Science.gov

Sample records for blast furnace stove

  1. Blast furnace stove control

    SciTech Connect

    Muske, K.R.; Hansen, G.A.; Howse, J.W.; Cagliostro, D.J.; Chaubal, P.C.

    1998-12-31

    This paper outlines the process model and model-based control techniques implemented on the hot blast stoves for the No. 7 Blast Furnace at the Inland Steel facility in East Chicago, Indiana. A detailed heat transfer model of the stoves is developed. It is then used as part of a predictive control scheme to determine the minimum amount of fuel necessary to achieve the blast air requirements. The controller also considers maximum and minimum temperature constraints within the stove.

  2. Implicit Newton-Krylov methods for modeling blast furnace stoves

    SciTech Connect

    Howse, J.W.; Hansen, G.A.; Cagliostro, D.J.; Muske, K.R.

    1998-03-01

    In this paper the authors discuss the use of an implicit Newton-Krylov method to solve a set of partial differential equations representing a physical model of a blast furnace stove. The blast furnace stove is an integral part of the iron making process in the steel industry. These stoves are used to heat air which is then used in the blast furnace to chemically reduce iron ore to iron metal. The solution technique used to solve the discrete representations of the model and control PDE`s must be robust to linear systems with disparate eigenvalues, and must converge rapidly without using tuning parameters. The disparity in eigenvalues is created by the different time scales for convection in the gas, and conduction in the brick; combined with a difference between the scaling of the model and control PDE`s. A preconditioned implicit Newton-Krylov solution technique was employed. The procedure employs Newton`s method, where the update to the current solution at each stage is computed by solving a linear system. This linear system is obtained by linearizing the discrete approximation to the PDE`s, using a numerical approximation for the Jacobian of the discretized system. This linear system is then solved for the needed update using a preconditioned Krylov subspace projection method.

  3. Hot repair of ceramic burner on hot blast stoves at USS/Kobe`s {number_sign}3 blast furnace

    SciTech Connect

    Bernarding, T.F.; Chemorov, M.; Shimono, S.; Phillips, G.R.

    1997-12-31

    During the 1992 reline of the No. 3 blast furnace, three new stoves were constructed. The design of the stoves, equipped with internal ceramic burners, was for providing a hot blast temperature of 2,000 F at a wind rate of 140,000 SCFM. After 3 years the performance had deteriorated so the burners were cleaned. When a second cleaning did not improve the performance of No. 3 blast furnace, it was decided to repair the refractory while still hot. The paper describes the hot repair procedures, taking a stove off for repairs, maintenance heat up during repairs, two stove operation, stove commissioning, repair of a ceramic burner, and wet gas prevention.

  4. DETAIL VIEW OF THE STOVES WITH HOT BLAST MAIN. #2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF THE STOVES WITH HOT BLAST MAIN. #2 BLAST FURNACE IS TO THE IMMEDIATE LEFT. VIEW FROM THE SOUTHWEST. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  5. Looking east at blast furnace no. 5 between the hot ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at blast furnace no. 5 between the hot blast stoves (left) and the dustcatcher (right). - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  6. GENERAL VIEW OF TURBOBLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW OF TURBO-BLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND HOT BLAST STOVES (RIGHT). - Republic Iron & Steel Company, Youngstown Works, Haselton Blast Furnaces, West of Center Street Viaduct, along Mahoning River, Youngstown, Mahoning County, OH

  7. Hot blast stove process model and model-based controller

    SciTech Connect

    Muske, K.R.; Howse, J.W.; Hansen, G.A.; Cagliostro, D.J.; Chaubal, P.C.

    1998-12-31

    This paper describes the process model and model-based control techniques implemented on the hot blast stoves for the No. 7 Blast Furnace at the Inland Steel facility in East Chicago, Indiana. A detailed heat transfer model of the stoves is developed and verified using plant data. This model is used as part of a predictive control scheme to determine the minimum amount of fuel necessary to achieve the blast air requirements. The model is also used to predict maximum and minimum temperature constraint violations within the stove so that the controller can take corrective actions while still achieving the required stove performance.

  8. 116. View looking southeast at stoves 2124 showing hot blast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    116. View looking southeast at stoves 21-24 showing hot blast main to No. 2 Furnace leading off to the right and gas main running in front of stoves. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  9. VIEW FACING EAST, VIEW FROM RIVER OF BLAST FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FACING EAST, VIEW FROM RIVER OF BLAST FURNACE NO. 3. DORR THICKENER & ORE BRIDGE AT LEFT, HOT BLAST STOVES & DUST CATCHER CENTER, CAST HOUSE AT RIGHT. - Pittsburgh Steel Company, Monessen Works, Donner Avenue, Monessen, Westmoreland County, PA

  10. 3. DETAIL, 3/4 VIEW OF HOT BLAST STOVE ON TOP ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. DETAIL, 3/4 VIEW OF HOT BLAST STOVE ON TOP OF FURNACE SHOWING CAST-IRON RETORTS AND TURNED HEAD (WHERE RAW MATERIALS WERE LOADED INTO FURNACE). - Nassawango Iron Furnace, Furnace Road, 1.2 miles west of Maryland Route 12, Snow Hill, Worcester County, MD

  11. 15. NORTHERN VIEW OF THE REMAINS OF BLAST FURNACE No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. NORTHERN VIEW OF THE REMAINS OF BLAST FURNACE No. 2 IN LOWER CENTER OF PHOTO AT THE BASE OF HOT BLAST STOVES. HOIST HOUSE No. 2 IS ON THE LEFT. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  12. VIEW FROM THE SOUTH OF THE #2 BLAST FURNACE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #2 BLAST FURNACE AND CASTING SEED ON THE LEFT, THE #1 BLAST FURNACE AND CASTING SHED ON THE RIGHT, AND THE STOVES, BOILERS, AND AUXILIARY EQUIPMENT IN THE CENTER. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  13. General view of blast furnace plant, with blast furnace "A" ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace plant, with blast furnace "A" (built in 1907) to the left; in the foreground is the turbo-blower and blast furnace gas-powered electric generating station (built in 1919), looking northwest - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  14. Application of AI techniques to blast furnace operations

    SciTech Connect

    Iida, Osamu; Ushijima, Yuichi; Sawada, Toshiro

    1995-10-01

    It was during the first stages of application of artificial intelligence (AI) to industrial fields, that the ironmaking division of Mizushima works at Kawasaki Steel recognized its potential. Since that time, the division has sought applications for these techniques to solve various problems. AI techniques applied to control the No. 3 blast furnace operations at the Mizushima works include: Blast furnace control by a diagnostic type of expert system that gives guidance to the actions required for blast furnace operation as well as control of furnace heat by automatically setting blast temperature; Hot stove combustion control by a combination of fuzzy inference and a physical model to insure good thermal efficiency of the stove; and blast furnace burden control using neural networks makes it possible to connect the pattern of gas flow distribution with the condition of the furnace. Experience of AI to control the blast furnace and other ironmaking operations has proved its capability for achieving automation and increased operating efficiency. The benefits are very high. For these reasons, the applications of AI techniques will be extended in the future and new techniques studied to further improve the power of AI.

  15. GENERAL VIEW FROM THE SOUTHWEST, SHOWING THE #2 BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW FROM THE SOUTHWEST, SHOWING THE #2 BLAST FURNACE IN THE RIGHT; THE CENTRAL COMPLEX WITH STOVES IN THE CENTER. ELECTRICAL POWER HOUSE IS ON THE LEFT BEYOND THE CONVEYOR LIFT. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  16. EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. 3 CAST HOUSE TO THE LEFT, WEST ORE BRIDGE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  17. Blast furnace injection symposium: Proceedings

    SciTech Connect

    1996-12-31

    These proceedings contain 14 papers related to blast furnace injection issues. Topics include coal quality, coal grinding, natural gas injection, stable operation of the blast furnace, oxygen enrichment, coal conveying, and performance at several steel companies. All papers have been processed separately for inclusion on the data base.

  18. A second-law analysis of the ``hot blast stove/gas turbine`` arrangement by applying the parameter ``usable exergy``

    SciTech Connect

    Bisio, G.

    1996-05-01

    The aim of this paper is first of all to examine a coupled arrangement, in which turbine waste gas is used as oxygen carrier for the combustion of the fuel gas in the hot blast stoves and preheaters of a blast furnace; in their turn, the blast furnace gas and the turbine waste gas are preheated by the combustion of blast furnace gas, in order to achieve the necessary combustion temperatures. The arrangement makes provision also for the utilization of external thermal energy. The coupled process is compared with a hot blast stove system and a gas turbine plant without waste thermal energy recovery, which operate separately. The paper uses the concept of usable exergy, a previously defined parameter, to compare the two configurations and reverses some of the results obtained by the first law analysis.

  19. Rebuilding and modernization of blast furnace B'' at Cockerill-Sambre Ougree

    SciTech Connect

    Neuville, J.; Lecomte, P.; Massin, J.P.; Drimmer, D. )

    1993-01-01

    Blown in for the first time in 1962, the B blast furnace of Cockerill-Sambre was relined for the fourth time in 1989. The furnace produced 8,649,000 tons during the last campaign (1980 - 1989). Gunning repairs were carried out in 1985 and 1987. The blast furnace was blow down on June 30 and the burden level was lowered to the tuyere level. Afterwards a salamander of 350 tons was cast in open ladles. The relining of the blast furnace was performed on schedule and the furnace was blown in on the 4th of December 1989. The paper describes the relining goals and the main modifications. The specifications of the blast furnace are listed. Then the paper describes the modifications to the following systems: the charging computer system; the cooling system; the refractory materials; the hot stoves; blast furnace gas system; instrumentation and regulation; the blast furnace computer system; the pollution control equipment; and the cast floor.

  20. 84. View looking east down areaway between hot blast stoves ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    84. View looking east down areaway between hot blast stoves 25 and 26 at left and Blowing Engine House on the right. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  1. Fiber optic pyrometer and its application in hot-blast stove temperature measurement

    NASA Astrophysics Data System (ADS)

    Li, Weilai; Jiang, Desheng; Zhu, Weijia

    2004-03-01

    Introduced in this paper are a technique of fiber optic dual-wavelength pyrometer and its principle, structure and characteristics. It was successfully applied under the hostile environment in hot-blast stoves to measure high-temperature. The efforts to overcome all difficulties, such as pressure, water vapor, and probe bend caused by thermal expansion, are reported in details. The resulting device is reliable, stable and accurate, and has immunity to harmful gas corrosion. The proposed pyrometer has a long lifetime. Therefore, it can replace the conventional thermo-electric-couple for temperature measurement in a blast furnace.

  2. Inland Steel's No. 7 blast furnace third reline

    SciTech Connect

    Lowrance, K.F. II ); Johansson, J.; Carter, W.L. )

    1994-09-01

    The background information, investigation and benchmarking that led to a decision by Inland Steel to partially reline No. 7 blast furnace is covered. This approach reduced actual downtime on the furnace and extended the current campaign. This alternative allowed for the rebalancing of the physical plant of No. 7 blast furnace. Areas of scope covered are hearth, stack, stoves, gas cleaning and furnace top. Included are highlights of the execution of the project including schedules, blowdown, salamander tap, quench, dig out/descale, scaffolding used and brick installation. A summary of the actual results of the work is presented along with information on production planned, blow-in and the first 20 days of production.

  3. Rebuilding of Rautaruukki blast furnaces

    SciTech Connect

    Kallo, S.; Pisilae, E.; Ojala, K.

    1997-12-31

    Rautaruukki Oy Raahe Steel rebuilt its blast furnaces in 1995 (BF1) and 1996 (BF2) after 10 year campaigns and production of 9,747 THM/m{sup 3} (303 NTHM/ft{sup 3}) and 9,535 THM/m{sup 3} (297 NTHM/ft{sup 3}), respectively. At the end of the campaigns, damaged cooling system and shell cracks were increasingly disturbing the availability of furnaces. The goal for rebuilding was to improve the cooling systems and refractory quality in order to attain a 15 year campaign. The furnaces were slightly enlarged to meet the future production demand. The blast furnace control rooms and operations were centralized and the automation and instrumentation level was considerably improved in order to improve the operation efficiency and to reduce manpower requirements. Investments in direct slag granulation and improved casthouse dedusting improved environmental protection. The paper describes the rebuilding.

  4. Reline and modernization of AHMSA No. 5 blast furnace

    SciTech Connect

    Garcia, J.C.; Gamez, O.; Bean, R.M.

    1995-07-01

    No. 5 blast furnace (11.2 meter hearth dia and 2,210 cu meter working volume) was commissioned in 1976, relined in 1985 and then modernized with state of the art technology in 1994. The modernization project objective was for a campaign life of 10 years and 19 million tons of hot metal, and included: integrated furnace lining and intensified cooling design, including new bosh cooling tower system; complete shell replacement from the top of the hearth jacket up to mid-stack, including major furnace walkway replacement; replacement of internal ceramic stove burners, including a portion of checkers; gas cleaning system upgrade; and new process control and instrumentation systems--distributed control system (DCS), PLC-based stove changing system, level 2 (VAX) computer system and new field instrumentation. The paper will concentrate on the installation of the furnace lining and cooling system including shell replacement, internal ceramic burner rebuild combined with checker replacement, and the new furnace and stove control systems upgrade. Problems encountered during the design, manufacturing and installation stages, and subsequent solutions will be discussed. Operating data before and after the rebuild will be compared.

  5. 19. LOOKING TOWARD THE TOP OF CARRIE FURNACE No. 3 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. LOOKING TOWARD THE TOP OF CARRIE FURNACE No. 3 WITH TOP OF SWING STOVE AND No 3 STOVES IN FOREGROUND. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  6. Partial reline of Inland`s No. 7 blast furnace

    SciTech Connect

    Lowrance, K.F. II; Johansson, J.; Carter, W.L.

    1995-10-01

    The background for the decision to partially reline No. 7 blast furnace that would achieve the same results as a complete reline is discussed. This approach was designed to reduce actual downtime on the furnace at a critical production period. Areas of work included the hearth, stack, stoves, gas cleaning and furnace top. Highlights of the project execution were: schedules; blowdown; salamander tap; quench; dig out/descale; scaffolding used; and brick installation. The furnace was blown-in 29 days after the blowdown and producing in excess of 9,000 tons/day after 12 days of operation. Inland has adopted a new definition for establishing campaign life based on refractory wear that includes a hearth monitoring system.

  7. Looking southeast at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southeast at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  8. Looking southwest at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southwest at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  9. INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. 1 AND BLAST FURNACE NO. 2. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  10. Optimization of the Number of Burner Nozzles in a Hot Blast Stove by the Way of Simulation

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Yan, Bingji; Zhang, Jianliang; Liu, Feng; Pei, Yi

    2014-07-01

    The structure of the burner nozzles in a blast furnace hot stove including their number, location, and angle has a vital effect on the flow field, temperature distribution, combustion efficiency, etc. In this article, simulation models were established for the hot stove located at Shougang Qianan. The model, eddy dissipation model, and P-1 model were used for the modeling of turbulence, combustion, and radiative heat transfer, respectively. The effect of different number of burner nozzles on the flow field and temperature distribution in the combustion chamber was investigated. The results indicated that 19 or 21 burner nozzles were preferred to obtain the optimum flow field and temperature distribution.

  11. Existing and prospective blast-furnace conditions

    SciTech Connect

    I.G. Tovarovskii; V.I. Bol'shakov; V.P. Lyalyuk; A.E. Merkulov; D. V. Pinchuk

    2009-07-15

    Blast-furnace conditions are investigated by means of a multizone model. The expected performance of prospective technologies is assessed, as well as the trends in blast-furnace processes. The model permits the identification of means of overcoming practical difficulties.

  12. 9. LOOKING NORTH AT TRESTLE, HOIST HOUSE No. 1, BLAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. LOOKING NORTH AT TRESTLE, HOIST HOUSE No. 1, BLAST FURNACE No. 1, AND HOT BLAST STOVES. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  13. 3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT LOOKING NORTH. DOROTHY SIX IS THE CLOSEST FURNACE IN THE PHOTOGRAPH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  14. 56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST HOUSE IN FOREGROUND AND DUSTCATCHER AT RIGHT OF FURNACE (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. Stove

    SciTech Connect

    Cummer, L.W.

    1983-08-02

    A solid fuel-burning stove is disclosed, which has a fire chamber defined by its walls and top. And an upper gas recirculating chamber with a convex portion is provided in the top section of the stove.

  16. 35. CARRIE FURNACE No. 6 AND CAST HOUSE. THE CARRIE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. CARRIE FURNACE No. 6 AND CAST HOUSE. THE CARRIE BOILER SHOP IS ON THE RIGHT, IN FRONT OF HOT BLAST STOVES. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  17. Blast furnace supervision and control system

    SciTech Connect

    Remorino, M.; Lingiardi, O.; Zecchi, M.

    1997-12-31

    On December 1992, a group of companies headed by Techint, took over Somisa, the state-owned integrated steel plant located at San Nicolas, Province of Buenos Aires, Argentina, culminating an ambitious government privatization scheme. The blast furnace 2 went into a full reconstruction and relining in January 1995. After a 140 MU$ investment the new blast furnace 2 was started in September 1995. After more than one year of operation of the blast furnace the system has proven itself useful and reliable. The main reasons for the success of the system are: same use interface for all blast furnace areas -- operation, process, maintenance and management, (full horizontal and vertical integration); and full accessibility to all information and process tools though some restrictions apply to field commands (people empowerment). The paper describes the central system.

  18. Information modeling system for blast furnace control

    NASA Astrophysics Data System (ADS)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  19. Stove

    SciTech Connect

    Hayter, J.D.; Judge, K.E.

    1980-10-28

    A stove having walls which are shaped and supported to prevent warping thereof is described. A combustion chamber in the stove is defined by bottom and side walls positioned and oriented to maximize the space available for such a chamber. The walls of the combustion chamber have top caps thereon for ensuring and maintaining the proper positioning of those walls. Further holding elements are included in the stove to maintain the combustion chamber walls in position. An alternative embodiment of the stove includes front opening access doors.

  20. Copper staves in the blast furnace

    SciTech Connect

    Helenbrook, R.G.; Kowalski, W.; Grosspietsch, K.H.; Hille, H.

    1996-08-01

    Operational data for stave cooling systems for two German blast furnaces show good correlation with predicted thermal results. Copper staves have been installed in blast furnaces in the zones exposed to the highest thermal loads. The good operational results achieved confirm the choice of copper staves in the areas of maximum heat load. Both temperature measurements and predictions establish that the MAN GHH copper staves do not experience large temperature fluctuations and that the hot face temperatures will be below 250 F. This suggests that the copper staves maintain a more stable accretion layer than the cast iron staves. Contrary to initial expectations, heat flux to the copper staves is 50% lower than that to cast iron staves. The more stable accretion layer acts as an excellent insulator for the stave and greatly reduces the number of times the hot face of the stave is exposed to the blast furnace process and should result in a more stable furnace operation. In the future, it may be unnecessary to use high quality, expensive refractories in front of copper staves because of the highly stable accretion layer that appears to rapidly form due to the lower operating temperature of the staves. There is a balance of application regions for cast iron and copper staves that minimizes the capital cost of a blast furnace reline and provides an integrated cooling system with multiple campaign life potential. Cast iron staves are proven cooling elements that are capable of multiple campaign life in areas of the blast furnace which do not experience extreme heat loads. Copper staves are proving to be an effective and reliable blast furnace cooling element that are subject to virtually no wear and are projected to have a longer campaign service life in the areas of highest thermal load in the blast furnace.

  1. Blast furnace repairs, relines and modernizations

    SciTech Connect

    Carpenter, J.A.; Swanson, D.E; Chango, R.F. . Burns Harbor Div.)

    1994-09-01

    Bethlehem Steel's Burns Harbor Div. operates two 89,000-cu ft blast furnaces, D and C, built in 1969 and 1972. These furnaces have been in the forefront of blast furnace performance since they were blown-in. To maintain a credible operation throughout the past 25 years their performance has been improved continuously. Production was increased approximately 3%/year while fuel rate decreased 1%/year. This presentation summarizes the early repairs, relines and improvements that have sustained and enhanced the furnace's performance. The fourth reline of both furnaces will be discussed in detail. As part of the 1991 reline of D furnace its lines were improved and modern penstocks installed. The bosh, tuyere jacket, hearth jacket and both cast floors were replaced. The furnace now has a larger hearth making it easier to control and, liquid level is no longer a problem when pulling the wind to shut down. The new cast floor with its increased trough length has much improved separation of slag from iron and lowered refractory consumption. Since the cast floors on D furnace were changed, there has been a reduction in accidents and absenteeism. This may be related to the change in work practices on the new cast floors. The 1994 reline of C furnace incorporates those improvements made on D furnace in 1991. In addition, C furnace will have high-density cooling which is expected to double its campaign from 6 to 12 years, without interim repairs.

  2. Blast furnace injection developments in British Steel

    SciTech Connect

    Jukes, M.H.

    1996-12-31

    British Steel has four integrated steel works, i.e., Llanwern, Port Talbot, Scunthorpe, Teesside, with a total of ten blast furnaces, nine of which are currently operating. The furnaces range in size from the 14 meters (45 feet 11 inches) hearth diameter Redcar No. 1 furnace at Teesside (a single furnace works) to the 8.33 meters (27 feet 4 inches) hearth Queen Mary and Queen Bess furnaces at Schunthorpe, with a total of four furnaces at that works. All have injection systems installed, those at Scunthorpe being equipped with granular coal injection and all others currently working with oil injection. The driving force behind the development of blast furnace injection has been as a means for introducing reducing agents (British Steel now refers to coke plus hydrocarbon injectants as total reductants) into the process as a part substitute/supplement for top charged coke and the technology is still being developed and used for that purpose. By utilizing practical experience and observing the work of others, British Steel has been assessing blast furnace injection technology experimentally for purposes other than the introduction of reducing agents.

  3. 58. LOOKING EAST DOROTHY SIX BLAST FURNACE WITH BRICK SHED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    58. LOOKING EAST DOROTHY SIX BLAST FURNACE WITH BRICK SHED No. 3 IN FOREGROUND ON RIGHT. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  4. 13. SOUTHWEST VIEW OF CAST HOUSE No. 1, BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. SOUTHWEST VIEW OF CAST HOUSE No. 1, BLAST FURNACE No. 1, AND HOIST HOUSE No. 1. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  5. INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG RUNNERS & GATES IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  6. 70. CONTROL PANEL INSIDE OF THE DOROTHY SIX BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. CONTROL PANEL INSIDE OF THE DOROTHY SIX BLAST FURNACE STOCKHOUSE LOOKING NORTH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  7. 1. LOOKING EAST AT BLAST FURNACES NO. 3 AND No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. LOOKING EAST AT BLAST FURNACES NO. 3 AND No. 4 FROM CRAWFORD STREET IN THE CITY OF DUQUESNE. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  8. INTERIOR VIEW LOOKING EAST, BLAST FURNACE NO. 1 CLOSEUP, IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING EAST, BLAST FURNACE NO. 1 CLOSE-UP, IRON NOTCH IN CENTER. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  9. 55. GENERAL NORTHEASTERN VIEW OF DOROTHY SIX BLAST FURNACE COMPLEX ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    55. GENERAL NORTHEASTERN VIEW OF DOROTHY SIX BLAST FURNACE COMPLEX WITH LADLE HOUSE AND IRON DESULPHERIZATION BUILDING ON RIGHT. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  10. 59. REMAINS OF THE DOROTHY SIX BLAST FURNACE COMPLEX LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    59. REMAINS OF THE DOROTHY SIX BLAST FURNACE COMPLEX LOOKING NORTHEAST. THE LADLE HOUSE IS ON THE RIGHT. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  11. 31. VIEW OF TRIPPER CAR ON TOP OF BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. VIEW OF TRIPPER CAR ON TOP OF BLAST FURNACE STOCKING TRESTLE LOOKING EAST. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  12. VIEW LOOKING NORTHWEST WITH OPENHEARTH TO LEFT WITH BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTHWEST WITH OPEN-HEARTH TO LEFT WITH BLAST FURNACE NO. 2 AND CAST HOUSE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  13. 6. Photocopy of a drawing of the lead blast furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. Photocopy of a drawing of the lead blast furnace from J.L. Bray, The Principles of Metallurgy, Ginn & Co. New York, 1929. - International Smelting & Refining Company, Tooele Smelter, Blast Furnace Building, State Route 178, Tooele, Tooele County, UT

  14. Stove

    SciTech Connect

    Wallasvaara, J.

    1983-03-08

    The invention concerns a stove comprising a burner, a combustion chamber, transport and exit ducts for the combustion gases, and at least one heating unit, such as a hearth plate or an oven. According to the invention, the stove comprises warm air duct with inlet and outlet and a blower, arranged to circulate air into said warm air duct to be heated by the heating unit and out from said duct. The stove may consist for instance of a lid lowerable over the hearth plate so that the warm air duct becomes confined between the lid and the hearth plate. When the stove comprises an oven, the warm air duct may conduct the air to be heated on the other hand into the oven and on the other hand into the intermediate space confined between the outer surface of the transport duct for the combustion gases.

  15. VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) SHARING THE SAME CAST HOUSE WITH BLAST FURNACE NO. 1. ORE BRIDGE & BLOWER HOUSE TO RIGHT, HULETT CAR DUMPER IS IN LEFT FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  16. Enriching blast furnace gas by removing carbon dioxide.

    PubMed

    Zhang, Chongmin; Sun, Zhimin; Chen, Shuwen; Wang, Baohai

    2013-12-01

    Blast furnace gas (BF gas) produced in the iron making process is an essential energy resource for a steel making work. As compared with coke oven gas, the caloric value of BF gas is too low to be used alone as fuel in hot stove because of its high concentrations of carbon dioxide and nitrogen. If the carbon dioxide in BF gas could be captured efficiently, it would meet the increasing need of high caloric BF gas, and develop methods to reusing and/or recycling the separated carbon dioxide further. Focused on this, investigations were done with simple evaluation on possible methods of removing carbon dioxide from BF gas and basic experiments on carbon dioxide capture by chemical absorption. The experimental results showed that in 100 minutes, the maximum absorbed doses of carbon dioxide reached 20 g/100 g with ionic liquid as absorbent.

  17. Carbon monoxide exposure in blast furnace workers.

    PubMed

    Lewis, S; Mason, C; Srna, J

    1992-09-01

    This study investigated the occupational exposure to carbon monoxide (CO) of a group of blast furnace workers from an integrated steelworks, compared to a control group having no significant occupational CO exposure from other areas in the same works. The study was undertaken in 1984 at Port Kembla, New South Wales. Carboxyhaemoglobin (COHb) levels before and after an eight-hour work shift were measured in 98 male steelworkers: 52 from two CO-exposed iron blast furnaces and 46 controls from production areas in the same steelworks. The sample was stratified by smoking habits. Environmental air CO levels had been found to be consistently higher on one furnace than on the other. Absorption of CO from the working environment occurred in workers on the blast furnace with higher CO levels, regardless of smoking habits. On this blast furnace, some readings of COHb levels after a workshift in nonsmokers approached the proposed Australian occupational limit of 5 per cent COHb saturation. Overall, workers with the highest occupational exposure who smoked most heavily had the highest absorption of CO over a work shift. Biological monitoring gives an accurate measure of individual worker 'dose' of CO from all sources. Both environmental monitoring and biological monitoring need to be included as part of a program for controlling occupational CO exposure. PMID:1482718

  18. Carbon monoxide exposure in blast furnace workers.

    PubMed

    Lewis, S; Mason, C; Srna, J

    1992-09-01

    This study investigated the occupational exposure to carbon monoxide (CO) of a group of blast furnace workers from an integrated steelworks, compared to a control group having no significant occupational CO exposure from other areas in the same works. The study was undertaken in 1984 at Port Kembla, New South Wales. Carboxyhaemoglobin (COHb) levels before and after an eight-hour work shift were measured in 98 male steelworkers: 52 from two CO-exposed iron blast furnaces and 46 controls from production areas in the same steelworks. The sample was stratified by smoking habits. Environmental air CO levels had been found to be consistently higher on one furnace than on the other. Absorption of CO from the working environment occurred in workers on the blast furnace with higher CO levels, regardless of smoking habits. On this blast furnace, some readings of COHb levels after a workshift in nonsmokers approached the proposed Australian occupational limit of 5 per cent COHb saturation. Overall, workers with the highest occupational exposure who smoked most heavily had the highest absorption of CO over a work shift. Biological monitoring gives an accurate measure of individual worker 'dose' of CO from all sources. Both environmental monitoring and biological monitoring need to be included as part of a program for controlling occupational CO exposure.

  19. Process control techniques for the Sidmar blast furnaces

    SciTech Connect

    Vandenberghe, D.; Bonte, L.; Nieuwerburgh, H. van

    1995-12-01

    The major challenge for modern blast furnace operation is the achievement of a very high productivity, excellent hot metal quality, low fuel consumption and longer blast furnace campaigns. The introduction of predictive models, decision supporting software and expert systems has reduced the standard deviation of the hot metal silicon content. The production loss due to the thermal state of the blast furnace has decreased three times since 1990. An appropriate control of the heat losses with high pulverized coal injection rates, is of the utmost importance for the life of the blast furnace. Different rules for the burden distribution of both blast furnaces are given. At blast furnace A, a peripheral gas flow is promoted, while at blast furnace B a more central gas flow is promoted.

  20. 1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE CARRIE FURNACES, FROM THE TOP OF WATER TOWER. CARRIE FURNACES No. 6 AND No. 7 ARE ON THE LEFT, AND FURNACES No. 3 AND No. 4 ARE ON THE RIGHT. THE TOWN OF RANKIN IS IN THE BACKGROUND. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  1. EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE NO. 3 (JANE FURNACE)/ORE BRIDGE TO THE RIGHT, WITH SINTERING PLANT CONVEYORS & TRANSFER HOUSE IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  2. Increasing blast furnace productivity. Is there a universal solution for all blast furnaces?

    SciTech Connect

    Chaubal, P.C.; Ranade, M.G.

    1997-12-31

    In the past few years there has been a major effort in the integrated plants in the US to increase blast furnace productivity. Record production levels have been reported by AK Steel using direct reduced/hot briquetted iron (DRI/HBI) and high levels of natural gas (NG)-oxygen injection at their Middletown blast furnace. Similarly, US Steel-Gary No. 13 reported high productivity levels with PCI and oxygen enrichment. A productivity of 6 NTHM/day/100 ft{sup 3}WV was the norm in the past, but today levels higher than 11 NTHM/day/100ft{sup 3}WV have been reached on a sustained basis. These high productivity levels have been an important aspect of facility rationalization efforts, as companies seek to maximize their throughput while reducing costs. Hot metal demand in a particular plant depends on downstream capabilities in converting hot metal to saleable steel. Single vs. multi-furnace plants may have different production requirements for each facility. Business cycles may influence productivity requirements from different furnaces of a multiple furnace plant, more so for those considered as swing furnaces. Therefore, the production requirement for individual blast furnaces is different for different plants. In an effort to understand productivity improvement methods, calculations were made for a typical 8 m hearth diameter furnace using data and experience gathered on Inland`s operation. Here the authors present the results obtained in the study.

  3. Temperatures in the blast furnace refractory lining

    SciTech Connect

    Hebel, R.; Streuber, C.; Steiger, R.; Jeschar, R.

    1995-12-01

    The campaign life duration of a blast furnace is mainly determined by the condition of the refractory lining in heavy-duty zones such as the hearth, bosh, belly and lower stack. To achieve a desired lifetime, the temperature of the lining in these areas thereby proved to be the decisive controllable parameter. Low operating temperatures result in prolonged service life and are attained through high cooling efficiency. Besides the refractory grade chosen, the wear profile is mainly determined by the type of cooling system applied and the cooling intensity. Therefore, an appropriate compromise between long service life and energy losses has to be found in each case. In order to predict the service life of a lining it is important to know the wear condition at all times during the campaign. The paper describes the approaches the authors have made so far on European blast furnaces, on a theoretical and practical basis, on how to analyze the lining wear.

  4. Transport and preparation of coke for the blast furnace

    SciTech Connect

    Kotov, A.P.; Ulakhovich, V.A.; Solodkov, V.I.; Mishin, E.N.; Chuparev, E.F.; Veshchezerov, M.M.; Shkodkin, K.K.

    1982-01-01

    In order to develop specifications for coke qualaity for large blast furnaces and measures matching the coke quality to the blast furnace volume, a series of investigations were conducted on the change in the physical and mechanical properties of coke in the process of its transport to the blast furnace, with a comparative evalution of the individual coke fractions. It was determined that the 60-40 and 80-60 mm coke classes were most suitable for blast furnace smelting. The 40-25 mm coke fraction is inferior in its physical and mechanical properties to these classes, but preferable to the over 80 mm coke. (JMT)

  5. Blast furnace lining and cooling technology: experiences at Corus IJmuiden

    SciTech Connect

    Stokman, R.; van Stein Cellenfels, E.; van Laar, R.

    2004-11-01

    This article describes the blast furnace lining and cooling concept as originally developed and applied by Hoogovens (Corus IJmuiden). The technology has also been applied by Danieli Corus in all its blast furnace projects executed in the last 25 years. The technology has helped Corus increase its PCI rate to over 200 kg/thm. 4 refs., 13 figs., 1 tab.

  6. 17. DETAIL OF THE REMAINS OF BLAST FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. DETAIL OF THE REMAINS OF BLAST FURNACE No. 2 LOOKING EAST. THE BUSTLE PIPE IS VISIBLE ACROSS THE CENTER OF THE IMAGE. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  7. Blast-furnace performance with coal-dust injection

    SciTech Connect

    G.G. Vasyura

    2007-07-01

    For the blast furnace shop at OAO Alchevskii Metallurgicheskii Kombinat (AMK) the injection of pulverized fuel is promising. Preliminary steps toward its introduction are underway, including analytical research. In this context, blast furnace performance when using pulverized coal is calculated in this study.

  8. General view of blast furnace "A"; looking southeast; The building ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace "A"; looking southeast; The building to the right is the crucible steel building - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  9. 5. SOUTHERN VIEW OF BLAST FURNACES No. 3, No. 4, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. SOUTHERN VIEW OF BLAST FURNACES No. 3, No. 4, AND No. 6, WITH ORE YARD IN THE FOREGROUND. BUILDING ON THE LEFT IS THE CENTRAL BOILER HOUSE. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  10. Mathematical model and software for control of commissioning blast furnace

    NASA Astrophysics Data System (ADS)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  11. Recent improvements in casthouse practices at the Kwangyang blast furnaces

    SciTech Connect

    Jang, Y.S.; Han, K.W.; Kim, K.Y.; Cho, B.R.; Hur, N.S.

    1997-12-31

    POSCO`s Kwangyang blast furnaces have continuously carried out high production and low fuel operation under a high pulverized coal injection rate without complications since the Kwangyang No. 1 blast furnace was blown-in in 1987. The Kwangyang blast furnaces have focused on improving the work environment for the increase of competitive power in terms of increased production, cost savings, and management of optimum manpower through use of low cost fuel and raw material. At this time, the casthouse work lags behind most work in the blast furnace. Therefore, the Kwangyang blast furnaces have adopted a remote control system for the casthouse equipment to solve complications in the casthouse work due to high temperature and fumes. As the result, the casthouse workers can work in clean air and the number of workers has been reduced to 9.5 personnel per shift by reduction of the workload.

  12. Development of heat-transfer circuits in the blast furnace

    NASA Astrophysics Data System (ADS)

    Spirin, N. A.; Yaroshenko, Yu G.; Lavrov, V. V.

    2016-09-01

    The development of heat-transfer circuits in the blast furnace as the technologies of blast-furnace smelting are improved are considered. It is shown that there are two zones of intense heat-transfer, and in modern conditions, when different kinds of iron ore are smelted, the use of combined blast with high parameters is a prerequisite for the stability of blastfurnace smelting operation and the smelting efficiency.

  13. 29. Blast furnace plant, looking southeast. The Machine Shop and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. Blast furnace plant, looking southeast. The Machine Shop and Turbo Blower Building are at left, the pig-casting machine and Furnace A at center right. In foregound are the 50-ton ladle cars used to transport hot metal to Valley Mould & Iron Co. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  14. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    NASA Astrophysics Data System (ADS)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  15. Durability of Alkali Activated Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  16. Mercury in dumped blast furnace sludge.

    PubMed

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2014-03-01

    Blast furnace sludge (BFS) is a waste generated in the production of pig iron and was dumped in sedimentation ponds. Sixty-five samples from seven BFS locations in Europe were investigated regarding the toxic element mercury (Hg) for the first time. The charge material of the blast furnace operations revealed Hg contents from 0.015 to 0.097mgkg(-1). In comparison, the Hg content of BFS varied between 0.006 and 20.8mgkg(-1) with a median of 1.63mgkg(-1), which indicates enrichment with Hg. For one site with a larger sample set (n=31), Hg showed a stronger correlation with the total non-calcareous carbon (C) including coke and graphite (r=0.695; n=31; p<0.001). It can be assumed that these C-rich compounds are hosting phases for Hg. The solubility of Hg was rather low and did not exceed 0.43% of total Hg. The correlation between the total Hg concentration and total amount of NH4NO3-soluble Hg was relatively poor (r=0.496; n=27; p=0.008) indicating varying hazard potentials of the different BFS. Finally, BFS is a mercury-containing waste and dumped BFS should be regarded as potentially mercury-contaminated sites.

  17. 24. LOOKING SOUTH AT CLEAN BLAST FURNACE GAS PIPE LEADING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    24. LOOKING SOUTH AT CLEAN BLAST FURNACE GAS PIPE LEADING INTO THE EASTERN WALL OF THE CENTRAL BOILER HOUSE. - U.S. Steel Duquesne Works, Fuel & Utilities Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  18. No. 5 blast furnace 1995 reline and upgrade

    SciTech Connect

    Kakascik, T.F. Jr.

    1996-12-31

    The 1995 reline of No. 5 Blast Furnace is an undertaking which has never been approached in previous relines of any blast furnace in the history of Wheeling Pittsburgh Steel Corporation. The scope of the project is such that it represents a radical departure from W.P.S.C.`s traditional methods of ironmaking. The reline of No. 5 Blast Furnace is one of the largest capital improvements performed at W.P.S.C. Blast Furnaces. The improvements made at one single time are taking a furnace from 1960`s technology into the 21st century. With this in mind, employee training was one of the largest parts of the project. Training for the automated stockhouse, castfloor, new skip drive, new instrumentation, new castfloor equipment, hydraulics and overall furnace operation were an absolute necessity. The reline has laid the ground work to give the Corporation an efficient, higher productive, modern Blast Furnace which will place W.P.S.C. in the world class category in ironmaking well into the 21st century.

  19. VIEW OF THE #2 BLAST FURNACE FROM THE EAST, SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE #2 BLAST FURNACE FROM THE EAST, SHOWING SKIP HOIST, DUST CATCHER AND STOCK BINS IN THE FOREGROUND. #2 CASTING SHED IS TO THE LEFT, HOT BLAST MAIN IS ON THE RIGHT. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  20. 15-Year blast furnace campaign concept for the reline of blast furnace C at Iscor

    SciTech Connect

    Noska, T.G.L.

    1995-07-01

    Since the 1970`s, when blast furnace campaigns of 3 to 5 years were experienced at the Vanderbijlpark Works, consequent improvements of cooling and refractory concepts as well as the development of a hot guniting practice for belly and lower shaft resulted in campaigns of 10 years and more. Having mastered the problems in belly and lower shaft, the furnace hearth became the ultimate limit and two hearth breakouts were experienced in the last 5 years in South Africa. After analyzing the causes for these breakouts, the requirements for a hearth refractory design, aimed at a 15-year plus campaign life, were formulated. A refractory design concept, which satisfies these requirements were developed based on European, American and Japanese philosophies.

  1. Modelling of multiphase flow in ironmaking blast furnace

    SciTech Connect

    Dong, X.F.; Yu, A.B.; Burgess, J.M.; Pinson, D.; Chew, S.; Zulli, P.

    2009-01-15

    A mathematical model for the four-phase (gas, powder, liquid, and solids) flow in a two-dimensional ironmaking blast furnace is presented by extending the existing two-fluid flow models. The model describes the motion of gas, solid, and powder phases, based on the continuum approach, and implements the so-called force balance model for the flow of liquids, such as metal and slag in a blast furnace. The model results demonstrate a solid stagnant zone and dense powder hold-up region, as well as a dense liquid flow region that exists in the lower part of a blast furnace, which are consistent with the experimental observations reported in the literature. The simulation is extended to investigate the effects of packing properties and operational conditions on the flow and the volume fraction distribution of each phase in a blast furnace. It is found that solid movement has a significant effect on powder holdup distribution. Small solid particles and low porosity distribution are predicted to affect the fluid flow considerably, and this can cause deterioration in bed permeability. The dynamic powder holdup in a furnace increases significantly with the increase of powder diameter. The findings should be useful to better understand and control blast furnace operations.

  2. 22. General view from the southwest showing No. 1 Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. General view from the southwest showing No. 1 Furnace at left and hot blast stoves in center. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  3. Triple-activated blast furnace slag

    SciTech Connect

    Clarke, W.J.

    1995-12-31

    The current shortage of portland cement in the world will require the use of Ground Granulated Blast Furnace Slag (GGBFS) to fill demands in many industrialized countries. Therefore, an extensive series of triple-activated slag experiments have been undertaken to optimize an economical combination of mechanical properties for alkali-activated slags. Na{sub 2}OSiO{sub 2} (N Grade), Ca(OH){sub 2}, H{sub 2}O and Na{sub 2}CO{sub 3} have been added as activators in 5 to 10, 0 to 5 and 0 to 5 weight percentages of water and slag in a mix with a water:cement ratio of 1:1. Silica Fume and Sika 10 superplasticizer have been added as 1 and 10 weight percent of slag. Set times, initial hardening times and compressive strengths at percentages of the mix to identify more refined formulations. Finally, the resulting aggregate to develop a triple-activated slag formulation with the ultimate objective of contributing toward satisfying the world shortage of high performance concrete.

  4. EXTERIOR VIEW LOOKING WEST,BLAST FURNACE TO THE RIGHT, ORE YARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW LOOKING WEST,BLAST FURNACE TO THE RIGHT, ORE YARD TO THE CENTER, HEYL & PATTERSON CAR DUMPER TO THE LEFT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  5. Raceway control with oxygen, steam and coal for stable blast furnace operation

    SciTech Connect

    Chatterjee, L.M.

    1996-12-31

    Tata Steel operates seven blast furnaces at its Jamshedpur works. Coal injection was introduced in the three larger furnaces starting in 1991, and coal tar injection was commissioned in the A blast furnace in June, 1996. Presently, a coal injection level of 130 kg/thm has been achieved at G blast furnace, which is the newest and the largest among all blast furnaces at Tata Steel. The paper discusses the operational features of the blast furnaces at Tata Steel, practical limits of fuel injection, the philosophy of the control of raceway conditions, and experience with fuel injection at Tata Steel.

  6. Blow-down and blow-in of Inland`s No. 7 blast furnace

    SciTech Connect

    Ricketts, J.; Quisenberry, P.; Carter, W.

    1995-12-01

    After extensive and detailed planning, a mini-reline of the 13.7 meter No. 7 Blast Furnace was executed in November 1993. The furnace lining had 18 million metric tons of production and the bosh, belly and lower stack lining were being maintained through a scheduled grouting practice. The mini-reline was planned for 33 days and the reline work included (a) replacing the bosh, belly and lower stack alumina lining with graphite brick, (b) gunning the middle and upper stack, (c) rebuilding the furnace top, stove burners and tapholes and (d) minor repairs to other auxiliary equipment. During this 33 day reline period the two 8 meter furnaces could only produce 40% of the normal production requirement, therefore the blow-down, quench, salamander tap and blow-in activities were critical to meeting the planned schedule. The planning of these activities was started in the spring of 1993 and included review of Inland`s past blow-down and blow-in performance as well as bench marking the performance of other large blast furnaces in North America, Japan and Europe. The development of the 1993 procedures focused on opportunities to accelerate the blow-down, quench, salamander tap and blow-in as well as having a clean hearth and stack which could also save time during the demolition phase of the reline. Any time that could be saved in these activities directly translated to an early start-up and more plantwide production. This paper will cover the successful planning and implementation of these activities which resulted in a 2 day reduction in the reline schedule, an accelerated production curve and an earlier than planned use of PCI during blow-in.

  7. An update on blast furnace granular coal injection

    SciTech Connect

    Hill, D.G.; Strayer, T.J.; Bouman, R.W.

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  8. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    PubMed

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  9. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    PubMed

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results. PMID:12423043

  10. Heating stove

    SciTech Connect

    Beausoleil, G.

    1983-05-17

    A slow combustion stove is disclosed. The stove comprises a stove body adapted to receive fuel, such as wood, on the bottom to form a fire bed, an adjustable air intake for admitting air into the stove body, an exhaust duct, a smoke outlet located adjacent the top of the furnace body and communicating with the exhaust duct, a smoke flue located adjacent the bottom of the furnace body and also communicating with the exhaust duct, and damper means permitting exhaust of the combustion gases through the smoke outlet during starting of the fire and through the fire bed and the smoke flue when the fire is well lit to ensure maximum fuel and gas combustion.

  11. A dynamic simulation of a lead blast furnace

    NASA Astrophysics Data System (ADS)

    Chao, John T.

    1981-06-01

    A dynamic model has been developed to simulate the operation of the stack zone of a lead blast furnace. The mathematical formulation of the governing equations of change leads to a system of 2nd order partial differential equations, which is solved by finite difference methods. A reduction model of ash-layer diffusion controlled mechanism, which allows the stepwise reduction to the lowest oxide or metal thermodynamically possible for the local gas composition within the sinter, is employed in this model. The surface reaction and the internal diffusion in the porous solid particles are taken into account in the coke gasification reaction. The profiles of the temperatures of gases and solids, solid compositions, and gas compositions and pressure in both radial and axial directions are predicted by the model. The results provide a good representation of the experimental data obtained for the blast furnace at Brunswick Mining and Smelting Corp., Ltd., New Brunswick, Canada and also of the less extensive data available for the Cominco blast furnace at Trail, British Columbia, Canada. In addition to the modelling of the stack, a mass and energy balance for the bosh zone is also included in the present calculation. The improvement of coke efficiency due to oxygen enrichment in the blast air for the Brunswick Furnace were interpreted semiquantitatively. The effect of sinter size distribution on the furnace performance has also been studied.

  12. Numerical Study of the Reduction Process in an Oxygen Blast Furnace

    NASA Astrophysics Data System (ADS)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2016-02-01

    Based on computational fluid dynamics, chemical reaction kinetics, principles of transfer in metallurgy, and other principles, a multi-fluid model for a traditional blast furnace was established. The furnace conditions were simulated with this multi-fluid mathematical model, and the model was verified with the comparison of calculation and measurement. Then a multi-fluid model for an oxygen blast furnace in the gasifier-full oxygen blast furnace process was established based on this traditional blast furnace model. With the established multi-fluid model for an oxygen blast furnace, the basic characteristics of iron ore reduction process in the oxygen blast furnace were summarized, including the changing process of the iron ore reduction degree and the compositions of the burden, etc. The study found that compared to the traditional blast furnace, the magnetite reserve zone in the furnace shaft under oxygen blast furnace condition was significantly reduced, which is conducive to the efficient operation of blast furnace. In order to optimize the oxygen blast furnace design and operating parameters, the iron ore reduction process in the oxygen blast furnace was researched under different shaft tuyere positions, different recycling gas temperatures, and different allocation ratios of recycling gas between the hearth tuyere and the shaft tuyere. The results indicate that these three factors all have a substantial impact on the ore reduction process in the oxygen blast furnace. Moderate shaft tuyere position, high recycling gas temperature, and high recycling gas allocation ratio between hearth and shaft could significantly promote the reduction of iron ore, reduce the scope of the magnetite reserve zone, and improve the performance of oxygen blast furnace. Based on the above findings, the recommendations for improvement of the oxygen blast furnace design and operation were proposed.

  13. 13. Blast furnace plant embraces the east bank of the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. Blast furnace plant embraces the east bank of the Cuyahoga River. Plant was established in 1881 by the Cleveland Rolling Mill Co. It was absorbed by the American Steel and Wire Co. in 1899 and, two years later, by the U.S. Steel Corp., which closed it in 1978. View looking north. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  14. Experiences with computer systems in blast furnace operation control at Rautaruukki

    SciTech Connect

    Inkala, P.; Karppinen, A. . Raahe Steel Works); Seppanen, M. )

    1994-09-01

    Low energy consumption, together with high productivity and stable blast furnace operation, has been achieved at Rautaruukki's Raahe Steel Works as a result of the efficient use of computer technology in process control and improvements in raw materials quality. The blast furnace supervision system is designed to support the decision-making in medium and long-term process control. The information presenting the blast furnace operation phenomena is grouped so that little time is needed to obtain the current state of the process. Due to the complexity of the blast furnace process, an expert system to guide and diagnose the short and medium-term blast furnace operation has been developed.

  15. A Survey Study of the Blast Furnace at Kuangshan Village Using 3D Laser Scanning

    NASA Astrophysics Data System (ADS)

    Wang, Jin; Huang, Xing; Qian, Wei

    2016-10-01

    The blast furnace from the Northern Song Dynasty at Kuangshan Village is the tallest blast furnace that remains from ancient China. Previous studies have assumed that the furnace had a closed mouth. In this paper, a three-dimensional (3D) model of the blast furnace is constructed using 3D laser scanning technology, and accurate profile data are obtained using software. It is shown that the furnace throat is smaller than had been previously thought and that the furnace mouth is of the open type. This new furnace profile constitutes a discovery in the history of iron-smelting technology.

  16. Coke mineral transformations in the experimental blast furnace

    SciTech Connect

    Kelli Kazuberns; Sushil Gupta; Mihaela Grigore; David French; Richard Sakurovs; Mats Hallin; Bo Lindblom; Veena Sahajwalla

    2008-09-15

    Blast furnace efficiency may be improved by optimizing coke reactivity. Some but not all forms of mineral matter in the coke modify its reactivity, but changes in mineral matter that occur within coke while in the blast furnace have not been fully quantified. To determine changes in mineral matter forms in the blast furnace, coke samples from a dissection study in the LKAB experimental blast furnace (EBF) were characterized using SEM/EDS analysis, EPMA (microprobe), and low-temperature ashing/quantitative XRD analysis. Variations in alkali concentration, particularly potassium, dominated the compositional changes. At high concentrations of potassium, the mineral matter was largely potassium-bearing but even more potassium was diffused throughout the coke and not associated with mineral matter. There was little difference in potassium concentration between the core and surface of the coke pieces, suggesting that potassium diffused rapidly through the whole coke. Iron, calcium, silicon, and aluminum concentrations were relatively constant in comparison, although the mineralogy of all elements changed significantly with changing temperature. 23 refs., 20 figs., 9 tabs.

  17. Coke quality for blast furnaces with coal-dust fuel

    SciTech Connect

    Y.A. Zolotukhin; N.S. Andreichikov

    2009-07-01

    Recently, plans have been developed for the introduction of pulverized coal injection (PCI) at various Russian metallurgical enterprises. The main incentive for switching to PCI is the recent price rises for Russian natural gas. The paper discusses the quality of coke for PCI into blast furnaces.

  18. 20. TAKING A CAST AT BLAST FURNACE NO. 1. WORKERS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. TAKING A CAST AT BLAST FURNACE NO. 1. WORKERS, LIKE THE ONE STANDING ON THE BRIDGE ABOVE THE 'BOTTLE' INTO WHICH THE HOT IRON FLOWS, ARE PROTECTED BY HEAVY FIREPROOF GARMENTS. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  19. INTERIOR VIEW SHOWING DISPLAY OF INSIDE OF BLAST FURNACE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING DISPLAY OF INSIDE OF BLAST FURNACE AND MACHINERY AND ARTIFACTS INCLUDING A STEAM ENGINE HUB MADE AT THE BRIERFIELD ROLLING MILL (INSCRIBED C.C. HUCKABEE AND DATED 1863) AND OTHER STEAM ENGINES. - Iron & Steel Museum of Alabama, 12632 Confederate Pkwy., Bucksville, Tuscaloosa County, AL

  20. 51. LOOKING NORTHWEST FROM THE CLARK AVENUE BRIDGE. BLAST FURNACES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    51. LOOKING NORTHWEST FROM THE CLARK AVENUE BRIDGE. BLAST FURNACES AND LOWER ORE DOCK CAN BE SEEN AT CENTER; COKE CONVEYOR IS AT LEFT; AT RIGHT, THE TERMINAL TOWER CAN BE SEEN IN THE DISTANCE. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  1. VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH SKIP HOIST AND DUST CATCHER. STOCK BINS FOR RAW MATERIALS ARE IN THE FOREGROUND, THE #2 CASTING SHED BEYOND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  2. VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH SKIP HOIST, DUST CATCHER AND STOCK BINS FOR RAW MATERIALS IN THE FOREGROUND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  3. Hot metal Si control at Kwangyang blast furnaces

    SciTech Connect

    Hur, N.S.; Cho, B.R.; Kim, G.Y.; Choi, J.S.; Kim, B.H.

    1995-12-01

    Studies of Si transfer in blast furnaces have shown that the Si level in pig iron is influenced more by the reaction of silicon oxide gas generation in the raceway than the chemical reaction between hot metal and slag at the drop zone. Specifications require a Si content of pig iron below 0.15% at the Kwangyang Works, but the use of soft coking coal in the blend for coke ovens, high pulverized coal injection rate into the blast furnace, and the application of lower grade iron ore has resulted in the need to develop methods to control Si in hot metal. In this paper, the results of in furnace Si control and the desiliconization skills at the casthouse floor are described.

  4. Thermal Spray Coatings for Blast Furnace Tuyere Application

    NASA Astrophysics Data System (ADS)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  5. Energy Conservation for Granular Coal Injection into a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Su, Buxin; Zhang, Jianliang; Shao, Jiugang; Zuo, Haibin; Ren, Shan

    2012-08-01

    Due to the lack of knowledge regarding the combustion of granular coal injected into a blast furnace, injection characteristics of granular coal were first studied through proximate analysis, element analysis, and research of explosivity, ignition point, meltability of ash, grindability, calorific value, etc. Using a sampling device in the raceway combined with petrographic analysis, during the combustion process of granular coal with high crystal water and volatile in raceway, cracks and bursts were found, leading to a reduction of particle size. Based on a model of mass control and dynamic theory of particle combustion, the transition dynamic model for cracking in combustion of granular coal was found, and the critical value of cracking ratio (ΩP) for granular coal combustion in the raceway was calculated. Finally, the utilization ratio and energy efficiency of granular coal used in the blast furnace were discussed, offering theoretical foundation and technical support for intensifying granular coal combustion and promoting granular coal injection.

  6. Modelling the combustion of charcoal in a model blast furnace

    NASA Astrophysics Data System (ADS)

    Shen, Yansong; Shiozawa, Tomo; Yu, Aibing; Austin, Peter

    2013-07-01

    The pulverized charcoal (PCH) combustion in ironmaking blast furnaces is abstracting remarkable attention due to various benefits such as lowering CO2 emission. In this study, a three-dimensional CFD model is used to simulate the flow and thermo-chemical behaviours in this process. The model is validated against the experimental results from a pilot-scale combustion test rig for a range of conditions. The typical flow and thermo-chemical phenomena is simulated. The effect of charcoal type, i.e. VM content is examined, showing that the burnout increases with VM content in a linear relationship. This model provides an effective way for designing and optimizing PCH operation in blast furnace practice.

  7. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    NASA Astrophysics Data System (ADS)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  8. Monitoring the condition of the slag crust in blast furnaces

    SciTech Connect

    Chernov, N.N.; Marder, B.F.; Demidenko, T.V.; Riznitskii, I.G.; Safina, L.A.; Dyshlevich, I.I.; Tkach, A.Ya.

    1988-05-01

    Studies conducted at the Krivorozhstal' combine blast furnaces have shown that fusion of the crust can be established from the change in the total content of alkali metals in the slag. After the furnaces were blown out for repairs the remaining lining and crust were inspected. It was found that the lining of the uncooled part of the stock remained in relatively good shape with the greatest amount of lining wear seen between the second row of stack coolers and bosh coolers. The composition and structure of the slag crust for different regions of the furnaces were analyzed and various physicochemical properties leading to crust formation and behavior were assessed. It was concluded that the systematic determination of the fraction of K/sub 2/O in the alkali compounds in the furnace slag will permit monitoring of the conditions of the slag crust in the furnace and, in the event of the onset of its collapse, will enable measures to be taken to stabilize the heating of the furnace.

  9. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    SciTech Connect

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  10. Theoretical and experimental foundations for preparing coke for blast-furnace smelting

    SciTech Connect

    A.L. Podkorytov; A.M. Kuznetsov; E.N. Dymchenko; V.P. Padalka; S.L. Yaroshevskii; A.V. Kuzin

    2009-05-15

    This article examines the preparation of coke for blast-furnace smelting by a method that most fully meets the requirements of blast-furnace technology: screening of the -36 mm fraction, the separation of nut coke of the 15-36 mm fraction, and its charging into the furnace in a mixture with the iron-ore-bearing charge components. An analysis is made of trial use of coke of the Premium class on blast furnace No. 5 at the Enakievo Metallurgical Plant. Use of this coke makes it possible to reduce the consumption of skip coke by 3.2-4.1%.

  11. [Atmospheric pollution and chronic respiratory diseases in the blast-furnace areas of iron-works].

    PubMed

    Zannini, D; Valente, T; Rotunno, R; Giusto, R

    1977-01-01

    An epidemiologic research together with a study on the environmental pollution were carried out in order to evaluate the risk of chronic respiratory diseases of blast furnace workers. The environment study was performed mainly using personal samplers given to workers with different jobs. Observations on 222 work shifts have shown that the total dust concentration to which cast workmen, maintenance men and blast furnace service men were exposed, marginally exceed the TLV values. Furthermore the level of respirable dusts for blast furnace service men was found slightly excessive. The average SO2 concentration was largely below the TLV values. However this gas could be found in excess for very short periods during the work. The epidemiologic study, conducted on a cohort of blast furnace area workers against a control group cohort, indicated a moderate prevalence of pneumoconiosis and chronic bronchitis amongst blast furnaces workers. The clinic and radiological pictures do not seem to go beyond the initial stages. PMID:603118

  12. [Atmospheric pollution and chronic respiratory diseases in the blast-furnace areas of iron-works].

    PubMed

    Zannini, D; Valente, T; Rotunno, R; Giusto, R

    1977-01-01

    An epidemiologic research together with a study on the environmental pollution were carried out in order to evaluate the risk of chronic respiratory diseases of blast furnace workers. The environment study was performed mainly using personal samplers given to workers with different jobs. Observations on 222 work shifts have shown that the total dust concentration to which cast workmen, maintenance men and blast furnace service men were exposed, marginally exceed the TLV values. Furthermore the level of respirable dusts for blast furnace service men was found slightly excessive. The average SO2 concentration was largely below the TLV values. However this gas could be found in excess for very short periods during the work. The epidemiologic study, conducted on a cohort of blast furnace area workers against a control group cohort, indicated a moderate prevalence of pneumoconiosis and chronic bronchitis amongst blast furnaces workers. The clinic and radiological pictures do not seem to go beyond the initial stages.

  13. Marble-type glass based on blast furnace slag

    SciTech Connect

    Sarkisov, P.D.; Smirnov, V.G.; Trifonova, T.E.; Sergeev, Yu.N.

    1987-01-01

    This paper discusses the recovery and use of blast furnace wastes as coloring agents in the manufacture of imitation marble glass. The slags consist of a series of metal oxides each of which is tested for the color it generates when reacted and annealed with the molten glass. Comparative tests were also run against non-waste coloring agents and it was found that the waste-derived colorants were equal or superior both in process behavior and in generating the appropriate optical properties in the finished glass.

  14. The limitation of hearth sidewall wear at Redcar blast furnace

    SciTech Connect

    Parratt, J.E.

    1996-12-31

    The Redcar blast furnace with 14m hearth diameter was blown-in for its second campaign in August 1996. It is currently in its 10th year of operation and to date has produced just over 30 million tonnes. Current plans are to continue the second campaign to the year 2000 and beyond, producing over 40 million tonnes. In order to achieve this objective, any further wear on the lining, and in particular the hearth sidewall, needs to be minimized. This paper describes the present hearth design, the monitoring of hearth wear, the predicted wear profile, and the protection measures that have been taken or are being considered.

  15. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    PubMed

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces. PMID:22386202

  16. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    PubMed

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces.

  17. Role of hydrogen in blast furnaces to improve productivity and decrease coke consumption

    SciTech Connect

    Agarwal, J.C.; Brown, F.C.; Chin, D.L.; Stevens, G.; Clark, R.; Smith, D.

    1995-12-01

    The hydrogen contained in blast furnace gases exerts a variety of physical, thermochemical, and kinetic effects as the gases pass through the various zones. The hydrogen is derived from two sources: (1) the dissociation of moisture in the blast air (ambient and injected with hot blast), and (2) the release from partial combustion of supplemental fuels (including moisture in atomizing water, steam, or transport air, if any). With each atom of oxygen (or carbon), the molar amounts of hydrogen released are more than six times higher for natural gas than for coal, and two times higher for natural gas than for oil. Injection of natural gas in a blast furnace is not a new process. Small amounts of natural gas--about 50--80 lb or 1,100--1,700 SCF/ton of hot metal--have been injected in many of the North American blast furnaces since the early 1960s, with excellent operating results. What is new, however, is a batter understanding of how natural gas reacts in the blast furnace and how natural gas and appropriate quantities of oxygen can be used to increase the driving rate or combustion rate of carbon (coke) in the blast furnace without causing hanging furnace and operating problems. The paper discusses the factors limiting blast furnace productivity and how H{sub 2} and O{sub 2} can increase productivity.

  18. Opportunities for natural gas in the dehumidification of blast furnace wind. Topical report

    SciTech Connect

    Agarwal, J.C.; Brown, F.C.; Chin, D.L.; Loreth, M.J.; Stevens, G.S.

    1996-06-01

    An economic evaluation is presented of a technology aimed to remove moisture from the blast in blast furnaces in order to decrease coke consumption and provide savings in the amount of steam and oxygen injected. Operators can obtain savings from $0.5 to more than $2.5 per ton simply by reducing blast moisture to seasonal average maxima.

  19. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  20. Preparation of Ceramic-Bonded Carbon Block for Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Yiwei; Li, Yawei; Sang, Shaobai; Chen, Xilai; Zhao, Lei; Li, Yuanbing; Li, Shujing

    2014-01-01

    Traditional carbon blocks for blast furnaces are mainly produced with electrically calcined anthracite owing to its good hot metal corrosion resistance. However, this kind of material shows low thermal conductivity and does not meet the demands for cooling of the hearth and the bottom of blast furnaces. In this article, a new kind of a high-performance carbon block has been prepared via ceramic-bonded carbon (CBC) technology in a coke bed at 1673 K (1400 °C) using artificial graphite aggregate, alumina, metallic aluminum, and silicon powders as starting materials. The results showed that artificial graphite aggregates were strongly bonded by the three-dimensional network of ceramic phases in carbon blocks. In this case, the good resistance of the CBC blocks against erosion/corrosion by the hot metal is provided by the ceramic matrix and the high thermal conductivity by the graphite aggregates. The microstructure of this carbon block resembles that of CBC composites with a mean pore size of less than 0.1 μm, and up to 90 pct of the porosity shows a pore size <1 μm. Its thermal conductivity is higher than 30 W · m-1 · K-1 [293 K (20 °C)]. Meanwhile, its hot metal corrosion resistance is better than that of traditional carbon blocks.

  1. Optimization of ferrous burden high temperature properties to meet blast furnace requirements in British Steel

    SciTech Connect

    Bergstrand, R.

    1996-12-31

    The high temperature properties of ferrous burden materials have long been an important consideration in the operation of British Steel blast furnaces. Previous research presented at this conference has shown that the behavior of materials in the lower stack and bosh can have a significant effect on furnace permeability and stability of operation. However, with increasing levels of hydrocarbon injection via the tuyeres, the reduction conditions inside British Steel blast furnaces have significantly altered over recent years. This paper focuses on the further work that has been undertaken to study the effect on ferrous burden high temperatures properties of the widely differing reduction regimes which can be experienced in today`s blast furnaces. The implications of the findings, and how they have been used in optimizing blast furnace operation and burden quality, are discussed.

  2. Cold blast furnace syndrome: a new source of toxic inhalation by nitrogen oxides

    PubMed Central

    Tague, I; Llewellin, P; Burton, K; Buchan, R; Yates, D

    2004-01-01

    Methods: Fourteen workers developed acute respiratory symptoms shortly after exposure to "air blast" from blast furnace tuyeres. These included chest tightness, dyspnoea, rigors, and diaphoresis. Chest radiographs showed pulmonary infiltrates, and lung function a restrictive abnormality. This report includes a description of clinical features of the affected workers and elucidation of the probable cause of the outbreak. Results: Clinical features and occupational hygiene measurements suggested the most likely cause was inhalation of nitrogen oxides at high pressure and temperature. While the task could not be eliminated, engineering controls were implemented to control the hazard. No further cases have occurred. Conclusions: "Cold blast furnace syndrome" represents a previously undescribed hazard of blast furnace work, probably due to inhalation of nitrogen oxides. It should be considered in the differential diagnosis of acute toxic inhalational injuries in blast furnace workers. PMID:15090669

  3. Coal grinding by roller grinding mills for pulverized coal injection in blast furnaces

    SciTech Connect

    Kasseck, K.; Salewski, G.

    1995-10-01

    Roller grinding mills are increasingly being used for producing the pulverized coal required for injection into blast furnaces, an accepted technology worldwide for lowering coke consumption in blast furnaces. Coal is currently being injected into blast furnaces at the rate of 80 to 200 kg/tonne of hot metal which results in a coke savings of 72 to 180 kg/tonne of hot metal. The pulverized coal for coal injection is produced in coal grinding and drying plants currently having a capacity from 15 to 240 tonnes/hr. The grinding plant with Loesche roller grinding mills at the Ilva steelworks, Taranto, Italy, that is described, illustrates design concepts and operation.

  4. Rebuild of LTV Steel's C-5 and C-6 blast furnaces

    SciTech Connect

    Foster, S.C. . Coke and Iron Producing); Maund, R.H. Jr. . Iron Producing)

    1993-10-01

    Ironmaking facilities of LTV Steel's Cleveland works are spread across three sites. The C-5 and C-6 blast furnaces are sister furnaces located at one site. This plant was built as a Defense Plant Corp. project with the first blast furnace being C-5 in 1941. Blast furnace C-6 was added in 1951. When constructed, these furnaces were designed for a hot metal production of approximately 2000 NTHM/day each. Since that time, furnace productivity has been continually increased to what was considered a design limit of 3400 to 3600 NTHM/day each in 1988. The rebuild of these two furnaces was part of LTV's program to rebuild all of the company's core blast furnaces. C-5 and C-6 were to be the core furnaces for the Cleveland works. The goals for the rebuilds were: increase productivity to 4000 to 4200 NTHM/day with a 95.8% availability; extend furnace campaigns to 8 to 10 years with an intermediate 40 to 55-day outage at 4 to 5 years (6.5 to 7 million NTHM); complete project on planned outage schedule of 120 working days; and perform these jobs within budgeted costs. This article summarizes the strategies undertaken to achieve the primary project goals and focuses on problems encountered and lessons learned in the management and execution of the rebuilds.

  5. Greener durable concretes through geopolymerisation of blast furnace slag

    NASA Astrophysics Data System (ADS)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  6. Nuclear techniques for the inspection of blast furnaces

    SciTech Connect

    Schweitzer, J. S.; Lanza, R. C.

    1999-06-10

    Carbon hearth wall failures in blast furnaces create safety risks and require a large expense to repair. To avoid failures they are replaced early, incurring costs in wasted hearth wall use. Two non-invasive measurements provide realtime analysis of wall integrity. The two major failure modes are erosion of carbon thickness and iron-filled cracks in the bricks. Measurements of backscattered gamma-ray spectra and thermal neutron decay rate can identify both phenomena. Gamma-ray spectra from a compact Linac beam primarily respond to average carbon thickness. Neutron decay time, using a pulsed neutron source, is sensitive to iron in the carbon volume. Each measurement is sensitive to the other failure made, but the combination permits each phenomenon to be resolved. These techniques can detect a high atomic number and thermal neutron absorption cross section material behind one of low atomic number and thermal neutron absorption cross section.

  7. Titanium addition practice, and maintenance for the hearths in AHMSA`s blast furnaces

    SciTech Connect

    Boone, A.G.; Jimenez, G.; Castillo, J.

    1997-12-31

    Altos Hornos de Mexico (AHMSA) is a steel company located in Northern Mexico, in the state of Coahuila. Currently there are three blast furnaces in operation and one more about to finish its general repair. This last one is to remain as a back-up unit. Because of blast furnace hearth wear outs AHMSA has developed some maintenance procedures. These procedures are based on titanium ore additions and hearth thermic control monitoring. There are also some other maintenance practices adopted to the working operations to assure that such operations detect and avoid in time hearth wear outs that place personnel and/or the unit in danger (due to hearth leaks). This paper describes titanium ore addition to No. 2 blast furnace during the final campaign and it also illustrates maintenance practices and continuous monitoring of temperature trends both of which were implemented at AHMSA`s No. 5 blast furnace.

  8. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM. Final Report Volume 2: Project Performance and Economics

    SciTech Connect

    Unknown

    1999-10-01

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998.

  9. Coal-oil mixture combustion program: injection into a blast furnace

    SciTech Connect

    Jansto, S.G.; Mertdogan, A.; Marlin, L.A.; Beaucaire, V.D.

    1982-04-30

    A chemically stabilized coal-oil mixture (COM) was made and used as an auxiliary fuel in a blast furnace for 44 days. Approximately 485,000 gallons of COM were produced at an on-site COM plant. Composition was 47.9% coal, 47.6% No. 6 oil, 4.0% water, and 0.5% emulsifier. Average injection rates were 3.8 to 13.0 gpm during different periods of the trial. Coal handling equipment, mixing and processing equipment, pumps, piping, fuel lances, and instrumentation are discussed. The blast furnace performance during the trial is compared to a Base Period of injecting No. 6 oil. Blast furnace performance was satisfactory, with one pound of COM replacing one pound of coke or 0.8 pound of No. 6 oil. The production of COM and its usage in a blast furnace is economical and feasible.

  10. Hearth monitoring experiences at Dofasco`s No. 4 blast furnace

    SciTech Connect

    Stothart, D.W.; Chaykowski, R.D.; Donaldson, R.J.; Pomeroy, D.H.

    1997-12-31

    As a result of a 1994 taphole breakout at Dofasco`s No. 4 Blast Furnace, extensive effort has gone into monitoring, understanding and controlling hearth wear. This paper reviews the hearth monitoring system developed and the various hearth operating and maintenance techniques used to ensure No. 4 Blast Furnace safely reaches its 1998 reline date. The impact of changes in coke quality, productivity, casting practice and leaking cooling members on hearth refractory temperature fluctuations will also be examined.

  11. Numerical Study of the Gas Distribution in an Oxygen Blast Furnace. Part 1: Model Building and Basic Characteristics

    NASA Astrophysics Data System (ADS)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2015-09-01

    Based on multifluid theory, transport phenomena theory, metallurgical reaction kinetics, thermodynamics, and computational fluid dynamics, a multifluid model for an oxygen blast furnace was established to evaluate the gas distribution in a furnace. The uneven distribution of recycling gas in oxygen blast furnaces was found to be a severe problem. This uneven distribution resulted from injecting a large amount of recycling gas into the furnace shaft. Gas distribution substantially affects the energy and heat utilization of an oxygen blast furnace. Therefore, the basic characteristics of the gas distribution in an oxygen blast furnace are illustrated. The results show that in the top of the oxygen blast furnace, the concentration differences of the CO and CO2 between the center and edge reach 7.8% and 11.7%, respectively. The recycling gas from the shaft tuyere only penetrates to two thirds the length of the radius.

  12. Coal combustion under conditions of blast furnace injection. Final technical report, September 1, 1992--August 31, 1993

    SciTech Connect

    Crelling, J.C.; Case, E.R.

    1993-12-31

    A potentially new use for Illinois coal is as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. During the first phase of this project a number of the objectives were realized, specifically: (1) a blast furnace sampling system was developed and used successfully to collect samples inside an active furnace; (2) two sets of blast furnace samples were collected and petrographic analysis showed that char derived from injected coal is entering the reduction zone of the furnace; (3) a coal/char sampling probe was designed and fabricated; (4) the completion of a program of reactivity experiments on the injected coal char, blast furnace coke and Herrin No. 6 char. The results of the reactivity experiments indicate that Herrin No. 6 coal is similar or even superior to coals now being used in blast furnace injection and that additional testing is warranted.

  13. Evaluation of lining/cooling systems for blast furnace bosh and stack

    SciTech Connect

    Tijhuis, G.J.

    1996-08-01

    Different blast furnace linings and cooling systems are used throughout the world. Most furnaces have either a stave or plate cooling system. Some furnaces have an externally cooled shell using panel cooling. Refractories applied include alumina, silicon carbide, carbon, graphite and semi-graphite. The performance of a lining/cooling system does not only depend on the design, but also on the type of furnace operation, burden composition, etc. To compare one lining/cooling system with another requires that all these factors are taken into account. A refractory lining and/or cooling system may fail due to several mechanisms. The attack mechanism may be related to temperature, stress, chemical reactions, abrasion or a combination of these factors. Hoogovens` experience with modern blast furnace operations indicates that failure due to temperature fluctuations is the most important factor. The behavior of lining/cooling systems under several conditions has been discussed. High temperatures and severe temperature fluctuations are particularly important.

  14. An Integrated Model of Coal/Coke Combustion in a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Shen, Y. S.; Guo, B. Y.; Yu, A. B.; Austin, P.; Zulli, P.

    2010-03-01

    A three-dimensional integrated mathematical model of the combustion of pulverized coal and coke is developed. The model is applied to the region of lance-blowpipe-tuyere-raceway-coke bed to simulate the operation of pulverized coal injection in an ironmaking blast furnace. The model integrates two parts: pulverized coal combustion model in the blowpipe-tuyere-raceway-coke bed and the coke combustion model in the coke bed. The model is validated against the measurements in terms of coal burnout and gas composition, respectively. The comprehensive in-furnace phenomena are simulated in the raceway and coke bed, in terms of flow, temperature, gas composition, and coal burning characteristics. In addition, underlying mechanisms for the in-furnace phenomena are analyzed. The model provides a cost-effective tool for understanding and optimizing the in-furnace flow-thermo-chemical characteristics of the PCI process in full-scale blast furnaces.

  15. Sulfide capacity of high alumina blast furnace slags

    NASA Astrophysics Data System (ADS)

    Shankar, Amitabh; Görnerup, Märten; Seetharaman, S.; Lahiri, A. K.

    2006-12-01

    Sulfide capacities of high alumina blast furnace slags were experimentally determined using the gas-slag equilibration technique. Two different slag systems were considered for the current study, namely, CaO-SiO2-MgO-Al2O3 quaternary and CaO-SiO2-MgO-Al2O3-TiO2 quinary system. The liquid slag was equilibrated with the Ar-CO-CO2-SO2 gas mixture. Experiments were conducted in the temperature range of 1773 to 1873 K. The effects of temperature, basicity, and the MgO and TiO2 contents of slags on sulfide capacity were studied. As expected, sulfide capacity was found to increase with the increase in temperature and basicity. At the higher experimental temperature, titania decreases the sulfide capacity of slag. However, at the lower temperature, there was no significant effect of titania on the sulfide capacity of slag. Sulfide capacity increases with the increase in MgO content of slag if the MgO content is more than 5 pct.

  16. Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

    NASA Astrophysics Data System (ADS)

    Esfahani, Shaghayegh

    Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

  17. Sequential extraction of inorganic mercury in dumped blast furnace sludge.

    PubMed

    Földi, Corinna; Andrée, Corlin-Anna; Mansfeldt, Tim

    2015-10-01

    Blast furnace sludge (BFS) is an industrial waste with elevated mercury (Hg) contents due to the enrichment during the production process of pig iron. To investigate the potential pollution status of dumped BFS, 14 samples with total Hg contents ranging from 3.91 to 20.8 mg kg(-1) from five different locations in Europe were sequentially extracted. Extracts used included demineralized water (fraction 1, F1), 0.1 mol L(-1) CH3COOH + 0.01 mol L(-1) HCl (F2), 1 mol L(-1) KOH (F3), 7.9 mol L(-1) HNO3 (F4), and aqua regia (F5). The total recovery ranged from 72.3 to 114 %, indicating that the procedure was reliable when adapted to this industrial waste. Mercury mainly resided in the fraction of "elemental" Hg (48.5-98.8 %) rather being present as slightly soluble Hg species associated with sludge particles. Minor amounts were found as mercuric sulfide (F5; 0.725-37.3 %) and Hg in crystalline metal ores and silicates (F6; 2.21-15.1 %). The ecotoxically relevant fractions (F1 and F2) were not of significance (F1,

  18. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition. PMID:11055162

  19. Vanadium bioavailability in soils amended with blast furnace slag.

    PubMed

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  20. Sequential extraction of inorganic mercury in dumped blast furnace sludge.

    PubMed

    Földi, Corinna; Andrée, Corlin-Anna; Mansfeldt, Tim

    2015-10-01

    Blast furnace sludge (BFS) is an industrial waste with elevated mercury (Hg) contents due to the enrichment during the production process of pig iron. To investigate the potential pollution status of dumped BFS, 14 samples with total Hg contents ranging from 3.91 to 20.8 mg kg(-1) from five different locations in Europe were sequentially extracted. Extracts used included demineralized water (fraction 1, F1), 0.1 mol L(-1) CH3COOH + 0.01 mol L(-1) HCl (F2), 1 mol L(-1) KOH (F3), 7.9 mol L(-1) HNO3 (F4), and aqua regia (F5). The total recovery ranged from 72.3 to 114 %, indicating that the procedure was reliable when adapted to this industrial waste. Mercury mainly resided in the fraction of "elemental" Hg (48.5-98.8 %) rather being present as slightly soluble Hg species associated with sludge particles. Minor amounts were found as mercuric sulfide (F5; 0.725-37.3 %) and Hg in crystalline metal ores and silicates (F6; 2.21-15.1 %). The ecotoxically relevant fractions (F1 and F2) were not of significance (F1,

  1. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition.

  2. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    PubMed

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions.

  3. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    PubMed

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions. PMID:27240207

  4. Coal combustion under conditions of blast furnace injection; [Quarterly] technical report, September 1--November 30, 1993

    SciTech Connect

    Crelling, J.C.

    1993-12-31

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it will be the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. steel company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals f or such use.

  5. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    SciTech Connect

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  6. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    SciTech Connect

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  7. Recent improvements in blast furnace operation within the AHMSA/GAN, Monclova Mexico works

    SciTech Connect

    Morales, J.M.; Dominguez, H.; Geerdes, M.

    1993-01-01

    Following the privatization of Altos Hornos de Mexico in November 1991 four areas were chosen to improve blast furnace performance and hot metal costs. These areas included improvement of pellet quality, start of oil-gas co-injection in the blast furnace, improved control of gas flow in the blast furnace and start of monitoring program to predict the remaining life of the hearth of the major blast furnace at AHMSA. The efforts resulted in the following improvements in the first half of 1992: production level increased to 2.4 ton/m[sup 3]/24 hrs; moreover, the annual production record of blast furnace 5 (hearth diameter 11.2 m, 37 ft) set in 1992, was 1.639 mln tonnes; coke rates decreased by 60 kg/tonne, half of which was due to process improvements and the other half to injection of oil; silicon standard deviations decreased from 0.22% in 1991 to 0.20% in 1992; hot metal costs decreased with 10.6%; and the major reline of BF 5 can be postponed by at least 1.5 year.

  8. Blast furnace hearth life: Models for assessing the wear and understanding the transient thermal states

    SciTech Connect

    Leprince, G.; Steiler, J.M.; Sert, D. ); Libralesso, J.M. )

    1993-01-01

    Nowadays, the hearth is the most critical part of the blast furnace when aiming at a long campaign life. Consequently, a better understanding of refractories wear as well as flow mechanisms has become primordial for determining and, if possible, preventing the erosion process. Efforts of measurements have therefore been made during the blast furnace repairs, with the implementation of numerous thermocouples in the carbon bricks. Hence, it becomes possible to monitor and model continuously the internal state of the hearth in accordance with the measured temperature field. Since 1990, different numerical models have been developed and used with two principal aims: - to assess regularly the internal erosion line of the blast furnace hearth all along the campaign life, and - to simulate and if possible, to explain the important transient thermal states observed on some large blast furnaces. This paper describes the content of the two models used nowadays on most of the French blast furnaces and presents the main results obtained in accordance with the industrial variations of temperatures.

  9. Recent improvements in blast furnace operation at the Ahmsa Monclova Works

    SciTech Connect

    Morales-Yanez, J.M.; Dominguez-Lara, H.; Geerdes, M. )

    1993-07-01

    Following the privatization of Altos Hornos de Mexico in Nov. 1991, four areas were selected to improve blast furnace performance and hot metal costs. These areas included: improvements of pellet quality; start of oil-gas coinjection; improved control of gas flow in the blast furnace; and start of monitoring program to predict the remaining life of the hearth of the major blast furnace. The efforts resulted in the following improvements in the first half of 1992: (1) Production level increased to 2.4 tonnes/cu meter/24 hr. Annual production record of blast furnace No. 5 (hearth diameter 11.2 meter), set in 1992, was 1,639 million tonnes. (2) Coke rates decreased by 60 kg/tonne, half of which was due to process improvements and the other half to injection of oil. (3) Silicon standard deviations decreased from 0.22% in 1991 to 0.20% in 1992. (4) Hot metal costs decreased by 10.6%. (5) The major reline of blast furnace No. 5 can be postponed by at least 1.5 years.

  10. Gas-powder flow in blast furnace with different shapes of cohesive zone

    SciTech Connect

    Dong, X.F.; Pinson, D.; Zhang, S.J.; Yu, A.B.; Zulli, P.

    2006-11-15

    With high PCI rate operations, a large quantity of unburned coal/char fines will flow together with the gas into the blast furnace. Under some operating conditions, the holdup of fines results in deterioration of furnace permeability and lower production efficiency. Therefore, it is important to understand the behaviour of powder (unburnt coal/char) inside the blast furnace when operating with different cohesive zone (CZ) shapes. This work is mainly concerned with the effect of cohesive zone shape on the powder flow and accumulation in a blast furnace. A model is presented which is capable of simulating a clear and stable accumulation region in the lower central region of the furnace. The results indicate that powder is likely to accumulate at the lower part of W-shaped CZs and the upper part of V- and inverse V-shaped CZs. For the same CZ shape, a thick cohesive layer can result in a large pressure drop while the resistance of narrow cohesive layers to gas-powder flow is found to be relatively small. Implications of the findings to blast furnace operation are also discussed.

  11. A new approach to oxygen enriched high temperature blast generation

    SciTech Connect

    Queille, P.H.; Macauley, D.

    1996-12-31

    When increasing fuel injection in a blast furnace in order to reduce coke consumption and/or to increase production, the blast furnace operator tries to keep similar raceway conditions, for instance, an equivalent flame temperature. To compensate for the cooling effect due to the higher injection rate, two solutions can be selected or combined: to raise the temperature of the blast and/or to increase the level of oxygen in the blast. Whatever the choice, the Blast Furnace manager will certainly try to reduce the resulting investment and operating costs to a minimum. Air Liquide and Kvaerner Davy are trying to provide a new way to address these needs by offering a new technology for blast heating. A higher blast temperature will not only allow a higher fuel injection at tuyere level, a lower coke consumption, but also a lower oxygen consumption. Air Liquide and Kvaerner Davy are now able to offer a new heat regenerator with major advantages over conventional stoves. This new device can be used as a permanent substitute for a stove, or as a temporary one during repair, or stove improvement. It can also be added to an existing set of stoves to increase the average blast temperature.

  12. Coal combustion under conditions of blast furnace injection. Technical report, March 1, 1994--May 31, 1994

    SciTech Connect

    Crelling, J.C.

    1994-09-01

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This proposal is a follow-up to one funded for the 1992-93 period. It is intended to complete the study already underway with the Armco Inc. Steel Company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals for such use. During this quarter samples of two feed coals and the IBCSP 112 (Herrin No. 6) were prepared for reactivity testing and compared to blast furnace coke, and char fines taken from an active blast furnace. As the initial part of a broad reactivity analysis program, these same samples were also analyzed on a thermogravimetric analyzer (TGA) to determine their combustion and reactivity properties.

  13. Automated information system for analysis and prediction of production situations in blast furnace plant

    NASA Astrophysics Data System (ADS)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  14. Detection and Quantification of the Dead Man Floating State in the Blast Furnace

    NASA Astrophysics Data System (ADS)

    Brännbacka, Johnny; Saxén, Henrik; Pomeroy, Dave

    2007-06-01

    The lower part, the hearth, is a crucial region of the ironmaking blast furnace. The life length of it often determines the campaign length of the furnace and the thermal state and permeability of the hearth exert strong influence on liquids drainage and hot metal chemistry. In order to operate the furnace efficiently, the hearth state should be controlled, but the conditions in the hearth are extremely hostile with little possibility to carry out direct measurements. This article presents a set of methods and models through which the floating of the hearth coke bed, the dead man, can be assessed. Data from three industrial blast furnaces illustrate how a systematic analysis of available measurements, in combination with results of mathematical models of the phenomena in the hearth, can successfully detect and quantify the dead man floating state.

  15. Clean Coal III Project: Blast Furnace Granular Coal Injection Project Trail 1 Report - Blast Furnace Granular Coal Injection - Results with Low Volatile Coal

    SciTech Connect

    None, None

    1997-11-01

    This report describes the first coal trial test conducted with the Blast Furnace Granular Coal Injection System at Bethlehem Steel Corporation's Burns Harbor Plant. This demonstration project is divided into three phases: Phase I - Design Phase II - Construction Phase III - Operation The design phase was conducted in 1991-1993, Construction of the facility began in August 1993 and was completed in late 1994. The coal injection facility began operating in January 1995 and Phase III began in November 1995. The Trial 1 base test on C furnace was carried out in October 1996 as a comparison period for the analysis of the operation during subsequent coal trials.

  16. Clean Coal III Project: Blast Furnace Granular Coal Injection Project Trial 1 Report - Blast Furnace Granular Coal Injection - Results with Low Volatile Coal

    SciTech Connect

    None, None

    1997-11-01

    This report describes the first coal trial test conducted with the Blast Furnace Granular Coal Injection System at Bethlehem Steel Corporation's Burns Harbor Plant. This demonstration project is divided into three phases: Phase I - Design Phase II - Construction Phase III - Operation The design phase was conducted in 1991-1993. Construction of the facility began in August 1993 and was completed in late 1994. The coal injection facility began operating in January 1995 and Phase III began in November 1995. The Trial 1 base test orI C furnace was carried out in October 1996 as a comparison period for the analysis of the operation during subsequent coal trials.

  17. Gazification of coal dust particles in the blast furnace tuyere apparatus

    NASA Astrophysics Data System (ADS)

    Shvydky, V. S.; Yaroshenko, Yu G.; Spirin, N. A.; Lavrov, V. V.

    2016-09-01

    The mathematical statement of the problem on gasification of coal dust particles in the blast-furnace tuyere apparatus is given, which includes the motion equation of a variable mass particle, heat equation of a particle and the heat-balance equation of the blast flow. The results of calculations are obtained by using mathematical software packages (Mathcad, Maple). Relatively weak effect of the volatiles combustion process on the thermal state of the tuyere zone is shown.

  18. Monitoring lining and hearth conditions at Inland`s No. 7 blast furnace

    SciTech Connect

    Quisenberry, P.; Grant, M.; Carter, W.

    1997-12-31

    The paper describes: furnace statistics; mini-reline undertaken in November, 1993; the stack condition; throat gunning; stabilizing the graphite bricks; the hearth condition; reactions to temperature excursions; future instrumentation; and hot blast system areas of concern. The present data from monitoring systems and inspections indicate that the furnace should be able to operate well beyond the expectation for the 1993 mini-reline (3--5 years) with: (1) consistent, high quality raw materials; (2) instrumentation, diagnostic, remedial, and preventative techniques developed; and (3) stopping quickly any water leaks into the furnace. The longevity of this campaign has undoubtedly been a result of this monitoring program.

  19. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  20. Data-driven modeling based on volterra series for multidimensional blast furnace system.

    PubMed

    Gao, Chuanhou; Jian, Ling; Liu, Xueyi; Chen, Jiming; Sun, Youxian

    2011-12-01

    The multidimensional blast furnace system is one of the most complex industrial systems and, as such, there are still many unsolved theoretical and experimental difficulties, such as silicon prediction and blast furnace automation. For this reason, this paper is concerned with developing data-driven models based on the Volterra series for this complex system. Three kinds of different low-order Volterra filters are designed to predict the hot metal silicon content collected from a pint-sized blast furnace, in which a sliding window technique is used to update the filter kernels timely. The predictive results indicate that the linear Volterra predictor can describe the evolvement of the studied silicon sequence effectively with the high percentage of hitting the target, very low root mean square error and satisfactory confidence level about the reliability of the future prediction. These advantages and the low computational complexity reveal that the sliding-window linear Volterra filter is full of potential for multidimensional blast furnace system. Also, the lack of the constructed Volterra models is analyzed and the possible direction of future investigation is pointed out.

  1. Blast Furnace Granulated Coal Injection System Demonstration Project public design report. Topical report

    SciTech Connect

    1995-03-01

    The public design report describes the Blast Furnace Granulated Coal Injection (BFGCI) project under construction at Bethlehem Steel Corporation`s (BSC) Burns Harbor, Indiana, plant. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. The project is the first installation in the United States for the British Steel technology using granular coal in blast furnaces. The objective is to demonstrate that granular coal is an economic and reliable fuel which can successfully be applied to large North American blast furnaces. These include: coal grind size, coal injection rate, coal source (type) and blast furnace conversion method. To achieve the program objectives, the demonstration project is divided into the following three Phases: Phase I-Design; Phase II-Procurement & Construction; and Phase III-Operation. Preliminary design (Phase I) began in 1991 with detailed design commencing in April 1993. Construction at Burns Harbor (Phase II) began August 1993. Construction is expected to be complete in the first quarter of 1995 which will be followed by a demonstration test program (Phase III).

  2. Waste plastics as supplemental fuel in the blast furnace process: improving combustion efficiencies.

    PubMed

    Kim, Dongsu; Shin, Sunghye; Sohn, Seungman; Choi, Jinshik; Ban, Bongchan

    2002-10-14

    The possibility of using waste plastics as a source of secondary fuel in a blast furnace has been of recent interest. The success of this process, however, will be critically dependent upon the optimization of operating systems. For instance, the supply of waste plastics must be reliable as well as economically attractive compared with conventional secondary fuels such as heavy oil, natural gas and pulverized coal. In this work, we put special importance on the improvement of the combustibility of waste plastics as a way to enhance energy efficiency in a blast furnace. As experimental variables to approach this target, the effects of plastic particle size, blast temperature, and the level of oxygen enrichment were investigated using a custom-made blast model designed to simulate a real furnace. Lastly, the combustion efficiency of the mixture of waste plastics and pulverized coal was tested. The observations made from these experiments led us to the conclusion that with the increase of both blast temperature and the level of oxygen enrichment, and with a decrease in particle size, the combustibility of waste polyethylene could be improved at a given distance from the tuyere. Also it was found that the efficiency of coal combustion decreased with the addition of plastics; however, the combustion efficiency of mixture could be comparable at a longer distance from the tuyere. PMID:12220825

  3. Study on blast furnace cooling stave for various refractory linings based on numerical modeling

    NASA Astrophysics Data System (ADS)

    Mohanty, T. R.; Sahoo, S. K.; Moharana, M. K.

    2016-02-01

    Cooling technology for refractory lining of blast furnace is very important for the metallurgical industry, because it can substantially increase output and operation life of furnaces. A three dimensional mathematical model for the temperature field of the blast furnace stave cooler with refractory lining has been developed and analyzed. The temperature and heat dissipated by stave cooler is examined by using the finite element method. The cast steel stave is studied and computational analysis is made to know the effect of the cooling water velocity, temperature, and the lining material on the maximum temperature of the stave hot surface. The refractory lining materials, which are used in this experiment, are high alumina bricks with different stave materials (copper, aluminum and cast iron). The obtained numerical calculations are compared with that obtained from experiments performed at Rourkela Steel Plant, Odisha taking a stave in belly zone having maximum heat load shows very good agreement.

  4. Operational results of shaft repair by installing stave type cooler at Kimitsu Nos. 3 and 4 blast furnaces

    SciTech Connect

    Oda, Hiroshi; Amano, Shigeru; Sakamoto, Aiichiro; Anzai, Osamu; Nakagome, Michiru; Kuze, Toshisuke; Imuta, Akira

    1997-12-31

    Nos. 3 and 4 blast furnaces in Nippon Steel Corporation Kimitsu Works were both initially fitted with cooling plate systems. With the aging of each furnace, the damage to their respective inner-shaft profiles had become serious. Thus, in order to prevent operational change and prolong the furnace life, the inner-shaft profile of each furnace was repaired by replacing the former cooling plate system with the stave type cooler during the two-week-shutdowns. With this repair, stability of burden descent and gas flow near the wall part of the furnace have been achieved. Thus the prolongation of the furnace life is naturally expected.

  5. Using coal-dust fuel in Ukrainian and Russian blast furnaces

    SciTech Connect

    A.A. Minaev; A.N. Ryzhenkov; Y.G. Banninkov; S.L. Yaroshevskii; Y.V. Konovalov; A.V. Kuzin

    2008-02-15

    Ukrainian and Russian blast-furnace production falls short of the best global practices. It is no secret that, having switched to oxygen and natural gas in the 1960s, the blast-furnace industries have improved the batch and technological conditions and have attained a productivity of 2.5 and even 3 t/(m{sup 3} day), but have not been able to reduce coke consumption below 400 kg/t, which was the industry standard 40 years ago. The situation is particularly bad in Ukraine: in 2007, furnace productivity was 1.5-2 t/m{sup 3}, with a coke consumption of 432-530 kg/t. Theoretical considerations and industrial experience over the last 20 years show that the large-scale introduction of pulverized fuel, with simultaneous improvement in coke quality and in batch and technological conditions, is the only immediately available means of reducing coke consumption considerably (by 20-40%). By this means, natural-gas consumption is reduced or eliminated, and the efficiency of blast-furnace production and ferrous metallurgy as a whole is increased.

  6. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    ERIC Educational Resources Information Center

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  7. Mechanism Research on Melting Loss of Coppery Tuyere Small Sleeve in Blast Furnace

    NASA Astrophysics Data System (ADS)

    Chai, Yi-Fan; Zhang, Jian-Liang; Ning, Xiao-Jun; Wei, Guang-Yun; Chen, Yu-Ting

    2016-01-01

    The tuyere small sleeve in blast furnace works under poor conditions. The abnormal damage of it will severely affect the performance of the blast furnace, thus it should be replaced during the damping down period. So it is of great significance that we study and reduce the burnout of tuyere small sleeve. Melting loss is one case of its burnout. This paper studied the reasons of tuyere small sleeve's melting loss, through computational simulation and microscopic analysis of the melting section. The research shows that the temperature of coppery tuyere small sleeve is well distributed when there is no limescale in the lumen, and the temperature increases with the thickness of limescale. In addition, the interruption of circulating water does great harm to the tuyere small sleeve. The melting loss of tuyere small sleeve is caused by iron-slag erosion, with the occurrence of the melt metallurgical bonding and diffusion metallurgical combination.

  8. Thermal-destruction products of coal in the blast-furnace gas-purification system

    SciTech Connect

    A.M. Amdur; M.V. Shibanova; E.V. Ental'tsev

    2008-10-15

    The lean, poorly clinkering coal and anthracite used to replace coke in blast furnaces has a considerable content of volatile components (low-molecular thermaldestruction products), which enter the water and sludge of the blast-furnace gas-purification system as petroleum products. Therefore, it is important to study the influence of coal on the petroleum-product content in the water and sludge within this system. The liberation of primary thermal-destruction products is investigated for anthracite with around 4 wt % volatiles, using a STA 449C Jupiter thermoanalyzer equipped with a QMC 230 mass spectrometer. The thermoanalyzer determines small changes in mass and thermal effects with high accuracy (weighing accuracy 10{sup -8} g; error in measuring thermal effects 1 mV). This permits experiments with single layers of coal particles, eliminating secondary reactions of its thermal-destruction products.

  9. AISI/DOE Technology Roadmap Program Hot Oxygen Injection Into The Blast Furnace

    SciTech Connect

    Michael F. Riley

    2002-10-21

    Increased levels of blast furnace coal injection are needed to further lower coke requirements and provide more flexibility in furnace productivity. The direct injection of high temperature oxygen with coal in the blast furnace blowpipe and tuyere offers better coal dispersion at high local oxygen concentrations, optimizing the use of oxygen in the blast furnace. Based on pilot scale tests, coal injection can be increased by 75 pounds per ton of hot metal (lb/thm), yielding net savings of $0.84/tm. Potential productivity increases of 15 percent would yield another $1.95/thm. In this project, commercial-scale hot oxygen injection from a ''thermal nozzle'' system, patented by Praxair, Inc., has been developed, integrated into, and demonstrated on two tuyeres of the U.S. Steel Gary Works no. 6 blast furnace. The goals were to evaluate heat load on furnace components from hot oxygen injection, demonstrate a safe and reliable lance and flow control design, and qualitatively observe hot oxygen-coal interaction. All three goals have been successfully met. Heat load on the blowpipe is essentially unchanged with hot oxygen. Total heat load on the tuyere increases about 10% and heat load on the tuyere tip increases about 50%. Bosh temperatures remained within the usual operating range. Performance in all these areas is acceptable. Lance performance was improved during testing by changes to lance materials and operating practices. The lance fuel tip was changed from copper to a nickel alloy to eliminate oxidation problems that severely limited tip life. Ignition flow rates and oxygen-fuel ratios were changed to counter the effects of blowpipe pressure fluctuations caused by natural resonance and by coal/coke combustion in the tuyere and raceway. Lances can now be reliably ignited using the hot blast as the ignition source. Blowpipe pressures were analyzed to evaluate ht oxygen-coal interactions. The data suggest that hot oxygen increases coal combustion in the blow pipe and

  10. Desulphurization and simultaneous treatment of wastewater from blast furnace by pulsed corona discharge

    SciTech Connect

    Li, S.L.; Feng, Q.B.; Li, L.; Xie, C.L.; Zhen, L.P.

    2009-03-15

    Laboratory tests were conducted for removal of SO{sub 2} from simulated flue gas and simultaneous treatment of wastewater from blast furnace by pulsed corona discharge. Tests were conducted for the flue gas flow from 12 to 18 Nm{sup 3}/h, the simulated gas temperature from 80 to 120 {sup o}C, the inlet flux of wastewater from 33 to 57 L/h, applied voltage from 0 to 27 kV, and SO{sub 2} initial concentration was about 1,430 mg/m{sup 3}. Results showed that wastewater from blast furnace has an excellent ability of desulphurization (about 90%) and pulsed corona discharge can enhance the desulphurization efficiency. Meanwhile, it was observed that the SO{sub 2} removal ratio decreased along with increased cycle index, while it increased as the flux of flue gas was reduced, and increased when the flux of wastewater from blast furnace was increased. In addition, results demonstrated that the content of sulfate radical produced in wastewater increase with an increment of applied pulsed voltage, cycle index, or the flux of flue gas. Furthermore, the results indicated that the higher the inlet content of cyanide the better removal effect of it, and the removal rate can reach 99.9% with a residence time of 2.1 s in the pulsed corona zone during the desulphurization process when the inlet content was higher, whereas there was almost no removal effect when the inlet content was lower. This research may attain the objective of waste control, and can provide a new way to remove SO{sub 2} from flue gas and simultaneously degrade wastewater from blast furnace for integrated steel plants.

  11. Blast furnace granular coal injection project. Annual report, January--December 1994

    SciTech Connect

    1995-07-01

    This annual report describes the Blast Furnace Granular Coal Injection project being implemented at Bethlehem Steel Corporation`s (BSC) Burns Harbor Plant. The project is receiving cost-sharing from the US Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. This installation is the first in the United States to employ British Steel technology that uses granular coal to provide part of the fuel requirement of blast furnaces. The project will demonstrate/assess a broad range of technical/economic issues associated with the use of coal for this purpose. These include: coal grind size, coal injection rate, coal source (type) and blast furnace conversion method. To achieve the program objectives, the demonstration project is divided into the following three Phases: Phase I -- design; Phase II -- construction; and Phase III -- operation. Preliminary design (Phase I) began in 1991 with detailed design commencing in 1993. Construction at Burns Harbor (Phase II) began in August 1993 and was completed at the end of 1994. A 100% construction review meeting was held in December and attended by representatives of DOE, Fluor Daniel and Bethlehem Steel. The coal preparation mills were started up in December, 1994, and the first coal was injected into ``D`` blast furnace on December 19, 1994. Near the end of the year, the grinding mills and injection facility were being prepared for performance testing during the first quarter of 1995. The demonstration test program (phase III) will start in the fourth quarter of 1995.

  12. Interfaces Between Coke, Slag, and Metal in the Tuyere Level of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Zhengjian; Barati, Mansoor; Zhong, Jianbo; Wei, Mengfang; Wang, Guangwei; Jiao, Kexin; Yang, Tianjun

    2015-04-01

    An in-depth understanding about the reactions in the high-temperature zone of a blast furnace is significant to optimize both the current and future blast furnace process. The interfaces between coke, slag, and metal were observed using scanning electronic microscope with samples obtained from the tuyere level of a blast furnace. Two types of slag phases were identified, one originating from coke ash and the other from the bosh slag. Slag formed by coke ash was seen to cover the coke surface, which may hinder the reaction of coke with both gas and liquid iron. The reduction of FeO from the bosh slag (originated from the primary slag) occurs in the coke/slag interface with the reduced iron forming a metal layer surrounding the coke surface. The reduction of SiO2 occurs both in and outside the coke, and the reduced silicon reacts with iron to form iron silicide if the two species come into contact. Further study is proposed based on the results of this study.

  13. Investigation on Carbon-Deposition Behavior from Heating Cycle Gas in Oxygen Blast Furnace Process

    NASA Astrophysics Data System (ADS)

    Liu, Jinzhou; Wang, Jingsong; She, Xuefeng; Zhang, Shiyang; Xue, Qingguo

    2015-02-01

    Among the different ways to study carbon deposition in the ironmaking process, not much attention was paid to that of heating the gas mixture, especially cycle gas in an oxygen blast furnace. In this work, the carbon-deposition characteristics of heating 100 pct CO, CO-H2 gas mixture, and cycle gas in the oxygen blast furnace process were, respectively, experimentally and theoretically investigated. First, the thermodynamics on carbon-deposition reactions were calculated. Then, the impacts of discharging operation temperature, the proportion of CO/H2 in heating the CO-H2 gas mixture, and the CO2 concentration in heating the cycle gas of an oxygen blast furnace on the carbon deposition were tested and investigated. Furthermore, the carbon-deposition behaviors in heating the CO-H2 gas mixture were compared with the thermodynamic calculation results for discussing the role of H2. In addition, carbon deposition in heating cycle gas includes CO decomposition and a carbon-deposition reaction by hybrid of CO and H2; the possible roles of each were analyzed by comparing thermodynamic calculation and experimental results. The deposited carbon was characterized by scanning electron microscope (SEM) to analyze the deposited carbon microstructure.

  14. Blast Furnace Granular Coal Injection Projection. Annual Report, Jan 1 - Dec 31, 1997

    SciTech Connect

    1998-04-01

    This 1997 annual report describes the Blast Furnace Granular Coal Injection project being implemented at the Burns Harbor Plant of Bethlehem Steel Corporation. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. This installation is the first in the United States to use British Steel technology1*2 that uses granular coal to provide a portion of the fuel requirements of blast furnaces. The project will demonstrate/assess a broad range of technical and economic issues associated with the use of coal for injection into blast furnaces. To achieve the progmm objectives, the demonstration project is divided into the following three Phases: Phase I - Design Phase II - Construction Phase III - Operation Preliminary Design (Phase 1) began in 1991 with detailed design commencing in 1993. Construction at the Burns Harbor Plant (Phase II) began in August 1993 and was completed at the end of 1994. The demonstration test program (Phase III) started in the fourth quarter of 1995.

  15. Use of high-performance instrumentation in blast furnace computer monitoring

    SciTech Connect

    Lueckers, J.; Ramelot, D.; Desplanques, C.; Dodet, C. )

    1993-01-01

    Computerized monitoring and control systems are part of the tools commonly in use to improve the stability of the blast furnace operation and to minimize the hot metal cost. The rapidly increasing power of these systems is used to execute growing numbers of specific monitoring and management tasks. More and more sophisticated mathematical models that better describe the complexity of the phenomena involved in the blast furnace process are being run on-line. This evolution, has two very practical consequences: (1) improved software tools are required to ease the use of all the models and functions implemented in the computer systems. In particular, the massive amount of data available has to be converted into a practical diagnostic tool for the operator. Expert systems recently have been shown to provide the basis for a solution to this problem. (2) more and better instrumentation has to be implemented in order to supply the data required by the models. The integrity of these data is a major issue. As the sensors have to operate under extreme hostile environmental conditions, their performances have to be closely monitored. The only practical solution to this problem is a computer monitoring with automatic drift and failure diagnostics (maintenance assistant). Extensive research and development efforts have resulted in instrumentation systems and software tools that are well adapted to the assessment of the measurement quality and are currently in commercial operation on several blast furnaces around the world.

  16. Heating stove

    SciTech Connect

    Johnson, V.

    1982-03-23

    This stove invention relates to wood and coal burning stoves employed for heating. More effective draft control and heat transfer is achieved by a stove employing straight and serpentine flues, a control rod to coordinate movement of a baffle and damper for defining passageways to the flues, and a channel for apportioning air above and below the fuel and into first and second combustion chambers.

  17. Variation in coke properties within the blast-furnace shop

    SciTech Connect

    E.N. Stepanov; I.I. Mel'nikov; V.P. Gridasov; A.A. Stepanova

    2009-04-15

    In active production at OAO Magnitogorskii Metallurgicheskii Kombinat (MMK), samples of melt materials were taken during shutdown and during planned repairs at furnaces 1 and 8. In particular, coke was taken from the tuyere zone at different distances from the tuyere tip. The mass of the point samples was 2-15 kg, depending on the sampling zone. The material extracted from each zone underwent magnetic separation and screening by size class. The resulting coke sample was averaged out and divided into parts: one for determining the granulometric composition and mechanical strength; and the other for technical analysis and determination of the physicochemical properties of the coke.

  18. Numerical Study of the Gas Distribution in an Oxygen Blast Furnace. Part 2: Effects of the Design and Operating Parameters

    NASA Astrophysics Data System (ADS)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2015-09-01

    Gas distribution plays a significant role in an oxygen blast furnace. The uneven distribution of recycling gas from the shaft tuyere has been shown to affect the heat distribution and energy utilization in an oxygen blast furnace. Therefore, the optimal design and operating parameters beneficial to the gas distribution in an oxygen blast furnace should be determined. In total, three parameters and 22 different conditions in an oxygen blast furnace multifluid model were considered. The gas and heat distributions in an oxygen blast furnace under different conditions were simulated and compared. The study revealed that when the height of shaft tuyere decreased from 7.8 m to 3.8 m, the difference in top gas CO concentration between the center and edge decreased by 11.6%. When the recycling gas temperature increased from 1123 K to 1473 K, the difference in the top gas CO concentration between the center and edge decreased by 3.9%. As the allocation ratio increased from 0.90 to 1.94, the difference in the top gas CO concentration between the center and edge decreased by 3.0%. Considering both gas and heat distributions, a shaft tuyere height of 3.8 m to 4.8 m, a recycling gas temperature of 1473 K and an allocation ratio of 1.94 are recommended in practice under the conditions of this study.

  19. Production and blast-furnace smelting of boron-alloyed iron-ore pellets

    SciTech Connect

    A.A. Akberdin; A.S. Kim

    2008-08-15

    Industrial test data are presented regarding the production (at Sokolovsk-Sarbaisk mining and enrichment enterprise) and blast-furnace smelting (at Magnitogorsk metallurgical works) of boron-alloyed iron-ore pellets (500000 t). It is shown that, thanks to the presence of boron, the compressive strength of the roasted pellets is increased by 18.5%, while the strength in reduction is doubled; the limestone consumption is reduced by 11%, the bentonite consumption is halved, and the dust content of the gases in the last section of the roasting machines is reduced by 20%. In blast-furnace smelting, the yield of low-sulfur (<0.02%) hot metal is increased from 65-70 to 85.1% and the furnace productivity from 2.17-2.20 to 2.27 t/(m{sup 3} day); coke consumption is reduced by 3-8 kg/t of hot metal. The plasticity and stamping properties of 08IO auto-industry steel are improved by microadditions of boron.

  20. Novel Recognition Method of Blast Furnace Dust Composition by Multifeature Analysis Based on Comprehensive Image-Processing Techniques

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Su, Buxin; Bai, Zhenlong; Zhang, Jianliang; Li, Xinyu

    2014-11-01

    The traditional artificial recognition methods for the blast furnace dust composition have several disadvantages, including a great deal of information to dispose, complex operation, and low working efficiency. In this article, a multifeature analysis method based on comprehensive image-processing techniques was proposed to automatically recognize the blast furnace dust composition. First, the artificial recognition and feature analysis, which included image preprocessing, Harris corner feature, Canny edge feature, and Ruffle feature analysis, was designed to build the template image, so that any unknown dust digital image could be tested. Second, the composition of coke, microvariation pulverized coal, vitric, ash, and iron from dust would be distinguished according to their different range of values based on the multifeature analysis. The method is valid for recognizing the blast furnace dust composition automatically, and it is fast and has a high recognition accuracy.

  1. Novel Recognition Method of Blast Furnace Dust Composition by Multifeature Analysis Based on Comprehensive Image-Processing Techniques

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Su, Buxin; Bai, Zhenlong; Zhang, Jianliang; Li, Xinyu

    2014-09-01

    The traditional artificial recognition methods for the blast furnace dust composition have several disadvantages, including a great deal of information to dispose, complex operation, and low working efficiency. In this article, a multifeature analysis method based on comprehensive image-processing techniques was proposed to automatically recognize the blast furnace dust composition. First, the artificial recognition and feature analysis, which included image preprocessing, Harris corner feature, Canny edge feature, and Ruffle feature analysis, was designed to build the template image, so that any unknown dust digital image could be tested. Second, the composition of coke, microvariation pulverized coal, vitric, ash, and iron from dust would be distinguished according to their different range of values based on the multifeature analysis. The method is valid for recognizing the blast furnace dust composition automatically, and it is fast and has a high recognition accuracy.

  2. Stove construction

    SciTech Connect

    Morande, J.

    1980-07-22

    A description is given of a stove for household heating, comprising: (A) a stove structure having a floor and side walls including front and rear walls, said rear wall being higher than said front wall, and a top with a front portion at the height of said front wall and a rear portion at the height of said rear wall, and an intermediate top portion which is sloped and which faces generally forwardly, said top portions integrally formed from one piece of sheet steel, (B) an access door for closing an opening in said front wall, (C) air inlet valve means mounted in said door for admitting combustion air to the interior of said stove structure, (D) at least one conduit inside said stove structure including an open end lower portion for receiving room air outside of said stove structure and an upper portion having a forward end communicating with an opening in said sloped top portion, (E) means for introducing room air into the open end of said lower portion so that this air is heated in the stove structure and returned to the room through said opening in said sloped portion of said top, (F) adjustable means in said top opening for controlling the direction of the heated air returned to the room through said top opening, (G) a shroud provided in an opening of said stove rear wall, said shroud having one end portion projecting inside the rear wall of the stove and defining a radially inwardly projecting flange, which flange defines a flue opening, an opposite end of said shroud projecting outside the rear wall of the stove structure, and (H) a flue duct segment mounted in said flue opening and cooperating with said shroud to define a heat exchange cavity for receiving a fluid heat exchange device.

  3. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    SciTech Connect

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  4. Modeling of Internal State and Performance of an Ironmaking Blast Furnace: Slot vs Sector Geometries

    NASA Astrophysics Data System (ADS)

    Shen, Yansong; Guo, Baoyu; Chew, Sheng; Austin, Peter; Yu, Aibing

    2016-04-01

    Mathematical modeling is a cost-effective method to understand internal state and predict performance of ironmaking blast furnace (BF) for improving productivity and maintaining stability. In the past studies, both slot and sector geometries were used for BF modeling. In this paper, a mathematical model is described for simulating the complex behaviors of solid, gas and liquid multiphase flow, heat and mass transfers, and chemical reactions in a BF. Then the model is used to compare different model configurations, viz. slot and sector geometries by investigating their effects on predicted behaviors, in terms of two aspects: (i) internal state including cohesive zone, velocity, temperature, components concentration, reduction degree, gas utilization, and (ii) performance indicators including liquid output at the bottom and gas utilization rate at the furnace top. The comparisons show that on one hand, predictions of internal state of the furnace such as fluid flow and thermo-chemical phenomena using the slot and sector geometries are qualitatively comparable but quantitatively different. Both sector and slot geometries give a similar cohesive zone shape but the sector geometry gives a higher cohesive zone near the wall and faster reduction. On the other hand, the two geometries can produce similar performance indicators including gas utilization at the furnace top and liquid output at the bottom. Such a study is useful in selecting geometry for numerically examining BF operation with respect to different needs.

  5. Dofasco`s No. 4 blast furnace hearth breakout, repair and rescue

    SciTech Connect

    Donaldson, R.J.; Fischer, A.J.; Sharp, R.M.; Stothart, D.W.

    1995-12-01

    On May 5, 1994, after producing 9.5 million metric tons of iron, Dofasco`s No. 4 Blast Furnace experienced a hearth breakout 250 millimeters below the west taphole. The hot metal spill caused a fire resulting in severe damage and 33 days of lost production. During a 26-day period, electrical wiring, water drainage systems and both tapholes were repaired. Recovery from an unprepared furnace stop of this length, with the deadman depleted is difficult. To aid with the rescue Hoogovens-designed oxygen/fuel lances were commissioned. The furnace recovery began with a lance in each taphole and all tuyeres plugged. Six days after startup the furnace was casting into torpedo cars, and after nine days operation had returned to normal. This incident prompted Dofasco to expand the hearth monitoring system to detect and prevent similar occurrences. During the repair, 203 new thermocouples were installed in the hearth, concentrating on the tapholes and elephant foot areas. These thermocouples were installed at various depths and locations to allow heat flux calculations. This hearth monitoring system has already identified other problem areas and provided valuable information about hearth drainage patterns. This information has allowed them to develop control strategies to manage localized problem areas.

  6. Effects of Carbo-Nitridation Process of Ti-Bearing Blast Furnace Slag on Iron Content

    NASA Astrophysics Data System (ADS)

    Shi, Z.; Zhang, X. M.; Xu, Y.

    In order to prepare corrosion-resistant refractory material, experiment chooses Ti-bearing Blast Furnace Slag as raw materials which were treated by the method of carbo-nitridation. Finally, the corrosion resistance properties of the material can be improved by this method. The carbo-nitridation process affects the iron content of the slag in the study, which have a beneficial effect on the synthesis of Ti (C. N). The results indicated that the iron content of the slag significantly increased in process of Ti (C. N) synthesis: and the iron content of slag showed an upward trend with the increase of holding time.

  7. Study on the early warning mechanism for the security of blast furnace hearths

    NASA Astrophysics Data System (ADS)

    Zhao, Hong-bo; Huo, Shou-feng; Cheng, Shu-sen

    2013-04-01

    The campaign life of blast furnace (BF) hearths has become the limiting factor for safety and high efficiency production of modern BFs. However, the early warning mechanism of hearth security has not been clear. In this article, based on heat transfer calculations, heat flux and erosion monitoring, the features of heat flux and erosion were analyzed and compared among different types of hearths. The primary detecting elements, mathematical models, evaluating standards, and warning methods were discussed. A novel early warning mechanism with the three-level quantificational standards was proposed for BF hearth security.

  8. Volatilization of elemental mercury from fresh blast furnace sludge mixed with basic oxygen furnace sludge under different temperatures.

    PubMed

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2015-11-01

    Blast furnace sludge (BFS) is a waste with elevated mercury (Hg) content due to enrichment during the production process of pig iron. To investigate the volatilization potential of Hg, fresh samples of BFS mixed with basic oxygen furnace sludge (BOFS; a residue of gas purification from steel making, processed simultaneously in the cleaning devices of BFS and hence mixed with BFS) were studied in sealed column experiments at different temperatures (15, 25, and 35 °C) for four weeks (total Hg: 0.178 mg kg(-1)). The systems were regularly flushed with ambient air (every 24 h for the first 100 h, followed by every 72 h) for 20 min at a flow rate of 0.25 ± 0.03 L min(-1) and elemental Hg vapor was trapped on gold coated sand. Volatilization was 0.276 ± 0.065 ng (x m: 0.284 ng) at 15 °C, 5.55 ± 2.83 ng (x m: 5.09 ng) at 25 °C, and 2.37 ± 0.514 ng (x m: 2.34 ng) at 35 °C. Surprisingly, Hg fluxes were lower at 35 than 25 °C. For all temperature variants, an elevated Hg flux was observed within the first 100 h followed by a decrease of volatilization thereafter. However, the background level of ambient air was not achieved at the end of the experiments indicating that BFS mixed with BOFS still possessed Hg volatilization potential.

  9. Volatilization of elemental mercury from fresh blast furnace sludge mixed with basic oxygen furnace sludge under different temperatures.

    PubMed

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2015-11-01

    Blast furnace sludge (BFS) is a waste with elevated mercury (Hg) content due to enrichment during the production process of pig iron. To investigate the volatilization potential of Hg, fresh samples of BFS mixed with basic oxygen furnace sludge (BOFS; a residue of gas purification from steel making, processed simultaneously in the cleaning devices of BFS and hence mixed with BFS) were studied in sealed column experiments at different temperatures (15, 25, and 35 °C) for four weeks (total Hg: 0.178 mg kg(-1)). The systems were regularly flushed with ambient air (every 24 h for the first 100 h, followed by every 72 h) for 20 min at a flow rate of 0.25 ± 0.03 L min(-1) and elemental Hg vapor was trapped on gold coated sand. Volatilization was 0.276 ± 0.065 ng (x m: 0.284 ng) at 15 °C, 5.55 ± 2.83 ng (x m: 5.09 ng) at 25 °C, and 2.37 ± 0.514 ng (x m: 2.34 ng) at 35 °C. Surprisingly, Hg fluxes were lower at 35 than 25 °C. For all temperature variants, an elevated Hg flux was observed within the first 100 h followed by a decrease of volatilization thereafter. However, the background level of ambient air was not achieved at the end of the experiments indicating that BFS mixed with BOFS still possessed Hg volatilization potential. PMID:26444147

  10. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia.

    PubMed

    Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F; Stelcer, Eduard; Evans, Tim

    2014-07-15

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings.

  11. Coal stove

    SciTech Connect

    Trainer, L. E.

    1981-09-22

    A steel-bodied, coal burning stove is provided with an improved combustion system including a one-piece fire pot having an integral, non-shakeable grate. The pot is mounted in the lower regions of the stove and is suspended by a circular mounting ring arrangement which defines the interior of the stove into upper and lower chambers. The pot projects downwardly from the mounting ring arrangement into the lower of the stove chambers. The mounting ring arrangement is constructed to enable air to flow directly from the lower chamber, peripherally about the pot to the upper chamber, bypassing the grate and means are provided to vary the flow of such bypass air.

  12. Woodburning stove

    SciTech Connect

    Hawkins, B.C.; Mckay, J.

    1981-11-17

    A woodburning stove is described having an inner housing and an outer housing spaced therefrom providing air passages therebetween. A blower circulates air through the air passages for absorbing heat from the walls of the housing and exhausting the heated air into the room where the stove is located. A substantially horizontal plate is spaced below the top wall of the inner housing defining an afterburner space. A duct extends between the passages extending between the two housings and the afterburner space. The duct is provided with a valve so that fresh air can be controllably applied to the afterburner space for causing combustion of gases flowing through the afterburner space. A fresh air duct extends along the side of the stove and connects with the blower for supplying fresh air from the front of the stove to the blower.

  13. Catalytic stove

    SciTech Connect

    Barnett, S.G.

    1986-04-08

    This patent describes a stove including a stove housing having a burning chamber, a bottom wall, side walls, a top wall and an effluent outlet flue. The improvement described here consists of: a domed wall interposed between the burning chamber and the top wall and including a catalyst substantially at the peak of the domed wall, the catalyst being in effluent communication with the flue; the domed wall and side walls comprising a substantially smooth path for an effluent emitted from a burning fuel such that the effluent emitted remains in a substantially combustible gaseous state in the burning chamber as it reaches the top of the domed wall; an air inlet into the burning chamber having a selectively controllable opening at one terminal end exposed to the environment of the stove; and wherein the amount of air entering the burning chamber is selectively controlled by an apparatus comprising: a thermostat attached to the stove; means for defining a thermostat aperture; moveable means for adjusting the effective size of the thermostat aperture; thermal control unit means for detecting changes in the temperature of the stove to which the thermostat is attached and for moving the moveable means for adjusting the effective size of the thermostat aperture as a function of the change in temperature; and, the moveable means, the means for defining a thermostat aperture and the thermal control unit means cooperating to cause the effective area of the thermostat aperture to change by an amount approximately proportional to the square of the change in temperature of the stove, the effective area being increased responsive to a fall in the stove temperature and being decreased responsive to a rise in the stove temperature.

  14. Discrete element simulation of charging and mixed layer formation in the ironmaking blast furnace

    NASA Astrophysics Data System (ADS)

    Mitra, Tamoghna; Saxén, Henrik

    2015-11-01

    The burden distribution in the ironmaking blast furnace plays an important role for the operation as it affects the gas flow distribution, heat and mass transfer, and chemical reactions in the shaft. This work studies certain aspects of burden distribution by small-scale experiments and numerical simulation by the discrete element method (DEM). Particular attention is focused on the complex layer-formation process and the problems associated with estimating the burden layer distribution by burden profile measurements. The formation of mixed layers is studied, and a computational method for estimating the extent of the mixed layer, as well as its voidage, is proposed and applied on the results of the DEM simulations. In studying a charging program and its resulting burden distribution, the mixed layers of coke and pellets were found to show lower voidage than the individual burden layers. The dynamic evolution of the mixed layer during the charging process is also analyzed. The results of the study can be used to gain deeper insight into the complex charging process of the blast furnace, which is useful in the design of new charging programs and for mathematical models that do not consider the full behavior of the particles in the burden layers.

  15. Computational fluid dynamics study of pulverized coal combustion in blast furnace raceway

    SciTech Connect

    Shen, Y.S.; Maldonado, D.; Guo, B.Y.; Yu, A.B.; Austin, P.; Zulli, P.

    2009-12-15

    In this work, a numerical model is used to study the flow and coal combustion along the coal plume in a large-scale setting simulating the lance-blowpipe-tuyere-raceway region of a blast furnace. The model formulation is validated against the measurements in terms of burnout for both low and high volatile coals. The typical phenomena related to coal combustion along the coal plume are simulated and analyzed. The effects of some operational parameters on combustion behavior are also investigated. The results indicate that oxygen as a cooling gas gives a higher coal burnout than methane and air. The underlying mechanism of coal combustion is explored. It is shown that under the conditions examined, coal burnout strongly depends on the availability of oxygen and residence time. Moreover, the influences of two related issues, i.e. the treatment of volatile matter (VM) and geometric setting in modeling, are investigated. The results show that the predictions of final burnouts using three different VM treatments are just slightly different, but all comparable to the measurements. However, the influence of the geometric setting is not negligible when numerically examining the combustion of pulverized coal under blast furnace conditions.

  16. Formation mechanism of the graphite-rich protective layer in blast furnace hearths

    NASA Astrophysics Data System (ADS)

    Jiao, Ke-xin; Zhang, Jian-liang; Liu, Zheng-jian; Liu, Feng; Liang, Li-sheng

    2016-01-01

    A long campaign life of blast furnaces is heavily linked to the existence of a protective layer in their hearths. In this work, we conducted dissection studies and investigated damage in blast furnace hearths to estimate the formation mechanism of the protective layer. The results illustrate that a significant amount of graphite phase was trapped within the hearth protective layer. Furthermore, on the basis of the thermodynamic and kinetic calculations of the graphite precipitation process, a precipitation potential index related to the formation of the graphite-rich protective layer was proposed to characterize the formation ability of this layer. We determined that, under normal operating conditions, the precipitation of graphite phase from hot metal was thermodynamically possible. Among elements that exist in hot metal, C, Si, and P favor graphite precipitation, whereas Mn and Cr inhibit this process. Moreover, at the same hot-face temperature, an increase of carbon concentration in hot metal can shorten the precipitation time. Finally, the results suggest that measures such as reducing the hot-face temperature and increasing the degree of carbon saturation in hot metal are critically important to improve the precipitation potential index.

  17. Numerical analysis for the multi-phase flow of pulverized coal injection inside blast furnace tuyere

    SciTech Connect

    Chen, C.W.

    2005-09-01

    The pulverized coal injection (PCI) system was modified from single lance injection into double lance injection at No. 3 Blast Furnace of CSC. It is beneficial to reduce the cost of coke. However, the injected coal was found very close to the inner wall of the tuyere during the operation, such as to cause the possibility of erosion for the tuyere. In this study a three-dimensional mathematical model has been developed based on a computational fluid dynamics software PHOENICS to simulate the fluid flow phenomena inside blast furnace tuyere. The model was capable of handling steady-state, three-dimensional multi-phase flow of pulverized coal injection. The model was applied to simulate the flow patterns of the injection coal inside the tuyere with two kinds of lance design for the PCI system. The distribution of injection coal was simulated such as to estimate the possibility of erosion for the tuyere. The calculated results agreed with the operating experience of CSC plant and the optimum design of double lance was suggested. The model was also applied to simulate the oxygen concentration distribution with these different oxygen enrichments for the coal/oxygen lance system. The calculated results agreed with the experimental measurement. These test results demonstrate that the model is both reasonably reliable and efficient.

  18. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    NASA Astrophysics Data System (ADS)

    Mohanty, M. K.; Mishra, S.; Mishra, B.; Sarkar, S.; Samal, S. K.

    2016-02-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results.

  19. Application of Granulated Blast Furnace Slag in Cement Composites Exposed to Biogenic Acid Attack

    NASA Astrophysics Data System (ADS)

    Kovalcikova, M.; Estokova, A.; Luptakova, A.

    2015-11-01

    The deterioration of cement-based materials used for the civil infrastructure has led to the realization that cement-based materials, such as concrete, must be improved in terms of their properties and durability. Leaching of calcium ions increases the porosity of cement- based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing corrosion of concrete. The use supplementary cementing composite materials have been reported to improve the resistance of concrete to deterioration by aggressive chemicals. The paper is focused on the investigation of the influence of biogenic acid attack on the cement composites affected by bacteria Acidithiobacillus thiooxidans. The concrete specimens with 65 wt. % addition of antimicrobial activated granulated blast furnace slag as durability increasing factor as well as without any addition were studied. The experiments proceeded during 150 days under model laboratory conditions. The pH values and chemical composition of leachates were measured after each 30- day cycle. The calcium and silicon contents in leachates were evaluated using X - ray fluorescence method (XRF). Summarizing the results, the 65% wt. addition of antimicrobial activated granulated blast furnace slag was not confirmed to be more resistant.

  20. Model of Draining of the Blast Furnace Hearth with an Impermeable Zone

    NASA Astrophysics Data System (ADS)

    Saxén, Henrik

    2015-02-01

    Due to demands of lower costs and higher productivity in the steel industry, the volume of operating blast furnaces has grown during the last decades. As the height is limited by the allowable pressure drop, the hearth diameter has grown considerably and, along with this, also draining-related problems. In this paper a mathematical model is developed for simulating the drainage in the case where an impermeable region exists in the blast furnace hearth. The model describes the quasi-stationary drainage process of a hearth with two operating tapholes, where the communication between the two pools of molten slag and iron can be controlled by parameterized expressions. The model also considers the case where the buoyancy of the liquids is sufficient for lifting the coke bed. The implications of different size of the liquid pools, communication between the pools, bed porosity, etc. are studied by simulation, and conclusions concerning their effect on the drainage behavior and evolution of the liquid levels in the hearth are drawn. The simulated liquid levels are finally demonstrated to give rise to a pressure profile acting on the hearth which agrees qualitatively with signals from strain gauges mounted in the hearth wall of an industrial ironmaking process.

  1. A Model to Simulate Titanium Behavior in the Iron Blast Furnace Hearth

    NASA Astrophysics Data System (ADS)

    Guo, Bao-Yu; Zulli, Paul; Maldonado, Daniel; Yu, Ai-Bing

    2010-08-01

    The erosion of hearth refractory is a major limitation to the campaign life of a blast furnace. Titanium from titania addition in the burden or tuyere injection can react with carbon and nitrogen in molten pig iron to form titanium carbonitride, giving the so-called titanium-rich scaffold or buildup on the hearth surface, to protect the hearth from subsequent erosion. In the current article, a mathematical model based on computational fluid dynamics is proposed to simulate the behavior of solid particles in the liquid iron. The model considers the fluid/solid particle flow through a packed bed, conjugated heat transfer, species transport, and thermodynamic of key chemical reactions. A region of high solid concentration is predicted at the hearth bottom surface. Regions of solid formation and dissolution can be identified, which depend on the local temperature and chemical equilibrium. The sensitivity to the key model parameters for the solid phase is analyzed. The model provides an insight into the fundamental mechanism of solid particle formation, and it may form a basic model for subsequent development to study the formation of titanium scaffold in the blast furnace hearth.

  2. Chromium stabilization chemistry of paint removal wastes in Portland cement and blast furnace slag

    SciTech Connect

    Boy, J.H.; Race, T.D.; Reinbold, K.A.

    1995-12-31

    The use of cement based systems for solidification and stabilization of hazardous wastes has been proposed. The stabilization of Cr contaminated paint removal wastes in ordinary Portland cement and in a Portland cement and blast furnace slag matrix was investigated. A loading by volume of 75% waste and 25% cement (or cement + slag) was used. The expression of pore solution was utilized to determine the chemical environment encountered by the waste species in the cement matrix. The highly alkaline conditions of ordinary Portland cement determined the stability of the metal species, with Cr being highly soluble. The replacement of 25% of the Portland cement by blast furnace slag was found to decrease the [OH-] of the pore solution resulting in a decrease of the Cr concentration. For cement wastes forms hydrated for 28 days, the Cr concentration decreased in the expressed pore solution. During the TCLP tests the cement waste form and extraction solution were found to react, changing the chemistry of the extraction solution. The expression of pore solution was found to give a direct measure of the chemistry of the waste species in the cement matrix. This avoids the reaction of the TCLP extraction solution with the cement matrix which changes the solubility of the hazardous metals. 15 refs., 4 figs., 6 tabs.

  3. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    PubMed

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-01

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents.

  4. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    PubMed

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-01

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. PMID:27318734

  5. Improved CFD Model to Predict Flow and Temperature Distributions in a Blast Furnace Hearth

    NASA Astrophysics Data System (ADS)

    Komiyama, Keisuke M.; Guo, Bao-Yu; Zughbi, Habib; Zulli, Paul; Yu, Ai-Bing

    2014-10-01

    The campaign life of a blast furnace is limited by the erosion of hearth refractories. Flow and temperature distributions of the liquid iron have a significant influence on the erosion mechanism. In this work, an improved three-dimensional computational fluid dynamics model is developed to simulate the flow and heat transfer phenomena in the hearth of BlueScope's Port Kembla No. 5 Blast Furnace. Model improvements feature more justified input parameters in turbulence modeling, buoyancy modeling, wall boundary conditions, material properties, and modeling of the solidification of iron. The model is validated by comparing the calculated temperatures with the thermocouple data available, where agreements are established within ±3 pct. The flow distribution in the hearth is discussed for intact and eroded hearth profiles, for sitting and floating coke bed states. It is shown that natural convection affects the flow in several ways: for example, the formation of (a) stagnant zones preventing hearth bottom from eroding or (b) the downward jetting of molten liquid promoting side wall erosion, or (c) at times, a vortex-like peripheral flow, promoting the "elephant foot" type erosion. A significant influence of coke bed permeability on the macroscopic flow pattern and the refractory temperature is observed.

  6. Discrete element simulation of charging and mixed layer formation in the ironmaking blast furnace

    NASA Astrophysics Data System (ADS)

    Mitra, Tamoghna; Saxén, Henrik

    2016-11-01

    The burden distribution in the ironmaking blast furnace plays an important role for the operation as it affects the gas flow distribution, heat and mass transfer, and chemical reactions in the shaft. This work studies certain aspects of burden distribution by small-scale experiments and numerical simulation by the discrete element method (DEM). Particular attention is focused on the complex layer-formation process and the problems associated with estimating the burden layer distribution by burden profile measurements. The formation of mixed layers is studied, and a computational method for estimating the extent of the mixed layer, as well as its voidage, is proposed and applied on the results of the DEM simulations. In studying a charging program and its resulting burden distribution, the mixed layers of coke and pellets were found to show lower voidage than the individual burden layers. The dynamic evolution of the mixed layer during the charging process is also analyzed. The results of the study can be used to gain deeper insight into the complex charging process of the blast furnace, which is useful in the design of new charging programs and for mathematical models that do not consider the full behavior of the particles in the burden layers.

  7. Blast furnace granular coal injection project. Annual report, January--December 1995

    SciTech Connect

    1995-05-01

    This annual report describes the Blast Furnace Granular Coal Injection project being implemented at Bethlehem Steel Corporation`s (BSC) Burns Harbor Plant. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. This installation is the first in the United States to employ British Steel technology that uses granular coal to provide part of the fuel requirement of blast furnaces. The project will demonstrate/assess a broad range of technical/economic issues associated with the use of coal for this purpose. To achieve the program objectives, the demonstration project is divided into the following three Phases: (1) Phase I - Design. (2) Phase II - Construction. (3) Phase III - Operation. Preliminary Design (Phase I) began in 1991 with detailed design commencing in 1993. Construction at Burns Harbor (Phase II) began in August 1993 and was completed at the end of 1994. The demonstration test program (Phase III) started in the fourth quarter of 1995.

  8. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    NASA Astrophysics Data System (ADS)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  9. Three-Dimensional Modeling of Flow and Thermochemical Behavior in a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Shen, Yansong; Guo, Baoyu; Chew, Sheng; Austin, Peter; Yu, Aibing

    2015-02-01

    An ironmaking blast furnace (BF) is a complex high-temperature moving bed reactor involving counter-, co- and cross-current flows of gas, liquid and solid, coupled with heat and mass exchange and chemical reactions. Two-dimensional (2D) models were widely used for understanding its internal state in the past. In this paper, a three-dimensional (3D) CFX-based mathematical model is developed for describing the internal state of a BF in terms of multiphase flow and the related thermochemical behavior, as well as process indicators. This model considers the intense interactions between gas, solid and liquid phases, and also their competition for the space. The model is applied to a BF covering from the burden surface at the top to the liquid surface in the hearth, where the raceway cavity is considered explicitly. The results show that the key in-furnace phenomena such as flow/temperature patterns and component distributions of solid, gas and liquid phases can be described and characterized in different regions inside the BF, including the gas and liquids flow circumferentially over the 3D raceway surface. The in-furnace distributions of key performance indicators such as reduction degree and gas utilization can also be predicted. This model offers a cost-effective tool to understand and control the complex BF flow and performance.

  10. Modeling coal combustion behavior in an ironmaking blast furnace raceway: model development and applications

    SciTech Connect

    Maldonado, D.; Austin, P.R.; Zulli, P.; Guo B.

    2009-03-15

    A numerical model has been developed and validated for the investigation of coal combustion phenomena under blast furnace operating conditions. The model is fully three-dimensional, with a broad capacity to analyze significant operational and equipment design changes. The model was used in a number of studies, including: Effect of cooling gas type in coaxial lance arrangements. It was found that oxygen cooling improves coal burnout by 7% compared with natural gas cooling under conditions that have the same amount of oxygen enrichment in the hot blast. Effect of coal particle size distribution. It was found that during two similar periods of operation at Port Kembla's BF6, a difference in PCI capability could be attributed to the difference in coal size distribution. Effect of longer tuyeres. Longer tuyeres were installed at Port Kembla's BF5, leading to its reline scheduled for March 2009. The model predicted an increase in blast velocity at the tuyere nose due to the combustion of volatiles within the tuyere, with implications for tuyere pressure drop and PCI capability. Effect of lance tip geometry. A number of alternate designs were studied, with the best-performing designs promoting the dispersion of the coal particles. It was also found that the base case design promoted size segregation of the coal particles, forcing smaller coal particles to one side of the plume, leaving larger coal particles on the other side. 11 refs., 15 figs., 4 tabs.

  11. Coal combustion under conditions of blast furnace injection. [Quarterly] technical report, 1 December 1993--28 February 1994

    SciTech Connect

    Crelling, J.C.

    1994-06-01

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. Steel Company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals for such use. During this quarter a sample of the feed coal that is being used for injection into the No. 7 Blast Furnace of Inland Steel has been analyzed petrographically and compared to both the Herrin No. 6 coal and Armco feed coal. Additional characterization is underway and an advanced program of pyrolysis and reactivity testing has been initiated.

  12. Pilot plant testing of Illinois coal for blast furnace injection. Technical report, March 1--May 31, 1995

    SciTech Connect

    Crelling, J.C.

    1995-12-31

    A new use for Illinois coal is as fuel injected into a blast furnace to produce molten iron as first step in steel production. Because of cost and decreasing availability, metallurgical coke is being replaced by coal injected at the tuyere area of the furnace where the blast air enters. Purpose of this study is to evaluate combustion of Illinois coal in the blast furnace injection process in a pilot plant test facility. (Limited research to date suggests that coals of low fluidity and moderate to high S and Cl contents are suitable for blast furnace injection.) This proposal is intended to complete the study under way with Armco and Inland and to demonstrate quantitatively the suitability of Herrin No. 6 and Springfield No. 5 coals for injection. Main feature of current work is testing of Illinois coals at CANMET`s pilot plant coal combustion facility. During this quarter, two additional 300-pound samples of coal (IBCSP-110 Springfield No. 5 and an Appalachian coal) were delivered. Six Illinois Basin coals were analyzed with the CANMET model and compared with other bituminous coals from the Appalachians, France, Poland, South Africa, and Colombia. Based on computer modeling, lower rank bituminous coals, including coal from the Illinois Basin, compare well in injection with a variety of other bituminous coals.

  13. Heating stove

    SciTech Connect

    Darnell, E.

    1980-10-28

    A heating stove has a fire box composed of first and second pluralities of parallel aligned connected vertically oriented curved open-ended conduits. The lower extremities of the conduits of said first and second pluralities being aligned for contacting a common planar surface to support the stove, with the fire box further being formed by generally planar front and back plates, of substantially the same size and shape, with the front plate having an inlet port therethrough and the back plate having an exhaust port therein. The conduit central portions are largely within the stove fire box. A baffle within the fire box promotes three-pass flow of hot air across the conduit surfaces within the fire box. The first and second pluralities of curved conduits are opposed and in interdigitated engagement. Curved strips separate the curved conduits and thus facilitate stove construction with the conduits in interdigitated engagement. A closing mechanism for the stove door operates with caming action to assure that the door, when closed, is tightly fastened so that the hot coals cannot escape. In another embodiment, the fire box is cylindrical , formed by two curved side plates and two generally planar end plates, and the curved conduits pass through the fire box.

  14. Fireplace stove

    SciTech Connect

    Berryhill, R.A.

    1983-06-07

    A woodburning stove adapted to be inserted into a fireplace having inner walls operatively forming a fire chamber and outer walls spaced from the inner walls to form air heating chambers through which air to be heated is forced by a fan disposed beneath the fire chamber adjacent to the front face of the stove. The inner walls are arranged to channel air beneath, behind, on top of and to the sides of the fire chamber in successive order before discharge out the front of the stove. A special fire chamber and flue means cause the hot exhaust gases of the fire chamber to flow along the rear and top walls of the fire chamber and through a damper in the front of the stove and into a flue chamber before flowing into the fireplace flue. The temperature of a heating surface disposed on top of the flue chamber above the damper is controlled by damper control means at the front wall of the stove.

  15. Improvement of the Blast Furnace Viscosity Prediction Model Based on Discrete Points Data

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Zhu, Mengyi; Li, Xinyu; Guo, Jian; Du, Shen; Zhang, Jianliang

    2015-02-01

    Viscosity is considered to be a significant indicator of the metallurgical property of blast furnace slag. An improved model for viscosity prediction based on the Chou model was presented in this article. The updated model has optimized the selection strategy of distance algorithm and negative weights at the reference points. Therefore, the extensionality prediction disadvantage in the original model was ameliorated by this approach. The model prediction was compared with viscosity data of slags of compositions typical to BF operations obtained from a domestic steel plant. The results show that the approach can predict the viscosity with average error of 9.23 pct and mean standard deviation of 0.046 Pa s.

  16. Crystallization Behavior and Growing Process of Rutile Crystals in Ti-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhang, Wu; Zhang, Li; Li, Yuhai; Li, Xin

    2016-09-01

    The aim of the present work is to elucidate crystallization and growing process of rutile crystals in Ti-bearing blast furnace slag. The samples were taken from the liquid slag and quenched at once at elevated temperatures in order to analyze phase transaction of titanium and grain size of rutile crystals. Crystallization and growing kinetics of rutile crystals under elevated temperature conditions were calculated, and the crystallization process of rutile crystals under isothermal conditions was expressed by Avrami equation. The effects of experimental parameters, such as experimental temperatures, SiO2 addition, cooling rate, crystal seed addition and oxygen flow, were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), the optimal conditions for rutile crystals to grow up were obtained. Distribution and movement state of rutile crystals in the slag were analyzed.

  17. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    SciTech Connect

    Kovtun, Maxim Kearsley, Elsabe P. Shekhovtsova, Julia

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  18. A study on the flow of molten iron in the hearth of blast furnace

    SciTech Connect

    Suh, Y.K.; Lee, Y.J.; Baik, C.Y.

    1996-12-31

    The flow of molten iron in the hearth of blast furnace was investigated by using a water model test and a numerical simulation. The water model apparatus was set up in order to evaluate the effects of coke size, coke bed structure, drain rate, and coke free space on the fluidity of molten iron through measurement of residence time and visualization of flow pattern. In addition, the flow was calculated by solving momentum equation in porous media using finite element method. The residence time increased with the coke size decrease, but decreased with the drain rate increase. If small coke was placed in the center of deadman, peripheral flow was enhanced. The flow path was changed due to the coke free space.

  19. Blast furnace residues for arsenic removal from mining-contaminated groundwater.

    PubMed

    Carrillo-Pedroza, Fco Raúl; Soria-Aguilar, Ma de Jesús; Martínez-Luevanos, Antonia; Narvaez-García, Víctor

    2014-01-01

    In this work, blast furnace (BF) residues were well characterized and then evaluated as an adsorbent material for arsenic removal from a mining-contaminated groundwater. The adsorption process was analysed using the theories of Freundlich and Langmuir. BF residues were found to be an effective sorbent for As (V) ions. The modelling of adsorption isotherms by empirical models shows that arsenate adsorption is fitted by the Langmuir model, suggesting a monolayer adsorption of arsenic onto adsorbents. Arsenate adsorption onto BF residue is explained by the charge density surface affinity and by the formation of Fe (II) and Fe (III) corrosion products onto BF residue particles. The results indicate that BF residues represent an attractive low-cost absorbent option for the removal of arsenic in wastewater treatment.

  20. Hydrothermal preparation of tobermorite from blast furnace slag for Cs+ and Sr2+ sorption.

    PubMed

    Tsutsumi, Takuma; Nishimoto, Shunsuke; Kameshima, Yoshikazu; Miyake, Michihiro

    2014-02-15

    Al-substituted 11Å-tobermorite was formed by alkaline hydrothermal treatment of blast furnace slag with sodium silicate added at 180°C for 2-48 h. Effects of the hydrothermal treatment time were characterized by XRD, SEM, and isothermal adsorption of N2. Sorption characteristics of the obtained samples were examined for Cs(+) and Sr(2+). The sample obtained by hydrothermal treatment for 48 h (HT-48 h) consisted of calcium silicate hydrate (C-S-H), and Al-substituted 11Å-tobermorite. The HT-48 h showed the highest performance for Cs(+) and Sr(2+) selectivity in the presence of Na(+). The interlayer Na(+) of Al-substituted 11Å-tobermorite and surface Ca(2+) played an important role in selective Cs(+) and Sr(2+).

  1. Rapid in-flight'' reduction of fine iron ore injected into a blast furnace

    SciTech Connect

    Nozawa, K.; Shibata, K.; Sasahara, S.; Shimizu, M. )

    1993-01-01

    The current need for cost cutting and more efficient use of resources makes it desirable to attain a higher rate of ore injection from the blast furnace tuyeres. One area to be researched is the microscopic reduction behavior of fine iron ore in hot reducing gas flow, to ascertain the optimum conditions for smelting reduction. Microanalysis of injected ore revealed the complete spheroidization of the reduced ore particles. In addition, a peculiar morphology resulted: iron produced on the surface of the melted wustite droplets was immediately engulfed by liquid wustite. This morphology suggests the importance of frequent contact between the ore particles and the reducing agents. Of the possible reducing agents, carbon coating seems the most desirable for promoting the in-flight smelting reduction.

  2. Properties of blast-furnace slags containing high amounts of manganese

    SciTech Connect

    Pera, J.; Ambroise, J.; Chabannet, M.

    1999-02-01

    This paper presents results of tests performed to characterize the physical and chemical properties of five blast-furnace slags having MnO content up to 21%. The interactions between ordinary Portland cement or calcium oxide and each slag were investigated by X-ray diffraction, scanning electron microscopy, and thermoanalysis. Mortars and concretes using these slags were cast. When ground to a Blaine surface area of 300 m{sup 2}/kg, the slags were utilized in road binders in combination with calcium oxide or Portland cement. When ground to a Blaine surface area of 600 m{sup 2}/kg, the slags were introduced into the composition of different concretes instead of fly ash or silica fume. Based on the resulting high strengths, fine grinding of manganese-rich slag for use in concrete appears to be a good way of beneficiation.

  3. Characterization of tuyere-level core-drill coke samples from blast furnace operation

    SciTech Connect

    S. Dong; N. Paterson; S.G. Kazarian; D.R. Dugwell; R. Kandiyoti

    2007-12-15

    A suite of tuyere-level coke samples have been withdrawn from a working blast furnace during coal injection, using the core-drilling technique. The samples have been characterized by size exclusion chromatography (SEC), Fourier transform Raman spectroscopy (FT-RS), and X-ray powder diffraction (XRD) spectroscopy. The 1-methyl-2-pyrrolidinone (NMP) extracts of the cokes sampled from the 'bosh', the rear of the 'bird's nest', and the 'dead man' zones were found by SEC to contain heavy soot-like materials (ca. 10{sup 7}-10{sup 8} apparent mass units). In contrast, NMP extracts of cokes taken from the raceway and the front of the 'bird's nest' only contained a small amount of material of relatively lower apparent molecular mass (up to ca. 10{sup 5} u). Since the feed coke contained no materials extractable by the present method, the soot-like materials are thought to have formed during the reactions of volatile matter released from the injectant coal, probably via dehydrogenation and repolymerization of the tars. The Raman spectra of the NMP-extracted core-drilled coke samples showed variations reflecting their temperature histories. Area ratios of D-band to G-band decreased as the exposure temperature increased, while intensity ratios of D to G band and those of 2D to G bands increased with temperature. The graphitic (G), defect (D), and random (R) fractions of the carbon structure of the cokes were also derived from the Raman spectra. The R fractions decreased with increasing temperature, whereas G fractions increased, while the D fractions showed a more complex variation with temperature. These data appear to give clues regarding the graphitization mechanism of tuyere-level cokes in the blast furnace. 41 refs., 9 figs., 6 tabs.

  4. Mechanism of physical transformations of mineral matter in the blast furnace coke with reference to its reactivity and strength

    SciTech Connect

    Stanislav S. Gornostayev; Jouko J. Haerkki

    2006-12-15

    Examinations of polished and dry cut sections of feed and tuyere coke revealed some possible mechanisms for the physical influence of mineral compounds on the reactivity and strength of coke. It was observed that rounded particles of mineral phases that are exposed to the pore walls and surface of coke at high temperature create an inorganic cover, thus reducing the surface available for gas-solid reactions. The particles of mineral matter that have a low melting point and viscosity can affect the coke at earlier stages in the blast furnace process, acting in the upper parts of the blast furnace (BF). The temperature-driven redistribution of mineral phases within the coke matrix probably leads to the creation of weak spots and in general to anisotropy in its properties, thus reducing its strength. 9 refs., 2 figs., 1 tab.

  5. A New Approach for Studying Softening and Melting Behavior of Particles in a Blast Furnace Cohesive Zone

    NASA Astrophysics Data System (ADS)

    Yang, Wenjing; Zhou, Zongyan; Pinson, David; Yu, Aibing

    2015-04-01

    The cohesive zone where ferrous burden materials soften and melt plays a critical role in determining the performance and stability of a blast furnace. The softening and melting behavior of ore particles significantly affects the layer permeability and structure, and subsequently changes the gas/liquid distribution and heat transfer in the cohesive zone. Wax balls are often used in physical experiments to study the ore softening and melting behavior because of their low melting temperature. In this work, a new approach on the basis of discrete element method is established. The relationship between Young's modulus ( E) and temperature ( T) of wax balls is first proposed based on the experimental data, and then implemented into a DEM model. The particle deformation, temperature, coordination number, and gas pressure drop under conditions relevant to blast furnace operations are then examined. The results show that the proposed approach can capture the main features of softening and melting behavior of particles. On this basis, the effects of a few variables are investigated. The approach and results should be useful to the establishment of a comprehensive picture about softening and melting behavior, and its effect on blast furnace operations.

  6. An example of alkalization of SiO{sub 2} in a blast furnace coke

    SciTech Connect

    S.S. Gornostayev; P.A. Tanskanen; E.-P. Heikkinen; O. Kerkkonen; J.J. Haerkki

    2007-09-15

    Scanning electron microscopy and an electron-microprobe analysis of a sample of blast furnace (BF) coke have revealed alkalization (5.64 wt % Na{sub 2}O + K{sub 2}O) and Al saturation (17.28 wt % Al{sub 2}O{sub 3}) of SiO{sub 2} by BF gases. The K/Na{sub at} value of 1.15 in the new phase (alteration zone) reflects close atomic proportions of the elements and suggests that the abilities to incorporate K and Na during the process are almost equal. This Al saturation and alkalization of SiO{sub 2} indicates an active role for Al along with alkali metals in BF gases. The average width of the altered area in the SiO{sub 2} grain is about 10 m, which suggests that SiO{sub 2} particles of that size can be transformed fully to the new phase, provided that at least one of their faces is open to an external pore (surface of the coke) or internal pore with circulating BF gases. The grains that exceed 10 {mu}m can only be partly altered, which means that smaller SiO{sub 2} grains can incorporate more alkali metals and Al (during their transformation to the Al and alkali-bearing phase) than a similar volume of SiO{sub 2} concentrated in larger grains. Thermodynamic calculations for 100 g{sub solid}/100 g{sub gas} and temperatures 800-1800{sup o}C have shown that the BF gases have very little or no effect on the alkalization of SiO{sub 2}. If the alteration process described in this paper proves to be a generalized phenomenon in blast furnace cokes, then the addition of fine-grained quartz to the surface of the coke before charging a BF can be useful for removing of some of the Al and alkali from the BF gases and reduce coke degradation by alkalis, or at least improve its properties until the temperature reaches approximately 2000{sup o}C. 22 refs., 5 figs., 1 tab.

  7. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  8. Formation mechanism of the protective layer in a blast furnace hearth

    NASA Astrophysics Data System (ADS)

    Jiao, Ke-xin; Zhang, Jian-liang; Liu, Zheng-jian; Xu, Meng; Liu, Feng

    2015-10-01

    A variety of techniques, such as chemical analysis, scanning electron microscopy-energy dispersive spectroscopy, and X-ray diffraction, were applied to characterize the adhesion protective layer formed below the blast furnace taphole level when a certain amount of titanium- bearing burden was used. Samples of the protective layer were extracted to identify the chemical composition, phase assemblage, and distribution. Furthermore, the formation mechanism of the protective layer was determined after clarifying the source of each component. Finally, a technical strategy was proposed for achieving a stable protective layer in the hearth. The results show that the protective layer mainly exists in a bilayer form in the sidewall, namely, a titanium-bearing layer and a graphite layer. Both the layers contain the slag phase whose major crystalline phase is magnesium melilite (Ca2MgSi2O7) and the main source of the slag phase is coke ash. It is clearly determined that solid particles such as graphite, Ti(C,N) and MgAl2O4 play an important role in the formation of the protective layer, and the key factor for promoting the formation of a stable protective layer is reasonable control of the evolution behavior of coke.

  9. Phase Development of NaOH Activated Blast Furnace Slag Geopolymers Cured at 90 deg. C

    SciTech Connect

    Zhang Bo; Bigley, C.; Ryan, M. J.; MacKenzie, K. J. D.; Brown, I. W. M.

    2009-07-23

    Geopolymers were synthesized from blast furnace slag activated with different levels of NaOH and cured at 90 deg. C. The crystalline and amorphous phases of the resulting geopolymers were characterized by XRD quantitative analysis, and {sup 29}Si and {sup 27}Al MAS NMR. Amorphous species are predominant in materials at all NaOH levels. In the amorphous phase, aluminium substituted silicate species (Q{sup 2}(1Al)) dominated among the species of Q{sup 0}, Q{sup 1}, Q{sup 2}(1Al) and Q{sup 2}(where Q{sup n}(mAl) denotes a silicate tetrahedron [SiO{sub 4}] with n bridging oxygen atoms and m adjacent tetrahedra substituted with an aluminate tetrahedron [AlO{sub 4}]). In addition, it was also found that 4-fold coordination aluminium [AlO{sub 4}] species ({sup 27}Al chemical shift 66.1 ppm) in low NaOH containing materials differs from the species ({sup 27}Al chemical shift 74.3 ppm) in high NaOH containing materials.

  10. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    SciTech Connect

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C.

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  11. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    SciTech Connect

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  12. Phosphorus retention capacity of iron-ore and blast furnace slag in subsurface flow constructed wetlands.

    PubMed

    Grüneberg, B; Kern, J

    2001-01-01

    The suitability of iron-ore and blast furnace slag for subsurface flow (SSF) constructed wetlands was studied over a period of four months. Dairy farm wastewater (TP 45 mg l(-1)) was percolated through buckets planted with reed (volume 9.1 l; hydraulic load 151 m(-2) d(-1)). One group of buckets was kept under aerobic conditions and the other group under anaerobic conditions, monitored by continuous redox potential measurements. Even at high mass loading rates of 0.65 g P m(-1) d(-1) the slag provided 98% removal efficiency and showed no decrease in performance with time. However, phosphorus fractionation data indicate that the high phosphorus retention capacity under aerobic conditions is to a great extent attributable to unstable sorption onto calcium compounds (NH4Cl-P). Phosphorus sorption of both the slag (200 microg P g(-1)) and the iron-ore (140 microg P g(-1)) was promoted by predominantly anaerobic conditions due to continuous formation of amorphous ferrous hydroxides. None of the substrates had adverse affects on reed growth.

  13. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  14. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas. PMID:15382877

  15. Preparation of nanometer-sized black iron oxide pigment by recycling of blast furnace flue dust.

    PubMed

    Shen, Lazhen; Qiao, Yongsheng; Guo, Yong; Tan, Junru

    2010-05-15

    Blast furnace (BF) flue dust is one of pollutants emitted by iron and steel plants. The recycling of BF flue dust can not only reduce pollution but also bring social and environmental benefits. In this study, leaching technique was employed to the treatment of BF flue dust at first. A mixed solution of ferrous and ferric sulfate was obtained and used as raw material to prepare nanometer-sized black iron oxide pigment (Fe(3)O(4), magnetite) with NaOH as precipitant. The optimal technological conditions including total iron ion concentration, Fe(3+)/Fe(2+) mole ratio, precipitant concentration and reaction temperature were studied and discussed carefully. The spectral reflectance and oil absorption were used as major parameters to evaluate performance of pigment. Furthermore, Fe(3)O(4) particles were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Under optimized conditions obtained pigment has low average spectral reflectance (<4%), good oil absorption ( approximately 23%), high black intensity, and narrow size distribution 60-70 nm. PMID:20064689

  16. Evaluation of blast furnace slag as basal media for eelgrass bed.

    PubMed

    Hizon-Fradejas, Amelia B; Nakano, Yoichi; Nakai, Satoshi; Nishijima, Wataru; Okada, Mitsumasa

    2009-07-30

    Two types of blast furnace slag (BFS), granulated (GS) and air-cooled slag (ACS), were evaluated as basal media for eelgrass bed. Evaluation was done by comparing BFS samples with natural eelgrass sediment (NES) in terms of some physico-chemical characteristics and then, investigating growth of eelgrass both in BFS and NES. In terms of particle size, both BFS samples were within the range acceptable for growing eelgrass. However, compared with NES, low silt-clay content for ACS and lack of organic matter content for both BFS samples were found. Growth experiment showed that eelgrass can grow in both types of BFS, although growth rates in BFS samples shown by leaf elongation were slower than that in NES. The possible reasons for stunted growth in BFS were assumed to be lack of organic matter and release of some possible toxins from BFS. Reduction of sulfide content of BFS samples did not result to enhanced growth; though sulfide release was eliminated, release of Zn was greater than before treatment and concentration of that reached to alarming amounts.

  17. Preparation of nanometer-sized black iron oxide pigment by recycling of blast furnace flue dust.

    PubMed

    Shen, Lazhen; Qiao, Yongsheng; Guo, Yong; Tan, Junru

    2010-05-15

    Blast furnace (BF) flue dust is one of pollutants emitted by iron and steel plants. The recycling of BF flue dust can not only reduce pollution but also bring social and environmental benefits. In this study, leaching technique was employed to the treatment of BF flue dust at first. A mixed solution of ferrous and ferric sulfate was obtained and used as raw material to prepare nanometer-sized black iron oxide pigment (Fe(3)O(4), magnetite) with NaOH as precipitant. The optimal technological conditions including total iron ion concentration, Fe(3+)/Fe(2+) mole ratio, precipitant concentration and reaction temperature were studied and discussed carefully. The spectral reflectance and oil absorption were used as major parameters to evaluate performance of pigment. Furthermore, Fe(3)O(4) particles were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Under optimized conditions obtained pigment has low average spectral reflectance (<4%), good oil absorption ( approximately 23%), high black intensity, and narrow size distribution 60-70 nm.

  18. Ultrasonic-Assisted Acid Leaching of Indium from Blast Furnace Sludge

    NASA Astrophysics Data System (ADS)

    Shen, Xingmei; Li, Liaosha; Wu, Zhaojin; Lü, Huihong; Lü, Jia

    2013-12-01

    Ultrasonic-assisted acid leaching was used to improve extraction of indium from blast furnace sludge. The effects of solid-liquid ratio, leaching temperature, and leaching time on extraction of indium were investigated and three leaching methods of high temperature acid leaching (HL), ultrasonic acid leaching (UL), and high temperature-ultrasonic acid leaching (HUL) were compared. The results show that extraction of indium increases with leaching time for all the methods. UL exhibits the lowest indium extraction. For HL, extraction of indium reaches 32.6 pct when the leaching time is 4 hours, and after 4 hours, the extraction increases slowly. Leaching temperature has a more positive effect on extraction of indium than ultrasonic. HUL can lead to a higher extraction of indium than high temperature acid leaching and UL, and extraction of indium reaches 40.4 pct when the leaching time is 2 hours. After 2 hours, no obvious increase occurs. HUL not only increases extraction of indium but also reduces the leaching time which can improve production efficiency.

  19. Study of a blast-furnace smelting technology which involves the injection of pulverized-coal fuel, natural gas, and an oxygen-enriched blast into the hearth

    SciTech Connect

    Ryzhenkov, A.N.; Yaroshevskii, S.L.; Zamuruev, V.P.; Popov, V.E.; Afanas'eva, Z.K.

    2006-05-15

    Studies were made of features of a blast-furnace smelting technology that involves the injection of natural gas (NG), oxygen (O{sub 2}) and pulverized-coal fuel (PCF) into the hearth. The technology has been implemented in the compensation and overcompensation regimes, which has made it possible to maintain or improve the gas dynamics of the furnace, the conditions for the reduction of iron oxides, the heating of the charge, and PCF combustion in the tuyere zone as PCF consumption is increased and coke use is decreased. Under the given conditions, with the blast having an oxygen content of 25.64-25.7%, the hearth injection of 131-138 kg PCF and 65-69 m{sup 3} NG for each ton of pig iron has made it possible to reduce coke consumption by 171-185 kg/ton pig (30.2-32.7%), reduce the consumption of comparison fuel by 36-37 kg/ton (5.2-5.3%), and lower the production cost of the pig iron by 43-49 hryvnas/ton (3.7-6.4%). Here, furnace productivity has increased 3.8-6.5%, while the quality of the conversion pig iron remains the same as before. Measures are being implemented to further increase the level and efficiency of PCF use.

  20. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    PubMed

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel. PMID:26684056

  1. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    PubMed

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel.

  2. Structure, Growth Process, and Growth Mechanism of Perovskite in High-Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Liu, Lu; Hu, Meilong; Xu, Yuzhou; Bai, Chenguang; Gan, Yunhua

    2015-08-01

    The isothermal crystallization of perovskite in TiO2-CaO-SiO2-Al2O3-MgO high-titanium-bearing blast furnace slag was observed in situ at 1698 K (1425 °C) using a confocal scanning laser microscope. The dendrite structure of perovskite (CaTiO3) thus obtained showed vividly the primary dendrite trunks and secondary dendrite arms. Furthermore, the dendritic growth of perovskite in liquid slag was clearly observed on line. The results showed that the dendrite arrays in which the primary dendrite trunks observed on slag surface were parallel with each other grew toward the same direction. The secondary dendrite arms grew in the perpendicular direction with the primary trucks and stopped growing when they encounter. The perovskite dendrites showed a linear growth at two stages. The dendrites grew faster at early stage at about 5 to 7 μm/s and grew with a lower growth rate at about 1 to 2 μm/s in later stage. Finally, the growth mechanism of perovskite in melt was analyzed with the solidification theory. Based on the theoretical calculation of equilibrium phases in slag, the initial slag could be considered as a binary component system. One component was perovskite and the other component was the sum of all the other species that did not attend the crystallization of perovskite (included SiO2, Al2O3, and MgO, as well as CaO and TiO2 that were not involved in the solid formation). The formation of perovskite required the diffusion of CaO and TiO2 to the solid/liquid interface and the rejection of the other species from the interface. The solid/liquid equilibrium schematic diagram was made based on the calculation.

  3. Characteristics and settling behaviour of particles from blast furnace flue gas washing.

    PubMed

    Kiventerä, Jenni; Leiviskä, Tiina; Keski-Ruismäki, Kirsi; Tanskanen, Juha

    2016-05-01

    A lot of particles from iron-making are removed with blast furnace off-gas and routed to the gas cleaning system. As water is used for cleaning the gas, the produced wash water contains a large amount of particles such as valuable Fe and C. However, the presence of zinc prevents recycling. In addition, the high amount of calcium results in uncontrolled scaling. Therefore, the properties of the wash water from scrubber and sludge, from the Finnish metal industry (SSAB Raahe), were evaluated in this study. Size fractionation of wash water revealed that Fe, Zn, Al, Mn, V, Cr and Cd appeared mainly in the larger fractions (>1.2 μm) and Na, Mg, Si, Ni, K, Cu and As appeared mainly in the smaller fractions (<1.2 μm) or in dissolved form. Calcium was found both in the larger fractions and dissolved (∼60 mg/L). Most of the particles in wash water were included in the 1.2-10 μm particle size and were settled effectively. However, a clear benefit was observed when using a chemical to enhance particle settling. In comparison to 2.5 h of settling without chemical, the turbidity was further decreased by about 94%, iron 85% and zinc 50%. Coagulation-flocculation experiments indicated that both low and high molecular weight cationic polymers could provide excellent purification results in terms of turbidity. Calcium should be removed by other methods. The particles in sludge were mostly in the 2-4 μm or 10-20 μm fractions. Further sludge settling resulted in high solids removal.

  4. [Emission characteristics of PM2.5 from blast furnace iron making].

    PubMed

    Fan, Zhen-zhen; Zhao, Ya-li; Zhao, Hao-ning; Liang, Xing-yin; Sun, Jing-wen; Wang, Bao-gui; Wang, Ya-jun

    2014-09-01

    Electrical low pressure impactor (ELPI) was used to online analyze the PM2.5 particle size and mass concentration distribution in the trapping field and ore tank of blast furnace iron-making plant. Results showed that the grain number concentration of PM2.5 in trapping field after dust removal was in the range of 10(5)-10(6)cm-3 , and the particle size was mainly below 0. 1 μm. While the grain number concentration of the PM2.5 in ore tank after dust removal was in the range of 10(4)-10(5) cm-3, the particle size was mainly below 1.0 μm, and the mass concentration distribution showed a single peak. The micro-morphology of PM2.5 monomer was mainly divided into two categories, spherical particles and irregular aggregates. Chemical composition analysis indicated that the concentrations of water soluble SO(2-)(4) , K+ , Ca2+ were higher than other ions in PM2.5, with the percentage of 10. 32% -28.55% , 10. 36% -12. 15% , 3.97% -15. 4% , respectively. The major elements was Fe, Si, Al, with 16. 8% -31. 62% , 2. 24% -8.76% , 1.24% -5. 89% of total mass, respectively; organic carbon and elementary carbon were 2. 7% -4. 6% and 0. 8% -1. 3% , respectively. The emission factors of PM2.5 in trapping field and in ore tank after dust removal were ranged from 0.045 to 0.085 kg t(-1) and 0.042 to 0.071 kg t-1, respectively.

  5. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    NASA Astrophysics Data System (ADS)

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-01

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi2O3 + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μm) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Zeff) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  6. Fireplace stove insert

    SciTech Connect

    Russo, R.A.

    1983-09-27

    The present invention is directed to the provision of an improved stove insert for a fireplace opening, having means associated therewith for precisely controlling draft, thereby enabling the stove insert to be used for coal as well as wood.

  7. The Evolution of Structural Order as a Measure of Thermal History of Coke in the Blast Furnace

    NASA Astrophysics Data System (ADS)

    Lundgren, Maria; Khanna, Rita; Ökvist, Lena Sundqvist; Sahajwalla, Veena; Björkman, Bo

    2014-04-01

    Investigations were carried out on cokes heat treated in the laboratory and on cokes extracted from the experimental blast furnace (EBF) raceway and hearth. X-ray diffraction (XRD) measurements were performed to investigate changes in structural order ( L c), chemical transformations in coke ash along with comparative thermodynamic equilibrium studies and the influence of melt. Three data processing approaches were used to compute L c values as a function of temperature and time and linear correlations were established between L c and heat treatment temperatures during laboratory investigations. These were used to estimate temperatures experienced by coke in various regions of EBF and estimated raceway temperatures were seen to follow the profile of combustion peak. The MgAl2O4 spinel was observed in coke submerged in slag during laboratory studies and in cokes found further into the raceway. Coke in contact with hot metal showed XRD peaks corresponding to presence of Fe3Si. The intensity of SiO2 peak in coke ash was seen to decrease with increasing temperature and disappeared at around 1770 K (1500 °C) due to the formation of SiC. This study has shown that the evolution of structural order and chemical transformations in coke could be used to estimate its thermal history in blast furnaces.

  8. Fe-Si particles on the surface of blast furnace coke

    NASA Astrophysics Data System (ADS)

    Gornostayev, Stanislav S.; Heikkinen, Eetu-Pekka; Heino, Jyrki J.; Fabritius, Timo M. J.

    2015-07-01

    This study investigates the surface of unpolished samples of blast furnace (BF) coke drilled from the tuyere zone, which hosts Fe-Si particles (mostly Fe3Si) that vary in size, shape, depth of submersion (penetration) into the coke matrix, and contact features with the surface. Based on the shape of the particles and the extent of their contact with the coke matrix, they have been grouped into three major types: (I) sphere-like droplets with limited contact area, (II) semi-spheres with a larger contact area, and (III) irregular segregations with a spherical surface, which exhibit the largest contact area among the three types of particles. Considering the ratio between the height ( h) of the particles and half of their length at the surface level ( l) along the cross-section, these three types can be characterized as follows: (I) h > l, (II) h ≈ l, and (III) h < l. All the three types of particles can be found near each other. The shape and the extent of the contact depend on the degree of penetration of the material into the matrix, which is a function of the composition of the particles. Type (I) particles were initially saturated with Si at an earlier stage and, for that reason, they can react less with carbon in the coke matrix than type (II) and (III), thereby moving faster through the coke cone. Thermodynamic calculations have shown that the temperature interval of 1250-1300°C can be considered the starting point for Si entering into molten iron under quartz-dominated coke ash. Accordingly, the initial pick-up of Si by molten iron can be assumed to be mineral-related. In terms of BF practice, better conditions for sliding Fe-Si droplets through the coke cone are available when they come into contact with free SiO2 concentrated into small grains, and when the SiO2/ΣMe x O y mass ratio in the coke ash is high.

  9. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    SciTech Connect

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  10. Stove blower control accessory

    SciTech Connect

    Baker, R.D.

    1982-03-16

    A temperature responsive blower control attachment for a woodburning stove. The attachment is mountable to or seatable on a heated external surface of the stove and provides thermostatically regulated operation of an electrically operated blower or fan that circulates air heated by the stove. Temperature is sensed through an element which is in contact with the heated surface of the stove, but the other circuit elements of the attachment are isolated from and are not subjected to the potentially damaging temperature of the stove surface.

  11. Long life hearth in blast furnace -- Kokura No. 2 B.F. of Sumitomo Metals

    SciTech Connect

    Yamamoto, Takaiku; Sunahara, Kouhei; Inada, Takanobu; Takatani, Kouji; Miyahara, Mitsuo; Sato, Yasusi; Hatano, Yasuhiko; Takata, Kouzo

    1997-12-31

    The factors elongating hearth life of Sumitomo Kokura No. 2 B.F. were investigated by use of an estimation system of the furnace hearth condition, which consisted of four mathematical simulation models. Lowered heat load operation together with integrated design of both refractories and cooling enabled the furnace life to be extended for over 16 years without severe damage in the hearth.

  12. Trace metals related to historical iron smelting at Hopewell Furnace National Historic Site, Berks and Chester Counties, Pennsylvania

    USGS Publications Warehouse

    Sloto, Ronald A.

    2011-01-01

    Iron ore containing elevated concentrations of trace metals was smelted at Hopewell Furnace during its 113 years of operation (1771-1883). The ore used at Hopewell Furnace was obtained from iron mines within 5 miles of the furnace. The iron-ore deposits were formed about 200 million years ago and contain abundant magnetite, the primary iron mineral, and accessory minerals enriched in arsenic, cobalt, copper, lead, and other metals. Hopewell Furnace, built by Mark Bird during 1770-71, was one of the last of the charcoal-burning, cold-blast iron furnaces operated in Pennsylvania. The most productive years for Hopewell Furnace were from 1830 to 1837. Castings were the most profitable product, especially the popular Hopewell Stove. More than 80,000 stoves were cast at Hopewell, which produced as many as 23 types and sizes of cooking and heating stoves. Beginning in the 1840s, the iron industry shifted to large-scale, steam-driven coke and anthracite furnaces. Independent rural enterprises like Hopewell could no longer compete when the iron and steel industries consolidated in urban manufacturing centers. The furnace ceased operation in 1883 (Kurjack, 1954). The U.S. Geological Survey (USGS), in cooperation with the National Park Service, completed a study at Hopewell Furnace National Historic Site (NHS) in Berks and Chester Counties, Pennsylvania, to determine the fate of toxic trace metals, such as arsenic, cobalt, and lead, released into the environment during historical iron-smelting operations. The results of the study, conducted during 2008-10, are presented in this fact sheet.

  13. Simulation of blast-furnace tuyere and raceway conditions in a wire mesh reactor: extents of combustion and gasification

    SciTech Connect

    Long Wu; N. Paterson; D.R. Dugwell; R. Kandiyoti

    2007-08-15

    A wire mesh reactor has been modified to investigate reactions of coal particles in the tuyeres and raceways of blast furnaces. At temperatures above 1000{sup o}C, pyrolysis reactions are completed within 1 s. The release of organic volatiles is probably completed by 1500{sup o}C, but the volatile yield shows a small increase up to 2000{sup o}C. The additional weight loss at the higher temperature may be due to weight loss from inorganic material. The residence time in the raceway is typically 20 ms, so it is likely that pyrolysis of the coal will continue throughout the passage along the raceway and into the base of the furnace shaft. Combustion reactions were investigated using a trapped air injection system, which admitted a short pulse of air into the wire mesh reactor sweep gas stream. In these experiments, the temperature and partial pressure of O{sub 2} were limited by the oxidation of the molybdenum mesh. However, the tests have provided valid insight into the extent of this reaction at conditions close to those experienced in the raceway. Extents of combustion of the char were low (mostly, less than 5%, daf basis). The work indicates that the extent of this reaction is limited in the raceway by the low residence time and by the effect of released volatiles, which scavenge the O{sub 2} and prevent access to the char. CO{sub 2} gasification has also been studied and high conversions achieved within a residence time of 5-10 s. The latter residence time is far longer than that in the raceway and more typical of small particles travelling upward in the furnace shaft. The results indicate that this reaction is capable of destroying most of the char. However, the extent of the gasification reaction appears limited by the decrease in temperature as the material moves up through the furnace. 44 refs., 12 figs., 6 tabs.

  14. Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

    PubMed

    Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

    2016-05-01

    In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters.

  15. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  16. The radiation stability of ground granulated blast furnace slag/ordinary Portland cement grouts containing organic admixtures

    SciTech Connect

    Palmer, J.D.; Fairhall, G.A.

    1993-12-31

    At the British Nuclear Fuels (BNFL) Sellafield reprocessing plant in the United Kingdom, cement grouts based on ground granulated blast-furnace slag (BFS) and ordinary Portland cement (OPC) are used extensively for immobilizing radioactive wastes. These grouts have excluded organic admixtures in order to reduce process complexity and uncertainties, regarding the performance of organic admixtures with BFS/OPC grouts, particularly under irradiation. This study has investigated the effects of sulfonated melamine formaldehyde and naphthalene condensates on grout properties. The results show grout settlement and strengths increase on addition of additives, with the additives remaining largely in the pore solution. Under irradiation the additives breakdown liberating hydrogen and carbon dioxide. Strength and product dimensions are unaffected by irradiation.

  17. Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

    PubMed

    Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

    2016-05-01

    In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters. PMID:27483913

  18. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed. PMID:16930831

  19. Effect of the content of the crystalline and vitreous phases of blast-furnace slags on their properties

    SciTech Connect

    Gindis, Ya.P.

    1987-10-01

    Studies carried out on the hydrochannel granulation plant with a variety of blast-furnace slag from the southern Ukraine determined that, depending on their cooling conditions, it was possible to obtain materials with differing contents of the crystalline and glassy phases which have different porosities. These studies showed that, depending on the changes in these features, ordinary (solid) or porous granulated slag or slag pumice with different properties was obtained. The dependence of the hydraulic activity of the materials obtained (and cements based on them) on the cooling conditions of the melts (specific flow rates of water) has been shown to have an extremum and a maximum. The maximum value of the hydraulic activity has been determined to correspond to granulated slag which has a porous structure and contains 6-26% crystalline phase (mainly melilite), while the remainder consists of amorphous and devitrified glass, the content of the latter being of the order of 20-40%.

  20. Log-burning stove

    SciTech Connect

    Choate, J.R.

    1982-11-23

    A log-burning stove having a stove door with an angled plate element secured thereto, the top portion of the plate element deflecting combustion gases inwardly to the combustion chamber, and the lower portion deflecting draft air inwardly and downwardly into the combustion chamber, the plate element also forming a log-support and log-sliding surface.

  1. A Novel Conversion Process for Waste Slag: The Preparation of Aluminosilicate Glass with Evaluation of the Dielectric Properties from Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Li, Sheng; Huang, Sanxi; Liu, Hongting; Wu, Fengnian; Chang, Ziyuan; Yue, Yunlong

    2015-11-01

    In this paper, aluminosilicate glass was prepared from blast furnace slag and quartz sand. Fourier transform infrared, differential scanning calorimetry and density measurements were carried out to investigate the effects of SiO2 on the aluminosilicate glass network rigidity. The results indicate that glass structure would be enhanced if more SiO2 was introduced into the glass system. Meanwhile, both the glass transition temperature ( T g) and the glass crystallization temperature ( T c) increase slightly; the increase in density of the glass being further evidence of the enhancement in glass network rigidity. Dielectric measurements show that the dielectric constant and dielectric loss decrease with more SiO2. The properties of the prepared aluminosilicate glasses are comparable to those of E glass, indicating that blast furnace slags are suitable for producing aluminosilicate glass with low dielectric constant and dielectric loss.

  2. Wood-burning stove

    SciTech Connect

    Hicks, A.W.; Jolicoeur, G.D.

    1981-05-19

    A wood stove is of all welded steel plate construction except for the door which is of heavy cast iron. When the door is closed, the only source of combustion air is through an adjustable air inlet on the face of the door. The door is hollow and serves to preheat the incoming air. The inner wall of the door divides the incoming air into lower and upper, primary and secondary, respectively, combustion air flows. The stove has an internal upper baffle running from rear to front which helps to promote air flow and combustion efficiency and to knock out entrained matter from the products of combustion. The flue connection is in the rear of the stove above the baffle and is stepped into the back of the stove to allow the stove to be fitted against a wall.

  3. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    PubMed

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry.

  4. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    PubMed

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry. PMID:26598283

  5. Fireplace and stove apparatus

    SciTech Connect

    Evans, J.L.

    1983-11-15

    A fireplace or stove apparatus is disclosed for efficiently providing heat to a structure without loss of interior air to the flue draft. A blower forces outside air through a conduit located in the exhaust flue into a grate located in a fireplace or stove. The fuel loading opening of the fireplace or stove is made substantially air-tightly sealed. An air opening in the grate provides air to be consumed by the fire. A second air opening in the grate is fluidly connected by means of a conduit to the structure to be heated.

  6. Wood burning stove

    SciTech Connect

    Halchek, J.

    1984-09-18

    A wood burning stove having improved air flow characteristics for effective combustion and purging of gaseous combustion by-products. A primary air inlet is provided below the loading door of the stove for feeding air to the firebox proper for combustion. A plurality of opposing supplementary air inlets are provided in opposite sides of the stove, at least two of the supplementary inlets being on the level of the primary air inlet, for introducing air into the firebox supplemental to the air flow through the primary inlet.

  7. Combination stove and fireplace

    SciTech Connect

    Depencier, R.D.

    1981-07-21

    The specification describes a stove which is convertible to a fireplace. The stove has a swingable mounted front door which closes the combustion chamber. The door has a primary and secondary pre-heating air passages both of which introduce a stream of pre-heated air to the appropriate regions of the combustion chamber. A slidable baffle system located in the chamber provides a wide range of fuel drafting arrangements. The stove further has a fire screen mounted on the front and which swings from the side opposite the door to conveniently accommodate conversion from closed combustion to a fireplace mode.

  8. Determination of the state of the hearth of BHP Steel's blast furnaces

    SciTech Connect

    Rex, A.; Skimmings, T.; Jelenich, L. . Rod and Bar Products Division); Zulli, P. . Newcastle Laboratories); Plat, P.; Tanzil, W.F. . Slab and Plate Products Division)

    1993-01-01

    A computer model has been developed which calculates the internal profile of the hearth from thermocouples placed in the bottom and side walls. The model accounts for both erosion of the refractory material, and the formation of skull on the refractory surfaces. Analysis of the hearth on a regular basis, by visualizing the three-dimensional hearth profile and by calculating the effective hearth liquid volume, has proved to be an effective means of evaluating the influence of feedstock (e.g. coke mean size) and operating practices on the hearth performance, and hence impacts on the furnace life.

  9. Analysis on the Oversize Blast Furnace Desulfurization and a Sulfide Capacity Prediction Model Based on Congregated Electron Phase

    NASA Astrophysics Data System (ADS)

    Zhenyang, Wang; Jianliang, Zhang; Gang, An; Zhengjian, Liu; Zhengming, Cheng; Junjie, Huang; Jingwei, Zhang

    2016-02-01

    Through analyzed and regressed the actual productive desulfurization data from the oversize blast furnace (5500 m3) in north China, the relationship between the sulfur distribution parameters and the slag composition in actual production situation was investigated. As the slag and hot metal phases have their own balance sulfur content or sulfur partial pressure in gas phase, respectively, the non-equilibrium of sulfur among gas, slag, and metal phases leads to the transmission and distribution of sulfur. Combined with sulfur transmission reactions between gas, slag and metal phases, C/CO pairs equilibrium, and Wagner model, the measured sulfide capacity can be acquired using sulfur distribution ratio, sulfur activity coefficient, and oxygen activity in hot metal. Based on the theory of congregated electron phase, a new sulfide capacity prediction model (CEPM) has been developed, which has a good liner relationship with the measured sulfide capacity. Thus, using the burden structure for BF, the ironmaking slag composition can be obtained simply and can be used to reliably predict the ironmaking slag desulfurization ability a few hours later after charging under a certain temperature by CEPM.

  10. Multiscale and Fractal Analysis of Silicon Content Time Series Observed in Blast Furnace Hot Metal Using Hurst Exponent Chain

    NASA Astrophysics Data System (ADS)

    Luo, Shihua; Guo, Fan; Lai, Dejian; Yan, Fang; Tang, Feilai

    2015-09-01

    Hurst exponent is an important measure of nonlinearity of dynamical time series. In this paper, using rescaled-range (R/S) analysis, multi-fractal detrended fluctuation analysis (MF-DFA) methods, the multiscale Hurst exponent (MHE) and the multiscale generalized Hurst exponent (MGHE) of coarse-grained silicon content ([Si]) time series in blast furnace (BF) hot metal were calculated. First, we collected these [Si] time series from No. 1 BF of Nanchang Iron and Steel Co. and No. 10 BF of Xinyu Iron and Steel Co. in Jiangxi Province, China. Then, we analyzed and compared the estimated Hurst exponents and the generalized Hurst exponent of these observed time series with some simulated time series. Our results show that the observed time series from these BFs have negative correlation with the Hurst exponent less than 0.5, the generalized Hurst exponent H(q) is a nonlinear function of q, and such negative correlation and local various structure persist in their moving averages of the observed time series up to lag 5 or 10.

  11. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    PubMed

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. PMID:22951223

  12. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    PubMed

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement.

  13. Preparation of a new sorbent with hydrated lime and blast furnace slag for phosphorus removal from aqueous solution.

    PubMed

    Gong, Guozhuo; Ye, Shufeng; Tian, Yajun; Wang, Qi; Ni, Jiandi; Chen, Yunfa

    2009-07-30

    The removal of dissolvable inorganic phosphate (H(2)PO(4)(-)) by sorbents prepared from hydrated lime (HL) and blast furnace slag (BFS) was fundamentally studied by an orthogonal experiment design. Based on statistic analysis, it is revealed that the weight ratio of BFS/HL is the most significant variable, and an optimized preparation condition is figured out. With the increase of HL content, the adsorption capacity increases, suggesting that the HL plays the important role in the removal process in the gross. However, in the lower HL content, it is interesting that the adsorption capacity of as-prepared sorbents exceed the sum of the capacities of the same ratio of BFS and HL. The further analysis indicate the excess capacities linearly depend on the specific surface area of sorbents, suggesting that the removal of H(2)PO(4)(-) is closely related with the microstructure of sorbents in the lower HL content, according to the characterization with SEM, XRD and pore analysis. Additionally, an adsorption model and kinetic are discussed in this paper. PMID:19124194

  14. Fireplace heater stove

    SciTech Connect

    Pierce, H.W.

    1982-03-23

    A cylindrical wood-burning firebox is surrounded by a cylindrical metal outer shell which together comprise a convection heater stove which fits into any of various sizes of fireplaces with the cylinder axes directed into the fireplace. Room air enters the lower front portion of the stove between the firebox and the outer shell, is drawn toward the rear of the heater stove, rises between the firebox and the outer shell as the air is heated by the firebox, and exits as hot air from the upper front of the stove between the firebox and the outer shell. The front face of the firebox is recessed relative to the outer shell. A coil through which a fluid can flow can be provided in the gap between the firebox and the outer shell, said coil having an axis also directed into the fireplace.

  15. Heater stove apparatus

    SciTech Connect

    Vickery, J.K.

    1980-12-30

    A heater stove apparatus is disclosed as including an enclosed stove housing having a fire chamber in which a suitable fuel is burned for heating. A heat collector manifold is provided for receiving the combustion products from the fire chamber and a plurality of heat pipes extend between the fire chamber and the heat manifold for delivery of heat and combustion products to the heat collection manifold. An air flow path extends generally vertically the height of the heat pipes and horizontally along one of the dimensions of the stove housing with the path being defined in part by the bottom surface of the heat manifold in an upper surface of the fire chamber. A means is provided for circulating air generally through the stove housing along the air flow path. A unique draft door arrangement is provided which rids the fire chamber of smoke prior to the door being opened for access to the interior of the fire chamber.

  16. Wood burning stove

    SciTech Connect

    Allaire, R.A.; Vandewoestine, R.V.

    1982-08-24

    Disclosed herein is an improved wood burning stove employing a combustion chamber and a flue in communication therewith for removal of exhaust from the chamber with a catalytic converter means being movably mounted in the flue whereby the impedance presented to the exhaust by the converter may be selectively varied so as to minimize the impedance presented by the converter means when additional fuel is added to the stove.

  17. Effect of Al2O3 Addition on the Precipitated Phase Transformation in Ti-Bearing Blast Furnace Slags

    NASA Astrophysics Data System (ADS)

    Li, Zhongmin; Li, Jinfu; Sun, Yongqi; Seetharaman, Seshadri; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2016-04-01

    The present paper aims to provide a fundamental understanding on phase change of Ti-enriched crystalline phase induced by Al2O3 addition in Ti-bearing blast furnace slags with different basicities using Single Hot Thermocouple Technique and X-ray Diffraction. The results showed that an increase in the Al2O3 content led to phase change from rutile or perovskite to Mg3Al4Ti8O25 and prompted crystallization of the slags with basicity of 0.60 and 0.75, whereas only CaTiO3 was precipitated at a basicity of 0.95. Both thermodynamic and kinetic analyses were conducted to study the slag crystallization, which would throw light on phase change and enhanced crystallization. To further reveal the relationship with Al2O3 addition on slag structure and crystallization, Fourier transform infrared spectroscopy and magic angle spinning-nuclear magnetic resonance were adopted, with AlO4 tetrahedra and AlO6 octahedra observed in the slag. For slags with the basicity of 0.60 and 0.75, AlO6 octahedron, which was suggested to induce the phase change from TiO2 or CaTiO3 to Mg3Al4Ti8O25, was detected at high Al2O3 content. On the other hand, in slags with the basicity of 0.95, abundant Ca2+ may be connected to TiO6 octahedra, resulting in CaTiO3 formation.

  18. Novel blast furnace operation process involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette

    NASA Astrophysics Data System (ADS)

    Zhao, Wei; Chu, Man-sheng; Wang, Hong-tao; Liu, Zheng-gen; Tang, Ya-ting

    2016-05-01

    An innovative process of blast furnace (BF) operation involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette (LVTM-CCB) was proposed for utilizing LVTM and conserving energy. In this study, the effect of LVTM-CCB charging ratio on the softening, melting, and dripping behaviors of the mixed burden was explored systemically, and the migration of valuable elements V and Cr was extensively investigated. The results show that with increasing LVTM-CCB charging ratio, the softening interval T 40 - T 4 increases from 146.1°C to 266.1°C, and the melting interval T D - T S first decreases from 137.2°C to 129.5°C and then increases from 129.5°C to 133.2°C. Moreover, the cohesive zone becomes narrower and then wider, and its location shifts slightly downward. In addition, the recovery ratios of V and Cr in dripped iron first increase and then decrease, reaching maximum values of 14.552% and 28.163%, respectively, when the charging ratio is 25%. A proper LVTM-CCB charging ratio would improve the softening-melting behavior of the mixed burden; however, Ti(C,N) would be generated rapidly in slag when the charging ratio exceeds 25%, which is not favorable for BF operation. When considering the comprehensive softening-melting behavior of the mixed burden and the recovery ratios of V and Cr, the recommended LVTM-CCB charging ratio is 20%.

  19. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  20. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-07-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  1. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    PubMed

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  2. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    PubMed

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. PMID:22440404

  3. Wood burning stove

    SciTech Connect

    Allaire, R.A.; Pardue, W.F.; Vandewoestine, R.V.

    1982-05-18

    Disclosed herein is an improved wood burning stove employing a combustion chamber and a flue for removing exhaust therefrom and also a catalytic converter means for oxidizing oxidizable species in the exhaust. A passageway is provided for bypassing the exhaust around the catalytic converter means, the passageway being controlled by a bypass damper for controlling access to the passageway for varying impedance otherwise presented to the exhaust by the converter, for example, during the addition of fuel to the stove. Such an arrangement minimizes back pressure caused by the converter means.

  4. Space heating stove

    SciTech Connect

    Murch, C.J.

    1983-06-14

    An efficient space heating stove has a combustion chamber substantially completely enclosed with insulating firebrick whereby the operating temperatures within the combustion chamber can be maintained above the ignition temperature of the fuel being consumed. Combustible gases liberated by the wood fuel are burned as they pass through a perforated, hollow, tubular member located within the combustion chamber and through which the combustible gases must pass before they are exhausted from the stove. Fuel within the combustion chamber is efficiently burned before useful heat energy is extracted.

  5. Wood burning stove

    SciTech Connect

    Bruce, R.F.; Byrd, W.W.

    1980-01-08

    This is a stove primarily for the burning of wood, but also capable of burning other combustible materials. The stove is characterized by a unique combustion chamber, together with a recirculating combustion chamber and baffle for more perfect combustion and characterized by a heat radiating chamber which may be closed so as to be used as an oven, and by a unique damper placement in combination with the exhaust flue pipe so adapted as to automatically activate in order to cool the flue pipe in the event it should exceed safe heat limits.

  6. 38. 8 sisters and powerhouse, pulverizer building for powerhouse, coal ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. 8 sisters and powerhouse, pulverizer building for powerhouse, coal conveyor, blast stoves, "A" furnace, stoves, "B" furnace, stoves, "C" furnace, bottle cars. Looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  7. Mathematical model of layered metallurgical furnaces and units

    NASA Astrophysics Data System (ADS)

    Shvydkiy, V. S.; Spirin, N. A.; Lavrov, V. V.

    2016-09-01

    The basic approaches to mathematical modeling of the layered steel furnaces and units are considered. It is noted that the particular importance have the knowledge about the mechanisms and physical nature of processes of the charge column movement and the gas flow in the moving layer, as well as regularities of development of heat- and mass-transfer in them. The statement and mathematical description of the problem solution targeting the potential gas flow in the layered unit of an arbitrary profile are presented. On the basis of the proposed mathematical model the software implementation of information-modeling system of BF gas dynamics is carried out. The results of the computer modeling of BF non-isothermal gas dynamics with regard to the cohesion zone, gas dynamics of the combustion zone and calculation of hot-blast stoves are provided

  8. Fireplace heater stove

    SciTech Connect

    Pierce, H.W.

    1983-02-22

    A heater stove which fits into a fireplace, the heater stove comprising a cylindrical firebox having (A) a front face, a back face, and a side wall, with a first closed-curve cross-section, extending between the front face and the back face and (B) an axis directed into the fireplace when the heater stove is within the fireplace; an outer cylindrical shell having a side wall with a second closed-curve cross-section and a back wall, the shell surrounding and being spaced apart from the back face and the side wall of the firebox, the side wall of the shell and the side wall of the firebox having a gap therebetween the gap including an opening at the front of the stove; and means for angularly dividing the gap proximate the opening into a plurality of regions which extend a short distance in the axial direction between the firebox side wall and the shell side wall, the regions including at least one lower region into which unheated air is drawn and at least one upper region from which heated air exits, air drawn through the at least one lower region (A) mixing with air flowing in other of the regions, (B) being heated by the firebox, and (C) exiting through at least one of the at least one upper regions. The first and second closed-curve cross-sections may alternatively be the same or different.

  9. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  10. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    SciTech Connect

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-07-15

    Highlights: Black-Right-Pointing-Pointer The mortar with uncalcined FGD gypsum has suitable workability. Black-Right-Pointing-Pointer The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. Black-Right-Pointing-Pointer The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. Black-Right-Pointing-Pointer The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO{sub 4}{sup 2-} from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO{sub 4}{sup 2-} releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO{sub 4}{sup 2-} from the mortar with 20% FGD gypsum is 9200 mg

  11. 40 CFR Table 2 to Subpart X of... - Emissions Limits for Secondary Lead Smelting Furnaces

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... reverberatory furnaces (new and existing) 20 ppmv 0.50 ng/dscm. Collocated blast and reverberatory furnaces when... before June 9, 1994 360 ppmv 170 ng/dscm. Collocated blast and reverberatory furnaces when the... 70 ppmv 170 ng/dscm. Blast furnaces that commence construction or reconstruction before June 9,...

  12. 40 CFR Table 2 to Subpart X of... - Emissions Limits for Secondary Lead Smelting Furnaces

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... reverberatory furnaces (new and existing) 20 ppmv 0.50 ng/dscm. Collocated blast and reverberatory furnaces when... before June 9, 1994 360 ppmv 170 ng/dscm. Collocated blast and reverberatory furnaces when the... 70 ppmv 170 ng/dscm. Blast furnaces that commence construction or reconstruction before June 9,...

  13. 40 CFR Table 2 to Subpart X of... - Emissions Limits for Secondary Lead Smelting Furnaces

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... reverberatory furnaces (new and existing) 20 ppmv 0.50 ng/dscm. Collocated blast and reverberatory furnaces when... before June 9, 1994 360 ppmv 170 ng/dscm. Collocated blast and reverberatory furnaces when the... 70 ppmv 170 ng/dscm. Blast furnaces that commence construction or reconstruction before June 9,...

  14. 102. Giullotine type gate (inclosed position to regulate furnace exhaust ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    102. Giullotine type gate (inclosed position to regulate furnace exhaust gases to stoves during heating cycle. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  15. Stove-hearth combinations

    SciTech Connect

    Nesje, A.

    1980-08-26

    Stove-hearth combinations are described that are comprised of a combustion chamber having a pair of side walls supported on a base in opposing relation and joined by a rear wall. A cover or hood defines with the base and front edges of the side walls an opening to the chamber. Two doors are each hingedly associated with upper and lower pivot pins which when the door is in a closed position are disposed adjacent but outside a respective side wall front edge. Along upper and lower side edges of each side wall are formed parallel grooves adapted to be engaged slidably by the upper and lower pivot pins. As the door is opened from a stove to a hearth position the pivot pins are displaced along the grooves causing the door to be led gradually into a position along the outer side of its side wall.

  16. Wood-burning stove

    SciTech Connect

    Squires, W.

    1983-09-06

    A wood-burning stove includes side walls joined together in an airtight manner to form a firebox and a heat chamber thereabove. The firebox contains upstanding rails to support wood logs for combustion. Streams of heated air are discharged from a manifold that extends from rail-to-rail outwardly from one terminal end of each rail between opposite side walls of the stove. A plate is adjusted to control the flow of air into the manifold. An access door has openings in a spacer side wall for supplying air as desired to the firebox. The spacer walls of the door support a glass panel at an outwardly spaced location from a deflector to prevent deposits of creosote and other materials on the glass.

  17. Solid fuel burning stove

    SciTech Connect

    Good, L.D.

    1982-07-13

    A solid fuel burning stove includes a firebox having an insulated bottom chamber in which fuel is burned. The bottom chamber includes an insulated bottom surface and walls which provides for heat retention when fuel is burn therein thereby creating high temperatures. The bottom chamber of the firebox is divided from a top chamber by a horizontally extending baffle which directs flow of exhaust gases from the bottom to the top of the firebox. The exhaust gases are burned in the top portion of the firebox by means of the heat generated within the lower chamber and the introduction of fresh combustion air. This fresh combustion air is drawn in through an orificed pipe extending along the length of the firebox. After the gases are burned in the top portion of the stove, they are communicated to a heat saver including an inverted v-shaped flow diverter which reduces the velocity of the exiting gases and provides for greater recovery of heat therefrom. The stove in accordance with the invention provides for a two-stage burning process wherein solid fuel is burned in the first stage and the volatile gases released by the fuel are burned in the second stage. In this way, the fuel is consumed in a most efficient manner.

  18. Stove for burning solid fuel

    SciTech Connect

    Koppe, E.

    1983-03-01

    A stove for burning solid fuels such as wood, briquettes, peat and the like includes a stove structure having a front and rear and two side walls. The front and rear walls have a width greater than the width of the two sidewalls, and one of the two sidewalls is provided with an access fire door for feeding the solid fuel into the side of the stove.

  19. Wood and coal burning stove

    SciTech Connect

    Barsness, G. H.; Kleine, R. A.

    1985-12-03

    A stove for burning wood, coal and other fuels comprised of flammable solids that among other things produce one or more flammable gases when heating or burning. The preferred form of the stove has three modes of operation-a rapid burning mode, a normal or medium burning mode and a banked mode. The user makes a preliminary decision as to whether the stove is to be operated in its normal mode or banked mode. Thereafter, controlled by temperature responsive means, the stove moves itself fully automatically back and forth from the rapid burning mode to whichever one of the other two modes of operation has been preselected by the user.

  20. Quantitative metrics of stove adoption using Stove Use Monitors (SUMs).

    PubMed

    Ruiz-Mercado, Ilse; Canuz, Eduardo; Walker, Joan L; Smith, Kirk R

    2013-10-01

    The sustained use of cookstoves that are introduced to reduce fuel use or air pollution needs to be objectively monitored to verify the sustainability of these benefits. Quantifying stove adoption requires affordable tools, scalable methods and validated metrics of usage. We quantified the longitudinal patterns of chimney-stove use of 80 households in rural Guatemala, monitored with Stove Use Monitors (SUMs) during 32 months. We counted daily meals and days in use at each monitoring period and defined metrics like the percent stove-days in use (the fraction of days in use from all stoves and days monitored). Using robust Poisson regressions we detected small seasonal variations in stove usage, with peaks in the warm-dry season at 92% stove-days (95%CI: 87%,97%) and 2.56 average daily meals (95%CI: 2.40,2.74). With respect to these values, the percent stove-days in use decreased by 3% and 4% during the warm-rainy and cold-dry periods respectively, and the daily meals by 5% and 12% respectively. Cookstove age and household size at baseline did not affect usage. Qualitative indicators of use from recall questionnaires were consistent with SUMs measurements, indicating stable sustained use and questionnaire accuracy. These results reflect optimum conditions for cookstove adoption and for monitoring in this project, which may not occur in disseminations undertaken elsewhere. The SUMs measurements suggests that 90% stove-days is a more realistic best-case for sustained use than the 100% often assumed. Half of sample reported continued use of open-cookfires, highlighting the critical need to verify reduction of open-fire practices in stove disseminations.

  1. Quantitative metrics of stove adoption using Stove Use Monitors (SUMs)

    PubMed Central

    Ruiz-Mercado, Ilse; Canuz, Eduardo; Walker, Joan L.; Smith, Kirk R.

    2014-01-01

    The sustained use of cookstoves that are introduced to reduce fuel use or air pollution needs to be objectively monitored to verify the sustainability of these benefits. Quantifying stove adoption requires affordable tools, scalable methods and validated metrics of usage. We quantified the longitudinal patterns of chimney-stove use of 80 households in rural Guatemala, monitored with Stove Use Monitors (SUMs) during 32 months. We counted daily meals and days in use at each monitoring period and defined metrics like the percent stove-days in use (the fraction of days in use from all stoves and days monitored). Using robust Poisson regressions we detected small seasonal variations in stove usage, with peaks in the warm-dry season at 92% stove-days (95%CI: 87%,97%) and 2.56 average daily meals (95%CI: 2.40,2.74). With respect to these values, the percent stove-days in use decreased by 3% and 4% during the warm-rainy and cold-dry periods respectively, and the daily meals by 5% and 12% respectively. Cookstove age and household size at baseline did not affect usage. Qualitative indicators of use from recall questionnaires were consistent with SUMs measurements, indicating stable sustained use and questionnaire accuracy. These results reflect optimum conditions for cookstove adoption and for monitoring in this project, which may not occur in disseminations undertaken elsewhere. The SUMs measurements suggests that 90% stove-days is a more realistic best-case for sustained use than the 100% often assumed. Half of sample reported continued use of open-cookfires, highlighting the critical need to verify reduction of open-fire practices in stove disseminations. PMID:25258474

  2. Wood stove air flow regulating

    SciTech Connect

    Brefka, P.E.

    1983-10-04

    A wood stove has primary and secondary air regulator doors at the bottom and top, respectively, of the stove door each rotating about the axis of a tightening knob in the center of the door opposite a baffle plate that defines with the door inside an air channel open at the top and bottom.

  3. Stove with multiple chambers

    SciTech Connect

    Black, A.

    1987-04-21

    A stove is described for burning a solid fuel such as wood. The wall means defines a main air inlet, a combustion gas outlet, and four chambers through which gas passes sequentially from the main air inlet to the combustion gas outlet. The chambers comprises a pre-heat plenum chamber into which the main air inlet opens. A main combustion chamber contains solid fuel to be burned into which gas passes from the pre-heat plenum chamber, a second combustion chamber which is downstream of the main combustion chamber with respect to the flow of gas from the main air inlet to the combustion gas outlet, and a third combustion chamber from which the combustion gas outlet opens. The stove also comprises a plate having a restricted opening for providing communication between the second and third combustion chambers. And a catalytic converter comprises a body of solid material formed with passageways, the body of solid material being fitted in the restricted opening so that gas passes from the second combustion chamber to the third combustion chamber by way of the passageways in the body.

  4. Old stoves: Making a comeback

    SciTech Connect

    Vivian, J.

    1994-01-01

    If you`ve been heating with a wood stove for as long as I have, your faithful Blaze King or Upland Elk may be getting long enough in the tooth that it needs refurbishing or maybe even a replacement. Since some of the best designed stoves ever made were operating before I was, it would be a crime to consign them to the rubbish heap in the backyard just because they lack a little polish and care. It is discussed how to restore and operate the good old free-breathing stoves yourself.

  5. Phase Equilibrium Studies of CaO-SiO2-MgO-Al2O3 System with Binary Basicity of 1.5 Related to Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Kou, Mingyin; Wu, Shengli; Ma, Xiaodong; Wang, Laixin; Chen, Mao; Cai, Qingwu; Zhao, Baojun

    2016-04-01

    Slags play an important role in blast furnace operation, and their compositions are based on the CaO-SiO2-MgO-Al2O3 quaternary system in many steel companies. The binary basicity (CaO/SiO2 weight ratio) of blast furnace slags, especially primary slag and bosh slag, can be as high as 1.5 or higher. Phase equilibria and liquidus temperatures in the CaO-SiO2-MgO-Al2O3 system with binary basicity of 1.50 are experimentally determined for temperatures in the range 1723 K to 1823 K (1450 °C to 1550 °C). High temperature equilibration, quenching, and electron probe X-ray microanalysis techniques have been used in the present study. The isotherms are obtained in the primary phase fields of Ca2SiO4, melilite, spinel, periclase, and merwinite related to blast furnace slags. Effects of Al2O3, MgO, and binary basicity on liquidus temperatures have been discussed. In addition, extensive solid solutions have been measured for different primary phases and will be used for development and optimization of the thermodynamic database.

  6. 68. DETAIL OF COOLING WATER PIPES FOR DOROTHY SIX BLAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. DETAIL OF COOLING WATER PIPES FOR DOROTHY SIX BLAST FURNACE. INTERIOR OF CAST HOUSE LOOKING NORTH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  7. 7. LOOKING EAST AT HOIST HOUSE No. 1 AND BLAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. LOOKING EAST AT HOIST HOUSE No. 1 AND BLAST FURNACE No. 1, WITH ORE YARD AND ORE BRIDGES IN FOREGROUND. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  8. Hopewell Furnace National Historic Site. Teacher's Guide.

    ERIC Educational Resources Information Center

    National Park Service (Dept. of Interior), Washington, DC.

    This teacher's guide contains activities to use in conjunction with a site visit to the Hopewell Furnace National Historic Site (Elverson, Pennsylvania). The guide provides diagrams of the furnace, a cold-blast smelting operation, and the furnace operation. It presents a timeline of iron production from ancient times through contemporary times.…

  9. Performance of polish home stoves

    SciTech Connect

    Jaszczur, T.; Lewandowski, M.; Szewczyk, W.; Zaczkowski, A.; Butcher, T.

    1994-06-01

    Most of the city of Krakow, Poland is heated by either the central district heating system or single-building boilers, gas or coal-fired. In addition, concentrated in the older, central part of the city, there are many traditional, coal-fired tile stoves. It is currently estimated that there are 100,000 such stoves in Krakow with an annual coal consumption of 130,000 metric tons. These are felt to be important contributors to Krakow`s air quality problems. It his been estimated that there are about 7 million of these stoves throughout the country of Poland.These are very large masonry stoves with ornate file exterior. They are built in place by specialized craftsmen and often two or more stoves will be used to heat a single flat. During the heating season these stoves are fired once or twice each day. For each firing the owner will carry a bucket of coal up from a basement storage area. light a new fire, and then tend it occasionally for about one hour. During this time the masonry is heated and this stored heat keeps the flat warm for the next 12 hours. A testing effort on these tile stoves has been conducted as part of the Krakow lean Fossil Fuels and Energy Efficiency Program, sponsored by the US Government through the Agency for International Development (AID) and the US Department of Energy (DOE). One of the objectives of this testing program was to provide baseline thermal efficiency and emissions data as input to evaluations of costs and benefits of alternative options for heating these flats. The second Primary objective was to provide at least a preliminary assessment of the possibility of reducing emissions by using improved fuels in these stoves.

  10. Simulation of blast-furnace raceway conditions in a wire-mesh reactor: interference by the reactions of molybdenum mesh and initial results

    SciTech Connect

    Long Wu; N. Paterson; D.R. Dugwell; R. Kandiyoti

    2006-12-15

    A novel trapped air injection system has been built for a wire-mesh reactor to enable tests with short exposure times to air that are intended to simulate typical residence times in blast-furnace raceways. Initial tests have shown that the molybdenum wire-mesh sample-holder reacts with O{sub 2} under conditions intended for this work. By varying the proportions of solid MoO{sub 2} (weight gain), vapor phase oxides (weight loss) may form, depending on reaction conditions. Oxide formation pathways thus become relevant to coal weight loss determinations during experiments. If, in addition to solid MoO{sub 2} formation, significant formation of vapor phase oxides occurs, then the weight change is more complicated to understand and the impact on the O{sub 2} concentration cannot be unravelled. Furthermore, it turns out that O{sub 2}-scavenging by the mesh affects the amount of O{sub 2} that is available to react with the coal sample. It was concluded that it is only possible to conduct reliable tests under conditions which the favor the formation of solid MoO{sub 2} only, as this leads to a quantifiable weight gain. Its impact can then be accounted for in the evaluation of the experimental weight change. In the case of MoO{sub 2} formation, the impact of the mesh oxidation on the amount of O{sub 2} available to react with the sample can also be estimated. It has been found that the wire-mesh reactor, equipped with the trapped air injection system, can be used to obtain valid data at up to 1600{sup o} C and 0.5 MPa. This pressure is similar to that of the blast-furnace raceway, but the temperature is several hundred degrees lower. However, preliminary tests have shown that useful kinetic data on the extents of reaction can be obtained with the equipment, provided it is operated under conditions that minimize the formation of vapor phase Mo oxides. 18 refs., 13 figs., 3 tabs.

  11. Improved Biomass Cooking Stoves and Improved Stove Emission Equipment

    SciTech Connect

    HATFIELD, MICHAEL; Still, Dean

    2013-04-15

    In developing countries, there is an urgent need for access to safe, efficient, and more affordable cooking technologies. Nearly 2.5 billion people currently use an open fire or traditional cookstove to prepare their meals, and recent models predict that use of biomass for cooking will continue to be the dominant energy use in rural, resource-poor households through 2030. For these families, cooking poses serious risks to health, safety, and income. An alarming 4 million people, primarily women and children, die prematurely each year from indoor and outdoor exposure to the harmful emissions released by solid fuel combustion. Use of traditional stoves can also have a significant impact on deforestation and climate change. This dire situation creates a critical need for cookstoves that significantly and verifiably reduce fuel use and emissions in order to reach protective levels for human health and the environment. Additionally, advances in the scientific equipment needed to measure and monitor stove fuel use and emissions have not kept pace with the significant need within the industry. While several testing centers in the developed world may have hundred thousand-dollar emissions testing systems, organizations in the field have had little more than a thermometer, a scale, and subjective observations to quantify the performance of stove designs. There is an urgent need for easy-to-use, inexpensive, accurate, and robust stove testing equipment for use by laboratory and field researchers around the world. ASAT and their research partner, Aprovecho Research Center (ARC), have over thirty years of experience addressing these two needs, improved cookstoves and emissions monitoring equipment, with expertise spanning the full spectrum of development from conceptual design to product manufacturing and dissemination. This includes: 1) research, design, and verification of clean biomass cookstove technology and emissions monitoring equipment; 2) mass production of quality

  12. 50. IRON RUNNERS FOR CARRIE FURNACE No. 6 THE TUBES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. IRON RUNNERS FOR CARRIE FURNACE No. 6 THE TUBES IN THE FOREGROUND ARE PART OF THE TUYERE ASSEMBLY. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  13. Grate for coal stove

    SciTech Connect

    Harman, D.P.

    1989-02-14

    A stove grate for guiding fuel in two flows is described. The grate includes a stationary floor extending between opposed ends of the grate; spaced sidewalls extending along the sides of the floor between the ends of the grate. The floor includes an entrance section at one end of the gate, a fire support section at the other end of the grate above the entrance section and rise section means extending upwardly between the entrance section and the fire support section for guiding a lower fuel flow upwardly along the floor to the fire support section. It also guides an upper fuel flow located above the first flow up to fill a fuel reservoir located above the floor at the entrance section and at the lower part of the rise section means without overflowing the sidewalls. A plurality of combustion air openings in the floor of the grate extend along the upper part of the rise section means and along the fire support section, the entrance section and the lower part of the rise section being free of combustion air openings.

  14. Calculating the parameters of self-oscillations in the vertical combustion chamber of the blast-furnace air heater during unstable combustion

    NASA Astrophysics Data System (ADS)

    Basok, B. I.; Gotsulenko, V. V.

    2015-01-01

    A procedure for simplified calculation of the parameters of self-oscillations excited during unstable (vibrating) combustion in the vertical combustion chambers of blast-furnace air heaters is developed. The proposed procedure is based on an independent nonlinear dynamic system similar to the equations from the theory of a blade supercharger stalling and surging mode. The head characteristic considered in the blade supercharger stalling and surging theory determines the part of the supercharger drive rotation energy that is converted into the head developed by the supercharger. In the considered system, the supercharger head characteristic is replaced by the combustion chamber head characteristic. Being a function of flow rate, this characteristic describes the part of heat supplied to flow that is converted to the flow head. Unlike the supercharger head characteristic, which is determined by experiment, the combustion chamber head characteristic is determined by calculation, due to which it becomes much easier to calculate the parameters of self-oscillations according to the proposed procedure. In particular, an analysis of the periodic solutions of the obtained dynamic system made it possible to determine the pattern in which the amplitude of considered self-oscillations depends on the surge impedance of the vertical combustion chamber.

  15. Effects of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag

    NASA Astrophysics Data System (ADS)

    Zhang, Li; Zhang, Wu; Zhang, Ju-hua; Li, Guang-qiang

    2016-09-01

    The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases (anorthite: CaMgSi2O6 and CaAl2Si2O8) in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO + CaF2 or P2O5 + CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.

  16. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    NASA Astrophysics Data System (ADS)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  17. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    PubMed

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  18. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    PubMed

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  19. 21. Photocopy of ca. 1951 view (when furnaces were still ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. Photocopy of ca. 1951 view (when furnaces were still in blast) looking north at central furnace complex with railroad cars of furnace charging materials in foreground and No. 2 Furnace at left. Photo marked on back 'David W. Corson from A. Devaney, N.Y.' - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  20. Air tight fuel burning stove

    SciTech Connect

    Nietupski, V.J.

    1980-03-11

    A fuel burning stove is claimed for holding and burning fuel to heat the surrounding atmosphere in a room where the stove is employed. The stove includes a fire box which supports the fuel and where the combustion is sustained. An air inlet is provided to the fire box allowing the inflow of air for combustion with the fuel. The air is preheated upon entry into the fire box for mixture with volatiles formed by the burning fuel directed toward the entering air by a baffle means to effect a secondary combustion. In addition, a movable damper cooperates with the baffle to direct volatiles toward the incoming heated air when the damper is in the closed position and to provide a more direct path to the chimney when in the open position.

  1. Wood stove having catalytic converter

    SciTech Connect

    Willson, A.C.

    1982-12-14

    A wood burning stove is formed with double front and rear side walls of heat conductive metal spaced apart by heat conductive spacer fins and providing air passageways by which room air is heated by conduction from the walls which are heated by the burning of wood deposited on a firebox floor supported in heat conducting relationship with the inner side walls. A catalytic converter is disposed over the fire area in the upper portion of the stove, and is arranged to receive preheated fresh secondary air which mixes with hot, incompletely combusted compounds from the fire and, in the presence of the catalyst, induces a secondary combustion of the substances. This mixture is channeled into a heat extraction chamber where the secondary combustion is completed and the resultant heat is transferred to the metal body of the stove. An exhaust passageway is provided for releasing the products of complete combustion into the atmosphere.

  2. Wood burning space heating stove

    SciTech Connect

    Bane, J.H.

    1981-08-04

    The design of a space heating wood burning stove, formed as a rectangular fire box, having a plurality of horizontal flue ducts leading to a flue manifold, adapted to generate substantial vertical convection currents of air, and further including vertical fins to enhance said convection currents, and further including a plurality of draft valves in substantial alignment with respective ones of said flue ducts for efficient burning of wood within said fire box is presented. Assembly of the fire box of the stove is completed under stressed conditions to prevent warping of the fire box panels from heating and cooling cycles.

  3. Low emissions wood burning stove

    SciTech Connect

    Hazard, G.M.

    1989-09-05

    This patent describes a wood burning stove. It comprises firebox means for forming a primary chamber for primary combustion of fuel received therein; catalytic cell means communicating with the primary chamber for forming a secondary chamber within the stove, the catalytic cell means having an inlet and an outlet; catalytic combustor means disposed in the secondary chamber for catalytically combusting primary combustion exhausts; exhaust path means for defining an exhaust path in the cell means extending from the inlet through combustor means to outlet; and heat shield means for exchanging thermal radiation with combustor means.

  4. New wood stoves are tops for efficiency

    SciTech Connect

    Barnhart, R.

    1989-09-01

    This article describes the new efficient wood stoves and discusses problems in nomenclature with some prefabricated fireplaces that include baffles, catalytic combustors and other devices previously associated with the wood stove. Wood stoves are subject to strict US EPA emission control regulations and fireplaces are not. Officials at the EPA evaluate wood burners on a case-by-case basis to determine if they should be subject to the stove regulations. To date, there are over 100 EPA-approved wood stoves on the market.

  5. Combination coal and wood stove

    SciTech Connect

    Gillis, G.A.; Lucier, R.

    1983-05-17

    The combination stove has a fire chamber that is partially cylindrical including a side loading door for loading wood or other combustible material such as coke or coal into the fire chamber. The front of the stove may be opened to enable viewing of the wood or coal burning in the stove by means of an arcuate sliding door that is operable to substantially totally close the chamber or open a section of the front thereof for viewing purposes. The sliding door is covered by a window construction including a tempered glass face. The stove is provided with an open base for supporting the chamber in a shroud covering the top and back of the chamber, preferably including blower means associated therewith. Particularly for wood combustion, the chamber is provided with a top draft extending longitudinally of the chamber and has supported therein a grate. For coal combustion, air input draft is coupled under the grate, preferably also including the capability of forced air draft using a portion of the forced air from the blower.

  6. Use of CaO as an activator for producing a price-competitive non-cement structural binder using ground granulated blast furnace slag

    SciTech Connect

    Kim, Min Sik; Jun, Yubin; Lee, Changha Oh, Jae Eun

    2013-12-15

    The use of calcium oxide (CaO) demonstrates a superior potential for the activation of ground granulated blast furnace slag (GGBFS), and it produces a higher mechanical strength than calcium hydroxide [Ca(OH){sub 2}]. The mechanical strength differences between CaO- and Ca(OH){sub 2}-activated GGBFS binders are explored using isothermal calorimetry, powder X-ray diffraction, thermogravimetric and differential thermal analysis (TGA and DTA) as well as compressive strength testing. Calcium silicate hydrate (C–S–H), Ca(OH){sub 2} and a hydrotalcite-like phase are found as reaction products in all samples. The TGA and DTA results indicate that the use of CaO produces more C–S–H, although this is not likely to be the primary cause of higher strength development in the CaO-activated GGBFS. Rather, other factors such as porosity may govern the strength at a higher order of magnitude. Significant reduction of Ca(OH){sub 2} occurs only with the use of Ca(OH){sub 2}, followed by the formation of carbonate (CaCO{sub 3}), indicating carbonation. -- Highlights: •CaO showed a better potential for the activation of GGBFS than Ca(OH){sub 2}. •Strength test, XRD, TGA/DTA and isothermal calorimetry are used. •C-S-H, Ca(OH){sub 2}, and a hydrotalcite-like phase are found in all samples. •The use of Ca(OH){sub 2} causes some degree of carbonation.

  7. Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    SciTech Connect

    Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H.; Apperley, David C.; Kinoshita, Hajime; Provis, John L.

    2014-12-15

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

  8. Afterburner for a wood stove

    SciTech Connect

    Dorach, E.H.; Dorsch, H.

    1984-08-21

    An afterburner for a wood stove for use as a retrofit assembly comprises a rectangular housing having openings in the upper and lower surfaces provided with cylindrical collars for cooperation with the flue duct and with the opening in the top of the wood stove respectively. The openings are positioned at the rear of the housing so as to provide a forward section spaced from the openings. A catalytic combuster mounted in a cylindrical support is movable from a position directly above the opening in the bottom surface into the front section by a manually operable handle extending through the front face of the housing. A baffle mounted on the support and arranged at a shallow angle to the horizontal overlies the major part of the combuster so as to direct gases into the front section of the housing for heat exchange contact with the walls thereof.

  9. Hopewell Furnace: A Pennsylvania Iron-Making Plantation. Teaching with Historic Places.

    ERIC Educational Resources Information Center

    Koman, Rita G.

    The rhythmic noises of the turning water wheel and the roar of the furnace blast never stopped at Hopewell Furnace (Pennsylvania) during its years of operation (1771-1883). As long as the furnace was in blast, the ironworkers' jobs were safe. In case of trouble, they could escape to the woods, fields, and creeks of rural Pennsylvania. Now a…

  10. Combuston unit for woodburning stove

    SciTech Connect

    Piontkowski, C. F.

    1985-11-05

    A combustor unit for a woodburning stove comprises a generally T-shaped flue assembly interiorly receiving a combustor having a catalyst to facilitate combustion of exhaust gases. The combustor is pivotal between a combustion position wherein the combustor is positioned across an exhaust passageway to an open position wherein the combustor is substantially removed from the exhaust gas stream and positioned within an access passageway.

  11. Pellet stoves wood energy for all

    SciTech Connect

    1995-10-01

    While it`s true that specialized pellet stoves, capable of burning fuels as diverse as reprocessed paper waste and feed corn, are expensive and occasionally clunky, they also represent one of the best hopes for introducing clean burning, reliable renewable energy to those now heating with gas and oil. This article explores the benefits and operation of the stoves including discussions of the following: ecological benefits, combustion, stove venting, ashes, costs, fuels, and the future of wood heat. 1 tab.

  12. Solid fuel stove utilizable as a fireplace

    SciTech Connect

    Debus, G.; Herrmann, G.; Hof, E.

    1982-05-18

    A so-called stack stove, especially for the burning of solid fuels and particularly wood has a hood or apron extending downwardly and outwardly along the upper portion of at least its front above the opening into the combustion chamber. A window door is mounted so as to be shiftable upwardly into the hood and locked therein so that it is substantially completely concealed by the hood when the stove is operated in a fireplace mode. In its lower position the door closes the chamber opening and the stove can function as a sealed stove with limited air entry for efficient combustion.

  13. 56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  14. 6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES ARE THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  15. 57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  16. 65. SOUTHERN VIEW OF THE CLEAN GAS CONNECTING LINES FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    65. SOUTHERN VIEW OF THE CLEAN GAS CONNECTING LINES FOR THE HOT BLAST STOVES OF THE DOROTHY SIX BLAST FURNACE. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. Solid fuel cooking stoves: International directory

    SciTech Connect

    Not Available

    1981-02-01

    Optimal design and promotion of the use of fuel efficient cooking stoves demand continued interaction and exchange of information between researchers, extension workers, policy makers and others concerned with stove projects. The directory is aimed at listing all the known organisations in this area.

  18. Downdraft stove with tubular grating

    SciTech Connect

    Zimmerman, H.G.

    1986-08-26

    This patent describes a downdraft stove, a tubular grating assembly for positioning in a reaction chamber which consists of: a substantially vertically oriented central tube open at its upper end and connected at its lower end to an air inlet opening; a cap supported above the open upper end for protecting the open upper end from entry of matter, the space between the cap and the upper end constituting a primary air inlet nozzle; grating tubes radially distributed around and taking off substantially horizontally from and communicating with the central tube, thereby defining a grating, and thence turning downwardly and being open at their downward ends to thereby constitute secondary air inlets.

  19. Self loading wood burning stove

    SciTech Connect

    Gonzales, E.; Spector, G.

    1987-08-25

    A self loading wood burning stove is described which comprises: (a) a fire box having an air intake vent for supplying a flow of combustible air therin an an exhaust conduit in flow communication with the fire box for exhausting combustion gases therefrom: (b) a storage bin for retaining a plurality of logs, the storage bin having a generally zig-zag vertically arranged compartment for holding a zig-zag row of the logs, the storage bin having a log entry opening at upper portion and a pair of pivotable doors at lower portion for dispensing the logs individually therefrom; and (c) means for delivering the logs from the doors of the storage bin to the fire box of the stove, wherein the delivering means comprises: (d) a conveyor for receiving the logs from the doors of the storage bin and conducting the logs upwardly in a substantially angular fashion; and (e) means for placing the logs from the conveyor into upper portion of the fire box; wherein the conveyor comprises: (f) a plurality of rollers; (g) an endless belt formed around the rollers, the belt having a plurality of push lugs; and (h) a motor to driven one of the rollers to operate the belt so that the push lug will drive the log upwardly; wherein the placing means comprises: (i) a housing having a plurality of legs mounted to the upper portion of the fire box, the housing having a log guide roller in rotatable contact with the belt of the conveyor and a pair of spring loaded trap doors that are opened by weight of the log so that log will far therethrough; and (j) the first box having an inclined top and a pivotable top door that is opened by weight of the log so that the log will roll therein.

  20. Update on EPA Stove Testing, Focus on Batch-Fueled Stoves

    EPA Science Inventory

    A webinar, entitled Update on EPA Stove Testing, Focus on Batch-Fueled Stoves, will be presented by Jim Jetter, EPA, and will be hosted by the Global Alliance for Clean Cookstoves on August 20, 2013. The purpose of this webinar is to (1) provide an update on the EPA cookstove te...

  1. What makes people cook with improved biomass stoves. A comparative international review of stove programs

    SciTech Connect

    Barnes, D.F.; Openshaw, K.; Smith, K.R.; Plas, R.

    1994-05-01

    Explores the successes and failures of stove programs--the use of biomass stoves, in particular--and suggests how adoption rates can be improved. This review of stove programs focuses on the use in developing countries of biomass stoves, which burn fuels such as wood, charcoal, and agricultural residues. Relied on by hundreds of millions of people, these fuels are overused and pose numerous problems, including energy inefficiency, deforestation, increased time spent on fuel collection, and deleterious health and environmental effects. Some of these problems can be alleviated by the use of modern, efficient biomass stoves, but many developing country households have been reluctant to use them. This study suggests how adoption rates can be improved consistently. Even though the modern biomass stove is more expensive than the traditional one, it pays for itself in fuelwood savings. The improved stoves are most popular when they are manufactured locally and are clearly durable, clean, and easily used. The authors suggest how to improve distribution of the stoves and how government subsidies and external support from donors and international organizations can be helpful. Annexes provide evaluations of improved cookstoves and cover projects surveyed for the study.

  2. 40 CFR 98.172 - GHGs to report.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ..., blast furnace stoves, boilers, process heaters, reheat furnaces, annealing furnaces, flame suppression... except you must use the default CO2 emission factors for coke oven gas and blast furnace gas from Table C... blast furnace gas in Table C-2 of subpart C of this part. (c) You must report process CO2 emissions...

  3. 40 CFR 98.172 - GHGs to report.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ..., blast furnace stoves, boilers, process heaters, reheat furnaces, annealing furnaces, flame suppression... flares that burn blast furnace gas or coke oven gas according to the procedures in § 98.253(b)(1) of... blast furnace gas from Table C-1 to subpart C in Equations Y-2 and Y-3 of subpart Y. You must report...

  4. 40 CFR 98.172 - GHGs to report.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ..., blast furnace stoves, boilers, process heaters, reheat furnaces, annealing furnaces, flame suppression... flares that burn blast furnace gas or coke oven gas according to the procedures in § 98.253(b)(1) of... blast furnace gas from Table C-1 to subpart C in Equations Y-2 and Y-3 of subpart Y. You must report...

  5. 40 CFR 98.172 - GHGs to report.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ..., blast furnace stoves, boilers, process heaters, reheat furnaces, annealing furnaces, flame suppression... flares that burn blast furnace gas or coke oven gas according to the procedures in § 98.253(b)(1) of... blast furnace gas from Table C-1 to subpart C in Equations Y-2 and Y-3 of subpart Y. You must report...

  6. 40 CFR 98.172 - GHGs to report.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ..., blast furnace stoves, boilers, process heaters, reheat furnaces, annealing furnaces, flame suppression... flares that burn blast furnace gas or coke oven gas according to the procedures in § 98.253(b)(1) of... blast furnace gas from Table C-1 to subpart C in Equations Y-2 and Y-3 of subpart Y. You must report...

  7. Burns from a stove burst: analysis of 34 cases.

    PubMed

    Ahmad, M; Hussain, S S; Malik, S A

    2007-12-31

    Burns continue to be a major environmental factor responsible for significant morbidity and mortality in developing countries and, in particular, burns due to stove bursts are a major problem. Two types of stoves are available in Pakistan: gas stoves and kerosene stoves. The state is considered of patients burned by stove bursts in general, and also with specific reference to 34 adult patients admitted with stove burns to our hospital in Pakistan. Various treatment options were used, and the patients' treatment and outcome are reported. The continued commercialization of such stoves, and especially of the gas stove, is is a cause of serious and permanent consequences that represent a danger for the population. Proper care should be observed when handling them because, as always, prevention is better than cure.

  8. Device for automatically charging a woodburning stove

    SciTech Connect

    Michael, J.A.

    1981-12-29

    A device for automatically dropping logs at a predetermined time for charging a fire laid on the bottom of a woodburning stove. The device includes a pair of elongated arcuate shaped log supporting members each of which is journaled within the stove adjacent a respective top side corner thereof. A latching system is connected to the log supporting member for releasably maintaining the log supporting members in a substantially horizontal supporting position. An electrically operated movable member is connected to the latching system for releasing the latching system upon being energized under control of a timing device at a predetermined time. As a result, the stove can be automatically charged during the middle of the night ensuring a fire in the morning.

  9. Heat control device for a wood or coal burning stove

    SciTech Connect

    Pearson, P.W.

    1983-05-17

    A heat control device for a stove which burns solid fuel and in which the heat output of fuel combustion is regulated in order to control within preselected temperature ranges the temperature of the combustion chamber of the stove and the ambient air temperature of the environment being heated by the stove.

  10. Experimental research on the characteristics of softening and melting of iron ores as significant factor of influence on gas permeability of blast furnace charge

    NASA Astrophysics Data System (ADS)

    Branescu, E.; Blajan, A. O.; Constantin, N.

    2015-06-01

    It is widely accepted as a cohesive zone is directly influenced by softening and melting properties of iron ores, preparations (crowded, pellets, which represents about 90%, of the loads with metal furnace intake), or uncooked (raw ores ranked). Important results can be obtained through the study of behavior of ferrous materials at temperatures above 1000 ° C. Starting from research methods presented in the literature, this paper presents itself in carrying out their own laboratory experiments, conducted with the aim of analysing the softening and melting properties of sinter iron cores.

  11. Wood burning stove having water heater

    SciTech Connect

    Moffett, D.J.

    1984-03-27

    A solid fuel burning stove having a hot water heating means. A water containing chamber open at the top for communication with room air serves the dual purpose of providing a heat sink for preheating water while at the same time providing a means for humidifying the room air. Domestic water heating coils are positioned so that cold water flows first through coils located at the water containing reservoir where it is preheated and then passes into the combustion chamber where it is heated to a high temperature before flowing into a hot water tank. The stove is preferably also provided with a small baking oven.

  12. Tube furnace

    DOEpatents

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  13. Adoption of appropriate technology: smokeless wood stoves in Rajasthan, India

    SciTech Connect

    Fraser, A.H.

    1987-01-01

    A multi-method research design consisting of in-depth interviews with program officials and builders, field-level observation, and field surveys with randomly chosen acceptors was used to provide a unique set of insights into the process of diffusion and acceptance of improved smokeless wood stoves in Rajasthan, India. Over 450 village women were interviewed about their energy use, use of their stove, and cooking practices as well as family characteristics. These women were improved stove acceptors and non-acceptors associated with three improved stove-disseminating organizations in Rajasthan, the Rural Development Department of the Rajasthan state government, the Local Self Government Institute and the Social Work and Research Center. The improved stoves disseminated by these three programs are all largely subsidized by the Government of India. A variable named Levels of Acceptance is used to aid in quantifying differences in stove condition and frequency of stove use.

  14. Furnace assembly

    DOEpatents

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  15. Furnace assembly

    DOEpatents

    Panayotou, Nicholas F.; Green, Donald R.; Price, Larry S.

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  16. Kinetics of the reaction of iron blast furnace slag/hydrated lime sorbents with SO{sub 2} at low temperatures: effects of the presence of CO{sub 2}, O{sub 2}, and NOx

    SciTech Connect

    Liu, C.F.; Shih, S.M.

    2009-09-15

    The effects of the presence of CO{sub 2}, O{sub 2}, and NOx in the flue gas on the kinetics of the sulfation of blast furnace slag/hydrated lime sorbents at low temperatures were studied using a differential fixed-bed reactor. When O{sub 2} and NOx were not present simultaneously, the reaction kinetics was about the same as that under the gas mixtures containing SO{sub 2}, H{sub 2}O, and N{sub 2} only, being affected mainly by the relative humidity. The sulfation of sorbents can be described by the surface coverage model and the model equations derived for the latter case. When both O{sub 2} and NOx, were present, the sulfation of sorbents was greatly enhanced, forming a great amount of sulfate in addition to sulfite. The surface coverage model is still valid in this case, but the model equations obtained show a more marked effect of relative humidity and negligible effects of SO{sub 2} concentration and temperature on the reaction. The effect of sorbent composition on the reaction kinetics was entirely represented by the effects of the initial specific surface area (S{sub g0}) and the Ca molar content (M{sup -1}) of sorbent. The initial conversion rate of sorbent increased linearly with increasing S{sub g0}, and the ultimate conversion increased linearly with increasing S{sub g0}M{sup -1}. The model equations obtained in this work are applicable to describe the kinetics of the sulfation of the sorbents in the low-temperature dry and semidry fine gas desulfurization processes either with an upstream NOx, removal unit or without.111

  17. Effects of burn rate, wood species, altitude, and stove type on wood-stove emissions

    SciTech Connect

    McCrillis, R.C.; Burnet, P.G.

    1990-01-01

    The paper discusses an emission measurement program in Boise, ID, designed to identify the potential mutagenic impact of residential wood burning on ambient and indoor air. One facet of this field sampling involved obtaining emission samples from chimneys serving wood burning appliances in Boise. A parallel project was undertaken in an instrumented woodstove test laboratory to quantify woodstove emissions during operations typical of Boise usage. Test results showed wide variability probably due primarily to the difficulty in duplicating conditions during stove start-up. Total woodstove dilution sampling system (WSDSS) emissions showed the expected inverse correlation with burnrate for the conventional stove and nearly flat for the catalytic stove. While there appeared to be little or no correlation of total WSDSS emissions with altitude, the sum of the 16 polynuclear aromatic hydrocarbons (PAHs) quantified showed a direct correlation with altitude: higher PAH emissions at the higher altitude. Two woodstoves were operated in the test laboratory over a range of burnrates, burning either eastern oak or white pine from the Boise area. A conventional stove, manufactured in the Boise area, was tested at altitudes of 90 and 825 m. A catalytic stove was tested only at the high altitude. Pine produced a higher PAH emission rate than oak.

  18. Wood stove with safety forced air system

    SciTech Connect

    Erickson, A.J.; Thulman, R.D.

    1982-08-03

    A high efficiency, air-tight wood stove has a firebox with front, side, rear, top and bottom walls, primary air introducing means for admitting combustion air into the firebox, air flow means adjacent the bottom of the firebox for directing a flow of air upwardly across at least one firebox wall, at least one supplemental air inlet for diverting a portion of the air from the air flow means into the firebox, fan means for forcing air through the air flow means and through the supplemental air inlet, the size of the primary air introducing means being chosen to automatically restrict the combustion in the firebox if the fan means stops to maintain the temperature of the stove and surroundings at safe levels.

  19. Free-standing stove and fireplace apparatus

    SciTech Connect

    Wells, W. T.

    1985-11-19

    Free-standing stove/fireplace apparatus includes a plurality of heated air chambers disposed about a firebox and flue, with air intake and air outlet passages located at various heights for the convection heating of air in the room in which the apparatus is disposed and with provisions for utilizing outside air for combustion purposes to allow the firebox to be isolated from the room air.

  20. Evaluation of low-emission wood stoves. Research report (Final)

    SciTech Connect

    Shelton, J.W.; Gay, L.W.

    1986-06-01

    Emissions and efficiencies of five residential wood-burning heaters were measured. Measured emissions included particulate matter (PM), carbon monoxide (CO), hydrocarbons (HC), polycyclic aromatic hydrocarbons (PAHs), benzene, oxides of nitrogen (NOx), total combustibles, elemental carbon, cyanide (CN-), ammonia (NH/sub 3/) and creosote. Three fuels were used, although not in all appliances -- dimensional Douglas fir lumber (as specified in the Oregon and Colorado emissions standards), seasoned oak logs and green oak logs. The appliances consisted of a conventional airtight stove, a catalytic stove, two non-catalytic advanced technology stoves, and a wood pellet stove. Appliance effects were strong. All products of incomplete combustion (PM, CO, HC, benzene, PAH, elemental carbon, creosote and combustibles) were lowest for the pellet burner, next lowest for the catalytic stove, and highest for the conventional airtight stove.

  1. Effects of pellet stove on recovery from mental fatigue

    PubMed Central

    Tanaka, Masaaki; Yamada, Hiromi; Nakamura, Takayuki; Watanabe, Yasuyoshi

    2012-01-01

    Summary Background Exposure to a warm environment has been reported to be effective for recovery from mental fatigue. However, there have been no reports examining the effects of a pellet stove on recovery from mental fatigue. The purpose of this study was to examine the effects of a pellet stove on recovery from mental fatigue. Material/Methods In this placebo-controlled, crossover experiment, 16 healthy volunteers were randomized into the pellet stove and control groups. After a 30-min fatigue-inducing mental task session, participants moved to a recovery room with (pellet stove condition) or without (control condition) a pellet stove to see the image of a pellet stove for 30 min. Results After the recovery session, the participants exposed to the pellet stove condition showed lower total error counts of a cognitive test, higher levels of subjective healing, comfort, and warmth, and sympathetic nerve activity and higher parasympathetic nerve activity as compared with the control condition. Conclusions These results provide evidence that improved cognitive function, subjective mental states, and balance of the autonomic nervous activities result from using a pellet stove during the recovery session. Hence, the pellet stove was effective for the recovery from mental fatigue. PMID:22367125

  2. Wood-burning stove and method for burning wood

    SciTech Connect

    Van Der Linden, R.E.

    1983-02-08

    A wood-burning stove utilizes a volatilization chamber inserted within the combustion chamber of the stove. The volatilization chamber contains a charge of wood which is heated to drive off combustible gases and vapors. The combustible gases and vapors are thereafter burned in the combustion chamber of the stove by being passed through a layer of solid fuel W hich includes a substantial amount of charcoal residue from previous volatilized wood. The heat generated by burning the volatile material is used to produce additional volatiles as well as to heat the stove.

  3. Crystal Furnace

    NASA Technical Reports Server (NTRS)

    1985-01-01

    A "melt recharging" technique which eliminates the cooldown and heating periods in a crystal "growing" crucible, resulted from a Jet Propulsion Laboratory (JPL)/Kayex Corporation program. Previously, the cost of growing the silicon solar cells had been very high. The JPL/Kayex system improved productivity by serially growing crystals from the same crucible using a melt recharger which made it possible to add raw silicon to an operating crucible. An isolation value, developed by Kayex, allowed the hopper to be lowered into the crucible without disturbing the inert gas atmosphere. The resulting product, a CG6000 crystal growing furnace, has become the company's major product.

  4. Aerodynamics of a promising vortex furnace design

    NASA Astrophysics Data System (ADS)

    Anufriev, I. S.; Strizhak, P. A.; Chernetskii, M. Yu.; Shadrin, E. Yu.; Sharypov, O. V.

    2015-08-01

    The aerodynamics of a promising vortex furnace design with secondary top blasting has been studied. Flow velocity fields have been measured in an isothermal laboratory model of the furnace using a digital tracer imaging (particle image velocimetry) technique. Three-dimensional diagnostics of flow structure in the combustion chamber has been carried out by the method of laser Doppler anemometry. Processing of the obtained data using the criterion of "minimum total pressure" has been used to visualize the spatial structure of the vortex core.

  5. Improved flue for wood burning stove. Final report

    SciTech Connect

    Tate, S.

    1983-01-01

    The stove is the Russian Fireplace - a heavy masonry heater used in northern Europe for hundreds of years. These fireplaces use a long winding flue within the stove to extract most of the usable heat. The design of the flue and operating experience are reviewed. (MHR)

  6. Fuel efficient stoves for the poorest two billion

    NASA Astrophysics Data System (ADS)

    Gadgil, Ashok

    2012-03-01

    About 2 billion people cook their daily meals on generally inefficient, polluting, biomass cookstoves. The fuels include twigs and leaves, agricultural waste, animal dung, firewood, and charcoal. Exposure to resulting smoke leads to acute respiratory illness, and cancers, particularly among women cooks, and their infant children near them. Resulting annual mortality estimate is almost 2 million deaths, higher than that from malaria or tuberculosis. There is a large diversity of cooking methods (baking, boiling, long simmers, brazing and roasting), and a diversity of pot shapes and sizes in which the cooking is undertaken. Fuel-efficiency and emissions depend on the tending of the fire (and thermal power), type of fuel, stove characteristics, and fit of the pot to the stove. Thus, no one perfect fuel-efficient low-emitting stove can suit all users. Affordability imposes a further severe constraint on the stove design. For various economic strata within the users, a variety of stove designs may be appropriate and affordable. In some regions, biomass is harvested non-renewably for cooking fuel. There is also increasing evidence that black carbon emitted from stoves is a significant contributor to atmospheric forcing. Thus improved biomass stoves can also help mitigate global climate change. The speaker will describe specific work undertaken to design, develop, test, and disseminate affordable fuel-efficient stoves for internally displaced persons (IDPs) of Darfur, Sudan, where the IDPs face hardship, humiliation, hunger, and risk of sexual assault owing to their dependence on local biomass for cooking their meals.

  7. Pellet stove with enhanced air circulation efficiency

    SciTech Connect

    Burke, T.M.; Burke, W.L.

    1992-06-23

    This patent describes a stove for converting fuel to heat. It comprises means defining a fuel storage area; means for pressurizing the fuel storage area, the means comprising a single air blowing means; means defining a combustion area for allowing combustion to take place; vent means for venting air from the combustion area; means defining a heat exchange area adjacent to and in contact with the combustion area for removing heat from the combustion area; and means for conducting pressurized air from the fuel storage area directly to the combustion area and directly to the heat exchange area.

  8. Heat extractor and shield for room stoves and the like

    SciTech Connect

    Johnson, A.V.

    1980-06-10

    An apparatus is described for extracting heat from the waste gases of a stove to heat the air in the room. The apparatus is mounted on the stove and includes a central chamber in which an inner core, having a plurality of passageways, is positioned. Waste gases from the stove enter the central chamber, pass through the passageways of the inner core so as to heat the air surrounding the inner core, and then exit from the central chamber. A removably mounted closure is mounted on the top end of the central chamber to enable cleaning of the insides of the passageways. A heat shield which extends below the bottom end of the central chamber so as to surround the back and sides of the stove is provided to protect adjacent walls from the heat radiated by the stove.

  9. Stove with co-axial vent and flue design

    SciTech Connect

    Hyatt, J.R.

    1983-02-15

    The present invention relates to a stove of the type having a firebox and a second outer wall that defines an air passageway around the fire-box. Provided with the stove is a fan for forcing air around the defined air passageway for collecting heat from a burning fire within the firebox. A flue is communicatively connected with the firebox and extends therefrom through the defined air passageway and on through the outer wall structure of the stove. Co-axially disposed around the flue and communicatively connected with the air passageway is a vent for directing heated air from the stove. The co-axial relationship of the vent and flue assures that the flue gases must pass within the heated air passing in the vent or vice versa, and this gives rise to a very efficient stove inasmuch as a substantial portion of the heat associated with the flue gases being exhausted is transferred to the vented air.

  10. Adapter for venting a stove through a fireplace

    SciTech Connect

    Scullin, R.J.

    1982-05-18

    An adapter is provided for use in venting a coal or wood burning stove through the flue of a fireplace. The adapter includes a fireproof board and a metal pressure plate, each formed with a central opening to receive the exhaust end of stove pipe from the stove. The board and plate are fitted into the fireplace flue and held there by means of a pair of longitudinally adjustable legs, the lower ends of which press against the floor of the fireplace. The pressure plate is provided with studs to receive the upper ends of the legs and tabs are provided on the plate at the sides of the stove pipe hole for fastening with the stove pipe.

  11. Engineering development of a clean burning residential wood stove

    SciTech Connect

    Knoke, G.S.; Malte, P.C.; Butler, G.W.

    1982-04-01

    Results are presented of a survey undertaken to assess the basic problems of residential wood stoves and the design approaches for the development of a clean wood-burning stove. It is determined that mean combustion temperatures approaching 1000C are needed, and that well-mixed, well-aerated flames are essential for low emissions. Also, controlled pyrolysis hot char-volatiles interaction, and controlled air flow are important considerations for clean burning of sticks and logs. The development of a mathematical and computational model of the residential wood stove based upon gasification, pyrolysis, combustion, fluid dynamic, and heat transfer processes in the stove is discussed. It is determined that a modular stove for laboratory testing and prototype design is feasible.

  12. Modified Claus furnace

    SciTech Connect

    Reed, R.L.

    1986-03-11

    A Claus thermal conversion furnace is described comprising a primary furnace chamber, a burner in the primary furnace chamber, an oxidant containing gas supply inlet connected to the burner, a hydrogen sulfide containing gas supply conduit connected to the burner, an outlet extending from the furnace, a secondary reaction chamber in heat but not gas exchange relationship with the primary furnace chamber, the secondary reaction chamber extending through the length of the primary furnace chamber to a point in the outlet extending from the furnace, a hydrogen sulfide decomposing catalyst in the secondary reaction chamber, a hydrogen sulfide containing gas supply conduit connected to the secondary reaction chamber.

  13. Retrofit catalytic converter for wood-burning stoves

    SciTech Connect

    1983-01-01

    The major purpose of this project was to design, fabricate, test, and evaluate a retrofit catalytic converter for woodburning stoves. In the interim between our date of application March 5, 1981 and the beginning of the grant period December 1, 1981, several such devices became commercially available. Therefore, we decided to modify the purpose and direction of our project. In summary, we designed and constructed a calorimeter room in a building located on the campus of Northern Kentucky University. We equipped this room with a woodburning stove and a metal chimney extending through the roof. We designed and constructed the appropriate instrumentation for monitoring the heat output of the stove. We observed and recorded the operating characteristics of this stove over a period of several days. We then equipped the stove with a barometric damper and repeated the experiment. We are now in the process of equipping the stove with a catalytic converter. Thus the major emphasis of the project currently is to test and evaluate several commercial retrofit devices which are purported to reduce creosote and/or increase the efficiency of a woodburning stove.

  14. Designing modern furnace cooling systems

    NASA Astrophysics Data System (ADS)

    Merry, J.; Sarvinis, J.; Voermann, N.

    2000-02-01

    An integrated multidisciplinary approach to furnace design that considers the interdependence between furnace cooling elements and other furnace systems, such as binding, cooling water, and instrumentation, is necessary to achieve maximum furnace production and a long refractory life. The retrofit of the BHP Hartley electric furnace and the Kidd Creek copper converting furnace are successful examples of an integrated approach to furnace cooling design.

  15. 78 FR 17157 - Approval of Air Quality Implementation Plans; Indiana; Disapproval of State Implementation Plan...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-20

    ... SIP, which EPA approved on January 19, 1989 (54 FR 2112), the blast furnace flare had a limit of 0.07... County, Indiana. This revision would remove the SO 2 emission limit for the blast furnace gas flare at... emission limits for a number of combustion units at ArcelorMittal, including blast furnace stoves,...

  16. 33. LOOKING EAST AT SPARE BUTTERFLY VALVE FOR BURNER CONNECTION ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. LOOKING EAST AT SPARE BUTTERFLY VALVE FOR BURNER CONNECTION ON HOT BLAST STOVES. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. Heating stove which includes a pyrolysis gasifier

    SciTech Connect

    Beierle, F.P.; Boyer, B.T.; Suisse, R.A.

    1988-04-19

    A heating stove is described comprising: gasifier means for reduction of biomass input material to produce fuel gas and charcoal; means for burning the fuel gas produced by the gasifier means; means for drawing air through the gasifier means and for moving the fuel gas produced by the gasifier means to the fuel gas burner; means for automatically adding biomass input material to the gasifier means when the biomass input material present in the gasifier means is below a preselected level; means for automatically igniting the existing charcoal is the gasifier means in response to a thermostat changing to an on condition from an off condition; means for automatically controlling the level of charcoal in the gasifier means; and means for automatically terminating the operation of the gasifier means when the thermostat is in an off condition and the biomass input material has been substantially all reduced to charcoal.

  18. 11. STOVE NUT USED IN THE MILL WHEN THE BRAKE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. STOVE NUT USED IN THE MILL WHEN THE BRAKE WHEEL DROVE ONE PAIR OF MILLSTONES DIRECTLY; FOUND ON THE FIRST FLOOR OF THE WINDMILL AT WATERMILL - Windmill at Water Mill, Montauk Highway & Halsey Lane, Water Mill, Suffolk County, NY

  19. Cord Wood Testing in a Non-Catalytic Wood Stove

    SciTech Connect

    Butcher, T.; Trojanowski, R.; Wei, G.

    2014-06-30

    EPA Method 28 and the current wood stove regulations have been in-place since 1988. Recently, EPA proposed an update to the existing NSPS for wood stove regulations which includes a plan to transition from the current crib wood fuel to cord wood fuel for certification testing. Cord wood is seen as generally more representative of field conditions while the crib wood is seen as more repeatable. In any change of certification test fuel, there are questions about the impact on measured results and the correlation between tests with the two different fuels. The purpose of the work reported here is to provide data on the performance of a noncatalytic stove with cord wood. The stove selected has previously been certified with crib wood which provides a basis for comparison with cord wood. Overall, particulate emissions were found to be considerably higher with cord wood.

  20. 14. PIPE MACHINE, WORK BENCH, SCALE, RADIAL DRILL AND STOVE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. PIPE MACHINE, WORK BENCH, SCALE, RADIAL DRILL AND STOVE (L TO R) LOOKING WEST. - W. A. Young & Sons Foundry & Machine Shop, On Water Street along Monongahela River, Rices Landing, Greene County, PA

  1. WOOD STOVE EMISSIONS: PARTICLE SIZE AND CHEMICAL COMPOSITION

    EPA Science Inventory

    The report summarizes wood stove particle size and chemical composition data gathered to date. [NOTE: In 1995, EPA estimated that residential wood combustion (RWC), including fireplaces, accounted for a significant fraction of national particulate matter with aerodynamic diameter...

  2. 118. Guillotine type gate (in open position) to regulate stove ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    118. Guillotine type gate (in open position) to regulate stove exhausts to underground flue. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  3. 108. Cylindrical chamber where gas exits stove to below ground ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    108. Cylindrical chamber where gas exits stove to below ground flue that leads to stack. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  4. Low-inertia stove for annealing in purified helium

    SciTech Connect

    Arbuzov, V.L.; Davletshin, A.E.

    1995-06-01

    A low-inertia stove attached to a transport helium Dewar vessel is described. It was designed for studying how point defects anneal after irradiation or quenching, ageing of alloys, segregation phenomena, ordering in solids, etc. through residual resistivity.

  5. INTERIOR DETAIL, STOVE. SMALL CHARCOAL FIRES WERE LIT IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR DETAIL, STOVE. SMALL CHARCOAL FIRES WERE LIT IN THE DEPRESSIONS, WHICH WERE COVERED WITH IRON GRATES TO SUSPEND POTS OVER THE HEAT SOURCE - The Woodlands, 4000 Woodlands Avenue, Philadelphia, Philadelphia County, PA

  6. 20. VIEW LOOKING FORWARD IN GALLEY, SHOWING GALLEY STOVE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. VIEW LOOKING FORWARD IN GALLEY, SHOWING GALLEY STOVE AND DECK BEAM OVERHEAD BEARING CARVED INSCRIPTION '35 TONS NO. 226177.' - Pilot Schooner "Alabama", Moored in harbor at Vineyard Haven, Vineyard Haven, Dukes County, MA

  7. Novel Heat Controller for Thermogenerators Working on Uncontrolled Stoves

    NASA Astrophysics Data System (ADS)

    Juanicó, Luis E.; Rinalde, Fabián; Taglialavore, Eduardo; Molina, Marcelo

    2013-07-01

    This paper describes the development of a thermogenerator designed for uncontrolled firewood household stoves. It was built on BiTe thermoelectric (TE) modules, and it uses a water pot as a cooling device that also serves as a hot water source. An original heat controller was developed; it has low thermal resistance ( R) during low-power operation, but its R can be continuously increased according to the stove temperature so that the TE never overheats while its power generation is optimized.

  8. Using SPL (Spent Pot-Lining) as an Alternative Fuel in Metallurgical Furnaces

    NASA Astrophysics Data System (ADS)

    Gao, Lei; Mostaghel, Sina; Ray, Shamik; Chattopadyay, Kinnor

    2016-09-01

    Replacing coke (coal) in a metallurgical furnace with other alternative fuels is beneficial for process economics and environmental friendliness. Coal injection is a common practice in blast furnace ironmaking, and spent pot-lining (SPL) was conceptualized as an alternative to coal. SPL is a resourceful waste from primary Aluminum production, with high carbon value. Equilibrium thermodynamics was used to calculate the energy content of SPL, and the compositional changes during SPL combustion. In order to capture the kinetics and mass transfer aspects, a blast furnace tuyere region CFD model was developed. The results of SPL combustion were compared with standard PCI coals, which are commonly used in blast furnaces. The CFD model was validated with experimental results for standard high volatile coals.

  9. Using SPL (Spent Pot-Lining) as an Alternative Fuel in Metallurgical Furnaces

    NASA Astrophysics Data System (ADS)

    Gao, Lei; Mostaghel, Sina; Ray, Shamik; Chattopadyay, Kinnor

    2016-05-01

    Replacing coke (coal) in a metallurgical furnace with other alternative fuels is beneficial for process economics and environmental friendliness. Coal injection is a common practice in blast furnace ironmaking, and spent pot-lining (SPL) was conceptualized as an alternative to coal. SPL is a resourceful waste from primary Aluminum production, with high carbon value. Equilibrium thermodynamics was used to calculate the energy content of SPL, and the compositional changes during SPL combustion. In order to capture the kinetics and mass transfer aspects, a blast furnace tuyere region CFD model was developed. The results of SPL combustion were compared with standard PCI coals, which are commonly used in blast furnaces. The CFD model was validated with experimental results for standard high volatile coals.

  10. Monitoring the heat output of a wood-burning stove

    SciTech Connect

    Modera, M.P.

    1986-01-01

    To find a simple means for monitoring the heat output of a wood stove, general engineering models of heat transfer are used to develop a model that predicts the heat output of a stove from measurements of surface temperature. Using the surface area and the measured surface temperature as inputs, the model predicts the heat output of the stove by radiation and natural convection. As a means of verification, surface temperature data from four wood stoves monitored in a calorimeter room are used to make heat output predictions. The predicted heat outputs are then compared with the actual heat outputs measured by the calorimeter room. The predictions involve several potential monitoring schemes: (1) separate temperature measurements for each surface of the stove, (2) an average temperature measurement for all stove surfaces, and (3) a single surface temperature measurement. The accuracies of the predictions are characterized by their geometric bias and scatter as well as their predictions of total energy delivered. The scatter is a measure of the trackability of the model, analogous to the arithmetic standard deviation. Predictions made from average temperature measurements are found to be as accurate as those based on individual temperature measurements, whereas single-temperature measurements cause an additional 5% uncertainty in predictions. For both the average temperature and individual temperature predictions, the bias is between 2% and 24%, with 16% as the typical scatter. The trend in the bias is underprediction, possible causes of which are discussed at length.

  11. Coal-fired tile stoves -- Efficiency and emissions

    SciTech Connect

    Jaszczur, T.; Lewandowski, M.; Szewczyk, W.; Zaczkowski, A.; Butcher, T.

    1995-08-01

    Coal-fired tile stoves are widely used in Poland for domestic heating. These massive stoves are fired for short periods once or twice each day, and the stored heat is slowly released into the room by natural convection. Low-quality coal is typically used, and these stoves are therefore a major source of air pollution. A facility has been constructed to study the efficiency and emissions characteristics of these stoves. Stove exhaust gas is directed into a dilution tunnel in which pollutant concentrations and emission rates are measured Efficiency is determined using a heat loss method In baseline tests, stove efficiencies were found to be higher than expected--60% to 65%. Emission factors are high for particulates, carbon monoxide (CO), and organics. Low-volatility ``smokeless fuels`` were tested as an alternative to the normal fuels. Using the normal operating procedure, these were found to yield a factor of 10 reduction in particulate emissions but a 50% increase in CO emissions. A new operating procedure was developed with these fuels in which CO levels were lower than with the normal fuel and efficiency increased to 70%. These smokeless fuels are seen as attractive options for improving regional air quality, partly because their use does not require capital investment by residents.

  12. Coal-fired tile stoves: Efficiency and emissions

    SciTech Connect

    Jaszczur, T.; Zaczkowski, A.; Lewandowski, M.; Butcher, T.; Szewczyk, W.

    1995-08-01

    Coal-fired tile stoves are widely used in Poland for domestic heating. These massive stoves,are fired for short periods once or twice each day, and the stored heat is slowly released into the room by natural convection Low-quality coal is typically used, and these stoves are therefore a major source of air pollution. A facility has been constructed to study the efficiency and emissions characteristics of these stoves. Stove exhaust gas is directed into a dilution tunnel in which pollutant concentrations and emission rates are measured. Efficiency is determined using a heat loss method. In baseline tests, stove efficiencies were found to be higher than expected -- 60% to 65%. Emission factors are high for particulates, carbon monoxide (CO), and organics. Low-volatility ``smokeless fuels`` were tested as an alternative to the normal fuels. Using the normal operating procedure, these were found to yield a factor of 10 reduction in particulate emissions but a 50% increase in CO emissions. A new operating procedure was developed with these fuels in which CO levels were lower than with the normal fuel and efficiency increased to 70%. These smokeless fuels are seen as attractive options for improving regional air quality, partly because their use does not require capital investment by residents.

  13. Heat treatment furnace

    SciTech Connect

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  14. Secondary combustion device for woodburning stove

    SciTech Connect

    Craver, R.D.

    1989-08-08

    This patent describes in a wood burning stove including an exhaust flue opening, a combustion chamber for primary combustion having an access door, a support for wood to be burned and a primary air inlet means for supplying air to support primary combustion of the wood to produce flue gases containing combustible particulate material, plenum means for directing the flue gases in a direction from the combustion chamber to the flue opening in a preselected path, and secondary combustion means for burning the particulate material in the flue gases before flue gases through the exhaust flue opening. The improvement comprising: the combustion chamber having a flue gas exit opening extending laterally across the top of the combustion chamber and communicating the combustion chamber with the plenum means, an elongated manifold extending laterally across and above the combustion chamber substantially coextensively with the flue gas exit opening, a number of air opening spaced longitudinally along the manifold and facing opposite the direction of the flue gases closely adjacent the flue gas exit opening, and an air inlet means for supplying ambient, secondary combustion air to the manifold for counterflow thereof from the openings into the path of the flue gases in a plurality of distinct jets.

  15. Method of blast heating

    SciTech Connect

    Voges, B.

    1984-06-05

    A method of and a device for blast heating is described, employing separate indirect heat exchangers for combustion air and fuel gas fed to a regenerator and flue gases discharged from the regenerator. The indirect heat exchangers share heat-transfer liquid recirculating in a circuit in which an auxiliary heat exchanger is connected. In the latter exchanger, the temperature of transfer liquid is increased by combustion of partial streams of combustion air and fuel gas branched off downstream of the indirect heat exchangers. The temperature is increased to such a value which preheats the fuel gas to a temperature at which a substitution of fuel gas of a low calorific value, such as waste gas from a blast furnace, for fuel gas of high calorific value, is made possible.

  16. Wood-stove hot-water systems. Final report

    SciTech Connect

    Leitman, S.

    1982-07-01

    The objective of this grant was to evaluate the efficiency and economics of installing hot water heating systems or wood stoves. To evaluate the efficiency, six systems were installed in North Florida households and monitored over two heating systems. Three of the systems installed were placed in the flue pipe and three in the stove box. Tests indicate the in-pipe systems yielded on an average 1575 to 1675 Btu/hour, while in-stove systems yielded from 1850 to 2700 Btu/hour on the average. A detailed analysis of the economics of system performance concluded that the installation of wood-stove hot water heating systems is a marginal investment for the Tallahassee area without the current energy tax credit program and a reasonably good investment with it. It was determined that if a person used the stove as a regular heat source in the Tallahassee area and system cost was near $400.00 that person was guaranteed to recover their investment in current dollars within the useful life of the system. As a person travels north to areas where the heating season is longer, these systems become more justified.

  17. Cooking method and apparatus for use with wood-burning stove

    SciTech Connect

    Syme, D.C.

    1984-08-21

    A solid fuel burning heating apparatus, used as a parlor stove, is also used for cooking. The stove is provided with a self-clearing top smoke chamber having a top cover over an aperture. A cooking tray is supported in the aperture when the stove is operating. The tray has a surface for holding coals and an opening communicating between the aperture and the interior of the stove. A perforate cooking surface is supported above the tray.

  18. Quantitative stove use and ventilation guidance for behavior change strategies.

    PubMed

    Johnson, Michael A; Chiang, Ranyee A

    2015-01-01

    Achieving World Health Organization air quality targets and aspirational fuel savings targets through clean cooking solutions will require high usage rates of high-performing products and low usage rates of traditional stoves. Catalyzing this shift is challenging as fuel and stove use practices associated with new technologies generally differ from those used with traditional technologies. Accompanying this shift with ventilation improvements can help further reduce exposure to emissions of health damaging pollutants. Behavior change strategies will be central to these efforts to move users to new technologies and minimize exposure to emissions. In this article, the authors show how behavior change can be linked to quantitative guidance on stove usage, household ventilation rates, and performance. The guidance provided here can help behavior change efforts in the household energy sector set and achieve quantitative goals for usage and ventilation rates. PMID:25839198

  19. Quantitative stove use and ventilation guidance for behavior change strategies.

    PubMed

    Johnson, Michael A; Chiang, Ranyee A

    2015-01-01

    Achieving World Health Organization air quality targets and aspirational fuel savings targets through clean cooking solutions will require high usage rates of high-performing products and low usage rates of traditional stoves. Catalyzing this shift is challenging as fuel and stove use practices associated with new technologies generally differ from those used with traditional technologies. Accompanying this shift with ventilation improvements can help further reduce exposure to emissions of health damaging pollutants. Behavior change strategies will be central to these efforts to move users to new technologies and minimize exposure to emissions. In this article, the authors show how behavior change can be linked to quantitative guidance on stove usage, household ventilation rates, and performance. The guidance provided here can help behavior change efforts in the household energy sector set and achieve quantitative goals for usage and ventilation rates.

  20. Mother`s 1993: Wood and coal stove advisory

    SciTech Connect

    Vivian, J.

    1993-12-01

    If you`re like me, you`ve been heating and cooking with wood long enough that you don`t want another lecture about the cozy charm of a wood fire, the money you can save over electric heat, why to clean your flue or how to stack a cord of wood. What you may want to know, however, is why you can`t get an efficient, new wood stove anymore without paying hundreds of dollars extra for a government-approved catalytic smoke combustor or {open_quotes}Hi-Tech{close_quotes} stove; how the wood smoke that we once considered benign can degrade our air quality, endangering health and property; and how the new government presence in home heating affects your use or sale of the {open_quotes}low-tech{close_quotes} Intrepid, Kodiak or Ashley airtight wood stove (or the faithful old coal-burner) that has warmed you for years.

  1. Comparative Use of Personal and Installed Tables and Stoves in Public Campgrounds.

    ERIC Educational Resources Information Center

    Bury, Richard L.; Dutra, Robert S.

    This survey reports the use of installed tables and stoves as compared with the use of personal tables and stoves at 20 campgrounds in the central Sierra Nevada during the summer of 1961. The data reveal about 70 percent of the campers brought a portable stove. Installed grates were used by only half of the campers who had them available, and…

  2. Biomass Stoves and Lens Opacity and Cataract in Nepalese Women

    PubMed Central

    Pokhrel, Amod K.; Bates, Michael N.; Shrestha, Sachet P.; Bailey, Ian L.; DiMartino, Robert B.; Smith, Kirk R.; Joshi, N. D.

    2014-01-01

    Purpose Cataract is the most prevalent cause of blindness in Nepal. Several epidemiologic studies have associated cataracts with use of biomass cookstoves. These studies, however, have had limitations, including potential control selection bias and limited adjustment for possible confounding. This study, in Pokhara city, in an area of Nepal where biomass cookstoves are widely used without direct venting of the smoke to the outdoors, focuses on pre-clinical measures of opacity, while avoiding selection bias and taking into account comprehensive data on potential confounding factors Methods Using a cross-sectional study design, severity of lenticular damage, judged on the LOCS III scales, was investigated in females (n=143), aged 20-65 years, without previously diagnosed cataract. Linear and logistic regression analyses were used to examine the relationships with stove type and length of use. Clinically significant cataract, used in the logistic regression models, was defined as a LOCS III score > 2. Results Using gas cookstoves as the reference group, logistic regression analysis for nuclear cataract showed the evidence of relationships with stove type: for biomass stoves, the odds ratio (OR) was 2.58 (95% confidence interval [CI]: 1.22-5.46) and, for kerosene stoves, the OR was 5.18 (95% CI: 0.88-30.38). Similar results were found for nuclear color (LOCS III score > 2), but no association was found with cortical cataracts. Supporting a relationship between biomass stoves and nuclear cataract was a trend with years of exposure to biomass cookstoves (p=0.01). Linear regression analyses did not show clear evidence of an association between lenticular damage and stove types. Biomass fuel used for heating was not associated with any form of opacity. Conclusions This study provides support for associations of biomass and kerosene cookstoves with nuclear opacity and change in nuclear color. The novel associations with kerosene cookstove use deserve further investigation

  3. Electromelt furnace evaluation

    SciTech Connect

    Reimann, G.A.; Welch, J.M.

    1981-09-01

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high.

  4. Blast Injuries

    MedlinePlus

    ... Service Members & Veterans Family & Caregivers Medical Providers Blast Injuries U.S. Army photo by Sgt. Gustavo Olgiati How ... tertiary injury Does a blast cause different brain injuries than blunt trauma? There currently is no evidence ...

  5. What makes people cook with improved biomass stoves. A comparative international review of Stove Programs. Energy series. World Bank technical paper

    SciTech Connect

    Barnes, D.F.; Openshaw, K.; Smith, K.R.; van der Plas, R.

    1994-05-01

    Hundreds of millions of people rely on woodfuels for most of their energy needs, despite the problems associated with traditional use of woodfuels. Modern, efficient biomass stoves can alleviate some of these problems by reducing some householders' cash outlays for fuel, diminishing the time others must spend to collect fuel, reducing air pollution, and relieving local pressure on wood resources. The study explores the successes and failures of stove programs and suggests how adoption rates can be improved more consistently. Under the right conditions, the social, economic, and environmental benefits of promoting improved stoves are large. Programs must be targeted carefully, however, to situations in which people pay high prices for fuel or walk long distances to collect fuelwood or other biomass materials. Subsidies may aid in the distribution of stoves but may not result in actual stove use. Ultimately, dissemination programs are most effective when they allow for interaction and feedback between stove designers, producers, and users.

  6. VIEW LOOKING EAST FROM TOP OF WORK ORDERS OFFICE, SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING EAST FROM TOP OF WORK ORDERS OFFICE, SHOWING HOT BLAST STOVES (RIGHT) WITH STACK, BLOWING ENGINE HOUSE IN FRONT. SKIP HOIST ENGINE HOUSE IN MIDDLE, BLAST FURNACES E AND F (5 AND 6) TO LEFT. - Cambria Iron Company, Blast Furnaces No. 5 & 6, Lower Works, Johnstown, Cambria County, PA

  7. 14. DETAIL OF CLEAN GAS MAIN (UPPER PIPE) AND ROUGH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. DETAIL OF CLEAN GAS MAIN (UPPER PIPE) AND ROUGH GAS MAIN FOR BLAST FURNACE No. 2 AT THE BASE OF HOT BLAST STOVES LOOKING EAST. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  8. Chemical and biological characterization of emissions from small residential stoves burning wood and charcoal

    SciTech Connect

    Ramdahl, T.; Alfheim, I.; Rustad, S.; Olsen, T.

    1982-01-01

    Emissions from a small residential wood stove and a newly developed residential stove burning charcoal have been characterized by chemical analysis and mutagenicity testing (Ames Salmonella test). For wood burning the samples were taken under normal and starved air conditions burning birch and spruce separately. The burning conditions in the stove seemed to influence the emissions to a larger extent than the type of wood. The emissions of aldehydes, benzene and polycyclic aromatic hydrocarbons from the charcoal-burning stove are lower by a factor of 25-1000 as compared to the wood stove. The mutagenicity of the emissions showed a similar trend.

  9. Ultraclean Radiant Furnace

    NASA Technical Reports Server (NTRS)

    Blair, David W.

    1989-01-01

    Relatively-inexpensive radiant furnace brings specimen in controlled atmosphere to temperature higher than previously attainable - nearly as high as maximum operating temperature of heating element. Heating element made of refractory material like tungsten, molybdenum, graphite, or silicon carbide, or consists of plasma or electric arcs. Furnace distributes heat fairly uniformly over surface of specimen.

  10. FIELD PERFORMANCE OF WOODBURNING STOVES IN CRESTED BUTTE, COLORADO

    EPA Science Inventory

    The paper discusses field emissions from woodstoves measured in Crested Butte, Colorado, during the winters of 1988-89 and 1989-90. Both particulate matter and carbon monoxide emissions were measured. The database from this work is large, including conventional stoves and EPA-cer...

  11. Development and optimization of a stove-powered thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Mastbergen, Dan

    Almost a third of the world's population still lacks access to electricity. Most of these people use biomass stoves for cooking which produce significant amounts of wasted thermal energy, but no electricity. Less than 1% of this energy in the form of electricity would be adequate for basic tasks such as lighting and communications. However, an affordable and reliable means of accomplishing this is currently nonexistent. The goal of this work is to develop a thermoelectric generator to convert a small amount of wasted heat into electricity. Although this concept has been around for decades, previous attempts have failed due to insufficient analysis of the system as a whole, leading to ineffective and costly designs. In this work, a complete design process is undertaken including concept generation, prototype testing, field testing, and redesign/optimization. Detailed component models are constructed and integrated to create a full system model. The model encompasses the stove operation, thermoelectric module, heat sinks, charging system and battery. A 3000 cycle endurance test was also conducted to evaluate the effects of operating temperature, module quality, and thermal interface quality on the generator's reliability, lifetime and cost effectiveness. The results from this testing are integrated into the system model to determine the lowest system cost in $/Watt over a five year period. Through this work the concept of a stove-based thermoelectric generator is shown to be technologically and economically feasible. In addition, a methodology is developed for optimizing the system for specific regional stove usage habits.

  12. Stove having auxiliary damper operably connected to access door

    SciTech Connect

    Webb, J.E.

    1981-07-28

    A stove of the wood burning type is provided with a smoke passage having a main opening adjacent the access door of the stove and an auxiliary opening therein which is located further away from the access door and more closely adjacent the rear portion of the smoke passage and the chimney than the main opening. A regulator damper controls the rate of flow of products of combustion from the combustion chamber through the main opening and the smoke passage to the chimney, and an auxiliary damper normally closes the auxiliary opening when the access door is in a normally closed position. Apparatus is operably associated with the auxiliary damper and the stove access door for effecting movement of the auxiliary damper from the normally closed position to the opened position prior to the access door being opened for redirecting the products of combustion through the auxiliary opening and thus further away from the access door so as to thereby prevent the escapement of smoke through the stove access opening when the access door is opened.

  13. Children's Respiratory Health After an Efficient Biomass Stove (Patsari) Intervention.

    PubMed

    Schilmann, Astrid; Riojas-Rodríguez, Horacio; Ramírez-Sedeño, Karina; Berrueta, Víctor M; Pérez-Padilla, Rogelio; Romieu, Isabelle

    2015-03-01

    Household use of fuelwood represents a socio-ecological condition with important health effects mainly in rural areas from developing countries. One approach to tackle this problem has been the introduction of efficient wood-burning chimney stoves. The aim of this study was to assess the impact of the introduction of Patsari stoves on the respiratory health of young children in highlands Michoacán, Mexico. A total of 668 households in six rural communities in a fuelwood using region were selected and randomized to receive an improved stove (Patsari) or rely entirely on the traditional wood fire until the end of the follow-up including 10 monthly visits. Adherence to the intervention was variable over the follow-up time. The actual use of the Patsari stove as reported by the mother showed a protective effect mainly on the upper and lower respiratory infection duration (IRR URI 0.79, 95% CI 0.70-0.89, and LRI 0.41, 95% CI 0.21-0.80) compared to households that used only an open fire. Fewer days of child's ill health represents saved time for the woman and avoided disease treatment costs for the family, as well as a decrease in public health costs due to a reduction in the frequency of patient visits.

  14. Interior of main shucking room. The castiron pot belly stove ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior of main shucking room. The cast-iron pot belly stove at center heated the room. Note the concrete tables and shucking stands lining the walls. - J.C. Lore Oyster House, 14430 Solomons Island Road, Solomons, Calvert County, MD

  15. Advanced steel reheat furnace

    SciTech Connect

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  16. Score-stoveTM Performance with modified resonating tube shape and layouts

    NASA Astrophysics Data System (ADS)

    Hossain, Md. M.; Malek, M. I.; Ehsan, Md.; Riley, P. H.

    2016-07-01

    An electricity-generating stove using thermo-acoustic phenomena was introduced by SCORE team UK in 2007 and later a modified version of the stove was adopted by BUET SCORE team in 2013 which could use both pressurized kerosene burner and wood. The prototype was first tested in the laboratory and then demonstrated to potential end users in several rural communities. The feedback from the stakeholders showed great interest towards electricity generating stoves but identified - stove size, longer cooking time, cost of the stove and maintenance issues to be challenges needed to be addressed to make it truly feasible for use in Bangladesh. Further research is being carried out in these aspects to improve the acceptability of this new technology. This paper states the work carried out in order to reduce the overall dimensions of the stove in which orientation of the resonating tubes play a major part. The straight PVC pipes of original design were replaced by corrugated flexible PVC pipes in order to make the stove compact and space efficient. Corrugated flexible pipes give more flexibility in layout design with small change in resonance characteristics. After parametric study and successive test runs, suitable orientation layouts for corrugated flexible pipes were identified, without much compromising the stove performance. Use of the flexible piping and fixed angle PVC bends could successfully reduce the overall stove dimensions as well as improve compactness and aesthetics of the stove. Incorporating the present findings in Score-Stove design could improve its feasibility and acceptability to the end users.

  17. Results of laboratory tests on wood-stove emissions and efficiency

    SciTech Connect

    Hubble, B.R.; Harkness, J.B.L.

    1981-01-01

    Air-tight, wood-burning stoves were operated in a manner consistent with typical residential heating requirements in order to determine particulate and carbon monoxide emissions and creosote build-up. Test data are presented as functions of burn-rates and stove efficiencies. The principal conclusions are that emissions from the stove used in this study are related to log-size and wood burn-rate and that CO and particulate emissions and creosote build-up increased with increasing efficiency of operation. Therefore, future environmental testing should be conducted at typical stove operating conditions, low burn-rates with large logs. In addition, heat-loss calculations show a trade-off between sensible heat loss and CO-fuel heat loss over the range of burn-rates studied. This indicates that, if further improvements in stove efficiencies are desired, improvements in stove combustion efficiency are needed. This also decreases stove emissions.

  18. Coarse particulate matter and airborne endotoxin within wood stove homes.

    PubMed

    McNamara, M; Thornburg, J; Semmens, E; Ward, T; Noonan, C

    2013-12-01

    Emissions from indoor biomass burning are a major public health concern in developing areas of the world. Less is known about indoor air quality, particularly airborne endotoxin, in homes burning biomass fuel in residential wood stoves in higher income countries. A filter-based sampler was used to evaluate wintertime indoor coarse particulate matter (PM₁₀₋₂.₅) and airborne endotoxin (EU/m³, EU/mg) concentrations in 50 homes using wood stoves as their primary source of heat in western Montana. We investigated number of residents, number of pets, dampness (humidity), and frequency of wood stove usage as potential predictors of indoor airborne endotoxin concentrations. Two 48-h sampling events per home revealed a mean winter PM₁₀₋₂.₅ concentration (± s.d.) of 12.9 (± 8.6) μg/m³, while PM₂.₅ concentrations averaged 32.3 (± 32.6) μg/m³. Endotoxin concentrations measured from PM₁₀₋₂.₅ filter samples were 9.2 (± 12.4) EU/m³ and 1010 (± 1524) EU/mg. PM₁₀₋₂.₅ and PM₂.₅ were significantly correlated in wood stove homes (r = 0.36, P < 0.05). The presence of pets in the homes was associated with PM₁₀₋₂.₅ but not with endotoxin concentrations. Importantly, none of the other measured home characteristics was a strong predictor of airborne endotoxin, including frequency of residential wood stove usage.

  19. An innovative method for nondestructive analysis of cast iron artifacts at Hopewell Furnace National Historic Site, Pennsylvania

    USGS Publications Warehouse

    Sloto, Ronald A.; Martin f. Helmke,

    2014-01-01

    Sampling cast iron produced by the furnace posed two problems. First, verification that the iron was actually cast at Hopewell Furnace was necessary, as some iron objects found at Hopewell may not have originated there. This was accomplished by using artifacts on display at the Hopewell visitor center (fig. 2). All artifacts on display have been positively attributed to the furnace, and stoves produced by the furnace are easily recognized by the name “Hopewell” cast into them. The second problem was the analysis of the trace metal content of the cast iron, because it was not possible to break off part of a historically important artifact and send it to a laboratory for analysis. This problem was solved when the USGS collaborated with West Chester University, which owns a portable X-ray fluorescence (XRF) spectrometer.

  20. INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS EVERY TWENTY MINUTES TO DETERMINE SIZE AND TEXTURE OF BATCH AND OTHER VARIABLES. FAN IN FRONT COOLS WORKERS AS THEY CONDUCT REPAIRS. FURNACE TEMPERATURE AT 1572 DEGREES FAHRENHEIT. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  1. Chimney stoves modestly improved indoor air quality measurements compared with traditional open fire stoves: results from a small-scale intervention study in rural Peru

    PubMed Central

    Hartinger, S.M.; Commodore, A.A.; Hattendorf, J.; Lanata, C.F.; Gil, A.I.; Verastegui, H.; Aguilar-Villalobos, M.; Mäusezahl, D.; Naeher, L.P.

    2015-01-01

    Nearly half of the world’s population depends on biomass fuels to meet domestic energy needs, producing high levels of pollutants responsible for substantial morbidity and mortality. We compare carbon monoxide (CO) and particulate matter (PM2.5) exposures and kitchen concentrations in households with study promoted intervention (OPTIMA-improved) stoves and control stoves in San Marcos Province, Cajamarca Region, Peru. We determined 48hr indoor air concentration levels of CO and PM2.5 in 93 kitchen environments and personal exposure, after OPTIMA-improved stoves had been installed for an average of seven months. PM2.5 and CO measurements did not differ significantly between OPTIMA-improved stoves and control stoves. Although not statistically significant, a post-hoc stratification of OPTIMA-improved stoves by level of performance revealed mean PM2.5 and CO levels of fully functional OPTIMA-improved stoves were 28% lower (n=20, PM2.5, 136μg/m3 95%CI 54–217) and 45% lower (n=25, CO, 3.2ppm, 95%CI 1.5–4.9) in the kitchen environment compared to the control stoves (n=34, PM2.5, 189μg/m3, 95%CI 116–261; n=44, CO, 5.8ppm, 95%CI 3.3–8-2). Likewise, although not statistically significant, personal exposures for OPTIMA-improved stoves were 43% and 167% lower for PM2.5 (n=23) and CO (n=25) respectively. Stove maintenance and functionality level are factors worthy of consideration for future evaluations of stove interventions. PMID:23311877

  2. General purpose rocket furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1979-01-01

    A multipurpose furnace for space vehicles used for material processing experiments in an outer space environment is described. The furnace contains three separate cavities designed to process samples of the widest possible range of materials and thermal requirements. Each cavity contains three heating elements capable of independent function under the direction of an automatic and programmable control system. A heat removable mechanism is also provided for each cavity which operates in conjunction with the control system for establishing an isothermally heated cavity or a wide range of thermal gradients and cool down rates. A monitoring system compatible with the rocket telemetry provides furnace performance and sample growth rate data throughout the processing cycle.

  3. Continuous ring furnaces

    SciTech Connect

    De Stefani, G.; Genevois, J.L.; Paolo, P.

    1981-01-06

    A smoke conducting apparatus for use particularly with continuous ring furnaces (e.g., Hoffman furnaces) wherein each furnace chamber is connected to the smoke channel, the latter being a metal pipe inclined slightly from horizontal and provided with one or more traps along the length of its bottom surface, each trap containing a removable receptacle, and heating means being disposed along the bottom of the channel to fluidize tarry deposits of combustion products so that such deposits will flow by gravity into the removable receptacle.

  4. High Temperature Transparent Furnace Development

    NASA Technical Reports Server (NTRS)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  5. Space station furnace facility

    NASA Astrophysics Data System (ADS)

    Cobb, Sharon D.; Lehoczky, Sandor L.

    1996-07-01

    The Space Shuttle Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity environment of the International Space Station. The facility is divided into the Core System and two Instrument Racks. The core system provides the common electrical and mechanical support equipment required to operate experiment modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first instrument rack include a high temperature gradient furnace with quench, and a low temperature gradient furnace. A new EM is planned to be developed every two years.

  6. Paired Straight Hearth Furnace

    SciTech Connect

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  7. Semicoke production and quality at Chinese vertical SJ furnaces

    SciTech Connect

    V.M. Strakhov; I.V. Surovtseva; A.V. D'yachenko; V.M. Men'shenin

    2007-05-15

    In Russia there has been little interest on the thermal processing of non-sintering coal. However it may be used to obtain many special types of coke and semicoke that are necessary for processes other than blast furnace smelting and employing small metallurgical coke fractions that do not meet the relevant quality requirements. China has recently made great progress in developing the thermal processing of coal (mainly energy coal) to obtain a highly effective product, semicoke, primarily used in metallurgy and adsorption process. The article considers the operation of a Chinese semicoking plant equipped with vertical SJ furnaces. The plant is in the Shenmu district of Shanxi province (Inner Mongolia). The enterprise includes two furnaces of total output of about 100,000 t/yr of semicoke.

  8. High temperature furnace

    DOEpatents

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  9. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    SciTech Connect

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  10. Predicting wood pellet stove ownership and acquisition in Albuquerque, NM

    SciTech Connect

    Lansford, R.; Skaggs, R.; Owensby, F.

    1994-12-31

    Wood pellet stove (WPS) ownership and acquisition in Albuquerque, New Mexico was predicted using a model of qualitative choice. Using data obtained from a telephone survey, households were divided into four groups: current WPS owners, non-owners considering ownership, non-owners not considering ownership, and those who had not heard of WPS technology. Variables used to predict what category a household will be in include homeowners` socioeconomic and home-heating characteristics. Results indicate few WPS stoves are currently in use in Albuquerque. However, current WPS owners and those considering WPS acquisition tend to have higher incomes, more years of education, larger homes, and use their fireplaces more frequently than average. Clean air regulations in Albuquerque will require changes in home woodburning. The WPS is an efficient and clean device; however, lack of knowledge of WPS technology, satisfaction with current heating systems, and limited awareness of the potential impact of clean air regulations indicate WPS usage in Albuquerque will remain limited.

  11. Combustion air intake system for wood-burning stove

    SciTech Connect

    Eisiminger, L.D.

    1982-02-23

    Hinged doors are provided on the front of a stove for sealably closing across a large opening through which logs can be loaded into a firebox within the stove. A cylindrical draft chamber is formed on an exterior surface of one or each of the doors. A draft cap is rotatable on a threaded stud which is coaxially secured in the cylindrical draft chamber. The draft cap includes an annular flange forming a sliding close-tolerance fit with an interior cylindrical wall of the draft chamber so that the cap can be rotated to vary the size of the draft chamber to selectively restrict the flow of air from a source through the draft chamber to the firebox whenever the doors are closed.

  12. Induced secondary combustion in wood stoves. Report for September 1988-March 1989

    SciTech Connect

    Spolek, G.A.; Wasser, J.H.; Hall, R.E.; Butts, N.L.

    1989-01-01

    The paper provides information useful for wood-stove designers concerned with reducing emissions. A dual-chamber wood stove was modified to induce secondary combustion by utilizing an ignition source and forced flow of secondary air. The ignition source was an electric flow plug installed in the secondary chamber. Secondary air flow was maintained at a preset flow rate and supply temperature. Wood was burned in the stove in a laboratory following a standard protocol, and the stack emissions were monitored continuously. The modified stove generally emitted less pollution than the same stove did prior to modification. Emission levels generally declined as the flow rate of secondary air and the supply air temperature were increased. Incorporating these modifications into a wood stove, with appropriate controls, represents an effective emission-control technology.

  13. Corrosion evaluation of stove pipe materials and surface treatments. Final report

    SciTech Connect

    Falco, J.J.; Levy, M.

    1983-02-01

    Due to the severe corrosion encountered by fielded blue-oxide finished mild steel stove pipes, the corrosion behavior of alternate stove pipe materials/coatings was assessed. Assessment was based on results of corrosion tests which simulated the operational environment. The data indicated that 310 stainless steel, aluminized, galvanized, and chromium plated mild steels can extend stove pipe service life significantly. Aluminized mild steel appears to be the most cost-effective substitute for the presently used material.

  14. High gradient directional solidification furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1985-01-01

    A high gradient directional solidification furnace is disclosed which includes eight thermal zones throughout the length of the furnace. In the hot end of the furnace, furnace elements provide desired temperatures. These elements include Nichrome wire received in a grooved tube which is encapsulated y an outer alumina core. A booster heater is provided in the hot end of the furnace which includes toroidal tungsten/rhenium wire which has a capacity to put heat quickly into the furnace. An adiabatic zone is provided by an insulation barrier to separate the hot end of the furnace from the cold end. The old end of the furnace is defined by additional heating elements. A heat transfer plate provides a means by which heat may be extracted from the furnace and conducted away through liquid cooled jackets. By varying the input of heat via the booster heater and output of heat via the heat transfer plate, a desired thermal gradient profile may be provided.

  15. Looking Northwest at Furnace Control Panels and Gas Control Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking Northwest at Furnace Control Panels and Gas Control Furnace in Red Room Within Recycle Recovery Building - Hematite Fuel Fabrication Facility, Recycle Recovery Building, 3300 State Road P, Festus, Jefferson County, MO

  16. Improved graphite furnace atomizer

    DOEpatents

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  17. CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN REROLL BAY. CAKES FROM THE CASTING SHOP ARE BROUGHT UP TO ROLLING TEMPERATURE IN ONE OF TWO (#130 AND 146) GAS-FIRED FURNACES. A RADIO-CONTROLLED OVERHEAD CRANE TRANSFERS CAKES FROM FLATCARS TO THE ROLLER LINE LEADING INTO THE FURNACE. CAKES ARE HEATED AT 900-1000 DEGREES FAHRENHEIT FOR THREE TO FOUR HOURS. RATED FURNACE CAPACITY IS 100,000 LBS.\\HOUR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  18. FIELD PERFORMANCE OF WOODBURNING STOVES IN CRESTED BUTTE DURING THE 1991-92 HEATING SEASON

    EPA Science Inventory

    The report gives results of an evaluation of the 1991-92 field performance of 11 woodburning stoves in and around Crested Butte, CO. Measurements included particulate matter (PM), carbon monoxide, total unburned hydrocarbons, and weekly average burn rates. The monitored stoves in...

  19. SOLID-FUEL HOUSEHOLD COOK STOVES: CHARACTERIZATION OF PERFORMANCE AND EMISSIONS

    EPA Science Inventory

    Previous studies have shown that some fuel-efficient solid-fuel cook stoves have had worse pollutant emissions of PICs (products of incomplete combustion) than traditional cooking methods. Better stoves have been developed to reduce emissions, but test results have not previously...

  20. Climate change impact of biochar cook stoves in western Kenyan farm households: system dynamics model analysis.

    PubMed

    Whitman, Thea; Nicholson, Charles F; Torres, Dorisel; Lehmann, Johannes

    2011-04-15

    Cook stoves that produce biochar as well as heat for cooking could help mitigate indoor air pollution from cooking fires and could enhance local soils, while their potential reductions in carbon (C) emissions and increases in soil C sequestration could offer access to C market financing. We use system dynamics modeling to (i) investigate the climate change impact of prototype and refined biochar-producing pyrolytic cook stoves and improved combustion cook stoves in comparison to conventional cook stoves; (ii) assess the relative sensitivity of the stoves' climate change impacts to key parameters; and (iii) quantify the effects of different climate change impact accounting decisions. Simulated reductions in mean greenhouse gas (GHG) impact from a traditional, 3-stone cook stove baseline are 3.50 tCO(2)e/household/year for the improved combustion stove and 3.69-4.33 tCO(2)e/household/year for the pyrolytic stoves, of which biochar directly accounts for 26-42%. The magnitude of these reductions is about 2-5 times more sensitive to baseline wood fuel use and the fraction of nonrenewable biomass (fNRB) of off-farm wood that is used as fuel than to soil fertility improvement or stability of biochar. Improved cookstoves with higher wood demand are less sensitive to changes in baseline fuel use and rely on biochar for a greater proportion of their reductions. PMID:21446727

  1. Climate change impact of biochar cook stoves in western Kenyan farm households: system dynamics model analysis.

    PubMed

    Whitman, Thea; Nicholson, Charles F; Torres, Dorisel; Lehmann, Johannes

    2011-04-15

    Cook stoves that produce biochar as well as heat for cooking could help mitigate indoor air pollution from cooking fires and could enhance local soils, while their potential reductions in carbon (C) emissions and increases in soil C sequestration could offer access to C market financing. We use system dynamics modeling to (i) investigate the climate change impact of prototype and refined biochar-producing pyrolytic cook stoves and improved combustion cook stoves in comparison to conventional cook stoves; (ii) assess the relative sensitivity of the stoves' climate change impacts to key parameters; and (iii) quantify the effects of different climate change impact accounting decisions. Simulated reductions in mean greenhouse gas (GHG) impact from a traditional, 3-stone cook stove baseline are 3.50 tCO(2)e/household/year for the improved combustion stove and 3.69-4.33 tCO(2)e/household/year for the pyrolytic stoves, of which biochar directly accounts for 26-42%. The magnitude of these reductions is about 2-5 times more sensitive to baseline wood fuel use and the fraction of nonrenewable biomass (fNRB) of off-farm wood that is used as fuel than to soil fertility improvement or stability of biochar. Improved cookstoves with higher wood demand are less sensitive to changes in baseline fuel use and rely on biochar for a greater proportion of their reductions.

  2. Adherence to reduced-polluting biomass fuel stoves improves respiratory and sleep symptoms in children

    PubMed Central

    2014-01-01

    Background Symptoms of sleep apnea are markedly increased in children exposed to smoke from biomass fuels and are reduced by kitchen stoves that improve indoor biomass pollution. However, the impact of adherence to the use of improved stoves has not been critically examined. Methods Sleep-related symptom questionnaires were obtained from children <15 years of age in 56 families residing in the communities of Lliupapuquio, Andahuaylas province in Peru before and 2 years after installation of less-polluting Inkawasi cooking stoves. Results 82 children with lifetime exposures to indoor fuel pollution were included. When compared to those alternating between both types of stoves or those using traditional stoves only, those children who exclusively used Inkawasi cooking stoves showed significant improvements in sleep and respiratory related symptoms, but some minor albeit significant improvements occurred when both stoves were concomitantly used. Conclusions Improvements in respiratory and sleep-related symptoms associated with elevated indoor biomass pollution occur only following implementation and exclusive utilization of improved kitchen stoves. PMID:24433576

  3. VIEW FROM THE EAST, SHOWING THE STOCK BINS IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE EAST, SHOWING THE STOCK BINS IN THE FOREGROUND, THE #1 BLAST FURNACE ON THE RIGHT, STOVES IN THE CENTER, AND THE #2 BLAST FURNACE ON THE LEFT. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  4. VIEW OF CENTRAL COMPLEX FROM THE EAST, SHOWING THE #1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF CENTRAL COMPLEX FROM THE EAST, SHOWING THE #1 BLAST FURNACE ON THE RIGHT, THE #2 BLAST FURNACE ON THE LEFT, AND THE BOILERS AND STOVES IN THE CENTER. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  5. On the possibilities of reduction in emission caused by home tile stoves in Cracow

    SciTech Connect

    Szewczyk, W.

    1995-12-31

    The coal-fired tile stoves are still very popular in Poland. The estimated total number of such home stoves operated in Cracow reaches ca. 100 000. Operation of these stoves during the heating season belongs to the most significant sources of air pollution. Type and scale of emission of the most important pollutants, caused by coal combustion in home stoves in Cracow has been determined basing upon the investigations carried out at the laboratory of the Department of Power Engineering Machines and Devices, Academy of Mining and Metallurgy, Cracow, Poland within the American-Polish Program of Elimination of Low Emission Sources in Cracow. Further experiments included in this Program allowed to estimate the attainable efficiency of home tile stoves and possible reduction in pollutant emission resulting from their operation. A short discussion of these data and capacities is presented in this lecture.

  6. Biomass conservation potential of pottery/ceramic lined Mamta Stove: An improved stove promoted under National Programme on Improved Cookstoves in India

    SciTech Connect

    George, R.; Yadla, V.L.

    1995-10-01

    To combat biomass scarcity and ensure a cleaner cooking environment with less drudgery, among other things, a variety of improved stoves are promoted under National Programme on Improved Cookstoves (NPIC). Mamta Stove (MS) is one among such improved stoves. An indepth study was undertaken covering a sample of twenty-five rural families with the primary objective of assessing fuel saving potential of MS under field conditions through Kitchen Performance Test (KPT). Conventional stove (CS) used in almost all the families was shielded horse-shoe shaped stove with a negligible proportion using three stone open fire. Nearly 88% depended only on zero private cost fuels. The mean number of persons for whom the stoves were used on the days of field measurements in case of CS and MS were 5.6 and 5.7 respectively with an SD of 1.16 and standard adult equivalent (SAE) was approximately 4. Cooking pots included a concave roasting pan, a deep frying pan and flat bottomed pots. The mean daily fuel consumption on CS and MS were estimated to be 4.88 kg and 3.75 kg respective, thereby, resulting in fuel saving to the tune of 24% on MS. The paper discusses at length the design features of CS and MS, meal pattern, cooking habits, need for user training, consumerism in the area of cooking and stove technology, economics of switching over to MS and policy implications of commercialization of hitherto subsidized stove program. Further, salient characteristics of high and low cooking fuel consumers on MS are presented to bring to limelight their profile.

  7. Particulate matter and carbon monoxide in highland Guatemala: indoor and outdoor levels from traditional and improved wood stoves and gas stoves.

    PubMed

    Naeher, L P; Leaderer, B P; Smith, K R

    2000-09-01

    Area 22-h average carbon monoxide (CO), total suspended particulates (TSP), particles less than 10 microns in diameter (PM10), and particles less than 2.5 microns in diameter (PM2.5) measurements were made in three test homes of highland rural Guatemala in kitchens, bedrooms, and outdoors on a longitudinal basis, i.e. before and after introduction of potential exposure-reducing interventions. Four cookstove conditions were studied sequentially: background (no stove in use); traditional open woodstove, improved woodstove with flue (plancha), and bottled-gas (LPG) stove. With nine observations each, kitchen PM2.5 levels were 56 micrograms/m3 under background conditions, 528 micrograms/m3 for open fire conditions, 96 micrograms/m3 for plancha conditions, and 57 micrograms/m3 for gas stove conditions. Corresponding PM10/TSP levels were 173/174, 717/836, 210/276, 186/218 micrograms/m3. Corresponding CO levels were 0.2, 5.9, 1.4, 1.2 ppm. Comparisons with other studies in the area indicate that the reductions in indoor concentrations achieved by improved wood-burning stoves deteriorate with stove age. Mother and child personal CO and PM2.5 measurements for each stove condition demonstrate the same trend as area measurements, but with less differentiation.

  8. The stove-in chest: a complex flail chest injury.

    PubMed

    Bloomer, Roger; Willett, Keith; Pallister, Ian

    2004-05-01

    The stove-in chest is a rare form of flail chest in which there is collapse of a segment of the chest wall, associated with a high immediate mortality. A 65-year-old male pedestrian was admitted with severe chest pain and dyspnoea, after being struck by a car. The initial chest radiograph demonstrated multiple right-sided rib fractures and pulmonary contusion. His gas exchange was good, and after pain relief via an epidural catheter was achieved, an intercostal drain was inserted into the right hemi-thorax. Clinically apparent deformation of the chest then occurred. A further chest radiograph confirmed the stove-in chest. The patient remained well initially, but on day 5 he deteriorated precipitously with respiratory failure, and signs of systemic sepsis. He died despite maximal ventilatory and inotropic support on the Intensive Care Unit (ICU). Post-mortem examination demonstrated congested, oedematous lungs with a right-sided empyema. The management of complex flail chest injuries requires treatment to be tailored to the individual patient. Early ventilatory support, despite good gas exchange, may have closed down the pleural space prevented the empyema. Prophylactic ventilation and possibly surgical stabilisation of the chest wall should be considered early in the course of admission, even when the conventional parameters to indicate ventilation are not met.

  9. High Efficiency Furnace

    SciTech Connect

    Hwang, K. S.; Koestler, D. J.

    1985-08-27

    Disclosed is a dwelling furnace having at least one clam-shell type primary heat exchanger in parallel orientation with a secondary heat exchanger, both the primary and secondary heat exchangers being vertically oriented relative to a furnace housing and parallel to the flow of air to be heated. The primary heat exchanger has a combustion chamber in the lower end thereof, and the lower end of the secondary heat exchanger exhausts into a tertiary heat exchanger oriented approximately perpendicular to the primary and secondary heat exchangers and horizontally relative to the housing, below the combustion chambers of the primary heat exchangers and below the exhaust outlet of the secondary heat exchanger. The tertiary heat exchanger includes a plurality of condensation tubes for retrieving the latent heat of condensation of the combustion gases. The furnace further comprises an induced draft blower for drawing combustion gases through the heat exchangers and inducting sufficient air to the combustion chamber of the primary heat exchanger for efficient combustion.

  10. High efficiency furnace

    SciTech Connect

    Hwang, K. S.; Koestler, D. J.

    1985-12-31

    Disclosed is a dwelling furnace having at least one clam-shell type primary heat exchanger in parallel orientation with a secondary heat exchanger, both the primary and secondary heat exchangers being vertically oriented relative to a furnace housing and parallel to the flow of air to be heated. The primary heat exchanger has a combustion chamber in the lower end thereof, and the lower end of the secondary heat exchanger exhausts into a tertiary heat exchanger oriented approximately perpendicular to the primary and secondary heat exchangers and horizontally relative to the housing, below the combustion chambers of the primary heat exchangers and below the exhaust outlet of the secondary heat exchanger. The tertiary heat exchanger includes a plurality of condensation tubes for retrieving the latent heat of condensation of the combustion gases. The furnace further comprises an induced draft blower for drawing combustion gases through the heat exchangers and inducting sufficient air to the combustion chamber of the primary heat exchanger for efficient combustion.

  11. An innovative method for nondestructive analysis of cast iron artifacts at Hopewell Furnace National Historic Site, Pennsylvania

    USGS Publications Warehouse

    Sloto, R.A.; Helmke, M.F.

    2011-01-01

    Iron ore containing elevated concentrations of trace metals was smelted at Hopewell Furnace during its 113 years of operation (1771-1883). For this study, we sampled iron ore, cast iron furnace products, slag, soil, groundwater, streamflow, and streambed sediment to determine the fate of trace metals released into the environment during the iron-smelting process. Standard techniques were used to sample and analyze all media except cast iron. We analyzed the trace-metal content of the cast iron using a portable X-ray fluorescence spectrometer, which provided rapid, on-site, nondestructive analyses for 23 elements. The artifacts analyzed included eight cast iron stoves, a footed pot, and a kettle in the Hopewell Furnace museum. We measured elevated concentrations of arsenic, copper, lead, and zinc in the cast iron. Lead concentrations as great as 3,150 parts per million were measured in the stoves. Cobalt was detectable but not quantifiable because of interference with iron. Our study found that arsenic, cobalt, and lead were not released to soil or slag, which could pose a significant health risk to visitors and employees. Instead, our study demonstrates these heavy metals remained with the cast iron and were removed from the site.

  12. 4. STRAIGHT ON VIEW OF CASTIRON RETORTS AT TOP OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. STRAIGHT ON VIEW OF CAST-IRON RETORTS AT TOP OF FURNACE SHOWING PORTION OF HOT BLAST STOVE AND TURNED HEAD. - Nassawango Iron Furnace, Furnace Road, 1.2 miles west of Maryland Route 12, Snow Hill, Worcester County, MD

  13. Toward the Understanding and Optimization of Chimneys for Buoyantly Driven Biomass Stoves

    NASA Astrophysics Data System (ADS)

    Prapas, Jason

    The vast majority of indoor combustion devices in the developed world make use of stacks (flues, vents, chimneys, smokestacks) to channel flue gases out of the operator space. In the developing world, where indoor air pollution kills several million people every year, the use of chimneys with biomass cooking and heating stoves has been met with limited success and a high level of controversy. Due to a lack of theoretical understanding, design criteria, poorly executed installation practices, and/or insufficient maintenance routines, many chimney stoves have exhibited inadequate indoor emissions reductions in addition to low thermal efficiencies. This work aims (a) shed light on the physical phenomenon of the "stack effect" as it pertains to dynamic, non-adiabatic, buoyancy-driven stoves (b) apply new understanding toward the optimization of two types of biomass chimney stoves: plancha or griddle type stoves popular in Central America and two-pot stoves common in South America. A numerical heat and fluid flow model was developed that takes into account the highly-coupled variables and dynamic nature of such systems. With a comprehensive physical model, parameter studies were conducted to determine how several field-relevant variables influence the performance of stack-outfitted systems. These parameters include, but are not limited to: power/wood consumption rate, chimney geometry, stove geometry, material properties, heat transfer, and ambient conditions. An instrumented experimental chimney was built to monitor relationships between air flow, differential pressure, gas temperatures, emissions, and thermal efficiency. The draft provided by chimneys was found to have a strong influence over the bulk air-to-fuel ratio of buoyantly-driven cookstoves, greatly affecting the stove's overall performance by affecting gas temperatures, emissions, and efficiency. Armed with new information from the modeling and experimental work, two new stoves were designed and optimized to

  14. Carbon-free induction furnace

    DOEpatents

    Holcombe, Cressie E.; Masters, David R.; Pfeiler, William A.

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  15. Non-carbon induction furnace

    DOEpatents

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  16. Pollutant-emission factors for gas stoves: a literature survey. Final report, June 1985-May 1986

    SciTech Connect

    Davidson, C.I.; Borrazzo, J.E.; Hendrickson, C.T.

    1987-02-01

    Published emission factors for CO, NO, NO/sub 2/, and NOx are summarized. In a statistical analysis of the available data, stove differences and type of combustion are the most important factors in explaining the observed variance in emission factors. Limited data also suggest that CO and NO/sub 2/ emission factors vary considerably with gas flow rate. It is concluded that the influence of stove design, gas flow rate, and characteristics of stove use are key factors that merit further study.

  17. HIGH TEMPERATURE MICROSCOPE AND FURNACE

    DOEpatents

    Olson, D.M.

    1961-01-31

    A high-temperature microscope is offered. It has a reflecting optic situated above a molten specimen in a furnace and reflecting the image of the same downward through an inert optic member in the floor of the furnace, a plurality of spaced reflecting plane mirrors defining a reflecting path around the furnace, a standard microscope supported in the path of and forming the end terminus of the light path.

  18. Implement proper furnace safety interlocks

    SciTech Connect

    Thomas, C.D.; Schoenmaker, G.J.W.

    1996-07-01

    Cracking furnaces are among some of the most complex operations in chemical process industries (CPI) plants. Consider, for example, the cracking furnaces in ethylene plants. Furnace explosions can occur during the light-off process or from accumulations of unburned fuel, incomplete combustion, or introduction of flammable products into the combustion spaces of the furnace. Over half of all furnace explosions occur during the initial light-off process for the furnace. The deficiencies that cause these events can be grouped into three broad categories: (1) human error; (2) incorrect or incomplete safety controls and equipment arrangement; and (3) equipment malfunction. This article presents a safety system that helps address all three of these categories for light-off events. No system is totally foolproof, but the use of a safety system, along with strict operating discipline, will reduce the number of furnace events encountered over the lifetime of the equipment. (Note that the controls typically referred to as ``combustion control,`` which include process temperature control, fuel-gas control, oxygen trim/draft control, and the like, are not part of the control described here.) Note also that although this system was developed for cracking furnaces in ethylene plants, it is equally applicable to other types of radiant-wall multiple-burner furnaces. It can be used for both new installations and retrofit situations. This safety system is not applicable to boilers or other devices with only one or two burners.

  19. Multi-zone furnace system

    SciTech Connect

    Orbeck, G.A.

    1986-05-06

    A multi-zone furnace is described which consists of: a furnace chamber having at least one heat zone and at least one zone adjacent to the heat zone and disposed along the length of the furnace chamber; the heat zone having a hearth at a level different from the hearth level of the adjacent zone; a walking beam conveyor disposed in the furnace chamber and operative in a short stroke mode to convey a product along the hearth of the heat zone, and in a long stroke mode to convey a product from the heat zone to the adjacent zone.

  20. Particle Morphology From Wood-Burning Cook Stoves Emissions

    NASA Astrophysics Data System (ADS)

    Peralta, O.; Carabali, G.; Castro, T.; Torres, R.; Ruiz, L. G.; Molina, L. T.; Saavedra, I.

    2013-12-01

    Emissions from three wood-burning cook stoves were sampled to collect particles. Transmission electron microscope (TEM) copper grids were placed on the last two stages of an 8-stage MOUDI cascade impactor (d50= 0.32, and 0.18 μm). Samples were obtained on two heating stages of cooking, the first is a quick heating process to boil 1 liter of water, and the second is to keep the water at 90 C. Absorption coefficient, scattering coefficients, and particles concentration (0.01 - 2.5 μm aerodynamic diameter) were measured simultaneously using an absorption photometer (operated at 550 nm), a portable integrating nephelometer (at 530 nm), and a condensation particle counter connected to a chamber to dilute the wood stoves emissions. Transmission electron micrographic images of soot particles were acquired at different magnifications using a High Resolution Transmission Electron Microscope (HRTEM) JEOL HRTEM 4000EX operating at 200 kV, equipped with a GATAN digital micrograph system for image acquisition. The morphology of soot particles was analyzed calculating the border-based fractal dimension (Df). Particles sampled on the first heating stage exhibit complex shapes with high values of Df, which are present as aggregates formed by carbon ceno-spheres. The presence of high numbers of carbon ceno-spheres can be attributed to pyrolysis, thermal degradation, and others processes prior to combustion. Energy dispersive X-ray spectroscopy (EDS) was used to determine the elemental composition of particles. EDS analysis in particles with d50= 0.18 μm showed a higher content of carbonaceous material and relevant amounts of Si, S and K.

  1. Exothermic furnace module

    NASA Technical Reports Server (NTRS)

    Poorman, R. M. (Inventor)

    1982-01-01

    An exothermic furnace module is disclosed for processing materials in space which includes an insulated casing and a sample support, carried within the casing which supports a sample container. An exothermic heat source includes a plurality of segments of exothermic material stacked one upon another to produce a desired temperature profile when ignited. The exothermic material segments are constructed in the form of an annular element having a recess opening which defines an open central core throughout the vertical axis of the stacked exothermic material. The sample container is arranged within the core of the stacked exothermic heating material.

  2. Radiantly heated furnace

    SciTech Connect

    Pargeter, J.K.

    1987-06-30

    This patent describes a travelling hearth furnace comprising at least one impermeable hearth member adapted to travel generally horizontally along a path from a first locus to a second locus, means to cause the hearth member to travel along the path. Means directs radiant hat toward the upper surface of the hearth member. Means at the first locus positions a thin layer of objects on the upper surface of the hearth member. Means at the second locus removes objects from the hearth member. Means, positioned intermediate the first locus and the second locus, positions additional objects on the thin layer of objects on the upper surface of the hearth member.

  3. Water gas furnace

    SciTech Connect

    Gallaro, C.

    1985-12-03

    A water gas furnace comprising an outer container to provide a housing in which coke is placed into its lower part. A water container is placed within the housing. The coke is ignited and heats the water in the container converting it into steam. The steam is ejected into the coke, which together with air, produces water gas. Preferably, pumice stones are placed above the coke. The water gas is accepted into the pores of the pumice stones, where the heated pumice stones ignite the water gas, producing heat. The heat is extracted by a heat exchanger provided about the housing.

  4. Magnetically Damped Furnace (MDF)

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The Magnetically Damped Furnace (MDF) breadboard is being developed in response to NASA's mission and goals to advance the scientific knowledge of microgravity research, materials science, and related technologies. The objective of the MDF is to dampen the fluid flows due to density gradients and surface tension gradients in conductive melts by introducing a magnetic field during the sample processing. The MDF breadboard will serve as a proof of concept that the MDF performance requirements can be attained within the International Space Station resource constraints.

  5. Cupola Furnace Computer Process Model

    SciTech Connect

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  6. Policy trade-offs between climate mitigation and clean cook-stove access in South Asia

    NASA Astrophysics Data System (ADS)

    Cameron, Colin; Pachauri, Shonali; Rao, Narasimha D.; McCollum, David; Rogelj, Joeri; Riahi, Keywan

    2016-01-01

    Household air pollution from traditional cook stoves presents a greater health hazard than any other environmental factor. Despite government efforts to support clean-burning cooking fuels, over 700 million people in South Asia could still rely on traditional stoves in 2030. This number could rise if climate change mitigation efforts increase energy costs. Here we quantify the costs of support policies to make clean cooking affordable to all South Asians under four increasingly stringent climate policy scenarios. Our most stringent mitigation scenario increases clean fuel costs 38% in 2030 relative to the baseline, keeping 21% more South Asians on traditional stoves or increasing the minimum support policy cost to achieve universal clean cooking by up to 44%. The extent of this increase depends on how policymakers allocate subsidies between clean fuels and stoves. These additional costs are within the range of financial transfers to South Asia estimated in efforts-sharing scenarios of international climate agreements.

  7. 13. INTERIOR KITCHEN/UTILITY AREA DETAIL SHOWING CEILING VENT ABOVE STOVE/RANGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. INTERIOR KITCHEN/UTILITY AREA DETAIL SHOWING CEILING VENT ABOVE STOVE/RANGE POSITION. VIEW TO NORTHEAST. - Bishop Creek Hydroelectric System, Plant 4, Worker Cottage, Bishop Creek, Bishop, Inyo County, CA

  8. Two chamber reaction furnace

    DOEpatents

    Blaugher, R.D.

    1998-05-05

    A vertical two chamber reaction furnace is described. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 C and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  9. Two chamber reaction furnace

    DOEpatents

    Blaugher, Richard D.

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  10. The impact of wood stove technology upgrades on indoor residential air quality

    NASA Astrophysics Data System (ADS)

    Allen, Ryan W.; Leckie, Sara; Millar, Gail; Brauer, Michael

    2009-12-01

    Fine particulate matter (PM 2.5) air pollution has been linked to adverse health impacts, and combustion sources including residential wood-burning may play an important role in some regions. Recent evidence suggests that indoor air quality may improve in homes where older, non-certified wood stoves are exchanged for lower emissions EPA-certified alternatives. As part of a wood stove exchange program in northern British Columbia, Canada, we sampled outdoor and indoor air at 15 homes during 6-day sampling sessions both before and after non-certified wood stoves were exchanged. During each sampling session two consecutive 3-day PM 2.5 samples were collected onto Teflon filters, which were weighed and analyzed for the wood smoke tracer levoglucosan. Residential PM 2.5 infiltration efficiencies ( Finf) were estimated from continuous light scattering measurements made with nephelometers, and estimates of Finf were used to calculate the outdoor- and indoor-generated contributions to indoor air. There was not a consistent relationship between stove technology and outdoor or indoor concentrations of PM 2.5 or levoglucosan. Mean Finf estimates were low and similar during pre- and post-exchange periods (0.32 ± 0.17 and 0.33 ± 0.17, respectively). Indoor sources contributed the majority (˜65%) of the indoor PM 2.5 concentrations, independent of stove technology, although low indoor-outdoor levoglucosan ratios (median ≤ 0.19) and low indoor PM 2.5-levoglucosan correlations ( r ≤ 0.19) suggested that wood smoke was not a major indoor PM 2.5 source in most of these homes. In summary, despite the potential for extensive wood stove exchange programs to reduce outdoor PM 2.5 concentrations in wood smoke-impacted communities, we did not find a consistent relationship between stove technology upgrades and indoor air quality improvements in homes where stoves were exchanged.

  11. Temperature dataloggers as stove use monitors (SUMs): Field methods and signal analysis.

    PubMed

    Ruiz-Mercado, Ilse; Canuz, Eduardo; Smith, Kirk R

    2012-12-01

    We report the field methodology of a 32-month monitoring study with temperature dataloggers as Stove Use Monitors (SUMs) to quantify usage of biomass cookstoves in 80 households of rural Guatemala. The SUMs were deployed in two stoves types: a well-operating chimney cookstove and the traditional open-cookfire. We recorded a total of 31,112 days from all chimney cookstoves, with a 10% data loss rate. To count meals and determine daily use of the stoves we implemented a peak selection algorithm based on the instantaneous derivatives and the statistical long-term behavior of the stove and ambient temperature signals. Positive peaks with onset and decay slopes exceeding predefined thresholds were identified as "fueling events", the minimum unit of stove use. Adjacent fueling events detected within a fixed-time window were clustered in single "cooking events" or "meals". The observed means of the population usage were: 89.4% days in use from all cookstoves and days monitored, 2.44 meals per day and 2.98 fueling events. We found that at this study site a single temperature threshold from the annual distribution of daily ambient temperatures was sufficient to differentiate days of use with 0.97 sensitivity and 0.95 specificity compared to the peak selection algorithm. With adequate placement, standardized data collection protocols and careful data management the SUMs can provide objective stove-use data with resolution, accuracy and level of detail not possible before. The SUMs enable unobtrusive monitoring of stove-use behavior and its systematic evaluation with stove performance parameters of air pollution, fuel consumption and climate-altering emissions.

  12. Control of wood stove emissions using improved secondary combustion. Final report Mar 81-Oct 82

    SciTech Connect

    Allen, J.M.; Piispanen, W.H.

    1984-05-01

    The report gives results of the operation of two wood stoves in the laboratory with simultaneous on-line chemical analysis of the gases entering the secondary combustion zone and those leaving the stove. (NOTE: Self-initiating secondary combustion in wood stoves is encouraged by designs that introduce additional heated air and turbulence to the primary combustion products. This can be very effective in reducing CO and hydrocarbon emissions at high burning rates. At low burning rates, the effectiveness is limited by low temperatures, inadequate mixing, and thermal quenching by the primary air which bypasses the wood.) Stove modifications providing increased temperatures and improved mixing in the secondary combustion zone in a small box stove resulted in minor improvements in secondary burning. The continued burning of CO in the secondary zone was not greatly affected. In a large side-draft stove, with effective secondary burning at high burning rates, the secondary burning at low rates was not effective at any air flow distribution available to the operator.

  13. In-Home Performance of Exempt Pellet Stoves in Medford, Oregon.

    SciTech Connect

    Barnett, Stockton G.; Fields, Paula G.

    1991-07-05

    Pellet stoves that are considered exempt'' operate at an air-to-fuel ratio in excess of 35:1. They therefore qualify for exemption from the emissions certification process. A primary goal of this project was to determine how a sample of such stoves, operated in homes, would perform compared to their certified cousins,'' which were evaluated the previous year. In-home performance data documenting emissions from exempt stoves and net delivered efficiencies was particularly desired. This project evaluated six pellet stoves representing three major brands in Medford, Oregon. There were three Breckwell model P24FS, one Horizon Eclipse, one Horizon Destiny, and one Earth Stove TP40. The stoves were monitored for four week-long intervals in January and February 1991, for a total of 24 tests. Evaluations were conducted for particulate, CO (carbon monoxide) and PAH (polycyclic aromatic hydrocarbon) emissions and net efficiency. Monitoring was conducted using the AWES (automated woodstove emissions sampler) sampling system. A new data logger, developed for this project, was used to control the AWES and record real time data. 22 refs., 17 figs., 6 tabs.

  14. Greenhouse gases and other airborne pollutants from household stoves in China: a database for emission factors

    NASA Astrophysics Data System (ADS)

    Zhang, J.; Smith, K. R.; Ma, Y.; Ye, S.; Jiang, F.; Qi, W.; Liu, P.; Khalil, M. A. K.; Rasmussen, R. A.; Thorneloe, S. A.

    Emissions from household stoves, especially those using solid fuels, can contribute significantly to greenhouse gas (GHG) inventories and have adverse health impacts. Few data are available on emissions from the numerous types of cookstoves used in developing countries. We have systematically measured emissions from 56 fuel/stove combinations in India and China, a large fraction of the combinations in use world-wide. A database was generated containing emission factors of direct and indirect GHGs and other airborne pollutants such as CO 2, CO, CH 4, TNMHC, N 2O, SO 2, NO x, TSP, etc. In this paper, we report on the 28 fuel/stove combinations tested in China. Since fuel and stove parameters were measured simultaneously along with the emissions, the database allows construction of complete carbon balances and analyses of the trade-off of emissions per unit fuel mass and emissions per delivered energy. Results from the analyses show that the total emissions per unit delivered energy were substantially greater from burning the solid fuels than from burning the liquid or gaseous fuels, due to lower thermal and combustion efficiencies for solid-fuel/stove combinations. For a given biomass fuel type, increasing overall stove efficiency tends to increase emissions of products of incomplete combustion. Biomass fuels are typically burned with substantial production of non-CO 2 GHGs with greater radiative forcing, indicating that biomass fuels have the potential to produce net global warming commitments even when grown renewably.

  15. Biogas Cook Stoves for Healthy and Sustainable Diets? A Case Study in Southern India

    PubMed Central

    Anderman, Tal Lee; DeFries, Ruth S.; Wood, Stephen A.; Remans, Roseline; Ahuja, Richie; Ulla, Shujayath E.

    2015-01-01

    Alternative cook stoves that replace solid fuels with cleaner energy sources, such as biogas, are gaining popularity in low-income settings across Asia, Africa, and South America. Published research on these technologies focuses on their potential to reduce indoor air pollution and improve respiratory health. Effects on other cooking-related aspects, such as diets and women’s time management, are less understood. In this study, in southern India, we investigate if using biogas cook stoves alters household diets and women’s time management. We compare treatment households who are supplied with a biogas cook stove with comparison households who do not have access to these stoves, while controlling for several socio-economic factors. We find that diets of treatment households are more diverse than diets of comparison households. In addition, women from treatment households spend on average 40 min less cooking and 70 min less collecting firewood per day than women in comparison households. This study illustrates that alongside known benefits for respiratory health, using alternative cook stoves may benefit household diets and free up women’s time. To inform development investments and ensure these co-benefits, we argue that multiple dimensions of sustainability should be considered in evaluating the impact of alternative cook stoves. PMID:26442274

  16. Health effects of an efficient vented stove in the highlands of Guatemala.

    PubMed

    Harris, Steven A; Weeks, James B; Chen, Juan Perez; Layde, Peter

    2011-01-01

    In Guatemala, as in many places throughout the world, millions of indigenous people cook over non-ventilated indoor open fires. Indoor air pollution and accidental burns are well-known problems attributed to such fires. Efforts have been made to improve health outcomes by placing more efficient vented stoves in homes to decrease such exposure. The purpose of this study is to see if there are any measurable improvements in health outcomes after placement of such stoves within a community. Specifically, this study is designed to evaluate the health effects of placement of the ONIL stove, a rocket-style stove that has been shown to decrease household carbon monoxide (CO) levels and wood-fuel use. The ONIL stove was installed in more than 90% of the homes in Santa Avelina, Quiche, Guatemala between 2002 and 2006. The number of clinic visits per year for acute upper- and lower-respiratory illnesses in this village was compared for the years 2002 and 2006. Clinic visits for upper- and lower-respiratory illnesses combined decreased by 26%, and for acute lower respiratory solely, by 45% between 2002 and 2006. This study suggests that the placement of an improved vented stove may be associated with a corresponding decrease in acute respiratory illnesses. PMID:21086208

  17. Biogas Cook Stoves for Healthy and Sustainable Diets? A Case Study in Southern India.

    PubMed

    Anderman, Tal Lee; DeFries, Ruth S; Wood, Stephen A; Remans, Roseline; Ahuja, Richie; Ulla, Shujayath E

    2015-01-01

    Alternative cook stoves that replace solid fuels with cleaner energy sources, such as biogas, are gaining popularity in low-income settings across Asia, Africa, and South America. Published research on these technologies focuses on their potential to reduce indoor air pollution and improve respiratory health. Effects on other cooking-related aspects, such as diets and women's time management, are less understood. In this study, in southern India, we investigate if using biogas cook stoves alters household diets and women's time management. We compare treatment households who are supplied with a biogas cook stove with comparison households who do not have access to these stoves, while controlling for several socio-economic factors. We find that diets of treatment households are more diverse than diets of comparison households. In addition, women from treatment households spend on average 40 min less cooking and 70 min less collecting firewood per day than women in comparison households. This study illustrates that alongside known benefits for respiratory health, using alternative cook stoves may benefit household diets and free up women's time. To inform development investments and ensure these co-benefits, we argue that multiple dimensions of sustainability should be considered in evaluating the impact of alternative cook stoves.

  18. Wood stove effects on indoor air quality in Brazilian homes: carcinogens, suspended particulate matter, and nitrogen dioxide analysis.

    PubMed

    Hamada, G S; Kowalski, L P; Murata, Y; Matsushita, H; Matsuki, H

    1992-10-01

    The effects of wood burning stoves on indoor air quality was investigated in a rural community of southern Brazil, during the winter season of 1991. The concentrations of polycyclic aromatic hydrocarbons (PAHs), nitrogen dioxide (NO2) and suspended particulate matter (SPM) were assessed in houses with wood stoves and the results compared with levels found in houses with gas stoves. Strikingly higher (p < 0.01) levels of PAHs, and much higher (p = 0.07) levels of SPM were found in the kitchens with wood stoves. In contrast, NO2 concentrations in the kitchen as well in personal exposure, were found to be slightly higher in houses with gas stoves. All these differences were minimally affected by smoking, outdoor air pollution or other emissions from indoor combustion products. These findings appear to support the hypothesis that domestic wood burning stoves are risk factors for some upper digestive and respiratory tract cancers in Brazil.

  19. High pressure furnace

    DOEpatents

    Morris, D.E.

    1993-09-14

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum)). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 19 figures.

  20. High pressure furnace

    DOEpatents

    Morris, Donald E.

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  1. High pressure oxygen furnace

    DOEpatents

    Morris, D.E.

    1992-07-14

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized, the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 5 figs.

  2. High pressure oxygen furnace

    DOEpatents

    Morris, Donald E.

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  3. Quantitative Guidance for Stove Usage and Performance to Achieve Health and Environmental Targets

    PubMed Central

    Chiang, Ranyee A.

    2015-01-01

    Background Displacing the use of polluting and inefficient cookstoves in developing countries is necessary to achieve the potential health and environmental benefits sought through clean cooking solutions. Yet little quantitative context has been provided on how much displacement of traditional technologies is needed to achieve targets for household air pollutant concentrations or fuel savings. Objectives This paper provides instructive guidance on the usage of cooking technologies required to achieve health and environmental improvements. Methods We evaluated different scenarios of displacement of traditional stoves with use of higher performing technologies. The air quality and fuel consumption impacts were estimated for these scenarios using a single-zone box model of indoor air quality and ratios of thermal efficiency. Results Stove performance and usage should be considered together, as lower performing stoves can result in similar or greater benefits than a higher performing stove if the lower performing stove has considerably higher displacement of the baseline stove. Based on the indoor air quality model, there are multiple performance–usage scenarios for achieving modest indoor air quality improvements. To meet World Health Organization guidance levels, however, three-stone fire and basic charcoal stove usage must be nearly eliminated to achieve the particulate matter target (< 1–3 hr/week), and substantially limited to meet the carbon monoxide guideline (< 7–9 hr/week). Conclusions Moderate health gains may be achieved with various performance–usage scenarios. The greatest benefits are estimated to be achieved by near-complete displacement of traditional stoves with clean technologies, emphasizing the need to shift in the long term to near exclusive use of clean fuels and stoves. The performance–usage scenarios are also provided as a tool to guide technology selection and prioritize behavior change opportunities to maximize impact. Citation

  4. Bethlehem Steel Corporation Blast Furnace Granulated Coal Injection Demonstration Project

    SciTech Connect

    Not Available

    1993-05-01

    Construction of the proposed BFGCI system is not expected to have significant impacts on air quality, noise, and land use at the Burns Harbor Plant area. Operation of the proposed BFGCI system is not expected to have significant impacts on the environment at the Burns Harbor Plant area. An increase of approximately 30 tons/yr for NO{sub x} and approximately 13 tons/yr for particulate matter (from the coal storage area) is expected. These emissions are within the currently permitted levels. Carbon dioxide emissions, which are unregulated, would increase by about 220,000 tons/yr at the Burns Harbor Plant. Water withdrawn and returned to Lake Michigan would increase by 1.3 million gal/d (0.4 percent of existing permitted discharge) for non-contact cooling water. No protected species, floodplains, wetlands, or cultural resources would be affected by operation of the proposed facility. Small economic benefits would occur from the creation of 5 or 6 permanent new jobs during the operation of the proposed demonstration project and subsequent commercial operation. Under the No Action Alternative, the proposed project would not receive cost-shared funding support from DOE.

  5. Automated Blast Cleaner

    NASA Technical Reports Server (NTRS)

    Pickett, Isaiah R.; Yulfo, Alyce R.

    1992-01-01

    Automatic grit-blasting machine removes melted-layer residue from electrical-discharge-machined surfaces of turbine blades. Automatic control system of machine provides steady flow of grit and maintains blast nozzles at proper distance and in correct orientation perpendicular to surface being blasted, regardless of contour. Eliminates localized excessive blasting and consequent excessive removal of underlying material, blasting of adjacent surfaces, and missed areas.

  6. Indoor pollution and burning practices in wood stove management.

    PubMed

    Piccardo, M T; Cipolla, M; Stella, A; Ceppi, M; Bruzzone, M; Izzotti, A; Valerio, F

    2014-11-01

    This study evaluates effects of good burning practice and correct installation and management of wood heaters on indoor air pollution in an Italian rural area. The same study attests the role of education in mitigating wood smoke pollution. In August 2007 and winters of 2007 and 2008, in a little mountain village of Liguria Apennines (Italy), indoor and outdoor benzene, toluene, ethylbenzene, and xylene (BTEX) concentrations were measured in nine wood-heated houses. During the first sampling, several mistakes in heating plant installations and management were found in all houses. Indoor BTEX concentrations increased during use of wood burning. Low toluene/benzene ratios were in agreement with wood smoke as main indoor and outdoor pollution source. Other BTEX sources were identified as the indoor use ofsolvents andpaints and incense burning. Results obtained during 2007 were presented and discussed with homeowners. Following this preventive intervention, in the second winter sampling all indoor BTEX concentrations decreased, in spite of the colder outdoor air temperatures. Information provided to families has induced the adoption of effective good practices in stoves and fire management. These results highlight the importance ofeducation, supported by reliable data on air pollution, as an effective method to reduce wood smoke exposures.

  7. The physics of a stove-top espresso machine

    NASA Astrophysics Data System (ADS)

    King, Warren D.

    2008-06-01

    The operation of a common type of stove-top espresso machine is analyzed to determine the initial fill conditions required to have the coffee extracted in the optimum temperature range of 90°C-95°C. By using the gas laws and some benchtop experiments, it is shown that the pressure in the vessel increases much more slowly than does the saturated vapor pressure of water at the temperature of the vessel. For any given final temperature, the volume of coffee that can be extracted is linearly proportional to the initial volume of air in the pressure vessel; that is, the higher the fill level, the smaller the volume of coffee that can be extracted. It is also shown that for typical operating conditions for which the water is initially at room temperature, half of the coffee is extracted when the water temperature is below 70°C, which is much less than the desirable temperature, and that hotter coffee extraction temperatures will result if the water is preheated to about 70°C before the pressure vessel is sealed and at least 100ml of air space is left in the vessel. Experiments confirming the analysis use easily obtained equipment and are appropriate for undergraduate laboratory work, with the added attraction that students can enjoy consuming the results of the experiments.

  8. Indoor particle size distributions in homes with open fires and improved Patsari cook stoves

    NASA Astrophysics Data System (ADS)

    Armendáriz-Arnez, Cynthia; Edwards, Rufus D.; Johnson, Michael; Rosas, Irma A.; Espinosa, F.; Masera, Omar R.

    2010-08-01

    Particulate pollution has been clearly linked with adverse health impacts from open fire cookstoves, and indoor air concentrations are frequently used as a proxy for exposures in health studies. Implicit are the assumptions that the size distributions for the open fire and improved stove are not significantly different, and that the relationship between indoor concentrations and personal exposures is the same between stoves. To evaluate the impact of these assumptions size distributions of particulate matter in indoor air were measured with the Sioutas cascade impactor in homes using open fires and improved Patsari stoves in a rural Purepecha community in Michoacan, Mexico. On average indoor concentrations of particles less than 0.25 μm were 72% reduced in homes with improved Patsari stoves, reflecting a reduced contribution of this size fraction to PM 2.5 mass concentrations from 68% to 48%. As a result the mass median diameter of indoor PM 2.5 particulate matter was increased by 29% with the Patsari improved stove compared to the open fire (from 0.42 μm to 0.59 μm, respectively). Personal PM 2.5 exposure concentrations for women in homes using open fires were approximately 61% of indoor concentration levels (156 μg m -3 and 257 μg m -3 respectively). In contrast personal exposure concentrations were 77% times indoor air concentration levels for women in homes using improved Patsari stoves (78 μg m -3and 101 μg m -3 respectively). Thus, if indoor air concentrations are used in health and epidemiologic studies significant bias may result if the shift in size distribution and the change in relationship between indoor air concentrations and personal exposure concentrations are not accounted for between different stove types.

  9. Pollutant emissions and energy efficiency of Chinese gasifier cooking stoves and implications for future intervention studies.

    PubMed

    Carter, Ellison M; Shan, Ming; Yang, Xudong; Li, Jiarong; Baumgartner, Jill

    2014-06-01

    Household air pollution from solid fuel combustion is the leading environmental health risk factor globally. In China, almost half of all homes use solid fuel to meet their household energy demands. Gasifier cookstoves offer a potentially affordable, efficient, and low-polluting alternative to current solid fuel combustion technology, but pollutant emissions and energy efficiency performance of this class of stoves are poorly characterized. In this study, four Chinese gasifier cookstoves were evaluated for their pollutant emissions and efficiency using the internationally recognized water boiling test (WBT), version 4.1.2. WBT performance indicators included PM2.5, CO, and CO2 emissions and overall thermal efficiency. Laboratory investigation also included evaluation of pollutant emissions (PM2.5 and CO) under stove operating conditions designed to simulate common Chinese cooking practices. High power average overall thermal efficiencies ranged from 22 to 33%. High power average PM2.5 emissions ranged from 120 to 430 mg/MJ of useful energy, and CO emissions ranged from 1 to 30 g/MJ of useful energy. Compared with several widely disseminated "improved" cookstoves selected from the literature, on average, the four Chinese gasifier cookstoves had lower PM2.5 emissions and higher CO emissions. The recent International Organization for Standardization (ISO) International Workshop Agreement on tiered cookstove ranking was developed to help classify stove performance and identify the best-performing stoves. The results from this study highlight potential ways to further improve this approach. Medium power stove operation emitted nearly twice as much PM2.5 as was emitted during high power stove operation, and the lighting phase of a cooking event contributed 45% and 34% of total PM2.5 emissions (combined lighting and cooking). Future approaches to laboratory-based testing of advanced cookstoves could improve to include greater differentiation between different modes of

  10. Pollutant emissions and energy efficiency of Chinese gasifier cooking stoves and implications for future intervention studies.

    PubMed

    Carter, Ellison M; Shan, Ming; Yang, Xudong; Li, Jiarong; Baumgartner, Jill

    2014-06-01

    Household air pollution from solid fuel combustion is the leading environmental health risk factor globally. In China, almost half of all homes use solid fuel to meet their household energy demands. Gasifier cookstoves offer a potentially affordable, efficient, and low-polluting alternative to current solid fuel combustion technology, but pollutant emissions and energy efficiency performance of this class of stoves are poorly characterized. In this study, four Chinese gasifier cookstoves were evaluated for their pollutant emissions and efficiency using the internationally recognized water boiling test (WBT), version 4.1.2. WBT performance indicators included PM2.5, CO, and CO2 emissions and overall thermal efficiency. Laboratory investigation also included evaluation of pollutant emissions (PM2.5 and CO) under stove operating conditions designed to simulate common Chinese cooking practices. High power average overall thermal efficiencies ranged from 22 to 33%. High power average PM2.5 emissions ranged from 120 to 430 mg/MJ of useful energy, and CO emissions ranged from 1 to 30 g/MJ of useful energy. Compared with several widely disseminated "improved" cookstoves selected from the literature, on average, the four Chinese gasifier cookstoves had lower PM2.5 emissions and higher CO emissions. The recent International Organization for Standardization (ISO) International Workshop Agreement on tiered cookstove ranking was developed to help classify stove performance and identify the best-performing stoves. The results from this study highlight potential ways to further improve this approach. Medium power stove operation emitted nearly twice as much PM2.5 as was emitted during high power stove operation, and the lighting phase of a cooking event contributed 45% and 34% of total PM2.5 emissions (combined lighting and cooking). Future approaches to laboratory-based testing of advanced cookstoves could improve to include greater differentiation between different modes of

  11. Electrical performance analysis and economic evaluation of combined biomass cook stove thermoelectric (BITE) generator.

    PubMed

    Lertsatitthanakorn, C

    2007-05-01

    The use of biomass cook stoves is widespread in the domestic sector of developing countries, but the stoves are not efficient. To advance the versatility of the cook stove, we investigated the feasibility of adding a commercial thermoelectric (TE) module made of bismuth-telluride based materials to the stove's side wall, thereby creating a thermoelectric generator system that utilizes a proportion of the stove's waste heat. The system, a biomass cook stove thermoelectric generator (BITE), consists of a commercial TE module (Taihuaxing model TEP1-1264-3.4), a metal sheet wall which acts as one side of the stove's structure and serves as the hot side of the TE module, and a rectangular fin heat sink at the cold side of the TE module. An experimental set-up was built to evaluate the conversion efficiency at various temperature ranges. The experimental set-up revealed that the electrical power output and the conversion efficiency depended on the temperature difference between the cold and hot sides of the TE module. At a temperature difference of approximately 150 degrees C, the unit achieved a power output of 2.4W. The conversion efficiency of 3.2% was enough to drive a low power incandescent light bulb or a small portable radio. A theoretical model approximated the power output at low temperature ranges. An economic analysis indicated that the payback period tends to be very short when compared with the cost of the same power supplied by batteries. Therefore, the generator design formulated here could be used in the domestic sector. The system is not intended to compete with primary power sources but serves adequately as an emergency or backup source of power.

  12. Gas exhaust nozzle for ARC furnaces

    SciTech Connect

    Buhler, K.

    1984-10-09

    Arc furnace has a furnace shell, a furnace lid with lid ring and a lid lifting and swivelling means as well as a lid opening in the furnace lid for exhausting the flue gas from the interior of the furnace and a flue gas exhaust nozzle for removing the flue gases above the lid opening, the nozzle being supported on the furnace lid ring. By means of this design feature as well as a guide arrangement and a locking means the flue gas exhaust nozzle can be completely integrated into the operating steps of the arc furnace in a simple and economical fashion.

  13. Wood or coal burning stove having a top with a pivotable lid for top loading of wood or coal into the stove

    SciTech Connect

    Matherly, F.

    1980-02-19

    This invention relates to a wood or coal burning stove having a bottom, sidewalls, front and rear end walls and a top. The front end wall has a wood or coal loading opening therein and a door normally closes the opening. The door is openable for loading of wood or coal into the stove through the opening. The top includes a stationary substantially horizontally extending tier remote from the front end wall and a further wall extending from the tier in a direction downward and toward the front end wall. The further wall defines a horizontally extending recess at the lower end thereof which opens in a direction toward the front end wall. The top further includes a lid pivotable about a horizontal axis, immediately adjacent the upper end of the further wall, from a normally closed substantially horizontally extending position in which the lid extends into the recess and effectively closes off the stove from the outside air to an open position, in which the lid swings out of the recess initially in a direction upwardly and toward the front end wall, for loading of wood or coal into the stove from the top. The lid comprises a planar section which when the lid is closed extends horizontally outwardly beyond the front end wall and the sidewalls. The lid also includes a lip section substantially perpendicular to and extending from the planar section. The lip section extends along in close proximity to and is parallel to the exterior of the front end wall and the sidewalls when the lid is closed to further effectively close off the stove to outside air.

  14. Glass Furnace Model Version 2

    2003-05-06

    GFM2.0 is a derivative of the GFM code with substantially altered and enhanced capabilities. Like its predecessor, it is a fully three-dimensional, furnace simulation model that provides a more accurate representation of the entire furnace, and specifically, the glass melting process, by coupling the combustion space directly to the glass batch and glass melt via rigorous radiation heat transport models for both the combustion space and the glass melt. No assumptions are made with regardmore » to interfacial parameters of heat, flux, temperature distribution, and batch coverage as must be done using other applicable codes available. These critical parameters are calculated. GFM2.0 contains a processor structured to facilitate use of the code, including the entry of teh furnace geometry and operating conditions, the execution of the program, and display of the computational results. Furnace simulations can therefore be created in a straightforward manner.« less

  15. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    PubMed

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  16. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  17. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  18. Vertical feed stick wood fuel burning furnace system

    DOEpatents

    Hill, Richard C.

    1984-01-01

    A new and improved stove or furnace for efficient combustion of wood fuel including a vertical feed combustion chamber for receiving and supporting wood fuel in a vertical attitude or stack, a major upper portion of the combustion chamber column comprising a water jacket for coupling to a source of water or heat transfer fluid and for convection circulation of the fluid for confining the locus of wood fuel combustion to the bottom of the vertical gravity feed combustion chamber. A flue gas propagation delay channel extending from the laterally directed draft outlet affords delayed travel time in a high temperature environment to assure substantially complete combustion of the gaseous products of wood burning with forced air as an actively induced draft draws the fuel gas and air mixture laterally through the combustion and high temperature zone. Active sources of forced air and induced draft are included, multiple use and circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  19. Vertical feed stick wood fuel burning furnace system

    DOEpatents

    Hill, Richard C.

    1982-01-01

    A stove or furnace for efficient combustion of wood fuel includes a vertical feed combustion chamber (15) for receiving and supporting wood fuel in a vertical attitude or stack. A major upper portion of the combustion chamber column comprises a water jacket (14) for coupling to a source of water or heat transfer fluid for convection circulation of the fluid. The locus (31) of wood fuel combustion is thereby confined to the refractory base of the combustion chamber. A flue gas propagation delay channel (34) extending laterally from the base of the chamber affords delayed travel time in a high temperature refractory environment sufficient to assure substantially complete combustion of the gaseous products of wood burning with forced air prior to extraction of heat in heat exchanger (16). Induced draft draws the fuel gas and air mixture laterally through the combustion chamber and refractory high temperature zone to the heat exchanger and flue. Also included are active sources of forced air and induced draft, multiple circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  20. Variable frequency microwave furnace system

    DOEpatents

    Bible, D.W.; Lauf, R.J.

    1994-06-14

    A variable frequency microwave furnace system designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity for testing or other selected applications. The variable frequency microwave furnace system includes a microwave signal generator or microwave voltage-controlled oscillator for generating a low-power microwave signal for input to the microwave furnace. A first amplifier may be provided to amplify the magnitude of the signal output from the microwave signal generator or the microwave voltage-controlled oscillator. A second amplifier is provided for processing the signal output by the first amplifier. The second amplifier outputs the microwave signal input to the furnace cavity. In the preferred embodiment, the second amplifier is a traveling-wave tube (TWT). A power supply is provided for operation of the second amplifier. A directional coupler is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter is provided for measuring the power delivered to the microwave furnace. A second power meter detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load. 5 figs.