33. VIEW OF BASEMENT UNDER EAST BOILER ROOM LOOKING TOWARD ...
33. VIEW OF BASEMENT UNDER EAST BOILER ROOM LOOKING TOWARD WEST BOILER ROOM BASEMENT THROUGH THE ASH TRANSFER TUNNEL. ASH HOPPER FOR BOILER 900 IS ON THE RIGHT. NOTE THE TRACKS ALONG THE FLOOR OF THE TUNNEL. A SMALL ELECTRIC LOCOMOTIVE HAULED CARS FOR TRANSFERRING ASH FROM BOILERS TO DISPOSAL SITES OUTSIDE THE BUILDING. THIS SYSTEM BECAME OBSOLETE IN 1938 WHEN BOILERS IN THE WEST BOILER ROOM WERE REMOVED AND PULVERIZED COAL WAS ADOPTED AS THE FUEL. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT
Lauryl Amine as heavy metal collector of boiler ash from pulp and paper mill waste
NASA Astrophysics Data System (ADS)
Sembiring, M. P.; Kaban, J.; Bangun, N.; Saputra, E.
2018-04-01
Theincreasing of demand of pulp and paper products, will following with the growing the pulp and paper industryand generate significant mill waste. The total waste reached 1/3 of the amount raw materials used and ash boiler is the waste with the largest percentage of 52%. For that it takes effort to manage the existing waste. The boiler ash contained the chemical elements, it can be utilized such as fertilizer, because it also contains transition metals in form of heavy metal such as Cadmium (Cd), Cobalt (Co), Chrome (Cr), Cupprum (Cu), Ferrum (Fe), Nickel (Ni), and Zinc (Zn), the use of boiler ash must follow the threshold specified by the Government. Several studies have been undertaken to reduce and extract heavy metals from ash and sand of the boiler by using carbon dioxide as its ligand. Eelectrochemical method was used to remove and recovery of heavy metals from the incenerator. This study focused on removal of heavy metals using Lauryl Amine as collector and three solvents namely Dichloromethane, Ethanol and n-Hexane. The treatmentswas able to extract the heavy metal and generally reduce the heavy metal content of ash boiler pulp and paper mill waste. The combination treatment used toreduce the heavy metal content of 5 gram Lauryl Amine collector in Dichloromethane solvent for 4 hours process time.
Comparion of Mercury Emissions Between Circulating Fluidized Bed Boiler and Pulverized Coal Boiler
NASA Astrophysics Data System (ADS)
Wang, Y. J.; Duan, Y. F.; Zhao, C. S.
Mercury emissions between a circulating fluidized bed (CFB) utility boiler and two pulverized coal (PC) boilers equipped with electrostatic precipitators (ESP) were in situ measured and compared. The standard Ontario Hydro Method (OHM) was used to sample the flue gas before and after the ESP. Various mercury speciations such as Hg0, Hg2+ and Hgp in flue gas and total mercury in fly ashes were analyzed. The results showed that the mercury removal rate of the CFB boiler is nearly 100%; the mercury emission in stack is only 0.028 g/h. However, the mercury removal rates of the two PC boilers are 27.56% and 33.59% respectively, the mercury emissions in stack are 0.80 and 51.78 g/h respectively. It concluded that components of the ESP fly ashes especially their unburnt carbons have remarkable influence on mercury capture. Pore configurations of fine fly ash particles have non-ignored impacts on mercury emissions.
Thermal treatment and vitrification of boiler ash from a municipal solid waste incinerator.
Yang, Y; Xiao, Y; Voncken, J H L; Wilson, N
2008-06-15
Boiler ash generated from municipal solid waste (MSW) incinerators is usually classified as hazardous materials and requires special disposal. In the present study, the boiler ash was characterized for the chemical compositions, morphology and microstructure. The thermal chemical behavior during ash heating was investigated with thermal balance. Vitrification of the ash was conducted at a temperature of 1400 degrees C in order to generate a stable silicate slag, and the formed slag was examined with chemical and mineralogical analyses. The effect of vitrification on the leaching characteristics of various elements in the ash was evaluated with acid leaching. The study shows that the boiler ash as a heterogeneous fine powder contains mainly silicate, carbonate, sulfates, chlorides, and residues of organic materials and heavy metal compounds. At elevated temperatures, the boiler ash goes through the initial moisture removal, volatilization, decomposition, sintering, melting, and slag formation. At 1400 degrees C a thin layer of salt melt and a homogeneous glassy slag was formed. The experimental results indicate that leaching values of the vitrified slag are significantly reduced compared to the original boiler ash, and the vitrification could be an interesting alternative for a safer disposal of the boiler ash. Ash compacting, e.g., pelletizing can reduce volatilization and weight loss by about 50%, and would be a good option for the feed preparation before vitrification.
Controlling formaldehyde emissions with boiler ash.
Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit
2005-07-01
Fluidized wood ash reduces formaldehyde in air from about 20 to <1 ppmv. Methanol is removed to a much lower extent. The efficiency of formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.
92. FORCED DRAFT FAN & BASE OF BOILER SETTINGS SHOWING ...
92. FORCED DRAFT FAN & BASE OF BOILER SETTINGS SHOWING ASH REMOVAL DOORS. NOTE STOKER LINE SHAFT DRIVE UNDER CEILING. - Lakeview Pumping Station, Clarendon & Montrose Avenues, Chicago, Cook County, IL
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hart, D.; Lewis, R.; Tobiasz, R.
1998-12-31
The composition and properties of ash formed during coal firing have a major impact on boiler performance. Higher ash content in the coal can mean higher costs associated with coal handling, transportation, ash removal and ash disposal along with higher costs due to the increased ash content`s deleterious effects on pulverizing, combustion and heat transfer. ABB C-E Services, Inc. has conducted research for many years on what might be done to minimize the adverse effects of ash on boiler performance. Recently, ABB C-E Services has studied the effects of firing system modifications on ash composition and properties and the effectmore » these firing system modifications have on overall furnace performance. The subject of this paper is the impact of the installation of the CFS Concentric Firing System on the propensity for boiler wall ash deposition. For this study, CFS yaw angles were varied and particle samples were collected at the waterwalls for the different yaw angles tested. These ash samples were analyzed for ash composition. The results showed that with a larger CFS yaw angle (the air stream directed more towards the boiler walls) the base/acid ratio, iron content and sulfur content of the particle samples collected at the waterwall were reduced. This effect is due to several contributing factors: (1) an oxidizing environment produced by injecting more air toward the walls; and (2) an aerodynamic change which impacts the particle combustion time/temperature history.« less
The enrichment behavior of natural radionuclides in pulverized oil shale-fired power plants.
Vaasma, Taavi; Kiisk, Madis; Meriste, Tõnis; Tkaczyk, Alan Henry
2014-12-01
The oil shale industry is the largest producer of NORM (Naturally Occurring Radioactive Material) waste in Estonia. Approximately 11-12 million tons of oil shale containing various amounts of natural radionuclides is burned annually in the Narva oil shale-fired power plants, which accounts for approximately 90% of Estonian electricity production. The radionuclide behavior characteristics change during the fuel combustion process, which redistributes the radionuclides between different ash fractions. Out of 24 operational boilers in the power plants, four use circulating fluidized bed (CFB) technology and twenty use pulverized fuel (PF) technology. Over the past decade, the PF boilers have been renovated, with the main objective to increase the efficiency of the filter systems. Between 2009 and 2012, electrostatic precipitators (ESP) in four PF energy blocks were replaced with novel integrated desulphurization technology (NID) for the efficient removal of fly ash and SO2 from flue gases. Using gamma spectrometry, activity concentrations and enrichment factors for the (238)U ((238)U, (226)Ra, (210)Pb) and (232)Th ((232)Th, (228)Ra) family radionuclides as well as (40)K were measured and analyzed in different PF boiler ash fractions. The radionuclide activity concentrations in the ash samples increased from the furnace toward the back end of the flue gas duct. The highest values in different PF boiler ash fractions were in the last field of the ESP and in the NID ash, where radionuclide enrichment factors were up to 4.2 and 3.3, respectively. The acquired and analyzed data on radionuclide activity concentrations in different PF boiler ashes (operating with an ESP and a NID system) compared to CFB boiler ashes provides an indication that changes in the fuel (oil shale) composition and boiler working parameters, as well as technological enhancements in Estonian oil shale fired power plants, have had a combined effect on the distribution patterns of natural radionuclides in the oil shale combustion products. Copyright © 2014 Elsevier Ltd. All rights reserved.
Regeneratively cooled coal combustor/gasifier with integral dry ash removal
Beaufrere, A.H.
1982-04-30
A coal combustor/gasifier is disclosed which produces a low or medium combustion gas fired furnances or boilers. Two concentric shells define a combustion air flows to provide regenerative cooling of the inner shell for dry ash operation. A fuel flow and a combustion air flow having opposed swirls are mixed and burned in a mixing-combustion portion of the combustion volume and the ash laden combustion products flow with a residual swirl into an ash separation region. The ash is cooled below the fusion temperature and is moved to the wall by centrifugal force where it is entrained in the cool wall boundary layer. The boundary layer is stabilized against ash re-entrainment as it is moved to an ash removal annulus by a flow of air from the plenum through slots in the inner shell, and by suction on an ash removal skimmer slot.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hart, D.; Lewis, R.; Tobiasz, R.
1998-07-01
The composition and properties of ash formed during coal firing have a major impact on boiler performance. Higher ash content in the coal can mean higher costs associated with coal handling, transportation, ash removal and ash disposal along with higher costs due to the increased ash content's deleterious effects on pulverizing, combustion and heat transfer. ABB C-E Services, Inc. has conducted research what might be done to minimize the adverse effects of ash on boiler performance for many years. Recently, ABB C-E Services has studied the effects of firing system modifications on ash composition and properties and the effect thesemore » firing system modifications have on overall furnace performance. The subject of this paper is the impact of the installation of the CFS{trademark} yaw angles were varied and particle samples were collected at the waterwalls for the different yaw angles tested. These ash samples were analyzed for ash composition. The results showed that with a larger CFS{trademark} yaw angle (the air stream directed more towards the boiler walls) the base/acid ratio, iron content and sulfur content of the particle samples collected at the waterwall were reduced. This effect is due to several contributing factors: (1) an oxidizing environment produced by injecting more air toward the walls; and (2) an aerodynamic change which impacts the particle combustion time/temperature history.« less
NASA Astrophysics Data System (ADS)
Volkov, E. P.; Prokhorov, V. B.; Arkhipov, A. M.; Chernov, S. L.; Kirichkov, V. S.; Kaverin, A. A.
2017-11-01
MPEI conducts researches on physical and mathematical models of furnace chambers for improvement of power-generation equipment fuel combustion efficiency and ecological safety. Results of these researches are general principles of furnace aerodynamics arrangement for straight-flow burners and various fuels. It has been shown, that staged combustion arrangement with early heating and igniting with torch distribution in all furnace volume allows to obtain low carbon in fly ash and nitrogen oxide emission and also to improve boiler operation reliability with expand load adjustment range. For solid fuel combustion efficiency improvement it is practical to use high-placed and strongly down-tilted straight-flow burners, which increases high-temperature zone residence time for fuel particles. In some cases, for this combustion scheme it is possible to avoid slag-tap removal (STR) combustion and to use Dry-bottom ash removal (DBAR) combustion with tolerable carbon in fly ash level. It is worth noting that boilers with STR have very high nitrogen oxide emission levels (1200-1800 mg/m3) and narrow load adjustment range, which is determined by liquid slag output stability, so most industrially-developed countries don’t use this technology. Final decision about overhaul of boiler unit is made with regard to physical and mathematical modeling results for furnace and zonal thermal calculations for furnace and boiler as a whole. Overhaul of boilers to provide staged combustion and straight-flow burners and nozzles allows ensuring regulatory nitrogen oxide emission levels and corresponding best available technology criteria, which is especially relevant due to changes in Russian environmental regulation.
Regeneratively cooled coal combustor/gasifier with integral dry ash removal
Beaufrere, Albert H.
1983-10-04
A coal combustor/gasifier is disclosed which produces a low or medium combustion gas for further combustion in modified oil or gas fired furnaces or boilers. Two concentric shells define a combustion volume within the inner shell and a plenum between them through which combustion air flows to provide regenerative cooling of the inner shell for dry ash operation. A fuel flow and a combustion air flow having opposed swirls are mixed and burned in a mixing-combustion portion of the combustion volume and the ash laden combustion products flow with a residual swirl into an ash separation region. The ash is cooled below the fusion temperature and is moved to the wall by centrifugal force where it is entrained in the cool wall boundary layer. The boundary layer is stabilized against ash re-entrainment as it is moved to an ash removal annulus by a flow of air from the plenum through slots in the inner shell, and by suction on an ash removal skimmer slot.
Fluidized bed coal combustion reactor
NASA Technical Reports Server (NTRS)
Moynihan, P. I.; Young, D. L. (Inventor)
1981-01-01
A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.
NASA Astrophysics Data System (ADS)
Arkhipov, A. M.; Kanunnikov, A. A.; Kirichkov, V. S.; Prokhorov, V. B.; Fomenko, M. V.; Chernov, S. L.
2017-02-01
In reconstruction of operating pulverized coal-fired boilers, one of the main factors is the choice of a method for slag removal: dry bottom ash removal (DBAR) or slag-tap removal (STR). In this case, ecological and economic aspects should be taken into account, and also the early ignition of pulverized coal fuel, the reliability of operation of the furnace walls in the mode without slagging, and the stability of slag removal should be provided. In this work, issues of changeover of the pulverized coal-fired boilers of the TPP-210A type from the STR mode to the DBAR mode are considered. As of today, the main problems during the operation of these boilers are the high emissions of nitrogen oxides together with flue gases into the atmosphere and the appropriated payoffs, a small range of loads available, the necessity of stabilization of the pulverizedcoal flame sustainability by using the highly reactive fuel, large mechanical fuel underburning, etc. Results of studying aerodynamics of a furnace with DBAR obtained in the process of physical simulation are given; technical solutions and preliminary design (configuration of burners and nozzles in the boiler furnace, conceptual design of the pulverized coal burner, configuration of TPP-210A boiler with the low heat liberation of furnace cross-section and volumetric heat release) are set forth, which are associated with the optimization of aerodynamics of furnace volume, when the direct-flow burners and nozzles are used, and with organization of the efficient staged combustion of solid fuel. Two versions of possible modernization of a boiler unit are considered. Under conditions of the planned increase in the steam production capacity, the most promising measures are as follows: the DBAR implementation with reducing heat releases of the cross-section and volume of the furnace approximately by half, the installation of the direct-flow burners and nozzles with injection of recirculation gases into the active combustion zone by bleeding them from the turning chamber.
Chromate dermatitis from a boiler lining.
Rycroft, R J; Calnan, C D
1977-08-01
Chromate dermatitis is described in a mechanical fitter working inside boiler combustion chambers. A source of hexavalent chromate is traced to the action of the heat and alkaline fuel ash on trivalent chrome ore in parts of the refractory lining. Removal of the patient from this contact has resulted in almost complete clearing of his dermatitis, without any relapse, during a 9-month follow-up period.
Pilot Plant Program for the AED Advanced Coal Cleaning System. Phase II. Interim final report
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
1980-08-01
Advanced Energy Dynamics, Inc. (AED), has developed a proprietary coal cleaning process which employs a combination of ionization and electrostatic separation to remove both sulfur and ash from dry pulverized coal. The Ohio Department of Energy sponsored the first part of a program to evaluate, develop, and demonstrate the process in a continuous-flow pilot plant. Various coals used by Ohio electric utilities were characterized and classified, and sulfur reduction, ash reduction and Btu recovery were measured. Sulfur removal in various coals ranged from 33 to 68% (on a Btu basis). Ash removal ranged from 17 to 59% (on a Btumore » basis). Ash removal of particles greater than 53 microns ranged from 46 to 88%. Btu recovery ranged from 90 to 97%. These results, especially the large percentage removal of ash particles greater than 53 microns, suggest that the AED system can contribute materially to improved boiler performance and availability. The study indicated the following potential areas for commercial utilization of the AED process: installation between the pulverizer and boiler of conventional coal-fired power utilities; reclamation of fine coal refuse; dry coal cleaning to supplement, and, if necessary, to take the place of conventional coal cleaning; upgrading coal used in: (1) coal-oil mixtures, (2) gasification and liquefaction processes designed to handle pulverized coal; and (3) blast furnaces for making steel, as a fuel supplement to the coke. Partial cleaning of coking coal blends during preheating may also prove economically attractive. Numerous other industrial processes which use pulverized coal such as the production of activated carbon and direct reduction of iron ore may also benefit from the use of AED coal cleaning.« less
Development of an ash particle deposition model considering build-up and removal mechanisms
DOE Office of Scientific and Technical Information (OSTI.GOV)
Kjell Strandstroem; Christian Muellera; Mikko Hupa
2007-12-15
Slagging and fouling on heat exchanger surfaces in power boilers fired with fossil fuels and fuel mixtures has a significant influence on boiler efficiency and availability. Mathematical modelling has long been considered a suitable method to assist boiler operators to determine optimized operating conditions for an existing furnace. The ultimate goal in ash deposition prediction is hereby the determination of the total amount of material deposited and hence the determination of the total reduction in efficiency. Depending on the fuels fired the total deposited mass is a combination of ash particle deposition and ash particle erosion due to non-sticky particles.more » The novel ash particle deposition model presented in this work considers deposition of sticky ash particles, cleansing of deposit by non-sticky sand particles and sticking of sand due to contact with sticky ash. The steady-state modelling results for the total amount of ash deposited on the deposition probe of an entrained flow reactor presented in this work agree well with the experimental data. Only at very high fractions of sand added as non-sticky material, a significant influence of the sand on the overall mass deposited was found. Since the model considers sticking of non-sticking sand due to contact with sticky ash, the fraction of sand deposited on the probe was especially studied. Using a correction factor to consider the influence of operating time on the steady-state simulations led to good agreement between simulations and experimental data. 12 refs., 10 figs.« less
Chong, Mei Fong; Lee, Kah Peng; Chieng, Hui Jiun; Syazwani Binti Ramli, Ili Izyan
2009-07-01
Boron is extensively used in the ceramic industry for enhancing mechanical strength of the tiles. The discharge of boron containing wastewater to the environment causes severe pollution problems. Boron is also dangerous for human consumption and causes organisms' reproductive impediments if the safe intake level is exceeded. Current methods to remove boron include ion-exchange, membrane filtration, precipitation-coagulation, biological and chemical treatment. These methods are costly to remove boron from the wastewater and hence infeasible for industrial wastewater treatment. In the present research, adsorption-flocculation mechanism is proposed for boron removal from ceramic wastewater by using Palm Oil Mill Boiler (POMB) bottom ash and long chain polymer or flocculant. Ceramic wastewater is turbid and milky in color which contains 15 mg/L of boron and 2000 mg/L of suspended solids. The optimum operating conditions for boron adsorption on POMB bottom ash and flocculation using polymer were investigated in the present research. Adsorption isotherm of boron on bottom ash was also investigated to evaluate the adsorption capacity. Adsorption isotherm modeling was conducted based on Langmuir and Freundlich isotherms. The results show that coarse POMB bottom ash with particle size larger than 2 mm is a suitable adsorbent where boron is removed up to 80% under the optimum conditions (pH=8.0, dosage=40 g bottom ash/300 ml wastewater, residence time=1h). The results also show that KP 1200 B cationic polymer is effective in flocculating the suspended solids while AP 120 C anionic polymer is effective in flocculating the bottom ash. The combined cationic and anionic polymers are able to clarify the ceramic wastewater under the optimum conditions (dosage of KP 1200 B cationic polymer=100 mg/L, dosage of AP 120 C anionic polymer=50 mg/L, mixing speed=200 rpm). Under the optimum operating conditions, the boron and suspended solids concentration of the treated wastewater were reduced to 3 mg/L and 5 mg/L respectively, satisfying the discharge requirement by Malaysia Department of Environment (DOE). The modeling study shows that the adsorption isotherm of boron onto POMB bottom ash conformed to the Freundlich Isotherm. The proposed method is suitable for boron removal in ceramic wastewater especially in regions where POMB bottom ash is abundant.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
1991-12-31
It is the objective of the Coal Reburning for Cyclone Boiler NO{sub x} Control Project to fully establish that the cola reburning clean coal technology offers cost-effective alternatives to cyclone operating electric utilities for overall oxides of nitrogen control. The project will evaluate the applicability of the reburning technology for reducing NO{sub x} emissions in full scale cyclone-fired boilers which use coal as a primary fuel. The performance goals while burning coal are: (1) Greater than 50 percent reduction in NO{sub x} emissions, as referenced to the uncontrolled (baseline) conditions at full load. (2) No serious impact on cyclone combustormore » operation, boiler efficiency or boiler fireside performance (corrosion and deposition), or boiler ash removal system performance.« less
Coal reburning for cyclone boiler NO sub x control demonstration
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
1991-01-01
It is the objective of the Coal Reburning for Cyclone Boiler NO{sub x} Control Project to fully establish that the cola reburning clean coal technology offers cost-effective alternatives to cyclone operating electric utilities for overall oxides of nitrogen control. The project will evaluate the applicability of the reburning technology for reducing NO{sub x} emissions in full scale cyclone-fired boilers which use coal as a primary fuel. The performance goals while burning coal are: (1) Greater than 50 percent reduction in NO{sub x} emissions, as referenced to the uncontrolled (baseline) conditions at full load. (2) No serious impact on cyclone combustormore » operation, boiler efficiency or boiler fireside performance (corrosion and deposition), or boiler ash removal system performance.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Lu, X.F.; Amano, R.S.
2006-12-15
CFB boiler ash cannot be used as a cement replacement in concrete due to its unacceptably high sulfur content. The disposal in landfills has been the most common means of handling ash in circulating fluidized bed boiler power plants. However for a 300 MW CFB boiler power plant, there will be 600,000 tons of ash discharged per year and will result in great volumes and disposal cost of ash byproduct. It was very necessary to solve the utilization of CFB ash and to decrease the disposal cost of CFB ash. The feasible experimental study results on the utilization of themore » bottom ashes of a 300 MW CFB boiler in Baima power plant in China were reported in this paper. The bottom ashes used for test came from the discharged bottom ashes in a 100 MW CFB boiler in which the anthracite and limestone designed for the 300 MW CFB project was burned. The results of this study showed that the bottom ash could be used for cementitious material, road concrete, and road base material. The masonry cements, road concrete with 30 MPa compressive strength and 4.0 MPa flexural strength, and the road base material used for base courses of the expressway, the main road and the minor lane were all prepared with milled CFB bottom ashes in the lab. The better methods of utilization of the bottom ashes were discussed in this paper.« less
1968-05-01
flue gas . Is one. The more popular method Is wet limestone scrubbing. In the limestone Injection system, ground limestone Is mixed with the coal and...is removed. The remainder must be eliminated from the flue gas as SO2 by wet scrubbing. Reduced boiler efficiency, due to ash accumulation on the...use of the fluldlzed-bed boiler, rather than a conventional coal-fired boiler requiring a flue gas cleanup system, will result In an
Quality and generation rate of solid residues in the boiler of a waste-to-energy plant.
Allegrini, E; Boldrin, A; Jansson, S; Lundtorp, K; Fruergaard Astrup, T
2014-04-15
The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits. Copyright © 2014 Elsevier B.V. All rights reserved.
1988-06-01
common breeching and can be routed to the wet-scrubber or to a bypass stack. The scrubber is a double-alkali flue - gas desulfurization system using soda...Illustrations Figure Title Page 1 View of Scrubber and Bypass Stacks 3 2 Scrubber Stacks 4 3 Bypass Stack 5 4 Flue Gas Flow Diagram 6 5 ORSAT Sampling...of gases and to provide a positive static pressure at flue gas exhaust discharge points. The ash system pneumatically removes ash from bottom-ash
40 CFR 302.6 - Notification requirements.
Code of Federal Regulations, 2010 CFR
2010-07-01
... transportation of coal and coal ash (including fly ash, bottom ash, and boiler slags), including the dumping and... coal and coal ash, including fly ash, bottom ash, and boiler slags. (d) Except for releases of..., chromium, copper, lead, nickel, selenium, silver, thallium, or zinc is not required if the mean diameter of...
Hsi, Hsing-Cheng; Lee, Hsiu-Hsia; Hwang, Jyh-Feng; Chen, Wang
2010-05-01
Mercury speciation and distribution in a 660-MW tangential-fired utility boiler in Taiwan burning Australian and Chinese bituminous coal blends was investigated. Flue gases were simultaneously sampled at the selective catalytic reduction (SCR) inlet, the SCR outlet, the electrostatic precipitator (ESP) outlet, and the stack. Samplings of coal, lime, bottom ash/slag, fly ash, and gypsum slurry were also conducted. Results indicated that flue gases at the inlet to SCR contained a great potion of particle-bound mercury (Hg(p)), 59-92% of the total mercury. Removal of mercury was not observed for the SCR system. However, repartitioning of mercury species across the SCR occurred that significantly increased the portion of elemental mercury (Hg0) to up to 29% and oxidized mercury (Hg2+) to up to 33% in the SCR outlet gas. Overreporting of Hg(p) at the inlet of SCR may cause the observed repartitioning; the high ammonia/nitric oxide circumstance in the SCR unit was also speculated to cause the mercury desorption from ash particles and subsequent reentrance into the gas phase. ESP can remove up to 99% of Hg(p), and wet flue gas desulfurization (FGD) can remove up to 84% of Hg2+. Mercury mass balances were calculated to range between 81 and 127.4%, with an average of 95.7% wherein 56-82% was in ESP fly ash, 8.7-18.6% was retained in the FGD gypsum, and 6.2-26.1% was emitted from the stack. Data presented here suggest that mercury removal can be largely enhanced by increasing the conversion of Hg0 into Hg(p) and Hg2+.
Reuse the pulp and paper industry wastewater by using fashionable technology
NASA Astrophysics Data System (ADS)
Sudarshan, K.; Maruthaiya, K.; Kotteeswaran, P.; Murugan, A.
2017-10-01
This proposed method is a promising way, which can be implemented in pulp and paper industries by effective removal of the color and chemical oxygen demand (COD) and the resulting treated water may surely reuse to the other streams. Fourier Transformer Infra Red spectra confirmed the presence of the respective functional groups in the removed pollutants from the wastewater. The efficiency of Non-ferric Alum (NF Alum) and cationic polyacrylamide (C-PAM) with and without power boiler fly ash was also studied. The reduction efficiency of color and chemical oxygen demand (COD) is evaluated at the optimum dosage of NF Alum, fly ash, and C-PAM. At the optimized pH attained from these coagulants using to treat the wastewater, the flocs formation/settling and the pollutant removal efficiency are encouraging and the resulting color of the wastewater is to 40 PtCo units from 330 PtCo units and COD to 66 mg/L from 218 mg/L. While using NF Alum alone with C-PAM for the treatment of wastewater, the highest reduction efficiency of COD is 97 mg/L from 218 mg/L and the color is 60 from 330 PtCo units at pH 4.8 was noted. From these observations, NF Alum and power boiler fly ash with C-PAM can effectively remove the pollutants from the pulp and paper mill wastewater and the water can be reused for other streams.
Effective removal of hazardous trace metals from recovery boiler fly ashes.
Kinnarinen, Teemu; Golmaei, Mohammad; Jernström, Eeva; Häkkinen, Antti
2018-02-15
The objective of this study is to introduce a treatment sequence enabling straightforward and effective recovery of hazardous trace elements from recovery boiler fly ash (RBFA) by a novel method, and to demonstrate the subsequent removal of Cl and K with the existing crystallization technology. The treatment sequence comprises two stages: dissolution of most other RBFA components than the hazardous trace elements in water in Step 1 of the treatment, and crystallization of the process chemicals in Step 2. Solid-liquid separation has an important role in the treatment, due to the need to separate first the small solid residue containing the trace elements, and to separate the valuable crystals, containing Na and S, from the liquid rich in Cl and K. According to the results, nearly complete recovery of cadmium, lead and zinc can be reached even without pH adjustment. Some other metals, such as Mg and Mn, are removed together with the hazardous metals. Regarding the removal of Cl and K from the process, in this non-optimized case the removal efficiency was satisfactory: 60-70% for K when 80% of sodium was recovered, and close to 70% for Cl when 80% of sulfate was recovered. Copyright © 2017 Elsevier B.V. All rights reserved.
Looking south at the ash disposal hoppers for boilers numbers ...
Looking south at the ash disposal hoppers for boilers numbers 1 through 6. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA
11. RW Meyer Sugar Mill: 18761889. Locomotive=type, firetube, portable boiler, ...
11. RW Meyer Sugar Mill: 1876-1889. Locomotive=type, fire-tube, portable boiler, model No. 1, Manufactured by Ames Iron Works, Oswego, New York, 1879. 120 lbs./sq. in. working pressure, 66 sq. ft. heating surface in tubes. View: the boiler provided steam for steam engine which in turn powered the centrifugals. View shows front fire box, end of boiler. Below fire-box,used for removing ashes, is a door. Circular openings at the rear of the fire-box are where fire-tubes connected with furnace. Column to right of fire-box carried pressure and water level gauges. Fluted chimney-type structure is steam-port, safety valve, and whistle. Weights originally sat on the arm extending from the top of the port and controlled the boiler pressure. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI
Weidemann, E; Allegrini, E; Fruergaard Astrup, T; Hulgaard, T; Riber, C; Jansson, S
2016-03-01
Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD/F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - <0.09 mm, 0.09-0.355 mm, and >0.355 mm - and analysed for PCDD/F. The coarse fraction (>0.355 mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin content. While the total mass of the coarse fraction in this boiler was relatively small, sieving could reduce the amount of ash containing toxic PCDD/F by around 0.5 kg per tonne input waste or around 15% of the collected boiler ash from the convection pass. The mid-size fraction in this study covered a wide size range (0.09-0.355 mm) and possibly a low toxicity fraction could be identified by splitting this fraction into more narrow size ranges. The ashes exhibited uniform PCDD/F homologue patterns which suggests a stable and continuous generation of PCDD/F. Copyright © 2016 Elsevier Ltd. All rights reserved.
The secondary release of mercury in coal fly ash-based flue-gas mercury removal technology.
He, Jingfeng; Duan, Chenlong; Lei, Mingzhe; Zhu, Xuemei
2016-01-01
The secondary release of mercury from coal fly ash is a negative by-product from coal-fired power plants, and requires effective control to reduce environmental pollution. Analysing particle size distribution and composition of the coal fly ash produced by different mercury removing technologies indicates that the particles are generally less than 0.5 mm in size and are composed mainly of SiO2, Al2O3, and Fe2O3. The relationships between mercury concentration in the coal fly ash, its particle size, and loss of ignition were studied using different mercury removing approaches. The research indicates that the coal fly ash's mercury levels are significantly higher after injecting activated carbon or brominating activated carbon when compared to regular cooperating-pollution control technology. This is particularly true for particle size ranges of >0.125, 0.075-0.125, and 0.05-0.075 mm. Leaching experiments revealed the secondary release of mercury in discarded coal fly ash. The concentration of mercury in the coal fly ash increases as the quantity of injecting activated carbon or brominating activated carbon increases. The leached concentrations of mercury increase as the particle size of the coal fly ash increases. Therefore, the secondary release of mercury can be controlled by adding suitable activated carbon or brominating activated carbon when disposing of coal fly ash. Adding CaBr2 before coal combustion in the boiler also helps control the secondary release of mercury, by increasing the Hg(2+) concentration in the leachate. This work provides a theoretical foundation for controlling and removing mercury in coal fly ash disposal.
40 CFR 302.6 - Notification requirements.
Code of Federal Regulations, 2011 CFR
2011-07-01
... ash, bottom ash, and boiler slags), including the dumping and land spreading operations that occur..., bottom ash, and boiler slags. (d) Except for releases of radionuclides, notification of the release of an..., selenium, silver, thallium, or zinc is not required if the mean diameter of the particles released is...
Vaasma, Taavi; Kiisk, Madis; Meriste, Tõnis; Tkaczyk, Alan Henry
2014-03-01
Burning oil shale to produce electricity has a dominant position in Estonia's energy sector. Around 90% of the overall electric energy production originates from the Narva Power Plants. The technology in use has been significantly renovated - two older types of pulverized fuel burning (PF) energy production units were replaced with new circulating fluidized bed (CFB) technology. Additional filter systems have been added to PF boilers to reduce emissions. Oil shale contains various amounts of natural radionuclides. These radionuclides concentrate and become enriched in different boiler ash fractions. More volatile isotopes will be partially emitted to the atmosphere via flue gases and fly ash. To our knowledge, there has been no previous study for CFB boiler systems on natural radionuclide enrichment and their atmospheric emissions. Ash samples were collected from Eesti Power Plant's CFB boiler. These samples were processed and analyzed with gamma spectrometry. Activity concentrations (Bq/kg) and enrichment factors were calculated for the (238)U ((238)U, (226)Ra, (210)Pb) and (232)Th ((232)Th, (228)Ra) family radionuclides and for (40)K in different CFB boiler ash fractions. Results from the CFB boiler ash sample analysis showed an increase in the activity concentrations and enrichment factors (up to 4.5) from the furnace toward the electrostatic precipitator block. The volatile radionuclide ((210)Pb and (40)K) activity concentrations in CFB boilers were evenly distributed in finer ash fractions. Activity balance calculations showed discrepancies between input (via oil shale) and output (via ash fractions) activities for some radionuclides ((238)U, (226)Ra, (210)Pb). This refers to a situation where the missing part of the activity (around 20% for these radionuclides) is emitted to the atmosphere. Also different behavior patterns were detected for the two Ra isotopes, (226)Ra and (228)Ra. A part of (226)Ra input activity, unlike (228)Ra, was undetectable in the solid ash fractions of the boiler. Most probably it is released to the surrounding environment. Copyright © 2014 Elsevier Ltd. All rights reserved.
Kurihara, Miki; Ikeda, Koji; Izawa, Yoshinori; Deguchi, Yoshihiro; Tarui, Hitoshi
2003-10-20
A laser-induced breakdown spectroscopy (LIBS) technique has been applied for detection of unburned carbon in fly ash, and an automated LIBS unit has been developed and applied in a 1000-MW pulverized-coal-fired power plant for real-time measurement, specifically of unburned carbon in fly ash. Good agreement was found between measurement results from the LIBS method and those from the conventional method (Japanese Industrial Standard 8815), with a standard deviation of 0.27%. This result confirms that the measurement of unburned carbon in fly ash by use of LIBS is sufficiently accurate for boiler control. Measurements taken by this apparatus were also integrated into a boiler-control system with the objective of achieving optimal and stable combustion. By control of the rotating speed of a mill rotary separator relative to measured unburned-carbon content, it has been demonstrated that boiler control is possible in an optimized manner by use of the value of the unburned-carbon content of fly ash.
Startup, Commissioning and Operation of Fenyi 100MW CFB Boiler
NASA Astrophysics Data System (ADS)
Wang, Zhiwei; Yu, Wugao; Bo, Shi
The first 100MW CFB boiler, designed by the Thermal Power Research Institute and manufactured by Harbin Boiler Company Limited, has been successfully running in Jiangxi Fenyi Power Plant since 2003. Local high ash content anthracite and lean coal that are very difficult to burn out are used in the 100 MW CFB boiler. The results of the 100MW CFB boiler shows that the CFB boiler can run in 30% MCR and startup with two under bed burners, and the boiler efficiency higher than 88% can be got after the combustion modification test. The CFB boiler can be operated with full load and reaches design parameters. The emissions of NO, N2O and CO are less than 7Omg/m3, 30mg/m3, and 125mg/m3, respectively, and SO2 less than 400mg/m3 after limestone injection. The bottom ash temperature from bed ash coolers is less than 120°C after its modification. Coal blockage at the coal storage silo is the main problem influencing the CFB boiler continuous operation. The running experiences for 5 years proved that the CFB boiler performance is successful, and the results were applied in 210 MW and 330 MW CFB Boiler design of Fenyi Power Plant.
Saqib, Naeem; Bäckström, Mattias
2015-10-01
Impact of waste fuels (virgin/waste wood, mixed biofuel (peat, bark, wood chips) industrial, household, mixed waste fuel) and incineration technologies on partitioning and leaching behavior of trace elements has been investigated. Study included 4 grate fired and 9 fluidized boilers. Results showed that mixed waste incineration mostly caused increased transfer of trace elements to fly ash; particularly Pb/Zn. Waste wood incineration showed higher transfer of Cr, As and Zn to fly ash as compared to virgin wood. The possible reasons could be high input of trace element in waste fuel/change in volatilization behavior due to addition of certain waste fractions. The concentration of Cd and Zn increased in fly ash with incineration temperature. Total concentration in ashes decreased in order of Zn>Cu>Pb>Cr>Sb>As>Mo. The concentration levels of trace elements were mostly higher in fluidized boilers fly ashes as compared to grate boilers (especially for biofuel incineration). It might be attributed to high combustion efficiency due to pre-treatment of waste in fluidized boilers. Leaching results indicated that water soluble forms of elements in ashes were low with few exceptions. Concentration levels in ash and ash matrix properties (association of elements on ash particles) are crucial parameters affecting leaching. Leached amounts of Pb, Zn and Cr in >50% of fly ashes exceeded regulatory limit for disposal. 87% of chlorine in fly ashes washed out with water at the liquid to solid ratio 10 indicating excessive presence of alkali metal chlorides/alkaline earths. Copyright © 2015. Published by Elsevier B.V.
Removal of Cr6 + and Ni2+ from aqueous solution using bagasse and fly ash.
Rao, M; Parwate, A V; Bhole, A G
2002-01-01
Raw bagasse and fly ash, the waste generated in sugar mills and boilers respectively have been used as low-cost potential adsorbents. Raw bagasse was pretreated with 0.1N NaOH followed by 0.1N CH3COOH before its application. These low-cost adsorbents were used for the removal of chromium and nickel from an aqueous solution. The kinetics of adsorption and extent of adsorption at equilibrium are dependent on the physical and chemical characteristics of the adsorbent, adsorbate and experimental system. The effect of hydrogen ion concentration, contact time, sorbent dose, initial concentrations of adsorbate and adsorbent and particle size on the uptake of chromium and nickel were studied in batch experiments. The Sorption data has been correlated with Langmuir, Freundlich and Bhattacharya and Venkobachar adsorption models. The efficiencies of adsorbent materials for the removal of Cr(VI) and Ni(II) were found to be between 56.2 and 96.2% and 83.6 and 100%, respectively. These results were obtained at the optimized conditions of pH, contact time, sorbent dose, sorbate concentration of 100 mg/l and with the variation of adsorbent particles size between 0.075 and 4.75 mm. The order of selectivity is powdered activated carbon > bagasse > fly ash for Cr(VI) removal and powdered activated carbon > fly ash > bagasse for Ni(II) removal.
Assessing sorbent injection mercury control effectiveness in flue gas streams
Carey, T.R.; Richardson, C.F.; Chang, R.; Meserole, F.B.; Rostam-Abadi, M.; Chen, S.
2000-01-01
One promising approach for removing mercury from coal-fired, utility flue gas involves the direct injection of mercury sorbents. Although this method has been effective at removing mercury in municipal waste incinerators, tests conducted to date on utility coal-fired boilers show that mercury removal is much more difficult in utility flue gas. EPRI is conducting research to investigate mercury removal using sorbents in this application. Bench-scale, pilot-scale, and field tests have been conducted to determine the ability of different sorbents to remove mercury in simulated and actual flue gas streams. This paper focuses on recent bench-scale and field test results evaluating the adsorption characteristics of activated carbon and fly ash and the use of these results to develop a predictive mercury removal model. Field tests with activated carbon show that adsorption characteristics measured in the lab agree reasonably well with characteristics measured in the field. However, more laboratory and field data will be needed to identify other gas phase components which may impact performance. This will allow laboratory tests to better simulate field conditions and provide improved estimates of sorbent performance for specific sites. In addition to activated carbon results, bench-scale and modeling results using fly ash are presented which suggest that certain fly ashes are capable of adsorbing mercury.
DOE Office of Scientific and Technical Information (OSTI.GOV)
S.A. Fil; L.V. Golyshev; I.S. Mysak
2002-11-15
Data on the use of RCA-2000 (Mark & Vedell, Denmark) stationary analyzers of the content of combustibles in fly ash for optimizing the furnace performance of a TPP-210A boiler and determining the effect of process switchings of the boiler equipment on the quality of the furnace performance are presented.
Ash formation, deposition, corrosion, and erosion in conventional boilers
DOE Office of Scientific and Technical Information (OSTI.GOV)
Benson, S.A.; Jones, M.L.
1995-12-01
The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustionmore » and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.« less
Emily J. Goodwin; Andrew M. Burrow
2006-01-01
Use of Kraft primary sludge and boiler ash in forest production systems holds promise as a cost-effective alternative to landfilling. From a soil quality perspective, particularly in coarse-textured sandy soils, increases in organic matter content from inputs of sludge/ash may improve soil chemical, biological, and physical properties. The objective of this study was...
USDA-ARS?s Scientific Manuscript database
Sugarcane bagasse is the fibrous material remaining after removing the sucrose, water, and other impurities (filter mud) from the milable sugarcane. Louisiana sugarcane mills use a portion of the sugarcane bagasse to produce steam power to run equipment within the mill and/or as a boiler fuel for th...
Thermal behaviour of ESP ash from municipal solid waste incinerators.
Yang, Y; Xiao, Y; Wilson, N; Voncken, J H L
2009-07-15
Stricter environmental regulations demand safer treatment and disposal of incinerator fly ashes. So far no sound technology or a process is available for a sustainable and ecological treatment of the waste incineration ashes, and only partial treatment is practised for temporary and short-term solutions. New processes and technology need to be developed for comprehensive utilization and detoxification of the municipal solid waste (MSW) incinerator residues. To explore the efficiency of thermal stabilisation and controlled vitrification, the thermal behaviour of electrostatic precipitator (ESP) ash was investigated under controlled conditions. The reaction stages are identified with the initial moisture removal, volatilization, melting and slag formation. At the temperature higher than 1100 degrees C, the ESP ashes have a quicker weight loss, and the total weight loss reaches up to 52%, higher than the boiler ash. At 1400 degrees C a salt layer and a homogeneous glassy slag were formed. The effect of thermal treatment on the leaching characteristics of various elements in the ESP ash was evaluated with the availability-leaching test. The leaching values of the vitrified slag are significantly lowered than that of the original ash.
Barbosa, Rui; Lapa, Nuno; Lopes, Helena; Günther, Annika; Dias, Diogo; Mendes, Benilde
2014-06-15
The main aim of this work was to study the removal efficiency of Pb from synthetic and industrial wastewaters by using biomass fly ashes. The biomass fly ashes were produced in a biomass boiler of a pulp and paper industry. Three concentrations of Pb(2+) were tested in the synthetic wastewater (1, 10 and 1000 mg Pb/L). Moreover, two different wastewaters were collected in an industrial wastewater treatment plant (IWWTP) of an industry of lead-acid batteries: (i) wastewater of the equalization tank, and (ii) IWWTP effluent. All the wastewaters were submitted to coagulation-flocculation tests with a wide range of biomass fly ashes dosage (expressed as Solid/Liquid - S/L - ratios). All supernatants were characterized for chemical and ecotoxicological parameters. The use of biomass fly ashes has reduced significantly the Pb concentration in the synthetic wastewater and in the wastewaters collected in the IWWTP. For example, the definitive coagulation-flocculation assays performed over the IWWTP effluent presented a very low concentration of Pb (0.35 mg/L) for the S/L ratio of 1.23 g/L. Globally, the ecotoxicological characterization of the supernatants resulting from the coagulation-flocculation assays of all wastewaters has indicated an overall reduction on the ecotoxicity of the crude wastewaters, due to the removal of Pb. Copyright © 2014 Elsevier Inc. All rights reserved.
Combustion characteristics and design of hot water boiler
NASA Astrophysics Data System (ADS)
Liu, Xuemin; Yang, Dinghua; Lu, Junfu; Guan, Jian; Qi, Guoli
2017-03-01
In order to understand the combustion characteristics of biomass, a detailed comparison with coal was made. There are many differences between biomass and coal in combustion characteristics. The burning rate of biomass is much higher than coal. The burning rate of biomass char is also higher than coal char. During biomass combustion, HCl, SO2 and NO x emissions mainly concentrate in volatile combustion stage, while CO2 emission mainly concentrates in char combustion stage. The slagging tendency of biomass ash is severer than coal ash and the adhesive force of biomass ash is higher. However, the wearing tendency of biomass ash is minor. Aiming at the particularity of biomass fuels, this paper briefly introduces the design of biomass hot water boilers. On this basis, a 2.8 MW biomass hot water boiler was developed and tested under the loads of 1.7 MW and 2.8MW. The running results show that the carbon content of bottom slag significantly decreases as the load increases. The boiler efficiency is higher than 85% under both loads.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Feihu Li; Jianping Zhai; Xiaoru Fu
2006-08-15
The chemistry, mineralogy, morphology, and particle size distribution were investigated in fly ashes from the burning of Datong (ShanXi, China) bituminous coal and the cofiring of Mideast high-sulfur petroleum coke (PC) with 30:70 (cal %) and 50:50 (cal %) blends of Datong bituminous coal in two commercial CFBC boilers. With the exception of CaO, the amounts of major oxides in the fly ashes from cofiring PC and coal were close to those of the common coal fly ashes. The PC-coal fly ashes were enriched in Ni, V, and Mo, implying these trace elements were mainly derived from PC. Ni andmore » V, along with several other elements, such as Cr, Cu, Se, Pb, U, Th, and possibly As and Cd, increased in content with a decrease in temperature of the electrostatic precipitator (ESP). The results of chemistry, mineralogy, and morphology studies suggested that the desulfurization rate of the CFBC boilers at current conditions was low, and the PC tends to coarsen the fly ash particles and increase the loss on ignition (LOI) values, making these fly ashes unsuitable for use as a cement additive or a mineral admixture in concrete. Further studies on the combustion status of the CFBC boilers are needed if we want to be able to increase the desulfurization rate and produce high-quality fly ashes for broader and full utilization. 22 refs., 4 figs., 4 tabs.« less
Chen, Bingyu; Liu, Guijian; Sun, Ruoyu
2016-05-01
A better understanding on the partitioning behavior of mercury (Hg) during coal combustion in large-scale coal-fired power plants is fundamental for drafting Hg-emission control regulations. Two large coal-fired utility boilers, equipped with electrostatic precipitators (ESPs) and a wet flue gas desulfurization (WFGD) system, respectively, in coal energy-dominant Huainan City, China, were selected to investigate the distribution and fate of Hg during coal combustion. In three sampling campaigns, we found that Hg in bottom ash was severely depleted with a relative enrichment (RE) index <7 %, whereas the RE index for fly ash (9-54%) was comparatively higher and variable. Extremely high Hg was concentrated in gypsum (≤4500 ng/g), which is produced in the WFGD system. Mass balance calculation shows that the shares of Hg in bottom ash, fly ash, WFGD products (gypsum, effluents, sludge), and stack emissions were <2, 17-32, 7-22, and 54-82%, respectively. The Hg-removal efficiencies of ESPs, WFGD, and ESPs + WFGD were 17-32, 10-29, and 36-46%, respectively. The Hg-emission factor of studied boilers was in a high range of 0.24-0.29 g Hg/t coal. We estimated that Hg emissions in all Huainan coal-fired power plants varied from 1.8 Mg in 2003 to 7.3 Mg in 2010.
Solids precipitation and polymerization of asphaltenes in coal-derived liquids
Kydd, Paul H.
1984-01-01
The precipitation and removal of particulate solids from coal-derived liquids by adding a process-derived anti-solvent liquid fraction and continuing the precipitation process at a temperature above the melting point of the mixed liquids for sufficient time to allow the asphaltenes to polymerize and solids to settle at atmospheric pressure conditions. The resulting clarified light hydrocarbon overflow liquid contains less than about 0.02 W % ash and is suitable as turbine fuel or as boiler fuel for burning without particulate emission control equipment. An underflow liquid fraction containing less than about 0.1 W % solids along with low sulfur and nitrogen concentrations is suitable as a boiler fuel with emission control equipment.
39. VIEW OF HOPPERS LOCATED AT THE BOTTOM OF COTTRELL ...
39. VIEW OF HOPPERS LOCATED AT THE BOTTOM OF COTTRELL PRECIPITATOR CHAMBERS. PARTICLES REMOVED FROM THE FLUE GAS STREAM WERE DISCHARGED INTO THE VACUUM ASH COLLECTION PIPES LOCATED BELOW THE HOPPERS. THE COTTRELL PRECIPITATORS WERE LOCATED ON THE OUTSIDE WALL OF THE EAST BOILER ROOM. REFER TO PHOTOCOPY CT-142A-15. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT
Aziz, Abdul Shukor Abdul; Manaf, Latifah Abd; Man, Hasfalina Che; Kumar, Nadavala Siva
2014-01-01
This paper investigates the adsorption characteristics of palm oil boiler mill fly ash (POFA) derived from an agricultural waste material in removing Cd(II) and Cu(II) from aqueous solution via column studies. The performance of the study is described through the breakthrough curves concept under relevant operating conditions such as column bed depths (1, 1.5, and 2 cm) and influent metal concentrations (5, 10, and 20 mg/L). The Cd(II) and Cu(II) uptake mechanism is particularly bed depth- and concentration-dependant, favoring higher bed depth and lower influent metal concentration. The highest bed capacity of 34.91 mg Cd(II)/g and 21.93 mg Cu(II)/g of POFA was achieved at 20 mg/L of influent metal concentrations, column bed depth of 2 cm, and flow rate of 5 mL/min. The whole breakthrough curve simulation for both metal ions were best described using the Thomas and Yoon–Nelson models, but it is apparent that the initial region of the breakthrough for Cd(II) was better described using the BDST model. The results illustrate that POFA could be utilized effectively for the removal of Cd(II) and Cu(II) ions from aqueous solution in a fixed-bed column system.
Reburning Characteristics of Residual Carbon in Fly Ash from CFB Boilers
NASA Astrophysics Data System (ADS)
Zhang, S. H.; Luo, H. H.; Chen, H. P.; Yang, H. P.; Wang, X. H.
The content of residual carbon in fly ash of CFB boilers is a litter high especially when low-grade coal, such as lean coal, anthracite coal, gangue, etc. is in service, which greatly influences the efficiency of boilers and fly ash further disposal. Reburn of fly ash through collection, recirculation in CFB furnace or external combustor is a possibly effective strategy to decrease the carbon content, mainly depending on the residual carbon reactivity. In this work, the combustion properties of residual carbon in fly ash and corresponding original coal from large commercial CFB boilers (Kaifeng (440t/h), and Fenyi (410t/h), all in china) are comparably investigated through experiments. The residual carbon involved was firstly extracted and enriched from fly ash by means of floating elutriation to mitigate the influence of ash and minerals on the combustion behavior of residual carbon. Then, the combustion characteristic of two residual carbons and the original coal particles was analyzed with thermogravimetric analyzer (TGA, STA409C from Nestch, Germany). It was observed that the ignition temperature of the residual carbon is much higher than that of original coal sample, and the combustion reactivity of residual carbon is not only dependent on the original coal property, but also the operating conditions. The influence of oxygen content and heating rate was also studied in TGA. The O2 concentration is set as 20%, 30%, 40% and 70% respectively in O2/N2 gas mixture with the flow rate of 100ml/min. It was found that higher oxygen content is favor for decreasing ignition temperature, accelerating the combustion rate of residual carbon. And about 40% of oxygen concentration is experimentally suggested as an optimal value when oxygen-enriched combustion is put into practice for decreasing residual carbon content of fly ash in CFB boilers.
The heat exchanger of small pellet boiler for phytomass
NASA Astrophysics Data System (ADS)
Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef
2014-08-01
Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Skrifvars, B.J.; Backman, R.; Hupa, Mikko
1996-12-31
The thermal behavior of a fuel ash is one important factor to consider when fireside slagging and fouling problems in steam boilers are addressed. It is well known that different types of chemical reactions and melts in deposits play an important role in the build-up of problematic fireside deposits. Low viscous melts occur in steam boilers mainly when salt mixtures are present in the ash. Such are Merent mixtures of alkali and earth alkali sulfates, chlorides and carbonates. These mixtures do not melt at a certain temperature but form a melt in a temperature range which in some cases maymore » be several hundreds of degrees. The amount of melt is crucial for the deposit build-up. For some boilers it has been found that roughly 10 - 20 weight-% melt in an ash mixture would be enough to cause extensive deposit formation, while 60 - 80 weight-% melt would already cause the ash to be so wet it would flow down a vertical tube and not cause any further deposit growth.« less
USSR Report, Engineering and Equipment
1986-08-13
JlHHHpoM H racHTeJiex B JIHHHK Ha- THeTaHH« aa racHTe/iew (ycpeAKeHHCx1 3Ha" ;:’ HHO ) i. \\ TpyOa-racHTcnb 400 MM {puc~ 4) =2,5 MTIa...reliable operation of fly-ash collectors in the period between overhauls of boilers . The walls of the modernized fly-ash collectors, in spite of...capacity of boiler , t/h Reduced ash content of fuel, %/ /(MJ/kg) [Continued on following page] Mixture of Donetsk coal 608-612 1.3-1.45 18
Compartment A126 port side. Note ash hoist for boiler room ...
Compartment A-126 port side. Note ash hoist for boiler room compartment B-1 and compartment B-2. Scuttlebutt (drinking water fountain) is at right center of photograph. Manikin wearing WWII wave uniform is in display case at left center. (045) - USS Olympia, Penn's Landing, 211 South Columbus Boulevard, Philadelphia, Philadelphia County, PA
Toxecon Retrofit for Mercury and Mulit-Pollutant Control on Three 90-MW Coal-Fired Boilers
DOE Office of Scientific and Technical Information (OSTI.GOV)
Steven Derenne; Robin Stewart
2009-09-30
This U.S. Department of Energy (DOE) Clean Coal Power Initiative (CCPI) project was based on a cooperative agreement between We Energies and the DOE Office of Fossil Energy's National Energy Technology Laboratory (NETL) to design, install, evaluate, and demonstrate the EPRI-patented TOXECON{trademark} air pollution control process. Project partners included Cummins & Barnard, ADA-ES, and the Electric Power Research Institute (EPRI). The primary goal of this project was to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant in Marquette, Michigan. Additional goals were to reduce nitrogen oxide (NO{submore » x}), sulfur dioxide (SO{sub 2}), and particulate matter emissions; allow reuse and sale of fly ash; advance commercialization of the technology; demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use at power plants; and demonstrate recovery of mercury from the sorbent. Mercury was controlled by injection of activated carbon upstream of the TOXECON{trademark} baghouse, which achieved more than 90% removal on average over a 44-month period. During a two-week test involving trona injection, SO{sub 2} emissions were reduced by 70%, although no coincident removal of NOx was achieved. The TOXECON{trademark} baghouse also provided enhanced particulate control, particularly during startup of the boilers. On this project, mercury CEMs were developed and tested in collaboration with Thermo Fisher Scientific, resulting in a reliable CEM that could be used in the power plant environment and that could measure mercury as low as 0.1 {micro}g/m{sup 3}. Sorbents were injected downstream of the primary particulate collection device, allowing for continued sale and beneficial use of captured fly ash. Two methods for recovering mercury using thermal desorption on the TOXECON{trademark} PAC/ash mixture were successfully tested during this program. Two methods for using the TOXECON{trademark} PAC/ash mixture in structural concrete were also successfully developed and tested. This project demonstrated a significant reduction in the rate of emissions from Presque Isle Units 7, 8, and 9, and substantial progress toward establishing the design criteria for one of the most promising mercury control retrofit technologies currently available. The Levelized Cost for 90% mercury removal at this site was calculated at $77,031 per pound of mercury removed with a capital cost of $63,189 per pound of mercury removed. Mercury removal at the Presque Isle Power Plant averages approximately 97 pounds per year.« less
You, Changfu; Li, Yuan
2013-03-19
Semidry flue gas desulfurization (FGD) experiments were conducted using rapidly hydrated sorbents with four different adhesive carrier particles: circulation ash from a circulating fluidized bed boiler (CFBB circulation ash), fly ash from the first electrical field of the electrostatic precipitator of a circulating fluidized bed boiler (CFBB ESP ash), fly ash from a chain boiler (chain boiler ash), and river sand smaller than 1 mm. The influences of various adhesive carrier particles and operating conditions on the desulfurization characteristics of the sorbents were investigated, including sprayed water, reaction temperature, and the ratio of calcium to sulfur (Ca/S). The experimental results indicated that the rapidly hydrated sorbents had better desulfurization characteristics by using adhesive carrier particles which possessed better pore, adhesion, and fluidization characteristics. The desulfurization efficiency of the system increased as the reaction temperature decreased, it improved from 35% to 90% as the mass flow rate of the sprayed water increased from 0 to 10 kg/h, and it increased from 65.6% to 82.7% as Ca/S increased from 1.0 to 2.0. Based on these findings, a new semidry circulating fluidized bed (CFB)-FGD system using rapidly hydrated sorbent was developed. Using the rapidly hydrated sorbent, this system uses a cyclone separator instead of an ESP or a bag filter to recycle the sorbent particles, thereby decreasing the system flow resistance, saving investment and operating costs of the solids collection equipment.
[Predicting low NOx combustion property of a coal-fired boiler].
Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa
2002-03-01
More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion.
Clark, Malcolm W; Despland, Laure M; Lake, Neal J; Yee, Lachlan H; Anstoetz, Manuela; Arif, Elisabeth; Parr, Jeffery F; Doumit, Philip
2017-04-01
Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia) where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α -quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Svendsen, R.L.
1996-12-31
Information is outlined on the Council of Industrial Boiler Owners (CIBO) special project on non-utility fossil fuel ash classification. Data are presented on; current (1996) regulatory status of fossil-fuel combustion wastes; FBC technology identified for further study; CIBO special project methods; Bevill amendment study factors; data collection; and CIBO special project status.
NASA Astrophysics Data System (ADS)
Cieślik, Ewelina; Konieczny, Tomasz; Bobik, Bartłomiej
2018-01-01
One of the source of air pollutants is emission from local coal-fired boiler-houses and domestic heating boilers. The consequence of incineration of municipal waste is the introduction of additional pollutants into the atmosphere, including fly ash. The aim of this work was to evaluate the particle size distribution of fly ash emitted by coal combustion and co-incineration of coal with municipal waste in a domestic 18 kW central heating boiler equipped with an automatic fuel feeder. Mixtures of bituminous coal with different types of solid waste (5, 10 and 15% of mass fraction) were used. Solid waste types consisted of: printed, colored PE caps, fragmented cable trunking, fragmented car gaskets and shredded tires from trucks. During the incineration of a given mixture of municipal waste with bituminous coal, the velocity of exhaust gas was specified, the concentration and mass flow of fly ash were determined together with the physico-chemical parameters of the exhaust gas, the samples of emitted fly ash were taken as the test material. Particle size analysis of fly ash was performed using laser particle sizer Fritch Analysette 22. The PM10 share from all fly ashes from incineration of mixtures was about 100%. Differences were noted between PM2.5 and PM1.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Saqib, Naeem, E-mail: naeem.saqib@oru.se; Bäckström, Mattias, E-mail: mattias.backstrom@oru.se
Highlights: • Different solids waste incineration is discussed in grate fired and fluidized bed boilers. • We explained waste composition, temperature and chlorine effects on metal partitioning. • Excessive chlorine content can change oxide to chloride equilibrium partitioning the trace elements in fly ash. • Volatility increases with temperature due to increase in vapor pressure of metals and compounds. • In Fluidized bed boiler, most metals find themselves in fly ash, especially for wood incineration. - Abstract: Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of flymore » ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature.« less
Industrial Application Study on New-Type Mixed-Flow Fluidized Bed Bottom Ash Cooler
NASA Astrophysics Data System (ADS)
Zeng, B.; Lu, X. F.; Liu, H. Z.
As a key auxiliary device of CFB boiler, the bottom ash cooler (BAC) has a direct influence on secure and economic operation of the boiler. The operating situation of domestic CFB power plant is complex and changeable with a bad coal-fired condition. The principle for designing BAC suitable for the bad coal-fired condition and high parameter CFB boilers was summarized in this paper. Meanwhile, a new-type mixed-flow fluidized bed bottom ash cooler was successfully designed on the basis of the comprehensive investigation on the existing BAC s merits and drawbacks. Using coarse/fine slag separation technology and micro-bubbling fluidization are the significant characteristics of this new BAC. This paper also puts great emphasis on its industrial test in a 460t/h CFB boiler. The results indicate that it achieves significant separation of the coarse/fine slag, an obvious cooling effect, no slag block and coking phenomenon, and continuous stable operation. Figs 7, Tabs 4 and Refs 11.
Emissions of polycyclic aromatic hydrocarbons from batch hot mix asphalt plants.
Lee, Wen-Jhy; Chao, Wen-Hui; Shih, Minliang; Tsai, Cheng-Hsien; Chen, Thomas Jeng-Ho; Tsai, Perng-Jy
2004-10-15
This study was set out to assess the characteristics of polycyclic aromatic hydrocarbon (PAH) emissions from batch hot mix asphalt (HMA) plants and PAH removal efficiencies associated with their installed air pollution control devices. Field samplings were conducted on six randomly selected batch HMA plants. For each selected plant, stack flue gas samples were collected from both stacks of the batch mixer (n = 5) and the preheating boiler (n = 5), respectively. PAH samples were also collected from the field to assess PAHs that were directly emitted from the discharging chute (n = 3). To assess PAH removal efficiencies of the installed air pollution control devices, PAH contents in both cyclone fly ash (n=3) and bag filter fly ash (n = 3) were analyzed. Results show that the total PAH concentration (mean; RSD) in the stack flue gas of the batch mixer (354 microg/Nm3; 78.5%) was higher than that emitted from the discharging chute (107 microg/Nm3; 70.1%) and that in the stack flue gas of the preheating boiler (83.7 microg/Nm3; 77.6%). But the total BaPeq concentration of that emitted from the discharging chute (0.950 microg/Nm3; 84.4%) was higher than contained in the stack flue gas of the batch mixer (0.629 microg/Nm3; 86.8%) and the stack flue gas of the preheating boiler (= 0.112 microg/Nm3; 80.3%). The mean total PAH emission factor for all selected batch mix plants (= 139 mg/ton x product) was much higher than that reported by U.S. EPA for the drum mix asphalt plant (range = 11.8-79.0 mg/ton x product). We found the overall removal efficiency of the installed air pollution control devices (i.e., cyclone + bag filter) on total PAHs and total BaPeq were 22.1% and 93.7%, respectively. This implies that the installed air pollution control devices, although they have a very limited effect on the removal of total PAHs, do significantly reduce the carcinogenic potencies associated with PAH emissions from batch HMA plants.
Mercury emission and speciation of coal-fired power plants in China
NASA Astrophysics Data System (ADS)
Wang, S. X.; Zhang, L.; Li, G. H.; Wu, Y.; Hao, J. M.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.
2010-02-01
Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.
Mercury emission and speciation of coal-fired power plants in China
NASA Astrophysics Data System (ADS)
Wang, S.; Zhang, L.; Li, G.; Wu, Y.; Hao, J.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.
2009-11-01
Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of selective catalyst reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.
Adsorption of mercury from aqueous solutions using palm oil fuel ash as an adsorbent - batch studies
NASA Astrophysics Data System (ADS)
Imla Syafiqah, M. S.; Yussof, H. W.
2018-03-01
Palm oil fuel ash (POFA) is one of the most abundantly produced waste materials. POFA is widely used by the oil palm industry which was collected as ash from the burning of empty fruit bunches fiber (EFB) and palm oil kernel shells (POKS) in the boiler as fuel to generate electricity. Mercury adsorption was conducted in a batch process to study the effects of contact time, initial Hg(II) ion concentration, and temperature. In this study, POFA was prepared and used for the removal of mercury(II) ion from the aqueous phase. The effects of various parameters such as contact time (0- 360 min), temperature (15 – 45 °C) and initial Hg(II) ion concentration (1 – 5 mg/L) for the removal of Hg(II) ion were studied in a batch process. The surface characterization was examined by scanning electron microscopy (SEM) and particle size distribution analysis. From this study, it was found that the highest Hg(II) ion removal was 99.60 % at pH 7, contact time of 4 h, initial Hg(II) ion concentration of 1 mg/L, adsorbent dosage 0.25 g and agitation speed of 100 rpm. The results implied that POFA has the potential as a low-cost and environmental friendly adsorbent for the removal of mercury from aqueous solution.
MSWI boiler fly ashes: magnetic separation for material recovery.
De Boom, Aurore; Degrez, Marc; Hubaux, Paul; Lucion, Christian
2011-07-01
Nowadays, ferrous materials are usually recovered from Municipal Solid Waste Incineration (MSWI) bottom ash by magnetic separation. To our knowledge, such a physical technique has not been applied so far to other MSWI residues. This study focuses thus on the applicability of magnetic separation on boiler fly ashes (BFA). Different types of magnet are used to extract the magnetic particles. We investigate the magnetic particle composition, as well as their leaching behaviour (EN 12457-1 leaching test). The magnetic particles present higher Cr, Fe, Mn and Ni concentration than the non-magnetic (NM) fraction. Magnetic separation does not improve the leachability of the NM fraction. To approximate industrial conditions, magnetic separation is also applied to BFA mixed with water by using a pilot. BFA magnetic separation is economically evaluated. This study globally shows that it is possible to extract some magnetic particles from MSWI boiler fly ashes. However, the magnetic particles only represent from 23 to 120 g/kg of the BFA and, though they are enriched in Fe, are composed of similar elements to the raw ashes. The industrial application of magnetic separation would only be profitable if large amounts of ashes were treated (more than 15 kt/y), and the process should be ideally completed by other recovery methods or advanced treatments. Copyright © 2011 Elsevier Ltd. All rights reserved.
Characterization of coal fly ash components by laser-induced breakdown spectroscopy
NASA Astrophysics Data System (ADS)
Ctvrtnickova, Tereza; Mateo, Mari-Paz; Yañez, Armando; Nicolas, Gines
2009-10-01
The high sensitivity of laser-induced breakdown spectroscopy (LIBS) for the detection of most of the fly ash components enables the analysis of these residues produced during the combustion of coal. Fly ash consists of oxides (SiO 2, Al 2O 3, Fe 2O 3, CaO…) and unburnt carbon which is the major determinant of combustion efficiency in coal fired boilers. For example, an excessive amount of residual carbon dispersed in the fly ash means a significant loss of energy (Styszko et al., 2004 [1]). Standard methods employed for the analysis of fly ash make not possible a control of boiler in real time. LIBS technique can significantly reduce the time of analysis, in some cases even an online detection can be performed. For this reason, some studies have been addressed in order to demonstrate the capability of the laser-induced breakdown spectroscopy technique for the detection of carbon content in high pressure conditions typical of thermal power plants (Noda et al., 2002 [2]) and for the monitoring of unburnt carbon for the boiler control in real time (Kurihara et al., 2003 [3]). In particular, the content of unburnt carbon is a valuable indicator for the control of fly ash quality and for the boiler combustion. Depending on this unburnt carbon content, fly ash can be disposed as an industrial waste or as a raw material for the production of concrete in the construction sector. In this study, analyses were performed on specimens of various forms of preparation. Pressed pellets were prepared with two different binders. Presented results concern the nature and amount of the binder used to pelletize the powder, and the laser-induced breakdown spectroscopy parameters and procedure required to draw calibration curves of elements from the fly ash. Analysis "on tape" was performed in order to establish the experimental conditions for the future "online analysis".
Zhang, Mengmei; Buekens, Alfons; Li, Xiaodong
2018-05-31
In this study, ash samples were collected from five locations situated in the boiler of a circulating fluidised bed municipal solid waste incinerator (high- and low-temperature superheater, evaporator tubes and upper and lower economiser). These samples represent a huge range of flue gas temperatures and were characterised for their particle size distribution, surface characteristics, elemental composition, chemical forms of carbon and chlorine and distribution of polychlorinated dibenzo-p-dioxins (PCDD), dibenzofurans (PCDF) and biphenyls (PCB). Enrichment of chlorine, one of the main elements of organochlorinated pollutants, and copper, zinc and lead, major catalytic metals for dioxin-like compounds, was observed in lower-temperature ash deposits. The speciation of carbon and chlorine on ash surfaces was established, showing a positive correlation between organic chlorine and oxygen-containing carbon functional groups. The load of PCDD/F and PCB (especially dioxin-like PCB) tends to rise rapidly with falling temperature of flue gas, reaching their highest value in economiser ashes. The formation of PCDD/F congeners through the chlorophenol precursor route apparently was enhanced downstream the boiler. Principal component analysis (PCA) was applied to study the links between the ash characteristics and distribution of chloro-aromatics. The primary purpose of this study is improving the understanding of any links between the characteristics of ash from waste heat systems and its potential to form PCDD/F and PCB. The question is raised whether further characterisation of fly ash may assist to establish a diagnosis of poor plant operation, inclusive the generation, destruction and eventual emission of persistent organic pollutants (POPs).
Material handling systems for the fluidized-bed combustion boiler at Rivesville, West Virginia
NASA Technical Reports Server (NTRS)
Branam, J. G.; Rosborough, W. W.
1977-01-01
The 300,000 lbs/hr steam capacity multicell fluidized-bed boiler (MFB) utilizes complex material handling systems. The material handling systems can be divided into the following areas: (1) coal preparation; transfer and delivery, (2) limestone handling system, (3) fly-ash removal and (4) bed material handling system. Each of the above systems are described in detail and some of the potential problem areas are discussed. A major potential problem that exists is the coal drying system. The coal dryer is designed to use 600 F preheated combustion air as drying medium and the dryer effluent is designed to enter a hot electrostatic precipitator (730 F) after passage through a cyclone. Other problem areas to be discussed include the steam generator coal and limestone feed system which may have operating difficulties with wet coal and/or coal fines.
The suitability of ultrafine coal as an industrial boiler fuel
DOE Office of Scientific and Technical Information (OSTI.GOV)
Barratt, D.J.; Roberts, P.T.
1989-07-01
Coal that was finely ground to a mean particle size of 12 /mu/m produced a hotter, shorter flame compared to normal pulverized fuel in a pilot scale combustor. Measurements indicated that, should this fuel be fired in an industrial boiler, the rate of ash deposition on the walls and convection tubes could be low, but that the thin ash deposits that were produced might be more highly insulating and would therefore require more frequent cleaning. A mathematical model, using reactivity and pyrolysis data measured in laboratory-scale apparatus, has been used to predict the heat release rate within a boiler. Thismore » would be sufficiently high to allow a premium-quality finely ground coal to be burned in many boilers originally designed for oil firing, provided that burner mixing patterns were optimized.« less
Kouvo, Petri
2003-04-01
This work focused on trace metal behavior and removal in a fabric filter or in a humidification reactor during the cofiring of sawdust and refuse-derived fuels (RDFs) in a pilot-scale bubbling fluidized bed (BFB) boiler. Trace metal emissions measurements before and after the fabric filter revealed that removal efficiency in the fabric filter was in the range of 80-100%, and that the European Union (EU) Directive on Incineration of Waste restrictions for trace metal emissions are easily achieved even if addition of RDFs substantially increases the concentration of trace metals in fuel blends. Limestone injection enhanced the removal of As and Se but had no noticeable effect on the removal of other trace metals. Extensive formation of HgCl2 and condensation on fly ash particles during sawdust plus 40% RDF cofiring resulted in a 92% Hg removal efficiency in the fabric filter. Limestone injection had no effect on the Hg removal in the fabric filter but decreased the Hg removal in a humidification reactor from 40 to 28%. Results of the bed material and fly ash analysis suggested capture of Cu, Pb, Mn, Ni, and Zn in the bed material but also suggested that these metals may be released from the bed if the fuel characteristics or process conditions are changed.
NASA Astrophysics Data System (ADS)
Zhang, Lei; Wang, Shuxiao; Wu, Qingru; Wang, Fengyang; Lin, Che-Jen; Zhang, Leiming; Hui, Mulin; Yang, Mei; Su, Haitao; Hao, Jiming
2016-02-01
Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, waste incinerators, biomass burning and so on. Mercury in coal, ores, and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C to below 300 °C in flue gases leaving boilers, kilns or furnaces promotes homogeneous and heterogeneous oxidation of Hg0 to gaseous divalent mercury (Hg2+), with a portion of Hg2+ adsorbed onto fly ash to form particulate-bound mercury (Hgp). Halogen is the primary oxidizer for Hg0 in flue gases, and active components (e.g., TiO2, Fe2O3, etc.) on fly ash promote heterogeneous oxidation and adsorption processes. In addition to mercury removal, mercury transformation also occurs when passing through air pollution control devices (APCDs), affecting the mercury speciation in flue gases. In coal-fired power plants, selective catalytic reduction (SCR) system promotes mercury oxidation by 34-85 %, electrostatic precipitator (ESP) and fabric filter (FF) remove over 99 % of Hgp, and wet flue gas desulfurization system (WFGD) captures 60-95 % of Hg2+. In non-ferrous metal smelters, most Hg0 is converted to Hg2+ and removed in acid plants (APs). For cement clinker production, mercury cycling and operational conditions promote heterogeneous mercury oxidation and adsorption. The mercury speciation profiles in flue gases emitted to the atmosphere are determined by transformation mechanisms and mercury removal efficiencies by various APCDs. For all the sectors reviewed in this study, Hgp accounts for less than 5 % in flue gases. In China, mercury emission has a higher Hg0 fraction (66-82 % of total mercury) in flue gases from coal combustion, in contrast to a greater Hg2+ fraction (29-90 %) from non-ferrous metal smelting, cement and iron and/or steel production. The higher Hg2+ fractions shown here than previous estimates may imply stronger local environmental impacts than previously thought, caused by mercury emissions in East Asia. Future research should focus on determining mercury speciation in flue gases from iron and steel plants, waste incineration and biomass burning, and on elucidating the mechanisms of mercury oxidation and adsorption in flue gases.
NASA Astrophysics Data System (ADS)
Zhang, L.; Wang, S. X.; Wu, Q. R.; Wang, F. Y.; Lin, C.-J.; Zhang, L. M.; Hui, M. L.; Hao, J. M.
2015-11-01
Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, municipal solid waste incinerators, and biomass burning. Mercury in coal, ores and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C to below 300 °C in flue gases leaving boilers, kilns or furnaces promotes homogeneous and heterogeneous oxidation of gaseous elemental mercury (Hg0) to gaseous divalent mercury (Hg2+), with a portion of Hg2+ adsorbed onto fly ash to form particulate-bound mercury (Hgp). Halogen is the primary oxidizer for Hg0 in flue gases, and active components (e.g.,TiO2, Fe2O3, etc.) on fly ash promote heterogeneous oxidation and adsorption processes. In addition to mercury removal, mercury transformation also occurs when passing through air pollution control devices (APCDs), affecting the mercury speciation in flue gases. In coal-fired power plants, selective catalytic reduction (SCR) system promotes mercury oxidation by 34-85 %, electrostatic precipitator (ESP) and fabric filter (FF) remove over 99 % of Hgp, and wet flue gas desulfurization system (WFGD) captures 60-95 % of Hg2+. In non-ferrous metal smelters, most Hg0 is converted to Hg2+ and removed in acid plants (APs). For cement clinker production, mercury cycling and operational conditions promote heterogeneous mercury oxidation and adsorption. The mercury speciation profiles in flue gases emitted to the atmosphere are determined by transformation mechanisms and mercury removal efficiencies by various APCDs. For all the sectors reviewed in this study, Hgp accounts for less than 5 % in flue gases. In China, mercury emission has a higher fraction (66-82 % of total mercury) in flue gases from coal combustion, in contrast to a greater Hg2+ fraction (29-90 %) from non-ferrous metal smelting, cement and iron/steel production. The higher Hg2+ fractions shown here than previous estimates may imply stronger local environmental impacts than previously thought, caused by mercury emissions in East Asia. Future research should focus on determining mercury speciation in flue gases from iron and steel plants, waste incineration and biomass burning, and on elucidating the mechanisms of mercury oxidation and adsorption in flue gases.
Emissions During Co-Firing of RDF-5 with Coal in a 22 t/h Steam Bubbling Fluidized Bed Boiler
NASA Astrophysics Data System (ADS)
Wan, Hou-Peng; Chen, Jia-Yuan; Juch, Ching-I.; Chang, Ying-Hsi; Lee, Hom-Ti
The co-firing of biomass and fossil fuel in the same power plant is one of the most important issues when promoting the utilization of renewable energy in the world. Recently, the co-firing of coal together with biomass fuel, such as "densified refuse derived fuel" (d-RDF or RDF-5) or RPF (refuse paper & plastic fuel) from waste, has been considered as an environmentally sound and economical approach to both waste remediation and energy production in the world. Because of itscomplex characteristics when compared to fossil fuel, potential problems, such as combustion system stability, the corrosion of heat transfer tubes, the qualities of the ash, and the emissionof pollutants, are major concerns when co-firing the biomass fuel with fossil fuel in a traditional boiler. In this study, co-firing of coal with RDF-5 was conducted in a 22t/h bubbling fluidized bed (BFB) steam boiler to investigate the feasibility of utilizing RDF-5 as a sustainable fuels in a commercial coal-fired steam BFB boiler. The properties of the fly ash, bottom ash, and the emission of pollutants are analyzed and discussed in this study.
Adsorbents for capturing mercury in coal-fired boiler flue gas.
Yang, Hongqun; Xu, Zhenghe; Fan, Maohong; Bland, Alan E; Judkins, Roddie R
2007-07-19
This paper reviews recent advances in the research and development of sorbents used to capture mercury from coal-fired utility boiler flue gas. Mercury emissions are the source of serious health concerns. Worldwide mercury emissions from human activities are estimated to be 1000 to 6000 t/annum. Mercury emissions from coal-fired power plants are believed to be the largest source of anthropogenic mercury emissions. Mercury emissions from coal-fired utility boilers vary in total amount and speciation, depending on coal types, boiler operating conditions, and configurations of air pollution control devices (APCDs). The APCDs, such as fabric filter (FF) bag house, electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD), can remove some particulate-bound and oxidized forms of mercury. Elemental mercury often escapes from these devices. Activated carbon injection upstream of a particulate control device has been shown to have the best potential to remove both elemental and oxidized mercury from the flue gas. For this paper, NORIT FGD activated carbon was extensively studied for its mercury adsorption behavior. Results from bench-, pilot- and field-scale studies, mercury adsorption by coal chars, and a case of lignite-burned mercury control were reviewed. Studies of brominated carbon, sulfur-impregnated carbon and chloride-impregnated carbon were also reviewed. Carbon substitutes, such as calcium sorbents, petroleum coke, zeolites and fly ash were analyzed for their mercury-adsorption performance. At this time, brominated activated carbon appears to be the best-performing mercury sorbent. A non-injection regenerable sorbent technology is briefly introduced herein, and the issue of mercury leachability is briefly covered. Future research directions are suggested.
Chen, Po-Wen; Liu, Zhen-Shu; Wun, Min-Jie; Kuo, Tai-Chen
2016-01-01
Two incinerators in Taiwan have recently attempted to reuse the fly and bottom ash that they produce, but the mutagenicity of these types of ash has not yet been assessed. Therefore, we evaluated the mutagenicity of the ash with the Ames mutagenicity assay using the TA98, TA100, and TA1535 bacterial strains. We obtained three leachates from three leachants of varying pH values using the toxicity characteristic leaching procedure test recommended by the Taiwan Environmental Protection Agency (Taiwan EPA). We then performed the Ames assay on the harvested leachates. To evaluate the possible relationship between the presence of heavy metals and mutagenicity, the concentrations of five heavy metals (Cd, Cr, Cu, Pb, and Zn) in the leachates were also determined. The concentrations of Cd and Cr in the most acidic leachate from the precipitator fly ash and the Cd concentration in the most acidic leachate from the boiler fly ash exceeded the recommended limits. Notably, none of the nine leachates extracted from the boiler, precipitator, or bottom ashes displayed mutagenic activity. This data partially affirms the safety of the fly and bottom ash produced by certain incinerators. Therefore, the biotoxicity of leachates from recycled ash should be routinely monitored before reusing the ash. PMID:27827867
This volume is a compendium of detailed emission and test data from field tests of a firetube industrial boiler burning a coal/oil/water (COW) mixture. The boiler was tested while burning COW fuel, and COW with soda ash added (COW+SA) to serve as an SO2 sorbent. The test data inc...
Kuang, Min; Li, Zhengqi; Liu, Chunlong; Zhu, Qunyi
2013-05-07
To achieve significant reductions in NOx emissions and to eliminate strongly asymmetric combustion found in down-fired boilers, a deep-air-staging combustion technology was trialed in a down-fired 600 MWe supercritical utility boiler. By performing industrial-sized measurements taken of gas temperatures and species concentrations in the near wing-wall region, carbon in fly ash and NOx emissions at various settings, effects of overfire air (OFA) and staged-air damper openings on combustion characteristics, and NOx emissions within the furnace were experimentally determined. With increasing the OFA damper opening, both fluctuations in NOx emissions and carbon in fly ash were initially slightly over OFA damper openings of 0-40% but then lengthened dramatically in openings of 40-70% (i.e., NOx emissions reduced sharply accompanied by an apparent increase in carbon in fly ash). Decreasing the staged-air declination angle clearly increased the combustible loss but slightly influenced NOx emissions. In comparison with OFA, the staged-air influence on combustion and NOx emissions was clearly weaker. Only at a high OFA damper opening of 50%, the staged-air effect was relatively clear, i.e., enlarging the staged-air damper opening decreased carbon in fly ash and slightly raised NOx emissions. By sharply opening the OFA damper to deepen the air-staging conditions, although NOx emissions could finally reduce to 503 mg/m(3) at 6% O2 (i.e., an ultralow NOx level for down-fired furnaces), carbon in fly ash jumped sharply to 15.10%. For economical and environment-friendly boiler operations, an optimal damper opening combination (i.e., 60%, 50%, and 50% for secondary air, staged-air, and OFA damper openings, respectively) was recommended for the furnace, at which carbon in fly ash and NOx emissions attained levels of about 10% and 850 mg/m(3) at 6% O2, respectively.
Self-Scrubbing Coal -- an integrated approach to clean air
DOE Office of Scientific and Technical Information (OSTI.GOV)
Harrison, K.E.
1997-12-31
Carefree Coal is coal cleaned in a proprietary dense-media cyclone circuit, using ultrafine magnetite slurries, to remove noncombustible material, including up to 90% of the pyritic sulfur. Deep cleaning alone, however, cannot produce a compliance fuel from coals with high organic sulfur contents. In these cases, Self-Scrubbing Coal will be produced. Self-Scrubbing Coal is produced in the same manner as Carefree Coal except that the finest fraction of product from the cleaning circuit is mixed with limestone-based additives and briquetted. The reduced ash content of the deeply-cleaned coal will permit the addition of relatively large amounts of sorbent without exceedingmore » boiler ash specifications or overloading electrostatic precipitators. This additive reacts with sulfur dioxide (SO{sub 2}) during combustion of the coal to remove most of the remaining sulfur. Overall, sulfur reductions in the range of 80--90% are achieved. After nearly 5 years of research and development of a proprietary coal cleaning technology coupled with pilot-scale validation studies of this technology and pilot-scale combustion testing of Self-Scrubbing Coal, Custom Coals Corporation organized a team of experts to prepare a proposal in response to DOE`s Round IV Program Opportunity Notice for its Clean Coal Technology Program under Public Law 101-121 and Public Law 101-512. The main objective of the demonstration project is the production of a coal fuel that will result in up to 90% reduction in sulfur emissions from coal-fired boilers at a cost competitive advantage over other technologies designed to accomplish the same sulfur emissions and over naturally occurring low sulfur coals.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Takano, Shin-Ichi; Kiga, Takashi; Miyamae, Shigehiro
1994-12-31
In some future, it is expected for Japanese power stations to be hard to get a high-grade coal like a bituminous coal. We conducted therefore pilot scale tests of pulverized blends of bituminous coal and anthracite using a 1.2MWt tunnel furnace in order to evaluate the applicability of the blends of bituminous coal and anthracite to conventional pulverized coal firing boilers. One kind of bituminous coal and two kinds of anthracite, one was of low ash content and another was of high ash content, were prepared for the test. Previously to pilot scale tests, coal properties and ash properties ofmore » the blends of bituminous coal and anthracite were analyzed to estimate the characteristics of combustion, ash deposition, and so on. In the test, we investigated the combustion efficiency, NOx emission, characteristics of ignition stability and grindability changing the blend rate of anthracite. Results of our study indicated that the critical restrictions on the blending rate of anthracite were unburnt carbon in fly ash and NOx emission as for coals tested. The acceptable limitation on blending rate of anthracite was 10 and 20%, respectively for two kinds of conventional pulverized coal fired boiler. Concerning to the grindability, it became worse with increasing the blending rate of anthracite from grindability test using a roller mill, while it became better estimating from HGI.« less
Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit
NASA Astrophysics Data System (ADS)
Zhuikov, Andrey V.; Feoktistov, Dmitry V.; Koshurnikova, Natalya N.; Zlenko, Lyudmila V.
2016-02-01
During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.
THE USE OF A PRB TO TREAT GROUNDWATER IMPACTED BY COAL-COMBUSTION BY-PRODUCTS
The burning of coal for the production of electricity generates combustion by-products such as boiler bottom ash and fly ash. These ashes have the potential to release arsenic (As), boron (B), chromium (Cr), molybdenum (Mo), selenium (Se), vanadium (V), and zinc (Zn) to the envi...
Combining sieving and washing, a way to treat MSWI boiler fly ash.
De Boom, Aurore; Degrez, Marc
2015-05-01
Municipal Solid Waste Incineration (MSWI) fly ashes contain some compounds that could be extracted and valorised. A process based on wet sieving and washing steps has been developed aiming to reach this objective. Such unique combination in MSWI fly ash treatment led to a non-hazardous fraction from incineration fly ashes. More specifically, MSWI Boiler Fly Ash (BFA) was separately sampled and treated. The BFA finer particles (13wt%) were found to be more contaminated in Pb and Zn than the coarser fractions. After three washing steps, the coarser fractions presented leaching concentrations acceptable to landfill for non-hazardous materials so that an eventual subsequent valorisation may be foreseen. At the contrary, too much Pb leached from the finest particles and this fraction should be further treated. Wet sieving and washing permit thus to reduce the leachability of MSWI BFA and to concentrate the Pb and Zn contamination in a small (in particle size and volume) fraction. Such combination would therefore constitute a straightforward and efficient basis to valorise coarse particles from MSWI fly ashes. Copyright © 2015 Elsevier Ltd. All rights reserved.
Evaluation of beneficial use of wood-fired boiler ash on oat and bean growth
DOE Office of Scientific and Technical Information (OSTI.GOV)
Krejsl, J.A.; Scanlon, T.M.
An evaluation on the effects of pulp and paper mill combined boiler ashes on growth and nutrient uptake by oat (Avena sativa L., var. 501) and bean (Phaseolus vulgaris L., var. blue pole) was conducted in a greenhouse. Ash with a calcium carbonate equivalent of 29.1% and a pH of 12.1 was applied at the rates 30, 40, and 50 dry Mg ha{sup -1} to Chehalis silty clay loam (fine-silty, mixed, mesic Cumulic Ultic Haploxerolls), with pH 5.4. An agricultural dolomitic lime treatment of 7.4 Mg ha{sup -1} and a nonamended control were also included. Plants grown on ash-amended soilmore » had higher biomass compared to plants grown on lime and control treatments. Ash treatments 30, 40, and 50 dry Mg ha{sup -1} increased the bean (stems and leaves) dry matter (DM) yield over the control by 49, 57, and 64%, respectively. The lime treatment increased the bean DM yield by 31% compared with the control. The ash rate 30 dry Mg ha{sup -1}, equivalent to the recommended agronomic lime rate 7.4 Mg ha{sup -1}, increased oat (shoots) DM yields over the control by 45%, while the lime treatment increased biomass by 8% over control. The highest ash treatment, 50 Mg ha{sup -1}, produced the lowest oat biomass. The ash was as effective as dolomitic lime in raising soil pH. Ash-amended soils contained higher concentrations of P, S, and B for plant growth compared to lime and nonamended soils. Soil Zn, Fe, mn, and Cu concentrations decreased as ash application rates increased. Oat and bean plants grown in the ash-amended soil had increased concentrations of K, S, and B and decreased concentrations of Mn and Cu compared with plants grown in the nonamended control soil. Overall, oat and bean benefited from the increased nutrient availability and soil pH caused by the application of boiler ash. 20 refs., 6 tabs.« less
NASA Astrophysics Data System (ADS)
Muthusamy, K.; Zamri, N. A.; Kusbiantoro, A.; Lim, N. H. A. S.; Ariffin, M. A. Mohd
2018-04-01
Both palm oil fuel ash (POFA) and palm oil boiler stone (POBS) are by-products which has been continuously generated by local palm oil mill in large amount. Both by products is usually disposed as profitless waste and considered as nuisance to environment. The present research investigates the workability and compressive strength performance of lightweight aggregate concrete (LWAC) made of palm oil boiler stone (POBS) known as palm oil boiler stone lightweight aggregate concrete (POBS LWAC) containing various content of palm oil fuel ash. The control specimen that is POBS LWAC of grade 60 were produced using 100% OPC. Then, another 4 mixes were prepared by varying the POFA percentage from 10%, 20%, 30% and 40% by weight of cement. Fresh mixes were subjected to slump test to determine its workability before casted in form of cubes. Then, all specimens were subjected to water curing up to 28 days and then tested for its compressive strength. It was found out that utilizing of optimum amount of POFA in POBS LWAC would improve the workability and compressive strength of the concrete. However, inclusion of POFA more than optimum amount is not recommended as it will increase the water demand leading to lower workability and strength reduction.
Economic Benefit of Coal Utilization/Conversion at Air Force Bases: Screening Study
1989-08-01
fire-tLbe) boilers that are small enough to be shipped by rail. The field-erected units are larger, water- tube boilers. The pulverized coal-fired and...circulating FBC boilers considered are field-erected, water- tube boilers. Pollution control technology costs were considered to a limited extent. All...Coal/H 0 mix (S/MBtu) = 3.00 OPTIONS Cal/oil mix (S/MBtu) 3.50 Soot blower multiplier = 0.0 Tube bank mod multiplier = 1.0 Primary fuel is 1 Bottom ash
Removal of Mn(II) from the acid mine wastewaters using coal fired bottom ash
NASA Astrophysics Data System (ADS)
Mahidin, M.; Sulaiman, T. N.; Muslim, A.; Gani, A.
2017-06-01
Acid mine wastewater (AMW), the wastewater from mining activities which has low pH about 3-5 and contains hazardous heavy metals such as Cu, Fe, Mn, Zn, Pb, etc. Those heavy metals pollution is of prime concern from the environmental view point. Among the heavy metals, Mn occupies the third position in the AMW from one the iron ore mining company in Aceh, Indonesia. In this study, the possibility use of bottom ash from coal fired boiler of steam power plants for the removal of Mn(II) in AMW has been investigated. Experimental has been conducted as follows. Activation of bottom ash was done both by physical and chemical treatments through heating at 270 °C and washing with NaOH activator 0.5 and 1 M. Adsorption test contains two parts observation; preliminary and primary experiments. Preliminary study is addressed to select the best condition of three independent variables i.e.: pH of AMW (3 & 7), bottom ash particle size (40, 60 & 100 mesh) and initial Mn(II) concentrations (100 & 600 mg/l). AMW used was synthetics wastewater. It was found that the best value for NaOH is 1 M, pH is 7, particle size is 100 meshes and initial Mn(II) concentration is 600 mg/l from the adsorption efficiency point of view. The maximum adsorption capacity (q e) is 63.7 mg/g with the efficiency of 85%.
Ho, Wilson Wei Sheng; Ng, Hoon Kiat; Gan, Suyin
2012-12-01
Novel heterogeneous catalysts from calcium oxide (CaO)/calcined calcium carbonate (CaCO(3)) loaded onto different palm oil mill boiler ashes were synthesised and used in the transesterification of crude palm oil (CPO) with methanol to yield biodiesel. Catalyst preparation parameters including the type of ash support, the weight percentage of CaO and calcined CaCO(3) loadings, as well as the calcination temperature of CaCO(3) were optimised. The catalyst prepared by loading of 15 wt% calcined CaCO(3) at a fixed temperature of 800°C on fly ash exhibited a maximum oil conversion of 94.48%. Thermogravimetric analysis (TGA) revealed that the CaCO(3) was transformed into CaO at 770°C and interacted well with the ash support, whereas rich CaO, Al(2)O(3) and SiO(2) were identified in the composition using X-ray diffraction (XRD). The fine morphology size (<5 μm) and high surface area (1.719 m(2)/g) of the fly ash-based catalyst rendered it the highest catalytic activity. Copyright © 2012 Elsevier Ltd. All rights reserved.
FILTRATION MODEL FOR COAL FLY ASH WITH GLASS FABRICS
The report describes a new mathematical model for predicting woven glass filter performance with coal fly ash aerosols from utility boilers. Its data base included: an extensive bench- and pilot-scale laboratory investigation of several dust/fabric combinations; field data from t...
Oh, Hyukjin; Annamalai, Kalyan; Sweeten, John M
2008-04-01
Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass [FB]) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash "fouling" were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss through ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash-fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out.
Vaasma, Taavi; Loosaar, Jüri; Kiisk, Madis; Tkaczyk, Alan Henry
2017-07-01
Several multi-day samplings were conducted over a 2-year period from an oil shale-fired power plant operating with pulverized fuel type of boilers that were equipped with either novel integrated desulphurization system and bag filters or with electrostatic precipitators. Oil shale, bottom ash and fly ash samples were collected and radionuclides from the 238 U and 232 Th series as well as 40 K were determined. The work aimed at determining possible variations in the concentrations of naturally occurring radionuclides within the collected samples and detect the sources of these fluctuations. During the continuous multi-day samplings, various boiler parameters were recorded as well. With couple of exceptions, no statistically significant differences were detected (significance level 0.05) between the measured radionuclide mean values in various ash samples within the same sampling. When comparing the results between multiple years and samplings, no statistically significant variations were observed between 238 U and 226 Ra values. However, there were significant differences between the values in the fly ashes when comparing 210 Pb, 40 K, 228 Ra and 232 Th values between the various samplings. In all cases the radionuclide activity concentrations in the specific fly ash remained under 100 Bq kg -1 , posing no radiological concerns when using this material as an additive in construction or building materials. Correlation analysis between the registered boiler parameters and measured radionuclide activity concentrations showed weak or no correlation. The obtained results suggest that the main sources of variations are due to the characteristics of the used fuel. The changes in the radionuclide activity concentrations between multiple years were in general rather modest. The radionuclide activity concentrations varied dominantly between 4% and 15% from the measured mean within the same sampling. The relative standard deviation was however within the same range as the relative measurement uncertainty, suggesting that the main component of fluctuations is derived from the measurement method and approach. The obtained results indicate that representativeness of the data over a longer time period is valid only when a fuel with a similar composition is used and when the combustion boilers operate with a uniform setup (same boiler type and purification system). The results and the accompanying statistical analysis clearly demonstrated that in order to obtain data with higher reliability, a repeated multi-day sampling should be organized and combined with the registered boiler technical and operational parameters. Copyright © 2016 Elsevier Ltd. All rights reserved.
Atmospheric emission of mercury due to combustion of steam coal and domestic coal in China
NASA Astrophysics Data System (ADS)
Wang, Shaobin; Luo, Kunli
2017-08-01
To study the mercury emission due to the combustion of steam coal and domestic coal in China, we analyzed the mercury contents of coal, fly ash, bottom ash and sluicing water in thermal power plants, steam boilers as well as domestic coal-stoves, in Shaanxi, Shanxi, Shandong and Yunnan Provinces. This study conduct an estimate of the Hg emission rates from steam coal and domestic coal combustion based on the method of mass distribution ratio of fly ash and bottom ash. The results show that the Hg emission rate of coal combustion in thermal power plants is about 50.21% (electrostatic precipitators + wet flue gas desulfurization), and that in heating boilers is about 67.23%, and 92.28% in industrial boilers without flue gas desulphurisation equipment. Furthermore, Hg emission rate is 83.61% due to domestic coal combustion in coal-stoves. The Hg emission amount into the atmosphere from power and heat generation, industrial boilers, domestic coal-stoves and spontaneous combustion of coal gangue is roughly estimated to be 133 ± 4, 100 ± 17, 11 ± 0.1 and 47 ± 26 tons in China in 2014, respectively, and the total Hg emission amount from this paper is estimated at 292 tons. The trends of Hg emission in China from 1991 to 2014 show an accelerating growth after 2002. The proportion of mercury emission due to thermal power, heating generation and industrial energy utilization continuously increased. The atmospheric emission of mercury due to combustion of steam coal, domestic coal and coal gangue accounts nearly 50% in total anthropogenic Hg emissions in China, indicating one of the largest sources of Hg emission in China which should draw more public and scientific attention in the future.
Yamamoto, Takashi; Noma, Yukio; Sakai, Shin-Ichi
2016-07-02
A series of verification tests were carried out in order to confirm that polychlorinated naphthalenes (PCNs) contained in synthetic rubber products (Neoprene FB products) and aerosol adhesives, which were accidentally imported into Japan, could be thermally destroyed using an industrial waste incinerator. In the verification tests, Neoprene FB products containing PCNs at a concentration of 2800 mg/kg were added to industrial wastes at a ratio of 600 mg Neoprene FB product/kg-waste, and then incinerated at an average temperature of 985 °C. Total PCN concentrations were 14 ng/m 3 N in stack gas, 5.7 ng/g in bottom ash, 0.98 ng/g in boiler dust, and 1.2 ng/g in fly ash. Destruction efficiency (DE) and destruction removal efficiency (DRE) of congener No. 38/40, which is considered an input marker congener, were 99.9974 and 99.9995 %, respectively. The following dioxin concentrations were found: 0.11 ng-TEQ/m 3 N for the stack gas, 0.096 ng-TEQ/g for the bottom ash, 0.010 ng-TEQ/g for the boiler dust, and 0.072 ng-TEQ/g for the fly ash. Since the PCN levels in the PCN destruction test were even at slightly lower concentrations than in the baseline test without PCN addition, the detected PCNs are to a large degree unintentionally produced PCNs and does not mainly stem from input material. Also, the dioxin levels did not change. From these results, we confirmed that PCNs contained in Neoprene FB products and aerosol adhesives could be destroyed to a high degree by high-temperature incineration. Therefore, all recalled Neoprene FB products and aerosol adhesives containing PCNs were successfully treated under the same conditions as the verification tests.
Attrition-enhanced sulfur capture by limestone particles in fluidized beds
DOE Office of Scientific and Technical Information (OSTI.GOV)
Saastamoinen, J.J.; Shimizu, T.
2007-02-14
Sulfur capture by limestone particles in fluidized beds is a well-established technology. The underlying chemical and physical phenomena of the process have been extensively studied and modeled. However, most of the studies have been focused on the relatively brief initial stage of the process, which extends from a few minutes to hours, yet the residence time of the particles in the boiler is much longer. Following the initial stage, a dense product layer will be formed on the particle surface, which decreases the rate of sulfur capture and the degree of utilization of the sorbent. Attrition can enhance sulfur capturemore » by removing this layer. A particle model for sulfur capture has been incorporated with an attrition model. After the initial stage, the rate of sulfur capture stabilizes, so that attrition removes the surface at the same rate as diffusion and chemical reaction produces new product in a thin surface layer of a particle. An analytical solution for the conversion of particles for this regime is presented. The solution includes the effects of the attrition rate, diffusion, chemical kinetics, pressure, and SO{sub 2} concentration, relative to conversion-dependent diffusivity and the rate of chemical reaction. The particle model results in models that describe the conversion of limestone in both fly ash and bottom ash. These are incorporated with the residence time (or reactor) models to calculate the average conversion of the limestone in fly ash and bottom ash, as well as the efficiency of sulfur capture. Data from a large-scale pressurized fluidized bed are compared with the model results.« less
Near-extinction and final burnout in coal combustion
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hurt, R.H.; Davis, K.A.
The late stages of char combustion have a special technological significance, as carbon conversions of 99% or greater are typically required for the economic operation of pulverized coal fired boilers. In the present article, two independent optical techniques are used to investigate near-extinction and final burnout phenomenas. Captive particle image sequences, combined with in situ optical measurements on entrained particles, provide dramatic illustration of the asymptotic nature of the char burnout process. Single particle combustion to complete burnout is seen to comprise two distinct stages: (1) a rapid high-temperature combustion stage, consuming about 70% of the char carbon and endingmore » with near-extinction of the heterogeneous reactions due to a loss of global particle reactivity, and (2) a final burnout stage occurring slowly at lower temperatures. For particles containing mineral matter, the second stage can be further subdivided into: (2a) late char combustion, which begins after the near-extinction event, and converts carbon-rich particles to mixed particle types at a lower temperature and a slower rate; and (2b) decarburization of ash -- the removal of residual carbon inclusions from inorganic (ash) frameworks in the very late stages of combustion. This latter process can be extremely slow, requiring over an order of magnitude more time than the primary rapid combustion stage. For particles with very little ash, the loss of global reactivity leading to early near-extinction is clearly related to changes in the carbonaceous char matrix, which evolves over the course of combustion. Current global kinetic models used for the prediction of char combustion rates and carbon burnout in boilers do not predict the asymptotic nature of char combustion. More realistic models accounting for the evolution of char structure are needed to make accurate predictions in the range of industrial interest.« less
Small, modular, low-cost coal-fired power plants for the international market
DOE Office of Scientific and Technical Information (OSTI.GOV)
Zauderer, B.; Frain, B.; Borck, B.
1997-12-31
This paper presents recent operating results of Coal Tech`s second generation, air cooled, slagging coal combustor, and its application to power plants in the 1 to 20 MW range. This 20 MMBtu/hour combustor was installed in a new demonstration plant in Philadelphia, PA in 1995. It contains the combustion components of a 1 MWe coal fired power plant, a 17,500 lb/hour steam boiler, coal storage and feed components, and stack gas cleanup components. The plant`s design incorporates improvements resulting from 2,000 hours of testing between 1987 and 1993 on a first generation, commercial scale, air cooled combustor of equal thermalmore » rating. Since operations began in early 1996, a total of 51 days of testing have been successfully completed. Major results include durability of the combustor`s refractory wall, excellent combustion with high ash concentration in the fuel, removal of 95% to 100% of the slag in the combustor, very little ash deposition in the boiler, major reduction of in-plant parasitic power, and simplified power system control through the use of modular designs of sub-systems and computer control. Rapid fuel switching between oil, gas, and coal and turndown of up to a factor of three was accomplished. All these features have been incorporated in advanced coal fired plant designs in the 1 to 20 MWe range. Incremental capital costs are only $100 to $200/kW higher than comparable rated gas or oil fired steam generating systems. Most of its components and subsystems can be factory assembled for very rapid field installation. The low capital, low operating costs, fuel flexibility, and compatibility with very high ash fuels, make this power system very attractive in regions of the world having domestic supplies of these fuels.« less
This volume describes emission results from sampling of flue gas from a firetube boiler burning a coal/oil/water (COW) mixture and COW with soda ash added (COW+SA) to control SO2 emissions. Measurements included: continuous monitoring of flue gas emissions; source assessment samp...
Streibel, T; Nordsieck, H; Neuer-Etscheidt, K; Schnelle-Kreis, J; Zimmermann, R
2007-04-01
On-line detectable indicator parameters in the flue gas of municipal solid waste incinerators (MSWI) such as chlorinated benzenes (PCBz) are well known surrogate compounds for gas-phase PCDD/PCDF concentration. In the here presented work derivation of indicators is broadened to the detection of fly and boiler ash fractions with increased PCDD/PCDF content. Subsequently these fractions could be subject to further treatment such as recirculation in the combustion chamber to destroy their PCDD/PCDF and other organic pollutants' content. Aim of this work was to detect suitable on-line detectable indicator parameters in the gas phase, which are well correlated to PCDD/PCDF concentration in the solid residues. For this, solid residues and gas-phase samples were taken at three MSWI plants in Bavaria. Analysis of the ash content from different plants yielded a broad variation range of PCDD/PCDF concentrations especially after disturbed combustion conditions. Even during normal operation conditions significantly increased PCDD/PCDF concentrations may occur after unanticipated disturbances. Statistical evaluation of gas phase and ash measurements was carried out by means of principal component analysis, uni- and multivariate correlation analysis. Surprisingly, well known indicators for gas-phase PCDD/PCDF concentration such as polychlorinated benzenes and phenols proved to be insufficiently correlated to PCDD/PCDF content of the solid residues. Moreover, no single parameter alone was found appropriate to describe the PCDD/PCDF content of fly and boiler ashes. On the other hand, multivariate fitting of three or four parameters yielded convenient correlation coefficients of at least r=0.8 for every investigated case. Thereby, comprehension of plant operation parameters such as temperatures and air flow alongside concentrations of inorganic compounds in the gas phase (HCl, CO, SO2, NOx) gave the best results. However, the suitable set of parameters suited best for estimation of PCDD/PCDF concentration in solid residues has to be derived anew for each individual plant and type of ash.
NASA Astrophysics Data System (ADS)
Vainikka, P.; Silvennoinen, J.; Yrjas, P.; Frantsi, A.; Hietanen, L.; Hupa, M.; Taipale, R.
Aerosol and fly ash sampling was carried out at a 80MWth bubbling fluidised bed (BFB) boiler plant co-firing solid recovered fuel (SRF), spruce bark and paper mill wastewater sludge in two experimental conditions. The SRF-Bark ratio in the fuel mix was kept constant at 50%-50% on dry mass basis in both experiments but two sludge proportions were used: 15% and 4% on dry mass basis. Aerosol samples were collected from the superheater region of the boiler furnace and fly ash from the electrostatic precipitator (ESP). Na, K, Cl and S were found to be in mainly water soluble compounds in the aerosols sampled by means of a Dekati type Low Pressure Impactor (DLPI). Bromine was found in several weight percentages in aerosols and it was amongst the main elements in some of the samples collected. Bromine is assumed to mainly originate from flame retarded plastics and textiles in the SRF. According to the measurements, the fate of Br seems to be analogous to the other main halogen, Cl, and its conversion from fuel to aerosols was high, indicating a strong tendency to form bromine salts.
Porteiro, Jacobo; Riveiro, Belén; Granada, Enrique; Armesto, Julia; Eguía, Pablo; Collazo, Joaquín
2011-01-01
This paper describes a prototype instrumentation system for photogrammetric measuring of bed and ash layers, as well as for flying particle detection and pursuit using a single device (CCD) web camera. The system was designed to obtain images of the combustion process in the interior of a domestic boiler. It includes a cooling system, needed because of the high temperatures in the combustion chamber of the boiler. The cooling system was designed using CFD simulations to ensure effectiveness. This method allows more complete and real-time monitoring of the combustion process taking place inside a boiler. The information gained from this system may facilitate the optimisation of boiler processes. PMID:22319349
Porteiro, Jacobo; Riveiro, Belén; Granada, Enrique; Armesto, Julia; Eguía, Pablo; Collazo, Joaquín
2011-01-01
This paper describes a prototype instrumentation system for photogrammetric measuring of bed and ash layers, as well as for flying particle detection and pursuit using a single device (CCD) web camera. The system was designed to obtain images of the combustion process in the interior of a domestic boiler. It includes a cooling system, needed because of the high temperatures in the combustion chamber of the boiler. The cooling system was designed using CFD simulations to ensure effectiveness. This method allows more complete and real-time monitoring of the combustion process taking place inside a boiler. The information gained from this system may facilitate the optimisation of boiler processes.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hyukjin Oh; Kalyan Annamalai; John M. Sweeten
2008-04-15
Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass, FB) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash 'fouling' were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss throughmore » ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out. 16 refs., 12 figs., 6 tabs.« less
Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements
Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting
2015-01-01
This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO3 (48.5%), SiO2 (21.1%), Al2O3 (13.8%), SO3 (10.06%), Fe2O3 (2.25%) and others (4.29%). SA fly ash consists of Al2O3 (19.7%), SiO2 (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al2O3 (15%), SiO2 (25.4%), Zn (20.6%), SO3 (10.9%), Fe2O3 (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7–14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements. PMID:28787970
Sugarcane boiler ash as an amendment for soilless growing media
USDA-ARS?s Scientific Manuscript database
In 2016, research was conducted to investigate the use of sugarcane bagasse ash (SBA) as an amendment to soilless planting media for the production of vegetable seedlings. Typically, the eleven Louisiana sugarcane mills use a portion of the sugarcane bagasse for fuel, producing over 60,000 tons of S...
Boiler Briquette Coal versus Raw Coal: Part II-Energy, Greenhouse Gas, and Air Quality Implications.
Zhang, Junfeng; Ge, Su; Bai, Zhipeng
2001-04-01
The objective of this paper is to conduct an integrated analysis of the energy, greenhouse gas, and air quality impacts of a new type of boiler briquette coal (BB-coal) in contrast to those of the raw coal from which the BB-coal was formulated (R-coal). The analysis is based on the source emissions data and other relevant data collected in the present study and employs approaches including the construction of carbon, energy, and sulfur balances. The results show that replacing R-coal with BB-coal as the fuel for boilers such as the one tested would have multiple benefits, including a 37% increase in boiler thermal efficiency, a 25% reduction in fuel demand, a 26% reduction in CO 2 emission, a 17% reduction in CO emission, a 63% reduction in SO 2 emission, a 97% reduction in fly ash and fly ash carbon emission, a 22% reduction in PM 2.5 mass emission, and a 30% reduction in total emission of five toxic hazardous air pollutant (HAP) metals contained in PM 10 . These benefits can be achieved with no changes in boiler hardware and with a relatively small amount of tradeoffs: a 30% increase in PM 10 mass emission and a 9-16% increase in fuel cost.
Zhang, J; Ge, S; Bai, Z
2001-04-01
The objective of this paper is to conduct an integrated analysis of the energy, greenhouse gas, and air quality impacts of a new type of boiler briquette coal (BB-coal) in contrast to those of the raw coal from which the BB-coal was formulated (R-coal). The analysis is based on the source emissions data and other relevant data collected in the present study and employs approaches including the construction of carbon, energy, and sulfur balances. The results show that replacing R-coal with BB-coal as the fuel for boilers such as the one tested would have multiple benefits, including a 37% increase in boiler thermal efficiency, a 25% reduction in fuel demand, a 26% reduction in CO2 emission, a 17% reduction in CO emission, a 63% reduction in SO2 emission, a 97% reduction in fly ash and fly ash carbon emission, a 22% reduction in PM2.5 mass emission, and a 30% reduction in total emission of five toxic hazardous air pollutant (HAP) metals contained in PM10. These benefits can be achieved with no changes in boiler hardware and with a relatively small amount of tradeoffs: a 30% increase in PM10 mass emission and a 9-16% increase in fuel cost.
NASA Astrophysics Data System (ADS)
Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.
2017-11-01
The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.
A fouling monitor alarm to prevent forced outages
DOE Office of Scientific and Technical Information (OSTI.GOV)
Thompson, R.E.; Hickinbotham, A.; Fang, T.C.
2000-07-01
Many utilities rely on coal blending to meet emissions and boiler performance goals, but the increased variability in coal quality can adversely impact ash deposition and soot blowing requirements. Other utilities are experimenting with lower quality coals and burner zone blending of coals fired from different bunkers as part of a deregulation strategy to reduce fuel costs. However, these strategies can lead to slagging/fouling episodes, a possible outage, or a decrease in unit availability if boiler operations are not carefully monitored. This paper summarizes the development of software to monitor boiler fouling and to provide an advanced warning to themore » control operators when a fouling episode is imminent. With adequate warming, preemptive action can be taken (e.g., soot blowing, a change in coal blend, etc.) to potentially avoid a costly outage. The software utilizes a unique combination of combustion diagnostic techniques and convective section heat adsorption analyses to identify boiler operating conditions where ash deposition rates may be high and conductive to triggering a fouling episode. The paper outlines the history of the fouling problem and the implementation of the software on Wabamun Unit 4, a tangentially-fired unit with relatively narrow reheat tube spacing. The unit had a tendency to foul when burning a high alkaline (but low ash) coal seam. The paper discusses the software development, implementation, and data acquisitions activities. Preliminary test results are provided for Wabamun 4 and for Sundance Units 1 and 2 where the software was recently installed.« less
Temporal and spatial variations in fly ash quality
Hower, J.C.; Trimble, A.S.; Eble, C.F.
2001-01-01
Fly ash quality, both as the amount of petrographically distinguishable carbons and in chemistry, varies in both time and space. Temporal variations are a function of a number of variables. Variables can include variations in the coal blend organic petrography, mineralogy, and chemistry; variations in the pulverization of the coal, both as a function of the coal's Hardgrove grindability index and as a function of the maintenance and settings of the pulverizers; and variations in the operating conditions of the boiler, including changes in the pollution control system. Spatial variation, as an instantaneous measure of fly ash characteristics, should not involve changes in the first two sets of variables listed above. Spatial variations are a function of the gas flow within the boiler and ducts, certain flow conditions leading to a tendency for segregation of the less-dense carbons in one portion of the gas stream. Caution must be applied in sampling fly ash. Samples from a single bin, or series of bins, m ay not be representative of the whole fly ash, providing a biased view of the nature of the material. Further, it is generally not possible to be certain about variation until the analysis of the ash is complete. ?? 2001 Elsevier Science B.V. All rights reserved.
Superheater Corrosion In Biomass Boilers: Today's Science and Technology
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sharp, William
2011-12-01
This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, andmore » creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the convective pass into the hot recirculated fluidizing medium and adding an insulating layer to superheater tubes to raise their surface temperature above the dew point temperature of alkali chlorides. These design changes offer advantages but introduce other challenges. For example, operating with superheater temperatures above the dew point of alkali chlorides could require the use of creep-resistant tube alloys and doesn't eliminate chloride corrosion. Improved test methods that can be applied within this project include automated dimensional metrology to make a statistical analysis of depth of penetration and corrosion product thickness, and simultaneous thermal analysis measurements to quantify the melting of complex ashes and avoid the unreliability of the standard ash fusion test. Other important developments in testing include the installation of individually-temperature-controlled superheater loops for corrosion testing in operating boilers and temperature gradient testing.« less
Jeguirim, Mejdi; Kraiem, Nesrine; Lajili, Marzouk; Guizani, Chamseddine; Zorpas, Antonis; Leva, Yann; Michelin, Laure; Josien, Ludovic; Limousy, Lionel
2017-04-01
This paper aims to identify the correlation between the mineral contents in agropellets and particle matter and bottom ash characteristics during combustion in domestic boilers. Four agrifood residues with higher mineral contents, namely grape marc (GM), tomato waste (TW), exhausted olive mill solid waste (EOMSW) and olive mill wastewater (OMWW), were selected. Then, seven different pellets were produced from pure residues or their mixture and blending with sawdust. The physico-chemical properties of the produced pellets were analysed using different analytical techniques, and a particular attention was paid to their mineral contents. Combustion tests were performed in 12-kW domestic boiler. The particle matter (PM) emission was characterised through the particle number and mass quantification for different particle size. The bottom ash composition and size distribution were also characterised. Molar balance and chemometric analyses were performed to identify the correlation between the mineral contents and PM and bottom ash characteristics. The performed analyses indicate that K, Na, S and Cl are released partially or completely during combustion tests. In contrast, Ca, Mg, Si, P, Al, Fe and Mn are retained in the bottom ash. The chemometric analyses indicate that, in addition to the operating conditions and the pellet ash contents, K and Si concentrations have a significant effect on the PM emissions as well as on the agglomeration of bottom ash.
Postcombustion and its influences in 135 MWe CFB boilers
DOE Office of Scientific and Technical Information (OSTI.GOV)
Shaohua Li; Hairui Yang; Hai Zhang
2009-09-15
In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile,more » and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.« less
Pöykiö, R; Rönkkömäki, H; Nurmesniemi, H; Perämäki, P; Popov, K; Välimäki, I; Tuomi, T
2009-03-15
In Finland, the new limit values for maximal allowable heavy metal concentrations for materials used as an earth construction agent came into force in July 2006. These limit values are applied if ash is utilized, e.g. in roads, cycling paths, pavements, car parks, sport fields, etc. In this study we have determined the most important chemical and physical properties of the cyclone fly ash originating from the grate-fired boiler incinerating forest residues (i.e. wood chips, sawdust and bark) at a small municipal district heating plant (6 MW), Northern Finland. This study clearly shows that elements are enriched in cyclone fly ash, since the total element concentrations in the cyclone fly ash were within 0.2-10 times higher than those in the bottom ash. The total concentrations of Cd (25 mg kg(-1); d.w.), Zn (3630 mg kg(-1); d.w.), Ba (4260 mg kg(-1); d.w.) and Hg (1.7 mg kg(-1); d.w.) exceeded the limit values, and therefore the cyclone fly ash cannot be used as an earth construction agent. According to the leached amounts of Cr (38 mg kg(-1); d.w.), Zn (51 mg kg(-1); d.w.) and sulphate (50,000 mg kg(-1); d.w.), the cyclone fly ash is classified as a hazardous waste, and it has to be deposited in a hazardous waste landfill.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Liu, Xingbo
The key innovation of this project is the synergy of the high temperature sensor technology based on the science of electrochemical measurement and state-of-the-art wireless communication technology. A novel self-powered wireless high temperature electrochemical sensor system has been developed for coal-fired boilers used for power generation. An initial prototype of the in-situ sensor demonstrated the capability of the wireless communication system in the laboratory and in a pilot plant (Industrial USC Boiler Setting) environment to acquire electrochemical potential and current signals during the corrosion process. Uniform and localized under-coal ash deposit corrosion behavior of Inconel 740 superalloy has been studiedmore » at different simulated coal ash hot corrosion environments using the developed sensor. Two typical potential noise patterns were found to correlate with the oxidation and sulfidation stages in the hot coal ash corrosion process. Two characteristic current noise patterns indicate the extent of the corrosion. There was a good correlation between the responses of electrochemical test data and the results from corroded surface analysis. Wireless electrochemical potential and current noise signals from a simulated coal ash hot corrosion process were concurrently transmitted and recorded. The results from the performance evaluation of the sensor confirm a high accuracy in the thermodynamic and kinetic response represented by the electrochemical noise and impedance test data.« less
DB Riley-low emission boiler system (LEBS): Superior power for the 21st century
DOE Office of Scientific and Technical Information (OSTI.GOV)
Beittel, R.; Ruth, L.A.
1997-12-31
In conjunction with the US Department of Energy, DB Riley, Inc., is developing a highly advanced coal-fired power-generation plant called the Low Emission Boiler Systems (LEBS). By the year 2000, LEBS will provide the US electric power industry with a reliable, efficient, cost-effective, environmentally superior alternative to current technologies. LEBS incorporates significant advances in coal combustion, supercritical steam boiler design, environmental control, and materials development. The system will include a state-of-the-art steam cycle operating at supercritical steam conditions; a slagging combustor that produces vitrified ash by-products; low nitrogen oxide (NOx) burners; a new, dry, regenerable flue gas cleanup system (coppermore » oxide process) for simultaneously capturing sulfur dioxide (SO{sub 2}) and nitrogen oxides (NOx); a pulse-jet fabric filter for particulate capture; and a low-temperature heat-recovery system. The copper oxide flue gas cleanup system, which has been under development at DOE`s Pittsburgh field center, removes over 98% of SO{sub 2} and 95% of NOx from flue gas. A new moving-bed design provides efficient sorbent utilization that lowers the cleanup process cost. The captured SO{sub 2} can be converted to valuable by-products such as sulfuric acid and/or element sulfur, and the process generates no waste.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Cochran, J.W.; Kirkconnell, S.F.
1996-04-01
Many power plants, particularly after conversion to low-NOx burners, produce fly ash that is too high in carbon content to be successfully marketed as a concrete admixture. Fly ash beneficiation using Carbon Burn-Out (CBO) technology offers the opportunity to market fly ash that was previously landfilled. This site application study of beneficiating pulverized coal boiler fly ash at Tennessee Valley Authority`s Colbert and Shawnee Stations indicates this process is a cost effective solution for decreasing solid waste disposal, increasing landfill life, improving boiler heat rate, and generating a positive revenue stream. Results indicate that the Colbert Station has the flymore » ash market, site integration potential, and positive economics to support construction and operation of a CBO plant with an annual production rate of approximately 150,000 tons. As the market for fly ash increases, this capacity may be expanded to handle the majority of fly ash generated at Colbert. Results of the Shawnee Station analysis indicate that site integration constraints combined with the lack of near term local area fly ash market growth do not support construction and operation of a CBO plant. CBO commercial process design work in developing a generic commercial design resulted in a major improvement to the heat recovery portion of the process. This development resulted in the elimination of five major equipment items, with a corresponding reduction in plant complexity and costs. The design change is now considered part of the commercial offering.« less
Influence of moisture content of combusted wood on the thermal efficiency of a boiler
NASA Astrophysics Data System (ADS)
Dzurenda, Ladislav; Banski, Adrián
2017-03-01
In the paper the influence of moisture content of wood on the heat losses and thermal efficiency of a boiler is analysed. The moisture content of wood has a negative effect, especially on flue gas loss. The mathematical dependence of the thermal efficiency of a boiler is presented for the following boundary conditions: the moisture content of wood 10-60%, range of temperatures of emitted flue gases from the boiler into the atmosphere 120-200 C, the emissions meeting the emission standards: carbon monoxide 250 mgm-3, fly ash 50 mgm-3 and the heat power range 30-100%.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Laseke, B.A. Jr.
The report presents the results of a survey of operational flue gas desulfurization (FGD) systems on coal-fired utility boilers in the United States. The FGD system installed on Unit 1 at the Duck Creek Station of Central Illinois Light Company is described in terms of design and performance. The system consists of four parallel, wet-limestone, rod-deck scrubber modules designed for 25% capacity each, providing a total sulfur dioxide removal efficiency of 85%. The bottom ash, fly ash, and scrubbing wastes are disposed of in a sludge pond lined with a natural impermeable material. The first module of this four modulemore » FGD system was placed in service on July 1, 1976, and operated intermittently throughout the remainder of the year and for approximately one month in early 1977. On July 23, 1978, the three remaining modules were completed and all four modules were placed in the gas path for treatment of high sulfur flue gas.« less
Ren, Feng; Li, Zhengqi; Chen, Zhichao; Fan, Subo; Liu, Guangkui
2010-08-15
Down-fired boilers used to burn low-volatile coals have high NO(x) emissions. To find a way of solving this problem, an overfire air (OFA) system was introduced on a 300 MW(e) down-fired boiler. Full-scale experiments were performed on this retrofitted boiler to explore the influence of the OFA ratio (the mass flux ratio of OFA to the total combustion air) on the combustion and NO(x) emission characteristics in the furnace. Measurements were taken of gas temperature distributions along the primary air and coal mixture flows, average gas temperatures along the furnace height, concentrations of gases such as O(2), CO, and NO(x) in the near-wall region and carbon content in the fly ash. Data were compared for five different OFA ratios. The results show that as the OFA ratio increases from 12% to 35%, the NO(x) emission decreases from 1308 to 966 mg/Nm(3) (at 6% O(2) dry) and the carbon content in the fly ash increases from 6.53% to 15.86%. Considering both the environmental and economic effect, 25% was chosen as the optimized OFA ratio.
Saqib, Naeem; Bäckström, Mattias
2014-12-01
Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature. Copyright © 2014 Elsevier Ltd. All rights reserved.
Design and Evaluation of a Chamber Capable of Containing the Detonation Effects of 40 Pounds of TNT
1975-11-01
Boiler and Pressure Vessel Code , 197A. For the girth welds, short lengths of 26-in.-dia. pipe were tacked to the vessel around the...and tensile tests meet the requirements of Section IX, ASHE Boiler and Pressure Vessel Code , 1974. Weld made by W. H. Stefanov ■.^^ w-^iiMaLwärt...Macro Results Kos, No Remarl.s The results of the bond and it^nsile tests met the requirements of Section IX, ASME Boiler and Pressure
Li, Zhengqi; Kuang, Min; Zhang, Jia; Han, Yunfeng; Zhu, Qunyi; Yang, Lianjie; Kong, Weiguang
2010-02-01
Cold airflow experiments were conducted to investigate the aerodynamic field in a small-scale furnace of a down-fired pulverized-coal 300 MW(e) utility boiler arranged with direct flow split burners enriched by cyclones. By increasing the staged-air ratio, a deflected flow field appeared in the lower furnace; larger staged-air ratios produced larger deflections. Industrial-sized experiments on a full-scale boiler were also performed at different staged-air damper openings with measurements taken of gas temperatures in the burner region and near the right-side wall, wall heat fluxes, and gas components (O(2), CO, and NO(x)) in the near-wall region. Combustion was unstable at staged-air damper openings below 30%. For openings of 30% and 40%, late ignition of the pulverized coal developed and large differences arose in gas temperatures and heat fluxes between the regions near the front and rear walls. In conjunction, carbon content in the fly ash was high and boiler efficiency was low with high NO(x) emission above 1200 mg/m(3) (at 6% O(2) dry). For fully open dampers, differences in gas temperatures and heat fluxes, carbon in fly ash and NO(x) emission decreased yielding an increase in boiler efficiency. The optimal setting is fully open staged-air dampers.
Low emission U-fired boiler combustion system
Ake, Terence; Beittel, Roderick; Lisauskas, Robert A.; Reicker, Eric
2000-01-01
At least one main combustion chamber contains at least one pulverized coal burner. Each pulverized coal burner is operatively arranged for minimizing NO.sub.X production and for maintaining a predetermined operating temperature to liquefy ash within the combustion chamber. The combustion chamber includes a slag drain for removing slag from the combustion chamber. A slag screen is positioned in a generally U-shaped furnace flow pattern. The slag screen is positioned between the combustion chamber and a radiant furnace. The radiant furnace includes a reburning zone for in-furnace No.sub.X reduction. The reburning zone extends between a reburning fuel injection source and at least one overfire air injection port for injecting air.
Cao, Yan; Wang, Quan-Hai; Li, Jun; Cheng, Jen-Chieh; Chan, Chia-Chun; Cohron, Marten; Pan, Wei-Ping
2009-04-15
Low halogen content in tested Powder River Basin (PRB) coals and low loss of ignition content (LOI) in PRB-derived fly ash were likely responsible for higher elemental mercury content (averaging about 75%) in the flue gas and also lower mercury capture efficiency by electrostatic precipitator (ESP) and wet-FGD. To develop a cost-effective approach to mercury capture in a full-scale coal-fired utility boiler burning PRB coal, experiments were conducted adding hydrogen bromide (HBr) or simultaneously adding HBr and selected fly ashes in a slipstream reactor (0.152 x 0.152 m) under real flue gas conditions. The residence time of the flue gas inside the reactorwas about 1.4 s. The average temperature of the slipstream reactor was controlled at about 155 degrees C. Tests were organized into two phases. In Phase 1, only HBr was added to the slipstream reactor, and in Phase 2, HBr and selected fly ash were added simultaneously. HBr injection was effective (>90%) for mercury oxidation at a low temperature (155 degrees C) with an HBr addition concentration of about 4 ppm in the flue gas. Additionally, injected HBr enhanced mercury capture by PRB fly ash in the low-temperature range. The mercury capture efficiency, attesting conditions of the slipstream reactor, reached about 50% at an HBr injection concentration of 4 ppm in the flue gas. Compared to only the addition of HBr, simultaneously adding bituminous-derived fly ash in a minimum amount (30 lb/MMacf), together with HBr injection at 4 ppm, could increase mercury capture efficiency by 30%. Injection of lignite-derived fly ash at 30 lb/MMacf could achieve even higher mercury removal efficiency (an additional 35% mercury capture efficiency compared to HBr addition alone).
Attrition of coal ash particles in a fluidized-bed reactor
DOE Office of Scientific and Technical Information (OSTI.GOV)
Tomeczek, J.; Mocek, P.
2007-05-15
Experimental data of ash-particles attrition in a fluidized bed is presented, and also the results of modeling. Five sizes of ash particles (1.02-1.25; 1.25-1.6; 1.6-2.0; 2.0-5.0; 5.0-10.0 mm) produced in an industrial CFB boiler were examined. A new model of mechanical attrition has been proposed which incorporates new parameters: the shape factor of particles and the ratio of the bed height to bed diameter, strongly influencing the rate of bed mass loss. The model describes very well experimental data for coal-ash particles attrition. The attrition-rate coefficient for ash particles was evaluated.
Ash from a pulp mill boiler--characterisation and vitrification.
Ribeiro, Ana S M; Monteiro, Regina C C; Davim, Erika J R; Fernandes, M Helena V
2010-07-15
The physical, chemical and mineralogical characterisation of the ash resulting from a pulp mill boiler was performed in order to investigate the valorisation of this waste material through the production of added-value glassy materials. The ash had a particle size distribution in the range 0.06-53 microm, and a high amount of SiO(2) (approximately 82 wt%), which was present as quartz. To favour the vitrification of the ash and to obtain a melt with an adequate viscosity to cast into a mould, different amounts of Na(2)O were added to act as fluxing agent. A batch with 80 wt% waste load melted at 1350 degrees C resulting in a homogeneous transparent green-coloured glass with good workability. The characterisation of the produced glass by differential thermal analysis and dilatometry showed that this glass presents a stable thermal behaviour. Standard leaching tests revealed that the concentration of heavy metals in the leaching solution was lower than those allowed by the Normative. As a conclusion, by vitrification of batch compositions with adequate waste load and additive content it is possible to produce an ash-based glass that may be used in similar applications as a conventional silicate glass inclusively as a building ecomaterial. 2010 Elsevier B.V. All rights reserved.
Full-scale results for TAM limestone injection
DOE Office of Scientific and Technical Information (OSTI.GOV)
Baer, S.
1996-12-31
Information is outlined on the use of thermally active marble (TAM) sorbents in boilers. Data are presented on: the comparison of TAM to limestone; NOVACON process development history; CFB test history; CFB pilot scale test; full-scale CFB trial; August, 1996 CFB demonstration; Foster Wheeler Mount Carmel sorbent feed rate comparison and Ca:S comparison; unburned carbon is ash; and advantages and savings in CFB boilers.
López-Vilariño, J M; Fernández-Martínez, G; Turnes-Carou, I; Muinategui-Lorenzo, S; López-Mahía, P; Prada-Rodríguez, D
2003-06-01
Behavior and contents of fluorine and chlorine in coal feedstock, combustion wastes (slag and fly ash) and emissions were studied in five conventional coal fired power plants and in a fluidized bed coal power plant. The halide levels found in the used coal were quite low. Mass balances and emission factors were calculated. The volatility of these elements makes the gaseous emission the main target between the residues. The influence of combustion parameters is not clearly established. Several analytical techniques (ion selective electrodes, capillary electrophoresis and ion chromatography) are employed to determinate the halide concentration in the different samples taken in the power plants studied (coal, slag, fly ash and flue gases).
Research needs of the power industry
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeSollar, R.W.
1996-12-31
Most utilities have boilers that were designed to burn a specific fuel and, in most cases, the fuel was a high sulfur, high Btu, bituminous coal. With fuel switching many boilers are now being required to burn a fuel that is drastically different than that for which the boiler was designed. This is leading to a whole range of new problems. Fuel engineers now are more concerned with the slagging, fouling, corrosion and erosion that can take place in the boiler, and not only how the fuel burns. Utilities now look not only at the Btu of the fuel butmore » are concerned with the ash chemistry, grindability, and the ultimate analysis, especially nitrogen and oxygen that is inherent in the coal. Many utilities are not geared for and do not have the people and expertise necessary for all of the studies and evaluation that must be done. Some areas that need to be addressed by research are slagging and fouling indices for western coals and blends of eastern and western coals. Corrosion indices are needed which pertain not only to the high temperature superheater and reheat areas of the boilers, but also to the backpasses, the economizer, air heater, and especially the precipitator. The effects of chlorine in a boiler and hazardous air pollutants need to be addressed. Fuel switching has also caused precipitator problems. Work needs to be done on identifying coals that are difficult to collect as well as those coals that will not accept flue gas conditioning, and why the ash won`t condition.« less
35. VIEW LOOKING EAST IN SOUTH END OF EAST BOILER ...
35. VIEW LOOKING EAST IN SOUTH END OF EAST BOILER ROOM. CYLINDRICAL TANKS ARE WORTHINGTON DEAERATORS. THESE REMOVED AIR FROM BOILER FEED WATER TO MINIMIZE CORROSION AND PITTING OF THE BOILER TUBES. AIR REMOVAL ALSO HELPED AVOID THE FORMATION OF FOAM IN THE SYSTEM. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT
Lu, Y.; Rostam-Abadi, M.; Chang, R.; Richardson, C.; Paradis, J.
2007-01-01
Nine fly ash samples were collected from the particulate collection devices (baghouse or electrostatic precipitator) of four full-scale pulverized coal (PC) utility boilers burning eastern bituminous coals (EB-PC ashes) and three cyclone utility boilers burning either Powder River Basin (PRB) coals or PRB blends,(PRB-CYC ashes). As-received fly ash samples were mechanically sieved to obtain six size fractions. Unburned carbon (UBC) content, mercury content, and Brunauer-Emmett-Teller (BET)-N2 surface areas of as-received fly ashes and their size fractions were measured. In addition, UBC particles were examined by scanning electron microscopy, high-resolution transmission microscopy, and thermogravimetry to obtain information on their surface morphology, structure, and oxidation reactivity. It was found that the UBC particles contained amorphous carbon, ribbon-shaped graphitic carbon, and highly ordered graphite structures. The mercury contents of the UBCs (Hg/UBC, in ppm) in raw ash samples were comparable to those of the UBC-enriched samples, indicating that mercury was mainly adsorbed on the UBC in fly ash. The UBC content decreased with a decreasing particle size range for all nine ashes. There was no correlation between the mercury and UBC contents of different size fractions of as-received ashes. The mercury content of the UBCs in each size fraction, however, generally increased with a decreasing particle size for the nine ashes. The mercury contents and surface areas of the UBCs in the PRB-CYC ashes were about 8 and 3 times higher than UBCs in the EB-PC ashes, respectively. It appeared that both the particle size and surface area of UBC could contribute to mercury capture. The particle size of the UBC in PRB-CYC ash and thus the external mass transfer was found to be the major factor impacting the mercury adsorption. Both the particle size and surface reactivity of the UBC in EB-PC ash, which generally had a lower carbon oxidation reactivity than the PRB-PC ashes, appeared to be important for the mercury adsorption. ?? 2007 American Chemical Society.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sheng Guanghong; Li Qin; Zhai Jianping
2007-06-15
Self-cementitious properties of fly ash from circulating fluidized bed combustion boiler co-firing coal and high-sulphur petroleum coke (CPFA) were investigated. CPFA was self-cementitious which was affected by its fineness and chemical compositions, especially the contents of SO{sub 3} and free lime (f-CaO). Higher contents of SO{sub 3} and f-CaO were beneficial to self-cementitious strength; the self-cementitious strength increases with a decrease of its 45 {mu}m sieve residue. The expansive ratio of CPFA hardened paste was high because of generation of ettringite (AFt), which was influenced by its water to binder ratio (W/A), curing style and grinding of the ash. Themore » paste cured in water had the highest expansive ratio, and grinding of CPFA was beneficial to its volume stability. The hydration products of CPFA detected by X-ray diffraction (XRD) and scanning electron microscopy (SEM) were portlandite, gypsum, AFt and hydrated calcium silicate (C-S-H)« less
Twelfth annual fluidized bed conference
DOE Office of Scientific and Technical Information (OSTI.GOV)
NONE
1996-12-31
The Proceedings of the Twelfth Annual Fluidized Bed Conference held November 11-13, 1996 in Pittsburgh, PA are presented. Information is given on: owner`s discussions; new aspects and field upgrades in fluidized bed boilers; manufacturer`s perspectives; fuel considerations; FBC ash reclassification; and beneficial uses of FBC ash. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.
Process for producing low-sulfur boiler fuel by hydrotreatment of solvent deashed SRC
Roberts, George W.; Tao, John C.
1985-01-01
In this invention, a process is disclosed characterized by heating a slurry of coal in the presence of a process-derived recycle solvent and passing same to a dissolver zone, separating the resultant gases and liquid/solid products therefrom, vacuum distilling the liquid/solids products, separating the portions of the liquid/solids vacuum distillation effluent into a solid ash, unconverted coal particles and SRC material having a boiling point above 850.degree. F. and subjecting same to a critical solvent deashing step to provide an ash-free SRC product. The lighter liquid products from the vacuum distillation possess a boiling point below 850.degree. F. and are passed through a distillation tower, from which recycled solvent is recovered in addition to light distillate boiling below 400.degree. F. (overhead). The ash-free SRC product in accompanyment with at least a portion of the process derived solvent is passed in combination to a hydrotreating zone containing a hydrogenation catalyst and in the presence of hydrogen is hydroprocessed to produce a desulfurized and denitrogenized low-sulfur, low-ash boiler fuel and a process derived recycle solvent which is recycled to slurry the coal in the beginning of the process before heating.
Mane, Venkat S; Deo Mall, Indra; Chandra Srivastava, Vimal
2007-09-01
The present study deals with the adsorption of Brilliant Green (BG) on rice husk ash (RHA). RHA is a solid waste obtained from the particulate collection equipment attached to the flue gas lines of rice husk fired boilers. Batch studies were performed to evaluate the influences of various experimental parameters like initial pH (pH0), contact time, adsorbent dose and initial concentration (C0) on the removal of BG. Optimum conditions for BG removal were found to be pH0 approximately 3.0, adsorbent dose approximately 6 g L(-1) of solution and equilibrium time approximately 5 h for the C0 range of 50-300 mg L(-1). Adsorption of BG followed pseudo-second-order kinetics. Intra-particle diffusion does not seem to control the BG removal process. Equilibrium isotherms for the adsorption of BG on RHA were analyzed by Freundlich, Langmuir, Redlich-Peterson (R-P), Dubnin-Radushkevich (D-R), and Temkin isotherm models using a non-linear regression technique. Langmuir and R-P isotherms were found to best represent the data for BG adsorption onto RHA. Adsorption of BG on RHA is favourably influenced by an increase in the temperature of the operation. Values of the change in entropy (DeltaS0) and heat of adsorption (DeltaH0) for BG adsorption on RHA were positive. The high negative value of change in Gibbs free energy (DeltaG0) indicates the feasible and spontaneous adsorption of BG on RHA.
Conversion of Army Heating Plants to Coal: Three Case Studies
1982-03-01
compared to the 50% wet sludge flue gas desulfurized product. All fly ash produced is collected without further processing. The product can be used to...Existing Turbine Generators 26 11 Picatinny Arsenal -- Summary of Capital Costs for Stoker Boilers, Flue Gas Desulfurization . New Turbine Generators...27 12 Picatinny Arsenal -- Summary of Operating Costs for Stoker Boilers, Flue Gas Desulfurization . New Turbine Generators 28 13 Picatinny Arsenal
Breckinridge Project, initial effort
DOE Office of Scientific and Technical Information (OSTI.GOV)
None
1982-01-01
The project cogeneration plant supplies electric power, process steam and treated boiler feedwater for use by the project plants. The plant consists of multiple turbine generators and steam generators connected to a common main steam header. The major plant systems which are required to produce steam, electrical power and treated feedwater are discussed individually. The systems are: steam, steam generator, steam generator fuel, condensate and feedwater deaeration, condensate and blowdown collection, cooling water, boiler feedwater treatment, coal handling, ash handling (fly ash and bottom ash), electrical, and control system. The plant description is based on the Phase Zero design basismore » established for Plant 31 in July of 1980 and the steam/condensate balance as presented on Drawing 31-E-B-1. Updating of steam requirements as more refined process information becomes available has generated some changes in the steam balance. Boiler operation with these updated requirements is reflected on Drawing 31-D-B-1A. The major impact of updating has been that less 600 psig steam generated within the process units requires more extraction steam from the turbine generators to close the 600 psig steam balance. Since the 900 psig steam generation from the boilers was fixed at 1,200,000 lb/hr, the additional extraction steam required to close the 600 psig steam balance decreased the quantity of electrical power available from the turbine generators. In the next phase of engineering work, the production of 600 psig steam will be augmented by increasing convection bank steam generation in the Plant 3 fired heaters by 140,000 to 150,000 lb/hr. This modification will allow full rated power generation from the turbine generators.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Brubaker, Tonya M; Stewart, Brian W; Capo, Rosemary C
2013-05-01
The major element and Sr isotope systematics and geochemistry of coal fly ash and its interactions with environmental waters were investigated using laboratory flow-through column leaching experiments (sodium carbonate, acetic acid, nitric acid) and sequential batch leaching experiments (water, acetic acid, hydrochloric acid). Column leaching of Class F fly ash samples shows rapid release of most major elements early in the leaching procedure, suggesting an association of these elements with soluble and surface bound phases. Delayed release of certain elements (e.g., Al, Fe, Si) signals gradual dissolution of more resistant silicate or glass phases as leaching continues. Strontium isotope resultsmore » from both column and batch leaching experiments show a marked increase in {sup 87}Sr/{sup 86}Sr ratio with continued leaching, yielding a total range of values from 0.7107 to 0.7138. For comparison, the isotopic composition of fluid output from a fly ash impoundment in West Virginia falls in a narrow range around 0.7124. The experimental data suggest the presence of a more resistant, highly radiogenic silicate phase that survives the combustion process and is leached after the more soluble minerals are removed. Strontium isotopic homogenization of minerals in coal does not always occur during the combustion process, despite the high temperatures encountered in the boiler. Early-released Sr tends to be isotopically uniform; thus the Sr isotopic composition of fly ash could be distinguishable from other sources and is a useful tool for quantifying the possible contribution of fly ash leaching to the total dissolved load in natural surface and ground waters.« less
Prospects for the development of coal-steam plants in Russia
NASA Astrophysics Data System (ADS)
Tumanovskii, A. G.
2017-06-01
Evaluation of the technical state of the modern coal-fired power plants and quality of coal consumed by Russian thermal power plants (TPP) is provided. Measures aimed at improving the economic and environmental performance of operating 150-800 MW coal power units are considered. Ways of efficient use of technical methods of NO x control and electrostatic precipitators' upgrade for improving the efficiency of ash trapping are summarized. Examples of turbine and boiler equipment efficiency upgrading through its deep modernization are presented. The necessity of the development and introduction of new technologies in the coal-fired power industry is shown. Basic technical requirements for a 660-800 MW power unit with the steam conditions of 28 MPa, 600/600°C are listed. Design solutions taking into account features of Russian coal combustion are considered. A field of application of circulating fluidized bed (CFB) boilers and their effectiveness are indicated. The results of development of a new generation coal-fired TPP, including a steam turbine with an increased efficiency of the compartments and disengaging clutch, an elevated steam conditions boiler, and a highly efficient NO x /SO2 and ash particles emission control system are provided. In this case, the resulting ash and slag are not to be sent to the ash dumps and are to be used to a maximum advantage. Technical solutions to improve the efficiency of coal gasification combined cycle plants (CCP) are considered. A trial plant based on a 16 MW gas turbine plant (GTP) and an air-blown gasifier is designed as a prototype of a high-power CCP. The necessity of a state-supported technical reequipment and development program of operating coal-fired power units, as well as putting into production of new generation coal-fired power plants, is noted.
Explosion in boiler closes Arkansas utility
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
1993-08-23
A major boiler explosion Aug. 11 that seriously injured one worker at the Independence Unit 2 coal-fired powerplant in Newark, Ark., caused extensive damage that will keep the plant closed for several months. The plant is owned by Arkansas Power Light Co., Little Rock. Officials are still trying to determine cause and are assessing damage, though they expect the boiler can be repaired. Etienne Senac, plant manager, says the explosion [open quotes]puffed out[close quotes] but did not rupture the 271-ft-tall boiler and also buckled several buck stays, which hold the boiler to a steel superstructure. The accident took place atmore » 8:30 a.m. as the 842-Mw unit was operating close to full capacity. Senac says the concussion knocked down workers standing 50 ft from the boiler. The explosion pushed ash and molten material out of the bottom of the unit, causing a small fire. One contract worker was seriously burned and hospitalized. Four AP L workers received minor burns.« less
Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing
2010-05-15
A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.
28. VIEW OF BOILER 901 (IS IT 900?) AT GROUND ...
28. VIEW OF BOILER 901 (IS IT 900?) AT GROUND LEVEL. INSTALLED IN 1928 IT WAS FIRED WITH PULVERIZED COAL. THE PULVERIZERS ARE LOCATED TO THE LEFT AND RIGHT OF THE CENTER ASH PIT ACCESS, BELOW THE CIRCULAR AIR INTAKES. THE PULVERIZED ON THE LEFT WAS POWERED WITH AN ELECTRIC MOTOR WHILE THE UNIT ON THE RIGHT WAS DRIVEN BY A STEAM TURBINE. THE HOPPER (TOP CENTER) WAS FILLED VIA A LARRY CAR WHICH RODE ON TRACKS SUSPENDED ABOVE THE FIRING AISLE. THIS BOILER WAS SHUT DOWN IN 1957. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT
Geochemistry and mineralogy of fly-ash from the Mae Moh lignite deposit, Thailand
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hart, B.R.; Powell, M.A.; Fyfe, W.S.
The concentration of 21 elements in fly ash from three boilers (75 MW, 150 MW, and 300 MW) at the EGAT power plant, Mae Moh, Thailand, were determined by INAA. The concentration of 10 major elements was determined by XRF. As, Co, Cr, Ni, Mo, and Sb generally increase in concentration going from bottom ash (BA) through the sequence of electrostatic precipitator ashes (ESPA) and reach maxima of As (352 ppm), Co (45 ppm), Cr (105 ppm), Mo (32 ppm), Ni (106 ppm), and Sb (15 ppm) in the ESPA. Ce, Cs, Fe, Hf, La, Sc, Ta, Tb, and Ybmore » did not exhibit concentration trends or are variable except in the case of one boiler, which showed an increase going from BA to ESPA. Only Br decreased in composition going from BA to ESPA. Rb, Sm, U, and Th showed marked variation in trends. The major elements identified by EDS were Al, Si, S, K, Ca, Fe, and Ba, with minor amounts of Mg, Na, Ti, Mn, and Sr. Al, Si, K, and Ca occur together and are present in most of the fly-ash particles. Ba was found as a major component with Ca, Al, and Si. Fe and Ca are usually associated with sulfur. Some small spheres (< 5 {mu}m) are comprised almost entirely of Fe (probably as oxide). Symplectite textures are noted in high-Fe phases. All elements except Br are significantly enriched in the fly ash relative to the coal, which contains 35% ash. Particle chemistry is consistent with the major mineral phases identified by XRD, which include: quartz, magnetite, mullite, gehlenite, anorthite, hematite, anhydrite, and clinopyroxene.« less
Åmand, Lars-Erik; Kassman, Håkan
2013-08-01
Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (<700 °C), incineration of electronic waste and plastic waste containing chlorine are all factors influencing the formation of PCDD/Fs in boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW(th) circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS as additional fuel. Copyright © 2013 Elsevier Ltd. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeRosier, R.; Waterland, L.R.
1986-02-01
The report describes results from field testing a watertube industrial boiler firing a coal/water slurry (CWS) containing about 60% coal. Emission measurements included continuous monitoring of flue-gas emissions; source assessment sampling system (SASS) sampling of the flue-gas, with subsequent analysis of samples to obtain total flue-gas organics in two boiling point ranges, compound category information within these ranges, specific quantitation of the semivolatile organic priority pollutants, and flue-gas concentrations of 73 trace elements: EPA Methods 5/8 sampling for particulate, SO/sub 2/, and SO/sub 3/ emissions; and grab sampling of fuel and ash for inorganic composition. NOx, SO/sub 2/, CO, andmore » TUHC emissions were in the 230-310, 880-960, 170-200, and 1-3 ppm ranges (corrected to 3% 02), respectively, over the two tests performed. Particulate levels at the boiler outlet (upstream of the unit's baghouse) were 7.3 g/dscm in the comprehensive test. Coarse particulate (>3 micrometers) predominated. Total organic emissions were almost 50 mg/dscm, with about 70% of the organic matter in the nonvolatile (>300 C) boiling point range. The bottom ash organic content was 8 mg/g, 80% of which was in the nonvolatile range. Of the PAHs, only naphthalene was detected in the flue gas particulate, with emission levels of 8.6 micrograms/dscm. Several PAHs were found in the bottom ash.« less
Cao, Yan; Zhou, Hongcang; Jiang, Wu; Chen, Chien-Wei; Pan, Wei-Ping
2010-05-01
The formation of sulfur trioxide (SO(3)) in coal-fired utility boilers can have negative effects on boiler performance and operation, such as fouling and corrosion of equipment, efficiency loss in the air preheater (APH), increase in stack opacity, and the formation of PM(2.5). Sulfur trioxide can also compete with mercury when bonding with injected activated carbons. Tests in a lab-scale reactor confirmed there are major interferences between fly ash and SO(3) during SO(3) sampling. A modified SO(3) procedure to maximize the elimination of measurement biases, based on the inertial-filter-sampling and the selective-condensation-collecting of SO(3), was applied in SO(3) tests in three full-scale utility boilers. For the two units burning bituminous coal, SO(3) levels starting at 20 to 25 ppmv at the inlet to the selective catalytic reduction (SCR), increased slightly across the SCR, owing to catalytic conversion of SO(2) to SO(3,) and then declined in other air pollutant control device (APCD) modules downstream to approximately 5 ppmv and 15 ppmv at the two sites, respectively. In the unit burning sub-bituminous coal, the much lower initial concentration of SO(3) estimated to be approximately 1.5 ppmv at the inlet to the SCR was reduced to about 0.8 ppmv across the SCR and to about 0.3 ppmv at the exit of the wet flue gas desulfurization (WFGD). The SO(3) removal efficiency across the WFGD scrubbers at the three sites was generally 35% or less. Reductions in SO(3) across either the APH or the dry electrostatic precipitator (ESP) in units burning high-sulfur bituminous coal were attributed to operating temperatures being below the dew point of SO(3).
36. VIEW OF SOUTH END OF EAST BOILER ROOM LOOKING ...
36. VIEW OF SOUTH END OF EAST BOILER ROOM LOOKING SOUTHWEST. THE CYLINDRICAL TANKS IN THE FOREGROUND CONTAIN AN ION-EXCHANGE RESIN FOR REMOVING CALCIUM FROM THE BOILER FEED TO REDUCE WATER "HARDNESS". THE SHALLOW TANK IN THE RIGHT BACKGROUND IS A DIATOMACEOUS EARTH FILTER TO REMOVE PARTICULATE MATTER FROM THE BOILER FEED. THE ION-EXCHANGE WATER SOFTENING SYSTEM WAS INSTALLED IN 1977. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT
On the ASR and ASR thermal residues characterization of full scale treatment plant.
Mancini, G; Viotti, P; Luciano, A; Fino, D
2014-02-01
In order to obtain 85% recycling, several procedures on Automotive Shredder Residue (ASR) could be implemented, such as advanced metal and polymer recovery, mechanical recycling, pyrolysis, the direct use of ASR in the cement industry, and/or the direct use of ASR as a secondary raw material. However, many of these recovery options appear to be limited, due to the possible low acceptability of ASR based products on the market. The recovery of bottom ash and slag after an ASR thermal treatment is an option that is not usually considered in most countries (e.g. Italy) due to the excessive amount of contaminants, especially metals. The purpose of this paper is to provide information on the characteristics of ASR and its full-scale incineration residues. Experiments have been carried out, in two different experimental campaigns, in a full-scale tyre incineration plant specifically modified to treat ASR waste. Detailed analysis of ASR samples and combustion residues were carried out and compared with literature data. On the basis of the analytical results, the slag and bottom ash from the combustion process have been classified as non-hazardous wastes, according to the EU waste acceptance criteria (WAC), and therefore after further tests could be used in future in the construction industry. It has also been concluded that ASR bottom ash (EWC - European Waste Catalogue - code 19 01 12) could be landfilled in SNRHW (stabilized non-reactive hazardous waste) cells or used as raw material for road construction, with or without further treatment for the removal of heavy metals. In the case of fly ash from boiler or Air Pollution Control (APC) residues, it has been found that the Cd, Pb and Zn concentrations exceeded regulatory leaching test limits therefore their removal, or a stabilization process, would be essential prior to landfilling the use of these residues as construction material. Copyright © 2013 Elsevier Ltd. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Yan Cao; Quan-Hai Wang; Jun Li
2009-04-15
Low halogen content in tested Powder River Basin (PRB) coals and low loss of ignition content (LOI) in PRB-derived fly ash were likely responsible for higher elemental mercury content (averaging about 75%) in the flue gas and also lower mercury capture efficiency by electrostatic precipitator (ESP) and wet-FGD. To develop a cost-effective approach to mercury capture in a full-scale coal-fired utility boiler burning PRB coal, experiments were conducted adding hydrogen bromide (HBr) or simultaneously adding HBr and selected fly ashes in a slipstream reactor (0.152 x 0.152 m) under real flue gas conditions. The residence time of the flue gasmore » inside the reactor was about 1.4 s. The average temperature of the slipstream reactor was controlled at about 155{sup o}C. Tests were organized into two phases. In Phase 1, only HBr was added to the slipstream reactor, and in Phase 2, HBr and selected fly ash were added simultaneously. HBr injection was effective (>90%) for mercury oxidation at a low temperature (155{sup o}C) with an HBr addition concentration of about 4 ppm in the flue gas. Additionally, injected HBr enhanced mercury capture by PRB fly ash in the low-temperature range. The mercury capture efficiency, at testing conditions of the slipstream reactor, reached about 50% at an HBr injection concentration of 4 ppm in the flue gas. Compared to only the addition of HBr, simultaneously adding bituminous-derived fly ash in a minimum amount (30 lb/MMacf), together with HBr injection at 4 ppm, could increase mercury capture efficiency by 30%. Injection of lignite-derived fly ash at 30 lb/MMacf could achieve even higher mercury removal efficiency (an additional 35% mercury capture efficiency compared to HBR addition alone). 25 refs., 5 figs., 1 tab.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeRosier, R.; Waterland, L.R.
1987-03-01
The report gives emission results from field tests of a wood-waste-fired industrial firetube boiler. Emission measurements included: continuous monitoring of flue gas emissions: source assessment sampling system (SASS) sampling of the flue-gas with subsequent laboratory analysis of samples to give total flue gas organics in two boiling point ranges, compound category information within these ranges, specific quantitation of the semivolatile organic priority pollutants, and flue gas concentrations of 65 trace elements; Method 5 sampling for particulates; controlled condensation system (CSS) sampling for SO/sub 2/ and SO/sub 3/; and grab sampling of boiler bottom ash for trace element content determinations. Totalmore » organic emissions from the boiler were 5.7 mg/dscm, about 90% of which consisted of volatile compounds.« less
Li, Zhengqi; Zhao, Wei; Li, Ruiyang; Wang, Zhenwang; Li, Yuan; Zhao, Guangbo
2009-04-01
Measurements were taken for a 35-ton-per-hour biomass-fired travelling grate boiler. Local mean concentrations of O(2), CO, SO(2) and NO gas species and gas temperatures were determined in the region above the grate. For a 28-ton-per-hour load, the mass ratios of biomass fly ash and boiler slag were 42% and 58%, the boiler efficiency was 81.56%, and the concentrations of NO(x) and SO(2) at 6% O(2) were 257 and 84 mg/m(3). For an 18-ton-per-hour load, the fuel burning zone was nearer to the inlet than it was for the 28-ton-per-hour load, and the contents of CO and NO in the fuel burning zone above the grate were lower.
Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator,more » the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.« less
Dirbeba, Meheretu Jaleta; Brink, Anders; DeMartini, Nikolai; Zevenhoven, Maria; Hupa, Mikko
2017-06-01
In this work, potential for thermochemical conversion of biomass residues from an integrated sugar-ethanol process and the fate of ash and ash-forming elements in the process are presented. Ash, ash-forming elements, and energy flows in the process were determined using mass balances and analyses of eight different biomass samples for ash contents, elemental compositions, and heating values. The results show that the ash content increases from the sugarcane to the final residue, vinasse. The cane straw, which is left in the field, contains one-third of the energy and 25% of the K and Cl while the vinasse contains 2% of the energy and 40% of the K and Cl in the cane. K and Cl in biomass fuels cause corrosion and fouling problems in boilers and gasifiers. Over 85% of these elements in the straw are water soluble indicating that water leaching would improve it for utilization in thermochemical conversion. Copyright © 2017 Elsevier Ltd. All rights reserved.
97. NORTHWEST CORNER OF BOILER ROOM. EQUIPMENT HAS BEEN REMOVED ...
97. NORTHWEST CORNER OF BOILER ROOM. EQUIPMENT HAS BEEN REMOVED AND ROOM IS NOW USED FOR STORAGE. - Gruber Wagon Works, Pennsylvania Route 183 & State Hill Road at Red Bridge Park, Bernville, Berks County, PA
Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo
2008-06-15
Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such.
Commander’s Guide Renewable Energy
2011-08-01
water deep underground. The most common way of capturing the energy from geothermal sources is to tap into naturally occurring hydrothermal ...Emissions: smoke and condensation plume impacts on atmospheric opacity (visual and other spectra), odors, noise, and boiler ash. Commanders
NASA Astrophysics Data System (ADS)
Agliulin, S. G.; Nikolaev, S. F.; Zvegintsev, V. I.; Yurkin, I. A.; Shabanov, I. I.; Palkin, V. F.; Sergienko, S. P.; Vlasov, S. M.
2014-09-01
A new pneumoimpulsive technology, central to which is an impact effect of air jet on ash deposits, was proposed for carrying out continuous preventive cleaning of the platens installed in the steam superheater primary and secondary paths of the PK-38 boiler at the Nazarovo district power station. The pneumoimpulsive cleaning system was mounted in the PK-38 boiler unit no. 6A, and the cleaning system tests were carried out during field operation of the boiler. Owing to the use of the proposed cleaning system, long-term (for no less than 3 months of observations) slag-free operation of the platen surfaces was achieved in the range of steam loads from 215 to 235 t/h with the average load equal to 225 t/h at furnace gas temperatures upstream of the platens equal to 1220-1250°C.
Combustion distribution control using the extremum seeking algorithm
NASA Astrophysics Data System (ADS)
Marjanovic, A.; Krstic, M.; Djurovic, Z.; Kvascev, G.; Papic, V.
2014-12-01
Quality regulation of the combustion process inside the furnace is the basis of high demands for increasing robustness, safety and efficiency of thermal power plants. The paper considers the possibility of spatial temperature distribution control inside the boiler, based on the correction of distribution of coal over the mills. Such control system ensures the maintenance of the flame focus away from the walls of the boiler, and thus preserves the equipment and reduces the possibility of ash slugging. At the same time, uniform heat dissipation over mills enhances the energy efficiency of the boiler, while reducing the pollution of the system. A constrained multivariable extremum seeking algorithm is proposed as a tool for combustion process optimization with the main objective of centralizing the flame in the furnace. Simulations are conducted on a model corresponding to the 350MW boiler of the Nikola Tesla Power Plant, in Obrenovac, Serbia.
Combustion of anaerobically digested humus as a fuel
DOE Office of Scientific and Technical Information (OSTI.GOV)
Kayhanian, M.; Jenkins, B.M.; Baxter, L.L.
Two pilot scale combustion experiments were conducted to explore the application of an anaerobically digested humus as fuel for commercial boilers. The experiments were performed in a fluidized bed combustor (FBC) and a multifuel suspension combustor (MFC). The results obtained indicate that the humus, blended with another conventional fuel (e.g., wood), can be used as a fuel in commercial boilers. Preliminary results of ash deposit analyses from the MFC indicate that the rate of deposition was low compared to high fouling biomass fuels such as straws, and similar to deposits obtained from wood.
BOILER DESIGN CRITERIA FOR DRY SORBENT SO2 CONTROL WITH LOW-NOX BURNERS: NEW UNIT APPLICATIONS
The report describes a study to define boiler modifications required to achieve 70% SO2 removal with sorbent injection on a large tangentially fired utility boiler without supplemental spray drying. The study is a follow on to a recently completed broader evaluation of boiler des...
DOE Office of Scientific and Technical Information (OSTI.GOV)
Maziarz, M.; Gallo, F.
1995-12-31
B.L. England Generating Station (BLE) is located in Beesleys Point, NJ. Beesleys Point is on Great Egg Bay, which is 20 minutes south of Atlantic City and one hour east of Philadelphia. BLE has three generating units: No. 1 is a 120 Megawatt (MW) B&W cyclone boiler; No. 2 is a 160 MW B&W cyclone boiler; & No. 3 is a tangential fired Combustion Engineering boiler. Units 1 & 2 burn medium sulfur eastern bituminous coal. Unit 3 burns No. 6 oil. Units 1&2 are equipped with precipitators (ESPs). The two ESPs were manufactured by Environmental Elements Corp. (EEC) andmore » were placed in service in 1980. Units are dual chamber with each having four mechanical fields and eight electrical fields. Each field has two Transformer/Rectifier (T/R) sets for a total of sixteen per ESP. The ESPs are rigid frame design (Rigitrode by EEC) with hammer & anvil rapping. Ash reinjection systems permit direct or cross reinjection of fly ash. Both ESPs have perforated plates for inlet & outlet gas flow distribution. There are three inlet plates and one outlet plate. The first inlet plates and the outlets are cleaned via electric reciprocating vibrators. There was no means of cleaning the remaining plates provided.« less
Numerical study of bituminous coal combustion in a boiler furnace with bottom blowing
NASA Astrophysics Data System (ADS)
Zroychikov, N. A.; Kaverin, A. A.
2016-11-01
Results obtained by the numerical study of a solid fuel combustion scheme with bottom blowing using Ekibastuz and Kuznetsk bituminous coals of different fractional makeup are presented. Furnace chambers with bottom blowing provide high-efficiency combustion of coarse-grain coals with low emissions of nitrogen oxides. Studying such a combustion scheme, identification of its technological capabilities, and its further improvement are topical issues. As the initial object of study, we selected P-57-R boiler plant designed for burning of Ekibastuz bituminous coal in a prismatic furnace with dry-ash (solid slag) removal. The proposed modernization of the furnace involves a staged air inflow under the staggered arrangement of directflow burners (angled down) and bottom blowing. The calculation results revealed the specific aerodynamics of the flue gases, the trajectories of solid particles in the furnace chamber, and the peculiarities of the fuel combustion depending on the grinding fineness. It is shown that, for coal grinding on the mill, the overall residue on the screen plate of 90 µm ( R 90 ≤ 27% for Ekibastuz coal and R 90 ≤ 15% for Kuznetsk coal) represents admissible values for fuel grind coarsening in terms of economic efficiency and functional reliability of a boiler. The increase in these values leads to the excess of regulatory heat losses and unburned combustible losses. It has been established that the change in the grade of the burned coal does not significantly affect the flow pattern of the flue gases, and the particles trajectory is essentially determined by the elemental composition of the fuel.
Optoelectronic system of online measurements of unburned carbon in coal fly ash
NASA Astrophysics Data System (ADS)
Golas, Janusz; Jankowski, Henryk; Niewczas, Bogdan; Piechna, Janusz; Skiba, Antoni; Szkutnik, Wojciech; Szkutnik, Zdzislaw P.; Wartak, Ryszarda; Worek, Cezary
2001-08-01
Carbon-in-ash level is an important consideration for combustion efficiency as well as ash marketing. The optoelectronic analyzing system for on-line determination and monitoring of the u burned carbon content of ash samples is presented. The apparatus operates on the principle that carbon content is proportional to the reflectance of IR light. Ash samples are collected iso kinetically from the flue gas duct and placed in a sample tube with a flat glass bottom. The same is then exposed to a light. The reflectance intensity is used by the system's computer to determine residual carbon content from correlation curves. The sample is then air purged back to the duct or to the attached sample canister to enable laboratory check analysis. The total cycle time takes between 5 and 10 minutes. Real time result of carbon content with accuracy 0.3-0.7 percent are reported and can be used for boiler controlling.
Biomass fly ash incorporation in cement based materials =
NASA Astrophysics Data System (ADS)
Rajamma, Rejini
In recent years, pressures on global environment and energy security have led to an increasing demand on renewable energy sources, and diversification of Europe's energy supply. Among these resources the biomass could exert an important role, since it is considered a renewable and CO2 neutral energy resource once the consumption rate is lower than the growth rate, and can potentially provide energy for heat, power and transports from the same installation. Currently, most of the biomass ash produced in industrial plants is either disposed of in landfill or recycled on agricultural fields or forest, and most times this goes on without any form of control. However, considering that the disposal cost of biomass ashes are raising, and that biomass ash volumes are increasing worldwide, a sustainable ash management has to be established. The main objective of the present study is the effect of biomass fly ashes in cement mortars and concretes in order to be used as a supplementary cementitious material. The wastes analyzed in the study were collected from the fluidized bed boilers and grate boilers available in the thermal power plants and paper pulp plants situated in Portugal. The physical as well as chemical characterisations of the biomass fly ashes were investigated. The cement was replaced by the biomass fly ashes in 10, 20 and 30% (weight %) in order to investigate the fresh properties as well as the hardened properties of biomass fly ash incorporated cement mortar and concrete formulations. Expansion reactions such as alkali silica reaction (ASR), sulphate attack (external and internal) were conducted in order to check the durability of the biomass fly ash incorporated cement mortars and concretes. Alternative applications such as incorporation in lime mortars and alkali activation of the biomass fly ashes were also attempted. The biomass fly ash particles were irregular in shape and fine in nature. The chemical characterization revealed that the biomass fly ashes were similar to a class C fly ash. The mortar results showed a good scope for biomass fly ashes as supplementary cementitious materials in lower dosages (<20%). The poor workability, concerns about the organic content, alkalis, chlorides and sulphates stand as the reasons for preventing the use of biomass fly ash in high content in the cement mortars. The results obtained from the durability tests have shown a clear reduction in expansion for the biomass fly ash mortars/concretes and the binder blend made with biomass fly ash (20%) and metakaolin (10%) inhibited the ASR reaction effectively. The biomass fly ash incorporation in lime mortars did not improve the mortar properties significantly though the carbonation was enhanced in the 15-20% incorporation. The biomass fly ash metakaolin blend worked well in the alkali activated complex binder application also. Portland cement free binders (with 30-40 MPa compressive strength) were obtained on the alkali activation of biomass fly ashes (60-80%) blended with metakaolin (20-40%).
Mass Loss of Coal Particles Burning in Fluidized Bed
NASA Astrophysics Data System (ADS)
Pełka, Piotr
2017-06-01
In this work many conclusions resulting from research carried out on the coal combustion process of the chosen coal type and its accompanying erosion in a two-phase flow of inert material have been presented. The purpose of this flow was to present a model of the conditions of the central and upper zone of the combustion chamber of the fluidized boiler. In the opinion of many authors (Basu, 1999; Chirone et al., 1991), the erosion process results from the contact of a fuel particle with particles of inert material that is responsible for generating fine fuel particles of less than 100 mm. If the particles are in the upper zone of the boiler where there is oxygen deficit, they can increase the loss of incomplete combustion substantially. The results of research do not confirm this common thesis, but rather indicate that the process of comminution that results from erosion under oxidative conditions contributes to the increase of substantial mass loss of a coal particle, however the increased mass loss of particle during combustion is first and foremost due to the whole process of removal of ash from the reactionary surface of a fuel particle. Nevertheless, in the conditions of oxygen deficit the comminution of particles as a result of the erosion process is negligible
NASA Astrophysics Data System (ADS)
Barbosa, Rui Pedro Fernandes
The main objective of this thesis was to study new valorization routes of ashes produced in combustion and co-combustion processes. Three main valorization pathways were analyzed: (i)production of cement mortars, (ii) production of concretes, and (iii) use as chemical agents to remove contaminants from wastewaters. Firstly, the ashes produced during the mono-combustion of coal, co-combustion of coal and meat and bone meal (MBM), and mono-combustion of MBM were characterized. The aim of this study was to understand the ashes properties in extreme levels of substitution of coal by a residue with a high contamination of specific metals. The substitution of coal by MBM produced ashes with higher content of heavy metals. Secondly, the ashes coming from an industrial power plant working under mono-combustion(coal) and co-combustion conditions (coal+sewage sludge+MBM) were studied. The use of cofuels did not promote significant changes in the chemical and ecotoxicological properties of ashes. Fly ashes were successfully stabilized/solidified in cement mortar, and bottom and circulating ashes were successfully used as raw materials in concrete. The third step involved the characterization and valorization of biomass ashes resulting from the combustion of forestry residues. The highest concentrations of metals/metalloids were found in the lowest particle size fractions of ashes. Biomass ashes successfully substituted cement and natural aggregates in concretes, without compromising their mechanical, chemical, and ecotoxicological properties. Finally, the biomass ashes were tested as chemical agents to remove contaminants from wastewaters. The removal of P, mainly phosphates, and Pb from wastewaters was assayed. Biomass ashes presented a high capacity to remove phosphates. As fly ashes were more efficient in removing phosphates, they were further used to remove Pb from wastewaters. Again, they presented a high efficiency in Pb removal. New potential valorization routes for these ashes are now opened, contributing to improve their valorization rates.
Akkajit, Pensiri; DeSutter, Thomas; Tongcumpou, Chantra
2013-05-01
Numerous waste products have been widely studied and used as soil amendments and metal immobilizing agents. Waste utilization from ethanol production processes as soil amendments is one of the most promising and sustainable options to help utilize materials effectively, reduce waste disposal, and add value to byproducts. As a consequence, this present work carried out a four-month pot experiment of sugarcane (Saccharum officinarum L.) cultivation in Cd and Zn contaminated soil to determine the effect of three sugarcane waste products (boiler ash, filter cake and vinasse) as soil amendment on sugarcane growth, metal translocation and accumulation in sugarcane, and fractionation of Cd and Zn in soil by the BCR sequential extraction. Four treatments were tested: (1) non-amended soil; (2) 3% w/w boiler ash; (3) 3% w/w filter cake; and (4) a combination of 1.5% boiler ash and 1.5% vinasse (w/w). Our findings showed the improved biomass production of sugarcanes; 6 and 3-fold higher for the above ground parts (from 8.5 to 57.6 g per plant) and root (from 2.1 to 6.59 g per plant), respectively, as compared to non-amended soil. Although there was no significant difference in Cd and Zn uptake in sugarcane (mg kg(-1)) between the non-amended soil and the treated soils (0.44 to 0.52 mg Cd kg(-1) and 39.9 to 48.1 mg Zn kg(-1), respectively), the reduction of the most bioavailable Cd concentration (BCR1 + 2) in the treated soils (35.4-54.5%) and the transformation of metal into an insoluble fraction (BCR3) highlighted the beneficial effects of sugarcane waste-products in promoting the sugarcane growth and Cd stabilization in soil.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Thayer, G.R.; Williamson, K.D. Jr.; Ramirez, O.
The authors compare the competitive position of peat for energy with coal, oil, and cogenerative systems in gasifiers and solid-fuel boilers. They also explore the possibility for peat use in industry. To identify the major factors, they analyze costs using a Los Alamos levelized cost code, and they study parametric costs, comparing peat production in constant dollars with interest rates and return on investment. They consider costs of processing plant construction, sizes and kinds of boilers, retrofitting, peat drying, and mining methods. They examine mining requirements for Moin, Changuinola, and El Cairo and review wet mining and dewatering methods. Peatmore » can, indeed, be competitive with other energy sources, but this depends on the ratio of fuel costs to boiler costs. This ratio is nearly constant in comparison with cogeneration in a steam-only production system. For grate boilers using Costa Rican high-ash peat, and for small nonautomatic boilers now used in Costa Rica, the authors recommend combustion tests. An appendix contains a preliminary mining plan and cost estimate for the El Cairo peat deposit. 8 refs., 43 figs., 19 tabs.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.
1997-12-31
This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advancedmore » digital control/optimization phase of the project.« less
NASA Astrophysics Data System (ADS)
Yong, Yumei; Lu, Qinggang
2003-05-01
The combustion performance of the boiler largely depends on the coal type. Lots of experimental research shows that different fuels have different combustion characteristics. It is obvious that fuel will change the whole operating performance of Circulating Fluidized Bed Combustion (CFBC). We know even in a pilot-scale running boiler, the measurement of some parameters is difficult and costly. Therefore, we developed the way of simulation to evaluate the combustion performance of Chinese coals in CFB. The simulation results show that, different coals will result in different coal particle diameter and comminution depending on their mineral component and the change will affect the distribution of ash in CFBC system. In a word, the computational results are in accordance with experimental results qualitatively but there are some differences quantitatively.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Smith, R.L.
A literature survey was conducted in order to determine the amount of information available to the public concerning the impact of the Resource Conservation and Recovery Act of 1976 (RCRA) on the use or disposal of solid wastes from Texas lignite-fired utility boilers. The utility power plants of ALCOA, Big Brown, Martin Lake, Monticello and San Miguel are the only facilities currently using Texas lignite as fuel. RCRA is a comprehensive federal law which provides for the management of hazardous waste from generation to ultimate disposal. Utility solid wastes such as fly ash and flue gas desulfurization (FGD) sludge aremore » currently classified as excluded wastes (wastes exempt from hazardous classification) pending further information regarding these high-volume, low risk wastes. RCRA also provides for the increased need of recovered materials in Subtitle F - Federal Procurement. The lignite deposits of Texas occur in belts that stretch diagonally across the state from Laredo to Texarkana. The sulfur content and Btu value of Texas lignite combined requires that sulfur scrubbers be installed on new power plant units. The utility solid wastes occur in large quantities and leachate from some of these wastes contained detectable amounts of chromium and selenium. However, the concentration of these elements in the leachate was not sufficient to classify any of the utility wastes in this study as hazardous per current RCRA guidelines. In general, fly ash and FGD sludge are classified as Class II wastes and disposed of in an environmentally acceptable manner. Considerable amounts of bottom ash and fly ash are utilized but, thus far, FGD sludge has been landfilled, usually in combination with fly ash.« less
[Emission characteristics of fine particles from grate firing boilers].
Wang, Shu-Xiao; Zhao, Xiu-Juan; Li, Xing-Hua; Wei, Wei; Hao, Ji-Ming
2009-04-15
Grate firing boilers are the main type of Chinese industrial boilers, which accounts for 85% of the industrial boilers and is one of the most important emission sources of primary air pollutants in China. In this study, five boilers in three cities were selected and tested to measure the emission characteristics of PM2.5, and gaseous pollutants were applied by a compact dilution sampling system, which was developed for this field study. Results showed that particles mass size distributions for the five industrial boilers presented single peak or double peak, former peaks near 0.14 microm and the later peaks after 1.0 microm; the cyclone dust remover and wet scrubber dust remover had effective removal efficiencies not only to PM2.5, but also to PM1.0; and under the condition of same control techniques, grate firing boiler with high capacity has less PM2.5 emission than the boiler with low capacity. In the PM2.5 collected from flue gases, SO4(2-) was the most abundant ion, accounted for 20%-40% of the PM2.5; and C was the most abundant element (7.5%-31.8%), followed by S (8.4%-18.7%). Carbon balance method was applied to calculate the emission factors of these pollutants. The emission factors of PM2.5, NO, and SO2 were in the range of 0.046-0.486 g x kg(-1), 1.63-2.47 g x kg(-1), 1.35-9.95 g x kg(-1) respectively. The results are useful for the emission inventory development of industrial boilers and the source analysis of PM2.5 in atmospheric environment.
Co-firing of paper mill sludge and coal in an industrial circulating fluidized bed boiler.
Tsai, Meng-Yuan; Wu, Keng-Tung; Huang, Chin-Cheng; Lee, Hom-Ti
2002-01-01
Co-firing of coal and paper mill sludge was conducted in a 103 MWth circulating fluidized bed boiler to investigate the effect of the sludge feeding rate on emissions of SOx, NOx, and CO. The preliminary results show that emissions of SOx and Nx decrease with increasing sludge feeding rate, but CO shows the reverse tendency due to the decrease in combustion temperature caused by a large amount of moisture in the sludge. All emissions met the local environmental requirements. The combustion ashes could be recycled as feed materials in the cement manufacturing process.
Design, construction, operation, and evaluation of a prototype culm combustion boiler/heater unit
DOE Office of Scientific and Technical Information (OSTI.GOV)
D'Aciermo, J.; Richards, H.; Spindler, F.
1983-10-01
A process for utilizing anthracite culm in a fluidized bed combustion system was demonstrated by the design and construction of a prototype steam plant at Shamokin, PA, and operation of the plant for parametric tests and a nine month extended durability test. The parametric tests evaluated turndown capability of the plant and established turndown techniques to be used to achieve best performance. Throughout the test program the fluidized bed boiler durability was excellent, showing very high resistence to corrosion and erosion. A series of 39 parametric tests was performed in order to demonstrate turndown capabilities of the atmospheric fluidized bedmore » boiler burning anthracite culm. Four tests were performed with bituminous coal waste (called gob) which contains 4.8 to 5.5% sulfur. Heating value of both fuels is approximately 3000 Btu/lb and ash content is approximately 70%. Combustion efficiency, boiler efficiency, and emissions of NO/sub x/ and SO/sub 2/ were also determined for the tests.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Castaldini, C.; Waterland, L.R.
1987-03-01
The two-volume report gives results from field tests of a wood-waste-fired industrial watertube boiler. Two series of tests were performed: one firing dry (11% moisture) wood waste, and the other firing green (34% moisture) wood waste. Emission measurements included: continuous monitoring of flue-gas emissions; source-assessment sampling system (SASS) sampling of the flue gas with subsequent laboratory analysis of samples to give total flue-gas organics in two boiling-point ranges, compound category information within these ranges, specific quantitation of the semi-volatile organic priority pollutants, and flue-gas concentrations of 73 trace elements; Method 5 sampling for particulate; controlled condensation system sampling for SO/submore » 2/ and SO/sub 3/; and grab sampling of boiler mechanical collector hopper ash for inorganic composition determinations. Total organic emissions decreased from 60-135 mg/dscm firing dry wood to 2-65 mg/dscm firing green wood, in parallel with corresponding boiler CO emissions.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Castaldini, C.; Waterland, L.R.
1987-03-01
The two-volume report gives results from field tests of a wood-waste-fired industrial watertube boiler. Two series of tests were performed: one firing dry (11% moisture) wood waste, and the other firing green (34% moisture) wood waste. Emission measurements included: continuous monitoring of flue-gas emissions; source-assessment sampling system (SASS) sampling of the flue-gas with subsequent laboratory analysis of samples to give total flue-gas organics in two boiling-point ranges, compound category information within these ranges, specific quantitation of the semi-volatile organic priority pollutants, and flue gas concentrations of 73 trace elements; Method 5 sampling for particulate; controlled condensation system sampling for SO/submore » 2/ and SO/sub 3/; and grab sampling of boiler mechanical collector hopper ash for inorganic and organic composition determinations. Total organic emissions decreased from 60-135 mg/dscm firing dry wood to 2-65 mg/dscm firing green wood, in parallel with corresponding boiler CO emissions.« less
FUNDAMENTALS OF MERCURY SPECIATION AND CONTROL IN COAL-FIRED BOILERS
The report describes the progress of an experimental investigation of the speciation of mercury in simulated coal combustion flue gasses. The effects of flue gas parameters and coal fly ash on the oxidation of elemental mercury (Hgo) in the presence of hydrogen chloride (HCl) in ...
DOE Office of Scientific and Technical Information (OSTI.GOV)
Shea, Q.
2006-07-15
Quin Shea explores the need for power generated with coal and the advanced technologies that will generate that power more efficiently and cleanly in the future. The article considers the air and waste challenges of using coal, including progress toward reducing emissions of SO{sub 2}, NOx, and mercury; efforts to address CO{sub 2}, including voluntary programs like the Climate Challenge, Power Partners, and the Asia-Pacific Partnership on Clean Development and Climate; and the regulation and beneficial use of coal-combustion byproducts (e.g., fly ash, bottom ash, flue gas desulfurization materials, boiler slag). 17 refs.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Córdoba, Patricia, E-mail: pc247@hw.ac.uk; Maroto-Valer, M.; Delgado, Miguel Angel
The work presented here reports the first study in which the speciation, behaviour and fate of mercury (Hg) have been evaluated under oxy-fuel combustion at the largest oxy-Pulverised Coal Combustion (oxy-PCC) demonstration plant to date during routine operating conditions and partial exhaust flue gas re-circulation to the boiler. The effect of the CO{sub 2}-rich flue gas re-circulation on Hg has also been evaluated. Results reveal that oxy-PCC operational conditions play a significant role on Hg partitioning and fate because of the continuous CO{sub 2}-rich flue gas re-circulations to the boiler. Mercury escapes from the cyclone in a gaseous form asmore » Hg{sup 2+} (68%) and it is the prevalent form in the CO{sub 2}-rich exhaust flue gas (99%) with lower proportions of Hg{sup 0} (1.3%). The overall retention rate for gaseous Hg is around 12%; Hg{sup 0} is more prone to be retained (95%) while Hg{sup 2+} shows a negative efficiency capture for the whole installation. The negative Hg{sup 2+} capture efficiencies are due to the continuous CO{sub 2}-rich exhaust flue gas recirculation to the boiler with enhanced Hg contents. Calculations revealed that 44 mg of Hg were re-circulated to the boiler as a result of 2183 re-circulations of CO{sub 2}-rich flue gas. Especial attention must be paid to the role of the CO{sub 2}-rich exhaust flue gas re-circulation to the boiler on the Hg enrichment in Fly Ashes (FAs). - Highlights: • The fate of gaseous Hg has been evaluated under oxy-fuel combustion. • The Hg oxidation process is enhanced in CO{sub 2}-rich flue gas recirculation. • Hg{sup 2+} is the prevalent gas species in the CO{sub 2}-rich exhaust flue gas. • Hg{sup 2+}{sub (g)} shows a negative efficiency capture for the whole installation. • Especial attention must be paid to the Hg enrichment in Fly Ashes.« less
Economic analysis of emerald ash borer (Coleoptera: Buprestidae) management options.
Vannatta, A R; Hauer, R H; Schuettpelz, N M
2012-02-01
Emerald ash borer, Agrilus planipennis (Fairmaire) (Coleoptera: Buprestidae), plays a significant role in the health and extent of management of native North American ash species in urban forests. An economic analysis of management options was performed to aid decision makers in preparing for likely future infestations. Separate ash tree population valuations were derived from the i-Tree Streets program and the Council of Tree and Landscape Appraisers (CTLA) methodology. A relative economic analysis was used to compare a control option (do-nothing approach, only removing ash trees as they die) to three distinct management options: 1) preemptive removal of all ash trees over a 5 yr period, 2) preemptive removal of all ash trees and replacement with comparable nonash trees, or 3) treating the entire population of ash trees with insecticides to minimize mortality. For each valuation and management option, an annual analysis was performed for both the remaining ash tree population and those lost to emerald ash borer. Retention of ash trees using insecticide treatments typically retained greater urban forest value, followed by doing nothing (control), which was better than preemptive removal and replacement. Preemptive removal without tree replacement, which was the least expensive management option, also provided the lowest net urban forest value over the 20-yr simulation. A "no emerald ash borer" scenario was modeled to further serve as a benchmark for each management option and provide a level of economic justification for regulatory programs aimed at slowing the movement of emerald ash borer.
US/German LIMB technology transfer. Final report, March 1984-June 1986
DOE Office of Scientific and Technical Information (OSTI.GOV)
Reese, J.L.; Payne, R.; Chughtai, Y.
1988-04-01
The report gives key findings of a program in which the U.S. EPA participated, sponsored by the Umwelbundesamt (UBA), the German equivalent of the EPA. The UBA program included retrofitting the 700 MWe Weiher III utility boiler of the Saarbergwerke AG with staged-mixing burners for NOx control, and sorbent injection for SOx control. The program was considerably reduced in scope because of restrictions placed on the utility by local environmental officials concerning the classification of the fly ash generated in the process. During the limited testing period, SO/sub 2/ emissions were reduced 8-64% depending on Ca/S molar ratio and othermore » operating conditions. An analysis of the test results suggests that the use of more reactive sorbents could increase SO/sub 2/ removals to 30 and 60% at a Ca/S ratio of 2, for limestone and calcium hydroxide, respectively.« less
Kurella, Swamy; Meikap, Bhim Charan
2016-08-23
In this work, fly-ash water scrubbing experiments were conducted in a three-stage lab-scale dual-flow sieve plate scrubber to observe the performance of scrubber in fly-ash removal at different operating conditions by varying the liquid rate, gas rate and inlet fly-ash loading. The percentage of fly-ash removal efficiency increases with increase in inlet fly-ash loading, gas flow rate and liquid flow rate, and height of the scrubber; 98.55% maximum percentage of fly-ash removal efficiency (ηFA) is achieved at 19.36 × 10(-4) Nm(3)/s gas flow rate (QG) and 48.183 × 10(-6) m(3)/s liquid flow rate (QL) at 25 × 10(-3) kg/Nm(3) inlet fly-ash loading (CFA,i). A model has also been developed for the prediction of fly-ash removal efficiency of the column using the experimental results. The predicted values calculated using the correlation matched well with the experimental results. Deviations observed between the experimental and the predicted values were less than 20%.
NASA Astrophysics Data System (ADS)
E. Romero, Carlos; De Saro, Robert
Coal is a non-uniform material with large inherent variability in composition, and other important properties, such as calorific value and ash fusion temperature. This quality variability is very important when coal is used as fuel in steam generators, since it affects boiler operation and control, maintenance and availability, and the extent and treatment of environmental pollution associated with coal combustion. On-line/in situ monitoring of coal before is fed into a boiler is a necessity. A very few analytical techniques like X-ray fluorescence and prompt gamma neutron activation analysis are available commercially with enough speed and sophistication of data collection for continuous coal monitoring. However, there is still a need for a better on-line/in situ technique that has higher selectivity, sensitivity, accuracy and precision, and that is safer and has a lower installation and operating costs than the other options. Laser induced breakdown spectroscopy (LIBS) is ideal for coal monitoring in boiler applications as it need no sample preparation, it is accurate and precise it is fast, and it can detect all of the elements of concern to the coal-fired boiler industry. LIBS data can also be adapted with advanced data processing techniques to provide real-time information required by boiler operators nowadays. This chapter summarizes development of LIBS for on-line/in situ coal applications in utility boilers.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sommer, T.; Melick, T.; Morrison, D.
The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to themore » boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.« less
Specifics of phytomass combustion in small experimental device
NASA Astrophysics Data System (ADS)
Lenhard, Richard; Mičieta, Jozef; Jandačka, Jozef; Gavlas, Stanislav
2015-05-01
A wood pellet combustion carries out with high efficiency and comfort in modern pellet boilers. These facts help to increase the amount of installed pellet boilers in households. The combustion process quality depends besides the combustion conditions also on the fuel quality. The wood pellets, which don`t contain the bark and branches represent the highest quality. Because of growing pellet demand, an herbal biomass (phytomass), which is usually an agricultural by-product becomes economically attractive for pellet production. Although the phytomass has the net calorific value relatively slightly lower than the wood biomass, it is often significantly worse in view of the combustion process and an emission production. The combustion of phytomass pellets causes various difficulties in small heat sources, mainly due to a sintering of fuel residues. We want to avoid the ash sintering by a lowering of temperature in the combustion chamber below the ash sintering temperature of phytomass via the modification of a burner design. For research of the phytomass combustion process in the small boilers is constructed the experimental combustion device. There will investigate the impact of cooling intensity of the combustion chamber on the combustion process and emissions. Arising specific requirements from the measurement will be the basis for the design of the pellet burner and for the setting of operating parameters to the trouble-free phytomass combustion was guaranteed.
ST Depression, Arrhythmia, Vagal Dominance, and Reduced Cardiac MicroRNA in Particulate-exposed Rats
Recently, investigators demonstrated associations between fine particulate matter (PM)-associated metals and adverse health effects. Residual oil fly ash (ROFA), a waste product of fossil fuel combustion from boilers, is rich in the transition metals Fe, Ni, and V, and when relea...
A bench-scale entrained-flow reactor system was constructed for studying elemental mercury oxidation under selective catalytic reduction (SCR) reaction conditions. Simulated flue gas was doped with fly ash collected from a subbituminous Powder River Basin (PRB) coal-fired boiler ...
Removal of cadmium from aqueous solutions using industrial coal fly ash-nZVI.
Ma, Lixia; Wei, Qi; Chen, Yueqin; Song, Qiuyang; Sun, Conghui; Wang, Zhiqiang; Wu, Guanghong
2018-02-01
Batch experiments were conducted to test the effects of various solution properties, such as pH, temperature, initial concentration and anoxic and aerobic atmosphere, on Cd removal by nanoscale zerovalent iron (nZVI) supported on industrial coal fly ash. Cd (II) could be removed by adsorption on fly ash-nZVI in a very short time (5 min) with high removal rates (greater than 99.9%) over a wide range of concentration (5-100 mg l -1 ). Cd (II) was physically adsorbed on the surface of fly ash-nZVI. The preparation of fly ash-nZVI can incorporate the use of waste media, making the overall adsorbent more removal efficient and low cost.
Removal of cadmium from aqueous solutions using industrial coal fly ash-nZVI
Ma, Lixia; Wei, Qi; Chen, Yueqin; Song, Qiuyang; Sun, Conghui; Wang, Zhiqiang
2018-01-01
Batch experiments were conducted to test the effects of various solution properties, such as pH, temperature, initial concentration and anoxic and aerobic atmosphere, on Cd removal by nanoscale zerovalent iron (nZVI) supported on industrial coal fly ash. Cd (II) could be removed by adsorption on fly ash-nZVI in a very short time (5 min) with high removal rates (greater than 99.9%) over a wide range of concentration (5–100 mg l−1). Cd (II) was physically adsorbed on the surface of fly ash-nZVI. The preparation of fly ash-nZVI can incorporate the use of waste media, making the overall adsorbent more removal efficient and low cost. PMID:29515830
Removal of chloride from MSWI fly ash.
Chen, Wei-Sheng; Chang, Fang-Chih; Shen, Yun-Hwei; Tsai, Min-Shing; Ko, Chun-Han
2012-10-30
The high levels of alkali chloride and soluble metal salts present in MSWI fly ash is worth noting for their impact on the environment. In addition, the recycling or reuse of fly ash has become an issue because of limited landfill space. The chloride content in fly ash limits its application as basis for construction materials. Water-soluble chlorides such as potassium chloride (KCl), sodium chloride (NaCl), and calcium chloride hydrate (CaCl(2) · 2H(2)O) in fly ash are easily washed away. However, calcium chloride hydroxide (Ca(OH)Cl) might not be easy to leach away at room temperature. The roasting and washing-flushing processes were applied to remove chloride content in this study. Additionally, air and CO(2) were introduced into the washing process to neutralize the hazardous nature of chlorides. In comparison with the water flushing process, the roasting process is more efficient in reducing the process of solid-liquid separation and drying for the reuse of Cl-removed fly ash particles. In several roasting experiments, the removal of chloride content from fly ash at 1050°C for 3h showed the best results (83% chloride removal efficiency). At a solid to liquid ratio of 1:10 the water-flushing process can almost totally remove water-soluble chloride (97% chloride removal efficiency). Analyses of mineralogical change also prove the efficiency of the fly ash roasting and washing mechanisms for chloride removal. Copyright © 2012 Elsevier B.V. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Miller, B.G.; Bartley, D.A.; Hatcher, P.
1996-10-15
This program is being conducted as a cooperative agreement between the Consortium for Coal Water Mixture Technology and the U.S. Department of Energy. Activities this reporting period are summarized by phase. Phase I is nearly completed. During this reporting period, coal beneficiation/preparation studies, engineering designs and economics for retrofitting the Crane, Indiana boiler to fire coal-based fuels, and a 1,000-hour demonstration of dry, micronized coal were completed. In addition, a demonstration-scale micronized-coal water mixture (MCWM) preparation circuit was constructed and a 1,000-hour demonstration firing MCWM began. Work in Phase II focused on emissions reductions, coal beneficiation/preparation studies, and economic analysesmore » of coal use. Emissions reductions investigations involved literature surveys of NO{sub x}, SO{sub 2}, trace metals, volatile organic compounds, and fine particulate matter capture. In addition, vendors and engineering firms were contacted to identify the appropriate emissions technologies for the installation of commercial NO{sub x} and SO{sub 2} removal systems on the demonstration boiler. Information from the literature surveys and engineering firms will be used to identify, design, and install a control system(s). Work continued on the refinement and optimization of coal grinding and MCWM preparation procedures, and on the development of advanced processes for beneficiating high ash, high sulfur coals. Work also continued on determining the basic cost estimation of boiler retrofits, and evaluating environmental, regulatory, and regional economic impacts. In addition, the feasibility of technology adoption, and the public`s perception of the benefits and costs of coal usage was studied. A coal market analysis was completed. Work in Phase III focused on coal preparation studies, emissions reductions and economic analyses of coal use.« less
Distribution of polycyclic aromatic hydrocarbons in lime spray dryer ash
DOE Office of Scientific and Technical Information (OSTI.GOV)
Ping Sun; Panuwat Taerakul; Linda K. Weavers
Four lime spray dryer (LSD) ash samples were collected from a spreader stoker boiler and measured for their concentrations of 16 U.S. EPA specified polycyclic aromatic hydrocarbons (PAHs). Results showed that the total measured PAH concentration correlated with the organic carbon content of the LSD ash. Each LSD ash sample was then separated using a 140 mesh sieve into two fractions: a carbon-enriched fraction ({gt}140 mesh) and a lime-enriched fraction ({lt}140 mesh). Unburned carbon was further separated from the carbon-enriched fraction with a lithiumheteropolytungstate (LST) solution. PAH measurements on these different fractions showed that unburned carbon had the highest PAHmore » concentrations followed by the carbon-enriched fraction, indicating that PAHs were primarily associated with the carbonaceous material in LSD ash. However, detectable levels of PAHs were also found in the lime-enriched fraction, suggesting that the fine spray of slaked lime may sorb PAH compounds from the flue gas in the LSD process. 37 refs., 5 figs., 4 tabs.« less
Liu, Guorui; Zhan, Jiayu; Zheng, Minghui; Li, Li; Li, Chunping; Jiang, Xiaoxu; Wang, Mei; Zhao, Yuyang; Jin, Rong
2015-12-15
A pilot study was performed to evaluate formation, distribution and emission of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from cement kilns that co-process fly ash from municipal solid waste incineration (MSWI). Stack gas and particulate samples from multiple stages in the process were collected and analyzed for PCDD/Fs. Stack emissions of PCDD/Fs were below the European Union limit for cement kilns (0.1 ng TEQ m(-3)). PCDD/F concentrations in particulates from the cyclone preheater outlet, suspension preheater boiler, humidifier tower, and back-end bag filter were much higher than in other samples, which suggests that these areas are the major sites of PCDD/F formation. Comparison of PCDD/F homolog and congener profiles from different stages suggested that tetra- and penta-chlorinated furans were mainly formed during cement kiln co-processing of MSWI fly ash. Three lower chlorinated furan congeners, including 2,3,7,8-tetrachlorodibenzofuran, 1,2,3,7,8-pentachlorodibenzo-p-dioxin and 2,3,4,7,8-pentachlorodibenzofuran, were identified as dominant contributors to the toxic equivalents (TEQ) of the PCDD/Fs. The concentration of PCDD/Fs in particulates was correlated with chloride content, which is consistent with its positive effect on PCDD/F formation. This could be mitigated by pretreating the feedstock to remove chloride and metals. Mass balance indicated that cement kilns eliminated about 94% of the PCDD/F TEQ input from the feedstock. Copyright © 2015 Elsevier B.V. All rights reserved.
FLY ASH CONDITIONING WITH SULFUR TRIOXIDE
The report describes an evaluation of an SO3 injection system for the George Neal Unit 2 boiler of the Iowa Public Service Co. in Sioux City, Iowa. Results of base line tests without conditioning indicate a dust resistivity of 6 x 10 to the 12th power ohm-cm at 118C: the precipit...
The paper gives results of experiments in a pilot-scale rotary kiln incinerator simulator where a mixture of chlorinated and brominated surrogate waste was burned in the presence of injected fly-ash from a coal-fired utility boiler. Measurements were made of semivolatile products...
Yahya, Zarina; Abdullah, Mohd Mustafa Al Bakri; Hussin, Kamarudin; Ismail, Khairul Nizar; Abd Razak, Rafiza; Sandu, Andrei Victor
2015-01-01
This paper investigates the effect of the solids-to-liquids (S/L) and Na2SiO3/NaOH ratios on the production of palm oil boiler ash (POBA) based geopolymer. Sodium silicate and sodium hydroxide (NaOH) solution were used as alkaline activator with a NaOH concentration of 14 M. The geopolymer samples were prepared with different S/L ratios (0.5, 1.0, 1.25, 1.5, and 1.75) and Na2SiO3/NaOH ratios (0.5, 1.0, 1.5, 2.0, 2.5, and 3.0). The main evaluation techniques in this study were compressive strength, X-Ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscope (SEM). The results showed that the maximum compressive strength (11.9 MPa) was obtained at a S/L ratio and Na2SiO3/NaOH ratio of 1.5 and 2.5 at seven days of testing.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Rode, J.R.; Brzezeina, P.; Strach, F.
This paper discusses the engineering considerations related to the design of a new 110 MWe atmospheric fluidized bed boiler (CFB) and boiler island auxiliaries for installation at the CEZ, a.s. (Czech Republic Utility) Ledvice Power Station. The plant is located in the northwest Bohemia area of the Czech Republic in the foothills of the Krusne Hory Mountains, between the towns of Bilina and Teplice. The type of fuel to be burned in the CFB is brown coal which requires unique design considerations in as well as the particular boiler operational parameters. The impetus behind the addition of this new CFBmore » at the plant is that the existing pulverized coal fired steam generator which was put in service in 1969 is unable to meet new regulations and laws regarding compliance with the protection of the environment and will be replaced once the new CFB unit is brought into service. A technical-economic study conducted by CEZ, a.s. evaluated CFB technology as the most advantageous from a long-term standpoint. The following variations were considered in the study: boiler retrofit and construction of new ash handling equipment; implementation of the combined cycle based upon natural gas; and reconstruction of the boiler equipment with transition to atmospheric fluid-bed combustion. The selection of the supplier of fluid-bed boiler was performed with an emphasis of the bidders` references as for the construction and operation of fluid-bed boilers with the outputs of min. 300 t/hr.« less
Influence of firebed temperature on inorganic particle emissions in a residential wood pellet boiler
NASA Astrophysics Data System (ADS)
Gehrig, Matthias; Jaeger, Dirk; Pelz, Stefan K.; Weissinger, Alexander; Groll, Andreas; Thorwarth, Harald; Haslinger, Walter
2016-07-01
The temperature-dependent release of inorganic elements is the first step of the main formation pathway of particle emissions in automatically fired biomass burners. To investigate this step, a residential pellet boiler with an underfeed-burner was equipped with a direct firebed cooling. This test setup enabled decreased firebed temperatures without affecting further parameters like air flow rates or oxygen content in the firebed. A reduction of particle emissions in PM1-fraction at activated firebed cooling was found by impactor measurement and by optical particle counter. The affected particles were found in the size range <0.3 μm and have been composed mainly of potassium chloride (KCl). The chemical analysis of PM1 and boiler ash showed no statistically significant differences due to the firebed cooling. Therefore, our results indicate that the direct firebed cooling influenced the release of potassium (K) without affecting other chemical reactions.
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeRosier, R.; Waterland, L.R.
1987-03-01
The report gives emission results from field tests of a wood-waste-fired industrial firetube boiler. Emission measurements included: continuous monitoring of flue-gas emissions; source assessment sampling system (SASS) sampling of the flue gas with subsequent laboratory analysis of samples to give total flue-gas organics in two boiling-point ranges, compound category information within these ranges, specific quantitation of the semivolatile organic priority pollutants, and flue-gas concentrations of 65 trace elements; Method 5 sampling for particulates; controlled condensation system (CSS) sampling for SO/sub 2/ and SO/sub 3/; and grab sampling of boiler bottom ash for trace-element-content determinations. Emission levels of five polycyclic organicmore » matter species and phenol were quantitated: except for naphthalene, all were emitted at less than 0.4 microgram/dscm.« less
Contributions to the use of macrosounds for boiler decrusting
NASA Technical Reports Server (NTRS)
Bradeteanu, C.
1974-01-01
The results of an investigation indicate the following: (1) The deposition of incrustations on the heating surfaces of steam boilers can be prevented by inserting between heating surface and water an insulating layer on which the boiler incrustation will be deposited. (2) The insulating layer reduces the coefficient of heat transmission by 2%. (3) The insulating layer can be removed by macrosounds with a frequency of about 20 kHz, after any interval of boiler operation.
Kostakis, George
2011-01-30
Slagging and fouling deposits from a pulverized lignite fired steam generating unit of the Kardia power plant (West Macedonia, Greece) were mineralogically investigated. The structure and cohesion of these deposits varied, usually depending on the level height of the boiler unit where they were formed. Some of the deposits had complex phase composition. The dominant components of the deposits of the burner zone and of the lower and intermediate boiler zones were the amorphous, anhydrite and hematite, while those of the highest levels contained amorphous, and anhydrite. Furthermore, in deposits formed in various other boiler areas gehlenite, anorthite, diopside, quartz, Ca(2)SiO(4), brownmillerite and other crystalline phases were also identified, usually in low amounts or in traces. The major part of the phases constituting the deposits were formed in the boiler, since only a minor part derived from the unreacted minerals present in lignite. Anhydrite was generated from the reaction of SO(2) with CaO formed mainly by the calcination of calcite as well as from dehydration of gypsum contained in lignite, while hematite was produced mainly from the oxidation of pyrite. The calcium-containing silicates formed in the boiler were mainly the products of reactions between CaO and minerals contained in the lignite. Copyright © 2010 Elsevier B.V. All rights reserved.
Concretes and mortars with waste paper industry: Biomass ash and dregs.
Martínez-Lage, Isabel; Velay-Lizancos, Miriam; Vázquez-Burgo, Pablo; Rivas-Fernández, Marcos; Vázquez-Herrero, Cristina; Ramírez-Rodríguez, Antonio; Martín-Cano, Miguel
2016-10-01
This article describes a study on the viability of using waste from the paper industry: biomass boiler ash and green liquor dregs to fabricate mortars and concretes. Both types of ash were characterized by obtaining their chemical and mineralogical composition, their organic matter content, granulometry, adsorption and other common tests for construction materials. Seven different mortars were fabricated, one for reference made up of cement, sand, and water, three in which 10, 20, or 30% of the cement was replaced by biomass ash, and three others in which 10, 20, or 30% of the cement was replaced with dregs. Test specimens were fabricated with these mortars to conduct flexural and compression tests. Flexural strength is reduced for all the mortars studied. Compressive strength increases for the mortars fabricated with biomass ash and decreases for the mortar with dregs. Finally, 5 concretes were made, one of them as a reference (neither biomass ash nor dregs added), two of them with replacements of 10 and 20% of biomass ash instead of cement and another two with replacements of 10 and 20% of dregs instead of cement. The compressive and tensile splitting strength increase when a 10% of ash is replaced and decrease in all the other cases. The modulus of elasticity always decreases. Copyright © 2016 Elsevier Ltd. All rights reserved.
Removal of trivalent chromium from aqueous solution by zeolite synthesized from coal fly ash.
Wu, Deyi; Sui, Yanming; He, Shengbing; Wang, Xinze; Li, Chunjie; Kong, Hainan
2008-07-15
The capability of 14 zeolites synthesized from different fly ashes (ZFAs) to sequestrate Cr(III) from aqueous solutions was investigated in a batch mode. The influence of pH on the sorption of Cr(III) was examined. ZFAs had a much greater ability than fly ash to remove Cr(III), due to the high cation exchange capacity (CEC) and the high acid neutralizing capacity (ANC) of ZFAs. The mechanism of Cr(III) removal by ZFAs involved ion exchange and precipitation. A high-calcium content in both the fly ashes and ZFAs resulted in a high ANC value and, as a result, a high immobilization capacity for Cr(III). The pH strongly influenced Cr(III) removal by ZFAs. Inside the solubility range, removal of chromium increased with increasing pH. Hydroxysodalite made from a high-calcium fly ash had a higher sorptive capacity for Cr(III) than the NaP1 zeolite from medium- and low-calcium fly ashes. On the other hand, at pH values above the solubility range, the efficiency of chromium removal by the ZFAs approached 100% due to the precipitation of Cr(OH)3 on the sorbent surfaces. It is concluded that ZFAs and high-calcium fly ashes may be promising materials for the purification of Cr(III) from water/wastewater.
Joseph Heimlich; T. Davis Sydnor; Matthew Bumgardner; Patrick O' Brien
2008-01-01
Toledo, Ohio, U.S. residents on four streets in an area with mature street trees, including ash, scheduled for removal as a result of attack by emerald ash borer were surveyed to determine their attitudes toward their street trees. Toledo is in the process of removing some 5,000 trees. Large trees with a variety of summer and fall foliar characteristics were highly...
A demonstration test and evaluation of the Cannon Low-NO{sub x} Digester System. Final report
DOE Office of Scientific and Technical Information (OSTI.GOV)
NONE
1995-08-01
Since 1985, Cannon Boiler Works, Inc. has been carrying out research and development efforts to perfect a system for removing nitrogen oxides, NO{sub x}, from the exhaust gases of furnaces, gas turbines, chemical reactors, incinerators and boilers.Computer simulations, bench-scale tests and pilot plant testing have proved that the system is capable of removing substantially all of the NO{sub x} from natural gas-fired equipment exhaust streams. Furthermore when retrofit to industrial boilers, both capital costs and operating costs are lower than for competing processes, while performance is much better. The Cannon system for removing NO{sub x}, originally designated as the Cannonmore » NO{sub x} Digester, has recently been renamed the Low Temperature Oxidation (LTO) System for NO{sub x} and SO{sub x} Reduction. It will be engineered and marketed by Cannon Technology, Inc, a wholly owned subsidiary of Cannon Boiler Works, Inc. Cannon has US patents for the process and for the associated equipment and has patent applications pending in Europe. Cannon`s Low Temperature Oxidation, LTO, process has proved effective for reducing the levels of NO{sub x}, CO, CO{sub 2}, SO{sub 2} and particulates from boiler flue gases.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeRosier, R.
1984-09-01
This volume describes emission results from sampling of flue-gas from a firetube boiler burning a coal/oil/water (COW) mixture and COW with soda ash added (COW+SA) to control SO/sub 2/ emissions. Measurements included: continuous monitoring of flue-gas emissions; source assessment sampling system (SASS) sampling of the flue gas with subsequent laboratory analysis of the samples to give total flue gas organics in two boiling point ranges, specific quantitation of the semivolatile organic priority pollutant species, and flue gas concentrations of 73 trace elements; Method 5 sampling for total particulate; and controlled condensation system sampling for SO/sub 2/ and SO/sub 3/ emissions.more » Flue-gas SO/sub 2/ emissions decreased almost 99% with soda ash addition from 1,089 to 13.6 ppm (3% O2). NOx emissions decreased slightly from 477 to 427 ppm, while CO emissions increased significantly from an average of 25 to 426 ppm (all at 3% O2). Particulate loading at the boiler outlet almost doubled (from 1,970 to 3,715 pg/dscm) with the additive. The size distribution of particulate also shifted to a much smaller mean diameter. Total organic emissions increased from 6.7 to 13.1 mg/dscm; most of the increase were nonvolatile (C16+) organics. Of the semivolatile organic priority pollutant species, only fluoranthene and phenanthrene were detected with the COW fuel, and phenanthrene with the COW+SA fuel.« less
Asaoka, Satoshi; Okamura, Hideo; Kim, Kyunghoi; Hatanaka, Yuzuru; Nakamoto, Kenji; Hino, Kazutoshi; Oikawa, Takahito; Hayakawa, Shinjiro; Okuda, Tetsuji
2017-02-01
Reducing hydrogen sulfide concentration in eutrophic marine sediments is crucial to maintaining healthy aquatic ecosystems. Managing fly ash, 750 million tons of which is generated annually throughout the world, is another serious environmental problem. In this study, we develop an approach that addresses both these issues by mixing coal fly ash from coal-fired power plants with blast furnace cement to remediate eutrophic sediments. The purpose of this study is to optimize the mixing ratio of coal fly ash and blast furnace cement to improve the rate of hydrogen sulfide removal based on scientific evidence obtained by removal experiments and XAFS, XRD, BET, and SEM images. In the case of 10 mg-S L -1 of hydrogen sulfide, the highest removal rate of hydrogen sulfide was observed for 87 wt% of coal fly ash due to decreased competition of adsorption between sulfide and hydroxyl ions. Whereas regarding 100 mg-S L -1 , the hydrogen sulfide removal rate was the highest for 95 wt% of coal fly ash. However, for both concentrations, the removal rate obtained by 87 wt% and 95 wt% were statistically insignificant. The crushing strength of the mixture was over 1.2 N mm -2 when the coal fly ash mixing ratio was less than 95 wt%. Consequently, the mixing ratio of coal fly ash was optimized at 87 wt% in terms of achieving both high hydrogen sulfide removal rate and sufficient crushing strength. Copyright © 2016 Elsevier Ltd. All rights reserved.
Exposure to fuel-oil ash and welding emissions during the overhaul of an oil-fired boiler.
Liu, Youcheng; Woodin, Mark A; Smith, Thomas J; Herrick, Robert F; Williams, Paige L; Hauser, Russ; Christiani, David C
2005-09-01
The health effects of exposure to vanadium in fuel-oil ash are not well described at levels ranging from 10 to 500 microg/m(3). As part of a larger occupational epidemiologic study that assessed these effects during the overhaul of a large oil-fired boiler, this study was designed to quantify boilermakers' exposures to fuel-oil ash particles, metals, and welding gases, and to identify determinants of these exposures. Personal exposure measurements were conducted on 18 boilermakers and 11 utility workers (referents) before and during a 3-week overhaul. Ash particles < 10 microm in diameter (PM(10), mg/m(3)) were sampled over full work shifts using a one-stage personal size selective sampler containing a polytetrafluoroethylene filter. Filters were digested using the Parr bomb method and analyzed for the metals vanadium (V), nickel (Ni), iron (Fe), chromium (Cr), cadmium (Cd), lead (Pb), manganese (Mn), and arsenic (As) by inductively coupled plasma mass spectrometry. Nitrogen dioxide (NO(2)) was measured with an Ogawa passive badge-type sampler and ozone (O(3)) with a personal active pump sampler.Time-weighted average (TWA) exposures were significantly higher (p < 0.05) for boilermakers than for utility workers for PM(10) (geometric mean: 0.47 vs. 0.13 mg/m(3)), V (8.9 vs. 1.4 microg/m(3)), Ni (7.4 vs. 1.8 microg/m(3)) and Fe (56.2 vs. 11.2 microg/m(3)). Exposures were affected by overhaul time periods, tasks, and work locations. No significant increases were found for O(3) or NO(2) for boilermakers or utility workers regardless of overhaul period or task group. Fuel-oil ash was a major contributor to boilermakers' exposure to PM(10) and metals. Vanadium concentrations sometimes exceeded the 2003 American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit value.
NASA Astrophysics Data System (ADS)
Okubo, M.; Fujishima, H.; Yamato, Y.; Kuroki, T.; Tanaka, A.; Otsuka, K.
2013-03-01
A pilot-scale low-emission boiler system consisting of a bio-fuel boiler and plasma-chemical hybrid NOx removal system is investigated. This system can achieve carbon neutrality because the bio-fuel boiler uses waste vegetable oil as one of the fuels. The plasma-chemical hybrid NOx removal system has two processes: NO oxidation by ozone produced from plasma ozonizers and NO2 removal using a Na2SO3 chemical scrubber. Test demonstrations of the system are carried out for mixed oils (mixture of A-heavy oil and waste vegetable oil). Stable combustion is achieved for the mixed oil (20 - 50% waste vegetable oil). Properties of flue gas—e.g., O2, CO2 and NOx—when firing mixed oils are nearly the same as those when firing heavy oil for an average flue gas flow rate of 1000 Nm3/h. NOx concentrations at the boiler outlet are 90 - 95 ppm. Furthermore, during a 300-min continuous operation when firing 20% mixed oil, NOx removal efficiency of more than 90% (less than 10 ppm NOx emission) is confirmed. In addition, the CO2 reduction when heavy oil is replaced with waste vegetable oil is estimated. The system comparison is described between the plasma-chemical hybrid NOx removal and the conventional technology.
The measurement of unburned carbon in fly ash using infrared photoacoustics
DOE Office of Scientific and Technical Information (OSTI.GOV)
Waller, D.J.; Brown, R.C.
1995-12-31
Unburned carbon in fly ash yields valuable information on coal combustion efficiency in coal-fired boilers. The carbon content of fly ash is also an important parameters in the sale of fly ash for Portland cement. Unfortunately, a reliable and inexpensive instrument for measuring unburned carbon is not commercially available. The authors have developed an off-line instrument that detects carbon in fly ash via the photoacoustic effect. In this process, amplitude-modulated radiation is absorbed by a bulk sample of fly ash. The wavelength of the radiation is chosen such that mineral compounds and moisture in the fly ash are transparent tomore » the radiation but carbon is strongly absorbing. The modulated absorption generates a periodic pressure wave at the surface of the sample which propagates through the surrounding air as an acoustic wave. This wave is detected by a sensitive microphone, and is dependent on the carbon content of the sample. The resulting instrument has been used to measure fly ash carbon concentrations from less than 0.1% to nearly 7% by mass. The precision of these measurements is nominally within 4%, which is equivalent to the precision of the chemical analysis used to develop the calibration standards. The applicability of a theoretical model to the empirical results is discussed with respect to fly ash sample preparation.« less
Reuse potential of low-calcium bottom ash as aggregate through pelletization.
Geetha, S; Ramamurthy, K
2010-01-01
Coal combustion residues which include fly ash, bottom ash and boiler slag is one of the major pollutants as these residues require large land area for their disposal. Among these residues, utilization of bottom ash in the construction industry is very low. This paper explains the use of bottom ash through pelletization. Raw bottom ash could not be pelletized as such due to its coarseness. Though pulverized bottom ash could be pelletized, the pelletization efficiency was low, and the aggregates were too weak to withstand the handling stresses. To improve the pelletization efficiency, different clay and cementitious binders were used with bottom ash. The influence of different factors and their interaction effects were studied on the duration of pelletization process and the pelletization efficiency through fractional factorial design. Addition of binders facilitated conversion of low-calcium bottom ash into aggregates. To achieve maximum pelletization efficiency, the binder content and moisture requirements vary with type of binder. Addition of Ca(OH)(2) improved the (i) pelletization efficiency, (ii) reduced the duration of pelletization process from an average of 14-7 min, and (iii) reduced the binder dosage for a given pelletization efficiency. For aggregate with clay binders and cementitious binder, Ca(OH)(2) and binder dosage have significant effect in reducing the duration of pelletization process. 2010 Elsevier Ltd. All rights reserved.
NASA Astrophysics Data System (ADS)
Kuzmin, V. A.; Zagrai, I. A.
2017-11-01
The experimental and theoretical study of combustion products has been carried out for the conditions of pulverized peat combustion in BKZ-210-140F steam boiler. Sampling has been performed in different parts of the boiler system in order to determine the chemical composition, radiative properties and dispersity of slag and ash particles. The chemical composition of particles was determined using the method of x-ray fluorescence analysis. Shapes and sizes of the particles were determined by means of electron scanning microscopy. The histograms and the particle size distribution functions were computed. The calculation of components of the gaseous phase was based on the combustion characteristics of the original fuel. The software package of calculation of thermal radiation of combustion products from peat combustion was used to simulate emission characteristics (flux densities and emissivity factors). The dependence of emission characteristics on the temperature level and on the wavelength has been defined. On the basis of the analysis of emission characteristics the authors give some recommendations how to determine the temperature of peat combustion products in the furnace of BKZ-210-140F steam boiler. The findings can be used to measure the combustion products temperature, support temperature control in peat combustion and solve the problem of boiler furnace slagging.
Assessing fly ash treatment: remediation and stabilization of heavy metals.
Lima, A T; Ottosen, Lisbeth M; Ribeiro, Alexandra B
2012-03-01
Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. Copyright © 2010 Elsevier Ltd. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Åmand, Lars-Erik; Kassman, Håkan, E-mail: hakan.kassman@vattenfall.com
2013-08-15
Highlights: • Two strategies to reduce PCDD/F formation when co-firing solid recovered fuel (SRF) and biomass. • They were co-combustion with municipal sewage sludge (MSS) and addition of ammonium sulphate. • PCDD/Fs were significantly reduced for a biomass rich in chlorine when adding ammonium sulphate. • MSS had a suppressing effect on PCDD/F formation during co-combustion with SRF. • A link is presented between gaseous alkali chlorides, chlorine in deposits and PCDD/F formation. - Abstract: Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustionmore » temperatures (<700 °C), incineration of electronic waste and plastic waste containing chlorine are all factors influencing the formation of PCDD/Fs in boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW{sub th} circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS as additional fuel.« less
Combustion of Schlamm in ACFB boilers -- The Charbonnages de France Group's experience
DOE Office of Scientific and Technical Information (OSTI.GOV)
Schroeder, M.; Rollin, J.P.
Within the context of the rehabilitation of Emile Huchet Power Plant Unit 4 owned by the ``SNET'', a company of the CHARBONNAGES DE FRANCE Group, a new CFB boiler with an electrical capacity of 125 MW has been commissioned in 1990 in replacement for an existing pulverized-coal boiler. This boiler constituted at the time an experimental unit on two accounts. It was an innovation through its size but also its specific design which allows to burn schlamm--a coal washing residue--in the form of pulp. The boiler design answered the CHARBONNAGES DE FRANCE Group's need to eliminate old settling ponds containingmore » schlamm which, from the technical and economic point of view, could not be burnt using conventional combustion techniques owing to its specific characteristics (fine, high-ash product with a very high moisture and clay content). This original method of injection as well as the pulp preparation process suited to this type of injection have been designed and developed by CdF INGENIERIE and the CERCHAR (CdF Group) after many investigations and tests. The experience gained at Emile Huchet Power Plant for more than 7 years confirms that the CFB boiler is a clean combustion technique which is perfectly suited to the combustion of schlamm injected in the form of pulp. The CFB unit burns exclusively schlamm conditioned in the form of pulp with 33% of moisture, and this with a high degree of efficiency, low emission values and a very good availability. This talk include a description of the CFB boiler and the pulp preparation plant as well as a presentation of the boiler performances and of the experience gained by the CHARBONANGES DE FRANCE Group since the new CFB unit has been commissioned.« less
Evaluation of fly ash pellets for phosphorus removal in a laboratory scale denitrifying bioreactor.
Li, Shiyang; Cooke, Richard A; Huang, Xiangfeng; Christianson, Laura; Bhattarai, Rabin
2018-02-01
Nitrate and orthophosphate from agricultural activities contribute significantly to nutrient loading in surface water bodies around the world. This study evaluated the efficacy of woodchips and fly ash pellets in tandem to remove nitrate and orthophosphate from simulated agricultural runoff in flow-through tests. The fly ash pellets had previously been developed specifically for orthophosphate removal for this type of application, and the sorption bench testing showed a good promise for flow-through testing. The lab-scale horizontal-flow bioreactor used in this study consisted of an upstream column filled with woodchips followed by a downstream column filled with fly ash pellets (3 and 1 m lengths, respectively; both 0.15 m diameter). Using influent concentrations of 12 mg/L nitrate and 5 mg/L orthophosphate, the woodchip bioreactor section was able to remove 49-85% of the nitrate concentration at three hydraulic retention times ranging from 0.67 to 4.0 h. The nitrate removal rate for woodchips ranged from 40 to 49 g N/m 3 /d. Higher hydraulic retention times (i.e., smaller flow rates) corresponded with greater nitrate load reduction. The fly ash pellets showed relatively stable removal efficiency of 68-75% across all retention times. Total orthophosphate adsorption by the pellets was 0.059-0.114 mg P/g which was far less than the saturated capacity (1.69 mg/g; based on previous work). The fly ash pellets also removed some nitrate and the woodchips also removed some orthophosphate, but these reductions were not significant. Overall, woodchip denitrification followed by fly ash pellet P-sorption can be an effective treatment technology for nitrate and phosphate removal in subsurface drainage. Copyright © 2017 Elsevier Ltd. All rights reserved.
Distribution of arsenic and mercury in lime spray dryer ash
DOE Office of Scientific and Technical Information (OSTI.GOV)
Panuwat Taerakul; Ping Sun; Danold W. Golightly
The partitioning of As and Hg in various components of lime spray dryer (LSD) ash samples from a coal-fired boiler was characterized to better understand the form and fate of these elements in flue gas desulfurization byproducts. LSD ash samples, collected from the McCracken Power Plant on the Ohio State University campus, were separated by a 140-mesh (106 {mu}m) sieve into two fractions: a fly-ash-/unburned-carbon-enriched fraction (> 106 {mu}m) and a calcium-enriched fraction (< 106 {mu}m). Unburned carbon and fly ash in the material > 106 {mu}m were subsequently separated by density using a lithium heteropolytungstate solution. The concentrations ofmore » As and Hg were significant in all fractions. The level of As was consistently greater in the calcium-enriched fraction, while Hg was evenly distributed in all components of LSD ash. Specific surface area was an important factor controlling the distribution of Hg in the different components of LSD ash, but not for As. Comparing the LSD ash data to samples collected from the economizer suggests that As was effectively captured by fly ash at 600{sup o}C, while Hg was not. Leaching tests demonstrated that As and Hg were more stable in the calcium-enriched fraction than in the fly-ash- or carbon-enriched fractions, potentially because of the greater pH of the leachate and subsequently greater stability of small amounts of calcium solids containing trace elements in these fractions. 37 refs., 8 figs., 2 tabs.« less
Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.
Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua
2015-12-01
Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. Copyright © 2015 Elsevier Ltd. All rights reserved.
Liu, Jianguo; Jiang, Xiumin; Zhou, Lingsheng; Wang, Hui; Han, Xiangxin
2009-08-15
Incineration has been proven to be an alternative for disposal of sludge with its unique characteristics to minimize the volume and recover energy. In this paper, a new fluidized bed (FB) incineration system for treating oil sludge is presented. Co-firing of oil sludge with coal-water slurry (CWS) was investigated in the new incineration system to study combustion characteristics, gaseous pollutant emissions and ash management. The study results show the co-firing of oil sludge with CWS in FB has good operating characteristic. CWS as an auxiliary fuel can flexibly control the dense bed temperatures by adjusting its feeding rate. All emissions met the local environmental requirements. The CO emission was less than 1 ppm or essentially zero; the emissions of SO(2) and NO(x) were 120-220 and 120-160 mg/Nm(3), respectively. The heavy metal analyses of the bottom ash and the fly ash by ICP/AES show that the combustion ashes could be recycled as soil for farming.
PEER REVIEW SUPPORTING THE STANDARDS FOR THE ...
EPA has been working on developing risk assessments to assist regulators, industry, and the public in evaluating the environmental risks associated with Fossil Fuel Combustion Waste(s) (FFCW) management/disposal in landfills, surface impoundments, other disposal procedures and beneficial uses. The U.S. Environmental Protection Agency (EPA) is evaluating management options for solid wastes from coal combustion (e.g., fly ash, bottom ash, slag). As part of this effort, EPA has prepared the Draft Human and Ecological Risk Assessment of Coal Combustion Wastes. The purpose of this draft risk assessment is to identify and quantify human health and ecological risks that may be associated with current disposal practices for high-volume coal combustion waste (CCW), including fly ash, bottom ash, boiler slag, flue gas desulfurization (FGD) sludge, coal refuse waste, and wastes from fluidized-bed combustion (FBC) units. These risk estimates will help inform EPA’s decisions about how to treat CCW under Subtitle D of the Resource Conservation and Recovery Act.
Experimental study of influence characteristics of flue gas fly ash on acid dew point
NASA Astrophysics Data System (ADS)
Song, Jinhui; Li, Jiahu; Wang, Shuai; Yuan, Hui; Ren, Zhongqiang
2017-12-01
The long-term operation experience of a large number of utility boilers shows that the measured value of acid dew point is generally lower than estimated value. This is because the influence of CaO and MgO on acid dew point in flue gas fly ash is not considered in the estimation formula of acid dew point. On the basis of previous studies, the experimental device for acid dew point measurement was designed and constructed, and the acid dew point under different smoke conditions was measured. The results show that the CaO and MgO in the flue gas fly ash have an obvious influence on the acid dew point, and the content of the fly ash is negatively correlated with the temperature of acid dew point At the same time, the concentration of H2SO4 in flue gas is different, and the acid dew point of flue gas is different, and positively correlated with the acid dew point.
NASA Astrophysics Data System (ADS)
Tong, Yindong; Eichhorst, Terry; Olson, Michael R.; Rutter, Andrew P.; Shafer, Martin M.; Wang, Xuejun; Schauer, James J.
2014-03-01
In this study, we examined the heterogeneous reduction of Hg(II) on the coal fly ash samples and synthetic aerosols under different light conditions in a controlled laboratory reactor. Three types of coal fly ashes were studied: a high carbon fly ash from a stoker boiler, a low carbon/low sulfate fly ash from a pulverized coal combustor burning low sulfur coal, and a high sulfate fly ash from a pulverized coal combustor burning high sulfur coal. The rate of Hg(II) reduction on the three diverse fly ash samples was found to be relatively fast with an average half-life of 1.6 h under clear sky atmospheric conditions (under the irradiance of 1000 W/m2). The reduction rate in the low sulfate/low carbon fly ash was approximately 1.5 times faster than with the other coal fly ash samples. Synthetic aerosols made of carbon black and levoglucosan produced Hg(II) reduction rates similar to coal fly ashes. However, aerosols composed of adipic acid resulted in reduction rates that were 3-5 times faster. The sensitivity of adipic acid reduction to light source wavelength was found to be greater than for the coal fly ash and other synthetic aerosols. Aerosols made from the water extracts of coal fly ash samples produced reduction rates equal to or slightly higher than with the native fly ash suggesting that the soluble components of fly ash play a significant role in the reduction mechanism. The measured reduction rates are likely important in the chemical processing of mercury in power plant plumes and potentially in the atmosphere and should be considered for incorporation in atmospheric transport models that are used to understand the fate of atmospheric mercury.
PLASMA DISCHARGE ELECTRODE FOR ELECTROSTATIC PRECIPITATORS - PHASE II
Electrostatic precipitators are widely used for removal of particulate matter form boiler exhaust gases. The EPA promulgation of National emission Standards for Hazardous Air Pollutants (NESHAP) from Industrial, Commercial and Institutional Boilers and Process Heater will req...
14. Elevation of boiler backhead showing (left to right at ...
14. Elevation of boiler backhead showing (left to right at top) steam pressure gauge, sight glass (indicates water level in boiler), manhole (for maintenance access to steam space), and try-cocks (used to determine water level if sight glass is inoperative). Below the firedoors lie air plenums which supply air from blower to firegrates; plenum door at lower left has been removed for photography. Each boiler was built by W. & A. Fletcher Co. to operate at 50 p.s.i. - Steamboat TICONDEROGA, Shelburne Museum Route 7, Shelburne, Chittenden County, VT
Mineralogy and pore water chemistry of a boiler ash from a MSW fluidized-bed incinerator.
Bodénan, F; Guyonnet, D; Piantone, P; Blanc, P
2010-07-01
This paper presents an investigation of the mineralogy and pore water chemistry of a boiler ash sampled from a municipal solid waste fluidized-bed incinerator, subject to 18 months of dynamic leaching in a large percolation column experiment. A particular focus is on the redox behaviour of Cr(VI) in relation to metal aluminium Al(0), as chromium may represent an environmental or health hazard. The leaching behaviour and interaction between Cr(VI) and Al(0) are interpreted on the basis of mineralogical evolutions observed over the 18-month period and of saturation indices calculated with the geochemical code PhreeqC and reviewed thermodynamic data. Results of mineralogical analyses show in particular the alteration of mineral phases during leaching (e.g. quartz and metal aluminium grains), while geochemical calculations suggest equilibria of percolating fluids with respect to specific mineral phases (e.g. monohydrocalcite and aluminium hydroxide). The combination of leaching data on a large scale and mineralogical analyses document the coupled leaching behaviour of aluminium and chromium, with chromium appearing in the pore fluids in its hexavalent and mobile state once metal aluminium is no longer available for chromium reduction. Copyright (c) 2010 Elsevier Ltd. All rights reserved.
Fluidized Bed Boiler Assessment for Navy Applications
1986-11-01
rather than removing it from the flue gas later with "scrubbing" devices. Intro- duction of limestone in the bed will reduce SO emissions; two...boiler in a satisfactory manner, the bed level, combustion temperature, and the flue gas composition and temperature should be continuously monitored...The flue gas composition should be c^-ɝely monitored for pollutants and combustion efficiency. EVOLUTION OF FBC BOILERS The performance of FBC
Theory and practice of corrosion related to ashes and deposits in a WtE boiler.
Verbinnen, Bram; De Greef, Johan; Van Caneghem, Jo
2018-03-01
Corrosion of heat-exchanging components is one of the main operational problems in Waste-to-Energy plants, limiting the electrical efficiency that can be reached. Corrosion is mainly related to the devolatilization and/or formation of chlorides, sulphates and mixtures thereof on the heat-exchanging surfaces. Theoretical considerations on this corrosion were already put forward in literature, but this paper now for the first time combines theory with a large scale sampling campaign of several Waste-to-Energy plants. Based on the outcome of elemental and mineralogical analysis, the distribution of Cl and S in ashes sampled throughout the plant during normal operation is explained. Cl concentrations are high (15-20%) in the first empty pass, decrease in the second and third empty pass, but increase again in the convective part, whereas the S concentrations show an inverse behavior, with the highest concentrations (30%) observed in the second and third empty pass. Sampling of deposits on specific places where corrosion possibly occurred, gives a better insight in the mechanisms related to corrosion phenomena in real-scale WtE plants and provides practical evidence for some phenomena that were only assumed on the basis of theory or lab scale experiments before. More specific, it confirms the role of oxygen content, temperatures in the different stages of the boiler, the presence of polysulphates, Pb and Zb, and the concentrations of HCl and SO 2 in the flue gas for different types of boiler corrosion. Copyright © 2017 Elsevier Ltd. All rights reserved.
An alternative process to treat boiler feed water for reuse.
Guirgis, Adel; Ghosh, Jyoti P; Achari, Gopal; Langford, Cooper H; Banerjee, Daliya
2012-09-01
A bench-scale process to treat boiler feed water for reuse in steam generation was developed. Industrial water samples from a steam-assisted gravity drainage plant in northern Alberta, Canada, were obtained and samples characterized. The technology, which consists of coagulation-settling to remove oil/grease and particulates followed by an advanced oxidative treatment, led to clean water samples with negligible organic carbon. Coagulation followed by settling removed most particulates and some insoluble organics. The advanced oxidative treatment removed any remaining color in the samples, decreased the organic content to near-zero, and provided water ready for reuse.
Modern air protection technologies at thermal power plants (review)
NASA Astrophysics Data System (ADS)
Roslyakov, P. V.
2016-07-01
Realization of the ecologically safe technologies for fuel combustion in the steam boiler furnaces and the effective ways for treatment of flue gases at modern thermal power plants have been analyzed. The administrative and legal measures to stimulate introduction of the technologies for air protection at TPPs have been considered. It has been shown that both the primary intrafurnace measures for nitrogen oxide suppression and the secondary flue gas treatment methods are needed to meet the modern ecological standards. Examples of the environmentally safe methods for flame combustion of gas-oil and solid fuels in the boiler furnaces have been provided. The effective methods and units to treat flue gases from nitrogen and sulfur oxides and flue ash have been considered. It has been demonstrated that realization of the measures for air protection should be accompanied by introduction of the systems for continuous instrumentation control of the composition of combustion products in the gas path of boiler units and for monitoring of atmospheric emissions.
Thermal and hydrometallurgical recovery methods of heavy metals from municipal solid waste fly ash
DOE Office of Scientific and Technical Information (OSTI.GOV)
Kuboňová, L., E-mail: lenka.kubonova@vsb.cz; Langová, Š.; Nowak, B.
2013-11-15
Highlights: • MSW fly ash was thermally and hydrometallurgically treated to remove heavy metals. • More than 90% of easy volatile heavy metals (Cd and Pb) were removed thermally. • More than 90% of Cd, Cr, Cu an Zn were removed by alkaline – acid leaching. • The best results were obtained for the solution of 3 M NaOH and 2 M H{sub 2}SO{sub 4}. - Abstract: Heavy metals in fly ash from municipal solid waste incinerators are present in high concentrations. Therefore fly ash must be treated as a hazardous material. On the other hand, it may be amore » potential source of heavy metals. Zinc, lead, cadmium, and copper can be relatively easily removed during the thermal treatment of fly ash, e.g. in the form of chlorides. In return, wet extraction methods could provide promising results for these elements including chromium and nickel. The aim of this study was to investigate and compare thermal and hydrometallurgical treatment of municipal solid waste fly ash. Thermal treatment of fly ash was performed in a rotary reactor at temperatures between 950 and 1050 °C and in a muffle oven at temperatures from 500 to 1200 °C. The removal more than 90% was reached by easy volatile heavy metals such as cadmium and lead and also by copper, however at higher temperature in the muffle oven. The alkaline (sodium hydroxide) and acid (sulphuric acid) leaching of the fly ash was carried out while the influence of temperature, time, concentration, and liquid/solid ratio were investigated. The combination of alkaline-acidic leaching enhanced the removal of, namely, zinc, chromium and nickel.« less
Kõiv, Margit; Liira, Martin; Mander, Ulo; Mõtlep, Riho; Vohla, Christina; Kirsimäe, Kalle
2010-10-01
We studied the phosphorus (P) binding capacity of Ca-rich alkaline filter material - hydrated oil shale ash (i.e. hydrated ash) in two onsite pilot-scale experiments (with subsurface flow filters) in Estonia: one using pre-treated municipal wastewater with total phosphorus (TP) concentration of 0.13-17.0 mg L(-1) over a period of 6 months, another using pre-treated landfill leachate (median TP 3.4 mg L(-1)) for a total of 12 months. The results show efficient P removal (median removal of phosphates 99%) in horizontal flow (HF) filters at both sites regardless of variable concentrations of several inhibitors. The P removal efficiency of the hydrated ash increases with increasing P loading, suggesting direct precipitation of Ca-phosphate phases rather than an adsorption mechanism. Changes in the composition of the hydrated ash suggest a significant increase in P concentration in all filters (e.g. from 489.5 mg kg(-1) in initial ash to 664.9 mg kg(-1) in the HF filter after one year in operation), whereas almost all TP was removed from the inflow leachate (R(2) = 0.99). Efficiency was high throughout the experiments (median outflow from HF hydrated ash filters 0.05-0.50 mg L(-1)), and P accumulation did not show any signs of saturation. Copyright © 2010 Elsevier Ltd. All rights reserved.
Recycling of municipal solid waste incinerator fly ash by using hydrocyclone separation.
Ko, Ming-Sheng; Chen, Ying-Liang; Wei, Pei-Shou
2013-03-01
The municipal solid waste incinerators (MSWIs) in Taiwan generate about 300,000 tons of fly ash annually, which is mainly composed of calcium and silicon compounds, and has the potential for recycling. However, some heavy metals are present in the MSWI fly ash, and before recycling, they need to be removed or reduced to make the fly ash non-hazardous. Accordingly, the purpose of this study was to use a hydrocyclone for the separation of the components of the MSWI fly ash in order to obtain the recyclable portion. The results show that chloride salts can be removed from the fly ash during the hydrocyclone separation process. The presence of a dense medium (quartz sand in this study) is not only helpful for the removal of the salts, but also for the separation of the fly ash particles. After the dense-medium hydrocyclone separation process, heavy metals including Pb and Zn were concentrated in the fine particles so that the rest of the fly ash contained less heavy metal and became both non-hazardous and recyclable. Copyright © 2012 Elsevier Ltd. All rights reserved.
Coal hydrogenation and deashing in ebullated bed catalytic reactor
Huibers, Derk T. A.; Johanson, Edwin S.
1983-01-01
An improved process for hydrogenation of coal containing ash with agglomeration and removal of ash from an ebullated bed catalytic reactor to produce deashed hydrocarbon liquid and gas products. In the process, a flowable coal-oil slurry is reacted with hydrogen in an ebullated catalyst bed reaction zone at elevated temperature and pressure conditions. The upward velocity and viscosity of the reactor liquid are controlled so that a substantial portion of the ash released from the coal is agglomerated to form larger particles in the upper portion of the reactor above the catalyst bed, from which the agglomerated ash is separately withdrawn along with adhering reaction zone liquid. The resulting hydrogenated hydrocarbon effluent material product is phase separated to remove vapor fractions, after which any ash remaining in the liquid fraction can be removed to produce substantially ash-free coal-derived liquid products.
Characterization of Residential Scale Biofuel Boilers and Fuels
NASA Astrophysics Data System (ADS)
Chandrasekaran, Sriraam R.
The objectives of this study were to: 1) characterize commercially available wood pellets and wood chips for basic properties such as calorific, ash, moisture contents; 2) analyze elements and ions and other possible contamination during the pellet manufacturing processes; 3) characterize the chemical and thermo-chemical property of grass pellets for their combustion potential; 4) characterize the emissions from 6 different residential scale boiler/furnace appliances burning grass and wood pellets; 5) characterize the emitted particulate matter for toxic and marker species with respect to combustion appliance and combustion conditions; and 6) determine the effects of the biomass fuel properties of 5 different grass pellets on particulate and gaseous emissions from a single type of boiler. The results from characterization of wood pellets and chips indicated that the wood pellet samples generally meet the quality standards. However, there are some samples that would fail the ash content requirements. Only the German standards have extensive trace element limits. Most of the samples would meet these standards, but some samples failed to meet these standards based on their lead, arsenic, cadmium, and copper concentrations. It is likely that inclusion of extraneous materials such as painted or pressure treated lumber led to the observed high concentrations. Given increasing use of pellets and chips as a renewable fuel, standards for the elemental composition of commercial wood pellets and chips are needed in United States to avoid the inclusion of extraneous materials. Such standards would reduce the environmental impact of toxic species that would be released when the wood is burned. Grass pellets were characterized for chemical and thermochemical properties. Switch grass pellets were studied for it thermal degradation process under inert and oxidizing atmosphere using TGA. The thermal degradation of grass pellet measured the activation energy and pre-exponential factors for switch grass decomposition. Two major losses occurred due to volatilization of cellulose, hemicelluloses, and lignin and burning or slow oxidation of residual char. The parameters were high for oxidative environment indicating high temperature sensitivity of the charcoal formation reaction. There was a substantial effect of heating rate on the mass loss and mass loss rate. The TG curve shifted to higher temperature ranges on increasing the heating rate. In both pyrolyzing and oxidizing conditions, average combustion and devolatlization rates increased. Emissions measurements and efficiency estimation were conducted on six commercially available residential scale appliances that utilize different technologies including direct combustion, gasification, lambda control, or fixed air flow rates that were designed to burn low ash wood (less than 1%). The grass has high ash and chlorine content producing more PM and chlorinated hydrocarbons including dioxins and furans. The results also indicated that the air supply and geometry of the furnace, and the type of furnace are also major influencing factors that affect the pollutant formation. To determine the effect of fuel properties on emissions formation, gaseous and particulate characterization was conducted of six fuels that include five different grass pellets types with ash content ranging from 3% to 13% and a premium wood pellet with ash content 0.6% on a boiler. Emissions from grass pellets were found to be higher than wood pellets and the PM; SO2 and NOx emissions were strongly related to the fuel properties such as ash content, sulfur and nitrogen content, respectively. CO emissions that indicate the completeness of reactions were higher for grass pellets and were strongly correlated to PAHs emissions. The PCDD/F emission was clearly a function of chlorine content of the fuel. A strong correlation existed between levoglucosan and PM2.5 concentrations indicated that levoglucosan is also a molecular marker for grass pellet combustion. All of the emissions were found to be higher for grass pellets when compared to the wood pellets and are higher at high loads than at low loads. These results show that the grass pellets cannot be used as a fuel in current generation wood pellet systems. It will be necessary to design systems that effectively deal with the higher ash and chlorine content if grass pellets are to be a significant fuel for home heating. (Abstract shortened by UMI.)
Treated bottom ash medium and method of arsenic removal from drinking water
Gadgil, Ashok
2009-06-09
A method for low-cost arsenic removal from drinking water using chemically prepared bottom ash pre-treated with ferrous sulfate and then sodium hydroxide. Deposits on the surface of particles of bottom ash form of activated iron adsorbent with a high affinity for arsenic. In laboratory tests, a miniscule 5 grams of pre-treated bottom ash was sufficient to remove the arsenic from 2 liters of 2400 ppb (parts per billion) arsenic-laden water to a level below 50 ppb (the present United States Environmental Protection Agency limit). By increasing the amount of pre-treated bottom ash, even lower levels of post-treatment arsenic are expected. It is further expected that this invention supplies a very low-cost solution to arsenic poisoning for large population segments.
Removal of radium from acidic solutions containing same by adsorption on coal fly ash
Scheitlin, Frank M.
1984-01-01
The invention is a process for the removal of radium from acidic aqueous solutions. In one aspect, the invention is a process for removing radium from an inorganic-acid solution. The process comprises contacting the solution with coal fly ash to effect adsorption of the radium on the ash. The radium-containing ash then is separated from the solution. The process is simple, comparatively inexpensive, and efficient. High radium-distribution coefficients are obtained even at room temperature. Coal fly ash is an inexpensive, acid-resistant, high-surface-area material which is available in large quantities throughout the United States. The invention is applicable, for example, to the recovery of .sup.226 Ra from nitric acid solutions which have been used to leach radium from uranium-mill tailings.
NASA Astrophysics Data System (ADS)
Langmann, Baerbel; ZakšEk, Klemen; Hort, Matthias
2010-01-01
In August 2008, Kasatochi volcano on the Aleutian Islands erupted without much advance warning. Volcanic ash released during this eruption quickly settled out of the atmosphere, mainly into the NE Pacific Ocean. The amount of volcanic ash, as well as the ash fall area and volume into the NE Pacific Ocean, remains speculative, as only a limited number of measurements is available. We used a three-dimensional atmosphere/chemistry-aerosol model to determine the atmospheric distribution of SO2 and volcanic ash and its fallout after the eruption of Kasatochi volcano. In a first step, modeled atmospheric SO2 distributions are compared with satellite data, thereby evaluating the model capabilities to reasonably reproduce atmospheric transport patterns. For modeled volcanic ash mass a considerable reduction of the atmospheric content already occurred by 10 August, the second day after the eruption in accordance with satellite observations. Gravitational settling is the most efficient removal process for volcanic ash mass, exceeding dry and wet deposition by far. Assuming an ash volume of 0.3 km3 released during the eruption of Kasatochi volcano and a median ash particle diameter of 4 μm, the mass of volcanic ash removed at ground within the 0.1 mm isopach covers an area of 7.6 × 105 km2 over the NE Pacific Ocean and makes up 49% of the removed material out of the atmosphere. The amount of ash and that of iron attached to it is sufficient to explain measured seawater CO2 decrease at the ocean station Papa in August 2008 induced by iron fertilization and subsequent phytoplankton production.
Kinnarinen, Teemu; Huhtanen, Mikko; Penttilä, Mika; Häkkinen, Antti
2013-02-01
Fly ash is generated in large quantities by waste incineration processes. Chloride is commonly present in the fly ash produced by the incineration of hazardous materials, such as polyvinylchloride plastic. Major difficulties related to the disposal and handling of fly ash include the high concentration of easily leachable chlorides, heavy metals and toxic compounds. In order to avoid adverse environmental effects from the disposal of fly ash, the content of soluble chlorides must be reduced. One of the most effective options for chloride removal is leaching and displacement washing in a filter press. The primary aim of this study was to obtain efficient removal of chloride from fly ash by utilizing a leaching and displacement washing process, carried out in a filter press. The secondary objective was to obtain high filtration capacities and low filter cake moisture contents. The slurry was prepared by mixing fly ash with water at an ash:water ratio of 1:2 and filtered to separate the solids from the liquid. After solid-liquid separation, most of the dissolved residual chloride was removed from the filter cake by washing the cake with fresh water in the second stage of separation. It was possible to remove up to 98% of the total chloride and to obtain sufficient filtration capacities. The residual moisture content of the filter cakes varied from 22 to 35 wt%, which meant that the cakes could be disposed of in landfill, or possibly utilized as a construction material.
Pb-210 and Po-210 atmospheric releases via fly ash from oil shale-fired power plants.
Vaasma, Taavi; Loosaar, Jüri; Gyakwaa, Francis; Kiisk, Madis; Özden, Banu; Tkaczyk, Alan H
2017-03-01
During high temperature processes in the furnace volatile and semi-volatile elements and radionuclides are partially emitted to the environment, depending on their chemical form in the original fuel, the technological set-up of the combustion system, and the prevailing combustion conditions. Two of the world's largest oil shale-fired power plants (PPs) have been operational in Estonia from the 1960s, during which time creation of significant environmental emissions and waste containing naturally occurring radionuclides has occurred. Pb-210 and 210 Po are considered natural radionuclides with the highest emission rates from PPs and possess elevated potential radiation exposure risks to humans and the environment. These radionuclides have the highest activity concentration values in fine ash fractions, especially in fractions remaining below 2.5 μm. To determine the activity concentrations of 210 Pb and 210 Po in the PPs' outlet, sampling was conducted from boilers operating on pulverized fuel (PF) technology with novel integrated desulphurization (NID) system and bag filters as well as with electrostatic precipitators (ESPs). The 210 Pb and 210 Po activity concentrations remained around 300 Bq kg -1 for the NID system compared to 60-80 Bq kg -1 in the ESP system. The dominant ash fraction in both systems was PM2.5, constituting over 50% of the fly ash mass collected from the outlet. The authors estimate that the total atmospherically emitted activity for the modernized PPs remains dominantly below 1% of the activity that is inserted via fuel. The implementation of higher efficiency purifications systems has significantly reduced the negative effect of these PPs. Based on annually emitted fly ash and boilers' working hours, the 210 Pb and 210 Po activity released relative to energy production were up to 68.3 kBq GWh el -1 for 210 Pb and 64.6 kBq GWh el -1 for 210 Po. These values are 1 to 2 orders of magnitude lower compared to the situation in the 1980s. These findings represent the first publicly available quantitative results estimating the 210 Po emissions from large oil shale-fired PPs. Copyright © 2016 Elsevier Ltd. All rights reserved.
Apparatus and process for controlling fluidized beds
Rehmat, Amirali G.; Patel, Jitendra G.
1985-10-01
An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.
Apparatus for controlling fluidized beds
Rehmat, Amirali G.; Patel, Jitendra G.
1987-05-12
An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.
Removal of hazardous metals from MSW fly ash--an evaluation of ash leaching methods.
Fedje, Karin Karlfeldt; Ekberg, Christian; Skarnemark, Gunnar; Steenari, Britt-Marie
2010-01-15
Incineration is a commonly applied management method for municipal solid waste (MSW). However, significant amounts of potentially hazardous metal species are present in the resulting ash, and these may be leached into the environment. A common idea for cleaning the ash is to use enhanced leaching with strong mineral acids. However, due to the alkalinity of the ash, large amounts of acid are needed and this is a drawback. Therefore, this work was undertaken in order to investigate some alternative leaching media (EDTA, ammonium nitrate, ammonium chloride and a number of organic acids) and to compare them with the usual mineral acids and water. All leaching methods gave a significant increase in ash specific surface area due to removal of soluble bulk (matrix) compounds, such as CaCO(3) and alkali metal chlorides. The use of mineral acids and EDTA mobilised many elements, especially Cu, Zn and Pb, whereas the organic acids generally were not very effective as leaching agents for metals. Leaching using NH(4)NO(3) was especially effective for the release of Cu. The results show that washing of MSW filter ash with alternative leaching agents is a possible way to remove hazardous metals from MSW fly ash.
NASA Astrophysics Data System (ADS)
Kasina, Monika; Kowalski, Piotr R.; Michalik, Marek
2016-04-01
Due to increasing mass of sewage sludge, problems in its management have appeared. Over years sewage sludge was landfilled, however due to EU directives concerning environmental issues this option is no longer possible. This type of material is considered hazardous due to highly concentrated metals and harmful elements, toxic organic substances and biological components (e.g. parasites, microbes). Currently in Europe, incineration is considered to be the most reasonable method for sewage sludge treatment. As a result of sludge incineration significant amount of energy is recovered due to high calorific value of sewage sludge but bottom ash and APC residues are being produced. In this study we show the preliminary results of chemical and mineral analyses of both bottom ash and APC residues produced in fluidized bed boiler in sewage sludge incineration plant in Poland, with a special emphasis on metals which, as a part of incombustible fraction can accumulate in the residual materials after thermal processing. The bottom ash was a SiO2-P2O5-Fe2O3-CaO-Al2O3 dominated material. Main mineral phases identified in X-ray diffraction patterns were: quartz, feldspar, hematite, and phosphates (apatite and scholzite). The bottom ash was characterized by high content of Zn - 4472 mg kg-1, Cu - 665.5 mg kg-1, Pb - 138 mg kg-1, Ni - 119.5 mg kg-1, and interestingly high content of Au - 0.858 mg kg-1 The APC residues composition was dominated by soluble phases which represent more than 90% of the material. The XRD patterns indicated thenardite, halite, anhydrite, calcite and apatite as main mineral phases. The removal of soluble phases by dissolution in deionised water caused a significant mass reduction (ca. 3% of material remained on the filters). Calcite, apatite and quartz were main identified phases. The content of metals in insoluble material is relatively high: Zn - 6326 mg kg-1, Pb - 514.3 mg kg-1, Cu - 476.6 mg kg-1, Ni - 43.3 mg kg-1. The content of Cd, As, Se and Hg was noted also what can be a reason of potential environmental concerns. A significant reduction of sludge volume after incineration causes concentration of numerous elements in both types of residues. The removal of soluble fraction from APC residues caused almost a 30-fold additional concentration of elements what makes this material interesting in terms of metals recovery. A detailed identification of metals occurrences and their distribution within mineral phases will be of a great importance in determination of possibilities of their recovery. Acknowledgment: The study was supported by Polish Nacional Science Centre NCN grant No UMO-2014/15/B/ST10/04171
Kaasik, Ago; Vohla, Christina; Mõtlep, Riho; Mander, Ulo; Kirsimäe, Kalle
2008-02-01
The P-retention in hydrated calcareous ash sediment from oil-shale burning thermal power plants in Estonia was studied. Batch experiments indicate good (up to 65 mg P g(-1)) P-binding capacity of the hydrated oil-shale ash sediment, with a removal effectiveness of 67-85%. The high phosphorus sorption potential of hydrated oil-shale ash is considered to be due to the high content of reactive Ca-minerals, of which ettringite Ca6Al2(SO4)3(OH)12.26H2O and portlandite Ca(OH)2 are the most important. The equilibrium dissolution of ettringite provides free calcium ions that act as stable nuclei for phosphate precipitation. The precipitation mechanism of phosphorus removal in hydrated ash plateau sediment is suggested by Ca-phosphate formation in batch experiments at different P-loadings. Treatment with a P-containing solution causes partial-to-complete dissolution of ettringite and portlandite, and precipitation of Ca-carbonate and Ca-phosphate phases, which was confirmed by X-ray diffraction (XRD) and scanning electron microscope (SEM)-EDS studies. Thus, the hydrated oil-shale ash sediment can be considered as a potential filtration material for P removal in constructed wetlands for wastewater treatment.
PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER
The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...
NOVEL ECONOMICAL HG(0) OXIDATION REAGENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED BOILERS
The authors have developed a novel economical additive for elemental mercury (Hg0) removal from coal-fired boilers. The oxidation reagent was rigorously tested in a lab-scale fixed-bed column with the Norit America's FGD activated carbon (DOE's benchmark sorbent) in a typical PRB...
Sulfur recirculation for increased electricity production in Waste-to-Energy plants.
Andersson, Sven; Blomqvist, Evalena W; Bäfver, Linda; Jones, Frida; Davidsson, Kent; Froitzheim, Jan; Karlsson, Martin; Larsson, Erik; Liske, Jesper
2014-01-01
Sulfur recirculation is a new technology for reducing boiler corrosion and dioxin formation. It was demonstrated in full-scale tests at a Waste to Energy plant in Göteborg (Sweden) during nearly two months of operation. Sulfur was recirculated as sulfuric acid from the flue gas cleaning back to the boiler, thus creating a sulfur loop. The new technology was evaluated by extensive measurement campaigns during operation under normal conditions (reference case) and operation with sulfur recirculation. The chlorine content of both fly ash and boiler ash decreased and the sulfur content increased during the sulfur recirculation tests. The deposit growth and the particle concentration decreased with sulfur recirculation and the dioxin concentration (I-TEQ) of the flue gas was reduced by approximately 25%. Sulfuric acid dew point measurements showed that the sulfuric acid dosage did not lead to elevated SO3 concentrations, which may otherwise induce low temperature corrosion. In the sulfur recirculation corrosion probe exposures, the corrosion rate decreased for all tested materials (16Mo3, Sanicro 28 and Inconel 625) and material temperatures (450 °C and 525 °C) compared to the reference exposure. The corrosion rates were reduced by 60-90%. Sulfur recirculation prevented the formation of transition metal chlorides at the metal/oxide interface, formation of chromate and reduced the presence of zinc in the corrosion products. Furthermore, measured corrosion rates at 525 °C with sulfur recirculation in operation were similar or lower compared to those measured at 450 °C material temperature in reference conditions, which corresponds to normal operation at normal steam temperatures. This implies that sulfur recirculation allows for higher steam data and electricity production without increasing corrosion. Copyright © 2013 The Authors. Published by Elsevier Ltd.. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Karayigit, A.I.; Bulut, Y.; Karayigit, G.
A total of 48 samples, feed coals (FCs), fly ashes (FAs) and bottom ashes (BAs), which were systematically collected once a week over an eight-week period from boiler units, B1-4 with 660 MW and B5-6 with 330 MW capacity from Soma power plant, have been evaluated for major and trace elements (Al, Ca, Fe, K, Mg, Mn, Na, Ti, S, As, B, Ba, Be, Bi, Cd, Co, Cr, Cu, Cs, Ga, Ge, Hf, Hg, Li, Mo, Nb, Ni, P, Pb, Rb, Sb, Sc, Se, Sn, Sr, Ta, Th, Tl, U, V, Y, Zn, Zr, and REEs) to get information onmore » behavior during coal combustion. This study indicates that some elements such as Hg, Bi, Cd, As, Pb, Ge, Tl, Sn, Zn, Sb, B show enrichments in FAs relative to the BAs in both group boiler units. In addition to these, Cs, Lu, Tm, and Ga in Units B1-4 and S in Units B5-6 also have enrichments in FAs. Elements showing enrichments in BAs in both group boiler units are Ta, Mn, Nb. In addition to these, Se, Ca, Mg, Na, Fe in Units B1-4 and Cu in Units B5-6 also have enrichments in BAs. The remaining elements investigated in this study have no clear segregation between FAs and BAs. Mass balance calculations with the two methods show that some elements, S, Ta, Hg, Se, Zn, Na, Ca in Units B1-4, and Hg, S, Ta, Se, P in Units B5-6, have volatile behavior during coal combustion in the Soma power plant. This study also implies that some elements, Sb and Tb in Units B1-4 and Sb in Units B5-6, have relatively high retention effects in the combustion residues from the Soma power plant.« less
Parajuli, Durga; Tanaka, Hisashi; Hakuta, Yukiya; Minami, Kimitaka; Fukuda, Shigeharu; Umeoka, Kuniyoshi; Kamimura, Ryuichi; Hayashi, Yukie; Ouchi, Masatoshi; Kawamoto, Tohru
2013-04-16
Environmental radioactivity, mainly in the Tohoku and Kanto areas, due to the long living radioisotopes of cesium is an obstacle to speedy recovery from the impacts of the Fukushima Daiichi Nuclear Power Plant accident. Although incineration of the contaminated wastes is encouraged, safe disposal of the Cs enriched ash is the big challenge. To address this issue, safe incineration of contaminated wastes while restricting the release of volatile Cs to the atmosphere was studied. Detailed study on effective removal of Cs from ash samples generated from wood bark, household garbage, and municipal sewage sludge was performed. For wood ash and garbage ash, washing only with water at ambient conditions removed radioactivity due to (134)Cs and (137)Cs, retaining most of the components other than the alkali metals with the residue. However, removing Cs from sludge ash needed acid treatment at high temperature. This difference in Cs solubility is due to the presence of soil particle originated clay minerals in the sludge ash. Because only removing the contaminated vegetation is found to sharply decrease the environmental radioactivity, volume reduction of contaminated biomass by incineration makes great sense. In addition, need for a long-term leachate monitoring system in the landfill can be avoided by washing the ash with water. Once the Cs in solids is extracted to the solution, it can be loaded to Cs selective adsorbents such as Prussian blue and safely stored in a small volume.
Valorization of MSWI bottom ash for biogas desulfurization: Influence of biogas water content.
Fontseré Obis, Marta; Germain, Patrick; Troesch, Olivier; Spillemaecker, Michel; Benbelkacem, Hassen
2017-02-01
In this study an alternative valorization of Municipal Solid Waste Incineration (MSWI) Bottom Ash (BA) for H 2 S elimination from landfill biogas was evaluated. Emphasis was given to the influence of water content in biogas on H 2 S removal efficiency by BA. A small-scale pilot was developed and implemented in a landfill site located in France. A new biogas analyzer was used and allowed real-time continuous measurement of CH 4 , CO 2 , O 2 , H 2 S and H 2 O in raw and treated biogas. The H 2 S removal efficiency of bottom ash was evaluated for different inlet biogas humidities: from 4 to 24g water /m 3 . The biogas water content was found to greatly affect bottom ash efficiency regarding H 2 S removal. With humid inlet biogas the H 2 S removal was almost 3 times higher than with a dry inlet biogas. Best removal capacity obtained was 56gH 2 S/kgdryBA. A humid inlet biogas allows to conserve the bottom ash moisture content for a maximum H 2 S retention. Copyright © 2016 Elsevier Ltd. All rights reserved.
JV Task 108 - Circulating Fluidized-Bed Combustion and Combustion Testing of Turkish Tufanbeyli Coal
DOE Office of Scientific and Technical Information (OSTI.GOV)
Douglas Hajicek; Jay Gunderson; Ann Henderson
2007-08-15
Two combustion tests were performed at the Energy & Environmental Research Center (EERC) using Tufanbeyli coal from Turkey. The tests were performed in a circulating fluidized-bed combustor (CFBC) and a pulverized coal-fired furnace, referred to as the combustion test facility (CTF). One of the goals of the project was to determine the type of furnace best suited to this coal. The coal is high in moisture, ash, and sulfur and has a low heating value. Both the moisture and the sulfur proved problematic for the CTF tests. The fuel had to be dried to less than 37% moisture before itmore » could be pulverized and further dried to about 25% moisture to allow more uniform feeding into the combustor. During some tests, water was injected into the furnace to simulate the level of flue gas moisture had the fuel been fed without drying. A spray dryer was used downstream of the baghouse to remove sufficient sulfur to meet the EERC emission standards permitted by the North Dakota Department of Health. In addition to a test matrix varying excess air, burner swirl, and load, two longer-term tests were performed to evaluate the fouling potential of the coal at two different temperatures. At the lower temperature (1051 C), very little ash was deposited on the probes, but deposition did occur on the walls upstream of the probe bank, forcing an early end to the test after 2 hours and 40 minutes of testing. At the higher temperature (1116 C), ash deposition on the probes was significant, resulting in termination of the test after only 40 minutes. The same coal was burned in the CFBC, but because the CFBC uses a larger size of material, it was able to feed this coal at a higher moisture content (average of 40.1%) compared to the CTF (ranging from 24.2% to 26.9%). Sulfur control was achieved with the addition of limestone to the bed, although the high calcium-to-sulfur rate required to reduce SO{sub 2} emissions resulted in heat loss (through limestone calcination) and additional ash handling. A more efficient downstream sulfur scrubber capable of operation at a much lower Ca/S ratio would result in significantly higher boiler efficiency for this coal. At the operating temperature of a typical CFBC, bed agglomeration and convective pass fouling are not likely to be significant problems with this fuel. Compared to pulverized coal-firing, CFBC technology is clearly the better choice for this fuel. It provides more efficient sulfur capture, lower NO{sub x} emissions, better solids-handling capability, and can utilize a wetter feedstock, requiring less crushing and sizing. The lower operating temperature of CFBC boilers (820 C) reduces the risk of fouling and agglomeration. Care must be taken to minimize heat loss in the system to accommodate the low heating value of the coal.« less
Košnář, Zdeněk; Mercl, Filip; Tlustoš, Pavel
2018-05-30
A 120-day pot experiment was conducted to compare the ability of natural attenuation and phytoremediation approaches to remove polycyclic aromatic hydrocarbons (PAHs) from soil amended with PAHs-contaminated biomass fly ash. The PAH removal from ash-treated soil was compared with PAHs-spiked soil. The removal of 16 individual PAHs from soil ranged between 4.8% and 87.8% within the experiment. The natural attenuation approach led to a negligible total PAH removal. The phytoremediation was the most efficient approach for PAH removal, while the highest removal was observed in the case of ash-treated soil. The content of low molecular weight (LMW) PAHs and the total PAHs in this treatment significantly decreased (P <.05) over the whole experiment by 47.6% and 29.4%, respectively. The tested level of PAH soil contamination (~1600 µg PAH/kg soil dry weight) had no adverse effects on maize growth as well on the biomass yield. In addition, the PAHs were detected only in maize roots and their bioaccumulation factors were significantly lower than 1 suggesting negligible PAH uptake from soil by maize roots. The results showed that PAHs of ash origin were similarly susceptible to removal as spiked PAHs. The presence of maize significantly boosted the PAH removal from soil and its aboveground biomass did not represent any environmental risk. Copyright © 2018 Elsevier Inc. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Voina, N.I.; Barca, F.; Mogos, D.
1995-12-31
In modern combustors, 95--98% of the organic mass of a solid combustible is converted into caloric energy; 2--4% remain in the fly ash captured in electrofilters and hydraulically removed in most cases. The 2--4% unburned materials in fly ash, together with the water from being hydraulically transported, make it difficult for the use of the fly ash for metal extraction or as a binder in the materials industry. This work presents the research results of a study in which the burning process was modified to result in fly ash without carbon content and fly ash removal by dry capture. Laboratorymore » fluidized-bed combustion of lignite with and without addition of limestone for sulfur capture was used to generate ashes for further study. The ashes were studied for their use as binders and as a cement substitute.« less
Analysis of thermal radiation in coal-fired furnaces
NASA Astrophysics Data System (ADS)
Miles, Jonathan J.; Hammaker, Robert G.; Madding, Robert P.; Sunderland, J. E.
1997-04-01
Many utilities throughout the United States have added infrared scanning to their arsenal of techniques for inspection and predictive maintenance programs. Commercial infrared scanners are not designed, however, to withstand the searing interiors of boilers, which can exceed 2500 degrees Fahrenheit. Two high-temperature lenses designed to withstand the hostile environment inside a boiler for extended periods of time were developed by the EPRI M&D Center, thus permitting real-time measurement of steam tube temperatures and subsequent analysis of tube condition, inspection of burners, and identification of hot spots. A study was conducted by Sunderland Engineering, Inc. and EPRI M&D in order to characterize the radiative interactions that affect infrared measurements made inside a commercial, coal- fired, water-tube boiler. A comprehensive literature search exploring the existing record of results pertaining to analytical and experimental determination of radiative properties of coal-combustion byproducts was performed. An experimental component intended to provide data for characterization of the optical properties of hot combustion byproducts inside a coal-fired furnace was carried out. The results of the study indicate that hot gases, carbon particles, and fly ash, which together compose the medium inside a boiler, affect to varying degrees the transport of infrared radiation across a furnace. Techniques for improved infrared measurement across a coal-fired furnace are under development.
Unburnt carbon from coal fly ashes as a precursor of activated carbon for nitric oxide removal.
Rubio, Begoña; Izquierdo, M Teresa; Mayoral, M Carmen; Bona, M Teresa; Andres, Jose M
2007-05-08
The aim of this work is to evaluate the characteristics of an activated carbon obtained from unburnt carbon in coal fly ashes to be used in the removal of NO. Carbon-rich fraction was obtained by mechanical sieving of fly ashes. The mineral matter was removed by conventional HCl and HF demineralization procedure. Activation was carried out with steam at 900 degrees C in order to develop porosity onto the sample. Characterization of samples was performed by several techniques with a main objective: to follow the mineral matter content, composition and distribution on the samples in order to better understand how to remove it from unburnt carbon in fly ashes. To study the use of this unburnt carbon as a precursor for the preparation of activated carbons for gas cleaning, the NO removal by ammonia using activated carbon as a catalyst at low temperature was performed. Results show a good performance of activated carbon in this reaction that is in relationship with BET surface area.
Methyl-orange and cadmium simultaneous removal using fly ash and photo-Fenton systems.
Visa, Maria; Duta, Anca
2013-01-15
Wastewaters resulting from the textile and dye finishing industries need complex treatment for efficient removal of colour and other compounds existent in the dyeing and rising baths (heavy metals, surfactants, equalizers, etc.). Modified fly ash (FA) mixed with TiO(2) photocatalyst represent a viable option for simultaneous removal of dyes and heavy metals, and the optimized conditions are discussed in this paper for synthetic wastewaters containing methyl-orange (MO) and cadmium. For a cost-effective dye removal process, further tests were done, replacing the photocatalyst with a (photo)Fenton system. The optimized technological parameters (contact time, amount of fly ash and amount of Fe(2+)/H(2)O(2)) allow to reach removal efficiencies up to 88% for the heavy metal and up to 70% for the dye. The adsorption mechanisms and the process kinetic are discussed, also considering the possibility of in situ generation of the Fenton system, due to the fly ash composition. Copyright © 2012 Elsevier B.V. All rights reserved.
The report gives results a study of the use of precombustors for the simultaneous control of S02, NOx, and ash emissions from coal combustion. In Phase 1, exploratory testing was conducted on a small pilot scale--293 kW (million Btu/hr)-pulverized-coal-fired precombustor to ident...
Chang, Shun-Shiang Chang; Lee, Wen-Jhy Lee; Wang, Lin-Chi Wang; Chang-Chien, Guo-Ping Chang-Chien; Wu, Chang-Yu
2013-01-01
The emissions of polybrominated dibenzo-pdioxins,dibenzofurans (PBDD/Fs), and polybrominated diphenyl ethers (PBDEs) from trial combustion of 10 wt % dried industrial wastewater-treatment sludge (IWTS) and 90 wt % woodchip in an industrial boiler were investigated and compared to that from woodchip combustion. The PBDD/F toxic equivalent (TEQ) andPBDE emissions increased from 0.121 pg TEQ Nm−3 and 2260 pgNm−3, respectively, of the woodchip combustion to 0.211 pg TEQNm−3 and 4200 pg Nm−3, respectively, of the trial combustion.PBDD/F and PBDE congener profiles of inputs and outputs of the same type of combustion were similar; they also show similarity between woodchip and trial combustions, revealing that the destruction pathway was little affected by the introduction of the IWTS. The fates of PBDD/Fs and PBDEs show that the indigenous pollutants in the feed were effectively depleted (>93.5%). The dominant releasing route of PBDD/F and PBDE shifted from the stack flue gas of woodchip combustion to the ashes of trial combustion. This study demonstrates that co-combustion not only handles the fast growing sludge stream but also yields a saving of 26.3% in the fuel cost and treatment fees of sludge and ashes.
Compositions and methods for removal of toxic metals and radionuclides
NASA Technical Reports Server (NTRS)
McKay, David S. (Inventor); Cuero, Raul G. (Inventor)
2007-01-01
The present invention relates to compositions and methods for the removal of toxic metals or radionuclides from source materials. Toxic metals may be removed from source materials using a clay, such as attapulgite or highly cationic bentonite, and chitin or chitosan. Toxic metals may also be removed using volcanic ash alone or in combination with chitin or chitosan. Radionuclides may be removed using volcanic ash alone or in combination with chitin or chitosan.
Cheung, K C; Venkitachalam, T H
2004-01-01
Fly ash has been found to be a potential material for the treatment of municipal and industrial wastewater, and may be useful in the treatment of septic tank effluent. Laboratory columns (30 cm) were used to determine the sorption capacity and hydraulic properties of lagoon fly ash, loamy sand, sand, and sand amended by lagoon fly ash (30 and 60%) and red mud gypsum (20%). The removal of chemical oxygen demand (COD) was high in all column effluents (71-93%). Extent of nitrification was high in Spearwood sand, Merribrook loamy sand and 20% red mud gypsum amended Spearwood sand. However, actual removal of nitrogen (N) was high in columns containing lagoon fly ash. Unamended Spearwood sand possessed only minimal capacity for P sorption. Merribrook loamy sand and red mud gypsum amended sand affected complete P removal throughout the study period of 12 weeks. Significant P leakage occurred from lagoon fly ash amended sand columns following 6-10 weeks of operation. Neither lagoon fly ash nor red mud gypsum caused any studied heavy metal contamination including manganese (Mn), lead (Pb), zinc (Zn), cadmium (Cd) and chromium (Cr) of effluent. It can be concluded that Merribrook loamy sand is better natural soil than Spearwood sand as a filter medium. The addition of lagoon fly ash enhanced the removal of P in Spearwood sand but the efficiency was lower than with red mud gypsum amendment.
Košnář, Zdeněk; Mercl, Filip; Perná, Ivana; Tlustoš, Pavel
2016-09-01
The use of biomass fuels in incineration power plants is increasing worldwide. The produced ashes may pose a serious threat to the environment due to the presence of polycyclic aromatic hydrocarbons (PAHs), because some PAHs are potent carcinogens, mutagens and teratogens. The objective of this study was to investigate the content of total and individual PAHs in fly and bottom ash derived from incineration of phytomass and dendromass, because the data on PAH content in biomass ashes is limited. Various operating temperatures of incineration were examined and the relationship between total PAH content and unburned carbon in ashes was also considered. The analysis of PAHs was carried out in fly and bottom ash samples collected from various biomass incineration plants. PAH determination was performed using gas chromatography coupled with mass spectrometry. The correlations between the low, medium and high molecular weight PAHs and each other in ashes were conducted. The relationship between PAH content and unburned carbon, determined as a loss on ignition (L.O.I.) in biomass ashes, was performed using regression analysis. The PAH content in biomass ashes varied from 41.1±1.8 to 53,800.9±13,818.4ng/g dw. This variation may be explained by the differences in boiler operating conditions and biomass fuel composition. The correlation coefficients for PAHs in ash ranged from 0.8025 to 0.9790. The regression models were designed and the coefficients of determination varied from 0.908 to 0.980. The PAH content in ash varied widely with fuel type and the effect of operating temperature on PAH content in ash was evident. Fly ashes contained higher amounts of PAHs than bottom ashes. The low molecular weight PAHs prevailed in tested ashes. The exponential relationship between the PAH content and L.O.I. for fly ashes and the linear for bottom ashes was observed. Copyright © 2016 Elsevier B.V. All rights reserved.
Method of arsenic removal from water
Gadgil, Ashok
2010-10-26
A method for low-cost arsenic removal from drinking water using chemically prepared bottom ash pre-treated with ferrous sulfate and then sodium hydroxide. Deposits on the surface of particles of bottom ash form of activated iron adsorbent with a high affinity for arsenic. In laboratory tests, a miniscule 5 grams of pre-treated bottom ash was sufficient to remove the arsenic from 2 liters of 2400 ppb (parts per billion) arsenic-laden water to a level below 50 ppb (the present United States Environmental Protection Agency limit). By increasing the amount of pre-treated bottom ash, even lower levels of post-treatment arsenic are expected. It is further expected that this invention supplies a very low-cost solution to arsenic poisoning for large population segments.
Apparatus for controlling fluidized beds
Rehmat, A.G.; Patel, J.G.
1987-05-12
An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeRosier, R.; Waterland, L.R.
1986-02-01
This report is a compendium of detailed test sampling and analysis data obtained in field tests of a watertube industrial boiler burning a coal/water slurry (CWS). Test data reported include preliminary stack test data, boiler operating data, and complete flue-gas emission results. Flue-gas emission measurements included continuous monitoring for criteria pollutants; onsite gas chromatography (GC) for volatile hydrocarbons (Cl-C6); Methods 5/8 sampling for particulate, SO/sub 2/, and SO/sub 3/ emissions; source assessment sampling system (SASS) for total organics in two boiling point ranges (100 to 300 C and > 300 C), organic compound category information using infrared spectrometry (IR), liquidmore » column (LC) chromatography separation, and low-resolution mass spectrometry (LRMS), specific quantitation of the semivolatile organic priority pollutants using gas chromatography/mass spectrometry (GC/MS), and trace-element emissions using spark-source mass spectrometry (SSMS) and atomic absorption spectroscopy (AAS); N/sub 2/O emissions by gas chromatography/electron-capture detector (GC/ECD); and biological assay testing of SASS and ash-stream samples.« less
Mercury removal from coal combustion flue gas by modified fly ash.
Xu, Wenqing; Wang, Hairui; Zhu, Tingyu; Kuang, Junyan; Jing, Pengfei
2013-02-01
Fly ash is a potential alternative to activated carbon for mercury adsorption. The effects of physicochemical properties on the mercury adsorption performance of three fly ash samples were investigated. X-ray fluorescence spectroscopy, X-ray photoelectron spectroscopy, and other methods were used to characterize the samples. Results indicate that mercury adsorption on fly ash is primarily physisorption and chemisorption. High specific surface areas and small pore diameters are beneficial to efficient mercury removal. Incompletely burned carbon is also an important factor for the improvement of mercury removal efficiency, in particular. The C-M bond, which is formed by the reaction of C and Ti, Si and other elements, may improve mercury oxidation. The samples modified with CuBr2, CuCl2 and FeCl3 showed excellent performance for Hg removal, because the chlorine in metal chlorides acts as an oxidant that promotes the conversion of elemental mercury (Hg0) into its oxidized form (Hg2+). Cu2+ and Fe3+ can also promote Hg0 oxidation as catalysts. HCl and O2 promote the adsorption of Hg by modified fly ash, whereas SO2 inhibits the Hg adsorption because of competitive adsorption for active sites. Fly ash samples modified with CuBr2, CuCl2 and FeCl3 are therefore promising materials for controlling mercury emissions.
Deborah McCullough; Therese Poland; David Cappaert
2009-01-01
New infestations of emerald ash borer, Agrilus planipennis Fairmaire, an invasive pest native to Asia, are difficult to detect until densities build and symptoms appear on affected ash (Fraxinus spp). We compared the attraction of A. planipennis to ash trees stressed by girdling (bark and phloem removed...
Suzuki, Kazuyuki; Anegawa, Aya; Endo, Kazuto; Yamada, Masato; Ono, Yusaku; Ono, Yoshiro
2008-11-01
This pilot-scale study evaluated the use of intermediate cover soil barriers for removing heavy metals in leachate generated from test cells for co-disposed fly ash from municipal solid waste incinerators, ash melting plants, and shredder residue. Cover soil barriers were mixtures of Andisol (volcanic ash soil), waste iron powder, (grinder dust waste from iron foundries), and slag fragments. The cover soil barriers were installed in the test cells' bottom layer. Sorption/desorption is an important process in cover soil bottom barrier for removal of heavy metals in landfill leachate. Salt concentrations such as those of Na, K, and Ca in leachate were extremely high (often greater than 30 gL(-1)) because of high salt content in fly ash from ash melting plants. Concentrations of all heavy metals (nickel, manganese, copper, zinc, lead, and cadmium) in test cell leachates with a cover soil barrier were lower than those of the test cell without a cover soil barrier and were mostly below the discharge limit, probably because of dilution caused by the amount of leachate and heavy metal removal by the cover soil barrier. The cover soil barriers' heavy metal removal efficiency was calculated. About 50% of copper, nickel, and manganese were removed. About 20% of the zinc and boron were removed, but lead and cadmium were removed only slightly. Based on results of calculation of the Langelier saturation index and analyses of core samples, the reactivity of the cover soil barrier apparently decreases because of calcium carbonate precipitation on the cover soil barriers' surfaces.
Al-Masri, M S; Haddad, Kh; Doubal, A W; Awad, I; Al-Khatib, Y
2014-06-01
Soil contamination by (210)Pb and (210)Po around heavy oil and natural gas power plants has been investigated; fly and bottom ash containing enhanced levels of (210)Pb and (210)Po were found to be the main source of surface soil contamination. The results showed that (210)Pb and (210)Po in fly-ash (economizer, superheater) is highly enriched with (210)Pb and (210)Po, while bottom-ash (boiler) is depleted. The highest (210)Pb and (210)Po activity concentrations were found to be in economizer ash, whereas the lowest activity concentration was in the recirculator ash. On the other hand, (210)Pb and (210)Po activity concentrations in soil samples were found to be higher inside the plant site area than those samples collected from surrounding areas. The highest levels were found in the vicinity of Mhardeh and Tishreen power plants; both plants are operated by heavy oil and natural fuels, while the lowest values were found to be in those samples collected from Nasrieh power plant, which is only operated by one type of fuel, viz. natural gas. In addition, the levels of surface soil contamination have decreased as the distance from the power plant site center increased. Copyright © 2014 Elsevier Ltd. All rights reserved.
NASA Astrophysics Data System (ADS)
Sharma, Arpita; Saikia, Ananya; Khare, Puja; Dutta, D. K.; Baruah, B. P.
2014-08-01
In Part 1 of the present investigation, 37 representative Eocene coal samples of Meghalaya, India were analyzed and their physico-chemical characteristics and the major oxides and minerals present in ash samples were studied for assessing the genesis of these coals. Various statistical tools were also applied to study their genesis. The datasets from Part 1 used in this investigation (Part 2) show the contribution of major oxides towards ash fusion temperatures (AFTs). The regression analysis of high temperature ash (HTA) composition and initial deformation temperature (IDT) show a definite increasing or decreasing trend, which has been used to determine the predictive indices for slagging, fouling, and abrasion propensities during combustion practices. The increase or decrease of IDT is influenced by the increase of Fe2O3, Al2O3, SiO2, and CaO, respectively. Detrital-authigenic index (DAI) calculated from the ash composition and its relation with AFT indicates Sialoferric nature of these coals. The correlation analysis, Principal Component Analysis (PCA), and Hierarchical Cluster Analysis (HCA) were used to study the possible fouling, slagging, and abrasion potentials in boilers during the coal combustion processes. A positive relationship between slagging and heating values of the coal has been found in this study.
Process for the removal of radium from acidic solutions containing same
Scheitlin, F.M.
The invention is a process for the removal of radium from acidic aqueous solutions. In one aspect, the invention is a process for removing radium from an inorganic-acid solution. The process comprises contacting the solution with coal fly ash to effect adsorption of the radium on the ash. The radium-containing ash then is separated from the solution. The process is simple, comparatively inexpensive, and efficient. High radium-distribution coefficients are obtained even at room temperature. Coal fly ash is an inexpensive, acid-resistant, high-surface-area material which is available in large quantities throughout the United States. The invention is applicable, for example, to the recovery of /sup 226/Ra from nitric acid solutions which have been used to leach radium from uranium-mill tailings.
New-Generation Aluminum Composite with Bottom Ash Industrial Waste
NASA Astrophysics Data System (ADS)
Mandal, A. K.; Sinha, O. P.
2018-02-01
Industrial waste bottom ash (BA) from a pulverized coal combustion boiler containing hard wear-resistant particles was utilized in this study to form an aluminum composite through a liquid metallurgy route. Composites comprising 5 wt.% and 10 wt.% bottom ash were characterized for their physiochemical, microstructural, mechanical, as well as tribological properties, along with pure aluminum. Scanning electron microscopy (SEM) microstructure revealed uniform distribution of BA particles throughout the matrix of the composite, whereas x-ray diffraction (XRD) analysis confirmed presence of aluminosilicate phase. Addition of 10 wt.% BA improved the Brinell hardness number (BHN) from 13 to 19 and ultimate tensile strength (UTS) from 71 MPa to 87 MPa, whereas ductility was adversely reduced after 5% BA addition. Incorporation of BA particles resulted in reduced dry sliding wear rates examined up to 80 N load compared with aluminum. Hence, such composites having lower cost could be applied as significantly hard, wear-resistant materials in applications in the automotive industry.
New-Generation Aluminum Composite with Bottom Ash Industrial Waste
NASA Astrophysics Data System (ADS)
Mandal, A. K.; Sinha, O. P.
2018-06-01
Industrial waste bottom ash (BA) from a pulverized coal combustion boiler containing hard wear-resistant particles was utilized in this study to form an aluminum composite through a liquid metallurgy route. Composites comprising 5 wt.% and 10 wt.% bottom ash were characterized for their physiochemical, microstructural, mechanical, as well as tribological properties, along with pure aluminum. Scanning electron microscopy (SEM) microstructure revealed uniform distribution of BA particles throughout the matrix of the composite, whereas x-ray diffraction (XRD) analysis confirmed presence of aluminosilicate phase. Addition of 10 wt.% BA improved the Brinell hardness number (BHN) from 13 to 19 and ultimate tensile strength (UTS) from 71 MPa to 87 MPa, whereas ductility was adversely reduced after 5% BA addition. Incorporation of BA particles resulted in reduced dry sliding wear rates examined up to 80 N load compared with aluminum. Hence, such composites having lower cost could be applied as significantly hard, wear-resistant materials in applications in the automotive industry.
Deborah G. McCullough; Therese M. Poland; David Cappaert
2009-01-01
New infestations of emerald ash borer, Agrilus planipennis Fainnaire, an invasive pest native to Asia, are difficult to detect until densities build and symptoms appear on affected ash (Fraxinus spp). We compared the attraction of A. planipennis to ash trees stressed by girdling(bark and phloem removed from a 15...
Combustion inorganic transformations
DOE Office of Scientific and Technical Information (OSTI.GOV)
Benson, S.A.; Sweeny, P.G.; Abrahamson, H.B.
1988-04-01
The overall goal of the project is to develop a unified picture of the physical and chemical changes that occur in coal inorganic matter during combustion. The research is centered on two main tasks. Task 3.2A deals with the use of laser-induced fluorescence spectroscopy (LIFS) to study the release of sodium from various model compounds and coal during combustion in a flame. The vaporized or released sodium is considered to be an important factor in the formation of ash fouling deposits in full-scale utility boilers. Task 3.2B will study changes in the morphology and chemical associations of inorganic components inmore » coals during combustion in a drop-tube furnace designed to simulate the time-temperature profile of a pulverized coal-fired utility boiler. Results are described. 18 refs., 51 figs., 28 tabs.« less
Determination of Calorific Ability of Fuel Briquettes on the Basis of Oil and Oil Slimes
NASA Astrophysics Data System (ADS)
Fedyaeva, O. A.; Poshelyuzhnaya, E. G.; Rakhmatulina, E. M.; Zakharov, V. A.; Fisenko, T. E.
2018-01-01
Utilization and neutralization of oil slimes is one of important environmental problems of the oil-extracting, oil-processing and petrochemical industry. The easiest and economic way of utilization of oil slimes is their use as a part of the bricketed boiler fuel. In this work the highest calorific ability of crude oil, the oil slimes and fuel briquettes made on their basis is defined. A research problem was carrying out the technical analysis of oil fuels on the content in them analytical moisture, the cindery rest and volatiles. It is established that in comparison with oil slimes crude oil possesses bigger highest calorific ability, has smaller humidity and an ash-content. The highest calorific abilities of the boiler briquettes made of samples of crude oil, oil slimes and peat made 14 - 26 MJ/kg.
Wang, Lei; Jin, Jian; Li, Xiao-dong; Chi, Yong; Yan, Jian-hua
2010-08-01
An alkalis assisted hydrothermal process was induced to stabilize heavy metals both from municipal solid waste or medical waste incinerator fly ash and waste water. The results showed that alkalis assisted hydrothermal process removed the heavy metals effectively from the waste water, and reduced leachability of fly ash after process. The heavy metal leachabilities of fly ash studied in this paper were Mn 17,300 microg/L,Ni 1650 microg/L, Cu 2560 microg/L, Zn 189,000 microg/L, Cd 1970 microg/L, Pb 1560 microg/L for medical waste incinerator fly ash; Mn 17.2 microg/L, Ni 8.32 microg/L, Cu 235.2 microg/L, Zn 668.3 microg/L, Cd 2.81 microg/L, Pb 7200 microg/L for municipal solid waste incinerator fly ash. After hydrothermal process with experimental condition [Na2CO3 dosage (5 g Na2CO3/50 g fly ash), reaction time = 10 h, L/S ratio = 10/1], the heavy metal removal efficiencies of medical waste incinerator fly ash were 86.2%-97.3%, and 94.7%-99.6% for municipal solid waste incinerator fly ash. The leachabilities of both two kinds of fly ash were lower than that of the Chinese national limit. The mechanism of heavy metal stabilization can be concluded to the chemisorption and physically encapsulation effects of aluminosilicates during its formation, crystallization and aging process, the high pH value has some contribution to the heavy metal removal and stabilization.
Arsenic removal from water using a novel amorphous adsorbent developed from coal fly ash.
Zhang, Kaihua; Zhang, Dongxue; Zhang, Kai
2016-01-01
A novel effective adsorbent of alumina/silica oxide hydrate (ASOH) for arsenic removal was developed through simple chemical reactions using coal fly ash. The iron-modified ASOH with enhancing adsorption activity was further developed from raw fly ash based on the in situ technique. The adsorbents were characterized by X-ray diffraction, Fourier transform infrared spectrometry, scanning electron micrograph, laser particle size and Brunauer-Emmet-Teller surface area. The results show that the adsorbents are in amorphous and porous structure, the surface areas of which are 8-12 times that of the raw ash. The acidic hydrothermal treatment acts an important role in the formation of the amorphous structure of ASOH rather than zeolite crystal. A series of adsorption experiments for arsenic on them were studied. ASOH can achieve a high removal efficiency for arsenic of 96.4% from water, which is more than 2.5 times that of the raw ash. Iron-modified ASOH can enhance the removal efficiency to reach 99.8% due to the in situ loading of iron (Fe). The condition of synthesis pH = 2-4 is better for iron-modified ASOH to adsorb arsenic from water.
Glass-Ceramic Material from the SiO2-Al2O3-CaO System Using Sugar-Cane Bagasse Ash (SCBA)
NASA Astrophysics Data System (ADS)
Teixeira, S. R.; Romero, M.; Ma Rincón, J.; Magalhães, R. S.; Souza, A. E.; Santos, G. T. A.; Silva, R. A.
2011-10-01
Brazil is the world's largest producer of alcohol and sugar from sugarcane. Currently, sugarcane bagasse is burned in boilers to produce steam and electrical energy, producing a huge volume of ash. The major component of the ash is SiO2, and among the minor components there are some mineralizing agents or fluxing. Published works have shown the potential of transforming silicate-based residues into glass-ceramic products of great utility. This work reports the research results of SCBA use to produce glass-ceramics with wollastonite, rankinite and gehlenite as the major phases. These silicates have important applications as building industry materials, principally wollastonite, due to their special properties: high resistance to weathering, zero water absorption, and hardness among others. The glasses (frits) were prepared mixing ash, calcium carbonate and sodium or potassium carbonates as flux agents, in different concentrations. X-ray fluorescence was used to determine the chemical composition of the glasses and their crystallization was assessed by using thermal analysis (DTA/DSC/TGA) and X-ray diffraction. The crystallization kinetics was evaluated using the Kissinger method, giving activation energies ranging from 200 to 600 kJ/mol.
Jadhav, Umesh U; Hocheng, Hong
2015-01-01
Aspergillus niger culture supernatant is used for bioleaching process. Before starting bioleaching process, fly ash was washed with distilled water. This removed 100 % sodium, 47 % (±0.45) boron, 38.07 % (±0.12) calcium, 29.89 % (±0.78) magnesium, and 11.8 % (±0.05) potassium. The pH was reduced from 10.5 to 8.5 after water washing. During bioleaching process, around 100 % metal removal was achieved in 4 h for all metals except chromium 93 % (±1.18), nickel 83 % (±0.32), arsenic 78 % (±0.52), and lead 70 % (±0.20). The process parameters including temperature, shaking speed, and solid/liquid ratio were optimized for bioleaching process. Experiments were conducted to evaluate effect of fly ash on growth of mung bean (Vigna radiata). At 20 g/100 ml fly ash concentration no germination of V. radiata seeds was observed. With an increasing concentration of untreated fly ash, a gradual decrease in root/shoot length was observed. After bioleaching process 78 % (±0.19) germination of V. radiata was observed with 20 g/100 ml fly ash. This study will help to develop an efficient process to remove the toxic metals from fly ash.
Thermal and hydrometallurgical recovery methods of heavy metals from municipal solid waste fly ash.
Kuboňová, L; Langová, Š; Nowak, B; Winter, F
2013-11-01
Heavy metals in fly ash from municipal solid waste incinerators are present in high concentrations. Therefore fly ash must be treated as a hazardous material. On the other hand, it may be a potential source of heavy metals. Zinc, lead, cadmium, and copper can be relatively easily removed during the thermal treatment of fly ash, e.g. in the form of chlorides. In return, wet extraction methods could provide promising results for these elements including chromium and nickel. The aim of this study was to investigate and compare thermal and hydrometallurgical treatment of municipal solid waste fly ash. Thermal treatment of fly ash was performed in a rotary reactor at temperatures between 950 and 1050°C and in a muffle oven at temperatures from 500 to 1200°C. The removal more than 90% was reached by easy volatile heavy metals such as cadmium and lead and also by copper, however at higher temperature in the muffle oven. The alkaline (sodium hydroxide) and acid (sulphuric acid) leaching of the fly ash was carried out while the influence of temperature, time, concentration, and liquid/solid ratio were investigated. The combination of alkaline-acidic leaching enhanced the removal of, namely, zinc, chromium and nickel. Copyright © 2013 Elsevier Ltd. All rights reserved.
Leclerc, Denys; Duo, Wen Li; Vessey, Michelle
2006-04-01
This paper discusses the effects of combustion conditions on PCDD/PCDF emissions from pulp and paper power boilers burning salt-laden wood waste. We found no correlation between PCDD/PCDF emissions and carbon monoxide emissions. A good correlation was, however, observed between PCDD/PCDF emissions and the concentration of stack polynuclear aromatic hydrocarbons (PAHs) in the absence of TDF addition. Thus, poor combustion conditions responsible for the formation of products of incomplete combustion (PICs), such as PAHs and PCDD/PCDF precursors, increase PCDD/PCDF emissions. PAH concentrations increased with higher boiler load and/or low oxygen concentrations at the boiler exit, probably because of lower available residence times and insufficient excess air. Our findings are consistent with the current understanding that high ash carbon content generally favours heterogeneous reactions leading to either de novo synthesis of PCDD/PCDFs or their direct formation from precursors. We also found that, in grate-fired boilers, a linear increase in the grate/lower furnace temperature produces an exponential decrease in PCDD/PCDF emissions. Although the extent of this effect appears to be mill-specific, particularly at low temperatures, the results indicate that increasing the combustion temperature may decrease PCDD/PCDF emissions. It must be noted, however, that there are other variables, such as elevated ESP and stack temperatures, a high hog salt content, the presence of large amounts of PICs and a high Cl/S ratio, which contribute to higher PCDD/PCDFs emissions. Therefore, higher combustion temperatures, by themselves, will not necessarily result in low PCDD/PCDFs emissions.
Speciation, behaviour, and fate of mercury under oxy-fuel combustion conditions.
Córdoba, Patricia; Maroto-Valer, M; Delgado, Miguel Angel; Diego, Ruth; Font, Oriol; Querol, Xavier
2016-02-01
The work presented here reports the first study in which the speciation, behaviour and fate of mercury (Hg) have been evaluated under oxy-fuel combustion at the largest oxy-Pulverised Coal Combustion (oxy-PCC) demonstration plant to date during routine operating conditions and partial exhaust flue gas re-circulation to the boiler. The effect of the CO2-rich flue gas re-circulation on Hg has also been evaluated. Results reveal that oxy-PCC operational conditions play a significant role on Hg partitioning and fate because of the continuous CO2-rich flue gas re-circulations to the boiler. Mercury escapes from the cyclone in a gaseous form as Hg(2+) (68%) and it is the prevalent form in the CO2-rich exhaust flue gas (99%) with lower proportions of Hg(0) (1.3%). The overall retention rate for gaseous Hg is around 12%; Hg(0) is more prone to be retained (95%) while Hg(2+) shows a negative efficiency capture for the whole installation. The negative Hg(2+) capture efficiencies are due to the continuous CO2-rich exhaust flue gas recirculation to the boiler with enhanced Hg contents. Calculations revealed that 44mg of Hg were re-circulated to the boiler as a result of 2183 re-circulations of CO2-rich flue gas. Especial attention must be paid to the role of the CO2-rich exhaust flue gas re-circulation to the boiler on the Hg enrichment in Fly Ashes (FAs). Copyright © 2015 Elsevier Inc. All rights reserved.
Hedman, Björn; Naslund, Morgan; Marklund, Stellan
2006-08-15
To assess potential emissions of polychlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), polychlorinated biphenyls (PCBs), and hexachlorobenzene (HCB) from residential combustion of biofuels, experiments were performed in which various types of pellets and firewood were combusted in four types of stoves and boilers, with both full and reduced rates of air supply. Intermittent combustion of wood pellets resulted in emissions of 11 ng-(WHO-TEQ)/kg combusted fuel (dry weight). A modern, environmentally certified boiler yielded somewhat lower emissions of PCCD/F and PCB than a wood stove. Both gave <0.1 ng(WHO-TEQ)/m3n (1.3-6.5 ng(WHO-TEQ)/kg) and considerably lower emissions than an old boiler (7.0-13 ng(WHO-TEQ)/kg). No positive effect on emissions could be observed in full air combustion (simulating the use of a heat storage tank) compared to combustion with reduced air. Two of the wood combustion experiments included paper and plastic waste fuels. Chlorine-containing plastic waste gave rise to high emissions: ca. 310 ng(WHO-TEQ)/ kg over the whole combustion cycle. The homologue profiles of PCDD/Fs show characteristic differences between ashes and flue gas from combustions with different levels of air supply. These differences do not, however, seem to have any correlation to the relative amount of toxic congeners.
DOE Office of Scientific and Technical Information (OSTI.GOV)
DeRosier, R.
1984-09-01
This volume is a compendium of detailed emission and test data from field tests of a firetube industrial boiler burning a coal/oil/water (COW) mixture. The boiler was tested while burning COW fuel, and COW with soda ash added (COW+SA) to serve as an SO/sub 2/ sorbent. The test data include: preliminary equipment calibration data, boiler operating data for both tests, fuel analysis results, and complete flue gas emission measurement and laboratory analysis results. Flue gas emission measurements included: continuous monitoring for criteria gas pollutants; gas chromatography (GC) of gas grab samples for volatile organics (C1-C6); EPA Method 5 for particulate;more » controlled condensation system for SO2 emissions; and source assessment sampling system (SASS) for total organics in two boiling point ranges (100 to 300 C and > 300 C), organic compound category information using infrared spectrometry (IR) and low resolution mass spectrometry (LRMS), specific quantitation of the semivolatile organic priority pollutants using gas chromatography/mass spectrometry (GC/MS), liquid chromatography (LC) separation of organic extracts into seven polarity fractions with total organic and IR analyses of eluted fractions, flue gas concentrations of trace elements by spark source mass spectrometry (SSMS) and atomic absorption spectroscopy (AAS), and biological assays of organic extracts.« less
Electrostatic precipitator performance and trace element emissions from two Kraft recovery boilers.
Lind, Terttaliisa; Hokkinen, Jouni; Jokiniemi, Jorma K; Hillamo, Risto; Makkonen, Ulla; Raukola, Antti; Rintanen, Jaakko; Saviharju, Kari
2006-01-15
Fine particle emissions from combustion sources have gained attention recently due to their adverse effects on human health. The emission depends on the combustion process, fuel, and particulate removal technology. Particle concentrations at Kraft recovery boiler exits are very high, and the boilers are typically equipped with electrostatic precipitators (ESP). However, little data are available on the ESP performance in recovery boilers. Particle concentrations and size distributions were determined at two modern, operating recovery boilers. In addition, we determined the fractional collection efficiency of the ESPs by simultaneous measurements at the ESP inlet and outlet and the particulate emissions of trace metals. The particle mass concentration atthe ESP inlet was 11-24 g/Nm3 at the two boilers. Particle emissions were 30-40 mg/ Nm3 at boiler A and 12-15 mg/Nm3 at boiler B. The particle size distributions had a major particle mode at around 1 microm. These fume particles contained most of the particle mass. The main components in the particles were sodium and sulfate with minor amounts of chloride, potassium, and presumably some carbonate. The ESP collection efficiency was 99.6-99.8% at boiler A and 99.9% at boiler B. The particle penetration through the ESP was below 0.6% in the entire fume particle size range of 0.3-3 microm. Trace element emissions from both boilers were well below the limit values set by EU directive for waste incineration.
Adsorptive removal of Auramine-O: kinetic and equilibrium study.
Mall, Indra Deo; Srivastava, Vimal Chandra; Agarwal, Nitin Kumar
2007-05-08
Present study deals with the adsorption of Auramine-O (AO) dye by bagasse fly ash (BFA) and activated carbon-commercial grade (ACC) and laboratory grade (ACL). BFA is a solid waste obtained from the particulate collection equipment attached to the flue gas line of the bagasse fired boilers of cane sugar mills. Batch studies were performed to evaluate the influences of various experimental parameters like initial pH (pH(0)), contact time, adsorbent dose and initial concentration (C(0)) for the removal of AO. Optimum conditions for AO removal were found to be pH(0) approximately 7.0 and equilibrium time approximately 30 min for BFA and approximately 120 min for activated carbons. Optimum BFA, ACC and ACL dosages were found to be 1, 20 and 2g/l, respectively. Adsorption of AO followed pseudo-second order kinetics with the initial sorption rate for adsorption on BFA being the highest followed by those on ACL and ACC. The sorption process was found to be controlled by both film and pore diffusion with film diffusion at the earlier stages followed by pore diffusion at the later stages. Equilibrium isotherms for the adsorption of AO on BFA, ACC and ACL were analyzed by Freundlich, Langmuir, Dubinin-Radushkevich, and Temkin isotherm equations using linear correlation coefficient. Langmuir isotherm gave the best correlation of adsorption for all the adsorbents studied. Thermodynamic study showed that adsorption of AO on ACC (with a more negative Gibbs free energy value) is more favoured. BFA which was used without any pretreatment showed high surface area, pore volume and pore size exhibiting its potential to be used as an adsorbent for the removal of AO.
The report givesresults of100 million Btu/hr (29 MWt) experimental furnace to explore methods for achieving effective S02 removal in a coalfired utility boiler using calcium-based sorbents, through appropriate selection of injection location and injector design/operating paramete...
PAHs in leachates from thermal power plant wastes and ash-based construction materials.
Irha, Natalya; Reinik, Janek; Jefimova, Jekaterina; Koroljova, Arina; Raado, Lembi-Merike; Hain, Tiina; Uibu, Mai; Kuusik, Rein
2015-08-01
The focus of the current study is to characterise the leaching behaviour of polycyclic aromatic hydrocarbons (PAHs) from oil shale ashes (OSAs) of pulverised firing (PF) and circulating fluidised-bed (CFB) boilers from Estonian Thermal Power Plant (Estonia) as well as from mortars and concrete based on OSAs. The target substances were 16 PAHs from the EPA priority pollutant list. OSA samples and OSA-based mortars were tested for leaching, according to European standard EN 12457-2 (2002). European standard CEN/TC 15862(2012) for monolithic matter was used for OSA-based concrete. Water extracts were analysed by GC-MS for the concentration of PAHs. Naphthalene, acenaphthene, fluorene, phenanthrene, anthracene, fluoranthene and pyrene were detected. Still, the release of PAHs was below the threshold limit value for inert waste. The amount of the finest fraction (particle size <0.045 mm), the content of the Al-Si glass phase and the surface characteristics were the main factors, which could affect the accessibility of PAHs for leaching. The mobility of PAHs from OSA of CFB and PF boilers was 20.2 and 9.9%, respectively. Hardening of OSA-based materials did not lead to the immobilisation of soluble PAHs. Release of PAHs from the monolith samples did not exceed 0.5 μg/m(2). In terms of leaching of PAHs, OSA is safe to be used for construction purposes.
Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan
2015-11-03
A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.
Volcanic ash as an oceanic iron source and sink
NASA Astrophysics Data System (ADS)
Rogan, Nicholas; Achterberg, Eric P.; Le Moigne, Frédéric A. C.; Marsay, Chris M.; Tagliabue, Alessandro; Williams, Richard G.
2016-03-01
Volcanic ash deposition to the ocean forms a natural source of iron (Fe) to surface water microbial communities. Inputs of lithogenic material may also facilitate Fe removal through scavenging. Combining dissolved Fe (dFe) and thorium-234 observations alongside modeling, we investigate scavenging of Fe in the North Atlantic following the Eyjafjallajökull volcanic eruption. Under typical conditions biogenic particles dominate scavenging, whereas ash particles dominate during the eruption. The size of particles is important as smaller scavenging particles can become saturated with surface-associated ions. Model simulations indicate that ash deposition associated with Eyjafjallajökull likely led to net Fe removal. Our model suggests a threefold greater stimulation of biological activity if ash deposition had occurred later in the growing season when the region was Fe limited. The implications of ash particle scavenging, eruption timing, and particle saturation need to be considered when assessing the impact of ash deposition on the ocean Fe cycle and productivity.
Integrated coal cleaning, liquefaction, and gasification process
Chervenak, Michael C.
1980-01-01
Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.
Particle withdrawal from fluidized bed systems
Salvador, Louis A.; Andermann, Ronald E.; Rath, Lawrence K.
1982-01-01
Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.
Development of a water-jet assisted laser paint removal process
NASA Astrophysics Data System (ADS)
Madhukar, Yuvraj K.; Mullick, Suvradip; Nath, Ashish K.
2013-12-01
The laser paint removal process usually leaves behind traces of combustion product i.e. ashes on the surface. An additional post-processing such as light-brushing or wiping by some mechanical means is required to remove the residual ash. In order to strip out the paint completely from the surface in a single step, a water-jet assisted laser paint removal process has been investigated. The 1.07 μm wavelength of Yb-fiber laser radiation has low absorption in water; therefore a high power fiber laser was used in the experiment. The laser beam was delivered on the paint-surface along with a water jet to remove the paint and residual ashes effectively. The specific energy, defined as the laser energy required removing a unit volume of paint was found to be marginally more than that for the gas-jet assisted laser paint removal process. However, complete paint removal was achieved with the water-jet assist only. The relatively higher specific energy in case of water-jet assist is mainly due to the scattering of laser beam in the turbulent flow of water-jet.
22. VIEW OF WEST BOILER ROOM LOOKING SOUTH. THIS STRUCTURE ...
22. VIEW OF WEST BOILER ROOM LOOKING SOUTH. THIS STRUCTURE WAS ADDED IN THE EXPANSION OF 1911-1912 AND CONTAINED FOURTEEN BOILERS WHICH WERE REMOVED IN 1938. IT SERVED AS A MAINTENANCE AND STORAGE FACILITY UNTIL THE PLANT CLOSED. NETTING ON THE LEFT WAS INSTALLED IN 1988 AFTER THE PLANT CLOSED AND ORIGINALLY STRETCHED ACROSS THE AISLE AS A SAFETY MEASURE. IT WAS INTENDED TO CATCH SHARDS OF ROOF MATERIAL WHICH SPALLED OFF DURING WINTER FREEZE/THAW CYCLES. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT
Brooks, J.N.; Mattas, R.F.
1983-12-21
It is an object of the present invention to provide an apparatus for removing impurities from the plasma in a fusion reactor without an external vacuum pumping system. It is also an object of the present invention to provide an apparatus for removing the helium ash from a fusion reactor. It is another object of the present invention to provide an apparatus which removes helium ash and minimizes tritium recycling and inventory.
Heavy metal removal from MSS fly ash by thermal and chlorination treatments
Liu, Jingyong; Chen, Jiacong; Huang, Limao
2015-01-01
The thermal behavior of heavy metals in the co-incineration of municipal solid waste-sludge incinerator fly ash (MSS fly ash) was studied using a laboratory-scale tube furnace. The results indicate that without the addition of chlorinating agents, temperature was an important parameter and had significantly influenced on heavy metal removal, whereas the residence time had a weak effect. Between 900 and 1000 °C for 60 to 300 min, heavy metals reacted with chloride-inherent in the fly ash, and approximately 80 to 89% of Pb, 48% to 56% of Cd, 27% to 36% of Zn and 6% to 24% of Cu were removed. After the adding chlorinating agents, the evaporation rate of the heavy metals improved dramatically, where the evaporation rates of Cu and Zn were larger than that of Pb and Cd. As the amount of added chlorinating agents increased, the removal rate of heavy metals increased. However, the effect of the type of chlorinating agent on the chlorination of heavy metals differed considerably, where NaCl had the weakest effect on the removal rate of Cu, Cd and Zn. In terms of resource recovery and decontamination, MgCl2 and CaCl2 are the best choices due to their efficient removal of Zn. PMID:26602592
DOE Office of Scientific and Technical Information (OSTI.GOV)
Folkedahl, Bruce
Much attention has been focused on renewable energy use in large-scale utilities and very small scale distributed energy systems. However, there is little information available regarding renewable energy options for midscale municipal utilities. The Willmar Municipal Utilities Corn Cob-Coal Co-Combustion Project was initiated to investigate opportunities available for small to midscale municipal utilities to "go green". The overall goal of the Project was to understand the current renewable energy research and energy efficiency projects that are or have been implemented at both larger and smaller scale and determine the applicability to midscale municipal utilities. More specific objectives for Task 2.0more » of this project were to determine the technical feasibility of co-combusting com cobs with coal in the existing WMU boiler, and to identify any regulatory issues that might need to be addressed if WMU were to obtain a significant portion of its heat from such co-combustion. This report addresses the issues as laid out in the study proposal. The study investigated the feasibility of and demonstrated the technical effectiveness of co-combusting corn cobs with coal in the Willmar Municipal Utilities stoker boiler steam generation power plant. The results of the WMU Co-Combustion Project will serve as a model for other midscale utilities who wish to use corn cobs to generate renewable electrical energy. As a result of the Co-Combustion Project, the WMU plans to upgrade their stoker boiler to accept whole corn cobs as well as other types of biomass, while still allowing the fuel delivery system to use 100% coal as needed. Benefits of co-combustion will include: energy security, reduced Hg and CO 2 air emissions, improved ash chemistry, potential future carbon credit sales, an immediate positive effect on the local economy, and positive attention focused on the WMU and the City of Willmar. The first step in the study was to complete a feasibility analysis. The feasibility analysis anticipated only positive results from the combustion of corn cobs with coal in the WMU power plant boiler, and therefore recommended that the project proceed. The study proceeded with a review of the existing WMU Power Plant configuration; cob fuel analyses; an application for an Air Quality Permit from the Minnesota Pollution Control Agency to conduct the co-combustion test burns; identification of and a site visit to a similar facility in Iowa; an evaluation of cob grinding machines; and agreements with a corn grower, a cob harvester, and the City of Willmar to procure, harvest, and store cobs. The WMU power plant staff constructed a temporary cob feed system whereby the cobs could be injected into the #3 Boiler firebox, at rates up to 40% of the boiler total heat input. Test burns were conducted, during which air emissions were monitored and fuel and ash samples analyzed. The results of the test burns indicated that the monitored flue gas quality improved slightly during the test burns. The WMU was able to determine that modifications to the #3 Boiler fuel feed system to accept com cobs on a permanent basis would be technically feasible and would enable the WMU to generate electricity from renewable fuels on a dispatchable basis.« less
Effects of solution chemistry on arsenic(V) removal by low-cost adsorbents.
Wang, Yuru; Tsang, Daniel C W
2013-11-01
Natural and anthropogenic arsenic (As) contamination of water sources pose serious health concerns, especially for small communities in rural areas. This study assessed the applicability of three industrial byproducts (coal fly ash, lignite, and green waste compost) as the low-cost adsorbents for As(V) removal under various field-relevant conditions (dissolved oxygen, As(V)/Fe ratio, solution pH, and presence of competing species). The physico-chemical properties of the adsorbents were characterized by XRD, XRF, FT-IR, and NMR analysis. Batch experiments demonstrated that coal fly ash could provide effective As(V) removal (82.1%-95%) because it contained high content of amorphous iron/aluminium hydroxides for As(V) adsorption and dissolvable calcium minerals for calcium arsenate precipitation. However, the addition of lignite and green waste compost was found unfavourable since they hindered the As(V) removal by 10%-42% possibly due to dissolution of organic matter and ternary arsenate-iron-organic matter complexes. On the other hand, higher concentrations of dissolved iron (comparing As(V)/Fe ratios of 1:1 and 1:10) and dissolved oxygen (comparing 0.2 and 6 mg/L) only marginally enhanced the As(V) removal at pH 6 and 8. Thus, addition of dissolved iron, water aeration, or pH adjustment became unnecessary because coal fly ash was able to provide effective As(V) removal under the natural range of geochemical conditions. Moreover, the presence of low levels of background competing (0.8 or 8 mg/L of humic acid, phosphate, and silicate) imposed little influence on As(V) removal, possibly because the high adsorption capacity of coal fly ash was far from exhaustion. These results suggested that coal fly ash was a potentially promising adsorbent that warranted further investigation.
Glass-ceramics from municipal incinerator fly ash
DOE Office of Scientific and Technical Information (OSTI.GOV)
Boccaccini, A.R.; Petitmermet, M.; Wintermantel, E.
1997-11-01
In countries where the population density is high and the availability of space for landfilling is limited, such as the west-European countries and Japan, the significance of municipal solid waste incineration, as part of the waste management strategy, is continuously increasing. In Germany and Switzerland, for example, more than {approximately}40% of unrecycled waste is being or will be incinerated. Also, in other countries, including the US, the importance of waste incineration will increase in the next few years. Although incineration reduces the volume of the waste by {approximately} 90%, it leaves considerable amounts of solid residues, such as bottom andmore » boiler ashes, and filter fly ashes. Consequently, new technological options for the decontamination and/or inertization of incinerator filter fly ash are being developed with the objective of rendering a product that can be reused or, at least, be deposited in standard landfill sites with no risk. The proposed alternatives include immobilization by cement-based techniques, wet chemical treatments and thermal treatments of vitrification. Of these, vitrification is the most promising solution, because, if residues are melted at temperatures > 1,300 C, a relatively inert glass is produced. In the present investigation, glass-ceramics were obtained by a controlled crystallization heat treatment of vitrified incinerator filter fly ashes. The mechanical and other technical properties of the products were measured with special emphasis on assessing their in vitro toxic potential.« less
Performance of Nitrogen and Phosphorus Removal in Petrochemical Wastewater by Zeolited Fly Ash
NASA Astrophysics Data System (ADS)
Li, Zheng; Gu, Guizhou; Ji, Shenghao
2018-05-01
The zeolitized fly ash was synthesized by alkali melt hydrothermal method. The cation exchange capacity of zeolitized fly ash was far greater than the raw material fly ash. The main component was NaP1 zeolite (Na6Al6Si10O32·12H2O), followed by mullite, and a small amount of heterozygous crystals. The effect of synthetic zeolite dosage, pH value, adsorption time and reaction temperature on the effect of nitrogen and phosphorus removal in petrochemical wastewater were investigated. The results showed that when the zeolitized fly ash dosage was 9 g/L, the petrochemical wastewater pH value was 6∼8, adsorption time was 30 min and the reaction temperature was 30°C, the synthetic zeolite had the best effect on the removal of TN and TP in petrochemical wastewater, and the removal was 65.5%, 91.4% respectively. Besides, the concentrations of TN and TP in the effluent were 11.04 mg/L, 0.31 mg/L respectively. The concentrations met the sewage discharge standard in petrochemical industry of "Liaoning sewage comprehensive discharge standard" (DB21 1627-2008). This study was to realize the comprehensive utilization of solid waste and achieve the purpose of waste and waste.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Miles, T.R.; Miles, T.R. Jr.; Baxter, L.L.
1995-04-15
Alkali in the ash of annual crop biomass fuels creates serious fouling and slagging in conventional boilers. Even with the use of sorbents and other additives, power plants can only fire limited amounts of these fuels in combination with wood. The National Renewable Energy Laboratory (NREL), US Department of Energy, and the biomass power industry carried out eight full-scale firing tests and several laboratory experiments to study the nature and occurrence of deposits with the goal of increasing the quantities of these biofuels that can be used. This report describes the results of the laboratory and power plant tests thatmore » included: tracking and analyzing fuels and deposits by various methods; recording operating conditions; and extensive laboratory testing. The paper describes the occurrence of deposits, fuel and deposit analyses, boiler design and operation, fouling and slagging indicators, and recommendations. 37 refs., 41 figs., 17 tabs.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Jianzhong, L.; Xiang, Z.; Junhu, Z.
1999-07-01
The No.2 unit (670/H, 200MW) at Hebi Wanhe Power Generation C o. Ltd., was put into use in 1992. This is a coal-fired boiler with tangential fired method. The design coal is Hebi lean coal. To stabilize the combustion without oil at low load, eight original designed burners placed to No. 2 and 3 level on the No.2 boiler were replaced with the controllable pulverized rich/lean ones developed by the Institute for Thermal Power Engineering (ITPE) of Zhejiang University. The practice of successive operation shows that stable combustion can be achieved at 50% load without support oil, even at 45%more » load. The combustible matter in fly ash decreased to 1.12% and 1.17% from 1.83% and 1.32%, respectively at full load (200MW) and half load (100MW). The application has obvious economic benefits.« less
NASA Astrophysics Data System (ADS)
Tugov, A. N.; Ryabov, G. A.; Shtegman, A. V.; Ryzhii, I. A.; Litun, D. S.
2016-07-01
This article presents the results of the research carried out at the All-Russia Thermal Engineering Institute (VTI) aimed at using saline coal, municipal solid waste and bark waste, sunflower husk, and nesting/ manure materials from poultry farms. The results of saline coal burning experience in Troitsk and Verkhny Tagil thermal power plants (TPP) show that when switching the boiler to this coal, it is necessary to take into account its operating reliability and environmental safety. Due to increased chlorine content in saline coal, the concentration of hydrogen chloride can make over 500 mg/m3. That this very fact causes the sharp increase of acidity in sludge and the resulting damage of hydraulic ash removal system equipment at these power stations has been proven. High concentration of HCl can trigger damage of the steam superheater due to high-temperature corrosion and result in a danger of low-temperature corrosion of air heating surfaces. Besides, increased HCl emissions worsen the environmental characteristics of the boiler operation on the whole. The data on waste-to-energy research for municipal solid waste (MSW) has been generalized. Based on the results of mastering various technologies of MSW thermal processing at special plants nos. 2 and 4 in Moscow, as well as laboratory, bench, and industrial studies, the principal technical solutions to be implemented in the modern domestic thermal power plant with the installed capacity of 24 MW and MSW as the primary fuel type has been developed. The experience of the VTI in burning various kinds of organic waste—bark waste, sunflower husk, and nesting/manure materials from poultry farms—has been analyzed.
NASA Astrophysics Data System (ADS)
Tupitsyn, S. P.; Sokolov, V. V.; Chebakova, G. F.; Kharchenko, A. V.; Chetverikov, A. N.
2014-03-01
The expert test results of the TPP-312 boiler no. 4 at the Zuev District Power Station (DPS) without supply and with the supply of the RA-GEN-F anaklarid to the boiler by means of its introduction in the approved dosing with the secondary air are presented. It is shown that the introduction of anaklarid positively affects the furnace process parameters during the combustion of grade GSSh coal. The possibility of the boiler operation at its minimal (490 t/h) and extremely minimal (440 t/h) steam output without supporting the flame by natural gas and the provision of the mode of liquid slag removal in the night drop of electrical loads.
Coal fly ash based carbons for SO2 removal from flue gases.
Rubio, B; Izquierdo, M T
2010-07-01
Two different coal fly ashes coming from the burning of two coals of different rank have been used as a precursor for the preparation of steam activated carbons. The performance of these activated carbons in the SO(2) removal was evaluated at flue gas conditions (100 degrees C, 1000 ppmv SO(2), 5% O(2), 6% H(2)O). Different techniques were used to determine the physical and chemical characteristics of the samples in order to explain the differences found in their behaviour. A superior SO(2) removal capacity was shown by the activated carbon obtained using the fly ash coming from a sub-bituminous-lignite blend. Experimental results indicated that the presence of higher amount of certain metallic oxides (Ca, Fe) in the carbon-rich fraction of this fly ash probably has promoted a deeper gasification in the activation with steam. A more suitable surface chemistry and textural properties have been obtained in this case which explains the higher efficiency shown by this sample in the SO(2) removal. Copyright (c) 2010 Elsevier Ltd. All rights reserved.
Characterization of Offgas Generated During Calcination of Incinerator Ash Surrogates
DOE Office of Scientific and Technical Information (OSTI.GOV)
Wigent, H.L.; Vienna, J.D.; Darab, J.G.
1999-01-28
The Pacific Northwest National Laboratory (PNNL), in cooperation with the Los Alamos National Laboratory (LANL) and Safe Sites of Colorado (SSOC), developed a recommended flowsheet for the processing of plutonium-bearing incinerator ash stored at the Rocky Flats Environmental Technology Site (RFETS) (Lucy et al. 1998). This flowsheet involves a calcination pretreatment step, the purpose of which is to remove carbonaceous material from the incinerator ash. Removal of this material reduced the probability of process upsets, improved product quality, and increases ash waste loading. As part of the continued development of the recommended flowsheet, PNNL performed a series of tests tomore » characterize the offgas generated during the calcination process.« less
Kuang, Min; Wang, Zhihua; Zhu, Yanqun; Ling, Zhongqian; Li, Zhengqi
2014-10-21
A 600 MW(e) down-fired pulverized-coal supercritical boiler, which was equipped with a deep-air-staging combustion system for reducing the particularly high NOx emissions, suffered from the well-accepted contradiction between low NOx emissions and high carbon in fly ash, in addition to excessively high gas temperatures in the hopper that jeopardized the boiler's safe operations. Previous results uncovered that under low-NOx conditions, strengthening the staged-air effect by decreasing the staged-air angle and simultaneously increasing the staged-air damper opening alleviated the aforementioned problems to some extent. To establish low-NOx and high-burnout circumstances and control the aforementioned hopper temperatures, a further staged-air retrofit with horizontally redirecting staged air through an enlarged staged-air slot area was performed to greatly strengthen the staged-air effect. Full-load industrial-size measurements were performed to confirm the availability of this retrofit. The present data were compared with those published results before the retrofit. High NOx emissions, low carbon in fly ah, and high hopper temperatures (i.e., levels of 1036 mg/m(3) at 6% O2, 3.72%, and about 1300 °C, respectively) appeared under the original conditions with the staged-air angle of 45° and without overfire air (OFA) application. Applying OFA and reducing the angle to 20° achieved an apparent NOx reduction and a moderate hopper temperature decrease while a sharp increase in carbon in fly ash (i.e., levels of 878 mg/m(3) at 6% O2, about 1200 °C, and 9.81%, respectively). Fortunately, the present staged-air retrofit was confirmed to be applicable in regulating low-NOx, high-burnout, and low hopper temperature circumstances (i.e., levels of 867 mg/m(3) at 6% O2, 5.40%, and about 1100 °C, respectively).
NASA Astrophysics Data System (ADS)
Kuzmina, J. S.; Milovanov, O. Yu; Sinelshchikov, V. A.; Sytchev, G. A.; Zaichenko, V. M.
2015-11-01
Effect of torrefaction on consumer characteristics of fuel pellets made of low-grade and agricultural waste is shown. Data on the volatile content, ash content, calorific value and hygroscopicity for initial pellets and pellets, heat-treated at various temperatures are presented. The experimental study of the combustion process of initial and heat-treated pellets showed that torrefaction of pellets leads to a decreasing of the ignition temperature and an increasing of the efficiency of boiler plant.
Removal of arsenic from toxic ash after combustion of impregnated wood
NASA Astrophysics Data System (ADS)
Ottosen, L. M.; Pedersen, A. J.; Kristensen, I. V.; Ribeiro, A. B.
2003-05-01
ln the next ten years the amounts of waste wood impregnated with Cu, Cr and As (CCA) is expected to increase dramatically. Mixed with municipal solid waste for incineration the wood constitutes a problem because As emission is not hindered through common flue gas treatment. Furthermore the ashes will contain higher concentrations of Cu, Cr and As. In different countries initiatives has been taken or are implemented to sort the impregnated wood from other waste and handle the wood separately. This handling can involve combustion in special plants. This paper deals with electrodialytic treatment of ash from combustion of CCA treated wood. The total concentrations in the ash were very high: 69gCu/kg, 62gCr/kg and 35gAs/kg. A SEM/EDX analysis showed that Cr was mainly build into the matrix structure of the ash. Cu, too, but some Cu was also precipitated on the surface of the particles. As, on the other hand, was only found associated with Ca and thus probably in a soluble form. As is the main problem of the ash due to the high toxicity and mobility and thus the treatment aims at removing this element. It was shown that during 5 days of electrodialytic treatment 92% As could be removed.
Properties of Semi-dry Flue Gas Desulfurization Ash and Used for Phosphorus Removal
NASA Astrophysics Data System (ADS)
Yu, Y. P.; Fang, Y.; Chai, S. Y.; Zhuang, Z. Z.
2018-05-01
The composition of Semi-dry Flue Gas Desulfurization ash was as follows: CaSO3 · 0.5H2O and Ca(OH)2. Most of the particle size was about 8 µm particles were irregular and small, while the other part was rough and globular. CaSO3 strongly oxidized at about 466°C and Ca(OH)2 decomposed at ∼ 662°C. The maximum amount of phosphorus removal in Semi-dry Flue Gas Desulfurization ash was 79.898 mg/g.
Li, Jingji; Yang, Hairui; Wu, Yuxin; Lv, Junfu; Yue, Guangxi
2013-06-18
The advantage of circulating fluidized bed (CFB) boilers in China is their ability to utilize low rank coal with low cost emission control. However, the new National Emission Regulation (NER) issued in early 2012 brings much more stringent challenges on the CFB industries, which also causes much attention from other countries. Based on the principle of a CFB boiler and previous operating experience, it is possible for the CFB boilers to meet the new NER and maintain the advantage of low cost emission control, while, more influences should be considered in their design and operation. To meet the requirement of the new NER, the fly ash collector should adopt a bag house or combination of electrostatic precipitator and bag filter to ensure dust emissions of less than 30 mg · Nm(-3). For SO2 emission control, the bed temperature should be strictly lower than 900 °C to maintain high reactivity and pores. The limestone particle size distribution should be ranged within a special scope to optimize the residence time and gas-solid reaction. At the same time, the injecting point should be optimized to ensure fast contact of lime with oxygen. In such conditions, the desulfurization efficiency could be increased more than 90%. For lower sulfur content fuels (<1.5%, referred value based on the heating value of standard coal of China), increasing Ca/S enough could decrease SO2 emissions lower than that of the new NER, 100 mg · Nm(-3). For fuels with sulfur content higher than 1.5%, some simplified systems for flue gas desulfurization, such as flash dryer absorber (FDA), are needed. And the NOx emissions of a CFB can be controlled to less than 100 mg · Nm(-3) without any equipment at a bed temperature lower than 900 °C for fuels with low volatiles content (<12%), while for fuels with high volatiles, selective non-catalytic reduction (SNCR) should be considered. Due to the unique temperature in CFB as well as the circulating ash, the efficiency of SNCR could reach as high as 70%. The Hg emission of CFB is very low for the new NER due to its innate property.
Demonstration of An Integrated Approach to Mercury Control at Lee Station
DOE Office of Scientific and Technical Information (OSTI.GOV)
Vitali Lissianski; Pete Maly
2007-12-31
General Electric (GE) has developed an approach whereby native mercury reduction on fly ash can be improved by optimizing the combustion system. This approach eliminates carbon-rich areas in the combustion zone, making the combustion process more uniform, and allows increasing carbon content in fly ash without significant increase in CO emissions. Since boiler excess O{sub 2} can be also reduced as a result of optimized combustion, this process reduces NO{sub x} emissions. Because combustion optimization improves native mercury reduction on fly ash, it can reduce requirements for activated carbon injection (ACI) when integrated with sorbent injection for more efficient mercurymore » control. The approach can be tailored to specific unit configurations and coal types for optimal performance. This report describes results of a U.S. DOE sponsored project designed to evaluate the effect of combustion conditions on 'native' mercury capture on fly ash and integrate combustion optimization for improved mercury and NO{sub x} reduction with ACI. The technology evaluation took place in Lee Station Unit 3 located in Goldsboro, NC and operated by Progress Energy. Unit 3 burns a low-sulfur Eastern bituminous coal and is a 250 MW opposed-wall fired unit equipped with an ESP with a specific collection area of 249 ft{sup 2}/kacfm. Unit 3 is equipped with SO{sub 3} injection for ESP conditioning. The technical goal of the project was to evaluate the technology's ability to achieve 70% mercury reduction below the baseline emission value of 2.9 lb/TBtu, which was equivalent to 80% mercury reduction relative to the mercury concentration in the coal. The strategy to achieve the 70% incremental improvement in mercury removal in Unit 3 was (1) to enhance 'naturally' occurring fly ash mercury capture by optimizing the combustion process and using duct humidification to reduce flue gas temperatures at the ESP inlet, and (2) to use ACI in front of the ESP to further reduce mercury emissions. The program was comprised of field and pilot-scale tests, engineering studies and consisted of eight tasks. As part of the program, GE conducted pilot-scale evaluation of sorbent effect on mercury reduction, supplied and installed adjustable riffle boxes to assist in combustion optimization, performed combustion optimization, supplied mobile sorbent injection and flue gas humidification systems, conducted CFD modeling of sorbent injection and flue gas humidification, and performed mercury testing including a continuous 30-day sorbent injection trial. Combustion optimization was the first step in reduction of mercury emissions. Goals of combustion optimization activities were to improve 'native' mercury capture on fly ash and reduce NO{sub x}. Combustion optimization included balancing of coal flow through individual burners to eliminate zones of carbon-rich combustion, air flow balancing, and burner adjustments. As part of the project, the original riffle boxes were replaced with Foster-Wheeler's adjustable riffle boxes to allow for biasing the coal flow between the coal pipes. A 10-point CO/O{sub 2}/NO{sub x} grid was installed in the primary superheater region of the back pass to assist in these activities. Testing of mercury emissions before and after combustion optimization demonstrated that mercury emissions were reduced from 2.9 lb/TBtu to 1.8 lb/TBtu due to boiler operation differences in conjunction with combustion optimization, a 38% improvement in 'native' mercury capture on fly ash. Native mercury reduction from coal was {approx}42% at baseline conditions and 64% at optimized combustion conditions. As a result of combustion optimization NO{sub x} emissions were reduced by 18%. A three-dimensional CFD model was developed to study the flow distribution and sorbent injection in the post air heater duct in Lee Station Unit 3. Modeling of the flow pattern exiting the air pre-heater demonstrated that because of the duct transition from a circular opening at the exit of air-pre-heater to a rectangular ESP inlet duct, flow separation occurred at the corners after the transition. Modeling also demonstrated that the flow was severely biased from the South side to the North side due to the bend of the duct. Results of CFD modeling were used to design lances for better sorbent distribution across the ESP inlet duct. Modeling of water injection demonstrated that because of flue gas temperature biasing, the droplet evaporation rate was slower on the North side than that on the South side of the duct. Modeling suggested that an improvement of water droplet evaporation could be achieved by closing the lance on the North side where flue gas temperatures were lower. Preliminary evaluation of the effect of carbon-based sorbents on mercury reduction took place in a 1 MBtu/hr (300 kW) Boiler Simulator Facility using the same coal as fired at Lee Station.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Jean Bustard; Charles Lindsey; Paul Brignac
With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by the existing particlemore » control device along with the other solid material, primarily fly ash. During 2001, ADA Environmental Solutions (ADA-ES) conducted a full-scale demonstration of sorbent-based mercury control technology at the Alabama Power E.C. Gaston Station (Wilsonville, Alabama). This unit burns a low-sulfur bituminous coal and uses a hot-side electrostatic precipitator (ESP) in combination with a Compact Hybrid Particulate Collector (COHPAC{reg_sign}) baghouse to collect fly ash. The majority of the fly ash is collected in the ESP with the residual being collected in the COHPAC{reg_sign} baghouse. Activated carbon was injected between the ESP and COHPAC{reg_sign} units to collect the mercury. Short-term mercury removal levels in excess of 90% were achieved using the COHPAC{reg_sign} unit. The test also showed that activated carbon was effective in removing both forms of mercury-elemental and oxidized. However, a great deal of additional testing is required to further characterize the capabilities and limitations of this technology relative to use with baghouse systems such as COHPAC{reg_sign}. It is important to determine performance over an extended period of time to fully assess all operational parameters. The project described in this report focuses on fully demonstrating sorbent injection technology at a coal-fired power generating plant that is equipped with a COHPAC{reg_sign} system. The overall objective is to evaluate the long-term effects of sorbent injection on mercury capture and COHPAC{reg_sign} performance. The work is being done on one-half of the gas stream at Alabama Power Company's Plant Gaston Unit 3 (nominally 135 MW). Data from the testing will be used to determine: (1) If sorbent injection into a high air-to-cloth ratio baghouse is a viable, long-term approach for mercury control; and (2) Design criteria and costs for new baghouse/sorbent injection systems that will use a similar, polishing baghouse (TOXECON{trademark}) approach.« less
Workshop proceedings: U-bend tube cracking in steam generators
NASA Astrophysics Data System (ADS)
Shoemaker, C. E.
1981-06-01
A design to reduce the rate of tube failure in high pressure feedwater heaters, a number of failed drawn and stress relieved Monel 400 U-bend tubes removed from three high pressure feedwater heaters was examined. Steam extracted from the turbine is used to preheat the boiler feedwater in fossil fuel fired steam plants to improve thermal efficiency. This is accomplished in a series of heaters between the condenser hot well and the boiler. The heaters closest to the boiler handle water at high pressure and temperature. Because of the severe service conditions, high pressure feedwater heaters are frequently tubed with drawn and stress relieved Monel 400.
Novel dry-desulfurization process using Ca(OH)2/fly ash sorbent in a circulating fluidized bed.
Matsushima, Norihiko; Li, Yan; Nishioka, Masateru; Sadakata, Masayoshi; Qi, Haiying; Xu, Xuchang
2004-12-15
A dry-desulfurization process using Ca(OH)2/fly ash sorbent and a circulating fluidized bed (CFB) was developed. Its aim was to achieve high SO2 removal efficiency without humidification and production of CaSO4 as the main byproduct. The CaSO4 produced could be used to treat alkalized soil. An 83% SO2 removal rate was demonstrated, and a byproduct with a high CaSO4 content was produced through baghouse ash. These results indicated that this process could remove SO2 in flue gas with a high efficiency under dry conditions and simultaneously produce soil amendment. It was shown that NO and NO2 enhanced the SO2 removal rate markedly and that NO2 increased the amount of CaSO4 in the final product more than NO. These results confirmed that the significant effects of NO and NO2 on the SO2 removal rate were due to chain reactions that occurred under favorable conditions. The amount of baghouse ash produced increased as the reaction progressed, indicating that discharge of unreacted Ca(OH)2 from the reactor was suppressed. Hence, unreacted Ca(OH)2 had a long residence time in the CFB, resulting in a high SO2 removal rate. It was also found that 350 degrees C is the optimum reaction temperature for dry desulfurization in the range tested (320-380 degrees C).
Effect of fly ash calcination in geopolymer synthesis
NASA Astrophysics Data System (ADS)
Samadhi, Tjokorde Walmiki; Jatiningrum, Mirna; Arisiani, Gresia
2015-12-01
Geopolymer, a largely amorphous class of inorganic polymer consisting of aluminosilicate repeat units, is an environmentally attractive engineering material due to its ability to consume aluminosilicate waste as raw materials. This work studies the effect of the calcination temperature of a coal fly ash generated by a low-efficiency boiler on the mechanical strength of geopolymer mortar synthesized using a mixture of the fly ash, potassium hydroxide as the alkali activator, and locally available sand as the filler aggregate. The calcination temperature is varied between 500-700 °C, with a calcination period of 2 hours in an electric furnace. Two sand samples with different particle size distributions are used. The key response variable is the compressive strength at room temperature, measured after curing at 80 °C for 7 and 14 days. Uncalcined ash, with a carbon content of approximately 31.0%, is not amenable for geopolymer synthesis. Analysis of experimental data using the ANOVA method for general factorial design identifies significant main effects for all three experimental variables. Two-way interactions are significant, except that between sand type and curing period. Higher calcination temperature significantly improves the strength of the mortar. However, the strength of the obtained geopolymer mortars are still significantly lower than that of ordinary Portland cement mortar.
NASA Astrophysics Data System (ADS)
Jalava, Pasi I.; Happo, Mikko S.; Kelz, Joachim; Brunner, Thomas; Hakulinen, Pasi; Mäki-Paakkanen, Jorma; Hukkanen, Annika; Jokiniemi, Jorma; Obernberger, Ingwald; Hirvonen, Maija-Riitta
2012-04-01
Residential wood combustion causes major effects on the air quality on a global scale. The ambient particulate levels are known to be responsible for severe adverse health effects that include e.g. cardio-respiratory illnesses and cancer related effects, even mortality. It is known that biomass combustion derived emissions are affected by combustion technology, fuel being used and user-related practices. There are also indications that the health related toxicological effects are influenced by these parameters. This study we evaluated toxicological effects of particulate emissions (PM1) from seven different residential wood combusting furnaces. Two appliances i.e. log wood boiler and stove represented old batch combustion technology, whereas stove and tiled stove were designated as new batch combustion as three modern automated boilers were a log wood boiler, a woodchip boiler and a pellet boiler. The PM1 samples from the furnaces were collected in an experimental setup with a Dekati® gravimetric impactor on PTFE filters with the samples being weighed and extracted from the substrates and prior to toxicological analyses. The toxicological analyses were conducted after a 24-hour exposure of the mouse RAW 264.7 macrophage cell line to four doses of emission particle samples and analysis of levels of the proinflammatory cytokine TNFα, chemokine MIP-2, cytotoxicity with three different methods (MTT, PI, cell cycle analysis) and genotoxicity with the comet assay. In the correlation analysis all the toxicological results were compared with the chemical composition of the samples. All the samples induced dose-dependent increases in the studied parameters. Combustion technology greatly affected the emissions and the concomitant toxicological responses. The modern automated boilers were usually the least potent inducers of most of the parameters while emissions from the old technology log wood boiler were the most potent. In correlation analysis, the PAH and other organic composition and inorganic ash composition affected the toxicological responses differently. In conclusion, combustion technology largely affects the particulate emissions and their toxic potential this being reflected in substantially larger responses in devices with incomplete combustion. These differences become emphasized when the large emission factors from old technology appliances are taken into account.
Wu, Huanan; Zhu, Yu; Bian, Songwei; Ko, Jae Hac; Li, Sam Fong Yau; Xu, Qiyong
2018-03-01
As a byproduct of municipal solid waste incineration (MSWI) plant, fly ash is becoming a challenge for waste management in recent years. In this study, MSWI fly ash (FA) was evaluated for the potential capacity of odorous gas H 2 S removal. Results showed that fly ash demonstrated longer breakthrough time and higher H 2 S capacities than coal fly ash and sandy soil, due to its high content of alkali oxides of metals including heavy metals. H 2 S adsorption capacities of FA1 and FA2 were 15.89 and 12.59 mg H 2 S/g, respectively for 750 ppm H 2 S. The adsorption of H 2 S on fly ash led to formation of elemental sulfur and metal sulfide. More importantly, the formation of metal sulfide significantly reduced the leachability of heavy metals, such as Cr, Cu, Cd and Pb as shown by TCLP tests. The adsorption isotherms fit well with Langmuir model with the correlation coefficient over 0.99. The adsorption of H 2 S on fly ash features simultaneous H 2 S removal and stabilization and heavy metals found in most MSWI fly ash, making fly ash the potential low cost recycled sorbent material. Copyright © 2017 Elsevier Ltd. All rights reserved.
Biogas purification with biomass ash.
Fernández-Delgado Juárez, M; Mostbauer, P; Knapp, A; Müller, W; Tertsch, S; Bockreis, A; Insam, H
2018-01-01
The aim of the study was to investigate the option to purify biogas from small-scale biogas plants by entrapping CO 2 and H 2 S with regionally available biomass ash. Connected to the existing biogas plant Neustift (Tyrol) wood ash placed in a 1 m 3 container was used as a trap for CO 2 and H 2 S in the biogas. With the process conditions chosen, for a period of a few hours CO 2 was trapped resulting in pure methane. The removal of H 2 S was much longer-lasting (up to 34 d). The cumulative H 2 S uptake by the biomass ash ranged from 0.56 to 1.25 kg H 2 S per ton of ash. The pH of the ash and the leachability of Lead and Barium were reduced by the flushing with biogas, however toxicity towards plants was increased thus reducing the potential of ash use in agriculture. It can be concluded that biomass ash may be used for removal of hydrogen sulphide from biogas in small and medium biogas plants. The economic evaluation, however, indicated that the application of this system is limited by transport distances for the ash and its potential use afterwards. Copyright © 2017 Elsevier Ltd. All rights reserved.
Use of Brazilian sugarcane bagasse ash in concrete as sand replacement
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sales, Almir, E-mail: almir@ufscar.b; Lima, Sofia Araujo, E-mail: sofiaalima@yahoo.com.b
2010-06-15
Sugarcane today plays a major role in the worldwide economy, and Brazil is the leading producer of sugar and alcohol, which are important international commodities. The production process generates bagasse as a waste, which is used as fuel to stoke boilers that produce steam for electricity cogeneration. The final product of this burning is residual sugarcane bagasse ash (SBA), which is normally used as fertilizer in sugarcane plantations. Ash stands out among agroindustrial wastes because it results from energy generating processes. Many types of ash do not have hydraulic or pozzolanic reactivity, but can be used in civil construction asmore » inert materials. The present study used ash collected from four sugar mills in the region of Sao Carlos, SP, Brazil, which is one of the world's largest producers of sugarcane. The ash samples were subjected to chemical characterization, sieve analysis, determination of specific gravity, X-ray diffraction, scanning electron microscopy, and solubilization and leaching tests. Mortars and concretes with SBA as sand replacement were produced and tests were carried out: compressive strength, tensile strength and elastic modulus. The results indicated that the SBA samples presented physical properties similar to those of natural sand. Several heavy metals were found in the SBA samples, indicating the need to restrict its use as a fertilizer. The mortars produced with SBA in place of sand showed better mechanical results than the reference samples. SBA can be used as a partial substitute of sand in concretes made with cement slag-modified Portland cement.« less
On the removal of hexavalent chromium from a Class F fly ash.
Huggins, F E; Rezaee, M; Honaker, R Q; Hower, J C
2016-05-01
Coarse and fine samples of a Class F fly ash obtained from commercial combustion of Illinois bituminous coal have been exposed to two long-term leaching tests designed to simulate conditions in waste impoundments. ICP-AES analysis indicated that the coarse and fine fly ash samples contained 135 and 171mg/kg Cr, respectively. Measurements by XAFS spectroscopy showed that the ash samples originally contained 5 and 8% of the chromium, respectively, in the hexavalent oxidation state, Cr(VI). After exposure to water for more than four months, the percentage of chromium as Cr(VI) in the fly-ash decreased significantly for the coarse and fine fly-ash in both tests. Combining the XAFS data with ICP-AES data on the concentration of chromium in the leachates indicated that, after the nineteen-week-long, more aggressive, kinetic test on the coarse fly ash, approximately 60% of the Cr(VI) had been leached, 20% had been reduced to Cr(III) and retained in the ash, and 20% remained as Cr(VI) in the ash. In contrast, during the six-month-long baseline test, very little Cr was actually leached from either the coarse or the fine fly-ash (<0.1mg/kg); rather, about 66% and 20%, respectively, of the original Cr(VI) in the coarse and fine fly-ash was retained in the ash in that form, while the remainder, 34% and 80%, respectively, was reduced and retained in the ash as Cr(III). The results are interpreted as indicating that Cr(VI) present in Class F fly-ash can be reduced to Cr(III) when in contact with water and that such chemical reduction can compete with physical removal of Cr(VI) from the ash by aqueous leaching. Copyright © 2016 Elsevier Ltd. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Linville, Jessica L.; Shen, Yanwen; Ignacio-de Leon, Patricia A.
Here, a modified version of an in-situ CO 2 removal process was applied during AD of food waste with two types of walnut shell biochar (WSB) at bench-scale under batch operating mode. Compared to the coarse WSB, the fine WSB has a higher ash content (43 vs. 36 wt%) and higher concentrations of calcium (31 vs. 19 wt% of ash), magnesium (8.4 vs. 5.6 wt% of ash) and sodium (23.4 vs. 0.3 wt% of ash), but a lower potassium concentration (0.2 vs. 40% wt% of ash). The 0.96 - 3.83 g biochar (g VS added) -1 fine WSB amended digestersmore » produced biogas with 77.5-98.1% CH 4 content by removing 40-96% of the CO 2 compared to the control digesters at mesophilic and thermophilic temperature conditions. In a direct comparison at 1.83 g biochar (g VS added) -1, the fine WSB amended digesters (85.7% CH 4 content and 61% CO 2 removal) outperformed the coarse WSB amended digesters (78.9% CH 4 content and 51% CO 2 removal). Biochar addition also increased alkalinity as CaCO3 from 2,800 mg L -1 in the control digesters to 4,800-6,800 mg L -1 providing process stability for food waste AD.« less
Linville, Jessica L; Shen, Yanwen; Ignacio-de Leon, Patricia A; Schoene, Robin P; Urgun-Demirtas, Meltem
2017-06-01
A modified version of an in-situ CO 2 removal process was applied during anaerobic digestion of food waste with two types of walnut shell biochar at bench scale under batch operating mode. Compared with the coarse walnut shell biochar, the fine walnut shell biochar has a higher ash content (43 vs. 36 wt%) and higher concentrations of calcium (31 vs. 19 wt% of ash), magnesium (8.4 vs. 5.6 wt% of ash) and sodium (23.4 vs. 0.3 wt% of ash), but a lower potassium concentration (0.2 vs. 40% wt% of ash). The 0.96-3.83 g biochar (g VS added ) -1 fine walnut shell biochar amended digesters produced biogas with 77.5%-98.1% CH 4 content by removing 40%-96% of the CO 2 compared with the control digesters at mesophilic and thermophilic temperature conditions. In a direct comparison at 1.83 g biochar (g VS added ) -1 , the fine walnut shell biochar amended digesters (85.7% CH 4 content and 61% CO 2 removal) outperformed the coarse walnut shell biochar amended digesters (78.9% CH 4 content and 51% CO 2 removal). Biochar addition also increased alkalinity as CaCO 3 from 2800 mg L -1 in the control digesters to 4800-6800 mg L -1 , providing process stability for food waste anaerobic digestion.
Cadmium Removal from Contaminated Water Using Polyelectrolyte-Coated Industrial Waste Fly Ash
Olabemiwo, Fatai A.; Oyehan, Tajudeen A.; Khaled, Mazen
2017-01-01
Fly ash (FA) is a major industrial waste generated from power stations that add extra cost for proper disposal. Recent research efforts have consequently focused on developing ways to make use of FA in environmentally sound applications. This study, therefore, investigates the potential ability of raw fly ash (RFA) and polyelectrolyte-coated fly ash (PEFA) to remove cadmium (Cd) from polluted water. Using layer-by-layer approach, functionalized fly ash was coated with 20 layers from 0.03% (v/v) of cationic poly(diallyldimethylammonium chloride) (PDADMAC) and anionic polystyrene sulfonate (PSS) solutions. Both surface morphology and chemical composition of the adsorbent (PEFA) were characterized using Field-Emission Scanning Electron Microscope (FE-SEM), X-Ray Diffraction (XRD), Fourier-Transform Infrared (FTIR), and X-Ray Fluorescence (XRF) techniques. The effects of pH, adsorbent dosage, contact time, initial contaminant concentration, and mixing rate of the adsorption of Cd were also studied in batch mode experiments. Results of the study revealed that a 4.0 g/L dosage of PEFA removed around 99% of 2.0 mg/L of Cd in 15 min at 150 rpm compared to only 27% Cd removal achieved by RFA under the same conditions. Results also showed that adsorption by PEFA followed both Langmuir and Freundlich models with correlation coefficients of 98% and 99%, respectively. PMID:28680373
Linville, Jessica L.; Shen, Yanwen; Ignacio-de Leon, Patricia A.; ...
2017-05-10
Here, a modified version of an in-situ CO 2 removal process was applied during AD of food waste with two types of walnut shell biochar (WSB) at bench-scale under batch operating mode. Compared to the coarse WSB, the fine WSB has a higher ash content (43 vs. 36 wt%) and higher concentrations of calcium (31 vs. 19 wt% of ash), magnesium (8.4 vs. 5.6 wt% of ash) and sodium (23.4 vs. 0.3 wt% of ash), but a lower potassium concentration (0.2 vs. 40% wt% of ash). The 0.96 - 3.83 g biochar (g VS added) -1 fine WSB amended digestersmore » produced biogas with 77.5-98.1% CH 4 content by removing 40-96% of the CO 2 compared to the control digesters at mesophilic and thermophilic temperature conditions. In a direct comparison at 1.83 g biochar (g VS added) -1, the fine WSB amended digesters (85.7% CH 4 content and 61% CO 2 removal) outperformed the coarse WSB amended digesters (78.9% CH 4 content and 51% CO 2 removal). Biochar addition also increased alkalinity as CaCO3 from 2,800 mg L -1 in the control digesters to 4,800-6,800 mg L -1 providing process stability for food waste AD.« less
NASA Astrophysics Data System (ADS)
Wang, Qingyu; He, Lingfeng; Shi, Liang; Chen, Xiaogang; Chen, Xin; Xu, Zizhen; Zhang, Yongli
2018-03-01
Using high temperature activated sodium flying ash and carboxymethyl chitosan as raw material to prepare carboxymethylchitosan wrapping fly-ash adsorbent (CWF), combined with iron-carbon micro-electrolysis treatment of simulated and actual printing and dyeing wastewater. The conditions for obtaining are from the literature: the best condition for CWF to treat simulated printing and dyeing wastewater pretreated with iron-carbon micro-electrolysis is that the mixing time is 10min, the resting time is 30 min, pH=6, and the adsorbent dosage is 0.75 g/L. The results showed that COD removal efficiency and decoloration rate were above 97 %, and turbidity removal rate was over 90 %. The optimum dyeing conditions were used to treat the dyeing wastewater. The decolorization rate was 97.30 %, the removal efficiency of COD was 92.44 %, and the turbidity removal rate was 90.37 %.
Adsorption of malachite green dye from aqueous solution on the bamboo leaf ash
NASA Astrophysics Data System (ADS)
Kuntari, Priwidyanjati, Dessyntha Anggiani
2017-12-01
Bamboo leaf ash has been developed as an adsorbent material for removal malachite green from aqueous solution. Adsorption parameters have studied are contact time and initial pH. The effect of contact time and pH were examined in the batch adsorption processes. The physicochemical characters of bamboo leaf ash were investigated by using X-Ray Diffraction (XRD) and FT-IR spectroscopy. Malachite green concentration was determined by UV-Vis spectrophotometer. FT-IR spectrogram of bamboo leaf ash shows that typical fingerprint of adsorbent material with Si-O-Si or Al-O-Al group. The X-ray diffractograms of bamboo leaf ash show that adsorbent material has a highly amorphous nature. The percentage of adsorption was showed raised with increasing contact time. The optimum removal of malachite green when the initial dye concentration, initial pH, weight of adsorbent and contact time was 20 mg/L, 7, 0.25 g and 75 minutes respectively.
NASA Technical Reports Server (NTRS)
Grindle, Thomas J.; Burcham, Frank W., Jr.
2003-01-01
The National Aeronautics and Space Administration (NASA) DC-8 airborne sciences research airplane inadvertently flew through a diffuse volcanic ash cloud of the Mt. Hekla volcano in February 2000 during a flight from Edwards Air Force Base (Edwards, California) to Kiruna, Sweden. Although the ash plume was not visible to the flight crew, sensitive research experiments and instruments detected it. In-flight performance checks and postflight visual inspections revealed no damage to the airplane or engine first-stage fan blades; subsequent detailed examination of the engines revealed clogged turbine cooling air passages. The engines were removed and overhauled. This paper presents volcanic ash plume analysis, trajectory from satellites, analysis of ash particles collected in cabin air heat exchanger filters and removed from the engines, and data from onboard instruments and engine conditions.
Samuel J. Fahrner; Mark Abrahamson; Robert C. Venette; Brian H. Aukema
2017-01-01
Emerald ash borer is an invasive beetle causing significant mortality of ash trees (Fraxinus spp.) in North America and western Russia. The invasive range has expanded to more than half of the states in the United States since the initial detection in Michigan, USA in 2002. Emerald ash borer is typically managed with a combination of techniques...
Survival of emerald ash borer in wood chips
Deborah G. McCullough; Therese M. Poland; David Cappaert
2003-01-01
Tremendous numbers of infested ash trees are being removed for control and ultimate eradication of the exotic emerald ash borer (EAB), Agrilus planipennis Fairmaire (Coleoptera: Buprestidae) which was discovered in southeastern Michigan and Windsor, Ontario in 2002. Quarantine regulations have been imposed which restrict movement of all life stages...
Tao, Hu-Chun; Lei, Tao; Shi, Gang; Sun, Xiao-Nan; Wei, Xue-Yan; Zhang, Li-Juan; Wu, Wei-Min
2014-01-15
Based on environmental and energetic analysis, a novel combined approach using bioelectrochemical systems (BES) followed by electrolysis reactors (ER) was tested for heavy metals removal from fly ash leachate, which contained high detectable levels of Zn, Pb and Cu according to X-ray diffraction analysis. Acetic acid was used as the fly ash leaching agent and tested under various leaching conditions. A favorable condition for the leaching process was identified to be liquid/solid ratio of 14:1 (w/w) and leaching duration 10h at initial pH 1.0. It was confirmed that the removal of heavy metals from fly ash leachate with the combination of BESs and ER is feasible. The metal removal efficiency was achieved at 98.5%, 95.4% and 98.1% for Cu(II), Zn(II), and Pb(II), respectively. Results of scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) indicated that Cu(II) was reduced and recovered mainly as metal Cu on cathodes related to power production, while Zn(II) and Pb(II) were not spontaneously reduced in BESs without applied voltage and basically electrolyzed in the electrolysis reactors. Copyright © 2013 Elsevier B.V. All rights reserved.
Mercury capture by native fly ash carbons in coal-fired power plants
Hower, James C.; Senior, Constance L.; Suuberg, Eric M.; Hurt, Robert H.; Wilcox, Jennifer L.; Olson, Edwin S.
2013-01-01
The control of mercury in the air emissions from coal-fired power plants is an on-going challenge. The native unburned carbons in fly ash can capture varying amounts of Hg depending upon the temperature and composition of the flue gas at the air pollution control device, with Hg capture increasing with a decrease in temperature; the amount of carbon in the fly ash, with Hg capture increasing with an increase in carbon; and the form of the carbon and the consequent surface area of the carbon, with Hg capture increasing with an increase in surface area. The latter is influenced by the rank of the feed coal, with carbons derived from the combustion of low-rank coals having a greater surface area than carbons from bituminous- and anthracite-rank coals. The chemistry of the feed coal and the resulting composition of the flue gas enhances Hg capture by fly ash carbons. This is particularly evident in the correlation of feed coal Cl content to Hg oxidation to HgCl2, enhancing Hg capture. Acid gases, including HCl and H2SO4 and the combination of HCl and NO2, in the flue gas can enhance the oxidation of Hg. In this presentation, we discuss the transport of Hg through the boiler and pollution control systems, the mechanisms of Hg oxidation, and the parameters controlling Hg capture by coal-derived fly ash carbons. PMID:24223466
Pei, Si-Lu; Pan, Shu-Yuan; Li, Ye-Mei; Chiang, Pen-Chi
2017-09-19
A high-gravity carbonation process was deployed at a petrochemical plant using petroleum coke fly ash and blowdown wastewater to simultaneously mineralized CO 2 and remove nitrogen oxides and particulate matters from the flue gas. With a high-gravity carbonation process, the CO 2 removal efficiency was found to be 95.6%, corresponding to a capture capacity of 600 kg CO 2 per day, at a gas flow rate of 1.47 m 3 /min under ambient temperature and pressure. Moreover, the removal efficiency of nitrogen oxides and particulate matters was 99.1% and 83.2%, respectively. After carbonation, the reacted fly ash was further utilized as supplementary cementitious materials in the blended cement mortar. The results indicated that cement with carbonated fly ash exhibited superior compressive strength (38.1 ± 2.5 MPa at 28 days in 5% substitution ratio) compared to the cement with fresh fly ash. Furthermore, the environmental benefits for the high-gravity carbonation process using fly ash were critically assessed. The energy consumption of the entire high-gravity carbonation ranged from 80 to 169 kWh/t-CO 2 (0.29-0.61 GJ/t-CO 2 ). Compared with the scenarios of business-as-usual and conventional carbon capture and storage plant, the economic benefit from the high-gravity carbonation process was approximately 90 and 74 USD per ton of CO 2 fixation, respectively.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Rich, S.R.
1987-02-01
The report gives results of preliminary performance evaluations and economic analyses of the Advanced Energy Dynamics (AED) electrostatic dry coal-cleaning process. Grab samples of coal-feed-product coals were obtained from 25 operating physical coal-cleaning (PCC) plants. These samples were analyzed for ash, sulfur, and energy content and splits of the original samples of feed run-of-mine coal were provided for bench-scale testing in an electrostatic separation apparatus. The process showed superior sulfur-removal performance at equivalent cost and energy-recovery levels. The ash-removal capability of the process was not evaluated completely: overall, ash-removal results indicated that the process did not perform as well asmore » the PCC plants.« less
Madzivire, Godfrey; Maleka, Peane P; Vadapalli, Viswanath R K; Gitari, Wilson M; Lindsay, Robert; Petrik, Leslie F
2014-01-15
Mining of coal is very extensive and coal is mainly used to produce electricity. Coal power stations generate huge amounts of coal fly ash of which a small amount is used in the construction industry. Mining exposes pyrite containing rocks to H2O and O2. This results in the oxidation of FeS2 to form H2SO4. The acidic water, often termed acid mine drainage (AMD), causes dissolution of potentially toxic elements such as, Fe, Al, Mn and naturally occurring radioactive materials such as U and Th from the associated bedrock. This results in an outflow of AMD with high concentrations of sulphate ions, Fe, Al, Mn and naturally occurring radioactive materials. Treatment of AMD with coal fly ash has shown that good quality water can be produced which is suitable for irrigation purposes. Most of the potentially toxic elements (Fe, Al, Mn, etc) and substantial amounts of sulphate ions are removed during treatment with coal fly ash. This research endeavours to establish the fate of the radioactive materials in mine water with coal fly ash containing radioactive materials. It was established that coal fly ash treatment method was capable of removing radioactive materials from mine water to within the target water quality range for drinking water standards. The alpha and beta radioactivity of the mine water was reduced by 88% and 75% respectively. The reduced radioactivity in the mine water was due to greater than 90% removal of U and Th radioactive materials from the mine water after treatment with coal fly ash as ThO2 and UO2. No radioisotopes were found to leach from the coal fly ash into the mine water. Copyright © 2013 Elsevier Ltd. All rights reserved.
Proven clean coal technology at work: The Provence 250 MW CFB boiler
DOE Office of Scientific and Technical Information (OSTI.GOV)
Lucat, P.; Jacquet, L.; Roulet, V.
The successful start-up, in the last months of 1995, of the 250 MW Provence/Gardanne unit represents a significant milestone in the development of atmospheric Circulating Fluidized Bed (CFB) boilers for power stations. This high performance unit (over 700 tonnes/hour of steam at 169 bar, 567 C, with reheat at 566 C) has been in operation since April 1996. It is the first CFB boiler in the world to reach such a capacity. CFB boilers, with their excellent SO{sub 2} and NOx emission control capability, are today recognized as a very attractive Clean Coal Technology, particularly because of their simplicity. Themore » Provence/Gardanne project is part of a French development program for large CFB boilers which has been elaborated in the perspective of domestic applications (mainly future semi-base load units) and of the overseas market. It responds to the converging interests of Electricite de France (EDF), Charbonnages de France (CdF)and GEC ALSTHOM Stein Industrie. Besides comprehensive R and D-type investigations aiming at an in-depth understanding of the CFB process and preparing for future scale-up and development, this program has already been marked by two outstanding commercial repowering projects: a 125 MW unit, in operation since 1990 at the Emile Huchet Power Station, and the 250 MW Provence unit. These boilers have been designed and supplied by GEC ALSTHOM Stein Industrie in the framework of their long standing cooperation with Lurgi, a pioneer of the CFB process. The main components are: (1) Furnace; (2) Cyclone; (3) Back-pass; (4) Ash cooler; (5) External Heat Exchanger. However, a brief discussion of some key design options affecting bed performance is necessary to better understand this technology. The paper describes the design of the system, the retrofitting project at Emile Huchet/Carling, and then gives background information on the Provence/Gardanne retrofit, describing SO{sub 2} emissions, the 250 MW boiler, and results from the performance tests. The recent performance tests as well as the operating experience already accumulated demonstrates that the Provence Clean Energy Project participants have successfully overcome the scale-up challenge represented by the construction of the first 250 MW CFB boiler in the world. This simple and attractive clean coal technology is now ready for many commercial applications in power stations. Units up to 300-400 MW can be built right now, using the lessons learned at Provence. Development of 600 MW-class CFB boilers, subcritical or supercritical, appears within reach in the near future.« less
NASA Astrophysics Data System (ADS)
Ctvrtnickova, T.; Mateo, M. P.; Yañez, A.; Nicolas, G.
2011-04-01
Presented work brings results of Laser-Induced Breakdown Spectroscopy (LIBS) and Thermo-Mechanical Analysis (TMA) of coals and coal blends used in coal fired power plants all over Spain. Several coal specimens, its blends and corresponding laboratory ash were analyzed by mentioned techniques and results were compared to standard laboratory methods. The indices of slagging, which predict the tendency of coal ash deposition on the boiler walls, were determined by means of standard chemical analysis, LIBS and TMA. The optimal coal suitable to be blended with the problematic national lignite coal was suggested in order to diminish the slagging problems. Used techniques were evaluated based on the precision, acquisition time, extension and quality of information they could provide. Finally, the applicability of LIBS and TMA to the successful calculation of slagging indices is discussed and their substitution of time-consuming and instrumentally difficult standard methods is considered.
NASA Astrophysics Data System (ADS)
Kusmiyati, L., Puspita Adi; Deni, V.; Robi Indra, S.; Islamica, Dlia; Fuadi, M.
2016-04-01
Removal of vertigo blue dye from batik textile wastewater was studied by adsorptionprocess onto activated carbon (AC) and coal bottom ash (CBA).The influence of experimental conditions (pH solution, dye concentration, and contact time) were studied on the both adsorbents. At equilibrium conditions, the data were fitted to Langmuir and Freundlich adsorption models. The maximum adsorption capacity calculated from the Langmuir model for carbon active was 6.29mg/g at pH that found to be considerably higher than that obtained for coal bottom ash 3.72mg/g pH 9. From Freundlich model, the maximum adsorption capacity is less for coal bottom ash (pH 9) than that for carbon active (pH4).
Iino, Fukuya; Takasuga, Takumi; Touati, Abderrahmane; Gullett, Brian K
2003-01-01
The toxic equivalency (TEQ) values of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs) are predicted with a model based on the homologue concentrations measured from a laboratory-scale reactor (124 data points), a package boiler (61 data points), and operating municipal waste incinerators (114 data points). Regardless of the three scales and types of equipment, the different temperature profiles, sampling emissions and/or solids (fly ash), and the various chemical and physical properties of the fuels, all the PCDF plots showed highly linear correlations (R(2)>0.99). The fitting lines of the reactor and the boiler data were almost linear with slope of unity, whereas the slope of the municipal waste incinerator data was 0.86, which is caused by higher predicted values for samples with high measured TEQ. The strong correlation also implies that each of the 10 toxic PCDF congeners has a constant concentration relative to its respective total homologue concentration despite a wide range of facility types and combustion conditions. The PCDD plots showed significant scatter and poor linearity, which implies that the relative concentration of PCDD TEQ congeners is more sensitive to variations in reaction conditions than that of the PCDF congeners.
Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube
NASA Astrophysics Data System (ADS)
Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.
2015-02-01
Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.
Kuang, Min; Li, Zhengqi; Xu, Shantian; Zhu, Qunyi
2011-04-15
Within a Mitsui Babcock Energy Limited down-fired pulverized-coal 350 MW(e) utility boiler, in situ experiments were performed, with measurements taken of gas temperatures in the burner and near the right-wall regions, and of gas concentrations (O(2) and NO) from the near-wall region. Large combustion differences between zones near the front and rear walls and particularly high NO(x) emissions were found in the boiler. With focus on minimizing these problems, a new technology based on multiple-injection and multiple-staging has been developed. Combustion improvements and NO(x) reductions were validated by investigating three aspects. First, numerical simulations of the pulverized-coal combustion process and NO(x) emissions were compared in both the original and new technologies. Good agreement was found between simulations and in situ measurements with the original technology. Second, with the new technology, gas temperature and concentration distributions were found to be symmetric near the front and rear walls. A relatively low-temperature and high-oxygen-concentration zone formed in the near-wall region that helps mitigate slagging in the lower furnace. Third, NO(x) emissions were found to have decreased by as much as 50%, yielding a slight decrease in the levels of unburnt carbon in the fly ash.
Effect of time on dyeing wastewater treatment
NASA Astrophysics Data System (ADS)
Ye, Tingjin; Chen, Xin; Xu, Zizhen; Chen, Xiaogang; Shi, Liang; He, Lingfeng; Zhang, Yongli
2018-03-01
The preparation of carboxymethylchitosan wrapping fly-ash adsorbent using high temperature activated fly ash and sodium carboxymethyl chitosan (CWF), as with the iron-carbon micro-electrolysis process simulation and actual printing and dyeing wastewater. The effects of mixing time and static time on decolorization ratio, COD removing rate and turbidness removing rate were investigated. The experimental results show that the wastewater stirring times on the decolorization rate and COD removal rate and turbidity removal rate influence, with increasing of the stirring time, three showed a downward trend, and reached the peak at 10 min time; wastewater time on the decolorization ratio and COD removing efficiency and turbidness removing rate influence, along with standing time increase, three who declined and reached the maximum in 30min time.
Comparing soil and pond ash feedlot pen surfaces for environmental management
USDA-ARS?s Scientific Manuscript database
Removing manure and replacing soil to maintain pen surfaces is expensive. Pond ash (PA), a coal-fired electrical generation by-product, has good support qualities. A study was conducted comparing the performance of pond ash (PA) surfaced pens with soil surface (SS) pens. Four pens of an eight pen se...
Removal of introduced inorganic content from chipped forest residues via air classification
Lacey, Jeffrey A.; Aston, John E.; Westover, Tyler L.; ...
2015-08-04
Inorganic content in biomass decreases the efficiency of conversion processes, especially thermochemical conversions. The combined concentrations of specific ash forming elements are the primary attributes that cause pine residues to be considered a degraded energy conversion feedstock, as compared to clean pine. Air classification is a potentially effective and economical tool to isolate high inorganic content biomass fractions away from primary feedstock sources to reduce their ash content. In this work, loblolly pine forest residues were air classified into 10 fractions whose ash content and composition were measured. Ash concentrations were highest in the lightest fractions (5.8–8.5 wt%), and inmore » a heavy fraction of the fines (8.9–15.1 wt%). The removal of fractions with high inorganic content resulted in a substantial reduction in the ash content of the remaining biomass in forest thinnings (1.69–1.07 wt%) and logging residues (1.09–0.68 wt%). These high inorganic content fractions from both forest residue types represented less than 7.0 wt% of the total biomass, yet they contained greater than 40% of the ash content by mass. Elemental analysis of the air classified fractions revealed the lightest fractions were comprised of high concentrations of soil elements (silicon, aluminum, iron, sodium, and titanium). However, the elements of biological origin including calcium, potassium, magnesium, sulfur, manganese, and phosphorous were evenly distributed throughout all air classified fractions, making them more difficult to isolate into fractions with high mineral concentrations. Under the conditions reported in this study, an economic analysis revealed air classification could be used for ash removal for as little as $2.23 per ton of product biomass. As a result, this study suggests air classification is a potentially attractive technology for the removal of introduced soil minerals from pine forest residues.« less
NASA Astrophysics Data System (ADS)
Malhotra, Chetan; Patil, Rajshree; Kausley, Shankar; Ahmad, Dilshad
2013-06-01
Rice-husk-ash is used as the base material for developing novel compositions to deal with the challenge of purifying drinking water in low-income households in India. For example, rice-husk-ash cast in a matrix of cement and pebbles can be formed into a filtration bed which can trap up to 95% of turbidity and bacteria present in water. This innovation was proliferated in villages across India as a do-it-yourself rural water filter. Another innovation involves embedding silver nanoparticles within the rice husk ash matrix to create a bactericidal filtration bed which has now been commercialized in India as a low-cost for-profit household water purifier. Other innovations include the impregnation of rice-husk-ash with iron hydroxide for the removal of arsenic from water and the impregnation of rice-husk ash with aluminum hydroxide for the removal of fluoride ions from water which together have the potential to benefit over 100 million people across India who are suffering from the health effects of drinking groundwater contaminated with arsenic and fluoride.
Pilot-Scale Demonstration of Pefi's Oxygenated Transportation Fuels Production Technology
DOE Office of Scientific and Technical Information (OSTI.GOV)
None
Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method ofmore » liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.« less
Roy, Uttariya; Sengupta, Shubhalakshmi; Banerjee, Priya; Das, Papita; Bhowal, Avijit; Datta, Siddhartha
2018-06-18
This study focuses on the investigation of removal of textile dye (Reactive Yellow) by a combined approach of sorption integrated with biodegradation using low cost adsorbent fly ash immobilized with Pseudomonas sp. To ensure immobilization of bacterial species on treated fly ash, fly ash with immobilized bacterial cells was characterized using Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and fluorescence microscopy. Comparative batch studies were carried out using Pseudomonas sp, fly ash and immobilized Pseudomonas sp on flyash and were observed that immobilized Pseudomonas sp on flyash acted as better decolourizing agent. The optimized pH, temperature, and immobilized adsorbent dosage for highest percentage of dye removal were observed to be pH 6, 303 K, 1.2 g/L in all the cases. At optimum condition, the highest percentage of dye removal was found to be 88.51%, 92.62% and 98.72% for sorption (flyash), biodegradation (Pseudomonas sp) and integral approach (Pseudomonas sp on flyash) respectively. Optimization of operating parameters of textile dye decolourization was done by response surface methodology (RSM) using Design Expert 7 software. Phytotoxicity evaluation with Cicer arietinum revealed that seeds exposed to untreated dye effluents showed considerably lower growth, inhibited biochemical, and enzyme parameters with compared to those exposed to treated textile effluents. Thus this immobilized inexpensive technique could be used for removal of synthetic dyes present in textile wastewater. Copyright © 2018 Elsevier Ltd. All rights reserved.
Chemical Characterization of Bed Material Coatingsby LA-ICP-MS and SEM-EDS
NASA Astrophysics Data System (ADS)
Piispanen, M. H.; Mustonen, A. J.; Tiainen, M. S.; Laitinen, R. S.
Bed material coatings and the consequent agglomeration of bed material are main ash-related problems in FB-boilers. The bed agglomeration is a particular problem when combusting biofuels and waste materials. Whereas SEM-EDS together with automated image processing has proven to be a convenient method to study compositional distribution in coating layers and agglomerates, it is a relatively expensive technique and is not necessarily widely available. In this contribution, we explore the suitability of LA-ICP-MS to provide analogous information of the bed.
Proceedings: pellet fuels conference
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
1995-12-31
The conference brought together professionals from the process- engineered-fuels (PEF), utility, paper, plastics, and boiler industries. Although the last two decades have produced technical breakthroughs, efforts to advance PEF must now focus on increasing commercial breakthroughs. Successful commercialization will depend on increasing supplier, consumer, and regulator confidence and support by demonstrating the performance and value of PEF products. Speakers provided updates on how PEF technology is evolving with respect to technical, economic, and regulatory challenges. Actions critical toward full commercialization of PEF were then considered. Discussion groups addressed materials sourcing, fuel processing and transportation, combustion, and ash handling.
Level I Energy and Water Survey, ERDC-CERL, Champaign, IL
2015-05-12
heating will allow for better capacity distribution, optimized boiler fire rates, and the flexibility of moving to possibly more efficient methods in the...by 108 hrs/week. The heat transfer coefficient of the areas served by the FCUs was calculat- ed to estimate the energy savings by operating the HVAC...configuration is not op- timal and should be retrofitted. F&S recommended removing one of the 1968 Cleaver Brooks fire -tube boilers and replacing it with two
Cason, Errol D; Williams, Peter J; Ojo, Elizabeth; Castillo, Julio; DeFlaun, Mary F; van Heerden, Esta
2017-05-01
Most of the power generation globally is by coal-fired power plants resulting in large stockpiles of fly ash. The trace elements associated with the ash particles are subjected to the leaching effects of precipitation which may lead to the subsequent contamination of surface and groundwater systems. In this study, we successfully demonstrate an efficient and sustainable dual treatment remediation strategy for the removal of high levels of Cr 6+ and SO 4 2- introduced by fly ash leachate generated by a power station situation in Mpumalanga, South Africa. The treatment consisted of a primary fixed-bed bioreactor kept at a reduction potential for Cr 6+ reduction. Metagenome sequencing clearly indicated a diverse bacterial community containing various bacteria, predominantly of the phylum Proteobacteria which includes numerous species known for their ability to detoxify metals such as Cr 6+ . This was followed by a secondary BaCO 3 /dispersed alkaline substrate column for SO 4 2- removal. The combination of these two systems resulted in the removal of 99% Cr 6+ and 90% SO 4 2- . This is the first effective demonstration of an integrated system combining a biological and chemical strategy for the remediation of multi-contaminants present in fly ash leachate in South Africa.
Staged, High-Pressure Oxy-Combustion Technology: Development and Scale-Up
DOE Office of Scientific and Technical Information (OSTI.GOV)
Axelbaum, Richard; Kumfer, Benjamin; Gopan, Akshay
The immediate need for a high efficiency, low cost carbon capture process has prompted the recent development of pressurized oxy-combustion. With a greater combustion pressure the dew point of the flue gas is increased, allowing for effective integration of the latent heat of flue gas moisture into the Rankine cycle. This increases the net plant efficiency and reduces costs. A novel, transformational process, named Staged, Pressurized Oxy-Combustion (SPOC), achieves additional step changes in efficiency and cost reduction by significantly reducing the recycle of flue gas. The research and development activities conducted under Phases I and II of this project (FE0009702)more » include: SPOC power plant cost and performance modeling, CFD-assisted design of pressurized SPOC boilers, theoretical analysis of radiant heat transfer and ash deposition, boiler materials corrosion testing, construction of a 100 kWth POC test facility, and experimental testing. The results of this project have advanced the technology readiness level (TRL) of the SPOC technology from 1 to 5.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Ward, C.; Hassan, S.; Mendonca, M.
2009-02-15
Accumulation and depuration of metals by an organism are underrepresented in the literature. We collected southern toads (Bufo terrestris) from coal by-product (ash)-contaminated and uncontaminated sites to examine metal concentrations over time. Toads were placed in four exposure regimes, then sacrificed periodically over a 5-month period, and whole-body metal levels were measured. Toads exposed to ash accumulated significant concentrations of metals. Metal concentrations changed throughout the experiment, and profiles of accumulation and depuration differed depending on the metal and exposure regime. Ash-exposed toads exhibited elevated levels of 11 of 18 metals measured. Increases ranged from 47.5% for Pb to moremore » than 5000% for As. Eight of 18 metals did not change in control toads, while 10 of 18 metals decreased in toads removed from ash, ranging from -25% for Co to -96% for Tl. Seven metals that decreased in toads removed from ash did not change in control toads.« less
Carbon-enriched coal fly ash as a precursor of activated carbons for SO2 removal.
Izquierdo, M T; Rubio, B
2008-06-30
Carbon-enriched coal fly ash was evaluated in this work as a low-cost adsorbent for SO2 removal from stack gases. The unburned carbon in coal fly ash was concentrated by mechanical sieving and vegetal oil agglomeration. The carbon concentrates were activated with steam at 900 degrees C in order to develop porosity onto the samples. The performance of these samples in the SO2 abatement was tested in the following conditions: 100 degrees C, 1000 ppmv SO2, 5% O2, 6% water vapor. A good SO2 removal capacity was shown by some of the studied samples that can be related to their textural properties. Cycles of SO2 adsorption/regeneration were carried out in order to evaluate the possibility of thermal regeneration and re-use of these carbons. Regeneration of the exhausted carbons was carried out at 400 degrees C of temperature and a flow of 25 ml/min of Ar. After each cycle, the SO2 removal capacity of the sample decreases.
Preparation of fly ash based zeolite for removal of fluoride from drinking water
NASA Astrophysics Data System (ADS)
Panda, Laxmidhar; Kar, Biswabandita; Dash, Subhakanta
2018-05-01
Fluoride contamination of drinking water is a worldwide phenomenon and scientists are working relentlessly to find ways to remove fluoride from drinking water. Out of the different methods employed for removal fluoride from drinking water adsorption process is the most suitable because in this process the adsorbent is regenerated and the process is cost effective. In the present study fly ash is used as the raw material, which is treated with alkali (NaOH) to form NaP1 zeolite. This zeolite is then subjected to characterization by standard procedures. It is found that the synthesized zeolite has more crystalline character than the raw fly ash and has also more voids and channels on its surface. The surface of the synthesized zeolite is modified with calcium chloride and the same is employed for removal of fluoride under varying pH, contact time, initial concentration of fluoride, temperature and adsorbent dose etc so as to assess the suitably or otherwise of the synthesized product.
Melting Behavior of Volcanic Ash relevant to Aviation Ash Hazard
NASA Astrophysics Data System (ADS)
Song, W.; Hess, K.; Lavallee, Y.; Cimarelli, C.; Dingwell, D. B.
2013-12-01
Volcanic ash is one of the major hazards caused by volcanic eruptions. In particular, the threat to aviation from airborne volcanic ash has been widely recognized and documented. In the past 12 years, more than 60 modern jet airplanes, mostly jumbo jets, have been damaged by drifting clouds of volcanic ash that have contaminated air routes and airport facilities. Seven of these encounters are known to have caused in-flight loss of engine power to jumbo jets carrying a total of more than 2000 passengers. The primary cause of engine thrust loss is that the glass in volcanic ash particles is generated at temperatures far lower than the temperatures in the combustion chamber of a jet engine ( i.e. > 1600 oC) and when the molten volcanic ash particles leave this hottest section of the engine, the resolidified molten volcanic ash particles will be accumulated on the turbine nozzle guide vanes, which reduced the effective flow of air through the engine ultimately causing failure. Thus, it is essential to investigate the melting process and subsequent deposition behavior of volcanic ash under gas turbine conditions. Although few research studies that investigated the deposition behavior of volcanic ash at the high temperature are to be found in public domain, to the best our knowledge, no work addresses the formation of molten volcanic ash. In this work, volcanic ash produced by Santiaguito volcano in Guatemala in November 8, 2012 was selected for study because of their recent activity and potential hazard to aircraft safety. We used the method of accessing the behavior of deposit-forming impurities in high temperature boiler plants on the basis of observations of the change in shape and size of a cylindrical coal ash to study the sintering and fusion phenomena as well as determine the volcanic ash melting behavior by using characteristic temperatures by means of hot stage microscope (HSM), different thermal analysis (DTA) and Thermal Gravimetric Analysis (TGA) to investigate the sintering process of volcanic ash. In order to analyze the mineral transformation and microstructure evolution, the qualitative as well as quantitative crystalline phase analysis of volcanic ash samples directly taken from furnace by per 100 oC in the range of between 100 and 1400 oC as well as evaluation of microstructure of volcanic ash taken from from furnace by per 20 oC in the range of between 1000 and 1300 oC has been made by X-ray diffraction (XRD) and observed by scanning electron microscopy (SEM). Finally, we obtain the viscosity temperature curve for volcanic ash during melting process on the basis of the characteristic temperature obtained by HSM.
DOE Office of Scientific and Technical Information (OSTI.GOV)
James C. Hower; Uschi M. Graham; Alan Dozier
2008-11-15
A combination of high-resolution transmission electron microscopy, scanning transmission electron microscopy, and electron energy-loss spectroscopy (HRTEM-STEM-EELS) was used to study fly ashes produced from the combustion of an eastern Kentucky coal at a southeastern-Kentucky wall-fired pulverized coal utility boiler retrofitted for low-NOx combustion. Fly ash was collected from individual hoppers in each row of the electrostatic precipitators (ESP) pollution-control system, with multiple hoppers sampled within each of the three rows. Temperatures within the ESP array range from about 200 {degree}C at the entry to the first row to <150{degree}C at the exit of the third row. HRTEM-STEM-EELS study demonstrated themore » presence of nanoscale (10 s nm) C agglomerates with typical soot-like appearance and others with graphitic fullerene-like nanocarbon structures. The minute carbon agglomerates are typically juxtaposed and intergrown with slightly larger aluminosilicate spheres and often form an ultrathin halo or deposit on the fly ash particles. The STEM-EELS analyses revealed that the nanocarbon agglomerates host even finer (<3 nm) metal and metal oxide particles. Elemental analysis indicated an association of Hg with the nanocarbon. Arsenic, Se, Pb, Co, and traces of Ti and Ba are often associated with Fe-rich particles within the nanocarbon deposits. 57 refs., 5 figs.« less
A Procedure for Determining the Resource Utilization Potential of Coal Ash.
1981-09-01
48 V Chapter Page Lime Replacement for Flue - Gas Desulfurization Ujnits . .. .. .. .. .. .. .. .. .. .. . .48 Refuse Pile Fire Abatemnent...exceeds the capability of a vacuum system to attain a satisfactory conveying rate. If thenfy ash is removed from the flue gas stream by a wet collector...the mixture some fertilizer value (21:44-45). Lime Replacement for Flue - Gas Desulfurization Units For conventional SO, lime-based removal systems
Emerald ash borer (Agrilus planipennis): Towards a classification of tree health and early detection
Matthew P. Peters; Louis R. Iverson; T. Davis Sydnor
2009-01-01
Forty-five green ash (Fraxinus pennsylvanica) street trees in Toledo, Ohio were photographed, measured, and visually rated for conditions related to emerald ash borer (Agrilus planipennis) (EAB) attacks. These trees were later removed, and sections were examined from each tree to determine the length of time that growth rates had...
Drivers for innovation in waste-to-energy technology.
Gohlke, Oliver; Martin, Johannes
2007-06-01
This paper summarizes developments made in the field of waste-to-energy technology between the 1980s and the present. In the USA, many waste-to-energy systems were developed in the 1980s and early 1990s. These plants generated power relatively efficiently (typically 23%) in 60 bar/ 443 degrees C boilers. Unfortunately, the development came to a stop when the US Supreme Court rejected the practice of waste flow control in 1994. Consequently, waste was directed to mega-landfills, associated with very negative environmental impacts. However, given landfill taxes and increased fuel prices, new waste-to-energy projects have recently been developed. Attractive premiums for renewable power production from municipal waste have been introduced in several European countries. This triggered important innovations in the field of improved energy recovery. Examples of modern waste-to-energy plants are Brescia and Amsterdam with net efficiencies of 24 and 30%, respectively. Incineration is traditionally preferred in Japan due to space constraints. New legislation promoted ash melting or gasification to obtain improved ash quality. However, these processes reduce the efficiency in terms of energy, cost and availability. A new oxygen-enriched waste-to-energy system is under development in order to better achieve the required inert ash quality.
Study of flame combustion of off-design binary coal blends in steam boilers
NASA Astrophysics Data System (ADS)
Kapustyanskii, A. A.
2017-07-01
Changes in the structure of the fuel consumption by the thermal power stations of Ukraine caused by failure in supplying anthracite from the Donets Basin are analyzed and the major tasks of maintaining the functioning of the coal industry are formulated. The possibility of using, in the near future, the flame combustion of off-design solid fuels in the power boilers of the thermal power plants and combined heat and power plants is studied. The article presents results of expert tests of the TPP-210A and TP-15 boilers under flame combustion of mixtures of anthracites, lean coal, and the coal from the RSA in various combinations. When combusting, such mixtures have higher values of the combustibles yield and the ash fusibility temperature. The existence of the synergetic effect in the flame combustion of binary coal blends with different degrees of metamorphism is discussed. A number of top-priority measures have been worked out that allow for switching over the boilers designed to be fired with anthracite to using blends of coals of different ranks. Zoned thermal analysis of the TP-15 boiler furnace was performed for numerical investigation of the temperature distribution between the furnace chamber zones and exploration of the possibility of the liquid slag disposal and the temperature conditions for realization of this process. A positive result was achieved by combusting anthracite culm (AC), the coal from the RSA, and their mixtures with lean coal within the entire range of the working loads of the boilers in question. The problems of normalization of the liquid slag flow were also successfully solved without closing the slag notch. The results obtained by balance experiments suggest that the characteristics of the flame combustion of a binary blend, i.e., the temperature conditions in the furnace, the support flame values, and the degree of the fuel burnout, are similar to the characteristics of the flame of the coal with a higher reactive capacity, which proves the existence of the synergetic effect in the processes of cocombustion of coals of various grades.
NASA Astrophysics Data System (ADS)
Korolev, E.; Barieva, E.; Eskin, A.
2018-05-01
A comprehensive study of combustible shale, common within Tatarstan and Ulyanovsk region, is carried out. The rocks physicochemical parameters are found to meet the power generating fuels requirements. The predictive estimate of ash products properties of combustible shale burning is held. Minding furnace process technology it is necessary to know mineral and organic components behavior when combustible shale is burnt. Since the first will determine slagging properties of energy raw materials, the second – its calorific value. In consideration of this the main research methods were X-ray, thermal and X-ray fluorescence analyses. Summing up the obtained results, we can draw to the following conclusions: 1. The combustible shale in Tatarstan and the Ulyanovsk region has predominantly low calorific value (Qb d = 5-9 MJ/kg). In order to enhance its efficiency and to reduce cost it is possible to conduct rocks burning together with some other organic or organic mineral power generating fuels. 2. High ash content (Ad = 60-80%) that causes a high external ballast content in shale implies the appropriateness of using this fuel resource next to its exploitation site. The acceptable distance to a consumer will reduce unproductive transportation charges for large ash and moisture masses. 3. The performed fuel ash components characteristics, as well as the yield and volatiles composition allow us to specify the basic parameters for boiler units, designed for the Volga combustible shale burning. 4. The noncombustible residual components composition shows that shale ash can be used in manufacture of materials of construction.
Vanadium Recovery from Oil Fly Ash by Carbon Removal and Roast-Leach Process
NASA Astrophysics Data System (ADS)
Jung, Myungwon; Mishra, Brajendra
2018-02-01
This research mainly focuses on the recovery of vanadium from oil fly ash by carbon removal and the roast-leach process. The oil fly ash contained about 85% unburned carbon and 2.2% vanadium by weight. A vanadium-enriched product was obtained after carbon removal, and the vanadium content of this product was 19% by weight. Next, the vanadium-enriched product was roasted with sodium carbonate to convert vanadium oxides to water-soluble sodium metavanadate. The roasted sample was leached with water at 60°C, and the extraction percentage of vanadium was about 92% by weight. Several analytical techniques, such as inductively coupled plasma atomic emission spectroscopy (ICP-AES), x-ray fluorescence (XRF), and thermogravimetric and differential thermal analysis (TG-DTA), were utilized for sample analyses. Thermodynamic modeling was also conducted with HSC chemistry software to explain the experimental results.
Michael P. Ricketts; Charles E. Flower; Kathleen S. Knight; Miquel A. Gonzalez-Meler
2018-01-01
The spread of the invasive emerald ash borer (EAB) across North America has had enormous impacts on temperate forest ecosystems. The selective removal of ash trees (Fraxinus spp.) has resulted in abnormally large inputs of coarse woody debris and altered forest tree community composition, ultimately affecting a variety of ecosystem processes. The...
The report describes a new technique for sulfur forms analysis based on low-temperature oxygen plasma ashing. The technique involves analyzing the low-temperature plasma ash by modified ASTM techniques after selectively removing the organic material. The procedure has been tested...
Huang, Chen; Wu, Xinxing; Huang, Yang; Lai, Chenhuan; Li, Xin; Yong, Qiang
2016-11-01
The effect of prewashing process prior to the liquid hot water (LHW) pretreatment of high free ash content waste wheat straw (WWS) was investigated. It was found that prewashing process decreased the ash content of WWS greatly, from 29.48% to 9.82%. This contributed to the lower pH value of prehydrolyzate and higher xylan removal in the following LHW pretreatment. More importantly, the prewashing process effectively increased the cellulose enzymatic hydrolysis efficiency of pretreated WWS, from 53.04% to 84.15%. The acid buffering capacity (ABC) and cation exchange capacity (CEC) of raw and prewashed WWS were examined. The majority of free ash removal from WWS by prewashing resulted in the decrease of the ABC of the WWS from 211.74 to 61.81mmol/pH-kg, and potentially enhancing the efficiency of the follow-up LHW pretreatment. Copyright © 2016 Elsevier Ltd. All rights reserved.
NASA Technical Reports Server (NTRS)
Cooper, C. David
1997-01-01
Emissions of nitrogen oxides NO(x) are a significant problem in the United States. NO(x) are formed in any combustion process, therefore it is not surprising that NO(x) are emitted from the boilers at KSC. Research at UCF has shown (in the laboratory) that injecting H2O2 into hot simulated flue gases can oxidize the NO and NO2 to their acid gas forms, HNO2 and HNO3, respectively. These acid gases are much more water soluble than their counterparts, and theoretically can be removed easily by wet scrubbing. This technology was of interest to NASA, both for their boilers at KSC, and for their combustion sources elsewhere. However, it was necessary to field test the technology and to provide pilot-scale data to aid in design of full-scale facilities. Hence this project was initiated in May of 1996.
NASA Astrophysics Data System (ADS)
Woods, S. W.; Balfour, V.
2007-12-01
Consumption of the litter and duff layers in forest wildfires can lead to substantial increases in the frequency and magnitude of overland flow. These increases result from the loss of storage in the organic surface layer, reduced surface roughness, and from sealing of the exposed mineral soil surface. The presence of an ash layer may accentuate surface sealing by providing an additional source of fine material, or it may reduce runoff by storing rainfall and by protecting the soil surface from raindrop impacts. We used simulated rainfall experiments to assess the effects of litter and duff consumption and the presence of ash layers of varying thickness on post fire runoff at two forested sites in western Montana, one with sandy loam soils formed out of granodiorite and the other with gravelly silt loam soils formed out of argillite. At each site we measured the runoff from simulated rainfall in replicated 0.5 m2 plots before and after application of the following treatments: 1) burning with a fuel load of 90 Mg ha-1, 2) manual removal of the litter and duff layers, 3) addition of 0.5, 2.5 and 5 cm of ash to plots from which the litter and duff had previously been removed, and 4) addition of the same depths of ash to burned plots at the sandy loam site. In the burned plots the surface litter and duff layers were completely consumed and a <1cm layer of black and gray ash and char was formed, indicating a moderate severity burn. The mean soil temperature in the upper 1 cm of the mineral soil was 70° C, and there was no detectable increase in water repellency. The mean final infiltration capacity of the burned sandy loam plots was 35 mm hr-1 compared to a pre-fire mean of 87 mm hr-1, while in the gravelly silt loam plots the pre- and post burn infiltration capacities (27 and 31 mm hr- 1) were not significantly different. Manual removal of the litter and duff layers reduced the mean final infiltration capacity in the sandy loam plots from 64 mm hr-1 to 40 mm hr-1 and in the gravelly silt loam plots from 23 mm hr-1 to 16 mm hr-1. We attribute decreases in infiltration due to the burning and duff removal treatments primarily to surface sealing. In the sandy loam plots, burning may have had a greater effect on infiltration than duff removal because the thin ash layer in the burned plots provided an additional source of fine material. In the gravelly silt loam plots, macropores located around rock fragments helped to minimize sealing effects. The addition of 0.5 cm of ash to the burned granitic plots resulted in a 20 mm hr-1 decrease in the final infiltration rate, and this was also probably due to surface sealing. However, the overall effect of ash addition was to increase the cumulative infiltration in proportion to the ash thickness and to maintain a higher average infiltration rate, indicating that while thin (<1 cm) ash layers may promote sealing, thicker ash layers help to reduce the runoff rate by providing additional storage for rainfall and by protecting the soil surface from raindrop impacts.
Six decades of industrial water treatment (1915-1975)
DOE Office of Scientific and Technical Information (OSTI.GOV)
Maguire, J.J.
1976-01-01
An extensive account of water treatment beginning with the internal treatment of boiler water used for steam generation in the teens to the later treatment of cooling water and industrial process water. In the teens external softening of boiler makeup water was recommended by various processes. In the twenties water problems intensified and research on boiler water scaling began and continued through the thirties. The mechanism of scale formation was studied, and a new Navy boiler compound was adopted. Langelier's Saturation Index work in 1936 served as a basis for early control of scaling by cooling water. In the fortiesmore » other controls and removers were recommended, and antifoam patents issued. In 1950 Berk proved nitrate an effective inhibitor, and in 1951 influence of boiler design and operation on steam contamination was presented. Internal chemical treatment programs continued to be refined in the sixties with synthetic dispersing agents, and Chelant treatments continued to dominate the seventies, with inspection times extended 2-3 years by their use. Besides treatment of industrial waters, evaluation of results also demanded attention and water quality standards were of concern. Research continues to develop more effective synthetic and naturally-occurring organic agents.« less
Hu, Hongqiang; Westover, Tyler L.; Cherry, Robert; ...
2016-10-03
Inorganic species (ash) in biomass feedstocks negatively impact thermochemical and biochemical energy conversion processes. In this work, a process simulation model is developed to model the reduction in ash content of loblolly logging residues using a combination of air classification and dilute-acid leaching. Various scenarios are considered, and it is found that costs associated with discarding high-ash material from air classification are substantial. The costs of material loss can be reduced by chemical leaching the high-ash fraction obtained from air classification. The optimal leaching condition is found to be approximately 0.1 wt% sulfuric acid at 24°C. In example scenarios, totalmore » process costs in the range of $10-12/dry tonnes of product are projected that result in a removal of 11, 66, 53 and 86% of organics, total ash (inorganics), alkaline earth metals and phosphorus (AAEMS+P), and silicon, respectively. Here, sensitivity analyses indicate that costs associated with loss of organic material during processing (yield losses), brine disposal, and labor have the greatest potential to impact the total processing cost.« less
17. VIEW FORWARD FROM THE CAPTAIN'S CABIN INTO THE ENGINE ...
17. VIEW FORWARD FROM THE CAPTAIN'S CABIN INTO THE ENGINE ROOM. THE OPENING IN THE BULKHEAD WAS CUT TO AID ENGINE REMOVAL. DECK BEAMS WERE ALSO CUT AWAY TO REMOVE ENGINE. PIPE IN FOREGROUND AT RIGHT IS ATTACHED TO A BOILER. - Auxiliary Fishing Schooner "Evelina M. Goulart", Essex Shipbuilding Museum, 66 Main Street, Essex, Essex County, MA
Burgess, Robert M; Ryba, Stephan A; Cantwell, Mark G; Gundersen, Jennifer L; Tien, Rex; Perron, Monique M
2006-08-01
Coal fly ash has a very high sorption capacity for a variety of anthropogenic contaminants and has been used to cleanse wastewater of pollutants for approximately 40 years. Like other black carbons, the planar structure of the residual carbon in fly ash results in elevated affinities for planar organic contaminants, such as polycyclic aromatic hydrocarbons (PAHs) and some polychlorinated biphenyls (PCBs). The present study was performed to understand better the mechanisms affecting the strong interaction between planar contaminants and coal fly ash. The removal of 10 PCBs and 10 PAHs by several fly ashes and other sorbents was evaluated under different experimental conditions to highlight the intermolecular forces influencing adsorption. Varying fly ash concentration and solvent system composition indicated that dispersive interactions were most prevalent. For the PCBs, empirical results also were compared to molecular modeling estimates of the energy necessary for the PCB molecule to assume a planar conformation (PCe). The PCe levels ranged from 8 to 25 kcal/mol, depending on the degree of ortho-substituted chlorination of the PCB. A significant correlation between PCe and PCB removal from solution was observed for the fly ashes and activated carbon, whereas the nonplanar sorbent octadecyl (C18) indicated no relationship. These findings demonstrate the strong interaction between black carbon fly ash and planar organic contaminants. Furthermore, as exemplified by the PCBs, these results show how this interaction is a function of a contaminant's ability to assume a planar conformation.
Yue, Qinyan; Han, Shuxin; Yue, Min; Gao, Baoyu; Li, Qian; Yu, Hui; Zhao, Yaqin; Qi, Yuanfeng
2009-11-01
Two lab-scale upflow biological anaerobic filters (BAF) packed with sludge-fly ash ceramic particles (SFCP) and commercial ceramic particles (CCP) were employed to investigate effects of the C/N ratios and filter media on the BAF performance during the restart period. The results indicated that BAF could be restarted normally after one-month cease. The C/N ratio of 4.0 was the thresholds of nitrate removal and nitrite accumulation. TN removal and phosphate uptake reached the maximum value at the same C/N ratio of 5.5. Ammonia formation was also found and excreted a negative influence on TN removal, especially when higher C/N ratios were applied. Nutrients were mainly degraded within the height of 25 cm from the bottom. In addition, SFCP, as novel filter media manufactured by wastes-dewatered sludge and fly ash, represented a better potential in inhibiting nitrite accumulation, TN removal and phosphate uptake due to their special characteristics in comparison with CCP.
Zhao, Shilin; Duan, Yufeng; Chen, Lei; Li, Yaning; Yao, Ting; Liu, Shuai; Liu, Meng; Lu, Jianhong
2017-07-01
Hazardous Trace elements (HTEs) emitted from coal combustion has raised widespread concern. Studies on the emission characteristics of five HTEs, namely arsenic (As), chromium (Cr), barium (Ba), manganese (Mn), lead (Pb) at three different loads (100%, 83%, 71% output) and different coal types were performed on a 350 MW coal-fired power plant equipped with SCR, ESP + FF, and WFGD. HTEs in the flue gas at the inlet/outlet of each air pollution control device (APCD) were sampled simultaneously based on US EPA Method 29. During flue gas HTEs sampling, coal, bottom ash, fly ash captured by ESP + FF, fresh desulfurization slurry, desulfurization wastewater were also collected. Results show that mass balance rate for the system and each APCD is in an acceptable range. The five studied HTEs mainly distribute in bottom and ESP + FF ash. ESP + FF have high removal efficiency of 99.75-99.95%. WFGD can remove part of HTEs further. Total removal rate across the APCDs ranges from 99.84 to 99.99%. Concentration of HTEs emitted to atmosphere is within the extremely low scope of 0.11-4.93 μg/m 3 . Emission factor of the five studied HTEs is 0.04-1.54 g/10 12 J. Content of As, Pb, Ba, Cr in solid samples follows the order of ESP + FF ash > bottom ash > gypsum. More focus should be placed on Mn in desulfuration wastewater, content of which is more than the standard value. This work is meaningful for the prediction and removal of HTEs emitted from coal-fired power plants. Copyright © 2017 Elsevier Ltd. All rights reserved.
NASA Astrophysics Data System (ADS)
Letina, D.; Letshwenyo, W. M.
2018-06-01
Wastewater from the mining industry is a concern because most of the time it contains heavy metals with concentrations above permissible levels, posing a threat to terrestrial and aquatic life. The study was conducted to evaluate the effectiveness of locally available waste materials (waste rock, tailings, coal ash clinker, and slag) generated by BCL (Ltd) mine, a copper and nickel mining and smelting company in Botswana, for removal of nickel and copper from the real mining wastewater. Batch adsorption studies were conducted to establish the adsorptive efficiency and kinetics of each media with respect to nickel and copper ions. The best media was further evaluated through fixed bed column studies at 24 and 48 h empty bed contact time. The results indicate that the percentage removal for coal ash clinker, waste rock, smelter slag and tailings was 98%, 15%, 3% and -3% with respect to copper ions, and 46%, 9%, 7% and 2% with respect to nickel ions for each media respectively. Coal ash clinker followed pseudo first order kinetic model and Langmuir isotherm model with respect to nickel ions indicating the dominance of physisorption and mono layer coverage respectively. The Langmuir separation factor (RL) was 0.37 suggesting favourable adsorption onto the media. Fixed bed column studies revealed that copper was completely retained in the bed at both 24 and 48 h contact times. In the case of nickel, removal efficiency ranged between 83% and 99% when contact time was 48 h and between 68% and 99% when the contact time was reduced to 24 h. Breakthrough was not reached after 19 bed volumes. It can be concluded that coal ash clinker is a better candidate for the removal of copper and nickel ions from mining wastewater.
Removal of lead and zinc ions from water by low cost adsorbents.
Mishra, P C; Patel, R K
2009-08-30
In this study, activated carbon, kaolin, bentonite, blast furnace slag and fly ash were used as adsorbent with a particle size between 100 mesh and 200 mesh to remove the lead and zinc ions from water. The concentration of the solutions prepared was in the range of 50-100 mg/L for lead and zinc for single and binary systems which are diluted as required for batch experiments. The effect of contact time, pH and adsorbent dosage on removal of lead and zinc by adsorption was investigated. The equilibrium time was found to be 30 min for activated carbon and 3h for kaolin, bentonite, blast furnace slag and fly ash. The most effective pH value for lead and zinc removal was 6 for activated carbon. pH value did not effect lead and zinc removal significantly for other adsorbents. Adsorbent doses were varied from 5 g/L to 20 g/L for both lead and zinc solutions. An increase in adsorbent doses increases the percent removal of lead and zinc. A series of isotherm studies was undertaken and the data evaluated for compliance was found to match with the Langmuir and Freundlich isotherm models. To investigate the adsorption mechanism, the kinetic models were tested, and it follows second order kinetics. Kinetic studies reveals that blast furnace slag was not effective for lead and zinc removal. The bentonite and fly ash were effective for lead and zinc removal.
Evaluation of porous ceramic as microbial carrier of biofilter to remove toluene vapor.
Lim, J S; Park, S J; Koo, J K; Park, H
2001-01-01
Three kinds of porous ceramic microbe media are fabricated from fly ash, diatomite and a mixture of fly ash and diatomite powders. Water holding capacity, density, porosity, pore size and distribution, compressive strength and micro-structure of each of the fabricated media are measured and compared. The fly ash and diatomite mixture ceramic is evaluated as the best biofilter medium among the three media because of its high compressive strength. It is selected as an experimental biofilter medium inoculated with thickened activated sludge. The laboratory scale biofilter was operated for 42 days under various experimental conditions varying in inlet toluene concentration and flow rate of contaminated air stream. The experimental result shows that the removal efficiency reaches up to 96.6% after 4 days from the start-up. Nutrient limitation is considered as a major factor limiting biofilter efficiency. Biofilter efficiency decreases substantially at the build-up of backpressure, which is largely due to the accumulation of excess VSS within the media. Periodic backwashing of the biofilter is necessary to remove excess biomass and attain stable long-term high removal efficiency. The bed needs to be backwashed when the overall pressure drop becomes greater than 460.6 Pa at space velocity of 100 h-1. A maximum flow rate of 444.85 g m-3hr-1 of toluene elimination by the mixture ceramic biofilter, which is higher than the previously reported values. This indicates that the fly ash and diatomite mixture ceramic biofilter can be effectively applied for removing toluene vapor.
40 CFR 52.1890 - Removed control measures.
Code of Federal Regulations, 2013 CFR
2013-07-01
... trading program, etc.) affecting large fossil-fueled utility and industrial boilers. OAC 3745-23-06, Control of nitrogen oxide emissions from stationary sources, also known as AP-7-06 in its original form...
40 CFR 52.1890 - Removed control measures.
Code of Federal Regulations, 2014 CFR
2014-07-01
... trading program, etc.) affecting large fossil-fueled utility and industrial boilers. OAC 3745-23-06, Control of nitrogen oxide emissions from stationary sources, also known as AP-7-06 in its original form...
40 CFR 52.1890 - Removed control measures.
Code of Federal Regulations, 2010 CFR
2010-07-01
... trading program, etc.) affecting large fossil-fueled utility and industrial boilers. OAC 3745-23-06, Control of nitrogen oxide emissions from stationary sources, also known as AP-7-06 in its original form...
40 CFR 52.1890 - Removed control measures.
Code of Federal Regulations, 2011 CFR
2011-07-01
... trading program, etc.) affecting large fossil-fueled utility and industrial boilers. OAC 3745-23-06, Control of nitrogen oxide emissions from stationary sources, also known as AP-7-06 in its original form...
40 CFR 52.1890 - Removed control measures.
Code of Federal Regulations, 2012 CFR
2012-07-01
... trading program, etc.) affecting large fossil-fueled utility and industrial boilers. OAC 3745-23-06, Control of nitrogen oxide emissions from stationary sources, also known as AP-7-06 in its original form...
Yao, Shun-chun; Chen, Jian-chao; Lu, Ji-dong; Shen, Yue-liang; Pan, Gang
2015-06-01
In coal-fired plants, Unburned carbon (UC) in fly ash is the major determinant of combustion efficiency in coal-fired boiler. The balance between unburned carbon and NO(x) emissions stresses the need for rapid and accurate methods for the measurement of unburned carbon. Laser-induced breakdown spectroscopy (LIBS) is employed to measure the unburned carbon content in fly ash. In this case, it is found that the C line interference with Fe line at about 248 nm. The interference leads to C could not be quantified independently from Fe. A correction approach for extracting C integrated intensity from the overlapping peak is proposed. The Fe 248.33 nm, Fe 254.60 nm and Fe 272.36 nm lines are used to correct the Fe 247.98 nm line which interference with C 247.86 nm, respectively. Then, the corrected C integrated intensity is compared with the uncorrected C integrated intensity for constructing calibration curves of unburned carbon, and also for the precision and accuracy of repeat measurements. The analysis results show that the regression coefficients of the calibration curves and the precision and accuracy of repeat measurements are improved by correcting C-Fe interference, especially for the fly ash samples with low level unburned carbon content. However, the choice of the Fe line need to avoid a over-correction for C line. Obviously, Fe 254.60 nm is the best
Effect of Solid to Liquid Ratio on Heavy Metal Removal by Geopolymer-Based Adsorbent
NASA Astrophysics Data System (ADS)
Ariffin, N.; Abdullah, M. M. A. B.; Arif Zainol, M. R. R. Mohd; Baltatu, M. S.; Jamaludin, L.
2018-06-01
Microstructure of three-dimensional aluminosilicate which similar to zeolite cause geopolymer based adsorbent accepted in the treatment of wastewater. This paper presents an investigation on the copper removal from the wastewater by varying the solid to liquid ratio in the fly ash, kaolin and sludge-based geopolymer adsorbent. The adsorption test was conducted to study the efficiency of the adsorbent and the copper concentration was examined by using Atomic Adsorption Spectrometry (AAS). The optimum solid to liquid ratio with the highest percentage removal were 1.0, 0.5 and 0.8 for fly ash-based geopolymer, kaolin-based geopolymer and sludge-based geopolymer adsorbent.
A SURVEY OF CONVENTIONAL STEAM BOILER EXPERIENCE APPLICABLE TO THE HTGR STEAM GENERATORS
DOE Office of Scientific and Technical Information (OSTI.GOV)
Paget, J.A.
1959-10-01
BS>The steam generator of a high temperature gas-cooled reactor consists of tubular heating surface inside a shell which forms part of the primary He circuit of the reactor. When a tube fails in such a steam generator, moisture in the form of steam is released into the He steam and is carried through the reactor where it will cause corrosion and mass transfer of C in the core. A paramount consideration in the design of a steam generator for a high temperature gas-cooled reactor is the prevention of tube failures. Preference, therefore, should be given to a forced circulation design.more » The Loeffler Boiler would be the best from this standpoint alone since only steam enters the tubes, and its circulation rate can be maintained at an adequate value to insure cool tubes regardless of load fluctuations. The next type in the order of preference would be the forced recirculation boiler, since at least the boiier tubes always have an adequate cooling flow regardless of output. The third type in order of preference would be a Sulzer Type boiler since it has a separator to remove dissolved material from the water which is comparible in efficiency to a standard boiler drum and although the flow through evaporator and superheater fluctuates with load, the Sulzer Boiler can be operated as a forced recirculation boiler at low loads. The least desirable type would be a Benson or supercritical boiler which is completely dependent on input water purity for its survival. It is not claimed that Benson or supercritical boilers should not or will not be used in the future for gas-cooled reactors, but only that their use would be the least conservative choice from a tube failure standpoint at the present time. (auth)« less
Catalytic oxidation of gaseous reduced sulfur compounds using coal fly ash.
Kastner, James R; Das, K C; Melear, Nathan D
2002-11-11
Activated carbon has been shown to oxidize reduced sulfur compounds, but in many cases it is too costly for large-scale environmental remediation applications. Alternatively, we theorized that coal fly ash, given its high metal content and the presence of carbon could act as an inexpensive catalytic oxidizer of reduced sulfur compounds for "odor" removal. Initial results indicate that coal fly ash can catalyze the oxidization of H(2)S and ethanethiol, but not dimethyl sulfide (DMS) and dimethyl disulfide (DMDS) at room temperature. In batch reactor systems, initial concentrations of 100-500 ppmv H(2)S or ethanethiol were reduced to 0-2 ppmv within 1-2 and 6-8 min, respectively. This was contrary to control systems without ash in which concentrations remained constant. Diethyl disulfide was formed from ethanethiol substantiating the claim that catalytic oxidation occurred. The presence of water increased the rate of adsorption/reaction of both H(2)S and ethanethiol for the room temperature reactions (23-25 degrees C). Additionally, in a continuous flow packed bed reactor, a gaseous stream containing an inlet H(2)S concentration of 400-500 ppmv was reduced to 200 ppmv at a 4.6s residence time. The removal efficiency remained at 50% for approximately 4.6h or 3500 reactor volumes. These results demonstrate the potential of using coal fly ash in reactors for removal of H(2)S and other reduced sulfur compounds.
Combustion performance characteristics of fine grind fuels
DOE Office of Scientific and Technical Information (OSTI.GOV)
Chow, O.K.; Levasseur, A.A.
1996-12-31
The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of Beneficiated Coal-Based Fuels (BCFs) influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. To date, twelve beneficiated coal-based fuels have been acquired through PETC and tested at ABB Power Plant Laboratories Fireside Performance Test Facility (FPTF). The results from these fuels indicate that firing the BCFs improved furnace heat transfer andmore » fly ash erosion compared to their respective feed coals. This paper presents the results from a series of combustion test runs recently conducted in the FPTF to address the effect of fuel fineness on performance. A conventionally cleaned at the mine Pittsburgh No. 8 (Emerald mine, Green County, Pennsylvania, Cyprus Coal Company) was acquired and prepared at three grinds (standard, fine and ultra-fine grinds) to evaluate the effect of fuel fineness on combustion performance. The three fuels were tested at firing rates ranging from 3.0 {times} 10{sup 6} Btu/h to 4.0 {times} 10{sup 6} Btu/h, at standard (no staging) and two staged firing conditions.« less
Numerical modelling of series-parallel cooling systems in power plant
NASA Astrophysics Data System (ADS)
Regucki, Paweł; Lewkowicz, Marek; Kucięba, Małgorzata
2017-11-01
The paper presents a mathematical model allowing one to study series-parallel hydraulic systems like, e.g., the cooling system of a power boiler's auxiliary devices or a closed cooling system including condensers and cooling towers. The analytical approach is based on a set of non-linear algebraic equations solved using numerical techniques. As a result of the iterative process, a set of volumetric flow rates of water through all the branches of the investigated hydraulic system is obtained. The calculations indicate the influence of changes in the pipeline's geometrical parameters on the total cooling water flow rate in the analysed installation. Such an approach makes it possible to analyse different variants of the modernization of the studied systems, as well as allowing for the indication of its critical elements. Basing on these results, an investor can choose the optimal variant of the reconstruction of the installation from the economic point of view. As examples of such a calculation, two hydraulic installations are described. One is a boiler auxiliary cooling installation including two screw ash coolers. The other is a closed cooling system consisting of cooling towers and condensers.
PREFERENTIAL PARTITIONING OF PAHS AND PCBS TO COAL FLY ASH
It has long been known that fly ash has a significant capacity for the adsorption of several classes of anthropogenic pollutants, including toxic metals, nutrients and organic compounds. This adsorption capacity has been utilized by wastewater treatment plants for the removal of ...
FLY ASH RECYCLE IN DRY SCRUBBING
The paper describes the effects of fly ash recycle in dry scrubbing. (Previous workers have shown that the recycle of product solids improves the utilization of slaked lime--Ca(OH)2--for sulfur dioxide (SO2) removal by spray dryers with bag filters.) In laboratory-scale experimen...
The current state of the science related to the re-release of mercury from coal combustion products
DOE Office of Scientific and Technical Information (OSTI.GOV)
Debra F. Pflughoeft-Hassett; David J. Hassett; Loreal V. Heebink
2006-07-01
The stability of mercury associated with CCPs is an issue that has only recently been under investigation but has become a prominent question as the industry strives to determine if current management options for CCPs will need to be modified. Mercury and other air toxic elements can be present in fly ash, FGD material and bottom ash and boiler slag. Mercury concentrations ranging from {lt} 0.01 to 2.41 ppm in fly ash and from 0.001 to 0.342 ppm in bottom ash have been reported. Stability of mercury must be evaluated by tests that include 1) direct leachability; 2) vapor-phase releasemore » at ambient and elevated temperatures; and 3) microbiologically induced leachability and vapor-phase release. The amount of mercury leached from currently produced CCPs is extremely low and does not appear to represent an environmental or re-release hazard. Concentrations of mercury in leachates from fly ashes and FGD material using either the toxicity characteristic leaching procedure (TCLP) or the synthetic groundwater leaching procedure (SGLP) are generally below detection limits. The release of mercury vapor from CCPs resulting from the use of mercury control technologies has been evaluated on a limited basis. Research indicates that mercury bound to the ash or activated carbon is fairly stable. The EERC found that organomercury species were detected at very low levels both in the vapor and leachate generated from the microbiologically mediated release experiments. The current state of the science indicates that mercury associated with CCPs is stable and highly unlikely to be released under most management conditions, including utilisation and disposal. The exception to this is exposure to high temperatures such as those that may be achieved in cement and wallboard production. Therefore, existing CCPs management options are expected to be environmentally sound options for CCPs from systems with mercury control technologies installed. 2 refs., 2 photos.« less
Zhu, Li; Ji, Jiayou; Wang, Shulin; Xu, Chenxi; Yang, Kun; Xu, Man
2018-09-01
Al 2 O 3 -NaA zeolite composite hollow fiber membranes were successfully fabricated via hydrothermal synthesis by using industrial solid waste coal fly ash and porous Al 2 O 3 hollow fiber supports. The as-synthesized Al 2 O 3 -NaA zeolite composite hollow fiber membranes were then characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The hollow fiber membranes were used to remove lead ions (Pb(II), 50 mg L -1 ) from synthetic wastewater with a removal efficiency of 99.9% at 0.1 MPa after 12 h of filtration. This study showed that the Al 2 O 3 -NaA zeolite composite hollow fiber membranes (the pore size of the membrane was about 0.41 nm in diameter) synthesized from coal fly ash could be efficiently used for treating low concentration Pb(II) wastewater. It recycled solid waste coal fly ash not only to solve its environment problems, but also can produce high-value Al 2 O 3 -NaA zeolite composite hollow fiber membranes for separation application in treating wastewater containing Pb(II). Copyright © 2018 Elsevier Ltd. All rights reserved.
Estevinho, Berta N; Martins, Isabel; Ratola, Nuno; Alves, Arminda; Santos, Lúcia
2007-05-08
Chlorophenols are one of the most important groups of priority pollutants, due to their high toxicity, mutagenicity and carcinogenicity. Although activated carbon has been the preferred choice for the removal of such pollutants from wastewaters, the search for cheaper alternative sorbents became common in the last years. Fly ash, a by-product from coal burning power plants, has a surface composition that may enable the sorption of specific organic compounds. Therefore, this feasibility study presents the optimization of the operating parameters of a fixed-bed column containing fly ash particles, percolated by aqueous solutions of 2,4-dichlorophenol (2,4-DCP) and pentachlorophenol (PCP) with concentrations of 1 and 100 microg/ml. Both chlorophenols were analysed by gas chromatography with electron capture detection (GC-ECD), after solid-phase microextraction (SPME), with limits of detection (LODs) of 7.28 microg/l for 2,4-DCP and 1.76 microg/l for PCP. Removal efficiencies above 99% were obtained for an initial concentration of 10 microg/ml of chlorophenols. Column saturation was achieved after 7h of continuous operation for 2,4-DCP and 10h for the PCP for feed levels of 10 microg/ml. Fly ash exhibited more affinity towards the sorption of PCP, in comparison to 2,4-DCP.
Jaafarzadeh, Neamat; Amiri, Hoda; Ahmadi, Mehdi
2012-01-01
This paper describes an experimental design technique for the modification of volcanic ash with Fenton reagent (FMVA) to be used as a natural adsorbent in the removal of As(III) and As(V) from aqueous solution. The influence of pH, contact time and Fe(2+)/H2O2 on arsenic removal by the modified volcanic ash was investigated. It was observed that the arsenic removal efficiency was influenced by two of these parameters. The Fe(2+)/H2O2 ratio is an important factor that affects both As(III) and As(V) adsorption (P = 0.000). The pH affects As(V) adsorption (P = 0.003) more significantly than As (III) adsorption (P = 0.02). It was observed that the maximum As(III) adsorption by the FMVA was obtained at pH 2, Fe(+2)/H2O2 = 0.06 and 30 min of contact time (39 microg As(III) per mg FMVA), whereas the maximum As(V) adsorption was obtained under the conditions of pH 5, Fe(+2)/H2O2 = 0.06 and 30 min of contact time (41 microg As(V) per mg FMVA).
DOE Office of Scientific and Technical Information (OSTI.GOV)
Moser, M.A.
1996-01-01
Options for successfully using biogas depend on project scale. Almost all biogas from anaerobic digesters must first go through a gas handling system that pressurizes, meters, and filters the biogas. Additional treatment, including hydrogen sulfide-mercaptan scrubbing, gas drying, and carbon dioxide removal may be necessary for specialized uses, but these are complex and expensive processes. Thus, they can be justified only for large-scale projects that require high-quality biogas. Small-scale projects (less than 65 cfm) generally use biogas (as produced) as a boiler fuel or for fueling internal combustion engine-generators to produce electricity. If engines or boilers are selected properly, theremore » should be no need to remove hydrogen sulfide. Small-scale combustion turbines, steam turbines, and fuel cells are not used because of their technical complexity and high capital cost. Biogas cleanup to pipeline or transportation fuel specifications is very costly, and energy economics preclude this level of treatment.« less
Spray scrubbing of particulate-laden SO(2) using a critical flow atomizer.
Bandyopadhyay, Amitava; Biswas, Manindra Nath
2008-08-01
The performance of a spray tower using an energy efficient two-phase critical flow atomizer on the scrubbing of particulate-laden SO(2) using water and dilute NaOH is reported in this article. Experimentation revealed that SO(2) removal was enhanced due to presence of particles (fly-ash) and almost 100% removal efficiency was achieved in water scrubbing. The removal efficiency is elucidated in reference to atomizing air pressure, droplet diameter and droplet velocity besides other pertinent variables of the system studied. The presence of fly-ash particles improved the removal efficiency to about 20% within the range of variables studied. Empirical and semi-empirical correlations were developed for predicting the removal efficiency in water and dilute NaOH respectively. Predicted data fitted excellently well with experimental values. The performance of the spray tower is compared with the performances of existing systems and very encouraging results are obtained.
Leachability of uranium and other elements from freshly erupted volcanic ash
Smith, D.B.; Zielinski, R.A.; Rose, W.I.
1982-01-01
A study of leaching of freshly erupted basaltic and dacitic air-fall ash and bomb fragment samples, unaffected by rain, shows that glass dissolution is the dominant process by which uranium is initially mobilized from air-fall volcanic ash. Si, Li, and V are also preferentially mobilized by glass dissolution. Gaseous transfer followed by fixation of soluble uranium species on volcanic-ash particles is not an important process affecting uranium mobility. Gaseous transfer, however, may be important in forming water-soluble phases, adsorbed to ash surfaces, enriched in the economically and environmentally important elements Zn, Cu, Cd, Pb, B, F, and Ba. Quick removal of these adsorbed elements by the first exposure of freshly erupted ash to rain and surface water may pose short-term hazards to certain forms of aquatic and terrestrial life. Such rapid release of material may also represent the first step in transportation of economically important elements to environments favorable for precipitation into deposits of commercial interest. Ash samples collected from the active Guatemalan volcanoes Fuego and Pacaya (high-Al basalts) and Santiaguito (hornblende-hypersthene dacite); bomb fragments from Augustine volcano (andesite-dacite), Alaska, and Heimaey (basalt), Vestmann Islands, Iceland; and fragments of "rhyolitic" pumice from various historic eruptions were subjected to three successive leaches with a constant water-to-ash weight ratio of 4:1. The volcanic material was successively leached by: (1) distilled-deionized water (pH = 5.0-5.5) at room temperature for 24 h, which removes water-soluble gases and salts adsorbed on ash surfaces during eruption; (2) dilute HCl solution (pH = 3.5-4.0) at room temperature for 24 h, which continues the attack initiated by the water and also attacks acid-soluble sulfides and oxides; (3) a solution 0.05 M in both Na,CO, and NaHCO, (pH = 9.9) at 80°C for one week, which preferentially dissolves volcanic glass. The first two leaches mimic interaction of ash with rain produced in the vicinity of an active eruption. The third leach accelerates the effect of prolonged contact of volcanic ash with alkaline ground water present during ash diagenesis.
Post-processing, energy production use of sugarcane bagasse ash
USDA-ARS?s Scientific Manuscript database
Sugarcane bagasse ash (SBA) is a multi-process by-product produced from the milling of sugarcane. Bagasse is the fibrous material remaining after removing the sugar, water, and other impurities from the sugarcane delivered to the mill. Louisiana produces an estimated 2.7 mt of bagasse each year. In ...
Post-processing, energy production use of sugarcane bagasse ash
USDA-ARS?s Scientific Manuscript database
Sugarcane bagasse ash (SBA) is a multi-processed by-product produced from the milling of sugarcane. Bagasse is the fibrous material remaining after removing the sugar, water, and other impurities from the sugarcane delivered to the mill. Louisiana produces an estimated 3 million tons of bagasse each...
DOE Office of Scientific and Technical Information (OSTI.GOV)
Zauderer, B.; Fleming, E.S.
1991-08-30
This work contains to the final report of the demonstration of an advanced cyclone coal combustor. Titles include: Chronological Description of the Clean Coal Project Tests,'' Statistical Analysis of Operating Data for the Coal Tech Combustor,'' Photographic History of the Project,'' Results of Slag Analysis by PA DER Module 1 Procedure,'' Properties of the Coals Limestone Used in the Test Effort,'' Results of the Solid Waste Sampling Performed on the Coal Tech Combustor by an Independent Contractor During the February 1990 Tests.'' (VC)
Evaluation of Vitrification Processing Step for Rocky Flats Incinerator Ash
DOE Office of Scientific and Technical Information (OSTI.GOV)
Wigent, W.L.; Luey, J.K.; Scheele, R.D.
In 1997, Pacific Northwest National Laboratory (PNNL) staff developed a processing option for incinerator ash at the Rocky Flats Environmental Technology Sites (RFETS). This work was performed with support from Los Alamos National Laboratory (LANL) and Safe Sites of Colorado (SSOC). A description of the remediation needs for the RFETS incinerator ash is provided in a report summarizing the recommended processing option for treatment of the ash (Lucy et al. 1998). The recommended process flowsheet involves a calcination pretreatment step to remove carbonaceous material followed by a vitrification processing step for a mixture of glass tit and calcined incinerator ash.more » Using the calcination pretreatment step to remove carbonaceous material reduced process upsets for the vitrification step, allowed for increased waste loading in the final product, and improved the quality of the final product. Figure 1.1 illustrates the flow sheet for the recommended processing option for treatment of RFETS incinerator ash. In 1998, work at PNNL further developed the recommended flow sheet through a series of studies to better define the vitrification operating parameters and to address secondary processing issues (such as characterizing the offgas species from the calcination process). Because a prototypical rotary calciner was not available for use, studies to evaluate the offgas from the calcination process were performed using a benchtop rotary calciner and laboratory-scale equipment (Lucy et al. 1998). This report focuses on the vitrification process step after ash has been calcined. Testing with full-scale containers was performed using ash surrogates and a muffle furnace similar to that planned for use at RFETS. Small-scale testing was performed using plutonium-bearing incinerator ash to verify performance of the waste form. Ash was not obtained from RFETS because of transportation requirements to calcine the incinerator ash prior to shipment of the material. Because part of PNNL's work was to characterize the ash prior to calcination and to investigate the effect of calcination on product quality, representative material was obtained from LANL. Ash obtained from LANL was selected based on its similarity to that currently stored at RFETS. The plutonium-bearing ashes obtained from LANL are likely from a RFETS incinerator, but the exact origin was not identified.« less
Edward Raja, Chellaiah; Omine, Kiyoshi
2013-08-01
Boron is an essential micronutrient for plants, but can above certain concentrations be toxic to living organisms. A major environmental concern is the removal of boron from contaminated water and fly ash. For this purpose, the samples were collected from a fly ash dumping site, Nagasaki prefecture, Japan. The chemical characteristics and heavy metal concentration of the samples were performed by X-ray fluorescent analysis and leaching test. For bacterial analysis, samples were collected in sterile plastic sheets and isolation was carried out by serial dilution method. The boron tolerant isolates that showed values of maximum inhibitory concentration toward boron ranging from 100 to 260 mM level were screened. Based on 16S rRNA sequencing and phylogenetic analysis, the isolates were most closely related to the genera Bacillus, Lysinibacillus, Microbacterium and Ralstonia. The boron tolerance of these strains was also associated with resistant to several heavy metals, such as As (III), Cr (VI), Cd, Cu, Pb, Ni, Se (III) and Zn. Indeed, these strains were arsenic oxidizing bacteria confirmed by silver nitrate test. These strains exhibited their salt resistances ranging from 4 to 15 % were determined in Trypticase soy agar medium. The boron tolerant strains were capable of removing 0.1-2.0 and 2.7-3.7 mg l(-1) boron from the medium and fly ash at 168 h. Thus, we have successfully identified the boron tolerant and removal bacteria from a fly ash dumping site for boron remediation.
SURFACE PLASMA ELECTRODE FOR ELECTROSTATIC PRECIPITATORS - PHASE I
Electrostatic precipitators are widely used for the removal of particulate matter from boiler exhaust gases. The U.S. Environmental Protection Agency (EPA) promulgation of National Emissions Standards for Hazardous Air Pollutants (NESHAP) from Industrial, Commercial, and Insti...
DOE Office of Scientific and Technical Information (OSTI.GOV)
La Count, Robert B; Baltrus, John P; Kern, Douglas G
A thermal method to passivate the carbon and/or other components in fly ash significantly decreases adsorption. The passivated carbon remains in the fly ash. Heating the fly ash to about 500 and 800 degrees C. under inert gas conditions sharply decreases the amount of surfactant adsorbed by the fly ash recovered after thermal treatment despite the fact that the carbon content remains in the fly ash. Using oxygen and inert gas mixtures, the present invention shows that a thermal treatment to about 500 degrees C. also sharply decreases the surfactant adsorption of the recovered fly ash even though most ofmore » the carbon remains intact. Also, thermal treatment to about 800 degrees C. under these same oxidative conditions shows a sharp decrease in surfactant adsorption of the recovered fly ash due to the fact that the carbon has been removed. This experiment simulates the various "carbon burnout" methods and is not a claim in this method. The present invention provides a thermal method of deactivating high carbon fly ash toward adsorption of AEAs while retaining the fly ash carbon. The fly ash can be used, for example, as a partial Portland cement replacement in air-entrained concrete, in conductive and other concretes, and for other applications.« less
Active mineral additives of sapropel ashes
NASA Astrophysics Data System (ADS)
Khomich, V. A.; Danilina, E. V.; Krivonos, O. I.; Plaksin, G. V.
2015-01-01
The goal of the presented research is to establish a scientific rational for the possibility of sapropel ashes usage as an active mineral additive. The research included the study of producing active mineral additives from sapropels by their thermal treatment at 850900 °C and afterpowdering, the investigation of the properties of paste matrix with an ash additive, and the study of the ash influence on the cement bonding agent. Thermogravimetric analysis and X-ray investigations allowed us to establish that while burning, organic substances are removed, clay minerals are dehydrated and their structure is broken. Sapropel ashes chemical composition was determined. An amorphous ash constituent is mainly formed from silica of the mineral sapropel part and alumosilicagels resulted from clay minerals decomposition. Properties of PC 400 and PC 500A0 sparopel ash additives were studied. Adding ashes containing Glenium plasticizer to the cement increases paste matrix strength and considerably reduces its water absorption. X-ray phase analysis data shows changes in the phase composition of the paste matrix with an ash additive. Ash additives produce a pozzolanic effect on the cement bonding agent. Besides, an ash additive due to the alumosilicagels content causes transformation from unstable calcium aluminate forms to the stable ones.
Montalvo, S; Cahn, I; Borja, R; Huiliñir, C; Guerrero, L
2017-11-01
The influence of fly ash particle size on methane production and anaerobic biodegradability was evaluated. Assays with different fly ash particle sizes (0.8-2.36mm) at a concentration of 50mg/L were ran under mesophilic conditions. In anaerobic processes operating with fly ash, greater removal of both volatile total and suspended solids, chemical oxygen demand (total and soluble) was achieved, with an increase of methane production between 28% and 96% compared to the control reactors. The highest increase occurred at ash particles sizes of 1.0-1.4mm. The metal concentrations in the digestates obtained after anaerobic digestion of sewage sludge are far below those considered as limiting for the use of sludge in soils. Copyright © 2017 Elsevier Ltd. All rights reserved.
Lee, S W
2001-11-01
Recent awareness of suspected adverse health effects from ambient particulate matter (PM) emission has prompted publication of new standards for fine PM with aerodynamic diameter less than 2.5 microm (PM2.5). However, scientific data on fine PM emissions from various point sources and their characteristics are very limited. Source apportionment methods are applied to identify contributions of individual regional sources to tropospheric particulate concentrations. The existing industrial database developed using traditional source measurement techniques provides total emission rates only, with no details on chemical nature or size characteristics of particulates. This database is inadequate, in current form, to address source-receptor relationships. A source dilution system was developed for sampling and characterization of total PM, PM2.5, and PM10 (i.e., PM with aerodynamic diameter less than 10 pm) from residual oil and coal combustion. This new system has automatic control capabilities for key parameters, such as relative humidity (RH), temperature, and sample dilution. During optimization of the prototype equipment, three North American coal blends were burned using a 0.7-megawatt thermal (MWt) pulverized coal-fired, pilot-scale boiler. Characteristic emission profiles, including PM2.5 and total PM soluble acids, and elemental and carbon concentrations for three coal blends are presented. Preliminary results indicate that volatile trace elements such as Pb, Zn, Ti, and Se are preferentially enriched in PM2.5. PM2.5 is also more concentrated in soluble sulfates relative to total PM. Coal fly ash collected at the outlet of the electrostatic precipitator (ESP) contains about 85-90% PM10 and 30-50% PM2.5. Particles contain the highest elemental concentrations of Si and Al while Ca, Fe, Na, Ba, and K also exist as major elements. Approximately 4-12% of the materials exists as soluble sulfates in fly ash generated by coal blends containing 0.2-0.8% sulfur by mass. Source profile data for an eastern U.S. coal show good agreement with those reported from a similar study done in the United States. Based on the inadequacies identified in the initial sampling equipment, a new, plume-simulating fine PM measurement system with modular components for field use is being developed for determining coal combustion PM source profiles from utility boiler stacks.
NASA Astrophysics Data System (ADS)
Iqra, J.; Faryal, M.; Uzaira, R.; Noshaba, T.
2014-06-01
Zeolites are potential materials and can conveniently be processed as adsorbents for the removal of environmental pollutants. A wide range of commercial zeolites have been marketed but due to high cost are of limited use. The present research offers a green approach for the synthesis of zeolite using Incinerator waste (ash) as precursor. The significance rests on the conversion of hazardous waste into a useful resource (adsorbent).Incinerator ash (IA) was converted hydrothermally under strongly alkaline conditions into zeolite (ZIA). The synthesized ZIA was applied as virgin adsorbent in batch mode for the removal of primary metal pollutants of Cadmium, Chromium and Lead. The residual concentration of each metal was analyzed on Flame Atomic Absorption Spectrophotometer. Each series of batch was conducted at four varying induced concentration of metal salts as a function of time. The synthesized adsorbent was characterized on FTIR spectrophotometer to assess the involvement of functional group in metal binding to adsorbent surface. The results depicted the performance of ZIA (1mg/Kg) in removing 99.5 %, 84% and 78% of Cadmium, Chromium and Lead, respectively, upon adsorbate-adsorbent contact for 30 minutes, at lower dose of ZIA. It was also found that higher is the induced concentration, less is the removal efficiency. It may be due to limiting factor of adsorbent dose. Correlation matrix suggests positive relationship of Pb and Cr, Pb and Cd, Cr and Cd. No negative correlation was found. The study recommends the reutilization of Incinerator ash as a potential adsorbent, which can greatly enhance the sustainability of useful resources.
White Fringetree as a Novel Larval Host for Emerald Ash Borer.
Cipollini, Don
2015-02-01
Emerald ash borer is an invasive Asian pest of ash species in North America. All North American species of ash tested so far are susceptible to it, but there are no published reports of this insect developing fully in non-ash hosts in the field in North America. I report here evidence that emerald ash borer can attack and complete development in white fringetree, Chionanthus virginicus L., a species native to the southeastern United States that is also planted ornamentally. Four of 20 mature ornamental white fringetrees examined in the Dayton, Ohio area showed external symptoms of emerald ash borer attack, including the presence of adult exit holes, canopy dieback, and bark splitting and other deformities. Removal of bark from one of these trees yielded evidence of at least three generations of usage by emerald ash borer larvae, several actively feeding live larvae, and a dead adult confirmed as emerald ash borer. © The Authors 2015. Published by Oxford University Press on behalf of Entomological Society of America. All rights reserved. For Permissions, please email: journals.permissions@oup.com.
Neural network modeling of the kinetics of SO2 removal by fly ash-based sorbent.
Raymond-Ooi, E H; Lee, K T; Mohamed, A R; Chu, K H
2006-01-01
The mechanistic modeling of the sulfation reaction between fly ash-based sorbent and SO2 is a challenging task due to a variety reasons including the complexity of the reaction itself and the inability to measure some of the key parameters of the reaction. In this work, the possibility of modeling the sulfation reaction kinetics using a purely data-driven neural network was investigated. Experiments on SO2 removal by a sorbent prepared from coal fly ash/CaO/CaSO4 were conducted using a fixed bed reactor to generate a database to train and validate the neural network model. Extensive SO2 removal data points were obtained by varying three process variables, namely, SO2 inlet concentration (500-2000 mg/L), reaction temperature (60-80 degreesC), and relative humidity (50-70%), as a function of reaction time (0-60 min). Modeling results show that the neural network can provide excellent fits to the SO2 removal data after considerable training and can be successfully used to predict the extent of SO2 removal as a function of time even when the process variables are outside the training domain. From a modeling standpoint, the suitably trained and validated neural network with excellent interpolation and extrapolation properties could have immediate practical benefits in the absence of a theoretical model.
Cyclone as a precleaner to ESP--a need for Indian coal based thermal power plants.
George, K V; Manjunath, S; Rao, C V Chalapati; Bopche, A M
2003-11-01
Almost all coal based thermal power plants (CTPP) in India use electrostatic precipitator (ESP) for reduction of particulate matter (PM) in flue gas generated due to the combustion of Indian coal. This coal is characterized by high ash content, low calorific value and low sulfur content resulting in the generation of a very large amount of highly electrically-resistive fly-ash; thereby requiring a very large size ESP to minimize the fly-ash emissions. However, the flue-gas particle size distribution analysis showed that 60% of the particles are above 15 microm size, which can be conveniently removed using a low-cost inertial separator such as a cyclone separator. It is proposed that a cyclone be used, as a pre-cleaner to ESP so that the large size fraction of fly-ash can be removed in the pre-cleaning and the remaining flue-gas entering the ESP will then contain only small size particles with low dust loading, thereby requiring a small ESP, and improving overall efficiency of dust removal. A low efficiency (65%), high throughput cyclone is considered for pre-cleaning flue gas and the ESP is designed for removal of the remaining 35% fly-ash from the flue gas. It is observed that with 100% dust load, the ESP requires six fields per pass, whereas with cyclone as a pre-cleaner, it requires only five fields per pass. Introducing cyclone into the flue gas path results in additional head loss, which needs to be overcome by providing additional power to induced draft (ID) fan. The permissible head loss due to the cyclone is estimated by comparing the power requirement in the bag filter control unit and cyclone-ESP combined unit. It is estimated that a head loss of 10 cm of water can be permitted across the cyclone so as to design the same for 65% efficiency.
VALIDATION OF MERCURY CEMS WHEN COFIRING BIOMASS AT MADISON ELECTRIC'S BLOUNT STATION
DOE Office of Scientific and Technical Information (OSTI.GOV)
Dennis L. Laudal; Jeffrey S. Thompson
2000-09-30
The state of Wisconsin has been concerned about mercury deposition into its lakes and streams and has been evaluating strategies to reduce mercury emissions. As part of this effort, the Blount Station, owned and operated by Madison Gas and Electric Company (MGE), has undergone a project to evaluate the effects and potential mercury emissions reduction of cofiring preconsumer waste. MGE owns and operates the Blount Generating Station located in central Madison, Wisconsin. At present, Blount operates with nine boilers and six turbine generators. The two largest boilers at Blount produce 400,000 pounds of steam per hour at 950 F andmore » 1250 psi. These larger boilers, MGE's Boiler Nos. 8 and 9, have the capability of cofiring both paper and plastic. MGE's Blount Generating Station was one of the first electric generating stations in the United States to retrofit its existing steam boilers to successfully burn refuse-derived fuel and other alternate fuels including waste paper and wood. It is the No. 9 boiler that was the focus of this project to determine the effect of cofiring PDF (plastic- and paper-derived fuel) on speciated mercury emissions. The project was laid out to compare four different fuel combinations: (1) coal feed only, (2) coal with plastic, (3) coal with paper, and (4) coal with paper and plastic. The design was to run the boiler for 2 days at each condition, thus allowing four samples to be taken at each condition. This plan was aimed at getting at least three representative samples at each condition and allowed for difficulties in sampling and boiler operation. The following objectives were accomplished as part of the project to determine the effects of cofiring PDF on mercury emissions and speciation at MGE Blount Station: Successfully completed all of the mercury sampling for each of the four boiler/PDF conditions using the Ontario Hydro (OH) mercury speciation method; Determined mercury concentrations at the stack location using mercury continuous emission monitors (CEMs) for each of the four boiler/PDF conditions; Calculated the overall mercury mass balance for each of the runs; Determined chlorine concentrations at the stack location using EPA Method 26A for each of the four boiler/PDF conditions; and Calculated speciated mercury flow to determine removal and/or transformations before its exiting the unit at the stack for each of the four boiler/PDF conditions.« less
Wang, Mengjing; Liu, Wenbin; Hou, Meifang; Li, Qianqian; Han, Ying; Liu, Guorui; Li, Haifeng; Liao, Xiao; Chen, Xuebin; Zheng, Minghui
2016-01-01
The sintering flue gas samples were collected at the inlets and outlets of the desulfurization systems to evaluate the influence of the systems on PCNs emission concentrations, profiles, and emission factors. The PCNs concentrations at the inlets and outlets were 27888–153672 pg m−3 and 11988–42245 pg m−3,respectively. Desulfurization systems showed excellent removal for PCNs, and the removal efficiencies of PCNs increase with increasing chlorination level. Lower chlorinated homologs are more sensitive to the desulfurization process than higher ones. High levels of PCNs were also detected in the gypsum (11600–29720 pg g−1) and fly ash samples (4946–64172 pg g−1). The annual total emissions of PCNs released to flue gas and gypsum from the sintering plants were about 394 kg, 48.5% of which was in gypsum. The surface area of the fly ash samples increased significantly from the first to the fourth stage of the series-connected electrostatic precipitator, accompanying obvious rising of concentration of PCNs in the fly ash samples. PMID:27197591
DOE Office of Scientific and Technical Information (OSTI.GOV)
Matyas, Josef; Johnson, Bradley R.; Cabe, James E.
Portland General Electric (PGE) potentially plans to replace the coal with torrefied Arundo donax for their Boardman coal-fired power plant by 2020. Since there is only a limited amount of experience with this high yield energy crop, PGE would like to characterize raw and torrefied Arundo before a test burn and therefore avoid possible ash related operational problems such as slagging, deposit formation and corrosion. This report describes the results from characterization of ground and cross-sectioned samples of Arundo with a high-resolution scanning electron microscopy and energy dispersive spectroscopy, and also includes analytical results from a short water-leaching test formore » concentrations of Ca, Mg, K, Na, S, and Cl in the non-leached and leached Arundo and leachates. SEM-EDS analysis of torrefied Arundo revealed that condensation of volatile components during torrefaction can result in their undesirable re-deposition on the outside surfaces in the form of amorphous or crystallized clusters with a size from a few µm’s to as large as 100 µm. A short exposure of Arundo to water resulted in an efficient removal of volatile species from the raw and torrefied Arundo, e.g., ~ 98 wt% of total K and Cl, and ~75 wt% of total S were removed from raw Arundo, and more than 90 wt% of total K and Cl, and 70 wt% of S from torrefied Arundo, suggesting that water-leaching of Arundo before combustion can be an effective pre-treatment method because high concentrations of Cl increase emissions of HCl, and in combination with K can form large amounts of KCl deposits on boiler surfaces and in combination with H2O or SO3 cause corrosion.« less
Performance of a pilot-scale constructed wetland system for treating simulated ash basin water.
Dorman, Lane; Castle, James W; Rodgers, John H
2009-05-01
A pilot-scale constructed wetland treatment system (CWTS) was designed and built to decrease the concentration and toxicity of constituents of concern in ash basin water from coal-burning power plants. The CWTS was designed to promote the following treatment processes for metals and metalloids: precipitation as non-bioavailable sulfides, co-precipitation with iron oxyhydroxides, and adsorption onto iron oxides. Concentrations of Zn, Cr, Hg, As, and Se in simulated ash basin water were reduced by the CWTS to less than USEPA-recommended water quality criteria. The removal efficiency (defined as the percent concentration decrease from influent to effluent) was dependent on the influent concentration of the constituent, while the extent of removal (defined as the concentration of a constituent of concern in the CWTS effluent) was independent of the influent concentration. Results from toxicity experiments illustrated that the CWTS eliminated influent toxicity with regard to survival and reduced influent toxicity with regard to reproduction. Reduction in potential for scale formation and biofouling was achieved through treatment of the simulated ash basin water by the pilot-scale CWTS.
Competitive adsorption of Pb2+ and Zn2+ ions from aqueous solutions by modified coal fly ash
NASA Astrophysics Data System (ADS)
Astuti, Widi; Martiani, Wulan; Any Ismawati Khair, N.
2017-03-01
Coal fly ash (CFA), which is a solid waste generated in large amounts worldwide, is mainly composed of some oxides having high crystallinity, including quartz (SiO2) and mullite (3Al2O3 2SiO2), and unburned carbon as a mesopore material that enables it to act as a dual site adsorbent. To decrease the crystallinity, CFA was modified by sodium hydroxide treatment. The modified fly ash (MFA) contains lower amount of Si and Al and has a higher specific surface area than the untreated fly ash (CFA). The objective of this study is to investigate the competitive adsorption of Pb2+ and Zn2+ from aqueous solutions by CFA and MFA. The effect of pH, contact time and initial concentration was investigated. Effective pH for Pb2+ and Zn2+ removal was 4. A greater percentage of Pb2+ and Zn2+ was removed with a decrease in the initial concentration of Pb2+ and Zn2+. Quasi-equilibrium reached in 240 min.
Song, Minhang; Zeng, Lingyan; Chen, Zhichao; Li, Zhengqi; Zhu, Qunyi; Kuang, Min
2016-02-02
To solve the water wall overheating in lower furnace, and further reduce NOx emissions and carbon in fly ash, continuous improvement of the previously proposed multiple injection and multiple staging combustion (MIMSC) technology lies on three aspects: (1) along the furnace arch breadth, changing the previously centralized 12 burner groups into a more uniform pattern with 24 burners; (2) increasing the mass ratio of pulverized coal in fuel-rich flow to that in fuel-lean flow from 6:4 to 9:1; (3) reducing the arch-air momentum by 23% and increasing the tertiary-air momentum by 24%. Industrial-size measurements (i.e., adjusting overfire air (OFA) damper opening of 20-70%) uncovered that, compared with the prior MIMSC technology, the ignition distance of fuel-rich coal/air flow shortened by around 1 m. The gas temperature in the lower furnace was symmetric and higher, the flame kernel moved upward and therefore made the temperature in near-wall region of furnace hopper decrease by about 400 °C, the water wall overheating disappeared completely. Under the optimal OFA damper opening (i.e, 55%), NOx emissions and carbon in fly ash attained levels of 589 mg/m(3) at 6% O2 and 6.18%, respectively, achieving NOx and carbon in fly ash significant reduction by 33% and 37%, respectively.
NASA Astrophysics Data System (ADS)
Lu, Jintao; Yang, Zhen; Li, Yan; Huang, Jinyang; Zhou, Yongli; Zhao, Xinbao; Yuan, Yong
2018-05-01
The corrosion behaviors of Super304H and HR3C used for USC boiler applications were investigated in simulated coal ash/gas environments with 0.1 and 1.5% of SO2 at 650 °C for 500 h. The results indicated that the increase in SO2 accelerated the corrosion rate and the spalling tendency of the corrosion layer in both tested alloys. Fe2O3, Cr2O3 and FeCr2O4 main peaks were revealed by XRD on Super304H, but on HR3C only the Cr2O3 peak showed a high intensity. The SO2 content did not affect the corrosion product composition of any of the alloys, but accelerated the inner sulfidation and the spallation on Super304H. No obvious internal sulfidation was observed on HR3C in either SO2 content. Based on the experimental results, the alloy corrosion mechanism and the influence of sulfur content on the corrosion process were discussed.
NASA Astrophysics Data System (ADS)
Srinivasan, P.; Kushwaha, Shashank
2018-04-01
Super heater coils of the coal based thermal power plants and subjected to severe operating conditions from both steam side and gas side. Formation of oxide scale due to prolonged service lead to temperature raise of the tube and erosion due to fly ash present in the combusted gases leads to tube thinning. Both these factors lead to creep rupture of the coils much before the designed service life. Failure of super heater coils during service of the boiler leads to power loss and huge monitory loss to the power plants. An attempt is made to model the creep damage caused to the super heater coils using heat transfer analysis tube thinning due to erosive wear of the tubes. Combined effects of these parameters are taken into consideration to predict the life of the super heater coils. This model may be used to estimate the life of the coils operating under the severe operating conditions to prevent the unexpected failure of the coils.
Mukherjee, Sutapa; Rodrigues, Ema; Aeschliman, David B; Houk, R S; Palmer, Lyle J; Woodin, Mark A; Weker, Robert; Christiani, David C
2005-06-01
Boilermakers are occupationally exposed to known carcinogens. The association of urinary 1-hydroxy-pyrene (1-OHP), a biomarker of polycyclic aromatic hydrocarbon (PAH) exposure, with biomarkers of metal exposure (vanadium, chromium, manganese, nickel, copper, and lead) in boilermakers exposed to metal fume from welding and dust particulates from residual oil fly ash (ROFA) was examined. A repeated measures cohort study was conducted during the overhaul of an oil-fired boiler. Twice-daily urine samples were obtained for 5 days and analyzed for cotinine, 1-OHP, and metals. Generalized estimating equations (GEE) were used to model the multivariate relationship of 1-OHP to the explanatory variables. Metal and 1-OHP levels were determined for 165 urine samples from 20 boilermakers and these levels increased during the workweek. However, the 1-OHP level was not significantly associated with any individual metal level at any time point. This suggests that boilermakers were occupationally exposed to PAH and metals, but 1-OHP as a PAH biomarker was unable to serve as a surrogate marker of metal exposure for the metals measured in this study.
Maiti, Subodh Kumar; Jaiswal, Shishir
2008-01-01
A field study was conducted in the fly ash lagoons of Santandih Thermal Power Plant located in West Bengal (India) to find out total, EDTA and DTPA extractable metals in fly ash and their bioaccumulation in root and shoot portion of the naturally growing vegetation. Fly ash sample has alkaline pH and low conductivity. The concentration of total Cu, Zn, Pb and Ni were found higher than weathered fly ash and natural soil, where as Co, Cd and Cr were found traces. Five dominant vegetation namely, Typha latifolia, Fimbristylis dichotoma, Amaranthus defluxes, Saccharum spontaenum and Cynodon dactylon were collected in the winter months (November-December). Bioaccumulation of metals in root and shoot portions were found varied significantly among the species, but all concentration were found within toxic limits. Correlation between total, DTPA and EDTA extractable metals viz. root and shoot metals concentration were studied. Translocation factor (TF) for Cu, Zn and Ni were found less than unity, indicates that these metals are immobilized in the root part of the plants. Metals like Mn have TF greater than unity. The study infers that natural vegetation removed Mn by phytoextraction mechanisms (TF > 1), while other metals like Zn, Cu, Pb and Ni were removed by rhizofiltration mechanisms (TF < 1). The field study revealed that T. latifolia and S. spontaenum plants could be used for bioremediation of fly ash lagoon.
PCDD/PCDF reduction by the co-combustion process.
Lee, Vinci K C; Cheung, Wai-Hung; McKay, Gordon
2008-01-01
A novel process, termed the co-combustion process, has been developed and designed to utilise the thermal treatment of municipal solid waste (MSW) in cement clinker production and reduce PCDD/PCDF emissions. To test the conceptual design; detailed engineering design of the process and equipment was performed and a pilot plant was constructed to treat up to 40 tonnes MSW per day. The novel process features included several units external to the main traditional cement rotary kiln: an external calcinations unit in which the hot gas calcined the limestone thus making significant energy savings for this chemical reaction; the lime generated was used in a second chamber to act as a giant acid gas scrubber to remove SOx and particularly HCl (a source of chloride); an external rotary kiln and secondary combustion unit capable of producing a hot gas at 1200 degrees C; a gas cooler to simulate a boiler turbogenerator set for electricity generation; the incorporation of some of the bottom ash, calcined lime and dust collector solids into the cement clinker. A PCDD/PCDF inventory has been completed for the entire process and measured PCDD/PCDF emissions were 0.001 ng I-TEQ/Nm(3) on average which is 1% of the best practical means [Hong Kong Environmental Protection Department, 2001. A guidance note on the best practicable means for incinerators (municipal waste incineration), BPM12/1] MSW incineration emission limit values.
Hybrid micro-particles as a magnetically-guidable decontaminant for cesium-eluted ash slurry
NASA Astrophysics Data System (ADS)
Namiki, Yoshihisa; Ueyama, Toshihiko; Yoshida, Takayuki; Watanabe, Ryoei; Koido, Shigeo; Namiki, Tamami
2014-09-01
Decontamination of the radioactive cesium that is widely dispersed owing to a nuclear power station accident and concentrated in fly ash requires an effective elimination system. Radioactive fly ash contains large amounts of water-soluble cesium that can cause severe secondary contamination and represents a serious health risk, yet its complete removal is complicated and difficult. Here it is shown that a new fine-powder formulation can be magnetically guided to eliminate cesium after being mixed with the ash slurry. This formulation, termed MagCE, consists of a ferromagnetic porous structure and alkaline- and salt-resistant nickel ferrocyanide. It has potent cesium-adsorption- and magnetic-separation-properties. Because of its resistance against physical and chemical attack such as with ash particles, as well as with the high pH and salt concentration of the ash slurry, MagCE simplifies the decontamination process without the need of the continued presence of the hazardous water-soluble cesium in the treated ash.
Hybrid micro-particles as a magnetically-guidable decontaminant for cesium-eluted ash slurry
Namiki, Yoshihisa; Ueyama, Toshihiko; Yoshida, Takayuki; Watanabe, Ryoei; Koido, Shigeo; Namiki, Tamami
2014-01-01
Decontamination of the radioactive cesium that is widely dispersed owing to a nuclear power station accident and concentrated in fly ash requires an effective elimination system. Radioactive fly ash contains large amounts of water-soluble cesium that can cause severe secondary contamination and represents a serious health risk, yet its complete removal is complicated and difficult. Here it is shown that a new fine-powder formulation can be magnetically guided to eliminate cesium after being mixed with the ash slurry. This formulation, termed MagCE, consists of a ferromagnetic porous structure and alkaline- and salt-resistant nickel ferrocyanide. It has potent cesium-adsorption- and magnetic-separation-properties. Because of its resistance against physical and chemical attack such as with ash particles, as well as with the high pH and salt concentration of the ash slurry, MagCE simplifies the decontamination process without the need of the continued presence of the hazardous water-soluble cesium in the treated ash. PMID:25192495
Hybrid micro-particles as a magnetically-guidable decontaminant for cesium-eluted ash slurry.
Namiki, Yoshihisa; Ueyama, Toshihiko; Yoshida, Takayuki; Watanabe, Ryoei; Koido, Shigeo; Namiki, Tamami
2014-09-05
Decontamination of the radioactive cesium that is widely dispersed owing to a nuclear power station accident and concentrated in fly ash requires an effective elimination system. Radioactive fly ash contains large amounts of water-soluble cesium that can cause severe secondary contamination and represents a serious health risk, yet its complete removal is complicated and difficult. Here it is shown that a new fine-powder formulation can be magnetically guided to eliminate cesium after being mixed with the ash slurry. This formulation, termed MagCE, consists of a ferromagnetic porous structure and alkaline- and salt-resistant nickel ferrocyanide. It has potent cesium-adsorption- and magnetic-separation-properties. Because of its resistance against physical and chemical attack such as with ash particles, as well as with the high pH and salt concentration of the ash slurry, MagCE simplifies the decontamination process without the need of the continued presence of the hazardous water-soluble cesium in the treated ash.
Particulate emission abatement for Krakow boiler houses
DOE Office of Scientific and Technical Information (OSTI.GOV)
Wysk, R.
1995-12-31
Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissionsmore » which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.« less
Applicability of Zeolite Based Systems for Ammonia Removal and Recovery From Wastewater.
Das, Pallabi; Prasad, Bably; Singh, Krishna Kant Kumar
2017-09-01
Ammonia discharged in industrial effluents bears deleterious effects and necessitates remediation. Integrated systems devoted to recovery of ammonia in a useful form and remediation of the same addresses the challenges of waste management and its utilization. A comparative performance evaluation study was undertaken to access the suitability of different zeolite based systems (commercial zeolites and zeolites synthesized from fly ash) for removal of ammonia followed by its subsequent release. Four main parameters which were studied to evaluate the applicability of such systems for large scale usage are cost-effectiveness, ammonia removal efficiency, performance on regeneration, and ammonia release percentage. The results indicated that synthetic zeolites outperformed zeolites synthesized from fly ash, although the later proved to be more efficient in terms of total cost incurred. Process technology development in this direction will be a trade-of between cost and ammonia removal and release efficiencies.
High Efficiency Liquid-Desiccant Regenerator for Air Conditioning and Industrial Drying
DOE Office of Scientific and Technical Information (OSTI.GOV)
Andrew Lowenstein
2005-12-19
Over 2 quads of fossil fuels are used each year for moisture removal. This includes industrial and agricultural processes where feedstocks and final products must be dried, as well as comfort conditioning of indoor spaces where the control of humidity is essential to maintaining healthy, productive and comfortable working conditions. Desiccants, materials that have a high affinity for water vapor, can greatly reduce energy use for both drying and dehumidification. An opportunity exists to greatly improve the competitiveness of advanced liquid-desiccant systems by increasing the efficiency of their regenerators. It is common practice within the chemical process industry to usemore » multiple stage boilers to improve the efficiency of thermal separation processes. The energy needed to regenerate a liquid desiccant, which is a thermal separation process, can also be reduced by using a multiple stage boiler. In this project, a two-stage regenerator was developed in which the first stage is a boiler and the second stage is a scavenging-air regenerator. The only energy input to this regenerator is the natural gas that fires the boiler. The steam produced in the boiler provides the thermal energy to run the second-stage scavenging-air regenerator. This two-stage regenerator is referred to as a 1?-effect regenerator. A model of the high-temperature stage of a 1?-effect regenerator for liquid desiccants was designed, built and successfully tested. At nominal operating conditions (i.e., 2.35 gpm of 36% lithium chloride solution, 307,000 Btu/h firing rate), the boiler removed 153 lb/h of water from the desiccant at a gas-based efficiency of 52.9 % (which corresponds to a COP of 0.95 when a scavenging-air regenerator is added). The steam leaving the boiler, when condensed, had a solids concentration of less than 10 ppm. This low level of solids in the condensate places an upper bound of about 6 lb per year for desiccant loss from the regenerator. This low loss will not create maintenance problems nor will it significantly increase operating expenses. An energy balance on the boiler showed that heat loss through the insulated jacket was 10%. This value is much higher than the 2% to 5% that is typical of most boilers and indicates a need to better insulate the unit. With insulation that brings jacket losses down to 5%, a 1?-effect regenerator that uses this boiler as its high-temperature stage will have a gas-based COP of 1.05. The estimated cost to manufacture a 300-lb/h, 1?-effect regenerator at 500 units per year is $17,140. Unfortunately, the very high cost for natural gas that now prevails in the U.S. makes it very difficult for a gas-fired LDAC to compete against an electric vapor-compression air conditioner in HVAC applications. However, there are important industrial markets that need very dry air where the high price of natural gas will encourage the sale of a LDAC with the 1?-effect regenerator since in these markets it competes against less efficient gas-fired desiccant technologies. A manufacturer of industrial dehumidification equipment is now negotiating a sales agreement with us that would include the 1?-effect regenerator.« less
Pilot-scale test for electron beam purification of flue gas from coal-combustion boiler
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hashimoto, Shoji; Namba, Hideki; Tokunaga, Okihiro
1995-06-01
Construction of a pilot plant of the treatment capacity of 12,000 m{sup 3}N/h flue gas was completed in November, 1992 in the Shin-Nagoya Thermal Power Station, Nagoya for electron beam purification of flue-gas from coal combustion boiler and the operation had been continued during one year. The results obtained In the tests shows that the target removal efficiency for SO{sub 2} (94 %) and for NO{sub x} (80 %) was achieved with appropriate operation conditions (electron beam dose, temperature, amount of ammonia etc.). The effective collection of powdery by-products was performed by an electrostatic precipitator.
NASA Astrophysics Data System (ADS)
Peláez-Cid, A. A.; Tlalpa-Galán, M. A.; Herrera-González, A. M.
2013-06-01
This paper presents the adsorption results of acid, basic, direct, vat, and reactive-type dyes on carbonaceous adsorbent materials prepared starting off vegetable residue such as Opuntia ficus indica and Casimiroa edulis fruit wastes. The adsorbents prepared from Opuntia ficus indica waste were designated: TunaAsh, CarTunaT, and CarTunaQ. The materials obtained from Casimiroa edulis waste were named: CenZAP, CarZAPT, and CarZAPQ. TunaAsh and CenZAP consist of ashes obtained at 550 °C CarTunaT and CarZAPT consist of the materials carbonized at 400 °C lastly, CarTunaQ and CarZAPQ consist of chemically activated carbons using H3PO4 at 400 °C. Only the chemically activated materials were washed with distilled water until a neutral pH was obtained after their carbonization. All materials were ground and sieved to obtain a particle size ranging from 0.25 to 0.84 mm. The static adsorption results showed that both ashes and chemically activated carbon are more efficient at dye removal for both vegetable residues. For TunaAsh and CarTunaQ, removal rates of up to 100% in the cases of basic, acid, and direct dyes were achieved. Regarding wastewater containing reactive dyes, the efficiency ranged from 60 to 100%. For vat effluents, it ranged from 42 to 52%. In the case of CenZAP and CarZAPQ, it was possible to treat reactive effluents with rates ranging between 63 and 91%. Regarding vat effluents, it ranged from 57 to 68%. The process of characterization for all materials was done using scanning electron microscopy and infrared spectroscopy.
Huiliñir, César; Pinto-Villegas, Paula; Castillo, Alejandra; Montalvo, Silvio; Guerrero, Lorna
2017-06-01
The effect of aerobic pretreatment and fly ash addition on the production of methane from mixed sludge is studied. Three assays with pretreated and not pretreated mixed sludge in the presence of fly ash (concentrations of 0, 10, 25, 50, 250 and 500mg/L) were run at mesophilic condition. It was found that the combined use of aerobic pretreatment and fly ash addition increases methane production up to 70% when the fly ash concentrations were lower than 50mg/L, while concentrations higher than 250mg/L cause up to 11% decrease of methane production. For the anaerobic treatment of mixed sludge without pretreatment, the fly ash improved methane generation at all the concentrations studied, with a maximum of 56%. The removal of volatile solids does not show an improvement compared to the separate use of an aerobic pre-treatment and fly ash addition. Therefore, the combined use of the aerobic pre-treatment and fly ash addition improves only the production of methane. Copyright © 2017 Elsevier Ltd. All rights reserved.
Yang, Jianping; Zhao, Yongchun; Zhang, Junying; Zheng, Chuguang
2014-12-16
To remove Hg(0) in coal combustion flue gas and eliminate secondary mercury pollution of the spent catalyst, a new regenerable magnetic catalyst based on cobalt oxide loaded magnetospheres from fly ash (Co-MF) was developed. The catalyst, with an optimal loading of 5.8% cobalt species, attained approximately 95% Hg(0) removal efficiency at 150 °C under simulated flue gas atmosphere. O2 could enhance the Hg(0) removal activity of magnetospheres catalyst via the Mars-Maessen mechanism. SO2 displayed an inhibitive effect on Hg(0) removal capacity. NO with lower concentration could promote the Hg(0) removal efficiency. However, when increasing the NO concentration to 300 ppm, a slightly inhibitive effect of NO was observed. In the presence of 10 ppm of HCl, greater than 95.5% Hg(0) removal efficiency was attained, which was attributed to the formation of active chlorine species on the surface. H2O presented a seriously inhibitive effect on Hg(0) removal efficiency. Repeated oxidation-regeneration cycles demonstrated that the spent Co-MF catalyst could be regenerated effectively via thermally treated at 400 °C for 2 h.
USDA-ARS?s Scientific Manuscript database
Soju industrial waste is an important biomass resource. The present study is aimed to utilize soju industrial waste for silica extraction, and residual ash as a low cost adsorbent for the removal of Methylene Blue (MB) from aqueous solution. High percentage of pure amorphous nanosilica was obtained ...
Evaluation of various insecticides applied to the bark to control emerald ash borer
Robert A. Haack; Toby R. Petrice
2005-01-01
The emerald ash borer (EAB), Agrilus planipennis Fairmaire (Buprestidae), a native of Asia, was first discovered in the United States and Canada in 2002. Within the area that is generally infested with EAB, homeowners and communities are typically either removing infested trees or treating them with various insecticides to protect them from further...
Framework of risk assessment in relation to FGD-gypsum use as agricultural amendment
USDA-ARS?s Scientific Manuscript database
Due to the concerns by EPA of air pollution from coal fired power plants, the industry are building and retrofitting existing facilities to remove more impurities from the environment. Industry has introduced removal of fly ash contaminates before SO2 removal, allowing generation of FGD-gypsum with...
Bednar, A J; Averett, D E; Seiter, J M; Lafferty, B; Jones, W T; Hayes, C A; Chappell, M A; Clarke, J U; Steevens, J A
2013-09-01
A storage-pond dike failure occurred on December 22, 2008 at the Tennessee Valley Authority Kingston Fossil Plant resulting in the release of over 4million cubic meters (5million cubic yards) of fly ash. Approximately half of the released ash was deposited in the main channel of the Emory River, Tennessee, USA. Remediation efforts of the Emory River focused on hydraulic dredging, as well as mechanical excavation in targeted areas. However, agitation of the submerged fly ash during hydraulic dredging introduces river water into the fly ash material, which could promote dissolution and desorption of metals from the solid fly ash material. Furthermore, aeration of the dredge slurry could alter the redox state of metals in the fly ash material and thereby change their sorption, mobility, and toxicity properties. The research presented here focuses on the concentrations and speciation of metals during the fly ash recovery from the Emory River. Our results indicate that arsenite [As(III)] released from the fly ash material during dredging was slowly oxidized to arsenate [As(V)] in the slurry recovery system with subsequent removal through precipitation or sorption reactions with suspended fly ash material. Concentrations of other dissolved metals, including iron and manganese, also generally decreased in the ash recovery system prior to water discharge back to the river. Published by Elsevier Ltd.
Advantages and possibilities of solid recovered fuel cocombustion in the European energy sector.
Hilber, Thomas; Maier, Jörg; Scheffknecht, Günter; Agraniotis, Michalis; Grammelis, Panagiotis; Kakaras, Emmanuel; Glorius, Thomas; Becker, Uwe; Derichs, Willy; Schiffer, Hans-Peter; De Jong, Martin; Torri, Lucia
2007-10-01
The 1999/31 Elemental Carbon Directive sets strict rules on the disposal of untreated municipal solid waste in the European Union countries and forces a reduction of the biodegradable quantities disposed off to landfills up to 35% of the amount produced in 1995 in the coming decade. More environmentally friendly waste management options shall be promoted under the framework of the Community Waste Strategy ([96] 399 Final). In this context, the production and thermal use of solid recovered fuels (SRFs), derived from nonhazardous bioresidues and mixed- and mono-waste streams, could be a key element in a future waste management system. Within the scope of the European Demonstration Project, RECOFUEL, SRF cocombustion was demonstrated in two large-scale lignite-fired coal boilers at RWE power station in Weisweiler, Germany. As a consequence of the high biogenic share of the cocombusted material, this approach can be considered beneficial following European Directive 2001/77/EC on electricity from renewable energy sources (directive). During the experimental campaign, the share of SRF in the overall thermal input was adjusted to approximately 2%, resulting into a feeding rate of approximately 25 t/hr. The measurement campaign included boiler measurements in different locations, fuel and ash sampling, and its characterization. The corrosion rates were monitored by dedicated corrosion probes. The overall results showed no significant influence of SRF cocombustion on boiler operation, emissions behavior, and residues quality for the thermal shares applied. Also, no effect of the increased chlorine concentration of the recovered fuel was observed in the flue gas path after the desulfurization unit.
Removal of sulfuric acid mist from lead-acid battery plants by coal fly ash-based sorbents.
Shu, Yuehong; Wei, Xiangyu; Fang, Yu; Lan, Bingyan; Chen, Hongyu
2015-04-09
Sorbents from coal fly ash (CFA) activated by NaOH, CaO and H2O were prepared for H2SO4 mist removal from lead-acid battery plants. The effects of parameters including temperature, time, the ratios of CFA/activator and water/solid during sorbent preparation were investigated. It is found that the synthesized sorbents exhibit much higher removal capacity for H2SO4 mist when compared with that of raw coal fly ash and CaO except for H2O activated sorbent and this sorbent was hence excluded from the study because of its low capacity. The H2SO4 mist removal efficiency increases with the increasing of preparation time length and temperature. In addition, the ratios of CFA/activator and water/solid also impact the removal efficiency, and the optimum preparation conditions are identified as: a water/solid ratio of 10:1 at 120 °C for 10h, a CFA:CaO weight ratio of 10:1, and a NaOH solution concentration of 3 mol/L. The formation of rough surface structure and an increased surface area after NaOH/CaO activation favor the sorption of H2SO4 mist and possible sorption mechanisms might be electrostatic attractions and chemical precipitation between the surface of sorbents and H2SO4 mist. Copyright © 2015 Elsevier B.V. All rights reserved.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Nick Degenstein; Minish Shah; Doughlas Louie
2012-05-01
The goal of this project is to develop a near-zero emissions flue gas purification technology for existing PC (pulverized coal) power plants that are retrofitted with oxy-combustion technology. The objective of Task 2 of this project was to evaluate an alternative method of SOx, NOx and Hg removal from flue gas produced by burning high sulfur coal in oxy-combustion power plants. The goal of the program was not only to investigate a new method of flue gas purification but also to produce useful acid byproduct streams as an alternative to using a traditional FGD and SCR for flue gas processing.more » During the project two main constraints were identified that limit the ability of the process to achieve project goals. 1) Due to boiler island corrosion issues >60% of the sulfur must be removed in the boiler island with the use of an FGD. 2) A suitable method could not be found to remove NOx from the concentrated sulfuric acid product, which limits sale-ability of the acid, as well as the NOx removal efficiency of the process. Given the complexity and safety issues inherent in the cycle it is concluded that the acid product would not be directly saleable and, in this case, other flue gas purification schemes are better suited for SOx/NOx/Hg control when burning high sulfur coal, e.g. this project's Task 3 process or a traditional FGD and SCR.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Robert F. Rathbone; Thomas L. Robl
2002-10-30
The Clean Air Act Amendments of 1990 require large reductions in emissions of NO{sub x} from coal-fired electric utility boilers. This will necessitate the use of ammonia injection, such as in selective catalytic reduction (SCR), in many power plants, resulting in the deposition of ammonia on the fly ash. The presence of ammonia could create a major barrier to fly ash utilization in concrete because of odor concerns. Although there have been limited studies of ammonia emission from concrete, little is known about the quantity of ammonia emitted during mixing and curing, and the kinetics of ammonia release. This ismore » manifested as widely varying opinions within the concrete and ash marketing industry regarding the maximum acceptable levels of ammonia in fly ash. Therefore, practical guidelines for using ammoniated fly ash are needed in advance of the installation of many more SCR systems. The goal of this project was to develop practical guidelines for the handling and utilization of ammoniated fly ash in concrete, in order to prevent a decrease in the use of fly ash for this application. The objective was to determine the amount of ammonia that is released, over the short- and long-term, from concrete that contains ammoniated fly ash. The technical approach in this project was to measure the release of ammonia from mortar and concrete during mixing, placement, and curing. Work initially focused on laboratory mortar experiments to develop fundamental data on ammonia diffusion characteristics. Larger-scale laboratory experiments were then conducted to study the emission of ammonia from concrete containing ammoniated fly ash. The final phase comprised monitoring ammonia emissions from large concrete slabs. The data indicated that, on average, 15% of the initial ammonia was lost from concrete during 40 minutes of mixing, depending on the mix proportions and batch size. Long-term experiments indicated that ammonia diffusion from concrete was relatively slow, with greater than 50% of the initial ammonia content remaining in an 11cm thick concrete slab after 1 month. When placing concrete in an enclosed space, with negligible ventilation, it is recommended that the ammonia concentration in the concrete mix water should not exceed 110 mg NH{sub 3}/L, if the NIOSH exposure limit of 25 ppm in the air is not to be exceeded. If even a modicum of ventilation is present, then the ammonia concentration in the concrete water should be less than 170 mg/L. The maximum level of ammonia in the fly ash can then be calculated using these limits if the concrete mix proportions are known. In general, during the mixing and placement of ammonia-laden concrete, no safety concerns were encountered. The only location where the ammonia concentration attained high levels (i.e. > 25 ppm in the air) was within the concrete mixing drum.« less
Removal of Strontium from Drinking Water by Conventional ...
The United States Environmental Protection Agency Contaminant Candidate List 3 lists strontium as a contaminant for potential regulatory consideration in drinking water. There is very little data available on strontium removal from drinking water. As a result, there is an immediate need to perform treatment studies. The objective of this work is to evaluate the effectiveness of conventional and lime-soda ash softening treatments to remove strontium from surface and ground waters. Conventional drinking water treatment with aluminum and iron coagulants were able to achieve 12% and 5.9% strontium removal at best, while lime softening removed as much as 78% from natural strontium-containing ground water. Systematic fundamental experiments showed that strontium removal during the lime-soda ash softening was related to pH, calcium concentration and dissolved inorganic carbon concentration. Final strontium concentration was also directly associated with initial strontium concentration. Precipitated solids showed well-formed crystals or agglomerates of mixed solids, two polymorphs of calcium carbonate (vaterite and calcite), and strontianite, depending on initial water quality conditions. X-ray diffraction analysis suggested that strontium likely replaced calcium inside the crystal lattice and was likely mainly responsible for removal during lime softening. To inform the public.
Alexander Sinz; Emmile S. Gardiner; Brian R. Lockhart; Ray A. Souter
2011-01-01
Stand-level growth responses and plant-level patterns of biomass accumulation and distribution were examined to learn how stand structure influences morphological acclimation and growth of green ash (Fraxinus pennsylvanica Marsh.) advance regeneration following overstory harvesting. Nine, 20-ha plots that received clearcut harvesting (100% basal area removal), partial...
Using Volcanic Ash to Remove Dissolved Uranium and Lead
NASA Technical Reports Server (NTRS)
McKay, David S.; Cuero, Raul G.
2009-01-01
Experiments have shown that significant fractions of uranium, lead, and possibly other toxic and/or radioactive substances can be removed from an aqueous solution by simply exposing the solution, at ambient temperature, to a treatment medium that includes weathered volcanic ash from Pu'u Nene, which is a cinder cone on the Island of Hawaii. Heretofore, this specific volcanic ash has been used for an entirely different purpose: simulating the spectral properties of Martian soil. The treatment medium can consist of the volcanic ash alone or in combination with chitosan, which is a natural polymer that can be produced from seafood waste or easily extracted from fungi, some bacteria, and some algae. The medium is harmless to plants and animals and, because of the abundance and natural origin of its ingredient( s), is inexpensive. The medium can be used in a variety of ways and settings: it can be incorporated into water-filtration systems; placed in contact or mixed with water-containing solids (e.g., soils and sludges); immersed in bodies of water (e.g., reservoirs, lakes, rivers, or wells); or placed in and around nuclear power plants, mines, and farm fields.
Combined disc pelletisation and thermal treatment of MSWI fly ash.
Huber, Florian; Herzel, Hannes; Adam, Christian; Mallow, Ole; Blasenbauer, Dominik; Fellner, Johann
2018-03-01
An environmentally friendly and cost efficient way for the management of municipal solid waste incineration (MSWI) fly ash represents its thermal co-treatment together with combustible waste. However, the safe introduction and storage of MSWI fly ash in the waste bunker is challenging and associated with severe problems (e.g. dust emissions, generation of undefined lumps and heat in case of moistened MSWI fly ash). Therefore, the aim of this study is to investigate the suitability of pelletisation as a pretreatment of MSWI fly ash. In particular, MSWI fly ash was characterised after sampling, pelletisation and thermal treatment and the transfer of constituents to secondary fly ash and flue gas was investigated. For this purpose, MSWI fly ash pellets with a water content of about 0.15 kg/kg and a diameter of about 8 mm have been produced by disc pelletiser and treated in an electrically heated pilot-scale rotary kiln at different temperatures, ranging from 450 °C to 1050 °C. The total contents of selected elements in the MSWI fly ash before and after thermal treatment and in the generated secondary fly ash have been analysed in order to understand the fate of each element. Furthermore, leachable contents of selected elements and total content of persistent organic pollutants of the thermally treated MSWI fly ash were determined. Due to the low total content of Hg (0.7 mg/kg) and the low leachate content of Pb (<0.36 mg/kg), even at the lowest treatment temperature of 450 °C, thermally treated MSWI fly ash pellets can be classified as non-hazardous waste. However, temperatures of at least 650 °C are necessary to decrease the toxic equivalency of PCDD/F and DL-PCB. The removal of toxic heavy metals like Cd and Pb is significantly improved at temperatures of 850 °C, 950 °C or even 1050 °C. The observed metal removal led to relatively high contents of e.g. Cu (up to 11,000 mg/kg), Pb (up to 91,000 mg/kg) and Zn (up to 21,000 mg/kg) in the secondary fly ash. This metal enriched secondary fly ash might represent a potential raw material for metal recovery (e.g. via acidic leaching). Due to the high content of total dissolved solids observed in the leachate of thermally treated MSWI fly ash pellets, a wet extraction procedure is suggested to enable its safe disposal at non-hazardous waste landfills. Copyright © 2017 Elsevier Ltd. All rights reserved.
Credit BG. View looking northeast at southwestern side of Test ...
Credit BG. View looking northeast at southwestern side of Test Stand "D" complex. Test Stand "D" workshop (Building 4222/E-23) is at left; shed to its immediate right is an entrance to underground tunnel system which interconnects all test stands. To the right of Test Stand "D" tower are four Clayton water-tube flash boilers once used in the Steam Generator Plant 4280/E-81 to power the vacuum ejector system at "D" and "C" stands. A corner of 4280/E-81 appears behind the boilers. Boilers were removed as part of stand dismantling program. The Dv (vertical vacuum) Test Cell is located in the Test Stand "D" tower, behind the sunscreen on the west side. The top of the tower contains a hoist for lifting or lowering rocket engines into the Dv Cell. Other equipment mounted in the tower is part of the steam-driven vacuum ejector system - Jet Propulsion Laboratory Edwards Facility, Test Stand D, Edwards Air Force Base, Boron, Kern County, CA
NOVEL OXIDANT FOR ELEMENTAL MERCURY CONTROL FROM FLUE GAS
A novel economical oxidant has been developed for elemental mercury (Hg(0)) removal from coal-fired boilers. The oxidant was rigorously tested in a lab-scale fixed-bed system with the Norit America's FGD activated carbon (DOE's benchmark sorbent) in a typical PRB subbituminous/l...
DOE Office of Scientific and Technical Information (OSTI.GOV)
Kwang Y. Lee; Stuart S. Yin; Andre Boheman
2004-12-26
The objective of the proposed work is to develop an intelligent distributed fiber optical sensor system for real-time monitoring of high temperature in a boiler furnace in power plants. Of particular interest is the estimation of spatial and temporal distributions of high temperatures within a boiler furnace, which will be essential in assessing and controlling the mechanisms that form and remove pollutants at the source, such as NOx. The basic approach in developing the proposed sensor system is three fold: (1) development of high temperature distributed fiber optical sensor capable of measuring temperatures greater than 2000 C degree with spatialmore » resolution of less than 1 cm; (2) development of distributed parameter system (DPS) models to map the three-dimensional (3D) temperature distribution for the furnace; and (3) development of an intelligent monitoring system for real-time monitoring of the 3D boiler temperature distribution. Under Task 1, improvement was made on the performance of in-fiber grating fabricated in single crystal sapphire fibers, test was performed on the grating performance of single crystal sapphire fiber with new fabrication methods, and the fabricated grating was applied to high temperature sensor. Under Task 2, models obtained from 3-D modeling of the Demonstration Boiler were used to study relationships between temperature and NOx, as the multi-dimensionality of such systems are most comparable with real-life boiler systems. Studies show that in boiler systems with no swirl, the distributed temperature sensor may provide information sufficient to predict trends of NOx at the boiler exit. Under Task 3, we investigate a mathematical approach to extrapolation of the temperature distribution within a power plant boiler facility, using a combination of a modified neural network architecture and semigroup theory. The 3D temperature data is furnished by the Penn State Energy Institute using FLUENT. Given a set of empirical data with no analytic expression, we first develop an analytic description and then extend that model along a single axis.« less
The leaching characteristics of selenium from coal fly ashes
DOE Office of Scientific and Technical Information (OSTI.GOV)
Wang, T.; Wang, J.; Burken, J.G.
2007-11-15
The leaching characteristics of selenium from several bituminous and subbituminous coal fly ashes under different pH conditions were investigated using batch methods. Results indicated that pH had a significant effect on selenium leaching from bituminous coal ash. The minimum selenium leaching occurred in the pH range between 3 and 4, while the maximum selenium leaching occurred at pH 12. The release of selenium from subbituminous coal ashes was very low for the entire experimental pH range, possibly due to the high content of calcium which can form hydration or precipitation products as a sink for selenium. The adsorption results formore » different selenium species indicated that Se(VI) was hardly adsorbable on either bituminous coal ashes or subbitumminous coal ashes at any pH. However, Se(I) was highly adsorbed by bituminous coal ashes under acidic pH conditions and was mostly removed by subbitumminous coal ashes across the entire pH range. This result suggests that the majority of selenium released from the tested fly ashes was Se(IV). A speciation-based model was developed to simulate the adsorption of Se(IV) on bituminous coal fly ash, and the pH-independent adsorption constants of HSeO{sup 3-} and SeO{sub 3}{sup 2-} were determined. The modeling approach is useful for understanding and predicting the release process of selenium from fly ash.« less
Extraction of heavy metals from MSW incinerator fly ash using saponins.
Hong, K J; Tokunaga, S; Ishigami, Y; Kajiuchi, T
2000-08-01
An extraction process with saponins was evaluated for removing heavy metals from MSW (municipal solid waste) incinerator fly ashes. Two different fly ashes, A and B, were treated on a laboratory scale with three triterpene-glycoside type of saponins, M, Q, and T, in the pH range 4-9. The results were compared with those of the HCI and EDTA treatment. The treatment with saponins extracted 20-45% of Cr from the fly ashes. Saponins were also effective in extracting Cu from fly ash A attaining 50-60% extraction. Saponin T extracted 100% of Pb from fly ash A at pH around 4. The extraction of Zn with the saponin treatment was similar to that of the HCl treatment. Further, Cr, Cu, Pb, and Zn were fractionated by sequential extraction to investigate the effect of saponins on each fraction. Extraction behavior of other elements during the saponin treatment was also studied. The leaching test on the residues received after the saponin treatment showed that the fly ashes were successfully detoxified to meet the landfilling guideline.
NASA Astrophysics Data System (ADS)
Arzuman, Anry
Mercury is a hazardous air pollutant emitted to the atmosphere in large amounts. Mercury emissions from electric power generation sources were estimated to be 48 metric tons/year, constituting the single largest anthropogenic source of mercury in the U.S. Settled mercury species are highly toxic contaminants of the environment. The newly issued Federal Clean Air Mercury Rule requires that the electric power plants firing coal meet the new Maximum Achievable Mercury Control Technology limit by 2018. This signifies that all of the air-phase mercury will be concentrated in solid phase which, based on the current state of the Air Pollution Control Technology, will be fly ash. Fly ash is utilized by different industries including construction industry in concrete, its products, road bases, structural fills, monifills, for solidification, stabilization, etc. Since the increase in coal combustion in the U.S. (1.6 percent/year) is much higher than the fly ash demand, large amounts of fly ash containing mercury and other trace elements are expected to accumulate in the next decades. The amount of mercury transferred from one phase to another is not a linear function of coal combustion or ash production, depends on the future states of technology, and is unknown. The amount of aqueous mercury as a function of the future removal, mercury speciation, and coal and aquifer characteristics is also unknown. This paper makes a first attempt to relate mercury concentrations in coal, flue gas, fly ash, and fly ash leachate using a single algorithm. Mercury concentrations in all phases were examined and phase transformation algorithms were derived in a form suitable for probabilistic analyses. Such important parameters used in the transformation algorithms as Soil Cation Exchange Capacity for mercury, soil mercury selectivity sequence, mercury activity coefficient, mercury retardation factor, mercury species soil adsorption ratio, and mercury Freundlich soil adsorption isotherm coefficients were derived. Mercury air-phase removal efficiency was studied as a function of dominant mercury species vapor pressures, the amount of chlorine, sorbent injection rate and adsorption capacities, and process temperature and modifications. A mercury air phase removal algorithm was derived which defines the future removal efficiencies as a function of activated carbon injection rate. Mercury adsorption on soil was studied as a function of Mercury Mass Law incorporating the dominant aquatic mercury species, pH, chlorine and sulfur concentrations, and the amount of complexed hydroxyl groups. Aquatic mercury longitudinal plume delineation was studied using the Domenico and Robbins function. A Monte Carlo simulation was performed using random number series (5000) for all of the variables in the Domenico and Robbins and mercury retardation functions. The probability that the Maximum Contaminant Level for mercury will be exceeded was found to be equal approximately 1 percent of all soil-related fly ash applications.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Burgess, R.M.; Perron, M.M.; Friedman, C.L.
Approaches for cleaning up contaminated sediments range from dredging to in situ treatment. In this study, we discuss the effects of amending reference and contaminated sediments with coal fly ash to reduce the bioavailability and toxicity of a field sediment contaminated with polycyclic aromatic hydrocarbons (PAHs). Six fly ashes and a coconut charcoal were evaluated in 7-d whole sediment toxicity tests with a marine amphipod (Ampelisca abdita) and mysid (Americamysis bahia). Fly ashes with high carbon content and the coconut charcoal showed proficiency at reducing toxicity. Some of the fly ashes demonstrated toxicity in the reference treatments. It is suspectedmore » that some of this toxicity is related to the presence of ammonia associated with fly ashes as a result of postoxidation treatment to reduce nitrous oxide emissions. Relatively simple methods exist to remove ammonia from fly ash before use, and fly ashes with low ammonia content are available. Fly ashes were also shown to effectively reduce overlying water concentrations of several PAHs. No evidence was seen of the release of the metals cadmium, copper, nickel, or lead from the fly ashes. A preliminary 28-d polychaete bioaccumulation study with one of the high-carbon fly ashes and a reference sediment was also performed. Although preliminary, no evidence was seen of adverse effects to worm growth or lipid content or of accumulation of PAHs or mercury from exposure to the fly ash. These data show fly ashes with high carbon content could represent viable remedial materials for reducing the bioavailability of organic contaminants in sediments.« less
Diverse Water-Magma Interactions In The Conduit And Column During The 2008 Okmok Eruption, Alaska
NASA Astrophysics Data System (ADS)
Ort, M. H.; Unema, J. A.; Neal, C. A.; Larsen, J. F.; Schaefer, J. R.
2015-12-01
Ground, surface, and atmospheric water affected the Okmok (central Aleutians, Alaska) 2008 eruption in diverse ways. An initial 16-km-high column produced a widespread coarse fallout. Explosion breccias and lithic-rich fallout overlie this deposit proximally, topped by an ash with abundant accretionary lapilli and ash pellets. After this, a water-rich flood, likely from ejected lake water, left deposits in the eastern caldera. Pyroclastic density currents traveled northward in the caldera, leaving both coarse-ash dune forms and massive unsorted deposits. We interpret these to mark vent opening or widening, with diverse currents forming in different sectors due to directed explosions and partial column collapse. The rest of the eruption was characterized by water-rich ash and steam columns 1-4 km high, with brief <9-km-high periods. Several vents formed during the eruption; one enlarged a pre-existing lake and others formed a new lake, a small tuff ring, and a 300-m-high tuff cone. Surface water, shallow groundwater in coarse sediments, and atmospheric water were abundantly available throughout the eruption. Cone D Lake (13.6 Mm3 volume) drained into the North vent 7-10 days into the eruption, with massive groundwater and sediment removal. Nearby pit craters have no ejecta; surficial lava collapsed when underlying sediments were removed. The eruption column was typically gray or white, rarely black, and ashfall dominates the deposits at all localities, reflecting efficient fragmentation and deposition. Scrubbing of the plume by erupted and atmospheric water caused rapid deposition of the ash, so deposits thin rapidly away from the vent. Laminae and thin lenses dominate the deposits outside the caldera whereas some intracaldera deposits are massive beds up to several decimeters thick. Wind-blown ash-laden mist made low-angle ripples and discontinuous laminae; ash rain deposited continuous laminae. A capping vesicular ash (Av soil horizon) formed as a water-saturation front trapped air in the ash. These observations highlight how water affected fragmentation, transport, and deposition during the 2008 Okmok eruption.
Code of Federal Regulations, 2010 CFR
2010-01-01
... capacity” and “wall heat capacity”) Thermal mass wall insulation position: (1) Exterior insulation position... thermal energy of the vent gases into mechanical energy. Boiler capacity: the rated heat output of the... furnished by the utility. Coefficient of performance (COP)—Cooling: the ratio of the rate of heat removal to...
Code of Federal Regulations, 2013 CFR
2013-01-01
... conditions fluctuate. (See also “heat capacity” and “wall heat capacity”) Thermal mass wall insulation... thermal energy of the vent gases into mechanical energy. Boiler capacity: the rated heat output of the... furnished by the utility. Coefficient of performance (COP)—Cooling: the ratio of the rate of heat removal to...
Code of Federal Regulations, 2012 CFR
2012-01-01
... capacity” and “wall heat capacity”) Thermal mass wall insulation position: (1) Exterior insulation position... thermal energy of the vent gases into mechanical energy. Boiler capacity: the rated heat output of the... furnished by the utility. Coefficient of performance (COP)—Cooling: the ratio of the rate of heat removal to...
Code of Federal Regulations, 2014 CFR
2014-01-01
... conditions fluctuate. (See also “heat capacity” and “wall heat capacity”) Thermal mass wall insulation... thermal energy of the vent gases into mechanical energy. Boiler capacity: the rated heat output of the... furnished by the utility. Coefficient of performance (COP)—Cooling: the ratio of the rate of heat removal to...
BENCH-SCALE EVALUATION OF CALCIUM SORBENTS FOR ACID GAS EMISSION CONTROL
Calcium sorbents for acid gas emission control were evaluated for effectiveness in removing SO2/HCl and SO2/NO from simulated incinerator and boiler flue gases. All tests were conducted in a bench-scale reactor (fixed-bed) simulating fabric filter conditions in an acid gas remova...
Raw liquid waste treatment process
NASA Technical Reports Server (NTRS)
Humphrey, Marshall F. (Inventor)
1980-01-01
A raw sewage treatment process is disclosed in which substantially all the non-dissolved matter, which is suspended in the sewage water is first separated from the water, in which at least organic matter is dissolved. The non-dissolved material is pyrolyzed to form an activated carbon and ash material without the addition of any conditioning agents. The activated carbon and ash material is added to the water from which the non-dissolved matter was removed. The activated carbon and ash material absorbs organic matter and heavy metal ions, it is believed, are dissolved in the water and is thereafter supplied in a counter current flow direction and combined with the incoming raw sewage to facilitate the separation of the non-dissolved settleable materials from the sewage water. The used carbon and ash material together with the non-dissolved matter which was separated from the sewage water are pyrolyzed to form the activated carbon and ash material.
Raw Liquid Waste Treatment System and Process
NASA Technical Reports Server (NTRS)
Humphrey, M. F. (Inventor)
1974-01-01
A raw sewage treatment process is disclosed in which substantially all the non-dissolved matter, suspended in the sewage water is first separated from the water, in which at least organic matter remains dissolved. The non-dissolved material is pyrolyzed to form an activated carbon and ash material without the addition of any conditioning agents. The activated carbon and ash material is added to the water from which the non-dissolved matter was removed. The activated carbon and ash material adsorbs the organic matter dissolved in the water and is thereafter supplied in a counter flow direction and combined with the incoming raw sewage to at least facilitate the separation of the non-dissolved settleable materials from the sewage water. Carbon and ash material together with the non-dissolved matter which was separated from the sewage water are pyrolyzed to form the activated carbon and ash material.
Adsorption of 2,4-Dichlorophenoxyacetic Acid from an Aqueous Solution on Fly Ash.
Kuśmierek, Krzysztof; Świątkowski, Andrzej
2016-03-01
The adsorption of 2,4-dichlorophenoxyacetic acid (2,4-D) on fly ash was studied. The effects of adsorbent dose, contact time, pH, ionic strength, and temperature on the adsorption were investigated. Adsorption kinetic data were analyzed using pseudo-first and pseudo-second order models, and results showed that adsorption kinetics were better represented by the pseudo-second order model. Adsorption isotherms of 2,4-D on fly ash were analyzed using the Freundlich and Langmuir models. Thermodynamic parameters (ΔG°, ΔH°, and ΔS°) indicated that the adsorption process was spontaneous and endothermic. The negative values of ΔG° and the positive value of ΔH° indicate the spontaneous nature of 2,4-D adsorption on fly ash, and that the adsorption process was endothermic. Results showed that fly ash is an efficient, low-cost adsorbent for removal of 2,4-D from water.
Kuchar, D; Fukuta, T; Onyango, M S; Matsuda, H
2007-04-01
The present study focuses on the conversion of heavy metals involved in molten incineration fly ashes to metal sulfides which could be thereafter separated by flotation. The sulfidation treatment was carried out for five molten incineration fly ashes (Fly ash-A to Fly ash-E) by contacting each fly ash with Na(2)S solution for a period of 10 min to 6h. The initial molar ratio of S(2-) to Me(2+) was adjusted to 1.20. The conversion of heavy metals to metal sulfides was evaluated by measuring the S(2-) residual concentrations using an ion selective electrode. The formation of metal sulfides was studied by XRD and SEM-EDS analyses. In the case of Fly ash-A to Fly ash-D, more than 79% of heavy metals of zinc, lead and copper was converted to metal sulfides within the contacting period of 0.5h owing to a fast conversion of metal chlorides to metal sulfides. By contrast, the conversion of about 35% was achieved for Fly ash-E within the same contacting period, which was attributed to a high content of metal oxides. Further, the S(2-) to Me(2+) molar ratio was reduced to 1.00 to minimize Na(2)S consumption and the conversions obtained within the contacting period of 0.5h varied from 76% for Fly ash-D to 91% for Fly ash-C. Finally, soluble salts such as NaCl and KCl were removed during the sulfidation treatment, which brought about a significant enrichment in metals content by a factor varying from 1.5 for Fly ash-D to 4.9 for Fly ash-A.
Chen, Rongzhi; Zhang, Zhenya; Yang, Yingnan; Lei, Zhongfang; Chen, Nan; Guo, Xu; Zhao, Chao; Sugiura, Norio
2011-01-15
Ferric-impregnated volcanic ash (FVA) which consisted mainly of different forms of iron and aluminum oxide minerals was developed for arsenate (V) removal from an aqueous medium. The adsorption experiments were conducted in both DI water samples and actual water (Lake Kasumigaura, Japan) to investigate the effects of solution mineralization degree on the As(V) removal. Kinetic and equilibrium studies conducted in actual water revealed that the mineralization of water greatly elevated the As(V) adsorption on FVA. The experiment performed in DI water indicated that the existence of multivalence metallic cations significantly enhanced the As(V) adsorption ability, whereas competing anions such as fluoride and phosphate greatly decreased the As(V) adsorption. It is suggested that FVA is a cost-effective adsorbent for As(V) removal in low-level phosphate and fluoride solution. It was important to conduct the batch experiment using the actual water to investigate the arsenic removal on adsorbents. Copyright © 2010 Elsevier Inc. All rights reserved.
Lee, Chi-Hyeon; Truc, Nguyen Thi Thanh; Lee, Byeong-Kyu; Mitoma, Yoshiharu; Mallampati, Srinivasa Reddy
2015-10-15
This study was conducted to synthesize and apply a nano-size calcium dispersed reagent as an immobilization material for heavy metal-contaminated automobile shredder residues (ASR) dust/thermal residues in dry condition. Simple mixing with a nanometallic Ca/CaO/PO4 dispersion mixture immobilized 95-100% of heavy metals in ASR dust/thermal residues (including bottom ash, cavity ash, boiler and bag filter ash). The quantity of heavy metals leached from thermal residues after treatment by nanometallic Ca/CaO/PO4 was lower than the Korean standard regulatory limit for hazardous waste landfills. The morphology and elemental composition of the nanometallic Ca/CaO-treated ASR residue were characterized by field emission scanning election microscopy combined with electron dispersive spectroscopy (FE-SEM/EDS). The results indicated that the amounts of heavy metals detectable on the ASR thermal residue surface decreased and the Ca/PO4 mass percent increased. X-ray diffraction (XRD) pattern analysis indicated that the main fraction of enclosed/bound materials on ASR residue included Ca/PO4- associated crystalline complexes, and that immobile Ca/PO4 salts remarkably inhibited the desorption of heavy metals from ASR residues. These results support the potential use of nanometallic Ca/CaO/PO4 as a simple, suitable and highly efficient material for the gentle immobilization of heavy metals in hazardous ASR thermal residue in dry condition. Copyright © 2015 Elsevier B.V. All rights reserved.
Burgess, Robert M.; Perron, Monique M.; Friedman, Carey L.; Suuberg, Eric M.; Pennell, Kelly G.; Cantwell, Mark G.; Pelletier, Marguerite C.; Ho, Kay T.; Serbst, Jonathan R.; Ryba, Stephan A.
2013-01-01
Approaches for cleaning-up contaminated sediments range from dredging to in situ treatment. In the present report, we discuss the effects of amending reference and contaminated sediments with coal fly ash to reduce the bioavailability and toxicity of a field sediment contaminated with polycyclic aromatic hydrocarbons (PAHs). Six fly ashes and a coconut charcoal were evaluated in 7 d whole sediment toxicity tests with a marine amphipod (Ampelisca abdita) and mysid (Americamysis bahia). Fly ashes with high carbon content and the coconut charcoal showed proficiency at reducing toxicity. Some of the fly ashes demonstrated toxicity in the reference treatments. It is suspected that some of this toxicity is related to the presence of ammonia associated with fly ashes as a result of post-oxidation treatment to reduce nitrous oxides emissions. Relatively simple methods exist to remove ammonia from fly ash prior to use and fly ashes with low ammonia content are available. Fly ashes were also shown to effectively reduce overlying water concentrations of several PAHs. There was no evidence of the release of the metals cadmium, copper, nickel or lead from the fly ashes. A preliminary 28 d polychaete bioaccumulation study with one of the high carbon fly ashes and a reference sediment was also performed. Although preliminary, there was no evidence of adverse effects to worm growth or lipid content, or the accumulation of PAHs or mercury from exposure to the fly ash. These data show fly ashes with high carbon contents may represent viable remedial materials for reducing the bioavailability of organic contaminants in sediments. PMID:18717615
Horwell, Claire J; Fenoglio, Ivana; Vala Ragnarsdottir, K; Sparks, R Steve J; Fubini, Bice
2003-10-01
The fine-grained character of volcanic ash generated in the long-lived eruption of the Soufrière Hills volcano, Montserrat, West Indies, raises the issue of its possible health hazards. Surface- and free-radical production has been closely linked to bioreactivity of dusts within the lung. In this study, electron paramagnetic resonance (EPR) techniques have been used, for the first time, on volcanic ash to measure the production of radicals from the surface of particles. Results show that concentrations of hydroxyl radicals (HO*) in respirable ash are two to three times higher than a toxic quartz standard. The dome-collapse ash contains cristobalite, a crystalline silica polymorph that may cause adverse health effects. EPR experiments indicate, however, that cristobalite in the ash does not contribute to HO* generation. Our results show that the main cause of reactivity is removable divalent iron (Fe2+), which is present in abundance on the surfaces of the particles and is very reactive in the lung. Our analyses show that fresh ash generates more HO* than weathered ash (which has undergone progressive oxidation and leaching of iron from exposed surfaces), an effect replicated experimentally by incubating fresh ash in dilute acid. HO* production experiments also indicate that iron-rich silicate minerals are responsible for surface reactivity in the Soufrière Hills ash.
Process for removing pyritic sulfur from bituminous coals
Pawlak, Wanda; Janiak, Jerzy S.; Turak, Ali A.; Ignasiak, Boleslaw L.
1990-01-01
A process is provided for removing pyritic sulfur and lowering ash content of bituminous coals by grinding the feed coal, subjecting it to micro-agglomeration with a bridging liquid containing heavy oil, separating the microagglomerates and separating them to a water wash to remove suspended pyritic sulfur. In one embodiment the coal is subjected to a second micro-agglomeration step.
Coal Ash Aerosol in East Asian Outflow as a Source for Oceanic Deposition of Iron and Other Metals
NASA Astrophysics Data System (ADS)
Anderson, J. R.; Hua, X.
2008-12-01
While ocean deposition of East Asian dust is given significant emphasis as a source of biologically-active trace elements, iron in particular, dust events are episodic and highly seasonal. There is, however, a constant source of aerosol that is chemically similar to dust (albeit amorphous in structure rather than crystalline) in the ash particles emitted from many hundreds of coal-fired power plants that are sited along the entire coastal region of China and Korea. The emission controls on these facilities vary widely and, in even cases of state-of-the-art emission controls, the secondary release of ash can be significant. There are of course even more small industrial and household sources of coal combustion emissions, in most cases with little or no emissions controls. Ash from a modern coal-fired power facility in Korea has been examined chemically and morphologically with electron microscopic techniques. As is characteristic of all such facilities, two principal types of ash are present: (1) flyash, silicate glass spheres that are emitted with the smoke and removed by electrostatic precipitators; and (2) bottom ash, "clinkers" and noncombustible material sticking to the furnace walls that are mixed with water and ground after cooling, then removed as a slurry to a dumping area. In addition, iron sulfide (pyrite) is a common constituent of coal and provides both a source of sulfur dioxide gas and also molten iron spherical particles in the ash. The iron spheres then are rapidly oxidized upon cooling. Bottom ash is a more complex material than flyash in that it contains more iron and other trace metals, plus it contains varying amounts of uncombusted carbon. The post-combustion handling of bottom ash can lead to significant emissions despite the fact that little or none goes out the stack. The iron oxide spheres can also be emitted by this secondary method. The concentrations of ash can be very high in close proximity to power plants (PM10 of several hundred micrograms per cubic meter of air) and traces of these aerosols have been found in the ACE-Asia and PACDEX experiments above the Sea of Japan, the Yellow Sea and across the width of the North Pacific.
Sewage sludge treatment system
NASA Technical Reports Server (NTRS)
Kalvinskas, John J. (Inventor); Mueller, William A. (Inventor)
1976-01-01
Raw sewage may be presently treated by mixing screened raw sewage with activated carbon. The mixture is then allowed to stand in a first tank for a period required to settle the suspended matter to the bottom of the tank as a sludge. Thereafter, the remaining liquid is again mixed with activated carbon and the mixture is transferred to a secondary settling tank, where it is permitted to stand for a period required for the remaining floating material to settle as sludge and for adsorption of sewage carbon as well as other impurities to take place. The sludge from the bottom of both tanks is removed and pyrolyzed to form activated carbon and ash, which is mixed with the incoming raw sewage and also mixed with the liquid being transferred from the primary to the secondary settling tank. It has been found that the output obtained by the pyrolysis process contains an excess amount of ash. Removal of this excess amount of ash usually also results in removing an excess amount of carbon thereby requiring adding carbon to maintain the treatment process. By separately pyrolyzing the respective sludges from the first and second settling tanks, and returning the separately obtained pyrolyzed material to the respective first and second tanks from which they came, it has been found that the adverse effects of the excessive ash buildup is minimized, the carbon yield is increased, and the sludge from the secondary tank can be pyrolyzed into activated carbon to be used as indicated many more times than was done before exhaustion occurs.
Wan, Qi; Yao, Qiang; Duan, Lei; Li, Xinghua; Zhang, Lei; Hao, Jiming
2018-03-06
This paper discussed the field test results of mercury oxidation activities over vanadium and cerium based catalysts in both coal-fired circulating fluidized bed boiler (CFBB) and chain grate boiler (CGB) flue gases. The characterizations of the catalysts and effects of flue gas components, specifically the particulate matter (PM) species, were also discussed. The catalytic performance results indicated that both catalysts exhibited mercury oxidation preference in CGB flue gas rather than in CFBB flue gas. Flue gas component studies before and after dust removal equipment implied that the mercury oxidation was well related to PM, together with gaseous components such as NO, SO 2 , and NH 3 . Further investigations demonstrated a negative PM concentration-induced effect on the mercury oxidation activity in the flue gases before the dust removal, which was attributed to the surface coverage by the large amount of PM. In addition, the PM concentrations in the flue gases after the dust removal failed in determining the mercury oxidation efficiency, wherein the presence of different chemical species in PM, such as elemental carbon (EC), organic carbon (OC) and alkali (earth) metals (Na, Mg, K, and Ca) in the flue gases dominated the catalytic oxidation of mercury.
Switchgrass growth and effects on biomass accumulation, moisture content, and nutrient removal
USDA-ARS?s Scientific Manuscript database
Temporal patterns of plant growth, composition, and nutrient removal impact development of models for predicting optimal harvest times of switchgrass (Panicum virgatum L.) for bioenergy. Objectives were to characterize seasonal trends in yield, tissue moisture, ash content, leaf area index (LAI), in...
Characterization of fly ash ceramic pellet for phosphorus removal.
Li, Shiyang; Cooke, Richard A; Wang, Li; Ma, Fang; Bhattarai, Rabin
2017-03-15
Phosphorus has been recognized as a leading pollutant for surface water quality deterioration. In the Midwestern USA, subsurface drainage not only provides a pathway for excess water to leave the field but it also drains out nutrients like nitrogen (N) and phosphorus (P). Fly ash has been identified as one of the viable materials for phosphorus removal from contaminated waters. In this study, a ceramic pellet was manufactured using fly ash for P absorption. Three types of pellet with varying lime and clay proportions by weight (type 1: 10% lime + 30% clay, type 2: 20% lime + 20% clay, and type 3: 30% lime + 10% clay) were characterized and evaluated for absorption efficiency. The result showed that type 3 pellet (60% fly ash with 30% lime and 10% clay) had the highest porosity (14%) and absorption efficiency and saturated absorption capacity (1.98 mg P/g pellet) compared to type 1 and 2 pellets. The heavy metal leaching was the least (30 μg/L of chromium after 5 h) for type 3 pellet compared to other two. The microcosmic structure of pellet from scanning electron microscope showed the type 3 pellet had the better distribution of aluminum and iron oxide on the surface compared other two pellets. This result indicates that addition of lime and clay can improve P absorption capacity of fly ash while reducing the potential to reduce chromium leaching. Copyright © 2016 Elsevier Ltd. All rights reserved.
O'Donnell, Alissa J; Lytle, Darren A; Harmon, Stephen; Vu, Kevin; Chait, Hannah; Dionysiou, Dionysios D
2016-10-15
The United States Environmental Protection Agency Contaminant Candidate List 3 lists strontium as a contaminant for potential regulatory consideration in drinking water. Very limited data is available on strontium removal from drinking water and as a result, there is an immediate need for treatment information. The objective of this work is to evaluate the effectiveness of coagulation/filtration and lime-soda ash softening treatment methods to remove strontium from surface and ground waters. Coagulation/filtration jar test results on natural waters showed that conventional treatment with aluminum and iron coagulants were able to achieve only 12% and 5.9% strontium removal, while lime softening removed as high as 78% from natural strontium-containing ground water. Controlled batch experiments on synthetic water showed that strontium removal during the lime-soda ash softening was affected by pH, calcium concentration and dissolved inorganic carbon concentration. In all softening jar tests, the final strontium concentration was directly related to the initial strontium concentration and the removal of strontium was directly associated with calcium removal. Precipitated solids showed well-formed crystals or agglomerates of mixed solids, two polymorphs of calcium carbonate (vaterite and calcite), and strontianite, depending on initial water quality conditions. X-ray diffraction analysis suggested that strontium was likely incorporated in the calcium carbonate crystal lattice and was likely responsible for removal during lime softening. Copyright © 2016. Published by Elsevier Ltd.
Dioxin and trace metal emissions from combustion of carbonized RDF slurry fuels
DOE Office of Scientific and Technical Information (OSTI.GOV)
Klosky, M.; Fisher, M.; Singhania, A.
1997-12-01
In 1994, the U.S. generated approximately 209 million tons of Municipal Solid Waste (MSW), with 61% landfilled, 24% recycled, and 15% processed through Municipal Waste Combustion (MWC). In order to divert a larger portion of this generated MSW from landfills, MWC will have to play a growing role in MSW disposal. However, recently promulgated New Source Performance Standards (NSPS) for MWC will add an additional financial burden, through mandated emission reductions and air pollution control technologies, to an already financially pressured MWC marketplace. In the past, Refuse Derived Fuel (RDF), a solid fuel produced from MSW, has been fired inmore » industrial and coal boilers as an alternative means of MWC. While lower sulfur dioxide (SO{sub 2}) emissions provided the impetus, firing RDF in industrial and coal boilers frequently suffered from several disadvantages including increased solids handling, increased excess air requirements, increased air emissions, increased slag formation in the boiler, and higher fly ash resistivity. This paper summarizes the latest emissions and combustion tests with the carbonized RDF slurry fuel. With EnerTech`s SlurryCarb{trademark} process, a pumpable slurry of RDF is continuously pressurized with a pump to between 1200 and 2500 psi. The RDF slurry is pressurized above the saturated steam curve to maintain a liquid state when the slurry is heated to approximately 480-660{degrees}F. Slurry pressure and temperature then are maintained for less than 30 minutes in plug-flow reactors. At this temperature and pressure, oxygen functional groups in the molecular structure of the RDF are split off as carbon dioxide gas. This evolved carbon dioxide gas comprises a significant weight percentage of the feed RDF, but only a minimal percentage of the heating value.« less
Method for processing coal-enrichment waste with solid and volatile fuel inclusions
NASA Astrophysics Data System (ADS)
Khasanova, A. V.; Zhirgalova, T. B.; Osintsev, K. V.
2017-10-01
The method relates to the field of industrial heat and power engineering. It can be used in coal preparation plants for processing coal waste. This new way is realized to produce a loose ash residue directed to the production of silicate products and fuel gas in rotary kilns. The proposed method is associated with industrial processing of brown coal beneficiation waste. Waste is obtained by flotation separation of rock particles up to 13 mm in size from coal particles. They have in their composition both solid and volatile fuel inclusions (components). Due to the high humidity and significant rock content, low heat of combustion, these wastes are not used on energy boilers, they are stored in dumps polluting the environment.
Characterization of Korean solid recovered fuels (SRFs): an analysis and comparison of SRFs.
Choi, Yeon-Seok; Han, Soyoung; Choi, Hang-Seok; Kim, Seock-Joon
2012-04-01
To date, Korea has used four species of solid recovered fuels (SRFs) which have been certified by the Environmental Ministry of Korea: refuse-derived fuel (RDF), refused plastic fuel (RPF), tyre-derived fuel (TDF), and wood chip fuel (WCF). These fuels have been used in many industrial boilers. In this study, seven regulatory properties associated with each of the four species: particle size, moisture and ash content, lower heating value (LHV), total chlorine, sulfur, and heavy metals content (Pb, As, Cd, Hg, Cr) were analysed. These properties are the main regulation criteria for the usage and transfer of SRFs in Korea. Different properties of each SRF were identified on the basis of data collected over the last 3 years in Korea, and the manufacturing process problem associated with the production of SRFs were considered. It was found that the high moisture content of SRFs (especially WCF) could directly lead to the low LHV of SRFs and that the poor screening and sorting of raw materials could cause defective SRF products with high ash or chlorine contents. The information obtained from this study could contribute to the manufacturing of SRF with good quality.
NASA Astrophysics Data System (ADS)
Lv, Lina; Yang, Yanling; Tian, Junguo; Li, Yaojian; Li, Jun; Yan, Shengjun
2018-02-01
In this study, a salinity wastewater was produced during the fly ash treatment in the waste incineration plant. Chemical precipitation method was applied for heavy metals removal in the salinity wastewater. The effect of salinity on the removal of dissolved heavy metal ions (Zn2+, Cu2+, Pb2+, Ni2+ and Cd2+) was studied, especially on the removal of Pb2+ and Cd2+. Because of the formation of [PbCl3]- and [PbCl4]2- complexes, the residual concentration of dissolved Pb2+ increased from 0.02 mg/L to 4.08 mg/L, as the NaCl concentration increased from 0 % to 10 %. And the residual concentration of dissolved Cd2+ increased from 0.02 mg/L to 1.39 mg/L, due to the formation of [CdCl3]-, [CdCl4]2- and [CdCl6]4- complexes.
Dahlan, Irvan; Lee, Keat Teong; Kamaruddin, Azlina Harun; Mohamed, Abdul Rahman
2009-07-30
In this work, the removal of SO(2) and NO from simulated flue gas from combustion process was investigated in a fixed-bed reactor using rice husk ash (RHA)/CaO-based sorbent. Various metal precursors were used in order to select the best metal impregnated over RHA/CaO sorbents. The results showed that RHA/CaO sorbents impregnated with CeO(2) had the highest sorption capacity among other impregnated metal oxides for the simultaneous removal of SO(2) and NO. Infrared spectroscopic results indicated the formation of both sulfate (SO(4)(2-)) and nitrate (NO(3)(-)) species due to the catalytic role played by CeO(2). Apart from that, the catalytic activity of the RHA/CaO/CeO(2) sorbent was found to be closely related to its physical properties (specific surface area, total pore volume and average pore diameter).
DOE Office of Scientific and Technical Information (OSTI.GOV)
Jan D. Miller; Terrence Chatwin; Jan Hupka
The two-year Department of Energy (DOE) project ''Treatment of Cyanide Solutions and Slurries Using Air-Sparged Hydrocyclone (ASH) Technology'' (ASH/CN) has been completed. This project was also sponsored by industrial partners, ZPM Inc., Elbow Creek Engineering, Solvay Minerals, EIMCO-Baker Process, Newmont Mining Corporation, Cherokee Chemical Co., Placer Dome Inc., Earthworks Technology, Dawson Laboratories and Kennecott Minerals. Development of a new technology using the air-sparged hydrocyclone (ASH) as a reactor for either cyanide recovery or destruction was the research objective. It was expected that the ASH could potentially replace the conventional stripping tower presently used for HCN stripping and absorption with reducedmore » power costs. The project was carried out in two phases. The first phase included calculation of basic processing parameters for ASH technology, development of the flowsheet, and design/adaptation of the ASH mobile system for hydrogen cyanide (HCN) recovery from cyanide solutions. This was necessary because the ASH was previously used for volatile organics removal from contaminated water. The design and modification of the ASH were performed with the help from ZPM Inc. personnel. Among the modifications, the system was adapted for operation under negative pressure to assure safe operating conditions. The research staff was trained in the safe use of cyanide and in hazardous material regulations. Cyanide chemistry was reviewed resulting in identification of proper chemical dosages for cyanide destruction, after completion of each pilot plant run. The second phase of the research consisted of three field tests that were performed at the Newmont Mining Corporation gold cyanidation plant near Midas, Nevada. The first field test was run between July 26 and August 2, 2002, and the objective was to demonstrate continuous operation of the modified ASH mobile system. ASH units were applied for both stripping and absorption, to recover cyanide, using the acidification-volatilization-reabsorption chemistry. Plant barren cyanide solution was used during the field tests. The original ASH system used for the field tests had been designed and fabricated by ZPM Inc. to remove volatile organic compounds from ground water. The system, even with a number of modifications, could not operate at optimum conditions for cyanide recovery. Reactors and pumps installed in the mobile system only allowed for the treatment of clear solutions, not slurries. Also the original mobile system was limited with respect to Q, the relative air flow rate, and the extent of recovery in a single stage. Due to the lack of automatic controls, the system required constant supervision of the University of Utah (U/U) team. In spite of these difficulties, application of the ASH mobile system was particularly attractive due to compactness of the apparatus and less than 1 second residence time of the aqueous phase in the cyclones. The performance of the ASH system was evaluated by comparison with theoretical predictions.« less
Nasrullah, Asma; Khan, Hizbullah; Khan, Amir Sada; Man, Zakaria; Muhammad, Nawshad; Khan, Muhammad Irfan; Abd El-Salam, Naser M.
2015-01-01
The ash of C. polygonoides (locally called balanza) was collected from Lakki Marwat, Khyber Pakhtunkhwa, Pakistan, and was utilized as biosorbent for methylene blue (MB) removal from aqueous solution. The ash was used as biosorbent without any physical or chemical treatment. The biosorbent was characterized by using various techniques such as Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The particle size and surface area were measured using particle size analyzer and Brunauer-Emmett-Teller equation (BET), respectively. The SEM and BET results expressed that the adsorbent has porous nature. Effects of various conditions such as initial concentration of methylene blue (MB), initial pH, contact time, dosage of biosorbent, and stirring rate were also investigated for the adsorption process. The rate of the adsorption of MB on biomass sample was fast, and equilibrium has been achieved within 1 hour. The kinetics of MB adsorption on biosorbent was studied by pseudo-first- and pseudo-second-order kinetic models and the pseudo-second-order has better mathematical fit with correlation coefficient value (R 2) of 0.999. The study revealed that C. polygonoides ash proved to be an effective, alternative, inexpensive, and environmentally benign biosorbent for MB removal from aqueous solution. PMID:25705714
DOE Office of Scientific and Technical Information (OSTI.GOV)
Rehmat, A.; Khinkis, M.
The Institute of Gas Technology (IGT) is currently developing a two-stage fluidized-bed/cyclonic agglomerating incineration system for waste disposal that is based on combining the fluidized-bed agglomeration/incineration and cyclonic combustion techologies. Both technologies have been developed individually at IGT over many years. This combination has resulted in a unique and extremely flexible incinerator for solid, liquid, and gaseous wastes including municipal sludges. The system can operate over a wide range of conditions in the first stage, from low temperature (desorption) to high temperature (agglomeration), including gasification of wastes. In the combined system, solid, liquid, and gaseous organic wastes are incinerated withmore » ease and great efficiency (>99.99% destruction and removal efficiency (DRE)), while solid inorganic contaminants contained within a glassy matrix are rendered benign and suitable for disposal in an ordinary landfill. The heat generated within the incinerator can be recovered using the state-of-the-art boilers. The development of the two-stage incinerator is a culmination of extensive research and development efforts on each stage of the incinerator. The variety of data obtained with solid, liquid, and gaseous wastes for both stages includes agglomeration of ash, incineration and reclamation of used blast grit and foundry sand, partial combustion of carbonaceous fuels, in-situ desulfurization, combustion of low-Btu gases, incineration of industrial wastewater, and incineration of carbon tetrachloride. 5 refs., 7 figs., 12 tabs.« less
INITIAL TEST RESULTS OF THE LIMESTONE INJECTION MULTISTAGE BURNER (LIMB) DEMONSTRATION PROJECT
The paper discusses SO2 removal efficiency and low-NOx burner performance obtained during short term tests, as well as the impact of LIMB ash on electrostatic precipitator (ESP) performance at Ohio Edison's Edgewater Station. Project goals are to demonstrate 50% or more SO2 remov...
Removal of straw lignin from spent pulping liquor using synthetic cationic and biobased flocculants
USDA-ARS?s Scientific Manuscript database
Aqueous alkaline delignification of wheat straw produces hemicellulose for bioenergy and other applications. After removal of the hemicellulose, spent pulping liquor (SPL) remains. The spent pulping liquor is approximately 28% water, 40% ash, 3% hemicellulose, 25% lignin, 5% protein, and less than...
Process aspects in combustion and gasification Waste-to-Energy (WtE) units.
Leckner, Bo
2015-03-01
The utilisation of energy in waste, Waste to Energy (WtE), has become increasingly important. Waste is a wide concept, and to focus, the feedstock dealt with here is mostly municipal solid waste. It is found that combustion in grate-fired furnaces is by far the most common mode of fuel conversion compared to fluidized beds and rotary furnaces. Combinations of pyrolysis in rotary furnace or gasification in fluidized or fixed bed with high-temperature combustion are applied particularly in Japan in systems whose purpose is to melt ashes and destroy dioxins. Recently, also in Japan more emphasis is put on WtE. In countries with high heat demand, WtE in the form of heat and power can be quite efficient even in simple grate-fired systems, whereas in warm regions only electricity is generated, and for this product the efficiency of boilers (the steam data) is limited by corrosion from the flue gas. However, combination of cleaned gas from gasification with combustion provides a means to enhance the efficiency of electricity production considerably. Finally, the impact of sorting on the properties of the waste to be fed to boilers or gasifiers is discussed. The description intends to be general, but examples are mostly taken from Europe. Copyright © 2014 Elsevier Ltd. All rights reserved.
Portland cement for SO/sub 2/ control in coal-fired power plants
Steinberg, M.
1984-10-17
A method is described for removing oxides of sulfur from the emissions of fossil fuel combustion by injecting portland cement into the boiler with the fuel, the combustion air, or downstream with the combustion gases. The cement products that result from this method is also described. 1 tab.
Portland cement for SO.sub.2 control in coal-fired power plants
Steinberg, Meyer
1985-01-01
There is described a method of removing oxides of sulfur from the emissions of fossil fuel combustion by injecting portland cement into the boiler with the fuel, the combustion air, or downstream with the combustion gases. There is also described the cement products that result from this method.
Biosorption of Cr(VI) and As(V) at high concentrations by organic and inorganic wastes
NASA Astrophysics Data System (ADS)
María Rivas Pérez, Ivana; Paradelo Núñez, Remigio; Nóvoa Muñoz, Juan Carlos; Arias Estévez, Manuel; José Fernández Sanjurjo, María; Álvarez Rodríguez, Esperanza; Núñez Delgado, Avelino
2016-04-01
The potential reutilization of several wastes as biosorbents for As(V) and Cr(VI) has been assessed in batch-type experiments. The materials studied were one inorganic: mussel shell, and three organic: pine bark, oak ash and hemp waste. Batch experiments were performed in order to determine the removal capacity of the wastes under conditions of high As(V) and Cr(VI) loads. For this, 3 g of each waste material were added with 30 mL NaNO3 0.01 M dissolutions containing 0, 0.5, 1.5, 3 and 6 mmol As(V) L-1 or Cr(VI) L-1, prepared from analytical grade Na2HAsO4 or K2Cr2O7. The resulting suspensions were shaken for 24 h, centrifuged and filtered. Once each batch experiment corresponding to the sorption trials ended, each individual sample was added with 30 mL of NaNO3 0.01 M to desorb As(V) or Cr(VI), shaken for 24 h, centrifuged and filtered as in the sorption trials. Oak ash showed high sorption (>76%) and low desorption (<7%) for As(V), which was lower on mussel shell (<31%), hemp waste (<16%) and pine bark (<9.9%). In turn, pine bark showed the highest Cr(VI) sorption (>98%) with very low desorption (<0.5%), followed by oak ash (27% sorption), and hemp waste and mussel shell, that presented very low Cr(VI) sorption (<10%). Sorption data for both elements were better described by the Freundlich than by the Langmuir model. The variable results obtained for the removal of the two anionic contaminants for a given sorbent suggest that different mechanisms govern removal from the solution in each case. In summary, oak ash would be an efficient sorbent material for As(V), but not for Cr(VI), while pine bark would be the best sorbent for Cr(VI) removal.
Transport of trace metals in runoff from soil and pond ash feedlot surfaces
Vogel, J.R.; Gilley, J.E.; Cottrell, G.L.; Woodbury, B.L.; Berry, E.D.; Eigenbert, R.A.
2011-01-01
The use of pond ash (fly ash that has been placed in evaporative ponds for storage and subsequently dewatered) for feedlot surfaces provides a drier environment for livestock and furnishes economic benefits. However, pond ash is known to have high concentrations of trace elements, and the runoff water-quality effects of feedlot surfaces amended with pond ash are not well defined. For this study, two experimental units (plots) were established in eight feedlot pens. Four of the pens contained unamended soil surfaces, and the remaining four pens had pond-ash amended surfaces. Before each test, unconsolidated surface material was removed from four of the plots for each of the amendment treatments, resulting in eight unamended plots and eight pond-ash amended plots. Concentrations for 23 trace elements were measured in cattle feedlot surface material and in the runoff water from three simulated rainfall events. Trace element concentrations in surface material and runoff did not differ between surface consolidation treatments. Amending the feedlot surface material with pond ash resulted in a significant increase in concentration for 14 of the 17 trace elements. Runoff concentrations for 21 trace elements were affected by pond-ash amendment. Sixteen of 21 trace element concentrations that differed significantly were greater in runoff from unamended soil surfaces. Concentrations in runoff were significantly correlated with concentrations in feedlot surface material for boron, manganese, molybdenum, selenium, and uranium.
Down-flow moving-bed gasifier with catalyst recycle
Halow, John S.
1999-01-01
The gasification of coal and other carbonaceous materials by an endothermic gasification reaction is achieved in the presence of a catalyst in a down-flow, moving-bed gasifier. Catalyst is removed along with ash from the gasifier and is then sufficiently heated in a riser/burner by the combustion of residual carbon in the ash to volatilize the catalyst. This volatilized catalyst is returned to the gasifier where it uniformly contacts and condenses on the carbonaceous material. Also, the hot gaseous combustion products resulting from the combustion of the carbon in the ash along with excess air are introduced into the gasifier for providing heat energy used in the endothermic reaction.
Hydrogen Peroxide Enhances Removal of NOx from Flue Gases
NASA Technical Reports Server (NTRS)
Collins, Michelle M.
2005-01-01
Pilot scale experiments have demonstrated a method of reducing the amounts of oxides of nitrogen (NOx) emitted by industrial boilers and powerplant combustors that involves (1) injection of H2O2 into flue gases and (2) treatment of the flue gases by caustic wet scrubbing like that commonly used to remove SO2 from combustion flue gases. Heretofore, the method most commonly used for removing NOx from flue gases has been selective catalytic reduction (SCR), in which the costs of both installation and operation are very high. After further development, the present method may prove to be an economically attractive alternative to SCR.
Scoppettone, G. Gary; Rissler, Peter; Johnson, Danielle; Hereford, Mark
2011-01-01
This study provides baseline data of native and non-native fish populations in Ash Meadows National Wildlife Refuge (NWR), Nye County, Nevada, that can serve as a gauge in native fish enhancement efforts. In support of Carson Slough restoration, comprehensive surveys of Ash Meadows NWR fishes were conducted seasonally from fall 2007 through summer 2008. A total of 853 sampling stations were created using Geographic Information Systems and National Agricultural Imagery Program. In four seasons of sampling, Amargosa pupfish (genus Cyprinodon) was captured at 388 of 659 stations. The number of captured Amargosa pupfish ranged from 5,815 (winter 2008) to 8,346 (summer 2008). The greatest success in capturing Amargosa pupfish was in warm water spring-pools with temperature greater than 25 degrees C, headwaters of warm water spring systems, and shallow (depths less than 10 centimeters) grassy marshes. In four seasons of sampling, Ash Meadows speckled dace (Rhinichthys osculus nevadesis) was captured at 96 of 659 stations. The number of captured Ash Meadows speckled dace ranged from 1,009 (summer 2008) to 1,552 (winter 2008). The greatest success in capturing Ash Meadows speckled dace was in cool water spring-pools with temperature less than 20 degrees C and in the high flowing water outflows. Among 659 sampling stations within the range of Amargosa pupfish, red swamp crayfish (Procambarus clarkii) was collected at 458 stations, western mosquitofish (Gambusia affinis) at 374 stations, and sailfin molly (Poecilia latipinna) at 128 stations. School Springs was restored during the course of this study. Prior to restoration of School Springs, maximum Warm Springs Amargosa pupfish (Cyprinodon nevadensis pectoralis) captured from the six springs of the Warm Springs Complex was 765 (fall 2007). In four seasons of sampling, Warm Springs Amargosa pupfish were captured at 85 of 177 stations. The greatest success in capturing Warm Springs Amargosa pupfish when co-occurring with red swamp crayfish and western mosquitofish was in water with temperature greater than 26 degrees C near the springhead, and in shallow (depths less than 10 centimeters) grassy marshes. Among 177 sampling stations within the range of Warm Springs Amargosa pupfish, red swamp crayfish were collected at 96 stations and western mosquitofish were collected at 49 stations. Removal of convict cichlid (Amatitlania nigrofasciata) from Fairbanks Spring was followed by a substantial increase in Ash Meadows Amargosa pupfish (Cyprinodon nevadensis mionectes) captures from 910 pre-removal to 3,056 post-removal. Red swamp crayfish was continually removed from Bradford 1 Spring, which seemed to cause an increase in the speckled dace population. Restoration of Kings Pool and Jackrabbit Springs promoted the success of native fishes with the greatest densities in restored reaches. Ongoing restoration of Carson Slough and its tributaries, as well as control and elimination of invasive species, is expected to increase abundance and distribution of Ash Meadows' native fish populations. Further analysis of data from this study will help determine the habitat characteristic(s) that promote native species and curtail non-native species.
Retention of elemental mercury in fly ashes in different atmospheres
DOE Office of Scientific and Technical Information (OSTI.GOV)
M.A. Lopez-Anton; M. Diaz-Somoano; M.R. Martinez-Tarazona
2007-01-15
Mercury is an extremely volatile element, which is emitted from coal combustion to the environment mostly in the vapor phase. To avoid the environmental problems that the toxic species of this element may cause, control technologies for the removal of mercury are necessary. Recent research has shown that certain fly ash materials have an affinity for mercury. Moreover, it has been observed that fly ashes may catalyze the oxidation of elemental mercury and facilitate its capture. However, the exact nature of Hg-fly ash interactions is still unknown, and mercury oxidation through fly ash needs to be investigated more thoroughly. Inmore » this work, the influence of a gas atmosphere on the retention of elemental mercury on fly ashes of different characteristics was evaluated. The retention capacity was estimated comparatively in inert and two gas atmospheres containing species present in coal gasification and coal combustion. Fly ashes produced in two pulverized coal combustion (PCC) plants, produced from coals of different rank (CTA and CTSR), and a fly ash (CTP) produced in a fluidized bed combustion (FBC) plant were used as raw materials. The mercury retention capacity of these fly ashes was compared to the retention obtained in different activated carbons. Although the capture of mercury is very similar in the gasification atmosphere and N{sub 2}, it is much more efficient in a coal combustion retention, being greater in fly ashes from PCC than those from FBC plants. 22 refs., 6 figs., 3 tabs.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
AQUATECH Systems, a business unit of Allied-Signal Inc., proposes to demonstrate the technical viability and cost effectiveness of the SOXAL process a combined SO{sub x}/NO{sub x} control process on a 3 MW equivalent flue gas slip stream from Niagara Mohawk Power Corporation, Dunkirk Steam Station Boiler No. 4, a coal fired boiler. The SOXAL process combines 90+% sulfur dioxide removal from the flue gas using a sodium based scrubbing solution and regeneration of the spent scrubbing liquor using AQUATECH Systems` proprietary bipolar membrane technology. This regeneration step recovers a stream of sulfur dioxide suitable for subsequent processing to salable sulfurmore » or sulfuric acid. Additionally 90+% control of NO{sub x} gases can be achieved in combination with conventional urea/methanol injection of NO{sub 2} gas into the duct. The SOXAL process is applicable to both utility and industrial scale boilers using either high or low sulfur coal. The SOXAL demonstration Program began September 10, 1991 and is approximately 22 months in duration.« less
DOE Office of Scientific and Technical Information (OSTI.GOV)
NONE
AQUATECH Systems a business unit of Allied-Signal Inc., proposes to demonstrate the technical viability and cost effectiveness of the SOXAL process a combined SO{sub x}/NO{sub x} control process on a 2--3 MW equivalent flue gas slip stream from Niagara Mohawk Power Corporation, Dunkirk Steam Station Boiler {number_sign}4, a coal fired boiler. The SOXAL process combines 90+% sulfur dioxide removal from the flue gas using a sodium based scrubbing solution and regeneration of the spent scrubbing liquor using AQUATECH Systems` proprietary bipolar membrane technology. This regeneration step recovers a stream of sulfur dioxide suitable for subsequent processing to salable sulfur ormore » sulfuric acid. Additionally 90+% control of NO{sub x} gases can be achieved in combination with conventional urea/methanol injection of NO{sub 2} gas into the duct. The SOXAL process is applicable to both utility and industrial scale boilers using either high or low sulfur coal. The SOXAL Demonstration Program began September 10, 1991 and is approximately 22 months in duration.« less
Environmental and economic evaluation of selective non-catalytic reduction of nitrogen oxides
NASA Astrophysics Data System (ADS)
Parchevskii, V. M.; Shchederkina, T. E.; Proshina, A. O.
2017-11-01
There are two groups of atmosphere protecting measures: technology (primary) and treatment (secondary). When burning high-calorie low-volatile brands of coals in the furnaces with liquid slag removal to achieve emission standards required joint use of these two methods, for example, staged combustion and selective non-catalytic reduction recovery (SNCR). For the economically intelligent combination of these two methods it is necessary to have information not only about the environmental performance of each method, but also the operating costs per unit of reduced emission. The authors of this report are made an environmental-economic analysis of SNCR on boiler Π-50P Kashirskaya power station. The obtained results about the dependence of costs from the load of the boiler and the mass emissions of nitrogen oxides then approximates into empirical formulas, is named as environmental and economic characteristics, which is suitable for downloading into controllers and other control devices for subsequent implementation of optimal control of emissions to ensure compliance with environmental regulations at the lowest cost at any load of the boiler.
NASA Astrophysics Data System (ADS)
Prokhorov, V. B.; Chernov, S. L.; Kirichkov, V. S.
2017-09-01
The desire to increase the efficiency of using the heat of burned solid fuel leads to the significant growth of the initial steam parameter at steam-turbine plants. At the maximum temperatures of fresh and secondary steam of 700-720°C, the price of connecting of steam pipelines between the boiler and turbine is up to 20% of the price of a power plant unit, which dictates the necessity to decrease their length. One of the methods to achieve this is the application of an inverter firebox. An M-shaped profile of boiler, allowing one to decrease the length of heat-resistant steam pipelines, was developed at NRU MPEI. A distinctive feature of the profile is two inclined connecting gas flues between the firebox and convective shaft, starting from the gas windows located in the lower third of the firebox height. The boiler was designed for the steam production of 2493 t/h with the parameters of fresh steam of 35 MPa and 710°C. Thermal and aerodynamic calculations made it possible to get the sizes of boiler and dimensions of heating surfaces, and they also allow one to get the values of temperatures in the characteristic points along the gas path. On the basis of the results of calculations, the coefficient of efficiency of the boiler was 93.07% and the fuel consumption was 91.13 kg/s. For this boiler, the technology of effective stepwise burning of coal in a direct-flow-vortex torch (DFVT) in a system of vertical and horizontal tangential torches in the mode of solid slag removal, previously successively used in boilers with a traditional profile and upgraded to an inverter firebox, is proposed. The layouts of the direct-flow burners and nozzles for even and odd vertical sections of the firebox and also in a horizontal section were proposed. Organization of staged air supply in the vertical direction with a high fraction of in-firebox recycle of hot gases leads to low concentration of nitrogen oxides.
NASA Astrophysics Data System (ADS)
Merino, Agustin; Rey-Salgueiro, Ledicia; Omil, Beatriz; Martinez-Carballo, Elena; Simal-Gandara, Jesus
2015-04-01
Due to their important concentration of nutrient and charcoal, wood ash from biomass power plants (WA) can be used as a fertilizer and organic amendment in intensively managed soils. Unlike biochar produced in under anoxic conditions, the nature of the organic compounds present in wood ash has been scarcely studied. Due to the incomplete combustion, wood ash may contain a wide range of organic compounds, from charred to highly condensed refractory biomass, which determines the possibilities of WA as an organic amendment. In addition, the possible environmental risk of this practice must be assessed by determining the content of water-soluble and insoluble organic contaminants. due to the incomplete combustion of organic matter, organic pollutants, such as Polycyclic Aromatic Hydrocarbons (PAHs), can be formed and can remain in the combustion residue. Also, the four alkyl benzene volatile organic compounds (benzene, toluene, ethylbenzene, and the ortho, para, and meta xylenes) can be formed, depending on certain conditions during combustion. For this study 15 biomass power stations in Spain were selected. In all of them the feedstock is pine or eucalyptus branches and bark. Nine of them were bottom wood ash generated from wood fires furnaces, obtained from grate-fired or water-tube boilers. Whereas four of them were fly ash, obtained in cyclone separators. The samples were collected following a common procedure to ensure the representiveness of the sampling. Bottom ash samples were fraccionated in three fractions: < 2mm, 2-5 mm and > 5mm. Each fraction was characterized for organic matter and BTEX, styrene and total petroleum hydrocarbons Polycyclic Aromatic Hydrocarbons. For each analyzes, three replicates were analyzed per sample. Mixes wood ash shows higher amounts of charred material than fly ash. The 13 C CPMAS NMR, DSC/TG and FTIR analysis showed the loss of carbohydrates and aliphatic constituents and revealed the formation of aromatic compounds. The atomic H/C ratios, NMR spectra, DSC and FTIR confirmed the presence of condensed structures, specially in the coarse particles. However, the different wood ash showed an important range of properties revealing the presence from charred material to charcoal containing condensed structures (H/C ratios lower than 0.6; aromaticity higher than 80 % and T50-DSC higher than 500 °C). Typical organic pollutants including those water-soluble such as BTEX plus styrene, but also those water-insoluble such as polycyclic aromatic hydrocarbons (PAHs), together with aliphatic hydrocarbons, were examined in the ash. Their contents were related to degree of combustion of the biomass, determined through the content and composition of the organic matter in the wood ash. The sum of BTEX plus styrene varied from non-detected to 30 mg/kg, and the total amounts of PAHs (total PAHs) ranged between non-detected and 422 µg/kg, not exceeding the regulated limits. This research provides basic information for the evaluation of the environmental risk and potential uses of WW incinerator bottom ash The results demonstrate the important variability in the charred material properties of the different power plants and size-particles. The organic compounds contents are also variable, but in all cases were levels of pollutants in all the samples were below the limits for both soil and industrial use (Environmental Protection Agency in the European Union and the USA.
Hu, Yuanan; Cheng, Hefa
2016-11-01
Coal burning in power plants and industrial boilers is the largest combustion source of mercury emissions in China. Together, power plants and industrial boilers emit around 250 tonnes of mercury each year, or around half of atmospheric mercury emissions from anthropogenic sources in the country. Power plants in China are generally equipped with multi-pollutant control technologies, which offer the co-benefit of mercury removal, while mercury-specific control technologies have been installed in some facilities. In contrast, most industrial boilers have only basic or no flue gas cleaning. A combination of measures, including energy conservation, coal switching and blending, reducing the mercury contents of coals through washing, combustion controls, and flue gas cleaning, can be used to reduce mercury emissions from these stationary combustion sources. More stringent emission standards for the major air pollutants from coal-fired power plants and industrial boiler, along with standards for the previously unregulated mercury, were implemented recently, which is expected to bring significant reduction in their mercury emissions through the necessary upgrades of multi-pollutant and mercury-specific control technologies. Meanwhile, strong monitoring capacity and strict enforcement are necessary to ensure that the combustion sources operate in compliance with the new emission standards and achieve significant reduction in the emissions of mercury and other air pollutants. Copyright © 2016 Elsevier Ltd. All rights reserved.