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Sample records for base alloys evaluated

  1. Evaluation of Nb-base alloys for the divertor structure in fusion reactors

    SciTech Connect

    Purdy, I.M.

    1996-04-01

    Niobium-base alloys are candidate materials for the divertor structure in fusion reactors. For this application, an alloy should resist aqueous corrosion, hydrogen embrittlement, and radiation damage and should have high thermal conductivity and low thermal expansion. Results of corrosion and embrittlement screening tests of several binary and ternary Nb alloys in high-temperature water indicated the Mb-1Zr, Nb-5MO-1Zr, and Nb-5V-1Z4 (wt %) showed sufficient promise for further investigation. These alloys, together with pure Nb and Zircaloy-4 have been exposed to high purity water containing a low concentration of dissolved oxygen (<12 ppb) at 170, 230, and 300{degrees}C for up to {approx}3200 h. Weight-change data, microstructural observations, and qualitative mechanical-property evaluation reveal that Nb-5V-1Zr is the most promising alloy at higher temperatures. Below {approx}200{degrees}C, the alloys exhibit similiar corrosion behavior.

  2. Tarnish evaluation of gold-based dental alloys.

    PubMed

    Corso, P P; German, R M; Simmons, H D

    1985-05-01

    Three commercial gold dental alloys and three ternary (Au-Ag-Cu) alloys of constant nobility were subjected to a standardized test battery for tarnish. The tests included sodium sulfide and artificial saliva solutions, both at 37 degrees C, in sealed containers. Quantitative measurements of tarnish were made from the alloy color change during a three-day exposure. Alloy nobility is a relatively important factor in determining tarnish resistance; however, microstructure can have a negative effect on tarnish resistance. Alloys with a two-phase microstructure produce microgalvanic conditions which lead to either silver chloride or silver sulfide tarnish products. A solution heat treatment improves tarnish resistance by eliminating microstructural inhomogeneities.

  3. Evaluation of Surface Roughness and Tensile Strength of Base Metal Alloys Used for Crown and Bridge on Recasting (Recycling)

    PubMed Central

    Hashmi, Syed W.; Rao, Yogesh; Garg, Akanksha

    2015-01-01

    Background Dental casting alloys play a prominent role in the restoration of the partial dentition. Casting alloys have to survive long term in the mouth and also have the combination of structure, molecules, wear resistance and biologic compatibility. According to ADA system casting alloys were divided into three groups (wt%); high noble, Noble and predominantly base metal alloys. Aim To evaluate the mechanical properties such as tensile strength and surface roughness of the new and recast base metal (nickel-chromium) alloys. Materials and Methods Recasting of the base metal alloys derived from sprue and button, to make it reusable has been done. A total of 200 test specimens were fabricated using specially fabricated jig of metal and divided into two groups- 100 specimens of new alloy and 100 specimens of recast alloys, which were tested for tensile strength on universal testing machine and surface roughness on surface roughness tester. Results Tensile strength of new alloy showed no statistically significant difference (p-value>0.05) from recast alloy whereas new alloy had statistically significant surface roughness (Maximum and Average surface roughness) difference (p-value<0.01) as compared to recast alloy. Conclusion Within the limitations of the study it is concluded that the tensile strength will not be affected by recasting of nickel-chromium alloy whereas surface roughness increases markedly. PMID:26393194

  4. Neutronics Evaluation of Lithium-Based Ternary Alloys in IFE Blankets

    SciTech Connect

    Jolodosky, A.; Fratoni, M.

    2014-11-20

    Pre-conceptual fusion blanket designs require research and development to reflect important proposed changes in the design of essential systems, and the new challenges they impose on related fuel cycle systems. One attractive feature of using liquid lithium as the breeder and coolant is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. If the chemical reactivity of lithium could be overcome, the result would have a profound impact on fusion energy and associated safety basis. The overriding goal of this project is to develop a lithium-based alloy that maintains beneficial properties of lithium (e.g. high tritium breeding and solubility) while reducing overall flammability concerns. To minimize the number of alloy combinations that must be explored, only those alloys that meet certain nuclear performance metrics will be considered for subsequent thermodynamic study. The specific scope of this study is to evaluate the neutronics performance of lithium-based alloys in the blanket of an inertial confinement fusion (ICF) engine. The results of this study will inform the development of lithium alloys that would guarantee acceptable neutronics performance while mitigating the chemical reactivity issues of pure lithium.

  5. Evaluation of Ni-Cr-base alloys for SOFC interconnect applications

    NASA Astrophysics Data System (ADS)

    Yang, Zhenguo; Xia, Guan-Guang; Stevenson, Jeffry W.

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr 2O 3 and (Mn,Cr,Ni) 3O 4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1 × 10 -6 K -1 from room temperature to 800 °C, but it was also observed that the CTE behavior of Haynes 242 was very non-linear.

  6. Evaluation of Ni-Cr-Base Alloys for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.

    2006-10-06

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr2O3 and (Mn,Cr,Ni)3O4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1x10-6 K-1 from room temperature to 800oC, but it was also observed that the CTE behavior of Haynes 242 was very nonlinear.

  7. Evaluation of commercially available coating techniques for application of thermographic phosphor to nickel-based alloys

    SciTech Connect

    Beshears, D.L.; Bridges, M.J.; Harris, L.A.

    1986-04-01

    Remote temperature measurements using laser-induced fluorescence of phosphors has been established for temperatures ranging from room temperature to 1200/sup 0/C. This remote surface thermometry requires that the phosphors be firmly bonded to the surface of interest. The intent of this paper is to take a quick look at several bonding techniques used to bond the thermographic phosphor yttrium oxide doped with europium (Y/sub 2/O/sub 3/:Eu) to nickel-based alloy. The evaluation of the samples were performed after the samples had been subjected to extreme heat and, in some cases, mechanically deformed.

  8. In vivo evaluation of a Ti-based bulk metallic glass alloy bar.

    PubMed

    Kokubun, Ryo; Wang, Wei; Zhu, Shengli; Xie, Guoqiang; Ichinose, Shizuko; Itoh, Soichiro; Takakuda, Kazuo

    2015-01-01

    Ti-based bulk metallic glasses are reported with high strength, low Young modulus and high corrosion resistance, suggesting their potentials in biomedical applications. However a thorough in vivo evaluation of its biocompatibilities has not been conducted yet. In this study, we implanted bars of Ti-based bulk metallic glass in the femoral bone of rats, followed up local tissue reaction as well as its component ions' diffusion in local area and whole body. The Ti-based BMG (Ti40Zr10Cu34Pd14Sn2) alloy exhibited favorable features of both high strength and high elasticity. In vivo implant evaluation showed that it has a good tissue compatibility, equivalent bone integration and bonding ability with Ti sample. No component ion diffusion was detected up to 3 months post implantation. The possibility and efficacy of its use for bone implant is confirmed. Thus further long term implant study is recommended.

  9. SUPERCONDUCTING VANADIUM BASE ALLOY

    DOEpatents

    Cleary, H.J.

    1958-10-21

    A new vanadium-base alloy which possesses remarkable superconducting properties is presented. The alloy consists of approximately one atomic percent of palladium, the balance being vanadium. The alloy is stated to be useful in a cryotron in digital computer circuits.

  10. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  11. Microstructure Evaluation of Fe-BASED Amorphous Alloys Investigated by Doppler Broadening Positron Annihilation Technique

    NASA Astrophysics Data System (ADS)

    Lu, Wei; Huang, Ping; Wang, Yuxin; Yan, Biao

    2013-07-01

    Microstructure of Fe-based amorphous and nanocrystalline soft magnetic alloy has been investigated by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and Doppler broadening positron annihilation technique (PAT). Doppler broadening measurement reveals that amorphous alloys (Finemet, Type I) which can form a nanocrystalline phase have more defects (free volume) than alloys (Metglas, Type II) which cannot form this microstructure. XRD and TEM characterization indicates that the nanocrystallization of amorphous Finemet alloy occurs at 460°C, where nanocrystallites of α-Fe with an average grain size of a few nanometers are formed in an amorphous matrix. With increasing annealing temperature up to 500°C, the average grain size increases up to around 12 nm. During the annealing of Finemet alloy, it has been demonstrated that positron annihilates in quenched-in defect, crystalline nanophase and amorphous-nanocrystalline interfaces. The change of line shape parameter S with annealing temperature in Finemet alloy is mainly due to the structural relaxation, the pre-nucleation of Cu nucleus and the nanocrystallization of α-Fe(Si) phase during annealing. This study throws new insights into positron behavior in the nanocrystallization of metallic glasses, especially in the presence of single or multiple nanophases embedded in the amorphous matrix.

  12. Development and evaluation of advanced austenitic alloys

    SciTech Connect

    Swindeman, R.W.; Maziasz, P.J.; King, J.F.; Bolling, E.

    1990-01-01

    Research was performed on advanced austenitic alloys for tubing in heat recovery systems. Evaluations addressed the need to optimize strength, fabricability, and surface protection for specific environments and temperatures. Alloys studied included advanced lean austenitic stainless steels and higher chromium alloys to 760{degree}C, nickel-chromium-iron aluminides at temperature to 760{degree}C, and Ni--Cr alloys with capability for service to 1000{degree}C. Coordinated research was performed at a number of universities and industrial research facilities. Evaluation of the lean stainless steels focused on MC-forming alloys and a family of modified 316 stainless steels. Work nearing completion revealed that many of the alloy design criteria for the lean stainless steels could be met. With the judicious selection of thermal-mechanical processing, data indicated that high strength and ductility could be achieved in both base metal and weldments. Fabrication requirements needed to produce optimum performance called for high solution treating temperatures and small levels of cold or warm work. Evaluations of high chromium stainless steels and modifications of alloy 800H were encouraging, and good properties were observed for temperatures to 760{degree}C. Work on the alloys and claddings for service to 1000{degree}C was begun on two commercial alloys of nearest in PBFC hot gas cleanup systems. 20 refs., 3 figs., 2 tabs.

  13. Neutronics Evaluation of Lithium-Based Ternary Alloys in IFE Blankets

    SciTech Connect

    Jolodosky, A.; Fratoni, M.

    2015-09-22

    , low electrical conductivity and therefore low MHD pressure drop, low chemical reactivity, and extremely low tritium inventory; the addition of sodium (FLiNaBe) has been considered because it retains the properties of FliBe but also lowers the melting point. Although many of these blanket concepts are promising, challenges still remain. The limited amount of beryllium available poses a problem for ceramic breeders such as the HCPB. FLiBe and FLiNaBe are highly viscous and have a low thermal conductivity. Lithium lead possesses a poor thermal conductivity which can cause problems in both DCLL and LiPb blankets. Additionally, the tritium permeation from these two blankets into plant components can be a problem and must be reduced. Consequently, Lawrence Livermore National Laboratory (LLNL) is attempting to develop a lithium-based alloy—most likely a ternary alloy—which maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) while reducing overall flammability concerns for use in the blanket of an inertial fusion energy (IFE) power plant. The LLNL concept employs inertial confinement fusion (ICF) through the use of lasers aimed at an indirect-driven target composed of deuterium-tritium fuel. The fusion driver/target design implements the same physics currently experimented at the National Ignition Facility (NIF). The plant uses lithium in both the primary coolant and blanket; therefore, lithium-related hazards are of primary concern. Although reducing chemical reactivity is the primary motivation for the development of new lithium alloys, the successful candidates will have to guarantee acceptable performance in all their functions. The scope of this study is to evaluate the neutronics performance of a large number of lithium-based alloys in the blanket of the IFE engine and assess their properties upon activation. This manuscript is organized as follows: Section 12 presents the models and methodologies used for the analysis; Section

  14. TUNGSTEN BASE ALLOYS

    DOEpatents

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  15. Metallographic examination of TD-nickel base alloys. [thermal and chemical etching technique evaluation

    NASA Technical Reports Server (NTRS)

    Kane, R. D.; Petrovic, J. J.; Ebert, L. J.

    1975-01-01

    Techniques are evaluated for chemical, electrochemical, and thermal etching of thoria dispersed (TD) nickel alloys. An electrochemical etch is described which yielded good results only for large grain sizes of TD-nickel. Two types of thermal etches are assessed for TD-nickel: an oxidation etch and vacuum annealing of a polished specimen to produce an etch. It is shown that the first etch was somewhat dependent on sample orientation with respect to the processing direction, the second technique was not sensitive to specimen orientation or grain size, and neither method appear to alter the innate grain structure when the materials were fully annealed prior to etching. An electrochemical etch is described which was used to observe the microstructures in TD-NiCr, and a thermal-oxidation etch is shown to produce better detail of grain boundaries and to have excellent etching behavior over the entire range of grain sizes of the sample.

  16. Structural evaluation of a nickel base super alloy metal foam via NDE and finite element

    NASA Astrophysics Data System (ADS)

    Abdul-Aziz, Ali; Abumeri, G.; Garg, Mohit; Young, P. G.

    2008-03-01

    Cellular materials are known to be useful in the application of designing light but stiff structures. This applies to various components used in various industries such as rotorcraft blades, car bodies or portable electronic devices. Structural application of the metal foam is typically confined to light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. The face sheets carry the applied in-plane and bending loads and the role of the foam core is separate the face sheets to carry some of the shear stresses, while remaining integral with the face sheet. Many challenges relating to the fabrication and testing of these metal foam panels continue to exist due to some mechanical properties falling short of their theoretical potential. Hence in this study, a detailed three dimensional foam structure is generated using series of 2D Computer Tomography (CT) scans, on Haynes 25 metal foam. Series of the 2D images are utilized to construct a high precision solid model including all the fine details within the metal foam as detected by the CT scanning technique. Subsequently, a finite element analysis is then performed on an as fabricated metal foam microstructures to evaluate the foam structural durability and behavior under tensile and compressive loading conditions. The analysis includes a progressive failure analysis (PFA) using GENOA code to further assess the damage initiation, propagation, and failure. The open cell metal foam material is a cobalt-nickel-chromium-tungsten alloy that combines excellent high-temperature strength with good resistance to oxidizing environments up to 1800 °F (980 °C) for prolonged exposures. The foam is formed by a powder metallurgy process with an approximate 100 pores per inch (PPI).

  17. Comparative evaluation of shear bond strengths of veneering porcelain to base metal alloy and zirconia substructures before and after aging – An in vitro study

    PubMed Central

    Sreekala, Laju; Narayanan, Mahesh; Eerali, Sunil M.; Eerali, Susil M.; Varghese, Joju; Zainaba Fathima, A. l.

    2015-01-01

    Objective: The aim of this study was to evaluate and compare the shear bond strength of veneering porcelain to base metal alloy and zirconia substructures before and after aging. Scanning electron microscopy (SEM) was used to determine the failure pattern. Materials and Methods: Twenty rectangular blocks (9 mm length × 4 mm height × 4 mm width) of base metal alloy (Bellabond plus, Bego, Germany) and zirconia (Will ceramZ zirconia K block) were fabricated for shear bond strength test. Surface of the base metal alloy block (4 mm × 4 mm area) was veneered with corresponding veneering porcelain (Ivoclar, IPS classic, vivadent). Similarly, surface of the zirconia rectangular block (4 mm × 4 mm) was veneered with corresponding veneering ceramic (Cercon ceram kiss, Degudent). Out of forty rectangular porcelain veneered core specimen, ten porcelain veneered base metal alloy specimen and ten porcelain veneered zirconia specimen were immersed in water at 37°C for one month to simulate the oral environment. Results: On comparison, the highest shear bond strength value was obtained in porcelain veneered base metal alloy before aging group followed by porcelain veneered base metal alloy after aging group, Porcelain veneered zirconia before aging group, porcelain veneered zirconia after aging group. SEM analysis revealed predominantly cohesive failure of veneering ceramic in all groups. Conclusion: Porcelain veneered base metal alloy samples showed highest shear bond strength than porcelain veneered zirconia samples. Study concluded that aging had an influence on shear bond strength. Shear bond strength was found to be decreasing after aging. SEM analysis revealed cohesive failure of veneering ceramic in all groups suggestive of higher bond strength of the interface than cohesive strength of ceramic. Hence, it was concluded that veneering ceramic was the weakest link. PMID:26942121

  18. Nickel base coating alloy

    NASA Technical Reports Server (NTRS)

    Barrett, C. A. (Inventor); Lowell, C. E. (Inventor)

    1986-01-01

    Zirconium is added to a Ni-30 Al (beta) intermetallic alloy in the range of 0.05 w/o to 0.25 w/o. This addition is made during melting or by using metal powders. The addition of zirconium improves the cyclic oxidation resistance of the alloys at temperatures above 1100 C.

  19. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  20. The development and evaluation of a cobalt base oxidation resistant dispersion strengthened alloy

    NASA Technical Reports Server (NTRS)

    Irani, K. K.

    1971-01-01

    The Co-18Cr-20Ni-4 Vol % ThO2 powders were prepared by a flash drying selective reduction process starting with an aqueous solution of metal salts and colloidal thoria. Powders were consolidated and extruded into rods with a minimum density of 99% of theoretical. Swaging and annealing studies were conducted to determine the conditions that would lead to a product with high stress-rupture strength. The best process yielded a stress-rupture life of 7.2 hours at 10 KSI (69 MN sq m and 2000 F (1094 C). The alloy recrystallized to a duplex (coarse-fine) structure and thus did not exhibit the desired strength of 3000 hours at 15 KSI (103.5MN/sq m and 2000 F (1094 C).

  1. Development and Evaluation of Directionally-Solidified NiAl/(CR,MO)-Based Eutectic Alloys for Airfoil Applications

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.

    2001-01-01

    The results of recent efforts to develop directionally-solidified alloys based on the Ni-33Al-31Cr-3Mo eutectic composition are discussed. These developmental efforts included studying the effects of macroalloying and growth rates on microstructure formation as well as the elevated temperature compressive and tensile properties of these alloys. These observations revealed that contrary to conventional opinion, the cellular microstructure was stronger and tougher than the planar eutectic microstructure due to a microstructural refinement of the cell size and interlamellar spacing. The high temperature strengths of these alloys are compared with those of commercial superalloys and advanced NiAl single crystals. The implications of this research on airfoil manufacturing and applications are discussed.

  2. Development and wind tunnel evaluation of a shape memory alloy based trim tab actuator for a civil aircraft

    NASA Astrophysics Data System (ADS)

    Senthilkumar, P.; Jayasankar, S.; Satisha; Sateesh, V. L.; Kamaleshaiah, M. S.; Dayananda, G. N.

    2013-09-01

    This paper presents the development and wind tunnel evaluation of a shape memory alloy (SMA) based smart trim tab for a typical two seater civil aircraft. The SMA actuator was housed in the port side of the elevator for the purpose of actuating the trim tab. Wind tunnel tests were conducted on a full scale horizontal tail model with elevator and trim tab at free stream speeds of 25, 35 and 45 m s-1, and also for a number of deflections of the elevator (30° up, 0° neutral and 25° down) and trim tab (11° and 21° up and 15° and 31° down). To measure the hinge moment experienced by the trim tab under various test conditions, two miniaturized balances were designed and fabricated. A gain scheduled proportional integral (GSPI) controller was developed to control the SMA actuated smart trim tab. It was confirmed during the tests that the trim tab could be controlled at the desired position against the aerodynamic loads acting on it for the various test conditions.

  3. Evaluation of Closed Stress Corrosion Cracks in Ni-Based Alloy Weld Metal Using Subharmonic Phased Array

    NASA Astrophysics Data System (ADS)

    Horinouchi, Satoshi; Ikeuchi, Masako; Shintaku, Yohei; Ohara, Yoshikazu; Yamanaka, Kazushi

    2012-07-01

    Closed stress corrosion cracks (SCCs) have been generated in Ni-based alloy weld metal in nuclear power plants. The ultrasonic inspection is difficult because of the crack closure. For the application of new inspection methods and training/educating of inspection engineers, realistic closed SCC specimens are required. However, there is no means for forming such SCC specimens in a reasonable amount of time. Here, we present a two-step method. The first step is to form an open SCC in chemical solution. The second step is to close the SCC by generating oxide films between the crack faces in high-temperature pressurized water (HTPW). To verify the crack closure, we used a closed-crack imaging apparatus, the subharmonic phased array for crack evaluation (SPACE). Consequently, we found that parts of the SCC after 1321 h immersion were closed in the HTPW. Thus, we verified the two-step method for forming realistic closed SCC specimens in a reasonable amount of time.

  4. Bioaccessibility of metals in alloys: evaluation of three surrogate biofluids.

    PubMed

    Hillwalker, Wendy E; Anderson, Kim A

    2014-02-01

    Bioaccessibility in vitro tests measure the solubility of materials in surrogate biofluids. However, the lack of uniform methods and the effects of variable test parameters on material solubility limit interpretation. One aim of this study was to measure and compare bioaccessibility of selected economically important alloys and metals in surrogate physiologically based biofluids representing oral, inhalation and dermal exposures. A second aim was to experimentally test different biofluid formulations and residence times in vitro. A third aim was evaluation of dissolution behavior of alloys with in vitro lung and dermal biofluid surrogates. This study evaluated the bioaccessibility of sixteen elements in six alloys and 3 elemental/metal powders. We found that the alloys/metals, the chemical properties of the surrogate fluid, and residence time all had major impacts on metal solubility. The large variability of bioaccessibility indicates the relevancy of assessing alloys as toxicologically distinct relative to individual metals.

  5. Bioaccessibility of metals in alloys: Evaluation of three surrogate biofluids

    PubMed Central

    Hillwalker, Wendy E.; Anderson, Kim A.

    2014-01-01

    Bioaccessibility in vitro tests measure the solubility of materials in surrogate biofluids. However, the lack of uniform methods and the effects of variable test parameters on material solubility limit interpretation. One aim of this study was to measure and compare bioaccessibility of selected economically important alloys and metals in surrogate physiologically based biofluids representing oral, inhalation and dermal exposures. A second aim was to experimentally test different biofluid formulations and residence times in vitro. A third aim was evaluation of dissolution behavior of alloys with in vitro lung and dermal biofluid surrogates. This study evaluated the bioaccessibility of sixteen elements in six alloys and 3 elemental/metal powders. We found that the alloys/metals, the chemical properties of the surrogate fluid, and residence time all had major impacts on metal solubility. The large variability of bioaccessibility indicates the relevancy of assessing alloys as toxicologically distinct relative to individual metals. PMID:24212234

  6. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1973-01-01

    The work reported constitutes the first phase of a two-phase program. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr material characteristics are reviewed and compared with TD Ni-20Cr produced in previous development efforts; cyclic load, temperature, and pressure effects on TD Ni-20Cr sheet material are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded, diffusion-bonded, or seam-welded joints are evaluated through tests of simple lap-shear joint samples; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full-scale subsize heat shield panels are described. Tests of full-scale subsize panels included simulated meteoroid impact tests; simulated entry flight aerodynamic heating in an arc-heated plasma stream; programmed differential pressure loads and temperatures simulating mission conditions; and acoustic tests simulating sound levels experienced by heat shields during about boost flight. Test results are described, and the performances of two heat shield designs are compared and evaluated.

  7. Cast Fe-base cylinder/regenerator housing alloy

    NASA Technical Reports Server (NTRS)

    Larson, F.; Kindlimann, L.

    1980-01-01

    The development of an iron-base alloy that can meet the requirements of automotive Stirling engine cylinders and regenerator housings is described. Alloy requirements are as follows: a cast alloy, stress for 5000-hr rupture life of 200 MPa (29 ksi) at 775 C (1427 F), oxidation/corrosion resistance comparable to that of N-155, compatibility with hydrogen, and an alloy cost less than or equal to that of 19-9DL. The preliminary screening and evaluation of ten alloys are described.

  8. Burner Rig Evaluation of Thermal Barrier Coating Systems for Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.

    1981-01-01

    Eight plasma sprayed bond coatings were evaluated for their potential use with ZrO2-Y2O3 thermal barrier coatings (TECs) which are being developed for coal derived fuel fired gas turbines. Longer TBC lives in cyclic burner rig oxidation to 1050 C were achieved with the more oxidation resistant bond coatings. These were Ni-14.1Cr-13.4A1-0.10Ar, Ni-14.1C4-14.4Al-0.16Y, and Ni-15.8Cr-12.8Al-0.36Y on Rene 41. The TBC systems performed best when 0.015-cm thick bond coatings were employed that were sprayed at 20 kW using argon 3.5v/o hydrogen. Cycling had a more life limiting influence on the TBC than accumulated time at 1050 C.

  9. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  10. Weldability of Fe3Al based iron aluminide alloys

    NASA Astrophysics Data System (ADS)

    Zacharia, T.; Maziasz, P. J.; David, S. A.; McKamey, C. G.

    An investigation was carried out to determine the weldability of Fe3Al type alloys. Sigmajig tests of a commercial heat of FA-129 alloy indicate that hot-cracking may not be a problem for this alloy. Additionally, several new Fe3Al based iron aluminides were evaluated for weldability. The preliminary results are encouraging and suggest that some of these alloys have comparable or better weldability than FA-129 based iron-aluminides. For the first time, successful welds, without hot or cold cracking, were made on 13 mm (0.5 in.) thick plates from a commercial heat of FA-129 using the proper choice of welding conditions and parameters.

  11. Experimental Evaluation of a Device Prototype Based on Shape Memory Alloys for the Retrofit of Historical Buildings

    NASA Astrophysics Data System (ADS)

    Cardone, Donatello; Sofia, Salvatore

    2012-12-01

    Metallic tie-rods are currently used in many historical buildings for absorbing the out-of-plane horizontal forces of arches, vaults and roof trusses, despite they exhibit several limitations under service and seismic conditions. In this paper, a post-tensioned system based on the superelastic properties of Ni-Ti shape memory alloys is proposed for improving the structural performances of traditional metallic tie-rods. First, the thermal behavior under service conditions is investigated based on the results of numerical and experimental studies. Subsequently, the seismic performances under strong earthquakes are verified trough a number of shaking table tests on a 1:4-scale timber roof truss model. The outcomes of these studies fully confirm the achievement of the design objectives of the proposed prototype device.

  12. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  13. Corrosion Evaluation of Stellite Alloys 12 and 712

    SciTech Connect

    Mickalonis, J.I.

    2000-10-30

    The High Level Waste Division requested the Materials Technology Section (MTS) to evaluate the use of Waukesha Metal 88 (WM88) and Stellite alloys 12 (S12) and 712 (S712) as materials of construction for slurry pumps. As candidate materials, WM88 was chosen for the tilt pad column bearings and S12 and S712 were selected for the impeller bearings. The Stellite alloys are cobalt-based alloys typically used for their resistance to both corrosion and wear. WM88 is noted for resistance to galling and seizing. These materials, however, had not been evaluated for use in high level radioactive waste, which have a high pH. A series of electrochemical corrosion tests were performed in support of this evaluation to determine the general corrosion rate and corrosion characteristics of these alloys. The tests were conducted at room temperature in simulated three waste tank environments. For WM88, the test solution was inhibited water, which is commonly used in the tank farm. For S12 and S712, the test solutions were a simulated Tank 8 waste solution and a 3 M sodium hydroxide solution. The general corrosion rates of all alloys in these solutions were less than 0.1 mils per year (mpy). The alloys displayed passive behavior in these solutions due to the protective nature of their oxides.

  14. Stress corrosion crack tip microstructure in nickel-based alloys

    SciTech Connect

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content.

  15. In vitro and in vivo evaluation of porous TiNi-based alloy as a scaffold for cell tissue engineering.

    PubMed

    Kokorev, Oleg V; Hodorenko, Valentina N; Chekalkin, Timofey L; Kim, Ji-Soon; Kang, Seung-Baik; Dambaev, Georgiy Ts; Gunther, Victor E

    2016-01-01

    This study aims to look into the applicability of a porous TiNi-based shape memory alloy (SMA) scaffold as an incubator for bone marrow mesenchymal cells, hepatocytes, and pancreatic islet cells. The porous TiNi-based SMA used was fabricated using a self-propagating high-temperature synthesis (SHS) technique, in which scaffold blocks measuring 4 × 4 × 10 mm were prepared. In vitro tests were done using mesenchymal stem cells (MSC) isolated from mature bone marrow of CBA/j inbred mice, and cultured in 3 different culture media - Control medium, Osteogenic medium, and Chondrogenic medium. Hepatocytes and islet cells were isolated from the livers and pancreatic glands of Wistar rats respectively, seeded on porous TiNi-based SMA scaffolds, and cultured. The scaffolds were then implanted into the abdominal cavity of Wistar rats and later harvested, at days 7, 14, 21, and 28, post-implantation. SEM imaging was performed with pre-implanted scaffolds at day 0 and harvested scaffolds at days 7, 14, 21, and 28, post-implantation. Based on weight increase percentages, the in vitro study revealed that the osteogenic group showed a 2-fold increase, and the chondrogenic group showed a 1.33-fold increase, compared to the control group. The in vivo study, on the other hand, showed that from day 7 post-implantation, the cellular in-growth gradually invaded the inner porous structure from the periphery towards the center, and at day-28 post-implantation, all pores were closed and completely filled with cells and the extracellular matrix. The results show that porous TiNi-based SMA is a unique biocompatible incubator for cell cultures and can be successfully used for tissue bioengineering and artificial organs. PMID:25613028

  16. Nickel-base alloys combat corrosion

    SciTech Connect

    Agarwal, D.C.; Herda, W.

    1995-06-01

    The modern chemical process industry must increase production efficiency to remain competitive. Manufacturers typically meet this challenge by utilizing higher temperatures and pressures, and more-corrosive catalysts. At the same time, the industry has to solve the technical and commercial problems resulting from rigid environmental regulations. To overcome these obstacles, new alloys having higher levels of corrosion resistance have been developed. These materials are based on increased understanding of the physical metallurgy of nickel-base alloys, especially the role of alloying elements. Results of many studies have led to innovations in nickel-chromium-molybdenum alloys containing both high and low amounts of nickel. Higher molybdenum and chromium contents, together with nitrogen additions, have opened up an entirely new class of alloys having unique properties. In addition, a new chromium-base, fully wrought super stainless steel shows excellent promise in solving many corrosion problems. These newer alloys have the ability to combat uniform corrosion, localized corrosion, and stress-corrosion cracking in the harsh halogenic environment of the chemical process industry. This article briefly lists some of the major highlights and corrosion data on recent nickel-chromium-molybdenum and nickel-molybdenum alloys, and the development of a chromium-base, wrought super-austenitic alloy known as Nicrofer 3033 (Alloy 33). Some comparisons with existing alloys are presented, along with a few commercial applications.

  17. Evaluation of the mechanical properties of electroslag refined iron alloys

    NASA Technical Reports Server (NTRS)

    Bhat, G. K.

    1976-01-01

    Nitronic 40 (21Cr-6N-9Mn), HY-130, 9Ni-4Co, and D-6 alloys were prepared and evaluated in the form of 15.2 mm thick plates. Smooth bar tensile tests, double-edge sharp notch fracture toughness tests Charpy V-notch impact tests were conducted on appropriate heat treated specimens of the four steel plates at 22 C, -50 C, -100 C, -150 C, and -196 C. Similar material characterization, including metallographic evaluation studies on air melt and vacuum arc melt grades of same four alloy steels were conducted for comparative purposes. A cost analysis of manufacturing plates of air melt, electroslag remelt and vacuum arc remelt grades was performed. The results of both material characterization and cost analyses pointed out certain special benefits of electroslag processing iron base alloys.

  18. Surface modification of nickel based alloys for improved oxidation resistance

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2005-02-01

    The present research is aimed at the evaluation of a surface modification treatment to enhance the high temperature stability of nickel-base superalloys. A low Coefficient Thermal Expansion (CTE ~12.5x10-6/°C) alloy based on the composition (in weight %) of Ni-22Mo-12.5Cr was produced by Vacuum Induction Melting and Vacuum Arc Melting and reduced to sheet by conventional thermal-mechanical processing. A surface treatment was devised to enhance the oxidation resistance of the alloys at high temperature. Oxidation tests (in dry and wet air; treated and untreated) were conducted 800°C to evaluate the oxidation resistance of the alloys. The results were compared to the behavior of Haynes 230 (Ni-22Cr) in the treated and untreated conditions. The treatment was not very effective for Haynes 230, as this alloy had similar oxidation behavior in both the treated and untreated conditions. However, the treatment had a significant effect on the behavior of the low CTE alloy. At 800°C, the untreated Ni-12.5Cr alloy was 5 times less oxidation resistant than Haynes 230. However, in the treated condition, the Ni-12.5Cr alloy had comparable oxidation resistance to the Haynes 230 alloy.

  19. Nondestructive evaluation of Ni-Ti shape memory alloy

    SciTech Connect

    Meir, S.; Gordon, S.; Karsh, M.; Ayers, R.; Olson, D. L.; Wiezman, A.

    2011-06-23

    The nondestructive evaluation of nickel titanium (Ni-Ti) alloys for applications such as heat treatment for biomaterials applications (dental) and welding was investigated. Ni-Ti alloys and its ternary alloys are valued for mechanical properties in addition to the shape memory effect. Two analytical approaches were perused in this work. Assessment of the microstructure of the alloy that determines the martensitic start temperature (Ms) of Ni-Ti alloy as a function of heat treatment, and secondly, an attempt to evaluate a Friction Stir Welding, which involves thermo-mechanical processing of the alloy.

  20. Evaluation of corrosion testing techniques for selection of corrosion resistant alloys for sour gas service

    SciTech Connect

    Bhavsar, R.B.; Hibner, E.L.

    1996-08-01

    Slow strain rate (SSR) and C-ring stress corrosion cracking (SCC) tests have historically been used to screen alloys for sour gas environments. The relevance of these testing techniques in predicting actual field corrosion behavior was evaluated for age-hardenable nickel base alloy 925 (UNS N09925) and alloy 718 (UNS N07718). While SSR testing provides an acceptable accelerated screening tool for ranking alloys in sour oil field environments, C-ring SCC testing ranks alloys higher in sour environments than SSR testing.

  1. Fabrication of tungsten wire reinforced nickel-base alloy composites

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  2. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    DOEpatents

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  3. Permeation characteristics of some iron and nickel based alloys

    SciTech Connect

    Mitchell, D.J.; Edge, E.M.

    1985-06-15

    The permeation characteristics of deuterium in several iron and nickel based alloys were measured by the gas phase breakthrough technique in the temperature range 100 to 500 /sup 0/C with applied pressures ranging from 10 Pa to 100 kPa. The restriction of the gas flux imposed by surface oxides was modeled in order to evaluate the effects of surface oxide retardation of the gas flux on the effective values of the deuterium permeabilities and diffusivities in the alloys. The most permeable alloys were 430 and 431 stainless steels. The next most permeable alloy was Monel K-500, which exceeded the permeability of pure Ni by more than a factor of five at room temperature. The alloys with permeabilities less than pure Ni were, in order of decreasing permeability: the Inconels 625, 718, and 750, the Fe-Ni-Co glass-sealing alloys Kovar and Ceramvar, and the 300-series stainless steels. Deuterium trapping within the alloys appeared to influence the values of bulk diffusivities, which were not correlated with either the permeabilities or the chemical compositions of the alloys.

  4. Design stress evaluation based on strain-rate sensitivity analysis for nickel alloys used in the very-high temperature nuclear system

    SciTech Connect

    Mo, K.; Tung, H. M.; Chen, X.; Zhao, Y.; Stubbins, J. F.

    2012-07-01

    Both Alloy 617 and Alloy 230 have been considered the most promising structural materials for the Very High Temperature Reactor (VHTR). In this study, mechanical properties of both alloys were examined by performing tensile tests at three different strain rates and at temperatures up to 1000 deg.C. This range covers time-dependent (plasticity) to time-independent (creep) deformations. Strain-rate sensitivity analysis for each alloy was conducted in order to approximate the long-term flow stresses. The strain-rate sensitivities for the 0.2% flow stress were found to be temperature independent (m {approx_equal} 0) at temperatures ranging from room temperature to 700 deg.C due to dynamic strain aging. At elevated temperatures (800-1000 deg.C), the strain-rate sensitivity significantly increased (m > 0.1). Compared to Alloy 617, Alloy 230 displayed higher strain-rate sensitivities at high temperatures. This leads to a lower estimated long-term flow stresses. Results of this analysis were used to evaluate current American Society of Mechanical Engineers (ASME) allowable design limits. According to the comparison with the estimated flow stresses, the allowable design stresses in ASME B and PV Code for either alloy did not provide adequate degradation estimation for the possible long-term service life in VHTR. However, rupture stresses for Alloy 617, developed in ASME code case N-47-28, can generally satisfy the safety margin estimated in the study following the strain-rate sensitivity analysis. Nevertheless, additional material development studies might be required, since the design parameters for rupture stresses are constrained such that current VHTR conceptual designs cannot satisfy the limits. (authors)

  5. Evaluation of Ti-Cr-Cu alloys for dental applications

    NASA Astrophysics Data System (ADS)

    Koike, Marie; Okabe, Toru; Itoh, Masayuki; Okuno, Osamu; Kimura, Kohei; Takeda, Osamu; Okabe, Toru H.

    2005-12-01

    This study examined the characteristics of as-cast Ti-Cr(7 19%)-Cu(3 7%) (all percentages in this article are mass%) alloys to evaluate their suitability for dental applications; studies on the alloy structures and mechanical properties, grindability, and corrosion behavior were included in the investigation. The alloys were centrifugally cast and bench-cooled in investment molds. The x-ray diffractometry of the as-cast alloys bench-cooled in the molds indicated the following phases: α+β+ω in the 7% Cr and 7% Cr+3% Cu; β+ω in the 13%Cr; and β in the 13%Cr+3% Cu through the 19%Cr+3% Cu alloys. The strengths of the binary β Ti-Cr and ternary β Ti-Cr-Cu alloys with 13 and 19% Cr were approximately two times higher than those of CP Ti. The alloy ductility was dependent on the chemical composition and thus, the microstructure. The 7% Cr alloys were extremely brittle and hard due to the ω phase, but the ductility was restored in the 13 and 19% Cr alloys. The hardness (HV) of the cast 13 and 19% Cr alloys was approximately 300 350 compared with a value of 200 for CP Ti. The grindability of the cast alloys was examined using a rotating SiC wheel at speeds (circumferential) of 500 and 1250 m/min. At the higher speed, the grindability of the 13 and 19% Cr alloys increased with the Cu content. The grindability of the 13% Cr alloy with 7% Cu was similar to that of CP Ti. Evaluation of the corrosion behavior in an artificial saliva revealed that the alloys are like many other titanium alloys within the normal intraoral oxidation potential. The wear resistance testing of these alloys also showed favorable results.

  6. Corrosion of nickel-base alloys

    SciTech Connect

    Scarberry, R.C.

    1985-01-01

    The volume consists of three tutorial lectures and 18 contributed papers. The three tutorial lectures provide state-of-the-art background on the physical metallurgy of nickel-base alloys as it relates to corrosion. Also featured are the mechanisms and applications of these alloys and an insight into the corrosion testing techniques. The three tutorial lecture papers will help acquaint newcomers to this family of alloys with a thorough overview. The contributed papers are categorized into four major topics: general corrosion, stress corrosion cracking, fatigue and localized corrosion. Each topic is key-noted by one invited lecture followed by several contributed papers. The papers in the general corrosion section are wide ranging and cover the aspects of material selection, development of galvanic series in corrosive environments, corrosion resistance characteristics, hydrogen permeation and hydrogen embrittlement of nickel and some nickel-base alloys.

  7. Transient oxidation of multiphase Ni-Cr base alloys

    SciTech Connect

    Baran, G.; Meraner, M.; Farrell, P.

    1988-06-01

    Four commercially available Ni-Cr-based alloys used with porcelain enamels were studied. Major alloying elements were Al, Be, Si, B, Nb, and Mo. All alloys were multiphase. During heat treatments simulating enameling conditions, phase changes occurred in most alloys and were detected using hardness testing, differential thermal analysis (DTA), and microscopy. Oxidation of these alloys at 1000/degrees/C for 10 min produced an oxide layer consisting principally of chromium oxide, but the oxide morphology varied with each alloy depending on the alloy microstructure. Controlling alloy microstructure while keeping the overall composition unchanged may be a means of preventing wrinkled poorly adherent scales from forming.

  8. Formation and evaluation of closed stress corrosion cracks in Ni-based alloy weld metal for nuclear power plants

    NASA Astrophysics Data System (ADS)

    Ohara, Yoshikazu; Shintaku, Yohei; Horinouchi, Satoshi; Yamanaka, Kazushi

    2012-09-01

    Closed stress corrosion cracks (SCCs) have been generated in nuclear power plants, resulting in the underestimation and nondetection. To solve this problem, we have developed closed-crack imaging method, the subharmonic phased array for crack evaluation (SPACE), on the basis of subharmonic waves and phased array technique. Here, after verifying the SPACE in a realistic SCC specimen, we present a two-step method for forming deep closed SCC for a reasonable amount of time. The SCC closure was verified by SPACE. This significantly contributes to the improvement of nondestructive evaluation methods and training/educating of inspection engineers.

  9. Cast iron-base alloy for cylinder/regenerator housing: Final report

    SciTech Connect

    Witter, S.L.; Simmons, H.E.; Woulds, M.J.

    1985-08-01

    The objective is to develop an Fe-base alloy that can meet the requirements of the automotive Stirling engine cylinders and regenerator housings. The scope of work was to test various alloys and select the one best demonstrating the following characteristics: It must be a cast alloy, using nonstrategic metals. It must withstand stresses for a 2500-hr rupture life at 200 MPa/775/degree/C. Oxidation/corrosion resistance must be comparable to that of N-155. It must be compatible with hydrogen. Fatigue properties must be superior to alloy XF 818. Cost must be less than or equal to that of 19-9DL. Major tests were designed to include the following: Selection, processing, and evaluation of candidate alloys within each alloy group system. Determination of casting parameters. Selection of a candidate alloy and establishment of a data base for this alloy. In the initial phase of the program designated as Round 1, a series of alloys representing each alloy system was cast and tested. In all there were 5 alloys of the nickel-manganese Group 1, 13 alloys of the nickel Group 2, and 3 alloys of the manganese Group 3. The aim was to maintain the chemistry of the major element(s) shown and vary the percentage of other elements to study their influence. Evaluation of results obtained from this series of tests enabled us to closely define the chemistry range for our candidate alloy, designated NASACC-1. A master heat was made to this composition. The heat was melted and poured under controlled casting conditions previously established and poured into investment shell molds. All castings and test bars were heat treated before actual testing. NASACC-1 proved to be an excellent alloy for casting. It could be melted in air and had good fluidity and fill characteristics. The alloy met or exceeded all program goals. 28 refs., 47 figs., 44 tabs.

  10. [Biological evaluation of In-Ceram-ceramics compared to cobalt-base-alloys and the metals titanium, tantalum and niobium in animal experiments].

    PubMed

    Limberger, F; Lenz, E

    1991-01-01

    The aim of the study was to evaluate the biocompatibility of the in-cream-ceramic-system in several technological phases by animal experiments. The comparative materials were the Co-Cr-alloys Remanium CD and Wirobond and the implant materials Titanium, Tantalum and Columbium and the high biocompatible material Teflon. The experiments were carried out in accordance with the DIN-standard 13,930 using subcutaneous implantation to verify the toxicity of the materials. 20 cylindrical test pieces were implanted into the subcutaneous connective tissue of the neck in rats. After 12 weeks the animals were sacrificed and the implants were removed with the surrounding tissues. The thickness of the fibrous capsule and the number of cells within the capsule were measured microscopically. The in-ceram-ceramic-system showed the same results like approved Co-Cr-alloys. The results of the implant materials were not attained.

  11. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  12. Thermal fatigue evaluation of solder alloys. Final report

    SciTech Connect

    Jarboe, D.M.

    1980-02-01

    An evaluation was made of the relative thermal fatigue resistance of 29 solder alloys. A number of these alloys were found to be less susceptible to thermal fatigue cracking in encapsulated printed wiring board applications than the commonly used tin-lead eutectic (63Sn-37Pb). Three alloys, 95Sn-5Ag, 96.5Sn-3.5Ag, and 95Sn-5Sb offered the greatest resistance to thermal fatigue. The selection of the encapsulation materials was confirmed to be a significant factor in thermal fatigue of solder joints, regardless of the solder alloy used.

  13. Irradiation creep of vanadium-base alloys

    SciTech Connect

    Tsai, H.; Billone, M.C.; Strain, R.V.; Smith, D.L.; Matsui, H.

    1998-03-01

    A study of irradiation creep in vanadium-base alloys is underway with experiments in the Advanced Test Reactor (ATR) and the High Flux Isotope Reactor (HFIR) in the United States. Test specimens are thin-wall sealed tubes with internal pressure loading. The results from the initial ATR irradiation at low temperature (200--300 C) to a neutron damage level of 4.7 dpa show creep rates ranging from {approx}0 to 1.2 {times} 10{sup {minus}5}/dpa/MPa for a 500-kg heat of V-4Cr-4Ti alloy. These rates were generally lower than reported from a previous experiment in BR-10. Because both the attained neutron damage levels and the creep strains were low in the present study, however, these creep rates should be regarded as only preliminary. Substantially more testing is required before a data base on irradiation creep of vanadium alloys can be developed and used with confidence.

  14. Rapid solidification of Nb-base alloys

    NASA Technical Reports Server (NTRS)

    Gokhale, A. B.; Javed, K. R.; Abbaschian, G. J.; Lewis, R. E.

    1988-01-01

    New Nb-base alloys are of interest for aerospace structural applications at high temperatures, viz, 800 to 1650 C. Fundamental information regarding the effects of rapid solidification in achieving greatly refined microstructures, extended solid solubility, suppression of embrittling equilibrium phases, and formation of new phases is desired in a number of Nb-X alloys. The microstructures and selected properties of Nb-Si and other Nb-base alloys are presented for materials both rapidly quenched from the equilibrium liquidus and rapidly solidified following deep supercooling. Electromagnetic levitation was used to achieve melting and supercooling in a containerless inert gas environment. A variety of solidification conditions were employed including splatting or drop casting of supercooled samples. The morphology and composition of phases formed are discussed in terms of both solidification history and bulk composition.

  15. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  16. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  17. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  18. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  19. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  20. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  1. Localized corrosion resistance of corrosion-resistant Ni based alloys in hot concentrated seawater

    SciTech Connect

    Sugahara, Katsuo; Takizawa, Yoshio

    1998-12-31

    Localized corrosion resistance of stainless steel (Type 316L), a titanium-based alloy (Ti-0.15Pd) and corrosion-resistant nickel-based alloys (a new alloy MAT-21 (Alloy T) and Alloy C-276) was evaluated in four simulated seawater solutions containing 1.8 to 22.0 wt% of chloride ions concentrated by evaporation. Stress corrosion cracking was observed on the 316L stainless steel but not on Alloy T and Alloy C-276 in the solutions. Pitting attack occurred on the surface of the 316L stainless steel base metal in all the solutions. Alloy C-276 suffered pitting attack on the surface including the welded section only in the solutions containing 18.9 and 22.0 wt% of chloride ions, respectively. No pitting attack occurred over any part of the surface including the welded section of Alloy T in any of the solutions. No crevice corrosion was observed in an immersion test of Alloy T and the Ti-0.15 5Pd alloy using test pieces with crevices although crevice corrosion was seen the creviced test pieces of Alloy C-276 and the 316L stainless steel. It was found that both Alloy T and the Ti-0.15Pd alloy, which exhibit high repassivation potentials for crevice corrosion (E{sub r,CREV})corresponding to crevice corrosion potentials, have excellent crevice corrosion resistance, while these alloys which exhibit corrosion potentials greater than E{sub r,CREV}in a solution with a high chloride ion concentration and a high dissolved oxygen concentration in open air may be corroding in the crevices.

  2. On the corrosion behavior and biocompatibility of palladium-based dental alloys

    NASA Astrophysics Data System (ADS)

    Sun, Desheng

    Palladium-based alloys have been used as dental restorative materials for about two decades with good clinical history. But there have been clinical case reports showing possible allergy effects from these alloys. The aim of this study was to characterize the corrosion behavior and mechanisms of several palladium-based dental alloys by potentiodynamic polarization methods, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe force microscopy/atomic force microscopy (SKPFM/AFM), and to evaluate their biocompatibility by a cell culture technique and an animal model. Using SKPFM/AFM and scanning electron microscopy, the Ru-enriched phase from the use of ruthenium as a grain-refining element was identified as being slightly more noble than the palladium solid solution matrix in a high-palladium alloy. Other secondary precipitates that exist in the microstructures of these high-palladium alloys have minimal differences in Volta potential compared to the matrix. For high-palladium alloys, corrosion is generally uniform due to the predominant palladium content in the different phases. Potentiodynamic polarization and EIS have shown that representative palladium-silver alloys have low corrosion tendency and high corrosion resistance, which are equivalent to a well-known high-noble gold-palladium alloy in simulated body fluid and oral environments. The palladium-silver alloys tested are resistant to chloride ion corrosion. Passivation and dealloying have been identified for all of the tested palladium-silver alloys. The great similarity in corrosion behavior among the palladium-silver alloys is attributed to their similar chemical compositions. The variation in microstructures of palladium-silver alloys tested does not cause significant difference in corrosion behavior. The corrosion resistance of these palladium-silver alloys at elevated potentials relevant to oral environment is still satisfactory. The release of elements from representative dental

  3. Electrochemical and metallographic evaluation of alloys C-22 and 625

    SciTech Connect

    Roy, A.K.; Fleming, D.L.; Lum, B.Y.

    1997-05-01

    Electrochemical cyclic potentiodynamic polarization (CPP) experiments were performed on Alloys C-22 and 625 to evaluate their susceptibility to localized corrosion in acidic brines of various salt content at 90{degrees}C. The microstructures of both tested and untested specimen`s were evaluated by optical microscopy. This paper presents the results showing the effect of chloride ion concentration on the pitting and crevice corrosion behavior of these alloys, and the relationship of the observed microstructures to the resulting surface degradation modes.

  4. [Dimensional changes of silver and gallium-based alloy].

    PubMed

    Ballester, R Y; Markarian, R A; Loguercio, A D

    2001-01-01

    Gallium-based dental alloys were created with the aim of solving the problem of toxicity of mercury. The material shows mechanical properties similar to those of dental amalgam, but researches point out two unfavorable characteristics: great corrosion and excessive post-setting expansion, and the latter is capable of cracking dental structures. The aim of this study was to evaluate, during 7 days, the in vitro dimensional alteration of a gallium dental alloy (Galloy, SDI, Australia), in comparison with a dental amalgam containing zinc (F400, SDI, Australia), as a function of the contact with saline solution (0.9% NaCl) during the setting period. The storage experimental conditions were: storage in dry environment, immersion in saline solution and contamination during condensation. Additionally, the effects of contamination during the trituration of dental amalgam and the effects of protecting the surface of the gallium alloy with a fluid resin were studied. Specimens were stored at 37 degrees C +/- 1 degree C, and measuring was carried out, sequentially, every 24 h during 7 days. When the gallium alloy was either contaminated or immersed, an expansion significantly greater than that observed in the other experimental conditions was noticed after 7 days. The application of a fluid resin to protect the surface of the cylinders was able to avoid the increase in expansion caused by superficial moisture. The amalgam alloy did not show significant dimensional alterations, except when it was contaminated during trituration.

  5. Creep-fatigue damage evaluation of a nickel-base heat-resistant alloy Hastelloy XR in simulated HTGR helium gas environment

    NASA Astrophysics Data System (ADS)

    Tsuji, Hirokazu; Nakajima, Hajime

    1994-02-01

    The properties of Hastelloy XR, which is a developed alloy as the structural material for high-temperature components of the HTTR, under creep-fatigue interaction conditions were examined by performing a series of axial strain-controlled fully reversed fatigue tests in the simulated HTGR helium gas environment at 700, 800, 900 and 950°C. Two types of evaluation techniques, i.e., the life fraction rule and the ductility exhaustion one, were applied for the evaluation of the creep damage during the strain holding. The fatigue life reduction due to the strain holding is observed even at hold times of 6 s, and the saturation point of the fatigue life reduction shifts to the shorter hold time side with increasing temperature. The life fraction rule predicts an excessively conservative value for the creep damage. The ductility exhaustion rule can predict the fatigue life under the effective creep condition much more successfully than the life fraction one.

  6. Vanadium-base alloys for fusion reactor applications

    SciTech Connect

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  7. An evaluation of the benefits of utilizing rapid solidification for development of 2XXX (Al-Cu-Mg) alloys

    NASA Technical Reports Server (NTRS)

    Paris, H. G.; Chellman, D. J.

    1986-01-01

    The advantages of rapid solidification processing over ingot metallurgy processing in the development of 2XXX aluminum alloy compositions were evaluated using a similarly processed ingot metallurgy (IM) control alloy. The powder metallurgy (PM) alloy extrusions showed a reduced age-hardening response in comparison with similar IM compositions, with higher tensile properties for naturally aged extrusions but lower properties for artificially aged ones. However, the tensile properties of naturally and artificially aged PM alloy extrusions based on a version of IM 2034 alloy, but containing 0.6 weight percent zirconium, were comparable to those of the IM control extrusions and had significantly superior combinations of strength and toughness. The tensile properties of this PM alloy showed even greater advantage in 6.4-mm (0.25-in.) and 1.8-mm (0.070-in.) plate and sheet, the yield strength being about 68 MPa (10 ksi) greater than reported values for the IM 2034 alloy sheet. An artificially aged PM alloy based on 2219 alloy also showed a strength and strength-toughness combination comparable to those of the PM Al-Cu-Mg-Zr alloy, substantially outperforming the IM 2219 alloy. These results show that rapid solidification offers the flexibility needed to modify conventional IM compositions to produce new alloy compositions with superior mechanical properties.

  8. Evaluation of an advanced directionally solidified gamma/gamma'-alpha Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Henry, M. F.; Jackson, M. R.; Gigliotti, M. F. X.; Nelson, P. B.

    1979-01-01

    An attempt was made to improve on the properties of the candidate jet engine turbine blade material AG-60, a gamma/gamma prime-alpha Mo eutectic composite. Alloy 38 (AG-170) was evaluated in the greatest detail. This alloy, Ni-5.88 A1-29.74 Mo-1.65 V-1.2C Re (weight percent), represents an improvement beyond AG-60, based on mechanical testing of the transverse and/or longitudinal orientations over a range of temperatures in tension, shear, rupture, and rupture after thermal exposure. It is likely that other alloys in the study represent a similar improvement.

  9. Tungsten wire-nickel base alloy composite development

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  10. Performance evaluation of several commercial alloys in a reducing environment

    NASA Astrophysics Data System (ADS)

    Liu, Y.

    Several commercial alloys including Ebrite, Crofer 22 APU, Haynes 230 and Haynes 242, which are candidates for intermediate-temperature solid oxide fuel cell (SOFC) interconnect materials, were isothermally and cyclically oxidized at 900 °C in the reducing atmosphere of Ar + 5 vol.% H 2 + 3 vol.% H 2O corresponding to the SOFC anode environment. Results indicate that these alloys exhibited good scale spallation resistance with the Ni-base alloys possessing better oxidation resistance over the Fe-base alloys. Both Mn-Cr spinel and Cr 2O 3 were formed in the oxide scales of these alloys. For Crofer 22 APU and Haynes 242, a continuous protective MnO and Mn-Cr spinel layer formed outside on the inner layer of Cr 2O 3. The increase in scale ASR after longer-term thermal exposure in the reducing environment was relatively slower for the Ni-base alloys than for the Fe-base alloys.

  11. Evaluation of lithium alloy anode materials for Li-TiS2 cells

    NASA Technical Reports Server (NTRS)

    Huang, C.-K.; Subbarao, S.; Shen, D. H.; Deligiannis, F.; Attia, A.; Halpert, G.

    1991-01-01

    A study was performed to select candidate lithium alloy anode materials and establish selection criteria. Some of the selected alloy materials were evaluated for their electrochemical properties and performance. This paper describes the criteria for the selection of alloys and the findings of the studies. Li-Si and Li-Cd alloys have been found to be unstable in the EC+2-MeTHF-based electrolyte. The Li-Al alloy system was found to be promising among the alloy systems studied in view of its stability and reversibility. Unfortunately, the large volume changes of LiAl alloys during charge/discharge cycling cause considerable 'exfoliation' of its active mass. This paper also describes ways how to address this problem. The rate of disintegration of this anode would probably be surpressed by the presence of an inert solid solution or a uniform distribution of precipitates within the grains of the active mass. It was discovered that the addition of a small quantity of Mn may improve the mechanical properties of LiAl. In an attempt to reduce the Li-Al alloy vs. Li voltage, it was observed that LiAlPb(0.1)Cd(0.3) material can be cycled at 1.5 mA/sq cm without exfoliation of the active mass.

  12. Hot tearing evaluation for aluminium alloys

    NASA Astrophysics Data System (ADS)

    Brůna, Marek

    2016-06-01

    Hot tearing during solidification of aluminium alloys castings can be a serious problem. This phenomenon is well known but still insufficiently investigated. Hot tearing occurs in form of irregular cracks in metal castings that develop during solidification and cooling. The cause of hot tearing is generally attributed to the development of thermally induced tensile stresses and strains in a casting as the molten metal contracts during solidification and solid state shrinkage. Submited paper consists of two parts. The first part introduces the reader to the phenomenon of hot tearing. The second part describes newly developed method for assessing hot tearing susceptibility of aluminium alloys, and also gives the results on hot tearing for various aluminium alloys.

  13. [Evaluation of occupational exposure to nickel and other metals based on the analysis of air in the production of nickel alloys].

    PubMed

    Dobecki, M; Matych, S; Kamecki, R; Matczak, W

    1988-01-01

    The measurements of air pollutions in the rolling mill of non-ferrous metals aimed at the evaluation of occupational exposure to nickel and other metals (Cu, Zn, Mn, Mg) used during the production of nickel alloys. It was found that nickel fumes and dusts concentration can be the only hazardous factor for the workers' health. The majority (ca 85%) of the crew of 28 workers is exposed to the nickel concentration in air exceeding 0.05 mg/m3. Smelters (8 persons) at the stand of 97-99% nickel smelting are at the highest risk of the loss of health; average exposure of this group during 8 hours' shift may surpass 2 mg Ni/m3. Mean concentration in air of the fumes and dusts of copper, zinc, manganese and magnesium do not make a hygienic problem. PMID:3252104

  14. [Evaluation of occupational exposure to nickel and other metals based on the analysis of air in the production of nickel alloys].

    PubMed

    Dobecki, M; Matych, S; Kamecki, R; Matczak, W

    1988-01-01

    The measurements of air pollutions in the rolling mill of non-ferrous metals aimed at the evaluation of occupational exposure to nickel and other metals (Cu, Zn, Mn, Mg) used during the production of nickel alloys. It was found that nickel fumes and dusts concentration can be the only hazardous factor for the workers' health. The majority (ca 85%) of the crew of 28 workers is exposed to the nickel concentration in air exceeding 0.05 mg/m3. Smelters (8 persons) at the stand of 97-99% nickel smelting are at the highest risk of the loss of health; average exposure of this group during 8 hours' shift may surpass 2 mg Ni/m3. Mean concentration in air of the fumes and dusts of copper, zinc, manganese and magnesium do not make a hygienic problem.

  15. Evaluation of the improvement in the figure of merit of Bi{sub 2}Te{sub 3} - based alloys with addition of ultrafine scattering centers

    SciTech Connect

    Fleurial, J.P.

    1993-09-01

    The addition of ultrafine scattering centers into Bi{sub 2}Te{sub 3}-based materials and their impact on the thermal and electrical transport properties in a 200-500 K temperature range are discussed. Based on previous theoretical efforts, the resulting improvements in the figure of merit of these heavily doped thermoelectric semiconductors were calculated as a function of composition, temperature, doping level, particulate size and concentration. Determination of the lattice thermal conductivity of the various alloys was conducted by considering phonon-phonon, carrier-phonon, point defect and inert scattering center scattering mechanisms. Degradation of the electrical properties due to the increase scattering rate was also taken into account. Practical application of these results is considered.

  16. Evaluation of the cyclic behavior of aircraft turbine disk alloys, part 2

    NASA Technical Reports Server (NTRS)

    Cowles, B. A.; Warren, J. R.

    1980-01-01

    Several nickel-base aircraft turbine disk superalloys were evaluated at 650 C for resistance to fatigue crack initiation and propagation under cyclic and cyclic/dwell conditions. Controlled strain low cycle fatigue (LCF) and controlled load crack propagation tests were performed and results utilized to provide a direct comparison among the alloys. Tests were performed on selected alloys to evaluate the effects of hold times, mean stresses, stress-dwell cycle types, inert environment, and contractor test methods. At the lower total strain ranges of interest, the alloys exhibited generally increasing initiation life with increasing tensile strength for both cyclic (0.33 Hz) and cyclic/dwell (900-sec hold per cycle) conditions. Rank order of the alloys by LCF initiation life changed substantially at higher strain ranges, approaching the rank order expected from monotonic tensile ductilities. The effect of the 900 sec (15 min) hold time fatigue life varied significantly from alloy to alloy. Generally, the higher-strength, finer-grained alloys exhibited more significant reductions in fatigue life due to the dwell. The effects of mean strain were found to be negligible and the effects of mean stress were pronounced. At high strain ranges the mean stress was near zero and did not contribute to reduction in life. At low strain ranges, however, mean stresses were large and significant reductions in LCF lives occurred.

  17. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  18. Metal dusting and carburization resistance of nickel-base alloys

    SciTech Connect

    Kloewer, J.; Grabke, H.J.; Mueller-Lorenz, E.M.; Agarwal, D.C.

    1997-08-01

    Severe material failures caused by so-called metal dusting have been reported during recent years. The reason for these failures were strongly carburizing CO-H{sub 2} gas mixtures such as encountered in chemical plants for the synthesis of hydrocarbons, methanol, ammonia etc. as well as in plants for the reduction of iron ores. The carburization behavior of nine commercial nickel-base alloys and four iron-nickel-chromium alloys was investigated at 650 C in a carburizing H{sub 2}-CO-H{sub 2}O-gas with a carbon activity of a{sub c} {much_gt} 1. The iron-nickel-chromium alloys suffered severe metal dusting after a very short test period. Nickel base alloys were generally less susceptible to metal dusting than iron-base alloys. However, their corrosion behavior was found to depend sensitively on the chromium concentration of the respective alloys. Alloys like alloy 600H, with a chromium concentration of only 16%, suffered wastage rates which were similar to those of the more resistant iron-base alloys. Nickel-base alloys with chromium concentrations of 25% and above, on the other hand, showed no significant evidence of metal dusting even after 10,000 hours of exposure. It was found that these alloys are protected against metal dusting by the formation of a dense, self-healing chromia scale, which prevents the penetration of carbon into the base metal.

  19. [Mechanical studies on casting titanium alloy denture base].

    PubMed

    Ito, M

    1990-03-01

    The mechanical properties of the Akers type clasp, bar and frame made by the newly developed Ti-20Cr-0.2Si alloy were studied in order to obtain the indices for designing the cast partial denture base. In the case of the clasp, the bending strength of the Ti-20Cr-0.2Si alloy and pure Ti was lower than that of the Co-Cr alloy. The Ti-20Cr-0.2Si alloy and pure Ti may have the same retentive force as the gold type IV alloy because its bending behavior was similar to that of the gold alloy. In the cyclic bending test, the permanent deflection of the Ti-20Cr-0.2Si alloy was lower than that of the pure Ti and Co-Cr alloy. It had almost the same value as that of the gold alloy. Considering the permanent deflection and fracture, it is preferable that the undercut of the abutment tooth for the Ti-20Cr-0.02Si alloy clasp is 0.50mm or less. The Ti-20Cr-0.2Si alloy bars and frame showed the same bending behavior and strain distribution as the gold alloy. In the case of the Ti-20Cr-0.2Si alloy bar thickened about 30%, the strain was decreased and close to that of the Co-Cr alloy. It was suggested that the Ti-20Cr-0.2Si alloy bar or frame should be designed like the gold alloy. PMID:2196313

  20. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  1. Fused slurry silicide coatings for columbium alloys reentry heat shields. Volume 1: Evaluation analysis

    NASA Technical Reports Server (NTRS)

    Fitzgerald, B.

    1973-01-01

    The R-512E (Si-20Cr-20Fe) fused slurry silicide coating process was optimized to coat full size (20in x 20in) single face rib and corrugation stiffened panels fabricated from FS-85 columbium alloy for 100 mission space shuttle heat shield applications. Structural life under simulated space shuttle lift-off stresses and reentry conditions demonstrated reuse capability well beyond 100 flights for R-512E coated FS-85 columbium heat shield panels. Demonstrated coating damage tolerance showed no immediate structural failure on exposure. The FS-85 columbium alloy was selected from five candidate alloys (Cb-752, C-129Y, WC-3015, B-66 and FS-85) based on the evaluation tests which have designed to determine: (1) change in material properties due to coating and reuse; (2) alloy tolerance to coating damage; (3) coating emittance characteristics under reuse conditions; and (4) new coating chemistries for improved coating life.

  2. Microstructural Evaluations of Baseline HSR/EPM Disk Alloys

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Garg, Anita; Ellis, David L.

    2004-01-01

    Six alloys representing two classes of powder metallurgy nickel-based superalloys were examined by transmission electron microscopy (TEM) and phase extraction. Alloys KM4, CH98, IN-100 and 456 are based on a Ni-18Co-12Cr composition while alloys Rene' 88 DT and SR 3 have lower Al and Co and higher Cr contents. The lambda size distributions were determined from quantitative image analysis of the TEM images. The volume fraction of lambda and carbides and the composition of the phases were determined by a combination of phase extraction and TEM. The results showed many similarities in lambda size distributions, grain boundary serrations, and grain boundary carbide frequencies between alloys KM4, CH98, 456, Rene' 88 DT and SR 3 when heat treated to give an approximate grain size of ASTM 6. The density of grain boundary carbides in KM4 was shown to substantially increase as the grain size increased. IN-100 and 456 subjected to a serration cooling heat treatment had much more complex lambda size distributions with very large intergranular and intragranular secondary lambda as well as finer than average cooling and aging lambda. The grain boundary carbides in IN-100 were similar to the other alloys, but 456 given the serration cooling heat treatment had a more variable density of grain boundary carbides. Examination of the phases extracted from the matrix showed that there were significant differences in the phase chemistries and elemental partitioning ratios between the various alloys.

  3. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  4. Comparative evaluation of effect of metal primer and sandblasting on the shear bond strength between heat cured acrylic denture base resin and cobalt-chromium alloy: An in vitro study

    PubMed Central

    Kalra, Sandeep; Kharsan, Vishwas; Kalra, Nidhi Mangtani

    2015-01-01

    Aims: The aim of this study was to evaluate the effect of metal primers and sandblasting on the shear bond strength (SBS) of heat cured acrylic denture base resin to cobalt-chromium (Co-Cr) alloy. Materials and Methods: A total number of 40 disk shaped wax patterns (10 mm in diameter and 2 mm in thickness) were cast in Co-Cr alloy. Samples were divided into 4 groups depending on the surface treatment received. Group 1: No surface treatment was done and acts as control group. Group 2: Only sandblasting was done. Group 3: Only metal primer was applied. Group 4: Both metal primer and sandblasting were done. After surface treatment samples had been tested in Universal Testing Machine at crosshead speed of 0.5 mm/min in shear mode and scanning, electron microscope evaluation was done to observe the mode of failure. Statistical Analysis: All the observations obtained were analyzed statistically using software SPSS version 17; one-way analysis of variance (ANOVA) and post-hoc Tukey test were applied. Results: The one-way ANOVA indicated that SBS values varied according to type of surface treatment done. The SBS was highest (18.70 ± 1.2 MPa) when both sandblasting and metal primer was done when compared with no surface treatment (2.59 ± 0.32 MPa). Conclusions: It could be concluded that the use of metal primers along with sandblasting significantly improves the bonding of heat cured acrylic denture base resin with the Co-Cr alloy. PMID:26321840

  5. [Evaluating occupational health risk in titanium alloys production workers].

    PubMed

    Bazarova, E L

    2007-01-01

    The authors present data on evaluation of personified and non-personified occupational risk of health disorders in titanium alloys production workers, concerning hygienic, medical and biologic, social and psychologic criteria. One-digit assessment of the work conditions is suggested.

  6. Evaluation of candidate stirling engine heater tube alloys at 820 deg and 860 deg C

    NASA Technical Reports Server (NTRS)

    Misencik, J. A.

    1982-01-01

    Seven commercial alloys were evaluated in Stirling simulator materials rigs. Five iron base alloys (N-155, A-286, Incoloy 800, 19-9DL, and 316 stainless steel), one nickel base alloy (Inconel 718), and one cobalt base alloy (HS-188) were tested in the form of thin wall tubing in a diesel fuel fired test rig. Tubes filled with hydrogen or helium at gas pressure of 21.6 MPa and temperatures of 820 and 860 C were endurance tested for 1000 and 535 hours, respectively. Results showed that under these conditions hydrogen permeated rapidly through the tube walls, thus requiring refilling during each five hour cycle. Helium was readily contained, exhibiting no measurable loss by permeation. Helium filled tubes tested at 860 C all exhibited creep-rupture failures within the 535 hour endurance test. Subsequent tensile test evaluation after removal from the rig indicated reduced room temperature ductility for some hydrogen-filled tubes compared to helium-filled tubes, suggesting possible hydrogen embrittlement in these alloys.

  7. In vitro biocompatibility evaluation of surface-modified titanium alloys.

    PubMed

    Treves, Cristina; Martinesi, Maria; Stio, Maria; Gutiérrez, Alejandro; Jiménez, José Antonio; López, María Francisca

    2010-03-15

    The present work is aimed to evaluate the effects of a surface modification process on the biocompatibility of three vanadium-free titanium alloys with biomedical applications interest. Chemical composition of alloys investigated, in weight %, were Ti-7Nb-6Al, Ti-13Nb-13Zr, and Ti-15Zr-4Nb. An easy and economic method intended to improve the biocompatibiblity of these materials consists in a simple thermal treatment at high temperature, 750 degrees C, in air for different times. The significance of modification of the surface properties to the biological response was studied putting in contact both untreated and thermally treated alloys with human cells in culture, Human Umbilical Vein Endothelial Cells (HUVEC) and Human Peripheral Blood Mononuclear Cells (PBMC). The TNF-alpha release data indicate that thermal treatment improves the biological response of the alloys. The notable enhancement of the surface roughness upon oxidation could be related with the observed reduction of the TNF-alpha levels for treated alloys. A different behavior of the two cell lines may be observed, when adhesion molecules (ICAM-1 and VCAM-1 in HUVEC, ICAM-1, and LFA-1 in PBMC) were determined, PBMC being more sensitive than HUVEC to the contact with the samples. The data also distinguish surface composition and corrosion resistance as significant parameters for the biological response.

  8. Evaluation of Cyclic Behavior of Aircraft Turbine Disk Alloys

    NASA Technical Reports Server (NTRS)

    Shahani, V.; Popp, H. G.

    1978-01-01

    An evaluation of the cyclic behavior of three aircraft engine turbine disk materials was conducted to compare their relative crack initiation and crack propagation resistance. The disk alloys investigated were Inconel 718, hot isostatically pressed and forged powder metallurgy Rene '95, and as-hot-isostatically pressed Rene '95. The objective was to compare the hot isostatically pressed powder metallurgy alloy forms with conventionally processed superalloys as represented by Inconel 718. Cyclic behavior was evaluated at 650 C both under continuously cycling and a fifteen minute tensile hold time cycle to simulate engine conditions. Analysis of the test data were made to evaluate the strain range partitioning and energy exhaustion concepts for predicting hold time effects on low cycle fatigue.

  9. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOEpatents

    Steeves, Arthur F.; Stewart, James C.

    1981-01-01

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  10. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOEpatents

    Not Available

    1980-05-28

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking is described. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  11. Chemical Interactions of Barium-Calcium-Aluminosilicate Based Sealing Glasses with Oxidation Resistant Alloys

    SciTech Connect

    Yang, Z Gary ); Stevenson, Jeffry W. ); Meinhardt, Kerry D. )

    2003-04-04

    In most planar SOFC stack designs, the interconnect, which is typically made from an oxidation resistant alloy, potentially including austenitic chromia-forming, ferritic chromia-forming, and alumina-forming alloys, has to be hermitically sealed to its adjacent components, usually by a sealing glass. To maintain the structural stability and minimize the degradation of stack performance, the sealing glass must be chemically compatible with the alloy used for the interconnect. In this work, Nicrofer6025, AISI446 and a Fecralloy were selected as examples of austenitic chromia-forming, ferritic chromia-forming, and alumina-forming alloys, respectively. Their chemical compatibility with a barium-calcium-aluminosilicate (BCAS) based glass, specifically developed as a sealant in SOFC stacks, was evaluated. It was found that the BCAS sealing glass interacted chemically with both the chromia-forming alloys and the alumina-forming alloys. The extent and nature of the interactions and their final products depended on the matrix alloy compositions, the exposure conditions and/or proximity of the glass/alloy interface to the ambient air. These interactions and their mechanisms will be discussed with the assistance of thermodynamic modeling.

  12. Evaluation of alloys for fuel cell heat exchanges

    NASA Astrophysics Data System (ADS)

    Perkins, R. A.; Vonk, S. J.

    1981-04-01

    The results are presented of an investigation to evaluate the behavior of commercial stainless steels, superalloys, and aluminide coatings in both clean (sulfur-free) and raw (1% H2S) gas representative of the Texaco slagging gasifier atmosphere are 1400 to 18000 F (1033 to 12550 K). The goal was to determine which, if any, of these materials is suitable for use in a high temperature heat exchanger operating on intermediate Btu coal gasification atmospheres. It has been found that none of the commercially available alloys or coatings are suitable for use in the raw (1% H2S) gas, even at temperatures as low as 14000 F (10330 K). Materials that are resistant to attack either have a limited life ( 5000 h) or cannot be fabricated as large size heat exchanger components. It is concluded that structural high temperature alloys must be coated for use in the raw gas and that the best coating or cladding materials are Ni-46Cr (IN671 type alloy) and MCrAl with 25 to 40% Cr and 30 to 40% Al (where M is Ni, Co, or Fe or some combination thereof). Heat exchanger components can be clad with Ni-46Cr but the alloy must be modified to improve its reliability and performance in coal conversion atmospheres.

  13. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  14. On the cytocompatibility of biodegradable Fe-based alloys.

    PubMed

    Schinhammer, Michael; Gerber, Isabel; Hänzi, Anja C; Uggowitzer, Peter J

    2013-03-01

    Biodegradable iron-based alloys are potential candidates for application as temporary implant material. This study summarizes the design strategy applied in the development of biodegradable Fe-Mn-C-Pd alloys and describes the key factors which make them suitable for medical applications. The study's in vitro cytotoxicity tests using human umbilical vein endothelial cells revealed acceptable cytocompatibility based on the alloys' eluates. An analysis of the eluates revealed that Fe is predominantly bound in insoluble degradation products, whereas a considerable amount of Mn is in solution. The investigation's results are discussed using dose-response curves for the main alloying elements Fe and Mn. They show that it is mainly Mn which limits the cytocompatibility of the alloys. The study also supplies a summary of the alloying elements' influence on metabolic processes. The results and discussion presented are considered important and instructive for future alloy development. The Fe-based alloys developed show an advantageous combination of microstructural, mechanical and biological properties, which makes them interesting as degradable implant material.

  15. Defect Interaction in Iron and Iron-based Alloys

    NASA Astrophysics Data System (ADS)

    Xu, Haixuan; Stocks, G. Malcolm; Stoller, Roger

    2014-03-01

    Magnetism has a profound influence on the defect properties in iron and iron-based alloys. For instance, it has been shown from first principles calculations that the helium interstitial occupies the tetrahedral site instead of octahedral site in contrast to all previous work that neglected the magnetic effects. In this study, we explore the effects of magnetism on the defect interaction, primarily interstitial-type defects, in bcc iron and Fe-Cr systems. The magnetic moment change during the interaction of two 1/2 <111>interstitial loops in bcc iron was calculated using the ab initio locally self-consistent multiple-scattering (LSMS) method and a significant fluctuation was observed. Adding Cr significantly modifies the magnetic structure of the defects and defect interactions. In addition, the effects of magnetism on the defect energetics are evaluated. This study provides useful insights on whether magnetism can be used as a effective means to manipulate the defect evolution in iron-based structural alloys. This material is based upon work supported as part of the Center for Defect Physics, an Energy Frontier Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences.

  16. HIP clad nickel base Alloy 625 for deep sour wells

    SciTech Connect

    Uhl, W.K.; Pendley, M.R.

    1984-05-01

    The hot isostatic pressing (HIP) process was used to clad nickel base Alloy 625 to AISI 4130 low alloy steel. The performance of the HIP clad material in the corrosive environment characteristic of deep, sour oil and gas wells was evaluated in laboratory tests. Included in the test program were NACE TM-01-77 sulfide stress cracking tests, chloride stress corrosion cracking tests in boiling MgCl /SUB 2'/ , and pitting and crevice corrosion tests. The HIP clad 625 performed excellently, displaying essentially the same corrosion resistance as wrought 625. Specifically the HIP clad 625 resisted sulfide stress cracking at applied stresses as high as 120% of yield strength and resisted chloride stress corrosion cracking at stresses exceeding 100% of yield. The HIP clad 625 also displayed immunity to pitting and crevice corrosion, with corrosion rates of <0.025 mm/y (1 mil/y). The 4130 base metal, however, was attacked severly in all tests. SEM/EDX analysis of the 625/4130 interface demonstrated that dilution of the cladding by the base metal was essentially eliminated.

  17. Influence of alloying elements on the chlorination behavior of nickel- and iron-based alloys

    SciTech Connect

    Brill, U.; Kloewer, J.; Agarwal, D.C.

    1996-11-01

    A wide range of commercial heat-resistant alloys has been tested in a H{sub 2} + 10% HCl environment at 550 C, 650 C, 680 C, 750 C and 850 C. The tests were carried out using a 24 h cycle with a total test time of up to 1,056 H. Weight change was determined, and the average value for three specimens per alloy and temperature plotted versus time, followed by a metallographic examination of the depth of corrosion. By a statistical evaluation of the data generated, it was possible to describe the weight change and penetration depth of all the alloys under examination as a function of the concentration of their main alloying elements and test temperature. According to these results, alloying elements nickel and molybdenum have a beneficial influence on chlorination resistance, whereas silicon and titanium are detrimental. Increased temperature always resulted in enhance corrosion. Only Ni, Ni-Mo, and Ni-Cr-Mo alloys show acceptable resistance for temperatures up to 850 C.

  18. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1996-08-01

    Alloys of Cr-Cr{sub 2}Nb with exceptionally high strength at 1200{degrees}C have been developed. However, these compositions suffer from limited ductility and toughness at room temperature. Despite improvements from processing modifications, as-fabricated defects still limit room temperature mechanical behavior. In contrast, an alloy system with only a small mismatch of the coefficients of thermal expansion of the two phases, Cr-Cr{sub 2}Zr, showed good fabricability. However, these alloys are weaker than Cr-Cr{sub 2}Nb compositions at high temperatures and have poor oxidation resistance. Silicide coatings can provide high-temperature oxidation and sulfidation protection of these alloys. Improvements in room temperature mechanical properties of Laves-phase-strengthened alloys will rely on further development based on increasing the ductility of the matrix phase by impurity control and compositional modifications.

  19. Evaluation of Oxide Dispersion Strengthened (ODS) molybdenum alloys

    SciTech Connect

    Bianco, R.; Buckman, R.W. Jr.

    1995-12-31

    A series of fourteen (14) novel high-strength molybdenum alloy compositions containing a dispersion of very fine (< 1 {mu}m diameter) oxide particles were consolidated using two proprietary powder metallurgy techniques. The developmental compositions were evaluated to determine the microstructural stability and mechanical properties from cryogenic (-148{degrees}F) to elevated temperatures (4000{degrees}F) for material in the as-swaged (>98% cold work) condition and for as-swaged material in the heat treated condition. Extremely fine oxide particle sizes (<1000 {Angstrom}) were observed by Transmission Electron Microscopy (TEM) for a number of the experimental compositions in the as-swaged condition. A one hour recrystallization temperature as high as 3990{degrees}F was measured and a ductile-to-brittle transition temperature as low as {approximately}58{degrees}F for material in the recrystallized condition was determined. The preliminary results support the alloy design concept feasibility.

  20. Evaluation and control of environmental corrosion for aluminum and steel alloys

    NASA Technical Reports Server (NTRS)

    Franklin, D. B.

    1977-01-01

    Corrosion protection systems for aerospace application and the effects of surface treatments and methods of controlling stress corrosion are evaluated. Chromate pigmented systems were found to be most effective for aluminum alloys; zinc-rich coatings gave the greatest protection to steel alloys. Various steel and aluminum alloys are rated for stress corrosion resistance.

  1. Bond Strength of Resin Cements to Noble and Base Metal Alloys with Different Surface Treatments

    PubMed Central

    Raeisosadat, Farkhondeh; Ghavam, Maryam; Hasani Tabatabaei, Masoomeh; Arami, Sakineh; Sedaghati, Maedeh

    2014-01-01

    Objectives: The bond strength of resin cements to metal alloys depends on the type of the metal, conditioning methods and the adhesive resins used. The purpose of this study was to evaluate the bond strength of resin cements to base and noble metal alloys after sand blasting or application of silano-pen. Materials and Method: Cylinders of light cured Z 250 composite were cemented to “Degubond 4” (Au Pd) and “Verabond” (Ni Cr) alloys by either RelyX Unicem or Panavia F2, after sandblasting or treating the alloys with Silano-Pen. The shear bond strengths were evaluated. Data were analyzed by three-way ANOVA and t tests at a significance level of P<0.05. Results: When the alloys were treated by Silano-Pen, RelyX Unicem showed a higher bond strength for Degubond 4 (P=0.021) and Verabond (P< 0.001). No significant difference was observed in the bond strength of Panavia F2 to the alloys after either of surface treatments, Degubond 4 (P=0.291) and Verabond (P=0.899). Panavia F2 showed a higher bond strength to sandblasted Verabond compared to RelyX Unicem (P=0.003). The bond strength of RelyX Unicem was significantly higher to Silano-Pen treated Verabond (P=0.011). The bond strength of the cements to sandblasted Degubond 4 showed no significant difference (P=0.59). RelyX Unicem had a higher bond strength to Silano-Pen treated Degubond 4 (P=0.035). Conclusion: The bond strength of resin cements to Verabond alloy was significantly higher than Degubond 4. RelyX Unicem had a higher bond strength to Silano-Pen treated alloys. Surface treatments of the alloys did not affect the bond strength of Panavia F2. PMID:25628687

  2. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium

    NASA Technical Reports Server (NTRS)

    Misencik, J. A.; Titran, R. H.

    1984-01-01

    The heater head tubes of current prototype automotive Stirling engines are fabricated from alloy N-155, an alloy which contains 20 percent cobalt. Because the United States imports over 90 percent of the cobalt used in this country and resource supplies could not meet the demand imposed by automotive applications of cobalt in the heater head (tubes plus cylinders and regenerator housings), it is imperative that substitute alloys free of cobalt be identified. The research described herein focused on the heater head tubes. Sixteen alloys (15 potential substitutes plus the 20 percent Co N-155 alloy) were evaluated in the form of thin wall tubing in the NASA Lewis Research Center Stirling simulator materials diesel fuel fired test rigs. Tubes filled with either hydrogen doped with 1 percent CO2 or with helium at a gas pressure of 15 MPa and a temperature of 820 C were cyclic endurance tested for times up to 3500 hr. Results showed that two iron-nickel base superalloys, CG-27 and Pyromet 901 survived the 3500 hr endurance test. The remaining alloys failed by creep-rupture at times less than 3000 hr, however, several other alloys had superior lives to N-155. Results further showed that doping the hydrogen working fluid with 1 vol % CO2 is an effective means of reducing hydrogen permeability through all the alloy tubes investigated.

  3. In vitro evaluation of biocompatibility of Ti-Mo-Sn-Zr superelastic alloy.

    PubMed

    Nunome, Shoko; Kanetaka, Hiroyasu; Kudo, Tada-aki; Endoh, Kazuki; Hosoda, Hideki; Igarashi, Kaoru

    2015-07-01

    Shape memory alloys (SMAs) including superelastic alloys have unique properties such as shape memory and superelasticity, thus they are recognized as very useful biomaterials. These properties are very advantageous for medical use, and actually the SMA wires have been widely used in medical field. However, biocompatibility of nickel-titanium (Ni-Ti) alloy, which is the only practical SMA at present, has been questioned because of its high nickel content. The aim of this study was to evaluate the biocompatibility of a newly developed Ni-free Ti-based SMA for medical use. The newly developed SMA made of Ti-Mo-Sn-Zr system was processed into a disk of 15.1 mm in diameter. Pure titanium of the same shape was prepared as control. All the disk surfaces were polished using emery papers, #120, #400, and #600. Scanning electron microscopy and a 3D optics profiler were used to evaluate the surface of the materials. In vitro evaluations included colony examination for evaluation of the cell cytotoxicity, DNA quantification for the cell proliferation, Alamar blue assay for metabolic activity, FDA staining for the live cell imaging, and cell cycle analysis, using Chinese hamster fibroblastic V-79 cells and mouse osteoblastic MC3T3-E1 cells. In colony examination and DNA quantification, there was no significant difference between the Ti-Mo-Sn-Zr and the pure titanium. In FDA staining, cultured cells on the Ti-Mo-Sn-Zr alloy showed the same biocompatibility as those on the pure titanium. The present results suggest that the newly developed Ti-Mo-Sn-Zr alloy showed the high biocompatibility comparable to pure titanium and can be used as efficient biomaterial for medical use.

  4. Surface segregations in platinum-based alloy nanoparticles

    NASA Astrophysics Data System (ADS)

    Yamakawa, Shunsuke; Asahi, Ryoji; Koyama, Toshiyuki

    2014-04-01

    A phase-field model that describes the radial distributions of the ordered-disordered phase and surface segregation in a single-alloy nanoparticle is introduced to clarify the overall behavior of surface segregation of various Pt-based alloy nanoparticles. One of the obstacles to apply a platinum-transition metal alloy as a cathode electro-catalyst of a polymer electrolyte fuel cell is the need to ensure the retention of the designed surface composition in an alloy nanoparticle against the alloy combinations, a particle size, and heat treatment. From the results of calculations for CrPt, FePt, CoPt, NiPt, CuPt, PdPt, IrPt, and AuPt binary nanoparticles with diameters below 10 nm at 973.15 K, the compositional variation within a single particle was found to depend on the balance between the atomic interaction within particles and the surface free energy. In addition, the obtained specific steady-state composition of the surface varied significantly with alloy combination and particle diameter. Based on the general tendencies of a binary system to exhibit segregation, attempts to control the amount of platinum segregation on the surface using a ternary-alloy system were examined.

  5. Microstructures and oxidation behavior of some Molybdenum based alloys

    SciTech Connect

    Ray, Pratik Kumar

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  6. Permeability of hydrogen isotopes through nickel-based alloys

    SciTech Connect

    Edge, E.M.; Mitchell, D.J.

    1983-04-01

    Permeabilities and diffusivities of deuterium in several nickel-based alloys were measured in this investigation. Measurements were made by the gas-phase breakthrough technique in the temperature range 200 to 450/sup 0/C with applied pressures ranging from 1 to 100 kPa. The results were extrapolated to predict the permeabilities (K) of the alloys at room temperature. The alloy with the smallest deuterium permeability is Carpenter 49, for which K = 4.3 x 10/sup -18/ mol s/sup -1/ m/sup -1/ Pa/sup -//sup 1/2/ at 22/sup 0/C. The permeability of deuterium in Kovar or Ceramvar is about 80% greater than that for Carpenter 49. Premeabilities of Inconel 625, Inconel 718, Inconel 750 and Monel K-500 are all equal to about 5 x 10/sup -17/ mol m/sup -1/ s/sup -1/ Pa/sup -//sup 1/2/ at 22/sup 0/C. The validity (from a statistical standpoint) of the extrapolation of the permeabilities to room temperature is considered in detail. Published permeabilities of stainless steels and nickel-iron alloys are also reviewed. The greatest differences in permeabilities among the nickel-based alloys appear to be associated with the tendency for some alloys to form protective oxide layers. Permeabilities of deuterium through laminates containing copper are smaller than for any of the iron-nickel alloys.

  7. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  8. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGES

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  9. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  10. METHOD FOR ANNEALING AND ROLLING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Picklesimer, M.L.

    1959-07-14

    A fabrication procedure is presented for alpha-stabilized zirconium-base alloys, and in particular Zircaloy-2. The alloy is initially worked at a temperature outside the alpha-plus-beta range (810 to 970 deg ), held at a temperature above 970 deg C for 30 minutes and cooled rapidly. The alloy is then cold-worked to reduce the size at least 20% and annealed at a temperature from 700 to 810 deg C. This procedure serves both to prevent the formation of stringers and to provide a randomly oriented crystal structure.

  11. Mechanical property, biocorrosion and in vitro biocompatibility evaluations of Mg-Li-(Al)-(RE) alloys for future cardiovascular stent application.

    PubMed

    Zhou, W R; Zheng, Y F; Leeflang, M A; Zhou, J

    2013-11-01

    Mg-Li-based alloys were investigated for future cardiovascular stent application as they possess excellent ductility. However, Mg-Li binary alloys exhibited reduced mechanical strengths due to the presence of lithium. To improve the mechanical strengths of Mg-Li binary alloys, aluminum and rare earth (RE) elements were added to form Mg-Li-Al ternary and Mg-Li-Al-RE quarternary alloys. In the present study, six Mg-Li-(Al)-(RE) alloys were fabricated. Their microstructures, mechanical properties and biocorrosion behavior were evaluated by using optical microscopy, X-ray diffraction, scanning electronic microscopy, tensile tests, immersion tests and electrochemical measurements. Microstructure characterization indicated that grain sizes were moderately refined by the addition of rare earth elements. Tensile testing showed that enhanced mechanical strengths were obtained, while electrochemical and immersion tests showed reduced corrosion resistance caused by intermetallic compounds distributed throughout the magnesium matrix in the rare-earth-containing Mg-Li alloys. Cytotoxicity assays, hemolysis tests as well as platelet adhesion tests were performed to evaluate in vitro biocompatibilities of the Mg-Li-based alloys. The results of cytotoxicity assays clearly showed that the Mg-3.5Li-2Al-2RE, Mg-3.5Li-4Al-2RE and Mg-8.5Li-2Al-2RE alloys suppressed vascular smooth muscle cell proliferation after 5day incubation, while the Mg-3.5Li, Mg-8.5Li and Mg-8.5Li-1Al alloys were proven to be tolerated. In the case of human umbilical vein endothelial cells, the Mg-Li-based alloys showed no significantly reduced cell viabilities except for the Mg-8.5Li-2Al-2RE alloy, with no obvious differences in cell viability between different culture periods. With the exception of Mg-8.5Li-2Al-2RE, all of the other Mg-Li-(Al)-(RE) alloys exhibited acceptable hemolysis ratios, and no sign of thrombogenicity was found. These in vitro experimental results indicate the potential of Mg

  12. Evaluation of Al3Mg2 precipitates and Mn-rich phase in aluminum-magnesium alloy based on scanning transmission electron microscopy imaging

    SciTech Connect

    Zhu, Yakun; Cullen, David A; Kar, Soumya; Free, Michael P; Allard Jr, Lawrence Frederick

    2012-01-01

    Scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDS) were used to observe intergranular and intragranular -phase (Al3Mg2) formation and growth in as-received sample and long-term (~ 1 year) thermally treated samples of 5083-H131 alloy. Rod-shaped and equiaxed particles rich in Mn, Fe, and Cr were present in the as-received and heat treated samples. The -phase precipitated along grain boundaries as well as around and between preexisting Mn-Fe-Cr rich particles. The measured thickness of -phase along grain boundaries was lower than Zener Hillert diffusion model predicted value and the potential reasons were theoretically analyzed. Dislocation networks, grain boundaries, and different preexisting particles were observed to contribute to Mg diffusion and -phase precipitation.

  13. Amorphous phase formation in mechanically alloyed iron-based systems

    NASA Astrophysics Data System (ADS)

    Sharma, Satyajeet

    Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper selection of alloying elements and the chemical composition of the alloy. High GFA will enable in obtaining large section thickness of amorphous alloys. Ability to produce glassy alloys in larger section thicknesses enables exploitation of these advanced materials for a variety of different applications. The technique of mechanical alloying (MA) is a powerful non-equilibrium processing technique and is known to produce glassy (or amorphous) alloys in several alloy systems. Metallic amorphous alloys have been produced by MA starting from either blended elemental metal powders or pre-alloyed powders. Subsequently, these amorphous alloy powders could be consolidated to full density in the temperature range between the glass transition and crystallization temperatures, where the amorphous phase has a very low viscosity. This Dissertation focuses on identifying the various Fe-based multicomponent alloy systems that can be amorphized using the MA technique, studying the GFA of alloys with emphasis on improving it, and also on analyzing the effect of extended milling time on the constitution of the amorphous alloy powder produced at earlier times. The Dissertation contains seven chapters, where the lead chapter deals with the background, history and introduction to bulk metallic glasses. The following four chapters are the published/to be published work, where the criterion for predicting glass formation, effect of Niobium addition on glass-forming ability (GFA), lattice contraction on

  14. [Evaluation of exposure to fumes arising during welding of non-alloyed and low-alloyed steel by various methods].

    PubMed

    Matczak, W; Chmielnicka, J

    1988-01-01

    Evaluated in the paper is welders' exposure to fumes resulting from welding of nonalloyed and low-alloyed steel, whether pure or coated with protective layers, using two most popular welding techniques for those types of steel, i.e. metal active gas welding (MAG) and manual welding with covered electrode (MMA). Due to different chemical composition of fumes at particular workstations, the proper hygienic evaluation was based on measurements of individual concentrations of fumes in workers' breathing zone. A considerable contribution of the combined exposure was yielded by such fume constituents as manganese, ferrum and zinc (welding of steel coated with zinc protective layers), also chromium (welding of low- and -highalloyed steel), as well as copper (metal gas welding). The highest combined exposure (10-fold allowable value) was that of welders of steel coated with the zinc layer, using the metal active gas welding.

  15. [Evaluation of exposure to fumes arising during welding of non-alloyed and low-alloyed steel by various methods].

    PubMed

    Matczak, W; Chmielnicka, J

    1988-01-01

    Evaluated in the paper is welders' exposure to fumes resulting from welding of nonalloyed and low-alloyed steel, whether pure or coated with protective layers, using two most popular welding techniques for those types of steel, i.e. metal active gas welding (MAG) and manual welding with covered electrode (MMA). Due to different chemical composition of fumes at particular workstations, the proper hygienic evaluation was based on measurements of individual concentrations of fumes in workers' breathing zone. A considerable contribution of the combined exposure was yielded by such fume constituents as manganese, ferrum and zinc (welding of steel coated with zinc protective layers), also chromium (welding of low- and -highalloyed steel), as well as copper (metal gas welding). The highest combined exposure (10-fold allowable value) was that of welders of steel coated with the zinc layer, using the metal active gas welding. PMID:3237059

  16. A Computationally Based Approach to Homogenizing Advanced Alloys

    SciTech Connect

    Jablonski, P D; Cowen, C J

    2011-02-27

    We have developed a computationally based approach to optimizing the homogenization heat treatment of complex alloys. The Scheil module within the Thermo-Calc software is used to predict the as-cast segregation present within alloys, and DICTRA (Diffusion Controlled TRAnsformations) is used to model the homogenization kinetics as a function of time, temperature and microstructural scale. We will discuss this approach as it is applied to both Ni based superalloys as well as the more complex (computationally) case of alloys that solidify with more than one matrix phase as a result of segregation. Such is the case typically observed in martensitic steels. With these alloys it is doubly important to homogenize them correctly, especially at the laboratory scale, since they are austenitic at high temperature and thus constituent elements will diffuse slowly. The computationally designed heat treatment and the subsequent verification real castings are presented.

  17. Directionally solidified iron-base eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    Pseudobinary eutectic alloys with nominal compositions of Fe-25Ta-22Ni-10Cr and Fe-15.5Nb-14.5Ni-6.0Cr were directionally solidified at 0.5 centimeter per hour. Their microstructure consisted of the fcc, iron solid-solution, matrix phase reinforced by about 41-volume-percent, hcp, faceted Fe2Ta fibers and 41-volume-percent, hcp, Fe2Nb lamellae for the tantalum- and niobium-containing alloys, respectively. The microstructural stability under thermal cycling and the temperature dependence of tensile properties were investigated. These alloys showed low elevated-temperature strength and were not considered suitable for application in aircraft-gas-turbine blades although they may have applicability as vane materials.

  18. Fe-based long range ordered alloys

    DOEpatents

    Liu, Chain T; Inouye, Henry; Schaffhauser, Anthony C.

    1980-01-01

    Malleable long range ordered alloys having high critical ordering temperatures exist in the V(Co,Fe).sub.3 and V(Co,Fe,Ni).sub.3 system having the composition comprising by weight 22-23% V, 35-50% Fe, 0-22% Co and 19-40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22-23% V, 35-45% Fe, 0-10% Co, 25-35% Ni; 22-23% V, 28-33% Ni and the remainder Fe; and 22-23% V, 19-22% Ni, 19-22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  19. Fe-based long range ordered alloys

    DOEpatents

    Liu, C.T.

    Malleable long range ordered alloys with high critical ordering temperatures exist in the V(Co,Fe)/sub 3/ and V(Co,Fe,Ni)/sub 3/ system. The composition comprising by weight 22 to 23% V, 35 to 50% Fe, 0 to 22% Co and 19 to 40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22 to 23% V, 35 to 45% Fe, 0 to 10% Co, 25 to 35% Ni; 22 to 23% V, 28 to 33% Ni and the remainder Fe; and 22 to 23% V, 19 to 22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  20. Nanostructure Characterization of Bismuth Telluride-Based Powders and Extruded Alloys by Various Experimental Methods

    NASA Astrophysics Data System (ADS)

    Vasilevskiy, D.; Bourbia, O.; Gosselin, S.; Turenne, S.; Masut, R. A.

    2011-05-01

    High-resolution transmission electron microscopy (HRTEM) observations of mechanically alloyed powders and bulk extruded alloys give experimental evidence of nanosized grains in bismuth telluride-based materials. In this study we combine HRTEM observations and x-ray diffraction (XRD) measurements, of both mechanically alloyed powders and extruded samples, with mechanical spectroscopy (MS) of extruded rods. Both HRTEM and XRD show that nanostructures with an average grain size near 25 nm can be achieved within 2 h of mechanical alloying from pure elements in an attritor-type milling machine. Residual strain orthogonal to the c-axis of powder nanoparticles has been evaluated at about 1.2% by XRD peak broadening. In contrast, XRD has been found unreliable for evaluation of grain size in highly textured extruded materials for which diffraction conditions are similar to those of single crystals, while MS appears promising for study of bulk extruded samples. Nanostructured extruded alloys at room temperature exhibit an internal friction (IF) background that is one order of magnitude higher than that of conventional zone-melted material with a grain size of several millimeters. IF as a function of sample temperature gives activation energies that are also different between bulk materials having nano- and millimeter-size grains, a result that is attributed to different creep mechanisms. Nanograin size, as well as orientation and volumetric proportion, provide valuable information for optimization of technological parameters of thermoelectric alloys and should be carefully cross-examined by various independent methods.

  1. Damping capacity of TiNi-based shape memory alloys

    NASA Astrophysics Data System (ADS)

    Rong, L. J.; Jiang, H. C.; Liu, S. W.; Zhao, X. Q.

    2007-07-01

    Damping capacity is another primary characteristic of shape memory alloys (SMA) besides shape memory effect and superelasticity. Damping behavior of Ti-riched TiNi SMA, porous TiNi SMA and a novel TiNi/AlSi composite have been investigated using dynamic mechanical analyzer (DMA) in this investigation. All these alloys are in martensitic state at room temperature and thus possess the high potential application value. Ti 50.2Ni 49.8 SMA has better damping capacity in pure martensitic state and phase transformation region due to the motion of martensite twin interface. As a kind of promising material for effective dampers and shock absorbing devices, porous TiNi SMA can exhibit higher damping capacity than the dense one due to the existence of the three-dimensioned connecting pore structure. It is found that the internal friction of porous TiNi SMA mainly originates from microplastic deformation and mobility of martensite interface and increases with the increase of the porosity. A novel TiNi/AlSi composite has been developed successfully by infiltrating AlSi alloy into the open pores of porous TiNi alloy with 60% porosity through compression casting. It shows the same phase transformation characteristics as the porous TiNi alloy. The damping capacity of the composite has been increased and the compressive strength has been also promoted remarkably. Suggestions for developing higher damping alloys based on TiNi shape memory alloy are proposed in this paper.

  2. Salt Fog Testing Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, Raul B.; Aprigliano, Louis F.; Day, S. Daniel; Farmer, Joseph C.

    2007-07-01

    Iron-based amorphous alloys are hard and highly corrosion resistant, which make them desirable for salt water and other applications. These alloys can be produced as powder and can be deposited as coatings on any surface that needs to be protected from the environment. It was of interest to examine the behavior of these amorphous alloys in the standard salt-fog testing ASTM B 117. Three different amorphous coating compositions were deposited on 316L SS coupons and exposed for many cycles of the salt fog test. Other common engineering alloys such as 1018 carbon steel, 316L SS and Hastelloy C-22 were also tested together with the amorphous coatings. Results show that amorphous coatings are resistant to rusting in salt fog. Partial devitrification may be responsible for isolated rust spots in one of the coatings. (authors)

  3. Metallurgical characterization of experimental Ag-based soldering alloys

    PubMed Central

    Ntasi, Argyro; Al Jabbari, Youssef S.; Silikas, Nick; Al Taweel, Sara M.; Zinelis, Spiros

    2014-01-01

    Aim To characterize microstructure, hardness and thermal properties of experimental Ag-based soldering alloys for dental applications. Materials and methods Ag12Ga (AgGa) and Ag10Ga5Sn (AgGaSn) were fabricated by induction melting. Six samples were prepared for each alloy and microstructure, hardness and their melting range were determined by, scanning electron microscopy, energy dispersive X-ray (EDX) microanalysis, X-ray diffraction (XRD), Vickers hardness testing and differential scanning calorimetry (DSC). Results Both alloys demonstrated a gross dendritic microstructure while according to XRD results both materials consisted predominately of a Ag-rich face centered cubic phase The hardness of AgGa (61 ± 2) was statistically lower than that of AgGaSn (84 ± 2) while the alloys tested showed similar melting range of 627–762 °C for AgGa and 631–756 °C for AgGaSn. Conclusion The experimental alloys tested demonstrated similar microstructures and melting ranges. Ga and Sn might be used as alternative to Cu and Zn to modify the selected properties of Ag based soldering alloys. PMID:25382945

  4. Stack linings in high-alloy stainless steels and nickel-base alloys

    SciTech Connect

    Herda, W.R.; Grossmann, G.K.

    1999-11-01

    In power stations as well as in waste incineration plants, the stack is the last component in which residues and condensates can separate from the treated flue gas. The process of condensate formation due to temperatures below dewpoint, and the extreme corrosiveness of specific condensates are discussed in detail. Stack lining, using an appropriately corrosion-resistant metallic material, has proven to be an effective means of corrosion protection. Selected high-alloy stainless steels and nickel-base alloys, particularly well suited to this application, are introduced. The various techniques available for fitting such highly corrosion resistant linings are described in selected case histories.

  5. Iron and iron-based alloys for temporary cardiovascular applications.

    PubMed

    Francis, A; Yang, Y; Virtanen, S; Boccaccini, A R

    2015-03-01

    In the last decade, biodegradable metals have emerged as a topic of interest for particular biomedical applications which require high strength to bulk ratio, including for cardiovascular stents. The advantages of biodegradable materials are related to the reduction of long term risks associated with the presence of permanent metal implants, e.g. chronic inflammation and in-stent restenosis. From a structural point of view, the analysis of the literature reveals that iron-based alloys used as temporary biodegradable stents have several advantages over Mg-based alloys in terms of ductility and strength. Efforts on the modification and tunability of iron-based alloys design and compositions have been mainly focused on controlling the degradation rate while retaining the mechanical integrity within a reasonable period. The early pre-clinical results of many iron-based alloys seem promising for future implants developments. This review discusses the available literature focusing mainly on: (i) Fe and Fe-based alloys design and fabrication techniques; (ii) in vitro and in vivo performance; (iii) cytotoxicity and cell viability tests.

  6. The resistance of selected high strength alloys to embrittlement by a hydrogen environment. [iron and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level. High strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  7. Cyclic and Linear Polarization of Yttrium-Containing Iron-Based Amorphous Alloys

    SciTech Connect

    Day, S D; Lian, T; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys are produced by rapid solidification from the melt. These alloys may possess unique mechanical and corrosion resistant properties. The chemical composition of the alloy may influence the cooling rate that is necessary for the alloys to be completely vitreous. At the same time, the corrosion resistance of the amorphous alloys may also depend on their chemical composition. This paper examines the anodic behavior of iron-based amorphous alloys containing three different concentrations (1, 3 and 5 atomic %) of yttrium (Y) in several electrolyte solutions. Results from polarization resistance potentiodynamic polarization show that when the alloy contains 5% atomic Y, the corrosion resistance decreases.

  8. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  9. Helium-Cooled Refractory Alloys First Wall and Blanket Evaluation

    SciTech Connect

    Wong, C.P.C.; Nygren, R.E.; Baxi, C.B.; Fogarty, P.; Ghoniem, N.; Khater, H.; McCarthy, K.; Merrill, B.; Nelson, B.; Reis, E.E.; Sharafat, S.; Schleicher, R.; Sze, D.K.; Ulrickson, M.; Willms, S.; Youssef, M.; Zinkel, S.

    1999-08-01

    Under the APEX program the He-cooled system design task is to evaluate and recommend high power density refractory alloy first wall and blanket designs and to recommend and initiate tests to address critical issues. We completed the preliminary design of a helium-cooled, W-5Re alloy, lithium breeder design and the results are reported in this paper. Many areas of the design were assessed, including material selection, helium impurity control, and mechanical, nuclear and thermal hydraulics design, and waste disposal, tritium and safety design. System study results show that at a closed cycle gas turbine (CCGT) gross thermal efficiency of 57.5%, a superconducting coil tokamak reactor, with an aspect ratio of 4, and an output power of 2 GWe, can be projected to have a cost of electricity at 54.6 mill/kWh. Critical issues were identified and we plan to continue the design on some of the critical issues during the next phase of the APEX design study.

  10. Durable pd-based alloy and hydrogen generation membrane thereof

    DOEpatents

    Benn, Raymond C.; Opalka, Susanne M.; Vanderspurt, Thomas Henry

    2010-02-02

    A durable Pd-based alloy is used for a H.sub.2-selective membrane in a hydrogen generator, as in the fuel processor of a fuel cell plant. The Pd-based alloy includes Cu as a binary element, and further includes "X", where "X" comprises at least one metal from group "M" that is BCC and acts to stabilize the .beta. BCC phase for stability during operating temperatures. The metal from group "M" is selected from the group consisting of Fe, Cr, Nb, Ta, V, Mo, and W, with Nb and Ta being most preferred. "X" may further comprise at least one metal from a group "N" that is non-BCC, preferably FCC, that enhances other properties of the membrane, such as ductility. The metal from group "N" is selected from the group consisting of Ag, Au, Re, Ru, Rh, Y, Ce, Ni, Ir, Pt, Co, La and In. The at. % of Pd in the binary Pd--Cu alloy ranges from about 35 at. % to about 55 at. %, and the at. % of "X" in the higher order alloy, based on said binary alloy, is in the range of about 1 at. % to about 15 at. %. The metals are selected according to a novel process.

  11. Evaluation of Sc-Bearing Aluminum Alloy C557 for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.; Dicus, Dennis L.

    2002-01-01

    The performance of the Al-Mg-Sc alloy C557 was evaluated to assess its potential for a broad range of aerospace applications, including airframe and launch vehicle structures. Of specific interest were mechanical properties at anticipated service temperatures and thermal stability of the alloy. Performance was compared with conventional airframe aluminum alloys and with other emerging aluminum alloys developed for specific service environments. Mechanical properties and metallurgical structure were evaluated for commercially rolled sheet in the as-received H116 condition and after thermal exposures at 107 C. Metallurgical analyses were performed to de.ne grain morphology and texture, strengthening precipitates, and to assess the effect of thermal exposure.

  12. Control of metal dusting corrosion in Ni-base alloys.

    SciTech Connect

    Zeng, Z.; Natesan, K.; Energy Technology

    2007-11-01

    Metal dusting is a major issue in plants used in the production of hydrogen-and methanol-reformer systems, and syngas (H{sub 2}/CO mixtures) systems that are pertinent to the chemical and petrochemical industries. Usually, metal dusting corrosion has two stages: incubation and growth resulting in propagation of metal dusting pits. The two stages were studied by scanning electron microscopy and profile mapping to evaluate the scale of the surface oxide in the initiation and propagation of metal dusting attack. The initiation occurs because of the presence of defects, and the propagation is determined by the diffusion of carbon into the alloy. The carbon diffusion pathways can be blocked by periodically oxidizing alloy surface at moderate temperatures in controlled atmospheres. It was concluded that metal dusting degradation can be mitigated by selecting an alloy with a long incubation time and subjecting it to intermediate oxidation.

  13. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  14. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  15. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Heatherly, L.

    1996-06-01

    The objective of this work is to develop a new generation of structural materials based on intermetallic alloys for use at high temperatures in advanced fossil energy conversion systems. Target applications of such ultrahigh strength alloys include hot components (for example, air heat exchangers) in advanced energy conversion systems and heat engines. However, these materials may also find use as wear-resistant parts in coal handling systems (for example, nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. One potential class of such alloys is that based on Cr-Cr{sub 2}Nb alloys. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for initial development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), and excellent high-temperature strength (at 1000 to 1250{degrees}C). This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions.

  16. The effect of selected alloying element additions on properties of Mg-based alloy as bioimplants: A literature review

    NASA Astrophysics Data System (ADS)

    Zhang, Li-Nan; Hou, Zeng-Tao; Ye, Xin; Xu, Zhao-Bin; Bai, Xue-Ling; Shang, Peng

    2013-09-01

    This review investigates the current application limitations of Mg and Mg alloys. The key issues hindering the application of biodegradable Mg alloys as implants are their fast degradation rate and biological consideration. We have discussed the effect of some selected alloying element additions on the properties of the Mg-based alloy, especially the nutrient elements in human (Zn, Mn, Ca, Sr). Different grain sizes, phase constituents and distributions consequently influence the mechanical properties of the Mg alloys. Solution strengthening and precipitation strengthening are enhanced by the addition of alloying elements, generally improving the mechanical properties. Besides, the hot working process can also improve the mechanical properties. Combination of different processing steps is suggested to be adopted in the fabrication of Mg-based alloys. Corrosion properties of these Mg-based alloys have been measured in vitro and in vivo. The degradation mechanism is also discussed in terms of corrosion types, rates, byproducts and response of the surrounding tissues. Moreover, the clinical response and requirements of degradable implants are presented, especially for the nutrient elements (Ca, Mn, Zn, Sr). This review provides information related to different Mg alloying elements and presents the promising candidates for an ideal implant.

  17. Microfluidic platforms for gallium-based liquid metal alloy

    NASA Astrophysics Data System (ADS)

    Kim, Daeyoung

    As an alternative to toxic mercury, non-toxic gallium-based liquid metal alloy has been gaining popularity due to its higher thermal and electrical conductivities, and low toxicity along with liquid property. However, it is difficult to handle as the alloy becomes readily oxidized in atmospheric air environment. This instant oxidation causes the gallium-based liquid metal alloy to wet almost any solid surface. Therefore, it has been primarily limited to applications which rely only on its deformability, not on its mobility. In this research, various approaches to mobilize gallium-based liquid metal alloy were investigated. Multi-scale surface patterned with polydimethylsiloxane (PDMS) micro pillar array showed super-lyophobic property against gallium-based liquid metal alloy by minimizing the contact area between the solid surface and the liquid metal, and it was expanded to a three-dimensional tunnel shaped microfluidic channel. Vertically-aligned carbon nanotube forest leads to another promising super-lyophobic surface due to its hierarchical micro/nano scale combined structures and chemical inertness. When the carbon nanotubes were transferred onto flexible PDMS by imprinting, the super-lyophobic property was still maintained even under the mechanical deformation such as stretching and bending. Alternatively, the gallium-based liquid metal can be manipulated by modifying the surface of liquid metal itself. With chemical reaction with HCl 'vapor', the oxidized surface (mainly Ga2O3/Ga2O) of gallium-based liquid metal was converted to GaCl3/InCl 3 resulting in the recovery of non-wetting characteristics. Paper which is intrinsically porous is attractive as a super-lyophobic surface and it was found that hydrochloric acid (HCl) impregnation enhanced the anti-wetting property by the chemical reaction. As another alternative method, by coating the viscoelastic oxidized surface of liquid metal with ferromagnetic materials (CoNiMnP or Fe), it showed non

  18. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  19. Potentiality of the "Gum Metal" titanium-based alloy for biomedical applications.

    PubMed

    Gordin, D M; Ion, R; Vasilescu, C; Drob, S I; Cimpean, A; Gloriant, T

    2014-11-01

    In this study, the "Gum Metal" titanium-based alloy (Ti-23Nb-0.7Ta-2Zr-1.2O) was synthesized by melting and then characterized in order to evaluate its potential for biomedical applications. Thus, the mechanical properties, the corrosion resistance in simulated body fluid and the in vitro cell response were investigated. It was shown that this alloy presents a very high strength, a low Young's modulus and a high recoverable strain by comparison with the titanium alloys currently used in medicine. On the other hand, all electrochemical and corrosion parameters exhibited more favorable values showing a nobler behavior and negligible toxicity in comparison with the commercially pure Ti taken as reference. Furthermore, the biocompatibility tests showed that this alloy induced an excellent response of MC3T3-E1 pre-osteoblasts in terms of attachment, spreading, viability, proliferation and differentiation. Consequently, the "Gum Metal" titanium-based alloy processes useful characteristics for the manufacturing of highly biocompatible medical devices.

  20. Thermodynamic Considerations of Contamination by Alloying Elements of Remelted End-of-Life Nickel- and Cobalt-Based Superalloys

    NASA Astrophysics Data System (ADS)

    Lu, Xin; Matsubae, Kazuyo; Nakajima, Kenichi; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2016-06-01

    Cobalt and nickel are high-value commodity metals and are mostly used in the form of highly alloyed materials. The alloying elements used may cause contamination problems during recycling. To ensure maximum resource efficiency, an understanding of the removability of these alloying elements and the controllability of some of the primary alloying elements is essential with respect to the recycling of end-of-life (EoL) nickel- and cobalt-based superalloys by remelting. In this study, the distribution behaviors of approximately 30 elements that are usually present in EoL nickel- and cobalt-based superalloys in the solvent metal (nickel, cobalt, or nickel-cobalt alloy), oxide slag, and gas phases during the remelting were quantitatively evaluated using a thermodynamic approach. The results showed that most of the alloying elements can be removed either in the slag phase or into the gas phase. However, the removal of copper, tin, arsenic, and antimony by remelting is difficult, and they remain as tramp elements during the recycling. On the other hand, the distribution tendencies of iron, molybdenum, and tungsten can be controlled by changing the remelting conditions. To increase the resource efficiency of recycling, preventing contamination by the tramp elements and identifying the alloying compositions of EoL superalloys are significantly essential, which will require the development of efficient prior alloy-sorting systems and advanced separation technologies.

  1. Evaluation of alloys and coatings for use in automobile thermal reactors

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Oldrieve, R. E.

    1974-01-01

    Several candidate alloys and coatings were evaluated for use in automobile thermal reactors. Full-size reactors of the candidate materials were evaluated in cyclic engine dynamometer tests with a peak temperature of 1040 C (1900 F). Two developmental ferritic-iron alloys, GE-1541 and NASA-18T, exhibited the best overall performance by lasting at least 60 percent of the life of test engine. Four of the alloys evaluated warrant consideration for reactor use. They are GE-1541, Armco 18 SR, NASA-18T, and Inconel 601. None of the commercial coating substrate combinations evaluated warrant consideration for reactor use.

  2. Thermodynamic and structural properties of Bi-based liquid alloys

    NASA Astrophysics Data System (ADS)

    Yadav, S. K.; Jha, L. N.; Adhikari, D.

    2015-10-01

    Thermodynamic and microscopic structural properties of two Bi-based liquid alloys, such as In-Bi at 900 K and Tl-Bi at 750 K have been studied employing the regular associated solution model. We have estimated the mole fractions of the complexes and the free monomers assuming the existence of complexes In2 Bi in In-Bi melt and TlBi in Tl-Bi melt. The thermodynamic properties have been studied by computing the Gibbs free energy of mixing, enthalpy of mixing, entropy of mixing and activities of the monomers. The compositional contributions of the heat associated with the formation of complexes and the heat of mixing of the monomers to the net enthalpy change has also been studied. The structural properties of the liquid alloys have been studied by computing concentration fluctuation in the long-wavelength limit, chemical short-range order parameter and the ratio of mutual to intrinsic diffusion coefficients. For both of the alloy systems, the theoretical as well as the experimental values of SCC (0) are found to be lower than the corresponding ideal values over the whole composition range, indicating the hetero-coordinating nature of Bi-In and Bi-Tl alloy melts. All the interaction energy parameters are found to be negative and temperature dependent, and both the alloy systems are found to be weakly interacting.

  3. The corrosion performance of nickel-based alloys in a reverse osmosis plant utilizing seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Odwani, A.

    1998-12-31

    Four nickel-based alloys, UNS N06625, UNS N08825, UNS N10276, and UNS N05500, were evaluated in terms of their corrosion performance in a seawater reverse osmosis plant using the electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (LPR) measurements. Slight changes in the EIS spectra were observed for UNS N06625, UNSN10276 and UNS N05500 at low frequencies. However, UNS N08825 EIS spectra exhibited more changes than the other alloys at low frequencies. The OCP of UNS N10276 was more noble than the other alloys under the same conditions. The LPR measurements indicated that UNS N10276 and UNS N05500 exhibited lower corrosion rates than UNS NO6625 and UNS N08825.

  4. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  5. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  6. Hot corrosion of S-57, 1 cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.

    1977-01-01

    A cobalt base alloy, S-57, was hot corrosion tested in Mach 0.3 burner rig combustion gases at maximum alloy temperatures of 900 and 1000 C. Various salt concentrations were injected into the burner: 0.5, 2, 5, and 10 ppm synthetic sea salt and 4 ppm sodium sulfate (Na2SO4). S-57 underwent accelerated corrosion only under the most severe test conditions, for example, 4 ppm Na2SO4 at 900 C. The process of the accelerated corrosion was primarily sulfidation.

  7. Improved Mg-based alloys for hydrogen storage

    SciTech Connect

    Sapru, K.; Ming, L.; Stetson, N.T.; Evans, J.

    1998-08-01

    The overall objective of this on-going work is to develop low temperature alloys capable of reversibly storing at least 3 wt.% hydrogen, allowing greater than for 2 wt.% at the system level which is required by most applications. Surface modification of Mg can be used to improve its H-sorption kinetics. The authors show here that the same Mg-transition metal-based multi-component alloy when prepared by melt-spinning results in a more homogeneous materials with a higher plateau pressure as compared to preparing the material by mechanical grinding. They have also shown that mechanically alloyed Mg{sub 50}Al{sub 45}Zn{sub 5} results in a sample having a higher plateau pressure.

  8. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  9. Nickel base alloy. [for gas turbine engine stator vanes

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J. (Inventor)

    1977-01-01

    A nickel base superalloy for use at temperatures of 2000 F (1095 C) to 2200 F (1205 C) was developed for use as stator vane material in advanced gas turbine engines. The alloy has a nominal composition in weight percent of 16 tungsten, 7 aluminum, 1 molybdenum, 2 columbium, 0.3 zirconium, 0.2 carbon and the balance nickel.

  10. Bulk amorphous steels based on Fe alloys

    DOEpatents

    Lu, ZhaoPing; Liu, Chain T.

    2006-05-30

    A bulk amorphous alloy has the approximate composition: Fe.sub.(100-a-b-c-d-e)Y.sub.aMn.sub.bT.sub.cM.sub.dX.sub.e wherein: T includes at least one of the group consisting of: Ni, Cu, Cr and Co; M includes at least one of the group consisting of W, Mo, Nb, Ta, Al and Ti; X includes at least one of the group consisting of Co, Ni and Cr; a is an atomic percentage, and a<5; b is an atomic percentage, and b.ltoreq.25; c is an atomic percentage, and c.ltoreq.25; d is an atomic percentage, and d.ltoreq.25; and e is an atomic percentage, and 5.ltoreq.e.ltoreq.30.

  11. Tensile and stress-rupture behavior of hafnium carbide dispersed molybdenum and tungsten base alloy wires

    NASA Technical Reports Server (NTRS)

    Yun, Hee Mann; Titran, Robert H.

    1993-01-01

    The tensile strain rate sensitivity and the stress-rupture strength of Mo-base and W-base alloy wires, 380 microns in diameter, were determined over the temperature range from 1200 K to 1600 K. Three molybdenum alloy wires; Mo + 1.1w/o hafnium carbide (MoHfC), Mo + 25w/o W + 1.1w/o hafnium carbide (MoHfC+25W) and Mo + 45w/o W + 1.1w/o hafnium carbide (MoHfC+45W), and a W + 0.4w/o hafnium carbide (WHfC) tungsten alloy wire were evaluated. The tensile strength of all wires studied was found to have a positive strain rate sensitivity. The strain rate dependency increased with increasing temperature and is associated with grain broadening of the initial fibrous structures. The hafnium carbide dispersed W-base and Mo-base alloys have superior tensile and stress-rupture properties than those without HfC. On a density compensated basis the MoHfC wires exhibit superior tensile and stress-rupture strengths to the WHfC wires up to approximately 1400 K. Addition of tungsten in the Mo-alloy wires was found to increase the long-term stress rupture strength at temperatures above 1400 K. Theoretical calculations indicate that the strength and ductility advantage of the HfC dispersed alloy wires is due to the resistance to recrystallization imparted by the dispersoid.

  12. Electrochemical Evaluation of LaNi(sub 5-x)Ge(sub x) Metal Hydride Alloys

    NASA Technical Reports Server (NTRS)

    Whitham, C.; Ratnakumar, B. V.; Bowman, R. C., Jr.; Hightower, A.; Fultz, B.

    1996-01-01

    We report a detailed evaluation of Ge-substituted LaNi(sub 5) for electrochemical application as a negative electrode inalkaline rechargeable cells. Alloys with small substitutions of Ge for Ni show operating pressures, chargeability, cyclic lifetime, and kinetics for hydrogen absorption and desorption all superior to those found in many substituted LaNi(sub 5) alloys.

  13. The Effect of Solution Heat Treatment on an Advanced Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Kantzos, P. T.

    2004-01-01

    Five heat treat options for an advanced nickel-base disk alloy, LSHR, have been investigated. These included two conventional solution heat treat cycles, subsolvus/oil quench and supersolvus/fan cool, which yield fine grain and coarse grain microstructure disks respectively, as well as three advanced dual microstructure heat treat (DMHT) options. The DMHT options produce disks with a fine grain bore and a coarse grain rim. Based on an overall evaluation of the mechanical property data, it was evident that the three DMHT options achieved a desirable balance of properties in comparison to the conventional solution heat treatments for the LSHR alloy. However, one of the DMHT options, SUB/DMHT, produced the best set of properties, largely based on dwell crack growth data. Further evaluation of the SUB/DMHT option in spin pit experiments on a generic disk shape demonstrated the advantages and reliability of a dual grain structure at the component level.

  14. Zirconium-based alloys, nuclear fuel rods and nuclear reactors including such alloys, and related methods

    DOEpatents

    Mariani, Robert Dominick

    2014-09-09

    Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350.degree. C. to 750.degree. C., and a second additive having a solubility in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350.degree. C. to 750.degree. C. and a solubility of the second additive in the first additive over the temperature range extending from 350.degree. C. to 750.degree. C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.

  15. Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys

    DOEpatents

    Ovshinsky, Stanford R.; Fetcenko, Michael A.

    1996-01-01

    An electrochemical hydrogen storage material comprising: (Base Alloy).sub.a M.sub.b where, Base Alloy is an alloy of Mg and Ni in a ratio of from about 1:2 to about 2:1, preferably 1:1; M represents at least one modifier element chosen from the group consisting of Co, Mn, Al, Fe, Cu, Mo, W, Cr, V, Ti, Zr, Sn, Th, Si, Zn, Li, Cd, Na, Pb, La, Mm, and Ca; b is greater than 0.5, preferably 2.5, atomic percent and less than 30 atomic percent; and a+b=100 atomic percent. Preferably, the at least one modifier is chosen from the group consisting of Co, Mn, Al, Fe, and Cu and the total mass of the at least one modifier element is less than 25 atomic percent of the final composition. Most preferably, the total mass of said at least one modifier element is less than 20 atomic percent of the final composition.

  16. An evaluation of alloys and coatings for use in automobile thermal reactors

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Oldrieve, R. E.

    1974-01-01

    Several candidate alloys and coatings were evaluated for use in automobile thermal reactors. Full-size reactors of the candidate materials were analyzed in cyclic engine dynamometer tests with peak temperature of 1900 F (1040 C). Two developmental ferritic iron alloys GE1541 and NASA-18T - exhibited the best overall performance lasting at least 60% of the life of the test engine. Four of the alloys evaluated warrant consideration for reactor use. They include GE1541, Armco 18 SR, NASA-18T, and Inconel 601. None of the commercial coating substrate combinations evaluated warrant consideration for reactor use.-

  17. Materials for Advanced Turbine Engines (MATE): Project 3: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner, volume 1

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.; Sheffler, K. D.

    1984-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Incoloy MA 956 (FeCrAl base) and Haynes Developmental Alloy (HDA) 8077 (NiCrAl base) were evaluated. Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. Both alloys demonstrated a +167C (300 F) advantage of creep and oxidation resistance with no improvement in thermal fatigue capability compared to a current generation combustor alloy (Hastelloy X). MA956 alloy was selected for further demonstration because it exhibited better manufacturing reproducibility than HDA8077. Additional property tests were conducted on MA956. To accommodate the limited thermal fatigue capability of ODS alloys, two segmented, mechanically attached, low strain ODS combustor design concepts having predicted fatigue lives or = 10,000 engine cycles were identified. One of these was a relatively conventional louvered geometry, while the other involved a transpiration cooled configuration. A series of 10,000 cycle combustor rig tests on subscale MA956 and Hastelloy X combustor components showed no cracking, thereby confirming the beneficial effect of the segmented design on thermal fatigue capability. These tests also confirmed the superior oxidation and thermal distortion resistance of the ODS alloy. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components was designed and constructed.

  18. Evaluation of stainless steel zirconium alloys as high-level nuclear waste forms

    NASA Astrophysics Data System (ADS)

    McDeavitt, S. M.; Abraham, D. P.; Park, J. Y.

    1998-09-01

    Stainless steel-zirconium (SS-Zr) alloys have been developed for the consolidation and disposal of waste stainless steel, zirconium, and noble metal fission products such as Nb, Mo, Tc, Ru, Pd, and Ag recovered from spent nuclear fuel assemblies. These remnant waste metals are left behind following electrometallurgical treatment, a molten salt-based process being demonstrated by Argonne National Laboratory. Two SS-Zr compositions have been selected as baseline waste form alloys: (a) stainless steel-15 wt% zirconium (SS-15Zr) for stainless steel-clad fuels and (b) zirconium-8 wt% stainless steel (Zr-8SS) for Zircaloy-clad fuels. Simulated waste form alloys were prepared and tested to characterize the metallurgy of SS-15Zr and Zr-8SS and to evaluate their physical properties and corrosion resistance. Both SS-15Zr and Zr-8SS have multi-phase microstructures, are mechanically strong, and have thermophysical properties comparable to other metals. They also exhibit high resistance to corrosion in simulated groundwater as determined by immersion, electrochemical, and vapor hydration tests. Taken together, the microstructure, physical property, and corrosion resistance data indicate that SS-15Zr and Zr-8SS are viable materials as high-level waste forms.

  19. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  20. A new approach to the hazard classification of alloys based on transformation/dissolution.

    PubMed

    Skeaff, James M; Hardy, David J; King, Pierrette

    2008-01-01

    Most of the metals produced for commercial application enter into service as alloys which, together with metals and all other chemicals in commerce, are subject to a hazard identification and classification initiative now being implemented in a number of jurisdictions worldwide, including the European Union Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) initiative, effective 1 June 2007. This initiative has considerable implications for environmental protection and market access. While a method for the hazard identification and classification of metals is available in the recently developed United Nations (UN) guidance document on the Globally Harmonized System of Hazard Classification and Labelling (GHS), an approach for alloys has yet to be formulated. Within the GHS, a transformation/dissolution protocol (T/ DP) for metals and sparingly soluble metal compounds is provided as a standard laboratory method for measuring the rate and extent of the release of metals into aqueous media from metal-bearing substances. By comparison with ecotoxicity reference data, T/D data can be used to derive UN GHS classification proposals. In this study we applied the T/DP for the 1st time to several economically important metals and alloys: iron powder, nickel powder, copper powder, and the alloys Fe-2Cu-0.6C (copper = 2%, carbon = 0.6%), Fe-2Ni-0.6C, Stainless Steel 304, Monel, brass, Inconel, and nickel-silver. The iron and copper powders and the iron and nickel powders had been sintered to produce the Fe-2Me-0.6C (Me = copper or nickel) alloys which made them essentially resistant to reaction with the aqueous media, so they would not classify under the GHS, although their component copper and nickel metal powders would. Forming a protective passivating film, chromium in the Stainless Steel 304 and Inconel alloys protected them from reaction with the aqueous media, so that their metal releases were minimal and would not result in GHS classification

  1. Hydrogen uptake characteristics of mischmetal based alloy

    NASA Astrophysics Data System (ADS)

    Jain, Ankur; Jain, R. K.; Jain, I. P.

    Hydrogen storage properties of Mm 39.2Ni 42.1Mn 4.9Al 1.25Co 10.2Fe 2.35 alloy have been systematically studied in the present work. An attempt is made to relate the content of hydrogen with change in resistance. It is found that the resistance of material increases with the increase in value of H/ M due to hydrogen absorption. Pressure composition (P-C-T) isotherm using water displacement method has been investigated in the temperature and pressure ranges of 308 ≤ T ≤ 338 K and 0.5 ≤ P ≤ 10 bar, respectively. The P-C isotherms show the presence of two single α and β regions one mixed α + β phase. The maximum H (wt%) was found to be around 1.53 at 308 K and around 6 bar. Since enthalpy is an index of thermochemical stability of metal hydride the thermo dynamical parameters viz., the relative partial molar enthalpy (Δ H) and relative partial molar entropy (Δ S) of dissolved hydrogen have been calculated by plotting the Van't Hoff plot. The variation of Δ H and Δ S with the hydrogen concentration confirm the phase boundaries.

  2. Grain refinement of permanent mold cast copper base alloys. Final report

    SciTech Connect

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    control tool was proved in two foundries. The method can also correctly predict the onset of fading. The corrosion resistance of the grain refined alloys was measured in two solutions having different hydrogen activities, pH 6 and pH8, and compared with the base alloys. Potentiodynamic polarization and long term weight loss experiments were conducted to evaluate the corrosion resistance. Cu-Zn alloys were evaluated for dezincification. In general, the grain refined alloys performed marginally better than the base alloys.

  3. Mechanical evaluation of long titanium alloy clip--comparison of cobalt alloy clip.

    PubMed

    Horiuchi, Tetsuyoshi; Ito, Kiyoshi; Hongo, Kazuhiro; Shibuya, Masato

    2014-01-01

    Long titanium aneurysm clips have recently been released. In the present study, comparative study of long titanium and cobalt alloy clips was performed. Two kinds of Sugita long clips (straight clips of 25- and 35-mm blade length) made of titanium and cobalt alloys were tested by measuring the closing force, the anti-scissoring torque, and the maximum opening width. There were some differences between the two materials. In the 25-mm blade length clip, closing force and maximum opening width of titanium alloy clip were greater than those of cobalt alloy clip. By contrast, the anti-scissoring torque of 35-mm blade length titanium clip was stronger than that of the cobalt. The long titanium clips would have equivalent endurance to long cobalt clip and are safe for clinical use.

  4. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  5. Magnetostriction and texture development in binary and ternary iron-gallium-based alloys

    NASA Astrophysics Data System (ADS)

    Mungsantisuk, Pinai

    2005-07-01

    The rare earth-free bcc FeGa-based alloys have an excellent combination of large low-field magnetostriction at room temperature, good mechanical properties, low hysteresis, and relatively low cost. These alloys are attractive for use in numerous sensor and actuator devices. The first part of this dissertation examines the influence of partial substitutions of Ga with Al, Be, Si, Ge, and Sn and partial substitutions of Fe with Co and Ni. The work involved directional growth of [001] textured rods of these ternary alloys using a Vertical Bridgman process, X-ray diffraction analysis, magnetic property measurements using vibrating sample magnetometry, and magnetostriction measurements. It is shown that substitution of Ga with Al can be made in FeGa alloys in certain composition ranges without a reduction in magnetostriction, and the additions of Si, Ge, and Sn results in a sharp decrease of magnetostriction. The addition or substitute of Be, due to its smaller size than Fe, resulted in only a slight decrease of magnetostriction. Substitution of Fe with Ni and Co results in a significant decrease of the magnetostriction. The work also evaluated the elastic properties of Fe-x at. % Ga and Fe-(20-y) at. % Ga-y at. % Al polycrystalline alloys using resonant ultrasound spectroscopy. Young's modulus obtained for FeGa and FeGaAl alloys were in the range of 110 to 170 GPa which are several times that for Terfenol-D alloys. Thus, large-force delivery is possible from FeGa alloy based actuators even though saturation strain values are smaller than that of Terfenol-D. The second part of this work examined the development of an inexpensive thermomechanical processing method to obtain [001] textured polycrystalline Fe-15 at. % Ga alloys. The processing involved a sequence of controlled hot rolling, two-stage warm rolling with intermediate anneal, and texture anneal. Roll forces measured and the extent of reductions feasible indicated an excellent processability. Texture evolution

  6. Studies of microstructural imperfections of powdered Zirconium-based alloys

    SciTech Connect

    Chowdhury, P.S.; Mukherjee, P.

    2010-11-15

    Different model based approaches of X-ray diffraction line profile analysis have been applied on the heavily deformed zirconium-based alloys in the powdered form to characterize the microstructural parameters like domain size, microstrain and dislocation density. In characterizing the microstructure of the material, these methods are complimentary to each other. Though the parameters obtained by different techniques are differently defined and thus not necessarily comparable, the values of domain size and microstrain obtained from the different techniques show similar trends.

  7. Creep rupture testing of alloy 617 and A508/533 base metals and weldments.

    SciTech Connect

    Natesan, K.; Li, M.; Soppet, W.K.; Rink, D.L.

    2012-01-17

    The NGNP, which is an advanced HTGR concept with emphasis on both electricity and hydrogen production, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 750-1000 C. Alloy 617 is a prime candidate for VHTR structural components such as reactor internals, piping, and heat exchangers in view of its resistance to oxidation and elevated temperature strength. However, lack of adequate data on the performance of the alloy in welded condition prompted to initiate a creep test program at Argonne National Laboratory. In addition, Testing has been initiated to evaluate the creep rupture properties of the pressure vessel steel A508/533 in air and in helium environments. The program, which began in December 2009, was certified for quality assurance NQA-1 requirements during January and February 2010. Specimens were designed and fabricated during March and the tests were initiated in April 2010. During the past year, several creep tests were conducted in air on Alloy 617 base metal and weldment specimens at temperatures of 750, 850, and 950 C. Idaho National Laboratory, using gas tungsten arc welding method with Alloy 617 weld wire, fabricated the weldment specimens. Eight tests were conducted on Alloy 617 base metal specimens and nine were on Alloy 617 weldments. The creep rupture times for the base alloy and weldment tests were up to {approx}3900 and {approx}4500 h, respectively. The results showed that the creep rupture lives of weld specimens are much longer than those for the base alloy, when tested under identical test conditions. The test results also showed that the creep strain at fracture is in the range of 7-18% for weldment samples and were much lower than those for the base alloy, under similar test conditions. In general, the weldment specimens showed more of a flat or constant creep rate region than the base metal specimens. The base alloy and the weldment exhibited tertiary creep

  8. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  9. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    NASA Technical Reports Server (NTRS)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  10. Elevated temperature tribology of cobalt and tantalum-based alloys

    DOE PAGES

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volumemore » gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.« less

  11. Elevated temperature tribology of cobalt and tantalum-based alloys

    SciTech Connect

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volume gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.

  12. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.

    2011-08-09

    In a simplified process to produce precursor powders for oxide dispersion-strengthened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  13. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.; Anderegg, J.W.; Shechtman, D.

    2009-12-01

    In a simplified process to produce precursor powders for oxide dispersion-strength- ened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  14. Electronic Structure Calculations of delta-Pu Based Alloys

    SciTech Connect

    Landa, A; Soderlind, P; Ruban, A

    2003-11-13

    First-principles methods are employed to study the ground-state properties of {delta}-Pu-based alloys. The calculations show that an alloy component larger than {delta}-Pu has a stabilizing effect. Detailed calculations have been performed for the {delta}-Pu{sub 1-c}Am{sub c} system. Calculated density of Pu-Am alloys agrees well with the experimental data. The paramagnetic {yields} antiferromagnetic transition temperature (T{sub c}) of {delta}-Pu{sub 1-c}Am{sub c} alloys is calculated by a Monte-Carlo technique. By introducing Am into the system, one could lower T{sub c} from 548 K (pure Pu) to 372 K (Pu{sub 70}Am{sub 30}). We also found that, contrary to pure Pu where this transition destabilizes {delta}-phase, Pu{sub 3}Am compound remains stable in the antiferromagnetic phase that correlates with the recent discovery of a Curie-Weiss behavior of {delta}-Pu{sub 1-c}Am{sub c} at c {approx} 24 at. %.

  15. Tensile and Creep-Rupture Evaluation of a New Heat of Haynes Alloy 25

    SciTech Connect

    Shingledecker, J.P.; Glanton, D.B.; Martin, R.L.; Sparks, B.L.; Swindeman, R.W.

    2007-02-14

    From 1999 to 2006, a program was undertaken within the Materials Science and Technology Division, formerly the Metals and Ceramics Division, of Oak Ridge National Laboratory to characterize the tensile and creep-rupture properties of a newly produced heat of Haynes alloy 25 (L-605). Tensile properties from room temperature to 1100 C were evaluated for base material and welded joints aged up to 12,000 hours at 675 C. Creep and creep-rupture tests were conducted on base metal and cross-weldments from 650 to 950 C. Pressurized tubular creep tests were conducted to evaluate multiaxial creep-rupture response of the material. Over 800,000 hours of creep test data were generated during the test program with the longest rupture tests extending beyond 38,000 hours, and the longest creep-rate experiments exceeding 40,000 hours.

  16. Application of sintered titanium alloys to metal denture bases: a study of titanium powder sheets for complete denture base.

    PubMed

    Doi, H; Harrori, M; Hasegawa, K; Yoshinari, M; Kawada, E; Oda, Y

    2001-02-01

    The purpose of this study was the fabrication of titanium powder sheets to enable the application of sintered titanium alloys as metal denture bases. The effects of titanium particle shape and size, binder content, and plasticizer content on the surface smoothness, tensile strength and elongation of titanium powder sheets was investigated. To select a suitable ratio of powdered metal contents for application as a metal denture base, the effects of aluminum content in Ti sheets and various other powder metal contents in Ti-Al sheets on the density, sintering shrinkage, and bending strength were evaluated. Based on the results of the above experiments, we developed a mixed powder sheet composed of 83Ti-7Al-10Cr with TA45 titanium powder (atomized, -45 microm), and 8 mass% binder content. This titanium alloy sheet had good formability and ductility. Its sintered titanium alloy had a density of 3.2 g/cm3, sintering shrinkage of 3.8%, and bending strength of 403 MPa. The titanium alloy sheet is clinically acceptable for fabricating denture bases. PMID:11484793

  17. Application of sintered titanium alloys to metal denture bases: a study of titanium powder sheets for complete denture base.

    PubMed

    Doi, H; Harrori, M; Hasegawa, K; Yoshinari, M; Kawada, E; Oda, Y

    2001-02-01

    The purpose of this study was the fabrication of titanium powder sheets to enable the application of sintered titanium alloys as metal denture bases. The effects of titanium particle shape and size, binder content, and plasticizer content on the surface smoothness, tensile strength and elongation of titanium powder sheets was investigated. To select a suitable ratio of powdered metal contents for application as a metal denture base, the effects of aluminum content in Ti sheets and various other powder metal contents in Ti-Al sheets on the density, sintering shrinkage, and bending strength were evaluated. Based on the results of the above experiments, we developed a mixed powder sheet composed of 83Ti-7Al-10Cr with TA45 titanium powder (atomized, -45 microm), and 8 mass% binder content. This titanium alloy sheet had good formability and ductility. Its sintered titanium alloy had a density of 3.2 g/cm3, sintering shrinkage of 3.8%, and bending strength of 403 MPa. The titanium alloy sheet is clinically acceptable for fabricating denture bases.

  18. An evaluation of GTAW-P versus GTA welding of alloy 718

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; Kurgan, C.; Malone, T. W.

    1991-01-01

    Mechanical properties were evaluated to determine statistically whether the pulsed current gas tungsten arc welding (GTAW-P) process produces welds in alloy 718 with room temperature structural performance equivalent to current Space Shuttle Main Engine (SSME) welds manufactured by the constant current GTAW-P process. Evaluations were conducted on two base metal lots, two filler metal lots, two heat input levels, and two welding processes. The material form was 0.125-inch (3.175-mm) alloy 718 sheet. Prior to welding, sheets were treated to either the ST or STA-1 condition. After welding, panels were left as welded or heat treated to the STA-1 condition, and weld beads were left intact or machined flush. Statistical analyses were performed on yield strength, ultimate tensile strength (UTS), and high cycle fatigue (HCF) properties for all the post welded material conditions. Analyses of variance were performed on the data to determine if there were any significant effects on UTS or HCF life due to variations in base metal, filler metal, heat input level, or welding process. Statistical analyses showed that the GTAW-P process does produce welds with room temperature structural performance equivalent to current SSME welds manufactured by the GTAW process, regardless of prior material condition or post welding condition.

  19. Dendritic growth and structure of undercooled nickel base alloys

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Shiohara, Y.

    1988-01-01

    The principal objectives of this overall investigation are to: study means for obtaining high undercooling in levitation melted droplets, and study structures produced upon the solidification of these undercooled specimens. Thermal measurements are made of the undercooling, and of the rapid recalescence, to develop an understanding of the solidification mechanism. Comparison of results is made with the modeling studies. Characterization and metallographic work is done to gain an understanding of the relationship between rapid solidification variables and the structures so produced. In ground based work to date, solidification of undercooled Ni-25 wt percent Sn alloy was observed by high-speed cinematography and the results compared with optical temperature measurements. Also in ground based work, high-speed optical temperature measurements were made of the solidification behavior of levitated metal samples within a transparent glass medium. Two undercooled Ni-Sn alloys were examined. Measurements were carried out on samples at undercoolings up to 330 K. Microstructures of samples produced in ground based work were determined by optical metallography and by SEM, and microsegregation by electron microprobe measurements. A series of flight tests were planned to conduct experiments similar to the ground based experiments. The Space Shuttle Columbia carried an alloy undercooled experiment in the STS 61-C mission in January 1986. A sample of Ni-32.5 wt percent Sn eutectic was melted and solidified under microgravity conditions.

  20. Synthesis and characterization of nanostructured palladium-based alloy electrocatalysts

    NASA Astrophysics Data System (ADS)

    Sarkar, Arindam

    Low temperature fuel cells like proton exchange membrane fuel cells (PEMFC) are expected to play a crucial role in the future hydrogen economy, especially for transportation applications. These electrochemical devices offer significantly higher efficiency compared to conventional heat engines. However, use of exotic and expensive platinum as the electrocatalyst poses serious problems for commercial viability. In this regard, there is an urgent need to develop low-platinum or non-platinum electrocatalysts with electrocatalytic activity for the oxygen reduction reaction (ORR) superior or comparable to that of platinum. This dissertation first investigates non-platinum, palladium-based alloy electrocatalysts for ORR. Particularly, Pd-M (M = Mo and W) alloys are synthesized by a novel thermal decomposition of organo-metallic precursors. The carbon-supported Pd-M (M = Mo, W) electrocatalyts are then heat treated up to 900°C in H2 atmosphere and investigated for their phase behavior. Cyclic voltammetry (CV) and rotating disk electrode (RDE) measurements reveal that the alloying of Pd with Mo or W significantly enhances the catalytic activity for ORR as well as the stability (durability) of the electrocatalysts. Additionally, both the alloy systems exhibit high tolerance to methanol, which is particularly advantageous for direct methanol fuel cells (DMFC). The dissertation then focuses on one-pot synthesis of carbon-supported multi-metallic Pt-Pd-Co nanoalloys by a rapid microwave-assisted solvothermal (MW-ST) method. The multi-metallic alloy compositions synthesized by the MW-ST method show much higher catalytic activity for ORR compared to their counterparts synthesized by the conventional borohydride reduction method. Additionally, a series of Pt encapsulated Pd-Co nanoparticle electrocatalysts are synthesized by the MW-ST method and characterized to understand their phase behavior, surface composition, and electrocatalytic activity for ORR. Finally, the dissertation

  1. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1995-06-01

    The objective of this task is to develop a new generation of structural materials based on intermetallic alloys for use as critical hot components in advanced fossil energy conversion systems. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for this development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), excellent high-temperature strength (at 1000 to 1250{degrees}C), and potential resistance to oxidation and corrosion. This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions. The major engineering concern with Cr{sub 2}Nb and other A{sub 2}B Laves phases is their poor fracture toughness and fracture resistance at ambient temperatures. The single-phase Cr{sub 2}Nb is very hard ({approximately}800 DPH) and brittle at room temperature. Because of this brittleness, the development effort has concentrated on two-phase structures containing the hard intermetallic phase Cr{sub 2}Nb and the softer Cr-rich solid solution phase. Potential applications of Cr-Cr{sub 2}Nb alloys include hot components (for example, air heat exchangers and turbine blades) in advanced energy conversion systems and heat engines, wear-resistant parts in coal handling systems (e.g., nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. Current studies are focuses on enhancement of fracture resistance in tension at ambient temperatures and oxidation resistance above 1000{degrees}C. This report summarizes recent progress on controlling microstructure and improving the mechanical and metallurgical properties and the high-temperature corrosion behavior of Cr-Cr{sub 2}Nb alloys through alloying conditions, material processing, and heat treatment.

  2. Preliminary Evaluation of Cavitation-Erosion Resistance of Ti-Alloys in Mercury for the Spallation Neutron Source

    SciTech Connect

    Pawel, Steven J; Mansur, Louis K

    2010-01-01

    A number of Ti-based alloys in both the mill-annealed and 20% cold-worked conditions were subjected to sonication conditions in Hg using a vibratory horn to assess relative cavitation-erosion resistance. Weight loss as a function of exposure time was roughly proportional to hardness for all alloys/conditions examined, with Ti-6Al-4V (Ti-Grade 5) and Ti-6Al-2Sn-4Zr-2Mo yielding the best resistance to cavitation-erosion as evidenced by low weight losses and little or no tendency to form pits on the exposed surface. Unalloyed Ti (Ti-Grade 4) and Ti-0.12Pd (Ti-Grade 7) exhibited greater weight losses by a factor or about two and about five, respectively, with Ti-0.12Pd particularly prone to pitting development. The mean erosion rates of the best two Ti-alloys examined here were about a factor of three higher than identically tested 316LN stainless steel following a low temperature carburizing treatment, but this difference is considered minor given that the rate for both materials is very low/manageable and represents a through-thickness property for the Ti-alloys. A nitriding surface treatment was also evaluated as a potential method to further increase the cavitation-erosion resistance of these alloys in Hg, but the selected treatment proved largely ineffective. Recommendations for further work to evaluate the efficacy of Ti-based alloys for use in high-powered targets for the Spallation Neutron Source are given.

  3. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  4. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  5. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  6. Evaluating the Hot Corrosion Behavior of High-Temperature Alloys for Gas Turbine Engine Components

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, V. P.

    2015-11-01

    The hot corrosion behavior of high-temperature alloys is critically important for gas turbine engine components operating near the marine environments. The two test methods—Two-Zone and Burner-Rig—used to evaluate the hot corrosion performance of high-temperature alloys are illustrated by comparing the Type I hot corrosion behavior of selected high-temperature alloys. Although the ranking of the alloys is quite comparable, it is evident that the two-zone hot corrosion test is significantly more aggressive than the burner-rig test. The effect of long-term exposures and the factors that influence the hot corrosion performance of high-temperature alloys are briefly discussed.

  7. Perspectives on radiation effects in nickel-base alloys for applications in advanced reactors

    NASA Astrophysics Data System (ADS)

    Rowcliffe, A. F.; Mansur, L. K.; Hoelzer, D. T.; Nanstad, R. K.

    2009-07-01

    Because of their superior high temperature strength and corrosion properties, a set of Ni-base alloys has been proposed for various in-core applications in Gen IV reactor systems. However, irradiation-performance data for these alloys is either limited or non-existent. A review is presented of the irradiation-performance of a group of Ni-base alloys based upon data from fast breeder reactor programs conducted in the 1975-1985 timeframe with emphasis on the mechanisms involved in the loss of high temperature ductility and the breakdown in swelling resistance with increasing neutron dose. The implications of these data for the performance of the Gen IV Ni-base alloys are discussed and possible pathways to mitigate the effects of irradiation on alloy performance are outlined. A radical approach to designing radiation damage-resistant Ni alloys based upon recent advances in mechanical alloying is also described.

  8. Evaluation of the Comparative Corrosion Resistance Between AKOT Ti Alloy and Ti Gr 7 Alloy

    SciTech Connect

    Lian, T

    2005-08-01

    In its current design, the drip shields for the high-level nuclear waste containers for the Yucca Mountain repository will be mainly made using Ti Gr 7 (R52400). Ti Gr 7 is a highly corrosion resistant alloy, especially because it contains 0.15% palladium (Pd). The goal of this study was to determine whether an AKOT low-Pd (0.01%) titanium alloy would have a similar corrosion resistance than the more expensive Ti Gr 7 in environments that could be related to the performance of the drip shield. The focus of this testing program was on the susceptibility of the alloys to localized corrosion. Therefore, only artificially creviced specimens were used.

  9. Fusion materials: Technical evaluation of the technology of vandium alloys for use as blanket structural materials in fusion power systems

    SciTech Connect

    Not Available

    1993-08-04

    The Committee`s evaluation of vanadium alloys as a structural material for fusion reactors was constrained by limited data and time. The design of the International Thermonuclear Experimental Reactor is still in the concept stage, so meaningful design requirements were not available. The data on the effect of environment and irradiation on vanadium alloys were sparse, and interpolation of these data were made to select the V-5Cr-5Ti alloy. With an aggressive, fully funded program it is possible to qualify a vanadium alloy as the principal structural material for the ITER blanket in the available 5 to 8-year window. However, the data base for V-5Cr-5Ti is United and will require an extensive development and test program. Because of the chemical reactivity of vanadium the alloy will be less tolerant of system failures, accidents, and off-normal events than most other candidate blanket structural materials and will require more careful handling during fabrication of hardware. Because of the cost of the material more stringent requirements on processes, and minimal historical worlding experience, it will cost an order of magnitude to qualify a vanadium alloy for ITER blanket structures than other candidate materials. The use of vanadium is difficult and uncertain; therefore, other options should be explored more thoroughly before a final selection of vanadium is confirmed. The Committee views the risk as being too high to rely solely on vanadium alloys. In viewing the state and nature of the design of the ITER blanket as presented to the Committee, h is obvious that there is a need to move toward integrating fabrication, welding, and materials engineers into the ITER design team. If the vanadium allay option is to be pursued, a large program needs to be started immediately. The commitment of funding and other resources needs to be firm and consistent with a realistic program plan.

  10. An investigation of the initiation stage of hot corrosion in Ni-base alloys

    NASA Technical Reports Server (NTRS)

    Huang, T. T.; Meier, G. H.

    1979-01-01

    The commercial nickel base alloy, IN-738, and high purity laboratory alloys were prepared to simulate the effects of the major elements in IN-738. Results indicate that the initiation of hot corrosion attack of IN-738 and other similar alloys is the result of local penetration of molten salt through the protective oxide scale.

  11. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  12. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  13. Resistance of a directionally solidified gamma/gamma prime-delta eutectic alloy to recrystallization. [Ni-base alloy

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1976-01-01

    A lamellar nickel-base directionally-solidified eutectic gamma/gamma prime-delta alloy has potential as an advanced gas turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 750 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability may not be a serious problem in the use of this alloy.

  14. Choosing An Alloy For Automotive Stirling Engines

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1988-01-01

    Report describes study of chemical compositions and microstructures of alloys for automotive Stirling engines. Engines offer advantages of high efficiency, low pollution, low noise, and ability to use variety of fuels. Twenty alloys evaluated for resistance to corrosion permeation by hydrogen, and high temperature. Iron-based alloys considered primary candidates because of low cost. Nickel-based alloys second choice in case suitable iron-based alloy could not be found. Cobalt-based alloy included for comparison but not candidate, because it is expensive strategic material.

  15. Neutronics and activation analysis of lithium-based ternary alloys in IFE blankets

    DOE PAGES

    Jolodosky, Alejandra; Kramer, Kevin; Meier, Wayne; DeMuth, James; Reyes, Susana; Fratoni, Massimiliano

    2016-04-09

    Here we report that an attractive feature of using liquid lithium as the breeder and coolant in fusion blankets is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. The Lawrence Livermore National Laboratory is carrying an effort to develop a lithium-based alloy that maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) and at the same time reduces overall flammability concerns. This study evaluates the neutronics performance of lithium-based alloys inmore » the blanket of an inertial fusion energy chamber in order to inform such development. 3-D Monte Carlo calculations were performed to evaluate two main neutronics performance parameters for the blanket: tritium breeding ratio (TBR), and the fusion energy multiplication factor (EMF). It was found that elements that exhibit low absorption cross sections and higher q-values such as lead, tin, and strontium, perform well with those that have high neutron multiplication such as lead and bismuth. These elements meet TBR constrains ranging from 1.02 to 1.1. However, most alloys do not reach EMFs greater than 1.15. Additionally, it was found that enriching lithium significantly increases the TBR and decreases the minimum lithium concentration by more than 60%. The amount of enrichment depends on how much total lithium is in the alloy to begin with. Alloys that performed well in the TBR and EMF calculations were considered for activation analysis. Activation simulations were executed with 50 years of irradiation and 300 years of cooling. It was discovered that bismuth is a poor choice due to achieving the highest decay heat, contact dose rates, and accident doses. In addition, it does not meet the waste disposal ratings (WDR). Some of the activation results for alloys with tin, zinc, and gallium were in

  16. Development of wear-resistant coatings for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.

    1999-03-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified.

  17. Evaluation of a hydrogen resistant titanium aluminide alloy

    NASA Technical Reports Server (NTRS)

    Chan, K. S.

    1991-01-01

    The Ti-24Al-11Nb (Ti-24-11) alloy heat treated to the fine basketweave microstructure was shown previously to be hydrogen tolerant. In order to assess its limit of hydrogen tolerance, the tensile, creep, fracture toughness, and sustained load crack growth behaviors of this alloy were studied as a function of hydrogen content. All test specimens were thermally charged with internal hydrogen and tested at 25 and 600 C. Coupon specimens were used for developing the hydrogen charging procedures and for studying compatibility of the alloy with high temperature, high pressure gaseous hydrogen. The mechanical test results indicated that the fine basketweave microstructure was tolerant to hydride embrittlement for hydrogen contents up to approximately 1500 wt. ppm, providing that the hydride formed was of the TiH2 type. On the other hand, hydrogen charging experiments indicated that the Ti-24-11 alloy was severely cracked and pulverized under zero load when the hydrogen content exceeded 3000 wt. ppm. X-ray diffraction results revealed that the dichotomous behaviors might be due to the formation of TiH(1.924) type hydrides at higher hydrogen contents. Thus, hydrogen embrittlement in the Ti-24-11 alloy with the fine basketweave microstructure depends on hydrogen content and the nature of the hydrides formed.

  18. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made out of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. Nineteen metal alloys were tested. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results, the most corrosion resistant alloys were found to be, in order, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of the alloys tested.

  19. Evaluation of Binary Fe-Ni Alloys as Intermediate-Temperature SOFC Interconnect

    SciTech Connect

    Zhu, Jiahong; Geng, Shujiang; Lu, Z G; Porter, Wallace D

    2007-01-01

    Binary Fe-Ni alloys with 45-60Ni (wt %) were evaluated as an interconnect material for intermediate-temperature solid oxide fuel cells (SOFCs). The oxidation resistance of the Fe-Ni alloys in air improved with increasing Ni content. The thermally grown oxide scale on these alloys generally consisted of a Fe{sub 2}O{sub 3} top layer and a (Fe,Ni){sub 3}O{sub 4} spinel inner layer, with the thickness of the Fe{sub 2}O{sub 3} layer decreasing as the Ni content increased. No measurable weight change was observed after isothermal oxidation in Ar+4%H{sub 2}+3%H{sub 2}O at 800 C and a metallic surface was maintained. The coefficient of thermal expansion (CTE) increased with the Ni content in these alloys and the CTE values were similar to those of other cell components. The (Fe,Ni){sub 3}O{sub 4} spinel with a composition similar to that thermally grown on the Fe-50Ni alloy exhibited a CTE value close to the alloy substrate, which aids scale spallation resistance for this alloy. The scale area specific resistance of the Fe-Ni alloys was found to be comparable to that of the current interconnect alloys, as a result of high electrical conductivity of the (Fe,Ni){sub 3}O{sub 4} spinel. The promise and issue with these Fe-Ni alloys as interconnect materials are highlighted and potential approaches to address the issue are outlined.

  20. Role of alloying elements in adhesive transfer and friction of copper-base alloys

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1978-01-01

    Sliding friction experiments were conducted in a vacuum with binary-copper alloy riders sliding against a conventional bearing-steel surface with normal residual oxides present. The binary alloys contained 1 atomic percent of various alloying elements. Auger spectroscopy analysis was used to monitor the adhesive transfer of the copper alloys to the bearing-steel surface. A relation was found to exist between adhesive transfer and the reaction potential and free energy of formation of the alloying element in the copper. The more chemically active the element and the more stable its oxide, the greater was the adhesive transfer and wear of the copper alloy. Transfer occurred in all the alloys except copper-gold after relatively few (25) passes across the steel surface.

  1. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  2. Characterization of cold-sprayed nanostructured Fe-based alloy

    NASA Astrophysics Data System (ADS)

    Li, Wen-Ya; Li, Chang-Jiu

    2010-01-01

    The ball-milled Fe-Si alloy was used as feedstock for deposition of nanocrystalline Fe-Si by cold spraying process. The microstructure of the as-sprayed nanostructured Fe-Si was characterized by using optical microscopy, scanning electron microscopy and transmission electron microscopy. The grain sizes of the feedstock and as-sprayed deposit were estimated based on X-ray diffraction analysis. The microhardness and coercivity of the deposited Fe-Si alloy were characterized. The results showed that the as-sprayed deposit presented a dense microstructure. The mean grain size of the as-deposited Fe-Si was several tens nanometers and comparable to that of the corresponding milled feedstock. The temperature of driving gas presented little effect on the microstructure of cold-sprayed nanostructured Fe-Si deposit. The mechanical alloying induced oxygen contents up to 8 wt% in the feedstocks and subsequent deposits. The microhardness of the deposit reached about 400 Hv. The deposit achieved a high coercivity up to 190 kA/m indicating the potential possibility for applications to recording materials.

  3. Aqueous electrochemistry of precipitation-hardened nickel base alloys

    SciTech Connect

    Hosoya, K.; Ballinger, R.; Prybylowski, J.; Hwang, I.S. )

    1990-11-01

    An investigation has been conducted to explore the importance of local crack tip electrochemical processes in precipitation-hardened Ni-Cr-Fe alloys driven by galvanic couples between grain boundary precipitates and the local matrix. The electrochemical behavior of {gamma}{prime} (Ni{sub 3}(Al,Ti)) has been determined as a function of titanium concentration, temperature, and solution pH. The electrochemical behavior of Ni-Cr-Fe solid solution alloys has been investigated as a function of chromium content for a series of 10 Fe-variable Cr (6--18%)-balance Ni alloys, temperature, and pH. The investigation was conducted in neutral and pH3 solutions over the temperature range 25--300{degree}C. The results of the investigation show that the electrochemical behavior of these systems is a strong function of temperature and composition. This is especially true for the {gamma}{prime} (Ni{sub 3}(Al,Ti)) system where a transition from active/passive behavior to purely active behavior and back again occurs over a narrow temperature range near 100{degree}C. Behavior of this system was also found to be a strong function of titanium concentration. In all cases, the Ni{sub 3}(Al,Ti) phase was active with respect to the matrix. The peak in activity near 100{degree}C correlates well with accelerated crack growth in this temperature range, observed in nickel-base alloy X-750 heat treated to precipitate {gamma}{prime} on the grain boundaries. 20 refs., 23 figs., 3 tabs.

  4. Chemical Compatibility of Barium-Calcium-Aluminosilicate Based Sealing Glasses with Heat Resistant Alloys

    SciTech Connect

    Yang, Z Gary; Weil, K. Scott; Meinhardt, Kerry D.; Stevenson, Jeffry W.; Paxton, Dean M.; Xia, Gordon; Kim, Dong-Sang

    2003-09-15

    Over the past several years, advances in the design and fabrication of planar SOFCs have led to a steady reduction in the temperatures necessary for their operation. Consequently, it appears more realistic now to use low cost heat resistant alloys for interconnect sub-components in the SOFC stack. Considering these materials requirements, heat resistant alloys, which overall demonstrate oxidation resistance at elevated temperatures, could be potential candidates. Overall, the heat resistant alloys of interest may include superalloys and the stainless steels. Depending whether a chromia or alumina scale forms on the alloy surface for protection, these heat resistant alloys can be also classified into chromia or alumina formers, repetitively. To help screening alloys and understanding the interface of sealing glass, a couple of alloy compositions have been carefully chosen as a reprehensive of different groups of alloys for the study on their chemical compatibility with a barium-aluminosilicate base glass. These alloys selected are AL 29-4, Nicrofer 6025, and Fecralloy, representing chromia forming stainless steels, superalloys and alumina formers, respectively. Results of chemical and microstructural analyses on sealing glass interfaces with different alloys will be presented, and accordingly, the applicability of alloys in terms of sealing glass chemical compatibility will be discussed. Possible means of modification on alloys for an improved applicability will be elaborated as well.

  5. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  6. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  7. Evaluation of the retentive force of a b-type Ti-6Mo-4Sn alloy wire clasp.

    PubMed

    Yoda, Nobuhiro; Yokoyama, Masayoshi; Adachi, Genki; Takahashi, Masatoshi; Sasaki, Keiichi

    2010-01-01

    The retentive force of a wire clasp composed of a b-type Ti-6Mo-4Sn alloy (b-Ti alloy) with a low Young modulus was evaluated using a piezoelectric transducer to determine the appropriate undercut for removable partial dentures. There were no significant differences in retentive force between a b-Ti alloy wire with a 0.50-mm undercut and a cobalt-chromium alloy (Co-Cr alloy) wire with a 0.25-mm undercut, or between a b-Ti alloy wire with a 0.75-mm undercut and a Co-Cr alloy wire with a 0.50-mm undercut. The b-Ti alloy wire may be applicable for abutment teeth with a large number of undercuts. Int J Prosthodont 2010;23:38-41.

  8. Evaluation of the retentive force of a b-type Ti-6Mo-4Sn alloy wire clasp.

    PubMed

    Yoda, Nobuhiro; Yokoyama, Masayoshi; Adachi, Genki; Takahashi, Masatoshi; Sasaki, Keiichi

    2010-01-01

    The retentive force of a wire clasp composed of a b-type Ti-6Mo-4Sn alloy (b-Ti alloy) with a low Young modulus was evaluated using a piezoelectric transducer to determine the appropriate undercut for removable partial dentures. There were no significant differences in retentive force between a b-Ti alloy wire with a 0.50-mm undercut and a cobalt-chromium alloy (Co-Cr alloy) wire with a 0.25-mm undercut, or between a b-Ti alloy wire with a 0.75-mm undercut and a Co-Cr alloy wire with a 0.50-mm undercut. The b-Ti alloy wire may be applicable for abutment teeth with a large number of undercuts. Int J Prosthodont 2010;23:38-41. PMID:20234890

  9. Identification of epsilon martensite in a Fe-based shape memory alloy by means of EBSD.

    PubMed

    Verbeken, K; Van Caenegem, N; Raabe, D

    2009-01-01

    Ferrous shape memory alloys (SMAs) are often thought to become a new, important group of SMAs. The shape memory effect in these alloys is based on the reversible, stress-induced martensitic transformation of austenite to epsilon martensite. The identification and quantification of epsilon martensite is crucial when evaluating the shape memory behaviour of this material. Previous work displayed that promising results were obtained when studying the evolution of the amount of epsilon martensite after different processing steps with Electron BackScatter Diffraction (EBSD). The present work will discuss in detail, on the one hand, the challenges and opportunities arising during the identification of epsilon martensite by means of EBSD and, on the other hand, the possible interpretations that might be given to these findings. It will be illustrated that although the specific nature of the austenite to epsilon martensite transformation can still cause some points of discussion, EBSD has a high potential for identifying epsilon martensite.

  10. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    NASA Astrophysics Data System (ADS)

    Unocic, Kinga A.; Hoelzer, David T.

    2016-10-01

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb-17Li and He) blanket concept requires improved Pb-17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), (3) Y2O3 + HfO2 (125YH), and (4) Y2O3 + TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb-17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb-17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb-17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  11. Cytocompatibility evaluation of different biodegradable magnesium alloys with human mesenchymal stem cells.

    PubMed

    Niederlaender, J; Walter, M; Krajewski, S; Schweizer, E; Post, M; Schille, Ch; Geis-Gerstorfer, J; Wendel, Hans Peter

    2014-03-01

    In the last few years, the use of biodegradable magnesium (Mg) alloys has evoked great interest in the orthopedic field due to great advantages over long-term implant materials associated with various side effects like allergy and sensitization and consequent implant removal surgeries. However, degradation of these Mg alloys results in ion release, which may cause severe cytotoxicity and undesirable complications after implantation. In this study, we investigated the cytological effects of various Mg alloys on cells that play an important role in bone repair. Eight different magnesium alloys containing varying amounts of Al, Zn, Nd and Y were either incubated directly or indirectly with the osteosarcoma cell line Saos-2 or with uninduced and osteogenically-induced human mesenchymal stem cells (MSCs) isolated from bone marrow specimens obtained from the femoral shaft of patients undergoing total hip replacement. Cell viability, cell attachment and the release of ions were investigated at different time points in vitro. During direct or indirect incubation different cytotoxic effects of the Mg alloys on Saos-2 cells and osteogenically-induced or uninduced MSCs were observed. Furthermore, the concentration of degradation products released from the Mg alloys differed. Overall, Mg alloys MgNd2, MgY4, MgAl9Zn1 and MgY4Nd2 exhibit good cytocompatibility. In conclusion, this study reveals the necessity of cytocompatibility evaluation of new biodegradable magnesium alloys with cells that will get in direct contact to the implant material. Furthermore, the use of standardized experimental in vitro assays is necessary in order to reliably and effectively characterize new Mg alloys before performing in vivo experiments.

  12. Evaluation of the CoCrTaPt alloy for longitudinal magnetic recording

    NASA Astrophysics Data System (ADS)

    Cheng, Yuanda; Sedighi, Mojtaba; Lam, Irene; Gardner, Richard A.; Yang, ZhiJun; Scheinfein, Michael R.

    1994-05-01

    A quaternary alloy of CoCrTaPt with a composition of 80-10-4-6 (in at. %) was evaluated for its magnetic and recording properties. Samples of C/CoCrTaPt/Cr recording media were prepared by dc magnetron sputtering on circumferentially textured Al/NiP substrates. The effects on static magnetic properties and recording performance were studied for different substrate preheating times, Cr underlayer thicknesses, and Co-alloy layer thicknesses. It was found that both the coercivity Hc and remanent magnetization Mr increased with substrate preheating time. Hc also increased with Cr underlayer thickness, as expected. The Mrδ value depended linearly on the Co-alloy layer thickness. In addition, we found that the coercivity increased dramatically as the magnetic layer thickness decreased from ˜800 to ˜200 Å. For a sample with a 235-Å CoCrTaPt magnetic layer and ˜1000-Å Cr underlayer, the coercivity was found to be ≳2700 Oe. Parametric evaluation showed that CoCrTaPt samples have performance similar to samples of CoCrTa and, because of the Pt addition, the CoCrTaPt alloy offers significantly higher attainable coercivities than the CoCrTa alloy. Therefore, the CoCrTaPt alloy proves to be a good candidate for use in high density recording media which require coercivity of higher than 2000 Oe.

  13. DENSITY-FUNCTIONAL STUDY OF Zr-BASED ACTINIDE ALLOYS

    SciTech Connect

    Landa, A; Soderlind, P; Turchi, P; Vitos, L; Ruban, A

    2008-06-26

    Density-functional formalism is applied to study the phase equilibria in the U-Zr system. The obtained ground-state properties of the {gamma} (bcc) and {delta} (C32) phases are in good agreement with experimental data. The decomposition curve for the {gamma}-based U-Zr solutions is calculated. We argue that stabilization of the {delta}-UZr{sub 2} phase relative to the {alpha}-Zr (hcp) structure is due to an increase of the Zr d-band occupancy that occurs when U is alloyed with Zr.

  14. Solidification study of some Ni- and Co-base alloys

    NASA Technical Reports Server (NTRS)

    Jeanfils, C. L.

    1984-01-01

    An ongoing research program aims to characterize the solidification of several Ni- and Co-based commercial wrought type alloys. The techniques used and the data items sought are: (1) thermal analysis, liquidus, nonequilibrium solidus as a function of cooling rate, secondary reactions temperatures, incipient melting, progress of solidification as a function of temperature; (2) optical metallography, characteristic structures and secondary dendrite arm spacing as a function of cooling rate; (3) X-ray diffraction, identification of precipitates; and (4) SEM/EDAX, measure of microsegregation.

  15. Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Tao, Jie; Jiang, Shuyun; Xu, Zhong

    2008-04-01

    In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 °C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2O 3, MoO 3, SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer.

  16. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    NASA Technical Reports Server (NTRS)

    Bose, S.; Sheffler, K. D.

    1988-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  17. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner. Final report

    SciTech Connect

    Bose, S.; Sheffler, K.D.

    1988-02-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  18. The effect of nanobioceramic reinforcement on mechanical and biological properties of Co-base alloy/hydroxyapatite nanocomposite.

    PubMed

    Bahrami, M; Fathi, M H; Ahmadian, M

    2015-03-01

    The goal of the present research was to fabricate, characterize, and evaluate mechanical and biological properties of Co-base alloy composites with different amounts of hydroxyapatite (HA) nanopowder reinforcement. The powder of Co-Cr-Mo alloy was mixed with different amounts of HA by ball milling and it was then cold pressed and sintered. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were used. Microhardness measurement and compressive tests were also carried out. Bioactivity behavior was evaluated in simulated body fluid (SBF). A significant decrease in modulus elasticity and an increase in microhardness of the sintered composites were observed. Apatite formation on the surface of the composites showed that it could successfully convert bioinert Co-Cr-Mo alloy to bioactive type by adding 10, 15, and 20wt.% HA which have lower modulus elasticity and higher microhardness.

  19. Ultrahigh temperature intermetallic alloys

    SciTech Connect

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  20. Evaluation of femtosecond LIBS for spectrochemical microanalysis of aluminium alloys.

    PubMed

    Cravetchi, Igor V; Taschuk, Mike T; Tsui, Ying Y; Fedosejevs, Robert

    2006-05-01

    The analytical performance of femtosecond laser-induced breakdown spectroscopy (LIBS) for elemental microanalysis of aluminium alloys and for mapping precipitate distribution on the sample surface has been studied in detail. A Ti-sapphire laser system producing pulses of 130 fs at 800 nm was used to generate the laser-induced plasma. Multi-element microanalysis of commercially available aluminium alloys was performed in air at atmospheric pressure. Crater characteristics such as diameter and crater morphology were characterized by optical and scanning-electron microscopy. Scaling of plasma emission and limit of detection as a function of laser pulse energy was also investigated. Current experimental results are presented and are compared with previous nanosecond microLIBS measurements.

  1. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 2: NASA 1.1, Glidcop, and sputtered copper alloys

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for five advance copper-base alloys: Sputtered Zr-Cu as received, sputtered Zr-Cu heat-treated, Glidcop AL-10, and NASA alloys 1-1A and 1-1B. Tensile tests were performed in argon at 538 C using an axial strain rate of 0.002/sec. Yield strength and ultimate tensile strength data are reported along with reduction in area values. Axial strain controlled low-cycle fatigue tests were performed in argon at 538C using an axial strain rate of 0.002/sec to define the fatigue life over the range from 100 to 3000 cycles for the five materials studied. It was found that the fatigue characteristics of the NASA 1-1A and NASA 1-1B compositions are identical and represent fatique life values which are much greater than those for the other materials tested. The effect of temperature on NASA 1-1B alloy at a strain rate of 0.002/sec was evaluated along with the effect of strain rates of 0.0004 and 0.01/sec at 538 C. Hold-time data are reported for the NASA 1-1B alloy at 538 C using 5 minute hold periods in tension only and compression only at two different strain range values. Hold periods in tension were much more detrimental than hold periods in compression.

  2. Weld induced base metal microfissuring in high temperature alloys

    SciTech Connect

    Lingenfelter, A.C.; Shoemaker, L.E.

    1984-06-22

    Three variables control the weld-induced, base-metal microfissuring sensitivity of Ni-Cr and Ni-Cr-Fe: thermal/mechanical history of the base material, chemical analysis of the base material, and the welding process used. Elements which tend to segregate to the grain boundaries such as B, C, and Zr, and to a lesser extent P, Si, S and Mg, increase the sensitivity. Welding processes listed from most to least severe in their tendency to produce microfissures are: gas metal arc - spray transfer, electron beam, gas metal arc - pulsed transfer, gas metal arc - short circuiting transfer, gas tungsten arc, submerged arc, and shielded metal arc. Microfissuring is always intergranular in nature. Coarse-grain size, whether arrived at by hot-working procedures or pre-weld annealing treatment, increases the sensitivity to microfissuring. Literature data and data for alloy 617 developed at Huntington Alloys suggest that microfissures, at least to 0.030 in. in length, do not affect the fatigue life, room-temperature tensile, and stress-rupture properties of a weldment.

  3. Static and dynamic cyclic oxidation of 12 nickel-, cobalt-, and iron-base high-temperature alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Johnston, J. R.; Sanders, W. A.

    1978-01-01

    Twelve typical high-temperature nickel-, cobalt-, and iron-base alloys were tested by 1 hr cyclic exposures at 1038, 1093, and 1149 C and 0.05 hr exposures at 1093 C. The alloys were tested in both a dynamic burner rig at Mach 0.3 gas flow and in static air furnace for times up to 100 hr. The alloys were evaluated in terms of specific weight loss as a function of time, and X-ray diffraction analysis and metallographic examination of the posttest specimens. A method previously developed was used to estimate specific metal weight loss from the specific weight change of the sample. The alloys were then ranked on this basis. The burner-rig test was more severe than a comparable furnace test and resulted in an increased tendency for oxide spalling due to volatility of Cr in the protective scale and the more drastic cooling due to the air-blast quench of the samples. Increased cycle frequency also increased the tendency to spall for a given test exposure. The behavior of the alloys in both types of tests was related to their composition and their tendency to form scales. The alloys with the best overall behavior formed alpha-Al2O3 aluminate spinels.

  4. Pavement base drain evaluation

    NASA Astrophysics Data System (ADS)

    Hoffman, G. L.

    1981-06-01

    Portions of a highway drainage system design was revised. Essentially, the longitudinal drainage trench was moved closer to the pavement/shoulder joint, and the fine concrete sand layer was eliminated as a trench backfill material. The specified backfill material is a coarser crushed aggregate (pea gravel). An evaluation of the effects of these changes on pavement performance is given and the new pavement base drain system is compared to the older pipe foundation underdrain system at the same site.

  5. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  6. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  7. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  8. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    SciTech Connect

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  9. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  10. Comparative Evaluation of Marginal Accuracy of a Cast Fixed Partial Denture Compared to Soldered Fixed Partial Denture Made of Two Different Base Metal Alloys and Casting Techniques: An In vitro Study.

    PubMed

    Jei, J Brintha; Mohan, Jayashree

    2014-03-01

    The periodontal health of abutment teeth and the durability of fixed partial denture depends on the marginal adaptation of the prosthesis. Any discrepancy in the marginal area leads to dissolution of luting agent and plaque accumulation. This study was done with the aim of evaluating the accuracy of marginal fit of four unit crown and bridge made up of Ni-Cr and Cr-Co alloys under induction and centrifugal casting. They were compared to cast fixed partial denture (FPD) and soldered FPD. For the purpose of this study a metal model was fabricated. A total of 40 samples (4-unit crown and bridge) were prepared in which 20 Cr-Co samples and 20 Ni-Cr samples were fabricated. Within these 20 samples of each group 10 samples were prepared by induction casting technique and other 10 samples with centrifugal casting technique. The cast FPD samples obtained were seated on the model and the samples were then measured with travelling microscope having precision of 0.001 cm. Sectioning of samples was done between the two pontics and measurements were made, then the soldering was made with torch soldering unit. The marginal discrepancy of soldered samples was measured and all findings were statistically analysed. The results revealed minimal marginal discrepancy with Cr-Co samples when compared to Ni-Cr samples done under induction casting technique. When compared to cast FPD samples, the soldered group showed reduced marginal discrepancy. PMID:24605006

  11. Fatigue properties of alloy 718 overlay-coated with a Co-based X40 alloy by the Micro Spark Coating

    NASA Astrophysics Data System (ADS)

    Kamma, Ryohta; Sakaguchi, Motoki; Okazaki, Masakazu; Shimoda, Yukihiro; Uchiyama, Takehiko; Ochiai, Hiroyuki; Watanabe, Mitsutoshi

    Micro Spark Coating (MSC) has been developed as a new functional coating process for Ni-based superalloys used in advanced gas turbines. In this study, some metallurgical and mechanical properties of a MSC layer made of a Co-based wear resisting alloy (X40), and its influence on the high temperature fatigue properties of Ni-based superalloy, Alloy718, were investigated. Prior evaluation of the metallurgical and mechanical properties of the MSC layer that the cavity fraction of MSC layer significantly decreased during the thermal exposure period at 650°C associating with the generation of an oxide phase, progressive sintering and the subsequent increase in hardness and elastic modulus of MSC layer. However, at 480°C these changes were not significant even after 1000hrs exposure. It was found from the high temperature fatigue tests at 480°C and 650°C that the fatigue life of the specimen with MSC layer was almost comparable to that of bare Alloy718 specimen at 480°C, while at 650°C the life of the former was slightly longer than that of the latter. These results suggested that the MSC would have a potential to add a new function to Ni-based superalloy without a reduction in fatigue properties at elevated temperature.

  12. NASA-UVA Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr.

    1997-01-01

    This is the final report of the study "Aluminum-Based Materials for High Speed Aircraft" which had the objectives (1) to identify the most promising aluminum-based materials with respect to major structural use on the HSCT and to further develop those materials and (2) to assess the materials through detailed trade and evaluation studies with respect to their structural efficiency on the HSCT. The research team consisted of ALCOA, Allied-Signal, Boeing, McDonnell Douglas, Reynolds Metals and the University of Virginia. Four classes of aluminum alloys were investigated: (1) I/M 2XXX containing Li and I/M 2XXX without Li, (2) I/M 6XXX, (3) two P/M 2XXX alloys, and (4) two different aluminum-based metal matrix composites (MMC). The I/M alloys were targeted for a Mach 2.0 aircraft and the P/M and MMC alloys were targeted for a Mach 2.4 aircraft. Design studies were conducted using several different concepts including skin/stiffener (baseline), honeycomb sandwich, integrally stiffened and hybrid adaptations (conventionally stiffened thin-sandwich skins). Alloy development included fundamental studies of coarsening behavior, the effect of stress on nucleation and growth of precipitates, and fracture toughness as a function of temperature were an integral part of this program. The details of all phases of the research are described in this final report.

  13. Wear-resistant coatings for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.

    2000-04-01

    High interfacial stresses and coating failure are expected when a hard coating protects a more-compliant substrate in applications involving high-stress wear contact. Assuming that small differences in stiffness (or modulus) between the coating and substrate are required for a wear-resistant coating in such applications, four approaches have been taken to develop such coatings for cobalt-base alloys. Hardness, scratch adhesion, and nano-indentation testing identified the most promising candidates for cobalt-base alloys: A thin coating with hard Cr{sub 2}N and less-stiff Cr-N(ss) layers; a thick, four-layered coating with a 4{mu}m inner layer of Cr-N(ss)/ 1 {mu}m layer of Cr{sub 2}N/4 {micro}m layer of Cr-N(ss)/1 {micro} outer layer of Cr{sub 2}N; a duplex approach of ion nitriding to harden the subsurface,followed by application of a dual-layered Cr{sub 2}N/Cr-N(ss) coating; and ion nitriding alone. The low scratch adhesion values and high modulus/hardness values indicate that ZrN, TiN, and plasma carburized coatings represent less beneficial approaches. Two different cobalt-base alloys were studied in this work: Haynes 25 and Stellite 3 (Stoody Deloro Stellite). Based on weight change, profilometry measurements, and metallographic and SEM examinations after four-ball wear testing, the thin Cr{sub 2}N/CrN(ss) coated coupons exhibited a significantly lower wear rate than the uncoated Haynes 25 coupons. Of greater importance, the thin Cr{sub 2}N/Cr-N(ss) coatings were adherent on the Stellite 3 intermediate balls and Haynes 25 cups, and prevented the wear of the cobalt-base substrate. based on these results, the thin Cr{sub 2}N/Cr-N(ss) coating was the best coating candidate, and this coating could result in a reduced wear rate and less cobalt wear debris. The ion nitrided coupons exhibited slightly higher wear than the thin Cr{sub 2}N/Cr-N(ss) coated coupons, while the wear of the thin duplex coated coupons was the highest. However, the nitride layer was adherent

  14. Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Piascik, Robert S.

    2003-01-01

    Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.

  15. Progress in the Modeling of NiAl-Based Alloys Using the BFS Method

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Ferrante, John; Garg, Anita

    1997-01-01

    The BFS method has been applied to the study of NiAl-based materials to assess the effect of alloying additions on structure. Ternary, quaternary and even pent-alloys based on Ni-rich NiAl with additions of Ti, Cr and Cu were studied. Two approaches were used, Monte Carlo simulations to determine ground state structures and analytical calculations of high symmetry configurations which give physical insight into preferred bonding. Site occupancy energetics for ternary and the more complicated case of quaternary additions were determined, and solubility limits and precipitate formation with corresponding information concerning structure and lattice parameter were also 'observed' computationally. The method was also applied to determine the composition of alloy surfaces and interfaces. Overall, the results demonstrate that the BFS method for alloys is a powerful tool for alloy design and with its simplicity and obvious advantages can be used to complement any experimental alloy design program.

  16. Adhesion and friction of iron-base binary alloys in contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Single pass sliding friction experiments were conducted with various iron base binary alloys (alloying elements were Ti, Cr, Mn, Ni, Rh, and W) in contact with a single crystal silicon carbide /0001/ surface in vacuum. Results indicate that atomic size and concentration of alloying elements play an important role in controlling adhesion and friction properties of iron base binary alloys. The coefficient of friction generally increases with an increase in solute concentration. The coefficient of friction increases linearly as the solute to iron atomic radius ratio increases or decreases from unity. The chemical activity of the alloying elements was also an important parameter in controlling adhesion and friction of alloys, as these latter properties are highly dependent upon the d bond character of the elements.

  17. Combinatorial density functional theory-based screening of surface alloys for the oxygen reduction reaction.

    SciTech Connect

    Greeley, J.; Norskov, J.; Center for Nanoscale Materials; Technical Univ. of Denmark

    2009-03-26

    A density functional theory (DFT) -based, combinatorial search for improved oxygen reduction reaction (ORR) catalysts is presented. A descriptor-based approach to estimate the ORR activity of binary surface alloys, wherein alloying occurs only in the surface layer, is described, and rigorous, potential-dependent computational tests of the stability of these alloys in aqueous, acidic environments are presented. These activity and stability criteria are applied to a database of DFT calculations on nearly 750 binary transition metal surface alloys; of these, many are predicted to be active for the ORR but, with few exceptions, they are found to be thermodynamically unstable in the acidic environments typical of low-temperature fuel cells. The results suggest that, absent other thermodynamic or kinetic mechanisms to stabilize the alloys, surface alloys are unlikely to serve as useful ORR catalysts over extended periods of operation.

  18. Evaluation of the Machinability of Cast Ti-Si Alloys with Varying Si Content

    NASA Astrophysics Data System (ADS)

    Hsu, Hsueh-Chuan; Wu, Shih-Ching; Hsu, Shih-Kuang; Hsu, Chih-Cheng; Ho, Wen-Fu

    2016-05-01

    This study evaluated the machinability of a series of binary Ti-Si alloys with a goal of developing a titanium alloy with better machinability than commercially pure titanium (c.p. Ti). The alloys were slotted using a milling machine and end mills under four cutting conditions. Machinability was evaluated through cutting force. The experimental results indicate that alloying with Si significantly improved the machinability of c.p. Ti in terms of cutting force under the present cutting conditions. As the Si content increases, the cutting force decreases then greatly increases. The cutting forces of c.p. Ti and the Ti-Si alloys increased as the feed rate increased from 30 to 60 m/min under the cutting speed of 55 or 110 m/min. The cutting force of Ti-5Si at cutting speed 55 m/min was approximately 49% lower than that of c.p. Ti; at cutting speed 110 m/min, it was approximately 62% lower than that of c.p. Ti. The cutting force of Ti-10Si was significantly higher than those of the other Ti-Si alloys and c.p. Ti, a result that can be explained by a higher degree of hardness (626 HV) and larger amounts of Ti5Si3 (47.10 vol.%). For Ti-5Si, there was no obvious adhesion of chips observed on the cut surfaces. Furthermore, the specimens had the lowest surface roughness (Ra) values, approximately 0.3-0.4 μm, under the four cutting conditions. When cutting force, chip length, and surface roughness results are considered, the Ti-5Si alloy developed in this study is a viable candidate for machining.

  19. Evaluation of the Machinability of Cast Ti-Si Alloys with Varying Si Content

    NASA Astrophysics Data System (ADS)

    Hsu, Hsueh-Chuan; Wu, Shih-Ching; Hsu, Shih-Kuang; Hsu, Chih-Cheng; Ho, Wen-Fu

    2016-05-01

    This study evaluated the machinability of a series of binary Ti-Si alloys with a goal of developing a titanium alloy with better machinability than commercially pure titanium (c.p. Ti). The alloys were slotted using a milling machine and end mills under four cutting conditions. Machinability was evaluated through cutting force. The experimental results indicate that alloying with Si significantly improved the machinability of c.p. Ti in terms of cutting force under the present cutting conditions. As the Si content increases, the cutting force decreases then greatly increases. The cutting forces of c.p. Ti and the Ti-Si alloys increased as the feed rate increased from 30 to 60 m/min under the cutting speed of 55 or 110 m/min. The cutting force of Ti-5Si at cutting speed 55 m/min was approximately 49% lower than that of c.p. Ti; at cutting speed 110 m/min, it was approximately 62% lower than that of c.p. Ti. The cutting force of Ti-10Si was significantly higher than those of the other Ti-Si alloys and c.p. Ti, a result that can be explained by a higher degree of hardness (626 HV) and larger amounts of Ti5Si3 (47.10 vol.%). For Ti-5Si, there was no obvious adhesion of chips observed on the cut surfaces. Furthermore, the specimens had the lowest surface roughness (Ra) values, approximately 0.3-0.4 μm, under the four cutting conditions. When cutting force, chip length, and surface roughness results are considered, the Ti-5Si alloy developed in this study is a viable candidate for machining.

  20. Ellipsometric characterization of surface freezing in Ga-based alloys

    NASA Astrophysics Data System (ADS)

    Bartel, K.; Nattland, D.; Kumar, A.; Dogel, S.; Freyland, W.

    2006-04-01

    We present results on surface freezing of Ga-based alloys, GaBi, GaPb and GaTl, above the liquidus line between the Ga-rich eutectic and the monotectic point. Spectroscopic ellipsometry (0.8 eV <=hν<=4.2 eV) and kinetic single wavelength ellipsometry (2.75 eV) have been employed to probe the changes of the interfacial electronic structures on surface freezing. To minimize thermal gradients across the sample a heatable cap that covers the sample and crucible was developed. The surface freezing temperature, TSF, for the spontaneous formation of a solid-like film on top of the Ga-rich liquid on cooling the sample from the homogeneous phase region was found to be independent of the temperature difference between the upper and lower furnace (ΔT: +10 to -10 K) and only weakly dependent on the cooling rate (\\partial T/\\partial t : 2.5-20 K h-1). In the case of GaPb the solid film consists of solid Pb with a thickness h>=400 Å. Comparing with GaBi we draw analogous conclusions for GaPb and GaTl and suggest that the surface freezing transition precedes the bulk phase transition along the liquidus line as the alloy is cooled.

  1. Oxidation/vaporization of silicide coated columbium base alloys

    NASA Technical Reports Server (NTRS)

    Kohl, F. J.; Stearns, C. A.

    1971-01-01

    Mass spectrometric and target collection experiments were made at 1600 K to elucidate the mode of oxidative vaporization of two columbium alloys, fused-slurry-coated with a complex silicide former (Si-20Cr-Fe). At oxygen pressures up to 0.0005 torr the major vapor component detected by mass spectrometry for oxidized samples was gaseous silicon monoxide. Analysis of condensates collected at oxygen pressures of 0.1, 1.0 and 10 torr revealed that chromium-, silicon-, iron- and tungsten- containing species were the major products of vaporization. Equilibrium thermochemical diagrams were constructed for the metal-oxygen system corresponding to each constituent metal in both the coating and base alloy. The major vaporizing species are expected to be the gaseous oxides of chromium, silicon, iron and tungsten. Plots of vapor phase composition and maximum vaporization rate versus oxygen pressure were calculated for each coating constituent. The major contribution to weight loss by vaporization at oxygen pressures above 1 torr was shown to be the chromium-containing species.

  2. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Astrophysics Data System (ADS)

    Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Notardonato, W. U.; Vaidyanathan, R.

    2004-06-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First — a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second — fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  3. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    SciTech Connect

    Krishnan, V.B.; Singh, J.D.; Woodruff, T.R.; Vaidyanathan, R.; Notardonato, W.U.

    2004-06-28

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First - a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second - fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  4. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Technical Reports Server (NTRS)

    Notardonato, W. U.; Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Vaidyanathan, R.

    2005-01-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First - a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second - fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  5. Thermodynamic properties and atomic structure of Ca-based liquid alloys

    NASA Astrophysics Data System (ADS)

    Poizeau, Sophie

    To identify the most promising positive electrodes for Ca-based liquid metal batteries, the thermodynamic properties of diverse Ca-based liquid alloys were investigated. The thermodynamic properties of Ca-Sb alloys were determined by emf measurements. It was found that Sb as positive electrode would provide the highest voltage for Ca-based liquid metal batteries (1 V). The price of such a battery would be competitive for the grid-scale energy storage market. The impact of Pb, a natural impurity of Sb, was predicted successfully and confirmed via electrochemical measurements. It was shown that the impact on the open circuit voltage would be minor. Indeed, the interaction between Ca and Sb was demonstrated to be much stronger than between Ca and Pb using thermodynamic modeling, which explains why the partial thermodynamic properties of Ca would not vary much with the addition of Pb to Sb. However, the usage of the positive electrode would be reduced, which would limit the interest of a Pb-Sb positive electrode. Throughout this work, the molecular interaction volume model (MIVM) was used for the first time for alloys with thermodynamic properties showing strong negative deviation from ideality. This model showed that systems such as Ca-Sb have strong short-range order: Ca is most stable when its first nearest neighbors are Sb. This is consistent with what the more traditional thermodynamic model, the regular association model, would predict. The advantages of the MIVM are the absence of assumption regarding the composition of an associate, and the reduced number of fitting parameters (2 instead of 5). Based on the parameters derived from the thermodynamic modeling using the MIVM, a new potential of mixing for liquid alloys was defined to compare the strength of interaction in different Ca-based alloys. Comparing this trend with the strength of interaction in the solid state of these systems (assessed by the energy of formation of the intermetallics), the systems with

  6. Evaluation of alloy 45TM for coal gasification

    SciTech Connect

    Agarwal, D.C.; Brill, U.; Kloewer, J.

    1995-11-01

    During the early 70`s the oil embargo created the need for alternative power sources and since then intensive development of coal gasification technology has been carried out. In most of the commercially available technologies today, heat exchangers are used to evaporate steam at 350--450 C and some future applications may encounter temperatures up to 500--600 C such as in super-heaters. The corrosive effects of the produced syngas lead to oxidation, sulfidation, chlorination, and carburization attack with sulfidation generally being the predominant corrosion mechanism, and its corrosive potential cannot be precisely defined because it may vary widely for the different technologies, even under identical pressure and temperature conditions. Hence, testing of material in laboratory simulated environments or actual operation is the only way to gain a more precise knowledge. This paper reviews some of the published data on various alloys tested and presents data on a new high chromium-high silicon alloy 45TM in coal gasification type environments.

  7. SCC evaluation of candidate container alloys by DCB method

    SciTech Connect

    Roy, A.K.; Freeman, D.C.; Lum, B.Y.; Spragge, M.K.

    1999-09-24

    The authors use a solid mechanics approach to investigate hydride formation and cracking in zirconium-niobium alloys used in the pressure tubes of CANDU nuclear reactors. In this approach, the forming hydride is assumed to be purely elastic and its volume dilation is accommodated by elasto-plastic deformation of the surrounding matrix material. The energetics of the hydride formation is revisited and the terminal solid solubility of hydrogen in solution is defined on the basis of the total elasto-plastic work done on the system by the forming hydride and the external loads. Hydrogen diffusion and probabilistic hydride formation coupled with the material deformation are modeled at a blunting crack tip under plane strain loading. A full transient finite element analysis allows for numerical monitoring of the development and expansion of the hydride zone as the externally applied loads increase. Using a Griffith fracture criterion for fracture limitiation, the reduced fracture resistance of the alloy can be predicted and the factors affecting fracture toughness quantified.

  8. Alloy 2100 GT: A new Ta-fortified Ni-Cr-Al-alloy for land based gas turbines

    SciTech Connect

    Brill, U.; Agarwal, D.C.

    1999-11-01

    Alloy 2100 GT has been developed for use in the combustors of gas turbines. The improved high-temperature properties of the alloy should allow the metal temperature of the combustion chamber to be increased, which would provide the opportunity of increasing the efficiency, lowering emissions, and decreasing fuel consumption. This alloy is a cobalt, tungsten, and molybdenum-free Ni-base superalloy. It contains as major alloying elements 25 wt.% chromium, 8 wt.% tantalum, 3 wt.% aluminium, 0.3 wt.% carbon and 0.1 wt.% yttrium. High-temperature strength is achieved by solid solution strengthening by tantalum, carbide hardening due to the formation of primary precipitated tantalum carbides and {gamma}{prime}-precipitation hardening by aluminium and tantalum. In spite of the small grain size creep rupture strength and stress to produce 0.1 % creep is significantly increased in comparison to superalloys being in use today. Superior oxidation resistance up to 1200 C and corrosion behavior under deposits of sulfates up to 850 C is given by the formation of a very thin and tightly adherent alumina scale due to an aluminium content of approximately 3.0 wt.%, which is remarkably high for a wrought alloy, and additions of yttrium to improve spallation resistance under cycling conditions. Welding can easily be accomplished. The matching filler metal is recommended because it provides mechanical strength and oxidation resistance similar to the parent metal.

  9. Preparation of tantalum-based alloys by a unique CVD process

    NASA Technical Reports Server (NTRS)

    Bryant, W. A.; Meier, G. H.

    1975-01-01

    The paper describes a sequential pulsing technique for deposition of refractory alloys and evaluates the technique for the deposition of the tantalum-base alloys Ta-10W (Ta-10 st% W) and T-111 (Ta-8 wt% W-2 wt% Hf). The deposition cycle for Ta-10W was chosen as alternate injections of TaCl5 plus hydrogen and WCl6 plus hydrogen. The cycle for T-111 was chosen as injections of TaCl5 plus hydrogen interspersed with injections of WCl6 plus hydrogen. A temperature range of 900-1300 C was chosen for both alloys. The ability of the pulse process to blanket a uniformly heated section of substrate with a mixture of gases, whose composition varies not with position on the substrate but instead with time of residence in the reactor, allows metal of uniform thickness to be deposited. It is shown that Ta and W can be deposited at high temperature with the formation of a dense columnar grain structure, so that the feasibility of preparing uniformly thick deposits of these elements by a 'pulsing' modification of CVD is demonstrated. A similar attempt to deposit T-111 was unsuccessful due to the difficulty in reducing HfCl4.

  10. Observations on the oxidation of Mn-modified Ni-base Haynes 230 alloy under SOFC exposure conditions

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.; Singh, Prabhakar

    2005-07-01

    The commercial Ni-base Haynes 230 alloy (Ni-Cr-Mo-W-Mn) was modified with two increased levels of Mn (1 and 2 wt per cent) and evaluated for its oxidation resistance under simulated SOFC interconnect exposure conditions. Oxidation rate, oxide morphology, oxide conductivity and thermal expansion were measured and compared with commercial Haynes 230. It was observed that additions of higher levels of Mn to the bulk alloy facilitated the formation of a bi-layered oxide scale that was comprised of an outer M3O4 (M=Mn, Cr, Ni) spinel-rich layer at the oxide – gas interface over a Cr2O3-rich sub-layer at the metal – oxide interface. The modified alloys showed higher oxidation rates and the formation of thicker oxide scales compared to the base alloy. The formation of a spinel-rich top layer improved the scale conductivity, especially during the early stages of the oxidation, but the higher scale growth rate resulted in an increase in the area-specific electrical resistance over time. Due to their face-centered cubic crystal structure, both commercial and modified alloys demonstrated a coefficient of thermal expansion that was higher than that of typical anode-supported and electrolyte-supported SOFCs.

  11. Effects of neutron irradiation on deformation behavior of nickel-base fastener alloys

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Kammenzind, B.F.; Burke, M.G.

    1999-07-01

    This paper presents the effects of neutron irradiation on the fracture behavior and deformation microstructure of high-strength nickel-base alloy fastener materials, Alloy X-750 and Alloy 625. Alloy X-750 in the HTH condition, and Alloy 625 in the direct aged condition were irradiated to a fluence of 2.4x10{sup 20} n/cm{sup 2} at 264 C in the Advanced Test Reactor. Deformation structures at low strains were examined. It was previously shown that Alloy X-750 undergoes hardening, a significant degradation in ductility and an increase in intergranular fracture. In contrast, Alloy 625 had shown softening with a concomitant increase in ductility and transgranular failure after irradiation. The deformation microstructures of the two alloys were also different. Alloy X-750 deformed by a planar slip mechanism with fine microcracks forming at the intersections of slip bands with grain boundaries. Alloy 625 showed much more homogeneous deformation with fine, closely spaced slip bands and an absence of microcracks. The mechanism(s) of irradiation assisted stress corrosion cracking (IASCC) are discussed.

  12. Brushing-Induced Surface Roughness of Two Nickel Based Alloys and a Titanium Based Alloy: A Comparative Study - In Vitro Study

    PubMed Central

    Acharya, B L Guruprasanna; Nadiger, Ramesh; Shetty, Bharathraj; Gururaj, G; Kumar, K Naveen; Darshan, D D

    2014-01-01

    Background: Alloys with high nickel content have been increasingly used in dentistry. Alloys have high corrosion rates when exposed to chemical or physical forces that are common intra orally. Titanium is the most biocompatible materials for crowns, fixed partial dentures and implants in the present use, but paradoxically the self-protective oxide film on the titanium can be affected by excessive use of the most common preventive agents in dentistry. Therefore, this study is undertaken in order to draw attention toward the potential effect of prophylactic brushing in a saline medium. Materials and Methods: Forty-five wax patterns in equal dimensions of 10 mm × 10 mm × 2 mm were cast in titanium (Grade II) and nickel-chromium. Of the 45 wax patterns, 15 wax patterns were used for preparing cast titanium samples and 30 wax patterns were used for preparing cast nickel-chromium samples and polished. These samples were divided into three groups of 15 samples each. They are brushed for 48 h each clinically simulating 2 years of brushing in a saline tooth paste medium. The surface roughnesses of the samples were evaluated using profilometer, scanning electron microscopes and energy dispersive spectroscopy. Results were subjected to statistical analysis. Results: The statistical analysis of the Rz and Ra surface roughness values were calculated. Significant difference of surface roughness was present in the titanium samples compared to that of the machine-readable cataloguing and Wirolloy (nickel-chromium) samples after the study. To know the difference in the values of all samples before and after, Student’s paired t-test was carried out. Results showed that there is a significant change in the Rz and Ra values of titanium samples. Conclusion: The present findings suggest that, prophylactic brushing with the fluoridated toothpaste have an effect on the surface roughness of titanium and also to a certain extent, on nickel-chromium. Therefore, careful consideration must

  13. Thermal stress-relief treatments for 2219 aluminum alloy are evaluated

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Evaluation of three thermal stress relief treatments for 2219 aluminum alloy in terms of their effect on residual stress, mechanical properties, and stress corrosion resistance. The treatments are post aging and stress relieving fullscale and subscale parts formed in the aged T81 condition, and aging subscale parts formed in the unaged T31 condition.

  14. 10,000-Hour Cyclic Oxidation Behavior at 982 C (1800 F) of 68 High-Temperature Co-, Fe-, and Ni-Base Alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.

    1997-01-01

    Sixty-eight high temperature Co-, Fe-, and Ni-base alloys were tested for 10-one thousand hour cycles in static air at 982 C (1800 F). The oxidation behavior of the test samples was evaluated by specific weight change/time data, x-ray diffraction of the post-test samples, and their final appearance. The gravimetric and appearance data were combined into a single modified oxidation parameter, KB4 to rank the cyclic oxidation resistance from excellent to catastrophic. The alloys showing the 'best' resistance with no significant oxidation attack were the alumina/aluminate spinel forming Ni-base turbine alloys: U-700, NASA-VIA and B-1900; the Fe-base ferritic alloys with Al: TRW-Valve, HOS-875, NASA-18T, Thermenol and 18SR; and the Ni-base superalloy IN-702.

  15. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

  16. Assessment of special stainless steels and nickel-base alloys for use under offshore conditions

    SciTech Connect

    Jasner, M.R.; Herda, W.R.

    1994-12-31

    Major offshore installations are designed for a 25-years` life span and more. To predict the corrosion behavior of various alloys for such a long period results from accelerated laboratory tests have to be verified by suitable field tests. The results from laboratory tests and exposure to natural seawater show that nickel-based alloys such as alloy 59 (UNS N06059) and alloy 31 (UNS N08031) can be employed to most severe conditions. For general applications 6Mo stainless steels with 25% Ni such as alloy 926 (UNS N08926) may be used. If higher strength is required alloy 24 (18 Ni-24.5 Cr-6.2 Mn-4.3 Mo-0.6 Cu-0.45 Mn) is the preferred material.

  17. Thermodynamic properties of gadolinium in Ga-Sn and Ga-Zn eutectic based alloys

    NASA Astrophysics Data System (ADS)

    Maltsev, Dmitry S.; Volkovich, Vladimir A.; Yamshchikov, Leonid F.; Chukin, Andrey V.

    2016-09-01

    Thermodynamic properties of gadolinium in Ga-Sn and Ga-Zn eutectic based alloys were studied. Temperature dependences of gadolinium activity in the studied alloys were determined at 573-1073 K employing the EMF method. Solubility of gadolinium in the Ga-Sn and Ga-Zn alloys was measured at 462-1073 K using IMCs sedimentation method. Activity coefficients as well as partial and excess thermodynamic functions of gadolinium in the studied alloys were calculated on the basis of the obtained experimental data.

  18. Design of a nitrogen-implanted titanium-based superelastic alloy with optimized properties for biomedical applications.

    PubMed

    Gordin, D M; Busardo, D; Cimpean, A; Vasilescu, C; Höche, D; Drob, S I; Mitran, V; Cornen, M; Gloriant, T

    2013-10-01

    In this study, a superelastic Ni-free Ti-based biomedical alloy was treated in surface by the implantation of nitrogen ions for the first time. The N-implanted surface was characterized by X-ray diffraction, X-ray photoelectron spectroscopy, and secondary ion mass spectroscopy, and the superficial mechanical properties were evaluated by nano-indentation and by ball-on-disk tribological tests. To investigate the biocompatibility, the corrosion resistance of the N-implanted Ti alloy was evaluated in simulated body fluids (SBF) complemented by in-vitro cytocompatibility tests on human fetal osteoblasts. After implantation, surface analysis methods revealed the formation of a titanium-based nitride on the substrate surface. Consequently, an increase in superficial hardness and a significant reduction of friction coefficient were observed compared to the non-implanted sample. Also, a better corrosion resistance and a significant decrease in ion release rates have been obtained. Cell culture experiments indicated that the cytocompatibility of the N-implanted Ti alloy was superior to that of the corresponding non-treated sample. Thus, this new functional N-implanted titanium-based superelastic alloy presents the optimized properties that are required for various medical devices: superelasticity, high superficial mechanical properties, high corrosion resistance and excellent cytocompatibility.

  19. Nickel-based Gadolinium Alloy for Neutron Adsorption Application in Ram Packages

    SciTech Connect

    Gregg Wachs; James Sterbentz; William Hurt; P. E. McConnell; C. V. Robino; F. Tovesson; T. S. Hill

    2007-10-01

    Neutron transmission experiments were performed on samples of an advanced nickel-chromium-molybdenum-gadolinium (Ni-Cr-Mo-Gd) neutron absorber alloy and chromium-nickel (Cr-Ni) stainless steel, modified by the addition of boron. The primary purpose of the experiments was to demonstrate the thermal neutron absorbing capability of the materials at specific gadolinium and boron dopant levels. The Ni-Cr-Mo-Gd alloy is envisioned to be deployed for criticality control of highly enriched U.S. Department of Energy (DOE)-owned spent nuclear fuel (SNF). For these transmission experiments, test samples were fabricated with 0.0, 1.58 and 2.1 wt% natural gadolinium dispersed in a Ni-Cr-Mo base alloy and 1.16 wt% boron in stainless steel. The transmission experiments were successfully carried out at the Los Alamos Neutron Science Center (LANSCE). Measured data from the neutron transmission experiments were compared to calculated results derived from a simple exponential transmission formula using total neutron cross sections. Excellent agreement between the measured and calculated results demonstrated the expected strong thermal absorption capability of the gadolinium and boron elements and in addition, verified the measured elemental composition of the Ni-Cr-Mo-Gd alloy and borated stainless steel test samples. The good agreement also indirectly confirmed that the size and distribution of the gadolinium in both the hot-top (as-cast) and Ni-Cr-Mo-Gd converted to plate was not a discriminator related to neutron absorption. Moreover, the Evaluated Nuclear Data File (ENDF VII) total neutron cross section data were accurate.

  20. Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.

    1987-01-01

    The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

  1. Elevated temperature fretting fatigue of nickel based alloys

    NASA Astrophysics Data System (ADS)

    Gean, Matthew C.

    This document details the high temperature fretting fatigue of high temperature nickel based alloys common to turbine disk and blade applications. The research consists of three area of focus: Experiments are conducted to determine quantitatively the fretting fatigue lives of advanced nickel based alloys; Analytical tools are developed and used to investigate the fretting fatigue response of the material; Fractographic analysis of the experimental results is used to improve the analytical models employed in the analysis of the experiments. Sixty three fretting fatigue experiments were conducted at 649 °C using a polycrystalline Nickel specimen in contact with directionally solidified and single crystal Nickel pads. Various influences on the fretting fatigue life are investigated. Shot peened Rene' 95 had better fretting fatigue life compared to shot peened Rene' 88. Shot peening produced a 2x increase in life for Rene' 95, but only a marginal improvement in the fretting fatigue life for Rene' 88. Minor cycles in variable amplitude loading produces significant damage to the specimen. Addition of occasional overpeaks in load produces improvements in fretting fatigue life. Contact tractions and stresses are obtained through a variety of available tools. The contact tractions can be efficiently obtained for limited geometries, while FEM can provide the contact tractions for a broader class of problems, but with the cost of increased CPU requirements. Similarly, the subsurface contact stresses can be obtained using the contact tractions as a boundary condition with either a semi-analytical FFT method or FEM. It is found that to calculate contact stresses the FFT was only marginally faster than FEM. The experimental results are combined with the analysis to produce tools that are used to design against fretting fatigue. Fractographic analysis of the fracture surface indicates the nature of the fretting fatigue crack behavior. Interrupted tests were performed to analyze

  2. Isothermal and cyclic oxidation at 1000 and 1100 deg C of four nickel-base alloys: NASA-TRW VIA, B-1900, 713C, and 738X

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Santoro, G. J.; Lowell, C. E.

    1973-01-01

    The isothermal and cyclic oxidation resistance of four cast Ni-base gamma + gamma prime alloys, NASA-TRW Via, B-1900, 713C, and 738X, was determined in still air at 1000 and 1100 C. The oxidation process was evaluated by specific sample weight change with time, sample thickness change, X-ray diffraction of the scales, and sample metallography. The behavior is discussed in terms of the Cr, Al, and refractory metal contents of the alloys.

  3. Electron-ion plasma modification of Al-based alloys

    NASA Astrophysics Data System (ADS)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  4. Evaluation of the Mechanical Properties of Electroslag Refined Fe-12Ni Alloys

    NASA Technical Reports Server (NTRS)

    Bhat, G. K.

    1978-01-01

    Three Fe-12Ni alloys, individually alloyed with small amounts of V, Ti, and Al, were manufactured through different melting techniques, with special emphasis on electroslag remelting, in order to achieve different levels of metal purity and associated costs. The relative effectiveness of these melting techniques was evaluated from tensile and slow bend fracture toughness behavior at 25 C and -196 C after tempering the test specimens at various temperatures. The best melting procedure was vacuum induction melting (VIM) with or without electroslag remelting (ESR). VIM+ESR is the recommended procedure since ESR provides increased yield of plate product, a reduction of overall manufacturing costs and, depending on the alloy composition, improved tensile and fracture toughness properties.

  5. Basic evaluation of cast joining for electroformed coping using multi-purpose alloys.

    PubMed

    Yamaguchi, Yoko; Takahashi, Hidekazu; Shiota, Makoto; Iwasaki, Naohiko

    2005-09-01

    The purpose of this study was to evaluate the bonding interface and bonding strength of electroformed coping when cast joining was used with a multi-purpose alloy. The multi-purpose alloy was cast at a mold temperature of 700, 750 or 800 degrees C. A high noble alloy tab was also soldered onto an electroformed coping as a control. Sectioned surfaces of cast joining and soldered specimens were observed using a scanning electron microscope and analyzed using an electron probe micro analyzer. Shear bonding strength of specimens cast at 750 degrees C and that of soldered specimens were determined. The edge of the cast joining alloy was round, but this improved as temperature increased. Diffusion of elements from the cast joining alloy and electroformed coping was detected at the interface, which contributed to a significantly higher bonding strength in the cast joining specimen than in the soldered specimen. These results suggested that the cast joining could be potentially employed for electroformed copings.

  6. Artificial Neural Network Modeling to Evaluate the Dynamic Flow Stress of 7050 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Quan, Guo-zheng; Wang, Tong; Li, Yong-le; Zhan, Zong-yang; Xia, Yu-feng

    2016-02-01

    The flow stress data have been obtained by a set of isothermal hot compression tests, which were carried out in the temperature range of 573-723 K and strain rates of 0.01, 0.1, 1, and 10 s-1 with a reduction of 60% on a Gleeble-1500 thermo-mechanical simulator. On the basis of the experimental data, constitutive equation and an artificial neural network model were developed for the analysis and simulation of the flow behavior of the 7050 aluminum alloy. After training with standard back-propagation learning algorithm, the artificial neural network model has the ability to present the intrinsic relationship between the flow stress and the processing variables. In the present model, the temperature, strain, and strain rate were chosen as inputs, and the flow stress was chosen as output. By comparing the values of correlation coefficient and average absolute relative error, the prediction accuracy of the model and the improved Arrhenius-type model can be evaluated. The results indicated that the well-trained artificial neural network model is more accurate than the improved Arrhenius-type model in predicting the hot compressive behavior of the as-extruded 7050 aluminum alloy. Based on the predicted stress data and experimental stress data, the 3D continuous stress-strain maps at different strains, temperatures, and strain rates were plotted subsequently. Besides, the flow stress values at arbitrary temperature, strain rate, and strain are explicit on the 3D continuous stress-strain maps, which would be beneficial to articulate working processes more validly.

  7. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  8. Static rock splitters based on high temperature shape memory alloys for planetary explorations

    NASA Astrophysics Data System (ADS)

    Benafan, O.; Noebe, R. D.; Halsmer, T. J.

    2016-01-01

    A static rock splitter device based on high-force, high-temperature shape memory alloys (HTSMAs) was developed for space related applications requiring controlled geologic excavation in planetary bodies such as the moon, Mars, and near-Earth asteroids. The device, hereafter referred to as the shape memory alloy rock splitter (SMARS), consisted of active (expanding) elements made of Ni50.3Ti29.7Hf20 (at%) that generate extremely large forces in response to thermal input. The pre-shaping (training) of these elements was accomplished using isothermal, isobaric and cyclic training methods, which resulted in active components capable of generating stresses in excess of 1.5 GPa. The corresponding strains (or displacements) were also evaluated and were found to be 2-3%, essential to rock fracturing and/or splitting when placed in a borehole. SMARS performance was evaluated using a testbed consisting of a temperature controller, custom heaters and heater holders, and an enclosure for rock placement and breakage. The SMARS system was evaluated using various rock types including igneous rocks (e.g., basalt, quartz, granite) and sedimentary rocks (e.g., sandstone, limestone).

  9. NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr.

    1993-01-01

    This report on the NASA-UVa Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from January 1, 1992 to June 30, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) powder metallurgy 2XXX alloys, (3) rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  10. Friction and wear of iron-base binary alloys in sliding contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Multipass sliding friction experiments were conducted with various iron base binary alloys in contact with a single crystal silicon carbide surface in vacuum. Results indicate that the atomic size and concentration of alloy elements play important roles in controlling the transfer and friction properties of iron base binary alloys. Alloys having high solute concentration produce more transfer than do alloys having low solute concentration. The coefficient of friction during multipass sliding generally increases with an increase in the concentration of alloying element. The change of friction with succeeding passes after the initial pass also increases as the solute to iron, atomic radius ratio increases or decreases from unity.

  11. Influence of S. mutans on base-metal dental casting alloy toxicity.

    PubMed

    McGinley, E L; Dowling, A H; Moran, G P; Fleming, G J P

    2013-01-01

    We have highlighted that exposure of base-metal dental casting alloys to the acidogenic bacterium Streptococcus mutans significantly increases cellular toxicity following exposure to immortalized human TR146 oral keratinocytes. With Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), S. mutans-treated nickel-based (Ni-based) and cobalt-chromium-based (Co-Cr-based) dental casting alloys were shown to leach elevated levels of metal ions compared with untreated dental casting alloys. We targeted several biological parameters: cell morphology, viable cell counts, cell metabolic activity, cell toxicity, and inflammatory cytokine expression. S. mutans-treated dental casting alloys disrupted cell morphology, elicited significantly decreased viable cell counts (p < 0.0001) and cell metabolic activity (p < 0.0001), and significantly increased cell toxicity (p < 0.0001) and inflammatory cytokine expression (p < 0.0001). S. mutans-treated Ni-based dental casting alloys induced elevated levels of cellular toxicity compared with S. mutans-treated Co-Cr-based dental casting alloys. While our findings indicated that the exacerbated release of metal ions from S. mutans-treated base-metal dental casting alloys was the likely result of the pH reduction during S. mutans growth, the exact nature of mechanisms leading to accelerated dissolution of alloy-discs is not yet fully understood. Given the predominance of S. mutans oral carriage and the exacerbated cytotoxicity observed in TR146 cells following exposure to S. mutans-treated base-metal dental casting alloys, the implications for the long-term stability of base-metal dental restorations in the oral cavity are a cause for concern.

  12. Infection free titanium alloys by stabile thiol based nanocoating.

    PubMed

    Cökeliler, Dilek; Göktaş, Hilal; Tosun, Pinar Deniz; Mutlu, Selma

    2010-04-01

    As biomedical materials, titanium and titanium alloys (Ti-6Al-4V) are superior to many materials in terms of mechanical properties and biocompatibility. However, they are still not sufficient for prolonged clinical use because the biocompatibility of these materials must be improved. In this study, the prevention of the attachment of test microorganism on the Ti alloy surfaces by thiol (-SH) and hydroxyl (-OH) functional group containing monomer in plasma based electron beam generator was reported in order to prepare anti-fouling surfaces. The precursor, 11-mercaptoundecanoic acid is used as plasma source to create nano-film with 30-60 nm approximately. The surface chemistry and topology of uncoated and coated samples are characterized by Fourier Transform Infrared Spectroscopy (FTIR) and Atomic Force Microscopy (AFM). Static contact angle measurements are performed to state the change of surface hydrophilicity. All coated samples are tested in-vitro environment with Staphylococcus epidermidis that is chosen as the test bacteria strain in view of its significance for the pathogenesis of medical-device-related infections. This test is repeated after certain period of times and samples are waited in dynamic fluid media in order to investigate the stability of nano-coating. Plasma polymerized 11-mercaptoundecanoic acid film (PP MUA) with 42 +/- 4 nm is found alternative, stabile and simple method to create bacterial anti-fouling surfaces. The static contact angle of the coated surface is 34 +/- 80 whereas the uncoated surface is 57 +/- 50. For the coated surface, the presence of C-OH and C==O groups in infrared spectra defining the PP MUA is achieved by the plasma polymerization. The attachment of the model microorganism on the biomaterial surface prepared by PP MUA is reduced 85.3% if compared to unmodified control surface.

  13. AN EVALUATION OF HYDROGEN INDUCED CRACKING SUSCEPTIBILITY OF TITANIUM ALLOYS IN US HIGH-LEVEL NUCLEAR WASTE REPOSITORY ENVIRONMENTS

    SciTech Connect

    G. De; K. Mon; G. Gordon; D. Shoesmith; F. Hua

    2006-02-21

    This paper evaluates hydrogen-induced cracking (HIC) susceptibility of titanium alloys in environments anticipated in the Yucca Mountain nuclear waste repository with particular emphasis on the. effect of the oxide passive film on the hydrogen absorption process of titanium alloys being evaluated. The titanium alloys considered in this review include Ti 2, 5 , 7, 9, 11, 12, 16, 17, 18, 24 and 29. In general, the concentration of hydrogen in a titanium alloy can increase due to absorption of atomic hydrogen produced from passive general corrosion of that alloy or galvanic coupling of it to a less noble metal. It is concluded that under the exposure conditions anticipated in the Yucca Mountain repository, the HIC of titanium drip shield will not occur because there will not be sufficient hydrogen in the metal even after 10,000 years of emplacement. Due to the conservatisms adopted in the current evaluation, this assessment is considered very conservative.

  14. NEUTRON REACTOR FUEL ELEMENT UTILIZING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Saller, H.A.; Keeler, J.R.; Szumachowski, E.R.

    1957-11-12

    This patent relates to clad fuel elements for use in neutronic reactors and is drawn to such a fuel element which consists of a core of fissionable material, comprised of an alloy of zirconium and U/sup 235/ enriched uranium, encased in a jacket of a binary zirconium-tin alloy in which the tin content ranges between 1 and 15% by weight.

  15. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Carmichael, C.A.

    1996-05-01

    This paper summarizes recent progress in developing Cr{sub 2}Nb/Cr(Nb) alloys for structural use in advanced fossil energy conversion systems. Alloy additions were added to control the microstructure and mechanical properties. Two beneficial elements have been identified among all alloying additions added to the alloys. One element is effective in refining the coarse eutectic structure and thus substantially improves the compressive strength and ductility of the alloys. The other element enhances oxidation resistance without sacrificing the ductility. The tensile properties are sensitive to cast defects, which can not be effectively reduced by HIPping at 1450-1580{degrees}C and/or directionally solidifying via a floating zone remelting method.

  16. DSC sample preparation for Al-based alloys

    SciTech Connect

    Starink, M.J.; Hobson, A.J.; Gregson, P.J.

    1996-06-01

    Differential Scanning Calorimetry (DSC) is a useful technique for the study of phase transformations and has been widely applied to study precipitation in aluminium alloys. In the present work the effect of sample preparation during DSC heating of a monolithic 8090 (Al-Cu-Mg-Li-Zr) alloy and an 8090 MMC is investigated. The 8090 alloy system seems especially suited for such a study since the main precipitation reactions which occur in this alloy (GPB-zone, {delta}{prime}(Al{sub 3}Li) and S{prime}(Al{sub 2}CuMg) formation) cover a wide range of different types of precipitation reactions. DSC experiments were performed with a Shimadzu DSC-50 employing a nitrogen gas flow using a heating rate of 10 C/min. DSC curves were corrected for the baseline of the DSC and for heat capacity of the alloys following a procedure outlined elsewhere. Hence, the presented DSC curves represent heat flows due to reactions only.

  17. Development and study of chemical vapor deposited tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Meier, G. H.; Bryant, W. A.

    1976-01-01

    A technique for the chemical vapor deposition of alloys was developed. The process, termed pulsing, involves the periodic injection of reactant gases into a previously-evacuated reaction chamber where they blanket the substrate almost instantaneously. Formation of alternating layers of the alloy components and subsequent homogenization allows the formation of an alloy of uniform composition with the composition being determined by the duration and relative numbers of the various cycles. The technique has been utilized to produce dense alloys of uniform thickness and composition (Ta- 10 wt % W) by depositing alternating layers of Ta and W by the hydrogen reduction of TaCl5 and WCl6. A similar attempt to deposit a Ta - 8 wt % W - 2 wt% Hf alloy was unsuccessful because of the difficulty in reducing HfCl4 at temperatures below those at which gas phase nucleation of Ta and W occurred.

  18. In vitro biocompatibility and corrosion resistance of a new implant titanium base alloy.

    PubMed

    Vasilescu, E; Drob, P; Raducanu, D; Cojocaru, V D; Cinca, I; Iordachescu, D; Ion, R; Popa, M; Vasilescu, C

    2010-06-01

    One objective of this work was to study the corrosion resistance of the new implant Ti-10Zr-5Ta-5Nb alloy in physiological fluids of different pH values, simulating the extreme functional conditions. Another objective was in vitro biocompatibility evaluation of the new alloy using human fetal osteoblast cell line hFOB 1.19. Cytocompatibility was assessed by determination of possible material cytotoxic effects, cell morphology and cell adhesion. The thermo-mechanical processing of the new implant alloy consisted in plastic deformation (almost 90%) performed by hot rolling accompanied by an initial and final heat treatment. The new Ti-10Zr-5Ta-5Nb alloy presented self-passivation, with a large passive potential range and low passive current densities, namely, a very good anticorrosive resistance in Ringer solution of acid, neutral and alkaline pH values. Cell viability was not affected by the alloy substrate presence and a very good compatibility was noticed.

  19. Corrosion of austenitic stainless steels and nickel-base alloys in supercritical water and novel control methods

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2012-01-01

    This chapter contains sections titled: (1) Introduction; (2) Thermodynamics of Alloy Oxidation; (3) Corrosion of Austenitic Stainless Steels and Ni-Base Alloys in SCW; (4) Novel Corrosion Control Methods; (5) Factors Influencing Corrosion; (6) Summary; and (7) References.

  20. Comparative Evaluation of Metal-ceramic Bond Strengths of Nickel Chromium and Cobalt Chromium Alloys on Repeated Castings: An In vitro Study

    PubMed Central

    Atluri, Kaleswara Rao; Vallabhaneni, Tapan Teja; Tadi, Durga Prasad; Vadapalli, Sriharsha Babu; Tripuraneni, Sunil Chandra; Averneni, Premalatha

    2014-01-01

    Background: Recasting the base metal alloys is done as a routine procedure in the dental laboratories whenever there is casting failure or to decrease the unit cost of a fixed partial denture. However, this procedure may affect the metal ceramic bond. Furthermore, it is unclear, as to which test closely predicts the bond strength of metal-ceramic interface. The aim was to compare the bond strength of nickel chromium (Ni-Cr) and cobalt chromium (Co-Cr) alloys with dental ceramic on repeated castings using shear bond test with a custom made apparatus. Materials and Methods: Sixty metal ceramic samples were prepared using Wiron 99 and Wirobond C, respectively. Three subgroups were prepared for each of the groups. The first subgroup was prepared by casting 100% fresh alloy. The second and third subgroups were prepared by adding 50% of fresh alloy and the remnants of the previous cast alloy. The bond load (N) between alloy and dental porcelain was evaluated using universal testing machine using a crosshead speed of 1 mm/min, which had a 2500-kgf load cell. Mean values were compared using oneway analysis of variance with post-hoc Tukey’s test and Student’s t-test. Results: The mean shear bond load of A0 (842.10N) was significantly higher than the load of A1 (645.50N) and A2 (506.28N). The mean shear bond load of B0 (645.57N) was significantly higher than the load of B1 (457.35N) and B2 (389.30N). Conclusions: Significant reduction in the bond strength was observed with the addition of the first recast alloy (A1 and B1) compared with the addition of second recast alloy (A2 and B2). Ni-Cr alloys (664.63N) showed higher bond strengths compared to that of Co-Cr alloys (497.41N). The addition of previously used base metal dental alloy for fabricating metal ceramic restorations is not recommended. PMID:25395803

  1. Evaluation of pitting corrosion resistance of high-alloyed stainless steels welds for FGD plants in Korea

    SciTech Connect

    Baek, K.K.; Sung, H.J.; Im, C.S.; Hong, I.P.; Kim, D.K.

    1998-12-31

    For successful application of high-alloyed stainless steels for Flue Gas Desulfurization (FGD) plants, pitting corrosion resistance of arc welds of N-added 6%Mo austenitic stainless steels (UNS N 08367) and super duplex stainless steels (UNS S 32550) made with various filler metals were evaluated using the Green Death solution. For Gas Tungsten Arc (GTA) and Gas Metal Arc (GMA) welds of N 08367, Critical Pitting Temperature (CPT) of base metal was 65--70 C, whereas weld made by ERNiCrMo-3 filler metal yielded CPT of 50 C. Welds made by ERNiCrMo-10 or ERNiCrMo-4 filler metals showed CPT of 60--65 C and 65--70C, respectively. For GTA and GMA welds of S 32550, CPT of welds made by ERNiCrMo-3 was 45--50 C, indicating that the filler metal can provide pitting corrosion resistance matching the S 32550 alloy. Thus, a proper pitting corrosion resistance of weldments of high-alloy stainless steels can be achieved by selecting filler metals having at least +10 higher Pitting Resistance Equivalent Number (PRE{sub N}) value than the base metal regardless of the type of arc welding process. The over-alloyed filler metals would compensate preferential segregation of Cr, MO along the dendrite boundary, which made the dendrite core more susceptible to pitting. Nitrogen addition to the GTA welds of N 08367 made with ERNiCrMo-3 failed to improve pitting corrosion resistance, which was attributed to the precipitation of nitrogen in the weld metal in the form of Nb-nitride.

  2. Perpendicular Magnetic Anisotropy in Co-Based Full Heusler Alloy Thin Films

    NASA Astrophysics Data System (ADS)

    Wu, Y.; Xu, X. G.; Miao, J.; Jiang, Y.

    2015-12-01

    Half-metallic Co-based full Heusler alloys have been qualified as promising functional materials in spintronic devices due to their high spin polarization. The lack of perpendicular magnetic anisotropy (PMA) is one of the biggest obstacles restricting their application in next generation ultrahigh density storage such as magnetic random access memory (MARM). How to induce the PMA in Co-based full Heusler alloy thin films has attracted much research interest of scientists. This paper presents an overview of recent progress in this research area. We hope that this paper would provide some guidance and ideas to develop highly spin-polarized Co-based Heusler alloy thin films with PMA.

  3. Ductile-phase toughening and fatigue crack growth in Nb{sub 3}Al base alloys

    SciTech Connect

    Gnanamoorthy, R.; Hanada, S.; Kamata, K.

    1996-03-15

    Niobium aluminide (Nb{sub 3}Al) base intermetallic compounds exhibit good high-temperature strength and creep properties and potential for applications above 1,200 C provided their inadequately low room-temperature ductility, fracture toughness and fatigue crack growth behavior are improved. Addition of tantalum to Nb{sub 3}Al base materials improves the high-temperature strength significantly and seems to be a potential alloying element. In the present study, room temperature fracture toughness and fatigue crack growth behavior of tantalum alloyed Nb{sub 3}Al base alloy prepared by ingot metallurgy are investigated.

  4. Evaluation of flow properties in the weldments of vanadium alloys using a novel indentation technique

    SciTech Connect

    Gubbi, A.N.; Rowcliffe, A.F.; Lee, E.H.; King, J.F.; Goodwin, G.M.

    1996-10-01

    Automated Ball Indentation (ABI) testing, was successfully employed to determine the flow properties of the fusion zone, heat affected zone (HAZ), and base metal of the gas tungsten arc (GTA) and electron beam (EB) welds of the V-4Cr-4Ti (large heat no. 832665) and the V-5Cr-5Ti (heat 832394) alloys. ABI test results showed a clear distinction among the properties of the fusion zone, HAZ, and base metal in both GTA and EB welds of the two alloys. GTA and EB welds of both V-4Cr-4Ti and V-5Cr-5Ti alloys show strengthening of both the fusion zone and the HAZ (compared to base metal) with the fusion zone having higher strength than the HAZ. These data correlate well with the Brinell hardness. On the other hand, GTA welds of both alloys, after a post-weld heat treatment of 950{degrees}C for 2 h, show a recovery of the properties to base metal values with V-5Cr-5Ti showing a higher degree of recovery compared to V-4Cr-4Ti. These measurements correlate with the reported recovery of the Charpy impact properties.

  5. Solidification Behavior in Newly Designed Ni-Rich Ni-Ti-Based Alloys

    NASA Astrophysics Data System (ADS)

    Samal, Sumanta; Biswas, Krishanu; Phanikumar, Gandham

    2016-10-01

    The present investigation reports phase and microstructure evolution during solidification of novel Ni-rich Ni-Ti-based alloys, Ni60Ti40, Ni50Cu10Ti40, Ni48Cu10Co2Ti40, and Ni48Cu10Co2Ti38Ta2 during suction casting. The design philosophy of the multicomponent alloys involves judicious selection of alloying elements such as Cu, Co, and Ta in the near Ni60Ti40 eutectic alloy by replacing both Ni and Ti so that phase mixture in the microstructure remains the same from the binary to quinary alloy. The basic objective is to study the effect of addition of Cu, Co, and Ta on the phase evolution and transformation in the Ni-rich Ni-Ti-based alloys. The detailed electron microscopic studies on these suction cast alloys reveal the presence of ultrafine eutectic lamellae between NiTi and Ni3Ti phases along with dendritic NiTi and Ti2Ni phases. It has also been observed that in the binary (Ni60Ti40) alloy, the ordered NiTi (B2) phase transforms to trigonal (R) phase followed by NiTi martensitic phase (M-phase), i.e., B2 → R-phase → M-phase during solid-state cooling. However, the addition of alloying elements such as Cu, Co to the binary (Ni60Ti40) alloy suppresses the martensitic transformation of the ordered NiTi (B2) dendrite. Thus, in the ternary and quaternary alloys, the ordered NiTi (B2) phase is transformed to only trigonal (R) phase, i.e., B2 → R-phase. The secondary precipitate of Ti2Ni has been observed in all of the studied alloys. Interestingly, Ni48Cu10Co2Ti38Ta2 quinary alloy shows the disordered nature of NiTi dendrites. The experimentally observed solidification path is in good agreement with Gulliver-Scheil simulated path for binary alloy, whereas simulated solidification path deviates from the experimental results in case of ternary, quaternary, and quinary alloys.

  6. Melting, Processing, and Properties of Disordered Fe-Al and Fe-Al-C Based Alloys

    NASA Astrophysics Data System (ADS)

    Satya Prasad, V. V.; Khaple, Shivkumar; Baligidad, R. G.

    2014-09-01

    This article presents a part of the research work conducted in our laboratory to develop lightweight steels based on Fe-Al alloys containing 7 wt.% and 9 wt.% aluminum for construction of advanced lightweight ground transportation systems, such as automotive vehicles and heavy-haul truck, and for civil engineering construction, such as bridges, tunnels, and buildings. The melting and casting of sound, porosity-free ingots of Fe-Al-based alloys was accomplished by a newly developed cost-effective technique. The technique consists of using a special flux cover and proprietary charging schedule during air induction melting. These alloys were also produced using a vacuum induction melting (VIM) process for comparison purposes. The effect of aluminum (7 wt.% and 9 wt.%) on melting, processing, and properties of disordered solid solution Fe-Al alloys has been studied in detail. Fe-7 wt.% Al alloy could be produced using air induction melting with a flux cover with the properties comparable to the alloy produced through the VIM route. This material could be further processed through hot and cold working to produce sheets and thin foils. The cold-rolled and annealed sheet exhibited excellent room-temperature ductility. The role of carbon in Fe-7 wt.% Al alloys has also been examined. The results indicate that Fe-Al and Fe-Al-C alloys containing about 7 wt.% Al are potential lightweight steels.

  7. Imprecise knowledge based design and development of titanium alloys for prosthetic applications.

    PubMed

    Datta, S; Mahfouf, M; Zhang, Q; Chattopadhyay, P P; Sultana, N

    2016-01-01

    Imprecise knowledge on the composition-processing-microstructure-property correlation of titanium alloys combined with experimental data are used for developing rule based models for predicting the strength and elastic modulus of titanium alloys. The developed models are used for designing alloys suitable for orthopedic and dental applications. Reduced Space Searching Algorithm is employed for the multi-objective optimization to find composition, processing and microstructure of titanium alloys suitable for orthopedic applications. The conflicting requirements attributes of the alloys for this particular purpose are high strength with low elastic modulus, along with adequate biocompatibility and low costs. The 'Pareto' solutions developed through multi-objective optimization show that the preferred compositions for the fulfilling the above objectives lead to β or near β-alloys. The concept of decision making employed on the solutions leads to some compositions, which should provide better combination of the required attributes. The experimental development of some of the alloys has been carried out as guided by the model-based design methodology presented in this research. Primary characterizations of the alloys show encouraging results in terms of the mechanical properties.

  8. MECHANICAL BEHAVIOR OF MOLYBDENUM DISILICIDE-BASED ALLOYS

    SciTech Connect

    A. MISRA; A. SHARIF; ET AL

    2000-12-01

    We have investigated the mechanical behavior of the following single-phase polycrystalline alloys with the MoSi{sub 2} body-center tetragonal structure: MoSi{sub 2} alloyed with {approximately}2.5 at.% Re, MoSi{sub 2} alloyed with 2 at.% Al, MoSi{sub 2} alloyed with 1 at.% Nb, and MoSi{sub 2} alloyed with 1 at.% Re and 2 at.% Al. Several anomalies in the mechanical behavior of alloyed materials were observed. For example, (1) addition of only {approximately}2.5 at. % Re results in an order of magnitude increase in compressive strength at 1600 C, (2) additions of Nb and Al cause solution softening at near-ambient temperatures, and (3) quaternary MoSi{sub 2}-Re-Al alloys show strengthening at elevated temperatures and reduction in flow stress with enhanced plasticity at near-ambient temperatures in compression. The mechanisms of anomalous solution hardening and softening are discussed.

  9. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Schneibel, J.H.; Heatherly, L.; Carmichael, C.A.; Howell, M.; Wright, J.L.

    1995-07-01

    Two-phase Cr-Cr{sub 2}Nb alloys (designated as CN alloys) were prepared by arc melting, followed by directional solidification, HIPping, or hot extrusion at 1450 to 1500C. The microstructure of CN alloys containing 6 to 12 at.% Nb depended strongly on alloying additions, heat treatment, and material processing. Tensile properties were sensitive to defects. Hot extrusion at 1480C was most effective in reducing as-cast defects and refining the cast Cr-Cr{sub 2}Nb eutectic structure and thus improving ductility. Beneficial alloying elements that modified the eutectic microstructure, improved oxidation resistance, or increased high-temperature strength were identified. One particular composition had a room-temperature fracture strength of 548 MPa and an ultimate tensile strength of 388 MPa, and 23% elongation at 1200C. Another CN alloy showed a fracture toughness of 7.6 MPa{radical}m at room temperature and 24.4 MPa{radical}m at 1100C. Silicide coatings applied by a pack cementation process substantially improved the oxidation resistance of the Cr-Cr{sub 2}Nb alloys at 950 and 1100C.

  10. Evaluation of luminol chemiluminescence based on simultaneous introducing of coumarin derivatives as green fluorophores and chitosan-induced Au/Ag alloy nanoparticle as catalyst for the sensitive determination of glucose.

    PubMed

    Chaichi, M J; Alijanpour, S O; Asghari, S; Shadlou, S

    2015-03-01

    We report herein the development of a novel chemiluminescence system based on simultaneous introducing of synthetic coumarin derivatives and chitosan-induced Au/Ag alloy NPs on the luminol CL system and suggest how it may be useful for determination of glucose. Chitosan-induced Au/Ag nanoalloys in the coumarin derivatives intensified-luminol CL system, in addition to catalyze CL reaction can make a change in the process of coumarin derivatives effect as fluorophore on the luminol CL system. This phenomenon is caused by interaction between active functional groups of coumarin derivatives and chitosan. The interaction strength depends on the coumarin derivatives' structure and their substituents. Considering the inevitable trend luminol radical and superoxide anion radical to absorption on the surface of the embedded Au/Ag nanoalloy in the chitosan matrix, it can be concluded that chitosan acts as a platform for all reagents involved in the CL reaction including coumarin derivatives, Au/Ag nanoalloy and luminol, and electron-transfer taking place on it; Placing all chemiluminescent reagents together on the chitosan network can lead to a powerful CL due to increasing rigidity of CL system. The most efficient coumarin derivative on the Au/Ag nanoalloy-fluorophore-luminol-H2O2 CL system, in relation to interaction capability with chitosan' functional groups, was selected and the CL condition in presence of it was optimized. Whereas the glucose oxidase-mediated oxidation of glucose yields gluconic acid and H2O2, under optimum condition the most efficient CL system was applied to detection of glucose due to enzymatically production of hydrogen peroxide. The linear response range of 1.5 × 10(-6)-5.0 × 10(-3) M and the detection limit (defined as the concentration that could be detected at the signal-to-noise ratio of 3) of 7.5 × 10(-7) M was found for the glucose standards. Also, the developed method was successfully applied to determination of glucose in

  11. Effect of exposure in steam or argon on the creep properties of Ni-based alloys: Creep properties of Ni-based alloys

    SciTech Connect

    Dryepondt, S.; Unocic, K. A.; Pint, B. A.

    2012-09-17

    Although expensive, Ni-based superalloys are of interest for the ultrasupercritical steam program because of their good creep and oxidation resistance at temperature above 700 C. However, the effect of steam oxidation on the alloy mechanical properties is unknown, and creep specimens of alloy CCA617, 740 and 230 were pre-oxidized for 2000 and 4000h in steam at 800 C before testing in air at the same temperature. Exposure in steam decreased the creep properties of alloy CCA617 compared with as fabricated material, had less of an effect on alloy 740, and did not affect alloy 230. Testing of a specimen repolished after steam exposure as well as microstructure observation indicate that the oxidation affected zone at the specimen surface is not responsible for the properties degradation. Surprisingly, a similar time anneal in an inert environment resulted in a drastic decrease of creep rupture life and an increase in the creep rate and elongation at rupture. TEM analysis revealed that the mechanical properties decrease for alloy CCA617 is related to the absence of precipitates in the grain.

  12. Internal nitridation of nickel-base alloys. Part 2: Behavior of quaternary Ni-Cr-Al-Ti alloys and computer-based description

    SciTech Connect

    Krupp, U.; Christ, H.J.

    1999-10-01

    Whereas in Part 1 of this study the process of internal nitridation was described for binary and ternary alloys within the Ni-Cr-Al-Ti system, this part focuses on quaternary Ni-Cr-Al-Ti alloys, which are similar to commercial Ni-base alloys used in high-temperature applications regarding their chemical compositions. These alloys can simultaneously form two different nitride-precipitation zones consisting of TiN and AlN. In order to quantify the nitridation process, thermogravimetric measurements in an oxygen-free nitrogen atmosphere in the temperature range 800--1100 C were carried out and supplemented by extensive microstructural studies. While single-nitride internal nitridation can easily be described by Wagner`s theory of internal oxidation, modeling of the more complex internal-precipitation reactions that involves more than one nitride requires a numerical treatment of both the diffusion and the thermochemical processes in the alloy. For this purpose, a computer simulation was developed in which the commercial thermodynamic software ChemApp is combined with a finite-difference diffusion calculation. It was shown that this calculation technique can be applied successfully to quantitatively describe the internal-nitridation process of the Ni-Cr-Al-Ti model alloys used in this study.

  13. Shape memory alloy-based active chiral composite cells

    NASA Astrophysics Data System (ADS)

    Prajapati, Maulik; Roy Mahapatra, D.

    2014-04-01

    Wing morphing is one of the emerging methodology towards improving aerodynamic efficiency of flight vehicle structures. In this paper a morphing structural element is designed and studied which has its origin in the well known chiral structures. The new aspect of design and functionality explored in this paper is that the chiral cell is actuated using thermal Shape Memory Alloy (SMA) actuator wires to provide directional motion. Such structure utilizes the potential of different actuations concepts based on actuator embedded in the chiral structure skin. This paper describes a new class of chiral cell structure with integrated SMA wire for actuation. Chiral topological constructs are obtained by considering passive and active load path decoupling and sub-optimal shape changes. Single cell of chiral honeycomb with actuators are analyzed using finite element simulation results and experiments. To this end, a multi-cell plan-form is characterized showing interesting possibilities in structural morphing applications. The applicability of the developed chiral cell to flexible wing skin, variable stiffness based design and controlling longitudinal-to-transverse stiffness ratio are discussed.

  14. Liquid oxygen LOX compatibility evaluations of aluminum lithium (Al-Li) alloys: Investigation of the Alcoa 2090 and MMC weldalite 049 alloys

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    1989-01-01

    The behavior of liquid oxygen (LOX) compatibility of aluminum lithium (Al-Li) alloys is investigated. Alloy systems of Alcoa 2090, vintages 1 to 3, and of Martin Marietta Corporation (MMC) Weldalite 049 were evaluated for their behavior related to the LOX compatibility employing liquid oxygen impact test conditions under ambient pressures and up to 1000 psi. The developments of these aluminum lithium alloys are of critical and significant interest because of their lower densities and higher specific strengths and improved mechanical properties at cryogenic temperatures. Of the different LOX impact tests carried out at the Marshall Space Flight Center (MSFC), it is seen that in certain test conditions at higher pressures, not all Al-Li alloys are LOX compatible. In case of any reactivity, it appears that lithium makes the material more sensitive at grain boundaries due to microstructural inhomogeneities and associated precipitate free zones (PFZ). The objectives were to identify and rationalize the microstructural mechanisms that could be relaxed to LOX compatibility behavior of the alloy system in consideration. The LOX compatibility behavior of Al-Li 2090 and Weldalite 049 is analyzed in detail using microstructural characterization techniques with light optical metallography, scanning electron microscopy (SEM), electron microprobe analysis, and surface studies using secondary ion mass spectrometry (SIMS), electron spectroscopy in chemical analysis (ESCA) and Auger electron spectroscopy (AES). Differences in the behavior of these aluminum lithium alloys are assessed and related to their chemistry, heat treatment conditions, and microstructural effects.

  15. Ignition characteristics of the nickel-based alloy UNS N07718 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billiard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1989-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel based alloy UNS N07718. Ignition of the alloy was achieved by heating the top. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition, endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature. It appeared that the source of some endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  16. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  17. Advanced oxidation-resistant iron-based alloys for LWR fuel cladding

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Zinkle, S. J.; Snead, L. L.

    2014-05-01

    Application of advanced oxidation-resistant iron alloys as light water reactor fuel cladding is proposed. The motivations are based on specific limitations associated with zirconium alloys, currently used as fuel cladding, under design-basis and beyond-design-basis accident scenarios. Using a simplified methodology, gains in safety margins under severe accidents upon transition to advanced oxidation-resistant iron alloys as fuel cladding are showcased. Oxidation behavior, mechanical properties, and irradiation effects of advanced iron alloys are briefly reviewed and compared to zirconium alloys as well as historic austenitic stainless steel cladding materials. Neutronic characteristics of iron-alloy-clad fuel bundles are determined and fed into a simple economic model to estimate the impact on nuclear electricity production cost. Prior experience with steel cladding is combined with the current understanding of the mechanical properties and irradiation behavior of advanced iron alloys to identify a combination of cladding thickness reduction and fuel enrichment increase (∼0.5%) as an efficient route to offset any penalties in cycle length, due to higher neutron absorption in the iron alloy cladding, with modest impact on the economics.

  18. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    SciTech Connect

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive for Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.

  19. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    DOE PAGES

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive formore » Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.« less

  20. (Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys)

    SciTech Connect

    Not Available

    1992-01-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degrees}C and 2100{degrees}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  1. Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Sordelet, D.J.; Ellis, T.W.; Laabs, F.C.

    1992-04-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center_dot}8w/pY{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degree}C and 2100{degree}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  2. [Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Not Available

    1992-04-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degrees}C and 2100{degrees}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  3. Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Sordelet, D.J.; Ellis, T.W.; Laabs, F.C.

    1992-01-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center dot}8w/pY{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degree}C and 2100{degree}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  4. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    NASA Astrophysics Data System (ADS)

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-12-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  5. Formation of Aluminide Coatings on Fe-Based Alloys by Chemical Vapor Deposition

    SciTech Connect

    Zhang, Ying; Pint, Bruce A; Cooley, Kevin M; Haynes, James A

    2008-01-01

    Aluminide and Al-containing coatings were synthesized on commercial ferritic (P91) and austenitic (304L) alloys via a laboratory chemical vapor deposition (CVD) procedure for rigorous control over coating composition, purity and microstructure. The effect of the CVD aluminizing parameters such as temperature, Al activity, and post-aluminizing anneal on coating growth was investigated. Two procedures involving different Al activities were employed with and without including Cr-Al pellets in the CVD reactor to produce coatings with suitable thickness and composition for coating performance evaluation. The phase constitution of the as-synthesized coatings was assessed with the aid of a combination of X-ray diffraction, electron probe microanalysis, and existing phase diagrams. The mechanisms of formation of these CVD coatings on the Fe-based alloys are discussed, and compared with nickel aluminide coatings on Ni-base superalloys. In addition, Cr-Al pellets were replaced with Fe-Al metals in some aluminizing process runs and similar coatings were achieved.

  6. Evaluation of lead anode reactions in acid sulfate electrolytes. 1: Lead alloys with cobalt additives

    SciTech Connect

    Yu, P.; O`Keefe, T.J.

    1999-04-01

    Lead alloys, such as lead-calcium-tin and lead-silver, are the primary insoluble anodes used in the electrowinning of metals. While some difficulties are encountered in their use, there is no obvious replacement that is economically and technically competitive. Two of the specific problems with lead include decreased cathode purity due to incorporation from corrosion products and the relatively high overpotential which increases cell voltage. To gain an improved understanding of the fundamental behavior of lead anodes, the polarization behavior of six different alloys in sulfuric acid was evaluated. Some tests were also made with Co(II) in the acid sulfate electrolyte. Notable differences were found in the multiple activation-passivation cycles, stability, and relative activity for oxygen evolution for the alloys, and the relative trends in behavior were established. Electrochemical impedance spectroscopy studies were also conducted at selected potentials. Overall, the data show that the electrochemical response, particularly the degree of polarization for the oxygen evolution reaction, of the lead alloy anodes are dependent on the surface phases and structures present. The ability to depolarize the anode reaction using Co(II) was particularly sensitive to the lead composition.

  7. Cytocompatibility evaluation of NiMnSn meta-magnetic shape memory alloys for biomedical applications.

    PubMed

    Guiza-Arguello, Viviana R; Monroe, James A; Karaman, Ibrahim; Hahn, Mariah S

    2016-07-01

    Recently, magnetic shape memory alloys (MSMAs) have emerged as an interesting extension to conventional shape memory alloys (SMAs) due to their capacity to undergo reversible deformation in response to an externally applied magnetic field. Meta-magnetic SMAs (M-MSMAs) are a class of MSMAs that are able to transform magnetic energy to mechanical work by harnessing a magnetic-field induced phase transformation, and thus have the capacity to impose up to 10 times greater stress than conventional MSMAs. As such, M-MSMAs may hold substantial promise in biomedical applications requiring extracorporeal device activation. In the present study, the cytotoxicity and ion release from an Ni50 Mn36 Sn14 atomic percent composition M-MSMA were evaluated using NIH/3T3 fibroblasts. Initial studies showed that the viability of cells exposed to NiMnSn ion leachants was 60 to 67% of tissue culture polystyrene (TCP) controls over 10 to 14 days of culture. This represents a significant improvement in cytocompatibility relative to NiMnGa alloys, one of the most extensively studied MSMA systems, which have been reported to induce 80% cell death in only 48 h. Furthermore, NiMnSn M-MSMA associated cell viability was increased to 80% of TCP controls following layer-by-layer alloy coating with poly(allylamine hydrochloride)/poly(acrylic acid) [PAH/PAA]. Ion release measures revealed that the PAH/PAA coatings decreased total Sn and Mn ion release by 50% and 25%, respectively, and optical microscopy evaluation indicated that the coatings reduced NiMnSn surface oxidation. To our knowledge, this study presents the first cytotoxicity evaluation of NiMnSn M-MSMAs and lays the groundwork for their further biological evaluation. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 853-863, 2016. PMID:25953682

  8. Thermodynamic Prediction of Compositional Phases Confirmed by Transmission Electron Microscopy on Tantalum-Based Alloy Weldments

    SciTech Connect

    Moddeman, William E.; Birkbeck, Janine C.; Barklay, Chadwick D.; Kramer, Daniel P.; Miller, Roger G.; Allard, Lawrence F.

    2007-01-30

    Tantalum alloys have been used by the U.S. Department of Energy as structural alloys for radioisotope based thermal to electrical power systems since the 1960s. Tantalum alloys are attractive for high temperature structural applications due to their high melting point, excellent formability, good thermal conductivity, good ductility (even at low temperatures), corrosion resistance, and weldability. Tantalum alloys have demonstrated sufficient high-temperature toughness to survive prolonged exposure to the radioisotope power-system working environment. Typically, the fabrication of power systems requires the welding of various components including the structural members made of tantalum alloys. Issues such as thermodynamics, lattice structure, weld pool dynamics, material purity and contamination, and welding atmosphere purity all potentially confound the understanding of the differences between the weldment properties of the different tantalum-based alloys. The objective of this paper is to outline the thermodynamically favorable material phases in tantalum alloys, with and without small amounts of hafnium, during and following solidification, based on the results derived from the FactSage(c) Integrated Thermodynamic Databank. In addition, Transition Electron Microscopy (TEM) data will show for the first time, the changes occurring in the HfC before and after welding, and the data will elucidate the role HfC plays in pinning grain boundaries.

  9. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-09-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  10. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-01-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  11. Numerical Evaluation Of Shape Memory Alloy Recentering Braces In Reinforced Concrete Buildings Subjected To Seismic Loading

    NASA Astrophysics Data System (ADS)

    Charles, Winsbert Curt

    Seismic protective techniques utilizing specialized energy dissipation devices within the lateral resisting frames have been successfully used to limit inelastic deformation in reinforced concrete buildings by increasing damping and/or altering the stiffness of these structures. However, there is a need to investigate and develop systems with self-centering capabilities; systems that are able to assist in returning a structure to its original position after an earthquake. In this project, the efficacy of a shape memory alloy (SMA) based device, as a structural recentering device is evaluated through numerical analysis using the OpenSees framework. OpenSees is a software framework for simulating the seismic response of structural and geotechnical systems. OpenSees has been developed as the computational platform for research in performance-based earthquake engineering at the Pacific Earthquake Engineering Research Center (PEER). A non-ductile reinforced concrete building, which is modelled using OpenSees and verified with available experimental data is used for the analysis in this study. The model is fitted with Tension/Compression (TC) SMA devices. The performance of the SMA recentering device is evaluated for a set of near-field and far-field ground motions. Critical performance measures of the analysis include residual displacements, interstory drift and acceleration (horizontal and vertical) for different types of ground motions. The results show that the TC device's performance is unaffected by the type of ground motion. The analysis also shows that the inclusion of the device in the lateral force resisting system of the building resulted in a 50% decrease in peak horizontal displacement, and inter-story drift elimination of residual deformations, acceleration was increased up to 110%.

  12. Shape Memory Alloy (SMA)-Based Launch Lock

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-01-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing shaft's free motion which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  13. The HIP-nitriding of steels and titanium based alloys

    SciTech Connect

    Jacobs, M.H.; Ashworth, M.A.; Marshall, A.J.

    1996-12-31

    The paper discusses the HIP processing of nitriding steels (S106 and EN41B), austenitic stainless steel and titanium based alloys (cp Ti, Ti-6Al-4V and Ti-48Al-2Mn-2Nb), using ammonia and nitrogen gases as the pressurizing media to produce a nitrided surface. The paper compares the HIP-nitrided material with conventionally nitrided samples in terms of microstructure, case depths (in particular the ability to nitride uniformly down blind holes) and mechanical properties. The effect of HIP process parameters (time, temperature and pressure) on the resultant nitrided surface will also be discussed. Results obtained using NH{sub 3} will be compared with those obtained on samples HIPed in a pure N{sub 2} atmosphere with particular reference to the nitriding steels and the formation of a white layer. The use of NH{sub 3}/N{sub 2} gas mixtures on the nitriding of steels is investigated to determine the effect of NH{sub 3} concentration on process kinetics.

  14. Coarsening in high volume fraction nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mackay, R. A.; Nathal, M. V.

    1990-01-01

    The coarsening behavior of the gamma-prime precipitate has been examined in high volume fraction nickel-base alloys aged at elevated temperatures for times of up to 5000 h. Although the cube rate law was observed during coarsening, none of the presently available coarsening theories showed complete agreement with the experimental particle size distributions (PSDs). These discrepancies were thought to be due to elastic coherency strains which were not considered by the available models. Increasing the Mo content significantly influenced the PSDs and decreased the coarsening rate of the gamma-prime cubes, as a result of increasing the magnitude of the lattice mismatch. After extended aging times, the gamma-prime cubes underwent massive coalescence into plates at a rate which was much faster than the cuboidal coarsening rate. Once the gamma-prime plates were formed, further coarsening was not observed, and this stabilization of the microstructure was attributed to the development of dislocation networks at the gamma-gamma-prime interfaces.

  15. Nanocrystalline films of soft magnetic iron-based alloys

    NASA Astrophysics Data System (ADS)

    Sheftel', E. N.; Bannykh, O. A.

    2006-10-01

    The physicochemical and structural aspects of designing soft magnetic alloys Fe- MX (where M is a Group III V metal of the periodic table and X = C, N, O) in the form of nanocrystalline films precipitation-hardened by refractory interstitial phases are discussed and developed. The results of studying the structure and magnetic properties of Fe78Zr10N12 films are reported. The films in the amorphous state are produced by reactive magnetron sputtering. Upon annealing at 300 600°C, the amorphous films crystallize to form mainly a bcc α-Fe-based phase and the fcc ZrN phase. The grain size of the bcc phase is shown to increase from ˜3 nm to ˜30 nm as the annealing temperature increases; the grain size of the fcc phase does not exceed 2 3 nm. Films annealed at 400°C exhibit a record level of magnetic properties: H c = 5 6 A/m and B s = 1.7 1.8 T. The experimental results obtained confirm the validity of our scientific approach.

  16. Shape-Memory-Alloy-Based Deicing System Developed

    NASA Technical Reports Server (NTRS)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  17. Shape Memory Alloy (SMA)-based launch lock

    NASA Astrophysics Data System (ADS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-04-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing free motion of the shaft, which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  18. New generation super alloy candidates for medical applications: corrosion behavior, cation release and biological evaluation.

    PubMed

    Reclaru, L; Ziegenhagen, R; Unger, R E; Eschler, P Y; Constantin, F

    2014-12-01

    Three super alloy candidates (X1 CrNiMoMnW 24-22-6-3-2 N, NiCr21 MoNbFe 8-3-5 AlTi, CoNiCr 35-20 Mo 10 BTi) for a prolonged contact with skin are evaluated in comparison with two reference austenitic stainless steels 316L and 904L. Several electrochemical parameters were measured and determined (E(oc), E(corr), i(corr), b(a), b(c), E(b), R(p), E(crev) and coulometric analysis) in order to compare the corrosion behavior. The cation release evaluation and in vitro biological characterization also were performed. In terms of corrosion, the results reveal that the 904L steels presented the best behavior followed by the super austenitic steel X1 CrNiMoMnW 24-22-6-3-2 N. For the other two super alloys (NiCr and CoNiCr types alloys) tested in different conditions (annealed, work hardened and work hardened+age hardened) it was found that their behavior to corrosion was weak and close to the other reference stainless steel, 316L. Regarding the extraction a mixture of cations in relatively high concentrations was noted and therefore a cocktail effect was not excluded. The results obtained in the biological assays WST-1 and TNF-alpha were in correlation with the corrosion and extraction evaluation.

  19. Corrosion behavior of experimental and commercial nickel-base alloys in HCl and HCl containing Fe3+

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    The effects of ferric ions on the corrosion resistance and electrochemical behavior of a series of Ni-based alloys in 20% HCl at 30ºC were investigated. The alloys studied were those prepared by the Albany Research Center (ARC), alloys J5, J12, J13, and those sold commercially, alloys 22, 242, 276, and 2000. Tests included mass loss, potentiodynamic polarization, and linear polarization.

  20. Evaluation of roughness and micromorphology of epoxy paint on cobalt-chromium alloy before and after thermal cycling.

    PubMed

    Nascimento, Alessandra Cardoso da Silva; Muzilli, Carlos Alberto; Miranda, Milton Edson; Flório, Flávia Martão; Basting, Roberta Tarkany

    2013-01-01

    It has been suggested that the epoxy paint used to coat metal substrates in industrial electrostatic painting applications could also be used to mask metal clasps in removable dental prostheses (RDP). The purpose of this study was to evaluate both the influence of thermal cycling and the in vitro roughness of a surface after application of epoxy paint, as well as to assess the micromorphology of a cobalt-chromium (CoCr) based metal structure. Sixty test specimens were fabricated from a CoCr alloy. The specimens were separated into three groups (n = 20) according to surface treatment: Group 1 (Pol) - polished with abrasive stone and rubbers; Group 2 (Pol+Epo) - polished and coated with epoxy paint; Group 3 (Epo) - air-abraded with aluminum oxide particles and coated with epoxy paint. The surface roughness was evaluated before and after 1000 thermal cycles (5°C and 50°C). The surface micromorphology was verified by scanning electron microscopy (SEM). The two-way repeated measures ANOVA showed significant differences among surface treatments (p < 0.0001), but no difference was found before and after thermal cycling (p = 0.6638). The CoCr-based metal alloy surfaces treated with epoxy paint (Groups 2 and 3) were rougher than the surfaces that were only polished (Group 1). Thermal cycling did not influence surface roughness, or lead to chipping or detachment of the epoxy paint.

  1. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    DOE PAGES

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void,more » cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.« less

  2. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    SciTech Connect

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void, cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.

  3. Hot Workability of CuZr-Based Shape Memory Alloys for Potential High-Temperature Applications

    NASA Astrophysics Data System (ADS)

    Biffi, Carlo Alberto; Tuissi, Ausonio

    2014-07-01

    The research on high-temperature shape memory alloys has been growing because of the interest of several potential industrial fields, such as automotive, aerospace, mechanical, and control systems. One suitable candidate is given by the CuZr system, because of its relative low price in comparison with others, like the NiTi-based one. In this context, the goal of this work is the study of hot workability of some CuZr-based shape memory alloys. In particular, this study addresses on the effect of hot rolling process on the metallurgical and calorimetric properties of the CuZr system. The addition of some alloying elements (Cr, Co, Ni, and Ti) is taken into account and their effect is also put in comparison with each other. The alloys were produced by means of an arc melting furnace in inert atmosphere under the shape of cigars. Due to the high reactivity of these alloys at high temperature, the cigars were sealed in a stainless steel can before the processing and two different procedures of hot rolling were tested. The characterization of the rolled alloys is performed using discrete scanning calorimetry in terms of evolution of the martensitic transformation and scanning electron microscopy for the microstructural investigations. Additionally, preliminary tests of laser interaction has been also proposed on the alloy more interesting for potential applications, characterized by high transformation temperatures and its good thermal stability.

  4. Development of tough, strong, iron-base alloy for cryogenic applications

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1983-01-01

    The development of an iron-base alloy that combines the normally divergent properties of high toughness and high strength at cryogenic temperatures is discussed. Specifically, alloy properties were sought which at -196 C would exhibit a fracture toughness of 220 MPa-m(1/2) with a corresponding yield strength of 1.4 GPa (200 ksi). Early work showed that high toughness could be achieved in Fe-12Ni alloys containing reactive metal additions such as Al, Nb, Ti, and V. Further research emphasized strengthening of these tough alloys by thermomechanical processing and the addition of Cu. Results showed that high strength and high toughness could be achieved in a single alloy at temperatures as low as -196 C. An alloy with composition Fe-12Ni-9.5Al-2Cu exhibited a yield strength of 1.65 GPa with a corresponding fracture toughness of 220 MPa-m(1/2) at -196 C. Strengthening due to Cu additions to the Fe-12Ni base alloys results primarily from precipitation of Cu-rich epsilon particles approximately 20 nm in diameter. Strengthening mechanisms are discussed in terms of an elastic modulus hardening model and are supported by transimission electron microscopy examinations of selected test specimens.

  5. Thermal stability evaluation of microstructures and mechanical properties of tungsten vanadium alloys

    NASA Astrophysics Data System (ADS)

    Arshad, Kameel; Zhao, Ming-Yue; Yuan, Yue; Zhang, Ying; Zhou, Zhang-Jian; Lu, Guang-Hong

    2014-10-01

    The thermal stability is important for tungsten based alloys as plasma facing materials to survive against high heat flux in fusion reactors. In this work, the thermal stability of W-5%V alloy fabricated following a powder metallurgy route by spark plasma sintering technique has been studied. To investigate the impact of temperature on the mechanical properties and microstructures, the alloy was subjected to heat treatment for 2 h over the temperature range 900-1500°C in a pure argon furnace. The micro-hardness values of the heat treated alloys were highly stable as compared to pure tungsten. A slight decrease flexural strength was observed with increasing annealing temperature. The maximum change flexural strength at the highest treated temperature was noted about 14% lower. The morphology analyses of the crack surfaces by scanning electron microscopy did not identify a drastic change in tungsten grain size, after heat treatment. The results indicate that the addition of vanadium in tungsten improves the overall thermal stability of microstructures and mechanical properties.

  6. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. This study focused on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results of these tests, the most corrosion resistant alloys were found to be (in order) Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of those tested for this application.

  7. Hot corrosion behavior of platinum-modified nickel- and cobalt-based alloys and coatings

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, Vinay Prakash

    Cr+Si were assessed. The effects pre-oxidation treatments were also studied to further improve the hot corrosion resistance. In addition, high-temperature oxidation behavior of various modified of gamma' + gamma alloys was studied in air at 1150°C under both isothermal and cyclic oxidation conditions. Certain modified versions of gamma' + gamma coating composition(s) exhibited excellent resistance to both hot corrosion and oxidation. Finally, the HTHC and LTHC resistance of novel Pt+Hf-modified gamma' + gamma-based diffusion coatings using a pack cementation process developed at ISU were studied and compared with state-of-the-art commercial coatings. It was found that the Pt+Hf-modified gamma' + gamma coating exhibited superior resistance to both types of hot corrosion with the preoxidation treatment; while, only Pt-modified beta exhibited excellent LTHC resistance with no pre-oxidation treatment. This study also involved evaluating the hot corrosion resistance of various commercially available Pt-modified beta-NiAl diffusion aluminides and CoCrAlY-based overlay coatings for marine gas turbine engine components under both HTHC and LTHC conditions. The Al-Pt-rich beta aluminide exhibited improved resistance to both types of hot corrosion compared to the various Ni-rich beta aluminide and CoCrAlY coatings.

  8. Corrosion Performance Based on the Microstructural Array of Al-Based Monotectic Alloys in a NaCl Solution

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Freitas, Emmanuelle S.; Garcia, Amauri

    2014-01-01

    The aim of this study is to compare the electrochemical behavior of three monotectic Al-based alloys (Al-Pb, Al-Bi, and Al-In) in a 0.5 M NaCl solution at room temperature. Two distinct microstructure arrays were experimentally obtained for each Al monotectic alloy by using a water-cooled unidirectional solidification system. Results of electrochemical impedance spectroscopy (EIS) plots, potentiodynamic polarization curves, and impedance parameters obtained by an equivalent circuit analysis are discussed. It was found that the Al-Pb alloy has lower corrosion current density, higher polarization resistance, lower relative weight, and cost than the corresponding values of Al-Bi and Al-In alloys. It is also shown that the electrochemical behavior of the three alloys examined are intimately correlated with the scale of the corresponding microstructure, with smaller droplets and spacings (i.e., cell and interphase spacings) being associated with a decrease in the corrosion resistance.

  9. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  10. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

    PubMed

    Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

    2010-06-01

    Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

  11. Durability evaluation of biopolymer coating on titanium alloy substrate.

    PubMed

    Ryan Stanfield, J; Bamberg, Stacy

    2014-07-01

    For this study, a commercially available phosphorylcholine (PC) polymer was applied to Ti6Al4V ELI. A multivariate approach to design a statistically significant array of experiments was employed to evaluate and estimate optimization of PC-immobilization process factors. The seven process factors analyzed were (1) power level for RFGD plasma treatment, (2) duration of plasma treatment, (3) concentration of PC solution used to coat samples, (4) rate at which samples were dipped in/out of the solution, (5) temperature for curing, (6) relative humidity level during curing, and (7) duration of curing. Imaging and analysis of the coating were done via fluorescence microscopy (FM), confirming the uniform coverage of PC polymer on titanium substrate. The process factors were evaluated by three measured responses: initial thickness, coating durability and degree of cross-linked coating, which were assessed by FM, a spray test and extraction in IPA, respectively. Variations in PC solution concentration showed no impact on fouling resistance of the resultant coating. It was hypothesized that the PC-application process factors could be optimized to yield favorable outcomes in durability and degree of cross-linked coating responses. The resulting statistical model indicates that PC solution concentration, dip rate, and cure temperature are the three greatest singular effects on both durability and degree of cross-linking. In addition, plasma treatment of the substrate with O2 was effective in enhancing the degree of cross-linking of the polymer surface.

  12. Biocompatibility of new Ti-Nb-Ta base alloys.

    PubMed

    Hussein, Abdelrahman H; Gepreel, Mohamed A-H; Gouda, Mohamed K; Hefnawy, Ahmad M; Kandil, Sherif H

    2016-04-01

    β-type titanium alloys are promising materials in the field of medical implants. The effect of β-phase stability on the mechanical properties, corrosion resistance and cytotoxicity of a newly designed β-type (Ti77Nb17Ta6) biocompatible alloys are studied. The β-phase stability was controlled by the addition of small quantities of Fe and O. X-ray diffraction and microstructural analysis showed that the addition of O and Fe stabilized the β-phase in the treated solution condition. The strength and hardness have increased with the increase in β-phase stability while ductility and Young's modulus have decreased. The potentio-dynamic polarization tests showed that the corrosion resistance of the new alloys is better than Ti-6Al-4V alloy by at least ten times. Neutral red uptake assay cytotoxicity test showed cell viability of at least 95%. The new alloys are promising candidates for biomedical applications due to their high mechanical properties, corrosion resistance, and reduced cytotoxicity.

  13. Theory-Based Stakeholder Evaluation

    ERIC Educational Resources Information Center

    Hansen, Morten Balle; Vedung, Evert

    2010-01-01

    This article introduces a new approach to program theory evaluation called theory-based stakeholder evaluation or the TSE model for short. Most theory-based approaches are program theory driven and some are stakeholder oriented as well. Practically, all of the latter fuse the program perceptions of the various stakeholder groups into one unitary…

  14. Machinability Evaluation of Ti-5Nb- xFe Alloys for Dental Applications

    NASA Astrophysics Data System (ADS)

    Hsu, Hsueh-Chuan; Wu, Shih-Ching; Hsu, Shih-Kuang; Hsu, Kuan-Huang; Ho, Wen-Fu

    2015-03-01

    In this study, we evaluated the machinability of a series of Ti-5Nb- xFe alloys with an Fe content ranging from 1 to 5 mass% and compared the results to those of commercially pure titanium (c.p. Ti) and Ti-6Al-4V. The alloys were slotted using a milling machine and end mills under four cutting conditions. Machinability was evaluated using cutting force which was measured using a dynamometer. The experimental results indicate that the addition of Fe significantly affected the machinability of the Ti alloys in terms of cutting force under the present cutting conditions. Under certain conditions, the cutting force of Ti-5Nb-4Fe was lower than that of c.p. Ti and Ti-6Al-4V, a result which can be explained by a higher degree of hardness and greater amounts of ω phase. Ti-5Nb-4Fe also had a better surface finish: cutting marks were less apparent and metal chips did not adhere to the cut surfaces under cutting condition C (cutting speed: 1.83 m/s, feed rate: 0.0005 m/s, and depth of cut: 0.0002 m). Ti-5Nb-4Fe had the lowest average surface roughness ( R a) after machining (approximately 0.27 μm under cutting condition C).

  15. Antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes.

    PubMed

    Ruiz-Gómez, Sandra; Ranchal, Rocío; Abuín, Manuel; Aragón, Ana María; Velasco, Víctor; Marín, Pilar; Mascaraque, Arantzazu; Pérez, Lucas

    2016-03-21

    The capability of synthesizing Fe-based antiferromagnetic metal alloys would fuel the use of electrodeposition in the design of new magnetic devices such as high-aspect-ratio spin valves or new nanostructured hard magnetic composites. Here we report the synthesis of high quality antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes. We have found that in order to grow homogeneous FeMn films it is necessary to incorporate a large concentration of NH4Cl as an additive in the electrolyte. The study of the structure and magnetic properties shows that films with composition close to Fe50Mn50 are homogeneous antiferromagnetic alloys. We have established a parameter window for the synthesis of FeMn alloys that show antiferromagnetism at room temperature.

  16. Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Yang, Bing [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN

    2010-11-09

    A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

  17. Tailoring Fe-Base Alloys for Intermediate Temperature SOFC Interconnect Application

    SciTech Connect

    J.H. Zhu; M.P. Brady; H.U. Anderson

    2007-12-31

    This report summarized the research efforts and major conclusions for our SECA Phase I and II project focused on Cr-free or low Cr Fe-Ni based alloy development for intermediate temperature solid oxide fuel cell (SOFC) interconnect application. Electrical conductivity measurement on bulk (Fe,Ni){sub 3}O{sub 4} coupons indicated that this spinel phase possessed a higher electrical conductivity than Cr{sub 1.5}Mn{sub 1.5}O{sub 4} spinel and Cr{sub 2}O{sub 3}, which was consistent with the low area specific resistance (ASR) of the oxide scale formed on these Fe-Ni based alloys. For Cr-free Fe-Ni binary alloys, although the increase in Ni content in the alloys improved the oxidation resistance, and the Fe-Ni binary alloys exhibited adequate CTE and oxide scale ASR, their oxidation resistance needs to be further improved. Systematic alloy design efforts have led to the identification of one low-Cr (6wt.%) Fe-Ni-Co based alloy which formed a protective, electrically-conductive Cr{sub 2}O{sub 3} inner layer underneath a Cr-free, highly conductive spinel outer layer. This low-Cr, Fe-Ni-Co alloy has demonstrated a good CTE match with other cell components; high oxidation resistance comparable to that of Crofer; low oxide scale ASR with the formation of electrically-insulating phases in the oxide scale; no scale spallation during thermal cycling; adequate compatibility with cathode materials; and comparable mechanical properties with Crofer. The existence of the Cr-free (Fe,Co,Ni){sub 3}O{sub 4} outer layer effectively reduced the Cr evaporation and in transpiration testing resulted in a 6-fold decrease in Cr evaporation as compared to a state-of-the-art ferritic interconnect alloy. In-cell testing using an anode supported cell with a configuration of Alloy/Pt/LSM/YSZ/Ni+YSZ indicates that the formation of the Cr-free spinel layer via thermal oxidation was effective in blocking the Cr migration and thus improving the cell performance stability. Electroplating of the Fe

  18. Burner Rig Hot Corrosion of Five Ni-Base Alloys Including Mar-M247

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Helmink, R.; Harris, K.; Erickson, G.

    2000-01-01

    The hot corrosion resistance of four new Ni-base superalloys was compared to that of Mar-M247 by testing in a Mach 0.3 burner rig at 900 C for 300 1-hr cycles. While the Al content was held the same as in the Mar-M247, the Cr and Co levels in the four new alloys were decreased while other strengthening elements (Re, Ta) were increased. Surprisingly, despite their lower Cr and Co contents, the hot corrosion behavior of all four new alloys was superior to that of the Mar-M247 alloy. The Mar-M247 alloy began to lose weight almost immediately whereas the other four alloys appeared to undergo an incubation period of 50-150 1-hr cycles. Examination of the cross-sectional microstructures showed regions of rampant corrosion attack (propagation stage) in all five alloys after 300 1-hr cycles . This rampant corrosion morphology was similar for each of the alloys with Ni and Cr sulfides located in an inner subscale region. The morphology of the attack suggests a classic "Type I", or high temperature, hot corrosion attack.

  19. Interfacial shear bond strength between different base metal alloys and five low fusing feldspathic ceramic systems.

    PubMed

    Sipahi, Cumhur; Ozcan, Mutlu

    2012-01-01

    This study compared the bond strength between metal alloys and 5 ceramic systems. Ceramic systems (Vita VMK68, Ivoclar IPSd. SIGN, Ceramco II, Matchmaker and Finesse) were fired onto either Ni-Cr or Co-Cr base metal alloy. Metal-ceramic interfaces were subjected to shear loading until failure. The ceramic type significantly affected the bond strength results (p<0.05). For Ni-Cr alloy, the results ranged between 15.4-25.3 MPa and for Co-Cr alloy between 13.3-19.0 MPa. The highest mean bond strength value was obtained with the combination of Ni-Cr alloy-Ceramco II (25.3 MPa), the lowest bond strength was received from the combination of Co-Cr alloy-Ivoclar IPS d.SIGN ceramic (13.3 MPa). Adhesive failures between metal and ceramic were significantly more frequent with Ni-Cr alloy (31 out of 50) than with Co-Cr (20 out of 50) (p<0.05). Ceramco II presented the highest bond strength with both Ni-Cr and Co-Cr being significantly different from one another.

  20. Chromium boron surfaced nickel-iron base alloys

    NASA Technical Reports Server (NTRS)

    Rashid, James M. (Inventor); Friedrich, Leonard A. (Inventor); Freling, Melvin (Inventor)

    1984-01-01

    Chromium boron diffusion coatings on nickel iron alloys uniquely provide them with improvement in high cycle fatigue strength (up to 30%) and erosion resistance (up to 15 times), compared to uncoated alloy. The diffused chromium layer extends in two essential concentration zones to a total depth of about 40.times.10.sup.-6 m, while the succeeding boron layer is limited to 50-90% of the depth of the richest Cr layer nearest the surface. Both coatings are applied using conventional pack diffusion processes.

  1. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  2. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  3. Micromagnetic analysis of Heusler alloy-based perpendicular double barrier synthetic antiferromagnetic free layer MTJs

    NASA Astrophysics Data System (ADS)

    Ghosh, Bahniman; Dwivedi, Kshitij

    2015-07-01

    We investigate spin transfer torque switching in a perpendicular double barrier synthetic antiferromagnetic free layer MTJ stack using micromagnetic simulations. For the material used in free layers, we use two different Cobalt-based Heusler alloys and compare their performance on the basis of switching speed, thermal stability and Tunnel magnetoresistance. We show that for Heusler alloys switching from one state to other is significantly faster but they suffer from the drawback of low thermal stability.

  4. [Biologic age as a criterion for work evaluation (exemplified by titanium alloys production)].

    PubMed

    Afanas'eva, R F; Prokopenko, L V

    2009-01-01

    The article deals with results of studies concerning biologic age of workers (males) under occupational hazards of titanium alloys (jeopardy classes 3.3, 3.4.4) in Verkhne-Saldinsky metallurgic production association. Based on mathematic statistic analysis, the authors worked out an equation of multiple regression for ageing pace to forecast the ageing with consideration of age, length of service, occupation. The authors determined occupational groups characterized by premature ageing and increased risk of health disorders.

  5. COMPARATIVE ANALYSIS OF SELECTED EDDY CURRENT TRANSDUCERS FOR TITANIUM ALLOY EVALUATION

    SciTech Connect

    Chady, T.; Sikora, R.; Baniukiewicz, P.; Lopato, P.; Kowalczyk, J.; Psuj, G.; Caryk, M.

    2010-02-22

    Titanium alloy based details due to their mechanical properties continue to be in extensive use in various structures (mainly aerospace, automotive and petro-chemical industrial applications). In this paper comparative study of various types of eddy current NDT transducers for testing titanium elements was done. Probes of absolute, differential and array configurations were constructed and analyzed. Two and three dimensional numerical analysis (FEM) were done in order to find the best type and configuration of the proposed transducers.

  6. Comparative Analysis of Selected Eddy Current Transducers for Titanium Alloy Evaluation

    NASA Astrophysics Data System (ADS)

    Chady, T.; Sikora, R.; Baniukiewicz, P.; Lopato, P.; Kowalczyk, J.; Psuj, G.; Caryk, M.

    2010-02-01

    Titanium alloy based details due to their mechanical properties continue to be in extensive use in various structures (mainly aerospace, automotive and petro-chemical industrial applications). In this paper comparative study of various types of eddy current NDT transducers for testing titanium elements was done. Probes of absolute, differential and array configurations were constructed and analyzed. Two and three dimensional numerical analysis (FEM) were done in order to find the best type and configuration of the proposed transducers.

  7. Evaluation of Osseointegration around Tibial Implants in Rats by Ibandronate-Treated Nanotubular Ti-32Nb-5Zr Alloy

    PubMed Central

    Nepal, Manoj; Li, Liang; Bae, Tae Sung; Kim, Byung Il; Soh, Yunjo

    2014-01-01

    Materials with differing surfaces have been developed for clinical implant therapy in dentistry and orthopedics. This study was designed to evaluate bone response to titanium alloy containing Ti-32Nb-5Zr with nanostructure, anodic oxidation, heat treatment, and ibandronate coating. Rats were randomly assigned to two groups for implantation of titanium alloy (untreated) as the control group and titanium alloy group coated with ibandronate as the experimental group. Then, the implants were inserted in both tibiae of the rats for four weeks. After implantation, bone implant interface, trabecular microstructure, mechanical fixation was evaluated by histology, micro-computed tomography (μCT) and the push-out test, respectively. We found that the anodized, heat-treated and ibandronate-coated titanium alloy triggered pronounced bone implant integration and early bone formation. Ibandronate-coated implants showed elevated values for removal torque and a higher level of BV/TV, trabecular thickness and separation upon analysis with μCT and mechanical testing. Similarly, higher bone contact and a larger percentage bone area were observed via histology compared to untreated alloy. Furthermore, well coating of ibandronate with alloy was observed by vitro releasing experiment. Our study provided evidences that the coating of bisphosphonate onto the anodized and heat-treated nanostructure of titanium alloy had a positive effect on implant fixation. PMID:25489426

  8. Influence of shape and finishing on the corrosion of palladium-based dental alloys

    PubMed Central

    Muris, Joris; Kleverlaan, Cornelis J.; Feilzer, Albert J.

    2015-01-01

    PURPOSE The purpose of this study was to evaluate the effects of the surface treatment and shape of the dental alloy on the composition of the prosthetic work and its metallic ion release in a corrosive medium after casting. MATERIALS AND METHODS Orion Argos (Pd-Ag) and Orion Vesta (Pd-Cu) were used to cast two crowns and two disks. One of each was polished while the other was not. Two as-received alloys were also studied making a total of 5 specimens per alloy type. The specimens were submersed for 7 days in a lactic acid/sodium chloride solution (ISO standard 10271) and evaluated for surface structure characterization using SEM/EDAX. The solutions were quantitatively analysed for the presence of metal ions using ICP-MS and the results were statistically analysed with one-way ANOVA and a Tukey post-hoc test. RESULTS Palladium is released from all specimens studied (range 0.06-7.08 µg·cm-2·week-1), with the Pd-Cu alloy releasing the highest amounts. For both types of alloys, ion release of both disk and crown pairs were statistically different from the as-received alloy except for the Pd-Ag polished crown (P>.05). For both alloy type, disk-shaped pairs and unpolished specimens released the highest amounts of Pd ions (range 0.34-7.08 µg·cm-2·week-1). Interestingly, in solutions submerged with cast alloys trace amounts of unexpected elements were measured. CONCLUSION Shape and surface treatment influence ion release from dental alloys; polishing is a determinant factor. The release rate of cast and polished Pd alloys is between 0.06-0.69 µg·cm-2·week-1, which is close to or exceeding the EU Nickel Directive 94/27/EC compensated for the molecular mass of Pd (0.4 µg·cm-2·week-1). The composition of the alloy does not represent the element release, therefore we recommend manufacturers to report element release after ISO standard corrosion tests beside the original composition. PMID:25722839

  9. Subtask 12D5: Thermal creep properties of vanadium-base alloys

    SciTech Connect

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1995-03-01

    The objective of this work is to provide baseline data on the thermal creep properties of candidate vanadium base alloys. Vanadium-base alloys are promising candidate materials for application in fusion reactor structural components because of several important advantages. V-4Cr-4Ti has been identified as one of the most promising candidate alloys and was selected for comprehensive tests and examination. In the present investigation, thermal creep rates and stress-rupture life of V-4Cr-4Ti and V-10Cr-5Ti alloys were determined at 600{degrees}C. The impurity composition and microstructural characteristics of creep-tested specimens were analyzed and correlated with the measured creep properties. The results of these tests show that V-4Cr-4Ti, which contains impurity compositions typical of a commercially fabricated vanadium-based alloy, exhibits creep strength substantially superior to that of V-20Ti, HT-9, or Type 316 stainless steel. The V-10Cr-5Ti alloy exhibits creep strength somewhat higher than that of V-4Cr-4Ti. 9 refs., 7 figs., 2 tabs.

  10. Progress with alloy 33 (UNS R20033), a new corrosion resistant chromium-based austenitic material

    SciTech Connect

    Koehler, M.; Heubner, U.; Eichenhofer, K.W.; Renner, M.

    1996-11-01

    Alloy 33 (UNS R20033), a new chromium-based corrosion resistant austenitic material with nominally (wt. %) 33 Cr, 32 Fe, 31 Ni, 1.6 Mo, 0.6 Cu, 0.4 N has been introduced to the market in 1995. This paper provides new data on this alloy with respect to mechanical properties, formability, weldability, sensitization characteristics and corrosion behavior. Mechanical properties of weldments including ductility have been established, and match well with those of wrought plate material, without any degradation of ISO V-notch impact toughness in the heat affected zone. When aged up to 8 hours between 600 C and 1,000 C the alloy is not sensitized when tested in boiling azeotropic nitric acid (Huey test). Under field test conditions alloy 33 shows excellent resistance to corrosion in flowing 96--98.5% H{sub 2}SO{sub 4} at 135 C--140 C and flowing 99.1% H{sub 2}SO{sub 4} at 150 C. Alloy 33 has also been tested with some success in 96% H{sub 2}SO{sub 4} with nitrosyl additions at 240 C. In nitric acid alloy 33 is corrosion resistant up to 85% HNO{sub 3} and 75 C or even more. Alloy 33 is also corrosion resistant in 1 mol. HCl at 40 C and in NaOH/NaOCl-solutions. In artificial seawater the pitting potential remains unchanged up to 75 C and is still well above the seawater`s redox potential at 95 C. Alloy 33 can be easily manufactured into all product forms required. The new data provided support the multipurpose character of alloy 33 to cope successfully with many requirements of the Chemical Process Industry, the Oil and Gas Industry and the Refinery Industry.

  11. Soils based productivity evaluation

    SciTech Connect

    Hooks, C.

    1998-12-31

    Since the passage of SMCRA, reclamation success on agricultural lands has been determined by long-term yield testing. This required a long bond release period lasting ten years or more. Recently, landowners, mine operators, and regulators have voiced a need for methods to expedite the bond release process. The financial burdens of annual cropping and field maintenance by mine operators and monitoring by regulators are of major concern. Landowners need to have the land returned to their production operations instead of being locked in the bond release process for a decade or more. A soils based formula could relieve these financial burdens and ensure the most efficient process to return the productive soil resource to the landowner. In addition, this method will also identify problem fields immediately after reclamation. Currently, some fields undergo ten years of testing before a problem becomes evident. Once a problem is identified and remediation occurs, another period of testing is required. A soils based productivity index, currently being developed in Illinois, will be presented. This will include the basic concepts and findings from earlier research. The needs, benefits, and limitations will also be discussed.

  12. Fracture behavior of nickel-based alloys in water

    SciTech Connect

    Mills, W.J.; Brown, C.M.

    1999-08-01

    The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

  13. Eutectic alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Moore, P.

    1980-01-01

    These 250 abstracts from the international literature provide summaries of the preparation, treatments, composition and structure, and properties of eutectic alloys. Techniques for directional solidification and treatments including glazing, coating, and fiber reinforcement are discussed. In addition to the mechanical and thermal properties, the superconducting, corrosion, resistance, and thermionic emission and adsorption properties are described.

  14. Application of Laser Design of Amorphous Feco-Based Alloys for the Formation of Amorphous-Crystalline Composites

    NASA Astrophysics Data System (ADS)

    Permyakova, I. E.; Glezer, A. M.; Ivanov, A. A.; Shelyakov, A. V.

    2016-01-01

    Morphological and fractographic features of change of FeCo-based amorphous alloy surfaces after laser treatment are studied in detail. Regimes of laser treatment that allow various degrees of crystallization of the examined alloys to be obtained, including thin (<1 •m) crystal layers on amorphous alloy surfaces, amorphous-crystalline composites, and completely crystalline alloys are adjusted. The Vickers hardness is estimated in zones of selective laser irradiation. The structure of the examined alloys attendant to the change of their mechanical properties is analyzed.

  15. Oxide scales formed on Fe-Cr-Al-based model alloys exposed to oxygen containing molten lead

    NASA Astrophysics Data System (ADS)

    Weisenburger, A.; Jianu, A.; Doyle, S.; Bruns, M.; Fetzer, R.; Heinzel, A.; DelGiacco, M.; An, W.; Müller, G.

    2013-06-01

    Based on the state of the art oxide maps concerning oxidation behavior of Fe-Cr-Al model alloys at 800 and 1000 °C in oxygen atmosphere, ten compositions, belonging to this alloy system, were designed in order to tap the borders of the alumina stability domain, during their exposure to oxygen (10-6 wt.%) containing lead, at 400, 500 and 600 °C. Eight alloys, Fe-6Cr-6Al, Fe-8Cr-6Al, Fe-10Cr-5Al, Fe-14Cr-4Al, Fe-16Cr-4Al, Fe-6Cr-8Al, Fe-10Cr-7Al and Fe-12Cr-5Al, were found to be protected against corrosion in oxygen containing lead, either by a duplex layer (Fe3O4 + (Fe1-x-yCrxAly)3O4) or by (Fe1-x-yCrxAly)3O4, depending on the temperature at which they were exposed. Two alloys namely Fe-12Cr-7Al and Fe-16Cr-6Al were found to form transient aluminas, κ-Al2O3 (at 400 and 500 °C) and θ-Al2O3 (at 600 °C), as protective oxide scale against corrosion in oxygen containing lead. An oxide map illustrating the stability domain of alumina, grown on Fe-Cr-Al alloys when exposed to molten, oxygen containing lead, was drawn. The map includes also additional points, extracted from literature and corresponding to alumina forming alloys, when exposed to HLMs, which fit very well with our findings. Chromium and aluminium contents of 12.5-17 wt.% and 6-7.5 wt.%, respectively, are high enough to obtain thin, stable and protective alumina scales on Fe-Cr-Al-based alloys exposed to oxygen containing lead at 400, 500 and 600 °C. For the temperature range and exposure times used during the current evaluation, the growth rate of the alumina scale was low. No area with detached scale was observed and no trace of α-Al2O3 was detected.

  16. Mechanical and Microstructure Study of Nickel-Based ODS Alloys Processed by Mechano-Chemical Bonding and Ball Milling

    NASA Astrophysics Data System (ADS)

    Amare, Belachew N.

    Due to the need to increase the efficiency of modern power plants, land-based gas turbines are designed to operate at high temperature creating harsh environments for structural materials. The elevated turbine inlet temperature directly affects the materials at the hottest sections, which includes combustion chamber, blades, and vanes. Therefore, the hottest sections should satisfy a number of material requirements such as high creep strength, ductility at low temperature, high temperature oxidation and corrosion resistance. Such requirements are nowadays satisfied by implementing superalloys coated by high temperature thermal barrier coating (TBC) systems to protect from high operating temperature required to obtain an increased efficiency. Oxide dispersive strengthened (ODS) alloys are being considered due to their high temperature creep strength, good oxidation and corrosion resistance for high temperature applications in advanced power plants. These alloys operating at high temperature are subjected to different loading systems such as thermal, mechanical, and thermo-mechanical combined loads at operation. Thus, it is critical to study the high temperature mechanical and microstructure properties of such alloys for their structural integrity. The primary objective of this research work is to investigate the mechanical and microstructure properties of nickel-based ODS alloys produced by combined mechano-chemical bonding (MCB) and ball milling subjected to high temperature oxidation, which are expected to be applied for high temperature turbine coating with micro-channel cooling system. Stiffness response and microstructure evaluation of such alloy systems was studied along with their oxidation mechanism and structural integrity through thermal cyclic exposure. Another objective is to analyze the heat transfer of ODS alloy coatings with micro-channel cooling system using finite element analysis (FEA) to determine their feasibility as a stand-alone structural

  17. Structure-property correlation of Zr-base alloys

    NASA Astrophysics Data System (ADS)

    Wadekar, S. L.; Raman, V. V.; Banerjee, S.; Asundi, M. K.

    1988-01-01

    Zirconium alloys, because of their unique combination of high strength, good corrosion resistance in water and low capture cross-section for thermal neutrons, have become attractive for use as structural materials in the nuclear industry. Presently, Zircaloy-2 and Zircaloy-4 find wide application as fuel and pressure tube materials for water cooled power reactors. In order to understand how the various alloying elements of Zircaloy, namely Sn, Fe, Cr and Ni, affect the mechanical properties, a programme has been initiated to evolve a correlation between chemistry, microstructure and mechanical properties of Zr-alloy containing various amounts of Sn, Fe and Cr. In the present investigation, mechanical properties of Zr-alloys with various addition of Sn, Fe and Cr have been determined at 300 K and 573 K in various metallurgical conditions such as recrystallised annealed, β-quenched, tempered and α-annealed conditions. The study revealed that the reduced tin content dit not affect the mechanical properties as the reduced tin leads to formation of fine precipitates. The mechanical properties were also not altered drastically with the low level of iron and chromium concentrations studied. Cold work and α-annealing after β-quenching resulted in the growth and redistribution of second phase particles. Metallographie studies showed that particle distribution was not uniform. A TEM investigation of the alloys has also been undertaken to study the details of microstructure developed during various heat-treated conditions. It has been found that the β-quenched samples exhibit the most uniform microstructure consisting of acicular alpha phase with lath boundary enriched by solute element and fine intermetallic particle formation. The observed microstructural features together with the mechanical properties data have been compared with the available mechanical properties cum microstructure of Zircaloy.

  18. Ductility enhancement in NiAl (B2)-base alloys by microstructural control

    NASA Astrophysics Data System (ADS)

    Ishida, K.; Kainuma, R.; Ueno, N.; Nishizawa, T.

    1991-02-01

    An attempt to improve ductility of NiAl (B2)-base alloys has been made by the addition of alloying elements and the control of microstructure. It has been found that a small amount of fcc γ phase formed by the addition of Fe, Co, and Cr has a drastic effect not only on the hot workability but also on the tensile ductility at room temperature. The enhancement in ductility is mainly due to the modification of Β-phase grains by the coexistence of γ phase. The effect of alloying elements on the hot forming ability is strongly related to the phase equilibria and partition behavior among γ, γ' (L12 structure), and Β phases in the Ni-Al-X alloy systems. The ductility-enhancement method shows promise for expanding the practical application of nickel aluminide.

  19. Combating high temperature environmental degradation by existing and new nickel and iron base alloys

    SciTech Connect

    Agarwal, D.C.; Brill, U.

    1994-12-31

    The need for high temperature materials is encountered in a wide variety of modem industries such as in metallurgical, chemical, petrochemical, glass manufacture, heat treatment, waste incinerators, heat recovery, advanced energy conversion systems and others. Depending on the condition of chemical make-up and temperatures, a variety of aggressive corrosive environments are produced, which could be either sulfidizing, carburizing, halogenizing, nitriding, reducing and oxidizing in nature or a combination thereof All high temperature alloys have certain limitations and the optimum choice is often a compromise between the mechanical property requirement constraints at maximum temperature of operation and environmental degradation constraints imposed due to the corrosive species present. This paper addresses the various deterioration mechanisms in metallic alloys system due to the above modes of attack and the role of various alloying elements in minimizing the environmental degradation. Some laboratory and field data on two new nickel base alloys are also presented.

  20. In vitro evaluation of cytotoxicity and genotoxicity of a commercial titanium alloy for dental implantology.

    PubMed

    Velasco-Ortega, Eugenio; Jos, Angeles; Cameán, Ana M; Pato-Mourelo, Jesús; Segura-Egea, Juan J

    2010-09-30

    Titanium and its alloys have many applications in dentistry, being used in orthodontics, endodontics, prosthetics and implantology. But the use in the biomedical field depends on its biocompatibility, as the Council Directive 93/42/EEC of 14 June 1993 concerning medical devices has established. The aim of this study was to investigate the cytotoxicity and genotoxicity of a commercial titanium/aluminium/vanadium alloy (Ti-6Al-4V) developed by an innovative sand-blast process with aluminium oxide, and nitric-acid passivation. This procedure created a material with an average surface roughness of 1.73±0.16μm with applications in dental implants. International Organization for Standardization (ISO) procedures 7405:2008 and 10993-5:2009 were used to perform the cytotoxicity tests, and bacterial and cell-mutation assays to evaluate genotoxicity. The results show that this titanium alloy (Ti-6Al-4V) was neither cytotoxic nor genotoxic in any of the tests performed. It can be concluded that this new Ti-6Al-4V material with the roughness characteristics specified shows good biocompatibility and can be considered of choice in dental implantology.

  1. Effects of Al-5Ti-1B master alloy on the microstructural evaluation of a highly alloyed aluminum alloy produced by SIMA process

    SciTech Connect

    Alipour, M.; Emamy, M.; Azarbarmas, M.; Karamouz, M.

    2010-06-15

    This study was undertaken to investigate the influence of Al-5Ti-1B master alloy on the structural characteristics of Al-12Zn-3 Mg-2.5Cu aluminum alloy. The optimum amount of Ti containing master alloy for proper grain refining was selected as 6 wt.%. A modified strain-induced, melt-activated (SIMA) process for semi-solid processing of alloys was proposed. In order to examine the effectiveness of the modified SIMA process, the recrystallized microstructures of the Al alloy (Al-12Zn-3 Mg-2.5Cu) prepared by the modified SIMA processes were macroscopically. The modified SIMA process employed casting, warm multi-forging, recrystallization and partial melting instead of the conventional process. Reheating condition to obtain a fine globular microstructure was optimized. The microstructure evolution of reheated Al-12Zn-3 Mg-2.5Cu aluminum alloy was characterized by SEM (Scanning electron microscopy) and optical microscopy. In this study the relation between the induced strain with size and shape of grain size has been studied. Results indicated that with the increase of strain sphericity of particles, their size decreases and sphericity takes place in less reahiting time.

  2. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  3. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    SciTech Connect

    Rapp, R.A.

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  4. Subtask 12F1: Effect of neutron irradiation on swelling of vanadium-base alloys

    SciTech Connect

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1995-03-01

    The objective of this work is to determine the effects of neutron irradiation on the density change, void distribution, and microstructural evolution of vanadium-base alloys. Swelling behavior and microstructural evolution of V-Ti, V-Cr-Ti, and V-Ti-Si alloys were investigated after irradiation at 420-600{degrees}C up to 114 dpa. The alloys exhibited swelling maxima between 30 and 80 dpa and swelling decreased on irradiation to higher dpa. This is in contrast to the monotonically increasing swelling of binary alloys that contain Fe, Ni, Cr, Mo, W, and Si. Precipitation of dense Ti{sub 5}Si{sub 3} promotes good resistance to swelling of the Ti-containing alloys, and it was concluded that Ti of >3 wt.% and 400-1000 wppm Si are necessary to effectively suppress swelling. Swelling was minimal in V-4Cr-4Ti, identified as the most promising alloy based on good mechanical properties and superior resistance to irradiation embrittlement. 18 refs., 6 figs., 1 tab.

  5. Subtask 12F3: Effects of neutron irradiation on tensile properties of vanadium-base alloys

    SciTech Connect

    Loomis, B.A.; Chung, H.M.; Smith, D.L.

    1995-03-01

    The objective of this work is to determine the effects of neutron irradiation on the tensile properties of candidate vanadium-base alloys. Vanadium-base alloys of the V-Cr-Ti system are attractive candidates for use as structural materials in fusion reactors. The current focus of the U.S. program of research on these alloys is on the V-(4-6)Cr-(3-6)Ti-(0.05-0.1)Si (in wt.%) alloys. In this paper, we present experimental results on the effects of neutron irradiation on tensile properties of selected candidate alloys after irradiation at 400{degrees}C-600{degrees}C in lithium in fast fission reactors to displacement damages of up to {approx}120 displacement per atom (dpa). Effects of irradiation temperature and dose on yield and ultimate tensile strengths and uniform and total elongations are given for tensile test temperatures of 25{degrees}C, 420{degrees}C, 500{degrees}, and 600{degrees}C. Effects of neutron damage on tensile properties of the U.S. reference alloy V-4Cr-4Ti are examined in detail. 7 refs., 10 figs., 1 tab.

  6. Corrosion Performance of Fe-Based Alloys in Simulated Oxy-Fuel Environment

    NASA Astrophysics Data System (ADS)

    Zeng, Zuotao; Natesan, Ken; Cai, Zhonghou; Rink, David L.

    2016-09-01

    The long-term corrosion of Fe-based alloys in simulated oxy-fuel environment at 1023 K (750 °C) was studied. Detailed results are presented on weight change, scale thickness, internal penetration, microstructural characteristics of the corrosion products, and the cracking of scales for the alloys after exposure at 1023 K (750 °C) for up to 3600 hours. An incubation period during which the corrosion rate was low was observed for the alloys. After the incubation period, the corrosion accelerated, and the corrosion process followed linear kinetics. Effects of alloy, CaO-containing ash, and gas composition on the corrosion rate were also studied. In addition, synchrotron nanobeam X-ray analysis was employed to determine the phase and chemical composition of the oxide layers on the alloy surface. Results from these studies are being used to address the long-term corrosion performance of Fe-based alloys in various coal-ash combustion environments and to develop methods to mitigate high-temperature ash corrosion.

  7. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    NASA Astrophysics Data System (ADS)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  8. Effect of alloying elements on passivity and breakdown of passivity of Fe- and Ni-based alloys mechanistics aspects

    SciTech Connect

    Szklarska-Amialowska, Z.

    1992-06-01

    On the basis of the literature data and the current results, the mechanism of pitting corrosion of Al-alloys is proposed. An assumption is made that the transport of Cl- ions through defects in the passive film of aluminum an aluminum alloys is not a rate determining step in pitting. The pit development is controlled by the solubility of the oxidized alloying elements in acid solutions. A very good correlation was found between the pitting potential and the oxidized alloying elements for metastable Al-Cr, Al-Zr, Al-W, and Al-Zn alloys. We expect that the effect of oxidized alloying elements in other passive alloys will be the same as in Al-alloys. To verify this hypothesis, susceptibility to pitting in the function of alloying elements in the binary alloys and the composition of the oxide film has to be measured. We propose studying Fe- and Ni-alloys produced by a sputtering deposition method. Using this method one-phaseous alloy can be obtained, even when the two metals are immiscible using conventional methods. Another advantage to studying sputtered alloys is to find new materials with superior resistance to localized corrosion.

  9. Effects of recasting on the amount of corrosion products released from two Ni-Cr base metal alloys.

    PubMed

    Ozdemir, S; Arikan, A

    1998-12-01

    The corrosion products released from two recast Ni-Cr base metal alloys Wirolloy and Wiron 99 were investigated. Cast samples were placed in Meyer's modified Fusayama solution for 2 months and in 0.1M Lactic acid 0.1M NaCl solution for 7 days. The release of Ni, Cr and Mo ions from both alloys was measured by using a flame model Atomic Absorption Spectrophotometer. A Scanning Electron Microscope was used to evaluate the surface morphology of the samples before and after corrosion tests. Release of Ni and Cr from Wirolloy samples immersed in 0.1M Lactic acid 0.1M NaCl solution were much higher than those of Wiron 99. The number of recastings was found to have negligible effect on surface texture and on the amount of corrosion products released. PMID:10596615

  10. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    NASA Astrophysics Data System (ADS)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  11. Advanced thermal barrier system bond coatings for use on Ni, Co-, and Fe-base alloy substrates

    NASA Technical Reports Server (NTRS)

    Stecura, S.

    1985-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on NI-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  12. Challenges in Developing Oxidation-Resistant Chromium-Based Alloys for Applications Above 900°C

    NASA Astrophysics Data System (ADS)

    Dorcheh, Ali S.; Galetz, Mathias C.

    2016-08-01

    Chromium-based alloys are potential candidates for high-temperature structural applications. This article reviews the challenges of chromium and Cr-alloys used at temperatures higher than 900°C with the focus on their oxidation behavior. First, latest findings on the key environmental factors affecting the oxidation resistance such as volatilization and the impact of nitrogen in air are summarized. Oxidation resistance is addressed with regards to the effects of major alloying elements and reactive elements as well as its correlation with microstructure in multi-phase alloys. Secondly, the existing challenges to develop chromium alloys with enhanced high-temperature oxidation resistance are discussed. It is shown that volatilization and nitridation, the two major obstacles for the use of chromium alloys in air, can be significantly improved by alloy design.

  13. PROCESS OF COATING METALS WITH BISMUTH OR BISMUTH-BASE ALLOYS

    DOEpatents

    Beach, J.G.

    1958-01-28

    A method is described for producing coatings of bismuth or bismuth alloys on a metal base. This is accomplished by electrodepositing the bismuth from an aqueous solution of BiCl/sub 3/, and by making the metal base alternately the cathode and the anode, the cathode periods being twice as long as the anode periods. In one embodiment a nickel coating is first electrodeposited in a known way, and this nickel plated piece is tae base upon which tae bismuth is deposited by the process of this patent. The coated piece is then heat treated to produce a homogeneous Ni--Bi alloy by diffusion.

  14. Dilatometer study of rapidly solidified aluminium-silicon based alloys

    NASA Astrophysics Data System (ADS)

    Varga, B.; Fazakas, E.; Hargitai, H.; Varga, L. K.

    2009-01-01

    Aluminum-Silicon alloys are sought in a large number of automotive and aerospace applications due to their low coefficient of thermal expansion and high wear resistance. The present study focused on structural transformations as a function of the temperature of rapidly solidified hypereutectic Al100-xSix (x = 12, 22 and 40) alloys. Different structures out of equilibrium have been obtained after casting in sand, graphite and copper moulds and by melt spinning. The retained Si content in supersaturated alpha Al and the precipitation of Si is discussed in the light of the dilatometer studies [1, 2, 3] complemented by metallographic microscopy, XRD and DSC [4] measurements. A Kissinger analysis was used to determine the activation energy for the precipitation of supersaturated Si content.

  15. Hydrogen storage properties of TiMn 1.5V 0.2-based alloys for application to fuel cell system

    NASA Astrophysics Data System (ADS)

    Fang, Fang; Li, Yongtao; Zhang, Qingan; Sun, Liangliang; Shao, Zongping; Sun, Dalin

    To meet the requirements of fuel cell power system for electric bike, the influence of partial substitution of Zr and Cr on hydrogen storage performance of TiMn 1.5V 0.2-based alloys is investigated first, and a hydrogen storage tank is then built using the developed TiMn 1.5V 0.2-based alloy as metal hydride bed and its hydrogen supply ability is further evaluated. It is found that for TiMn 1.5V 0.2-based alloys, the Zr substitution for Ti effectively reduces the plateau pressure but increases the plateau slope, while the partial substitution of Mn by Cr decreases the absorption plateau pressure, leading to a smaller hysteresis factor. After the optimization of components, 6 kg of Ti 0.95Zr 0.05Mn 1.4Cr 0.1V 0.2 alloy powder with 5 wt.% aluminum foam is mixed uniformly to form a metal hydride bed inside the tank. The measurements show that the tank releases up to 82 g of hydrogen to produce a 200 W fuel cell output for 300 min and has a stable cyclic capacity, indicating that hydrogen storage system of TiMn 1.5V 0.2-based alloys for fuel cell power system of electric bike is applicable.

  16. Experimental evaluation of shape memory alloy actuation technique in adaptive antenna design concepts

    NASA Technical Reports Server (NTRS)

    Kefauver, W. Neill; Carpenter, Bernie F.

    1994-01-01

    Creation of an antenna system that could autonomously adapt contours of reflecting surfaces to compensate for structural loads induced by a variable environment would maximize performance of space-based communication systems. Design of such a system requires the comprehensive development and integration of advanced actuator, sensor, and control technologies. As an initial step in this process, a test has been performed to assess the use of a shape memory alloy as a potential actuation technique. For this test, an existing, offset, cassegrain antenna system was retrofit with a subreflector equipped with shape memory alloy actuators for surface contour control. The impacts that the actuators had on both the subreflector contour and the antenna system patterns were measured. The results of this study indicate the potential for using shape memory alloy actuation techniques to adaptively control antenna performance; both variations in gain and beam steering capabilities were demonstrated. Future development effort is required to evolve this potential into a useful technology for satellite applications.

  17. Tensile properties of vanadium-base alloys with a tungsten/inert-gas weld zone

    SciTech Connect

    Loomis, B.A.; Konicek, C.F.; Nowicki, L.J.; Smith, D.L.

    1992-12-31

    The tensile properties of V-(0-20)Ti and V-(O-15)Cr-5Ti alloys after butt-joining by tungsten/inert-gas (TIG) welding were determined from tests at 25{degrees}C. Tensile tests were conducted on both annealed and cold-worked materials with a TIG weld zone. The tensile properties of these materials were strongly influenced by the microstructure in the heat-affected zone adjacent to the weld zone and by the intrinsic fracture toughness of the alloys. TIG weld zones in these vanadium-base alloys had tensile properties comparable to those of recrystallized alloys without a weld zone. Least affected by the TIG welding were tensile properties of the V-5Ti and V-5Cr-5Ti alloys. Although the tensile properties of the V-5Ti and V- 5Cr-5Ti alloys with a TIG weld zone were acceptable for structural material, these properties would be improved by optimization of the welding parameters for minimum grain size in the heat-affected zone.

  18. Hot Corrosion of Nickel-Base Alloys in Biomass-Derived Fuel Simulated Atmosphere

    SciTech Connect

    Leyens, C.; Pint, B.A.; Wright, I.G.

    1999-02-28

    Biomass fuels are considered to be a promising renewable source of energy. However, impurities present in the fuel may cause corrosion problems with the materials used in the hot sections of gas turbines and only limited data are available so far. As part of the Advanced Turbine Systems Program initiated by the U.S. Department of Energy, the present study provides initial data on the hot corrosion resistance of different nickel-base alloys against sodium sulfate-induced corrosion as a baseline, and against salt compositions simulating biomass-derived fuel deposits. Single crystal nickel-superalloy Rene N5, a cast NiCrAlY alloy, a NiCoCrAlY alloy representing industrially used overlay compositions, and a model {beta}NiAl+Hf alloy were tested in 1h thermal cycles at 950 C with different salt coatings deposited onto the surfaces. Whereas the NiCoCrAlY alloy exhibited reasonable resistance against pure sodium sulfate deposits, the NiCrAiY alloy and Rene N5 were attacked severely. Although considered to be an ideal alumina former in air and oxygen at higher temperatures, {beta}NiAl+Hf also suffered from rapid corrosion attack at 950 C when coated with sodium sulfate. The higher level of potassium present in biomass fuels compared with conventional fuels was addressed by testing a NiCoCrAlY alloy coated with salts of different K/Na atomic ratios. Starting at zero Na, the corrosion rate increased considerably when sodium was added to potassium sulfate. In an intermediate region the corrosion rate was initially insensitive to the K/Na ratio but accelerated when very Na-rich compositions were deposited. The key driver for corrosion of the NiCoCrAlY alloy was sodium sulfate rather than potassium sulfate, and no simple additive or synergistic effect of combining sodium and potassium was found.

  19. Degradation mode survey of titanium-base alloys

    SciTech Connect

    Gdowski, G.E.; Ahluwalia, H.S.

    1995-01-30

    Of the materials reviewed, commercially pure titanium, Ti Gr 2, is the most susceptible to crevice corrosion. Ti Gr 7, 12, and 16 are likely to be resistant to crevice corrosion under the current expected Yucca Mountain repository conditions. Although Grade 7 has the greatest resistance to crevice corrosion it is also the most expensive. Although the possibility of sustained loads cracking exists, it has not yet been observed in a Ti alloys. For hydride precipitation to occur 100{degrees}C, the hydrogen concentration would need to be relatively high, much higher than the maximum amount of hydrogen allowed during the manufacture of ({alpha} Ti alloys (0.0 15 wt%). A large amount of (SCC) stress corrosion cracking data accumulated at SNL and BNL for the WIPP program and by the Canadian Waste Management Program on titanium grades 2 and 12 indicates that there is no SCC at naturally occurring potentials in various brines. Hydride-induced cracking of titanium is a possibility and therefore, further investigation of this phenomenon under credible repository conditions is warranted. One disadvantage of titanium and its alloys is that their strengths decrease rather rapidly with temperature. This is due to the strong temperature dependence of interstitial solute strengthening mechanisms. Ti Gr 12 and 16 are recommended for further consideration as candidate materials for high level nuclear waste containers.

  20. Room temperature synthesis of Ni-based alloy nanoparticles by radiolysis.

    SciTech Connect

    Nenoff, Tina Maria; Berry, Donald T.; Lu, Ping; Leung, Kevin; Provencio, Paula Polyak; Stumpf, Roland Rudolph; Huang, Jian Yu; Zhang, Zhenyuan

    2009-09-01

    Room temperature radiolysis, density functional theory, and various nanoscale characterization methods were used to synthesize and fully describe Ni-based alloy nanoparticles (NPs) that were synthesized at room temperature. These complementary methods provide a strong basis in understanding and describing metastable phase regimes of alloy NPs whose reaction formation is determined by kinetic rather than thermodynamic reaction processes. Four series of NPs, (Ag-Ni, Pd-Ni, Co-Ni, and W-Ni) were analyzed and characterized by a variety of methods, including UV-vis, TEM/HRTEM, HAADF-STEM and EFTEM mapping. In the first focus of research, AgNi and PdNi were studied. Different ratios of Ag{sub x}- Ni{sub 1-x} alloy NPs and Pd{sub 0.5}- Ni{sub 0.5} alloy NP were prepared using a high dose rate from gamma irradiation. Images from high-angle annular dark-field (HAADF) show that the Ag-Ni NPs are not core-shell structure but are homogeneous alloys in composition. Energy filtered transmission electron microscopy (EFTEM) maps show the homogeneity of the metals in each alloy NP. Of particular interest are the normally immiscible Ag-Ni NPs. All evidence confirmed that homogeneous Ag-Ni and Pd-Ni alloy NPs presented here were successfully synthesized by high dose rate radiolytic methodology. A mechanism is provided to explain the homogeneous formation of the alloy NPs. Furthermore, studies of Pd-Ni NPs by in situ TEM (with heated stage) shows the ability to sinter these NPs at temperatures below 800 C. In the second set of work, CoNi and WNi superalloy NPs were attempted at 50/50 concentration ratios using high dose rates from gamma irradiation. Preliminary results on synthesis and characterization have been completed and are presented. As with the earlier alloy NPs, no evidence of core-shell NP formation occurs. Microscopy results seem to indicate alloying occurred with the CoNi alloys. However, there appears to be incomplete reduction of the Na{sub 2}WO{sub 4} to form the W

  1. Alloy B-10, a new nickel-based alloy for strong chloride-containing, highly acidic and oxygen-deficient environments

    SciTech Connect

    Kohler, M.; Kirchheiner, R.; Stenner, F.

    1998-12-31

    Alloy B-10 is a Ni-Mo-Cr alloy, recently developed for highly acidic but oxygen-deficient environments in the chemical process and environmental protection industries. The new nickel-based alloy with nominally (wt. %) 62 Ni, 24 MO, 8 Cr and 6 Fe, exhibits excellent corrosion resistance in intermediate concentrations of sulfuric acid, as well as in hydrochloric acid, even with additions of small amounts of oxidizing agents. In a simulated Flue Gas Desulfurization (FGD) environment of sulfuric acid of pH 1 with additions of 7% chloride and 0.01% fluoride, and also containing 15% gypsum the new alloy demonstrated high crevice corrosion resistance at 100 C, whereas a common Ni-Cr-Mo alloy of the C-type suffers crevice corrosion under the same conditions. This new alloy can easily be welded without filler or using matching filler. Good practical experience has been gained with Alloy B-10 in a district heating power station as a tube sheet and bottom wall liner for a glass tube heat exchanger working at 130 C with condensing 70% sulfuric acid.

  2. Joint effect of scandium and zirconium on the structure and the strength properties of Al-Mg2Si-Based alloys

    NASA Astrophysics Data System (ADS)

    Rokhlin, L. L.; Bochvar, N. R.; Tarytina, I. E.

    2015-09-01

    The joint effect of scandium and zirconium on the strength properties and the electrical resistivity of industrial Al-Mg2Si-based alloys has been studied. The additional alloying of Al-Mg2Si alloys with transition metals leads to substantial grain refinement of the aluminum solid-solution and, therefore, an increase in the strength properties of the industrial alloys.

  3. Tetragonal Heusler-Like Mn-Ga Alloys Based Perpendicular Magnetic Tunnel Junctions

    NASA Astrophysics Data System (ADS)

    Ma, Qinli; Sugihara, Atsushi; Suzuki, Kazuya; Zhang, Xianmin; Miyazaki, Terunobu; Mizukami, Shigemi

    2014-10-01

    Films of the Mn-based tetragonal Heusler-like alloys, such as Mn-Ga, exhibit a large perpendicular magnetic anisotropy (PMA), small damping constant, small saturation magnetization and large spin polarizations. These properties are attractive for the application to the next generation high density spin-transfer-torque (STT) magnetic random access memory (STT-MRAM). We reviewed the structure, magnetic properties and Gilbert damping of the alloy films with large PMA, and the current status of research on tunnel magnetoresistance (TMR) in perpendicular magnetic tunnel junctions (p-MTJs) based on Mn-based tetragonal Heusler-like alloy electrode, and also discuss the issues for the application of those to STT-MRAM.

  4. Quantitative tool for FGD alloy selection based on pH and chloride

    SciTech Connect

    Ellis, P.F. II

    1998-12-31

    The pitting resistance equivalent (PRE) parameter is a widely recognized tool for ranking the relative pitting and crevice corrosion resistance of austenitic stainless steels and chromium-containing nickel-base alloys. However, it has not previously been correlated to alloy performance under specific flue gas desulfurization (FGD) conditions of temperature, chloride, and pH. Quantitative correlations have now been developed between the extended PRE parameter--which includes the effects of nitrogen and tungsten as well as chromium and molybdenum--and predicted alloy performance under FGD conditions based on previously published Schillmoller-Kijhlert pH-Chloride diagrams. The resulting equations allow estimation of the threshold chloride level for significant localized corrosion in mechanical crevices or under deposits on fouled surfaces based on alloy composition and solution pH. While developed for lime/limestone FGD slurry, the correlations are valid for other aerated aqueous solutions with pH between 4 and 8 and temperatures between 49 and 66 C (120--150 F). Results for 35 FGD construction alloys are presented for three cases: the nominal chloride thresholds, the conservative chloride thresholds, and the critical, or ultraconservative, chloride thresholds.

  5. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    NASA Astrophysics Data System (ADS)

    Li, Yinghong; Zhou, Liucheng; He, Weifeng; He, Guangyu; Wang, Xuede; Nie, Xiangfan; Wang, Bo; Luo, Sihai; Li, Yuqin

    2013-10-01

    We investigated the strengthening mechanism of laser shock processing (LSP) at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30-200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation.

  6. Degradation mode survey candidate titanium-base alloys for Yucca Mountain project waste package materials. Revision 1

    SciTech Connect

    Gdowski, G.E.

    1997-12-01

    The Yucca Mountain Site Characterization Project (YMP) is evaluating materials from which to fabricate high-level nuclear waste containers (hereafter called waste packages) for the potential repository at Yucca Mountain, Nevada. Because of their very good corrosion resistance in aqueous environments titanium alloys are considered for container materials. Consideration of titanium alloys is understandable since about one-third (in 1978) of all titanium produced is used in applications where corrosion resistance is of primary importance. Consequently, there is a considerable amount of data which demonstrates that titanium alloys, in general, but particularly the commercial purity and dilute {alpha} grades, are highly corrosion resistant. This report will discuss the corrosion characteristics of Ti Gr 2, 7, 12, and 16. The more highly alloyed titanium alloys which were developed by adding a small Pd content to higher strength Ti alloys in order to give them better corrosion resistance will not be considered in this report. These alloys are all two phase ({alpha} and {beta}) alloys. The palladium addition while making these alloys more corrosion resistant does not give them the corrosion resistance of the single phase {alpha} and near-{alpha} (Ti Gr 12) alloys.

  7. Novel Zn-based alloys for biodegradable stent applications: Design, development and in vitro degradation.

    PubMed

    Mostaed, E; Sikora-Jasinska, M; Mostaed, A; Loffredo, S; Demir, A G; Previtali, B; Mantovani, D; Beanland, R; Vedani, M

    2016-07-01

    The search for a degradable metal simultaneously showing mechanical properties equal or higher to that of stainless steel and uniform degradation is still an open challenge. Several magnesium-based alloys have been studied, but their degradation rate has proved to be too fast and rarely homogeneous. Fe-based alloys show appropriate mechanical properties but very low degradation rate. In the present work, four novel Zn-Mg and two Zn-Al binary alloys were investigated as potential biodegradable materials for stent applications. The alloys were developed by casting process and homogenized at 350°C for 48h followed by hot extrusion at 250°C. Tube extrusion was performed at 300°C to produce tubes with outer/inner diameter of 4/1.5mm as precursors for biodegradable stents. Corrosion tests were performed using Hanks׳ modified solution. Extruded alloys exhibited slightly superior corrosion resistance and slower degradation rate than those of their cast counterparts, but all had corrosion rates roughly half that of a standard purity Mg control. Hot extrusion of Zn-Mg alloys shifted the corrosion regime from localized pitting to more uniform erosion, mainly due to the refinement of second phase particles. Zn-0.5Mg is the most promising material for stent applications with a good combination of strength, ductility, strain hardening exponent and an appropriate rate of loss of mechanical integrity during degradation. An EBSD analysis in the vicinity of the laser cut Zn-0.5Mg tube found no grain coarsening or texture modification confirming that, after laser cutting, the grain size and texture orientation of the final stent remains unchanged. This work shows the potential for Zn alloys to be considered for stent applications. PMID:27062241

  8. Novel Zn-based alloys for biodegradable stent applications: Design, development and in vitro degradation.

    PubMed

    Mostaed, E; Sikora-Jasinska, M; Mostaed, A; Loffredo, S; Demir, A G; Previtali, B; Mantovani, D; Beanland, R; Vedani, M

    2016-07-01

    The search for a degradable metal simultaneously showing mechanical properties equal or higher to that of stainless steel and uniform degradation is still an open challenge. Several magnesium-based alloys have been studied, but their degradation rate has proved to be too fast and rarely homogeneous. Fe-based alloys show appropriate mechanical properties but very low degradation rate. In the present work, four novel Zn-Mg and two Zn-Al binary alloys were investigated as potential biodegradable materials for stent applications. The alloys were developed by casting process and homogenized at 350°C for 48h followed by hot extrusion at 250°C. Tube extrusion was performed at 300°C to produce tubes with outer/inner diameter of 4/1.5mm as precursors for biodegradable stents. Corrosion tests were performed using Hanks׳ modified solution. Extruded alloys exhibited slightly superior corrosion resistance and slower degradation rate than those of their cast counterparts, but all had corrosion rates roughly half that of a standard purity Mg control. Hot extrusion of Zn-Mg alloys shifted the corrosion regime from localized pitting to more uniform erosion, mainly due to the refinement of second phase particles. Zn-0.5Mg is the most promising material for stent applications with a good combination of strength, ductility, strain hardening exponent and an appropriate rate of loss of mechanical integrity during degradation. An EBSD analysis in the vicinity of the laser cut Zn-0.5Mg tube found no grain coarsening or texture modification confirming that, after laser cutting, the grain size and texture orientation of the final stent remains unchanged. This work shows the potential for Zn alloys to be considered for stent applications.

  9. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  10. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    SciTech Connect

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-06-01

    Iron aluminides containing greater than about 20-25 @ % Al have oxidation/sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. In addition to alloying modifications for improved creep resistance of wrought material, this strength limitation is being addressed by development of oxide-dispersion- strengthened (ODS) iron aluminides and by evaluation of Fe{sub 3}Al alloy compositions as coatings or claddings on higher-strength, less corrosion-resistant materials. As part of these efforts, the high-temperature corrosion behavior of iron-aluminide weld overlays and ODS alloys is being characterized and compared to previous results for ingot-processed material.

  11. Base metal alloys with self-healing native conductive oxides for electrical contact materials

    NASA Astrophysics Data System (ADS)

    Aindow, M.; Alpay, S. P.; Liu, Y.; Mantese, J. V.; Senturk, B. S.

    2010-10-01

    Base metals for electrical contacts exhibit high bulk conductivities but form low-conductivity native oxide scales in air, leading to unacceptably high contact resistances. Here we show that alloying base metals can lead to higher conductivity native scales by: doping to enhance carrier concentration; inducing mixed oxidation states to give electron/polaron hopping; and/or phase separation for conducting pathways. Data from Cu-La, Fe-V, and Ni-Ru alloys demonstrate the viability of these approaches, yielding contact resistances up to 106 times lower than that for oxidized Cu.

  12. Irradiation effects in oxide dispersion strengthened (ODS) Ni-base alloys for Gen. IV nuclear reactors

    NASA Astrophysics Data System (ADS)

    Oono, Naoko; Ukai, Shigeharu; Kondo, Sosuke; Hashitomi, Okinobu; Kimura, Akihiko

    2015-10-01

    Oxide particle dispersion strengthened (ODS) Ni-base alloys are irradiated by using simulation technique (Fe/He dual-ion irradiation) to investigate the reliability to Gen. IV high-temperature reactors. The fine oxide particles with less than 10 nm in average size and approximately 8.0 × 1022 m-3 in number density remained after 101 dpa irradiation. The tiny helium bubbles were inside grains, not at grain-boundaries; it is advantageous effect of oxide particles which trap the helium atoms at the particle-matrix interface. Ni-base ODS alloys demonstrated their great ability to overcome He embrittlement.

  13. Effect of rhenium on short term oxidation of niobium based alloys for high temperature applications

    NASA Astrophysics Data System (ADS)

    Sierra, Ruth M.

    The effect of adding Re to Nb-based alloys and is intended to analyze in depth the microstructures of Nb based alloys with Re, Si and Cr additions, in atomic percentages. The binary alloys (Nb-5Re, Nb-5Si and Nb-5Cr) reveal the formation of a single phase, NbSS, NbSS + Nb3Si and NbSS+NbCr2 respectively. The formation of the single phase was confirmed by TEM studies for the Nb-5Re alloy. Addition of Re to form ternary alloys, has helped in the formation of Nb5Si 3 and (Nb, Re) Cr2, in Nb-5Re- 5Si and Nb-5Re-5Cr respectively. Quaternary alloy Nb-5Re-5Si-5Cr has Nb5Si3, NbCr2 and NbSS. The oxidation behavior has been studied and the formation of the oxides has been characterized using XRD, SEM, EDS. Nb-Re-Si-Cr-X (Al, B, W) alloy system has been examined at temperatures between 700 and 1400°C in air. The continued work was to develop and discover a new materials system capable of replacing nickel based super alloys. Additions of aluminum were found to provide limited oxidation resistance. A discontinuous layer of Al2O3 and SiO2 was observed to form at all temperatures adapted for this study. Alloy containing aluminum additions were observed to suffer from pest oxidation at intermediate temperatures due to the development of Nb2O5. Poor oxidation resistance at intermediate temperatures for alloys with aluminum additions was attributed to a transformation in the structure of Nb2O5 formed. Pesting was observed at 900°C, consuming the metal completely. Additions of chromium were observed to increase oxidation resistance through the development of a layered oxide structure containing SiO2 and CrNbO4. Internal oxidation layer was observed to develop oxides in the midst of the phases formed. Boron addition has helped in the formation of the 3, 5 silicides, NbSS, and Laves phase. The combination of oxides of Nb2O5, CrNbO4 and SiO2 has helped improve the oxidation resistance of the alloy. Rhenium in this alloy has been a major element in terms of forming Re-oxides which has

  14. Microstructural Characterization of Base Metal Alloys with Conductive Native Oxides for Electrical Contact Applications

    NASA Astrophysics Data System (ADS)

    Senturk, Bilge Seda

    Metallic contacts are a ubiquitous method of connecting electrical and electronic components/systems. These contacts are usually fabricated from base metals because they are inexpensive, have high bulk electrical conductivities and exhibit excellent formability. Unfortunately, such base metals oxidize in air under ambient conditions, and the characteristics of the native oxide scales leads to contact resistances orders of magnitude higher than those for mating bare metal surface. This is a critical technological issue since the development of unacceptably high contact resistances over time is now by far the most common cause of failure in electrical/electronic devices and systems. To overcome these problems, several distinct approaches are developed for alloying base metals to promote the formation of self-healing inherently conductive native oxide scales. The objective of this dissertation study is to demonstrate the viability of these approaches through analyzing the data from Cu-9La (at%) and Fe-V binary alloy systems. The Cu-9 La alloy structure consists of eutectic colonies tens of microns in diameter wherein a rod-like Cu phase lies within a Cu6La matrix phase. The thin oxide scale formed on the Cu phase was found to be Cu2O as expected while the thicker oxide scale formed on the Cu6La phase was found to be a polycrystalline La-rich Cu2O. The enhanced electrical conductivity in the native oxide scale of the Cu-9La alloy arises from heavy n-type doping of the Cu2O lattice by La3+. The Fe-V alloy structures consist of a mixture of large elongated and equiaxed grains. A thin polycrystalline Fe3O4 oxide scale formed on all of the Fe-V alloys. The electrical conductivities of the oxide scales formed on the Fe-V alloys are higher than that formed on pure Fe. It is inferred that this enhanced conductivity arises from doping of the magnetite with V+4 which promotes electron-polaron hopping. Thus, it has been demonstrated that even in simple binary alloy systems one

  15. Theoretical study of surface plasmon resonance sensors based on 2D bimetallic alloy grating

    NASA Astrophysics Data System (ADS)

    Dhibi, Abdelhak; Khemiri, Mehdi; Oumezzine, Mohamed

    2016-11-01

    A surface plasmon resonance (SPR) sensor based on 2D alloy grating with a high performance is proposed. The grating consists of homogeneous alloys of formula MxAg1-x, where M is gold, copper, platinum and palladium. Compared to the SPR sensors based a pure metal, the sensor based on angular interrogation with silver exhibits a sharper (i.e. larger depth-to-width ratio) reflectivity dip, which provides a big detection accuracy, whereas the sensor based on gold exhibits the broadest dips and the highest sensitivity. The detection accuracy of SPR sensor based a metal alloy is enhanced by the increase of silver composition. In addition, the composition of silver which is around 0.8 improves the sensitivity and the quality of SPR sensor of pure metal. Numerical simulations based on rigorous coupled wave analysis (RCWA) show that the sensor based on a metal alloy not only has a high sensitivity and a high detection accuracy, but also exhibits a good linearity and a good quality.

  16. Improved adherence of sputtered titanium carbide coatings on nickel- and titanium-base alloys

    NASA Technical Reports Server (NTRS)

    Wheeler, D. R.; Brainard, W. A.

    1979-01-01

    Rene 41 and Ti-6Al-4V alloys were radio frequency sputter coated with titanium carbide by several techniques in order to determine the most effective. Coatings were evaluated in pin-on-disk tests. Surface analysis by X-ray photoelectron spectroscopy was used to relate adherence to interfacial chemistry. For Rene 41, good coating adherence was obtained when a small amount of acetylene was added to the sputtering plasma. The acetylene carburized the alloy surface and resulted in better bonding to the TiC coating. For Ti-6Al-4V, the best adherence and wear protection was obtained when a pure titanium interlayer was used between the coating and the alloy. The interlayer is thought to prevent the formation of a brittle, fracture-prone, aluminum oxide layer.

  17. Parametric Study on the Tensile Properties of Ni-Based Alloy for a VHTR

    NASA Astrophysics Data System (ADS)

    Kim, Dong-Jin; Jung, Su Jin; Mun, Byung Hak; Kim, Sung Woo; Lim, Yun Soo

    2015-01-01

    A very high-temperature reactor (VHTR) has been studied among generation IV nuclear power plants owing to its many advantages such as high-electric efficiency and massive hydrogen production. The material used for the heat exchanger should sustain structural integrity for its life even though the material is exposed to a harsh environment at 1223 K (950 °C) in an impure helium coolant. Therefore, an enhancement of the material performance at high temperature gives a margin in determining the operating temperature and life time. This work is an effort to find an optimum combination of alloying elements and processing parameters to improve the material performance. The tensile property and microstructure for nickel-based alloys fabricated in a laboratory were evaluated as a function of the heat treatment, cold working, and grain boundary strengthener using a tension test at 1223 K (950 °C), scanning electron microscopy, and transmission electron microscopy. Elongation to rupture was increased by additional heat treatment and cold working, followed by additional heat treatment in the temperature range from 1293 K to 1383 K (1020 °C to 1110 °C) implying that the intergranular carbide contributes to grain boundary strengthening. The temperature at which the grain boundary is improved by carbide decoration was higher for a cold-worked specimen, which was described by the difference in carbide stability and carbide formation kinetics between no cold-worked and cold-worked specimens. Zr and Hf played a scavenging effect of harmful elements causing an increase in ductility.

  18. Hydrogen gas sensor based on palladium and yttrium alloy ultrathin film.

    PubMed

    Yi, Liu; You-Ping, Chen; Han, Song; Gang, Zhang

    2012-12-01

    Compared with the other hydrogen sensors, optical fiber hydrogen sensors based on thin films exhibits inherent safety, small volume, immunity to electromagnetic interference, and distributed remote sensing capability, but slower response characteristics. To improve response and recovery rate of the sensors, a novel reflection-type optical fiber hydrogen gas sensor with a 10 nm palladium and yttrium alloy thin film is fabricated. The alloy thin film shows a good hydrogen sensing property for hydrogen-containing atmosphere and a complete restorability for dry air at room temperature. The variation in response value of the sensor linearly increases with increased natural logarithm of hydrogen concentration (ln[H(2)]). The shortest response time and recovery response time to 4% hydrogen are 6 and 8 s, respectively. The hydrogen sensors based on Pd(0.91)Y(0.09) alloy ultrathin film have potential applications in hydrogen detection and measurement.

  19. Hydrogen gas sensor based on palladium and yttrium alloy ultrathin film

    NASA Astrophysics Data System (ADS)

    Yi, Liu; You-ping, Chen; Han, Song; Gang, Zhang

    2012-12-01

    Compared with the other hydrogen sensors, optical fiber hydrogen sensors based on thin films exhibits inherent safety, small volume, immunity to electromagnetic interference, and distributed remote sensing capability, but slower response characteristics. To improve response and recovery rate of the sensors, a novel reflection-type optical fiber hydrogen gas sensor with a 10 nm palladium and yttrium alloy thin film is fabricated. The alloy thin film shows a good hydrogen sensing property for hydrogen-containing atmosphere and a complete restorability for dry air at room temperature. The variation in response value of the sensor linearly increases with increased natural logarithm of hydrogen concentration (ln[H2]). The shortest response time and recovery response time to 4% hydrogen are 6 and 8 s, respectively. The hydrogen sensors based on Pd0.91Y0.09 alloy ultrathin film have potential applications in hydrogen detection and measurement.

  20. Binary alloy of virus capsids and gold nanoparticles as a Mie-resonance-based optical metamaterial

    NASA Astrophysics Data System (ADS)

    Yannopapas, Vassilios

    2015-02-01

    We present a metamaterial design based on a binary alloy of gold nanoparticles and virus capsids (protein nanoparticles) which possesses metamaterial functionalities in the optical regime. Such binary alloys have already been realized in the laboratory by means of DNA-programmed crystallization of metallic nanoparticles and virus capsids with suitable DNA linkers. The resulting binary alloy has a NaTl-lattice symmetry and operates as Mie resonance-based metamaterial thanks to the extremely high values of the electric permittivity of the virus capsids. By employing an effective-medium theory and rigorous electrodynamic calculations we identify regions of photo-induced magnetic activity stemming from the Mie resonances of the virus capsids. The magnetic activity of the virus particles accompanied by the ordinary electric activity of the gold nanoparticles results in spectral regions of negative refractive index which can be tuned to a desired spectral window by varying the concentration of the RNA within the virus capsids.

  1. Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

    SciTech Connect

    Fuchs, G.E.

    1995-02-01

    The effects of heat treatment and deformation processing on the microstructures and properties of {gamma}-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation {gamma}-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed.

  2. Modeling of self-controlling hyperthermia based on nickel alloy ferrofluids: Proposition of new nanoparticles

    NASA Astrophysics Data System (ADS)

    Delavari H., Hamid; Madaah Hosseini, Hamid R.; Wolff, Max

    2013-06-01

    In order to provide sufficient heat without overheating healthy tissue in magnetic fluid hyperthermia (MFH), a careful design of the magnetic properties of nanoparticles is essential. We perform a systematic calculation of magnetic properties of Ni-alloy nanoparticles. Stoner-Wohlfarth model based theories (SWMBTs) are considered and the linear response theory (LRT) is used to extract the hysteresis loop of nickel alloy nanoparticles in alternating magnetic fields. It is demonstrated that in the safe range of magnetic field intensity and frequency the LRT cannot be used for the calculation of the area in the hysteresis for magnetic fields relevant for hyperthermia. The best composition and particle size for self-controlling hyperthermia with nickel alloys is determined based on SWMBTs. It is concluded that Ni-V and Ni-Zn are good candidates for self-controlling hyperthermia.

  3. Evaluating Primary Dendrite Trunk Diameters in Directionally Solidified Al-Si Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2014-01-01

    The primary dendrite trunk diameters of Al-Si alloys that were directionally solidified over a range of processing conditions have been measured. These data are analyzed with a model based primarily on an assessment of secondary dendrite arm dissolution in the mushy zone. Good fit with the experimental data is seen and it is suggested that the primary dendrite trunk diameter is a useful metric that correlates well with the actual solidification processing parameters. These results are placed in context with the limited results from the aluminium - 7 wt. % silicon samples directionally solidified aboard the International Space Station as part of the MICAST project.

  4. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    NASA Astrophysics Data System (ADS)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium–indium binary alloy (EGaIn) and gallium–indium–tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  5. The Estimation of Localized Corrosion Behavior of Ni-Based Dental Alloys Using Electrochemical Techniques

    NASA Astrophysics Data System (ADS)

    Mareci, Daniel; Chelariu, Romeu; Iacoban, Sorin; Munteanu, Corneliu; Bolat, Georgiana; Sutiman, Daniel

    2012-07-01

    The aim of this study is to investigate the electrochemical behavior of the five non-precious Ni-based dental casting alloys in acidified artificial saliva. For comparison, nickel was also investigated. In order to study the localized corrosion resistance, the cyclic potentiodynamic polarization (CCP) and electrochemical impedance spectroscopy were performed. Scanning electron microscopy (SEM) observations were made after the CCP tests. The Ni-Cr alloys with chromium (14-18%) contents were susceptible to localized corrosion. The Ni-Cr-Mo alloy with contents of chromium (≈13%) and molybdenum (9%) presents a dangerous breakdown, but have a zero corrosion potential so that the difference between them is around 650 mV. The Ni-Cr-Mo alloys with higher chromium (22-25%) and molybdenum (9-11%) contents had a much larger passive range in the polarization curve and were immune to pitting corrosion. Pitting resistance equivalent (PRE) of about ≈54 could provide the Ni-based alloy with a good pitting corrosion resistance.

  6. Electron–phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    NASA Astrophysics Data System (ADS)

    Samolyuk, G. D.; Béland, L. K.; Stocks, G. M.; Stoller, R. E.

    2016-05-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron–phonon (el–ph) coupling. The el–ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states at the Fermi level, which in turn reduces the el–ph coupling. Thus, the el–ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10–20% in the alloys under consideration.

  7. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGES

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  8. Electron phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    DOE PAGES

    Samolyuk, German D.; Stocks, George Malcolm; Stoller, Roger E.

    2016-04-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron–phonon (el–ph) coupling. The el–ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states atmore » the Fermi level, which in turn reduces the el–ph coupling. Thus, the el–ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10–20% in the alloys under consideration.« less

  9. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    NASA Astrophysics Data System (ADS)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium-indium binary alloy (EGaIn) and gallium-indium-tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  10. Electron-phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    NASA Astrophysics Data System (ADS)

    Samolyuk, G. D.; Béland, L. K.; Stocks, G. M.; Stoller, R. E.

    2016-05-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron-phonon (el-ph) coupling. The el-ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states at the Fermi level, which in turn reduces the el-ph coupling. Thus, the el-ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10-20% in the alloys under consideration.

  11. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  12. Indoor environmental corrosion of Ag-based alloys in the Egyptian Museum (Cairo, Egypt)

    NASA Astrophysics Data System (ADS)

    Ingo, G. M.; Angelini, E.; Riccucci, C.; de Caro, T.; Mezzi, A.; Faraldi, F.; Caschera, D.; Giuliani, C.; Di Carlo, G.

    2015-01-01

    In this study, we have investigated the indoor environmental corrosion of Ag-based alloys after long-term exposure in a showcase of an exhibition room and in the open atmosphere at the Egyptian Museum of Cairo (Egypt). In order to simulate the corrosion processes that occur at the surface of archaeological artefacts, Ag-based alloys with chemical composition, metallurgical features and micro-chemical structure similar to those of ancient alloys have been purposely produced as sacrificial reference samples. Our findings show that corrosion phenomena on alloy surface are mainly caused by environmental sulphur and chlorine containing species that react in different ways depending on the exhibition conditions and on the alloy composition. This approach allows to identify the degradation agents and mechanisms that really take place at the surface of objects similar to ancient artefacts without the necessity of sampling them. Moreover, it is possible to get useful indications for the safe storage or exhibition of silver archaeological artefacts, their cleaning and conservation.

  13. Effect of chromium and phosphorus on the physical properties of iron and titanium-based amorphous metallic alloy films

    NASA Technical Reports Server (NTRS)

    Distefano, S.; Rameshan, R.; Fitzgerald, D. J.

    1991-01-01

    Amorphous iron and titanium-based alloys containing various amounts of chromium, phosphorus, and boron exhibit high corrosion resistance. Some physical properties of Fe and Ti-based metallic alloy films deposited on a glass substrate by a dc-magnetron sputtering technique are reported. The films were characterized using differential scanning calorimetry, stress analysis, SEM, XRD, SIMS, electron microprobe, and potentiodynamic polarization techniques.

  14. Chromium-free conversion coatings based on inorganic salts (Zr/Ti/Mn/Mo) for aluminum alloys used in aircraft applications

    NASA Astrophysics Data System (ADS)

    Santa Coloma, P.; Izagirre, U.; Belaustegi, Y.; Jorcin, J. B.; Cano, F. J.; Lapeña, N.

    2015-08-01

    Novel chromium-free conversion coatings based on Zr/Ti/Mn/Mo compounds were developed at a pilot scale to improve the corrosion resistance of the AA2024-T3 and AA7075-T6 aluminum alloys for aircraft applications. The influence of the presence of Zr and Ti in the Zr/Ti/Mn/Mo conversion bath's formulation on the corrosion resistance of the coated alloys was investigated. The corrosion resistance provided by the conversion coatings was evaluated by salt spray exposure and potentiodynamic sweeps. Optical and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) and atomic force microscopy (AFM) operating in the Kelvin Probe mode (SKPFM) were used to provide microstructural information of the coated samples that achieved the best results in the corrosion tests. The salt spray test evidenced the higher corrosion resistance of the coated samples compared to the bare surfaces for both alloys. The potentiodynamic tests showed that the corrosion current density decreased for coated AA7075-T6 and AA2024-T3 alloys, which indicated an obvious improvement of the corrosion resistance with all the processes for both alloys. Although the corrosion resistance of the coated samples appeared to be higher for the alloy AA7075-T6 than for the alloy AA2024-T3, both alloys achieved the best corrosion protection with the coatings deposited from conversion bath formulations containing no titanium salts. The microscopy analysis on the coated AA7075-T6 samples revealed that a local deposition of Zr compounds and, possibly, an oxidation process occurred in the vicinity of the alloy's intermetallic particles. The amount of the Zr deposits at these locations increased with coating's formulations without Ti, which provided the best corrosion resistance. The Cr-free conversion coatings developed in this study for the AA7075-T6 and AA2024-T3 alloys do not meet yet the strict requirements of the aircraft industry. However, they significantly improved the corrosion

  15. Synthesis and characterization of mechanically alloyed aluminum-based compounds as high energy density materials

    NASA Astrophysics Data System (ADS)

    Zhu, Xiaoying

    2006-12-01

    A new type of metastable reactive powders for potential use as high energy density materials in propellants, explosives, and pyrotechnics was developed. These powders are intended to replace aluminum typically added to energetic formulations to increase reaction enthalpy and temperature. The new materials are metastable aluminum-based alloys, which enable achievement of substantially reduced ignition temperatures and accelerated bulk burn rates compared to aluminum. Titanium and lithium were used as alloying components. The materials properties and characteristics leading to their enhanced combustion performance were investigated. The powders were prepared using mechanical alloying and characterized using X-Ray Diffraction (XRD), Scanning Electron Microscopy with Energy Dispersive X-ray spectrometer (SEM/EDX), and thermal analysis. Detailed ignition measurements were performed to identify the processes affecting ignition for the prepared metastable powders. Al-Ti alloys were prepared with compositions ranging from Al0.95 Ti0.05 to Al0.75Ti0.25. Mechanically alloyed powders comprised solid solution of Ti and Al. Upon their heating, a number of subsolidus exothermic transitions were detected and assigned to formation of different modifications of Al3Ti. Three distinguishable oxidation steps were observed for the prepared alloys. The products formed at different oxidation stages were quantitatively analyzed by XRD. Ignition of mechanically alloyed Al-Ti powders was investigated experimentally for heating rates ranging from 3·103 to 2·10 4 K/s. It was shown that ignition was triggered by the exothermic formation of a metastable L12 phase of Al3Ti. Al-Li alloys were synthesized with a fixed bulk composition of Al 0.7Li0.3. At short milling times, an intermetallic LiAl delta-phase was readily produced. At longer milling times, the LiAl phase disappears and a solid solution of Li in Al (alpha-phase) formed with as much as 10 at % of dissolved Li. Continuing milling

  16. Thermodynamics-Based Selection and Design of Creep-Resistant Cast Mg Alloys

    NASA Astrophysics Data System (ADS)

    Abaspour, Saeideh; Cáceres, Carlos H.

    2015-12-01

    Atomic level thermodynamics arguments that account for the generally weak age hardening response while suggesting that extending the athermal regime through short-range order (SRO) is a most feasible path to increasing the creep strength of many current alloys are presented. The tendency, or otherwise, of many solutes to develop SRO in dilute solid solutions rationalizes a number of observations in current multicomponent Mg alloys, and in particular the retention of linear strain hardening at high temperatures, while it disputes the viability of several micromechanisms often considered active, such as pinning of edge dislocations by mobile solute clouds, dynamic precipitation of thermally stable precipitates, or atomic size effects on the diffusivity. Potential solutes are sorted out and ranked based on the sign and value of the enthalpy of mixing of binary solid solutions using the Miedema phenomenological scheme. Due to their large negative energy of mixing and reasonable solubility (>1 at. pct) at ~473 K (~200 °C), Y and Gd appear as the best candidates to increase the creep strength through SRO, followed by Nd and Ca, in close agreement with data reported in the literature. The feasibility of enhancing the age hardening response through homogeneously nucleated, coherent precipitates, in some cases despite the negative energy of mixing of the alloy, or via internally ordered precipitates mimicking those present in Mg-Th alloys is considered by making parallels with the Al-Zn and the Al-Cu alloy systems. The possible optimization of the strengthening of high pressure die cast alloys combining SRO and intergranular eutectics or of heat-treatable cast alloys through internally ordered precipitates and SRO is discussed.

  17. Gilbert damping and anisotropic magnetoresistance in iron-based alloys

    NASA Astrophysics Data System (ADS)

    Berger, L.

    2016-07-01

    We use the two-current model of Campbell and Fert to understand the compositional dependence of the Gilbert damping parameter in certain iron alloys. In that model, spin-up and spin-down carriers have different resistivities ρ↑ and ρ↓. We emphasize the part of the Gilbert parameter, called Gsf, generated by spin-flip interband processes. Both Gsf and the anisotropic magnetoresistance Δρ are proportional to the square of the spin-orbit parameter, and also proportional to ρ↑. In bcc alloys of iron with V, Cr, Mo, etc. solutes on the left of iron in the periodic table, ρ↑ is increased by a scattering resonance (Gomes and Campbell, 1966, 1968). Then ρ↑, Δρ, and Gsf all exhibit a peak at the same moderate concentration of the solute. We find the best fit between this theory and existing experimental data of Gilbert damping for Fe-V epitaxial films at room temperature (Cheng, 2006; Scheck et al., 2007). At room temperature, the predicted Gsf peak is masked by a background arising from non-flip intraband processes. At elevated temperatures, the peak is expected to become more prominent, and less hidden in the background.

  18. The effects of microstructural control on the mechanical behavior of Cr{sub 2}Nb-based alloys

    SciTech Connect

    Cook, J.A.; Liaw, P.K.; Liu, C.T.

    1995-08-01

    Microstructural evaluations and mechanical testing of Laves-phase alloys based on Cr{sub 2}Nb were examined in order to optimize microstructural and mechanical properties by thermomechanical treatment at temperatures up to 1600{degrees}C. At ambient temperatures, single-phase Cr{sub 2}Nb alloys are very hard and brittle due to the complicated crystal structure (C-15). The following results were revealed through examination of the Cr-Cr{sub 2}Nb two-phase region: (a) with increasing amounts of the soft chromium-rich phase, the compression strength and hardness decrease; (b) the annealing treatments studied thus far provided the best break-up of the coarse/brittle Laves-containing eutectic phase in the 94 at.% Cr - 6 at.% Nb (CN-7) alloy; (c) two different anneals, 1 hour at 1600{degrees}C + 4 hours at 1200{degrees}C and 4 hours at 1550{degrees}C + 2 days at 1200{degrees}C, lead to a substantial improvement in the room temperature strength and compressive ductility over previous annealing treatments. Hot Isostatic Pressing has led to only a marginal reduction in casting defects and refinement of the eutectic structure. A combination of hot forging and annealing has been initially promising in refining the brittle eutectic structure.

  19. A standards-based method for compositional analysis by energy dispersive X-ray spectrometry using multivariate statistical analysis: application to multicomponent alloys.

    PubMed

    Rathi, Monika; Ahrenkiel, S P; Carapella, J J; Wanlass, M W

    2013-02-01

    Given an unknown multicomponent alloy, and a set of standard compounds or alloys of known composition, can one improve upon popular standards-based methods for energy dispersive X-ray (EDX) spectrometry to quantify the elemental composition of the unknown specimen? A method is presented here for determining elemental composition of alloys using transmission electron microscopy-based EDX with appropriate standards. The method begins with a discrete set of related reference standards of known composition, applies multivariate statistical analysis to those spectra, and evaluates the compositions with a linear matrix algebra method to relate the spectra to elemental composition. By using associated standards, only limited assumptions about the physical origins of the EDX spectra are needed. Spectral absorption corrections can be performed by providing an estimate of the foil thickness of one or more reference standards. The technique was applied to III-V multicomponent alloy thin films: composition and foil thickness were determined for various III-V alloys. The results were then validated by comparing with X-ray diffraction and photoluminescence analysis, demonstrating accuracy of approximately 1% in atomic fraction. PMID:23298470

  20. A standards-based method for compositional analysis by energy dispersive X-ray spectrometry using multivariate statistical analysis: application to multicomponent alloys.

    PubMed

    Rathi, Monika; Ahrenkiel, S P; Carapella, J J; Wanlass, M W

    2013-02-01

    Given an unknown multicomponent alloy, and a set of standard compounds or alloys of known composition, can one improve upon popular standards-based methods for energy dispersive X-ray (EDX) spectrometry to quantify the elemental composition of the unknown specimen? A method is presented here for determining elemental composition of alloys using transmission electron microscopy-based EDX with appropriate standards. The method begins with a discrete set of related reference standards of known composition, applies multivariate statistical analysis to those spectra, and evaluates the compositions with a linear matrix algebra method to relate the spectra to elemental composition. By using associated standards, only limited assumptions about the physical origins of the EDX spectra are needed. Spectral absorption corrections can be performed by providing an estimate of the foil thickness of one or more reference standards. The technique was applied to III-V multicomponent alloy thin films: composition and foil thickness were determined for various III-V alloys. The results were then validated by comparing with X-ray diffraction and photoluminescence analysis, demonstrating accuracy of approximately 1% in atomic fraction.

  1. Superior Ballistic Impact Resistance Achieved by the Co-Base Alloy Haynes 25

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.; Noebe, Ronald D.; Revilock, Duane M.

    2003-01-01

    The fan case in a jet engine is required to contain a fan blade in the rare event of a blade loss during operation. Because of its function, the fan case is the largest structural component in high-bypass-ratio turbofan engines used in commercial aircraft. Therefore, the use of lighter and stronger materials would be advantageous in most engines and is practically a necessity in the latest generation of high-bypass engines. Small panels, 7 in. wide by 7 in. long, of a number of metallic alloys were impact tested at room temperature with a 0.50-caliber blunt-nose titanium alloy projectile at the NASA Glenn Research Center (ref. 1). These metallic systems included several high-strength aluminum (Al) alloys, Al-based laminates, aluminum metal matrix composites (Al-MMCs), nickel-base superalloys (Inconel 718 and 625), several titanium (Ti) alloys in different heat treated conditions, 304L stainless steel, a stainless-steel-based laminate, and a high strength steel (Nitronic 60). It was determined that a simple Co-base alloy (Haynes 25) had the best impact resistance on an areal weight basis. Haynes 25 was at least 10 percent better than IMI 550, the best titanium alloy tested to date, and it was far superior to other metals, especially at higher impact velocities (greater than 1100 ft/sec). Because this material could be ideal for fan containment applications in supersonic aircraft as a replacement for titanium, impact tests were also conducted at 371 oC and compared with results from alloys tested at elevated temperature under previous programs (i.e., Inconel 718, Ti-6242, M-152, Timetal 21S, and Aeromet 100). Although cobalt-base alloys are used in some high-temperature engine applications, to our knowledge they are not used in any containment systems. Advantages of cobalt over titanium include lower cost, easier processing, better high-temperature strength, and no fire hazard if tip rub occurs. Future plans include testing of lightweight sandwich panels with Haynes

  2. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy Assessed

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2002-01-01

    Gas turbine engines for future subsonic aircraft will require nickel-base disk alloys that can be used at temperatures in excess of 1300 F. Smaller turbine engines, with higher rotational speeds, also require disk alloys with high strength. To address these challenges, NASA funded a series of disk programs in the 1990's. Under these initiatives, Honeywell and Allison focused their attention on Alloy 10, a high-strength, nickel-base disk alloy developed by Honeywell for application in the small turbine engines used in regional jet aircraft. Since tensile, creep, and fatigue properties are strongly influenced by alloy grain size, the effect of heat treatment on grain size and the attendant properties were studied in detail. It was observed that a fine grain microstructure offered the best tensile and fatigue properties, whereas a coarse grain microstructure offered the best creep resistance at high temperatures. Therefore, a disk with a dual microstructure, consisting of a fine-grained bore and a coarse-grained rim, should have a high potential for optimal performance. Under NASA's Ultra-Safe Propulsion Project and Ultra-Efficient Engine Technology (UEET) Program, a disk program was initiated at the NASA Glenn Research Center to assess the feasibility of using Alloy 10 to produce a dual-microstructure disk. The objectives of this program were twofold. First, existing dual-microstructure heat treatment (DMHT) technology would be applied and refined as necessary for Alloy 10 to yield the desired grain structure in full-scale forgings appropriate for use in regional gas turbine engines. Second, key mechanical properties from the bore and rim of a DMHT Alloy 10 disk would be measured and compared with conventional heat treatments to assess the benefits of DMHT technology. At Wyman Gordon and Honeywell, an active-cooling DMHT process was used to convert four full-scale Alloy 10 disks to a dual-grain microstructure. The resulting microstructures are illustrated in the

  3. Structure and hot hardness of RuAl-based alloys produced by reactive sintering using hot isostatic pressing

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Morozov, A. E.; Padalko, A. G.; Drozdov, A. A.

    2008-04-01

    The structure and hot hardness (at temperatures up to 1100°C) of RuAl-based powder alloys with 1 3 at % Ni, Mo, Re, or Ru are studied. The alloys are produced by the reactive sintering of cold-compacted bars and subsequent threefold isostatic pressing with intermediate annealing at 1500°C performed after the first hot isostatic pressing. The samples have a residual pore content of 1 2.5 vol % and are characterized by a micrononuniform distribution of base and alloying elements. The alloys with refractory metals, such as Re, Mo, or Ru, are found to have the maximum hardness at all temperatures under study. At low temperatures, the effect is more substantial; the hardness of the Re-containing alloys exceeds that of the other alloys by a factor of 1.3 3.6. The increase in the hardness related to solid-solution alloying becomes more substantial owing to the microinhomogeneity of the sintered powder alloys and weakens because of microporosity. Recommendations that allow the uniformity of the distribution of the base and alloying elements to be increased are given.

  4. Evaluation of a chemical etching solution for nickel-chromium-beryllium and chromium-cobalt alloys.

    PubMed

    Ferrari, M; Cagidiaco, M C; Borracchini, A; Bertelli, E

    1989-11-01

    Two chemical etching solutions were capable of providing micromechanical retention in two nickel-chromium-beryllium alloys and in a chromium-cobalt alloy. A resin matrix was used to verify the quality of etching on the metal surfaces. The chemical etching solutions created high microretentive surfaces in nickel-chromium-beryllium alloy but the chromium-cobalt alloy surfaces after etching were less retentive. Improved chemical etching technique should encourage expanded use of the resin-bonded retainers.

  5. MTA Computer Based Evaluation System.

    ERIC Educational Resources Information Center

    Brenner, Lisa P.; And Others

    The MTA PLATO-based evaluation system, which has been implemented by a consortium of schools of medical technology, is designed to be general-purpose, modular, data-driven, and interactive, and to accommodate other national and local item banks. The system provides a comprehensive interactive item-banking system in conjunction with online student…

  6. Boundary Engineering for the Thermoelectric Performance of Bulk Alloys Based on Bismuth Telluride.

    PubMed

    Mun, Hyeona; Choi, Soon-Mok; Lee, Kyu Hyoung; Kim, Sung Wng

    2015-07-20

    Thermoelectrics, which transports heat for refrigeration or converts heat into electricity directly, is a key technology for renewable energy harvesting and solid-state refrigeration. Despite its importance, the widespread use of thermoelectric devices is constrained because of the low efficiency of thermoelectric bulk alloys. However, boundary engineering has been demonstrated as one of the most effective ways to enhance the thermoelectric performance of conventional thermoelectric materials such as Bi2 Te3 , PbTe, and SiGe alloys because their thermal and electronic transport properties can be manipulated separately by this approach. We review our recent progress on the enhancement of the thermoelectric figure of merit through boundary engineering together with the processing technologies for boundary engineering developed most recently using Bi2 Te3 -based bulk alloys. A brief discussion of the principles and current status of boundary-engineered bulk alloys for the enhancement of the thermoelectric figure of merit is presented. We focus mainly on (1) the reduction of the thermal conductivity by grain boundary engineering and (2) the reduction of thermal conductivity without deterioration of the electrical conductivity by phase boundary engineering. We also discuss the next potential approach using two boundary engineering strategies for a breakthrough in the area of bulk thermoelectric alloys.

  7. The observations of faulted dipoles in deformed TiAl-based alloys

    SciTech Connect

    Gao, Y.; Zhu, J.; Cai, Q.G.

    1995-08-01

    The deformation structure of polycrystalline TiAl-based alloys after uniaxial compression at temperature range from 77K to 1073K has been examined using transmission electron microscopy. It was observed that a large number of faulted dipoles are commonly present in deformation structure of the alloys compressed at low temperature 77K and room temperature. The nature of the faulted dipoles has been determined to be intrinsic stacking fault lying on {l_brace}111{r_brace} plane, bounded by 1/6 {l_brace}112] partial dislocations. A possible mechanism for the formation of the faulted dipoles was suggested. The results of the statistic observation shows that faulted dipoles in deformed Ti-48Al and Ti-(47-48)Al-X (X = V, Cr, Mn) alloys are less than those in single phase Ti-52Al alloy, and the number of the faulted dipoles decreases with increasing deformation temperature. The effect of the faulted dipoles on plastic deformation of the alloy was discussed.

  8. Ignition characteristics of the iron-based alloy UNS S66286 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1988-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the iron based alloy UNS S66286. Ignition of the alloy was achieved by heating the top surface of a cylindrical specimen with a continuous-wave CO2 laser. Two heating procedures were used. In the first, laser power was adjusted to maintain an approximately linear increase in surface temperature. In the second, laser power was periodically increased until autoheating (self-heating) was established. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature to rates greater than what would be expected from increased temperature alone. It is suggested that the source of these endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (25 to 2000 psia).

  9. Mechanical behavior and phase stability of NiAl-based shape memory alloys

    SciTech Connect

    George, E.P.; Liu, C.T.; Horton, J.A.; Kunsmann, H.; King, T.; Kao, M.

    1993-12-31

    NiAl-based shape memory alloys (SMAs) can be made ductile by alloying with 100--300 wppm B and 14--20 at.% Fe. The addition of Fe has the undesirable effect that it lowers the temperature (A{sub p}) of the martensite {yields} austenite phase transformation. Fortunately, however, A can be raised by lowering the ``equivalent`` amount of Al in the alloy. In this way a high A{sub p} temperature of {approximately}190 C has been obtained without sacrificing ductility. Furthermore, a recoverable strain of 0.7% has been obtained in a Ni-Al-Fe alloy with A{sub p} temperature of {approximately}140 C. Iron additions do not suppress the aging-induced embrittlement that occurs in NiAl alloys at 300--500 C as a result of Ni{sub 5}Al{sub 3} precipitation. Manganese additions (up to 10 at.%) have the effect of lowering A{sub p}, degrading hot workability, and decreasing room-temperature ductility.

  10. Strengthening of Mg based alloy through grain refinement for orthopaedic application.

    PubMed

    Nayak, Soumyaranjan; Bhushan, Bharat; Jayaganthan, R; Gopinath, P; Agarwal, R D; Lahiri, Debrupa

    2016-06-01

    Magnesium is presently attracting a lot of interest as a replacement to clinically used orthopaedic implant materials, due to its ability to solve the stress shielding problems, biodegradability and osteocompatibility. However, the strength of Mg is still lower than the requirement and it becomes worse after it starts degrading fast, while being exposed in living body environment. This research explores the effectiveness of 'grain refinement through deformation', as a tool to modify the strength (while keeping elastic modulus unaffected) of Mg based alloys in orthopaedic application. Hot rolled Mg-3wt% Zn alloy (MZ3) has been investigated for its potential in orthopaedic implant. Microstructure, mechanical properties, bio-corrosion properties and biocompatibility of the rolled samples are probed into. Grain size gets refined significantly with increasing amount of deformation. The alloy experiences a marked improvement in hardness, yield strength, ultimate tensile strength, strain and toughness with finer grain size. An increment in accelerated corrosion rate is noted with decreasing grain size, which is correlated to the increased grain boundary area and mechano-chemical dissolution. However, immersion test in simulated body fluid (SBF) reveals reduction in corrosion rate after third day of immersion. This was possible owing to precipitation of protective hydroxyapatite (HA) layer, formed out of the interaction of SBF and the alloy. More nucleation sites at the grain boundary for fine grained samples help in forming more HA and thus reduce the corrosion rate. Human osteosarcoma cells show less viability and adhesion on grain refined alloy. PMID:26745721

  11. Boundary Engineering for the Thermoelectric Performance of Bulk Alloys Based on Bismuth Telluride.

    PubMed

    Mun, Hyeona; Choi, Soon-Mok; Lee, Kyu Hyoung; Kim, Sung Wng

    2015-07-20

    Thermoelectrics, which transports heat for refrigeration or converts heat into electricity directly, is a key technology for renewable energy harvesting and solid-state refrigeration. Despite its importance, the widespread use of thermoelectric devices is constrained because of the low efficiency of thermoelectric bulk alloys. However, boundary engineering has been demonstrated as one of the most effective ways to enhance the thermoelectric performance of conventional thermoelectric materials such as Bi2 Te3 , PbTe, and SiGe alloys because their thermal and electronic transport properties can be manipulated separately by this approach. We review our recent progress on the enhancement of the thermoelectric figure of merit through boundary engineering together with the processing technologies for boundary engineering developed most recently using Bi2 Te3 -based bulk alloys. A brief discussion of the principles and current status of boundary-engineered bulk alloys for the enhancement of the thermoelectric figure of merit is presented. We focus mainly on (1) the reduction of the thermal conductivity by grain boundary engineering and (2) the reduction of thermal conductivity without deterioration of the electrical conductivity by phase boundary engineering. We also discuss the next potential approach using two boundary engineering strategies for a breakthrough in the area of bulk thermoelectric alloys. PMID:25782971

  12. Low temperature mechanical properties, fractographic and metallographic evaluation of several alloy steels

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1973-01-01

    The mechanical properties are presented of alloy steels, 4130, 4140, 4340, 6150, and 8740. Test specimens were manufactured from approximately 1.00 inch (2.54 cm) diameter bar stock which had been heat treated to two different hardness levels. The following mechanical tests were performed at temperatures of 80 F (+26.7 C), 0 F (-17.8 C), -100 F (-73 C), and -200 F (-129 C): (1) tensile test (Ultimate, yield, modulus, elongation, and reduction of area), (2) notched tensile test, (3) charpy V-notched impact test (impact energy), and (4) double shear strength test (ultimate and yield). The test data indicate excellent tensile strength, notched/unnotched tensile ratios, ductility, impact, and shear properties at all test temperatures, except at -200 F (-129 C) where the impact strength of the higher strength group of alloy steels, 4130 (Rc-37) and 4140 (Rc-44) decreased to approximately 9 ft. lbs. (12 joules) and 6 ft. lbs. (8 joules), respectively. Chemical, metallographic, and fractographic analyses were also performed to evaluate microstructure, microhardness and the effect of decrease in temperature on the ductile to brittle failure transition.

  13. A mechanical property and stress corrosion evaluation of Custom 455 stainless steel alloy

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1972-01-01

    The mechanical and stress corrosion properties are presented of vacuum melted Custom 455 stainless steel alloy bar (1.0-inch diameter) and sheet (0.083-inch thick) material aged at 950 F, 1000 F, and 1050 F. Low temperature mechanical properties were determined at temperatures of 80 F, 0 F, -100 F, and -200 F. For all three aging treatments, the ultimate tensile and 0.2 percent offset yield strengths increased with decreasing test temperatures while the elongation held fairly constant down to -100 F and decreased at -200 F. Reduction in Area decreased moderately with decreasing temperature for the longitudinal round (0.250-inch diameter) specimens. Notched tensile strength and charpy V-notched impact strength decreased with decreasing test temperature. For all three aging treatments, no failures were observed in the unstressed specimens or the specimens stressed to 50, 75, and 100 percent of their yield strengths for 180 days of alternate immersion testing in a 3.5 percent NaCl solution. As indicated by the results of tensile tests performed after alternate immersion testing, the mechanical properties of Custom 455 alloy were not affected by stress or exposure under the conditions of the evaluation.

  14. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    NASA Astrophysics Data System (ADS)

    Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-01

    In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] < 1 the alloys' specimens get a more negative stationary electrode potential than equilibrium electrode potentials of some uranium intermetallic compounds and alloys with nickel and molybdenum. This leads to spontaneous behavior of alloy formation processes on the specimens' surface and further diffusion of uranium deep into the metallic phase. As consequence of this films of intermetallic compounds and alloys of nickel, molybdenum, tungsten with uranium are formed on the alloys specimens' surface

  15. Niobium-aluminum base alloys having improved, high temperature oxidation resistance

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G. (Inventor); Stephens, Joseph R. (Inventor)

    1991-01-01

    A niobium-aluminum base alloy having improved oxidation resistance at high temperatures and consisting essentially of 48%-52% niobium, 36%-42% aluminum, 4%-10% chromium, 0%-2%, more preferably 1%-2%, silicon and/or tungsten with tungsten being preferred, and 0.1%-2.0% of a rare earth selected from the group consisting of yttrium, ytterbium and erbium. Parabolic oxidation rates, k.sub.p, at 1200.degree. C. range from about 0.006 to 0.032 (mg/cm.sup.2).sup.2 /hr. The new alloys also exhibit excellent cyclic oxidation resistance.

  16. Integrated Design and Rapid Development of Refractory Metal Based Alloys for Fossil Energy Applications

    SciTech Connect

    Dogan, O.N.; King, P.E.; Gao, M.C.

    2008-07-01

    One common barrier in the development of new technologies for future energy generating systems is insufficiency of existing materials at high temperatures (>1150oC) and aggressive atmospheres (e.g., steam, oxygen, CO2). To overcome this barrier, integrated design methodology will be applied to the development of refractory metal based alloys. The integrated design utilizes the multi-scale computational methods to design materials for requirements of processing and performance. This report summarizes the integrated design approach to the alloy development and project accomplishments in FY 2008.

  17. Chemical durability and degradation mechanisms of HT9 based alloy waste forms with variable Zr content

    SciTech Connect

    Olson, L. N.

    2015-10-30

    In Corrosion studies were undertaken on alloy waste forms that can result from advanced electrometallurgical processing techniques to better classify their durability and degradation mechanisms. The waste forms were based on the RAW3-(URe) composition, consisting primarily of HT9 steel and other elemental additions to simulate nuclear fuel reprocessing byproducts. The solution conditions of the corrosion studies were taken from an electrochemical testing protocol, and meant to simulate conditions in a repository. The alloys durability was examined in alkaline and acidic brines.

  18. Evolution of precipitate in nickel-base alloy 718 irradiated with argon ions at elevated temperature

    NASA Astrophysics Data System (ADS)

    Jin, Shuoxue; Luo, Fengfeng; Ma, Shuli; Chen, Jihong; Li, Tiecheng; Tang, Rui; Guo, Liping

    2013-07-01

    Alloy 718 is a nickel-base superalloy whose strength derives from γ'(Ni3(Al,Ti)) and γ″(Ni3Nb) precipitates. The evolution of the precipitates in alloy 718 irradiated with argon ions at elevated temperature were examined via transmission electron microscopy. Selected-area electron diffraction indicated superlattice spots disappeared after argon ion irradiation, which showing that the ordered structure of the γ' and γ″ precipitates became disordered. The size of the precipitates became smaller with the irradiation dose increasing at 290 °C.

  19. The effect of interface properties on nickel base alloy composites

    NASA Technical Reports Server (NTRS)

    Groves, M.; Grossman, T.; Senemeier, M.; Wright, K.

    1995-01-01

    This program was performed to assess the extent to which mechanical behavior models can predict the properties of sapphire fiber/nickel aluminide matrix composites and help guide their development by defining improved combinations of matrix and interface coating. The program consisted of four tasks: 1) selection of the matrices and interface coating constituents using a modeling-based approach; 2) fabrication of the selected materials; 3) testing and evaluation of the materials; and 4) evaluation of the behavior models to develop recommendations. Ni-50Al and Ni-20AI-30Fe (a/o) matrices were selected which gave brittle and ductile behavior, respectively, and an interface coating of PVD YSZ was selected which provided strong bonding to the sapphire fiber. Significant fiber damage and strength loss was observed in the composites which made straightforward comparison of properties with models difficult. Nevertheless, the models selected generally provided property predictions which agreed well with results when fiber degradation was incorporated. The presence of a strong interface bond was felt to be detrimental in the NiAI MMC system where low toughness and low strength were observed.

  20. Microstructures and Mechanical Properties of Two-Phase Alloys Based on NbCr(2)

    SciTech Connect

    Cady, C.M.; Chen, K.C.; Kotula, P.G.; Mauro, M.E.; Thoma, D.J.

    1998-12-07

    A two-phase, Nb-Cr-Ti alloy (bee+ C15 Laves phase) has been developed using several alloy design methodologies. In effort to understand processing-microstructure-property relationships, diffment processing routes were employed. The resulting microstructure and mechanical properties are discussed and compared. Plasma arc-melted samples served to establish baseline, . . . as-cast properties. In addition, a novel processing technique, involving decomposition of a supersaturated and metastable precursor phase during hot isostatic pressing (HIP), was used to produce a refined, equilibrium two-phase microstructure. Quasi-static compression tests as a ~ function of temperature were performed on both alloy types. Different deformation mechanisms were encountered based upon temperature and microstructure.

  1. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells

    PubMed Central

    Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity. PMID:27327435

  2. Creep-rupture behavior of a developmental cast-iron-base alloy for use up to 800 deg C

    NASA Technical Reports Server (NTRS)

    Titran, Robert H.; Scheuermann, Coulson M.

    1987-01-01

    A promising iron-base cast alloy is being developed as part of the DOE/NASA Stirling Engine Systems Project under contract DEN 3-282 with the United Technologies Research Center. This report presents the results of a study at the Lewis Research Center of the alloy's creep-rupture properties. The alloy was tested under a variety of conditions and was found to exhibit the normal 3-stage creep response. The alloy compared favorably with others being used or under consideration for the automotive Stirling engine cylinder/regenerator housing.

  3. Improved Warm-Working Process For An Iron-Base Alloy

    NASA Technical Reports Server (NTRS)

    Cone, Fred P.; Cryns, Brendan J.; Miller, John A.; Zanoni, Robert

    1992-01-01

    Warm-working process produces predominantly unrecrystallized grain structure in forgings of iron-base alloy A286 (PWA 1052 composition). Yield strength and ultimate strength increased, and elongation and reduction of area at break decreased. Improved process used on forgings up to 10 in. thick and weighing up to 900 lb.

  4. Simulation of deep drawing of aluminium alloy sheets using convex texture based plastic potentials

    NASA Astrophysics Data System (ADS)

    He, S.; Van Bael, A.; Van Houtte, P.

    2004-06-01

    In the present study, texture based convex plastic potentials are used to derive the yield locus for the anisotropic materials. Finite element analysis is performed on cup drawing process of aluminium alloy sheets. The predicted results are compared to the experimental data.

  5. Alloy 600 corrosion monitor based on fiber optic strain gage

    SciTech Connect

    Berthold, J.W.; Passell, T.O.

    1996-10-01

    There is a real need to measure strain at high temperatures in many applications. For example, in nuclear steam generators that contain Alloy 600 tubing, intergranular attack (IGA) and stress corrosion cracking (SCC) are significant problems. Measuring strain in this tubing might provide an early warning of the onset of IGA/SCC and the rate of SCC progression. This report describes a method to measure the onset of IGA and the progression of SCC that occurs at a crevice on the inside surface of a tube. The measurement is accomplished by monitoring strain on the outside surface of the tube using welded, fiber-optic strain gages. In an actual application of this approach in a power plant, the strain gages must survive temperatures above 600 F for extended periods (months or years) and must provide repeatable measurements.

  6. Large anisotropic magnetoresistance of ruthenium-based Heusler alloys

    NASA Astrophysics Data System (ADS)

    Mizusaki, S.; Ohnishi, T.; Douzono, A.; Nagata, Y.; Ozawa, T. C.; Samata, H.; Noro, Y.

    2009-04-01

    Anomalous magnetic behavior was found in the polycrystalline Heusler alloy system Ru2Mn1-xFexGe. Samples of x =0 and 1.0 show no magnetoresistance (MR); however, the anisotropic MR effect is observed for x =0.5 (MR ratios of -4% and +2% are observed under parallel and perpendicular configurations of applied field and applied current, respectively). Moreover, magnetic measurement revealed that the sample of x =0 is antiferromagnetic, whereas the samples of x =0.5 and 1.0 are ferromagnetic with Curie temperatures of 270 and 490 K, respectively. The saturation magnetization and coercivity at 5 K are 3.1μB/f.u. and negligibly small for x =1.0 and 1.8μB/f.u. and 0.1 T for x =0.5, respectively. The MR effect is explained by a model in which antiferromagnetic and ferromagnetic domains coexist.

  7. Characterization of hydrogen barrier coatings for titanium-base alloys

    NASA Astrophysics Data System (ADS)

    Leguey, T.; Baluc, N.; Jansen, F.; Victoria, M.

    2002-12-01

    The purpose of this study was to investigate the barrier efficiency of a thick thermal spray deposit on the α-titanium alloy, Ti-5Al-2.4Sn against hydrogen penetration. Therefore, a duplex coating has been applied by plasma spraying using a Sulzer Metco F4 gun. The selected duplex coating system consisted of a 0.1-0.2 mm thick tantalum bond layer and a chromium oxide top layer doped with 3 wt% titanium oxide. The achieved thickness of the top layer was about 0.6 mm. The coated specimens have been characterized with regard to bond strength, hardness and microstructure. Hydrogen charging experiments were performed in a Sievert's apparatus.

  8. First-principles evaluation of intrinsic, side-jump, and skew-scattering parts of anomalous Hall conductivities in disordered alloys

    NASA Astrophysics Data System (ADS)

    Hyodo, K.; Sakuma, A.; Kota, Y.

    2016-09-01

    We develop a first-principles procedure for the individual evaluation of the intrinsic, side-jump, and skew-scattering contributions to the anomalous Hall conductivity σx y. This method is based on the different microscopic conductive processes of each origin of σx y in the Kubo-Bastin formula. We also present an approach for implementing this scheme in the tight-binding linear muffin-tin orbital (TB-LMTO) method with the coherent potential approximation (CPA). The validity of this calculation method is demonstrated for disordered FePt and FePd alloys. We find that the estimated value of each origin of σx y exhibits reasonable dependencies on the electron scattering in these disordered alloys.

  9. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    SciTech Connect

    Zinkle, Steven J

    2014-06-01

    candidate for certain fusion energy structural applications. Conversely, CuNiBe may not be preferred at intermediate temperatures of 250-500 C due to the poor ductility and fracture toughness of CuNiBe alloys at temperatures >250 C. The potential deformation mechanisms responsible for the transition from transgranular to intergranular fracture are discussed. The possible implications for other precipitation hardened alloys such as nickel based superalloys are briefly discussed.

  10. Comparison of methanol and ethylene glycol oxidation by alloy and Core-Shell platinum based catalysts

    NASA Astrophysics Data System (ADS)

    Kaplan, D.; Burstein, L.; Rosenberg, Yu.; Peled, E.

    2011-10-01

    Two Core-Shell, RuCore-PtShell and IrNiCore-PtRuShell, XC72-supported catalyst were synthesized in a two-step deposition process with NaBH4 as reducing agent. The structure and composition of the Core-Shell catalysts were determined by EDS, XPS and XRD. Electrochemical characterization was performed with the use of cyclic voltammetry. Methanol and ethylene glycol oxidation activities of the Core-Shell catalysts (in terms of surface and mass activities) were studied at 80 °C and compared to those of a commercial Pt-Ru alloy catalyst. The surface activity of the alloy based catalyst, in the case of methanol oxidation, was found to be superior as a result of optimized surface Pt:Ru composition. However, the mass activity of the PtRu/IrNi/XC72 was higher than that of the alloy based catalyst by ∼50%. Regarding ethylene glycol oxidation, while the surface activity of the alloy based catalyst was slightly higher than that of the Pt/Ru/XC72 catalyst, the latter showed ∼66% higher activities in terms of A g-1 of Pt. These results show the potential of Core-Shell catalysts for reducing the cost of catalysts for DMFC and DEGFC.

  11. QUANTITATIVE NON-DESTRUCTIVE EVALUATION (QNDE) OF THE ELASTIC MODULI OF POROUS TIAL ALLOYS

    SciTech Connect

    Yeheskel, O.

    2008-02-28

    The elastic moduli of {gamma}-TiA1 were studied in porous samples consolidated by various techniques e.g. cold isostatic pressing (CIP), pressure-less sintering, or hot isostatic pressing (HIP). Porosity linearly affects the dynamic elastic moduli of samples. The results indicate that the sound wave velocities and the elastic moduli affected by the processing route and depend not only on the attained density but also on the consolidation temperature. In this paper we show that there is linear correlation between the shear and the longitudinal sound velocities in porous TiA1. This opens the way to use a single sound velocity as a tool for quantitative non-destructive evaluation (QNDE) of porous TiA1 alloys. Here we demonstrate the applicability of an equation derived from the elastic theory and used previously for porous cubic metals.

  12. Dosimetry Evaluation of In-Core and Above-Core Zirconium Alloy Samples in a PWR

    NASA Astrophysics Data System (ADS)

    Amiri, Benjamin W.; Foster, John P.; Greenwood, Larry R.

    2016-02-01

    A description of the neutron fluence analysis of activated zirconium alloys samples at a Westinghouse 3-loop reactor is presented. These samples were irradiated in the core and in the fuel plenum region, where dosimetry measurements are relatively rare compared with regions radially outward of the core. Dosimetry measurements performed by Batelle/PNNL are compared to the calculational models. Good agreement is shown with the in-core measurements when using analysis conditions expected to best represent this region, such as an assembly-specific axial power distribution. However, the use of these conditions to evaluate dosimetry in the fuel plenum region can lead to significant underestimation of the fluence. The use of a flat axial power distribution, however, does not underestimate the fluence in the fuel plenum region.

  13. Microstructure Evaluation and Mechanical Properties of Low Alloy Cryogenic Steel Processed by Normalizing Treatment

    NASA Astrophysics Data System (ADS)

    Liu, Zili; Liu, Xiqin; Hou, Zhiguo; Zhou, Shuangshuang; Tian, Qingchao

    2016-09-01

    Effects of the normalizing treatment on microstructural evolution, mechanical properties, and impact fracture behavior of 20MnV low alloy cryogenic as-rolled steel were evaluated. The results indicate that grain boundary carbide and acicular ferrite of the as-rolled steel were eliminated and a large amount of nanoscale VC precipitates were observed after 860 °C normalizing treatment. The as-normalized steel had lower strength, higher elongation, and impact absorbed energy than as-rolled steel. The optimal comprehensive mechanical property, especially the superior cryogenic toughness with impact absorbed energy values at -20 and -50 °C were 62 and 40 J, respectively, was obtained at 860 °C. The as-rolled steel contained shearing crack and necking crack simultaneously, while 860 °C as-normalized steel only contained deflecting necking crack, indicating the significant improvement of the toughness.

  14. 76 FR 72929 - Decision To Evaluate a Petition To Designate a Class of Employees From Titanium Alloys...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-28

    ... class of employees from Titanium Alloys Manufacturing in Niagara Falls, New York, to be included in the Special Exposure Cohort under the Energy Employees Occupational Illness Compensation Program Act of 2000... HUMAN SERVICES Decision To Evaluate a Petition To Designate a Class of Employees From Titanium...

  15. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    PubMed Central

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  16. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    NASA Astrophysics Data System (ADS)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  17. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

    PubMed

    Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  18. High-temperature microstructural stability in iron- and nickel-base alloys from rapid solidification processing

    SciTech Connect

    Flinn, J.E. ); Bae, J.C.; Kelly, T.F. )

    1991-08-01

    The properties and performance of metallic alloys for heat resistant applications depend on the fineness, homogeneity, and stability of their microstructures, particularly after high temperature exposures. Potential advantages of rapid solidification processing (RSP) of alloys for such applications are the homogeneity in composition and fine microstructural features derived from the nature of the RSP process. The main RSP product form is powder, is which obtained by atomizing a narrow melt stream into fine molten droplets. Rapid cooling of the droplets is typically achieved through convective cooling with noble gases such as argon or helium. Consolidation of RSP powder, either using near-net-shape methods or into forms that can be converted to final product shapes, requires exposures to fairly high temperatures, usually 900 to 1200{degrees}C for iron- and nickel-base alloys. Full consolidation, i.e., complete densification with accompanying particle bonding, usually requires pressure or stress assistance. Consolidation, as well as any subsequent thermal-mechanical processing, may affect the chemical homogeneity and fine microstructures. A study has been performed on a series of RSP iron- and nickel-base alloys. The results of microstructure examinations and mechanical properties tests of the consolidated powders, and their correlation, will be covered in this paper. 14 refs., 10 figs., 1 tab.

  19. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  20. Industrial Environmental Testing of Coupons and Prototype Cylinders Coated With Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Aprigliano, L F; Day, S D; Lian, T; Farmer, J C

    2007-03-06

    Iron-based amorphous alloys are desirable for many industrial applications due to their dual capacity to resist corrosion and wear. These alloys may also contain a significant amount of boron which makes them candidates for criticality control, for example, in high-level nuclear waste disposition applications. The Fe-based amorphous alloys can be produced in powder form and then deposited using a HVOF thermal spray process on any surface that needs to be protected. For the current testing coupons of 316L stainless steels were coated with the amorphous alloy SAM2X5 and then tested for corrosion resistance in the salt-fog chamber and in other industrial environments. Prototype cylinders were also prepared and environmentally tested. One cylinder was 30-inch diameter, 88-inch long, and 3/8-inch thick. The coating thickness was 0.015 to 0.019-inch thick. The cylinder was in good condition after the test. Along the body of the cylinder only two pinpoint spot sized signs of rust were seen. Test results will be compared with the behavior of witness materials under the same tested conditions.

  1. Deformation behavior of NiAl-based alloys containing iron, cobalt, and hafnium

    NASA Technical Reports Server (NTRS)

    Pank, D. R.; Koss, D. A.; Nathal, M. V.

    1989-01-01

    The effects of alloying additions on the mechanical properties of the B2 intermetallic NiAl have been investigated in both the melt-spun ribbon and consolidated, bulk form. The study is based on a matrix of NiAl-based alloys with up to 20 at. pct Co and Fe additions and with reduced Al levels in the range of 30-40 at. pct. Characterization of the melt-spun ribbon by optical and scanning electron microscopy indicates a range of microstructures, including single-phase beta, gamma-prime necklace phase surrounding either martensitic or beta grains, and a mixture of equiaxed martensitic and gamma-prime grains. Bend ductility is present in melt-spun and annealed ribbons exhibiting the gamma-prime necklace structure and in a single-phase beta material containing 20 at. pct Fe. The analysis of compressive flow behavior on consolidated, bulk specimens indicates that the single-phase beta alloys exhibit a continuous decrease in yield stress with increasing temperature and profuse microcracking at grain boundaries. In contrast, multiphase (gamma-prime + either martensite or beta) alloys tend to display a peak in flow stress between 600 and 800 K, with little or no signs of microcracking. In general, heat treatments which convert the martensitic grains to beta + gamma-prime result in improved strength at temperatures above 600 K and better resistance to crack initiation.

  2. Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

    NASA Astrophysics Data System (ADS)

    Vega Valer, Vladimir

    Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

  3. An Integrated Study of a Novel Thermal Coating for Nb-Based High Temperature Alloy

    SciTech Connect

    Yang, Shizhong

    2015-01-31

    This report summarizes our recent works of ab initio density functional theory (DFT) method and molecular dynamics (MD) simulation on the interfaces between niobium substrate and coatings at atomic level. Potential oxidation barrier bond coat, Nb₂AlC and high entropy alloys, and top coat candidates were synthesized, characterized, and evaluated in our labs. The simulation methods, experimental validation techniques, achievements already reached, students and postdoc training, and future improvement are briefly introduced.

  4. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-06-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  5. Shape memory alloy-based moment connections with superior self-centering properties

    NASA Astrophysics Data System (ADS)

    Farmani, Mohammad Amin; Ghassemieh, Mehdi

    2016-07-01

    Superelastic shape memory alloys (SMAs) have the potential to create a spontaneous recentering mechanism on the connections of a structural system under seismic actions, which results in mitigation of the damage in the main structural members. In this article, innovative types of steel beam-to-column moment connections incorporating SMA bolts and plates are introduced and studied through a numerical approach. First, SMA bolted end-plate connection model is produced and analyzed by means of the finite element method to validate the numerical analysis against the prior experimental results. Then, the performance of eleven different end-plate moment connection models subjected to cyclic loading is investigated. By selecting the lower values for the moment capacity based on bolts strength in comparison to the flexural resistance of the beam, the plastic hinge is transferred from the beam section to the beam–column interface. Hence, employing superelastic materials at the connection interface could be potentially effective in providing the desired self-centering effect in the connection. To this end, the impact of utilizing superelastic SMA bolts and end-plates instead of using the conventional structural steel on the overall cyclic response of the connections is evaluated in this study. Results show that extended end-plate connections equipped with SMA bolts and end-plates, if properly proportioned and detailed, not only exhibit a clear reduction in the residual drifts after a seismic event, but also can meet the ductility requirements with good energy dissipation and sufficient stiffness.

  6. Shape memory alloy-based moment connections with superior self-centering properties

    NASA Astrophysics Data System (ADS)

    Farmani, Mohammad Amin; Ghassemieh, Mehdi

    2016-07-01

    Superelastic shape memory alloys (SMAs) have the potential to create a spontaneous recentering mechanism on the connections of a structural system under seismic actions, which results in mitigation of the damage in the main structural members. In this article, innovative types of steel beam-to-column moment connections incorporating SMA bolts and plates are introduced and studied through a numerical approach. First, SMA bolted end-plate connection model is produced and analyzed by means of the finite element method to validate the numerical analysis against the prior experimental results. Then, the performance of eleven different end-plate moment connection models subjected to cyclic loading is investigated. By selecting the lower values for the moment capacity based on bolts strength in comparison to the flexural resistance of the beam, the plastic hinge is transferred from the beam section to the beam-column interface. Hence, employing superelastic materials at the connection interface could be potentially effective in providing the desired self-centering effect in the connection. To this end, the impact of utilizing superelastic SMA bolts and end-plates instead of using the conventional structural steel on the overall cyclic response of the connections is evaluated in this study. Results show that extended end-plate connections equipped with SMA bolts and end-plates, if properly proportioned and detailed, not only exhibit a clear reduction in the residual drifts after a seismic event, but also can meet the ductility requirements with good energy dissipation and sufficient stiffness.

  7. Welding of Mo-Based Alloy Using Electron Beam and Laser-GTAW Hybrid Welding Techniques

    NASA Astrophysics Data System (ADS)

    Chatterjee, Anjan; Kumar, Santosh; Tewari, Raghvendra; Dey, Gautam Kumar

    2016-03-01

    In the current study, welding of TZM (molybdenum-based alloy) plates in square-butt configuration was carried out using electron beam and laser-GTAW hybrid power sources. Microstructures of weld joint containing three zones—parent metal, heat-affected zone, and fusion zone—were clearly identified when examined through optical and scanning electron microscopy. The weld joints were found to be sound with very wide fusion and heat-affected zones. The microstructure of the fusion zone was coarse-grained. as-solidified microstructure, while the microstructure of heat-affected zone was the recrystallized microstructure with reduction in grain size as distance from the fusion line increased. Microhardness profile using Vickers hardness tester was obtained across the weld region, and the tensile properties of the weld joints were evaluated by performing room temperature tensile test and fracture was examined using scanning electron microscope. Joint coefficient of the weld joints were ~40 to 45 pct of that of the parent metals with nonmeasurable tensile ductility with predominantly transgranular mode of fracture indicating weakness along the grain boundary. Detailed orientation imaging and transmission electron microscopy were carried out to understand the most dominating factor in introducing weld joint brittleness.

  8. Process development of two high strength tantalum base alloys (ASTAR-1211C and ASTAR-1511C)

    NASA Technical Reports Server (NTRS)

    Ammon, R. L.

    1974-01-01

    Two tantalum base alloys, Ta-12W-1.0Re-0.7Hf-0.025C(ASTAR-1211C) and Ta-15W-1.0Re-0.7Hf-0.025C(ASTAR-1511C), were cast as 12.5 cm (5 inch) diameter ingots and processed to swaged rod, sheet, forged plate, and tubing. Swaged rod was evaluated with respect to low temperature ductility, elevated temperature tensile properties, and elevated temperature creep behavior. A standard swaging process and final annealing schedule were determined. Elevated temperature tensile properties, low temperature impact properties, low temperature DBTT behavior, and extended elevated temperature creep properties were determined. A process for producing ASTAR-1211C and ASTAR-1511C sheet were developed. The DBTT properties of GTA and EB weld sheet given post-weld anneal and thermal aging treatments were determined using bend and tensile specimens. High and low temperature mechanical properties of forging ASTAR-1211C and ASTAR-1511C plate were determined as well as elevated temperature creep properties. Attempts to produce ASTAR-1211C tubing were partially successful while attempts to make ASTAR-1511C tubing were completely unsuccessful.

  9. Anisotropic constitutive model for nickel base single crystal alloys: Development and finite element implementation

    NASA Technical Reports Server (NTRS)

    Dame, L. T.; Stouffer, D. C.

    1986-01-01

    A tool for the mechanical analysis of nickel base single crystal superalloys, specifically Rene N4, used in gas turbine engine components is developed. This is achieved by a rate dependent anisotropic constitutive model implemented in a nonlinear three dimensional finite element code. The constitutive model is developed from metallurigical concepts utilizing a crystallographic approach. A non Schmid's law formulation is used to model the tension/compression asymmetry and orientation dependence in octahedral slip. Schmid's law is a good approximation to the inelastic response of the material in cube slip. The constitutive equations model the tensile behavior, creep response, and strain rate sensitivity of these alloys. Methods for deriving the material constants from standard tests are presented. The finite element implementation utilizes an initial strain method and twenty noded isoparametric solid elements. The ability to model piecewise linear load histories is included in the finite element code. The constitutive equations are accurately and economically integrated using a second order Adams-Moulton predictor-corrector method with a dynamic time incrementing procedure. Computed results from the finite element code are compared with experimental data for tensile, creep and cyclic tests at 760 deg C. The strain rate sensitivity and stress relaxation capabilities of the model are evaluated.

  10. The resistance to embrittlement by a hydrogen environment of selected high strength iron-manganese base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.; Kim, D. K.; Atteridge, D.; Gerberich, W. W.

    1974-01-01

    Fe-16Mn and Fe-25Mn base alloys, which had been cold worked to yield strength levels of 201 and 178 KSI, were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature under the loading conditions employed in this investigation. Transmission electron microscopy established that bands of epsilon phase martensite and fcc mechanical twins were formed throughout the fcc matrix when these alloys were cold worked. In the cold worked alloys a high density of crystal defects were observed associated with both types of strain induced structures, which should contribute significantly to the strengthening of these alloys. High strength iron base alloys can be produced which appear to have some resistance to degradation of mechanical properties in a hydrogen environment under certain conditions.

  11. Axial and torsional fatigue behavior of a cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Bonacuse, Peter J.; Kalluri, Sreeramesh

    1991-01-01

    In order to develop elevated temperature multiaxial fatigue life prediction models for the wrought cobalt-base alloy, Haynes 188, a multiaxial fatigue data base is required. To satisfy this need, an elevated temperature experimental program on Haynes 188 consisting of axial, torsional, inphase and out of phase axial-torsional fatigue experiments was designed. Elevated temperature axial and torsional fatigue experiments were conducted under strain control on thin wall tubular specimens of Haynes 188 in air. Test results are given.

  12. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    SciTech Connect

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  13. Effect of hydrogen storage alloy on combustion properties of ammonium perchlorate /glycidylazide polymer -based propellant

    NASA Astrophysics Data System (ADS)

    Li, G. P.; Dou, Y. M.; Chai, C. P.; Luo, Y. J.

    2015-12-01

    Hydrogen storage alloys can serve as good potential fuels for propellant design, by improving the energy and combustion properties. The influence of hydrogen storage alloy (A30) on the combustion properties of ammonium perchlorate/glycidylazide polymer (AP/GAP)-based on propellant were studied. The results showed that A30 could increase the burning rate of propellants by 29.75% and 74.78%, compared with B30 and Al. The combustion model of AP/GAP-based propellant containing different fuel was built. Firstly, A30 reduced the high decomposition temperature and promote condensed phase reaction heat of AP. Secondly, A30 deduced the burning surface temperature. Thirdly, A30 might prove the explosive heat of propellant. Therefore, A30 could greatly improve combustion properties of AP/GAP-based propellant.

  14. Degradation of bioabsorbable Mg-based alloys: Assessment of the effects of insoluble corrosion products and joint effects of alloying components on mammalian cells.

    PubMed

    Grillo, Claudia A; Alvarez, Florencia; Fernández Lorenzo de Mele, Mónica A

    2016-01-01

    This work is focused on the processes occurring at the bioabsorbable metallic biomaterial/cell interfaces that may lead to toxicity. A critical analysis of the results obtained when degradable metal disks (pure Mg and rare earth-containing alloys (ZEK100 alloys)) are in direct contact with cell culture and those obtained with indirect methods such as the use of metal salts and extracts was made. Viability was assessed by Acridine Orange dye, neutral red and clonogenic assays. The effects of concentration of corrosion products and possible joint effects of the binary and ternary combinations of La, Zn and Mg ions, as constituents of ZEK alloys, were evaluated on a mammalian cell culture. In all cases more detrimental effects were found for pure Mg than for the alloys. Experiments with disks showed that gradual alterations in pH and in the amount of corrosion products were better tolerated by cells and resulted in higher viability than abrupt changes. In addition, viability was dependent on the distance from the source of ions. Experiments with extracts showed that the effect of insoluble degradation products was highly detrimental. Indirect tests with Zn ions revealed that harmful effects may be found at concentrations ≥ 150 μM and at ≥ 100 μM in mixtures with Mg. These mixtures lead to more deleterious effects than single ions. Results highlight the need to develop a battery of tests to evaluate the biocompatibility of bioabsorbable biomaterials. PMID:26478323

  15. Degradation of bioabsorbable Mg-based alloys: Assessment of the effects of insoluble corrosion products and joint effects of alloying components on mammalian cells.

    PubMed

    Grillo, Claudia A; Alvarez, Florencia; Fernández Lorenzo de Mele, Mónica A

    2016-01-01

    This work is focused on the processes occurring at the bioabsorbable metallic biomaterial/cell interfaces that may lead to toxicity. A critical analysis of the results obtained when degradable metal disks (pure Mg and rare earth-containing alloys (ZEK100 alloys)) are in direct contact with cell culture and those obtained with indirect methods such as the use of metal salts and extracts was made. Viability was assessed by Acridine Orange dye, neutral red and clonogenic assays. The effects of concentration of corrosion products and possible joint effects of the binary and ternary combinations of La, Zn and Mg ions, as constituents of ZEK alloys, were evaluated on a mammalian cell culture. In all cases more detrimental effects were found for pure Mg than for the alloys. Experiments with disks showed that gradual alterations in pH and in the amount of corrosion products were better tolerated by cells and resulted in higher viability than abrupt changes. In addition, viability was dependent on the distance from the source of ions. Experiments with extracts showed that the effect of insoluble degradation products was highly detrimental. Indirect tests with Zn ions revealed that harmful effects may be found at concentrations ≥ 150 μM and at ≥ 100 μM in mixtures with Mg. These mixtures lead to more deleterious effects than single ions. Results highlight the need to develop a battery of tests to evaluate the biocompatibility of bioabsorbable biomaterials.

  16. Evaluation of candidate Stirling engine heater tube alloys for 1000 hours at 760 C

    NASA Technical Reports Server (NTRS)

    Misencik, J. A.

    1980-01-01

    Six tubing alloys were endurance tested in a diesel fired, Stirling engine simulator materials test rig for 1000 hours of 760 C while pressurized at 17 to 21 MPa with either hydrogen or helium. The alloys tested were N 155, A 286, Incoloy 800, 19 9DL, Nitronic 40 and 316 stainless steel. The alloys were in the form of thin wall tubing. Hydrogen permeated rapidly through the tube walls of all six alloys when they were heated to 760 C. Helium was readily contained. Creep rupture failures occurred in four of the six alloys pressurized with hydrogen. Only two alloys survived the 1000 hour endurance test with no failures. Simultaneous exposure to either hydrogen or helium and the combustion environment did not seriously degrade the tensile strength of the six alloys in room temperature or 760 C tests after exposure. Decreases in room temperature ductility were observed and are attributed to aging rather than to hydrogen embrittlement in three of the alloys. However, there may be a hydrogen embrittlement effect in the N 155, 19 9DL, and Nitronic 40 alloys.

  17. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Edmondson, Philip; Hu, Xunxiang; Littrell, Kenneth C.; Howard, Richard; Parish, Chad M.; Yamamoto, Yukinori

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  18. Microstructural characterization of a new mechanically alloyed Ni-base ODS superalloy powder

    SciTech Connect

    Seyyed Aghamiri, S.M.; Shahverdi, H.R.; Ukai, S.; Oono, N.; Taya, K.; Miura, S.; Hayashi, S.; Okuda, T.

    2015-02-15

    The microstructure of a new Ni-base oxide dispersion strengthened superalloy powder was studied for high temperature gas turbine applications after the mechanical alloying process. In this study, an atomized powder with a composition similar to the CMSX-10 superalloy was mechanically alloyed with yttria and Hf powders. The mechanically alloyed powder included only the supersaturated solid solution γ phase without γ′ and yttria provided by severe plastic deformation, while after the 3-step aging, the γ′ phase was precipitated due to the partitioning of Al and Ta to the γ′ and Co, Cr, Re, W, and Mo to the γ phase. Mechanical alloying modified the morphology of γ′ to the new coherent γ–γ′ nanoscale lamellar structure to minimize the elastic strain energy of the precipitation, which yielded a low lattice misfit of 0.16% at high temperature. The γ′ lamellae aligned preferentially along the elastically soft [100] direction. Also, the precipitated oxide particles were refined in the γ phase by adding Hf from large incoherent YAlO{sub 3} to fine semi-coherent Y{sub 2}Hf{sub 2}O{sub 7} oxide particles with the average size of 7 nm and low interparticle spacing of 76 nm. - Highlights: • A new Ni-base ODS superalloy powder was produced by mechanical alloying. • The nanoscale γ–γ′ lamellar structure was precipitated after the aging treatment. • Fine semi-coherent Y{sub 2}Hf{sub 2}O{sub 7} oxide particles were precipitated by addition of Hf.

  19. Development of silicide coating over molybdenum based refractory alloy and its characterization

    NASA Astrophysics Data System (ADS)

    Chakraborty, S. P.; Banerjee, S.; Sharma, I. G.; Suri, A. K.

    2010-08-01

    Molybdenum based refractory alloys are potential candidate materials for structural applications in high temperature compact nuclear reactors and fusion reactors. However, these alloys being highly susceptible to oxidation in air or oxygen at elevated temperature, undergoes severe losses from highly volatile molybdenum trioxide species. Present investigation, therefore, examines the feasibility of development of silicide type of coating over molybdenum base TZM alloy shape (Mo > 99 wt.%) using pack cementation coating technique. TZM alloy was synthesized in this laboratory from oxide intermediates of MoO 2, TiO 2 and ZrO 2 in presence of requisite amount of carbon, by alumino-thermic reduction smelting technique. The arc melted and homogenized samples of TZM alloy substrate was then embedded in the chosen and intimately mixed pack composition consisting of inert matrix (Al 2O 3), coating powder (Si) and activator (NH 4Cl) taken in the judicious proportion. The sealed charge packs contained in an alumina crucible were heated at temperatures of 1000 °C for 8-16 h heating cycle to develop the coating. The coating phase was confirmed to be of made of MoSi 2 by XRD analysis. The morphology of the coating was studied by SEM characterization. It had revealed that the coating was diffusion bonded where Si from coating diffused inward and Mo from TZM substrate diffused outward to form the coating. The coating was found to be resistant to oxidation when tested in air up to 1200 °C. A maximum 100 μm of coating thickness was achieved on each side of the substrate.

  20. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    SciTech Connect

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  1. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  2. Effects of thermomechanical processing on strength and toughness of iron - 12-percent-nickel - reactive metal alloys at -196 C

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R.

    1978-01-01

    Thermomechanical processing (TMP) was evaluated as a method of strengthening normally tough iron-12-nickel-reactive metal alloys at cryogenic temperatures. Five iron-12 nickel alloys with reactive metal additions of aluminum, niobium, titanium, vanadium, and aluminum plus niobium were investigated. Primary evaluation was based on the yield strength and fracture toughness of the thermomechanically processed alloys at -196 C.

  3. Urinary levels of nickel and chromium associated with dental restoration by nickel–chromium based alloys

    PubMed Central

    Chen, Bo; Xia, Gang; Cao, Xin-Ming; Wang, Jue; Xu, Bi-Yao; Huang, Pu; Chen, Yue; Jiang, Qing-Wu

    2013-01-01

    This paper aims to investigate if the dental restoration of nickel–chromium based alloy (Ni–Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni–Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of <1 month of the restoration duration, among which higher Ni excretions were found in those with either a higher number of teeth replaced by dental alloys or a higher index of metal crown not covered with the porcelain. Urinary levels of Cr were significantly higher in the three patient groups of <1, 1 to <3 and 3 to <6 months, especially in those with a higher metal crown exposure index. Linear curve estimations showed better relationships between urinary Ni and Cr in patients within 6-month groups. Our data suggested significant increased excretions of urinary Ni and Cr after dental restoration. Potential short- and long-term effects of Ni–Cr alloy restoration need to be investigated. PMID:23579466

  4. Airfoil-based piezoelectric energy harvesting by exploiting the pseudoelastic hysteresis of shape memory alloy springs

    NASA Astrophysics Data System (ADS)

    de Sousa, Vagner Candido; De Marqui Junior, Carlos

    2015-12-01

    The modeling and analysis of an electromechanically coupled typical aeroelastic section with shape memory alloy springs for wind energy harvesting is addressed in this paper. An airfoil with two-degrees-of-freedom, namely pitch and plunge, is considered and piezoelectric coupling is added to the plunge degree-of-freedom. A load resistance is assumed in the electrical domain of the problem in order to estimate the electrical power output. Shape memory alloy coil springs are modeled in the pitch degree-of-freedom of the typical section. A nickel-titanium alloy that exhibits pseudoelasticity at room temperature is assumed. The constitutive model for the shape memory alloy is based on classical phenomenological models. The unsteady aerodynamic loads are obtained by Jones’ approximation to Wagner’s indicial function. The resulting nonlinear electroaeroelastic model is cast into a state-space representation and solved with a Runge-Kutta method. The effects of preload values of the shape memory springs and resistive power generation on the aeroelastic behavior of the wind energy harvester are investigated at the flutter boundary and in a post-flutter regime. The nonlinear kinetics of the austenite-to-martensite phase transformation changes the typical linear flutter behavior to stable limit-cycle oscillations over a range of airflow speeds. Such nonlinear aeroelastic behavior introduced by the hysteretic behavior of the SMA springs provides an important source of persistent electrical power.

  5. Ignition characteristics of the nickel-based alloy UNS N07001 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, J. W.; Billiard, P. A.

    1990-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel-based alloy UNS N07001. Ignition of the alloy was achieved by heating the top surface of a cylindrical specimen with a continuous-wave CO2 laser. Two heating procedures were used. In the first, laser power was adjusted to maintain an approximately linear increase in surface temperature. In the second, laser power was periodically increased until autoheating (self-heating) was established. It was found that the alloy would autoheat to combustion from temperatures below the solidus temperature. In addition, the alloy had a tendency to develop combustion zones (hot spots) at high oxygen pressures when the incremental (step) heating test mode was used. Unique points on the temperature-time curves that describe certain events are defined and the temperatures at which these events occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  6. Tunable elastic modulus in Mn-based antiferromagnetic shape memory alloys

    NASA Astrophysics Data System (ADS)

    Cui, S. S.; Shi, S.; Zhao, Z. M.; Cui, Y. G.; Liu, C.; Yuan, F.; Hou, J. W.; Wan, J. F.; Zhang, J. H.; Rong, Y. H.

    2016-07-01

    Compared with the normal relation between temperature (T) and elastic modulus (E) in most materials, martensitic transformation (MT) and magnetic transition could result in the softening of elastic modulus (dE/dT > 0) within a narrow range of T (<100 °C). It becomes possible in MnFeCu alloys to tune this range and broaden it to about 200 °C through combining MT and paramagnetic-antiferromagnetic (P-A) transition. The alloying elements and their contents play a key role in making MT separate from P-A transition, in which first-order MT made a greater contribution to this maximum value than second-order P-A transition. The intrinsic mechanism is that MT can continue causing the modulus to soften even after the P-A transition ends. This wide range keeps stable under different cooling/heating rates. An expression for dE/dT is deduced based on the proposed free energy model and the corresponding theoretical curve (dE/dT-T) gives a reasonable explanation on the experimental results in MnFeCu alloys. A modulus–temperature–composition phase diagram is obtained to describe such critical behaviors and it is found that there exists a specific triangle zone in which dE/dT > 0. The present results may enrich approaches to designing new functional materials, e.g. the elastic and Elinvar alloys.

  7. A Constitutive Model of 6111-T4 Aluminum Alloy Sheet Based on the Warm Tensile Test

    NASA Astrophysics Data System (ADS)

    Hua, Lin; Meng, Fanzhi; Song, Yanli; Liu, Jianing; Qin, Xunpeng; Suo, Lianbing

    2014-03-01

    As main light-weight material, aluminum alloy sheets have been widely applied to produce auto body panels. In order to predict the formability and springback of aluminum alloy sheets, a precise constitutive model is a necessity. In this article, a series of warm tensile tests were conducted on Gleeble-1500D thermal mechanical simulator for 6111-T4 aluminum alloy sheets. The corresponding strain rate ranged from 0.015 to 1.5 s-1, and the temperature ranged from 25 to 350 °C. The relationship between the temperature, the strain rate, and the flow stress were discussed. A constitutive model based on the updated Fields-Backofen equation was established to describe the flow behavior of 6111-T4 aluminum alloy during the warm tensile tests. Subsequently, the average absolute relative error (AARE) was introduced to verify the predictability of the constitutive model. The value of AARE at the uniform plastic deformation stage was calculated to be 1.677%, which demonstrates that the predicted flow stress values were in accordance with the experimental ones. The constitutive model was validated by the fact that the simulated results of the warm tensile tests coincided with the experimental ones.

  8. Urinary levels of nickel and chromium associated with dental restoration by nickel-chromium based alloys.

    PubMed

    Chen, Bo; Xia, Gang; Cao, Xin-Ming; Wang, Jue; Xu, Bi-Yao; Huang, Pu; Chen, Yue; Jiang, Qing-Wu

    2013-03-01

    This paper aims to investigate if the dental restoration of nickel-chromium based alloy (Ni-Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni-Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of <1 month of the restoration duration, among which higher Ni excretions were found in those with either a higher number of teeth replaced by dental alloys or a higher index of metal crown not covered with the porcelain. Urinary levels of Cr were significantly higher in the three patient groups of <1, 1 to <3 and 3 to <6 months, especially in those with a higher metal crown exposure index. Linear curve estimations showed better relationships between urinary Ni and Cr in patients within 6-month groups. Our data suggested significant increased excretions of urinary Ni and Cr after dental restoration. Potential short- and long-term effects of Ni-Cr alloy restoration need to be investigated.

  9. Growth Stresses in Thermally Grown Oxides on Nickel-Based Single-Crystal Alloys

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Laux, Britta; He, Ming Y.; Hovis, David; Heuer, Arthur H.; Pollock, Tresa M.

    2016-03-01

    Growth stresses that develop in α-Al2O3 scale that form during isothermal oxidation of three Ni-based single crystal alloys have been studied to elucidate their role in coating and substrate degradation at elevated temperatures. Piezospectroscopy measurements at room temperature indicate large room temperature compressive stresses in the oxides formed at 1255 K or 1366 K (982 °C or 1093 °C) on the alloys, ranging from a high of 4.8 GPa for René N4 at 1366 K (1093 °C) to a low of 3.8 GPa for René N5 at 1255 K (982 °C). Finite element modeling of each of these systems to account for differences in coefficients of thermal expansion of the oxide and substrate indicates growth strains in the range from 0.21 to 0.44 pct at the oxidation temperature, which is an order of magnitude higher than the growth strains measured in the oxides on intermetallic coatings that are typically applied to these superalloys. The magnitudes of the growth strains do not scale with the parabolic oxidation rate constants measured for the alloys. Significant spatial inhomogeneities in the growth stresses were observed, due to (i) the presence of dendritic segregation and (ii) large carbides in the material that locally disrupts the structure of the oxide scale. The implications of these observations for failure during cyclic oxidation, fatigue cycling, and alloy design are considered.

  10. High Temperature Heat Capacity of Alloy D9 Using Drop Calorimetry Based Enthalpy Increment Measurements

    NASA Astrophysics Data System (ADS)

    Banerjee, Aritra; Raju, S.; Divakar, R.; Mohandas, E.

    2007-02-01

    Alloy D9 is a void-swelling resistant nuclear grade austenitic stainless steel (SS) based on AISI type 316-SS in which titanium constitutes an added predetermined alloying composition. In the present study, the high-temperature enthalpy values of alloy D9 with three different titanium-to-carbon mass percent ratios, namely Ti/C = 4, 6, and 8, have been measured using inverse drop calorimetry in the temperature range from 295 to 1323 K. It is found that within the level of experimental uncertainty, the enthalpy values are independent of the Ti-C mass ratio. The temperature dependence of the isobaric specific heat C P is obtained by a linear regression of the measured enthalpy data. The measured C P data for alloy D9 may be represented by the following best-fit expression: C_P(J \\cdot kg^{-1}\\cdot K^{-1})= 431 + 17.7 × 10^{-2}T + 8.72 × 10^{-5}/T^2. It is found that the measured enthalpy and specific heat values exhibit good agreement with reported data on 316 and other related austenitic stainless steels.

  11. Failure analysis of AZ31 magnesium alloy sheets based on the extended GTN damage model

    NASA Astrophysics Data System (ADS)

    Wang, Rui-ze; Chen, Zhang-hua; Li, Yu-jie; Dong, Chao-fang

    2013-12-01

    Based on the Gurson-Tvergaard-Needleman (GTN) model and Hill's quadratic anisotropic yield criterion, a combined experimental-numerical study on fracture initiation in the process of thermal stamping of Mg alloy AZ31 sheets was carried out. The aim is to predict the formability of thermal stamping of the Mg alloy sheets at different temperatures. The presented theoretical framework was implemented into a VUMAT subroutine for ABAQUS/EXPLICIT. Internal damage evolution due to void growth and coalescence developed at different temperatures in the Mg alloy sheets was observed by scanning electron microscopy (SEM). Moreover, the thermal effects on the void growth, coalescence, and fracture behavior of the Mg alloy sheets were analyzed by the extended GTN model and forming limit diagrams (FLD). Parameters employed in the GTN model were determined from tensile tests and numerical iterative computation. The distribution of major and minor principal strains in the specimens was determined from the numerical results. Therefore, the corresponding forming limit diagrams at different stress levels and temperatures were drawn. The comparison between the predicted forming limits and the experimental data shows a good agreement.

  12. Tunable elastic modulus in Mn-based antiferromagnetic shape memory alloys

    NASA Astrophysics Data System (ADS)

    Cui, S. S.; Shi, S.; Zhao, Z. M.; Cui, Y. G.; Liu, C.; Yuan, F.; Hou, J. W.; Wan, J. F.; Zhang, J. H.; Rong, Y. H.

    2016-07-01

    Compared with the normal relation between temperature (T) and elastic modulus (E) in most materials, martensitic transformation (MT) and magnetic transition could result in the softening of elastic modulus (dE/dT > 0) within a narrow range of T (<100 °C). It becomes possible in MnFeCu alloys to tune this range and broaden it to about 200 °C through combining MT and paramagnetic-antiferromagnetic (P-A) transition. The alloying elements and their contents play a key role in making MT separate from P-A transition, in which first-order MT made a greater contribution to this maximum value than second-order P-A transition. The intrinsic mechanism is that MT can continue causing the modulus to soften even after the P-A transition ends. This wide range keeps stable under different cooling/heating rates. An expression for dE/dT is deduced based on the proposed free energy model and the corresponding theoretical curve (dE/dT-T) gives a reasonable explanation on the experimental results in MnFeCu alloys. A modulus-temperature-composition phase diagram is obtained to describe such critical behaviors and it is found that there exists a specific triangle zone in which dE/dT > 0. The present results may enrich approaches to designing new functional materials, e.g. the elastic and Elinvar alloys.

  13. Effects in Mg-Zn-based alloys strengthened by quasicrystalline phase

    NASA Astrophysics Data System (ADS)

    Vlček, M.; Čížek, J.; Lukáč, F.; Melikhova, O.; Hruška, P.; Procházka, I.; Vlach, M.; Stulíková, I.; Smola, B.; Jäger, A.

    2016-01-01

    Magnesium Mg-based alloys are promising lightweight structural materials for automotive, aerospace and biomedical applications. Recently Mg-Zn-Y system attracted a great attention due to a stable icosahedral phase (I-phase) with quasicrystalline structure which is formed in these alloys. Positron lifetime spectroscopy and in situ synchrotron X-ray diffraction were used to study thermal stability of I-phase and precipitation effects in Mg-Zn-Y and Mg- Zn-Al alloys. All alloys containing quasicrystalline I-phase exhibit misfit defects characterized by positron lifetime of ∼ 300 ps. These defects are associated with the interfaces between I- phase particles and Mg matrix. The quasicrystalline I-phase particles were found to be stable up to temperatures as high as ∼ 370°C. The W-phase is more stable and melts at ∼ 420°C. Concentration of defects associated with I-phase decreases after annealing at temperatures above ∼ 300°C.

  14. Atom probe tomography of Ni-base superalloys Allvac 718Plus and Alloy 718.

    PubMed

    Viskari, L; Stiller, K

    2011-05-01

    Atom probe tomography (APT) allows near atomic scale compositional- and morphological studies of, e.g. matrix, precipitates and interfaces in a wide range of materials. In this work two Ni-base superalloys with similar compositions, Alloy 718 and its derivative Allvac 718Plus, are subject for investigation with special emphasis on the latter alloy. The structural and chemical nuances of these alloys are important for their properties. Of special interest are grain boundaries as their structure and chemistry are important for the materials' ability to resist rapid environmentally induced crack propagation. APT has proved to be suitable for analyses of these types of alloys using voltage pulsed APT. However, for investigations of specimens containing grain boundaries and other interfaces the risk for early specimen fracture is high. Analyses using laser pulsing impose lower electrical field on the specimen thereby significantly increasing the success rate of investigations. Here, the effect of laser pulsing was studied and the derived appropriate acquisition parameters were then applied for microstructural studies, from which initial results are shown. Furthermore, the influence of the higher evaporation field experienced by the hardening γ' Ni(3)(Al,Nb) precipitates on the obtained results is discussed.

  15. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  16. Magnetic hysteresis loop technique as a tool for the evaluation of σ phase embrittlement in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Mohapatra, J. N.; Kamada, Y.; Murakami, T.; Echigoya, J.; Kikuchi, H.; Kobayashi, S.

    2013-02-01

    Fe-48 wt% Cr alloy was isothermally aged at 700 °C up to 250 h for the formation and growth of σ phase. Micro Vicker's hardness and magnetic hysteresis loop (MHL) measurements were carried out at various lengths of time by interrupting the test to observe the change in mechanical and magnetic properties respectively. A small volume fraction of σ phase did not produce any change in the hardness whereas a drastic decrease in remanence was found for its demagnetizing effect. The existence of σ phase was confirmed by transmission electron microscopy. The maximum induction of the alloy decreased with thermal ageing as the volume of ferrites decreased for the formation of non-magnetic σ phase. The volume fraction of σ phase was estimated from the maximum induction. The results showed that MHL technique can even detect 1% of σ phase in the alloy considering remanence as a measuring parameter. Hence MHL would be a powerful non-destructive evaluation technique for the evaluation of σ phase embrittlement in Fe-Cr alloys.

  17. Influence of creep damage on the low cycle thermal-mechanical fatigue behavior of two tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Doble, G. S.

    1972-01-01

    Low cycle fatigue tests have been performed on the tantalum base alloys T-111 and ASTAR 811C with synchronized, independently programmed temperature and strain cycling. The thermal-mechanical cycles applied fell into three basic categories: these were isothermal cycling, in-phase thermal cycling, and out-of-phase thermal cycling. In-phase cycling was defined as tensile deformation associated with high temperature and compressive deformation with low temperature, while out-of-phase thermal cycling was defined as the reverse case. The in-phase thermal cycling had a pronounced detrimental influence on the fatigue life of both alloys, with the life reduction being greater in the solid solution strengthened T-111 alloy than in the carbide strengthened ASTAR 811C alloy. The out-of-phase tests also showed pronounced effects on the fatigue life of both alloys, although not as dramatic.

  18. Mechanism by which porous structure is formed on the surface of gold alloy containing only Cu as base metal.

    PubMed

    Ohno, Hiroki; Endo, Kazuhiko; Haneda, Katsumi; Tamura, Makoto; Hikita, Kazuhiro

    2005-12-01

    Gold alloys with Cu contents of 10 mass%, 20%, and 30% were used for morphological observation of porous surface structures after heating at 800 degrees C in air followed by pickling with acid solution. With increasing Cu content in the gold alloy, the internal oxidation zone became well-developed in the alloy matrix. The mechanism by which a porous structure was formed on the surface of a gold alloy containing only Cu as a base metal was thought to be as follows: Cu2O which formed along the grain boundaries acted as a diffusion path, permitting the penetration of O2- into the inner alloy matrix, and thereby resulting in internal oxidation occurring predominantly along the grain boundaries. PMID:16445010

  19. Development and experimental evaluation of a novel annuloplasty ring with a shape memory alloy core

    NASA Astrophysics Data System (ADS)

    Purser, Molly Ferris

    A novel annuloplasty ring with a shape memory alloy core has been developed to facilitate minimally invasive mitral valve repair. In its activated (austenitic) phase, this prototype ring provides comparable mechanical properties as commercial semi-rigid rings. In its pre-activated (martensitic) phase, this ring is flexible enough to be introduced through an 8 mm trocar and easily manipulated with robotic instruments within the confines of a left atrial model. The core is constructed of 0.508 mm diameter NiTi, which is maintained below its M s temperature (24°C) during deployment and suturing. After suturing, the stiffener is heated to its Af temperature (37°C, normal human body temperature) enabling the NiTi to retain its optimal geometry and stiffness characteristics indefinitely. The NiTi core is shape set in a furnace to the appropriate size and optimal geometry during fabrication. The ring is cooled in a saline bath prior to surgery, making it compliant and easy to manipulate. Evaluation of the ring included mechanical testing, robotic evaluation, static pressure testing, dynamic flow testing and fatigue testing. Experimental results suggest that the NiTi core ring could be a viable alternative to flexible bands in robot-assisted mitral valve repair.

  20. Multi-scale Modelling of bcc-Fe Based Alloys for Nuclear Applications

    SciTech Connect

    Malerba, Lorenzo

    2008-07-01

    , advanced techniques to fit interatomic potentials consistent with thermodynamics are proposed and the results of their application to the mentioned alloys are presented. Next, the development of advanced methods, based on the use of artificial intelligence, to improve both the physical reliability and the computational efficiency of kinetic Monte Carlo codes for the study of point-defect clustering and phase changes beyond the scale of MD, is reported. These recent progresses bear the promise of being able, in the near future, of producing reliable tools for the description of the microstructure evolution of realistic model alloys under irradiation. (author)