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Sample records for base alloys evaluated

  1. Corrosion evaluation of gold-based dental alloys.

    PubMed

    Corso, P P; German, R M; Simmons, H D

    1985-05-01

    Three commercial gold-based dental alloys and three constant-nobility ternary alloys (Au-Ag-Cu) were evaluated for corrosion using a quantitative test battery. Integration of the current density, in a de-aerated solution of 1% NaCl along the approximate potential range found in the mouth (-300 mV to +300 mV vs. SCE), yields a quantitative rank ordering of the test alloys. The results are combined with prior findings on other commercial alloys to demonstrate the interaction of nobility and microstructure. Nobility determines the overall corrosion resistance for gold-based alloys. However, because of mutual insolubility, alloying with copper induces silver segregation, resulting in a higher corrosion rate at a given nobility. Thus, microstructure has an influence on corrosion, but heat treatments are largely ineffective in altering the basic corrosion characteristics. The test techniques, in combination with tarnish evaluations, provide a quantitative battery for alloy evaluation. The results indicate the combinations of nobility, microstructure, and environment most likely to avoid corrosion difficulties.

  2. Evaluation of soldered connectors of two base metal ceramic alloys.

    PubMed

    Lima Verde, M A; Stein, R S

    1994-04-01

    Soldered connectors for two base metal ceramic alloys (nickel-chromium and cobalt-chromium) were compared by use of four different techniques: (1) infrared preceramic soldering, (2) gas and oxygen preceramic soldering, (3) porcelain furnace postsoldering under vacuum, and (4) porcelain furnace postsoldering without vacuum. A control group was established with solid cast specimens of each alloy. No statistically significant difference was noted between infrared and torch preceramic soldering techniques for either of the two alloys. However, the joints postsoldered under vacuum were significantly superior to postsoldered connectors without vacuum (p < 0.0001). No significant differences were observed among techniques 1, 2, and 3, although the three groups were substantially superior to technique 4 for both alloys (p = 0.05). The control group for both alloys was appreciably stronger than the soldered groups (p < 0.0001), and the nickel-chromium samples within the control group were significantly stronger than the Co-Cr samples.

  3. Evaluation of Nb-base alloys for the divertor structure in fusion reactors

    SciTech Connect

    Purdy, I.M.

    1996-04-01

    Niobium-base alloys are candidate materials for the divertor structure in fusion reactors. For this application, an alloy should resist aqueous corrosion, hydrogen embrittlement, and radiation damage and should have high thermal conductivity and low thermal expansion. Results of corrosion and embrittlement screening tests of several binary and ternary Nb alloys in high-temperature water indicated the Mb-1Zr, Nb-5MO-1Zr, and Nb-5V-1Z4 (wt %) showed sufficient promise for further investigation. These alloys, together with pure Nb and Zircaloy-4 have been exposed to high purity water containing a low concentration of dissolved oxygen (<12 ppb) at 170, 230, and 300{degrees}C for up to {approx}3200 h. Weight-change data, microstructural observations, and qualitative mechanical-property evaluation reveal that Nb-5V-1Zr is the most promising alloy at higher temperatures. Below {approx}200{degrees}C, the alloys exhibit similiar corrosion behavior.

  4. Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation.

    PubMed

    Reclaru, L; Unger, R E; Kirkpatrick, C J; Susz, C; Eschler, P-Y; Zuercher, M-H; Antoniac, I; Lüthy, H

    2012-08-01

    In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects.

  5. Evaluation of Surface Roughness and Tensile Strength of Base Metal Alloys Used for Crown and Bridge on Recasting (Recycling).

    PubMed

    Agrawal, Amit; Hashmi, Syed W; Rao, Yogesh; Garg, Akanksha

    2015-07-01

    Dental casting alloys play a prominent role in the restoration of the partial dentition. Casting alloys have to survive long term in the mouth and also have the combination of structure, molecules, wear resistance and biologic compatibility. According to ADA system casting alloys were divided into three groups (wt%); high noble, Noble and predominantly base metal alloys. To evaluate the mechanical properties such as tensile strength and surface roughness of the new and recast base metal (nickel-chromium) alloys. Recasting of the base metal alloys derived from sprue and button, to make it reusable has been done. A total of 200 test specimens were fabricated using specially fabricated jig of metal and divided into two groups- 100 specimens of new alloy and 100 specimens of recast alloys, which were tested for tensile strength on universal testing machine and surface roughness on surface roughness tester. Tensile strength of new alloy showed no statistically significant difference (p-value>0.05) from recast alloy whereas new alloy had statistically significant surface roughness (Maximum and Average surface roughness) difference (p-value<0.01) as compared to recast alloy. Within the limitations of the study it is concluded that the tensile strength will not be affected by recasting of nickel-chromium alloy whereas surface roughness increases markedly.

  6. Evaluation of Surface Roughness and Tensile Strength of Base Metal Alloys Used for Crown and Bridge on Recasting (Recycling)

    PubMed Central

    Hashmi, Syed W.; Rao, Yogesh; Garg, Akanksha

    2015-01-01

    Background Dental casting alloys play a prominent role in the restoration of the partial dentition. Casting alloys have to survive long term in the mouth and also have the combination of structure, molecules, wear resistance and biologic compatibility. According to ADA system casting alloys were divided into three groups (wt%); high noble, Noble and predominantly base metal alloys. Aim To evaluate the mechanical properties such as tensile strength and surface roughness of the new and recast base metal (nickel-chromium) alloys. Materials and Methods Recasting of the base metal alloys derived from sprue and button, to make it reusable has been done. A total of 200 test specimens were fabricated using specially fabricated jig of metal and divided into two groups- 100 specimens of new alloy and 100 specimens of recast alloys, which were tested for tensile strength on universal testing machine and surface roughness on surface roughness tester. Results Tensile strength of new alloy showed no statistically significant difference (p-value>0.05) from recast alloy whereas new alloy had statistically significant surface roughness (Maximum and Average surface roughness) difference (p-value<0.01) as compared to recast alloy. Conclusion Within the limitations of the study it is concluded that the tensile strength will not be affected by recasting of nickel-chromium alloy whereas surface roughness increases markedly. PMID:26393194

  7. In vivo evaluation of Zr-based bulk metallic glass alloy intramedullary nails in rat femora.

    PubMed

    Imai, Kazuhiro; Hiromoto, Sachiko

    2014-03-01

    Zr-based bulk metallic glasses (BMG) show high corrosion resistance in vitro and higher strength and lower Young's modulus than crystalline alloys with the similar composition. This study aimed to perform an in vivo evaluation of Zr65Al7.5Ni10Cu17.5 BMG. Osteotomy of the femur was done in rats and stabilized with intramedullary nails made of Zr65Al7.5Ni10Cu17.5 BMG, Ti-6Al-4V alloy, or 316L stainless steel. Systemic and local effects of each type of nail were evaluated by measuring the levels of Cu and Ni in the blood and the surrounding soft tissue. Changes of the surface of each nail were examined by scanning electron microscopy (SEM). Healing of the osteotomy was evaluated by peripheral quantitative computed tomography and mechanical testing. No increase of Cu and Ni levels was recognized. Surface of the BMG showed no noticeable change, while Ti-6Al-4V alloy showed Ca and P deposition and 316L stainless steel showed surface irregularities and pitting by SEM observation. The stress strain index, maximum torque, torsional stiffness, and energy absorption values were larger for the BMG than those for Ti-6Al-4V alloy, although there was no significant difference. The Zr-based BMG can promote osteotomy healing as fast as Ti-6Al-4V alloy, with the possible advantage of the Zr-based BMG that bone bonding is less likely, allowing easier nail removal compared with Ti-6Al-4V alloy. The Zr-based BMG is promising for the use in osteosynthetic devices that are eventually removed.

  8. Evaluation of Ni-Cr-Base Alloys for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.

    2006-10-06

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr2O3 and (Mn,Cr,Ni)3O4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1x10-6 K-1 from room temperature to 800oC, but it was also observed that the CTE behavior of Haynes 242 was very nonlinear.

  9. Neutronics Evaluation of Lithium-Based Ternary Alloys in IFE Blankets

    SciTech Connect

    Jolodosky, A.; Fratoni, M.

    2014-11-20

    Pre-conceptual fusion blanket designs require research and development to reflect important proposed changes in the design of essential systems, and the new challenges they impose on related fuel cycle systems. One attractive feature of using liquid lithium as the breeder and coolant is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. If the chemical reactivity of lithium could be overcome, the result would have a profound impact on fusion energy and associated safety basis. The overriding goal of this project is to develop a lithium-based alloy that maintains beneficial properties of lithium (e.g. high tritium breeding and solubility) while reducing overall flammability concerns. To minimize the number of alloy combinations that must be explored, only those alloys that meet certain nuclear performance metrics will be considered for subsequent thermodynamic study. The specific scope of this study is to evaluate the neutronics performance of lithium-based alloys in the blanket of an inertial confinement fusion (ICF) engine. The results of this study will inform the development of lithium alloys that would guarantee acceptable neutronics performance while mitigating the chemical reactivity issues of pure lithium.

  10. Evaluation of thiouracil-based adhesive systems for bonding cast silver-palladium-copper-gold alloy.

    PubMed

    Yamashita, Miyuki; Koizumi, Hiroyasu; Ishii, Takaya; Furuchi, Mika; Matsumura, Hideo

    2010-09-01

    This study aimed to evaluate the effect of adhesive systems based on a thiouracil monomer on bonding to silver-palladium-copper-gold (Ag-Pd-Cu-Au) alloy (Castwell M.C.12). Disk specimens were cast from the alloy and then air-abraded with alumina. The disks were bonded using six bonding systems selected from four primers and three luting materials. Shear bond strengths were determined both before and after thermocycling. Bond strength varied from 2.7 MPa to 32.0 MPa. Three systems based on a thiouracil monomer (MTU-6) showed durable bonding to the alloy, with post-thermocycling bond strengths of 22.4 MPa for the Metaltite (MTU-6) primer and Super-Bond, a tri-n-butylborane (TBB) initiated resin, 9.0 MPa for the Multi-Bond II resin, and 8.1 MPa for the Metaltite and Bistite II system. It can be concluded that a combination of thiouracil-based primer and TBB initiated resin is effective for bonding Ag-Pd-Cu-Au alloy.

  11. Histopathologic evaluation following chronic implantation of chromium and steel based metal alloys in the rabbit central nervous system.

    PubMed

    Rauch, H C; Ekstrom, M E; Montgomery, I N; Parada, F; Berke, J

    1986-01-01

    Histopathologic evaluation of three metal alloys for chronic implantation in the central nervous system (CNS) was undertaken in rabbits. Throughout the 8 month evaluation period the inflammatory response to the alloys was bland. Two of the alloys tested (chromium based MP35N, Trademark of the Standard Pressed Steel Company, and a stainless steel alloy, BG42 VacArc, Trademark of Latrobe Steel) appeared suitable as CNS implants. The third alloy (stainless steel 440C, Carpenter Steel Company) showed more corrosion than the other alloys, and may be less suitable for implantation. While E. cuniculi infection was found in four rabbits, the infection did not directly interfere with the assessment of the histologic changes directly due to the implants. Autoantibodies to a brain constituent were not observed.

  12. SUPERCONDUCTING VANADIUM BASE ALLOY

    DOEpatents

    Cleary, H.J.

    1958-10-21

    A new vanadium-base alloy which possesses remarkable superconducting properties is presented. The alloy consists of approximately one atomic percent of palladium, the balance being vanadium. The alloy is stated to be useful in a cryotron in digital computer circuits.

  13. In vivo evaluation of a Ti-based bulk metallic glass alloy bar.

    PubMed

    Kokubun, Ryo; Wang, Wei; Zhu, Shengli; Xie, Guoqiang; Ichinose, Shizuko; Itoh, Soichiro; Takakuda, Kazuo

    2015-01-01

    Ti-based bulk metallic glasses are reported with high strength, low Young modulus and high corrosion resistance, suggesting their potentials in biomedical applications. However a thorough in vivo evaluation of its biocompatibilities has not been conducted yet. In this study, we implanted bars of Ti-based bulk metallic glass in the femoral bone of rats, followed up local tissue reaction as well as its component ions' diffusion in local area and whole body. The Ti-based BMG (Ti40Zr10Cu34Pd14Sn2) alloy exhibited favorable features of both high strength and high elasticity. In vivo implant evaluation showed that it has a good tissue compatibility, equivalent bone integration and bonding ability with Ti sample. No component ion diffusion was detected up to 3 months post implantation. The possibility and efficacy of its use for bone implant is confirmed. Thus further long term implant study is recommended.

  14. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1976-01-01

    The results obtained in a program to evaluate dispersion-strengthened nickel-base alloys for use in a metallic radiative thermal protection system operating at surface temperatures to 1477 K for the space shuttle were presented. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr characteristics of material used in the current study are compared with previous results; cyclic load, temperature, and pressure effects on sheet material residual strength are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded joints are evaluated; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full scale subsize heat shield panels in two configurations are described. Initial tests of full scale subsize panels included simulated meteoroid impact tests, simulated entry flight aerodynamic heating, programmed differential pressure loads and temperatures simulating mission conditions, and acoustic tests simulating sound levels experienced during boost flight.

  15. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  16. Laboratory evaluations of iron-based hard-facing alloys: A European study: Final report

    SciTech Connect

    Hofmann, P.J.; Friedrich, B.C.

    1988-06-01

    In order to identify suitable alternative materials for cobalt-base alloys used as hardfacing material for nuclear valves, three corrosion and wear-resistant iron-base alloys were investigated. In detail, comparisons were performed between Everit 50, Antinit DUR 300, Cenium Z 20 and Stellite 6 as to metallurgy, manufacturing properties, corrosive properties in simulated PWR and BWR coolant ( under no-flow and high-flow conditions with and without contamination), tribological properties (at different temperatures, contact pressure levels and for different material combinations) and mechanical properties. Data are given on suitable heat treatment, welding parameters and areas of application for each alloy under consideration. 24 refs., 87 figs., 4 tabs.

  17. TUNGSTEN BASE ALLOYS

    DOEpatents

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  18. Neutronics Evaluation of Lithium-Based Ternary Alloys in IFE Blankets

    SciTech Connect

    Jolodosky, A.; Fratoni, M.

    2015-09-22

    , low electrical conductivity and therefore low MHD pressure drop, low chemical reactivity, and extremely low tritium inventory; the addition of sodium (FLiNaBe) has been considered because it retains the properties of FliBe but also lowers the melting point. Although many of these blanket concepts are promising, challenges still remain. The limited amount of beryllium available poses a problem for ceramic breeders such as the HCPB. FLiBe and FLiNaBe are highly viscous and have a low thermal conductivity. Lithium lead possesses a poor thermal conductivity which can cause problems in both DCLL and LiPb blankets. Additionally, the tritium permeation from these two blankets into plant components can be a problem and must be reduced. Consequently, Lawrence Livermore National Laboratory (LLNL) is attempting to develop a lithium-based alloy—most likely a ternary alloy—which maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) while reducing overall flammability concerns for use in the blanket of an inertial fusion energy (IFE) power plant. The LLNL concept employs inertial confinement fusion (ICF) through the use of lasers aimed at an indirect-driven target composed of deuterium-tritium fuel. The fusion driver/target design implements the same physics currently experimented at the National Ignition Facility (NIF). The plant uses lithium in both the primary coolant and blanket; therefore, lithium-related hazards are of primary concern. Although reducing chemical reactivity is the primary motivation for the development of new lithium alloys, the successful candidates will have to guarantee acceptable performance in all their functions. The scope of this study is to evaluate the neutronics performance of a large number of lithium-based alloys in the blanket of the IFE engine and assess their properties upon activation. This manuscript is organized as follows: Section 12 presents the models and methodologies used for the analysis; Section

  19. PILOT EVALUATION OF VANADIUM ALLOYS.

    DTIC Science & Technology

    ARCS, SHEETS, ROLLING(METALLURGY), HIGH TEMPERATURE, SCIENTIFIC RESEARCH, COMPRESSIVE PROPERTIES, DUCTILITY, CREEP, OXIDATION, COATINGS , SILICIDES , HARDNESS, WELDING, EXTRUSION, TANTALUM ALLOYS, MOLYBDENUM ALLOYS....VANADIUM ALLOYS, * NIOBIUM ALLOYS, MECHANICAL PROPERTIES, MECHANICAL PROPERTIES, TITANIUM ALLOYS, ZIRCONIUM ALLOYS, CARBON ALLOYS, MELTING, ELECTRIC

  20. An electrochemical investigation of mechanical alloying of MgNi-based hydrogen storage alloys

    NASA Astrophysics Data System (ADS)

    Jiang, Jian-Jun; Gasik, Michael

    The electrochemical properties of amorphous MgNi-based hydrogen storage alloys synthesized by mechanical alloying (MA) were evaluated. The results show that these amorphous Mg 50Ni 50 alloys exhibit a higher discharge capacity and relatively good rate capacity at a suitable grinding time while their cycle life is very poor. In order to improve the cycle life, the surface of the amorphous Mg 50Ni 50 alloy was coated with Ti, Al and Zr in Spex 8000 mill/mixer and the coating effects were further investigated. Based on experimental results, two kinds of MgNi-based amorphous alloys are designed by substituting part of Mg in MgNi-based alloys by suitable elements. These alloys are then composed of four components. Thus, the cycle life of electrodes consisting of these quaternary amorphous alloys is greatly improved.

  1. Structural evaluation of a nickel base super alloy metal foam via NDE and finite element

    NASA Astrophysics Data System (ADS)

    Abdul-Aziz, Ali; Abumeri, G.; Garg, Mohit; Young, P. G.

    2008-03-01

    Cellular materials are known to be useful in the application of designing light but stiff structures. This applies to various components used in various industries such as rotorcraft blades, car bodies or portable electronic devices. Structural application of the metal foam is typically confined to light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. The face sheets carry the applied in-plane and bending loads and the role of the foam core is separate the face sheets to carry some of the shear stresses, while remaining integral with the face sheet. Many challenges relating to the fabrication and testing of these metal foam panels continue to exist due to some mechanical properties falling short of their theoretical potential. Hence in this study, a detailed three dimensional foam structure is generated using series of 2D Computer Tomography (CT) scans, on Haynes 25 metal foam. Series of the 2D images are utilized to construct a high precision solid model including all the fine details within the metal foam as detected by the CT scanning technique. Subsequently, a finite element analysis is then performed on an as fabricated metal foam microstructures to evaluate the foam structural durability and behavior under tensile and compressive loading conditions. The analysis includes a progressive failure analysis (PFA) using GENOA code to further assess the damage initiation, propagation, and failure. The open cell metal foam material is a cobalt-nickel-chromium-tungsten alloy that combines excellent high-temperature strength with good resistance to oxidizing environments up to 1800 °F (980 °C) for prolonged exposures. The foam is formed by a powder metallurgy process with an approximate 100 pores per inch (PPI).

  2. 10 000-hr Cyclic Oxidation Behavior of 68 High-Temperature Co-, Fe-, and Ni- Base Alloys Evaluated at 982 deg. C (1800 deg. F)

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.

    1999-01-01

    Power systems with operating temperatures in the range of 815 to 982 C (1500 to 1800 F) frequently require alloys that can operate for long times at these temperatures. A critical requirement is that these alloys have adequate oxidation resistance. The alloys used in these power systems require thousands of hours of operating life with intermittent shutdown to room temperature. Intermittent power plant shutdowns, however, offer the possibility that the protective scale will tend to spall (i.e., crack and flake off) upon cooling, increasing the rate of oxidative attack in subsequent heating cycles. Thus, it is critical that candidate alloys be evaluated for cyclic oxidation behavior. It was determined that exposing test alloys to ten 1000-hr cycles in static air at 982 10 000-hr Cyclic Oxidation Behavior of 68 High-Temperature Co-, Fe-, and Ni-Base Alloys Evaluated at 982 C (1800 F) could give a reasonable simulation of long-time power plant operation. Iron- (Fe-), nickel- (Ni-), and cobalt- (Co-) based high-temperature alloys with sufficient chromium (Cr) and/or aluminum (Al) content can exhibit excellent oxidation resistance. The protective oxides formed by these classes of alloys are typically Cr2O3 and/or Al2O3, and are usually influenced by their Cr, or Cr and Al, content. Sixty-eight Co-, Fe-, and Ni-base high-temperature alloys, typical of those used at this temperature or higher, were used in this study. At the NASA Lewis Research Center, the alloys were tested and compared on the basis of their weight change as a function of time, x-ray diffraction of the protective scale composition, and the physical appearance of the exposed samples. Although final appearance and x-ray diffraction of the final scale products were two factors used to evaluate the oxidation resistance of each alloy, the main criterion was the oxidation kinetics inferred from the specific weight change versus time data. These data indicated a range of oxidation behavior including parabolic

  3. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  4. Comparative evaluation of shear bond strengths of veneering porcelain to base metal alloy and zirconia substructures before and after aging – An in vitro study

    PubMed Central

    Sreekala, Laju; Narayanan, Mahesh; Eerali, Sunil M.; Eerali, Susil M.; Varghese, Joju; Zainaba Fathima, A. l.

    2015-01-01

    Objective: The aim of this study was to evaluate and compare the shear bond strength of veneering porcelain to base metal alloy and zirconia substructures before and after aging. Scanning electron microscopy (SEM) was used to determine the failure pattern. Materials and Methods: Twenty rectangular blocks (9 mm length × 4 mm height × 4 mm width) of base metal alloy (Bellabond plus, Bego, Germany) and zirconia (Will ceramZ zirconia K block) were fabricated for shear bond strength test. Surface of the base metal alloy block (4 mm × 4 mm area) was veneered with corresponding veneering porcelain (Ivoclar, IPS classic, vivadent). Similarly, surface of the zirconia rectangular block (4 mm × 4 mm) was veneered with corresponding veneering ceramic (Cercon ceram kiss, Degudent). Out of forty rectangular porcelain veneered core specimen, ten porcelain veneered base metal alloy specimen and ten porcelain veneered zirconia specimen were immersed in water at 37°C for one month to simulate the oral environment. Results: On comparison, the highest shear bond strength value was obtained in porcelain veneered base metal alloy before aging group followed by porcelain veneered base metal alloy after aging group, Porcelain veneered zirconia before aging group, porcelain veneered zirconia after aging group. SEM analysis revealed predominantly cohesive failure of veneering ceramic in all groups. Conclusion: Porcelain veneered base metal alloy samples showed highest shear bond strength than porcelain veneered zirconia samples. Study concluded that aging had an influence on shear bond strength. Shear bond strength was found to be decreasing after aging. SEM analysis revealed cohesive failure of veneering ceramic in all groups suggestive of higher bond strength of the interface than cohesive strength of ceramic. Hence, it was concluded that veneering ceramic was the weakest link. PMID:26942121

  5. Tissue Response to Base-Metal Dental Alloys.

    DTIC Science & Technology

    RESPONSE(BIOLOGY), *CASTING ALLOYS, *BASE METAL, * DENTAL PROSTHESES, TISSUES(BIOLOGY), COMPATIBILITY, NICKEL ALLOYS, BERYLLIUM, DENTISTRY, CANCER, HISTOLOGY, DENTAL IMPLANTOLOGY , COBALT ALLOYS, CHROMIUM ALLOYS.

  6. Progress in ODS Alloys: A Synopsis of a 2010 Workshop on Fe- Based ODS Alloys

    SciTech Connect

    Kad, Bimal; Dryepondt, Sebastien N; Jones, Andy R.; Vito, Cedro III; Tatlock, Gordon J; Pint, Bruce A; Tortorelli, Peter F; Rawls, Patricia A.

    2012-01-01

    In Fall 2010, a workshop on the role and future of Fe-based Oxide Dispersion Strengthened (ODS) alloys gathered together ODS alloy suppliers, potential industrial end-users, and technical experts in relevant areas. Presentations and discussions focused on the current state of development of these alloys, their availability from commercial suppliers, past major evaluations of ODS alloy components in fossil and nuclear energy applications, and the technical and economic issues attendant to commercial use of ODS alloys. Significant progress has been achieved in joining ODS alloys, with creep resistant joints successfully made by inertia welding, friction stir welding and plasma-assisted pulse diffusion bonding, and in improving models for the prediction of lifetime components. New powder and alloy fabrication methods to lower cost or improve endproduct properties were also described. The final open discussion centered on challenges and pathways for further development and large-scale use of ODS alloys.

  7. The evaluation of iron-base hardfacing alloys on gate valves after cycling under simulated PWR conditions for one year

    SciTech Connect

    Murphy, E.V.; Inglis, I.; Ocken, H.

    1992-12-31

    Gate valves hardfaced with iron-base alloys were exposed for about one year to simulated PWR conditions. The hardfacing alloys tested were EB 5183, EVERIT 50, NOREM 01 and NOREM 04. A gate valve with Satellite 6 was included in the test program as a control standard. During the test period the valves were opened and closed 2000 times. The performance of the valves was assessed by periodic leak tests and visual and profilometric characterisation of sealing surfaces. At the end of the test program, the seats and discs were destructively examined. The various examinations indicated all the iron-base alloys were superior to Satellite 6. Based on the results of hot leakage tests, one valve with EB 5183 and the valve with NOREM 04 were the best performers.

  8. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2017-07-01

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

  9. The development and evaluation of a cobalt base oxidation resistant dispersion strengthened alloy

    NASA Technical Reports Server (NTRS)

    Irani, K. K.

    1971-01-01

    The Co-18Cr-20Ni-4 Vol % ThO2 powders were prepared by a flash drying selective reduction process starting with an aqueous solution of metal salts and colloidal thoria. Powders were consolidated and extruded into rods with a minimum density of 99% of theoretical. Swaging and annealing studies were conducted to determine the conditions that would lead to a product with high stress-rupture strength. The best process yielded a stress-rupture life of 7.2 hours at 10 KSI (69 MN sq m and 2000 F (1094 C). The alloy recrystallized to a duplex (coarse-fine) structure and thus did not exhibit the desired strength of 3000 hours at 15 KSI (103.5MN/sq m and 2000 F (1094 C).

  10. Development and Evaluation of Directionally-Solidified NiAl/(CR,MO)-Based Eutectic Alloys for Airfoil Applications

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.

    2001-01-01

    The results of recent efforts to develop directionally-solidified alloys based on the Ni-33Al-31Cr-3Mo eutectic composition are discussed. These developmental efforts included studying the effects of macroalloying and growth rates on microstructure formation as well as the elevated temperature compressive and tensile properties of these alloys. These observations revealed that contrary to conventional opinion, the cellular microstructure was stronger and tougher than the planar eutectic microstructure due to a microstructural refinement of the cell size and interlamellar spacing. The high temperature strengths of these alloys are compared with those of commercial superalloys and advanced NiAl single crystals. The implications of this research on airfoil manufacturing and applications are discussed.

  11. Fabrication and evaluation of microscale thermoelectric modules of Bi2Te3-based alloys

    NASA Astrophysics Data System (ADS)

    Liu, Da-Wei; Li, Jing-Feng; Chen, Chen; Zhang, Bo-Ping; Li, Liangliang

    2010-12-01

    Microscale thermoelectric modules are fabricated by a facile process based on mechanical cutting combined with photolithography processes. Fine-grained materials of p-type Bi0.5Sb1.5Te3 and n-type Bi2Te3 dispersed with 0.5 vol% nano-SiC particles, which show improved mechanical strength than that without SiC additions, were prepared by spark plasma sintering (SPS) for the module microfabrication. The fabricated modules have 28 pairs of thermoelectric legs, each of them being as fine as 200 × 400 µm2 in cross-section with a height up to 600 µm, which were connected in series by Ni-Cu electrodes made by photolithographic patterning and magnetron sputtering. Such a microscale module was evaluated under both Seebeck and Peltier working modes. According to the Seebeck mode, when the module is heated under a lamp, the maximum open output voltage and the maximum output power are about 20 mV and 0.15 µW (1.6 µW cm-2), respectively. In the Peltier mode, a temperature difference of approximately 7 K is obtained with the input current of 4 mA.

  12. Bioaccessibility of metals in alloys: evaluation of three surrogate biofluids.

    PubMed

    Hillwalker, Wendy E; Anderson, Kim A

    2014-02-01

    Bioaccessibility in vitro tests measure the solubility of materials in surrogate biofluids. However, the lack of uniform methods and the effects of variable test parameters on material solubility limit interpretation. One aim of this study was to measure and compare bioaccessibility of selected economically important alloys and metals in surrogate physiologically based biofluids representing oral, inhalation and dermal exposures. A second aim was to experimentally test different biofluid formulations and residence times in vitro. A third aim was evaluation of dissolution behavior of alloys with in vitro lung and dermal biofluid surrogates. This study evaluated the bioaccessibility of sixteen elements in six alloys and 3 elemental/metal powders. We found that the alloys/metals, the chemical properties of the surrogate fluid, and residence time all had major impacts on metal solubility. The large variability of bioaccessibility indicates the relevancy of assessing alloys as toxicologically distinct relative to individual metals.

  13. Bioaccessibility of metals in alloys: Evaluation of three surrogate biofluids

    PubMed Central

    Hillwalker, Wendy E.; Anderson, Kim A.

    2014-01-01

    Bioaccessibility in vitro tests measure the solubility of materials in surrogate biofluids. However, the lack of uniform methods and the effects of variable test parameters on material solubility limit interpretation. One aim of this study was to measure and compare bioaccessibility of selected economically important alloys and metals in surrogate physiologically based biofluids representing oral, inhalation and dermal exposures. A second aim was to experimentally test different biofluid formulations and residence times in vitro. A third aim was evaluation of dissolution behavior of alloys with in vitro lung and dermal biofluid surrogates. This study evaluated the bioaccessibility of sixteen elements in six alloys and 3 elemental/metal powders. We found that the alloys/metals, the chemical properties of the surrogate fluid, and residence time all had major impacts on metal solubility. The large variability of bioaccessibility indicates the relevancy of assessing alloys as toxicologically distinct relative to individual metals. PMID:24212234

  14. Cast Fe-base cylinder/regenerator housing alloy

    NASA Technical Reports Server (NTRS)

    Larson, F.; Kindlimann, L.

    1980-01-01

    The development of an iron-base alloy that can meet the requirements of automotive Stirling engine cylinders and regenerator housings is described. Alloy requirements are as follows: a cast alloy, stress for 5000-hr rupture life of 200 MPa (29 ksi) at 775 C (1427 F), oxidation/corrosion resistance comparable to that of N-155, compatibility with hydrogen, and an alloy cost less than or equal to that of 19-9DL. The preliminary screening and evaluation of ten alloys are described.

  15. Development and wind tunnel evaluation of a shape memory alloy based trim tab actuator for a civil aircraft

    NASA Astrophysics Data System (ADS)

    Senthilkumar, P.; Jayasankar, S.; Satisha; Sateesh, V. L.; Kamaleshaiah, M. S.; Dayananda, G. N.

    2013-09-01

    This paper presents the development and wind tunnel evaluation of a shape memory alloy (SMA) based smart trim tab for a typical two seater civil aircraft. The SMA actuator was housed in the port side of the elevator for the purpose of actuating the trim tab. Wind tunnel tests were conducted on a full scale horizontal tail model with elevator and trim tab at free stream speeds of 25, 35 and 45 m s-1, and also for a number of deflections of the elevator (30° up, 0° neutral and 25° down) and trim tab (11° and 21° up and 15° and 31° down). To measure the hinge moment experienced by the trim tab under various test conditions, two miniaturized balances were designed and fabricated. A gain scheduled proportional integral (GSPI) controller was developed to control the SMA actuated smart trim tab. It was confirmed during the tests that the trim tab could be controlled at the desired position against the aerodynamic loads acting on it for the various test conditions.

  16. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  17. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1975-01-01

    The design, fabrication, and testing of a full-size, full-scale TD Ni-20Cr heat shield test array in simulated mission environments is described along with the design and fabrication of two additional full-size, full-scale test arrays to be tested in flowing gas test facilities at the NASA Langley Research Center. Cost and reusability evaluations of TD Ni-20Cr heat shield systems are presented, and weight estimates of a TD Ni-20Cr heat shield system for use on a shuttle orbiter vehicle are made. Safe-line expectancy of a TD Ni-20Cr heat shield system is assessed. Non-destructive test techniques are evaluated to determine their effectiveness in quality assurance checks of TD Ni-20Cr components such as heat shields, heat shield supports, close-out panels, formed cover strips, and edge seals. Results of tests on a braze reinforced full-scale, subsize panel are included. Results show only minor structural degradation in the main TD Ni-20Cr heat shields of the test array during simulated mission test cycles.

  18. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1973-01-01

    The work reported constitutes the first phase of a two-phase program. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr material characteristics are reviewed and compared with TD Ni-20Cr produced in previous development efforts; cyclic load, temperature, and pressure effects on TD Ni-20Cr sheet material are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded, diffusion-bonded, or seam-welded joints are evaluated through tests of simple lap-shear joint samples; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full-scale subsize heat shield panels are described. Tests of full-scale subsize panels included simulated meteoroid impact tests; simulated entry flight aerodynamic heating in an arc-heated plasma stream; programmed differential pressure loads and temperatures simulating mission conditions; and acoustic tests simulating sound levels experienced by heat shields during about boost flight. Test results are described, and the performances of two heat shield designs are compared and evaluated.

  19. Burner Rig Evaluation of Thermal Barrier Coating Systems for Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.

    1981-01-01

    Eight plasma sprayed bond coatings were evaluated for their potential use with ZrO2-Y2O3 thermal barrier coatings (TECs) which are being developed for coal derived fuel fired gas turbines. Longer TBC lives in cyclic burner rig oxidation to 1050 C were achieved with the more oxidation resistant bond coatings. These were Ni-14.1Cr-13.4A1-0.10Ar, Ni-14.1C4-14.4Al-0.16Y, and Ni-15.8Cr-12.8Al-0.36Y on Rene 41. The TBC systems performed best when 0.015-cm thick bond coatings were employed that were sprayed at 20 kW using argon 3.5v/o hydrogen. Cycling had a more life limiting influence on the TBC than accumulated time at 1050 C.

  20. Burner-rig evaluation of thermal barrier coating systems for nickel-base alloys

    SciTech Connect

    Gedwill, M.A.

    1981-02-01

    Eight plasma-sprayed bond coatings were evaluated for their potential use with ZrO/sub 2/-Y/sub 2/O/sub 3/ thermal barrier coatings (TBCs) which are being developed for coal-derived-fuel-fired gas turbines. Longer TBC liver in cyclic burner rig oxidation to 1050/sup 0/C were achieved with the more oxidation resistant bond coatings. These were Ni-14.1Cr-13.4A1-0.10Zr, Ni-14.1Cr-14.4A1-0.16Y, and Ni-15.8Cr-12.8A1-0.36Y on Rene 41. The TBC systems performed best when 0.015-cm thick bond coatings were employed that were sprayed at 20 kW using argon - 3.5 v/o hydrogen. Cycling had a more life limiting influence on the TBC than accumulated time at 1050/sup 0/C.

  1. Performance evaluation of shape memory alloy/rubber-based isolation systems for seismic response mitigation of bridges

    NASA Astrophysics Data System (ADS)

    Ozbulut, Osman E.; Hurlebaus, Stefan

    2010-04-01

    Base isolation is an effective method of reducing seismic response of bridges during an earthquake. Rubber isolators are one of the most common types of base isolation systems. As an alternative to conventional rubber isolators such as high damping rubber bearing and lead rubber bearing, smart rubber bearing systems with shape memory alloys (SMAs) have been proposed in recent years. As a class of smart materials, shape memory alloys shows excellent re-centering and considerable damping capabilities which can be exploited to obtain an efficient seismic isolation system. This paper explores effectiveness of shape memory alloy/rubber-based isolation systems for protecting bridges against seismic loads by performing a sensitivity analysis. The isolation system considered in this study consists of a laminated rubber bearing which provides lateral flexibility while supplying high vertical load-carrying capacity and an auxiliary device made of multiple loops SMA wires. The SMA device offers additional energy dissipating and re-centering capability. A threespan continuous bridge is modeled with SMA/rubber-based isolation system. Numerical simulations of the bridge are conducted for various historical ground motions that are spectrally matched to a target design spectrum. The normalized yield strength, yield displacement and pre-stress level of the SMA device and ambient temperature are selected as parameters of the sensitivity study. The variation of seismic response of the bridge with considered parameters is assessed. The optimum values of the normalized yield strength and the yield displacement of the SMA device is found to be in the range of 0.20-0.25 and 40-50 mm, respectively. Also, the SMA/rubber-based isolation system is observed to be more effective when the SMA device is pre-stressed. In addition, it is found that ambient temperature considerably affects the performance of the bridge isolated by SMA/rubber-based isolators.

  2. The effect of aluminium on the metallography of a nickel base removable partial denture casting alloy.

    PubMed

    Lewis, A J

    1978-12-01

    Three special nickel-chromium alloys were prepared in which the aluminum levels were adjusted both above and below that of a commercial nickel base dental casting alloy. Tensile and metallographic evaluation of representative samples of the alloys were made and the changes in the properties of the alloys are reported.

  3. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  4. Evaluation of Dynamic Stress-Strain Relations of Ti-Alloys and Al-Alloys Based on the Thermally Activated Process Concept

    NASA Astrophysics Data System (ADS)

    Ogawa, Kinya

    Since titanium and aluminum alloys are the most promising structural materials for the high velocity vehicles, the impact tensile strength of the materials is presently investigated. Three kinds of aging treatments on the beta-titanium alloy and two on the 6061 aluminum alloy were performed, and the tensile deformation behaviors were identified in the wide range of the temperature and the strain rate. The stress-strain relations of the titanium alloy significantly depend on the temperature and the strain rate investigated. Thermally activated process concept was applied to explain the experimental results, and the stress-strain relations at high strain rates were well understood with taking account of adiabatic heating effect. In the case of the aluminum alloy, the temperature and the strain rate effects are significant only in the low temperature range. Both for the alloys investigated, the stress-strain curves depend on the microstructures, while the temperature and the strain rate effects are almost independent of the different aging treatments.

  5. Evaluation and comparison of castability between an indigenous and imported Ni-Cr alloy.

    PubMed

    Ramesh, Ganesh; Padmanabhan, T V; Ariga, Padma; Subramanian, R

    2011-01-01

    Since 1907 casting restorations have been in use in dentistry. Numerous companies have been manufacturing and marketing base metal alloys. Gold was a major component of casting alloys. But alloys with less than 65% gold tarnished easily and the increase in cost of gold post-1970s lead to the revival of base metal alloys such as nickel-chromium and cobalt-chromium alloys which were in use since 1930s. This study was conducted to evaluate and compare the castability between an indigenous alloy and an imported alloy, as imported base metal alloys are considered to be expensive for fabrication of crowns and bridges. This study was conducted to evaluate and compare the castability (for the accurate fabrication of crowns and bridges) between an indigenous base metal alloy-Non-ferrous Materials Technology Development Centre (NFTDC), Hyderabad (Alloy A) -and an imported base metal alloys (Alloy B). Castability measurement was obtained by counting the number of completely formed line segments surrounding the 81 squares in the pattern and later calculating the percentage values. The percentage obtained was taken as the castability value for a particular base metal alloy. The percentage of castability was determined by counting only the number of completely cast segments in a perfect casting (81 × 2 = 162), and then multiplying the resulting fraction by 100 to give the percentage completeness. The Student t-test was used. When the castability of alloys A and B was compared, the calculated value was less than the tabular value (1.171 < 2.048) leading to the conclusion that castability between alloys A and B is insignificant. Therefore we conclude that both the alloys have the same castability. Using the above-mentioned materials and following the method to test castability, we were able to derive favorable results. As the results were satisfactory, we can conclude that the castability of the indigenous alloy is on par with the imported alloy.

  6. Stress Corrosion Cracking and Oxidation Characteristics of Boride-Strengthend Microcrystalline Iron and Nickel Based Alloys.

    DTIC Science & Technology

    1984-10-22

    through subsequent thermomechanical treatments make this class of alloy attractive for many applications. One such relatively new class of alloys based...crystallizing it in the solid state) using controlled thermal or thermomechanical treatments. Preliminary evaluations of the Fe, Ni, and Co-based micrystalline...and iron in alloys 3 and 4). Each of the four microcrystalline alloys was processed in similar ways. Each alloy was induction melted and chill block

  7. Comparative evaluation of effect of laser on shear bond strength of ceramic bonded with two base metal alloys: an in-vitro study.

    PubMed

    Deepak, K; Ahila, S C; Muthukumar, B; Vasanthkumar, M

    2013-01-01

    The most common clinical failure in metal ceramic restoration is at the ceramo-metal interface. For the clinical longevity, metal-ceramic prostheses must have satisfactory bond strength between metal and ceramic. The aim of this study is to evaluate the effect of Laser etching on shear bond strength between base metal alloys and ceramic. A total of 60 specimens were made (Base 5 mm diameter and 1 mm thickness, step with 4 mm diameter and 4 mm in length). They were divided into three groups. Group A-control, Group B-sand blasting, and Group C-laser etching. The Surface morphology, surface roughness, and wettability of the specimens were observed under scanning electron microscope (SEM) Ceramic application was carried out layer by layer for an optimal height of 4 mm. The shear bond strength test was performed using a universal testing machine and the nature of the fracture was examined under SEM. The mean shear bond strength values for laser etched (Group C) Nickel-chromium (Ni-Cr) alloy bonded with ceramic was (49.12 ± 7.12 MPa) and ceramic bonded with Cobalt-chromium (Co-Cr) was (50.04 ± 4.27 MPa), sand blasted (Group B) Ni-Cr alloy bonded with ceramic was (26.00 ± 5.22 MPa), and ceramic bonded with Co-Cr was 24.54 ± 4.78 MPa. The SEM image after debonding showed 10% of adhesive failure and 70% cohesive failure and 20% of both adhesive and cohesive failure for Laser etching. However, there was no significant difference in the values of shear bond strength between the two base metal alloys in Group C. The s hear bond strength between ceramic bonded with Ni-Cr alloys using the Laser etching as surface treatment was 49.12 ± 7.12 MPa and for Co-Cr alloys 50.04 ± 4.27 MPa. Laser surface treatment produces an excellent surface roughness and achieved good shear bond strength values and aid in achieving a better bond strength between metals and ceramic.

  8. Castability optimization of palladium based alloys.

    PubMed

    Cohen, S M; Kakar, A; Vaidyanathan, T K; Viswanadhan, T

    1996-08-01

    Poor or inconsistent castability often necessitates costly laboratory remakes of cast restorations. This study investigated the effects of burnout temperature and alloy investment compatibility on the castability of selected alloys. In part A nine alloy investment combinations were compared. In part B two alloy-investment combinations at four burnout temperatures were evaluated. Differences in investment, alloy, and/or burnout temperature significantly affected castability. Castability with a poorer casting investment improved with a hotter propane/oxygen fuel source compared with natural (city) gas/oxygen.

  9. Calcium and Calcium-Base Alloys

    DTIC Science & Technology

    1949-01-01

    alloys have •been made in electrical contacts. Little is known of’ the high - calcium alloys,» The aluminum-calcium diagram from Hansen^1) is shown in...list is still incom- plete« No use has been suggested for high calcium -aluminum alloys, ..•Arsenic-pal’c-iüm- Alloys •K.. Calcium arsenide, OajAsg...hot CaCUy, by X-ray determination of the structure. The probability of finding a useful high - calcium alloy in this system is based-on-the-validity

  10. Surface modification of nickel based alloys for improved oxidation resistance

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2005-02-01

    The present research is aimed at the evaluation of a surface modification treatment to enhance the high temperature stability of nickel-base superalloys. A low Coefficient Thermal Expansion (CTE ~12.5x10-6/°C) alloy based on the composition (in weight %) of Ni-22Mo-12.5Cr was produced by Vacuum Induction Melting and Vacuum Arc Melting and reduced to sheet by conventional thermal-mechanical processing. A surface treatment was devised to enhance the oxidation resistance of the alloys at high temperature. Oxidation tests (in dry and wet air; treated and untreated) were conducted 800°C to evaluate the oxidation resistance of the alloys. The results were compared to the behavior of Haynes 230 (Ni-22Cr) in the treated and untreated conditions. The treatment was not very effective for Haynes 230, as this alloy had similar oxidation behavior in both the treated and untreated conditions. However, the treatment had a significant effect on the behavior of the low CTE alloy. At 800°C, the untreated Ni-12.5Cr alloy was 5 times less oxidation resistant than Haynes 230. However, in the treated condition, the Ni-12.5Cr alloy had comparable oxidation resistance to the Haynes 230 alloy.

  11. Evaluation of the mechanical properties of electroslag refined iron alloys

    NASA Technical Reports Server (NTRS)

    Bhat, G. K.

    1976-01-01

    Nitronic 40 (21Cr-6N-9Mn), HY-130, 9Ni-4Co, and D-6 alloys were prepared and evaluated in the form of 15.2 mm thick plates. Smooth bar tensile tests, double-edge sharp notch fracture toughness tests Charpy V-notch impact tests were conducted on appropriate heat treated specimens of the four steel plates at 22 C, -50 C, -100 C, -150 C, and -196 C. Similar material characterization, including metallographic evaluation studies on air melt and vacuum arc melt grades of same four alloy steels were conducted for comparative purposes. A cost analysis of manufacturing plates of air melt, electroslag remelt and vacuum arc remelt grades was performed. The results of both material characterization and cost analyses pointed out certain special benefits of electroslag processing iron base alloys.

  12. Development of Lightweight Titanium Base Alloys

    DTIC Science & Technology

    1989-04-15

    program on Development of Lightweight Titanium Base Alloys was to develop new titanium alloys with 10% lower density, 50% higher elastic modulus, and...program. permitted the cvaluation of a low-dc-isity. dislicrsion-strengthcnicd 02 + y titanium aluminide , which has excellent high temperature strength...713e alloy has significantly higher strength than the titanium aluminides . The limited data for ’i-34AI-4Be show it to be very strong above 7(X)°C

  13. Nondestructive Evaluation of Ni-Ti Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Meir, S.; Gordon, S.; Karsh, M.; Wiezman, A.; Ayers, R.; Olson, D. L.

    2011-06-01

    The nondestructive evaluation of nickel titanium (Ni-Ti) alloys for applications such as heat treatment for biomaterials applications (dental) and welding was investigated. Ni-Ti alloys and its ternary alloys are valued for mechanical properties in addition to the shape memory effect. Two analytical approaches were perused in this work. Assessment of the microstructure of the alloy that determines the martensitic start temperature (Ms) of Ni-Ti alloy as a function of heat treatment, and secondly, an attempt to evaluate a Friction Stir Welding, which involves thermo-mechanical processing of the alloy.

  14. Nondestructive evaluation of Ni-Ti shape memory alloy

    SciTech Connect

    Meir, S.; Gordon, S.; Karsh, M.; Ayers, R.; Olson, D. L.; Wiezman, A.

    2011-06-23

    The nondestructive evaluation of nickel titanium (Ni-Ti) alloys for applications such as heat treatment for biomaterials applications (dental) and welding was investigated. Ni-Ti alloys and its ternary alloys are valued for mechanical properties in addition to the shape memory effect. Two analytical approaches were perused in this work. Assessment of the microstructure of the alloy that determines the martensitic start temperature (Ms) of Ni-Ti alloy as a function of heat treatment, and secondly, an attempt to evaluate a Friction Stir Welding, which involves thermo-mechanical processing of the alloy.

  15. Magnesium-based biodegradable alloys: Degradation, application, and alloying elements

    PubMed Central

    Pogorielov, Maksym; Husak, Eugenia; Solodivnik, Alexandr; Zhdanov, Sergii

    2017-01-01

    In recent years, the paradigm about the metal with improved corrosion resistance for application in surgery and orthopedy was broken. The new class of biodegradable metal emerges as an alternative for biomedical implants. These metals corrode gradually with an appropriate host response and release of corrosion products. And it is absolutely necessary to use essential metals metabolized by hosting organism with local and general nontoxic effect. Magnesium serves this aim best; it plays the essential role in body metabolism and should be completely excreted within a few days after degradation. This review summarizes data from Mg discovery and its first experimental and clinical application of modern concept of Mg alloy development. We focused on biodegradable metal application in general surgery and orthopedic practice and showed the advantages and disadvantages Mg alloys offer. We focused on methods of in vitro and in vivo investigation of degradable Mg alloys and correlation between these methods. Based on the observed data, a better way for new alloy pre-clinical investigation is suggested. This review analyzes possible alloying elements that improve corrosion rate, mechanical properties, and gives the appropriate host response. PMID:28932493

  16. Magnesium-based biodegradable alloys: Degradation, application, and alloying elements.

    PubMed

    Pogorielov, Maksym; Husak, Eugenia; Solodivnik, Alexandr; Zhdanov, Sergii

    2017-03-01

    In recent years, the paradigm about the metal with improved corrosion resistance for application in surgery and orthopedy was broken. The new class of biodegradable metal emerges as an alternative for biomedical implants. These metals corrode gradually with an appropriate host response and release of corrosion products. And it is absolutely necessary to use essential metals metabolized by hosting organism with local and general nontoxic effect. Magnesium serves this aim best; it plays the essential role in body metabolism and should be completely excreted within a few days after degradation. This review summarizes data from Mg discovery and its first experimental and clinical application of modern concept of Mg alloy development. We focused on biodegradable metal application in general surgery and orthopedic practice and showed the advantages and disadvantages Mg alloys offer. We focused on methods of in vitro and in vivo investigation of degradable Mg alloys and correlation between these methods. Based on the observed data, a better way for new alloy pre-clinical investigation is suggested. This review analyzes possible alloying elements that improve corrosion rate, mechanical properties, and gives the appropriate host response.

  17. Evaluation of corrosion testing techniques for selection of corrosion resistant alloys for sour gas service

    SciTech Connect

    Bhavsar, R.B.; Hibner, E.L.

    1996-08-01

    Slow strain rate (SSR) and C-ring stress corrosion cracking (SCC) tests have historically been used to screen alloys for sour gas environments. The relevance of these testing techniques in predicting actual field corrosion behavior was evaluated for age-hardenable nickel base alloy 925 (UNS N09925) and alloy 718 (UNS N07718). While SSR testing provides an acceptable accelerated screening tool for ranking alloys in sour oil field environments, C-ring SCC testing ranks alloys higher in sour environments than SSR testing.

  18. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    DOEpatents

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  19. Fabrication of tungsten wire reinforced nickel-base alloy composites

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  20. Hot Corrosion of Cobalt-Base Alloys

    DTIC Science & Technology

    1975-06-01

    Cast Alloys : NASA VIA, B-1900, 713C and 738X", Report NASA TN D-7682, Lewis Research Center, Cleveland, Ohio, August 1974. 36. Giggins, C.S. and...resistance of cobalt-base and nickel-base alloys . The contract was accomplished under the technical direction of Dr. H. C. Graham of the Aerospace Research...Interpretation of Results 3. SODIUM SULFATE INDUCED HOT CORROSION OF Co-25Al AND Co-35Cr ALLOYS a. Introduction b. Experimental Co-25Al c. Experimental

  1. Corrosion of nickel-base alloys

    SciTech Connect

    Scarberry, R.C.

    1985-01-01

    The volume consists of three tutorial lectures and 18 contributed papers. The three tutorial lectures provide state-of-the-art background on the physical metallurgy of nickel-base alloys as it relates to corrosion. Also featured are the mechanisms and applications of these alloys and an insight into the corrosion testing techniques. The three tutorial lecture papers will help acquaint newcomers to this family of alloys with a thorough overview. The contributed papers are categorized into four major topics: general corrosion, stress corrosion cracking, fatigue and localized corrosion. Each topic is key-noted by one invited lecture followed by several contributed papers. The papers in the general corrosion section are wide ranging and cover the aspects of material selection, development of galvanic series in corrosive environments, corrosion resistance characteristics, hydrogen permeation and hydrogen embrittlement of nickel and some nickel-base alloys.

  2. Transient oxidation of multiphase Ni-Cr base alloys

    SciTech Connect

    Baran, G.; Meraner, M.; Farrell, P.

    1988-06-01

    Four commercially available Ni-Cr-based alloys used with porcelain enamels were studied. Major alloying elements were Al, Be, Si, B, Nb, and Mo. All alloys were multiphase. During heat treatments simulating enameling conditions, phase changes occurred in most alloys and were detected using hardness testing, differential thermal analysis (DTA), and microscopy. Oxidation of these alloys at 1000/degrees/C for 10 min produced an oxide layer consisting principally of chromium oxide, but the oxide morphology varied with each alloy depending on the alloy microstructure. Controlling alloy microstructure while keeping the overall composition unchanged may be a means of preventing wrinkled poorly adherent scales from forming.

  3. Evaluation of low-cobalt alloys for hardfacing applications in nuclear components. Final report

    SciTech Connect

    Landerman, E.I.

    1984-08-01

    The low- and no-cobalt alloys selected for this study were evaluated first based on weldability and metallurgical tests of hardfaced specimens prepared by the plasma transferred arc method. Wear and friction tests were then performed on these selected materials and comparisons were made with the currently used high-cobalt alloys. The low- and no-cobalt alloys showed significantly higher wear (based on weight loss) compared to the high-cobalt alloys at high loads when like materials were tested. When dissimilar combinations were tested, selected low- or no-cobalt alloys evaluated against the high-cobalt alloys showed wear properties equivalent to those observed in similar metal tests of the high-cobalt alloys at high loads. The coefficients of friction measured during these tests with several of the low- or no-cobalt alloys in similar metal and dissimilar metal combinations did not show significant differences from the coefficients of friction determined for the currently used high-cobalt alloys.

  4. Nickel-base alloys for severe environments

    SciTech Connect

    Wilson, R.K.; Flower, H.L.; Hack, G.A.J.; Isobe, S.

    1996-03-01

    Inconel alloys MA754 and MA758 are nickel-base, oxide dispersion-strengthened superalloys made by mechanical alloying. The simple nickel-chromium matrix, when combined with the strengthening effect of the yttrium oxide dispersoid during mechanical alloys, provides excellent creep properties, resistance to thermal fatigue, and surface stability suitable for operation without protective coatings. Gas turbine engine components are primary applications for alloy MA754, but this aerospace alloy has been applied in many other products that operate in severe conditions, and alloy MA758 was developed specifically for aggressive, elevated temperature industrial environments. Billets for large bar and plate are typically consolidated by hot isostatic pressing (HIP), because this technology allows production of forms suitable for a variety of industrial components. Material consolidated by HIP and conventionally worked by extrusion and hot rolling generally exhibits properties that are more isotropic than those of material consolidated by extrusion. However, the degree of anisotropy depends strongly on the specific processing of the consolidated billet. This article describes production of new mill shapes from HIP billets, and reviews current and potential applications such as skid rails for high-temperature walking-beam furnaces, heat treating furnace parts, equipment for handling molten glass, and furnace tubes.

  5. Fatigue performance evaluation of a Nickel-free titanium-based alloy for biomedical application - Effect of thermomechanical treatments.

    PubMed

    Mussot-Hoinard, G; Elmay, W; Peltier, L; Laheurte, P

    2017-02-22

    In the present work, structural fatigue experiments were performed on a Ti-26Nb alloy subjected to different thermomechanical treatments: a severe cold rolling, a solution treatment and two aging treatments at low-temperature conducted after cold rolling in order to optimize the kinetics of precipitation. The aim is to investigate the effect of microstructural refinement obtained by these processes on fatigue performances. Preliminary tensile tests were performed on each state and analyzed in terms of the microstructure documented by using X-Ray diffraction and TEM analysis. These tests clearly promote the short-time-aged cold-rolled state with a fine α and ω phases precipitation. An interesting balance between mechanical properties such as high strength and low Young's modulus has been obtained. Cyclic bending tests were carried out in air at 0.5%, 1%, 2% and 3% imposed strain amplitudes. At low straining amplitude, where the fatigue performances are at their best, the cold-rolled state does not break at 3×10(6) cycles and the long-time aged precipitation hardened state seems to be a good competitor compared to the cold-rolled state. All failure characteristics are documented by Scanning Electron Microscopy (SEM) micrographs and analyzed in term of microstructure.

  6. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  7. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  8. Rapid solidification of Nb-base alloys

    NASA Technical Reports Server (NTRS)

    Gokhale, A. B.; Javed, K. R.; Abbaschian, G. J.; Lewis, R. E.

    1988-01-01

    New Nb-base alloys are of interest for aerospace structural applications at high temperatures, viz, 800 to 1650 C. Fundamental information regarding the effects of rapid solidification in achieving greatly refined microstructures, extended solid solubility, suppression of embrittling equilibrium phases, and formation of new phases is desired in a number of Nb-X alloys. The microstructures and selected properties of Nb-Si and other Nb-base alloys are presented for materials both rapidly quenched from the equilibrium liquidus and rapidly solidified following deep supercooling. Electromagnetic levitation was used to achieve melting and supercooling in a containerless inert gas environment. A variety of solidification conditions were employed including splatting or drop casting of supercooled samples. The morphology and composition of phases formed are discussed in terms of both solidification history and bulk composition.

  9. Irradiation creep of vanadium-base alloys

    SciTech Connect

    Tsai, H.; Billone, M.C.; Strain, R.V.; Smith, D.L.; Matsui, H.

    1998-03-01

    A study of irradiation creep in vanadium-base alloys is underway with experiments in the Advanced Test Reactor (ATR) and the High Flux Isotope Reactor (HFIR) in the United States. Test specimens are thin-wall sealed tubes with internal pressure loading. The results from the initial ATR irradiation at low temperature (200--300 C) to a neutron damage level of 4.7 dpa show creep rates ranging from {approx}0 to 1.2 {times} 10{sup {minus}5}/dpa/MPa for a 500-kg heat of V-4Cr-4Ti alloy. These rates were generally lower than reported from a previous experiment in BR-10. Because both the attained neutron damage levels and the creep strains were low in the present study, however, these creep rates should be regarded as only preliminary. Substantially more testing is required before a data base on irradiation creep of vanadium alloys can be developed and used with confidence.

  10. Oxygen diffusion in vanadium-based alloys

    SciTech Connect

    de Avillez, R.R.

    1981-01-01

    The experimental study of transport and equilibrium properties of oxygen in vanadium-based alloys was made by EMF measurements on solid electrolytic cells over the temperature range of 873 to 1423/sup 0/K. The oxygen diffusion in vanadium was not significantly modified by small additions of Ti, Cr, Ni, Nb and Ta. The increase in the activation energy for oxygen diffusion in the V-based alloys containing Cr, Ni, Nb and Ta probably reflects the effect of these substitutional solutes on the activity coefficient of oxygen. The oxygen activity was increased by the addition of 1 at % of Cr, Ni and Nb, and decreased by the addition of Ti and Ta. However, the effects in the alloys containing Nb and Ta are very small.

  11. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  12. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  13. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  14. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  15. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  16. On the corrosion behavior and biocompatibility of palladium-based dental alloys

    NASA Astrophysics Data System (ADS)

    Sun, Desheng

    Palladium-based alloys have been used as dental restorative materials for about two decades with good clinical history. But there have been clinical case reports showing possible allergy effects from these alloys. The aim of this study was to characterize the corrosion behavior and mechanisms of several palladium-based dental alloys by potentiodynamic polarization methods, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe force microscopy/atomic force microscopy (SKPFM/AFM), and to evaluate their biocompatibility by a cell culture technique and an animal model. Using SKPFM/AFM and scanning electron microscopy, the Ru-enriched phase from the use of ruthenium as a grain-refining element was identified as being slightly more noble than the palladium solid solution matrix in a high-palladium alloy. Other secondary precipitates that exist in the microstructures of these high-palladium alloys have minimal differences in Volta potential compared to the matrix. For high-palladium alloys, corrosion is generally uniform due to the predominant palladium content in the different phases. Potentiodynamic polarization and EIS have shown that representative palladium-silver alloys have low corrosion tendency and high corrosion resistance, which are equivalent to a well-known high-noble gold-palladium alloy in simulated body fluid and oral environments. The palladium-silver alloys tested are resistant to chloride ion corrosion. Passivation and dealloying have been identified for all of the tested palladium-silver alloys. The great similarity in corrosion behavior among the palladium-silver alloys is attributed to their similar chemical compositions. The variation in microstructures of palladium-silver alloys tested does not cause significant difference in corrosion behavior. The corrosion resistance of these palladium-silver alloys at elevated potentials relevant to oral environment is still satisfactory. The release of elements from representative dental

  17. THERMOSTATICS AND KINETICS OF TRANSFORMATIONS IN PU-BASED ALLOYS

    SciTech Connect

    Turchi, P; Kaufman, L; Liu, Z

    2006-06-30

    CALPHAD assessment of the thermodynamic properties of a series of Pu-based alloys is briefly presented together with some results on the kinetics of phase formation and transformations in Pu-Ga alloys.

  18. Vanadium-base alloys for fusion reactor applications

    SciTech Connect

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  19. Electrochemical Evaluation of Alloys for Spaceport Design

    NASA Astrophysics Data System (ADS)

    Calle, Luz Marina; MacDowell, Louis G.; Vinje, Rubiela D.

    2003-01-01

    Corrosion studies began at the Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the corrosion protection of carbon steel. NASA's KSC Beach Corrosion Test Site, which was established at that time, has been documented by the American Society of Materials (ASM) as one of the most corrosive naturally occurring environments in the world. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocker boosters. In the years that followed, numerous studies have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. The Corrosion Laboratory was established at KSC in 1985 and was outfitted with state-of-the-art electrochemistry equipment to conduct research and materials characterization in many different corrosive environments. This paper will describe the application of electrochemistry in combination with atmospheric exposure to the selection of alloys in a spaceport environment.

  20. An evaluation of the benefits of utilizing rapid solidification for development of 2XXX (Al-Cu-Mg) alloys

    NASA Technical Reports Server (NTRS)

    Paris, H. G.; Chellman, D. J.

    1986-01-01

    The advantages of rapid solidification processing over ingot metallurgy processing in the development of 2XXX aluminum alloy compositions were evaluated using a similarly processed ingot metallurgy (IM) control alloy. The powder metallurgy (PM) alloy extrusions showed a reduced age-hardening response in comparison with similar IM compositions, with higher tensile properties for naturally aged extrusions but lower properties for artificially aged ones. However, the tensile properties of naturally and artificially aged PM alloy extrusions based on a version of IM 2034 alloy, but containing 0.6 weight percent zirconium, were comparable to those of the IM control extrusions and had significantly superior combinations of strength and toughness. The tensile properties of this PM alloy showed even greater advantage in 6.4-mm (0.25-in.) and 1.8-mm (0.070-in.) plate and sheet, the yield strength being about 68 MPa (10 ksi) greater than reported values for the IM 2034 alloy sheet. An artificially aged PM alloy based on 2219 alloy also showed a strength and strength-toughness combination comparable to those of the PM Al-Cu-Mg-Zr alloy, substantially outperforming the IM 2219 alloy. These results show that rapid solidification offers the flexibility needed to modify conventional IM compositions to produce new alloy compositions with superior mechanical properties.

  1. In vitro biocompatibility of novel Au-Pt-based metal-ceramic alloys.

    PubMed

    Johnson, Anthony; Shiraishi, Takanobu; Hurrell-Gillingham, Kathryn

    2011-09-01

    The aim of this research was to evaluate the effect of individual metallic elements within experimental Au-Pt-based metal-ceramic alloys on in vitro biocompatibility. A binary Au-10 at.% Pt alloy (AP10) was designed as a parent alloy. Six ternary AP10-X (X = In/Fe/Sn/Zn) alloys and four quaternary (AP10-In2)-Y (Y = Fe/Sn/Zn) with different compositions were cast into square plates with size 10X10X0.5 mm(3) and subjected to porcelain-firing thermal cycling. A commercial alloy was used as a control. In vitro biocompatibility was investigated using L929 murine aneuploid fibrosarcoma cell line. The test samples and cells were incubated at 37°C in a 5% CO(2) atmosphere for 72 h. Alamar™ Blue Assay was carried out to determine the respiratory viability of cultures maintained in the presence of the different materials. The cell only control showed significantly higher levels of cell viability than all six of the ternary alloys and two of the four quaternary alloys, (AP10-In2)-Zn2.1 and (AP10-In2)-Sn1.0 (P < 0.05). The quaternary alloys showed slightly higher levels of cell viability than the ternary alloys, with the exception of AP10-Sn0.9. No statistical differences were seen between the ternary and quaternary alloy groups. Acceptable cell viability was observed on the surfaces of all the alloys.

  2. Mechanically alloyed Ni-base alloys for heat-resistant applications

    SciTech Connect

    Wilson, R.K.; Fischer, J.J.

    1995-12-31

    INCONEL alloys MA 754 and MA 758 are nickel-base oxide dispersion-strengthened (ODS) alloys made by mechanical alloying (MA). Commercial use of Ma Ni-base alloys to date has been predominantly in aerospace applications of alloy MA 754 as turbine engine vanes. Both alloys are suitable for industrial heat treating components and other heat resistant alloy applications. Field trials and commercial experience in such applications of MA alloys are being gained while high temperature property characterization and new product form development continue. Hot isostatic pressing (HIP) is the standard consolidation method for billets from which large bar and plate are produced for industrial applications of MA. This paper describes production of standard mill shapes from HIP billets, and it presents information on current and potential uses of MA alloys in applications such as: skid rails for use in high temperature walking beam furnaces, heat treating furnace components, components for handling molten glass, and furnace tubes. The paper includes comparison of the properties obtained in alloy MA 754 (20% Cr) and alloy MA 758 (30% Cr).

  3. In vitro corrosion of dental Ag-based alloys in polyvinylpyrrolidone iodine solution.

    PubMed

    Ochi, Morio; Endo, Kazuhiko; Ohno, Hiroki; Takasusuki, Norio; Matsubara, Hideki; Maida, Takeo

    2005-09-01

    The corrosion and tarnish behaviors of three Ag-based alloys (Ag-Pd-Cu-Au alloy, Ag-In alloy, and Ag-Sn-Zn alloy) in polyvinylpyrrolidone iodine (povidone-iodine) solution were examined. The degree of tarnish was evaluated by visible-ray spectrocolorimetry. Corrosion potential measurements and analyses of corrosion products by X-ray diffractometry were carried out to elucidate the corrosion mechanism. The corrosion rate of the three Ag-based alloys in povidone-iodine solution at its practical concentration used as a gargle solution was so fast that the alloys tarnished within 10 seconds of immersion with the formation of AgI. Thermodynamic consideration and the results of surface analysis by X-ray diffractometry revealed that the main anodic and cathodic reactions were Ag + I(-)-->AgI + e- and I2 + 2e(-)-->2I- respectively.

  4. Tungsten wire-nickel base alloy composite development

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  5. Evaluation of an advanced directionally solidified gamma/gamma'-alpha Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Henry, M. F.; Jackson, M. R.; Gigliotti, M. F. X.; Nelson, P. B.

    1979-01-01

    An attempt was made to improve on the properties of the candidate jet engine turbine blade material AG-60, a gamma/gamma prime-alpha Mo eutectic composite. Alloy 38 (AG-170) was evaluated in the greatest detail. This alloy, Ni-5.88 A1-29.74 Mo-1.65 V-1.2C Re (weight percent), represents an improvement beyond AG-60, based on mechanical testing of the transverse and/or longitudinal orientations over a range of temperatures in tension, shear, rupture, and rupture after thermal exposure. It is likely that other alloys in the study represent a similar improvement.

  6. Advanced alloy design technique: High temperature cobalt base superalloy

    NASA Technical Reports Server (NTRS)

    Dreshfield, R. L.; Freche, J. C.; Sandrock, G. D.

    1972-01-01

    Advanced alloy design technique was developed for treating alloys that will have extended life in service at high temperature and intermediate temperatures. Process stabilizes microstructure of the alloy by designing it so that compound identified with embrittlement is eliminated or minimized. Design process is being used to develop both nickel and cobalt-base superalloys.

  7. Characterization of two ceramic-base-metal alloys.

    PubMed

    Huget, E F; Vlica, J M; Wall, R M

    1978-12-01

    Compositions, microstructures, properties, and heat treatment characteristics of two ceramic-base-metal alloys were studied. The materials displayed significant compositional and structural differences. Both alloys were strengthened by precipitation hardening. Strength and rigidity of the nickel-chromium alloys suggest their potential usefulness in fixed prosthodontic procedures.

  8. Nickel-base alloy GTD-222, a new gas turbine nozzle alloy

    SciTech Connect

    Seaver, D.W.; Beltran, A.M. )

    1993-01-01

    This paper summarizes the key properties of GTD-222 (Wood and Haydon, 1989), a new cast nickel-base nozzle alloy developed by GE for use in land-based gas turbines. GTD-222 is being introduced as a replacement for FSX-414 in second and third-stage nozzles of certain machines. Presented in this paper are comparisons of the tensile, creep-rupture, and fatigue properties of GTD-222 versus FSX-414. In addition, the results of a long-term thermal stability study, high-temperature oxidation, and hot corrosion evaluation as well as weldability results will be discussed.

  9. New Developments of Ti-Based Alloys for Biomedical Applications

    PubMed Central

    Li, Yuhua; Yang, Chao; Zhao, Haidong; Qu, Shengguan; Li, Xiaoqiang; Li, Yuanyuan

    2014-01-01

    Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications. PMID:28788539

  10. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  11. Evaluation of the biocompatibility of various dental alloys: Part I--Toxic potentials.

    PubMed

    Kansu, G; Aydin, A K

    1996-09-01

    The biocompatibility of a high-gold alloy (Iropal W), two low-gold alloys (Argenco 9 and Gold EWL-G), one palladium alloy (Argipal), two palladium-silver alloys (Argenco 23 and EWL-G), one chrome-nickel alloy (Wiron-88), two chrome-cobalt alloys (Wironium and Wirocast) and a 22 carat gold alloy were evaluated histopathologically with the subcutaneous implantation technique. Cast discs of the materials were implanted for 15, 30 or 60 days in 111 rats. Mildest responses occurred to 22 carat gold alloy. The most vigorous responses were observed in the chrome-nickel alloy samples. The high-gold alloy and the palladium groups showed reactions quite similar to those of the 22 carat gold. However, the low-gold group and the palladium-silver alloys ranked between the basic metal alloy and the precious metal alloy groups.

  12. DISPERSION STRENGTHENED NICKEL-BASE ALLOYS.

    DTIC Science & Technology

    The swaged cone of extruded Nichrome-thoria alloys prepared by the thermal decomposition of thorium nitrate onto alloy powder indicated descreased... swaging of these dispersion-strengthened Nichrome alloys was dependent on the presence of a mild steel jacket on the alloy rod as a result of the canned...extrusion practice. Efforts to cold swage the alloy materials without this jacket were unsuccessful. (Author)

  13. Evaluation of the Improvement in the Figure of Merit of Bi_2Te_3-Based Alloys with Addition of Ultrafine Scattering Centers

    NASA Technical Reports Server (NTRS)

    Fleurial, Jean-Pierre

    1993-01-01

    The addition of ultrafine scattering centers into Bi_2Te_3-based materials and their impact on the thermal and electrical transport properties in a 200-500 K temperature range are discussed. Based on previous theoretical efforts, the resulting improvements in the figure of merit of these heavily doped thermoelectric semiconductors were calculated as a function of composition, temperature, doping level, particulate size and concentration. Determination of the lattice thermal conductivity of the various alloys was conducted by considering phonon-phonon, carrier-phonon, point defect and inert scattering center scattering mechanisms. Degradation of the electrical properties due to the increase scattering rate was also taken into account. Practical application of these results is considered.

  14. [Evaluation of occupational exposure to nickel and other metals based on the analysis of air in the production of nickel alloys].

    PubMed

    Dobecki, M; Matych, S; Kamecki, R; Matczak, W

    1988-01-01

    The measurements of air pollutions in the rolling mill of non-ferrous metals aimed at the evaluation of occupational exposure to nickel and other metals (Cu, Zn, Mn, Mg) used during the production of nickel alloys. It was found that nickel fumes and dusts concentration can be the only hazardous factor for the workers' health. The majority (ca 85%) of the crew of 28 workers is exposed to the nickel concentration in air exceeding 0.05 mg/m3. Smelters (8 persons) at the stand of 97-99% nickel smelting are at the highest risk of the loss of health; average exposure of this group during 8 hours' shift may surpass 2 mg Ni/m3. Mean concentration in air of the fumes and dusts of copper, zinc, manganese and magnesium do not make a hygienic problem.

  15. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  16. Biodegradability and platelets adhesion assessment of magnesium-based alloys using a microfluidic system.

    PubMed

    Liu, Lumei; Koo, Youngmi; Collins, Boyce; Xu, Zhigang; Sankar, Jagannathan; Yun, Yeoheung

    2017-01-01

    Magnesium (Mg)-based stents are extensively explored to alleviate atherosclerosis due to their biodegradability and relative hemocompatibility. To ensure the quality, safety and cost-efficacy of bioresorbable scaffolds and full utilization of the material tunability afforded by alloying, it is critical to access degradability and thrombosis potential of Mg-based alloys using improved in vitro models that mimic as closely as possible the in vivo microenvironment. In this study, we investigated biodegradation and initial thrombogenic behavior of Mg-based alloys at the interface between Mg alloys' surface and simulated physiological environment using a microfluidic system. The degradation properties of Mg-based alloys WE43, AZ31, ZWEK-L, and ZWEK-C were evaluated in complete culture medium and their thrombosis potentials in platelet rich plasma, respectively. The results show that 1) physiological shear stress increased the corrosion rate and decreased platelets adhesion rate as compared to static immersion; 2) secondary phases and impurities in material composition induced galvanic corrosion, resulting in higher corrosion resistance and platelet adhesion rate; 3) Mg-based alloys with higher corrosion rate showed higher platelets adhesion rate. We conclude that a microfluidic-based in vitro system allows evaluation of biodegradation behaviors and platelets responses of Mg-based alloys under specific shear stress, and degradability is related to platelets adhesion.

  17. PRELIMINARY EVALUATION OF FOUR COLUMBIUM BASE ALLOYS FOR COATING CAPABILITIES AND MECHANICAL PROPERTIES AT ELEVATED TEMPERATURES. ADDENDUM I. STRUCTURAL BRAZING AND ALUMINIDE COATING,

    DTIC Science & Technology

    PROTECTIVE TREATMENTS, BRAZING, NIOBIUM ALLOYS, SOLDERED JOINTS, OXIDATION, HIGH TEMPERATURE, SCIENTIFIC RESEARCH, REFRACTORY COATINGS , ALUMINUM COMPOUNDS, TIN COMPOUNDS, SILICIDES , BRITTLENESS, TUNGSTEN.

  18. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  19. Fused slurry silicide coatings for columbium alloys reentry heat shields. Volume 1: Evaluation analysis

    NASA Technical Reports Server (NTRS)

    Fitzgerald, B.

    1973-01-01

    The R-512E (Si-20Cr-20Fe) fused slurry silicide coating process was optimized to coat full size (20in x 20in) single face rib and corrugation stiffened panels fabricated from FS-85 columbium alloy for 100 mission space shuttle heat shield applications. Structural life under simulated space shuttle lift-off stresses and reentry conditions demonstrated reuse capability well beyond 100 flights for R-512E coated FS-85 columbium heat shield panels. Demonstrated coating damage tolerance showed no immediate structural failure on exposure. The FS-85 columbium alloy was selected from five candidate alloys (Cb-752, C-129Y, WC-3015, B-66 and FS-85) based on the evaluation tests which have designed to determine: (1) change in material properties due to coating and reuse; (2) alloy tolerance to coating damage; (3) coating emittance characteristics under reuse conditions; and (4) new coating chemistries for improved coating life.

  20. Microstructural Evaluations of Baseline HSR/EPM Disk Alloys

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Garg, Anita; Ellis, David L.

    2004-01-01

    Six alloys representing two classes of powder metallurgy nickel-based superalloys were examined by transmission electron microscopy (TEM) and phase extraction. Alloys KM4, CH98, IN-100 and 456 are based on a Ni-18Co-12Cr composition while alloys Rene' 88 DT and SR 3 have lower Al and Co and higher Cr contents. The lambda size distributions were determined from quantitative image analysis of the TEM images. The volume fraction of lambda and carbides and the composition of the phases were determined by a combination of phase extraction and TEM. The results showed many similarities in lambda size distributions, grain boundary serrations, and grain boundary carbide frequencies between alloys KM4, CH98, 456, Rene' 88 DT and SR 3 when heat treated to give an approximate grain size of ASTM 6. The density of grain boundary carbides in KM4 was shown to substantially increase as the grain size increased. IN-100 and 456 subjected to a serration cooling heat treatment had much more complex lambda size distributions with very large intergranular and intragranular secondary lambda as well as finer than average cooling and aging lambda. The grain boundary carbides in IN-100 were similar to the other alloys, but 456 given the serration cooling heat treatment had a more variable density of grain boundary carbides. Examination of the phases extracted from the matrix showed that there were significant differences in the phase chemistries and elemental partitioning ratios between the various alloys.

  1. Casting Accuracy of Base-Metal Alloys,

    DTIC Science & Technology

    1981-06-22

    Journal of Prosthodontic Dentistry I.I. SUPPLEMENTARY NOTES ".KL... prosthodontics ; however, the inabilitv to fabricate consistently well fitting fixed prostheses from base-metal alloysS- 7 limit tihe routine use of these...q4- 0 A sm 0 cm CAb F -rr-- I............ 0< Loa,,.’..’ . .- . ... CI w~ cc~ 0 00 (0 Iq on 0 D 0M 0J 004 0 0a .~ .D ....... L .......... (%l) AovdlDov LDNIISV2D 0 Jic r,4wC 0JLL 0 0000 0 co to (%l) ADv /nflDDv cDNIiSVD

  2. Evaluation of 8090 and Weldalite-049 Aluminum-Lithium Alloys

    DTIC Science & Technology

    1992-09-01

    AD-A258 121 MTL TR 92-59 , ’"-AD EVALUATION OF 8090 AND WELDALITE-049 ALUMINUM -LITHIUM ALLOYS THOMAS M. HOLMES and ERNEST S. C. CHIN MATERIALS...EVALUATION OF 8090 AND WELDALITE-049 ALUMINUM -LITHIUM ALLOYS 6- PERFORMING ORG. REPORT NUMBER 7. AUTHOR(s) 4. CONTRACT OR GRANT NUMBERt’) Thomas M...in &lack 20,. it dlihl-., im R.port) 1. SUPPLEMENTARY NOTES It. KEY WORDS (Contfnuoe on reverse side it nereaary and identity by black number) Aluminum

  3. Evaluation of Magnesium Die-Casting Alloys for Elevated Temperature Applications: Microstructure, Tensile Properties, and Creep Resistance

    NASA Astrophysics Data System (ADS)

    Zhu, Suming; Easton, Mark A.; Abbott, Trevor B.; Nie, Jian-Feng; Dargusch, Matthew S.; Hort, Norbert; Gibson, Mark A.

    2015-08-01

    Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth elements (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca-0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE-0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.

  4. Creep-Rupture Behavior of Ni-Based Alloy Tube Bends for A-USC Boilers

    NASA Astrophysics Data System (ADS)

    Shingledecker, John

    Advanced ultrasupercritical (A-USC) boiler designs will require the use of nickel-based alloys for superheaters and reheaters and thus tube bending will be required. The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Section II PG-19 limits the amount of cold-strain for boiler tube bends for austenitic materials. In this summary and analysis of research conducted to date, a number of candidate nickel-based A-USC alloys were evaluated. These alloys include alloy 230, alloy 617, and Inconel 740/740H. Uniaxial creep and novel structural tests and corresponding post-test analysis, which included physical measurements, simplified analytical analysis, and detailed microscopy, showed that different damage mechanisms may operate based on test conditions, alloy, and cold-strain levels. Overall, creep strength and ductility were reduced in all the alloys, but the degree of degradation varied substantially. The results support the current cold-strain limits now incorporated in ASME for these alloys for long-term A-USC boiler service.

  5. Evaluation of candidate stirling engine heater tube alloys at 820 deg and 860 deg C

    NASA Technical Reports Server (NTRS)

    Misencik, J. A.

    1982-01-01

    Seven commercial alloys were evaluated in Stirling simulator materials rigs. Five iron base alloys (N-155, A-286, Incoloy 800, 19-9DL, and 316 stainless steel), one nickel base alloy (Inconel 718), and one cobalt base alloy (HS-188) were tested in the form of thin wall tubing in a diesel fuel fired test rig. Tubes filled with hydrogen or helium at gas pressure of 21.6 MPa and temperatures of 820 and 860 C were endurance tested for 1000 and 535 hours, respectively. Results showed that under these conditions hydrogen permeated rapidly through the tube walls, thus requiring refilling during each five hour cycle. Helium was readily contained, exhibiting no measurable loss by permeation. Helium filled tubes tested at 860 C all exhibited creep-rupture failures within the 535 hour endurance test. Subsequent tensile test evaluation after removal from the rig indicated reduced room temperature ductility for some hydrogen-filled tubes compared to helium-filled tubes, suggesting possible hydrogen embrittlement in these alloys.

  6. The development of nontoxic Ag-based brazing alloys

    SciTech Connect

    Timmins, P.F. )

    1994-09-01

    An experimental investigation wad conducted to produce nontoxic, Cd-free brazing alloys that possessed similar melting ranges and mechanical properties to those alloys within the Ag-Cu-Zn-Cd system. The investigation consisted of phase equilibria, Zn equivalence, thermal analysis, extrusion, wire drawing and mechanical testing of alloys based in the Ag-Cu-Zn system. Thermal analysis of these new alloys yielded liquidus temperatures in the range 680 to 775 C (1256--1427 F) and solidus temperatures in the range 625 to 675 C (1157--1247 F). These values compared favorably to the Ag-Cu-Zn-Cd alloys, which have liquidus and solidus temperatures in the ranges of 640 to 710 C (1184--1310 F) and 610 to 620 C (1130--1148 F), respectively, for Ag contents in the 20 to 50 wt-% range. Tensile tests revealed the ultimate tensile strengths of the as-cast Ag-Cu-Zn-Sn alloys to be higher than the toxic Cd-containing alloys of higher Ag content and higher than the ternary Ag-Cu-Zn alloys. For example, the alloy at 35Ag-34Cu-30Zn-1Sn exhibited an as-cast tensile strength of 47.6 kg/mm[sup 2] (67.7 ksi) compared to the alloy at 50Ag-15Cu-16Zn-19Cd with an as-cast tensile strength of 45.7 kg/mm[sup 2] (65 ksi).

  7. In vitro biocompatibility evaluation of surface-modified titanium alloys.

    PubMed

    Treves, Cristina; Martinesi, Maria; Stio, Maria; Gutiérrez, Alejandro; Jiménez, José Antonio; López, María Francisca

    2010-03-15

    The present work is aimed to evaluate the effects of a surface modification process on the biocompatibility of three vanadium-free titanium alloys with biomedical applications interest. Chemical composition of alloys investigated, in weight %, were Ti-7Nb-6Al, Ti-13Nb-13Zr, and Ti-15Zr-4Nb. An easy and economic method intended to improve the biocompatibiblity of these materials consists in a simple thermal treatment at high temperature, 750 degrees C, in air for different times. The significance of modification of the surface properties to the biological response was studied putting in contact both untreated and thermally treated alloys with human cells in culture, Human Umbilical Vein Endothelial Cells (HUVEC) and Human Peripheral Blood Mononuclear Cells (PBMC). The TNF-alpha release data indicate that thermal treatment improves the biological response of the alloys. The notable enhancement of the surface roughness upon oxidation could be related with the observed reduction of the TNF-alpha levels for treated alloys. A different behavior of the two cell lines may be observed, when adhesion molecules (ICAM-1 and VCAM-1 in HUVEC, ICAM-1, and LFA-1 in PBMC) were determined, PBMC being more sensitive than HUVEC to the contact with the samples. The data also distinguish surface composition and corrosion resistance as significant parameters for the biological response. (c) 2009 Wiley Periodicals, Inc.

  8. Biodegradability and platelets adhesion assessment of magnesium-based alloys using a microfluidic system

    PubMed Central

    Liu, Lumei; Koo, Youngmi; Collins, Boyce; Xu, Zhigang; Sankar, Jagannathan

    2017-01-01

    Magnesium (Mg)-based stents are extensively explored to alleviate atherosclerosis due to their biodegradability and relative hemocompatibility. To ensure the quality, safety and cost-efficacy of bioresorbable scaffolds and full utilization of the material tunability afforded by alloying, it is critical to access degradability and thrombosis potential of Mg-based alloys using improved in vitro models that mimic as closely as possible the in vivo microenvironment. In this study, we investigated biodegradation and initial thrombogenic behavior of Mg-based alloys at the interface between Mg alloys’ surface and simulated physiological environment using a microfluidic system. The degradation properties of Mg-based alloys WE43, AZ31, ZWEK-L, and ZWEK-C were evaluated in complete culture medium and their thrombosis potentials in platelet rich plasma, respectively. The results show that 1) physiological shear stress increased the corrosion rate and decreased platelets adhesion rate as compared to static immersion; 2) secondary phases and impurities in material composition induced galvanic corrosion, resulting in higher corrosion resistance and platelet adhesion rate; 3) Mg-based alloys with higher corrosion rate showed higher platelets adhesion rate. We conclude that a microfluidic-based in vitro system allows evaluation of biodegradation behaviors and platelets responses of Mg-based alloys under specific shear stress, and degradability is related to platelets adhesion. PMID:28797069

  9. Evaluation of Cyclic Behavior of Aircraft Turbine Disk Alloys

    NASA Technical Reports Server (NTRS)

    Shahani, V.; Popp, H. G.

    1978-01-01

    An evaluation of the cyclic behavior of three aircraft engine turbine disk materials was conducted to compare their relative crack initiation and crack propagation resistance. The disk alloys investigated were Inconel 718, hot isostatically pressed and forged powder metallurgy Rene '95, and as-hot-isostatically pressed Rene '95. The objective was to compare the hot isostatically pressed powder metallurgy alloy forms with conventionally processed superalloys as represented by Inconel 718. Cyclic behavior was evaluated at 650 C both under continuously cycling and a fifteen minute tensile hold time cycle to simulate engine conditions. Analysis of the test data were made to evaluate the strain range partitioning and energy exhaustion concepts for predicting hold time effects on low cycle fatigue.

  10. On the cytocompatibility of biodegradable Fe-based alloys.

    PubMed

    Schinhammer, Michael; Gerber, Isabel; Hänzi, Anja C; Uggowitzer, Peter J

    2013-03-01

    Biodegradable iron-based alloys are potential candidates for application as temporary implant material. This study summarizes the design strategy applied in the development of biodegradable Fe-Mn-C-Pd alloys and describes the key factors which make them suitable for medical applications. The study's in vitro cytotoxicity tests using human umbilical vein endothelial cells revealed acceptable cytocompatibility based on the alloys' eluates. An analysis of the eluates revealed that Fe is predominantly bound in insoluble degradation products, whereas a considerable amount of Mn is in solution. The investigation's results are discussed using dose-response curves for the main alloying elements Fe and Mn. They show that it is mainly Mn which limits the cytocompatibility of the alloys. The study also supplies a summary of the alloying elements' influence on metabolic processes. The results and discussion presented are considered important and instructive for future alloy development. The Fe-based alloys developed show an advantageous combination of microstructural, mechanical and biological properties, which makes them interesting as degradable implant material.

  11. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOEpatents

    Steeves, Arthur F.; Stewart, James C.

    1981-01-01

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  12. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOEpatents

    Not Available

    1980-05-28

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking is described. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  13. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  14. Evaluation of an Al-Ce alloy for laser additive manufacturing

    DOE PAGES

    Plotkowski, A.; Rios, O.; Sridharan, N.; ...

    2016-12-27

    Our present research in metal additive manufacturing (AM) focuses on designing processing parameters around existing alloys designed for traditional manufacturing. However, to maximize the benefits of AM, alloys should be designed to specifically take advantage of the unique thermal conditions of these processes. Furthermore, our study focuses on the development of a design methodology for alloys in AM, using a newly developed Al-Ce alloy as an initial case study. To evaluate the candidacy of this system for fusion based additive manufacturing, single-line laser melts were made on cast Al-12Ce plates using three different beam velocities (100, 200, and 300 mm/min).more » The microstructure was evaluated in the as-melted and heat treated conditions (24 hrs at 300°C). An extremely fine microstructure was observed within the weld pools, evolving from eutectic at the outer solid-liquid boundaries to a primary Al FCC dendritic/cellular structure nearer the melt-pool centerline. We rationalized the observed microstructures through the construction of a microstructure selection map for the Al-Ce binary system, which will be used to enable future alloy design. Interestingly, the heat treated samples exhibited no microstructural coarsening.« less

  15. Cytotoxicity evaluation of biodegradable Zn-3Mg alloy toward normal human osteoblast cells.

    PubMed

    Murni, N S; Dambatta, M S; Yeap, S K; Froemming, G R A; Hermawan, H

    2015-04-01

    The recent proposal of using Zn-based alloys for biodegradable implants was not supported with sufficient toxicity data. This work, for the first time, presents a thorough cytotoxicity evaluation of Zn-3Mg alloy for biodegradable bone implants. Normal human osteoblast cells were exposed to the alloy's extract and three main cell-material interaction parameters: cell health, functionality and inflammatory response, were evaluated. Results showed that at the concentration of 0.75mg/ml alloy extract, cell viability was reduced by ~50% through an induction of apoptosis at day 1; however, cells were able to recover at days 3 and 7. Cytoskeletal changes were observed but without any significant DNA damage. The downregulation of alkaline phosphatase protein levels did not significantly affect the mineralization process of the cells. Significant differences of cyclooxygenase-2 and prostaglandin E2 inflammatory biomarkers were noticed, but not interleukin 1-beta, indicating that the cells underwent a healing process after exposure to the alloy. Detailed analysis on the cell-material interaction is further discussed in this paper.

  16. Evaluation of an Al-Ce alloy for laser additive manufacturing

    SciTech Connect

    Plotkowski, A.; Rios, O.; Sridharan, N.; Sims, Z.; Unocic, K.; Ott, R. T.; Dehoff, R. R.; Babu, S. S.

    2016-12-27

    Our present research in metal additive manufacturing (AM) focuses on designing processing parameters around existing alloys designed for traditional manufacturing. However, to maximize the benefits of AM, alloys should be designed to specifically take advantage of the unique thermal conditions of these processes. Furthermore, our study focuses on the development of a design methodology for alloys in AM, using a newly developed Al-Ce alloy as an initial case study. To evaluate the candidacy of this system for fusion based additive manufacturing, single-line laser melts were made on cast Al-12Ce plates using three different beam velocities (100, 200, and 300 mm/min). The microstructure was evaluated in the as-melted and heat treated conditions (24 hrs at 300°C). An extremely fine microstructure was observed within the weld pools, evolving from eutectic at the outer solid-liquid boundaries to a primary Al FCC dendritic/cellular structure nearer the melt-pool centerline. We rationalized the observed microstructures through the construction of a microstructure selection map for the Al-Ce binary system, which will be used to enable future alloy design. Interestingly, the heat treated samples exhibited no microstructural coarsening.

  17. Metallurgical structure and microhardness of four new palladium-based alloys.

    PubMed

    Vermilyea, S G; Cai, Z; Brantley, W A; Mitchell, J C

    1996-12-01

    This investigation compared the Vickers hardness and microstructures of four recently marketed, palladium-based alloys for metal-ceramic restorations. Wax patterns simulating copings for maxillary central incisors were invested in a fine-grained, carbon-free, phosphate-bonded investment. Following burnout, the palladium alloys were fused with a gas-oxygen torch, centrifugally cast, and bench-cooled. Representative castings were embedded in transparent metallographic resin and sectioned to yield two mirror-image specimens. The specimens were evaluated in either the as-cast condition or following heat treatment simulating the firing cycles for Vita VMK porcelain. Vickers hardness measurements (n = 50) were made using a 1-kg load, and photomicrographs of polished and etched specimens were obtained with a scanning electron microscope. The measured values of microhardness for the as-cast alloys were in excellent agreement with values reported by the manufacturer. The hardness in the as-cast condition was significantly greater for the Pd-Cu-Ga-In alloy, compared with the other three alloys, which did not contain copper. For the three high-palladium (> or = 75 wt%) alloys, there were small (4%-8%) decreases in hardness following heat treatment, whereas a larger decrease (13%) in hardness occurred for the Pd-Ag-In-Sn alloy after heat treatment. The porcelain firing cycles caused microstructural homogenization for all four alloys, and the relatively thick near-surface oxidation region in the Pd-Cu-Ga-In and Pd-Ag-In-Sn alloys was not observed in the two heat-treated Pd-Ga-Ag-In-Au alloys. The multiphasic microstructures of these alloys may have some significance for the in vitro and clinical corrosion behavior and the metal-ceramic bond strength. The hardness for the three high-palladium alloys may be controlled by submicroscopic precipitates that remain unaltered by heat treatment. The significantly greater hardness for the Pd-Cu-Ga-In alloy may cause greater difficulty

  18. Evaluation of alloys for fuel cell heat exchanges

    NASA Astrophysics Data System (ADS)

    Perkins, R. A.; Vonk, S. J.

    1981-04-01

    The results are presented of an investigation to evaluate the behavior of commercial stainless steels, superalloys, and aluminide coatings in both clean (sulfur-free) and raw (1% H2S) gas representative of the Texaco slagging gasifier atmosphere are 1400 to 18000 F (1033 to 12550 K). The goal was to determine which, if any, of these materials is suitable for use in a high temperature heat exchanger operating on intermediate Btu coal gasification atmospheres. It has been found that none of the commercially available alloys or coatings are suitable for use in the raw (1% H2S) gas, even at temperatures as low as 14000 F (10330 K). Materials that are resistant to attack either have a limited life ( 5000 h) or cannot be fabricated as large size heat exchanger components. It is concluded that structural high temperature alloys must be coated for use in the raw gas and that the best coating or cladding materials are Ni-46Cr (IN671 type alloy) and MCrAl with 25 to 40% Cr and 30 to 40% Al (where M is Ni, Co, or Fe or some combination thereof). Heat exchanger components can be clad with Ni-46Cr but the alloy must be modified to improve its reliability and performance in coal conversion atmospheres.

  19. HIP clad nickel base Alloy 625 for deep sour wells

    SciTech Connect

    Uhl, W.K.; Pendley, M.R.

    1984-05-01

    The hot isostatic pressing (HIP) process was used to clad nickel base Alloy 625 to AISI 4130 low alloy steel. The performance of the HIP clad material in the corrosive environment characteristic of deep, sour oil and gas wells was evaluated in laboratory tests. Included in the test program were NACE TM-01-77 sulfide stress cracking tests, chloride stress corrosion cracking tests in boiling MgCl /SUB 2'/ , and pitting and crevice corrosion tests. The HIP clad 625 performed excellently, displaying essentially the same corrosion resistance as wrought 625. Specifically the HIP clad 625 resisted sulfide stress cracking at applied stresses as high as 120% of yield strength and resisted chloride stress corrosion cracking at stresses exceeding 100% of yield. The HIP clad 625 also displayed immunity to pitting and crevice corrosion, with corrosion rates of <0.025 mm/y (1 mil/y). The 4130 base metal, however, was attacked severly in all tests. SEM/EDX analysis of the 625/4130 interface demonstrated that dilution of the cladding by the base metal was essentially eliminated.

  20. Evaluation of anti-corrosive lubricating behavior of dicationic ionic liquid coatings for biomedical alloys

    NASA Astrophysics Data System (ADS)

    Siddiqui, Danyal Alam

    Since their inception, orthopedic implants composed of biomedical alloys have been plagued with failures associated with corrosion and wear processes. Despite current surface treatments and techniques being employed to mitigate corrosion and wear, these failure mechanisms continue to occur as prevalent failure modes. Recently, a novel class of compounds known as ionic liquids has been proposed as a multi-functional coating to protect the surfaces of commercially pure titanium surfaces comprising dental implants. In this study, the goal was to evaluate select formulations of these ionic liquids to serve as anti-corrosive lubricants for titanium and cobalt chromium molybdenum alloys widely used in orthopedic implants. Electrochemical and tribological testing of dicationic imidazolium-based ionic liquids revealed these compounds to be superior candidates as corrosion inhibitors and lubricants of biomedical alloy surfaces.

  1. Rapidly Solidified Oxidation Resistant Niobium Base Alloys

    DTIC Science & Technology

    1992-03-01

    111 Figure 4.33 Cross sectional optical micrographs of Alloy 2 ( Nb-29Ti- 25Cr - 15Mo) after cyclic oxidation at 800’C for 140h. The alloy...179 Figure 5.46 Optical micrographs of specimens for heat treatment 2 following creep for 100 h at a) 650...and slower strain rate on the second attempt, but a useful forging was still not obtained. The composition of Alloy 2 is 31 Nb-29Ti-15Mo- 25Cr . This

  2. Ab initio modeling of decomposition in iron based alloys

    NASA Astrophysics Data System (ADS)

    Gorbatov, O. I.; Gornostyrev, Yu. N.; Korzhavyi, P. A.; Ruban, A. V.

    2016-12-01

    This paper reviews recent progress in the field of ab initio based simulations of structure and properties of Fe-based alloys. We focus on thermodynamics of these alloys, their decomposition kinetics, and microstructure formation taking into account disorder of magnetic moments with temperature. We review modern theoretical tools which allow a consistent description of the electronic structure and energetics of random alloys with local magnetic moments that become totally or partially disordered when temperature increases. This approach gives a basis for an accurate finite-temperature description of alloys by calculating all the relevant contributions to the Gibbs energy from first-principles, including a configurational part as well as terms due to electronic, vibrational, and magnetic excitations. Applications of these theoretical approaches to the calculations of thermodynamics parameters at elevated temperatures (solution energies and effective interatomic interactions) are discussed including atomistic modeling of decomposition/clustering in Fe-based alloys. It provides a solid basis for understanding experimental data and for developing new steels for modern applications. The precipitation in Fe-Cu based alloys, the decomposition in Fe-Cr, and the short-range order formation in iron alloys with s-p elements are considered as examples.

  3. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1996-08-01

    Alloys of Cr-Cr{sub 2}Nb with exceptionally high strength at 1200{degrees}C have been developed. However, these compositions suffer from limited ductility and toughness at room temperature. Despite improvements from processing modifications, as-fabricated defects still limit room temperature mechanical behavior. In contrast, an alloy system with only a small mismatch of the coefficients of thermal expansion of the two phases, Cr-Cr{sub 2}Zr, showed good fabricability. However, these alloys are weaker than Cr-Cr{sub 2}Nb compositions at high temperatures and have poor oxidation resistance. Silicide coatings can provide high-temperature oxidation and sulfidation protection of these alloys. Improvements in room temperature mechanical properties of Laves-phase-strengthened alloys will rely on further development based on increasing the ductility of the matrix phase by impurity control and compositional modifications.

  4. Evaluation of brush plated alloys as substitutes for tank plated hard chromium

    SciTech Connect

    Durham, H.B.; Hooper, A.M.

    1995-11-01

    This paper summarizes results obtained from a test program conducted in cooperation with Tinker Air Force Base (TAFB) in 1993 for the purpose of evaluating the potential of using brush plated alloys as replacements for tank plated hard chromium which is used in the overhaul of jet engines. Tank plating is energy expensive and generates waste products in several of the plating steps. Test specimens used in this study were fabricated from carbon steel, chromium-based stainless steel, and nickel-based stainless steel. Baseline specimens were tank plated with hard chromium or with a soft nickel capped with hard chromium. The specimens were tested for fatigue, thickness, microhardness, Taber wear, and Falex pin and vee block wear. All test were conducted in accordance with standard procedures of the American Society for Testing and Materials (ASTM). Test results obtained from the baseline specimens were compared with those obtained from specimens which had been coated with the three brush plated layered alloy solutions used in this evaluation. Results of this study show that brush plated alloy coatings appear promising as alternatives to tank plated hard chromium. Some data quality problems were encountered during testing, so at this time, definitive statements concerning the use of brush plating alloys as an acceptable alternative to tank plated hard chromium in critical TAFB maintenance, cannot be made. Although these tests results are not positive for TAFB`s operation, users of hard chromium tank plating with less critical applications may find brush plated coatings a suitable alternative. 1 ref.

  5. Bond Strength of Resin Cements to Noble and Base Metal Alloys with Different Surface Treatments

    PubMed Central

    Raeisosadat, Farkhondeh; Ghavam, Maryam; Hasani Tabatabaei, Masoomeh; Arami, Sakineh; Sedaghati, Maedeh

    2014-01-01

    Objectives: The bond strength of resin cements to metal alloys depends on the type of the metal, conditioning methods and the adhesive resins used. The purpose of this study was to evaluate the bond strength of resin cements to base and noble metal alloys after sand blasting or application of silano-pen. Materials and Method: Cylinders of light cured Z 250 composite were cemented to “Degubond 4” (Au Pd) and “Verabond” (Ni Cr) alloys by either RelyX Unicem or Panavia F2, after sandblasting or treating the alloys with Silano-Pen. The shear bond strengths were evaluated. Data were analyzed by three-way ANOVA and t tests at a significance level of P<0.05. Results: When the alloys were treated by Silano-Pen, RelyX Unicem showed a higher bond strength for Degubond 4 (P=0.021) and Verabond (P< 0.001). No significant difference was observed in the bond strength of Panavia F2 to the alloys after either of surface treatments, Degubond 4 (P=0.291) and Verabond (P=0.899). Panavia F2 showed a higher bond strength to sandblasted Verabond compared to RelyX Unicem (P=0.003). The bond strength of RelyX Unicem was significantly higher to Silano-Pen treated Verabond (P=0.011). The bond strength of the cements to sandblasted Degubond 4 showed no significant difference (P=0.59). RelyX Unicem had a higher bond strength to Silano-Pen treated Degubond 4 (P=0.035). Conclusion: The bond strength of resin cements to Verabond alloy was significantly higher than Degubond 4. RelyX Unicem had a higher bond strength to Silano-Pen treated alloys. Surface treatments of the alloys did not affect the bond strength of Panavia F2. PMID:25628687

  6. Exploratory Investigation of Advanced-Temperature Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Freche, John C.; Waters, William J.

    1959-01-01

    An investigation was conducted to provide an advanced-temperature nickel-base alloy with properties suitable for aircraft turbine blades as well as for possible space vehicle applications. An entire series of alloys that do not require vacuum melting techniques and that generally provide good stress-rupture and impact properties was evolved. The basic-alloy composition of 79 percent nickel, 8 percent molybdenum, 6 percent chromium, 6 percent aluminum, and 1 percent zirconium was modified by a series of element additions such as carbon, titanium, and boron, with the nickel content adjusted to account for the additives. Stress-rupture, impact, and swage tests were made with all the alloys. The strongest composition (basic alloy plus 1.5 percent titanium plus 0.125 percent carbon) displayed 384- and 574-hour stress-rupture lives at 1800 F and 15,000 psi in the as-cast and homogenized conditions, respectively. All the alloys investigated demonstrated good impact resistance. Several could not be broken in a low-capacity Izod impact tester and, on this basis, all compared favorably with several high-strength high-temperature alloys. Swaging cracks were encountered with all the alloys. In several cases, however, these cracks were slight and could be detected only by zyglo examination. Some of these compositions may become amenable to hot working on further development. On the basis of the properties indicated, it appears that several of the alloys evolved, particularly the 1.5 percent titanium plus 0.125 percent carbon basic-alloy modification, could be used for advanced- temperature turbine blades, as well as for possible space vehicle applications.

  7. Evaluation of Oxide Dispersion Strengthened (ODS) molybdenum alloys

    SciTech Connect

    Bianco, R.; Buckman, R.W. Jr.

    1995-12-31

    A series of fourteen (14) novel high-strength molybdenum alloy compositions containing a dispersion of very fine (< 1 {mu}m diameter) oxide particles were consolidated using two proprietary powder metallurgy techniques. The developmental compositions were evaluated to determine the microstructural stability and mechanical properties from cryogenic (-148{degrees}F) to elevated temperatures (4000{degrees}F) for material in the as-swaged (>98% cold work) condition and for as-swaged material in the heat treated condition. Extremely fine oxide particle sizes (<1000 {Angstrom}) were observed by Transmission Electron Microscopy (TEM) for a number of the experimental compositions in the as-swaged condition. A one hour recrystallization temperature as high as 3990{degrees}F was measured and a ductile-to-brittle transition temperature as low as {approximately}58{degrees}F for material in the recrystallized condition was determined. The preliminary results support the alloy design concept feasibility.

  8. Evaluation and control of environmental corrosion for aluminum and steel alloys

    NASA Technical Reports Server (NTRS)

    Franklin, D. B.

    1977-01-01

    Corrosion protection systems for aerospace application and the effects of surface treatments and methods of controlling stress corrosion are evaluated. Chromate pigmented systems were found to be most effective for aluminum alloys; zinc-rich coatings gave the greatest protection to steel alloys. Various steel and aluminum alloys are rated for stress corrosion resistance.

  9. Microstructures and oxidation behavior of some Molybdenum based alloys

    SciTech Connect

    Ray, Pratik Kumar

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  10. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium

    NASA Technical Reports Server (NTRS)

    Misencik, J. A.; Titran, R. H.

    1984-01-01

    The heater head tubes of current prototype automotive Stirling engines are fabricated from alloy N-155, an alloy which contains 20 percent cobalt. Because the United States imports over 90 percent of the cobalt used in this country and resource supplies could not meet the demand imposed by automotive applications of cobalt in the heater head (tubes plus cylinders and regenerator housings), it is imperative that substitute alloys free of cobalt be identified. The research described herein focused on the heater head tubes. Sixteen alloys (15 potential substitutes plus the 20 percent Co N-155 alloy) were evaluated in the form of thin wall tubing in the NASA Lewis Research Center Stirling simulator materials diesel fuel fired test rigs. Tubes filled with either hydrogen doped with 1 percent CO2 or with helium at a gas pressure of 15 MPa and a temperature of 820 C were cyclic endurance tested for times up to 3500 hr. Results showed that two iron-nickel base superalloys, CG-27 and Pyromet 901 survived the 3500 hr endurance test. The remaining alloys failed by creep-rupture at times less than 3000 hr, however, several other alloys had superior lives to N-155. Results further showed that doping the hydrogen working fluid with 1 vol % CO2 is an effective means of reducing hydrogen permeability through all the alloy tubes investigated.

  11. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  12. METHOD FOR ANNEALING AND ROLLING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Picklesimer, M.L.

    1959-07-14

    A fabrication procedure is presented for alpha-stabilized zirconium-base alloys, and in particular Zircaloy-2. The alloy is initially worked at a temperature outside the alpha-plus-beta range (810 to 970 deg ), held at a temperature above 970 deg C for 30 minutes and cooled rapidly. The alloy is then cold-worked to reduce the size at least 20% and annealed at a temperature from 700 to 810 deg C. This procedure serves both to prevent the formation of stringers and to provide a randomly oriented crystal structure.

  13. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGES

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; ...

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  14. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  15. Hydrogen transport in nickel-base alloys

    NASA Astrophysics Data System (ADS)

    Turnbull, A.; Ballinger, R. G.; Hwang, I. S.; Morra, M. M.; Psaila-Dombrowski, M.; Gates, R. M.

    1992-12-01

    The electrochemical permeation technique has been used to characterize hydrogen transport and trapping in pure nickel and in alloys 600, X-750, and 718 at a temperature of 80 °C. The “effective diffusivity ” of hydrogen atoms in alloy 600 is reduced by a factor of about 5 compared to pure nickel. This is attributed to both compositional changes and the presence of [(Ti, Nb)C] carbides. Aging of alloy 600, with subsequent M23C6 carbide precipitation, does not significantly influence the measured “effective diffusivity,” which is explained by the dominant effect of preexisting [(Ti, Nb)C] carbides. The “effective diffusivity” of hydrogen atoms in solution-annealed alloy X-750 is reduced by a factor of about 9 compared to that of pure nickel. This is also attributed to compositional changes and [(Ti,Nb)C] carbides. Aging of alloy X-750, which causes precipitation of γ'[Ni3(Al, Ti)], reduces the “effective diffusivity” by an additional factor of 5 or more. Double aging at 885 °C/24 hours, 704 °C/20 hours following hot working yields the greatest reduction in “effective diffusivity.” Analysis of permeation transients using a diffusion- trapping model indicates a binding energy associated with trapping due to the γ phase of be- tween -31 and -37 kJ/mol. The “effective diffusivity” of hydrogen in alloy 718 is about 40 pct greater than for alloy X-750 for the same double and direct aging treatments. The average “effective diffusivities” of the double-aged and direct-aged alloy 718 are comparable, but the permeation transients for the double-aged treatment are significantly steeper. The double-aged treatment with predominantly δ phase (orthorhombic Ni3Nb) yields a binding energy of about -30 kJ/mol. Analysis of the direct aged-treated 718, which contains predominantly γ″ phase (body-centered tetragonal Ni3Nb) gave a binding energy between -23 and -27 kJ/mol. Seg- regation of hydrogen atoms to the γ matrix interface, combined with a

  16. Amorphous phase formation in mechanically alloyed iron-based systems

    NASA Astrophysics Data System (ADS)

    Sharma, Satyajeet

    Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper selection of alloying elements and the chemical composition of the alloy. High GFA will enable in obtaining large section thickness of amorphous alloys. Ability to produce glassy alloys in larger section thicknesses enables exploitation of these advanced materials for a variety of different applications. The technique of mechanical alloying (MA) is a powerful non-equilibrium processing technique and is known to produce glassy (or amorphous) alloys in several alloy systems. Metallic amorphous alloys have been produced by MA starting from either blended elemental metal powders or pre-alloyed powders. Subsequently, these amorphous alloy powders could be consolidated to full density in the temperature range between the glass transition and crystallization temperatures, where the amorphous phase has a very low viscosity. This Dissertation focuses on identifying the various Fe-based multicomponent alloy systems that can be amorphized using the MA technique, studying the GFA of alloys with emphasis on improving it, and also on analyzing the effect of extended milling time on the constitution of the amorphous alloy powder produced at earlier times. The Dissertation contains seven chapters, where the lead chapter deals with the background, history and introduction to bulk metallic glasses. The following four chapters are the published/to be published work, where the criterion for predicting glass formation, effect of Niobium addition on glass-forming ability (GFA), lattice contraction on

  17. An Experimental Evaluation of Material Properties and Fracture Simulation of Cryorolled 7075 Al Alloy

    NASA Astrophysics Data System (ADS)

    Das, Prosenjit; Singh, I. V.; Jayaganthan, R.

    2012-07-01

    This work presents an experimental evaluation of yield strength, tensile strength, and impact toughness of 7075 Al alloy. The extended finite element method (XFEM) has been chosen for quasi-static crack growth simulations using Charpy impact energy as the crack growth criterion for both Bulk and ultrafine-grained (UFG) 7075 Al alloy. The 7075 Al alloy is rolled for different thickness reductions (40 and 70%) at cryogenic (liquid nitrogen) temperature, and its mechanical properties are studied by performing the tensile and Charpy impact testing. The microstructural characterization of the alloy was carried out using field emission scanning electron microscopy (FE-SEM). The rolling of the Al alloy at cryogenic temperature suppresses dynamic recovery, and dislocation cells formed during processing, transformed into fully formed ultrafine-grains (600 nm) at 70% thickness reduction. The impact energy used as the crack growth criterion under quasi-static loading condition based on the Griffith energy concept. The elastic-plastic ductile fracture simulations are performed by XFEM using ABAQUS Software (Version 6.9). For crack modeling, two different types of functions are used to model a crack based on partition of unity concept. A discontinuous function is used to model the portion behind the crack tip, whereas crack tip is modeled by near-tip asymptotic functions. This permits the crack is to be represented explicitly without meshing the crack surfaces, thus crack propagation simulations can be carried out without a need of re-meshing. Strain energy release and stress distribution ahead of the crack tip is found for some practical crack problems. The numerical examples indicate a significant improvement in crack growth properties of UFG 7075 Al alloy as compared to its bulk form due to an effective grain refinement.

  18. Damping capacity of TiNi-based shape memory alloys

    NASA Astrophysics Data System (ADS)

    Rong, L. J.; Jiang, H. C.; Liu, S. W.; Zhao, X. Q.

    2007-07-01

    Damping capacity is another primary characteristic of shape memory alloys (SMA) besides shape memory effect and superelasticity. Damping behavior of Ti-riched TiNi SMA, porous TiNi SMA and a novel TiNi/AlSi composite have been investigated using dynamic mechanical analyzer (DMA) in this investigation. All these alloys are in martensitic state at room temperature and thus possess the high potential application value. Ti 50.2Ni 49.8 SMA has better damping capacity in pure martensitic state and phase transformation region due to the motion of martensite twin interface. As a kind of promising material for effective dampers and shock absorbing devices, porous TiNi SMA can exhibit higher damping capacity than the dense one due to the existence of the three-dimensioned connecting pore structure. It is found that the internal friction of porous TiNi SMA mainly originates from microplastic deformation and mobility of martensite interface and increases with the increase of the porosity. A novel TiNi/AlSi composite has been developed successfully by infiltrating AlSi alloy into the open pores of porous TiNi alloy with 60% porosity through compression casting. It shows the same phase transformation characteristics as the porous TiNi alloy. The damping capacity of the composite has been increased and the compressive strength has been also promoted remarkably. Suggestions for developing higher damping alloys based on TiNi shape memory alloy are proposed in this paper.

  19. Mechanical property, biocorrosion and in vitro biocompatibility evaluations of Mg-Li-(Al)-(RE) alloys for future cardiovascular stent application.

    PubMed

    Zhou, W R; Zheng, Y F; Leeflang, M A; Zhou, J

    2013-11-01

    Mg-Li-based alloys were investigated for future cardiovascular stent application as they possess excellent ductility. However, Mg-Li binary alloys exhibited reduced mechanical strengths due to the presence of lithium. To improve the mechanical strengths of Mg-Li binary alloys, aluminum and rare earth (RE) elements were added to form Mg-Li-Al ternary and Mg-Li-Al-RE quarternary alloys. In the present study, six Mg-Li-(Al)-(RE) alloys were fabricated. Their microstructures, mechanical properties and biocorrosion behavior were evaluated by using optical microscopy, X-ray diffraction, scanning electronic microscopy, tensile tests, immersion tests and electrochemical measurements. Microstructure characterization indicated that grain sizes were moderately refined by the addition of rare earth elements. Tensile testing showed that enhanced mechanical strengths were obtained, while electrochemical and immersion tests showed reduced corrosion resistance caused by intermetallic compounds distributed throughout the magnesium matrix in the rare-earth-containing Mg-Li alloys. Cytotoxicity assays, hemolysis tests as well as platelet adhesion tests were performed to evaluate in vitro biocompatibilities of the Mg-Li-based alloys. The results of cytotoxicity assays clearly showed that the Mg-3.5Li-2Al-2RE, Mg-3.5Li-4Al-2RE and Mg-8.5Li-2Al-2RE alloys suppressed vascular smooth muscle cell proliferation after 5day incubation, while the Mg-3.5Li, Mg-8.5Li and Mg-8.5Li-1Al alloys were proven to be tolerated. In the case of human umbilical vein endothelial cells, the Mg-Li-based alloys showed no significantly reduced cell viabilities except for the Mg-8.5Li-2Al-2RE alloy, with no obvious differences in cell viability between different culture periods. With the exception of Mg-8.5Li-2Al-2RE, all of the other Mg-Li-(Al)-(RE) alloys exhibited acceptable hemolysis ratios, and no sign of thrombogenicity was found. These in vitro experimental results indicate the potential of Mg

  20. In vitro evaluation of biocompatibility of Ti-Mo-Sn-Zr superelastic alloy.

    PubMed

    Nunome, Shoko; Kanetaka, Hiroyasu; Kudo, Tada-aki; Endoh, Kazuki; Hosoda, Hideki; Igarashi, Kaoru

    2015-07-01

    Shape memory alloys (SMAs) including superelastic alloys have unique properties such as shape memory and superelasticity, thus they are recognized as very useful biomaterials. These properties are very advantageous for medical use, and actually the SMA wires have been widely used in medical field. However, biocompatibility of nickel-titanium (Ni-Ti) alloy, which is the only practical SMA at present, has been questioned because of its high nickel content. The aim of this study was to evaluate the biocompatibility of a newly developed Ni-free Ti-based SMA for medical use. The newly developed SMA made of Ti-Mo-Sn-Zr system was processed into a disk of 15.1 mm in diameter. Pure titanium of the same shape was prepared as control. All the disk surfaces were polished using emery papers, #120, #400, and #600. Scanning electron microscopy and a 3D optics profiler were used to evaluate the surface of the materials. In vitro evaluations included colony examination for evaluation of the cell cytotoxicity, DNA quantification for the cell proliferation, Alamar blue assay for metabolic activity, FDA staining for the live cell imaging, and cell cycle analysis, using Chinese hamster fibroblastic V-79 cells and mouse osteoblastic MC3T3-E1 cells. In colony examination and DNA quantification, there was no significant difference between the Ti-Mo-Sn-Zr and the pure titanium. In FDA staining, cultured cells on the Ti-Mo-Sn-Zr alloy showed the same biocompatibility as those on the pure titanium. The present results suggest that the newly developed Ti-Mo-Sn-Zr alloy showed the high biocompatibility comparable to pure titanium and can be used as efficient biomaterial for medical use. © The Author(s) 2015 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav.

  1. Directionally solidified iron-base eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    Pseudobinary eutectic alloys with nominal compositions of Fe-25Ta-22Ni-10Cr and Fe-15.5Nb-14.5Ni-6.0Cr were directionally solidified at 0.5 centimeter per hour. Their microstructure consisted of the fcc, iron solid-solution, matrix phase reinforced by about 41-volume-percent, hcp, faceted Fe2Ta fibers and 41-volume-percent, hcp, Fe2Nb lamellae for the tantalum- and niobium-containing alloys, respectively. The microstructural stability under thermal cycling and the temperature dependence of tensile properties were investigated. These alloys showed low elevated-temperature strength and were not considered suitable for application in aircraft-gas-turbine blades although they may have applicability as vane materials.

  2. Fe-based long range ordered alloys

    DOEpatents

    Liu, Chain T; Inouye, Henry; Schaffhauser, Anthony C.

    1980-01-01

    Malleable long range ordered alloys having high critical ordering temperatures exist in the V(Co,Fe).sub.3 and V(Co,Fe,Ni).sub.3 system having the composition comprising by weight 22-23% V, 35-50% Fe, 0-22% Co and 19-40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22-23% V, 35-45% Fe, 0-10% Co, 25-35% Ni; 22-23% V, 28-33% Ni and the remainder Fe; and 22-23% V, 19-22% Ni, 19-22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  3. Fe-based long range ordered alloys

    DOEpatents

    Liu, C.T.

    Malleable long range ordered alloys with high critical ordering temperatures exist in the V(Co,Fe)/sub 3/ and V(Co,Fe,Ni)/sub 3/ system. The composition comprising by weight 22 to 23% V, 35 to 50% Fe, 0 to 22% Co and 19 to 40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22 to 23% V, 35 to 45% Fe, 0 to 10% Co, 25 to 35% Ni; 22 to 23% V, 28 to 33% Ni and the remainder Fe; and 22 to 23% V, 19 to 22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  4. Nanostructure Characterization of Bismuth Telluride-Based Powders and Extruded Alloys by Various Experimental Methods

    NASA Astrophysics Data System (ADS)

    Vasilevskiy, D.; Bourbia, O.; Gosselin, S.; Turenne, S.; Masut, R. A.

    2011-05-01

    High-resolution transmission electron microscopy (HRTEM) observations of mechanically alloyed powders and bulk extruded alloys give experimental evidence of nanosized grains in bismuth telluride-based materials. In this study we combine HRTEM observations and x-ray diffraction (XRD) measurements, of both mechanically alloyed powders and extruded samples, with mechanical spectroscopy (MS) of extruded rods. Both HRTEM and XRD show that nanostructures with an average grain size near 25 nm can be achieved within 2 h of mechanical alloying from pure elements in an attritor-type milling machine. Residual strain orthogonal to the c-axis of powder nanoparticles has been evaluated at about 1.2% by XRD peak broadening. In contrast, XRD has been found unreliable for evaluation of grain size in highly textured extruded materials for which diffraction conditions are similar to those of single crystals, while MS appears promising for study of bulk extruded samples. Nanostructured extruded alloys at room temperature exhibit an internal friction (IF) background that is one order of magnitude higher than that of conventional zone-melted material with a grain size of several millimeters. IF as a function of sample temperature gives activation energies that are also different between bulk materials having nano- and millimeter-size grains, a result that is attributed to different creep mechanisms. Nanograin size, as well as orientation and volumetric proportion, provide valuable information for optimization of technological parameters of thermoelectric alloys and should be carefully cross-examined by various independent methods.

  5. The metallography of a nickel base casting alloy.

    PubMed

    Lewis, A J

    1975-10-01

    Three groups of tensile test pieces were produced using a nickel base partial denture casting alloy and employing induction fusion in each case. The first group was produced fro new metal, the second from metal which had been recast four times, and the third from new overheated metal. Samples of alloy were cut from each group, and together with a piece from an original ingot, were mounted, polished, etched, and examined under a metallurgical microscope.

  6. Corrosion by galvanic coupling between amalgam and different chromium-based alloys.

    PubMed

    Ciszewski, Aleksander; Baraniak, Marek; Urbanek-Brychczyńska, Magdalena

    2007-10-01

    In recent years there has been an increase in the use of dental casting alloys in prosthodontic treatment. Many patients have metals or alloys, as well as amalgam fillings, in their mouth, and will have them for many years. The aim of this study was to evaluate and compare, in vitro, the galvanic corrosion behavior of chromium-cobalt alloy (Remanium GM 380) and chromium-nickel alloy (Remanium CS) when bound together or coupled with silver-based amalgam (Amalcap plus). An electrochemical characterization of the alloys was performed by potentiostatic and potentiodynamic methods, i.e. the open circuit potential (OCP), the corrosion potential (E(CORR)), corrosion current density (i(CORR)) and corrosion resistance (R(P)). The electromotive force (EMF) of the bimetallic cells was also tested. Electroanalytical techniques were used to estimate the release of any respective element from the dental alloys under study into the artificial saliva solution. It was found that a bimetallic cell consisting of Remanium CS and Remanium GM 380 alloys has a very low EMF (a few mV) and is not a potential source of galvanic currents in the oral cavity. However, galvanic cells prepared from Amalcap plus and Remanium CS or Remanium GM 380 showed a much greater EMF: 104 and 109mV, respectively. This clearly indicates that in these latter cases it is possible to expect some metal ions in the saliva solution as a result of the work of galvanic currents. It was found, by adsorptive stripping voltammetry analysis, that nickel or cobalt, depending on the alloy used, appeared in the saliva solution and increased in concentration over time. The results indicate that the correct design and use of dental alloys are important when determining the appropriate treatment for a specific patient.

  7. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  8. Improved Toughness Alloys Based on Titanium Aluminides

    DTIC Science & Technology

    1989-10-26

    2Sn-4Zr2Mo and creep rupture =to inconel 718). 6C AVIAGIE 20 -- ALLOYS Am VERAGE FOR to 400 O’)ALLOYS 20 x" T, 20kl- I Oft3V 1 46 T1. IF 110 kb 3V O0MQ...I~j 00 00 I 0 0 (A 30 ) C L 0 o ( 0(D D ( - r_ 00 . C-0. -n r- r- Cfr -H - CD 1- LO t Ne4) C) 00U’ L S..)~O 0c% 0~~ o~~r 𔃺 C,4 0 - - . o. I I - LAC. 0

  9. Fabrication and study of double sintered TiNi-based porous alloys

    NASA Astrophysics Data System (ADS)

    Sergey, Anikeev; Valentina, Hodorenko; Timofey, Chekalkin; Victor, Gunther; Ji-hoon, Kang; Ji-soon, Kim

    2017-05-01

    Double-sintered porous TiNi-based alloys were fabricated and their structural characteristics and physico-mechanical properties were investigated. A fabrication technology of powder mixtures is elaborated in this article. Sintering conditions were chosen experimentally to ensure good structure and properties. The porous alloys were synthesized by solid-state double diffusion sintering (DDS) of Ti-Ni powder and prepare to obtain dense, crack-free, and homogeneous samples. The Ti-Ni compound sintered at various temperatures was investigated by scanning electron microscopy. Phase composition of the sintered alloys was determined by x-ray diffraction. Analysis of the data confirmed the morphology and structural parameters. Mechanical and physical properties of the sintered alloys were evaluated. DDS at 1250 °C was found to be optimal to produce porous samples with a porosity of 56% and mean pore size of 90 μm. Pore size distribution was unimodal within the narrow range of values. The alloys present enhanced strength and ductility, owing to both the homogeneity of the macrostructure and relative elasticity of the bulk, which is hardened by the Ni-rich precipitates. These results suggest the possibility to manufacture porous TiNi-based alloys for application as a new class of dental implants.

  10. Salt Fog Testing Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, Raul B.; Aprigliano, Louis F.; Day, S. Daniel; Farmer, Joseph C.

    2007-07-01

    Iron-based amorphous alloys are hard and highly corrosion resistant, which make them desirable for salt water and other applications. These alloys can be produced as powder and can be deposited as coatings on any surface that needs to be protected from the environment. It was of interest to examine the behavior of these amorphous alloys in the standard salt-fog testing ASTM B 117. Three different amorphous coating compositions were deposited on 316L SS coupons and exposed for many cycles of the salt fog test. Other common engineering alloys such as 1018 carbon steel, 316L SS and Hastelloy C-22 were also tested together with the amorphous coatings. Results show that amorphous coatings are resistant to rusting in salt fog. Partial devitrification may be responsible for isolated rust spots in one of the coatings. (authors)

  11. The development of lightweight hydride alloys based on magnesium

    SciTech Connect

    Guthrie, S.E.; Thomas, G.J.; Yang, N.Y.C.; Bauer, W.

    1996-02-01

    The development of a magnesium based hydride material is explored for use as a lightweight hydrogen storage medium. It is found that the vapor transport of magnesium during hydrogen uptake greatly influences the surface and hydride reactions in these alloys. This is exploited by purposely forming near-surface phases of Mg{sub 2}Ni on bulk Mg-Al-Zn alloys which result in improved hydrogen adsorption and desorption behavior. Conditions were found where these near-surface reactions yielded a complex and heterogeneous microstructure that coincided with excellent bulk hydride behavior. A Mg-Al alloy hydride is reported with near atmospheric plateau pressures at temperatures below 200{degrees}C. Additionally, a scheme is described for low temperature in-situ fabrication of Mg{sub 2}Ni single phase alloys utilizing the high vapor pressure of Mg.

  12. Ductile superconducting copper-base alloys.

    PubMed

    Tsuei, C C

    1973-04-06

    A new class of ductile superconductors has been prepared by casting and appropriate heat treatments. These alloys superconduct between 4 degrees and 18 degrees K and contain at least 90 atom percent copper and a superconducting phase such as Nb(3)Sn or niobium. They can be processed into wires by conventional metallurgical techniques.

  13. Schaeffler-Type Phase Diagram of Ti-Based Alloys

    NASA Astrophysics Data System (ADS)

    Ishida, K.

    2017-07-01

    The α(hcp)/β(bcc) phase equilibria of Ti-based multi-component alloys can be described by a Schaeffler-type diagram, where Al and Mo equivalents (Aleq and Moeq) are used. Aleq is thermodynamically defined by the ratio of partial molar free energy changes transfer of one mole of each α forming element and Al from a dilute solution of α to β phases, while Moeq is also deduced by similar thermodynamic quantities of β forming element and Mo. Aleq and Moeq for 40 alloying elements are estimated from the thermodynamic parameters assessed by Kaufman and Murray. It is shown that three types of Ti alloys, i.e., α and near α, α+β, and β alloys, can be exactly classified using Aleq and Moeq. The Ms and β transus temperatures can also be predicted by Aleq and Moeq. The proposed Aleq and Moeq are very useful for alloy design, heat treatment, and microstructural evolution of Ti-based alloys.

  14. Schaeffler-Type Phase Diagram of Ti-Based Alloys

    NASA Astrophysics Data System (ADS)

    Ishida, K.

    2017-10-01

    The α(hcp)/β(bcc) phase equilibria of Ti-based multi-component alloys can be described by a Schaeffler-type diagram, where Al and Mo equivalents (Aleq and Moeq) are used. Aleq is thermodynamically defined by the ratio of partial molar free energy changes transfer of one mole of each α forming element and Al from a dilute solution of α to β phases, while Moeq is also deduced by similar thermodynamic quantities of β forming element and Mo. Aleq and Moeq for 40 alloying elements are estimated from the thermodynamic parameters assessed by Kaufman and Murray. It is shown that three types of Ti alloys, i.e., α and near α, α+β, and β alloys, can be exactly classified using Aleq and Moeq. The Ms and β transus temperatures can also be predicted by Aleq and Moeq. The proposed Aleq and Moeq are very useful for alloy design, heat treatment, and microstructural evolution of Ti-based alloys.

  15. The resistance of selected high strength alloys to embrittlement by a hydrogen environment. [iron and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level. High strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  16. Evaluation of Al3Mg2 precipitates and Mn-rich phase in aluminum-magnesium alloy based on scanning transmission electron microscopy imaging

    SciTech Connect

    Zhu, Yakun; Cullen, David A; Kar, Soumya; Free, Michael P; Allard Jr, Lawrence Frederick

    2012-01-01

    Scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDS) were used to observe intergranular and intragranular -phase (Al3Mg2) formation and growth in as-received sample and long-term (~ 1 year) thermally treated samples of 5083-H131 alloy. Rod-shaped and equiaxed particles rich in Mn, Fe, and Cr were present in the as-received and heat treated samples. The -phase precipitated along grain boundaries as well as around and between preexisting Mn-Fe-Cr rich particles. The measured thickness of -phase along grain boundaries was lower than Zener Hillert diffusion model predicted value and the potential reasons were theoretically analyzed. Dislocation networks, grain boundaries, and different preexisting particles were observed to contribute to Mg diffusion and -phase precipitation.

  17. Study on hemocompatibility and corrosion behavior of ion implanted TiNi shape memory alloy and Co-based alloys.

    PubMed

    Liang, Chenghao; Huang, Naibao

    2007-10-01

    Biomedical TiNi shape memory alloy and Co-based alloys were ion implanted, and corrosion resistance and hemocompatibility of these had been investigated with electrochemical method, dynamic clotting time, and hemolysis rate tests. The results indicated that the electrochemical stability and anodic polarization behavior of the materials were improved significantly after ion implantation. When TiNi, Co-based alloys were implanted Mo + C and Ti + C, respectively, the corrosion potentials were enhanced more than 200 mV, passive current densities decreased, and passive ranges were broadened. Dynamic clotting time of the ion implanted substances was prolonged and hemolysis rate decreased. All the results pointed out that corrosion resistance and hemocompatibility of the alloys were improved by ion implantation, and effects of dual implantation was better than that of C single implantation. X-ray diffraction analysis of the alloys after dual implantation revealed that TiC, Mo(2)C, Mo(9)Ti(4), and Mo appeared on the surface of TiNi alloy, and CoC(x), Co(3)Ti, TiC, and TiO on the surface of Co-based alloys. These phases dispersing on the alloy surface formed amorphous film, prevented dissolving of alloy elements and improved the corrosion resistance and hemocompatibility of the alloys.

  18. Iron and iron-based alloys for temporary cardiovascular applications.

    PubMed

    Francis, A; Yang, Y; Virtanen, S; Boccaccini, A R

    2015-03-01

    In the last decade, biodegradable metals have emerged as a topic of interest for particular biomedical applications which require high strength to bulk ratio, including for cardiovascular stents. The advantages of biodegradable materials are related to the reduction of long term risks associated with the presence of permanent metal implants, e.g. chronic inflammation and in-stent restenosis. From a structural point of view, the analysis of the literature reveals that iron-based alloys used as temporary biodegradable stents have several advantages over Mg-based alloys in terms of ductility and strength. Efforts on the modification and tunability of iron-based alloys design and compositions have been mainly focused on controlling the degradation rate while retaining the mechanical integrity within a reasonable period. The early pre-clinical results of many iron-based alloys seem promising for future implants developments. This review discusses the available literature focusing mainly on: (i) Fe and Fe-based alloys design and fabrication techniques; (ii) in vitro and in vivo performance; (iii) cytotoxicity and cell viability tests.

  19. DEVELOPMENT OF PROTECTIVE COATINGS FOR TANTALUM-BASE ALLOYS

    DTIC Science & Technology

    PHASE STUDIES, PHYSICAL PROPERTIES, REFRACTORY MATERIALS, SILICIDES , SILICON COATINGS , SILICON COMPOUNDS, TANTALUM, TENSILE PROPERTIES, TITANIUM COMPOUNDS, TUNGSTEN ALLOYS, VANADIUM ALLOYS, VAPOR PLATING, ZINC COATINGS ....TANTALUM ALLOYS, ALLOYS, ALUMINUM COATINGS , ALUMINUM COMPOUNDS, BORON COMPOUNDS, CERAMIC COATINGS , CHROMIUM COMPOUNDS, COATINGS , FLAME SPRAYING...HAFNIUM ALLOYS, HAFNIUM COMPOUNDS, HARDNESS, HEAT RESISTANT ALLOYS, INTERMETALLIC COMPOUNDS, METAMATHEMATICS, NIOBIUM ALLOYS, OSCILLOGRAPHS, OXIDES

  20. Mechanical properties and microstructure evaluation of high manganese steel alloyed with vanadium

    NASA Astrophysics Data System (ADS)

    Mahlami, C. S.; Pan, X.

    2017-07-01

    Austenitic manganese steel has a high toughness, high ductility, high strain hardening capacity and excellent wear resistance, the material is mostly used in the mining industry for crushing and loading equipment. High manganese steel shows superior wear resistance when used under primary crushing system than when used under secondary and tertiary modes of crushing. This work presents the effect of vanadium content on the mechanical properties and microstructure evaluation of high manganese steel. The addition of vanadium to high manganese steels has a direct increase on the hardness and wear resistance. Impact testing for alloys containing vanadium showed low impact energies compared to the standard manganese steel. The increase in hardness and the wear resistance of the alloys was explained based on the vanadium carbide which had formed on the austenitic matrix. It was observed that the carbon and vanadium content will influence the mechanical properties of high manganese steel alloyed with vanadium. Microstructural examination showed that the size and distribution of vanadium carbidesinfluences the mechanical properties and the wear behaviour. Therefore, this work showsthat the addition of vanadium to high manganese steel will increase the hardness and wear resistance while decreasing the impact energy of high manganese steel alloyed with vanadium.

  1. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  2. Applications of selenium-based alloys for digital radiography

    NASA Astrophysics Data System (ADS)

    L'Ecuyer, J.; Mouton, A.; Legros, A.; Selmani, A.; Currie, J.; Degtorov, S.

    Selenium is presently considered for radiographic applications in medical imaging and non-destructive testing. Conventional detection techniques include scintillators, storage phosphors and direct converters for which selenium-based alloys are ideally suited. Fabrication techniques for detector based on selenium involve large-scale coating operations resulting in the production of amorphous layers several hundred microns thick. The chemistry and structural properties of these layers are instrumental in the performance of the detectors. We will describe the thermodynamic properties of selenium-based alloys and show that the level of dissociation of the alloy during the coating operation is determined by the nature of the vapor species present. High detector performance can only be obtained by minimizing the amount of dissociation and by preventing crystallization of the film.

  3. Preparation of a novel Ni/Co-based alloy gradient coating on surface of the crystallizer copper alloy by laser

    NASA Astrophysics Data System (ADS)

    Chen, Suiyuan; Liang, Jing; Liu, Changsheng; Sun, Kai; Mazumder, Jyoti

    2011-12-01

    A high wear-resistant gradient coating made of Ni/Co-based alloys on the surface of a Cu alloy substrate was synthesized using a YAG laser induced in situ reaction method. The coating consists of three layers: the first is a Ni-based alloy layer, the second and third are Co-based alloy layers. The microhardness increases gradually from 98 HV in the Cu alloy substrate to the highest level of 876 HV in the third layer. The main phase of the Co-based alloy layer is CoCr2(Ni,O)4, coexisting with the Fe13Mo2B5, Cr(Co(Mo, and FeCr0.29Ni0.16C0.06 phases. Wear tests indicate that the gradient coating has good bond strength and wear properties with a wear coefficient of 0.31 (0.50 for the Cu alloy substrate). Also, the wear loss of the coating is only 0.01 g after it has been abraded for 60 min, which is only one fifth of that of the Cu alloy of the crystallizer. Wear tests of the gradient coating reveal good adhesive friction and wear properties when sliding against steel under dry conditions. This novel technique may have good application to make an advanced coating on the surface of the Cu alloy crystallizer in a continuous casting process.

  4. Durable pd-based alloy and hydrogen generation membrane thereof

    DOEpatents

    Benn, Raymond C.; Opalka, Susanne M.; Vanderspurt, Thomas Henry

    2010-02-02

    A durable Pd-based alloy is used for a H.sub.2-selective membrane in a hydrogen generator, as in the fuel processor of a fuel cell plant. The Pd-based alloy includes Cu as a binary element, and further includes "X", where "X" comprises at least one metal from group "M" that is BCC and acts to stabilize the .beta. BCC phase for stability during operating temperatures. The metal from group "M" is selected from the group consisting of Fe, Cr, Nb, Ta, V, Mo, and W, with Nb and Ta being most preferred. "X" may further comprise at least one metal from a group "N" that is non-BCC, preferably FCC, that enhances other properties of the membrane, such as ductility. The metal from group "N" is selected from the group consisting of Ag, Au, Re, Ru, Rh, Y, Ce, Ni, Ir, Pt, Co, La and In. The at. % of Pd in the binary Pd--Cu alloy ranges from about 35 at. % to about 55 at. %, and the at. % of "X" in the higher order alloy, based on said binary alloy, is in the range of about 1 at. % to about 15 at. %. The metals are selected according to a novel process.

  5. Evaluation of electrodeposited ternary Ni-alloys for thermal stability

    NASA Astrophysics Data System (ADS)

    Kim, Myong Jin; Kim, Joung Soo; Kim, Dong Jin; Kim, Hong Pyo

    2011-04-01

    Electroplating methods for ternary Ni-alloys, such as Ni-P-Fe and Ni-P-B, in a Ni sulfamate solution on the inner wall surfaces of Alloy 600 tubing have been developed in order to use them to repair steam generator tubes damaged by a variety of corrosion mechanisms, in particular, by stress corrosion cracking. In this study, the stability of their microstructures and mechanical properties were evaluated to check if they could be used for a long period of time at the operating temperature of a PWR (pressurized water reactor) in nuclear power plants. The specimens were heat treated at 325 °C and 400 °C for 10, 20 and 30 days, followed by observation of their microstructures and measurement of their microhardness and tensile property. According to the experiment results, there was no noticeable change in their microstructures or microhardness with the heat treatment temperature and time conditions used in this study. For a Ni-P-B deposit, the ultimate tensile strength (UTS) slightly increased with the heat treatment time, while their elongation decreased. In the case of a Ni-P-Fe deposit, however, its tensile property varied with the applied current density. For a Ni-P-Fe deposit plated at an applied current density of 50 mA/cm2, its UTS slightly decreased, but its elongation slightly increased with the heat treatment time. We concluded that the thermal stability of the ternary Ni-alloy deposits used in this study is good enough to be used with the materials of operating nuclear power plants.

  6. Effect of residual strain in Fe-based amorphous alloys on field induced magnetic anisotropy and domain structure

    NASA Astrophysics Data System (ADS)

    Azuma, Daichi; Hasegawa, Ryusuke; Saito, Shin; Takahashi, Migaku

    2013-05-01

    Field induced magnetic anisotropy in two Fe-based amorphous alloys with different saturation induction levels (1.56 T and 1.64 T) was investigated by varying magnetic field strength and annealing temperature and domain images were taken on these samples. Residual strain was evaluated by measuring coercivities of the materials after stress-relief annealing. These results are discussed, clarifying the difference between the two Fe-based amorphous alloys.

  7. Several Issues in the Development of Ti-Nb-Based Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Kim, Hee Young; Miyazaki, Shuichi

    2016-12-01

    Ni-free Ti-based shape memory alloys, particularly Ti-Nb-based alloys, have attracted increasing attraction since the early 2000s due to their wide application potentials in biomedical fields. Recently, there has been significant progress in understanding the martensitic transformation behavior of Ti-Nb-based alloys and many novel superelastic alloys have been developed. The superelastic properties of Ti-Nb-based alloys have been remarkably improved through the optimization of alloying elements and microstructure control. In this paper, in order to explore and establish the alloy design strategy, several important issues in the development of Ti-Nb-based shape memory alloys are reviewed. Particularly, the effects of alloying elements on the martensitic transformation temperature and the transformation strain are analyzed. The effects of omega phase and texture on the superelastic properties are also discussed.

  8. Multi-step wrought processing of TiAl-based alloys

    SciTech Connect

    Fuchs, G.E.

    1997-04-01

    Wrought processing will likely be needed for fabrication of a variety of TiAl-based alloy structural components. Laboratory and development work has usually relied on one-step forging to produce test material. Attempts to scale-up TiAl-based alloy processing has indicated that multi-step wrought processing is necessary. The purpose of this study was to examine potential multi-step processing routes, such as two-step isothermal forging and extrusion + isothermal forging. The effects of processing (I/M versus P/M), intermediate recrystallization heat treatments and processing route on the tensile and creep properties of Ti-48Al-2Nb-2Cr alloys were examined. The results of the testing were then compared to samples from the same heats of materials processed by one-step routes. Finally, by evaluating the effect of processing on microstructure and properties, optimized and potentially lower cost processing routes could be identified.

  9. Recent developments in TiNi-based shape memory alloys

    NASA Astrophysics Data System (ADS)

    Miyazaki, Shuichi; Kohl, Manfred

    1998-07-01

    Recently, a variety of manufacturing methods have enabled us to produce fine or thin shapes or unique structure of TiNi-based shape memory alloys: e.g., (a) rolled thin plates with a thickness less than 100 μm, (b) drawn fine wires with a diameter less than 50 μm, (c) drawn microtubes with an outer diameter less than 350 μm, (d) sputter-deposited thin films with a thickness less than 1 μm, (e) rapidly solidified ribbons of several tens μm thickness and (f) sintered porous structured materials. The characteristics and applications of these TiNi-based alloys are reviewed.

  10. The effect of selected alloying element additions on properties of Mg-based alloy as bioimplants: A literature review

    NASA Astrophysics Data System (ADS)

    Zhang, Li-Nan; Hou, Zeng-Tao; Ye, Xin; Xu, Zhao-Bin; Bai, Xue-Ling; Shang, Peng

    2013-09-01

    This review investigates the current application limitations of Mg and Mg alloys. The key issues hindering the application of biodegradable Mg alloys as implants are their fast degradation rate and biological consideration. We have discussed the effect of some selected alloying element additions on the properties of the Mg-based alloy, especially the nutrient elements in human (Zn, Mn, Ca, Sr). Different grain sizes, phase constituents and distributions consequently influence the mechanical properties of the Mg alloys. Solution strengthening and precipitation strengthening are enhanced by the addition of alloying elements, generally improving the mechanical properties. Besides, the hot working process can also improve the mechanical properties. Combination of different processing steps is suggested to be adopted in the fabrication of Mg-based alloys. Corrosion properties of these Mg-based alloys have been measured in vitro and in vivo. The degradation mechanism is also discussed in terms of corrosion types, rates, byproducts and response of the surrounding tissues. Moreover, the clinical response and requirements of degradable implants are presented, especially for the nutrient elements (Ca, Mn, Zn, Sr). This review provides information related to different Mg alloying elements and presents the promising candidates for an ideal implant.

  11. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Heatherly, L.

    1996-06-01

    The objective of this work is to develop a new generation of structural materials based on intermetallic alloys for use at high temperatures in advanced fossil energy conversion systems. Target applications of such ultrahigh strength alloys include hot components (for example, air heat exchangers) in advanced energy conversion systems and heat engines. However, these materials may also find use as wear-resistant parts in coal handling systems (for example, nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. One potential class of such alloys is that based on Cr-Cr{sub 2}Nb alloys. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for initial development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), and excellent high-temperature strength (at 1000 to 1250{degrees}C). This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions.

  12. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  13. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  14. Helium-Cooled Refractory Alloys First Wall and Blanket Evaluation

    SciTech Connect

    Wong, C.P.C.; Nygren, R.E.; Baxi, C.B.; Fogarty, P.; Ghoniem, N.; Khater, H.; McCarthy, K.; Merrill, B.; Nelson, B.; Reis, E.E.; Sharafat, S.; Schleicher, R.; Sze, D.K.; Ulrickson, M.; Willms, S.; Youssef, M.; Zinkel, S.

    1999-08-01

    Under the APEX program the He-cooled system design task is to evaluate and recommend high power density refractory alloy first wall and blanket designs and to recommend and initiate tests to address critical issues. We completed the preliminary design of a helium-cooled, W-5Re alloy, lithium breeder design and the results are reported in this paper. Many areas of the design were assessed, including material selection, helium impurity control, and mechanical, nuclear and thermal hydraulics design, and waste disposal, tritium and safety design. System study results show that at a closed cycle gas turbine (CCGT) gross thermal efficiency of 57.5%, a superconducting coil tokamak reactor, with an aspect ratio of 4, and an output power of 2 GWe, can be projected to have a cost of electricity at 54.6 mill/kWh. Critical issues were identified and we plan to continue the design on some of the critical issues during the next phase of the APEX design study.

  15. Effect of CeO{sub 2} addition on the properties of FeAl based alloy produced by mechanical alloying technique

    SciTech Connect

    Khaerudini, Deni S.; Muljadi,; Sardjono, P.; Tetuko, Anggito P.; Sebayang, P.; Ginting, M.

    2013-09-03

    Iron aluminides based on FeAl is notable for their low materials cost, ease of fabrication and good corrosion, suffixation and oxidation resistance. However, the application based on these unique properties still require the development of Fe-Al based alloy since it shows some drawbacks such as a lack of high temperature strength and low ductility. To improve the mechanical properties of FeAl based alloy, ceria (CeO{sub 2}) will be added to this compound. FeAl based alloy produced by the mechanical alloying (MA) technique. The developed specimens then assessed with respect to oxidation behaviour in high temperature, scale microstructure and hardness. The surface morphologies of the alloy evaluated and observed using scanning electron microscopy (SEM) with an energy dispersive X-ray spectroscopy (EDX). The phase structures of oxide scale formed on them were identified by X-ray diffraction (XRD). The results found that the FeAl intermetallic compound containing CeO{sub 2} 0.5 wt.% is less pores and CeO{sub 2} 1.0 wt.% is more homogen in powder and solid form, higher hardness and increase in their resistance to oxidation behaviour in high temperature compared with another percentage of CeO{sub 2}.

  16. Evaluation of Sc-Bearing Aluminum Alloy C557 for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.; Dicus, Dennis L.

    2002-01-01

    The performance of the Al-Mg-Sc alloy C557 was evaluated to assess its potential for a broad range of aerospace applications, including airframe and launch vehicle structures. Of specific interest were mechanical properties at anticipated service temperatures and thermal stability of the alloy. Performance was compared with conventional airframe aluminum alloys and with other emerging aluminum alloys developed for specific service environments. Mechanical properties and metallurgical structure were evaluated for commercially rolled sheet in the as-received H116 condition and after thermal exposures at 107 C. Metallurgical analyses were performed to de.ne grain morphology and texture, strengthening precipitates, and to assess the effect of thermal exposure.

  17. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  18. Thermodynamic Considerations of Contamination by Alloying Elements of Remelted End-of-Life Nickel- and Cobalt-Based Superalloys

    NASA Astrophysics Data System (ADS)

    Lu, Xin; Matsubae, Kazuyo; Nakajima, Kenichi; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2016-06-01

    Cobalt and nickel are high-value commodity metals and are mostly used in the form of highly alloyed materials. The alloying elements used may cause contamination problems during recycling. To ensure maximum resource efficiency, an understanding of the removability of these alloying elements and the controllability of some of the primary alloying elements is essential with respect to the recycling of end-of-life (EoL) nickel- and cobalt-based superalloys by remelting. In this study, the distribution behaviors of approximately 30 elements that are usually present in EoL nickel- and cobalt-based superalloys in the solvent metal (nickel, cobalt, or nickel-cobalt alloy), oxide slag, and gas phases during the remelting were quantitatively evaluated using a thermodynamic approach. The results showed that most of the alloying elements can be removed either in the slag phase or into the gas phase. However, the removal of copper, tin, arsenic, and antimony by remelting is difficult, and they remain as tramp elements during the recycling. On the other hand, the distribution tendencies of iron, molybdenum, and tungsten can be controlled by changing the remelting conditions. To increase the resource efficiency of recycling, preventing contamination by the tramp elements and identifying the alloying compositions of EoL superalloys are significantly essential, which will require the development of efficient prior alloy-sorting systems and advanced separation technologies.

  19. Comparative evaluation of cast aluminum alloys for automotive cylinder heads: Part I Microstructure evolution

    DOE PAGES

    Roy, Shibayan; Allard, Jr, Lawrence Frederick; Rodriguez, Andres; ...

    2017-03-06

    The present study stages a comparative evaluation of microstructure and associated mechanical and thermal response for common cast aluminum alloys that are used for manufacturing automotive cylinder heads. The systems considered are Al-Cu (206-T6), Al-Si-Cu (319-T7), and Al-Si (356-T6, A356-T6, and A356 + 0.5Cu-T6). The focus of the present manuscript is on the evaluation of microstructure at various length scales after aging, while the second manuscript will deal with the mechanical and thermal response of these alloys due to short-term (aging) and long-term (pre-conditioning) heat treatments. At the grain-scale, the Al-Cu alloy possessed an equiaxed microstructure as opposed to themore » dendritic structure for the Al-Si-Cu or Al-Si alloys which is related to the individual solidification conditions for these alloy systems. The composition and morphology of intermetallic precipitates within the grain and at the grain/dendritic boundary are dictated by the alloy chemistry, solidification, and heat treatment conditions. At the nanoscale, these alloys contain various metastable strengthening precipitates (GPI and θ''θ'' in Al-Cu alloy, θ'θ' in Al-Si-Cu alloy, and β'β' in Al-Si alloys) with varying size, morphology, coherency, and thermal stability.« less

  20. Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part I—Microstructure Evolution

    NASA Astrophysics Data System (ADS)

    Roy, Shibayan; Allard, Lawrence F.; Rodriguez, Andres; Watkins, Thomas R.; Shyam, Amit

    2017-05-01

    The present study stages a comparative evaluation of microstructure and associated mechanical and thermal response for common cast aluminum alloys that are used for manufacturing automotive cylinder heads. The systems considered are Al-Cu (206-T6), Al-Si-Cu (319-T7), and Al-Si (356-T6, A356-T6, and A356 + 0.5Cu-T6). The focus of the present manuscript is on the evaluation of microstructure at various length scales after aging, while the second manuscript will deal with the mechanical and thermal response of these alloys due to short-term (aging) and long-term (pre-conditioning) heat treatments. At the grain-scale, the Al-Cu alloy possessed an equiaxed microstructure as opposed to the dendritic structure for the Al-Si-Cu or Al-Si alloys which is related to the individual solidification conditions for these alloy systems. The composition and morphology of intermetallic precipitates within the grain and at the grain/dendritic boundary are dictated by the alloy chemistry, solidification, and heat treatment conditions. At the nanoscale, these alloys contain various metastable strengthening precipitates (GPI and θ^'' in Al-Cu alloy, θ^' in Al-Si-Cu alloy, and β^' in Al-Si alloys) with varying size, morphology, coherency, and thermal stability.

  1. Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part I—Microstructure Evolution

    NASA Astrophysics Data System (ADS)

    Roy, Shibayan; Allard, Lawrence F.; Rodriguez, Andres; Watkins, Thomas R.; Shyam, Amit

    2017-03-01

    The present study stages a comparative evaluation of microstructure and associated mechanical and thermal response for common cast aluminum alloys that are used for manufacturing automotive cylinder heads. The systems considered are Al-Cu (206-T6), Al-Si-Cu (319-T7), and Al-Si (356-T6, A356-T6, and A356 + 0.5Cu-T6). The focus of the present manuscript is on the evaluation of microstructure at various length scales after aging, while the second manuscript will deal with the mechanical and thermal response of these alloys due to short-term (aging) and long-term (pre-conditioning) heat treatments. At the grain-scale, the Al-Cu alloy possessed an equiaxed microstructure as opposed to the dendritic structure for the Al-Si-Cu or Al-Si alloys which is related to the individual solidification conditions for these alloy systems. The composition and morphology of intermetallic precipitates within the grain and at the grain/dendritic boundary are dictated by the alloy chemistry, solidification, and heat treatment conditions. At the nanoscale, these alloys contain various metastable strengthening precipitates (GPI and θ^'' in Al-Cu alloy, θ^' in Al-Si-Cu alloy, and β^' in Al-Si alloys) with varying size, morphology, coherency, and thermal stability.

  2. Development of Sn-based, low melting temperature Pb-free solder alloys.

    SciTech Connect

    Grant, Richard L.; Vianco, Paul Thomas; Rejent, Jerome Andrew

    2003-09-01

    Low temperature, Sn-based Pb-free solders were developed by making alloy additions to the starting material, 96.5Sn-3.5Ag (mass%). The melting behavior was determined using Differential Scanning Calorimetry (DSC). The solder microstructure was evaluated by optical microscopy and electron probe microanalysis (EPMA). Shear strength measurements, hardness tests, intermetallic compound (IMC) layer growth measurements, and solderability tests were performed on selected alloys. Three promising ternary alloy compositions and respective solidus temperatures were: 91.84Sn-3.33Ag-4.83Bi, 212 C; 87.5Sn-7.5Au-5.0Bi, 200 C; and 86.4Sn-5.1 Ag-8.5Au, 205 C. A quaternary alloy had the composition 86.8Sn-3.2Ag-5.0Bi-5.0Au and solidus temperature of 194 C The shear strength of this quaternary alloy was nearly twice that of the eutectic Sn-Pb solder. The 66Sn-5.0Ag-10Bi-5.0Au-101n-4.0Cu alloy had a solidus temperature of 178 C and good solderability on Cu. The lowest solidus temperature of 159 C was realized with the alloy 62Sn-5.0Ag-10Bi-4.0Au-101n-4.0Cu-5.0Ga. The contributing factor towards the melting point depression was the composition of the solid solution, Sn-based matrix phase of each solder.

  3. In vitro corrosion of dental Au-based casting alloys in polyvinylpyrrolidone-iodine solution.

    PubMed

    Takasusuki, Norio; Ida, Yusuke; Hirose, Yukito; Ochi, Morio; Endo, Kazuhiko

    2013-01-01

    The corrosion and tarnish behaviors of two Au-based casting alloys (ISO type 1 and type 4 Au alloys) and their constituent pure metals, Au, Ag, Cu, Pt, and Pd in a polyvinylpyrrolidone-iodine solution were examined. The two Au alloys actively corroded, and the main anodic reaction for both was dissolution of Au as AuI₂(-). The amount of Au released from the ISO type 1 Au alloy was significantly larger than that from the ISO type 4 Au alloy (P<0.05). Visible light spectrophotometry revealed that the type 1 alloy exhibited higher susceptibility to tarnishing than the type 4 alloy. The corrosion forms of the two Au alloys were found to be completely different, i.e., the type 1 alloy exhibited the corrosion attack over the entire exposed surface with a little irregularity whereas the type 4 alloy exhibited typical intergranular corrosion, which was caused by local cells produced by segregation of Pd and Pt.

  4. Environmental effects in NiTi-based alloys

    SciTech Connect

    Zhu, J.H.; Liu, C.T.

    1999-06-04

    Environmental embrittlement has been identified as one of the major causes for low ductility and poor fracture toughness in a number of ordered intermetallics containing reactive element,s such as Al, Ti, Si, Mn, V or Mo, when tested in moisture-containing environments at room temperature. This is believed to be a hydrogen embrittlement process which involves the reaction of reactive elements in intermetallic alloys with water vapor in air, and subsequent generation of atomic hydrogen that is transported into the interior of the specimen, leading to brittle crack propagation and fracture along grain boundaries and/or cleavage planes. In this communication, the authors report the tensile properties in different environments of two NiTi-based alloys with ordered B19 and B2 structures. The alloys were tested under controlled environments to observe the effects of moisture and hydrogen gas on the ductility of the alloys. The fracture surface observation shows that, consistent with the tensile test properties, the fracture mode doe snot change when tested in different environments. All the alloys showed ductile fracture, consistent with the good ductility of the materials.

  5. The Bain path of paramagnetic Fe-Cr based alloys

    NASA Astrophysics Data System (ADS)

    Al-Zoubi, N.; Johansson, B.; Nilson, G.; Vitos, L.

    2011-07-01

    Employing the first-principles exact muffin-tin orbital method in combination with the coherent potential approximation, we calculated the total energy and local magnetic moments of paramagnetic Fe-Cr-M (M = Cr, Mn, Fe, Co, Ni) alloys along the tetragonal distortion (Bain) path connecting the body centered cubic (bcc) and the face centered cubic (fcc) structures. The paramagnetic phase is modeled by the disordered local magnetic moment scheme. For all alloys, the local magnetic moments on Fe atoms decrease from the maximum value corresponding to the bcc phase toward the minimum value realized for the fcc phase. Cobalt atoms have non-vanishing local magnetic moments only for tetragonal lattices with c/a < 1.30, whereas the local magnetic moments of Mn show weak crystal structure dependence. We find that Cr stabilizes the bcc lattice and increases the energy barrier as going from the bcc toward the fcc phase. Both Co and Ni favor the fcc lattice and decrease the energy barrier relative to the bcc phase. On the other hand, the tetragonal distortion around the fcc phase is facilitated by Cr and to a somewhat lesser extent also by Ni, but strongly impeded by Co. Manganese has negligible effect on the structural energy difference as well as on the energy barrier along the Bain path. Our findings on the alloying induced softening or hardening of Fe-Cr based alloys against tetragonal distortions are important for understanding the interstitial driven martensitic transformations in alloy steels.

  6. Evaluation of candidate Stirling-engine heater-tube alloys at 820 and 860/sup 0/C

    SciTech Connect

    Misencik, J.A.

    1982-06-01

    Seven commercial alloys were evaluated in the NASA Lewis Research Center Stirling simulator materials rigs. Five iron-base alloys (N-155, A-286, Incoloy 800, 19-9DL, and 316 stainless steel), one nickel-base alloy (Inconel 718), and one cobalt-base alloy (HS-188) were tested in the form of thin-wall tubing in a diesel-fuel-fired test rig. Tubes filled with hydrogen or helium at gas pressure of 21.6 MPa and temperatures of 820/sup 0/ and 860/sup 0/C were endurance tested for 1000 and 535 hours, respectively. Results showed that under these conditions hydrogen permeated rapidly through the tube walls, thus requiring refilling during each 5-hour cycle. Helium-was readily contained, exhibiting no measurable loss by permeation. Helium-filled tubes tested at 860/sup 0/C all exhibited creep-rupture failures within the 535-hour endurance test. Subsequent tensile test evaluation after removal from the rig indicated reduced room temperature ductility for some hydrogen-filled tubes compared to helium-filled tubes, suggesting possible hydrogen embrittlement in these alloys.

  7. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  8. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  9. Hot corrosion of S-57, 1 cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.

    1977-01-01

    A cobalt base alloy, S-57, was hot corrosion tested in Mach 0.3 burner rig combustion gases at maximum alloy temperatures of 900 and 1000 C. Various salt concentrations were injected into the burner: 0.5, 2, 5, and 10 ppm synthetic sea salt and 4 ppm sodium sulfate (Na2SO4). S-57 underwent accelerated corrosion only under the most severe test conditions, for example, 4 ppm Na2SO4 at 900 C. The process of the accelerated corrosion was primarily sulfidation.

  10. Automatic evaluation of nickel alloy secondary phases from SEM images.

    PubMed

    de Albuquerque, Victor Hugo C; Silva, Cleiton Carvalho; Menezes, Thiago Ivo de S; Farias, Jesualdo Pereira; Tavares, João Manuel R S

    2011-01-01

    Quantitative metallography is a technique to determine and correlate the microstructures of materials with their properties and behavior. Generic commercial image processing and analysis software packages have been used to quantify material phases from metallographic images. However, these all-purpose solutions also have some drawbacks, particularly when applied to segmentation of material phases. To overcome such limitations, this work presents a new solution to automatically segment and quantify material phases from SEM metallographic images. The solution is based on a neuronal network and in this work was used to identify the secondary phase precipitated in the gamma matrix of a Nickel base alloy. The results obtained by the new solution were validated by visual inspection and compared with the ones obtained by a commonly used commercial software. The conclusion is that the new solution is precise, reliable and more accurate and faster than the commercial software. © 2010 Wiley-Liss, Inc.

  11. Improved Mg-based alloys for hydrogen storage

    SciTech Connect

    Sapru, K.; Ming, L.; Stetson, N.T.; Evans, J.

    1998-08-01

    The overall objective of this on-going work is to develop low temperature alloys capable of reversibly storing at least 3 wt.% hydrogen, allowing greater than for 2 wt.% at the system level which is required by most applications. Surface modification of Mg can be used to improve its H-sorption kinetics. The authors show here that the same Mg-transition metal-based multi-component alloy when prepared by melt-spinning results in a more homogeneous materials with a higher plateau pressure as compared to preparing the material by mechanical grinding. They have also shown that mechanically alloyed Mg{sub 50}Al{sub 45}Zn{sub 5} results in a sample having a higher plateau pressure.

  12. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  13. The corrosion performance of nickel-based alloys in a reverse osmosis plant utilizing seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Odwani, A.

    1998-12-31

    Four nickel-based alloys, UNS N06625, UNS N08825, UNS N10276, and UNS N05500, were evaluated in terms of their corrosion performance in a seawater reverse osmosis plant using the electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (LPR) measurements. Slight changes in the EIS spectra were observed for UNS N06625, UNSN10276 and UNS N05500 at low frequencies. However, UNS N08825 EIS spectra exhibited more changes than the other alloys at low frequencies. The OCP of UNS N10276 was more noble than the other alloys under the same conditions. The LPR measurements indicated that UNS N10276 and UNS N05500 exhibited lower corrosion rates than UNS NO6625 and UNS N08825.

  14. Nickel base alloy. [for gas turbine engine stator vanes

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J. (Inventor)

    1977-01-01

    A nickel base superalloy for use at temperatures of 2000 F (1095 C) to 2200 F (1205 C) was developed for use as stator vane material in advanced gas turbine engines. The alloy has a nominal composition in weight percent of 16 tungsten, 7 aluminum, 1 molybdenum, 2 columbium, 0.3 zirconium, 0.2 carbon and the balance nickel.

  15. Bulk amorphous steels based on Fe alloys

    DOEpatents

    Lu, ZhaoPing; Liu, Chain T.

    2006-05-30

    A bulk amorphous alloy has the approximate composition: Fe.sub.(100-a-b-c-d-e)Y.sub.aMn.sub.bT.sub.cM.sub.dX.sub.e wherein: T includes at least one of the group consisting of: Ni, Cu, Cr and Co; M includes at least one of the group consisting of W, Mo, Nb, Ta, Al and Ti; X includes at least one of the group consisting of Co, Ni and Cr; a is an atomic percentage, and a<5; b is an atomic percentage, and b.ltoreq.25; c is an atomic percentage, and c.ltoreq.25; d is an atomic percentage, and d.ltoreq.25; and e is an atomic percentage, and 5.ltoreq.e.ltoreq.30.

  16. Tensile and stress-rupture behavior of hafnium carbide dispersed molybdenum and tungsten base alloy wires

    NASA Technical Reports Server (NTRS)

    Yun, Hee Mann; Titran, Robert H.

    1993-01-01

    The tensile strain rate sensitivity and the stress-rupture strength of Mo-base and W-base alloy wires, 380 microns in diameter, were determined over the temperature range from 1200 K to 1600 K. Three molybdenum alloy wires; Mo + 1.1w/o hafnium carbide (MoHfC), Mo + 25w/o W + 1.1w/o hafnium carbide (MoHfC+25W) and Mo + 45w/o W + 1.1w/o hafnium carbide (MoHfC+45W), and a W + 0.4w/o hafnium carbide (WHfC) tungsten alloy wire were evaluated. The tensile strength of all wires studied was found to have a positive strain rate sensitivity. The strain rate dependency increased with increasing temperature and is associated with grain broadening of the initial fibrous structures. The hafnium carbide dispersed W-base and Mo-base alloys have superior tensile and stress-rupture properties than those without HfC. On a density compensated basis the MoHfC wires exhibit superior tensile and stress-rupture strengths to the WHfC wires up to approximately 1400 K. Addition of tungsten in the Mo-alloy wires was found to increase the long-term stress rupture strength at temperatures above 1400 K. Theoretical calculations indicate that the strength and ductility advantage of the HfC dispersed alloy wires is due to the resistance to recrystallization imparted by the dispersoid.

  17. Evaluation of alloys and coatings for use in automobile thermal reactors

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Oldrieve, R. E.

    1974-01-01

    Several candidate alloys and coatings were evaluated for use in automobile thermal reactors. Full-size reactors of the candidate materials were evaluated in cyclic engine dynamometer tests with a peak temperature of 1040 C (1900 F). Two developmental ferritic-iron alloys, GE-1541 and NASA-18T, exhibited the best overall performance by lasting at least 60 percent of the life of test engine. Four of the alloys evaluated warrant consideration for reactor use. They are GE-1541, Armco 18 SR, NASA-18T, and Inconel 601. None of the commercial coating substrate combinations evaluated warrant consideration for reactor use.

  18. NOREM wear-resistant, iron-based hard-facing alloys: Final report

    SciTech Connect

    Grobner, P.; Ohriner, E.K.; Wada, T.; Whelan, E.P.

    1989-07-01

    Wear-resistance cobalt-free hardfacing alloys are needed to replace the cobalt-base alloys used to hardface nuclear valves in order to reduce the exposure of maintenance personnel. Some thirty heats of cast iron-base alloys were prepared and characterized. Selected heats were prepared and applied as hardfacing overlays on austenitic steel substrates using both GTA and PTA welding processes. Some of the iron-base alloys exhibited galling wear resistance as high as that of cobalt-base standards both in the cast condition and in the PTA overlays. Hardness, mechanical properties, and galling wear resistance were determined on weld overlays and on cast alloys. Dilution and thermal expansivity were determined for weld overlays. X-ray diffraction and scanning electron microscopy were used to determine the alloys' microstructures. Other commercially available alloys were tested for galling wear resistance and compared to iron-base alloys. 7 refs., 2 figs., 2 tabs.

  19. Zirconium-based alloys, nuclear fuel rods and nuclear reactors including such alloys, and related methods

    DOEpatents

    Mariani, Robert Dominick

    2014-09-09

    Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350.degree. C. to 750.degree. C., and a second additive having a solubility in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350.degree. C. to 750.degree. C. and a solubility of the second additive in the first additive over the temperature range extending from 350.degree. C. to 750.degree. C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.

  20. Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys

    DOEpatents

    Ovshinsky, Stanford R.; Fetcenko, Michael A.

    1996-01-01

    An electrochemical hydrogen storage material comprising: (Base Alloy).sub.a M.sub.b where, Base Alloy is an alloy of Mg and Ni in a ratio of from about 1:2 to about 2:1, preferably 1:1; M represents at least one modifier element chosen from the group consisting of Co, Mn, Al, Fe, Cu, Mo, W, Cr, V, Ti, Zr, Sn, Th, Si, Zn, Li, Cd, Na, Pb, La, Mm, and Ca; b is greater than 0.5, preferably 2.5, atomic percent and less than 30 atomic percent; and a+b=100 atomic percent. Preferably, the at least one modifier is chosen from the group consisting of Co, Mn, Al, Fe, and Cu and the total mass of the at least one modifier element is less than 25 atomic percent of the final composition. Most preferably, the total mass of said at least one modifier element is less than 20 atomic percent of the final composition.

  1. Preliminary Evaluation of Mechanical Properties of Co-Cr Alloys Fabricated by Three New Manufacturing Processes.

    PubMed

    Jang, Seong-Ho; Lee, Dae-Ho; Ha, Jung-Yun; Hanawa, Takao; Kim, Kyo-Han; Kwon, Tae-Yub

    2015-01-01

    A preliminary tensile test was performed to evaluate the mechanical properties of cobalt-chromium (Co-Cr) alloys fabricated by three new manufacturing processes: metal milling, milling for soft metal, and rapid prototyping (n=6). For comparison, the three alloy materials were also used to fabricate specimens by a casting procedure. In all groups tested, the proof strength and elongation were over 500 MPa and 2%, respectively. The milled soft alloy in particular showed a substantially greater elongation, whereas the alloy fabricated by rapid prototyping exhibited a higher proof strength.

  2. The Effect of Solution Heat Treatment on an Advanced Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Kantzos, P. T.

    2004-01-01

    Five heat treat options for an advanced nickel-base disk alloy, LSHR, have been investigated. These included two conventional solution heat treat cycles, subsolvus/oil quench and supersolvus/fan cool, which yield fine grain and coarse grain microstructure disks respectively, as well as three advanced dual microstructure heat treat (DMHT) options. The DMHT options produce disks with a fine grain bore and a coarse grain rim. Based on an overall evaluation of the mechanical property data, it was evident that the three DMHT options achieved a desirable balance of properties in comparison to the conventional solution heat treatments for the LSHR alloy. However, one of the DMHT options, SUB/DMHT, produced the best set of properties, largely based on dwell crack growth data. Further evaluation of the SUB/DMHT option in spin pit experiments on a generic disk shape demonstrated the advantages and reliability of a dual grain structure at the component level.

  3. Electrochemical Evaluation of LaNi(sub 5-x)Ge(sub x) Metal Hydride Alloys

    NASA Technical Reports Server (NTRS)

    Whitham, C.; Ratnakumar, B. V.; Bowman, R. C., Jr.; Hightower, A.; Fultz, B.

    1996-01-01

    We report a detailed evaluation of Ge-substituted LaNi(sub 5) for electrochemical application as a negative electrode inalkaline rechargeable cells. Alloys with small substitutions of Ge for Ni show operating pressures, chargeability, cyclic lifetime, and kinetics for hydrogen absorption and desorption all superior to those found in many substituted LaNi(sub 5) alloys.

  4. Electrochemical Evaluation of LaNi(sub 5-x)Ge(sub x) Metal Hydride Alloys

    NASA Technical Reports Server (NTRS)

    Whitham, C.; Ratnakumar, B. V.; Bowman, R. C., Jr.; Hightower, A.; Fultz, B.

    1996-01-01

    We report a detailed evaluation of Ge-substituted LaNi(sub 5) for electrochemical application as a negative electrode inalkaline rechargeable cells. Alloys with small substitutions of Ge for Ni show operating pressures, chargeability, cyclic lifetime, and kinetics for hydrogen absorption and desorption all superior to those found in many substituted LaNi(sub 5) alloys.

  5. A new approach to the hazard classification of alloys based on transformation/dissolution.

    PubMed

    Skeaff, James M; Hardy, David J; King, Pierrette

    2008-01-01

    Most of the metals produced for commercial application enter into service as alloys which, together with metals and all other chemicals in commerce, are subject to a hazard identification and classification initiative now being implemented in a number of jurisdictions worldwide, including the European Union Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) initiative, effective 1 June 2007. This initiative has considerable implications for environmental protection and market access. While a method for the hazard identification and classification of metals is available in the recently developed United Nations (UN) guidance document on the Globally Harmonized System of Hazard Classification and Labelling (GHS), an approach for alloys has yet to be formulated. Within the GHS, a transformation/dissolution protocol (T/ DP) for metals and sparingly soluble metal compounds is provided as a standard laboratory method for measuring the rate and extent of the release of metals into aqueous media from metal-bearing substances. By comparison with ecotoxicity reference data, T/D data can be used to derive UN GHS classification proposals. In this study we applied the T/DP for the 1st time to several economically important metals and alloys: iron powder, nickel powder, copper powder, and the alloys Fe-2Cu-0.6C (copper = 2%, carbon = 0.6%), Fe-2Ni-0.6C, Stainless Steel 304, Monel, brass, Inconel, and nickel-silver. The iron and copper powders and the iron and nickel powders had been sintered to produce the Fe-2Me-0.6C (Me = copper or nickel) alloys which made them essentially resistant to reaction with the aqueous media, so they would not classify under the GHS, although their component copper and nickel metal powders would. Forming a protective passivating film, chromium in the Stainless Steel 304 and Inconel alloys protected them from reaction with the aqueous media, so that their metal releases were minimal and would not result in GHS classification

  6. Grain refinement of permanent mold cast copper base alloys. Final report

    SciTech Connect

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    control tool was proved in two foundries. The method can also correctly predict the onset of fading. The corrosion resistance of the grain refined alloys was measured in two solutions having different hydrogen activities, pH 6 and pH8, and compared with the base alloys. Potentiodynamic polarization and long term weight loss experiments were conducted to evaluate the corrosion resistance. Cu-Zn alloys were evaluated for dezincification. In general, the grain refined alloys performed marginally better than the base alloys.

  7. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  8. Magnetostriction and texture development in binary and ternary iron-gallium-based alloys

    NASA Astrophysics Data System (ADS)

    Mungsantisuk, Pinai

    2005-07-01

    The rare earth-free bcc FeGa-based alloys have an excellent combination of large low-field magnetostriction at room temperature, good mechanical properties, low hysteresis, and relatively low cost. These alloys are attractive for use in numerous sensor and actuator devices. The first part of this dissertation examines the influence of partial substitutions of Ga with Al, Be, Si, Ge, and Sn and partial substitutions of Fe with Co and Ni. The work involved directional growth of [001] textured rods of these ternary alloys using a Vertical Bridgman process, X-ray diffraction analysis, magnetic property measurements using vibrating sample magnetometry, and magnetostriction measurements. It is shown that substitution of Ga with Al can be made in FeGa alloys in certain composition ranges without a reduction in magnetostriction, and the additions of Si, Ge, and Sn results in a sharp decrease of magnetostriction. The addition or substitute of Be, due to its smaller size than Fe, resulted in only a slight decrease of magnetostriction. Substitution of Fe with Ni and Co results in a significant decrease of the magnetostriction. The work also evaluated the elastic properties of Fe-x at. % Ga and Fe-(20-y) at. % Ga-y at. % Al polycrystalline alloys using resonant ultrasound spectroscopy. Young's modulus obtained for FeGa and FeGaAl alloys were in the range of 110 to 170 GPa which are several times that for Terfenol-D alloys. Thus, large-force delivery is possible from FeGa alloy based actuators even though saturation strain values are smaller than that of Terfenol-D. The second part of this work examined the development of an inexpensive thermomechanical processing method to obtain [001] textured polycrystalline Fe-15 at. % Ga alloys. The processing involved a sequence of controlled hot rolling, two-stage warm rolling with intermediate anneal, and texture anneal. Roll forces measured and the extent of reductions feasible indicated an excellent processability. Texture evolution

  9. Materials for Advanced Turbine Engines (MATE): Project 3: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner, volume 1

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.; Sheffler, K. D.

    1984-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Incoloy MA 956 (FeCrAl base) and Haynes Developmental Alloy (HDA) 8077 (NiCrAl base) were evaluated. Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. Both alloys demonstrated a +167C (300 F) advantage of creep and oxidation resistance with no improvement in thermal fatigue capability compared to a current generation combustor alloy (Hastelloy X). MA956 alloy was selected for further demonstration because it exhibited better manufacturing reproducibility than HDA8077. Additional property tests were conducted on MA956. To accommodate the limited thermal fatigue capability of ODS alloys, two segmented, mechanically attached, low strain ODS combustor design concepts having predicted fatigue lives or = 10,000 engine cycles were identified. One of these was a relatively conventional louvered geometry, while the other involved a transpiration cooled configuration. A series of 10,000 cycle combustor rig tests on subscale MA956 and Hastelloy X combustor components showed no cracking, thereby confirming the beneficial effect of the segmented design on thermal fatigue capability. These tests also confirmed the superior oxidation and thermal distortion resistance of the ODS alloy. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components was designed and constructed.

  10. Creep rupture testing of alloy 617 and A508/533 base metals and weldments.

    SciTech Connect

    Natesan, K.; Li, M.; Soppet, W.K.; Rink, D.L.

    2012-01-17

    The NGNP, which is an advanced HTGR concept with emphasis on both electricity and hydrogen production, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 750-1000 C. Alloy 617 is a prime candidate for VHTR structural components such as reactor internals, piping, and heat exchangers in view of its resistance to oxidation and elevated temperature strength. However, lack of adequate data on the performance of the alloy in welded condition prompted to initiate a creep test program at Argonne National Laboratory. In addition, Testing has been initiated to evaluate the creep rupture properties of the pressure vessel steel A508/533 in air and in helium environments. The program, which began in December 2009, was certified for quality assurance NQA-1 requirements during January and February 2010. Specimens were designed and fabricated during March and the tests were initiated in April 2010. During the past year, several creep tests were conducted in air on Alloy 617 base metal and weldment specimens at temperatures of 750, 850, and 950 C. Idaho National Laboratory, using gas tungsten arc welding method with Alloy 617 weld wire, fabricated the weldment specimens. Eight tests were conducted on Alloy 617 base metal specimens and nine were on Alloy 617 weldments. The creep rupture times for the base alloy and weldment tests were up to {approx}3900 and {approx}4500 h, respectively. The results showed that the creep rupture lives of weld specimens are much longer than those for the base alloy, when tested under identical test conditions. The test results also showed that the creep strain at fracture is in the range of 7-18% for weldment samples and were much lower than those for the base alloy, under similar test conditions. In general, the weldment specimens showed more of a flat or constant creep rate region than the base metal specimens. The base alloy and the weldment exhibited tertiary creep

  11. An evaluation of alloys and coatings for use in automobile thermal reactors

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Oldrieve, R. E.

    1974-01-01

    Several candidate alloys and coatings were evaluated for use in automobile thermal reactors. Full-size reactors of the candidate materials were analyzed in cyclic engine dynamometer tests with peak temperature of 1900 F (1040 C). Two developmental ferritic iron alloys GE1541 and NASA-18T - exhibited the best overall performance lasting at least 60% of the life of the test engine. Four of the alloys evaluated warrant consideration for reactor use. They include GE1541, Armco 18 SR, NASA-18T, and Inconel 601. None of the commercial coating substrate combinations evaluated warrant consideration for reactor use.-

  12. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    NASA Technical Reports Server (NTRS)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  13. Evaluation of Pt Alloys as Electrocatalysts for Oxalic Acid Oxidation: A Combined Experimental and Computational Study

    SciTech Connect

    Perry, Albert; Babanova, Sofia; Matanovic, Ivana; Neumman, Anica; Serov, Alexey; Artyushkova, Kateryna; Atanassov, Plamen

    2016-07-14

    Here in this study we combined experimental approaches and density functional theory to evaluate novel platinum-based materials as electrocatalysts for oxalic acid oxidation. Several Pt alloys, PtSn (1:1), PtSn (19:1), PtRu (1:4), PtRuSn (5:4:1), and PtRhSn (3:1:4), were synthetized using sacrificial support method and tested for oxidation of oxalic acid at pH 4. It was shown that PtSn (1:1) and PtRu (1:4) have higher mass activity relative to Pt. These two materials along with Pt and one of the least active alloys, PtSn (19:1), were further analyzed for the oxidation of oxalic acid at different pHs. The results show that all samples tested followed an identical trend of decreased onset potential with increased pH and increased catalytic activity with decreased pH. Density functional theory was further utilized to gain a fundamental knowledge about the mechanism of oxalic acid oxidation on Pt, PtSn (1:1), and PtRu (1:4). In conclusion, the results of the calculations along with the experimentally observed dependence of generated currents on the oxalic acid concentration indicate that the mechanism of oxalic acid oxidation on Pt proceeds without the participation of surface oxidizing species, while on Pt alloys it involves their participation.

  14. Evaluation of Pt Alloys as Electrocatalysts for Oxalic Acid Oxidation: A Combined Experimental and Computational Study

    DOE PAGES

    Perry, Albert; Babanova, Sofia; Matanovic, Ivana; ...

    2016-07-14

    Here in this study we combined experimental approaches and density functional theory to evaluate novel platinum-based materials as electrocatalysts for oxalic acid oxidation. Several Pt alloys, PtSn (1:1), PtSn (19:1), PtRu (1:4), PtRuSn (5:4:1), and PtRhSn (3:1:4), were synthetized using sacrificial support method and tested for oxidation of oxalic acid at pH 4. It was shown that PtSn (1:1) and PtRu (1:4) have higher mass activity relative to Pt. These two materials along with Pt and one of the least active alloys, PtSn (19:1), were further analyzed for the oxidation of oxalic acid at different pHs. The results show thatmore » all samples tested followed an identical trend of decreased onset potential with increased pH and increased catalytic activity with decreased pH. Density functional theory was further utilized to gain a fundamental knowledge about the mechanism of oxalic acid oxidation on Pt, PtSn (1:1), and PtRu (1:4). In conclusion, the results of the calculations along with the experimentally observed dependence of generated currents on the oxalic acid concentration indicate that the mechanism of oxalic acid oxidation on Pt proceeds without the participation of surface oxidizing species, while on Pt alloys it involves their participation.« less

  15. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  16. 76 FR 72929 - Decision To Evaluate a Petition To Designate a Class of Employees From Titanium Alloys...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-28

    ... HUMAN SERVICES Decision To Evaluate a Petition To Designate a Class of Employees From Titanium Alloys... class of employees from Titanium Alloys Manufacturing in Niagara Falls, New York, to be included in the... evaluation, is as follows: Facility: Titanium Alloys Manufacturing. Location: Niagara Falls, New York....

  17. Enhancement of the adhesion between cobalt-base alloys and veneer ceramic by application of an oxide dissolving primer.

    PubMed

    Kohorst, Philipp; Dittmer, Marc Philipp; Stiesch, Meike

    2013-12-01

    Uncontrolled formation of an oxide layer on base metal alloy surface impairs adhesion between the alloy and veneer ceramic. The aim of this study was to investigate the influence of an oxide dissolving primer on the adhesion between cobalt-base alloys and a veneer ceramic. Combinations of two cobalt-base alloys (Bärlight/BL, Cara Process/CP) and one veneering ceramic (HeraCeram) were investigated. 40 rectangular specimens of each alloy were covered with the veneer ceramic; half of the alloy samples were treated with an oxide dissolving primer (NP-Primer) prior to veneering (n=20). Subsequently, the veneering surface was ground flat and notched using the single-edge V-notched-beam method. Then specimens were loaded in a four-point bending test and the critical load to induce stable crack extension at the adhesion interface was determined, in order to calculate the strain energy release rate (G, J/m(2)). Finally, fracture surfaces of the specimens were evaluated by scanning electron microscopy (SEM). Strain energy release rates averaged between 24.1J/m(2) and 28.8 J/m(2). While application of the primer statistically significantly increased adhesion between alloy and ceramic with the BL specimens (p=0.035), no significant influence was found for the CP specimens (p=0.785). For both material combinations, SEM analysis revealed enhanced wetting of the alloy surfaces with ceramic after application of the primer. Application of an oxide dissolving primer increases the wettability of cobalt-base alloy surfaces and thus improves adhesion to veneering ceramics. This may enhance the long-term stability of bilayer restorations made from these materials. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  18. Evaluation of bonding behavior of silver-tin-zinc-indium alloy to adhesive luting cements.

    PubMed

    Shimizu, H; Kawaguchi, T; Takahashi, K; Takahashi, Y

    2010-12-01

    The bond strengths of a silver-tin-zinc-indium alloy used with adhesive luting cements were investigated. The metal surfaces were primed with two metal conditioners designed for noble metal alloys or base metal alloys, or prepared using a Rocatec tribochemical coating unit. Two adhesive luting cements (Super-Bond C&B and Panavia F 2.0) were applied. It can be concluded that airborne-particle abrasion with alumina was effective, but the effects on the bond durability of both the metal conditioners and the tribochemical silica coating method were not clear Such bonding behavior seems to be particular to this kind of silver-rich dental casting alloy.

  19. Elevated temperature tribology of cobalt and tantalum-based alloys

    DOE PAGES

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; ...

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volumemore » gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.« less

  20. Elevated temperature tribology of cobalt and tantalum-based alloys

    SciTech Connect

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volume gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.

  1. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.; Anderegg, J.W.; Shechtman, D.

    2009-12-01

    In a simplified process to produce precursor powders for oxide dispersion-strength- ened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  2. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.

    2011-08-09

    In a simplified process to produce precursor powders for oxide dispersion-strengthened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  3. Analysis of the Chemistry of Ni-Base Turbine Disk Superalloys Using An Alloys-By-Design Modeling Approach

    NASA Astrophysics Data System (ADS)

    Crudden, David J.; Raeisinia, Babak; Warnken, Nils; Reed, Roger C.

    2013-05-01

    The chemistry of the Ni-base superalloys used for turbine disks is critiqued by making use of the recently developed Alloys-By-Design computer-based tools. Compositions within the Ni-Cr-Co-Al-Ti-Mo-W-Ta(-Zr-C-B) design space are evaluated virtually. The assessment is made on the basis of sub-models for yield strength, creep behavior, oxidation resistance, and density; microstructural factors such as γ^' volume fraction and γ^' solvus temperature are considered where needed. The trade-offs between the different factors are studied in a quantitative sense. Diagrams are developed for the different alloy properties to highlight the limitations and challenges that one encounters when designing new grades of alloy or when optimizing existing grades. Composition-property maps are constructed that allow for an informed approach when defining an alloy composition. Specifically, the impact of chromium, molybdenum, and tungsten additions when mechanical behavior and lifing considerations are of concern is demonstrated.

  4. Stress corrosion cracking of Ni-base and Ti alloys under controlled potential

    SciTech Connect

    Estill, J C; Gordon, S R; Logeteta, L F; Roy, A K

    1998-10-22

    Susceptibility to stress corrosion cracking (SCC) of alloy C-22 and Ti Gr-12, two candidate alloys for the inner-container of the multi-barrier nuclear waste package, was evaluated by using the slow-strain-rate (SSR) test technique in a deaerated acidic brine (pH {approx} 2.70) at 90 C. The strain rate used was 3.3 x 10{sup {minus}6} sec{sup {minus}1}. Prior to being tested in the acidic brine, specimens of each alloy were pulled inside the test chamber in the dry condition at room temperature (RT). Then specimens were exposed to the test solution while being strained under different controlled electrochemical potentials. The magnitude of the controlled potential was selected based on the corrosion potential measured in the test solution prior to straining of the specimen. Results indicate that, for Ti Gr-12, the times to failure were significantly shorter compared to those for alloy C-22. Furthermore, Ti Gr-12 showed reduced ductility in terms of percent reduction in area and true fracture stress, as the controlled potential became more cathodic. Results also indicate that the time-to-failure and percent elongation reached the minimum values when Ti Gr-12 was tested under impressed potential of {minus}1162 mV. Finally, metallographic examination was performed to evaluate the primary fracture, and the secondary cracking, if any, along the gage section of the broken tensile specimen.

  5. Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants

    PubMed Central

    Uddin, M S; Hall, Colin; Murphy, Peter

    2015-01-01

    are required to leverage the benefit of Mg-based alloys. Hybrid treatments combining innovative biomimetic coating and mechanical processing would be regarded as a potentially promising way to tackle the corrosion problem. Synergetic cutting-burnishing integrated with cryogenic cooling may be another encouraging approach in this regard. More studies focusing on rigorous testing, evaluation and characterisation are needed to assess the efficacy of the methods. PMID:27877829

  6. Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants.

    PubMed

    Uddin, M S; Hall, Colin; Murphy, Peter

    2015-10-01

    required to leverage the benefit of Mg-based alloys. Hybrid treatments combining innovative biomimetic coating and mechanical processing would be regarded as a potentially promising way to tackle the corrosion problem. Synergetic cutting-burnishing integrated with cryogenic cooling may be another encouraging approach in this regard. More studies focusing on rigorous testing, evaluation and characterisation are needed to assess the efficacy of the methods.

  7. Processing, properties, and applications of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Liu, C.T.

    1997-06-01

    The Ni{sub 3}Al-based alloys represent a quantum jump in advanced alloys for structural applications at elevated temperatures. These alloys offer benefits of oxidation, carburization, and chlorination resistance, and significantly higher strength than many commercially used alloys. The commercial applications of the Ni{sub 3}Al-based alloys have begun to occur because of their comprehensive development This paper is to provide a review of. (1) alloy development, (2) melting, casting, and processing of alloys, (3) property data, (4) welding process and weldment properties, and (5) case histories of current applications. It is concluded that the cast alloy IC-221M is on its way to commercialization. 22 refs., 8 figs., 2 tabs.

  8. Synthesis and characterization of nanostructured palladium-based alloy electrocatalysts

    NASA Astrophysics Data System (ADS)

    Sarkar, Arindam

    Low temperature fuel cells like proton exchange membrane fuel cells (PEMFC) are expected to play a crucial role in the future hydrogen economy, especially for transportation applications. These electrochemical devices offer significantly higher efficiency compared to conventional heat engines. However, use of exotic and expensive platinum as the electrocatalyst poses serious problems for commercial viability. In this regard, there is an urgent need to develop low-platinum or non-platinum electrocatalysts with electrocatalytic activity for the oxygen reduction reaction (ORR) superior or comparable to that of platinum. This dissertation first investigates non-platinum, palladium-based alloy electrocatalysts for ORR. Particularly, Pd-M (M = Mo and W) alloys are synthesized by a novel thermal decomposition of organo-metallic precursors. The carbon-supported Pd-M (M = Mo, W) electrocatalyts are then heat treated up to 900°C in H2 atmosphere and investigated for their phase behavior. Cyclic voltammetry (CV) and rotating disk electrode (RDE) measurements reveal that the alloying of Pd with Mo or W significantly enhances the catalytic activity for ORR as well as the stability (durability) of the electrocatalysts. Additionally, both the alloy systems exhibit high tolerance to methanol, which is particularly advantageous for direct methanol fuel cells (DMFC). The dissertation then focuses on one-pot synthesis of carbon-supported multi-metallic Pt-Pd-Co nanoalloys by a rapid microwave-assisted solvothermal (MW-ST) method. The multi-metallic alloy compositions synthesized by the MW-ST method show much higher catalytic activity for ORR compared to their counterparts synthesized by the conventional borohydride reduction method. Additionally, a series of Pt encapsulated Pd-Co nanoparticle electrocatalysts are synthesized by the MW-ST method and characterized to understand their phase behavior, surface composition, and electrocatalytic activity for ORR. Finally, the dissertation

  9. Dendritic growth and structure of undercooled nickel base alloys

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Shiohara, Y.

    1988-01-01

    The principal objectives of this overall investigation are to: study means for obtaining high undercooling in levitation melted droplets, and study structures produced upon the solidification of these undercooled specimens. Thermal measurements are made of the undercooling, and of the rapid recalescence, to develop an understanding of the solidification mechanism. Comparison of results is made with the modeling studies. Characterization and metallographic work is done to gain an understanding of the relationship between rapid solidification variables and the structures so produced. In ground based work to date, solidification of undercooled Ni-25 wt percent Sn alloy was observed by high-speed cinematography and the results compared with optical temperature measurements. Also in ground based work, high-speed optical temperature measurements were made of the solidification behavior of levitated metal samples within a transparent glass medium. Two undercooled Ni-Sn alloys were examined. Measurements were carried out on samples at undercoolings up to 330 K. Microstructures of samples produced in ground based work were determined by optical metallography and by SEM, and microsegregation by electron microprobe measurements. A series of flight tests were planned to conduct experiments similar to the ground based experiments. The Space Shuttle Columbia carried an alloy undercooled experiment in the STS 61-C mission in January 1986. A sample of Ni-32.5 wt percent Sn eutectic was melted and solidified under microgravity conditions.

  10. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1995-06-01

    The objective of this task is to develop a new generation of structural materials based on intermetallic alloys for use as critical hot components in advanced fossil energy conversion systems. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for this development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), excellent high-temperature strength (at 1000 to 1250{degrees}C), and potential resistance to oxidation and corrosion. This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions. The major engineering concern with Cr{sub 2}Nb and other A{sub 2}B Laves phases is their poor fracture toughness and fracture resistance at ambient temperatures. The single-phase Cr{sub 2}Nb is very hard ({approximately}800 DPH) and brittle at room temperature. Because of this brittleness, the development effort has concentrated on two-phase structures containing the hard intermetallic phase Cr{sub 2}Nb and the softer Cr-rich solid solution phase. Potential applications of Cr-Cr{sub 2}Nb alloys include hot components (for example, air heat exchangers and turbine blades) in advanced energy conversion systems and heat engines, wear-resistant parts in coal handling systems (e.g., nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. Current studies are focuses on enhancement of fracture resistance in tension at ambient temperatures and oxidation resistance above 1000{degrees}C. This report summarizes recent progress on controlling microstructure and improving the mechanical and metallurgical properties and the high-temperature corrosion behavior of Cr-Cr{sub 2}Nb alloys through alloying conditions, material processing, and heat treatment.

  11. Microscopic study of the structure of the Steel Ni-based Alloy: Hastelloy G35 Alloy

    NASA Astrophysics Data System (ADS)

    Sabir, F.; Ben Lenda, O.; Saissi, S.; Marbouh, K.; Tyouke, B.; Zerrouk, L.; Ibnlfassi, A.; Ouzaouit, K.; Elmadani, S.

    2017-03-01

    The study of the influence of heat treatment on changes of mechanical and structural properties of Steel Ni-based Alloy is a highly interdisciplinary topic at the interface of the physical chemistry of metallic materials, which also helps in environmental and economic protection.After heat treatment, the structural and micro-structural studies for the different transformation temperature led to identify phases formed and the morphology. This work has been carried out using different techniques: X-ray diffraction, optical microscopy and scanning electron microscopy.

  12. Investigation on the primary creep of a nickel based alloy. [Nimonic 75 type alloy

    SciTech Connect

    Kong, Q.P.; Wang, X. )

    1993-07-01

    It is widely accepted that dislocation climb is involved in the steady state (i.e. secondary) creep at high temperatures, which is characterized by the formation and evolution of substructures. In current theories of steady state creep, dislocation climb is regarded as the rate controlling process. However, the role of dislocation climb in the primary (i.e. transient) creep at high temperatures is not clear. The present paper is to report the observations by transmission electron microscopy (TEM) on high temperature creep of a nickel based alloy. It will be shown that dislocation climb plays an important role not only in the steady state creep, but also in the primary creep.

  13. Polarization-corrosion behavior of commercial gold- and silver-base casting alloys in Fusayama solution.

    PubMed

    Johnson, D L; Rinne, V W; Bleich, L L

    1983-12-01

    Based on polarization measurements, high Au alloys are highly corrosion-resistant and exhibit the lowest corrosion rates; intermediate Au, Ag, and Pd alloys with Cu are passive but exhibit higher corrosion rates. Twenty weight percent (w/o) In-Ag alloys exhibit active corrosion behavior at potentials only 100 mV noble to the corrosion potential.

  14. An investigation of the initiation stage of hot corrosion in Ni-base alloys

    NASA Technical Reports Server (NTRS)

    Huang, T. T.; Meier, G. H.

    1979-01-01

    The commercial nickel base alloy, IN-738, and high purity laboratory alloys were prepared to simulate the effects of the major elements in IN-738. Results indicate that the initiation of hot corrosion attack of IN-738 and other similar alloys is the result of local penetration of molten salt through the protective oxide scale.

  15. Evaluation of molybdenum and its alloys. [Reactor core heat pipes

    SciTech Connect

    Lundberg, L.B.

    1981-01-01

    The choice of pure molybdenum as the prime candidate material for space reactor core heat pipes is critically examined. Pure molybdenum's high ductile-brittle transition temperature appears to be its major disadvantage. The candidate materials examined in detail for this application include low carbon arc-cast molybdenum, TZM-molybdenum alloy, and molybdenum-rhenium alloys. Published engineering properties are collected and compared, and it appears that Mo-Re alloys with 10 to 15% rhenium offer the best combination. Hardware is presently being made from electron beam melted Mo-13Re to test this conclusion.

  16. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  17. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  18. Combined thermodynamic study of nickel-base alloys. Progress report

    SciTech Connect

    Brooks, C. R.; Meschter, P. J.

    1981-02-15

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni/sub 4/Mo, (4) heat capacities of Ni and disordered Ni/sub 3/Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys. (MOW)

  19. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  20. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  1. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  2. Resistance of a directionally solidified gamma/gamma prime-delta eutectic alloy to recrystallization. [Ni-base alloy

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1976-01-01

    A lamellar nickel-base directionally-solidified eutectic gamma/gamma prime-delta alloy has potential as an advanced gas turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 750 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability may not be a serious problem in the use of this alloy.

  3. Evaluation of Magnetostrictive Shunt Damper Performance Using Iron (Fe)-Gallium (Ga) Alloy

    DTIC Science & Technology

    2013-09-01

    Evaluation of Magnetostrictive Shunt Damper Performance Using Iron (Fe)-Gallium (Ga) Alloy by Andrew James Murray and Dr. JinHyeong Yoo...Aberdeen Proving Ground, MD 21005 ARL-TN-0566 September 2013 Evaluation of Magnetostrictive Shunt Damper Performance Using Iron (Fe... Magnetostrictive Shunt Damper Performance Using Iron (Fe)- Gallium (Ga) Alloy 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6

  4. Choosing An Alloy For Automotive Stirling Engines

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1988-01-01

    Report describes study of chemical compositions and microstructures of alloys for automotive Stirling engines. Engines offer advantages of high efficiency, low pollution, low noise, and ability to use variety of fuels. Twenty alloys evaluated for resistance to corrosion permeation by hydrogen, and high temperature. Iron-based alloys considered primary candidates because of low cost. Nickel-based alloys second choice in case suitable iron-based alloy could not be found. Cobalt-based alloy included for comparison but not candidate, because it is expensive strategic material.

  5. Evaluation of the Comparative Corrosion Resistance Between AKOT Ti Alloy and Ti Gr 7 Alloy

    SciTech Connect

    Lian, T

    2005-08-01

    In its current design, the drip shields for the high-level nuclear waste containers for the Yucca Mountain repository will be mainly made using Ti Gr 7 (R52400). Ti Gr 7 is a highly corrosion resistant alloy, especially because it contains 0.15% palladium (Pd). The goal of this study was to determine whether an AKOT low-Pd (0.01%) titanium alloy would have a similar corrosion resistance than the more expensive Ti Gr 7 in environments that could be related to the performance of the drip shield. The focus of this testing program was on the susceptibility of the alloys to localized corrosion. Therefore, only artificially creviced specimens were used.

  6. Tensile and Creep-Rupture Evaluation of a New Heat of Haynes Alloy 25

    SciTech Connect

    Shingledecker, J.P.; Glanton, D.B.; Martin, R.L.; Sparks, B.L.; Swindeman, R.W.

    2007-02-14

    From 1999 to 2006, a program was undertaken within the Materials Science and Technology Division, formerly the Metals and Ceramics Division, of Oak Ridge National Laboratory to characterize the tensile and creep-rupture properties of a newly produced heat of Haynes alloy 25 (L-605). Tensile properties from room temperature to 1100 C were evaluated for base material and welded joints aged up to 12,000 hours at 675 C. Creep and creep-rupture tests were conducted on base metal and cross-weldments from 650 to 950 C. Pressurized tubular creep tests were conducted to evaluate multiaxial creep-rupture response of the material. Over 800,000 hours of creep test data were generated during the test program with the longest rupture tests extending beyond 38,000 hours, and the longest creep-rate experiments exceeding 40,000 hours.

  7. Preliminary Evaluation of Cavitation-Erosion Resistance of Ti-Alloys in Mercury for the Spallation Neutron Source

    SciTech Connect

    Pawel, Steven J; Mansur, Louis K

    2010-01-01

    A number of Ti-based alloys in both the mill-annealed and 20% cold-worked conditions were subjected to sonication conditions in Hg using a vibratory horn to assess relative cavitation-erosion resistance. Weight loss as a function of exposure time was roughly proportional to hardness for all alloys/conditions examined, with Ti-6Al-4V (Ti-Grade 5) and Ti-6Al-2Sn-4Zr-2Mo yielding the best resistance to cavitation-erosion as evidenced by low weight losses and little or no tendency to form pits on the exposed surface. Unalloyed Ti (Ti-Grade 4) and Ti-0.12Pd (Ti-Grade 7) exhibited greater weight losses by a factor or about two and about five, respectively, with Ti-0.12Pd particularly prone to pitting development. The mean erosion rates of the best two Ti-alloys examined here were about a factor of three higher than identically tested 316LN stainless steel following a low temperature carburizing treatment, but this difference is considered minor given that the rate for both materials is very low/manageable and represents a through-thickness property for the Ti-alloys. A nitriding surface treatment was also evaluated as a potential method to further increase the cavitation-erosion resistance of these alloys in Hg, but the selected treatment proved largely ineffective. Recommendations for further work to evaluate the efficacy of Ti-based alloys for use in high-powered targets for the Spallation Neutron Source are given.

  8. Fusion materials: Technical evaluation of the technology of vandium alloys for use as blanket structural materials in fusion power systems

    SciTech Connect

    Not Available

    1993-08-04

    The Committee`s evaluation of vanadium alloys as a structural material for fusion reactors was constrained by limited data and time. The design of the International Thermonuclear Experimental Reactor is still in the concept stage, so meaningful design requirements were not available. The data on the effect of environment and irradiation on vanadium alloys were sparse, and interpolation of these data were made to select the V-5Cr-5Ti alloy. With an aggressive, fully funded program it is possible to qualify a vanadium alloy as the principal structural material for the ITER blanket in the available 5 to 8-year window. However, the data base for V-5Cr-5Ti is United and will require an extensive development and test program. Because of the chemical reactivity of vanadium the alloy will be less tolerant of system failures, accidents, and off-normal events than most other candidate blanket structural materials and will require more careful handling during fabrication of hardware. Because of the cost of the material more stringent requirements on processes, and minimal historical worlding experience, it will cost an order of magnitude to qualify a vanadium alloy for ITER blanket structures than other candidate materials. The use of vanadium is difficult and uncertain; therefore, other options should be explored more thoroughly before a final selection of vanadium is confirmed. The Committee views the risk as being too high to rely solely on vanadium alloys. In viewing the state and nature of the design of the ITER blanket as presented to the Committee, h is obvious that there is a need to move toward integrating fabrication, welding, and materials engineers into the ITER design team. If the vanadium allay option is to be pursued, a large program needs to be started immediately. The commitment of funding and other resources needs to be firm and consistent with a realistic program plan.

  9. Ballistic Evaluation of Magnesium Alloy AZ31B

    DTIC Science & Technology

    2007-04-01

    References 7 Distribution List 8 iv List of Figures Figure 1. Specific strength of magnesium versus aluminum alloy armor plate (2...1 Figure 2. Specific stiffness of magnesium versus aluminum alloy armor plate (2). ..................... 2 Figure 3. 0.30-cal APM2 armor...magnesium is approximately 35% lower than aluminum and approximately 77% lower than steel (1). The moderate strength of commercially available wrought

  10. Evaluation of Oxide Dispersion Strengthened (ODS) Molybdenum Alloys

    DTIC Science & Technology

    1997-01-01

    containing 4 parts concentrated sulfuric acid and 1 part distilled water using a Type 304 stainless steel cathode and a direct current accelerating...Ductile-to-Brittle Transition Temperature ( DBTT ): The following mechanical properties were measured from the ODS molybdenum alloy rods: (a) 0.2...and to determine the DBTT . Elevated Temperature Tensile Tests: Elevated temperature tensile specimens of each as- swaged alloy were equilibrated

  11. Evaluation of corrosion behavior of Al-Mg-Li alloys in seawater

    NASA Astrophysics Data System (ADS)

    Ahmad, Z.; Abdul Aleem, B. J.

    1996-04-01

    Weldalite 050, a high-strength Al-Mg-Li alloy, was evaluated for its corrosion resistance in deaerated and air saturated Arabian Gulf water to determine its suitability for marine applications. Weight loss and electrochemical studies showed that the alloy had minimum corrosion rates of 1.82 and 4.82 mpy (mils per year), respectively, in deaerated and air saturated Arabian Gulf water with very high total dissolved solids (TDS) content. Weldalite 050 exhibited good resistance to corrosion at velocities up to 3.9 m/s. The formation of Al2MgLi, Al-Li, Al12Mg17, and Al-Li precipitates has a pronounced effect on its corrosion resistance. The corrosion resistance of Weldalite 050 compares favorably with that of alloys 5052 and 5054, wrought alloys 6061 and 6013, and silicon carbide (SiC) reinforced alloys 6061 and 6013.

  12. An evaluation of GTAW-P versus GTA welding of alloy 718

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; Kurgan, C.; Malone, T. W.

    1991-01-01

    Mechanical properties were evaluated to determine statistically whether the pulsed current gas tungsten arc welding (GTAW-P) process produces welds in alloy 718 with room temperature structural performance equivalent to current Space Shuttle Main Engine (SSME) welds manufactured by the constant current GTAW-P process. Evaluations were conducted on two base metal lots, two filler metal lots, two heat input levels, and two welding processes. The material form was 0.125-inch (3.175-mm) alloy 718 sheet. Prior to welding, sheets were treated to either the ST or STA-1 condition. After welding, panels were left as welded or heat treated to the STA-1 condition, and weld beads were left intact or machined flush. Statistical analyses were performed on yield strength, ultimate tensile strength (UTS), and high cycle fatigue (HCF) properties for all the post welded material conditions. Analyses of variance were performed on the data to determine if there were any significant effects on UTS or HCF life due to variations in base metal, filler metal, heat input level, or welding process. Statistical analyses showed that the GTAW-P process does produce welds with room temperature structural performance equivalent to current SSME welds manufactured by the GTAW process, regardless of prior material condition or post welding condition.

  13. Novel bioactive Co-based alloy/FA nanocomposite for dental applications

    PubMed Central

    Fathi, Mohammadhossein; Ahmadian, Mehdi; Bahrami, Mojgan

    2012-01-01

    Background: Dental cobalt base alloys are biocompatible dental materials and have been widely used in dentistry. However, metals are bioinert and may not present bioactivity in human body. Bioactivity is the especial ability to interact with human body and make a bonding to soft and hard tissues. The aim of the present research was fabrication and bioactivity evaluation of novel cobalt alloy/Fluorapatite nanocomposite (CoA/FaNC) with different amounts of Fluorapatite (FA) nanopowder. Materials and Methods: Co-Cr-Mo alloy (ASTM F75) powder was prepared and mixed in a planetary ball mill with different amounts of FA nanopowders (10, 15, 20% wt). Prepared composite powders were cold pressed and sintered at 1100°C for 4 h. X-ray diffraction (XRD), scanning electron microscopy and transition electron microscopy techniques were used for phase analysis, crystallite size determination of FA and also for phase analysis and evaluation of particle distribution of composites. Bioactivity behavior of prepared nanocomposites was evaluated in simulated body fluid (SBF) for 1 up to 28 days. Materials and Methods: Co-Cr-Mo alloy (ASTM F75) powder was prepared and mixed in a planetary ball mill with different amounts of FA nanopowders (10, 15, 20% wt). Prepared composite powders were cold pressed and sintered at 1100°C for 4 h. X-ray diffraction (XRD), scanning electron microscopy and transition electron microscopy techniques were used for phase analysis, crystallite size determination of FA and also for phase analysis and evaluation of particle distribution of composites. Bioactivity behavior of prepared nanocomposites was evaluated in simulated body fluid (SBF) for 1 up to 28 days. Results: Results showed that nucleus of apatite were formed on the surface of the prepared CoA/FaNC during 1 up to 28 days immersion in the SBF solution. On the other hand, CoA/FaNC unlike Co-base alloy possessed bone-like apatite-formation ability. Conclusion: It was concluded that bioinert Co

  14. High-Entropy Alloys: A Current Evaluation of Founding Ideas and Core Effects and Exploring "Nonlinear Alloys"

    NASA Astrophysics Data System (ADS)

    Miracle, Daniel B.

    2017-08-01

    The burgeoning field of high-entropy alloys (HEAs) is underpinned by two foundational concepts, and early research has been motivated by several hypotheses known as "core effects." The field is now entering its teenage years, and sufficient data have been collected to evaluate these hypotheses and to take a fresh look at the foundational concepts. Although recent assessments have concluded that two of the four HEA hypotheses are not supported by available data, new studies are already coming online to extend these analyses, and new interpretations are inspiring new directions for research within the field. This article gives an up-to-date evaluation of the HEA "core effects" and proposes "nonlinear alloys" as a new strategy to embrace the founding concept of compositional and microstructural vastness.

  15. Wear resistant zirconium base alloy article for water reactors

    SciTech Connect

    Gillett, J.E.; Shockling, L.A.; Sherwood, D.G.

    1988-03-01

    In a water reactor operating environment, the combination having improved fretting wear resistance is described comprising: an elongated tubular water displacer rod; having a low neutron absorption cross section guide support plates distributed along the length of the water displacer rod; the water displacer rod intersecting the guide support plates through apertures in the guide support plates; the water displacer rod having a plurality of spaced apart annular electrospark deposited coatings, each coating facing the wall of a respective aperture, the electrospark deposited coatings comprising Cr/sub 2/C/sub 3/; wherein the water displacer rod has a tube wall composed of a zirconium base alloy; and wherein the guide support plates are composed of a stainless steel alloy.

  16. Biocompatibility of alloys used in orthodontics evaluated by cell culture tests.

    PubMed

    Locci, P; Marinucci, L; Lilli, C; Belcastro, S; Staffolani, N; Bellocchio, S; Damiani, F; Becchetti, E

    2000-09-15

    The cytotoxicity of the most common alloys used in orthodontic appliances was determined by cell culture testing. Human gingival fibroblasts were cultured on 304 and 316 stainless steel, on brazing alloy composed of palladium (Pd), copper (Cu), and silver (Ag), and on plastic substrate (control). Studies were carried out with SEM and radiolabeled precursor incorporation. Cells were cultured in MEM without serum but with the addition of (3)H-thymidine to evaluate cell proliferation and (3)H-glucosamine to evaluate glycosaminoglycan (GAG) synthesis and secretion in the culture medium. Moreover, gingival fibroblasts were cultured in the presence of some metal ions generally released by orthodontic appliances to evaluate the cytotoxic effects of single ions. Morphologic observations with SEM and radiolabeled incorporation studies showed that 304 and 316 stainless steel were more biocompatible than the brazing alloy. Among the metal ions tested, Ag and Pd, constituents of the brazing alloy, showed the highest cytotoxicity.

  17. DEVELOPMENT OF PROTECTIVE COATING FOR TANTALUM BASE ALLOYS.

    DTIC Science & Technology

    TANTALUM ALLOYS, PROTECTIVE TREATMENTS), (*REFRACTORY COATINGS , SILICIDES ), TUNGSTEN ALLOYS, OXIDATION, OXIDES, OXYGEN, DIFFUSION, HIGH TEMPERATURE...HAFNIUM COMPOUNDS, ZIRCONIUM COMPOUNDS, NIOBIUM ALLOYS, VANADIUM ALLOYS, THERMAL EXPANSION, THERMAL STRESSES, MICROSTRUCTURE, YTTRIUM COMPOUNDS...TANTALUM COMPOUNDS, ADDITIVES, ALUMINUM, BORON, CHROMIUM, MANGANESE, MOLYBDENUM, TITANIUM, TUNGSTEN, VANADIUM, NIOBIUM , SODIUM COMPOUNDS, FLUORIDES, SILICON

  18. Neutronics and activation analysis of lithium-based ternary alloys in IFE blankets

    SciTech Connect

    Jolodosky, Alejandra; Kramer, Kevin; Meier, Wayne; DeMuth, James; Reyes, Susana; Fratoni, Massimiliano

    2016-04-09

    Here we report that an attractive feature of using liquid lithium as the breeder and coolant in fusion blankets is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. The Lawrence Livermore National Laboratory is carrying an effort to develop a lithium-based alloy that maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) and at the same time reduces overall flammability concerns. This study evaluates the neutronics performance of lithium-based alloys in the blanket of an inertial fusion energy chamber in order to inform such development. 3-D Monte Carlo calculations were performed to evaluate two main neutronics performance parameters for the blanket: tritium breeding ratio (TBR), and the fusion energy multiplication factor (EMF). It was found that elements that exhibit low absorption cross sections and higher q-values such as lead, tin, and strontium, perform well with those that have high neutron multiplication such as lead and bismuth. These elements meet TBR constrains ranging from 1.02 to 1.1. However, most alloys do not reach EMFs greater than 1.15. Additionally, it was found that enriching lithium significantly increases the TBR and decreases the minimum lithium concentration by more than 60%. The amount of enrichment depends on how much total lithium is in the alloy to begin with. Alloys that performed well in the TBR and EMF calculations were considered for activation analysis. Activation simulations were executed with 50 years of irradiation and 300 years of cooling. It was discovered that bismuth is a poor choice due to achieving the highest decay heat, contact dose rates, and accident doses. In addition, it does not meet the waste disposal ratings (WDR). Some of the activation results for alloys with tin, zinc, and gallium were in the higher

  19. Neutronics and activation analysis of lithium-based ternary alloys in IFE blankets

    DOE PAGES

    Jolodosky, Alejandra; Kramer, Kevin; Meier, Wayne; ...

    2016-04-09

    Here we report that an attractive feature of using liquid lithium as the breeder and coolant in fusion blankets is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. The Lawrence Livermore National Laboratory is carrying an effort to develop a lithium-based alloy that maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) and at the same time reduces overall flammability concerns. This study evaluates the neutronics performance of lithium-based alloys inmore » the blanket of an inertial fusion energy chamber in order to inform such development. 3-D Monte Carlo calculations were performed to evaluate two main neutronics performance parameters for the blanket: tritium breeding ratio (TBR), and the fusion energy multiplication factor (EMF). It was found that elements that exhibit low absorption cross sections and higher q-values such as lead, tin, and strontium, perform well with those that have high neutron multiplication such as lead and bismuth. These elements meet TBR constrains ranging from 1.02 to 1.1. However, most alloys do not reach EMFs greater than 1.15. Additionally, it was found that enriching lithium significantly increases the TBR and decreases the minimum lithium concentration by more than 60%. The amount of enrichment depends on how much total lithium is in the alloy to begin with. Alloys that performed well in the TBR and EMF calculations were considered for activation analysis. Activation simulations were executed with 50 years of irradiation and 300 years of cooling. It was discovered that bismuth is a poor choice due to achieving the highest decay heat, contact dose rates, and accident doses. In addition, it does not meet the waste disposal ratings (WDR). Some of the activation results for alloys with tin, zinc, and gallium were in

  20. Role of alloying elements in adhesive transfer and friction of copper-base alloys

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1978-01-01

    Sliding friction experiments were conducted in a vacuum with binary-copper alloy riders sliding against a conventional bearing-steel surface with normal residual oxides present. The binary alloys contained 1 atomic percent of various alloying elements. Auger spectroscopy analysis was used to monitor the adhesive transfer of the copper alloys to the bearing-steel surface. A relation was found to exist between adhesive transfer and the reaction potential and free energy of formation of the alloying element in the copper. The more chemically active the element and the more stable its oxide, the greater was the adhesive transfer and wear of the copper alloy. Transfer occurred in all the alloys except copper-gold after relatively few (25) passes across the steel surface.

  1. Development of wear-resistant coatings for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.

    1999-03-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified.

  2. Design of membrane actuators based on ferromagnetic shape memory alloy composite for the synthetic jet actuator

    NASA Astrophysics Data System (ADS)

    Liang, Yuanchang; Taya, Minoru; Kuga, Yasuo

    2004-07-01

    A new membrane actuator based on our previous diaphragm actuator was designed and constructed to improve the dynamic performance. The finite element analysis was used to estimate the frequency response of the composite membrane which will be driven close to its resonance to obtain a large stroke. The membrane is made of ferromagnetic shape memory alloy (FSMA) composite including a ferromagnetic soft iron pad and a superelastic grade of NiTi shape memory alloy (SMA). The actuation mechanism for the FSMA composite membrane of the actuator is the hybrid mechanism that we proposed previously. This membrane actuator is designed for a new synthetic jet actuator package that will be used for active flow control technology on airplane wings. Based on the FEM results, the new membrane actuator system was assembled and its static and dynamic performance was experimentally evaluated including the dynamic magnetic response of the hybrid magnet.

  3. Microstructures and Mechanical Properties of Co-Cr Dental Alloys Fabricated by Three CAD/CAM-Based Processing Techniques

    PubMed Central

    Kim, Hae Ri; Jang, Seong-Ho; Kim, Young Kyung; Son, Jun Sik; Min, Bong Ki; Kim, Kyo-Han; Kwon, Tae-Yub

    2016-01-01

    The microstructures and mechanical properties of cobalt-chromium (Co-Cr) alloys produced by three CAD/CAM-based processing techniques were investigated in comparison with those produced by the traditional casting technique. Four groups of disc- (microstructures) or dumbbell- (mechanical properties) specimens made of Co-Cr alloys were prepared using casting (CS), milling (ML), selective laser melting (SLM), and milling/post-sintering (ML/PS). For each technique, the corresponding commercial alloy material was used. The microstructures of the specimens were evaluated via X-ray diffractometry, optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy, and electron backscattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test according to ISO 22674 (n = 6). The microstructure of the alloys was strongly influenced by the manufacturing processes. Overall, the SLM group showed superior mechanical properties, the ML/PS group being nearly comparable. The mechanical properties of the ML group were inferior to those of the CS group. The microstructures and mechanical properties of Co-Cr alloys were greatly dependent on the manufacturing technique as well as the chemical composition. The SLM and ML/PS techniques may be considered promising alternatives to the Co-Cr alloy casting process. PMID:28773718

  4. Toughness testing and high-temperature oxidation evaluations of advanced alloys for core internals

    SciTech Connect

    Tan, Lizhen; Pint, Bruce A.; Chen, Xiang

    2016-09-16

    Alloy X-750 was procured from Carpenter Technology and Bodycote in this year. An appropriate TMT was developed on Alloy 439 to obtain materials with refined grain size for property screening tests. Charpy V-notch impact tests were completed for the three ferritic steels Grade 92, Alloy 439, and 14YWT. Fracture toughness tests at elevated temperatures were completed for 14YWT. The tests will be completed for the other alloys in next fiscal year. Steam oxidation tests of the three ferritic steels, 316L, and Zr–2.5Nb have been completed. The steam tests of the Ni-based superalloys and the other austenitic stainless steels will be continued and finished in next fiscal year. Performance ranking in terms of steam oxidation resistance and impact/fracture toughness of the alloys will be deduced.

  5. Scratch Adhesion Evaluation of Electroless Nickel Plating on mg and mg Alloys

    NASA Astrophysics Data System (ADS)

    Liu, Zhenmin; Gao, Wei

    Magnesium (Mg) and its alloys are being used as structural components in industry because of their high strength-to-weight ratio and relatively high stiffness. A shortcoming of Mg based alloys is their poor corrosion and wear resistance. Therefore, coatings or surface treatment are needed for protection purpose. This paper reports our work on electroless plating of Ni-P on Mg alloys. Pure Mg, AZ31 and AZ91 Mg alloys were used as the substrates to investigate friction and adhesion properties of the electroless Ni-P coatings. The maximum friction coefficient (~0.3) was found on the electroless nickel coating of pure Mg substrate. The adhesion strengths of the coatings on AZ31 and AZ91 Mg alloys are higher than that on pure Mg. The critical load (a measure of adhesion strength) of AZ31 reached 13.1 N.

  6. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made out of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. Nineteen metal alloys were tested. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results, the most corrosion resistant alloys were found to be, in order, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of the alloys tested.

  7. Evaluation of a hydrogen resistant titanium aluminide alloy

    NASA Technical Reports Server (NTRS)

    Chan, K. S.

    1991-01-01

    The Ti-24Al-11Nb (Ti-24-11) alloy heat treated to the fine basketweave microstructure was shown previously to be hydrogen tolerant. In order to assess its limit of hydrogen tolerance, the tensile, creep, fracture toughness, and sustained load crack growth behaviors of this alloy were studied as a function of hydrogen content. All test specimens were thermally charged with internal hydrogen and tested at 25 and 600 C. Coupon specimens were used for developing the hydrogen charging procedures and for studying compatibility of the alloy with high temperature, high pressure gaseous hydrogen. The mechanical test results indicated that the fine basketweave microstructure was tolerant to hydride embrittlement for hydrogen contents up to approximately 1500 wt. ppm, providing that the hydride formed was of the TiH2 type. On the other hand, hydrogen charging experiments indicated that the Ti-24-11 alloy was severely cracked and pulverized under zero load when the hydrogen content exceeded 3000 wt. ppm. X-ray diffraction results revealed that the dichotomous behaviors might be due to the formation of TiH(1.924) type hydrides at higher hydrogen contents. Thus, hydrogen embrittlement in the Ti-24-11 alloy with the fine basketweave microstructure depends on hydrogen content and the nature of the hydrides formed.

  8. Pack cementation diffusion coatings for iron-base alloys

    SciTech Connect

    Rapp, R.A.

    1995-02-01

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels. The Cr-Si ferrite layers have proven to be very resistant to high temperature cyclic oxidation and to pitting in aqueous solutions. The process has been patented, and is being transferred for industrial application, e.g. for water walls of utility boilers, etc. In the proposed extension of this project, the use of mixed pure metal powders in the pack will be extended to achieve similar ferrite Fe-Cr-Al coatings with excellent oxidation resistance, with the eventual transfer of the technology to industry. In other recent studies, Ni-base alloy rods were aluminized by the halide-activated pack cementation process to bring their average composition to that for the ORNL-developed Ni{sub 3}Al, for use as a welding rod. A similar effort to develop a welding rod for the ORNL Fe{sub 3}Al alloy did not yield reproducible coating compositions or growth kinetics. The continued effort to produce Duriron-type (Fe-18Si-5Cr) coatings on steels was not successful. Literature for the intrinsic diffusion coefficients suggests that this task cannot be achieved.

  9. Evaluation of the castability of a Co-Cr-Mo-W alloy varying the investing technique.

    PubMed

    Carreiro, Adriana da Fonte Porto; Ribeiro, Ricardo Faria; Mattos, Maria da Gloria Chiarello de; Rodrigues, Renata Cristina Silveira

    2005-01-01

    The purpose of this study was to compare the castability of Co-Cr-Mo-W (Remanium 2000), Ni-Cr (Durabond) and Co-Cr-Mo (Vera PDI) alloys invested with either conventional (phosphate- and silica-based) or mixed investing techniques. A 10 X 10 mm square-shaped nylon net containing 100 open squares served as a template for construction of wax patterns, which were invested with phosphate-based investment (Termocast), silica-based investment (Refrafil) and mixed investing technique (2-mm layer phosphate investment plus filling with silica investment). Forty-five cast specimens (5 per experimental condition) were obtained and sandblasted with aluminum oxide. The number of completely reproduced cast segments was counted to obtain a percentage designated "castability value", which indicated the accuracy of the alloy to reproduce mold details. Statistical analysis using two-way ANOVA and Tukey's test showed that, comparing the alloys, Remanium 2000 had statistically similar castability (p>0.05) to Vera PDI and lower than Durabond (p<0.05). Considering the mixed technique results, Remanium 2000 yielded lower castability value (p<0.05) than Durabond and Vera PDI alloys, which showed similar results to each other (p>0.05). In conclusion, the castability of the Co-Cr-Mo-W alloy (Remanium 2000) was comparable to that of the Co-Cr alloy (Vera PDI) and worse than that of the Ni-Cr alloy (Durabond). Except for Remanium 2000, the mixed investing technique considerably improved the accuracy of the alloys to reproduce cast details, compared to the phosphate-based investment. The mixed investing technique appears as a viable alternative to improve castability of base metal alloys without decreasing the surface quality of the metallic pieces.

  10. Evaluation of Binary Fe-Ni Alloys as Intermediate-Temperature SOFC Interconnect

    SciTech Connect

    Zhu, Jiahong; Geng, Shujiang; Lu, Z G; Porter, Wallace D

    2007-01-01

    Binary Fe-Ni alloys with 45-60Ni (wt %) were evaluated as an interconnect material for intermediate-temperature solid oxide fuel cells (SOFCs). The oxidation resistance of the Fe-Ni alloys in air improved with increasing Ni content. The thermally grown oxide scale on these alloys generally consisted of a Fe{sub 2}O{sub 3} top layer and a (Fe,Ni){sub 3}O{sub 4} spinel inner layer, with the thickness of the Fe{sub 2}O{sub 3} layer decreasing as the Ni content increased. No measurable weight change was observed after isothermal oxidation in Ar+4%H{sub 2}+3%H{sub 2}O at 800 C and a metallic surface was maintained. The coefficient of thermal expansion (CTE) increased with the Ni content in these alloys and the CTE values were similar to those of other cell components. The (Fe,Ni){sub 3}O{sub 4} spinel with a composition similar to that thermally grown on the Fe-50Ni alloy exhibited a CTE value close to the alloy substrate, which aids scale spallation resistance for this alloy. The scale area specific resistance of the Fe-Ni alloys was found to be comparable to that of the current interconnect alloys, as a result of high electrical conductivity of the (Fe,Ni){sub 3}O{sub 4} spinel. The promise and issue with these Fe-Ni alloys as interconnect materials are highlighted and potential approaches to address the issue are outlined.

  11. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  12. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  13. [Comparison of the clinical effects of selective laser melting deposition basal crowns and cobalt chromium alloy base crowns].

    PubMed

    Li, Jing-min; Wang, Wei-qian; Ma, Jing-yuan

    2014-06-01

    To evaluate the clinical effects of selective laser melting (SLM) deposition basal crowns and cobalt chromium alloy casting base crowns. One hundred and sixty eight patients treated with either SLM deposition basal crowns (110 teeth) or cobalt chromium alloy casting basal crowns (110 teeth) were followed-up for 1 month, 6 months, 12 months and 24 months. The revised standard of American Public Health Association was used to evaluate the clinical effect of restoration, including the color of porcelain crowns, gingival inflammation, gingival margin discoloration, and crack or fracture. Data analysis was conducted with SPSS 20 software package for Student's t test and Chi-square test. Six cases were lost to follow-up. The patients who were treated with SLM deposition basal crowns (104 teeth) and cobalt chromium alloy casting base crowns (101 teeth) completed the study. Patients were more satisfied with SLM deposition cobalt chromium alloy porcelain crowns. There was 1 prosthesis with poor marginal fit after 24 months of restoration in SLM crowns. There were 6 prostheses with edge coloring and 8 with poor marginal fit in cobalt chromium alloy casting base crowns, which was significantly different between the 2 groups(P<0.05). The SLM deposition copings results in smaller edge coloring and better marginal fit than those of cobalt-chrome copings. Patients are pleased with short-term clinical results.

  14. Rare-earth metals in nickel aluminide-based alloys: III. Structure and properties of multicomponent Ni3Al-based alloys

    NASA Astrophysics Data System (ADS)

    Bazyleva, O. A.; Povarova, K. B.; Kazanskaya, N. K.; Drozdov, A. A.

    2009-04-01

    The possibility of increasing the life of heterophase cast light Ni3Al-based superalloys at temperatures higher than 0.8 T m of Ni3Al is studied when their directional structure is additionally stabilized by nanoprecipitates, which form upon additional alloying of these alloys by refractory and active metals, and using special methods for preparing and melting of an alloy charge. The effect of the method of introducing the main components and refractory reaction-active and surface-active alloying elements into Ni3Al-based cast superalloys, which are thermally stable natural composite materials of the eutectic type, on the structure-phase state and the life of these alloys is studied. When these alloys are melted, it is necessary to perform a set of measures to form particles of refractory oxide cores covered with the β-NiAl phase and, then, γ'prim-Ni3Al phase precipitates during solidification. The latter phase forms the outer shell of grain nuclei, which provides high thermal stability and hot strength of an intermetallic compound-based alloy. As a result, a modified structure that is stabilized by the nanoprecipitates of nickel and aluminum lanthanides and the nanoprecipitates of phases containing refractory metals is formed. This structure enhances the life of the alloy at 1000 °C by a factor of 1.8-2.5.

  15. Crystallization kinetics of Fe based amorphous alloy

    NASA Astrophysics Data System (ADS)

    Shanker Rao, T.; Lilly Shanker Rao, T.

    2015-02-01

    Differential Scanning Calorimetry(DSC) experimental data under non-isothermal conditions for Fe based Metglas 2605SA1 (wt% Fe=85-95, Si=5-10, B=1-5) metallic glass ribbons are reported and discussed. The DSC Scans performed at different heating rates showed two step crystallization processes and are interpreted in terms of different models like Kissinger, Ozawa, Boswell, Augis & Bennett and Gao & Wang. From the heating rate dependence of the onset temperature (To) and the crystallization peak temperature (Tp), the kinetic triplet, activation energy of crystallization (E), Avrami exponent (n) and the frequency factor (A) are determined. The determined E for peak I is 354.5 ± 2.5 kJ/mol and for the peak II is 348.2 ± 2.2 kJ/mol, respectively. The frequency factor for peak I is 1.1 × 1023sec-1 and for peak II is 6.1 × 1020sec-1.

  16. Effects of thermal aging on microstructures of low alloy steel-Ni base alloy dissimilar metal weld interfaces

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Kim, Jong Jin; Lee, Bong Ho; Bahn, Chi Bum; Kim, Ji Hyun

    2013-10-01

    In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary.

  17. Ultrahigh temperature intermetallic alloys

    SciTech Connect

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  18. Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Tao, Jie; Jiang, Shuyun; Xu, Zhong

    2008-04-01

    In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 °C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2O 3, MoO 3, SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer.

  19. Microindentation hardness evaluation of iridium alloy clad vent set cups

    SciTech Connect

    Ulrich, G.B.; DeRoos, L.F.; Stinnette, S.E. )

    1993-01-15

    An iridium alloy, DOP-26, is used as cladding for [sup 238]PuO[sub 2] fuel in radioisotope heat sources for space power systems. Presently, DOP-26 iridium alloy clad vent sets (CVS) are being manufactured at the Oak Ridge Y-12 Plant for potential use in the National Aeronautics and Space Administration's Cassini mission to Saturn. Wrought/ground/stress relieved blanks are warm formed into CVS cups. These cups are then annealed to recrystallize the material for subsequent fabrication/assembly operations as well as for final use. One of the cup manufacturing certification requirements is to test for Vickers microindentation hardness. New microindentation hardness specification limits, 210 to 310 HV, have been established for a test load of 1000 grams-force (gf). The original specification limits, 250 to 350 HV, were for 200 gf testing. The primary reason for switching to a higher test load was to reduce variability in the test data. The DOP-26 alloy exhibits microindentation hardness load dependence, therefore, new limits were needed for 1000 gf testing. The new limits were established by testing material from 15 CVS cups using 200 gf and 1000 gf loads and then statistically analyzing the data. Additional work using a Knoop indenter and a 10 gf load indicated that the DOP-26 alloy grain boundaries have higher hardnesses than the grain interiors.

  20. Microindentation hardness evaluation of iridium alloy clad vent set cups

    SciTech Connect

    Ulrich, G.B.; DeRoos, L.F.; Stinnette, S.E.

    1992-05-15

    An iridium alloy, DOP-26, is used as cladding for {sup 238}PuO{sup 2} fuel in radioisotope heat sources for space power systems. Presently, DOP-26 iridium alloy clad vent sets (CVS) are being manufactured at the Oak Ridge Y-12 Plant for potential use in the National Aeronautics and Space Administration`s Cassini mission to Saturn. Wrought/ground/stress relieved blanks are warm formed into CVS cups. These cups are then annealed to recrystallize the material for subsequent fabrication/assembly operations as well as for final use. One of the cup manufacturing certification requirements is to test for Vickers microindentation hardness. New microindentation hardness specification limits, 210 to 310 HV, have been established for a test load of 1000 grams-force (gf). The original specification limits, 250 to 350 HV, were for 200 gf testing. The primary reason for switching to a higher test load was to reduce variability in the test data. The DOP-26 alloy exhibits microindentation hardness load dependence, therefore, new limits were needed for 1000 gf testing. The new limits were established by testing material from 15 CVS cups using 200 gf and 1000 gf loads and then statistically analyzing the data. Additional work using a Knoop indenter and a 10 gf load indicated that the DOP-26 alloy grain boundaries have higher hardnesses than the grain interiors.

  1. Microindentation hardness evaluation of iridium alloy clad vent set cups

    SciTech Connect

    Ulrich, G.B.; DeRoos, L.F.; Stinnette, S.E.

    1992-05-15

    An iridium alloy, DOP-26, is used as cladding for {sup 238}PuO{sup 2} fuel in radioisotope heat sources for space power systems. Presently, DOP-26 iridium alloy clad vent sets (CVS) are being manufactured at the Oak Ridge Y-12 Plant for potential use in the National Aeronautics and Space Administration's Cassini mission to Saturn. Wrought/ground/stress relieved blanks are warm formed into CVS cups. These cups are then annealed to recrystallize the material for subsequent fabrication/assembly operations as well as for final use. One of the cup manufacturing certification requirements is to test for Vickers microindentation hardness. New microindentation hardness specification limits, 210 to 310 HV, have been established for a test load of 1000 grams-force (gf). The original specification limits, 250 to 350 HV, were for 200 gf testing. The primary reason for switching to a higher test load was to reduce variability in the test data. The DOP-26 alloy exhibits microindentation hardness load dependence, therefore, new limits were needed for 1000 gf testing. The new limits were established by testing material from 15 CVS cups using 200 gf and 1000 gf loads and then statistically analyzing the data. Additional work using a Knoop indenter and a 10 gf load indicated that the DOP-26 alloy grain boundaries have higher hardnesses than the grain interiors.

  2. Microindentation hardness evaluation of iridium alloy clad vent set cups

    NASA Astrophysics Data System (ADS)

    Ulrich, George B.; DeRoos, Larry F.; Stinnette, Samuel E.

    1993-01-01

    An iridium alloy, DOP-26, is used as cladding for 238PuO2 fuel in radioisotope heat sources for space power systems. Presently, DOP-26 iridium alloy clad vent sets (CVS) are being manufactured at the Oak Ridge Y-12 Plant for potential use in the National Aeronautics and Space Administration's Cassini mission to Saturn. Wrought/ground/stress relieved blanks are warm formed into CVS cups. These cups are then annealed to recrystallize the material for subsequent fabrication/assembly operations as well as for final use. One of the cup manufacturing certification requirements is to test for Vickers microindentation hardness. New microindentation hardness specification limits, 210 to 310 HV, have been established for a test load of 1000 grams-force (gf). The original specification limits, 250 to 350 HV, were for 200 gf testing. The primary reason for switching to a higher test load was to reduce variability in the test data. The DOP-26 alloy exhibits microindentation hardness load dependence, therefore, new limits were needed for 1000 gf testing. The new limits were established by testing material from 15 CVS cups using 200 gf and 1000 gf loads and then statistically analyzing the data. Additional work using a Knoop indenter and a 10 gf load indicated that the DOP-26 alloy grain boundaries have higher hardnesses than the grain interiors.

  3. Identification of epsilon martensite in a Fe-based shape memory alloy by means of EBSD.

    PubMed

    Verbeken, K; Van Caenegem, N; Raabe, D

    2009-01-01

    Ferrous shape memory alloys (SMAs) are often thought to become a new, important group of SMAs. The shape memory effect in these alloys is based on the reversible, stress-induced martensitic transformation of austenite to epsilon martensite. The identification and quantification of epsilon martensite is crucial when evaluating the shape memory behaviour of this material. Previous work displayed that promising results were obtained when studying the evolution of the amount of epsilon martensite after different processing steps with Electron BackScatter Diffraction (EBSD). The present work will discuss in detail, on the one hand, the challenges and opportunities arising during the identification of epsilon martensite by means of EBSD and, on the other hand, the possible interpretations that might be given to these findings. It will be illustrated that although the specific nature of the austenite to epsilon martensite transformation can still cause some points of discussion, EBSD has a high potential for identifying epsilon martensite.

  4. The Structure and Properties of Rapid Cooled Iron Based Alloy

    NASA Astrophysics Data System (ADS)

    Jeż, B.; Nabialek, M.; Pietrusiewicz, P.; Gruszka, K.; Błoch, K.; Gondro, J.; Rzącki, J.; Abdullah, M. M. A. B.; Sandu, A. V.; Szota, M.; Jeż, K.; Sałagacki, A.

    2017-06-01

    In this paper we studied the structure of rapidly cooled alloy which composition was based on iron. Samples were prepared using arc melting under protective atmosphere of argon and then casted in the process of rapid cooling into water cooled copper mold. Samples of the same composition were also made using the liquid melt casting method on a spinning copper roll. The high purity samples in the form of rods and ribbons were obtained. As expected, the obtained samples were characterized by an amorphous structure as confirmed by Mössbauer spectroscopy and X-ray diffraction studies.

  5. Structure of hydrides based on V-Cr alloys

    NASA Astrophysics Data System (ADS)

    Lushnikov, S. A.; Verbetskii, V. N.; Somenkov, V. A.; Glazkov, V. P.

    2014-11-01

    The structure of deuterides based on V0.9Cr0.1 and V0.5Cr0.5 alloys has been investigated by neutron diffraction at room and low (77 K) temperatures. It is found that V0.9Cr0.1D2.0 deuteride has a CaF2 ( Fm3 m) crystal structure, which corresponds to vanadium dihydride. V0.5Cr0.5D0.7 deuteride has a NiAs ( P6/3 mmc) structure type, similar to chromium hydride.

  6. DENSITY-FUNCTIONAL STUDY OF Zr-BASED ACTINIDE ALLOYS

    SciTech Connect

    Landa, A; Soderlind, P; Turchi, P; Vitos, L; Ruban, A

    2008-06-26

    Density-functional formalism is applied to study the phase equilibria in the U-Zr system. The obtained ground-state properties of the {gamma} (bcc) and {delta} (C32) phases are in good agreement with experimental data. The decomposition curve for the {gamma}-based U-Zr solutions is calculated. We argue that stabilization of the {delta}-UZr{sub 2} phase relative to the {alpha}-Zr (hcp) structure is due to an increase of the Zr d-band occupancy that occurs when U is alloyed with Zr.

  7. Processability evaluation of a Mo-containing FeCrAl alloy for seamless thin-wall tube fabrication

    DOE PAGES

    Sun, Zhiqian; Yamamoto, Yukinori

    2017-06-10

    The processability of a Mo-containing FeCrAl alloy (Fe-13Cr-5.2Al-2Mo base, in wt%), developed for accident-tolerant nuclear fuel claddings, was evaluated through a stepwise rolling process at 400 °C under two different inter-pass annealing conditions (i.e., 650 °C for 1 h and at 870 °C for 30 min). The inter-pass annealing at 870 °C easily softened the FeCrAl alloy; however, it led to the formation of coarse grains of ~200 µm. On the other hand, the FeCrAl alloy maintained elongated, deformed grains with the inter-pass annealing at 650 °C, but the annealed samples showed relatively high deformation resistance and strong texture. Importantmore » aspects concerning the processability and microstructural control of FeCrAl alloys, such as deformation inhomogeneity, texture development, and grain coarsening, were discussed. Optimized processing conditions were recommended, based on the results, to achieve desirable microstructures with balanced processability and mechanical properties.« less

  8. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 2: NASA 1.1, Glidcop, and sputtered copper alloys

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for five advance copper-base alloys: Sputtered Zr-Cu as received, sputtered Zr-Cu heat-treated, Glidcop AL-10, and NASA alloys 1-1A and 1-1B. Tensile tests were performed in argon at 538 C using an axial strain rate of 0.002/sec. Yield strength and ultimate tensile strength data are reported along with reduction in area values. Axial strain controlled low-cycle fatigue tests were performed in argon at 538C using an axial strain rate of 0.002/sec to define the fatigue life over the range from 100 to 3000 cycles for the five materials studied. It was found that the fatigue characteristics of the NASA 1-1A and NASA 1-1B compositions are identical and represent fatique life values which are much greater than those for the other materials tested. The effect of temperature on NASA 1-1B alloy at a strain rate of 0.002/sec was evaluated along with the effect of strain rates of 0.0004 and 0.01/sec at 538 C. Hold-time data are reported for the NASA 1-1B alloy at 538 C using 5 minute hold periods in tension only and compression only at two different strain range values. Hold periods in tension were much more detrimental than hold periods in compression.

  9. Adhesion, friction and Auger spectroscopy analysis of a commercial cobalt base aircraft turbine shroud alloy

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1974-01-01

    A commercially used cast cobalt base alloy was investigated as a turbine shroud material which revealed a surface enriched with tungsten and carbon suggesting a surface layer of tungsten carbide. Adhesion and friction of this segregated surface layer are higher than for the bulk cobalt base alloy composition. Auger spectroscopy analysis of the segregation of tungsten in the alloy indicates that it occurs between 850 and 1000 C.

  10. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    NASA Astrophysics Data System (ADS)

    Unocic, Kinga A.; Hoelzer, David T.

    2016-10-01

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb-17Li and He) blanket concept requires improved Pb-17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), (3) Y2O3 + HfO2 (125YH), and (4) Y2O3 + TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb-17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb-17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb-17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  11. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    DOE PAGES

    Unocic, Kinga A.; Hoelzer, David T.

    2016-07-09

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3+ZrO2 (125YZ), (3) Y2O3+HfO2 (125YH), and (4) Y2O3+TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700°C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experiencedmore » the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (~1 at.%) in Al content beneath the oxide scale was observed in all 4 ODS alloys, which extended through 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.« less

  12. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    SciTech Connect

    Unocic, Kinga A.; Hoelzer, David T.

    2016-07-09

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3+ZrO2 (125YZ), (3) Y2O3+HfO2 (125YH), and (4) Y2O3+TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700°C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (~1 at.%) in Al content beneath the oxide scale was observed in all 4 ODS alloys, which extended through 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  13. Cytocompatibility evaluation of different biodegradable magnesium alloys with human mesenchymal stem cells.

    PubMed

    Niederlaender, J; Walter, M; Krajewski, S; Schweizer, E; Post, M; Schille, Ch; Geis-Gerstorfer, J; Wendel, Hans Peter

    2014-03-01

    In the last few years, the use of biodegradable magnesium (Mg) alloys has evoked great interest in the orthopedic field due to great advantages over long-term implant materials associated with various side effects like allergy and sensitization and consequent implant removal surgeries. However, degradation of these Mg alloys results in ion release, which may cause severe cytotoxicity and undesirable complications after implantation. In this study, we investigated the cytological effects of various Mg alloys on cells that play an important role in bone repair. Eight different magnesium alloys containing varying amounts of Al, Zn, Nd and Y were either incubated directly or indirectly with the osteosarcoma cell line Saos-2 or with uninduced and osteogenically-induced human mesenchymal stem cells (MSCs) isolated from bone marrow specimens obtained from the femoral shaft of patients undergoing total hip replacement. Cell viability, cell attachment and the release of ions were investigated at different time points in vitro. During direct or indirect incubation different cytotoxic effects of the Mg alloys on Saos-2 cells and osteogenically-induced or uninduced MSCs were observed. Furthermore, the concentration of degradation products released from the Mg alloys differed. Overall, Mg alloys MgNd2, MgY4, MgAl9Zn1 and MgY4Nd2 exhibit good cytocompatibility. In conclusion, this study reveals the necessity of cytocompatibility evaluation of new biodegradable magnesium alloys with cells that will get in direct contact to the implant material. Furthermore, the use of standardized experimental in vitro assays is necessary in order to reliably and effectively characterize new Mg alloys before performing in vivo experiments.

  14. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    SciTech Connect

    Unocic, Kinga A.; Hoelzer, David T.

    2016-07-09

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3+ZrO2 (125YZ), (3) Y2O3+HfO2 (125YH), and (4) Y2O3+TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700°C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (~1 at.%) in Al content beneath the oxide scale was observed in all 4 ODS alloys, which extended through 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  15. Static and dynamic cyclic oxidation of 12 nickel-, cobalt-, and iron-base high-temperature alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Johnston, J. R.; Sanders, W. A.

    1978-01-01

    Twelve typical high-temperature nickel-, cobalt-, and iron-base alloys were tested by 1 hr cyclic exposures at 1038, 1093, and 1149 C and 0.05 hr exposures at 1093 C. The alloys were tested in both a dynamic burner rig at Mach 0.3 gas flow and in static air furnace for times up to 100 hr. The alloys were evaluated in terms of specific weight loss as a function of time, and X-ray diffraction analysis and metallographic examination of the posttest specimens. A method previously developed was used to estimate specific metal weight loss from the specific weight change of the sample. The alloys were then ranked on this basis. The burner-rig test was more severe than a comparable furnace test and resulted in an increased tendency for oxide spalling due to volatility of Cr in the protective scale and the more drastic cooling due to the air-blast quench of the samples. Increased cycle frequency also increased the tendency to spall for a given test exposure. The behavior of the alloys in both types of tests was related to their composition and their tendency to form scales. The alloys with the best overall behavior formed alpha-Al2O3 aluminate spinels.

  16. A microstructure-based yield stress and work-hardening model for textured 6xxx aluminium alloys

    NASA Astrophysics Data System (ADS)

    Khadyko, M.; Myhr, O. R.; Dumoulin, S.; Hopperstad, O. S.

    2016-04-01

    The plastic properties of an aluminium alloy are defined by its microstructure. The most important factors are the presence of alloying elements in the form of solid solution and precipitates of various sizes, and the crystallographic texture. A nanoscale model that predicts the work-hardening curves of 6xxx aluminium alloys was proposed by Myhr et al. The model predicts the solid solution concentration and the particle size distributions of different types of metastable precipitates from the chemical composition and thermal history of the alloy. The yield stress and the work hardening of the alloy are then determined from dislocation mechanics. The model was largely used for non-textured materials in previous studies. In this work, a crystal plasticity-based approach is proposed for the work hardening part of the nanoscale model, which allows including the influence of the crystallographic texture. The model is evaluated by comparison with experimental data from uniaxial tensile tests on two textured 6xxx alloys in five temper conditions.

  17. Bond strength and interactions of machined titanium-based alloy with dental cements.

    PubMed

    Wadhwani, Chandur; Chung, Kwok-Hung

    2015-11-01

    The most appropriate luting agent for restoring cement-retained implant restorations has yet to be determined. Leachable chemicals from some types of cement designed for teeth may affect metal surfaces. The purpose of this in vitro study was to evaluate the shear bond strength and interactions of machined titanium-based alloy with dental luting agents. Eight dental luting agents representative of 4 different compositional classes (resin, polycarboxylate, glass ionomer, and zinc oxide-based cements) were used to evaluate their effect on machined titanium-6 aluminum-4 vanadium (Ti-6Al-4V) alloy surfaces. Ninety-six paired disks were cemented together (n=12). After incubation in a 37°C water bath for 7 days, the shear bond strength was measured with a universal testing machine (Instron) and a custom fixture with a crosshead speed of 5 mm/min. Differences were analyzed statistically with 1-way ANOVA and Tukey HSD tests (α=.05). The debonded surfaces of the Ti alloy disks were examined under a light microscope at ×10 magnification to record the failure pattern, and the representative specimens were observed under a scanning electron microscope. The mean ±SD of shear failure loads ranged from 3.4 ±0.5 to 15.2 ±2.6 MPa. The retention provided by both polycarboxylate cements was significantly greater than that of all other groups (P<.05). The scanning electron microscope examination revealed surface pits only on the bonded surface cemented with the polycarboxylate cements. Cementation with polycarboxylate cement obtained higher shear bond strength. Some chemical interactions occurred between the machined Ti-6Al-4V alloy surface and polycarboxylate cements during cementation. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  18. Co-Re-based alloys for high temperature applications: Design considerations and strengthening mechanisms

    NASA Astrophysics Data System (ADS)

    Mukherji, D.; Rösler, J.

    2010-07-01

    Cobalt-Rhenium base alloys are being developed for applications at temperatures beyond Ni-base superalloys. The high melting refractory element Re readily dissolves in Co and thereby changes the character of a Co-based alloy to a high melting point material. So far Co-Re system has not been investigated from the point of view of strengthening and oxidation and therefore different possibilities of strengthening mechanisms have been explored for our alloy development. Cr, a common element for oxidation resistance in many systems, is added along with Si in Co-Re alloys to improve oxidation behaviour at high temperatures.

  19. Fabrication of a Mo based high temperature TZM alloy by non-consumable arc melting technique

    SciTech Connect

    Chakraborty, S.P.; Krishnamurthy, N.

    2014-07-01

    High temperature structural materials are in great demand for power, chemical and nuclear industries which can perform beyond 1000 °C as super alloys usually fail. In this regard, Mo based TZM alloy is capable of retaining strength up to 1500 °C with excellent corrosion compatibility against molten alkali metals. Hence, currently this alloy is considered an important candidate material for high temperature compact nuclear and fusion reactors. Due to reactive nature of Mo and having high melting point, manufacturing this alloy by conventional process is unsuitable. Powder metallurgy technique has limited success due to restriction in quantity and purity. This paper deals with fabrication of TZM alloy by nonconsumable tungsten arc melting technique. Initially a ternary master alloy of Mo-Ti-Zr was prepared which subsequently by dilution method, was converted into TZM alloy gradually by external addition of Mo and C in various proportions. A number of melting trials were conducted to optimize the process parameters like current, voltage and time to achieve desired alloy composition. The alloy was characterized with respect to composition, elemental distribution profile, microstructure, hardness profile and phase analysis. Well consolidated alloy button was obtained having desired composition, negligible material loss and having microstructure as comparable to standard TZM alloy. (author)

  20. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  1. The effect of nanobioceramic reinforcement on mechanical and biological properties of Co-base alloy/hydroxyapatite nanocomposite.

    PubMed

    Bahrami, M; Fathi, M H; Ahmadian, M

    2015-03-01

    The goal of the present research was to fabricate, characterize, and evaluate mechanical and biological properties of Co-base alloy composites with different amounts of hydroxyapatite (HA) nanopowder reinforcement. The powder of Co-Cr-Mo alloy was mixed with different amounts of HA by ball milling and it was then cold pressed and sintered. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were used. Microhardness measurement and compressive tests were also carried out. Bioactivity behavior was evaluated in simulated body fluid (SBF). A significant decrease in modulus elasticity and an increase in microhardness of the sintered composites were observed. Apatite formation on the surface of the composites showed that it could successfully convert bioinert Co-Cr-Mo alloy to bioactive type by adding 10, 15, and 20wt.% HA which have lower modulus elasticity and higher microhardness.

  2. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    SciTech Connect

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  3. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  4. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  5. An in vitro comparison of tensile bond strengths of noble and base metal alloys to enamel.

    PubMed

    Parsa, Roya Zand; Goldstein, Gary R; Barrack, Gerald M; LeGeros, Racquel Z

    2003-08-01

    Many different surface treatments have been used to increase the bond strength of noble and base metal alloys to enamel, but only a few have been studied. The purpose of this in vitro study was to compare the tensile bond strength of a tin-plated noble alloy, an Alloy Primer-treated noble alloy, and an airborne particle-abraded base metal alloy, all bonded to enamel with a phosphate-methacrylate resin luting agent. Seventy noncarious molar teeth were extracted, cleaned, and embedded in autopolymerizing acrylic resin with the buccal surface of the teeth exposed. Seventy wax patterns (4-mm diameter x 2-mm thickness) were waxed, invested, and cast-50 with a noble alloy (Argedent 52) and 20 with a base metal alloy (Argeloy N.P.). Twenty of the noble alloy specimens were tin-plated (TP), 20 noble alloy specimens were treated with Alloy Primer (AP), and 20 base metal alloy specimens were airborne particle abraded (AA). All specimens were luted with a phosphate-methacrylate resin luting agent (Panavia F) and stored in 100% humidity at 37 degrees C, half for 24 hours and half for 7 days. Ten noble alloy specimens were tin-plated and stored in water for 48 hours (aged) before cementation and then stored in water for 24 hours after cementation. These specimens were used to test whether there is an advantage to aging the tin-plated surface in water before cementation. All specimens were thermocycled (5 degrees to 55 degrees C) for 500 cycles and then tested for tensile bond strength (TBS), measured in MPa, with a universal testing machine at a crosshead speed of 0.5mm/min. Various castings (n=6 per test group) were randomly selected from each group and inspected under a scanning electronic microscope to determine mode of failure. The mean values and standard deviations of all specimens were calculated for each group. A 2-way analysis of variance (ANOVA) was performed, and multiple pairwise comparisons were then completed with post hoc Tukey test (alpha=.05). The TBS of the

  6. Method for producing La/Ce/MM/Y base alloys, resulting alloys and battery electrodes

    DOEpatents

    Gschneidner, Jr., Karl A.; Schmidt, Frederick A.

    2016-12-20

    A carbothermic reduction method is provided for reducing a La-, Ce-, MM-, and/or Y-containing oxide in the presence of carbon and a source of a reactant element comprising Si, Ge, Sn, Pb, As, Sb, Bi, and/or P to form an intermediate alloy material including a majority of La, Ce, MM, and/or Y and a minor amount of the reactant element. The intermediate material is useful as a master alloy for in making negative electrode materials for a metal hydride battery, as hydrogen storage alloys, as master alloy additive for addition to a melt of commercial Mg and Al alloys, steels, cast irons, and superalloys; or in reducing Sm.sub.2O.sub.3 to Sm metal for use in Sm--Co permanent magnets.

  7. Effect of different alloyed layers on the high temperature oxidation behavior of newly developed Ti 2AlNb-based alloys

    NASA Astrophysics Data System (ADS)

    Wu, Hongyan; Zhang, Pingze; Zhao, Haofeng; Wang, Ling; Xie, Aigen

    2011-01-01

    The application of titanium aluminide orthorhombic alloys (O-phase alloys) as potential materials in aircraft and jet engines was limited by their poor oxidation resistance at high temperature. The Ti 2AlNb-based alloys were chromised (Cr), chromium-tungstened (Cr-W) and nickel-chromised (Ni-Cr) by the double glow plasma surface alloying process to improve their high temperature oxidation resistance. The discontinuous oxidative behavior of Cr, Cr-W and Ni-Cr alloyed layers on Ti 2AlNb-based alloy at 1093 K was explored in this study. After exposing at 1093 K, the TiO 2 layer was formed on the bare alloy and accompanied by the occurrence of crack, which promoted oxidation rate. The oxidation behavior of Ti 2AlNb-based alloys was improved by surface alloying due to the formation of protective Al 2O 3 scale or continuous and dense NiCr 2O 4 film. The Ni-Cr alloyed layer presented the best high-temperature oxidation resistance among three alloyed layers.

  8. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    NASA Technical Reports Server (NTRS)

    Bose, S.; Sheffler, K. D.

    1988-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  9. Evaluation of low activation vanadium alloys for structural material in a fusion reactor

    SciTech Connect

    Loomis, B.A.; Hull, A.B.; Smith, D.L.

    1989-10-23

    The V-7.2Cr-14.5Ti, V-9.2Cr-4.9Ti, V-9.9Cr-9.2Ti, V-13.5Cr-5.2Ti, V-4.1Cr-4.3Ti, Vanstar-7, V-4.6Ti, V-17.7Ti, and V-3.1Ti-(0.5-1.0)Si alloys were evaluated for use as structural material in a fusion reactor. The alloys were evaluated on the basis of their yield strength, swelling resistance, resistance to hydrogen and irradiation embrittlement, and compatibility with a lithium reactor coolant. On the basis of these evaluations, the V-7.2Cr-14.5Ti, V-9.2Cr-4.9Ti, V-9.9Cr-9.2Ti, V-13.5Cr-5.2Ti, Vanstar-7, and V-3.1Ti-(0.5-1.0)Si alloys are considered unacceptable for structural material in a fusion reactor, whereas the V-4.1Cr-4.3Ti, V-4.6Ti, and V-17.7Ti alloys are recommended for more intensive evaluation. The V-7Cr-5Ti alloy may have the optimum combination of strength, DBTT, swelling rate, and lithium dissolution rate for a structural material in a fusion reactor. 4 refs., 6 figs., 4 tabs.

  10. Metallurgical and electrochemical characterization of contemporary silver-based soldering alloys.

    PubMed

    Ntasi, Argyro; Al Jabbari, Youssef; Mueller, Wolf Dieter; Eliades, George; Zinelis, Spiros

    2014-05-01

    To investigate the microstructure, hardness, and electrochemical behavior of four contemporary Ag-based soldering alloys used for manufacturing orthodontic appliances. The Ag-based alloys tested were Dentaurum Universal Silver Solder (DEN), Orthodontic Solders (LEO), Ortho Dental Universal Solder (NOB), and Silver Solder (ORT). Five disk-shaped specimens were produced for each alloy, and after metallographic preparation their microstructural features, elemental composition, and hardness were determined by scanning electron microscopy with energy-dispersive X-ray (EDX) microanalysis, X-ray diffraction (XRD) analysis, and Vickers hardness testing. The electrochemical properties were evaluated by anodic potentiodynamic scanning in 0.9% NaCl and Ringer's solutions. Hardness, corrosion current (Icorr), and corrosion potential (Ecorr) were statistically analyzed by one-way analysis of variance and Tukey test (α=.05). EDX analysis showed that all materials belong to the Ag-Zn-Cu ternary system. Three different mean atomic contrast phases were identified for LEO and ORT and two for DEN and NOB. According to XRD analysis, all materials consisted of Ag-rich and Cu-rich face-centered cubic phases. Hardness testing classified the materials in descending order as follows: DEN, 155±3; NOB, 149±3; ORT, 141±4; and LEO, 136±8. Significant differences were found for Icorr of NOB in Ringer's solution and Ecorr of DEN in 0.9% NaCl solution. Ag-based soldering alloys demonstrate great diversity in their elemental composition, phase size and distribution, hardness, and electrochemical properties. These differences may anticipate variations in their clinical performance.

  11. Mechanical Property Evaluation of Aluminum Alloy 7010-T73651

    DTIC Science & Technology

    1980-07-01

    is intended to improve stress corrosion cracking resistance. Except for a slightly higher copper content, the two alloys, 7010 and 7050 , are similar...sensitive; the room temperature threshold for stress corrosion cracking in a 3.5% Wt. NaCl solution was determined to be in excess of 70 percent of the...Orientation Tensile Tests 4 3 Compact Type Specimen Configurations Used for Fracture Toughness (KIC), Threshold for Stress Corrosion Cracking (KISCC

  12. Evaluation of the skin sensitizing potential of biodegradable magnesium alloys.

    PubMed

    Witte, Frank; Abeln, Inken; Switzer, Elinor; Kaese, Volker; Meyer-Lindenberg, Andrea; Windhagen, Henning

    2008-09-15

    Corroding metals made of magnesium alloys represent a new class of degradable implants for musculoskeletal surgery. These implants may be associated with skin sensitizing reactions because of the release of metal ions. This study was conducted to compare the sensitizing potential of four different magnesium alloys (AZ31, AZ91, WE43, and LAE442) to current implant materials such as titanium (TiAl6V4) and a degradable polymer (SR-PLA96). Solutions and solid chips of these materials were prepared and tested in 156 guinea pigs according to the Magnusson-Kligman test. A standard allergen (hydroxy-cinnamon-aldehyde) causing allergic erythema was used as positive control and a standard irritant (sodium-lauryl-sulfate) causing local skin irritation for less than 24 h was used as negative control. All erythema were graded immediately and 24 h after patch removal by three independent observers. Histomorphological analyses were performed on skin biopsies taken 24 h after patch removal. We found that initial erythema in animals treated with solid chips diminished within 24 h and were caused by local skin irritation. Local skin irritation was also determined in erythema remaining for 24 h after patch removal in animals treated with dissolved test materials. No allergenic reactions according to the histomorphological criteria were observed in skin biopsies. We conclude that no skin sensitizing potential were detected for standard materials as well as for all tested magnesium alloys by the used methods.

  13. Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Piascik, Robert S.

    2003-01-01

    Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.

  14. The effect of microstructure on the wear of cobalt-based alloys used in metal-on-metal hip implants.

    PubMed

    Varano, R; Bobyn, J D; Medley, J B; Yue, S

    2006-02-01

    The influence of microstructure on the wear of cobalt-based alloys used in metal-on-metal hip implants was investigated in a boundary lubrication regime designed to represent the conditions that occurred some of the time in vivo. These cobalt-chromium-molybdenum alloys were either wrought, with a total carbon content of 0.05 or 0.23 wt %, cast with a solution-annealing procedure or simply as-cast but not solution annealed. Bars of these different alloy grades were subjected to various heat treatments to develop different microstructures. The wear was evaluated in a linear-tracking reciprocating pin-on-plate apparatus with a 25 per cent bovine serum lubricant. The wear was found to be strongly affected by the dissolved carbon content of the alloys and mostly independent of grain size or the carbide characteristics. The increased carbon in solid solution caused reductions in volumetric wear because carbon helped to stabilize a face-centred cubic crystal structure, thus limiting the amount of strain-induced transformation to a hexagonal close-packed crystal structure. Based on the observed surface twining in and around the contact zone and the potentially detrimental effect of the hexagonal close-packed phase, it was postulated that the wear of cobalt-based alloys in the present study was controlled by a deformation mechanism.

  15. NASA-UVA Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr.

    1997-01-01

    This is the final report of the study "Aluminum-Based Materials for High Speed Aircraft" which had the objectives (1) to identify the most promising aluminum-based materials with respect to major structural use on the HSCT and to further develop those materials and (2) to assess the materials through detailed trade and evaluation studies with respect to their structural efficiency on the HSCT. The research team consisted of ALCOA, Allied-Signal, Boeing, McDonnell Douglas, Reynolds Metals and the University of Virginia. Four classes of aluminum alloys were investigated: (1) I/M 2XXX containing Li and I/M 2XXX without Li, (2) I/M 6XXX, (3) two P/M 2XXX alloys, and (4) two different aluminum-based metal matrix composites (MMC). The I/M alloys were targeted for a Mach 2.0 aircraft and the P/M and MMC alloys were targeted for a Mach 2.4 aircraft. Design studies were conducted using several different concepts including skin/stiffener (baseline), honeycomb sandwich, integrally stiffened and hybrid adaptations (conventionally stiffened thin-sandwich skins). Alloy development included fundamental studies of coarsening behavior, the effect of stress on nucleation and growth of precipitates, and fracture toughness as a function of temperature were an integral part of this program. The details of all phases of the research are described in this final report.

  16. Metallurgical investigation into ductility dip cracking in nickel based alloys

    NASA Astrophysics Data System (ADS)

    Noecker, Fredrick F., II

    A690 is a Ni-Cr-Fe alloy with excellent resistance to general corrosion, localized corrosion and stress corrosion cracking. However, the companion filler metal for A690, EN52, has been shown by several researchers to be susceptible to ductility dip cracking (DDC), which limits its widespread use in joining applications. The Gleeble hot ductility test was used to evaluate the DDC susceptibility of A600 and A690, along with their filler metals, EN82H and EN52, throughout the heating and cooling portions of a simulated weld reheat thermal cycle. Both macroscopic mechanical measures and microscopic measures of DDC were quantified and compared. Water quenching was conducted at select temperatures for subsequent microstructural characterization. Microstructural and microchemical characterization was carried out using scanning electron microscopy, transmission electron microscopy and analytical electron microscopy (AEM) techniques. The greatest resistance to DDC was observed in A600 and A690 during heating, where no DDC cracks formed even when the samples were fractured. Both A690 and EN52 were found to form an intermediate on-cooling dip in ductility and UTS, which corresponded to an increase in ductility dip crack length. The hot ductility and cracking resistance of EN82H remained high throughout the entire thermal cycle. DDC susceptibility in both EN52 and EN82H decreased when the thermal cycle was modified to promote coarsening/precipitation of intergranular carbides prior to straining. AEM analysis did not reveal any sulfur or phosphorous intergranular segregation in EN52 at 1600°F on-heating, on-cooling or after a 60 second hold. The ductility dip cracks were preferentially oriented at a 45° to the tensile axis and were of a wedge type appearance, both of which are characteristic of grain boundary sliding (GBS). Samples with microstructures that consisted of coarsened carbides and/or serrated grain boundaries, which are expected to decrease GBS, were found to be

  17. Co-based alloys design based on first-principles calculations: Influence of transition metal and rare-earth alloying element on stacking fault energy

    NASA Astrophysics Data System (ADS)

    Achmad, Tria Laksana; Fu, Wenxiang; Chen, Hao; Zhang, Chi; Yang, Zhi-Gang

    2017-01-01

    The main idea of alloy design is to reduce costs and time required by the traditional (trial and error) method, then finding a new way to develop the efficiency of the alloy design is necessary. In this study, we proposed a new approach to the design of Co-based alloys. It is based on the concept that lowering the ratio of stable and unstable stacking fault energy (SFE) could bring a significant increase in the tendency of partial dislocation accumulation and FCC to HCP phase transformation then enhance mechanical properties. Through the advance development of the computing techniques, first-principles density-functional-theory (DFT) calculations are capable of providing highly accurate structural modeling at the atomic scale without any experimental data. The first-principles calculated results show that the addition of some transition metal (Cr, Mo, W, Re, Os, Ir) and rare-earth (Sc, Y, La, Sm) alloying elements would decrease both stable and unstable SFE of pure Co. The dominant deformation mechanism of binary Co-4.5 at.% X (X = alloying element) is extended partial dislocation. Our study reveals Re, W, Mo and La as the most promising alloying additions for the Co-based alloys design with superior performances. Furthermore, the underlying mechanisms for the SFE reduction can be explained regarding the electronic structure.

  18. Effect of composition on antiphase boundary energy in Ni3Al based alloys: Ab initio calculations

    NASA Astrophysics Data System (ADS)

    Gorbatov, O. I.; Lomaev, I. L.; Gornostyrev, Yu. N.; Ruban, A. V.; Furrer, D.; Venkatesh, V.; Novikov, D. L.; Burlatsky, S. F.

    2016-06-01

    The effect of composition on the antiphase boundary (APB) energy of Ni-based L 12-ordered alloys is investigated by ab initio calculations employing the coherent potential approximation. The calculated APB energies for the {111} and {001} planes reproduce experimental values of the APB energy. The APB energies for the nonstoichiometric γ' phase increase with Al concentration and are in line with the experiment. The magnitude of the alloying effect on the APB energy correlates with the variation of the ordering energy of the alloy according to the alloying element's position in the 3 d row. The elements from the left side of the 3 d row increase the APB energy of the Ni-based L 12-ordered alloys, while the elements from the right side slightly affect it except Ni. The way to predict the effect of an addition on the {111} APB energy in a multicomponent alloy is discussed.

  19. Progress in the Modeling of NiAl-Based Alloys Using the BFS Method

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Ferrante, John; Garg, Anita

    1997-01-01

    The BFS method has been applied to the study of NiAl-based materials to assess the effect of alloying additions on structure. Ternary, quaternary and even pent-alloys based on Ni-rich NiAl with additions of Ti, Cr and Cu were studied. Two approaches were used, Monte Carlo simulations to determine ground state structures and analytical calculations of high symmetry configurations which give physical insight into preferred bonding. Site occupancy energetics for ternary and the more complicated case of quaternary additions were determined, and solubility limits and precipitate formation with corresponding information concerning structure and lattice parameter were also 'observed' computationally. The method was also applied to determine the composition of alloy surfaces and interfaces. Overall, the results demonstrate that the BFS method for alloys is a powerful tool for alloy design and with its simplicity and obvious advantages can be used to complement any experimental alloy design program.

  20. Combinatorial density functional theory-based screening of surface alloys for the oxygen reduction reaction.

    SciTech Connect

    Greeley, J.; Norskov, J.; Center for Nanoscale Materials; Technical Univ. of Denmark

    2009-03-26

    A density functional theory (DFT) -based, combinatorial search for improved oxygen reduction reaction (ORR) catalysts is presented. A descriptor-based approach to estimate the ORR activity of binary surface alloys, wherein alloying occurs only in the surface layer, is described, and rigorous, potential-dependent computational tests of the stability of these alloys in aqueous, acidic environments are presented. These activity and stability criteria are applied to a database of DFT calculations on nearly 750 binary transition metal surface alloys; of these, many are predicted to be active for the ORR but, with few exceptions, they are found to be thermodynamically unstable in the acidic environments typical of low-temperature fuel cells. The results suggest that, absent other thermodynamic or kinetic mechanisms to stabilize the alloys, surface alloys are unlikely to serve as useful ORR catalysts over extended periods of operation.

  1. Adhesion and friction of iron-base binary alloys in contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Single pass sliding friction experiments were conducted with various iron base binary alloys (alloying elements were Ti, Cr, Mn, Ni, Rh, and W) in contact with a single crystal silicon carbide /0001/ surface in vacuum. Results indicate that atomic size and concentration of alloying elements play an important role in controlling adhesion and friction properties of iron base binary alloys. The coefficient of friction generally increases with an increase in solute concentration. The coefficient of friction increases linearly as the solute to iron atomic radius ratio increases or decreases from unity. The chemical activity of the alloying elements was also an important parameter in controlling adhesion and friction of alloys, as these latter properties are highly dependent upon the d bond character of the elements.

  2. Study of Alloy Microstructure Based on TiNi After High-Temperature Treatment

    NASA Astrophysics Data System (ADS)

    Senkevich, K. S.; Gusev, D. E.

    2016-09-01

    Features of microstructure formation for alloy based on titanium nickelide after high-temperature treatment at 1050 - 1250°C are studied. Heat treatment conditions are stipulated diffusion welding and sintering regimes developed previously for alloys based on TiNi.

  3. Some properties of a stir-cast Ni-Cr based dental alloy.

    PubMed

    Boswell, P G; Stevens, L

    1980-06-01

    A Ni-Cr based crown and bridge alloy has been successfully stir-cast into small investment mould spaces using a modified induction melting and casting machine. Stir-casting produced substantial improvements to the mechanical properties of the cast alloy. A model for the development of the stir-cast microstructure is described and the clinical significance of the improvements in the alloy's properties is discussed.

  4. Thermodynamic Modeling and Experimental Study of Phase Transformations in Alloys Based on γ-TiAl

    NASA Astrophysics Data System (ADS)

    Kuznetsov, A. V.; Sokolovskii, V. S.; Salishchev, G. A.; Belov, N. A.; Nochovnaya, N. A.

    2016-09-01

    Thermo-Calc software is used to model the composition diagram for alloys based on γ-TiAl of the systems Ti - Al - Mo - (4 - 10) at.% Nb and Ti - Al - Nb - X ( X is Cr, Mo, V). The effect of alloying on critical points and sequence of phase transformations is established. Changes in phase composition in relation to alloy TNM-B1 temperature are analyzed using a polythermal section of the Ti - Al - Nb - Mo system.

  5. Fundamental Understanding of the Intrinsic Ductility in Nickel-Base L1 sub 2 Type Alloys

    DTIC Science & Technology

    1988-06-30

    tantalum and niobium modified ternary alloys as published in the literature (References 9 and 16), in both cases here the > orientation is observed to be...applied to a nickel-base Llz phase compound. Large single crystals of binary and tantalum -modified V. Ni3Al alloys with various stoichiometry were...ductility of the tantalum -modified ternary alloys shows a rather different 0. OISTRIBUTION/AVAILABILITY OF ABSTRACT 21 ABSTRACT SECURITY CLASSIFICATION

  6. Helium Accumulation Behavior in Iron Based Model Alloys

    SciTech Connect

    Sugano, R.; Morishita, K.; Kimura, A.

    2003-09-15

    Helium desorption from Fe-based model alloys irradiated by energetic helium ions was measured during post-irradiation annealing to investigate the energetics and kinetics of formation and annihilation of helium-related defects. Desorption temperatures were observed to be widely ranged from 450 to 1500 K, indicating that helium is bound to a wide variety of trapping sites such as vacancies and dislocations at various binding states. Such a feature is also observed in fusion ferritic steel. A comparison of helium desorption spectra obtained using Fe, Fe-Cr and Fe-Cr-Ni alloys showed that helium is more strongly trapped in bcc Fe than fcc Fe. It indicates that the long distance migration of helium takes place less frequently in bcc matrix, which may reduce the probability of helium clustering. Fusion ferric steel has a lot of trapping sites for helium such as dislocations, solute atoms, the interface of precipitates, impurities and lath boundaries, and so on, and in addition, it has bct matrix, indicating that most of helium atoms must be dispersed in the matrix and therefore it is difficult for them to cluster as a bubble. This may be a reason for higher helium resistance of the steel.

  7. Oxidation/vaporization of silicide coated columbium base alloys

    NASA Technical Reports Server (NTRS)

    Kohl, F. J.; Stearns, C. A.

    1971-01-01

    Mass spectrometric and target collection experiments were made at 1600 K to elucidate the mode of oxidative vaporization of two columbium alloys, fused-slurry-coated with a complex silicide former (Si-20Cr-Fe). At oxygen pressures up to 0.0005 torr the major vapor component detected by mass spectrometry for oxidized samples was gaseous silicon monoxide. Analysis of condensates collected at oxygen pressures of 0.1, 1.0 and 10 torr revealed that chromium-, silicon-, iron- and tungsten- containing species were the major products of vaporization. Equilibrium thermochemical diagrams were constructed for the metal-oxygen system corresponding to each constituent metal in both the coating and base alloy. The major vaporizing species are expected to be the gaseous oxides of chromium, silicon, iron and tungsten. Plots of vapor phase composition and maximum vaporization rate versus oxygen pressure were calculated for each coating constituent. The major contribution to weight loss by vaporization at oxygen pressures above 1 torr was shown to be the chromium-containing species.

  8. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Technical Reports Server (NTRS)

    Notardonato, W. U.; Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Vaidyanathan, R.

    2005-01-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First - a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second - fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  9. Effects of neutron irradiation on deformation behavior of nickel-base fastener alloys

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Kammenzind, B.F.; Burke, M.G.

    1999-07-01

    This paper presents the effects of neutron irradiation on the fracture behavior and deformation microstructure of high-strength nickel-base alloy fastener materials, Alloy X-750 and Alloy 625. Alloy X-750 in the HTH condition, and Alloy 625 in the direct aged condition were irradiated to a fluence of 2.4x10{sup 20} n/cm{sup 2} at 264 C in the Advanced Test Reactor. Deformation structures at low strains were examined. It was previously shown that Alloy X-750 undergoes hardening, a significant degradation in ductility and an increase in intergranular fracture. In contrast, Alloy 625 had shown softening with a concomitant increase in ductility and transgranular failure after irradiation. The deformation microstructures of the two alloys were also different. Alloy X-750 deformed by a planar slip mechanism with fine microcracks forming at the intersections of slip bands with grain boundaries. Alloy 625 showed much more homogeneous deformation with fine, closely spaced slip bands and an absence of microcracks. The mechanism(s) of irradiation assisted stress corrosion cracking (IASCC) are discussed.

  10. Evaluation of the mechanical properties and porcelain bond strength of cobalt-chromium dental alloy fabricated by selective laser melting.

    PubMed

    Wu, Lin; Zhu, Haiting; Gai, Xiuying; Wang, Yanyan

    2014-01-01

    Limited information is available regarding the microstructure and mechanical properties of dental alloy fabricated by selective laser melting (SLM). The purpose of this study was to evaluate the mechanical properties of a cobalt-chromium (Co-Cr) dental alloy fabricated by SLM and to determine the correlation between its microstructure and mechanical properties and its porcelain bond strength. Five metal specimens and 10 metal ceramic specimens were fabricated to evaluate the mechanical properties of SLM Co-Cr dental alloy (SLM alloy) with a tensile test and its porcelain bond strength with a 3-point bending test. The relevant properties of the SLM alloy were compared with those of the currently used Co-Cr dental alloy fabricated with conventional cast technology (cast alloy). The Student t test was used to compare the results of the SLM alloy and the cast alloy (α=.05). The microstructure of the SLM alloy was analyzed with a metallographic microscope; the metal ceramic interface of the SLM porcelain bonded alloy was studied with scanning electron microscopy, energy dispersive x-ray spectroscopy, and an electron probe microanalyzer. Both the mean (standard deviation) yield strength (884.37 ± 8.96 MPa) and tensile strength (1307.50 ±10.65 MPa) of the SLM alloy were notably higher than yield strength (568.10 ± 30.94 MPa) and tensile strength (758.73 ± 25.85 MPa) of the currently used cast alloy, and the differences were significant (P<.05). The porcelain bond strength of the SLM alloy was 55.78 ± 3.02 MPa, which was similar to that of the cast alloy, 54.17 ± 4.96 MPa (P>.05). Microstructure analysis suggested that the SLM alloy had a dense and obviously orientated microstructure, which led to excellent mechanical properties. Analysis from scanning electron microscopy, energy dispersive x-ray spectroscopy, and the electron probe microanalyzer indicated that the SLM alloy had an intermediate layer with elemental interpenetration between the alloy and the

  11. Thermodynamic properties and atomic structure of Ca-based liquid alloys

    NASA Astrophysics Data System (ADS)

    Poizeau, Sophie

    To identify the most promising positive electrodes for Ca-based liquid metal batteries, the thermodynamic properties of diverse Ca-based liquid alloys were investigated. The thermodynamic properties of Ca-Sb alloys were determined by emf measurements. It was found that Sb as positive electrode would provide the highest voltage for Ca-based liquid metal batteries (1 V). The price of such a battery would be competitive for the grid-scale energy storage market. The impact of Pb, a natural impurity of Sb, was predicted successfully and confirmed via electrochemical measurements. It was shown that the impact on the open circuit voltage would be minor. Indeed, the interaction between Ca and Sb was demonstrated to be much stronger than between Ca and Pb using thermodynamic modeling, which explains why the partial thermodynamic properties of Ca would not vary much with the addition of Pb to Sb. However, the usage of the positive electrode would be reduced, which would limit the interest of a Pb-Sb positive electrode. Throughout this work, the molecular interaction volume model (MIVM) was used for the first time for alloys with thermodynamic properties showing strong negative deviation from ideality. This model showed that systems such as Ca-Sb have strong short-range order: Ca is most stable when its first nearest neighbors are Sb. This is consistent with what the more traditional thermodynamic model, the regular association model, would predict. The advantages of the MIVM are the absence of assumption regarding the composition of an associate, and the reduced number of fitting parameters (2 instead of 5). Based on the parameters derived from the thermodynamic modeling using the MIVM, a new potential of mixing for liquid alloys was defined to compare the strength of interaction in different Ca-based alloys. Comparing this trend with the strength of interaction in the solid state of these systems (assessed by the energy of formation of the intermetallics), the systems with

  12. Observations on the oxidation of Mn-modified Ni-base Haynes 230 alloy under SOFC exposure conditions

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.; Singh, Prabhakar

    2005-07-01

    The commercial Ni-base Haynes 230 alloy (Ni-Cr-Mo-W-Mn) was modified with two increased levels of Mn (1 and 2 wt per cent) and evaluated for its oxidation resistance under simulated SOFC interconnect exposure conditions. Oxidation rate, oxide morphology, oxide conductivity and thermal expansion were measured and compared with commercial Haynes 230. It was observed that additions of higher levels of Mn to the bulk alloy facilitated the formation of a bi-layered oxide scale that was comprised of an outer M3O4 (M=Mn, Cr, Ni) spinel-rich layer at the oxide – gas interface over a Cr2O3-rich sub-layer at the metal – oxide interface. The modified alloys showed higher oxidation rates and the formation of thicker oxide scales compared to the base alloy. The formation of a spinel-rich top layer improved the scale conductivity, especially during the early stages of the oxidation, but the higher scale growth rate resulted in an increase in the area-specific electrical resistance over time. Due to their face-centered cubic crystal structure, both commercial and modified alloys demonstrated a coefficient of thermal expansion that was higher than that of typical anode-supported and electrolyte-supported SOFCs.

  13. An evaluation of the corrosion performance of magnesium-yttrium and yttrium-magnesium nonequilibrium alloys

    NASA Astrophysics Data System (ADS)

    Heidersbach, Krista Lynn

    1998-11-01

    In an effort to develop a corrosion-resistant light-weight metallic alloy, magnetron co-sputter deposition and electron beam physical vapor deposition (EB-PVD) have been employed to deposit binary magnesium-yttrium and yttrium-magnesium alloys. Yttrium was selected because it has been shown to significantly alter the passive film of magnesium and has been used in several commercially available alloys. The binary alloys, employed in this study, were evaluated for film structure, electrochemical performance and passive film composition and structure. The film's morphology was evaluated using scanning electron microscopy (SEM). Morphologies of the sputtered alloys ranged from zones 1 to zone T. X-ray diffraction (XRD) was used as a quick check for the presence of secondary phases that are detrimental to corrosion behavior. Although secondary phases were present, MgY particles, they did not affect the corrosion performance of the alloys. Electrochemical testing included potentiodynamic polarization, potentiostatic long term testing, and electrochemical impedance spectroscopy. All studies were performed using a standard three electrode technique in one of two solutions; pH 12 buffered solution containing 0.1M NaCl and 0.05M Nasb2Bsb4Osb7 with varied chloride concentration up to 3.5sp{w}/sb{o} NaCl (pH 9.2). Corrosion rates for all four alloys were a minimum of two orders of magnitude lower than either pure Mg or pure Y. The chemical composition of the air-formed oxides, the passive formed upon immersion in the pH 12 buffered solution with no applied potential, and the passive films formed by potentiostatic polarization in the same solution were characterized using XPS. The internal structure of these surface films was identified using transmission electron microscopy. Results from XPS indicated that a bi-layer oxide-hydroxide film was present on the surface of all the sputtered alloys. The inner layer of the film was found to be Ysb2Osb3. The outer layer was a mixture

  14. Preparation of tantalum-based alloys by a unique CVD process

    NASA Technical Reports Server (NTRS)

    Bryant, W. A.; Meier, G. H.

    1975-01-01

    The paper describes a sequential pulsing technique for deposition of refractory alloys and evaluates the technique for the deposition of the tantalum-base alloys Ta-10W (Ta-10 st% W) and T-111 (Ta-8 wt% W-2 wt% Hf). The deposition cycle for Ta-10W was chosen as alternate injections of TaCl5 plus hydrogen and WCl6 plus hydrogen. The cycle for T-111 was chosen as injections of TaCl5 plus hydrogen interspersed with injections of WCl6 plus hydrogen. A temperature range of 900-1300 C was chosen for both alloys. The ability of the pulse process to blanket a uniformly heated section of substrate with a mixture of gases, whose composition varies not with position on the substrate but instead with time of residence in the reactor, allows metal of uniform thickness to be deposited. It is shown that Ta and W can be deposited at high temperature with the formation of a dense columnar grain structure, so that the feasibility of preparing uniformly thick deposits of these elements by a 'pulsing' modification of CVD is demonstrated. A similar attempt to deposit T-111 was unsuccessful due to the difficulty in reducing HfCl4.

  15. Comparative Evaluation of Marginal Accuracy of a Cast Fixed Partial Denture Compared to Soldered Fixed Partial Denture Made of Two Different Base Metal Alloys and Casting Techniques: An In vitro Study.

    PubMed

    Jei, J Brintha; Mohan, Jayashree

    2014-03-01

    The periodontal health of abutment teeth and the durability of fixed partial denture depends on the marginal adaptation of the prosthesis. Any discrepancy in the marginal area leads to dissolution of luting agent and plaque accumulation. This study was done with the aim of evaluating the accuracy of marginal fit of four unit crown and bridge made up of Ni-Cr and Cr-Co alloys under induction and centrifugal casting. They were compared to cast fixed partial denture (FPD) and soldered FPD. For the purpose of this study a metal model was fabricated. A total of 40 samples (4-unit crown and bridge) were prepared in which 20 Cr-Co samples and 20 Ni-Cr samples were fabricated. Within these 20 samples of each group 10 samples were prepared by induction casting technique and other 10 samples with centrifugal casting technique. The cast FPD samples obtained were seated on the model and the samples were then measured with travelling microscope having precision of 0.001 cm. Sectioning of samples was done between the two pontics and measurements were made, then the soldering was made with torch soldering unit. The marginal discrepancy of soldered samples was measured and all findings were statistically analysed. The results revealed minimal marginal discrepancy with Cr-Co samples when compared to Ni-Cr samples done under induction casting technique. When compared to cast FPD samples, the soldered group showed reduced marginal discrepancy.

  16. Thermodynamics-Based Computational Design of Al-Mg-Sc-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Haidemenopoulos, G. N.; Katsamas, A. I.; Kamoutsi, H.

    2010-04-01

    Alloying additions of Sc and Zr raise the yield strength of Al-Mg alloys significantly. We have studied the effects of Sc and Zr on the grain refinement and recrystallization resistance of Al-Mg alloys with the aid of computational alloy thermodynamics. The grain refinement potential has been assessed by Scheil-Gulliver simulations of solidification paths, while the recrystallization resistance (Zener drag) has been assessed by calculation of the precipitation driving forces of the Al3Sc and Al3Zr intermetallics. Microstructural performance indices have been derived, used to rank several alloy composition variants, and finally select the variant with the best combination of grain refinement and recrystallization resistance. The method can be used, with certain limitations, for a thermodynamics-based design of Al-Mg and other alloy compositions.

  17. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

  18. Brushing-Induced Surface Roughness of Two Nickel Based Alloys and a Titanium Based Alloy: A Comparative Study - In Vitro Study

    PubMed Central

    Acharya, B L Guruprasanna; Nadiger, Ramesh; Shetty, Bharathraj; Gururaj, G; Kumar, K Naveen; Darshan, D D

    2014-01-01

    Background: Alloys with high nickel content have been increasingly used in dentistry. Alloys have high corrosion rates when exposed to chemical or physical forces that are common intra orally. Titanium is the most biocompatible materials for crowns, fixed partial dentures and implants in the present use, but paradoxically the self-protective oxide film on the titanium can be affected by excessive use of the most common preventive agents in dentistry. Therefore, this study is undertaken in order to draw attention toward the potential effect of prophylactic brushing in a saline medium. Materials and Methods: Forty-five wax patterns in equal dimensions of 10 mm × 10 mm × 2 mm were cast in titanium (Grade II) and nickel-chromium. Of the 45 wax patterns, 15 wax patterns were used for preparing cast titanium samples and 30 wax patterns were used for preparing cast nickel-chromium samples and polished. These samples were divided into three groups of 15 samples each. They are brushed for 48 h each clinically simulating 2 years of brushing in a saline tooth paste medium. The surface roughnesses of the samples were evaluated using profilometer, scanning electron microscopes and energy dispersive spectroscopy. Results were subjected to statistical analysis. Results: The statistical analysis of the Rz and Ra surface roughness values were calculated. Significant difference of surface roughness was present in the titanium samples compared to that of the machine-readable cataloguing and Wirolloy (nickel-chromium) samples after the study. To know the difference in the values of all samples before and after, Student’s paired t-test was carried out. Results showed that there is a significant change in the Rz and Ra values of titanium samples. Conclusion: The present findings suggest that, prophylactic brushing with the fluoridated toothpaste have an effect on the surface roughness of titanium and also to a certain extent, on nickel-chromium. Therefore, careful consideration must

  19. Elements loss analysis based on spectral diagnosis in laser-arc hybrid welding of aluminum alloy

    NASA Astrophysics Data System (ADS)

    Chen, Yong; Chen, Hui; Zhu, Minhao; Yang, Tao; Shen, Lin

    2017-07-01

    Aluminum alloy has been widely used in automobiles, high-speed trains, aerospace and many other fields. The loss of elements during welding process causes welding defects and affects the microstructure and properties of the joints. This paper discusses the correlation between welding process, spectral intensity and loss of elements in laser-arc hybrid welding of Al alloys. The results show that laser power and arc current have a significant impact on the spectral intensity and loss of elements. Compared with the base metal, the contents of alloying elements in the weld area are lower. The burning losses of alloy elements increase with the welding heat input.

  20. Thermodynamic properties of gadolinium in Ga-Sn and Ga-Zn eutectic based alloys

    NASA Astrophysics Data System (ADS)

    Maltsev, Dmitry S.; Volkovich, Vladimir A.; Yamshchikov, Leonid F.; Chukin, Andrey V.

    2016-09-01

    Thermodynamic properties of gadolinium in Ga-Sn and Ga-Zn eutectic based alloys were studied. Temperature dependences of gadolinium activity in the studied alloys were determined at 573-1073 K employing the EMF method. Solubility of gadolinium in the Ga-Sn and Ga-Zn alloys was measured at 462-1073 K using IMCs sedimentation method. Activity coefficients as well as partial and excess thermodynamic functions of gadolinium in the studied alloys were calculated on the basis of the obtained experimental data.

  1. Hydrogen embrittlement considerations in niobium-base alloys for application in the ITER divertor

    SciTech Connect

    Peterson, D.T. ); Hull, A.B.; Loomis, B.A. )

    1991-01-01

    The ITER divertor will be subjected to hydrogen from aqueous corrosion by the coolant and by transfer from the plasma. Global hydrogen concentrations are one factor in assessing hydrogen embrittlement but local concentrations affected by source fluxes and thermotransport in thermal gradients are more important considerations. Global hydrogen concentrations is some corrosion- tested alloys will be presented and interpreted. The degradation of mechanical properties of Nb-base alloys due to hydrogen is a complex function of temperature, hydrogen concentration, stresses and alloy composition. The known tendencies for embrittlement and hydride formation in Nb alloys are reviewed.

  2. Hydrogen embrittlement considerations in niobium-base alloys for application in the ITER divertor

    SciTech Connect

    Peterson, D.T.; Hull, A.B.; Loomis, B.A.

    1991-12-31

    The ITER divertor will be subjected to hydrogen from aqueous corrosion by the coolant and by transfer from the plasma. Global hydrogen concentrations are one factor in assessing hydrogen embrittlement but local concentrations affected by source fluxes and thermotransport in thermal gradients are more important considerations. Global hydrogen concentrations is some corrosion- tested alloys will be presented and interpreted. The degradation of mechanical properties of Nb-base alloys due to hydrogen is a complex function of temperature, hydrogen concentration, stresses and alloy composition. The known tendencies for embrittlement and hydride formation in Nb alloys are reviewed.

  3. 10,000-Hour Cyclic Oxidation Behavior at 982 C (1800 F) of 68 High-Temperature Co-, Fe-, and Ni-Base Alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.

    1997-01-01

    Sixty-eight high temperature Co-, Fe-, and Ni-base alloys were tested for 10-one thousand hour cycles in static air at 982 C (1800 F). The oxidation behavior of the test samples was evaluated by specific weight change/time data, x-ray diffraction of the post-test samples, and their final appearance. The gravimetric and appearance data were combined into a single modified oxidation parameter, KB4 to rank the cyclic oxidation resistance from excellent to catastrophic. The alloys showing the 'best' resistance with no significant oxidation attack were the alumina/aluminate spinel forming Ni-base turbine alloys: U-700, NASA-VIA and B-1900; the Fe-base ferritic alloys with Al: TRW-Valve, HOS-875, NASA-18T, Thermenol and 18SR; and the Ni-base superalloy IN-702.

  4. Steam Oxidation Behavior of Advanced Steels and Ni-Based Alloys at 800 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boroń, L.; Deodeshmukh, V.; Sobczak, J.; Sobczak, N.; Witkowska, M.; Ratuszek, W.; Chruściel, K.

    2017-02-01

    This publication studies the steam oxidation behavior of advanced steels (309S, 310S and HR3C) and Ni-based alloys (Haynes® 230®, alloy 263, alloy 617 and Haynes® 282®) exposed at 800 °C for 2000 h under 1 bar pressure, in a pure water steam system. The results revealed that all exposed materials showed relatively low weight gain, with no spallation of the oxide scale within the 2000 h of exposure. XRD analysis showed that Ni-based alloys developed an oxide scale consisting of four main phases: Cr2O3 (alloy 617, Haynes® 282®, alloy 263 and Haynes® 230®), MnCr2O4 (alloy 617, Haynes® 282® and Haynes® 230®), NiCr2O4 (alloy 617) and TiO2 (alloy 263, Haynes® 282®). In contrast, advanced steels showed the development of Cr2O3, MnCr2O4, Mn7SiO12, FeMn(SiO4) and SiO2 phases. The steel with the highest Cr content showed the formation of Fe3O4 and the thickest oxide scale.

  5. Nanocrystalline Al-based alloys - lightweight materials with attractive mechanical properties

    NASA Astrophysics Data System (ADS)

    Latuch, J.; Cieslak, G.; Dimitrov, H.; Krasnowski, M.; Kulik, T.

    2009-01-01

    In this study, several ways of bulk nanocrystalline Al-based alloys' production by high-pressure compaction of powders were explored. The effect of chemical composition and compaction parameters on the structure, quality and mechanical properties of the bulk samples was studied. Bulk nanocrystalline Al-Mm-Ni-(Fe,Co) alloys were prepared by ball-milling of amorphous ribbons followed by consolidation. The maximum microhardness (540 HV0.1) was achieved for the samples compacted at 275 °C under 7.7 GPa (which resulted in an amorphous bulk) and nanocrystallised at 235 °C for 20 min. Another group of the produced materials were bulk nanocrystalline Al-Si-(Ni,Fe)-Mm alloys obtained by ball-milling of nanocrystalline ribbons and consolidation. The hardness of these samples achieved the value five times higher (350HV) than that of commercial 4xxx series Al alloys. Nanocrystalline Al-based alloys were also prepared by mechanical alloying followed by hot-pressing. In this group of materials, there were Al-Fe alloys containing 50-85 at.% of Al and ternary or quaternary Al-Fe-(Ti, Si, Ni, Mg, B) alloys. Microhardness of these alloys was in the range of 613 - 1235 HV0.2, depending on the composition.

  6. Steam Oxidation Behavior of Advanced Steels and Ni-Based Alloys at 800 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boroń, L.; Deodeshmukh, V.; Sobczak, J.; Sobczak, N.; Witkowska, M.; Ratuszek, W.; Chruściel, K.

    2017-03-01

    This publication studies the steam oxidation behavior of advanced steels (309S, 310S and HR3C) and Ni-based alloys (Haynes® 230®, alloy 263, alloy 617 and Haynes® 282®) exposed at 800 °C for 2000 h under 1 bar pressure, in a pure water steam system. The results revealed that all exposed materials showed relatively low weight gain, with no spallation of the oxide scale within the 2000 h of exposure. XRD analysis showed that Ni-based alloys developed an oxide scale consisting of four main phases: Cr2O3 (alloy 617, Haynes® 282®, alloy 263 and Haynes® 230®), MnCr2O4 (alloy 617, Haynes® 282® and Haynes® 230®), NiCr2O4 (alloy 617) and TiO2 (alloy 263, Haynes® 282®). In contrast, advanced steels showed the development of Cr2O3, MnCr2O4, Mn7SiO12, FeMn(SiO4) and SiO2 phases. The steel with the highest Cr content showed the formation of Fe3O4 and the thickest oxide scale.

  7. Colorimetric analysis of opaque porcelain fired to different base metal alloys used in metal ceramic restorations.

    PubMed

    Ozcelik, Tuncer Burak; Yilmaz, Burak; Ozcan, Isil; Kircelli, Cem

    2008-03-01

    The popularity of base metal alloys has considerably increased in recent years because of their superior mechanical properties as well as the high cost of noble alloys. However, there is disagreement about their effect on the opaque porcelain color and the color differences among base metal alloys. The purpose of this in vitro study was to determine and compare the influence of various commercially available base metal alloys (excluding titanium-based systems) on the resulting color of opaque porcelain with the use of a colorimetric device. Fourteen different types of Ni-Cr and 3 different types of Co-Cr porcelain bonding alloys were selected with a Au-Pd alloy (V-Delta SF) as the control group for colorimetric measurements and determination of color shift after opaque application. Shade B1 of an opaque porcelain (IPS d.SIGN Opaquer) was applied (0.1 mm) to all specimens (16 mm x 1 mm). The color coordinates of each specimen were measured with a chromameter. The data were displayed in L*, a*, and b* values according to the CIELAB system, and the color differences (DeltaE) between base metal alloys and the control group were calculated. Data were statistically analyzed with 1-way ANOVA (alpha=.05). The ANOVA was followed by Dunnett's multiple comparison test for comparisons with the control group to determine specifically which groups were significantly different from the control group. The L* value of only 1 base metal alloy was significantly different from the control group (P<.001). All base metal alloy groups except 3 had a* values which were significantly different from the control group a* value (P=.001 for Rexillium III, P=.008 for Heracles N, and P<.001 for the remaining 12 alloys), whereas only 3 base metal alloys were not statistically significantly different from the control group in the means of b* values (P<.001). All base metal alloys to which opaque porcelain was applied had significantly different DeltaE values in comparison with the control group (P

  8. The influence of heat treatments on several types of base-metal removable partial denture alloys.

    PubMed

    Morris, H F; Asgar, K; Rowe, A P; Nasjleti, C E

    1979-04-01

    Four removable partial denture alloys, Vitallium (Co-Cr alloy), Dentillium P.D. (Fe-Cr alloy), Durallium L.G. (Co-Cr-Ni alloy), and Ticonium 100 (Ni-Cr alloy), were evaluated in the as-cast condition and after heat treatment for 15 minutes at 1,300 degrees, 1,600 degrees, 1,900 degrees, and 2,200 degrees F followed by quenching in water. The following properties were determined and compared for each alloy at each heat treatment condition: the yield strengths at 0.01%, 0.1%, and 0.2% offsets, the ultimate tensile strength, the percent elongation, the modulus of elasticity, and the Knoop microhardness. The results were statistically analyzed. Photomicrographs were examined for each alloy and test condition. The following conclusions were made: 1. The "highest values" were exhibited by the as-cast alloy. 2. Heat treatment of the partial denture alloys tested resulted in reductions in strength, while the elongations varied. This study demonstrates that, in practice, one should avoid (a) prolonged "heat-soaking" while soldering and (b) grinding or polishing of the casting until the alloy is "red hot". 3. Durallium L.G. was the least affected by the various heat treatment conditions. 4. Conventional reporting of the yield strength at 0.2% offset, the ultimate tensile strength, and percent elongation are not adequate to completely describe and compare the mechanical behavior of alloys. The reporting of the yield strength at 0.01% offset, in addition to the other reported properties, will provide a more complete description of the behavior of the dental alloys.

  9. SCC evaluation of candidate container alloys by DCB method

    SciTech Connect

    Roy, A.K.; Freeman, D.C.; Lum, B.Y.; Spragge, M.K.

    1999-09-24

    The authors use a solid mechanics approach to investigate hydride formation and cracking in zirconium-niobium alloys used in the pressure tubes of CANDU nuclear reactors. In this approach, the forming hydride is assumed to be purely elastic and its volume dilation is accommodated by elasto-plastic deformation of the surrounding matrix material. The energetics of the hydride formation is revisited and the terminal solid solubility of hydrogen in solution is defined on the basis of the total elasto-plastic work done on the system by the forming hydride and the external loads. Hydrogen diffusion and probabilistic hydride formation coupled with the material deformation are modeled at a blunting crack tip under plane strain loading. A full transient finite element analysis allows for numerical monitoring of the development and expansion of the hydride zone as the externally applied loads increase. Using a Griffith fracture criterion for fracture limitiation, the reduced fracture resistance of the alloy can be predicted and the factors affecting fracture toughness quantified.

  10. Nickel-based Gadolinium Alloy for Neutron Adsorption Application in Ram Packages

    SciTech Connect

    Gregg Wachs; James Sterbentz; William Hurt; P. E. McConnell; C. V. Robino; F. Tovesson; T. S. Hill

    2007-10-01

    Neutron transmission experiments were performed on samples of an advanced nickel-chromium-molybdenum-gadolinium (Ni-Cr-Mo-Gd) neutron absorber alloy and chromium-nickel (Cr-Ni) stainless steel, modified by the addition of boron. The primary purpose of the experiments was to demonstrate the thermal neutron absorbing capability of the materials at specific gadolinium and boron dopant levels. The Ni-Cr-Mo-Gd alloy is envisioned to be deployed for criticality control of highly enriched U.S. Department of Energy (DOE)-owned spent nuclear fuel (SNF). For these transmission experiments, test samples were fabricated with 0.0, 1.58 and 2.1 wt% natural gadolinium dispersed in a Ni-Cr-Mo base alloy and 1.16 wt% boron in stainless steel. The transmission experiments were successfully carried out at the Los Alamos Neutron Science Center (LANSCE). Measured data from the neutron transmission experiments were compared to calculated results derived from a simple exponential transmission formula using total neutron cross sections. Excellent agreement between the measured and calculated results demonstrated the expected strong thermal absorption capability of the gadolinium and boron elements and in addition, verified the measured elemental composition of the Ni-Cr-Mo-Gd alloy and borated stainless steel test samples. The good agreement also indirectly confirmed that the size and distribution of the gadolinium in both the hot-top (as-cast) and Ni-Cr-Mo-Gd converted to plate was not a discriminator related to neutron absorption. Moreover, the Evaluated Nuclear Data File (ENDF VII) total neutron cross section data were accurate.

  11. Elevated temperature fretting fatigue of nickel based alloys

    NASA Astrophysics Data System (ADS)

    Gean, Matthew C.

    This document details the high temperature fretting fatigue of high temperature nickel based alloys common to turbine disk and blade applications. The research consists of three area of focus: Experiments are conducted to determine quantitatively the fretting fatigue lives of advanced nickel based alloys; Analytical tools are developed and used to investigate the fretting fatigue response of the material; Fractographic analysis of the experimental results is used to improve the analytical models employed in the analysis of the experiments. Sixty three fretting fatigue experiments were conducted at 649 °C using a polycrystalline Nickel specimen in contact with directionally solidified and single crystal Nickel pads. Various influences on the fretting fatigue life are investigated. Shot peened Rene' 95 had better fretting fatigue life compared to shot peened Rene' 88. Shot peening produced a 2x increase in life for Rene' 95, but only a marginal improvement in the fretting fatigue life for Rene' 88. Minor cycles in variable amplitude loading produces significant damage to the specimen. Addition of occasional overpeaks in load produces improvements in fretting fatigue life. Contact tractions and stresses are obtained through a variety of available tools. The contact tractions can be efficiently obtained for limited geometries, while FEM can provide the contact tractions for a broader class of problems, but with the cost of increased CPU requirements. Similarly, the subsurface contact stresses can be obtained using the contact tractions as a boundary condition with either a semi-analytical FFT method or FEM. It is found that to calculate contact stresses the FFT was only marginally faster than FEM. The experimental results are combined with the analysis to produce tools that are used to design against fretting fatigue. Fractographic analysis of the fracture surface indicates the nature of the fretting fatigue crack behavior. Interrupted tests were performed to analyze

  12. Thermophysical Properties of Liquid AlTi-Based Alloys

    NASA Astrophysics Data System (ADS)

    Egry, I.; Holland-Moritz, D.; Novakovic, R.; Ricci, E.; Wunderlich, R.; Sobczak, N.

    2010-05-01

    The surface tension and density of three liquid AlTi-based alloys (AlTiV, AlTiNb, and AlTiTa) have been measured using electromagnetic levitation as a tool for containerless processing. Surface tension has been determined by the oscillating-drop method, while the density was measured using a shadowgraph technique. Both quantities were determined over a wide temperature range, including the undercooled regime. In addition, sessile-drop and pendant-drop experiments to determine the surface tension were performed in a recently built high-temperature furnace. The measured data were compared to thermodynamic calculations using phenomenological models and the Butler equation. Generally, good agreement was found.

  13. Concurrent Integration of Science-Based Mechanistic Relationships with Computational Thermodynamics and Kinetic Simulations for Strengthening Magnesium Alloys at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Bryan, Z. L.; Manuel, M. V.

    2015-01-01

    Integrated computational materials engineering approaches to alloy development leverage the hierarchical, interconnected nature of materials systems to rapidly optimize material performance. Particular emphasis is placed on the use of predictive models and simulation tools to elucidate fundamental relationships within the processing-structure-processing materials paradigm. For the current work, computational simulation results were used in combination with mechanistic, science-based models to assist alloy design. Two case studies are presented as illustrative examples that focus on high-temperature magnesium (Mg) alloy development. Solid solution strengthening potency and solute-based effects on creep rate were discussed in the first case study to guide strategies for solute selection in alloy development. This analysis was completed through the identification of composition-sensitive microstructural parameters that were subsequently evaluated in a predictive fashion. The second case study used computational thermo-kinetic simulations to evaluate Mg alloy precipitate systems for their ability to nucleate a high number density of coarsening-resistant particles. This nucleation and growth analysis was then applied to a Mg-Sn-Al alloy to highlight the utility of the current methodology in predicting multicomponent alloy precipitation behavior. This paper ultimately seeks to provide insight into an integrative approach that captures the important underlying material physics through relationships parameterized by descriptive thermodynamic and kinetic factors, where these factors can be readily calculated with a commercially available suite of computational tools in concert with accessible data in the literature.

  14. A comparative evaluation of welding consumables for dissimilar weids between 316LN austenitic stainless steel and Alloy 800

    NASA Astrophysics Data System (ADS)

    Sireesha, M.; Albert, Shaju K.; Shankar, V.; Sundaresan, S.

    2000-03-01

    Transition joints in power plants between ferritic steels and austenitic stainless steels suffer from a mismatch in coefficients of thermal expansion (CTE) and the migration of carbon during service from the ferritic to the austenitic steel. To overcome these, nickel-based consumables are commonly used. The use of a trimetallic combination with an insert piece of intermediate CTE provides for a more effective lowering of thermal stresses. The current work envisages a trimetallic joint involving modified 9Cr-1Mo steel and 316LN austenitic stainless steel as the base materials and Alloy 800 as the intermediate piece. Of the two joints involved, this paper describes the choice of welding consumables for the joint between Alloy 800 and 316LN. Four consumables were examined: 316, 16-8-2, Inconel 82 and Inconel 182. The comparative evaluation was based on hot cracking tests and estimation of mechanical properties and coefficient of thermal expansion. While 16-8-2 exhibited highest resistance to solidification cracking, the Inconel filler materials also showed adequate resistance; additionally, the latter were superior from the mechanical property and coefficient of thermal expansion view-points. It is therefore concluded that for the joint between Alloy 800 and 316LN the Inconel filler materials offer the best compromise.

  15. Isothermal and cyclic oxidation at 1000 and 1100 deg C of four nickel-base alloys: NASA-TRW VIA, B-1900, 713C, and 738X

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Santoro, G. J.; Lowell, C. E.

    1973-01-01

    The isothermal and cyclic oxidation resistance of four cast Ni-base gamma + gamma prime alloys, NASA-TRW Via, B-1900, 713C, and 738X, was determined in still air at 1000 and 1100 C. The oxidation process was evaluated by specific sample weight change with time, sample thickness change, X-ray diffraction of the scales, and sample metallography. The behavior is discussed in terms of the Cr, Al, and refractory metal contents of the alloys.

  16. Welding of NOREM iron-base hardfacing alloy wire products: Procedures for gas tungsten arc welding

    SciTech Connect

    Phillps, M.K.; Findlan, S.J. . Nondestructive Evaluation Center)

    1992-09-01

    New wire products have been successfully fabricated and procedures developed for automatic gas tungsten arc welding of wear-resistant NOREM iron-base alloys. Research demonstrated that sound multilayer welds on carbon and stainless steel substrates can be obtained without the use of preheating. These developments point to the advantages of NOREM alloys for field applications, such as valve refurbishing.

  17. Modern Refractory Alloys Based on Titanium Gamma-Aluminide: Prospects of Development and Application

    NASA Astrophysics Data System (ADS)

    Nochovnaya, N. A.; Panin, P. V.; Kochetkov, A. S.; Bokov, K. A.

    2014-11-01

    The recent scientific and engineering level of refractory intermetallic alloys based on equiatomic titanium gamma-aluminide (TiAl) for aircraft engines and power plants is reviewed. The main tendencies and prospects of development of such alloys, processes of their production and treatment are described.

  18. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  19. Pore Formation Upon Nitriding Iron and Iron-Based Alloys: The Role of Alloying Elements and Grain Boundaries

    NASA Astrophysics Data System (ADS)

    Schwarz, B.; Göhring, H.; Meka, S. R.; Schacherl, R. E.; Mittemeijer, E. J.

    2014-12-01

    Pure iron and a series of iron-based Fe-Me alloys (with Me = Al, Si, Cr, Co, Ni, and Ge) were nitrided in a NH3/H2 gas mixture at 923 K (650 °C). Different nitriding potentials were applied to investigate the development of pores under ferrite and austenite stabilizing conditions. In all cases, pores developed in the nitrided microstructure, i.e., also and strikingly pure ferritic iron exhibited pore development. The pore development is shown to be caused by the decomposition of (homogeneous) nitrogen-rich Fe(-Me)-N phase into nitrogen-depleted Fe(-Me)-N phase and molecular N2 gas. The latter, gas phase can be associated with such high pressure that the surrounding iron-based matrix can yield. Thermodynamic assessments indicate that continued decomposition, i.e., beyond the state where yielding is initiated, is possible. Precipitating alloying-element nitrides, i.e., AlN, CrN, or Si3N4, in the diffusion zone below the surface, hinder the formation of pores due to the competition of alloying-element nitride (Me x N y ) precipitation and pore (N2) development; alloying elements reducing the solubility of nitrogen enhance pore formation. No pore formation was observed upon nitriding a single crystalline pure iron specimen, nitrided under ferrite stabilizing conditions, thereby exhibiting the essential function of grain boundaries for nucleation of pores.

  20. Friction and wear of iron-base binary alloys in sliding contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Multipass sliding friction experiments were conducted with various iron base binary alloys in contact with a single crystal silicon carbide surface in vacuum. Results indicate that the atomic size and concentration of alloy elements play important roles in controlling the transfer and friction properties of iron base binary alloys. Alloys having high solute concentration produce more transfer than do alloys having low solute concentration. The coefficient of friction during multipass sliding generally increases with an increase in the concentration of alloying element. The change of friction with succeeding passes after the initial pass also increases as the solute to iron, atomic radius ratio increases or decreases from unity.

  1. Thermal stress-relief treatments for 2219 aluminum alloy are evaluated

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Evaluation of three thermal stress relief treatments for 2219 aluminum alloy in terms of their effect on residual stress, mechanical properties, and stress corrosion resistance. The treatments are post aging and stress relieving fullscale and subscale parts formed in the aged T81 condition, and aging subscale parts formed in the unaged T31 condition.

  2. Evaluation of an experimental Ti-Co alloy for dental restorations.

    PubMed

    Wang, Russell; Welsch, Gerhard

    2013-11-01

    Precision and surface quality of pure titanium (Ti) castings for dental and biomedical uses are limited because of the high melting temperature and the violent reactivity of Ti with mold materials during casting procedures. This feasibility study evaluates an experimental low-melting Ti-Co alloy in term of its microstructure and physical and mechanical properties. Tensile samples of Ti-12 wt % Co alloy were cast under a protective argon atmosphere. The melting range of the cast samplers was determined. Cast samples were annealed at 1010°C for various time intervals in order to homogenize microstructures. Microstructures were examined by optical and scanning electron microscopy. Tensile strength and microhardness tests were performed and correlated with microstructures resulting from annealing processes. Ti2Co intermetallic compound coexisted with Ti-Co solid solution in all samples. The melting range of the alloy was 1062-1088°C, which is 568°C lower than that of Ti. The thickness of the surface oxide scale on cast samples was dramatically reduced to 1-3 μm because of the low-melting nature of the alloy. Solution treatment at 1010°C for 100 h yields the highest tensile strength. Ultimate tensile strength is measured from 852 to 1240 MPa which is stronger than currently used dental alloys. Microhardness values were ranged from 341 to 488 KHN and elongation was from 1.2 to 1.8%. Both microhardness and percentage elongation are similar to those of dental Co-Cr alloys. One hundred hours of annealing dissolved dendritic boundaries and transformed the alloy to a more microductitle matrix, however, the intermetallic compound of Ti2Co remained. Copyright © 2013 Wiley Periodicals, Inc.

  3. NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr.

    1993-01-01

    This report on the NASA-UVa Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from January 1, 1992 to June 30, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) powder metallurgy 2XXX alloys, (3) rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  4. An in situ USAXS–SAXS–WAXS study of precipitate size distribution evolution in a model Ni-based alloy

    DOE PAGES

    Andrews, Ross N.; Serio, Joseph A.; Muralidharan, Govindarajan; ...

    2017-05-30

    Intermetallic γ' precipitates typically strengthen nickel-based superalloys. The shape, size and spatial distribution of strengthening precipitates critically influence alloy strength, while their temporal evolution characteristics determine the high-temperature alloy stability. Combined ultra-small-, small- and wide-angle X-ray scattering (USAXS–SAXS–WAXS) analysis can be used to evaluate the temporal evolution of an alloy's precipitate size distribution (PSD) and phase structure duringin situheat treatment. Analysis of PSDs from USAXS–SAXS data employs either least-squares fitting of a preordained PSD model or a maximum entropy (MaxEnt) approach, the latter avoidinga prioridefinition of a functional form of the PSD. However, strong low-qscattering from grain boundaries and/or structuremore » factor effects inhibit MaxEnt analysis of typical alloys. Lastly, this work describes the extension of Bayesian–MaxEnt analysis methods to data exhibiting structure factor effects and low-qpower law slopes and demonstrates their use in anin situstudy of precipitate size evolution during heat treatment of a model Ni–Al–Si alloy.« less

  5. An in situ USAXS-SAXS-WAXS study of precipitate size distribution evolution in a model Ni-based alloy.

    PubMed

    Andrews, Ross N; Serio, Joseph; Muralidharan, Govindarajan; Ilavsky, Jan

    2017-06-01

    Intermetallic γ' precipitates typically strengthen nickel-based superalloys. The shape, size and spatial distribution of strengthening precipitates critically influence alloy strength, while their temporal evolution characteristics determine the high-temperature alloy stability. Combined ultra-small-, small- and wide-angle X-ray scattering (USAXS-SAXS-WAXS) analysis can be used to evaluate the temporal evolution of an alloy's precipitate size distribution (PSD) and phase structure during in situ heat treatment. Analysis of PSDs from USAXS-SAXS data employs either least-squares fitting of a preordained PSD model or a maximum entropy (MaxEnt) approach, the latter avoiding a priori definition of a functional form of the PSD. However, strong low-q scattering from grain boundaries and/or structure factor effects inhibit MaxEnt analysis of typical alloys. This work describes the extension of Bayesian-MaxEnt analysis methods to data exhibiting structure factor effects and low-q power law slopes and demonstrates their use in an in situ study of precipitate size evolution during heat treatment of a model Ni-Al-Si alloy.

  6. Band gaps by design: Tailoring ZnO based semiconductor alloy films

    NASA Astrophysics Data System (ADS)

    Che, Hui

    This dissertation presents the research on the synthesis of ZnO based ternary semiconductor alloy films with tailored band gaps and the studies in their structural and optical properties. MgxZn1-xO alloys expanded the band gaps from 3.20 eV to deeper UV region of 5.67 eV. While ZnSxO1-x reduced the band gaps into the visible region of 2.9 eV. The alloy films were grown via reactive sputtering deposition, which is a cost effective and environment-friendly technique. An analytical method was developed for accurately determining the band gaps of alloys via transmission spectroscopy. The structural inhomogeneity issues in the Mg xZn1-xO alloys were studied via Selective Resonant Raman Scattering. Urbach energy analysis and Raman spectral line width analysis indicated that structural defects and alloy composition fluctuations in the MgxZn1-xO alloy films are the dominant origins of the localized electronic tail states and the Raman line broadening. While the Raman line broadening due to the anharmonicity of the alloys is not significant. The achievement of ZnSxO1-x alloy films with reduced band gaps paved the way for further research on band gap engineering of ZnO in the visible region.

  7. Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.

    1987-01-01

    The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

  8. Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.

    1987-01-01

    The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

  9. Influence of S. mutans on base-metal dental casting alloy toxicity.

    PubMed

    McGinley, E L; Dowling, A H; Moran, G P; Fleming, G J P

    2013-01-01

    We have highlighted that exposure of base-metal dental casting alloys to the acidogenic bacterium Streptococcus mutans significantly increases cellular toxicity following exposure to immortalized human TR146 oral keratinocytes. With Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), S. mutans-treated nickel-based (Ni-based) and cobalt-chromium-based (Co-Cr-based) dental casting alloys were shown to leach elevated levels of metal ions compared with untreated dental casting alloys. We targeted several biological parameters: cell morphology, viable cell counts, cell metabolic activity, cell toxicity, and inflammatory cytokine expression. S. mutans-treated dental casting alloys disrupted cell morphology, elicited significantly decreased viable cell counts (p < 0.0001) and cell metabolic activity (p < 0.0001), and significantly increased cell toxicity (p < 0.0001) and inflammatory cytokine expression (p < 0.0001). S. mutans-treated Ni-based dental casting alloys induced elevated levels of cellular toxicity compared with S. mutans-treated Co-Cr-based dental casting alloys. While our findings indicated that the exacerbated release of metal ions from S. mutans-treated base-metal dental casting alloys was the likely result of the pH reduction during S. mutans growth, the exact nature of mechanisms leading to accelerated dissolution of alloy-discs is not yet fully understood. Given the predominance of S. mutans oral carriage and the exacerbated cytotoxicity observed in TR146 cells following exposure to S. mutans-treated base-metal dental casting alloys, the implications for the long-term stability of base-metal dental restorations in the oral cavity are a cause for concern.

  10. Evaluation of the Mechanical Properties of Electroslag Refined Fe-12Ni Alloys

    NASA Technical Reports Server (NTRS)

    Bhat, G. K.

    1978-01-01

    Three Fe-12Ni alloys, individually alloyed with small amounts of V, Ti, and Al, were manufactured through different melting techniques, with special emphasis on electroslag remelting, in order to achieve different levels of metal purity and associated costs. The relative effectiveness of these melting techniques was evaluated from tensile and slow bend fracture toughness behavior at 25 C and -196 C after tempering the test specimens at various temperatures. The best melting procedure was vacuum induction melting (VIM) with or without electroslag remelting (ESR). VIM+ESR is the recommended procedure since ESR provides increased yield of plate product, a reduction of overall manufacturing costs and, depending on the alloy composition, improved tensile and fracture toughness properties.

  11. NEUTRON REACTOR FUEL ELEMENT UTILIZING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Saller, H.A.; Keeler, J.R.; Szumachowski, E.R.

    1957-11-12

    This patent relates to clad fuel elements for use in neutronic reactors and is drawn to such a fuel element which consists of a core of fissionable material, comprised of an alloy of zirconium and U/sup 235/ enriched uranium, encased in a jacket of a binary zirconium-tin alloy in which the tin content ranges between 1 and 15% by weight.

  12. Modifying ability of titanium-based pelleted master alloys

    NASA Astrophysics Data System (ADS)

    Bazhin, V. Yu.; Savchenkov, S. A.; Kosov, Ya. I.

    2017-05-01

    The problem of enhancing the quality of pressed titanium master alloys is discussed to increase the rate and degree of dissolution of their components and to ensure the formation of a fine-grained structure in aluminum alloys. A technology of producing a pelleted titanium master alloy for effective correction of the chemical composition of an aluminum alloy in casting is developed and tested. Incoming inspection of the component composition and the flux distribution in the volume of pressed pellets of various manufacturers is performed. The rate of dissolution of pressed powder master alloys in the aluminum melt is studied, and their modifying ability is estimated after studying the microstructures of cast blanks. Molasses is used as a binder in a pelleted master alloy. As a result, we achieved a uniform flux distribution over the pellet volume and the formation of uniform pores after annealing as compared pelleted master alloys of other manufacturers. The fabricated alloying briquettes have higher strength characteristics and their dissolution rate in the aluminum melt is higher than those of analogs by 15-20%.

  13. Cerium-based conversion coatings on magnesium alloys

    NASA Astrophysics Data System (ADS)

    Castano Londono, Carlos Eduardo

    This research is primarily focused on gaining a better understanding of the deposition and corrosion behavior of cerium-based conversion coatings (CeCCs) on AZ31B and AZ91D Mg alloys. Deposition of homogenous and protective CeCCs was highly dependent on the surface preparation steps. The best results were obtained when Mg samples underwent grinding, acid cleaning, and alkaline cleaning processes. This reduced the number of active cathodic sites and promoted the formation of a protective Al-rich Mg oxide/hydroxide layer. Electrochemical properties of the CeCCs were also strongly correlated with morphological, microstructural, and chemical characteristics. Protective CeCCs were deposited on both AZ31 and AZ91 Mg alloys using a range of deposition times (5 to 180 s) and temperatures (10 to 80 °C). However, shorter deposition times (5 s) and lower deposition temperatures (~10 °C) showed higher impedance and longer bath stability than other deposition conditions. The increase in impedance was related with fewer cracks and smaller nodule sizes. Additional investigations of post-treated CeCCs exposed to NaCl environments showed an increased in the total impedance. The increase in corrosion protection of the CeCCs was associated with an overall increase in coating thickness from 400 to 800 nm. A microstructural evolution from ~3 nm nodular nanocrystals of CeO2/CePO4*H2O embedded in an amorphous matrix to >50 nm CePO4*H2O nanocrystals was responsible for the electrochemically active corrosion protection. Exposure of CeCCs to sunlight in humid environments promoted the reduction of Ce(IV) into Ce(III) species compared to unexposed coatings. This reduction process was related with photocatalytic water oxidation reaction.

  14. Infection free titanium alloys by stabile thiol based nanocoating.

    PubMed

    Cökeliler, Dilek; Göktaş, Hilal; Tosun, Pinar Deniz; Mutlu, Selma

    2010-04-01

    As biomedical materials, titanium and titanium alloys (Ti-6Al-4V) are superior to many materials in terms of mechanical properties and biocompatibility. However, they are still not sufficient for prolonged clinical use because the biocompatibility of these materials must be improved. In this study, the prevention of the attachment of test microorganism on the Ti alloy surfaces by thiol (-SH) and hydroxyl (-OH) functional group containing monomer in plasma based electron beam generator was reported in order to prepare anti-fouling surfaces. The precursor, 11-mercaptoundecanoic acid is used as plasma source to create nano-film with 30-60 nm approximately. The surface chemistry and topology of uncoated and coated samples are characterized by Fourier Transform Infrared Spectroscopy (FTIR) and Atomic Force Microscopy (AFM). Static contact angle measurements are performed to state the change of surface hydrophilicity. All coated samples are tested in-vitro environment with Staphylococcus epidermidis that is chosen as the test bacteria strain in view of its significance for the pathogenesis of medical-device-related infections. This test is repeated after certain period of times and samples are waited in dynamic fluid media in order to investigate the stability of nano-coating. Plasma polymerized 11-mercaptoundecanoic acid film (PP MUA) with 42 +/- 4 nm is found alternative, stabile and simple method to create bacterial anti-fouling surfaces. The static contact angle of the coated surface is 34 +/- 80 whereas the uncoated surface is 57 +/- 50. For the coated surface, the presence of C-OH and C==O groups in infrared spectra defining the PP MUA is achieved by the plasma polymerization. The attachment of the model microorganism on the biomaterial surface prepared by PP MUA is reduced 85.3% if compared to unmodified control surface.

  15. Static rock splitters based on high temperature shape memory alloys for planetary explorations

    NASA Astrophysics Data System (ADS)

    Benafan, O.; Noebe, R. D.; Halsmer, T. J.

    2016-01-01

    A static rock splitter device based on high-force, high-temperature shape memory alloys (HTSMAs) was developed for space related applications requiring controlled geologic excavation in planetary bodies such as the moon, Mars, and near-Earth asteroids. The device, hereafter referred to as the shape memory alloy rock splitter (SMARS), consisted of active (expanding) elements made of Ni50.3Ti29.7Hf20 (at%) that generate extremely large forces in response to thermal input. The pre-shaping (training) of these elements was accomplished using isothermal, isobaric and cyclic training methods, which resulted in active components capable of generating stresses in excess of 1.5 GPa. The corresponding strains (or displacements) were also evaluated and were found to be 2-3%, essential to rock fracturing and/or splitting when placed in a borehole. SMARS performance was evaluated using a testbed consisting of a temperature controller, custom heaters and heater holders, and an enclosure for rock placement and breakage. The SMARS system was evaluated using various rock types including igneous rocks (e.g., basalt, quartz, granite) and sedimentary rocks (e.g., sandstone, limestone).

  16. Design and characterization of a novel nickel-free cobalt-base alloy for intravascular stents.

    PubMed

    Wang, Qiang; Ren, Yibin; Babar Shahzad, M; Zhang, Wei; Pan, Xumeng; Zhang, Song; Zhang, Dan

    2017-08-01

    Co-Cr-W-Ni alloy (L605) with high tensile strength is used in coronary stents. The thickness of individual strut of the stent is reduced which can decrease the stent restenosis rate. However, about 10% Ni element content in L605 is found to cause allergic reactions and pulmonary embolism, similar to the traditional 316L stainless steel. In this study, a novel nickel-free cobalt-base alloy Co-20Cr-12Fe-18Mn-2Mo-4W-N (wt%) was designed and fabricated in order to efficiently avoid the potential hazards of Ni element. Fe and Mn, essential elements of human body, were added in the alloy to substitute part of Co element. In comparison to L605 alloy, the tensile strength of the new alloy was higher than 1000MPa while elongation was above 55%. The pitting potential of the new alloy was measured close to 1000mV, also higher than that of L605 alloy. CCK-8 test indicated that the cytotoxicity of the new alloy is grade 1, reflecting that Co-20Cr-12Fe-18Mn-2Mo-4W-N alloy has no cytotoxic effects. There was no significant difference in the apoptosis rates between Co-20Cr-12Fe-18Mn-2Mo-4W-N and L605 alloy. The newly developed cobalt-base alloy showed excellent mechanical, corrosion resistance and biological properties, which could make it a desirable material for future clinical investigations. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Scale formation on Ni-based alloys in simulated solid oxide fuel cell interconnect environments

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Singh, P.; Windisch, C.F.; Johnson, C.D.; Schaeffer, C.

    2004-11-01

    Recent publications suggest that the environment on the fuel side of the bi-polar stainless steel SOFC interconnects changes the oxidation behavior and morphology of the scale formed on the air side. The U.S. Department of Energy Albany Research Center (ARC), has examined the role of such exposure conditions on advanced nickel base alloys. Alloy formulations developed at ARC and commercial alloys were studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of oxide scales formed on selected alloys was determined in terms of areaspecific resistance (ASR). The corrosion behavior of ARC nickel-based alloys exposed to a dual environment of air/ H2 were compared to those of Crofer 22APU and Haynes 230.

  18. In vitro biocompatibility and corrosion resistance of a new implant titanium base alloy.

    PubMed

    Vasilescu, E; Drob, P; Raducanu, D; Cojocaru, V D; Cinca, I; Iordachescu, D; Ion, R; Popa, M; Vasilescu, C

    2010-06-01

    One objective of this work was to study the corrosion resistance of the new implant Ti-10Zr-5Ta-5Nb alloy in physiological fluids of different pH values, simulating the extreme functional conditions. Another objective was in vitro biocompatibility evaluation of the new alloy using human fetal osteoblast cell line hFOB 1.19. Cytocompatibility was assessed by determination of possible material cytotoxic effects, cell morphology and cell adhesion. The thermo-mechanical processing of the new implant alloy consisted in plastic deformation (almost 90%) performed by hot rolling accompanied by an initial and final heat treatment. The new Ti-10Zr-5Ta-5Nb alloy presented self-passivation, with a large passive potential range and low passive current densities, namely, a very good anticorrosive resistance in Ringer solution of acid, neutral and alkaline pH values. Cell viability was not affected by the alloy substrate presence and a very good compatibility was noticed.

  19. Cobalt-chromium alloys in dentistry: An evaluation of metal ion release.

    PubMed

    Lucchetti, Maria Claudia; Fratto, Giovanni; Valeriani, Federica; De Vittori, Elisabetta; Giampaoli, Saverio; Papetti, Patrizia; Romano Spica, Vincenzo; Manzon, Licia

    2015-10-01

    Metal ions released into the oral cavity from dental prosthesis alloys may damage the cellular metabolism or proliferation and cause hypersensitivity or allergies. The oral cavity environment is particularly prone to corrosion due to saliva, microorganisms, and pH variations. The purpose of this in vitro study was to evaluate the ion release of chromium, cobalt, and iron from the Co-Cr alloys used for traditionally cast and computer-aided design/computer-aided manufacturing dental devices after interaction with oral bacteria and different pH conditions. All specimens were prepared from currently available alloys, polished, and immersed in 3 different pH media (artificial saliva [pH 2.3] and 6.5% and 0.9% saline solution [pH 7.1]). Specimens were also incubated in the presence of the bacterium Eikenella corrodens. Solutions were analyzed with an atomic absorption spectrometer after 15 and 30 days in the chemical corrosion test and 30 days in the biocorrosion test to detect ions released in different solutions. An ANOVA test was used to evaluate statistically significant differences among the percentages of metal corrosion ion release values. The greatest amount of element release was seen after 30 days: 4.964 ppm of casting alloy, 2.642 ppm of milling alloy, and 2.351 ppm of laser metal sintering. With the exception of casting alloy under acidic conditions, no significant differences were found, even after exposure to bacteria. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  20. Composition Optimization of Lithium-Based Ternary Alloy Blankets for Fusion Reactors

    NASA Astrophysics Data System (ADS)

    Jolodosky, Alejandra

    The goal of this dissertation is to examine the neutronic properties of a novel type of fusion reactor blanket material in the form of lithium-based ternary alloys. Pure liquid lithium, first proposed as a blanket for fusion reactors, is utilized as both a tritium breeder and a coolant. It has many attractive features such as high heat transfer and low corrosion properties, but most importantly, it has a very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns including degradation of the concrete containment structure. The work of this thesis began as a collaboration with Lawrence Livermore National Laboratory in an effort to develop a lithium-based ternary alloy that can maintain the beneficial properties of lithium while reducing the reactivity concerns. The first studies down-selected alloys based on the analysis and performance of both neutronic and activation characteristics. First, 3-D Monte Carlo calculations were performed to evaluate two main neutronics performance parameters for the blanket: tritium breeding ratio (TBR), and energy multiplication factor (EMF). Alloys with adequate results based on TBR and EMF calculations were considered for activation analysis. Activation simulations were executed with 50 years of irradiation and 300 years of cooling. It was discovered that bismuth is a poor choice due to achieving the highest decay heat, contact dose rates, and accident doses. In addition, it does not meet the waste disposal ratings (WDR). The straightforward approach to obtain Monte Carlo TBR and EMF results required 231 simulations per alloy and became computationally expensive, time consuming, and inefficient. Consequently, alternate methods were pursued. A collision history-based methodology recently developed for the Monte Carlo code Serpent, calculates perturbation effects on practically

  1. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Carmichael, C.A.

    1996-05-01

    This paper summarizes recent progress in developing Cr{sub 2}Nb/Cr(Nb) alloys for structural use in advanced fossil energy conversion systems. Alloy additions were added to control the microstructure and mechanical properties. Two beneficial elements have been identified among all alloying additions added to the alloys. One element is effective in refining the coarse eutectic structure and thus substantially improves the compressive strength and ductility of the alloys. The other element enhances oxidation resistance without sacrificing the ductility. The tensile properties are sensitive to cast defects, which can not be effectively reduced by HIPping at 1450-1580{degrees}C and/or directionally solidifying via a floating zone remelting method.

  2. Development and study of chemical vapor deposited tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Meier, G. H.; Bryant, W. A.

    1976-01-01

    A technique for the chemical vapor deposition of alloys was developed. The process, termed pulsing, involves the periodic injection of reactant gases into a previously-evacuated reaction chamber where they blanket the substrate almost instantaneously. Formation of alternating layers of the alloy components and subsequent homogenization allows the formation of an alloy of uniform composition with the composition being determined by the duration and relative numbers of the various cycles. The technique has been utilized to produce dense alloys of uniform thickness and composition (Ta- 10 wt % W) by depositing alternating layers of Ta and W by the hydrogen reduction of TaCl5 and WCl6. A similar attempt to deposit a Ta - 8 wt % W - 2 wt% Hf alloy was unsuccessful because of the difficulty in reducing HfCl4 at temperatures below those at which gas phase nucleation of Ta and W occurred.

  3. Artificial Neural Network Modeling to Evaluate the Dynamic Flow Stress of 7050 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Quan, Guo-zheng; Wang, Tong; Li, Yong-le; Zhan, Zong-yang; Xia, Yu-feng

    2016-02-01

    The flow stress data have been obtained by a set of isothermal hot compression tests, which were carried out in the temperature range of 573-723 K and strain rates of 0.01, 0.1, 1, and 10 s-1 with a reduction of 60% on a Gleeble-1500 thermo-mechanical simulator. On the basis of the experimental data, constitutive equation and an artificial neural network model were developed for the analysis and simulation of the flow behavior of the 7050 aluminum alloy. After training with standard back-propagation learning algorithm, the artificial neural network model has the ability to present the intrinsic relationship between the flow stress and the processing variables. In the present model, the temperature, strain, and strain rate were chosen as inputs, and the flow stress was chosen as output. By comparing the values of correlation coefficient and average absolute relative error, the prediction accuracy of the model and the improved Arrhenius-type model can be evaluated. The results indicated that the well-trained artificial neural network model is more accurate than the improved Arrhenius-type model in predicting the hot compressive behavior of the as-extruded 7050 aluminum alloy. Based on the predicted stress data and experimental stress data, the 3D continuous stress-strain maps at different strains, temperatures, and strain rates were plotted subsequently. Besides, the flow stress values at arbitrary temperature, strain rate, and strain are explicit on the 3D continuous stress-strain maps, which would be beneficial to articulate working processes more validly.

  4. The erosion-corrosion of copper-based and nickel-based alloys in warm polluted Arabian Gulf seawater

    SciTech Connect

    Carew, J.A.; Islam, M.

    1994-12-31

    This paper presents the results of an investigation of the erosion-corrosion behavior of copper-nickel alloys (90:10 Cu/Ni and 7030 Cu/Ni), nickel-copper alloy UNS N04400 and nickel-based alloys (UNS N06022, N06030 and UNS S32550) used as heat exchanger tubes, in warm flowing Arabian Gulf seawater containing up to 5 ppm of sulphide ions. Visual and optical examinations of the internal surfaces of the tubes were carried out to compare the susceptibilities to erosion-corrosion attack of the different alloys, taking into consideration the nature of the product films formed.

  5. Processing and Characterization of Mechanically Alloyed NiAl-Based Alloys

    DTIC Science & Technology

    1994-07-20

    34 69OSW *MN. VU e ffo Qm .’so~ W&84" ow" ftawm pl "-wtvý a " M Wc rmsa I. XUR On GELs"NW REORT oIt3.RPOT rVPE AND CAT93 CoVWau July 20, 1994 ’ Fin l Report...SUPPUMWRNTY MOTUS 12a. OMT-U.IOUI AVAIAAJT STAT1[MET 13. OGTFM-1NO Co Unlimited WLA8ETRACT (Mainuna 2O00nw m Mechanical alloying of powders followed by hot...present materials result from their unique microstructure. = 14• TIS. M OF PAGES Mechanical Alloying, NiAl-Aluminides, Intermetallics Strength

  6. Alloy dissolution in argon stirred steel

    NASA Astrophysics Data System (ADS)

    Webber, Darryl Scott

    Alloying is required for the production of all steel products from small castings to large beams. Addition of large quantities of bulk alloys can result in alloy segregation and inconsistent alloy recovery. The objective of this research was to better understand alloy dissolution in liquid steel especially as it relates to Missouri S&Ts' patented continuous steelmaking process. A 45-kilogram capacity ladle with a single porous plug was used to evaluate the effect of four experimental factors on alloy dissolution: alloy species, alloy size or form, argon flow rate, and furnace tap temperature. Four alloys were tested experimentally including Class I low carbon ferromanganese, nickel and tin (as a surrogate for low melting alloys) and Class II ferroniobium. The alloys ranged in size and form from granular to 30 mm diameter lumps. Experimental results were evaluated using a theoretically based numerical model for the steel shell period, alloy mixing (Class I) and alloy dissolution (Class II). A CFD model of the experimental ladle was used to understand steel motion in the ladle and to provide steel velocity magnitudes for the numerical steel shell model. Experiments and modeling confirmed that smaller sized alloys have shorter steel shell periods and homogenize faster than larger particles. Increasing the argon flow rate shortened mixing times and reduced the delay between alloy addition and the first appearance of alloy in the melt. In addition, for every five degree increase in steel bath temperature the steel shell period was shortened by approximately four percent. Class II ferroniobium alloy dissolution was an order of magnitude slower than Class I alloy mixing.

  7. Nonlocal anomalous Hall effect in ternary alloys based on noble metals

    NASA Astrophysics Data System (ADS)

    Töpler, Franziska; Hönemann, Albert; Tauber, Katarina; Fedorov, Dmitry V.; Gradhand, Martin; Mertig, Ingrid; Fert, Albert

    2016-10-01

    We present a theoretical study of the nonlocal anomalous Hall effect induced by heavy-metal impurities in dilute magnetic alloys based on noble metals. The results of our first-principles calculations are shown in comparison to those obtained within a model consideration via Matthiessen's rule. Based on the transport properties of the constituent binary alloys, we reveal optimal host-impurity combinations to enhance the phenomenon. In particular, this allows us to explain experimental findings showing a strong effect in Cu-based alloys but a vanishing effect in the case of the Au host.

  8. Solidification Behavior in Newly Designed Ni-Rich Ni-Ti-Based Alloys

    NASA Astrophysics Data System (ADS)

    Samal, Sumanta; Biswas, Krishanu; Phanikumar, Gandham

    2016-12-01

    The present investigation reports phase and microstructure evolution during solidification of novel Ni-rich Ni-Ti-based alloys, Ni60Ti40, Ni50Cu10Ti40, Ni48Cu10Co2Ti40, and Ni48Cu10Co2Ti38Ta2 during suction casting. The design philosophy of the multicomponent alloys involves judicious selection of alloying elements such as Cu, Co, and Ta in the near Ni60Ti40 eutectic alloy by replacing both Ni and Ti so that phase mixture in the microstructure remains the same from the binary to quinary alloy. The basic objective is to study the effect of addition of Cu, Co, and Ta on the phase evolution and transformation in the Ni-rich Ni-Ti-based alloys. The detailed electron microscopic studies on these suction cast alloys reveal the presence of ultrafine eutectic lamellae between NiTi and Ni3Ti phases along with dendritic NiTi and Ti2Ni phases. It has also been observed that in the binary (Ni60Ti40) alloy, the ordered NiTi (B2) phase transforms to trigonal (R) phase followed by NiTi martensitic phase (M-phase), i.e., B2 → R-phase → M-phase during solid-state cooling. However, the addition of alloying elements such as Cu, Co to the binary (Ni60Ti40) alloy suppresses the martensitic transformation of the ordered NiTi (B2) dendrite. Thus, in the ternary and quaternary alloys, the ordered NiTi (B2) phase is transformed to only trigonal (R) phase, i.e., B2 → R-phase. The secondary precipitate of Ti2Ni has been observed in all of the studied alloys. Interestingly, Ni48Cu10Co2Ti38Ta2 quinary alloy shows the disordered nature of NiTi dendrites. The experimentally observed solidification path is in good agreement with Gulliver-Scheil simulated path for binary alloy, whereas simulated solidification path deviates from the experimental results in case of ternary, quaternary, and quinary alloys.

  9. Recent progress in high Bs Fe-based nanocrystalline soft magnetic alloys

    NASA Astrophysics Data System (ADS)

    Ohta, M.; Yoshizawa, Y.

    2011-02-01

    High saturation magnetic flux density (high-Bs) alloy has been developed in an Fe-based nanocrystalline alloy system. A nanocrystalline phase with an average grain size of about 20 nm is obtained by annealing Cu-substituted and/or Cu-and-Si-complex-substituted Fe-B amorphous alloys. The alloy exhibits low coercivity of less than 7 A m-1 and a high Bs of more than 1.8 T. The iron loss at 50 Hz and 1.6 T for a toroidal core made of Fe80.5Cu1.5Si4B14 nanocrystalline alloy is 0.46 W kg-1, which is about 2/3 of that of grain-oriented Si steel. Moreover, the iron loss at 10 kHz and 0.2 T for a wound core made of this alloy is 7.5 W kg-1, which is about 25% of that of non-grain-oriented Si steel and about 60% of that of an Fe-based amorphous alloy. In addition, the cut cores made of the alloy show good superimposed dc-current characteristics and appear promising in applications such as power choke coils (at the high-frequency region).

  10. Imprecise knowledge based design and development of titanium alloys for prosthetic applications.

    PubMed

    Datta, S; Mahfouf, M; Zhang, Q; Chattopadhyay, P P; Sultana, N

    2016-01-01

    Imprecise knowledge on the composition-processing-microstructure-property correlation of titanium alloys combined with experimental data are used for developing rule based models for predicting the strength and elastic modulus of titanium alloys. The developed models are used for designing alloys suitable for orthopedic and dental applications. Reduced Space Searching Algorithm is employed for the multi-objective optimization to find composition, processing and microstructure of titanium alloys suitable for orthopedic applications. The conflicting requirements attributes of the alloys for this particular purpose are high strength with low elastic modulus, along with adequate biocompatibility and low costs. The 'Pareto' solutions developed through multi-objective optimization show that the preferred compositions for the fulfilling the above objectives lead to β or near β-alloys. The concept of decision making employed on the solutions leads to some compositions, which should provide better combination of the required attributes. The experimental development of some of the alloys has been carried out as guided by the model-based design methodology presented in this research. Primary characterizations of the alloys show encouraging results in terms of the mechanical properties.

  11. AN EVALUATION OF HYDROGEN INDUCED CRACKING SUSCEPTIBILITY OF TITANIUM ALLOYS IN US HIGH-LEVEL NUCLEAR WASTE REPOSITORY ENVIRONMENTS

    SciTech Connect

    G. De; K. Mon; G. Gordon; D. Shoesmith; F. Hua

    2006-02-21

    This paper evaluates hydrogen-induced cracking (HIC) susceptibility of titanium alloys in environments anticipated in the Yucca Mountain nuclear waste repository with particular emphasis on the. effect of the oxide passive film on the hydrogen absorption process of titanium alloys being evaluated. The titanium alloys considered in this review include Ti 2, 5 , 7, 9, 11, 12, 16, 17, 18, 24 and 29. In general, the concentration of hydrogen in a titanium alloy can increase due to absorption of atomic hydrogen produced from passive general corrosion of that alloy or galvanic coupling of it to a less noble metal. It is concluded that under the exposure conditions anticipated in the Yucca Mountain repository, the HIC of titanium drip shield will not occur because there will not be sufficient hydrogen in the metal even after 10,000 years of emplacement. Due to the conservatisms adopted in the current evaluation, this assessment is considered very conservative.

  12. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    SciTech Connect

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-04

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  13. Pavement base drain evaluation

    NASA Astrophysics Data System (ADS)

    Hoffman, G. L.

    1981-06-01

    Portions of a highway drainage system design was revised. Essentially, the longitudinal drainage trench was moved closer to the pavement/shoulder joint, and the fine concrete sand layer was eliminated as a trench backfill material. The specified backfill material is a coarser crushed aggregate (pea gravel). An evaluation of the effects of these changes on pavement performance is given and the new pavement base drain system is compared to the older pipe foundation underdrain system at the same site.

  14. Effect of exposure in steam or argon on the creep properties of Ni-based alloys: Creep properties of Ni-based alloys

    SciTech Connect

    Dryepondt, S.; Unocic, K. A.; Pint, B. A.

    2012-09-17

    Although expensive, Ni-based superalloys are of interest for the ultrasupercritical steam program because of their good creep and oxidation resistance at temperature above 700 C. However, the effect of steam oxidation on the alloy mechanical properties is unknown, and creep specimens of alloy CCA617, 740 and 230 were pre-oxidized for 2000 and 4000h in steam at 800 C before testing in air at the same temperature. Exposure in steam decreased the creep properties of alloy CCA617 compared with as fabricated material, had less of an effect on alloy 740, and did not affect alloy 230. Testing of a specimen repolished after steam exposure as well as microstructure observation indicate that the oxidation affected zone at the specimen surface is not responsible for the properties degradation. Surprisingly, a similar time anneal in an inert environment resulted in a drastic decrease of creep rupture life and an increase in the creep rate and elongation at rupture. TEM analysis revealed that the mechanical properties decrease for alloy CCA617 is related to the absence of precipitates in the grain.

  15. MECHANICAL BEHAVIOR OF MOLYBDENUM DISILICIDE-BASED ALLOYS

    SciTech Connect

    A. MISRA; A. SHARIF; ET AL

    2000-12-01

    We have investigated the mechanical behavior of the following single-phase polycrystalline alloys with the MoSi{sub 2} body-center tetragonal structure: MoSi{sub 2} alloyed with {approximately}2.5 at.% Re, MoSi{sub 2} alloyed with 2 at.% Al, MoSi{sub 2} alloyed with 1 at.% Nb, and MoSi{sub 2} alloyed with 1 at.% Re and 2 at.% Al. Several anomalies in the mechanical behavior of alloyed materials were observed. For example, (1) addition of only {approximately}2.5 at. % Re results in an order of magnitude increase in compressive strength at 1600 C, (2) additions of Nb and Al cause solution softening at near-ambient temperatures, and (3) quaternary MoSi{sub 2}-Re-Al alloys show strengthening at elevated temperatures and reduction in flow stress with enhanced plasticity at near-ambient temperatures in compression. The mechanisms of anomalous solution hardening and softening are discussed.

  16. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Schneibel, J.H.; Heatherly, L.; Carmichael, C.A.; Howell, M.; Wright, J.L.

    1995-07-01

    Two-phase Cr-Cr{sub 2}Nb alloys (designated as CN alloys) were prepared by arc melting, followed by directional solidification, HIPping, or hot extrusion at 1450 to 1500C. The microstructure of CN alloys containing 6 to 12 at.% Nb depended strongly on alloying additions, heat treatment, and material processing. Tensile properties were sensitive to defects. Hot extrusion at 1480C was most effective in reducing as-cast defects and refining the cast Cr-Cr{sub 2}Nb eutectic structure and thus improving ductility. Beneficial alloying elements that modified the eutectic microstructure, improved oxidation resistance, or increased high-temperature strength were identified. One particular composition had a room-temperature fracture strength of 548 MPa and an ultimate tensile strength of 388 MPa, and 23% elongation at 1200C. Another CN alloy showed a fracture toughness of 7.6 MPa{radical}m at room temperature and 24.4 MPa{radical}m at 1100C. Silicide coatings applied by a pack cementation process substantially improved the oxidation resistance of the Cr-Cr{sub 2}Nb alloys at 950 and 1100C.

  17. Evaluation of pitting corrosion resistance of high-alloyed stainless steels welds for FGD plants in Korea

    SciTech Connect

    Baek, K.K.; Sung, H.J.; Im, C.S.; Hong, I.P.; Kim, D.K.

    1998-12-31

    For successful application of high-alloyed stainless steels for Flue Gas Desulfurization (FGD) plants, pitting corrosion resistance of arc welds of N-added 6%Mo austenitic stainless steels (UNS N 08367) and super duplex stainless steels (UNS S 32550) made with various filler metals were evaluated using the Green Death solution. For Gas Tungsten Arc (GTA) and Gas Metal Arc (GMA) welds of N 08367, Critical Pitting Temperature (CPT) of base metal was 65--70 C, whereas weld made by ERNiCrMo-3 filler metal yielded CPT of 50 C. Welds made by ERNiCrMo-10 or ERNiCrMo-4 filler metals showed CPT of 60--65 C and 65--70C, respectively. For GTA and GMA welds of S 32550, CPT of welds made by ERNiCrMo-3 was 45--50 C, indicating that the filler metal can provide pitting corrosion resistance matching the S 32550 alloy. Thus, a proper pitting corrosion resistance of weldments of high-alloy stainless steels can be achieved by selecting filler metals having at least +10 higher Pitting Resistance Equivalent Number (PRE{sub N}) value than the base metal regardless of the type of arc welding process. The over-alloyed filler metals would compensate preferential segregation of Cr, MO along the dendrite boundary, which made the dendrite core more susceptible to pitting. Nitrogen addition to the GTA welds of N 08367 made with ERNiCrMo-3 failed to improve pitting corrosion resistance, which was attributed to the precipitation of nitrogen in the weld metal in the form of Nb-nitride.

  18. Evaluation of flow properties in the weldments of vanadium alloys using a novel indentation technique

    SciTech Connect

    Gubbi, A.N.; Rowcliffe, A.F.; Lee, E.H.; King, J.F.; Goodwin, G.M.

    1996-10-01

    Automated Ball Indentation (ABI) testing, was successfully employed to determine the flow properties of the fusion zone, heat affected zone (HAZ), and base metal of the gas tungsten arc (GTA) and electron beam (EB) welds of the V-4Cr-4Ti (large heat no. 832665) and the V-5Cr-5Ti (heat 832394) alloys. ABI test results showed a clear distinction among the properties of the fusion zone, HAZ, and base metal in both GTA and EB welds of the two alloys. GTA and EB welds of both V-4Cr-4Ti and V-5Cr-5Ti alloys show strengthening of both the fusion zone and the HAZ (compared to base metal) with the fusion zone having higher strength than the HAZ. These data correlate well with the Brinell hardness. On the other hand, GTA welds of both alloys, after a post-weld heat treatment of 950{degrees}C for 2 h, show a recovery of the properties to base metal values with V-5Cr-5Ti showing a higher degree of recovery compared to V-4Cr-4Ti. These measurements correlate with the reported recovery of the Charpy impact properties.

  19. Ignition characteristics of the nickel-based alloy UNS N07718 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billiard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1989-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel based alloy UNS N07718. Ignition of the alloy was achieved by heating the top. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition, endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature. It appeared that the source of some endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  20. Perfect cubic texture, structure, and mechanical properties of nonmagnetic copper-based alloy ribbon substrates

    NASA Astrophysics Data System (ADS)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Gervas'eva, I. V.; Egorova, L. Yu.; Suaridze, T. R.

    2015-03-01

    A sharp cubic texture is formed in a number of copper alloys subjected to cold deformation by rolling by 98.6-99% followed by recrystallization annealing, which opens up fresh opportunities for long thin ribbons made of these alloys to be used as substrates in the production of second-generation high- T c superconductor (2G HTSC) cables. The possibility of creating ternary alloys based on a binary Cu-30 at % Ni alloy with additional elements that harden its fcc matrix (iron, chromium) is shown. The measurements of the mechanical properties of textured ribbons made of these alloys demonstrate that their yield strength is higher than that of a textured ribbon made of pure copper by a factor of 2.5-4.5.

  1. Liquid oxygen LOX compatibility evaluations of aluminum lithium (Al-Li) alloys: Investigation of the Alcoa 2090 and MMC weldalite 049 alloys

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    1989-01-01

    The behavior of liquid oxygen (LOX) compatibility of aluminum lithium (Al-Li) alloys is investigated. Alloy systems of Alcoa 2090, vintages 1 to 3, and of Martin Marietta Corporation (MMC) Weldalite 049 were evaluated for their behavior related to the LOX compatibility employing liquid oxygen impact test conditions under ambient pressures and up to 1000 psi. The developments of these aluminum lithium alloys are of critical and significant interest because of their lower densities and higher specific strengths and improved mechanical properties at cryogenic temperatures. Of the different LOX impact tests carried out at the Marshall Space Flight Center (MSFC), it is seen that in certain test conditions at higher pressures, not all Al-Li alloys are LOX compatible. In case of any reactivity, it appears that lithium makes the material more sensitive at grain boundaries due to microstructural inhomogeneities and associated precipitate free zones (PFZ). The objectives were to identify and rationalize the microstructural mechanisms that could be relaxed to LOX compatibility behavior of the alloy system in consideration. The LOX compatibility behavior of Al-Li 2090 and Weldalite 049 is analyzed in detail using microstructural characterization techniques with light optical metallography, scanning electron microscopy (SEM), electron microprobe analysis, and surface studies using secondary ion mass spectrometry (SIMS), electron spectroscopy in chemical analysis (ESCA) and Auger electron spectroscopy (AES). Differences in the behavior of these aluminum lithium alloys are assessed and related to their chemistry, heat treatment conditions, and microstructural effects.

  2. Shape memory alloy-based active chiral composite cells

    NASA Astrophysics Data System (ADS)

    Prajapati, Maulik; Roy Mahapatra, D.

    2014-04-01

    Wing morphing is one of the emerging methodology towards improving aerodynamic efficiency of flight vehicle structures. In this paper a morphing structural element is designed and studied which has its origin in the well known chiral structures. The new aspect of design and functionality explored in this paper is that the chiral cell is actuated using thermal Shape Memory Alloy (SMA) actuator wires to provide directional motion. Such structure utilizes the potential of different actuations concepts based on actuator embedded in the chiral structure skin. This paper describes a new class of chiral cell structure with integrated SMA wire for actuation. Chiral topological constructs are obtained by considering passive and active load path decoupling and sub-optimal shape changes. Single cell of chiral honeycomb with actuators are analyzed using finite element simulation results and experiments. To this end, a multi-cell plan-form is characterized showing interesting possibilities in structural morphing applications. The applicability of the developed chiral cell to flexible wing skin, variable stiffness based design and controlling longitudinal-to-transverse stiffness ratio are discussed.

  3. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  4. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    DOE PAGES

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; ...

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive formore » Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.« less

  5. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    SciTech Connect

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive for Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.

  6. Electron-ion plasma modification of Al-based alloys

    SciTech Connect

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta Krysina, Olga Teresov, Anton; Ivanova, Olga Ikonnikova, Irina

    2016-01-15

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN–AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film–substrate system were estimated by numerical simulation in a wide range of electron energy densities (5–30 J/cm{sup 2}) and pulse durations (50–200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young’s modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu–Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN–AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ∼14 GPa.

  7. Evaluation of Solid-Solution Hardening in Several Binary Alloy Systems Using Diffusion Couples Combined with Nanoindentation

    NASA Astrophysics Data System (ADS)

    Kadambi, Sourabh B.; Divya, V. D.; Ramamurty, U.

    2017-10-01

    Analysis of solid-solution hardening (SSH) in alloys requires the synthesis of large composition libraries and the measurement of strength or hardness from these compositions. Conventional methods of synthesis and testing, however, are not efficient and high-throughput approaches have been developed in the past. In the present study, we use a high-throughput combinatorial approach to examine SSH at large concentrations in binary alloys of Fe-Ni, Fe-Co, Pt-Ni, Pt-Co, Ni-Co, Ni-Mo, and Co-Mo. The diffusion couple (DC) method is used to generate concentration ( c) gradients and the nanoindentation (NI) technique to measure the hardness ( H) along these gradients. The obtained H -c profiles are analyzed within the framework of the Labusch model of SSH, and the c^{2/3} dependence of H predicted by the model is found to be generally applicable. The SSH behavior obtained using the combinatorial method is found to be largely consistent with that observed in the literature using conventional and DC-NI methods. This study evaluates SSH in Fe-, Ni-, Co-, and Pt-based binary alloys and confirms the applicability of the DC-NI approach for rapidly screening various solute elements for their SSH ability.

  8. Alloy catalysts for fuel cell-based alcohol sensors

    NASA Astrophysics Data System (ADS)

    Ghavidel, Mohammadreza Zamanzad

    Direct ethanol fuel cells (DEFCs) are attractive from both economic and environmental standpoints for generating renewable energy and powering vehicles and portable electronic devices. There is a great interest recently in developing DEFC systems. The cost and performance of the DEFCs are mainly controlled by the Pt-base catalysts used at each electrode. In addition to energy conversion, DEFC technology is commonly employed in the fuel-cell based breath alcohol sensors (BrAS). BrAS is a device commonly used to measure blood alcohol concentration (BAC) and enforce drinking and driving laws. The BrAS is non-invasive and has a fast respond time. However, one of the most important drawback of the commercially available BrAS is the very high loading of Pt employed. One well-known and cost effective method to reduce the Pt loading is developing Pt-alloy catalysts. Recent studies have shown that Pt-transition metal alloy catalysts enhanced the electroactivity while decreasing the required loadings of the Pt catalysts. In this thesis, carbon supported Pt-Mn and Pt-Cu electrocatalysts were synthesized by different methods and the effects of heat treatment and structural modification on the ethanol oxidation reaction (EOR) activity, oxygen reduction reaction (ORR) activity and durability of these samples were thoroughly studied. Finally, the selected Pt-Mn and Pt-Cu samples with the highest EOR activity were examined in a prototype BrAS system and compared to the Pt/C and Pt 3Sn/C commercial electrocatalysts. Studies on the Pt-Mn catalysts produced with and without additives indicate that adding trisodium citrate (SC) to the impregnation solution improved the particle dispersion, decreased particle sizes and reduced the time required for heat treatment. Further studies show that the optimum weight ratio of SC to the metal loading in the impregnation solution was 2:1 and optimum results achieved at pH lower than 4. In addition, powder X-ray diffraction (XRD) analyses indicate

  9. Plate-shaped transformation products in zirconium-base alloys

    NASA Astrophysics Data System (ADS)

    Banerjee, S.; Dey, G. K.; Srivastava, D.; Ranganathan, S.

    1997-11-01

    Plate-shaped products resulting from martensitic, diffusional, and mixed mode transformations in zirconium-base alloys are compared in the present study. These alloys are particularly suitable for the comparison in view of the fact that the lattice correspondence between the parent β (bcc) and the product α (hcp) or γ-hydride (fct) phases are remarkably similar for different types of transformations. Crystallographic features such as orientation relations, habit planes, and interface structures associated with these transformations have been compared, with a view toward examining whether the transformation mechanisms have characteristic imprints on these experimental observables. Martensites exhibiting dislocated lath, internally twinned plate, and self-accommodating three-plate cluster morphologies have been encountered in Zr-2.5Nb alloy. Habit planes corresponding to all these morphologies have been found to be consistent with the predictions based on the invariant plane strain (IPS) criterion. Different morphologies have been found to reflect the manner in which the neighboring martensite variants are assembled. Lattice-invariant shears (LISs) for all these cases have been identified to be either {10 bar 11} α < bar 1123> α slip or twinning on {10 bar 11} α planes. Widmanstätten α precipitates, forming in a step-quenching treatment, have been shown to have a lath morphology, the α/β interface being decorated with a periodic array of < c + a> dislocations at a spacing of 8 to 10 nm. The line vectors of these dislocations are nearly parallel to the invariant lines. The α precipitates, forming in the retained β phase on aging, exhibit an internally twinned structure with a zigzag habit plane. Average habit planes for the morphologies have been found to lie near the {103} β — {113} β poles, which are close to the specific variant of the {112} β plane, which transforms into a prismatic plane of the type {1 bar 100} α . The crystallography of the

  10. Microstructural characterisation of friction stir welding joints of mild steel to Ni-based alloy 625

    SciTech Connect

    Rodriguez, J.; Ramirez, A.J.

    2015-12-15

    In this study, 6-mm-thick mild steel and Ni-based alloy 625 plates were friction stir welded using a tool rotational speed of 300 rpm and a travel speed of 100 mm·min{sup −1}. A microstructural characterisation of the dissimilar butt joint was performed using optical microscopy, scanning and transmission electron microscopy, and energy dispersive X-ray spectroscopy (XEDS). Six different weld zones were found. In the steel, the heat-affected zone (HAZ) was divided into three zones and was composed of ferrite, pearlite colonies with different morphologies, degenerated regions of pearlite and allotriomorphic and Widmanstätten ferrite. The stir zone (SZ) of the steel showed a coarse microstructure consisting of allotriomorphic and Widmanstätten ferrite, degenerate pearlite and MA constituents. In the Ni-based alloy 625, the thermo-mechanically affected zone (TMAZ) showed deformed grains and redistribution of precipitates. In the SZ, the high deformation and temperature produced a recrystallised microstructure, as well as fracture and redistribution of MC precipitates. The M{sub 23}C{sub 6} precipitates, present in the base material, were also redistributed in the stir zone of the Ni-based alloy. TMAZ in the steel and HAZ in the Ni-based alloy could not be identified. The main restorative mechanisms were discontinuous dynamic recrystallisation in the steel, and discontinuous and continuous dynamic recrystallisation in the Ni-based alloy. The interface region between the steel and the Ni-based alloy showed a fcc microstructure with NbC carbides and an average length of 2.0 μm. - Highlights: • Comprehensive microstructural characterisation of dissimilar joints of mild steel to Ni-based alloy • Friction stir welding of joints of mild steel to Ni-based alloy 625 produces sound welds. • The interface region showed deformed and recrystallised fcc grains with NbC carbides and a length of 2.0 μm.

  11. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , THIN FILM STORAGE DEVICES, TITANIUM ALLOYS, VAPOR PLATING, YTTRIUM COMPOUNDS, ZINC ALLOYS, ZINC COATINGS ....ANTIOXIDANTS, *METAL COATINGS , *REFRACTORY COATINGS , *VANADIUM ALLOYS, ALUMINUM ALLOYS, CERAMIC COATINGS , CHROMIUM ALLOYS, CLADDING, FLAME SPRAYING...HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, IODINE COMPOUNDS, IRON ALLOYS, MAGNESIUM ALLOYS, NICKEL ALLOYS, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES

  12. Thermal expansion measurements in Fe-base invar alloys

    NASA Astrophysics Data System (ADS)

    Ono, F.; Kittaka, T.; Maeta, H.

    1983-04-01

    By using the X-ray Bond method, measurements of thermal expansion curves have been made in Fe-Ni and Fe-Pd Invar alloys in the temperature range between 4.2 K and room temperatures. A minimum in the thermal expansion curve was observed for each alloy. This anomaly could be explained by considering the magnetovolume coupling term caused by the longitudinal spin fluctuation and the contribution due to the anharmonic terms in the normal lattice vibration energy. In 34.2 at% Pd-Fe alloy an abnormal increase of the linewidth of the (400) X-ray peak was observed with decreasing temperature from room temperature down to 4.2 K, while in Fe-Ni and Fe-Pt Invar alloys no such increase in linewidth was observed.

  13. Composition dependence of magnetic properties in amorphous rare-earth-metal-based alloys

    NASA Astrophysics Data System (ADS)

    Foldeaki, M.; Giguère, A.; Gopal, B. R.; Chahine, R.; Bose, T. K.; Liu, X. Y.; Barclay, J. A.

    1997-10-01

    Magnetic refrigeration is an emerging new technology for cooling and gas liquefaction. The proper selection of magnetic working materials plays a key role in any design of a magnetic refrigerator. Properly fabricated amorphous rare-earth-metal-based alloys may be promising candidates for magnetic refrigeration applications. Their advantages include tailorable composition, low eddy current and hysteresis losses, improved corrosion resistance, and large specific area. To optimize the composition, bulk magnetic properties of selected Re70M30-xTx (with Re = Gd, Dy, Er, Ho, Tb and M, T = Ni, Fe, Cu, Al) alloys have been investigated in the 5-350 K temperature and 0-7 T DC field range. Far above the magnetic transition, all investigated alloys display a Curie-Weiss behavior consistent with the effective atomic moment of the Re-atoms present. The composition dependence of the Weiss constant reveals that although influenced by the presence of transition metals, the Resbnd Re exchange plays the main role in magnetic interactions. Gd-based alloys display a tendency to form multiple phases, which is supported by the presence of Fe and suppressed by the addition of Al. Single-phase amorphous Re70M30-xTx alloys are characterized by transition temperatures below 200 K, and in spite of their inherently broad transitions, they often display a magnetic entropy change superior or comparable to that of crystalline alloys with similar transition temperatures. Consequently, rare-earth-based amorphous alloys are promising candidates for magnetic refrigeration applications.

  14. Corrosion behavior of experimental and commercial nickel-base alloys in HCl and HCl containing Fe3+

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    The effects of ferric ions on the corrosion resistance and electrochemical behavior of a series of Ni-based alloys in 20% HCl at 30ºC were investigated. The alloys studied were those prepared by the Albany Research Center (ARC), alloys J5, J12, J13, and those sold commercially, alloys 22, 242, 276, and 2000. Tests included mass loss, potentiodynamic polarization, and linear polarization.

  15. Optimizing Ni-Ti-based shape memory alloys for ferroic cooling

    NASA Astrophysics Data System (ADS)

    Wieczorek, A.; Frenzel, J.; Schmidt, M.; Maaß, B.; Seelecke, S.; Schütze, A.; Eggeler, G.

    Due to their large latent heats, pseudoelastic Ni-Ti-based shape memory alloys (SMAs) are attractive candidate materials for ferroic cooling, where elementary solid-state processes like martensitic transformations yield the required heat effects. The present work aims for a chemical and microstructural optimization of Ni-Ti for ferroic cooling. A large number of Ni-Ti-based alloy compositions were evaluated in terms of phase transformation temperatures, latent heats, mechanical hysteresis widths and functional stability. The aim was to identify material states with superior properties for ferroic cooling. Different material states were prepared by arc melting, various heat treatments and thermo-mechanical processing. The cooling performance of selected materials was assessed by differential scanning calorimetry, uniaxial tensile loading/unloading, and by using a specially designed ferroic cooling demonstrator setup. A Ni45Ti47.25Cu5V2.75 SMA was identified as a potential candidate material for ferroic cooling. This material combines extremely stable pseudoelasticity at room temperature and a very low hysteresis width. The ferroic cooling efficiency of this material is four times higher than in the case of binary Ni-Ti.

  16. Laser cladding of nickel-based alloy coatings on copper substrates

    NASA Astrophysics Data System (ADS)

    Balu, Prabu; Rea, Edward; Deng, Justin

    2015-07-01

    The wear resistance of high-value copper components used in the metal casting, automotive, aerospace and electrical equipment industries can be improved by applying nickel (Ni)-based coatings through laser cladding. A high-power diode laser array providing continuous power levels up to 10 kilowatts with beam-shaping optics providing a rectangular focal region of various dimensions was used to deposit Ni-based alloy coatings with controlled thickness ranging from 0.3 mm to 1.6 mm in a single pass on copper (Cu) substrates. Slotted powder feeding plates with various discrete widths delivered uniform streams of powdered metal particles entrained in a carrier gas, matching the selected focal spot dimensions. To enhance laser beam coupling with the substrate and to avoid defects such as cracks, delamination and porosity, Cu substrates were preheated to a temperature of 300°C. The effect of heat input on microstructure of the cladding and extent of the heat-affected zone (HAZ) was evaluated using optical microscopy and scanning electron microscopy. Excessive heat input with longer interaction time increased dilution, porosity and expanded HAZ that significantly reduced the hardness of both the clad and the Cu substrates. Average microhardness of the Ni-C-B-Si-W alloy coating was 572 HV, which was almost 7 times greater than the hardness of the Cu substrate (84 HV).

  17. Formation of Aluminide Coatings on Fe-Based Alloys by Chemical Vapor Deposition

    SciTech Connect

    Zhang, Ying; Pint, Bruce A; Cooley, Kevin M; Haynes, James A

    2008-01-01

    Aluminide and Al-containing coatings were synthesized on commercial ferritic (P91) and austenitic (304L) alloys via a laboratory chemical vapor deposition (CVD) procedure for rigorous control over coating composition, purity and microstructure. The effect of the CVD aluminizing parameters such as temperature, Al activity, and post-aluminizing anneal on coating growth was investigated. Two procedures involving different Al activities were employed with and without including Cr-Al pellets in the CVD reactor to produce coatings with suitable thickness and composition for coating performance evaluation. The phase constitution of the as-synthesized coatings was assessed with the aid of a combination of X-ray diffraction, electron probe microanalysis, and existing phase diagrams. The mechanisms of formation of these CVD coatings on the Fe-based alloys are discussed, and compared with nickel aluminide coatings on Ni-base superalloys. In addition, Cr-Al pellets were replaced with Fe-Al metals in some aluminizing process runs and similar coatings were achieved.

  18. Environmental Effects in Niobium Base Alloys and Other Selected Intermetallic Compounds

    DTIC Science & Technology

    1988-12-15

    Niobium aluminides and silicides as well as other intermetallic corn unds have potential for use in advanced gas turbines where increased operating...diffusion aluminide coatings on Ni-base alloys(10), Fe- silicides (l 1), and Ni- ’ silicides (12) indicate similar behavior to that in Figure 8. Typical... Niobium W MAR- 2 7 1983 Base Alloys and Other Selected Intermetallic Compounds &Simukx Defense Advanced Research Projects Agency . DARPA Order No. 6155

  19. Development of Advanced Carbide for Nickel-Based Alloy Machining for Turbine Engines

    DTIC Science & Technology

    2006-06-20

    based alloys such as Inconel 718 with 40% higher machining productivity. 15. SUBJECT TERMS NCDMM; Success Stories; Kennametal, Inc.; Inconel 718 ...Inc. involved developing an advanced coated carbide cutting tool for turning nickel-based alloys such as Inconel 718 with 40% higher machining...nd DOC constant for the ng of six (6) cutting tools t 180 and 250 SFM led to l performance goal. It was r resulting from premature e in Inconel

  20. Coarsening in high volume fraction nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mackay, R. A.; Nathal, M. V.

    1990-01-01

    The coarsening behavior of the gamma-prime precipitate has been examined in high volume fraction nickel-base alloys aged at elevated temperatures for times of up to 5000 h. Although the cube rate law was observed during coarsening, none of the presently available coarsening theories showed complete agreement with the experimental particle size distributions (PSDs). These discrepancies were thought to be due to elastic coherency strains which were not considered by the available models. Increasing the Mo content significantly influenced the PSDs and decreased the coarsening rate of the gamma-prime cubes, as a result of increasing the magnitude of the lattice mismatch. After extended aging times, the gamma-prime cubes underwent massive coalescence into plates at a rate which was much faster than the cuboidal coarsening rate. Once the gamma-prime plates were formed, further coarsening was not observed, and this stabilization of the microstructure was attributed to the development of dislocation networks at the gamma-gamma-prime interfaces.

  1. Shape Memory Alloy (SMA)-Based Launch Lock

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-01-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing shaft's free motion which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  2. Shape-Memory-Alloy-Based Deicing System Developed

    NASA Technical Reports Server (NTRS)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  3. Nanocrystalline films of soft magnetic iron-based alloys

    NASA Astrophysics Data System (ADS)

    Sheftel', E. N.; Bannykh, O. A.

    2006-10-01

    The physicochemical and structural aspects of designing soft magnetic alloys Fe- MX (where M is a Group III V metal of the periodic table and X = C, N, O) in the form of nanocrystalline films precipitation-hardened by refractory interstitial phases are discussed and developed. The results of studying the structure and magnetic properties of Fe78Zr10N12 films are reported. The films in the amorphous state are produced by reactive magnetron sputtering. Upon annealing at 300 600°C, the amorphous films crystallize to form mainly a bcc α-Fe-based phase and the fcc ZrN phase. The grain size of the bcc phase is shown to increase from ˜3 nm to ˜30 nm as the annealing temperature increases; the grain size of the fcc phase does not exceed 2 3 nm. Films annealed at 400°C exhibit a record level of magnetic properties: H c = 5 6 A/m and B s = 1.7 1.8 T. The experimental results obtained confirm the validity of our scientific approach.

  4. Deployable aerospace PV array based on amorphous silicon alloys

    NASA Technical Reports Server (NTRS)

    Hanak, Joseph J.; Walter, Lee; Dobias, David; Flaisher, Harvey

    1989-01-01

    The development of the first commercial, ultralight, flexible, deployable, PV array for aerospace applications is discussed. It is based on thin-film, amorphous silicon alloy, multijunction, solar cells deposited on a thin metal or polymer by a proprietary, roll-to-roll process. The array generates over 200 W at AM0 and is made of 20 giant cells, each 54 cm x 29 cm (1566 sq cm in area). Each cell is protected with bypass diodes. Fully encapsulated array blanket and the deployment mechanism weigh about 800 and 500 g, respectively. These data yield power per area ratio of over 60 W/sq m specific power of over 250 W/kg (4 kg/kW) for the blanket and 154 W/kg (6.5 kg/kW) for the power system. When stowed, the array is rolled up to a diameter of 7 cm and a length of 1.11 m. It is deployed quickly to its full area of 2.92 m x 1.11 m, for instant power. Potential applications include power for lightweight space vehicles, high altitude balloons, remotely piloted and tethered vehicles. These developments signal the dawning of a new age of lightweight, deployable, low-cost space arrays in the range from tens to tens of thousands of watts for near-term applications and the feasibility of multi-100 kW to MW arrays for future needs.

  5. Shape Memory Alloy (SMA)-Based Launch Lock

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-01-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing shaft's free motion which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  6. A Gradient-Based Constitutive Model for Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Tabesh, Majid; Boyd, James; Lagoudas, Dimitris

    2017-06-01

    Constitutive models are necessary to design shape memory alloy (SMA) components at nano- and micro-scales in NEMS and MEMS. The behavior of small-scale SMA structures deviates from that of the bulk material. Unfortunately, this response cannot be modeled using conventional constitutive models which lack an intrinsic length scale. At small scales, size effects are often observed along with large gradients in the stress or strain. Therefore, a gradient-based thermodynamically consistent constitutive framework is established. Generalized surface and body forces are assumed to contribute to the free energy as work conjugates to the martensite volume fraction, transformation strain tensor, and their spatial gradients. The rates of evolution of these variables are obtained by invoking the principal of maximum dissipation after assuming a transformation surface, which is a differential equation in space. This approach is compared to the theories that use a configurational force (microforce) balance law. The developed constitutive model includes energetic and dissipative length scales that can be calibrated experimentally. Boundary value problems, including pure bending of SMA beams and simple torsion of SMA cylindrical bars, are solved to demonstrate the capabilities of this model. These problems contain the differential equation for the transformation surface as well as the equilibrium equation and are solved analytically and numerically. The simplest version of the model, containing only the additional gradient of martensite volume fraction, predicts a response with greater transformation hardening for smaller structures.

  7. Deployable aerospace PV array based on amorphous silicon alloys

    NASA Astrophysics Data System (ADS)

    Hanak, Joseph J.; Walter, Lee; Dobias, David; Flaisher, Harvey

    1989-04-01

    The development of the first commercial, ultralight, flexible, deployable, PV array for aerospace applications is discussed. It is based on thin-film, amorphous silicon alloy, multijunction, solar cells deposited on a thin metal or polymer by a proprietary, roll-to-roll process. The array generates over 200 W at AM0 and is made of 20 giant cells, each 54 cm x 29 cm (1566 sq cm in area). Each cell is protected with bypass diodes. Fully encapsulated array blanket and the deployment mechanism weigh about 800 and 500 g, respectively. These data yield power per area ratio of over 60 W/sq m specific power of over 250 W/kg (4 kg/kW) for the blanket and 154 W/kg (6.5 kg/kW) for the power system. When stowed, the array is rolled up to a diameter of 7 cm and a length of 1.11 m. It is deployed quickly to its full area of 2.92 m x 1.11 m, for instant power. Potential applications include power for lightweight space vehicles, high altitude balloons, remotely piloted and tethered vehicles. These developments signal the dawning of a new age of lightweight, deployable, low-cost space arrays in the range from tens to tens of thousands of watts for near-term applications and the feasibility of multi-100 kW to MW arrays for future needs.

  8. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-09-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  9. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-01-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  10. Evaluation of lead anode reactions in acid sulfate electrolytes. 1: Lead alloys with cobalt additives

    SciTech Connect

    Yu, P.; O`Keefe, T.J.

    1999-04-01

    Lead alloys, such as lead-calcium-tin and lead-silver, are the primary insoluble anodes used in the electrowinning of metals. While some difficulties are encountered in their use, there is no obvious replacement that is economically and technically competitive. Two of the specific problems with lead include decreased cathode purity due to incorporation from corrosion products and the relatively high overpotential which increases cell voltage. To gain an improved understanding of the fundamental behavior of lead anodes, the polarization behavior of six different alloys in sulfuric acid was evaluated. Some tests were also made with Co(II) in the acid sulfate electrolyte. Notable differences were found in the multiple activation-passivation cycles, stability, and relative activity for oxygen evolution for the alloys, and the relative trends in behavior were established. Electrochemical impedance spectroscopy studies were also conducted at selected potentials. Overall, the data show that the electrochemical response, particularly the degree of polarization for the oxygen evolution reaction, of the lead alloy anodes are dependent on the surface phases and structures present. The ability to depolarize the anode reaction using Co(II) was particularly sensitive to the lead composition.

  11. Study of superplastic deformation in an FeAl based alloy with large grains

    SciTech Connect

    Li, D.; Shan, A.; Liu, Y.; Lin, D.

    1995-08-15

    In this paper some results of studies on a superplastically deformed FeAl based alloy are reported. The tensile behavior of the FeAl based alloy Fe-36.5Al-2Ti (in atomic percent) under different strain rates at high temperatures was examined by optical microscopy. The results revealed that the FeAl based alloy with the grain size of 350 {micro}m exhibited a large elongation of more than 140% at 900 C and 1,000 C under a strain rate range of 1.39{times}10{sup {minus}4}/s{approximately}2.78{times}10{sup {minus}2}/s. The maximum elongation is 208% at 1,000 C under a strain rate of 1.39{times}10{sup {minus}2}/s. The reason for the large elongation is ascribed to the dynamic recovery and recrystallization in this alloy during deformation at high temperatures.

  12. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    SciTech Connect

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void, cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.

  13. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    DOE PAGES

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; ...

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void,more » cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.« less

  14. Evaluation of luminol chemiluminescence based on simultaneous introducing of coumarin derivatives as green fluorophores and chitosan-induced Au/Ag alloy nanoparticle as catalyst for the sensitive determination of glucose.

    PubMed

    Chaichi, M J; Alijanpour, S O; Asghari, S; Shadlou, S

    2015-03-01

    We report herein the development of a novel chemiluminescence system based on simultaneous introducing of synthetic coumarin derivatives and chitosan-induced Au/Ag alloy NPs on the luminol CL system and suggest how it may be useful for determination of glucose. Chitosan-induced Au/Ag nanoalloys in the coumarin derivatives intensified-luminol CL system, in addition to catalyze CL reaction can make a change in the process of coumarin derivatives effect as fluorophore on the luminol CL system. This phenomenon is caused by interaction between active functional groups of coumarin derivatives and chitosan. The interaction strength depends on the coumarin derivatives' structure and their substituents. Considering the inevitable trend luminol radical and superoxide anion radical to absorption on the surface of the embedded Au/Ag nanoalloy in the chitosan matrix, it can be concluded that chitosan acts as a platform for all reagents involved in the CL reaction including coumarin derivatives, Au/Ag nanoalloy and luminol, and electron-transfer taking place on it; Placing all chemiluminescent reagents together on the chitosan network can lead to a powerful CL due to increasing rigidity of CL system. The most efficient coumarin derivative on the Au/Ag nanoalloy-fluorophore-luminol-H2O2 CL system, in relation to interaction capability with chitosan' functional groups, was selected and the CL condition in presence of it was optimized. Whereas the glucose oxidase-mediated oxidation of glucose yields gluconic acid and H2O2, under optimum condition the most efficient CL system was applied to detection of glucose due to enzymatically production of hydrogen peroxide. The linear response range of 1.5 × 10(-6)-5.0 × 10(-3) M and the detection limit (defined as the concentration that could be detected at the signal-to-noise ratio of 3) of 7.5 × 10(-7) M was found for the glucose standards. Also, the developed method was successfully applied to determination of glucose in

  15. Hot Workability of CuZr-Based Shape Memory Alloys for Potential High-Temperature Applications

    NASA Astrophysics Data System (ADS)

    Biffi, Carlo Alberto; Tuissi, Ausonio

    2014-07-01

    The research on high-temperature shape memory alloys has been growing because of the interest of several potential industrial fields, such as automotive, aerospace, mechanical, and control systems. One suitable candidate is given by the CuZr system, because of its relative low price in comparison with others, like the NiTi-based one. In this context, the goal of this work is the study of hot workability of some CuZr-based shape memory alloys. In particular, this study addresses on the effect of hot rolling process on the metallurgical and calorimetric properties of the CuZr system. The addition of some alloying elements (Cr, Co, Ni, and Ti) is taken into account and their effect is also put in comparison with each other. The alloys were produced by means of an arc melting furnace in inert atmosphere under the shape of cigars. Due to the high reactivity of these alloys at high temperature, the cigars were sealed in a stainless steel can before the processing and two different procedures of hot rolling were tested. The characterization of the rolled alloys is performed using discrete scanning calorimetry in terms of evolution of the martensitic transformation and scanning electron microscopy for the microstructural investigations. Additionally, preliminary tests of laser interaction has been also proposed on the alloy more interesting for potential applications, characterized by high transformation temperatures and its good thermal stability.

  16. Development of tough, strong, iron-base alloy for cryogenic applications

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1983-01-01

    The development of an iron-base alloy that combines the normally divergent properties of high toughness and high strength at cryogenic temperatures is discussed. Specifically, alloy properties were sought which at -196 C would exhibit a fracture toughness of 220 MPa-m(1/2) with a corresponding yield strength of 1.4 GPa (200 ksi). Early work showed that high toughness could be achieved in Fe-12Ni alloys containing reactive metal additions such as Al, Nb, Ti, and V. Further research emphasized strengthening of these tough alloys by thermomechanical processing and the addition of Cu. Results showed that high strength and high toughness could be achieved in a single alloy at temperatures as low as -196 C. An alloy with composition Fe-12Ni-9.5Al-2Cu exhibited a yield strength of 1.65 GPa with a corresponding fracture toughness of 220 MPa-m(1/2) at -196 C. Strengthening due to Cu additions to the Fe-12Ni base alloys results primarily from precipitation of Cu-rich epsilon particles approximately 20 nm in diameter. Strengthening mechanisms are discussed in terms of an elastic modulus hardening model and are supported by transimission electron microscopy examinations of selected test specimens.

  17. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    PubMed Central

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-01-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation. PMID:27877541

  18. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    NASA Astrophysics Data System (ADS)

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-12-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  19. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications.

    PubMed

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-12-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg(2+) ions released during the cell culture indicated that silanization does not affect substrate degradation.

  20. Evaluation of a Shape Memory Alloy Reinforced Annuloplasty Band for Minimally Invasive Mitral Valve Repair

    PubMed Central

    Purser, Molly F.; Richards, Andrew L.; Cook, Richard C.; Osborne, Jason A.; Cormier, Denis R.; Buckner, Gregory D.

    2013-01-01

    Purpose An in vitro study using explanted porcine hearts was conducted to evaluate a novel annuloplasty band, reinforced with a two-phase, shape memory alloy, designed specifically for minimally invasive mitral valve repair. Description In its rigid (austenitic) phase, this band provides the same mechanical properties as the commercial semi-rigid bands. In its compliant (martensitic) phase, this band is flexible enough to be introduced through an 8-mm trocar and is easily manipulated within the heart. Evaluation In its rigid phase, the prototype band displayed similar mechanical properties to commercially available semi-rigid rings. Dynamic flow testing demonstrated no statistical differences in the reduction of mitral valve regurgitation. In its flexible phase, the band was easily deployed through an 8-mm trocar, robotically manipulated and sutured into place. Conclusions Experimental results suggest that the shape memory alloy reinforced band could be a viable alternative to flexible and semi-rigid bands in minimally invasive mitral valve repair. PMID:19766827

  1. Cytocompatibility evaluation of NiMnSn meta-magnetic shape memory alloys for biomedical applications.

    PubMed

    Guiza-Arguello, Viviana R; Monroe, James A; Karaman, Ibrahim; Hahn, Mariah S

    2016-07-01

    Recently, magnetic shape memory alloys (MSMAs) have emerged as an interesting extension to conventional shape memory alloys (SMAs) due to their capacity to undergo reversible deformation in response to an externally applied magnetic field. Meta-magnetic SMAs (M-MSMAs) are a class of MSMAs that are able to transform magnetic energy to mechanical work by harnessing a magnetic-field induced phase transformation, and thus have the capacity to impose up to 10 times greater stress than conventional MSMAs. As such, M-MSMAs may hold substantial promise in biomedical applications requiring extracorporeal device activation. In the present study, the cytotoxicity and ion release from an Ni50 Mn36 Sn14 atomic percent composition M-MSMA were evaluated using NIH/3T3 fibroblasts. Initial studies showed that the viability of cells exposed to NiMnSn ion leachants was 60 to 67% of tissue culture polystyrene (TCP) controls over 10 to 14 days of culture. This represents a significant improvement in cytocompatibility relative to NiMnGa alloys, one of the most extensively studied MSMA systems, which have been reported to induce 80% cell death in only 48 h. Furthermore, NiMnSn M-MSMA associated cell viability was increased to 80% of TCP controls following layer-by-layer alloy coating with poly(allylamine hydrochloride)/poly(acrylic acid) [PAH/PAA]. Ion release measures revealed that the PAH/PAA coatings decreased total Sn and Mn ion release by 50% and 25%, respectively, and optical microscopy evaluation indicated that the coatings reduced NiMnSn surface oxidation. To our knowledge, this study presents the first cytotoxicity evaluation of NiMnSn M-MSMAs and lays the groundwork for their further biological evaluation. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 853-863, 2016. © 2015 Wiley Periodicals, Inc.

  2. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  3. Choice of copper-based alloys for ribbon substrates with a sharp cube texture

    NASA Astrophysics Data System (ADS)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Gervas'eva, I. V.; Suaridze, T. R.; Akshentsev, Yu. N.; Kazantsev, V. A.

    2014-12-01

    It has been shown that, in some copper-based alloys subjected to cold deformation by rolling to 98.6-99% followed by recrystallization annealing, a sharp cube texture can be produced. Optimum conditions of annealing have been determined, which make it possible to produce a sharp biaxial texture in Cu-Ni, Cu-Fe, and Cu-Cr alloys with the fraction of cube grains of more than 95%; this opens a possibility of using thin ribbons made of these alloys as substrates for multilayer film compositions, in particular when developing second-generation high-temperature superconductors.

  4. A Versatile Method for Nanostructuring Metals, Alloys and Metal Based Composites

    NASA Astrophysics Data System (ADS)

    Gurau, G.; Gurau, C.; Bujoreanu, L. G.; Sampath, V.

    2017-06-01

    A new severe plastic deformation method based on High Pressure Torsion is described. The method patented as High Speed High Pressure Torsion (HSHPT) shows a wide scope and excellent adaptability assuring large plastic deformation degree on metals, alloys even on hard to deform or brittle alloys. The paper present results obtained on aluminium, magnesium, titan, iron and coper alloys. In addition capability of HSHPT to process metallic composites is described. OM SEM, TEM, DSC, RDX and HV investigation methods were employed to confirm fine and ultrafine structure.

  5. The effects of remelting on the mechanical properties of a nickel base partial denture casting alloy.

    PubMed

    Lewis, A J

    1975-04-01

    Three series of tensile test pieces were produced using a nickel base partial denture casting alloy. For the first series induction heating was employed, for the second a resistance crucible, and for the third, an oxy-acetylene torch. In each series the same metal was cast sequentially a number of times and all test pieces so produced were subjected to mechanical testing. The mechanical properties were found to vary according to both the number of times the alloy was cast and the method of heating used to render the alloy molten.

  6. Evaluation of oxide dispersion strengthened (ODS) molybdenum and molybdenum-rhenium Alloys

    SciTech Connect

    Mueller, A.J.; Bianco, R.; Buckman, R.W. Jr.

    1999-10-22

    Oxide dispersion strengthened (ODS) molybdenum alloys being developed for high temperature applications possess excellent high temperature strength and creep resistance. In addition they exhibit a ductile-to-brittle transition temperature (DBIT) in the worked and stress-relieved condition under longitudinal tensile load well below room temperature. However, in the recrystallized condition, the DBTT maybe near or above room temperature, depending on the volume fraction of oxide dispersion and the amount of prior work. Dilute rhenium additions (7 and 14 wt.%) to ODS molybdenum were evaluated to determine their effect on low temperature ductility. The addition of 7 wt.% rhenium to the ODS molybdenum did not significantly enhance the mechanical properties. However, the addition of 14 wt.% rhenium to the ODS molybdenum resulted in a DBTT well below room temperature in both the stress-relieved and recrystallized condition. Additionally, the tensile strength of ODS Mo-14Re is greater than the base ODS molybdenum at 1,000 to 1,250 C.

  7. Evaluating the ductility characteristics of self-centering buckling-restrained shape memory alloy braces

    NASA Astrophysics Data System (ADS)

    Abou-Elfath, Hamdy

    2017-05-01

    Recently, self-centering earthquake resistant systems have attracted attention because of their promising potential in controlling the residual drifts and reducing repair costs after earthquake events. Considerable portion of self-centering research is based on using short-segment superelastic shape memory alloy (SMA) braces as strengthening technique because of the lower modulus of elasticity of SMA in comparison with that of steel. The goal of this study is to investigate the ductility characteristics of these newly proposed short-segment SMA braces to evaluate their safety levels against fracture failures under earthquake loading. This goal has been achieved by selecting an appropriate seismic performance criterion for steel frames equipped with SMA braces, defining the level of strain capacity of SMA and calculating the strain demands in the SMA braces by conducting a series of pushover and earthquake time history analyzes on typical frame structure. The results obtained in this study indicated the inability of short-segment SMA designs to provide adequate ductility to the lateral resistant systems. An alternative approach is introduced by using hybrid steel-SMA braces that are capable of controlling the residual drifts and providing the structure with adequate lateral stiffness.

  8. New generation super alloy candidates for medical applications: corrosion behavior, cation release and biological evaluation.

    PubMed

    Reclaru, L; Ziegenhagen, R; Unger, R E; Eschler, P Y; Constantin, F

    2014-12-01

    Three super alloy candidates (X1 CrNiMoMnW 24-22-6-3-2 N, NiCr21 MoNbFe 8-3-5 AlTi, CoNiCr 35-20 Mo 10 BTi) for a prolonged contact with skin are evaluated in comparison with two reference austenitic stainless steels 316L and 904L. Several electrochemical parameters were measured and determined (E(oc), E(corr), i(corr), b(a), b(c), E(b), R(p), E(crev) and coulometric analysis) in order to compare the corrosion behavior. The cation release evaluation and in vitro biological characterization also were performed. In terms of corrosion, the results reveal that the 904L steels presented the best behavior followed by the super austenitic steel X1 CrNiMoMnW 24-22-6-3-2 N. For the other two super alloys (NiCr and CoNiCr types alloys) tested in different conditions (annealed, work hardened and work hardened+age hardened) it was found that their behavior to corrosion was weak and close to the other reference stainless steel, 316L. Regarding the extraction a mixture of cations in relatively high concentrations was noted and therefore a cocktail effect was not excluded. The results obtained in the biological assays WST-1 and TNF-alpha were in correlation with the corrosion and extraction evaluation.

  9. Biocompatibility of new Ti-Nb-Ta base alloys.

    PubMed

    Hussein, Abdelrahman H; Gepreel, Mohamed A-H; Gouda, Mohamed K; Hefnawy, Ahmad M; Kandil, Sherif H

    2016-04-01

    β-type titanium alloys are promising materials in the field of medical implants. The effect of β-phase stability on the mechanical properties, corrosion resistance and cytotoxicity of a newly designed β-type (Ti77Nb17Ta6) biocompatible alloys are studied. The β-phase stability was controlled by the addition of small quantities of Fe and O. X-ray diffraction and microstructural analysis showed that the addition of O and Fe stabilized the β-phase in the treated solution condition. The strength and hardness have increased with the increase in β-phase stability while ductility and Young's modulus have decreased. The potentio-dynamic polarization tests showed that the corrosion resistance of the new alloys is better than Ti-6Al-4V alloy by at least ten times. Neutral red uptake assay cytotoxicity test showed cell viability of at least 95%. The new alloys are promising candidates for biomedical applications due to their high mechanical properties, corrosion resistance, and reduced cytotoxicity.

  10. Numerical Evaluation Of Shape Memory Alloy Recentering Braces In Reinforced Concrete Buildings Subjected To Seismic Loading

    NASA Astrophysics Data System (ADS)

    Charles, Winsbert Curt

    Seismic protective techniques utilizing specialized energy dissipation devices within the lateral resisting frames have been successfully used to limit inelastic deformation in reinforced concrete buildings by increasing damping and/or altering the stiffness of these structures. However, there is a need to investigate and develop systems with self-centering capabilities; systems that are able to assist in returning a structure to its original position after an earthquake. In this project, the efficacy of a shape memory alloy (SMA) based device, as a structural recentering device is evaluated through numerical analysis using the OpenSees framework. OpenSees is a software framework for simulating the seismic response of structural and geotechnical systems. OpenSees has been developed as the computational platform for research in performance-based earthquake engineering at the Pacific Earthquake Engineering Research Center (PEER). A non-ductile reinforced concrete building, which is modelled using OpenSees and verified with available experimental data is used for the analysis in this study. The model is fitted with Tension/Compression (TC) SMA devices. The performance of the SMA recentering device is evaluated for a set of near-field and far-field ground motions. Critical performance measures of the analysis include residual displacements, interstory drift and acceleration (horizontal and vertical) for different types of ground motions. The results show that the TC device's performance is unaffected by the type of ground motion. The analysis also shows that the inclusion of the device in the lateral force resisting system of the building resulted in a 50% decrease in peak horizontal displacement, and inter-story drift elimination of residual deformations, acceleration was increased up to 110%.

  11. Handling characteristics of a palladium-free gallium-based alloy compared with a high copper dental amalgam in a simulated clinical trial.

    PubMed

    Shaini, F J; Shortall, A C; Ellakwa, A E; Marquis, P M

    2001-11-01

    The aim of the current study was to compare the handling characteristics of a palladium-free gallium-based alloys (Galloy) with those of a high-copper amalgam (Permite C). The study had a particular interest in the evaluation of the direct placement delivery system used with both alloys. Ten dentists participated in the current study. Each placed two amalgam and two gallium-based alloy restorations in conventional class II cavities prepared in acrylic typodont teeth. None of the participating dentists had used the direct placement delivery system or had any previous experience with gallium-based alloy and no practice was allowed beforehand. The restorations were evaluated according to the following criteria: ease of loading the cavity (delivery system), ease of condensation, capacity to produce and sustain contact area, ease of carving, resistance to damage during removal of the matrix band, overall quality of the restoration and the available working time. Each criterion was given a score on a scale of 1-5 (1: very poor, 2: poor, 3: fair, 4: good, 5: very good). The results showed no statistically significant difference in the evaluated criteria between the two alloys (P > 0.05) except for criterion number 2 (ease of condensation, P=0.0005).

  12. Tailoring Fe-Base Alloys for Intermediate Temperature SOFC Interconnect Application

    SciTech Connect

    J.H. Zhu; M.P. Brady; H.U. Anderson

    2007-12-31

    This report summarized the research efforts and major conclusions for our SECA Phase I and II project focused on Cr-free or low Cr Fe-Ni based alloy development for intermediate temperature solid oxide fuel cell (SOFC) interconnect application. Electrical conductivity measurement on bulk (Fe,Ni){sub 3}O{sub 4} coupons indicated that this spinel phase possessed a higher electrical conductivity than Cr{sub 1.5}Mn{sub 1.5}O{sub 4} spinel and Cr{sub 2}O{sub 3}, which was consistent with the low area specific resistance (ASR) of the oxide scale formed on these Fe-Ni based alloys. For Cr-free Fe-Ni binary alloys, although the increase in Ni content in the alloys improved the oxidation resistance, and the Fe-Ni binary alloys exhibited adequate CTE and oxide scale ASR, their oxidation resistance needs to be further improved. Systematic alloy design efforts have led to the identification of one low-Cr (6wt.%) Fe-Ni-Co based alloy which formed a protective, electrically-conductive Cr{sub 2}O{sub 3} inner layer underneath a Cr-free, highly conductive spinel outer layer. This low-Cr, Fe-Ni-Co alloy has demonstrated a good CTE match with other cell components; high oxidation resistance comparable to that of Crofer; low oxide scale ASR with the formation of electrically-insulating phases in the oxide scale; no scale spallation during thermal cycling; adequate compatibility with cathode materials; and comparable mechanical properties with Crofer. The existence of the Cr-free (Fe,Co,Ni){sub 3}O{sub 4} outer layer effectively reduced the Cr evaporation and in transpiration testing resulted in a 6-fold decrease in Cr evaporation as compared to a state-of-the-art ferritic interconnect alloy. In-cell testing using an anode supported cell with a configuration of Alloy/Pt/LSM/YSZ/Ni+YSZ indicates that the formation of the Cr-free spinel layer via thermal oxidation was effective in blocking the Cr migration and thus improving the cell performance stability. Electroplating of the Fe

  13. Simulated characteristics of a heterojunction phototransistor with Ge1-xSnx alloy as base

    NASA Astrophysics Data System (ADS)

    Kumar, Dur Vesh; Pandey, Ankit Kumar; Basu, Rikmantra; Sharma, Anuj K.

    2016-12-01

    Groups III-V compound semiconductors and their alloys are the main photodetecting elements for the entire fiber optic telecommunication band. However, the recent successful growth of GeSnx alloy on Ge virtual substrates on Si platform makes the group IV alloys a potential competitor. GeSnx alloy shows direct band gap and has an absorption coefficient almost 10 times higher than that of Ge. The photonic devices are complementary metal-oxide-semiconductor compatible. We have considered an n-Ge/p+-GeSnx/n-GeSnx heterojunction phototransistor (HPT) and studied the variations of terminal currents by considering the Gummel Poon model of HPT, and values of optical and current gains, photocurrent, and responsivity have been obtained. The performance of the device as a photodetector at fiber optic communication wavelengths seems quite encouraging to justify the use of GeSn-based HPTs as a replacement of III-IV semiconductor-based photodetectors.

  14. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  15. Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Yang, Bing [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN

    2010-11-09

    A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

  16. Heat-resistant coatings for niobium and niobium-base alloys (review)

    SciTech Connect

    Dzyadykevich, Y.V.

    1986-06-01

    The author shows that it is possible to formulate the directions in developments whose purpose is to increase the heat resistance of niobium and niobium-base alloys. These include the creation of a barrier layer for retarding undesirable diffusion processes at the coating-base interface, the formation on niobium alloy parts of alloy silicide layers, the obtaining on parts operating at temperatures above 1300 C of a coating of molybdenum disilicide, the application to previously siliconized niobium alloys of a barrier layer of heterophase coatings, the matrix of which is a low-melting component and the filler refractory compounds, and the addition to the oxidizing gaseous medium of various additions increasing the service life of the protective coating.

  17. Antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes.

    PubMed

    Ruiz-Gómez, Sandra; Ranchal, Rocío; Abuín, Manuel; Aragón, Ana María; Velasco, Víctor; Marín, Pilar; Mascaraque, Arantzazu; Pérez, Lucas

    2016-03-21

    The capability of synthesizing Fe-based antiferromagnetic metal alloys would fuel the use of electrodeposition in the design of new magnetic devices such as high-aspect-ratio spin valves or new nanostructured hard magnetic composites. Here we report the synthesis of high quality antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes. We have found that in order to grow homogeneous FeMn films it is necessary to incorporate a large concentration of NH4Cl as an additive in the electrolyte. The study of the structure and magnetic properties shows that films with composition close to Fe50Mn50 are homogeneous antiferromagnetic alloys. We have established a parameter window for the synthesis of FeMn alloys that show antiferromagnetism at room temperature.

  18. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. This study focused on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results of these tests, the most corrosion resistant alloys were found to be (in order) Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of those tested for this application.

  19. On the interdiffusion in multilayered silicide coatings for the vanadium-based alloy V-4Cr-4Ti

    NASA Astrophysics Data System (ADS)

    Chaia, N.; Portebois, L.; Mathieu, S.; David, N.; Vilasi, M.

    2017-02-01

    To provide protection against corrosion at high temperatures, silicide diffusion coatings were developed for the V-4Cr-4Ti alloy, which can be used as the fuel cladding in next-generation sodium-cooled fast breeder reactors. The multilayered coatings were prepared by halide-activated pack cementation using MgF2 as the transport agent and pure silicon (high activity) as the master alloy. Coated pure vanadium and coated V-4Cr-4Ti alloy were studied and compared as substrates. In both cases, the growth of the silicide layers (V3Si, V5Si3, V6Si5 and VSi2) was controlled exclusively by solid-state diffusion, and the growth kinetics followed a parabolic law. Wagner's analysis was adopted to calculate the integrated diffusion coefficients for all silicides. The estimated values of the integrated diffusion coefficients range from approximately 10-9 to 10-13 cm2 s-1. Then, a diffusion-based numerical approach was used to evaluate the growth and consumption of the layers when the coated substrates were exposed at critical temperatures. The estimated lifetimes of the upper VSi2 layer were 400 h and 280 h for pure vanadium and the V-4Cr-4Ti alloy, respectively. The result from the numeric simulation was in good agreement with the layer thicknesses measured after aging the coated samples at 1150 °C under vacuum.

  20. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

    PubMed

    Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

    2010-06-01

    Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

  1. Burner Rig Hot Corrosion of Five Ni-Base Alloys Including Mar-M247

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Helmink, R.; Harris, K.; Erickson, G.

    2000-01-01

    The hot corrosion resistance of four new Ni-base superalloys was compared to that of Mar-M247 by testing in a Mach 0.3 burner rig at 900 C for 300 1-hr cycles. While the Al content was held the same as in the Mar-M247, the Cr and Co levels in the four new alloys were decreased while other strengthening elements (Re, Ta) were increased. Surprisingly, despite their lower Cr and Co contents, the hot corrosion behavior of all four new alloys was superior to that of the Mar-M247 alloy. The Mar-M247 alloy began to lose weight almost immediately whereas the other four alloys appeared to undergo an incubation period of 50-150 1-hr cycles. Examination of the cross-sectional microstructures showed regions of rampant corrosion attack (propagation stage) in all five alloys after 300 1-hr cycles . This rampant corrosion morphology was similar for each of the alloys with Ni and Cr sulfides located in an inner subscale region. The morphology of the attack suggests a classic "Type I", or high temperature, hot corrosion attack.

  2. Evaluation of roughness and micromorphology of epoxy paint on cobalt-chromium alloy before and after thermal cycling.

    PubMed

    Nascimento, Alessandra Cardoso da Silva; Muzilli, Carlos Alberto; Miranda, Milton Edson; Flório, Flávia Martão; Basting, Roberta Tarkany

    2013-01-01

    It has been suggested that the epoxy paint used to coat metal substrates in industrial electrostatic painting applications could also be used to mask metal clasps in removable dental prostheses (RDP). The purpose of this study was to evaluate both the influence of thermal cycling and the in vitro roughness of a surface after application of epoxy paint, as well as to assess the micromorphology of a cobalt-chromium (CoCr) based metal structure. Sixty test specimens were fabricated from a CoCr alloy. The specimens were separated into three groups (n = 20) according to surface treatment: Group 1 (Pol) - polished with abrasive stone and rubbers; Group 2 (Pol+Epo) - polished and coated with epoxy paint; Group 3 (Epo) - air-abraded with aluminum oxide particles and coated with epoxy paint. The surface roughness was evaluated before and after 1000 thermal cycles (5°C and 50°C). The surface micromorphology was verified by scanning electron microscopy (SEM). The two-way repeated measures ANOVA showed significant differences among surface treatments (p < 0.0001), but no difference was found before and after thermal cycling (p = 0.6638). The CoCr-based metal alloy surfaces treated with epoxy paint (Groups 2 and 3) were rougher than the surfaces that were only polished (Group 1). Thermal cycling did not influence surface roughness, or lead to chipping or detachment of the epoxy paint.

  3. Casting alloys.

    PubMed

    Wataha, John C; Messer, Regina L

    2004-04-01

    Although the role of dental casting alloys has changed in recent years with the development of improved all-ceramic materials and resin-based composites, alloys will likely continue to be critical assets in the treatment of missing and severely damaged teeth. Alloy shave physical, chemical, and biologic properties that exceed other classes of materials. The selection of the appropriate dental casting alloy is paramount to the long-term success of dental prostheses,and the selection process has become complex with the development of many new alloys. However, this selection process is manageable if the practitioner focuses on the appropriate physical and biologic properties, such as tensile strength, modulus of elasticity,corrosion, and biocompatibility, and avoids dwelling on the less important properties of alloy color and short-term cost. The appropriate selection of an alloy helps to ensure a longer-lasting restoration and better oral health for the patient.

  4. Alloy Development, Processing and Characterization of Devitrified Titanium Base Microcrystalline Alloys.

    DTIC Science & Technology

    1983-12-01

    different I" Report) 10. SUPPLEMENTARY NOTES i. K~EY O fDSJ C dlutatopb~ oc uDevitrifie Ti al"I󈨇’a~V1 y’oTi’le mf~ icrorsalline alloy, arc plasma melt...relationships have been found. WTIocession For DTIC TAB Unannounced 0 JustIficati By I Distribution/ Availability Codes " a i l AV a n d / o r IL, I ..’" " 1...largely are divided into two categories: 1) Solid solution forming elements such as Zr, Hf, V. Mo, Cr , Al, Sn, etc., to provide solid solution

  5. In vitro tensile bond strength of denture repair acrylic resins to primed base metal alloys using two different processing techniques.

    PubMed

    Banerjee, Sarmistha; Engelmeier, Robert L; O'Keefe, Kathy L; Powers, John M

    2009-12-01

    Approximately 38% of removable partial denture (RPD) failures involve fracture at the alloy/acrylic interface. Autopolymerizing resin is commonly used to repair RPDs. Poor chemical bonding of repair acrylic to base metal alloys can lead to microleakage and failure of the bond. Therefore, ideal repair techniques should provide a strong, adhesive bond. This investigation compared the tensile bond strength between cobalt-chromium (Super Cast, Pentron Laboratory Technologies, Llc., Wallingford, CT) and nickel-chromium (Rexalloy, Pentron Laboratory Technologies, Llc.) alloys and autopolymerized acrylic resin (Dentsply Repair Material, Dentsply Int, Inc, York, Pa) using three primers containing different functional monomers [UBar (UB), Sun Medical Co., Ltd., Shiga, Japan: Alloy Primer (AP) Kuraray Medical Inc., Okayama, Japan; and MR Bond (MRB) Tokyuyama Dental Corp., Tokyo, Japan] and two processing techniques (bench cure and pressure-pot cure). One hundred and twenty eight base metal alloy ingots were polished, air abraded, and ultrasonically cleaned. The control group was not primed. Specimens in the test groups were primed with one of the three metal primers. Autopolymerized acrylic resin material was bonded to the metal surfaces. Half the specimens were bench cured, and the other half were cured in a pressure pot. All specimens were stored in distilled water for 24 hours at 37 degrees C. The specimens were debonded under tension at a crosshead speed of 0.05 cm/min. The forces at which the bond failed were noted. Data were analyzed using ANOVA. Fisher's PLSD post hoc test was used to determine significant differences (p < 0.05). Failure modes of each specimen were evaluated under a dissecting microscope. Significant differences in bond strength were observed between combinations of primers, curing methods, and alloys. Primed sandblasted specimens that were pressure-pot-cured had significantly higher bond strengths than primed sandblasted bench-cured specimens. The

  6. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  7. Evaluation of Cast Titanium Alloy Compressor Components. Volume 1

    DTIC Science & Technology

    1981-11-01

    higher temperatures , 1750 or 1850*P, benefits high cycle fatigue (HCF) life more than does annealing (and slow cooling) at 1300 or 1650*F, treatments...tensile, yield strength, and high cycle fatigue life (of PCC castings) after a simulated higher temperature HIP cycle, 1750*F/2 hr/furnace cool, intended...less than forged baseline specimens. Also evaluated were tensile properties of the hub section determined in this high temperature (simulated) HIP

  8. Chromium boron surfaced nickel-iron base alloys

    NASA Technical Reports Server (NTRS)

    Rashid, James M. (Inventor); Friedrich, Leonard A. (Inventor); Freling, Melvin (Inventor)

    1984-01-01

    Chromium boron diffusion coatings on nickel iron alloys uniquely provide them with improvement in high cycle fatigue strength (up to 30%) and erosion resistance (up to 15 times), compared to uncoated alloy. The diffused chromium layer extends in two essential concentration zones to a total depth of about 40.times.10.sup.-6 m, while the succeeding boron layer is limited to 50-90% of the depth of the richest Cr layer nearest the surface. Both coatings are applied using conventional pack diffusion processes.

  9. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  10. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  11. Heat engine based on shape-memory alloys

    SciTech Connect

    Goldstein, D.

    1989-12-01

    This patent application discloses a tubular gear made of shape memory alloy in sheet form, having longitudinal corrugations and being floating supported for rotation about an axis fixedly spaced from the rotational axis of a roller gear in meshing engagement with the corrugations. The tubular gear is sequentially deformed by exposure to radiated heat causing the shape memory alloy to expand circumferentially and by said meshing engagement with roller gear. Such deformation of the tubular gear within differential temperature regions established by restricted exposure to the radiated heat, induces and sustains rotation of the tubular gear to convert the heat energy into mechanical energy.

  12. Elastic anharmonicity of bcc Fe and Fe-based random alloys from first-principles calculations

    NASA Astrophysics Data System (ADS)

    Li, Xiaoqing; Schönecker, Stephan; Zhao, Jijun; Vitos, Levente; Johansson, Börje

    2017-01-01

    We systematically investigate elastic anharmonic behavior in ferromagnetic body-centered cubic (bcc) Fe and Fe1 -xMx (M =Al , V, Cr, Co, or Ni) random alloys by means of density-functional simulations. To benchmark computational accuracy, three ab initio codes are used to obtain the complete set of second- and third-order elastic constants (TOECs) for bcc Fe. The TOECs of Fe1 -xMx alloys are studied employing the first-principles alloy theory formulated within the exact muffin-tin orbital method in combination with the coherent-potential approximation. It is found that the alloying effects on C111,C112 , and C123, which are governed by normal strains only, are more pronounced than those on C144,C166 , and C456, which involve shear strains. Remarkably, the magnitudes of all TOECs but C123 decrease upon alloying with Al, V, Cr, Co, or Ni. Using the computed TOECs, we study compositional effects on the pressure derivatives of the effective elastic constants (d Bi j/d P ), bulk (d K /d P ), and shear moduli (d G /d P ) and derive longitudinal acoustic nonlinearity parameters (β ). Our predictions show that the pressure derivatives of K and G decrease with x for all solute elements and reveal a strong correlation between the compositional trends on d K /d P and d G /d P arising from the fact that alloying predominantly alters d B11/d P . The sensitivity of d B11/d P to composition is attributed to intrinsic alloying effects as opposed to lattice parameter changes accompanying solute addition. For Fe and the considered Fe-based alloys, β along high-symmetry directions orders as β [111 ]>β [100 ]>β [110 ] , and alloying increases the directional anisotropy of β but reduces its magnitude.

  13. SYNTHESIS AND PERFORMANCE OF FE-BASED AMORPHOUS ALLOYS FOR NUCLEAR WASTE REPOSITORY APPLICATIONS

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-08

    In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s that exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. Moreover, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys with increased cross-section for thermal neutron capture will be outlined to demonstrate that through careful design of alloy composition it is possible to tailor the material properties of the thermally spray-formed amorphous coating to accommodate the challenges anticipated in typical nuclear waste storage applications over tens of thousands of years in a variety of corrosive environments.

  14. Subtask 12D5: Thermal creep properties of vanadium-base alloys

    SciTech Connect

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1995-03-01

    The objective of this work is to provide baseline data on the thermal creep properties of candidate vanadium base alloys. Vanadium-base alloys are promising candidate materials for application in fusion reactor structural components because of several important advantages. V-4Cr-4Ti has been identified as one of the most promising candidate alloys and was selected for comprehensive tests and examination. In the present investigation, thermal creep rates and stress-rupture life of V-4Cr-4Ti and V-10Cr-5Ti alloys were determined at 600{degrees}C. The impurity composition and microstructural characteristics of creep-tested specimens were analyzed and correlated with the measured creep properties. The results of these tests show that V-4Cr-4Ti, which contains impurity compositions typical of a commercially fabricated vanadium-based alloy, exhibits creep strength substantially superior to that of V-20Ti, HT-9, or Type 316 stainless steel. The V-10Cr-5Ti alloy exhibits creep strength somewhat higher than that of V-4Cr-4Ti. 9 refs., 7 figs., 2 tabs.

  15. Machinability Evaluation of Ti-5Nb- xFe Alloys for Dental Applications

    NASA Astrophysics Data System (ADS)

    Hsu, Hsueh-Chuan; Wu, Shih-Ching; Hsu, Shih-Kuang; Hsu, Kuan-Huang; Ho, Wen-Fu

    2015-03-01

    In this study, we evaluated the machinability of a series of Ti-5Nb- xFe alloys with an Fe content ranging from 1 to 5 mass% and compared the results to those of commercially pure titanium (c.p. Ti) and Ti-6Al-4V. The alloys were slotted using a milling machine and end mills under four cutting conditions. Machinability was evaluated using cutting force which was measured using a dynamometer. The experimental results indicate that the addition of Fe significantly affected the machinability of the Ti alloys in terms of cutting force under the present cutting conditions. Under certain conditions, the cutting force of Ti-5Nb-4Fe was lower than that of c.p. Ti and Ti-6Al-4V, a result which can be explained by a higher degree of hardness and greater amounts of ω phase. Ti-5Nb-4Fe also had a better surface finish: cutting marks were less apparent and metal chips did not adhere to the cut surfaces under cutting condition C (cutting speed: 1.83 m/s, feed rate: 0.0005 m/s, and depth of cut: 0.0002 m). Ti-5Nb-4Fe had the lowest average surface roughness ( R a) after machining (approximately 0.27 μm under cutting condition C).

  16. Tarnish resistance evaluation of experimental Pd-free Ag-Au-Pt-Cu dental alloys.

    PubMed

    Takuma, Yasuko; Shiraishi, Takanobu; Fujita, Takeshi; Hisatsune, Kunihiro

    2010-05-01

    This study evaluated the tarnish resistance of eight experimental Pd-free Ag-Au-Pt-Cu dental alloys in a 0.1% Na(2)S aqueous solution at 37 degrees C. Color measurements of the plate samples were made using a computerized spectrophotometer before and after immersion in the test solution for up to 72 hours. Tarnish discoloration was evaluated using the color difference vector, DeltaE*, in the CIELAB color space. Microstructural observation of each sample through an optical microscope revealed the matrix phase as the major constituent and second-phase small grains in the matrix phase. Selective tarnish discoloration occurred in the matrix, and fractional area of the matrix to the whole surface area was influenced by the sum of Au and Ag concentrations. The DeltaE* value significantly decreased with increasing Au/(Au+Ag) atomic ratio. In conclusion, the Au/(Au+Ag) ratio in an alloy and the fractional area of the matrix were found to be primary and auxiliary factors affecting the tarnish resistance of the experimental alloys.

  17. Application of Laser Design of Amorphous Feco-Based Alloys for the Formation of Amorphous-Crystalline Composites

    NASA Astrophysics Data System (ADS)

    Permyakova, I. E.; Glezer, A. M.; Ivanov, A. A.; Shelyakov, A. V.

    2016-01-01

    Morphological and fractographic features of change of FeCo-based amorphous alloy surfaces after laser treatment are studied in detail. Regimes of laser treatment that allow various degrees of crystallization of the examined alloys to be obtained, including thin (<1 •m) crystal layers on amorphous alloy surfaces, amorphous-crystalline composites, and completely crystalline alloys are adjusted. The Vickers hardness is estimated in zones of selective laser irradiation. The structure of the examined alloys attendant to the change of their mechanical properties is analyzed.

  18. First-principle study on some new spin-gapless semiconductors: The Zr-based quaternary Heusler alloys

    NASA Astrophysics Data System (ADS)

    Gao, Qiang; Xie, Huan-Huan; Li, Lei; Lei, Gang; Deng, Jian-Bo; Hu, Xian-Ru

    2015-09-01

    Employing first-principle calculations, we have investigated electronic and magnetic properties of the Zr-based quaternary Heusler alloys: ZrCoVIn, ZrFeVGe, ZrCoFeP, ZrCoCrBe and ZrFeCrZ (Z = In and Ga). Our calculation results show that all the alloys are (or nearly) spin-gapless semiconductors. The Slater-Pauling behaviours of these alloys are discussed as well. The cohesion energy and formation energy of these alloys have also been discussed, and the results indicate the studied alloys are stable.

  19. Evaluating the Tensile Properties of Aluminum Foundry Alloys through Reference Castings-A Review.

    PubMed

    Anilchandra, A R; Arnberg, Lars; Bonollo, Franco; Fiorese, Elena; Timelli, Giulio

    2017-08-30

    The tensile properties of an alloy can be exploited if detrimental defects and imperfections of the casting are minimized and the microstructural characteristics are optimized through several strategies that involve die design, process management and metal treatments. This paper presents an analysis and comparison of the salient characteristics of the reference dies proposed in the literature, both in the field of pressure and gravity die-casting. The specimens produced with these reference dies, called separately poured specimens, are effective tools for the evaluation and comparison of the tensile and physical behaviors of Al-Si casting alloys. Some of the findings of the present paper have been recently developed in the frame of the European StaCast project whose results are complemented here with some more recent outcomes and a comprehensive analysis and discussion.

  20. Evaluating the Tensile Properties of Aluminum Foundry Alloys through Reference Castings—A Review

    PubMed Central

    Anilchandra, A.R.; Arnberg, Lars; Bonollo, Franco; Fiorese, Elena

    2017-01-01

    The tensile properties of an alloy can be exploited if detrimental defects and imperfections of the casting are minimized and the microstructural characteristics are optimized through several strategies that involve die design, process management and metal treatments. This paper presents an analysis and comparison of the salient characteristics of the reference dies proposed in the literature, both in the field of pressure and gravity die-casting. The specimens produced with these reference dies, called separately poured specimens, are effective tools for the evaluation and comparison of the tensile and physical behaviors of Al-Si casting alloys. Some of the findings of the present paper have been recently developed in the frame of the European StaCast project whose results are complemented here with some more recent outcomes and a comprehensive analysis and discussion. PMID:28867796

  1. Evaluation of high Ni-Cr-Mo alloys for the construction of sulfur dioxide scrubber plants

    NASA Astrophysics Data System (ADS)

    Rajendran, N.; Rajeswari, S.

    1996-02-01

    Corrosion in wet lime/limestone systems used for flue gas desulfurization in thermal power plants is of great concern. The frequent variations in acidity and in chloride and fluoride ion concentrations experienced by such systems pose a serious threat to the materials of construction. Currently used materials mostly type 316L stainless steel often fail to meet their life expectancy. The present study evaluates the performance of advanced Ni- Cr- Mo alloys 59 and C- 276 in a simulated sulfur dioxide scrubber environment. Accelerated tests showed that high Ni- Cr- Mo alloys have little tendency to leach metal ions such as chromium, nickel, and molybdenum at different impressed potentials. Scanning electron microscopy was used to examine the morphology of pitting attack.

  2. Machinability evaluation of titanium alloys (Part 2)--Analyses of cutting force and spindle motor current.

    PubMed

    Kikuchi, Masafumi; Okuno, Osamu

    2004-12-01

    To establish a method of determining the machinability of dental materials for CAD/CAM systems, the machinability of titanium, two titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb), and free-cutting brass was evaluated through cutting force and spindle motor current. The metals were slotted using a milling machine and square end mills at four cutting conditions. Both the static and dynamic components of the cutting force represented well the machinability of the metals tested: the machinability of Ti-6Al-4V and Ti-6Al-7Nb was worse than that of titanium, while that of free-cutting brass was better. On the other hand, the results indicated that the spindle motor current was not sensitive enough to detect the material difference among the titanium and its alloys.

  3. Durability evaluation of biopolymer coating on titanium alloy substrate.

    PubMed

    Ryan Stanfield, J; Bamberg, Stacy

    2014-07-01

    For this study, a commercially available phosphorylcholine (PC) polymer was applied to Ti6Al4V ELI. A multivariate approach to design a statistically significant array of experiments was employed to evaluate and estimate optimization of PC-immobilization process factors. The seven process factors analyzed were (1) power level for RFGD plasma treatment, (2) duration of plasma treatment, (3) concentration of PC solution used to coat samples, (4) rate at which samples were dipped in/out of the solution, (5) temperature for curing, (6) relative humidity level during curing, and (7) duration of curing. Imaging and analysis of the coating were done via fluorescence microscopy (FM), confirming the uniform coverage of PC polymer on titanium substrate. The process factors were evaluated by three measured responses: initial thickness, coating durability and degree of cross-linked coating, which were assessed by FM, a spray test and extraction in IPA, respectively. Variations in PC solution concentration showed no impact on fouling resistance of the resultant coating. It was hypothesized that the PC-application process factors could be optimized to yield favorable outcomes in durability and degree of cross-linked coating responses. The resulting statistical model indicates that PC solution concentration, dip rate, and cure temperature are the three greatest singular effects on both durability and degree of cross-linking. In addition, plasma treatment of the substrate with O2 was effective in enhancing the degree of cross-linking of the polymer surface. Copyright © 2014 Elsevier Ltd. All rights reserved.

  4. Optimization of Iron Cobalt-based Nanocomposite Alloys for High Induction and Increased Resistivity

    NASA Astrophysics Data System (ADS)

    Shen, Shen

    FeCo-based nanocrystalline soft magnetic materials are promising to provide high saturation induction, high Curie temperature and excellent soft magnetic properties for electric vehicle and high frequency power conversion applications. The increasing operation frequency of various inductive applications requires nanocomposite alloys with higher resistivity to suppress power losses. In this thesis, the method of measuring as-cast and annealed resistivity of melt-spun ribbon alloys by obtaining alloy densities was established. Archimedes method with deionized water as a medium was used to determine the density of crystalline alloys. A gas pycnometer using dry Helium gas as the medium exhibited improved accuracy in measuring the density of amorphous ribbon alloys compared to the conventional Archimedes method using a liquid medium. This method was applied to previously developed HITPERM (FeCoZrBCu) and HTX002 (FeCoBSiCu) type of alloys as well as carbon-containing (FeCoBCCu) alloys to guide composition adjustments pursuing for improved magnetic properties. In the HITPERM type of alloys, the composition dependence of as-cast resistivity was studied and simulated by Mott's two-current model with a rigid-band assumption which provided guidance for further adjusting alloy composition looking for higher resistivity. An alloy designed with the Fe:Co ratio for maximum as-cast resistivity and Hf as glass former exhibits low power loss values being approximately 1/4 of those measured on the alloy with the original HITPERM composition for a range of frequencies. The Al and Si additions were found effective to achieve a high resistivity of 151.9 muO·cm in the as-cast alloys but also lead to embrittlement of melt-spun ribbons. Composition adjustments on the HTX002 type of alloys which are castable in air and available for larger-scale production were also explored. Increasing the ferromagnetic late transition metal content by reducing glass formers was found effective to achieve

  5. COMPARATIVE ANALYSIS OF SELECTED EDDY CURRENT TRANSDUCERS FOR TITANIUM ALLOY EVALUATION

    SciTech Connect

    Chady, T.; Sikora, R.; Baniukiewicz, P.; Lopato, P.; Kowalczyk, J.; Psuj, G.; Caryk, M.

    2010-02-22

    Titanium alloy based details due to their mechanical properties continue to be in extensive use in various structures (mainly aerospace, automotive and petro-chemical industrial applications). In this paper comparative study of various types of eddy current NDT transducers for testing titanium elements was done. Probes of absolute, differential and array configurations were constructed and analyzed. Two and three dimensional numerical analysis (FEM) were done in order to find the best type and configuration of the proposed transducers.

  6. Vacuum thermal-mechanical fatigue behavior of two iron-base alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1976-01-01

    The present study extends the concept of in-phase grain boundary ratcheting to two iron-base alloys (Type 304 stainless steel and A286 alloy) and provides a clearer interpretation of out-of-phase grain boundary ratcheting effects observed in the A286 alloy which does not exhibit geometric instability. Elevated-temperature low-cycle thermal-mechanical fatigue tests in an ion-pumped ultrahigh vacuum chamber revealed significant effects of frequency and combined temperature-strain cycling on fatigue life. In-phase thermal cycling (tension at high temperature and compression at low temperature) caused large life reductions in both materials due to grain boundary cavitation caused by unreversed grain boundary sliding (grain boundary ratcheting). Out-of-phase thermal cycling (tension at low temperature and compression at high temperature) also caused large cyclic life reductions in both materials. In the A286 alloy, out-of-phase life reductions are attributed to compressive ratcheting.

  7. Fracture behavior of nickel-based alloys in water

    SciTech Connect

    Mills, W.J.; Brown, C.M.

    1999-08-01

    The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

  8. Eutectic alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Moore, P.

    1980-01-01

    These 250 abstracts from the international literature provide summaries of the preparation, treatments, composition and structure, and properties of eutectic alloys. Techniques for directional solidification and treatments including glazing, coating, and fiber reinforcement are discussed. In addition to the mechanical and thermal properties, the superconducting, corrosion, resistance, and thermionic emission and adsorption properties are described.

  9. Computational design of precipitation-strengthened titanium-nickel-based shape memory alloys

    NASA Astrophysics Data System (ADS)

    Bender, Matthew D.

    Motivated by performance requirements of future medical stent applications, experimental research addresses the design of novel TiNi-based, superelastic shape-memory alloys employing nanoscale precipitation strengthening to minimize accommodation slip for cyclic stability and to increase output stress capability for smaller devices. Using a thermodynamic database describing the B2 and L21 phases in the Al-Ni-Ti-Zr system, Thermo-Calc software was used to assist modeling the evolution of phase composition during 600°C isothermal evolution of coherent L21 Heusler phase precipitation from supersaturated TiNi-based B2 phase matrix in an alloy experimentally characterized by atomic-scale Local Electrode Atom Probe (LEAP) microanalysis. Based on measured evolution of the alloy hardness (under conditions stable against martensitic transformation) a model for the combined effects of solid solution strengthening and precipitation strengthening was calibrated, and the optimum particle size for efficient strengthening was identified. Thermodynamic modeling of the evolution of measured phase fractions and compositions identified the interfacial capillary energy enabling thermodynamic design of alloy microstructure with the optimal strengthening particle size. Extension of alloy designs to incorporate Pt and Pd for reducing Ni content, enhancing radiopacity, and improving manufacturability were considered using measured Pt and Pd B2/L2 1 partitioning coefficients. After determining that Pt partitioning greatly increases interphase misfit, full attention was devoted to Pd alloy designs. A quantitative approach to radiopacity was employed using mass attenuation as a metric. Radiopacity improvements were also qualitatively observed using x-ray fluoroscopy. Transformation temperatures were experimentally measured as a function of Al and Pd content. Redlich-Kister polynomial modeling was utilized for the dependence of transformation reversion Af temperature on B2 matrix phase

  10. Evaluation of Osseointegration around Tibial Implants in Rats by Ibandronate-Treated Nanotubular Ti-32Nb-5Zr Alloy

    PubMed Central

    Nepal, Manoj; Li, Liang; Bae, Tae Sung; Kim, Byung Il; Soh, Yunjo

    2014-01-01

    Materials with differing surfaces have been developed for clinical implant therapy in dentistry and orthopedics. This study was designed to evaluate bone response to titanium alloy containing Ti-32Nb-5Zr with nanostructure, anodic oxidation, heat treatment, and ibandronate coating. Rats were randomly assigned to two groups for implantation of titanium alloy (untreated) as the control group and titanium alloy group coated with ibandronate as the experimental group. Then, the implants were inserted in both tibiae of the rats for four weeks. After implantation, bone implant interface, trabecular microstructure, mechanical fixation was evaluated by histology, micro-computed tomography (μCT) and the push-out test, respectively. We found that the anodized, heat-treated and ibandronate-coated titanium alloy triggered pronounced bone implant integration and early bone formation. Ibandronate-coated implants showed elevated values for removal torque and a higher level of BV/TV, trabecular thickness and separation upon analysis with μCT and mechanical testing. Similarly, higher bone contact and a larger percentage bone area were observed via histology compared to untreated alloy. Furthermore, well coating of ibandronate with alloy was observed by vitro releasing experiment. Our study provided evidences that the coating of bisphosphonate onto the anodized and heat-treated nanostructure of titanium alloy had a positive effect on implant fixation. PMID:25489426

  11. Mechanical and Microstructure Study of Nickel-Based ODS Alloys Processed by Mechano-Chemical Bonding and Ball Milling

    NASA Astrophysics Data System (ADS)

    Amare, Belachew N.

    Due to the need to increase the efficiency of modern power plants, land-based gas turbines are designed to operate at high temperature creating harsh environments for structural materials. The elevated turbine inlet temperature directly affects the materials at the hottest sections, which includes combustion chamber, blades, and vanes. Therefore, the hottest sections should satisfy a number of material requirements such as high creep strength, ductility at low temperature, high temperature oxidation and corrosion resistance. Such requirements are nowadays satisfied by implementing superalloys coated by high temperature thermal barrier coating (TBC) systems to protect from high operating temperature required to obtain an increased efficiency. Oxide dispersive strengthened (ODS) alloys are being considered due to their high temperature creep strength, good oxidation and corrosion resistance for high temperature applications in advanced power plants. These alloys operating at high temperature are subjected to different loading systems such as thermal, mechanical, and thermo-mechanical combined loads at operation. Thus, it is critical to study the high temperature mechanical and microstructure properties of such alloys for their structural integrity. The primary objective of this research work is to investigate the mechanical and microstructure properties of nickel-based ODS alloys produced by combined mechano-chemical bonding (MCB) and ball milling subjected to high temperature oxidation, which are expected to be applied for high temperature turbine coating with micro-channel cooling system. Stiffness response and microstructure evaluation of such alloy systems was studied along with their oxidation mechanism and structural integrity through thermal cyclic exposure. Another objective is to analyze the heat transfer of ODS alloy coatings with micro-channel cooling system using finite element analysis (FEA) to determine their feasibility as a stand-alone structural

  12. Subtask 12F1: Effect of neutron irradiation on swelling of vanadium-base alloys

    SciTech Connect

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1995-03-01

    The objective of this work is to determine the effects of neutron irradiation on the density change, void distribution, and microstructural evolution of vanadium-base alloys. Swelling behavior and microstructural evolution of V-Ti, V-Cr-Ti, and V-Ti-Si alloys were investigated after irradiation at 420-600{degrees}C up to 114 dpa. The alloys exhibited swelling maxima between 30 and 80 dpa and swelling decreased on irradiation to higher dpa. This is in contrast to the monotonically increasing swelling of binary alloys that contain Fe, Ni, Cr, Mo, W, and Si. Precipitation of dense Ti{sub 5}Si{sub 3} promotes good resistance to swelling of the Ti-containing alloys, and it was concluded that Ti of >3 wt.% and 400-1000 wppm Si are necessary to effectively suppress swelling. Swelling was minimal in V-4Cr-4Ti, identified as the most promising alloy based on good mechanical properties and superior resistance to irradiation embrittlement. 18 refs., 6 figs., 1 tab.

  13. Subtask 12F3: Effects of neutron irradiation on tensile properties of vanadium-base alloys

    SciTech Connect

    Loomis, B.A.; Chung, H.M.; Smith, D.L.

    1995-03-01

    The objective of this work is to determine the effects of neutron irradiation on the tensile properties of candidate vanadium-base alloys. Vanadium-base alloys of the V-Cr-Ti system are attractive candidates for use as structural materials in fusion reactors. The current focus of the U.S. program of research on these alloys is on the V-(4-6)Cr-(3-6)Ti-(0.05-0.1)Si (in wt.%) alloys. In this paper, we present experimental results on the effects of neutron irradiation on tensile properties of selected candidate alloys after irradiation at 400{degrees}C-600{degrees}C in lithium in fast fission reactors to displacement damages of up to {approx}120 displacement per atom (dpa). Effects of irradiation temperature and dose on yield and ultimate tensile strengths and uniform and total elongations are given for tensile test temperatures of 25{degrees}C, 420{degrees}C, 500{degrees}, and 600{degrees}C. Effects of neutron damage on tensile properties of the U.S. reference alloy V-4Cr-4Ti are examined in detail. 7 refs., 10 figs., 1 tab.

  14. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    SciTech Connect

    Rapp, R.A.

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  15. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  16. Corrosion Performance of Fe-Based Alloys in Simulated Oxy-Fuel Environment

    NASA Astrophysics Data System (ADS)

    Zeng, Zuotao; Natesan, Ken; Cai, Zhonghou; Rink, David L.

    2017-02-01

    The long-term corrosion of Fe-based alloys in simulated oxy-fuel environment at 1023 K (750 °C) was studied. Detailed results are presented on weight change, scale thickness, internal penetration, microstructural characteristics of the corrosion products, and the cracking of scales for the alloys after exposure at 1023 K (750 °C) for up to 3600 hours. An incubation period during which the corrosion rate was low was observed for the alloys. After the incubation period, the corrosion accelerated, and the corrosion process followed linear kinetics. Effects of alloy, CaO-containing ash, and gas composition on the corrosion rate were also studied. In addition, synchrotron nanobeam X-ray analysis was employed to determine the phase and chemical composition of the oxide layers on the alloy surface. Results from these studies are being used to address the long-term corrosion performance of Fe-based alloys in various coal-ash combustion environments and to develop methods to mitigate high-temperature ash corrosion.

  17. A generalized model on the evaluation of entropy and entropy of mixing of liquid Na-Sn alloys

    NASA Astrophysics Data System (ADS)

    Satpathy, Alok; Sengupta, Saumendu

    2017-01-01

    Recently proposed theory of entropy of mixing of the structurally inhomogeneous binary liquid alloys of alkali metals and group-IV elements is applied successfully to the liquid Na-Sn alloy. This alloy indicates chemical short range ordering (CSRO) i.e. exhibits partially salt like characteristics due to strong tendencies to compound formation, in the solid as well as in the liquid state. So, the generalized model for entropy of charged-hard-spheres mixture of arbitrary charge and size is employed to evaluate entropies of mixing, treating the sample as partially charge transfer system. The computed entropies of mixing are in excellent agreement with the experimental data.

  18. Effects of Al-5Ti-1B master alloy on the microstructural evaluation of a highly alloyed aluminum alloy produced by SIMA process

    SciTech Connect

    Alipour, M.; Emamy, M.; Azarbarmas, M.; Karamouz, M.

    2010-06-15

    This study was undertaken to investigate the influence of Al-5Ti-1B master alloy on the structural characteristics of Al-12Zn-3 Mg-2.5Cu aluminum alloy. The optimum amount of Ti containing master alloy for proper grain refining was selected as 6 wt.%. A modified strain-induced, melt-activated (SIMA) process for semi-solid processing of alloys was proposed. In order to examine the effectiveness of the modified SIMA process, the recrystallized microstructures of the Al alloy (Al-12Zn-3 Mg-2.5Cu) prepared by the modified SIMA processes were macroscopically. The modified SIMA process employed casting, warm multi-forging, recrystallization and partial melting instead of the conventional process. Reheating condition to obtain a fine globular microstructure was optimized. The microstructure evolution of reheated Al-12Zn-3 Mg-2.5Cu aluminum alloy was characterized by SEM (Scanning electron microscopy) and optical microscopy. In this study the relation between the induced strain with size and shape of grain size has been studied. Results indicated that with the increase of strain sphericity of particles, their size decreases and sphericity takes place in less reahiting time.

  19. Effects of Al—5Ti—1B master alloy on the microstructural evaluation of a highly alloyed aluminum alloy produced by SIMA process

    NASA Astrophysics Data System (ADS)

    Alipour, M.; Emamy, M.; Azarbarmas, M.; karamouz, M.

    2010-06-01

    This study was undertaken to investigate the influence of Al—5Ti—1B master alloy on the structural characteristics of Al—12Zn—3 Mg—2.5Cu aluminum alloy. The optimum amount of Ti containing master alloy for proper grain refining was selected as 6 wt.%. A modified strain-induced, melt-activated (SIMA) process for semi-solid processing of alloys was proposed. In order to examine the effectiveness of the modified SIMA process, the recrystallized microstructures of the Al alloy (Al—12Zn—3 Mg—2.5Cu) prepared by the modified SIMA processes were macroscopically. The modified SIMA process employed casting, warm multi-forging, recrystallization and partial melting instead of the conventional process. Reheating condition to obtain a fine globular microstructure was optimized. The microstructure evolution of reheated Al—12Zn—3 Mg—2.5Cu aluminum alloy was characterized by SEM (Scanning electron microscopy) and optical microscopy. In this study the relation between the induced strain with size and shape of grain size has been studied. Results indicated that with the increase of strain sphericity of particles, their size decreases and sphericity takes place in less reahiting time.

  20. Comparative evaluation of the abrasive slurry wear behavior of alloy surfaces produced by a Plasma Transferred Arc hardfacing process

    NASA Astrophysics Data System (ADS)

    Ramachandran, C. S.; Balasubramanian, V.; Varahamoorthy, R.

    2010-04-01

    Abrasive slurry wear is generally defined as a mechanical interaction in which the material becomes lost in a surface that is in contact with moving particles, such as laden liquid. Slurry wear abrasion occurs in extruders, slurry pumps, and pipes that carry the slurry of minerals and ores in mineral processing industries. The life of the components used under slurry abrasion conditions is governed by the process parameters, the properties of the abrasive particles in the slurry, and the material properties. This paper analyses in detail the effects of operating variables, such as abrasive particle size, slurry concentration, speed of rotation, and slurry bath temperature, on the abrasive slurry wear behavior of a iron based alloy (stainless steel), cobalt based alloy (stellite), and nickel based alloy (colmonoy) surfaces produced by a Plasma Transferred Arc (PTA) hardfacing process. Of the four variables considered in this investigation, it was found that the slurry concentration had a predominant effect on the wear rate of hardfaced surfaces compared to the other variables. Microstructural analyses of the worned surfaces were carried out using SEM. Both the experimental and mathematical investigations showed that the wear resistance of an iron based alloy was 4 times better than the base metal. Similarly, the cobalt based alloy exhibited a 3 times higher wear resistance while the nickel based alloy showed a 2 times higher wear resistance compared to the base metal (carbon steel).