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Sample records for bgc-lurgi slagging process

  1. Design of advanced fossil-fuel systems (DAFFS): a study of three developing technologies for coal-fired, base-load electric power generation. Integrated coal-gasification/combined power plant with BGC/Lurgi gasification process

    SciTech Connect

    Not Available

    1983-06-01

    The objectives of this report are to present the facility description, plant layouts and additional information which define the conceptual engineering design, and performance and cost estimates for the BGC/Lurgi Integrated Gasification Combined Cycle (IGCC) power plant. Following the introductory comments, the results of the British Gas Corporation (BGC)/Lurgi IGCC power plant study are summarized in Section 2. In Secion 3, a description of plant systems and facilities is provided. Section 4 includes pertinent performance information and assessments of availability, natural resource requirements and environmental impact. Estimates of capital costs, operating and maintenance costs and cost of electricity are presented in Section 5. A Bechtel Group Inc. (BGI) assessment and comments on the designs provided by Burns and Roe-Humphreys and Glasgow Synthetic Fuels, Inc. (BRHG) are included in Section 6. The design and cost estimate reports which were prepared by BRHG for those items within their scope of responsibility are included as Appendices A and B, respectively. Apendix C is an equipment list for items within the BGI scope. The design and cost estimate classifications chart referenced in Section 5 is included as Appendix D. 8 references, 18 figures, 5 tables.

  2. Gas processing handbook

    SciTech Connect

    Not Available

    1982-04-01

    Brief details are given of processes including: BGC-Lurgi slagging gasification, COGAS, Exxon catalytic coal gasification, FW-Stoic 2-stage, GI two stage, HYGAS, Koppers-Totzek, Lurgi pressure gasification, Saarberg-Otto, Shell, Texaco, U-Gas, W-D.IGI, Wellman-Galusha, Westinghouse, and Winkler coal gasification processes; the Rectisol process; the Catacarb and the Benfield processes for removing CO/SUB/2, H/SUB/2s and COS from gases produced by the partial oxidation of coal; the selectamine DD, Selexol solvent, and Sulfinol gas cleaning processes; the sulphur-tolerant shift (SSK) process; and the Super-meth process for the production of high-Btu gas from synthesis gas.

  3. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  4. Dusting control of magnesium slag produced by Pidgeon process

    NASA Astrophysics Data System (ADS)

    Wu, Laner; Yang, Qixing; Han, Fenglan; Du, Chun

    2013-06-01

    Magnesium production by Pidgeon process has been developed very fast in China since 1990's. The waste slag from magnesium production has attracted broad attention because the huge amounts of the slag. For each ton of magnesium produced, there will be 6-8 tons of the slag generated. A big part of the Mg slag exists as fine dust with particle size of D95 < 0.1mm, which may pollute air, soil and water surrounding the Mg industry. The fine particles are generated by phase transformations of dicalcium silicate C2S (2CaOṡSiO2) during the slag cooling. There is a volume expansion of more than 10% with the transformation of β-C2S to γ-C2S phase, causing a disintegration or dusting of the Mg slag. In the present study, several chemical stabilizers were used to treat the dusting Mg slag at 1200°C, including borates, phosphates and rare earth oxides, in order to obtain volume stable slag aggregates for environmental protection and recycling of the Mg slag. The volume expanding rates of the samples were measured. XRD and SEM studies were carried out to confirm effects of the stabilizers. The results show that all of the stabilizers were effective for the stabilization of Mg slag. Some differences between the stabilizers were also described and discussed.

  5. Induction slag reduction process for purifying metals

    DOEpatents

    Traut, Davis E.; Fisher, II, George T.; Hansen, Dennis A.

    1991-01-01

    A continuous method is provided for purifying and recovering transition metals such as neodymium and zirconium that become reactive at temperatures above about 500.degree. C. that comprises the steps of contacting the metal ore with an appropriate fluorinating agent such as an alkaline earth metal fluosilicate to form a fluometallic compound, and reducing the fluometallic compound with a suitable alkaline earth or alkali metal compound under molten conditions, such as provided in an induction slag metal furnace. The method of the invention is advantageous in that it is simpler and less expensive than methods used previously to recover pure metals, and it may be employed with a wide range of transition metals that were reactive with enclosures used in the prior art methods and were hard to obtain in uncontaminated form.

  6. Effects of Carbo-Nitridation Process of Ti-Bearing Blast Furnace Slag on Iron Content

    NASA Astrophysics Data System (ADS)

    Shi, Z.; Zhang, X. M.; Xu, Y.

    In order to prepare corrosion-resistant refractory material, experiment chooses Ti-bearing Blast Furnace Slag as raw materials which were treated by the method of carbo-nitridation. Finally, the corrosion resistance properties of the material can be improved by this method. The carbo-nitridation process affects the iron content of the slag in the study, which have a beneficial effect on the synthesis of Ti (C. N). The results indicated that the iron content of the slag significantly increased in process of Ti (C. N) synthesis: and the iron content of slag showed an upward trend with the increase of holding time.

  7. Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water.

    PubMed

    Huanosta-Gutiérrez, T; Dantas, Renato F; Ramírez-Zamora, R M; Esplugas, S

    2012-04-30

    The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H(2)O(2) (slag/H(2)O(2)) and H(2)O(2)/UV (slag/H(2)O(2)/UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H(2)O(2)/UV and slag/H(2)O(2) treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD(5)/TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

  8. Effect of Slag on Inclusions During Electroslag Remelting Process of Die Steel

    NASA Astrophysics Data System (ADS)

    Dong, Yan-Wu; Jiang, Zhou-Hua; Cao, Yu-Long; Yu, Ang; Hou, Dong

    2014-08-01

    Many factors influence the non-metallic inclusions in electroslag steel including furnace atmosphere and inclusions' content in the consumable electrode, slag amount and its composition, power input, melting rate, filling ratio, and so on. Fluoride containing slag, which influences the non-metallic inclusions to a great extent, has been widely used for the electroslag remelting process. The current paper focuses on the effect of fluoride containing slag on the inclusions in electroslag ingots based on the interaction of the slag-metal interface and electroslag remelting process. In this work, die steel of CR-5A and several slags have been employed for investigating the effect of slag on inclusions in an electrical resistance furnace under argon atmosphere in order to eliminate the effect of ambient oxygen. Specimens were taken at different times for analyzing the content, dimensions, and type of non-metallic inclusions. Results of quantitative metallographic analysis indicate that a multi-component slag has better capacity for controlling the amount of inclusions; especially protective gas atmosphere has also been adopted. The findings of inclusions in electroslag steel by SEM-EDS analysis reveal that most non-metallic inclusions in electroslag steel are MgO-Al2O3 inclusions for multi-component slags, but it is Al2O3 inclusions when remelting using conventional 70 wt pct CaF2-30 wt pct Al2O3 slag. The maximal inclusions' size using multi-component slags is less than that using conventional binary slag. Small filling ratio as well as protective gas atmosphere is favorable for controlling the non-metallic inclusions in electroslag steel. All the results obtained will be compared to the original state inclusions in steel, which contribute to choice of slag for electroslag remelting.

  9. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    NASA Astrophysics Data System (ADS)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  10. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    PubMed

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup.

  11. Development of a Novel Titania Slag Upgrading Process Using Titanium Tetrachloride

    NASA Astrophysics Data System (ADS)

    Kang, Jungshin; Okabe, Toru H.

    2016-02-01

    In order to remove iron from titania slag for the production of high-grade titanium dioxide (TiO2), a novel slag upgrading process was developed based on a selective chlorination method. In the experiments, various types of suitably pretreated slag reacted with titanium tetrachloride (TiCl4) as a chlorinating agent at 1100 K (827 °C) for 5 hours in the presence of carbon. Once the reaction had reached completion, the iron in the slags was selectively removed as iron chloride (FeCl2) in a dry form. As a result, the mass percent of iron decreased from 13.9 to 0.21 pct (nominal, excluding oxygen) and the mass percent of titanium increased from 78.1 to 96.0 pct (nominal, excluding oxygen) under certain conditions. Therefore, this selective chlorination process using TiCl4 is considered a feasible approach for the upgrading of titania slag.

  12. Effect of Slag Chemistry on the Desulfurization Kinetics in Secondary Refining Processes

    NASA Astrophysics Data System (ADS)

    Kang, Jin Gyu; Shin, Jae Hong; Chung, Yongsug; Park, Joo Hyun

    2017-03-01

    Desulfurization behavior was investigated based on a wide slag composition and working temperature range. Moreover, the rate-controlling step (RCS) for desulfurization with regard to the ladle-refining conditions and the transition of the RCS by changing the slag composition was systematically discussed. The desulfurization ratio reached an equilibrium value within approximately 15 minutes irrespective of the CaO/Al2O3 (=C/A = 1.3 to 1.9) and CaO/SiO2 (=C/S = 3.8 to 6.3) ratios. However, the desulfurization behavior of less basic slags (C/A = 1.1 or C/S = 1.9) exhibited a relatively sluggish [S]-decreasing rate as a function of time. The equilibrium S partition ratio increased with an increase in slag basicity (C/A and C/S ratio), not only due to an increase in sulfide capacity but also due to a decrease in oxygen activity in the molten steel. There was a good correlation between the calculated and measured S partition ratios at various slag compositions. However, the measured S partition ratio increased by adding 5 pct CaF2, followed by a constant value. Multiphase slag exhibited a relatively slow desulfurization rate compared to that of fully liquid slag, possibly due to a decrease in the effective liquid slag volume, interfacial reaction area, and a relatively slow slag initial melting rate due to a high melting point. The activation energy of the desulfurization process was estimated to be 58.7 kJ/mol, from which it was proposed that the desulfurization reaction of molten steel via CaO-Al2O3-SiO2-MgO-CaF2 ladle slag was generally controlled by the mass transfer of sulfur in the metal phase. However, there was a transitional period associated with the rate-controlling mechanism due to a change in the physicochemical properties of the slag. For slag with a viscosity greater than about 1.1 dPa·s and an equilibrium S partition ratio lower than about 400, the overall mass-transfer coefficient was affected by the slag properties. Hence, it was theoretically and

  13. Study of Porosity on Titania Slag Obtained by Conventional Sintering and Thermal Plasma Process

    NASA Astrophysics Data System (ADS)

    Samal, S.

    2016-12-01

    This article investigates the development of porosity in titania-rich slag obtained by sintering via conventional and thermal plasma heating at 1000°C in inert atmosphere. The holder in the plasma reactor acted as the discharge anode confined within a hollow graphite cathode. Quantitative evaluation of the porosity in the conventionally sintered and plasma-sintered titania-rich slag was performed via pycnometry. Specifically, the physical dimension and morphology of the pores were characterized according to the area fraction, mean diameter, shape factor, and elongation factor. Under both conventional and thermal plasma heating conditions, porosity developed on the surface of titania-rich slag. The titania-rich slag obtained by two processes showed different porosity features in terms of the morphology and porosity. A lower porosity was observed in the plasma-sintered sample when compared with that obtained via conventional heating.

  14. Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

    SciTech Connect

    Heshmatpour, B.; Copeland, G. L.

    1981-01-01

    Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO/sub 3/-NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used.

  15. Synthesis and Characterization of Titanium Slag from Ilmenite by Thermal Plasma Processing

    NASA Astrophysics Data System (ADS)

    Samal, Sneha

    2016-09-01

    Titanium rich slag has emerged as a raw material for alternative titanium source. Ilmenite contains 42-50% TiO2 as the mineralogical composition depending on the geographical resources. Application of titanium in paper, plastic, pigment and other various industries is increasing day by day. Due to the scarcity of natural raw mineral rutile (TiO2), ilmenite is considered as precursor for the extraction of TiO2. Ilmenite is reduced at the initial stage for the conversion of complex iron oxide into simpler form. Therefore, pre-reduction of ilmenite concentrate is essential to minimize the energy consumption during thermal plasma process. Thermal plasma processing of ilmenite for the production of titania rich slag is considered to be the direct route to meet the current demand of industrial needs of titanium. Titania rich slag contains 70-80% TiO2 as the major component with some other minor impurities, like oxide phases of Si, Al, Cr, Mg, Mn, Ca, etc. Usually titanium is present in tetravalent forms with globular metallic iron in the slag. Titania rich slag undergoes leaching for the removal of iron and transforming the slag into synthetic rutile having 85-95% of TiO2.

  16. Recovery of waste heat from industrial slags via modified float glass process

    SciTech Connect

    Serth, R.W.; Ctvrtnicek, T.E.; McCormick, R.J.; Zanders, D.L.

    1981-01-01

    A novel process for recovering waste heat from molten slags produced as by-products in the steel, copper, and elemental phosphorus industries is investigated. The process is based on technology developed in the glass industry for the commercial production of flat glass. In this process, energy is recovered from molten slag as it cools and solidifies on the surface of a pool of molten tin. In order to determine the technical and economic feasibility of the process, an energy recovery facility designed to handle the slag from a large elemental phosphorus plant is studied. Results indicate that the process is marginally economical at current energy price levels. A number of technical uncertainties in the process design are also identified. 9 refs.

  17. Kinetics of the zinc slag-Fuming process: Part i. industrial measurements

    NASA Astrophysics Data System (ADS)

    Richards, G. G.; Brimacombe, J. K.; Toop, G. W.

    1985-09-01

    A study involving industrial measurements and mathematical modeling has been conducted to eluci-date kinetic phenomena in the zinc slag fuming process. In the first part of this three-part paper, the results of industrial measurements and observations are presented. In Part II a mathematical model of the process is developed, and finally in Part III the implications of a kinetic conception of the process for process improvement are explored. The industrial work consisted primarily of slag sampling through the fuming cycles of five different fuming operations. In addition, tuyere back-pressure mea-surements, tuyere photography using a tuyerescope, and sampling of the fume product were under-taken at one operation. Analysis of the slag samples has shown that, in general, the zinc elimination curve is linear with time and that a portion of the injected coal entrains in the slag. Analysis of tuyere back-pressure fluctuations and movie photographs of the tuyere tip indicate that the coal-air mixture enters the slag in the form of discrete bubbles. From these results it can be deduced that the fuming furnace consists of two reaction zones which are created by the division of coal between the slag and the tuyere gas stream. The coal entrained in the slag reduces ZnO and Fe3O4 in a “reduction zone” which is responsible for fuming. The coal remaining in the tuyere gas stream combusts in an “oxidation zone” although a fraction passes through the bath unconsumed and reports to the solid products. The oxidation zone supplies heat to the endothermic reduction reactions and heat losses.

  18. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

  19. Dependence of Temperature and Slag Composition on Dephosphorization at the First Deslagging in BOF Steelmaking Process

    NASA Astrophysics Data System (ADS)

    Zhou, Chao-gang; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao; Zhang, Zhi-ming; Liu, Zhi-ming; Deng, Chang-fu

    2016-04-01

    Effects of temperature and slag composition on dephosphorization in a 120 ton top-bottom combined blown converter steelmaking process by double slag method were studied. The slag properties were determined by scanning electron microscope- energy dispersive spectrometry (SEM-EDS), X-ray diffraction (XRD). The results show that the transition oxidation temperature between dephosphorization and decarbonization Tf is not the favorable temperature for the first deslagging. The optimum first deslagging temperature is confirmed to be approximately 1,673 K which is about 70 K higher than Tf. High melting temperatures phases (such as 3CaO·SiO2) in the slag with high basicity and MgO content are unfavorable to the dephosphorization. The optimum process condition for dephosphorization at the first deslagging in present work is approximately 1,673 K in temperature, 2.0 in slag basicity, 6 and 17 mass% in MgO and T.Fe content, 6 mass% ≤ MnO content.

  20. Crystallization Behavior and Growing Process of Rutile Crystals in Ti-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhang, Wu; Zhang, Li; Li, Yuhai; Li, Xin

    2016-09-01

    The aim of the present work is to elucidate crystallization and growing process of rutile crystals in Ti-bearing blast furnace slag. The samples were taken from the liquid slag and quenched at once at elevated temperatures in order to analyze phase transaction of titanium and grain size of rutile crystals. Crystallization and growing kinetics of rutile crystals under elevated temperature conditions were calculated, and the crystallization process of rutile crystals under isothermal conditions was expressed by Avrami equation. The effects of experimental parameters, such as experimental temperatures, SiO2 addition, cooling rate, crystal seed addition and oxygen flow, were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), the optimal conditions for rutile crystals to grow up were obtained. Distribution and movement state of rutile crystals in the slag were analyzed.

  1. The pH-dependent leaching behavior of slags from various stages of a copper smelting process: Environmental implications.

    PubMed

    Jarošíková, Alice; Ettler, Vojtěch; Mihaljevič, Martin; Kříbek, Bohdan; Mapani, Ben

    2017-02-01

    The leaching behaviors of primary copper (Cu) slags originating from Ausmelt, reverbatory, and converter furnaces operating under a single technological process were compared to a residual slag tailing obtained by slag re-processing via flotation and metal recovery. The EN 12457-2 leaching test, used for assessment of the hazardous properties, was followed by the CEN/TS 14997 pH-static leaching test (pH range 3-12). Both leaching experiments were coupled with a mineralogical investigation of the primary and secondary phases as well as geochemical modeling. Metals (Cd, Cu, Pb, Zn) exhibit the highest leaching at low pH. Under acidic conditions (pH 3-6), Ausmelt slag and slag tailing exhibited higher metal leaching compared to other slag types. Very low leaching of metals (far below EU limits for non-hazardous waste) was observed at natural pH (7.9-9.0) for all the studied slag samples. In contrast, relatively high leaching of As was observed over the entire pH range, especially for Ausmelt slag (exceeding the EU limit for hazardous waste by 1.7×). However, geochemical modeling and scanning electron microscopy indicated that formation of stable Ca-Cu-Pb arsenates and the binding of As to newly formed Fe (oxyhydr)oxides play an important role in efficient As immobilization at the slag-water interface. In contrast, no controls were predicted for Sb, whose leaching was almost pH-independent. Nevertheless Sb leached concentrations at natural pH were below EU limit for hazardous waste. Re-processing of primary Cu slags for metal recovery, and subsequent co-disposal of the resulting slag tailing with dolomite-rich mine tailing and local laterite is suitable for stabilizing the remaining contaminants (except Sb) and limiting their leaching into the environment.

  2. Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

    NASA Astrophysics Data System (ADS)

    Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

    2014-02-01

    Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

  3. The use of SHS-process slag for the preparation of foundry sand

    NASA Astrophysics Data System (ADS)

    Safronov, N.; Kharisov, L.

    2015-06-01

    The article presents the construction of a linear approximation of the response function (strength of molding sand on tensile strength and air permeability) in a given area by changing the investigated factors for which charge makeup of SHS-cast iron obtaining process and content of the slag product of this process in the molding mixture were used. The analysis of regression coefficients significance of the objective function was done to identify the most important input parameters.

  4. Processing of Phosphorus Slag with Recovery of Rare Earth Metals and Obtaining Silicon Containing Cake

    NASA Astrophysics Data System (ADS)

    Karshigina, Zaure; Abisheva, Zinesh; Bochevskaya, Yelena; Akcil, Ata; Sharipova, Aynash; Sargelova, Elmira

    2016-10-01

    The present research is devoted to the processing of slag generating during the yellow phosphorus production. In this paper are presented studies on leaching of phosphorus production slag by nitric acid with recovery of rare earth metals (REMs) into solution. REMs recovery into the solution achieved 98 % during the leaching process with using 7.5 mol/L of HNO3, liquid-to-solid ratio is 2.6:1, temperature is 60°C, process duration is 1 hour and stirrer speed is 500 rpm. Behaviour during the leaching of associated components such as calcium, aluminium, and iron was studied. After the leaching cake contains ∼⃒75-85 % of SiO2 and it might be useful for obtaining of precipitated silicon dioxide. With the purpose of separation from the impurities, recovery and concentrating of REMs, the obtained solution after leaching was subjected to extraction processing methods. The influence of ratio of organic and aqueous phases (O: A) on the extraction of rare earth metals by tributyl phosphate (TBP) with concentrations from 20 up to 100 % was studied. The REMs extraction with increasing TBP concentration under changes O:A ratio from 1:20 down to 1:1 into the organic phase from the solutions after nitric acid leaching increased from 22.2 up to 99.3%. The duration effect of REMs extraction process was studied by tributyl phosphate. It is revealed that with increasing of duration of the extraction process from 10 to 30 minutes REMs recovery into the organic phase almost did not changed. The behaviour of iron in the extraction process by TBP was studied. It was found that such accompanying components as calcium and aluminium by tributyl phosphate didn't extracted. To construct isotherm of REMs extraction of by tributyl phosphate was used variable volume method. It was calculated three-step extraction is needed for REMs recovery from the solutions after nitric acid leaching of phosphorus production slag. The process of the three-steps counter current extraction of rare earth

  5. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  6. Processing of copper converter slag for metal reclamation. Part I: Extraction and recovery of copper and cobalt.

    PubMed

    Deng, Tong; Ling, Yunhan

    2007-10-01

    Clean processing of copper converter slag to reclaim cobalt and copper could be a challenge. An innovative and environmentally sound approach for recovering valuable metals from such a slag has been developed in the present study. Curing the slag with strong sulphuric acid, without re-smelting or roasting as practiced currently in the industry, render it accessible to leaching, and more than 95% of cobalt and up to 90% of copper was extracted together with iron by water leaching, leaving silica behind in a residue. The copper in the leach liquor was recovered by cementation with iron and the dissolved iron crystallized as ferrous sulphate monohydrate. The cobalt in the mother-liquor rich in iron was recovered by either cementation or sulphide precipitation. Operation variables in the new process were also investigated and optimized.

  7. Research and Industrial Application of a Process for Direct Reduction of Molten High-Lead Smelting Slag

    NASA Astrophysics Data System (ADS)

    Li, Weifeng; Zhan, Jing; Fan, Yanqing; Wei, Chang; Zhang, Chuanfu; Hwang, Jiann-Yang

    2017-01-01

    A pyrometallurgical process for the direct reduction of molten high-lead smelting slag obtained by the Shuikoushan (SKS) method was reported in this article using solid anthracite as the fuel and reductant. The chemical composition, the lead phase composition, and the physical properties of the molten high-lead slag were examined. The effects of the process parameters on the recovery rate of valued metals were investigated in the laboratory. According to the experimental results, a new efficient bottom blow reduction furnace was employed in the pilot-scale test for high-lead slag reduction. The results showed the average recovery rate of lead was more than 96.0% with lower Pb and high Zn content of the reducing slag under the condition of reduction temperature 1100-1200°C, coal ratio 5.5-7.5%, reduction time 90-150 min, CaO/SiO2 ratio 0.35-0.45, and FeO/SiO2 ratio 1.4-1.55. Moreover, nearly 250 kg of standard coal per ton of crude Pb output was reduced compared with the blast furnace reduction process.

  8. Enhanced humification by carbonated basic oxygen furnace steel slag--II. Process characterization and the role of inorganic components in the formation of humic-like substances.

    PubMed

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nishimoto, Ryo; Nie, Yongfeng

    2012-06-01

    Enhanced humification by abiotic catalysts is a potentially promising supplementary composting method for stabilizing organic carbon from biowastes. In this study, the role of steel slag in the transformation of humic precursors was directly characterized by measuring the variance in dissolved organic carbon (DOC), spectroscopic parameters (E(600)), and the concentration and molecular weight change of humic-like substances (HLS) during the process. In addition, a mechanistic study of the process was explored. The results directly showed that steel slag greatly accelerated the formation of HLS. The findings indicate that Fe(III)-and Mn(IV)-oxides in steel slag act as oxidants and substantially enhance the polycondensation of humic precursors. Moreover, the reaction appears to suppress the release of metals from steel slag to a certain extent under acidic conditions. This can be attributed to the cover of HLS on the external surface of steel slag, which is significant for its environmentally sound reuse.

  9. Recovery of iron and calcium aluminate slag from high-ferrous bauxite by high-temperature reduction and smelting process

    NASA Astrophysics Data System (ADS)

    Zhang, Ying-yi; Lü, Wei; Qi, Yuan-hong; Zou, Zong-shu

    2016-08-01

    A high-temperature reduction and smelting process was used to recover iron and calcium aluminate slag from high-ferrous bauxite. The effects of w(CaO)/ w(SiO2) ratio, anthracite ratio, and reduction temperature and time on the recovery and size of iron nuggets and on the Al2O3 grade of the calcium aluminate slag were investigated through thermodynamic calculations and experiments. The optimized process conditions were the bauxite/anthracite/slaked lime weight ratio of 100:16.17:59.37, reduction temperature of 1450°C and reduction time of 20 min. Under these conditions, high-quality iron nuggets and calcium aluminate slag were obtained. The largest size and the highest recovery rate of iron nuggets were 11.42 mm and 92.79wt%, respectively. The calcium aluminate slag mainly comprised Ca2SiO4 and Ca12Al14O33, with small amounts of FeAl2O4, CaAl2O4, and Ca2Al2SiO7.

  10. Processing of ash and slag waste of heating plants by arc plasma to produce construction materials and nanomodifiers

    NASA Astrophysics Data System (ADS)

    Buyantuev, S. L.; Urkhanova, L. A.; Kondratenko, A. S.; Shishulkin, S. Yu; Lkhasaranov, S. A.; Khmelev, A. B.

    2017-01-01

    The resultsare presented of plasma processing slag and ash waste from coal combustion in heating plants. Melting mechanism of ashand slagraw material is considered by an electromagnetic technological reactor. The analysis was conducted of temperature and phase transformations of raw material when it is heated up to the melting point, and also determination of specific energy consumption by using a generalized model of the thermodynamic analysis of TERRA. The study of materials melting temperature conditions and plum of melt was carried with high-temperature thermal imaging method, followed by mapping and 3D-modeling of the temperature fields. The investigations to establish the principal possibilities of using slag waste of local coal as raw material for the production of mineral (ash and slag) fibers found that by chemical composition there are oxides in the following ranges: 45-65% SiO2; 10-25% Al2O3; 10-45% CaO; 5-10% MgO; other minerals (less than 5%). Thus, these technological wastes are principally suitable for melts to produce mineral wool by the plasma method. An analysis of the results shows the melting point of ash and slag waste - 1800-2000 °C. In this case the specific energy consumption of these processes keeps within the limits of 1.1-1.3 kW*h/kg. For comparison it should be noted that the unit cost of electricity in the known high-melting industrial installations 5-6 kW*h/kg. Upon melting ash and slag waste, which contains up to 2-5% of unburned carbon, carbon nanomaterials were discovered.in the form of ultrafine soot accumulating as a plaque on the water-cooled surfaces in the gas cleaning chamber. The process of formation of soot consists in sublimation-desublimation of part of carbon which is in ash and slag, and graphite electrode. Thus, upon melting of ash and slag in the electromagnetic reactor it is possible to obtain melt, and in the subsequent mineral high quality fiber, which satisfies the requirements of normative documents, and

  11. Model Investigations on the Stability of the Steel-Slag Interface in Continuous-Casting Process

    NASA Astrophysics Data System (ADS)

    Hagemann, René; Schwarze, Rüdiger; Heller, Hans P.; Scheller, Piotr R.

    2013-02-01

    In the continuous-casting mold, the mold powder in contact with the liquid steel surface forms a liquid slag layer. The flow along the steel-slag interface generates shear stress at the interface, waves, and leads to fingerlike protrusions of liquid slag into steel. Reaching a critical flow velocity and thereby shear stress, the protrusions can disintegrate into slag droplets following the flow in the liquid steel pool. These entrained droplets can form finally nonmetallic inclusions in steel material, cause defects in the final product, and therefore, should be avoided. In the current work, the stability of a liquid-liquid interface without mass transfer between phases was investigated in cold model study using a single-roller driven flow in oil-water systems with various oil properties. Applying the similarity theory, two dimensionless numbers were identified, viz. capillary number Ca and the ratio of kinematic viscosities ν 1/ ν 2, which are suitable to describe the force balance for the problem treated. The critical values of the dimensionless capillary number Ca* marking the start of lighter phase entrainment into the heavier fluid, are determined over a wide range of fluid properties. The dimensionless number ν 1/ ν 2 was defined as the ratio of kinematic viscosities of the lighter phase ν 1 and heavier phase ν 2. The ratios of kinematic viscosities of different steel-slag systems were calculated using measured thermophysical properties. With the knowledge of thermophysical properties of steel-slag systems, Ca* for slag entrainment as a function of v 1/ v 2 is derived. Assuming no reaction between the phases and no interfacial flow, slag entrainment should not occur under the usual casting conditions.

  12. Numerical Simulation of the Interaction Between Supersonic Oxygen Jets and Molten Slag-Metal Bath in Steelmaking BOF Process

    NASA Astrophysics Data System (ADS)

    Li, Qiang; Li, Mingming; Kuang, Shibo; Zou, Zongshu

    2015-02-01

    The impinging of multiple jets onto the molten bath in the BOF steelmaking process plays a crucial role in reactor performance but is not clearly understood. This paper presents a numerical study of the interaction between the multiple jets and slag-metal bath in a BOF by means of the three-phase volume of fluid model. The validity of the model is first examined by comparing the numerical results with experimental measurement of time-averaged cavity dimensions through a scaled-down water model. The calculated results are in reasonably good agreement with the experimental data. The mathematical model is then used to investigate the primary transport phenomena of the jets-bath interaction inside a 150-ton commercial BOF under steelmaking conditions. The numerical results show that the cavity profile and interface of slag/metal/gas remain unstable as a result of the propagation of surface waves, which, likely as a major factor, governs the generation of metal droplets and their initial spatiotemporal distribution. The total momentum transferred from the jets into the bath is consumed about a half to drive the movement of slag, rather than fully converted as the stirring power for the metal bath. Finally, the effects of operational conditions and fluid properties are quantified. It is shown that compared to viscosity and surface tension of the melts, operating pressure and lance height have a much more significant impact on the slag-metal interface behavior and cavity shape as well as the fluid dynamics in the molten bath.

  13. Mineral resource of the month: ferrous slag

    USGS Publications Warehouse

    ,

    2009-01-01

    The article offers information on mineral resource ferrous slag. Ferrous slag is produced through the addition of materials such as limestone and dolomite to blast and steel furnaces to remove impurities from iron ore and to lower the heat requirements for processes in iron and steel making. It is stated that the method of cooling is important for the market uses and value of ferrous slag. Some types of slag can be used in construction, glass manufacturing and thermal insulation.

  14. TVA commercial demonstration plant project. Volume 2. Basis of study assessments and project selection. Final report

    SciTech Connect

    Not Available

    1980-11-01

    The Tennessee Valley Authority (TVA) is considering the design, construction, and operation of a commercial scale coal gasification facility to produce a clean, medium Btu fuel gas (MBG). The project includes all process and support systems required to convert approximately 20,000 tons per day of Kentucky No. 9 bituminous coal, as fed to the gasifiers, into MBG equivalent to about 300 billion Btu per day. The first phase of the proposed project involves conceptual design, environmental and siting studies and economic analyses of commercial plants emphasizing the following gasification technologies: Babcock and Wilcox entrained flow gasifier, Lurgi dry ash gasifier, BGC/Lurgi slagging gasifier, Texaco entrained flow gasifier, and Koppers Totzek entrained flow gasifier. Foster Wheeler's study and assessments/process selection is summarized in this volume.

  15. Impact of developing technology on indirect liquefaction

    SciTech Connect

    Gray, D.; Lytton, M.; Neuworth, M.; Tomlinson, G.

    1980-11-01

    The status of commercial technology for indirect liquefaction, as exemplified by SASOL facilities in South Africa, is reviewed. The impact of substituting more advanced gasifiers and synthesis systems is then investigated. Slagging BGC/Lurgi, Texaco and Shell-Koppers gasifiers were substituted for the Dry Ash Lurgi units used at SASOL. SASOL SYNTHOL synthesis units were replaced by slurry phase Fischer-Tropsch units employing technology pioneered by Kolbel. The advanced systems were found to have a highly favorable impact on plant efficiency, product distribution and gasoline cost. If all the projected technical improvements can be realized for indirect liquefaction, the yields of refined transportation fuels per ton of coal will approach those anticipated for direct liquefaction processes.

  16. A Novel Conversion Process for Waste Slag: The Preparation of Aluminosilicate Glass with Evaluation of the Dielectric Properties from Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Li, Sheng; Huang, Sanxi; Liu, Hongting; Wu, Fengnian; Chang, Ziyuan; Yue, Yunlong

    2015-11-01

    In this paper, aluminosilicate glass was prepared from blast furnace slag and quartz sand. Fourier transform infrared, differential scanning calorimetry and density measurements were carried out to investigate the effects of SiO2 on the aluminosilicate glass network rigidity. The results indicate that glass structure would be enhanced if more SiO2 was introduced into the glass system. Meanwhile, both the glass transition temperature ( T g) and the glass crystallization temperature ( T c) increase slightly; the increase in density of the glass being further evidence of the enhancement in glass network rigidity. Dielectric measurements show that the dielectric constant and dielectric loss decrease with more SiO2. The properties of the prepared aluminosilicate glasses are comparable to those of E glass, indicating that blast furnace slags are suitable for producing aluminosilicate glass with low dielectric constant and dielectric loss.

  17. Steelmaking Slags

    NASA Astrophysics Data System (ADS)

    Li, Jin-yan; Zhang, Mei; Guo, Min; Yang, Xue-Min

    2014-10-01

    The phosphate-enrichment behavior has experimentally been investigated in CaO-SiO2-FeO-Fe2O3-P2O5 steelmaking slags. The reaction ability of structural units in the slags has been represented the mass action concentration from the developed ion and molecule coexistence theory (IMCT)- model based on the IMCT. The defined enrichment possibility and enrichment degree of solid solutions containing P2O5 from the developed IMCT- model have been verified from the experimental results. The effects of binary basicity, the mass percentage ratio , and mass percentage of P2O5 in the initial slags on phosphate-enrichment behavior in the slags has also been discussed. The results show that the P2O5 component can easily be bonded by CaO to form tricalcium phosphate 3 CaO·P2O5, and the formed 3CaO·P2O5 can react with the produced dicalcium silicate 2CaO·SiO2 to generate solid-solution 2CaO·SiO2-3CaO·P2O5 under fixed cooling conditions. The maximum value of the defined enrichment degree of solid-solution 2CaO·SiO2-3CaO·P2O5 is obtained as 0.844 under conditions of binary basicity as 2.5 and the mass percentage ratio as 0.955 at fixed cooling conditions.

  18. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  19. A Sulfide Capacity Prediction Model of CaO-SiO2-MgO-FeO-MnO-Al2O3 Slags during the LF Refining Process Based on the Ion and Molecule Coexistence Theory

    NASA Astrophysics Data System (ADS)

    Yang, Xue-Min; Zhang, Meng; Shi, Cheng-Bin; Chai, Guo-Ming; Zhang, Jian

    2012-04-01

    A sulfide capacity prediction model of CaO-SiO2-MgO-FeO-MnO-Al2O3 ladle furnace (LF) refining slags has been developed based on the ion and molecule coexistence theory (IMCT). The predicted sulfide capacity of the LF refining slags has better accuracy than the measured sulfide capacity of the slags at the middle and final stages during the LF refining process. Increasing slag binary basicity, optical basicity, and the Mannesmann index can lead to an increase of the predicted sulfide capacity for the LF refining slags as well as to an increase of the sulfur distribution ratio between the slags and molten steel at the middle and final stages during the LF refining process. The calculated equilibrium mole numbers, mass action concentrations of structural units or ion couples, rather than mass percentages of components, are recommended to represent the slag composition for correlating with the sulfide capacity of the slags. The developed sulfide capacity IMCT model can calculate not only the total sulfide capacity of the slags but also the respective sulfide capacity of free CaO, MgO, FeO, and MnO in the slags. The comprehensive contribution of the combined ion couples (Ca2+ + O2-) and (Mn2+ + O2-) on the desulfurization reactions accounts for 96.23 pct; meanwhile, the average contribution of the ion couple (Fe2+ + O2-) and (Mg2+ + O2-) only has a negligible contribution as 3.13 pct and 0.25 pct during the LF refining process, respectively. The oxygen activity of bulk molten steel in LF is controlled by the [Al]-[O] equilibrium, and the oxygen activity of molten steel at the slag-metal interface is controlled by the (FeO)-[O] equilibrium. The ratio of the oxygen activity of molten steel at the slag-metal interface to the oxygen activity of bulk molten steel will decrease from 37 to 5 at the initial stage, and further decrease from 28 to 4 at the middle stage, but will maintain at a reliable constant as 5 to 14 at the final stage during the LF refining process. The

  20. Development of a Steel-Slag-Based, Iron-Functionalized Sorbent for an Autothermal Carbon Dioxide Capture Process.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Hosseini, Davood; Kierzkowska, Agnieszka M; Imtiaz, Qasim; Broda, Marcin; Müller, Christoph R

    2015-11-01

    We propose a new class of autothermal CO2 -capture process that relies on the integration of chemical looping combustion (CLC) into calcium looping (CaL). In the new process, the heat released during the oxidation of a reduced metallic oxide is utilized to drive the endothermic calcination of CaCO3 (the regeneration step in CaL). Such a process is potentially very attractive (both economically and technically) as it can be applied to a variety of oxygen carriers and CaO is not in direct contact with coal (and the impurities associated with it) in the calciner (regeneration step). To demonstrate the practical feasibility of the process, we developed a low-cost, steel-slag-based, Fe-functionalized CO2 sorbent. Using this material, we confirm experimentally the feasibility to heat-integrate CaCO3 calcination with a Fe(II)/Fe(III) redox cycle (with regards to the heat of reaction and kinetics). The autothermal calcination of CaCO3 could be achieved for a material that contained a Ca/Fe ratio of 5:4. The uniform distribution of Ca and Fe in a solid matrix provides excellent heat transfer characteristics. The cyclic CO2 uptake and redox stability of the material is good, but there is room for further improvement.

  1. Novel Sessile Drop Software for Quantitative Estimation of Slag Foaming in Carbon/Slag Interactions

    NASA Astrophysics Data System (ADS)

    Khanna, Rita; Rahman, Mahfuzur; Leow, Richard; Sahajwalla, Veena

    2007-08-01

    Novel video-processing software has been developed for the sessile drop technique for a rapid and quantitative estimation of slag foaming. The data processing was carried out in two stages: the first stage involved the initial transformation of digital video/audio signals into a format compatible with computing software, and the second stage involved the computation of slag droplet volume and area of contact in a chosen video frame. Experimental results are presented on slag foaming from synthetic graphite/slag system at 1550 °C. This technique can be used for determining the extent and stability of foam as a function of time.

  2. The evaluation of the x-ray fluorescence (XRF) technique for process monitoring of vitreous slag from thermal waste treatment systems: A comparative study of the analysis of Plasma Hearth slag for Ce, Fe and Cr by XRF and inductively coupled plasma spectrometries

    SciTech Connect

    Sutton, M.A.H.; Crane, P.J.; Cummings, D.G.; Carney, K.P.

    1995-05-01

    Slag material produced by the Plasma Hearth Process (PHP) varies in chemical composition due to the heterogeneous nature of the input sample feed. X-ray fluorescence (XRF) is a spectroscopic technique which has been evaluated to perform elemental analyses on surrogate slag material for process control. Vitreous slag samples were ground to a fine powder in an impact ball mill and analyzed directly using laboratory prepared standards. The fluorescent intensities of Si, Al and Fe in the slag samples was utilized to determine the appropriate matrix standard set for the determination of Ce. The samples were analyzed for Cr, Ni, Fe and Ce using a wavelength dispersive XRF polychromator. Split samples were dissolved and analyzed by Inductively Coupled Plasma-Atomic Emission Spectrometry (ICP-AES). The precision of the XRF technique was better than 5% RSD. The limit of detection for Ce varied with sample matrix and was typically below 0.01% by weight. The linear dynamic range for the technique was evaluated over two orders of magnitude. Typical calibration standards ranged from 0.01% Ce to 1% Ce. The Ce determinations performed directly on ground slag material by the XRF techniques were similar to ICP-AES analyses. Various chemical dissolution and sample preparation techniques were evaluated for the analysis of Ce in slag samples. A fusion procedure utilizing LiBO{sub 2} was found to provide reliable analyses for the actinide surrogate in a variety of slag matrices. The use of the XRF technique reduced the time of analysis for Ce and Cr from three days to one day for five samples. No additional waste streams were created from the analyses by the XRF technique, while the ICP technique generated several liters of liquid waste.

  3. Evaluation of the AISI 904L Alloy Weld Overlays Obtained by GMAW and Electro-Slag Welding Processes

    NASA Astrophysics Data System (ADS)

    Jorge, Jorge C. F.; Meira, O. G.; Madalena, F. C. A.; de Souza, L. F. G.; Araujo, L. S.; Mendes, M. C.

    2017-03-01

    The use of superaustenitic stainless steels (SASS) as an overlay replacement for nickel-based alloys can be an interesting alternative for the oil and gas industries, due to its lower cost, when compared to superalloys. Usually, the deposition is made with several welding passes by using conventional arc welding processes, such as gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) processes. In this respect, electro-slag welding (ESW), which promotes high heat inputs and low dilution of the welds, can also be attractive for this application, as it provides a higher productivity, once only one layer is needed for the deposition of the minimum thickness required. The present work evaluates the behavior of an AISI 904L SASS weld overlay deposited on a carbon steel ASTM A516 Grade 70 by ESW and GMAW processes. Both as-welded and heat-treated conditions were evaluated and compared. A multipass welding by GMAW process with three layers and 48 passes was performed on 12.5 × 200 × 250 mm steel plates with average welding energy of 1.0 kJ/mm. For ESW process, only one layer was deposited on 50 × 400 × 400 mm steel plates with average welding energy of 11.7 kJ/mm. After welding, a post-weld heat treatment (PWHT) at 620 °C for 10 h was performed in half of the steel plate, in order to allow the comparison between this condition and the as-welded one. For both processes, the austenitic microstructure of the weld deposits was characterized by optical microscopy and scanning electron microscopy with electron backscatter diffraction. A low proportion of secondary phases were observed in all conditions, and the PWHT did not promote significant changes on the hardness profile. Martensite for GMAW process and bainite for ESW process were the microstructural constituents observed at the coarse grain heat-affected zone, due to the different cooling rates. For ESW process, no evidences of partially diluted zones were found. As a consequence of the microstructural

  4. Phase Characterization of High Basicity Manganese Slags

    NASA Astrophysics Data System (ADS)

    Coetsee, Theresa; Nell, Johannes; Pistorius, Petrus Christiaan

    2017-02-01

    Slag chemistry applied in the AlloyStream process differs from that used in the production of high carbon ferromanganese in the submerged arc furnace. In process development of the AlloyStream process, several pilot plant and demonstration plant campaigns were completed. Slag samples were selected from the samples collected at each tap, throughout the four month pilot plant campaign. Phase characterization of these samples is reported here, and the results are interpreted in terms of the slag chemistry operational options in the AlloyStream process.

  5. Equilibrium uptake, sorption dynamics, process optimization, and column operations for the removal and recovery of malachite green from wastewater using activated carbon and activated slag

    SciTech Connect

    Gupta, V.K.; Srivastava, S.K.; Mohan, D.

    1997-06-01

    The waste slurry generated in fertilizer plants and slag (blast furnace waste) have been converted into low-cost adsorbents, activated carbon and activated slag, respectively, and these are utilized for the removal of malachite green (a basic dye) from wastewater. In the batch experiments, parameters studied include the effect of pH, sorbent dosage, adsorbate concentration, temperature, and contact time. Kinetic studies have been performed to have an idea of the mechanistic aspects and to obtain the thermodynamic parameters of the process. The uptake of the dye is greater on carbonaceous material than on activated slag. Sorption data have been correlated with both Langmuir and Freundlich adsorption models. The presence of anionic surfactants does not affect the uptake of dye significantly. The mass transfer kinetic approach has been applied for the determination of various parameters necessary for the designing of fixed-bed contactors. Chemical regeneration has been achieved with acetone in order to recover the loaded dye and restore the column to its original capacity without dismantling the same.

  6. Ladle and Continuous Casting Process Models for Reduction of SiO2 in SiO2-Al2O3-CaO Slags by Al in Fe-Al(-Si) Melts

    NASA Astrophysics Data System (ADS)

    Park, Jiwon; Sridhar, S.; Fruehan, Richard J.

    2015-02-01

    Based on a mixed control or two-phase mass transfer model considering mass transport in the metal and the slag phases, process models for ladle and continuous castor mold were developed to predict the changes in the metal and the slag chemistry and viscosity. In the ladle process model, the rate of reaction is primarily determined by stirring gas flow rate, which greatly alters the mass transports of the metal and the slag phases. In the continuous casting process model, the effects of the Al, Si, and SiO2 contents in the incoming flow of the fluid phases, casting speed, mold flux consumption rate, and depth of the liquid mold flux pool on the steady-state compositions of the metal and the mold flux were assessed.

  7. Reprocessing of metallurgical slag into materials for the building industry

    SciTech Connect

    Pioro, L.S.; Pioro, I.L

    2004-07-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles.

  8. Safe disposal of metal values in slag

    SciTech Connect

    Halpin, P.T.; Zarur, G.L.

    1982-10-26

    The method of safely disposing of sludge containing metal values capable of displaying toxic ecological properties includes the steps of deriving from an organic or inorganic sludge an intermediate product such as a dewatered sludge or an incinerated ash, and adding this intermediate product to a metal smelting step of a type producing a slag such that most of the metal values become encapsulated in the slag. Some precious metal values may be recovered with the metal being smelted, and may be subsequently separated therefrom by appropriate metal winning steps. The sludge product brings to the smelting process certain additives needed therein such as silica and phosphates for the slag, alumina and magnesium to lower the viscosity of the molten slag, and organic matter serving as reducing agents.

  9. Energy effective approach for activation of metallurgical slag

    NASA Astrophysics Data System (ADS)

    Mazov, I. N.; Khaydarov, B. B.; Mamulat, S. L.; Suvorov, D. S.; Saltikova, Y. S.; Yudin, A. G.; Kuznetsov, D. V.

    2016-01-01

    The paper presents results of investigation of the process of mechanical activation of metallurgical slag using different approaches - ball milling and electromagnetic vortex apparatus. Particle size distribution and structure of mechanically activated slag samples were investigated, as well as energetic parameters of the activation process. It was shown that electromagnetic vortex activation is more energy effective and allows to produce microscale milled slag-based concrete using very short treatment time. Activated slag materials can be used as clinker-free cement in civilian and road construction, providing ecology-friendly technology and recycling of high-tonnage industrial waste.

  10. The hydraulic potential of high iron bearing steel slags

    NASA Astrophysics Data System (ADS)

    Ionescu, Denisa Virginia

    The incorporation of additives to the clinker or to the raw materials stream is a common practice in cement manufacture. However, steel slag, unlike its ironmaking parent the blast furnace slag, it is not a conventional admixture for cement. Currently most steel slags are slow cooled rendering stable crystalline compounds with minor hydraulic value. Nevertheless, if steel slags would be quenched and granulated, the resulting glassy product might display increased hydration and strength development potential. The use of steel slag in cement could contribute to important savings for both cement and steelmaking industries and provide a solution for the environmental problems linked to CO2 emissions and costs of transport and disposal. The purpose of this research is to explore the thermodynamics and kinetics of steel slag hydration in an effort to produce a cement additive, or a more promising material of near Portland cement composition. An important criteria used in the assessment of slags as potential cements is the presence of a glassy phase. At present, it is not very clear why glass enhances the hydration process. However, it is known that the free energy of formation for glasses is less than for crystals so that glasses are easier to hydrate compared to crystalline materials. In the particular case of steel slag, the glassy phase would have to contain high amounts of iron. Steel slags are known to display iron levels approximately 10 times higher than Portland cement and commonly used blast furnace slags. However, the effect of high Fe2O3 levels on the setting and strengthening of cement paste is not clearly understood due to the fact that most cement additives do not present this characteristic. The present work looks at the progress made in recycling steel slag as cement additive, the complexity of the hydration process in slags, the possibilities of improving the hydration potential of slags at laboratory and industrial level, and the problems that still

  11. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  12. Valorization of BOF Steel Slag by Reduction and Phase Modification: Metal Recovery and Slag Valorization

    NASA Astrophysics Data System (ADS)

    Liu, Chunwei; Huang, Shuigen; Wollants, Patrick; Blanpain, Bart; Guo, Muxing

    2017-03-01

    Basic oxygen furnace (BOF) steel slag is a main byproduct in steelmaking, and its valorization is therefore of considerable interest, from a metal-recovery perspective and from a residue-utilization perspective. In the present study, the carbothermic reduction of BOF slag was investigated systematically. The reductions of Fe- and P-containing phases (i.e., oxide and compounds) are discussed. Effects of Al2O3 and SiO2 additions on the solidification microstructure and mineralogy associated with the reduction processes were also investigated. The formation and growth of the extracted metallic phase are discussed, and the mineralogy of the residue slag is determined. We conclude that by controlling the additions under a rapid cooling condition, it is possible to extract metallic iron as high-grade metal and simultaneously to utilize the remaining slag for construction applications.

  13. Modeling of Time Varying Slag Flow in Coal Gasifiers

    SciTech Connect

    Pilli, Siva Prasad; Johnson, Kenneth I.; Williford, Ralph E.; Sundaram, S. K.; Korolev, Vladimir N.; Crum, Jarrod V.

    2008-08-30

    There is considerable interest within government agencies and the energy industries across the globe to further advance the clean and economical conversion of coal into liquid fuels to reduce our dependency on imported oil. To date, advances in these areas have been largely based on experimental work. Although there are some detailed systems level performance models, little work has been done on numerical modeling of the component level processes. If accurate models are developed, then significant R&D time might be saved, new insights into the process might be gained, and some good predictions of process or performance can be made. One such area is the characterization of slag deposition and flow on the gasifier walls. Understanding slag rheology and slag-refractory interactions is critical to design and operation of gasifiers with extended refractory lifetimes and also to better control of operating parameters so that the overall gasifier performance with extended service life can be optimized. In the present work, the literature on slag flow modeling was reviewed and a model similar to Seggiani’s was developed to simulate the time varying slag accumulation and flow on the walls of a Prenflo coal gasifier. This model was further extended and modified to simulate a refractory wall gasifier including heat transfer through the refractory wall with flowing slag in contact with the refractory. The model was used to simulate temperature dependent slag flow using rheology data from our experimental slag testing program. These modeling results as well as experimental validation are presented.

  14. Aluminium recycling and environmental issues of salt slag treatment.

    PubMed

    Xiao, Yanping; Reuter, Markus A; Boin, Udo

    2005-01-01

    Environmental friendly recycling is the trend toward total recycling of aluminium metal. In the secondary aluminium industry, due to the complexity of compositions and contaminants in the various types of aluminium scraps, an understanding of the behavior of different scraps during melting is crucial in the recycling process. Salt slags are the byproducts of the secondary aluminium industry, which should be recycled and processed in a proper way by taking the environmental impact into consideration. This article provides qualitative assessment on 10 different commercial aluminium scraps for their relative recyclability via well-designed and controlled laboratory experiments. It confirms that more nonmetallic contaminants, smaller size, and higher ratio of surface area to body volume generally lead to a lower metal recovery. Recycling the scraps with lower recyclability normally generates more salt slags. High slag viscosity leads to more fine aluminum metal entrapped in the salt slag and thus increases the load of salt slag recycling. It was found that viscosity of the salt flux is increased with the amount of entrapped nonmetallic components, which affect the settling of heavier materials. In addition, the slag samples from the melting tests were leached and analyzed to evaluate the behavior of carbon containing scrap. The elevated carbon content in the scrap resulted in more carbide formation in salt slags and thus more methane generation in salt slag recycling with a higher environmental impact.

  15. Modeling of Manganese Ferroalloy Slag Properties and Flow During Tapping

    NASA Astrophysics Data System (ADS)

    Muller, Jacques; Zietsman, Johannes Hendrik; Pistorius, Petrus Christiaan

    2015-12-01

    Stable operation of submerged-arc furnaces producing high-carbon ferromanganese (HCFeMn) and silicomanganese (SiMn) requires tapping of consistent amounts of liquid slag and metal. Minimal effort to initiate and sustain tapping at reasonable rates is desired, accommodating fluctuations in especially slag chemical composition and temperature. An analytical model is presented that estimates the tapping rate of the liquid slag-metal mixture as a function of taphole dimensions, coke bed particulate properties, and slag and metal physicochemical properties with dependencies on chemical composition and temperature. This model may be used to evaluate the sensitivity to fluctuations in these parameters, and to determine the influence of converting between HCFeMn and SiMn production. The model was applied to typical HCFeMn and SiMn process conditions, using modeled slag viscosities and densities. Tapping flow rates estimated were comparable to operational data and found to be dependent mostly on slag viscosity. Slag viscosities were generally lower for typical SiMn slags due to the higher temperature used for calculating viscosity. It was predicted that flow through the taphole would mostly develop into laminar flow, with the pressure drop predominantly over the coke bed. Flow rates were found to be more dependent on the taphole diameter than on the taphole length.

  16. Rate limitations of lime dissolution into coal ash slag

    SciTech Connect

    L.K. Elliott; John A. Lucas; Jim Happ; John Patterson; Harry Hurst; Terry F. Wall

    2008-11-15

    The rate-limiting mechanisms of lime dissolution from a solid pellet into coal ash slag and synthetic slag was investigated using an experiment involving a rotating cylinder of lime in a liquid slag bath at temperatures of 1450-1650{degree}C. Scanning electron microscopy (SEM) analysis of the slag composition around the lime cylinder was used to determine the nature of the boundary layer surrounding the pellet and the calcium concentration profile. Predictions using shrinking core models of a cylindrical pellet were compared to experimental results, suggesting that diffusion through the slag boundary layer and the change of the phase of lime from solid to liquid in the boundary layer combine to limit the process. These results indicate that a combination of controlling steps: diffusion through the boundary layer and the phase change of lime from solid to liquid, must be considered when predicting lime dissolution rates. 24 refs., 5 figs., 3 tabs.

  17. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Unknown

    2000-04-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for, various applications. The project goals are to be accomplished in two phases Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  18. Spectroscopic studies of alkaline activated slag geopolymers

    NASA Astrophysics Data System (ADS)

    Mozgawa, W.; Deja, J.

    2009-04-01

    In the work, results of structural studies of different geopolymers, obtained using a granulated blast furnace slag, are presented. The slag was subjected to an alkaline activation process. As activators, NaOH, Na 2CO 3 and liquid glass were applied. IR and NMR spectroscopy were the main experimental methods used, the results obtained were compared with XRD phase analysis and SEM observations. In the IR spectra of raw slag as well as in the spectra of products of paste hydration, the bands due to the characteristic vibrations of bonds observed in both types of oxygen bridges: Si-O-Si and Si-O-Al, were assigned. These bridges constitute basic structural units, forming tetrahedral geopolymer chains. It was found that the slag composition, mainly SiO 2/Al 2O 3 ratio and modification in oxides concentration, influences the presence of the bands connected with the phases (mainly C-S-H) formed during the hydration in the IR spectra. Additionally, significant effect of amorphous phases share on the spectra shape was established. 29Si and 27Al MAS-NMR spectra of initial slag geopolymers and pastes provided information concerning coordination of both atoms in the structures. It was revealed that the kind of slag geopolymers and the conditions of paste hydration influence connectedness of silicooxygen tetrahedra and coordination number of aluminium atoms. Based on IR spectra, it was also possible to determine the influence of the activator type, activation time and hydration conditions on the products formed. Significant changes were observed for the bands assigned to vibrations of carbonate and hydroxide groups. The changes were also noticed in the case of bands due to vibrations of silicate and aluminosilicate bonds.

  19. Kinetics of Alkaline Activation of Slag and Fly ash-Slag Systems

    NASA Astrophysics Data System (ADS)

    Chithiraputhiran, Sundara Raman

    Alkali-activated aluminosilicates, commonly known as "geopolymers", are being increasingly studied as a potential replacement for Portland cement. These binders use an alkaline activator, typically alkali silicates, alkali hydroxides or a combination of both along with a silica-and-alumina rich material, such as fly ash or slag, to form a final product with properties comparable to or better than those of ordinary Portland cement. The kinetics of alkali activation is highly dependent on the chemical composition of the binder material and the activator concentration. The influence of binder composition (slag, fly ash or both), different levels of alkalinity, expressed using the ratios of Na2O-to-binders (n) and activator SiO2-to-Na2O ratios (Ms), on the early age behavior in sodium silicate solution (waterglass) activated fly ash-slag blended systems is discussed in this thesis. Optimal binder composition and the n values are selected based on the setting times. Higher activator alkalinity (n value) is required when the amount of slag in the fly ash-slag blended mixtures is reduced. Isothermal calorimetry is performed to evaluate the early age hydration process and to understand the reaction kinetics of the alkali activated systems. The differences in the calorimetric signatures between waterglass activated slag and fly ash-slag blends facilitate an understanding of the impact of the binder composition on the reaction rates. Kinetic modeling is used to quantify the differences in reaction kinetics using the Exponential as well as the Knudsen method. The influence of temperature on the reaction kinetics of activated slag and fly ash-slag blends based on the hydration parameters are discussed. Very high compressive strengths can be obtained both at early ages as well as later ages (more than 70 MPa) with waterglass activated slag mortars. Compressive strength decreases with the increase in the fly ash content. A qualitative evidence of leaching is presented through

  20. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    PubMed

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  1. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    PubMed

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  2. Slag Characterization: A Necessary Tool for Modeling and Simulating Refractory Corrosion on a Pilot Scale

    NASA Astrophysics Data System (ADS)

    Gregurek, D.; Wenzl, C.; Reiter, V.; Studnicka, H. L.; Spanring, A.

    2014-09-01

    The slag in pyrometallurgical operations plays a major role affecting the life of furnace refractory. As such, comprehensive mineralogical and chemical slag examination, physical property determination including the slag melting point or liquidus, and viscosity are necessary for precise understanding of a slag. At the RHI Technology Center Leoben, Austria, the main objective of slag characterization work is to reach a better understanding of refractory corrosion. This corrosion testwork is performed at the laboratory and pilot scale. Typically, corrosion tests are performed in an induction furnace or rotary kiln, with the main purpose being the improved selection of the most suitable refractory products to improve refractory performance in operating metallurgical furnaces. This article focuses on characterization of samples of six non-ferrous, customer-provided slags. This includes slag from a copper Peirce-Smith converter, a short rotary furnace for lead smelting, a titania-processing furnace, and a Ni-Cu top blowing rotary converter (TBRC) plant.

  3. British Gas/Lurgi Slagging Gasifier a springboard into synfuels

    SciTech Connect

    Sharman, R.B.; Lacey, J.A.; Scott, J.E.

    1981-01-01

    The most developed and widely used fixed bed pressure gasification systems are based on the Lurgi Gasification Process. The British Gas/Lurgi Slagging Gasifier results from the joing together of British Gas Corporation and Lurgi Company technology. The British Gas Slagging Gasification technology offers significant advantages over dry bottom Lurgi and other fixed bed gasification systems. The slagging gasifier has more advantages than disadvantages when compared with entrained flow gasifiers and these advantages are sufficient to give it an economic advnatage in most process situations. The processing of crude Slagging Gasifier gas and the multifarious uses of the resulting clean gas in the chemicals, power generation and fuel gas fields are described. The environmental impact of the process is also discussed and plans for commercialization are considered. 21 refs.

  4. Monitoring the Thickness of Coal-Conversion Slag

    NASA Technical Reports Server (NTRS)

    Walsh, J. V.

    1984-01-01

    Technique adapts analogous ocean-floor-mapping technology. Existing ocean floor acoustic technology adapted for real-time monitoring of thickness and viscosity of flowing slag in coal-conversion processing.

  5. Slag remelt purification of irradiated vanadium alloys

    SciTech Connect

    Carmack, W.J.; Smolik, G.R.; McCarthy, K.A.; Gorman, P.K.

    1995-07-01

    This paper describes theoretical and scoping experimental efforts to investigate the decontamination potential of a slag remelting process for decontaminating irradiated vanadium alloys. Theoretical calculations, using a commercial thermochemical computer code HSC Chemistry, determined the potential slag compositions and slag-vanadium alloy ratios. The experiment determined the removal characteristics of four surrogate transmutation isotopes (Ca, Y - to simulate Sc, Mn, and Ar) from a V-5Ti-5Cr alloy with calcium fluoride slag. An electroslag remelt furnace was used in the experiment to melt and react the constituents. The process achieved about a 90 percent removal of calcium and over 99 percent removal of yttrium. Analyses indicate that about 40 percent of the manganese may have been removed. Argon analyses indicates that 99.3% of the argon was released from the vanadium alloy in the first melt increasing to 99.7% during the second melt. Powder metallurgy techniques were used to incorporate surrogate transmutation products in the vanadium. A powder mixture was prepared with the following composition: 90 wt % vanadium, 4.7 wt % titanium, 4.7 wt % chromium, 0.35 wt % manganese, 0.35 wt % CaO, and 0.35 wt % Y{sub 2}O{sub 3}. This mixture was packed into 2.54 cm diameter stainless steel tubes. Argon was introduced into the powder mixture by evacuating and backfilling the stainless steel containers to a pressure of 20 kPa (0.2 atm). The tubes were hot isostatically pressed at 207 MPa (2000 atm) and 1473 K to consolidate the metal. An electroslag remelt furnace (crucible dimensions: 5.1 cm diameter by 15.2 cm length) was used to process the vanadium electrodes. Chemical analyses were performed on samples extracted from the slags and ingots. Ingot analyses results are shown below. Values are shown in percent removal of the four targeted elements of the initial compositions.

  6. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  7. Utilizing steel slag in environmental application - An overview

    NASA Astrophysics Data System (ADS)

    Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

    2016-06-01

    Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

  8. Characterizing coal-gasifier slag-refractory interactions

    SciTech Connect

    Rawers, James C.; Kwong, Kyei-Sing; Bennett, James P.

    1999-01-01

    To characterize refractory degradation and loss in commercial coal-gasifier combined cycle power systems, cup-type tests were conducted on high chromium-alumina, sinter-bonded refractories under laboratory conditions designed to simulate commercial operations of temperature, atmosphere, and slag interactions. These tests provided qualitative results from which the slag?refractory interactions can be characterized. These high chromium refractories were generally inert with respect to the coal slag components. However, in this study preliminary findings did show (1) iron ( oxide) in the slag reacted with chrome sesquioxide to produce a Cr?Fe spinel at the slag?refractory interface, and (2) chrome was soluble in the molten slag. Comparison of cup-type test results with data from operating commercial plants suggests that the principal loss of refractory material in a coal-gasifier combustion chamber is chrome dissolution into the slag. Tests are currently underway to determine if minor modifications to the combustion process might increase refractory life.

  9. Slag recycling of irradiated vanadium

    SciTech Connect

    Gorman, Patrick K.

    1995-04-05

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium.

  10. Evolution of Temperature and Solid Slag Film During Solidification of Mold Fluxes

    NASA Astrophysics Data System (ADS)

    Yang, Changlin; Wen, Guanghua; Sun, Qihao; Tang, Ping

    2017-01-01

    A mathematical model based on one-dimensional transient heat conduction was developed to calculate temperature distribution of slag film during cooling process. Solid slag film was obtained from a water-cooled copper detector, and the evolution of its structure was analyzed according to the calculated results and crystallization behavior of mold fluxes. During formation process of the solid slag film, the cooling rate of liquid slag first increases, and then decreases with time. The maximum value of the cooling rate may exceed 50 K/s. Before the solid slag film is formed, the cooling rate of molten slag on the detector side is much higher than that of slag on the liquid slag side. Experimental results indicate that the thermal history of a cooling process has an effect on the crystallization temperature of mold flux. In addition, variation of temperature can also influence the structure of solid slag film since the increase of temperature inside the slag film may lead to the crystallization of the glassy layer.

  11. Evolution of Temperature and Solid Slag Film During Solidification of Mold Fluxes

    NASA Astrophysics Data System (ADS)

    Yang, Changlin; Wen, Guanghua; Sun, Qihao; Tang, Ping

    2017-04-01

    A mathematical model based on one-dimensional transient heat conduction was developed to calculate temperature distribution of slag film during cooling process. Solid slag film was obtained from a water-cooled copper detector, and the evolution of its structure was analyzed according to the calculated results and crystallization behavior of mold fluxes. During formation process of the solid slag film, the cooling rate of liquid slag first increases, and then decreases with time. The maximum value of the cooling rate may exceed 50 K/s. Before the solid slag film is formed, the cooling rate of molten slag on the detector side is much higher than that of slag on the liquid slag side. Experimental results indicate that the thermal history of a cooling process has an effect on the crystallization temperature of mold flux. In addition, variation of temperature can also influence the structure of solid slag film since the increase of temperature inside the slag film may lead to the crystallization of the glassy layer.

  12. Slag-Refractory Interaction in Slagging Coal Gasifiers

    SciTech Connect

    Matyas, Josef; Sundaram, S. K.; Hicks, Brent J.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-03-03

    The combustion chamber of slagging coal gasifiers is lined with refractories to protect the stainless steel shell of the gasifier from elevated temperatures and corrosive attack of the coal slag. Refractories composed primarily of Cr2O3 have been found most resistant to slag corrosion, but they continue to fail performance requirements. Post-mortem analysis of high-chromia refractory bricks collected from commercial gasifiers suggests that slag penetration and subsequent spalling of refractory are the cause of significantly shorter service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of three slags representative of a wide variety of coals in the United States into chromia-alumina and two high-chromia refractories. Variables tested were refractory-slag combinations and two partial pressures of O2. Slag penetration depths were measured from spliced images of each refractory. Samples heated to 1470°C for 2 hrs had maximum penetration depths ranging from 1.99±0.15 mm to at least 21.6 mm. Aurex 95P, a high-chromia refractory containing 3.3% phosphorous pentoxide (P2O5), showed the least slag penetration of all refractories tested. P2O5 likely reacts with the slags to increase their viscosity and restrict molten slag penetration. Experimental data on the slag-refractory interaction will be incorporated into mathematical model that will be used to 1) identify critical conditions at which refractory corrosion sharply increases, and 2) predict the service life of a gasifier refractory.

  13. Effect of P2O5 and FetO on the Viscosity and Slag Structure in Steelmaking Slags

    NASA Astrophysics Data System (ADS)

    Wang, Z. J.; Shu, Q. F.; Sridhar, S.; Zhang, M.; Guo, M.; Zhang, Z. T.

    2015-04-01

    The present paper investigates the influence of P2O5 and FetO on the viscosity and structure of steelmaking slags. An understanding of the viscous behavior and structure of FetO-bearing smelting slags is essential to control the dephosphorization in steelmaking process and to efficiently recycle the phosphorus from steelmaking slags. It is found that the viscosity of CaO-SiO2-Al2O3-MgO-FetO-P2O5 slags slightly increases with increasing P2O5 content, while the viscosity decreases with increasing FetO content. The degree of the polymerization of quenched slags, determined from Raman spectra, is found to increase with increasing P2O5 content and decrease with increasing FetO content. It is also noted that the peaks of Raman spectra between 800 and 1200 cm-1 were nearly absent at the FetO content of 22.46 wt pct; whereas according to 29Si MAS-NMR and FTIR analysis, it is clearly seen that the [SiO4]-tetrahedra-related peaks existed even for the same slag. This may confirm that small quantities of extra-framework iron species can absorb the Raman scattering and damp the Raman signal intensity and the presence of FetO in the slag does not necessarily eliminate [SiO4]-tetrahedra.

  14. Dissolution of alumina, copper oxide and nitrogen in molten slags: Thermodynamics and kinetics

    NASA Astrophysics Data System (ADS)

    Fan, Peng

    Three studies have been conducted concerning thermodynamics and kinetics of dissolution of alumina, copper oxides and nitrogen in various molten slags. In the first study, the dissolution rate of alumina particles in molten CaO-Al2O3-SiO2 slag was measured at 1500--1550°C by direct sampling method for the purpose of understanding the dissolution behavior of alumina inclusion in molten slags. It was found that the dissolution rate decreased with increasing SiO2 and Al2O3 contents in slag, but increased with increasing temperature. In the ladle type slags, alumina particles dissolved much faster than in the tundish type slags. In the second study, solubility of solid CuO in molten Na2O-B 2O3 slag and liquid Cu2O in molten CaO-B 2O3-SiO2 slag was measured at 1000°C and 1250°C, with attempts to find suitable slags for the fluxing stage of the proposed oxidizing-fluxing process to remove copper from steel scrap. Experimental results showed that the minimum solubility occurred at neutral slag compositions, demonstrating amphoteric nature of CuO and Cu2O A regular solution model was employed to interpret the solubility data of CuO in Na2O-B 2O3 slag to obtain the interaction energies of CuO-NaO 0.5 and CuO-BO1.5, and then solubility curve, iso-activity curves and isothermal section of phase diagram of CuO-Na2O-B 2O3 system at 1000°C were drawn from the model calculation. Basic Na2O-B2O3 slag is expected to be a suitable slag for the fluxing process. The objective of the third study is to investigate the feasibility of removing nitrogen from molten steel by two newly proposed slag systems, TiO slag and Ti2O3 slag. Nitrogen distribution ratios between slag and steel were measured at 1600°C, for CaO-Al2O3-TiO, CaO-Al2O3-Ti 2O, CaO-Al2O3-TiO2 and CaO-Al 2O3 by two new slag-metal equilibration techniques, i.e., liquid sealing method and static atmosphere method. Activity coefficients of AIN and TiN, as useful indexes of measuring ability of slag to remove nitrogen, were

  15. Waste Heat Recovery from Blast Furnace Slag by Chemical Reactions

    NASA Astrophysics Data System (ADS)

    Qin, Yuelin; Lv, Xuewei; Bai, Chenguang; Qiu, Guibao; Chen, Pan

    2012-08-01

    Blast furnace (BF) slag, which is the main byproduct in the ironmaking process, contains large amounts of sensible heat. To recover the heat, a new waste heat-recovery system—granulating molten BF slag by rotary multinozzles cup atomizer and pyrolyzing printed circuited board with obtained hot BF slag particle—was proposed in this study. The feasibility of the waste heat-recovery system was verified by dry granulation and pyrolyzation experiments. The energy of hot BF slag could be converted to chemical energy through the pyrolysis reaction, and a large amount of combustible gas like CO, H2, C m H n , and CH4 can be generated during the process.

  16. Simultaneous Measurements of Temperature and Iron-Slag Ratio at Taphole of Blast Furnace

    NASA Astrophysics Data System (ADS)

    Sugiura, M.; Shinotake, A.; Nakashima, M.; Omoto, N.

    2014-07-01

    As the initial process in an integrated steel-making plant, molten iron is produced in a blast furnace. The molten iron has a temperature between 1700 K and 1900 K. The outflow stream discharged from a taphole comprises the molten iron and slag (which is a mixture of molten oxides). Monitoring of the stream temperature is important because it has information on the thermal condition inside the blast furnace. A newly developed simultaneous measurement technique for temperature and iron-slag ratio is reported. A monochromatic CCD camera with a short exposure time is used to obtain a thermal image of the rapidly moving stream. The thermal image has a marble-like pattern caused by the physical separation of the iron and slag and their different optical properties. Iron thermometry is realized by automatically detecting the peak of the iron gray-level distribution on a histogram. Meanwhile, the thermal radiance of the semitransparent slag varies as a function of the thickness. The slag temperature is calculated from the maximum gray level, presuming that the emissivity of the slag is constant at a thick slag part. The slag ratio is measured by counting the number of pixels on the histogram. A field test was carried out at an operating blast furnace. The iron temperature, slag temperature, and slag ratio were successfully measured. This multiple image measurement is expected to be the new information source for stable blast furnace operation.

  17. Diffusion of hexavalent chromium in chromium-containing slag as affected by microbial detoxification.

    PubMed

    Wang, Yunyan; Yang, Zhihui; Chai, Liyuan; Zhao, Kun

    2009-09-30

    An electrochemical method was used to determine the diffusion coefficient of chromium(VI) in chromium-containing slag. A slag plate was prepared from the original slag or the detoxified slag by Achromobacter sp. CH-1. The results revealed that the apparent diffusion coefficient of Cr(VI) was 4.4 x 10(-9)m(2)s(-1) in original slag and 2.62 x 10(-8)m(2)s(-1) in detoxified slag. The results implied that detoxification of chromium-containing slag by Achromobacter sp. CH-1 could enhance Cr(VI) release. Meanwhile, the results of laboratory experiment showed that the residual total Cr(VI) in slag decreased from an initial value of 6.8 mg g(-1) to 0.338 mg g(-1) at the end of the detoxification process. The Cr(VI) released from slag was also reduced by Achromobacter sp. CH-1 strain since water soluble Cr(VI) in the leachate was not detected after 4 days. Therefore, Achromobacter sp. CH-1 has potential application for the bio-detoxification of chromium-containing slag.

  18. Experimental Investigation and Modeling of Copper Smelting Slags

    NASA Astrophysics Data System (ADS)

    Starodub, Konstantin; Kuminova, Yaroslava; Dinsdale, Alan; Cheverikin, Vladimir; Filichkina, Vera; Saynazarov, Abdukahhar; Khvan, Alexandra; Kondratiev, Alex

    2016-10-01

    Effective extraction of copper from sulfide ores requires careful operation of a copper smelter, which in turn depends very much on chemistry of the feed and resulted slag and matte. For example, chemical composition of copper smelting slags has to be in a certain range to ensure that their properties are within specific limits. Disobeying these rules may lead to complications in smelting operation, poor quality of the copper products, and premature shutdown of the copper smelter. In the present paper the microstructure and phase composition of slags from the Almalyk copper flash smelter were investigated experimentally and then modeled thermodynamically to evaluate potential ways of improvement and optimization of the copper smelting process and its products. The slag samples were taken at different stages of the copper smelting process: on slag tapping, after slag transportation to a deposition site, and at the site. Experimental investigation included the XRD, XRF, and SEM techniques, which were also confirmed by the traditional wet chemistry analysis. Thermodynamic modeling was carried out using thermochemical software package MTDATA, which enables thermodynamic and physical properties of the matte, slag, and gas phases to be calculated in a wide range of temperatures, pressures, and chemical compositions. In addition, slag viscosities and corresponding matte settling rates were estimated using the modified Urbain and Utigard-Warczok models, and the Hadamard-Rybczynski equation, respectively. It was found that the copper content in the slags may vary significantly depending on the location of slag sampling. Cu was found to be present as sulfide particles, almost no Cu was found to be dissolved in the slag. Analysis of microstructure and phase composition showed that major phase found in the samples is fayalite, while other phases are complex spinels (based on magnetite), different sulfides, and a glass-like phase. Thermodynamic calculations demonstrated the

  19. TRW advanced slagging coal combustor utility demonstration

    SciTech Connect

    Not Available

    1990-01-01

    The TRW Advanced Entrained Coal Combustor Demonstration Project consists of retrofitting Orange and Rockland (O R) Utility Corporation's Lovett Plant Unit No. 3 with four (4) slagging combustors which will allow the gas/oil unit to fire 2.5% sulfur coal. The slagging combustor process will provide NO{sub x} and SO{sub x} emissions that meet NSPS and New York State Environmental Standards. The TRW-Utility Demonstration Unit (UDU) is responsible for the implementation of program policies and overall direction of the project. The following projects will be carried out: process and design development of clean coal technology CCT-1 the development and operation of the entrained coal combustor will enable the boiler to burn low and medium sulfur coal while meeting all the Federal/State emission requirements; demonstrate sulfur dioxide emissions control by pulverized limestone injection into the entrained coal combustor system.

  20. A study on kinetics of Al2O3 inclusion absorbed by mold slag used for non-manganese steel

    NASA Astrophysics Data System (ADS)

    Li, Zhiyang; Zhou, Weican; Chen, Mindong

    2017-01-01

    Dissolution kinetics of alumina into a new type CaO-Al2O3 mold slag was investigated by employing the rotating cylinder method. The results shows that the alumina dissolution was controlled by the mass transfer in the molten slag; the diffusion coefficient D=4.2×10-5mm2/s under 1400°C the activation energy of dissolution process was 213.8 Kj/mo1, this energy was higher than that of traditional mold slag; the ability of the new mold slag to absorb Al2O3 was weaker than that of traditional mold slag.

  1. The Effect of Propellant Variables on Slag in Subscale Spin Motors. Part 1; Design and Qualification of a Slag Discrimination Motor

    NASA Technical Reports Server (NTRS)

    Perkins, F. M.; Beus, R. W.; May, D. H.

    1995-01-01

    The formation, collection, and expulsion of aluminum oxide slag is known to affect the performance of many solid rocket motor systems. Slag expulsion, in particular, is believed to be capable of causing pressure and thrust perturbations. Propellant combustion studies, performed and documented by many investigators, have shown that variations in propellant raw materials and processing affect the nature of alumina droplets at the burning propellant surface, and hence, may affect the quantity of slag retained in the motor chamber, available for expulsion. Thiokol has completed an experimental and analytical evaluation to determine the effects of several material and process variables on Space SHuttle propellant and its propensity to 'slag'. This paper describes the test article, a small scale spin motor with special nozzle, designed and qualified as a slag discriminating tool for use in the evaluation.

  2. Hydrology and geochemistry of a slag-affected aquifer and chemical characteristics of slag-affected ground water, northwestern Indiana and northeastern Illinois

    USGS Publications Warehouse

    Bayless, E. Randall; Greeman, T.K.; Harvey, C.C.

    1998-01-01

    ?aquifer interface. The solid-phase analyses indicated that calcite, dolomite, and quartz generally were present throughout the slag?aquifer system; barian celestite, cristobalite, manganese-bearing calcite, and minrecordite were present in fewer samples. Trace elements that are liberated from the slag may be incorporated as impurities during precipitation of major minerals, sorbed onto clays and other grainsize fractions not analyzed as part of this study, or present in low-abundance minerals that were not detected by the X-ray analysis. Mass-balance and speciation programs were used to identify geochemical processes that may be occurring as water infiltrates through the slag, flows into the aquifer, and discharges into Lake George. The geochemical models indicate that precipitation of calcite may be occurring where slag-affected water enters the aquifer. Models also indicate that dolomite precipitation and clay-mineral dissolution may be occurring at the slag?aquifer interface; however, dolomite precipitation is generally believed to require geologically long time periods. Silica may be dissolving where slag-affected ground water enters the aquifer and may be precipitating where slag-affected ground water discharges to the lakebed of Lake George. In addition to the site-specific study, a statistical analysis of regional water quality was done to compare ground water in wells affected and unaffected by slag. When com-pared to wells in background locations in the Calumet aquifer, wells screened in slag across northwestern Indiana and northeastern Illinois generally had relatively higher pH and specific-conductance values and relatively higher concentrations of alkalinity, dissolved solids, suspended solids, total organic carbon, calcium, potassium, sodium, chloride, aluminum, barium, and possibly magnesium, sulfate, chromium, cobalt, copper, cyanide, manganese, mercury, nickel, and vanadium. When compared to wells in slag and wells in background locations, ground water from immediat

  3. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  4. A Thermodynamic Model for Predicting Phosphorus Partition between CaO-based Slags and Hot Metal during Hot Metal Dephosphorization Pretreatment Process Based on the Ion and Molecule Coexistence Theory

    NASA Astrophysics Data System (ADS)

    Yang, Xue-min; Li, Jin-yan; Chai, Guo-ming; Duan, Dong-ping; Zhang, Jian

    2016-08-01

    A thermodynamic model for predicting phosphorus partition L P between a CaO-based slags and hot metal during hot metal dephosphorization pretreatment process has been developed based on the ion and molecule coexistence theory (IMCT), i.e., the IMCT- L P model. The reaction abilities of structural units or ion couples in the CaO-based slags have been represented by the calculated mass action concentrations N i through the developed IMCT- N i model based on the IMCT. The developed IMCT- L P model has been verified to be valid through comparing with the measured L P as well as the predicted L P by two reported L P models from the literature. Besides the total phosphorus partition L P between the CaO-based slag and hot metal, the respective phosphorus partitions L P, i of nine dephosphorization products as P2O5, 3FeO·P2O5, 4FeO·P2O5, 2CaO·P2O5, 3CaO·P2O5, 4CaO·P2O5, 2MgO·P2O5, 3MgO·P2O5, and 3MnO·P2O5 can also be accurately predicted by the developed IMCT- L P model. The formed 3CaO·P2O5 accounts for 99.20 pct of dephosphorization products comparing with the generated 4CaO·P2O5 for 0.08 pct. The comprehensive effect of CaO+Fe t O, which can be described by the mass percentage ratio (pct Fe t O)/(pct CaO) or the mass action concentration ratio N_{Fe}t O/N_{Fe}t O N_{CaO}. N_{CaO}} as well as the mass percentage product (pct Fe t O) × (pct CaO) or the mass action concentration product N_{{{{Fe}}t {{O}}}}5 × N_{{CaO}}3 , controls dephosphorization ability of the CaO-based slags. A linear relationship of L P against (pct Fe t O)/(pct CaO) can be correlated compared with a parabolic relationship of L P against N_{Fe}t O/N_{Fe}t O N_{CaO}. N_{CaO}, while the linear relationship of L P against (pct Fe t O) × (pct CaO) or N_{Fe}t O5 × N_{CaO}3 can be established. Thus, the mass percentage product (pct Fe t O) × (pct CaO) and the mass action concentration product N_{Fe}t O5 × N_{CaO}3 are recommended to represent the comprehensive effect of CaO+Fe t O on

  5. Use of copper slag in glass-epoxy composites for improved wear resistance.

    PubMed

    Biswas, Sandhyarani; Satapathy, Alok

    2010-07-01

    Copper slag is a by-product obtained during matte smelting and refining of copper. The common management options for copper slag are recycling, recovery of metal and production of value-added products. In the present study using copper slag as a filler in glass-epoxy composites, the tensile modulus increased from 8.77 GPa to 9.64 GPa when using up to 10 wt% of copper slag but on further addition of copper slag (up to 20 wt%), the tensile modulus started to decrease down to 7.11 GPa. Similar trends were observed in the case of flexural strength and interlaminar shear strength. With the incorporation of copper slag particles, the impact strength increased about 10-15%. This work includes the processing, characterization and study of the erosion behaviour of a class of such copper slag filled glass-epoxy composites based on Taguchi's experimental approach to characterise erosion behaviour. The results show that peak erosion takes place at an impingement angle of 60 degrees for the unfilled composites whereas for the copper slag filled glass-epoxy composites it occurs at a 45 degrees impingement angle. This paper considers the possible utilisation of copper slag as filler material for the preparation of composite materials and preparation of added-value products such as abrasive tools, cutting tools and railroad ballast.

  6. Investigation of the phosphorus removal capacities of basic oxygen furnace slag under variable conditions.

    PubMed

    Han, Chong; Wang, Zhen; Yang, Wangjin; Wu, Qianqian; Yang, He; Xue, Xiangxin

    2016-01-01

    Effects of reaction time, initial phosphorus concentration, basic oxygen furnace slag (BOF-slag) dosage and size, and temperature on the phosphorus removal capacities (PRCs) of BOF-slag have been investigated in detail through batch tests. Weakly bound phosphorus, Fe- and Al-associated phosphorus, and Ca-associated phosphorus from fresh and reacted BOF-slag were analysed using sequential chemical extraction processes. It was determined that the PRCs of BOF-slag increased with the increase of initial phosphorus concentration and temperature while it decreased with the increase of BOF-slag dosage and size. The phosphorus removed by BOF-slag was primarily assigned to weakly bound phosphorus and Ca-associated phosphorus. Weakly bound phosphorus showed a significant decrease with the increase in all experimental parameter values. However, Ca-associated phosphorus exhibited a prominent increase with increasing reaction time, initial phosphorus concentration, and temperature. These demonstrate that experimental parameters can simultaneously affect the PRCs of BOF-slag and the ways of phosphorus removal by BOF-slag.

  7. Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Kolbeinsen, Leiv

    2015-02-01

    The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

  8. Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Kolbeinsen, Leiv

    2014-09-01

    The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

  9. Vanadium removal from LD converter slag using bacteria and fungi.

    PubMed

    Mirazimi, S M J; Abbasalipour, Z; Rashchi, F

    2015-04-15

    Removal of vanadium from Linz-Donawits (LD) converter slag was investigated by means of three different species of microbial systems: Acidithiobacillus thiooxidans (autotrophic bacteria), Pseudomonas putida (heterotrophic bacteria) and Aspergillus niger (fungi). The bioleaching process was carried out in both one-step and two-step process and the leaching efficiencies in both cases were compared. Formation of inorganic and organic acids during the leaching process caused mobilization of vanadium. In order to reduce toxic effects of the metal species on the above mentioned microorganisms, a prolonged adaptation process was performed. Both bacteria, A. thiooxidans and P. putida were able to remove more than 90% of vanadium at slag concentrations of 1-5 g L(-1) after 15 days. Also, the maximum achievable vanadium removal in the fungal system was approximately 92% at a slag concentration of 1 g L(-1) after 22 days.

  10. Alteration of municipal and industrial slags under atmospheric conditions

    NASA Astrophysics Data System (ADS)

    Rafał Kowalski, Piotr; Michalik, Marek

    2014-05-01

    The Waste Management System in Poland is being consequently built since 1998. After important changes in legislation, local governments have taken over the duty of waste collection. New points of selective collection of wastes have been opened and new sorting and composting plants were built. The last stage of introducing the Waste Management System is construction of waste incineration power plants. From nine installations which were planned, six are now under construction and they will start operating within the next two years. It is assumed that the consumption of raw wastes for these installations will reach 974 thousand tons per year. These investments will result in increased slags and ashes production. Now in Poland several local waste incinerators are operating and predominant amount of produced incineration residues is landfilled. These materials are exposed to atmospheric conditions in time of short term storage (just after incineration) and afterwards for a longer period of time on the landfill site. During the storage of slags low temperature mineral transformations and chemical changes may occur and also some components can be washed out. These materials are stored wet because of the technological processes. The aim of this study is to investigate the influence of storage in atmospheric conditions on slags from incineration of industrial and municipal wastes. The experiment started in January 2013. During this period slag samples from incineration of industrial and municipal wastes were exposed to atmospheric conditions. Samples were collected after 6 and 12 months. Within this time the pH value was measured monthly, and during the experimental period remained constant on the level of 9.5. After 6 months of exposure only slight changes in mineral compositions were observed in slags. The results of XRD analysis of municipal slags showed increase in content of carbonate minerals in comparison to the raw slag samples. In industrial slags, a decrease in

  11. Molybdate adsorption from steel slag eluates by subsoils.

    PubMed

    Matern, K; Rennert, T; Mansfeldt, T

    2013-11-01

    Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils.

  12. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1995

    SciTech Connect

    1995-12-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. Slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln. The potential exists for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed. The project scope consists of collecting a 20-ton sample of slag (primary slag), processing it for char removal, and subjecting it to pyroprocessing to produce expanded slag aggregates of various size gradations and unit weights, ranging from 12 to 50 lb/ft{sup 3}. A second smaller slag sample will be used for confirmatory testing. The expanded slag aggregates will then be tested for their suitability in manufacturing precast concrete products (e.g., masonry blocks and roof tiles) and insulating concrete, first at the laboratory scale and subsequently in commercial manufacturing plants. These products will be evaluated using ASTM and industry test methods. Technical data generated during production and testing of the products will be used to assess the overall technical viability of expanded slag production. In addition, a market assessment will be made based on an evaluation of both the expanded slag aggregates and the final products, and market prices for these products will be established in order to assess the economic viability of these utilization technologies.

  13. Products of steel slags an opportunity to save natural resources.

    PubMed

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  14. Removal kinetics of phosphorus from synthetic wastewater using basic oxygen furnace slag.

    PubMed

    Han, Chong; Wang, Zhen; Yang, He; Xue, Xiangxin

    2015-04-01

    Removal kinetics of phosphorus through use of basic oxygen furnace slag (BOF-slag) was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial pH, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant (kobs) significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial pH, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage. A linear dependence of kobs on total removed phosphorus (TRP) was established with kobs=(3.51±0.11)×10(-4)×TRP. Finally, it was suggested that the Langmuir-Rideal (L-R) or Langmuir-Hinshelwood (L-H) mechanism may be used to describe the removal process of phosphorus using BOF-slag.

  15. Changes in tin smelting efficiency seen through the eyes of UK slag.

    NASA Astrophysics Data System (ADS)

    Farthing, D. J.

    2009-05-01

    The efficiency of a smelting operation is clearly demonstrated by the purity of the product and the quantity of the product as compared to the original ore quantity used in the smelting operation. Slag, smelting's byproduct, can also give insight into the effectiveness of a given smelting operation. Samples of tin slag from the UK provide an opportunity to show how slag can indicate the effectiveness of a metal extraction operation. In the UK, tin was originally smelted in blast furnaces. Thin sections of the slag show that the glassy blast furnace byproduct is much more enriched in tin prills compared to the slag generated in the more modern reverberatory furnaces. In some cases, the reverberatory slag contains no metallic tin prills but instead contains prills of metallic iron. The overall bulk chemistry of the two types of slag also makes it clear that the reverberatory furnace provided a more efficient smelting option to the UK tin industry. Trace element chemistry of the slags indicates that not only did the more modern process separate out the tin better, it also stripped from the final metal product elements that might have originally gone into the tin ingot in the older blast furnace processing. Though the trace element differences might also be due to the ability for smelters to use less pure ore when operating reverberatory furnaces compared to the older blast furnaces.

  16. Melting Behaviour of Ferronickel Slags

    NASA Astrophysics Data System (ADS)

    Sagadin, Christoph; Luidold, Stefan; Wagner, Christoph; Wenzl, Christine

    2016-12-01

    The industrial manufacturing of ferronickel in electric furnaces produces large amounts of slag with strong acidic character and high melting points, which seriously stresses the furnace refractory lining. In this study, the melting behavior of synthetically produced ferronickel slags on magnesia as refractory material was determined by means of a hot stage microscope. Therefore, slags comprising the main oxides SiO2 (35-70 wt.%), MgO (15-45 wt.%) and Fe2O3 (5-35 wt.%) were melted in a graphite crucible and afterwards analyzed by a hot stage microscope. The design of experiments, which was created by the statistic software MODDE®, included 20 experiments with varying slag compositions as well as atmospheres. The evaluation of the test results occurred at three different characteristic states of the samples like the softening point according to DIN 51730 and the temperatures at which the area of residual cross-section of the samples amounted to 30% and 40%, respectively, of the original value depending of their SiO2/MgO ratio and iron oxide content. Additionally, the thickness of the zone influenced by the slag was measured and evaluated.

  17. COAL SLAGGING AND REACTIVITY TESTING

    SciTech Connect

    Donald P. McCollor; Kurt E. Eylands; Jason D. Laumb

    2003-10-01

    Union Fenosa's La Robla I Power Station is a 270-MW Foster Wheeler arch-fired system. The unit is located at the mine that provides a portion of the semianthracitic coal. The remaining coals used are from South Africa, Russia, Australia, and China. The challenges at the La Robla I Station stem from the various fuels used, the characteristics of which differ from the design coal. The University of North Dakota Energy & Environmental Research Center (EERC) and the Lehigh University Energy Research Center (LUERC) undertook a program to assess problematic slagging and unburned carbon issues occurring at the plant. Full-scale combustion tests were performed under baseline conditions, with elevated oxygen level and with redistribution of air during a site visit at the plant. During these tests, operating information, observations and temperature measurements, and coal, slag deposit, and fly ash samples were obtained to assess slagging and unburned carbon. The slagging in almost all cases appeared due to elevated temperatures rather than fuel chemistry. The most severe slagging occurred when the temperature at the sampling port was in excess of 1500 C, with problematic slagging where first-observed temperatures exceeded 1350 C. The presence of anorthite crystals in the bulk of the deposits analyzed indicates that the temperatures were in excess of 1350 C, consistent with temperature measurements during the sampling period. Elevated temperatures and ''hot spots'' are probably the result of poor mill performance, and a poor distribution of the coal from the mills to the specific burners causes elevated temperatures in the regions where the slag samples were extracted. A contributing cause appeared to be poor combustion air mixing and heating, resulting in oxygen stratification and increased temperatures in certain areas. Air preheater plugging was observed and reduces the temperature of the air in the windbox, which leads to poor combustion conditions, resulting in unburned

  18. Novel Approach for Modeling of Nonuniform Slag Layers and Air Gap in Continuous Casting Mold

    NASA Astrophysics Data System (ADS)

    Wang, Xudong; Kong, Lingwei; Yao, Man; Zhang, Xiaobing

    2017-02-01

    Various kinds of surface defects on the continuous casting slab usually originate from nonuniform heat transfer and mechanical behavior, especially during the initial solidification inside the mold. In this article, a model-coupled inverse heat transfer problem incorporating the effect of slag layers and air gap is developed to study the nonuniform distribution of liquid slag, solid slag, and air gap layers. The model considers not only the formation and evolution of slag layers and air gap but also the temperatures in the mold copper as measured by thermocouples. The simulation results from the model and the measured temperatures from experiments are shown to be in good agreement with each other. At the casting speed of 0.65 m/min, the liquid slag film disappears and transforms into solid slag entirely at about 400 mm away from meniscus, and an air gap begins to form. Until the mold exit, the maximum thickness of the solid slag layer and air gap gradually increases to 1.34 and 0.056 mm, respectively. The results illustrate that the magnitude and nonuniform distribution of the slag layers and air gap along the cross direction, correlating with heat flux between the shell and mold, eventually determine the temperature profiles of the mold hot face and slab surface. The proposed model may provide a convenient approach for analyzing nonuniform heat transfer and mechanical behaviors between the mold and slab in the real casting process.

  19. Rapid Dissolution of Quicklime into Molten Slag by Internally Formed Gas

    NASA Astrophysics Data System (ADS)

    Maruoka, Nobuhiro; Nogami, Hiroshi

    2017-02-01

    In steelmaking process, quicklime is used to produce CaO-based slag. Although rapid dissolution of quicklime is required for high-efficiency refining, it is known that the rate decreases when dicalcium silicate (C2S) layer forms around the quicklime by reacting with slag. The equation that driving force is the difference of CaO content between in slag and a liquid phase of slag saturated by C2S has been often used for estimating the dissolution rate of lime, in which this saturated value is thermodynamically determined. The authors, however, revealed that the quicklime used in actual operation showed much faster dissolving rate than that of completely calcined lime that is covered by C2S layer during dissolution into slag. This was caused by a gas formation due to a thermal decomposition of residual limestone existed in quicklime. In this study, the dissolution rate of quicklime with the gas formation is quantitatively investigated.

  20. Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

    SciTech Connect

    Buckentin, J.M.R.; Damkroger, B.K.; Shelmidine, G.J.; Atteridge, D.G.

    1997-03-01

    Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced.

  1. Application of Spectroscopic Analysis Techniques to the Determination of Slag Structures and Properties: Effect of Water Vapor on Slag Chemistry Relevant to a Novel Flash Ironmaking Technology

    NASA Astrophysics Data System (ADS)

    Mohassab-Ahmed, M. Y.; Sohn, H. Y.

    2013-11-01

    Flash ironmaking technology is an ecofriendly process for producing iron from iron oxide concentrates via a flash reactor that uses gaseous fuels and reductants that reduce energy consumption and minimize greenhouse gas emissions. It has the potential to achieve steelmaking in a single, continuous process. The phase equilibria and chemistry of selected slag systems were investigated during the development of a novel flash ironmaking process. Among the proposed reductants and fuels are H2, natural gas, and coal gas. In different ironmaking processes, the molten bath (iron-slag bath) is expected to be at equilibrium with gas atmospheres of H2/H2O, CO/CO2/H2/H2O, and CO/CO2. The first two gas mixtures were used to represent the processes based on H2 or natural gas/coal gas, respectively, whereas the CO/CO2 mixture was used for a comparison. The slag composition of interest in this process was selected to resemble that of the blast furnace and is based on the CaO-MgO-SiO2-Al2O3-FeO-MnO-P2O5 system with CaO/SiO2 in the range 0.8-1.4. The temperature range was 1550-1650°C encompassing a wide range of expected ironmaking temperatures for the novel flash process. The oxygen partial pressure was maintained in the reducing range of 10-10-10-9 atm in the three gas atmospheres. It was found that H2O dramatically affects the chemistry of the slag and strongly affects the phase equilibria in the slag as well as the equilibrium distribution of elements between slag and molten metal. The effects of water vapor on the chemistry of the slag as well as the equilibrium reactions involving the slag have been studied for the first time.

  2. Minimization of copper losses to slag in matte smelting by colemanite addition

    NASA Astrophysics Data System (ADS)

    Rüşen, Aydın; Geveci, Ahmet; Topkaya, Yavuz A.

    2012-11-01

    In any copper production plant, more than two tons of slag is discarded with 0.7-2.3%Cu to produce each ton of copper. Therefore, minimizing copper losses is crucial during the copper matte smelting. In order to reduce the copper losses to slag in copper production, the addition of colemanite (a boron compound; 2CaO.3B2O3.5H2O) to slag was investigated in the present study. In experiments, the effects of other oxides such as ZnO, PbO, CaO and Al2O3 which are generally known to be present in copper matte smelting slag were not taken into account by using a synthetic slag and a matte. Therefore, a slag consisting of FeO-Fe2O3-SiO2 and a matte with Cu-Fe-S were only used. After producing synthetically a slag without copper and a matte, they were melted together at 1250 °C under nitrogen atmosphere in silica crucibles. During these experiments, calcined colemanite addition in various amounts (0%, 2%, 4% and 6% of charge), and duration (0.5, 1, 2, 4 h) were chosen as variables. At the end of experiments, the results showed that when the calcined colemanite addition to synthetic slag-matte couple was increased from 0% to 6%, the copper content in resultant slag decreased substantially from about 1.50% to about 0.40%. It was also seen that the addition of calcined colemanite reduced the duration to reach equilibrium. By applying this method, the quality of production process could be improved as well as reducing the cost of processing of slag.

  3. Phosphate removal from domestic wastewater using thermally modified steel slag.

    PubMed

    Yu, Jian; Liang, Wenyan; Wang, Li; Li, Feizhen; Zou, Yuanlong; Wang, Haidong

    2015-05-01

    This study was performed to investigate the removal of phosphate from domestic wastewater using a modified steel slag as the adsorbent. The adsorption effects of alkalinity, salt, water, and thermal modification were investigated. The results showed that thermal activation at 800°C for 1 hr was the optimum operation to improve the adsorption capacity. The adsorption process of the thermally modified slag was well described by the Elovich kinetic model and the Langmuir isotherm model. The maximum adsorption capacity calculated from the Langmuir model reached 13.62 mg/g. Scanning electron microscopy indicated that the surface of the modified slag was cracked and that the texture became loose after heating. The surface area and pore volume did not change after thermal modification. In the treatment of domestic wastewater, the modified slag bed (35.5 kg) removed phosphate effectively and operated for 158 days until the effluent P rose above the limit concentration of 0.5 mg/L. The phosphate fractionation method, which is often applied in soil research, was used to analyze the phosphate adsorption behavior in the slag bed. The analysis revealed that the total contents of various Ca-P forms accounted for 81.4%-91.1%, i.e., Ca10-P 50.6%-65.1%, Ca8-P 17.8%-25.0%, and Ca2-P 4.66%-9.20%. The forms of Al-P, Fe-P, and O-P accounted for only 8.9%-18.6%. The formation of Ca10-P precipitates was considered to be the main mechanism of phosphate removal in the thermally modified slag bed.

  4. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June 1--August 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ``as-generated`` slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 17000F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. Accomplishments are described.

  5. Application of PCA and SIMCA statistical analysis of FT-IR spectra for the classification and identification of different slag types with environmental origin.

    PubMed

    Stumpe, B; Engel, T; Steinweg, B; Marschner, B

    2012-04-03

    In the past, different slag materials were often used for landscaping and construction purposes or simply dumped. Nowadays German environmental laws strictly control the use of slags, but there is still a remaining part of 35% which is uncontrolled dumped in landfills. Since some slags have high heavy metal contents and different slag types have typical chemical and physical properties that will influence the risk potential and other characteristics of the deposits, an identification of the slag types is needed. We developed a FT-IR-based statistical method to identify different slags classes. Slags samples were collected at different sites throughout various cities within the industrial Ruhr area. Then, spectra of 35 samples from four different slags classes, ladle furnace (LF), blast furnace (BF), oxygen furnace steel (OF), and zinc furnace slags (ZF), were determined in the mid-infrared region (4000-400 cm(-1)). The spectra data sets were subject to statistical classification methods for the separation of separate spectral data of different slag classes. Principal component analysis (PCA) models for each slag class were developed and further used for soft independent modeling of class analogy (SIMCA). Precise classification of slag samples into four different slag classes were achieved using two different SIMCA models stepwise. At first, SIMCA 1 was used for classification of ZF as well as OF slags over the total spectral range. If no correct classification was found, then the spectrum was analyzed with SIMCA 2 at reduced wavenumbers for the classification of LF as well as BF spectra. As a result, we provide a time- and cost-efficient method based on FT-IR spectroscopy for processing and identifying large numbers of environmental slag samples.

  6. Aluminium salt slag characterization and utilization--a review.

    PubMed

    Tsakiridis, P E

    2012-05-30

    Aluminium salt slag (also known as aluminium salt cake), which is produced by the secondary aluminium industry, is formed during aluminium scrap/dross melting and contains 15-30% aluminium oxide, 30-55% sodium chloride, 15-30% potassium chloride, 5-7% metallic aluminium and impurities (carbides, nitrides, sulphides and phosphides). Depending on the raw mix the amount of salt slag produced per tonne of secondary aluminium ranges from 200 to 500 kg. As salt slag has been classified as toxic and hazardous waste, it should be managed in compliance with the current legislation. Its landfill disposal is forbidden in most of the European countries and it should be recycled and processed in a proper way by taking the environmental impact into consideration. This paper presents a review of the aluminium salt slag chemical and mineralogical characteristics, as well as various processes for metal recovery, recycling of sodium and potassium chlorides content back to the smelting process and preparation of value added products from the final non metallic residue.

  7. Effect of Coal Properties and Operation Conditions on Flow Behavior of Coal Slag in Entrained Flow Gasifiers: A Brief Review

    SciTech Connect

    Wang,Ping; Massoudi, Mehrdad

    2011-01-01

    Integrated gasification combined cycle (IGCC) is a potentially promising clean technology with an inherent advantage of low emissions, since the process removes contaminants before combustion instead of from flue gas after combustion, as in a conventional coal steam plant. In addition, IGCC has potential for cost-effective carbon dioxide capture. Availability and high capital costs are the main challenges to making IGCC technology more competitive and fully commercial. Experiences from demonstrated IGCC plants show that, in the gasification system, low availability is largely due to slag buildup in the gasifier and fouling in the syngas cooler downstream of the gasification system. In the entrained flow gasifiers used in IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter (as fly ash) is entrained with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. Therefore, it is preferable to minimize the quantity of fly ash and maximize slag. In addition, the hot raw syngas is cooled to convert any entrained molten fly slag to hardened solid fly ash prior to entering the syngas cooler. To improve gasification availability through better design and operation of the gasification process, better understanding of slag behavior and characteristics of the slagging process are needed. Slagging behavior is affected by char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio). The viscosity of the slag is used to characterize the behavior of the slag flow and is the dominating factor to determine the probability that ash particles will stick. Slag viscosity strongly depends on the temperature and chemical composition of the slag. Because coal has varying ash content and

  8. Experimental study on sulfur removal from ladle furnace refining slag in hot state by blowing air

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Lin, Lu; Wu, Qi-fan

    2016-01-01

    In view of the present problem of sulfur enrichment in the metallurgical recycling process of ladle furnace (LF) refining slag, a simple and efficient method of removing sulfur from this slag was proposed. The proposed method is compatible with current steelmaking processes. Sulfur removal from LF refining slag for SPHC steel (manufactured at a certain steel plant in China) by blowing air in the hot state was studied by using hot-state experiments in a laboratory. The FactSage software, a carbon/sulfur analyzer, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to test and analyze the sulfur removal effect and to investigate factors influencing sulfur removal rate. The results show that sulfur ions in LF refining slag can be oxidized into SO2 by O2 at high temperature by blowing air into molten slag; SO2 production was observed to reach a maximum with a small amount of blown O2 when the temperature exceeded 1350°C. At 1370°C and 1400°C, experimental LF refining slag is in the liquid state and exhibits good fluidity; under these conditions, the sulfur removal effect by blowing air is greater than 90wt% after 60 min. High temperature and large air flow rate are beneficial for removing sulfur from LF refining slag; compared with air flow rate, temperature has a greater strongly influences on the sulfur removal.

  9. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    PubMed

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-05

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  10. Toxicity assessment and geochemical model of chromium leaching from AOD slag.

    PubMed

    Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

    2016-02-01

    AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates.

  11. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO2 pressure.

    PubMed

    van Zomeren, André; van der Laan, Sieger R; Kobesen, Hans B A; Huijgen, Wouter J J; Comans, Rob N J

    2011-11-01

    Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO2 pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 °C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO2 and the resulting pH reduction occurred within 24h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted. The pH of the K3 slag (originally pH±12.5) was reduced by about 1.5 units, while the K1 slag showed a smaller decrease in pH from about 11.7 to 11.1. However, the pH reduction after carbonation of the K3 slag was observed to lead to an increased V-leaching. Vanadium leaching from the K1 slag resulted in levels above the limit values of the Dutch Soil Quality Decree, for both the untreated and carbonated slag. V-leaching from the carbonated K3 slag remained

  12. Effects of Microwave Roasting on the Kinetics of Extracting Vanadium from Vanadium Slag

    NASA Astrophysics Data System (ADS)

    Zhang, Guoquan; Zhang, Ting-an; Lü, Guozhi; Zhang, Ying; Liu, Yan; Zhang, Weiguang

    2016-02-01

    The kinetics of extracting vanadium (V) from microwave-roasted (MR) vanadium slag (V-slag) with concentrated H2SO4 were investigated. The microwave irradiation experiments were performed in a modified microwave muffle furnace at temperatures ranging from 150°C to 750°C. The x-ray diffraction analysis indicated that the spinel phase of the V-slag is destroyed after 10 min of roasting. The phase composition of the V-slag was changed by the roasting process, and a new Fe2O3 phase appeared in the samples roasted at higher temperatures. Compared to the raw slag, the surface area, pore volume, and pore size of the MR slags were much lower. It was easier to leach V from the MR samples than the raw sample with the H2SO4 solution, and the leaching process was accelerated in the MR samples. When the V-slag was roasted at 150°C and 350°C (MR@150 and MR@350, respectively), the apparent activation energy was decreased from 77.65 kJ/mol to 68.42 kJ/mol and 66.68 kJ/mol, respectively. The process of leaching V from the raw and MR slags was controlled by both the surface chemical reactions and internal diffusion. The reaction orders of the raw, MR@150, and MR@350 V-slags, with respect to the H2SO4 concentration, were 1.23, 0.75, and 0.70, respectively.

  13. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  14. NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    SciTech Connect

    Bert Zauderer

    2003-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

  15. Thermodynamic and Experimental Investigations of High-Temperature Refractory Corrosion by Molten Slags

    NASA Astrophysics Data System (ADS)

    Wagner, Christoph; Wenzl, Christine; Gregurek, Dean; Kreuzer, Daniel; Luidold, Stefan; Schnideritsch, Holger

    2017-02-01

    Corrosion mechanisms between MgO refractory substrates and FeNi slags were investigated. The FeNi slags taken into consideration represent a simple synthetically mixed slag with specific oxides and a real slag from a ferroalloy producer. The MgO refractory substrates with the specimens of FeNi slag were heated in a hot-stage microscope at 10 K/min from room temperature to three different temperatures 1573 K, 1723 K, and 1923 K (1300 °C, 1450 °C, and 1650 °C). The experiments were carried out under a controlled gas atmosphere that simulates the relevant process conditions. The corrosion mechanisms of each system were followed by scanning electron microscope analyses. The results obtained showed that slag corrosion dominates, with a pronounced partial dissolution of refractory fines forming Mg-silicates of type forsterite. It was also observed that iron oxide present in the slag diffused into the coarse refractory grains forming magnesiowustite. Finally, the results obtained were compared with those predicted by FACTSAGE software to understand the corrosion mechanisms and draw implications for improving the refractory performance and lifetime.

  16. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    SciTech Connect

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  17. Constant voltage electro-slag remelting control

    DOEpatents

    Schlienger, M.E.

    1996-10-22

    A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an electrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable. 1 fig.

  18. [Study on quantificational analysis method for the non-crystalline content in blast furnace slag].

    PubMed

    Yan, Ding-Liu; Guo, Pei-Min; Qi, Yuan-Hong; Zhang, Chun-Xia; Wang, Hai-Feng; Dai, Xiao-Tian

    2008-02-01

    Quantificational analysis method for the non-crystalline and crystalline contents in blast furnace slag was studied by means of X-ray diffraction. The process of quantificational analysis method includes standard samples preparation, samples preparation, X-ray diffraction measurement and data treatment. The data treatment includes integration areas of non-crystalline curve and crystalline peaks in certain diffraction angle range, linear fitting and quantificational coefficient determination. The preparation methods of standard samples for X-ray diffraction of blast furnace slag were proposed, including 100% crystalline sample and 100% non-crystalline sample. The 100% crystalline sample can be obtained by heating blast furnace slag for 12 h at 1 000-1 200 degrees C, and the 100% non-crystalline sample can be obtained by quenching the molten slag with enough water. The X-ray diffraction method of quantificational analysis of non-crystalline content in blast furnace slag was proposed with the 100% non-crystalline and 100% crystalline standard samples, and the quantificational coefficient can be obtained by linear regression on the integration areas of non-crystalline curve and crystalline peaks of X-ray diffraction in the 2-theta range 20 degrees-40 degrees. This method is suitable for the blast furnace slag with the non-crystalline content over 80%. The non-crystalline and crystalline contents of original blast furnace slag are obtained by combining the X-ray diffraction results and mathematical treatment, and this method is suitable for the blast furnace slag with the non-crystalline content over 90%, whose process includes preparing the 100% crystalline standard sample by heating blast furnace slag for 12 h at 1000-1200 degrees C, samples preparation with the 0.02 interval in the 0-0.1 mass ratio range of 100% crystalline to original slag, X-ray diffraction measurement of the samples prepared and data treatment using iterative linear regression. The

  19. Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

    NASA Astrophysics Data System (ADS)

    Kaneko, Tetsuya Kenneth

    The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

  20. Maximum availability and mineralogical control of chromium released from AOD slag.

    PubMed

    Li, Junguo; Liu, Bao; Zeng, Yanan; Wang, Ziming; Gao, Zhiyuan

    2017-03-01

    AOD (argon oxygen decarburization) slag is the by-product in the stainless steel refining process. Chromium existing in AOD slag can leach out and probably poses a serious threat to the environment. To assess the leaching toxicity of chromium released from AOD slag, the temperature-dependent maximum availability leaching test was performed. To determine the controlling mineralogical phases of chromium released from AOD slag, a Visual MINTEQ simulation was established based on Vminteq30 and the FactSage 7.0 database. The leaching tests indicated that the leaching availability of chromium was slight and mainly consisted of trivalent chromium. Aging of AOD slag under the atmosphere can oxidize trivalent chromium to hexavalent chromium, which could be leached out by rainwater. According to the simulation, the chromium concentration in leachates was controlled by the freely soluble pseudo-binary phases in the pH = 7.0 leaching process and controlled by the Cr2O3 phase in the pH = 4.0 leaching process. Chromium concentrations were underestimated when the controlling phases were determined to be FeCr2O4 and MgCr2O4. Facilitating the generation of the insoluble spinel-like phases during the cooling and disposal process of the molten slag could be an effective approach to decreasing the leaching concentration of chromium and its environmental risk.

  1. Thermodynamic modeling of restoring items converter vanadium slag

    NASA Astrophysics Data System (ADS)

    Golodova, M. A.; Rogihina, I. D.; Nohrina, O. I.; Rybenko, I. A.

    2016-09-01

    Calculations of parameters for equilibrium processes of iron, manganese, vanadium and titanium reduction from converter vanadium slag by carbon from small-sized coke and silica from ferrosilicon were performed by the method of thermodynamic modeling using the program complex “Terra”. Calculations were made for each type of reductant separately and in combination. Dependences of process parameters on reducing agents consumption were drawn. The analysis of the results was carried out.

  2. Cleaning of waste smelter slags and recovery of valuable metals by pressure oxidative leaching.

    PubMed

    Li, Yunjiao; Perederiy, Ilya; Papangelakis, Vladimiros G

    2008-04-01

    Huge quantities of slag, a waste solid product of pyrometallurgical operations by the metals industry are dumped continuously around the world, posing a potential environmental threat due to entrained values of base metals and sulfur. High temperature pressure oxidative acid leaching of nickel smelter slags was investigated as a process to facilitate slag cleaning and selective dissolution of base metals for economic recovery. Five key parameters, namely temperature, acid addition, oxygen overpressure, solids loading and particle size, were examined on the process performance. Base metal recoveries, acid and oxygen consumptions were accurately measured, and ferrous/ferric iron concentrations were also determined. A highly selective leaching of valuable metals with extractions of >99% for nickel and cobalt, >97% for copper, >91% for zinc and <2.2% for iron was successfully achieved for 20 wt.% acid addition and 25% solids loading at 200-300 kPa O(2) overpressure at 250 degrees C in 2h. The acid consumption was measured to be 38.5 kg H(2)SO(4)/t slag and the oxygen consumption was determined as 84 kg O(2)/t slag which is consistent with the estimated theoretical oxygen consumption. The as-produced residue containing less than 0.01% of base metals, hematite and virtually zero sulfidic sulfur seems to be suitable for safe disposal. The process seems to be able to claim economic recovery of base metals from slags and is reliable and feasible.

  3. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO{sub 2} pressure

    SciTech Connect

    Zomeren, Andre van; Laan, Sieger R. van der; Kobesen, Hans B.A.; Huijgen, Wouter J.J.; Comans, Rob N.J.

    2011-11-15

    Highlights: > Accelerated carbonation studied to improve environmental properties of steel slag. > Carbonation found to occur predominantly at surface of the steel slag grains. > Combined geochemical modelling and mineral analysis revealed controlling processes. > Enhanced V-leaching with di-Ca silicate (C2S) dissolution identified as major source. > Identified mineral transformations provide guidance for further quality improvement. - Abstract: Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO{sub 2} pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 {sup o}C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO{sub 2} and the resulting pH reduction occurred within 24 h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted

  4. Study on the Kinetics of Aluminum Removal from Liquid Silicon to Slag with Mechanical Stirring

    NASA Astrophysics Data System (ADS)

    Lee, Jaewoo; White, Jesse F.; Hildal, Kjetil; Sichen, Du

    2016-12-01

    The kinetics of aluminum removal from silicon melt to CaO-SiO2-Al2O3 slag was studied. A recently designed experimental setup using mechanical stirring was employed to focus the study on the chemical reaction. The slag and metal were found to reach chemical equilibrium in 300 seconds. A simple model could reproduce the experimental data satisfactorily. Both the experimental results and the model prediction further confirmed that the process was controlled by the chemical reaction, since the reaction rate constant was found to be independent of the amount of slag and the initial slag composition. The experimental data at equilibrium were compared with the model calculations. The discrepancy between the model calculations and the experimental data strongly suggests the need for careful thermodynamic measurements.

  5. Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor. Quarterly technical progress report, 1996

    SciTech Connect

    Zauderer, B.

    1996-11-01

    The objective of this 24 month project is to determine the degree of sulfur retention in slag in a full scale cyclone coal combustor with sulfur capture by calcium oxide sorbent injection into the combustor. This sulfur capture process consists of two steps: Capture of sulfur with calcined calcium oxide followed by impact of the reacted sulfur-calcium particles on the liquid slag lining the combustor. The sulfur bearing slag must be removed within several minutes from the combustor to prevent re-evolution of the sulfur from the slag. To accomplish this requires slag mass flow rates in the range of several 100 lb/hr. To study this two step process in the combustor, two groups of tests are being implemented. In the first group, calcium sulfate in the form of gypsum, or plaster of Paris, was injected in the combustor to determine sulfur evolution from slag. In the second group, the entire process is tested with limestone and/or calcium hydrate injected into the combustor. This entire effort consists of a series of up to 16 parametric tests in a 20 MMtu/hr slagging, air cooled, cyclone combustor. During the present quarterly reporting period ending September 30,1996, three tests in this project were implemented, bringing the total tests to 5. In addition, a total of 10 test days were completed during this quarter on the parallel project that utilizes the same 20 MMtu/hr combustor. The results of that project, especially those related to improved slagging performance, have a direct bearing on this project in assuring proper operation at the high slag flow rates that may be necessary to achieve high sulfur retention in slag.

  6. Bioleaching of metals from steel slag by Acidithiobacillus thiooxidans culture supernatant.

    PubMed

    Hocheng, Hong; Su, Cheer; Jadhav, Umesh U

    2014-12-01

    The generation of 300–500 kg of slag per ton of the steel produced is a formidable amount of solid waste available for treatment. They usually contain considerable quantities of valuable metals. In this sense, they may become either important secondary resource if processed in eco-friendly manner for secured supply of contained metals or potential pollutants, if not treated properly. It is possible to recover metals from steel slag by applying bioleaching process. Electric arc furnace (EAF) slag sample was used for bioleaching of metals. In the present study, before bioleaching experiment water washing of an EAF slag was carried out. This reduced slag pH from 11.2 to 8.3. Culture supernatants of Acidithiobacillus thiooxidans (At. thiooxidans), Acidithiobacillus ferrooxidans (At. ferrooxidans), and Aspergillus niger (A. niger) were used for metal solubilization. At. thiooxidans culture supernatant containing 0.016 M sulfuric acid was found most effective for bioleaching of metals from an EAF slag. Maximum metal extraction was found for Mg (28%), while it was least for Mo (0.1%) in six days. Repeated bioleaching cycles increased metal recovery from 28% to 75%, from 14% to 60% and from 11% to 27%, for Mg, Zn and Cu respectively.

  7. Effect of MgO and MnO on Phosphorus Utilization in P-Bearing Steelmaking Slag

    NASA Astrophysics Data System (ADS)

    Lin, Lu; Bao, Yan-Ping; Wang, Min; Li, Xiang

    2016-04-01

    In order to recycle the phosphorus in P-bearing converter slag and make it used as slag phosphate fertilizer, the effect of MgO and MnO in P-bearing steelmaking slag on phosphorus existence form, P2O5 solubility and magnetic separation behavior were researched systematically. The results show that the phosphorus in slag is mainly in the form of n2CaO · SiO2-3CaO · P2O5 (for short nC2S-C3P) solid solution in the P-rich phase for CaO-SiO2-FetO-P2O5-X (X stands for MgO and MnO, respectively). And the increasing of MgO and MnO content has no influence on precipitation of nC2S-C3P solid solution in slag, MnO and MgO mainly enter into RO phase and base phase to form MnFe2O4 and MgFe2O4, which has little effect on the P2O5 content of P-rich phase, so which has little effect on the degree of phosphorus enrichment and phosphorus occurrence form of the P-bearing slag. And adding MgO and MnO into CaO-SiO2-P2O5-Fe2O3 slag system can break the complex net structure formed by Si-O on certain degree, and also hinder the precipitation of β-Ca3(PO4)2 crystal with low citric acid solubility during the melting-cooling process. Therefore, adding appropriate MgO and MnO content into slag can improve the slag P2O5 solubility, but the effect of different amounts of MgO and MnO on the P2O5 solubility has little difference. Meanwhile, adding MgO and MnO into slag can improve the metallization of slag and magnetism of iron-rich phase, make the magnetic substances content increase and separation of phosphorus and iron incomplete, so it is adverse to phosphorus resources recovery from P-bearing slag by magnetic separation method. In order to recycle the phosphorus in P-bearing converter slag, the MgO and MnO content in the P-bearing slag should be controlled in the steelmaking process.

  8. A Brief Review of Viscosity Models for Slag in Coal Gasification

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties of ash and slag

  9. Design of a Subscale Propellant Slag Evaluation Motor Using Two-Phase Fluid Dynamic Analysis

    NASA Technical Reports Server (NTRS)

    Whitesides, R. Harold; Dill, Richard A.; Purinton, David C.; Sambamurthi, Jay K.

    1996-01-01

    Small pressure perturbations in the Space Shuttle Reusable Solid Rocket Motor (RSRM) are caused by the periodic expulsion of molten aluminum oxide slag from a pool that collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes that may relate to subtle differences in propellant ingredient characteristics such as particle size distributions or processing variations. A subscale motor experiment was designed to determine the effect of propellant ingredient characteristics on the propensity for slag production. An existing 5 inch ballistic test motor was selected as the basic test vehicle. The standard converging/diverging nozzle was replaced with a submerged nose nozzle design to provide a positive trap for the slag that would increase the measured slag weights. Two-phase fluid dynamic analyses were performed to develop a nozzle nose design that maintained similitude in major flow field features with the full scale RSRM. The 5 inch motor was spun about its longitudinal axis to further enhance slag collection and retention. Two-phase flow analysis was used to select an appropriate spin rate along with other considerations, such as avoiding bum rate increases due to radial acceleration effects. Aluminum oxide particle distributions used in the flow analyses were measured in a quench bomb for RSRM type propellants with minor variations in ingredient characteristics. Detailed predictions for slag accumulation weights during motor bum compared favorably with slag weight data taken from defined zones in the subscale motor and nozzle. The use of two-phase flow analysis proved successful in gauging the viability of the experimental program during the planning phase and in guiding the design of the critical submerged nose nozzle.

  10. Glassy slags for minimum additive waste stabilization. Interim progress report, May 1993--February 1994

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Dietz, N.L.; Gong, M.; Emery, J.W.

    1994-05-01

    Glassy slag waste forms are being developed to complement glass waste forms in implementing Minimum Additive Waste Stabilization (MAWS) for supporting DOE`s environmental restoration efforts. The glassy slag waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. The MAWS approach was adopted by blending multiple waste streams to achieve up to 100% waste loadings. The crystalline phases, such as spinels, are very durable and contain hazardous and radioactive elements in their lattice structures. These crystalline phases may account for up to 80% of the total volume of slags having over 80% metal loading. The structural bond strength model was used to quantify the correlation between glassy slag composition and chemical durability so that optimized slag compositions were obtained with limited crucible melting and testing. Slag compositions developed through crucible melts were also successfully generated in a pilot-scale Retech plasma centrifugal furnace at Ukiah, California. Utilization of glassy slag waste forms allows the MAWS approach to be applied to a much wider range of waste streams than glass waste forms. The initial work at ANL has indicated that glassy slags are good final waste forms because of (1) their high chemical durability; (2) their ability to incorporate large amounts of metal oxides; (3) their ability to incorporate waste streams having low contents of flux components; (4) their less stringent requirements on processing parameters, compared to glass waste forms; and (5) their low requirements for purchased additives, which means greater waste volume reduction and treatment cost savings.

  11. Chemical and mineralogical characterizations of LD converter steel slags: A multi-analytical techniques approach

    SciTech Connect

    Waligora, J.; Bulteel, D.; Degrugilliers, P.; Damidot, D.; Potdevin, J.L.; Measson, M.

    2010-01-15

    The use of LD converter steel slags (coming from Linz-Donawitz steelmaking process) as aggregates in road construction can in certain cases lead to dimensional damage due to a macroscopic swelling that is the consequence of chemical reactions. The aim of this study was to couple several analytical techniques in order to carefully undertake chemical and mineralogical characterizations of LD steel slags and identify the phases that are expected to be responsible for their instability. Optical microscopy, scanning electron microscopy and electron probe microanalyses revealed that LD steel slags mainly contain calcium silicates, dicalcium ferrites, iron oxides and lime. However, as a calcium silicate phase is heterogeneous, Raman microspectrometry and transmitted electron microscopy had to be used to characterize it more precisely. Results showed that lime is present under two forms in slag grains: some nodules observed in the matrix whose size ranges from 20 to 100 {mu}m and some micro-inclusions, enclosed in the heterogeneous calcium silicate phase whose size ranges from 1 to 3 {mu}m. It was also established that without the presence of magnesia, lime is expected to be the only phase responsible for LD steel slags instability. Nevertheless, the distribution of lime between nodules and micro-inclusions may play a major role and could explain that similar amounts of lime can induce different instabilities. Thus, it appears that lime content of LD steel slags is not the only parameter to explain their instability.

  12. Thermodynamic Properties of Lead Oxide in a Mixture of Stainless Steelmaking and Nonferrous Smelting Slags

    NASA Astrophysics Data System (ADS)

    Maruoka, Nobuhiro; Ueda, Shigeru; Shibata, Hiroyuki; Yamaguchi, Katsunori; Kitamura, Shin-ya

    2012-06-01

    In our previous paper, a slag modification process involving the mixing of stainless steelmaking and nonferrous smelting slags was proposed for preventing the disintegration of the stainless steelmaking slag. In order to use this method, the behavior of heavy metals especially PbO contained in the nonferrous slag has to be assessed. In the present study, the activity coefficient of PbO in CaO-SiO2-FetO-Al2O3-MgO and CaO-SiO2-FetO slags saturated with iron was measured at 1673 K. The results showed that the activity coefficient of PbO increased with basicity and had a maximum value when the basicity was approximately 1.0. The equilibrium PbO content in the modified slag had a minimum value that corresponded to a mixing ratio of 0.6. The trend was similar to the change in the removal ratio of PbO observed in the previous study. Therefore, the change in the oxygen potential and the change in the activity coefficient of PbO can be considered the cause of this trend.

  13. Experimental pavement using household waste slag

    SciTech Connect

    Kouda, Masahiro

    1996-12-31

    Municipal wastes used to be simply landfilled, but because of increasing difficulty in finding disposal sites, it became common practice to incinerate wastes and landfill the ash. In view of rapidly dwindling landfill sites, the author thought that the landfill site problem might be solved by finding a way to utilize slag made from incinerator ash. In this paper, a method for utilizing water-granulated slag as an asphalt pavement material is discussed. On the basis of laboratory test results, trial paving using base course materials consisting of crushed stone and 25 or 50% slag was carried out, paying attention primarily to bearing capacity. Marshall tests and fatigue resistance tests were conducted to determine the optimum content of water-granulated slag, and it was concluded that quality comparable to that of conventional asphalt concrete was attained at the slag content of 25% or less and that no problem would arise if the slag content was kept at 60% or less of the fine aggregate content. The mix proportions thus determined were also tested through experimental paving. A follow-up study to evaluate the durability of the experimental pavements confirmed that the experimental pavements were comparable in performance with conventional asphalt concrete pavements. This paper also reports on some problems encountered that need to be solved before utilizing water-granulated slag.

  14. Refractory-Slag-Metal-Inclusion Multiphase Reactions Modeling Using Computational Thermodynamics: Kinetic Model for Prediction of Inclusion Evolution in Molten Steel

    NASA Astrophysics Data System (ADS)

    Shin, Jae Hong; Chung, Yongsug; Park, Joo Hyun

    2017-02-01

    The refractory-slag-metal-inclusion multiphase reaction model was developed by integrating the refractory-slag, slag-metal, and metal-inclusion elementary reactions in order to predict the evolution of inclusions during the secondary refining processes. The mass transfer coefficient in the metal and slag phase, and the mass transfer coefficient of MgO in the slag were employed in the present multiphase reactions modeling. The "Effective Equilibrium Reaction Zone (EERZ) Model" was basically employed. In this model, the reaction zone volume per unit step for metal and slag phase, which is dependent on the `effective reaction zone depth' in each phase, should be defined. Thus, we evaluated the effective reaction zone depth from the mass transfer coefficient in metal and slag phase at 1873 K (1600 °C) for the desulfurization reaction which was measured in the present study. Because the dissolution rate of MgO from the refractory to slag phase is one of the key factors affecting the slag composition, the mass transfer coefficient of MgO in the ladle slag was also experimentally determined. The calculated results for the variation of the composition of slag and molten steel as a function of reaction time were in good agreement with the experimental results. The MgAl2O4 spinel inclusion was observed at the early to middle stage of the reaction, whereas the liquid oxide inclusion was mainly observed at the final stage of the refining reaction. The content of CaO sharply increased, and the SiO2 content increased mildly with the increasing reaction time, while the content of Al2O3 in the inclusion drastically decreased. Even though there is slight difference between the calculated and measured results, the refractory-slag-metal multiphase reaction model constructed in the present study exhibited a good predictability of the inclusion evolution during ladle refining process.

  15. Digested sewage sludge solidification by converter slag for landfill cover.

    PubMed

    Kim, Eung-Ho; Cho, Jin-Kyu; Yim, Soobin

    2005-04-01

    A new technology for solidification of digested sewage sludge referred to as converter slag solidification (CSS) has been developed using converter slag as the solidifying agent and quick lime as the solidifying aid. The CSS technology was investigated by analyzing the physicochemical properties of solidified sludge and determining its microstructural characteristics. The feasibility of using solidified sludge as a landfill cover material was considered in the context of the economical recycling of waste. Sludge solidified using the CSS technology exhibited geotechnical properties that are appropriate for replacing currently used cover soil. Microscopic analyses using XRD, SEM and EDS revealed that the main hydrated product of solidification was CSH (CaO . SiO2 . nH2O), which may play an important role in the effective setting process. Negligible leaching of heavy metals from the solidified sludge was observed. The solidification process of the hydrated sludge, slag and quicklime eliminated the coliform bacteria. Recycled sewage sludge solidified using CCS technology could be used as an effective landfill cover.

  16. Treatment and testing of wastewaters and slags from the British Gas/Lurgi (BGL) Gasifier

    SciTech Connect

    Taylor, C.; O'Donnell, J.A.; Williams, A.R. )

    1991-12-01

    The BGL moving-bed, slagging gasification process is an extension of the commercially proven Lurgi dry ash, moving-bed gasification process. British Gas and Lurgi have demonstrated the process over an 11-year period at the 350 and 500 t/d scale at British Gas' Westfield Development Center, Scotland, with a wide variety of US and UK coals. Objectives are: to collect and characterize wastewaters and slags produced from the gasification of US bituminous coals in the BGL gasification process; to provide data for use in the design of treatability and disposal processes for wastewaters and slags produced in commercial coal gasification-based power plants. EPRI, the Gas Research Institute, British Gas, Lurgi, and the Commission of the European Communities cofunded the testing of Pittsburgh no. 8 and Illinois no. 6 coals in the 500 t/d BGL gasifier. As a part of the test program, wastewaters (aqueous liquors) and slags were collected and characterized. The wastewaters were conventionally treated by solvent extraction, steam stripping, biological oxidation, and activated carbon adsorption in a 1 t/d pilot plant, and the use of reverse osmosis (RO) as the final stage was demonstrated at the laboratory scale. Pittsburgh coal-derived wastewater was also treated using an incineration route. Leaching and iron removal tests were performed on the slags; and the fate of trace elements, primarily introduced into the gasifier from the coal, was determined.

  17. Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc.

    PubMed

    Jin, Fei; Al-Tabbaa, Abir

    2014-12-01

    Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration products and microstructure were studied by X-ray diffraction, thermogravimetric analysis and scanning electron microscopy. The major hydration products were calcium silicate hydrate and hydrotalcite-like phases. The unconfined compressive strength was measured up to 160 d. Findings show that lead had a slight influence on the strength of MgO-slag paste while zinc reduced the strength significantly as its concentration increased. Leachate results using the TCLP tests revealed that the immobilisation degree was dependent on the pH and reactive MgO activated slag showed an increased pH buffering capacity, and thus improved the immobilisation efficiency compared to lime activated slag. It was proposed that zinc was mainly immobilised within the structure of the hydrotalcite-like phases or in the form of calcium zincate, while lead was primarily precipitated as the hydroxide. It is concluded, therefore, that reactive MgO activated slag can serve as clinker-free alternative binder in the S/S process.

  18. Improving thermocouple service life in slagging gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.; Thomas, Hugh; Krabbe, Rick

    2005-01-01

    The measurement of temperature within slagging gasifiers for long periods of time is difficult/impossible because of sensor failure or blockage of inputs used to monitor gasifier temperature. One of the most common means of temperature measurement in a gasifier is physically, through the use of thermocouples in a gasifier sidewall. These units can fail during startup, standby, or during the first 40-90 days of gasifier service. Failure can be caused by a number of issues; including thermocouple design, construction, placement in the gasifier, gasifier operation, and molten slag attack of the materials used in a thermocouple assembly. Lack of temperature control in a gasifier can lead to improper preheating, slag buildup on gasifier sidewalls, slag attack of gasifier refractories used to line a gasifier, or changes in desired gas output from a gasifier. A general outline of thermocouple failure issues and attempts by the Albany Research Center to improve the service life of thermocouples will be discussed.

  19. Seismic behavior of geogrid reinforced slag wall

    SciTech Connect

    Edincliler, Ayse; Baykal, Gokhan; Saygili, Altug

    2008-07-08

    Flexible retaining structures are known with their high performance under earthquake loads. In geogrid reinforced walls the performance of the fill material and the interface of the fill and geogrid controls the performance. Geosynthetic reinforced walls in seismic regions must be safe against not only static forces but also seismic forces. The objective of this study is to determine the behavior of a geogrid reinforced slag wall during earthquake by using shaking table experiments. This study is composed of three stages. In the first stage the physical properties of the material to be used were determined. In the second part, a case history involving the use of slag from steel industry in the construction of geogrid reinforced wall is presented. In the third stage, the results of shaking table tests conducted using model geogrid wall with slag are given. From the results, it is seen that slag can be used as fill material for geogrid reinforced walls subjected to earthquake loads.

  20. Molten Slag Would Boost Coal Conversion

    NASA Technical Reports Server (NTRS)

    Ferrall, J. F.

    1984-01-01

    Reactor increases residence time of uncovered char. Near-100percent carbon conversion achievable in reactor incorporating moltenslag bath. Slag maintains unconverted carbon impinging on surface at high temperatures for longer period of time, enhancing conversion.

  1. Blast furnace slags as sorbents of phosphate from water solutions.

    PubMed

    Kostura, Bruno; Kulveitová, Hana; Lesko, Juraj

    2005-05-01

    The paper is focused on the sorption of phosphorus from aqueous solutions by crystalline and amorphous blast furnace slags. Slag sorption kinetics were measured, adsorption tests were carried out and the effect of acidification on the sorption properties of slags was studied. The kinetic measurements confirmed that the sorption of phosphorus on crystalline as well as amorphous slags can be described by a model involving pseudo-second-order reactions. For all slag types, phosphorus sorption follows the Langmuir adsorption isotherm. The acid neutralizing capacities of crystalline and amorphous slags were determined. In the case of the crystalline slags, buffering intervals were found to exist during which the slag minerals dissolve in the sequence bredigite-gehlenite-diaspor. There is a high correlation (R2=0.9989) between ANC3.8 and the saturation capacities of crystalline and amorphous slags.

  2. Utilization of lightweight materials made from coal gasification slags. Quaterly report, March 1, 1997--May 30, 1997

    SciTech Connect

    1998-12-31

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  3. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  4. Investigation of Copper Losses to Synthetic Slag at Different Oxygen Partial Pressures in the Presence of Colemanite

    NASA Astrophysics Data System (ADS)

    Rusen, Aydın; Derin, Bora; Geveci, Ahmet; Topkaya, Yavuz Ali

    2016-09-01

    Copper losses to slag are crucial for copper matte smelting and converting stages. One factor affecting the copper losses to slag during these processes is partial pressure of oxygen. In this study, theoretical and experimental investigations of oxygen partial pressure effect on copper losses to fayalite type slag in the presence of colemanite were investigated. Theoretical considerations include liquidus temperatures and phase diagrams of the fayalite type slag calculated by the FactSage software program. In the experiments, a synthetic matte-slag (SM-SS) was produced by melting certain amounts of reagent grade Fe2O3-SiO2 and metallic Fe as starting materials. Experiments were carried out with SM-SS pair by the addition of calcined colemanite (from 0% to 6%) under various partial pressures of oxygen (10-7, 10-9, 10-11 atm) at 1250°C for 2 h. From the experimental results, it was found that the amount of copper in slag decreased slowly when colemanite was increased under all oxidizing atmospheres. The lowest copper content in synthetic slag was obtained as 0.38% after 6% colemanite addition.

  5. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  6. Phosphorus partitioning and recovery of low-phosphorus iron-rich compounds through physical separation of Linz-Donawitz slag

    NASA Astrophysics Data System (ADS)

    Makhija, Dilip; Rath, Rajendra Kumar; Chakravarty, Kaushik; Patra, Abhay Shankar; Mukherjee, Asim Kumar; Dubey, Akhilesh Kumar

    2016-07-01

    The Linz-Donawitz (LD) steelmaking process produces LD slag at a rate of about 125 kg/t. After metallic scrap recovery, the non-metallic LD slag is rejected because its physical/chemical properties are unsuitable for recycling. X-ray diffraction (XRD) studies have indicated that non-metallic LD slag contains a substantial quantity of mineral phases such as di- and tricalcium silicates. The availability of these mineral phases indicates that LD slag can be recycled by iron (Fe)-ore sintering. However, the presence of 1.2wt% phosphorus (P) in the slag renders the material unsuitable for sintering operations. Electron probe microscopic analysis (EPMA) studies indicated concentration of phosphorus in dicalcium silicate phase as calcium phosphate. The Fe-bearing phases (i.e., wustite and dicalcium ferrite) showed comparatively lower concentrations of P compared with other phases in the slag. Attempts were made to lower the P content of LD slag by adopting various beneficiation techniques. Dry high-intensity magnetic separation and jigging were performed on as-received samples with particle sizes of 6 and 3 mm. Spiral separation was conducted using samples ground to sizes of less than 1 and 0.5 mm. Among these studies, grinding to 0.5 mm followed by spiral concentration demonstrated the best results, yielding a concentrate with about 0.75wt% P and 45wt% Fe.

  7. Removal of contaminants in leachate from landfill by waste steel scrap and converter slag.

    PubMed

    Oh, Byung-Taek; Lee, Jai-Young; Yoon, Jeyong

    2007-08-01

    This study may be the first investigation to be performed into the potential benefits of recycling industrial waste in controlling contaminants in leachate. Batch reactors were used to evaluate the efficacy of waste steel scrap and converter slag to treat mixed contaminants using mimic leachate solution. The waste steel scrap was prepared through pre-treatment by an acid-washed step, which retained both zero-valent iron site and iron oxide site. Extensive trichloroethene (TCE) removal (95%) occurred by acid-washed steel scrap within 48 h. In addition, dehalogenation (Cl(-) production) was observed to be above 7.5% of the added TCE on a molar basis for 48 h. The waste steel scrap also removed tetrachloroethylene (PCE) through the dehalogenation process although to a lesser extent than TCE. Heavy metals (Cr, Mn, Cu, Zn, As, Cd, and Pb) were extensively removed by both acid-washed steel scrap and converter slag through the adsorption process. Among salt ions (NH (4)(+) , NO (3)(-) , and PO (4)(3-) ), PO (4)(3-) was removed by both waste steel scrap (100% within 8 h) and converter slag (100% within 20 min), whereas NO (3)(-) and NH (4)(+ ) were removed by waste steel scrap (100% within 7 days) and converter slag (up to 50% within 4 days) respectively. This work suggests that permeable reactive barriers (PRBs) with waste steel scrap and converter slag might be an effective approach to intercepting mixed contaminants in leachate from landfill.

  8. Mechanism of Mineral Phase Reconstruction for Improving the Beneficiation of Copper and Iron from Copper Slag

    NASA Astrophysics Data System (ADS)

    Guo, Zhengqi; Zhu, Deqing; Pan, Jan; Zhang, Feng

    2016-09-01

    To maximize the recovery of iron and copper from copper slag, the modification process by adding a compound additive (a mixture of hematite, pyrite and manganous oxide) and optimizing the cooling of the slag was studied. The phase reconstruction mechanism of the slag modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that the synergy between the burnt lime and the compound additive promotes the generation of target minerals, such as magnetite and copper matte. In addition, the multifunctional compound additive is able to improve the fluidity of the molten slag, which facilitates the coalescence and growth of fine particles of the target minerals. As a result, the percentage of iron distributed in the form of magnetite increased from 32.9% to 65.1%, and that of the copper exiting in the form of metallic copper and copper sulfide simultaneously increased from 80.0% to 90.3%. Meanwhile, the grains of the target minerals in the modified slag grew markedly to a mean size of over 50 μm after slow cooling. Ultimately, the beneficiation efficiency of copper and iron was improved because of the ease with which the target minerals could be liberated.

  9. Geological Sequestration of CO2 by Hydrous Carbonate Formation with Reclaimed Slag

    SciTech Connect

    Von L. Richards; Kent Peaslee; Jeffrey Smith

    2008-02-06

    The concept of this project is to develop a process that improves the kinetics of the hydrous carbonate formation reaction enabling steelmakers to directly remove CO2 from their furnace exhaust gas. It is proposed to bring the furnace exhaust stream containing CO2 in contact with reclaimed steelmaking slag in a reactor that has an environment near the unit activity of water resulting in the production of carbonates. The CO2 emissions from the plant would be reduced by the amount sequestered in the formation of carbonates. The main raw materials for the process are furnace exhaust gases and specially prepared slag.

  10. 44. DETAIL VIEW LOOKING EAST AT THE FOUNDATION FOR SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    44. DETAIL VIEW LOOKING EAST AT THE FOUNDATION FOR SLAG CRUSHER, A DEVICE USED TO REMOVE HARDENED SLAG FROM STEEL LADLES. - John A. Roebling's Sons Company, Kinkora Works, Support Systems, Roebling, Burlington County, NJ

  11. ENHANCEMENT OF STRUCTURAL FOAM MATERIALS BY INCORPORATION OF GASIFIER SLAG

    SciTech Connect

    Olin Perry Norton; Ronald A. Palmer; W. Gene Ramsey

    2006-03-15

    As advanced gasification technology is increasingly adopted as an energy source, disposal of the resulting slag will become a problem. We have shown that gasifier slag can be incorporated into foamed glass, which is currently being manufactured as an abrasive and as an insulating material. The slag we add to foamed glass does not simply act as filler, but improves the mechanical properties of the product. Incorporation of gasifier slag can make foamed glass stronger and more abrasion resistant.

  12. Predicting slag viscosity from coal ash composition

    SciTech Connect

    Laumb, J.; Benson, S.A.; Katrinak, K.A.; Schwalbe, R.; McCollor, D.P.

    1999-07-01

    Management of slag flow from cyclone-fired utility boilers requires accurate prediction of viscosity. Cyclones tend to build up slag when the cyclone combustion temperature is less than the temperature required to melt and tap the ash from the coal being fired. Cyclone-fired boilers designed for lignite are equipped with predry systems, which remove 6-9% of the moisture from the coal. Cyclones tend to slag when the as-received heating value of the fuel is less than 6350 Btu/lb and T250 (temperature where viscosity equals 250 poise) is greater than 2350 F. The T250 value, as well as the rest of the viscosity-temperature relationship, can be predicted using models based on coal ash composition. The focus of this work is to evaluate several models in terms of their agreement with measured viscosities. Viscosity measurements were made for ten samples, including nine lignite coals and one lignite-derived slag. Model performance is related to the SiO{sub 2}, CaO, and Fe{sub 2}O{sub 3} contents of the slag. The Sage and McIlroy and Kalmanovitch models worked best for high SiO{sub 2} and low Fe{sub 2}O{sub 3} fuels. The Senior model worked best when Fe{sub 2}O{sub 3} content was moderate to high.

  13. The improvement of slagging gasifier refractories

    SciTech Connect

    Kwong, K.-S.; Bennett, J.P.; Powell, C.A.; Krabbe, R.A.

    2006-03-01

    Refractories play a vital role in slagging gasifier on-line availability and profitability for the next clean power generation system. A recent survey of gasifier users by USDOE indicated that a longer service life of refractories is the highest need among gasifier operators. Currently, Cr2O3 based refractories, the best of commercially available materials for use in slagging gasifiers, last between 3 and 24 months. Researchers at Albany Research Center (ARC) have identified structural spalling, caused by slag penetration, as one of the major failure mechanisms of Cr2O3 refractories through postmortem analysis. New Cr2O3 refractories with phosphate additives have been developed by ARC to decrease slag penetration and thus structural spalling. Laboratory physical property tests indicated that ARC developed refractories are superior to other commercial bricks. One of the ARC developed phosphate containing refractories has been installed in a slagging gasifier. Preliminary results of the performance of this refractory in the gasifier will be reported along with research to develop non-chromia refractories.

  14. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  15. Mechanism of Phase Formation in the Batch Mixtures for Slag-Bearing Glass Ceramics - 12207

    SciTech Connect

    Stefanovsky, Sergey V.; Stefanovsky, Olga I.; Malinina, Galina A.

    2012-07-01

    Slag surrogate was produced from chemicals by heating to 900 deg. C and keeping at this temperature for 1 hr. The product obtained was intermixed with either sodium di-silicate (75 wt.% waste loading) or borax (85 wt.% slag loading). The mixtures were heat-treated within a temperature range of 25 to 1300 deg. C. The products were examined by X-ray diffraction and infrared spectroscopy. The products prepared at temperatures of up to 1000 deg. C contained both phase typical of the source slag and intermediate phases as well as phases typical of the materials melted at 1350 deg. C such as nepheline, britholite, magnetite and matrix vitreous phase. Vitrification process in batch mixtures consisting of slag surrogate and either sodium di-silicate or sodium tetraborate runs through formation of intermediate phases mainly silico-phosphates capable to incorporate Sm as trivalent actinides surrogate. Reactions in the batch mixtures are in the whole completed by ∼1000 deg. C but higher temperatures are required to homogenize the products. If in the borate-based system the mechanism is close to simple dissolution of slag constituents in the low viscous borate melt, then in the silicate-based system the mechanism was found to be much complicated and includes re-crystallization during melting with segregation of newly-formed nepheline type phase. (authors)

  16. Pre-fired, refractory block slag dams for wet bottom furnace floors

    SciTech Connect

    Vihnicka, R.S.; Meskimen, R.L.

    1998-12-31

    Slagging (wet bottom), utility boilers count on a refractory coating over the furnace floor tube structure for protection from corrosion damage from both the harsh, hot gas atmosphere from the burning fuel and the acidic coal slag. To protect and extend the life of this protective refractory coating the boiler original equipment manufacturers (OEMs) utilized a water-cooled monkey ring or slag chill ring (typically a 6--8 inch high ring of small diameter tubes) surrounding the slag tap locations on most wet bottom furnace floors (both utility and package boilers). The old water-cooled tube ring was such a high maintenance item, however, that it`s use has been discontinued in all but the most extreme environments throughout both utility and industrial applications. Where the use of the ring was discontinued, there has been a corresponding shortening of life on the protective floor refractory coatings (high maintenance cost), further aggravated by recent OSHA restrictions limiting the use of chrome oxide refractory materials in these types of boilers. This paper describes the developmental process and the final resultant product (a non-watercooled, slag dam made from pre-fired refractory shapes), undertaken by the inventors. Derived operational benefits a concept 2 project, with NO{sub x} Title 4 and Title 1 significance (which is currently underway) will also be detailed.

  17. Biofouling on mortar mixed with steel slags in a laboratory biofilm reactor

    NASA Astrophysics Data System (ADS)

    Sano, K.; Masuda, T.; Kanematsu, H.; Yokoyama, S.; Hirai, N.; Ogawa, A.; Kougo, T.; Yamazaki, K.; Tanaka, T.

    2017-01-01

    The slag produced as by-product in steel-making processes is utilized for various purpose due to its special qualities. Bacteria or other microorganisms generally form the biofilm. They are formed at the interface between materials and water environment by the action of bacteria. Biofilm can cause various problems. Therefore, the control of biofilm formation is needed. In this study, we focused on the application of slag to marine environments and carried out a research on biofouling of mortars mixed with various iron/steel slags through marine immersion and laboratory scale experiments. In this research, we dealt with various mortars. In some cases, iron/steel slags were mixed into mortars. In the laboratory scale research, we observed biofilm formation at the surfaces of sample specimens. As for marine immersion, we carried out the field experiments in summer and winter. Both results were compared. As for laboratory scale experiment, the tap water and artificial sea-water were used. And after the immersion, the specimens were measured and observed by a low vacuum SEM-EDX and the anti-fouling properties were analyzed and discussed. From these results, we confirmed that the biofouling became remarkable with the dissolved iron. Therefore, biofilm formation can be controlled by the concentration of iron/steel slags.

  18. Immobilization of antimony waste slag by applying geopolymerization and stabilization/solidification technologies.

    PubMed

    Salihoglu, Güray

    2014-11-01

    During the processing of antimony ore by pyrometallurgical methods, a considerable amount of slag is formed. This antimony waste slag is listed by the European Union as absolutely hazardous waste with a European Waste Catalogue code of 10 08 08. Since the levels of antimony and arsenic in the leachate of the antimony waste slag are generally higher than the landfilling limits, it is necessary to treat the slag before landfilling. In this study, stabilization/solidification and geopolymerization technologies were both applied in order to limit the leaching potential of antimony and arsenic. Different combinations ofpastes by using Portland cement, fly ash, clay, gypsum, and blast furnace slag were prepared as stabilization/solidification or geopoljymer matrixes. Sodium silicate-sodium hydroxide solution and sodium hydroxide solution at 8 M were used as activators for geopolymer samples. Efficiencies of the combinations were evaluated in terms of leaching and unconfined compressive strength. None of the geopolymer samples prepared with the activators yielded arsenic and antimony leaching below the regulatory limit at the same time, although they yielded high unconfined compressive strength levels. On the other hand, the stabilization/solidification samples prepared by using water showed low leaching results meeting the landfilling criteria. Use of gypsum as an additive was found to be successful in immobilizing the arsenic and antimony.

  19. Oxidation of 2,4-dinitrophenol by hydrogen peroxide in the presence of basic oxygen furnace slag.

    PubMed

    Li, Y S; You, Y H; Lien, E T

    1999-11-01

    A treatment process was developed when basic oxygen furnace slag (BOF slag) and hydrogen peroxide were used to oxidize 2, 4-dinitrophenol from an aqueous solution. BOF slag, final waste slurry from steel making plants, contains about 12.5% by weight of ferrous oxide. In an acid solution, BOF slag can be dissociated to produce ferrous ions and react with hydrogen peroxide to produce hydroxyl radicals and oxidize 2,4-dinitrophenol. The results of the research demonstrated that the process had a significant capacity for oxidation of 2,4-dinitrophenol from the aqueous phase. Various factors critical to the oxidation of 2,4-dinitrophenol were studied, including hydrogen peroxide concentration, concentration of BOF slag, initial concentration of 2,4-dinitrophenol, and pH value of solution. Experimental results proved that 100 mg/L 2, 4-dinitrophenol and its oxidation intermediate could be totally decomposed within 60 min by 10 g/L BOF slag, 0.18 g/L hydrogen peroxide and pH 2.8 +/- 0.2. The optimum hydrogen peroxide concentration for degradation of 100 mg/L of 2,4-dinitrophenol is between 0.09 g/L and 0.18 g/L as 10 g/L BOF slag in the solution of pH 2.8 +/- 0.2. A hydrogen peroxide concentration higher than 0.18 g/L is disadvantageous to the oxidation process. The oxidation efficiency increased with the increase of BOF slag concentration at 0.18 g/L hydrogen peroxide dose. The best pH value of the solution is in the vicinity of 2.8. An oxidation reaction mechanism was proposed for predicting the concentration changes of 2, 4-dinitrophenol, ferrous ion, and hydrogen peroxide.http://link. springer-ny.com/link/service/journals/00244/bibs/37n4p427.++ +html

  20. New developments in the field of Fischer-Tropsch synthesis

    SciTech Connect

    Brink, A.

    1985-01-01

    The Fischer-Tropsch synthesis for the production of transport fuels from syngas has been a commercial success in South Africa for nearly thirty years. It cannot be regarded as an entirely mature technology, though, and exciting prospects remain for improvements. The characteristics of the newer gasifiers such as Texaco, slagging BGC-Lurgi, Koppers-Totzek, Winkler and U-gas have to be carefully studied to determine their impact on the F T-synthesis. The wide carbon number selectivity of the F T-synthesis is not the drawback it is often assumbed to be since this can be easily rectified in the downstream refining section. Nevertheless, improved selectivity as regards the production of less methane and carbon, more ..cap alpha..-olefins and greater control over oxygenate production remain challenging possibilities.

  1. Higgins coal gasification/repowering study, feasibility study for alternate fuels. Vol. 1. Executive summary

    SciTech Connect

    Not Available

    1981-12-01

    Florida Power has completed a study to determine the feasibility of repowering 138 MW gross of oil-fired steam-generating capacity at its A.W. Higgins power station (Pinellas Co., Fla.) by utilizing coal-gasification combined-cycle (CGCC) technology. The repowering would add approximately 320 MW of gross electrical generation to the Higgins station through the use of combustion turbines and heat recovery equipment. This study provided Florida Power with the technical, environmental, and economic information necessary to determine the viability of using CGCC at the Higgins station. The plant would use BGC/Lurgi slagging gasifiers and the Selexol acid-gas removal system. Although this new technology represents an acceptable level of risk for the proposed project to be considered technically feasible, the capital-cost estimates were much higher than expected. Florida Power plans to continue further economic evaluations of this CGCC repowering option.

  2. Further studies on developing technology for indirect liquefaction

    NASA Astrophysics Data System (ADS)

    Gray, D.; Neuworth, M. B.; Tomlinson, G.

    1982-03-01

    Our investigations have resulted in the conclusion that fluidized gasifiers, such as Westinghouse or entrained flow gasifiers such as Texaco and Shell-Koppers offer significant advantages over the BGC Lurgi gasifier when Illinois No. 6 coal is employed as the feedstock. Dry-ash Lurgi gasification has additional disadvantages which appear to make it unsuitable for applications with mildly caking coal such as Illinois No. 6. The results of our analyses of Illinois No. 6 coal do not alter our prior conclusions regarding the use of advanced gasification systems for indirect liquefaction. BGC/Lurgi, Westinghouse, Texaco and Shell-Koppers gasifiers offer significant advantages over dry-ash Lurgi and should be given detailed consideration for a US liquefaction facility. The final decision will probably be driven by the relative state of development at the time a decision is required, process license and guarantees which could be negotiated, the market value of an SNG co-product, and the specific characteristics of the coal feedstock to be used.

  3. Further studies on developing technology for indirect liquefaction

    SciTech Connect

    Gray, D.; Neuworth, M.B.; Tomlinson, G.

    1982-03-01

    Our investigations have resulted in the conclusion that fluid-bed gasifiers, such as Westinghouse or entrained-flow gasifiers such as Texaco and Shell-Koppers, offer significant advantages over the BGC Lurgi gasifier when Illinois No. 6 coal is employed as the feedstock. Dry-ash Lurgi gasification has additional disadvantages which appear to make it unsuitable for applications with mildly caking coal such as Illinois No. 6. The results of our analyses of Illinois No. 6 coal do not alter our prior conclusions regarding the use of advanced gasification systems for indirect liquefaction. BGC/Lurgi, Westinghouse, Texaco and Shell-Koppers gasifiers offer significant advantages over dry-ash Lurgi and should be given detailed consideration for a US liquefaction facility. The final decision will probably be driven by the relative state of development at the time a decision is required, process license and guarantees which could be negotiated, the market value of an SNG co-product, and the specific characteristics of the coal feedstock to be used. Again, it should be stressed that all these potential improvements are contingent upon performance levels being achieved for both Kolbel synthesis and advanced gasifiers that are equal to those reported in the literature sources used in this study.

  4. Characterization of Slag, Fly Ash and Portland Cement for Saltstone

    SciTech Connect

    Harbour, J

    2006-02-01

    Batch-to-batch variability in the chemical and physical properties of the fly ash, slag and portland cement (binders) will be an ongoing concern over the many years that salt waste from Tank 50 will be processed into grout at the Saltstone Processing Facility. This batch-to-batch variability in the properties of the binder materials translates to variability in the fresh and cured properties of Saltstone. Therefore, it is important to quantify the batch-to-batch variability of the binder materials and the resultant variation in grout properties. This report is the starting point for that process by providing the baseline (reference point) binder properties to which future batches of binder materials can be compared. For this characterization effort, properties of fly ash, slag and portland cement were obtained and documented in this report. These properties included particle size distribution by laser light scattering and dry sieving, particle size and morphology by scanning electron microscopy, true, aerated and tapped densities, chemical composition, rheological properties of the water based slurries made from individual binder material, and volatility through thermogravimetric analysis and differential thermal analysis. The properties presented in this report also provide a baseline data set to assist in problem solving efforts when or if unanticipated and/or unwanted processing events occur at the Saltstone Processing Facility.

  5. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    PubMed

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  6. Marble-type glass based on blast furnace slag

    SciTech Connect

    Sarkisov, P.D.; Smirnov, V.G.; Trifonova, T.E.; Sergeev, Yu.N.

    1987-01-01

    This paper discusses the recovery and use of blast furnace wastes as coloring agents in the manufacture of imitation marble glass. The slags consist of a series of metal oxides each of which is tested for the color it generates when reacted and annealed with the molten glass. Comparative tests were also run against non-waste coloring agents and it was found that the waste-derived colorants were equal or superior both in process behavior and in generating the appropriate optical properties in the finished glass.

  7. Mineralogical determination and geo-chemical modeling of chromium release from AOD slag: Distribution and leachability aspects.

    PubMed

    Li, Junguo; Liu, Bao; Zeng, Yanan; Wang, Ziming

    2017-01-01

    AOD (argon oxygen decarburization) slag, which is the by-product of the stainless steel refining process, is a recyclable slag because of its high content of calcium and silicon. The leaching toxicity cannot be ignored in the recycling process because the slag contains a certain amount of Cr. In this study, the mineral analysis, batch leaching tests and thermodynamic and kinetic modeling by PHREEQC combined with FactSage software were performed to explore the influence of the dissolution of primary minerals and the precipitation of secondary minerals on the elution of Cr from AOD slag. The results indicated that the main minerals in the original AOD slag are larnite, merwinite, pyroxene and periclase. Cr was dispersed in the mineral phases mentioned above. The simulation of Cr leaching controlled by Cr(III)-hydroxide corresponded better to the batch leaching tests, while the Cr leaching controlled by chromite or double control was underestimated. Increasing the L/S ratio enhances the pH of the leachate and restrains the elution of Cr from the AOD slag.

  8. Calibration problems with the viscosity measurement of liquid metallurgical slags

    NASA Astrophysics Data System (ADS)

    Heller, H. P.; Schürmann, M.; Scholl, K.; Haustein, N.; Lychatz, B.; Falkus, J.

    2017-01-01

    The viscosity of slag is an important characteristic of liquid slags regarding its lubricating effect and mass transfer. For measurement, however, they exhibit considerable differences in the values reported. Therefore, the rotation method, mostly used for high temperatures areas, is investigated regarding the impacts of any geometric inaccuracies. Furthermore, problems in the centering and use of calibration slags are discussed. It appears that, with the use of a more precise rheometer with air bearing, an error of less than +/- 3 % is possible in compliance with geometric critical values and online monitoring of the central operations. The verification was carried out with a blast furnace slag, which is also proposed as a calibration slag.

  9. Verification of Steelmaking Slags Iron Content Final Technical Progress Report

    SciTech Connect

    J.Y. Hwang

    2006-10-04

    The steel industry in the United States generates about 30 million tons of by-products each year, including 6 million tons of desulfurization and BOF/BOP slag. The recycling of BF (blast furnace) slag has made significant progress in past years with much of the material being utilized as construction aggregate and in cementitious applications. However, the recycling of desulfurization and BOF/BOP slags still faces many technical, economic, and environmental challenges. Previous efforts have focused on in-plant recycling of the by-products, achieving only limited success. As a result, large amounts of by-products of various qualities have been stockpiled at steel mills or disposed into landfills. After more than 50 years of stockpiling and landfilling, available mill site space has diminished and environmental constraints have increased. The prospect of conventionally landfilling of the material is a high cost option, a waste of true national resources, and an eternal material liability issue. The research effort has demonstrated that major inroads have been made in establishing the viability of recycling and reuse of the steelmaking slags. The research identified key components in the slags, developed technologies to separate the iron units and produce marketable products from the separation processes. Three products are generated from the technology developed in this research, including a high grade iron product containing about 90%Fe, a medium grade iron product containing about 60% Fe, and a low grade iron product containing less than 10% Fe. The high grade iron product contains primarily metallic iron and can be marketed as a replacement of pig iron or DRI (Direct Reduced Iron) for steel mills. The medium grade iron product contains both iron oxide and metallic iron and can be utilized as a substitute for the iron ore in the blast furnace. The low grade iron product is rich in calcium, magnesium and iron oxides and silicates. It has a sufficient lime value and

  10. Exploring the life cycle management of industrial solid waste in the case of copper slag.

    PubMed

    Song, Xiaolong; Yang, Jianxin; Lu, Bin; Li, Bo

    2013-06-01

    Industrial solid waste has potential impacts on soil, water and air quality, as well as human health, during its whole life stages. A framework for the life cycle management of industrial solid waste, which integrates the source reduction process, is presented and applied to copper slag management. Three management scenarios of copper slag are developed: (i) production of cement after electric furnace treatment, (ii) production of cement after flotation, and (iii) source reduction before the recycling process. A life cycle assessment is carried out to estimate the environmental burdens of these three scenarios. Life cycle assessment results showed that the environmental burdens of the three scenarios are 2710.09, 2061.19 and 2145.02 Pt respectively. In consideration of the closed-loop recycling process, the environmental performance of the flotation approach excelled that of the electric furnace approach. Additionally, although flash smelting promotes the source reduction of copper slag compared with bath smelting, it did not reduce the overall environmental burdens resulting from the complete copper slag management process. Moreover, it led to the shifting of environmental burdens from ecosystem quality damage and resources depletion to human health damage. The case study shows that it is necessary to integrate the generation process into the whole life cycle of industrial solid waste, and to make an integrated assessment for quantifying the contribution of source reduction, rather than to simply follow the priority of source reduction and the hierarchy of waste management.

  11. THERMOCHEMICAL MODELING OF REFRACTORY CORROSION IN SLAGGING COAL GASIFIERS

    SciTech Connect

    Besmann, Theodore M

    2008-01-01

    Slagging coal gasifiers suffer corrosive attack on the refractory liner and these interactions were thermochemically simulated. The slag is observed to penetrate the refractory, which complicates modeling the phase behavior of the slag-penetrated interior of the refractory. A simple strategy was adopted such that step-wise changes in composition with decreasing slag content were assumed to account for the compositional changes as slag penetrates the refractory. The thermochemical equilibrium calculations following this strategy typically yielded three solution phases as well as the stoichiometric crystalline phases AlPO4 and Ca3(PO4)2 depending on composition/penetration. Under some conditions a slag liquid miscibility gap exists such that two slag liquids co-exist.

  12. Investigation of Bubble-Slag Layer Behaviors with Hybrid Eulerian-Lagrangian Modeling and Large Eddy Simulation

    NASA Astrophysics Data System (ADS)

    Li, Linmin; Li, Baokuan

    2016-08-01

    In ladle metallurgy, bubble-liquid interaction leads to complex phase structures. Gas bubble behavior, as well as the induced slag layer behavior, plays a significant role in the refining process and the steel quality. In the present work, a mathematical model using the large eddy simulation (LES) is developed to investigate the bubble transport and slag layer behavior in a water model of an argon-stirred ladle. The Eulerian volume of fluid model is adopted to track the liquid steel-slag-air free surfaces while the Lagrangian discrete phase model is used for tracking and handling the dynamics of discrete bubbles. The bubble coalescence is considered using O'Rourke's algorithm to solve the bubble diameter redistribution and bubbles are removed after leaving the air-liquid interface. The turbulent liquid flow that is induced by bubble-liquid interaction is solved by LES. The slag layer fluactuation, slag droplet entrainment and spout eye open-close phenomenon are well revealed. The bubble diameter distribution and the spout eye size are compared with the experiment. The results show that the hybrid Eulerian-Lagrangian-LES model provides a valid modeling framework to predict the unsteady gas bubble-slag layer coupled behaviors.

  13. Integrated carbon dioxide/sludge gasification using waste heat from hot slags: syngas production and sulfur dioxide fixation.

    PubMed

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-04-01

    The integrated CO2/sludge gasification using the waste heat in hot slags, was explored with the aim of syngas production, waste heat recovery and sewage sludge disposal. The results demonstrated that hot slags presented multiple roles on sludge gasification, i.e., not only a good heat carrier (500-950 °C) but also an effective desulfurizer (800-900 °C). The total gas yields increased from 0.022 kg/kgsludge at 500 °C to 0.422 kg/kgsludge at 900 °C; meanwhile, the SO2 concentration at 900 °C remarkably reduced from 164 ppm to 114 ppm by blast furnace slags (BFS) and 93 ppm by steel slags (SS), respectively. A three-stage reaction was clarified including volatile release, char transformation and fixed carbon using Gaussian fittings and the kinetic model was analyzed. Accordingly, a decline process using the integrated method was designed and the optimum slag/sludge ratio was deduced. These deciphered results appealed potential ways of reasonable disposal of sewage sludge and efficient recovery of waste heat from hot slags.

  14. Dissolution Behaviour of Hazardous Materials from Steel Slag with Wet Grinding Method

    NASA Astrophysics Data System (ADS)

    Hisyamudin Muhd Nor, Nik; Norhana Selamat, Siti; Hanif Abd Rashid, Muhammad; Fauzi Ahmad, Mohd; Jamian, Saifulnizan; Chee Kiong, Sia; Fahrul Hassan, Mohd; Mohamad, Fariza; Yokoyama, Seiji

    2016-06-01

    Steel slag is a by-product from steel industry and it contains variety of hazardous materials. In this study, the dissolution behaviour and removal potential of hazardous materials from steel slag with the wet grinding method was investigated. The slag was wet ground in the CO2 atmosphere and the slurry produced was filtered using centrifugal separator to separate the liquid and solid sediments. Then, the concentrations of dissolved metal elements in the liquid sediment were analyzed by ICP-MS. The changes of pH during the grinding were also investigated. It was found that the pHs were decreased immediately after the CO2 gas introduced into the vessel. The pHs were ranging from 6.8 to 7.6 at the end of grinding. The dissolved concentration of Zn and Cr were ranging from 5~45 [mg/dm3] and 0.2~2.5 [mg/dm3] respectively. The ratios of Zn removal for stainless steel oxidizing and reducing slag were very high, but those from normal steel oxidizing and reducing slag were very low. It is assumed that the Zn dissolved as ZnOH+ from Zn(OH)2 that formed due to the reaction between ZnO and water. Dissolution of Cr also occurred but in very low quantity compared to the dissolution of Zn. The dissolution of Cr occurred due to the grinding process and small amount of Cr(OH)3 was formed during the grinding. This small formation of Cr(OH)3 resulted to the low dissolved concentration of Cr in the form of Cr(OH)2+. According to the XRD analysis, the Cr mostly existed in the slags as Cr(IIl) in the form of MgCr2O4 and FeCr2O4.

  15. Selective Precipitation and Concentrating of Perovskite Crystals from Titanium-Bearing Slag Melt in Supergravity Field

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Zhong, Yiwei; Guo, Zhancheng

    2016-08-01

    Selective precipitation and concentrating of perovskite crystals from titanium-bearing slag melt in the supergravity field was investigated in this study. Since perovskite was the first precipitated phase from the slag melt during the cooling process, and a greater precipitation quantity and larger crystal sizes of perovskite were obtained at 1593 K to 1563 K (1320 °C to 1290 °C), concentrating of perovskite crystals from the slag melt was carried out at this temperature range in the supergravity field, at which the perovskite transforms into solid particles while the other minerals remain in the liquid melt. The layered structures appeared significantly in the sample obtained by supergravity treatment, and all the perovskite crystals moved along the supergravity direction and concentrated as the perovskite-rich phase in the bottom area, whereas the molten slag concentrated in the upper area along the opposite direction, in which it was impossible to find any perovskite crystals. With the gravity coefficient of G = 750, the mass fraction of TiO2 in the perovskite-rich phase was up to 34.65 wt pct, whereas that of the slag phase was decreased to 12.23 wt pct, and the recovery ratio of Ti in the perovskite-rich phase was up to 75.28 pct. On this basis, an amplification experimental centrifugal apparatus was exploited and the continuous experiment with larger scale was further carried out, the results confirming that selective precipitation and concentrating of perovskite crystals from the titanium-bearing slag melt by supergravity was a feasible method.

  16. MECHANISMS OF PYRITE OXIDATION TO NON-SLAGGING SPECIES

    SciTech Connect

    Professor Reginald E. Mitchell

    2002-09-01

    A project was undertaken to characterize the oxidation of iron pyrite to the non-slagging species magnetite during pulverized coal combustion. The work was aimed at defining the pyrite transformations responsible for the higher slagging propensity of staged, low-NO{sub x} pulverized coal combustor burners. With such burners, coal is injected into a reducing environment. Consequently, the products of pyrite combustion become shifted from non-depositing, oxidized species such as Fe{sub 3}O{sub 4} to highly-depositing, reduced species such as FeO and Fe{sub 1-x}S, where x ranges from 0 to 0.125. The propensity for slagging can be minimized by the judicious redistribution of furnace air to maximize the oxide formation rate. This must be accomplished with minimal degradation of other aspects of boiler performance. To effect this, an understanding of the rate-limiting mechanisms of pyrite oxidation is required. The overall objectives of this project were to characterize the various mechanisms that control overall pyrite combustion rates and to synthesize the mechanisms into a pyrite combustion model. These objectives were achieved. The model produced has the capability of being incorporated into numerical codes developed to predict phenomena occurring in coal-fired boilers and furnaces. Such comprehensive codes can be used to formulate and test strategies for enhancing pyrite transformation rates that involve the minor adjustment of firing conditions. Ultimately, the benefit of this research project is intended to be an increase in the range of coals compatible with staged, low-NO{sub x} combustor retrofits. Project activities were aimed at identifying the mechanisms of pyrite combustion and quantifying their effects on the overall oxidation rate in order to formulate a model for pyrite conversion during coal combustion. Chemical and physical processes requiring characterization included pyrite intraparticle kinetics and mass transfer, gas-phase kinetics and mass

  17. Quantification and Modelling of Fugitive Dust Emissions From Nickel Slag

    NASA Astrophysics Data System (ADS)

    Sanderson, R. S.; McKenna Neuman, C.

    2009-05-01

    Mining and smelting operations in Northern Ontario, and indeed worldwide, introduce a number of unique sources of fugitive dust and other aerosol pollutants into the surrounding environment from smokestacks, tailings, and slag dumps exposed to wind erosion. Fugitive dust represents a potential health hazard, and as such, mining companies are required to maintain inventories of dust emissions associated with their operations. The purpose of this study was to fully characterize the wind-induced fugitive dust emission rates of nickel slag collected from a slag dump at a smelting facility in Northern Ontario, as dependent on wind speed, surface roughness, duration of weathering, effects of mechanical disturbance, and exposure to rain. PM10 flux rates were measured through combined field monitoring and wind tunnel simulation. In both settings, airborne dust concentrations downwind of the source were measured using four vertically distributed DustTrak aerosol monitors. Wind speed was measured in the wind tunnel using a micro-pitot tube mounted on a programmable traversing slide, and in the field, using five vertically distributed cup anemometers mounted on a mast. The profiles of PM10 and wind speed were used to compute the vertical emission rate (Fv) using a finite difference method. The PM10 emission rates simulated in the laboratory were found to directly overlap those measured on site at the smelting facility over a range of wind speeds, suggesting that Fv values measured in wind tunnel simulations can be used in dispersion modelling with a reasonable degree of confidence. Although showing a strong positive correlation with wind speed, PM10 emissions from nickel slag were found to demonstrate an exponential, temporal decay immediately following any form of mechanical disturbance that resulted in exposure of the silt fraction of the material. Winnowing of this fraction left behind an armoured surface of coarse, non-erodible clasts. It was further determined that

  18. A Model for Dissolution of Lime in Steelmaking Slags

    NASA Astrophysics Data System (ADS)

    Sarkar, Rahul; Roy, Ushasi; Ghosh, Dinabandhu

    2016-08-01

    In a previous study by Sarkar et al. (Metall. Mater. Trans. B 46B:961 2015), a dynamic model of the LD steelmaking was developed. The prediction of the previous model (Sarkar et al. in Metall. Mater. Trans. B 46B:961 2015) for the bath (metal) composition matched well with the plant data (Cicutti et al. in Proceedings of 6th International Conference on Molten Slags, Fluxes and Salts, Stockholm City, 2000). However, with respect to the slag composition, the prediction was not satisfactory. The current study aims to improve upon the previous model Sarkar et al. (Metall. Mater. Trans. B 46B:961 2015) by incorporating a lime dissolution submodel into the earlier one. From the industrial point of view, the understanding of the lime dissolution kinetics is important to meet the ever-increasing demand of producing low-P steel at a low basicity. In the current study, three-step kinetics for the lime dissolution is hypothesized on the assumption that a solid layer of 2CaO·SiO2 should form around the unreacted core of the lime. From the available experimental data, it seems improbable that the observed kinetics should be controlled singly by any one kinetic step. Accordingly, a general, mixed control model has been proposed to calculate the dissolution rate of the lime under varying slag compositions and temperatures. First, the rate equation for each of the three rate-controlling steps has been derived, for three different lime geometries. Next, the rate equation for the mixed control kinetics has been derived and solved to find the dissolution rate. The model predictions have been validated by means of the experimental data available in the literature. In addition, the effects of the process conditions on the dissolution rate have been studied, and compared with the experimental results wherever possible. Incorporation of this submodel into the earlier global model (Sarkar et al. in Metall. Mater. Trans. B 46B:961 2015) enables the prediction of the lime dissolution rate

  19. Treatment and testing of wastewaters and slags from the British Gas/Lurgi (BGL) Gasifier. Final report

    SciTech Connect

    Taylor, C.; O`Donnell, J.A.; Williams, A.R.

    1991-12-01

    The BGL moving-bed, slagging gasification process is an extension of the commercially proven Lurgi dry ash, moving-bed gasification process. British Gas and Lurgi have demonstrated the process over an 11-year period at the 350 and 500 t/d scale at British Gas` Westfield Development Center, Scotland, with a wide variety of US and UK coals. Objectives are: to collect and characterize wastewaters and slags produced from the gasification of US bituminous coals in the BGL gasification process; to provide data for use in the design of treatability and disposal processes for wastewaters and slags produced in commercial coal gasification-based power plants. EPRI, the Gas Research Institute, British Gas, Lurgi, and the Commission of the European Communities cofunded the testing of Pittsburgh no. 8 and Illinois no. 6 coals in the 500 t/d BGL gasifier. As a part of the test program, wastewaters (aqueous liquors) and slags were collected and characterized. The wastewaters were conventionally treated by solvent extraction, steam stripping, biological oxidation, and activated carbon adsorption in a 1 t/d pilot plant, and the use of reverse osmosis (RO) as the final stage was demonstrated at the laboratory scale. Pittsburgh coal-derived wastewater was also treated using an incineration route. Leaching and iron removal tests were performed on the slags; and the fate of trace elements, primarily introduced into the gasifier from the coal, was determined.

  20. Characteristics of steel slag under different cooling conditions

    SciTech Connect

    Tossavainen, M.; Engstrom, F. Yang, Q.; Menad, N.; Lidstrom Larsson, M.; Bjorkman, B.

    2007-07-01

    Four types of steel slags, a ladle slag, a BOF (basic oxygen furnace) slag and two different EAF (electric arc furnace) slags, were characterized and modified by semi-rapid cooling in crucibles and rapid cooling by water granulation. The aim of this work was to investigate the effect of different cooling conditions on the properties of glassy slags with respect to their leaching and volume stability. Optical microscopy, X-ray diffraction, scanning electron microscope and a standard test leaching (prEN 12457-2/3) have been used for the investigation. The results show that the disintegrated ladle slag was made volume stable by water granulation, which consisted of 98% glass. However EAF slag 1, EAF slag 2 and the BOF slag formed 17%, 1% and 1% glass, respectively. The leaching test showed that the glass-containing matrix did not prevent leaching of minor elements from the modified slags. The solubility of chromium, molybdenum and vanadium varied in the different modifications, probably due to their presence in different minerals and their different distributions.

  1. Characteristics of steel slag under different cooling conditions.

    PubMed

    Tossavainen, M; Engstrom, F; Yang, Q; Menad, N; Lidstrom Larsson, M; Bjorkman, B

    2007-01-01

    Four types of steel slags, a ladle slag, a BOF (basic oxygen furnace) slag and two different EAF (electric arc furnace) slags, were characterized and modified by semi-rapid cooling in crucibles and rapid cooling by water granulation. The aim of this work was to investigate the effect of different cooling conditions on the properties of glassy slags with respect to their leaching and volume stability. Optical microscopy, X-ray diffraction, scanning electron microscope and a standard test leaching (prEN 12457-2/3) have been used for the investigation. The results show that the disintegrated ladle slag was made volume stable by water granulation, which consisted of 98% glass. However EAF slag 1, EAF slag 2 and the BOF slag formed 17%, 1% and 1% glass, respectively. The leaching test showed that the glass-containing matrix did not prevent leaching of minor elements from the modified slags. The solubility of chromium, molybdenum and vanadium varied in the different modifications, probably due to their presence in different minerals and their different distributions.

  2. Recent advances in understanding physical properties of metallurgical slags

    NASA Astrophysics Data System (ADS)

    Min, Dong Joon; Tsukihashi, Fumitaka

    2017-01-01

    Present-day knowledge of the structure and physical properties of metallurgical slags is summarized to address structure-property and inter-property relationships. Physical properties of slags including viscosity, electrical conductivity, and surface tension is reviewed focusing on the effect of slag structure, which is comprehensively evaluated using FT-IT, Raman, and MAS-NMR spectroscopy. The effect of the slag composition on slag structure and property is reviewed in detail: Compositional effect encompasses traditional concepts of basicity, network-forming behaviors of anions, and secondary impact of network-modifying cations. Secondary objective of this review is elucidating the mutual relationship between physical properties of slags. For instance, the relationship between slag viscosity and electrical conductivity is suggested by Walden's rule and discussed based on the experimental results. Slag foaming index is also introduced as a comprehensive understanding method of physical properties of slags. The dimensional analysis was made to address the effect of viscosity, density, and surface tension on the foaming index of slags.

  3. Synthesis and heavy metal immobilization behaviors of slag based geopolymer.

    PubMed

    Yunsheng, Zhang; Wei, Sun; Qianli, Chen; Lin, Chen

    2007-05-08

    In this paper, two aspects of studies are carried out: (1) synthesis of geopolymer by using slag and metakaolin; (2) immobilization behaviors of slag based geopolymer in a presence of Pb and Cu ions. As for the synthesis of slag based geopolymer, four different slag content (10%, 30%, 50%, 70%) and three types of curing regimes (standard curing, steam curing and autoclave curing) are investigated to obtain the optimum synthesis condition based on the compressive and flexural strength. The testing results showed that geopolymer mortar containing 50% slag that is synthesized at steam curing (80 degrees C for 8h), exhibits higher mechanical strengths. The compressive and flexural strengths of slag based geopolymer mortar are 75.2 MPa and 10.1 MPa, respectively. Additionally, Infrared (IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques are used to characterize the microstructure of the slag based geopolymer paste. IR spectra show that the absorptive band at 1086 cm(-1) shifts to lower wave number around 1007 cm(-1), and some six-coordinated Als transforms into four-coordination during the synthesis of slag based geopolymer paste. The resulting slag based geopolymeric products are X-ray amorphous materials. SEM observation shows that it is possible to have geopolymeric gel and calcium silicate hydrate (C-S-H) gel forming simultaneously within slag based geopolymer paste. As for immobilization of heavy metals, the leaching tests are employed to investigate the immobilization behaviors of the slag based geopolymer mortar synthesized under the above optimum condition. The leaching tests show that slag based geopolymer mortar can effectively immobilize Cu and Pb heavy metal ions, and the immobilization efficiency reach 98.5% greater when heavy metals are incorporated in the slag geopolymeric matrix in the range of 0.1-0.3%. The Pb exhibits better immobilization efficiency than the Cu in the case of large dosages of heavy metals.

  4. Fluoride evaporation and crystallization behavior of CaF2-CaO-Al2O3-(TiO2) slag for electroslag remelting of Ti-containing steels

    NASA Astrophysics Data System (ADS)

    Shi, Cheng-bin; Cho, Jung-wook; Zheng, Ding-li; Li, Jing

    2016-06-01

    To elucidate the behavior of slag films in an electroslag remelting process, the fluoride evaporation and crystallization of CaF2-CaO-Al2O3-(TiO2) slags were studied using the single hot thermocouple technique. The crystallization mechanism of TiO2-bearing slag was identified based on kinetic analysis. The fluoride evaporation and incubation time of crystallization in TiO2-free slag are found to considerably decrease with decreasing isothermal temperature down to 1503 K. Fish-bone and flower-like CaO crystals precipitate in TiO2-free slag melt, which is accompanied by CaF2 evaporation from slag melt above 1503 K. Below 1503 K, only near-spherical CaF2 crystals form with an incubation time of less than 1 s, and the crystallization is completed within 1 s. The addition of 8.1wt% TiO2 largely prevents the fluoride evaporation from slag melt and promotes the slag crystallization. TiO2 addition leads to the precipitation of needle-like perovskite (CaTiO3) crystals instead of CaO crystals in the slag. The crystallization of perovskite (CaTiO3) occurs by bulk nucleation and diffusion-controlled one-dimensional growth.

  5. Hydration of alumina cement containing ferrotitanium slag with polycarboxylate-ethers (PCE) additives

    NASA Astrophysics Data System (ADS)

    Rechkalov, Denis; Chernogorlov, Sergey; Abyzov, Victor

    2016-01-01

    The paper is discussing results of study of alumina binder containing aluminous cement and ferrotitanium slag from aluminothermic process by Kliuchevskoi Ferroalloys corp. with various additives containing polycarboxylate-ethers (PCE). Selecting ferrotitanium slag as additive is based on the fact that its content of alumina and phase composition is closest to the alumina cement. The composition of the ferrotitanium slag is displayed. In order to compensate the decrease in strength caused by addition of ferrotitanium slag having low activity, PCE additives were added. As PCE additives were used Melflux 1641F, Melflux 2651F and Melflux PP200F by BASF. The effect of additives on the hydration of the binder, depending on the amount and time of additives hardening is shown. The composition of the hydration products in the cement was studied by physico-chemical analysis: derivatography and X-ray analysis. It is found that in the early stages of hardening PCE additives have inhibitory effect on hydration processes and promote new phase amorphization. The optimal content of additives was investigated. The basic properties of the binders have been tested. It was observed that the modified binders meet the requirements of Russian National State Standard GOST 969 to the alumina cement.

  6. Producing fired bricks using coal slag from a gasification plant in indiana

    USGS Publications Warehouse

    Chen, L.-M.; Chou, I.-Ming; Chou, S.-F.J.; Stucki, J.W.

    2009-01-01

    Integrated gasification combined cycle (IGCC) is a promising power generation technology which increases the efficiency of coal-to-power conversion and enhances carbon dioxide concentration in exhaust emissions for better greenhouse gas capture. Two major byproducts from IGCC plants are bottom slag and sulfur. The sulfur can be processed into commercially viable products, but high value applications need to be developed for the slag material in order to improve economics of the process. The purpose of this study was to evaluate the technical feasibility of incorporating coal slag generated by the Wabash River IGCC plant in Indiana as a raw material for the production of fired bricks. Full-size bricks containing up to 20 wt% of the coal slag were successfully produced at a bench-scale facility. These bricks have color and texture similar to those of regular fired bricks and their water absorption properties met the ASTM specifications for a severe weathering grade. Other engineering properties tests, including compressive strength tests, are in progress.

  7. Accelerated carbonation of steel slags in a landfill cover construction

    SciTech Connect

    Diener, S.; Andreas, L.; Herrmann, I.; Ecke, H.; Lagerkvist, A.

    2010-01-15

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature.

  8. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  9. The Effects of Orbital Distribution from Solid Rocket Motor Slag

    NASA Astrophysics Data System (ADS)

    Peng, Keke; Pang, Baojun; Xiao, Weike

    2013-08-01

    Solid rocket motor (SRM) firings are an important source of space debris environment. The resulting by-products are generally divided into two categories: slag and dust. Dust will re-entry sharply and do not pose a significant hazard. Slag debris can achieve centimeter level, these particles have a serious effect on risk assessment and defend structural design of spacecraft. It is important to understand the size distribution and orbital behavior of slag in order to predict the hazard posed both currently and in the future. Utilizing previous researches on SRM slag and 8-year launch cycle, we have analyzed the orbital distribution of SRM slag. The results indicate that SRM slag is a crucial component of the space debris environment. In order to sustainable utilization outer space, human should forbid the use of SRM in the future, especially for the medium Earth orbit (MEO) and geosynchronous Earth orbit (GEO) regions.

  10. PENETRATION OF COAL SLAGS INTO HIGH-CHROMIA REFRACTORIES

    SciTech Connect

    Longanbach, Sara C.; Matyas, Josef; Sundaram, S. K.

    2009-10-05

    Slagging coal gasifiers are used for the production of electricity and synthetic gases, as well as chemicals. High temperatures in the reaction chamber, typically between 1250ºC and 1600ºC, high pressure, generally greater than 400 psi, and corrosive slag place severe demands on the refractory materials. Slag produced during the combustion of coal flows over the refractory surface and penetrates the porous material. Slag penetration is typically followed by spalling of a brick that significantly decreases the service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of slags into high-chromia refractories as a function of time and temperature for various refractory-slag combinations.

  11. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    NASA Astrophysics Data System (ADS)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  12. A possible method for the characterization of amorphous slags: Recovery of refractory metal oxides from tin slags

    NASA Astrophysics Data System (ADS)

    Gaballah, I.; Allain, E.; Meyer-Joly, M.-Ch.; Malau, K.

    1992-06-01

    As X-ray, neutron scattering, and vibrational spectroscopy are not useful for amorphous solids characterization, microprobe analysis is used in determining the composition of these materials. The correlation coefficient matrix between the slag’s elements is obtained by a simple computer program which is commercially available. This matrix is employed for the constitution of the neighborhood of an element, which may be called the “pseudo-structure” (PS). The proposed method is a statistical view of the probable associations between the elements. It gives an insight into the amorphous solids' structure. The lixiviation of tin slags in order to recover the refractory metals they contain is used to illustrate the importance of the PS. A multistage acid-basic (AB) leaching leads to the dissolution of the matrix composed of Ca, Al, Fe, Mn, Si, ... oxides and the concentration of refractory metal oxides in the residues. The optimum tantalum and niobium recovery rates are 93 and 78 pct, respectively. The results of this research indicate that the leaching of the amorphous tin slag is a structure-sensitive operation. However, one may emphasize that the PS of amorphous solids is a simplification of the real neighborhood of ele-ments. It may be considered as a complement to other methods of investigation of the amorphous solids and may facilitate the hydrometallurgical process planning.

  13. Carbonation of steel slag for CO2 sequestration: leaching of products and reaction mechanisms.

    PubMed

    Huijgen, Wouter J J; Comans, Rob N J

    2006-04-15

    Carbonation of industrial alkaline residues can be used as a CO2 sequestration technology to reduce carbon dioxide emissions. In this study, steel slag samples were carbonated to a varying extent. Leaching experiments and geochemical modeling were used to identify solubility-controlling processes of major and trace elements, both with regard to carbonation mechanisms and the environmental properties of the (carbonated) steel slag. Carbonation was shown to reduce the leaching of alkaline earth metals (except Mg) by conversion of Ca-phases, such as portlandite, ettringite, and Ca-(Fe)-silicates into calcite, possibly containing traces of Ba and Sr. The leaching of vanadium increased substantially upon carbonation, probably due to the dissolution of a Ca-vanadate. The reactive surface area of Al- and Fe-(hydr)oxides increased with the carbonation degree, which tends to reduce the leaching of sorption-controlled trace elements. Sorption on Mn- (hydr)oxides was found to be required to adequately model the leaching of divalent cations, but was not influenced by carbonation. Consideration of these three distinct reactive surfaces and possible (surface) precipitation reactions resulted in adequate modeling predictions of oxyanion and trace metal leaching from (carbonated) steel slag. Hence, these surfaces exert a major influence on the environmental properties of both fresh and carbonated steel slag.

  14. [Analysis of metallic elements in refractory tantalum-niobium slag by ICP-AES].

    PubMed

    Wang, Xiao-Hui; Zheng, Shi-Li; Xu, Hong-Bin; Zhang, Yip

    2009-03-01

    A new method for analysing the contents of many metalic elements, such as Ta, Nb, Sn, Ti, W, Fe, Mn, Al, Pb, Ce, Y, Sc, Pr, Sm, Nd, U, Th etc, in refractory tantalum-niobium slag by ICP-AES was developed. The samples processing procedures involve two steps, being first decomposed by potassium carbonate and boric acid at 950 degrees C for 15 min, then leached by hydrochloride and tartaric acid at 90 degrees C for 30 min. The interference of flux and tin matrix in analyzing the other elements was eliminated by the utilization of matrix matching method. This method showed satisfactory precision and accuracy with the RSDs between 0.27% and 5.48% and the recovery rates between 94.0% and 109.6%. The analysis results indicated that highly valuable metals of Sn, Ta, Nb, Ti, W and Ce are rich in the refractory tantalum-niobium slag, showing that it has the great potential for comprehensive utilization. However, the analysis result also showed that the slag is a radioactive pollution source due to a small amount of U and Th. This method is simple and fast, and has the advantage of analyzing many elements simultaneously. The accurate analytic results provided a basis for the future researches on the comprehensive utilization of refractory tantalum-niobium slag.

  15. Effects of thin-film accelerated carbonation on steel slag leaching.

    PubMed

    Baciocchi, R; Costa, G; Polettini, A; Pomi, R

    2015-04-09

    This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation.

  16. Effects of sintering atmosphere on the physical and mechanical properties of modified BOF slag glass

    NASA Astrophysics Data System (ADS)

    Dai, Wen-bin; Li, Yu; Cang, Da-qiang; Zhou, Yuan-yuan; Fan, Yong

    2014-05-01

    This study proposes an efficient way to utilize all the chemical components of the basic oxygen furnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600-1000°C in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.

  17. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    NASA Astrophysics Data System (ADS)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  18. Interfacial Phenomena among Liquid Iron-Carbon Alloy, Liquid Slag, and Solid CaO

    NASA Astrophysics Data System (ADS)

    Taniguchi, Yoshinori; Seetharaman, Seshadri

    2012-06-01

    Interfacial phenomena between hot metal, liquid slag and solid CaO are important to the understanding of the desulfurization reaction in hot-metal treatment processes. In the current work, the surface tension of molten iron-carbon alloy and liquid slag as well as the interfacial tensions among molten iron-carbon alloy-solid CaO, liquid slag-solid CaO, as well as molten iron-carbon alloy-liquid slag were measured in the temperature range 1623 K to 1723 K (1350 °C to 1450 °C). The sessile drop method has been used for these measurements. To analyze the experimental results, two types of graphical analysis programs have been developed to determine the coordinates of the X-ray shadow or charge-coupled device (CCD) image of the droplet. Furthermore, a software package that uses the Gauss-Newton method to minimize an error function between the physically observed and a theoretical Laplacian curve has also been developed in this work.

  19. Removal of Boron from Silicon-Tin Solvent by Slag Treatment

    NASA Astrophysics Data System (ADS)

    Ma, Xiaodong; Yoshikawa, Takeshi; Morita, Kazuki

    2013-06-01

    To eliminate B effectively from Si for its use in a solar cell, a novel process involving the slag refining of molten Si with Sn addition was investigated. The partition ratio of B between CaO-SiO2-24 mol pct CaF2 slag and Si-Sn alloy at 1673 K (1400 °C) was determined by the chemical equilibrium technique. It was found that the partition ratio of B was remarkably increased with the increase in Sn content of alloy, which attributes to the increase in activity coefficient of B as well as the oxygen partial pressure. The partition function was accounted as much as 200 when the alloy composition was Si-82.4 mol pct Sn, which was much higher than the reported values in the range of 1 to 3. The required amounts of slag used for B removal from Si-30, 50, and 70 mol pct Sn melts were only 15.6 pct, 6.5 pct, and 1.2 pct of that used for the removal of B directly from MG-Si without Sn addition in a single slag treatment.

  20. Phase Equilibria of ``Cu2O''-``FeO''-CaO-MgO-Al2O3 Slags at PO2 of 10-8.5 atm in Equilibrium with Metallic Copper for a Copper Slag Cleaning Production

    NASA Astrophysics Data System (ADS)

    Henao, Hector M.; Pizarro, Claudio; Font, Jonkion; Moyano, Alex; Hayes, Peter C.; Jak, Evgueni

    2010-12-01

    Limited data are available on phase equilibria of the multicomponent slag system at the oxygen partial pressures used in the copper smelting, converting, and slag-cleaning processes. Recently, experimental procedures have been developed and have been applied successfully to characterize several complex industrial slags. The experimental procedures involve high-temperature equilibration on a substrate and quenching followed by electron probe X-ray microanalysis. This technique has been used to construct the liquidus for the “Cu2O”-“FeO”-SiO2-based slags with 2 wt pct of CaO, 0.5 wt pct of MgO, and 4.0 wt pct of Al2O3 at controlled oxygen partial pressures in equilibrium with metallic copper. The selected ranges of compositions and temperatures are directly relevant to the copper slag-cleaning processes. The new experimental equilibrium results are presented in the form of ternary sections and as a liquidus temperature vs Fe/SiO2 weight ratio diagram. The experimental results are compared with the FactSage thermodynamic model calculations.

  1. Evaluation of copper slag blast media for railcar maintenance

    NASA Technical Reports Server (NTRS)

    Sagers, N. W.; Finlayson, Mack H.

    1989-01-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  2. Characteristics and environmental aspects of slag: a review

    USGS Publications Warehouse

    Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R., II

    2015-01-01

    The composition of ferrous slag is dominated by Ca and Si. Steel slag may contain significant Fe, whereas Mg and Al may be significant in Fe slag. Calcium-rich olivine-group silicates, melilite-group silicates that contain Al or Mg, Ca-rich glass, and oxides are the most commonly reported major phases in ferrous slag. Calcite and trace amounts of a variety of sulfides, intermetallic compounds, and pure metals are typically also present. The composition of non-ferrous slag, most commonly from base-metal production, is dominated by Fe and Si with significant but lesser amounts of Al and Ca. Silicates in the olivine, pyroxene, and melilite groups, as well as glass, spinels, and SiO2 (i.e., quartz and other polymorphs) are commonly found in non-ferrous slag. Sulfides and intermetallic compounds are less abundant than the silicates and oxides. The concentrations of some elements exceed generic USEPA soil screening levels for human contact based on multiple exposure pathways; these elements include Al, Cr, Cu, Fe, Mn, Pb, and Zn based on bulk chemical composition. Each slag type usually contains a specific suite of elements that may be of environmental concern. In general, non-ferrous slag may have a higher potential to negatively impact the environment compared to ferrous slag, and is thus a less attractive material for reuse, based on trace element chemistry, principally for base metals. However, the amount of elements released into the environment is not always consistent with bulk chemical composition. Many types of leaching tests have been used to help predict slag’s long-term environmental behavior. Overall, ferrous slags produce an alkaline leachate due to the dissolution of Ca oxides and silicates derived from compounds originally added as fluxing agents, such as lime. Ferrous slag leachate is commonly less metal-rich than leachate from non-ferrous slag generated during base metal extraction; the latter leachate may even be acidic due to the oxidation of

  3. Durability of Alkali Activated Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  4. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    NASA Astrophysics Data System (ADS)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  5. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    NASA Astrophysics Data System (ADS)

    Reynolds, Quinn G.

    2016-11-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  6. Process for improving metal production in steelmaking processes

    DOEpatents

    Pal, Uday B.; Gazula, Gopala K. M.; Hasham, Ali

    1996-01-01

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

  7. Process for improving metal production in steelmaking processes

    DOEpatents

    Pal, U.B.; Gazula, G.K.M.; Hasham, A.

    1996-06-18

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements. 6 figs.

  8. The slag-metal equilibrium in tin smelting

    NASA Astrophysics Data System (ADS)

    Rankin, W. J.

    1986-01-01

    An equilibrium study was undertaken to investigate the effect of the CaO/SiO2 and Fe/SiO2 ratios and the SnO and Al2O3 contents of slags on the distribution of Fe and Sn between slag and metal in tin smelting. The experiments were performed at 1200 °C by equilibrating Sn-Fe alloys with silicate slags under reducing conditions in closed crucibles. The slag and metal analyses were used to calculate the γSnO/γFeO ratio in the slags and a multiple-linear regression on these values indicated that, in the range of slag compositions investigated, γSnO/γFeO is a function only of the CaO/SiO2 ratio. At 1200 °C, γSnO/γFeO varies from about 1.1 for CaO-free slags to 3.6 for slags in which the CaO/SiO2 ratio is 1.0. In practical applications, the slag-metal equilibrium in tin smelting is usually discussed in terms of the variation of the distribution coefficient, k, with the Fe content of the metal, where k is defined as k = [pct Sn]/[pct Fe] · (pct Fe)/(pct Sn). An equation for k was derived in terms of the atom fraction of iron in the metal, the γSnO/γFeO in the slag, and the temperature. This equation was used to construct graphs of k as a function of the iron content over the slag compositions and at temperatures which cover the range of tin smelting practice.

  9. Investigation of Copper Ammonia Leaching from Smelter Slags: Characterization, Leaching and Kinetics

    NASA Astrophysics Data System (ADS)

    Bidari, Ehsan; Aghazadeh, Valeh

    2015-10-01

    Although ammonia leaching of copper from slags has been reported generally as a part of copper slag utilization methods, but no detailed studies have been reported in the literature. In this research, we tried to investigate the effect of different parameters on ammonia leaching of copper from copper smelting slag by identifying different copper-bearing phases and following them during leaching time. Mineralogical characterization of the smelting slag (1.7 pct Cu) was done using X-ray fluorescence, X-ray diffraction, optical microscopy, diagnostic leaching tests, and scanning electron microscopy. The characterization studies indicated that main copper-bearing species are soluble copper oxides and chalcocite along with minor amount of covellite, bornite, blister copper particles, and chalcopyrite. It was also found that only approximately 0.2 pct Cu was present in the insoluble bulk silicate phases. These results suggest that approximately 88 pct of the total copper of slag could be extracted by ammonia sulfide leaching. Leaching tests were carried out and the effects of various parameters, namely pH, ammonia concentration, temperature, presence of oxygen, stirring speed, and pulp density were examined on copper leaching. The temperature and stirring speed had the most pronounced effect on the copper leaching, whereas ammonia affected the leaching yield at low concentrations of ammonia. It was found that 78 pct of Cu could be extracted within 4 hours and under optimum conditions: T = 343 K (70 °C), 2M ammonia, pH 10.5, stirring speed = 900 rpm, pulp density = 10 pct ( w s/ v). The kinetic data were analyzed with the shrinking core models, and it was found that the leaching process is controlled by both the interfacial transfer and diffusion across the product layer and the activation energy is calculated to be 49.4 kJ mol-1.

  10. Thin-film versus slurry-phase carbonation of steel slag: CO₂ uptake and effects on mineralogy.

    PubMed

    Baciocchi, R; Costa, G; Di Gianfilippo, M; Polettini, A; Pomi, R; Stramazzo, A

    2015-01-01

    The results of direct aqueous accelerated carbonation of three types of steel manufacturing residues, including an electric arc furnace (EAF) slag and two basic oxygen furnace (BOF) slags, are reported. Batch accelerated carbonation tests were conducted at different temperatures and CO2 pressures applying the thin-film route (liquid to solid, L/S, ratio=0.3L/kg) or the slurry-phase route (L/S ratio=5L/kg). The CO2 uptake strongly depended on both the slag characteristics and the process route; maximum yields of 280 (EAF), 325 (BOF1) and 403 (BOF2) gCO2/kg slag were achieved in slurry phase at T=100°C and pCO2=10 bar. Differently from previous studies, additional carbonates (other than Ca-based phases) were retrieved in the carbonated BOF slags, indicating that also Mg-, Fe- and Mn-containing phases partially reacted with CO2 under the tested conditions. The results hence show that the effects of accelerated carbonation in terms of CO2 uptake capacity, yield of mineral conversion into carbonates and mineralogy of the treated product, strongly rely on several factors. These include, above all, the mineralogy of the original material and the operating conditions adopted, which thus need specific case-by-case optimization to maximize the CO2 sequestration yield.

  11. Thermodynamics Behavior of Germanium During Equilibrium Reactions between FeOx-CaO-SiO2-MgO Slag and Molten Copper

    NASA Astrophysics Data System (ADS)

    Shuva, M. A. H.; Rhamdhani, M. A.; Brooks, G. A.; Masood, S.; Reuter, M. A.

    2016-10-01

    The distribution ratio of germanium (Ge), L_{{Ge}}^{s/m} during equilibrium reactions between magnesia-saturated FeOx-CaO-SiO2 (FCS) slag and molten copper has been measured under oxygen partial pressures from 10-10 to 10-7 atm and at temperatures 1473 to 1623 K (1200 to 1350 °C). It was observed that the Ge distribution ratio increases with increasing oxygen partial pressure, and with decreasing temperature. It was also observed that the distribution ratio is strongly dependent on slag basicity. The distribution ratio was observed to increase with increasing optical basicity. At fixed CaO concentration in the slag, the distribution ratio was found to increase with increasing Fe/SiO2 ratio, tending to a plateau at L_{{Ge}}^{s/m} = 0.8. This behavior is consistent with the assessment of ionic bond fraction carried out in this study, and suggested the acidic nature of germanium oxide (GeO2) in the slag system studied. The characterisation results of the quenched slag suggested that Ge is present in the FeOx-CaO-SiO2-MgO slag predominantly as GeO2. At 1573 K (1300 °C) and p_{{{{O}}2 }} = 10-8 atm, the activity coefficient of GeO2 in the slag was calculated to be in the range of 0.24 to 1.50. The results from the current study suggested that less-basic slag, high operating temperature, and low oxygen partial pressure promote a low Ge distribution ratio. These conditions are desired for maximizing Ge recovery, for example, during pyrometallurgical processing of Ge-containing e-waste through secondary copper smelting. Overall, the thermodynamics data generated from this study can be used for process modeling purposes for improving recovery of Ge in primary and secondary copper smelting processes.

  12. Micronutrient availability from steel slag amendment in pine bark substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a byproduct of the steel industry that can be used as a liming agent, but also has a high mineral nutrient content. While micronutrients are present in steel slag, it is not known if the mineral form of the micronutrients would render them available for plant uptake. The objective of...

  13. A ceramographic evaluation of chromia refractories corroded by slag

    SciTech Connect

    Hunt, Alton H.; Chinn, Richard E.

    2001-01-01

    This paper describes the ceramographic preparation of Cr{sub 2}O{sub 3}-Al{sub 2}O{sub 3} refractory bricks and subsequent microstructural analysis to determine the corrosive effects of molten slag. The porous and friable nature of the brick, especially after exposure to the slag or its individual components, presented some problems in the preparation.

  14. Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

    NASA Astrophysics Data System (ADS)

    Esfahani, Shaghayegh

    Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

  15. Measurement of Moisture Content in Sand, Slag, and Crucible Materials

    SciTech Connect

    Gray, J.H.

    1999-09-20

    The deinventory process at Rocky Flats (RFETS) has included moisture content measurements of sand, slag, and crucible (SSC) materials by performing weight loss measurements at 210 degrees - 220 degrees Celsius on representative samples prior to packaging for shipment. Shipping requirements include knowledge of the moisture content. Work at the Savannah River Technology Center (SRTC) showed that the measurement at 210 degrees - 220 degrees Celsius did not account for all of the moisture. The objective of the work in this report was to determine if the measurement at 210 degrees - 220 degrees Celsius at RFETS could be used to set upper bounds on moisture content and therefore, eliminate the need for RFETS to unpack, reanalyze and repack the material.

  16. Phase analytical studies of industrial copper smelting slags. Part I: Silicate slags

    NASA Astrophysics Data System (ADS)

    Rüffler, R.; Dávalos, J.

    1998-12-01

    The pyrometallurgical extraction of copper from sulfide ore concentrates is determined by the behaviour of the associated iron during smelting. Hence, 57Fe Mössbauer spectroscopy is an attractive tool for studying the phases in silicate slags from German and Chilean smelting plants. Other methods used were ore microscopy, electron microprobe analysis, and X-ray powder diffraction.

  17. Effect of Ce2O3 on Structure, Viscosity, and Crystalline Phase of CaO-Al2O3-Li2O-Ce2O3 Slags

    NASA Astrophysics Data System (ADS)

    Qi, Jie; Liu, Chengjun; Zhang, Chi; Jiang, Maofa

    2017-02-01

    Aiming at devising new mold flux for Ce-bearing stainless steel, a fundamental investigation on the effect of Ce2O3 on properties of the CaO-Al2O3-Li2O-Ce2O3 slag was provided by the present work. The results show that adding Ce2O3 could decrease the viscosity of the slag due to its effects on decreasing the polymerization of the slag. The crystalline process was restrained by increasing the content of Ce2O3, and the crystalline phases also can be influenced by the slag structure. The crystalline phases were transferred from LiAlO2 and CaO to LiAlO2 and CaCeAlO4 with the addition of Ce2O3 to the slag, which could be well confirmed by the structure of the unit cell of the crystals.

  18. Utilisation of IGCC slag and clay steriles in soft mud bricks (by pressing) for use in building bricks manufacturing.

    PubMed

    Acosta, A; Iglesias, I; Aineto, M; Romero, M; Rincón, J Ma

    2002-01-01

    The subject of this study is the application to the construction of soft mud bricks (also known as pressed bricks), both green and heat-treated bodies, built from raw materials from Santa Cruz de Mudela, Ciudad Real, and IGCC slag from the power central of Puertollano (Ciudad Real, Spain). For this purpose, industrial level tests have been performed: the production of these kind of bricks from mixes of waste from ores of construction clays and to significant fraction of different ratios and clay granulometries mixed with IGCC slag. The results of this experimentation suggests that not only can IGCC slag be applied to a ceramic process, but also its use gives several advantages, as water and energy savings, as well as improvements on the final properties of products.

  19. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, January 1, 1995--March 31, 1995

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1995-08-01

    This document is the third quarterly status report on a project conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve our technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. The knowledge gained from this work is intended to be incorporated into numerical codes that can be used to formulate anti-slagging strategies involving minimal disturbance of coal combustor performance.

  20. Large Eddy Simulation of Bubbly Flow and Slag Layer Behavior in Ladle with Discrete Phase Model (DPM)-Volume of Fluid (VOF) Coupled Model

    NASA Astrophysics Data System (ADS)

    Li, Linmin; Liu, Zhongqiu; Cao, Maoxue; Li, Baokuan

    2015-07-01

    In the ladle metallurgy process, the bubble movement and slag layer behavior is very important to the refining process and steel quality. For the bubble-liquid flow, bubble movement plays a significant role in the phase structure and causes the unsteady complex turbulent flow pattern. This is one of the most crucial shortcomings of the current two-fluid models. In the current work, a one-third scale water model is established to investigate the bubble movement and the slag open-eye formation. A new mathematical model using the large eddy simulation (LES) is developed for the bubble-liquid-slag-air four-phase flow in the ladle. The Eulerian volume of fluid (VOF) model is used for tracking the liquid-slag-air free surfaces and the Lagrangian discrete phase model (DPM) is used for describing the bubble movement. The turbulent liquid flow is induced by bubble-liquid interactions and is solved by LES. The procedure of bubble coming out of the liquid and getting into the air is modeled using a user-defined function. The results show that the present LES-DPM-VOF coupled model is good at predicting the unsteady bubble movement, slag eye formation, interface fluctuation, and slag entrainment.

  1. Enhanced humification by carbonated basic oxygen furnace steel slag--I. Characterization of humic-like acids produced from humic precursors.

    PubMed

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nie, Yongfeng

    2012-01-01

    Carbonated basic oxygen furnace steel slag (hereinafter referred to as "steel slag") is generated during iron and steel manufacturing and is often classified as waste. The effect of steel slag on humification process was investigated. Catechol, glycine and glucose were used as model humic precursors from degraded biowastes. To verify that humification occurred in the system, humic-like acids (HLAs) were isolated and characterized structurally by elemental analysis, FTIR spectra, solid-state CP-MAS (13)C NMR spectra, and TMAH-Py-GC/MS. Characteristics of the steel slag-HLA were compared with those of HLAs formed in the presence of zeolite and birnessite, and with that of mature compost humic acid. The results showed that steel slag-HLA, like zeolite- and birnessite-HLA, is complex organic material containing prominent aromatic structures. Steel slag substantially accelerated the humification process, which would be highly significant for accelerating the stabilization of biowastes during composting (e.g. municipal solid waste, sewage sludge, and food waste).

  2. Thermodynamics of titanium oxides in metallurgical slags

    NASA Astrophysics Data System (ADS)

    Alpatov, A. V.; Paderin, S. N.

    2015-05-01

    The energy parameters of the model of a pseudoregular ionic solution are estimated for binary oxide phase diagrams in seven systems containing titanium oxide. The obtained parameters are compared to the available theoretical and experimental data on the thermodynamic properties of TiO2 in liquid binary systems. The model of a pseudoregular ionic solution is extended to the liquid eight-component FeO-MnO-CaO-MgO-SiO2-CrO1.5-AlO1.5-TiO2 system, as applied to metallurgical slags containing titanium oxides.

  3. Cu-Zn slags from Røros (Norway): a case study of rapid cooling and crystal nucleation

    NASA Astrophysics Data System (ADS)

    Warchulski, Rafał; Szopa, Krzysztof

    2014-09-01

    The mining town of Røros located in central Norway was established in 1644 and it is known of historical mining industry related to copper. Røros was designated as an UNESCO World Heritage Site in 1980 on the base of mining culture represented by, e.g., unique wooden architecture. Slag pieces are composed of three parts differing in glass to crystallites ratio. Røros slags are composed of olivine- and pyroxene- group minerals accompanied by sulphides, with glass in the interstices. Temperature gradient and volatiles content were determined as the main factor influencing crystallization process in this material

  4. Cu-Zn Slags from R⊘ros (Norway): A Case Study of Rapid Cooling and Crystal Nucleation

    NASA Astrophysics Data System (ADS)

    Warchulski, Rafał; Szopa, Krzysztof

    2014-09-01

    The mining town of R⊘ros located in central Norway was established in 1644 and it is known of historical mining industry related to copper. R⊘ros was designated as an UNESCO World Heritage Site in 1980 on the base of mining culture represented by, e.g., unique wooden architecture. Slag pieces are composed of three parts differing in glass to crystallites ratio. R⊘ros slags are composed of olivine- and pyroxene- group minerals accompanied by sulphides, with glass in the interstices. Temperature gradient and volatiles content were determined as the main factor influencing crystallization process in this material.

  5. Characteristics of Anorthite-Pyroxene Ceramics Made from Hot-Poured Steelmaking Slag

    NASA Astrophysics Data System (ADS)

    Li, Bowen; He, Mingsheng; Hwang, Jiann-Yang; Gan, Wangui

    2017-02-01

    Steelmaking slag is an alkaline byproduct generated from the steelmaking process. It consists mainly of oxides of calcium, iron, silicon, magnesium, and aluminum. It has a volumetric production in the steelmaking industry which has made a great impact on environment remediation. In this study, anorthite-pyroxene ceramic was prepared with hot-poured steelmaking slag, kaolin, and quartz with a sintering process. The ceramic products can be well sintered by heating at 1200°C, but they melted at 1300°C. The major mineral phases were anorthite, pyroxene, and spinel when sintering at 1150°C, while the characteristic peaks of belite, alite, and quartz in raw materials disappeared. The major mineral components of the ceramic become anorthite and pyroxene at 1200°C. The additional mixed wollastonite was involved in a sintering reaction when the temperature increased to 1200°C. The newly crystalized grains were uniformly formed and distributed.

  6. Adsorption of superplasticizer admixtures on alkali-activated slag pastes

    SciTech Connect

    Palacios, M. Houst, Y.F.; Bowen, P.; Puertas, F.

    2009-08-15

    Alkali-activated slag (AAS) binders are obtained by a manufacturing process less energy-intensive than ordinary Portland cement (OPC) and involves lower greenhouse gasses emission. These alkaline cements allow the production of high mechanical strength and durable concretes. In the present work, the adsorption of different superplasticizer admixtures (naphthalene-based, melamine-based and a vinyl copolymer) on the slag particles in AAS pastes using alkaline solutions with different pH values have been studied in detail. The effect of the superplasticizers on the yield stress and plastic viscosity of the AAS and OPC pastes have been also evaluated. The results obtained allowed us to conclude that the adsorption of the superplasticizers on AAS pastes is independent of the pH of the alkaline solutions used and lower than on OPC pastes. However, the effect of the admixtures on the rheological parameters depends directly on the type and dosage of the superplasticizer as well as of the binder used and, in the case of the AAS, on the pH of the alkaline activator solution. In 11.7-pH NaOH-AAS pastes the dosages of the superplasticizers required to attain similar reduction in the yield stress are ten-fold lower than for Portland cement. In this case the superplasticizers studied show a fluidizing effect considerably higher in 11.7-pH NaOH-AAS pastes than in OPC pastes. In 13.6-pH NaOH-AAS pastes, the only admixture observed to affect the rheological parameters is the naphthalene-based admixture due to its higher chemical stability in such extremely alkaline media.

  7. Production of Welding Fluxes Using Waste Slag Formed in Silicomanganese Smelting

    NASA Astrophysics Data System (ADS)

    Kozyrev, N. A.; Kryukov, R. E.; Kozyreva, O. E.; Lipatova, U. I.; Filonov, A. V.

    2016-04-01

    The possibility in principle of using slag, which is formed in the silicon-manganese smelting process, in producing welding fluxes is shown. The composition of and technology used for a new fused flux has been designed. A comparative evaluation of the new flux and the widely used AN-348 type flux was done. It has been proved that the new flux has high strength properties.

  8. Dissolution Kinetics of SiO2 into CaO-Fe2O3-SiO2 Slag

    NASA Astrophysics Data System (ADS)

    Yu, Bin; Lv, Xuewei; Xiang, Shenglin; Xu, Jian

    2016-06-01

    High-basicity sinter is the predominant Fe-bearing material used in blast furnace process in East Asia. The dissolution of SiO2 into molten calcium ferrite influences the assimilation process. In this study, a rotating cylinder method was used to explore the dissolution kinetics of SiO2 into CaO-Fe2O3-SiO2 slag. The influencing factors, including temperature, rotating time and speed, and initial composition of the slag, were considered. Results showed that the dissolution rate increased with increasing rotation speed and temperature, whereas the increase in ω(SiO2) or ω(Fe2O3)/ ω(CaO) ratio in the initial slag composition decreased the dissolution rate. The diffusion coefficient and activation energy of SiO2 during the dissolution process ranged from 2.09 × 10-6 to 6.40 × 10-6 cm2 s-1 and 106.62 to 248.20 kJ mol-1, respectively. Concentration difference between the boundary layer and bulk phase was the primary driving force of the dissolution process; however, this process was also influenced by the slag viscosity and ion diffusivity.

  9. Slags and ashes from municipal waste incineration in Poland - mineralogical and chemical composition

    NASA Astrophysics Data System (ADS)

    Kowalski, Piotr; Michalik, Marek

    2013-04-01

    In the next few years there will be a large change in the waste management system in Poland. Its primary aim will be reduction of the amount of landfilled waste by enhancing level of recycling, waste segregation, composting of biomass and incineration. The biggest investment during this transformation is construction of nine incinerators with assumed slags production around 200 thousand tons per year. Slag production is accompanied by fly ash generating. This ash can be a valuable raw material as fly ash from the power industry. Waste management system transformation will cause big increase in slag production in comparison to the present amount and will require taking necessary steps to ensure environmental safety. For this purpose, studies of slags and fly ashes in terms of environmental risk and potential impact on human health are significant. The object of the study are fly ashes and slags produced in the biggest municipal waste incineration power plant in Poland. Two series of samples obtained in municipal waste incineration process were studied in order to characterize mineralogical and chemical composition and to determine the concentrations of heavy metals and their possible negative environmental impact. Characteristics of these materials will be the basis for determining their value in application, for example in building industry. Mineralogical characteristic of slags was based on X-ray diffraction. Characteristic of structures and forms of occurrence of mineral phases was based on the optical microscopy and SEM imaging coupled with EDS analysis. Chemical analysis were performed using ICP-MS/ICP-AES methods. They allowed to follow variability between studied samples and gave basic information about metals. Metals in samples of slag and ashes are present as component of mineral phases and in the form of metallic inclusions in glass or minerals. Potentially hazardous concentrations for environment are observed for copper (330-4900ppm), zinc (1500-8100ppm

  10. Vaporization Rate of Cesium from Molten Slag in a Plasma Melting Furnace for the Treatment of Simulated Low-Level Radioactive Wastes

    SciTech Connect

    Yasui, Shinji; Amakawa, Tadashi

    2003-02-15

    The vaporization phenomena of cesium (Cs) from molten slag have been investigated in a plasma melting process for simulated radioactive waste materials. A direct current transfer-type plasma with a maximum output of 50 kW was used to melt carbon steel and granular oxide mixtures (Fe{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, SiO{sub 2}, CaO, and MgO) containing nonradioactive cesium nitrate, to measure Cs vaporization. These materials are the main components of low-level miscellaneous solid wastes. The vaporization rate of Cs from the molten slag during the plasma melting was observed and was compared with the vaporization rate obtained in an electric resistance furnace. The apparent vaporization rate of Cs was found to follow the first-order rate equation with respect to the molten slag's Cs content, and its rate constant values varied (3.5 to 21.0) x 10{sup -6} m/s varying with the chemical composition of the miscellaneous solid wastes. These rate constants were about one order larger than those obtained in the electric resistant furnace and also the diffusion coefficients of basic elements in the molten slag. These results suggest that the vaporization rate of Cs is controlled by the vaporization step from the free molten slag furnace to the gas phase and depends predominantly on the thermodynamic properties of the molten slag.

  11. Steel Reoxidation by Gunning Mass and Tundish Slag

    NASA Astrophysics Data System (ADS)

    Yan, Pengcheng; Arnout, Sander; Van Ende, Marie-Aline; Zinngrebe, Enno; Jones, Tom; Blanpain, Bart; Guo, Muxing

    2015-01-01

    Steel reoxidation in the tundish has a significant influence on the steel cleanliness and therefore on the mechanical properties of the final product. In the present work, the steel reoxidation by two types of gunning mass (GM), viz. magnesia- and alumina-based GM, and two types of tundish slag, viz. lime-alumina-silica and lime-alumina slags, has been investigated. The evolution of the steel composition during the test was analyzed and predicted based on thermodynamic and kinetic considerations. The calculated steel composition agrees well with measured values, when assuming the mass transfer in slag phase limits the reoxidation reactions. The oxidation capacity of the gunning mass and tundish slag is quantified by calculating the oxygen amount supplied from the GM and the slag to the steel phase. It was found that compared to alumina GM, magnesia GM exhibits a stronger oxidation capacity due to its higher content of reducible oxides (10 wt pct SiO2 + 6 wt pct FeO). Compared to lime-alumina-silica tundish slag, lime-alumina slag (with more FeO + MnO contents) provides more oxygen to the molten steel in the present experimental conditions and consequently shows a stronger oxidation capacity.

  12. Vanadium bioavailability in soils amended with blast furnace slag.

    PubMed

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  13. Calibration-free electrical conductivity measurements for highly conductive slags

    SciTech Connect

    MACDONALD,CHRISTOPHER J.; GAO,HUANG; PAL,UDAY B.; VAN DEN AVYLE,JAMES A.; MELGAARD,DAVID K.

    2000-05-01

    This research involves the measurement of the electrical conductivity (K) for the ESR (electroslag remelting) slag (60 wt.% CaF{sub 2} - 20 wt.% CaO - 20 wt.% Al{sub 2}O{sub 3}) used in the decontamination of radioactive stainless steel. The electrical conductivity is measured with an improved high-accuracy-height-differential technique that requires no calibration. This method consists of making continuous AC impedance measurements over several successive depth increments of the coaxial cylindrical electrodes in the ESR slag. The electrical conductivity is then calculated from the slope of the plot of inverse impedance versus the depth of the electrodes in the slag. The improvements on the existing technique include an increased electrochemical cell geometry and the capability of measuring high precision depth increments and the associated impedances. These improvements allow this technique to be used for measuring the electrical conductivity of highly conductive slags such as the ESR slag. The volatilization rate and the volatile species of the ESR slag measured through thermogravimetric (TG) and mass spectroscopy analysis, respectively, reveal that the ESR slag composition essentially remains the same throughout the electrical conductivity experiments.

  14. Estimating phosphorus removal by steel slag in a flume experiment: effects of P concentrations and subsurface hydrological conditions

    NASA Astrophysics Data System (ADS)

    Chagas, I. S. P.; Huang, C. H.; Bowling, L. C.; Smith, D. R.

    2015-12-01

    Managing excessive phosphorus (P) is essential to reduce the incidence of environmental quality issues, such as eutrophication and harmful algal blooms. One potential strategy that have been developed with this purpose is the use of P sorption materials (PSMs) to sequester P from water systems, which is the objective of this study. We evaluated the performance of steel slag, an industrial by-product with high P sorption potential, through a flume experiment under two different subsurface hydrological conditions, drainage and saturation, and two input P concentrations, 1 and 5 ppm. The 10-m flume configuration, designed to simulate processes occurring in a drainage ditch, is comprised of four 2.5-m sequential segments: a sediment bed, a slag bed over sediment, a slag dam built over a slag bed, and another sediment bed. In the experiments, all four segments of the flume were set to either saturation or with a constant drainage (percolation) of 0.1 L/min for each segment. The experiment was conducted with a constant flow of elevated P water at 7.3 L/min for 4 hrs (adsorption run) and followed 24 hrs later by a 4-hr run of deionized water (desorption run) at the same inflow rate. The adsorption-desorption cycle was repeated three times with the same sediment and slag materials, to allow testing of the resilience of P sorption under different PSM placement, subsurface hydrologic and P loading conditions. Preliminary results from the first adsorption and desorption cycle show that the flow-through slag section sequestered the most P during the adsorption runs. By comparing the different P inflow concentrations analysis, it is clear that the removal process is concentration driven: 83% of the injected P was removed in the 5 ppm as compared to 46% in the 1 ppm saturation run. Because of the higher P removal at 5 ppm P inflow, slightly higher release was also observed during the desorption run. Analyses of the persistence of steel slag as PSM under repeated adsorption and

  15. Fixation and partitioning of heavy metals in slag after incineration of sewage sludge

    SciTech Connect

    Chen Tao; Yan Bo

    2012-05-15

    Highlights: Black-Right-Pointing-Pointer The contents and partitioning of HMs in slag of sludge incineration were examined. Black-Right-Pointing-Pointer The fixation rate decreases with residential time and finally keeps a constant. Black-Right-Pointing-Pointer Water mass fraction of 55% is optimal for the sediment for Ni, Mn, Zn, Cu and Cr. Black-Right-Pointing-Pointer Water mass fraction of 75% is optimal for the sediment for Pb. Black-Right-Pointing-Pointer We found higher temperature versus lower non-residual fraction except that of Pb. - Abstract: Fixation of heavy metals in the slag produced during incineration of sewage sludge will reduce emission of the metals to the atmosphere and make the incineration process more environmentally friendly. The effects of incineration conditions (incineration temperature 500-1100 Degree-Sign C, furnace residence time 0-60 min, mass fraction of water in the sludge 0-75%) on the fixation rates and species partitioning of Cd, Pb, Cr, Cu, Zn, Mn and Ni in slag were investigated. When the incineration temperature was increased from 500 to 1100 Degree-Sign C, the fixation rate of Cd decreased from 87% to 49%, while the fixation rates of Cu and Mn were stable. The maximum fixation rates for Pb and Zn and for Ni and Cr were reached at 900 and 1100 Degree-Sign C, respectively. The fixation rates of Cu, Ni, Cd, Cr and Zn decreased as the residence time increased. With a 20 min residence time, the fixation rates of Pb and Mn were low. The maximum fixation rates of Ni, Mn, Zn, Cu and Cr were achieved when the mass fraction of water in the sludge was 55%. The fixation rate of Cd decreased as the water mass fraction increased, while the fixation rate of Pb increased. Partitioning analysis of the metals contained in the slag showed that increasing the incineration temperature and residence time promoted complete oxidation of the metals. This reduced the non-residual fractions of the metals, which would lower the bioavailability of the

  16. Mathematical simulation of melted slag cooling by a system of metal balls

    NASA Astrophysics Data System (ADS)

    Vinogrado, V. V.; Shakurov, A. G.; Tyazhel'nikova, I. L.; Vinogradova, E. P.; Esenbekov, V. S.

    2015-12-01

    The problem of thermal conductivity in a sphere is solved analytically in unadjoined edge conditions in the case when the boundary conditions are a linear function of time. A computer model is constructed for the accumulating ability of the system of metal balls for a cyclic regime of cooling of a melted slag, which makes it possible to establish and analyze main features of operation of a slag processing unit due to thermal stabilization of its structure. The correctness of the developed computer model is verified by comparing the analytic and numerical solutions; the peculiarities of the numerical solution of the heat conduction equation for a ball, associated with unadjoined edge conditions are analyzed.

  17. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    PubMed

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  18. Reaction between Steel-Making Slag and Carbonaceous Materials While Mixing with High Density Polyethylene

    NASA Astrophysics Data System (ADS)

    Hong, Lan; Sahajwalla, Veena

    2016-01-01

    Since the beginning of the extensive applications in numerous high temperature processes such as iron- and steel-making, coke-making etc. partly in the place of coke, the investigation into the reaction mechanism of waste plastics has become increasingly necessary. In this paper a fundamental study on the behavior of a typical component of waste plastics, high density polyethylene (HDPE), in a mixture with coke at a 1:1 ratio in mass base was conducted during the reaction with iron oxide in steel-making slag at 1823 K and was compared with coke and graphite. The reaction mechanism of carbonaceous materials was analyzed based on the contents of CO and CO2 in the off-gas monitored by an infrared (IR) gas analyzer. It is clear from the results that the reaction of HDPE and coke mixture with steel-making slag approached equilibrium of the Boudouard reaction more quickly and closely than coke or graphite.

  19. Study on Apparent Viscosity and Structure of Foaming Slag

    NASA Astrophysics Data System (ADS)

    Martinsson, Johan; Glaser, Björn; Sichen, Du

    2016-10-01

    Foaming slag was generated using induction heating. The foam was found non-Newtonian having much higher apparent viscosity compared to the dynamic viscosity of pure slag. Quenched foam was examined. The appearance of the foaming slag was very different from silicone oil-gas foam. The size of gas bubbles ranged from 0.1 to 4 mm (while in the case of silicone oil, 1 to 2 mm). The gas fraction in the foam was considerably lower than in the case of silicone oil.

  20. An approach for phosphate removal with quartz sand, ceramsite, blast furnace slag and steel slag as seed crystal.

    PubMed

    Qiu, Liping; Wang, Guangwei; Zhang, Shoubin; Yang, Zhongxi; Li, Yanbo

    2012-01-01

    The phosphate removal abilities and crystallization performance of quartz sand, ceramsite, blast furnace slag and steel slag were investigated. The residual phosphate concentrations in the reaction solutions were not changed by addition of the ceramsite, quartz sand and blast furnace slag. The steel slag could provide alkalinity and Ca(2+) to the reaction solution due to its hydration activity, and performed a better phosphate removal performance than the other three. Under the conditions of Ca/P 2.0, pH 8.5 and 10 mg P/L, the phosphate crystallization occurred during 12 h. The quartz sand and ceramsite did not improve the phosphate crystallization, but steel slag was an effective seed crystal. The phosphate concentration decreased drastically after 12 h after addition of steel slag, and near complete removal was achieved after 48 h. The XRD analysis showed that the main crystallization products were hydroxyapatite (HAP) and the crystallinity increased with the reaction time. Phosphate was successfully recovered from low phosphate concentration wastewater using steel slag as seed material.

  1. Extraction of vanadium from vanadium slag by high pressure oxidative acid leaching

    NASA Astrophysics Data System (ADS)

    Zhang, Guo-quan; Zhang, Ting-an; Lü, Guo-zhi; Zhang, Ying; Liu, Yan; Liu, Zhuo-lin

    2015-01-01

    To extract vanadium in an environment friendly manner, this study focuses on the process of leaching vanadium from vanadium slag by high pressure oxidative acid leaching. Characterizations of the raw slag, mineralogy transformation, and the form of leach residues were made by X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy. The result shows that the vanadium slag is composed of major phases of fayalite, titanomagnetite, and spinel. During the high pressure oxidative acid leaching process, the fayalite and spinel phases are gradually decomposed by sulfuric acid, causing the release of vanadium and iron in the solution. Meanwhile, unreacted silicon and titanium are enriched in the leach residues. With the initial concentration of sulfuric acid at 250 g·L-1, a leaching temperature of 140°C, a leaching time of 50 min, a liquid-solid ratio of 10:1 mL·g-1, and oxygen pressure at 0.2 MPa, the leaching rate of vanadium reaches 97.69%.

  2. The influence of metakaolin substitution by slag in alkali-activated inorganic binders for civil engineering

    NASA Astrophysics Data System (ADS)

    Kadlec, J.; Rieger, D.; Kovářík, T.; Novotný, P.; Franče, P.; Pola, M.

    2017-02-01

    In this study the effect of metakaolin replacement by milled blast furnace slag in alkali-activated geopolymeric binder was investigated in accordance to their rheological and mechanical properties. It was demonstrated that slag addition into the metakaolin binder can improve mechanical properties of final products. Our investigation was focused on broad interval of metakaolin substitution in the range from 100 to 40 volume per cents of metakaolin so that the volume content of solids in final binder was maintained constant. Prepared binders were activated by alkaline solution of potassium silicate with silicate module of 1.61. The particle size analyses were performed for determination of particle size distribution. The rheological properties were determined in accordance to flow properties by measurements on Ford viscosity cup and by oscillatory measurements of hardening process. For the investigation of hardening process, the strain controlled small amplitude oscillatory rheometry was used in plane-plate geometry. For determination of applied mechanical properties were binders filled by ceramic grog in the granularity range 0-1 mm. The filling was maintained constant at 275 volume per cents in accordance to ratio of solids in dry binder. The mechanical properties were investigated after 1, 7 and 28 days and microstructure was documented by scanning electron microscopy. The results indicate that slag addition have beneficial effect not only on mechanical properties of hardened binder but also on flow properties of fresh geopolymer paste and subsequent hardening kinetics of alkali-activated binders.

  3. WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ELECTRIC FURNACE AFTER ADDING A CHEMICAL COAGULANT TO FORCE IT TO THE SURFACE. - Southern Ductile Casting Company, Melting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  4. Vaporization Studies from Slag Surfaces Using a Thin Film Technique

    NASA Astrophysics Data System (ADS)

    Seetharaman, Seshadri; Shyrokykh, Tetiana; Schröder, Christina; Scheller, Piotr R.

    2013-08-01

    The investigations of vanadium vaporization from CaO-SiO2-FeO-V2O5 thin film slags were conducted using the single hot thermocouple technique (SHTT) with air as the oxidizing atmosphere. The slag samples were analyzed after the experiments by SEM/EDX. The vanadium content was found to decrease as a function of time. The loss of vanadium from the slag film after 30 minutes of oxidation was approximately 18 pct and after 50 minutes, it was nearly 56 pct. The possible mechanism of vanadium loss would be the surface oxidation of vanadium oxide in the slag, VO x to V5+, followed by surface evaporation of V2O5, which has a high vapor pressure at the experimental temperature.

  5. 180. Jet Lowe, Photographer July 1978. VIEW FROM SLAG DUMP ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    180. Jet Lowe, Photographer July 1978. VIEW FROM SLAG DUMP OF (LEFT TO RIGHT) RAILROAD WAREHOUSE (1901); BRIQUETTING PLANT (1906); CUPOLA BUILDING (1898) AND MACHINE SHOP (1907). - Quincy Mining Company, Hancock, Houghton County, MI

  6. Producing Portland cement from iron and steel slags and limestone

    SciTech Connect

    Monshi, A.; Asgarani, M.K.

    1999-09-01

    The slags from blast furnace (iron making) and converter (steel making) after magnetic separation are mixed with limestone of six different compositions. The ground materials are fired in a pilot plant scale rotary kiln to 1,350 C for 1 h. The clinker is cooled, crushed, mixed with 3% gypsum, and ground to fineness of more than 3,300 cm{sub 2}/g. Initial and final setting times, consistency of standard paste, soundness, free CaO, and compressive and fractural strengths after 3, 7, and 28 days are measured. Samples with higher lime saturation factor developed higher C{sub 3}S content and better mechanical properties. Blending 10% extra iron slag to a cement composed of 49% iron slag, 43% calcined lime, and 8% steel slag kept the compressive strength of concrete above standard values for type I ordinary Portland cement.

  7. Removal of phosphate from aqueous solution with blast furnace slag.

    PubMed

    Oguz, Ensar

    2004-10-18

    Blast furnace slag was used to remove phosphate from aqueous solutions. The influence of pH, temperature, agitation rate, and blast furnace slag dosage on phosphate removal was investigated by conducting a series of batch adsorption experiments. In addition, the yield and mechanisms of phosphate removal were explained on the basis of the results of X-ray spectroscopy, measurements of zeta potential of particles, specific surface area, and images of scanning electron microscopy (SEM) of the particles before and after adsorption. The specific surface area of the blast furnace slag was 0.4m(2)g(-1). The removal of phosphate predominantly has taken place by a precipitation mechanism and weak physical interactions between the surface of adsorbent and the metallic salts of phosphate. In this study, phosphate removal in excess of 99% was obtained, and it was concluded that blast furnace slag is an efficient adsorbent for the removal of phosphate from solution.

  8. INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG RUNNERS & GATES IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  9. Application of the British Gas/Lurgi slagging gasifier

    SciTech Connect

    Thompson, B.H.; Lacey, J.A.; Herbert, P.K.; Vierrath, H.E.

    1985-01-01

    British Gas Lurgi slagging gasification and its status of commercial availability are presented. Two important cases for the application of slagging gasification are discussed in some detail: integrated gasification combined cycle (IGCC) power generation, and production of hydrogen from petroleum coke. Cost figures are presented for power generation and hydrogen production. Special attention is given to both present and the more stringent environmental regulations expected in the future.

  10. Refractory Degradation by Slag Attack in Coal Gasification

    DTIC Science & Technology

    2009-02-01

    chemicals and electric power. Feedstock materials such as coal , petroleum coke (petcoke), natural gas, or biomass contain numerous minerals and a...reacted with distinct microstructures are presented in Figure 5 and Figure 6. Coal slag on a grain agglomerate of both refractories remained on a...REFRACTORY DEGRADATION BY SLAG ATTACK IN COAL GASIFICATION Jinichiro Nakano 1,2 , Sridhar Seetharaman 1,2 , James Bennett 3 , Kyei-Sing

  11. Desulfurization ability of refining slag with medium basicity

    NASA Astrophysics Data System (ADS)

    Yu, Hui-xiang; Wang, Xin-hua; Wang, Mao; Wang, Wan-jun

    2014-12-01

    The desulfurization ability of refining slag with relative lower basicity ( B) and Al2O3 content ( B = 3.5-5.0; 20wt%-25wt% Al2O3) was studied. Firstly, the component activities and sulfide capacity ( C S) of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution ( L S). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO ( a CaO), with no deterioration of C S compared with conventional desulfurization slag. The measured L S between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  12. Removal and recovery of vanadium from alkaline steel slag leachates with anion exchange resins.

    PubMed

    Gomes, Helena I; Jones, Ashley; Rogerson, Mike; Greenway, Gillian M; Lisbona, Diego Fernandez; Burke, Ian T; Mayes, William M

    2017-02-01

    Leachable vanadium (V) from steel production residues poses a potential environmental hazard due to its mobility and toxicity under the highly alkaline pH conditions that characterise these leachates. This work aims to test the efficiency of anion exchange resins for vanadium removal and recovery from steel slag leachates at a representative average pH of 11.5. Kinetic studies were performed to understand the vanadium sorption process. The sorption kinetics were consistent with a pseudo-first order kinetic model. The isotherm data cannot differentiate between the Langmuir and Freundlich models. The maximum adsorption capacity (Langmuir value qmax) was 27 mg V g(-1) resin. In column anion exchange, breakthrough was only 14% of the influent concentration after passing 90 L of steel slag leachate with 2 mg L(-1) V through the column. When eluting the column 57-72% of vanadium was recovered from the resin with 2 M NaOH. Trials on the reuse of the anion exchange resin showed it could be reused 20 times without loss of efficacy, and on average 69% of V was recovered during regeneration. The results document for the first time the use of anion exchange resins to remove vanadium from steel slag leachate. As an environmental contaminant, removal of V from leachates may be an obligation for long-term management requirements of steel slag repositories. Vanadium removal coupled with the recovery can potentially be used to offset long-term legacy treatment costs.

  13. Preparation of glass-forming materials from granulated blast furnace slag

    NASA Astrophysics Data System (ADS)

    Alonso, M.; Sáinz, E.; Lopez, F. A.

    1996-10-01

    Glass precursor materials, to be used for the vitrification of hazardous wastes, have been prepared from blast furnace slag powder through a sol-gel route. The slag is initially reacted with a mixture of alcohol (ethanol or methanol) and mineral acid (HNO3 or H2SO4) to give a sol principally consisting of Si, Ca, Al, and Mg alkoxides. Gelation is carried out with variable amounts of either ammonia or water. The gelation rate can be made as fast as desired by adding excess hydrolizing agent or else by distilling the excess alcohol out of the alkoxide solution. The resulting gel is first dried at low temperature and ground. The powder thus obtained is then heat treated at several temperatures. The intermediate and final materials are characterized by thermal analysis, infrared (IR) spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and chemical analysis. From the results, the operating conditions yielding a variety of glass precursors differing in their composition are established. The method, in comparison with direct vitrification of slag, presents a number of advantages: (1) the glass precursor obtained devitrifies at higher temperatures; (2) it enables the adjustment, to a certain extent, of the chemical composition of the glass precursor; and (3) it permits recovering marketable materials at different stages of the process.

  14. Extraction of vanadium from high calcium vanadium slag using direct roasting and soda leaching

    NASA Astrophysics Data System (ADS)

    Li, Xin-sheng; Xie, Bing

    2012-07-01

    The extraction of vanadium from high calcium vanadium slag was attempted by direct roasting and soda leaching. The oxidation process of the vanadium slag at different temperatures was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The effects of roasting temperature, roasting time, Na2CO3 concentration, leaching temperature, leaching time, and liquid to solid ratio on the extraction of vanadium were studied. The results showed that olivine phases and spinel phases in the vanadium slag were completely decomposed at 500 and 800°C, respectively. Vanadium-rich phases were formed at above 850°C. The leaching rate of vanadium reached above 90% under the optimum conditions: roasting temperature of 850°C, roasting time of 60 min, Na2CO3 concentration of 160 g/L, leaching temperature of 95°C, leaching time of 150 min, and liquid to solid ratio of 10:1 mL/g. The main impurities were Si and P in the leach liquor.

  15. Selective Separation of Fe-Concentrates in EAF Slags Using Mechanical Dissimilarity of Solid Phases

    NASA Astrophysics Data System (ADS)

    Jung, Sung Suk; Jung, Keeyoung; Sohn, Il

    2017-02-01

    We sought to develop an optimized particle size-dependent separation method to lower the Fe content of pulverized glass-ceramic electric arc furnace (EAF) slag for its improved reclamation as construction materials by considering the structures and the mechanical behavior of the discrete solid phases. After an isothermal crystallization process to enhance the spinel growth, the Vickers hardness and fracture toughness were measured on the spinel and amorphous phases separately from the solidified slag using indentation methods. The characteristic differences in the hardness of the phases were magnified when this glass-ceramic composite was isothermally crystallized. The hardness of the spinel was observed to be lower in slags with higher FetO/Al2O3 mass ratios due to the triclinic unit cell expansion of the spinel, whereas the hardness of the amorphous phase decreased with increasing isothermal period because of the structural transformation into a silicate-dominant network. Fracture toughness could be calculated based on the hardness and crack length, where the Young's modulus was determined using nanoindentation. The amorphous phase with a lower Fe content and lower fracture toughness resulted in finer powder distribution after pulverization, allowing better separation of the primary crystalline spinel containing higher Fe content from the Fe-deficient amorphous phase according to the particle size.

  16. Thermodynamic and kinetic investigations of PO3-4 adsorption on blast furnace slag.

    PubMed

    Oguz, Ensar

    2005-01-01

    The kinetics of adsorption of PO(3-)(4) by blast furnace slag were found to be fast, reaching equilibrium in 20 min and following a pseudo-second-order rate equation. The adsorption behavior of PO(3-)(4) on blast furnace slag has been studied as a function of the solution agitation speed, pH, and temperature. Results have been analyzed by Freundlich, Langmuir, BET, and Dubinin-Radushkevich (D-R) adsorption isotherms. The mean energy of adsorption, 10.31 kJ mol(-1), was calculated from the D-R adsorption isotherm. The rate constants were calculated for 293, 298, 303, and 308 K using a pseudo-second-order rate equation and the activation energy (E(a)) was derived using the Arrhenius equation. Thermodynamic parameters such as DeltaH(0), DeltaS(0), and DeltaG(0) were calculated from the slope and intercept of linear plot of lnK(D) against 1/T. The DeltaH(0) and DeltaG(0) values of PO(3-)(4) adsorption on the blast furnace slag show endothermic heat of adsorption. But there is a negative free energy value, indicating that the process of PO(3-)(4) adsorption is favored at high temperatures.

  17. Glassy slags as novel waste forms for remediating mixed wastes with high metal contents

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Gong, M.; Ebert, W.L.

    1994-03-01

    Argonne National Laboratory (ANL) is developing a glassy slag final waste form for the remediation of low-level radioactive and mixed wastes with high metal contents. This waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. This work indicates that glassy slag shows promise as final waste form because (1) it has similar or better chemical durability than high-level nuclear waste (HLW) glasses, (2) it can incorporate large amounts of metal wastes, (3) it can incorporate waste streams having low contents of flux components (boron and alkalis), (4) it has less stringent processing requirements (e.g., viscosity and electric conductivity) than glass waste forms, (5) its production can require little or no purchased additives, which can result in greater reduction in waste volume and overall treatment costs. By using glassy slag waste forms, minimum additive waste stabilization approach can be applied to a much wider range of waste streams than those amenable only to glass waste forms.

  18. Dusts, scale, slags, sludges... Not wastes, but sources of profits

    NASA Astrophysics Data System (ADS)

    Koros, Peter J.

    2003-12-01

    Historically, the steel industry has focused on the need for and the many benefits of recycling steel that is discarded either in its own or in its customers’ manufacturing processes, as well as in recovery and reuse of steel scrap that arises after the product has served its intended purpose. In fact, modern steelmaking relies on the use of recycled iron units for at least half of its production. The other side of the story is the fate of the non-steel by-products (e.g., oxide dusts, sludges, scales, slags, spent refractories and the contained “low grade” energy units that are generated as natural adjuncts to iron and steelmaking processes). These valuable by-products often are classified as “wastes” and are discarded to landfills, at significant cost, although in reality they offer significant potential for cost savings or profit if reintroduced into the industrial arena via well planned programs. Examples of such instances will be presented, including energy credit issues, in the hope of pointing the way for future expansion of benefits from these opportunities. Preparing for a challenge and honor such as the Howe Memorial Lecture, one has to stand in awe of the accomplishments of the predecessor we honor in this forum. He worked in the early days of our industry without the benefits of the many technological improvements he and his successors brought to play as the years went by. John Stubbles, in his Howe Memorial Lecture in 1997,[1] presented a masterful and entertaining biography of Howe and his very active and prolific life. Perhaps the most telling quotation he attributed to Howe is very pertinent to the topic we will address presently: “Metallurgy lives by profit, not logic,” to which I would like to add a comment that bears on the topic of this lecture from the 1991 Howe lecturer, my friend and mentor Bill Dennis, “Where there is muck, there is money.” There are numerous examples of “one hand washes the other” in this business; that

  19. Recovery of copper and cobalt from ancient slag.

    PubMed

    Bulut, Gülay

    2006-04-01

    About 2.5 million tonnes of copper smelter slag are available in Küre, northern part of Turkey. This slag contains large amounts of metallic values such as copper and cobalt. A representative slag sample containing 0.98% Cu, 0.49% Co and 51.47% Fe was used in the experimental studies. Two different methods, direct acid leaching and acid baking followed by hot water leaching were used for recovering Cu and Co from the slag. The effects of leaching time, temperature and acid concentration on Cu- and Co-dissolving efficiencies were investigated in the direct acid leaching tests. The optimum leaching conditions were found to be a leaching time of 2 h, acid concentration of 120 g L(-1), and temperature of 60 degrees C. Under these conditions, 78% Cu and 90% Co were extracted. In the acid baking + hot water leaching tests, 74% Co was dissolved after 1 h of roasting at 200 degrees C using a 3:1 acid:slag ratio, whereas the Cu-dissolving efficiency was 79% and the total slag weight loss was approximately 50%.

  20. Uranium distribution in pseudowollastonite slag from a phosphorus furnace

    USGS Publications Warehouse

    Young, Edward; Altschuler, Zalman S.

    1956-01-01

    Silicate slag from the Victor Chemical Company phosphorus furnace at Tarpon Springs, Fla., has been found to consist essentially of pseudowollastonite, α-CaSiO3. The first-formed crystals are euhedral laths which form a mesh making up most of the slag. As the slag continues to solidify, its composition changes slightly and more equant, subhedral crystals of pseudowollastonite are deposited within the framework of the earlier material. Finally, anherdral masses of fibrous, poorly crystallized material are deposited in the remaining pore spaces which are not always completely filled. Spherules of iron phosphide, Fe2P, occur very sparsely in the slag as inclusions from the immiscible iron phosphide melt. Uranium content increases in the later crystal products of the slag, and by heavy-liquid fractionation it has been possible to segregate partially the phases and to obtain a fourfold concentration of uranium in 5 percent of the material and a twofold concentration in 30 percent of the material. Nuclear-emulsion studies indicate that the last phases of the silicate slag are actually eight times as radioactive as the early phases. In addition, the iron phosphide spherules are comparably enriches in uranium.

  1. Recycling of ladle slag in cement composites: Environmental impacts.

    PubMed

    Serjun, Vesna Zalar; Mladenovič, Ana; Mirtič, Breda; Meden, Anton; Ščančar, Janez; Milačič, Radmila

    2015-09-01

    In the present work compact and ground cement composites in which 30% of cement by mass was replaced by ladle slag were investigated for their chemical and physico-mechanical properties. To evaluate long-term environmental impacts, leachability test based on diffusion, which combined both, diffusion and dissolution of contaminants, was performed in water and saline water. Total element concentrations and Cr(VI) were determined in leachates over a time period of 180days. At the end of the experiment, the mineralogical composition and the physico-mechanical stability of cement composites was also assessed. The results revealed that Cr(III) and Cr(VI) were immobilized by the hydration products formed in the cement composites with the addition of ladle slag. Cr(VI) content originating from the cement was also appreciably reduced by Fe(II) from minerals present in the added ladle slag, which thus had significant positive environmental effects. Among metals, only Mo and Ba were leached in elevated concentrations, but solely in ground cement composites with the addition of ladle slag. Lower V concentrations were observed in leachates of ground than compact composite. It was demonstrated that the presence of ladle slag in cement composites can even contribute to improved mortar resistance. The investigated ladle slag can be successfully implemented in cement composites as supplementary cementitious material.

  2. Stabilization of Black Cotton Soil Using Micro-fine Slag

    NASA Astrophysics Data System (ADS)

    Shukla, Rajesh Prasad; Parihar, Niraj Singh

    2016-09-01

    This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

  3. Effects of Slag Ejection on Solid Rocket Motor Performance

    NASA Technical Reports Server (NTRS)

    Whitesides, R. Harold; Purinton, David C.; Hengel, John E.; Skelley, Stephen E.

    1995-01-01

    In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

  4. Growth promotion effect of steelmaking slag on Spirulina platensis

    NASA Astrophysics Data System (ADS)

    Nogami, R.; Tam, L. T.; Anh, H. T. L.; Quynh, H. T. H.; Thom, L. T.; Nhat, P. V.; Thu, N. T. H.; Hong, D. D.; Wakisaka, M.

    2016-04-01

    A growth promotion effect of steelmaking slag on Spirulina platensis M135 was investigated. The growth promotion effect was obtained that was 1.27 times greater than that obtained by the control by adding 500 mg L-1 of steelmaking slag and culturing for 60 days. The lipid content decreased in a concentration-dependent manner with steelmaking slag, whereas the carbohydrate content remained constant. The protein content of S. platensis M135 increased in a concentration-dependent manner with steelmaking slag when cultured at day 45. The superoxide dismutase activity of S. platensis M135 exhibited a decreasing trend in a time-dependent manner and an increasing trend in the control. The superoxide dismutase activity was lower than that of the control at day 1 but was higher at day 30. No genetic damage was observed up to 500 mg L-1 of steelmaking slag at 30 days of culture. Recovery from genetic damage was observed at 1,000 mg L-1 of steelmaking slag but not at higher concentrations.

  5. The optimisation of the viscosity of lubricating slags used in the continuous casting of steel

    NASA Astrophysics Data System (ADS)

    Gheorghiu, Csaba Attila; Hepuť, Teodor; Popa, Erika

    2016-06-01

    In the steel continuous casting process, the mould lubrication has a very important technological role, with direct effects on the continuous cast blank quality. The lubrication process is directly influenced by the synthetic flux viscosity (slag thickness), which is determined on its turn by the chemical composition and the temperature. The researches made aimed to establish some correlation relationships between the viscosity, chemical composition and temperature, analytically and graphically expressed, by processing the data in the Matlab program. Based on these correlations the best chemical compositions of the lubrication fluxes are established.

  6. Portland cement-blast furnace slag blends in oilwell cementing applications

    SciTech Connect

    Mueller, D.T.; DiLullo, G.; Hibbeler, J.

    1995-12-31

    Recent investigations of blast furnace slag cementing technologies. have been expanded to include Portland cement/blast furnace slag blends. Mixtures of Portland cement and blast furnace slag, while having a long history of use in the construction industry, have not been used extensively in oilwell cementing applications. Test results indicate that blending blast furnace slag with Portland cement produces a high quality well cementing material. Presented are the design guidelines and laboratory test data relative to mixtures of blast furnace slag and Portland cements. Case histories delineating the use of blast furnace slag - Portland cement blends infield applications are also included.

  7. Activity coefficients of NiO and CoO in CaO-Al2O3-SiO2 slag and their application to the recycling of Ni-Co-Fe-based end-of-life superalloys via remelting

    NASA Astrophysics Data System (ADS)

    Lu, Xin; Miki, Takahiro; Nagasaka, Tetsuya

    2017-01-01

    To design optimal pyrometallurgical processes for nickel and cobalt recycling, and more particularly for the end-of-life process of Ni-Co-Fe-based end-of-life (EoL) superalloys, knowledge of their activity coefficients in slags is essential. In this study, the activity coefficients of NiO and CoO in CaO-Al2O3-SiO2 slag, a candidate slag used for the EoL superalloy remelting process, were measured using gas/slag/metal equilibrium experiments. These activity coefficients were then used to consider the recycling efficiency of nickel and cobalt by remelting EoL superalloys using CaO-Al2O3-SiO2 slag. The activity coefficients of NiO and CoO in CaO-Al2O3-SiO2 slag both show a positive deviation from Raoult's law, with values that vary from 1 to 5 depending on the change in basicity. The activity coefficients of NiO and CoO peak in the slag with a composition near B = (%CaO)/(%SiO2) = 1, where B is the basicity. We observed that controlling the slag composition at approximately B = 1 effectively reduces the cobalt and nickel oxidation losses and promotes the oxidation removal of iron during the remelting process of EoL superalloys.

  8. Influence of coal ash and slag dumping on dump waste waters of the Kostolac power plants (Serbia)

    SciTech Connect

    Popovic, A.; Djinovic, J.

    2006-10-01

    The content of selected trace and major elements in the river water used for transport, as well as in the subcategories of the waste waters (overflow and drainage) were analyzed in order to establish the influence of transport and dumping of coal ash and slag from the 'Kostolac A' and 'Kostolac B' power plants located 100 km from Belgrade (Serbia). It was found that during transport of coal ash and slag to the dump, the water used for transport becomes enriched with manganese, nickel, zinc, chromium, vanadium, titanium, cobalt, arsenic, aluminum, and silicon, while more calcium, iron, cadmium, and lead are adsorbed by the ash and slag than is released from them. There is also an equilibrium between the release and adsorption processes of copper and magnesium during transport. The vertical penetration of the water used for transport results in a release of calcium, magnesium, manganese, and cadmium to the environment, while iron, nickel, zinc, chromium, copper, lead, vanadium, titanium, cobalt, and arsenic are adsorbed by the fractions of coal ash and slag in the dump.

  9. Can iron-making and steelmaking slag products be used to sequester CO2? Passive weathering and active carbonation experiments.

    NASA Astrophysics Data System (ADS)

    Worrall, Fred; Dobrzański, Andrew

    2015-04-01

    The high calcium content of iron and steel-making slags has been highlighted as providing a suitable feedstock material and medium with which to sequester CO2 into geologically stable carbonate phases. Optimisation of the natural carbonation process provides the potential for increasing the degree of carbonation above that possible via passive weathering. This study has assessed the baseline passive carbonation potential of several different slag products (graded steel slag aggregate, pellite, GBFS) within the climate of the northern UK. This baseline was then used as a comparison to the carbonation values achieved by the same products when actively reacted in a CO2-rich environment. The active carbonation phase of the project involved a factorial experimental study of materials reacted at 1MPa/10MPa CO2 pressure and 25˚C/125˚C. This study has shown: 1) That active carbonation of these products can successfully sequester additional CO2. 2) Carbonation potential in general is highly dependent upon grain size within material types, 3) There is a material-dependant cost-benefit issue when using different active carbonation conditions as well as the choice to use active vs. passive carbonation. The median sequestration potential of the slag products in this study is equivalent to the total emissions from 910 people from the UK; the CO2 emissions from 10000 tonnes of cement production; or 340000 tonnes of steel production.

  10. LWA demonstration applications using Illinois coal gasification slag: Phase 2. Technical report, September 1--November 30, 1993

    SciTech Connect

    Choudhry, V.; Steck, P.

    1993-12-31

    The objectives of this program are to demonstrate the feasibility of producing ultra-lightweight aggregates (ULWA) from solid residues (slag) generated during the gasification of Illinois coals, and to test the products as substitutes for conventional aggregates produced by pyroprocessing of perlite ores. In Phase 1 of this project, Praxis developed a pilotscale production technique and produced a large batch of expanded aggregates from an Illinois coal slag feed. The Phase 2 work focuses on characterization and applications-oriented testing of the expanded slag products as substitutes for conventional ULWAs. Target applications include high-volume uses such as loose fill insulation, insulating concrete, lightweight precast products (blocks), waterproof wallboard, rooftiles, and filtration media. The precast products will be subjected to performance and characterization testing in conjunction with a commercial manufacturer of such products in order to obtain input from a potential user. The production of value-added products from slag will eliminate a solid waste and possibly enhance the overall gasification process economics, especially when the avoided costs of disposal are taken into consideration.

  11. Mineral precipitation and dissolution at two slag-disposal sites in northwestern Indiana, USA

    USGS Publications Warehouse

    Bayless, E.R.; Schulz, M.S.

    2003-01-01

    Slag is a ubiquitous byproduct of the iron- and steel-refining industries. In northwestern Indiana and northeastern Illinois, slag has been deposited over more than 52 km2 of land surface. Despite the widespread use of slag for fill and construction purposes, little is known about its chemical effects on the environment. Two slagdisposal sites were examined in northwestern Indiana where slag was deposited over the native glacial deposits. At a third site, where slag was not present, background conditions were defined. Samples were collected from cores and drill cuttings and described with scanning electron microscopy and electron microprobe analysis. Ground-water samples were collected and used to assess thermodynamic equilibria between authigenic minerals and existing conditions. Differences in the mineralogy at background and slag-affected sites were apparent. Calcite, dolomite, gypsum, iron oxides, and clay minerals were abundant in native sediments immediately beneath the slag. Mineral features indicated that these minerals precipitated rapidly from slag drainage and co-precipitated minor amounts of non-calcium metals and trace elements. Quartz fragments immediately beneath the slag showed extensive pitting that was not apparent in sediments from the background site, indicating chemical weathering by the hyperalkaline slag drainage. The environmental impacts of slag-related mineral precipitation include disruption of natural ground-water flow patterns and bed-sediment armoring in adjacent surface-water systems. Dissolution of native quartz by the hyperalkaline drainage may cause instability in structures situated over slag fill or in roadways comprised of slag aggregates.

  12. Application of Two-Phase CFD to the Design and Analysis of a Subscale Motor Experiment to Evaluate Propellant Slag Production

    NASA Technical Reports Server (NTRS)

    Whitesides, R. Harold; Dill, Richard A.

    1996-01-01

    The redesigned solid rocket motor (RSRM) Pressure Perturbation Investigation Team concluded that the cause of recent pressure spikes during both static and flight motor burns was the expulsion of molten aluminum oxide slag from a pool which collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes which may relate to subtle differences in propellant ingredient characteristics such as particle size distribution, contaminants, or processing variations. In order to determine the effect of suspect propellant ingredient characteristics on the propensity for slag production in a real motor environment, a subscale motor experiment was designed. An existing 5 inch ballistic test motor was selected as the basic test vehicle due to low cost and quick turn around times. The standard converging/diverging nozzle was replaced with a submerged nozzle nose design to provide a positive trap for the slag which would increase both the quantity and repeatability of measured slag weights. Computational fluid dynamics (CFD) was used to assess a variety of submerged nose configurations to identify the design which possessed the best capability to reliably collect slag. CFD also was used to assure that the final selected nozzle design would result in flow field characteristics such as dividing streamline location, nose attach point, and separated flow structure which would have similtude with the RSRM submerged nozzle nose flow field. It also was decided to spin the 5 inch motor about its longitudinal axis to further enhance slag collection quantities. Again, CFD was used to select an appropriate spin rate along with other considerations, including the avoidance of burn rate enhancement from radial acceleration effects.

  13. Separation of Iron Phase and P-Bearing Slag Phase from Gaseous-Reduced, High-Phosphorous Oolitic Iron Ore at 1473 K (1200 °C) by Super Gravity

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Zhong, Yiwei; Guo, Lei; Guo, Zhancheng

    2016-04-01

    In situ observation on the morphology evolution and phosphorous migration of gaseous-reduced, high-phosphorous oolitic iron ore during the melting process was carried out with a high-temperature confocal scanning laser microscope. The results showed that 1473 K (1200 °C) was a critical temperature at which the gangue minerals started to form into the slag phase while the iron grains remained in a solid state; in addition, the phosphorus remained in the slag phase. Since the separation of iron grains and P-bearing slag was not achieved at the low temperature under the conventional conditions, separate experiments of the iron phase and the P-bearing slag phase from gaseous-reduced, high-phosphorous oolitic iron ore at 1473 K (1200 °C) by super gravity were carried out in this study. Based on the iron-slag separation by super gravity, phosphorus was removed effectively from the iron phase at the temperature below the melting point of iron. Iron grains moved along the super-gravity direction, joined, and concentrated as the iron phase on the filter, whereas the slag phase containing apatite crystals broke through the barriers of the iron grains and went through the filter. Consequently, increasing the gravity coefficient was definitely beneficial for the separation of the P-bearing slag phase from the iron phase. With the gravity coefficient of G = 1200, the mass fractions of separated slag and iron phases were close to their respective theoretical values, and the mass fraction of MFe in the separated iron phase was up to 98.09 wt pct and that of P was decreased to 0.083 wt pct. The recovery of MFe in the iron phase and that of P in the slag phase were up to 99.19 and 95.83 pct, respectively.

  14. Energy-conscious production of titania and titanium powders from slag

    NASA Astrophysics Data System (ADS)

    Middlemas, Scott C.

    Titanium dioxide (TiO2) is used as a whitening agent in numerous domestic and technological applications and is mainly produced by the high temperature chloride process. A new hydrometallurgical process for making commercially pure TiO2 pigment is described with the goal of reducing the necessary energy consumption and CO2 emissions. The process includes alkaline roasting of titania slag with subsequent washing, HCl leaching, solvent extraction, hydrolysis, and calcination stages. The thermodynamics of the roasting reaction were analyzed, and the experimental parameters for each step in the new process were optimized with respect to TiO 2 recovery, final product purity, and total energy requirements. Contacting the leach solution with a tertiary amine extractant resulted in complete Fe extraction in a single stage and proved effective in reducing the concentration of discoloring impurities in the final pigment to commercially acceptable levels. Additionally, a new method of producing Ti powders from titania slag is proposed as a potentially more energy efficient and lower cost alternative to the traditional Kroll process. Thermodynamic analysis and initial experimental results validate the concept of reducing titanium slag with a metal hydride to produce titanium hydride (TiH2) powders, which are subsequently purified by leaching and dehydrided to form Ti powders. The effects of reducing agent type, heating time and temperature, ball milling, powder compaction, and eutectic chloride salts on the conversion of slag to TiH2 powders were determined. The purification of reduced powders through NH4Cl, NaOH, and HCl leaching stages was investigated, and reagent concentration, leaching temperature, and time were varied in order to determine the best conditions for maximum impurity removal and recovery of TiH2. A model plant producing 100,000 tons TiO2 per year was designed that would employ the new method of pigment manufacture. A comparison of the new process and the

  15. Environmental impact of ferrochrome slag in road construction.

    PubMed

    Lind, B B; Fällman, A M; Larsson, L B

    2001-01-01

    Vargon Alloys in Western Sweden is one of the largest producers of ferrochrome slag in Europe. Ferrochrome slag is a by-product from the production of ferrochrome, an essential component in stainless steel. Extensive tests have been carried out on the physical properties of the ferrochrome slag from Vargon Alloys and it was found to be highly suitable as road construction material. The composition and leaching tests of the ferrochrome slag show that the chromium content is high, 1-3%, although leaching under normal conditions is very low. With the exception of potassium (K), which had a potential leaching capacity (availability test) of around 16%, the leaching of chromium, nickel, zinc and other elements was just a few per cent. However, all these tests were conducted in the laboratory. What happens out in the field, under the influence of acid rain and biological activity, and how does this compare with the laboratory results? To answer this question an investigation was carried out to study the environmental impact of ferrochrome slag in roads that were built in 1994. The investigation includes soil sampling (total content and leachable amounts of metals) and groundwater analysis (filtered and non-filtered samples). In addition, a new method involving the bio-uptake of chromium and other metals by the roots of the dandelion (Taraxacum officinale) was tested. The results show that there was a low migration of particles from the slag to the underlying soil and that the leaching into the groundwater was also low for all the elements analysed. However, there seemed to be a significant uptake of Cr by plants growing with their roots in the slag. An investigation of plant uptake was an important complement to laboratory leaching tests on alternative materials.

  16. Geochemical and mineralogical controls on trace element release from the Penn Mine base-metal slag dump, California

    USGS Publications Warehouse

    Parsons, M.B.; Bird, D.K.; Einaudi, M.T.; Alpers, C.N.

    2001-01-01

    Base-metal slag deposits at the Penn Mine in Calaveras County, California, are a source of environmental contamination through leaching of potentially toxic elements. Historical Cu smelting at Penn Mine (1865-1919) generated approximately 200,000 m3 of slag. The slag deposits, which are flooded annually by a reservoir used for drinking water and irrigation, also may be in contact with acidic ground waters (pH < 4) from the adjacent mine area. Slags vary from grey to black, are glassy to crystalline, and range in size from coarse sand to large (0.6 ?? 0.7 ?? 1.5 m), tub-shaped casts. Metals are hosted by a variety of minerals and two glass phases. On the basis of mineralogy, slags are characterized by 4 main types: fayalite-rich, glassy, willemite-rich, and sulfide-rich. The ranges in metal and metalloid concentrations of 17 slag samples are: As, 0.0004-0.92; Ba, 0.13-2.9; Cd, 0.0014-1.4; Cu, 0.18-6.4; Pb, 0.02-11; and Zn, 3.2-28 wt.%. Leachates from Toxicity Characteristic Leaching Procedure tests (acetic acid buffered at pH 4.93) on two wiltemite-rich slags contained Cd and Pb concentrations (up to 2.5 and 30 mg/l, respectively) in excess of US Environmental Protection Agency (USEPA) regulatory limits. Analyses of filtered (0.45 ??m) water, collected within the flooded slag dump during reservoir drawdown, reveal concentrations of Cd (1.7 ??g/l), Cu (35 ??g/l), and Zn (250 ??g/l) that exceed USEPA chronic toxicity guidelines for the protection of aquatic life. Data from field and laboratory studies were used to develop geochemical models with the program EQ3/6 that simulate irreversible mass-transfer between slag deposits and reservoir waters. These models include kinetic rate laws for abiotic sulfide oxidation and surface-controlled dissolution of silicates, oxides, and glass. Calculations demonstrate that the main processes controlling dissolved metal concentrations are (1) dissolution of fayalite, willemite, and glass; (2) sulfide oxidation; and (3) secondary

  17. Influence of Basicity and MgO on Fluidity and Desulfurization Ability of High Aluminum Slag

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Meng, Qing-min; Long, Hong-ming; Li, Jia-xin

    2016-08-01

    The viscosity of experimental slag, which was mixed based on the composition of a practical blast furnace slag, was measured in this paper. The influence of Al2O3 and MgO content, basicity R2 = w(CaO)/w(SiO2) on the fluidity of slag was studied. The stepwise regression analysis in SPSS was used to reveal the relationship between sulfur distribution coefficient LS and slag composition as well as furnace temperature. The results show that increasing of MgO up to 12% can decrease the slag viscosity. The w(MgO) should be controlled below 8% when there is 20% Al2O3 in the slag. Temperature of hot metal and content of CaO in slag are the two dominant factors on the desulfurization capacity of slag.

  18. New laser technology helps reduce coal-slagging headaches

    SciTech Connect

    Neville, A.

    2009-02-15

    Laser-induced breakdown spectroscopy (LIBS) is starting to light the way for power plant operators who want to reduce coal ash deposition in their boilers. The method was developed by Lehigh University's Energy Research Centre and the Energy Research Co. The LIBS system analyzes the chemical properties of coal using a pulsating laser with two frequencies, one infrared and one visible light. The laser vaporizes a sample, resulting in a distinct elemental signature. From these data, a newly developed software package containing artificial neural network (ANN) models estimates ash fusion temperature and predicts coal slagging potential. LIBS is the size of a table top, safe to use and provides instantaneous data without interrupting the process. The performance of the LIBS system was verified in lab experiments and then the system was set up at Dominion's Brayton Point Power Station, a 1,150-MW coal-fired power plant in Somerset, MA. The project demonstrated the merit of the LIBS system that produces coal elemental analysis and estimated fusion temperatures. Further development is needed to equip a LIBS system with an automatic online coal-sampling attachment and to achieve higher accuracy and repeatability. The researchers have been awarded a second DOE grant to fund development of a commercial prototype of the LIBS system. 2 figs., 2 photos.

  19. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  20. Slagging retrofit pulsed coal combustor: Final report

    SciTech Connect

    Not Available

    1987-01-01

    A concept for a novel form of slagging retrofit pulsed coal combustor was tested in the laboratory. The combustor is based on controlled use of a form of high pressure amplitude combustion instability. The approach adopted was to resolve, in single pulse experiments, the basic technical issues arising in the development of the combustor. In a cold flow device, the issues of coal spatial distribution were addressed and a combustor and solids disperser configuration was developed to give uniform coal distribution in the combustor. Single pulse ignition experiments were conducted to determine the pressure rise in combustor, pressure rise-decay times, and coal conversion a function of various operating variables. Coal injection, flame propagation, and blowdown times leading to potential combustor size reduction of three times over steady flow combustors were demonstrated. The results give high pressure exhaust leading to potentially improved downstream heat transfer and reduced boiler size. Finally, zero-, one-, and two-dimensional mathematical models were developed in support of the experiments and also to provide design capability. 11 refs., 43 figs.

  1. Separation of Anosovite from Modified Titanium-Bearing Slag Melt in a Reducing Atmosphere by Supergravity

    NASA Astrophysics Data System (ADS)

    Lu, Yang; Gao, Jintao; Wang, Fuqiang; Guo, Zhancheng

    2017-04-01

    The anosovite was effectively separated from the modified titanium (Ti)-bearing slag melt in a reducing atmosphere by supergravity. The slag melt went through the filter along the supergravity direction, whereas the high-purity rod-shaped anosovite crystals of size 200 to 4000 μm were intercepted by the filter and separated from the slag melt. Moreover, the effects of slag composition and gravity coefficient on the reduction, precipitation, and separation of anosovite crystals were investigated further.

  2. Investigation of High-Temperature Slag/Copper/Spinel Interactions

    NASA Astrophysics Data System (ADS)

    De Wilde, Evelien; Bellemans, Inge; Campforts, Mieke; Guo, Muxing; Blanpain, Bart; Moelans, Nele; Verbeken, Kim

    2016-12-01

    An important cause for the mechanical entrainment of copper droplets in slags during primary and secondary copper production is their interaction with solid spinel particles, hindering the sedimentation of the copper droplets. In the present study, the interactions between the three phases involved (slag-Cu droplets-spinel solids) were investigated using an adapted sessile drop experiment, combined with detailed microstructural investigation of the interaction zone. An industrially relevant synthetic PbO-CaO-SiO2-Cu2O-Al2O3-FeO-ZnO slag system, a MgAl2O4 spinel particle, and pure copper were examined with electron microscopy after their brief interaction at 1523 K (1250 °C). Based on the experimental results, a mechanism depending on the interlinked dissolved Cu and oxygen contents within the slag is proposed to describe the origin of the phenomenon of sticking Cu alloy droplets. In addition, the oxygen potential gradient across the phases ( i.e., liquid Cu, slag, and spinel) appears to affect the Cu entrainment, as deduced from a microstructural analysis.

  3. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition.

  4. Synthesis of highly efficient CaO-based, self-stabilizing CO2 sorbents via structure-reforming of steel slag.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Yan, Feng; Li, Kaimin; Chen, Xuejing

    2015-06-16

    Capturing anthropogenic CO2 in a cost-effective and highly efficient manner is one of the most challenging issues faced by scientists today. Herein, we report a novel structure-reforming approach to convert steel slag, a cheap, abundant, and nontoxic calcium-rich industrial waste, as the only feedstock into superior CaO-based, self-stabilizing CO2 sorbents. The CO2 capture capacity of all the steel slag-derived sorbents was improved more than 10-fold compared to the raw slag, with the maximum uptake of CO2 achieving at 0.50 gCO2 gsorbent(-1). Additionally, the initial steel slag-derived sorbent could retain 0.25 gCO2 gsorbent(-1), that is, a decay rate of only 12% over 30 carbonation-calcination cycles, the excellent self-stabilizing property allowed it to significantly outperform conventional CaO, and match with most of the existing synthetic CaO-based sorbents. A synergistic effect that facilitated CO2 capture by CaO-based sorbents was clearly recognized when Mg and Al, the most common elements in steel slag, coexisted with CaO in the forms of MgO and Al2O3, respectively. During the calcium looping process, MgO served as a well spacer to increase the porosity of sorbents together with Al2O3 serving as a durable stabilizer to coresist the sintering of CaCO3 grains at high temperatures.

  5. A Study on Suitability of EAF Oxidizing Slag in Concrete: An Eco-Friendly and Sustainable Replacement for Natural Coarse Aggregate

    PubMed Central

    Sekaran, Alan; Palaniswamy, Murthi; Balaraju, Sivagnanaprakash

    2015-01-01

    Environmental and economic factors increasingly encourage higher utility of industrial by-products. The basic objective of this study was to identify alternative source for good quality aggregates which is depleting very fast due to fast pace of construction activities in India. EAF oxidizing slag as a by-product obtained during the process in steel making industry provides great opportunity to utilize it as an alternative to normally available coarse aggregates. The primary aim of this research was to evaluate the physical, mechanical, and durability properties of concrete made with EAF oxidizing slag in addition to supplementary cementing material fly ash. This study presents the experimental investigations carried out on concrete grades of M20 and M30 with three mixes: (i) Mix A, conventional concrete mix with no material substitution, (ii) Mix B, 30% replacement of cement with fly ash, and (iii) Mix C, 30% replacement of cement with fly ash and 50% replacement of coarse aggregate with EAF oxidizing slag. Tests were conducted to determine mechanical and durability properties up to the age of 90 days. The test results concluded that concrete made with EAF oxidizing slag and fly ash (Mix C) had greater strength and durability characteristics when compared to Mix A and Mix B. Based on the overall observations, it could be recommended that EAF oxidizing slag and fly ash could be effectively utilized as coarse aggregate replacement and cement replacement in all concrete applications. PMID:26421315

  6. Production of Synthetic Rutile from Molten Titanium Slag with the Addition of B2O3

    NASA Astrophysics Data System (ADS)

    Fan, Helin; Duan, Huamei; Tan, Kai; Li, Yuankun; Chen, Dengfu; Long, Mujun; Liu, Tao

    2017-02-01

    A new process of producing synthetic rutile from molten titanium slag with the addition B2O3 is proposed. The process includes a molten modification process and a leaching process. The molten modification process was conducted by adding B2O3 into molten slag. The leaching process was conducted by adding hydrochloric acid and subsequent NaOH. The results show that CaO and MgO are leached out by hydrochloric acid and that synthetic rutile is further improved by NaOH. The optimized conditions are 2% B2O3 amount, 5% hydrochloric concentration, 80°C leaching temperature, and 30 min leaching time. The synthetic rutile with 86.77% TiO2 and 1.23% (CaO + MgO) was prepared. From x-ray diffraction results, thermodynamic calculation and the theory of bond parameter function, with the addition of B2O3, calcium silicate is transformed into calcium borate and anosovite is transformed into magnesium borate. Calcium borate and magnesium borate are leached out by hydrochloric acid, leading to the enrichment of rutile.

  7. Size-dependent enrichment of waste slag aggregate fragments abraded from asphalt concrete.

    PubMed

    Takahashi, Fumitake; Shimaoka, Takayuki; Gardner, Kevin; Kida, Akiko

    2011-10-30

    Authors consider the environmental prospects of using melted waste slag as the aggregate for asphalt pavement. In particular, the enrichment of slag-derived fragments in fine abrasion dust particles originated from slag asphalt concrete and its size dependency were concerned. A series of surface abrasion tests for asphalt concrete specimens, containing only natural aggregates as reference or 30 wt% of substituted slag aggregates, were performed. Although two of three slag-asphalt concretes generated 1.5-3.0 times larger amount of abrasion dust than the reference asphalt concrete did, it could not be explained only by abrasion resistance of slag. The enrichment of slag-derived fragments in abrasion dust, estimated on the basis of the peak intensity of quartz and heavy metal concentrations, had size dependency for all slag-asphalt concretes. Slag-derived fragments were enriched in abrasion dust particles with diameters of 150-1000 μm. Enrichment factors were 1.4-2.1. In contrast, there was no enrichment in abrasion dust particles with diameter less than 75 μm. This suggests that prior airborne-size fragmentation of substituted slag aggregates does not need to be considered for tested slag aggregates when environmental risks of abrasion dust of slag-asphalt pavement are assessed.

  8. Role of prereduced pellets in the slag foaming in modern EAFs

    NASA Astrophysics Data System (ADS)

    Kozhukhov, A. A.

    2013-06-01

    The problems of electric arc furnace slags are considered, and the role of prereduced pellets in the slag foaming in electric arc furnaces is studied. The optimum rate of loading of prereduced pellets into a furnace that ensures effective steelmaking slag foaming is determined as a function of the degree of pellet prereduction.

  9. Field Trial Results of an Improved Refractory Material for Slagging Gasifiers

    SciTech Connect

    Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Petty, A.V., Jr.; Thomas, H.; Prior, H.D.; Schnake, M.

    2006-09-01

    Gasifiers are used commercially to react a carbon feedstock with water and oxygen under reducing conditions; producing chemicals used as feedstock for other processes, fuel for power plants, and/or steam used in other processes. A gasifier acts as a high temperature, high pressure reaction chamber, typically operating between 1250-1575°C, and with pressures between 300-1000 psi. Ash that originates from mineral impurities in the carbon feedstock becomes a by-product of gasification. In a slagging gasifier it melts, forming a liquid which flows down the gasifier sidewall; penetrating and wearing away the refractory liner by corrosive dissolution, abrasive wear, or by other processes such as spalling. The refractory liner must withstand the severe service environment, protecting the steel shell against corrosive gases, temperature, and material wear. Users have identified refractory service life as the most important limitation to sustained on-line availability of gasifiers, limiting gasifier acceptance and use by industry. The National Energy Technology Laboratory in Albany, OR, has developed and patented (US Patent # 6,815,386) a phosphate containing high chrome oxide refractory for use in slagging gasifiers. In cooperation with ANH Refractories Company, this refractory material has been commercially produced and is undergoing field tests in commercial gasifiers. An analysis of data from these field tests indicates that the phosphate containing refractory results in an improved service life over other refractory materials currently used as gasifier liners. Results from the post-mortem analysis of the field trial in relation to the failure mechanisms in a slagging gasifier will be presented.

  10. Pyrochemical recovery of plutonium from calcium fluoride reduction slag

    DOEpatents

    Christensen, D.C.

    A pyrochemical method of recovering finely dispersed plutonium metal from calcium fluoride reduction slag is claimed. The plutonium-bearing slag is crushed and melted in the presence of at least an equimolar amount of calcium chloride and a few percent metallic calcium. The calcium chloride reduces the melting point and thereby decreases the viscosity of the molten mixture. The calcium reduces any oxidized plutonium in the mixture and also causes the dispersed plutonium metal to coalesce and settle out as a separate metallic phase at the bottom of the reaction vessel. Upon cooling the mixture to room temperature, the solid plutonium can be cleanly separated from the overlying solid slag, with an average recovery yield on the order of 96 percent.

  11. A clean coal combustion technology-slagging combustors

    SciTech Connect

    Chang, S. L.; Berry, G. F.

    1989-03-01

    Slagging combustion is an advanced clean coal technology technique characterized by low NOx and SOx emission, high combustion efficiency, high ash removal, simple design and compact size. The design of slagging combustors has operational flexibility for a wide range of applications, including retrofitting boilers, magnetohydrodynamic combustors, coal-fired gas turbines, gasifiers and hazardous waste incinerators. In recent years, developers of slagging combustors have achieved encouraging progress toward the commercialization of this technology. Although there is a diversity of technical approaches among the developers, they all aim for a compact design of pulverized coal combustion with high heat release and sub-stoichiometric combustion regimes of operation to suppress NOx formation, and most aim to capture sulfur by using sorbent injection in the combustor. If the present pace toward commercialization continues, retrofitting boilers of sizes ranging from 20 to 250 MMBtu/hr (5.9 to 73 MWt) may be available for commercial use in the 1990's. 18 refs., 2 figs.

  12. Computer modeling brings slag control into the 21st century

    SciTech Connect

    Smyrniotis, C.

    2005-10-01

    Many power plants have switched from bituminous coals to Powder River Basin coals to comply with lower SOx emissions limits. Although this has been a successful strategy, increased slagging has led many plants to seek coals with lower sodium content. But the increased demand for these coals has raised their prices. Can anything else be done to simultaneously widen fuel options, control costs, and keep the slag devil at bay? Targeted In-Furnace Injection (TIFI), which uses CFD modeling and virtual reality visualization techniques can address all three issues. The modelling program targets areas of the radiant and convection sections of a boiler with chemicals to reduce or eliminate slagging and fouling. The article describes the two different forms of CFD modelling and the virtual reality engine used in TIFI technology. The technology has been successfully used with the same chemical attitude for three years at Hugo Station in Fort Towson, OK. 3 figs.

  13. Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor. Third quarterly technical progress report, April 1--June 30, 1996

    SciTech Connect

    Zauderer, B.

    1996-09-01

    The primary project objective is to determine the degree of sulfur retention in slag in a full scale cyclone coal combustor. This non-equilibrium process is a key step in the capture and retention of sulfur released during coal combustion by the interaction with calcium based sorbent particles. By encapsulating the sulfur bearing calcium particles in slag, the need for landfilling of this waste is eliminated. This objective will be implemented through a series of up to 20 one day tests carried out in a 20 MMBtu/hr air cooled, slagging combustor-boiler installation located in Philadelphia, PA. The project will consist of two tasks. Task 1 consists of the experiments conducted in the 20 MMBtu/hr combustor, and task 2 will consist of analysis of this data. All the operating procedures for this effort have been developed in the 7 years of operation of this combustor.

  14. Electrolytic Reduction of Titania Slag in Molten Calcium Chloride Bath

    NASA Astrophysics Data System (ADS)

    Mohanty, Jayashree

    2012-05-01

    Ferro-titanium is prepared by direct electrolytic reduction of titania-rich slag obtained from plasma smelting of ilmenite in molten CaCl2. The product after electro-reduction is characterized by x-ray diffraction, scanning electron microscopy, and electron probe microanalysis. The electrolysis is carried out at a cell voltage of 3.0 V, taking graphite as the electrolysis cell as well as the anode, and a titania-rich slag piece wrapped by a nichrome wire is used as the cathode.

  15. Crystallization Behavior of Perovskite in the Synthesized High-Titanium-Bearing Blast Furnace Slag Using Confocal Scanning Laser Microscope

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Liu, Lu; Lv, Xuewei; Bai, Chenguang; Zhang, Shengfu

    2013-10-01

    The isothermal phase composition of high-titanium-bearing slag (23 mass pct TiO2) under an argon atmosphere during cooling process from 1723 K (1450 °C) was calculated by FactSage.6.3 (CRCT-ThermFact Inc., Montréal, Canada). Three main phases, which were perovskite, titania spinel, and clinopyroxene, could form during the cooling process and they precipitated at 1713 K, 1603 K, and 1498 K (1440 °C, 1330 °C, and 1225 °C), respectively. The nonisothermal crystallization process of perovskite in synthesized high-titanium-bearing slag was studied in situ by a confocal scanning laser microscope (CSLM) with cooling rate of 30 K/min. The results showed that the primary phase was perovskite that precipitated at 1703 K (1430 °C). The whole precipitation and growth process of perovskite was obtained, whereas other phases formed as glass under the current experimental conditions. Perovskite grew along a specific growth track and finally appeared with snowflake morphology. The growing kinetics of perovskite formation from molten slag were also mentioned.

  16. Thermodynamics of Gold Dissolution Behavior in CaO-SiO2-Al2O3-MgOsat Slag System

    NASA Astrophysics Data System (ADS)

    Han, Yun Soon; Swinbourne, Douglas R.; Park, Joo Hyun

    2015-12-01

    Gold solubility in the CaO-SiO2-Al2O3-MgOsat slag system was measured at 1773 K (1500 °C) under a CO2-CO atmosphere over a wide range of compositions, i.e., 8 to 40 mass pct CaO, 26 to 50 mass pct SiO2, and 0 to 36 mass pct Al2O3, to determine the dissolution mechanism of gold in the CaO-based metallurgical slags. Gold solubility in the present slag system increased with increasing oxygen partial pressure and increasing activity of CaO. From the thermodynamic analysis, the dissolution mechanism of gold into the (alumino-)silicate melts is proposed as follows according to the activity of basic oxide, which indicates that the predominant species of gold is dependent on slag basicity. {Au}(s) + 1/4{O}2 (g) + 1/2( {{O}^{2 - } } ) = ( {{AuO}^{ - } } ),quad ( {a_{BO} < 0.1} ) {Au}(s) + 1/4{O}2 (g) + 3/2( {{O}^{2 - } } ) = ( {{AuO}2^{3 - } } ),quad ( {a_{BO} > 0.1} ) The enthalpy change for the dissolution of gold into the CaO-SiO2-Al2O3-MgOsat slag system was measured to be about -80 kJ/mol, indicating that the gold dissolution is exothermic. From the iso-Au solubility contours, the dominant factor affecting the gold dissolution behavior is the (CaO + MgO)/SiO2 ratio, whereas the influence of Al2O3 was negligible. Consequently, less basic slags and higher processing temperatures, in conjunction with a strongly reducing atmosphere, are recommended to increase gold recovery during pyro-processing of Au-containing e-wastes.

  17. Utilization of flotation wastes of copper slag as raw material in cement production.

    PubMed

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  18. Controlling chromium slag pollution utilising scavengers: a case of Shandong Province, China.

    PubMed

    Liu, Changhao; Côté, Raymond P

    2015-04-01

    The problem of chromium slag pollution is a great challenge for China. It is now an urgent task for China to take effective measures to eliminate chromium slag pollution. This article examines the case of the treatment of chromium slag in Shandong Province and explores how chromium slag pollution can be eliminated in Shandong Province. It shows that the chromium slag stockpiled by the chemical plants was successfully utilised by local steel companies, who act as 'scavenger companies'. The driving mechanism, seeking a potential 'scavenger company' within the local region and the role of the local government on the case of Shandong Province are discussed. This article concludes that local steel companies can be utilised to effectively and efficiently treat the chromium slag while benefiting the steel companies. The local governments need to play multiple roles in solving the problem of chromium slag pollution. Seeking and identifying 'scavenger companies' within a region could be an important approach to reducing pollution within the region.

  19. Waste activated sludge hydrolysis and acidification: A comparison between sodium hydroxide and steel slag addition.

    PubMed

    Zhang, Ying; Zhang, Chaojie; Zhang, Xuan; Feng, Leiyu; Li, Yongmei; Zhou, Qi

    2016-10-01

    Alkaline treatment with steel slag and NaOH addition were investigated under different pH conditions for the fermentation of waste activated sludge. Better performance was achieved in steel slag addition scenarios for both sludge hydrolysis and acidification. More solubilization of organic matters and much production of higher VFA (volatile fatty acid) in a shorter time can be achieved at pH10 when adjusted by steel slag. Higher enzyme activities were also observed in steel slag addition scenarios under the same pH conditions. Phosphorus concentration in the supernatant increased with fermentation time and pH in NaOH addition scenarios, while in contrast most phosphorus was released and captured by steel slag simultaneously in steel slag addition scenarios. These results suggest that steel slag can be used as a substitute for NaOH in sludge alkaline treatment.

  20. Simultaneous removal of NH4(+) and PO4(3-) at low concentrations from aqueous solution by modified converter slag.

    PubMed

    Duan, Jinming; Fang, Hongda; Lin, Jinmei; Lin, Jianqing; Huang, Zhiyong

    2013-06-01

    In this study, modified converter slag (CS) was characterized in relation to its physicochemical structure, and used for the simultaneous removal of NH4(+) and PO4(3-) at low concentrations from aqueous solutions. The effects of contact time, pH, adsorbent dosage, and temperature on the adsorption process were studied in batch experiments. The results showed that the adsorption capacity of modified converter slag was found to sharply increase as a result of modification. The optimum pH is 5-8. The adsorption process was able to reach equilibrium in 90 minutes. Kinetic data were best described by the pseudo-second-order model. The sorption isotherms were a good fit with the Langmuir model. The maximum adsorption capacities of modified converter slag for NH4(+) and PO4(3-) were 2.59 mg/g and 1.185 mg/g, respectively. Thermodynamic studies indicated that the adsorption was a spontaneous and endothermic process. The calculated values of enthalpy change indicated that ligand exchange, chemical reactions, and precipitation are dominating mechanisms of PO4(3-) removal, while physisorption and ion-exchange are major mechanisms of NH4(+) removal.

  1. Recovery of calcium carbonate from steelmaking slag and utilization for acid mine drainage pre-treatment.

    PubMed

    Mulopo, J; Mashego, M; Zvimba, J N

    2012-01-01

    The conversion of steelmaking slag (a waste product of the steelmaking process) to calcium carbonate (CaCO(3)) was tested using hydrochloric acid, ammonium hydroxide and carbon dioxide via a pH-swing process. Batch reactors were used to assess the technical feasibility of calcium carbonate recovery and its use for pre-treatment of acid mine drainage (AMD) from coal mines. The effects of key process parameters, such as the amount of acid (HCl/calcium molar ratio), the pH and the CO(2) flow rate were considered. It was observed that calcium extraction from steelmaking slag significantly increased with an increase in the amount of hydrochloric acid. The CO(2) flow rate also had a positive effect on the carbonation reaction rate but did not affect the morphology of the calcium carbonate produced for values less than 2 L/min. The CaCO(3) recovered from the bench scale batch reactor demonstrated effective neutralization ability during AMD pre-treatment compared with the commercial laboratory grade CaCO(3).

  2. Nonequilibrium Sulfur Capture and Retention in an Air cooled Slagging Coal Combustion.

    SciTech Connect

    Zauderer, B.

    1997-04-14

    Calcium oxide sorbents injected in a slagging combustor react with the sulfur released during coal combustion to form sulfur bearing particles, some of which are deposited on the liquid slag layer on the combustor wall. Since the solubility of sulfur in liquid slag is low, the slag must be drained from the combustor to limit sulfur re-evolution into the gas phase. The objective of this 24 month project is to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag that is drained from the combustor. The last of the 16 tests planned for this project was completed in the present reporting period. This was the first test in this project that validated one of the primary hypothesis of this project, namely to retain substantial quantities of sulfur in slag requires high slag mass flow rate. Previous attempts to achieve high sulfur retention with artificial slag met limited success. In this, the 16th test, a high, 37%, ash Indian coal was injected into Coal Tech`s 20 MMBtu/hr air cooled, slagging combustor with gypsum, CaSO{sub 4} (2H{sub 2}O). The slag analysis showed that 20% of the sulfur in the gypsum remained in the slag. This is double the highest sulfur concentration in slag measured in numerous test operations with this combustor. While the test results to date have met the objectives of this project, further high slag mass flow rate tests are planned with the Indian coal to optimize sulfur retention in slag.

  3. An Analysis of the Orbital Distribution of Solid Rocket Motor Slag

    NASA Technical Reports Server (NTRS)

    Horstman, Matthew F.; Mulrooney, Mark

    2007-01-01

    The contribution made by orbiting solid rocket motors (SRMs) to the orbital debris environment is both potentially significant and insufficiently studied. A combination of rocket motor design and the mechanisms of the combustion process can lead to the emission of sufficiently large and numerous by-products to warrant assessment of their contribution to the orbital debris environment. These particles are formed during SRM tail-off, or the termination of burn, by the rapid expansion, dissemination, and solidification of the molten Al2O3 slag pool accumulated during the main burn phase of SRMs utilizing immersion-type nozzles. Though the usage of SRMs is low compared to the usage of liquid fueled motors, the propensity of SRMs to generate particles in the 100 m and larger size regime has caused concern regarding their contributing to the debris environment. Particle sizes as large as 1 cm have been witnessed in ground tests conducted under vacuum conditions and comparable sizes have been estimated via ground-based telescopic and in-situ observations of sub-orbital SRM tail-off events. Using sub-orbital and post recovery observations, a simplistic number-size-velocity distribution of slag from on-orbit SRM firings was postulated. In this paper we have developed more elaborate distributions and emission scenarios and modeled the resultant orbital population and its time evolution by incorporating a historical database of SRM launches, propellant masses, and likely location and time of particulate deposition. From this analysis a more comprehensive understanding has been obtained of the role of SRM ejecta in the orbital debris environment, indicating that SRM slag is a significant component of the current and future population.

  4. The Interfacial Transition Zone in Alkali-Activated Slag Mortars

    NASA Astrophysics Data System (ADS)

    San Nicolas, Rackel; Provis, John

    2015-12-01

    The interfacial transition zone (ITZ) is known to strongly influence the mechanical and transport properties of mortars and concretes. This paper studies the ITZ between siliceous (quartz) aggregates and alkali activated slag binders in the context of mortar specimens. Backscattered electron images (BSE) generated in an environmental scanning electron microscope (ESEM) are used to identify unreacted binder components, reaction products and porosity in the zone surrounding aggregate particles, by composition and density contrast. X-ray mapping is used to exclude the regions corresponding to the aggregates from the BSE image of the ITZ, thus enabling analysis of only the binder phases, which are segmented into binary images by grey level discrimination. A distinct yet dense ITZ region is present in the alkali-activated slag mortars, containing a reduced content of unreacted slag particles compared to the bulk binder. The elemental analysis of this region shows that it contains a (C,N)-A-S-H gel which seems to have a higher content of Na (potentially deposited through desiccation of the pore solution) and a lower content of Ca than the bulk inner and outer products forming in the main binding region. These differences are potentially important in terms of long-term concrete performance, as the absence of a highly porous interfacial transition zone region is expected to provide a positive influence on the mechanical and transport properties of alkali-activated slag concretes.

  5. Monitoring the condition of the slag crust in blast furnaces

    SciTech Connect

    Chernov, N.N.; Marder, B.F.; Demidenko, T.V.; Riznitskii, I.G.; Safina, L.A.; Dyshlevich, I.I.; Tkach, A.Ya.

    1988-05-01

    Studies conducted at the Krivorozhstal' combine blast furnaces have shown that fusion of the crust can be established from the change in the total content of alkali metals in the slag. After the furnaces were blown out for repairs the remaining lining and crust were inspected. It was found that the lining of the uncooled part of the stock remained in relatively good shape with the greatest amount of lining wear seen between the second row of stack coolers and bosh coolers. The composition and structure of the slag crust for different regions of the furnaces were analyzed and various physicochemical properties leading to crust formation and behavior were assessed. It was concluded that the systematic determination of the fraction of K/sub 2/O in the alkali compounds in the furnace slag will permit monitoring of the conditions of the slag crust in the furnace and, in the event of the onset of its collapse, will enable measures to be taken to stabilize the heating of the furnace.

  6. Micronutrient availability from steel slag amendment in peatmoss substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The objective of this research was to determine the suitability of a steel slag product for supplying micronutrients to container-grown floriculture crops. Geranium (Pelargonium xhortorum 'Maverick Red') and tomato (Solanum lycopersicon 'Megabite') were grown in 11.4 cm containers with a substrate ...

  7. Phosphorus removal characteristics in hydroxyapatite crystallization using converter slag.

    PubMed

    Kim, Eung-Ho; Hwang, Hwan-Kook; Yim, Soo-Bin

    2006-01-01

    This study was performed to investigate the phosphorus removal characteristics in hydroxyapatite (HAP) crystallization using converter slag as a seed crystal and the usefulness of a slag column reactor system. The effects of alkalinity, and the isomorphic-substitutable presence of ionic magnesium, fluoride, and iron on HAP crystallization seeded with converter slag, were examined using a batch reactor system. The phosphorus removal efficiencies of the batch reactor system were found to increase with increases in the iron and fluoride ion concentrations, and to decrease with increases in the alkalinity and magnesium ion concentration. A column reactor system for HAP crystallization using converter slag was found to achieve high, stable levels of phosphorus elimination: the average PO4-P removal efficiency over 414 days of operation was 90.4%, in which the effluent phosphorus concentration was maintained at less than 0.5 mg/L under the appropriate phosphorus crystallization conditions. The X-ray diffraction (XRD) patterns and Fourier transform infrared (FTIR) spectra of the crystalline material deposited on the seed particles exhibited peaks consistent with HAP. Scanning electron micrograph (SEM) images showed that finely distributed crystalline material was formed on the surfaces of the seed particles. Energy dispersive X-ray spectroscopy (EDS) mapping analysis revealed that the molar Ca/P composition ratio of the crystalline material was 1.72.

  8. Steel slag raises pH of greenhouse substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Dolomitic lime (DL) is the primary liming agent used for increasing pH in peatmoss-based substrates. Steel slag (SS) is a byproduct of the steel manufacturing industry that has been used to elevate field soil pH. The objective of this research was to determine the pH response of a peatmoss-based g...

  9. Dephosphorization of Steelmaking Slag by Leaching with Acidic Aqueous Solution

    NASA Astrophysics Data System (ADS)

    Qiao, Yong; Diao, Jiang; Liu, Xuan; Li, Xiaosa; Zhang, Tao; Xie, Bing

    2016-09-01

    In the present paper, dephosphorization of steelmaking slag by leaching with acidic aqueous solution composed of citric acid, sodium hydroxide, hydrochloric acid and ion-exchanged water was investigated. The buffer solution of C6H8O7-NaOH-HCl system prevented changes in the pH values. Kinetic parameters including leaching temperature, slag particle size and pH values of the solution were optimized. The results showed that temperature has no obvious effect on the dissolution ratio of phosphorus. However, it has a significant effect on the dissolution ratio of iron. The dephosphorization rate increases with the decrease of slag particle size and the pH value of the solution. Over 90% of the phosphorus can be dissolved in the solution while the corresponding leaching ratio of iron was only 30% below the optimal condition. Leaching kinetics of dephosphorization follow the unreacted shrinking core model with a rate controlled step by the solid diffusion layer, the corresponding apparent activation energy being 1.233 kJ mol-1. A semiempirical kinetic equation was established. After leaching, most of the nC2S-C3P solid solution in the steelmaking slag was selectively dissolved in the aqueous solution and the iron content in the solid residue was correspondingly enriched.

  10. Mineral Liberation of Magnetite-Precipitated Copper Slag Obtained via Molten Oxidation by Using High-Voltage Electrical Pulses

    NASA Astrophysics Data System (ADS)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2016-10-01

    Our proposed method, i.e., a controlled molten oxidation process under 1 vol pct oxygen, leads to selective precipitation of magnetite in a copper smelter slag for downstream iron separation. In the present study, the preroasted magnetite precipitated copper slag was treated via magnetite liberation, which was realized by using high-voltage electrical pulses. The mineral distribution was determined by using a laser microscope and its image analysis; and it revealed that the 100- µm under-sieve product contains approximately 70 pct of liberated mineral particles. The study affirms the positive outcome of using this new technology for comminution to obtain micrometer-scale particles that yield monominerals via selective liberation. Using magnetic separation, iron was capable of finally separating into high- and low-iron-bearing concentrate and tailing that can be used in specific applications.

  11. An investigation of wide-angle dense-medium cycloning for the recovery of metal and aggregate from fine slag.

    PubMed

    Wolfe, Eric R; Klima, Mark S

    2006-01-01

    An investigation was carried out to evaluate the feasibility of using wide-angle dense-medium cycloning to process a fine (-600 microm) stainless-steel slag. The slag was characterized by size and density using a combination of sieving and pycnometer measurements. Separation testing was carried out using a laboratory dense-medium cyclone to concentrate the stainless-steel fraction and produce a low-metal aggregate material. The effects of cyclone geometry (cone angle, underflow diameter, overflow diameter, cylinder length, and vortex finder length) and medium density on cyclone performance were evaluated. A Plackett-Burman statistical design was used to determine the significant variables as related to recovery and purity of the metal and aggregate products. Based on these results, full-factorial designs were performed at two different medium densities. Regression models relating the significant variables to product recovery and purity were developed for both the metal and aggregate fractions.

  12. Metal retention on pine bark and blast furnace slag--on-site experiment for treatment of low strength landfill leachate.

    PubMed

    Nehrenheim, Emma; Waara, Sylvia; Johansson Westholm, Lena

    2008-03-01

    Treatment of landfill leachate using blast furnace slag and pine bark as reactive sorbents was studied in an in situ column experiment at the Lilla Nyby landfill site in Eskilstuna, Sweden. The columns were filled with approximately 101 of each sorbent and leachate was supplied at three different flow rates during a period of 4 months. Samples of inflow and outflow were collected three times a week and were analyzed for physical and chemical parameters, including concentrations of some metals, and toxicity. It was found that pine bark removed metals more efficiently than did the blast furnace slags; that Zn was most efficiently retained in the filters and that both retention time and initial concentration played an important role in the sorption process. It was also observed that the pine bark column did not release COD. No toxicity of the untreated or the treated leachate was found with the test organisms and test responses used.

  13. Electroslag Remelting (ESR) Slags for Removal of Radioactive Oxide Contaminants from Stainless Steels

    SciTech Connect

    Chernicoff, W.P.; Chou, K.C.; Gao, H.; MacDonald, C.J.; Molecke, M.A.; Pal, U.B.; Van Den, J.; Woolley, D.

    1999-06-30

    Downsizing and decommissioning of nuclear operations is increasing the stockpile of Radioactive Scrap Metal (RSM). It is estimated that the annual generation of RSM for the entire DOE complex will be approximately 120,000 metric tons beginning in the year 2000. Out of which contaminated stainless steel with high chromium and nickel contents constitutes 25-30 wt. % [1]. Disposal of this material not only represents resource and value lost, but also necessitates long term monitoring for environmental compliance. The latter results in additional recurring expense. Therefore, it is desirable to be able to decontaminate the radioactive stainless steel to a satisfactory level that can be recycled or at least used for fabrication of containers for RSM disposal instead of using virgin stainless steel. Decontamination of radioactive stainless steel using the ESR process is investigated. In this paper the relevant slag properties, capacity to incorporate the radioactive contaminant, slag-metal partition coefficient, volatilization rate, volatile species, viscosity, electrical conductivity and surface tension are presented as a function of temperature. The impact of these properties on the ESR decontamination process is discussed.

  14. Field investigation of the temperature distribution in a commercial hazardous waste slagging rotary kiln

    SciTech Connect

    Veranth, J.M.; Gao, D.; Silcox, G.D.

    1996-10-01

    Gas and bed temperatures were studied in a 4.4 m by 12 m, co-current flow, slagging rotary kiln at a commercial hazardous waste incinerator. The visual observations used by the kiln operators to control the process are described. These observations were quantified using thermocouples, radiation pyrometers, and phase-change indicators. The objectives were to estimate the peak bed temperature and compare this to measurements at the kiln exit. The maximum bed temperature occurs toward the middle of this type of kiln and not at the discharge. The slag melting temperature and test pellets with known melting points indicate that the peak bed temperature can be 100-300 K higher than the kiln exit temperature reported by the permanent instruments at this facility. Both broad-band radiation pyrometers and thermocouples give a qualitative temperature indication that can be used for process control, but the readings depend on the sensor locations relative to the incompletely mixed air and combustion products. Two-color radiation pyrometer measurements of surface temperature near the kiln exit are higher than the actual temperature due to reflected radiation. 7 refs., 5 figs., 5 tabs.

  15. Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

    SciTech Connect

    Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

    1981-04-01

    Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage.

  16. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    NASA Astrophysics Data System (ADS)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  17. ISACONVERT™—Continuous converting of nickel/PGM matte with calcium ferrite slag

    NASA Astrophysics Data System (ADS)

    Bakker, M. L.; Nikolic, S.; Alvear, G. R. F.

    2011-05-01

    The ISASMELT™ process is a top submerged lance (TSL) bath smelting technology which has been developed and optimized over the last 25 years. By the end of 2011, the total installed capacity of the ISASMELT technology will exceed 9,000,000 tonnes per year of feed materials in copper and lead smelters around the world. Commercial plants, operating in Belgium and Germany, are also batch converting copper materials in ISASMELT furnaces. This TSL technology is equally effective for continuous converting processes, whereupon it is called ISACONVERT™. Xstrata Technology (XT) has recently patented a new ISACONVERT process for the continuous converting of nickel/platinum group metal (PGM) mattes using the calcium ferrite slag system. This paper outlines the development of this new process and presents a conceptual flowsheet for how it can be integrated into an existing nickel/PGM smelter.

  18. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    PubMed

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  19. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, April 1, 1995--June 30, 1995

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1995-12-01

    This document is the fourth quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve our technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. The knowledge gained from this work is intended to be incorporated into numerical codes that can be used to formulate anti-slagging strategies involving minimal disturbance of coal combustor performance. This project is to be performed over the three-year period from September 1994 to August 1997. The project aims to identify the mechanisms of pyrite combustion and to quantify their effects, in order to formulate a general rate expression for the combustion of pyrite that accounts for coal properties as well as furnace conditions.

  20. Analysis of char-slag interaction and near-wall particle segregation in entrained-flow gasification of coal

    SciTech Connect

    Montagnaro, Fabio; Salatino, Piero

    2010-05-15

    The fate of carbon particles during entrained-flow gasification of coal in the slagging regime is analyzed. More specifically, the study addresses the relevance of segregation of carbon particles in a near-wall region of the gasifier to coal conversion. Segregation of carbon particles is analyzed considering the effects of turbulence- and swirl-promoted particle migration toward the wall, interaction of the impinging particles with the wall ash layer, coverage of the slag layer by refractory carbon particles, accumulation of carbon particles in a dense-dispersed phase near the wall of the gasifier. Operating conditions of the gasifier and slag properties may be combined so as to give rise to a variety of conversion regimes characterized by distinctively different patterns of carbon particles segregation. A simple 1D model of an entrained-flow gasifier has been developed based on the conceptual framework of carbon particle segregation. The model aims at providing a general assessment of the impact of the different patterns of carbon particle segregation on the course and extent of carbon gasification. A sensitivity analysis with reference to selected model parameters is performed to identify key processes controlling carbon segregation and their impact on the gasifier performance. (author)

  1. Monitoring near burner slag deposition with a hybrid neural network system

    NASA Astrophysics Data System (ADS)

    Tan, C. K.; Wilcox, S. J.; Ward, J.; Lewitt, M.

    2003-07-01

    This paper is concerned with the development of a system to detect and monitor slag growth in the near burner region in a pulverized-fuel (pf) fired combustion rig. These slag deposits are commonly known as 'eyebrows' and can markedly affect the stability of the burner. The study thus involved a series of experiments with two different coals over a range of burner conditions using a 150 kW pf burner fitted with simulated eyebrows. These simulated eyebrows consisted of annular refractory inserts mounted immediately in front of the original burner quarl. Data obtained by monitoring the infra-red radiation and sound emitted by the flame were processed to yield time and frequency-domain features, which were then used to train and test a hybrid neural network. This hybrid 'intelligent' system was based on self organizing map and radial-basis-function neural networks. This system was able to classify different sized eyebrows with a success rate of at least 99.5%. Consequently, it is possible not only to detect the presence of an eyebrow by monitoring the flame, but also the network can provide an estimate of the size of the deposit, over a reasonably large range of conditions.

  2. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, October 1--December 31, 1996

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1997-12-31

    This document is the tenth quarterly status report on a project that is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve the technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. During this report period numerical encoding of a pyrite combustion model was embarked upon. The effort was intended to lead to predictive capabilities with respect to pyrite composition during pulverized coal firing. Many subroutines were written of a FORTRAN computer program to track the fate of a pyrite particle by integrating time-dependent differential equations for species, momentum, and energy conservation. Inputs to the program include fuel-related properties such as particle size and composition, as well as properties of the reactor environment such as oxygen level, temperature, gas velocity, and a set of initial and final positions.

  3. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, January 1--March 31, 1997

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1997-12-31

    This document is the eleventh quarterly status report on a project that is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve the technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. Activities during this report period were associated with the numerical encoding of the pyrite combustion model. The computer program resulting from the efforts put forth is intended to provide predictive capabilities with respect to pyrite composition during pulverized coal firing. The subroutines that have been written to track the fate of a pyrite particle of specified size and composition flowing in a gaseous environment of specified oxygen concentration, temperature, and velocity are being debugged and tested.

  4. Utilization of ferrochrome wastes such as ferrochrome ash and ferrochrome slag in concrete manufacturing.

    PubMed

    Acharya, Prasanna K; Patro, Sanjaya K

    2016-08-01

    Solid waste management is one of the subjects essentially addressing the current interest today. Due to the scarcity of land filling area, utilization of wastes in the construction sector has become an attractive proposition for disposal. Ferrochrome ash (FA) is a dust obtained as a waste material from the gas cleaning plant of Ferro alloy industries. It possesses the chemical requirements of granulated slag material used for the manufacture of Portland cement. Ferrochrome slag (FS) is another residue that is obtained as a solid waste by the smelting process during the production of stainless steel in Ferroalloy industries. FS possesses the required engineering properties of coarse aggregates. The possibility of using FA with lime for partial replacement of ordinary Portland cement (OPC) and FS for total replacement of natural coarse aggregates is explored in this research. The combined effect of FA with lime and FS-addition on the properties of concrete, such as workability, compressive strength, flexural strength, splitting tensile strength and sorptivity, were studied. Results of investigation revealed improvement in strength and durability properties of concrete on inclusion of FA and FS. Concrete mix containing 40% FA with 7% lime (replacing 47% OPC) and100% of FS (replacing 100% natural coarse aggregate) achieved the properties of normal concrete or even better properties at all ages. The results were confirmed by microscopic study such as X-ray diffraction and petrography examination. Environmental compatibility of concrete containing FA and FS was verified by the toxicity characteristic leaching procedure test.

  5. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    PubMed

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively.

  6. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    PubMed

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-05

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents.

  7. Influence of Silica on the Lime-Free Roasting of Chromium-Containing Slag

    NASA Astrophysics Data System (ADS)

    Yu, Kai-ping; Chen, Bo; Zhang, Hong-ling; Liu, Yuan-yue; Duan, Shao-yong; Xu, Hong-bin; Zhang, Yi

    2016-02-01

    The evolution of silica during the lime-free roasting and their roles were investigated using chromium-containing slag with high content of ferric oxide and silica. The siliceous salt phases were analyzed by means of X-ray diffraction, scanning electron microscope, and energy-dispersive X-ray spectroscopy. The reaction rule involved with silicon-containing compounds in the roasting process was also discussed. The results showed that both oxidation of Cr2O3 and leaching of Na2CrO4 were influenced by the siliceous salts. It suggested that roasting temperature and the amount of alkali act as important factors for the phase transformation of silicon. NaFe(SiO3)2 was formed in the temperature which is best for the production of Na2CrO4, while excess amount of alkali could decompose acmite into NaFeO2 and Na2SiO3. It was observed that a large amount of insoluble NaFe(SiO3)2 took shape during the lime-free roasting when the temperature was above 1273 K (1000 °C). The extracting rate of chromium from chromium-containing slag roasted at 1373 K (1100 °C) was only 29.99 pct and almost no silicon was leached out.

  8. Immobilisation of lead smelting slag within spent aluminate-fly ash based geopolymers.

    PubMed

    Ogundiran, M B; Nugteren, H W; Witkamp, G J

    2013-03-15

    This study presents the solidification/stabilisation and immobilisation of lead smelting slag (LSS) by its incorporation in coal fly ash - blast furnace slag based geopolymers. It also explores the use of a spent aluminium etching solution (AES) as geopolymer activator instead of the commonly used silicate solutions. The compressive strength of the geopolymers produced with the AES was lower than when applying a K-silicate solution as activator (100MPa versus 80MPa after 28 days). Compressive strength was not affected when up to 10% of the FA was replaced by LSS. NEN 12457-4, TCLP, SPLP and NEN 7375 leaching tests indicated that mobile Pb from LSS was highly immobilised. The diffusion leaching test NEN 7375 revealed exceeding of the Dutch Soil Quality Regulation threshold limits only for Se and Sb. On the condition that the remaining excess leaching can be reduced by further refinement of the mixture recipes, the proposed process will have the potential of producing waste-based construction materials that may be applied under controlled conditions in specific situations.

  9. Velocity and temperature distributions of coal-slag layers on magnetohydrodynamic generators walls

    NASA Technical Reports Server (NTRS)

    Pian, C. C. P.; Smith, J. M.

    1977-01-01

    Approximate analytical expressions are derived for the velocity and temperature distributions in steady state coal slag deposits flowing over MHD generator walls. Effects of slag condensation and Joule heating are included in the analysis. The transport conditions and the slag temperature at the slag-gas interface are taken to be known parameters in the formulation. They are assumed to have been predetermined either experimentally or from the slag properties and the gas dynamic calculations of the free stream flow. The analysis assumes a power law velocity profile for the slag and accounts for the coupling between the energy and momentum conservation equations. Comparisons are made with the more exact numerical solutions to verify the accuracy of the results.

  10. Effects of Slag-Based Silicon Fertilizer on Rice Growth and Brown-Spot Resistance

    PubMed Central

    Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

    2014-01-01

    It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization. PMID:25036893

  11. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    PubMed

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

  12. ESR (Electroslag Refining) Steel Deoxidation and Slag Practice - Influence on Inclusion Morphology,

    DTIC Science & Technology

    1984-01-01

    VICTORIA I REPORT MRL-R-915 ESR STEEL DEOXIDATION AND SLAG PRACTICE - INFLUENCE ON INCLUSION MORPHOLOGY G.M. Weston and R.C. Andrew THE UNITED...Commonweallh of Austaii eJA3UAY, 1984 DEPARTMENT OF DEFENCE MATERIALS RESEARCH LABORATORIES REPORT MRL-R-915 ESR STEEL DEOXIDATION AND SLAG PRACTICE...TLE ESR STEEL DEOXIDATION AND SLAG PRACTICE - INFLUENCE ON INCLUSION MORPHOLOGY AUTHOR(S) CORPORATE AUTHOR Materials Research Laboratories G.M. Weston

  13. Effects of slag-based silicon fertilizer on rice growth and brown-spot resistance.

    PubMed

    Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

    2014-01-01

    It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization.

  14. AISI/DOE Technology Roadmap Program: Removal of Residual Elements in The Steel Ladle by a Combination of Top Slag and Deep Injection Practice

    SciTech Connect

    S. Street; K.S. Coley; G.A. Iron

    2001-08-31

    The objective of this work was to determine if tin could be removed from liquid steel by a combination of deep injection of calcium and a reducing top-slag practice. The work was carried out in three stages: injection of Ca wire into 35 Kg heats in an induction furnace under laboratory condition; a fundamental study of the solubility of Sn in the slag as a function of oxygen potential, temperature and slag composition; and, two full-scale plant trials. During the first stage, it was found that 7 to 50% of the Sn was removed from initial Sn contents of 0.1%, using 8 to 16 Kg of calcium per tonne of steel. The Sn solubility study suggested that low oxygen potential, high basicity of the slag and lower temperature would aid Sn removal by deep injection of Ca in the bath. However, two full-scale trials at the LMF station in Dofasco's plant showed virtually no Sn removal, mainly because of very low Ca consumption rates used (0.5 to 1.1 Kg/tonne vs. 8 to 16 Kg/tonne used during the induction furnace study in the laboratory). Based on the current price of Ca, addition of 8 to 16 Kg/tonne of steel to remove Sn is too cost prohibitive, and therefore, it is not worthwhile to pursue this process further, even though it may be technically feasible.

  15. Dissolution of Al2TiO5 inclusions in CaO-SiO2-Al2O3 slags at 1823 K

    NASA Astrophysics Data System (ADS)

    Wang, De-Yong; Liu, Jun; Jiang, Mao-Fa; Tsukihashi, Fumitaka; Matsuura, Hiroyuki

    2011-12-01

    Al-Ti-O inclusions always clog submerged nozzles in Ti-bearing Al-killed steel. A typical synthesized Al2TiO5 inclusion was immersed in a CaO-SiO2-Al2O3 molten slag for different durations at 1823 K. The Al2TiO5 dissolution paths and mechanism were revealed by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Decreased amounts of Ti and Al and increased amounts of Si and Ca at the dissolution boundary prove that inclusion dissolution and slag penetration simultaneously occur. SiO2 diffuses or penetrates the inclusion more quickly than CaO, as indicated by the w(CaO)/ w(SiO2) value in the reaction region. A liquid product (containing 0.7-1.2 w(CaO)/ w(SiO2), 15wt%-20wt% Al2O3, and 5wt%-15wt% TiO2) forms on the inclusion surface when Al2TiO5 is dissolved in the slag. Al2TiO5 initially dissolves faster than the diffusion rate of the liquid product toward the bulk slag. With increasing reaction time, the boundary reaches its largest distance, the Al2TiO5 dissolution rate equals the liquid product diffusion rate, and the dissolution process remains stable until the inclusion is completely dissolved.

  16. Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

    SciTech Connect

    Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V., Jr.

    2007-01-01

    Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575º C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE’s Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace.

  17. Arsine Poisoning in a Slag-Washing Plant

    PubMed Central

    Kipling, M. D.; Fothergill, R.

    1964-01-01

    An investigation was carried out in an aluminium recovery works after the simultaneous occurrence of haemolytic anaemia in two workers in the slag disposal plant. The first worker was admitted to hospital suffering from nausea, backache, and haematuria. Jaundice developed on the next day. His urine contained protein, urobilin, haemoglobin, and methaemoglobin but no red cells. During the course of his illness the haemoglobin was reduced to 6·8 g./100 ml. There was no abnormality of the blood film and red cell fragility was normal. A fellow worker was affected at the same time and was treated at home for the same symptoms. Examination five days later showed a haemoglobin level similar to that of the first worker. He had suffered the same symptoms eight years previously, and at this time another worker had suffered from jaundice at home and a third had been investigated for neurological symptoms. Ten years previously another worker had been admitted to hospital with anaemia, jaundice, and haemoglobinuria. At this works scrap aluminium is melted with sodium chloride and fluorspar as a flux. The slag from the furnace is later broken up and dissolved in a rotating drum by a stream of water. The soluble portion is carried into a lagoon, whilst the 3% aluminium is retained in the drum and discharged weekly. Two men are employed at a time and another six have been employed in the past 10 years. Five parts per million of arsine were found to be present in the atmosphere during slag washing, but higher levels would have occurred on the occasions when slag from the making of an aluminium copper alloy from copper with an arsenic content was similarly treated. The mechanism of arsenic production is discussed and the literature on the role of aluminium reviewed. PMID:14106139

  18. Slag Characterization and Removal Using Pulse Detonation for Coal Gasification.

    SciTech Connect

    Hugue, Z; Mei, D.; Biney, P.O.; Zhou, J.; Ali, M.R.

    1997-09-25

    The research activities performed in this quarter (reporting period: 07/01/97- 09/30/97) are summarized as follows: The research activities concentrated on (1) Design, development, and fabrication of a 9 positions (3x3 matrix form) fixture (2) Preparation of the test parameters (3) Multi-cycle detonation wave slag removal test (4) Partial analysis of the test results and (5) Interpretation and discussion of the test results.

  19. SLAG CHARACTERIZATION AND REMOVAL USING PULSE DETONATION TECHNOLOGY DURING COAL GASIFICATION

    SciTech Connect

    DR. DANIEL MEI; DR. JIANREN ZHOU; DR. PAUL O. BINEY; DR. ZIAUL HUQUE

    1998-07-30

    Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. Conventional slag removal methods including soot blowers and water lances have great difficulties in removing slags especially from the down stream areas of utility power plant boilers. The detonation wave technique, based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. A slight increase in the boiler efficiency, due to more effective ash/deposit removal and corresponding reduction in plant maintenance downtime and increased heat transfer efficiency, will save millions of dollars in operational costs. Reductions in toxic emissions will also be accomplished due to reduction in coal usage. Detonation waves have been demonstrated experimentally to have exceptionally high shearing capability, important to the task of removing slag and fouling deposits. The experimental results describe the parametric study of the input parameters in removing the different types of slag and operating condition. The experimental results show that both the single and multi shot detonation waves have high potential in effectively removing slag deposit from boiler heat transfer surfaces. The results obtained are encouraging and satisfactory. A good indication has also been obtained from the agreement with the preliminary computational fluid dynamics analysis that the wave impacts are more effective in removing slag deposits from tube bundles rather than single tube. This report presents results obtained in effectively removing three different types of slag (economizer, reheater, and air-heater) t a distance of up to 20 cm from the exit of the detonation tube. The experimental results show that the softer slags can be removed more easily. Also closer the slag to the exit of

  20. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  1. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    PubMed

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector.

  2. Development of improved performance refractory liner materials for slagging gasifiers

    SciTech Connect

    Kwong, Kyei-Sing; Bennett, James P.; Powell, Cynthia; Thomas, Hugh; Krabbe, Rick

    2005-01-01

    Refractory liners for slagging gasifiers used in power generation, chemical production, or as a possible future source of hydrogen for a hydrogen based economy, suffer from a short service life. These liner materials are made of high Cr2O3 and lower levels of Al2O3 and/or ZrO2. As a working face lining in the gasifier, refractories are exposed to molten slags at elevated temperature that originate from ash in the carbon feedstock, including coal and/or petroleum coke. The molten slag causes refractory failure by corrosion dissolution and by spalling. The Albany Research Center is working to improve the performance of Cr2O3 refractories and to develop refractories without Cr2O3 or with Cr2O3 content under 30 wt pct. Research on high Cr2O3 materials has resulted in an improved refractory with phosphate additions that is undergoing field testing. Results to date of field trials, along with research direction on refractories with no or low Cr2O3, will be discussed.

  3. Blasted copper slag as fine aggregate in Portland cement concrete.

    PubMed

    Dos Anjos, M A G; Sales, A T C; Andrade, N

    2017-03-26

    The present work focuses on assessing the viability of applying blasted copper slag, produced during abrasive blasting, as fine aggregate for Portland cement concrete manufacturing, resulting in an alternative and safe disposal method. Leaching assays showed no toxicity for this material. Concrete mixtures were produced, with high aggregate replacement ratios, varying from 0% to 100%. Axial compressive strength, diametrical compressive strength, elastic modulus, physical indexes and durability were evaluated. Assays showed a significant improvement in workability, with the increase in substitution of fine aggregate. With 80% of replacement, the concrete presented lower levels of water absorption capacity. Axial compressive strength and diametrical compressive strength decreased, with the increase of residue replacement content. The greatest reductions of compressive strength were found when the replacement was over 40%. For tensile strength by diametrical compression, the greatest reduction occurred for the concrete with 80% of replacement. After the accelerated aging, results of mechanic properties showed a small reduction of the concrete with blasted copper slag performance, when compared with the reference mixture. Results indicated that the blasted copper slag is a technically viable material for application as fine aggregate for concrete mixtures.

  4. Slag characterization and removal using pulse detonation for coal gasification. Quarterly research report, July 1--September 31, 1996

    SciTech Connect

    Huque, Z.; Mei, D.; Biney, P.O.; Zhou, J.; Ali, M.R.

    1996-10-25

    Boiler slagging and fouling as a result of inorganic impurities in combustion gases being deposited on heat transfer tubes have caused severe problems in coal-fired power plant operation. These problems are fuel, system design, and operating condition dependent. Conventional slag and ash removal methods include the use of in situ blowing or jet-type devices such as air or steam soot blowers and water lances. Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. The detonation wave technique based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. These detonation waves have been demonstrated experimentally to have exceptionally high shearing capability important to the task of removing slag and fouling deposits. Several tests have been performed with single shot detonation wave at University of Texas at Arlington to remove the slag deposit. To hold the slag deposit samples at the exit of detonation tube, two types of fixture was designed and fabricated. They are axial arrangement and triangular arrangement. The slag deposits from the utility boilers have been used to prepare the slag samples for the test. The experimental results show that the single shot detonation wave is capable of removing the entire slag (types of slag deposited on economizer, and air-heater, i.e., relatively softer slags) and 30% of the reheater slag (which is harder) even at a distance of 6 in. from the exit of a detonation engine tube. Wave strength and slag orientation also have different effects on the chipping off of the slag. The annual report discusses about the results obtained in effectively removing the slag.

  5. Advanced Characterization of Slags and Refractory Bricks Using Electron Backscatter Diffraction

    SciTech Connect

    John Kay; Kurt Eylands

    2007-09-30

    Numerous studies have been conducted to determine changes that occur in slag that cause a rapid change in viscosity, but these studies have been limited by the inability to characterize/identify the phases present in the slag. Rapid freezing of slag in entrained gasifiers and slagging combustion systems can cause a shutdown of the system. The reactions occurring in slag that result in rapid freezing of slags are not well understood. It is believed that electron backscatter diffraction (EBSD) can be used to analyze slags and aid in their characterization although its use has not been found in literature. The EBSD technique allows particle-by-particle mineralogy based on diffraction patterns generated by the electron beam when the sample is tilted to a high angle. The diffraction pattern (Kikuchi bands) can only come from crystalline phases, which makes this technique ideally suited to study crystal formation in slags where oftentimes the crystals are very small and a reasonable chemical analysis cannot be made by conventional energy-dispersive spectrometry (EDS) methods in the scanning electron microscope. The ability to have mineralogical data based on the crystalline structure of a phase rather than a chemical analysis by EDS allows much better interpretation of the temperature regimes in which specific phases tend to form. Knowing the type and relative amounts of a phase crystallizing in a slag is critical in predicting the viscosity of a slag at a given temperature. Six slag samples were selected based on the parent coal. Unfortunately, none of the slags appeared to have any crystalline material associated with them. The funding for this project was not adequate for generating more slags from the various coal types. For this reason, sample archives were searched for those containing slags that were not rapidly quenched. A slag from a bituminous coal was found to contain several dendritic crystals (10 {mu}m to 50 {mu}m in size) that formed near the edges of the

  6. Thermodynamic simulation of the effect of slag chemistry on the corrosion behavior of alumina-chromia refractory

    NASA Astrophysics Data System (ADS)

    Zhao, Shi-xian; Cai, Bin-li; Sun, Hong-gang; Wang, Gang; Li, Hong-xia; Song, Xiao-yan

    2016-12-01

    The corrosion behavior of alumina-chromia refractory against two kinds of industrial slags (coal slag and iron smelting slag) at 1550°C was investigated via thermodynamic simulations. In the proposed simulation model, the initial slag first attacks the matrix and surface aggregates and subsequently attacks the inner aggregates. The simulation results indicate that the slag chemistry strongly affects the phase formation and corrosion behavior of the refractory brick. Greater amounts of alumina were dissolved and spinel solid phases formed when the brick interacted with iron smelting slag. These phenomena, as well as the calculated lower viscosity, may lead to much deeper penetration than that exhibited by coal slag and to more severe corrosion compared to that induced by coal slag. The thermodynamic calculations well match the experimental observations, demonstrating the efficiency of the proposed simulation model for evaluating the corrosion behavior of alumina-chromia refractory.

  7. Recycling of residual IGCC slags and their benefits as degreasers in ceramics.

    PubMed

    Iglesias Martín, I; Acosta Echeverría, A; García-Romero, E

    2013-11-15

    This work studies the evolution of IGCC slag grains within a ceramic matrix fired at different temperatures to investigate the effect of using IGCC slag as a degreaser. Pressed ceramic specimens from two clay mixtures are used in this study. The M1 mixture is composed of standard clays, whereas the M2 mixture is composed of the same clay mixture as M1 mixture but contains 15% by weight IGCC slag. The amount of IGCC slag added coincides with the amount of slag typically used as a degreaser in the ceramic industry. Specimens are fired at 950 °C, 1000 °C, 1050 °C, 1100 °C and 1150 °C. The mineralogical composition and the IGCC slag grain shape within the ceramic matrix are determined by X-ray diffraction, polarized light microscopy and scanning electron microscopy. The results reveal that the surface of the slag grains is welded to the ceramic matrix while the quartz grains are separated, which causes increased water absorption and reduces the mechanical strength. IGCC slag, however, reduces water absorption. This behaviour is due to the softening temperature of the slag. This property is quite important from an industrial viewpoint because IGCC slag can serve as an alternative to traditional degreasing agents in the ceramic building industry. Additionally, using IGCC slag allows for the transformation of waste into a secondary raw material, thereby avoiding disposal at landfills; moreover, these industrial wastes are made inert and improve the properties of ceramics.

  8. A Kinetic Ladle Furnace Process Simulation Model: Effective Equilibrium Reaction Zone Model Using FactSage Macro Processing

    NASA Astrophysics Data System (ADS)

    Van Ende, Marie-Aline; Jung, In-Ho

    2017-02-01

    The ladle furnace (LF) is widely used in the secondary steelmaking process in particular for the de-sulfurization, alloying, and reheating of liquid steel prior to the casting process. The Effective Equilibrium Reaction Zone model using the FactSage macro processing code was applied to develop a kinetic LF process model. The slag/metal interactions, flux additions to slag, various metallic additions to steel, and arcing in the LF process were taken into account to describe the variations of chemistry and temperature of steel and slag. The LF operation data for several steel grades from different plants were accurately described using the present kinetic model.

  9. The pH-dependent contaminant leaching from the copper smelter fly ash and slag

    NASA Astrophysics Data System (ADS)

    Jarosikova, Alice; Ettler, Vojtech; Mihaljevic, Martin; Penizek, Vit

    2014-05-01

    Metallurgical wastes produced during smelting processes represent a potential risk of environmental contamination, depending particularly on the content and mobility of the elements contained. Due to leaching, serious environmental impact especially in contaminated soil systems in the vicinity of the smelting plants may occur. In this respect two potentially hazardous metallurgical wastes from the copper smelter Tsumeb (Namibia, Africa) were investigated by laboratory leaching experiments. The leaching behaviours of (i) Ausmelt slag from Cu smelting (9500 ppm As, 24000 ppm Cu, 10200 ppm Pb, 24500 ppm Zn; mineralogy: glass, fayalite, spinel, metallic/sulphide droplets) and (ii) fly ash from Cu smelter bag house filters (43.7 wt% As, 13000 ppm Cu, 39700 ppm Pb, 20000 ppm Zn; mineralogy: arsenolite, galena, gypsum, litharge, anglesite) were studied using a 48-h pH-static leaching test (CEN/TS 14997). The release of metals/metalloids at a range of pH 3-12, investigation of changes in mineralogical composition and PHREEQC speciation-solubility modelling were used to understand processes governing the contaminant leaching from these waste materials. It was observed that the contaminant leaching was highly pH-dependent. The release of metals from slag corresponded to "L-type" leaching curve with Cu being the key contaminant leached (up to 1780 mg/kg). In contrast, As was highly leached also in alkaline conditions (31-173 mg/kg) and significantly exceeded the limit value for hazardous waste materials in all cases (25 mg/kg). Fly ash was found to be extremely reactive in terms of the As release with a "J-type" leaching curve indicating the highest leaching at pH of 11 and 12 (up to 314 g/kg). Arsenic was considered to be the most important contaminant for both waste materials and its release can represent a risk for the environment, especially in case, where the fly ash- or slag-derived particulates are deposited into the soil systems. This study was supported by the Czech

  10. Two-zone countercurrent smelter system and process

    DOEpatents

    Cox, James H.; Fruehan, Richard J.; Elliott, deceased, John F.

    1995-01-01

    A process for continuously smelting iron ore by use of coal to yield molten iron or semi-steel is disclosed. The process comprises the steps of establishing a melt covered by slag; inducing the slag and the molten iron to flow countercurrently to one another, toward opposite ends of the smelter; maintaining iron oxide-reducing conditions in that zone of the smelter towards which the slag flows; maintaining carbon-oxidizing conditions in that zone of the smelter towards which the molten iron flows; continuously or semicontinuously tapping the slag from the reducing zone end of the smelter; continuously or semicontinuously tapping the molten iron from the oxidizing zone end of the smelter; and adding to both zones iron ore, coal, oxygen, and flux at addition rates sufficient to keep the molten iron in the reducing zone substantially saturated with carbon, maintain in the slag being tapped an FeO content of about 5 weight percent or less, and maintain in the molten iron being tapped a carbon content of about 0.5 to 5 weight percent. A slag dam preferably is included in the smelter, to impede the backflow of the slag from the reducing zone to the oxidizing zone. A metal bath dam with one or more flow-through portals also is preferably used, submerged below the slag dam, to impede the backflow of the hot metal.

  11. Two-zone countercurrent smelter system and process

    DOEpatents

    Cox, J.H.; Fruehan, R.J.; Elliott, J.F.

    1995-01-03

    A process for continuously smelting iron ore by use of coal to yield molten iron or semi-steel is disclosed. The process comprises the steps of establishing a melt covered by slag; inducing the slag and the molten iron to flow countercurrently to one another, toward opposite ends of the smelter; maintaining iron oxide-reducing conditions in that zone of the smelter towards which the slag flows; maintaining carbon-oxidizing conditions in that zone of the smelter towards which the molten iron flows; continuously or semicontinuously tapping the slag from the reducing zone end of the smelter; continuously or semicontinuously tapping the molten iron from the oxidizing zone end of the smelter; and adding to both zones iron ore, coal, oxygen, and flux at addition rates sufficient to keep the molten iron in the reducing zone substantially saturated with carbon, maintain in the slag being tapped an FeO content of about 5 weight percent or less, and maintain in the molten iron being tapped a carbon content of about 0.5 to 5 weight percent. A slag dam preferably is included in the smelter, to impede the backflow of the slag from the reducing zone to the oxidizing zone. A metal bath dam with one or more flow-through portals also is preferably used, submerged below the slag dam, to impede the backflow of the hot metal. 8 figures.

  12. 54. View from southeast of KinneyOsborne slag granulator at right ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    54. View from southeast of Kinney-Osborne slag granulator at right and stack at left that vented steam generated when water was sprayed on hot slag to solidify and fracture it. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  13. Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

  14. Thermodynamics of Indium Dissolution Behavior in FeO-Bearing Metallurgical Slags

    NASA Astrophysics Data System (ADS)

    Han, Yun Soon; Park, Joo Hyun

    2015-02-01

    Indium solubility in the FeO-SiO2-Al2O3-5CaO-MgOsat slag system was measured at 1573 K (1300 °C) to confirm the thermodynamic dissolution behavior of indium at atm. The indium solubility in FeO-bearing slags increased with increasing oxygen partial pressure and decreased with increasing basicity which is in proportion to the activity of FeO. The dissolution of indium in FeO-bearing slags was confirmed to progress according to the following reaction: The enthalpy change for the dissolution of indium in FeO-bearing slag was about -181 kJ/mol, indicating that indium dissolution is exothermic. The indium solubility in the FeO-SiO2-Al2O3-5CaO-MgOsat slag system was minimized as a function of alumina content at a given FeO/SiO2 ratio, which can be explained by the amphoteric behavior of Al2O3 in the slag system. To improve indium recovery by lowering indium loss to the slag phase during the pyro-recycling of In-containing materials using FeO-bearing metallurgical slags, a lower oxygen potential and lower silica content are highly favorable.

  15. Heavy metal adsorption changes of EAF steel slag after phosphorus adsorption.

    PubMed

    Song, Guanling; Cao, Lijing; Chen, Xiao; Hou, Wenhua; Wang, Qunhui

    2012-01-01

    A kind of electric arc furnace (EAF) steel slag was phosphated, and its isothermal and dynamic adsorptions of copper, cadmium, and lead ions were measured to determine if heavy metal adsorption changes after phosphorus adsorption. The surface area increased greatly after the slag was phosphated. Isothermal adsorption experiments showed that the theoretical Q(max) of the EAF steel slag on Cu(2+), Cd(2+), and Pb(2+) improved 59, 50, and 89% respectively after it was phosphated. Dynamic adsorption results showed that the greatest adsorption capacities of unit volume of Cu(2+), Cd(2+), and Pb(2+) were 2.2, 1.8, and 1.8 times that of the column packed with original EAF steel slag when the column was packed with phosphate EAF steel slag at the same heavy metal ion concentration. The breakthrough time, the exhaustion time and elution efficiency of the column also increased when the column was packed with phosphated EAF steel slag compared with that packed with original EAF steel slag. Phosphorus adsorption could further improve the heavy metal ion adsorption of the EAF steel slag.

  16. Improving Cleanliness of 95CrMo Drill Rod Steel by Slag Refining

    NASA Astrophysics Data System (ADS)

    Wang, Linzhu; Yang, Shufeng; Li, Jingshe; Wu, Tuo; Liu, Wei; Xiong, Jiaze

    2016-02-01

    Industrial experiments were performed to improve the cleanliness of 95CrMo drill rod steel by slag refining. Higher steel cleanliness, lower corrosion, and small inclusions were obtained using the optimal slag composition (pctCaO/pctSiO2 = 3.7 to 4, pctCaO/pctAl2O3 = 6 to 8). Layered composite inclusions formed during vacuum decarburizing refining. CaS first precipitated around the spinel and subsequently formed inclusions in which solid CaS-CaO wrapped around the Al2O3-MgO-SiO2-CaO system as the modification and diffusion progressed. The thermodynamic equilibrium between slag and liquid 95CrMo steel at 1873 K (1600 °C) was also studied to understand the effect of slag composition on the oxygen content and absorption capacity for Al2O3. A mathematical model based on an investigation of slag viscosity and the interfacial tension between slag and inclusions was used to predict the size of critical inclusions for different slags. The evolution of typical inclusions is discussed in terms of the study of reactions between slag and steel.

  17. Study of Phase Relations of ZnO-Containing Fayalite Slag Under Fe Saturation

    NASA Astrophysics Data System (ADS)

    Shi, Huayue; Chen, Liugang; Malfliet, Annelies; Jones, Peter Tom; Blanpain, Bart; Guo, Muxing

    2016-10-01

    A ZnO-containing fayalite-based slag can be formed in copper smelting from secondary raw materials and its high viscosity is a common issue that hinders slag tapping. In this work, the crystallization behavior of the industrial slag was observed in situ by confocal laser scanning microscopy. Solid precipitation was found to be the major cause of the poor slag fluidity. The phase relations in the industrial slag system ZnO-"FeO"-SiO2-Al2O3-CaO (CaO/SiO2 = 0.05, Al2O3/SiO2 = 0.15) were investigated by quenching the samples after reaching equilibrium at 1423 K (1150 °C) under iron saturation. The equilibrium composition of the phases was determined with electron probe micro-analysis. The effect of individual components, such as FeO, ZnO, and CaO on the phase equilibrium of the slag system has been quantitatively studied. The relation between the solid-phase fraction and the chemical composition of the slag has been revealed. Suggestions to modify the slag composition toward low viscosity are provided.

  18. Kinetics of Hydrochloric Acid Leaching of Titanium from Titanium-Bearing Electric Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zheng, Fuqiang; Chen, Feng; Guo, Yufeng; Jiang, Tao; Travyanov, Andrew Yakovlevich; Qiu, Guanzhou

    2016-05-01

    The hydrochloric acid leaching of titanium from titanium-bearing electric furnace slag was investigated under different experimental conditions. The results indicate that particle size, hydrochloric acid concentration and reaction temperature were of significance to the leaching kinetics. Specifically, reaction temperature was the most important factor followed by hydrochloric acid concentration and particle size. The shrinking core model was used to describe the leaching process which was controlled by surface chemical reaction. The kinetic equation was obtained and the activation energy was found to be 43.16 kJ/mol. Iron and calcium species were almost completely dissolved in the acid when the extraction degree of titanium reached 99.84%. MgO (19.34 wt.%) and Al2O3 (32.45 wt.%) in the spinel were still in the leaching residue and SiO2 (43.53 wt.%) in the form of quartz remained in the leaching residue.

  19. Chemical evolution of cementitious materials with high proportion of fly ash and slag

    SciTech Connect

    Kruger, A.A.; Bakharev, T.; Brough, A.R.; Kirkpatrick, R.J.; Struble, L.J.; Young, J.F.

    1995-12-01

    Cement mixtures containing high proportions of slag and fly ash were tested to assess their suitability to immobilize simulated off-gas waste solutions after vitrification of low-level radioactive tank wastes stored at Hanford. Materials were mixed with carbonated or alkaline solutions and cured initially adiabatically, then at 70{degrees}C. Chemical changes were monitored for 7 months using X-ray diffraction, selective dissolution and SEM; NMR was utilized to follow the polymerization of silicate species. The process of hydration during the first months of curing was characterized by formation of quite crystalline Al-substituted C-S-H structurally related to 1.1 nm tobermorite and traces of zeolites in some materials. A low content of calcium hydroxide was found in all materials after I month of curing. The SEM examination demonstrated rapidly decreasing porosity, making the mixtures favorable for long-term durability.

  20. Variation of natural radionuclides in non-ferrous fayalite slags during a one-month production period.

    PubMed

    Croymans, Tom; Vandael Schreurs, Indy; Hult, Mikael; Marissens, Gerd; Lutter, Guillaume; Stroh, Heiko; Schreurs, Sonja; Schroeyers, Wouter

    2017-03-18

    The European Basic Safety Standards (EU-BSS) describes a set of NORM (Naturally Occurring Radioactive Material)-processing industries which produce residues known to be possibly enriched in NORs (Naturally Occurring Radionuclides). These residues can be used as a component in building materials aimed for public usage. The industrial processes, in which the residues are produced, are often complex and total monitoring can be challenging especially when the origin of the used raw materials varies. In this study the NORs present in non-ferrous fayalite slags of a secondary smelter facility, a NORM-processing industry according to the EU-BSS, were monitored daily during a one-month production period. In addition flue dust samples and feedstock samples, known to contain elevated levels of NORs, of the same period were measured. The survey involved the gamma-ray spectrometric analysis of the decay products from the (238)U and (232)Th decay chains, (235)U and (40)K using HPGe detectors. Secular equilibrium was observed for the slags, flue dust and feedstock samples in the (232)Th decay chain, in contrast to the (238)U decay chain. During the month in question the ratios of maximum over minimum activity concentration were 3.1 ± 0.5 for (40)K, 4 ± 1 for (238)U, 6 ± 1 for (226)Ra, 13 ± 7 for (210)Pb, 4.5 ± 0.6 for (228)Ra and 4.7 ± 0.7 for (228)Th for the slags. Even with the activity concentration of the feedstock material ranging up to 2.1 ± 0.3 kBq/kg for (238)U, 1.6 ± 0.2 kBq for (226)Ra, 22 ± 7 kBq/kg for (210)Pb, 2.1 ± 0.2 kBq/kg for (228)Ra and 2.0 ± 0.4 kBq/kg for (228)Th, none of the slag samples exceeded the exemption/clearance levels of the EU-BSS and RP-122 part II, which can respectively provide guidance under equilibrium and in absence of equilibrium. As each NORM-processing industry has its own complexity and variability, the observed variations point out that one should approach one-time measurements or low frequency

  1. Distinctive microstructural features of aged sodium silicate-activated slag concretes

    SciTech Connect

    San Nicolas, Rackel; Bernal, Susan A.; Mejía de Gutiérrez, Ruby; Deventer, Jannie S.J. van; Provis, John L.

    2014-11-15

    Electron microscopic characterisation of 7-year old alkali-activated blast-furnace slag concretes enabled the identification of distinct microstructural features, providing insight into the mechanisms by which these materials evolve over time. Backscattered electron images show the formation of Liesegang-type ring formations, suggesting that the reaction at advanced age is likely to follow an Oswald supersaturation–nucleation–depletion cycle. Segregation of Ca-rich veins, related to the formation of Ca(OH){sub 2}, is observed in microcracked regions due to the ongoing reaction between the pore solution and available calcium from remnant slag grains. A highly dense and uniform interfacial transition zone is identified between siliceous aggregate particles and the alkali activated slag binders, across the concretes assessed. Alkali-activated slag concretes retain a highly dense and stable microstructure at advanced ages, where any microcracks induced at early ages seem to be partially closing, and the remnant slag grains continue reacting.

  2. The Effect of Oxygen Potential on the Sulfide Capacity for Slags Containing Multivalent Species

    NASA Astrophysics Data System (ADS)

    Allertz, Carl; Selleby, Malin; Sichen, Du

    2016-10-01

    The dependence of sulfide capacity on the oxygen partial pressure for slags containing multivalent species was investigated experimentally using a slag containing vanadium oxide. Copper-slag equilibration experiments were carried out at 1873 K (1600 °C) in the approximate oxygen partial pressure range 10-15.4 to 10-9 atm. The sulfide capacity was found to be strongly dependent on the oxygen potential in this slag system, increasing with the oxygen partial pressure. The sulfide capacity changed by more than two orders of magnitude over the oxygen partial pressure range. The effect of changing oxygen partial pressure was found to be much greater than the effect of changing slag composition at a fixed oxygen partial pressure.

  3. Evaluation of Secondary Steelmaking Slags and Their Relation with Steel Cleanliness

    NASA Astrophysics Data System (ADS)

    da Rocha, Vinicius Cardoso; Pereira, Julio A. M.; Yoshioka, Ayumi; Bielefeldt, Wagner V.; Vilela, Antônio C. F.

    2017-02-01

    Based on data provided from an industrial plant and FactSage commercial software use, a study of secondary refining slags and inclusion cleanliness was performed. Six heats of two slag series, namely, A and B, with average chemical composition (wt pct) of 43.00CaO-25.90SiO2-12.96Al2O3-18.13MgO for series A and 49.98CaO-23.88SiO2-10.11Al2O3-11.99MgO-4.03CaF2 for series B, were used for the study. Both series used DIN 38MnS6 modified steel. The effective viscosity, solid fraction, composition of the liquid fraction, and slag saturation degree in MgO (calculated through thermodynamic software) were related to the experimental results obtained for the inclusion cleanliness. The B slags showed lower effective viscosity than the A slags, due to their high liquid fraction. Regarding the capacity of slags in the inclusion removal, slag B5 resulted in the lowest inclusion density and was considered as the best choice among the slags studied. The inclusion species formed using B slags are constituted especially of CaO-Al2O3-SiO2 and MgO-Al2O3 and are Al2O3 rich. The presence of sulfide-type inclusions (AlMnS and CaS) were more pronounced among A slags.

  4. An annular-furnace boiler for the 660-MW power unit for ultrasupercritical parameters intended for firing brown slagging coals

    NASA Astrophysics Data System (ADS)

    Serant, F. A.; Belorutskii, I. Yu.; Ershov, Yu. A.; Gordeev, V. V.; Stavskaya, O. I.; Katsel, T. V.

    2013-12-01

    We present the main technical solutions adopted in designing annular-furnace boilers intended for operation on brown coals of the prospective Maikubensk open-cast mine in Kazakhstan as part of 660-MW power units for ultrasupercritical steam conditions. Results from 3D modeling of combustion processes are presented, which clearly show the advantages furnaces of this kind have over a traditional furnace in burning heavily slagging brown coals. The layout of the main and boiler auxiliary equipment in the existing boiler cell of the 500-MW power unit at the Ekibastuz GRES-1 district power station is shown. Appropriate attention is paid to matters concerned with decreasing harmful emissions.

  5. CO2 sequestration utilizing basic-oxygen furnace slag: Controlling factors, reaction mechanisms and V-Cr concerns.

    PubMed

    Su, Tung-Hsin; Yang, Huai-Jen; Shau, Yen-Hong; Takazawa, Eiichi; Lee, Yu-Chen

    2016-03-01

    Basic-oxygen furnace slag (BOF-slag) contains >35% CaO, a potential component for CO2 sequestration. In this study, slag-water-CO2 reaction experiments were conducted with the longest reaction duration extending to 96hr under high CO2 pressures of 100-300kg/cm(2) to optimize BOF-slag carbonation conditions, to address carbonation mechanisms, and to evaluate the extents of V and Cr release from slag carbonation. The slag carbonation degree generally reached the maximum values after 24hr slag-water-CO2 reaction and was controlled by slag particle size and reaction temperature. The maximum carbonation degree of 71% was produced from the experiment using fine slag of ≤0.5mm under 100°C and a CO2 pressure of 250kg/cm(2) with a water/slag ratio of 5. Vanadium release from the slag to water was significantly enhanced (generally >2 orders) by slag carbonation. In contrast, slag carbonation did not promote chromium release until the reaction duration exceeded 24hr. However, the water chromium content was generally at least an order lower than the vanadium concentration, which decreased when the reaction duration exceeded 24hr. Therefore, long reaction durations of 48-96hr are proposed to reduce environmental impacts while keeping high carbonation degrees. Mineral textures and water compositions indicated that Mg-wüstite, in addition to CaO-containing minerals, can also be carbonated. Consequently, the conventional expression that only considered carbonation of the CaO-containing minerals undervalued the CO2 sequestration capability of the BOF-slag by ~20%. Therefore, the BOF-slag is a better CO2 storage medium than that previously recognized.

  6. Scandium and yttrium extraction from ash-slag wastes

    SciTech Connect

    Kontsevoi, A.A.; Mikhnev, A.D.; Pashkov, G.L.; Kolmakova, L.P.

    1995-12-20

    The influence of various factors on scandium (III) and yttrium (II) extraction from the ash-slag wastes of brown coal combustion to hydrochloric acid solution was studied. In the present study the authors used a specimen of ASWs that was obtained in brown coal combustion and contained (wt.%): SiO{sub 2} 40.1, Fe{sub 2}O{sub 3} 8.5, Al{sub 2}O{sub 3} 10.6, CaO 7.4, MgO 8.3, Sc 0.020, Y 0.048.

  7. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part I: Effect of MgO

    SciTech Connect

    Ben Haha, M.; Lothenbach, B. Le Saout, G.; Winnefeld, F.

    2011-09-15

    The hydration and the microstructure of three alkali activated slags (AAS) with MgO contents between 8 and 13 wt.% are investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na{sub 2}SiO{sub 3}.5H{sub 2}O (WG). Higher MgO content of the slag resulted in a faster reaction and higher compressive strengths during the first days. The formation of C(- A)-S-H and of a hydrotalcite-like phase was observed in all samples by X-ray diffraction (XRD), thermal analysis (TGA) and scanning electron microscopy (SEM) techniques. Increasing the MgO content of the slag from 8 to 13% increased the amount of hydrotalcite and lowered the Al uptake by C-S-H resulting in 9% higher volume of the hydrates and a 50 to 80% increase of the compressive strength after 28 days and longer for WG activated slag pastes. For NaOH activated slags only a slight increase of the compressive strength was measured.

  8. Mechanical and leaching behaviour of slag-cement and lime-activated slag stabilised/solidified contaminated soil.

    PubMed

    Kogbara, Reginald B; Al-Tabbaa, Abir

    2011-05-01

    Stabilisation/solidification (S/S) is an effective technique for reducing the leachability of contaminants in soils. Very few studies have investigated the use of ground granulated blast furnace slag (GGBS) for S/S treatment of contaminated soils, although it has been shown to be effective in ground improvement. This study sought to investigate the potential of GGBS activated by cement and lime for S/S treatment of a mixed contaminated soil. A sandy soil spiked with 3000mg/kg each of a cocktail of heavy metals (Cd, Ni, Zn, Cu and Pb) and 10,000mg/kg of diesel was treated with binder blends of one part hydrated lime to four parts GGBS (lime-slag), and one part cement to nine parts GGBS (slag-cement). Three binder dosages, 5, 10 and 20% (m/m) were used and contaminated soil-cement samples were compacted to their optimum water contents. The effectiveness of the treatment was assessed using unconfined compressive strength (UCS), permeability and acid neutralisation capacity (ANC) tests with determination of contaminant leachability at the different acid additions. UCS values of up to 800kPa were recorded at 28days. The lowest coefficient of permeability recorded was 5×10(-9)m/s. With up to 20% binder dosage, the leachability of the contaminants was reduced to meet relevant environmental quality standards and landfill waste acceptance criteria. The pH-dependent leachability of the metals decreased over time. The results show that GGBS activated by cement and lime would be effective in reducing the leachability of contaminants in contaminated soils.

  9. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    NASA Astrophysics Data System (ADS)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  10. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  11. A Comparison Study of the Oxygen-Rich Side Blow Furnace and the Oxygen-Rich Bottom Blow Furnace for Liquid High Lead Slag Reduction

    NASA Astrophysics Data System (ADS)

    Chen, Lin; Hao, Zhandong; Yang, Tianzu; Liu, Weifeng; Zhang, Duchao; Zhang, Li; Bin, Shu; Bin, Wanda

    2015-05-01

    This work investigates the characteristics of the oxygen-rich side blow furnace (OSBF) and the oxygen-rich bottom blow furnace (OBBF) as the reductive smelting reactor for molten high lead slag. The slags were collected from different sampling points of these furnaces during a regular high lead slag reduction process and analyzed. It is disclosed that lead content of the melt in the OSBF shows dramatic fluctuations, while melt from different sampling points of the furnace behave similarly, exhibiting the characteristics of batch reactor. An obvious axial lead content gradient is detected in the OBBF, showing the characteristics of a plug flow reactor. The industrial performances of these furnaces are also compared. The results indicate that 1.38% higher lead recovery can be achieved by using the OSBF instead of the OBBF. Unit energy consumptions of the OBBF-OSBF and OBBF-OBBF processes can be reduced to 230 kgce/ t crude lead, which is 70 kgce/ t crude lead less than that of the tradition Shuikoushan (SKS) process.

  12. Survey and conceptual flow sheets for coal conversion plant handling-preparation and ash/slag removal operations

    SciTech Connect

    Zapp, F.C.; Thomas, O.W.; Silverman, M.D.; Dyslin, D.A.; Holmes, J.M.

    1980-03-01

    This study was undertaken at the request of the Fossil Fuel Processing Division of the Department of Energy. The report includes a compilation of conceptual flow sheets, including major equipment lists, and the results of an availability survey of potential suppliers of equipment associated with the coal and ash/slag operations that will be required by future large coal conversion plant complexes. Conversion plant flow sheet operations and related equipment requirements were based on two representative bituminous coals - Pittsburgh and Kentucky No. 9 - and on nine coal conversion processes. It appears that almost all coal handling and preparation and ash/slag removal equipment covered by this survey, with the exception of some coal comminution equipment, either is on hand or can readily be fabricated to meet coal conversion plant capacity requirements of up to 50,000 short tons per day. Equipment capable of handling even larger capacities can be developed. This approach appears to be unjustified, however, because in many cases a reasonable or optimum number of trains of equipment must be considered when designing a conversion plant complex. The actual number of trains of equipment selected will be influenced by the total requied capacity of the complex, the minimum on-line capacity that can be tolerated in case of equipment failure, reliability of specific equipment types, and the number of reactors and related feed injection stations needed for the specific conversion process.

  13. Submerged-arc welding slags: characterization and leaching strategies for the removal of aluminum and titanium.

    PubMed

    Annoni, Raquel; Souza, Poliana Santos; Petrániková, Martina; Miskufova, Andrea; Havlík, Tomáš; Mansur, Marcelo Borges

    2013-01-15

    In the present study, submerged-arc welding slags were characterized by applying a variety of methods, including X-ray fluorescence, X-ray diffraction, particle size, Raman spectroscopy, and scanning electron microscope with energy dispersive X-ray analysis. The content of Al proved to be quite similar within neutral and acid slags (10-14%), while that of Ti proved to be much higher in acid slags (approximately 10%) than in neutral slags (<1%). The presence of spinel structures associated with Al species could also be identified in the analyzed samples. This characterization study was accompanied by leaching tests performed under changing operating conditions in an attempt to evaluate to what extent the Al and Ti bearing components could be removed from the slags. The leaching work involved three distinct strategies: (i) NaOH leaching followed by H(2)SO(4) leaching, (ii) acid leaching (HCl and H(2)SO(4)) using oxidizing/reducing agents, and (iii) slag calcination followed by H(2)SO(4) leaching. In the best result, 80% of Al was extracted in one single leaching stage after calcination of the acid slag with NaCl+C at 900 °C. By contrast, the removal of Ti proved to be unsatisfactory.

  14. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  15. Synthesis of inorganic polymers using fly ash and primary lead slag.

    PubMed

    Onisei, S; Pontikes, Y; Van Gerven, T; Angelopoulos, G N; Velea, T; Predica, V; Moldovan, P

    2012-02-29

    The present work reports on the synthesis and properties of inorganic polymers ("geopolymers") made of 100% fly ash from lignite's combustion, 100% primary lead slag and mixtures of the two. In the inorganic polymers with both fly ash and lead slag the main crystalline phases detected are wüstite, magnetite, sodium zinc silicate, quartz, anorthite, and gehlenite; litharge partially dissolves. FTIR analysis in these samples revealed that the main peaks and bands of end members also exist, along with a new amorphous reaction product. In terms of microstructure, both fly ash and lead slag dissolve and contribute in the binding phase whereas the larger particles act as aggregates. For an increasing lead slag in the composition, the binding phase is changing in chemistry and reaches PbO values higher than 50 wt.% for the 100% lead slag inorganic polymer. Regarding the properties of fly ash and lead slag inorganic polymers, compressive strength is higher than 35 MPa in all cases and water absorption diminishes as the lead slag content increases. A comparison of leaching results before and after polymerisation reveals that pH is an important factor as Pb is immobilised in the binding phase, unlike Zn and As.

  16. Predicting Slag Generation in Sub-Scale Test Motors Using a Neural Network

    NASA Technical Reports Server (NTRS)

    Wiesenberg, Brent

    1999-01-01

    Generation of slag (aluminum oxide) is an important issue for the Reusable Solid Rocket Motor (RSRM). Thiokol performed testing to quantify the relationship between raw material variations and slag generation in solid propellants by testing sub-scale motors cast with propellant containing various combinations of aluminum fuel and ammonium perchlorate (AP) oxidizer particle sizes. The test data were analyzed using statistical methods and an artificial neural network. This paper primarily addresses the neural network results with some comparisons to the statistical results. The neural network showed that the particle sizes of both the aluminum and unground AP have a measurable effect on slag generation. The neural network analysis showed that aluminum particle size is the dominant driver in slag generation, about 40% more influential than AP. The network predictions of the amount of slag produced during firing of sub-scale motors were 16% better than the predictions of a statistically derived empirical equation. Another neural network successfully characterized the slag generated during full-scale motor tests. The success is attributable to the ability of neural networks to characterize multiple complex factors including interactions that affect slag generation.

  17. Transient Thermo-fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting

    NASA Astrophysics Data System (ADS)

    Jonayat, A. S. M.; Thomas, Brian G.

    2014-10-01

    The behavior of the slag layer between the oscillating mold wall, the slag rim, the slag/liquid steel interface, and the solidifying steel shell, is of immense importance for the surface quality of continuous-cast steel. A computational model of the meniscus region has been developed, that includes transient heat transfer, multi-phase fluid flow, solidification of the slag, and movement of the mold during an oscillation cycle. First, the model is applied to a lab experiment done with a "mold simulator" to verify the transient temperature-field predictions. Next, the model is verified by matching with available literature and plant measurements of slag consumption. A reasonable agreement has been observed for both temperature and flow-field. The predictions show that transient temperature behavior depends on the location of the thermocouple during the oscillation relative to the meniscus. During an oscillation cycle, heat transfer variations in a laboratory frame of reference are more severe than experienced by the moving mold thermocouples, and the local heat transfer rate is increased greatly when steel overflows the meniscus. Finally, the model is applied to conduct a parametric study on the effect of casting speed, stroke, frequency, and modification ratio on slag consumption. Slag consumption per unit area increases with increase of stroke and modification ratio, and decreases with increase of casting speed while the relation with frequency is not straightforward. The match between model predictions and literature trends suggests that this methodology can be used for further investigations.

  18. Measurement of FeO activity and solubility of MgO in smelting slags

    NASA Astrophysics Data System (ADS)

    Liu, Shih-Hsien; Fruehan, R. J.; Morales, A.; Ozturk, B.

    2001-02-01

    In bath smelting, the FeO activity of the slag must be known to predict the equilibrium of slag-metal reactions and for effective control of the rate of reduction in the system. Also, knowledge of the solubility of MgO in these slags is useful for reducing refractory consumption. A series of measurements of the FeO activity in simulated bath smelting slags (CaO-SiO2-Al2O3-MgOsat-FeO) were conducted by the electromotive force (EMF) technique. The influence of the slag composition on the relationship between the FeO activity coefficient and FeO content was studied. It has been found that the measured FeO activity coefficient decreases with increasing FeO content in the slag and increases slightly with increasing slag basicity, which is defined as (CaO + MgO)/(SiO2 + Al2O3) on a mole fraction basis. The measured values of the FeO activity coefficient are in reasonable agreement with previously published data. The solubility of MgO was also measured and found to rang from 16 to 30 pct and decrease with increasing basicity.

  19. Other Oxides Pre-removed from Bangka Tin Slag to Produce a High Grade Tantalum and Niobium Oxides Concentrate

    NASA Astrophysics Data System (ADS)

    Permana, S.; Soedarsono, J. W.; Rustandi, A.; Maksum, A.

    2016-05-01

    Indonesia, as the second largest tin producer in the world, has a byproduct from the production of tin. This byproduct is in the forms of tin slag containing tantalum pentoxide (Ta2O5) and niobium pentoxide (Nb2O5). This study focuses on the recovery of tantalum pentoxide and niobium pentoxide from the tin slag. In the process, one part of the tin slag sample was sieved only (BTS), and the other was roasted at 900°C, water quenched and then sieved (BTS-RQS). Samples BTS and BTS-RQS were characterized by thermo gravimetric analysis (TGA) and X-ray flourence (XRF). One part of BTS-RQS sample was dissolved in hydrofluoric acid (HF) and the other was dissolved in hydrochloric acid (HCl), washed with distilled water, then dissolved into sodium hydroxide (NaOH). Each sample was characterized by using XRF. The BTS sample produced the highest recovery of 0.3807 and 0.6978% for Ta2O5 and Nb2O5, respectively, from the particle size of -1.00+0.71 and a fraction of 47.29%, while BTS-RQS produced the highest recovery of 0.3931 and 0.8994% for Ta2O5 and Nb2O5, respectively, on the particle size of -0.71+0350 and a fraction of 21%. BTS-RQS, dissolved with 8% hydro fluoride acid, yields tantalum pentoxide and niobium pentoxide with a ratio of 2.01 and 2.09, respectively. For the sample BTS-RQS dissolve first with 6M hydrochloric acid, washed with distilled water, then dissolved with sodium hydroxide 10M, the yield ratios are 1.60 and 1.84 for tantalum pentoxide and niobium pentoxide, respectively. In this study, it is found that the dissolution by using hydrofluoric acid 8% yields the best ratio.

  20. Infiltration of Slag Film into the Grooves on a Continuous Casting Mold

    NASA Astrophysics Data System (ADS)

    Cho, Jung-Wook; Jeong, Hee-Tae

    2013-02-01

    An analytical model is developed to clarify the slag film infiltration into grooves on a copper mold during the continuous casting of steel slabs. A grooved-type casting mold was applied to investigate the infiltration of slag film into the grooves of a pitch of 0.8 mm, width of 0.7 mm, and depth of 0.6 mm at the vicinity of a meniscus. The plant trial tests were carried out at a casting speed of 5.5 m min-1. The slag film captured at a commercial thin slab casting plant showed that both the overall and the liquid film thickness were decreased exponentially as the distance from the meniscus increases. In contrast, the infiltration of slag film into the grooves had been increased with increasing distance from the meniscus. A theoretic model has been derived based on the measured profile of slag film thickness to calculate the infiltration of slag film into the grooves. It successfully reproduces the empirical observation that infiltration ratio increased sharply along casting direction, about 80 pct at 50 mm and 95 pct at 150 mm below the meniscus. In the model calculation, the infiltration of slag film increases with increasing groove width and/or surface tension of the slag. The effect of groove depth is negligible when the width to depth ratio of the groove is larger than unity. It is expected that the developed model for slag film infiltration in this study will be widely utilized to optimize the design of groove dimensions in continuous casting molds.

  1. Nonequilibrium Sulfur Capture and Retention in an Air Cooled Slagging Coal Combustor.

    SciTech Connect

    Zauderer, B.

    1997-09-30

    Calcium oxide injected in a slagging combustor react with the sulfur from coal combustion to form sulfur bearing particles, which are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, it must be drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 36 month project was to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag. In the present quarterly reporting period, 3 days of combustor tests were performed, bringing the total number of tests performed to 19. Two of the test were a repeat of two tests performed in the previous quarter with a high, 37% ash, Indian coal. The high slag flow rate with that coal resulted in the highest observed sulfur retention to-date, namely 20% of the injected sulfur. In the present quarter, this test was repeated with the same coal feed rate but with 75% longer period of 2.4 hours. The total mineral matter injected was 635 lb/hr, compared to only 19.7 lb/hr of sulfur, of which 75% was from injected gypsum. However, despite excellent slag flow from the previous Indian coal tests, only 5.8% of the sulfur from the gypsum reported to the slag. Since substantial amounts slag remained on the combustor walls, it is concluded that still longer duration tests are required to establish equilibrium conditions. Current efforts are focused on finding a U.S. source of high ash coal to implement additional tests.

  2. Advantages and risks of using steel slag in preparing composts from raw organic waste.

    PubMed

    Tu, Xuefei; Aneksampant, Apichaya; Kobayashi, Shizusa; Tanaka, Atsushi; Nishimoto, Ryo; Fukushima, Masami

    2017-01-02

    It had been reported that iron and manganese oxides in steel slag enhanced the production of humic acid (HA) from low-molecular-weight compounds, such as phenolic acids, amino acids, and saccharides. In the present study, this function of steel slag was applied to the composting of raw organic wastes (ROWs). The degree of humification of HAs is an important factor in evaluating compost quality. Thus, HAs were extracted from the prepared composts and the humification parameters were determined, in terms of elemental compositions, acidic functional group contents, molecular weights, spectroscopic parameters from UV-vis absorption and (13)C NMR spectra. The timing for adding steel slag affected the degree of humification of HAs in the composts. The weight average molecular weight of a HA when slag was added initially (29 kDa) was significantly higher than when slag was added after elevating the temperature of the compost pile (17-18 kDa). These results show that ROWs are decomposed to low-molecular-weight compounds after the pile temperature is elevated and the presence of slag enhances the polycondensation of these compounds to produce HAs with a higher degree of humification. Because the slag used in the present study contained several-tens ng g(-1) to several μg g(-1) of toxic elements (B, Cu, Cr, and Zn), leaching tests for these elements from the prepared composts were carried out. Levels for leaching boron from composts prepared by adding slag (0.2-0.4 mg L(-1)) were obviously higher than the corresponding levels without slag (0.05 mg L(-1)).

  3. Study on Control of Inclusion Compositions in Tire Cord Steel by Low Basicity Top Slag

    NASA Astrophysics Data System (ADS)

    Xin, Cai-ping; Yue, Feng; Jiang, Chen-xu; Wu, Qi-fan

    2016-01-01

    Top slag melting experiment was conducted in a silicon molybdenum furnace with tire cord steel billet. The influence of top slag composition on the plasticity of CaO-Al2O3-SiO2-MgO inclusion and inclusion plasticization conditions was calculated by thermodynamic software FactSage. Use the thermodynamic calculation to guide the laboratory experiments to study slag compositions influence inclusions composition. Then industrial experiments were conducted based on the theoretical calculation and results of laboratory experiments. Scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) were used to determine the morphology and composition of inclusions in steel. All studies show that in the CaO-Al2O3-SiO2-10% MgO diagram, when CaO = 8-48%, SiO2 = 35-75%, Al2O3 = 0-32%, inclusions are in the plastic area. When basicity of top slag is certain, Al2O3 content in inclusions increases with the increase of Al2O3 content in the slag, and the distribution of inclusions becomes scattered with the increase of Al2O3 content in slag. Inclusion plasticization can be achieved when the binary basicities of top slag are 0.6, 0.8-1.2, 1.4 and corresponding w(Al2O3)s are 2-15%, 2-10%, <2%. According to industrial experimental results, when top slag basicity decreases from 1.5 to 0.67-0.9 and Al2O3 content decreases below 10 wt%, the inclusion falls into plastic area. It is feasible in practice to control the CaO-Al2O3-SiO2-MgO inclusions plastic through adjusting Al2O3 content in slag.

  4. Hydration and temperature development of concrete made with blast-furnace slag cement

    SciTech Connect

    Schutter, G. de

    1999-01-01

    In Europe, massive concrete elements often are made with blast-furnace slag cements. To better deal with the problem of early-age thermal cracking in these cases, a new hydration model for blast-furnace slag cements is developed, which is based on isothermal and adiabatic hydration tests. In the hydration model, the heat production rate is calculated as a function of the degree of hydration and the temperature. The accuracy of temperature simulations using this new hydration model is evaluated by tests on hardening massive concrete cylinders made with blast-furnace slag cement.

  5. Simulation of Flow Fluid in the BOF Steelmaking Process

    NASA Astrophysics Data System (ADS)

    Lv, Ming; Zhu, Rong; Guo, Ya-Guang; Wang, Yong-Wei

    2013-12-01

    The basic oxygen furnace (BOF) smelting process consists of different chemical reactions among oxygen, slag, and molten steel, which engenders a vigorous stirring process to promote slagging, dephosphorization, decarbonization, heating of molten steel, and homogenization of steel composition and temperature. Therefore, the oxygen flow rate, lance height, and slag thickness vary during the smelting process. This simulation demonstrated a three-dimensional mathematical model for a 100 t converter applying four-hole supersonic oxygen lance and simulated the effect of oxygen flow rate, lance height, and slag thickness on the flow of molten bath. It is found that as the oxygen flow rate increases, the impact area and depth increases, which increases the flow speed in the molten bath and decreases the area of dead zone. Low oxygen lance height benefits the increase of impact depth and accelerates the flow speed of liquid steel on the surface of the bath, while high oxygen lance height benefits the increase of impact area, thereafter enhances the uniform distribution of radial velocity in the molten steel and increases the flow velocity of molten steel at the bottom of furnace hearth. As the slag thickness increases, the diameter of impinging cavity on the slag and steel surface decreases. The radial velocity of liquid steel in the molten bath is well distributed when the jet flow impact on the slag layer increases.

  6. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    PubMed

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1.

  7. Multiphase Modeling of Bottom-Stirred Ladle for Prediction of Slag-Steel Interface and Estimation of Desulfurization Behavior

    NASA Astrophysics Data System (ADS)

    Singh, Umesh; Anapagaddi, Ravikiran; Mangal, Saurabh; Padmanabhan, Kuppuswamy Anantha; Singh, Amarendra Kumar

    2016-06-01

    Ladle furnace is a key unit in which various phenomena such as deoxidation, desulfurization, inclusion removal, and homogenization of alloy composition and temperature take place. Therefore, the processes present in the ladle play an important role in determining the quality of steel. Prediction of flow behavior of the phases present in the ladle furnace is needed to understand the phenomena that take place there and accordingly control the process parameters. In this study, first a mathematical model is developed to analyze the transient three-phase flow present. Argon gas bottom-stirred ladle with off-centered plugs has been used in this study. Volume of fluid method is used in a computational fluid dynamics (CFD) model to capture the behavior of slag, steel, and argon interfaces. The results are validated with data from literature. Eye opening and slag-steel interfacial area are calculated for different operating conditions and are compared with experimental and simulated results cited in literature. Desulfurization rate is then predicted using chemical kinetic equations, interfacial area, calculated from CFD model, and thermodynamic data, obtained from the Thermo-Calc software. Using the model, it is demonstrated that the double plug purging is more suitable than the single plug purging for the same level of total flow. The advantage is more distinct at higher flow rates as it leads higher interfacial area, needed for desulfurization and smaller eye openings (lower oxygen/nitrogen pickup).

  8. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part II: Effect of Al{sub 2}O{sub 3}

    SciTech Connect

    Ben Haha, M.; Lothenbach, B. Le Saout, G.; Winnefeld, F.

    2012-01-15

    The hydration and microstructural evolution of three alkali activated slags (AAS) with Al{sub 2}O{sub 3} contents between 7 and 17% wt.% have been investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na{sub 2}SiO{sub 3}{center_dot}5H{sub 2}O. The formation of C(-A)-S-H and hydrotalcite was observed in all samples by X-ray diffraction, thermal analysis and scanning electron microscopy. Higher Al{sub 2}O{sub 3} content of the slag decreased the Mg/Al ratio of hydrotalcite, increased the Al incorporation in the C(-A)-S-H and led to the formation of straetlingite. Increasing Al{sub 2}O{sub 3} content of the slag slowed down the early hydration and a lower compressive strength during the first days was observed. At 28 days and longer, no significant effects of slag Al{sub 2}O{sub 3} content on the degree of hydration, the volume of the hydrates, the coarse porosity or on the compressive strengths were observed.

  9. Greener durable concretes through geopolymerisation of blast furnace slag

    NASA Astrophysics Data System (ADS)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  10. Structural evolution of an alkali sulfate activated slag cement

    NASA Astrophysics Data System (ADS)

    Mobasher, Neda; Bernal, Susan A.; Provis, John L.

    2016-01-01

    In this study, the effect of sodium sulfate content and curing duration (from fresh paste up to 18 months) on the binder structure of sodium sulfate activated slag cements was evaluated. Isothermal calorimetry results showed an induction period spanning the first three days after mixing, followed by an acceleration-deceleration peak corresponding to the formation of bulk reaction products. Ettringite, a calcium aluminium silicate hydrate (C-A-S-H) phase, and a hydrotalcite-like Mg-Al layered double hydroxide have been identified as the main reaction products, independent of the Na2SO4 dose. No changes in the phase assemblage were detected in the samples with curing from 1 month up to 18 months, indicating a stable binder structure. The most significant changes upon curing at advanced ages observed were growth of the AFt phase and an increase in silicate chain length in the C-A-S-H, resulting in higher strength.

  11. Study on modification of the high-strength slag cement material

    SciTech Connect

    Wang Fusheng . E-mail: fusheng429@163.com; Sun Ruilian; Cui Yingjing

    2005-07-01

    The influence of the slag powder's fineness, the amounts of activator, type and contents of modification addition on the dry-shrinkage and strength of the high-strength slag cement material was investigated. The experimental data showed that adding 9% Na{sub 2}SiO{sub 3} activator and 10% Portland cement (PC) made the ratios of drying-shrinkage of high-strength slag cement material similar to the ratios of Portland cement and the compressive strengths as higher. The main hydration products are calcium alumina-silicate gels and a little CH; the gel ratio of CaO/SiO{sub 2} is close to 1 and includes a little Na{sub 2}O and MgO for high-strength slag cement material, as shown by means of scanning electron microscope (SEM) and energy-dispersive X-ray analyzer (EDXA)

  12. Evaluation of steel slag coarse aggregate in hot mix asphalt concrete.

    PubMed

    Ahmedzade, Perviz; Sengoz, Burak

    2009-06-15

    This paper presents the influences of the utilization of steel slag as a coarse aggregate on the properties of hot mix asphalt. Four different asphalt mixtures containing two types of asphalt cement (AC-5; AC-10) and coarse aggregate (limestone; steel slag) were used to prepare Marshall specimens and to determine optimum bitumen content. Mechanical characteristics of all mixtures were evaluated by Marshall stability, indirect tensile stiffness modulus, creep stiffness, and indirect tensile strength tests. The electrical sensitivity of the specimens were also investigated in accordance with ASTM D257-91. It was observed that steel slag used as a coarse aggregate improved the mechanical properties of asphalt mixtures. Moreover, volume resistivity values demonstrated that the electrical conductivity of steel slag mixtures were better than that of limestone mixtures.

  13. System for detecting slag level in a solid fuels gasification reactor

    SciTech Connect

    Mayes, M.D.

    1988-06-14

    In combination, a solid fuels gasification reactor and a system for detecting the level of a slag product in the reactor, the reactor includes a quench chamber having a discharge end that connects into a crusher unit, and the slag product is discharged from the quench chamber into the crusher unit, which reduces the particle size of the slag product. The slag level detector system is described comprising: a housing assembly that includes a fluid inlet port and a seal section, the housing member is positioned adjacent to the quench chamber; a nozzle member that fastens inside the housing assembly, and the nozzle member has an open end that extends into the quench chamber; an elongate rod that defines a pokerod; an electronic controller unit adapted for timing an operation cycle; a first position sensor and second position sensor; a space is defined between the pokerod and nozzle member; and a conduit connects the fluid inlet port into a source of fluid.

  14. Improving the behavior of body roads by the use of gravel-slag mixture

    NASA Astrophysics Data System (ADS)

    Hadinane, Hocine; Oucief, Hocine; Merzoud, Mouloud

    2016-07-01

    The accumulation of wastes industrial stemming of the iron and steel industry has influenced negatively the environment. The adopted policy had for mission to eliminate these undesirable wastes by recycling them by their utilization in adequate areas. The objective of this work is to study the mechanical behavior of a gravel-slag based on crystallized and granulated slag, activated by lime. One will be interested in the study of resistance to punching and the bearing ratio of this slag through Proctor tests, CBR and by compression, tensile tests, for use in the layers of pavement (Foundation and base layers). The obtained result on gravel-slag show considerable performances, compared with natural aggregates point of resistance and thickness of the layers. Its utilization in the road area has allowed therefore the recycling these industrial wastes, to decrease the pollution, to use a minimum noble product requiring important exploitation energy and an economy on layers of surface realized with costly materials (bituminous concrete).

  15. Characterization Report on Sand, Slag, and Crucible Residues and on Fluoride Residues

    SciTech Connect

    Murray, A.M.

    1999-02-10

    This paper reports on the chemical characterization of the sand, slag, and crucible (SS and C) residues and the fluoride residues that may be shipped from the Rocky Flats Environmental Technology Site (RFETS) to Savannah River Site (SRS).

  16. Characteristics of blast furnace slag leachate produced under reduced and oxidized conditions.

    PubMed

    Schwab, A P; Hickey, J; Hunter, J; Banks, M K

    2006-01-01

    A laboratory study was conducted to determine the environmental conditions necessary to reproduce leachates observed emerging from blast furnace slag acting as the foundation of highways in northwest Indiana. The leachates in the field are often highly alkaline with a pungent sulfur odor, a distinct green or milky-white in color, and sulfate concentrations exceeding 2,000 mg/L. Slag was equilibrated in the laboratory under both oxidized and anoxic environments and at various slag:water ratios. Constant anoxic conditions were required to produce to green colors in the slag, but high sulfate concentrations were observed only when the suspensions were fully oxidized. Leachate from the study site appears to form as a result of a series of complex chemical reactions including fluctuating oxidized and reduced conditions.

  17. Investigation of Portland Blast-Furnace Slag Cements. Report 2. Supplementary Data

    DTIC Science & Technology

    significantly less for steel in this concrete than for steel in type II portland cement concrete. Bond-to-steel tests indicated similar relations for both blast-furnace slag and type II portland cements.

  18. Influence of the Mold Current on the Electroslag Remelting Process

    NASA Astrophysics Data System (ADS)

    Hugo, Mathilde; Dussoubs, Bernard; Jardy, Alain; Escaffre, Jessica; Poisson, Henri

    2016-08-01

    The electroslag remelting process is widely used to produce high value-added alloys. The use of numerical simulation has proven to be a valuable way to improve its understanding. In collaboration with Aubert & Duval, the Institute Jean Lamour has developed a numerical transient model of the process. The consumable electrode is remelted within a mold assumed to be electrically insulated by the solidified slag skin. However, this assumption has been challenged by some recent studies: the solidified slag skin may actually allow a part of the melting current to reach the mold. In this paper, the evolution of our model, in order to take into account this possibility, is presented and discussed. Numerical results are compared with experimental data, while several sensitivity studies show the influence of some slag properties and operating parameters on the quality of the ingot. Even, a weakly conductive solidified slag skin at the inner surface of the mold may be responsible for a non-negligible amount of current circulating between the slag and crucible, which in turn modifies the fluid flow and heat transfer in the slag and ingot liquid pool. The fraction of current concerned depends mainly on the electrical conductivities of both the liquid and solidified slag.

  19. Process for removing technetium from iron and other metals

    DOEpatents

    Leitnaker, J.M.; Trowbridge, L.D.

    1999-03-23

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag. 4 figs.

  20. Process for removing technetium from iron and other metals

    DOEpatents

    Leitnaker, James M.; Trowbridge, Lee D.

    1999-01-01

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag.

  1. Deoxidation Limits of Titanium Alloys during Pressure Electro Slag Remelting

    NASA Astrophysics Data System (ADS)

    Bartosinski, M.; Hassan-Pour, S.; Friedrich, B.; Ratiev, S.; Ryabtsev, A.

    2016-07-01

    This paper focuses on deoxidation of titanium alloys produced by aluminothermic reduction (ATR) and subsequent homogenizing and alloying by vacuum induction melting (VIM). The main goal of the performed research work is to outline the deoxidation limit during pressure electro slag remelting (PESR) of the described material. To obtain electrodes for deoxidation, a Ti-24Al-16V masteralloy was produced by ATR and afterwards melted in a 0.5 litre calcium- zirconate (lab scale) or 14 litres high purity calcia (pilot scale) crucibles with continuous addition of Ti-sponge after reaching liquid state in order to obtain a final Ti-6Al-4V alloy. During melting, in both cases evaporation of calcium was noticed. The cast ingots were analysed for oxygen using inert gas fusion method, matrix and alloying elements were analysed by XRF. Results show oxygen levels between 0.5 and 0.95 wt.-% for the ingots which were melted in calcium-zirconate crucibles and approx. 1 - 1.2 wt.-% for the material produced by utilization of calcia crucibles. The subsequent deoxidation was carried out in lab and pilot scale electroslag remelting furnaces using a commercially pure calcium fluoride slag and metallic calcium as deoxidation agent. It could be shown, that deoxidation of the highly contaminated material is possible applying this method to a certain limit. Pilot scale trials showed a reduction of oxygen contents by 1500 - 3500 ppm. Oxygen levels in lab scale trials showed weaker deoxidation effects. In order to describe the achieved deoxidation effects in a quantitative way, the analyzed oxygen contents of the obtained ingots are compared with calculated data resulting from a mathematical kinetic model. The modelled datasets are in good agreement with experimental oxygen values.

  2. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    PubMed

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  3. NONEQUILIBRIUM SULFUR CAPTURE AND RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    SciTech Connect

    Dr. Bert Zauderer

    1999-03-15

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. They are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, slag must be rapidly drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to perform a series of tests to determine the factors that control the retention of the sulfur in the slag. 36 days of testing on the combustor were completed prior to the end of this reporting period, 12/31/98. This compares with 16 tests required in the original project plan. Combustor tests in early 1997 with high (37%) ash, Indian coal confirmed that high slag mass flow rates of about 500 lb/hr resulted in retention in the slag of up to 20% of the injected sulfur content mineral matter. To further increase the slag flow rate, rice husks, which contain 20% ash, and rice husk char, which contain 70% ash, were co-fired with coal in the combustor. A series of 13 combustor tests were performed in fourth quarter of 1997 and a further 6 tests were performed in January 1998 and in the summer of 1998. The test objective was to achieve slag flow rates between 500 and 1,000 lb/hr. Due to the very low bulk density of rice husk, compared to pulverized coal, almost the entire test effort focused on developing methods for feeding the rice husks into combustor. In the last test of December 1997, a peak mineral matter, injection rate of 592 lb/hr was briefly achieved by injection of coal, rice husk char, gypsum, and limestone into the combustor. However, no significant sulfur concentration was measured in the slag removed from the combustor. The peak injection rate reached with biomass in the 1997 tests was 310 lb/hr with rice husk, and 584 lb/hr with rice husk char.

  4. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 1--November 30, 1997

    SciTech Connect

    1997-12-31

    In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. This document summarizes the Phase 2 accomplishments to date along with the major accomplishments from Phase 1.

  5. Effect of calcium silicate slag application on radium-226 concentrations in plant tissues

    SciTech Connect

    Mortvedt, J.J.

    1986-01-01

    A greenhouse pot experiment was conducted to determine if plants absorb Ra from slag applied to soil. Slag at rates equivalent to 0 and 22 mt/ha was mixed with Mountview silt loam (Typic Paleudults) limed to pH 5.8 and 7.2. Three clippings each of fescue (Festuca arundiancea Schreb.), and Swiss chard (Beta vulgaris L.), and one harvest of wheat (Triticum aestivum L.) for grain and straw were grown on separate series of treated soil, and plant samples were analyzed for radioactivity due to /sup 226/Ra uptake. Samples of sugarcane (Saccharum officinarum L.) forage and extracted juice from field experiments in Florida testing this slage as a Si source also were analyzed for radioactivity. Dry forage yields of fescue and wheat were not affected by slag applications, but those of Swiss chard were somewhat higher on slag-treated soil at pH 5.8. Wheat grain and straw yields were higher on soil at pH 7.2 than at pH 5.8 regardless of slag treatment. Uptake of /sup 226/Ra by fescue forage and wheat grain and straw was not affected by slag application. Concentrations of /sup 226/Ra were similar in forage and extracted juice from untreated sugarcane or that treated with slag at rates up to 5.6 mt/ha. These results suggest that plant uptake of radionuclides is negligible from calcium silicate slag applied at the recommended rates for liming acid soils or as a source of Si for sugarcane.

  6. The Use Of Phosphates To Reduce Slag Penetration In Cr203-Based Refractories

    DOEpatents

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorous oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  7. Use of phosphates to reduce slag penetration in Cr2O3-based refractories

    DOEpatents

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorous oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  8. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    PubMed

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions.

  9. Wettability of Silicon Carbide by CaO-SiO2 Slags

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Tangstad, Merete

    2009-12-01

    The wettability of silicon carbide by liquid CaO-SiO2 slags that contain 47 to 60 wt pct SiO2 was studied using the sessile drop wettability technique. The experiments were carried out in Ar and CO atmospheres. A small piece of slag was melted on SiC substrates under different heating regimes up to 1600 °C. It was found that the wetting is not significantly dependent on the temperature and the heating rate. However, the wettability is relatively high, and the wetting is higher for slags that contain lower SiO2 concentrations. Moreover, the wettability between the slags and SiC is dependent on the gas phase composition, and it is higher in Ar than that in CO. When the SiO2 concentration changes from 47 pct wt to 60 pct wt, the wetting angle changes from 20 deg to 73 deg in Ar and from 58 deg to 87 deg in a CO atmosphere. The formation and bursting of gas bubbles also was observed after some contact time, which indicates that the wetting system is a reactive type. However, microscopic studies indicated that no metal phase exists at the slag/silicon-carbide interface. Therefore, it was concluded that chemical reactions between the slag and SiC take place and that SiO2 is slowly reduced to form CO and SiO gases. Based on the experimental data, the dependence of the Girifalco-Good coefficient on the slag composition and the relationship between the interfacial tension of CaO-SiO2 slags and SiC also were estimated.

  10. Effect of grain-slag media for the treatment of wastewater in a biological aerated filter.

    PubMed

    Yu, Yanzhen; Feng, Yan; Qiu, Liping; Han, Wenwen; Guan, Lipang

    2008-07-01

    Grain-slag was applied as the media of biological aerated filters (BAF). The performance of two lab-scale BAF was monitored for 6 months to compare the effect of grain-slag with haydite as media. Under ammonia nitrogen load rates varying from 0.49 to 1.21 kg NH(3)-N(m(3)d)(-1), the overall NH(3)-N reductions of the BAF supported by grain-slag and haydite averaged 84.30% and 80.87%, respectively. Higher ammonia nitrogen removal in the BAF with grain-slag was attributable to its buffering pH value capacity by stripping calcium carbonate (CaCO(3)). In terms of removing organic matter, turbidity and colourity, the efficiency of the BAF with grain-slag was lower than that with haydite, but more than 78%, 79% and 80% of fed organic matter, turbidity and colourity was still removed, respectively. So it is feasible for grain-slag to be applied as the media of BAF. The results obtained from the research of ammonia nitrogen removal rate versus pH values indicate that ammonia nitrogen removal rates were not distinctly dependent of pH values in the BAF supported by grain-slag. More than 85% of ammonia nitrogen was removed at pH values from 5.2 to 7.8 ranges. Grain-slag can strip CaCO(3) into the wastewater to buffer pH value and maintain optimal nitrification rates.

  11. Use of Phosphates to Reduce Slag Penetration in CR203-Based Refractories

    SciTech Connect

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorus oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  12. Nonequilibrium Sulfur Capture & Retention in an Air Cooled Slagging Coal Combustor

    SciTech Connect

    Bert Zauderer

    1998-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles, which are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 36 month project was to perform a series of tests to determine the factors that control the retention of the sulfur in the slag. 19 days of testing were completed prior to 9/30/97. In the present quarterly reporting period ending 12/31/97, 13 tests days were completed on co-firing coal and a high ash, rice husk biomass, which was selected to produce a high slag flow rate. Most of the test effort focussed on developing methods for feeding the very low density rice husks into combustor. Various levels of mineral matter from coal ash, rice husk ash, calcium sulfate, and calcium oxide was injected in the combustor during these 13 tests. The peak mineral matter, injection rate was 592 lb/hr for a period of about one-hour. No significant sulfur concentration was measured in the slag removed from the combustor. This may be due to the brief test duration, and longer duration tests are planned for the next quarter. The two major accomplishments in this quarter are the successful co-firing of coal and biomass in the slagging combustor. This is a major technical milestone due to its application to greenhouse gas emission reduction. It was not in the original project plan. Also, the total of 31 test days completed by 12/31/97 is double the number originally planned.

  13. Task 3.15 -- Impacts of low-NOx combustion on fly ash and slagging. Semi-annual report, July 1--December 31, 1996

    SciTech Connect

    Zygarlicke, C.J.; McCollor, D.P.

    1997-08-01

    With the advent of the Clean Air Act Amendments of 1990, the coal-fired power industry began a more accelerated move toward using low-NOx burner (LNB) technologies to reduce NOx emissions. Most LNBs incorporate less oxygen with the coal initially, creating a cooler and somewhat substoichiometric initial combustion zone, with additional oxygen added further on in the combustion process to complete char combustion. Another method used to achieve lower NOx emissions is to fire the coal substoichiometrically and add additional air through overfire air ports. Both of these methods create certain impacts on fireside performance that are different from conventional high-excess-air firing arrangements. Some of the impacts that have been noticed by the utility industry are higher levels of unburned carbon in the fly ash and bottom ash, increased boiler tube corrosion, higher particulate loadings on control devices, and changes in slagging in the main furnace. Work on the fundamental mechanisms of entrained ash and ash deposit formation during low-NOx combustion has been sparse. This project by the Energy and Environmental Research Center (EERC) focuses on the issues of entrained ash formation and slagging for low-NOx combustion systems in general. Time-resolved combustion tests under conventional and low-NOx conditions have been conducted to note particle-size formation and slagging deposition. The results from this work are yielding an increased understanding of the mechanisms of ash formation during low-NOx combustion along with methods for enhancing heat transfer and fly ash collectability. Specific objectives of this research project include (1) determining whether initial char and ash generated under low-NOx conditions have greater tendencies for slagging than conventionally generated ash and (2) determining the differences, if any, between particle size and composition for entrained ash generated under low-NOx and conventional combustion conditions.

  14. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    PubMed

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry.

  15. Direct Extraction of Ti and Ti Alloy from Ti-Bearing Dust Slag in Molten CaCl2

    NASA Astrophysics Data System (ADS)

    Chen, Chaoyi; Zhao, Chong; Li, Junqi; Yang, Shufeng

    2016-06-01

    Using process of solid oxygen-ion conducting membrane (SOM), titanium metal and its alloy can be prepared directly from Ti-bearing dust slag by immersing it in the molten CaCl2 at 1,100℃, which has been proposed by constant voltage of 3.5 V for 2-6 h. The dust slag was ball-milled and pressed into pellets, then employed as the cathode, while the liquid copper, which was saturated with graphite powder and encased in yttria-stabilized zirconia (YSZ) tube, acted as the anode. The effect of forming pressure and electrolytic time on products was analyzed. The results show that the content of titanium increased with electrolytic time and the characteristic morphology presents as granule. Ti-Fe alloy can be obtained from Ti-Fe residue by 6 h electrolysis. For titanium-rich residue, when the forming pressure of pellets decreased from 6 to 3 MPa, only electrolysis for more than 4 h can completely remove the oxygen, and pure titanium is obtained by 6 h electrolysis. Besides, there is an unprecedented finding that the porous cathode is conducive to the removal of impurity elements.

  16. The Dissolution Kinetics of MgO into CaO-MgO-Fe2O3 Slag

    NASA Astrophysics Data System (ADS)

    Wei, Ruirui; Lv, Xuewei; Yue, Zhiwen; Xiang, Shenglin

    2017-02-01

    Calcium ferrite is the main binding phase for high-basicity sinter. The production and structure of calcium ferrite greatly influence the quality of the sinter. With the change in gangue composition, MgO becomes an important factor in the generation of calcium ferrite. In this study, the rotating cylinder method was used to study the dissolution kinetics of MgO into CaO-MgO-Fe2O3 melt. The experimental variables included the temperature, the initial composition of the melt, the Fe2O3/CaO mass ratio, the rotation time, and the rotation speed. The results indicate that the dissolution rate increases with increasing dissolution time, temperature, and rotation speed but decreases with increasing MgO content and Fe2O3/CaO mass ratio in the initial slag. The dissolution rate was observed to increase and then decrease with the addition of SiO2 in the initial slag. The activation energy and diffusion coefficient for MgO dissolution were found to range from 117.31 to 234.24 kJ mol-1 and from 1.03 × 10-6 to 1.18 × 10-5 cm2 s-1, respectively. The concentration difference between the solid and liquid phases is the main driving force for dissolution, but the viscosity and magnesium ion diffusivity of the melt also affect the process.

  17. Experimental determination of nonequilibrium transport parameters reflecting the competitive sorption between Cu and Pb in slag-sand column.

    PubMed

    Chung, Jaeshik; Kim, Young-Jin; Lee, Gwanghun; Nam, Kyoungphile

    2016-07-01

    Competitive sorption and resulting nonequilibrium transport of Cu and Pb were investigated using slag as a primary sorbent. A series of estimation models were applied based on the equilibrium, and nonequilibrium sorption respectively, and finally calibrated by incorporating the experimentally determined batch kinetic data. When applied individually, the behavior of metals in slag-sand column were well predicted by both equilibrium and nonequilibrium models in CXTFIT code. However, coexisting Cu and Pb exhibited competition for sorption sites, generating an irregular breakthrough curves such as overshoot (higher concentration in effluent than the feed concentration) of Cu and corresponding earlier peak of Pb followed by gradual re-rising. Although two-site nonequilibrium model further considers coupled hydrochemical process, desorption of the Cu from competition made the model prediction inaccurate. However, the parameter estimation could be improved by incorporating the experimentally determined mass transfer rate, ωexp from batch kinetics. Based on the calibrated model, the fraction of instantaneous retardation, βexp of Pb decreased from 0.41 in the single system to 0.30 in the binary system, indicating the shift from equilibrium to nonequilibrium state, where which of Cu increased from 0.39 to 0.94, representing the shift towards equilibrium. The modified results were also compared with five-step sequential extraction data, confirming that the shift of particular metal fractions from the competition triggered the nonequilibrium transport.

  18. Two-way Valorization of Blast Furnace Slag: Synthesis of Precipitated Calcium Carbonate and Zeolitic Heavy Metal Adsorbent.

    PubMed

    Georgakopoulos, Evangelos; Santos, Rafael M; Chiang, Yi Wai; Manovic, Vasilije

    2017-02-21

    The aim of this work is to present a zero-waste process for storing CO2 in a stable and benign mineral form while producing zeolitic minerals with sufficient heavy metal adsorption capacity. To this end, blast furnace slag, a residue from iron-making, is utilized as the starting material. Calcium is selectively extracted from the slag by leaching with acetic acid (2 M CH3COOH) as the extraction agent. The filtered leachate is subsequently physico-chemically purified and then carbonated to form precipitated calcium carbonate (PCC) of high purity (<2 wt% non-calcium impurities, according to ICP-MS analysis). Sodium hydroxide is added to neutralize the regenerated acetate. The morphological properties of the resulting calcitic PCC are tuned for its potential application as a filler in papermaking. In parallel, the residual solids from the extraction stage are subjected to hydrothermal conversion in a caustic solution (2 M NaOH) that leads to the predominant formation of a particular zeolitic mineral phase (detected by XRD), namely analcime (NaAlSi2O6∙H2O). Based on its ability to adsorb Ni(2+), as reported from batch adsorption experiments and ICP-OES analysis, this product can potentially be used in wastewater treatment or for environmental remediation applications.

  19. Development of the technology of scandium extraction from the ash-slag waste of Kansk-Achinsk brown coal burning

    SciTech Connect

    Pashkov, G.L.; Mikhnev, A.D.; Kontzevoi, A.A.

    1996-12-31

    Kansk-Achinsk Brown Coal Basin is one of the largest of the world. The coals of separate fields of this Basin consists of an enhanced amount of rare-earth metals, scandium in particular. The results of the developments of efficient technologies for the extraction of this metal from the ash-slag waste of Kansk-Achinsk brown coal burning were discussed in the paper. A variety of the procedures was tested such as the sintering with the alkali followed by the treatment with water, the sintering with the sodium carbonate followed by the treatment with the HCl water solution, the extraction with HCl or sulphuric acids, etc. The extraction of other than scandium metals, such as Y, La, Nd, Yb, Gd, etc., were monitored as well. The scandium extraction with HCl solution was found to be the most appropriate procedure for the ash-slag studied. The kinetic parameters of the extraction with HCl were measured and the mechanism of the extraction process is discussed.

  20. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    PubMed

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement.

  1. Effect of Boric Acid Concentration on Viscosity of Slag and Property of Weld Metal Obtained from Underwater Wet Welding

    NASA Astrophysics Data System (ADS)

    Guo, Ning; Guo, Wei; Xu, Changsheng; Du, Yongpeng; Feng, Jicai

    2015-06-01

    Underwater wet welding is a crucial repair and maintenance technology for nuclear plant. A boric acid environment raises a new challenge for the underwater welding maintenance of nuclear plant. This paper places emphasis on studying the influence of a boric acid environment in nuclear plant on the underwater welding process. Several groups of underwater wet welding experiments have been conducted in boric acid aqueous solution with different concentration (0-35000 ppm). The viscosity of the welding slag and the mechanical properties of welds, such as the hardness, strength, and elongation, have been studied. The results show that with increasing boric acid concentration, the viscosity of the slag decreases first and then increases at a lower temperature (less than 1441 °C). However, when the temperature is above 1480 °C, the differences between the viscosity measurements become less pronounced, and the viscosity tends to a constant value. The hardness and ductility of the joints can be enhanced significantly, and the maximum strength of the weld metal can be reached at 2300 ppm.

  2. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  3. Effect of sample preparation on contaminant leaching from copper smelting slag.

    PubMed

    Vítková, Martina; Ettler, Vojtěch; Mihaljevič, Martin; Sebek, Ondřej

    2011-12-15

    Currently standardised leaching tests require grain size reduction, which for large fragments of slags could overestimate the leaching results. To assess the effect of the fine-grained fraction generated by sample crushing, a set of leaching experiments was performed on copper smelting slag from the Zambian Copperbelt: (i) EN 12457-2 batch tests (standardised grain size <4 mm; modified procedure with grain size of 4-0.5 mm simulating exposure of larger fragments on the dumps) and (ii) CEN/TS 14997 pH-static tests (standardised grain size <1 mm simulating the possible wind dispersion scenario near the slag crushing facilities or disposal of fine-grained granulated slag; additional grain sizes <5 mm, 5-0.5 mm and 5-0.5 mm after ultrasonic cleaning). A higher proportion of the fine-grained fraction generally led to greater leaching of Cu, Co and Zn. The metal levels in the leachates under circum-neutral conditions were all below the EU limits for non-hazardous waste. However, at pH 4, the presence of fine dust particles dramatically increased the concentrations of metals in the slag leachates. The greater leachability of Cu and Co from slag particles under acidic conditions suggests a risk of their mobilisation in acidic soils in the Copperbelt area.

  4. Two-dimensional coupled fluid and electrodynamic calculations for a MHD DCW channel with slag layers

    NASA Astrophysics Data System (ADS)

    Liu, B. L.

    1982-01-01

    A fully coupled, two dimensional numerical method of modeling linear, coal-fired MHD generators is developed for the case of a plasma flow bounded by a slag layer on the channel walls. The governing partial differential equations for the plasma flow, slag layer and electrodynamics are presented and their coupling discussed. An iterative, numerical procedure employing non-uniform computational meshes and appropriate tridiagonal matrix solution schemes for the equations is presented. The method permits the investigation of the mutual plasma flow-slag layer development for prescribed wall temperatures, electrode geometry, slag properties and channel loading. In particular, the slag layer-plasma interface properties which require prior specification in an uncoupled analysis comprise part of the solution in the present approach. Results are presented for a short diagonally connected generator channel and include contour plots of the electric potential and current stream function as well as transverse and axial profiles of pertinent plasma properties. The results indicate that a thin electrode slag layer can be maintained in the presence of reasonable current density levels.

  5. Reuse of EAF Slag as Reinforcing Filler for Polypropylene Matrix Composites

    NASA Astrophysics Data System (ADS)

    Cornacchia, G.; Agnelli, S.; Gelfi, M.; Ramorino, G.; Roberti, R.

    2015-06-01

    Electric-arc furnace (EAF) slag, the by-product of steel fabricated at the EAF, is in most cases still sent to dumps, with serious environmental consequences. This work shows an innovative, economically convenient application for EAF slag: its use as reinforcing filler for polypropylene. Composites based on polypropylene containing 10-40 wt.% of EAF slag particles were prepared by melt compounding followed by injection molding. A physical-chemical analysis of the EAF slag was performed to determine microstructural features and main component phases. Leaching tests demonstrated that, although EAF slag can release small amounts of toxic elements, such as heavy metals, incorporating such material into the polymeric matrix immobilizes the heavy metals inside that matrix. The mechanical characterization of the polymer-based composites was performed. Incorporating EAF slag particles raises the Young's modulus and the tensile strength at yield, whereas elongation at break and the impact strength of the polymer-based composite are significantly reduced only when large amounts of filler are added, i.e., 30% or more.

  6. Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Wei, Wei; Bai, Hao; Zhang, Xu; Cang, Da-qiang

    2015-03-01

    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO-Al2O3-SiO2 and CaO-MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  7. Steel Slag and Shredded Tires as Media for Blind Inlets to Improve Water Quality

    NASA Astrophysics Data System (ADS)

    Gonzalez, J. M.; Smith, D. R.; Livingston, S.

    2015-12-01

    Off-site transport of contaminants through surface runoff affects water quality. Blind inlets are proven conservation practices for reducing surface runoff, and consequently reducing nutrient loadings from small agricultural closed depressions to water bodies. Gravel is the most widely used blind inlet media to reduce flow, but not to sorb contaminants from the water. Readily available byproducts, such as steel slag and shredded tires, could be used as alternative media in blind inlets to sorb nutrients and pesticides from surface runoff. Sorption isotherms were performed to investigate the sorption capabilities of steel slag and shredded tires for phosphate and atrazine in electrolyte background solutions containing either 10 mM CaCl2 or KCl. Results of this research demonstrated that phosphate and atrazine were irreversibly sorbed by the steel slag and shredded tires. The steel slag increased the pH solution increased about 4 pH units after the sorption step; while the pH of the solution with shredded tires remained the same. Desorption of the phosphate and atrazine was low from the steel slag and shredded tires, respectively. Thus, the above results suggest that the steel slag and shredded tires can potentially be used as media to sorb phosphate and atrazine, respectively.

  8. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-09-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  9. Effect of Physicochemical Properties of Slag and Flux on the Removal Rate of Oxide Inclusion from Molten Steel

    NASA Astrophysics Data System (ADS)

    Park, Jun Seok; Park, Joo Hyun

    2016-12-01

    The slag-metal reaction experiments were carried out using a high-frequency induction furnace to confirm the effect of slag composition on the removal rate of inclusions in molten steel through the CaO-based slags. The apparent rate constant of oxygen removal ( k O) was obtained as a function of slag composition. It increased with increasing basicity, and the content of MgO and CaF2, whereas it decreased by increasing the content of Al2O3 in the slag. The removal rate of inclusions was strongly affected not only by the driving force of the chemical dissolution but also by the viscosity of the slags and fluxes.

  10. Analyzing the Technology of Using Ash and Slag Waste from Thermal Power Plants in the Production of Building Ceramics

    NASA Astrophysics Data System (ADS)

    Malchik, A. G.; Litovkin, S. V.; Rodionov, P. V.; Kozik, V. V.; Gaydamak, M. A.

    2016-04-01

    The work describes the problem of impounding and storing ash and slag waste at coal thermal power plants in Russia. Recovery and recycling of ash and slag waste are analyzed. Activity of radionuclides, the chemical composition and particle sizes of ash and slag waste were determined; the acidity index, the basicity and the class of material were defined. The technology for making ceramic products with the addition of ash and slag waste was proposed. The dependencies relative to the percentage of ash and slag waste and the optimal parameters for baking were established. The obtained materials were tested for physical and mechanical properties, namely for water absorption, thermal conductivity and compression strength. Based on the findings, future prospects for use of ash and slag waste were identified.

  11. An effective utilization of the slag from acid leaching of coal-waste: preparation of water glass with a low-temperature co-melting reaction.

    PubMed

    Fang, Li; Duan, Xiaofang; Chen, Rongming; Cheng, Fangqin

    2014-08-01

    This paper presents an effective utilization of slag from acid leaching of coal-waste with a novel approach, namely low-temperature co-melting method, for preparation of sodium silicate (Na2O x nSiO2) using slag from acid leaching of coal-waste as feedstock. It is very interesting that the co-melting reaction temperature of the mixture of Na2CO3 and the feedstock (50-100 microm) was as low as 850 degrees C, which was significantly lower than the temperature used in traditional sodium silicate production (1400 degrees C). The optimum SiO2/Na2O ratio was identified as 7:3 according to the results of thermogravimetry-differential scanning calorimetry (TGA-DSC), ICP-AES, and X-ray diffraction (XRD) analyses. In this condition, the main product was sodium disilicate (Na2O x 2SiO2), with water solubility of 85.0%. More importantly, the impurities such as aluminum in the feedstock, which had adverse effect on subsequent treatment, were concentrated almost completely in the filter residue as insoluble sodium alumunosilicates, i.e., Na(Si2Al)O6 x H2O. The lower co-melting temperature of this process demonstrates a significant energy-saving opportunity and thus a promising approach for highly effective utilization of coal-waste. Implications: Recently, alumina extraction from coal-waste has been extensively investigated and industrial applied in China. However, the slag-containing silica generated from the acid leaching process of coal-waste led to a secondary pollution, which hindered large-scale production. The proposed low-temperature co-melting method for preparation of sodium silicate (Na2O x nSiO2) using slag from acid leaching of coal-waste as feedstock indicated that it is an efficient approach for the recovery of silica from the acid-leached slag of coal-waste with minimal environmental impact.

  12. Utilization of steel-making slag for the uptake of ammonium and phosphate ions from aqueous solution.

    PubMed

    Jha, Vinay Kumar; Kameshima, Yoshikazu; Nakajima, Akira; Okada, Kiyoshi

    2008-08-15

    Steel-making slag, a waste by-product of the Steel Industry, constitutes a major disposal problem. In the present study, excellent adsorbent materials for reducing eutrophication in wastewaters have been prepared from this slag. Heated samples of acid-treated slag and mixtures of slag with kaolinite and Al(OH)(3) were examined to determine their uptake capacities for NH(4)(+) and PO(4)(3-) from aqueous solutions. In general, the equilibrium pH of the solution increased in comparison to initial pH with the uptake of target ions, the sample activated slag-Al(OH)(3) showing the smallest change. The highest PO(4)(3-) uptake capacity was obtained with the slag-Al(OH)(3) mixture heated at 900 degrees C whereas the highest uptake of NH(4)(+) was found in the slag-Al(OH)(3) mixture heated at 800 degrees C. The uptake rates for PO(4)(3-) and NH(4)(+) by the slag-Al(OH)(3) mixture heated at 900 degrees C were 2.91 and 0.65 micro mol/(g min), respectively. It was shown that heating slag composites prior to incorporation into wastewater treatment filters resulted in an increased degree of NH(4)(+) and PO(4)(3-) uptake.

  13. Pb(II) removal from aqueous solution by a low-cost adsorbent dry desulfurization slag

    NASA Astrophysics Data System (ADS)

    Wu, Qiong; You, Ruirong; Clark, Malcolm; Yu, Yan

    2014-09-01

    A collectable and non-sintered material prepared as hollow cylindrical shaped pellet from dry desulfurization slag (FGD ash) and ordinary Portland cement (OPC) for wastewater treatments is tested. The characteristic results of powder X-ray diffraction (XRD) and infrared absorption spectroscopy (IR) show that -OH, CO32-, SO32- and SO42- are the possible functional groups responsible for Pb uptake. Adsorption data indicate that Pb removal is pH dependent and optimal at pH 6, with a very rapid initial removal that reaches equilibrium in about 90 min. A maximum removal of 99.2% is seen for 5 mg/L (pH of 6); higher initial Pb concentrations reduce overall removal efficiencies, but generate higher surface loadings. Adsorption process correlates well with both Langmuir and Freundlich models, although the Langmuir isotherm is more favored, providing a maximum adsorption capacity (Qm) of 130.2 mg/g (13 wt%). Pseudo-second order rate kinetic model best describes the Pb removal, and calculated RL values between 0 and 1, indicate a favored adsorption process that is chemisorption limited. SEM and EDAX analysis of the surface and fracture surface show that Pb occurs as surface precipitates and that Pb is not distributed to the inner core of the pellet. This study demonstrates that dry FGD ash could be successfully used for wastewater Pb removal.

  14. Mechanisms of hydrogen sulfide removal by ground granulated blast furnace slag amended soil.

    PubMed

    Xie, Mengyao; Leung, Anthony Kwan; Ng, Charles Wang Wai

    2017-05-01

    Ground granulated blast furnace slag (GGBS) amended soil has been found able to remove gaseous hydrogen sulfide (H2S). However, how H2S is removed by GGBS amended soil and why GGBS amended soil can be regenerated to remove H2S are not fully understood. In this study, laboratory column tests together with chemical analysis were conducted to investigate and reveal the mechanisms of H2S removal process in GGBS amended soil. Sulfur products formed on the surface of soil particle and in pore water were quantified. The test results reveal that the reaction between H2S and GGBS amended soil was a combined process of oxidation and acid-base reaction. The principal mechanism to remove H2S in GGBS amended soil was through the formation of acid volatile sulfide (AVS), elemental sulfur and thiosulfate. Soil pH value decreased gradually during regeneration and reuse cycles. It is found that the AVS plays a significant role in H2S removal during regeneration and reuse cycles. Adding GGBS increased the production of AVS and at the same time suppressed the formation of elemental sulfur. This mechanism is found to be more prominent when the soil water content is higher, leading to increased removal capacity.

  15. Frit screening for Rocky Flats ash and sand, slag, and crucible vitrification

    SciTech Connect

    Vienna, J.D.; Li, Hong; Darab, J.G.

    1997-06-01

    Pacific Northwest National Laboratory (PNNL) is developing vitrified waste forms for plutonium-bearing ash and plutonium-bearing sand, slag, and crucible (SS&C) materials from Rocky Flats. Waste forms are to meet product criteria (e.g., safeguard termination limits, storage criteria, and target plutonium loading) and processing constraints (e.g., upper temperature limits, processing time, and equipment compatibility). The target waste form for ash is an agglomerated product, while that for SS&C is a fully encapsulated product. Laboratory scoping studies were conducted on glass formulations from six different glass families: (1) antimony vanadium phosphate, (2) iron vanadium phosphate, (3) tin zinc phosphate, (4) soda-lime silicate, (5) alkali borosilicate, and (6) alkali borate. Glass families were selected due to viscosity behavior in the temperature range of interest (< 800C). Scoping study tests included gradient furnace tests to determine processing range and sintering temperature, thermogravimetric analysis to determine weight loss as a function of temperature, and crucible tests to determine frit compositions tolerance to variations in processing temperature, waste loading, and waste type. The primary screening criterion for the selection of frits for future studies was processing temperature below 400C to minimize the potential for foaming in ash caused by the release of gases (main source of gas is combustion of carbon species) and to minimize processing cycle times. Based on this criterion, glass formulations from the tin zinc phosphate and alkali borosilicate families were selected for future variability testing. Variability testing will include final product evaluation, glass system tolerance to waste loading and composition variation, and identification of parameters impacting time/temperature profiles. Variability testing results will give a final frit formulation for ash and SS&C, and identify key processing parameters. 12 refs., 13 figs., 9 tabs.

  16. Determining the slag fraction, water/binder ratio and degree of hydration in hardened cement pastes

    SciTech Connect

    Yio, M.H.N. Phelan, J.C.; Wong, H.S.; Buenfeld, N.R.

    2014-02-15

    A method for determining the original mix composition of hardened slag-blended cement-based materials based on analysis of backscattered electron images combined with loss on ignition measurements is presented. The method does not require comparison to reference standards or prior knowledge of the composition of the binders used. Therefore, it is well-suited for application to real structures. The method is also able to calculate the degrees of reaction of slag and cement. Results obtained from an experimental study involving sixty samples with a wide range of water/binder (w/b) ratios (0.30 to 0.50), slag/binder ratios (0 to 0.6) and curing ages (3 days to 1 year) show that the method is very promising. The mean absolute errors for the estimated slag, water and cement contents (kg/m{sup 3}), w/b and s/b ratios were 9.1%, 1.5%, 2.5%, 4.7% and 8.7%, respectively. 91% of the estimated w/b ratios were within 0.036 of the actual values. -- Highlights: •A new method for estimating w/b ratio and slag content in cement pastes is proposed. •The method is also able to calculate the degrees of reaction of slag and cement. •Reference standards or prior knowledge of the binder composition are not required. •The method was tested on samples with varying w/b ratios and slag content.

  17. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system.

  18. Stabilization of As-, Pb-, and Cu-contaminated soil using calcined oyster shells and steel slag.

    PubMed

    Moon, Deok Hyun; Wazne, Mahmoud; Cheong, Kyung Hoon; Chang, Yoon-Young; Baek, Kitae; Ok, Yong Sik; Park, Jeong-Hun

    2015-07-01

    In this study, As-, Pb-, and Cu-contaminated soil was stabilized using calcined oyster shells (COS) and steel slag (SS). The As-contaminated soil was obtained from a timber mill site where chromate copper arsenate (CCA) was used as a preservative. On the other hand, Pb- and Cu-contaminated soil was obtained from a firing range. These two soils were thoroughly mixed to represent As-, Pb-, and Cu-contaminated soil. Calcined oyster shells were obtained by treating waste oyster shells at a high temperature using the calcination process. The effectiveness of stabilization was evaluated by 1-N HCl extraction for As and 0.1-N HCl extraction for Pb and Cu. The treatment results showed that As, Pb, and Cu leachability were significantly reduced upon the combination treatment of COS and SS. The sole treatment of SS (10 wt%) did not show effective stabilization. However, the combination treatment of COS and SS showed a significant reduction in As, Pb, and Cu leachability. The best stabilization results were obtained from the combination treatment of 15 wt% COS and 10 wt% SS. The SEM-EDX results suggested that the effective stabilization of As was most probably achieved by the formation of Ca-As and Fe-As precipitates. In the case of Pb and Cu, stabilization was most probably associated with the formation of pozzolanic reaction products such as CSHs and CAHs.

  19. An analysis of the orbital distribution of solid rocket motor slag

    NASA Astrophysics Data System (ADS)

    Horstman, Matthew F.; Mulrooney, Mark

    2009-01-01

    The contribution by solid rocket motors (SRMs) to the orbital debris environment is potentially significant and insufficiently studied. Design and combustion processes can lead to the emission of enough by-products to warrant assessment of their contribution to orbital debris. These particles are formed during SRM tail-off, or burn termination, by the rapid solidification of molten Al2O3 slag accumulated during the burn. The propensity of SRMs to generate particles larger than 100μm raises concerns regarding the debris environment. Sizes as large as 1 cm have been witnessed in ground tests, and comparable sizes have been estimated via observations of sub-orbital tail-off events. Utilizing previous research we have developed more sophisticated size distributions and modeled the time evolution of resultant orbital populations using a historical database of SRM launches, propellant, and likely location and time of tail-off. This analysis indicates that SRM ejecta is a significant component of the debris environment.

  20. Mortality patterns of rock and slag mineral wool production workers: an epidemiological and environmental study.

    PubMed

    Robinson, C F; Dement, J M; Ness, G O; Waxweiler, R J

    1982-02-01

    An epidemiological and environmental study of rock and slag mineral wool production workers was undertaken at a plant that has been in operation since the early 1900s. Size characteristics of fibres produced by each process at the plant and data from industrial hygiene surveys were used to evaluate current and past exposures. These data suggest that the average historical airborne fibre concentration probably did not exceed 2.5 fibres/cc before 1935 and 1.0 fibre/cc after 1935. A retrospective cohort mortality study was designed to assess mortality patterns. Detailed occupational histories were compiled on all plant employees. All jobs in the plant were assigned to one of eight potential exposure categories to assess the extent and severity of mineral wool exposure and the effect of other significant exposures on employee mortality. Findings included an increase in the number of deaths due to cancer of the digestive system and non-malignant respiratory disease among workers who had over 20 years' exposure to mineral wool or who had survived 20 years since their first exposure to mineral wool. These findings are not inconsistent with those of Enterline's (Symposium on Biological Effects of Mineral Fibres, Lyon, France, September 1979) in the Thermal Insulation Manufacturers' Association's mortality study of men employed in four mineral wool plants.

  1. Kinetics and mechanism of hexavalent chromium removal by basic oxygen furnace slag.

    PubMed

    Han, Chong; Jiao, Yanan; Wu, Qianqian; Yang, Wangjin; Yang, He; Xue, Xiangxin

    2016-08-01

    Basic oxygen furnace slag (BOFS) has the potential to remove hexavalent chromium (Cr(VI)) from wastewater by a redox process due to the presence of minerals containing Fe(2+). The effects of the solution pH, initial Cr(VI) concentration, BOFS dosage, BOFS particle size, and temperature on the removal of Cr(VI) was investigated in detail through batch tests. The chemical and mineral compositions of fresh and reacted BOFS were characterized using scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS) system and X-ray diffractometer (XRD). The results show that Cr(VI) in wastewater can be efficiently removed by Fe(2+) released from BOFS under appropriate acidic conditions. The removal of Cr(VI) by BOFS significantly depended on the parameters mentioned above. The reaction of Cr(VI) with BOFS followed the pseudo-second-order kinetic model. Fe(2+) responsible for Cr(VI) removal was primarily derived from the dissolution of FeO and Fe3O4 in BOFS. When H2SO4 was used to adjust the solution acidity, gypsum (CaSO4·2H2O) could be formed and become an armoring precipitate layer on the BOFS surface, hindering the release of Fe(2+) and the removal of Cr(VI). Finally, the main mechanism of Cr(VI) removal by BOFS was described using several consecutive reaction steps.

  2. Mortality patterns of rock and slag mineral wool production workers: an epidemiological and environmental study.

    PubMed Central

    Robinson, C F; Dement, J M; Ness, G O; Waxweiler, R J

    1982-01-01

    An epidemiological and environmental study of rock and slag mineral wool production workers was undertaken at a plant that has been in operation since the early 1900s. Size characteristics of fibres produced by each process at the plant and data from industrial hygiene surveys were used to evaluate current and past exposures. These data suggest that the average historical airborne fibre concentration probably did not exceed 2.5 fibres/cc before 1935 and 1.0 fibre/cc after 1935. A retrospective cohort mortality study was designed to assess mortality patterns. Detailed occupational histories were compiled on all plant employees. All jobs in the plant were assigned to one of eight potential exposure categories to assess the extent and severity of mineral wool exposure and the effect of other significant exposures on employee mortality. Findings included an increase in the number of deaths due to cancer of the digestive system and non-malignant respiratory disease among workers who had over 20 years' exposure to mineral wool or who had survived 20 years since their first exposure to mineral wool. These findings are not inconsistent with those of Enterline's (Symposium on Biological Effects of Mineral Fibres, Lyon, France, September 1979) in the Thermal Insulation Manufacturers' Association's mortality study of men employed in four mineral wool plants. PMID:6279138

  3. The recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor.

    PubMed

    Ren, Xiulian; Wei, Qifeng; Hu, Surong; Wei, Sijie

    2010-09-15

    This paper reports the optimization of the process parameters for recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor. The experiments were carried out in an ammoniacal ammonium chloride system. The influence of composition of electrolytes, pH, stirring rate, current density and temperature, on cathodic current efficiency, specific power consumption and anodic dissolution of Zn were investigated. The results indicate that the cathode current efficiency increases and the hydrogen evolution decreased with increasing the cathode current density. The partial current for electrodeposition of Zn has liner relationship with omega(1/2) (omega: rotation rate). The highest current efficiency for dissolving zinc was obtained when NH(4)Cl concentration was 53.46 g L(-1) and the anodic dissolution of zinc was determined by mass transfer rate at stirring rate 0-300 r min(-1). Increase in temperature benefits to improve CE and dissolution of Zn, and reduce cell voltage. Initial pH of electrolytes plays an important role in the deposition and anodic dissolution of Zn. The results of single factor experiment show that about 50% energy consumption was saved for electrodeposition of Zn in the anion-exchange membrane electrolysis reactor.

  4. Estimating rock and slag wool fiber dissolution rate from composition.

    PubMed

    Eastes, W; Potter, R M; Hadley, J G

    2000-12-01

    A method was tested for calculating the dissolution rate constant in the lung for a wide variety of synthetic vitreous silicate fibers from the oxide composition in weight percent. It is based upon expressing the logarithm of the dissolution rate as a linear function of the composition and using a different set of coefficients for different types of fibers. The method was applied to 29 fiber compositions including rock and slag fibers as well as refractory ceramic and special-purpose, thin E-glass fibers and borosilicate glass fibers for which in vivo measurements have been carried out. These fibers had dissolution rates that ranged over a factor of about 400, and the calculated dissolution rates agreed with the in vivo values typically within a factor of 4. The method presented here is similar to one developed previously for borosilicate glass fibers that was accurate to a factor of 1.25. The present coefficients work over a much broader range of composition than the borosilicate ones but with less accuracy. The dissolution rate constant of a fiber may be used to estimate whether disease would occur in animal inhalation or intraperitoneal injection studies of that fiber.

  5. An SPH Study of Molten Matte-Slag Dispersion

    NASA Astrophysics Data System (ADS)

    Natsui, Shungo; Nashimoto, Ryota; Kumagai, Takehiko; Kikuchi, Tatsuya; Suzuki, Ryosuke O.

    2017-02-01

    The transient behaviors of two immiscible liquids, namely, molten matte and molten slag, with a high interfacial tension were investigated using the smoothed particle hydrodynamics model. Numerical simulations were performed using a discrete-element-type method that could track the movement of both the continuous liquid phase and the dispersed one directly. Numerical simulations were also performed for conditions corresponding to different interfacial tension and density values. Further, the predicted topological changes as well as the relationship between the physical properties and the droplet size distribution were investigated. It was found that, with an increase in the interfacial tension, the large droplets formed aggregate quickly with the bulk phase, owing to the buoyancy force. It was also found that the absolute value of the interfacial tension determines the interfacial area, suggesting that it also affects the droplet settling time. As such, we can conclude that the nonlinearly changed interface shape can easily become unstable as a result of only a slight change in the curvature.

  6. Dynamic control of remelting processes

    DOEpatents

    Bertram, Lee A.; Williamson, Rodney L.; Melgaard, David K.; Beaman, Joseph J.; Evans, David G.

    2000-01-01

    An apparatus and method of controlling a remelting process by providing measured process variable values to a process controller; estimating process variable values using a process model of a remelting process; and outputting estimated process variable values from the process controller. Feedback and feedforward control devices receive the estimated process variable values and adjust inputs to the remelting process. Electrode weight, electrode mass, electrode gap, process current, process voltage, electrode position, electrode temperature, electrode thermal boundary layer thickness, electrode velocity, electrode acceleration, slag temperature, melting efficiency, cooling water temperature, cooling water flow rate, crucible temperature profile, slag skin temperature, and/or drip short events are employed, as are parameters representing physical constraints of electroslag remelting or vacuum arc remelting, as applicable.

  7. Mass Transfer Model of Desulfurization in the Electroslag Remelting Process

    NASA Astrophysics Data System (ADS)

    Hou, Dong; Jiang, Zhou-Hua; Dong, Yan-Wu; Li, Yang; Gong, Wei; Liu, Fu-Bin

    2017-02-01

    Experimental and theoretical studies have been carried out to investigate the effects of the slag on desulfurization during the electroslag remelting (ESR) process with a focus of developing a mass transfer model to understand the mechanism of desulfurization. Stainless steel 1Cr21Ni5Ti was used as the electrode and remelted with two different kinds of slags using a 50-kg ESR furnace. The contents of sulfur along the axial direction of product ingots were analyzed. It was found that the sulfur content of 350 ppm in the electrode is reduced to 71 to 95 ppm in the ingot by remelting with the slag containing 5 wt pct of CaO, and lowered more to 47 to 59 ppm with another slag having 20 wt pct CaO. On the basis of the penetration and film theories, the theoretical model developed in this work well elucidates the kinetics of desulfurization revealing the mechanism of sulfur transfer during the ESR process. The calculation results obtained from the model agree well with the experimental results. The model indicates that when sulfur content in electrode is given, there is a corresponding minimum value of sulfur content in the ingot due to the kinetics limit. This lowest sulfur content cannot be further reduced even with increasing L S (sulfur distribution coefficient between metal and slag phases) or decreasing sulfur content in the slag. Constant addition of extra amount of CaO to the molten slag with the increase of sulfur content in the slag during the remelting process can improve the macrosegregation of sulfur distributed along the axial direction of ESR ingots. Since the rate-determining steps of the sulfur mass transfer lie in the metal phase, adding calcium as deoxidizer can change mass transfer of sulfur and thus promote desulfurization further during the ESR process.

  8. Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

    PubMed

    Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

    2016-06-01

    Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed.

  9. Phosphorus removal by steel slag filters: modeling dissolution and precipitation kinetics to predict longevity.

    PubMed

    Claveau-Mallet, Dominique; Courcelles, Benoît; Comeau, Yves

    2014-07-01

    This article presents an original numerical model suitable for longevity prediction of alkaline steel slag filters used for phosphorus removal. The model includes kinetic rates for slag dissolution, hydroxyapatite and monetite precipitation and for the transformation of monetite into hydroxyapatite. The model includes equations for slag exhaustion. Short-term batch tests using slag and continuous pH monitoring were conducted. The model parameters were calibrated on these batch tests and experimental results were correctly reproduced. The model was then transposed to long-term continuous flow simulations using the software PHREEQC. Column simulations were run to test the effect of influent P concentration, influent inorganic C concentration and void hydraulic retention time on filter longevity and P retention capacity. High influent concentration of P and inorganic C, and low hydraulic retention time of voids reduced the filter longevity. The model provided realistic P breakthrough at the column outlet. Results were comparable to previous column experiments with the same slag regarding longevity and P retention capacity. A filter design methodology based on a simple batch test and numerical simulations is proposed.

  10. Preliminary results from field testing an improved refractory material for slagging coal gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.

    2004-01-01

    Slag attack of refractory materials used to line the hot face of slagging gasifiers limits their service life to between 3 and 24 months. These gasifiers use coal, petroleum coke, or combinations of them as raw materials to produce chemicals, liquid fuel, and/or electricity; with future consideration being given to the use of other abundant, low cost feedstock such as biomass. The ash from these materials generate liquid slags during gasification at temperature between 1300 - 1575 C and pressures up to 1000 psi, leading to severe slag attack of a vessel lining and causing unacceptable gasifier reliability and on-line availability. To maximize refractory life and provide protection of the gasifier metal shell, the best liners have contained a minimum of 60-70 pct chromia in combination with alumina, alumina/zirconia, or magnesia. The Albany Research Center of DOE has developed a phosphate containing high chrome oxide refractory liner that indicates potential for increased service life over currently used materials. This new liner has been produced commercially by a refractory company and installed in a gasifier for performance evaluation. Refractory issues in slagging gasifiers, the development and properties of the phosphate containing high chrome oxide material, and the preliminary results from the plant trial of this material will be presented.

  11. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    PubMed

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-07

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  12. Reactions Between Liquid CaO-SiO2 Slags and Graphite Substrates

    NASA Astrophysics Data System (ADS)

    White, Jesse F.; Lee, Jaewoo; Hessling, Oscar; Glaser, Bjoern

    2017-02-01

    In this study, the spreading and infiltration behavior of liquid slag in contact with different grades of graphite was investigated. The wetting and infiltration of slag into graphite were found to be highly material dependent. The reduction of silica by carbon is a characteristic of the system, and it generates gaseous products as evidenced by the observation of bubble formation. The higher the temperature and silica activity of the slag is, the greater the slag infiltration and the faster the rate of spreading. Silicon infiltrated into the graphite substrates much deeper than the oxide phases, indicating gas-phase transport of SiO(g) into the graphite pores. Fundamentally, in this system where the liquid and substrate are reacting, the driving force for spreading is the movement of the system toward a lower total Gibbs energy. Reduction of silica in the slag near the interface may eventually lead to the formation of a solid, CaO-rich layer, slowing down or stopping the reduction reaction.

  13. Study of the leaching behaviour of ladle slags by means of leaching tests combined with geochemical modelling and mineralogical investigations.

    PubMed

    Loncnar, Mojca; van der Sloot, Hans A; Mladenovič, Ana; Zupančič, Marija; Kobal, Lara; Bukovec, Peter

    2016-11-05

    In this study, the leachability of freshly produced ladle slag derived from both austenitic and ferritic stainless steel production, and from electrical and structural steel production, was investigated, in order to determine whether variations in the chemical and mineralogical composition of these slags affect their leaching behaviour. The effect of the method used for slag cooling was also studied. The results obtained by using the single batch test were combined with those obtained by means of more sophisticated characterisation leaching tests, which, in combination with geochemical speciation modelling, helped to better identify the release mechanisms and phases that control the release of individual elements. It was found that, although variations in the chemical composition of the slag can affect the slag's minerology, neither such variations, nor the choice of the slag cooling treatment, have a significant effect on the leachability of individual elements, since the leaching is governed by surface phenomena. In fact, the mineral transformations on the slag surface, rather than the bulk mineral composition, dictate the release of these elements from the ladle slag. The solubility-controlling phases were predicted by multi-element modelling, and verified to the extent made possible by the performed mineralogical investigations.

  14. Refinement of procedures for analysis and construction of hydraulicked ash-slag dumps to improve their in-service safety

    SciTech Connect

    Frolov, A. N.

    2013-03-15

    Solutions are proposed for enhancement of the in-service safety of hydraulicked ash-slag dumps with consideration of their hydrothermal regime. An assessment is given for the minimum dimensions of the settling basins and top surface of ash-slag dumps.

  15. Removal characteristics of As(III) and As(V) from acidic aqueous solution by steel making slag.

    PubMed

    Oh, Chamteut; Rhee, Sungsu; Oh, Myounghak; Park, Junboum

    2012-04-30

    This study focused on the environmental risk of steel making slag itself, arsenic removal mechanism and re-leaching possibility of arsenic to aqueous state after the adsorption. The purpose of the study is to promote the use of steel making slag as a low-cost adsorbent for arsenic in aqueous system. Calcium was easily dissolved out from the slag and become the dominant substance in the leachate. Some of the calcium could form amorphous calcium carbonate in alkaline condition, and arsenic in the aqueous solution would be removed by being co-precipitated with or adsorbed onto the amorphous calcium carbonate. Most of the amorphous calcium carbonate containing arsenic would be bound to amorphous iron oxide of the slag. When the slag was used as an adsorbent for arsenic removal, a little amount of toxic chemicals were leached from the slag itself under pH 0.8 to 13.6. Also, 70-80% of arsenic laden on the slag was bound to amorphous iron oxide which would not easily desorb unless given a reducing and complexing condition. Showing 95-100% removal efficiency near initial pH 2, the slag, therefore, could be used as an appropriate adsorbent for eliminating arsenic in acidic aqueous solution.

  16. [Evaluation of the migration of contaminants from building materials produced on the base of blast-furnace slags].

    PubMed

    Pugin, K G; Vaysman, Ya I

    2014-01-01

    There is experimentally established the change of the migratory activity of pollutants from building materials produced from blast furnace slag throughout their life cycle in the form of a nonlinear wave-like nature as there are appeared newly opened surfaces of a contact with aggressive waters in the process of gradual crushing of materials as a result of destructive mechanical effects on him and corrosive waters with varying pH values. There are established regularities of the migration activity ofpollutants (on the example of heavy metals) as directly dependent on the newly opening surface of the contact of the material with water having a various pH value. There is shown an expediency of introduction of alterations in the procedure for sanitary hygienic assessment of building materials with the addition of industrial waste (Methodical Instructions 2.1.674-97), allowing to take into account the migration of contaminants from them throughout the life cycle.

  17. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  18. The influence of nickel slag aggregate concentration to compressive and flexural strength on fly ash-based geopolymer composite

    NASA Astrophysics Data System (ADS)

    Sujiono, E. H.; Setiawan, A.; Husain, H.; Irhamsyah, A.; Samnur, S.; Subaer, S.

    2016-04-01

    Fly ash-based geopolymer with nickel slag aggregate has been successfully produced. Fly ash and nickel slag were obtained from Bosowa Jeneponto Power Plant and PT. Vale Indonesia, respectively. This research aims to investigate the influence of nickel slag concentration to compressive strength, flexural strength, and microstructure of geopolymer composite. The increment of nickel slag aggregate on fly ash was relative to the weight of samples. Geopolymer composite were synthesized by using alkali activated method, cured at temperature of 70 °C for 1 hour. The resulting composites were left at room temperature for 14 days, before compressive and flexural strength were performed. The results showed that the addition of nickel slag aggregate was found to increase the compressive strength of the material. The optimum compressive strength was 14.81 MPa with the addition of 10% aggregate. The optimum flexural strength was 2.63 MPa with the addition of 15% aggregate.

  19. Alkali-silicate admixture for cement composites incorporating pozzolan or blast furnace slag

    SciTech Connect

    Zivica, V. . Inst. of construction and Architecture)

    1993-09-01

    This research was devoted to the study of the influence of the developed alkali-silicate admixture (AS admixture) on mortar properties. The obtained results shown that the admixture significantly increased the strength of the mortars made from portland cement (PC) and silica fume (SF) or blast furnace slag (SL). For example after 24 h hardening of mortar (30% SF + 70% PC), with the admixture, reached value of compression strength 18,7 MPa opposite to the value of 5.6 MPa of control mortar (100% PC). The same accelerating effect of AS admixture was observed also with mortar incorporating slag and with slag mortar (100% SL). Further results show that the mortars with AS admixture had an increased content of hydration products and substantially more dense pore structure than mortars of the same composition, but without the admixture.

  20. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    SciTech Connect

    Kovtun, Maxim Kearsley, Elsabe P. Shekhovtsova, Julia

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  1. Heat transfer including radiation and slag particles evolution in MHD channel-I

    SciTech Connect

    Im, K H; Ahluwalia, R K

    1980-01-01

    Accurate estimates of convective and radiative heat transfer in the magnetohydrodynamic channel are provided. Calculations performed for a base load-size channel indicate that heat transfer by gas radiation almost equals that by convection for smooth walls, and amounts to 70% as much as the convective heat transfer for rough walls. Carbon dioxide, water vapor, and potassium atoms are the principal participating gases. The evolution of slag particles by homogeneous nucleation and condensation is also investigated. The particle-size spectrum so computed is later utilized to analyze the radiation enhancement by slag particles in the MHD diffuser. The impact of the slag particle spectrum on the selection of a workable and design of an efficient seed collection system is discussed.

  2. ZnFe2O4 Nanotapers: Slag Assistant-Growth and Enhanced Photoelectrochemical Efficiency.

    PubMed

    She, Xuefeng; Zhang, Zhuo

    2017-12-01

    In this study, ZnFe2O4 (ZFO) nanotapers are fabricated on the ZnO nanorods (NRs) by recycling rare-earth oxide (REO) slag as the iron source, which thereby exhibits dramatically enhanced photoelectrochemical (PEC) efficiency. Our studies demonstrate that the electron-hole separation and charge migration can be facilitated by the cascade band alignment of ZFO and ZnO and the branched nanotaper structures. Not only the iron source, the slag particles can also act as the passivation layers, leading to improved electron lifetime and significant PEC enhancement. The current study presents a novel REO-slag-modified PEC anode for high-efficiency PEC devices and offers a possibility of recycling industrial waste for renewable energy generation.

  3. Characterization of ferruginous cements related with weathering of slag in a temperate anthropogenic beachrock.

    PubMed

    Arrieta, Nikole; Iturregui, Ane; Martínez-Arkarazo, Irantzu; Murelaga, Xabier; Baceta, Juan Ignacio; de Diego, Alberto; Olazabal, María Ángeles; Madariaga, Juan Manuel

    2017-03-01

    This work outlines a temperate latitude beachrock occurrence, which represents the legacy of heavy anthropogenic environmental disturbance. The units contain high amounts of slag and iron-rich wastes derived from metallurgical activities that attest the impact of the past industrial development on such coastal systems. The exposition of the anthropogenic wastes to weathering processes, such as the influence of marine aerosols and the chemical attack of acid gases like the SOx coming from the nearby urban-industrial atmosphere, gave rise to the formation of early diagenetic ferruginous cements. A new analytical methodology based on the combination of micro-Raman spectroscopy (MRS), Raman chemical imaging, SEM-EDS and the Structural and Chemical Analyzer (SCA, an emerging system that hyphenates micro-Raman and SEM-EDS), was applied for the first time to characterize the ferruginous cements. The MRS analyses revealed Fe(2+)/Fe(3+) oxides and oxyhydroxides, CaCO3 polymorphs and less frequently silicates. The Fe mineral species detected were hydrated goethite, hematite, magnetite, magnesioferrite, lepidocrocite and goethite. Complementary Raman imaging, SEM-EDS and SCA analyses unraveled the preferential distribution of hydrated goethite. The identified iron mineral phases are weathering sub-products of hematite commonly derived from atmospheric/aqueous leaching processes triggered by the chemical attack of the acid gases. EDS showed the existence of other elements such as Si, Mg, Cl, Na, Al, K and sporadically S that indicated the importance of permeability, atmospheric deposition and the acid attack. Additionally, calcite and gypsum minerals also evidenced the action of meteoric waters, dry deposition processes or the attack of SOx acid gases. The presence of such compounds is modifying the cement stratigraphy and suggests that the dissolution of carbonates is currently taking place. Those facts influence the erosive susceptibility and the release of the anthropogenic

  4. Oscillation-Mark Formation and Liquid-Slag Consumption in Continuous Casting Mold

    NASA Astrophysics Data System (ADS)

    Yang, Jie; Meng, Xiangning; Wang, Ning; Zhu, Miaoyong

    2016-12-01

    Traditional understanding on the complex multiphysics phenomenon of the meniscus in the oscillating mold for continuously cast steel, including oscillation-mark formation and liquid-slag consumption, has never considered the shape influence of the flux channel between the mold wall and the solidifying shell surface. Based on the reciprocating oscillation of mold, this study was carried out to calculate theoretically the periodic pressure and the liquid-slag layer thickness in the flux channel for the upper and the lower meniscus that possess different shapes in combination with a transient equilibrium profile of the flux channel as well as the sinusoidal and the nonsinusoidal oscillation modes of mold. The effect of flux channel shape on the multiphysics phenomenon in the meniscus was determined by the physical oscillation simulation by using an experimental cold model mold. The results show that the shape difference between the upper and the lower meniscus leads to the opposite direction of pressure in the flux channel. The pressure in the opposite direction plays a respective role in oscillation-mark formation and liquid-slag consumption in an oscillation cycle of mold, and thus, it makes a new mechanism for explaining the multiphysics phenomenon in the meniscus. The oscillation mark is initially formed by the rapid increase of positive channel pressure in the upper meniscus, and most of the liquid slag is infiltrated into the flux channel by the negative channel pressure in the lower meniscus from the end of a positive strip time to the beginning of the next positive strip time, including the negative strip time in between. Furthermore, the physical characteristics of the lubrication behavior in the meniscus are summarized, including liquid-slag infiltration, solidifying shell deformation, and the thickness change of the liquid-slag layer.

  5. Chemical toxicity and ecotoxicity evaluation of tannery sludge stabilized with ladle furnace slag.

    PubMed

    Pantazopoulou, E; Zouboulis, A

    2017-03-31

    In this study, the stabilization of tannery sludge, which produced during the physico-chemical treatment of tannery wastewaters, was examined by the addition of ladle furnace slag. Moreover, the simultaneous addition of organoclay and ladle furnace slag for the stabilization of tannery sludge was also examined. Chromium and dissolved organic carbon in the leachate of raw tannery sludge, using the EN 12457-2 standard leaching test, were found to exceed the limit values for disposal in non-hazardous and even in hazardous waste landfills, according to the EU Decision 2003/33/EC. Tannery waste (air-dried sludge) was mixed with ladle furnace slag and water or ladle furnace slag, organoclay and water at different ratios, in order to study the stabilization of chromium and organic compounds. The mixtures were left for one week aging and then they were subjected to the standard leaching test EN 12457-2. The leachate of tannery waste stabilized with ladle furnace slag showed Cr concentrations below the respective regulation limit value for disposal in non-hazardous waste landfills; however, the dissolved organic carbon cannot meet the respective limit value. On the other hand, the leachate of tannery waste stabilized with a mixture of ladle furnace slag and organoclay, using 30:50:20 mass ratio, presented both Cr and dissolved organic carbon concentrations below the regulation limit values for disposal in non-hazardous waste landfills. Moreover, this leachate was further subjected to ecotoxicity test, using the Vibrio fischeri photo-bacterium. The leachate of stabilized tannery waste showed reduced ecotoxicity, in comparison with the toxicity effect of the leachate of the untreated tannery waste.

  6. Optical diagnostic measurements of coal-slag parameters in combustion MHD systems

    SciTech Connect

    Ariessohn, P.C.

    1980-08-01

    Hydrodynamic models have been developed to predict the behavior of slag layers on MHD generator walls and these have indicated a strong dependence of slag layer thickness on a number of system parameters. The first objective of this thesis was the development of a diagnostic technique capable of making continuous, in-situ measurements of the slag layer thickness, and the application of this technique in an MHD system for comparison with the predictions of one of the existing hydrodynamic models. The second objective of this thesis was the development of a diagnostic technique capable of making in-situ measurements of ash droplet size and concentration at the exit of an MHD combustor, and the study of the sensitivity of these quantities to various combustion parameters. A slag layer surface position monitor employing a laser triangulation method has been developed and used to measure variations in slag layer thickness as a function of substrate temperature for a variety of ash loadings and total reactant flowrates. Slag layer thickness is seen to decrease with increasing substrate temperature and plasma velocity. The measurement of mean size and concentration of suspended ash droplets in the plasma exiting the M-8 combustor has been accomplished utilizing a two-wavelength transmissometer developed for this purpose. This instrument incorporates several unique features which were required to overcome the difficulties imposed by the MHD environment. Measurements obtained with this device show that mean ash droplet diameter is relatively independent of ash loading, combustor residence time and combustion stoichiometry, but is a decreasing function of plasma temperature.

  7. Oscillation-Mark Formation and Liquid-Slag Consumption in Continuous Casting Mold

    NASA Astrophysics Data System (ADS)

    Yang, Jie; Meng, Xiangning; Wang, Ning; Zhu, Miaoyong

    2017-04-01

    Traditional understanding on the complex multiphysics phenomenon of the meniscus in the oscillating mold for continuously cast steel, including oscillation-mark formation and liquid-slag consumption, has never considered the shape influence of the flux channel between the mold wall and the solidifying shell surface. Based on the reciprocating oscillation of mold, this study was carried out to calculate theoretically the periodic pressure and the liquid-slag layer thickness in the flux channel for the upper and the lower meniscus that possess different shapes in combination with a transient equilibrium profile of the flux channel as well as the sinusoidal and the nonsinusoidal oscillation modes of mold. The effect of flux channel shape on the multiphysics phenomenon in the meniscus was determined by the physical oscillation simulation by using an experimental cold model mold. The results show that the shape difference between the upper and the lower meniscus leads to the opposite direction of pressure in the flux channel. The pressure in the opposite direction plays a respective role in oscillation-mark formation and liquid-slag consumption in an oscillation cycle of mold, and thus, it makes a new mechanism for explaining the multiphysics phenomenon in the meniscus. The oscillation mark is initially formed by the rapid increase of positive channel pressure in the upper meniscus, and most of the liquid slag is infiltrated into the flux channel by the negative channel pressure in the lower meniscus from the end of a positive strip time to the beginning of the next positive strip time, including the negative strip time in between. Furthermore, the physical characteristics of the lubrication behavior in the meniscus are summarized, including liquid-slag infiltration, solidifying shell deformation, and the thickness change of the liquid-slag layer.

  8. Fundamental studies of the mechanisms of slag deposit formation: Studies on initiation, growth and sintering in the formation of utility boiler deposits: Topical technical report

    SciTech Connect

    Tangsathitkulchai, M.; Austin, L.G.

    1986-03-01

    Three laboratory-scale devices were utilized to investigate the mechanisms of the initiation, growth and sintering process involved in the formation of boiler deposits. Sticking apparatus investigations were conducted to study deposit initiation by comparing the adhesion behavior of the ash drops on four types of steel-based heat exchanger materials under the conditions found in a utility boiler and an entrained slagging gasifier. In addition, the adhesion behavior of the ash drops on a reduced steel surface were investigated. All the ash drops studied in this investigation were produced from bituminous coals.

  9. Fundamental studies of the mechanisms of slag deposit formation

    SciTech Connect

    Austin, L.G.; Tangsathitkulchai, M.; Gomez, C.; Malchenson, D.; Benson, S.

    1985-06-01

    A laboratory test furnace was used to investigate the slagging tendencies of pulverized coal under conditions which simulate the combustion conditions in a full-scale boiler. The accomplishments during this reporting period include: (1) Preliminary results of tests using polymer-mineral mixtures have shown that the deposits produced are similar in morphology to deposits produced from coals. (2) Temperature profiles in the region bewteen the constrictor and the substrate were determined by the use of pyrometric cones. (3) The performance of the fluidized spouting-bed feeder was tested to determine whether it was feeding a representative sample of coal. (4) Quantitative SEM-microprobe analysis was performed on a cross-section of an Indian Head lignite ash deposit. The results showed trends in composition with respect to height and distance from the centerline to outer edges of the deposit. Development work has continued on the computer-controlled SEM system. The sintering characteristics of Beulah and Upper Freeport fly ashes were examined. The compressive strength and shrinkage of the Beulah fly ash remained essentially unchanged with time at heat treatment temperatures below 1150/sup 0/C, whereas significant changes in compressive strength and shrinkage occurred in the sintering of the Upper Freeport fly ash. Strength tests of the HF-washed Upper Freeport fly ash were performed to verify the hypothesis that glassy phases in fly ash promote deposit strength. In addition, sintering studies on a model system consisting of a soda glass and alumina mixture were performed to illustrate the viscous flow mechanism of sintering. 11 refs., 29 figs., 7 tabs.

  10. Steelmaking slag as aggregate for mortars: effects of particle dimension on compression strength.

    PubMed

    Faraone, Nicola; Tonello, Gabriele; Furlani, Erika; Maschio, Stefano

    2009-11-01

    The present paper reports on the results of some experiments obtained from the production, hydration and subsequent measurement of the mechanical properties of several mortars prepared using a commercial CII/B-LL Portland cement, steelmaking slag, superplasticizer and water. Relevant parameters for the mortar preparation are the weight ratios of cement/water, the weight ratio superplasticizer/cement and between fine and granulated coarse particles. It has been demonstrated that optimisation of such parameters leads to the production of materials with mechanical properties suitable for civil engineering applications. Moreover, materials with improved compressive strength can be prepared by the use of slag containing extensive amounts of large particles.

  11. Advanced coal-gasification technical analyses. Appendix 1: technology reviews. Final report, December 1982-September 1985

    SciTech Connect

    Cover, A.E.; Hubbard, D.A.; Jain, S.K.; Shah, K.V.

    1986-01-01

    This document is a result of KRSI's activities to support the GRI/Advisors Committee thru the duration of the contract. It provides an overview of the gasification, shift/methanation, acid-gas removal, and sulfur-recovery technologies for use in coal-to SNG plant design. For selected processes in each technology area, Status Summary reports are presented. The non-proprietary information contained in these reports was utilized to assess the characteristics, efficiencies, and other performance variables of each process relative to criteria developed for each ssess the characteristics, efficiencies and other performance variables of each process relative to criteria developed for each technology area. The results of the assessment are presented in tables that can be utilized for selection of a process best suited for a given application. In the coal-gasification area, status summaries were prepared for Lurgi, GKT, Texaco, BGC/Lurgi, Westinghouse (now KRW), Exxon CCG, Shell and U-Gas processes. The Conventional Shift/Methanation, Combined Shift/Methanation, Direct Methanation and Comflux Methanation processes were selected for review of shift/methanation technology. In the acid-gas-removal technology area, evaluation of Selexol, Rectisol, Benfield and CNG processes is presented. For the sulfur-recovery technology area, Claus, Amoco Direct Oxidation, LO-CAT, Selectox, Stretford and Unisulf processes, were selected for assessment.

  12. Leaching of vanadium, sodium, and silicon from molten V-Ti-bearing slag obtained from low-grade vanadium-bearing titanomagnetite

    NASA Astrophysics Data System (ADS)

    Zhu, Yuan-yuan; Yi, Ling-yun; Zhao, Wei; Chen, De-sheng; Zhao, Hong-xin; Qi, Tao

    2016-08-01

    The water leaching process of vanadium, sodium, and silicon from molten vanadium-titanium-bearing (V-Ti-bearing) slag obtained from low-grade vanadium-bearing titanomagnetite was investigated systematically. The results show that calcium titanate, sodium aluminosilicate, sodium oxide, silicon dioxide and sodium vanadate are the major components of the molten V-Ti-bearing slag. The experimental results indicate that the liquid-solid (L/S) mass ratio significantly affects the leaching process because of the respective solubilities and diffusion rates of the components. A total of 83.8% of vanadium, 72.8% of sodium, and 16.1% of silicon can be leached out via a triple counter-current leaching process under the optimal conditions of a particle size below 0.074 mm, a temperature of 90°C, a leaching time of 20 min, an L/S mass ratio of 4:1, and a stirring speed of 300 r/min. The kinetics of vanadium leaching is well described by an internal diffusion-controlled model and the apparent activation energy is 11.1 kJ/mol. The leaching mechanism of vanadium was also analyzed.

  13. [Determination of content and specific activity of radioactive elements in phosphate slag by spectral and energy spectrum analysis].

    PubMed

    Bao, P Y

    2001-10-01

    Phosphate slag is the slag discarded after phosphate ore is smelted. The content and specific activity of radioactive elements in slag must be determined accurately for environmental protection and comprehensive utilization. This paper discusses how IR spectrum and X-ray diffraction method are used to study its components. The main phase composition is glassy slag. The samples are decomposed with HF-HNO3-HClO4. After anion-exchange separation, arsenazo III is used to determine the content of uranium and thorium in slag. The average content of U is 32.11 micrograms.g-1 and 8.5 micrograms.g-1 for Th. gamma spectrum is used to determine the specific activity of radioactive nuclear elements in it. The specific activities of 226Ra, 232Th and 40K are 112 +/- 2.0% Bq.kg-1, 18.8 +/- 6.4% Bq.kg-1 and 77.6 +/- 3.7% Bq.kg-1, respectively. The values are calculated as follow: M(Ra) = 0.6 Bq.kg-1, M gamma = 0.5 Bq.kg-1. The results show that the values are below 1.0 Bq.kg-1, which is stipulated by national GB6566-86 standard for radioactivity of building materials. The slag is therefore can be utilized to produce slag cement. This provides theoretical basis for the treatment of it.

  14. Nontraditional carbon reducing agents in smelting FMn78B ferromanganese and valuable manganese slag

    SciTech Connect

    P.A. Kravchenko; O.N. Sezonenko; O.L. Bespalov; S.N. Kornienko; S.D. Belikov; M.I. Gasik

    2008-09-15

    The smelting of FeMn78B ferromanganese (0.7% P) by a flux-free method, with the production of valuable slag (36-38% Mn), is considered in the case where some of the coke nuts are replaced by anthracite and sometimes by long-flame coal.

  15. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  16. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  17. Environmental impacts of steel slag reused in road construction: a crystallographic and molecular (XANES) approach.

    PubMed

    Chaurand, Perrine; Rose, Jerome; Briois, Valérie; Olivi, Luca; Hazemann, Jean-Louis; Proux, Olivier; Domas, Jérémie; Bottero, Jean-Yves

    2007-01-31

    Basic oxygen furnace (BOF) steel slag is a residue from the basic oxygen converter in steel-making operations, and is partially reused as an aggregate for road constructions. Although BOF slag is an attractive building material, its long-term behaviour and the associated environmental impacts must be taken into account. Indeed BOF slag is mainly composed of calcium, silicon and iron but also contains trace amounts of potential toxic elements, specifically chromium and vanadium, which can be released. The present research focuses (i) on the release of Cr and V during leaching and (ii) on their speciation within the bearing phase. Indeed the mobility and toxicity of heavy metals strongly depend on their speciation. Leaching tests show that only low amounts of Cr, present at relatively high concentration in steel slag, are released while the release of V is significantly high. X-ray absorption near-edge structure (XANES) spectroscopy indicates that Cr is present in the less mobile and less toxic trivalent form and that its speciation does not evolve during leaching. On the contrary, V which is predominantly present in the 4+ oxidation state seems to become oxidized to the pentavalent form (the most toxic form) during leaching.

  18. The Solid Rocket Motor Slag Population: Results of a Radar-based Regressive Statistical Evaluation

    NASA Technical Reports Server (NTRS)

    Horstman, Matthew F.; Xu, Yu-Lin

    2008-01-01

    Solid rocket motor (SRM) slag has been identified as a significant source of man-made orbital debris. The propensity of SRMs to generate particles of 100 m and larger has caused concern regarding their contribution to the debris environment. Radar observation, rather than in-situ gathered evidence, is currently the only measurable source for the NASA/ODPO model of the on-orbit slag population. This simulated model includes the time evolution of the resultant orbital populations using a historical database of SRM launches, propellant masses, and estimated locations and times of tail-off. However, due to the small amount of observational evidence, there can be no direct comparison to check the validity of this model. Rather than using the assumed population developed from purely historical and physical assumptions, a regressional approach was used which utilized the populations observed by the Haystack radar from 1996 to present. The estimated trajectories from the historical model of slag sources, and the corresponding plausible detections by the Haystack radar, were identified. Comparisons with observational data from the ensuing years were made, and the SRM model was altered with respect to size and mass production of slag particles to reflect the historical data obtained. The result is a model SRM population that fits within the bounds of the observed environment.

  19. Ice melting properties of steel slag asphalt concrete with microwave heating

    NASA Astrophysics Data System (ADS)

    Li, Bin; Sun, Yihan; Liu, Quantao; Fang, Hao; Wu, Shaopeng; Tang, Jin; Ye, Qunshan

    2017-03-01

    The ice on the surface of asphalt pavement in winter significantly influences the road transportation safety. This paper aims at the improvement of the ice melting efficiency on the surface of asphalt pavement. The steel slag asphalt concrete was prepared and the high ice melting efficiency was achieved with the microwave heating. A series of experiments were conducted to evaluate the ice melting performance of steel slag asphalt concrete, including the heating test, ice melting test, thermal conductivity test and so on. The results indicated that the microwave heating of steel slag concrete can improve the efficiency of deicing, mainly because the heating rates of steel slag asphalt mixture are much better than traditional limestone asphalt mixture. According to different thickness lever of ice, the final temperatures of each sample were very close to each other at the end of melting test. It is believed the thickness of the ice has a limited impact on the ice melting efficiency. According to the heating tests results, the bonding of ice and asphalt concrete is defined failure at the moment when the surface temperature of the ice reached 3 °C.

  20. Removal of copper from carbon-saturated steel with an aluminum sulfide/iron sulfide slag

    SciTech Connect

    Cohen, A.; Blander, M.

    1995-12-01

    Scrap iron and steel has long been considered a resource in the steel-making industry, and its value is largely determined by its impurity content. As the mini-mills, the major consumers of scrap iron and steel, expand into producing flat-rolled sheet, the demand for high-quality scrap will increase. Of the impurities present in scrap, copper is particularly troublesome because of its role in causing hot shortness. Therefore, the copper content of scrap should be kept below {approx} 0.1 wt%. A method for removing copper from steel could be used to improve the quality of scrap and make it more available for use by mini-mills. To determine the effectiveness of a binary slag consisting of aluminum sulfide and iron sulfide on the removal of copper from steel and iron, the distribution coefficient of copper between the slag and a carbon-saturated iron melt was investigated at 1,365 C. The composition of the slag was varied from nearly pure aluminum sulfide to pure iron sulfide. A maximum distribution coefficient of 30 was found, and the copper level in the iron melt was reduced to as low as 0.07 wt.% with a 4:1 ratio of iron to slag.

  1. Cementitious binders from activated stainless steel refining slag and the effect of alkali solutions.

    PubMed

    Salman, Muhammad; Cizer, Özlem; Pontikes, Yiannis; Snellings, Ruben; Vandewalle, Lucie; Blanpain, Bart; Van Balen, Koen

    2015-04-09

    With an aim of producing high value cementitious binder, stainless steel refining slag containing a high amount of CaO in γ-dicalcium silicate form was activated with NaOH and Na-silicate as well as KOH and K-silicate solutions, followed by steam curing at 80 °C. Higher levels of alkali-silicate in the activating solution resulted in higher cumulative heat suggesting accelerated reaction kinetics. With respect to compressive strength, higher levels of alkali silicate resulted in higher strength and the mortars with Na activator were found to have higher early strength than the ones with K activator. The long term strength was found to be similar, regardless of the alkali metal. Thermogravimetric, QXRD and FTIR analyses showed an increase in the amount of reaction products (C-S-H type) over time, further confirming the reactivity of the crystalline slag. Batch leaching results showed lower leaching of heavy metals and metalloids with K activator compared to the Na activator. These results demonstrate that the alkali type and the ratio of hydroxide to silicates have a significant impact on the hydration and mechanical strength development of the stainless steel slag. The above findings can aid in the recycling and valorization of these type of slags which otherwise end up landfilled.

  2. Electrode Arrangement As Substitute Bottom For An Electrothermic Slag Smelting Furnace.

    DOEpatents

    Aune, Jan Arthur; Brinch, Jon Christian; Johansen, Kai

    2005-12-27

    The electrode arrangement uses vertically oriented electrodes with side wall contacts for an electrothermic smelting furnace for aluminum production. The side wall contacts are radially moveable into the furnace to compensate for wear on the contacts. The side wall contacts can be hollow to allow a slag forming charge to be fed to the furnace.

  3. Steel slag affects pH and Si content of container substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A substrate representing a typical greenhouse potting mix was prepared using 85% sphagnum peat and 15% perlite. The substrate was filled into 10 cm wide containers. A pulverized steel slag (SS) from a basic oxygen furnace, and dolomitic limestone (DL) were amended to the base substrate at a rate o...

  4. Does carbonation of steel slag particles reduce their toxicity? An in vitro approach.

    PubMed

    Ibouraadaten, Saloua; van den Brule, Sybille; Lison, Dominique

    2015-06-01

    Mineral carbonation can stabilize industrial residues and, in the steel industry, may contribute to simultaneously valorize CO2 emissions and slag. We hypothesized that, by restricting the leaching of metals of toxicological concern such as Cr and V, carbonation can suppress the toxicity of these materials. The cytotoxic activity (WST1 assay) of slag dusts collected from a stainless and a Linz-Donawitz (LD) steel plant, before and after carbonation, was examined in J774 macrophages. The release of Cr, V, Fe, Mn and Ni was measured after incubation in artificial lung fluids mimicking the extracellular and phagolysosomal milieu to which particles are confronted after inhalation. LD slag had the higher Fe, Mn and V content, and was more cytotoxic than stainless steel slag. The cytotoxic activity of LD but not of stainless dusts was reduced after carbonation. The cytotoxic activity of the dusts toward J774 macrophages necessitated a direct contact with the cells and was reduced in the presence of inhibitors of phagocytosis (cytochalasin D) or phagolysosome acidification (bafilomycin), pointing to a key role of metallic constituents released in phagolysosomes. This in vitro study supports a limited reduction of the cytotoxic activity of LD, but not of stainless, steel dusts upon carbonation.

  5. Remediation of chromium-slag leakage with electricity cogeneration via a urea-Cr(VI) cell

    PubMed Central

    Yu, Binbin; Zhang, Huimin; Xu, Wei; Li, Gang; Wu, Zucheng

    2014-01-01

    Chromium pollution has been historically widespread throughout the world. Most available remediation technologies often require energy consumption. This study is aimed to develop electrochemical remediation for Cr(VI) in chromium-slag leakage with self-generated electricity. Dynamic leaching experiments of chromium-slag samples were conducted to survey the release and leaching behavior of Cr(VI). Based on previous work, a unique urea-Cr(VI) was designed, in which urea was employed as the fuel and Cr(VI) from the leakage of the dichromate slag served as the oxidant. Furthermore, the electrochemical results showed that the removal percent of Cr(VI) was more than 96% after 18 h with the leakage Cr(VI) concentration of 2.69 mM. The open circuit potential (OCP) varied in the range of 1.56 ~ 1.59 V under different initial Cr(VI) leakage concentrations. The approach explores the feasibility of the promising technique without the need of energy input for simultaneous chromium-slag remediation and generation of electricity. PMID:25168513

  6. Remediation of chromium-slag leakage with electricity cogeneration via a urea-Cr(VI) cell.

    PubMed

    Yu, Binbin; Zhang, Huimin; Xu, Wei; Li, Gang; Wu, Zucheng

    2014-08-29

    Chromium pollution has been historically widespread throughout the world. Most available remediation technologies often require energy consumption. This study is aimed to develop electrochemical remediation for Cr(VI) in chromium-slag leakage with self-generated electricity. Dynamic leaching experiments of chromium-slag samples were conducted to survey the release and leaching behavior of Cr(VI). Based on previous work, a unique urea-Cr(VI) was designed, in which urea was employed as the fuel and Cr(VI) from the leakage of the dichromate slag served as the oxidant. Furthermore, the electrochemical results showed that the removal percent of Cr(VI) was more than 96% after 18 h with the leakage Cr(VI) concentration of 2.69 mM. The open circuit potential (OCP) varied in the range of 1.56 ~ 1.59 V under different initial Cr(VI) leakage concentrations. The approach explores the feasibility of the promising technique without the need of energy input for simultaneous chromium-slag remediation and generation of electricity.

  7. Correlation of Slag Expulsion with Ballistic Anomalies in Shuttle Solid Rocket Motors

    NASA Technical Reports Server (NTRS)

    Sambamurthi, Jay K.; Alvarado, Alexis; Mathias, Edward C.

    1996-01-01

    During the Shuttle launches, the solid rocket motors (SRM) occasionally experience pressure perturbations (8-13 psi) between 65-75 s into the motor burn time. The magnitudes of these perturbations are very small in comparison with the operating motor chamber pressure, which is over 600 psi during this time frame. These SRM pressure perturbations are believed to he caused primarily by the expulsion of slag (aluminum oxide). Two SRM static tests, TEM-11 and FSM-4, were instrumented extensively for the study of the phenomena associated with pressure perturbations. The test instrumentation used included nonintrusive optical and infrared diagnostics of the plume, such as high-speed photography, radiometers, and thermal image cameras. Results from all of these nonintrusive observations provide substantial circumstantial evidence to support the scenario that the pressure perturbation event in the Shuttle SRM is caused primarily by the expulsion of molten slag. In the static motor tests, the slag was also expelled preferentially near the bottom of the nozzle because of slag accumulation at the bottom of the aft end of the horizontally oriented motor.

  8. Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

    PubMed

    Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

    2016-02-01

    Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation.

  9. Effect of silicate modulus and metakaolin incorporation on the carbonation of alkali silicate-activated slags

    SciTech Connect

    Bernal, Susan A.; Mejia de Gutierrez, Ruby; Provis, John L.; Rose, Volker

    2010-06-15

    Accelerated carbonation is induced in pastes and mortars produced from alkali silicate-activated granulated blast furnace slag (GBFS)-metakaolin (MK) blends, by exposure to CO{sub 2}-rich gas atmospheres. Uncarbonated specimens show compressive strengths of up to 63 MPa after 28 days of curing when GBFS is used as the sole binder, and this decreases by 40-50% upon complete carbonation. The final strength of carbonated samples is largely independent of the extent of metakaolin incorporation up to 20%. Increasing the metakaolin content of the binder leads to a reduction in mechanical strength, more rapid carbonation, and an increase in capillary sorptivity. A higher susceptibility to carbonation is identified when activation is carried out with a lower solution modulus (SiO{sub 2}/Na{sub 2}O ratio) in metakaolin-free samples, but this trend is reversed when metakaolin is added due to the formation of secondary aluminosilicate phases. High-energy synchrotron X-ray diffractometry of uncarbonated paste samples shows that the main reaction products in alkali-activated GBFS/MK blends are C-S-H gels, and aluminosilicates with a zeolitic (gismondine) structure. The main crystalline carbonation products are calcite in all samples and trona only in samples containing no metakaolin, with carbonation taking place in the C-S-H gels of all samples, and involving the free Na{sup +} present in the pore solution of the metakaolin-free samples. Samples containing metakaolin do not appear to have the same availability of Na{sup +} for carbonation, indicating that this is more effectively bound in the presence of a secondary aluminosilicate gel phase. It is clear that claims of exceptional carbonation resistance in alkali-activated binders are not universally true, but by developing a fuller mechanistic understanding of this process, it will certainly be possible to improve performance in this area.

  10. Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA)

    USGS Publications Warehouse

    Piatak, N.M.; Seal, R.R.

    2010-01-01

    Slag from the former Hegeler Zn-smelting facility in Illinois (USA) is mainly composed of spinifex Ca-rich plagioclase, fine-grained dendritic or coarse-grained subhedral to anhedral clinopyroxenes, euhedral to subhedral spinels, spherical blebs of Fe sulfides, silicate glass, and less commonly fayalitic olivine. Mullite and quartz were also identified in one sample as representing remnants of the furnace lining. Secondary phases such as goethite, hematite and gypsum are significant in some samples and reflect surficial weathering of the dump piles or represent byproducts of roasting. A relatively rare Zn-rich material contains anhedral willemite, subhedral gahnite, massive zincite, hardystonite and a Zn sulfate (brianyoungite), among other phases, and likely represents the molten content of the smelting furnace before Zn extraction. The bulk major-element chemistry of most slag samples is dominated by SiO2, Al2O3, Fe2O3 and CaO. The bulk composition of the slag suggests a high viscosity of the melt and the mineralogy suggests a high silica content of the melt. Bulk slag trace-element chemistry shows that the dominant metal is Zn with >28.4 wt.% in the Zn-rich material and between 212 and 14,900 mg/kg in the other slags. The concentrations of other trace elements reach the following: 45 mg/kg As, 1170 mg/kg Ba, 191 mg/kg Cd, 242 mg/kg Co, 103 mg/kg Cr, 6360 mg/kg Cu, 107 mg/kg Ni, and 711 mg/kg Pb. Zinc, as the dominant metal in the slags, is likely the most environmentally significant metal in these samples; Cd, Cu, and Pb are also of concern and their concentrations exceed US Environmental Protection Agency preliminary remediation goals for residential soils. Spinel was found to be the dominant concentrator of Zn for samples containing significant Zn (>1 wt.%); the silicate glass also contained relatively high concentrations of Zn compared to other phases. Zinc partitioned into the silicates and oxides in these samples is generally more resistant to weathering

  11. Effect of electromagnetic field on the slag resistance of MgO-C refractories

    NASA Astrophysics Data System (ADS)

    Li, X. C.; Wang, T. X.; Zhu, B. Q.

    2011-10-01

    The recent years have witnessed an unprecedented growth in the development and deployment of electromagnetic field(EMF) used in steel metallurgy. This paper investigates the effect of EMF on the slag resistance of MgO-C refractories. Using MgO-C refractories containing 14% carbon and the slag with a basicity(CaO/SiO2) of around 0.8, the experiments of melting slag resistance of MgO-C refractories were carried out in an induction furnace and a resistance furnace. The results show that in induction furnace having EMF, the refractory sample corroded by the slag has an apparent penetration layer. MgFe2O4 phase is formed at a low temperature by MgO dissolved in Fe2O3. The low melting phases are monticellite (CaMgSiO4, CMS) and forsterite (Mg2SiO4, MS). Under the condition of resistance furnace without EMF, scaling MgO dissolves into slag and reacts with Al2O3 to generate MgAl2O4 phase. The low melting phases are gehlenite (Ca2Al2SiO7, C2A2S) and akermanite (Ca2MgSi2O, C2MS2). As EMF exists at a high temperature, it could enhance the diffusion and penetration of Fe2+/3+ ions to form the MgFe2O4 phase. At the same time, some MgAl2O4 spinels exist. However, only MgAl2O4 phase can be generated without EMF.

  12. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    PubMed

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  13. Effects of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag

    NASA Astrophysics Data System (ADS)

    Zhang, Li; Zhang, Wu; Zhang, Ju-hua; Li, Guang-qiang

    2016-09-01

    The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases (anorthite: CaMgSi2O6 and CaAl2Si2O8) in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO + CaF2 or P2O5 + CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.

  14. Assessment of advanced coal-gasification processes. [AVCO high throughput gasification in process; Bell High Mass Flux process; CS-R process; and Exxon Gasification process

    SciTech Connect

    McCarthy, J.; Ferrall, J.; Charng, T.; Houseman, J.

    1981-06-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process, Bell Single - Stage High Mass Flux (HMF) Process, Cities Service/Rockwell (CS/R) Hydrogasification Process, and the Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic fluidbed reactor producing all of the raw product methane in the gasifier.

  15. HIGH-TEMPERATURE HEAT EXCHANGER TESTING IN A PILOT-SCALE SLAGGING FURNACE SYSTEM

    SciTech Connect

    Michael E. Collings; Bruce A. Dockter; Douglas R. Hajicek; Ann K. Henderson; John P. Hurley; Patty L. Kleven; Greg F. Weber

    1999-12-01