Science.gov

Sample records for boiler fuels

  1. Boiler fuel from waste.

    PubMed

    Finch, T A; Lowe, C J

    1986-05-01

    This article describes a unique, self-initiated scheme for the installation of a new boiler at Chorley and District Hospital fueled by waste. The system described is applicable to smaller sites and, since it answers many of the traditional incineration/heat recovery problems, the principle employed is relevant for all sizes of plant. Several Regional Health Authorities have already visited the site and shown a high degree of interest in this pilot project, Terry Finch, the Works Officer, previously worked for Preston Health Authority. He won the Institute of Hospital Engineering's Energy Conservation Competition in 1980. Chris Lowe has worked in hospitals in Chorley for over twelve years and has contributed to many innovative projects throughout that time. PMID:10278901

  2. Boiler efficiency calculation for multiple fuel burning boilers

    SciTech Connect

    Khodabakhsh, F.; Munukutla, S.; Clary, A.T.

    1996-12-31

    A rigorous method based on the output/loss approach is developed for calculating the coal flow rate for multiple fuel burning boilers. It is assumed that the ultimate analyses of all the fuels are known. In addition, it is assumed that the flow rates of all the fuels with the exception of coal are known. The calculations are performed iteratively, with the first iteration taking into consideration coal as the only fuel. The results converge to the correct answer after a few number of iterations, typically four or five.

  3. Fuel sulfur and boiler fouling

    SciTech Connect

    Litzke, W.; Celebi, Y.; Butcher, T.

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  4. Utilization of silt as CFB boiler fuel

    SciTech Connect

    Herb, B.; Tsao, T.R.; Bickley, D.

    1994-12-31

    Bituminous silt represents an enormous source of discarded energy that is polluting the environment. Although bituminous silt is a potential opportunity fuel for circulating fluidized bed (CFB) boilers, handling problems and uncertainties about the impact of this fuel on CFB boiler performance and operating economics have prevented its use. Under sponsorship of the Pennsylvania Energy Development Authority, five different technologies having the potential to process silt into CFB boiler fuel were evaluated. The technologies evaluated include: washing, pelletizing, thermal drying, mulling and flaking. The desired goal was to process the silt into a form that can be fed to CFB boilers using conventional coal handling equipment and combusted in an environmentally acceptable manner. Criteria were developed for the product characteristics that are desired and tests were run to evaluate the technical feasibility of each silt processing technology. Based on these test results, the design and cost bases for a commercial silt processing facility were developed for each technology capable of achieving the desired product characteristics. As a result of considering both engineering and economic factors, the technology that best meets the objectives for use of processed silt as CFB boiler fuel was selected for further demonstration testing. This paper will present the results of this project up through the selection of the best silt processing technology.

  5. Solid fuel feed system for a boiler

    SciTech Connect

    Clamser, C.J.; Powers, R.A.

    1986-07-08

    A fuel system is described for a boiler comprising inlet means for receiving the fuel, hopper means for storing the fuel, discharge means for discharging fuel to the boiler, first conveyor belt means extending between the inlet means and the hopper means and constructed and arranged for receiving the fuel from the inlet means and conveying the fuel to the hopper means, second conveyor belt means extending between the hopper means and the discharge means, a portion of the second conveyor means extending within the hopper means for receiving the accumulated fuel in the hopper means. The second conveyor means is constructed and arranged to transfer the fuel from the hopper means to the discharge means, first control means for controlling the speed of the first conveyor belt means in response to the amount of fuel in the hopper means, second control means responsive to the operation of the boiler for controlling the speed of the second conveyor belt means, sensing means for sensing the speed of each of the conveyor belts, alarm means connected to the sensing means for providing an alarm in response to the speed of the conveyor belt means falling below or above a predetermined value, and means associated with each of the conveyor belt means for controlling the level of the fuel on the belt means.

  6. Solid fuel boiler/incinerator fuel feeder

    SciTech Connect

    Galgana, R.J.; Mahoney, P.F.; Sutin, G.L.

    1988-04-26

    This patent describes an apparatus for feeding a metered flow of solid fuel to a boiler/incinerator operation comprising an upright pair of spaced apart walls constituting respective front and rear hopping defining boundaries, and a pair of belt conveyors each traversing an endless travel course and having upstanding flight members extending crosswise thereon. The upper straight run course of each conveyor travels from bottom to top in the hopper chamber and is operable to transport material from the bottom of a stock of solid waste contained in the chamber. Each conveyor transits a turnaround course at the top of the hopper and discharges the material transported thereby through an associated hopper discharge opening adjacent the turnaround course, and each conveyor has a lower straight run course and a lower turnaround course at the bottom of the hopper. Separate variable speed drive motors connected to each of the conveyors for separating and independently variably controlling the speed of each of the conveyors and correspondingly the rate at which solid waste is transported by a conveyor to its associated hopper discharge opening independently of the rate of which the other conveyor transports waste from the hopper.

  7. Optimal load allocation of multiple fuel boilers.

    PubMed

    Dunn, Alex C; Du, Yan Yi

    2009-04-01

    This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations.

  8. Optimal load allocation of multiple fuel boilers.

    PubMed

    Dunn, Alex C; Du, Yan Yi

    2009-04-01

    This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations. PMID:19046585

  9. Converting small industrial boilers to burn wood fuels

    NASA Astrophysics Data System (ADS)

    Sarles, R. L.; Rutherfoord, J. P.

    The engineering and economic feasibility of retrofitting two small industrial boilers (32 hp and 52 hp, respectively) for firing green wood fuels is discussed. Subjects covered include fuel requirements and costs; availability, storage, and handling of wood fuels; and designs, specifications, stack emissions, cost estimates, and economic feasibility. The economics of boiler conversion projects are heavily dependent on annual savings in fuel costs. Analyses of variables affecting annual fuel savings determined that the boiler utilization rate and the price of fuel oil had the greatest impact on the economic feasibility of this project.

  10. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces... Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) SOLID WASTES (CONTINUED) EPA..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize...

  11. The next generation of oxy-fuel boiler systems

    SciTech Connect

    Ochs, Thomas L.; Gross, Alex; Patrick, Brian; Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

    2005-01-01

    Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

  12. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  13. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  14. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  15. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  16. Infrared imaging of fossil fuel power plant boiler interiors

    NASA Astrophysics Data System (ADS)

    Howard, James W.; Cranton, Brian W.; Armstrong, Karen L.; Hammaker, Robert G.

    1997-08-01

    Fossil fuel power plant boilers operate continuously for months at a time, typically shutting down only for routine maintenance or to address serious equipment failures. These shutdowns are very costly, and diagnostic tools and techniques which could be used to minimize shutdown duration and frequency are highly desirable. Due to the extremely hostile environment in these boilers, few tools exist to inspect and monitor operating boiler interiors. This paper presents the design of a passively cooled, infrared borescope used to inspect the interior of operating boilers. The borescope operates at 3.9 micrometer, where flame is partially transparent. The primary obstacles overcome in the instrument design were the harsh industrial environment surrounding the boilers and the high temperatures encountered inside the boilers. A portable yet durable lens system and enclosure was developed to work with a scanning radiometer to address these two problems by both shielding the radiometer from the environment and by extending the optical train into a snout designed to be inserted into access ports on the sides of the boiler. In this manner, interior images of the boiler can be made while keeping the radiometer safely outside the boiler. The lens views a 40 degree field of view through any 2.5' or larger opening in a foot thick boiler wall. Three of these borescopes have been built, and high resolution images of boiler interiors have been obtained.

  17. A demonstration of pig lard as an industrial boiler fuel

    SciTech Connect

    Miller, B.G.; Badger, M.; Larsen, J.; Clemens, T.; Moyer, D.; Wehr, T.

    1999-07-01

    Hatfield Quality Meats is a family owned regional meat processor and vendor and has multiple facilities in Pennsylvania. The main plant and corporate offices are located in Hatfield, Pennsylvania where they process 7,000 hogs per day. Two of Hatfield's by-products are lard and choice white grease (CWG), both of which are produced in large quantities. The lard, which is stored warm and liquid, is sold by tanker truck to veal producers, by 55-gallon drums to commercial bakeries, in 5-gallon pails to a variety of restaurants, and periodically in 1-pound tins to grocery stores. The CWG, which is a rendered product, is also sold to veal producers. A decrease in sales could leave the company with large excess of these products and difficult disposal problems. Hatfield Quality Meats, Lehigh University, and Penn State's the Energy Institute evaluated the liquid lard as an industrial boiler fuel and obtained the necessary handleability and combustion data to allow for its use as a supplemental fuel in Hatfield's process, were burned in Penn State's research boiler. The boiler, which has a nominal firing rate of two million Btu/h, is a 150 psig working pressure, A-frame watertube boiler. In addition to the lard samples, No.6 fuel oil was fired for baseline comparison. This paper discusses the comparison of lard and No.6 fuel oil as boiler fuels. Issues discussed include fuel characterization, material handling, combustion performance, flame character and stability, and emissions.

  18. FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS

    SciTech Connect

    Jeffrey J. Sweterlitsch; Robert C. Brown

    2002-07-01

    This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT40811. Fuel Lean Biomass Reburning is a method of staging fuel within a coal-fired utility boiler to convert nitrogen oxides (NOx) to nitrogen by creating locally fuel-rich eddies, which favor the reduction of NOx, within an overall fuel lean boiler. These eddies are created by injecting a supplemental fuel source, designated as the reburn fuel, downstream of the primary combustion zone. Chopped biomass was the reburn fuel for this project. Four parameters were explored in this research: the initial oxygen concentration ranged between 1%-6%, the amount of biomass used as the reburn fuel ranged between from 0%-23% of the total % energy input, the types of biomass used were low nitrogen switchgrass and high nitrogen alfalfa, and the types of carrier gases used to inject the biomass (nitrogen and steam). Temperature profiles and final flue gas species concentrations are presented in this report. An economic evaluation of a potential full-scale installation of a Fuel-Lean Biomass Reburn system using biomass-water slurry was also performed.

  19. Predictions of boiler performance when firing fine grind coal fuels

    SciTech Connect

    Hargrove, M.J.; Liljedahl, G.N.; Miemiec, L.S.

    1996-12-31

    The development of advanced coal beneficiation and utilization technologies is being sponsored by the US Department of Energy`s Pittsburgh Energy Technology Center, to encourage the use of the abundant coal reserves. A comprehensive program is being conducted by Combustion Engineering, Inc. (ABB CE), regarding the use of these fuels in existing utility boilers. The preparation process can change the original fuel particle size distribution and hence can affect the combustion and ash deposition behaviors. To evaluate the effects of fine particles independent of the beneficiation process, a Pittsburgh No. 8 coal at three degrees of fineness was selected. Physical, chemical, combustion and fireside characteristics of these fuels were evaluated in laboratory testing. Characterization tests provide the information required to predict the performance and economic impacts of firing these fuels in existing coal and oil-designed utility boilers. Two utility steam generators designed for either coal or oil-firing were selected for performance evaluation. The study units were selected to be representative of a large portion of the current boiler population: a 560 MW coal-designed boiler purchased in 1973; and a 600 MW oil-designed boiler purchased in 1970. Each of these units was previously studied in the DOE Beneficiated Coal Fuels (BCF) evaluation of Spherical Oil Agglomeration Products (SOAP). Both of these units were built by ABB CE, but the fuel related design parameters are similar to those used by other manufacturers. This paper summarizes the results of the performance analysis and describes the economic impacts that can be expected when firing this coal ground to different fineness levels in two utility steam generators.

  20. Thermal Effects by Firing Oil Shale Fuel in CFB Boilers

    NASA Astrophysics Data System (ADS)

    Neshumayev, D.; Ots, A.; Parve, T.; Pihu, T.; Plamus, K.; Prikk, A.

    It is well known that during firing of oil shale fuel the amount of heat released during its combustion per kg of fuel is significantly affected by the endothermic and exothermic processes taking place in mineral matter. These thermal effects are calcite and dolomite decomposing, marcasite FeS2 oxidising, CaO sulphation and formation of the new minerals. The given paper deals with the experimental study of the influence of these thermal effects of oil shale fuel having different heating value on total amount of heat released during combustion in calorimetric bomb, circulating fluidized bed (CFB) and pulverized-firing boiler (PFB). The large-scale (250 MWth) experiments were performed in the K11-1 CFB boiler of the Balti Power Plant. During experiments low heating value of a fuel varied within the range 8.5-11 MJ/kg. At the end some conclusions were drawn.

  1. Combustion of alternate liquid fuels in high efficiency boilers

    SciTech Connect

    Murphy, E.T.

    1983-06-01

    Alternate Liquid Fuel (ALF) is a ''non-critical'' fuel oil substitute formulated by selectively blending feedstocks of recycled solvents, alcohols, mineral spirits and other combustible liquids with substandard conventional fuel oils obtained from government surplus or purchased on the spot market. Typical feedstocks are listed on Table I. These combustible liquids, reclaimed from waste streams, are generated by petro-chemical, cosmetic, pharmaceutical, electronic, environmental recovery and other industries and government (mostly military) sources. The raw waste feedstocks collected from these sources are carefully segregated, cleaned up (of suspended solids and non-combustibles) and monitored by BNL and vendors to preclude feedstocks containing halogenated hydrocarbons, PCB's, heavy metals and other toxics in excess of prescribed levels. The resulting combustible feedstocks are purchased by BNL as a boiler fuel at prices 25 to 50 percent or more below conventional fuel oil market prices. Brookhaven National Laboratory (BNL) began testing ALF on an experimental basis in 1973, in an effort to reduce the Laboratory's rapidly escalating fuel oil bills. Based on accrued experience from the tests, a 40,000 gallon per day pilot processing system was constructed in 1976. Successful operation and full scale firing of ALF prompted to BNL to build a 700,000 gallon per day processing system in 1978, and to modify the existing Central Steam Facility fuel train to accommodate a wider range of liquid fuels in 1982.

  2. The reapplication of energetic materials as boiler fuels

    SciTech Connect

    Buckley, S.G.; Sclippa, G.C.; Ross, J.R.

    1997-02-01

    Decommissioning of weapons stockpiles, off-specification production, and upgrading of weapons systems results in a large amount of energetic materials (EM) such as rocket propellant and primary explosives that need to be recycled or disposed of each year. Presently, large quantities of EM are disposed of in a process known as open-burn/open-detonation (OB/OD), which not only wastes their energy content, but may release large quantities of hazardous material into the environment. Here the authors investigate the combustion properties of several types of EM to determine the feasibility of reapplication of these materials as boiler fuels, a process that could salvage the energy content of the EM as well as mitigate any potential adverse environmental impact. Reapplication requires pretreatment of the fuels to make them safe to handle and to feed. Double-base nitrocellulose and nitroglycerin, trinitrotoluene (TNT), nitroguanidine, and a rocket propellant binder primarily composed of polybutidiene impregnated with aluminum flakes have been burned in a 100-kW downfired flow reactor. Most of these fuels have high levels of fuel-bound nitrogen, much of it bound in the form of nitrate groups, resulting in high NO{sub x} emissions during combustion. The authors have measured fuel-bound nitrate conversion efficiencies to NO{sub x} of up to 80%, suggesting that the nitrate groups do not follow the typical path of fuel nitrogen through HCN leading to NO{sub x}, but rather form NO{sub x} directly. They show that staged combustion is effective in reducing NO{sub x} concentrations in the postcombustion gases by nearly a factor of 3. In the rocket binder, measured aluminum particle temperatures in excess of 1700{degrees}C create high levels of thermal NO{sub x}, and also generate concern that molten aluminum particles could potentially damage boiler equipment. Judicious selection of the firing method is thus required for aluminum-containing materials.

  3. Characterization of Residential Scale Biofuel Boilers and Fuels

    NASA Astrophysics Data System (ADS)

    Chandrasekaran, Sriraam R.

    The objectives of this study were to: 1) characterize commercially available wood pellets and wood chips for basic properties such as calorific, ash, moisture contents; 2) analyze elements and ions and other possible contamination during the pellet manufacturing processes; 3) characterize the chemical and thermo-chemical property of grass pellets for their combustion potential; 4) characterize the emissions from 6 different residential scale boiler/furnace appliances burning grass and wood pellets; 5) characterize the emitted particulate matter for toxic and marker species with respect to combustion appliance and combustion conditions; and 6) determine the effects of the biomass fuel properties of 5 different grass pellets on particulate and gaseous emissions from a single type of boiler. The results from characterization of wood pellets and chips indicated that the wood pellet samples generally meet the quality standards. However, there are some samples that would fail the ash content requirements. Only the German standards have extensive trace element limits. Most of the samples would meet these standards, but some samples failed to meet these standards based on their lead, arsenic, cadmium, and copper concentrations. It is likely that inclusion of extraneous materials such as painted or pressure treated lumber led to the observed high concentrations. Given increasing use of pellets and chips as a renewable fuel, standards for the elemental composition of commercial wood pellets and chips are needed in United States to avoid the inclusion of extraneous materials. Such standards would reduce the environmental impact of toxic species that would be released when the wood is burned. Grass pellets were characterized for chemical and thermochemical properties. Switch grass pellets were studied for it thermal degradation process under inert and oxidizing atmosphere using TGA. The thermal degradation of grass pellet measured the activation energy and pre

  4. Combustion Characteristics of Oxy-fuel Burners for CO2 Capturing Boilers

    NASA Astrophysics Data System (ADS)

    Ahn, Joon; Kim, Hyouck Ju; Choi, Kyu Sung

    Oxy-fuel boilers have been developed to capture CO2 from the exhaust gas. A 50 kW class model burner has been developed and tested in a furnace type boiler. The burner has been scaled up to 0.5 and 3 MW class for fire-tube type boilers. The burners are commonly laid out in a coaxial type to effectively heat the combustion chamber of boilers. Burners are devised to support air and oxy-fuel combustion modes for the retrofitting scenario. FGR (flue gas recirculation) has been tried during the scale-up procedure. Oxy-fuel combustion yields stretched flame to uniformly heat the combustion chamber. It also provides the high CO2 concentration, which is over 90% in dry base. However, pure oxy-fuel combustion increases NO concentration, because of the reduced flow rate. The FGR can suppress the thermal NOx induced by the infiltration of the air.

  5. Applicability of NSPS emission standards to boilers using Jet A and other non-specified fuels

    SciTech Connect

    Shapira, A.E.; Dumdei, B.E.; Laabs, L.W.; Bennici, S.L.

    1997-12-31

    United Airlines operates two boilers at the Indianapolis Maintenance Center which are subject to federal New Source Performance Standards (NSPS), Subpart Db. This presentation deals with the applicability of federal NSPS emission standards to the boilers when they are running on Jet A fuel. The primary fuel for the boilers is natural gas, with Jet A used as backup fuel. Jet A was selected due to its obvious availability at the aircraft maintenance center and to minimize the risks and obligations of having another storage facility for petroleum products. United has been able to demonstrate to the satisfaction of EPA that Jet A fuel specifications do not match those of the fuels listed in the Subpart Db emission standards. NSPS standards do not prohibit the use of unspecified fuel. The boilers are still subject to emission standards when operating on natural gas, and are also subject to locally-imposed liquid fuel use limitations and to meeting the manufacturer`s predicted emission levels when running on Jet A. The nonapplicability of federal emission standards while firing the boilers on Jet A has allowed United to discontinue operating the continuous opacity monitor thereby saving on equipment and operating cost. This EPA decision could be significant both for other airline facilities which may have need for Jet A as a stationary source combustion fuel, as well as for other industries that use nonspecified fuels.

  6. Characterization of Residential Scale Biofuel Boilers and Fuels

    NASA Astrophysics Data System (ADS)

    Chandrasekaran, Sriraam R.

    The objectives of this study were to: 1) characterize commercially available wood pellets and wood chips for basic properties such as calorific, ash, moisture contents; 2) analyze elements and ions and other possible contamination during the pellet manufacturing processes; 3) characterize the chemical and thermo-chemical property of grass pellets for their combustion potential; 4) characterize the emissions from 6 different residential scale boiler/furnace appliances burning grass and wood pellets; 5) characterize the emitted particulate matter for toxic and marker species with respect to combustion appliance and combustion conditions; and 6) determine the effects of the biomass fuel properties of 5 different grass pellets on particulate and gaseous emissions from a single type of boiler. The results from characterization of wood pellets and chips indicated that the wood pellet samples generally meet the quality standards. However, there are some samples that would fail the ash content requirements. Only the German standards have extensive trace element limits. Most of the samples would meet these standards, but some samples failed to meet these standards based on their lead, arsenic, cadmium, and copper concentrations. It is likely that inclusion of extraneous materials such as painted or pressure treated lumber led to the observed high concentrations. Given increasing use of pellets and chips as a renewable fuel, standards for the elemental composition of commercial wood pellets and chips are needed in United States to avoid the inclusion of extraneous materials. Such standards would reduce the environmental impact of toxic species that would be released when the wood is burned. Grass pellets were characterized for chemical and thermochemical properties. Switch grass pellets were studied for it thermal degradation process under inert and oxidizing atmosphere using TGA. The thermal degradation of grass pellet measured the activation energy and pre

  7. New source performance standards for industrial boilers. Volume 1. Analysis of fuel use implications

    SciTech Connect

    Placet, M.; Heller, J.N.

    1981-01-01

    A review of the Industrial Fuel Choice Analysis Model (IFCAM) led to several concerns: first, the retirement rate used in the model seems to overestimate retirement levels, thus overstating the potential for coal penetration in the industrial sector. Also, the coal transportation rate is assumed to increase by 15% between 1978 and 1985 and remain constant thereafter. In light of recent rate increase approvals the expected price escalation of labor and materials used in railroad expansion, the currently assumed rail rate escalators seem too low. Additionally, the model does not deal with the issue of substitution of small boiler combinations for large boilers. Both promulgation and enforcement may provide incentives for installation of small boiler combinations. For IFCAM to reflect this phenomenon, alternative assumptions and model modifications are suggested. Fuel price projections, the capacity utilization distribution, boiler size distribution, and translation of costs into model algorithms are considered.

  8. Renewable wood fuel: Fuel feed system for a pulverized coal boiler. Final report

    SciTech Connect

    1996-01-01

    This report evaluates a pilot test program conducted by New York State Gas & Electric Corporation to evaluate the feasibility of co-firing a pulverized coal plant with renewable wood fuels. The goal was to establish that such a co-firing system can reduce air emissions while maintaining good operational procedures and cost controls. The test fuel feed system employed at Greenidge Station`s Boiler 6 was shown to be effective in feeding wood products. Emission results were promising and an economic analysis indicates that it will be beneficial to pursue further refinements to the equipment and systems. The report recommends further evaluation of the generation and emission impacts using woods of varied moisture contents and at varied Btu input rates to determine if a drying system would be a cost-effective option.

  9. High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

    NASA Astrophysics Data System (ADS)

    Ghosh, Debashis; Mitra, Swapan Kumar

    2011-04-01

    Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

  10. Predictions of boiler performance when firing beneficiated coal-based fuels

    SciTech Connect

    Hargrove, M.; Gurvich, B.; Kwasnik, A.; Liljedahl, G.; Miemiec, L.

    1994-12-31

    The development of advanced coal beneficiation and utilization technologies is being sponsored by the United States Department of Energy`s Pittsburgh Energy Technology Center, to encourage the use of our abundant coal reserves. A comprehensive program is being conducted by ABB/Combustion Engineering, Inc. (ABB/CE), regarding the use of these fuels in existing utility boilers. Physical, chemical, combustion and fireside characteristics of these beneficiated products and their parent coals are being evaluated in laboratory testing. Characterization tests provide the information required to predict the performance and economic impacts of firing Beneficiated Coal-Based Fuels (BCF) in existing coal and oil utility boilers. Two utility steam generators designed for either coal or oil firing were selected for performance evaluation. The study units were selected to be representative of a large portion of the current boiler population: a 560 MW coal-designed boiler purchased in 1973; and a 600 MW oil-designed boiler purchased in 1970. Both of these units were built by ABB/CE, but the fuel related design parameters are similar to those used by other manufacturers. An Upper Freeport medium volatile bituminous (mvb) parent coal and its respective Spherical Oil Agglomeration Product (SOAP) fuel were evaluated. This paper summarizes the results of the performance analysis and describes the economic impacts that can be expected when firing BCF`s.

  11. Technical and economic feasibility of alternative fuel use in process heaters and small boilers

    SciTech Connect

    Not Available

    1980-02-01

    The technical and economic feasibility of using alternate fuels - fuels other than oil and natural gas - in combustors not regulated by the Powerplant and Industrial Fuel Use Act of 1978 (FUA) was evaluated. FUA requires coal or alternate fuel use in most large new boilers and in some existing boilers. Section 747 of FUA authorizes a study of the potential for reduced oil and gas use in combustors not subject to the act: small industrial boilers with capacities less than 100 MMBtu/hr, and process heat applications. Alternative fuel use in combustors not regulated by FUA was examined and the impact of several measures to encourage the substitution of alternative fuels in these combustors was analyzed. The primary processes in which significant fuel savings can be achieved are identified. Since feedstock uses of oil and natural gas are considered raw materials, not fuels, feedstock applications are not examined in this analysis. The combustors evaluated in this study comprise approximately 45% of the fuel demand projected in 1990. These uses would account for more than 3.5 million barrels per day equivalent fuel demand in 1990.

  12. HAZARDOUS AIR POLLUTANTS FROM THE COMBUSTION OF AN EMULSIFIED HEAVY FUEL OIL IN A FIRETUBE BOILER

    EPA Science Inventory

    The report gives results of measuring emissions of hazardous air pollutants (HAPs) from the combustion flue gases of a No. 6 fuel oil, both with and without an emulsifying agent, in a 2.5 million Btu/hr (732 kW) firetube boiler with the purpose of determining the impacts of the e...

  13. VERIFICATION TESTING OF EMISSIONS FROM THE COMBUSTION OF A-55 CLEAN FUELS IN A FIRETUBE BOILER

    EPA Science Inventory

    The report gives results of testing three fuels in a small (732 kW) firetube package boiler to determine emissions of carbon monoxide (CO), nitrogen oxide (NO), particulate matter (PM), and total hydrocarbons (THCs). The tests were part of EPA's Environmental Technology Verificat...

  14. Ways of solving environmental problems while transferring the boilers for burning water-bitumen mixture instead of fuel oil

    NASA Astrophysics Data System (ADS)

    Kotler, V. R.; Sosin, D. V.

    2009-03-01

    Information concerning a new kind (for Russia) of liquid fuel, i.e., water-bitumen mixture (orimulsion), is presented. The application of the new fuel instead of the fuel oil at a boiler of a power unit of 350-MW capacity makes it possible to decrease sufficiently the expenditures for fuel while keeping the main environmental indices.

  15. Feasibility of burning refuse derived fuel in institutional size oil-fired boilers. Final report

    SciTech Connect

    1980-10-01

    This study investigates the feasibility of retrofitting existing oil-fired boilers of institutional size, approximately 3.63 to 36.3 Mg steam/h (8000 to 80,000 lbs steam/h) for co-firing with refuse-derived fuel (RDF). Relevant quantities describing mixtures of oil and RDF and combustion products for various levels of excess air are computed. Savings to be realized from the use of RDF are derived under several assumptions and allowable costs for a retrofit are estimated. An extensive survey of manufacturers of burners, boilers, and combustion systems showed that no hardware or proven design is yet available for such retrofit. Approaches with significant promises are outlined: the slagging burner, and a dry ash double vortex burner for low heat input from RDF. These two systems, and an evaluation of a small separate RDF dedicated combustor in support of the oil-fired boiler, are recommended as topics for future study.

  16. 40 CFR 63.1217 - What are the standards for liquid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... boilers that burn hazardous waste? 63.1217 Section 63.1217 Protection of Environment ENVIRONMENTAL..., and Hydrochloric Acid Production Furnaces § 63.1217 What are the standards for liquid fuel boilers... emission standard under § 63.1219(a)(2); (3) For cadmium and lead combined, except for an area source...

  17. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ... Boilers, and Hydrochloric Acid Production Furnaces § 63.1216 What are the standards for solid fuel...

  18. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ... Boilers, and Hydrochloric Acid Production Furnaces § 63.1216 What are the standards for solid fuel...

  19. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ..., and Hydrochloric Acid Production Furnaces § 63.1216 What are the standards for solid fuel boilers...

  20. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ..., and Hydrochloric Acid Production Furnaces § 63.1216 What are the standards for solid fuel boilers...

  1. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible.

  2. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ... 40 Protection of Environment 11 2010-07-01 2010-07-01 true What are the standards for solid fuel... Waste Combustors Emissions Standards and Operating Limits for Solid Fuel Boilers, Liquid Fuel...

  3. Evaluation of peat as a utility boiler fuel. Final report

    SciTech Connect

    Bongiorno, S.J.; Strianse, R.V.

    1983-03-01

    The objective of this study was to assess the technical and economic feasibility of the direct combustion of peat for electric power generation in the United States. The study includes a review of peat literature, selection of a region in the US to locate a hypothetical peat-harvesting operation, and an assessment of current practices for peat utilization in Europe, including peat harvesting, environmental control, and combustion technology. The conceptual design of a peat-harvesting facility supplying 1.4 million tons/yr of peat to a 2 x 150 MW power plant located in eastern North Carolina is developed for the purpose of estimating peat fuel costs. Environmental-control measures and peat transportation systems are identified. Budget capital and operating costs for a peat-fired power plant are estimated and the busbar cost of electricity compared to that for a 1 x 300 MW coal-fired power plant. Technical feasibility is demonstrated, although environmental acceptability of a large-scale peat harvesting operation must be confirmed on a site-specific basis. Peat fuel costs are found to be less than coal costs for a power plant located adjacent to the peat bogs in eastern North Carolina. The higher capital cost of a peat-fired power plant offsets to some extent the fuel cost advantage. Peat is found to have an electricity cost advantage of about 5 to 25% when compared to coal on a 30 year levelized basis depending on the peat escalation rate assumed.

  4. Fossil-Fired Boilers

    1993-09-23

    Boiler Performance Model (BPM 3.0S) is a set of computer programs developed to analyze the performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, and can model coal, oil, or natural gas firing. The programs are intended for use by engineers performing analyses of alternative fuels, alternative operating modes, or boiler modifications.

  5. Method of regulating the amount of underfire air for combustion of wood fuels in spreader-stroke boilers

    DOEpatents

    Tuttle, Kenneth L.

    1980-01-01

    A method of metering underfire air for increasing efficiency and reducing particulate emissions from wood-fire, spreader-stoker boilers is disclosed. A portion of the combustion air, approximately one pound of air per pound of wood, is fed through the grate into the fuel bed, while the remainder of the combustion air is distributed above the fuel in the furnace, and the fuel bed is maintained at a depth sufficient to consume all oxygen admitted under fire and to insure a continuous layer of fresh fuel thereover to entrap charred particles inside the fuel bed.

  6. Chlorine in solid fuels fired in pulverized fuel boilers sources, forms, reactions, and consequences: a literature review

    SciTech Connect

    David A. Tillman; Dao Duong; Bruce Miller

    2009-07-15

    Chlorine is a significant source of corrosion and deposition, both from coal and from biomass, and in PF boilers. This investigation was designed to highlight the potential for corrosion risks associated with once-through units and advanced cycles. The research took the form of a detailed literature investigation to evaluate chlorine in solid fuels: coals of various ranks and origins, biomass fuels of a variety of types, petroleum cokes, and blends of the above. The investigation focused upon an extensive literature review of documents dating back to 1991. The focus is strictly corrosion and deposition. To address the deposition and corrosion issues, this review evaluates the following considerations: concentrations of chlorine in available solid fuels including various coals and biomass fuels, forms of chlorine in those fuels, and reactions - including reactivities - of chlorine in such fuels. The assessment includes consideration of alkali metals and alkali earth elements as they react with, and to, the chlorine and other elements (e.g., sulfur) in the fuel and in the gaseous products of combustion. The assessment also includes other factors of combustion: for example, combustion conditions including excess O{sub 2} and combustion temperatures. It also considers analyses conducted at all levels: theoretical calculations, bench scale laboratory data and experiments, pilot plant experiments, and full scale plant experience. Case studies and plant surveys form a significant consideration in this review. The result of this investigation focuses upon the concentrations of chlorine acceptable in coals burned exclusively, in coals burned with biomass, and in biomass cofired with coal. Values are posited based upon type of fuel and combustion technology. Values are also posited based upon both first principles and field experience. 86 refs., 8 figs., 7 tabs.

  7. Co-Combustion of Refuse Derived Fuel with Anthracites in a CFB Boiler

    NASA Astrophysics Data System (ADS)

    Kim, Dong-Won; Lee, Jong-Min; Kim, Jae-Sung

    Combustion of Refuse derived fuel (RDF) is considered as a priority solution to energy recovery from municipal solid waste (MSW). The co-combustion characteristics of anthracite coals with RDF were determined in the commercial scale Tonghae CFB Power Plant. As the feeding ratio of the RDF to the anthracites increased to 5%, temperature and pressure were not changed in comparison with firing only anthracites. The amount of the required air was reduced due to high O2 content in RDF relative to the anthracites. The emissions of NOx, SOx, HCl and Dioxin were also measured. According to higher mixing ratio of the RDF to the anthracites, SOx, NOx emissions slightly decreased and HCl emissions increased, because RDF has relatively smaller S, N and higher CI than the anthracites. Heavy metals of the fly ash and bottom ash and the dioxin emissions were far below Korean maximum permissible concentration level at incinerator. The results showed that it is of great use and technically possible to co-combustion of RDF with the anthracites by 5% in the form of fuel recovery and energy production in commercial scale CFB boiler.

  8. Drying Milk With Boiler Exhaust

    NASA Technical Reports Server (NTRS)

    Broussard, M. R.

    1984-01-01

    Considerable energy saved in powdered-milk industry. Only special requirement boiler fired with natural gas or other clean fuel. Boiler flue gas fed to spray drier where it directly contacts product to be dried. Additional heat supplied by auxillary combustor when boiler output is low. Approach adaptable to existing plants with minimal investment because most already equipped with natural-gas-fired boilers.

  9. Thermal Mode of Tanks for Storage Fuel of Thermal Power Plants and Boiler with the Influence of Engineering Facilities in the Area of their Placement

    NASA Astrophysics Data System (ADS)

    Polovnikov, V. Yu.; Makhsutbek, F. T.; Ozhikenova, Zh. F.

    2016-02-01

    This paper describes the numerical modeling of heat transfer in the area placing of the tank for storage fuel of thermal power plant and boiler with the influence of engineering construction. We have established that the presence of engineering structures in the area of placing of the tank for storage fuel of thermal power plant and boiler have little effect on the change of heat loss.

  10. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid... operator of an existing cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or... Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) SOLID WASTES (CONTINUED) EPA ADMINISTERED...

  11. Evaluating boiler efficiency

    SciTech Connect

    Coerper, P. )

    1995-01-09

    The packaged boiler continues to be one of the most cost-effective ways to generate steam and hot water. Selecting the right boiler equipment, however, requires a thorough evaluation according to several criteria: reviewing boiler types; comparing features and benefits; determining maintenance requirements; and determining fuel use requirements, also called boiler efficiency. The paper attempts to explain just what efficiency means and what data are used for its calculation. These data include: boiler stack temperature; fuel specification; excess air levels; ambient air temperature and relative humidity; and radiation and convection losses. The bottom line is to examine the five factors used in the efficiency calculation, then work with vendors who can point to projects where the stated efficiencies and stack temperatures are realized. Once a boiler is purchased, it is difficult to reverse the decision. Performing basic research before buying provides the highest efficiency boiler and the maximum return on one's investment.

  12. Process for producing low-sulfur boiler fuel by hydrotreatment of solvent deashed SRC

    DOEpatents

    Roberts, George W.; Tao, John C.

    1985-01-01

    In this invention, a process is disclosed characterized by heating a slurry of coal in the presence of a process-derived recycle solvent and passing same to a dissolver zone, separating the resultant gases and liquid/solid products therefrom, vacuum distilling the liquid/solids products, separating the portions of the liquid/solids vacuum distillation effluent into a solid ash, unconverted coal particles and SRC material having a boiling point above 850.degree. F. and subjecting same to a critical solvent deashing step to provide an ash-free SRC product. The lighter liquid products from the vacuum distillation possess a boiling point below 850.degree. F. and are passed through a distillation tower, from which recycled solvent is recovered in addition to light distillate boiling below 400.degree. F. (overhead). The ash-free SRC product in accompanyment with at least a portion of the process derived solvent is passed in combination to a hydrotreating zone containing a hydrogenation catalyst and in the presence of hydrogen is hydroprocessed to produce a desulfurized and denitrogenized low-sulfur, low-ash boiler fuel and a process derived recycle solvent which is recycled to slurry the coal in the beginning of the process before heating.

  13. The study on the heat transfer characteristics of oxygen fuel combustion boiler

    NASA Astrophysics Data System (ADS)

    Wu, Haibo; Liu, Zhaohui; Liao, Haiyan

    2016-10-01

    According to 350MW and 600MW boilers, under oxygen fuel condition, through the reasonable control of the primary and secondary flow and the correct option and revision of mathematical model, the temperature distribution, heat flux distribution and absorption heat distribution, etc. was obtained which compared with those under air condition. Through calculation, it is obtained that the primary and secondary flow mixed well, good tangentially fired combustion in furnace was formed, the temperature under air condition obviously higher than the temperature under O26 condition. The adiabatic flame temperature of wet cycle was slightly higher than that of dry cycle. The maximum heat load appeared on the waterwall around the burner area. The heat load gradually decreased along the furnace height up and down in burner area. The heat absorption capacity of the furnace under O26 was lower than that under the air condition. The heat absorption capacity of the platen heating surface under O26 was equal to that under air condition. And the heat absorbing capacity of waterwall under O26 was about7%~12% less than that under air condition.

  14. Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

    SciTech Connect

    Not Available

    1986-12-01

    Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

  15. Electron beam technology for multipollutant emissions control from heavy fuel oil-fired boiler.

    PubMed

    Chmielewski, Andrzej G; Ostapczuk, Anna; Licki, Janusz

    2010-08-01

    The electron beam treatment technology for purification of exhaust gases from the burning of heavy fuel oil (HFO) mazout with sulfur content approximately 3 wt % was tested at the Institute of Nuclear Chemistry and Technology laboratory plant. The parametric study was conducted to determine the sulfur dioxide (SO2), oxides of nitrogen (NO(x)), and polycyclic aromatic hydrocarbon (PAH) removal efficiency as a function of temperature and humidity of irradiated gases, absorbed irradiation dose, and ammonia stoichiometry process parameters. In the test performed under optimal conditions with an irradiation dose of 12.4 kGy, simultaneous removal efficiencies of approximately 98% for SO2, and 80% for NO(x) were recorded. The simultaneous decrease of PAH and one-ringed aromatic hydrocarbon (benzene, toluene, and xylenes [BTX]) concentrations was observed in the irradiated flue gas. Overall removal efficiencies of approximately 42% for PAHs and 86% for BTXs were achieved with an irradiation dose 5.3 kGy. The decomposition ratio of these compounds increased with an increase of absorbed dose. The decrease of PAH and BTX concentrations was followed by the increase of oxygen-containing aromatic hydrocarbon concentrations. The PAH and BTX decomposition process was initialized through the reaction with hydroxyl radicals that formed in the electron beam irradiated flue gas. Their decomposition process is based on similar principles as the primary reaction concerning SO2 and NO(x) removal; that is, free radicals attack organic compound chains or rings, causing volatile organic compound decomposition. Thus, the electron beam flue gas treatment (EBFGT) technology ensures simultaneous removal of acid (SO2 and NO(x)) and organic (PAH and BTX) pollutants from flue gas emitted from burning of HFO. This technology is a multipollutant emission control technology that can be applied for treatment of flue gas emitted from coal-, lignite-, and HFO-fired boilers. Other thermal processes such

  16. Boiler control systems engineering

    SciTech Connect

    Gilman, J.

    2005-07-01

    The book provides in-depth coverage on how to safely and reliably control the firing of a boiler. Regardless of the capacity or fuel, certain fundamental control systems are required for boiler control. Large utility systems are more complex due to the number of burners and the overall capacity and equipment. This book covers engineering details on control systems and provides specific examples of boiler control including configuration and tuning. References to requirements are based on the 2004 NFPA 85 along with other ISA standards. Detailed chapters cover: Boiler fundamentals including piping and instrument diagrams (P&IDs) and a design basis checklist; Control of boilers, from strategies and bumpless transfer to interlock circuitry and final control elements; Furnace draft; Feedwater; Coal-fired boilers; Fuel and air control; Steam temperature; Burner management systems; Environment; and Control valve sizing. 2 apps.

  17. Production of dioxins and furans for various solid fuels burnt in 25 kW automatic boiler

    NASA Astrophysics Data System (ADS)

    Hopan, František; Horák, Jiří; Krpec, Kamil; Kubesa, Petr; Dej, Milan; Laciok, Vendula

    2016-06-01

    There has been brown coal, black coal and maize straw in a pellet form burnt in an automatic boiler. Production of dibenzodioxins and dibenzofuranes, recomputated through toxicity equivalents, expressed as the emission factor relative to the fuel unit, has differentiated in a range of ca. three orders (0.05 up to 78.9 ng/kg) in dependence on a sort of the used fuel. The measured values have been compared with emission factors used for the emission inventory in the Czech Republic and Poland and with the emission limit applicable for waste incineration plants. The study has proven the influence of chlorine content in fuel on production of dioxins and furanes.

  18. Linear regression analysis of emissions factors when firing fossil fuels and biofuels in a commercial water-tube boiler

    SciTech Connect

    Sharon Falcone Miller; Bruce G. Miller

    2007-12-15

    This paper compares the emissions factors for a suite of liquid biofuels (three animal fats, waste restaurant grease, pressed soybean oil, and a biodiesel produced from soybean oil) and four fossil fuels (i.e., natural gas, No. 2 fuel oil, No. 6 fuel oil, and pulverized coal) in Penn State's commercial water-tube boiler to assess their viability as fuels for green heat applications. The data were broken into two subsets, i.e., fossil fuels and biofuels. The regression model for the liquid biofuels (as a subset) did not perform well for all of the gases. In addition, the coefficient in the models showed the EPA method underestimating CO and NOx emissions. No relation could be studied for SO{sub 2} for the liquid biofuels as they contain no sulfur; however, the model showed a good relationship between the two methods for SO{sub 2} in the fossil fuels. AP-42 emissions factors for the fossil fuels were also compared to the mass balance emissions factors and EPA CFR Title 40 emissions factors. Overall, the AP-42 emissions factors for the fossil fuels did not compare well with the mass balance emissions factors or the EPA CFR Title 40 emissions factors. Regression analysis of the AP-42, EPA, and mass balance emissions factors for the fossil fuels showed a significant relationship only for CO{sub 2} and SO{sub 2}. However, the regression models underestimate the SO{sub 2} emissions by 33%. These tests illustrate the importance in performing material balances around boilers to obtain the most accurate emissions levels, especially when dealing with biofuels. The EPA emissions factors were very good at predicting the mass balance emissions factors for the fossil fuels and to a lesser degree the biofuels. While the AP-42 emissions factors and EPA CFR Title 40 emissions factors are easier to perform, especially in large, full-scale systems, this study illustrated the shortcomings of estimation techniques. 23 refs., 3 figs., 8 tabs.

  19. Coal-water slurry fuel combustion testing in an oil-fired industrial boiler. Semiannual technical progress report, February 15--August 15, 1996

    SciTech Connect

    Miller, B.G.; Scaroni, A.W.

    1997-06-03

    The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) expanded demonstration and evaluation (installing a CWSF preparation circuit, performing baseline tests firing No. 6 fuel oil, and conducting additional CWSF testing). The boiler testing and evaluation will determine if the CWSF combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion tendencies, and fuel transport, storage, and handling characteristics can be accommodated in a boiler system designed to fire heavy fuel oil. In addition, the proof-of-concept demonstration will generate data to determine how the properties of a CWSF and its parent coal affect boiler performance. The economic factors associated with retrofitting boilers is also evaluated. The first three phases have been completed and the combustion performance of the burner that was provided with the boiler did not meet performance goals. A maximum coal combustion efficiency of 95% (compared to a target of 98%) was achieved and natural gas cofiring (15% of the total thermal input) was necessary to maintain a stable flame. Consequently, the first demonstration was terminated after 500 hours. The second CWSF demonstration (Phase 4) was conducted with a proven coal-designed burner. Prior to starting the second demonstration, a CWSF preparation circuit was constructed to provide flexibility in CWSF production. The circuit initially installed involved single-stage grinding. A regrind circuit was recently installed and was evaluated. A burner was installed from ABB Combustion Engineering (ABB/CE) and was used to generate baseline data firing No. 6 fuel oil and fire CWSF. A temporary storage system for No. 6 fuel oil was installed and modifications to the existing CWSF handling and preheating system were made to accommodate No. 6 oil.

  20. Investigations of ash fouling with cattle wastes as reburn fuel in a small-scale boiler burner under transient conditions.

    PubMed

    Oh, Hyukjin; Annamalai, Kalyan; Sweeten, John M

    2008-04-01

    Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass [FB]) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash "fouling" were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss through ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash-fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out.

  1. Investigations of ash fouling with cattle wastes as reburn fuel in a small-scale boiler burner under transient conditions

    SciTech Connect

    Hyukjin Oh; Kalyan Annamalai; John M. Sweeten

    2008-04-15

    Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass, FB) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash 'fouling' were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss through ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out. 16 refs., 12 figs., 6 tabs.

  2. Investigations of ash fouling with cattle wastes as reburn fuel in a small-scale boiler burner under transient conditions.

    PubMed

    Oh, Hyukjin; Annamalai, Kalyan; Sweeten, John M

    2008-04-01

    Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass [FB]) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash "fouling" were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss through ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash-fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out. PMID:18422038

  3. Decreased PCDD/F formation when co-firing a waste fuel and biomass in a CFB boiler by addition of sulphates or municipal sewage sludge.

    PubMed

    Åmand, Lars-Erik; Kassman, Håkan

    2013-08-01

    Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (<700 °C), incineration of electronic waste and plastic waste containing chlorine are all factors influencing the formation of PCDD/Fs in boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW(th) circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS as additional fuel.

  4. Super Boiler 2nd Generation Technology for Watertube Boilers

    SciTech Connect

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  5. Remaining Sites Verification Package for the 100-D-9 Boiler Fuel Oil Tank Site, Waste Site Reclassification Form 2006-030

    SciTech Connect

    L. M. Dittmer

    2006-08-10

    The 100-D-9 site is the former location of an underground storage tank used for holding fuel for the 184-DA Boiler House. Results of soil-gas samples taken from six soil-gas probes in a rectangle around the site the tank had been removed from concluded that there were no volatile organic compounds at detectable levels in the area. The 100-D-9 Boiler Fuel Oil Tank Site meets the remedial action objectives specified in the Remaining Sites ROD. The results demonstrated that residual contaminant concentrations do not preclude any future uses and allow for unrestricted use of shallow zone soils. The results also demonstrate that residual contaminant concentrations are protective of groundwater and the Columbia River.

  6. Exposure to fuel-oil ash and welding emissions during the overhaul of an oil-fired boiler.

    PubMed

    Liu, Youcheng; Woodin, Mark A; Smith, Thomas J; Herrick, Robert F; Williams, Paige L; Hauser, Russ; Christiani, David C

    2005-09-01

    The health effects of exposure to vanadium in fuel-oil ash are not well described at levels ranging from 10 to 500 microg/m(3). As part of a larger occupational epidemiologic study that assessed these effects during the overhaul of a large oil-fired boiler, this study was designed to quantify boilermakers' exposures to fuel-oil ash particles, metals, and welding gases, and to identify determinants of these exposures. Personal exposure measurements were conducted on 18 boilermakers and 11 utility workers (referents) before and during a 3-week overhaul. Ash particles < 10 microm in diameter (PM(10), mg/m(3)) were sampled over full work shifts using a one-stage personal size selective sampler containing a polytetrafluoroethylene filter. Filters were digested using the Parr bomb method and analyzed for the metals vanadium (V), nickel (Ni), iron (Fe), chromium (Cr), cadmium (Cd), lead (Pb), manganese (Mn), and arsenic (As) by inductively coupled plasma mass spectrometry. Nitrogen dioxide (NO(2)) was measured with an Ogawa passive badge-type sampler and ozone (O(3)) with a personal active pump sampler.Time-weighted average (TWA) exposures were significantly higher (p < 0.05) for boilermakers than for utility workers for PM(10) (geometric mean: 0.47 vs. 0.13 mg/m(3)), V (8.9 vs. 1.4 microg/m(3)), Ni (7.4 vs. 1.8 microg/m(3)) and Fe (56.2 vs. 11.2 microg/m(3)). Exposures were affected by overhaul time periods, tasks, and work locations. No significant increases were found for O(3) or NO(2) for boilermakers or utility workers regardless of overhaul period or task group. Fuel-oil ash was a major contributor to boilermakers' exposure to PM(10) and metals. Vanadium concentrations sometimes exceeded the 2003 American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit value.

  7. Development of a Novel Oxygen Supply Process and its Integration with an Oxy-Fuel Coal-Fired Boiler

    SciTech Connect

    2006-12-31

    BOC, the world's second largest industrial gas company, has developed a novel high temperature sorption based technology referred to as CAR (Cyclic Autothermal Recovery) for oxygen production and supply to oxy-fuel boilers with flue gas recycle. This technology is based on sorption and storage of oxygen in a fixed bed containing mixed ionic and electronic conductor materials. The objective of the proposed work was to construct a CAR PDU that was capable of producing 10-scfm of oxygen, using steam or recycled flue gas as the sweep gas, and install it in the Combustion Test Facility. The unit was designed and fabricated at BOC/The Linde Group, Murray Hill, New Jersey. The unit was then shipped to WRI where the site had been prepared for the unit by installation of air, carbon dioxide, natural gas, nitrogen, computer, electrical and infrastructure systems. Initial experiments with the PDU consisted of flowing air into both sides of the absorption systems and using the air heaters to ramp up the bed temperatures. The two beds were tested individually to operational temperatures up to 900 C in air. The cycling process was tested where gases are flowed alternatively from the top then bottom of the beds. The PDU unit behaved properly with respect to flow, pressure and heat during tests. The PDU was advanced to the point where oxygen production testing could begin and integration to the combustion test facility could occur.

  8. Method of burning sulfur-containing fuels in a fluidized bed boiler

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A method of burning a sulfur-containing fuel in a fluidized bed of sulfur oxide sorbent wherein the overall utilization of sulfur oxide sorbent is increased by comminuting the bed drain solids to a smaller average particle size, preferably on the order of 50 microns, and reinjecting the comminuted bed drain solids into the bed. In comminuting the bed drain solids, particles of spent sulfur sorbent contained therein are fractured thereby exposing unreacted sorbent surface. Upon reinjecting the comminuted bed drain solids into the bed, the newly-exposed unreacted sorbent surface is available for sulfur oxide sorption, thereby increasing overall sorbent utilization.

  9. Decreased PCDD/F formation when co-firing a waste fuel and biomass in a CFB boiler by addition of sulphates or municipal sewage sludge

    SciTech Connect

    Åmand, Lars-Erik; Kassman, Håkan

    2013-08-15

    Highlights: • Two strategies to reduce PCDD/F formation when co-firing solid recovered fuel (SRF) and biomass. • They were co-combustion with municipal sewage sludge (MSS) and addition of ammonium sulphate. • PCDD/Fs were significantly reduced for a biomass rich in chlorine when adding ammonium sulphate. • MSS had a suppressing effect on PCDD/F formation during co-combustion with SRF. • A link is presented between gaseous alkali chlorides, chlorine in deposits and PCDD/F formation. - Abstract: Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (<700 °C), incineration of electronic waste and plastic waste containing chlorine are all factors influencing the formation of PCDD/Fs in boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW{sub th} circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS

  10. FY15 Status Report: CIRFT Testing of Spent Nuclear Fuel Rods from Boiler Water Reactor Limerick

    SciTech Connect

    Wang, Jy-An John; Wang, Hong; Jiang, Hao

    2015-06-01

    The objective of this project is to perform a systematic study of used nuclear fuel (UNF, also known as spent nuclear fuel [SNF]) integrity under simulated transportation environments using the Cyclic Integrated Reversible-Bending Fatigue Tester (CIRFT) hot-cell testing technology developed at Oak Ridge National Laboratory (ORNL) in August 2013. Under Nuclear Regulatory Commission (NRC) sponsorship, ORNL completed four benchmark tests, four static tests, and twelve dynamic or cycle tests on H. B. Robinson (HBR) high burn-up (HBU) fuel. The clad of the HBR fuels was made of Zircaloy-4. Testing was continued in fiscal year (FY) 2014 using Department of Energy (DOE) funds. The additional CIRFT was conducted on three HBR rods (R3, R4, and R5) in which two specimens failed and one specimen was tested to over 2.23 10⁷ cycles without failing. The data analysis on all the HBR UNF rods demonstrated that it is necessary to characterize the fatigue life of the UNF rods in terms of (1) the curvature amplitude and (2) the maximum absolute of curvature extremes. The maximum extremes are significant because they signify the maximum of tensile stress for the outer fiber of the bending rod. CIRFT testing has also addressed a large variation in hydrogen content on the HBR rods. While the load amplitude is the dominant factor that controls the fatigue life of bending rods, the hydrogen content also has an important effect on the lifetime attained at each load range tested. In FY 15, ten SNF rod segments from BWR Limerick were tested using ORNL CIRFT, with one under static and nine dynamic loading conditions. Under static unidirectional loading, a moment of 85 N·m was obtained at maximum curvature 4.0 m⁻¹. The specimen did not show any sign of failure in three repeated loading cycles to almost same maximum curvature. Ten cyclic tests were conducted with amplitude varying from 15.2 to 7.1 N·m. Failure was observed in nine of the tested rod specimens. The cycles to failure were

  11. 40 CFR 63.1217 - What are the standards for liquid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ... Boilers, and Hydrochloric Acid Production Furnaces § 63.1217 What are the standards for liquid...

  12. 40 CFR 63.1217 - What are the standards for liquid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ... Boilers, and Hydrochloric Acid Production Furnaces § 63.1217 What are the standards for liquid...

  13. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    SciTech Connect

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  14. Bromine and Chlorine in Aerosols and Fly Ash when Co-Firing Solid Recovered Fuel, Spruce Bark and Paper Mill Sludge in a 80MWth BFB Boiler

    NASA Astrophysics Data System (ADS)

    Vainikka, P.; Silvennoinen, J.; Yrjas, P.; Frantsi, A.; Hietanen, L.; Hupa, M.; Taipale, R.

    Aerosol and fly ash sampling was carried out at a 80MWth bubbling fluidised bed (BFB) boiler plant co-firing solid recovered fuel (SRF), spruce bark and paper mill wastewater sludge in two experimental conditions. The SRF-Bark ratio in the fuel mix was kept constant at 50%-50% on dry mass basis in both experiments but two sludge proportions were used: 15% and 4% on dry mass basis. Aerosol samples were collected from the superheater region of the boiler furnace and fly ash from the electrostatic precipitator (ESP). Na, K, Cl and S were found to be in mainly water soluble compounds in the aerosols sampled by means of a Dekati type Low Pressure Impactor (DLPI). Bromine was found in several weight percentages in aerosols and it was amongst the main elements in some of the samples collected. Bromine is assumed to mainly originate from flame retarded plastics and textiles in the SRF. According to the measurements, the fate of Br seems to be analogous to the other main halogen, Cl, and its conversion from fuel to aerosols was high, indicating a strong tendency to form bromine salts.

  15. Development of a reburning boiler process model

    SciTech Connect

    Wu, K.T.

    1992-01-30

    The overall objective of this program is to integrate EER's expertise in boiler reburning performance evaluation into a package of analytical computer tools. Specific objectives of the program are to develop a computational capability with the following features: (1) can be used to predict the impact of gas reburning application on thermal conditions in the boiler radiant furnace, and on overall boiler performance; (2) can estimate gas reburning NO{sub x} reduction effectiveness based on specific reburning configurations and furnace/boiler configurations; (3) can be used as an analytical tool to evaluate the impact of boiler process parameters (e.g., fuel switching and changes in boiler operating conditions) on boiler thermal performance; (4) is adaptable to most boiler designs (tangential and wall fire boilers) and a variety of fuels (solid, liquid, gaseous and slurried fuels); (5) is sufficiently user friendly to be exercisable by engineers with a reasonable knowledge of boilers, and with reasonable computer skills. Here, user friendly'' means that the user will be guided by computer codes during the course of setting up individual input files for the boiler performance model.

  16. Small boiler uses waste coal

    SciTech Connect

    Virr, M.J.

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  17. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature

    SciTech Connect

    Saqib, Naeem Bäckström, Mattias

    2014-12-15

    Highlights: • Different solids waste incineration is discussed in grate fired and fluidized bed boilers. • We explained waste composition, temperature and chlorine effects on metal partitioning. • Excessive chlorine content can change oxide to chloride equilibrium partitioning the trace elements in fly ash. • Volatility increases with temperature due to increase in vapor pressure of metals and compounds. • In Fluidized bed boiler, most metals find themselves in fly ash, especially for wood incineration. - Abstract: Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine

  18. Commercial design development of amine enhanced fuel lean gas reburn (AEFLGR{trademark}) for NOx reduction in electric utility power boilers

    SciTech Connect

    Comparato, J.R.; Michels, W.F.; Xu, H.

    2000-07-01

    Amine enhanced Fuel Lean Gas REburn (AEFLGR{trademark}) offers a highly cost effective, easily retrofitted technology for NOx Reduction. A commercial installation was recently started on two 320 MW electric utility boilers firing bituminous coal. NOx reductions of 60% were achieved from baselines of approximately 1 lb/10{sup 6} Btu. In a recent test program on a 605 MW unit firing Powder River Basin coal greater than 55% reduction from a baseline of 0.44 lb/10{sup 6} Btu was demonstrated. Each required tuning to the specific operating conditions of these units. Modeling techniques and injector development provide a basis for the AEFLGR{trademark} design technology. The equipment systems are simple, similar in cost to SNCR systems. Typically the candidate application will have sufficient natural gas capacity, e.g., start-up fuel, to accommodate the gas requirement of 7--10% of total fuel heat input. The amine equipment is essentially an SNCR system. The FLGR{trademark} and SNCR systems when combined in effect double the reduction that can be achieved separately by either process. Consequently, NOx reduction can be greatly increased over that of the separate processes while maintaining a low cost per ton of reduction.

  19. 16 CFR Appendix G6 to Part 305 - Boilers (Gas)

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 16 Commercial Practices 1 2014-01-01 2014-01-01 false Boilers (Gas) G6 Appendix G6 to Part 305... RULEâ) Appendix G6 to Part 305—Boilers (Gas) Type Range of annual fuel utilization efficiencies (AFUEs) Low High Gas (Except Steam) Boilers Manufactured Before the Compliance Date of DOE Regional...

  20. 16 CFR Appendix G7 to Part 305 - Boilers (Oil)

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 16 Commercial Practices 1 2014-01-01 2014-01-01 false Boilers (Oil) G7 Appendix G7 to Part 305... RULEâ) Appendix G7 to Part 305—Boilers (Oil) Type Range of annual fuel utilization efficiencies (AFUEs) Low High Oil Boilers Manufactured Before the Compliance Date of DOE Regional Standards for...

  1. 26. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    26. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING EAST AT BOILER 904. BOILER 904 WAS MANUFACTURED BY RILEY STOKER AND INSTALLED IN 1944. ORIGINALLY FUELED BY PULVERIZED COAL, IT WAS CONVERTED TO GAS/OIL OPERATION IN 1978 AND OPERATED UNTIL THE PLANT CLOSED. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  2. 16 CFR Appendix G8 to Part 305 - Boilers (Electric)

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 16 Commercial Practices 1 2014-01-01 2014-01-01 false Boilers (Electric) G8 Appendix G8 to Part... LABELING RULEâ) Appendix G8 to Part 305—Boilers (Electric) Type Range of annual fuel utilization efficiencies (AFUEs) Low High Electric Boilers 100 100...

  3. 33. VIEW OF BASEMENT UNDER EAST BOILER ROOM LOOKING TOWARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. VIEW OF BASEMENT UNDER EAST BOILER ROOM LOOKING TOWARD WEST BOILER ROOM BASEMENT THROUGH THE ASH TRANSFER TUNNEL. ASH HOPPER FOR BOILER 900 IS ON THE RIGHT. NOTE THE TRACKS ALONG THE FLOOR OF THE TUNNEL. A SMALL ELECTRIC LOCOMOTIVE HAULED CARS FOR TRANSFERRING ASH FROM BOILERS TO DISPOSAL SITES OUTSIDE THE BUILDING. THIS SYSTEM BECAME OBSOLETE IN 1938 WHEN BOILERS IN THE WEST BOILER ROOM WERE REMOVED AND PULVERIZED COAL WAS ADOPTED AS THE FUEL. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  4. PAH emission from the industrial boilers.

    PubMed

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  5. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature.

    PubMed

    Saqib, Naeem; Bäckström, Mattias

    2014-12-01

    Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature. PMID:25263218

  6. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature.

    PubMed

    Saqib, Naeem; Bäckström, Mattias

    2014-12-01

    Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature.

  7. Intelligent Control System of Stack-boiler

    NASA Astrophysics Data System (ADS)

    Jing, Li; Jingxia, Niu; Jianhua, Lang; Shaofeng, Li; Zhi, Li

    Boiler combustion control system's basic task is to make fuel burn calories adapt to the needs of the water temperature and ensure the economical combustion and the safe operation. In the foundations which have analyzed the stack-boiler's work process and control system structure, the system designed by using the self-learning and self-optimizing fuzzy control system of the PC to make air/coal ratio achieve the best and realize the optimized combustion; through PLC to accelerate the speed of response to the boiler, and speed up the PC to optimize the speed and realize the double loop control system for stack-boiler. The control system in premise of the stack-boiler reaches the goal of the load to achieve the highest efficiency of the boiler combustion.

  8. Cleaning of boiler heating surfaces

    SciTech Connect

    Maidanik, M. N.; Vasil'ev, V. V.

    2006-09-15

    Basic methods and facilities for the external cleaning of the heating surfaces of boilers designed for the combustion of low-grade solid fuels are discussed. Water and steam blastings, which are the basic means of cleaning furnace shields, and semi-radiative and convective heating surfaces have the greatest range of application.

  9. 40 CFR 63.1217 - What are the standards for liquid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ..., and Hydrochloric Acid Production Furnaces § 63.1217 What are the standards for liquid fuel...

  10. 40 CFR 63.1217 - What are the standards for liquid fuel boilers that burn hazardous waste?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... standards in lieu of the standards under 40 CFR 266.105, 266.106, and 266.107 to control those pollutants. ..., and Hydrochloric Acid Production Furnaces § 63.1217 What are the standards for liquid fuel...

  11. Boiler modeling optimizes sootblowing

    SciTech Connect

    Piboontum, S.J.; Swift, S.M.; Conrad, R.S.

    2005-10-01

    Controlling the cleanliness and limiting the fouling and slagging of heat transfer surfaces are absolutely necessary to optimize boiler performance. The traditional way to clean heat-transfer surfaces is by sootblowing using air, steam, or water at regular intervals. But with the advent of fuel-switching strategies, such as switching to PRB coal to reduce a plant's emissions, the control of heating surface cleanliness has become more problematic for many owners of steam generators. Boiler modeling can help solve that problem. The article describes Babcock & Wilcox's Powerclean modeling system which consists of heating surface models that produce real-time cleanliness indexes. The Heat Transfer Manager (HTM) program is the core of the system, which can be used on any make or model of boiler. A case study is described to show how the system was successfully used at the 1,350 MW Unit 2 of the American Electric Power's Rockport Power Plant in Indiana. The unit fires a blend of eastern bituminous and Powder River Basin coal. 5 figs.

  12. MUNICIPAL WASTE COMBUSTION ASSESSMENT: FOSSIL FUEL CO-FIRING

    EPA Science Inventory

    The report identifies refuse derived fuel (RDF) processing operations and various RDF types; describes such fossil fuel co-firing techniques as coal fired spreader stokers, pulverized coal wall fired boilers, pulverized coal tangentially fired boilers, and cyclone fired boilers; ...

  13. Environmental and Sustainable Technology Evaluations (ESTE): Verification of Fuel Characteristics and Emissions from Biomass-fired Boilers 09/2008

    EPA Science Inventory

    This is an ESTE project summary brief. With increasing concern about climate change and fossil fuel energy supplies, there continues to be an interest in biomass as a renewable and sustainable energy source. EPA’s Office of Air Quality Planning and Standards has expressed an int...

  14. 40 CFR 63.7499 - What are the subcategories of boilers and process heaters?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ..., and Institutional Boilers and Process Heaters Emission Limits and Work Practice Standards § 63.7499... heaters are large solid fuel, limited use solid fuel, small solid fuel, large liquid fuel, limited...

  15. Reducing minimum air flow at low boiler loads

    SciTech Connect

    McDonald, B.L.; Lange, H.B.; Brown, R.L.

    1997-09-01

    One aspect of boiler operation that impairs performance at low loads is the practice of maintaining the flow of air to the boiler at or above 25% of the full-load air flow even though the boiler load may be reduced well below 25%. This is done in accordance with National Fire Protection Association (NFPA) Standard 8502, a guideline which boiler insurers generally require. The intent of the minimum air flow rate guideline is to reduce the likelihood of a boiler explosion being caused by an unexpected accumulation of unburned fuel in the boiler, by maintaining a minimum purge rate through the boiler. Operation at high excess air reduces boiler efficiency, increases NO{sub x} emissions and, in some cases, negatively impacts flame stability. Under a contract with EPRI, Carnot is currently engaged in a program aimed at more fully establishing the economics of and technical basis for safe reduced air flow operation at low boiler loads and developing guidelines for its implementation on any boiler. In Phase 1 of this program, discussions were initiated with the NFPA, and detailed boiler combustion and heat-transfer analyses were combined with cost models to quantify the benefits and costs of reduced air flow operation on a wide variety of boilers. The cost/benefit analysis investigated gas- and/or oil-fired boilers including tangential, wall and opposed-fired designs. Phase 2 of the program is to consist of a series of demonstrations of reduced air flow operation on working utility boilers. These demonstrations are to cover gas, oil and coal fuels and the major boiler design types.

  16. Proposed draft document for GSA office waste removal and procurement of densified refuse derived fuel for use as a supplemental fuel in GAS operated boilers

    NASA Astrophysics Data System (ADS)

    Campbell, J. A.

    1981-09-01

    A contract specifying waste collection and disposal from buildings managed by Government Services Administration (GSA) in the Washington, D. C. area and the production and delivery of pelletized fuel for burning with coal in one or two GSA steam generating plants is given.

  17. Reduction of noxious substance emissions at the pulverized fuel combustion in the combustor of the BKZ-160 boiler of the Almaty heat electropower station using the "Overfire Air" technology

    NASA Astrophysics Data System (ADS)

    Askarova, A. S.; Messerle, V. E.; Ustimenko, A. B.; Bolegenova, S. A.; Bolegenova, S. A.; Maximov, V. Yu.; Yergalieva, A. B.

    2016-01-01

    The computational experiments using the "Overfire Air" (OFA) technology at the coal dust torch combustion in the combustor of the BKZ-160 boiler of the heat power plant No. 2 in Almaty have been conducted. The results show a possibility of reaching a reduction of the emission of noxious nitrogen oxides NO x and minimizing the energy losses. The results of numerical experiments on the influence of the additional air supply on the main characteristics of heat and mass transfer are presented. A comparison with the base regime of the solid fuel combustion when there is no supply of the additional air (OFA = 0 %) has been made.

  18. 27. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING EAST AT UPPER PORTION BOILER 904. BOILER 904 WAS MANUFACTURED BY RILEY STOKER AND INSTALLED IN 1944. ORIGINALLY FUELED BY PULVERIZED COAL, IT WAS CONVERTED TO GAS/OIL OPERATION IN 1978 AND OPERATED UNTIL THE PLANT CLOSED. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  19. 11. VIEW OF GAS FIRED BOILERS. Erie City Iron Works, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. VIEW OF GAS FIRED BOILERS. Erie City Iron Works, Model AA60, SN No. 685, size 16, Fuel No. 2 oil or gas, max input 13400. - Juniata Shops, Power Plant & Boiler House, East of Fourth Avenue at Second Street, Altoona, Blair County, PA

  20. An option for aging boilers -- Fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1996-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; solid fuel quality has been deteriorating, gas and oil market and availability are volatile; environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; a new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle: retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies; boiler modernization and addition of emission control equipment (such as low-NO{sub x} burner, SCR, SNCR, FGD, etc.). This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage.

  1. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    EPA Science Inventory

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  2. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 63, subpart X. (j) An ethylene cracking furnace covered by 40 CFR part 63, subpart YY. (k) Blast... part 60, subpart CCCC or subpart DDDD. (f) A recovery boiler or furnace covered by 40 CFR part 63... boilers as defined in this subpart. (o) Blast furnace gas fuel-fired boilers and process heaters...

  3. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 63, subpart X. (j) An ethylene cracking furnace covered by 40 CFR part 63, subpart YY. (k) Blast... part 60, subpart CCCC or subpart DDDD. (f) A recovery boiler or furnace covered by 40 CFR part 63... boilers as defined in this subpart. (o) Blast furnace gas fuel-fired boilers and process heaters...

  4. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 63, subpart X. (j) An ethylene cracking furnace covered by 40 CFR part 63, subpart YY. (k) Blast... part 60, subpart CCCC or subpart DDDD. (f) A recovery boiler or furnace covered by 40 CFR part 63... boilers as defined in this subpart. (o) Blast furnace gas fuel-fired boilers and process heaters...

  5. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    DOEpatents

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  6. Boiler using combustible fluid

    DOEpatents

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  7. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  8. Guide to Low-Emission Boiler and Combustion Equipment Selection

    SciTech Connect

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  9. Evaluation of boiler tube deposit weight density methodology

    SciTech Connect

    Esmacher, M.J.; Jeve, J.M.; Laronge, T.M.; Selby, K.A.; Shifler, D.A.

    1997-12-01

    Waterside or steamside deposits within a boiler may be formed in situ because of a chemical reaction (typically oxidation) with the base metal, transport of corrosion products from another part of the system, and/or deposition of impurities in the boiler feedwater. Because boiler deposits or scaling may interfere with efficient operation of the boiler and/or lead to lost revenue from boiler tube failures, periodic cleaning of pertinent boiler components is necessary. One effective tool to determine whether boiler cleaning is required involves deposit removal and quantification from areas in the steam generator where the heaviest and most complex deposits have accumulated. An EPRI report presents chemical cleaning guidelines related to deposit weight results for chemical scraping and solvent removal methods of deposits from fossil-fueled steam-generating boiler tube components. There are three methods for determining specific deposit weight density (DWD) from boiler tube surfaces: (a) mechanical scraping and vibratory tool cleaning method; (b) chemical solvent cleaning method; and (c) glass bead blasting cleaning method. The first two methods are described in ASTM D-3483-83. The third procedure is a more recently developed method that is similar in approach to mechanical scraping but utilizes glass bead blasting. The T-7H-6f Work Group performed a round-robin series of deposit weight density tests on boiler tube samples. There were significant differences between the results obtained from the different methods and from sample to sample when using the same method.

  10. Study of oil combustion in the TGMP-314 boiler with hearth burners

    SciTech Connect

    Usman, Yu.M.; Shtal'man, S.G.; Enyakin, Yu.P.; Abryutin, A.A.; Levin, M.M.; Taran, O.E.; Chuprov, V.V.; Antonov, A.Yu.

    1983-01-01

    Studies of the TGMP-314 boiler with hearth configured burners included the gas mixture in the boiler, the degree of fuel combustion at various heights in the boiler, hydrogen sulfide content in the near-wall zones of the boiler, and temperature distribution fields. Experimental data showed that the hearth burners, in conjunction with steam-mechanical atomizing burners, operate with the least possible excess air over a wide range of load changes. The operation and performance of the hearth burners are discussed.

  11. 29. NORTHWEST VIEW OF BOILER FEEDWATER CHEMICAL REACTION TANKS, WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. NORTHWEST VIEW OF BOILER FEEDWATER CHEMICAL REACTION TANKS, WITH FORMER GENERAL OFFICE BUILDING IN BACKGROUND. - U.S. Steel Duquesne Works, Fuel & Utilities Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  12. Combined oil gun and coal guide for power plant boilers

    SciTech Connect

    Wiest, M.R.

    1990-08-28

    This paper discusses apparatus for introducing fuel into the combustion chamber of a power plant boiler. It comprises a coal guide; a coal disperser; tubular disperser support means; an oil gun; first actuator means; and second actuator means.

  13. INTERIOR OF BOILER BUILDING, FIRST LEVEL, EAST SIDE, SHOWING STEAMDRIVEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF BOILER BUILDING, FIRST LEVEL, EAST SIDE, SHOWING STEAM-DRIVEN PISTON PUMPS FOR FUEL OIL, CAMERA FACING EAST. - New Haven Rail Yard, Central Steam Plant and Oil Storage, Vicinity of Union Avenue, New Haven, New Haven County, CT

  14. 51. BOILER ROOM. SMALL BOILER ON LEFT OF UNKNOWN MANUFACTURE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    51. BOILER ROOM. SMALL BOILER ON LEFT OF UNKNOWN MANUFACTURE, WITH INDUCTION MOTORS. HARTLEY BOILER, MONTGOMERY, ALABAMA, ON RIGHT. - Prattville Manufacturing Company, Number One, 242 South Court Street, Prattville, Autauga County, AL

  15. 33. BOILER HOUSE FURNACE AND BOILER Close view of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. BOILER HOUSE - FURNACE AND BOILER Close view of the Dorward Engineering Company furnace and boiler which provided steam to the cooking retorts in the adjacent room. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  16. Assessing the potential of retrofitting boilers with fluidized bed systems

    SciTech Connect

    Murphy, M.L.; Carroll, M.R.

    1983-06-01

    General considerations to be evaluated in considering boiler conversion and determining the expected boiler performance under the desired operating conditions are discussed. Three firing options are potentially feasible: solid fuel, close coupling, or gasifying. A procedure to evaluate the possibility of retrofitting an existing boiler to solid fuel bed firing has been developed. Mechanical and thermal analyses are made. This procedure is illustrated by an example of Northern States Power Company plant in LaCrosse, Wisconsin. On the basis of the analysis, the decision to proceed with the retrofit was made.

  17. Compartment B3, boiler room; showing boiler facing of boiler #5 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Compartment B-3, boiler room; showing boiler facing of boiler #5 aft to forward from passing room B-25. (030A) - USS Olympia, Penn's Landing, 211 South Columbus Boulevard, Philadelphia, Philadelphia County, PA

  18. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  19. Improving boiler efficiency

    SciTech Connect

    Yost, L.

    1982-06-24

    Boilers and burners are designed to operate most efficiently at, or near, full load. This fact seems to indicate that on/off operation is more efficient; however, standby losses must be considered. This article examines various types of industrial boiler heat losses that reduce efficiency and discusses methods for improving operation.

  20. Modeling operation mode of pellet boilers for residential heating

    NASA Astrophysics Data System (ADS)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  1. 68. 1911 BOILER HOUSE LOOKING SOUTH. BOILERS ARE CA. 1945. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. 1911 BOILER HOUSE LOOKING SOUTH. BOILERS ARE CA. 1945. SPACE HEATING BOILER S REPLACED ORIGINAL 8 VERTICAL HIGH PRESSURE STEAM POWER BOILERS. THE ORIGINAL SHEET METAL FLUE IS IN THE UPPER CENTER. - Boston Manufacturing Company, 144-190 Moody Street, Waltham, Middlesex County, MA

  2. 39. (Credit JTL) Interior of boiler room looking east; boiler ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. (Credit JTL) Interior of boiler room looking east; boiler casing in background, boiler feedwater pumps and feedwater heater in middle ground; hot well on columns in left foreground. Steam lines from boilers to high service engines pass overhead. - McNeil Street Pumping Station, McNeil Street & Cross Bayou, Shreveport, Caddo Parish, LA

  3. Evaluation of thermal overload in boiler operators.

    PubMed

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload. PMID:22316768

  4. Condensing heat exchangers for maximum boiler efficiency

    SciTech Connect

    Johnson, D.W.; DiVitto, J.G.; Rakocy, M.E.

    1994-12-31

    Until now, boiler efficiency has been limited due to the minimum temperature allowed at the stack. Heat lost up the stack was in exchange for keeping the flue gas temperature above the water vapor dew point. If water vapor was allowed to condense out, rapid deterioration, due to acid corrosion, of the outlet duct and stack would result. With the development of the condensing heat exchanger, boiler efficiency can now exceed 90%. Approximately 1% gain in boiler efficiency can be expected for every 40 F (4.5 C) reduction in flue gas stack temperature. In the CHX{reg_sign} condensing heat exchanger, all gas wetted surfaces are covered with DuPont Teflon{reg_sign}. The Teflon covered heat exchanger surfaces are impervious to all acids normally resulting from the combustion of fossil fuels. This allows the flue gas to be cooled to below the water vapor dew point with no subsequent corrosion of the heat exchanger surfaces.

  5. Evaluation of thermal overload in boiler operators.

    PubMed

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  6. Boiler house modernization through shared savings program

    SciTech Connect

    Breault, R.W.

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  7. Application of advanced technologies to ash-related problems in boilers

    SciTech Connect

    Baxter, L.L.; Richards, G.; Harb, J.

    1995-01-01

    Prediction of ash behavior in boilers has, for many years, been based on relatively simple relationships involving the composition of inorganic material in fuels. In recent years, advanced analyses for both fuels and deposits have seen increasing use in the solid fuel combustion community. The combination of the standard and advanced analyses, together with a knowledge of boiler design and operating conditions, allow better interpretation of ash behavior in boilers than has previously been possible. This paper discusses several case histories where advanced technologies have been applied to interpret ash behavior in boilers where standard techniques were insufficient. Included in the discussion are: (1) the behavior of blends of fuels; (2) explanations for markedly different behavior between fuels with similar ASTM characteristics; and (3) effects of boiler operating conditions on ash deposit formation.

  8. Laboratory illustrations of the transformations and deposition of inorganic material in biomass boilers

    SciTech Connect

    Baxter, L.L.; Jenkins, B.M.

    1995-08-01

    Boilers fired with certain woody biomass fuels have proven to be a viable, reliable means of generating electrical power. The behavior of the inorganic material in the fuels is one of the greatest challenges to burning the large variety of fuels available to biomass combustors. Unmanageable ash deposits and interactions between ash and bed material cause loss in boiler availability and significant increase in maintenance costs. The problems related to the behavior of inorganic material now exceed all other combustion-related challenges in biomass-fired boilers. This paper reviews the mechanisms of ash deposit formation, the relationship between fuel properties and ash deposit properties, and a series of laboratory tests in Sandia`s Multifuel Combustor designed to illustrate how fuel type, boiler design, and boiler operating conditions impact ash deposit properties.

  9. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    SciTech Connect

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to

  10. An option for aging boilers-fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1995-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: (1) boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; (2) increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; (3) solid fuel quality has been deteriorating, gas and oil market and availability are volatile; (4) environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; (5) new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies boiler modernization and addition of emission control equipment (such as low-NOx burner, SCR, SNCR, FGD, etc.) This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage. This article presents several site specific examples to demonstrate a FWEC approach to the fluidized bed conversion and its advantages.

  11. 4. INTERIOR, CENTRAL BOILER ROOM, LOWER LEVEL, BOILERS, FROM SOUTHWEST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. INTERIOR, CENTRAL BOILER ROOM, LOWER LEVEL, BOILERS, FROM SOUTHWEST CORNER OF ROOM, LOOKING SOUTHEAST. - Oakland Naval Supply Center, Heating Plant, North of B Street & West of Third Street, Oakland, Alameda County, CA

  12. Interior view of boiler house looking south. Boiler units are ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior view of boiler house looking south. Boiler units are on left. - Burnsville Natural Gas Pumping Station, Saratoga Avenue between Little Kanawha River & C&O Railroad line, Burnsville, Braxton County, WV

  13. Gas reburn retrofit on an industrial cyclone boiler

    SciTech Connect

    Farzan, H.; Latham, C.E.; Maringo, G.J.

    1996-01-01

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, is being retrofitted with the gas reburning technology developed by Babcock & Wilcox (B & W) to reduce NO{sub x} emissions in order to comply with the Title I, ozone nonattainment, of the Clean Air Act Amendments (CAAA) of 1990. The required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit set in New York`s regulation is about 47%. Eastman Kodak and the Gas Research Institute (GRI) are cosponsoring this project. B & W is the prime contractor and contract negotiations with Chevron as the gas supplier are presently being finalized. Equipment installation for the gas reburn system is scheduled for a September 1995 outage. No. 43 Boiler`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow or approximately equivalent to 60 MW{sub e}. Because of the compact boiler design, there is insufficient gas residence time to use pulverized coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Based on successful completion of this gas reburn project, modifying the other three cyclone boilers with gas reburn technology is anticipated. The paper will describe B & W`s gas reburn data from a cyclone-equipped pilot facility (B & W`s Small Boiler Simulator), gas reburn design information specific to Eastman Kodak No. 43 Boiler, and numerical modeling experiences based on the pilot-scale Small Boiler Simulator (SBS) results along with those from a full-scale commercial boiler.

  14. Development and Demonstration of a Biomass Boiler for Food Processing Applications

    SciTech Connect

    2009-02-01

    Burns & McDonnell Engineering Company, in collaboration with Frito-Lay, Inc., Oak Ridge National Laboratory, CPL Systems, Inc., Alpha Boilers, and Kansas State University will demonstrate use of a biomass boiler in the food processing industry. The 60,000 lb/hr innovative biomass boiler system utilizing a combination of wood waste and tire-derived fuel (TDF) waste will offset all natural gas consumption at Frito-Lay's Topeka, Kansas, processing facility.

  15. 1. EXTERIOR VIEW OF BOILER HOUSE FROM SOUTHWEST. THE BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR VIEW OF BOILER HOUSE FROM SOUTHWEST. THE BOILER HOUSE WAS USED FOR HEATING THE MILL; HYDRO-ELECTRIC POWER FOR PRODUCTION WAS PURCHASED FROM THE COLUMBUS LIGHT & POWER COMPANY. NORTH END OF 1924 MILL TO RIGHT, c. 1970 WINDOWLESS WEAVE ROOM ADDITION TO LEFT. - Stark Mill, Boiler House, 117 Corinth Road, Hogansville, Troup County, GA

  16. Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

    SciTech Connect

    2006-06-01

    This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

  17. Biomass cofiring in full-sized coal-fired boilers

    SciTech Connect

    Plasynski, S.I.; Costello, R.; Hughes, E.; Tillman, D.

    1999-07-01

    Biomass cofiring represents one alternative for reducing greenhouse gas emissions of carbon dioxide from fossil sources. Realizing this opportunity, the Federal Energy Technology Center (FETC), a field site of the Department of Energy (DOE), along with the EPRI, initiated a Program around two-years ago to research the feasibility of coal-fired boilers in cofiring of biomass and other waste-derived fuels. The cooperative agreement between FETC and EPRI includes cofiring at six different electric utility sites and one steam generation site. Boilers include wall-fired, tangential, cyclone, and stokers ranging in size from 15 to 500 MWe. Biomass consisting of wood (usually) and switchgrass (in two cases) will be the fuel, and pulp and plastics may be used in some waste-derived fuels cofiring tests. This paper will focus only on the biomass cofired tests in electric utility boilers.

  18. Development of a reburning boiler process model. First quarterly progress report, October 1, 1991--December 31, 1991

    SciTech Connect

    Wu, K.T.

    1992-01-30

    The overall objective of this program is to integrate EER`s expertise in boiler reburning performance evaluation into a package of analytical computer tools. Specific objectives of the program are to develop a computational capability with the following features: (1) can be used to predict the impact of gas reburning application on thermal conditions in the boiler radiant furnace, and on overall boiler performance; (2) can estimate gas reburning NO{sub x} reduction effectiveness based on specific reburning configurations and furnace/boiler configurations; (3) can be used as an analytical tool to evaluate the impact of boiler process parameters (e.g., fuel switching and changes in boiler operating conditions) on boiler thermal performance; (4) is adaptable to most boiler designs (tangential and wall fire boilers) and a variety of fuels (solid, liquid, gaseous and slurried fuels); (5) is sufficiently user friendly to be exercisable by engineers with a reasonable knowledge of boilers, and with reasonable computer skills. Here, ``user friendly`` means that the user will be guided by computer codes during the course of setting up individual input files for the boiler performance model.

  19. Cofiring Wood and Coal to Stoker Boilers in Pittsburgh

    SciTech Connect

    Cobb, J.T., Jr.; Elder, W.W.

    1997-07-01

    The prime objective of the University of Pittsburgh's overall wood/coal cofiring program is the successful introduction of commercial cofiring of urban wood wastes into the stoker boilers of western Pennsylvania. Central to this objective is the demonstration test at the Pittsburgh Brewing Company. In this test the project team is working to show that two commercially-available clean wood wastes - tub-ground pallet waste and chipped clearance wood - can be included in the fuel fed daily to an industrial stoker boiler. Irrespective of its economic outcome, the technical success of the demonstration at the brewery will allow the local air quality regulation agency to permit a parametric test at the Bellefield Boiler Plant. The objective of this test is to obtain comprehensive data on all key parameters of this operational boiler while firing wood with coal. The data would then be used for thorough generic technical and economic analyses. The technical analysis would be added to the open literature for the general planning and operational guidance for boiler owners and operators. The economic analysis would gage the potential for providing this stoker fuel commercially in an urban setting and for purchasing it regularly for combustion in an urban stoker boiler.

  20. FORMATION OF CHLORINATED DIOXINS AND FURANS IN A HAZARDOUS-WASTE-FIRING INDUSTRIAL BOILER

    EPA Science Inventory

    This research examined the potential for emissions of polychlorinated diebnzodioxin and dibenzofuran (PCDD/F) from industrial boilers that cofire hazardous waste. PCDD/F emissions were sampled from a 732 kW (2.5 x 106 Btu/h), 3-pass, firetube boiler using #2 fuel oil cofired wit...

  1. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... this part. (f) An ethylene cracking furnace covered by subpart YY of this part. (g) Blast furnace... defined in this subpart. (k) Blast furnace gas fuel-fired boilers and process heaters as defined in this... generating unit (EGU) covered by subpart UUUUU of this part. (b) A recovery boiler or furnace covered...

  2. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... this part. (f) An ethylene cracking furnace covered by subpart YY of this part. (g) Blast furnace... defined in this subpart. (k) Blast furnace gas fuel-fired boilers and process heaters as defined in this... generating unit (EGU) covered by subpart UUUUU of this part. (b) A recovery boiler or furnace covered...

  3. Systematic Field Study of NO(x) Emission Control Methods for Utility Boilers.

    ERIC Educational Resources Information Center

    Bartok, William; And Others

    A utility boiler field test program was conducted. The objectives were to determine new or improved NO (x) emission factors by fossil fuel type and boiler design, and to assess the scope of applicability of combustion modification techniques for controlling NO (x) emissions from such installations. A statistically designed test program was…

  4. APPLICATION OF REBURNING TO COAL-FIRED INDUSTRIAL BOILERS IN TAIWAN

    EPA Science Inventory

    The paper gives an overview of the characteristics of coal-fired industrial boilers in Taiwan and projections of the cost and performance data for retrofitting several boilers with reburning. The impacts of reburning fuel type on the reburning system design and cost effectivenes...

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-08-04

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  7. Plasma-supported coal combustion in boiler furnace

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  8. Particulate Emission Abatement for Krakow Boiler Houses

    SciTech Connect

    1998-09-01

    Environmental clean-up and pollution control are considered the foremost national priorities in Poland. The target of this cleanup is the Polish coal industry, which currently comprises over 78% of Poland`s primary energy production. This project addresses the problem of airborne dust and uncontrolled particulate emissions from boilerhouses, which represent a large fraction of the total in Poland. In Krakow alone, there are more than 2,000 uncontrolled boilers accounting for about half the total fuel use. The large number of low- capacity boilers poses both technical and economic challenges, since the cost of control equipment is a significant factor in the reduction of emissions. A new concept in dust collection, called a Core Separator, is proposed for this important application. The Core Separator is an advanced technology developed through research sponsored by the Department of Energy.

  9. Plasma enhancement of combustion of solid fuels

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Messerle, V.E.; Ustimenko, A.B.

    2006-03-15

    Plasma fuel systems that increase the coal burning efficiency are discussed. The systems were tested for fuel oil-free startup of boilers and stabilizating a pulverized-coal flame in power-generating boilers equipped with different types of burner and burning all types of power-generating coal. Plasma ignition, thermochemical treatment of an air-fuel mixture prior to combustion, and its burning in a power-generating boiler were numerically simulated. Environmental friendliness of the plasma technology was demonstrated.

  10. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    SciTech Connect

    Fisher, Steve; Knapp, David

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  11. Conversion of KVGM-100-150 boilers to cyclone-swirl burning of gas

    NASA Astrophysics Data System (ADS)

    Shtym, K. A.; Solov'eva, T. A.

    2015-03-01

    Heating sources of Vladivostok with boilers reconstructed in 2011 to gas burning is presented. The historical reference of the experience of boiler conversion to cyclone-swirl technology of burning of fuel oil and gas is given. Stages of the primary furnace and boiler upgrading are shown. Taking BKZ 75-16 and BKZ-120-100 boilers as examples, the principal differences of the swirl type of fuel burning from the burner type are demonstrated. Data of the KVGM-100-150 MTs boiler with cyclone-swirl burning of gas and fuel oil is represented. The mathematical model developed for the primary furnace with the 65 MW capacity gives detailed explanations to the features of mixing in the combustion chamber of the primary furnace, which substantiate conditions and places of the fuel injection. The practical result is supported by test data obtained on the operating equipment. To enhance the effectiveness of fuel consumption on six converted KVGM-100-150 MTs boilers, the convective section was restructured and the water circulation circuit was optimized. Comparative analysis of estimated and operating characteristics showed the efficiency increment. The application of cyclone-swirl technology made it possible to increase the effectiveness of the KVGM-100-150 boiler and improve its environmental indicators.

  12. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect

    Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Wincek, R.T.; Clark, D.A.; Scaroni, A.W.

    1993-04-21

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for heavy fuel oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in a heavy fuel oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing wig determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting boilers will be identified

  13. Electrostatic precipitator performance and trace element emissions from two Kraft recovery boilers.

    PubMed

    Lind, Terttaliisa; Hokkinen, Jouni; Jokiniemi, Jorma K; Hillamo, Risto; Makkonen, Ulla; Raukola, Antti; Rintanen, Jaakko; Saviharju, Kari

    2006-01-15

    Fine particle emissions from combustion sources have gained attention recently due to their adverse effects on human health. The emission depends on the combustion process, fuel, and particulate removal technology. Particle concentrations at Kraft recovery boiler exits are very high, and the boilers are typically equipped with electrostatic precipitators (ESP). However, little data are available on the ESP performance in recovery boilers. Particle concentrations and size distributions were determined at two modern, operating recovery boilers. In addition, we determined the fractional collection efficiency of the ESPs by simultaneous measurements at the ESP inlet and outlet and the particulate emissions of trace metals. The particle mass concentration atthe ESP inlet was 11-24 g/Nm3 at the two boilers. Particle emissions were 30-40 mg/ Nm3 at boiler A and 12-15 mg/Nm3 at boiler B. The particle size distributions had a major particle mode at around 1 microm. These fume particles contained most of the particle mass. The main components in the particles were sodium and sulfate with minor amounts of chloride, potassium, and presumably some carbonate. The ESP collection efficiency was 99.6-99.8% at boiler A and 99.9% at boiler B. The particle penetration through the ESP was below 0.6% in the entire fume particle size range of 0.3-3 microm. Trace element emissions from both boilers were well below the limit values set by EU directive for waste incineration.

  14. Load control and the provision of the efficiency of steam boilers equipped with an extremal governor

    NASA Astrophysics Data System (ADS)

    Sabanin, V. P.; Kormilitsyn, V. I.; Kostyk, V. I.; Smirnov, N. I.; Koroteev, A. V.; Repin, A. I.

    2014-12-01

    This paper presents an analysis of main problems of controlling small- and medium-size steam boilers. Noted are deficiencies of current normative and technical documents, as well as those of the traditional concept of the process of fuel firing, the methods for and algorithms of boiler control. There is established an approach to creation of such control systems in which a boiler is treated, as to control and load channels, as a nonlinear linked controlled objects. To control load and efficiency of a boiler, an universal schematic diagram is suggested that allows for the possibility of implementation in modern controllers of both known methods and a new method using an extremal governor, which would provide minimum fuel consumption at given thermal load of a boiler.

  15. Automated Boiler Combustion Controls for Emission Reduction and Efficiency Improvement

    SciTech Connect

    None, None

    1998-12-02

    In the late 1980s, then President Bush visited Krakow, Poland. The terrible air quality theremotivated him to initiate a USAID-funded program, managed by DOE, entitled "Krakow Clean Fossil Fuels and Energy Efficiency Program." The primary objective of this program was to encourage the formation of commercial ventures between U.S. and Polish firms to provide equipment and/or services to reduce pollution from low-emission sources in Krakow, Poland. This program led to the award of a number of cooperative agreements, including one to Control Techtronics International. The technical objective of CTI's cooperative agreement is to apply combustion controls to existing boiler plants in Krakow and transfer knowledge and technology through a joint U.S. and Polish commercial venture. CTI installed automatic combustion controls on five coal boilers for the district heating system in Krakow. Three of these were for domestic hot-water boilers, and two were for steam for industrial boilers. The following results have occurred due to the addition of CTI's combustion controls on these five existing boilers: ! 25% energy savings ! 85% reduction in particulate emissions The joint venture company CTI-Polska was then established. Eleven additional technical and costing proposals were initiated to upgrade other coal boilers in Krakow. To date, no co-financing has been made available on the Polish side. CTI-Polska continues in operation, serving customers in Russia and Ukraine. Should the market in Poland materialize, the joint venture company is established there to provide equipment and service.

  16. Clean boiler systems chemically

    SciTech Connect

    Robinson, J.O. )

    1993-04-01

    Internal surfaces of steam generator systems are cleaned to remove contaminants that impair heat transfer and may ultimately cause tube failure. One method of doing so is chemical cleaning. All new steam generators should be chemically cleaned to remove construction contaminants. The degree of cleaning required depends on the initial condition of the boiler and on its operating requirements. This paper discusses: key considerations; pre-operational cleaning; post-operational cleaning; water flushing and steam blowing; alkaline cleaning; and solvent cleaning.

  17. Combustion control in boilers. (Latest citations from the EI Compendex*plus database). Published Search

    SciTech Connect

    Not Available

    1993-11-01

    The bibliography contains citations concerning utility and industrial boiler combustion control systems and methods. Topics include methods to meet emission standards, energy savings, and safety. The use of microcomputers, mathematical models, algorithms, artificial intelligence, and fuzzy logic is considered. Citations on boilers and furnaces fueled by coal, oil, gas, refuse, and multiple fuels are included. (Contains a minimum of 123 citations and includes a subject term index and title list.)

  18. 40 CFR 761.71 - High efficiency boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid... percent when PCBs are being burned. (iv) The mineral oil dielectric fluid does not comprise more than 10 percent (on a volume basis) of the total fuel feed rate. (v) The mineral oil dielectric fluid is not...

  19. 40 CFR 761.71 - High efficiency boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid... percent when PCBs are being burned. (iv) The mineral oil dielectric fluid does not comprise more than 10 percent (on a volume basis) of the total fuel feed rate. (v) The mineral oil dielectric fluid is not...

  20. 40 CFR 761.71 - High efficiency boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid... percent when PCBs are being burned. (iv) The mineral oil dielectric fluid does not comprise more than 10 percent (on a volume basis) of the total fuel feed rate. (v) The mineral oil dielectric fluid is not...

  1. 40 CFR 761.71 - High efficiency boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid... percent when PCBs are being burned. (iv) The mineral oil dielectric fluid does not comprise more than 10 percent (on a volume basis) of the total fuel feed rate. (v) The mineral oil dielectric fluid is not...

  2. 40 CFR 761.71 - High efficiency boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid... percent when PCBs are being burned. (iv) The mineral oil dielectric fluid does not comprise more than 10 percent (on a volume basis) of the total fuel feed rate. (v) The mineral oil dielectric fluid is not...

  3. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters. (a... design evaluation may be used as an alternative to the performance test for storage vessels and...

  4. 61. Left to right: Marine Railway Headhouse; Steam Plant (Boiler ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    61. Left to right: Marine Railway Headhouse; Steam Plant (Boiler Room and Compressor Room, with skylight), smokestack, Blacksmith Shop, Pipe, Paint, and Electrical Shop, storage shed, fuel storage tank. - Thames Tow Boat Company, Foot of Farnsworth Street, New London, New London County, CT

  5. Task 2: Materials for Advanced Boiler and Oxy-combustion Systems

    SciTech Connect

    Holcolm, Gordon R.; McGhee, Barry

    2009-05-01

    The PowerPoint presentation provides an overview of the tasks for the project: Characterize advanced boiler (oxy-fuel combustion, biomass co-fired) gas compositions and ash deposits; Generate critical data on the effects of environmental conditions; develop a unified test method with a view to future standardization; Generate critical data for coating systems for use in advanced boiler systems; Generate critical data for flue gas recycle piping materials for oxy-fuel systems; and, Compile materials performance data from laboratory and pilot plant exposures of candidate alloys for use in advanced boiler systems.

  6. Particulate emission abatement for Krakow boiler houses

    SciTech Connect

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  7. Pilot-Scale Demonstration of a Novel, Low-Cost Oxygen Supply Process and its Integration with Oxy-Fuel Coal-Fired Boilers

    SciTech Connect

    Krish Krishnamurthy; Divy Acharya; Frank Fitch

    2008-09-30

    In order to achieve DOE targets for carbon dioxide capture, it is crucial not only to develop process options that will generate and provide oxygen to the power cycle in a cost-effective manner compared to the conventional oxygen supply methods based on cryogenic air separation technology, but also to identify effective integration options for these new technologies into the power cycle with carbon dioxide capture. The Linde/BOC developed Ceramic Autothermal Recovery (CAR) process remains an interesting candidate to address both of these issues by the transfer of oxygen from the air to a recycled CO{sub 2} rich flue-gas stream in a cyclic process utilizing the high temperature sorption properties of perovskites. Good progress was made on this technology in this project, but significant challenges remain to be addressed before CAR oxygen production technology is ready for commercial exploitation. Phase 1 of the project was completed by the end of September 2008. The two-bed 0.7 tons/day O2 CAR process development unit (PDU) was installed adjacent to WRI's pilot scale coal combustion test facility (CTF). Start-up and operating sequences for the PDU were developed and cyclic operation of the CAR process demonstrated. Controlled low concentration methane addition allowed the beds to be heated up to operational temperature (800-900 C) and then held there during cyclic operation of the 2-bed CAR process, in this way overcoming unavoidable heat losses from the beds during steady state operation. The performance of the PDU was optimized as much as possible, but equipment limitations prevented the system from fully achieving its target performance. Design of the flue gas recirculation system to integrate CAR PDU with the CTF and the system was completed and integrated tests successfully performed at the end of the period. A detailed techno-economic analysis was made of the CAR process for supplying the oxygen in oxy-fuel combustion retrofit option using AEP's 450 MW

  8. BOILER HOUSE, WITH 1947 BOILER IN LEFT FOREGROUND. SQUARE METAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BOILER HOUSE, WITH 1947 BOILER IN LEFT FOREGROUND. SQUARE METAL WATER TANK IN MIDDLE AND INGERSOLL-RAND RECIPROCATING AIR COMPRESSOR AND ALLIS-CHALMERS 75 HORSE POWER MOTOR IN RIGHT BACKGROUND. VIEW FROM THE NORTHEAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  9. Interior view of boiler house looking north. Boiler units are ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior view of boiler house looking north. Boiler units are on right. HAER Engineer/Historian Donald C. Jackson on right is interviewing Garry Dobbins concerning operation of the facility. - Burnsville Natural Gas Pumping Station, Saratoga Avenue between Little Kanawha River & C&O Railroad line, Burnsville, Braxton County, WV

  10. Performance of High Temperature Air Combustion Boiler with Low NOx Emission

    NASA Astrophysics Data System (ADS)

    Kobayashi, Hiromichi; Ito, Yoshihito; Tsuruta, Naoki; Yoshikawa, Kunio

    Thermal performance in the experiments and three-dimensional numerical simulations for a high temperature air combustion boiler where fuel can be efficiently combusted by high temperature preheated air (800°C-1000°C) is examined. The boiler can burn not only natural gas but also low calorific gas (e. g. full gasification gas obtained from coal or wastes). In the boiler, four regenerative burners are installed. This boiler has new features that not only air but also gasification gas is heated up to 900°C, and combination of burners is switched every 15 seconds where two burners are used as inlets of fuel and air and the other two burners are used as outlets of exhaust gas. Natural gas and syngas obtained from coal are burned. The NOx emission for each fuel is less than 50ppm. The heat transfer of three-dimensional calculation is predicted higher than that of experiment.

  11. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)

    SciTech Connect

    Not Available

    2012-04-01

    A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

  12. Building America Case Study: Advanced Boiler Load Monitoring Controllers, Chicago, Illinois (Fact Sheet)

    SciTech Connect

    PARR

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  13. The Heat Release Ratio and Performance Test at a Small-Scale RDF-5 Bubbling Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Wan, Hou-Peng; Chyang, Chien-Song; Yang, Chyh-Sen; Juch, Ching-I.; Lo, Kuo-Chao; Lee, Hom-Ti

    Design and operation of boilers using biomass or waste present a number of challenges. It is also well known that the flue gas emissions are strongly dependent on the fuel. Consequently, it is a major challenge to be able to control and maintain all emissions and combustion behavior under their designated limits for all fuel combinations required. Lately, the constant substantial rise in the price of fossil fuels has resulted with RDF (refuse derived fuel) technology becoming more valuable for generating heat in various types of boilers. A small-scale bubbling fluidized bed (BFB) RDF-fired boiler with a steam capacity of 4 ton/hr was developed by ITRI. In this paper, heat release in the fluidized bed region was calculated and the performance testing for this demonstration boiler including the items of bed temperature distribution, flue gas emissions, and the ash characteristics is analyzed and discussed. Finally, a series fuel flexibility tests were conducted in the RDF-5 BFBB.

  14. Bridging the experience gap: Burning tires in a utility boiler

    SciTech Connect

    Denhof, D.

    1993-03-01

    For many communities, a solution to waste tire management problems may be no farther than the nearest coal-fired utility or industrial boiler. Sending waste tires to be used as a fuel in existing boilers is one way communities can prevent tires from creating problems in landfills, or from growing into nuisances and potentially dangerous stockpiles while waiting for recycling markets to develop. For utilities, using tire-derived fuel can help control fuel costs and conserve coal. When the State of Wisconsin sought alternatives to disposing of waste tires in its landfills, Wisconsin Power & Light came forward to meet the challenge. Now, the electric utility is shredding and burning more than 1 million tires a year at its coal-fired generating station in southern Wisconsin.

  15. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    SciTech Connect

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  16. NOx Control for Utility Boiler OTR Compliance

    SciTech Connect

    Hamid Farzan

    2003-12-31

    Under sponsorship of the Department of Energy's National Energy Technology Laboratory (NETL), the Babcock and Wilcox Company (B and W), and Fuel Tech teamed together to investigate an integrated solution for NO{sub x} control. The system is comprised of B and W's DRB-4Z{trademark} ultra low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NOxOUT{reg_sign}, a urea-based selective non-catalytic reduction (SNCR) technology. Development of the low-NO{sub x} burner technology has been a focus in B and W's combustion program. The DRB-4Z{trademark} burner is B and W's newest low-NO{sub x} burner capable of achieving very low NO{sub x}. The burner is designed to reduce NO{sub x} by controlled mixing of the fuel and air. Based on data from several 500 to 600 MWe boilers firing PRB coal, NOx emissions levels of 0.15 to 0.20 lb/ 106 Btu have been achieved from the DRB-4Z{trademark} burners in combination with overfire air ports. Although NOx emissions from the DRB-4Z{trademark} burner are nearing the Ozone Transport Rule (OTR) level of 0.15 lb NO{sub x}/106 Btu, the utility boiler owners can still benefit from the addition of an SNCR and/or SCR system in order to comply with the stringent NO{sub x} emission levels facing them. Large-scale testing is planned in B and W's 100-million Btu/hr Clean Environment Development Facility (CEDF) that simulates the conditions of large coal-fired utility boilers. The objective of the project is to achieve a NO{sub x} level below 0.15 lb/106 Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B and W's DRB-4Z{trademark} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign}. During this period B and W prepared and submitted the project management plan and hazardous substance plan to DOE. The negotiation of a subcontract for Fuel Tech has been started.

  17. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  18. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  19. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  20. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  1. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  2. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section...

  3. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2011-10-01 2011-10-01 false Boiler number. 230.47 Section...

  4. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2012-10-01 2012-10-01 false Boiler number. 230.47 Section...

  5. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2013-10-01 2013-10-01 false Boiler number. 230.47 Section...

  6. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2014-10-01 2014-10-01 false Boiler number. 230.47 Section...

  7. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2012-10-01 2012-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  8. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2014-10-01 2014-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  9. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2011-10-01 2011-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  10. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  11. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2013-10-01 2013-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  12. Effects of installing economizers in boilers used in space heating applications

    SciTech Connect

    Gonzalez, M.A.; Medina, M.A.; Schruben, D.L.

    1999-07-01

    This paper discusses how the performance of a boiler can be improved by adding an economizer to preheat the boiler's feedwater. An energy analysis was applied to a boiler and then to both a boiler and an economizer (water pre-heater) to evaluate the benefits of heat recovery. Exergy rates calculated for both the boiler and the economizer determined that the temperature of the stack gases had primary effects on the performance of a boiler. The results from this study showed that 57% of the heat rejected at the boiler's stack could be recovered by installing an economizer to preheat the feedwater. As a result, the average cost savings that would be realized for a 36,400 kg/h (80,000 lbm/h) boiler averages US$8 per hour. The cost savings to steam production averaged US$0.20 per 455 kg (1,000 lbm) of steam and the ration between the cost savings to stack temperature averaged $0.02 per C (1.8 F). For this case, the fuel and the cost savings realized from using an economizer were averaged at 3.8% and 3.7%, respectively. These results translated to total cost savings, for an eight-day period considered, of US$940.

  13. Boiler heat transfer modeling using CEMS data with application to fouling analysis

    SciTech Connect

    Zibas, S.J.; Idem, S.A.

    1996-12-31

    A mathematical boiler heat transfer simulation for coal-fired plants is described. Required model input includes boiler geometry, fuel composition, and limited CEMS data that are typically available. Radiation heat transfer in the furnace is calculated using curve-fits to the Hottel charts. The model employs empirical heat transfer coefficient correlations to evaluate convection heat transfer to various boiler component surfaces. Fouling/slagging can be accounted for by including fouling resistance in the calculation of the overall heat transfer coefficient of each component. Model performance predictions are compared to cases available in the literature. Results from parametric studies are presented.

  14. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 2: Residual-fired nocogeneration process boiler

    NASA Technical Reports Server (NTRS)

    Knightly, W. F.

    1980-01-01

    Computer generated data on the performance of the cogeneration energy conversion system are presented. Performance parameters included fuel consumption and savings, capital costs, economics, and emissions of residual fired process boilers.

  15. Boiler-turbine life extension

    SciTech Connect

    Natzkov, S.; Nikolov, M.

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  16. Release of polycyclic aromatic hydrocarbons, carbon monoxide and particulate matter from biomass combustion in a wood-fired boiler under varying boiler conditions

    NASA Astrophysics Data System (ADS)

    Bignal, Keeley L.; Langridge, Sam; Zhou, John L.

    Particulate matter, CO and NO as well as 16 polycyclic aromatic hydrocarbons (PAHs) in both gaseous and particulate phases were measured in the stack of a woodchip-fired 50 kW boiler used for domestic heating. The concentrations of ΣPAHs in both gas and particle phases varied from 1.3 to 1631.7 μg m -3. Mean CO and NO concentrations varied from 96 to 6002 ppm and from 28 to 359 ppm, respectively. The effects of fuel parameters (moisture content (MC) and tree species) and boiler operating conditions on pollutant concentrations were investigated. A relationship was established between ΣPAHs in gaseous and particulate phases and CO concentrations. The species of tree used for woodchip was less important than MC and boiler operating conditions in affecting pollutant concentrations. It is recommended that in order to minimise PAH release woodchip fuel should have a low MC, and the boiler should be operated with a load demand (high/moderate heat requirement). Slumber modes when the boiler has no load demand and is effectively a smouldering flame should be avoided. This can be achieved by increasing automatic operation capability of wood-fired boilers, for example, by automatically varying fire rates and having auto-start capabilities. The PAH data obtained from this study is particularly useful in contributing to emissions inventories, modelling, and predictions of ambient air quality.

  17. 40 CFR 270.66 - Permits for boilers and industrial furnaces burning hazardous waste.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... purposes of this paragraph: (1) An analysis of each feed stream, including hazardous waste, other fuels... chapter, a quantitative analysis of the scrubber water (if any), ash residues, other residues, and... waste. When an owner or operator of a cement kiln, lightweight aggregate kiln, solid fuel boiler,...

  18. BOILER-SUPERHEATED REACTOR

    DOEpatents

    Heckman, T.P.

    1961-05-01

    A nuclear power reactor of the type in which a liquid moderator-coolant is transformed by nuclear heating into a vapor that may be used to drive a turbo- generator is described. The core of this reactor comprises a plurality of freely suspended tubular fuel elements, called fuel element trains, within which nonboiling pressurized liquid moderator-coolant is preheated and sprayed through orifices in the walls of the trains against the outer walls thereof to be converted into vapor. Passage of the vapor ovcr other unwetted portions of the outside of the fuel elements causes the steam to be superheated. The moderatorcoolant within the fuel elements remains in the liqUid state, and that between the fuel elements remains substantiaily in the vapor state. A unique liquid neutron-absorber control system is used. Advantages expected from the reactor design include reduced fuel element failure, increased stability of operation, direct response to power demand, and circulation of a minimum amount of liquid moderatorcoolant. (A.G.W.)

  19. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2002-07-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  20. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  1. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  2. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  3. Design, construction, operation and evaluation of a prototype culm combustion boiler/heater unit. Final design of prototype unit

    SciTech Connect

    Not Available

    1980-10-01

    A final design of a prototype anthracite culm combustion boiler has been accomplished under Phase I of DOE Contract ET-78-C-01-3269. The prototype boiler has been designed to generate 20,000 pounds per hour of 150 psig saturated steam using low Btu (4000 Btu per pound) anthracite culm as a fuel. This boiler will be located at the industrial park of the Shamokin Area Industrial Corporation (SAIC). This program is directed at demonstrating the commercial viability of anthracite culm fueled FBC steam generation systems.

  4. Utilization of Orimulsion{reg_sign} in utility boilers

    SciTech Connect

    Woodworth, L.

    1994-08-01

    Orimulsion{reg_sign}, a bitumen-in-water emulsion with excellent combustion characteristics, abundantly available from Venezuela, is being increasingly considered a a reliable economical fuel for relatively low cost conversion of utility boilers. Given the increasing deregulation of power generation both in the United States and worldwide, the economics and related advantages of Orimulsion{reg_sign} applications may provide opportunities for electric utilities to compete in power markets and do so in an environmentally acceptable manner.

  5. 13. View northeast of boiler plant (Building 39), engineering work ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. View northeast of boiler plant (Building 39), engineering work order building/former tin shop (Building 129), laundry MAT workshop (Building 28), pipe shop/former water softening plant (Building 81), paint spray shop/former blacksmith shop (Building 95), fuel oil storage tank building (Building 103), mason's shop (Building 77), and carpenter shop (Building 97) with steel water tank (Building 124) in background - National Home for Disabled Volunteer Soldiers Western Branch, 4101 South Fourth Street, Leavenworth, Leavenworth County, KS

  6. Development of a solid waste fired fluidized boiler, phase 1

    NASA Astrophysics Data System (ADS)

    Preuit, L. C.

    1982-02-01

    Tests were conducted to develop solid waste fired fluid bed boiler (FBB) technology. The fluid bed facility incorporates water tubes for heat extraction and can burn over seven tons of refuse derived fuel per day. Municipal solid waste from surrounding communities is shredded and air classified to remove inerts and recoverable materials. Current and past work shows that a fluid bed boiler will be able to operate at excess air levels well below those presently required by conventional grate-type waste fired boilers, and with comparable or superior combustion efficiencies. Tests were conducted to investigate: the range of process conditions over which satisfactory operation can be maintained; suppression of acid gas emissions; recycle of elutriated fines back to the fluid bed; and fuel technology. In previous testing, operation was stable while firing refuse derived fuel for the duration of a 300-hour test. No agglomeration of bed material or slag formation was experienced. Low excess air, low exhaust gas emissions, and constant bed temperature demonstrated feasibility of steam generation from fluid bed combustion.

  7. Alternative to heavy fuel oil firing - emulsified hydrocarbon fuel conversion considerations

    SciTech Connect

    Cirillo, A.J.; Wiggins, D.S.

    1995-12-31

    With numerous emulsified hydrocarbon fuel-based conversion projects completed in the past five years and an even greater number being considered in the near future, this bitumen-based fuel is gaining world-wide popularity. The emergence of this fuel in the international market place holds promise for restoring heavy fuel oil-based boiler units to economic service. This paper will discuss the design modifications and considerations necessary to convert heavy fuel oil fired/co-fired boiler units to emulsified hydrocarbon fuel. Included will be a discussion on the boiler, fuels handling and emission/environmental control systems. An overview of the current use/application of emulsified fuel will be provided along with a comparative listing of the emulsified hydrocarbon fuel`s chemical and physical characteristics relative to that of heavy fuel oil.

  8. New controls spark boiler efficiency

    SciTech Connect

    Engels, T. )

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  9. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2012-01-01 2012-01-01 false Definitions concerning commercial packaged boilers....

  10. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  11. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2014-01-01 2014-01-01 false Definitions concerning commercial packaged boilers....

  12. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2013-01-01 2013-01-01 false Definitions concerning commercial packaged boilers....

  13. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  14. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  15. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  16. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  17. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  18. Program to Train Boiler Operators Developed

    ERIC Educational Resources Information Center

    Chemical and Engineering News, 1978

    1978-01-01

    This program initiated by Nalco Chemical, a major supplier of chemicals for boiler feedwater treatment, uses texts, audiovisual aids, and hands-on experience and is designed to boost the efficiency of boiler operators. (BB)

  19. Boiler for generating high quality vapor

    NASA Technical Reports Server (NTRS)

    Gray, V. H.; Marto, P. J.; Joslyn, A. W.

    1972-01-01

    Boiler supplies vapor for use in turbines by imparting a high angular velocity to the liquid annulus in heated rotating drum. Drum boiler provides a sharp interface between boiling liquid and vapor, thereby, inhibiting the formation of unwanted liquid droplets.

  20. Techno-economic analysis of wood biomass boilers for the greenhouse industry

    SciTech Connect

    Chau, J.; Sowlati, T.; Sokhansanj, Shahabaddine; Bi, X.T.; Preto, F.; Melin, Staffan

    2009-01-01

    The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO2) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas.

  1. Cold-side desulfurization by humidification of fly ash in CFB boilers

    SciTech Connect

    Curran, R.A.; Tang, J.T.; Capan, S.F.; Fioriti, G.A.; Taylor, T.E.

    1995-12-31

    It is expected that sulfur emission regulations for fluidized bed boilers will continue to become more stringent. By capturing sulfur in-situ with furnace limestone injection, circulating fluidized bed (CFB) boilers have been quite successful in achieving capture efficiencies of up to 93%. However, CFB operating experience has shown that extending sulfur capture beyond this level results in a diminishing return relationship and requires a substantial increase in limestone consumption, especially for fuels with a relatively low (< 1.0%) sulfur content. Such an increase in limestone consumption can have numerous effects upon boiler design and performance, including: increased ash handling system requirements; higher operating cost of increased limestone consumption; increased NO{sub x} emissions; a detrimental effect upon SNCR performance, higher pH of ash leachate; and lower boiler efficiency. For future power generation projects, which are predicted to require increasingly higher sulfur capture efficiencies, the combination of the above listed conditions could result in a CFB boiler being cost-prohibitive in comparison to a pulverized coal boiler for a given coal. Clearly, CFB boilers will require a refined operating strategy, together with a consideration of auxiliary desulfurization technology, in order to remain competitive in the future energy equipment market.

  2. Sootblowing optimization for improved boiler performance

    DOEpatents

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  3. Sootblowing optimization for improved boiler performance

    SciTech Connect

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  4. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2014-07-01 2014-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  5. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2012-07-01 2012-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  6. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  7. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2011-07-01 2011-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  8. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2013-07-01 2013-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  9. Modeling energy consumption of residential furnaces and boilers in U.S. homes

    SciTech Connect

    Lutz, James; Dunham-Whitehead, Camilla; Lekov, Alex; McMahon, James

    2004-02-01

    In 2001, DOE initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is their cost-effectiveness to consumers. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. This report describes calculation of equipment energy consumption (fuel and electricity) based on estimated conditions in a sample of homes that are representative of expected furnace and boiler installations. To represent actual houses with furnaces and boilers in the United States, we used a set of houses from the Residential Energy Consumption Survey of 1997 conducted by the Energy Information Administration. Our calculation methodology estimates the energy consumption of alternative (more-efficient) furnaces, if they were to be used in each house in place of the existing equipment. We developed the method of calculation described in this report for non-weatherized gas furnaces. We generalized the energy consumption calculation for this product class to the other furnace product classes. Fuel consumption calculations for boilers are similar to those for the other furnace product classes. The electricity calculations for boilers are simpler than for furnaces, because boilers do not provide thermal distribution for space cooling as furnaces often do.

  10. WATER BOILER REACTOR

    DOEpatents

    King, L.D.P.

    1960-11-22

    As its name implies, this reactor utilizes an aqueous solution of a fissionable element salt, and is also conventional in that it contains a heat exchanger cooling coil immersed in the fuel. Its novelty lies in the utilization of a cylindrical reactor vessel to provide a critical region having a large and constant interface with a supernatant vapor region, and the use of a hollow sleeve coolant member suspended from the cover assembly in coaxial relation with the reactor vessel. Cool water is circulated inside this hollow coolant member, and a gap between its outer wall and the reactor vessel is used to carry off radiolytic gases for recombination in an external catalyst chamber. The central passage of the coolant member defines a reflux condenser passage into which the externally recombined gases are returned and condensed. The large and constant interface between fuel solution and vapor region prevents the formation of large bubbles and minimizes the amount of fuel salt carried off by water vapor, thus making possible higher flux densities, specific powers and power densities.

  11. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    SciTech Connect

    Cyklis, P.; Butcher, T.A.

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  12. In-line particle measurement in a recovery boiler using high-speed infrared imaging

    NASA Astrophysics Data System (ADS)

    Siikanen, Sami; Miikkulainen, Pasi; Kaarre, Marko; Juuti, Mikko

    2012-06-01

    Black liquor is the fuel of Kraft recovery boilers. It is sprayed into the furnace of a recovery boiler through splashplate nozzles. The operation of a recovery boiler is largely influenced by the particle size and particle size distribution of black liquor. When entrained by upwards-flowing flue gas flow, small droplet particles may form carry-over and cause the fouling of heat transfer surfaces. Large droplet particles hit the char bed and the walls of the furnace without being dried. In this study, particles of black liquor sprays were imaged using a high-speed infrared camera. Measurements were done in a functional recovery boiler in a pulp mill. Objective was to find a suitable wavelength range and settings such as integration time, frame rate and averaging for the camera.

  13. SNAP-8 refractory boiler development program

    NASA Technical Reports Server (NTRS)

    Fuller, R. A.

    1974-01-01

    Performance and endurance tests of the SNAP-8, SN-1 refractory metal boiler are described. The tests were successful and indicated that the boiler heat transfer area could be reduced significantly primarily because of the wetting characteristics of mercury on tantalum in a contaminant-free environment. A continuous endurance test of more than 10,000 hours was conducted without noticeable change in the thermal performance of the boiler. A conclusion of the metallographic examination of the boiler following the endurance test was that expected boiler life would be of the order of 40,000 hours at observed corrosion rates.

  14. Alternate Materials for Recovery Boiler Superheater Tubes

    SciTech Connect

    Keiser, James R; Kish, Joseph; Singbeil, Douglas

    2009-01-01

    The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

  15. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    SciTech Connect

    Levasseur, Armand

    2014-04-30

    fuels, oxy-process variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. This report addresses the results from the 15 MWth testing in the BSF.

  16. Improve Your Boiler's Combustion Efficiency: Office of Industrial Technologies (OIT) Steam Energy Tips No.4

    SciTech Connect

    Not Available

    2002-03-01

    Operating your boiler with an optimum amount of excess air will minimize heat loss up the stack and improve combustion efficiency. Combustion efficiency is a measure of how effectively the heat content of a fuel is transferred into usable heat. The stack temperature and flue gas oxygen (or carbon dioxide) concentrations are primary indicators of combustion efficiency. Given complete mixing, a precise or stoichiometric amount of air is required to completely react with a given quantity of fuel. In practice, combustion conditions are never ideal, and additional or ''excess'' air must be supplied to completely burn the fuel. The correct amount of excess air is determined from analyzing flue gas oxygen or carbon dioxide concentrations. Inadequate excess air results in unburned combustibles (fuel, soot, smoke, and carbon monoxide) while too much results in heat lost due to the increased flue gas flow--thus lowering the overall boiler fuel-to-steam efficiency. The table relates stack readings to boiler performance. On well-designed natural gas-fired systems, an excess air level of 10% is attainable. An often stated rule of thumb is that boiler efficiency can be increased by 1% for each 15% reduction in excess air or 40 F reduction in stack gas temperature.

  17. Superclean coal-water slurry combustion testing in an oil-fired boiler. Semiannual technical progress report, August 15, 1992--February 15, 1993

    SciTech Connect

    Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Wincek, R.T.; Clark, D.A.; Scaroni, A.W.

    1993-04-21

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for heavy fuel oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in a heavy fuel oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing wig determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting boilers will be identified

  18. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  19. Configuring the EPRI plant monitoring workstation for boiler section cleanliness at Texas Utilities`s Martin Lake Plant

    SciTech Connect

    Cona, C.; Ulvog, P.

    1995-06-01

    T.U. Electric`s Martin Lake plant has a history of boiler slagging which is characteristic of the Texas lignite used as fuel. Using the capabilities of EPRI`s Plant Monitoring Workstation (PMW) and enhanced performance monitoring instrumentation, Martin Lake has developed an on-line boiler cleanliness model that can be used to manage sootblowing. Testing of the model has been very positive, showing good correlation between blowers operated and cleanliness obtained. potential applications of this model are for (1) testing the effectiveness of revised combustion strategies and (2) development of an automatic sootblowing system. These two areas could result in heat rate improvements. This paper discusses how the PMW models were configured to represent Martin Lake`s boilers and the results of on-line tests. Critical to this technique is the calculation of boiler gas flow. A somewhat unique feature of Martin Lake`s model is the calculation of boiler gas flow based on the induction draft (ID) fan horsepower. Most boiler gas flow calculations are based on stack gas flow which would have been inaccurate because of the wet scrubbers and stack gas reheat on this unit. Using the ID fan horsepower to derive boiler gas flow has application in boiler efficiency calculations as well.

  20. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    SciTech Connect

    Levasseur, Armand

    2014-04-30

    matrix of fuels, oxyprocess variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. The results from the 15 MWth testing in the BSF and complimentary bench-scale testing are addressed in this volume (Volume II) of the final report. The results of the modeling efforts (Volume III) and the oxy boiler design efforts (Volume IV) are reported in separate volumes.

  1. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  2. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  3. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  4. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  5. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  6. Combustion performance of pyrolysis oil/ethanol blends in a residential-scale oil-fired boiler

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A 40 kWth oil-fired commercial boiler was fueled with blends of biomass pyrolysis oil (py-oil) and ethanol to determine the feasibility of using these blends as a replacement for fuel oil in home heating applications. An optimal set of test parameters was determined for the combustion of these blend...

  7. Technology Solutions Case Study: Advanced Boiler Load Monitoring Controls, Chicago, Illinois

    SciTech Connect

    2014-09-01

    Most of Chicago’s older multifamily housing stock is heated by centrally metered steam or hydronic systems. The cost of heat is typically absorbed into the owner’s operating cost and is then passed to tenants. Central boilers typically have long service lifetimes; the incentive for retrofit system efficiency upgrades is greater than equipment replacement for the efficiency-minded owner. System improvements as the “low-hanging fruit” are familiar, from improved pipe insulation to aftermarket controls such as outdoor temperature reset (OTR) or lead/lag controllers for sites with multiple boilers. Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. In this project, the Building America team Partnership for Advanced Residential Retrofit (PARR) installed and monitored an ALM aftermarket controller, the M2G from Greffen Systems, at two Chicago area multifamily buildings with existing OTR control. Results show that energy savings depend on the degree to which boilers are oversized for their load, represented by cycling rates. Also, savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, oversized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less oversized boilers at another site showed muted savings.

  8. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    SciTech Connect

    Shen, Bo; Price, Lynn K; Lu, Hongyou; Liu, Xu; Tsen, Katherine; Xiangyang, Wei; Yunpeng, Zhang; Jian, Guan; Rui, Hou; Junfeng, Zhang; Yuqun, Zhuo; Shumao, Xia; Yafeng, Han; Manzhi, Liu

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  9. Boiler - tuning basics, part 1

    SciTech Connect

    Leopold, T.

    2009-03-15

    Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In part 1 of a two-part series, the author explores a mix of the theoretical and practical aspects of tuning boiler control. 5 figs.

  10. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  11. Energy storage-boiler tank

    NASA Technical Reports Server (NTRS)

    Chubb, T. A.; Nemecek, J. J.; Simmons, D. E.

    1980-01-01

    Activities performed in an effort to demonstrate heat of fusion energy storage in containerized salts are reported. The properties and cycle life characteristics of a eutectic salt having a boiling point of about 385 C (NaCl, KCl, Mg Cl2) were determined. M-terphenyl was chosen as the heat transfer fluid. Compatibility studies were conducted and mild steel containers were selected. The design and fabrication of a 2MWh storage boiler tank are discussed.

  12. 5. North/northwest elevations of boiler stack and boiler room. Note ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. North/northwest elevations of boiler stack and boiler room. Note tires on roof to reduce impact of brick work falling from stack. - Lowe Mill, Eighth Avenue, Southwest, Huntsville, Madison County, AL

  13. BOILER HOUSE, 1948 ADDITION, INTERIOR, SECOND FLOOR, BOILER 1A. VACANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BOILER HOUSE, 1948 ADDITION, INTERIOR, SECOND FLOOR, BOILER 1-A. VACANT SPACES WERE THE LOCATION OF A SUPPLEMENTAL OIL BURNER. VIEW FROM SOUTH - Lihue Plantation Company, Sugar Mill Building, Haleko Road, Lihue, Kauai County, HI

  14. Unmanned boiler operation a reality in Europe

    SciTech Connect

    Ilg, E.

    1996-08-01

    With the rise in liquid level technology in Europe comes new standards for boiler operation. SMART technology for level probes and auxiliary equipment, means many European countries allow a boiler to operate completely unmanned (without operators) for up to 72 hours at a time. It is not just a level control system, but a total boiler control scheme. This incorporates level control, continuous TDS monitoring with blowdown, automatic timed bottom blowdown, feed water control, contamination detection systems for monitoring of incoming feed water, monitoring of exhaust stack temperatures, over pressure alarms and timed automatic blowdown of level pots. One of the main reasons for the development of the SMART equipment and the new boiler codes was to increase reliability of boiler operation. Surveys in Germany and England showed that almost 90 percent of boiler failures was due to operator error, this has almost been eliminated through the use of new equipment based on the new codes.

  15. High-Temperature Behavior of a NiCr-Coated T91 Boiler Steel in the Platen Superheater of Coal-Fired Boiler

    NASA Astrophysics Data System (ADS)

    Chatha, Sukhpal Singh; Sidhu, Hazoor S.; Sidhu, Buta S.

    2013-06-01

    Ni-20Cr coating was deposited on T91 boiler tube steel by high-velocity oxy-fuel (HVOF) process to enhance high-temperature oxidation resistance. High-temperature performance of bare, as well as HVOF-coated steel specimens was evaluated for 1500 h under in the platen superheater zone of coal-fired boiler, where the temperature was around 900 °C. Experiments were carried out for 15 cycles, each of 100-h duration followed by 1-h cooling at ambient temperature. The extent of degradation of the specimens was assessed by the thickness loss and depth of internal corrosion attack. Ni-20Cr-coated steel performed better than the uncoated steel in actual boiler environment. The improved degradation resistance of Ni-20Cr coating can be attributed to the presence of Cr2O3 in the top oxide scale and dense microstructure.

  16. CHARACTERIZATION OF AIR TOXICS FROM AN OIL-FIRED FIRETUBE BOILER

    EPA Science Inventory

    Tests were conducted on a commercially available firetube package boiler running on #2 through #6 oils to determine the emissions levels of hazardous air pollutants (HAPs) from the combustion of four fuel oils. Flue gas was sampled to determine levels of volatile and semivolatile...

  17. CHP Integrated with Burners for Packaged Boilers

    SciTech Connect

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial

  18. NO{sub x} control using natural gas reburn on an industrial cyclone boiler

    SciTech Connect

    Farzan, H.; Maringo, G.J.; Beard, C.T.; Weed, G.E.; Pratapas, J.

    1996-12-31

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, has been retrofitted with the gas reburn technology developed by the Babcock and Wilcox (B and W) Company to reduce NO{sub x} emissions in order to comply with the New York State regulations adopted in conformance with the Title I of the Clean Air Act Amendments (CAAA) of 1990. At the peak load, the ozone nonattainment required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit for cyclone boilers in this regulation is 56%. Eastman Kodak Company and the Gas Research Institute (GRI) are co-sponsoring this project. Chevron has supplied the natural gas. Equipment installation for the gas reburn system was performed in a September 1995 outage. Boiler No. 43`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow (or approximately equivalent to 60 MW{sub e}). Because of the compact boiler design, there is insufficient furnace residence time to use coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Contingent upon successful completion of this gas reburn project, modification of Kodak`s other cyclone boilers to include reburn technology will be consideredd. The paper will describe B and W`s gas reburn data from a cyclone-equipped pilot facility (B and W`s Small Boiler Simulator), gas reburn system design, manufacturing, and installation information specific to Kodak`s Unit No. 43. In addition, the paper will discuss numerical modeling and the full-scale commercial boiler test results.

  19. NO{sub x} control using natural gas reburn on an industrial cyclone boiler

    SciTech Connect

    Farzan, H.; Maringo, G.J.; Beard, C.T.; Weed, G.E.; Pratapas, J.

    1997-07-01

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, has been retrofitted with the gas reburn. technology developed by the Babcock & Wilcox (B&W) Company to reduce NO{sub x} emissions in order to comply with the New York State regulations adopted in conformance with the Title I of the Clean Air Act Amendments (CAAA) of 1990. At the peak load, the ozone nonattainment required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit for cyclone boilers in this regulation is 56%. Eastman Kodak Company and the Gas Research Institute (GRI) are co-sponsoring this project. Chevron has supplied the natural gas. Equipment installation for the gas reburn system was performed in a September 1995 outage. Boiler No. 43`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow (or approximately equivalent to 60 MW{sub e}). Because of the compact boiler design, there is insufficient furnace residence time to use coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Contingent upon successful completion of this gas reburn project, modification of Kodak`s other cyclone boilers to include reburn technology will be considered. The paper will describe B&W`s gas reburn data from a cyclone-equipped pilot facility (B&W`s Small Boiler Simulator), gas reburn system design, manufacturing, and installation information specific to Kodak`s Unit No. 43. In addition, the paper will discuss numerical modeling and the full-scale commercial boiler test results.

  20. Ash formation, deposition, corrosion, and erosion in conventional boilers

    SciTech Connect

    Benson, S.A.; Jones, M.L.

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  1. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  2. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  3. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  4. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  5. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  6. Stress-Assisted Corrosion in Boiler Tubes

    SciTech Connect

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  7. 12. Forward end of Boiler Room showing open firing doors ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. Forward end of Boiler Room showing open firing doors for boilers. Note ladderway retracted overhead by which firemen entered and left Boiler Room. Coal ejectors shown at extreme left of view. - Ferry TICONDEROGA, Route 7, Shelburne, Chittenden County, VT

  8. 6. VIEW WESTINTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW WEST-INTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  9. 7. VIEW EASTINTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW EAST-INTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  10. 2. VIEW SOUTHWESTNORTH ELEVATION OF BOILER SHOP SECTION OF THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW SOUTHWEST-NORTH ELEVATION OF BOILER SHOP SECTION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  11. Looking east at the boiler water treatment tank located off ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at the boiler water treatment tank located off the west wall of the boiler house. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  12. Advanced, Low/Zero Emission Boiler Design and Operation

    SciTech Connect

    Babcock Illinois State Geological; Worley Parsons; Parsons Infrastructure /Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  13. Wood/coal cofiring in industrial stoker boilers

    SciTech Connect

    Cobb, J.T. Jr.; Elder, W.W.; Freeman, M.C.

    1999-07-01

    Realizing that a significant reduction in the global emissions of fossil carbon dioxide may require the installation of a wide variety of control technologies, options for large and small boilers are receiving attention. With over 1,500 coal-fired stoker boilers in the US, biomass co-firing is of interest, which would also open markets for waste wood which is presently landfilled at significant costs ranging from $20--200/ton. While much cofiring occurs inside the fence, where industrial firms burn wastes in their site boilers, other opportunities exist. Emphasis has been placed on stoker boilers in the northeastern US, where abundant supplies of urban wood waste are generally known to exist. Broken pallets form a significant fraction of this waste. In 1997, the cofiring of a volumetric mixture of 30% ground broken pallet material and 70% coal was demonstrated successfully at the traveling-grate stoker boilerplant of the Pittsburgh Brewing Company. Fourteen test periods, with various wood/coal mixtures blended on site, and two extended test periods, using wood/coal mixtures blended at the coal terminal and transported by truck to the brewery, were conducted. The 30% wood/70% coal fuel was conveyed through the feed system without difficulty, and combusted properly on the grate while meeting opacity requirements with low SO{sub 2} and NO{sub x} emissions. Efforts are underway to commercialize a wood/coal blend at the brewery, to identify specific urban wood supplies in the Pittsburgh region and to conduct a demonstration at a spreader stoker.

  14. Fuel cell/gas turbine integration

    SciTech Connect

    Knickerbocker, T.

    1995-10-19

    The Allison Engine Company`s very high efficiency fuel cell/advanced turbine power cycle program is discussed. The power cycle has the following advantages: high system efficiency potential, reduced emissions inherent to fuel cells, unmanned operation(no boiler) particularly suited for distributed power, and existing product line matches fuel cell operating environment. Cost effectiveness, estimates, and projections are given.

  15. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    SciTech Connect

    Sharp, William

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  16. Application of RBC burners in 220 t/h boilers in Xinhua Power Plant

    SciTech Connect

    Li Zhengqi; Sun Shaozeng; Sun Rui; Chen Lizhe; Wang Zhijin; Wu Shaohua; Qin Yukun

    1997-12-31

    The Radial Bias Combustion (RBC) pulverized coal burner was developed to simultaneously solve five problems, i.e. combustion efficiency, flame stability, slagging, high temperature corrosion of furnace wall tube metal and NOx emission, that existed in firing low grade Chinese coal. It was developed for wall fired systems. A RBC burner is usually facilitated in the following way: A fuel enricher of high enriching ratio is installed in the fuel transport channel which separates radially the fuel air stream into two streams of proper fuel concentration. The fuel-rich stream injects through the fuel nozzles, forming a high temperature annular core just outside the recirculation zone in the center of the flame; the fuel-lean stream injects through the fuel lean nozzles outside fuel rich flame and blanketing high temperature flame core with an out layer of more oxidizing atmosphere. RBC burners have been applied to the retrofit of coal burners of No.1 and No.2 boilers in the Xinhua Power Plant. These boilers are high pressure ones of 220 t/h rated steam capacity which were retrofitted from oil fired boilers. Prior to the retrofit with RBC burners, flame stability was very poor. It needed auxiliary fuel oil to enhance its stability at 70--80% rated capacity. NOx emissions did not meet environmental regulations. Satisfactory results have been obtained after the retrofit. Flame stability has been improved a great deal. The minimum load without auxiliary fuel has reached 40%. Furthermore, RBC burners raised the combustion efficiency. Lastly, NOx emission have been abated and meet Chinese legislation.

  17. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  18. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  19. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  20. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  1. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  2. Baghouse cleans flyash from boiler exhaust

    SciTech Connect

    Not Available

    1981-02-01

    A large baghouse installation recently started up on the boilerhouse of the Avtex Fibers Inc. rayon plant in Front Royal, Virginia. The baghouse removes 99.7% of the flyash particulate from the combustion fumes of five coal-fired boilers. The boilers have a combined capacity of one million lb/h of steam. Emissions from the plant are well below EPA limitations.

  3. Study of the mineral matter distribution in pulverized fuel coals with respect to slag deposit formation in boiler furnaces. Phase 1. Final report, 1 April 1976-30 June 1980

    SciTech Connect

    Austin, L.G..; Moza, A.K.; Abbott, M.F.; Singh, S.N.; Trimarchi, T.J.

    1980-07-01

    The work reported here is aimed at understanding the initiation of upper wall slag deposits in pulverized coal fired utility boilers, and characterizing pulverized coals for the mineral elements of significance. A scanning electron microscope with x-ray fluorescence capability, under computer control, has been used to analyze individual coal particles for the elements Si, Al, Ca, Fe and S. The required software for these analyses has been developed, as have suitable sample preparation techniques. The results show many different types of particles to exist in pulverized coal, some of which are likely to be bad-acting in terms of slagging. A test has been developed to study the sticking of melted pellets of ash or mineral matter dropped onto a metal substrate held at a controlled temperature. It was found that for a given drop composition and substrate material there is a substrate temperature below which the drop will not adhere. At higher substrate temperatures the strength of adhesion increases logarithmically. Sticking appears to be a function of the oxidation of the surface or of alkalies deposited on the surface. If the drop composition is such that material absorbed from the substrate fluxes the drop-substrate interface, then the apparent contact angle is reduced and sticking is enhanced, and vice-versa. A small-scale pulverized coal furnace designed to give a uniform temperature-time history for each particle was reconstructed and tested. Water-cooled probes were found to give the most accurate control of initial probe temperature. Deposits initiate on the probe in a few minutes, and the fall of probe temperature can be used to indicate the growth of deposit. Systematic investigation of the particles initiating the deposit have not yet been performed.

  4. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    NASA Astrophysics Data System (ADS)

    Zhuikov, Andrey V.; Feoktistov, Dmitry V.; Koshurnikova, Natalya N.; Zlenko, Lyudmila V.

    2016-02-01

    During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  5. Cofiring biofuels under coal-fired boilers: Case studies and assessments

    SciTech Connect

    Tillmann, D.A.; Hughes, E.; Stephens, E.

    1994-12-31

    The Electric Power Research Institute and the Tennessee Valley Authority have developed an extensive program investigating cofiring woody biomass in pulverized coal and cyclone boilers with emphasis on meeting the needs of customers while reducing emissions of carbon dioxide from fossil combustion. The program has developed detailed data concerning the fuel chemistries of the wood, coal, and multi-fuel blends at the Allen Fossil Plant and the Kingston Fossil Plant. The program has developed additional data concerning the performance of wood/coal blends in pulverizers, in bunkers, and in the cyclone and PC boilers of TVA. This paper reviews the results of the EPRI/TVA cofiring program to date including: specific characteristics of the coal and biofuels at TVA power plants, the results of design studies, and the economics of cofiring woody biomass in TVA boilers. At the same time, the paper reviews some of the constraints on cofiring, including issues associated with wood fuel preparation and handling, boiler efficiency, and emissions control.

  6. Boiler briquette coal versus raw coal: Part II--Energy, greenhouse gas, and air quality implications.

    PubMed

    Zhang, J; Ge, S; Bai, Z

    2001-04-01

    The objective of this paper is to conduct an integrated analysis of the energy, greenhouse gas, and air quality impacts of a new type of boiler briquette coal (BB-coal) in contrast to those of the raw coal from which the BB-coal was formulated (R-coal). The analysis is based on the source emissions data and other relevant data collected in the present study and employs approaches including the construction of carbon, energy, and sulfur balances. The results show that replacing R-coal with BB-coal as the fuel for boilers such as the one tested would have multiple benefits, including a 37% increase in boiler thermal efficiency, a 25% reduction in fuel demand, a 26% reduction in CO2 emission, a 17% reduction in CO emission, a 63% reduction in SO2 emission, a 97% reduction in fly ash and fly ash carbon emission, a 22% reduction in PM2.5 mass emission, and a 30% reduction in total emission of five toxic hazardous air pollutant (HAP) metals contained in PM10. These benefits can be achieved with no changes in boiler hardware and with a relatively small amount of tradeoffs: a 30% increase in PM10 mass emission and a 9-16% increase in fuel cost.

  7. Effect of combustion catalyst on the operation efficiency of steam boilers

    NASA Astrophysics Data System (ADS)

    Kapustyanskii, A. A.

    2014-09-01

    The state of the energy market of the Ukraine is analyzed. The priority of using local, low-grade solid fuel according to its flame combustion in power boilers of thermal power plants and heat and power plants in the short-term perspective is proven. Data of expert tests of boilers of TPP-210A, BKZ-160-100, BKZ-210-140, Ep-670-140, and TGM-84 models with the investigation of the effect of the addition of combustion catalyst into primary air duct on their operation efficiency are represented. Positive results are attained by burning the anthracite culm or its mixture with lean coal in all range of operating loads of boilers investigated. The possibility to eliminate the consumption of "backlighting" high-reactive fuel (natural gas or fuel oil) and to operate at steam loads below the technical minimum in the case of burning nonproject coal is given. Problems of the normalization of liquid slag run-out without closing the boiler taphole are solved.

  8. BPACK -- A computer model package for boiler reburning/co-firing performance evaluations. User`s manual, Volume 1

    SciTech Connect

    Wu, K.T.; Li, B.; Payne, R.

    1992-06-01

    This manual presents and describes a package of computer models uniquely developed for boiler thermal performance and emissions evaluations by the Energy and Environmental Research Corporation. The model package permits boiler heat transfer, fuels combustion, and pollutant emissions predictions related to a number of practical boiler operations such as fuel-switching, fuels co-firing, and reburning NO{sub x} reductions. The models are adaptable to most boiler/combustor designs and can handle burner fuels in solid, liquid, gaseous, and slurried forms. The models are also capable of performing predictions for combustion applications involving gaseous-fuel reburning, and co-firing of solid/gas, liquid/gas, gas/gas, slurry/gas fuels. The model package is conveniently named as BPACK (Boiler Package) and consists of six computer codes, of which three of them are main computational codes and the other three are input codes. The three main codes are: (a) a two-dimensional furnace heat-transfer and combustion code: (b) a detailed chemical-kinetics code; and (c) a boiler convective passage code. This user`s manual presents the computer model package in two volumes. Volume 1 describes in detail a number of topics which are of general users` interest, including the physical and chemical basis of the models, a complete description of the model applicability, options, input/output, and the default inputs. Volume 2 contains a detailed record of the worked examples to assist users in applying the models, and to illustrate the versatility of the codes.

  9. Latest Development of CFB Boilers in China

    NASA Astrophysics Data System (ADS)

    Yue, G. X.; Yang, H. R.; Lu, J. F.; Zhang, H.

    The circulating fluidized bed (CFB) coal-fired boiler has being rapidly developed in China since 1980s and becomes a key clean coal technology used in thermal and power generation. In this paper, the development history and development status of the CFB boiler in China are introduced. The development history of the CFB boiler in China is divided into four periods and the important features of each period are given. Some latest research activities and important results on CFB boilers, and the typical achievements and newest development of the CFB boiler in China are also introduced. In addition, a few challenges and development directions including the capacity scaling up, SO2 removal and energy saving are discussed.

  10. Superclean coal-water slurry combustion testing in an oil-fired boiler. Quarterly technical progress report, August 15--November 15, 1989

    SciTech Connect

    Miller, B.G.; Scaroni, A.W.

    1990-04-06

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the US Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of demonstrating the capability of effectively firing SCCWS in industrial boilers designed for oil. Penn State has entered into a cooperative agreement with DOE to show that SCCWS (a fuel containing coal with less than 3% ash and 0.9% sulfur) can effectively be burned in oil-designed industrial boilers without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of three phases: (1) design, permitting, and test planning, (2) construction and start up, and (3) operations and disposition. The boiler testing will determine if the SCCWS combustion characteristics, heat release rate, slagging and fouling factors, erosion and corrosion limits, and fuel transport, storage, and handling can be accommodated in an oil-designed boiler. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting and operating boilers will be identified to assess the viability of future oil-to-coal retrofit. The status of all three phases and the individual tasks under each phase are described.

  11. OMFP: An Approach for Online Mass Flow Prediction in CFB Boilers

    NASA Astrophysics Data System (ADS)

    Žliobaitė, Indrė; Bakker, Jorn; Pechenizkiy, Mykola

    Fuel feeding and inhomogeneity of fuel typically cause process fluctuations in the circulating fluidized bed (CFB) boilers. If control systems fail to compensate the fluctuations, the whole plant will suffer from fluctuations that are reinforced by the closed-loop controls. Accurate estimates of fuel consumption among other factors are needed for control systems operation. In this paper we address a problem of online mass flow prediction. Particularly, we consider the problems of (1) constructing the ground truth, (2) handling noise and abrupt concept drift, and (3) learning an accurate predictor. Last but not least we emphasize the importance of having the domain knowledge concerning the considered case. We demonstrate the performance of OMPF using real data sets collected from the experimental CFB boiler.

  12. Coal reburning for cyclone boiler NO sub x control demonstration

    SciTech Connect

    Not Available

    1992-01-01

    Babcock Wilcox engineering studies followed by pilot-scale testing has developed/confirmed the potential of utilizing gas, oil or coal reburning as a viable NO{sub x} reduction technology. To date, two US sponsored programs promote natural gas/oil as a reburning fuel because it was believed that gas/oil will provide significantly higher combustion efficiency than using coal at the reburn zone. Although B W has shown that gas/oil reburning will play a role in reducing NO{sub x} emissions from cyclone boilers, B W coal reburning research has also shown that coal as a reburning fuel performs nearly as well as gas/oil without deleterious effects on combustion efficiency. This means that boilers using reburning for NO, control can maintain 100% coal usage instead of switching to 20% gas/oil for reburning. As a result of the B W performed coal reburning research, the technology has advanced to the point which it is now ready for demonstration on a commercial scale.

  13. Circulating fluidized-bed boiler makes inroads for waste recycling

    SciTech Connect

    1995-09-01

    Circulating fluidized-bed (CFB) boilers have ben used for years in Scandinavia to burn refuse-derived fuel (RDF). Now, Foster Wheeler Power Systems, Inc., (Clinton, N.J.) is bringing the technology to the US. Touted as the world`s largest waste-to-energy plant to use CFB technology, the Robbins (III.) Resource Recovery Facility will have the capacity to process 1,600 tons/d of municipal solid waste (MSW) when it begins operation in early 1997. The facility will have two materials-separation and RDF-processing trains, each with dual trommel screens, magnetic and eddy current separators, and shredders. About 25% of the incoming MSW will be sorted and removed for recycling, while 75% of it will be turned into fuel, with a heat value of roughly 6,170 btu/lb. Once burned in the twin CFB boilers the resulting steam will be routed through a single turbine generator to produce 50,000 mW of electric power.

  14. Alkali deposits found in biomass boilers: The behavior of inorganic material in biomass-fired power boilers -- Field and laboratory experiences. Volume 2

    SciTech Connect

    Baxter, L.L.; Miles, T.R.; Miles, T.R. Jr.; Jenkins, B.M.; Dayton, D.C.; Milne, T.A.; Bryers, R.W.; Oden, L.L.

    1996-03-01

    This report documents the major findings of the Alkali Deposits Investigation, a collaborative effort to understand the causes of unmanageable ash deposits in biomass-fired electric power boilers. Volume 1 of this report provide an overview of the project, with selected highlights. This volume provides more detail and discussion of the data and implications. This document includes six sections. The first, the introduction, provides the motivation, context, and focus for the investigation. The remaining sections discuss fuel properties, bench-scale combustion tests, a framework for considering ash deposition processes, pilot-scale tests of biomass fuels, and field tests in commercially operating biomass power generation stations. Detailed chemical analyses of eleven biomass fuels representing a broad cross-section of commercially available fuels reveal their properties that relate to ash deposition tendencies. The fuels fall into three broad categories: (1) straws and grasses (herbaceous materials); (2) pits, shells, hulls and other agricultural byproducts of a generally ligneous nature; and (3) woods and waste fuels of commercial interest. This report presents a systematic and reasonably detailed analysis of fuel property, operating condition, and boiler design issues that dictate ash deposit formation and property development. The span of investigations from bench-top experiments to commercial operation and observations including both practical illustrations and theoretical background provide a self-consistent and reasonably robust basis to understand the qualitative nature of ash deposit formation in biomass boilers. While there remain many quantitative details to be pursued, this project encapsulates essentially all of the conceptual aspects of the issue. It provides a basis for understanding and potentially resolving the technical and environmental issues associated with ash deposition during biomass combustion. 81 refs., 124 figs., 76 tabs.

  15. Superheater Corrosion Produced By Biomass Fuels

    SciTech Connect

    Sharp, William; Singbeil, Douglas; Keiser, James R

    2012-01-01

    About 90% of the world's bioenergy is produced by burning renewable biomass fuels. Low-cost biomass fuels such as agricultural wastes typically contain more alkali metals and chlorine than conventional fuels. Although the efficiency of a boiler's steam cycle can be increased by raising its maximum steam temperature, alkali metals and chlorine released in biofuel boilers cause accelerated corrosion and fouling at high superheater steam temperatures. Most alloys that resist high temperature corrosion protect themselves with a surface layer of Cr{sub 2}O{sub 3}. However, this Cr{sub 2}O{sub 3} can be fluxed away by reactions that form alkali chromates or volatilized as chromic acid. This paper reviews recent research on superheater corrosion mechanisms and superheater alloy performance in biomass boilers firing black liquor, biomass fuels, blends of biomass with fossil fuels and municipal waste.

  16. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, Charles L.; Foote, John P.

    1995-01-01

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

  17. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, C.L.; Foote, J.P.

    1995-07-04

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

  18. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  19. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  20. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  1. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  2. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  3. 24. VIEW OF FIRING AISLE OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    24. VIEW OF FIRING AISLE OF EAST BOILER ROOM LOOKING SOUTH. BOILERS 900 AND 901 ARE ON THE RIGHT, BOILERS 902, 903, AND 904 ARE ON THE LEFT. NOTE REMAINS OF THE LARRY CAR TRACK SYSTEM FOR TRANSFERRING COAL TO BOILER HOPPERS ABOVE THE AISLE. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  4. Looking east at the west wall of the boiler house, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at the west wall of the boiler house, boiler water treatment tank, and waste gas stack. Water tower is to the left of the boiler house. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  5. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2013-10-01 2013-10-01 false Lap-joint seam boilers. 230.30 Section...

  6. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2014-10-01 2014-10-01 false Lap-joint seam boilers. 230.30 Section...

  7. 21 CFR 173.310 - Boiler water additives.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... Boiler water additives. Boiler water additives may be safely used in the preparation of steam that will.... The mixture is used as an anticorrosive agent in steam boiler distribution systems, with each... nitrilotriacetate Not to exceed 5 parts per million in boiler feedwater; not to be used where steam will be...

  8. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2012-10-01 2012-10-01 false Lap-joint seam boilers. 230.30 Section...

  9. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2012-10-01 2012-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  10. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  11. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... gauge for a boiler or a main steam line may be examined and checked for accuracy by the marine inspector... 46 Shipping 2 2014-10-01 2014-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments....

  12. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2014-10-01 2014-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  13. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2011-10-01 2011-10-01 false Lap-joint seam boilers. 230.30 Section...

  14. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2011-10-01 2011-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  15. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section...

  16. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2013-10-01 2013-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  17. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  18. Process Analysis of Lignite Circulating Fluidized Bed Boiler Coupled with Pyrolysis Topping

    NASA Astrophysics Data System (ADS)

    Wang, Baoqun; Dong, Li; Wang, Yin; Matsuzawa, Y.; Xu, Guangwen

    We developed a comprehensive process model in ASPEN Plus to simulate the energy and mass balances of a lignite-fueled atmospheric circulating fluidized bed (CFB) boiler integrated with coal predrying and pyrolysis topping. In this model, it is assumed that the heat from exhausted flue gas was employed for coal predrying, and the sensible heat derived from circulated bed material was used for the pyrolysis topping (endothermic process). The simulation was conducted with respectto the Yunnan Kaiyuan CFB boiler, and two representative lignite coals from Xiao Long Tan (XLT) and Xin Shao (XS) were considered. The result shows that the predrying of coal with the sensible heat of above 363 K from flue gas, the amount of coal consumed in the boiler can be reduced by 3.5% and 5.3% for XLT lignite and XS lignite, respectively. It was also found that integration of pyrolysis topping with the boiler increased the coal consumption of the boiler, and the extent of consumption-increase varies with the yields of tar and gas in the pyrolysis topping process. For agas yield of 5.2% and a tar yield of 5-6%, the consumption of XS lignite increased by about 20% comparing to that in the case without topping.

  19. Low-cost techniques for NO{sub x} reduction in boilers

    SciTech Connect

    Colannino, J.

    1996-11-01

    In conclusion, there are many low cost techniques for substaintial NO{sub x} reduction for industrial boilers. The actual combination of techniques and ultimate costs are highly dependent upon the as-found condition of the boiler, the type of fuel it uses, the condition of the instrumentation and controls, and the final NO{sub x}-reduction target. Many boilers will require upgrading of the existing controls and hardware to assure the necessary degree of combustion control. Control upgrading costs are not reflected in the above examples because they are highly variable and not necessarily required for NO{sub x} reduction program, even if not strictly required for NO{sub x} control. This, in order to maximize the value of a planned outage. Sometimes high cost strategies such as SNCR or SCR are required to meet final NO{sub x} reduction goals. We recommend generally that a NO{sub x} reduction strategy by developed in incremental stages and a cost-wise fashion - lower cost techniques tried first. This is true even if SNCR or SCR will ultimately be required because it is cheaper to reduce NO{sub x} to a target level if starting from lower initial NO{sub x} levels reagent and operating costs. Although not every boiler may take advantage of every technique, most industrial boilers can make use one or more from the menu presented.

  20. Boiler efficiency methodology for solar heat applications

    NASA Astrophysics Data System (ADS)

    Maples, D.; Conwell, J. C.; Pacheco, J. E.

    1992-08-01

    This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

  1. Fuel additives: Excluding aviation fuels. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1995-12-01

    The bibliography contains citations concerning compositions, applications and performance of additives in fuels. Evaluations and environmental testing of additives in automotive, diesel, and boiler fuels are discussed. Additive effects on air pollution control, combustion stability, fuel economy and fuel storage are presented. Aviation fuel additives are covered in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  2. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    SciTech Connect

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  3. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    SciTech Connect

    Not Available

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  4. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    SciTech Connect

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  5. Plasma-Chemical Hybrid NOx Reduction System for Commercial Cogeneration Boiler

    NASA Astrophysics Data System (ADS)

    Kuroki, Tomoyuki; Fujishima, Hidekatsu; Okubo, Masaaki

    Operation tests of the smoke-tube boiler emission NOx treatment plant which consists of a plasma ozonizer using a pressure swing adsorption (PSA) oxygen generator and silent discharge for indirect NO oxidation and a Na2SO3 chemical scrubber are carried out for cogeneration boilers which uses a city gas and heavy oil as a fuel based on our proposed plasma-chemical hybrid NOx reduction principle. It is clear that amount of NO removed is almost same as the amount of corresponding O3 concentration to oxidize NO regardless of fuels and flow rates of flue gas. After the relation between oxidation-reduction potential (ORP) and the NOx removal efficiency is obtained, continuous operation tests of this plant are performed. For gas firing boiler emission, the NO complete removal and the decrease in NOx from 32 ppm to 3 ppm are achieved for 300 min by keeping -30 mV of ORP. For the treatment of heavy oil boiler emission, the decrease in NOx from 90 ppm to less than 25 ppm is maintained for 250 min. It is demonstrated that the high NOx removal performance can be maintained for a long time by keeping the optimum value of ORP.

  6. Combustion characteristics and NO formation for biomass blends in a 35-ton-per-hour travelling grate utility boiler.

    PubMed

    Li, Zhengqi; Zhao, Wei; Li, Ruiyang; Wang, Zhenwang; Li, Yuan; Zhao, Guangbo

    2009-04-01

    Measurements were taken for a 35-ton-per-hour biomass-fired travelling grate boiler. Local mean concentrations of O(2), CO, SO(2) and NO gas species and gas temperatures were determined in the region above the grate. For a 28-ton-per-hour load, the mass ratios of biomass fly ash and boiler slag were 42% and 58%, the boiler efficiency was 81.56%, and the concentrations of NO(x) and SO(2) at 6% O(2) were 257 and 84 mg/m(3). For an 18-ton-per-hour load, the fuel burning zone was nearer to the inlet than it was for the 28-ton-per-hour load, and the contents of CO and NO in the fuel burning zone above the grate were lower.

  7. Firing microfine coal with a low NOx, RSFC burner in an industrial boiler designed for oil and gas

    SciTech Connect

    Thornhock, D.E.; Patel, R.; Borio, R.W.; Miller, B.G.; Scaroni, A.W.

    1996-12-31

    ABB Power Plant Laboratories (ABB-PPL) working under a US Department of Energy-Pittsburgh Energy Technology Center (DOE-PETC) contract has carried out tests with the Radially Stratified Flame Core (RSFC) burner which was licensed from the Massachusetts Institute of Technology who developed and patented the RSFC burner. Tests were carried out in a small industrial boiler, designed for oil and natural gas, located at the Energy and Fuels Research Center of Penn State University who was working as a subcontractor to ABB-PPL. The paper presents results from the long-term testing task in the DOE-PETC program with particular attention being paid to the challenges faced in maintaining high combustion efficiencies while achieving low NOx in a small industrial boiler designed for firing oil or natural gas. The paper will also address the issue of ash management when firing coal in a boiler designed for fuels having essentially no ash.

  8. Investigations on the Behavior of HVOF and Cold Sprayed Ni-20Cr Coating on T22 Boiler Steel in Actual Boiler Environment

    NASA Astrophysics Data System (ADS)

    Bala, Niraj; Singh, Harpreet; Prakash, Satya; Karthikeyan, J.

    2012-01-01

    High temperature corrosion accompanied by erosion is a severe problem, which may result in premature failure of the boiler tubes. One countermeasure to overcome this problem is the use of thermal spray protective coatings. In the current investigation high velocity oxy-fuel (HVOF) and cold spray processes have been used to deposit commercial Ni-20Cr powder on T22 boiler steel. To evaluate the performance of the coatings in actual conditions the bare as well as the coated steels were subjected to cyclic exposures, in the superheater zone of a coal fired boiler for 15 cycles. The weight change and thickness loss data were used to establish kinetics of the erosion-corrosion. X-ray diffraction, surface and cross-sectional field emission scanning electron microscope/energy dispersive spectroscopy (FE-SEM/EDS) and x-ray mapping techniques were used to analyse the as-sprayed and corroded specimens. The HVOF sprayed coating performed better than its cold sprayed counterpart in actual boiler environment.

  9. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  10. Exploiting the On-Campus Boiler House.

    ERIC Educational Resources Information Center

    Woods, Donald R.; And Others

    1986-01-01

    Shows how a university utility building ("boiler house") is used in a chemical engineering course for computer simulations, mathematical modeling and process problem exercises. Student projects involving the facility are also discussed. (JN)

  11. Boiler scale prevention employing an organic chelant

    DOEpatents

    Wallace, Steven L.; Griffin, Jr., Freddie; Tvedt, Jr., Thorwald J.

    1984-01-01

    An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

  12. Technology assessment: Municipal solid waste as a utility fuel

    NASA Astrophysics Data System (ADS)

    Neparstek, M. I.; Cymny, G. A.

    1982-05-01

    This study updates a 1974 EPRI technology assessment of municipal solid waste (MSW) as a utility fuel. An independent and consistent assessment of the development status and conceptual design and economics is presented for the following refuse-to-electricity technologies; mass burning of MSW in a dedicated boiler; preparation of coarse RDF and firing in a dedicated boiler; preparation of wet RDF and firing in a dedicated boiler; preparation of fluff RDF and cofiring with coal in a utility boiler; and preparation of dust RDF and cofiring with coal in a utility boiler. The generated steam is used to drive a turbine-generator and produce electricity. Utility ownership and financing are assumed for the coal-fired power plant used for RDF cofiring and the turbine generators driven by refuse-generated steam. Municipal ownership is assumed for the RDF preparation facilities and the MSW mass burning and RDF-fired dedicated boilers.

  13. Boiler burden reduced at Bedford site.

    PubMed

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation. PMID:22049674

  14. Boiler burden reduced at Bedford site.

    PubMed

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

  15. Optimal scheduling of sootblowers in power plant boilers

    NASA Astrophysics Data System (ADS)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  16. Assessment of physical workload in boiler operations.

    PubMed

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions. PMID:22316759

  17. Chemical cleaning clears San Miguel's boiler tubes

    SciTech Connect

    Buecker, B.; Wofford, J. ); Magel, R. )

    1994-06-01

    This article describes chemical cleaning of the San Miguel Electric Cooperative (SMEC) boiler, an opposed-fired, natural circulation, reheat unit. At maximum continuous rating, steam flow is 3,054,000 lb/hr at a pressure of 2,925 psig. The superheater and reheater design temperatures are both 1,005 F. Boiler volume is 69,000 gallons. The Unit 1 boiler had not been cleaned since 1980, its original start-up date. Tube sample analyses indicated deposit densities ranging from 12 to 26 grams/ft[sup 2]. Utility boiler tubes will, over time, accumulate an internal layer of iron oxides and other deposits that inhibit flow and heat transfer, even with well-controlled water chemistry. Tube deposits can speed up corrosion, cause tube overheating, and be a precursor to tube failure. Deposits can influence such phenomena as phosphate hideout, and reduce boiler efficiency. For many utility boilers, a periodic cleaning is necessary to remove internal deposits before they can cause serious problems. Regardless of the benefits, chemical cleanings often make plant managers, engineers, and operators anxious because the process has been known to cause equipment damage or extend the length of an outage.

  18. Assessment of physical workload in boiler operations.

    PubMed

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  19. Economical Comporison PC and CFB Boilers for Retrofit and New Power Plants in Russia

    NASA Astrophysics Data System (ADS)

    Ryabov, G. A.

    According to the investment programmes of Russian electricity generating companies increased attention is paid to reconstruction and building new coal TPP. The typical projects are 225, 330 and 600 MW blocks for combustion of different domestic coals. VTI had made technical and economical comparison of CFB and PC boilers for existing and perspective (European) standards of particles, NOx and SOx emissions, according to the data of the prehminary designs and investments in new power plants of 225 and 330 MW. As the basis for technical and economical evaluations was used comparison data of metal-capacity of PC and boilers, emissions-control systems and material-handling systems, with paying attention to the exact suggestions of the boiler producers. The results of the comparisons (capital costs and O&M costs) are discussed in the paper. The most perspective fuels for combustion in CFB boilers are: anthracite culm, coals of the Pechora area, lean coals of Kuznetsk, brown coals of near Moscow, brown coals of Urals and Far East, and also the wastes of coal preparations, peat, shells and biomass. A good composition could be made from Kuznetsk coals and coals of Pechora area. Brown coals are combusted very good in suitable conditions for firing biomass and peat. Also allowed co-combustion with the wastes of coal preparations for the low reactivity fuels such as anthracite culm and lean coals. The diversification of the fuel supply is an essential advantage of CFB boilers. The CFB boiler installations are rather new for the conditions of Russian Federation. For decreasing the technical risks, first installations should be supplied by engineering or license of leading foreign companies with rather big part of their participation. One of important tasks is development of the typical projects, which would allow decreasing not only capital costs, but also decrease time of project realization. The project of the new Block #9 330MW with OTU boiler of Novocherkassk TPP is the

  20. Research and Development of Large Capacity CFB Boilers in TPRI

    NASA Astrophysics Data System (ADS)

    Xianbin, Sun; Minhua, Jiang

    This paper presents an overview of advancements of circulating fluidized bed (CFB) technology in Thermal Power Research Institute (TPRI),including technologies and configuration and progress of scaling up. For devoloping large CFB boiler, the CFB combustion test facilities have been established, the key technologies of large capacity CFB boiler have been research systematically, the 100MW ˜330MW CFB boiler have been developed and manufactured. The first domestically designed 100MW and 210MW CFB boiler have been put into commericial operation and have good operating performance. Domestic 330MW CFB boiler demonstration project also has been put into commericial operation,which is H type CFB boiler with Compact heat exchanger. This boiler is China's largest CFB boiler. The technical plan of domestic 600MW supercritical CFB boiler are also briefly introduced.

  1. Composition and methods for improved fuel production

    SciTech Connect

    Steele, Philip H.; Tanneru, Sathishkumar; Gajjela, Sanjeev K.

    2015-12-29

    Certain embodiments of the present invention are configured to produce boiler and transportation fuels. A first phase of the method may include oxidation and/or hyper-acidification of bio-oil to produce an intermediate product. A second phase of the method may include catalytic deoxygenation, esterification, or olefination/esterification of the intermediate product under pressurized syngas. The composition of the resulting product--e.g., a boiler fuel--produced by these methods may be used directly or further upgraded to a transportation fuel. Certain embodiments of the present invention also include catalytic compositions configured for use in the method embodiments.

  2. Correlating benzene, total hydrocarbon and carbon monoxide emissions from wood-fired boilers

    SciTech Connect

    Hubbard, A.J.; Grande, D.E.; Berens, J.R.; Piotrowski, J.

    1997-12-31

    Hazardous air pollutants, including benzene, are generated by the incomplete combustion of fuels. Organic compound emissions, which are generally products of incomplete combustion, are reduced by promoting high quality combustion, for example by controlling furnace exit temperatures and establishing minimum residence times. Monitoring carbon monoxide (CO) emissions is important since the amount of carbon monoxide emitted represents the quality of combustion which in turn represents the amount of hazardous air pollutants being generated. Total hydrocarbon (THC) emissions are also related to the quality of combustion. Recently the Wisconsin Department of Natural Resources (DNR) measured the benzene and total hydrocarbon emissions from two large industrial wood fired boilers. These boilers are located at Tenneco Packaging, a container board manufacturing facility in northern Wisconsin. Temperature, oxygen and carbon monoxide concentrations were sampled continuously by Tenneco Packaging`s emission monitoring system. The Department`s team used an organic vapor analyzer to continuously measure concentrations of total hydrocarbons (THC). The Department`s team also used a modified USEPA Method 18 sampling train to capture organic vapors for subsequent analysis by gas chromatography. The data show correlations between benzene and carbon monoxide, and between benzene and THC concentrations. The emissions sampling occurred both upstream of the particulate emissions control system as well as at the stack. The CO variations during actual boiler operation appeared to be well correlated with changes in boiler steam load. That is, increases in CO generally accompanied a change, either up or down, in boiler load. Lower concentrations of CO were associated with stable combustion, as indicated by periods of constant or nearly constant boiler load.

  3. Thermoelectricity in Self-Contained Heating and Boiler Systems

    NASA Astrophysics Data System (ADS)

    Anatychuk, L. I.; Mykhailovsky, V. Ya.; Strutynska, L. T.

    2010-09-01

    The use of thermoelectric generators (TEGs) in heating systems enables autonomous supply of power to automatic safety devices, creation of optimized gas mixtures, and automation and precise temperature control of exhaust gas and heat carriers. It is particularly important to make heating systems independent of the district electric grid. Results of research and development efforts on a TEG for supplying power to electric devices of self-contained heating and boiler systems are presented. A TEG physical model is proposed, and results of computer simulation and optimization of its basic power and design parameters are given. Two TEG design variants (single and double sided) are considered. Their advantages and shortcomings are discussed. On the basis of theoretical calculations, a prototype TEG for a 10.5-kW boiler is built. At water heating system temperatures from 35°C to 80°C, the TEG electric power is 50 W to 65 W, which is used to supply a circulation pump for forced liquid heat carrier delivery (30 W to 40 W) and a fan for removal of fuel combustion products from the boiler’s smoke chamber (5 W to 7 W).

  4. The use of the EPRI program DUCSYS to assess boiler implosion hazards associated with FGD retro-fit applications

    SciTech Connect

    Forrest, T.J.; Adams, R.G.; Thame, P.N.

    1995-06-01

    Considerable Utility concern about power plant boiler implosion risks has recently resurfaced. This results largely from the current trend towards retrofitting environmental equipment such as FGD to fossil fuel fired boilers, an action which is often accompanied by an increase in the risk faced, under hult conditions, from large negative pressure excursions in the furnace and its associated ductwork. Accompanying this trend has been a tightening of industry regulations with the publishing of new stricter guidelines on the prevention of furnace implosions and explosions by the National Fire Protection Association. The combined effect has been the need to assess boiler implosion risks as an integral part of fossil fuel fired boiler retro-fit design studies. The DUCSYS gas systems dynamics modelling system, which is currently being developed under contract by PowerGen, is EPRI`s response to this Utility demand. This paper describes briefly the physical processes involved in the implosion phenomenon, and discusses the main characteristics of the DUCSYS modelling system. Following this, an application of DUCSYS to study the implosion risks associated with retrofitting an existing coal fired boiler with a wet limestone FGD process is described. DUCSYS is not however, purely a system for investigating furnace implosion risks, but is currently being developed by PowerGen, on behalf of EPRI as a general power plant gas systems dynamics modelling system.

  5. Evaluation of internal boiler components and gases using a high-temperature infrared (IR) lens

    NASA Astrophysics Data System (ADS)

    Hammaker, Robert G.; Colsher, Richard J.; Miles, Jonathan J.; Madding, Robert P.

    1996-03-01

    Fuel accounts for an average of seventy percent of the yearly operational and maintenance costs of all the fossil stations in the United States. This amounts to 30 billion dollars spent for fuel each year. In addition, federal and state environmental codes have been enforcing stricter regulations that demand cleaner environments, such as the reduction of nitrogen oxides (NOx), which are a by-product of the fossil fuel flame. If the burn of the flame inside a boiler could be optimized, the usage of fuel and the amounts of pollution produced would be significantly reduced, and many of the common boiler tube failures can be avoided. This would result in a major dollar savings to the utility industry, and would provide a cleaner environment. Accomplishing these goals will require a major effort from the designers and operators that manufacture, operate, and maintain the fossil stations. Over the past few years re-designed burners have been installed in many boilers to help control the temperatures and shape of the flame for better performance and NOx reduction. However, the measurement of the processes and components inside the furnace, that could assist in determining the desired conditions, can at times be very difficult due to the hostile hot environment. In an attempt to resolve these problems, the EPRI M&D Center and a core group of EPRI member utilities have undertaken a two-year project with various optical manufacturers, IR manufacturers, and IR specialists, to fully develop an optical lens that will withstand the high furnace temperatures. The purpose of the lens is to explore the possibilities of making accurate high temperature measurements of the furnace processes and components in an ever-changing harsh environment. This paper provides an introduction to EPRI's internal boiler investigation using an IR high temperature lens (HTL). The paper describes the objectives, approach, benefits, and project progress.

  6. NOx Control for Utility Boiler OTR Compliance

    SciTech Connect

    Hamid Farzan; Jennifer L. Sivy

    2005-07-30

    Babcock & Wilcox Power Generation Group (B&W) and Fuel Tech, Inc. (Fuel Tech) teamed to evaluate an integrated solution for NO{sub x} control comprised of B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NO{sub x}OUT{reg_sign}, a selective non-catalytic reduction (SNCR) technology, capable of meeting a target emission limit of 0.15 lb NO{sub x}/10{sup 6} Btu. In a previous project sponsored by the U.S. Department of Energy (DOE), promising results were obtained with this technology from large-scale testing in B&W's 100-million Btu/hr Clean Environment Development Facility (CEDF) which simulates the conditions of large coal-fired utility boilers. Under the most challenging boiler temperatures at full load conditions, NO{sub x} emissions of 0.19 lb/10{sup 6} Btu were achieved firing Powder River Basin coal while controlling ammonia slip to less than 5 ppm. At a 40 million Btu/hr firing rate, NO{sub x} emissions were as low as 0.09 lb/10{sup 6} Btu. Improved performance with this system was proposed for this new program with injection at full load via a convective pass multiple nozzle lance (MNL) in front of the superheater tubes or in the convective tube bank. Convective pass lances represent the current state-of-the-art in SNCR and needed to be evaluated in order to assess the full potential of the combined technologies. The objective of the program was to achieve a NO{sub x} level below 0.15 lb/10{sup 6} Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign} System. Commercial installations of B&W's low-NO{sub x} burner, in combination with overfire air ports using PRB coal, have demonstrated a NO{sub x} level of 0.15 to 0.2 lb/10{sup 6} Btu under staged combustion conditions. The proposed goal of the combustion system (no SNCR) for this project is a NO

  7. Industrial Fuel Flexibility Workshop

    SciTech Connect

    none,

    2006-09-01

    On September 28, 2006, in Washington, DC, ITP and Booz Allen Hamilton conducted a fuel flexibility workshop with attendance from various stakeholder groups. Workshop participants included representatives from the petrochemical, refining, food and beverage, steel and metals, pulp and paper, cement and glass manufacturing industries; as well as representatives from industrial boiler manufacturers, technology providers, energy and waste service providers, the federal government and national laboratories, and developers and financiers.

  8. The potential economic benefit of using parabolic trough collectors to supplement power cycle boilers

    NASA Astrophysics Data System (ADS)

    Schimmel, W. P., Jr.; Lukens, L. L.

    1981-11-01

    An economic analysis is presented for a combined parabolic trough solar/fossil fuel hybrid power plant. Applications are considered for investor-owned utilities and industries with stockholders and bond purchasers. Annual levelized revenues are calculated, based on the capital cost of equipment, annual operations and maintenance, and a rising cost of fossil fuel. The units of heat are considered as equal in value from each source, and project return on equity for an American Southwest user of the hybrid systems are calculated to show an annual project return on equity of 21% for a utility and 25% for an industry in 1985. Analysis of the total fuel replaced by a solar reheat system for a gas-fueled boiler system shows that a 20% reduction in fuel costs can be obtained by a 10% increase in the plant costs to include the solar reheat system furnishing low-temperature heat in 1985.

  9. Boiler MACT Technical Assistance (Fact Sheet)

    SciTech Connect

    Not Available

    2012-03-01

    Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

  10. Explosion in boiler closes Arkansas utility

    SciTech Connect

    Not Available

    1993-08-23

    A major boiler explosion Aug. 11 that seriously injured one worker at the Independence Unit 2 coal-fired powerplant in Newark, Ark., caused extensive damage that will keep the plant closed for several months. The plant is owned by Arkansas Power Light Co., Little Rock. Officials are still trying to determine cause and are assessing damage, though they expect the boiler can be repaired. Etienne Senac, plant manager, says the explosion [open quotes]puffed out[close quotes] but did not rupture the 271-ft-tall boiler and also buckled several buck stays, which hold the boiler to a steel superstructure. The accident took place at 8:30 a.m. as the 842-Mw unit was operating close to full capacity. Senac says the concussion knocked down workers standing 50 ft from the boiler. The explosion pushed ash and molten material out of the bottom of the unit, causing a small fire. One contract worker was seriously burned and hospitalized. Four AP L workers received minor burns.

  11. Boiler chemical cleaning waste management manual

    SciTech Connect

    Behrens, G.P.; Holcombe, L.J.; Owen, M.L.; Rohlack, L.A.; Stohs, M. )

    1992-08-01

    Boiler chemical cleaning waste is generated during power plant outages when the water-side of the boiler and condenser tubes are cleaned to remove built-up scale and corrosion products that reduce heat transfer efficiency. The cleaning agents are designed to remove scale and deposits; thus, the spent cleaning solutions contain dissolved and suspended metals such as iron and copper, with lesser amounts of chromium, magnesium, nickel and zinc. The alternatives for managing boiler chemical cleaning waste include strategies for minimizing the generation of the waste, pretreatment, physical/chemical treatment, ponding, evaporation in the boiler, contract disposal, and reuse in wet scrubbers. The selection of a particular management option will be influenced by the cleaning chemical used, tube metallurgy, environmental regulations, and particulars of the plant such as the facilities and equipment available for treatment and the plant physical layout. The continued evolution of air, water, and solid waste regulations will greatly influence the choices available for cleaning chemicals, vendors, and boiler cleaning waste management options. This manual presents cost information and detailed laboratory and field data on the options available for management of this waste stream.

  12. Fireplace boiler system. Final progress report

    SciTech Connect

    DePalmo, C.R.

    1985-01-01

    The results showed that the fireplace boiler system can generate more heat than a conventional gas fired furnace (because of controls) and can generate higher temperatures at the various supply registers. In addition, the distribution of heat from the fireplace boiler system results in better thermal confort since the furnace fan is continuous rather than intermittent as in a conventional system. It is important to reiterate the fact that the system incorporates a pressure-temperature relief valve and an expansion tank to further alleviate any potential high temperature conditions. The second objective was partially fulfilled in view of the fact that, on a mild summer day (ambient temperature 83/sup 0/F), the fireplace boiler system, operating on incoming service water (75/sup 0/F) generated a cooling effect that could aid a conventional central air conditioning system in providing total house comfort. However, operating alone, only a ventilation effect could be generated. These results showed that with an ice pack, placed on the fireplace boiler, the water temperature rose 5/sup 0/F, depicting the fact that heat transfer was taking place while the water in the system is being circulated. The information gained from these tests results leads one to believe that an ice pack chilled water system, adequately designed, constructed and insulated could be added to the existing fireplace boiler system and a total air conditioning effect could be obtained.

  13. Looking north at the south wall of the boiler house ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking north at the south wall of the boiler house and the waste gas stack. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  14. 3. Partial view of SE sides of Boiler Building (left), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Partial view of SE sides of Boiler Building (left), Incineration Building (to right of stack) and Machine Shop (right). - Pacific Creosoting Plant, Boiler Building, 5350 Creosote Place, Northeast, Bremerton, Kitsap County, WA

  15. 36. REDUCTION PLANT CLOSE VIEW OF FURNACE AND BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. REDUCTION PLANT - CLOSE VIEW OF FURNACE AND BOILER Reduction Plant furnace and boiler used to provide heat for drying the fish and fish offal, in their conversion to meal. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  16. 1. VIEW OS SOUTH FRONT OF BOILER HOUSE, WITH SCALE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW OS SOUTH FRONT OF BOILER HOUSE, WITH SCALE STICK, SHOWING HEAVY SCALES OFFICE TO LEFT, LOOKING NORTH - Marvine Colliery, Boiler House No. 2, West side Boulevard Avenue, between East Parker Street & Route 380, Scranton, Lackawanna County, PA

  17. Chelant enhancement of a polymer boiler water treatment program

    SciTech Connect

    Wallace, S.L.

    1985-09-01

    Four boiler water treatment programs were evaluated for their ability to transport metal ions through 600 psi (41 MPa) waste heat recovery steam generators. Phosphate/sulfite alone failed to transport Ca, Mg, or Fe metal ions through the boiler. The addition of a polymer to the phosphate/sulfite transported Mg through the boiler and aided in the dissolution of Mg from the previously deposited boiler scale. This program also increased the amount of Ca transported through the boiler. The addition of the chelant, VERSENE /sup 1/ 100 (sodium ethylenediaminetetraacetate), to the phosphate/sulfite allowed both Mg and Fe to be transported through the boiler and removed from the scale. The combination of chelant and polymer added to phosphate/ sulfite caused a synergism that allowed Mg, Ca, and Fe to be transported through the boiler and Mg and Ca to be removed from the boiler scale.

  18. 1. VIEW TO EAST, WITH BOILER HOUSE TO LEFT, FILTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW TO EAST, WITH BOILER HOUSE TO LEFT, FILTH HOIST HOUSE TO RIGHT, WITH ENGINE HOUSE AT RIGHT REAR. - Providence Sewage Treatment System, Ernest Street Pumping Station, Boiler House, Ernest Street & Allens Avenue, Providence, Providence County, RI

  19. 3. NORTH ELEVATION OF BOILER HOUSE; PARTIAL NORTH ELEVATION OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. NORTH ELEVATION OF BOILER HOUSE; PARTIAL NORTH ELEVATION OF ENGINE HOUSE, LEFT REAR. - Providence Sewage Treatment System, Ernest Street Pumping Station, Boiler House, Ernest Street & Allens Avenue, Providence, Providence County, RI

  20. 4. VIEW OF WEST AND SOUTH FACADES OF BOILER HOUSE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF WEST AND SOUTH FACADES OF BOILER HOUSE, WITH COAL HOPPERS AT W EST, LOOKING NORTHEAST - Marvine Colliery, Boiler House No. 2, West side Boulevard Avenue, between East Parker Street & Route 380, Scranton, Lackawanna County, PA

  1. 2. EAST SIDE; COAL ASH FROM BOILERS WAS BLOWN INTO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. EAST SIDE; COAL ASH FROM BOILERS WAS BLOWN INTO TANK AT RIGHT, THEN DROPPED INTO RAIL CARS FOR REMOVAL - Rath Packing Company, Boiler Room, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  2. 3. GENERAL VIEW OF BOILER ROOM, LOOKING NORTH; CONTROL PANEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. GENERAL VIEW OF BOILER ROOM, LOOKING NORTH; CONTROL PANEL AT CENTER; BOXLIKE, RIVETED HOUSING AT TOP CENTER CONTAINED AUGER FOR COAL DISTRIBUTION SYSTEM - Rath Packing Company, Boiler Room, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  3. Looking south at a chemical mixing tank for boiler feedwater. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at a chemical mixing tank for boiler feedwater. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  4. 38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN BOILER PLANT LOCATED EAST OF MAIN STEEL PLANT, 1909. (From the Bethlehem Steel Corporation collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  5. Overview of Boiler House showing the Ibeam framework supporting the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Overview of Boiler House showing the I-beam framework supporting the chimney, view facing southwest - Kahului Cannery, Plant No. 28, Boiler House, Sheet Metal and Electrical Shops, 120 Kane Street, Kahului, Maui County, HI

  6. Looking south at boiler feedwater pumps (steam turbine pump on ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at boiler feedwater pumps (steam turbine pump on left, electric motor pump on right). - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  7. 8. VIEW LOOKING SOUTH, SHOWING STEAM BOILER AT WEST END ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW LOOKING SOUTH, SHOWING STEAM BOILER AT WEST END OF MILL. WROUGHT IRON BOILER MADE BY I. & E. GREENWALD COMPANY OF CINCINNATI, OHIO, CIRCA 1880 - Guyn's Mill, Grist Mill, Mundy's Landing & Pauls Mill Roads, Troy, Woodford County, KY

  8. 4. STEAM PLANT MARINE BOILERS WEST OF STEAM PLANT AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. STEAM PLANT MARINE BOILERS WEST OF STEAM PLANT AND SOUTH OF ORIGINAL STEAM PLANT BOILERS, FROM SOUTH. November 13, 1990 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  9. Looking northwest at central boiler house, with 16" skelp mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking northwest at central boiler house, with 16" skelp mill furnace building in foreground. - U.S. Steel National Tube Works, Central Boiler House, Along Monongahela River, McKeesport, Allegheny County, PA

  10. Cost-effectiveness Analysis on Measures to Improve China's Coal-fired Industrial Boiler

    SciTech Connect

    Liu, Manzhi; Shen, Bo; Han, Yafeng; Price, Lynn; Xu, Mingchao

    2015-08-01

    Tackling coal-burning industrial boiler is becoming one of the key programs to solve the environmental problem in China. Assessing the economics of various options to address coal-fired boiler is essential to identify cost-effective solutions. This paper discusses our work in conducting a cost-effectiveness analysis on various types of improvement measures ranging from energy efficiency retrofits to switch from coal to other fuels in China. Sensitivity analysis was also performed in order to understand the impacts of some economic factors such as discount rate and energy price on the economics of boiler improvement options. The results show that nine out of 14 solutions are cost-effective, and a lower discount rate and higher energy price will result in more energy efficiency measures being cost-effective. Both monetary and non-monetary barriers to energy-efficiency improvement are discussed and policies to tackle these barriers are recommended. Our research aims at providing a methodology to assess cost-effective solutions to boiler problems.

  11. Cost-effectiveness Analysis on Measures to Improve China's Coal-fired Industrial Boiler

    DOE PAGES

    Liu, Manzhi; Shen, Bo; Han, Yafeng; Price, Lynn; Xu, Mingchao

    2015-08-01

    Tackling coal-burning industrial boiler is becoming one of the key programs to solve the environmental problem in China. Assessing the economics of various options to address coal-fired boiler is essential to identify cost-effective solutions. This paper discusses our work in conducting a cost-effectiveness analysis on various types of improvement measures ranging from energy efficiency retrofits to switch from coal to other fuels in China. Sensitivity analysis was also performed in order to understand the impacts of some economic factors such as discount rate and energy price on the economics of boiler improvement options. The results show that nine out ofmore » 14 solutions are cost-effective, and a lower discount rate and higher energy price will result in more energy efficiency measures being cost-effective. Both monetary and non-monetary barriers to energy-efficiency improvement are discussed and policies to tackle these barriers are recommended. Our research aims at providing a methodology to assess cost-effective solutions to boiler problems.« less

  12. Operating experience of 75 t/h two stage circulating fluidized bed boiler

    SciTech Connect

    Tang, M.S.; Li, X.; Liu, D.C.

    1999-07-01

    Two 2-stage circulating fluidized bed combustion boilers have been put into operation in the Pacific Ocean Cogeneration Company for 3 years. After being put into operation these boilers had the following problems: Steam Capacity was less than the design value; Fly ash collecting efficiency of the two stage separators was lower, resulting in lower combustion efficiency and higher coal consumption; Refractory bricks of the furnace roof frequently fell off; and Bed temperature at the low part of the combustion chamber was higher than 1,050 C, resulting in lower de-SO{sub x} efficiency. In order to improve combustion efficiency, save fuel and prolong the duration of runs, the following technology improvements have been adopted: Replacing the second stage louver separator with two horizontal louver cyclone separators. This improved the fly ash collecting efficiency; and An additional membrane wall is placed at the furnace roof to support the refractory bricks, prevent refractory bricks from falling off, and prolong the duration of runs. After these improvements, the boiler can run stably at design conditions and the boiler efficiency reaches 80.1%, 5 percentage points higher than before; the bed temperature can be controlled in the range of 900{approximately}950 C; the refractory bricks of the furnace roof have not fallen off.

  13. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  14. Determining heat loss into the environment based on comprehensive investigation of boiler performance characteristics

    NASA Astrophysics Data System (ADS)

    Lyubov, V. K.; Malygin, P. V.; Popov, A. N.; Popova, E. I.

    2015-08-01

    A refined procedure for determining heat loss into the environment from heat-generating installations is presented that takes into account the state of their lining and heat insulation quality. The fraction of radiative component in the total amount of heat loss through the outer surfaces is determined. The results from experimental investigations of the thermal engineering and environmental performance characteristics of a foreign hot-water boiler in firing wood pellets are presented. A conclusion is drawn about the possibility of using such hot-water boilers for supplying heat to low-rise buildings, especially for the conditions of the North-Arctic region. The results from a thermal engineering investigation of wood pellets and furnace residue carried out on installations of a thermal analysis laboratory are presented together with the grain-size composition of fuel and indicators characterizing the mechanical strength of wood pellets. The velocity fields, flue gas flow rates, and soot particle concentrations are determined using the external filtration methods, and the composition of combustion products is investigated using a gas analyzer. The graphs of variation with time of boiler external surface temperature from the moment of achieving the nominal mode of operation and heat loss into the environment for stationary boilers are presented.

  15. Direct contact, binary fluid geothermal boiler

    DOEpatents

    Rapier, P.M.

    1979-12-27

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carryover through the turbine causing corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  16. Direct contact, binary fluid geothermal boiler

    DOEpatents

    Rapier, Pascal M.

    1982-01-01

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  17. Computer simulation of the fire-tube boiler hydrodynamics

    NASA Astrophysics Data System (ADS)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Sheikin, Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  18. Fluidized bed combustion offers replacement option for old boilers

    SciTech Connect

    1997-01-01

    As emission standards begin to tighten and existing boilers grow older, electric utilities are searching for cost-effective and environmentally sound replacements for aging boilers. In the past few years, fluidized bed combustion (FBC) has emerged as a viable replacement option for old, conventional boilers. The results of three case studies involving conversion of existing boilers to FBC are discussed in this paper. 1 ref., 3 tabs.

  19. Super low NO.sub.x, high efficiency, compact firetube boiler

    DOEpatents

    Chojnacki, Dennis A.; Rabovitser, Iosif K.; Knight, Richard A.; Cygan, David F.; Korenberg, Jacob

    2005-12-06

    A firetube boiler furnace having two combustion sections and an in-line intermediate tubular heat transfer section between the two combustion sections and integral to the pressure vessel. This design provides a staged oxidant combustion apparatus with separate in-line combustion chambers for fuel-rich primary combustion and fuel-lean secondary combustion and sufficient cooling of the combustion products from the primary combustion such that when the secondary combustion oxidant is added in the secondary combustion stage, the NO.sub.x formation is less than 5 ppmv at 3% O.sub.2.

  20. Experimental Investigations of the Energy and Environmental Indices of Operation of a Low-Capacity Combined Gas Producer and Hot-Water Boiler

    NASA Astrophysics Data System (ADS)

    Bodnar, L. A.; Stepanov, D. V.; Dovgal‧, A. N.

    2015-07-01

    It has been shown that the introduction of combined gas producers and boilers on renewable energy sources is a pressing issue. A structural diagram of a low-capacity combined gas producer and boiler on renewable energy sources has been given; a bench and procedures for investigation and processing of results have been developed. Experimental investigations of the energy and environmental indices of a 40-kW combined gas producer and hotwater boiler burning wood have been carried out. Results of the experimental investigations have been analyzed. Distinctive features have been established and a procedure of thermal calculation of the double furnace of a lowcapacity combined gas producer and boiler burning solid fuel has been proposed. The calculated coefficients of heat transfer from the gases in the convection bank have been compared with the obtained experimental results. A calculation dependence for the heat transfer from the gases in convection banks of low-capacity hot-water boilers has been proposed. The quantities of harmful emissions from the combined gas producer and boiler on renewable energy sources have been compared with the existing Ukrainian and foreign standards. It has been established that the environmental efficiency of the boiler under study complies with most of the standard requirements of European countries.

  1. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  2. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  3. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  4. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  5. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  6. 35. VIEW LOOKING EAST IN SOUTH END OF EAST BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. VIEW LOOKING EAST IN SOUTH END OF EAST BOILER ROOM. CYLINDRICAL TANKS ARE WORTHINGTON DEAERATORS. THESE REMOVED AIR FROM BOILER FEED WATER TO MINIMIZE CORROSION AND PITTING OF THE BOILER TUBES. AIR REMOVAL ALSO HELPED AVOID THE FORMATION OF FOAM IN THE SYSTEM. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  7. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a..., bolts, or other means of attachment, can be performed by opening up the valves, such mountings or...

  8. Overview of Boiler House and Sheet Metal and Electrical Shops ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Overview of Boiler House and Sheet Metal and Electrical Shops Building (center - with single large chimney), note the monitor on the original section of the Boiler House Building, view facing north - Kahului Cannery, Plant No. 28, Boiler House, Sheet Metal and Electrical Shops, 120 Kane Street, Kahului, Maui County, HI

  9. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... status requirements of 40 CFR part 265, subpart O; (ii) A boiler or process heater with a design heat... 40 CFR part 266, subpart H; or (B) The boiler or process heater has certified compliance with the interim status requirements of 40 CFR part 266, subpart H. (c) Incinerator, boiler, and process...

  10. 23. VIEW FROM CATWALK OF EAST BOILER ROOM LOOKING NORTH. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    23. VIEW FROM CATWALK OF EAST BOILER ROOM LOOKING NORTH. BOILERS 900 AND 901 ARE ON THE LEFT, BOILERS 902 AND 903 ARE ON THE RIGHT. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  11. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... status requirements of 40 CFR part 265, subpart O; (ii) A boiler or process heater with a design heat... 40 CFR part 266, subpart H; or (B) The boiler or process heater has certified compliance with the interim status requirements of 40 CFR part 266, subpart H. (c) Incinerator, boiler, and process...

  12. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  13. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  14. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  15. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  16. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  17. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted...

  18. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... below that for saturated steam at the maximum allowable working pressure of the boiler. (4) Feed pumps... that demanded by the boilers at their required normal operating capacity. (3) River or harbor steam... 46 Shipping 2 2011-10-01 2011-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30...

  19. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... below that for saturated steam at the maximum allowable working pressure of the boiler. (4) Feed pumps... that demanded by the boilers at their required normal operating capacity. (3) River or harbor steam... 46 Shipping 2 2012-10-01 2012-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30...

  20. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... below that for saturated steam at the maximum allowable working pressure of the boiler. (4) Feed pumps... that demanded by the boilers at their required normal operating capacity. (3) River or harbor steam... 46 Shipping 2 2013-10-01 2013-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30...

  1. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  2. TA-2 Water Boiler Reactor Decommissioning Project

    SciTech Connect

    Durbin, M.E.; Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

  3. Benchmarking boiler tube failures - Part 1

    SciTech Connect

    Patrick, J.; Oldani, R.; von Behren, D.

    2005-10-01

    Boiler tube failures continue to be the leading cause of downtime for steam power plants. That should not be a surprise; a typical steam generator has miles of tubes that operate at high temperatures and pressures. Are your experiences comparable to those of your peers? Could you learn something from tube-leak benchmarking data that could improve the operation of your plant? The Electric Utility Cost Group (EUCG) recently completed a boiler-tube failure study that is available only to its members. But Power magazine has been given exclusive access to some of the results, published in this article. 4 figs.

  4. Heat pipe waste heat recovery boilers

    NASA Astrophysics Data System (ADS)

    Littwin, D. A.; McCurley, J.

    The use of heat pipes as transport devices in waste heat recovery boilers is examined. Test results show that heat pipes can efficiently extract heat from the hot gas stream and transfer it inside the pressure vessel for the steam generation process. The benefits of incorporating heat pipes into the design of waste heat recovery boilers include a highly compact package, a significant reduction in thermally induced stresses, double isolation of the steam from the heat source, an extended surface for improved efficiency in heat extraction, improved circulation and stability in the boiling regime, easy cleaning, individually replaceable tubes, and low flue gas pressure drop.

  5. Orimulsion -- Viability as a repowering fuel

    SciTech Connect

    Khan, S.

    1996-12-31

    Orimulsion, an emulsion of natural bitumen and water produced in the Orinoco region of Venezuela, has been established as a viable fuel alternative for boilers. In terms of the fluidity property, Orimulsion is similar to oil. The same basic firing principles, therefore, apply to both fuels, thus affording an opportunity for consideration of Orimulsion as a repowering fuel in existing fossil fuel-fired boilers. The objective of this paper is to examine the viability of utilizing Orimulsion as a repowering fuel. The information presented in this paper is based on many years of Bechtel`s involvement with Orimulsion, which has included detailed technical and economic evaluation of Orimulsion switch in existing power plants, developmental activities for new power plant projects considering Orimulsion as the primary fuel, and assistance in the evaluation of Orimulsion test burn results.

  6. Automated boiler combustion controls for emission reduction and efficiency improvement. Quarterly report, August 15--November 15, 1995

    SciTech Connect

    1995-12-31

    Control Techtronics International (CTI) is conducting a project to reduce air emissions and increase efficiency in coal fired boilers in Krakow, Poland and to create a commercial venture in Poland which can act as a leader for efficient combustion in boilers throughout the region. To achieve the technical goals of the project, CTI will use a three part program as follows: analyze the fuel specifications of a given plant and recommend modifications as necessary; apply automatic combustion controls systems to the boilers; and train plant operators in proper plant operation as well as proper use of control systems. To achieve the commercial goals, CTI will form a commercial venture in Poland to market and service the CTI program after successful demonstration.

  7. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    NASA Astrophysics Data System (ADS)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  8. Final test report on the combustion of solvent-refined coal in a 100 hp firetube boiler

    SciTech Connect

    Pan, Y.S.; Wieczenski, D.E.; Snedden, R.B.; Bellas, G.T.; Joubert, J.I.; Curio, A.R.; Wildman, D.J.

    1982-01-01

    Although solid Solvent-Refined Coal (SRC-I) was burned successfully in a coal-designed utility boiler in 1977, the feasibility of using this fuel in more compact oil- or gas-designed units at signficantly higher heat liberation rates remained uncertain. Combustion tests were conducted at the Pittsburgh Energy Technology Center using a 100 hp (3450 lb of steam per hour) firetube boiler, designed to burn No. 6 oil. The fuel was produced at an SRC pilot plant in Wilsonville, Alabama, from high-sulfur Kentucky coal, and 0.8% sulfur and 0.3% ash. In the combustion tests, SRC was fed to the boiler in three different physical forms: (1) a slurry composed of 70% by weight SRC-I process solvent and 30% by weight solid SRC pulverized to 92% minus 200 mesh; (2) a molten liquid at approx. 600/sup 0/F, using superheated steam at 800/sup 0/F for atomization, and preheated combustion air at 400/sup 0/F in a conventional oil burner; and (3) a solid, pulverized to 90% minus 325 mesh, using preheated secondary combustion air at 550/sup 0/F. The slurry and molten forms were burned at full boiler load at a heat liberation rate of 184,000 Btu/ft/sup 3/-hr. Carbon conversion efficiencies were generally 99.7% or greater, and boiler efficiencies were about 82%, the same as when burning No. 6 fuel oil. The pulverized SRC was burned at approx. 50% of full boiler load (1656 to 1803 lb of steam per hour) due to the limitations on the burner that was available. Carbon conversion efficiencies ranged from 98.6 to 99.6%, and boiler efficiency again was about 82%. The test results indicate that SRC-I, including the solid form, can probably be burned without derating in larger oil-designed industrial boilers of watertube design. Such units usually operate at heat liberation rates in the range of 25,000-50,000 Btu/ft/sup 3/-hr, significantly lower than rates employed in these tests.

  9. Have you looked in the boiler room lately

    SciTech Connect

    Parker, S.A. )

    1991-01-01

    The advances in energy management in the past ten years have been excellent. However with those advances it is important not to forget the basics, especially those in boiler energy management. The objective of this paper is to provide an incentive to examine any old boiler rooms. The first section describes Oklahoma State University's Boiler Tune Up Program, the underlying foundation and basis for the findings presented in this paper. Then, the paper provides a list of some basic opportunities that were found in OSU's boiler surveys. Finally, the paper concludes with an overview of the results of the OSU boiler program.

  10. A critical review of boiler controls for improved efficiency

    SciTech Connect

    Kaya, A.

    1988-08-01

    Control of industrial equipment has improved with concerns for energy conservation and powerful low-cost microprocessors. These control system have been applied to boilers regardless of where they are used and their size. This paper addresses some critical issues and misconceptions about boiler controls. Combustion control is sometimes shown to be the primary control for a boiler and drum level control is included within the combustion control loops. But many important control loops are omitted, although they are related to combustion and boiler controls. In addition, literature is not cited on boiler control, which has over 60 years of history.

  11. New thinking for the boiler room.

    PubMed

    Rose, Wayne

    2008-09-01

    Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction. PMID:18822819

  12. Is That Boiler Ready To Blow?

    ERIC Educational Resources Information Center

    Robinson, Glenn S.; Trombley, Robert E.

    2001-01-01

    Discusses implementation of a thorough assessment program to determine the condition of boilers, pressure vessels and other plant equipment to determine the feasibility of part or entire system replacement. Assessment basics are examined as are tips for selecting the right inspection and engineering contractor for assessments. (GR)

  13. Digital radiographic systems detect boiler tube cracks

    SciTech Connect

    Walker, S.

    2008-06-15

    Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

  14. Micronized coal solves mushroom grower's boiler headaches

    SciTech Connect

    Reason, J.

    1984-03-01

    A brief account is given of a Utah mushroom grower who has replaced two underfeed stoker-fired boilers requiring 7 attendants by an ultra-fine pulverised coal-fired system. The coal is ground in a proprietary rotary grinder to 80% through a 325-mesh screen. Information is presented on the mill and the special refractory burners required.

  15. Microphone Detects Boiler-Tube Leaks

    NASA Technical Reports Server (NTRS)

    Parthasarathy, S. P.

    1985-01-01

    Unit simple, sensitive, rugged, and reliable. Diaphragmless microphone detects leaks from small boiler tubes. Porous plug retains carbon granules in tube while allowing pressure changes to penetrate to granules. Has greater life expectancy than previous controllers and used in variety of hot corrosive atmospheres.

  16. 40 CFR 63.11220 - When must I conduct subsequent performance tests or fuel analyses?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Industrial, Commercial, and Institutional Boilers Area Sources Continuous Compliance Requirements § 63.11220 When must I conduct subsequent performance tests or fuel analyses? (a) If your boiler has a heat input... performance (stack) tests according to § 63.11212 on a triennial basis, except as specified in paragraphs...

  17. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    SciTech Connect

    Patel, R.; Borio, R.W.; Liljedahl, G.; Miller, B.G.; Scaroni, A.W.; McGowan, J.G.

    1995-12-31

    The development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 and the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment. Economics may one day dictate that it makes sense to replace oil or natural gas with coal in boilers that were originally designed to burn these fuels. The objective of the current program is to demonstrate the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of this overall objective, the following specific areas were targeted: A coal handling/preparation system that can meet the technical requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; Maintaining boiler thermal performance in accordance with specifications when burning oil or natural gas; Maintaining NOx emissions at or below 0.6 lb/MBtu; Achieving combustion efficiencies of 98% or higher; and Calculating economic payback periods as a function of key variables. The overall program has consisted of five major tasks: (1) A review of current state-of-the-art coal firing system components; (2) Design and experimental testing of a prototype HEACC burner; (3) Installation and testing of a HEACC system in a commercial retrofit application; (4) Economic evaluation of the HEACC concept for retrofit applications; and (5) Long term demonstration under commercial user demand conditions. This paper will summarize the latest key experimental results (Task 3) and the economic evaluation (Task 4) of the HEACC concept for retrofit applications. 28 figs., 6 tabs.

  18. A study of LNCFS III coal burners on boiler waterwall tube wastage

    SciTech Connect

    Abbott, R.C.; Gordon, C.M.; Saunders, M.M.; Bray, A.J.

    1996-07-01

    Ultrasonic Testing (UT) of waterwall tubing of a tangentially-fired, sub-critical boiler at Milliken Station of New York State Electric and Gas (NYSEG) was undertaken to determine the effects of the newly installed low NO{sub x} firing system on waterwall tube wastage. During a 1993 outage, the pulverized coal-fired boiler was equipped with an ABB CE Low NO, Concentric Firing System (LNCFS) of the third generation (III) including Staged Overfire Air (SOFA) and a coal pulverizing system capable of improving mill fineness by approximately 30 percent. The study was in conjunction with a Department of Energy Clean Coal Demonstration Project. Three separate thickness, surveys were compared using the Electric Power Research Institute`s (EPRI) Boiler Maintenance Workstation (BMW). The Tube Condition Module of BMW compared a total of 20,556 test locations of the three surveys. The evaluations of the surveys indicate that the short-term effect of low NO{sub x} firing with LNCFS III and increased fineness has moderately reduced the remaining life of the carbon steel boiler tubing in selected locations of the waterfall. Approximately 5 percent of the test locations are experiencing an annual tube wastage of 0.008 inches or greater. Additional testing and analyses are recommended to better understand the longer term effects of the low NO{sub x} firing system and the wastage of selected tubing The influence of boiler operating parameters, such as cyclic duty, proportioning of secondary air, or fuel changes, on waterwall tube wastage should also be evaluated over a longer operating period.

  19. Stress Assisted Corrosion in Boiler Tubes - Failure Analysis

    SciTech Connect

    Singh, Preet M; Pawel, Steven J; Yang, Dong; Mahmood, Jamshad

    2007-01-01

    Stress assisted corrosion (SAC) of carbon steel boiler tubes is one of the major causes of waterside failure in industrial boilers. SAC is a major concern for kraft recovery boilers in the pulp and paper industry as any water leak into the furnace can cause a smelt-water explosion in the boiler. Failed carbon steel boiler tubes from different kraft recovery boilers were examined to understand the role of carbon steel microstructure on crack initiation and SAC crack morphology. A number of carbon steel tubes showed a deep decarburized layer on the inner surface (water-touched) and also an unusually large grain size at the inner tube surface. SAC cracks were found to initiate in these areas with large-graineddecarburized microstructure. Tubes without such microstructure were also found to have SAC cracks. It was found that the decarburization and large grained microstructure may facilitate initiation and growth but is not necessary for SAC of carbon steel boiler tubes.

  20. University picks Riley Stoker to supply fluidized bed boiler

    SciTech Connect

    Block, P.

    1986-02-17

    By installing a circulating fluidized bed boiler rather than a conventional coal-fired boiler, the University of Missouri expects to save $500,000 a year in pollution control costs and $80,000 a year in coal costs. The new $6 million, 200,000 pound per hour boiler, manufactured by Riley Stoker Corp., Worcester, Mass., cost about $1 million more than a conventional stoker-fired boiler, and should pay for itself in combined coal and lime savings in less than two years, according to Bob Bibb, president of Bibb and Associates, Shawnee Mission, Kan., the engineering firm that aided university officials in evaluating bids for the project. As part of the project, two steam turbines will be connected: one 19.5 MW unit to the new boiler and a 14.5 MW unit to an existing boiler. The turbine on the existing boiler will be used for backup power when the first turbine is inoperative.

  1. Computer simulation of vortex combustion processes in fire-tube boilers

    NASA Astrophysics Data System (ADS)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Kudryashova, Lidiya D.; Tshelkunova, Anastasiya V.

    2015-01-01

    The article describes computer simulation of the turbulent methane-air combustion in a fire-tube boiler furnace. Computer simulations performed for variants of once-through fire-tube furnace and reversive flame furnace. Options with various twist parameters of the fuel-air jet were examined. The flame structure has been determined computationally, contours of average speed, temperature and concentrations have been acquired. The results of calculations are presented in graphical form. Dependence of construction characteristics on vortex aerodynamic parameters was estimated. Turbulent combustion of natural gas in the reverse flame of fire-tube boiler was studied by means of the ANSYS Fluent 12.1.4 engineering simulation software.

  2. Review of Individual Technology Assessment Reports (ITAR) for industrial boiler applications

    SciTech Connect

    Archer, T.; Bakshi, P.; Weisenberg, I.J.

    1980-01-01

    Eight Individual Technology Assessment Reports and one Background Study in Support of New Source Performance Standards for Industrial Boilers are reviewed. These ITARs were prepared for the EPA and include studies of particulate control, flue-gas desulfurization, fluidized-bed combustion, NO/sub x/ combustion modification, NO/sub x/ flue-gas treatment, coal cleaning, synthetic fuels, and oil cleaning. The ITARs provide engineering and cost data for the air pollution control technologies that will be required to meet the New Source Performance Standards for industrial boilers. The pollutants considered were SO/sub x/, NO/sub x/, and particulates. Each ITAR is reviewed from the standpoint of engineering, demonstrated technology, and costing methodology. The cost review includes a comparison of the costing methodology of each ITAR with the costing methodology recommended by the EPA background document.

  3. NO{sub x} and CO: Semi-empirical models for boilers

    SciTech Connect

    Colannino, J.

    1997-09-01

    This paper presents linear models for correlating NO{sub x} and CO in boilers and related combustion equipment. The form of the models is derived from theoretical considerations. The few adjustable parameters are fitted with least squares coefficients. The resulting semi-empirical models may be used to correlate NO{sub x} as a function of boiler load, oxygen concentration, and degree of FGR, water, steam or diluent injection, burners out of service, air staging, nitrogen content in the fuel, and selective non-catalytic reduction (SNCR) or selective catalytic reduction (SCR). The model is also suitable for--and has been successfully applied to--feedforward control and predictive emissions modeling.

  4. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    SciTech Connect

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  5. Emissions During Co-Firing of RDF-5 with Coal in a 22 t/h Steam Bubbling Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Wan, Hou-Peng; Chen, Jia-Yuan; Juch, Ching-I.; Chang, Ying-Hsi; Lee, Hom-Ti

    The co-firing of biomass and fossil fuel in the same power plant is one of the most important issues when promoting the utilization of renewable energy in the world. Recently, the co-firing of coal together with biomass fuel, such as "densified refuse derived fuel" (d-RDF or RDF-5) or RPF (refuse paper & plastic fuel) from waste, has been considered as an environmentally sound and economical approach to both waste remediation and energy production in the world. Because of itscomplex characteristics when compared to fossil fuel, potential problems, such as combustion system stability, the corrosion of heat transfer tubes, the qualities of the ash, and the emissionof pollutants, are major concerns when co-firing the biomass fuel with fossil fuel in a traditional boiler. In this study, co-firing of coal with RDF-5 was conducted in a 22t/h bubbling fluidized bed (BFB) steam boiler to investigate the feasibility of utilizing RDF-5 as a sustainable fuels in a commercial coal-fired steam BFB boiler. The properties of the fly ash, bottom ash, and the emission of pollutants are analyzed and discussed in this study.

  6. Combine waste-to-energy, recycling with fluid-bed boiler

    SciTech Connect

    Murphy, M.L.

    1995-04-01

    This article describes a plant that will be the first to incorporate a fluidized-bed boiler to burn refuse-derived fuel exclusively. An effective long-term solid-waste management program will soon be a reality for Bladen, Cumberland, and Hoke counties, North Carolina. The key element of the program is a 600-ton/day waste-to-energy (WTE) facility, scheduled to begin commercial operation later this year. The BCH Energy project, which gets its name from the initials of the three counties it serves, will become the first fluidized-bed boiler in the US designed to be fueled solely by refuse-derived fuel (RDF). As such, it provides an innovative and efficient approach to solid-waste management in several ways: (1) Maximizes community participation in a recovery and recycling effort. (2) Maximizes additional waste handling and hauling efforts. (3) Significantly reducing waste flow into landfill. (4) Eliminating use of fossil fuel for a nearby chemical plant`s energy load. (5) Substantially improves air quality through use of the latest combustion and emissions control technology.

  7. Climate Change Fuel Cell Program

    SciTech Connect

    Alice M. Gitchell

    2006-09-15

    A 200 kW, natural gas fired fuel cell was installed at the Richard Stockton College of New Jersey. The purpose of this project was to demonstrate the financial and operational suitability of retrofit fuel cell technology at a medium sized college. Target audience was design professionals and the wider community, with emphasis on use in higher education. ''Waste'' heat from the fuel cell was utilized to supplement boiler operations and provide domestic hot water. Instrumentation was installed in order to measure the effectiveness of heat utilization. It was determined that 26% of the available heat was captured during the first year of operation. The economics of the fuel cell is highly dependent on the prices of electricity and natural gas. Considering only fuel consumed and energy produced (adjusted for boiler efficiency), the fuel cell saved $54,000 in its first year of operation. However, taking into account the price of maintenance and the cost of financing over the short five-year life span, the fuel cell operated at a loss, despite generous subsidies. As an educational tool and market stimulus, the fuel cell attracted considerable attention, both from design professionals and the general public.

  8. Superclean coal-water slurry combustion testing in an oil-fired boiler. Semiannual technical progress report, August 15, 1991--February 15, 1992

    SciTech Connect

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  9. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    SciTech Connect

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  10. Oxy-Combustion Boiler Material Development

    SciTech Connect

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  11. Oxy-Combustion Boiler Material Development

    SciTech Connect

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  12. Startup, Commissioning and Operation of Fenyi 100MW CFB Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Zhiwei; Yu, Wugao; Bo, Shi

    The first 100MW CFB boiler, designed by the Thermal Power Research Institute and manufactured by Harbin Boiler Company Limited, has been successfully running in Jiangxi Fenyi Power Plant since 2003. Local high ash content anthracite and lean coal that are very difficult to burn out are used in the 100 MW CFB boiler. The results of the 100MW CFB boiler shows that the CFB boiler can run in 30% MCR and startup with two under bed burners, and the boiler efficiency higher than 88% can be got after the combustion modification test. The CFB boiler can be operated with full load and reaches design parameters. The emissions of NO, N2O and CO are less than 7Omg/m3, 30mg/m3, and 125mg/m3, respectively, and SO2 less than 400mg/m3 after limestone injection. The bottom ash temperature from bed ash coolers is less than 120°C after its modification. Coal blockage at the coal storage silo is the main problem influencing the CFB boiler continuous operation. The running experiences for 5 years proved that the CFB boiler performance is successful, and the results were applied in 210 MW and 330 MW CFB Boiler design of Fenyi Power Plant.

  13. 32. (Credit CBF) Boilers in the McNeil Street Station, November ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. (Credit CBF) Boilers in the McNeil Street Station, November 1911: two 100 hp Atlas boilers and one Chattanooga boiler. The Atlas boilers were installed c1892, the Chattanooga boiler c1897. - McNeil Street Pumping Station, McNeil Street & Cross Bayou, Shreveport, Caddo Parish, LA

  14. Stationary Engineers Apprenticeship. Related Training Modules. 12.1-12.9. Boilers.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This learning module, one in a series of 20 related training modules for apprentice stationary engineers, deals with boilers. Addressed in the individual instructional packages included in the module are the following topics: firetube and watertube boilers; boiler construction; procedures for operating and cleaning boilers; and boiler fittings,…

  15. Maximising safety in the boiler house.

    PubMed

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation. PMID:23573684

  16. Maximising safety in the boiler house.

    PubMed

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

  17. Waste combustion in boilers and industrial furnaces

    SciTech Connect

    1996-12-31

    This publication contains technical papers published as they were presented at a recent specialty conference sponsored by the Air & Waste Management Association, titled Waste Combustion in Boilers and Industrial Furnaces, held March 26-27, 1996, in Kansas City, Missouri. Papers touch on compilance concerns for air pollution, air monitoring methodologies, risk assessment, and problems related to public anxiety. Separate abstracts have been indexed into the database from this proceedings.

  18. Development of burner flame diagnostic system for utility boilers

    SciTech Connect

    Ito, F. ); Watanabe, N.; Misono, K.Y. ); Miyamae, S.; Hashimoto, H.; Tagami, I. )

    1990-01-01

    The combustion monitoring system in utility boilers generally consists of equipment for analyzing O{sub 2}, NO{sub x} and dust in flue gas at the boiler exit. The burner flame diagnostic system developed in this research is comprised of optical probes, optical fibers connecting the burners to a multispectrometer through an optical scanner for multiple burners of the boiler and computer for evaluating flame behavior, so as to serve precise spectroscopic analysis. This research began with a small size test furnace in order to derive combustion evaluation indices, thus successfully leading to theoretical expression in application to a large scale utility boiler. A ploto-type system was mounted on a 350 MW boiler with test result that clearly demonstrate this system to be effective for precise evaluation of individual burners of the boiler.

  19. A Rule-Based Industrial Boiler Selection System

    NASA Astrophysics Data System (ADS)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  20. 46 CFR 63.15-3 - Fuel system.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... (incorporated by reference, see 46 CFR 63.05-1) meet the requirements of this section. ... 46 Shipping 2 2014-10-01 2014-10-01 false Fuel system. 63.15-3 Section 63.15-3 Shipping COAST... General Requirements § 63.15-3 Fuel system. (a) Firing of an automatic auxiliary boiler by natural gas...

  1. 46 CFR 63.15-3 - Fuel system.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... (incorporated by reference, see 46 CFR 63.05-1) meet the requirements of this section. ... 46 Shipping 2 2012-10-01 2012-10-01 false Fuel system. 63.15-3 Section 63.15-3 Shipping COAST... General Requirements § 63.15-3 Fuel system. (a) Firing of an automatic auxiliary boiler by natural gas...

  2. 46 CFR 63.15-3 - Fuel system.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... (incorporated by reference, see 46 CFR 63.05-1) meet the requirements of this section. ... 46 Shipping 2 2013-10-01 2013-10-01 false Fuel system. 63.15-3 Section 63.15-3 Shipping COAST... General Requirements § 63.15-3 Fuel system. (a) Firing of an automatic auxiliary boiler by natural gas...

  3. 46 CFR 63.15-3 - Fuel system.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... (incorporated by reference, see 46 CFR 63.05-1) meet the requirements of this section. ... 46 Shipping 2 2011-10-01 2011-10-01 false Fuel system. 63.15-3 Section 63.15-3 Shipping COAST... General Requirements § 63.15-3 Fuel system. (a) Firing of an automatic auxiliary boiler by natural gas...

  4. 46 CFR 63.15-3 - Fuel system.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... (incorporated by reference, see 46 CFR 63.05-1) meet the requirements of this section. ... 46 Shipping 2 2010-10-01 2010-10-01 false Fuel system. 63.15-3 Section 63.15-3 Shipping COAST... General Requirements § 63.15-3 Fuel system. (a) Firing of an automatic auxiliary boiler by natural gas...

  5. Achieving New Source Performance Standards (NSPS) Emission Standards Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion

    SciTech Connect

    Wayne Penrod

    2006-12-31

    The objective of this project was to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub X} emission levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project plan consisted of the integration of low-NO{sub X} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The plan included the use of sophisticated neural networks or other artificial intelligence technologies and complex software to optimize several operating parameters, including NO{sub X} emissions, boiler efficiency, and CO emissions. The program was set up in three phases. In Phase I, the boiler was equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler was equipped with burner modifications designed to reduce NO{sub X} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler was to be equipped with an overfire air system to permit deep reductions in NO{sub X} emissions. Integration of the overfire air system with the improvements made in Phases I and II would permit optimization of boiler performance, output, and emissions. This report summarizes the overall results from Phases I and II of the project. A significant amount of data was collected from the combustion sensors, coal flow monitoring equipment, and other existing boiler instrumentation to monitor performance of the burner modifications and the coal flow balancing equipment.

  6. ACHIEVING NEW SOURCE PERFORMANCE STANDARDS (NSPS) EMISSION STANDARDS THROUGH INTEGRATION OF LOW-NOx BURNERS WITH AN OPTIMIZATION PLAN FOR BOILER COMBUSTION

    SciTech Connect

    Wayne Penrod; David Moyeda

    2003-07-01

    The objective of this project is to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub x} emissions levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project consists of the integration of low-NO{sub x} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The project includes the use of sophisticated neural networks or other artificial intelligence technologies and complex software that can optimize several operating parameters, including NO{sub x} emissions, boiler efficiency, and CO emissions. The program is being performed in three phases. In Phase I, the boiler is being equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler will be equipped with burner modifications designed to reduce NO{sub x} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler will be equipped with an overfire air system to permit deep reductions in NO{sub x} emissions to be achieved. Integration of the overfire air system with the improvements made in Phases I and II will permit optimization of the boiler performance, output, and emissions. During this reporting period, efforts were focused on completion of Phase I and Phase II activities. The low-NO{sub x} burner modifications, the coal flow dampers, and the coal flow monitoring system were procured and installed during a boiler outage in March 2003. During this reporting period, optimization tests were performed to evaluate system performance and identify optimum operating conditions for the installed equipment. The overfire air system process design activities and preliminary engineering design were completed.

  7. ACHIEVING NEW SOURCE PERFORMANCE STANDARDS (NSPS) EMISSION STANDARDS THROUGH INTEGRATION OF LOW-NOx BURNERS WITH AN OPTIMIZATION PLAN FOR BOILER COMBUSTION

    SciTech Connect

    Wayne Penrod; David Moyeda

    2003-04-01

    The objective of this project is to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub x} emissions levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project consists of the integration of low-NO{sub x} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The project includes the use of sophisticated neural networks or other artificial intelligence technologies and complex software that can optimize several operating parameters, including NO{sub x} emissions, boiler efficiency, and CO emissions. The program is being performed in three phases. In Phase I, the boiler is being equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler will be equipped with burner modifications designed to reduce NO{sub x} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler will be equipped with an overfire air system to permit deep reductions in NO{sub x} emissions to be achieved. Integration of the overfire air system with the improvements made in Phases I and II will permit optimization of the boiler performance, output, and emissions. During this reporting period, efforts were focused on Phase I and Phase II activities. The furnace sensors were procured and installed in February 2003. Baseline testing was performed following the sensor installation. The low-NO{sub x} burner modifications, the coal flow dampers, and the coal flow monitoring system were procured and installed during a boiler outage in March 2003. Process design activities were performed to support design of the equipment installed and to develop specifications for the overfire air system. The overfire air system preliminary engineering design was initiated.

  8. 22. (Credit JTL) Detail, south elevation of boiler room; view ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. (Credit JTL) Detail, south elevation of boiler room; view looking NNW at Adolphous Custodis stack base (1900), boiler room doors, boiler backheads and edge of old high service pump room. Note joint in bricks to right of Poller room doors showing extent of wall replacement when doors were installed. - McNeil Street Pumping Station, McNeil Street & Cross Bayou, Shreveport, Caddo Parish, LA

  9. 36. VIEW OF SOUTH END OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. VIEW OF SOUTH END OF EAST BOILER ROOM LOOKING SOUTHWEST. THE CYLINDRICAL TANKS IN THE FOREGROUND CONTAIN AN ION-EXCHANGE RESIN FOR REMOVING CALCIUM FROM THE BOILER FEED TO REDUCE WATER "HARDNESS". THE SHALLOW TANK IN THE RIGHT BACKGROUND IS A DIATOMACEOUS EARTH FILTER TO REMOVE PARTICULATE MATTER FROM THE BOILER FEED. THE ION-EXCHANGE WATER SOFTENING SYSTEM WAS INSTALLED IN 1977. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  10. 33. 20HORSE POWER VERTICAL BOILER WAS MANUFACTURED BY ORR & ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. 20-HORSE POWER VERTICAL BOILER WAS MANUFACTURED BY ORR & SEMBOWER, FROM READING, PA. IT WAS INSTALLED IN 1929 TO REPLACE THE ORIGINAL BOILER. THE BOILER PROVIDED STEAM TO THE STEAM ENGINE. TO LUBRICATING THE DIE OF THE BRICK AUGER, AND TO THE STEAM PIPES OF THE DRYING ROOM ON THE FLOOR ABOVE. - Moravian Pottery & Tile Works, Southwest side of State Route 313 (Swamp Road), Northwest of East Court Street, Doylestown, Bucks County, PA

  11. Contributions to the use of macrosounds for boiler decrusting

    NASA Technical Reports Server (NTRS)

    Bradeteanu, C.

    1974-01-01

    The results of an investigation indicate the following: (1) The deposition of incrustations on the heating surfaces of steam boilers can be prevented by inserting between heating surface and water an insulating layer on which the boiler incrustation will be deposited. (2) The insulating layer reduces the coefficient of heat transmission by 2%. (3) The insulating layer can be removed by macrosounds with a frequency of about 20 kHz, after any interval of boiler operation.

  12. 16. View into interior steam spaces of boiler above fireboxes ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. View into interior steam spaces of boiler above fireboxes through manhole (see photo VT-14-16 for manhole location). Tops-or crown sheets--of fireboxes show below. Vertical and inclined bars are stays used to hold boiler together and reinforce flat plates under pressure. Note water level used in boilers indicated by scale encrustation on stays. (Threaded stud in extreme foreground belongs to manhole cover opened for purposed of photography.) - Ferry TICONDEROGA, Route 7, Shelburne, Chittenden County, VT

  13. Combine waste-to-energy, recycling with fluid-bed boiler

    SciTech Connect

    Murphy, M.L.

    1995-09-01

    An effective long-term solid-waste management program will soon be a reality for Bladen, Cumberland, and Hoke counties, North Carolina. The key element of the program is a 600-ton/day waste-to-energy (WTE) facility, scheduled to begin commercial operation later this year. The BCH Energy project, which gets its name from the initials of the three counties it serves, will become the first fluidized-bed boiler in the US designed to be fueled solely by refuse-derived fuel (RDF). As such, it provides an innovative and efficient approach to solid-waste management in several ways: (1) maximimizes community participation in a recovery and recycling effort; (2) maximizes additional waste handling and hauling efforts; (3) significantly reducing waste flow into landfill; (4) eliminating use of fossil fuel for a nearby chemical plant`s energy load; and (5) substantially improves air quality through use of the latest combustoin and emissions control technology.

  14. Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers

    SciTech Connect

    Not Available

    1991-01-01

    LNS Burner design effort during this period focussed on the analysis of LNS Burner heat transfer, review and approval of fabrication drawings, completion of LNS Burner boiler flow modelling and the continued development of the slag screen model. Balance of plant engineering indude d the finalization of roof and wall details for the Fuel Preparation Building, structural checks associated with installation of equipment in the existing plant, the design of the fire fighting and ventilation systems for the Fuel Preparation Building and the preparation of P ID's for the materials handling facilities. Work continued on the preparation of P ED's for the fuel oil system and the instrument air and service air systems, the preparation of equipment lists and system descriptions, detailed design documentation for powering and control of major electrical components and preparation of the instrument index. Work on electrical design details for the instrumentation and minor control devices has been started.

  15. Assessment of factors affecting boiler tube lifetime in waste-fired generators: New opportunities for research and technology development

    SciTech Connect

    Wright, I.; Krause, H.H.

    1996-07-01

    The disposal of municipal solid waste (MSW) is a major problem in numerous communities in the United States. In this country, approximately 195.7 million tons of MSW were produced in 1990 of which 17 percent was recovered for recycling or composting, 16 percent was combusted, and about 67 percent was disposed of in landfills. This paper discusses the combustion of refuse derived fuels and municipal wastes. The corrosion of the alloys used in boilers is described.

  16. 40 CFR 63.7515 - When must I conduct subsequent performance tests, fuel analyses, or tune-ups?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters Testing, Fuel... in the operation of the individual boiler or process heater or air pollution control equipment that... unless the stack test is conducted for HCl. The requirement to test at maximum mercury input level...

  17. 46 CFR 167.45-40 - Fire-fighting equipment on nautical school ships using oil as fuel.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... steam propelled nautical school ship of over 1,000 gross tons having one boiler room there shall be..., an extinguisher of the above type shall be provided in each boiler room. On every steam propelled... Requirements § 167.45-40 Fire-fighting equipment on nautical school ships using oil as fuel....

  18. 46 CFR 167.45-40 - Fire-fighting equipment on nautical school ships using oil as fuel.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... steam propelled nautical school ship of over 1,000 gross tons having one boiler room there shall be..., an extinguisher of the above type shall be provided in each boiler room. On every steam propelled... Requirements § 167.45-40 Fire-fighting equipment on nautical school ships using oil as fuel....

  19. 46 CFR 167.45-40 - Fire-fighting equipment on nautical school ships using oil as fuel.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... steam propelled nautical school ship of over 1,000 gross tons having one boiler room there shall be..., an extinguisher of the above type shall be provided in each boiler room. On every steam propelled... Requirements § 167.45-40 Fire-fighting equipment on nautical school ships using oil as fuel....

  20. 13. RW Meyer Sugar Mill: 18761889. Engine and boiler house, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. RW Meyer Sugar Mill: 1876-1889. Engine and boiler house, ca. 1881. Locomotive-type, fire-tube, portable boiler, no. I model. Manufactured by Ames Iron Works, Oswego, New York, 1879. 120 lbs./sq. in. working pressure, 66 sq. ft. heating surface in tubes. View: Historical view, 1934, from T.T. Waterman Collection, Hawaiian Sugar Planters' Association. View shows engine and boiler house structure intact. The water and pressure gauge to the right of the boiler are in more complete condition than in 1978 views. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  1. Cost and performance of Group 2 boiler NOx controls

    SciTech Connect

    Khan, S.; Maibodi, M.; Srivastava, R.

    1997-12-31

    This paper presents the results of a study conducted to assist EPA in developing the Phase II NO{sub x} rule under Title IV of the Clean Air Act Amendment of 1990 (the Act). The specific purpose of this study was to assess the performance and capital and total levelized costs of NO{sub x} controls pertinent to Group 2 boilers. Group 2 boilers are all coal-fired boilers that are not dry-bottom wall-fired and tangentially fired and include cell burner-fired, cyclone-fired, wet-bottom, vertically fired, stoker-fired, and fluidized-bed boilers.

  2. Minimum separation distances for natural gas pipeline and boilers in the 300 area, Hanford Site

    SciTech Connect

    Daling, P.M.; Graham, T.M.

    1997-08-01

    The U.S. Department of Energy (DOE) is proposing actions to reduce energy expenditures and improve energy system reliability at the 300 Area of the Hanford Site. These actions include replacing the centralized heating system with heating units for individual buildings or groups of buildings, constructing a new natural gas distribution system to provide a fuel source for many of these units, and constructing a central control building to operate and maintain the system. The individual heating units will include steam boilers that are to be housed in individual annex buildings located at some distance away from nearby 300 Area nuclear facilities. This analysis develops the basis for siting the package boilers and natural gas distribution systems to be used to supply steam to 300 Area nuclear facilities. The effects of four potential fire and explosion scenarios involving the boiler and natural gas pipeline were quantified to determine minimum separation distances that would reduce the risks to nearby nuclear facilities. The resulting minimum separation distances are shown in Table ES.1.

  3. Engineering development of advanced coal-fired low-emissions boiler systems. Fourth quarterly report, 1996

    SciTech Connect

    1997-02-01

    The goal of the NO{sub x} Subsystem is to achieve continuous operation of the Low Emissions Boiler System (LEBS) at NO{sub x} emissions at or below 0. 20 lb/MBtu through combustion techniques only, with a further target of 0.1 lb NO{sub x}/MBtu using supplementary advanced flue gas cleanup technologies if necessary. These goals places practical constraints that must be considered on the NO{sub x} Subsystem design. Not only must the boiler be designed to achieve time temperature mixing histories that minimize NO{sub x}, but it must also be designed to operate that way throughout its working lifetime. Therefore, NO{sub x} minimization strategies must be integrated into the control systems for every boiler component from the pulverizers to the stack. Furthermore, these goals must be met without increases in carbon loss and CO emissions from the levels achieved with current low-NO{sub x} combustion systems. Therefore, the NO{sub x} Subsystem requires not only sound mechanical designs of burners, furnace surface, and staging air/fuel injectors, but also sensors and software to allow control of their operation. Through engineering analysis, experimental testing, and numerical modeling in Phase 2, an advanced low NO{sub x} control system is being developed. The progress of these activities is presented in this report.

  4. Characteristics and sources of intermediate size particles in recovery boilers : final project report.

    SciTech Connect

    Baxter, Larry L.; Shaddix, Christopher R.; Verrill, Christopher L.; Wessel, Richard A.

    2005-02-01

    As part of the U.S. Department of Energy (DOE) Office of Industrial Technologies (OIT) Industries of the Future (IOF) Forest Products research program, a collaborative investigation was conducted on the sources, characteristics, and deposition of particles intermediate in size between submicron fume and carryover in recovery boilers. Laboratory experiments on suspended-drop combustion of black liquor and on black liquor char bed combustion demonstrated that both processes generate intermediate size particles (ISP), amounting to 0.5-2% of the black liquor dry solids mass (BLS). Measurements in two U.S. recovery boilers show variable loadings of ISP in the upper furnace, typically between 0.6-3 g/Nm{sup 3}, or 0.3-1.5% of BLS. The measurements show that the ISP mass size distribution increases with size from 5-100 {micro}m, implying that a substantial amount of ISP inertially deposits on steam tubes. ISP particles are depleted in potassium, chlorine, and sulfur relative to the fuel composition. Comprehensive boiler modeling demonstrates that ISP concentrations are substantially overpredicted when using a previously developed algorithm for ISP generation. Equilibrium calculations suggest that alkali carbonate decomposition occurs at intermediate heights in the furnace and may lead to partial destruction of ISP particles formed lower in the furnace. ISP deposition is predicted to occur in the superheater sections, at temperatures greater than 750 C, when the particles are at least partially molten.

  5. Wood Pellet-Fired Biomass Boiler Project at the Ketchikan Federal Building

    SciTech Connect

    Tomberlin, G.

    2014-06-01

    Biomass boiler systems have existed for many years, but the technology has advanced in recent decades and can now provide automated and efficient operation for a relatively modest investment. Key advances in system monitoring and control allow for lower operating costs, since the control systems run all aspects of the boiler, including feed, load reduction and even tube cleaning. These advances have made such systems economical on a small scale in situations where inexpensive fuels like natural gas are not available. This creates an opportunity for building operators in remote, cold-climate locations to reduce the use of expensive fuels for heating buildings. GSA Region 10 installed the system at the federal building in Ketchikan, Alaska and submitted the project to the Green Proving Ground (GPG) program. GSA's GPG program contracted with the National Renewable Energy Laboratory (NREL) to assess the installation and the technology. The system serves as a demonstration to assess actual system efficiencies, as well as operating characteristics and financial benefits. In addition to installation and operational issues, the project team/researchers examined other issues, including fuel transportation costs, building energy savings, and overall economics.

  6. Evaluation of combined SNCR/SCR for NO{sub x} abatement on a utility boiler

    SciTech Connect

    Wallace, A.J.; Gibbons, F.X.; Boyle, J.

    1996-01-01

    Public Service Electric and Gas Company has recently completed an evaluation of an SNCR/SCR Hybrid system on a wet bottom, pulverized coal fired utility boiler. This SNCR/SCR Hybrid system utilizes urea based SNCR, provided by Nalco Fuel Tech, and an In-Duct SCR system, supplied by Wahlco Inc., to provide both in-furnace NO{sub x} reduction and/or ammonia to feed the downstream reaction catalyst system. This paper presents the results of the SNCR/SCR Hybrid tests. Performance data for the In-Duct SCR will be presented in a seperate paper.

  7. Process to improve boiler operation by supplemental firing with thermally beneficiated low rank coal

    DOEpatents

    Sheldon, Ray W.

    2001-01-01

    The invention described is a process for improving the performance of a commercial coal or lignite fired boiler system by supplementing its normal coal supply with a controlled quantity of thermally beneficiated low rank coal, (TBLRC). This supplemental TBLRC can be delivered either to the solid fuel mill (pulverizer) or directly to the coal burner feed pipe. Specific benefits are supplied based on knowledge of equipment types that may be employed on a commercial scale to complete the process. The thermally beneficiated low rank coal can be delivered along with regular coal or intermittently with regular coal as the needs require.

  8. 40 CFR 63.11220 - When must I conduct subsequent performance tests or fuel analyses?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... compliance with the mercury emission limit based on fuel analysis, you must conduct a fuel analysis according... burning the new type of fuel or mixture in your boiler. You must recalculate the mercury emission rate using Equation 1 of § 63.11211. The recalculated mercury emission rate must be less than the...

  9. Combustion and fuel characterization of coal-water fuels

    SciTech Connect

    Chow, O.K.; Gralton, G.W.; Lachowicz, Y.V.; Laflesh, R.C.; Levasseur, A.A.; Liljedahl, G.N.

    1989-02-01

    This five-year research project was established to provide sufficient data on coal-water fuel (CWF) chemical, physical, and combustion properties to assess the potential for commercial firing in furnaces designed for gas or oil firing. Extensive laboratory testing was performed at bench-scale, pilot-scale (4 {times} 10{sup 6}Btu/hr) and commercial-scale (25 {times} 10{sup 6} to 50 {times} 10{sup 6}Btu/hr) on a cross-section of CWFs. Fuel performance characteristics were assessed with respect to coal properties, level of coal beneficiation, and slurry formulation. The performance of four generic burner designs was also assessed. Boiler performance design models were applied to analyze the impacts associated with conversion of seven different generic unit designs to CWF firing. Equipment modifications, operating limitations, and retrofit costs were determined for each design when utilizing several CWFs. Unit performance analyses showed significantly better load capacity for utility and industrial boilers as the CWF feed coal ash content is reduced to 5% or 2.6%. In general, utility units had more attractive capacity limits and retrofit costs than the industrial boilers and process heaters studied. Economic analyses indicated that conversion to CWF firing generally becomes feasible when differential fuel costs are above $1.00/10{sup 6}Btu. 60 figs., 24 tabs.

  10. Fuel flexible fuel injector

    DOEpatents

    Tuthill, Richard S; Davis, Dustin W; Dai, Zhongtao

    2015-02-03

    A disclosed fuel injector provides mixing of fuel with airflow by surrounding a swirled fuel flow with first and second swirled airflows that ensures mixing prior to or upon entering the combustion chamber. Fuel tubes produce a central fuel flow along with a central airflow through a plurality of openings to generate the high velocity fuel/air mixture along the axis of the fuel injector in addition to the swirled fuel/air mixture.

  11. Comparion of Mercury Emissions Between Circulating Fluidized Bed Boiler and Pulverized Coal Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Y. J.; Duan, Y. F.; Zhao, C. S.

    Mercury emissions between a circulating fluidized bed (CFB) utility boiler and two pulverized coal (PC) boilers equipped with electrostatic precipitators (ESP) were in situ measured and compared. The standard Ontario Hydro Method (OHM) was used to sample the flue gas before and after the ESP. Various mercury speciations such as Hg0, Hg2+ and Hgp in flue gas and total mercury in fly ashes were analyzed. The results showed that the mercury removal rate of the CFB boiler is nearly 100%; the mercury emission in stack is only 0.028 g/h. However, the mercury removal rates of the two PC boilers are 27.56% and 33.59% respectively, the mercury emissions in stack are 0.80 and 51.78 g/h respectively. It concluded that components of the ESP fly ashes especially their unburnt carbons have remarkable influence on mercury capture. Pore configurations of fine fly ash particles have non-ignored impacts on mercury emissions.

  12. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    PubMed

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

  13. SRC burn test in 700-hp oil-designed boiler. Annex Volume B. DOE-Pittsburgh Energy Technology Center report. Final technical report

    SciTech Connect

    Not Available

    1983-09-01

    Solvent Refined Coal (SRC) combustion tests were conducted at the U.S. Department of Energy's Pittsburgh Energy Technology Center. Combustion and flue-gas treatment of three different physical forms of SRC, as well as a No. 6 fuel oil, were evaluated. The three SRC fuels were (1) pulverized SRC Fuel; (2) SRC Residual Fuel Oil; and (3) SRC/Water Slurry. The SRC Residual Fuel Oil was a solution of SRC Fuel dissolved in heated process solvent. Approximately 500 tons of pulverized SRC Fuel and 30,000 gallons of SRC Residual Fuel Oil were combusted in a 700 hp (30 x 130 x 10/sup 6/ Btu/hr fuel input) oil-designed watertube package boiler. Sixty four-hour ASME combustion tests with three different SRC fuels were successfully concluded. The principal parameters evaluated were excess air levels and combustion air preheat temperature levels. Extensive data were collected on flue-gas levels of O/sub 2/, CO/sub 2/, CO, unburned hydrocarbons, SO/sub x/, NO/sub x/, uncontrolled particulates, uncontrolled opacity and carbon content of the flue-gas particulates. Boiler and combustion efficiencies were measured. The particulates were characterized via mass loadings, impactors, in-situ resistivity measurements, ultra-fine sampling, optical large particle sampling, five-stage cyclone sampling and chemical analysis of various cut sizes. A three-field pilot electrostatic precipitator (ESP) containing over 1000 square feet of plate collection area, a reverse air fabric filter pilot dust collector and a commercial pulse-jet fabric filter dust collector were operated at high collection efficiency. The results will be valuable in making recommendations for future tests and will provide a basis for conversion of industrial oil-fired boilers to SRC fuels. 11 references, 20 figures, 29 tables.

  14. Development and testing of a high efficiency advanced coal combustor: Phase 3 industrial boiler retrofit. Final report

    SciTech Connect

    Patel, R.L.; Thornock, D.E.; Miller, B.G.; Scaroni, A.W.; McGowan, J.G.

    1998-03-01

    Economics and/or political intervention may one day dictate the conversion from oil or natural gas to coal in boilers that were originally designed to burn oil or gas. In recognition of this future possibility the US Department of Energy, Federal Energy Technical Center (DOE-FETC) supported a program led by ABB Power Plant Laboratories with support from the Energy and Fuels Research Center of Penn State University with the goal of demonstrating the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of the overall goal the following specific objectives were targeted: develop a coal handling/preparation system that can meet the technical and operational requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; maintain boiler thermal performance in accordance with specifications when burning oil or natural gas; maintain NOx emissions at or below 0.6 lb NO{sub 2} per million Btu; achieve combustion efficiencies of 98% or higher; and determine economic payback periods as a function of key variables.

  15. Images processing and flow measurement applied to the thermographic analysis of heat-losses in boilers' isolation

    NASA Astrophysics Data System (ADS)

    Hurtado, Manuel A.; Benítez, Hernán; Loaiza, Humberto; Millán, Jaime; González, Jesus A.; Ibarra-Castanedo, Clemente

    2007-04-01

    Infrared thermography is a non-contact evaluation technique which allows not only the registration of the temperature distribution on a surface, but also the calculation of the amount of heat flowing through it. Boilers are important for industry and the quantification of the heat losses is beneficial to avoid fuel waste. The present work suggests a methodology to calculate the thermic flow through boiler's isolation surfaces, using thermic images. With this, it is possible to find the flow by using a thermogram taking into consideration: the thermogram's range, knowing the camera's FOV, surface's emmisivity and characteristic length, object-to-camera distance, environmental temperature, and the assigned grey-level calibration curve to determined temperature range. A software tool to upload and process the information was developed. This tool can calculate the surface's average convection coefficient hc by using empiric correlations developed for common geometries and heat transfer equations to calculate the thermic flow. To test the technique functioning, the information given by the software tool was compared to the data given by the heat flow measurement thermal sensor. This comparison showed a 3% error range of relative error. The final validation was made on a waterwall-boiler's home isolated walls and the highest error obtained was close to 15%. Regardless the calibration curve was found under laboratory conditions and the empiric correlations to calculate hc are for isometric surfaces, the methodology presented a good performance. This then is a first step to quantify the global heat losses on boiler's isolation surfaces.

  16. Controlling formaldehyde emissions with boiler ash.

    PubMed

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to <1 ppmv. Methanol is removed to a much lower extent. The efficiency of formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.

  17. Characterization of underdeposit corrosion in boiler systems

    SciTech Connect

    Bain, D.I.; Fan, J.C.; Kelly, J.A.

    1995-12-01

    Tube failures in industrial boiler equipment represent a significant cost to manufacturing industries. it is important to investigate the reasons for a tube failure thoroughly. The techniques utilized in failure analysis include metallurgical analysis, physical and microscopic examination, and analysis of surface deposits together with a thorough review of the operation of the piece of equipment in the field. Over the past decade or so, a number of more advanced analytical techniques have come into common use, such as the Scanning Electronic Microscope with Energy Dispersive X-ray (SEM EDAX) which considerably improve their ability to determine the exact composition of surface deposits, providing more insight into the causes of failure.

  18. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  19. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 7 2013-10-01 2013-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  20. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  1. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 7 2011-10-01 2011-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  2. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  3. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  4. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 7 2012-10-01 2012-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  5. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  6. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 7 2014-10-01 2014-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  7. 38. ELEPHANT BOILERS 1905: Photocopy of April 1905 photograph ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. ELEPHANT BOILERS - 1905: Photocopy of April 1905 photograph showing elephant boilers along the west wall of the Washington and Mason Street powerhouse and car barn. View looking west on first floor of building. - San Francisco Cable Railway, Washington & Mason Streets, San Francisco, San Francisco County, CA

  8. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PIPING SYSTEMS AND... that demanded by the boilers at their required normal operating capacity. (3) River or harbor...

  9. 76. General view looking east showing Rust Co. boiler stacks ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    76. General view looking east showing Rust Co. boiler stacks at left, Babcock & Wilcox type boiler stacks at right, Dovel horizontal gas washer in foreground, and No. 1 Furnace in distance. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  10. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  11. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  12. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  13. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  14. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  15. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  16. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 10 Energy 3 2011-01-01 2011-01-01 false Definitions concerning commercial packaged boilers. 431.82 Section 431.82 Energy DEPARTMENT OF ENERGY ENERGY CONSERVATION ENERGY EFFICIENCY PROGRAM FOR CERTAIN... efficiency for a commercial packaged boiler is determined using test procedures prescribed under § 431.86...

  17. 16. Boiler room, view looking east showing three, four pass ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Boiler room, view looking east showing three, four pass horizontal Cleaver Brooks Package Boilers, 1-150 H.P. and 2-200 H.P., 6900 lbs/hour and 5175 lbs/hour, 200 PSI - East Boston Pumping Station, Chelsea Street at Chelsea Creek, Boston, Suffolk County, MA

  18. 13. VIEW LOOKING NORTHEAST FROM ROOF OF WEST BOILER ROOM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW LOOKING NORTHEAST FROM ROOF OF WEST BOILER ROOM AT SIROCCO DUST COLLECTOR WHICH FORMED PART OF THE ORIGINAL POLLUTION CONTROL SYSTEM FOR BOILERS 900 AND 901 INSTALLED IN 1926-1928. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  19. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...

  20. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...