

  16. Automated document content characterization for a multimedia document retrieval system

    NASA Astrophysics Data System (ADS)

    Koivusaari, Maija; Sauvola, Jaakko J.; Pietikaeinen, Matti

    1997-10-01

    We propose a new approach to automate document image layout extraction for an object- oriented database feature population using rapid low level feature analysis, preclassification and predictive coding. The layout information comprised of region location and classification data is transformed into 'feature object(s)'. The information is then fed into an intelligent document image retrieval system (IDIR) to be utilized in document retrieval schemes. The IDIR system consists of user interface, object-oriented database and a variety of document image analysis algorithms. In this paper the object-oriented storage model and the database system are presented in formal and functional domains. Moreover, the graphical user interface and a visual document image browser are described. The document analysis techniques used at document characterization are also presented. In this context the documents consist of text, picture and other media data. Documents are stored in the database as document, page and region objects. Our test systems has been implemented and tested using a document database of 10,000 documents.

  17. Characterization of the Microstructures and the Cryogenic Mechanical Properties of Electron Beam Welded Inconel 718

    NASA Astrophysics Data System (ADS)

    Kwon, Soon Il; Bae, Sang Hyun; Do, Jeong Hyeon; Jo, Chang Yong; Hong, Hyun Uk

    2016-02-01

    The microstructures and the cryogenic mechanical properties of electron beam (EB) welds between cast and forged Inconel 718 superalloys with a thickness of 10 mm were investigated in comparison with gas tungsten arc (GTA) welds. EB welding with a heat input lower than 250 J/mm caused the formation of liquation microfissuring in the cast-side heat-affected-zone (HAZ) of the EB welds. HAZ liquation microfissuring appeared to be associated with the constitutional liquation of primary NbC carbides at the grain boundaries. Compared with the GTA welding process, the EB welding produced welds with superior microstructure, exhibiting fine dendritic structure associated with the reduction in size and fraction of the Laves phase due to the rapid cooling rate. This result was responsible for the superior mechanical properties of the EB welds at 77 K (-196 °C). Laves particles in both welds were found to provide the preferential site for the crack initiation and propagation, leading to a significant decrease in the Charpy impact toughness at 77 K (-196 °C). Crack initiation and propagation induced by Charpy impact testing were discussed in terms of the dendrite arm spacing, the Laves size and the dislocation structure ahead of the crack arisen from the fractured Laves phase in the two welds.

  18. Stainless Steel 18-10 CO2 Laser Welding And Plasma Diagnostics

    SciTech Connect

    Amar, Taibi; Michel, Laurent

    2008-09-23

    The welding of materials by CO2 laser took significant considerations in industry, for the reason of the quality of the carried out weldings, and for other many advantages, but the automation of the welding operation requires a control system in real time. The operation of welding is an operation of interaction between the radiation (laser), and the matter (welded part), which is characterized by the vaporization of the matter, formation of the keyhole in material, and appearance of plasma over the material. This study relates to the relation between the welding (molten material) and the plasma which is formed on material. The light emitted by plasma during laser welding was recorded by an OMA detector (Optical Multichannel Analyzer) over a wavelength width of 450 A ring . The analysis of this light allows to determine the composition of this plasma, its dimensions, and the state of its energy according to the laser parameters. The welded material is the stainless steel 18-10, it was found that the intensity of the light emitted by plasma depends on laser power, the welding speed, the flow rate of assist gas. The relation between the plasma and the state of the bead were analyzed for on-line monitoring welding.

  19. Stainless Steel 18-10 CO2 Laser Welding And Plasma Diagnostics

    NASA Astrophysics Data System (ADS)

    Amar, Taibi; Michel, Laurent

    2008-09-01

    The welding of materials by CO2 laser took significant considerations in industry, for the reason of the quality of the carried out weldings, and for other many advantages, but the automation of the welding operation requires a control system in real time. The operation of welding is an operation of interaction between the radiation (laser), and the matter (welded part), which is characterized by the vaporization of the matter, formation of the keyhole in material, and appearance of plasma over the material. This study relates to the relation between the welding (molten material) and the plasma which is formed on material. The light emitted by plasma during laser welding was recorded by an OMA detector (Optical Multichannel Analyzer) over a wavelength width of 450 Å. The analysis of this light allows to determine the composition of this plasma, its dimensions, and the state of its energy according to the laser parameters. The welded material is the stainless steel 18-10, it was found that the intensity of the light emitted by plasma depends on laser power, the welding speed, the flow rate of assist gas. The relation between the plasma and the state of the bead were analyzed for on-line monitoring welding.

  20. Microhardness, strength and strain field characterization of self-reacting friction stir and plug welds of dissimilar aluminum alloys

    NASA Astrophysics Data System (ADS)

    Horton, Karla Renee

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. Friction plug welding is used to seal the exit hole that remains in a circumferential SR-FSW. This work reports on material properties and strain patterns developed in a SR-FSW with a friction plug weld. Specifically, this study examines the behavior of a SR-FSW formed between an AA2014-T6 plate on the advancing side and an AA2219-T87 plate on the retreating side and a SR-FSW (AA2014-T6 to AA2219-T87) with a 2219-T87 plug weld. This study presents the results of a characterization of the micro-hardness, joint strength, and strain field characterization of SR-FSW and FPW joints tested at room temperature and cryogenic temperatures. The initial weld microstructure analysis showed a nugget region with fine grains and a displaced weld seam from the advancing side past the thermo-mechanical affected zone (TMAZ) into the nugget region. The displaced material shared the same hardness as the parent material. Dynamic recrystallization was observed in the SR-FSW zone and the displaced weld seam region. The welds revealed a fine grain structure in the SR-FSW zone with a sharp demarcation seen on the advancing side and fairly diffuse flow observed on the retreating side. The parent material hardness is 145 HV700g with a drop in hardness starting at the HAZ to 130 HV700g. The hardness further drops in the TMAZ to118 HV700g with an increase representing a dispersed interface of AA2014-T6 material to 135 HV700g. The hardness then drops significantly within the nugget region to 85 HV700g followed by an increase through the retreating side TMAZ into the HAZ to 135 HV 700g. There was a sharp increase in the hardness value within

  1. Size-separated particle fractions of stainless steel welding fume particles - A multi-analytical characterization focusing on surface oxide speciation and release of hexavalent chromium.

    PubMed

    Mei, N; Belleville, L; Cha, Y; Olofsson, U; Odnevall Wallinder, I; Persson, K-A; Hedberg, Y S

    2017-08-31

    Welding fume of stainless steels is potentially health hazardous. The aim of this study was to investigate the manganese (Mn) and chromium (Cr) speciation of welding fume particles and their extent of metal release relevant for an inhalation scenario, as a function of particle size, welding method (manual metal arc welding, metal arc welding using an active shielding gas), different electrodes (solid wires and flux-cored wires) and shielding gases, and base alloy (austenitic AISI 304L and duplex stainless steel LDX2101). Metal release investigations were performed in phosphate buffered saline (PBS), pH 7.3, 37°, 24h. The particles were characterized by means of microscopic, spectroscopic, and electroanalytical methods. Cr was predominantly released from particles of the welding fume when exposed in PBS [3-96% of the total amount of Cr, of which up to 70% as Cr(VI)], followed by Mn, nickel, and iron. Duplex stainless steel welded with a flux-cored wire generated a welding fume that released most Cr(VI). Nano-sized particles released a significantly higher amount of nickel compared with micron-sized particle fractions. The welding fume did not contain any solitary known chromate compounds, but multi-elemental highly oxidized oxide(s) (iron, Cr, and Mn, possibly bismuth and silicon). Copyright © 2017 The Authors. Published by Elsevier B.V. All rights reserved.

  2. Microstructural characterization and hardness properties of electric resistance welding titanium joints for dental applications.

    PubMed

    Ceschini, Lorella; Boromei, Iuri; Morri, Alessandro; Nardi, Diego; Sighinolfi, Gianluca; Degidi, Marco

    2015-06-01

    The electric resistance welding procedure is used to join a titanium bar with specific implant abutments in order to produce a framework directly in the oral cavity of the patient. This investigation studied the effects of the welding process on microstructure and hardness properties of commercially pure (CP2 and CP4) Ti components. Different welding powers and cooling procedures were applied to bars and abutments, normally used to produce the framework, in order to simulate the clinical intraoral welding procedure. The analyses highlighted that the joining process did not induce appreciable changes in the geometry of the abutments. However, because of unavoidable microstructural modifications in the welded zones, the hardness decreased to values lower than those of the unwelded CP2 and CP4 Ti grades, irrespective of the welding environments and parameters.

  3. Characterizing Shipyard Welding Emissions and Associated Control Options (The National Shipbuilding Research Program)

    DTIC Science & Technology

    1995-08-01

    temperatures, a reaction with oxygen and nitrogen in the atmosphere is rapid and has negative affects on the weld strength. Should oxygen and nitrogen...commbination of flux and gas shielding that protect the weld from nitrogen and oxygen entrapment. Shielding wilI be discussed in the following...fuel is acetylene, used in combination with oxygen (oxyacetylene gas welding). A hand cableways, and for brazing or soldering. ldentical or similar

  4. Customized orbital welding meets the challenge of titanium welding

    SciTech Connect

    1996-12-01

    Titanium has emerged as the material of choice for tubing used in surface condensers around the world in both new and retrofit configurations. A major worldwide supplier of steam surface condensers to the electric utility industry, Senior Engineering is finding an increased use of titanium tubes and tube sheets in condenser specifications. When compared to other alloys, titanium`s light weight is efficient in design, handling, transportation and installation activities. Additionally, it maintains a stable price structure. Senior Engineering implements an orbital welding process using fusion gas tungsten arc welding (GTAW) for its titanium tube-to-tube sheet welding. Orbital welding involves the use of a welding apparatus placed inside a tube or pipe to automatically and precisely weld a 360-deg joint. When welding manually, a welder stops several times during the weld due to the large amount of time and fatigue involved in achieving 360-deg welds, which results in lack of fusion. An automated orbital welding system, however, can accomplish the task as one continuous weld. This reduces process time and decreases lack of fusion. The orbital welding systems, featuring a microprocessor-based controller, an inverter-based power supply, an expandable mandrel and a customized torch shroud, reduced welding labor by 35%. The improved labor efficiency justified the addition of two more of the systems in January 1996.

  5. Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

    NASA Technical Reports Server (NTRS)

    Looney, Alan

    1991-01-01

    Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

  6. Automated Identification and Characterization of Secondary & Tertiary gamma’ Precipitates in Nickel-Based Superalloys (PREPRINT)

    DTIC Science & Technology

    2010-01-01

    METHODOLOGY A nickel-based superalloy sample (Rene88DT) was cut from a forged disc developed under a Defense Advanced Research Projects Agency funded...AFRL-RX-WP-TP-2010-4064 AUTOMATED IDENTIFICATION AND CHARACTERIZATION OF SECONDARY & TERTIARY γ’ PRECIPITATES IN NICKEL-BASED SUPERALLOYS ...AUTOMATED IDENTIFICATION AND CHARACTERIZATION OF SECONDARY & TERTIARY γ’ PRECIPITATES IN NICKEL-BASED SUPERALLOYS (PREPRINT) 5a. CONTRACT NUMBER In

  7. Unique applications of personal computers in the welding environment

    SciTech Connect

    Glickstein, S.S.

    1990-12-31

    The personal computer was found to be useful in supporting a variety of welding applications: 3-D representation of crack propagation using CADD software, storage and retrieval of photographic data using an image capture board, automated positioning of the welding electrode for GTA welding, interactive computer based voice communication for welding operations, surface temperature measurements of welded structures, and inventory control of weld material through use of bar codes.

  8. Welding Sensor System

    NASA Technical Reports Server (NTRS)

    1993-01-01

    A system originally designed for welding components of the huge Space Shuttle external tank led to a laser-based automated welder for industrial use. A laser sensor tracks the seam where two pieces of metal are to be joined, measures gaps, misfits and automatically corrects welding of torch distance and height. A small industrial computer translates the sensor's information to the weld head and records and displays weld data for control purposes and analysis. The system was modified for commercial use by Marshall Space Flight Center (MSFC), Martin Marietta and Applied Research, Inc., which produces the commercial system. Applications are in industrial welding processes that require repetitive operations and a high degree of reliability.

  9. Neutron Diffraction Characterization of Residual Strain in Welded Inconel 718 for NASA Space Shuttle Flow Liners

    SciTech Connect

    Rathod, C.R.; Vaidyanathan, R.; Livescu, V.; Clausen, B.; Bourke, M. A. M.; Notardonato, W.U.; Femminineo, M.

    2004-06-28

    This work quantitatively assesses residual strains and stresses associated with the weld repair process used to repair cracks on NASA's space shuttle flow liners. The coupons used in this investigation were made of the same INCONEL 718 alloy used for the flow liners. They were subjected to identical welding and certification procedures that were carried out on the space shuttle. Neutron diffraction measurements at Los Alamos National Laboratory determined residual strains at selected locations in a welded coupon at 293 K and 135 K. The weld repair process introduced Mises effective residual stresses of up to 555 MPa. On comparing the measurements at 293 K and 135 K, no significant change to the residual strain profile was noted at the low temperature. This indicated minimal mismatch in the coefficients of thermal expansion between the base metal and the weld.

  10. Submerged-arc welding slags: characterization and leaching strategies for the removal of aluminum and titanium.

    PubMed

    Annoni, Raquel; Souza, Poliana Santos; Petrániková, Martina; Miskufova, Andrea; Havlík, Tomáš; Mansur, Marcelo Borges

    2013-01-15

    In the present study, submerged-arc welding slags were characterized by applying a variety of methods, including X-ray fluorescence, X-ray diffraction, particle size, Raman spectroscopy, and scanning electron microscope with energy dispersive X-ray analysis. The content of Al proved to be quite similar within neutral and acid slags (10-14%), while that of Ti proved to be much higher in acid slags (approximately 10%) than in neutral slags (<1%). The presence of spinel structures associated with Al species could also be identified in the analyzed samples. This characterization study was accompanied by leaching tests performed under changing operating conditions in an attempt to evaluate to what extent the Al and Ti bearing components could be removed from the slags. The leaching work involved three distinct strategies: (i) NaOH leaching followed by H(2)SO(4) leaching, (ii) acid leaching (HCl and H(2)SO(4)) using oxidizing/reducing agents, and (iii) slag calcination followed by H(2)SO(4) leaching. In the best result, 80% of Al was extracted in one single leaching stage after calcination of the acid slag with NaCl+C at 900 °C. By contrast, the removal of Ti proved to be unsatisfactory. Copyright © 2012 Elsevier B.V. All rights reserved.

  11. Characterization of tool wear and weld optimization in the friction-stir welding of cast aluminum 359+20% SiC metal-matrix composite

    SciTech Connect

    Fernandez, G.J.; Murr, L.E

    2004-03-15

    Tool wear for threaded steel pin tools declines with decreasing rotation speed and increasing traverse or weld speeds for the friction-stir welding (FSW) of Al 359+20% SiC metal-matrix composite (MMC). Less than 10% tool wear occurs when the threaded tool erodes to a self-optimized shape resembling a pseudo-hour glass at weld traverse distances in excess of 3 m. There is only a 7% reduction in the SiC mean particle size in the weld zone for self-optimized pin tools with no threads as compared with a 25% variation for threaded tools wearing significantly at the start of welding. The weld zone becomes more homogeneous for efficient welding with self-optimized tools, and there is a reduction in the weld zone grain size due to dynamic recrystallization, which facilitates the solid-state flow. Transmission electron microscopy shows little difference in the dislocation density from the base material to the weld zone, but there is a propensity of dislocation loops in the weld zone. The weld zone is observed to harden by as much as 30%, in contrast to the base material, as a consequence of the recrystallized grain size reduction and the SiC particles distributed therein.

  12. Orbital Welding Head Held By Robot

    NASA Technical Reports Server (NTRS)

    Gangl, Kenneth J.; Graham, Benny F.; Nesmith, Malcolm F.; Mcferrin, David C.

    1992-01-01

    Orbital welding head positioned by robot controls motion and voltage of arc-welding torch mounted in head. New head encircles part at torch end, and held and manipulated by robot arm at opposite end. Entire welding operation automated. Useful for operations in hazardous environments.

  13. Transverse texture and microstructure gradients in friction-stir welded 2519 aluminum.

    SciTech Connect

    Bingert, J. F.; Fonda, R. W.

    2003-01-01

    Friction-stir welding produces severe thermomechanical transients that generate crystallographic texture evolution throughout the weld-affected microstructure . In this study, a friction stir weld in a coarse-grained 2519 aluminum plate was investigated in order to resolve the influence of these thermal and deformation effects on texture and microstructure development . Automated electron backscatter diffraction (EBSD) was applied to spatially resolve orientations in the base metal, weld nugget, and thermomechanical and heat-affected zones. Results show a gradient demarcated by an alteration in boundary character, texture, and precipitate distribution between the thermomechanical affected zone and the recrystallized weld nugget . EBSD scans and microstructural characterizations reveal substructure evolution from the base plate to the nugget indicative of dynamic recovery and recrystallization processes . Experimental results of texture evolution, however, did not directly follow from considerations of simplified deformation gradients and resultant simple shear textures resulting from restricted glide .

  14. Solar array welding developement

    NASA Technical Reports Server (NTRS)

    Elms, R. V., Jr.

    1974-01-01

    The present work describes parallel gap welding as used for joining solar cells to the cell interconnect system. Sample preparation, weldable cell parameter evaluation, bond scheduling, bond strength evaluation, and bonding and thermal shock tests are described. A range of weld schedule parameters - voltage, time, and force - can be identified for various cell/interconnect designs that will provide adequate bond strengths and acceptably small electrical degradation. Automation of solar array welding operations to a significant degree has been achieved in Europe and will be receiving increased attention in the U.S. to reduce solar array fabrication costs.

  15. Welding--Trade or Profession?

    ERIC Educational Resources Information Center

    Albright, C. E.; Smith, Kenneth

    2006-01-01

    This article discusses a collaborative program between schools with the purpose of training and providing advanced education in welding. Modern manufacturing is turning to automation to increase productivity, but it can be a great challenge to program robots and other computer-controlled welding and joining systems. Computer programming and…

  16. Welding--Trade or Profession?

    ERIC Educational Resources Information Center

    Albright, C. E.; Smith, Kenneth

    2006-01-01

    This article discusses a collaborative program between schools with the purpose of training and providing advanced education in welding. Modern manufacturing is turning to automation to increase productivity, but it can be a great challenge to program robots and other computer-controlled welding and joining systems. Computer programming and…

  17. Characterization of complex carbide–silicide precipitates in a Ni–Cr–Mo–Fe–Si alloy modified by welding

    SciTech Connect

    Bhattacharyya, D. Davis, J.; Drew, M.; Harrison, R.P.; Edwards, L.

    2015-07-15

    Nickel based alloys of the type Hastelloy-N™ are ideal candidate materials for molten salt reactors, as well as for applications such as pressure vessels, due to their excellent resistance to creep, oxidation and corrosion. In this work, the authors have attempted to understand the effects of welding on the morphology, chemistry and crystal structure of the precipitates in the heat affected zone (HAZ) and the weld zone of a Ni–Cr–Mo–Fe–Si alloy similar to Hastelloy-N™ in composition, by using characterization techniques such as scanning and transmission electron microscopy. Two plates of a Ni–Cr–Mo–Fe–Si alloy GH-3535 were welded together using a TiG welding process without filler material to achieve a joint with a curved molten zone with dendritic structure. It is evident that the primary precipitates have melted in the HAZ and re-solidified in a eutectic-like morphology, with a chemistry and crystal structure only slightly different from the pre-existing precipitates, while the surrounding matrix grains remained unmelted, except for the zones immediately adjacent to the precipitates. In the molten zone, the primary precipitates were fully melted and dissolved in the matrix, and there was enrichment of Mo and Si in the dendrite boundaries after solidification, and re-precipitation of the complex carbides/silicides at some grain boundaries and triple points. The nature of the precipitates in the molten zone varied according to the local chemical composition. - Graphical abstract: Display Omitted - Highlights: • Ni-based alloy with Cr, Mo, Si, Fe and C was welded, examined with SEM, EBSD, and TEM. • Original Ni{sub 2}(Mo,Cr){sub 4}(Si,C) carbides changed from equiaxed to lamellar shape in HAZ. • Composition and crystal structure remained almost unchanged in HAZ. • Original carbides changed to lamellar Ni{sub 3}(Mo,Cr){sub 3}(Si,C) in some cases in weld metal. • Precipitates were mostly incoherent, but semi-coherent in some cases in weld

  18. Development and characterization of a resistance spot welding aerosol generator and inhalation exposure system.

    PubMed

    Afshari, Aliakbar; Zeidler-Erdely, Patti C; McKinney, Walter; Chen, Bean T; Jackson, Mark; Schwegler-Berry, Diane; Friend, Sherri; Cumpston, Amy; Cumpston, Jared L; Leonard, H Donny; Meighan, Terence G; Frazer, David G; Antonini, James M

    2014-10-01

    Limited information exists regarding the health risks associated with inhaling aerosols that are generated during resistance spot welding of metals treated with adhesives. Toxicology studies evaluating spot welding aerosols are non-existent. A resistance spot welding aerosol generator and inhalation exposure system was developed. The system was designed by directing strips of sheet metal that were treated with an adhesive to two electrodes of a spot welder. Spot welds were made at a specified distance from each other by a computer-controlled welding gun in a fume collection chamber. Different target aerosol concentrations were maintained within the exposure chamber during a 4-h exposure period. In addition, the exposure system was run in two modes, spark and no spark, which resulted in different chemical profiles and particle size distributions. Complex aerosols were produced that contained both metal particulates and volatile organic compounds (VOCs). Size distribution of the particles was multi-modal. The majority of particles were chain-like agglomerates of ultrafine primary particles. The submicron mode of agglomerated particles accounted for the largest portion of particles in terms of particle number. Metal expulsion during spot welding caused the formation of larger, more spherical particles (spatter). These spatter particles appeared in the micron size mode and accounted for the greatest amount of particles in terms of mass. With this system, it is possible to examine potential mechanisms by which spot welding aerosols can affect health, as well as assess which component of the aerosol may be responsible for adverse health outcomes.

  19. Characterization of the Micro-Welding Process for Repair of Nickel Base Superalloys

    NASA Astrophysics Data System (ADS)

    Durocher, J.; Richards, N. L.

    2007-12-01

    Micro-welding is a low-heat input process whereby a metal or cermet, is deposited by the generation of a low-power arc between a consumable electrode and a substrate. The low-heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. At present, the repair of turbine blades and vanes commonly involves gas tungsten arc welding and these components are susceptible to heat affected zone cracking during the weld repair process; vacuum brazing is also used but mainly on low-stress components such as stators. In this study, the low-heat input characteristic of micro-welding has been utilized to simulate repair of Inconel (Trade Mark of Special Metals) 625, Inconel 718, and Inconel 722 filler alloys to a cast Inconel 738 substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  20. Mechanics and mechanisms of ultrasonic metal welding

    NASA Astrophysics Data System (ADS)

    de Vries, Edgar

    During ultrasonic welding of sheet metal, normal and shear forces act on the parts to be welded and the weld interface. These forces are a result of the ultrasonic vibrations of the tool, pressed onto the parts to be welded. Furthermore they determine the weld quality and the power that is needed to produce the weld. The main goal in this study is to measure and calculate the tangential forces during ultrasonic metal welding that act on the parts and the weld interface and correlate them to weld quality. In this study a mechanics based model was developed which included a model for the temperature generation during welding and its effect on the mechanical material properties. This model was then used to calculate the interface forces during welding. The model results were in good agreement with the experimental results, which included the measured shear force during welding. With the knowledge of the forces that act at the interface it might be possible to control weld quality (strength) and avoid sonotrode welding (sticking of the sonotrode to the parts). Without a solution to these two problems USMW will never be applicable to large scale automated production use, despite its advantages. In the experiments the influence of part dimensions, friction coefficient, normal force and vibration amplitude on weld quality and sonotrode adhesion were examined. The presented model is capable of predicting and explaining unfavorable welding conditions, therefore making it possible to predetermine weld locations on larger parts or what surface preparation of the parts to be welded would lead to an improved welding result. Furthermore shear force at the anvil measured during welding could be correlated to changing welding conditions. This is a new approach of explaining the process of USMW, because it is based on mechanical considerations. The use of a shear force measuring anvil has the potential to be implemented into welding systems and the shear force would provide an

  1. Characterization of Eurofer-97 TIG-welded joints by FIMEC indentation tests

    NASA Astrophysics Data System (ADS)

    Montanari, R.; Filacchioni, G.; Riccardi, B.; Tata, M. E.; Costanza, G.

    2004-08-01

    Welded joints of 25-mm thick plates of Eurofer-97, produced by a multi-pass GTAW + filler material method, have been investigated before and after different heat treatments to identify the temperature-time combination that gives mechanical properties as close as possible to those of the base material. After NDE (non-destructive examinations), samples were annealed in the temperature range 730-750 °C for 1 and 2 h, microhardness was measured across the joints and FIMEC (flat-top cylinder indenter for mechanical characterization) tests were carried out in the molten zone (MZ), heat affected zone (HAZ) and in the matrix. The FIMEC method allowed determination on a local scale of the yield stress as obtained in standard tensile tests. Mechanical tests were supplemented by optical microscopy observations. The best results were obtained by the treatment at 750 °C for 2 h: original characteristics are substantially recovered in the HAZ but not completely in the MZ.

  2. Characterization of Discontinuous Coarsening Reaction Products in INCONEL® Alloy 740H® Fusion Welds

    NASA Astrophysics Data System (ADS)

    Bechetti, Daniel H.; Dupont, John N.; Watanabe, Masashi; de Barbadillo, John J.

    2017-04-01

    Characterization of γ' coarsened zones (CZs) in alloy 740H fusion welds via a variety of electron microscopy techniques was conducted. The effects of solute partitioning during nonequilibrium solidification on the amount of strengthening precipitates along the grain boundaries were evaluated via electron-probe microanalysis and scanning electron microscopy. Electron backscatter diffraction was used to present evidence for the preferential growth of CZs toward regions of lower γ' content, even if growth in that direction increases grain boundary area. Scanning electron microscopy and image analysis were used to quantify the propensity for CZs to develop along certain segments of the grain boundaries, as governed by the local variations in γ' content. Scanning transmission electron microscopy with X-ray energy-dispersive spectrometry (XEDS) was used to assess the compositions of the matrix and precipitate phases within the CZs and to quantify the segregation of alloying components to the reaction front. Thermodynamic and kinetic modeling were used to compare calculated and experimental compositions. The work presented here provides new insight into the progression of the discontinuous coarsening (DC) reaction in a complex engineering alloy.

  3. Characterization of Discontinuous Coarsening Reaction Products in INCONEL® Alloy 740H® Fusion Welds

    NASA Astrophysics Data System (ADS)

    Bechetti, Daniel H.; Dupont, John N.; Watanabe, Masashi; de Barbadillo, John J.

    2017-02-01

    Characterization of γ' coarsened zones (CZs) in alloy 740H fusion welds via a variety of electron microscopy techniques was conducted. The effects of solute partitioning during nonequilibrium solidification on the amount of strengthening precipitates along the grain boundaries were evaluated via electron-probe microanalysis and scanning electron microscopy. Electron backscatter diffraction was used to present evidence for the preferential growth of CZs toward regions of lower γ' content, even if growth in that direction increases grain boundary area. Scanning electron microscopy and image analysis were used to quantify the propensity for CZs to develop along certain segments of the grain boundaries, as governed by the local variations in γ' content. Scanning transmission electron microscopy with X-ray energy-dispersive spectrometry (XEDS) was used to assess the compositions of the matrix and precipitate phases within the CZs and to quantify the segregation of alloying components to the reaction front. Thermodynamic and kinetic modeling were used to compare calculated and experimental compositions. The work presented here provides new insight into the progression of the discontinuous coarsening (DC) reaction in a complex engineering alloy.

  4. Experimental investigation and metallographic characterization of fiber laser beam welding of Ti-6Al-4V alloy using response surface method

    NASA Astrophysics Data System (ADS)

    Kumar, Chandan; Das, Manas; Paul, C. P.; Singh, B.

    2017-08-01

    In the present study, experimental investigations of fiber-laser-beam-welding of 5 mm thick Ti-6Al-4V alloy are carried out based on statistical design of experiments. The relationship between the process parameters such as welding power, welding speed, and defocused position of the laser beam with the output responses such as width of the fusion zone, size of the heat affected zone, and fusion zone area are established in terms of regression models. Also, the most significant process parameters and their optimum ranges are identified and their percentage contributions on output responses are calculated. It is observed that welding power and speed plays the major role for full penetration welding. Also, welding power shows direct effect whereas welding speed shows the inverse effect on the output responses. The bead geometry is influenced by the defocused position of the laser beam due to the change in power density on the workpiece surface. However, overall fusion zone area is unaffected. Mechanical characterization of the welded samples such as microstructural analysis, hardness, and tensile tests are conducted. It is noticed that the hardness value of the FZ is higher than the HAZ and BM zone due to the difference in cooling rate during welding which promotes the formation of α‧ martensitic phase in the FZ. Also, an average hardness value in the FZ is compared for two different defocusing positions (i.e. 1 and 2 mm). It is found that hardness value is higher for 1 mm defocused position than 2 mm due the decrement in grain size below a critical range at 2 mm defocused position. The ultimate tensile strength and % elongation of the welded samples are degraded as compared to BM which can be further improved by post heat treatment.

  5. Development of automated welding process for field fabrication of thick walled pressure vessels. Technical progress report, second quarter, FY 1980, ending March 28, 1980

    SciTech Connect

    Schneider, U.A.

    1980-01-01

    Progress on a metallurgical contract is reported: (1) specifications of 2 1/4 chromium-1 molybdenum low alloy steel plate for a coal gasification project; (2) methods of welding and analyses of helium-argon mixtures for welding; and (3) tensile properties of welded joints. (LTN)

  6. Coating Layer Characterization of Laser Deposited AlSi Coating over Laser Weld Bead

    NASA Astrophysics Data System (ADS)

    Gu, Hongping; Van Gelder, Aldo

    Corrosion protection of steel components is an important topic in automotive industry. Laser beam welding makes a narrow weld bead, thus minimizing the damage to the original coating on the steel material. However, the weld bead loses its original coating and is vulnerable to corrosive attack. It was demonstrated in this study that laser beam generated AlSi coating is an effective way to apply a protective coating on the weld bead. Coatings with different thickness and topography have been deposited under different laser power and processing speed. The microstructure of the as-deposited coating and its evolution after heat treatment has been studied. EDS was employed to analyze the distribution of chemical compositions of the laser generated coatings. Several metallic compounds of Al and iron have been identified. It was found that the type of metallic compounds can be influenced by the laser processing parameters.

  7. Experimental characterization of creep damage in a welded steel pipe section using a nonlinear ultrasonic technique

    NASA Astrophysics Data System (ADS)

    Ehrlich, C.; Kim, J.-Y.; Jacobs, L. J.; Qu, J.; Wall, J.

    2012-05-01

    To ensure the long and safe operation of power plants, structural parts must be monitored for damage. In the case of welded steel pipes that maintain high pressures in high temperature environments, a common cause of failure is creep damage. Severe creep damage often occurs in the heat affected zone (HAZ). Previous research has shown that nonlinear acoustic techniques are sensitive to creep damage. This research develops a procedure using longitudinal waves to obtain the nonlinearity parameter on a welded steel pipe in order to detect creep damage. These experiments show higher levels of nonlinearity in the HAZ. Additional measurements on an undamaged, welded sample suggest that the high nonlinearity is due to creep (stresses at a high temperature for extended time) damage and not welding (high temperature only for a short time).

  8. Experimental characterization of the weld pool flow in a TIG configuration

    NASA Astrophysics Data System (ADS)

    Stadler, M.; Masquère, M.; Freton, P.; Franceries, X.; Gonzalez, J. J.

    2014-11-01

    Tungsten Inert Gas (TIG) welding process relies on heat transfer between plasma and work piece leading to a metallic weld pool. Combination of different forces produces movements on the molten pool surface. One of our aims is to determine the velocity on the weld pool surface. This provides a set of data that leads to a deeper comprehension of the flow behavior and allows us to validate numerical models used to study TIG parameters. In this paper, two diagnostic methods developed with high speed imaging for the determination of velocity of an AISI 304L stainless steel molten pool are presented. Application of the two methods to a metallic weld pool under helium with a current intensity of 100 A provides velocity values around 0.70 m/s which are in good agreement with literature works.

  9. Mechanical and microstructural characterization of single and double pass Aluminum AA6061 friction stir weld joints

    NASA Astrophysics Data System (ADS)

    Othman, N. H.; Shah, L. H.; Ishak, M.

    2015-12-01

    This study focuses on the effect of single pass (SP), double sided pass (DSP) and normal double pass (NDP) method on friction stir welding of aluminum AA6061. Two pieces of AA6061 alloy with thickness of 6 mm were friction stir welded by using conventional milling machine. The rotational speeds that were used in this study were 800 rpm, 1000 rpm and 1200 rpm, respectively. The welding speed is fixed to 100 mm/min. Microstructure observation of welded area was studied by using optical microscope. Tensile test and Vickers hardness test were used to evaluate the mechanical properties of this specimen. Mechanical property analysis results indicate that at low rotational speeds, defects such as surface lack of fill and tunneling in the welded area can be observed. Vickers hardness of specimens however did not vary much when rotational speed is varied. Welded specimens using single pass method shows higher tensile strength and hardness value compared to both double pass methods up to 180.61 MPa. Moreover, DSP showed better tensile test and hardness test compared to NDP method. The optimum parameters were found to be single pass method with 1200 rpm of rotational speed. Therefore economically sound to only perform SP method to obtain maximum tensile strength for AA6061 FSW with thickness of 6 mm.

  10. Bead characterization of disk-laser butt welding of thin AA 2024 sheets

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Sergi, Vincenzo

    2012-03-01

    Higher productivity, lower distortion and better penetration are the main advantages which laser welding provides in comparison with conventional processes. A Trumpf TruDisk 2002 Yb:YAG disk-laser is used in this work, as it increases productivity and quality. Materials which involve many technological issues in welding, resulting in shallow penetration and defects, are aluminum alloys. In particular, AA 2024 behaviour is investigated in the paper, being this alloy extensively used in automotive and aerospace industries. Defocusing has been considered, as it affects key-holes conditions. Bead-on-plate and butt autogenous welding tests in continuous wave emission on 1.25 mm thick sheets have been examined from morphological and microstructural point of view. Geometric and mechanical features of the welding bead have been evaluated via a 3-levels experimental plan with power, welding speed and defocusing as governing factors. Softening in the fused zone through Vickers microhardness test and magnesium loss through energy dispersive spectrometer analysis have been discussed. Optimal welding conditions have been suggested.

  11. Characterization of Exposures to Airborne Nanoscale Particles During Friction Stir Welding of Aluminum

    PubMed Central

    Pfefferkorn, Frank E.; Bello, Dhimiter; Haddad, Gilbert; Park, Ji-Young; Powell, Maria; Mccarthy, Jon; Bunker, Kristin Lee; Fehrenbacher, Axel; Jeon, Yongho; Virji, M. Abbas; Gruetzmacher, George; Hoover, Mark D.

    2010-01-01

    Friction stir welding (FSW) is considered one of the most significant developments in joining technology over the last half century. Its industrial applications are growing steadily and so are the number of workers using this technology. To date, there are no reports on airborne exposures during FSW. The objective of this study was to investigate possible emissions of nanoscale (<100 nm) and fine (<1 μm) aerosols during FSW of two aluminum alloys in a laboratory setting and characterize their physicochemical composition. Several instruments measured size distributions (5 nm to 20 μm) with 1-s resolution, lung deposited surface areas, and PM2.5 concentrations at the source and at the breathing zone (BZ). A wide range aerosol sampling system positioned at the BZ collected integrated samples in 12 stages (2 nm to 20 μm) that were analyzed for several metals using inductively coupled plasma mass spectrometry. Airborne aerosol was directly collected onto several transmission electron microscope grids and the morphology and chemical composition of collected particles were characterized extensively. FSW generates high concentrations of ultrafine and submicrometer particles. The size distribution was bimodal, with maxima at ∼30 and ∼550 nm. The mean total particle number concentration at the 30 nm peak was relatively stable at ∼4.0 × 105 particles cm−3, whereas the arithmetic mean counts at the 550 nm peak varied between 1500 and 7200 particles cm−3, depending on the test conditions. The BZ concentrations were lower than the source concentrations by 10–100 times at their respective peak maxima and showed higher variability. The daylong average metal-specific concentrations were 2.0 (Zn), 1.4 (Al), and 0.24 (Fe) μg m−3; the estimated average peak concentrations were an order of magnitude higher. Potential for significant exposures to fine and ultrafine aerosols, particularly of Al, Fe, and Zn, during FSW may exist, especially in larger scale industrial

  12. Characterization of exposures to airborne nanoscale particles during friction stir welding of aluminum.

    PubMed

    Pfefferkorn, Frank E; Bello, Dhimiter; Haddad, Gilbert; Park, Ji-Young; Powell, Maria; McCarthy, Jon; Bunker, Kristin Lee; Fehrenbacher, Axel; Jeon, Yongho; Virji, M Abbas; Gruetzmacher, George; Hoover, Mark D

    2010-07-01

    Friction stir welding (FSW) is considered one of the most significant developments in joining technology over the last half century. Its industrial applications are growing steadily and so are the number of workers using this technology. To date, there are no reports on airborne exposures during FSW. The objective of this study was to investigate possible emissions of nanoscale (<100 nm) and fine (<1 microm) aerosols during FSW of two aluminum alloys in a laboratory setting and characterize their physicochemical composition. Several instruments measured size distributions (5 nm to 20 microm) with 1-s resolution, lung deposited surface areas, and PM(2.5) concentrations at the source and at the breathing zone (BZ). A wide range aerosol sampling system positioned at the BZ collected integrated samples in 12 stages (2 nm to 20 microm) that were analyzed for several metals using inductively coupled plasma mass spectrometry. Airborne aerosol was directly collected onto several transmission electron microscope grids and the morphology and chemical composition of collected particles were characterized extensively. FSW generates high concentrations of ultrafine and submicrometer particles. The size distribution was bimodal, with maxima at approximately 30 and approximately 550 nm. The mean total particle number concentration at the 30 nm peak was relatively stable at approximately 4.0 x 10(5) particles cm(-3), whereas the arithmetic mean counts at the 550 nm peak varied between 1500 and 7200 particles cm(-3), depending on the test conditions. The BZ concentrations were lower than the source concentrations by 10-100 times at their respective peak maxima and showed higher variability. The daylong average metal-specific concentrations were 2.0 (Zn), 1.4 (Al), and 0.24 (Fe) microg m(-3); the estimated average peak concentrations were an order of magnitude higher. Potential for significant exposures to fine and ultrafine aerosols, particularly of Al, Fe, and Zn, during FSW may

  13. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    DTIC Science & Technology

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  14. Atom probe tomography characterizations of high nickel, low copper surveillance RPV welds irradiated to high fluences

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Powers, K. A.; Nanstad, R. K.; Efsing, P.

    2013-06-01

    The Ringhals Units 3 and 4 reactors in Sweden are pressurized water reactors (PWRs) designed and supplied by Westinghouse Electric Company, with commercial operation in 1981 and 1983, respectively. The reactor pressure vessels (RPVs) for both reactors were fabricated with ring forgings of SA 508 class 2 steel. Surveillance blocks for both units were fabricated using the same weld wire heat, welding procedures, and base metals used for the RPVs. The primary interest in these weld metals is because they have very high nickel contents, with 1.58 and 1.66 wt.% for Unit 3 and Unit 4, respectively. The nickel content in Unit 4 is the highest reported nickel content for any Westinghouse PWR. Although both welds contain less than 0.10 wt.% copper, the weld metals have exhibited high irradiation-induced Charpy 41-J transition temperature shifts in surveillance testing. The Charpy impact 41-J shifts and corresponding fluences are 192 °C at 5.0 × 1023 n/m2 (>1 MeV) for Unit 3 and 162 °C at 6.0 × 1023 n/m2 (>1 MeV) for Unit 4. These relatively low-copper, high-nickel, radiation-sensitive welds relate to the issue of so-called late-blooming nickel-manganese-silicon phases. Atom probe tomography measurements have revealed ˜2 nm-diameter irradiation-induced precipitates containing manganese, nickel, and silicon, with phosphorus evident in some of the precipitates. However, only a relatively few number of copper atoms are contained within the precipitates. The larger increase in the transition temperature shift in the higher copper weld metal from the Ringhals R3 Unit is associated with copper-enriched regions within the manganese-nickel-silicon-enriched precipitates rather than changes in their size or number density.

  15. Characterization of Friction Stir Welded Tubes by Means of Tube Bulge Test

    SciTech Connect

    D'Urso, G.; Longo, M.; Giardini, C.

    2011-05-04

    Mechanical properties of friction stir welded joints are generally evaluated by means of conventional tensile test. This testing method might provide insufficient information because maximum strain obtained in tensile test before necking is small; moreover, the application of tensile test is limited when the joint path is not linear or even when the welds are executed on curved surfaces. Therefore, in some cases, it would be preferable to obtain the joints properties from other testing methods. Tube bulge test can be a valid solution for testing circumferential or longitudinal welds executed on tubular workpieces. The present work investigates the mechanical properties and the formability of friction stir welded tubes by means of tube bulge tests. The experimental campaign was performed on tubular specimens having a thickness of 3 mm and an external diameter of 40 mm, obtained starting from two semi-tubes longitudinally friction stir welded. The first step, regarding the fabrication of tubes, was performed combining a conventional forming process and friction stir welding. Sheets in Al-Mg-Si-Cu alloy AA6060 T6 were adopted for this purpose. Plates having a dimension of 225x60 mm were bent (with a bending axis parallel to the main dimension) in order to obtain semi-tubes. A particular care was devoted to the fabrication of forming devices (punch and die) in order to minimize the springback effects. Semi-tubes were then friction stir welded by means of a CNC machine tool. Some preliminary tests were carried out by varying the welding parameters, namely feed rate and rotational speed. A very simple tool having flat shoulder and cylindrical pin was used. The second step of the research was based on testing the welded tubes by means of tube bulge test. A specific equipment having axial actuators with a conical shape was adopted for this study. Some analyses were carried out on the tubes bulged up to a certain pressure level. In particular, the burst pressure and the

  16. Characterization of Friction Stir Welded Tubes by Means of Tube Bulge Test

    NASA Astrophysics Data System (ADS)

    D'Urso, G.; Longo, M.; Giardini, C.

    2011-05-01

    Mechanical properties of friction stir welded joints are generally evaluated by means of conventional tensile test. This testing method might provide insufficient information because maximum strain obtained in tensile test before necking is small; moreover, the application of tensile test is limited when the joint path is not linear or even when the welds are executed on curved surfaces. Therefore, in some cases, it would be preferable to obtain the joints properties from other testing methods. Tube bulge test can be a valid solution for testing circumferential or longitudinal welds executed on tubular workpieces. The present work investigates the mechanical properties and the formability of friction stir welded tubes by means of tube bulge tests. The experimental campaign was performed on tubular specimens having a thickness of 3 mm and an external diameter of 40 mm, obtained starting from two semi-tubes longitudinally friction stir welded. The first step, regarding the fabrication of tubes, was performed combining a conventional forming process and friction stir welding. Sheets in Al-Mg-Si-Cu alloy AA6060 T6 were adopted for this purpose. Plates having a dimension of 225×60 mm were bent (with a bending axis parallel to the main dimension) in order to obtain semi-tubes. A particular care was devoted to the fabrication of forming devices (punch and die) in order to minimize the springback effects. Semi-tubes were then friction stir welded by means of a CNC machine tool. Some preliminary tests were carried out by varying the welding parameters, namely feed rate and rotational speed. A very simple tool having flat shoulder and cylindrical pin was used. The second step of the research was based on testing the welded tubes by means of tube bulge test. A specific equipment having axial actuators with a conical shape was adopted for this study. Some analyses were carried out on the tubes bulged up to a certain pressure level. In particular, the burst pressure and the

  17. Characterization of Properties in Friction Welded Stainless Steel and Copper Materials

    NASA Astrophysics Data System (ADS)

    Sahin, Mumin; Çıl, Ender; Misirli, Cenk

    2013-03-01

    The aim of this study is to investigate the metallurgical and mechanical properties of friction welded stainless steel-copper joints. One of the manufacturing methods used to produce parts made from different materials is the friction welding method. Application of classical welding techniques to such materials is difficult because of they have different thermal properties. Stainless steel-copper joints are inevitable for certain applications due to unique performances such as higher electric conductivity, heat conductivity, corrosion resistance, and mechanical properties. In the present study, austenitic stainless steel and copper parts were joined by friction welding. Tensile, fatigue, and notch-impact tests were applied to friction welded specimens, and the results were compared with those for the original materials. Microstructure, energy dispersive x-ray, and x-ray diffraction (XRD) analysis and hardness variations were conducted on the joints. Results showed that various intermetallic phases such as FeCu4 and Cu2NiZn occurred at the interface. It was found from the microstructure and XRD analysis that intermetallic phases formed in the interface which further caused a decrease in the strength of the joints. However, hardness of the copper increased slightly, whereas the hardness of steel decreases slightly on the horizontal distance from the center.

  18. Characterization of microstructures and mechanical properties of Inconel 617/310 stainless steel dissimilar welds

    SciTech Connect

    Shah Hosseini, H. Shamanian, M.; Kermanpur, A.

    2011-04-15

    The microstructure and mechanical properties of Inconel 617/310 austenitic stainless steel dissimilar welds were investigated in this work. Three types of filler materials, Inconel 617, Inconel 82 and 310 austenitic stainless steels were used to obtain dissimilar joint using the gas tungsten arc welding process. Microstructural observations showed that there was no evidence of any possible cracking in the weldments achieved by the nickel-base filler materials. The welds produced by 617 and 310 filler materials displayed the highest and the lowest ultimate tensile strength and total elongation, respectively. The impact test results indicated that all specimens exhibited ductile fracture. Among the fillers, Inconel 617 exhibited superlative fracture toughness (205 J). The mechanical properties of the Inconel 617 filler material were much better than those of other fillers. - Research Highlights: {yields} A fine dendritic structure was seen for the Inconel 617 weld metal. {yields} A number of cracks were initiated when the 310 SS filler metal was used. {yields} All welded samples showed ductile fracture. {yields} The Inconel 617 filler material presents the optimum mechanical properties.

  19. Automated circuit fabrication and direct characterization of carbon nanotube vibrations

    PubMed Central

    Zeevi, G.; Shlafman, M.; Tabachnik, T.; Rogachevsky, Z.; Rechnitz, S.; Goldshtein, I.; Shlafman, S.; Gordon, N.; Alchanati, G.; Itzhak, M.; Moshe, Y.; Hajaj, E. M.; Nir, H.; Milyutin, Y.; Izraeli, T. Y.; Razin, A.; Shtempluck, O.; Kotchtakov, V.; Yaish, Y. E.

    2016-01-01

    Since their discovery, carbon nanotubes have fascinated many researchers due to their unprecedented properties. However, a major drawback in utilizing carbon nanotubes for practical applications is the difficulty in positioning or growing them at specific locations. Here we present a simple, rapid, non-invasive and scalable technique that enables optical imaging of carbon nanotubes. The carbon nanotube scaffold serves as a seed for nucleation and growth of small size, optically visible nanocrystals. After imaging the molecules can be removed completely, leaving the surface intact, and thus the carbon nanotube electrical and mechanical properties are preserved. The successful and robust optical imaging allowed us to develop a dedicated image processing algorithm through which we are able to demonstrate a fully automated circuit design resulting in field effect transistors and inverters. Moreover, we demonstrate that this imaging method allows not only to locate carbon nanotubes but also, as in the case of suspended ones, to study their dynamic mechanical motion. PMID:27396506

  20. Automated circuit fabrication and direct characterization of carbon nanotube vibrations

    NASA Astrophysics Data System (ADS)

    Zeevi, G.; Shlafman, M.; Tabachnik, T.; Rogachevsky, Z.; Rechnitz, S.; Goldshtein, I.; Shlafman, S.; Gordon, N.; Alchanati, G.; Itzhak, M.; Moshe, Y.; Hajaj, E. M.; Nir, H.; Milyutin, Y.; Izraeli, T. Y.; Razin, A.; Shtempluck, O.; Kotchtakov, V.; Yaish, Y. E.

    2016-07-01

    Since their discovery, carbon nanotubes have fascinated many researchers due to their unprecedented properties. However, a major drawback in utilizing carbon nanotubes for practical applications is the difficulty in positioning or growing them at specific locations. Here we present a simple, rapid, non-invasive and scalable technique that enables optical imaging of carbon nanotubes. The carbon nanotube scaffold serves as a seed for nucleation and growth of small size, optically visible nanocrystals. After imaging the molecules can be removed completely, leaving the surface intact, and thus the carbon nanotube electrical and mechanical properties are preserved. The successful and robust optical imaging allowed us to develop a dedicated image processing algorithm through which we are able to demonstrate a fully automated circuit design resulting in field effect transistors and inverters. Moreover, we demonstrate that this imaging method allows not only to locate carbon nanotubes but also, as in the case of suspended ones, to study their dynamic mechanical motion.

  1. Automated objective characterization of visual field defects in 3D

    NASA Technical Reports Server (NTRS)

    Fink, Wolfgang (Inventor)

    2006-01-01

    A method and apparatus for electronically performing a visual field test for a patient. A visual field test pattern is displayed to the patient on an electronic display device and the patient's responses to the visual field test pattern are recorded. A visual field representation is generated from the patient's responses. The visual field representation is then used as an input into a variety of automated diagnostic processes. In one process, the visual field representation is used to generate a statistical description of the rapidity of change of a patient's visual field at the boundary of a visual field defect. In another process, the area of a visual field defect is calculated using the visual field representation. In another process, the visual field representation is used to generate a statistical description of the volume of a patient's visual field defect.

  2. Welding wire pressure sensor assembly

    NASA Technical Reports Server (NTRS)

    Morris, Timothy B. (Inventor); Milly, Peter F., Sr. (Inventor); White, J. Kevin (Inventor)

    1994-01-01

    The present invention relates to a device which is used to monitor the position of a filler wire relative to a base material being welded as the filler wire is added to a welding pool. The device is applicable to automated welding systems wherein nonconsumable electrode arc welding processes are utilized in conjunction with a filler wire which is added to a weld pool created by the electrode arc. The invention senses pressure deviations from a predetermined pressure between the filler wire and the base material, and provides electrical signals responsive to the deviations for actuating control mechanisms in an automatic welding apparatus so as to minimize the pressure deviation and to prevent disengagement of the contact between the filler wire and the base material.

  3. Characterization of welded HP 9-4-30 steel for the advanced solid rocket motor

    NASA Technical Reports Server (NTRS)

    Watt, George William

    1990-01-01

    Solid rocket motor case materials must be high-strength, high-toughness, weldable alloys. The Advanced Solid Rocket Motor (ASRM) cases currently being developed will be made from a 9Ni-4Co quench and temper steel called HP 9-4-30. These ultra high-strength steels must be carefully processed to give a very clean material and a fine grained microstructure, which insures excellent ductility and toughness. The HP 9-4-30 steels are vacuum arc remelted and carbon deoxidized to give the cleanliness required. The ASRM case material will be formed into rings and then welded together to form the case segments. Welding is the desired joining technique because it results in a lower weight than other joining techniques. The mechanical and corrosion properties of the weld region material were fully studied.

  4. Development of an animal model to study the potential neurotoxic effects associated with welding fume inhalation.

    PubMed

    Antonini, James M; O'Callaghan, James P; Miller, Diane B

    2006-09-01

    Serious questions have been raised regarding a possible causal association between neurological effects in welders and the presence of manganese in welding fume. An experimental model is needed that could examine the potential neurotoxic effect of manganese after pulmonary exposure to welding fume. The National Institute for Occupational Safety and Health (NIOSH) has recently finished construction of a completely automated, computer controlled welding fume generation and inhalation exposure system for laboratory animals. The system is comprised of a programmable six-axis robotic welding arm and a water-cooled arc welding torch. A flexible trunk has been attached to the robotic arm of the welder and is used to collect and transport fume from the vicinity of the arc to the animal exposure chamber. Preliminary fume characterization studies have indicated that particle morphology, size, and chemical composition were comparable to welding fume generated in the workplace. Animal inhalation studies are currently underway. With the development of this novel system, an animal model has been established using controlled welding exposures to investigate the possible mechanisms by which welding fume may affect the central nervous system.

  5. Physicochemical Characterization of Aerosol Generated in the Gas Tungsten Arc Welding of Stainless Steel.

    PubMed

    Miettinen, Mirella; Torvela, Tiina; Leskinen, Jari T T

    2016-10-01

    Exposure to stainless steel (SS) welding aerosol that contain toxic heavy metals, chromium (Cr), manganese (Mn), and nickel (Ni), has been associated with numerous adverse health effects. The gas tungsten arc welding (GTAW) is commonly applied to SS and produces high number concentration of substantially smaller particles compared with the other welding techniques, although the mass emission rate is low. Here, a field study in a workshop with the GTAW as principal welding technique was conducted to determine the physicochemical properties of the airborne particles and to improve the understanding of the hazard the SS welding aerosols pose to welders. Particle number concentration and number size distribution were measured near the breathing zone (50cm from the arc) and in the middle of the workshop with condensation particle counters and electrical mobility particle sizers, respectively. Particle morphology and chemical composition were studied using scanning and transmission electron microscopy and energy-dispersive X-ray spectroscopy. In the middle of the workshop, the number size distribution was unimodal with the geometric mean diameter (GMD) of 46nm. Near the breathing zone the number size distribution was multimodal, and the GMDs of the modes were in the range of 10-30nm. Two different agglomerate types existed near the breathing zone. The first type consisted of iron oxide primary particles with size up to 40nm and variable amounts of Cr, Mn, and Ni replacing iron in the structure. The second type consisted of very small primary particles and contained increased proportion of Ni compared to the proportion of (Cr + Mn) than the first agglomerate type. The alterations in the distribution of Ni between different welding aerosol particles have not been reported previously. © The Author 2016. Published by Oxford University Press on behalf of the British Occupational Hygiene Society.

  6. EMAT weld inspection and weld machine diagnostic system for continuous coil processing lines

    NASA Astrophysics Data System (ADS)

    Latham, Wayne M.; MacLauchlan, Daniel T.; Geier, Dan P.; Lang, Dennis D.

    1996-11-01

    Weld breaks of steel coil during cold rolling and continuous pickling operations are a significant source of lost productivity and product yield. Babcock and Wilcox Innerspec Technologies has developed a weld process control system which monitors the key variables of the welding process and determines the quality of the welds generated by flash butt welding equipment. This system is known as the Temate 2000 Automated Flash Butt Weld Inspection and Weld Machine Diagnostic System. The Temate 2000 system utilizes electro- magnetic acoustic transducer (EMAT) technology as the basis for performing on-line, real-time, nondestructive weld quality evaluation. This technique accurately detects voids, laps, misalignment and over/under trim conditions in the weld. Results of the EMAT weld inspection are immediately presented to the weld machine operator for disposition. Welding process variables such as voltage, current, platen movements and upset pressures are monitored and collected with the high speed data acquisition system. This data is processed and presented in real-time display to indicate useful welding process information such as platen crabbing, upset force, peak upset current, and many others. Alarming for each variable is provided and allows detailed maintenance reports and summary information to be generated. All weld quality and process parameter data are stored, traceable to each unique weld, and available for post process evaluation. Installation of the Temate 2000 system in a major flat rolled steel mill has contributed to near elimination of weld breakage and increased productivity at this facility.

  7. Characterization of plastic flow and resulting microtextures in a friction stir weld

    NASA Astrophysics Data System (ADS)

    Schneider, J. A.; Nunes, A. C.

    2004-08-01

    In friction stir welding (FSW), a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. The dynamically recrystallized zone (DXZ) of a polished and etched FSW cross section exhibits contrasting bands (the “onion-ring” structure), the origins of which are unclear. An orientation image mapping (OIM) study suggests that the bands may correspond, respectively, to a “straight-through” current of metal bypassing the pin tool in a single rotation or less and a “maelstrom” current rotating a number of times around the pin tool.

  8. Design Considerations for Remotely Operated Welding in Space: Task Definition and Visual Weld Monitoring Experiment

    DTIC Science & Technology

    1993-05-01

    Institute of Technology (MIT), under the direction of Professor K. Masubuchi, devised a way to package fully automated welding systems that could perform...can best be achieved with welded joints. 3. Welded structures have high rigidity . 4. Mechanical joints may become loose over the service life of the...conditions of dynamic loading. In the event of a collision, a welded joint is more likely to survive than a mechanical seal. Rigidity is an inherent

  9. An approach for a comprehensive automation of electro-optical (EO) sensor characterization setups

    NASA Astrophysics Data System (ADS)

    Dave, Amit; Sharma, Jitendra; Sukheja, Anil; Kumar, Sumit; Mishra, Ashish; Goswami, D. R.

    2016-05-01

    Space Applications Centre develops various electro-optical (EO) sensors for space borne platforms and inter-planetary missions. Sensor complexities vary for different applications and therefore performance evaluation and characterization pose different challenges. Performance optimization tasks demand repeated measurements and characterization needs to be done under different phases of testing. It is difficult to meet such requirements in case of short sensor development lifecycles or tight schedules. Activities which are amenable to automation are identified and targeted to reduce the manual intervention and to avoid delays due to errors and to speed up the overall activity. Laboratory instruments, either in-house developed or COTS, play an important role in automating the test setup as they have different types of interfaces and have their own complications. In order to make an automated test setup, software intelligence need to be built based on the instrument feedback and the other check points based on the test sequence. A complete automation needs machine intelligence and sufficient amount of traceability, so that the process can be easily verified for confidence. Overall software architecture should be such that it allows connecting various types of instruments, decision making based on output of the device under test, complete traceability and fault tolerance. In this paper authors have identified the activities that can be automated for various EO sensor categories and approaches are discussed for automation with radiometric calibration, spectral response measurement and focusing as test cases. Also, software architecture is presented which allows uniform access to instruments, back-end database and macro level automation process.

  10. Heat and fluid flow in complex joints during gas metal arc welding—Part I: Numerical model of fillet welding

    NASA Astrophysics Data System (ADS)

    Zhang, W.; Kim, C.-H.; DebRoy, T.

    2004-05-01

    Gas metal arc (GMA) fillet welding is one of the most important processes for metal joining because of its high productivity and amiability to automation. This welding process is characterized by the complicated V-shaped joint geometry, a deformable weld pool surface, and the additions of hot metal droplets. In the present work, a three-dimensional numerical heat transfer and fluid flow model was developed to examine the temperature profiles, velocity fields, weld pool shape and size, and the nature of the solidified weld bead geometry during GMA fillet welding. The model solved the equations of conservation of mass, momentum, and energy using a boundary fitted curvilinear coordinate system. Apart from the direct transport of heat from the welding arc, additional heat from the metal droplets was modeled considering a volumetric heat source. The deformation of the weld pool surface was calculated by minimizing the total surface energy. Part I of this article is focused on the details of the numerical model such as coordinate transformation and calculation of volumetric heat source and free surface profile. An application of the model to GMA fillet welding of mild steel is described in an accompanying article (W. Zhang, C.-H. Kim and T. DebRoy, J. Appl Phys. 95, 5220 (2004)).

  11. Welding, Bonding and Fastening, 1984

    NASA Technical Reports Server (NTRS)

    Buckley, J. D. (Editor); Stein, B. A. (Editor)

    1985-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  12. An Automated Method for Characterizing the Relaxedness of Galaxy Clusters

    SciTech Connect

    George, Matt; /Harvard Coll. Observ. /SLAC

    2005-12-15

    Relaxed galaxy clusters are useful tools for probing cosmological parameters like the gas mass fraction of the universe. Selecting relaxed clusters for this purpose can be a time-consuming and subjective task, so we present methods to automate parts of the process. We fit elliptical isophotes to a diverse sample of Chandra cluster data and summarize other methods for quantifying relaxedness which will be included in future work. Analysis of the results of tests from isophote fitting, combined with numerical simulations of cluster structures and comparison to previous classifications will allow us to formulate criteria for selection of relaxed clusters. We find that they tend to have core radii less than approximately 60 kpc from King model fits, shifts in isophote centroids of less than 25 kpc over a range in semi-major axes of several hundred kpc, and significantly greater surface brightness profile gradients within 30 kpc of their cores than unrelaxed clusters. These criteria will help with future cosmological work as larger amounts of cluster data are taken and need objective classification.

  13. Automated podosome identification and characterization in fluorescence microscopy images.

    PubMed

    Meddens, Marjolein B M; Rieger, Bernd; Figdor, Carl G; Cambi, Alessandra; van den Dries, Koen

    2013-02-01

    Podosomes are cellular adhesion structures involved in matrix degradation and invasion that comprise an actin core and a ring of cytoskeletal adaptor proteins. They are most often identified by staining with phalloidin, which binds F-actin and therefore visualizes the core. However, not only podosomes, but also many other cytoskeletal structures contain actin, which makes podosome segmentation by automated image processing difficult. Here, we have developed a quantitative image analysis algorithm that is optimized to identify podosome cores within a typical sample stained with phalloidin. By sequential local and global thresholding, our analysis identifies up to 76% of podosome cores excluding other F-actin-based structures. Based on the overlap in podosome identifications and quantification of podosome numbers, our algorithm performs equally well compared to three experts. Using our algorithm we show effects of actin polymerization and myosin II inhibition on the actin intensity in both podosome core and associated actin network. Furthermore, by expanding the core segmentations, we reveal a previously unappreciated differential distribution of cytoskeletal adaptor proteins within the podosome ring. These applications illustrate that our algorithm is a valuable tool for rapid and accurate large-scale analysis of podosomes to increase our understanding of these characteristic adhesion structures.

  14. Characterization of Plastic flow and Resulting Micro-Textures in a Friction Stir Weld

    NASA Technical Reports Server (NTRS)

    Schneider, J. A.; Nunes, A. C., Jr.

    2003-01-01

    The mechanically affected zone of a friction stir weld (FSW) cross section exhibits two distinct microstructural regions, possibly the residues of two distinct currents of metal in the FSW flow process. In this study the respective textures of these microstructural regions are investigated using orientation image mapping (OIM).

  15. Development and characterization for the automated surface mount assembly

    SciTech Connect

    Yerganian, S.S.; Grice, J.V.

    1996-11-01

    Development of the ability to automatically assemble surface mount devices on circuits is described, including the characterization of the assembly process and improvements made to the system to increase the accuracy and repeatability of this process. The accuracy and repeatability of the system were characterized by measurements of the individual system components as well as the actual placement of components on a specially designed gauge. The forces and stresses experienced by the components when handled by the system were analyzed. The ability to deliver surface mount components to the system was developed by the design and development of stick magazines, vibratory feeders, a feeder control system, and an automatic stick magazine loader.

  16. Weld pool oscillation during GTA welding of mild steel

    SciTech Connect

    Xiao, Y.H.; Ouden, G. den . Dept. of Materials Science and Engineering)

    1993-08-01

    In this paper the results are reported of a study dealing with the oscillation behavior of weld pools in the case of GTA bead-on-plate welding of mild steel, Fe 360. During welding, the weld pool was brought into oscillation by applying short current pulses, and the oscillation frequency and amplitude were measured by monitoring the arc voltage. It was found that the oscillation of the partially penetrated weld pool is dominated by one of two different oscillation modes (Mode 1 and Mode 2) depending on the welding conditions, whereas the oscillation of the fully penetrated weld pool is characterized by a third oscillation mode (Mode 3). It is possible to maintain partially penetrated weld pool oscillation in Mode 1 by choosing appropriate welding conditions. Under these conditions, an abrupt decrease in oscillation frequency occurs when the weld pool transfers from partial penetration to full penetration. Thus, weld penetration can be in-process controlled by monitoring the oscillation frequency during welding.

  17. Computerized radiographic weld penetration control with feedback on weld pool depression

    SciTech Connect

    Guu, A.C.; Rokhlin, S.I. )

    1989-10-01

    Welding pool depression depends on plasma pressure and heat input to the pool and therefore is related to weld penetration. On the basis of information on pool depression received from radiographic images in real time during welding, the possibility of using automated weld penetration control to maintain the required weld penetration has been studied. The experimental system developed includes an arc welding unit, a welding manipulator, a real-time x-ray system, an image processing unit, and a system controller. By analyzing the radiographic information together with metallographs of the appropriate weld cross section, the depth of the liquid metal in the pool has been determined at different levels of current and weld penetration.

  18. Automated Mineral Analysis to Characterize Metalliferous Mine Waste

    NASA Astrophysics Data System (ADS)

    Hensler, Ana-Sophie; Lottermoser, Bernd G.; Vossen, Peter; Langenberg, Lukas C.

    2016-10-01

    The objective of this study was to investigate the applicability of automated QEMSCAN® mineral analysis combined with bulk geochemical analysis to evaluate the environmental risk of non-acid producing mine waste present at the historic Albertsgrube Pb-Zn mine site, Hastenrath, North Rhine-Westphalia, Germany. Geochemical analyses revealed elevated average abundances of As, Cd, Cu, Mn, Pb, Sb and Zn and near neutral to slightly alkaline paste pH values. Mineralogical analyses using the QEMSCAN® revealed diverse mono- and polymineralic particles across all samples, with grain sizes ranging from a few μm up to 2000 μm. Calcite and dolomite (up to 78 %), smithsonite (up to 24 %) and Ca sulphate (up to 11.5 %) are present mainly as coarse-grained particles. By contrast, significant amounts of quartz, muscovite/illite, sphalerite (up to 10.8 %), galena (up to 1 %), pyrite (up to 3.4 %) and cerussite/anglesite (up to 4.3 %) are present as fine-grained (<500 μm) particles. QEMSCAN® analysis also identified disseminated sauconite, coronadite/chalcophanite, chalcopyrite, jarosite, apatite, rutile, K-feldspar, biotite, Fe (hydr) oxides/CO3 and unknown Zn Pb(Fe) and Zn Pb Ca (Fe Ti) phases. Many of the metal-bearing sulphide grains occur as separate particles with exposed surface areas and thus, may be matter of environmental concern because such mineralogical hosts will continue to release metals and metalloids (As, Cd, Sb, Zn) at near neutral pH into ground and surface waters. QEMSCAN® mineral analysis allows acquisition of fully quantitative data on the mineralogical composition, textural characteristics and grain size estimation of mine waste material and permits the recognition of mine waste as “high-risk” material that would have otherwise been classified by traditional geochemical tests as benign.

  19. Welding Curriculum.

    ERIC Educational Resources Information Center

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  20. Welding IV.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding IV, a competency-based course in advanced arc welding offered at the Community College of Allegheny County to provide students with proficiency in: (1) single vee groove welding using code specifications established by the American Welding Society…

  1. Welding IV.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding IV, a competency-based course in advanced arc welding offered at the Community College of Allegheny County to provide students with proficiency in: (1) single vee groove welding using code specifications established by the American Welding Society…

  2. Advances in welding science - a perspective

    SciTech Connect

    David, S.A.; Vitek, J.M.; Babu, S.S.; DebRoy, T.

    1995-02-01

    The ultimate goal of welding technology is to improve the joint integrity and increase productivity. Over the years, welding has been more of an art than a science, but in the last few decades major advances have taken place in welding science and technology. With the development of new methodologies at the crossroads of basic and applied sciences, enormous opportunities and potential exist to develop a science-based tailoring of composition, structure, and properties of welds with intelligent control and automation of the welding processes.

  3. Study on visual image information detection of external angle weld based on arc welding robot

    NASA Astrophysics Data System (ADS)

    Liu, Xiaorui; Liu, Nansheng; Sheng, Wei; Hu, Xian; Ai, Xiaopu; Wei, Yiqing

    2009-11-01

    Nowadays, the chief development trend in modern welding technology is welding automation and welding intelligence. External angle weld has a certain proportion in mechanical manufacture industries. In the real-time welding process, due to hot deformation and the fixture of workpieces used frequently, torch will detach welding orbit causes deviation, which will affect welding quality. Therefore, elimination weld deviation is the key to the weld automatic tracking system. In this paper, the authors use the self-developed structured light vision sensor system which has significant advantage compared with arc sensors to capture real-time weld images. In the project of VC++6.0 real-time weld image processing, after binaryzation with threshold value seventy, 3*1 median filter, thinning, obtain weld main stripe. Then, using the extraction algorithm this paper proposed to obtain weld feature points, and compute position of weld. Experiment result verified that the extraction algorithm can locate feature points rapidly and compute the weld deviation accurately.

  4. Automated site characterization for robotic sample acquisition systems

    NASA Technical Reports Server (NTRS)

    Scholl, Marija S.; Eberlein, Susan; Yates, Gigi; Schumate, Michael S.; Majani, Eric; Anderson, Charles H.; Sloan, Jeffrey A.

    1991-01-01

    A mobile, semi-autonomous vehicle with multiple sensors and on-board intelligence is proposed for performing preliminary scientific investigations on extraterrestrial bodies prior to human exploration. Two technologies, a hybrid optical-digital computer system based on optical correlator technology and an image and instrument data analysis system, provide complementary capabilities which might be part of an instrument package for an intelligent robotic vehicle. The hybrid digital-optical vision system could perform real-time image classification tasks using an optical correlator with programmable matched filters under control of a digital microcomputer. The data analysis system would analyze visible and multiband imagery to extract mineral composition and textural information for geologic characterization. Together these technologies would support the site characterization needs of a robotic vehicle for both navigational and scientific purposes.

  5. Automated Segmentation and Shape Characterization of Volumetric Data

    PubMed Central

    Galinsky, Vitaly L.; Frank, Lawrence R.

    2015-01-01

    Characterization of complex shapes embedded within volumetric data is an important step in a wide range of applications. Standard approaches to this problem employ surface based methods that require inefficient, time consuming, and error prone steps of surface segmentation and inflation to satisfy the uniqueness or stability of subsequent surface fitting algorithms. Here we present a novel method based on a spherical wave decomposition (SWD) of the data that overcomes several of these limitations by directly analyzing the entire data volume, obviating the segmentation, inflation, and surface fitting steps, significantly reducing the computational time and eliminating topological errors while providing a more detailed quantitative description based upon a more complete theoretical framework of volumetric data. The method is demonstrated and compared to the current state-of-the-art neuroimaging methods for segmentation and characterization of volumetric magnetic resonance imaging data of the human brain. PMID:24521852

  6. Automated site characterization for robotic sample acquisition systems

    NASA Technical Reports Server (NTRS)

    Scholl, Marija S.; Eberlein, Susan; Yates, Gigi; Schumate, Michael S.; Majani, Eric; Anderson, Charles H.; Sloan, Jeffrey A.

    1991-01-01

    A mobile, semi-autonomous vehicle with multiple sensors and on-board intelligence is proposed for performing preliminary scientific investigations on extraterrestrial bodies prior to human exploration. Two technologies, a hybrid optical-digital computer system based on optical correlator technology and an image and instrument data analysis system, provide complementary capabilities which might be part of an instrument package for an intelligent robotic vehicle. The hybrid digital-optical vision system could perform real-time image classification tasks using an optical correlator with programmable matched filters under control of a digital microcomputer. The data analysis system would analyze visible and multiband imagery to extract mineral composition and textural information for geologic characterization. Together these technologies would support the site characterization needs of a robotic vehicle for both navigational and scientific purposes.

  7. Automatic Welding System

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Robotic welding has been of interest to industrial firms because it offers higher productivity at lower cost than manual welding. There are some systems with automated arc guidance available, but they have disadvantages, such as limitations on types of materials or types of seams that can be welded; susceptibility to stray electrical signals; restricted field of view; or tendency to contaminate the weld seam. Wanting to overcome these disadvantages, Marshall Space Flight Center, aided by Hayes International Corporation, developed system that uses closed-circuit TV signals for automatic guidance of the welding torch. NASA granted license to Combined Technologies, Inc. for commercial application of the technology. They developed a refined and improved arc guidance system. CTI in turn, licensed the Merrick Corporation, also of Nashville, for marketing and manufacturing of the new system, called the CT2 Optical Trucker. CT2 is a non-contracting system that offers adaptability to broader range of welding jobs and provides greater reliability in high speed operation. It is extremely accurate and can travel at high speed of up to 150 inches per minute.

  8. Automation of the Characterization of High Purity Germanium Detectors

    NASA Astrophysics Data System (ADS)

    Dugger, Charles ``Chip''

    2014-09-01

    Neutrinoless double beta decay is a rare hypothesized process that may yield valuable insight into the fundamental properties of the neutrino. Currently there are several experiments trying to observe this process, including the Majorana DEMONSTRAOR experiment, which uses high purity germanium (HPGe) detectors to generate and search for these events. Because the event happens internally, it is essential to have the lowest background possible. This is done through passive detector shielding, as well as event discrimination techniques that distinguish between multi-site events characteristic of gamma-radiation, and single-site events characteristic of neutrinoless double beta decay. Before fielding such an experiment, the radiation response of the detectors must be characterized. A robotic arm is being tested for future calibration of HPGe detectors. The arm will hold a source at locations relative to the crystal while data is acquired. Several radioactive sources of varying energy levels will be used to determine the characteristics of the crystal. In this poster, I will present our work with the robot, as well as the characterization of data we took with an underground HPGe detector at the WIPP facility in Carlsbad, NM (2013). Neutrinoless double beta decay is a rare hypothesized process that may yield valuable insight into the fundamental properties of the neutrino. Currently there are several experiments trying to observe this process, including the Majorana DEMONSTRAOR experiment, which uses high purity germanium (HPGe) detectors to generate and search for these events. Because the event happens internally, it is essential to have the lowest background possible. This is done through passive detector shielding, as well as event discrimination techniques that distinguish between multi-site events characteristic of gamma-radiation, and single-site events characteristic of neutrinoless double beta decay. Before fielding such an experiment, the radiation response of

  9. Comparison between hybrid laser-MIG welding and MIG welding for the invar36 alloy

    NASA Astrophysics Data System (ADS)

    Zhan, Xiaohong; Li, Yubo; Ou, Wenmin; Yu, Fengyi; Chen, Jie; Wei, Yanhong

    2016-11-01

    The invar36 alloy is suitable to produce mold of composite materials structure because it has similar thermal expansion coefficient with composite materials. In the present paper, the MIG welding and laser-MIG hybrid welding methods are compared to get the more appropriate method to overcome the poor weldability of invar36 alloy. According to the analysis of the experimental and simulated results, it has been proved that the Gauss and cone combined heat source model can characterize the laser-MIG hybrid welding heat source well. The total welding time of MIG welding is 8 times that of hybrid laser-MIG welding. The welding material consumption of MIG welding is about 4 times that of hybrid laser-MIG welding. The stress and deformation simulation indicate that the peak value of deformation during MIG welding is 3 times larger than that of hybrid laser-MIG welding.

  10. Welding and properties of welds of TMCP-steel

    SciTech Connect

    Brederholm, A.T.; Kotamies, J.M.N.; Haenninen, H.

    1995-12-31

    Thermomechanical control process (TMCP) of steel includes a multiplicity of processing schedules of combined thermal and mechanical working treatments that have been developed to optimize the resulting microstructure and mechanical properties of various steel grades. Weld metal properties of multipass submerged arc welded (SAW) TMCP steel joints were investigated in order to study the influences of different welding wires and heat inputs. Weld metal characterization consisted of tensile, Charpy-V Notch (CVN) and hardness testing, and microstructural examination. Cross-weld tensile specimens were tested principally to examine whether HAZ softening, which might have occurred, causes failure in this region. The tests verified that by using the right welding wire; it is possible to achieve weld joint which fulfills the strength requirements and gives satisfactory toughness at low temperatures.

  11. CHARACTERIZATION OF Pro-Beam LOW VOLTAGE ELECTRON BEAM WELDING MACHINE

    SciTech Connect

    Burgardt, Paul; Pierce, Stanley W.

    2015-02-18

    The purpose of this paper is to present and discuss data related to the performance of a newly acquired low voltage electron beam welding machine. The machine was made by Pro-Beam AG &Co. KGaA of Germany. This machine was recently installed at LANL in building SM -39; a companion machine was installed in the production facility. The PB machine is substantially different than the EBW machines typically used at LANL and therefore, it is important to understand its characteristics as well as possible. Our basic purpose in this paper is to present basic machine performance data and to compare those with similar results from the existing EBW machines. It is hoped that this data will provide a historical record of this machine’s characteristics as well as possibly being helpful for transferring welding processes from the old EBW machines to the PB machine or comparable machines that may be purchased in the future.

  12. G-Tunnel Welded Tuff Mining Experiment instrumentation evaluations; Yucca Mountain Site Characterization Project

    SciTech Connect

    Zimmerman, R.M.; Bellman, R.A. Jr.; Mann, K.L.; Thompson, T.W.

    1992-04-01

    Designers and analysts of radioactive waste repositories must be able to predict the mechanical behavior of the host rock. Sandia National Laboratory has conducted a mine-by experiment in welded tuff so that information could be obtained regarding the response of the rock to a drill and blast excavation process, where smooth-blasting techniques were used. This report describes the results of the evaluations of nine different instrument or measurement systems used in conjunction with these mining activities.

  13. Advanced Welding Concepts

    NASA Technical Reports Server (NTRS)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  14. Automated cataloging and characterization of space-derived data

    NASA Technical Reports Server (NTRS)

    Campbell, William J.; Roelofs, Larry; Goldberg, Michael

    1988-01-01

    One of the most significant technical issues that NASA must address and resolve is the problem of managing the enormous amounts of scientific and engineering data that will be generated by the next generation of remote sensing systems such as the Hubble Space Telescope (HST) and the Earth Observing System (EOS). The amount of data these sensors are expected to produce will be orders of magnitude greater than NASA has ever experienced. Consequently, new solutions must be developed for managing, accessing, and automatically inputting the data into a database in some expressive fashion that will provide a meaningful understanding and effective utilization of this data in a multidisciplinary environment. Presently, scientific data provided by satellites and other sources are processed, cataloged, and archived according to narrow mission or project-specific requirements with little regard to the semantics of the overall research. Scientists therefore lack knowledge of or access to potentially valuable data outside their own field. What is needed is an innovative approach that will allow collected data to be automatically cataloged, characterized, and managed in a domain-community. A concept and design approach that employs expert system-based knowledge controllers combined with advanced spatial database systems and graphical data structures is discussed.

  15. Automated fabrication, characterization and transport of ICF pellets. Final report, March 1, 1979-October 31, 1980

    SciTech Connect

    Clifford, D W; Boyd, B A; Lilienkamp, R H

    1980-12-01

    The near-term objectives of the contract were threefold: (1) evaluate techniques for the production of frozen hydrogen microspheres and demonstrate concepts for coating them; (2) develop and demonstrate an optical characterization system which could lead to automated pellet inspection; and (3) develop and demonstrate a preliminary electrostatic pellet transport control system. This report describes the equipment assembled for these experiments and the results obtained.

  16. The feasibility of producing aluminum-lithium structures for cryogenic tankage applications by laser beam welding

    NASA Technical Reports Server (NTRS)

    Martukanitz, R. P.; Lysher, K. G.

    1993-01-01

    Aluminum-lithium alloys exhibit high strength, high elastic modulus, and low density as well as excellent cryogenic mechanical properties making them ideal material candidates for cryogenic tanks. NASA has proposed the use of 'built-up' structure for panels fabricated into cryogenic tanks replacing current conventional machining. Superplastically formed stiffeners would be joined to sheet (tank skin) that had been roll formed to the radius of the tank in order to produce panels. Aluminum-lithium alloys of interest for producing the built-up structure include alloy 2095-T6 stiffeners to 2095-T8 sheet and alloy 8090-T6 stiffeners to 2090-T83 sheet. Laser welding, with comparable joint properties, offers the following advantages over conventional welding: higher production rates, minimal degradation within the heat affected zones, and full process automation. This study established process parameters for laser beam welding, mechanical property determinations, metallographic characterization, and fabrication of prototype panels. Tensile tests representing partial penetration of the skin alloys provided joint efficiencies between 65 and 77 percent, depending upon alloy and degree of penetration. Results of tension shear tests of lap welds indicated that the combination of 2095-T6 to 2090-T8 exhibited significantly higher weld shear strength at the interface in comparison to welds of 8090-T6 to 2090-T83. The increased shear strength associated with 2095 is believed to be due to the alloy's ability to precipitation strengthening (naturally age) after welding.

  17. Arc-Light Reflector For Television Weld Monitoring

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S.

    1989-01-01

    Conical, stainless-steel mirror attached to end of welding torch improves distribution of light on work-piece as welding monitored through torch by television. Television monitoring protects operators from intense arc light and facilitates automated welding. Simple, small, and easy to install and remove, mirror relatively nonintrusive.

  18. Arc-Light Reflector For Television Weld Monitoring

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S.

    1989-01-01

    Conical, stainless-steel mirror attached to end of welding torch improves distribution of light on work-piece as welding monitored through torch by television. Television monitoring protects operators from intense arc light and facilitates automated welding. Simple, small, and easy to install and remove, mirror relatively nonintrusive.

  19. Performance Improvement of Friction Stir Welds by Better Surface Finish

    NASA Technical Reports Server (NTRS)

    Russell, Sam; Nettles, Mindy

    2015-01-01

    The as-welded friction stir weld has a cross section that may act as a stress concentrator. The geometry associated with the stress concentration may reduce the weld strength and it makes the weld challenging to inspect with ultrasound. In some cases, the geometry leads to false positive nondestructive evaluation (NDE) indications and, in many cases, it requires manual blending to facilitate the inspection. This study will measure the stress concentration effect and develop an improved phased array ultrasound testing (PAUT) technique for friction stir welding. Post-welding, the friction stir weld (FSW) tool would be fitted with an end mill that would machine the weld smooth, trimmed shaved. This would eliminate the need for manual weld preparation for ultrasonic inspections. Manual surface preparation is a hand operation that varies widely depending on the person preparing the welds. Shaving is a process that can be automated and tightly controlled.

  20. Novel Process Revolutionizes Welding Industry

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  1. Characterization of inhalable, thoracic, and respirable fractions and ultrafine particle exposure during grinding, brazing, and welding activities in a mechanical engineering factory.

    PubMed

    Iavicoli, Ivo; Leso, Veruscka; Fontana, Luca; Cottica, Danilo; Bergamaschi, Antonio

    2013-04-01

    To investigate the emission sources of fine and ultrafine particles (UFPs) during brazing, welding, and grinding in a mechanical engineering factory and to characterize UFP exposure by measuring size distributions, number, and surface area concentrations. Samplings lasted 4 hours and were conducted during 5 days using the Grimm 1.109 portable aerosol spectrometer, the Grimm portable NanoCheck™ 1.320, the electrical low pressure impactor, and the nanoparticle aerosol monitor AeroTrak™ 9000. Higher concentrations of fine particles were observed in welding and grinding activities. The highest values of UFP number and alveolar surface area concentrations were detected in the welding booth. Potential emission sources of fine particles and UFPs can be identified by the multifaceted approach outlined in this study. This sampling strategy provides important data on key UFP metrics.

  2. Resistance spot welding of ultra-fine grained steel sheets produced by constrained groove pressing: Optimization and characterization

    SciTech Connect

    Khodabakhshi, F.; Kazeminezhad, M. Kokabi, A.H.

    2012-07-15

    Constrained groove pressing as a severe plastic deformation method is utilized to produce ultra-fine grained low carbon steel sheets. The ultra-fine grained sheets are joined via resistance spot welding process and the characteristics of spot welds are investigated. Resistance spot welding process is optimized for welding of the sheets with different severe deformations and their results are compared with those of as-received samples. The effects of failure mode and expulsion on the performance of ultra-fine grained sheet spot welds have been investigated in the present paper and the welding current and time of resistance spot welding process according to these subjects are optimized. Failure mode and failure load obtained in tensile-shear test, microhardness, X-ray diffraction, transmission electron microscope and scanning electron microscope images have been used to describe the performance of spot welds. The region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. The results show that optimum welding parameters (welding current and welding time) for ultra-fine grained sheets are shifted to lower values with respect to those for as-received specimens. In ultra-fine grained sheets, one new region is formed named recrystallized zone in addition to fusion zone, heat affected zone and base metal. It is shown that microstructures of different zones in ultra-fine grained sheets are finer than those of as-received sheets. - Highlights: Black-Right-Pointing-Pointer Resistance spot welding process is optimized for joining of UFG steel sheets. Black-Right-Pointing-Pointer Optimum welding current and time are decreased with increasing the CGP pass number. Black-Right-Pointing-Pointer Microhardness at BM, HAZ, FZ and recrystallized zone is enhanced due to CGP.

  3. Automated video quality measurement based on manmade object characterization and motion detection

    NASA Astrophysics Data System (ADS)

    Kalukin, Andrew; Harguess, Josh; Maltenfort, A. J.; Irvine, John; Algire, C.

    2016-05-01

    Automated video quality assessment methods have generally been based on measurements of engineering parameters such as ground sampling distance, level of blur, and noise. However, humans rate video quality using specific criteria that measure the interpretability of the video by determining the kinds of objects and activities that might be detected in the video. Given the improvements in tracking, automatic target detection, and activity characterization that have occurred in video science, it is worth considering whether new automated video assessment methods might be developed by imitating the logical steps taken by humans in evaluating scene content. This article will outline a new procedure for automatically evaluating video quality based on automated object and activity recognition, and demonstrate the method for several ground-based and maritime examples. The detection and measurement of in-scene targets makes it possible to assess video quality without relying on source metadata. A methodology is given for comparing automated assessment with human assessment. For the human assessment, objective video quality ratings can be obtained through a menu-driven, crowd-sourced scheme of video tagging, in which human participants tag objects such as vehicles and people on film clips. The size, clarity, and level of detail of features present on the tagged targets are compared directly with the Video National Image Interpretability Rating Scale (VNIIRS).

  4. Characterization of a biopharmaceutical protein and evaluation of its purification process using automated capillary Western blot.

    PubMed

    Xu, Dong; Mane, Sarthak; Sosic, Zoran

    2015-01-01

    This paper describes the application of an automated size-based capillary Western blot system (Sally instrument) from ProteinSimple, Inc., for biopharmaceutical fusion-Fc protein characterization and evaluation of its purification process. The fusion-Fc protein column purification from an excess of single chain Fc polypeptide and removal of an enzyme coexpressed for protein maturation have been demonstrated using an automated capillary Western system. The clearance of a selected host cell protein (HCP) present in cell culture of fusion-Fc protein was also quantitatively monitored throughout the protein purification process. Additionally, the low levels of fusion-Fc product-related impurities detected by traditional slab gel Western blot were confirmed by the automated capillary Western system. Compared to the manual approach, the automated capillary Western blot provides the advantages of ease of operation, higher sample throughput, greater linearity range, and higher precision for protein quantitation. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Effect of Pulse Parameters on Weld Quality in Pulsed Gas Metal Arc Welding: A Review

    NASA Astrophysics Data System (ADS)

    Pal, Kamal; Pal, Surjya K.

    2011-08-01

    The weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. The coarse-grained weld microstructure, higher heat-affected zone, and lower penetration together with higher reinforcement reduce the weld service life in continuous mode gas metal arc welding (GMAW). Pulsed GMAW (P-GMAW) is an alternative method providing a better way for overcoming these afore mentioned problems. It uses a higher peak current to allow one molten droplet per pulse, and a lower background current to maintain the arc stability. Current pulsing refines the grains in weld fusion zone with increasing depth of penetration due to arc oscillations. Optimum weld joint characteristics can be achieved by controlling the pulse parameters. The process is versatile and easily automated. This brief review illustrates the effect of pulse parameters on weld quality.

  6. Imaging and characterization of a subhorizontal non-welded interface from point source elastic scattering response

    NASA Astrophysics Data System (ADS)

    Minato, Shohei; Ghose, Ranajit

    2014-05-01

    The inverse scattering of seismic waves can reveal the spatial distribution of the elastic compliances along a non-welded interface, such as a fracture surface. The spatial heterogeneity along the surface of a fracture is a key determinant for fracture-associated hydraulic properties. In this paper, we demonstrate that the inverse scattering solution can be successfully applied to the point source response of a subhorizontal fracture. In the scale of seismic exploration, it is more appropriate to consider spherical waves from a point source than plane waves. Further, from only the P-wave point source response it is possible to estimate both normal and tangential fracture compliances. The synthetic seismic wavefield due to a P-wave point source in a 2-D elastic medium was computed using a time-domain finite difference approach. On this spherical wave data set, the correct estimation of the position and dip of the non-welded interface was possible through reverse-time migration followed by least-square fitting of the maximum amplitude of the P-P reflection. In order to estimate the heterogeneity along the non-welded interface, we first extract the elastic wavefield at the interface position. The extrapolated wavefield is then rotated such that the horizontal axis aligns along the fracture plane. Next, using this extrapolated and rotated wavefield, we solve the linear-slip boundary condition to obtain the distribution of normal and tangential compliances. Our result shows that the estimates of normal compliance are very accurate around the dominant frequency of the incident seismic wavefield. At lower frequencies, the estimated compliance distribution is less accurate and rather smooth due to the presence of evanescent waves. Extracting the distribution of the tangential compliance requires a larger stabilization factor. For a correct estimation of the tangential compliance, one needs S-wave sources or multiple sources providing more grazing angles to avoid the shadow

  7. Microstructural characterization and electron backscatter diffraction analysis across the welded interface of duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Gao, Zhanqi; Zhao, Lei; Zhang, Jianli

    2017-08-01

    The microstructural evolution, orientation relationships, boundary characteristics, grain type, local deformation, and microhardness across the welded interface of duplex stainless steel (DSS) were investigated. The DSS welded joint consisted of four typical zones: base metal (BM), low-temperature heat-affected zone (LTHAZ), high-temperature heat-affected zone (HTHAZ), and weld metal (WM). The apparent microstructural changes in the HTHAZ and LTHAZ were secondary austenite and Cr2N precipitation. A modified cooperative precipitation mechanism of secondary austenite and Cr2N at the interface was proposed. Furthermore, the ferrite in both the HTHAZ and LTHAZ maintained the same distribution as the ferrite texture in the BM, while this ferrite texture disappeared completely in the WM. Different austenite grains in the different zones exhibited different orientation relationships with the ferrite matrix. Special grain boundaries were mainly distributed between the austenite grains, while the ferrite grains primarily contained random grain boundaries. Austenite twins constituted the largest proportion of the special boundaries. The special austenite grain boundaries in the BM and LTHAZ were higher in relative frequency than those in the HTHAZ and WM. The ferrite grains in the HTHAZ and WM mainly consisted of substructured grains. In the BM, the recrystallization degree of ferrite was significantly lower than that of austenite grains. The local deformations were mainly generated in the grain boundaries and within the deformed grains. The HTHAZ exhibited the highest hardness, while the BM had the lowest hardness. The LTHAZ had a lower hardness than the HTHAZ and higher hardness than the BM.

  8. Ultrasonic Welding of Graphite/Thermoplastic Composite

    NASA Technical Reports Server (NTRS)

    Hardy, S. S.; Page, D. B.

    1982-01-01

    Ultrasonic welding of graphite/thermoplastic composite materials eliminates need for fasteners (which require drilling or punching, add weight, and degrade stiffness) and can be totally automated in beam fabrication and assembly jigs. Feasibility of technique has been demonstrated in laboratory tests which show that neither angular orientation nor vacuum affect weld quality.

  9. Ultrasonic Welding of Graphite/Thermoplastic Composite

    NASA Technical Reports Server (NTRS)

    Hardy, S. S.; Page, D. B.

    1982-01-01

    Ultrasonic welding of graphite/thermoplastic composite materials eliminates need for fasteners (which require drilling or punching, add weight, and degrade stiffness) and can be totally automated in beam fabrication and assembly jigs. Feasibility of technique has been demonstrated in laboratory tests which show that neither angular orientation nor vacuum affect weld quality.

  10. RapTOR: Automated sequencing library preparation and suppression for rapid pathogen characterization ( 7th Annual SFAF Meeting, 2012)

    ScienceCinema

    Lane, Todd [SNL

    2016-07-12

    Todd Lane on "RapTOR: Automated sequencing library preparation and suppression for rapid pathogen characterization" at the 2012 Sequencing, Finishing, Analysis in the Future Meeting held June 5-7, 2012 in Santa Fe, New Mexico.

  11. RapTOR: Automated sequencing library preparation and suppression for rapid pathogen characterization ( 7th Annual SFAF Meeting, 2012)

    SciTech Connect

    Lane, Todd

    2012-06-01

    Todd Lane on "RapTOR: Automated sequencing library preparation and suppression for rapid pathogen characterization" at the 2012 Sequencing, Finishing, Analysis in the Future Meeting held June 5-7, 2012 in Santa Fe, New Mexico.

  12. Sensors control gas metal arc welding

    SciTech Connect

    Siewert, T.A.; Madigan, R.B.; Quinn, T.P.

    1997-04-01

    The response time of a trained welder from the time a weld problem is identified to the time action is taken is about one second--especially after a long, uneventful period of welding. This is acceptable for manual welding because it is close to the time it takes for the weld pool to solidify. If human response time were any slower, manual welding would not be possible. However, human response time is too slow to respond to some weld events, such as melting of the contact tube in gas metal arc welding (GMAW), and only automated intelligent control systems can react fast enough to correct or avoid these problems. Control systems incorporate welding knowledge that enables intelligent decisions to be made about weld quality and, ultimately, to keep welding parameters in the range where only high-quality welds are produced. This article discusses the correlation of electrical signals with contact-tube wear, changes in shielding gas, changes in arc length, and other weld process data.

  13. Creep in Topopah Spring Member welded tuff. Yucca Mountain Site Characterization Project

    SciTech Connect

    Martin, R.J. III; Boyd, P.J.; Noel, J.S.; Price, R.H.

    1995-06-01

    A laboratory investigation has been carried out to determine the effects of elevated temperature and stress on the creep deformation of welded tuffs recovered from Busted Butte in the vicinity of Yucca Mountain, Nevada. Water saturated specimens of tuff from thermal/mechanical unit TSw2 were tested in creep at a confining pressure of 5.0 MPa, a pore pressure of 4.5 MPa, and temperatures of 25 and 250 C. At each stress level the load was held constant for a minimum of 2.5 {times} 10{sup 5} seconds and for as long as 1.8 {times} 10{sup 6} seconds. One specimen was tested at a single stress of 80 MPa and a temperature of 250 C. The sample failed after a short time. Subsequent experiments were initiated with an initial differential stress of 50 or 60 MPa; the stress was then increased in 10 MPa increments until failure. The data showed that creep deformation occurred in the form of time-dependent axial and radial strains, particularly beyond 90% of the unconfined, quasi-static fracture strength. There was little dilatancy associated with the deformation of the welded tuff at stresses below 90% of the fracture strength. Insufficient data have been collected in this preliminary study to determine the relationship between temperature, stress, creep deformation to failure, and total failure time at a fixed creep stress.

  14. Characterization of Friction Welded Titanium Alloy and Stainless Steel with a Novel Interlayer Geometry

    NASA Astrophysics Data System (ADS)

    Kumar, R.; Balasubramanian, M.

    The main purpose of the current research work is to identify and investigate a novel method of holding an intermediate metal and to evaluate its metallurgical and mechanical properties. Copper was used as an interlayer material for the welding of this dissimilar Ti-6Al-4V (Ti alloy) and 304L stainless steel (SS). The study shows that the input parameters and surface geometry played a very significant role in producing a good quality joints with minimum heat affected zone and metal loss. A sound weld was achieved between Ti-6Al-4V and SS304L, on the basis of the earlier experiments conducted by the authors in their laboratory, by using copper rod as intermediate metal. Box-Behnken method was used for performing a minimum number of experiments for the study. In the present study, Ti-6Al-4V alloy and SS304L were joined by a novel method of holding the interlayer and new surface geometry for the interlayer. Initially, the drop test was used for determining the quality of the fabricated joint and, subsequently, non-destructive techniques like radiography and C-scan were used. Further optical micrograph, SEM-EDS, hardness and tensile test were done for understanding the performance of the joint.

  15. Weldability and mechanical property characterization of weld clad alloy 800H tubesheet forging

    SciTech Connect

    King, J.F.; McCoy, H.E.

    1984-09-01

    The weldability of an alloy 800H forging that simulates a steam generator tubesheet is studied. Weldability was of concern because a wide range of microstructures was present in this forging. The top and portions of the bottom were weld clad with ERNiC-3 weld metal to a thickness of 19 mm similar to that anticipated for HTGR steam generators. Examinations of the clad fusion line in various regions revealed no weldability problems except possibly on the bottom portion, which contained large grains and some as-cast structure. A few microfissures were evident in this region, but no excessive hot cracking tendency was observed. The tensile properties in all areas of the clad forging were reasonable and not influenced greatly by the microstructure. The elevated-temperature tests showed strong tendency for fracture in the heat-affected zone of the alloy 800H. Creep failure at 649/sup 0/C consistently occurred in the heat-affected zone of the alloy 800H, but the creep strength exceeded the expected values for alloy 800H.

  16. Welding Technician

    ERIC Educational Resources Information Center

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  17. Welding Technician

    ERIC Educational Resources Information Center

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  18. Automated Detection, Characterization, and Tracking of Sunspots from SoHO/MDI Continuum Images

    NASA Astrophysics Data System (ADS)

    Goel, Suruchi; Mathew, Shibu K.

    2014-04-01

    We describe a procedure for automated detection of sunspots from SoHO/MDI full-disk continuum images. The MDI Level-1.8 continuum images were first corrected for the limb darkening and stray light, and then were flat-fielded. Sunspots were extracted using a newly developed automated sunspot detection procedure, which is based on the level set, namely the selective binary and Gaussian function regularized level set (SBGFRLS) method (Zhang et al., Image Vis. Comput. 28, 668, 2010). In this method we initialize a two-dimensional level-set function and evolve it using a signed pressure force (SPF) function. For sunspot detection, the level-set function was defined twice, first for umbra and then for penumbra extraction. Using this procedure, along with the characterization of detected sunspots we have also generated tracking reports of all sunspots in a fully unsupervised manner.

  19. Automated delineation and characterization of drumlins using a localized contour tree approach

    NASA Astrophysics Data System (ADS)

    Wang, Shujie; Wu, Qiusheng; Ward, Dylan

    2017-10-01

    Drumlins are ubiquitous landforms in previously glaciated regions, formed through a series of complex subglacial processes operating underneath the paleo-ice sheets. Accurate delineation and characterization of drumlins are essential for understanding the formation mechanism of drumlins as well as the flow behaviors and basal conditions of paleo-ice sheets. Automated mapping of drumlins is particularly important for examining the distribution patterns of drumlins across large spatial scales. This paper presents an automated vector-based approach to mapping drumlins from high-resolution light detection and ranging (LiDAR) data. The rationale is to extract a set of concentric contours by building localized contour trees and establishing topological relationships. This automated method can overcome the shortcomings of previously manual and automated methods for mapping drumlins, for instance, the azimuthal biases during the generation of shaded relief images. A case study was carried out over a portion of the New York Drumlin Field. Overall 1181 drumlins were identified from the LiDAR-derived DEM across the study region, which had been underestimated in previous literature. The delineation results were visually and statistically compared to the manual digitization results. The morphology of drumlins was characterized by quantifying the length, width, elongation ratio, height, area, and volume. Statistical and spatial analyses were conducted to examine the distribution pattern and spatial variability of drumlin size and form. The drumlins and the morphologic characteristics exhibit significant spatial clustering rather than randomly distributed patterns. The form of drumlins varies from ovoid to spindle shapes towards the downstream direction of paleo ice flows, along with the decrease in width, area, and volume. This observation is in line with previous studies, which may be explained by the variations in sediment thickness and/or the velocity increases of ice flows

  20. On the Microstructural and Mechanical Characterization of Hybrid Laser-Welded Al-Zn-Mg-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Wu, S. C.; Hu, Y. N.; Song, X. P.; Xue, Y. L.; Peng, J. F.

    2015-04-01

    Butt-welded 2-mm-thick high-strength aluminum alloys have been welded using a hybrid fiber laser and pulsed arc heat source system with the ER5356 filler. The microstructure, size of precipitates, texture, grain size and shape, change of strengthening elements, mechanical properties, and surface-based fatigue fracture characteristics of hybrid-welded joints were investigated in detail. The results indicate that the hybrid welds and the unaffected base materials have the lowest and largest hardness values, respectively, compared with the heat-affected zone. It is resonably believed that the elemental loss, coarse grains, and changed precipitates synthetically produce the low hardness and tensile strengths of hybrid welds. Meanwhile, the weaker grain boundary inside welds appears to initiate a microcrack. Besides, there exists an interaction of fatigue cracks and gas pores and microstructures.

  1. Pulse shaping effects on weld porosity in laser beam spot welds : contrast of long- & short- pulse welds.

    SciTech Connect

    Ellison, Chad M.; Perricone, Matthew J.; Faraone, Kevin M.; Norris, Jerome T.

    2007-10-01

    Weld porosity is being investigated for long-pulse spot welds produced by high power continuous output lasers. Short-pulse spot welds (made with a pulsed laser system) are also being studied but to a much small extent. Given that weld area of a spot weld is commensurate with weld strength, the loss of weld area due to an undefined or unexpected pore results in undefined or unexpected loss in strength. For this reason, a better understanding of spot weld porosity is sought. Long-pulse spot welds are defined and limited by the slow shutter speed of most high output power continuous lasers. Continuous lasers typically ramp up to a simmer power before reaching the high power needed to produce the desired weld. A post-pulse ramp down time is usually present as well. The result is a pulse length tenths of a second long as oppose to the typical millisecond regime of the short-pulse pulsed laser. This study will employ a Lumonics JK802 Nd:YAG laser with Super Modulation pulse shaping capability and a Lasag SLS C16 40 W pulsed Nd:YAG laser. Pulse shaping will include square wave modulation of various peak powers for long-pulse welds and square (or top hat) and constant ramp down pulses for short-pulse welds. Characterization of weld porosity will be performed for both pulse welding methods.

  2. Microstructure characterization of heat affected zone after welding in Mod.9Cr–1Mo steel

    SciTech Connect

    Sawada, K.; Hara, T.; Tabuchi, M.; Kimura, K.; Kubushiro, K.

    2015-03-15

    The microstructure of the heat affected zone after welding was investigated in Mod.9Cr–1Mo steel, using TEM and STEM-EDX. The microstructure of thin foil was observed at the fusion line, and at the positions of 0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm to the base metal side of the fusion line. Martensite structure with very fine lath and high dislocation density was confirmed at all positions. Twins with a twin plane of (112) were locally observed at all positions. Elemental mapping was obtained for all positions by means of STEM-EDX. Inclusions of mainly Si were formed at the fusion line but not at the other positions. No precipitates could be detected at the fusion line or at the position of 0.5 mm. On the other hand, MX particles were observed at the positions of 1.0 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm even after welding. M{sub 23}C{sub 6} particles were also confirmed at the positions of 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm. Very fine equiaxed grains were locally observed at the positions of 2.0 mm and 2.5 mm. The Cr content of the equiaxed grains was about 12 mass%, although the martensite area included about 8 mass% Cr. - Graphical abstract: Display Omitted - Highlights: • Nonequilibrium microstructure of heat affected zone was observed after welding in Mod.9Cr–1Mo steel. • Inclusions containing Si were detected at the fusion line. • Undissolved M{sub 23}C{sub 6} and MX particles were confirmed in heat affected zone. • Twins with a twin plane of (112) were locally observed at all positions. • Very fine ferrite grains with high Cr content were observed in fine grained heat affected zone.

  3. Neutral polypropylene laser welding

    NASA Astrophysics Data System (ADS)

    Mandolfino, Chiara; Lertora, Enrico; Gambaro, Carla

    2016-10-01

    The joining of polymeric materials is a technology used in many industrial applications, from transport to telecommunications and the medical sector. A new technology for the joining of polymers is the laser welding process. In particular, fibre laser welding is a flexible technology which allows high process speed and the realization of good quality joints. Despite its application becoming more widespread in the production of assemblies of high precision, the application of laser technology for the welding of polymers has not been the subject of many studies up to now. This study focused on the welding of neutral polypropylene. The window process parameter was identified, without the use of additives to increase radiation absorption, and a mechanical characterization was conducted in order to evaluate the quality of the joints realized.

  4. Evolution of Welding-Fume Aerosols with Time and Distance from the Source: A study was conducted on the spatiotemporal variability in welding-fume concentrations for the characterization of first- and second-hand exposure to welding fumes.

    PubMed

    Cena, L G; Chen, B T; Keane, M J

    2016-08-01

    Gas metal arc welding fumes were generated from mild-steel plates and measured near the arc (30 cm), representing first-hand exposure of the welder, and farther away from the source (200 cm), representing second-hand exposure of adjacent workers. Measurements were taken during 1-min welding runs and at subsequent 5-min intervals after the welding process was stopped. Number size distributions were measured in real time. Particle mass distributions were measured using a micro-orifice uniform deposition impactor, and total mass concentrations were measured with polytetrafluorothylene filters. Membrane filters were used for collecting morphology samples for electron microscopy. Average mass concentrations measured near the arc were 45 mg/m(3) and 9 mg/m(3) at the farther distance. The discrepancy in concentrations at the two distances was attributed to the presence of spatter particles, which were observed only in the morphology samples near the source. As fumes aged over time, mass concentrations at the farther distance decreased by 31% (6.2 mg/m(3)) after 5 min and an additional 13% (5.4 mg/m(3)) after 10 min. Particle number and mass distributions during active welding were similar at both distances, indicating similar exposure patterns for welders and adjacent workers. Exceptions were recorded for particles smaller than 50 nm and larger than 3 μm, where concentrations were higher near the arc, indicating higher exposures of welders. These results were confirmed by microscopy analysis. As residence time increased, number concentrations decreased dramatically. In terms of particle number concentrations, second-hand exposures to welding fumes during active welding may be as high as first-hand exposures.

  5. Advanced characterization techniques in understanding the roles of nickel in enhancing strength and toughness of submerged arc welding high strength low alloy steel multiple pass welds in the as-welded condition

    NASA Astrophysics Data System (ADS)

    Sham, Kin-Ling

    Striving for higher strength along with higher toughness is a constant goal in material properties. Even though nickel is known as an effective alloying element in improving the resistance of a steel to impact fracture, it is not fully understood how nickel enhances toughness. It was the goal of this work to assist and further the understanding of how nickel enhanced toughness and maintained strength in particular for high strength low alloy (HSLA) steel submerged arc welding multiple pass welds in the as-welded condition. Using advanced analytical techniques such as electron backscatter diffraction, x-ray diffraction, electron microprobe, differential scanning calorimetry, and thermodynamic modeling software, the effect of nickel was studied with nickel varying from one to five wt. pct. in increments of one wt. pct. in a specific HSLA steel submerged arc welding multiple pass weldment. The test matrix of five different nickel compositions in the as-welded and stress-relieved condition was to meet the targeted mechanical properties with a yield strength greater than or equal to 85 ksi, a ultimate tensile strength greater than or equal to 105 ksi, and a nil ductility temperature less than or equal to -140 degrees F. Mechanical testing demonstrated that nickel content of three wt. pct and greater in the as-welded condition fulfilled the targeted mechanical properties. Therefore, one, three, and five wt. pct. nickel in the as-welded condition was further studied to determine the effect of nickel on primary solidification mode, nickel solute segregation, dendrite thickness, phase transformation temperatures, effective ferrite grain size, dislocation density and strain, grain misorientation distribution, and precipitates. From one to five wt. pct nickel content in the as-welded condition, the primary solidification was shown to change from primary delta-ferrite to primary austenite. The nickel partitioning coefficient increased and dendrite/cellular thickness was

  6. Elements of arc welding

    SciTech Connect

    Not Available

    1993-07-01

    This paper looks at the following arc welding techniques: (1) shielded metal-arc welding; (2) submerged-arc welding; (3) gas metal-arc welding; (4) flux-cored arc welding; (5) electrogas welding; (6) gas tungsten-arc welding; and (7) plasma-arc welding.

  7. Rapid antibiotic susceptibility phenotypic characterization of Staphylococcus aureus using automated microscopy of small numbers of cells.

    PubMed

    Price, Connie S; Kon, Shelley E; Metzger, Steven

    2014-03-01

    Staphylococcus aureus remains a leading, virulent pathogen capable of expressing complex drug resistance that requires up to 2-4 days for laboratory analysis. In this study, we evaluate the ability of automated microscopy of immobilized live bacterial cells to differentiate susceptible from non-susceptible responses of S. aureus isolates (MRSA/MSSA, clindamycin resistance/susceptibility and VSSA/hVISA/VISA) to an antibiotic based on the characterization of as few as 10 growing clones after 4 h of growth, compared to overnight growth required for traditional culture based methods. Isolates included 131 characterized CDC isolates, 3 clinical isolates and reference strains. MRSA phenotype testing used 1 h of 1 μg/mL cefoxitin induction followed by 3 h of 6 μg/mL cefoxitin. Clindamycin susceptibility testing used 1h of induction by 0.1 μg/mL erythromycin followed by 3h of 0.5 μg/mL clindamycin. An automated microscopy system acquired time-lapse dark-field images, and then computed growth data for individual immobilized progenitor cells and their progeny clones while exposed to different test conditions. Results were compared to concurrent cefoxitin disk diffusion and D-test references. For CDC organisms, microscopy detected 77/77 MRSA phenotypes and 54/54 MSSA phenotypes, plus 53/56 clindamycin-resistant and 75/75 clindamycin susceptible strains. Automated microscopy was used to characterize heterogeneous and inducible resistance, and perform population analysis profiles. Microscopy-based hVISA population analysis profiles (PAPs) were included as an extended proof of concept, and successfully differentiated VSSA from hVISA and VISA phenotypes compared to plate-based PAP. Copyright © 2013 The Authors. Published by Elsevier B.V. All rights reserved.

  8. Fully automated segmentation and characterization of the dendritic trees of retinal horizontal neurons

    SciTech Connect

    Kerekes, Ryan A; Gleason, Shaun Scott; Martins, Rodrigo; Dyer, Michael

    2010-01-01

    We introduce a new fully automated method for segmenting and characterizing the dendritic tree of neurons in confocal image stacks. Our method is aimed at wide-field-of-view, low-resolution imagery of retinal neurons in which dendrites can be intertwined and difficult to follow. The approach is based on 3-D skeletonization and includes a method for automatically determining an appropriate global threshold as well as a soma detection algorithm. We provide the details of the algorithm and a qualitative performance comparison against a commercially available neurite tracing software package, showing that a segmentation produced by our method more closely matches the ground-truth segmentation.

  9. Automated recognition and characterization of solar active regions based on the SOHO/MDI images

    NASA Technical Reports Server (NTRS)

    Pap, J. M.; Turmon, M.; Mukhtar, S.; Bogart, R.; Ulrich, R.; Froehlich, C.; Wehrli, C.

    1997-01-01

    The first results of a new method to identify and characterize the various surface structures on the sun, which may contribute to the changes in solar total and spectral irradiance, are shown. The full disk magnetograms (1024 x 1024 pixels) of the Michelson Doppler Imager (MDI) experiment onboard SOHO are analyzed. Use of a Bayesian inference scheme allows objective, uniform, automated processing of a long sequence of images. The main goal is to identify the solar magnetic features causing irradiance changes. The results presented are based on a pilot time interval of August 1996.

  10. Tool For Friction Stir Tack Welding of Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerald W.; Dingler, Johnny W.; Loftus, Zachary

    2003-01-01

    A small friction-stir-welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together during friction stir welding because (1) in operation, a full-size friction-stir-welding tool exerts a large force that tends to separate the workpieces and (2) clamping the workpieces is not sufficient to resist this force. It is possible to tack the pieces together by gas tungsten arc welding, but the process can be awkward and time-consuming and can cause sufficient damage to necessitate rework. Friction stir tack welding does not entail these disadvantages. In addition, friction stir tack welding can be accomplished by use of the same automated equipment (except for the welding tool) used in subsequent full friction stir welding. The tool for friction stir tack welding resembles the tool for full friction stir welding, but has a narrower shoulder and a shorter pin. The shorter pin generates a smaller workpiece-separating force so that clamping suffices to keep the workpieces together. This tool produces a continuous or intermittent partial-penetration tack weld. The tack weld is subsequently consumed by action of the larger tool used in full friction stir welding tool.

  11. Characterization of Stainless Steel and Refractory Metal Welds Made using a Diode-Pumped, Continuous Wave Nd: Yag Laser

    SciTech Connect

    Palmer, T A; Wood, B; Elmer, J W; Westrich, C; Milewski, J O; Piltch, M; Barbe, M; Carpenter, R

    2001-10-19

    A series of laser welds have been made on several materials using a Rofin-Sinar DY-033, 3.3 kW, Diode-Pumped Continuous Wave (CW) Nd:YAG laser system, located at Los Alamos National Laboratory. Materials welded in these experiments include 21-6-9 stainless steel, 304L stainless steel, vanadium, and tantalum. The effects of changes in the power input at a constant travel speed on the depth, width, aspect ratio, and total melted area of the welds have been analyzed. Increases in the measured weld pool dimensions as a function of power input are compared for each of the base metals investigated. These results provide a basis for further examining the characteristics of diode pumped CW Nd:YAG laser systems in welding applications.

  12. Production Laser Welding Of Gears

    NASA Astrophysics Data System (ADS)

    Guastaferri, David

    1986-11-01

    With the greater acceptance of laser technology as a viable alternative to traditional metals joining methods, the need has arisen to integrate lasers into efficient high production systems. This paper will describe one such system which is dedicated to the automated processing and laser welding of automotive transmission gear components. The system features two (2) 6 KW CO2 lasers, automated part manipulation, vapor degreasers, air cylinder press stations, fully enclosed weld stations incorporating bottom delivery methods, and programmable computer control which allows complete monitoring throughout the entire production cycle. It is the intent of this paper to describe all segments of the system in detail as to design, manufacture, and integration. Concerning this specific application, an overview from initial inquiry through final installation of the manufactured system will be presented and will focus on the laser welding process and parameter development as it relates to the total systems concept and production goals.

  13. Soldadura (Welding). Spanish Translations for Welding.

    ERIC Educational Resources Information Center

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  14. Soldadura (Welding). Spanish Translations for Welding.

    ERIC Educational Resources Information Center

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  15. Space-dependent characterization of laser-induced plasma plume during fiber laser welding

    NASA Astrophysics Data System (ADS)

    Xiao, Xianfeng; Song, Lijun; Xiao, Wenjia; Liu, Xingbo

    2016-12-01

    The role of a plasma plume in high power fiber laser welding is of considerable interest due to its influence on the energy transfer mechanism. In this study, the space-dependent plasma characteristics including spectrum intensity, plasma temperature and electron density were investigated using optical emission spectroscopy technique. The plasma temperature was calculated using the Boltzmann plot of atomic iron lines, whereas the electron density was determined from the Stark broadening of the Fe I line at 381.584 nm. Quantitative analysis of plasma characteristics with respect to the laser radiation was performed. The results show that the plasma radiation increases as the laser power increases during the partial penetration mode, and then decreases sharply after the initiation of full penetration. Both the plasma temperature and electron density increase with the increase of laser power until they reach steady state values after full penetration. Moreover, the hottest core of the plasma shifts toward the surface of the workpiece as the penetration depth increases, whereas the electron density is more evenly distributed above the surface of the workpiece. The results also indicate that the absorption and scattering of nanoparticles in the plasma plume is the main mechanism for laser power attenuation.

  16. Infrared sensing techniques for adaptive robotic welding

    SciTech Connect

    Lin, T.T.; Groom, K.; Madsen, N.H.; Chin, B.A.

    1986-01-01

    The objective of this research is to investigate the feasibility of using infrared sensors to monitor the welding process. Data were gathered using an infrared camera which was trained on the molten metal pool during the welding operation. Several types of process perturbations which result in weld defects were then intentionally induced and the resulting thermal images monitored. Gas tungsten arc using ac and dc currents and gas metal arc welding processes were investigated using steel, aluminum and stainless steel plate materials. The thermal images obtained in the three materials and different welding processes revealed nearly identical patterns for the same induced process perturbation. Based upon these results, infrared thermography is a method which may be very applicable to automation of the welding process.

  17. Automated Detection/Characterization of EUV Waves in SDO/AIA Data

    NASA Astrophysics Data System (ADS)

    Shih, A. Y.; Ireland, J.; Christe, S.; Hughitt, V. K.; Young, C.; Earnshaw, M. D.; Mayer, F.

    2012-12-01

    Although EUV waves in the solar corona (also called coronal bright fronts or "EIT waves") were first observed in 1996, many questions still remain about their nature and their association with other phenomena such as flares, CMEs, and Moreton waves. The high-resolution, high-cadence data from the Atmospheric Imaging Assembly (AIA) instrument on the Solar Dynamics Observatory (SDO) allows for unprecedented analysis of the kinematics and morphology of EUV waves. This information can be crucial for constraining and differentiating between theoretical models. While this analysis can be performed "by hand", the large volume of AIA data is well-suited for automated algorithms to detect and characterize these waves. We are developing such algorithms, which will generate a comprehensive catalog that can be used for statistical studies, and the biases of the algorithms can be well-studied using simulated data. We take advantage of imaging processing methods developed in Python, a general-purpose scientific computing language widely used used by multiple communities, as well as the SunPy Python library. We compare the results of our automated algorithms with other efforts that use more traditional, human-powered methods to identify and characterize EUV waves.

  18. Implementation and automation of a Faraday experiment for the magneto-optical characterization of ferrofluids

    NASA Astrophysics Data System (ADS)

    Velásquez, A. A.; Urquijo, J. P.

    2016-01-01

    This work presents the design, assembly and automation of a Faraday experiment for use in characterization of the magneto-optical response of fluids and ferrofluids. The magneto-optical Faraday experiment was automated using programmable equipment, controlled through the IEEE-488 port via Standard Commands for Programmable Instruments executed from a graphical interface developed in LabVIEW software. To calibrate the system the Verdet constants of distilled water and isopropyl alcohol were measured, obtaining an error percentage less than 2% for both fluids. Subsequently we used the system for measuring the Verdet constant of a ferrofluid of iron oxide nanoparticles diluted in distilled water, which was synthesized and, before its dilution, characterized by scanning electron microscopy, room temperature Mössbauer spectroscopy and vibrating sample magnetometry. We found that the Verdet constant of the diluted ferrofluid was smaller than that of distilled water, indicating opposite contributions of the effects of the diamagnetic and paramagnetic phases present in the ferrofluid to the magneto-optical effect. Details of the assembly, control of the experiment and development of the measurements are presented in this paper.

  19. The keyhole region in VPPA welds

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1988-01-01

    The morphology and properties of the Variable Polarity Plasma Arc (VPPA) weld composite zone are intimately related to the physical processes associated with the keyhole. The effects of microsegregation and transient weld stress on macrosegregation in the weld tool are examined. In addition the electrical character of straight and reverse polarity portions of the arc cycle were characterized. The results of the former study indicate that alloy 2219 is weldable because large liquid volumes are available during latter stages of weld solidification. Strains in the pool region, acting in conjunction with weld microsegregation can produce macrosegregation great enough to produce radiographic contrast effects in welds. Mechanisms of surface copper enrichment were identified. The latter study has demonstrated that increased heat is delivered to workpieces if the reverse polarity proportion of the weld cycle is increased. Current in the straight polarity portion of the welding cycle increased as the reverse cycle proportion increased. Voltage during reverse polarity segments is large.

  20. WELDING TORCH

    DOEpatents

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  1. Automated microwave double resonance spectroscopy: A tool to identify and characterize chemical compounds.

    PubMed

    Martin-Drumel, Marie-Aline; McCarthy, Michael C; Patterson, David; McGuire, Brett A; Crabtree, Kyle N

    2016-03-28

    Owing to its unparalleled structural specificity, rotational spectroscopy is a powerful technique to unambiguously identify and characterize volatile, polar molecules. We present here a new experimental approach, automated microwave double resonance (AMDOR) spectroscopy, to rapidly determine the rotational constants of these compounds without a priori knowledge of elemental composition or molecular structure. This task is achieved by rapidly acquiring the classical (frequency vs. intensity) broadband spectrum of a molecule using chirped-pulse Fourier transform microwave (FTMW) spectroscopy and subsequently analyzing it in near real-time using complementary cavity FTMW detection and double resonance. AMDOR measurements provide a unique "barcode" for each compound from which rotational constants can be extracted. To illustrate the power of this approach, AMDOR spectra of three aroma compounds - trans-cinnamaldehyde, α-, and β-ionone - have been recorded and analyzed. The prospects to extend this approach to mixture characterization and purity assessment are described.

  2. Toolkit for the Automated Characterization of Optical Trapping Forces on Microscopic Particles

    NASA Astrophysics Data System (ADS)

    Glaser, Joseph; Hoeprich, David; Resnick, Andrew

    2014-03-01

    Optical traps have been in use in microbiological studies for the past 40 years to obtain noninvasive control of microscopic particles. However, the magnitude of the applied forces is often unknown. Therefore, we have developed an automated data acquisition and processing system which characterizes trap properties for known particle geometries. Extensive experiments and measurements utilizing well-characterized objects were performed and compared to literature to confirm the system's performance. This system will enable the future analysis of a trapped primary cilium, a slender rod-shaped organelle with aspect ratio L/R >30, where `L' is the cilium length and `R' the cilium diameter. The trapping of cilia is of primary importance, as it will lead to the precise measurements of mechanical properties of the organelle and its significance to the epithelial cell. Support from the National Institutes of Health, 1R15DK092716 is gratefully acknowledged.

  3. Automated detection and characterization of harmonic tremor in continuous seismic data

    NASA Astrophysics Data System (ADS)

    Roman, Diana C.

    2017-06-01

    Harmonic tremor is a common feature of volcanic, hydrothermal, and ice sheet seismicity and is thus an important proxy for monitoring changes in these systems. However, no automated methods for detecting harmonic tremor currently exist. Because harmonic tremor shares characteristics with speech and music, digital signal processing techniques for analyzing these signals can be adapted. I develop a novel pitch-detection-based algorithm to automatically identify occurrences of harmonic tremor and characterize their frequency content. The algorithm is applied to seismic data from Popocatepetl Volcano, Mexico, and benchmarked against a monthlong manually detected catalog of harmonic tremor events. During a period of heightened eruptive activity from December 2014 to May 2015, the algorithm detects 1465 min of harmonic tremor, which generally precede periods of heightened explosive activity. These results demonstrate the algorithm's ability to accurately characterize harmonic tremor while highlighting the need for additional work to understand its causes and implications at restless volcanoes.

  4. Automated microwave double resonance spectroscopy: A tool to identify and characterize chemical compounds

    NASA Astrophysics Data System (ADS)

    Martin-Drumel, Marie-Aline; McCarthy, Michael C.; Patterson, David; McGuire, Brett A.; Crabtree, Kyle N.

    2016-03-01

    Owing to its unparalleled structural specificity, rotational spectroscopy is a powerful technique to unambiguously identify and characterize volatile, polar molecules. We present here a new experimental approach, automated microwave double resonance (AMDOR) spectroscopy, to rapidly determine the rotational constants of these compounds without a priori knowledge of elemental composition or molecular structure. This task is achieved by rapidly acquiring the classical (frequency vs. intensity) broadband spectrum of a molecule using chirped-pulse Fourier transform microwave (FTMW) spectroscopy and subsequently analyzing it in near real-time using complementary cavity FTMW detection and double resonance. AMDOR measurements provide a unique "barcode" for each compound from which rotational constants can be extracted. To illustrate the power of this approach, AMDOR spectra of three aroma compounds — trans-cinnamaldehyde, α-, and β-ionone — have been recorded and analyzed. The prospects to extend this approach to mixture characterization and purity assessment are described.

  5. Automated Microwave Double Resonance Spectroscopy: a Tool to Identify and Characterize Chemical Compounds

    NASA Astrophysics Data System (ADS)

    Martin-Drumel, Marie-Aline; McCarthy, Michael C.; Patterson, David; McGuire, Brett A.; Crabtree, Kyle N.

    2016-06-01

    Owing to its unparalleled structural specificity, rotational spectroscopy is a powerful technique to unambiguously identify and characterize volatile, polar molecules. We present here a new experimental approach, automated microwave double resonance (AMDOR) spectroscopy, to rapidly determine the rotational constants of these compounds without any a priori knowledge of elemental composition or molecular structure. This task is achieved by rapidly acquiring the classical (frequency vs. intensity) broadband spectrum of a molecule using chirped-pulse Fourier transform microwave (FTMW) spectroscopy, and subsequently analyzing it in near-real time using complementary cavity FTMW detection and double resonance. AMDOR measurements provide a unique ``barcode'' for each compound from which rotational constants can be extracted. To illustrate the power of this approach, AMDOR spectra of three aroma compounds --- trans-cinnamaldehyde, α- and β-ionone --- have been recorded and analyzed. The prospects to extend this approach to mixture characterization and purity assessment are described.

  6. Automated Microwave Double Resonance Spectroscopy: a Tool to Identify and Characterize Chemical Compounds

    NASA Astrophysics Data System (ADS)

    Martin-Drumel, Marie-Aline; McCarthy, Michael C.; Patterson, David; McGuire, Brett A.; Crabtree, Kyle N.

    2017-06-01

    Owing to its unparalleled structural specificity, rotational spectroscopy is a powerful technique to unambiguously identify and characterize polar molecules. We present here an experimental approach, automated microwave double resonance (AMDOR) spectroscopy, that allows to rapidly determine the rotational constants of such compounds without any a priori knowledge of elemental composition or molecular structure. This task is achieved by acquiring the classical (frequency vs. intensity) broadband spectrum of a molecule using chirped-pulse Fourier transform microwave (FTMW) spectroscopy, and subsequently analyzing it in near-real time using complementary cavity FTMW detection and double resonance. AMDOR measurements provide a unique ``barcode'' for each compound from which rotational constants can be extracted. Results obtained on the characterization of individual compounds and mixtures will be described.

  7. Microstructural characterization of weld joints of 9Cr reduced activation ferritic martensitic steel fabricated by different joining methods

    SciTech Connect

    Thomas Paul, V.; Saroja, S.; Albert, S.K.; Jayakumar, T.; Rajendra Kumar, E.

    2014-10-15

    This paper presents a detailed electron microscopy study on the microstructure of various regions of weldment fabricated by three welding methods namely tungsten inert gas welding, electron beam welding and laser beam welding in an indigenously developed 9Cr reduced activation ferritic/martensitic steel. Electron back scatter diffraction studies showed a random micro-texture in all the three welds. Microstructural changes during thermal exposures were studied and corroborated with hardness and optimized conditions for the post weld heat treatment have been identified for this steel. Hollomon–Jaffe parameter has been used to estimate the extent of tempering. The activation energy for the tempering process has been evaluated and found to be corresponding to interstitial diffusion of carbon in ferrite matrix. The type and microchemistry of secondary phases in different regions of the weldment have been identified by analytical transmission electron microscopy. - Highlights: • Comparison of microstructural parameters in TIG, electron beam and laser welds of RAFM steel • EBSD studies to illustrate the absence of preferred orientation and identification of prior austenite grain size using phase identification map • Optimization of PWHT conditions for indigenous RAFM steel • Study of kinetics of tempering and estimation of apparent activation energy of the process.

  8. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    NASA Astrophysics Data System (ADS)

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-03-01

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 105 w/cm2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  9. Microscopic characterization of collagen modifications induced by low-temperature diode-laser welding of corneal tissue.

    PubMed

    Matteini, Paolo; Rossi, Francesca; Menabuoni, Luca; Pini, Roberto

    2007-08-01

    Laser welding of corneal tissue that employs diode lasers (810 nm) at low power densities (12-20 W/cm(2)) in association with Indocyanine Green staining of the wound is a technique proposed as an alternative to conventional suturing procedures. The aim of this study is to evaluate, by means of light (LM) and transmission electron microscopy (TEM) analyses, the structural modifications induced in laser-welded corneal stroma. Experiments were carried out in 20 freshly enucleated pig eyes. A 3.5 mm in length full-thickness cut was produced in the cornea, and was then closed by laser welding. Birefringence modifications in samples stained with picrosirius red dye were analyzed by polarized LM to assess heat damage. TEM analysis was performed on ultra-thin slices, contrasted with uranyl acetate and lead citrate, in order to assess organization and size of type I collagen fibrils after laser welding. LM evidenced bridges of collagen bundles between the wound edges, with a loss of regular lamellar organization at the welded site. Polarized LM indicated that birefringence properties were mostly preserved after laser treatment. TEM examinations revealed the presence of quasi-ordered groups of fibrils across the wound edges preserving their interfibrillar spacing. These fibrils appeared morphologically comparable to those in the control tissue, indicating that type I collagen was not denatured during the diode laser corneal welding. The preservation of substantially intact, undenatured collagen fibrils in laser-welded corneal wounds supported the thermodynamic studies that we carried out recently, which indicated temperatures below 66 degrees C at the weld site under laser irradiation. This observation enabled us to hypothesize that the mechanism, proposed in the literature, of unwinding of collagen triple helixes followed by fibrils "interdigitation" is not likely to occur in the welding process that we set up for the corneal suturing.

  10. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    SciTech Connect

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-03-11

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 10{sup 5} w/cm{sup 2} found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  11. Microstructure characterization and charpy toughness of P91 weldment for as-welded, post-weld heat treatment and normalizing & tempering heat treatment

    NASA Astrophysics Data System (ADS)

    Pandey, Chandan; Mahapatra, M. M.; Kumar, Pradeep; Giri, A.

    2017-09-01

    The effect of weld groove design and heat treatment on microstructure evolution and Charpy toughness of P91 pipe weldments was studied. The P91 pipe weldments were subjected to subcritical post weld heat treatment (760 °C-2 h) and normalizing/tempering conditions (normalized-1040 °C/40 min, air cooled; tempered 760 °C/2 h, air cooled) were employed. The influence of subsequent PWHT and N&T treatment on the microstructure of various zone of P91 pipe weldments were also investigated. The present investigation also described the effect of PWHT and N&T treatment on hardness, grain size, precipitate size, inter-particle spacing and fraction area of precipitates present in each zone of P91 pipe weldments. The result indicated great impact of heat treatment on the Charpy toughness and microstructure evolution of P91 weldments. The N&T treatment was found to be more effective heat treatment compared to subsequent PWHT. Charpy toughness value was found to be higher for narrow-groove design as compared to conventional V-groove design.

  12. Versatile Friction Stir Welding/Friction Plug Welding System

    NASA Technical Reports Server (NTRS)

    Carter, Robert

    2006-01-01

    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  13. Plasma arc welding weld imaging

    NASA Technical Reports Server (NTRS)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has a transparent shield cup disposed about the constricting nozzle, the cup including a small outwardly extending polished lip. A guide tube extends externally of the torch and has a free end adjacent to the lip. First and second optical fiber bundle assemblies are supported within the guide tube. Light from a strobe light is transmitted along one of the assemblies to the free end and through the lip onto the weld site. A lens is positioned in the guide tube adjacent to the second assembly and focuses images of the weld site onto the end of the fiber bundle of the second assembly and these images are transmitted along the second assembly to a video camera so that the weld site may be viewed continuously for monitoring the welding process.

  14. The flash-butt welding of aluminium alloys

    NASA Astrophysics Data System (ADS)

    Kuchuk-Iatsenko, S. I.; Cherednichok, V. T.; Semenov, L. A.

    Flash-butt welding (FBW) of high-strength aerospace Al alloys is conducted without gaseous-medium shielding and has undergone substantial development in the direction of automated operations. FBW yields virtually no pores, discontinuities, or cracks, and is therefore ideal for gas-impermeable joints. The dimensional accuracies achievable by FBW are a function of weld are inner stresses that are a full order of magnitude smaller than those of arc-welding methods. NDI methods can be incorporated into an automated FBW apparatus for direct inspection of welds.

  15. Welded tuff porosity characterization using mercury intrusion, nitrogen and ethylene glycol monoethyl ether sorption and epifluorescence microscopy

    USGS Publications Warehouse

    Reddy, M.M.; Claassen, H.C.; Rutherford, D.W.; Chiou, C.T.

    1994-01-01

    Porosity of welded tuff from Snowshoe Mountain, Colorado, was characterized by mercury intrusion porosimetry (MIP), nitrogen sorption porosimetry, ethylene glycol monoethyl ether (EGME) gas phase sorption and epifluorescence optical microscopy. Crushed tuff of two particle-size fractions (1-0.3 mm and less than 0.212 mm), sawed sections of whole rock and crushed tuff that had been reacted with 0.1 N hydrochloric acid were examined. Average MIP pore diameter values were in the range of 0.01-0.02??m. Intrusion volume was greatest for tuff reacted with 0.1 N hydrochloric acid and least for sawed tuff. Cut rock had the smallest porosity (4.72%) and crushed tuff reacted in hydrochloric acid had the largest porosity (6.56%). Mean pore diameters from nitrogen sorption measurements were 0.0075-0.0187 ??m. Nitrogen adsorption pore volumes (from 0.005 to 0.013 cm3/g) and porosity values (from 1.34 to 3.21%) were less than the corresponding values obtained by MIP. More than half of the total tuff pore volume was associated with pore diameters < 0.05??m. Vapor sorption of EGME demonstrated that tuff pores contain a clay-like material. Epifluorescence microscopy indicated that connected porosity is heterogeneously distributed within the tuff matix; mineral grains had little porosity. Tuff porosity may have important consequences for contaminant disposal in this host rock. ?? 1994.

  16. Robotic Vision for Welding

    NASA Technical Reports Server (NTRS)

    Richardson, R. W.

    1986-01-01

    Vision system for robotic welder looks at weld along axis of welding electrode. Gives robot view of most of weld area, including yet-unwelded joint, weld pool, and completed weld bead. Protected within welding-torch body, lens and fiber bundle give robot closeup view of weld in progress. Relayed to video camera on robot manipulator frame, weld image provides data for automatic control of robot motion and welding parameters.

  17. Welding III.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding III, an advanced course in arc welding offered at the Community College of Allegheny County to provide students with the proficiency necessary for industrial certification. The course objectives, which are outlined first, specify that students will…

  18. Welding Curriculum.

    ERIC Educational Resources Information Center

    EASTCONN Regional Educational Services Center, North Windham, CT.

    The purpose of this welding program is to provide students with skills and techniques to become employed as advanced apprentice welders. The welding program manual includes the following sections: (1) course description; (2) general objectives; (3) competencies; (4) curriculum outline for 13 areas; (5) 13 references; and (6) student progress…

  19. Welding Curriculum.

    ERIC Educational Resources Information Center

    EASTCONN Regional Educational Services Center, North Windham, CT.

    The purpose of this welding program is to provide students with skills and techniques to become employed as advanced apprentice welders. The welding program manual includes the following sections: (1) course description; (2) general objectives; (3) competencies; (4) curriculum outline for 13 areas; (5) 13 references; and (6) student progress…

  20. Welding III.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding III, an advanced course in arc welding offered at the Community College of Allegheny County to provide students with the proficiency necessary for industrial certification. The course objectives, which are outlined first, specify that students will…

  1. Characterization of the thrombin generation potential of leukemic and solid tumor cells by calibrated automated thrombography

    PubMed Central

    Marchetti, Marina; Diani, Erika; ten Cate, Hugo; Falanga, Anna

    2012-01-01

    Background Thrombin, the final enzyme of blood coagulation, is a multifunctional serine protease also involved in the progression of cancer. Tumor cells may activate blood coagulation proteases through the expression of procoagulant activities. However, specific information about the thrombin generation potential of malignant tissues is lacking. In this study we applied a single global coagulation test, the calibrated automated thrombogram assay, to characterize the specific procoagulant phenotypes of different tumor cells. Design and Methods Malignant hematologic cells (i.e. NB4, HEL, and K562) or solid tumor cells (i.e. MCF-7 breast cancer and H69 small cell lung cells) were selected for the study. The calibrated automated thrombo-gram assay was performed in normal plasma and in plasma samples selectively deficient in factor VII, XII, IX or X, in the absence or presence of a specific anti-tissue factor antibody. Furthermore, cell tissue factor levels were characterized by measuring antigen, activity and mRNA expression. Results In normal plasma, NB4 induced the highest thrombin generation, followed by MCF-7, H69, HEL, and K562 cells. The anti-tissue factor antibody, as well as deficiencies of factors VII, IX and XII affected the thrombin generation potential of malignant cells to different degrees, allowing differentiation of the two different pathways of blood clotting activation – by tissue factor or contact activation. The thrombin generation capacity of NB4 and MCF-7 cells was tissue factor-dependent, as it was highly sensitive to inhibition by anti-tissue factor antibody and factor VII deficiency, while the thrombin generation capacity of H69, HEL and K562 was contact activation-dependent, as no thrombin was generated by these cells in factor XII-deficient plasma. Conclusions This study demonstrates that the calibrated automated thrombogram assay is capable of quantifying, characterizing, and comparing the thrombin generation capacity of different tumor

  2. Robotic and automatic welding development at the Marshall Space Flight Center

    NASA Technical Reports Server (NTRS)

    Jones, C. S.; Jackson, M. E.; Flanigan, L. A.

    1988-01-01

    Welding automation is the key to two major development programs to improve quality and reduce the cost of manufacturing space hardware currently undertaken by the Materials and Processes Laboratory of the NASA Marshall Space Flight Center. Variable polarity plasma arc welding has demonstrated its effectiveness on class 1 aluminum welding in external tank production. More than three miles of welds were completed without an internal defect. Much of this success can be credited to automation developments which stabilize the process. Robotic manipulation technology is under development for automation of welds on the Space Shuttle's main engines utilizing pathfinder systems in development of tooling and sensors for the production applications. The overall approach to welding automation development undertaken is outlined. Advanced sensors and control systems methodologies are described that combine to make aerospace quality welds with a minimum of dependence on operator skill.

  3. High throughput protein characterization by automated reverse-phase chromatography/electrospray tandem mass spectrometry.

    PubMed Central

    Ducret, A.; Van Oostveen, I.; Eng, J. K.; Yates, J. R.; Aebersold, R.

    1998-01-01

    We describe an integrated workstation for the automated, high-throughput, and conclusive identification of proteins by reverse-phase chromatography electrospray ionization tandem mass spectrometry. The instrumentation consists of a refrigerated autosampler, a submicrobore reverse-phase liquid chromatograph, and an electrospray triple quadrupole mass spectrometer. For protein identification, enzymatic digests of either homogeneous polypeptides or simple protein mixtures were generated and loaded into the autosampler. Samples were sequentially injected every 32 min. Ions of eluting peptides were automatically selected by the mass spectrometer and subjected to collision-induced dissociation. Following each run, the resulting tandem mass spectra were automatically analyzed by SEQUEST, a program that correlates uninterpreted peptide fragmentation patterns with amino acid sequences contained in databases. Protein identification was established by SEQUEST_SUMMARY a program that combines the SEQUEST scores of peptides originating from the same protein and ranks the cumulative results in a short summary. The workstation's performance was demonstrated by the unattended identification of 90 proteins from the yeast Saccharomyces cerevisiae, which were separated by high-resolution two-dimensional PAGE. The system was found to be very robust and identification was reliably and conclusively established for proteins if quantities exceeding 1-5 pmol were applied to the gel. The level of automation, the throughput, and the reliability of the results suggest that this system will be useful for the many projects that require the characterization of large numbers of proteins. PMID:9541403

  4. Onorbit electron beam welding experiment definition

    NASA Technical Reports Server (NTRS)

    1989-01-01

    The proposed experiment design calls for six panels to be welded, each having unique characteristics selected to yield specific results and information. The experiment is completely automated and the concept necessitated the design of a new, miniaturized, self-contained electron beam (EB) welding system, for which purpose a separate IR and D was funded by the contractor, Martin Marietta Corporation. Since future tasks beyond the proposed experiment might call for astronauts to perform hand-held EB gun repairs or for the gun to be interfaced with a dexterous robot such as the planned flight telerobotic servicer (FTS), the EB gun is designed to be dismountable from the automated system. In the experiment design, two separate, identical sets of weld panels will be welded, one on earth in a vacuum chamber and the other onorbit in the aft cargo bay of an orbiter. Since the main objective of the experiment is to demonstrate that high quality welds can be achieved under onorbit conditions, the welds produced will be subjected to a wide range of discriminating non-destructive Q.C. procedures and destructive physical tests. However, advantage will be taken of the availability of a fairly large quantity of welded material in the two series of welded specimens to widen the circle of investigative talent by providing material to academic and scientific institutions for examination.

  5. Robotic Variable Polarity Plasma Arc (VPPA) Welding

    NASA Technical Reports Server (NTRS)

    Jaffery, Waris S.

    1993-01-01

    The need for automated plasma welding was identified in the early stages of the Space Station Freedom Program (SSFP) because it requires approximately 1.3 miles of welding for assembly. As a result of the Variable Polarity Plasma Arc Welding (VPPAW) process's ability to make virtually defect-free welds in aluminum, it was chosen to fulfill the welding needs. Space Station Freedom will be constructed of 2219 aluminum utilizing the computer controlled VPPAW process. The 'Node Radial Docking Port', with it's saddle shaped weld path, has a constantly changing surface angle over 360 deg of the 282 inch weld. The automated robotic VPPAW process requires eight-axes of motion (six-axes of robot and two-axes of positioner movement). The robot control system is programmed to maintain Torch Center Point (TCP) orientation perpendicular to the part while the part positioner is tilted and rotated to maintain the vertical up orientation as required by the VPPAW process. The combined speed of the robot and the positioner are integrated to maintain a constant speed between the part and the torch. A laser-based vision sensor system has also been integrated to track the seam and map the surface of the profile during welding.

  6. Robotic Variable Polarity Plasma Arc (VPPA) welding

    NASA Astrophysics Data System (ADS)

    Jaffery, Waris S.

    1993-02-01

    The need for automated plasma welding was identified in the early stages of the Space Station Freedom Program (SSFP) because it requires approximately 1.3 miles of welding for assembly. As a result of the Variable Polarity Plasma Arc Welding (VPPAW) process's ability to make virtually defect-free welds in aluminum, it was chosen to fulfill the welding needs. Space Station Freedom will be constructed of 2219 aluminum utilizing the computer controlled VPPAW process. The 'Node Radial Docking Port', with it's saddle shaped weld path, has a constantly changing surface angle over 360 deg of the 282 inch weld. The automated robotic VPPAW process requires eight-axes of motion (six-axes of robot and two-axes of positioner movement). The robot control system is programmed to maintain Torch Center Point (TCP) orientation perpendicular to the part while the part positioner is tilted and rotated to maintain the vertical up orientation as required by the VPPAW process. The combined speed of the robot and the positioner are integrated to maintain a constant speed between the part and the torch. A laser-based vision sensor system has also been integrated to track the seam and map the surface of the profile during welding.

  7. WELDING METHOD

    DOEpatents

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

    1959-09-29

    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  8. Automated synthesis of arabinoxylan-oligosaccharides enables characterization of antibodies that recognize plant cell wall glycans.

    PubMed

    Schmidt, Deborah; Schuhmacher, Frank; Geissner, Andreas; Seeberger, Peter H; Pfrengle, Fabian

    2015-04-07

    Monoclonal antibodies that recognize plant cell wall glycans are used for high-resolution imaging, providing important information about the structure and function of cell wall polysaccharides. To characterize the binding epitopes of these powerful molecular probes a library of eleven plant arabinoxylan oligosaccharides was produced by automated solid-phase synthesis. Modular assembly of oligoarabinoxylans from few building blocks was enabled by adding (2-naphthyl)methyl (Nap) to the toolbox of orthogonal protecting groups for solid-phase synthesis. Conjugation-ready oligosaccharides were obtained and the binding specificities of xylan-directed antibodies were determined on microarrays. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Automated fiber tracking and tissue characterization of the anterior cruciate ligament with optical coherence tomography

    NASA Astrophysics Data System (ADS)

    Balasubramanian, Priya S.; Guo, Jiaqi; Yao, Xinwen; Qu, Dovina; Lu, Helen H.; Hendon, Christine P.

    2017-02-01

    The directionality of collagen fibers across the anterior cruciate ligament (ACL) as well as the insertion of this key ligament into bone are important for understanding the mechanical integrity and functionality of this complex tissue. Quantitative analysis of three-dimensional fiber directionality is of particular interest due to the physiological, mechanical, and biological heterogeneity inherent across the ACL-to-bone junction, the behavior of the ligament under mechanical stress, and the usefulness of this information in designing tissue engineered grafts. We have developed an algorithm to characterize Optical Coherence Tomography (OCT) image volumes of the ACL. We present an automated algorithm for measuring ligamentous fiber angles, and extracting attenuation and backscattering coefficients of ligament, interface, and bone regions within mature and immature bovine ACL insertion samples. Future directions include translating this algorithm for real time processing to allow three-dimensional volumetric analysis within dynamically moving samples.

  10. Automated detection and characterization of meteoroid from simultaneous optical and radar observations

    NASA Astrophysics Data System (ADS)

    Limonta, L.; Sugar, G.

    2015-12-01

    Many uncertainties remain to be determined in meteoroid science: the distribution of meteor sources as well as each sources' mass flux; the effects of meteoroids on the ionosphere and thermosphere as both depositary of heavy metals and modifiers of the plasma background; and a correct characterization of their ablation process. These uncertainties strongly depend on the meteoroids' composition and consequentially on their mass. Classical mass computation techniques relies on single instrument observations, mainly optical and radar data, which give high error bounds on the mass estimate due to the use of luminous efficiency τ (for optical) and ionization probability β (for radar) parameters. In the following talk we will show the results from our experiments at the poker flat facility and highlight the benefits of using multiple data collection instruments. We will present an automated technique for detection of meteoroids in the acquired data and use it to cross calibrate τ and β and thus better infer meteorids' mass and bound their error.

  11. Software for automated testing and characterization of CCDs for Large Synoptic Survey Telescope (LSST)

    NASA Astrophysics Data System (ADS)

    Prouza, Michael; Kubánek, Petr; O'Connor, Paul; Kotov, Ivan; Frank, James; Antilogus, Pierre

    2010-07-01

    We present the latest modifications of the open source observatory control software package RTS2. New features were developed specifically for the automated testing of CCD chips for the mosaic camera of the Large Synoptic Survey Telescope. Currently, the system is in operation at Brookhaven National Laboratory in Upton, USA and at Laboratoire de Physique Nucĺeaire et des Hautes ´Energies in Paris, France. RTS2 software is currently used to characterize the sensors from various vendors and will be used first for selection and then for testing of production CCD sensors. With our system we are able to automatically obtain a series of images for analysis. Data is used to study many aspects of sensor characteristics, including wavelength dependence of quantum efficiency, the dark current, and the linearity of the CCD response as a function of back-bias voltage and temperature. We also can measure a point spread function over the whole surface of the CCD sensors.

  12. Effect of residual stress relaxation by means of local rapid induction heating on stress corrosion cracking behavior and electrochemical characterization of welded Ti-6Al-4V alloy under slow strain rate test

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Tang, Shawei; Liu, Guangyi; Sun, Yue; Hu, Jin

    2017-05-01

    In this study, a welded Ti-6Al-4V alloy was treated by means of local rapid induction heating in order to relax the residual stress existed in the weldment. The welded samples were heat treated at the different temperatures. The stress corrosion cracking behavior and electrochemical characterization of the as-welded samples before and after the post weld heat treatment as a function of residual stress were investigated. Electrochemical impedance spectroscopy measurements of the samples under slow strain rate test were performed in a LiCl-methanol solution. The results demonstrated that the residual stress in the as-welded sample was dramatically reduced after the post weld heat treatment, and the residual stress decreased with the increase in the heat treatment temperature. The stress corrosion cracking susceptibility and electrochemical activity of the as-welded sample were significantly reduced after the heat treatment due to the relaxation of the residual stress, which gradually decreased with the decreasing value of the residual stress distributed in the heat treated samples.

  13. Effect of friction stir welding parameters on defect formation

    NASA Astrophysics Data System (ADS)

    Tarasov, S. Yu.; Rubtsov, V. E.; Eliseev, A. A.; Kolubaev, E. A.; Filippov, A. V.; Ivanov, A. N.

    2015-10-01

    Friction stir welding is a perspective method for manufacturing automotive parts, aviation and space technology. One of the major problems is the formation of welding defects and weld around the welding zone. The formation of defect is the main reason failure of the joint. A possible way to obtain defect-free welded joints is the selection of the correct welding parameters. Experimental results describing the effect of friction stir welding process parameters on the defects of welded joints on aluminum alloy AMg5M have been shown. The weld joint defects have been characterized using the non-destructive radioscopic and ultrasound phase array methods. It was shown how the type and size of defects determine the welded joint strength.

  14. Automated segmentation and characterization of esophageal wall in vivo by tethered capsule optical coherence tomography endomicroscopy.

    PubMed

    Ughi, Giovanni J; Gora, Michalina J; Swager, Anne-Fré; Soomro, Amna; Grant, Catriona; Tiernan, Aubrey; Rosenberg, Mireille; Sauk, Jenny S; Nishioka, Norman S; Tearney, Guillermo J

    2016-02-01

    Optical coherence tomography (OCT) is an optical diagnostic modality that can acquire cross-sectional images of the microscopic structure of the esophagus, including Barrett's esophagus (BE) and associated dysplasia. We developed a swallowable tethered capsule OCT endomicroscopy (TCE) device that acquires high-resolution images of entire gastrointestinal (GI) tract luminal organs. This device has a potential to become a screening method that identifies patients with an abnormal esophagus that should be further referred for upper endoscopy. Currently, the characterization of the OCT-TCE esophageal wall data set is performed manually, which is time-consuming and inefficient. Additionally, since the capsule optics optimally focus light approximately 500 µm outside the capsule wall and the best quality images are obtained when the tissue is in full contact with the capsule, it is crucial to provide feedback for the operator about tissue contact during the imaging procedure. In this study, we developed a fully automated algorithm for the segmentation of in vivo OCT-TCE data sets and characterization of the esophageal wall. The algorithm provides a two-dimensional representation of both the contact map from the data collected in human clinical studies as well as a tissue map depicting areas of BE with or without dysplasia. Results suggest that these techniques can potentially improve the current TCE data acquisition procedure and provide an efficient characterization of the diseased esophageal wall.

  15. Laser beam welding of thermoplastics

    NASA Astrophysics Data System (ADS)

    Russek, Ulrich A.; Palmen, A.; Staub, H.; Poehler, J.; Wenzlau, C.; Otto, G.; Poggel, M.; Koeppe, A.; Kind, H.

    2003-07-01

    Current product development showing an ever shrinking physical volume is asking for new, reliable joining technologies. Laser beam technologies conceal innovative solutions to overcome limitations of conventional joining technologies. Laser beam welding of thermoplastics offers several process technical advantages. The joining energy is fed contact-less into the joining area, avoiding mechanical stress and thermal load to the joining partners. The energy is supplied spatially (seam width on the order of 100 μm) and timely (interaction time on the order of ms) very well defined. Different process strategies are possible leading to flexibility, product adapted irradiation, short process times and high quality weld seams as well as to high integration abilities and automation potentials. During the joining process no vibration, no thermal stress, no particle release takes place. Therefore, destruction of mechanically and electronically highly sensitive components, such as microelectronics, is avoided. The work place pollution is neglectable compared to other joining technologies, such as gluing (fume) or ultrasonic welding (noise, pieces of fluff). Not only micro-components can be welded in a reproducible way but also macro-components while obtaining a hermetic sealing with good optical appearance. In this publication firstly, an overview concerning process technical basis, aspects and challenges is given. Next, results concerning laser penetration welding of polymers using high power diode lasers are presented, while comparing contour and simultaneous welding by experimental results and the on-line process monitoring.

  16. Effect of Welding Heat Input on the Corrosion Resistance of Carbon Steel Weld Metal

    NASA Astrophysics Data System (ADS)

    Lu, Yongxin; Jing, Hongyang; Han, Yongdian; Xu, Lianyong

    2016-02-01

    The corrosion resistance of carbon steel weld metal with three different microstructures has been systematically evaluated using electrochemical techniques with the simulated produced water containing CO2 at 90 °C. Microstructures include acicular ferrite, polygonal ferrite, and a small amount of pearlite. With welding heat input increasing, weld metal microstructure becomes more uniform. Electrochemical techniques including potentiodynamic polarization curve, linear polarization resistance, and electrochemical impedance spectroscopy were utilized to characterize the corrosion properties on weld joint, indicating that the best corrosion resistance corresponded to the weld metal with a polygonal ferrite microstructure, whereas the weld metal with the acicular ferrite + polygonal ferrite microstructure showed the worst corrosion resistance. The samples with high welding heat input possessed better corrosion resistance. Results were discussed in terms of crystal plane orientation, grain size, and grain boundary type found in each weld metal by electron backscatter diffraction test.

  17. Tracking and inspection for laser welding

    NASA Astrophysics Data System (ADS)

    Boillot, Jean-Paul; Uota, Koichi; Berthiaume, Etienne; Noruk, Jeffrey

    2003-03-01

    High precision, high productivity and high quality are the three absolute requirements in today's laser welding production. Automated laser welding places extreme demands on tool position accuracy. Accurate real-time tracking and inspection systems for laser materials processing make use of high-performance laser sensors. The reliability of the monitored signal can be significantly increased by using high resolution, digital CMOS sensors and high speed real-time image processing technologies. This paper presents the latest developments in high-performance optical joint tracking systems and optical inspection systems based on these technologies. Optical joint tracking systems allow for precise control of part fit-up, machine self-alignment, and adaptive process control; optical inspection systems allow for automated in-line verification, insuring laser welds meet quality standards and customer's specification. Geometric features of welds can be precisely measured and compared to allowable tolerances while undesirable attributes like surface porosities and external defects can be accurately detected.

  18. Inspection of thick welded joints using laser-ultrasonic SAFT.

    PubMed

    Lévesque, D; Asaumi, Y; Lord, M; Bescond, C; Hatanaka, H; Tagami, M; Monchalin, J-P

    2016-07-01

    The detection of defects in thick butt joints in the early phase of multi-pass arc welding would be very valuable to reduce cost and time in the necessity of reworking. As a non-contact method, the laser-ultrasonic technique (LUT) has the potential for the automated inspection of welds, ultimately online during manufacturing. In this study, testing has been carried out using LUT combined with the synthetic aperture focusing technique (SAFT) on 25 and 50mm thick butt welded joints of steel both completed and partially welded. EDM slits of 2 or 3mm height were inserted at different depths in the multi-pass welding process to simulate a lack of fusion. Line scans transverse to the weld are performed with the generation and detection laser spots superimposed directly on the surface of the weld bead. A CCD line camera is used to simultaneously acquire the surface profile for correction in the SAFT processing. All artificial defects but also real defects are visualized in the investigated thick butt weld specimens, either completed or partially welded after a given number of passes. The results obtained clearly show the potential of using the LUT with SAFT for the automated inspection of arc welds or hybrid laser-arc welds during manufacturing. Crown Copyright © 2016. Published by Elsevier B.V. All rights reserved.

  19. Apparatus for the concurrent ultrasonic inspection of partially completed welds

    DOEpatents

    Johnson, John A.

    2000-01-01

    An apparatus for the concurrent nondestructive evaluation of partially completed welds is described and which is used in combination with an automated welder and which includes an ultrasonic signal generator mounted on the welder and which generates an ultrasonic signal which is directed toward one side of the partially completed welds; an ultrasonic signal receiver mounted on the automated welder for detecting ultrasonic signals which are transmitted by the ultrasonic signal generator and which are reflected or diffracted from one side of the partially completed weld or which passes through a given region of the partially completed weld; and an analysis assembly coupled with the ultrasonic signal receiver and which processes the ultrasonic signals received by the ultrasonic signal receiver to identify welding flaws in the partially completed weld.

  20. Syllabus in Trade Welding.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  1. Sensor control of robot arc welding

    NASA Technical Reports Server (NTRS)

    Sias, F. R., Jr.

    1985-01-01

    A basic problem in the application of robots for welding which is how to guide a torch along a weld seam using sensory information was studied. Improvement of the quality and consistency of certain Gas Tungsten Arc welds on the Space Shuttle Main Engine (SSME) that are too complex geometrically for conventional automation and therefore are done by hand was examined. The particular problems associated with space shuttle main egnine (SSME) manufacturing and weld-seam tracking with an emphasis on computer vision methods were analyzed. Special interface software for the MINC computr are developed which will allow it to be used both as a test system to check out the robot interface software and later as a development tool for further investigation of sensory systems to be incorporated in welding procedures.

  2. Automation and heat transfer characterization of immersion mode spectroscopy for analysis of ice nucleating particles

    NASA Astrophysics Data System (ADS)

    Beall, Charlotte M.; Stokes, M. Dale; Hill, Thomas C.; DeMott, Paul J.; DeWald, Jesse T.; Prather, Kimberly A.

    2017-07-01

    Ice nucleating particles (INPs) influence cloud properties and can affect the overall precipitation efficiency. Developing a parameterization of INPs in global climate models has proven challenging. More INP measurements - including studies of their spatial distribution, sources and sinks, and fundamental freezing mechanisms - must be conducted in order to further improve INP parameterizations. In this paper, an immersion mode INP measurement technique is modified and automated using a software-controlled, real-time image stream designed to leverage optical changes of water droplets to detect freezing events. For the first time, heat transfer properties of the INP measurement technique are characterized using a finite-element-analysis-based heat transfer simulation to improve accuracy of INP freezing temperature measurement. The heat transfer simulation is proposed as a tool that could be used to explain the sources of bias in temperature measurements in INP measurement techniques and ultimately explain the observed discrepancies in measured INP freezing temperatures between different instruments. The simulation results show that a difference of +8.4 °C between the well base temperature and the headspace gas results in an up to 0.6 °C stratification of the aliquot, whereas a difference of +4.2 °C or less results in a thermally homogenous water volume within the error of the thermal probe, ±0.2 °C. The results also show that there is a strong temperature gradient in the immediate vicinity of the aliquot, such that without careful placement of temperature probes, or characterization of heat transfer properties of the water and cooling environment, INP measurements can be biased toward colder temperatures. Based on a modified immersion mode technique, the Automated Ice Spectrometer (AIS), measurements of the standard test dust illite NX are reported and compared against six other immersion mode droplet assay techniques featured in Hiranuma et al. (2015) that used

  3. Quantitative Characterization of Cell Behaviors through Cell Cycle Progression via Automated Cell Tracking

    PubMed Central

    Wang, Yuliang; Jeong, Younkoo; Jhiang, Sissy M.; Yu, Lianbo; Menq, Chia-Hsiang

    2014-01-01

    Cell behaviors are reflections of intracellular tension dynamics and play important roles in many cellular processes. In this study, temporal variations in cell geometry and cell motion through cell cycle progression were quantitatively characterized via automated cell tracking for MCF-10A non-transformed breast cells, MCF-7 non-invasive breast cancer cells, and MDA-MB-231 highly metastatic breast cancer cells. A new cell segmentation method, which combines the threshold method and our modified edge based active contour method, was applied to optimize cell boundary detection for all cells in the field-of-view. An automated cell-tracking program was implemented to conduct live cell tracking over 40 hours for the three cell lines. The cell boundary and location information was measured and aligned with cell cycle progression with constructed cell lineage trees. Cell behaviors were studied in terms of cell geometry and cell motion. For cell geometry, cell area and cell axis ratio were investigated. For cell motion, instantaneous migration speed, cell motion type, as well as cell motion range were analyzed. We applied a cell-based approach that allows us to examine and compare temporal variations of cell behavior along with cell cycle progression at a single cell level. Cell body geometry along with distribution of peripheral protrusion structures appears to be associated with cell motion features. Migration speed together with motion type and motion ranges are required to distinguish the three cell-lines examined. We found that cells dividing or overlapping vertically are unique features of cell malignancy for both MCF-7 and MDA-MB-231 cells, whereas abrupt changes in cell body geometry and cell motion during mitosis are unique to highly metastatic MDA-MB-231 cells. Taken together, our live cell tracking system serves as an invaluable tool to identify cell behaviors that are unique to malignant and/or highly metastatic breast cancer cells. PMID:24911281

  4. Characterization of Porosity Development in Oxidized Graphite using Automated Image Analysis Techniques

    SciTech Connect

    Contescu, Cristian I; Burchell, Timothy D

    2009-09-01

    This document reports on initial activities at ORNL aimed at quantitative characterization of porosity development in oxidized graphite specimens using automated image analysis (AIA) techniques. A series of cylindrical shape specimens were machined from nuclear-grade graphite (type PCEA, from GrafTech International). The specimens were oxidized in air to various levels of weight loss (between 5 and 20 %) and at three oxidation temperatures (between 600 and 750 oC). The procedure used for specimen preparation and oxidation was based on ASTM D-7542-09. Oxidized specimens were sectioned, resin-mounted and polished for optical microscopy examination. Mosaic pictures of rectangular stripes (25 mm x 0.4 mm) along a diameter of sectioned specimens were recorded. A commercial software (ImagePro) was evaluated for automated analysis of images. Because oxidized zones in graphite are less reflective in visible light than the pristine, unoxidized material, the microstructural changes induced by oxidation can easily be identified and analyzed. Oxidation at low temperatures contributes to development of numerous fine pores (< 100 m2) distributed more or less uniformly over a certain depth (5-6 mm) from the surface of graphite specimens, while causing no apparent external damage to the specimens. In contrast, oxidation at high temperatures causes dimensional changes and substantial surface damage within a narrow band (< 1 mm) near the exposed graphite surface, but leaves the interior of specimens with little or no changes in the pore structure. Based on these results it appears that weakening and degradation of mechanical properties of graphite materials produced by uniform oxidation at low temperatures is related to the massive development of fine pores in the oxidized zone. It was demonstrated that optical microscopy enhanced by AIA techniques allows accurate determination of oxidant penetration depth and of distribution of porosity in oxidized graphite materials.

  5. Wonder Weld

    SciTech Connect

    2012-01-01

    Engineers at the U.S. Department of Energy's Princeton Plasma Physics Laboratory are using the process shown here to create a super-strong weld for the upgrade of a key component of the Lab's experimental nuclear fusion reactor.

  6. SME@XSEDE: An automated spectral synthesis tool for stellar characterization

    NASA Astrophysics Data System (ADS)

    Hebb, Leslie; Cargile, Phillip

    2015-01-01

    Over the last decade, large scale discovery surveys like Kepler have produced vast catalogs of newly discovered extrasolar planetary systems. Most of these systems require stellar characterization of the host stars in order to derive the host star masses and completely solve for the planetary properties. Currently, there is no widely accepted and standardized method to determine fundamental parameters from stellar spectra. Here, we present a new approach to automating stellar characterization of large datasets of high resolution spectra. Our software, called SME@XSEDE, is based on one of the most widely used spectral synthesis algorithms, Spectroscopy Made Easy (SME), originally described in Valenti and Piskanov (1996). Like SME, SME@XSEDE compares an observed spectrum to synthetic model spectra derived through radiative transfer calculations for a range of stellar parameters in order to find the global stellar properties (temperature, gravity, metallicity, vsini, and individual abundances) that result in a synthetic spectrum that best matches an observed spectrum. We use the XSEDE super computer cluster to run many sets of initial guesses of stellar parameters to determine robust SME-based solutions without extensive, hands-on work. In this paper, we describe our software in detail and compare results derived from the application of SME@XSEDE to several well-studied datasets of stellar parameters including Valenti and Fischer 2005, Torres et al. 2012, and Huber et al 2013.

  7. Current issues and problems in welding science.

    PubMed

    David, S A; Debroy, T

    1992-07-24

    Losses of life and property due to catastrophic failure of structures are often traced to defective welds. However, major advances have taken place in welding science and technology in the last few decades. With the development of new methodologies at the crossroad of basic and applied sciences, the promise of science-based tailoring of composition, structure, and properties of the weldments may be fulfilled. This will require resolution of several contemporary issues and problems concerning the structure and properties of the weldments as well as intelligent control and automation of the welding processes.

  8. Current issues and problems in welding science

    SciTech Connect

    David, S.A.; DebRoy, T. )

    1992-07-24

    Losses of life and property due to catastrophic failure of structures are often traced to defective welds. However, major advances have taken place in welding science and technology in the last few decades. With the development of new methodologies at the crossroad of basic and applied sciences, the promise of science-based tailoring of composition, structure, and properties of the weldments may be fulfilled. This well require resolution of several contemporary issues and problems concerning the structure and properties of the weldments as well as intelligent control and automation of the welding processes.

  9. Residual stress characterization of steel TIG welds by neutron diffraction and by residual magnetic stray field mappings

    NASA Astrophysics Data System (ADS)

    Stegemann, Robert; Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas; Wimpory, Robert; Boin, Mirko; Kreutzbruck, Marc

    2017-03-01

    The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth.

  10. Welding method combining laser welding and MIG welding

    SciTech Connect

    Hamasaki, M.

    1985-03-26

    Welding of deep penetration is obtained in a sustrate by a method which comprises first melting the joint portion of the substrates by MIG welding and then focusing a laser beam in the bottom surface of a crater formed in consequence of the MIG welding thereby effecting laser welding of the crater.

  11. Thermal modeling and adaptive control of scan welding

    SciTech Connect

    Doumanidis, C.C.

    1998-11-01

    This article introduces scan welding as a redesign of classical joining methods, employing automation technology to ensure the overall geometric, material and mechanical integrity of the joint. This is obtained by real-time control of the welding temperature field by a proper dynamic heat input distribution on the weld surface. This distribution is implemented in scan welding by a single torch, sweeping the joint surface by a controlled reciprocating motion, and power adjusted by feedback of infrared temperature measurements in-process. An off-line numerical simulation of the thermal field in scan welding is established, as well as a linearized multivariable model with real-time parameter identification. An adaptive thermal control scheme is thus implemented and validated--both computationally and experimentally on a robotic plasma arc welding (PAW) station. The resulting thermal features related to the generated material structure and properties of the joint are finally analyzed in scan welding tests and simulations.

  12. Enabling high speed friction stir welding of aluminum tailor welded blanks

    NASA Astrophysics Data System (ADS)

    Hovanski, Yuri

    Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding (FSW) has traditionally been applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum FSW components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability using a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

  13. Welded Kimberlite?

    NASA Astrophysics Data System (ADS)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  14. Intelligent wheeled mobile robot for spherical tank welding

    NASA Astrophysics Data System (ADS)

    Wang, Junbo; Sun, Zhenguo; Ji, Meng; Chen, Qiang; Jiang, Lipei; Jiao, Xiangdong; Xue, Long

    2002-02-01

    At present, spherical tank manufacture is still staying at the level of manual welding or semi-automation. In order to improve quality of weld seam and guarantee safe operating of spherical tank, automatic welding equipment is needed urgently. A intelligent wheeled mobile robot equipped with CCD based visual sensor has been developed to acquire better weld quality in this research. Special mechanical structure has been proposed based a wheeled mobile robot body to realize reliably and flexibly absorbing and moving on the surface of spherical tank. A 3-DOF welding manipulator has been fixed on the robot to carry out welding tasks. A CCD sensor has been used to detect weld seam for the trajectory planing of both the mobile robot and the welding torch, control strategy for nonholonomic system with redundant DOF has been put forward to realize the accurate tracing of weld torch, an intelligent controller has been designed. In this paper, mechanical structure of robot, principle of CCD sensor, tracing model for robot and welding torch, and intelligent controller have been presented in details respectively. Experiments show that this robot can fulfill all-position welding tasks freely on the surface of tank with high weld torch tracing accuracy(up to +/- 0.5mm).

  15. Performance prediction of mechanical excavators from linear cutter tests on Yucca Mountain welded tuffs; Yucca Mountain Site Characterization Project

    SciTech Connect

    Gertsch, R.; Ozdemir, L.

    1992-09-01

    The performances of mechanical excavators are predicted for excavations in welded tuff. Emphasis is given to tunnel boring machine evaluations based on linear cutting machine test data obtained on samples of Topopah Spring welded tuff. The tests involve measurement of forces as cutters are applied to the rock surface at certain spacing and penetrations. Two disc and two point-attack cutters representing currently available technology are thus evaluated. The performance predictions based on these direct experimental measurements are believed to be more accurate than any previous values for mechanical excavation of welded tuff. The calculations of performance are predicated on minimizing the amount of energy required to excavate the welded tuff. Specific energy decreases with increasing spacing and penetration, and reaches its lowest at the widest spacing and deepest penetration used in this test program. Using the force, spacing, and penetration data from this experimental program, the thrust, torque, power, and rate of penetration are calculated for several types of mechanical excavators. The results of this study show that the candidate excavators will require higher torque and power than heretofore estimated.

  16. Thermo-Mechanical Characterization of Friction Stir Spot Welded AA7050 Sheets by Means of Experimental and FEM Analyses

    PubMed Central

    D’Urso, Gianluca; Giardini, Claudio

    2016-01-01

    The present study was carried out to evaluate how the friction stir spot welding (FSSW) process parameters affect the temperature distribution in the welding region, the welding forces and the mechanical properties of the joints. The experimental study was performed by means of a CNC machine tool obtaining FSSW lap joints on AA7050 aluminum alloy plates. Three thermocouples were inserted into the samples to measure the temperatures at different distance from the joint axis during the whole FSSW process. Experiments was repeated varying the process parameters, namely rotational speed, axial feed rate and plunging depth. Axial welding forces were measured during the tests using a piezoelectric load cell, while the mechanical properties of the joints were evaluated by executing shear tests on the specimens. The correlation found between process parameters and joints properties, allowed to identify the best technological window. The data collected during the experiments were used to validate a simulation model of the FSSW process, too. The model was set up using a 2D approach for the simulation of a 3D problem, in order to guarantee a very simple and practical solution for achieving results in a very short time. A specific external routine for the calculation of the thermal energy due to friction acting between pin and sheet was developed. An index for the prediction of the joint mechanical properties using the FEM simulations was finally presented and validated. PMID:28773810

  17. Development of sensor augmented robotic weld systems for aerospace propulsion system fabrication

    NASA Technical Reports Server (NTRS)

    Jones, C. S.; Gangl, K. J.

    1986-01-01

    In order to meet stringent performance goals for power and reuseability, the Space Shuttle Main Engine was designed with many complex, difficult welded joints that provide maximum strength and minimum weight. To this end, the SSME requires 370 meters of welded joints. Automation of some welds has improved welding productivity significantly over manual welding. Application has previously been limited by accessibility constraints, requirements for complex process control, low production volumes, high part variability, and stringent quality requirements. Development of robots for welding in this application requires that a unique set of constraints be addressed. This paper shows how robotic welding can enhance production of aerospace components by addressing their specific requirements. A development program at the Marshall Space Flight Center combining industrial robots with state-of-the-art sensor systems and computer simulation is providing technology for the automation of welds in Space Shuttle Main Engine production.

  18. Development of sensor augmented robotic weld systems for aerospace propulsion system fabrication

    NASA Technical Reports Server (NTRS)

    Jones, C. S.; Gangl, K. J.

    1986-01-01

    In order to meet stringent performance goals for power and reuseability, the Space Shuttle Main Engine was designed with many complex, difficult welded joints that provide maximum strength and minimum weight. To this end, the SSME requires 370 meters of welded joints. Automation of some welds has improved welding productivity significantly over manual welding. Application has previously been limited by accessibility constraints, requirements for complex process control, low production volumes, high part variability, and stringent quality requirements. Development of robots for welding in this application requires that a unique set of constraints be addressed. This paper shows how robotic welding can enhance production of aerospace components by addressing their specific requirements. A development program at the Marshall Space Flight Center combining industrial robots with state-of-the-art sensor systems and computer simulation is providing technology for the automation of welds in Space Shuttle Main Engine production.

  19. Chemical composition variations in shielded metal arc welds

    SciTech Connect

    Bracarense, A.Q.; Liu, S. . Center for Welding and Joining Research)

    1993-12-01

    The use of shielded metal arc (SMA) welding can result in chemical composition variations along the weld length. Manganese and silicon, commonly found in low-carbon steel welds, change in composition with weld position. This research was performed to better characterize the composition variations observed in structural steel welds and to understand the controlling factors that determine the extent of these composition changes. Single bead-on-plate and multipass welds were performed and analyzed. Manganese, silicon, and oxygen contents showed significant variation along the weld length. To determine the cause of such composition variations, additional experiments were carried out with the welding arc established between the electrode and a water-cooled copper pipe. The individual metal droplets were collected in water and processed using standard particulate materials processing techniques to remove the slag covering. The droplet size distribution was determined and related to the composition variation and position along the weld length.

  20. FSW of Aluminum Tailor Welded Blanks across Machine Platforms

    SciTech Connect

    Hovanski, Yuri; Upadhyay, Piyush; Carlson, Blair; Szymanski, Robert; Luzanski, Tom; Marshall, Dustin

    2015-02-16

    Development and characterization of friction stir welded aluminum tailor welded blanks was successfully carried out on three separate machine platforms. Each was a commercially available, gantry style, multi-axis machine designed specifically for friction stir welding. Weld parameters were developed to support high volume production of dissimilar thickness aluminum tailor welded blanks at speeds of 3 m/min and greater. Parameters originally developed on an ultra-high stiffness servo driven machine where first transferred to a high stiffness servo-hydraulic friction stir welding machine, and subsequently transferred to a purpose built machine designed to accommodate thin sheet aluminum welding. The inherent beam stiffness, bearing compliance, and control system for each machine were distinctly unique, which posed specific challenges in transferring welding parameters across machine platforms. This work documents the challenges imposed by successfully transferring weld parameters from machine to machine, produced from different manufacturers and with unique control systems and interfaces.

  1. Detailed Microstructural Characterization and Restoration Mechanisms of Duplex and Superduplex Stainless Steel Friction-Stir-Welded Joints

    NASA Astrophysics Data System (ADS)

    Santos, T. F. A.; Torres, E. A.; Lippold, J. C.; Ramirez, A. J.

    2016-12-01

    Duplex stainless steels are successfully used in a wide variety of applications in areas such as the food industry, petrochemical installations, and sea water desalination plants, where high corrosion resistance and high mechanical strength are required. However, during fusion welding operations, there can be changes to the favorable microstructure of these materials that compromise their performance. Friction stir welding with a non-consumable pin enables welded joints to be obtained in the solid state, which avoids typical problems associated with solidification of the molten pool, such as segregation of alloying elements and the formation of solidification and liquefaction cracks. In the case of superduplex stainless steels, use of the technique can avoid unbalanced proportions of ferrite and austenite, formation of deleterious second phases, or growth of ferritic grains in the heat-affected zone. Consolidated joints with full penetration were obtained for 6-mm-thick plates of UNS S32101 and S32205 duplex stainless steels, and S32750 and S32760 superduplex steels. The welding heat cycles employed avoided the conditions required for formation of deleterious phases, except in the case of the welded joint of the S32760 steel, where SEM images indicated the formation of secondary phases, as corroborated by decreased mechanical performance. Analysis using EBSD and transmission electron microscopy revealed continuous dynamic recrystallization by the formation of cellular arrays of dislocations in the ferrite and discontinuous dynamic recrystallization in the austenite. Microtexture evaluation indicated the presence of fibers typical of shear in the thermomechanically affected zone. These fibers were not obviously present in the stir zone, probably due to the intensity of microstructural reformulation to which this region was subjected.

  2. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  3. Welding development for V-Cr-Ti alloys

    SciTech Connect

    Goodwin, G.M.; King, J.F.

    1994-09-01

    Welds have been produced and characterized using the gas-tungsten arc (GTA) and electron beam (EB) welding processes. Thin sheet (0.75 mm) welds were made with three levels of interstitial contamination, and hardness and tensile properties were found to be strongly affected by oxygen pickup. Thick-section (6 mm) welds have been produced using both processes, and no embrittlement is experienced when high purity atmosphere is maintained. Metallographic examination shows a narrow, but coarse grained, heat affected zone for the GTA welds. Transition joint welding development between vanadium alloy and stainless steel has shown encouraging results.

  4. Computational tools for automated analysis of three-dimensional microstructural characterization data

    NASA Astrophysics Data System (ADS)

    Gulsoy, Emine Begum

    The correlations between a material's microstructure and its physical behavior are not always fully understood. The development of tools for the three-dimensional characterization of material microstructures, the automation and the quantification of these methods is investigated. The watershed transform and stochastic segmentation algorithms are applied to four different structures obtained using different types of serial sectioning. A nickel based superalloy, IN100 and a beta titanium structure, Ti-8823, recorded using Focused Ion Beam (FIB) serial sectioning; a beta processed titanium structure recorded using the Robo-Met.3D system; and a biological data set, an Arabidopsis cotyledon, recorded by optical sectioning via confocal microscopy. Results on the segmentation of the grains in IN100 data set, the segmentation of laths in a Ti-8823 data set, the segmentation of the basket weave colonies of a titanium microstructure and the determination of different cell types in a plant cotyledon are presented. A method, based on mutual information, to quantitatively describe the quality of the segmentation of microstructures and to compare different segmentation algorithms is introduced.

  5. Automated characterization of varnishes photo-degradation using portable T-controlled Raman spectroscopy.

    PubMed

    Osticioli, I; Ciofini, D; Mencaglia, A A; Siano, S

    2017-02-05

    In this work, a portable-Raman device (excitation wavelength 1064nm) was employed for the first time for continuously monitoring the complex molecular dynamics of terpenoid resins (dammar, mastic, colophony, sandarac and shellac), which occur during their ageing under artificial light exposure. The instrumentation was equipped with a pyroelectric sensor allowing for temperature control of the sample's irradiated surface while the acquisition of spectra occurs by setting fixed maximum temperature and total radiant exposure. Resins were dropped into special pits over a dedicated rotating wheel moved by a USB motor. The rotation allowed samples sliding between the positions designated for the acquisition of the Raman spectra and that for artificial ageing. Samples were exposed to artificial light for 45-days and almost 400 spectra for each resin sample were collected. The exposure to artificial light led to significant changes allowing the characterization of the alteration process. The automated acquisition of a large number of spectra overtime during light-exposure has given the possibility to distinguish fast dynamics, mainly associated to solvent evaporation, from those slower due to resins photo-degradation processes.

  6. Novel approach to the behavioural characterization of inbred mice: automated home cage observations.

    PubMed

    de Visser, L; van den Bos, R; Kuurman, W W; Kas, M J H; Spruijt, B M

    2006-08-01

    Here we present a newly developed tool for continuous recordings and analysis of novelty-induced and baseline behaviour of mice in a home cage-like environment. Aim of this study was to demonstrate the strength of this method by characterizing four inbred strains of mice, C57BL/6, DBA/2, C3H and 129S2/Sv, on locomotor activity. Strains differed in circadian rhythmicity, novelty-induced activity and the time-course of specific behavioural elements. For instance, C57BL/6 and DBA/2 mice showed a much faster decrease in activity over time than C3H and 129S2/Sv mice. Principal component analysis revealed two major factors within locomotor activity, which were defined as 'level of activity' and 'velocity/stops'. These factors were able to distinguish strains. Interestingly, mice that displayed high levels of activity in the initial phase of the home cage test were also highly active during an open-field test. Velocity and the number of stops during movement correlated positively with anxiety-related behaviour in the elevated plus maze. The use of an automated home cage observation system yields temporal changes in elements of locomotor activity with an advanced level of spatial resolution. Moreover, it avoids the confounding influence of human intervention and saves time-consuming human observations.

  7. Practical methods for automated reconstruction and characterization of particles in digital in-line holograms

    NASA Astrophysics Data System (ADS)

    Fugal, Jacob P.; Schulz, Timothy J.; Shaw, Raymond A.

    2009-07-01

    Hologram reconstruction algorithms often undersample the phase in propagation kernels for typical parameters of holographic optical setups. Given in this paper is an algorithm that addresses this phase undersampling in reconstructing digital in-line holograms of particles for these typical parameters. This algorithm has a lateral sample spacing constant in reconstruction distance, has a diffraction limited resolution, and can be implemented with computational speeds comparable to the fastest of other reconstruction algorithms. This algorithm is shown to be accurate by testing with analytical solutions to the Huygens-Fresnel propagation integral. A low-pass filter can be applied to enforce a uniform minimum particle size detection limit throughout a sample volume, allowing this method to be useful in measuring particle size distributions and number densities. Tens of thousands of holograms of cloud ice particles are digitally reconstructed using the algorithm discussed. Positions of ice particles in the size range of 20 µm-1.5 mm are obtained using an algorithm that accurately finds the position of large and small particles along the optical axis. The digital reconstruction and particle characterization algorithms are implemented in an automated fashion with no user intervention on a computer cluster. Strategies for efficient algorithm implementation on a computer cluster are discussed.

  8. Automated characterization of normal and pathologic lung tissue by topological texture analysis of multidetector CT

    NASA Astrophysics Data System (ADS)

    Boehm, H. F.; Fink, C.; Becker, C.; Reiser, M.

    2007-03-01

    Reliable and accurate methods for objective quantitative assessment of parenchymal alterations in the lung are necessary for diagnosis, treatment and follow-up of pulmonary diseases. Two major types of alterations are pulmonary emphysema and fibrosis, emphysema being characterized by abnormal enlargement of the air spaces distal to the terminal, nonrespiratory bronchiole, accompanied by destructive changes of the alveolar walls. The main characteristic of fibrosis is coursening of the interstitial fibers and compaction of the pulmonary tissue. With the ability to display anatomy free from superimposing structures and greater visual clarity, Multi-Detector-CT has shown to be more sensitive than the chest radiograph in identifying alterations of lung parenchyma. In automated evaluation of pulmonary CT-scans, quantitative image processing techniques are applied for objective evaluation of the data. A number of methods have been proposed in the past, most of which utilize simple densitometric tissue features based on the mean X-ray attenuation coefficients expressed in terms of Hounsfield Units [HU]. Due to partial volume effects, most of the density-based methodologies tend to fail, namely in cases, where emphysema and fibrosis occur within narrow spatial limits. In this study, we propose a methodology based upon the topological assessment of graylevel distribution in the 3D image data of lung tissue which provides a way of improving quantitative CT evaluation. Results are compared to the more established density-based methods.

  9. Characterization of potassium channel modulators with QPatch automated patch-clamp technology: system characteristics and performance.

    PubMed

    Kutchinsky, Jonatan; Friis, Søren; Asmild, Margit; Taboryski, Rafael; Pedersen, Simon; Vestergaard, Ras K; Jacobsen, Rasmus B; Krzywkowski, Karen; Schrøder, Rikke L; Ljungstrøm, Trine; Hélix, Nathalie; Sørensen, Claus B; Bech, Morten; Willumsen, Niels J

    2003-10-01

    Planar silicon chips with 1-2-microm etched holes (average resistance: 2.04 +/- 0.02 MOmega in physiological buffer, n = 274) have been developed for patch-clamp recordings of whole-cell currents from cells in suspension. An automated 16-channel parallel screening system, QPatch 16, has been developed using this technology. A single-channel prototype of the QPatch system was used for validation of the patch-clamp chip technology. We present here data on the quality of patch-clamp recordings and from actual drug screening studies of human potassium channels expressed in cultured cell lines. Using Chinese hamster ovary (CHO) and human embryonic kidney cells (HEK), gigaseals of 4.1 +/- 0.4 GOmega (n = 146) and high-quality whole-cell current recordings were obtained from hERG and KCNQ4 potassium channels. Success rates for gigaseal recordings varied from 40 to 95%, and 67% of the whole-cell configurations lasted for >20 min. Cells were maintained in suspension up to 4 h in a cell storage facility that is integrated in the QPatch 16. No decline in patchability was observed during this time course. A series of screens was conducted with known inhibitors of the hERG and KCNQ4 potassium channels. Dose-response relationship characterizations of verapamil and rBeKm-1 blockage of hERG currents provided IC(50) values similar to values reported in the literature.

  10. Automation&Characterization of US Air Force Bench Top Wind Tunnels - Summary Report

    SciTech Connect

    Hardy, J.E.

    2006-03-23

    The United States Air Force Precision Measurement Equipment Laboratories (PMEL) calibrate over 1,000 anemometer probes per year. To facilitate a more efficient calibration process for probe-style anemometers, the Air Force Metrology and Calibration Program underwent an effort to modernize the existing PMEL bench top wind tunnels. Through a joint effort with the Department of Energy's Oak Ridge National Laboratory, the performance of PMEL wind tunnels was improved. The improvement consisted of new high accuracy sensors, automatic data acquisition, and a software-driven calibration process. As part of the wind tunnel upgrades, an uncertainty analysis was completed, laser Doppler velocimeter profiling was conducted to characterize the velocities at probe locations in the wind tunnel, and pitot tube calibrations of the wind tunnel were verified. The bench top wind tunnel accuracy and repeatability has been measured for nine prototype wind tunnel systems and valuable field experience has been gained with these wind tunnels at the PMELs. This report describes the requirements for the wind tunnel improvements along with actual implementation strategies and details. Lessons-learned from the automation, the velocity profiling, and the software-driven calibration process will also be discussed.

  11. Automated characterization of varnishes photo-degradation using portable T-controlled Raman spectroscopy

    NASA Astrophysics Data System (ADS)

    Osticioli, I.; Ciofini, D.; Mencaglia, A. A.; Siano, S.

    2017-02-01

    In this work, a portable-Raman device (excitation wavelength 1064 nm) was employed for the first time for continuously monitoring the complex molecular dynamics of terpenoid resins (dammar, mastic, colophony, sandarac and shellac), which occur during their ageing under artificial light exposure. The instrumentation was equipped with a pyroelectric sensor allowing for temperature control of the sample's irradiated surface while the acquisition of spectra occurs by setting fixed maximum temperature and total radiant exposure. Resins were dropped into special pits over a dedicated rotating wheel moved by a USB motor. The rotation allowed samples sliding between the positions designated for the acquisition of the Raman spectra and that for artificial ageing. Samples were exposed to artificial light for 45-days and almost 400 spectra for each resin sample were collected. The exposure to artificial light led to significant changes allowing the characterization of the alteration process. The automated acquisition of a large number of spectra overtime during light-exposure has given the possibility to distinguish fast dynamics, mainly associated to solvent evaporation, from those slower due to resins photo-degradation processes.

  12. Automated Nondestructive Assay of UF6 Cylinders: Detector Characterization and Initial Measurements

    SciTech Connect

    Mace, Emily K.; Smith, Leon E.

    2011-10-01

    International Atomic Energy Agency (IAEA) inspectors currently perform periodic inspections at uranium enrichment plants to verify UF6 cylinder enrichment declarations. Measurements are typically performed with handheld high-resolution sensors on a sampling of cylinders assumed to be representative of the facility's entire cylinder inventory. These measurements are time-consuming and assay only a small fraction of the total cylinder volume. An automated nondestructive assay system capable of providing enrichment measurements over the full volume of the cylinder could improve upon current verification practices in terms of manpower and assay accuracy. Pacific Northwest National Laboratory is developing an Integrated Cylinder Verification System (ICVS) intended for this purpose and has developed a field prototype of the nondestructive assay (NDA) components of an ICVS. The nondestructive assay methods would combine the 'traditional' enrichment-meter signature (i.e. 186-keV emission from 235U) as well as 'non-traditional' high-energy photon signatures derived from neutrons produced primarily by 19F({alpha},n) reactions. This paper describes the design, calibration and characterization of the NaI(Tl) and LaBr3(Ce) spectrometers utilized in the field prototype. An overview of a recent field measurement campaign is then provided, supported by example gamma-ray pulse-height spectra collected on cylinders of known enrichment.

  13. Controlled temperature photothermal tissue welding.

    PubMed

    C Ilesiz, I

    1999-07-01

    Photothermal tissue welding has been investigated as an alternative surgical tool to improve bonding of a variety of severed tissues. Yet, after almost two decades of research, inconsistencies in interpretation of experimental reports and, consequently, mechanism of this photothermal process as well as control of dosimetry remain an enigma. Widespread clinical use may greatly depend on full automation of light dosimetry to perform durable and reproducible welds with minimal thermal damage to surrounding and/or underlying tissues. Recognizing photothermal damage as a rate process, radiometrically measured tissue surface temperature has been studied as an indirect marker of tissue status during laser irradiation. Dosimetry control systems and surgical devices were developed to perform controlled temperature tissue welding using surface temperature feedback from the site of laser impact. Nevertheless, end points that mark the completion of a durable and stable weld have not been precisely identified, and subsequently, not incorporated into dosimetry control algorithms. This manuscript reviews thermal dosimetry control systems of the 1990s in an attempt to systematically indicate the difficulties encountered so far and to elaborate on major issues for photothermal tissue welding to become a clinical reality in the new millennium. © 1999 Society of Photo-Optical Instrumentation Engineers.

  14. Experimental Investigation of Laser Transmission Welding of Thermoplastics with Part-Adapted Temperature Fields

    NASA Astrophysics Data System (ADS)

    Devrient, M.; Kern, M.; Jaeschke, P.; Stute, U.; Haferkamp, H.; Schmidt, M.

    Laser transmission welding is known for high flexibility, extraordinary potential for process automation and outstanding weld seam properties. Problems may occur due to the poor gap-bridging capability of contour welding. Gaps of a few tens of microns can lead to processing issues such as welding failures, poor achievable process speed or low weld seam strengths. To overcome this, laser transmission welding with part-adapted temperature fields was developed, and is experimentally investigated here. Results concerning the process behavior, dependent on several oscillation types of the laser beam, as well as achieved tensile shear strengths and the monitored gap-bridging capability are presented.

  15. Innovative Tools Advance Revolutionary Weld Technique

    NASA Technical Reports Server (NTRS)

    2009-01-01

    (no toxic smoke or shielding gas, liquid metal splatter, arcing, dangerous voltage, or radiation), and environmentally sound (no consumables, fumes, or noise) than fusion welding. Under computer control, an automated FSW machine can create welds with high reproducibility, improving efficiency and overall quality of manufactured materials. The process also allows for welding dissimilar metals as well as those metals considered to be "unweldable" such as the 7xxx series aluminum alloys. Its effectiveness and versatility makes FSW useful for aerospace, rail, automotive, marine, and military applications. A downside to FSW, however, is the keyhole opening left in the weld when the FSW pin tool exits the weld joint. This is a significant problem when using the FSW process to join circumferential structures such as pipes and storage containers. Furthermore, weld joints that taper in material thickness also present problems when using the conventional FSW pin tool, because the threaded pin rotating within the weld joint material is a fixed length. There must be capability for the rotating pin to both increase and decrease in length in real time while welding the tapered material. (Both circumferential and tapered thickness weldments are found in the space shuttle external tank.) Marshall engineers addressed both the keyhole and tapered material thickness problems by developing the auto-adjustable pin tool. This unique piece of equipment automatically withdraws the pin into the tool s shoulder for keyhole closeout. In addition, the auto-adjustable pin tool retracts, or shortens, the rotating pin while welding a weld joint that tapers from one thickness to a thinner thickness. This year, the impact of the Marshall innovation was recognized with an "Excellence in Technology Transfer Award" from the Federal Laboratory Consortium.

  16. Automated method for characterization of diastolic transmitral Doppler velocity contours: early rapid filling.

    PubMed

    Hall, A F; Kovács, S J

    1994-01-01

    Doppler echocardiographic studies of transmitral flow have become a routine clinical tool for the assessment and characterization of ventricular diastolic (filling) function. We have previously derived a parametrized diastolic filling (PDF) formalism for the purpose of diastolic function assessment using Doppler echocardiography. The model accommodates the mechanical "suction" feature of early diastolic filling of the heart by using a simple harmonic oscillator (SHO) as a paradigm for the kinematics of filling. PDF model predictions of transmitral flow velocity have shown excellent agreement with human echocardiographic Doppler contours (temporal profiles) when a visual, transparency overlay method of model fit to clinical Doppler contour comparison was used. The determination of PDF model parameters from the clinical Doppler contour is equivalent to the solution of the "inverse problem" of diastole. Previously, this determination consisted of a manual, iterative method of graphical overlay, in which model predicted contours were visually compared with the echocardiography machine generated Doppler contour using transparencies. To automate the process of model parameter estimation (i.e., solution of the "inverse problem") for the early or "rapid filling" phase of diastole (known in cardiology as the E-wave of the clinical Doppler velocity profile [DVP]) we recorded the acoustic pulsed Doppler signal using the forward channel of a commercial echocardiography machine. The Doppler spectrogram for a particular E-wave was recreated using short-time Fourier transform processing. The maximum velocity envelope (MVE) was extracted from the spectrogram. The PDF model was fit to the E-wave MVE using a Levenberg-Marquardt (iterative) algorithm by the requirement that the mean-square error between the clinical data (MVE) and the model be minimized. Because the model is linear, all of the PDF parameters for the Doppler E-wave can be uniquely determined. We show that: (1

  17. Automated characterization and counting of Ki-67 protein for breast cancer prognosis: A quantitative immunohistochemistry approach.

    PubMed

    Mungle, Tushar; Tewary, Suman; Arun, Indu; Basak, Bijan; Agarwal, Sanjit; Ahmed, Rosina; Chatterjee, Sanjoy; Maity, Asok Kumar; Chakraborty, Chandan

    2017-02-01

    Ki-67 protein expression plays an important role in predicting the proliferative status of tumour cells and deciding the future course of therapy in breast cancer. Immunohistochemical (IHC) determination of Ki-67 score or labelling index, by estimating the fraction of Ki67 positively stained tumour cells, is the most widely practiced method to assess tumour proliferation (Dowsett et al. 2011). Accurate manual counting of these cells (specifically nuclei) due to complex and dense distribution of cells, therefore, becomes critical and presents a major challenge to pathologists. In this paper, we suggest a hybrid clustering algorithm to quantify the proliferative index of breast cancer cells based on automated counting of Ki-67 nuclei. The proposed methodology initially pre-processes the IHC images of Ki-67 stained slides of breast cancer. The RGB images are converted to grey, L*a*b*, HSI, YCbCr, YIQ and XYZ colour space. All the stained cells are then characterized by two stage segmentation process. Fuzzy C-means quantifies all the stained cells as one cluster. The blue channel of the first stage output is given as input to k-means algorithm, which provides separate cluster for Ki-67 positive and negative cells. The count of positive and negative nuclei is used to calculate the F-measure for each colour space. A comparative study of our work with the expert opinion is studied to evaluate the error rate. The positive and negative nuclei detection results for all colour spaces are compared with the ground truth for validation and F-measure is calculated. The F-measure for L*a*b* colour space (0.8847) provides the best statistical result as compared to grey, HSI, YCbCr, YIQ and XYZ colour space. Further, a study is carried out to count nuclei manually and automatically from the proposed algorithm with an average error rate of 6.84% which is significant. The study provides an automated count of positive and negative nuclei using L*a*b*colour space and hybrid

  18. Welding Curtains

    NASA Astrophysics Data System (ADS)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  19. Investigation of underwater welding of steel

    SciTech Connect

    Shannon, G.J.; Watson, J.; Deans, W.F. . Dept. of Engineering)

    1994-12-01

    The preliminary underwater welding study described forms part of a European funded research program (EUREKA EU194) which involves a feasibility study into laser welding applications in the offshore oil industry. An investigation was undertaken using a 1.2 KW carbon dioxide laser for underwater butt welding of BS 4360 43A and 50D steel, in order to assess the quality of the welds and to achieve an understanding of the laser/water/material interaction. Using a high-speed camera, the temporal behavior of the melt pool and ''plasma'' dynamics surrounded by an aqueous environment were monitored. Experiments were undertaken to characterize the attenuation of the laser beam in the water as a function of various focal length optics and depth of water. The effect of energy input conditions on the weld bead appearance and mechanical properties were also examined. The interaction of the laser beam with water produced a wave-guiding mechanism in which the focused beam instantaneously vaporizes the water and directs the beam on to the workpiece. The underwater weld beads exhibited sound microstructures over a range of weld energy inputs, mainly due to the formation of a ''dry region'' during welding. Metallurgical analysis of the welds showed a slight increase in hardness, though other post-weld mechanical strengths were similar to in-air results.

  20. Nondestructive Ultrasonic Inspection of Friction Stir Welds

    NASA Astrophysics Data System (ADS)

    Tabatabaeipour, M.; Hettler, J.; Delrue, S.; Van Den Abeele, K.

    Friction Stir Welding (FSW) is a relatively new solid-state welding procedure developed at The Welding Institute (TWI-UK) and the technique is widely employed for welding aluminum alloys in various applications. In order to examine the quality of the welds and to detect a variety of welding flaws such as wormholes and root-flaws, it is required to develop a methodical inspection technique that can be used for the identification and localization of such defects. The most prevalent and risky defect in this type of welding is the barely visible root flaw with a length varying from 100-700 μm. Due to the extreme characteristics of the flaw, off-the-shelf ultrasonic weld inspection methods are not always able to readily detect this type of minute defect feature. Here, we propose a novel approach to characterize root flaws using an oblique incident ultrasonic C-scan backscattering analysis. The implementation consists of an immersion ultrasonic testing method in pulse echo (i.e. backscatter) mode with a 3.5 MHz transducer, and makes use of an empirical procedure to engender of a shear wave dominated excitation at the root surface, and to properly gate the received signal for root flaw examination. By scanning the surface above the welded component, a C-scan image displaying the backscatter response from the root surface of the nugget zone can be obtained which allows a simple interpretation of the root flaw status of the weld.

  1. An information model based weld schedule database

    SciTech Connect

    Kleban, S.D.; Knorovsky, G.A.; Hicken, G.K.; Gershanok, G.A.

    1997-08-01

    As part of a computerized system (SmartWeld) developed at Sandia National Laboratories to facilitate agile manufacturing of welded assemblies, a weld schedule database (WSDB) was also developed. SmartWeld`s overall goals are to shorten the design-to-product time frame and to promote right-the-first-time weldment design and manufacture by providing welding process selection guidance to component designers. The associated WSDB evolved into a substantial subproject by itself. At first, it was thought that the database would store perhaps 50 parameters about a weld schedule. This was a woeful underestimate: the current WSDB has over 500 parameters defined in 73 tables. This includes data bout the weld, the piece parts involved, the piece part geometry, and great detail about the schedule and intervals involved in performing the weld. This complex database was built using information modeling techniques. Information modeling is a process that creates a model of objects and their roles for a given domain (i.e. welding). The Natural-Language Information Analysis methodology (NIAM) technique was used, which is characterized by: (1) elementary facts being stated in natural language by the welding expert, (2) determinism (the resulting model is provably repeatable, i.e. it gives the same answer every time), and (3) extensibility (the model can be added to without changing existing structure). The information model produced a highly normalized relational schema that was translated to Oracle{trademark} Relational Database Management Systems for implementation.

  2. Advances in inspection automation

    NASA Astrophysics Data System (ADS)

    Weber, Walter H.; Mair, H. Douglas; Jansen, Dion; Lombardi, Luciano

    2013-01-01

    This new session at QNDE reflects the growing interest in inspection automation. Our paper describes a newly developed platform that makes the complex NDE automation possible without the need for software programmers. Inspection tasks that are tedious, error-prone or impossible for humans to perform can now be automated using a form of drag and drop visual scripting. Our work attempts to rectify the problem that NDE is not keeping pace with the rest of factory automation. Outside of NDE, robots routinely and autonomously machine parts, assemble components, weld structures and report progress to corporate databases. By contrast, components arriving in the NDT department typically require manual part handling, calibrations and analysis. The automation examples in this paper cover the development of robotic thickness gauging and the use of adaptive contour following on the NRU reactor inspection at Chalk River.

  3. Variable-Polarity Plasma Arc Welding Of Alloy 2219

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.; Nunes, Arthur C., Jr.

    1989-01-01

    Report presents results of study of variable-polarity plasma arc (VPPA) welding of aluminum alloy 2219. Consists of two parts: Examination of effects of microsegregation and transient weld stress on macrosegregation in weld pool and, electrical characterization of straight- and reverse-polarity portions of arc cycle.

  4. Towards a characterization of information automation systems on the flight deck

    NASA Astrophysics Data System (ADS)

    Dudley, Rachel Feddersen

    This thesis summarizes research to investigate the characteristics that define information automation systems used on aircraft flight decks and the significant impacts that these characteristics have on pilot performance. Major accomplishments of the work include the development of a set of characteristics that describe information automation systems on the flight deck and an experiment designed to study a subset of these characteristics. Information automation systems on the flight deck are responsible for the collection, processing, analysis, and presentation of data to the flightcrew. These systems pose human factors issues and challenges that must be considered by designers of these systems. Based on a previously developed formal definition of information automation for aircraft flight deck systems, an analysis process was developed and conducted to reach a refined set of information automation characteristics. In this work, characteristics are defined as a set of properties or attributes that describe an information automation system's operation or behavior, which can be used to identify and assess potential human factors issues. Hypotheses were formed for a subset of the characteristics: Automation Visibility, Information Quality, and Display Complexity. An experimental investigation was developed to measure performance impacts related to these characteristics, which showed mixed results of expected and surprising findings, with many interactions. A set of recommendations were then developed based on the experimental observations. Ensuring that the right information is presented to pilots at the right time and in the appropriate manner is the job of flight deck system designers. This work provides a foundation for developing recommendations and guidelines specific to information automation on the flight deck with the goal of improving the design and evaluation of information automation systems before they are implemented.

  5. A novel automated alternating current biosusceptometry method to characterization of controlled-release magnetic floating tablets of metronidazole.

    PubMed

    Ferrari, Priscileila Colerato; dos Santos Grossklauss, Dany Bruno Borella; Alvarez, Matheus; Paixão, Fabiano Carlos; Andreis, Uilian; Crispim, Alexandre Giordano; de Castro, Ana Dóris; Evangelista, Raul Cesar; de Arruda Miranda, José Ricardo

    2014-08-01

    Alternating Current Biosusceptometry is a magnetically method used to characterize drug delivery systems. This work presents a system composed by an automated ACB sensor to acquire magnetic images of floating tablets. The purpose of this study was to use an automated Alternating Current Biosusceptometry (ACB) to characterize magnetic floating tablets for controlled drug delivery. Floating tablets were prepared with hydroxypropyl methylcellulose (HPMC) as hydrophilic gel material, sodium bicarbonate as gas-generating agent and ferrite as magnetic marker. ACB was used to characterize the floating lag time and the tablet hydration rate, by quantification of the magnetic images to magnetic area. Besides the buoyancy, the floating tablets were evaluated for weight uniformity, hardness, swelling and in vitro drug release. The optimized tablets were prepared with equal amounts of HPMC and ferrite, and began to float within 4 min, maintaining the flotation during more than 24 h. The data of all physical parameters lied within the pharmacopeial limits. Drug release at 24 h was about 40%. The ACB results showed that this study provided a new approach for in vitro investigation of controlled-release dosage forms. Moreover, using automated ACB will also be possible to test these parameters in humans allowing to establish an in vitro.in vivo correlation (IVIVC).

  6. Study on the Formation and Characterization of the Intermetallics in Friction Stir Welding of Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Ghosh, R. N.; Pal, T. K.

    2014-10-01

    Multimaterial fabrication such as joining of steel and aluminum is currently prominent in a variety of industries. Friction stir welding is a novel solid-state welding process that causes good joint strength between steel and aluminum. However, the phenomenon contributing significant strength at the interface is not yet clear. In the present study, the interface of the friction stir lap-welded aluminum and coated steel sheet having joint strength maximum (71.4 pct of steel base metal) and minimum, respectively, under two parameter combinations, i.e., 1000 rpm 50 mm min-1 and 500 rpm 100 mm min-1, was exclusively characterized by X-ray diffraction, transmission electron microscopy (TEM), concentration profile, and elemental mapping by electron-probe microanalysis. A TEM-assisted EDS study identifies the morphologies of large size Al13Fe4 and small size Fe3Al-type intermetallic compounds at the interface. The diffusion-induced intermetallic growth (thickness) measured from a backscattered image and concentration profile agreed well with the numerically calculated one. The growth of these two phases at 1000 rpm 50 mm min-1 is attributed to the slower cooling rate (~3.5 K/s) with higher diffusion time (44 seconds) along the interface in comparison to the same for 500 rpm 100 mm min-1 with faster cooling rate (~10 K/s) and less diffusion time (13.6 seconds). The formation of thermodynamically stable and hard intermetallic phase Al13Fe4 at 1000 rpm and travel speed 50 mm min-1 in amounts higher than 500 rpm and a travel speed of 100 mm min-1 results in better joint strength, i.e., 71.4 pct, of the steel base metal.

  7. Narrow gap laser welding

    DOEpatents

    Milewski, John O.; Sklar, Edward

    1998-01-01

    A laser welding process including: (a) using optical ray tracing to make a model of a laser beam and the geometry of a joint to be welded; (b) adjusting variables in the model to choose variables for use in making a laser weld; and (c) laser welding the joint to be welded using the chosen variables.

  8. Narrow gap laser welding

    DOEpatents

    Milewski, J.O.; Sklar, E.

    1998-06-02

    A laser welding process including: (a) using optical ray tracing to make a model of a laser beam and the geometry of a joint to be welded; (b) adjusting variables in the model to choose variables for use in making a laser weld; and (c) laser welding the joint to be welded using the chosen variables. 34 figs.

  9. Pearson's Functions to Describe FSW Weld Geometry

    SciTech Connect

    Lacombe, D.; Coupard, D.; Tcherniaeff, S.; Girot, F.; Gutierrez-Orrantia, M. E.

    2011-01-17

    Friction stir welding (FSW) is a relatively new joining technique particularly for aluminium alloys that are difficult to fusion weld. In this study, the geometry of the weld has been investigated and modelled using Pearson's functions. It has been demonstrated that the Pearson's parameters (mean, standard deviation, skewness, kurtosis and geometric constant) can be used to characterize the weld geometry and the tensile strength of the weld assembly. Pearson's parameters and process parameters are strongly correlated allowing to define a control process procedure for FSW assemblies which make radiographic or ultrasonic controls unnecessary. Finally, an optimisation using a Generalized Gradient Method allows to determine the geometry of the weld which maximises the assembly tensile strength.

  10. Effect of Post-Weld Heat Treatment on Creep Rupture Properties of Grade 91 Steel Heavy Section Welds

    SciTech Connect

    Li, Leijun

    2012-11-02

    This project will conduct a systematic metallurgical study on the effect of post-weld heat treatment (PWHT) on the creep rupture properties of P91 heavy section welds. The objective is to develop a technical guide for selecting PWHT parameters, and to predict expected creep-rupture life based on the selection of heat treatment parameters. The project consists of four interdependent tasks: Experimentally and numerically characterize the temperature fields of typical post-weld heat treatment procedures for various weld and joint configurations to be used in Gen IV systems. Characterize the microstructure of various regions, including the weld fusion zone, coarse-grain heat-affected zone, and fine-grain heat affected zone, in the welds that underwent the various welding and PWHT thermal histories. Conduct creep and creep-rupture testing of coupons extracted from actual and physically simulated welds. Establish the relationship among PWHT parameters, thermal histories, microstructure, creep, and creep-rupture properties.

  11. Weld pool oscillation during pulsed GTA welding

    SciTech Connect

    Aendenroomer, A.J.R.; Ouden, G. den

    1996-12-31

    This paper deals with weld pool oscillation during pulsed GTA welding and with the possibility to use this oscillation for in-process control of weld penetration. Welding experiments were carried out under different welding conditions. During welding the weld pool was triggered into oscillation by the normal welding pulses or by extra current pulses. The oscillation frequency was measured both during the pulse time and during the base time by analyzing the arc voltage variation using a Fast Fourier Transformation program. Optimal results are obtained when full penetration occurs during the pulse time and partial penetration during the base time. Under these conditions elliptical overlapping spot welds are formed. In the case of full penetration the weld pool oscillates in a low frequency mode (membrane oscillation), whereas in the case of partial penetration the weld pool oscillates in a high frequency mode (surface oscillation). Deviation from the optimal welding conditions occurs when high frequency oscillation is observed during both pulse time and base time (underpenetration) or when low frequency oscillation is observed during both pulse time and base time (overpenetration). In line with these results a penetration sensing system with feedback control was designed, based on the criterion that optimal weld penetration is achieved when two peaks are observed in the frequency distribution. The feasibility of this sensing system for orbital tube welding was confirmed by the results of experiments carried out under various welding conditions.

  12. Microstructure characterization and weldability evaluation of the weld heat affected zone (HAZ) in 310HCbN tubing

    SciTech Connect

    Lundin, C.D.; Qiao, C.Y.P.

    1995-08-01

    Metallographic evaluation on the Gleeble simulated HAZ samples of 310HCbN tubing material was performed in order to reveal potential degradation in mechanical properties and corrosion resistance. The carbide evolutionary process in the HAZ samples was studied. It is indicated that 310HCbN material showed a weld HAZ sensitization tendency that is associated with the formation of Cr{sub 23}C{sub 6}.

  13. Spatter Formation in Laser Welding with Beam Oscillation

    NASA Astrophysics Data System (ADS)

    Schweier, M.; Heins, J. F.; Haubold, M. W.; Zaeh, M. F.

    The investigation presented in this paper aims on a quantitative analysis of spatter formation in laser beam welding with superposed beam oscillation. After a discussion of design space limitations, which result from the scanner dynamics and theoretical considerations on the welding process itself, an optimal experimental design is created. By the use of high speed camera imaging, spatters were captured during statistically designed welding experiments and correlations between the number of spatters and the welding parameters have been derived. To evaluate the spatter characteristics in the high speed videos, a state space approach was applied, which is based on automated image data processing.

  14. Atom Probe Tomography Characterization of the Solute Distributions in a Neutron-Irradiated and Annealed Pressure Vessel Steel Weld

    SciTech Connect

    Miller, M.K.

    2001-01-30

    A combined atom probe tomography and atom probe field ion microscopy study has been performed on a submerged arc weld irradiated to high fluence in the Heavy-Section Steel irradiation (HSSI) fifth irradiation series (Weld 73W). The composition of this weld is Fe - 0.27 at. % Cu, 1.58% Mn, 0.57% Ni, 0.34% MO, 0.27% Cr, 0.58% Si, 0.003% V, 0.45% C, 0.009% P, and 0.009% S. The material was examined after five conditions: after a typical stress relief treatment of 40 h at 607 C, after neutron irradiation to a fluence of 2 x 10{sup 23} n m{sup {minus}2} (E > 1 MeV), and after irradiation and isothermal anneals of 0.5, 1, and 168 h at 454 C. This report describes the matrix composition and the size, composition, and number density of the ultrafine copper-enriched precipitates that formed under neutron irradiation and the change in these parameters with post-irradiation annealing treatments.

  15. Characterization of the morphological properties of welding fume particles by transmission electron microscopy and digital image analysis.

    PubMed

    Farrants, G; Schüler, B; Karlsen, J; Reith, A; Langård, S

    1989-09-01

    The morphological characteristics of welding fume particles have been determined using transmission electron microscopy (TEM) and automatic image analysis (AIA). Two personal samples and one background sample were collected using a new, easy to handle sampling method, during tungsten inert gas (TIG) and manual metal arc (MMA) welding on Inconel in the same shop. The collection method gave samples which were suitable for TEM and AIA. Electron micrographs were taken in a transmission electron microscope and further analyzed using an image analysis unit. Aggregates composed of many individual particles were analyzed both for the parameters of the aggregate and for the parameters of the individual particles by using an algorithm based on a grain boundary reconstruction technique. The morphological parameters allowed the welding fume's particulate matter to be divided into three types - here called small, medium, and large - with a somewhat unclear distinction between medium and large. Medium and large particles occur either as individual particles or as clusters of approximately spherical particles with average diameters of 0.07 and 0.15 microm, respectively. Small particles occur almost exclusively as long chains or lace-like structures of aggregates of particles, often in the range of 5-10 microm. The aggregates have an average projected area of 2.6 x 10-3 microm2 and are composed of several hundred individual particles.

  16. Characterization of lap joints laser beam welding of thin AA 2024 sheets with Yb:YAG disk-laser

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Sergi, Vincenzo

    2012-06-01

    Lap joints obtained by overlapping two plates are widely diffused in aerospace industry. Nevertheless, because of natural aging, adhesively bonded and riveted aircraft lap joints may be affected by cracks from rivets, voids or corrosion. Friction stir welding has been proposed as a valid alternative, although large heat affected zones are produced both in the top and the bottom plate due to the pin diameter. Interest has therefore been shown in studying laser lap welding as the laser beam has been proved to be competitive since it allows to concentrate the thermal input and increases productivity and quality. Some challenges arise as a consequence of aluminum low absorptance and high thermal conductivity; furthermore, issues are due to metallurgical challenges such as both micro and macro porosity formation and softening in the fused zone. Welding of AA 2024 thin sheets in a lap joint configuration is discussed in this paper: tests are carried out using a recently developed Trumpf TruDisk 2002 Yb:YAG disk-laser with high beam quality which allows to produce beads with low plates distortion and better penetration. The influence of the processing parameters is discussed considering the fused zone extent and the bead shape. The porosity content as well as the morphological features of the beads have been examined.

  17. Optimal Weld Parameters, Weld Microstructure, Mechanical Properties, and Hydrogen Absorption: An Effective Analysis

    NASA Astrophysics Data System (ADS)

    Bhattacharya, J.; Pal, T. K.

    2011-10-01

    Weld bead-in-grooves were deposited on low alloy, high strength steel plates (ASTM A 517 Grade "F") with a commercial flux-cored filler wire, Auto-MIG 420, at different welding conditions. Microstructure and mechanical properties of welds were characterized by means of optical microscopy, SEM, TEM, EPMA, microhardness measurements, tensile tests, and Charpy impact tests. Hydrogen content of weld metals in as-weld condition and after exposing in simulated service condition was measured by LECO Gas Analyzer. Microstructure of weld metals consisted primarily of lath martensite with small amount of M-A constituents (Martensite-Austenite alternating layers). For some particular welding conditions, such as higher heat input and lower preheat temperatures etc., acicular ferrite is observed with lath martensite. Welds consisting of acicular ferrite in the microstructure showed improved mechanical properties as well as lower hydrogen absorption. The study provides guidelines for selecting proper welding conditions, which results in lower propensity to absorb hydrogen during service, as well as better mechanical properties. Necessity of post-weld heat treatment processes, which is mainly performed to achieve toughness, may be reduced; consequently saving cost and time of the welding process.

  18. High-Speed Friction-Stir Welding To Enable Aluminum Tailor-Welded Blanks

    SciTech Connect

    Hovanski, Yuri; Upadhyay, Piyush; Carsley, John; Luzanski, Tom; Carlson, Blair; Eisenmenger, Mark; Soulami, Ayoub; Marshall, Dustin; Landino, Brandon; Hartfield-Wunsch, Susan

    2015-05-01

    Current joining technologies for automotive aluminum alloys are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding has been traditionally applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum welded components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability utilizing a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

  19. Design considerations for remotely operated welding in space: Task definition and visual weld monitoring experiment

    NASA Astrophysics Data System (ADS)

    Reynerson, Charles M.

    1993-05-01

    This thesis explores the concept of welding in a space environment with the use of automation. Since the amount of time astronauts can work outside a spacecraft is limited, future construction and repair tasks will likely be assisted by automation. It is also likely that remote space welding will be needed for the construction of large-scale space structures in earth orbit as well as for lunar and Martian ground-based structures. Due to the complex nature of the tasks to be accomplished, the equipment will probably not be fully autonomous but instead supervised by a human operator. The welding fabrication problem in space is examined in a broad sense including some of the considerations for designing a human supervisory remote welding system. The history of space welding processes is examined, as well as current research in the field. A task definition and functional analysis is provided to assist future designers in outlining typical operational sequences for such a remote welding system. Such analysis is important when deciding whether the human operator should perform certain tasks or if the operator should supervise the automated system while it performs the tasks.

  20. ARc Welding (Industrial Processing Series).

    DTIC Science & Technology

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  1. Automated Characterization and Parameter-Free Classification of Cell Tracks Based on Local Migration Behavior

    PubMed Central

    Mokhtari, Zeinab; Mech, Franziska; Zitzmann, Carolin; Hasenberg, Mike; Gunzer, Matthias; Figge, Marc Thilo

    2013-01-01

    Cell migration is the driving force behind the dynamics of many diverse biological processes. Even though microscopy experiments are routinely performed today by which populations of cells are visualized in space and time, valuable information contained in image data is often disregarded because statistical analyses are performed at the level of cell populations rather than at the single-cell level. Image-based systems biology is a modern approach that aims at quantitatively analyzing and modeling biological processes by developing novel strategies and tools for the interpretation of image data. In this study, we take first steps towards a fully automated characterization and parameter-free classification of cell track data that can be generally applied to tracked objects as obtained from image data. The requirements to achieve this aim include: (i) combination of different measures for single cell tracks, such as the confinement ratio and the asphericity of the track volume, and (ii) computation of these measures in a staggered fashion to retrieve local information from all possible combinations of track segments. We demonstrate for a population of synthetic cell tracks as well as for in vitro neutrophil tracks obtained from microscopy experiment that the information contained in the track data is fully exploited in this way and does not require any prior knowledge, which keeps the analysis unbiased and general. The identification of cells that show the same type of migration behavior within the population of all cells is achieved via agglomerative hierarchical clustering of cell tracks in the parameter space of the staggered measures. The recognition of characteristic patterns is highly desired to advance our knowledge about the dynamics of biological processes. PMID:24324630

  2. Automated metric characterization of urban structure using building decomposition from very high resolution imagery

    NASA Astrophysics Data System (ADS)

    Heinzel, Johannes; Kemper, Thomas

    2015-03-01

    Classification approaches for urban areas are mostly of qualitative and semantic nature. They produce interpreted classes similar to those from land cover and land use classifications. As a complement to those classes, quantitative measures directly derived from the image could lead to a metric characterization of the urban area. While these metrics lack of qualitative interpretation they are able to provide objective measure of the urban structures. Such quantitative measures are especially important in rapidly growing cities since, beside of the growth in area, they can provide structural information for specific areas and detect changes. Rustenburg, which serves as test area for the present study, is amongst the fastest growing cities in South Africa. It reveals a heterogeneous face of housing and building structures reflecting social and/or economic differences often linked to the spatial distribution of industrial and local mining sites. Up to date coverage with aerial photographs is provided by aerial surveys in regular intervals. Also recent satellite systems provide imagery with suitable resolution. Using such set of very high resolution images a fully automated algorithm has been developed which outputs metric classes by systematically combining important measures of building structure. The measurements are gained by decomposition of buildings directly from the imagery and by using methods from mathematical morphology. The decomposed building objects serve as basis for the computation of grid statistics. Finally a systematic combination of the single features leads to combined metrical classes. For the dominant urban structures verification results indicate an overall accuracy of at least 80% on the single feature level and 70% for the combined classes.

  3. Performance assessment of automated tissue characterization for prostate H and E stained histopathology

    NASA Astrophysics Data System (ADS)

    DiFranco, Matthew D.; Reynolds, Hayley M.; Mitchell, Catherine; Williams, Scott; Allan, Prue; Haworth, Annette

    2015-03-01

    Reliable automated prostate tumor detection and characterization in whole-mount histology images is sought in many applications, including post-resection tumor staging and as ground-truth data for multi-parametric MRI interpretation. In this study, an ensemble-based supervised classification algorithm for high-resolution histology images was trained on tile-based image features including histogram and gray-level co-occurrence statistics. The algorithm was assessed using different combinations of H and E prostate slides from two separate medical centers and at two different magnifications (400x and 200x), with the aim of applying tumor classification models to new data. Slides from both datasets were annotated by expert pathologists in order to identify homogeneous cancerous and non-cancerous tissue regions of interest, which were then categorized as (1) low-grade tumor (LG-PCa), including Gleason 3 and high-grade prostatic intraepithelial neoplasia (HG-PIN), (2) high-grade tumor (HG-PCa), including various Gleason 4 and 5 patterns, or (3) non-cancerous, including benign stroma and benign prostatic hyperplasia (BPH). Classification models for both LG-PCa and HG-PCa were separately trained using a support vector machine (SVM) approach, and per-tile tumor prediction maps were generated from the resulting ensembles. Results showed high sensitivity for predicting HG-PCa with an AUC up to 0.822 using training data from both medical centres, while LG-PCa showed a lower sensitivity of 0.763 with the same training data. Visual inspection of cancer probability heatmaps from 9 patients showed that 17/19 tumors were detected, and HG-PCa generally reported less false positives than LG-PCa.

  4. Tree Circumference Dynamics in Four Forests Characterized Using Automated Dendrometer Bands.

    PubMed

    Herrmann, Valentine; McMahon, Sean M; Detto, Matteo; Lutz, James A; Davies, Stuart J; Chang-Yang, Chia-Hao; Anderson-Teixeira, Kristina J

    2016-01-01

    Stem diameter is one of the most commonly measured attributes of trees, forming the foundation of forest censuses and monitoring. Changes in tree stem circumference include both irreversible woody stem growth and reversible circumference changes related to water status, yet these fine-scale dynamics are rarely leveraged to understand forest ecophysiology and typically ignored in plot- or stand-scale estimates of tree growth and forest productivity. Here, we deployed automated dendrometer bands on 12-40 trees at four different forested sites-two temperate broadleaf deciduous, one temperate conifer, and one tropical broadleaf semi-deciduous-to understand how tree circumference varies on time scales of hours to months, how these dynamics relate to environmental conditions, and whether the structure of these variations might introduce substantive error into estimates of woody growth. Diurnal stem circumference dynamics measured over the bark commonly-but not consistently-exhibited daytime shrinkage attributable to transpiration-driven changes in stem water storage. The amplitude of this shrinkage was significantly correlated with climatic variables (daily temperature range, vapor pressure deficit, and radiation), sap flow and evapotranspiration. Diurnal variations were typically <0.5 mm circumference in amplitude and unlikely to be of concern to most studies of tree growth. Over time scales of multiple days, the bands captured circumference increases in response to rain events, likely driven by combinations of increased stem water storage and bark hydration. Particularly at the tropical site, these rain responses could be quite substantial, ranging up to 1.5 mm circumference expansion within 48 hours following a rain event. We conclude that over-bark measurements of stem circumference change sometimes correlate with but have limited potential for directly estimating daily transpiration, but that they can be valuable on time scales of days to weeks for characterizing

  5. Tree Circumference Dynamics in Four Forests Characterized Using Automated Dendrometer Bands

    PubMed Central

    McMahon, Sean M.; Detto, Matteo; Lutz, James A.; Davies, Stuart J.; Chang-Yang, Chia-Hao; Anderson-Teixeira, Kristina J.

    2016-01-01

    Stem diameter is one of the most commonly measured attributes of trees, forming the foundation of forest censuses and monitoring. Changes in tree stem circumference include both irreversible woody stem growth and reversible circumference changes related to water status, yet these fine-scale dynamics are rarely leveraged to understand forest ecophysiology and typically ignored in plot- or stand-scale estimates of tree growth and forest productivity. Here, we deployed automated dendrometer bands on 12–40 trees at four different forested sites—two temperate broadleaf deciduous, one temperate conifer, and one tropical broadleaf semi-deciduous—to understand how tree circumference varies on time scales of hours to months, how these dynamics relate to environmental conditions, and whether the structure of these variations might introduce substantive error into estimates of woody growth. Diurnal stem circumference dynamics measured over the bark commonly—but not consistently—exhibited daytime shrinkage attributable to transpiration-driven changes in stem water storage. The amplitude of this shrinkage was significantly correlated with climatic variables (daily temperature range, vapor pressure deficit, and radiation), sap flow and evapotranspiration. Diurnal variations were typically <0.5 mm circumference in amplitude and unlikely to be of concern to most studies of tree growth. Over time scales of multiple days, the bands captured circumference increases in response to rain events, likely driven by combinations of increased stem water storage and bark hydration. Particularly at the tropical site, these rain responses could be quite substantial, ranging up to 1.5 mm circumference expansion within 48 hours following a rain event. We conclude that over-bark measurements of stem circumference change sometimes correlate with but have limited potential for directly estimating daily transpiration, but that they can be valuable on time scales of days to weeks for

  6. Real-time, automated characterization of surfaces for alpha and beta radiation

    SciTech Connect

    Egidi, P.V.; Flynn, C.R.; Blair, M.S.; Selfridge, R.J.

    1997-12-31

    A new data collection system, called ABACUS{trademark}, has been developed that automates and expedites the collection, conversion, and reporting of radiological survey data of surfaces. Field testing of the system by Oak Ridge National Laboratory/Environmental Technology Section is currently underway. Preliminary results are presented. The system detects, discriminates, and separately displays the results for alpha and beta contamination scans on floors and walls with a single pass. Fixed-position static counting is also possible for quantitative measuring. The system is currently configured with five 100 cm{sup 2} dual-phosphor plastic scintillation detectors mounted in a lightweight aluminum fixture that holds the detectors in a fixed array. ABACUS{trademark} can be configured with other detectors if desired. Ratemeter/scalars traditionally coupled to individual detectors have been replaced by a single unit that houses the power supply and discriminator circuit boards to support up to five detectors. The system is designed to be used by a single operator. Each detector`s position and data are transmitted once per second and recorded on a nearby laptop computer. The data are converted to appropriate units, color-coded, and mapped to display graphically the findings for each detector in real-time. Reports can be generated immediately following the survey. Survey data can be exported in a variety of formats. Benefits of ABACUS{trademark} are: (1) immediate feedback to decision makers using the observational approach to characterization or remediation, (2) thorough documentation of survey results, (3) increased statistical confidence in scans by recording counts every second, (4) reduced paperwork and elimination of transcription errors, and (5) time and cost savings for collection, conversion, mapping, evaluating, and reporting data over traditional methods.

  7. Microstructural characterization of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint

    SciTech Connect

    Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu Han, En-Hou; Ke, Wei

    2014-11-15

    The microstructure of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint was characterized in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction) and micro-hardness testing. Epitaxial growth and competitive growth are evident in the 308L–316L fusion boundary regions. A martensite layer, carbon-depleted zones, and type-II and type-I boundaries are found in the SA508–309L fusion boundary regions, while only martensite and austenite mixed zones are observed in the SA508–308L fusion boundary regions. The microstructure near the fusion boundary and the microstructure transition in the SA508 heat affected zone are quite complex. Both for SA508–309L/308L and 308L–316L, the highest residual strain is located on the outside of the weldment. The residual strain and the grain boundary character distribution change with increasing distance from the fusion boundary in the heat affected zone of 316L. Micro-hardness measurements also reveal non-uniform mechanical properties across the weldment. - Highlights: • The microstructure of SA508 HAZ, especially near the FB, is very complex. • The outside of the dissimilar metal welded joint has the highest residual. • The micro-hardness distributions along the DMWJ are non-uniform.

  8. Automated data acquisition technology development:Automated modeling and control development

    NASA Technical Reports Server (NTRS)

    Romine, Peter L.

    1995-01-01

    This report documents the completion of, and improvements made to, the software developed for automated data acquisition and automated modeling and control development on the Texas Micro rackmounted PC's. This research was initiated because a need was identified by the Metal Processing Branch of NASA Marshall Space Flight Center for a mobile data acquisition and data analysis system, customized for welding measurement and calibration. Several hardware configurations were evaluated and a PC based system was chosen. The Welding Measurement System (WMS), is a dedicated instrument strickly for use of data acquisition and data analysis. In addition to the data acquisition functions described in this thesis, WMS also supports many functions associated with process control. The hardware and software requirements for an automated acquisition system for welding process parameters, welding equipment checkout, and welding process modeling were determined in 1992. From these recommendations, NASA purchased the necessary hardware and software. The new welding acquisition system is designed to collect welding parameter data and perform analysis to determine the voltage versus current arc-length relationship for VPPA welding. Once the results of this analysis are obtained, they can then be used to develop a RAIL function to control welding startup and shutdown without torch crashing.

  9. Fatigue limits of titanium-bar joints made with the laser and the electric resistance welding techniques: microstructural characterization and hardness properties.

    PubMed

    Degidi, Marco; Nardi, Diego; Morri, Alessandro; Sighinolfi, Gianluca; Tebbel, Florian; Marchetti, Claudio

    2017-09-01

    Fatigue behavior of the titanium bars is of utmost importance for the safe and reliable operation of dental implants and prosthetic constructions based on these implants. To date, however, only few data are available on the fatigue strength of dental prostheses made with electric resistance welding and laser welding techniques. This in-vitro study highlighted that although the joints made with the laser welding approach are credited of a superior tensile strength, joints made with electric resistance welding exhibited double the minimum fatigue strength with respect to the joints made with laser welding (120 vs 60 N).

  10. Fully automated system for the gas chromatographic characterization of polar biopolymers based on thermally assisted hydrolysis and methylation.

    PubMed

    Kaal, Erwin; de Koning, Sjaak; Brudin, Stella; Janssen, Hans-Gerd

    2008-08-08

    Pyrolysis-gas chromatography (Py-GC) is a powerful tool for the detailed compositional analysis of polymers. A major problem of Py-GC is that polar (bio)polymers yield polar pyrolyzates which are not easily accessible to further GC characterization. In the present work, a newly developed fully automated procedure for thermally assisted hydrolysis and methylation (THM) of biopolymers is described. Drying of the sample, addition of the reagent, incubation and pyrolysis are performed inside the liner of a programmable temperature vaporizer injector. The new system not only allows efficient analysis of large series of samples, but also allows automated optimization of the experimental parameters based on an experimental design approach. The performance of the automated THM-procedure was evaluated by performing THM-GC of a poly(acrylic acid)-poly(maleic anhydride) copolymer (PAA/PMAH) and several polysaccharides. The optimized THM-procedure was applied for the structural characterization and differentiation of several lignins and hydroxypropylmethyl-celluloses. It was also applied to proteins. Here myoglobin and cytochrome c were used as the model compounds. Both conventional GC-mass spectrometry (MS) and comprehensive two-dimensional gas chromatography (GCxGC)-time-of-flight (TOF) MS were used for separation and identification of the species formed. The information obtained can aid in structure elucidation of polar biopolymers as well as in providing detailed compositional information which can be used to differentiate structurally similar biopolymers.

  11. Electroslag and electrogas welding

    NASA Technical Reports Server (NTRS)

    Campbell, H. C.

    1972-01-01

    These two new joining methods perform welding in the vertical position, and therein lies the secret of their impressive advantages in material handling, in weld preparation, in welding speed, in freedom from distortion, and in weld soundness. Once the work has been set in the proper vertical position for welding, no further plate handling is required. The molten filler metal is held in place by copper shoes or dams, and the weld is completed in one pass.

  12. Welding processes and practices

    SciTech Connect

    Koellhoffer, L.; Manz, A.F.; Hornberger, G.

    1987-01-01

    Each section begins with basic process theory and moves on to practical exercises that become increasingly more difficult. Among the many processes and practices covered are: the materials and mechanical factors, basic positions and joints, oxyfuel gas welding, oxyacetylene welding of carbon steel, shielded metal arc welding, flux-colored arc welding, and gas tungsten arc welding. Discusses the advantages and disadvantages of welding, and presents trouble-shooting techniques.

  13. Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints

    SciTech Connect

    Zhang, C.Q. Robson, J.D.; Ciuca, O.; Prangnell, P.B.

    2014-11-15

    Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural aging on peak load and fracture energy were investigated. The peak load and fracture energy of welds increased with an increase in welding time and then reached a plateau. The lap shear strength (peak load) can reach the same level as that of similar Al–Al joints. After natural aging, the fracture mode of welds transferred from ductile fracture of the softened aluminum to interfacial failure due to the strength recovery of AA6111. - Highlights: • Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding. • No visible intermetallic reaction layer was detected on weld interface. • The lap shear strength can reach the same level as that of similar Al–Al joints. • The fracture mode becomes interfacial failure after natural aging.

  14. A Designed Experiments Approach to Optimization of Automated Data Acquisition during Characterization of Bacteria with MALDI-TOF Mass Spectrometry

    PubMed Central

    Zhang, Lin; Borror, Connie M.; Sandrin, Todd R.

    2014-01-01

    MALDI-TOF MS has been shown capable of rapidly and accurately characterizing bacteria. Highly reproducible spectra are required to ensure reliable characterization. Prior work has shown that spectra acquired manually can have higher reproducibility than those acquired automatically. For this reason, the objective of this study was to optimize automated data acquisition to yield spectra with reproducibility comparable to those acquired manually. Fractional factorial design was used to design experiments for robust optimization of settings, in which values of five parameters (peak selection mass range, signal to noise ratio (S:N), base peak intensity, minimum resolution and number of shots summed) commonly used to facilitate automated data acquisition were varied. Pseudomonas aeruginosa was used as a model bacterium in the designed experiments, and spectra were acquired using an intact cell sample preparation method. Optimum automated data acquisition settings (i.e., those settings yielding the highest reproducibility of replicate mass spectra) were obtained based on statistical analysis of spectra of P. aeruginosa. Finally, spectrum quality and reproducibility obtained from non-optimized and optimized automated data acquisition settings were compared for P. aeruginosa, as well as for two other bacteria, Klebsiella pneumoniae and Serratia marcescens. Results indicated that reproducibility increased from 90% to 97% (p-value0.002) for P. aeruginosa when more shots were summed and, interestingly, decreased from 95% to 92% (p-value 0.013) with increased threshold minimum resolution. With regard to spectrum quality, highly reproducible spectra were more likely to have high spectrum quality as measured by several quality metrics, except for base peak resolution. Interaction plots suggest that, in cases of low threshold minimum resolution, high reproducibility can be achieved with fewer shots. Optimization yielded more reproducible spectra than non-optimized settings for

  15. 2195 Aluminum-Copper-Lithium Friction Plug Welding Development

    NASA Technical Reports Server (NTRS)

    Takeshita, Rike P.; Hartley, Paula J.; Baker, Kent S.

    1997-01-01

    Technology developments and applications of friction plug welding is presented. This friction repair welding technology is being studied for implementation on the Space Transportation System's Super Light Weight External Tank. Single plug repairs will be used on a vast majority of weld defects, however, linear defects of up to several inches can be repaired by overlapping plug welds. Methods and results of tensile, bend, simulated service, surface crack tension and other tests at room and cryogenic temperatures is discussed. Attempts to implement Friction Plug Welding has led to both tool and process changes in an attempt to minimize expansive tooling and lengthy implementation times. Process control equipment and data storage methods intended for large scale production will also be addressed. Benefits include increased strength and toughness, decreased weld repair time, automated and highly reliable process, and a lower probability of having to re-repair defect locations.

  16. 2195 Aluminum-Copper-Lithium Friction Plug Welding Development

    NASA Technical Reports Server (NTRS)

    Takeshita, Rike P.; Hartley, Paula J.; Baker, Kent S.

    1997-01-01

    Technology developments and applications of friction plug welding is presented. This friction repair welding technology is being studied for implementation on the Space Transportation System's Super Light Weight External Tank. Single plug repairs will be used on a vast majority of weld defects, however, linear defects of up to several inches can be repaired by overlapping plug welds. Methods and results of tensile, bend, simulated service, surface crack tension and other tests at room and cryogenic temperatures is discussed. Attempts to implement Friction Plug Welding has led to both tool and process changes in an attempt to minimize expansive tooling and lengthy implementation times. Process control equipment and data storage methods intended for large scale production will also be addressed. Benefits include increased strength and toughness, decreased weld repair time, automated and highly reliable process, and a lower probability of having to re-repair defect locations.

  17. In-process discontinuity detection during friction stir welding

    NASA Astrophysics Data System (ADS)

    Shrivastava, Amber

    The objective of this work is to develop a method for detecting the creation of discontinuities (e.g., voids) during friction stir welding. Friction stir welding is inherently cost-effective, however, the need for significant weld inspection can make the process cost-prohibitive. A new approach to weld inspection is required -- where an in-situ characterization of weld quality can be obtained, reducing the need for post-process inspection. Friction stir welds with discontinuity and without discontinuity were created. In this work, discontinuities are generated by reducing the friction stir tool rotation frequency and increasing the tool traverse speed in order to create "colder" welds. During the welds, forces are measured. Discontinuity sizes for welds are measured by computerized tomography. The relationship between the force transients and the discontinuity sizes indicate that the force measurement during friction stir welding can be effectively used for detecting discontinuities in friction stir welds. The normalized force transient data and normalized discontinuity size are correlated to develop a criterion for discontinuity detection. Additional welds are performed to validate the discontinuity detection method. The discontinuity sizes estimated by the force measurement based method are in good agreement with the discontinuity sizes measured by computerized tomography. These results show that the force measurement based discontinuity detection model method can be effectively used to detect discontinuities during friction stir welding.

  18. Effect of Pre- and Post-weld Heat Treatments on Linear Friction Welded Ti-5553

    NASA Astrophysics Data System (ADS)

    Wanjara, Priti; Dalgaard, Elvi; Gholipour, Javad; Cao, Xinjin; Cuddy, Jonathan; Jonas, John J.

    2014-10-01

    Linear friction welding allows solid-state joining of near-beta ( β) titanium alloy Ti-5553 (Ti-5Al-5V-5Mo-3Cr). In the as-welded condition, the weld zone (WZ) exhibits β grain refinement and marked softening as compared with Ti-5553 in the solution heat treated and aged condition. The softening of the weldment is attributed to the depletion of the strengthening alpha ( α) phase in the WZ and the adjacent thermo-mechanically affected zone (TMAZ). Specifically, in near- β titanium alloys, the strength of the material mainly depends on the shape, size, distribution, and fraction of the primary α and other decomposition products of the β phase. Hence, a combination of pre- and post-weld heat treatments were applied to determine the conditions that allow mitigating the α phase depletion in the WZ and TMAZ of the welds. The mechanical response of the welded samples to the heat treatments was determined by performing microhardness measurements and tensile testing at room temperature with an automated 3D deformation measurement system. It was found that though the joint efficiency in the as-welded condition was high (96 pct), strain localization and failure occurred in the TMAZ. The application of post-weld solution heat treatment with aging was effective in restoring α, increasing the joint efficiency (97 to 99 pct) and inducing strain localization and failure in the parent material region.

  19. Friction Pull Plug Welding in Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Brooke, Shane A.; Bradford, Vann

    2012-01-01

    NASA's Marshall Space Flight Center (MSFC) has recently invested much time and effort into the process development of Friction Pull Plug Welding (FPPW). FPPW, is a welding process similar to Friction Push Plug Welding in that, there is a small rotating part (plug) being spun and simultaneously pulled (forged) into a larger part. These two processes differ, in that push plug welding requires an internal reaction support, while pull plug welding reacts to the load externally. FPPW was originally conceived as a post proof repair technique for the Space Shuttle fs External Tank. FPPW was easily selected as the primary weld process used to close out the termination hole on the Constellation Program's ARES I Upper Stage circumferential Self-Reacting Friction Stir Welds (SR-FSW). The versatility of FPPW allows it to also be used as a repair technique for both SR-FSW and Conventional Friction Stir Welds. To date, all MSFC led development has been concentrated on aluminum alloys (2195, 2219, and 2014). Much work has been done to fully understand and characterize the process's limitations. A heavy emphasis has been spent on plug design, to match the various weldland thicknesses and alloy combinations. This presentation will summarize these development efforts including weld parameter development, process control, parameter sensitivity studies, plug repair techniques, material properties including tensile, fracture and failure analysis.

  20. Vaccum Gas Tungsten Arc Welding, phase 1

    NASA Technical Reports Server (NTRS)

    Weeks, J. L.; Krotz, P. D.; Todd, D. T.; Liaw, Y. K.

    1995-01-01

    This two year program will investigate Vacuum Gas Tungsten Arc Welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. VGTAW appears to offer a significant improvement in weldability because of the clean environment and lower heat input needed. The overall objective of the program is to develop the VGTAW technology and implement it into a manufacturing environment that will result in lower cost, better quality and higher reliability aerospace components for the space shuttle and other NASA space systems. Phase 1 of this program was aimed at demonstrating the process's ability to weld normally difficult-to-weld materials. Phase 2 will focus on further evaluation, a hardware demonstration and a plan to implement VGTAW technology into a manufacturing environment. During Phase 1, the following tasks were performed: (1) Task 11000 Facility Modification - an existing vacuum chamber was modified and adapted to a GTAW power supply; (2) Task 12000 Materials Selection - four difficult-to-weld materials typically used in the construction of aerospace hardware were chosen for study; (3) Task 13000 VGTAW Experiments - welding experiments were conducted under vacuum using the hollow tungsten electrode and evaluation. As a result of this effort, two materials, NARloy Z and Incoloy 903, were downselected for further characterization in Phase 2; and (4) Task 13100 Aluminum-Lithium Weld Studies - this task was added to the original work statement to investigate the effects of vacuum welding and weld pool vibration on aluminum-lithium alloys.

  1. Vaccum Gas Tungsten Arc Welding, phase 1

    NASA Astrophysics Data System (ADS)

    Weeks, J. L.; Krotz, P. D.; Todd, D. T.; Liaw, Y. K.

    1995-03-01

    This two year program will investigate Vacuum Gas Tungsten Arc Welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. VGTAW appears to offer a significant improvement in weldability because of the clean environment and lower heat input needed. The overall objective of the program is to develop the VGTAW technology and implement it into a manufacturing environment that will result in lower cost, better quality and higher reliability aerospace components for the space shuttle and other NASA space systems. Phase 1 of this program was aimed at demonstrating the process's ability to weld normally difficult-to-weld materials. Phase 2 will focus on further evaluation, a hardware demonstration and a plan to implement VGTAW technology into a manufacturing environment. During Phase 1, the following tasks were performed: (1) Task 11000 Facility Modification - an existing vacuum chamber was modified and adapted to a GTAW power supply; (2) Task 12000 Materials Selection - four difficult-to-weld materials typically used in the construction of aerospace hardware were chosen for study; (3) Task 13000 VGTAW Experiments - welding experiments were conducted under vacuum using the hollow tungsten electrode and evaluation. As a result of this effort, two materials, NARloy Z and Incoloy 903, were downselected for further characterization in Phase 2; and (4) Task 13100 Aluminum-Lithium Weld Studies - this task was added to the original work statement to investigate the effects of vacuum welding and weld pool vibration on aluminum-lithium alloys.

  2. Automated Guided-Wave Scanning Developed to Characterize Materials and Detect Defects

    NASA Technical Reports Server (NTRS)

    Martin, Richard E.; Gyekenyeski, Andrew L.; Roth, Don J.

    2004-01-01

    The Nondestructive Evaluation (NDE) Group of the Optical Instrumentation Technology Branch at the NASA Glenn Research Center has developed a scanning system that uses guided waves to characterize materials and detect defects. The technique uses two ultrasonic transducers to interrogate the condition of a material. The sending transducer introduces an ultrasonic pulse at a point on the surface of the specimen, and the receiving transducer detects the signal after it has passed through the material. The aim of the method is to correlate certain parameters in both the time and frequency domains of the detected waveform to characteristics of the material between the two transducers. The scanning system is shown. The waveform parameters of interest include the attenuation due to internal damping, waveform shape parameters, and frequency shifts due to material changes. For the most part, guided waves are used to gauge the damage state and defect growth of materials subjected to various mechanical or environmental loads. The technique has been applied to polymer matrix composites, ceramic matrix composites, and metal matrix composites as well as metallic alloys. Historically, guided wave analysis has been a point-by-point, manual technique with waveforms collected at discrete locations and postprocessed. Data collection and analysis of this type limits the amount of detail that can be obtained. Also, the manual movement of the sensors is prone to user error and is time consuming. The development of an automated guided-wave scanning system has allowed the method to be applied to a wide variety of materials in a consistent, repeatable manner. Experimental studies have been conducted to determine the repeatability of the system as well as compare the results obtained using more traditional NDE methods. The following screen capture shows guided-wave scan results for a ceramic matrix composite plate, including images for each of nine calculated parameters. The system can

  3. Automated Characterization and Quantification of Hydrocarbon Seeps Based on Frontal Illuminated Video Observations

    NASA Astrophysics Data System (ADS)

    Boelmann, J.; Zielinski, O.

    2015-04-01

    Hydrocarbon releases, either natural or due to anthropogenic activities, are of major relevance for the marine environment. In this work we specify our approach to quantify these seeps by subsea imaging utilizing camera systems and frontal illumination setups on board remotely operated vehicles. This work showcases, based on a campaign in the region west of Svalbard, improved methodological guidelines for the seep quantification operation together with a novel automated post-mission evaluation. The comparison of automated quantification with manual information extraction illustrates the efficiency of this new method while processing comparable estimates of seep characteristics.

  4. Weld pool phenomena

    SciTech Connect

    David, S.A.; Vitek, J.M.; Zacharia, T.; DebRoy, T.

    1994-09-01

    During welding, the composition, structure and properties of the welded structure are affected by the interaction of the heat source with the metal. The interaction affects the fluid flow, heat transfer and mass transfer in the weld pool, and the solidification behavior of the weld metal. In recent years, there has been a growing recognition of the importance of the weld pool transport processes and the solid state transformation reactions in determining the composition, structure and properties of the welded structure. The relation between the weld pool transport processes and the composition and structure is reviewed. Recent applications of various solidification theories to welding are examined to understand the special problems of weld metal solidification. The discussion is focussed on the important problems and issues related to weld pool transport phenomena and solidification. Resolution of these problems would be an important step towards a science based control of composition, structure and properties of the weld metal.

  5. Friction plug welding

    NASA Technical Reports Server (NTRS)

    Takeshita, Riki (Inventor); Hibbard, Terry L. (Inventor)

    2001-01-01

    Friction plug welding (FPW) usage is advantageous for friction stir welding (FSW) hole close-outs and weld repairs in 2195 Al--Cu--Li fusion or friction stir welds. Current fusion welding methods of Al--Cu--Li have produced welds containing varied defects. These areas are found by non-destructive examination both after welding and after proof testing. Current techniques for repairing typically small (<0.25) defects weaken the weldment, rely heavily on welders' skill, and are costly. Friction plug welding repairs increase strength, ductility and resistance to cracking over initial weld quality, without requiring much time or operator skill. Friction plug welding while pulling the plug is advantageous because all hardware for performing the weld can be placed on one side of the workpiece.

  6. WELDING APPARATUS

    DOEpatents

    Correy, T.B.; DeWitt, D.E.; Nelson, I.V.

    1963-04-23

    This patent covers an arrangement for replacing air in a welding chamber with an inert gas. This operation usually is time-consuming because of the tendency of the inert gas to mix with the air being removed from the welding chamber. The chamber is open at the bottom and has at its top a cover and a porous plate a little below the cover. The inert gas is admitted to the chamber through two screened openings in the cover. On passing through the porous plate, the gas acts as a piston extending across the chamber and moving downwardly to expel the air through the lower open end of the chamber, with a minimum of mixing with the air being expelled. (AEC)

  7. WELDING PROCESS

    DOEpatents

    Zambrow, J.; Hausner, H.

    1957-09-24

    A method of joining metal parts for the preparation of relatively long, thin fuel element cores of uranium or alloys thereof for nuclear reactors is described. The process includes the steps of cleaning the surfaces to be jointed, placing the sunfaces together, and providing between and in contact with them, a layer of a compound in finely divided form that is decomposable to metal by heat. The fuel element members are then heated at the contact zone and maintained under pressure during the heating to decompose the compound to metal and sinter the members and reduced metal together producing a weld. The preferred class of decomposable compounds are the metal hydrides such as uranium hydride, which release hydrogen thus providing a reducing atmosphere in the vicinity of the welding operation.

  8. Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  9. Effect of Shoulder Size on Weld Properties of Dissimilar Metal Friction Stir Welds

    NASA Astrophysics Data System (ADS)

    Akinlabi, E. T.

    2012-07-01

    This article reports a research study that shows the effect of shoulder diameter size on the resulting weld properties of dissimilar friction stir welds between 5754 aluminum alloy (AA) and C11000 copper (Cu). Welds were produced using three different shoulder diameter tools: 15, 18, and 25 mm by varying the rotational speed between 600 and 1200 rpm and the traverse speed between 50 and 300 mm/min to achieve the best result. Each parameter combination was chosen to represent different heat input conditions (low, intermediates and high). The welds were characterized through microstructural evaluation, tensile testing, microhardness measurements, x-ray diffraction analysis, and electrical resistivity. Microstructural evaluation of the welds revealed that the welds produced consisted of all the friction stir welding (FSW) microstructure zones with organized flow lines comprising mixture layers of aluminum (Al) and copper (Cu) at the Stir Zones. The average Ultimate Tensile Strength (UTS) of the welds considered ranged from 178 to 208 MPa. Higher Vickers microhardness values were measured at the joint interfaces of all the welds because of the presence of intermetallic compounds in these regions. The x-ray diffraction analysis revealed the presence of Al4Cu9 and Al2Cu intermetallics at the interfacial regions, and low electrical resistivities were obtained at the joint interfaces. An optimized parameter setting for FSW of Al and Cu was obtained at the weld produced at 950 rpm and 50 mm/min with the 18-mm shoulder diameter tool.

  10. Effect of Weld Schedule on the Residual Stress Distribution of Boron Steel Spot Welds

    NASA Astrophysics Data System (ADS)

    Raath, N. D.; Norman, D.; McGregor, I.; Dashwood, R.; Hughes, D. J.

    2017-06-01

    Press-hardened boron steel has been utilized in anti-intrusion systems in automobiles, providing high strength and weight-saving potential through gage reduction. Boron steel spot welds exhibit a soft heat-affected zone which is surrounded by a hard nugget and outlying base material. This soft zone reduces the strength of the weld and makes it susceptible to failure. Additionally, different welding regimes lead to significantly different hardness distributions, making failure prediction difficult. Boron steel sheets, welded with fixed and adaptive schedules, were characterized. These are the first experimentally determined residual stress distributions for boron steel resistance spot welds which have been reported. Residual strains were measured using neutron diffraction, and the hardness distributions were measured on the same welds. Additionally, similar measurements were performed on spot welded DP600 steel as a reference material. A correspondence between residual stress and hardness profiles was observed for all welds. A significant difference in material properties was observed between the fixed schedule and adaptively welded boron steel samples, which could potentially lead to a difference in failure loads between the two boron steel welds.

  11. Preliminary numerical modeling for the G-Tunnel welded tuff mining experiment; Yucca Mountain site characterization project

    SciTech Connect

    Johnson, R.L.; Bauer, S.J.

    1991-09-01

    Yucca Mountain, located in Southern Nevada, is to be considered as a potential site for a nuclear waste repository. Located in Rainier Mesa on the Nevada Test Site, G-Tunnel has been the site of a series of experiments, part of whose purpose is to evaluate measurement techniques for rock mechanics before testing in the Exploratory Shaft. Rainier Mesa is composed of welded and nonwelded tuffs that have thermal and mechanical properties and stress states similar to those of tuffs expected to be encountered at Yucca Mountain. A series of finite element calculations were performed to aid in designing instrumentation for the experiments in G-Tunnel and later to correlate with measured data. In this report are presented the results of the preliminary finite element calculations performed in conjunction with experimental measurements of drift convergence, or closure, and rock mass relaxation zones made before, during, and after completing the welded tuff mining experiment in G-Tunnel. Tape extensometer measurements of drift convergences and measurements determined by multiple point borehole extensometers are compared with corresponding calculated values using linear elastic and jointed rock material models. 9 refs., 25 figs., 7 tabs.

  12. Spectroscopic characterization of laser-induced plasma created during welding with a pulsed Nd:YAG laser

    SciTech Connect

    Lacroix, D.; Jeandel, G.; Boudot, C.

    1997-05-01

    A spectroscopic study of a laser-induced plume created during the welding of stainless steel and other materials (iron and chromium) has been carried out. A pulsed Nd:YAG laser of 1000 W average power is used. The evolutions of the electron temperature and electron density have been studied for several welding parameters. We use working powers from 300 to 900 W and pulse durations between 1.5 and 5 ms. The influence of shielding gases like nitrogen and argon has been taken into account. Temperature and density calculations are based on the observation of the relative intensities and shapes of the emission peaks. We assume that the plasma is in local thermal equilibrium. The temperature is calculated with the Boltzmann plot method and the density with the Stark broadening of an iron line. The electron temperatures vary in the range of 4500{endash}7100 K, electron density between 3{times}10{sup 22} and 6.5{times}10{sup 22} m{sup {minus}3}. The absorption of the laser beam in the plasma is calculated using the Inverse Bremsstrahlung theory. {copyright} {ital 1997 American Institute of Physics.}

  13. Fabrication and characterization of metal-packaged fiber Bragg grating sensor by one-step ultrasonic welding

    NASA Astrophysics Data System (ADS)

    Zhang, Yumin; Zhu, Lianqing; Luo, Fei; Dong, Mingli; Ding, Xiangdong; He, Wei

    2016-06-01

    A metallic packaging technique of fiber Bragg grating (FBG) sensors is developed for measurement of strain and temperature, and it can be simply achieved via one-step ultrasonic welding. The average strain transfer rate of the metal-packaged sensor is theoretically evaluated by a proposed model aiming at surface-bonded metallic packaging FBG. According to analytical results, the metallic packaging shows higher average strain transfer rate compared with traditional adhesive packaging under the same packaging conditions. Strain tests are performed on an elaborate uniform strength beam for both tensile and compressive strains; strain sensitivities of approximately 1.16 and 1.30 pm/μɛ are obtained for the tensile and compressive situations, respectively. Temperature rising and cooling tests are also executed from 50°C to 200°C, and the sensitivity of temperature is 36.59 pm/°C. All the measurements of strain and temperature exhibit good linearity and stability. These results demonstrate that the metal-packaged sensors can be successfully fabricated by one-step welding technique and provide great promise for long-term and high-precision structural health monitoring.

  14. Characterizing individual particles on tree leaves using computer automated scanning electron microscopy

    Treesearch

    D. L. Johnson; D. J. Nowak; V. A. Jouraeva

    1999-01-01

    Leaves from twenty-three deciduous tree species and five conifer species were collected within a limited geographic range (1 km radius) and evaluated for possible application of scanning electron microscopy and X-ray microanalysis techniques of individual particle analysis (IPA). The goal was to identify tree species with leaves suitable for the automated...

  15. Amazon Forest Structure from IKONOS Satellite Data and the Automated Characterization of Forest Canopy Properties

    Treesearch

    Michael Palace; Michael Keller; Gregory P. Asner; Stephen Hagen; Bobby . Braswell

    2008-01-01

    We developed an automated tree crown analysis algorithm using 1-m panchromatic IKONOS satellite images to examine forest canopy structure in the Brazilian Amazon. The algorithm was calibrated on the landscape level with tree geometry and forest stand data at the Fazenda Cauaxi (3.75◦ S, 48.37◦ W) in the eastern Amazon, and then compared with forest...

  16. A framework for the automated data-driven constitutive characterization of composites

    Treesearch

    J.G. Michopoulos; John Hermanson; T. Furukawa; A. Iliopoulos

    2010-01-01

    We present advances on the development of a mechatronically and algorithmically automated framework for the data-driven identification of constitutive material models based on energy density considerations. These models can capture both the linear and nonlinear constitutive response of multiaxially loaded composite materials in a manner that accounts for progressive...

  17. Development and evaluation of an automated reflectance microscope system for the petrographic characterization of bituminous coals

    SciTech Connect

    Hoover, D. S.; Davis, A.

    1980-10-01

    The development of automated coal petrographic techniques will lessen the demands on skilled personnel to do routine work. This project is concerned with the development and successful testing of an instrument which will meet these needs. The fundamental differences in reflectance of the three primary maceral groups should enable their differentiation in an automated-reflectance frequency histogram (reflectogram). Consequently, reflected light photometry was chosen as the method for automating coal petrographic analysis. Three generations of an automated system (called Rapid Scan Versions I, II and III) were developed and evaluated for petrographic analysis. Their basic design was that of a reflected-light microscope photometer with an automatic stage, interfaced with a minicomputer. The hardware elements used in the Rapid Scan Version I limited the system's flexibility and presented problems with signal digitization and measurement precision. Rapid Scan Version II was designed to incorporate a new microscope photometer and computer system. A digital stepping stage was incorporated into the Rapid Scan Version III system. The precision of reflectance determination of this system was found to be +- 0.02 percent reflectance. The limiting factor in quantitative interpretation of Rapid Scan reflectograms is the resolution of reflectance populations of the individual maceral groups. Statistical testing indicated that reflectograms were highly reproducible, and a new computer program, PETAN, was written to interpret the curves for vitrinite reflectance parameters ad petrographic.

  18. Initial Development in Joining of ODS Alloys Using Friction Stir Welding

    SciTech Connect

    Ren, Weiju; Feng, Zhili

    2007-08-01

    Solid-state welding of oxide-dispersion-strengthened (ODS) alloy MA956 sheets using friction stir welding (FSW) was investigated. Butt weld was successfully produced. The weld and base metals were characterized using optical microscopy, scanning electronic microscopy, transmission electronic microscopy, and energy dispersion x-ray spectrum. Microhardness mapping was also conducted over the weld region. Analyses indicate that the distribution of the strengthening oxides was preserved in the weld. Decrease in microhardness of the weld was observed but was insignificant. The preliminary results seem to confirm the envisioned feasibility of FSW application to ODS alloy joining. For application to Gen IV nuclear reactor heat exchanger, further investigation is suggested.

  19. Influence of Aluminum Content on Grain Refinement and Strength of AZ31 Magnesium GTA Weld Metal

    SciTech Connect

    Babu, N. Kishore; Cross, Carl E.

    2012-06-28

    The goal is to characterize the effect of Al content on AZ31 weld metal, the grain size and strength, and examine role of Al on grain refinement. The approach is to systematically vary the aluminum content of AZ31 weld metal, Measure average grain size in weld metal, and Measure cross-weld tensile properties and hardness. Conclusions are that: (1) increased Al content in AZ31 weld metal results in grain refinement Reason: higher undercooling during solidification; (2) weld metal grain refinement resulted in increased strength & hardness Reason: grain boundary strengthening; and (3) weld metal strength can be raised to wrought base metal levels.

  20. Introduction to Welding.

    ERIC Educational Resources Information Center

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  1. Weld-Bead Shaver

    NASA Technical Reports Server (NTRS)

    Guirguis, Kamal; Price, Daniel S.

    1990-01-01

    Hand-held power tool shaves excess metal from inside circumference of welded duct. Removes excess metal deposited by penetration of tungsten/inert-gas weld or by spatter from electron-beam weld. Produces smooth transition across joint. Easier to use and not prone to overshaving. Also cuts faster, removing 35 in. (89 cm) of weld bead per hour.

  2. Vacuum vapor deposition: A spinoff of space welding development

    NASA Technical Reports Server (NTRS)

    Poorman, R. M.

    1991-01-01

    A vapor deposition process has been defined through a spinoff effort of space welding development. In this development for welding in a space environment, a hollow electrode was used to add gas precisely at the welding arc. This provides gas for ionization which carries the welding arc current. During this welding development metal vapor coatings were observed. These coatings are unique in that they are produced by a new process. Some coatings produced and the potential of this new and innovative vapor deposition process are characterized. Advantages over prior art are discussed.

  3. Laser welding in space

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  4. Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Mondal, Mounarik; Das, Hrishikesh; Ahn, Eun Yeong; Hong, Sung Tae; Kim, Moon-Jo; Han, Heung Nam; Pal, Tapan Kumar

    2017-09-01

    Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.

  5. Particulate and gaseous emissions when welding aluminum alloys.

    PubMed

    Cole, Homer; Epstein, Seymour; Peace, Jon

    2007-09-01

    Fabrication and repair of aluminum components and structures commonly involves the use of electric arc welding. The interaction of the arc and the metal being welded generates ultraviolet radiation, metallic oxides, fumes, and gases. Aluminum is seldom used as the pure metal but is often alloyed with other metals to improve strength and other physical properties. Therefore, the exact composition of any emissions will depend on the welding process and the particular aluminum alloy being welded. To quantify such emissions, The Aluminum Association sponsored several studies to characterize arc welding emissions by the gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) processes for various combinations of base and filler alloys. In all cases, the tests were conducted under conditions that could be found in a production weld shop without forced ventilation. The concentrations of each analyte that a welder could be exposed to were greatly affected by the welding process, the composition of the base and filler alloys, the position of the welder, and the welding helmet. The results obtained can be used by employers to identify and control potential hazards associated with the welding of aluminum alloys and can provide the basis for hazard communication to employees involved in the welding of these alloys.

  6. Weld repair without PWHT for Cr-Mo steel

    SciTech Connect

    Friedman, L.M.

    1995-12-01

    The Edison Welding Institute and TWI of Cambridge, England have completed a group sponsored project that has been successful in demonstrating the acceptability to weld repair 1{1/4}Cr-{1/2}Mo and 2{1/4}Cr-1Mo steels without PWHT. A detailed SMAW welding procedure was developed for all welding positions that provides excellent weldment properties in the as-welded condition for both the 1{1/4}Cr-{1/2}Mo and 2{1/4}Cr-1Mo steels. This procedure is supported by detailed welding instructions for controlled deposition welding, a welder training document, and instructions for welding of the welder qualification test assembly. The program included a significant amount of mechanical property characterization and performance testing to validate the acceptability of controlled deposition, as-welded repair of the CrMo steels. Another important accomplishment of this program was the development of a set of guidelines that identifies where, when, and how to apply controlled deposition, as-welded repairs for electric utility and petroleum refinery equipment. One final and important result, partly due to this program, is that a new set of rules have been approved for the National Board Inspection Code (ANSI/NB-23) for weld repair of ferritic steel components without PWHT. This is Chapter 3, Supplement 3 in the NBIC Code, ``Welding Methods as Alternatives to Postweld Heat Treatment.``

  7. Welding properties of thin steel sheets by laser-arc hybrid welding: laser focused arc welding

    NASA Astrophysics Data System (ADS)

    Ono, Moriaki; Shinbo, Yukio; Yoshitake, Akihide; Ohmura, Masanori

    2003-03-01

    Laser-arc hybrid welding combines the laser and arc welding processes to provide advantages not found in either. This process can weld lapped steel sheets that have a larger gap than is possible with laser welding. Blowholes form when lap-welding zinc-coated steel sheets because of the zinc that is vaporized. The laser-arc hybrid welding process can lap-weld zinc-coated steel sheets without causing blowholes. The welding speed of laser-arc hybrid welding is nearly equivalent to that of laser welding. Laser-arc hybrid welding produces high-quality lap joints and is ideal for assembly welding of automotive parts.

  8. Characterization of low alloy ferritic steel–Ni base alloy dissimilar metal weld interface by SPM techniques, SEM/EDS, TEM/EDS and SVET

    SciTech Connect

    Wang, Siyan; Ding, Jie; Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu

    2015-02-15

    The interface region of welded A508–Alloy 52 M is characterized by scanning probe microscope (SPM) techniques, scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM)/Energy Dispersive Spectroscopy (EDS) and scanning vibrate electrode technique (SVET). The regions along the welded A508–Alloy 52 M interface can be categorized into two types according to their different microstructures. In the type-I interface region, A508 and Alloy 52 M are separated by the fusion boundary, while in the type-II interface region, A508 and Alloy 52 M are separated by a martensite zone. A508, martensite zone and grain boundaries in Alloy 52 M are ferromagnetic while the Alloy 52 M matrix is paramagnetic. The Volta potentials measured by scanning Kelvin probe force microscopy (SKPFM) of A508, martensite zone and Alloy 52 M follow the order: V{sub 52} {sub M} > V{sub A508} > V{sub martensite}. The corrosion behavior of A508–Alloy 52 M interface region is galvanic corrosion, in which Alloy 52 M is cathode while A508 is anode. The martensite dissolves faster than Alloy 52 M, but slower than A508 in the test solution. - Highlights: • The A508–Alloy 52 M interface regions can be categorized into two types. • The chromium depleted region is observed along the Alloy 52 M grain boundary. • The Alloy 52 M grain boundaries which are close to the interface are ferromagnetic. • Martensite zone has lower Volta potential but higher corrosion resistance than A508.

  9. Advanced Welding Applications

    NASA Technical Reports Server (NTRS)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  10. Fusion Welding Research.

    DTIC Science & Technology

    2014-09-26

    alloy for a variety of Navy systems. The fracture toughness of thick plate submerged arc welds is of particular interesc. This project is an...research S on welding processes. Studies include metal vapors in the arc , development of a high speed infrared temperature monitor, digital signal...analysis as a weld process monitor, convection in arc weld pools, droplet transfer and contact tip wear in gas metal arc welding of titanium, and fractd’re

  11. Evolution of a Benthic Imaging System From a Towed Camera to an Automated Habitat Characterization System

    DTIC Science & Technology

    2008-09-01

    classification run using five target categories. Percentage accuracy varied from 77% for seastars to 87% for razor clams . The high accuracy for razor ...Machine. Manual % false + scallop seastar sediment Razor clam other Scallop 5984 8 240 43 193 8 Seastar 397 842 111 39 38...Automated Sediment 197 49 7839 31 2837 Razor clam 54 129 62 1825 927 Other 467 58 1132 138 15736 % false - 15 total

  12. A semi-automated Raman micro-spectroscopy method for morphological and chemical characterizations of microplastic litter.

    PubMed

    L, Frère; I, Paul-Pont; J, Moreau; P, Soudant; C, Lambert; A, Huvet; E, Rinnert

    2016-12-15

    Every step of microplastic analysis (collection, extraction and characterization) is time-consuming, representing an obstacle to the implementation of large scale monitoring. This study proposes a semi-automated Raman micro-spectroscopy method coupled to static image analysis that allows the screening of a large quantity of microplastic in a time-effective way with minimal machine operator intervention. The method was validated using 103 particles collected at the sea surface spiked with 7 standard plastics: morphological and chemical characterization of particles was performed in <3h. The method was then applied to a larger environmental sample (n=962 particles). The identification rate was 75% and significantly decreased as a function of particle size. Microplastics represented 71% of the identified particles and significant size differences were observed: polystyrene was mainly found in the 2-5mm range (59%), polyethylene in the 1-2mm range (40%) and polypropylene in the 0.335-1mm range (42%).

  13. Effect of Electromagnetic Stirring on Weld Pools.

    DTIC Science & Technology

    1983-10-01

    Cminue an reverse sde If neceewer mE identity b block nmber) GTAW Electromagnetic Agitation Titanium Thermal Gradient 20. A RACT (Continue en revers... GTAW Gas Tungsten Arc Welding V Voltage iv -- ’ -’y - -’ e - a + . - - . - CONVERSION FACTORS 1 -1/sin - 2.12 cfh I J - 5 (9F - 32) 1 cm - 0.394 in...carefully controlled and monitored conditions. The set of welds made to determine the effect of stirring frequency on grain size employed automated GTAW

  14. Study on Sensor Design Technique for Real-Time Robotic Welding Tracking System

    NASA Astrophysics Data System (ADS)

    Liu, C. J.; Li, Y. B.; Zhu, J. G.; Ye, S. H.

    2006-10-01

    Based on visual measurement techniques, the real-time robotic welding tracking system achieves real-time adjustment for robotic welding according to the position and shape changes of a workpiece. In system design, the sensor design technique is so important that its performance directly affects the precision and stability of the tracking system. Through initiative visual measurement technology, a camera unit for real-time sampling is built with multiple-strip structured light and a high-performance CMOS image sensor including 1.3 million pixels; to realize real-time data process and transmission, an image process unit is built with FPGA and DSP. Experiments show that the precision of this sensor reaches 0.3mm, and band rate comes up to 10Mbps, which effectively improves robot welding quality.With the development of advanced manufacturing technology, it becomes an inexorable trend to realize the automatic, flexible and intelligent welding product manufacture. With the advantage of interchangeability and reliability, robotic welding can boost productivity, improve work condition, stabilize and guarantee weld quality, and realize welding automation of the short run products [1]. At present, robotic welding has already become the application trend of automatic welding technology. Traditional welding robots are play-back ones, which cannot adapt environment and weld distortion. Especially in the more and more extensive arc-welding course, the deficiency and limitation of play-back welding technology becomes more prominent because of changeable welding condition. It becomes one of the key technology influencing the development of modern robotic welding technology to eliminate or decrease uncertain influence on quality of welding such as changing welding condition etc [2]. Based on visual measuring principle, this text adopts active visual measuring technology, cooperated with high-speed image process and transmission technology to structure a tracking sensor, to realize

  15. Friction Pull Plug Welding in Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Brooke, Shane A.; Bradford, Vann; Burkholder, Jonathon

    2011-01-01

    NASA fs Marshall Space Flight Center (MSFC) has recently invested much time and effort into the process development of Friction Pull Plug Welding (FPPW). FPPW, is a welding process similar to Friction Push Plug Welding in that, there is a small rotating part (plug) being spun and simultaneously pulled (forged) into a larger part. These two processes differ, in that push plug welding requires an internal reaction support, while pull plug welding reacts to the load externally. FPPW was originally conceived as a post proof repair technique for External Tank. FPPW was easily selected as the primary process used to close out the termination hole on the Constellation Program fs ARES I Upper Stage circumferential Self ] Reacting Friction Stir Welds (SR ]FSW). The versatility of FPPW allows it to also be used as a repair technique for both SR ]FSW and Conventional Friction Stir Welds. To date, all MSFC led development has been concentrated on aluminum alloys (2195, 2219, and 2014). Much work has been done to fully understand and characterize the process fs limitations. A heavy emphasis has been spent on plug design, to match the various weldland thicknesses and alloy combinations. This presentation will summarize these development efforts including weld parameter development, process control, parameter sensitivity studies, plug repair techniques, material properties including tensile, fracture and failure analysis.

  16. Signal Analysis of Gas Tungsten Arc Welds

    NASA Technical Reports Server (NTRS)

    Eagar, T. W.

    1985-01-01

    Gas tungsten arc welding is a process in which the input parameters such as current, voltage and travel speed, can be easily controlled and/or monitored. However, weld quality is not solely a function of these parameters. An adaptive method of observing weld quality is desired to improve weld quality assurance. The use of dynamic electrical properties of the welding arc as a weld quality monitor was studied. The electrical properties of the arc are characterized by the current voltage transfer function. The hardware and software necessary to collect the data at a maximum rate of 45 kHz and to allow the off-line processing of this data are tested. The optimum input current waveform is determined. Bead-on-plate welds to observe such characteristics of the weld as the fundamental frequency of the puddle are studied. Future work is planned to observe changes of the arc response with changes in joint geometry, base metal chemistry, and shielding gas composition are discussed.

  17. Aluminum Lithium Alloy 2195 Fusion Welding Improvements with New Filler Wire

    NASA Technical Reports Server (NTRS)

    Russell, Carolyn; Bjorkman, Gerry; McCool, Carolyn (Technical Monitor)

    2000-01-01

    A viewgraph presentation outlines NASA Marshall Space Flight Center, Lockheed Martin Michoud Space Systems, and McCook Metals' development an aluminum-copper weld filler wire for fusion welding 2195 aluminum lithium. The aluminum-copper based weld filler wire has been identified as B218, which is the result of six years of weld filler wire development funded by NASA, Lockheed Martin, and McCook Metals. The Super Lightweight External Tank for the NASA Space Shuttle Program consists of 2195 welded with 4043 aluminum-silicon weld filler wire. The B218 filler wire chemistry was developed to produce enhanced 2195 weld and repair weld mechanical properties. An initial characterization of the B218 weld filler wire was performed consisting of initial weld and repair weld evaluation comparing B218 and 4043. The testing involved room temperature and cryogenic tensile testing along with fracture toughness testing. B218 weld filler wire proved to produce enhanced initial and repair weld tensile and fracture properties over 4043. B218 weld filler wire has proved to be a superior weld filler wire for welding 2195 and other aluminum lithium alloys over 4043.

  18. Television Monitoring System for Welding

    NASA Technical Reports Server (NTRS)

    Vallow, K.; Gordon, S.

    1986-01-01

    Welding process in visually inaccessible spots viewed and recorded. Television system enables monitoring of welding in visually inaccessible locations. System assists welding operations and provide video record, used for weld analysis and welder training.

  19. Television Monitoring System for Welding

    NASA Technical Reports Server (NTRS)

    Vallow, K.; Gordon, S.

    1986-01-01

    Welding process in visually inaccessible spots viewed and recorded. Television system enables monitoring of welding in visually inaccessible locations. System assists welding operations and provide video record, used for weld analysis and welder training.

  20. Hybrid manufacturing processes for fusion welding and friction stir welding of aerospace grade aluminum alloys

    NASA Astrophysics Data System (ADS)

    Gegesky, Megan Alexandra

    Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction to aerospace grade aluminum alloys as well as non-weldable alloys, is new. This is brought about by a lowered required clamping force required by adding a fusion weld before a friction stir processing technique. The changes in properties associated with joining techniques include: microstructural changes, changes in hardness, tensile strength, and corrosion resistance. This thesis illustrates these changes for the non-weldable AA2024-T351 and AA7075-T651 as well as the weldable alloy AA5052-H32. The microhardness, tensile strength and corrosion resistance of the four processing states: base material, fusion welded material, friction stir welded material, and friction stir processed fusion welded material is studied. The plausibility of this hybrid process for the three different materials is characterized, as well as plausible applications for this joining technique.

  1. High-Speed Friction-Stir Welding to Enable Aluminum Tailor-Welded Blanks

    NASA Astrophysics Data System (ADS)

    Hovanski, Yuri; Upadhyay, Piyush; Carsley, John; Luzanski, Tom; Carlson, Blair; Eisenmenger, Mark; Soulami, Ayoub; Marshall, Dustin; Landino, Brandon; Hartfield-Wunsch, Susan

    2015-05-01

    Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and they have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high volumes. While friction-stir welding (FSW) has been traditionally applied at linear velocities less than 1 m/min, high-volume production applications demand the process be extended to higher velocities more amenable to cost-sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low-to-moderate welding velocities do not directly translate to high-speed linear FSW. Therefore, to facilitate production of high-volume aluminum FSW components, parameters were developed with a minimum welding velocity of 3 m/min. With an emphasis on weld quality, welded blanks were evaluated for postweld formability using a combination of numerical and experimental methods. An evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum TWBs, which provided validation of the numerical and experimental analysis of laboratory-scale tests.

  2. Concurrent laser welding and annealing exploiting robotically manipulated optical fibers

    NASA Astrophysics Data System (ADS)

    Abdullah, Hussein A.; Siddiqui, Rafiq A.

    2002-12-01

    Present investigation reports on the effects of incorporating pre- and post-heating on the mechanical properties of laser-welded joints, in normal air condition. Two common types of steels, i.e. mild steel, and stainless steel were welded with Lumonic's MS 830 Nd 3+:YAG laser machine, with an output capacity of 400 W. Due to the low integrated energy input required for laser welded joints, the welded region are often cooled too rapidly via conduction to the surrounding material and atmosphere, which leads to hardness discontinuities in the fusion and heat affected zone. The effects of in-process laser annealing on the mechanical properties and microstructure of laser-welded joints are important in any manufacturing operation. To improve the poor weld characteristics, this work investigates the use of automated dual-beam delivery system to implement a pre- or post-heating technique, simultaneously with the welding process. The results show that proper selection of the control parameters for the pre- or post-heating can reduce the hardness of the weld significantly and improve the welded joints mechanical properties, such as higher tensile strength and better durability.

  3. A residual stress study in similar and dissimilar welds

    DOE PAGES

    Eisazadeh, Hamid; Goldak, John A.; Aidun, Daryush K.; ...

    2016-04-01

    Residual strain distributions in similar and dissimilar welds were measured using neutron diffraction (ND) method. Then, using three strain components, three-dimensional stress states were calculated. The results were used to determine the effect of the martensitic phase transformation and material properties on residual stress (RS) distribution. It was observed that smaller longitudinal RS was induced in the low carbon steel side of dissimilar weld when compared to its similar weld. Also, it was found that the transverse RS near and within the weld zone (WZ) in dissimilar weld exhibited a distinctive trend, with tensile mode reaching the yield strength ofmore » the base metal (BM). In order to characterize the WZ in dissimilar weld, we deployed optical microscopy, hardness, and energy dispersive X-ray spectroscopy (EDAX). This study not only provides further insight into the RS state in similar and dissimilar welds; it also delivers important consequences of phase transformation in the latter case.« less

  4. A residual stress study in similar and dissimilar welds

    SciTech Connect

    Eisazadeh, Hamid; Goldak, John A.; Aidun, Daryush K.; Coules, Harry E.; Bunn, Jeffrey R; Achuthan, A.

    2016-04-01

    Residual strain distributions in similar and dissimilar welds were measured using neutron diffraction (ND) method. Then, using three strain components, three-dimensional stress states were calculated. The results were used to determine the effect of the martensitic phase transformation and material properties on residual stress (RS) distribution. It was observed that smaller longitudinal RS was induced in the low carbon steel side of dissimilar weld when compared to its similar weld. Also, it was found that the transverse RS near and within the weld zone (WZ) in dissimilar weld exhibited a distinctive trend, with tensile mode reaching the yield strength of the base metal (BM). In order to characterize the WZ in dissimilar weld, we deployed optical microscopy, hardness, and energy dispersive X-ray spectroscopy (EDAX). This study not only provides further insight into the RS state in similar and dissimilar welds; it also delivers important consequences of phase transformation in the latter case.

  5. Welding and Weldability of Thorium-Doped Iridium Alloys

    SciTech Connect

    David, S.A.; Ohriner, E.K.; King, J.F.

    2000-03-12

    Ir-0.3%W alloys doped with thorium are currently used as post-impact containment material for radioactive fuel in thermoelectric generators that provide stable electrical power for a variety of outer planetary space exploration missions. Welding and weldability of a series of alloys was investigated using arc and laser welding processes. Some of these alloys are prone to severe hot-cracking during welding. Weldability of these alloys was characterized using Sigmajig weldability test. Hot-cracking is influenced to a great extent by the fusion zone microstructure and composition. Thorium content and welding atmosphere were found to be very critical. The weld cracking behavior in these alloys can be controlled by modifying the fusion zone microstructure. Fusion zone microstructure was found to be controlled by welding process, process parameters, and the weld pool shape.

  6. Moderately to Poorly Welded Tuff, Bishop, California: Geophysical and Geological Characterization to Determine the Source of Radar Scattering

    NASA Astrophysics Data System (ADS)

    Dinwiddie, C. L.; Grimm, R. E.; McGinnis, R. N.; Stillman, D. E.; Heggy, E.

    2006-12-01

    The National Research Council Decadal Study on Terrestrial Analogs to Mars recommended the Bishop Tuff exposed in the Volcanic Tableland (Bishop, California) as an analog site because some Martian volcanoes and the Stealth region of southwestern Tharsis are thought to be composed of pyroclastic deposits [1,2]. Contrary to our previous forecasts, which were based solely upon combined use of transient electromagnetic and vertical electrical soundings [3], the water table >100 m below the moderately welded, electrically resistive Bishop Tuff caprock cannot be imaged by low-frequency (12.5-50 MHz) ground penetrating radar (GPR) because of strong scattering and absorption attenuation [4,5]. We returned to the Volcanic Tableland to assess the source of near-surface scattering using differential GPS- based structural mapping, multielectrode resistivity profiling, rock and alluvium sample collection for specific gravity and EM property analyses, and higher-frequency GPR profiling. We used the 10-channel, 96 electrode Syscal Pro (IRIS) resistivity meter and the Sensors &Software pE 100 GPR and the GSSI SIR 3000 GPR with 50, 100, 200 MHz, and 270, 500, and 900 MHz antennas, respectively, to scan five 100-m-long parallel transects that were separated laterally by no more than 3.5 m. Initial results suggest that deformation in the form of polygonal cooling joints and at least one geologically mappable fault in the moderately welded caprock may be sources of near-surface scattering in radar profiles. These features, exposed at the surface, may be interpreted in the subsurface and should provide fluid pathways to pond percolating water or promote conduit flow. Discrete, subhorizontal signatures in radargrams may be indicative of localized primary cooling joints or secondary unloading joints. Ponding of water will promote erosion and dissolution both vertically and horizontally, ultimately further segmenting joint-bounded blocks of tuff. We observe these signatures in both

  7. Automated Performance Characterization of DSN System Frequency Stability Using Spacecraft Tracking Data

    NASA Technical Reports Server (NTRS)

    Pham, Timothy T.; Machuzak, Richard J.; Bedrossian, Alina; Kelly, Richard M.; Liao, Jason C.

    2012-01-01

    This software provides an automated capability to measure and qualify the frequency stability performance of the Deep Space Network (DSN) ground system, using daily spacecraft tracking data. The results help to verify if the DSN performance is meeting its specification, therefore ensuring commitments to flight missions; in particular, the radio science investigations. The rich set of data also helps the DSN Operations and Maintenance team to identify the trends and patterns, allowing them to identify the antennas of lower performance and implement corrective action in a timely manner. Unlike the traditional approach where the performance can only be obtained from special calibration sessions that are both time-consuming and require manual setup, the new method taps into the daily spacecraft tracking data. This new approach significantly increases the amount of data available for analysis, roughly by two orders of magnitude, making it possible to conduct trend analysis with good confidence. The software is built with automation in mind for end-to-end processing. From the inputs gathering to computation analysis and later data visualization of the results, all steps are done automatically, making the data production at near zero cost. This allows the limited engineering resource to focus on high-level assessment and to follow up with the exceptions/deviations. To make it possible to process the continual stream of daily incoming data without much effort, and to understand the results quickly, the processing needs to be automated and the data summarized at a high level. Special attention needs to be given to data gathering, input validation, handling anomalous conditions, computation, and presenting the results in a visual form that makes it easy to spot items of exception/ deviation so that further analysis can be directed and corrective actions followed.

  8. Automated Performance Characterization of DSN System Frequency Stability Using Spacecraft Tracking Data

    NASA Technical Reports Server (NTRS)

    Pham, Timothy T.; Machuzak, Richard J.; Bedrossian, Alina; Kelly, Richard M.; Liao, Jason C.

    2012-01-01

    This software provides an automated capability to measure and qualify the frequency stability performance of the Deep Space Network (DSN) ground system, using daily spacecraft tracking data. The results help to verify if the DSN performance is meeting its specification, therefore ensuring commitments to flight missions; in particular, the radio science investigations. The rich set of data also helps the DSN Operations and Maintenance team to identify the trends and patterns, allowing them to identify the antennas of lower performance and implement corrective action in a timely manner. Unlike the traditional approach where the performance can only be obtained from special calibration sessions that are both time-consuming and require manual setup, the new method taps into the daily spacecraft tracking data. This new approach significantly increases the amount of data available for analysis, roughly by two orders of magnitude, making it possible to conduct trend analysis with good confidence. The software is built with automation in mind for end-to-end processing. From the inputs gathering to computation analysis and later data visualization of the results, all steps are done automatically, making the data production at near zero cost. This allows the limited engineering resource to focus on high-level assessment and to follow up with the exceptions/deviations. To make it possible to process the continual stream of daily incoming data without much effort, and to understand the results quickly, the processing needs to be automated and the data summarized at a high level. Special attention needs to be given to data gathering, input validation, handling anomalous conditions, computation, and presenting the results in a visual form that makes it easy to spot items of exception/deviation so that further analysis can be directed and corrective actions followed.

  9. Laser weld jig

    DOEpatents

    Van Blarigan, Peter; Haupt, David L.

    1982-01-01

    A system is provided for welding a workpiece (10, FIG. 1) along a predetermined weld line (12) that may be of irregular shape, which includes the step of forming a lip (32) on the workpiece to extend parallel to the weld line, and moving the workpiece by engaging the lip between a pair of rotatable members (34, 36). Rotation of one of the members at a constant speed, causes the workpiece to move so that all points on the weld line sequentially pass a fixed point in space (17) at a constant speed, so that a laser welding beam can be directed at that fixed point to form a weld along the weld line. The workpiece can include a reuseable jig (24) forming the lip, and with the jig constructed to detachably hold parts (22, 20) to be welded at a position wherein the weld line of the parts extends parallel to the lip on the jig.

  10. Welded solar cell interconnection

    NASA Technical Reports Server (NTRS)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  11. Ice crystal characterization in cirrus clouds: a sun-tracking camera system and automated detection algorithm for halo displays

    NASA Astrophysics Data System (ADS)

    Forster, Linda; Seefeldner, Meinhard; Wiegner, Matthias; Mayer, Bernhard

    2017-07-01

    Halo displays in the sky contain valuable information about ice crystal shape and orientation: e.g., the 22° halo is produced by randomly oriented hexagonal prisms while parhelia (sundogs) indicate oriented plates. HaloCam, a novel sun-tracking camera system for the automated observation of halo displays is presented. An initial visual evaluation of the frequency of halo displays for the ACCEPT (Analysis of the Composition of Clouds with Extended Polarization Techniques) field campaign from October to mid-November 2014 showed that sundogs were observed more often than 22° halos. Thus, the majority of halo displays was produced by oriented ice crystals. During the campaign about 27 % of the cirrus clouds produced 22° halos, sundogs or upper tangent arcs. To evaluate the HaloCam observations collected from regular measurements in Munich between January 2014 and June 2016, an automated detection algorithm for 22° halos was developed, which can be extended to other halo types as well. This algorithm detected 22° halos about 2 % of the time for this dataset. The frequency of cirrus clouds during this time period was estimated by co-located ceilometer measurements using temperature thresholds of the cloud base. About 25 % of the detected cirrus clouds occurred together with a 22° halo, which implies that these clouds contained a certain fraction of smooth, hexagonal ice crystals. HaloCam observations complemented by radiative transfer simulations and measurements of aerosol and cirrus cloud optical thickness (AOT and COT) provide a possibility to retrieve more detailed information about ice crystal roughness. This paper demonstrates the feasibility of a completely automated method to collect and evaluate a long-term database of halo observations and shows the potential to characterize ice crystal properties.

  12. Shielding gas effect on weld characteristics in arc-augmented laser welding process of super austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sathiya, P.; Kumar Mishra, Mahendra; Soundararajan, R.; Shanmugarajan, B.

    2013-02-01

    A series of hybrid welding (gas metal arc welding-CO2 laser beam welding) experiments were conducted on AISI 904L super austenitic stainless steel sheet of 5 mm thickness. A detailed study of CO2 Laser-GMAW hybrid welding experiments with different shielding gas mixtures (100% He, 50% He+50% Ar, 50%He+45% Ar+5% O2, and 45% He+45% Ar+10% N2) were carried out and the results are presented. The resultant welds were subjected to detailed mechanical and microstructural characterization. Hardness testing revealed that the hardness values in the fusion zone were higher than the base material irrespective of the parameters. Transverse tensile testing showed that the joint efficiency is 100% with all the shielding gas experimented. Impact energy values of the welds were also found to be higher than the base material and the fractrograph taken in scanning electron microscope (SEM) has shown that the welds exhibited dimple fracture similar to the base material.

  13. HEAT INPUT AND POST WELD HEAT TREATMENT EFFECTS ON REDUCED-ACTIVATION FERRITIC/MARTENSITIC STEEL FRICTION STIR WELDS

    SciTech Connect

    Tang, Wei; Chen, Gaoqiang; Chen, Jian; Yu, Xinghua; Frederick, David Alan; Feng, Zhili

    2015-01-01

    Reduced-activation ferritic/martensitic (RAFM) steels are an important class of structural materials for fusion reactor internals developed in recent years because of their improved irradiation resistance. However, they can suffer from welding induced property degradations. In this paper, a solid phase joining technology friction stir welding (FSW) was adopted to join a RAFM steel Eurofer 97 and different FSW parameters/heat input were chosen to produce welds. FSW response parameters, joint microstructures and microhardness were investigated to reveal relationships among welding heat input, weld structure characterization and mechanical properties. In general, FSW heat input results in high hardness inside the stir zone mostly due to a martensitic transformation. It is possible to produce friction stir welds similar to but not with exactly the same base metal hardness when using low power input because of other hardening mechanisms. Further, post weld heat treatment (PWHT) is a very effective way to reduce FSW stir zone hardness values.

  14. Laser array generated ultrasound for weld quality control

    SciTech Connect

    Graham, G.M.; Ume, C.I.

    1996-12-31

    Currently, no on-line techniques exist for direct penetration measurement in automated welding processes. The development of a penetration control system will significantly reduce the costs associated with repairing or scrapping defective work. Laser array generated ultrasound is one noncontact, nondestructive method of measuring weld penetration depth. This paper will discuss the development of a laser fiber bundle array and EMAT (electromagnetic acoustic transducer) system for the generation and reception of ultrasound for on-line weld penetration measurement. Experimental results will be shown for penetration measurement in simulated solidified and liquid welds at room and elevated temperatures. Results will be compared with an analytical model for ultrasound time-of-flight in simulated solidified welds at room temperature.

  15. Microstructural and Mechanical Characterization of a Dissimilar Friction Stir-Welded AA5083-AA7B04 Butt Joint

    NASA Astrophysics Data System (ADS)

    Chen, Yu; Ding, Hua; Cai, Zhihui; Zhao, Jingwei; Li, Jizhong

    2017-02-01

    Friction stir welding (FSW) has been used for joining AA5083 and AA7B04 alloy sheets with the aim of studying the microstructure and the mechanical properties of dissimilar FSW joints obtained by varying the initial base metal state of AA7B04 alloy. The results show that the initial base metal state has a significant impact on the material flow during dissimilar FSW. As compared with the joints placing hard alloy (artificially aged AA7B04-AA or naturally aged AA7B04-NA) on the retreating side, it becomes easier transporting AA5083 from advancing side to retreating side when soft alloy (annealed AA7B04-O) is placed on the retreating side. The atomic diffusion does not occur at the interface between AA5083 and AA7B04, indicating that the mixing of the two materials is merely mechanical. Grain refinement is observed in the stir zone. The failure location during tensile tests is different depending on the initial base metal state. The joints (AA5083/AA7B04-AA and AA5083/AA7B04-O) fail in the base metal on the soft material side which corresponds to the minimum values in hardness profiles. Differently, the joints (AA5083/AA5083 and AA5083/AA7B04-O) fail in the stir zone due to the presence of defects including "zigzag line," kissing bond and discontinuous voids.

  16. Microstructural and Mechanical Characterization of a Dissimilar Friction Stir-Welded AA5083-AA7B04 Butt Joint

    NASA Astrophysics Data System (ADS)

    Chen, Yu; Ding, Hua; Cai, Zhihui; Zhao, Jingwei; Li, Jizhong

    2016-12-01

    Friction stir welding (FSW) has been used for joining AA5083 and AA7B04 alloy sheets with the aim of studying the microstructure and the mechanical properties of dissimilar FSW joints obtained by varying the initial base metal state of AA7B04 alloy. The results show that the initial base metal state has a significant impact on the material flow during dissimilar FSW. As compared with the joints placing hard alloy (artificially aged AA7B04-AA or naturally aged AA7B04-NA) on the retreating side, it becomes easier transporting AA5083 from advancing side to retreating side when soft alloy (annealed AA7B04-O) is placed on the retreating side. The atomic diffusion does not occur at the interface between AA5083 and AA7B04, indicating that the mixing of the two materials is merely mechanical. Grain refinement is observed in the stir zone. The failure location during tensile tests is different depending on the initial base metal state. The joints (AA5083/AA7B04-AA and AA5083/AA7B04-O) fail in the base metal on the soft material side which corresponds to the minimum values in hardness profiles. Differently, the joints (AA5083/AA5083 and AA5083/AA7B04-O) fail in the stir zone due to the presence of defects including "zigzag line," kissing bond and discontinuous voids.

  17. Automated and online characterization of adherent cell culture growth in a microfabricated bioreactor.

    PubMed

    Jaccard, Nicolas; Macown, Rhys J; Super, Alexandre; Griffin, Lewis D; Veraitch, Farlan S; Szita, Nicolas

    2014-10-01

    Adherent cell lines are widely used across all fields of biology, including drug discovery, toxicity studies, and regenerative medicine. However, adherent cell processes are often limited by a lack of advances in cell culture systems. While suspension culture processes benefit from decades of development of instrumented bioreactors, adherent cultures are typically performed in static, noninstrumented flasks and well-plates. We previously described a microfabricated bioreactor that enables a high degree of control on the microenvironment of the cells while remaining compatible with standard cell culture protocols. In this report, we describe its integration with automated image-processing capabilities, allowing the continuous monitoring of key cell culture characteristics. A machine learning-based algorithm enabled the specific detection of one cell type within a co-culture setting, such as human embryonic stem cells against the background of fibroblast cells. In addition, the algorithm did not confuse image artifacts resulting from microfabrication, such as scratches on surfaces, or dust particles, with cellular features. We demonstrate how the automation of flow control, environmental control, and image acquisition can be employed to image the whole culture area and obtain time-course data of mouse embryonic stem cell cultures, for example, for confluency.

  18. Automated multilayer segmentation and characterization in 3D spectral-domain optical coherence tomography images

    NASA Astrophysics Data System (ADS)

    Hu, Zhihong; Wu, Xiaodong; Hariri, Amirhossein; Sadda, SriniVas R.

    2013-03-01

    Spectral-domain optical coherence tomography (SD-OCT) is a 3-D imaging technique, allowing direct visualization of retinal morphology and architecture. The various layers of the retina may be affected differentially by various diseases. In this study, an automated graph-based multilayer approach was developed to sequentially segment eleven retinal surfaces including the inner retinal bands to the outer retinal bands in normal SD-OCT volume scans at three different stages. For stage 1, the four most detectable and/or distinct surfaces were identified in the four-times-downsampled images and were used as a priori positional information to limit the graph search for other surfaces at stage 2. Eleven surfaces were then detected in the two-times-downsampled images at stage 2, and refined in the original image space at stage 3 using the graph search integrating the estimated morphological shape models. Twenty macular SD-OCT (Heidelberg Spectralis) volume scans from 20 normal subjects (one eye per subject) were used in this study. The overall mean and absolute mean differences in border positions between the automated and manual segmentation for all 11 segmented surfaces were -0.20 +/- 0.53 voxels (-0.76 +/- 2.06 μm) and 0.82 +/- 0.64 voxels (3.19 +/- 2.46 μm). Intensity and thickness properties in the resultant retinal layers were investigated. This investigation in normal subjects may provide a comparative reference for subsequent investigations in eyes with disease.

  19. Automated and Online Characterization of Adherent Cell Culture Growth in a Microfabricated Bioreactor

    PubMed Central

    Jaccard, Nicolas; Macown, Rhys J.; Super, Alexandre; Griffin, Lewis D.; Veraitch, Farlan S.

    2014-01-01

    Adherent cell lines are widely used across all fields of biology, including drug discovery, toxicity studies, and regenerative medicine. However, adherent cell processes are often limited by a lack of advances in cell culture systems. While suspension culture processes benefit from decades of development of instrumented bioreactors, adherent cultures are typically performed in static, noninstrumented flasks and well-plates. We previously described a microfabricated bioreactor that enables a high degree of control on the microenvironment of the cells while remaining compatible with standard cell culture protocols. In this report, we describe its integration with automated image-processing capabilities, allowing the continuous monitoring of key cell culture characteristics. A machine learning–based algorithm enabled the specific detection of one cell type within a co-culture setting, such as human embryonic stem cells against the background of fibroblast cells. In addition, the algorithm did not confuse image artifacts resulting from microfabrication, such as scratches on surfaces, or dust particles, with cellular features. We demonstrate how the automation of flow control, environmental control, and image acquisition can be employed to image the whole culture area and obtain time-course data of mouse embryonic stem cell cultures, for example, for confluency. PMID:24692228

  20. PDC IC WELD FAILURE EVALUATION AND RESOLUTION

    SciTech Connect

    Korinko, P.; Howard, S.; Maxwell, D.; Fiscus, J.

    2012-04-16

    During final preparations for start of the PDCF Inner Can (IC) qualification effort, welding was performed on an automated weld system known as the PICN. During the initial weld, using a pedigree canister and plug, a weld defect was observed. The defect resulted in a hole in the sidewall of the canister, and it was observed that the plug sidewall had not been consumed. This was a new type of failure not seen during development and production of legacy Bagless Transfer Cans (FB-Line/Hanford). Therefore, a team was assembled to determine the root cause and to determine if the process could be improved. After several brain storming sessions (MS and T, R and D Engineering, PDC Project), an evaluation matrix was established to direct this effort. The matrix identified numerous activities that could be taken and then prioritized those activities. This effort was limited by both time and resources (the number of canisters and plugs available for testing was limited). A discovery process was initiated to evaluate the Vendor's IC fabrication process relative to legacy processes. There were no significant findings, however, some information regarding forging/anneal processes could not be obtained. Evaluations were conducted to compare mechanical properties of the PDC canisters relative to the legacy canisters. Some differences were identified, but mechanical properties were determined to be consistent with legacy materials. A number of process changes were also evaluated. A heat treatment procedure was established that could reduce the magnetic characteristics to levels similar to the legacy materials. An in-situ arc annealing process was developed that resulted in improved weld characteristics for test articles. Also several tack welds configurations were addressed, it was found that increasing the number of tack welds (and changing the sequence) resulted in decreased can to plug gaps and a more stable weld for test articles. Incorporating all of the process improvements

  1. Intelligent Welding Controller

    NASA Technical Reports Server (NTRS)

    Cook, George E.; Kumar, Ramaswamy; Prasad, Tanuji; Andersen, Kristinn; Barnett, Robert J.

    1989-01-01

    Control system adapts to changing design requirements and operating conditions. Proposed control system for gas/tungsten arc welding requires only that operator specifies such direct parameters of welds as widths and depths of penetration. In control system for robotic welder, components and functions intimately connected with welding process assigned to controller domain. More general functions assigned to supervisor domain. Initial estimate of indirect parameters of welding process applied to system only at beginning of weld (t=0); after start of welding, outputs from multivariable controller takes place of estimate.

  2. Fusion welding process

    DOEpatents

    Thomas, Kenneth C.; Jones, Eric D.; McBride, Marvin A.

    1983-01-01

    A process for the fusion welding of nickel alloy steel members wherein a ferrite containing pellet is inserted into a cavity in one member and melted by a welding torch. The resulting weld nugget, a fusion of the nickel containing alloy from the members to be welded and the pellet, has a composition which is sufficiently low in nickel content such that ferrite phases occur within the weld nugget, resulting in improved weld properties. The steel alloys encompassed also include alloys containing carbon and manganese, considered nickel equivalents.

  3. Development of an Automated and Sensitive Microfluidic Device for Capturing and Characterizing Circulating Tumor Cells (CTCs) from Clinical Blood Samples

    PubMed Central

    Gogoi, Priya; Sepehri, Saedeh; Zhou, Yi; Gorin, Michael A.; Paolillo, Carmela; Capoluongo, Ettore; Gleason, Kyle; Payne, Austin; Boniface, Brian; Cristofanilli, Massimo; Morgan, Todd M.; Fortina, Paolo; Pienta, Kenneth J.; Handique, Kalyan; Wang, Yixin

    2016-01-01

    Current analysis of circulating tumor cells (CTCs) is hindered by sub-optimal sensitivity and specificity of devices or assays as well as lack of capability of characterization of CTCs with clinical biomarkers. Here, we validate a novel technology to enrich and characterize CTCs from blood samples of patients with metastatic breast, prostate and colorectal cancers using a microfluidic chip which is processed by using an automated staining and scanning system from sample preparation to image processing. The Celsee system allowed for the detection of CTCs with apparent high sensitivity and specificity (94% sensitivity and 100% specificity). Moreover, the system facilitated rapid capture of CTCs from blood samples and also allowed for downstream characterization of the captured cells by immunohistochemistry, DNA and mRNA fluorescence in-situ hybridization (FISH). In a subset of patients with prostate cancer we compared the technology with a FDA-approved CTC device, CellSearch and found a higher degree of sensitivity with the Celsee instrument. In conclusion, the integrated Celsee system represents a promising CTC technology for enumeration and molecular characterization. PMID:26808060

  4. Development of an Automated and Sensitive Microfluidic Device for Capturing and Characterizing Circulating Tumor Cells (CTCs) from Clinical Blood Samples.

    PubMed

    Gogoi, Priya; Sepehri, Saedeh; Zhou, Yi; Gorin, Michael A; Paolillo, Carmela; Capoluongo, Ettore; Gleason, Kyle; Payne, Austin; Boniface, Brian; Cristofanilli, Massimo; Morgan, Todd M; Fortina, Paolo; Pienta, Kenneth J; Handique, Kalyan; Wang, Yixin

    2016-01-01

    Current analysis of circulating tumor cells (CTCs) is hindered by sub-optimal sensitivity and specificity of devices or assays as well as lack of capability of characterization of CTCs with clinical biomarkers. Here, we validate a novel technology to enrich and characterize CTCs from blood samples of patients with metastatic breast, prostate and colorectal cancers using a microfluidic chip which is processed by using an automated staining and scanning system from sample preparation to image processing. The Celsee system allowed for the detection of CTCs with apparent high sensitivity and specificity (94% sensitivity and 100% specificity). Moreover, the system facilitated rapid capture of CTCs from blood samples and also allowed for downstream characterization of the captured cells by immunohistochemistry, DNA and mRNA fluorescence in-situ hybridization (FISH). In a subset of patients with prostate cancer we compared the technology with a FDA-approved CTC device, CellSearch and found a higher degree of sensitivity with the Celsee instrument. In conclusion, the integrated Celsee system represents a promising CTC technology for enumeration and molecular characterization.

  5. Automated Gait Analysis Through Hues and Areas (AGATHA): A Method to Characterize the Spatiotemporal Pattern of Rat Gait.

    PubMed

    Kloefkorn, Heidi E; Pettengill, Travis R; Turner, Sara M F; Streeter, Kristi A; Gonzalez-Rothi, Elisa J; Fuller, David D; Allen, Kyle D

    2017-03-01

    While rodent gait analysis can quantify the behavioral consequences of disease, significant methodological differences exist between analysis platforms and little validation has been performed to understand or mitigate these sources of variance. By providing the algorithms used to quantify gait, open-source gait analysis software can be validated and used to explore methodological differences. Our group is introducing, for the first time, a fully-automated, open-source method for the characterization of rodent spatiotemporal gait patterns, termed Automated Gait Analysis Through Hues and Areas (AGATHA). This study describes how AGATHA identifies gait events, validates AGATHA relative to manual digitization methods, and utilizes AGATHA to detect gait compensations in orthopaedic and spinal cord injury models. To validate AGATHA against manual digitization, results from videos of rodent gait, recorded at 1000 frames per second (fps), were compared. To assess one common source of variance (the effects of video frame rate), these 1000 fps videos were re-sampled to mimic several lower fps and compared again. While spatial variables were indistinguishable between AGATHA and manual digitization, low video frame rates resulted in temporal errors for both methods. At frame rates over 125 fps, AGATHA achieved a comparable accuracy and precision to manual digitization for all gait variables. Moreover, AGATHA detected unique gait changes in each injury model. These data demonstrate AGATHA is an accurate and precise platform for the analysis of rodent spatiotemporal gait patterns.

  6. Characterization and Application of Superlig 620 Solid Phase Extraction Resin for Automated Process Monitoring of 90Sr

    SciTech Connect

    Devol, Timothy A.; Clements, John P.; Farawila, Anne F.; O'Hara, Matthew J.; Egorov, Oleg; Grate, Jay W.

    2009-11-30

    Characterization of SuperLig® 620 solid phase extraction resin was performed in order to develop an automated on-line process monitor for 90Sr. The main focus was on strontium separation from barium, with the goal of developing an automated separation process for 90Sr in high-level wastes. High-level waste contains significant 137Cs activity, of which 137mBa is of great concern as an interference to the quantification of strontium. In addition barium, yttrium and plutonium were studied as potential interferences to strontium uptake and detection. A number of complexants were studied in a series of batch Kd experiments, as SuperLig® 620 was not previously known to elute strontium in typical mineral acids. The optimal separation was found using a 2M nitric acid load solution with a strontium elution step of ~0.49M ammonium citrate and a barium elution step of ~1.8M ammonium citrate. 90Sr quantification of Hanford high-level tank waste was performed on a sequential injection analysis microfluidics system coupled to a flow-cell detector. The results of the on-line procedure are compared to standard radiochemical techniques in this paper.

  7. Inspection apparatus for evaluating a partially completed weld

    DOEpatents

    Smartt, Herschel B.; Larsen, Eric D.; Johnson, Jonn A.

    2001-01-01

    An inspection apparatus for evaluating a partially completed weld is described and which is utilized in combination with an automated movable welder which moves across a supporting surface, and wherein the inspection apparatus includes a coupling member mounted on the welder; a frame member mounted on the coupling member; an ultrasonic sensor mounted on the frame member and disposed in ultrasonic sound transmitting relation relative to the partially completed weld; and a drive assembly for adjusting the position of the ultrasonic sensor relative to the partially completed weld.

  8. Plastic welding techniques based on torsional and circular motion.

    PubMed

    Kising, J

    2001-05-01

    The torsion ultrasonic welding process and the frequency decoupled circular friction process at low frequencies deliver low particle production. In addition, the even, circular movement of the circular welding process over the whole seam area and the freely selectable frequency open up applications in the medical field that cannot be achieved, or can only be achieved with difficulty, by traditional welding processes. The processes are fast and can be process controlled to a fine degree with a facility to be integrated into automation lines.

  9. Underwater welding using the plasma MIG method

    SciTech Connect

    Draugelates, U.; Bouaifi, B.; Bartzsch, J.

    1993-12-31

    The increasing demands made today on under water welding make continuous further development necessary, especially with regard to automation. The results presented here focus on the plasma-MIG method because of its technical advantages under atmospheric conditions. If a welding method is to be economic, it must waive the need for complete pressure isolation, i.e. hyperbar welding must be possible if the ambient pressure conditions so demand. Due to the fact that no reliable data was available to date on the process behavior of the plasma-MIG process, tests were carried out under increased pressure. This paper presents the results of the influence of pressure on the process and the formation of the seam geometry. Explanations are given on the structure of the arc zone which explain certain phenomena.

  10. Production Laser Welding Of Gears

    NASA Astrophysics Data System (ADS)

    Guastaferri, David

    1986-08-01

    With the greater acceptance of laser technology as a viable alternative to traditional metals joining methods, the need has arisen to integrate lasers into efficient high production systems. This paper will describe one such system which is dedicated to the automated processing and laser welding of automotive transmission gear components. The system features two (2) 6 KW CO2 lasers, robotic part manipulation, vapor degreasers, air cylinder press stations, fully enclosed weld stations incorporating bottom delivery methods, and programmable computer control which allows complete monitoring throughout the entire production cycle. It is the intent of this paper to describe all segments of the system in detail as to design, manufacture, and integration. Concerning this specific application, an overview from initial inquiry through final installation of the manufactured system will be presented and will focus on the laser welding process and parameter development as it relates to the total systems concept and production goals. The paper concludes with a summary of system field performance to date.

  11. Microstructural Characterization of Internal Welding Defects and Their Effect on the Tensile Behavior of FSW Joints of AA2198 Al-Cu-Li Alloy

    NASA Astrophysics Data System (ADS)

    Le Jolu, Thomas; Morgeneyer, Thilo F.; Denquin, Anne; Sennour, Mohamed; Laurent, Anne; Besson, Jacques; Gourgues-Lorenzon, Anne-Françoise

    2014-11-01

    Internal features and defects such as joint line remnant, kissing bond, and those induced by an initial gap between the two parent sheets were investigated in AA2198-T851 friction stir welded joints. They were compared with the parent material and to defect-free welds obtained using a seamless sheet. The cross-weld tensile strength was reduced by the defects by less than 6 pct. The fracture elongation was not significantly affected in view of experimental scatter. Fracture location, however, changed from the thermomechanically affected zone (retreating side) to the defect in the weld nugget for the welds bearing a kissing bond and for some of the gap welds. The kissing bond was shown by EBSD to be an intergranular feature; it fractured under a normal engineering stress close to 260 MPa during an in situ SEM tensile test. Synchrotron tomography after interrupted tensile testing confirmed opening of the kissing bond. For an initial gap of 23 pct of the sheet thickness, intergranular fracture of copper-enriched or oxide-bearing grain boundaries close to the nugget root was evidenced. The stress and strain state of cross-weld specimens loaded under uniaxial tension was assessed using a 3D finite element, multi-material model, determined on the basis of experimental data obtained on the same specimens using digital image correlation.

  12. Microstructural and mechanical characterization of CO{sub 2} laser and gas tungsten arc welds of an Al-Li-Cu alloy 2195

    SciTech Connect

    Hou, K.H.; Baeslack, W.A. III; Szabo, A.

    1994-12-31

    Lithium-containing aluminum alloys offer an attractive combination of low density and high strength and stiffness and have been the focus of vigorous research for their promising aerospace applications. To achieve the full potential advantages in using these alloys, the integrity of welded joints, both n the fusion zone and the heat-affected zone, must be ensured. In the present study, Weldalite{sup TM} 049 (designated as alloy 2195) with nominal composition of Al-1.0Li-4.0Cu-0.4Mg0.4Ag-0.14Zr (wt%) was welded autogenously using the gas tungsten-arc (GTA) and CO{sub 2} laser beam (LB) welding processes. The average ultimate tensile strengths for as-welded, 160{degrees}C/16 h-aged, and 190{degrees}C/16 h-aged GTA welds were 296.4 MPa, 304.6 MPa, and 336.8 MPa, and corresponded to joint efficiencies of 61.4%, 48.1% and 56.0%, respectively. Porosity was found occasionally in the laser welds and slightly affected the performance of the aluminum weldments. For laser welds, average ultimate tensile strengths and corresponding joint efficiencies for a-welded, 160{degrees}C/16 h-aged, and 190{degrees}C/16 h-aged weldments were 293.2 MPa (60.8%) 305.9 MPa (48.3%), and 331.0 MPa (55.0%), respectively. Scanning electron fractography revealed that failure of the GTA and LB tensile specimens occurred either within the weld metal or along the fusion boundary. The latter was related to the existence of an equiaxed band along the fusion boundary.

  13. Full vectorial simulation for characterizing loss or gain in optical devices with an accurate and automated finite-element program.

    PubMed

    Tzolov, V P; Fontaine, M; Sewell, G; Delâge, A

    1997-01-20

    An efficient, accurate, and automated vectorial finite-element method is described to characterize arbitrarily shaped optical devices having loss or gain properties. The method can be easily implemented inside the pde 2 d software environment, where an interactive session allows the user to specify the problem in a easy-to-use format. For the method to be validated, modal dispersion characteristics of high loss metal-coated optical fibers that have recently been used in applications in scanning near-field optical microscopy are presented and compared with results obtained with two vectorial approaches, i.e., the field expansion and the multiple-multipole methods. These results clearly illustrate the flexibility, accuracy, and ease of implementation of the method.

  14. Y-12 Plant remedial action Technology Logic Diagram: Volume 3, Technology evaluation data sheets: Part B, Characterization; robotics/automation

    SciTech Connect

    1994-09-01

    The Y-12 Plant Remedial Action Technology Logic Diagram (TLD) was developed to provide a decision-support tool that relates environmental restoration (ER) problems at the Y-12 Plant to potential technologies that can remediate theses problems. The TLD identifies the research, development, demonstration, testing, and evaluation needed for sufficient development of these technologies to allow for technology transfer and application to remedial action (RA) activities. The TLD consists of three volumes. Volume 1 contains an overview of the TLD, an explanation of the program-specific responsibilities, a review of identified technologies, and the rankings of remedial technologies. Volume 2 contains the logic linkages among environmental management goals, environmental problems, and the various technologies that have the potential to solve these problems. Volume 3 contains the TLD data sheets. This report is Part B of Volume 3 and contains the Characterization and Robotics/Automation sections.

  15. Flavourzyme, an Enzyme Preparation with Industrial Relevance: Automated Nine-Step Purification and Partial Characterization of Eight Enzymes.

    PubMed

    Merz, Michael; Eisele, Thomas; Berends, Pieter; Appel, Daniel; Rabe, Swen; Blank, Imre; Stressler, Timo; Fischer, Lutz

    2015-06-17

    Flavourzyme is sold as a peptidase preparation from Aspergillus oryzae. The enzyme preparation is widely and diversely used for protein hydrolysis in industrial and research applications. However, detailed information about the composition of this mixture is still missing due to the complexity. The present study identified eight key enzymes by mass spectrometry and partially by activity staining on native polyacrylamide gels or gel zymography. The eight enzymes identified were two aminopeptidases, two dipeptidyl peptidases, three endopeptidases, and one α-amylase from the A. oryzae strain ATCC 42149/RIB 40 (yellow koji mold). Various specific marker substrates for these Flavourzyme enzymes were ascertained. An automated, time-saving nine-step protocol for the purification of all eight enzymes within 7 h was designed. Finally, the purified Flavourzyme enzymes were biochemically characterized with regard to pH and temperature profiles and molecular sizes.

  16. A review on ultrasound-based thyroid cancer tissue characterization and automated classification.

    PubMed

    Acharya, U R; Swapna, G; Sree, S V; Molinari, F; Gupta, S; Bardales, R H; Witkowska, A; Suri, J S

    2014-08-01

    In this paper, we review the different studies that developed Computer Aided Diagnostic (CAD) for automated classification of thyroid cancer into benign and malignant types. Specifically, we discuss the different types of features that are used to study and analyze the differences between benign and malignant thyroid nodules. These features can be broadly categorized into (a) the sonographic features from the ultrasound images, and (b) the non-clinical features extracted from the ultrasound images using statistical and data mining techniques. We also present a brief description of the commonly used classifiers in ultrasound based CAD systems. We then review the studies that used features based on the ultrasound images for thyroid nodule classification and highlight the limitations of such studies. We also discuss and review the techniques used in studies that used the non-clinical features for thyroid nodule classification and report the classification accuracies obtained in these studies.

  17. Mechanical characterization of two thermoplastic composites fabricated by automated tow placement

    NASA Technical Reports Server (NTRS)

    Dickinson, Larry C.; Deaton, Jerry W.

    1993-01-01

    AS4/PEEK towpreg and IM7/Radel 8320 slit tape were used to make flat panels by automated tow placement. The panels were tested in notched and un-notched tension, notched and un-notched compression and compression after impact (CAI) at room temperature and under hot/wet conditions (notched and un-notched compression and CAI only). The properties were compared with AS4/PEEK tape laminate properties found in the literature. The tow placed AS4/PEEK material was stronger in tension but weaker in compression than the AS4/PEEK tape laminates. The tow placed AS4/PEEK was stronger but less stiff than the tow placed IM7/Radel 8320 in all compression tests. The IM7/Radel performed better in all other mechanical tests. The IM7/Radel outperformed the AS4/PEEK in all CAI tests.

  18. Automated fuel pin loading system

    DOEpatents

    Christiansen, D.W.; Brown, W.F.; Steffen, J.M.

    An automated loading system for nuclear reactor fuel elements utilizes a gravity feed conveyor which permits individual fuel pins to roll along a constrained path perpendicular to their respective lengths. The individual lengths of fuel cladding are directed onto movable transports, where they are aligned coaxially with the axes of associated handling equipment at appropriate production stations. Each fuel pin can be be reciprocated axially and/or rotated about its axis as required during handling steps. The fuel pins are inerted as a batch prior to welding of end caps by one of two disclosed welding systems.

  19. Automated fuel pin loading system

    DOEpatents

    Christiansen, David W.; Brown, William F.; Steffen, Jim M.

    1985-01-01

    An automated loading system for nuclear reactor fuel elements utilizes a gravity feed conveyor which permits individual fuel pins to roll along a constrained path perpendicular to their respective lengths. The individual lengths of fuel cladding are directed onto movable transports, where they are aligned coaxially with the axes of associated handling equipment at appropriate production stations. Each fuel pin can be reciprocated axially and/or rotated about its axis as required during handling steps. The fuel pins are inserted as a batch prior to welding of end caps by one of two disclosed welding systems.

  20. Immersion probe arrays for rapid pipeline weld inspection

    SciTech Connect

    Lebsack, S.; Heckhauser, H.

    1995-08-01

    In 1992, F.H. Gottfeld, Herne, Germany, a member of the SGA Group (Societe Generale de Surveillance) and Krautkramer Branson, Koin, undertook production of a rapid automated ultrasonic testing (UT) system to inspect manually and machine welded pipeline girth welds. The result of the project is a system called MIPA, or multiple immersion probe array. The advantages of using UT to detect certain weld defects have been realized for many years, however for some applications the time required for UT has been a limiting factor. Where time has not been a factor, automated ultrasonic technology has advanced a reliable solution to many inspection problems across a broad industrial base. The recent past has seen the entrance of automated ultrasonic technology into the harsh and demanding environment of pipelay operations, However, the use of these systems has been focused on automated welding processes. Their effectiveness for manual pipeline welding inspection is contested. This is due to the infinite variability of the joint alignment and shape that is unavoidable even when highly skilled welders are used.

  1. Automated characterization of blood vessels as arteries and veins in retinal images.

    PubMed

    Mirsharif, Qazaleh; Tajeripour, Farshad; Pourreza, Hamidreza

    2013-01-01

    In recent years researchers have found that alternations in arterial or venular tree of the retinal vasculature are associated with several public health problems such as diabetic retinopathy which is also the leading cause of blindness in the world. A prerequisite for automated assessment of subtle changes in arteries and veins, is to accurately separate those vessels from each other. This is a difficult task due to high similarity between arteries and veins in addition to variation of color and non-uniform illumination inter and intra retinal images. In this paper a novel structural and automated method is presented for artery/vein classification of blood vessels in retinal images. The proposed method consists of three main steps. In the first step, several image enhancement techniques are employed to improve the images. Then a specific feature extraction process is applied to separate major arteries from veins. Indeed, vessels are divided to smaller segments and feature extraction and vessel classification are applied to each small vessel segment instead of each vessel point. Finally, a post processing step is added to improve the results obtained from the previous step using structural characteristics of the retinal vascular network. In the last stage, vessel features at intersection and bifurcation points are processed for detection of arterial and venular sub trees. Ultimately vessel labels are revised by publishing the dominant label through each identified connected tree of arteries or veins. Evaluation of the proposed approach against two different datasets of retinal images including DRIVE database demonstrates the good performance and robustness of the method. The proposed method may be used for determination of arteriolar to venular diameter ratio in retinal images. Also the proposed method potentially allows for further investigation of labels of thinner arteries and veins which might be found by tracing them back to the major vessels.

  2. Theory research of seam recognition and welding torch pose control based on machine vision

    NASA Astrophysics Data System (ADS)

    Long, Qiang; Zhai, Peng; Liu, Miao; He, Kai; Wang, Chunyang

    2017-03-01

    At present, the automation requirement of the welding become higher, so a method of the welding information extraction by vision sensor is proposed in this paper, and the simulation with the MATLAB has been conducted. Besides, in order to improve the quality of robot automatic welding, an information retrieval method for welding torch pose control by visual sensor is attempted. Considering the demands of welding technology and engineering habits, the relative coordinate systems and variables are strictly defined, and established the mathematical model of the welding pose, and verified its feasibility by using the MATLAB simulation in the paper, these works lay a foundation for the development of welding off-line programming system with high precision and quality.

  3. Welding in airplane construction

    NASA Technical Reports Server (NTRS)

    Rechtlich, A; Schrenk, M

    1928-01-01

    The present article attempts to explain the principles for the production of a perfect weld and to throw light on the unexplained problems. Moreover, it is intended to elucidate the possibilities of testing the strength and reliability of welded parts.

  4. Physicochemical and toxicological characteristics of welding fume derived particles generated from real time welding processes.

    PubMed

    Chang, Cali; Demokritou, Philip; Shafer, Martin; Christiani, David

    2013-01-01

    Welding fume particles have been well studied in the past; however, most studies have examined welding fumes generated from machine models rather than actual exposures. Furthermore, the link between physicochemical and toxicological properties of welding fume particles has not been well understood. This study aims to investigate the physicochemical properties of particles derived during real time welding processes generated during actual welding processes and to assess the particle size specific toxicological properties. A compact cascade impactor (Harvard CCI) was stationed within the welding booth to sample particles by size. Size fractionated particles were extracted and used for both off-line physicochemical analysis and in vitro cellular toxicological characterization. Each size fraction was analyzed for ions, elemental compositions, and mass concentration. Furthermore, real time optical particle monitors (DustTrak™, TSI Inc., Shoreview, Minn.) were used in the same welding booth to collect real time PM2.5 particle number concentration data. The sampled particles were extracted from the polyurethane foam (PUF) impaction substrates using a previously developed and validated protocol, and used in a cellular assay to assess oxidative stress. By mass, welding aerosols were found to be in coarse (PM 2.5–10), and fine (PM 0.1–2.5) size ranges. Most of the water soluble (WS) metals presented higher concentrations in the coarse size range with some exceptions such as sodium, which presented elevated concentration in the PM 0.1 size range. In vitro data showed size specific dependency, with the fine and ultrafine size ranges having the highest reactive oxygen species (ROS) activity. Additionally, this study suggests a possible correlation between welders' experience, the welding procedure and equipment used and particles generated from welding fumes. Mass concentrations and total metal and water soluble metal concentrations of welding fume particles may be

  5. Ceramic Weld Backing Evaluation

    DTIC Science & Technology

    1980-06-01

    deposition rate welding processes such as GTAW and GMAW short arc, to some degree, no others will consistently produce full penetration one side welds ...OFFSHORE POWER SYSTEMS 8000 Arlington Expressway Jacksonville, Florida 32211 CERAMIC WELD BACKING EVALUATION FINAL REFORT JUNE 1980 Project Manager...Ceramic Weld Backing Evaluation 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER

  6. Low Gravity Improves Welds

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.; Plaster, Teresa C.

    1993-01-01

    Hardnesses and tensile strengths greater. Welds made under right conditions in low gravity appear superior to those made under high gravity. Conclusion drawn from results of welding experiments conducted during low- and high-gravity-simulating maneuvers of KC-135 airplane. Results have implications not only for welding in outer space but also for repeated rapid welding on Earth or in airplanes under simulated low gravity to obtain unusually strong joints.

  7. Infrared Thermography For Welding

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Lucky, Brian D.; Spiegel, Lyle B.; Hudyma, Russell M.

    1992-01-01

    Infrared imaging and image-data-processing system shows temperatures of joint during welding and provides data from which rates of heating and cooling determined. Information used to control welding parameters to ensure reliable joints, in materials which microstructures and associated metallurgical and mechanical properties depend strongly on rates of heating and cooling. Applicable to variety of processes, including tungsten/inert-gas welding; plasma, laser, and resistance welding; cutting; and brazing.

  8. Low Gravity Improves Welds

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.; Plaster, Teresa C.

    1993-01-01

    Hardnesses and tensile strengths greater. Welds made under right conditions in low gravity appear superior to those made under high gravity. Conclusion drawn from results of welding experiments conducted during low- and high-gravity-simulating maneuvers of KC-135 airplane. Results have implications not only for welding in outer space but also for repeated rapid welding on Earth or in airplanes under simulated low gravity to obtain unusually strong joints.

  9. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    SciTech Connect

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  10. Tailored Welding Technique for High Strength Al-Cu Alloy for Higher Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Biradar, N. S.; Raman, R.

    AA2014 aluminum alloy, with 4.5% Cu as major alloying element, offers highest strength and hardness values in T6 temper and finds extensive use in aircraft primary structures. However, this alloy is difficult to weld by fusion welding because the dendritic structure formed can affect weld properties seriously. Among the welding processes, AC-TIG technique is largely used for welding. As welded yield strength was in the range of 190-195 MPa, using conventional TIG technique. Welding metallurgy of AA2014 was critically reviewed and factors responsible for lower properties were identified. Square-wave AC TIG with Transverse mechanical arc oscillation (TMAO) was postulated to improve the weld strength. A systematic experimentation using 4 mm thick plates produced YS in the range of 230-240 MPa, has been achieved. Through characterization including optical and SEM/EDX was conducted to validate the metallurgical phenomena attributable to improvement in weld properties.

  11. Coil Welding Aid

    NASA Technical Reports Server (NTRS)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  12. Welding Course Curriculum.

    ERIC Educational Resources Information Center

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  13. Instructional Guidelines. Welding.

    ERIC Educational Resources Information Center

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  14. Welding Plutonium Storage Containers

    SciTech Connect

    HUDLOW, SL

    2004-04-20

    The outer can welder (OCW) in the FB-Line Facility at the Savannah River Site (SRS) is a Gas Tungsten Arc Weld (GTAW) system used to create outer canisters compliant with the Department of Energy 3013 Standard, DOE-STD-3013-2000, Stabilization, Packaging, and Storage of Plutonium-Bearing Materials. The key welding parameters controlled and monitored on the outer can welder Data Acquisition System (DAS) are weld amperage, weld voltage, and weld rotational speed. Inner 3013 canisters from the Bagless Transfer System that contain plutonium metal or plutonium oxide are placed inside an outer 3013 canister. The canister is back-filled with helium and welded using the outer can welder. The completed weld is screened to determine if it is satisfactory by reviewing the OCW DAS key welding parameters, performing a helium leak check, performing a visual examination by a qualified weld inspector, and performing digital radiography of the completed weld. Canisters with unsatisfactory welds are cut open and repackaged. Canisters with satisfactory welds are deemed compliant with the 3013 standard for long-term storage.

  15. Portable Weld Tester.

    ERIC Educational Resources Information Center

    Eckert, Douglas

    This training manual, which was developed for employees of an automotive plant, is designed to teach trainees to operate a portable weld tester (Miyachi MM-315). In chapter 1, the weld tester's components are illustrated and described, and the procedure for charging its batteries is explained. Chapter 2 illustrates the weld tester's parts,…

  16. Active weld control

    NASA Technical Reports Server (NTRS)

    Powell, Bradley W.; Burroughs, Ivan A.

    1994-01-01

    Through the two phases of this contract, sensors for welding applications and parameter extraction algorithms have been developed. These sensors form the foundation of a weld control system which can provide action weld control through the monitoring of the weld pool and keyhole in a VPPA welding process. Systems of this type offer the potential of quality enhancement and cost reduction (minimization of rework on faulty welds) for high-integrity welding applications. Sensors for preweld and postweld inspection, weld pool monitoring, keyhole/weld wire entry monitoring, and seam tracking were developed. Algorithms for signal extraction were also developed and analyzed to determine their application to an adaptive weld control system. The following sections discuss findings for each of the three sensors developed under this contract: (1) weld profiling sensor; (2) weld pool sensor; and (3) stereo seam tracker/keyhole imaging sensor. Hardened versions of these sensors were designed and built under this contract. A control system, described later, was developed on a multiprocessing/multitasking operating system for maximum power and flexibility. Documentation for sensor mechanical and electrical design is also included as appendices in this report.

  17. Portable Weld Tester.

    ERIC Educational Resources Information Center

    Eckert, Douglas

    This training manual, which was developed for employees of an automotive plant, is designed to teach trainees to operate a portable weld tester (Miyachi MM-315). In chapter 1, the weld tester's components are illustrated and described, and the procedure for charging its batteries is explained. Chapter 2 illustrates the weld tester's parts,…

  18. Welding Course Curriculum.

    ERIC Educational Resources Information Center

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  19. Penetration in GTA welding

    SciTech Connect

    Heiple, C.R.; Burgardt, P.

    1990-01-01

    The size and shape of the weld bead produced in GTA welding depends on the magnitude and distribution of the energy incident on the workpiece surfaces as well as the dissipation of that energy in the workpiece. The input energy is largely controllable through the welding parameters selected, however the dissipation of that energy in the workpiece is less subject to control. Changes in energy dissipation can produce large changes in weld shape or penetration. Heat transport away from the weld pool is almost entirely by conduction, but heat transport in the weld pool is more complicated. Heat conduction through the liquid is an important component, but heat transport by convection (mass transport) is often the dominant mechanism. Convective heat transport is directional and changes the weld pool shape from that produced by conduction alone. Surface tension gradients are often the dominant forces driving fluid flow in GTA weld pools. These gradients are sensitive functions of weld pool chemistry and the energy input distribution to the weld. Experimental and theoretical work conducted primarily in the past decade has greatly enhanced our understanding of weld pool fluid flow, the forces which drive it, and its effects on weld pool shape. This work is reviewed here. While less common, changes in energy dissipation through the unmelted portion of the workpiece can also affect fusion zone shape or penetration. These effects are also described. 41 refs., 9 figs.

  20. Coil Welding Aid

    NASA Technical Reports Server (NTRS)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.