Sample records for cable insulation materials

  1. 14 CFR Appendix F to Part 23 - Test Procedure

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... materials used in electrical wire and cable insulation and in small parts, materials must be tested either... wire and cable insulation, the wire and cable specimens must be the same size as used in the airplane... specification (make and size) must be tested. The specimen of wire or cable (including insulation) must be...

  2. Causes of Cracking of Ignition Cable

    NASA Technical Reports Server (NTRS)

    Silsbee, F B

    1921-01-01

    The experiments described here show that the cracking at sharp bends, observed in the insulation of internal combustion engine high tension ignition wires after service, is due to a chemical attack upon the rubber by the ozone produced by the electric discharge that takes place at the surface of the cable. This cracking does not occur if the insulating material is not under tension, or if the cable is surrounded by some medium other than air. But it does occur even if the insulation is not subjected to electric stress, provided that the atmosphere near the cable contains ozone. The extent of this cracking varies greatly with the insulating material used. The cracking can be materially reduced by using braided cable and by avoiding sharp bends.

  3. Electron spin resonance spectral study of PVC and XLPE insulation materials and their life time analysis.

    PubMed

    Morsy, M A; Shwehdi, M H

    2006-03-01

    Electron spin resonance (ESR) study is carried out to characterize thermal endurance of insulating materials used in power cable industry. The presented work provides ESR investigation and evaluation of widely used cable insulation materials, namely polyvinyl chloride (PVC) and cross-linked polyethylene (XLPE). The results confirm the fact that PVC is rapidly degrades than XLPE. The study also indicates that colorants and cable's manufacturing processes enhance the thermal resistance of the PVC. It also verifies the powerfulness and the importance of the ESR-testing of insulation materials compared to other tests assumed by International Electrotechnical Commission (IEC) Standard 216-procedure, e.g. weight loss (WL), electric strength (ES) or tensile strength (TS). The estimated thermal endurance parameters by ESR-method show that the other standard methods overestimate these parameters and produce less accurate thermal life time curves of cable insulation materials.

  4. On the use of doped polyethylene as an insulating material for HVDC cables

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Khalil, M.S.

    1996-12-31

    The merits of HVDC cables with polymeric insulation are well recognized. However, the development of such cables is still hampered due to the problems resulting from the complicated dependence of the electrical conductivity of the polymer on the temperature and the dc electric field and the effects of space charge accumulation in this material. Different methods have been suggested to solve these problems yet none of these methods seem to give a conclusive solution. The present report provides, firstly a critical review of the previous works reported in the literature concerning the development of HVDC cables with polymeric insulation. Differentmore » aspects of those works are examined and discussed. Secondly, an account is given on an investigation using low density polyethylene (LDPE) doped with an inorganic additive as a candidate insulating material for HVDC cables. Preliminary results from measurements of dc breakdown strength and insulation resistivity of both the undoped and the doped materials are presented. It is shown that the incorporation of an inorganic additive into LDPE has improved the performance of the doped material under polarity reversal dc conditions at room temperature. Moreover, the dependency of the insulation resistivity on temperature for the doped material appears to be beneficially modified.« less

  5. Towards aging mechanisms of cross-linked polyethylene (XLPE) cable insulation materials in nuclear power plants

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Liu, Shuaishuai; Fifield, Leonard S.; Bowler, Nicola

    Cross-linked polyethylene (XLPE) cable insulation material undergoes simultaneous, accelerated thermal and gamma-radiation aging to simulate the long-term aging environment within nuclear power plants (NPPs). A variety of materials characterization tests, including scanning electron microscopy, thermo-gravimetric analysis, differential scanning calorimetry, oxidation induction time, gel-fraction and dielectric properties measurement, are conducted on pristine and differently aged XLPE samples. A preliminary model of one possible aging mechanism of XLPE cable insulation material under gamma radiation at elevated temperature of 115 °C is suggested.

  6. Repairing Damaged Power-Cable Insulation

    NASA Technical Reports Server (NTRS)

    Baker, G. E.

    1984-01-01

    Simple method saves time, money, and material. In new method cable remains in place while new insulation is applied to damaged portion. Method results in new terminations with safety factor equal to that of any portion of cable.

  7. Application of Optical Diagnosis to Aged Low-Voltage Cable Insulation in Nuclear Plants

    NASA Astrophysics Data System (ADS)

    Katagiri, Junichi; Takezawa, Yoshitaka; Shouji, Hiroshi

    We have developed a novel non-destructive optical diagnosis technique for low-voltage cable insulations used in nuclear power plants. The key features of this diagnosis are the use of two wavelengths to measure the change in reflective absorbance (ΔAR), the use of polarized light to measure crystallinity and the use of element volatilizing to measure fluorescence. Chemical kinetics is used to predict the lifetimes of the cable insulations. When cable insulations darken and harden by time degradation, the ΔAR and depolarization parameters increase. This means that the cross-linking density in the cable insulations increases due to deterioration reactions. When the cross-linking density of insulation increases, its elasticity, corresponding to the material's life, increases. Similarly, as the crystallinity increases due to the change in the high-order structure of the insulating resin caused by irradiation, its elongation property decreases. The elongation property of insulation is one of the most important parameters that can be used to evaluate material lifetimes, because it relates to elasticity. The ΔAR correlated with the elongation property, and the correlation coefficient of an accelerated experiment using model pieces was over 0.9. Thus, we concluded that this optical diagnosis should be applied to evaluate the degradation of cable insulations used in nuclear power plants.

  8. Safety research of insulating materials of cable for nuclear power generating station

    NASA Technical Reports Server (NTRS)

    Lee, C. K.; Choi, J. H.; Kong, Y. K.; Chang, H. S.

    1988-01-01

    The polymers PE, EPR, PVC, Neoprene, CSP, CLPE, EP and other similar substances are frequently used as insulation and protective covering for cables used in nuclear power generating stations. In order to test these materials for flame retardation, environmental resistance, and cable specifications, they were given the cable normal test, flame test, chemical tests, and subjected to design analysis and loss of coolant accident tests. Material was collected on spark tests and actual experience standards were established through these contributions and technology was accumulated.

  9. Fire related hazards of cables: The Canadian position development of fire resistant inside wiring cable

    NASA Astrophysics Data System (ADS)

    Hartley, M. D.; Jaques, R. E.

    1986-11-01

    The Canadian Electrical Code and the National Building Code in Canada recognize only two designations in regards to fire resistance of cables; cables for use in combustible (residential) buildings and cables for use in non-combustible buildings. The Test standard for cables for non-combustible buildings resembles IEEE-383. However, it is more severe; particularly for small nonarmoured cables such as Inside Wiring Cable. This forthcoming requirement has necessitated material and product development. Although an Inside Wiring cable modification of both insulation and jacket was undertaken, the large volume fraction of combustible material in the jacket vis a vis the insulation made it the area of greatest impact. The paper outlines the development and its effect on cable performance.

  10. Superconductor cable

    DOEpatents

    Allais, Arnaud [Hannover, DE; Schmidt, Frank [Langenhagen, DE

    2009-12-15

    A superconductor cable includes a superconductive cable core (1) and a cryostat (2) enclosing the same. The cable core (1) has a superconductive conductor (3), an insulation (4) surrounding the same and a shielding (5) surrounding the insulation (4). A layer (3b) of a dielectric or semiconducting material is applied to a central element (3a) formed from a normally conducting material as a strand or tube and a layer (3c) of at least one wire or strip of superconductive material is placed helically on top. The central element (3a) and the layer (3c) are connected to each other in an electrically conducting manner at the ends of the cable core (1).

  11. LONG TERM OPERATION ISSUES FOR ELECTRICAL CABLE SYSTEMS IN NUCLEAR POWER PLANTS

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Dr Leonard S; Duckworth, Robert C; Glass III, Dr. Samuel W.

    Nuclear power plants contain hundreds of kilometers of electrical cables including cables used for power, for instrumentation, and for control. It is essential that safety-related cable systems continue to perform following a design-basis event. Wholesale replacement of electrical cables in existing plants facing licensing period renewal is both impractical and cost-prohibitive. It is therefore important to understand the long term aging of cable materials to have confidence that aged cables will perform when needed. It is equally important in support of cable aging management to develop methods to evaluate the health of installed cables and inform selective cable replacement decisions.more » The most common insulation materials for electrical cables in nuclear power plants are cross-linked polyethylene and ethylene-propylene rubber. The mechanical properties of these materials degrade over time in the presence of environmental stresses including heat, gamma irradiation, and moisture. Mechanical degradation of cable insulation beyond a certain threshold is unacceptable because it can lead to insulation cracking, exposure of energized conductors, arcing and burning or loss of the ability of the cable system to function during a design-basis accident. While thermal-, radiation-, and moisture-related degradation of polymer insulation materials has been extensively studied over the last few decades, questions remain regarding the long-term performance of cable materials in nuclear plant-specific environments. Identified knowledge gaps include an understanding of the temperature-dependence of activation energies for thermal damage and an understanding of the synergistic effects of radiation and thermal stress on polymer degradation. Many of the outstanding questions in the aging behavior of cable materials relate to the necessity of predicting long-term field degradation using accelerated aging results from the laboratory. Materials degrade faster under more extreme conditions, but extension of behavior to long term degradation under more mild conditions, such as those experienced by most installed cables in nuclear power plants, is complicated by the fact that different degradation mechanisms may be involved in extreme and mild scenarios. The discrepancy in predicted results from short term, more extreme exposure and actual results from longer term, more mild exposures can be counter intuitive. For instance, due to the attenuation of oxidation penetration in material samples rapidly aged through exposure to high temperatures, the bulk of the samples may be artificially protected from thermal aging. In another example, simultaneous exposure of cable insulation material to heat and radiation may actually lead to less damage at higher temperatures than may be observed at lower temperatures. The Light Water Reactor Sustainability program of the United States (US) Department of Energy Office (DOE) of Nuclear Energy is funding research to increase the predictive understanding of electrical cable material aging and degradation in existing nuclear power plants in support of continued safe operation of plants beyond their initial license periods. This research includes the evaluation and development of methods to assess installed cable condition.« less

  12. Effects of Electrical Insulation Breakdown Voltage And Partial Discharge

    NASA Astrophysics Data System (ADS)

    Bahrim, F. S.; Rahman, N. F. A.; Haris, H. C. M.; Salim, N. A.

    2018-03-01

    During the last few decades, development of new materials using composite materials has been of much interest. The Cross-linked Polyethylene (XLPE) which is insulated power cables has been widely used. This paper describes the theoretical analysis, fundamental experiments and application experiments for the XLPE cable insulation. The composite that has been tested is a commercial XLPE and Polypropylene with 30% fiber glass. The results of breakdown strength and partial discharge (PD) behavior described the insulating performance of the composite.

  13. Study of Thermomechanical Properties of The Epoxy-Impregnated Cable Composite for a 15 T Nb3Sn Dipole Demonstrator

    NASA Astrophysics Data System (ADS)

    Li, Pei; Krave, Steve; Zlobin, Alexander

    2017-12-01

    The knowledge of the thermomechanical properties of the composite of cable/insulation/epoxy impregnation are important for the design, fabrication and operation of superconducting accelerator magnets. As a part of the 15 T dipole magnet development at Fermi National Accelerator Laboratory (FNAL), we studied the thermomechanical properties of cable stack that represents the cable composites in the 15 T dipole. The measurements include thermal contraction and strain-stress characterization under compressive load along the principal directions. The cable stack samples show hysteresis behaviour in loading-unloading cycles, which is found to be most dramatic along the azimuthal direction. Also, the choice of insulation material/procedure is found to strongly impact the bonding between cables and epoxy/cable layers. The cable stacks measured in this study use E-glass tape wrapping insulation and show weaker bonding to cables than similar cable stacks using S-2 glass sleeves insulation previously studied.

  14. Status Report and Research Plan for Cables Harvested from Crystal River Unit 3 Nuclear Generating Plant

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.

    Harvested cables from operating or decommissioned nuclear power plants present an important opportunity to validate models, understanding material aging behavior, and validate characterization techniques. Crystal River Unit 3 Nuclear Generating Plant is a pressurized water reactor that was licensed to operate from 1976 to 2013. Cable segments were harvested and made available to the Light Water Reactor Sustainability research program through the Electric Power Research Institute. Information on the locations and circuits within the reactor from whence the cable segments came, cable construction, sourcing and installation information, and photographs of the cable locations prior to harvesting were provided. The cablemore » variations provided represent six of the ten most common cable insulations in the nuclear industry and experienced service usage for periods from 15 to 42 years. Subsequently, these cables constitute a valuable asset for research to understand aging behavior and measurement of nuclear cables. Received cables harvested from Crystal River Unit 3 Nuclear Generating Plant consist of low voltage, insulated conductor surrounded by jackets in lengths from 24 to 100 feet each. Cable materials will primarily be used to investigate aging under simultaneous thermal and gamma radiation exposure. Each cable insulation and jacket material will be characterized in its as-received condition, including determination of the temperatures associated with endothermic transitions in the material using differential scanning calorimetry and dynamic mechanical analysis. Temperatures for additional thermal exposure aging will be selected following the thermal analysis to avoid transitions in accelerated laboratory aging that do not occur in field conditions. Aging temperatures above thermal transitions may also be targeted to investigate the potential for artifacts in lifetime prediction from rapid accelerated aging. Total gamma doses and dose rates targeted for each material will be determined based on filling gaps in prior work, known limits of material classes and resource constraints. Experimental plans will be developed in the context of existing data for the insulation and jacket materials available in published Department of Energy and Electric Power Research Institute reports toward addressing identified knowledge gaps.« less

  15. Tracking of Nuclear Cable Insulation Polymer Structural Changes using the Gel Fraction and Uptake Factor Method

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Correa, Miguel; Huang, Qian; Fifield, Leonard S.

    Cross-linked polyethylene (XLPE) cable insulation samples were exposed to heat and gamma radiation at a series of temperatures, dose rates, and exposure times to evaluate the effects of these variables on material degradation. The samples were tested using the solvent incubation method to collect gel fraction and uptake factor data in order to assess the crosslinking and chain scission occurring in polymer samples with aging. Consistent with previous reports, gel fraction values were observed to increase and uptake factor values to decrease with radiation and thermal exposure. The trends seen were also more prominent as exposure time increased, suggesting thismore » to be a viable method of tracking structural changes in the XLPE-insulated cable material over extended periods. For the conditions explored, the cable insulation material evaluated did not indicate signs of anomalous aging such as inverse temperature effect in which radiation-induced aging is more severe at lower temperature. Ongoing aging under identical radiation conditions and at lower temperature will further inform conclusions regarding the importance of inverse temperature effects for this material under these conditions.« less

  16. 30 CFR 75.1910 - Nonpermissible diesel-powered equipment; electrical system design and performance requirements.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... simultaneously and perform virtually the same duty; (f) Each ungrounded conductor must have insulation compatible with the impressed voltage. Insulation materials must be resistant to deterioration from engine heat... damaging wires, cables, or conduits by cutting or abrasion. The insulation of the cables within a battery...

  17. 30 CFR 75.1910 - Nonpermissible diesel-powered equipment; electrical system design and performance requirements.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... simultaneously and perform virtually the same duty; (f) Each ungrounded conductor must have insulation compatible with the impressed voltage. Insulation materials must be resistant to deterioration from engine heat... damaging wires, cables, or conduits by cutting or abrasion. The insulation of the cables within a battery...

  18. 30 CFR 75.1910 - Nonpermissible diesel-powered equipment; electrical system design and performance requirements.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... simultaneously and perform virtually the same duty; (f) Each ungrounded conductor must have insulation compatible with the impressed voltage. Insulation materials must be resistant to deterioration from engine heat... damaging wires, cables, or conduits by cutting or abrasion. The insulation of the cables within a battery...

  19. 30 CFR 75.1910 - Nonpermissible diesel-powered equipment; electrical system design and performance requirements.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... simultaneously and perform virtually the same duty; (f) Each ungrounded conductor must have insulation compatible with the impressed voltage. Insulation materials must be resistant to deterioration from engine heat... damaging wires, cables, or conduits by cutting or abrasion. The insulation of the cables within a battery...

  20. Crystal River 3 Cable Materials for Thermal and Gamma Radiation Aging

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.; Correa, Miguel; Zwoster, Andy

    The Expanded Materials Degradation Assessment Volume 5: Aging of Cables and Cable Systems (EMDA) summarizes the state of knowledge of materials, constructions, operating environments, and aging behavior of low voltage and medium cables in nuclear power plants (NPPs) and identifies potential knowledge gaps with regard to cable operation beyond 60 years. The greatest area of uncertainty relates to how well the accelerated aging used in the original equipment qualification (EQ) processes predicts the performance of cable materials in extended operation. General opinion and utility experience have indicated that actual operating environments of in-plant cables are not as severe, however, asmore » the operating and design basis environments used in the qualification process. Better understanding of the long term aging behavior of cable insulation materials in service conditions and the analysis of actual cable operating environments are the objectives of ongoing research to support subsequent license renewal activities in particular and long term cable aging management in general. A key component of the effort to better understand cable material aging behavior is the availability of representative samples of cables that have been installed in operating light water reactors and have experienced long term service. Unique access to long term service cables, including relatively rich information on cable identity and history, occurred in 2016 through the assistance of the Electric Power Research Institute (EPRI). EPRI facilitated DOE receipt of harvested cables from the decommissioned Crystal River Unit 3 (CR3) pressurized water reactor representing six of the nine most common low voltage cable manufacturers (EPRI 103841R1): Rockbestos, Anaconda Wire and Cable Company (Anaconda), Boston Insulated Wire (BIW), Brand-Rex, Kerite and Okonite. Cable samples received had been installed in the operating plant for durations ranging from 10 years to 36 years. These cables provide the opportunity to assess actual in-plant material aging and compare it to the expectations for service aging implied in original equipment qualification. The received samples are from cables manufactured as early as 1971 and as late as 1998. Of the original manufacturers, BIW, Anaconda and Kerite no longer supply low-voltage cables to the nuclear industry. Okonite, Rockbestos, and Brand-Rex do still supply nuclear-grade low-voltage cables, but most cable insulation formulations have changed over the years. Thus the availability of the CR3 samples representative of cables installed in existing U.S. NPPs also presents the opportunity for additional aging studies on the most relevant insulation and jacketing materials. This report describes the cables received from CR3 through EPRI assistance, some of the specific knowledge gaps that study of these cable materials can be used to address, and experimental plans for addressing those gaps using these materials. Harvested cables from CR3 and other NPPs that have experienced long term service, new old stock cables (manufactured before 2000, but never put in service), and relevant modern nuclear cables and materials from cable manufacturers are enabling research to address identified knowledge gaps and better understand long term aging behavior for cable materials currently installed in NPPs. This research, combined with refined understanding of actual service environments and conditions, will both support subsequent licensing activities and more efficient plant cable aging management.« less

  1. Treeing phenomenon of thermoplastic polyethylene blends for recyclable cable insulation materials

    NASA Astrophysics Data System (ADS)

    Li, Lunzhi; Zhang, Kai; Zhong, Lisheng; Gao, Jinghui; Xu, Man; Chen, Guanghui; Fu, Mingli

    2017-02-01

    Owing to its good recyclability and low processing energy consumption, non-crosslinked polyethylene blends (e.g. LLDPE-HDPE blends) are considered as one of potential environmental-friendly substitutions for crosslinked polyethylene (XLPE) as cable insulation material. Although extensive work has been performed for measuring the basic dielectric properties, there is a lack of the investigations on the aging properties for such a material system, which hinders the evaluation of reliability and lifetime of the material for cable insulation. In this paper, we study the electric aging phenomenon of 0.7LLDPE-0.3HDPE blending material by investigating the treeing behavior, and its comparison with XLPE and LLDPE. Treeing tests show that the 0.7LLDPE-0.3HDPE blends have lower probability for treeing as well as smaller treeing dimensions. Further thermal analysis and microstructure study results suggest that the blends exhibit larger proportion of thick lamellae and higher crystallinity with homogeneously-distributed amorphous region, which is responsible for good anti-treeing performance. Our finding provides the evidence that the 0.7LLDPE-0.3HDPE blends exhibits better electric-aging-retardance properties than XLPE, which may result in a potential application for cable insulation.

  2. New developments in the field of high voltage and extra-high voltage cables

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Jocteur, R.

    1990-04-01

    In this paper, the author presents the developments in progress at the present time in France concerning the high voltage (HV) and extra-high voltage (EHV) cables with synthetic insulation and their accessories up to the 500 kV range. The authors have adopted a maximum operating field strength approaching 16 kV/mm (405 V/mil) for low density polyethylene (LDPE) insulated cables. The on-going studies should allow to bring the maximum operating field strength for crosslinked polyethylene (XLPE) insulation from 7 to 10 kV/mm (180 to 255 V/mil) and cables could be manufactured more economically with this material.

  3. Thermal Insulation Performance of Flexible Piping for Use in HTS Power Cables

    NASA Technical Reports Server (NTRS)

    Fesmire, James E.; Augustynowicz, S. D.; Demko, J. A.; Thompson, Karen (Technical Monitor)

    2001-01-01

    High-temperature superconducting (HTS) cables that typically operate at temperatures below 80 K are being developed for power transmission. The practical application of HTS power cables will require the use of flexible piping to contain the cable and the liquid nitrogen coolant. A study of thermal performance of multilayer insulation (MLI) was conducted in geometries representing both rigid and flexible piping. This experimental study performed at the Cryogenics Test Laboratory of NASA Kennedy Space Center provides a framework for the development of cost-effective, efficient thermal insulation systems that will support these long-distance flexible lines containing HTS power cables. The overall thermal performance of the insulation system for a rigid configuration and for a flexible configuration, simulating a flexible HTS power cable, was determined by the steady-state liquid nitrogen boiloff method under the full range of vacuum levels. Two different cylindrically rolled material systems were tested: a standard MLI and a layered composite insulation (LCI). Comparisons of ideal MLI, MLI on rigid piping, and MLI between flexible piping are presented.

  4. Economics of PPP-insulated pipe-type cable: Final report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Ernst, A.

    1987-10-01

    This study has been designed to establish the economic range of application and the potential cost advantage of PPP-insulated pipe-type cable compared with presently utilized paper-insulated designs. The study is in two parts. In the first part the electrical and thermal characteristics of a range of cable sizes are tabulated. This data can be utilized for planning and economic comparison purposes. In the second part 12 transmission load scenarios are studied to determine the relative cost of various designs considering materials, installation and the losses over a wide range of assumptions.

  5. Benchmark Accelerated Aging of Harvested Hypalon/Epr and Cspe/Xlpe Power and I&C Cable in Nuclear Power Plants

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Duckworth, Robert C.; Frame, Emily; Fifield, Leonard S.

    As part of the Light Water Reactor and Sustainability (LWRS) program in the U.S. Department of Energy (DOE) Office of Nuclear Energy, material aging and degradation research is currently geared to support the long-term operation of existing nuclear power plants (NPPs) as they move beyond their initial 40 year licenses. The goal of this research is to provide information so that NPPs can develop aging management programs (AMPs) to address replacement and monitoring needs as they look to operate for 20 years, and in some cases 40 years, beyond their initial operating lifetimes. For cable insulation and jacket materials thatmore » support instrument, control, and safety systems, accelerated aging data are needed to determine priorities in cable aging management programs. Before accelerated thermal and radiation aging of harvested, representative cable insulation and jacket materials, the benchmark performance of a new test capability at Oak Ridge National Laboratory (ORNL) was evaluated for temperatures between 70 and 135°C, dose rates between 100 and 500 Gy/h, and accumulated doses up to 20 kGy, Samples that were characterized and are representative of current materials in use were harvested from the Callaway NPP near Fulton, Missouri, and the San Onofre NPP north of San Diego, California. From the Callaway NPP, a multiconductor control rod cable manufactured by Boston Insulated Wire (BIW), with a Hypalon/ chorolosulfonated polyethylene (CSPE) jacket and ethylene-propylene rubber (EPR) insulation, was harvested from the auxiliary space during a planned outage in 2013. This cable was placed into service when the plant was started in 1984. From the San Onofre NPP, a Rockbestos Firewall III (FRIII) cable with a Hypalon/ CSPE jacket with cross-linked polyethylene (XLPE) insulation was harvested from an on-site, climate-controlled storage area. This conductor, which was never placed into service, was procured around 2007 in anticipation of future operation that did not occur. Benchmark aging for both jacket and insulation material was carried out in air at a temperature of 125°C or in uniform 140 Gy/h gamma irradiation over a period of 60 days. Their mechanical properties over the course of their exposures were compared with reference data from comparable cable jacket/insulation compositions and aging conditions. For both accelerated thermal and radiation aging, it was observed that the mechanical properties for the Callaway BIW control rod cable were consistent with those previously measured. However, for the San Onofre Rockbestos FRIII, there was an observable functional difference for accelerated thermal aging at 125°C. Details on possible sources for this difference and plans for resolving each source are given in this paper.« less

  6. BENCHMARK ACCELERATED AGING OF HARVESTED HYPALON/EPR AND CSPE/XLPE POWER AND I&C CABLE IN NUCLEAR POWER PLANTS

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Duckworth, Robert C; Fifield, Dr Leonard S

    As part of the Light Water Reactor and Sustainability (LWRS) program in the U.S. Department of Energy (DOE) Office of Nuclear Energy, material aging and degradation research is currently geared to support the long-term operation of existing nuclear power plants (NPPs) as they move beyond their initial 40 year licenses. The goal of this research is to provide information so that NPPs can develop aging management programs (AMPs) to address replacement and monitoring needs as they look to operate for 20 years, and in some cases 40 years, beyond their initial operating lifetimes. For cable insulation and jacket materials thatmore » support instrument, control, and safety systems, accelerated aging data are needed to determine priorities in cable aging management programs. Before accelerated thermal and radiation aging of harvested, representative cable insulation and jacket materials, the benchmark performance of a new test capability at Oak Ridge National Laboratory (ORNL) was evaluated for temperatures between 70 and 135 C, dose rates between 100 and 500 Gy/h, and accumulated doses up to 20 kGy, Samples that were characterized and are representative of current materials in use were harvested from the Callaway NPP near Fulton, Missouri, and the San Onofre NPP north of San Diego, California. From the Callaway NPP, a multiconductor control rod cable manufactured by Boston Insulated Wire (BIW), with a Hypalon/ chorolosulfonated polyethylene (CSPE) jacket and ethylene-propylene rubber (EPR) insulation, was harvested from the auxiliary space during a planned outage in 2013. This cable was placed into service when the plant was started in 1984. From the San Onofre NPP, a Rockbestos Firewall III (FRIII) cable with a Hypalon/ CSPE jacket with cross-linked polyethylene (XLPE) insulation was harvested from an on-site, climate-controlled storage area. This conductor, which was never placed into service, was procured around 2007 in anticipation of future operation that did not occur. Benchmark aging for both jacket and insulation material was carried out in air at a temperature of 125 C or in uniform 140 Gy/h gamma irradiation over a period of 60 days. Their mechanical properties over the course of their exposures were compared with reference data from comparable cable jacket/insulation compositions and aging conditions. For both accelerated thermal and radiation aging, it was observed that the mechanical properties for the Callaway BIW control rod cable were consistent with those previously measured. However, for the San Onofre Rockbestos FRIII, there was an observable functional difference for accelerated thermal aging at 125 C. Details on possible sources for this difference and plans for resolving each source are given in this paper.« less

  7. Studying radiolytic ageing of nuclear power plant electric cables with FTIR spectroscopy.

    PubMed

    Levet, A; Colombani, J; Duponchel, L

    2017-09-01

    Due to the willingness to extend the nuclear power plants length of life, it is of prime importance to understand long term ageing effect on all constitutive materials. For this purpose gamma-irradiation effects on insulation of instrumentation and control cables are studied. Mid-infrared spectroscopy and principal components analysis (PCA) were used to highlight molecular modifications induced by gamma-irradiation under oxidizing conditions. In order to be closer to real world conditions, a low dose rate of 11Gyh -1 was used to irradiate insulations in full cable or alone with a dose up to 58 kGy. Spectral differences according to irradiation dose were extracted using PCA. It was then possible to observe different behaviors of the insulation constitutive compounds i.e. ethylene vinyl acetate (EVA), ethylene propylene diene monomer (EPDM) and aluminium trihydrate (ATH). Irradiation of insulations led to the oxidation of their constitutive polymers and a modification of filler-polymer ratio. Moreover all these modifications were observed for insulations alone or in full cable indicating that oxygen easily diffuses into the material. Spectral contributions were discussed considering different degradation mechanisms. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. Hot-blade stripper for polyester insulation on FCC

    NASA Technical Reports Server (NTRS)

    Angele, W.; Chambers, C. M.

    1971-01-01

    Stripper incorporates a blade which is electrically heated to a controlled temperature. Heated blade softens and strips insulation from cable while paper ribbon removes insulation material and keeps blade clean for next operation.

  9. Nuclear instrumentation cable end seal

    DOEpatents

    Cannon, Collins P.; Brown, Donald P.

    1979-01-01

    An improved coaxial end seal for hermetically sealed nuclear instrumentation cable exhibiting an improved breakdown pulse noise characteristic under high voltage, high temperature conditions. A tubular insulator body has metallized interior and exterior surface portions which are braze sealed to a center conductor and an outer conductive sheath. The end surface of the insulator body which is directed toward the coaxial cable to which it is sealed has a recessed surface portion within which the braze seal material terminates.

  10. Cable for prospecting

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Lebouc, L.; Marmignon, J.

    1983-03-29

    A cable for prospecting, said cable including a core of conductor wires surrounded by insulating material and by armour formed by at least one layer of helically wound steel wires. It includes, from its center to its periphery, inside the armour, an axial monofilament made of a polymer that withstands high temperatures, said monofilament forming the insulation of an inner conductor, an outer conductor and a sheath made of a thermoplastic substance that withstands high temperatures, said inner conductor serving a different electrical function than said core of conductor wires.

  11. Fully synthetic taped insulation cables

    DOEpatents

    Forsyth, E.B.; Muller, A.C.

    1983-07-15

    The present invention is a cable which, although constructed from inexpensive polyolefin tapes and using typical impregnating oils, furnishes high voltage capability up to 765 kV, and has such excellent dielectric characteristics and heat transfer properties that it is capable of operation at capacities equal to or higher than presently available cables at a given voltage. This is accomplished by using polyethylene, polybutene or polypropylene insulating tape which has been specially processed to attain properties which are not generally found in these materials, but are required for their use in impregnated electrical cables. Chief among these properties is compatibility with impregnating oil.

  12. Armored instrumentation cable for geothermal well logging

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Dennis, B.R.; Johnson, J.; Todd, B.

    1981-01-01

    Multiconductor armored well-logging cable is used extensively by the oil and natural gas industry to lower various instruments used to measure the geological and geophysical parameters into deep wellbores. Advanced technology in oil-well drilling makes it possible to achieve borehole depths of 9 km (30,000 ft). The higher temperatures in these deeper boreholes demand advancements in the design and manufacturing of wireline cable and in the electrical insulating and armoring materials used as integral components. If geothermal energy is proved an abundant economic resource, drilling temperatures approaching and exceeding 300/sup 0/C will become commonplace. The adaptation of teflons as electricalmore » insulating material permitted use of armored cable in geothermal wellbores where temperatures are slightly in excess of 200/sup 0/C, and where the concentrations of corrosive minerals and gases are high. Teflon materials presently used in wireline cables, however, are not capable of continuous operation at the anticipated higher temperatures.« less

  13. Assessment of the insulation degradation of cables used in nuclear power plants

    NASA Astrophysics Data System (ADS)

    Bartoníc̆ek, B.; Hnát, V.; Plac̆ek, V.

    1999-05-01

    Cable insulating materials are usually, during their operational lifetime, exposed to a high number of various deteriorative enviromental effects resulting in their degradation. In the case of cables used in the nuclear power plant (NPP) hermetic zone these factors consist predominantly of long-term irradiation (at rather low dose rates, in the presence of oxygen) and enhanced temperature. Hence, all cables assigned for use in NPP have to be qualified for use under such severe conditions. However, not only the initial qualification but also monitoring of the actual state of the installed cables in regular intervals is now recommended. Monitoring of the actual state of the cable insulation and the prediction of their residual service life (i.e., the on-going qualification) consist of the measurement of the properties that are directly proportional to the functionality of the cables (usually the elongation at break is used as the critical parameter). For the cables installed in the NPP hermetic zone a method based on the measurement of the thermo-oxidative stability by the differential scanning calorimetry has been developed.

  14. Mechanical and Chemical Properties of Harvested Hypalon Cable Jacket Subjected to Accelerated Thermal Aging

    DOE PAGES

    Duckworth, Robert C.; Kidder, Michelle K.; Aytug, Tolga; ...

    2018-02-27

    We report that for nuclear power plants (NPPs) considering second license renewal for operation beyond 60 years, knowledge of long-term operation, condition monitoring, and viability for the reactor components including reactor pressure vessel, concrete structures, and cable systems is essential. Such knowledge will provide NPP owners/operators with a basis for predicting performance and estimating the costs associated with monitoring or replacement programs for the affected systems. For cable systems that encompass a wide variety of materials, manufacturers, and in-plant locations, accelerated aging of harvested cable jacket and insulation can provide insight into a remaining useful life and methods for monitoring.more » Accelerated thermal aging in air at temperatures between 80°C and 120°C was conducted on a multiconductor control rod drive mechanism cable manufactured by Boston Insulated Wire (BIW). The cable, which had been in service for over 30 years, was jacketed with Hypalon and insulated with ethylene propylene rubber. From elongation at break (EAB) measurements and supporting Arrhenius analysis of the jacket material, an activation energy of 97.84 kJ/mol was estimated, and the time to degradation, as represented by 50% EAB at the expected maximum operating temperature of 45°C, was estimated to be 80 years. These values were slightly below previous measurements on similar BIW Hypalon cable jacket and could be attributed to either in-service degradation or variations in material properties from production variations. Lastly, results from indenter modulus measurements and Fourier transform infrared spectroscopy suggest possible markers that could be beneficial in monitoring cable conditions.« less

  15. Mechanical and Chemical Properties of Harvested Hypalon Cable Jacket Subjected to Accelerated Thermal Aging

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Duckworth, Robert C.; Kidder, Michelle K.; Aytug, Tolga

    We report that for nuclear power plants (NPPs) considering second license renewal for operation beyond 60 years, knowledge of long-term operation, condition monitoring, and viability for the reactor components including reactor pressure vessel, concrete structures, and cable systems is essential. Such knowledge will provide NPP owners/operators with a basis for predicting performance and estimating the costs associated with monitoring or replacement programs for the affected systems. For cable systems that encompass a wide variety of materials, manufacturers, and in-plant locations, accelerated aging of harvested cable jacket and insulation can provide insight into a remaining useful life and methods for monitoring.more » Accelerated thermal aging in air at temperatures between 80°C and 120°C was conducted on a multiconductor control rod drive mechanism cable manufactured by Boston Insulated Wire (BIW). The cable, which had been in service for over 30 years, was jacketed with Hypalon and insulated with ethylene propylene rubber. From elongation at break (EAB) measurements and supporting Arrhenius analysis of the jacket material, an activation energy of 97.84 kJ/mol was estimated, and the time to degradation, as represented by 50% EAB at the expected maximum operating temperature of 45°C, was estimated to be 80 years. These values were slightly below previous measurements on similar BIW Hypalon cable jacket and could be attributed to either in-service degradation or variations in material properties from production variations. Lastly, results from indenter modulus measurements and Fourier transform infrared spectroscopy suggest possible markers that could be beneficial in monitoring cable conditions.« less

  16. On the mechanism of charge transport in low density polyethylene

    NASA Astrophysics Data System (ADS)

    Upadhyay, Avnish K.; Reddy, C. C.

    2017-08-01

    Polyethylene based polymeric insulators, are being increasingly used in the power industry for their inherent advantages over conventional insulation materials. Specifically, modern power cables are almost made with these materials, replacing the mass-impregnated oil-paper cable technology. However, for ultra-high dc voltage applications, the use of these polymeric cables is hindered by ununderstood charge transport and accumulation. The conventional conduction mechanisms (Pool-Frenkel, Schottky, etc.) fail to track high-field charge transport in low density polyethylene, which is semi-crystalline in nature. Until now, attention was devoted mainly to the amorphous region of the material. In this paper, authors propose a novel mechanism for conduction in low density polyethylene, which could successfully track experimental results. As an implication, a novel, substantial relationship is established for electrical conductivity that could be effectively used for understanding conduction and breakdown in polyethylene, which is vital for successful development of ultra-high voltage dc cables.

  17. Polymer materials and component evaluation in acidic-radiation environments

    NASA Astrophysics Data System (ADS)

    Celina, M.; Gillen, K. T.; Malone, G. M.; Clough, R. L.; Nelson, W. H.

    2001-07-01

    Polymeric materials used for cable/wire insulation, electrical connectors, O-rings, seals, and in critical components such as motors, level switches and resistive thermo-devices were evaluated under accelerated degradation conditions in combined radiation-oxidative elevated-temperature acidic-vapor (nitric/oxalic) environments relevant to conditions in isotope processing facilities. Experiments included the assessment of individual materials such as PEEK, polyimides, polyolefin based cable insulation, EPDM rubbers, various epoxy systems, commercial caulking materials as well as some functional testing of components. We discuss how to conduct laboratory experiments to simulate such complex hostile environments, describe some degradation effects encountered, and evaluate the impact on appropriate material and component selection.

  18. Literature review of environmental qualification of safety-related electric cables: Summary of past work. Volume 1

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Subudhi, M.

    1996-04-01

    This report summarizes the findings from a review of published documents dealing with research on the environmental qualification of safety-related electric cables used in nuclear power plants. Simulations of accelerated aging and accident conditions are important considerations in qualifying the cables. Significant research in these two areas has been performed in the US and abroad. The results from studies in France, Germany, and Japan are described in this report. In recent years, the development of methods to monitor the condition of cables has received special attention. Tests involving chemical and physical examination of cable`s insulation and jacket materials, and electricalmore » measurements of the insulation properties of cables are discussed. Although there have been significant advances in many areas, there is no single method which can provide the necessary information about the condition of a cable currently in service. However, it is possible that further research may identify a combination of several methods that can adequately characterize the cable`s condition.« less

  19. 46 CFR 28.370 - Wiring methods and materials.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... wire must have insulated, stranded copper conductors of the appropriate size and voltage rating for the... that affects one cable does not affect the other. (d) Cable and wire for power and lighting circuits...

  20. Response of Nuclear Power Plant Instrumentation Cables Exposed to Fire Conditions.

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Muna, Alice Baca; LaFleur, Chris Bensdotter; Brooks, Dusty Marie

    This report presents the results of instrumentation cable tests sponsored by the US Nuclear Regulatory Commission (NRC) Office of Nuclear Regulatory Research and performed at Sandia National Laboratories (SNL). The goal of the tests was to assess thermal and electrical response behavior under fire-exposure conditions for instrumentation cables and circuits. The test objective was to assess how severe radiant heating conditions surrounding an instrumentation cable affect current or voltage signals in an instrumentation circuit. A total of thirty-nine small-scale tests were conducted. Ten different instrumentation cables were tested, ranging from one conductor to eight-twisted pairs. Because the focus of themore » tests was thermoset (TS) cables, only two of the ten cables had thermoplastic (TP) insulation and jacket material and the remaining eight cables were one of three different TS insulation and jacket material. Two instrumentation cables from previous cable fire testing were included, one TS and one TP. Three test circuits were used to simulate instrumentation circuits present in nuclear power plants: a 4–20 mA current loop, a 10–50 mA current loop and a 1–5 VDC voltage loop. A regression analysis was conducted to determine key variables affecting signal leakage time.« less

  1. Termination of flat conductor cable to NASA/MSFC plugs

    NASA Technical Reports Server (NTRS)

    Angele, W.

    1972-01-01

    Data, supplemented with artwork, are presented on the major steps involved with terminating flat conductor cable (FCC) to MSFC's FCC plugs. Cable and shield preparation steps include material cutting, insulation stripping, and plating of exposed conductors. Methods and equipment required to terminate FCC to each of four MSFC plugs are described.

  2. Heat Transfer Study for HTS Power Transfer Cables

    NASA Technical Reports Server (NTRS)

    Augustynowicz, S.; Fesmire, J.

    2002-01-01

    Thermal losses are a key factor in the successful application of high temperature superconducting (HTS) power cables. Existing concepts and prototypes rely on the use of multilayer insulation (MLI) systems that are subject to large variations in actual performance. The small space available for the thermal insulation materials makes the application even more difficult because of bending considerations, mechanical loading, and the arrangement between the inner and outer piping. Each of these mechanical variables affects the heat leak rate. These factors of bending and spacing are examined in this study. Furthermore, a maintenance-free insulation system (high vacuum level for 20 years or longer) is a practical requirement. A thermal insulation system simulating a section of a flexible FITS power cable was constructed for test and evaluation on a research cryostat. This paper gives experimental data for the comparison of ideal MLI, MLI on rigid piping, and MLI between flexible piping. A section of insulated flexible piping was tested under cryogenic vacuum conditions including simulated bending and spacers.

  3. 49 CFR 236.108 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 4 2011-10-01 2011-10-01 false Insulation resistance tests, wires in trunking and... Insulation resistance tests, wires in trunking and cables. (a) Insulation resistance of wires and cables, except wires connected directly to track rails, shall be tested when wires, cables, and insulation are...

  4. 49 CFR 236.108 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Insulation resistance tests, wires in trunking and... Insulation resistance tests, wires in trunking and cables. (a) Insulation resistance of wires and cables, except wires connected directly to track rails, shall be tested when wires, cables, and insulation are...

  5. Material Selection for Cable Gland to Improved Reliability of the High-hazard Industries

    NASA Astrophysics Data System (ADS)

    Vashchuk, S. P.; Slobodyan, S. M.; Deeva, V. S.; Vashchuk, D. S.

    2018-01-01

    The sealed cable glands (SCG) are available to ensure safest connection sheathed single wire for the hazard production facility (nuclear power plant and others) the same as pilot cable, control cables, radio-frequency cables et al. In this paper, we investigate the specifics of the material selection of SCG with the express aim of hazardous man-made facility. We discuss the safe working conditions for cable glands. The research indicates the sintering powdered metals cables provide the reliability growth due to their properties. A number of studies have demonstrated the verification of material selection. On the face of it, we make findings indicating that double glazed sealed units could enhance reliability. We had evaluated sample reliability under fire conditions, seismic load, and pressure containment failure. We used the samples mineral insulated thermocouple cable.

  6. The numerical study of the influence of rheological parameters stratified flows characteristics in cable dies

    NASA Astrophysics Data System (ADS)

    Kozitsyna, M. V.; Trufanova, N. M.

    2017-01-01

    Today the process of coextrusion is the most technological in the cable production with cross-linked polyethylene, composed of two or more layers of polymeric insulation. Since the covering technology is a simultaneous imposition of all necessary layers (two semiconducting shields on the insulation and conductor and one - on insulation), the main focus of this study is the analysis of significance of various factors influence on stratified flows characteristics. This paper has considered the flow of two abnormally viscous liquids in the cable head. The problem has been solved through a three-dimensional statement by applying the finite element method in the Ansys software package. The influence has been estimated by varying the rheological properties of materials to create all necessary layers thickness.

  7. Submerged Medium Voltage Cable Systems at Nuclear Power Plants. A Review of Research Efforts Relevant to Aging Mechanisms and Condition Monitoring

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Brown, Jason; Bernstein, Robert; White, II, Gregory Von

    In a submerged environment, power cables may experience accelerated insulation degradation due to water - related aging mechanisms . Direct contact with water or moisture intrusion in the cable insulation s ystem has been identified in the literature as a significant aging stressor that can affect performance and lifetime of electric cables . Progressive reduction of the dielectric strength is commonly a result of water treeing which involves the development of permanent hydrophilic structures in the insulation coinciding with the absorption of water into the cable . Water treeing is a phenomenon in which dendritic microvoids are formed in electricmore » cable insulation due to electrochemic al reactions , electromechanical forces , and diffusion of contaminants over time . These reactions are caused by the combined effect s of water presence and high electrical stress es in the material . Water tree growth follow s a tree - like branching pattern , i ncreasing in volume and length over time . Although these cables can be "dried out," water tree degradation , specifically the growth of hydrophilic regions, is believed to be permanent and typically worsens over time. Based on established research , water treeing or water induced damage can occur in a variety of electric cables including XLPE, TR - XLPE and other insulating materials, such as EPR and butyl rubber . Once water trees or water induced damage form, the dielectric strength of an insulation materia l will decrease gradually with time as the water trees grow in length, which could eventually result in failure of the insulating material . Under wet conditions or i n submerged environments , several environmental and operational parameters can influence w ater tree initiation and affect water tree growth . These parameters include voltage cycling, field frequency, temperature, ion concentration and chemistry, type of insula tion material , and the characteristics of its defects. In this effort, a review of academic and industrial literature was performed to identify : 1) findings regarding the degradation mechanisms of submerged cabling and 2) condition monitoring methods that may prove useful in predict ing the remaining lifetime of submerged medium voltage p ower cables . The re search was conducted by a multi - disciplinary team , and s ources includ ed official NRC reports, n ational l aboratory reports , IEEE standards, conference and journal proceedings , magazine articles , PhD dissertations , and discussions with experts . The purpose of this work was to establish the current state - of - the - art in material degradation modeling and cable condition monitoring techniques and to identify research gaps . Subsequently, future areas of focus are recommended to address these research gaps and thus strengthen the efficacy of the NRC's developing cable condition monitoring program . Results of this literature review and details of the test ing recommendations are presented in this report . FOREWORD To ensure the safe, re liable, and cost - effective long - term operation of nuclear power plants, many systems, structures, and components must be continuously evaluated. The Nuclear Regulatory Commission (NRC) has identified that cables in submerged environments are of concern, particularly as plants are seeking license renewal. To date, there is a lack of consensus on aging and degradation mechanisms even though the area of submerged cables has been extensively studied. Consequently, the ability to make lifetime predictions for submerged cable does not yet exist. The NRC has engaged Sandia National Laboratories (SNL) to lead a coordinated effort to help elucidate the aging and degradation of cables in submerged environments by collaborating with cable manufacturers, utilities, universities, and other government agencies. A team of SNL experts was assembled from the laboratories including electrical condition monitoring, mat erial science, polymer degradation, plasma physics, nuclear systems, and statistics. An objective of this research program is to perform a l iterature r eview to gather a body of knowledge on prior research projects, technical papers, and literature related to cable degradation in a submerged environment. In addition, the information gathered from the literature review will be employed to gain insights for developing an aging coefficient, and to determine which condition monitoring techniques are capable of tracking cable degradation in a submerged environment. Moreover, the information gathered from the l iterature r eview will also be used to determine which approach or approaches are best suited to develop test methods for accelerated aging and condition m onitoring of medium voltage cables. In summary of this initial effort, s ignificant work has been performed on submerged cable insulation degradation; however, there is a lack of uniform theories and acceptance of chemical and physical pathways. This lack of fundamental understanding is coupled with the inability to make predictive statements about material performance in wet or submerged environments. S elect condition monitoring methods known to the industry are discussed in this report and a dditional co ndition monitoring methods were added in this effort based on recommendations from the Nuclear Energy Standards Coordinating Collaborative and available literature. This NUREG review provides additional clarity on the use of condition monitoring methods t o detect water - related damage to medium voltage cable and new methods and approaches proposed in academia and industry. In order t o ensure continued improvement in the efficacy of a cable condition monitoring program, continued research and development (R&D) efforts are necessary. R&D efforts should complement operations, iteratively improving condition monitoring policies, procedures and outcomes. Ideally, field and laboratory data enable improved understanding of material science which in turn inform s the development of new or improved condition monitoring methods and lifetime models. Finally, these improved methods and models aid in the refinement of condition monitoring policies and procedures.« less

  8. 30 CFR 75.516-2 - Communication wires and cables; installation; insulation; support.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Communication wires and cables; installation... Equipment-General § 75.516-2 Communication wires and cables; installation; insulation; support. (a) All communication wires shall be supported on insulated hangers or insulated J-hooks. (b) All communication cables...

  9. 30 CFR 75.516-2 - Communication wires and cables; installation; insulation; support.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Communication wires and cables; installation... Equipment-General § 75.516-2 Communication wires and cables; installation; insulation; support. (a) All communication wires shall be supported on insulated hangers or insulated J-hooks. (b) All communication cables...

  10. 30 CFR 75.517 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Power wires and cables; insulation and...-General § 75.517 Power wires and cables; insulation and protection. [Statutory Provisions] Power wires and cables, except trolley wires, trolley feeder wires, and bare signal wires, shall be insulated adequately...

  11. 30 CFR 75.516-2 - Communication wires and cables; installation; insulation; support.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Communication wires and cables; installation... Equipment-General § 75.516-2 Communication wires and cables; installation; insulation; support. (a) All communication wires shall be supported on insulated hangers or insulated J-hooks. (b) All communication cables...

  12. 30 CFR 75.517 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Power wires and cables; insulation and...-General § 75.517 Power wires and cables; insulation and protection. [Statutory Provisions] Power wires and cables, except trolley wires, trolley feeder wires, and bare signal wires, shall be insulated adequately...

  13. 30 CFR 75.517 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Power wires and cables; insulation and...-General § 75.517 Power wires and cables; insulation and protection. [Statutory Provisions] Power wires and cables, except trolley wires, trolley feeder wires, and bare signal wires, shall be insulated adequately...

  14. 30 CFR 75.517 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Power wires and cables; insulation and...-General § 75.517 Power wires and cables; insulation and protection. [Statutory Provisions] Power wires and cables, except trolley wires, trolley feeder wires, and bare signal wires, shall be insulated adequately...

  15. 30 CFR 75.516-2 - Communication wires and cables; installation; insulation; support.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Communication wires and cables; installation... Equipment-General § 75.516-2 Communication wires and cables; installation; insulation; support. (a) All communication wires shall be supported on insulated hangers or insulated J-hooks. (b) All communication cables...

  16. 30 CFR 75.516-2 - Communication wires and cables; installation; insulation; support.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Communication wires and cables; installation... Equipment-General § 75.516-2 Communication wires and cables; installation; insulation; support. (a) All communication wires shall be supported on insulated hangers or insulated J-hooks. (b) All communication cables...

  17. 30 CFR 75.517 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Power wires and cables; insulation and...-General § 75.517 Power wires and cables; insulation and protection. [Statutory Provisions] Power wires and cables, except trolley wires, trolley feeder wires, and bare signal wires, shall be insulated adequately...

  18. Mitigation of Manhole Events Caused by Secondary Cable Failure

    NASA Astrophysics Data System (ADS)

    Zhang, Lili

    "Manhole event" refers to a range of phenomena, such as smokers, fires and explosions which occur on underground electrical infrastructure, primarily in major cities. The most common cause of manhole events is decomposition of secondary cable initiated by an electric fault. The work presented in this thesis addresses various aspects related to the evolution and mitigation of the manhole events caused by secondary cable insulation failure. Manhole events develop as a result of thermal decomposition of organic materials present in the cable duct and manholes. Polymer characterization techniques are applied to intensively study the materials properties as related to manhole events, mainly the thermal decomposition behaviors of the polymers present in the cable duct. Though evolved gas analysis, the combustible gases have been quantitatively identified. Based on analysis and knowledge of field conditions, manhole events is divided into at least two classes, those in which exothermic chemical reactions dominate and those in which electrical energy dominates. The more common form of manhole event is driven by air flow down the duct. Numerical modeling of smolder propagation in the cable duct demonstrated that limiting air flow is effective in reducing the generation rate of combustible gas, in other words, limiting manhole events to relatively minor "smokers". Besides manhole events, another by-product of secondary cable insulation breakdown is stray voltage. The danger to personnel due to stray voltage is mostly caused by the 'step potential'. The amplitude of step potential as a result of various types of insulation defects is calculated using Finite Element Analysis (FEA) program.

  19. A polytetrafluorethylene insulated cable for high temperature oxygen aerospace applications

    NASA Technical Reports Server (NTRS)

    Sheppard, A. T.; Webber, R. G.

    1983-01-01

    For electrical cables to function and survive in the severe high temperature oxygen environment that will be experienced in the external tanks of the space shuttle, extreme cleanliness and material purity is required. A flexible light weight cable has been developed for use in pure oxygen at worst case temperatures of -190 to +260 degrees Centigrade and pressures as high as 44 pounds per square inch absolute. A comprehensive series of tests were performed on cables manufactured to the best commercial practices in order to establish the basic guidelines for control of build configuration as well as each material used in construction of the cable.

  20. A polytetrafluorethylene insulated cable for high temperature oxygen aerospace applications

    NASA Astrophysics Data System (ADS)

    Sheppard, A. T.; Webber, R. G.

    For electrical cables to function and survive in the severe high temperature oxygen environment that will be experienced in the external tanks of the space shuttle, extreme cleanliness and material purity is required. A flexible light weight cable has been developed for use in pure oxygen at worst case temperatures of -190 to +260 degrees Centigrade and pressures as high as 44 pounds per square inch absolute. A comprehensive series of tests were performed on cables manufactured to the best commercial practices in order to establish the basic guidelines for control of build configuration as well as each material used in construction of the cable.

  1. 7 CFR 1728.204 - Electric standards and specifications for materials and construction.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... application where additional insulation is desired. (1) The cable may be used in single-phase, two (V)-phase... polyethylene (TR-XLPE) insulation compound containing an additive, a polymer modification filler, which helps... shield shall have a nominal operating temperature equal to, or higher than, that of the insulation. (e...

  2. 7 CFR 1728.204 - Electric standards and specifications for materials and construction.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... application where additional insulation is desired. (1) The cable may be used in single-phase, two (V)-phase... polyethylene (TR-XLPE) insulation compound containing an additive, a polymer modification filler, which helps... shield shall have a nominal operating temperature equal to, or higher than, that of the insulation. (e...

  3. 14 CFR 25.1713 - Fire protection: EWIS.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Electrical Wiring Interconnection Systems (EWIS) § 25.1713... used during emergency procedures must be fire resistant. (c) Insulation on electrical wire and electrical cable, and materials used to provide additional protection for the wire and cable, installed in...

  4. Coaxial cable connector

    NASA Technical Reports Server (NTRS)

    Caro, Edward R. (Inventor); Bonazza, Walter J. (Inventor)

    1987-01-01

    A coaxial cable connector is provided, which resists radio frequency breakdown in coaxial cables used in the vacuum of outer space. The connector body surrounds an insulator which includes an easily compressible elastomeric portion. An insulated coaxial cable is prepared so that its insulation projects beyond the outer conductor and compresses the elastomeric portion of the connector insulator.

  5. 30 CFR 56.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Insulation and fittings for power wires and... MINES Electricity § 56.12008 Insulation and fittings for power wires and cables. Power wires and cables... insulated wires, other than cables, pass through metal frames, the holes shall be substantially bushed with...

  6. 30 CFR 56.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Insulation and fittings for power wires and... MINES Electricity § 56.12008 Insulation and fittings for power wires and cables. Power wires and cables... insulated wires, other than cables, pass through metal frames, the holes shall be substantially bushed with...

  7. High Voltage Hybrid Electric Propulsion - Multilayered Functional Insulation System (MFIS) NASA-GRC

    NASA Technical Reports Server (NTRS)

    Lizcano, M.

    2017-01-01

    High power transmission cables pose a key challenge in future Hybrid Electric Propulsion Aircraft. The challenge arises in developing safe transmission lines that can withstand the unique environment found in aircraft while providing megawatts of power. High voltage AC, variable frequency cables do not currently exist and present particular electrical insulation challenges since electrical arcing and high heating are more prevalent at higher voltages and frequencies. Identifying and developing materials that maintain their dielectric properties at high voltage and frequencies is crucial.

  8. Determination of threshold and maximum operating electric stresses for selected high voltage insulations. Task 2: Investigation of oil-filled paper insulated cables

    NASA Astrophysics Data System (ADS)

    Sosnowski, M.; Eager, G. S., Jr.

    1983-06-01

    Threshold voltage of oil-impregnated paper insulated cables are investigaed. Experimental work was done on model cables specially manufactured for this project. The cables were impregnated with mineral and with synthetic oils. Standard impulse breakdown voltage tests and impulse voltage breakdown tests with dc prestressing were performed at room temperature and at 1000C. The most important result is the finding of very high level of threshold voltage stress for oil-impregnated paper insulated cables. This threshold voltage is approximately 1.5 times higher than the threshold voltage or crosslinked polyethylene insulated cables.

  9. Recent Progress in Electrical Insulation Techniques for HTS Power Apparatus

    NASA Astrophysics Data System (ADS)

    Hayakawa, Naoki; Kojima, Hiroki; Hanai, Masahiro; Okubo, Hitoshi

    This paper describes the electrical insulation techniques at cryogenic temperatures, i.e. Cryodielectrics, for HTS power apparatus, e.g. HTS power transmission cables, transformers, fault current limiters and SMES. Breakdown and partial discharge characteristics are discussed for different electrical insulation configurations of LN2, sub-cooled LN2, solid, vacuum and their composite insulation systems. Dynamic and static insulation performances with and without taking account of quench in HTS materials are also introduced.

  10. Process for making RF shielded cable connector assemblies and the products formed thereby

    NASA Technical Reports Server (NTRS)

    Fisher, A.; Clatterbuck, C. H. (Inventor)

    1973-01-01

    A process for making RF shielded cable connector assemblies and the resulting structures is described. The process basically consists of potting wires of a shielded cable between the cable shield and a connector housing to fill in, support, regidize, and insulate the individual wires contained in the cable. The formed potting is coated with an electrically conductive material so as to form an entirely encompassing adhering conductive path between the cable shield and the metallic connector housing. A protective jacket is thereby formed over the conductive coating between the cable shield and the connector housing.

  11. Complete Fiber/Copper Cable Solution for Long-Term Temperature and Pressure Measurement in Supercritical Reservoirs and EGS Wells

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Pastouret, Alan; Gooijer, Frans; Overton, Bob

    High Temperature insulated wire and optical fiber cable is a key enabling technology for the Geothermal Technologies Program (GTP). Without insulated electrical wires and optical fiber, downhole temperature and pressure sensors, flow meters and gauges cannot communicate with the surface. Unfortunately, there are currently no insulated electrical wire or fiber cable constructions capable of surviving for extended periods of deployment in a geothermal well (240-325°C) or supercritical (374°C) reservoir. This has severely hindered engineered reservoir creation, management and utilization, as hot zones and cool water intrusions cannot be understood over time. The lack of a insulated electrical wire and fibermore » cable solution is a fundamental limitation to the viability of this energy source. The High Temperature Downhole Tools target specification is development of tools and sensors for logging and monitoring wellbore conditions at depths of up to 10,000 meters and temperatures up to 374oC. It well recognized in the industry that no current electronic or fiber cable can be successfully deployed in a well and function successfully for more a few days at temperatures over 240oC. The goal of this project was to raise this performance level significantly. Prysmian Group’s objective in this project was to develop a complete, multi-purpose cable solution for long-term deployment in geothermal wells/reservoirs that can be used with the widest variety of sensors. In particular, the overall project objective was to produce a manufacturable cable design that can perform without serious degradation: • At temperatures up to 374°C; • At pressures up to 220 bar; • In a hydrogen-rich environment; and • For the life of the well (> 5 years). This cable incorporates: • Specialty optical fibers, with specific glass chemistry and high temperature and pressure protective coatings for data communication and distributed temperature and pressure sensing, and • High-temperature insulated wire conductors Prysmian Group has developed a geothermal fiber optic cable (GFOC) solution which incorporates novel glass chemistry for optical fibers to operate at the required bandwidths in high temperature/high pressure hydrogen rich environments with fiber protection, high temperature insulated conductors and protective cladding for cable components. The cable solution has been tested in a geothermal installation for 10 months. The electrical insulation and optical fibers have been validated through laboratory testing to ensure successful operation for greater than 5 years at 300°C, with the possibility of higher temperatures depending on the particular well environment. With the 300°C optical fiber and electrical insulation developments completed and validated in laboratory tests the greatest challenge to a complete 300°C cable solution was protecting the optical fibers in the cable. Optical fibers are typically incased in a protective tube where the tube is filled with a gel. The gel serves as mechanical protection, prevent moisture ingress, and can include hydrogen scavenging materials. A suitable gel for use at 300°C could not be identified and an industrialized alternative was not fully attained. Despite the problems encountered and the lower long-term operating temperature of the cable solution, the project showed success in developing a complete cable solution for a large portion of the geothermal wells in operation today. Further work to obtain the higher long-term temperature goal of the project can be achieved based on the knowledge gained in the current project. This project is significant for many reasons including the new materials science, manufacturing technology, energy independence, and jobs created and will create.« less

  12. 30 CFR 75.517-2 - Plans for insulation of existing bare power wires and cables.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Equipment-General § 75.517-2 Plans for insulation of existing bare power wires and cables. (a) On or before December 31, 1970, plans for the insulation of existing bare power wires and cables installed prior to... officials; (2) Map or diagram indicating location of power wires and cables required to be insulated; (3...

  13. 30 CFR 75.517-2 - Plans for insulation of existing bare power wires and cables.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Equipment-General § 75.517-2 Plans for insulation of existing bare power wires and cables. (a) On or before December 31, 1970, plans for the insulation of existing bare power wires and cables installed prior to... officials; (2) Map or diagram indicating location of power wires and cables required to be insulated; (3...

  14. 30 CFR 75.517-2 - Plans for insulation of existing bare power wires and cables.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Equipment-General § 75.517-2 Plans for insulation of existing bare power wires and cables. (a) On or before December 31, 1970, plans for the insulation of existing bare power wires and cables installed prior to... officials; (2) Map or diagram indicating location of power wires and cables required to be insulated; (3...

  15. Bulk Electrical Cable Non-Destructive Examination Methods for Nuclear Power Plant Cable Aging Management Programs

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Glass, Samuel W.; Jones, Anthony M.; Fifield, Leonard S.

    This Pacific Northwest National Laboratory milestone report describes progress to date on the investigation of nondestructive test methods focusing particularly on bulk electrical test methods that provide key indicators of cable aging and damage. The work includes a review of relevant literature as well as hands-on experimental verification of inspection capabilities. As nuclear power plants consider applying for second, or subsequent, license renewal to extend their operating period from 60 years to 80 years, it is important to understand how the materials installed in plant systems and components will age during that time and develop aging management programs to assuremore » continued safe operation under normal and design basis events (DBE). Normal component and system tests typically confirm the cables can perform their normal operational function. The focus of the cable test program, however, is directed toward the more demanding challenge of assuring the cable function under accident or DBE. The industry has adopted 50% elongation at break (EAB) relative to the un-aged cable condition as the acceptability standard. All tests are benchmarked against the cable EAB test. EAB, however, is a destructive test so the test programs must apply an array of other nondestructive examination (NDE) tests to assure or infer the overall set of cable’s system integrity. Assessment of cable integrity is further complicated in many cases by vendor’s use of dissimilar material for jacket and insulation. Frequently the jacket will degrade more rapidly than the underlying insulation. Although this can serve as an early alert to cable damage, direct test of the cable insulation without violating the protective jacket becomes problematic. This report addresses the range of bulk electrical NDE cable tests that are or could be practically implemented in a field-test situation with a particular focus on frequency domain reflectometry (FDR). The FDR test method offers numerous advantages over many other bulk electrical tests. Two commercial FDR systems plus a laboratory vector network analyzer are used to test an array of aged and un-aged cables under identical conditions. Several conclusions are set forth, and a number of knowledge gaps are identified.« less

  16. 49 CFR 236.108 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... cables. 236.108 Section 236.108 Transportation Other Regulations Relating to Transportation (Continued... THE INSTALLATION, INSPECTION, MAINTENANCE, AND REPAIR OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES... Insulation resistance tests, wires in trunking and cables. (a) Insulation resistance of wires and cables...

  17. 49 CFR 236.108 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... cables. 236.108 Section 236.108 Transportation Other Regulations Relating to Transportation (Continued... THE INSTALLATION, INSPECTION, MAINTENANCE, AND REPAIR OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES... Insulation resistance tests, wires in trunking and cables. (a) Insulation resistance of wires and cables...

  18. 49 CFR 236.108 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... cables. 236.108 Section 236.108 Transportation Other Regulations Relating to Transportation (Continued... THE INSTALLATION, INSPECTION, MAINTENANCE, AND REPAIR OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES... Insulation resistance tests, wires in trunking and cables. (a) Insulation resistance of wires and cables...

  19. Tool for cutting insulation from electrical cables

    DOEpatents

    Harless, Charles E.; Taylor, Ward G.

    1978-01-01

    This invention is an efficient hand tool for precisely slitting the sheath of insulation on an electrical cable--e.g., a cable two inches in diameter--in a manner facilitating subsequent peeling or stripping of the insulation. The tool includes a rigid frame which is slidably fitted on an end section of the cable. The frame carries a rigidly affixed handle and an opposed, elongated blade-and-handle assembly. The blade-and-handle assembly is pivotally supported by a bracket which is slidably mounted on the frame for movement toward and away from the cable, thus providing an adjustment for the depth of cut. The blade-and-handle assembly is mountable to the bracket in two pivotable positions. With the assembly mounted in the first position, the tool is turned about the cable to slit the insulation circumferentially. With the assembly mounted in the second position, the tool is drawn along the cable to slit the insulation axially. When cut both circumferentially and axially, the insulation can easily be peeled from the cable.

  20. Very Low Frequency Breakdown Properties of Electrical Insulation Materials at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Sauers, I.; Tuncer, E.; Polizos, G.; James, D. R.; Ellis, A. R.; Pace, M. O.

    2010-04-01

    For long cables or equipment with large capacitance it is not always possible to conduct high voltage withstand tests at 60 Hz due to limitations in charging currents of the power supply. Very low frequency (typically at a frequency of 0.1 Hz) has been used for conventional cables as a way of getting around the charging current limitation. For superconducting grid applications the same issues apply. However there is very little data at cryogenic temperatures on how materials perform at low frequency compared to 60 Hz and whether higher voltages should be applied when performing a high voltage acceptability test. Various materials including G10 (fiberglass reinforced plastic or FRP), Cryoflex™ (a tape insulation used in some high temperature superconducting cables), kapton (commonly used polyimide), polycarbonate, and polyetherimide, and in liquid nitrogen alone have been tested using a step method for frequencies of 60 Hz, 0.1 Hz, and dc. The dwell time at each step was chosen so that the aging factor would be the same in both the 60 Hz and 0.1 Hz tests. The data indicated that, while there is a small frequency dependence for liquid nitrogen, there are significant differences for the solid materials studied. Breakdown data for these materials and for model cables will be shown and discussed.

  1. External heating of electrical cables and auto-ignition investigation.

    PubMed

    Courty, L; Garo, J P

    2017-01-05

    Electric cables are now extensively used for both residential and industrial applications. During more than twenty years, multi-scale approaches have been developed to study fire behavior of such cables that represents a serious challenge. Cables are rather complicated materials because they consist of an insulated part and jacket of polymeric materials. These polymeric materials can have various chemical structures, thicknesses and additives and generally have a char-forming tendency when exposed to heat source. In this work, two test methods are used for the characterization of cable pyrolysis and flammability. The first one permits the investigation of cable pyrolysis. A description of the cable mass loss is obtained, coupling an Arrhenius expression with a 1D thermal model of cables heating. Numerical results are successfully compared with experimental data obtained for two types of cable commonly used in French nuclear power plants. The second one is devoted to ignition investigations (spontaneous or piloted) of these cables. All these basic observations, measurements and modelling efforts are of major interest for a more comprehensive fire resistance evaluation of electric cables. Copyright © 2016 Elsevier B.V. All rights reserved.

  2. Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants – Interim Study FY13

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Simmons, Kevin L.; Fifield, Leonard S.; Westman, Matthew P.

    2013-09-27

    The most important criterion for cable performance is its ability to withstand a design-basis accident. With nearly 1000 km of power, control, instrumentation, and other cables typically found in an NPP, it would be a significant undertaking to inspect all of the cables. Degradation of the cable jacket, electrical insulation, and other cable components is a key issue that is likely to affect the ability of the currently installed cables to operate safely and reliably for another 20 to 40 years beyond the initial operating life. The development of one or more nondestructive evaluation (NDE) techniques and supporting models thatmore » could assist in determining the remaining life expectancy of cables or their current degradation state would be of significant interest. The ability to nondestructively determine material and electrical properties of cable jackets and insulation without disturbing the cables or connections has been deemed essential. Currently, the only technique accepted by industry to measure cable elasticity (the gold standard for determining cable insulation degradation) is the indentation measurement. All other NDE techniques are used to find flaws in the cable and do not provide information to determine the current health or life expectancy. There is no single NDE technique that can satisfy all of the requirements needed for making a life-expectancy determination, but a wide range of methods have been evaluated for use in NPPs as part of a continuous evaluation program. The commonly used methods are indentation and visual inspection, but these are only suitable for easily accessible cables. Several NDE methodologies using electrical techniques are in use today for flaw detection but there are none that can predict the life of a cable. There are, however, several physical and chemical ptoperty changes in cable insulation as a result of thermal and radiation damage. In principle, these properties may be targets for advanced NDE methods to provide early warning of aging and degradation. Examples of such key indicators include changes in chemical structure, mechanical modulus, and dielectric permittivity. While some of these indicators are the basis of currently used technologies, there is a need to increase the volume of cable that may be inspected with a single measurement, and if possible, to develop techniques for in-situ inspection (i.e., while the cable is in operation). This is the focus of the present report.« less

  3. An Internal Coaxial Cable Electrical Connector For Use In Downhole Tools

    DOEpatents

    Hall, David R.; Hall, Jr., H. Tracy; Pixton, David S.; Dahlgren, Scott; Fox, Joe; Sneddon, Cameron; Briscoe, Michael

    2005-09-20

    A seal for a coaxial cable electrical connector more specifically an internal seal for a coaxial cable connector placed within a coaxial cable and its constituent components. A coaxial cable connector is in electrical communcation with an inductive transformer and a coaxial cable. The connector is in electrical communication with the outer housing of the inductive transformer. A generally coaxial center conductor, a portion of which could be the coil in the inductive transformer, passes through the connector, is electrically insulated from the connector, and is in electrical communication with the conductive core of the coaxial cable. The electrically insulating material also doubles as a seal to safegaurd against penetration of fluid, thus protecting against shorting out of the electrical connection. The seal is a multi-component seal, which is pre-compressed to a desired pressure rating. The coaxial cable and inductive transformer are disposed within downhole tools to transmit electrical signals between downhole tools within a drill string. The internal coaxial cable connector and its attendant seal can be used in a plurality of downhole tools, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars.

  4. Effect of oxygen concentration on fire growth of various types of cable bending in horizontal and vertical orientations

    NASA Astrophysics Data System (ADS)

    Pangaribuan, Adrianus; Dhiputra, I. M. K.; Nugroho, Yulianto S.

    2017-03-01

    Electrical cable is a whole of the material including metal (cooper) conductor and its insulation, when an electrical cable is flowed by electric current, based on its own capacity, the temperature of cable conductor increases gradually. If the current flows above the cable carrying capacity, then an extreme temperature rises are expected. When temperature increase, the electric current flow inside cable conductor will decrease gradually related to the resistance and could occur repeatedly in a period. Since electrical faults on electrical cable system are often suspected as the cause of fires, thus this research aims to investigate measures of preventing the fire to start by means of controlling oxygen concentration in a cable compartment. The experimental work was conducted in laboratory by using electrical power cable of 1.5 mm2 size. Two transparent chambers were applied for studying the effect of vertical and horizontal orientations on the cable temperature rise, under various oxygen concentration of the gas streams. In the present work, the electrical was maintained at a constant level during a typical test run. Parametric studies reported in the paper include the use of a bare and insulated cables as well as the bending shape of the cable lines of a straight cable, coiled cable and randomly bent cable which were loaded with the same electric load and oxygen concentration in the gas supply.

  5. Fire behavior of halogen-free flame retardant electrical cables with the cone calorimeter.

    PubMed

    Meinier, Romain; Sonnier, Rodolphe; Zavaleta, Pascal; Suard, Sylvain; Ferry, Laurent

    2018-01-15

    Fires involving electrical cables are one of the main hazards in Nuclear Power Plants (NPPs). Cables are complex assemblies including several polymeric parts (insulation, bedding, sheath) constituting fuel sources. This study provides an in-depth characterization of the fire behavior of two halogen-free flame retardant cables used in NPPs using the cone calorimeter. The influence of two key parameters, namely the external heat flux and the spacing between cables, on the cable fire characteristics is especially investigated. The prominent role of the outer sheath material on the ignition and the burning at early times was highlighted. A parameter of utmost importance called transition heat flux, was identified and depends on the composition and the structure of the cable. Below this heat flux, the decomposition is limited and concerns only the sheath. Above it, fire hazard is greatly enhanced because most often non-flame retarded insulation part contributes to heat release. The influence of spacing appears complex, and depends on the considered fire property. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. 30 CFR 56.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... MINES Electricity § 56.12008 Insulation and fittings for power wires and cables. Power wires and cables... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Insulation and fittings for power wires and cables. 56.12008 Section 56.12008 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...

  7. 30 CFR 57.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... cables. Power wires and cables shall be insulated adequately where they pass into or out of electrical... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Insulation and fittings for power wires and cables. 57.12008 Section 57.12008 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...

  8. 30 CFR 56.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... MINES Electricity § 56.12008 Insulation and fittings for power wires and cables. Power wires and cables... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Insulation and fittings for power wires and cables. 56.12008 Section 56.12008 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...

  9. 30 CFR 56.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... MINES Electricity § 56.12008 Insulation and fittings for power wires and cables. Power wires and cables... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Insulation and fittings for power wires and cables. 56.12008 Section 56.12008 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...

  10. 30 CFR 57.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... cables. Power wires and cables shall be insulated adequately where they pass into or out of electrical... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Insulation and fittings for power wires and cables. 57.12008 Section 57.12008 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...

  11. 30 CFR 57.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... cables. Power wires and cables shall be insulated adequately where they pass into or out of electrical... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Insulation and fittings for power wires and cables. 57.12008 Section 57.12008 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...

  12. Designing Predictive Diagnose Method for Insulation Resistance Degradation of the Electrical Power Cables from Neutral Insulated Power Networks

    NASA Astrophysics Data System (ADS)

    Dobra, R.; Pasculescu, D.; Risteiu, M.; Buica, G.; Jevremović, V.

    2017-06-01

    This paper describe some possibilities to minimize voltages switching-off risks from the mining power networks, in case of insulated resistance faults by using a predictive diagnose method. The cables from the neutral insulated power networks (underground mining) are designed to provide a flexible electrical connection between portable or mobile equipment and a point of supply, including main feeder cable for continuous miners, pump cable, and power supply cable. An electronic protection for insulated resistance of mining power cables can be made using this predictive strategy. The main role of electronic relays for insulation resistance degradation of the electrical power cables, from neutral insulated power networks, is to provide a permanent measurement of the insulated resistance between phases and ground, in order to switch-off voltage when the resistance value is below a standard value. The automat system of protection is able to signalize the failure and the human operator will be early informed about the switch-off power and will have time to take proper measures to fix the failure. This logic for fast and automat switch-off voltage without aprioristic announcement is suitable for the electrical installations, realizing so a protection against fires and explosion. It is presented an algorithm and an anticipative relay for insulated resistance control from three-phase low voltage installations with insulated neutral connection.

  13. Dielectric and Insulating Technology 2004 : Review & Forecast

    NASA Astrophysics Data System (ADS)

    Okamoto, Tatsuki

    This article reports the state-of-art of DEIS activites. DEIS activiteis are basically based on the activites of 8-10 investigation committees’ under DEIS committee. Recent DEIS activites are categlized into three functions in this article and remarkable activity or trend of each category is mentioned. Those are activities on insulation diagnosis (AI application and asset management), activities on new insulation technology for power tansmission (high Tc super conducting cable insulation and all solid sinulated substation), and activities on new insulating materials (Nanocomposite).

  14. 30 CFR 57.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Insulation and fittings for power wires and... NONMETAL MINES Electricity Surface and Underground § 57.12008 Insulation and fittings for power wires and cables. Power wires and cables shall be insulated adequately where they pass into or out of electrical...

  15. 30 CFR 57.12008 - Insulation and fittings for power wires and cables.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Insulation and fittings for power wires and... NONMETAL MINES Electricity Surface and Underground § 57.12008 Insulation and fittings for power wires and cables. Power wires and cables shall be insulated adequately where they pass into or out of electrical...

  16. 49 CFR 234.267 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 4 2011-10-01 2011-10-01 false Insulation resistance tests, wires in trunking and... resistance tests, wires in trunking and cables. (a) Insulation resistance tests shall be made when wires or... between conductors in trunking. Insulation resistance tests shall be performed when wires, cables, and...

  17. 49 CFR 234.267 - Insulation resistance tests, wires in trunking and cables.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Insulation resistance tests, wires in trunking and... resistance tests, wires in trunking and cables. (a) Insulation resistance tests shall be made when wires or... between conductors in trunking. Insulation resistance tests shall be performed when wires, cables, and...

  18. Overload characteristics of paper-polypropylene-paper cable

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Ernst, A.

    1990-09-01

    The short-time rating of PPP pipe-type cable may be lower than the equivalent paper cable sized to carry the same normal load. The ratings depend on the relative conductor sizes and the maximum allowable conductor temperatures of the insulation. The insulation thermal resistivity may be a significant parameter for overload times of approximately one hour and should be verified for PPP insulation. The thermal capacitance temperature characteristic of PPP insulation is not known. However, the overload ratings are not very sensitive to this parameter. Overload ratings are given for maximum conductor temperatures from 105 C to 130 C. Use ofmore » ratings based on temperatures greater than 105 C would require testing to determine the extent of degradation of the insulation at these higher temperatures. PPP-insulated cable will be thermally stable over a wider range of operating conditions (voltage and current) compared with paper-insulated cable. The short-circuit ratings of PPP- and paper-insulated cable systems and the positive/negative and zero sequence impedances are compared. 21 refs., 22 figs., 5 tabs.« less

  19. The characteristics of electrical trees in the inner and outer layers of different voltage rating XLPE cable insulation

    NASA Astrophysics Data System (ADS)

    Xie, Ansheng; Li, Shengtao; Zheng, Xiaoquan; Chen, George

    2009-06-01

    The statistical initiation and propagation characteristics of electrical trees in cross-linked polyethylene (XLPE) cables with different voltage ratings from 66 to 500 kV were investigated under a constant test voltage of 50 Hz/7 kV (the 66 kV rating cable is from UK, the others from China). It was found that the characteristics of electrical trees in the inner region of 66 kV cable insulation differed considerably from those in the outer region under the same test conditions; however, no significant differences appeared in the 110 kV rating cable and above. The initiation time of electrical trees in both the inner and the outer regions of the 66 kV cable is much shorter than that in higher voltage rating cables; in addition the growth rate of electrical trees in the 66 kV cable is much larger than that in the higher voltage rating cables. By using x-ray diffraction, differential scanning calorimetry and thermogravimetry methods, it was revealed that besides the extrusion process, the molecular weight of base polymer material and its distribution are the prime factors deciding the crystallization state. The crystallization state and the impurity content are responsible for the resistance to electrical trees. Furthermore, it was proposed that big spherulites will cooperate with high impurity content in enhancing the initiation and growth processes of electrical trees via the 'synergetic effect'. Finally, dense and small spherulites, high crystallinity, high purity level of base polymer material and super-clean production processes are desirable for higher voltage rating cables.

  20. 30 CFR 75.517-1 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Power wires and cables; insulation and protection. 75.517-1 Section 75.517-1 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...-General § 75.517-1 Power wires and cables; insulation and protection. Power wires and cables installed on...

  1. 30 CFR 75.517-1 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Power wires and cables; insulation and protection. 75.517-1 Section 75.517-1 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...-General § 75.517-1 Power wires and cables; insulation and protection. Power wires and cables installed on...

  2. 30 CFR 75.517-1 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Power wires and cables; insulation and protection. 75.517-1 Section 75.517-1 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...-General § 75.517-1 Power wires and cables; insulation and protection. Power wires and cables installed on...

  3. 30 CFR 75.517-1 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Power wires and cables; insulation and protection. 75.517-1 Section 75.517-1 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...-General § 75.517-1 Power wires and cables; insulation and protection. Power wires and cables installed on...

  4. 30 CFR 75.517-1 - Power wires and cables; insulation and protection.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Power wires and cables; insulation and protection. 75.517-1 Section 75.517-1 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...-General § 75.517-1 Power wires and cables; insulation and protection. Power wires and cables installed on...

  5. Development of material formula and structure property indicators for low cold-resistant characterization of Cables’ Material

    NASA Astrophysics Data System (ADS)

    Sun, W.; Cai, Y. G.; Feng, Y. M.; Li, Y. L.; Zhou, H. Y.; Zhou, Y.

    2018-01-01

    Alpine regions account for about 27.9% of total land area in China. Northeast China, Inner Mongolia, Northwest China and other regions are located in alpine regions, wherein the above regions are rich in energy. However, the low-temperature impact embrittlement temperature of traditional PVC cable materials is between -15°C and -20°C, which is far lower than actual operation requirements. Cable insulation and sheath are always damaged during cable laying in alpine regions. Therefore, it is urgent to develop low-temperature-resistant cables applicable to low-temperature environment in alpine regions, and safe and stable operation of power grids in the alpine regions can be guaranteed. In the paper, cold-resistant PVC formula systems were mainly trial-manufactured and studied. Appropriate production technologies and formulas were determined through selecting raw materials and modified materials. The low-temperature impact embrittlement temperature was adjusted below -50°C under the precondition that PVC cable materials met national standard property requirements. Cold-resistant PVC cable materials were prepared, which were characterized by excellent physical and mechanical properties, and sound extrusion process, and cold-resistant PVC cable materials can meet production requirements of low-temperature-resistant cables. Meanwhile, the prepared cold-resistant cable material was used for extruding finished product cables and trial-manufacturing sample cables. Type tests of low temperature elongation ratio, 15min withstand voltage, etc. were completed for 35kV and lower sample cables in Mohe Low-temperature Test Site. All properties were consistent with standard requirements.

  6. An Apparatus for Monitoring the Health of Electrical Cables

    NASA Technical Reports Server (NTRS)

    Pai, Devdas M.; Tatum, Paul; Pace, Rachel

    2004-01-01

    As with most elements of infrastructure, electrical wiring is innocuous; usually hidden away and unnoticed until it fails. Failure of infrastructure, however, sometimes leads to serious health and safety hazards. Electrical wiring fails when the polymeric (usually rubber) insulation material that sheathes the conductor gets embrittled with age from exposure to pressure, temperature or radiation cycling or when the insulation gets removed by the chafing of wires against each other. Miles of such wiring can be found in typical aircraft, with significant lengths of the wiring immersed in aviation fuel - a recipe for an explosion if a spark were to occur. Diagnosing the health of wiring is thus an important aspect of monitoring the health of aging aircraft. Stress wave propagation through wiring affords a quick and non-invasive method for health monitoring. The extent to which a stress wave propagating through the cable core gets attenuated depends on the condition of the surrounding insulation. When the insulation is in good condition - supple and pliable, there is more damping or attenuation of the waveform. As the insulation gets embrittled and cracked, the attenuation is likely to reduce and the waveform of the propagating stress wave is likely to change. The monitoring of these changes provides a potential tool to evaluate wiring or cabling in service that is not accessible for visual inspection. This experiment has been designed for use in an introductory mechanical or materials engineering instrumentation lab. Initial setup (after procuring all the materials) should take the lab instructor about 4 hours. A single measurement can be initiated and saved to disk in less than 3 minutes, allowing for all the students in a typical lab section to take their own data rather than share a single set of data for the entire class.

  7. 30 CFR 75.517-2 - Plans for insulation of existing bare power wires and cables.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... wires and cables. 75.517-2 Section 75.517-2 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION... Equipment-General § 75.517-2 Plans for insulation of existing bare power wires and cables. (a) On or before December 31, 1970, plans for the insulation of existing bare power wires and cables installed prior to...

  8. 30 CFR 75.517-2 - Plans for insulation of existing bare power wires and cables.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... wires and cables. 75.517-2 Section 75.517-2 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION... Equipment-General § 75.517-2 Plans for insulation of existing bare power wires and cables. (a) On or before December 31, 1970, plans for the insulation of existing bare power wires and cables installed prior to...

  9. Radiation Resistant Electrical Insulation Materials for Nuclear Reactors: Final Report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Duckworth, Robert C.; Aytug, Tolga; Paranthaman, M. Parans

    The instrument and control cables in future nuclear reactors will be exposed to temperatures, dose rates, and accumulated doses exceeding those originally anticipated for the 40-year operational life of the nuclear power plant fleet. The use of nanocomposite dielectrics as insulating material for such cables has been considered a route to performance improvement. In this project, nanoparticles were developed and successfully included in three separate material systems [cross-linked polyvinyl alcohol (PVA/XLPVA), cross-linked polyethylene (PE/XLPE), and polyimide (PI)], and the chemical, electrical, and mechanical performance of each was analyzed as a function of environmental exposure and composition. Improvements were found inmore » each material system; however, refinement of each processing pathway is needed, and the consequences of these refinements in the context of thermal, radiation, and moisture exposures should be evaluated before transferring knowledge to industry.« less

  10. 30 CFR 7.402 - Definitions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... wires not insulated from one another, suitable for carrying an electric current. Electric Cable. An assembly of one or more insulated conductors of electric current under a common or integral jacket. A cable... the primary electric current or power is transmitted. Signaling Cable. A fiber optic cable, or a cable...

  11. 30 CFR 7.402 - Definitions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... wires not insulated from one another, suitable for carrying an electric current. Electric Cable. An assembly of one or more insulated conductors of electric current under a common or integral jacket. A cable... the primary electric current or power is transmitted. Signaling Cable. A fiber optic cable, or a cable...

  12. 30 CFR 7.402 - Definitions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... wires not insulated from one another, suitable for carrying an electric current. Electric Cable. An assembly of one or more insulated conductors of electric current under a common or integral jacket. A cable... the primary electric current or power is transmitted. Signaling Cable. A fiber optic cable, or a cable...

  13. Dynamic Test Method Based on Strong Electromagnetic Pulse for Electromagnetic Shielding Materials with Field-Induced Insulator-Conductor Phase Transition

    NASA Astrophysics Data System (ADS)

    Wang, Yun; Zhao, Min; Wang, Qingguo

    2018-01-01

    In order to measure the pulse shielding performance of materials with the characteristic of field-induced insulator-conductor phase transition when materials are used for electromagnetic shielding, a dynamic test method was proposed based on a coaxial fixture. Experiment system was built by square pulse source, coaxial cable, coaxial fixture, attenuator, and oscilloscope and insulating components. S11 parameter of the test system was obtained, which suggested that the working frequency ranges from 300 KHz to 7.36 GHz. Insulating performance is good enough to avoid discharge between conductors when material samples is exposed in the strong electromagnetic pulse field up to 831 kV/m. This method is suitable for materials with annular shape, certain thickness and the characteristic of field-induced insulator-conductor phase transition to get their shielding performances of strong electromagnetic pulse.

  14. Designing and Implementation a Lab Testing Method for Power Cables Insulation Resistance According with STAS 10411-89, SR EN ISO/CEI/17025/2005

    NASA Astrophysics Data System (ADS)

    Dobra, R.; Pasculescu, D.; Marc, G.; Risteiu, M.; Antonov, A.

    2017-06-01

    Insulation resistance measurement is one of the most important tests required by standards and regulations in terms of electrical safety. Why these tests are is to prevent possible accidents caused by electric shock, damage to equipment or outbreak of fire in normal operating conditions of electrical cables. The insulation resistance experiment refers to the testing of electrical cable insulation, which has a measured resistance that must be below the imposed regulations. Using a microcontroller system data regarding the insulation resistance of the power cables is acquired and with SCADA software the test results are displayed.

  15. 77 FR 34876 - Airworthiness Directives; The Boeing Company

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-12

    ... (a flammable fluid leakage zone) or heat damage to the APU power feeder cable, insulation blankets... heat damage to the APU power feeder cable, insulation blankets, or pressure bulkhead. Relevant Service... feeder cable and heat damage of the insulation blanket adjacent to the clamp, a detailed inspection for...

  16. Frequency Domain Reflectometry NDE for Aging Cables in Nuclear Power Plants

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Glass, Samuel W.; Jones, Anthony M.; Fifield, Leonard S.

    Cable insulation polymers are among the more susceptible materials to age-related degradation within a nuclear power plant. This is recognized by both regulators and utilities, so all plants have developed cable aging management programs to detect damage before critical component failure in compliance with regulatory guidelines. Although a wide range of tools are available to evaluate cables and cable systems, cable aging management programs vary in how condition monitoring and nondestructive examinations are conducted as utilities search for the most reliable and cost-effective ways to assess cable system condition. Frequency domain reflectometry (FDR) is emerging as one valuable tool tomore » locate and assess damaged portions of a cable system with minimal cost and only requires access in most cases to one of the cable terminal ends. Since laboratory studies to evaluate the use of FDR for inspection of aged cables can be expensive and data interpretation may be confounded by multiple factors which influence results, a model-based approach is desired to parametrically investigate the effect of insulation material damage in a controlled manner. This work describes development of a physics-based FDR model which uses finite element simulations of cable segments in conjunction with cascaded circuit element simulations to efficiently study a cable system. One or more segments of the cable system model have altered physical or electrical properties which represent the degree of damage and the location of the damage in the system. This circuit model is then subjected to a simulated FDR examination. The modeling approach is verified using several experimental cases and by comparing it to a commercial simulator suitable for simulation of some cable configurations. The model is used to examine a broad range of parameters including defect length, defect profile, degree of degradation, number and location of defects, FDR bandwidth, and addition of impedance-matched extensions to minimize the end-shadow effect.« less

  17. Frequency domain reflectometry modeling for nondestructive evaluation of nuclear power plant cables

    NASA Astrophysics Data System (ADS)

    Glass, S. W.; Fifield, L. S.; Jones, A. M.; Hartman, T. S.

    2018-04-01

    Cable insulation polymers are among the more susceptible materials to age-related degradation within a nuclear power plant. This is recognized by both regulators and utilities, so all plants have developed cable aging management programs to detect damage before critical component failure in compliance with regulatory guidelines. Although a wide range of tools are available to evaluate cables and cable systems, cable aging management programs vary in how condition monitoring and nondestructive examinations are conducted as utilities search for the most reliable and cost-effective ways to assess cable system condition. Frequency domain reflectometry (FDR) is emerging as one valuable tool to locate and assess damaged portions of a cable system with minimal cost and only requires access in most cases to one of the cable terminal ends. Since laboratory studies to evaluate the use of FDR for inspection of aged cables can be expensive and data interpretation may be confounded by multiple factors which influence results, a model-based approach is desired to parametrically investigate the effect of insulation material damage in a controlled manner. This work describes development of a physics-based FDR model which uses finite element simulations of cable segments in conjunction with cascaded circuit element simulations to efficiently study a cable system. One or more segments of the cable system model have altered physical or electrical properties which represent the degree of damage and the location of the damage in the system. This circuit model is then subjected to a simulated FDR examination. The modeling approach is verified using several experimental cases and by comparing it to a commercial simulator suitable for simulation of some cable configurations. The model is used to examine a broad range of parameters including defect length, defect profile, degree of degradation, number and location of defects, FDR bandwidth, and addition of impedance-matched extensions to minimize the end-shadow effect.

  18. Automation of extrusion of porous cable products based on a digital controller

    NASA Astrophysics Data System (ADS)

    Chostkovskii, B. K.; Mitroshin, V. N.

    2017-07-01

    This paper presents a new approach to designing an automated system for monitoring and controlling the process of applying porous insulation material on a conductive cable core, which is based on using structurally and parametrically optimized digital controllers of an arbitrary order instead of calculating typical PID controllers using known methods. The digital controller is clocked by signals from the clock length sensor of a measuring wheel, instead of a timer signal, and this provides the robust properties of the system with respect to the changing insulation speed. Digital controller parameters are tuned to provide the operating parameters of the manufactured cable using a simulation model of stochastic extrusion and are minimized by moving a regular simplex in the parameter space of the tuned controller.

  19. Dielectric and Insulating Technology 2005 : Reviews & Forecasts

    NASA Astrophysics Data System (ADS)

    Okamoto, Tatsuki

    This article reports the state-of-art of TC-DEI ( Technical Committee of Dielectrics and Electrical Insulation of IEEJ) activites. The activiteis are basically based on the activites of 8-10 investigation committees under TC-DEI. Recent activites were categorized into three functions in this article and remarkable activity or trend for each category is mentioned as was done in the article of 2003. Thoese are activities on asset management (AI application and insulation diagnosis), activities on new insulating and functional materials (Nano composite) and activities on new insulation technology for power tansmission (high Tc superconducting cable insulation).

  20. Dielectric and Insulating Technology 2006 : Review & Forecast

    NASA Astrophysics Data System (ADS)

    Okamoto, Tatsuki

    This article reports the state-of-art of TC-DEI ( Technical Committee of Dielectrics and Electrical Insulation of IEEJ) activites. The activiteis are basically based on the activites of 8-10 investigation committees under TC-DEI. Recent activites were categorized into three functions in this article and remarkable activity or trend for each category is mentioned as was seen in the articles of 2005. Those are activities on asset management (AI application and insulation diagnosis), activities on new insulating and functional materials (Nano composite) and activities on new insulation technology for power tansmission (high Tc superconducting cable insulation).

  1. Life-assessment technique for nuclear power plant cables

    NASA Astrophysics Data System (ADS)

    Bartoníček, B.; Hnát, V.; Plaček, V.

    1998-06-01

    The condition of polymer-based cable material can be best characterized by measuring elongation at break of its insulating materials. However, it is not often possible to take sufficiently large samples for measurement with the tensile testing machine. The problem has been conveniently solved by utilizing differential scanning calorimetry technique. From the tested cable, several microsamples are taken and the oxidation induction time (OIT) is determined. For each cable which is subject to the assessment of the lifetime, the correlation of OIT with elongation at break and the correlation of elongation at break with the cable service time has to be performed. A reliable assessment of the cable lifetime depends on accuracy of these correlations. Consequently, synergistic effects well known at this time - dose rate effects and effects resulting from the different sequence of applying radiation and elevated temperature must be taken into account.

  2. Electronically controlled cable wrapper

    DOEpatents

    Young, Thomas M.

    1984-01-01

    A spindle assembly engages and moves along a length of cable to be wrapped with insulating tape. Reels of insulating tape are mounted on a outer rotatable spindle which revolves around the cable to dispense insulating tape. The rate of movement of the spindle assembly along the length of the cable is controlled by a stepper motor which is programmably synchronized to the rate at which rotatable spindle wraps the cable. The stepper motor drives a roller which engages the cable and moves the spindle assembly along the length of the cable as it is being wrapped. The spindle assembly is mounted at the end of an articulated arm which allows free movement of the spindle assembly and allows the spindle assembly to follow lateral movement of the cable.

  3. Electronically controlled cable wrapper

    DOEpatents

    Young, T.M.

    1982-08-17

    A spindle assembly engages and moves along a length of cable to be wrapped with insulating tape. Reels of insulating tape are mounted on a outer rotatable spindle which revolves around the cable to dispense insulating tape. The rate of movement of the spindle assembly along the length of the cable is controlled by a stepper motor which is programmably synchronized to the rate at which rotatable spindle wraps the cable. The stepper motor drives a roller which engages the cable and moves the spindle assembly along the length of the cable as it is being wrapped. The spindle assembly is mounted at the end of an articulated arm which allows free movement of the spindle assembly and allows the spindle assembly to follow lateral movement of the cable.

  4. Radiation Testing of a Low Voltage Silicone Nuclear Power Plant Cable.

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Bernstein, Robert

    This report summarizes the results generated in FY13 for cable insulation in support of DOE's Light Water Reactor Sustainability (LWRS) Program, in collaboration with the US- Argentine Binational Energy Working Group (BEWG). A silicone (SiR) cable, which was stored in benign conditions for %7E30 years, was obtained from Comision Nacional de Energia Atomica (CNEA) in Argentina. Physical property testing was performed on the as-received cable. This cable was artificially aged to assess behavior with additional analysis. SNL observed appreciable tensile elongation values for all cable insulations received, indicative of good mechanical performance. Of particular note, the work presented here providesmore » correlations between measured tensile elongation and other physical properties that may be potentially leveraged as a form of condition monitoring (CM) for actual service cables. It is recognized at this point that the polymer aging community is still lacking the number and types of field returned materials that are desired, but SNL -- along with the help of others -- is continuing to work towards that goal. This work is an initial study that should be complimented with location- mapping of environmental conditions of CNEA plant conditions (dose and temperature) as well as retrieval, analysis, and comparison with in-service cables.« less

  5. Applications of LIBS for determination of ionic species (NaCl) in electrical cables for investigation of electrical breakdown

    NASA Astrophysics Data System (ADS)

    Gondal, M. A.; Shwehdi, M. H.; Khalil, A. A. I.

    2011-12-01

    The formation of water trees in high-voltage cables can wreak havoc to power systems. The water tree is produced within the high voltage cable insulator when impurities like sodium and magnesium present in the insulating material react with moist soil to form chlorides. This water tree causes electrical breakdown by short circuiting the metallic conductor and the earth. In this paper we use laser-induced breakdown spectroscopy (LIBS) to detect the potentially dangerous elements that form the water tree in the insulating cable. The LIBS system used for this work consists of the fundamental (1064 nm) of a Nd:YAG laser, four spectrometer modules that cover the visible and near-UV spectral ranges and an ICCD camera with proper delay and gating sequence. With this arrangement we were able to measure the elemental concentrations of trace metals present in the insulating cable. The concentrations measured with our LIBS system were counter checked by a standard technique like inductively coupled plasma (ICP) emission spectrometry. The maximum concentrations for ionic species such as Ba (455.40 nm), Ca (393.36 nm), Cr (267.71 nm), Fe (259.94 nm), Cl (542.3 nm), Mg (516.7 nm), Mn (257.61 nm), Na (589.59 nm) and Ti (334.18 nm) are 20.6, 43.2, 1.6, 148.4, 24.2, 22.1, 4.2, 39.56 and 4.35 ppm, respectively. The relative accuracy of our LIBS system for various elements as compared with the ICP method is in the range of 0.03-0.6 at 2.5% error confidence.

  6. DOE Office of Scientific and Technical Information (OSTI.GOV)

    Bahder, G.; Bopp, L.A.; Eager, G.S.

    This report covers the continuation of the work to develop technology to manufacture chemically crosslinked polyethylene insulated power cables in the ac voltage range of 138 kV to 345 kV having insulation thicknesses approximately equal to that of oil impregnated paper insulated cables. It also incorporates the development of field molded splices and terminations for new high voltage stress 138 kV cables. After reviewing the main equipment elements, incorporated in the pilot extrusion line, the special features of this system are noted and a step-by-step description of the cable extrusion process is given. Optimization of the process and introduction ofmore » modifications in the equipment culminated with the production of 138 kV cables. Results of laboratory tests to demonstrate the high quality of the cables are given. The development of molded splices and molded stress control cones was initiated with the work on model cables and followed by the making of splices and terminations on 138 kV cables. The molded components are made with the same purified insulating compound as used in the manufacture of the cables. Both the molded splices and the molded stress control cones have been fully tested in the laboratory. Following the completion of the development of the 138 kV cable a high stress 230 kV crosslinked polyethylene cable was developed and optimized. A full evaluation program similar to the one utilized on the 138 kV cable was carried out. Subsequently, work to develop a 345 kV high voltage stress cable, having insulation thickness of 1.02'' was undertaken. 345 kV cables were successfully manufactured and tested. However, additional work is required to further optimize the quality of this cable.« less

  7. Curing system for high voltage cross linked cables

    DOEpatents

    Bahder, George; Katz, Carlos; Bopp, Louis A.

    1978-01-01

    This invention makes extruded, vulcanized, high voltage cables insulated with thermosetting compounds at much higher rates of production and with superior insulation of reduced thickness and with reduced cavities or voids in the insulation. As the cable comes from an extruder, it passes into a curing chamber with a heat booster that quickly raises the insulation to a temperature at which it is cured much more quickly than with steam heating of the prior art. A high temperature liquid in contact with the insulation maintains the high temperature; and because of the greater curing heat, the cable can travel through the curing chamber at a faster rate and into a cooling tube where it contacts with a cooling liquid under high pressure. The insulation compound is treated to reduce the size of cavities; and the high pressure maintained by the curing and cooling mediums prevent expansion of cavities before the insulation is set.

  8. Electrical connector composite housing and method of making same

    DOEpatents

    Silva, Frank A.

    1979-01-01

    A sleeve-like insert of conductive elastomeric material of a type which serves as an internal shield in electrical connectors for connecting high voltage cables has an end portion folded upon itself, the enfolded portion being substantially permanently retained in its desired position by allowing insulative elastomeric material to fill apertures in the end portion and become bonded thereto in a void free manner, during molding of an insulating outer sleeve-like jacket about the insert.

  9. System and method for sub-sea cable termination

    DOEpatents

    Chen, Qin; Yin, Weijun; Zhang, Lili

    2016-04-05

    An electrical connector includes a first cable termination chamber configured to receive a first power cable having at least a first conductor sheathed at least in part by a first insulating layer and a first insulation screen layer. Also, the electrical connector includes a first non-linear resistive layer configured to be coupled to a portion of the first conductor unsheathed by at least the first insulation screen layer and configured to control a direct current electric field generated in the first cable termination chamber. In addition, the electrical connector includes a first deflector configured to be coupled to the first power cable and control an alternating current electric field generated in the first cable termination chamber.

  10. Aging Mechanisms and Nondestructive Aging Indicator of Filled Cross-linked Polyethylene (XLPE) Exposed to Simultaneous Thermal and Gamma Radiation

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Liu, Shuaishuai; Fifield, Leonard S.; Bowler, Nicola

    Aging mechanisms and a nondestructive aging indicator of filled cross-linked polyethylene (XLPE) cable insulation material used in nuclear power plants (NPPs) are studied. Using various material characterization techniques, likely candidates and functions for the main additives in a commercial filled-XLPE insulation material have been identified. These include decabromodiphenyl ether and Sb2O3 as flame retardants, ZnS as white pigment and polymerized 1,2-dihydro-2,2,4-trimethylquinoline as antioxidant. Gas chromatography-mass spectrometry, differential scanning calorimetry, oxidation induction time and measurements of dielectric loss tangent are utilized to monitor property changes as a function of thermal and radiation exposure of the cable material. Small-molecular-weight hydrocarbons are evolvemore » with gamma radiation aging at 90 °C. The level of antioxidant decreases with aging by volatilization and chemical reaction with free radicals. Thermal aging at 90 °C for 25 days or less causes no observable change to the cross-linked polymer structure. Gamma radiation causes damage to crystalline polymer regions and introduces defects. Dielectric loss tangent is shown to be an effective and reliable nondestructive indicator of the aging severity of the filled-XLPE insulation material.« less

  11. Aging of XLPE cable insulation under combined electrical and mechanical stresses

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    David, E.; Parpal, J.L.; Crine, J.P.

    1996-12-31

    Extruded crosslinked polyethylene (XLPE) insulation is widely used in high-voltage cables since it presents such attractive features as excellent dielectric properties and good thermomechanical behavior. However, its performance is affected by long-term degradation when it is subjected to the various thermal, mechanical and environmental stresses occurring in service in combination with electrical stress. The synergetic effect of superposed electrical and other stresses remains to be fully clarified. In particular, a fairly high level of mechanical stresses can be present in the insulation volume, originating from residual internal stresses created during the cooling process in the fabrication, external forces when cablesmore » are bent sharply, or thermomechanical stresses caused by differential thermal expansion between the conductor and the insulating material. In order to investigate the influence of the superposition of mechanical and electrical stresses, various measurements were conducted on XLPE and LDPE specimens in tip-plane and plane-plane geometries. Experimental data of time-to-breakdown, breakdown field and tree length are presented as a function of the magnitude of the stresses. In all cases, superposition of the mechanical stress was found to reduce the dielectric strength of the material.« less

  12. Technology for Transportation Safety

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Boston Insulated Wire & Cable developed a new polyimide foam material, commercially known as Solimide, which resists ignition. It chars and decomposes when exposed to open flames. Used in the space shuttle, the material does not "outgas" until it begins to char making it safer than current materials with respect to toxic fumes. The polyimide can be made in two forms: a resilient foam and a rigid foam. Used in commercial transport interiors for such soft components as seat cushions to door, wall, floor, and ceiling panels. Material's flame resistance could lengthen from two minutes to five minutes, the time needed for passenger evacuation in a ground emergency. Could help reduce airline fuel consumption, since the foam is 50% lighter than current materials. Low-smoke cable assemblies used in rapid transit systems consists of an advanced wire and cable jacketing material with superior flame resistance and smoke retardation characteristics. Being supplied to mass transit systems in the U.S. and abroad.

  13. Radiation Testing of a Low Voltage Silicone Nuclear Power Plant Cable.

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    White II, Gregory Von; Schroeder, John Lee.; Sawyer, Patricia Sue.

    This report summarizes the results generated in FY13 for cable insulation in support of the Department of Energy's Light Water Reactor Sustainability (LWRS) Program, in collaboration with the US-Argentine Binational Energy Working Group (BEWG). A silicone (SiR) cable, which was stored in benign conditions for %7E30 years, was obtained from Comision Nacional de Energia Atomica (CNEA) in Argentina with the approval of NA-SA (Nucleoelectrica Argentina Sociedad Anonima). Physical property testing was performed on the as-received cable. This cable was artificially aged to assess behavior with additional analysis. SNL observed appreciable tensile elongation values for all cable insulations received, indicative ofmore » good mechanical performance. Of particular note, the work presented here provides correlations between measured tensile elongation and other physical properties that may be potentially leveraged as a form of condition monitoring (CM) for actual service cables. It is recognized at this point that the polymer aging community is still lacking the number and types of field returned materials that are desired, but Sandia National Laboratories (SNL) -- along with the help of others -- is continuing to work towards that goal. This work is an initial study that should be complimented with location-mapping of environmental conditions of Argentinean plant conditions (dose and temperature) as well as retrieval, analysis, and comparison with in- service cables.« less

  14. Nuclear power plant cable materials :

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Celina, Mathias C.; Gillen, Kenneth T; Lindgren, Eric Richard

    2013-05-01

    A selective literature review was conducted to assess whether currently available accelerated aging and original qualification data could be used to establish operational margins for the continued use of cable insulation and jacketing materials in nuclear power plant environments. The materials are subject to chemical and physical degradation under extended radiationthermal- oxidative conditions. Of particular interest were the circumstances under which existing aging data could be used to predict whether aged materials should pass loss of coolant accident (LOCA) performance requirements. Original LOCA qualification testing usually involved accelerated aging simulations of the 40-year expected ambient aging conditions followed by amore » LOCA simulation. The accelerated aging simulations were conducted under rapid accelerated aging conditions that did not account for many of the known limitations in accelerated polymer aging and therefore did not correctly simulate actual aging conditions. These highly accelerated aging conditions resulted in insulation materials with mostly inert aging processes as well as jacket materials where oxidative damage dropped quickly away from the air-exposed outside jacket surface. Therefore, for most LOCA performance predictions, testing appears to have relied upon heterogeneous aging behavior with oxidation often limited to the exterior of the cable cross-section a situation which is not comparable with the nearly homogenous oxidative aging that will occur over decades under low dose rate and low temperature plant conditions. The historical aging conditions are therefore insufficient to determine with reasonable confidence the remaining operational margins for these materials. This does not necessarily imply that the existing 40-year-old materials would fail if LOCA conditions occurred, but rather that unambiguous statements about the current aging state and anticipated LOCA performance cannot be provided based on original qualification testing data alone. The non-availability of conclusive predictions for the aging conditions of 40-year-old cables implies that the same levels of uncertainty will remain for any re-qualification or extended operation of these cables. The highly variable aging behavior of the range of materials employed also implies that simple, standardized aging tests are not sufficient to provide the required aging data and performance predictions for all materials. It is recommended that focused studies be conducted that would yield the material aging parameters needed to predict aging behaviors under low dose, low temperature plant equivalent conditions and that appropriately aged specimens be prepared that would mimic oxidatively-aged 40- to 60- year-old materials for confirmatory LOCA performance testing. This study concludes that it is not sufficient to expose materials to rapid, high radiation and high temperature levels with subsequent LOCA qualification testing in order to predictively quantify safety margins of existing infrastructure with regard to LOCA performance. We need to better understand how cable jacketing and insulation materials have degraded over decades of power plant operation and how this aging history relates to service life prediction and the performance of existing equipment to withstand a LOCA situation.« less

  15. A new test method for the assessment of the arc tracking properties of wire insulation in air, oxygen enriched atmospheres and vacuum

    NASA Technical Reports Server (NTRS)

    Koenig, Dieter

    1994-01-01

    Development of a new test method suitable for the assessment of the resistance of aerospace cables to arc tracking for different specific environmental and network conditions of spacecraft is given in view-graph format. The equipment can be easily adapted for tests at different realistic electrical network conditions incorporating circuit protection and the test system works equally well whatever the test atmosphere. Test results confirm that pure Kapton insulated wire has bad arcing characteristics and ETFE insulated wire is considerably better in air. For certain wires, arc tracking effects are increased at higher oxygen concentrations and significantly increased under vacuum. All tests on different cable insulation materials and in different environments, including enriched oxygen atmospheres, resulted in a more or less rapid extinguishing of all high temperature effects at the beginning of the post-test phase. In no case was a self-maintained fire initiated by the arc.

  16. Fully synthetic taped insulation cables

    DOEpatents

    Forsyth, Eric B.; Muller, Albert C.

    1984-01-01

    A high voltage oil-impregnated electrical cable with fully polymer taped insulation operable to 765 kV. Biaxially oriented, specially processed, polyethylene, polybutene or polypropylene tape with an embossed pattern is wound in multiple layers over a conductive core with a permeable screen around the insulation. Conventional oil which closely matches the dielectric constant of the tape is used, and the cable can be impregnated after field installation because of its excellent impregnation characteristics.

  17. 77 FR 30555 - Petitions for Modification of Application of Existing Mandatory Safety Standards

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-23

    ..., oscilloscopes, vibration analysis machines, insulation testers (meggers), and cable fault detectors (impulse... temperature probes; infrared temperature devices and recorders; insulation testers (meggers); voltage, current..., vibration analysis machines, insulation testers (meggers), and cable fault detectors (impulse generators and...

  18. DOE Office of Scientific and Technical Information (OSTI.GOV)

    Teixeira, M.D.R. Jr.

    This paper describes the development of new wet design MV power cables, up to 35 kV, using EPDM compound as insulation and longitudinal water tightness. The combination of the cable design and the type of insulation compound allow for reduction of the insulation thickness in such a way, as to have an electrical stress at the conductor of 4 kV/mm which is significantly greater than used in MV distribution cables. Following a methodology established, at the author's company, the reliability of this design, cable and EPDM's formulation, in wet location, without metallic water barriers, was well demonstrated. Mini-installation of modelmore » cables in service-like conditions, to estimate the ageing rate, are presented and discussed.« less

  19. Frequency Domain Reflectometry Modeling and Measurement for Nondestructive Evaluation of Nuclear Power Plant Cables

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Glass, Samuel W.; Fifield, Leonard S.; Jones, Anthony M.

    Cable insulation polymers are among the more susceptible materials to age-related degradation within a nuclear power plant. This is recognized by both regulators and utilities, so all plants have developed cable aging management programs to detect damage before critical component failure in compliance with regulatory guidelines. Although a wide range of tools are available to evaluate cables and cable systems, cable aging management programs vary in how condition monitoring and NDE is conducted as utilities search for the most reliable and cost-effective ways to assess cable system condition. Frequency domain reflectometry (FDR) is emerging as one valuable tool to locatemore » and assess damaged portions of a cable system with minimal cost and only requires access in most cases to one of the cable terminal ends. This work examines a physics-based model of a cable system and relates it to FDR measurements for a better understanding of specific damage influences on defect detectability.« less

  20. 46 CFR 111.60-21 - Cable insulation tests.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Cable insulation tests. 111.60-21 Section 111.60-21 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS... electric power and lighting and associated equipment must be checked for proper insulation resistance to...

  1. 46 CFR 111.60-21 - Cable insulation tests.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Cable insulation tests. 111.60-21 Section 111.60-21 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS... electric power and lighting and associated equipment must be checked for proper insulation resistance to...

  2. 46 CFR 111.60-21 - Cable insulation tests.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Cable insulation tests. 111.60-21 Section 111.60-21 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS... electric power and lighting and associated equipment must be checked for proper insulation resistance to...

  3. 46 CFR 111.60-21 - Cable insulation tests.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Cable insulation tests. 111.60-21 Section 111.60-21 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS... electric power and lighting and associated equipment must be checked for proper insulation resistance to...

  4. 46 CFR 111.60-21 - Cable insulation tests.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Cable insulation tests. 111.60-21 Section 111.60-21 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS... electric power and lighting and associated equipment must be checked for proper insulation resistance to...

  5. 7 CFR 1755.860 - RUS specification for filled buried wires.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... sufficient heat barrier to prevent visible evidence of conductor insulation deformation or adhesion between... Insulations and Jackets for Telecommunications Wire and Cable; ASTM D 4566-90, Standard Test Methods for Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable; ASTM D...

  6. 7 CFR 1755.860 - RUS specification for filled buried wires.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... sufficient heat barrier to prevent visible evidence of conductor insulation deformation or adhesion between... Insulations and Jackets for Telecommunications Wire and Cable; ASTM D 4566-90, Standard Test Methods for Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable; ASTM D...

  7. 7 CFR 1755.860 - RUS specification for filled buried wires.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... sufficient heat barrier to prevent visible evidence of conductor insulation deformation or adhesion between... Insulations and Jackets for Telecommunications Wire and Cable; ASTM D 4566-90, Standard Test Methods for Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable; ASTM D...

  8. Termination unit

    DOEpatents

    Traeholt, Chresten [Frederiksberg, DK; Willen, Dag [Klagshamn, SE; Roden, Mark [Newnan, GA; Tolbert, Jerry C [Carrollton, GA; Lindsay, David [Carrollton, GA; Fisher, Paul W [Heiskell, TN; Nielsen, Carsten Thidemann [Jaegerspris, DK

    2014-01-07

    This invention relates to a termination unit comprising an end-section of a cable. The end section of the cable defines a central longitudinal axis and comprising end-parts of N electrical phases, an end-part of a neutral conductor and a surrounding thermally insulation envelope adapted to comprising a cooling fluid. The end-parts of the N electrical phases and the end-part of the neutral conductor each comprising at least one electrical conductor and being arranged in the cable concentrically around a core former with a phase 1 located relatively innermost, and phase N relatively outermost in the cable, phase N being surrounded by the neutral conductor, electrical insulation being arrange between neighboring electrical phases and between phase N and the neutral conductor, and wherein the end-parts of the neutral conductor and the electrical phases each comprise a contacting surface electrically connected to at least one branch current lead to provide an electrical connection: The contacting surfaces each having a longitudinal extension, and being located sequentially along the longitudinal extension of the end-section of the cable. The branch current leads being individually insulated from said thermally insulation envelope by individual electrical insulators.

  9. Instrumentation Cables Test Plan

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Muna, Alice Baca; LaFleur, Chris Bensdotter

    A fire at a nuclear power plant (NPP) has the potential to damage structures, systems, and components important to safety, if not promptly detected and suppressed. At Browns Ferry Nuclear Power Plant on March 22, 1975, a fire in the reactor building damaged electrical power and control systems. Damage to instrumentation cables impeded the function of both normal and standby reactor coolant systems, and degraded the operators’ plant monitoring capability. This event resulted in additional NRC involvement with utilities to ensure that NPPs are properly protected from fire as intended by the NRC principle design criteria (i.e., general design criteriamore » 3, Fire Protection). Current guidance and methods for both deterministic and performance based approaches typically make conservative (bounding) assumptions regarding the fire-induced failure modes of instrumentation cables and those failure modes effects on component and system response. Numerous fire testing programs have been conducted in the past to evaluate the failure modes and effects of electrical cables exposed to severe thermal conditions. However, that testing has primarily focused on control circuits with only a limited number of tests performed on instrumentation circuits. In 2001, the Nuclear Energy Institute (NEI) and the Electric Power Research Institute (EPRI) conducted a series of cable fire tests designed to address specific aspects of the cable failure and circuit fault issues of concern1. The NRC was invited to observe and participate in that program. The NRC sponsored Sandia National Laboratories to support this participation, whom among other things, added a 4-20 mA instrumentation circuit and instrumentation cabling to six of the tests. Although limited, one insight drawn from those instrumentation circuits tests was that the failure characteristics appeared to depend on the cable insulation material. The results showed that for thermoset insulated cables, the instrument reading tended to drift and fluctuate, while the thermoplastic insulated cables, the instrument reading fell off-scale rapidly. From an operational point of view, the latter failure characteristics would likely be identified as a failure from the effects of fire, while the former may result in inaccurate readings.« less

  10. Properties of plastic tapes for cryogenic power cable insulation

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Muller, A C

    1978-01-01

    A superconducting ac power transmission cable is under development at Brookhaven National Laboratory (BNL). This project was undertaken in 1972 in response to growing national power requirements. The goal of this program is to develop an underground power transmission system suitable for transferring bulk quantities of electricity over distances of 16 to 160 km. Both the capital investment and operating costs must be low enough to make the system attractive to the electric utilities. The superconducting cable shares the advantages with conventional underground cables of needing only a few feet of right-of-way width rather than the large tracts of increasinglymore » expensive land required for conventional aerial transmission. Recent cost analysis studies show that superconducting cables, although more expensive than aerial transmission, will probably be competitive with other methods of underground transmission at loads greater than 2000 MVA. Initial design studies showed that a flexible, forced-cooled cable offered the best combination of technical and economic features. A helium cooled cable with Nb/sub 3/Sn superconductor was chosen as the BNL design. The present goal of the BNL program is the construction of a 100 meter outdoor three-phase ac cable rated at 138 kV and 1000 MVA. The refrigerator and the 100 m-long dewar are already installed. Terminations and cables are under design, and it is planned to begin installation of the first single phase cable in 1979. If the results on this model show promise for eventual commercial use, cables of higher voltage and power rating will be developed. One fundamental phase of this project; the development of the required insulating materials, is described.« less

  11. Predictive aging results for cable materials in nuclear power plants

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Gillen, K.T.; Clough, R.L.

    1990-11-01

    In this report, we provide a detailed discussion of methodology of predicting cable degradation versus dose rate, temperature, and exposure time and its application to data obtained on a number of additional nuclear power plant cable insulation (a hypalon, a silicon rubber and two ethylenetetrafluoroethylenes) and jacket (a hypalon) materials. We then show that the predicted, low-dose-rate results for our materials are in excellent agreement with long-term (7 to 9 years), low dose-rate results recently obtained for the same material types actually aged under nuclear power plant conditions. Based on a combination of the modelling and long-term results, we findmore » indications of reasonably similar degradation responses among several different commercial formulations for each of the following generic'' materials: hypalon, ethylenetetrafluoroethylene, silicone rubber and PVC. If such generic'' behavior can be further substantiated through modelling and long-term results on additional formulations, predictions of cable life for other commercial materials of the same generic types would be greatly facilitated. Finally, to aid utilities in their cable life extension decisions, we utilize our modelling results to generate lifetime prediction curves for the materials modelled to data. These curves plot expected material lifetime versus dose rate and temperature down to the levels of interest to nuclear power plant aging. 18 refs., 30 figs., 3 tabs.« less

  12. Measurements of Electrical and Electron Emission Properties of Highly Insulating Materials

    NASA Technical Reports Server (NTRS)

    Dennison, J. R.; Brunson, Jerilyn; Hoffman, Ryan; Abbott, Jonathon; Thomson, Clint; Sim, Alec

    2005-01-01

    Highly insulating materials often acquire significant charges when subjected to fluxes of electrons, ions, or photons. This charge can significantly modify the materials properties of the materials and have profound effects on the functionality of the materials in a variety of applications. These include charging of spacecraft materials due to interactions with the severe space environment, enhanced contamination due to charging in Lunar of Martian environments, high power arching of cables and sources, modification of tethers and ion thrusters for propulsion, and scanning electron microscopy, to name but a few examples. This paper describes new techniques and measurements of the electron emission properties and resistivity of highly insulating materials. Electron yields are a measure of the number of electrons emitted from a material per incident particle (electron, ion or photon). Electron yields depend on incident species, energy and angle, and on the material. They determine the net charge acquired by a material subject to a give incident flu. New pulsed-beam techniques will be described that allow accurate measurement of the yields for uncharged insulators and measurements of how the yields are modified as charge builds up in the insulator. A key parameter in modeling charge dissipation is the resistivity of insulating materials. This determines how charge will accumulate and redistribute across an insulator, as well as the time scale for charge transport and dissipation. Comparison of new long term constant-voltage methods and charge storage methods for measuring resistivity of highly insulating materials will be compared to more commonly used, but less accurate methods.

  13. High conductance surge cable

    DOEpatents

    Murray, Matthew M.; Wilfong, Dennis H.; Lomax, Ralph E.

    1998-01-01

    An electrical cable for connecting transient voltage surge suppressers to ectrical power panels. A strip of electrically conductive foil defines a longitudinal axis, with a length of an electrical conductor electrically attached to the metallic foil along the longitudinal axis. The strip of electrically conductive foil and the length of an electrical conductor are covered by an insulating material. For impedance matching purposes, triangular sections can be removed from the ends of the electrically conductive foil at the time of installation.

  14. High conductance surge cable

    DOEpatents

    Murray, M.M.; Wilfong, D.H.; Lomax, R.E.

    1998-12-08

    An electrical cable for connecting transient voltage surge suppressors to electrical power panels. A strip of electrically conductive foil defines a longitudinal axis, with a length of an electrical conductor electrically attached to the metallic foil along the longitudinal axis. The strip of electrically conductive foil and the length of an electrical conductor are covered by an insulating material. For impedance matching purposes, triangular sections can be removed from the ends of the electrically conductive foil at the time of installation. 6 figs.

  15. Simultaneous Thermal and Gamma Radiation Aging of Electrical Cable Polymers

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.

    The polymers used for insulation in nuclear power plant electrical cables are susceptible to aging during long term operation. Elevated temperature is the primary contributor to changes in polymer structure that result loss of mechanical and electrical properties, but gamma radiation is also a significant source of degradation for polymers used within relevant plant locations. Despite many years of polymer degradation research, the combined effects of simultaneous exposure to thermal and radiation stress are not well understood. As nuclear operators contemplate and prepare for extended operations beyond initial license periods, a predictive understanding of exposure-based cable material degradation is becomingmore » an increasingly important input to safety, licensing, operations and economic decisions. We are focusing on carefully-controlled simultaneous thermal and gamma radiation accelerating aging and characterization of the most common nuclear cable polymers to understand the relative contributions of temperature, time, dose and dose rate to changes in cable polymer material structure and properties. Improved understanding of cable performance in long term operation will help support continued sustainable nuclear power generation.« less

  16. Characterization of XLPE cable insulation by dynamic mechanical thermal analyzer (DMTA)

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Parpal, J.L.; Guddemi, C.; Lamarre, L.

    1996-12-31

    Polymeric insulated cables and accessories are becoming widely used at voltages over 120 kV, even up to 500 kV. Although high electrical stress presents the greatest challenge, some attention should be given to the fact that the polymeric insulation is also subjected to mechanical stress which can affect the electrical performance of the high-voltage cable system. Thus, the mechanical response to an ac stress induced by oscillating electrostatic forces could be an important factor with regard to long-term degradation of polymeric insulation. This paper presents preliminary mechanical relaxation measurements on XLPE and LDPE specimens taken from unaged transmission type cables.more » Dynamic mechanical relaxation showing radial profiles of the mechanical loss tangent and tensile modulus E{prime} are presented in a temperature range of 40 to 120 C.« less

  17. Density measurements as a condition monitoring approach for following the aging of nuclear power plant cable materials

    NASA Astrophysics Data System (ADS)

    Gillen, K. T.; Celina, M.; Clough, R. L.

    1999-10-01

    Monitoring changes in material density has been suggested as a potentially useful condition monitoring (CM) method for following the aging of cable jacket and insulation materials in nuclear power plants. In this study, we compare density measurements and ultimate tensile elongation results versus aging time for most of the important generic types of commercial nuclear power plant cable materials. Aging conditions, which include thermal-only, as well as combined radiation plus thermal, were chosen such that potentially anomalous effects caused by diffusion-limited oxidation (DLO) are unimportant. The results show that easily measurable density increases occur in most important cable materials. For some materials and environments, the density change occurs at a fairly constant rate throughout the mechanical property lifetime. For cases involving so-called induction-time behavior, density increases are slow to moderate until after the induction time, at which point they begin to increase dramatically. In other instances, density increases rapidly at first, then slows down. The results offer strong evidence that density measurements, which reflect property changes under both radiation and thermal conditions, could represent a very useful CM approach.

  18. Progress in Characterizing Thermal Degradation of Ethylene-Propylene Rubber

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.; Huang, Qian; Childers, Matthew I.

    Ethylene-propylene rubber (EPR) is one of the two most common nuclear cable insulation materials. A large fraction of EPR-insulated cables in use in the nuclear industry were manufactured by The Okonite Company. Okoguard® is the name of the medium voltage thermoset EPR manufactured by The Okonite Company. Okoguard® has been produced with silane-treated clay filler and the characteristic pink color since the 1970’s. EPR is complex material that undergoes simultaneous reactions during thermal aging including oxidative and thermal cleavage and oxidative and thermal crosslinking. This reaction complexity makes precise EPR service life prediction from accelerated aging using approaches designed formore » single discreet reactions such as the Arrhenius approach problematic. Performance data and activation energies for EPR aged at conditions closer to service conditions will improve EPR lifetime prediction. In this report pink Okoguard® EPR insulation material has been thermally aged at elevated temperatures. A variety of characterization techniques have been employed to track material changes with aging. It was noted that EPR aged significant departure in aging behavior seemed to occur at accelerated aging temperatures between 140°C and 150°C at around 20 days of exposure. This may be due to alternative degradation mechanisms being accessed at this higher temperature and reinforces the need to perform accelerated aging for Okoguard® EPR service life prediction at temperatures below 150°C.« less

  19. Lifetime assessment by intermittent inspection under the mixture Weibull power law model with application to XLPE cables.

    PubMed

    Hirose, H

    1997-01-01

    This paper proposes a new treatment for electrical insulation degradation. Some types of insulation which have been used under various circumstances are considered to degrade at various rates in accordance with their stress circumstances. The cross-linked polyethylene (XLPE) insulated cables inspected by major Japanese electric companies clearly indicate such phenomena. By assuming that the inspected specimen is sampled from one of the clustered groups, a mixed degradation model can be constructed. Since the degradation of the insulation under common circumstances is considered to follow a Weibull distribution, a mixture model and a Weibull power law can be combined. This is called The mixture Weibull power law model. By using the maximum likelihood estimation for the newly proposed model to Japanese 22 and 33 kV insulation class cables, they are clustered into a certain number of groups by using the AIC and the generalized likelihood ratio test method. The reliability of the cables at specified years are assessed.

  20. The Role of Interfaces in Polyethylene/Metal-Oxide Nanocomposites for Ultrahigh-Voltage Insulating Materials.

    PubMed

    Pourrahimi, Amir Masoud; Olsson, Richard T; Hedenqvist, Mikael S

    2018-01-01

    Recent progress in the development of polyethylene/metal-oxide nanocomposites for extruded high-voltage direct-current (HVDC) cables with ultrahigh electric insulation properties is presented. This is a promising technology with the potential of raising the upper voltage limit in today's underground/submarine cables, based on pristine polyethylene, to levels where the loss of energy during electric power transmission becomes low enough to ensure intercontinental electric power transmission. The development of HVDC insulating materials together with the impact of the interface between the particles and the polymer on the nanocomposites electric properties are shown. Important parameters from the atomic to the microlevel, such as interfacial chemistry, interfacial area, and degree of particle dispersion/aggregation, are discussed. This work is placed in perspective with important work by others, and suggested mechanisms for improved insulation using nanoparticles, such as increased charge trap density, adsorption of impurities/ions, and induced particle dipole moments are considered. The effects of the nanoparticles and of their interfacial structures on the mechanical properties and the implications of cavitation on the electric properties are also discussed. Although the main interest in improving the properties of insulating polymers has been on the use of nanoparticles, leading to nanodielectrics, it is pointed out here that larger microscopic hierarchical metal-oxide particles with high surface porosity also impart good insulation properties. The impact of the type of particle and its inherent properties (purity and conductivity) on the nanocomposite dielectric and insulating properties are also discussed based on data obtained by a newly developed technique to directly observe the charge distribution on a nanometer scale in the nanocomposite. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Aging, Loss-of-Coolant Accident (LOCA), and high potential testing of damaged cables

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Vigil, R.A.; Jacobus, M.J.

    1994-04-01

    Experiments were conducted to assess the effects of high potential testing of cables and to assess the survivability of aged and damaged cables under Loss-of-Coolant Accident (LOCA) conditions. High potential testing at 240 Vdc/mil on undamaged cables suggested that no damage was incurred on the selected virgin cables. During aging and LOCA testing, Okonite ethylene propylene rubber (EPR) cables with a bonded jacket experienced unexpected failures. The failures appear to be primarily related to the level of thermal aging and the presence of a bonded jacket that ages more rapidly than the insulation. For Brand Rex crosslinked polyolefin (XLPO) cables,more » the results suggest that 7 mils of insulation remaining should give the cables a high probability of surviving accident exposure following aging. The voltage necessary to detect when 7 mils of insulation remain on unaged Brand Rex cables is approximately 35 kVdc. This voltage level would almost certainly be unacceptable to a utility for use as a damage assessment tool. However, additional tests indicated that a 35 kvdc voltage application would not damage virgin Brand Rex cables when tested in water. Although two damaged Rockbestos silicone rubber cables also failed during the accident test, no correlation between failures and level of damage was apparent.« less

  2. Terminal structure

    DOEpatents

    Schmidt, Frank [Langenhagen, DE; Allais, Arnaud [Hannover, DE; Mirebeau, Pierre [Villebon sur Yvette, FR; Ganhungu, Francois [Vieux-Reng, FR; Lallouet, Nicolas [Saint Martin Boulogne, FR

    2009-10-20

    A terminal structure (2) for a superconducting cable (1) is described. It consists of a conductor (2a) and an insulator (2b) that surrounds the conductor (2a), wherein the superconducting cable (1) has a core with a superconducting conductor (5) and a layer of insulation that surrounds the conductor (5), and wherein the core is arranged in such a way that it can move longitudinally in a cryostat. The conductor (2a) of the terminal structure (2) is electrically connected with the superconducting conductor (5) or with a normal conductor (6) that is connected with the superconducting conductor (5) by means of a tubular part (7) made of an electrically conductive material, wherein the superconducting conductor (5) or the normal conductor (6) can slide in the part (7) in the direction of the superconductor.

  3. LOW-LOSS CABLE AND METHOD OF FABRICATION

    DOEpatents

    McCarthy, R.L. et al.

    1960-09-27

    A radiation-resistant coaxial electrical cable capable of carrying very small currents at high voltages with little leakage is described. The cable comprises an inner axial conductor separated from an outer coaxial tubular conductor by annular layer of fibrous silica insulation. The silica insulation is formed by leaching boron from spun horosilicate glass and then heat treating the silica at a high temperature.

  4. Hobel stripper for shielded and unshielded flat conductor cable

    NASA Technical Reports Server (NTRS)

    Angele, W.

    1971-01-01

    Stripping tool exposes an area of shield for grounding purposes without removing an area of insulation between terminated shield and exposed conductors. Tool does not require heated blade and is capable of removing small portions of material at a time, to any depth.

  5. Morphology and crystalline-phase-dependent electrical insulating properties in tailored polypropylene for HVDC cables

    NASA Astrophysics Data System (ADS)

    Zha, Jun-Wei; Yan, Hong-Da; Li, Wei-Kang; Dang, Zhi-Min

    2016-11-01

    Polypropylene (PP) has become one promising material to potentially replace the cross-link polyethylene used for high voltage direct current cables. Besides the isotactic polypropylene, the block polypropylene (b-PP) and random polypropylene (r-PP) can be synthesized through the copolymerization of ethylene and propylene molecules. In this letter, the effect of morphology and crystalline phases on the insulating electrical properties of PP was investigated. It was found that the introduction of polyethylene monomer resulted in the formation of β and γ phases in b-PP and r-PP. The results from the characteristic trap energy levels indicated that the β and γ phases could induce deep electron traps which enable to capture the carriers. And the space charge accumulation was obviously suppressed. Besides, the decreased electrical conductivity was observed in b-PP and r-PP. It is attributed to the existence of deep traps which can effectively reduce the carrier mobility and density in materials.

  6. Space Station Freedom primary power wiring requirements

    NASA Technical Reports Server (NTRS)

    Hill, Thomas J.

    1994-01-01

    The Space Station Freedom (SSF) Program requirements are a 30 year reliable service life in low Earth orbit in hard vacuum or pressurized module service without detrimental degradation. Specific requirements are outlined in this presentation for SSF primary power and cable insulation. The primary power cable status and the WP-4 planned cable test program are also reviewed along with Rocketdyne-WP04 prime insulation candidates.

  7. 30 CFR 77.505 - Cable fittings; suitability.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Electrical Equipment-General § 77.505 Cable fittings; suitability. Cables shall enter metal frames of motors... cables, pass through metal frames, the holes shall be substantially bushed with insulated bushings. ...

  8. 30 CFR 7.43 - Application requirements.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...-resistance of insulating materials and cables. (5) Number, type, and rating of the battery cells. (6) Diagram... APPROVAL OF MINING PRODUCTS TESTING BY APPLICANT OR THIRD PARTY Battery Assemblies § 7.43 Application requirements. (a) An application for approval of a battery assembly shall contain sufficient information to...

  9. 30 CFR 7.43 - Application requirements.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...-resistance of insulating materials and cables. (5) Number, type, and rating of the battery cells. (6) Diagram... APPROVAL OF MINING PRODUCTS TESTING BY APPLICANT OR THIRD PARTY Battery Assemblies § 7.43 Application requirements. (a) An application for approval of a battery assembly shall contain sufficient information to...

  10. Investigation of the sensitivity of MIS-sensor to thermal decomposition products of cables insulation

    NASA Astrophysics Data System (ADS)

    Filipchuk, D. V.; Litvinov, A. V.; Etrekova, M. O.; Nozdrya, D. A.

    2017-12-01

    Sensitivity of the MIS-sensor to products of thermal decomposition of insulation and jacket of the most common types of cables is investigated. It is shown that hydrogen is evolved under heating the insulation to temperatures not exceeding 250 °C. Registration of the evolved hydrogen by the MIS-sensor can be used for detection of fires at an early stage.

  11. Tools for applying lead tape to flat conductor cabling for chemical stripping

    NASA Technical Reports Server (NTRS)

    Angele, W.

    1969-01-01

    Two tools facilitate chemical stripping of insulation on flat conductor cabling. A tape pressing tool and a taping fixture apply adhesive lead tape with the proper amount of pressure to protect the remaining insulation from the chemical stripping solution.

  12. Interdigital Capacitance Local Non-Destructive Examination of Nuclear Power Plant Cable for Aging Management Programs

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Glass, Samuel W.; Fifield, Leonard S.; Bowler, Nicola

    This Pacific Northwest National Laboratory milestone report describes progress to date on the investigation of non-destructive test methods focusing on local cable insulation and jacket testing using an interdigital capacitance (IDC) approach. Earlier studies have assessed a number of non-destructive examination (NDE) methods for bulk, distributed, and local cable tests. A typical test strategy is to perform bulk assessments of the cable response using dielectric spectroscopy, Tan , or partial discharge followed by distributed tests like time domain reflectometry or frequency domain reflectometry to identify the most likely defect location followed by a local test that can include visual inspection,more » indenter modulus tests, or Fourier Transform Infrared Spectroscopy (FTIR) or Near Infrared Spectroscopy FTIR (FTNIR). If a cable is covered with an overlaying jacket, the jacket’s condition is likely to be more severely degraded than the underlying insulation. None of the above local test approaches can be used to evaluate insulation beneath a cable jacket. Since the jacket’s function is neither structural nor electrical, a degraded jacket may not have any significance regarding the cable’s performance or suitability for service. IDC measurements offer a promising alternative or complement to these local test approaches including the possibility to test insulation beneath an overlaying jacket.« less

  13. Characterization of dielectric properties of nanocellulose from wood and algae for electrical insulator applications.

    PubMed

    Le Bras, David; Strømme, Maria; Mihranyan, Albert

    2015-05-07

    Cellulose is one of the oldest electrically insulating materials used in oil-filled high-power transformers and cables. However, reports on the dielectric properties of nanocellulose for electrical insulator applications are scarce. The aim of this study was to characterize the dielectric properties of two nanocellulose types from wood, viz., nanofibrillated cellulose (NFC), and algae, viz., Cladophora cellulose, for electrical insulator applications. The cellulose materials were characterized with X-ray diffraction, nitrogen gas and moisture sorption isotherms, helium pycnometry, mechanical testing, and dielectric spectroscopy at various relative humidities. The algae nanocellulose sample was more crystalline and had a lower moisture sorption capacity at low and moderate relative humidities, compared to NFC. On the other hand, it was much more porous, which resulted in lower strength and higher dielectric loss than for NFC. It is concluded that the solid-state properties of nanocellulose may have a substantial impact on the dielectric properties of electrical insulator applications.

  14. Applications of electromagnetic principles in the design and development of proximity wireless sensors

    NASA Astrophysics Data System (ADS)

    Alam, Md Nazmul

    Sensors and sensing system are playing dominant roles in monitoring the health of infrastructure, such as bridges, power lines, gas pipelines, rail roads etc. Sensing modalities employing Surface Acoustic Waves (SAW), Electromagnetic (EM) and optical have been investigated and reported. Sensors that utilize the perturbation of EM fields as function of the change in the physical structural or material phenomenon are of particular interest because of their inherent synergy with electronic system and diagnostic techniques, e.g. Time Domain Reflectometry (TDR), Joint-Time-Frequency-Domain-Reflectometry (JTFDR). The focus of this work is to study and develop new sensing and monitoring concepts that are based on EM principles. First, the analyses, design and development of a static electric field type sensor are presented for application in embedded concrete moisture content measurement. The analytical formulation and results based on conformal mapping method for an interdigitated sensor clearly show the dependency of the field penetration depth and the inter-electrode capacitance on the electrode sizes and their spacings. It is observed that larger electrode size and small separation are needed in order to achieve substantially higher capacitance or large field penetration depth. A meander and a circular sensor are fabricated and tested to demonstrate concrete moisture content measurements that show that moisture content is a linear function of sensor interelectrode capacitance. Second, sub-wavelength dimension non-intrusive wave launchers are designed and tested that can launch TDR or JTFDR type broadband surface wave waveforms in the VHF-UHF bands in order to detect cable faults. Greater than 3:1 transmission bandwidth (100-300 MHz) is obtained with a cylindrical launcher on square orthogonal ground plane while with a CSW launcher more than an octave (100-240 MHz) bandwidth is achieved. Open circuit faults are detected using surface waves and TDR on two XLPE cables. Third, a new mathematical method is developed that can be used to determine the changes in the dielectric constant of a cable insulating material. By comparing the experimental JTFDR waveform signatures from a new and an aged cable, it is demonstrated that the change in the average dielectric constant of the insulation material can be estimated from the phase transfer functions obtained from the FFT of measured magnitude and phase responses. The experimental data obtained for two types of cables, XLPE and EPR show that the dielectric constant decreases with accelerated aging. Finally, JTFDR surface wave sensing method is developed and applied to determine the locations of aging related insulation damage in power cables. The comparative power spectral responses of conducted and non-intrusive surface wave JTFDR waveforms clearly show the resulting bandwidth reduction in the latter primarily because of the reflective nature of the coupling. It is demonstrated that with the help of a non-intrusive wave launcher and a 120 MHz Gaussian chirp waveform the location of aging related insulation damages can be detected. Experiments conducted show the cross-correlation peaks at subsequent aging intervals as the cable is aged inside a heat chamber.

  15. 30 CFR 7.43 - Application requirements.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... APPROVAL OF MINING PRODUCTS TESTING BY APPLICANT OR THIRD PARTY Battery Assemblies § 7.43 Application... distance from the underside of the cover to the top of the terminals and caps. (2) Composition and...-resistance of insulating materials and cables. (5) Number, type, and rating of the battery cells. (6) Diagram...

  16. Development of radiation resistant electrical cable insulations

    NASA Technical Reports Server (NTRS)

    Lee, B. S.; Soo, P.; Mackenzie, D. R.

    1994-01-01

    Two new polyethylene cable insulations have been formulated for nuclear applications and have been tested under gamma radiation. Both insulations are based on low density polyethylene, one with PbO and the other with Sb2O3 as additives. The test results show that the concept of using inorganic antioxidants to retard radiation initiated oxidation (RIO) is viable. PbO is more effective than Sb2O3 in minimizing RIO.

  17. Superconducting power transmission system development. Cable insulation development

    NASA Astrophysics Data System (ADS)

    1983-09-01

    The development of an underground superconducting power transmission system which is economical and technically attractive to the utility industry is discussed. Suitable superconductors and dielectric insulation were developed. Cables several hundred feet long are tested under realistic conditions. Three operating runs of about 2 weeks duration each were accomplished. The 60 Hz steady state performance of the cables under rated conditions was explored. Over voltage endurance tests and emergency level current tests were performed.

  18. 30 CFR 7.402 - Definitions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... cable splice kit which becomes part of a splice. Conductor. A bare or insulated wire or combination of... assembly of one or more insulated conductors of electric current under a common or integral jacket. A cable may also contain one or more uninsulated conductors. Jacket. A nonmetallic abrasion-resistant outer...

  19. 30 CFR 7.402 - Definitions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... cable splice kit which becomes part of a splice. Conductor. A bare or insulated wire or combination of... assembly of one or more insulated conductors of electric current under a common or integral jacket. A cable may also contain one or more uninsulated conductors. Jacket. A nonmetallic abrasion-resistant outer...

  20. 77 FR 76542 - Millstone Power Station, Unit 2; Exemption

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-28

    ... cable insulation and limited floor based combustibles. The licensee also stated that two of the fire... are provided with ionization smoke detectors. The licensee stated that the smoke and heat detection... combustible loading that predominantly consists of cable insulation and that potential ignition sources for...

  1. Partial Discharge Characteristics in Composite Insulation Systems with PPLP for HTS Cable

    NASA Astrophysics Data System (ADS)

    Kikuchi, Y.; Yamashita, K.; Kumada, A.; Hidaka, K.; Tatamidani, K.; Masuda, T.

    2014-05-01

    The electrical insulation system of high-temperature superconducting (HTS) cable consists of liquid nitrogen (N2(l)) and polypropylene laminated paper (PPLP). Partial discharge (PD) may occur in butt gaps of the insulation layers and its characteristics imply the insulation performance of HTS cables. N2(l) cooling system is installed in the power system and N2(l) will flow through the cables during the system operation. Filling the HTS cable with N2(l) in order to perform pre-shipment inspection is time-consuming and costly for cable manufacturers. Therefore, they are trying to find a cost effective method for pre-shipment inspections. One alternative is to use high pressure gaseous nitrogen (N2(g)) instead of N2(l). This article investigates PD characteristics such as PD inception electric field (PDIE) and PD extinction electric field (PDEE) in butt gaps of HTS cables in 0.1 to 0.3 MPa and 0.1 MPa to 1.0 MPa N2(g) environments. For assessing the surface/volume effects, PD characteristics are measured with changing the size of butt gaps. It turns out that PDIE and PDEE in N2(g) are linearly correlated with those in N2(l) at any gas pressure in our testing, and PDIE in 1.0 MPa N2(g) is almost 30% of that in 0.2 MPa It suggests that PD characteristics in N2(l) can be extrapolated from those in N2(g).

  2. Technical Achievements in Communist China’s Electrical Equipment Industry

    DTIC Science & Technology

    1960-09-15

    products has also been , developed, including long rod type insulating porcelains and a new series of line porcelains . In 1958, oil sockets for 330...is now aimed at the creation of high intensity, high insulating , and small-size high-tension porcelain products. During the past 10 years, our...of lead-covered oil-immersed paper- insulated cables of 55 kilovolts and less, rubber-sheathed cables of 6,000 volts and less, and aluminum core

  3. The role of inserted polymers in polymeric insulation materials: insights from QM/MD simulations.

    PubMed

    Li, Chunyang; Zhao, Hong; Zhang, Hui; Wang, Ying; Wu, Zhijian; Han, Baozhong

    2018-02-28

    In this study, we performed a quantum chemical molecular dynamics (QM/MD) simulation to investigate the space charge accumulation process in copolymers of polyethylene (PE) with ethylene acrylic acid (EAA), ethylene vinyl acetate (EVA), styrene-ethylene-butadiene-styrene (SEBS), and black carbon (BC). We predicted that BC, especially branched BC, would possess the highest electron affinity and is identified as the most promising filler in power cable insulation. Following incorporations of 0-4 high-energy electrons into the composites, branched BC exhibited the highest stability and almost all electrons were trapped by it. Therefore, PE was protected efficiently and BC can be considered as an efficient filler for high voltage cables and an inhibitor of tree formation. On the contrary, although EAA, EVA, and SEBS can trap high-energy electrons, the latter can be supersaturated in composites of EAA, EVA, and SEBS with PE. The inserted polymers was unavoidably destroyed following C-H and C-O bond cleavage, which results from the interactions and charge transfer between PE and inserted polymers. The content effects of -COOH, benzene, and -OCOCH 3 groups on the electron trapping, mobility and stability of PE were also investigated systematically. We hope this knowledge gained from this work will be helpful in understanding the role of inserted polymers and the growth mechanisms of electrical treeing in high voltage cable insulation.

  4. 30 CFR 75.833 - Handling high-voltage trailing cables.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Handling high-voltage trailing cables. 75.833... High-Voltage Longwalls § 75.833 Handling high-voltage trailing cables. (a) Cable handling. (1) Miners must not handle energized trailing cables unless they are wearing high-voltage insulating gloves, which...

  5. Analysis of simultaneous thermal/gamma radiation aging of cross-linked polyethylene (XLPE) insulation—interim status report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.; Correa, Miguel

    Cross-linked polyethylene (XLPE) is the most common cable insulation found in nuclear containment, and is therefore a priority material for investigation of long term aging effect from elevated temperature combined with gamma radiation exposure. Prior work has identified the possibility of anomalous aging behavior in XLPE such as the inverse temperature effect in which radiation exposure is more damaging at lower temperatures than at higher temperatures. We explored simultaneous aging of XLPE insulation from modern Firewall® III nuclear cables at 60, 90, and 115 °C, at gamma dose rates from 116 to 540 Gy/h, for exposure periods up to 25more » d. XLPE samples exposed in this way were characterized using the percent gel and uptake factor method. For the conditions and material examine, degradation behavior was seen to track proportionally with increasing temperature, rather than to exhibit greater degradation at lower temperatures. Ongoing work including similar aging at 25 °C and characterization of the XLPE samples using other methods will further elucidate these initial results« less

  6. Electrical aging markers for EPR-based low-voltage cable insulation wiring of nuclear power plants

    NASA Astrophysics Data System (ADS)

    Verardi, L.; Fabiani, D.; Montanari, G. C.

    2014-01-01

    This paper presents results of electrical property measurements on EPR-based insulations of low-voltage power cables used in nuclear power plants. The specimens underwent accelerated aging through the simultaneous application of high temperature and gamma-radiation. Mechanical properties and the dielectric response at different frequencies were investigated. Results showed significant variation of the electrical and mechanical properties of aged cables at low frequencies, i.e. lower than 10-2 Hz. In particular, the real and imaginary parts of permittivity increase with aging time, accumulated dose and stress levels applied showing good correlation with elongation at break, which decreases as a function of extent of insulation aging.

  7. New Technologies for Repairing Aging Cables in Nuclear Power Plants

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Simmons, Kevin L.; Fifield, Leonard S.; Westman, Matthew P.

    The goal of this project is to demonstrate a proof-of-concept for a technique to repair aging cables that have been subjected to degradation associated with long-term thermal and radiation exposure in nuclear power plants. The physical degradation of the aging cables manifests itself primarily as cracking and increased brittleness of the polymeric electrical insulation. Therefore, the proposed cable-repair concept comprises development of techniques to impart a softening agent within the deteriorated polymer insulation jacket so as to regain the ability of the insulation to stretch without failing and possibly to heal existing cracks in the insulation. Our approach is tomore » use commercially available ethylene-propylene rubber (EPR) as the relevant test material, demonstrate the adsorption of chemical treatments in the EPR and quantify changes in resulting physical and mechanical properties. EPR cable samples have been thermally treated in air to produce specimens corresponding to the full range of cable age-performance points from new (>350% elongation at break) to end-of-life (<50% elongation at break). The current focus is on two chemical treatments selected as candidates for restoring age-related cable elasticity loss: a rubber plasticizer and a reactive silane molecule. EPR specimens of 200, 150, 100, and 50% elongation at break have been soaked in the candidate chemical treatments and the kinetics of chemical uptake, measured by change in mass of the samples, has been determined. Mechanical properties as a function of aging and chemical treatment have been measured including ultimate tensile strength, tensile modulus at 50% strain, elongation at break, and storage modulus. Dimensional changes with treatment and changes in glass transition temperature were also investigated. These ongoing experiments are expected to provide insight into the physical-chemical nature of the effect of thermal degradation on EPR rejuvenation limits and to advance novel methods for restoring the ability of degraded EPR to be compliant and resist fracture. The results of this research reveal that absorption of chemical treatments can lower the glass transition temperature and modulus of EPR. Chemical treatments pursued thus far have proven ineffective at restoring EPR strength and elongation at break. Future work will combine the plasticizer modalities found to successfully increase the volume of the EPR, reduce EPR glass transition temperature and reduce EPR modulus with promising chemistries that will repair the damage of the polymer, potentially using the plasticizer as a host for the new chemistry.« less

  8. Ionizing radiation effects on ISS ePTFE jacketed cable assembly

    NASA Astrophysics Data System (ADS)

    Koontz, S. L.; Golden, J. L.; Lorenz, M. J.; Pedley, M. D.

    2003-09-01

    Polytetrafluoroethylene (PTFE), which is susceptible to embrittlement by ionizing radiation, is used as a primary material in the Mobile Transporter's (MT) Trailing Umbilical System (TUS) cable on the International Space Station (ISS). The TUS cable provides power and data service between the ISS truss and the MT. The TUS cable is normally stowed in an uptake reel and is fed out to follow the MT as it moves along rails on the ISS truss structure. For reliable electrical and mechanical performance, TUS cable polymeric materials must be capable of >3.5% elongation without cracking or breaking. The MT TUS cable operating temperature on ISS is expected to range between -100°C and +130°C. The on-orbit functional life requirement for the MT TUS cable is 10 years. Analysis and testing were performed to verify that the MT TUS cable would be able to meet full-life mechanical and electrical performance requirements, despite progressive embrittlement by the natural ionizing radiation environment. Energetic radiation belt electrons (trapped electrons) are the principal contributor to TUS cable radiation dose. TUS cable specimens were irradiated, in vacuum, with both energetic electrons and gamma rays. Electron beam energy was chosen to minimize charging effects on the non-conductive ePTFE (expanded PTFE) targets. Tensile testing was then performed, over the expected range of operating temperatures, as a function of radiation dose. When compared to the expected in-flight radiation dose/depth profile, atomic oxygen (AO) erosion of the radiation damaged TUS cable jacket surfaces is more rapid than the development of radiation induced embrittlement of the same surfaces. Additionally, the layered construction of the jacket prevents crack growth propagation, leaving the inner layer material compliant with the design elongation requirements. As a result, the TUS cable insulation design was verified to meet performance life requirements.

  9. 30 CFR 75.818 - Use of insulated cable handling equipment.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... personal protective equipment capable of providing protection against shock hazard must be used to prevent... protective equipment must— (1) Have a voltage rating of at least Class 1 (7,500 volts) that meets or exceeds... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Use of insulated cable handling equipment. 75...

  10. 30 CFR 75.818 - Use of insulated cable handling equipment.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... personal protective equipment capable of providing protection against shock hazard must be used to prevent... protective equipment must— (1) Have a voltage rating of at least Class 1 (7,500 volts) that meets or exceeds... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Use of insulated cable handling equipment. 75...

  11. Termination unit

    DOEpatents

    Traeholt, Chresten; Willen, Dag; Roden, Mark; Tolbert, Jerry C.; Lindsay, David; Fisher, Paul W.; Nielsen, Carsten Thidemann

    2016-05-03

    Cable end section comprises end-parts of N electrical phases/neutral, and a thermally-insulation envelope comprising cooling fluid. The end-parts each comprises a conductor and are arranged with phase 1 innermost, N outermost surrounded by the neutral, electrical insulation being between phases and N and neutral. The end-parts comprise contacting surfaces located sequentially along the longitudinal extension of the end-section. A termination unit has an insulating envelope connected to a cryostat, special parts at both ends comprising an adapter piece at the cable interface and a closing end-piece terminating the envelope in the end-section. The special parts houses an inlet and/or outlet for cooling fluid. The space between an inner wall of the envelope and a central opening of the cable is filled with cooling fluid. The special part at the end connecting to the cryostat houses an inlet or outlet, splitting cooling flow into cable annular flow and termination annular flow.

  12. Ceramic end seal design for high temperature high voltage nuclear instrumentation cables

    DOEpatents

    Meiss, James D.; Cannon, Collins P.

    1979-01-01

    A coaxial, hermetically sealed end structure is described for electrical instrumentation cables. A generally tubular ceramic body is hermetically sealed within a tubular sheath which is in turn sealed to the cable sheath. One end of the elongated tubular ceramic insulator is sealed to a metal end cap. The other end of the elongated tubular insulator has an end surface which is shaped concave relative to a central conductor which extends out of this end surface. When the end seal is hermetically sealed to an instrumentation cable device and the central conductor is maintained at a high positive potential relative to the tubular metal sheath, the electric field between the central conductor and the outer sheath tends to collect electrons from the concave end surface of the insulator. This minimizes breakdown pulse noise generation when instrumentation potentials are applied to the central conductor.

  13. Wire and Cable Cold Bending Test

    NASA Technical Reports Server (NTRS)

    Colozza, Anthony

    2010-01-01

    One of the factors in assessing the applicability of wire or cable on the lunar surface is its flexibility under extreme cold conditions. Existing wire specifications did not address their mechanical behavior under cold, cryogenic temperature conditions. Therefore tests were performed to provide this information. To assess this characteristic 35 different insulated wire and cable pieces were cold soaked in liquid nitrogen. The segments were then subjected to bending and the force was recorded. Any failure of the insulation or jacketing was also documented for each sample tested. The bending force tests were performed at room temperature to provide a comparison to the change in force needed to bend the samples due to the low temperature conditions. The results from the bending tests were plotted and showed how various types of insulated wire and cable responded to bending under cold conditions. These results were then used to estimate the torque needed to unroll the wire under these low temperature conditions.

  14. Heat transfer through the flat surface of Rutherford superconducting cable samples with novel pattern of electrical insulation immersed in He II

    NASA Astrophysics Data System (ADS)

    Strychalski, M.; Chorowski, M.; Polinski, J.

    2014-05-01

    Future accelerator magnets will be exposed to heat loads that exceed even by an order of magnitude presently observed heat fluxes transferred to superconducting magnet coils. To avoid the resistive transition of the superconducting cables, the efficiency of heat transfer between the magnet structure and the helium must be significantly increased. This can be achieved through the use of novel concepts of the cable’s electrical insulation wrapping, characterized by an enhanced permeability to helium while retaining sufficient electrical resistivity. This paper presents measurement results of the heat transfer through Rutherford NbTi cable samples immersed in a He II bath and subjected to the pressure loads simulating the counteracting of the Lorentz forces observed in powered magnets. The Rutherford cable samples that were tested used different electrical insulation wrapping schemes, including the scheme that is presently used and the proposed scheme for future LHC magnets. A new porous polyimide cable insulation with enhanced helium permeability was proposed in order to improve the evacuation of heat form the NbTi coil to He II bath. These tests were performed in a dedicated Claudet-type cryostat in pressurized He II at 1.9 K and 1 bar.

  15. Preparation and Dielectric Properties of SiC/LSR Nanocomposites for Insulation of High Voltage Direct Current Cable Accessories

    PubMed Central

    Shang, Nanqiang; Chen, Qingguo; Wei, Xinzhe

    2018-01-01

    The conductivity mismatch in the composite insulation of high voltage direct current (HVDC) cable accessories causes electric field distribution distortion and even insulation breakdown. Therefore, a liquid silicone rubber (LSR) filled with SiC nanoparticles is prepared for the insulation of cable accessories. The micro-morphology of the SiC/LSR nanocomposites is observed by scanning electron microscopy, and their trap parameters are characterized using thermal stimulated current (TSC) tests. Moreover, the dielectric properties of SiC/LSR nanocomposites with different SiC concentrations are tested. The results show that the 3 wt % SiC/LSR sample has the best nonlinear conductivity, more than one order of magnitude higher than that of pure LSR with improved temperature and nonlinear conductivity coefficients. The relative permittivity increased 0.2 and dielectric loss factor increased 0.003, while its breakdown strength decreased 5 kV/mm compared to those of pure LSR. Moreover, the TSC results indicate the introduction of SiC nanoparticles reduced the trap level and trap density. Furthermore, the SiC nanoparticles filling significantly increased the sensitivity of LSR to electric field stress and temperature changes, enhancing the conductivity and electric field distribution within the HVDC cable accessories, thus improving the reliability of the HVDC cable accessories. PMID:29518054

  16. Preparation and Dielectric Properties of SiC/LSR Nanocomposites for Insulation of High Voltage Direct Current Cable Accessories.

    PubMed

    Shang, Nanqiang; Chen, Qingguo; Wei, Xinzhe

    2018-03-08

    The conductivity mismatch in the composite insulation of high voltage direct current (HVDC) cable accessories causes electric field distribution distortion and even insulation breakdown. Therefore, a liquid silicone rubber (LSR) filled with SiC nanoparticles is prepared for the insulation of cable accessories. The micro-morphology of the SiC/LSR nanocomposites is observed by scanning electron microscopy, and their trap parameters are characterized using thermal stimulated current (TSC) tests. Moreover, the dielectric properties of SiC/LSR nanocomposites with different SiC concentrations are tested. The results show that the 3 wt % SiC/LSR sample has the best nonlinear conductivity, more than one order of magnitude higher than that of pure LSR with improved temperature and nonlinear conductivity coefficients. The relative permittivity increased 0.2 and dielectric loss factor increased 0.003, while its breakdown strength decreased 5 kV/mm compared to those of pure LSR. Moreover, the TSC results indicate the introduction of SiC nanoparticles reduced the trap level and trap density. Furthermore, the SiC nanoparticles filling significantly increased the sensitivity of LSR to electric field stress and temperature changes, enhancing the conductivity and electric field distribution within the HVDC cable accessories, thus improving the reliability of the HVDC cable accessories.

  17. A highly compliant serpentine shaped polyimide interconnect for front-end strain relief in chronic neural implants.

    PubMed

    Sankar, Viswanath; Sanchez, Justin C; McCumiskey, Edward; Brown, Nagid; Taylor, Curtis R; Ehlert, Gregory J; Sodano, Henry A; Nishida, Toshikazu

    2013-01-01

    While the signal quality of recording neural electrodes is observed to degrade over time, the degradation mechanisms are complex and less easily observable. Recording microelectrodes failures are attributed to different biological factors such as tissue encapsulation, immune response, and disruption of blood-brain barrier (BBB) and non-biological factors such as strain due to micromotion, insulation delamination, corrosion, and surface roughness on the recording site (1-4). Strain due to brain micromotion is considered to be one of the important abiotic factors contributing to the failure of the neural implants. To reduce the forces exerted by the electrode on the brain, a high compliance 2D serpentine shaped electrode cable was designed, simulated, and measured using polyimide as the substrate material. Serpentine electrode cables were fabricated using MEMS microfabrication techniques, and the prototypes were subjected to load tests to experimentally measure the compliance. The compliance of the serpentine cable was numerically modeled and quantitatively measured to be up to 10 times higher than the compliance of a straight cable of same dimensions and material.

  18. A Highly Compliant Serpentine Shaped Polyimide Interconnect for Front-End Strain Relief in Chronic Neural Implants

    PubMed Central

    Sankar, Viswanath; Sanchez, Justin C.; McCumiskey, Edward; Brown, Nagid; Taylor, Curtis R.; Ehlert, Gregory J.; Sodano, Henry A.; Nishida, Toshikazu

    2013-01-01

    While the signal quality of recording neural electrodes is observed to degrade over time, the degradation mechanisms are complex and less easily observable. Recording microelectrodes failures are attributed to different biological factors such as tissue encapsulation, immune response, and disruption of blood-brain barrier (BBB) and non-biological factors such as strain due to micromotion, insulation delamination, corrosion, and surface roughness on the recording site (1–4). Strain due to brain micromotion is considered to be one of the important abiotic factors contributing to the failure of the neural implants. To reduce the forces exerted by the electrode on the brain, a high compliance 2D serpentine shaped electrode cable was designed, simulated, and measured using polyimide as the substrate material. Serpentine electrode cables were fabricated using MEMS microfabrication techniques, and the prototypes were subjected to load tests to experimentally measure the compliance. The compliance of the serpentine cable was numerically modeled and quantitatively measured to be up to 10 times higher than the compliance of a straight cable of same dimensions and material. PMID:24062716

  19. 14 CFR 23.1365 - Electric cables and equipment.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... insulation. (d) Means of identification must be provided for electrical cables, terminals, and connectors. (e... vapors, or sources of heat, is minimized. (f) Where a cable cannot be protected by a circuit protection...

  20. 14 CFR 23.1365 - Electric cables and equipment.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... insulation. (d) Means of identification must be provided for electrical cables, terminals, and connectors. (e... vapors, or sources of heat, is minimized. (f) Where a cable cannot be protected by a circuit protection...

  1. 14 CFR 23.1365 - Electric cables and equipment.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... insulation. (d) Means of identification must be provided for electrical cables, terminals, and connectors. (e... vapors, or sources of heat, is minimized. (f) Where a cable cannot be protected by a circuit protection...

  2. 14 CFR 23.1365 - Electric cables and equipment.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... insulation. (d) Means of identification must be provided for electrical cables, terminals, and connectors. (e... vapors, or sources of heat, is minimized. (f) Where a cable cannot be protected by a circuit protection...

  3. 14 CFR 23.1365 - Electric cables and equipment.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... insulation. (d) Means of identification must be provided for electrical cables, terminals, and connectors. (e... vapors, or sources of heat, is minimized. (f) Where a cable cannot be protected by a circuit protection...

  4. Development of external cooling cryo-resistive cable systems. Part 2: Insulation characteristics on 66 kV rated cryo-resistive testing cable

    NASA Astrophysics Data System (ADS)

    Ishihara, Kaoru; Akita, Shige; Suzuki, Hiroshi; Ogata, Junichi; Nemoto, Minoru

    1987-08-01

    Cryo-resistive cable system was tested to demonstrate dielectric characteristics. Dielectric characteristics of 66kV cryo-resistive cable at the start of immersion cooling in the liquid nitrogen were 2.25 specific dielectric constant and 0.18 percent dielectric loss which was less than 0.4 percent , the aimed value. Electrostatic capacity and dielectric loss tangent of dielectric characteristics under the applied voltage did not depend on the voltage and the dielectric loss was less than 0.4 percent through the temperature range from -170 to -190C. These values fulfilled the specifications on 275kV class cryo-resistive cable design. The tested cable passed the cable test on 66kV oil-filled cable (ac 90kV, 10 min), but broken down at ac 110kV on the way to endurance testing voltage 130kV. The breakdown occurred due to the mechanical damage of cable insulator by bending and thermal contraction of the cable. It is necessary from these facts to develop flexible cable terminal and joint which can absorb the contraction to realize 275kV cryo-resistive cable. (19 figs, 7 tabs, 15 refs).

  5. Characteristics of electroluminescence phenomenon in virgin and thermally aged LDPE

    NASA Astrophysics Data System (ADS)

    Bani, N. A.; Abdul-Malek, Z.; Ahmad, H.; Muhammad-Sukki, F.; Mas'ud, A. A.

    2015-08-01

    High voltage cable requires a good insulating material such as low density polyethylene (LDPE) to be able to operate efficiently in high voltage stresses and high temperature environment. However, any polymeric material will experience degradation after prolonged application of high electrical stresses or other extreme conditions. The continuous degradation will shorten the life of a cable therefore further understanding on the behaviour of the aged high voltage cable needs to be undertaken. This may be observed through electroluminescence (EL) measurement. EL occurs when a solid-state material is subjected to a high electrical field stress and associated with the generation of charge carriers within the polymeric material and that these charges can be produced by injection, de-trapping and field-dissociation at the metal-polymer interface. The behaviour of EL emission can be affected by applied field, applied frequency, ageing time, ageing temperature and types of materials, among others. This paper focuses on the measurement of EL emission of additive-free LDPE thermally aged at different temperature subjected to varying electric stresses at 50Hz. It can be observed that EL emission increases as voltage applied is increased. However, EL emission decreases as ageing temperature is increased for varying applied voltage.

  6. Molds for cable dielectrics

    DOEpatents

    Roose, L.D.

    1996-12-10

    Molds for use in making end moldings for high-voltage cables are described wherein the dielectric insulator of a cable is heated and molded to conform to a desired shape. As a consequence, high quality substantially bubble-free cable connectors suitable for mating to premanufactured fittings are made. 5 figs.

  7. Internal Charging

    NASA Technical Reports Server (NTRS)

    Minow, Joseph I.

    2014-01-01

    (1) High energy (>100keV) electrons penetrate spacecraft walls and accumulate in dielectrics or isolated conductors; (2) Threat environment is energetic electrons with sufficient flux to charge circuit boards, cable insulation, and ungrounded metal faster than charge can dissipate; (3) Accumulating charge density generates electric fields in excess of material breakdown strenght resulting in electrostatic discharge; and (4) System impact is material damage, discharge currents inside of spacecraft Faraday cage on or near critical circuitry, and RF noise.

  8. Development of optimized PPP insulated pipe-cable systems in the commercial voltage range

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Allam, E.M.; McKean, A.L.

    1992-05-01

    The primary objectives of this project included the development of an alternate domestic source of Paper-Polypropylene-Paper (PPP) laminate and the development of optimized designs for PPP-insulated pipe-type cable systems in the commercial voltage range. The development of a domestic source of PPP laminate was successfully completed. This laminate was utilized throughout the program for fabrication of full-size prototype cables submitted for laboratory qualification tests. Selected cables at rated voltages of 138, 230 and 345kV have been designed, fabricated and subjected to the series of qualification tests leading to full laboratory qualification. An optimized design of 2000 kcmil, 345kV cable insulatedmore » with 600 mils of domestic PPP laminate was fabricated and successfully passed all laboratory qualification tests. This cable design was subsequently installed at Waltz Mill to undergo the series of field tests leading to full commercial qualification.« less

  9. Development of optimized PPP insulated pipe-cable systems in the commercial voltage range. Final report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Allam, E.M.; McKean, A.L.

    1992-05-01

    The primary objectives of this project included the development of an alternate domestic source of Paper-Polypropylene-Paper (PPP) laminate and the development of optimized designs for PPP-insulated pipe-type cable systems in the commercial voltage range. The development of a domestic source of PPP laminate was successfully completed. This laminate was utilized throughout the program for fabrication of full-size prototype cables submitted for laboratory qualification tests. Selected cables at rated voltages of 138, 230 and 345kV have been designed, fabricated and subjected to the series of qualification tests leading to full laboratory qualification. An optimized design of 2000 kcmil, 345kV cable insulatedmore » with 600 mils of domestic PPP laminate was fabricated and successfully passed all laboratory qualification tests. This cable design was subsequently installed at Waltz Mill to undergo the series of field tests leading to full commercial qualification.« less

  10. Negative differential mobility for negative carriers as revealed by space charge measurements on crosslinked polyethylene insulated model cables

    NASA Astrophysics Data System (ADS)

    Teyssedre, G.; Vu, T. T. N.; Laurent, C.

    2015-12-01

    Among features observed in polyethylene materials under relatively high field, space charge packets, consisting in a pulse of net charge that remains in the form of a pulse as it crosses the insulation, are repeatedly observed but without complete theory explaining their formation and propagation. Positive charge packets are more often reported, and the models based on negative differential mobility(NDM) for the transport of holes could account for some charge packets phenomenology. Conversely, NDM for electrons transport has never been reported so far. The present contribution reports space charge measurements by pulsed electroacoustic method on miniature cables that are model of HVDC cables. The measurements were realized at room temperature or with a temperature gradient of 10 °C through the insulation under DC fields on the order 30-60 kV/mm. Space charge results reveal systematic occurrence of a negative front of charges generated at the inner electrode that moves toward the outer electrode at the beginning of the polarization step. It is observed that the transit time of the front of negative charge increases, and therefore the mobility decreases, with the applied voltage. Further, the estimated mobility, in the range 10-14-10-13 m2 V-1 s-1 for the present results, increases when the temperature increases for the same condition of applied voltage. The features substantiate the hypothesis of negative differential mobility used for modelling space charge packets.

  11. Cable Overheating Risk Warning Method Based on Impedance Parameter Estimation in Distribution Network

    NASA Astrophysics Data System (ADS)

    Yu, Zhang; Xiaohui, Song; Jianfang, Li; Fei, Gao

    2017-05-01

    Cable overheating will lead to the cable insulation level reducing, speed up the cable insulation aging, even easy to cause short circuit faults. Cable overheating risk identification and warning is nessesary for distribution network operators. Cable overheating risk warning method based on impedance parameter estimation is proposed in the paper to improve the safty and reliability operation of distribution network. Firstly, cable impedance estimation model is established by using least square method based on the data from distribiton SCADA system to improve the impedance parameter estimation accuracy. Secondly, calculate the threshold value of cable impedance based on the historical data and the forecast value of cable impedance based on the forecasting data in future from distribiton SCADA system. Thirdly, establish risks warning rules library of cable overheating, calculate the cable impedance forecast value and analysis the change rate of impedance, and then warn the overheating risk of cable line based on the overheating risk warning rules library according to the variation relationship between impedance and line temperature rise. Overheating risk warning method is simulated in the paper. The simulation results shows that the method can identify the imedance and forecast the temperature rise of cable line in distribution network accurately. The result of overheating risk warning can provide decision basis for operation maintenance and repair.

  12. Sensors for measurement of moisture diffusion in power cables with oil-impregnated paper

    NASA Astrophysics Data System (ADS)

    Thomas, Z. M.; Zahn, M.; Yang, W.

    2007-07-01

    Some old power cables use oil-impregnated paper as the insulation material, which is enclosed by a layer of lead sheath. As cracks can form on the sheath of aged cables, the oil-impregnated paper can be exposed to the environmental conditions, and ambient moisture can diffuse into the paper through the cracks, causing a reduced breakdown voltage. To understand this diffusion phenomenon, multi-wavelength dielectrometry sensors have been used to measure permittivity and conductivity, aiming to obtain information on the moisture content. Different electrode-grouping strategies have been suggested to obtain more detailed information. Effectively, an electrode-grouping approach forms a type of electrical capacitance tomography sensor. This paper presents different sensor designs together with a capacitance measuring circuit. Some analytical results are also presented.

  13. Thin film conductors for self-equalizing cables

    NASA Astrophysics Data System (ADS)

    Owen, G.; Trutna, W. R.; Orsley, T. J.; Lucia, F.; Daly, C. B.

    2017-10-01

    Self-equalizing cables using hollow conductors with wall thickness less than the skin depth were proposed in 1929. However, they do not appear ever to have been widely used, although the idea has resurfaced and been refined from time to time. In the early 2000's, self-equalizing conductors consisting of solid magnetic steel cores coated with silver were developed by W.L. Gore, and used in their 2.5 Gb/s "Eye-Opener" cables, although higher speed versions never appeared. We have revived the original 1929 idea, proposing to use glass as a solid insulating core. This technology can potentially work at frequencies of many 10's of GHz. Possible uses include short range GHz links such as USB and Thunderbolt, and intra-rack interconnections in data centers. Our feasibility experiments have validated the principle. Copper coated glass fibers can, in principle, be manufactured, but in these tests, the conductors were capillaries internally coated with silver as these are easily obtainable, relatively inexpensive and serve to test the concept. The performance of these experimental twin lead cables corresponds to calculations, confirming the general principle. By calculation, we have compared the performance of cables made from copper-on-insulator conductors to that of similar cables made with solid copper conductors, and verified that copper-on-insulator cables have significantly less frequency dependent loss. We have also made and tested cables with copper on PEEK conductors as surrogates for copper on glass fiber.

  14. Probabilistic models to estimate fire-induced cable damage at nuclear power plants

    NASA Astrophysics Data System (ADS)

    Valbuena, Genebelin R.

    Even though numerous PRAs have shown that fire can be a major contributor to nuclear power plant risk, there are some specific areas of knowledge related to this issue, such as the prediction of fire-induced damage to electrical cables and circuits, and their potential effects in the safety of the nuclear power plant, that still constitute a practical enigma, particularly for the lack of approaches/models to perform consistent and objective assessments. This report contains a discussion of three different models to estimate fire-induced cable damage likelihood given a specified fire profile: the kinetic, the heat transfer and the IR "K Factor" model. These models not only are based on statistical analysis of data available in the open literature, but to the greatest extent possible they use physics based principles to describe the underlying mechanism of failures that take place among the electrical cables upon heating due to external fires. The characterization of cable damage, and consequently the loss of functionality of electrical cables in fire is a complex phenomenon that depends on a variety of intrinsic factors such as cable materials and dimensions, and extrinsic factors such as electrical and mechanical loads on the cables, heat flux severity, and exposure time. Some of these factors are difficult to estimate even in a well-characterized fire, not only for the variability related to the unknown material composition and physical arrangements, but also for the lack of objective frameworks and theoretical models to study the behavior of polymeric wire cable insulation under dynamic external thermal insults. The results of this research will (1) help to develop a consistent framework to predict fire-induced cable failure modes likelihood, and (2) develop some guidance to evaluate and/or reduce the risk associated with these failure modes in existing and new power plant facilities. Among the models evaluated, the physics-based heat transfer model takes into account the properties and characteristics of the cables and cable materials, and the characteristics of the thermal insult. This model can be used to estimate the probability of cable damage under different thermal conditions.

  15. Reliability of large superconducting magnets through design

    NASA Astrophysics Data System (ADS)

    Henning, C. D.

    1981-01-01

    Design and quality control of large superconducting magnets for reliability comparable to pressure vessels are discussed. The failure modes are analyzed including thermoelectric instabilities, electrical shorts, cryogenic/vacuum defects, and mechanical malfunctions. Design must take into consideration conductor stability, insulation based on the Paschen curves, and the possible burnout of cryogenic transition leads if the He flow is interrupted. The final stage of the metal drawing process should stress the superconductor material to a stress value higher than the magnet design stress, cabled conductors should be used to achieve mechanical redundancy, and ground-plane insulation must be multilayered for arc prevention.

  16. Controlling the Optical and Magnetic Properties of Nanostructured Cuprous Oxide Synthesized from Waste Electric Cables

    NASA Astrophysics Data System (ADS)

    Abdelbasir, S. M.; El-Sheikh, S. M.; Rashad, M. M.; Rayan, D. A.

    2018-03-01

    Cuprous oxide Cu2O nanopowders were purposefully synthesised from waste electric cables (WECs) via a simple precipitation route at room temperature using lactose as a reducing agent. In this regard, dimethyl sulfoxide (DMSO) was first applied as an organic solvent for the dissolution of the cable insulating materials. Several parameters were investigated during dissolution of WECs such as dissolution temperature, time and solid/liquid ratio to determine the dissolution percentage of the insulating materials in DMSO. The morphology and the optical properties of the formed Cu2O particles were investigated using X-ray diffraction (XRD), field emission-scanning electron microscopy (FE-SEM), Fourier-transform infrared spectroscopy and UV-visible-near IR spectrophotometer. XRD data confirmed the presence of single crystalline phase of Cu2O nanoparticles. FE-SEM and TEM images revealed spherical, cubic and octahedral shapes with the various particle sizes ranged from 16 to 57 nm depending on the synthesis conditions. A possible mechanism explaining the Cu2O nanostructures formation was proposed. The band gap energies of the Cu2O nanostructures were estimated and the values were located between 1.5 and 2.08 eV. Photoluminescence spectroscopy analysis clearly showed a noticeably blue-shifted emission for the synthesized samples compared to spectrum of the bulk. Eventually, magnetic properties of the synthesized nanoparticles have been measured by vibrating sample magnetometer and the attained results implied that the synthesized particles are weakly ferromagnetic in nature at normal temperature.

  17. High-temperature flat-conductor cable

    NASA Technical Reports Server (NTRS)

    Rigling, W. S.

    1976-01-01

    Temperature limit of 25-conductor signal cable and 3-conductor power cable, fabricated using woven and roll laminated technique, increased from 200 C to 350 C when polyimide/fluorinated ethylene propylene or polytetrafluoroethylene insulation films and fluorinated ethylene propylene as adhesive medium is applied.

  18. Degradation mechanisms of cable insulation materials during radiation-thermal ageing in radiation environment

    NASA Astrophysics Data System (ADS)

    Seguchi, Tadao; Tamura, Kiyotoshi; Ohshima, Takeshi; Shimada, Akihiko; Kudoh, Hisaaki

    2011-02-01

    Radiation and thermal degradation of ethylene-propylene rubber (EPR) and crosslinked polyethylene (XLPE) as cable insulation materials were investigated by evaluating tensile properties, gel-fraction, and swelling ratio, as well as by the infrared (FTIR) analysis. The activation energy of thermal oxidative degradation changed over the range 100-120 °C for both EPR and XLPE. This may be attributed to the fact that the content of an antioxidant used as the stabilizer for polymers decreases by evaporation during thermal ageing at high temperatures. The analysis of antioxidant content and oxidative products in XLPE as a model sample showed that a small amount of antioxidant significantly reduced the extent of thermal oxidation, but was not effective for radiation induced oxidation. The changes in mechanical properties were well reflected by the degree of oxidation. A new model of polymer degradation mechanisms was proposed where the degradation does not take place by chain reaction via peroxy radical and hydro-peroxide. The role of the antioxidant in the polymer is the reduction of free radical formation in the initiation step in thermal oxidation, and it could not stop radical reactions for either radiation or thermal oxidation.

  19. Novel circuit design for high-impedance and non-local electrical measurements of two-dimensional materials

    NASA Astrophysics Data System (ADS)

    De Sanctis, Adolfo; Mehew, Jake D.; Alkhalifa, Saad; Tate, Callum P.; White, Ashley; Woodgate, Adam R.; Craciun, Monica F.; Russo, Saverio

    2018-02-01

    Two-dimensional materials offer a novel platform for the development of future quantum technologies. However, the electrical characterisation of topological insulating states, non-local resistance, and bandgap tuning in atomically thin materials can be strongly affected by spurious signals arising from the measuring electronics. Common-mode voltages, dielectric leakage in the coaxial cables, and the limited input impedance of alternate-current amplifiers can mask the true nature of such high-impedance states. Here, we present an optical isolator circuit which grants access to such states by electrically decoupling the current-injection from the voltage-sensing circuitry. We benchmark our apparatus against two state-of-the-art measurements: the non-local resistance of a graphene Hall bar and the transfer characteristic of a WS2 field-effect transistor. Our system allows the quick characterisation of novel insulating states in two-dimensional materials with potential applications in future quantum technologies.

  20. Thermal Conductance and High-Frequency Properties of Cryogenic Normal or Superconducting Semi-rigid Coaxial Cables in the Temperature Range of 1-8 K

    NASA Astrophysics Data System (ADS)

    Kushino, A.; Kasai, S.; Ukibe, M.; Ohkubo, M.

    2018-04-01

    In this study, the characteristics of thin semi-rigid cables composed of different conductors and with outer diameters ranging from 0.86 to 1.19 mm were investigated at low temperatures. The thermal conductance was measured between approximately 1 and 8 K, and the frequency dependence of the attenuation in the cables was obtained at 3 K. The electrical conductors used in the cables were alloys: beryllium copper, brass, stainless steel (SUS304), phosphor bronze, cupronickel (CuNi), and niobium-titanium (NbTi). The thermal conductance of a commercial miniature coaxial cable with braided wires forming the outer electrical conductor was also examined for reference. The measured thermal conductance was compared to published data and that generated from material libraries and databases. Among the measured cables using normal metals, the semi-rigid cable composed of SUS304 conductors and a polytetrafluoroethylene insulator showed the lowest thermal conductance. The transmission performance of the semi-rigid cables using SUS304 or CuNi was improved by plating the central conductors with a silver coating of approximately 3 μm thickness, and their thermal conductance with the plating increased by approximately one order of magnitude. The superconducting NbTi semi-rigid cable exhibited the lowest thermal conductance of all the cables considered in the present study along with very small attenuation up to above 5 GHz.

  1. Process of modifying a cable end

    DOEpatents

    Roose, L.D.

    1995-08-01

    End moldings for high-voltage cables are described wherein the dielectric insulator of the cable is heated and molded to conform to a desired shape. As a consequence, high quality substantially bubble-free cable connectors suitable for mating to premanufactured fittings are made. Disclosed are a method for making the cable connectors either in the field or in a factory, molds suitable for use with the method, and the molded cable connectors, themselves. 5 figs.

  2. Effects of Cryogenic Temperatures on Spacecraft Internal Dielectric Discharges

    NASA Technical Reports Server (NTRS)

    Ferguson, Dale c.; Schneider, Todd A.; Vaughn, Jason A.

    2009-01-01

    Abstract Most calculations of internal dielectric charging on spacecraft use tabulated values of material surface and bulk conductivities, dielectric constants, and dielectric breakdown strengths. Many of these properties are functions of temperature, and the temperature dependences are not well known. At cryogenic temperatures, where it is well known that material conductivities decrease dramatically, it is an open question as to the timescales over which buried charge will dissipate and prevent the eventual potentially disastrous discharges of dielectrics. In this paper, measurements of dielectric charging and discharging for cable insulation materials at cryogenic temperatures (approx. 90 K) are presented using a broad spectrum electron source at the NASA Marshall Space Flight Center. The measurements were performed for the James Webb Space Telescope (JWST), which will orbit at the Earth-Sun L2 point, and parts of which will be perennially at temperatures as low as 40 K. Results of these measurements seem to show that Radiation Induced Conductivity (RIC) under cryogenic conditions at L2 will not be sufficient to allow charges to bleed off of some typical cable insulation materials even over the projected JWST lifetime of a dozen years or more. After the charging and discharging measurements are presented, comparisons are made between the material conductivities that can be inferred from the measured discharges and conductivities calculated from widely used formulae. Furthermore, the measurement-inferred conductivities are compared with extrapolations of recent measurements of materials RIC and dark conductivities performed with the charge-storage method at Utah State University. Implications of the present measurements are also given for other spacecraft that may operate at cryogenic temperatures, such as probes of the outer planets or the permanently dark cratered areas on the moon. The present results will also be of interest to those who must design or operate spacecraft in more moderate cold conditions. Finally, techniques involving shielding and/or selective use of somewhat conductive insulators are presented to prevent arc-inducing charge buildup even under cryogenic conditions.

  3. Classification of Partial Discharge Measured under Different Levels of Noise Contamination.

    PubMed

    Jee Keen Raymond, Wong; Illias, Hazlee Azil; Abu Bakar, Ab Halim

    2017-01-01

    Cable joint insulation breakdown may cause a huge loss to power companies. Therefore, it is vital to diagnose the insulation quality to detect early signs of insulation failure. It is well known that there is a correlation between Partial discharge (PD) and the insulation quality. Although many works have been done on PD pattern recognition, it is usually performed in a noise free environment. Also, works on PD pattern recognition in actual cable joint are less likely to be found in literature. Therefore, in this work, classifications of actual cable joint defect types from partial discharge data contaminated by noise were performed. Five cross-linked polyethylene (XLPE) cable joints with artificially created defects were prepared based on the defects commonly encountered on site. Three different types of input feature were extracted from the PD pattern under artificially created noisy environment. These include statistical features, fractal features and principal component analysis (PCA) features. These input features were used to train the classifiers to classify each PD defect types. Classifications were performed using three different artificial intelligence classifiers, which include Artificial Neural Networks (ANN), Adaptive Neuro-Fuzzy Inference System (ANFIS) and Support Vector Machine (SVM). It was found that the classification accuracy decreases with higher noise level but PCA features used in SVM and ANN showed the strongest tolerance against noise contamination.

  4. Negative differential mobility for negative carriers as revealed by space charge measurements on crosslinked polyethylene insulated model cables

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Teyssedre, G., E-mail: gilbert.teyssedre@laplace.univ-tlse.fr; Laurent, C.; CNRS, LAPLACE, F-31062 Toulouse

    Among features observed in polyethylene materials under relatively high field, space charge packets, consisting in a pulse of net charge that remains in the form of a pulse as it crosses the insulation, are repeatedly observed but without complete theory explaining their formation and propagation. Positive charge packets are more often reported, and the models based on negative differential mobility(NDM) for the transport of holes could account for some charge packets phenomenology. Conversely, NDM for electrons transport has never been reported so far. The present contribution reports space charge measurements by pulsed electroacoustic method on miniature cables that are modelmore » of HVDC cables. The measurements were realized at room temperature or with a temperature gradient of 10 °C through the insulation under DC fields on the order 30–60 kV/mm. Space charge results reveal systematic occurrence of a negative front of charges generated at the inner electrode that moves toward the outer electrode at the beginning of the polarization step. It is observed that the transit time of the front of negative charge increases, and therefore the mobility decreases, with the applied voltage. Further, the estimated mobility, in the range 10{sup −14}–10{sup −13} m{sup 2} V{sup −1} s{sup −1} for the present results, increases when the temperature increases for the same condition of applied voltage. The features substantiate the hypothesis of negative differential mobility used for modelling space charge packets.« less

  5. Protected, high-temperature connecting cable

    NASA Technical Reports Server (NTRS)

    Engdahl, R. E.

    1967-01-01

    Ceramic insulated, swaged stainless steel, sheathed, protective atmosphere cable admits electrical leads into an 1800 deg F air-environment test chamber. The cable has some bending capability and provides for nine niobium alloy conductors. An argon purge during the TIG weld closure protects internal wires from oxidation and embrittlement.

  6. 7 CFR 1755.870 - RUS specification for terminating cables.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... of conductor insulation deformation or adhesion between conductors, caused by adverse heat transfer... x Overall Percent Difference in Average x Failures Insulation Compression: Control Heat Age..., Standard Specification for Forced-Convection Laboratory Ovens for Electrical Insulation; ASTM D 2633-82...

  7. 7 CFR 1755.870 - RUS specification for terminating cables.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... of conductor insulation deformation or adhesion between conductors, caused by adverse heat transfer... x Overall Percent Difference in Average x Failures Insulation Compression: Control Heat Age..., Standard Specification for Forced-Convection Laboratory Ovens for Electrical Insulation; ASTM D 2633-82...

  8. 7 CFR 1755.870 - RUS specification for terminating cables.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... of conductor insulation deformation or adhesion between conductors, caused by adverse heat transfer... x Overall Percent Difference in Average x Failures Insulation Compression: Control Heat Age..., Standard Specification for Forced-Convection Laboratory Ovens for Electrical Insulation; ASTM D 2633-82...

  9. Assessment of NDE for key indicators of aging cables in nuclear power plants - Interim status

    NASA Astrophysics Data System (ADS)

    Glass, S. W.; Ramuhalli, P.; Fifield, L. S.; Prowant, M. S.; Dib, G.; Tedeschi, J. R.; Suter, J. D.; Jones, A. M.; Good, M. S.; Pardini, A. F.; Hartman, T. S.

    2016-02-01

    Degradation of the cable jacket, electrical insulation, and other cable components of installed cables within nuclear power plants (NPPs) is known to occur as a function of age, temperature, radiation, and other environmental factors. System tests verify cable function under normal loads; however, the concern is over cable performance under exceptional loads associated with design-basis events (DBEs). The cable's ability to perform safely over the initial 40-year planned and licensed life has generally been demonstrated and there have been very few age-related cable failures. With greater than 1000 km of power, control, instrumentation, and other cables typically found in an NPP, replacing all the cables would be a severe cost burden. Justification for life extension to 60 and 80 years requires a cable aging management program to justify cable performance under normal operation as well as accident conditions. Currently the gold standard for determining cable insulation degradation is the elongation-at-break (EAB). This, however, is an ex-situ measurement and requires removal of a sample for laboratory investigation. A reliable nondestructive examination (NDE) in-situ approach is desirable to objectively determine the suitability of the cable for service. A variety of tests are available to assess various aspects of electrical and mechanical cable performance, but none of these tests are suitable for all cable configurations nor does any single test confirm all features of interest. Nevertheless, the complete collection of test possibilities offers a powerful range of tools to assure the integrity of critical cables. Licensees and regulators have settled on a practical program to justify continued operation based on condition monitoring of a lead sample set of cables where test data is tracked in a database and the required test data are continually adjusted based on plant and fleet-wide experience. As part of the Light Water Reactor Sustainability program sponsored by the U.S. Nuclear Regulatory Commission, the U.S. Department of Energy, and industry (represented by the Electric Power Research Institute), an assessment of cable NDE methods was commissioned. Technologies include both bulk electrical measurements (Tan δ, time domain reflectometry, frequency domain reflectometry (FDR), partial discharge, and other techniques) and local insulation measurement (indenter, dynamic mechanical analysis interdigital capacitance, infrared spectral measurement, etc.). This aging cable NDE program update reviews the full range of techniques but focuses on the most interesting test approaches that have a chance to be deployed in-situ, particularly including Tan δ, FDR, and ultrasound methods that have been reviewed most completely in this progress period.

  10. Superconducting ac cable

    NASA Astrophysics Data System (ADS)

    Schmidt, F.

    1980-11-01

    The components of a superconducting 110 kV ac cable for power ratings or = 2000 MVA were developed. The cable design is of the semiflexible type, with a rigid cryogenic envelope containing a flexible hollow coaxial cable core. The cable core consists of spirally wound Nb-A1 composite wires electrically insulated by high pressure polyethylene tape wrappings. A 35 m long single phase test cable with full load terminals rated at 110 kV and 10 kA was constructed and successfully tested. The results obtained prove the technical feasibility and capability of this cable design.

  11. Non-destructive evaluation of polyolefin thermal aging using infrared spectroscopy

    NASA Astrophysics Data System (ADS)

    Fifield, Leonard S.; Shin, Yongsoon; Simmons, Kevin L.

    2017-04-01

    Fourier transform infrared (FTIR) spectroscopy is an information-rich method that reveals chemical bonding near the surface of polymer composites. FTIR can be used to verify composite composition, identify chemical contaminants and expose composite moisture content. Polymer matrix changes due to thermal exposure including loss of additives, chain scission, oxidation and changes in crystallinity may also be determined using FTIR spectra. Portable handheld instruments using non-contact reflectance or surface contact attenuated total reflectance (ATR) may be used for nondestructive evaluation (NDE) of thermal aging in polymer and composite materials of in-service components. We report the use of ATR FTIR to track oxidative thermal aging in ethylene-propylene rubber (EPR) and chlorinated polyethylene (CPE) materials used in medium voltage nuclear power plant electrical cable insulation and jacketing. Mechanical property changes of the EPR and CPE materials with thermal degradation for correlation with FTIR data are tracked using indenter modulus (IM) testing. IM is often used as a local NDE metric of cable jacket health. The FTIR-determined carbonyl index was found to increase with IM and may be a valuable NDE metric with advantages over IM for assessing cable remaining useful life.

  12. Non-Destructive Evaluation of Polyolefin Thermal Aging Using Infrared Spectroscopy

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.; Shin, Yongsoon; Simmons, Kevin L.

    Fourier transform infrared (FTIR) spectroscopy is an information-rich method that reveals chemical bonding near the surface of polymer composites. FTIR can be used to verify composite composition, identify chemical contaminants and expose composite moisture content. Polymer matrix changes due to thermal exposure including loss of additives, chain scission, oxidation and changes in crystallinity may also be determined using FTIR spectra. Portable handheld instruments using non-contact reflectance or surface contact attenuated total reflectance (ATR) may be used for non-destructive evaluation (NDE) of thermal aging in polymer and composite materials of in-service components. We report the use of ATR FTIR to trackmore » oxidative thermal aging in ethylene-propylene rubber (EPR) and chlorinated polyethylene (CPE) materials used in medium voltage nuclear power plant electrical cable insulation and jacketing. Mechanical property changes of the EPR and CPE materials with thermal degradation for correlation with FTIR data are tracked using indenter modulus (IM) testing. IM is often used as a local NDE metric of cable jacket health. The FTIR-determined carbonyl index was found to increase with IM and may be a valuable NDE metric with advantages over IM for assessing cable remaining useful life.« less

  13. Dose rate effects in radiation degradation of polymer-based cable materials

    NASA Astrophysics Data System (ADS)

    Plaček, V.; Bartoníček, B.; Hnát, V.; Otáhal, B.

    2003-08-01

    Cable ageing under the nuclear power plant (NPP) conditions must be effectively managed to ensure that the required plant safety and reliability are maintained throughout the plant service life. Ionizing radiation is one of the main stressors causing age-related degradation of polymer-based cable materials in air. For a given absorbed dose, radiation-induced damage to a polymer in air environment usually depends on the dose rate of the exposure. In this work, the effect of dose rate on the degradation rate has been studied. Three types of NPP cables (with jacket/insulation combinations PVC/PVC, PVC/PE, XPE/XPE) were irradiated at room temperature using 60Co gamma ray source at average dose rates of 7, 30 and 100 Gy/h with the doses up to 590 kGy. The irradiated samples have been tested for their mechanical properties, thermo-oxidative stability (using differential scanning calorimetry, DSC), and density. In the case of PVC and PE samples, the tested properties have shown evident dose rate effects, while the XPE material has shown no noticeable ones. The values of elongation at break and the thermo-oxidative stability decrease with the advanced degradation, density tends to increase with the absorbed dose. For XPE samples this effect can be partially explained by the increase of crystallinity. It was tested by the DSC determination of the crystalline phase amount.

  14. Thermal overload characteristics of extruded dielectric cables: Final report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Dima, A.; Katz, C.; Eager, G.S. Jr.

    1988-06-01

    This report addresses characteristics of thermoset extruded dielectric power cables in the 15--35 kV class, operated under thermal overload conditions. It presents a methodical study to determine the suitability of extruded type cable for operation at elevated temperatures. The results provide utilities with knowledge on the behavior of thermoset insulated cables at temperatures in the 130 to 175/degree/C conductor temperature range. Present industry specifications recommend a maximum emergency conductor temperature of 130/degree/C. The suitability of this temperature and the time it is to be maintained had been questioned. The present report indicates that crosslinked polyethylene and ethylene propylene insulated cable,more » both new and service aged, are suitable for emergency operation during extended periods at 130/degree/C. When these cables are provided with polyvinyl chloride jackets, long term exposure to temperatures greater than 130/degree/C can adversely affect the integrity of the jacket. Investigations on new cables were performed on short samples in ovens and on long samples in simulated ducts in the laboratory and in a typical utility duct bank. Investigations on cables recovered from service were performed in the laboratory with the cables installed in simulated ducts. 10 refs., 49 figs., 73 tabs.« less

  15. Rotary stripper for shielded and unshielded FCC

    NASA Technical Reports Server (NTRS)

    Angele, W.; Chambers, C. M.

    1971-01-01

    Rotary stripper removes narrow strips of insulation and shielding to any desired depth. Unshielded cables are stripped on both sides with one stroke, shielded cables are stripped in steps of different depths.

  16. Classification of Partial Discharge Measured under Different Levels of Noise Contamination

    PubMed Central

    2017-01-01

    Cable joint insulation breakdown may cause a huge loss to power companies. Therefore, it is vital to diagnose the insulation quality to detect early signs of insulation failure. It is well known that there is a correlation between Partial discharge (PD) and the insulation quality. Although many works have been done on PD pattern recognition, it is usually performed in a noise free environment. Also, works on PD pattern recognition in actual cable joint are less likely to be found in literature. Therefore, in this work, classifications of actual cable joint defect types from partial discharge data contaminated by noise were performed. Five cross-linked polyethylene (XLPE) cable joints with artificially created defects were prepared based on the defects commonly encountered on site. Three different types of input feature were extracted from the PD pattern under artificially created noisy environment. These include statistical features, fractal features and principal component analysis (PCA) features. These input features were used to train the classifiers to classify each PD defect types. Classifications were performed using three different artificial intelligence classifiers, which include Artificial Neural Networks (ANN), Adaptive Neuro-Fuzzy Inference System (ANFIS) and Support Vector Machine (SVM). It was found that the classification accuracy decreases with higher noise level but PCA features used in SVM and ANN showed the strongest tolerance against noise contamination. PMID:28085953

  17. Cutter and stripper reduces coaxial cable connection time

    NASA Technical Reports Server (NTRS)

    Thompson, F. E.

    1965-01-01

    Consisting of three pivoted members, this hand cutter and stripper positions to cut shielding and insulation at the right distance and depth. Coaxial cable is prepared quickly and accurately for connector attachment.

  18. 49 CFR 229.89 - Jumpers; cable connections.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...) Cable and jumper connections between locomotive may not have any of the following conditions: (1) Broken or badly chafed insulation. (2) Broken plugs, receptacles or terminals. (3) Broken or protruding strands of wire. ...

  19. 49 CFR 229.89 - Jumpers; cable connections.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ...) Cable and jumper connections between locomotive may not have any of the following conditions: (1) Broken or badly chafed insulation. (2) Broken plugs, receptacles or terminals. (3) Broken or protruding strands of wire. ...

  20. 49 CFR 229.89 - Jumpers; cable connections.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ...) Cable and jumper connections between locomotive may not have any of the following conditions: (1) Broken or badly chafed insulation. (2) Broken plugs, receptacles or terminals. (3) Broken or protruding strands of wire. ...

  1. 49 CFR 229.89 - Jumpers; cable connections.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...) Cable and jumper connections between locomotive may not have any of the following conditions: (1) Broken or badly chafed insulation. (2) Broken plugs, receptacles or terminals. (3) Broken or protruding strands of wire. ...

  2. Evaluation of DC electric field distribution of PPLP specimen based on the measurement of electrical conductivity in LN2

    NASA Astrophysics Data System (ADS)

    Hwang, Jae-Sang; Seong, Jae-Kyu; Shin, Woo-Ju; Lee, Jong-Geon; Cho, Jeon-Wook; Ryoo, Hee-Suk; Lee, Bang-Wook

    2013-11-01

    High temperature superconducting (HTS) cable has been paid much attention due to its high efficiency and high current transportation capability, and it is also regarded as eco-friendly power cable for the next generation. Especially for DC HTS cable, it has more sustainable and stable properties compared to AC HTS cable due to the absence of AC loss in DC HTS cable. Recently, DC HTS cable has been investigated competitively all over the world, and one of the key components of DC HTS cable to be developed is a cable joint box considering HVDC environment. In order to achieve the optimum insulation design of the joint box, analysis of DC electric field distribution of the joint box is a fundamental process to develop DC HTS cable. Generally, AC electric field distribution depends on relative permittivity of dielectric materials but in case of DC, electrical conductivity of dielectric material is a dominant factor which determines electric field distribution. In this study, in order to evaluate DC electric field characteristics of the joint box for DC HTS cable, polypropylene laminated paper (PPLP) specimen has been prepared and its DC electric field distribution was analyzed based on the measurement of electrical conductivity of PPLP in liquid nitrogen (LN2). Electrical conductivity of PPLP in LN2 has not been reported yet but it should be measured for DC electric field analysis. The experimental works for measuring electrical conductivity of PPLP in LN2 were presented in this paper. Based on the experimental works, DC electric field distribution of PPLP specimen was fully analyzed considering the steady state and the transient state of DC. Consequently, it was possible to determine the electric field distribution characteristics considering different DC applying stages including DC switching on, DC switching off and polarity reversal conditions.

  3. Electrically-Conductive Polyaramid Cable And Fabric

    NASA Technical Reports Server (NTRS)

    Orban, Ralph F.

    1988-01-01

    Tows coated with metal provide strength and conductance. Cable suitable for use underwater made of electrically conductive tows of metal-coated polyaramid filaments surrounded by electrically insulating jacket. Conductive tows used to make conductive fabrics. Tension borne by metal-coated filaments, so upon release, entire cable springs back to nearly original length without damage.

  4. Predictive aging results in radiation environments

    NASA Astrophysics Data System (ADS)

    Gillen, Kenneth T.; Clough, Roger L.

    1993-06-01

    We have previously derived a time-temperature-dose rate superposition methodology, which, when applicable, can be used to predict polymer degradation versus dose rate, temperature and exposure time. This methodology results in predictive capabilities at the low dose rates and long time periods appropriate, for instance, to ambient nuclear power plant environments. The methodology was successfully applied to several polymeric cable materials and then verified for two of the materials by comparisons of the model predictions with 12 year, low-dose-rate aging data on these materials from a nuclear environment. In this paper, we provide a more detailed discussion of the methodology and apply it to data obtained on a number of additional nuclear power plant cable insulation (a hypalon, a silicone rubber and two ethylene-tetrafluoroethylenes) and jacket (a hypalon) materials. We then show that the predicted, low-dose-rate results for our materials are in excellent agreement with long-term (7-9 year) low-dose-rate results recently obtained for the same material types actually aged under bnuclear power plant conditions. Based on a combination of the modelling and long-term results, we find indications of reasonably similar degradation responses among several different commercial formulations for each of the following "generic" materials: hypalon, ethylene-tetrafluoroethylene, silicone rubber and PVC. If such "generic" behavior can be further substantiated through modelling and long-term results on additional formulations, predictions of cable life for other commercial materials of the same generic types would be greatly facilitated.

  5. Design, development, fabrication and testing of high temperature Flat Conductor Cable (FCC)

    NASA Technical Reports Server (NTRS)

    Rigling, W. S.

    1974-01-01

    The results are presented of a development program for a flat, 25-conductor signal cable and a flat, 3-conductor power cable. Flat cables employ conductors made of strips or flattened round copper conductors insulated with polyimide films. It is shown that conductor thickness ranges from 0.003 to 0.010 inch, and begins to soften and loose mechanical strength at temperatures above 200 C.

  6. 77 FR 28353 - Foreign-Trade Zone 45-Portland, OR, Notification of Proposed Production Activity, Shimadzu USA...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-14

    ...; filter paper; technical books and manuals; textile-covered foam shielding; ceramic hardware and fittings... cables (including fiber optic cable); insulators; filters; lenses; mirrors; prisms; other optical...

  7. Thermal behavior of silicone rubber-based ceramizable composites characterized by Fourier transform infrared (FT-IR) spectroscopy and microcalorimetry.

    PubMed

    Anyszka, Rafał; Bieliński, Dariusz M; Jędrzejczyk, Marcin

    2013-12-01

    Ceramizable (ceramifiable) silicone rubber-based composites are commonly used for cable insulation. These materials are able to create a protective ceramic layer during fire due to the ceramization process, which occurs at high temperature. When the temperature is increased, the polymer matrix is degraded and filler particles stick together by the fluxing agent, producing a solid, continuous ceramic phase that protects the copper wire from heat and mechanical stress. Despite increasing interest in these materials that has resulted in growing applications in the cable industry, their thermal behavior and ceramization process are still insufficiently described in the literature. In this paper, the thermal behavior of ceramizable silicone rubber-based composites is studied using microcalorimetry and Fourier transform infrared spectroscopy. The analysis of the experimental data made it possible to develop complete information on the mechanism of composite ceramization.

  8. Comparison of cable ageing

    NASA Astrophysics Data System (ADS)

    Plaček, Vít; Kohout, Tomáš

    2010-03-01

    Two cable types, which currently are used in nuclear power plants (NPP) and which are composed by jacket/insulation materials, i.e. PVC/PVC and PVC/PE, were exposed to accelerated ageing conditions, in order to simulate their behavior after 10 years in service. The cables were aged under two different test conditions: With relatively high accelerating ageing speed:Radiation ageing was carried out at room temperature at a dose rate of 2900 Gy/h, followed by thermal ageing at 100 °C. This accelerated ageing condition was fairly fast, but still in compliance with the standards. With moderate ageing speed:The radiation and thermal ageing was performed simultaneously (superimposed) at a dose rate of 2.7-3.7Gy/h and a temperature of 68-70 °C. Such a test condition seems to be very close to the radiation and temperature impact onto the cables in the real NPP service. Finally, mechanical properties were measured to characterize the ageing status of the cables. The purpose of this study was to compare degradation effects, derived from both ageing methods, and to demonstrate that results obtained from high values of accelerating parameters and from fast ageing simulation can be very different from reality. The observed results corroborated this assumption.

  9. Electrical conduction of a XLPE nanocomposite

    NASA Astrophysics Data System (ADS)

    Park, Yong-Jun; Sim, Jae-Yong; Lim, Kee-Joe; Nam, Jin-Ho; Park, Wan-Gi

    2014-07-01

    The resistivity, breakdown strength, and formation of space charges are very important factors for insulation design of HVDC cable. It is known that a nano-sized metal-oxide inorganic filler reduces the formation of space charges in the polymer nanocomposite. Electrical conduction of cross-linked polyethylene(XLPE) nanocomposite insulating material is investigated in this paper. The conduction currents of two kinds of XLPE nanocomposites and XLPE without nano-filler were measured at temperature of 303 ~ 363 K under the applied electric fields of 10 ~ 50 kV/mm. The current of the nanocomposite specimen is smaller than that of XLPE specimen without nano-filler. The conduction mechanism may be explained in terms of Schottky emission and multi-core model.

  10. 49 CFR 236.74 - Protection of insulated wire; splice in underground wire.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 4 2011-10-01 2011-10-01 false Protection of insulated wire; splice in underground wire. 236.74 Section 236.74 Transportation Other Regulations Relating to Transportation (Continued..., AND APPLIANCES Rules and Instructions: All Systems Wires and Cables § 236.74 Protection of insulated...

  11. 49 CFR 236.74 - Protection of insulated wire; splice in underground wire.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Protection of insulated wire; splice in underground wire. 236.74 Section 236.74 Transportation Other Regulations Relating to Transportation (Continued..., AND APPLIANCES Rules and Instructions: All Systems Wires and Cables § 236.74 Protection of insulated...

  12. 49 CFR 236.74 - Protection of insulated wire; splice in underground wire.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... THE INSTALLATION, INSPECTION, MAINTENANCE, AND REPAIR OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES, AND APPLIANCES Rules and Instructions: All Systems Wires and Cables § 236.74 Protection of insulated...

  13. 49 CFR 236.74 - Protection of insulated wire; splice in underground wire.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... THE INSTALLATION, INSPECTION, MAINTENANCE, AND REPAIR OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES, AND APPLIANCES Rules and Instructions: All Systems Wires and Cables § 236.74 Protection of insulated...

  14. 49 CFR 236.74 - Protection of insulated wire; splice in underground wire.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... THE INSTALLATION, INSPECTION, MAINTENANCE, AND REPAIR OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES, AND APPLIANCES Rules and Instructions: All Systems Wires and Cables § 236.74 Protection of insulated...

  15. 7 CFR 1755.505 - Buried services.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... water pipes, heating ducts, and other heat sources. (9) Wire and cable attachments to buildings for... Pair Tip Color of insulation Color of marking Ring Color of insulation Color of marking 1 White Blue...

  16. Adhesives for laminating polyimide insulated flat conductor cable

    NASA Technical Reports Server (NTRS)

    Montermoso, J. C.; Saxton, T. R.; Taylor, R. L.

    1967-01-01

    Polymer adhesive laminates polyimide-film flat conductor cable. It is obtained by reacting an appropriate diamine with a dianhydride. The adhesive has also been used in the lamination of copper to copper for the preparation of multilayer circuit boards.

  17. Comparison of currents predicted by NASCAP/LEO model simulations with elementary Langmuir-type bare probe models for an insulated cable containing a single pinhole

    NASA Technical Reports Server (NTRS)

    Galofaro, Joel T.

    1990-01-01

    The behavior of a defect in the insulation of a short biased section of cable in a Low Earth Orbit (LEO) space environment was examined. Such studies are of the utmost importance for large space power systems where great quantities of cabling will be deployed. An insulated probe containing a pinhole was placed into a hypothetical high speed LEO plasma. The NASA Charging Analyzer Program (NASCAP/LEO) was used to explore sheath growth about the probe as a function of applied voltage and to predict I-V behavior. A set of independent current calculations using Langmuir's formulations for concentric spheres and coaxial cylinders were also performed. The case of concentric spheres was here extended to include the case of concentric hemispheres. Several simple Langmuir-type models were then constructed to bracket the current collected by the cable. The space-charge sheath radius and impact parameters were used to determine the proper current regime. I-V curves were plotted for the models and comparisons were made with NASCAP/LEO results. Finally, NASCAP/LEO potential contours and surface cell potential plots were examined to explain interesting features in the NASCAP/LEO I-V curve.

  18. Frequency domain reflectometry NDE for aging cables in nuclear power plants

    NASA Astrophysics Data System (ADS)

    Glass, S. W.; Jones, A. M.; Fifield, L. S.; Hartman, T. S.

    2017-02-01

    Degradation of the cable jacket, electrical insulation, and other cable components of installed cables within nuclear power plants (NPPs) is known to occur as a function of age, temperature, radiation, and other environmental factors. Although system tests verify cable function under normal loads, demonstration of some cable's ability to perform under exceptional loads associated with design-basis events is essential to assuring plant integrity. The cable's ability to perform safely over the initial 40-year planned and licensed life has generally been demonstrated and there have been very few age-related cable failures. With greater than 1000 km of power, control, instrumentation, and other cables typically found in an NPP, replacing all the cables would be a severe cost burden. Justification for life extension to 60 and 80 years requires a cable aging management program that includes condition monitoring to justify cable performance under normal operation as well as accident conditions. A variety of tests are available to assess various aspects of electrical and mechanical cable performance, but none are suitable for all cable configurations nor does any single test confirm all features of interest. One particularly promising test that is beginning to be used more and more by utilities is frequency domain reflectometry (FDR). FDR is a nondestructive electrical inspection technique used to detect and localize faults in power and communication system conductors along the length of a cable from a single connection point. FDR detects discontinuities in the electrical impedance that arise due to cable splices or similar changes along the path of the conductor pair. In addition, FDR has the potential to provide sensitivity to insulation degradation by detecting small changes in impedance between the cable conductors being examined. The technique is also sensitive to cable bends, the particular lay of the cable in tray, proximity to other cable, and other factors that bear consideration when interpreting the test results. This paper examines various influences on the FDR approach and compares results of three different instruments to assess accelerated aging damage among several NPP representative cables.

  19. Effects of core type, placement, and width on the estimated interstrand coupling properties of QXF-type Nb 3Sn Rutherford cables

    DOE PAGES

    Collings, E. W.; Sumption, M. D.; Majoros, M.; ...

    2015-01-12

    The coupling magnetization of a Rutherford cable is inversely proportional to an effective interstrand contact resistance R eff , a function of the crossing-strand resistance R c, and the adjacent strand resistance R a. In cored cables, R eff continuously varies with W, the core width expressed as percent interstrand cover. For a series of un-heat-treated stabrite-coated NbTi LHC-inner cables with stainless-steel (SS, insulating) cores, R eff (W) decreased smoothly as W decreased from 100%, whereas for a set of research-wound SS-cored Nb 3Sn cables, R eff plummeted abruptly and remained low over most of the range. The difference ismore » due to the controlling influence of R c - 2.5 μΩ for the stabrite/NbTi and 0.26 μΩ for Nb 3Sn. The experimental behavior was replicated in the R eff (W)’s calculated by the program CUDI, which (using the basic parameters of the QXF cable) went on to show in terms of decreasing W that: 1) in QXF-type Nb 3Sn cables (R c = 0.26 μΩ), R eff dropped even more suddenly when the SS core, instead of being centered, was offset to one edge of the cable; 2) R eff decreased more gradually in cables with higher R c’s; and 3) a suitable R eff for a Nb 3Sn cable can be achieved by inserting a suitably resistive core rather than an insulating (SS) one.« less

  20. Testing of flat conductor cable to Underwriters Laboratory standards UL719 and UL83

    NASA Technical Reports Server (NTRS)

    Loggins, R. W.; Herndon, R. H.

    1974-01-01

    The flat conductor cable (FCC) which was tested consisted of three AWG No. 12 flat copper conductors laminated between two films of polyethylene terephthalate (Mylar) insulation with a self-extinguishing polyester adhesive. Results of the tests conducted on this cable, according to specifications, warrants the use of this FCC for electrical interconnections in a surface nonmetallic protective covering.

  1. Investigation of heating of 150 kV underground cable line for various conditions of laying

    NASA Astrophysics Data System (ADS)

    Kukharchuk, I. B.; Kazakov, A. V.; Trufanova, N. M.

    2018-03-01

    The work is devoted to study of temperature operation of a 150 kV underground cable line with XLPE insulation. The stationary thermal conditions were calculated. The influence of outer boundary radius selection on the temperature distribution was analyzed. The limiting value of the filling mixture thermal conductivity was found, which provides an acceptable temperature of the cable.

  2. High temperature liquid level sensor

    DOEpatents

    Tokarz, Richard D.

    1983-01-01

    A length of metal sheathed metal oxide cable is perforated to permit liquid access to the insulation about a pair of conductors spaced close to one another. Changes in resistance across the conductors will be a function of liquid level, since the wetted insulation will have greater electrical conductivity than that of the dry insulation above the liquid elevation.

  3. 30 CFR 18.35 - Portable (trailing) cables and cords.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ..., EVALUATION, AND APPROVAL OF MINING PRODUCTS ELECTRIC MOTOR-DRIVEN MINE EQUIPMENT AND ACCESSORIES Construction... used to conduct electrical energy to face equipment shall conform to the following: (1) Have each conductor of a current-carrying capacity consistent with the Insulated Power Cable Engineers Association...

  4. 30 CFR 18.35 - Portable (trailing) cables and cords.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ..., EVALUATION, AND APPROVAL OF MINING PRODUCTS ELECTRIC MOTOR-DRIVEN MINE EQUIPMENT AND ACCESSORIES Construction... used to conduct electrical energy to face equipment shall conform to the following: (1) Have each conductor of a current-carrying capacity consistent with the Insulated Power Cable Engineers Association...

  5. 30 CFR 18.35 - Portable (trailing) cables and cords.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ..., EVALUATION, AND APPROVAL OF MINING PRODUCTS ELECTRIC MOTOR-DRIVEN MINE EQUIPMENT AND ACCESSORIES Construction... used to conduct electrical energy to face equipment shall conform to the following: (1) Have each conductor of a current-carrying capacity consistent with the Insulated Power Cable Engineers Association...

  6. 30 CFR 18.35 - Portable (trailing) cables and cords.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ..., EVALUATION, AND APPROVAL OF MINING PRODUCTS ELECTRIC MOTOR-DRIVEN MINE EQUIPMENT AND ACCESSORIES Construction... used to conduct electrical energy to face equipment shall conform to the following: (1) Have each conductor of a current-carrying capacity consistent with the Insulated Power Cable Engineers Association...

  7. Development of Metal-Ceramic Coaxial Cable Fabry-Pérot Interferometric Sensors for High Temperature Monitoring

    PubMed Central

    Trontz, Adam; Cheng, Baokai; Zeng, Shixuan; Xiao, Hai; Dong, Junhang

    2015-01-01

    Metal-ceramic coaxial cable Fabry-Pérot interferometric (MCCC-FPI) sensors have been developed using a stainless steel tube and a stainless steel wire as the outer and inner conductors, respectively; a tubular α-alumina insulator; and a pair of air gaps created in the insulator along the cable to serve as weak reflectors for the transmitting microwave (MW) signal. The MCCC-FPI sensors have been demonstrated for high temperature measurements using MW signals in a frequency range of 2–8 GHz. The temperature measurement is achieved by monitoring the frequency shift (Δƒ) of the MW interferogram reflected from the pair of weak reflectors. The MW sensor exhibited excellent linear dependence of Δƒ on temperature; small measurement deviations (±2.7%); and fast response in a tested range of 200–500 °C. The MCCC has the potential for further developing multipoint FPI sensors in a single-cable to achieve in situ and continuous measurement of spatially distributed temperature in harsh environments. PMID:26404280

  8. Development of Metal-Ceramic Coaxial Cable Fabry-Pérot Interferometric Sensors for High Temperature Monitoring.

    PubMed

    Trontz, Adam; Cheng, Baokai; Zeng, Shixuan; Xiao, Hai; Dong, Junhang

    2015-09-25

    Metal-ceramic coaxial cable Fabry-Pérot interferometric (MCCC-FPI) sensors have been developed using a stainless steel tube and a stainless steel wire as the outer and inner conductors, respectively; a tubular α-alumina insulator; and a pair of air gaps created in the insulator along the cable to serve as weak reflectors for the transmitting microwave (MW) signal. The MCCC-FPI sensors have been demonstrated for high temperature measurements using MW signals in a frequency range of 2-8 GHz. The temperature measurement is achieved by monitoring the frequency shift (Δƒ) of the MW interferogram reflected from the pair of weak reflectors. The MW sensor exhibited excellent linear dependence of Δƒ on temperature; small measurement deviations (±2.7%); and fast response in a tested range of 200-500 °C. The MCCC has the potential for further developing multipoint FPI sensors in a single-cable to achieve in situ and continuous measurement of spatially distributed temperature in harsh environments.

  9. An Internal Coaxial Cable Electrical Connector For Use In Downhole Tools

    DOEpatents

    Hall, David R.; Hall, Jr., H. Tracy; Pixton, David S.; Dahlgren, Scott; Fox, Joe; Sneddon, Cameron; Briscoe, Michael

    2005-11-29

    A coaxial cable electrical connector more specifically an internal coaxial cable connector placed within a coaxial cable and its constituent components. A coaxial cable connector is in electrical communcation with an inductive transformer and a coaxial cable. The connector is in electrical communication with the outer housing of the inductive transfonner. A generally coaxial center conductor, a portion of which could be the coil in the inductive transformer, passes through the connector, is electrically insulated from the connector, and is in electrical communication with the conductive care of the coaxial cable. A plurality of bulbous pliant tabs on the coaxial cable connector mechanically engage the inside diameter of the coaxial cable thus grounding the transformer to the coaxial cable. The coaxial cable and inductive transformer are disposed within downhole tools to transmit electrical signals between downhole tools within a drill string.

  10. High power cable with internal water cooling 400 kV

    NASA Astrophysics Data System (ADS)

    Rasquin, W.; Harjes, B.

    1982-08-01

    Due to the concentration of electricity production in large power plants, the need of higher power transmissions, and the protection of environment, developement of a 400 kV water cooled cable in the power range of 1 to 5 GVA was undertaken. The fabrication and testing of equipment, engineering of cable components, fabrication of a test cable, development of cable terminal laboratory, testing of test cable, field testing of test cable, fabrication of industrial cable laboratory, testing of industrial cable, field testing of industrial cable, and system analysis for optimization were prepared. The field testing was impossible to realize. However, it is proved that a cable consisting of an internal stainless steel water cooled tube, covered by stranded copper profiles, insulated with heavy high quality paper, and protected by an aluminum cover can be produced, withstand tests accordingly to IEC/VDE recommendations, and is able to fulfill all exploitation conditions.

  11. Analysis of Surveyor 3 television cable after residence on the moon

    NASA Technical Reports Server (NTRS)

    Gross, F. C.; Park, J. J.

    1972-01-01

    The Apollo 12 astronauts brought the Surveyor III television camera back from the moon in November 1969. Chemical analyses of a portion of television cable revealed changes in the glass fabric sleeve and in the wire insulation as a result of exposure to the lunar environment. Loss of volatile constituents from the glass fabric and a discoloration of the glass occurred. The Teflon layer on the wire showed a slight discoloration and possibly a slight change in its infrared spectrum. Both the polyimide layer and the Teflon layer of the wire insulation showed changes in tensile strength and elongation.

  12. Cable aging and condition monitoring of radiation resistant nano-dielectrics in advanced reactor applications

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Duckworth, Robert C; Aytug, Tolga; Paranthaman, Mariappan Parans

    2015-01-01

    Cross-linked polyethylene (XLPE) nanocomposites have been developed in an effort to improve cable insulation lifetime to serve in both instrument cables and auxiliary power systems in advanced reactor applications as well as to provide an alternative for new or retro-fit cable insulation installations. Nano-dielectrics composed of different weight percentages of MgO & SiO 2 have been subjected to radiation at accumulated doses approaching 20 MRad and thermal aging temperatures exceeding 100 C. Depending on the composition, the performance of the nanodielectric insulation was influenced, both positively and negatively, when quantified with respect to its electrical and mechanical properties. For virginmore » unradiated or thermally aged samples, XLPE nanocomposites with 1wt.% SiO 2 showed improvement in breakdown strength and reduction in its dissipation factor when compared to pure undoped XLPE, while XLPE 3wt.% SiO 2 resulted in lower breakdown strength. When aged in air at 120 C, retention of electrical breakdown strength and dissipation factor was observed for XLPE 3wt.% MgO nanocomposites. Irrespective of the nanoparticle species, XLPE nanocomposites that were gamma irradiated up to the accumulated dose of 18 MRad showed a significant drop in breakdown strength especially for particle concentrations greater than 3 wt.%. Additional attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy measurements suggest changes in the structure of the XLPE SiO 2 nanocomposites associated with the interaction of silicon and oxygen. Discussion on the relevance of property changes with respect to cable aging and condition monitoring is presented.« less

  13. Superconducting Cable Termination

    DOEpatents

    Sinha, Uday K.; Tolbert, Jerry

    2005-08-30

    Disclosed is a termination that connects high temperature superconducting (HTS) cable immersed in pressurized liquid nitrogen to high voltage and neutral (shield) external bushings at ambient temperature and pressure. The termination consists of a splice between the HTS power (inner) and shield (outer) conductors and concentric copper pipes which are the conductors in the termination. There is also a transition from the dielectric tape insulator used in the HTS cable to the insulators used between and around the copper pipe conductors in the termination. At the warm end of the termination the copper pipes are connected via copper braided straps to the conventional warm external bushings which have low thermal stresses. This termination allows for a natural temperature gradient in the copper pipe conductors inside the termination which enables the controlled flashing of the pressurized liquid coolant (nitrogen) to the gaseous state. Thus the entire termination is near the coolant supply pressure and the high voltage and shield cold bushings, a highly stressed component used in most HTS cables, are eliminated. A sliding seal allows for cable contraction as it is cooled from room temperature to ˜72-82 K. Seals, static vacuum, and multi-layer superinsulation minimize radial heat leak to the environment.

  14. Photoacoustic Detection of Perfluorocarbon Tracers in Air for Application to Leak Detection in Oil-Filled Cables

    NASA Astrophysics Data System (ADS)

    Zajarevich, N.; Slezak, V.; Peuriot, A.; Villa, G.; Láttero, A.; Crivicich, R.

    2013-09-01

    The underground oil-filled cable consists of a hollow copper conductor surrounded by oiled paper which acts as electrical insulation. The oil flows along the conductor and diffuses through it to the insulating paper. A lead sheath is used as the outer retaining wall. As the deterioration of this cover may cause a loss of insulation fluid, its detection is very important since this high voltage and power cable is used in cities even under sidewalks. The method of perfluorocarbon vapor tracers, based on the injection and subsequent detection of these volatile chemical substances in the vicinity of the cable, is one of the most promising methods, so far used in combination with gas chromatography and mass spectrometry. In this study, the possibility of detecting two different tracers, and , by means of resonant photoacoustic spectroscopy is studied. The beam from a tunable amplitude-modulated laser goes through an aluminum cell with quarter wave filters at both ends of an open resonator and an electret microphone in its center, attached to the walls. The calibration of the system for either substance diluted in chromatographic air showed a higher sensitivity for , so the experiment was completed checking the behavior of this substance in samples prepared with ambient air in order to analyze the application of the system to field studies.

  15. 29 CFR 1910.305 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... distribution center. (B) Conductors shall be run as multiconductor cord or cable assemblies. However, if... persons, feeders may be run as single insulated conductors. (v) The following requirements apply to branch... shall be multiconductor cord or cable assemblies or open conductors. If run as open conductors, they...

  16. 29 CFR 1910.305 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... distribution center. (B) Conductors shall be run as multiconductor cord or cable assemblies. However, if... persons, feeders may be run as single insulated conductors. (v) The following requirements apply to branch... shall be multiconductor cord or cable assemblies or open conductors. If run as open conductors, they...

  17. 29 CFR 1910.305 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... distribution center. (B) Conductors shall be run as multiconductor cord or cable assemblies. However, if... persons, feeders may be run as single insulated conductors. (v) The following requirements apply to branch... shall be multiconductor cord or cable assemblies or open conductors. If run as open conductors, they...

  18. 29 CFR 1910.305 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... distribution center. (B) Conductors shall be run as multiconductor cord or cable assemblies. However, if... persons, feeders may be run as single insulated conductors. (v) The following requirements apply to branch... shall be multiconductor cord or cable assemblies or open conductors. If run as open conductors, they...

  19. 29 CFR 1910.305 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... distribution center. (B) Conductors shall be run as multiconductor cord or cable assemblies. However, if... persons, feeders may be run as single insulated conductors. (v) The following requirements apply to branch... shall be multiconductor cord or cable assemblies or open conductors. If run as open conductors, they...

  20. Deep Charging Evaluation of Satellite Power and Communication System Components

    NASA Technical Reports Server (NTRS)

    Schneider, T. A.; Vaughn, J. A.; Chu, B.; Wong, F.; Gardiner, G.; Wright, K. H.; Phillips, B.

    2016-01-01

    Deep charging, in contrast to surface charging, focuses on electron penetration deep into insulating materials applied over conductors. A classic example of this scenario is an insulated wire. Deep charging can pose a threat to material integrity, and to sensitive electronics, when it gives rise to an electrostatic discharge or arc. With the advent of Electric Orbit Raising, which requires spiraling through Earth's radiation belts, satellites are subjected to high energy electron environments which they normally would not encounter. Beyond Earth orbit, missions to Jupiter and Saturn face deep charging concerns due to the high energy radiation environments. While predictions can be made about charging in insulating materials, it is difficult to extend those predictions to complicated geometries, such as the case of an insulating coating around a small wire, or a non-uniform silicone grouting on a bus bar. Therefore, to conclusively determine the susceptibility of a system to arcs from deep charging, experimental investigations must be carried out. This paper will describe the evaluation carried out by NASA's Marshall Space Flight Center on subscale flight-like samples developed by Space Systems/Loral, LLC. Specifically, deep charging evaluations of solar array wire coupons, a photovoltaic cell coupon, and a coaxial microwave transmission cable, will be discussed. The results of each evaluation will be benchmarked against control sample tests, as well as typical power system levels, to show no significant deep charging threat existed for this set of samples under the conditions tested.

  1. 77 FR 43382 - Millstone Power Station, Unit 2; Exemption

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-24

    ... sources consisting primarily of fire retardant cable insulation and limited floor based combustibles. The... smoke detectors. The licensee stated that the smoke and heat detection systems were designed and... insulation and that potential ignition sources for these areas includes electrical faults. The licensee...

  2. Experimental and analytical study of the DC breakdown characteristics of polypropylene laminated paper with a butt gap condition considering the insulation design of superconducting cable

    NASA Astrophysics Data System (ADS)

    Seo, In-jin; Choi, Won; Seong, Jae-gyu; Lee, Bang-wook; Koo, Ja-yoon

    2014-08-01

    It has been reported that the insulation design under DC stress is considered as one of the critical factors in determining the performance of high-voltage direct current (HVDC) superconducting cable. Therefore, it is fundamentally necessary to investigate the DC breakdown characteristics of the composite insulation system consisting of liquid nitrogen (LN2)/polypropylene-laminated-paper (PPLP). In particular, the insulation characteristics under DC polarity reversal condition should be verified to understand the polarity effect of the DC voltage considering the unexpected incidents taking place at line-commutated-converters (LCC) under service at a DC power grid. In this study, to examine the variation of DC electric field strength, the step voltage and polarity reversal breakdown tests are performed under DC stress. Also, we investigate the electric field distributions in a butt gap of the LN2/PPLP condition considering the DC polarity reversal by using simulation software.

  3. Design of load-to-failure tests of high-voltage insulation breaks for ITER's cryogenic network

    NASA Astrophysics Data System (ADS)

    Langeslag, S. A. E.; Rodriguez Castro, E.; Aviles Santillana, I.; Sgobba, S.; Foussat, A.

    2015-12-01

    The development of new generation superconducting magnets for fusion research, such as the ITER experiment, is largely based on coils wound with so-called cable-in-conduit conductors. The concept of the cable-in-conduit conductor is based on a direct cooling principle, by supercritical helium, flowing through the central region of the conductor, in close contact with the superconducting strands. Consequently, a direct connection exists between the electrically grounded helium coolant supply line and the highly energised magnet windings. Various insulated regions, constructed out of high-voltage insulation breaks, are put in place to isolate sectors with different electrical potential. In addition to high voltages and significant internal helium pressure, the insulation breaks will experience various mechanical forces resulting from differential thermal contraction phenomena and electro-magnetic loads. Special test equipment was designed, prepared and employed to assess the mechanical reliability of the insulation breaks. A binary test setup is proposed, where mechanical failure is assumed when leak rate of gaseous helium exceeds 10-9·Pa·m3/s. The test consists of a load-to-failure insulation break charging, in tension, while immersed in liquid nitrogen at the temperature of 77 K. Leak tightness during the test is monitored by measuring the leak rate of the gaseous helium, directly surrounding the insulation break, with respect to the existing vacuum inside the insulation break. The experimental setup is proven effective, and various insulation breaks performed beyond expectations.

  4. Electric field control in DC cable test termination by nano silicone rubber composite

    NASA Astrophysics Data System (ADS)

    Song, Shu-Wei; Li, Zhongyuan; Zhao, Hong; Zhang, Peihong; Han, Baozhong; Fu, Mingli; Hou, Shuai

    2017-07-01

    The electric field distributions in high voltage direct current cable termination are investigated with silicone rubber nanocomposite being the electric stress control insulator. The nanocomposite is composed of silicone rubber, nanoscale carbon black and graphitic carbon. The experimental results show that the physical parameters of the nanocomposite, such as thermal activation energy and nonlinearity-relevant coefficient, can be manipulated by varying the proportion of the nanoscale fillers. The numerical simulation shows that safe electric field distribution calls for certain parametric region of the thermal activation energy and nonlinearity-relevant coefficient. Outside the safe parametric region, local maximum of electric field strength around the stress cone appears in the termination insulator, enhancing the breakdown of the cable termination. In the presence of the temperature gradient, thermal activation energy and nonlinearity-relevant coefficient work as complementary factors to produce a reasonable electric field distribution. The field maximum in the termination insulator show complicate variation in the transient processes. The stationary field distribution favors the increase of the nonlinearity-relevant coefficient; for the transient field distribution in the process of negative lighting impulse, however, an optimized value of the nonlinearity-relevant coefficient is necessary to equalize the electric field in the termination.

  5. 7 CFR 1755.200 - RUS standard for splicing copper and fiber optic cables.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...) Color coded plastic tie wraps shall be placed loosely around each binder group of cables before splicing... conform to the same color designations as the binder ribbons. Twisted wire pigtails shall not be used to identify binder groups due to potential transmission degradation. (ii) The standard insulation color code...

  6. Proceedings of International Wire and Cable Symposium (24th), Held at Cherry Hill, New Jersey, on November 18, 19 and 20, 1975

    DTIC Science & Technology

    1975-11-01

    by acceptors such as hydrogen ion (H+) to form hydrogen gas. These microscopic batter- ies on the surface of a corroding metal are called local...session on Effects of EMP on Cable Sys- tems. Mr. I. Kolodny, General Cable, was Chairman of the session. Awards were presented by the symposium co... the conductor and on the outside of the insulation and these measurements were

  7. Development of metal-ceramic coaxial cable Fabry-Pérot interferometric sensors for high temperature monitoring

    DOE PAGES

    Trontz, Adam; Cheng, Baokai; Zeng, Shixuan; ...

    2015-09-25

    Metal-ceramic coaxial cable Fabry-Pérot interferometric (MCCC-FPI) sensors have been developed using a stainless steel tube and a stainless steel wire as the outer and inner conductors, respectively; a tubular α-alumina insulator; and a pair of air gaps created in the insulator along the cable to serve as weak reflectors for the transmitting microwave (MW) signal. The MCCC-FPI sensors have been demonstrated for high temperature measurements using MW signals in a frequency range of 2–8 GHz. The temperature measurement is achieved by monitoring the frequency shift (Δƒ) of the MW interferogram reflected from the pair of weak reflectors. The MW sensormore » exhibited excellent linear dependence of Δƒ on temperature; small measurement deviations (±2.7%); and fast response in a tested range of 200–500 °C. The MCCC has the potential for further developing multipoint FPI sensors in a single-cable to achieve in situ and continuous measurement of spatially distributed temperature in harsh environments.« less

  8. Nondestructive Examination for Nuclear Power Plant Cable Aging Management Programs

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Glass, Samuel W.; Fifield, Leonard S.

    2016-01-01

    Degradation of the cable jacket, electrical insulation, and other cable components of installed cables within nuclear power plants (NPPs) is known to occur as a function of age, temperature, radiation, and other environmental factors. System tests verify cable function under normal loads; however, the concern is over cable performance under exceptional loads associated with design-basis events (DBEs). The cable’s ability to perform safely over the initial 40 year planned and licensed life has generally been demonstrated and there have been very few age-related cable failures. With greater than 1000 km of power, control, instrumentation, and other cables typically found inmore » an NPP, replacing all the cables would be a severe cost burden. Justification for life extension to 60 and 80 years requires a cable aging management program (AMP) to justify cable performance under normal operation as well as accident conditions. This paper addresses various NDE technologies that constitute the essence of an acceptable aging management program.« less

  9. High temperature dielectric properties of Apical, Kapton, Peek, Teflon AF, and Upilex polymers

    NASA Technical Reports Server (NTRS)

    Hammoud, A. N.; Baumann, E. D.; Overton, E.; Myers, I. T.; Suthar, J. L.; Khachen, W.; Laghari, J. R.

    1992-01-01

    Reliable lightweight systems capable of providing electrical power at the magawatt level are a requirement for future manned space exploration missions. This can be achieved by the development of high temperature insulating materials which are not only capable of surviving the hostile space environment but can contribute to reducing the mass and weight of the heat rejection system. In this work, Apical, Upilex, Kapton, Teflon AF, and Peek polymers are characterized for AC and DC dielectric breakdown in air and in silicone oil at temperatures up to 250 C. The materials are also tested in terms of their dielectric constant and dissipation factor at high temperatures with an electrical stress of 60 Hz, 200 V/mil present. The effects of thermal aging on the properties of the films are determined after 15 hours of exposure to 200 and 250 C, each. The results obtained are discussed and conclusions are made concerning the suitability of these dielectrics for use in capacitors and cable insulations in high temperature environments.

  10. High temperature dielectric properties of Apical, Kapton, Peek, Teflon AF, and Upilex polymers

    NASA Astrophysics Data System (ADS)

    Hammoud, A. N.; Baumann, E. D.; Overton, E.; Myers, I. T.; Suthar, J. L.; Khachen, W.; Laghari, J. R.

    1992-06-01

    Reliable lightweight systems capable of providing electrical power at the magawatt level are a requirement for future manned space exploration missions. This can be achieved by the development of high temperature insulating materials which are not only capable of surviving the hostile space environment but can contribute to reducing the mass and weight of the heat rejection system. In this work, Apical, Upilex, Kapton, Teflon AF, and Peek polymers are characterized for AC and DC dielectric breakdown in air and in silicone oil at temperatures up to 250 C. The materials are also tested in terms of their dielectric constant and dissipation factor at high temperatures with an electrical stress of 60 Hz, 200 V/mil present. The effects of thermal aging on the properties of the films are determined after 15 hours of exposure to 200 and 250 C, each. The results obtained are discussed and conclusions are made concerning the suitability of these dielectrics for use in capacitors and cable insulations in high temperature environments.

  11. Development of in-vessel components of the microfission chamber for ITER.

    PubMed

    Ishikawa, M; Kondoh, T; Ookawa, K; Fujita, K; Yamauchi, M; Hayakawa, A; Nishitani, T; Kusama, Y

    2010-10-01

    Microfission chambers (MFCs) will measure the total neutron source strength in ITER. The MFCs will be installed behind blanket modules in the vacuum vessel (VV). Triaxial mineral insulated (MI) cables will carry signals from the MFCs. The joint connecting triaxial MI cables in the VV must be considered because the MFCs and the MI cables will be installed separately at different times. Vacuum tight triaxial connector of the MI cable has been designed and a prototype has been constructed. Performance tests indicate that the connector can be applied to the ITER environment. A small bending-radius test of the MI cable indicates no observed damage at a curvature radius of 100 mm.

  12. Development of in-vessel components of the microfission chamber for ITER1

    PubMed Central

    Ishikawa, M.; Kondoh, T.; Ookawa, K.; Fujita, K.; Yamauchi, M.; Hayakawa, A.; Nishitani, T.; Kusama, Y.

    2010-01-01

    Microfission chambers (MFCs) will measure the total neutron source strength in ITER. The MFCs will be installed behind blanket modules in the vacuum vessel (VV). Triaxial mineral insulated (MI) cables will carry signals from the MFCs. The joint connecting triaxial MI cables in the VV must be considered because the MFCs and the MI cables will be installed separately at different times. Vacuum tight triaxial connector of the MI cable has been designed and a prototype has been constructed. Performance tests indicate that the connector can be applied to the ITER environment. A small bending-radius test of the MI cable indicates no observed damage at a curvature radius of 100 mm. PMID:21033834

  13. Externalized Conductor Cables in QuickSite Left Ventricular Pacing Lead and Riata Right Ventricular Lead in a Single Patient: A Common Problem With Silicone Insulation

    PubMed Central

    Lakshmanadoss, Umashankar; Hackett, Vera; Deshmukh, Pramod

    2012-01-01

    QuickSite (St Jude Medical, Sylmar, CA, USA) is a silicone and polyurethane-insulated coronary sinus pacing lead. Riata lead (St Jude Medical, Sylmar, CA, USA) is a silicone insulated right ventricular shock lead. Recently, insulation breach of silicone based leads raised a huge concern. Fluoroscopic examination of these two leads in the same patient revealed externalization of these two leads. Same mechanism producing insulation breach of Riata lead may be involved in externalization of QuickSite LV lead as distal part of insulation is also made of silicone. PMID:28348692

  14. SSME Electrical Harness and Cable Development and Evolution

    NASA Technical Reports Server (NTRS)

    Abrams, Russ; Heflin, Johnny; Burns, Bob; Camper, Scott J.; Hill, Arthur J.

    2010-01-01

    The Space Shuttle Main Engine (SSME) electrical harness and cable system consists of the various interconnecting devices necessary for operation of complex rocket engine functions. Thirty seven harnesses incorporate unique connectors, backshell adapters, conductors, insulation, shielding, and physical barriers for a long maintenance-free life while providing the means to satisfy performance requirements and to mitigate adverse environmental influences. The objective of this paper is to provide a description of the SSME electrical harness and cable designs as well as the development history and lessons learned.

  15. Horizontal cryogenic bushing for the termination of a superconducting power-transmission line

    DOEpatents

    Minati, K.F.; Morgan, G.H.; McNerney, A.J.; Schauer, F.

    1982-07-29

    A termination for a superconducting power transmission line is disclosed which is comprised of a standard air entrance insulated vertical bushing with an elbow, a horizontal cryogenic bushing linking the pressurized cryogenic cable environment to the ambient temperature bushing and a stress cone which terminated the cable outer shield and transforms the large radial voltage gradient in the cable dielectric into a much lower radial voltage gradient in the high density helium coolant at the cold end of the cryogenic bushing.

  16. Termination for a superconducting power transmission line including a horizontal cryogenic bushing

    DOEpatents

    Minati, Kurt F.; Morgan, Gerry H.; McNerney, Andrew J.; Schauer, Felix

    1984-01-01

    A termination for a superconducting power transmission line is disclosed which is comprised of a standard air entrance insulated vertical bushing with an elbow, a horizontal cryogenic bushing linking the pressurized cryogenic cable environment to the ambient temperature bushing and a stress cone which terminates the cable outer shield and transforms the large radial voltage gradient in the cable dielectric into a much lower radial voltage gradient in the high density helium coolant at the cold end of the cryogenic bushing.

  17. Influence of γ-irradiation and temperature on the mechanical properties of EPDM cable insulation

    NASA Astrophysics Data System (ADS)

    Šarac, T.; Quiévy, N.; Gusarov, A.; Konstantinović, M. J.

    2016-08-01

    The mechanical properties of EPDM polymers, degraded as a result of extensive thermal and radiochemical aging treatment, are studied. The focus is given to dose rate effects in polymer insulation materials extracted from industrial cables in use in Belgian nuclear power plants. All studied mechanical characteristics such as the ultimate tensile stress, the Young's modulus, and the total elongation (or elongation at break) are found to be strongly affected by the irradiation dose. The ultimate tensile stress and Young's modulus are clearly exhibiting the dose rate effect, which originated from oxidation mediated interplay of polymer cross-linking and chain scission processes. The change of crossover between these two processes is found to be gradual, without critical dose rate or temperature values. On the contrary, the total elongation is observed not to be sensitive neither to irradiation temperature nor to the dose rate. Both cross-linking and chain scission seem to affect the total elongation in a similar way by reducing the average polymers chain length. This idea is confirmed by the model which shows that all total elongation data as a function of irradiation time can be reproduced by varying a single parameter, the pre-exponential factor of the irradiation rate constant.

  18. WATER STABILITY OF FILLED ELASTOMERS,

    DTIC Science & Technology

    ELECTRICAL INSULATION, *BUTYL RUBBER , ELASTOMERS, STABILITY, STABILITY, HYDROLYSIS, CURING AGENTS, ADDITIVES, WATER, ABSORPTION, THICKNESS, ELECTRICAL RESISTANCE, LEAKAGE(ELECTRICAL), DIFFUSION, TALC, ELECTRIC CABLES.

  19. The role of microbial biofilms in deterioration of space station candidate materials.

    PubMed

    Gu, J D; Roman, M; Esselman, T; Mitchell, R

    1998-01-01

    Formation of microbial biofilms on surfaces of a wide range of materials being considered as candidates for use on the International Space Station was investigated. The materials included a fibre-reinforced polymeric composite, an adhesive sealant, a polyimide insulation foam, teflon cable insulation, titanium, and an aliphatic polyurethane coating. They were exposed to a natural mixed population of bacteria under controlled conditions of temperature and relative humidity (RH). Biofilms formed on the surfaces of the materials at a wide range of temperatures and RHs. The biofilm population was dominated by Pseudomonas aeruginosa, Ochrobactrum anthropi, Alcaligenes denitrificans, Xanthomonas maltophila, and Vibrio harveyi. The biocide, diiodomethyl-p-tolyl sulfone, impregnated in the polyurethane coating, was ineffective against microbial colonization and growth. Degradation of the polyurethane coatings was monitored with electrochemical impedance spectroscopy (EIS). The impedance spectra indicated that microbial degradation of the coating occurred in several stages. The initial decreases in impedance were due to the transport of water and solutes into the polymeric matrices. Further decreases were a result of polymer degradation by microorganisms. Our data showed that these candidate materials for space application are susceptible to biofilm formation and subsequent degradation. Our study suggests that candidate materials for use in space missions need to be carefully evaluated for their susceptibility to microbial biofilm formation and biodegradation.

  20. High voltage studies of inverted-geometry ceramic insulators for a 350 kV DC polarized electron gun

    DOE PAGES

    Hernandez-Garcia, C.; Poelker, M.; Hansknecht, J.

    2016-02-01

    Jefferson Lab is constructing a 350 kV direct current high voltage photoemission gun employing a compact inverted-geometry insulator. This photogun will produce polarized electron beams at an injector test facility intended for low energy nuclear physics experiments, and to assist the development of new technology for the Continuous Electron Beam Accelerator Facility. A photogun operating at 350kV bias voltage reduces the complexity of the injector design, by eliminating the need for a graded-beta radio frequency “capture” section employed to boost lower voltage beams to relativistic speed. However, reliable photogun operation at 350 kV necessitates solving serious high voltage problems relatedmore » to breakdown and field emission. This study focuses on developing effective methods to avoid breakdown at the interface between the insulator and the commercial high voltage cable that connects the photogun to the high voltage power supply. Three types of inverted insulators were tested, in combination with two electrode configurations. Our results indicate that tailoring the conductivity of the insulator material, and/or adding a cathode triple-junction screening electrode, effectively serves to increase the hold-off voltage from 300kV to more than 375kV. In conclusion, electrostatic field maps suggest these configurations serve to produce a more uniform potential gradient across the insulator.« less

  1. High voltage studies of inverted-geometry ceramic insulators for a 350 kV DC polarized electron gun

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Hernandez-Garcia, C.; Poelker, M.; Hansknecht, J.

    Jefferson Lab is constructing a 350 kV direct current high voltage photoemission gun employing a compact inverted-geometry insulator. This photogun will produce polarized electron beams at an injector test facility intended for low energy nuclear physics experiments, and to assist the development of new technology for the Continuous Electron Beam Accelerator Facility. A photogun operating at 350kV bias voltage reduces the complexity of the injector design, by eliminating the need for a graded-beta radio frequency “capture” section employed to boost lower voltage beams to relativistic speed. However, reliable photogun operation at 350 kV necessitates solving serious high voltage problems relatedmore » to breakdown and field emission. This study focuses on developing effective methods to avoid breakdown at the interface between the insulator and the commercial high voltage cable that connects the photogun to the high voltage power supply. Three types of inverted insulators were tested, in combination with two electrode configurations. Our results indicate that tailoring the conductivity of the insulator material, and/or adding a cathode triple-junction screening electrode, effectively serves to increase the hold-off voltage from 300kV to more than 375kV. In conclusion, electrostatic field maps suggest these configurations serve to produce a more uniform potential gradient across the insulator.« less

  2. 30 CFR 75.804 - Underground high-voltage cables.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... grounded systems shall be equipped with metallic shields around each power conductor with one or more ground conductors having a total cross sectional area of not less than one-half the power conductor, and with an insulated external conductor not smaller than No. 8 (A.W.G.) or an insulated internal ground...

  3. 30 CFR 75.804 - Underground high-voltage cables.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... grounded systems shall be equipped with metallic shields around each power conductor with one or more ground conductors having a total cross sectional area of not less than one-half the power conductor, and with an insulated external conductor not smaller than No. 8 (A.W.G.) or an insulated internal ground...

  4. 77 FR 70355 - Airworthiness Directives; The Boeing Company Airplanes

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-26

    ... leakage zone) or heat damage to the APU power feeder cable, insulation blankets, or pressure bulkhead...) of the NPRM requires repair of the APU power feeder, insulation blankets, and clamps, if no primer... bulletin, which states, ``If visual indications of heat damage are found, do steps 6.c through 6.f...

  5. Evaluation of critical nuclear power plant electrical cable response to severe thermal fire conditions

    NASA Astrophysics Data System (ADS)

    Taylor, Gabriel James

    The failure of electrical cables exposed to severe thermal fire conditions are a safety concern for operating commercial nuclear power plants (NPPs). The Nuclear Regulatory Commission (NRC) has promoted the use of risk-informed and performance-based methods for fire protection which resulted in a need to develop realistic methods to quantify the risk of fire to NPP safety. Recent electrical cable testing has been conducted to provide empirical data on the failure modes and likelihood of fire-induced damage. This thesis evaluated numerous aspects of the data. Circuit characteristics affecting fire-induced electrical cable failure modes have been evaluated. In addition, thermal failure temperatures corresponding to cable functional failures have been evaluated to develop realistic single point thermal failure thresholds and probability distributions for specific cable insulation types. Finally, the data was used to evaluate the prediction capabilities of a one-dimension conductive heat transfer model used to predict cable failure.

  6. Double copper sheath multiconductor instrumentation cable is durable and easily installed in high thermal or nuclear radiation area

    NASA Technical Reports Server (NTRS)

    Mc Crae, A. W., Jr.

    1967-01-01

    Multiconductor instrumentation cable in which the conducting wires are routed through two concentric copper tube sheaths, employing a compressed insulator between the conductors and between the inner and outer sheaths, is durable and easily installed in high thermal or nuclear radiation area. The double sheath is a barrier against moisture, abrasion, and vibration.

  7. 7 CFR 1755.890 - RUS specification for filled telephone cables with expanded insulation.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...) The test procedures described in this appendix are for qualification of initial cable designs and... must be made at 23 ±3 °C. (III) Environmental tests—(1) Heat aging test—(a) Test samples. Place one... to allow one end to be accessed for test connections. Cut out a series of 6 millimeter (0.25 inch...

  8. 7 CFR 1755.890 - RUS specification for filled telephone cables with expanded insulation.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...) The test procedures described in this appendix are for qualification of initial cable designs and... must be made at 23 ±3 °C. (III) Environmental tests—(1) Heat aging test—(a) Test samples. Place one... to allow one end to be accessed for test connections. Cut out a series of 6 millimeter (0.25 inch...

  9. 7 CFR 1755.890 - RUS specification for filled telephone cables with expanded insulation.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...) The test procedures described in this appendix are for qualification of initial cable designs and... must be made at 23 ±3 °C. (III) Environmental tests—(1) Heat aging test—(a) Test samples. Place one... to allow one end to be accessed for test connections. Cut out a series of 6 millimeter (0.25 inch...

  10. 7 CFR 1755.890 - RUS specification for filled telephone cables with expanded insulation.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...) The test procedures described in this appendix are for qualification of initial cable designs and... must be made at 23 ±3 °C. (III) Environmental tests—(1) Heat aging test—(a) Test samples. Place one... to allow one end to be accessed for test connections. Cut out a series of 6 millimeter (0.25 inch...

  11. 7 CFR 1755.890 - RUS specification for filled telephone cables with expanded insulation.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...) The test procedures described in this appendix are for qualification of initial cable designs and... must be made at 23 ±3 °C. (III) Environmental tests—(1) Heat aging test—(a) Test samples. Place one... to allow one end to be accessed for test connections. Cut out a series of 6 millimeter (0.25 inch...

  12. Fiber optic sensors for nuclear power plant applications

    NASA Astrophysics Data System (ADS)

    Kasinathan, Murugesan; Sosamma, Samuel; BabuRao, Chelamchala; Murali, Nagarajan; Jayakumar, Tammana

    2012-05-01

    Studies have been carried out for application of Raman Distributed Temperature Sensor (RDTS) in Nuclear Power Plants (NPP). The high temperature monitoring in sodium circuits of Fast Breeder Reactor (FBR) is important. It is demonstrated that RDTS can be usefully employed in monitoring sodium circuits and in tracking the percolating sodium in the surrounding insulation in case of any leak. Aluminum Conductor Steel Reinforced (ACSR) cable is commonly used as overhead power transmission cable in power grid. The suitability of RDTS for detecting defects in ACSR overhead power cable, is also demonstrated.

  13. Apparatus for improving performance of electrical insulating structures

    DOEpatents

    Wilson, Michael J.; Goerz, David A.

    2004-08-31

    Removing the electrical field from the internal volume of high-voltage structures; e.g., bushings, connectors, capacitors, and cables. The electrical field is removed from inherently weak regions of the interconnect, such as between the center conductor and the solid dielectric, and places it in the primary insulation. This is accomplished by providing a conductive surface on the inside surface of the principal solid dielectric insulator surrounding the center conductor and connects the center conductor to this conductive surface. The advantage of removing the electric fields from the weaker dielectric region to a stronger area improves reliability, increases component life and operating levels, reduces noise and losses, and allows for a smaller compact design. This electric field control approach is currently possible on many existing products at a modest cost. Several techniques are available to provide the level of electric field control needed. Choosing the optimum technique depends on material, size, and surface accessibility. The simplest deposition method uses a standard electroless plating technique, but other metalization techniques include vapor and energetic deposition, plasma spraying, conductive painting, and other controlled coating methods.

  14. Apparatus for improving performance of electrical insulating structures

    DOEpatents

    Wilson, Michael J.; Goerz, David A.

    2002-01-01

    Removing the electrical field from the internal volume of high-voltage structures; e.g., bushings, connectors, capacitors, and cables. The electrical field is removed from inherently weak regions of the interconnect, such as between the center conductor and the solid dielectric, and places it in the primary insulation. This is accomplished by providing a conductive surface on the inside surface of the principal solid dielectric insulator surrounding the center conductor and connects the center conductor to this conductive surface. The advantage of removing the electric fields from the weaker dielectric region to a stronger area improves reliability, increases component life and operating levels, reduces noise and losses, and allows for a smaller compact design. This electric field control approach is currently possible on many existing products at a modest cost. Several techniques are available to provide the level of electric field control needed. Choosing the optimum technique depends on material, size, and surface accessibility. The simplest deposition method uses a standard electroless plating technique, but other metalization techniques include vapor and energetic deposition, plasma spraying, conductive painting, and other controlled coating methods.

  15. Method for improving performance of highly stressed electrical insulating structures

    DOEpatents

    Wilson, Michael J.; Goerz, David A.

    2002-01-01

    Removing the electrical field from the internal volume of high-voltage structures; e.g., bushings, connectors, capacitors, and cables. The electrical field is removed from inherently weak regions of the interconnect, such as between the center conductor and the solid dielectric, and places it in the primary insulation. This is accomplished by providing a conductive surface on the inside surface of the principal solid dielectric insulator surrounding the center conductor and connects the center conductor to this conductive surface. The advantage of removing the electric fields from the weaker dielectric region to a stronger area improves reliability, increases component life and operating levels, reduces noise and losses, and allows for a smaller compact design. This electric field control approach is currently possible on many existing products at a modest cost. Several techniques are available to provide the level of electric field control needed. Choosing the optimum technique depends on material, size, and surface accessibility. The simplest deposition method uses a standard electroless plating technique, but other metalization techniques include vapor and energetic deposition, plasma spraying, conductive painting, and other controlled coating methods.

  16. Automatic insulation resistance testing apparatus

    DOEpatents

    Wyant, Francis J.; Nowlen, Steven P.; Luker, Spencer M.

    2005-06-14

    An apparatus and method for automatic measurement of insulation resistances of a multi-conductor cable. In one embodiment of the invention, the apparatus comprises a power supply source, an input measuring means, an output measuring means, a plurality of input relay controlled contacts, a plurality of output relay controlled contacts, a relay controller and a computer. In another embodiment of the invention the apparatus comprises a power supply source, an input measuring means, an output measuring means, an input switching unit, an output switching unit and a control unit/data logger. Embodiments of the apparatus of the invention may also incorporate cable fire testing means. The apparatus and methods of the present invention use either voltage or current for input and output measured variables.

  17. The numerical study of the coextrusion process of polymer melts in the cable head

    NASA Astrophysics Data System (ADS)

    Kozitsyna, M. V.; Trufanova, N. M.

    2017-06-01

    The process of coextrusion consists in a simultaneous creation of all necessary insulating layers of different polymers in the channel of a special forming tool. The main focus of this study is the analysis of technological, geometrical and rheological characteristics on the values of the layer’s thickness. In this paper are considered three geometries of cable head on the three-dimensional and two-dimensional representation. The mathematical models of separate and joint flow of polymer melts have been implemented by the finite element method in Ansys software package. The velocity fields, temperature, pressure in the cross-sections of the channel and by the length have been obtained. The influence of some thickness characteristics of insulation layers has been identified.

  18. Development and laboratory testing of a 138-kV PPP-insulated joint for commercial application

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Walldorf, S.P.; Chu, H.; Elbadaly, H.

    1990-04-01

    This paper describes the design, development and laboratory testing of a high voltage PPP (paper polypropylene/paper laminate) insulated joint for commercial application on 138-kV PPP-insulated cable. The design approach taken is conservative and addresses the typical variations in field conditions and in skill and workmanship of the splicing. Joint construction details, including choice of connector, taping structure, and joint mechanical reinforcement, are discussed. The test criteria are described and results are presented.

  19. Calculation of AC loss in two-layer superconducting cable with equal currents in the layers

    NASA Astrophysics Data System (ADS)

    Erdogan, Muzaffer

    2016-12-01

    A new method for calculating AC loss of two-layer SC power transmission cables using the commercial software Comsol Multiphysics, relying on the approach of the equal partition of current between the layers is proposed. Applying the method to calculate the AC-loss in a cable composed of two coaxial cylindrical SC tubes, the results are in good agreement with the analytical ones of duoblock model. Applying the method to calculate the AC-losses of a cable composed of a cylindrical copper former, surrounded by two coaxial cylindrical layers of superconducting tapes embedded in an insulating medium with tape-on-tape and tape-on-gap configurations are compared. A good agreement between the duoblock model and the numerical results for the tape-on-gap cable is observed.

  20. Waltz Mill testing of 345-kV PPP cable

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Burghardt, R.R.

    1991-09-01

    A 345-kV PPP-insulated cable was subjected to a two-year accelerated life test program at the EPRI Waltz Mill Cable Test Facility. Testing started in November 1985 and was successfully completed in September 1988. The program included conductor temperatures ranging from 85{degrees}C to 105{degrees}C and line-to-line voltages from 362 kV to 474 kV. Cyclic testing was performed during 17 of the 24 months. Dissipation factor measurements were made throughout the program. The measurements indicated no deterioration of the cable or splices as a consequence of the high temperatures and voltages applied to them in this test program. 2 refs., 24 figs.

  1. Waltz Mill testing of 765-kV paper-polypropylene-paper (PPP) cable. Final report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Burghardt, R.R.

    1992-06-01

    A 765-kV PPP-insulated cable was subjected to a 27-month accelerated life test program at the EPRI Waltz Mill Cable Test Facility. Testing started in August 1981 and was successfully completed in January 1985. The program included conductor temperatures ranging from 85{degree}C to 105{degree}C and line-to-line voltages from 800 kV to 1050 kV. Cyclic testing was performed during 20 of the 27 months. Dissipation factor measurements were made throughout the program. The measurements indicated no deterioration of the cable or splices as a consequence of the high temperatures and voltages applied to them in this test program.

  2. Waltz Mill testing of 765-kV paper-polypropylene-paper (PPP) cable

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Burghardt, R.R.

    1992-06-01

    A 765-kV PPP-insulated cable was subjected to a 27-month accelerated life test program at the EPRI Waltz Mill Cable Test Facility. Testing started in August 1981 and was successfully completed in January 1985. The program included conductor temperatures ranging from 85{degree}C to 105{degree}C and line-to-line voltages from 800 kV to 1050 kV. Cyclic testing was performed during 20 of the 27 months. Dissipation factor measurements were made throughout the program. The measurements indicated no deterioration of the cable or splices as a consequence of the high temperatures and voltages applied to them in this test program.

  3. Cryogen-free cryostat for large-scale arrays of superconducting tunnel junction ion detectors in time-of-flight mass spectrometry

    NASA Astrophysics Data System (ADS)

    Kushino, A.; Ohkubo, M.; Chen, Y. E.; Ukibe, M.; Kasai, S.; Fujioka, K.

    2006-04-01

    Nb-based superconducting tunnel junction (STJ) detectors have a fast time resolution of a few 100 ns and high operating temperature of 0.3 K. These advantages expand their applicable fields to time-of-flight mass spectrometry (TOF-MS). In order to enlarge effective detection area, we have built arrays based on hundreds of large STJ elements. To realize the fast readout and no-cross talk, coaxial cables made of low-thermal conductivity materials were investigated. From results of thermal conduction measurements, we chose thin coaxial cables with a diameter of 0.33 mm, consisting of CuNi center/outer conductors and Teflon insulator for the wiring between 0.3 K- 3He pot of the sorption pump and 3 K-2nd stage of GM cooler. Even after the installation of coaxial cables and a cold snout to the cryogen-free cryostat, we could keep arrays at 0.3 K for about a week, and reduction of the holding time at 0.3 K and temperature rise at 3He pot due to the installation were small, ˜0.5 day and 10 mK, respectively.

  4. Fabrication and Analysis of 150-mm-Aperture Nb 3Sn MQXF Coils

    DOE PAGES

    Holik, E. F.; Ambrosio, G.; Anerella, M.; ...

    2016-01-12

    The U.S. LHC Accelerator Research Program (LARP) and CERN are combining efforts for the HiLumi-LHC upgrade to design and fabricate 150-mm-aperture, interaction region quadrupoles with a nominal gradient of 130 T/m using Nb 3Sn. To successfully produce the necessary long MQXF triplets, the HiLumi-LHC collaboration is systematically reducing risk and design modification by heavily relying upon the experience gained from the successful 120-mm-aperture LARP HQ program. First generation MQXF short (MQXFS) coils were predominately a scaling up of the HQ quadrupole design allowing comparable cable expansion during Nb 3Sn formation heat treatment and increased insulation fraction for electrical robustness. Amore » total of 13 first generation MQXFS coils were fabricated between LARP and CERN. Systematic differences in coil size, coil alignment symmetry, and coil length contraction during heat treatment are observed and likely due to slight variances in tooling and insulation/cable systems. Analysis of coil cross sections indicate that field-shaping wedges and adjacent coil turns are systematically displaced from the nominal location and the cable is expanding less than nominally designed. Lastly, a second generation MQXF coil design seeks to correct the expansion and displacement discrepancies by increasing insulation and adding adjustable shims at the coil pole and midplanes to correct allowed magnetic field harmonics.« less

  5. Design and fabrication of the 20 km/10 kV electromechanical tether for TSS-1 using high impact conductor (Hiwire)

    NASA Technical Reports Server (NTRS)

    Scala, E.; Bentley, D. P.; Marshall, L. S.

    1986-01-01

    The development of a 20-km electromechanical tether for the tethered satellite system (TSS) is described. The basic design requirements for electromagnetic cables and for conductors in cables subject to stresses and cyclic loading are discussed. The tether fabricatioon procedures involve: (1) conductor twisting around the core, (2) insulation extrusion, (3) strength member braiding, and (4) protective jacket braiding.

  6. Borehole sounding device with sealed depth and water level sensors

    DOEpatents

    Skalski, Joseph C.; Henke, Michael D.

    2005-08-02

    A borehole device having proximal and distal ends comprises an enclosure at the proximal end for accepting an aircraft cable containing a plurality of insulated conductors from a remote position. A water sensing enclosure is sealingly attached to the enclosure and contains means for detecting water, and sending a signal on the cable to the remote position indicating water has been detected. A bottom sensing enclosure is sealingly attached to the water sensing enclosure for determining when the borehole device encounters borehole bottom and sends a signal on the cable to the remote position indicating that borehole bottom has been encountered.

  7. Influence of thermal aging on AC leakage current in XLPE insulation

    NASA Astrophysics Data System (ADS)

    Geng, Pulong; Song, Jiancheng; Tian, Muqin; Lei, Zhipeng; Du, Yakun

    2018-02-01

    Cross-linked polyethylene (XLPE) has been widely used as cable insulation material because of its excellent dielectric properties, thermal stability and solvent resistance. To understand the influence of thermal aging on AC leakage current in XLPE insulation, all XLPE specimens were aged in oven in temperature range from 120 °C to 150 °C, and a series of tests were conducted on these XLPE specimens in different aging stages to measure the characteristic parameters, such as complex permittivity, leakage current and complex dielectric modulus. In the experiments, the effects of thermal aging, temperature and frequency on the AC leakage current in XLPE insulation were studied by analyzing complex dielectric constant and dielectric relaxation modulus spectrum, the change of relaxation peak and activation energy. It has been found that the active part of leakage current increases sharply with the increase of aging degree, and the test temperature and frequency have an influence on AC leakage current but the influence of test temperature is mainly reflected in the low frequency region. In addition, it has been shown by the experiments that the reactive part of leakage current exhibits a strong frequency dependent characteristic in the testing frequency range from 10-2 Hz to 105 Hz, but the influence of test temperature and thermal aging on it is relatively small.

  8. 14 CFR 29.853 - Compartment interiors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... electrical wire and cable insulation, and for small parts (such as knobs, handles, rollers, fasteners, clips... in a common housing, seat belts, shoulder harnesses, and cargo and baggage tiedown equipment...

  9. 14 CFR 29.853 - Compartment interiors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... electrical wire and cable insulation, and for small parts (such as knobs, handles, rollers, fasteners, clips... in a common housing, seat belts, shoulder harnesses, and cargo and baggage tiedown equipment...

  10. 14 CFR 29.853 - Compartment interiors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... electrical wire and cable insulation, and for small parts (such as knobs, handles, rollers, fasteners, clips... in a common housing, seat belts, shoulder harnesses, and cargo and baggage tiedown equipment...

  11. Overview of NRC Proactive Management of Materials Degradation (PMMD) Program

    NASA Astrophysics Data System (ADS)

    Carpenter, C. E. Gene; Hull, Amy; Oberson, Greg

    Materials degradation phenomena, if not appropriately managed, have the potential to adversely impact the design functionality and safety margins of nuclear power plant (NPP) systems, structures and components (SSCs). Therefore, the U.S. Nuclear Regulatory Commission (NRC) has initiated an over-the-horizon multi-year research Proactive Management of Materials Degradation (PMMD) Research Program, which is presently evaluating longer time frames (i.e., 80 or more years) and including passive long-lived SSCs beyond the primary piping and core internals, such as concrete containment and cable insulation. This will allow the NRC to (1) identify significant knowledge gaps and new forms of degradation; (2) capture current knowledge base; and, (3) prioritize materials degradation research needs and directions for future efforts. This effort is being accomplished in collaboration with the U.S. Department of Energy's (DOE) LWR Sustainability (LWRS) program. This presentation will discuss the activities to date, including results, and the path forward.

  12. A density functional theory study of the role of functionalized graphene particles as effective additives in power cable insulation

    PubMed Central

    Song, Shuwei; Zhao, Hong; Zheng, Xiaonan; Zhang, Hui; Wang, Ying; Han, Baozhong

    2018-01-01

    The role of a series of functionalized graphene additives in power cable insulation in suppressing the growth of electrical treeing and preventing the degradation of the polymer matrix has been investigated by density functional theory calculations. Bader charge analysis indicates that pristine, doped or defect graphene could effectively capture hot electrons to block their attack on cross-linked polyethylene (XLPE) because of the π–π conjugated unsaturated structures. Further exploration of the electronic properties in the interfacial region between the additives and XLPE shows that N-doped single-vacancy graphene, graphene oxide and B-, N-, Si- or P-doped graphene oxide have relatively strong physical interaction with XLPE to restrict its mobility and rather weak chemical activity to prevent the cleavage of the C–H or C–C bond, suggesting that they are all potential candidates as effective additives. The understanding of the features of functionalized graphene additives in trapping electrons and interfacial interaction will assist in the screening of promising additives as voltage stabilizers in power cables. PMID:29515821

  13. A density functional theory study of the role of functionalized graphene particles as effective additives in power cable insulation.

    PubMed

    Song, Shuwei; Zhao, Hong; Zheng, Xiaonan; Zhang, Hui; Liu, Yang; Wang, Ying; Han, Baozhong

    2018-02-01

    The role of a series of functionalized graphene additives in power cable insulation in suppressing the growth of electrical treeing and preventing the degradation of the polymer matrix has been investigated by density functional theory calculations. Bader charge analysis indicates that pristine, doped or defect graphene could effectively capture hot electrons to block their attack on cross-linked polyethylene (XLPE) because of the π-π conjugated unsaturated structures. Further exploration of the electronic properties in the interfacial region between the additives and XLPE shows that N-doped single-vacancy graphene, graphene oxide and B-, N-, Si- or P-doped graphene oxide have relatively strong physical interaction with XLPE to restrict its mobility and rather weak chemical activity to prevent the cleavage of the C-H or C-C bond, suggesting that they are all potential candidates as effective additives. The understanding of the features of functionalized graphene additives in trapping electrons and interfacial interaction will assist in the screening of promising additives as voltage stabilizers in power cables.

  14. 30 CFR 18.36 - Cables between machine components.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... protection, (3) insulation compatible with the impressed voltage, and (4) flame-resistant properties unless... mechanical damage by position, flame-resistant hose conduit, metal tubing, or troughs (flexible or threaded...

  15. 30 CFR 18.36 - Cables between machine components.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... protection, (3) insulation compatible with the impressed voltage, and (4) flame-resistant properties unless... mechanical damage by position, flame-resistant hose conduit, metal tubing, or troughs (flexible or threaded...

  16. Electrical hand tools and techniques: A compilation. [utilization of space technology for tools and adapters

    NASA Technical Reports Server (NTRS)

    1974-01-01

    Space technology utilization for developing tools, adapters, and fixtures and procedures for assembling, installing, and servicing electrical components and equipment are discussed. Some of the items considered are: (1) pivotal screwdriver, (2) termination locator tool for shielded cables, (3) solder application tools, (4) insulation and shield removing tool, and (5) torque wrench adapter for cable connector engaging ring. Diagrams of the various tools and devices are provided.

  17. A comparison between the ANSI/IEEE and the CENELEC/IEC approach to overload protection of insulated power cables

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Parise, G.; Rubino, G.

    1995-12-31

    The same basic principles, on which the methods of power cables protection against overloads are based, are summed up by different criteria and formulations within ANSI/IEEE and CENELEC/IEC publications. The studies carried out by the technical committees of these organizations have been examined and compared in order to point out not only their differences but also their complementary aspects. By arranging the two approaches, it has been possible to outline a third way to determine the admissible duration of overload currents and define intermediate criteria for the emergency ratings of cables and for the coordination of protective devices.

  18. Breakdown-Resistant RF Connectors for Vacuum

    NASA Technical Reports Server (NTRS)

    Caro, Edward R.; Bonazza, Walter J.

    1987-01-01

    Resilient inserts compensate for insulation shrinkage. Coaxial-cable connector for radio-frequency (RF) energy resists electrical breakdown in vacuum. Used on RF equipment in vacuum chambers as well as in spaceborne radar and communication gear.

  19. Nuclear qualified in-containment electrical connectors and method of connecting electrical conductors

    DOEpatents

    Powell, J. G.

    1991-01-01

    A nuclear qualified in-containment electrical connection comprises an insulated, sheathed instrument lead having electrical conductors extending from one end thereof to provide two exposed lead wires, a watertight cable having electrical conducting wires therein and extending from one end of the cable to provide two lead wires therefrom, two butt splice connectors each connecting the ends of respective ones of the lead wires from the instrument lead and cable, a length of heat shrinkable plastic tubing positioned over each butt splice connector and an adjacent portion of a respective lead wire from the cable and heat shrunk into position, a length of heat shrinkable plastic tubing on the end portion of the instrument lead adjacent the lead wires therefrom and heat shrunk thereon and a length of outer heat shrinkable plastic tubing extending over the end portion of the instrument lead and the heat shrinkable tubing thereon and over the butt splice connectors and a portion of the cable adjacent the cable lead lines, the outer heat shrinkable tubing being heat shrunk into sealing position on the instrument lead and cable.

  20. Environmental durability diagnostic for printed identification codes of polymer insulation for distribution pipelines

    NASA Astrophysics Data System (ADS)

    Zhuravleva, G. N.; Nagornova, I. V.; Kondratov, A. P.; Bablyuk, E. B.; Varepo, L. G.

    2017-08-01

    A research and modelling of weatherability and environmental durability of multilayer polymer insulation of both cable and pipelines with printed barcodes or color identification information were performed. It was proved that interlayer printing of identification codes in distribution pipelines insulation coatings provides high marking stability to light and atmospheric condensation. This allows to carry out their distant damage control. However, microbiological fouling of upper polymer layer hampers the distant damage pipelines identification. The color difference values and density changes of PE and PVC printed insolation due to weather and biological factors were defined.

  1. Research for the Cable Layout Way of the Bypass Operation System in Agricultural Power Supply Network

    NASA Astrophysics Data System (ADS)

    Niu, Jie; Li, Jinliang; Zou, Dehua; Yang, Qi; Li, Xu; Yan, Yu; Li, Tang

    2017-05-01

    Non-blackout working of agricultural power supply network is significant to shorten the outage time, decrease the outage loss, and improve the supply reliability and safety. It is impossible to hang the wire rope first and then suspend the cable because of the poor bearing ability of the pole in agricultural power supply network. A kind of new cable arrangement way, its matching tools and the flexible cable that can bear the tension by itself are needed to be put forward and developed. It is necessary to calculate the electric field intensity of the flexible cable to verify that the electric field intensity meets the insulation demand. In this new design, the fiber layer is added into the flexible cable and its maximum tension force is measured to reach to 4000 N. Based on the features of live working in the agricultural power supply network, the new layout way of the cable is proposed; the matching tools and the new flexible cable that can bear the tension by itself are developed as well in this paper. All of the research achievements can give references for the live working of the agricultural power supply network.

  2. Modified RF coaxial connector ends vacuum chamber wiring problem

    NASA Technical Reports Server (NTRS)

    Weiner, D.

    1964-01-01

    A standard radio frequency coaxial connector is modified so that a plastic insulating sleeve can be mounted in the wall of a vacuum chamber. This eliminates ground loops and interference from cable connections.

  3. 29 CFR 1915.56 - Arc welding and cutting.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... or other equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable... generation of an arc, sparks or heat at any point shall cause rejection of the structure as a ground circuit...

  4. 29 CFR 1915.56 - Arc welding and cutting.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... or other equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable... generation of an arc, sparks or heat at any point shall cause rejection of the structure as a ground circuit...

  5. 29 CFR 1915.56 - Arc welding and cutting.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... or other equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable... generation of an arc, sparks or heat at any point shall cause rejection of the structure as a ground circuit...

  6. 29 CFR 1915.56 - Arc welding and cutting.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... or other equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable... generation of an arc, sparks or heat at any point shall cause rejection of the structure as a ground circuit...

  7. Brillouin distributed temperature sensing system for monitoring of submarine export cables of off-shore wind farms

    NASA Astrophysics Data System (ADS)

    Marx, Benjamin; Rath, Alexander; Kolm, Frederick; Schröder, Andreas; Buntebarth, Christian; Dreß, Albrecht; Hill, Wieland

    2016-05-01

    For high-voltage cables, the maximum temperature of the insulation must never be exceeded at any location and at any load condition. The local temperatures depend not only on the cable design and load history, but also on the local thermal environment of the cable. Therefore, distributed temperature monitoring of high-voltage cables is essential to ensure the integrity of the cable at high load. Especially, the load of the export cables of wind farms varies strongly in dependence on weather conditions. In this field study, we demonstrate the measurement performance of a new, robust Brillouin distributed temperature sensing system (Brillouin-DTS). The system is based on spontaneous Brillouin scattering and does not require a fibre loop. This is essential for long submarine high-voltage cables, where normally no loop can be formed in the seabed. It is completely passively cooled and does not contain any moving or wearing parts. The instrument is dedicated for use in industrial and other rough environments. With a measuring time below 10 min, the temperature resolution is better than 1 °C for distances up to 50 km. In the field study, the submarine export cable of an off-shore wind farm has been monitored. The temperature profile of the export cable shows several hot spots, mostly located at cable joints, and also several cold spots.

  8. Rotor component displacement measurement system

    DOEpatents

    Mercer, Gary D.; Li, Ming C.; Baum, Charles R.

    2003-05-27

    A measuring system for measuring axial displacement of a tube relative to an axially stationary component in a rotating rotor assembly includes at least one displacement sensor adapted to be located normal to a longitudinal axis of the tube; an insulated cable system adapted for passage through the rotor assembly; a rotatable proximitor module located axially beyond the rotor assembly to which the cables are connected; and a telemetry system operatively connected to the proximitor module for sampling signals from the proximitor module and forwarding data to a ground station.

  9. A high current pulsed power generator CQ-3-MMAF with co-axial cable transmitting energy for material dynamics experiments

    NASA Astrophysics Data System (ADS)

    Wang, Guiji; Chen, Xuemiao; Cai, Jintao; Zhang, Xuping; Chong, Tao; Luo, Binqiang; Zhao, Jianheng; Sun, Chengwei; Tan, Fuli; Liu, Cangli; Wu, Gang

    2016-06-01

    A high current pulsed power generator CQ-3-MMAF (Multi-Modules Assembly Facility, MMAF) was developed for material dynamics experiments under ramp wave and shock loadings at the Institute of Fluid Physics (IFP), which can deliver 3 MA peak current to a strip-line load. The rise time of the current is 470 ns (10%-90%). Different from the previous CQ-4 at IFP, the CQ-3-MMAF energy is transmitted by hundreds of co-axial high voltage cables with a low impedance of 18.6 mΩ and low loss, and then hundreds of cables are reduced and converted to tens of cables into a vacuum chamber by a cable connector, and connected with a pair of parallel metallic plates insulated by Kapton films. It is composed of 32 capacitor and switch modules in parallel. The electrical parameters in short circuit are with a capacitance of 19.2 μF, an inductance of 11.7 nH, a resistance of 4.3 mΩ, and working charging voltage of 60 kV-90 kV. It can be run safely and stable when charged from 60 kV to 90 kV. The vacuum of loading chamber can be up to 10-2 Pa, and the current waveforms can be shaped by discharging in time sequences of four groups of capacitor and switch modules. CQ-3-MMAF is an adaptive machine with lower maintenance because of its modularization design. The COMSOL Multi-physics® code is used to optimize the structure of some key components and calculate their structural inductance for designs, such as gas switches and cable connectors. Some ramp wave loading experiments were conducted to check and examine the performances of CQ-3-MMAF. Two copper flyer plates were accelerated to about 3.5 km/s in one shot when the working voltage was charged to 70 kV. The velocity histories agree very well. The dynamic experiments of some polymer bonded explosives and phase transition of tin under ramp wave loadings were also conducted. The experimental data show that CQ-3-MMAF can be used to do material dynamics experiments in high rate and low cost shots. Based on this design concept, the peak current of new generators can be increased to 5-6 MA and about 100 GPa ramp stress can be produced on the metallic samples for high pressure physics, and a conceptual design of CQ-5-MMAF was given.

  10. A high current pulsed power generator CQ-3-MMAF with co-axial cable transmitting energy for material dynamics experiments.

    PubMed

    Wang, Guiji; Chen, Xuemiao; Cai, Jintao; Zhang, Xuping; Chong, Tao; Luo, Binqiang; Zhao, Jianheng; Sun, Chengwei; Tan, Fuli; Liu, Cangli; Wu, Gang

    2016-06-01

    A high current pulsed power generator CQ-3-MMAF (Multi-Modules Assembly Facility, MMAF) was developed for material dynamics experiments under ramp wave and shock loadings at the Institute of Fluid Physics (IFP), which can deliver 3 MA peak current to a strip-line load. The rise time of the current is 470 ns (10%-90%). Different from the previous CQ-4 at IFP, the CQ-3-MMAF energy is transmitted by hundreds of co-axial high voltage cables with a low impedance of 18.6 mΩ and low loss, and then hundreds of cables are reduced and converted to tens of cables into a vacuum chamber by a cable connector, and connected with a pair of parallel metallic plates insulated by Kapton films. It is composed of 32 capacitor and switch modules in parallel. The electrical parameters in short circuit are with a capacitance of 19.2 μF, an inductance of 11.7 nH, a resistance of 4.3 mΩ, and working charging voltage of 60 kV-90 kV. It can be run safely and stable when charged from 60 kV to 90 kV. The vacuum of loading chamber can be up to 10(-2) Pa, and the current waveforms can be shaped by discharging in time sequences of four groups of capacitor and switch modules. CQ-3-MMAF is an adaptive machine with lower maintenance because of its modularization design. The COMSOL Multi-physics® code is used to optimize the structure of some key components and calculate their structural inductance for designs, such as gas switches and cable connectors. Some ramp wave loading experiments were conducted to check and examine the performances of CQ-3-MMAF. Two copper flyer plates were accelerated to about 3.5 km/s in one shot when the working voltage was charged to 70 kV. The velocity histories agree very well. The dynamic experiments of some polymer bonded explosives and phase transition of tin under ramp wave loadings were also conducted. The experimental data show that CQ-3-MMAF can be used to do material dynamics experiments in high rate and low cost shots. Based on this design concept, the peak current of new generators can be increased to 5-6 MA and about 100 GPa ramp stress can be produced on the metallic samples for high pressure physics, and a conceptual design of CQ-5-MMAF was given.

  11. 29 CFR 1926.351 - Arc welding and cutting.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable shall have a safe... electrical contact exists at all joints. The generation of an arc, sparks, or heat at any point shall cause...

  12. 29 CFR 1926.351 - Arc welding and cutting.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable shall have a safe... electrical contact exists at all joints. The generation of an arc, sparks, or heat at any point shall cause...

  13. 29 CFR 1926.351 - Arc welding and cutting.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable shall have a safe... electrical contact exists at all joints. The generation of an arc, sparks, or heat at any point shall cause...

  14. 29 CFR 1926.351 - Arc welding and cutting.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable shall have a safe... electrical contact exists at all joints. The generation of an arc, sparks, or heat at any point shall cause...

  15. 29 CFR 1926.351 - Arc welding and cutting.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... equivalent insulation. (c) Ground returns and machine grounding. (1) A ground return cable shall have a safe... electrical contact exists at all joints. The generation of an arc, sparks, or heat at any point shall cause...

  16. Dissipationless conductance in a topological coaxial cable

    NASA Astrophysics Data System (ADS)

    Schuster, Thomas; Iadecola, Thomas; Chamon, Claudio; Jackiw, Roman; Pi, So-Young

    2016-09-01

    We present a dynamical mechanism leading to dissipationless conductance, whose quantized value is controllable in a (3+1)-dimensional electronic system. The mechanism is exemplified by a theory of Weyl fermions coupled to a Higgs field, also known as an axion insulator. We show that the insertion of an axial gauge flux can induce vortex lines in the Higgs field, similar to the development of vortices in a superconductor upon the insertion of magnetic flux. We further show that the necessary axial gauge flux can be generated using Rashba spin-orbit coupling or a magnetic field. Vortex lines in the Higgs field are known to bind chiral fermionic modes, each of which serves as a one-way channel for electric charge with conductance e2/h . Combining these elements, we present a physical picture, the "topological coaxial cable," illustrating how the value of the quantized conductance could be controlled in such an axion insulator.

  17. Electrically Small Microstrip Quarter-Wave Monopole Antennas

    NASA Technical Reports Server (NTRS)

    Young, W. Robert

    2004-01-01

    Microstrip-patch-style antennas that generate monopole radiation patterns similar to those of quarter-wave whip antennas can be designed to have dimensions smaller than those needed heretofore for this purpose, by taking advantage of a feed configuration different from the conventional one. The large sizes necessitated by the conventional feed configuration have, until now, made such antennas impractical for frequencies below about 800 MHz: for example, at 200 MHz, the conventional feed configuration necessitates a patch diameter of about 8 ft (.2.4 m) . too large, for example, for mounting on the roof of an automobile or on a small or medium-size aircraft. By making it possible to reduce diameters to between a tenth and a third of that necessitated by the conventional feed configuration, the modified configuration makes it possible to install such antennas in places where they could not previously be installed and thereby helps to realize the potential advantages (concealment and/or reduction of aerodynamic drag) of microstrip versus whip antennas. In both the conventional approach and the innovative approach, a microstrip-patch (or microstrip-patch-style) antenna for generating a monopole radiation pattern includes an electrically conductive patch or plate separated from an electrically conductive ground plane by a layer of electrically insulating material. In the conventional approach, the electrically insulating layer is typically a printed-circuit board about 1/16 in. (.1.6 mm) thick. Ordinarily, a coaxial cable from a transmitter, receiver, or transceiver is attached at the center on the ground-plane side, the shield of the cable being electrically connected to the ground plane. In the conventional approach, the coaxial cable is mated with a connector mounted on the ground plane. The center pin of this connector connects to the center of the coaxial cable and passes through a hole in the ground plane and a small hole in the insulating layer and then connects with the patch above one-third of the radial distance from the center. The modified feed configuration of the innovative approach is an inductive-short-circuit configuration that provides impedance matching and that has been used for many years on other antennas but not on microstrip-style monopole antennas. In this configuration, the pin is connected to both the conductive patch and the ground plane. As before, the shield of the coaxial cable is connected to the ground plane, but now the central conductor is connected to a point on the pin between the ground plane and the conductive plate (see figure). The location of the connection point on the pin is chosen so that together, the inductive short circuit and the conductive plate or patch act as components of a lumped-element resonant circuit that radiates efficiently at the resonance frequency and, at the resonance frequency, has an impedance that matches that of the coaxial cable. It should be noted that the innovative design entails two significant disadvantages. One disadvantage is that the frequency bandwidth for efficient operation is only about 1/20 to 1/15 that of a whip antenna designed for the same nominal frequency. The other disadvantage is that the estimated gain is between 3-1/2 and 4-1/2 dB below that of the whip antenna. However, if an affected radio-communication system used only a few adjacent frequency channels and the design of the components of the system other than the antenna provided adequate power or gain margin, then these disadvantages could be overcome.

  18. MIC-Large Scale Magnetically Inflated Cable Structures for Space Power, Propulsion, Communications and Observational Applications

    NASA Astrophysics Data System (ADS)

    Powell, James; Maise, George; Rather, John

    2010-01-01

    A new approach for the erection of rigid large scale structures in space-MIC (Magnetically Inflated Cable)-is described. MIC structures are launched as a compact payload of superconducting cables and attached tethers. After reaching orbit, the superconducting cables are energized with electrical current. The magnet force interactions between the cables cause them to expand outwards into the final large structure. Various structural shapes and applications are described. The MIC structure can be a simple flat disc with a superconducting outer ring that supports a tether network holding a solar cell array, or it can form a curved mirror surface that concentrates light and focuses it on a smaller region-for example, a high flux solar array that generates electric power, a high temperature receiver that heats H2 propellant for high Isp propulsion, and a giant primary reflector for a telescope for astronomy and Earth surveillance. Linear dipole and quadrupole MIC structures are also possible. The linear quadrupole structure can be used for magnetic shielding against cosmic radiation for astronauts, for example. MIC could use lightweight YBCO superconducting HTS (High Temperature Superconductor) cables, that can operate with liquid N2 coolant at engineering current densities of ~105 amp/cm2. A 1 kilometer length of MIC cable would weigh only 3 metric tons, including superconductor, thermal insulations, coolant circuits, and refrigerator, and fit within a 3 cubic meter compact package for launch. Four potential MIC applications are described: Solar-thermal propulsion using H2 propellant, space based solar power generation for beaming power to Earth, a large space telescope, and solar electric generation for a manned lunar base. The first 3 applications use large MIC solar concentrating mirrors, while the 4th application uses a surface based array of solar cells on a magnetically levitated MIC structure to follow the sun. MIC space based mirrors can be very large and light in weight. A 300 meter diameter MIC mirror in orbit for example, would weigh 20 metric tons and MIC structures can be easily developed and tested on Earth at small scale in existing evacuated chambers followed by larger scale tests in the atmosphere, using a vacuum tight enclosure on the small diameter superconducting cable to prevent air leakage into the evacuated thermal insulation around the superconducting cable.

  19. Enhanced dielectric-wall linear accelerator

    DOEpatents

    Sampayan, S.E.; Caporaso, G.J.; Kirbie, H.C.

    1998-09-22

    A dielectric-wall linear accelerator is enhanced by a high-voltage, fast e-time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators. A high voltage is placed between the electrodes sufficient to stress the voltage breakdown of the insulator on command. A light trigger, such as a laser, is focused along at least one line along the edge surface of the laminated alternating layers of isolated conductors and insulators extending between the electrodes. The laser is energized to initiate a surface breakdown by a fluence of photons, thus causing the electrical switch to close very promptly. Such insulators and lasers are incorporated in a dielectric wall linear accelerator with Blumlein modules, and phasing is controlled by adjusting the length of fiber optic cables that carry the laser light to the insulator surface. 6 figs.

  20. Enhanced dielectric-wall linear accelerator

    DOEpatents

    Sampayan, Stephen E.; Caporaso, George J.; Kirbie, Hugh C.

    1998-01-01

    A dielectric-wall linear accelerator is enhanced by a high-voltage, fast e-time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators. A high voltage is placed between the electrodes sufficient to stress the voltage breakdown of the insulator on command. A light trigger, such as a laser, is focused along at least one line along the edge surface of the laminated alternating layers of isolated conductors and insulators extending between the electrodes. The laser is energized to initiate a surface breakdown by a fluence of photons, thus causing the electrical switch to close very promptly. Such insulators and lasers are incorporated in a dielectric wall linear accelerator with Blumlein modules, and phasing is controlled by adjusting the length of fiber optic cables that carry the laser light to the insulator surface.

  1. Vacuum-surface flashover switch with cantilever conductors

    DOEpatents

    Caporaso, George J.; Sampayan, Stephen E.; Kirbie, Hugh C.

    2001-01-01

    A dielectric-wall linear accelerator is improved by a high-voltage, fast rise-time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators. A high voltage is placed between the electrodes sufficient to stress the voltage breakdown of the insulator on command. A light trigger, such as a laser, is focused along at least one line along the edge surface of the laminated alternating layers of isolated conductors and insulators extending between the electrodes. The laser is energized to initiate a surface breakdown by a fluence of photons, thus causing the electrical switch to close very promptly. Such insulators and lasers are incorporated in a dielectric wall linear accelerator with Blumlein modules, and phasing is controlled by adjusting the length of fiber optic cables that carry the laser light to the insulator surface.

  2. The effects of 60Co γ-ray on poly(ethylene-co-vinyl acetate)/carbon black composites

    NASA Astrophysics Data System (ADS)

    Lee, Kyoung-Yong; Kim, Ki-Yup

    2008-04-01

    Cables used in a nuclear power plant are irradiation suppressing ones. Until now, researches on the irradiation suppressing cables have mainly been focused on insulation materials. Therefore, in this paper, the non-isothermal crystallization behaviors and degradation characteristics of ethylene vinyl acetate-carbon black (EVA-CB), used as a shielding material, were investigated by means of the Differential scanning calorimetry (DSC) and chemiluminescence analyzer (CL). The specimens were cooled after removing thermal history at 150 °C for 5 min by changing the cooling rates to 5, 7.5, 10, 15 and 20 °C/min with DSC. In addition, after maintaining a thermal equilibrium at each temperature of 25, 50, 75, 100, 125, 150 and 175 °C, their thermoluminescence was measured for 20 min with CL equipment. The 60Co γ-ray was used for irradiation. Tc, T0, T∞ and t1/2 in the DSC experiments are found to decrease gradually as radiation dose increases. Secondly, with the CL experiment, the 0.1, 0.25 and 0.5 MGy EVA-CB composites were found to show a much smaller thermoluminescence than the intact EVA-CB composites, while the 0.75 and 1 MGy EVA-CB composites were found to show a much higher thermoluminescence than ones.

  3. Superconducting HTS coil made from round cable cooled by liquid nitrogen flow

    NASA Astrophysics Data System (ADS)

    Šouc, J.; Gömöry, F.; Vojenčiak, M.; Solovyov, M.; Seiler, E.; Kováč, J.; Frolek, L.

    2017-10-01

    The concept of simple cooling arrangement for superconducting coil made from a round cable based on high-temperature superconductor tapes is demonstrated. The cable architecture is similar to the Conductor on Round Core (CORC®) concept: it consists of eight superconducting tapes wound in two layers on a copper tube core in a helical manner. Such a Conductor on Round Tube hand-made cable 4 m long was used to wind the coil with eight turns on 14 cm diameter. Layers of commercial aerogel and polyurethane foam were applied to the coil to provide vacuum-less thermal insulation at its cooling by the flow of liquid nitrogen (LN) in the cable tube. The temperature of superconducting tapes was around 1 K above the coolant temperature in these conditions, causing about 16% reduction of the critical current compared to the LN bath cooling. Electromagnetic performance of the coil was calculated by the model based on the finite element method and the results compared with experimental observations.

  4. Nuclear qualified in-containment electrical connectors and methods of connecting electrical conductors

    NASA Astrophysics Data System (ADS)

    Powell, J. G.

    1990-07-01

    A nuclear qualified in-containment electrical connection is presented that comprises: (1) an insulated, sheathed instrument lead having electrical conductors extending from one end thereof to provide two exposed lead wires; (2) a watertight cable having electrical conducting wires therein and extending from one end of the cable to provide two lead wires therefrom; (3) two butt splice connectors each connecting the ends of respective ones of the lead wires from the instrument lead and cable; (4) a length of heat shrinkable plastic tubing positioned over each butt splice connector and an adjacent portion of a respective lead wire from the cable and heat shrunk into position; and (5) a length of heat shrinkable plastic tubing on the end portion of the instrument lead adjacent the lead wires therefrom, heat shrunk thereon, with a length of outer heat shrinkable plastic tubing. The plastic tubing extends over the end portion of the instrument lead and the heat shrinkable tubing and over the butt splice connectors and a portion of the cable adjacent the cable lead lines. The outer heat shrinkable tubing is heat shrunk into sealing position on the instrument lead and cable.

  5. Numerical studies of the polymer melt flow in the extruder screw channel and the forming tool

    NASA Astrophysics Data System (ADS)

    Ershov, S. V.; Trufanova, N. M.

    2017-06-01

    To date, polymer compositions based on polyethylene or PVC is widely used as insulating materials. These materials processing conjugate with a number of problems during selection of the rational extrusion regimes. To minimize the time and cost when determining the technological regime uses mathematical modeling techniques. The paper discusses heat and mass transfer processes in the extruder screw channel, output adapter and the cable head. During the study were determined coefficients for three rheological models based on obtained viscosity vs. shear rate experimental data. Also a comparative analysis of this viscosimetric laws application possibility for studying polymer melt flow during its processing on the extrusion equipment was held. As a result of numerical study the temperature, viscosity and shear rate fields in the extruder screw channel and forming tool were obtained.

  6. Self-sterilization of bodies during outer planet entry

    NASA Technical Reports Server (NTRS)

    Hoffman, A. R.; Jaworski, W.; Taylor, D. M.

    1974-01-01

    A body encountering the atmosphere of an outer planet is subjected to heat loads which could result in high temperature conditions that render terrestrial organisms on or within the body nonviable. To determine whether an irregularly shaped entering body, consisting of several different materials, would be sterilized during inadvertent entry at high velocity, the thermal response of a typical outer planet spacecraft instrument was studied. The results indicate that the Teflon insulated cable and electronic circuit boards may not experience sterilizing temperatures during a Jupiter, Saturn, or Titan entry. Another conclusion of the study is that small plastic particles entering Saturn from outer space have wider survival corridors than do those at Jupiter.

  7. Thermal-mechanical properties of epoxy-impregnated Bi-2212/Ag composite

    DOE PAGES

    Li, Pei; Wang, Yang; Fermi National Accelerator Lab.; ...

    2014-11-26

    In this study, knowledge of the thermal-mechanical properties of epoxy/superconductor/insulation composite is important for designing, fabricating, and operating epoxy impregnated high field superconducting magnets near their ultimate potentials. We report measurements of the modulus of elasticity, Poisson's ratio, and the coefficient of thermal contraction of epoxy-impregnated composite made from the state-of-the-art powder-in-tube multifilamentary Ag/Bi 2Sr 2CaCu 2O x round wire at room temperature and cryogenic temperatures. Stress-strain curves of samples made from single-strand and Rutherford cables were tested under both monotonic and cyclic compressive loads, with single strands insulated using a thin TiO 2 insulation coating and the Rutherford cablemore » insulated with a braided ceramic sleeve.« less

  8. Splice connector with internal heat transfer jacket

    DOEpatents

    Silva, Frank A.; Mayer, Robert W.

    1977-01-01

    A heat transfer jacket is placed over the terminal portions of the conductors of a pair of high voltage cables which are connected in a splice connection wherein a housing surrounds the connected conductor portions, the heat transfer jacket extending longitudinally between the confronting ends of a pair of adaptor sleeves placed upon the insulation of the cables to engage and locate the adaptor sleeves relative to one another, and laterally between the conductors and the housing to provide a path of relatively high thermal conductivity between the connected conductor portions and the housing.

  9. Dielectric-wall linear accelerator with a high voltage fast rise time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators

    DOEpatents

    Caporaso, G.J.; Sampayan, S.E.; Kirbie, H.C.

    1998-10-13

    A dielectric-wall linear accelerator is improved by a high-voltage, fast rise-time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators. A high voltage is placed between the electrodes sufficient to stress the voltage breakdown of the insulator on command. A light trigger, such as a laser, is focused along at least one line along the edge surface of the laminated alternating layers of isolated conductors and insulators extending between the electrodes. The laser is energized to initiate a surface breakdown by a fluence of photons, thus causing the electrical switch to close very promptly. Such insulators and lasers are incorporated in a dielectric wall linear accelerator with Blumlein modules, and phasing is controlled by adjusting the length of fiber optic cables that carry the laser light to the insulator surface. 12 figs.

  10. Dielectric-wall linear accelerator with a high voltage fast rise time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators

    DOEpatents

    Caporaso, George J.; Sampayan, Stephen E.; Kirbie, Hugh C.

    1998-01-01

    A dielectric-wall linear accelerator is improved by a high-voltage, fast rise-time switch that includes a pair of electrodes between which are laminated alternating layers of isolated conductors and insulators. A high voltage is placed between the electrodes sufficient to stress the voltage breakdown of the insulator on command. A light trigger, such as a laser, is focused along at least one line along the edge surface of the laminated alternating layers of isolated conductors and insulators extending between the electrodes. The laser is energized to initiate a surface breakdown by a fluence of photons, thus causing the electrical switch to close very promptly. Such insulators and lasers are incorporated in a dielectric wall linear accelerator with Blumlein modules, and phasing is controlled by adjusting the length of fiber optic cables that carry the laser light to the insulator surface.

  11. Electrical Insulation Fire Characteristics : Volume 1. Flammability Tests.

    DOT National Transportation Integrated Search

    1978-12-01

    In the crowded, confined environment of a rapid transit vehicle, it is essential that smoke emission from all sources be minimized. The adoption of test standards and guidelines for wire and cable used in these vehicles must be undertaken in an organ...

  12. Termination for superconducting power transmission systems

    DOEpatents

    Forsyth, E.B.; Jensen, J.E.

    1975-08-26

    This patent relates to a cold, electrical gradient, terminal section for a superconducting cable for alternating current power transmission. A cold electrical gradient section filled with a gaseous coolant acting as an insulator is provided in series with a separate thermal gradient section. (auth)

  13. Reversible, high-voltage square-wave pulse generator for triggering spark gaps.

    PubMed

    Robledo-Martinez, A; Vega, R; Cuellar, L E; Ruiz-Meza, A; Guzmán, E

    2007-05-01

    A design is presented for a reversible, square-pulse generator that employs coaxial cables for charge storage and pulse formation and a thyratron as the switch. The generator has a nominal output voltage of 5-30 kV and a pulse duration determined by the cable's physical length. Two variations are presented: (1) a single-stage one consisting of cable that is charged via its shield on one end and discharged with a thyratron on the opposite end and (2) a two-stage one having an inverting circuit that uses a coaxial cable to reverse the polarity of the pulse. The generator operates with "flying shields," i.e., high-voltage pulses also propagate on the outside of the cables; this calls for a dedicated insulation that avoids breakdown between sections of the cable's shield. The rise time obtained is mostly dictated by the switching time of the thyratron; with the one we used in the tests, rise times in the range of 30-40 ns were obtained. We present the results obtained in the implementation of the generators as well as its application to fire a large Marx generator.

  14. Resistence seam welding thin copper foils

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Hollar, D.L. Jr.

    1991-02-01

    Use of flat flexible circuits in the electronics industry is expanding. The term flexible circuits'' is defined here as copper foil which has been bonded to an insulating film such as Kapton film. The foil is photo processed to produce individual circuit paths similar to printed circuit boards. Another insulating film is laminated over the conductors to complete the flexible circuit. Flexible circuits, like multiwire cables, are susceptible to electromagnetic radiation (EMR) interference. On multiwire cables the interference problem is mitigated by adding a woven wire braid shielding over the conductors. Shielding on flexible circuits is accomplished by enclosing themore » circuits in a copper foil envelope. However, the copper foil must be electrically sealed around the flexcircuit to be effective. Ultimately, a resistance seam welding process and appropriate equipment were developed which would provide the required electrical seal between two layers of 2-oz (0.0028-inch thick) copper foil on a 1.1-inch wide, 30-inch long, 0.040-inch thick flexible circuit. 4 refs., 19 figs.« less

  15. Electrothermal Action of the Pulse of the Current of a Short Artificial-Lightning Stroke on Test Specimens of Wires and Cables of Electric Power Objects

    NASA Astrophysics Data System (ADS)

    Baranov, M. I.; Rudakov, S. V.

    2018-03-01

    The authors have given results of investigations of the electrothermal action of aperiodic pulses of temporal shape 10/350 μs of the current of a short artificial-lightning stroke on test specimens of electric wires and cables with copper and aluminum cores and sheaths with polyvinylchloride and polyethylene insulations of power circuits of industrial electric power objects. It has been shown that the thermal stability of such wires and cables is determined by the action integral of the indicated current pulse. The authors have found the maximum permissible and critical densities of this pulse in copper and aluminum current-carrying parts of the wires and cables. High-current experiments conducted under high-voltage laboratory conditions on a unique generator of 10/350 μs pulses of an artificial-lightning current with amplitude-time parameters normalized according to the existing requirements of international and national standards and with tolerances on them have confirmed the reliability of the proposed calculated estimate for thermal lightning resistance of cabling and wiring products.

  16. DOE Office of Scientific and Technical Information (OSTI.GOV)

    Reason, J.

    Transmission terminations available today are very reliable, but they need to be. In the field, they are continually exposed to pollution and extremes of ambient temperature. In many cases, they are in the rifle sights of vandals. In contrast, cable joints - often cited as the weakest links from an electrical viewpoint - are generally protected from physical damage underground and many of the short cable systems being installed in the US today can be built without joints. All cable systems need terminations - mostly to air-insulated equipment. At 69 through 138 kV, there is intense competition among manufacturers tomore » supply terminations for solid-dielectric cable that are low in cost, reliable, and require a minimum of skill to install. Some utilities are looking also for terminations that fit a range of cable sizes; terminations that do not contain liquid that can leak out; and terminations that are shatter-proof. All of these improvements are available in the US up to 69 kV. For higher voltages, they are on the horizon, if not already in use, overseas. 16 figs.« less

  17. Electrothermal Action of the Pulse of the Current of a Short Artificial-Lightning Stroke on Test Specimens of Wires and Cables of Electric Power Objects

    NASA Astrophysics Data System (ADS)

    Baranov, M. I.; Rudakov, S. V.

    2018-05-01

    The authors have given results of investigations of the electrothermal action of aperiodic pulses of temporal shape 10/350 μs of the current of a short artificial-lightning stroke on test specimens of electric wires and cables with copper and aluminum cores and sheaths with polyvinylchloride and polyethylene insulations of power circuits of industrial electric power objects. It has been shown that the thermal stability of such wires and cables is determined by the action integral of the indicated current pulse. The authors have found the maximum permissible and critical densities of this pulse in copper and aluminum current-carrying parts of the wires and cables. High-current experiments conducted under high-voltage laboratory conditions on a unique generator of 10/350 μs pulses of an artificial-lightning current with amplitude-time parameters normalized according to the existing requirements of international and national standards and with tolerances on them have confirmed the reliability of the proposed calculated estimate for thermal lightning resistance of cabling and wiring products.

  18. Self sterilization of bodies during outer planet entry. [atmospheric temperature effects

    NASA Technical Reports Server (NTRS)

    Hoffman, A. R.; Jaworski, W.; Taylor, D. M.

    1975-01-01

    As a body encounters the atmosphere of an outer planet, whether accidentally or by plan, it will be subjected to heat loads which could result in high temperature conditions that render terrestrial organisms on or within the body non-viable. To determine whether an irregularly shaped entering body, consisting of several different materials, would be sterilized during inadvertent entry at high velocity, the thermal response of a typical outer planet spacecraft instrument was studied. The results indicate that the Teflon-insulated cable and electronic circuit boards may not experience sterilizing temperatures during a Jupiter, Saturn, or Titan entry. Another conclusion of the study is that small plastic particles entering Saturn from outer space have wider survival corridors than do those at Jupiter.

  19. Deep Charging Evaluation of Satellite Power and Communication System Components

    NASA Technical Reports Server (NTRS)

    Schneider, T. A.; Vaughn, J. A.; Chu, B.; Wong, F.; Gardiner, G.; Wright, K. H.; Phillips, B.

    2016-01-01

    A set of deep charging tests has been carried out by NASA's Marshall Space Flight Center on subscale flight-like samples developed by Space Systems/Loral, LLC. The samples, which included solar array wire coupons, a photovoltaic cell coupon, and a coaxial microwave transmission cable, were placed in passive and active (powered) circuit configurations and exposed to electron radiation. The energy of the electron radiation was chosen to deeply penetrate insulating (dielectric) materials on each sample. Each circuit configuration was monitored to determine if potentially damaging electrostatic discharge events (arcs) were developed on the coupon as a result of deep charging. The motivation for the test, along with charging levels, experimental setup, sample details, and results will be discussed.

  20. DOE Office of Scientific and Technical Information (OSTI.GOV)

    Rice, John A.

    A new, all ceramic magnet insulation system has been developed that can withstand the high radiation doses without significant damage. The insulation can be applied directly onto a Nb3Sn or copper cable as a ceramic based prepreg system using the same equipment and procedures used for the traditional epoxy systems. Excessive porosity was eliminated and compressions strength increased. Thermal expansion nearly matches the expansion of niobium tin conductor wire. A radiation test program has been defined and magnet fabrication issues have been identified. This report covers the results of the Phase I research program.

  1. Multi-Band Cable Antenna with Irregular Reactive Loading

    DTIC Science & Technology

    2014-11-04

    antenna 10 consists of an insulated solid conductor 12 of radius a. Preferably, this element is made from copper ; however, any highly conductive metal...Docket No. 300035 5 of 12 improved flotation . A low dielectric constant is essential for optimal RF performance. Reactive elements (not shown, see

  2. OTEC riser cable model and prototype testing

    NASA Astrophysics Data System (ADS)

    Kurt, J. P.; Schultz, J. A.; Roblee, L. H. S.

    1981-12-01

    Two different OTEC riser cables have been developed to span the distance between a floating OTEC power plant and the ocean floor. The major design concerns for a riser cable in the dynamic OTEC environment are fatigue, corrosion, and electrical/mechanical aging of the cable components. The basic properties of the cable materials were studied through tests on model cables and on samples of cable materials. Full-scale prototype cables were manufactured and were tested to measure their electrical and mechanical properties and performance. The full-scale testing was culminated by the electrical/mechanical fatigue test, which exposes full-scale cables to simultaneous tension, bending and electrical loads, all in a natural seawater environment.

  3. Thermal Degradation Characteristics of Oil Filled Cable Joint with Extremely Degraded tan δ Oil

    NASA Astrophysics Data System (ADS)

    Ide, Kenichi; Nakade, Masahiko; Takahashi, Tohru; Nakajima, Takenori

    Much of oil filled (OF) cable has been used for a long time for 66∼500kV extra high voltage cable. Sometimes we can see extremely degraded tanδ oil (several tens % of tanδ, for example) in joint box etc. The calculation results of tanδ on a simple combination model of paper/oil show that, tanδ of oil impregnated paper with such a high tanδ oil is extremely high and it must result in a thermal breakdown. However such an event has not taken place up to the present in actually operated transmission line. This fact suggests that some suppression mechanism of tanδ has acted in the degraded tanδ oil impregnated paper insulation. Therefore we investigated the tanδ characteristics of oil impregnated paper with extremely high tanδ oil in detail. In addition, based on the investigation results, we developed a simulation method of heat generation by dielectric loss in OF cable joint (which has degraded tanδ oil).

  4. Modeling marine exposure to polychlorinated biphenyls from sunken ships

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Wendt, C.; Larcom, B.; Shelley, M.

    1995-12-31

    On December 6, 1994, the US Environmental Protection Agency proposed a revision of the PCB ruling under Toxic Substances Control Act which would significantly impact Navy O and M costs and limit options for disposal of ships and submarines. If the proposed rule changes regarding exportation were to be accepted, the Navy would no longer be allowed to sink ships for artificial reefs or use ships for target exercises. PCBs are found in open systems such as heat resistant pint, hull insulation, wool felt ventilation gasket, and electronic cable insulation on ships and submarines. Prior to sinking ships any transformersmore » and bulk material containing PCBs have been removed, however some materials have remained as a potential source for environmental exposure. There is a concern of potential ecological impact due to persistence, bioaccumulation in the food web and biomagnification of PCBs. An ecological risk assessment model was developed for sunken contaminated ships and the impact on marine environment. This fate and transport model was developed to address the impact on shallow water ecosystems. Parameters that were considered included: relevant species, rate of transfer between groups, system boundary, and anaerobic biodegradation. The level of risk is hypothesized to be determined by the remaining PCBs, which are capable of leaching from the felt material. Deep sea sampling is planned to validate the proposal that sinking in waters 6,000 ft. or greater shows little chance of physical or biological transport to surface waters.« less

  5. Stripping the Sheath From Stranded Cables

    NASA Technical Reports Server (NTRS)

    Prisk, A. L.; Rotta, J. W.

    1985-01-01

    Device similar to tubing cutter removes tough plastic cover. Insulation stripper is 3 in. (7.6 cm) long and 1.5 (3.8 cm) in diameter. Two rollers are small-diameter bearings. Cutter blade journaled for rotation between pair of similar bearings. Bearings either pin or ball types of suitable dimensions.

  6. 14 CFR 23.853 - Passenger and crew compartment interiors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... instruments in a common housing, seatbelts, shoulder harnesses, and cargo and baggage tiedown equipment... portions of appendix F of this part or by other approved equivalent methods. (v) Except for electrical wire cable insulation, and for small parts (such as knobs, handles, rollers, fasteners, clips, grommets, rub...

  7. 14 CFR 23.853 - Passenger and crew compartment interiors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... instruments in a common housing, seatbelts, shoulder harnesses, and cargo and baggage tiedown equipment... portions of appendix F of this part or by other approved equivalent methods. (v) Except for electrical wire cable insulation, and for small parts (such as knobs, handles, rollers, fasteners, clips, grommets, rub...

  8. Thermal conductivity measurements of impregnated Nb3Sn coil samples in the temperature range of 3.5 K to 100 K

    NASA Astrophysics Data System (ADS)

    Koettig, T.; Maciocha, W.; Bermudez, S.; Rysti, J.; Tavares, S.; Cacherat, F.; Bremer, J.

    2017-02-01

    In the framework of the luminosity upgrade of the LHC, high-field magnets are under development. Magnetic flux densities of up to 13 T require the use of Nb3Sn superconducting coils. Quench protection becomes challenging due to the high stored energy density and the low stabilizer fraction. The thermal conductivity and diffusivity of the combination of insulating layers and Nb3Sn based cables are an important thermodynamic input parameter for quench protection systems and superfluid helium cooling studies. A two-stage cryocooler based test stand is used to measure the thermal conductance of the coil sample in two different heat flow directions with respect to the coil package geometry. Variable base temperatures of the experimental platform at the cryocooler allow for a steady-state heat flux method up to 100 K. The heat is applied at wedges style copper interfaces of the Rutherford cables. The respective temperature difference represents the absolute value of thermal conductance of the sample arrangement. We report about the measurement methodology applied to this kind of non-uniform sample composition and the evaluation of the used resin composite materials.

  9. High-pressure dielectric-strength tests on PPP (PPLP) insulation. Final report. [Paper-polypropylene film-paper

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Hata, R.; Hirose, M.; Nagai, T.

    1983-06-01

    The objectives of this project were to establish the effects of fluid pressure on the impulse and ac breakdown strengths of PPP (PPLP) (paper-polypropylene film-paper) insulation. Two thicknesses of PPP (PPLP), which was developed jointly by Sumitomo Electric Industries, Ltd. and Tomoegawa Paper Co., Ltd. and produced by the latter company, were tested with dodecylebenzene (DDB) of the alkylbenzene family as dielectric fluid. Appropriate flat/model cells as employed for previous breakdown tests on paper-oil insulation were used, suitable for test pressures up to 20 kg/cm/sup 2/ abs. (2.0 MN/m/sup 2/ or 284 psi). Impulse and ac breakdown tests were performedmore » at a series of applied pressures, at room temperature and 90/sup 0/C. The results were analyzed and are presented in comparison with previously published data on paper-oil cable insulation.« less

  10. A clamp fixture with interdigital capacitive sensor for in situ evaluation of wire insulation

    NASA Astrophysics Data System (ADS)

    Sheldon, Robert T.; Bowler, Nicola

    2014-02-01

    An interdigital capacitive sensor has been designed and optimized for testing aircraft wires by applying a quasinumerical model developed and reported previously. The sensor consists of two patches of interdigitated electrodes, connected by a long signal bus strip, that are intended to conform to two sides of an insulated wire. The electrodes are deposited using photolithography upon a 25.4-μm-thick Kapton® polyimide film. The two electrode patches are attached to the two jaws of a plastic spring-loaded clamp, with each jaw having a milled groove designed such that the electrodes conform to the curved surface of the insulated wire. An SMA connector and cable connect between the electrodes on the clamp and an LCR meter. Segments of pristine M5086/2 aircraft wire, each 10 cm long, were immersed in fluids commonly found in aircraft environments, to cause accelerated chemical degradation. The effects of Jet A fuel, deicing fluid, hydraulic fluid, aircraft cleaner, isopropyl alcohol and distilled water were studied. The frequency-dependent capacitance and dissipation factor of one pristine wire segment and of those degraded in the six fluid environments were measured within the frequency range 100 Hz to 1 MHz. Significant changes in capacitance and dissipation factor were observed for all degraded wires, compared with results for the pristine sample, suggesting the feasibility of detecting insulation degradation in the field. The results were also consistent with those of a similar experiment performed on sheets of Nylon 6, the material that comprises the outermost layer of M5086/2 wire.

  11. Radiation induced currents in mineral-insulated cables and in pick-up coils: model calculations and experimental verification in the BR1 reactor

    NASA Astrophysics Data System (ADS)

    Vermeeren, Ludo; Leysen, Willem; Brichard, Benoit

    2018-01-01

    Mineral-insulated (MI) cables and Low-Temperature Co-fired Ceramic (LTCC) magnetic pick-up coils are intended to be installed in various position in ITER. The severe ITER nuclear radiation field is expected to lead to induced currents that could perturb diagnostic measurements. In order to assess this problem and to find mitigation strategies models were developed for the calculation of neutron-and gamma-induced currents in MI cables and in LTCC coils. The models are based on calculations with the MCNPX code, combined with a dedicated model for the drift of electrons stopped in the insulator. The gamma induced currents can be easily calculated with a single coupled photon-electron MCNPX calculation. The prompt neutron induced currents requires only a single coupled neutron-photon-electron MCNPX run. The various delayed neutron contributions require a careful analysis of all possibly relevant neutron-induced reaction paths and a combination of different types of MCNPX calculations. The models were applied for a specific twin-core copper MI cable, for one quad-core copper cable and for silver conductor LTCC coils (one with silver ground plates in order to reduce the currents and one without such silver ground plates). Calculations were performed for irradiation conditions (neutron and gamma spectra and fluxes) in relevant positions in ITER and in the Y3 irradiation channel of the BR1 reactor at SCK•CEN, in which an irradiation test of these four test devices was carried out afterwards. We will present the basic elements of the models and show the results of all relevant partial currents (gamma and neutron induced, prompt and various delayed currents) in BR1-Y3 conditions. Experimental data will be shown and analysed in terms of the respective contributions. The tests were performed at reactor powers of 350 kW and 1 MW, leading to thermal neutron fluxes of 1E11 n/cm2s and 3E11 n/cm2s, respectively. The corresponding total radiation induced currents are ranging from 1 to 7 nA only, putting a challenge on the acquisition system and on the data analysis. The detailed experimental results will be compared with the corresponding values predicted by the model. The overall agreement between the experimental data and the model predictions is fairly good, with very consistent data for the main delayed current components, while the lower amplitude delayed currents and some of the prompt contributions show some minor discrepancies.

  12. RODENT RESISTANT CABLE MATERIALS.

    DTIC Science & Technology

    Several formulations of organotin compounds in polymeric materials were evaluated for application to polyethylene cable coatings. Tributyltin ...test the effectiveness of this formulation in protecting treated WF-16 cable from rodent damage. In a laboratory test vapors of tributyltin chloride

  13. 14 CFR 25.856 - Thermal/Acoustic insulation materials.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Thermal/Acoustic insulation materials. 25....856 Thermal/Acoustic insulation materials. (a) Thermal/acoustic insulation material installed in the.../acoustic insulation materials (including the means of fastening the materials to the fuselage) installed in...

  14. Frequency dependence of magnetic ac loss in a Roebel cable made of YBCO on a Ni-W substrate

    NASA Astrophysics Data System (ADS)

    Lakshmi, L. S.; Staines, M. P.; Badcock, R. A.; Long, N. J.; Majoros, M.; Collings, E. W.; Sumption, M. D.

    2010-08-01

    We have investigated the frequency dependent contributions to the magnetic ac loss in a 10 strand Roebel cable with 2 mm wide non-insulated strands and a transposition length of 90 mm. This cable is made from 40 mm wide YBCO coated conductor tape manufactured by AMSC and stabilized by electroplating 25 µm thick copper on either side prior to the mechanical punching of the cable strands. The measurements were carried out in both perpendicular and parallel field orientation, at frequencies in the range of 30-200 Hz. While the loss in the perpendicular orientation is predominantly hysteretic in nature, we observe some frequency dependence of the loss when the cable approaches full flux penetration at high field amplitudes. The magnitude is consistent with eddy current losses in the copper stabilization layer. This supports the fact that the inter-strand coupling loss is not significant in this frequency range. In the parallel field orientation, the hysteresis loss in the Ni-W alloy substrate dominates, but we see an unusually strong frequency dependent contribution to the loss which we attribute to intra-strand current loops.

  15. Interventional MRI: tapering improves the distal sensitivity of the loopless antenna.

    PubMed

    Qian, Di; El-Sharkawy, AbdEl-Monem M; Atalar, Ergin; Bottomley, Paul A

    2010-03-01

    The "loopless antenna" is an interventional MRI detector consisting of a tuned coaxial cable and an extended inner conductor or "whip". A limitation is the poor sensitivity afforded at, and immediately proximal to, its distal end, which is exacerbated by the extended whip length when the whip is uniformly insulated. It is shown here that tapered insulation dramatically improves the distal sensitivity of the loopless antenna by pushing the current sensitivity toward the tip. The absolute signal-to-noise ratio is numerically computed by the electromagnetic method-of-moments for three resonant 3-T antennae with no insulation, uniform insulation, and with linearly tapered insulation. The analysis shows that tapered insulation provides an approximately 400% increase in signal-to-noise ratio in trans-axial planes 1 cm from the tip and a 16-fold increase in the sensitive area as compared to an equivalent, uniformly insulated antenna. These findings are directly confirmed by phantom experiments and by MRI of an aorta specimen. The results demonstrate that numerical electromagnetic signal-to-noise ratio analysis can accurately predict the loopless detector's signal-to-noise ratio and play a central role in optimizing its design. The manifold improvement in distal signal-to-noise ratio afforded by redistributing the insulation should improve the loopless antenna's utility for interventional MRI. (c) 2010 Wiley-Liss, Inc.

  16. 30 CFR 77.804 - High-voltage trailing cables; minimum design requirements.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... equipped with metallic shields around each power conductor with one or more ground conductors having a total cross-sectional area of not less than one-half the power conductor, and with an insulated conductor for the ground continuity check circuit. External ground check conductors may be used if they are...

  17. 76 FR 22152 - Petitions for Modification of Application of Existing Mandatory Safety Standards

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-20

    ... Mine, MSHA I.D. No. 36-08850. Regulation Affected: 30 CFR 75.503 (Permissible electric face equipment... Mobile Bridge Conveyors, Dual Boom Roof Bolters, Continuous Miners, and Shuttle Cars. The petitioner... current to Roof Bolters and Shuttle Cars. The cables will have a 90 degree insulation rating. Additionally...

  18. Conductive cable fibers with insulating surface prepared by co-axial electrospinning of multi-walled nanotubes and cellulose

    PubMed Central

    Miyauchi, Minoru; Miao, Jianjun; Simmons, Trevor J.; Lee, Jong-Won; Doherty, Thomas V.; Dordick, Jonathan S.; Linhardt, Robert J.

    2010-01-01

    A core-sheath of multi-walled carbon nanotube (MWNT)-cellulose fibers of diameters from several hundreds nm to several µm were prepared by co-axial electrospinning from a non-valatile, non-flammable ionic liquid (IL) solvent, 1-methyl-3-methylimidazolium acetate ([EMIM][Ac]). MWNTs were dispersed in IL to form a gel solution. This gel core solution was electrospun surrounded by a sheath solution of cellulose disolved in the same IL. Electrospun fibers were collected in a coagulation bath containing ethanol-water to completely remove the IL and dried to form a core-sheath MWNT-cellulose fibers having a cable structure with a conductive core and insulating sheath. Enzymatic treatment of a portion of a mat of these fibers with cellulase selectively removed the cellulose sheath exposing the MWNT core for connection to an electrode. These MWNT-cellulose fiber mats demonstrated excellent conductivity due to a conductive pathway of bundleled MWNTs. Fiber mat conductivity increased with increasing ratio of MWNT in the fibers with a maximum conductivity of 10.7 S/m obtained at 45 wt% MWNT loading. PMID:20690644

  19. Morphology of Thermally Degraded PU and Irradiated PE

    NASA Astrophysics Data System (ADS)

    Harris, Douglas; Gillen, Kenneth; Celina, Mathias; Assink, Roger

    2001-03-01

    Several 1H and 13C NMR techniques have been applied to study the morphology and chemical structure of thermally degraded polyurethane rubber and irradiated polyethylene cable insulation. The combination of heat and presence of air results in oxidation of the hydroxyl-terminated polybutadiene/isophorone diisocyanate polyurethane and the gel content increases. The oxidation is inhomogeneous: pristine regions remain with a length scale of approximately 20 nm. The morphology and oxidation products were characterized by 1H spin diffusion with 13C detection. In addition, dynamics were probed with 1H and 2D WISE experiments. Radiation of cross-linked polyethylene cable insulation obeys anomalous aging behavior where lower temperature can result in a greater loss in ultimate tensile elongation. Annealing of the irradiated polyethylene allows significant recovery of mechanical properties. Analysis of 13C NMR data was used to study this "Lazarus effect" and the inverse temperature relationship. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy under Contract DE-AC04-94AL8500.

  20. Conductive cable fibers with insulating surface prepared by coaxial electrospinning of multiwalled nanotubes and cellulose.

    PubMed

    Miyauchi, Minoru; Miao, Jianjun; Simmons, Trevor J; Lee, Jong-Won; Doherty, Thomas V; Dordick, Jonathan S; Linhardt, Robert J

    2010-09-13

    Core-sheath multiwalled carbon nanotube (MWNT)-cellulose fibers of diameters from several hundreds of nanometers to several micrometers were prepared by coaxial electrospinning from a nonvolatile, nonflammable ionic liquid (IL) solvent, 1-methyl-3-methylimidazolium acetate ([EMIM][Ac]). MWNTs were dispersed in IL to form a gel solution. This gel core solution was electrospun surrounded by a sheath solution of cellulose dissolved in the same IL. Electrospun fibers were collected in a coagulation bath containing ethanol-water to remove the IL completely and dried to form core-sheath MWNT-cellulose fibers having a cable structure with a conductive core and insulating sheath. Enzymatic treatment of a portion of a mat of these fibers with cellulase selectively removed the cellulose sheath exposing the MWNT core for connection to an electrode. These MWNT-cellulose fiber mats demonstrated excellent conductivity because of a conductive pathway of bundled MWNTs. Fiber mat conductivity increased with increasing ratio of MWNT in the fibers with a maximum conductivity of 10.7 S/m obtained at 45 wt % MWNT loading.

  1. Cable Bundle Wire Derating

    NASA Technical Reports Server (NTRS)

    Lundquist, Ray A.; Leidecker, Henning

    1998-01-01

    The allowable operating currents of electrical wiring when used in the space vacuum environment is predominantly determined by the maximum operating temperature of the wire insulation. For Kapton insulated wire this value is 200 C. Guidelines provided in the Goddard Space Flight Center (GSFC) Preferred Parts List (PPL) limit the operating current of wire within vacuum to ensure the maximum insulation temperature is not exceeded. For 20 AWG wire, these operating parameters are: 3.7 amps per wire, bundle of 15 or more wires, 70 C environment, and vacuum of 10(exp -5) torr or less. To determine the behavior and temperature of electrical wire at different operating conditions, a thermal vacuum test was performed on a representative electrical harness of the Hubble Space Telescope (HST) power distribution system. This paper describes the test and the results.

  2. The properties of neutron shielding and flame retardant of EVA polymer after modified by EB accelerator

    NASA Astrophysics Data System (ADS)

    Wang, Guo-hui; He, Man-li; Jiang, Dan-feng; He, Fan; Chang, Shu-quan; Dai, Yao-dong

    2017-11-01

    According to the requirements for neutron shielding and flame retardant properties of some nuclear devices, a new kind of polymer composite materials based on ethylene and vinyl acetate (EVA) polymer have been studied. EVA is the copolymer of ethylene and vinyl acetate, It can be used as materials for applications due to its flexibility, good processability, and low cost. Insulating EVA can be used for cable sheath, automotive sound damping and many other appication. Boron nitride (BN), zinc borate (ZB), magnesium hydroxide (MH) and EVA consisted the compounds with the properties of neutron shielding and flame retardant. With increasing of the contents of BN and ZB, the neutron shielding performance of materials increased up to 33.08%. With the increasing contents of MH and ZB as flame retardant, oxygen index of material have been improved. The elongation at break and tensile strength of material decreased with the increasing of filler powders. Sheet E was chosen and modified by electron beam accelerator in different doses. After modification by electron beam irradiation the sheets showed varying degrees of transformation in the OI, neutron shielding rate and mechanical properties.

  3. Method Of Making A Vacuum-Tight Continuous Cable Feedthrough Device

    DOEpatents

    Bazizi, Kamel Abdel; Haelen, Thomas Eugene; Lobkowicz, Frederick; Slattery, Paul Francis

    2001-07-17

    A vacuum-tight cable feedthrough device includes a metallic first flange that is penetrated by a slot. Passing through the slot is a flat stripline cable that includes a plurality of conductive signal channels encompassed by a dielectric material on whose upper and lower surfaces is disposed a conductive material includes a ground. The stripline cable is sealed within the slot to provide a substantially vacuum-tight seal between the cable and the first flange. In a preferred embodiment, the cable feedthrough device includes a plurality, at least 16, of stripline cables. In a further preferred embodiment, the device includes a second flange and a bellows sealably connecting the first and second flanges, thereby providing a substantially vacuum-tight, flexible housing for the plurality of cables.

  4. Insulation Materials Comprising Fibers Having a Partially Cured Polymer Coating Thereon, Articles Including Such Insulation Materials, and Methods of Forming Such Materials and Articles

    NASA Technical Reports Server (NTRS)

    Morgan, Richard E. (Inventor); Meeks, Craig L. (Inventor)

    2017-01-01

    Insulation materials have a coating of a partially cured polymer on a plurality of fibers, and the plurality of coated fibers in a cross-linked polymeric matrix. Insulation may be formed by applying a preceramic polymer to a plurality of fibers, heating the preceramic polymer to form a partially cured polymer over at least portions of the plurality of fibers, disposing the plurality of fibers in a polymeric material, and curing the polymeric material. A rocket motor may be formed by disposing a plurality of coated fibers in an insulation precursor, curing the insulation precursor to form an insulation material without sintering the partially cured polymer, and providing an energetic material over the polymeric material. An article includes an insulation material over at least one surface.

  5. Current Status and Tasks in Development of Cable Recycling Technology

    NASA Astrophysics Data System (ADS)

    Ezure, Takashi; Goto, Kazuhiko

    This paper shows current status and tasks in development of cable recycling technology and it’s items to be solved. Electric cable recycle system has been activated especially for copper conductor recycle in Japan. Previously removed cable coverings materials were mainly land filled. But landfill capacity is decreased and limited in recent years, at the same time, recycle technology was highly developed. A cable recycle technology has 4 tasks. (1) Applying new high efficiency separation system instead of electrostatic and gravity methods to classify mixed various kind of plastics materials including recently developed ecological material (ex PE, PVC, Rubber), (2) Removing heavy metal, especially lead from PVC material, (3) Treatment of optical glass fiber core, which has possibility going to be harmful micro particles, and (4) Establishment of social recycle system for electric wire and cable. Taking action for these tasks shall be proceeded under environmentally sensitive technology together with local government, user, manufacturer, and waste-disposal company on cost performance basis.

  6. Results and analysis of the hot-spot temperature experiment for a cable-in-conduit conductor with thick conduit

    NASA Astrophysics Data System (ADS)

    Sedlak, Kamil; Bruzzone, Pierluigi

    2015-12-01

    In the design of future DEMO fusion reactor a long time constant (∼23 s) is required for an emergency current dump in the toroidal field (TF) coils, e.g. in case of a quench detection. This requirement is driven mainly by imposing a limit on forces on mechanical structures, namely on the vacuum vessel. As a consequence, the superconducting cable-in-conduit conductors (CICC) of the TF coil have to withstand heat dissipation lasting tens of seconds at the section where the quench started. During that time, the heat will be partially absorbed by the (massive) steel conduit and electrical insulation, thus reducing the hot-spot temperature estimated strictly from the enthalpy of the strand bundle. A dedicated experiment has been set up at CRPP to investigate the radial heat propagation and the hot-spot temperature in a CICC with a 10 mm thick steel conduit and a 2 mm thick glass epoxy outer electrical insulation. The medium size, ∅ = 18 mm, NbTi CICC was powered by the operating current of up to 10 kA. The temperature profile was monitored by 10 temperature sensors. The current dump conditions, namely the decay time constant and the quench detection delay, were varied. The experimental results show that the thick conduit significantly contributes to the overall enthalpy balance, and consequently reduces the amount of copper required for the quench protection in superconducting cables for fusion reactors.

  7. Electron beams in research and technology

    NASA Astrophysics Data System (ADS)

    Mehnert, R.

    1995-11-01

    Fast electrons lose their energy by inelastic collisions with electrons of target molecules forming secondary electrons and excited molecules. Coulomb interaction of secondary electrons with valence electrons of neighboring molecules leads to the formation of radical cations, thermalized electrons, excited molecular states and radicals. The primary reactive species initiate chemical reactions in the materials irradiated. Polymer modifications using accelerated electrons such as cross-linking of cable insulation, tubes, pipes and moldings, vulcanization of elastomers, grafting of polymer surfaces, processing of foamed plastics and heat shrinkable materials have gained wide industrial acceptance. A steadily growing electron beam technology is curing of paints, lacquers, printing inks and functional coatings. Electron beam processing offers high productivity, the possibility to treat the materials at normal temperature and pressure, excellent process control and clean production conditions. On an industrial scale the most important application of fast electrons is curing of 100% reactive monomer/prepolymer systems. Mainly acrylates and epoxides are used to formulate functional coatings on substrates such as paper, foil, wood, fibre board and high pressure laminates. A survey is given about the reaction mechanism of curing, the characterization of cured coatings, and of some industrial application.

  8. Core-protective half-metallicity in trilayer graphene nanoribbons

    NASA Astrophysics Data System (ADS)

    Jeon, Gi Wan; Lee, Kyu Won; Lee, Cheol Eui

    2017-07-01

    Half-metals, playing an important role in spintronics, can be described as materials that enable fully spin-polarized electrical current. Taking place in graphene-based materials, half-metallicity has been shown in zigzag-edged graphene nanoribbons (ZGNRs) under an electric field. Localized electron states on the edge carbons are a key to enabling half-metallicity in ZGNRs. Thus, modification of the localized electron states is instrumental to the carbon-based spintronics. Our simple model shows that in a trilayer ZGNRs (triZGNRs) only the middle layer may become half-metallic leaving the outer layers insulating in an electric field, as confirmed by our density functional theory (DFT) calculations. Due to the different circumstances of the edge carbons, the electron energies at the edge carbons are different near the Fermi level, leading to a layer-selective half-metallicity. We believe that triZGNRs can be the tiniest electric cable (nanocable) form and can open a route to graphene-based spintronics applications.

  9. Physical processes in high field insulating liquid conduction

    NASA Astrophysics Data System (ADS)

    Mazarakis, Michael; Kiefer, Mark; Leckbee, Joshua; Anderson, Delmar; Wilkins, Frank; Obregon, Robert

    2017-10-01

    In the power grid transmission where a large amount of energy is transmitted to long distances, High Voltage DC (HVDC) transmission of up to 1MV becomes more attractive since is more efficient than the counterpart AC. However, two of the most difficult problems to solve are the cable connections to the high voltage power sources and their insulation from the ground. The insulating systems are usually composed of transformer oil and solid insulators. The oil behavior under HVDC is similar to that of a weak electrolyte. Its behavior under HVDC is dominated more by conductivity than dielectric constant. Space charge effects in the oil bulk near high voltage electrodes and impeded plastic insulators affect the voltage oil hold-off. We have constructed an experimental facility where we study the oil and plastic insulator behavior in an actual HVDC System. Experimental results will be presented and compared with the present understanding of the physics governing the oil behavior under very high electrical stresses. Sandia National Laboratories managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. D.O.E., NNSA under contract DE-NA-0003525.

  10. Plasmonic nanorod arrays of a two-segment dimer and a coaxial cable with 1 nm gap for large field confinement and enhancement

    NASA Astrophysics Data System (ADS)

    Cheng, Zi-Qiang; Nan, Fan; Yang, Da-Jie; Zhong, Yu-Ting; Ma, Liang; Hao, Zhong-Hua; Zhou, Li; Wang, Qu-Quan

    2015-01-01

    Seeking plasmonic nanostructures with large field confinement and enhancement is significant for photonic and electronic nanodevices with high sensitivity, reproducibility, and tunability. Here, we report the synthesis of plasmonic arrays composed of two-segment dimer nanorods and coaxial cable nanorods with ~1 nm gap insulated by a self-assembled Raman molecule monolayer. The gap-induced plasmon coupling generates an intense field in the gap region of the dimer junction and the cable interlayer. As a result, the longitudinal plasmon resonance of nanorod arrays with high tunability is obviously enhanced. Most interestingly, the field enhancement of dimer nanorod arrays can be tuned by the length ratio L1/L2 of the two segments, and the maximal enhancement appears at L1/L2 = 1. In that case, the two-photon luminescence (TPL) of dimer nanorod arrays and the Raman intensity in the dimer junction is enhanced by 27 and 30 times, respectively, under resonant excitation. In the same way, the Raman intensity in the gap region is enhanced 16 times for the coaxial cable nanorod arrays. The plasmonic nanorod arrays synthesized by the facile method, having tunable plasmon properties and large field enhancement, indicate an attractive pathway to the photonic nanodevices.Seeking plasmonic nanostructures with large field confinement and enhancement is significant for photonic and electronic nanodevices with high sensitivity, reproducibility, and tunability. Here, we report the synthesis of plasmonic arrays composed of two-segment dimer nanorods and coaxial cable nanorods with ~1 nm gap insulated by a self-assembled Raman molecule monolayer. The gap-induced plasmon coupling generates an intense field in the gap region of the dimer junction and the cable interlayer. As a result, the longitudinal plasmon resonance of nanorod arrays with high tunability is obviously enhanced. Most interestingly, the field enhancement of dimer nanorod arrays can be tuned by the length ratio L1/L2 of the two segments, and the maximal enhancement appears at L1/L2 = 1. In that case, the two-photon luminescence (TPL) of dimer nanorod arrays and the Raman intensity in the dimer junction is enhanced by 27 and 30 times, respectively, under resonant excitation. In the same way, the Raman intensity in the gap region is enhanced 16 times for the coaxial cable nanorod arrays. The plasmonic nanorod arrays synthesized by the facile method, having tunable plasmon properties and large field enhancement, indicate an attractive pathway to the photonic nanodevices. Electronic supplementary information (ESI) available. See DOI: 10.1039/c4nr05544f

  11. 76 FR 19488 - Exelon Generation Company, LLC, Oyster Creek Nuclear Generating Station; Exemption

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-07

    ... fuel sources consisting primarily of cable insulation and limited floor based combustibles except areas... heat or smoke that may be produced during a fire event. Additionally, the main combustible in this area... the area is open to the atmosphere with no walls or ceiling to contain the heat or smoke that may be...

  12. 29 CFR 1926.405 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... conductors shall be run as multiconductor cord or cable assemblies or within raceways; or, where not subject to physical damage, they may be run as open conductors on insulators not more than 10 feet (3.05 m) apart. (B) Branch circuits shall originate in a power outlet or panelboard. Conductors shall be run as...

  13. 29 CFR 1926.405 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... conductors shall be run as multiconductor cord or cable assemblies or within raceways; or, where not subject to physical damage, they may be run as open conductors on insulators not more than 10 feet (3.05 m) apart. (B) Branch circuits shall originate in a power outlet or panelboard. Conductors shall be run as...

  14. 29 CFR 1926.405 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... conductors shall be run as multiconductor cord or cable assemblies or within raceways; or, where not subject to physical damage, they may be run as open conductors on insulators not more than 10 feet (3.05 m) apart. (B) Branch circuits shall originate in a power outlet or panelboard. Conductors shall be run as...

  15. 29 CFR 1926.405 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... conductors shall be run as multiconductor cord or cable assemblies or within raceways; or, where not subject to physical damage, they may be run as open conductors on insulators not more than 10 feet (3.05 m) apart. (B) Branch circuits shall originate in a power outlet or panelboard. Conductors shall be run as...

  16. 29 CFR 1926.405 - Wiring methods, components, and equipment for general use.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... conductors shall be run as multiconductor cord or cable assemblies or within raceways; or, where not subject to physical damage, they may be run as open conductors on insulators not more than 10 feet (3.05 m) apart. (B) Branch circuits shall originate in a power outlet or panelboard. Conductors shall be run as...

  17. Spectroscopic Characterization of HAN-Based Liquid Gun Propellants and Nitrate Salt Solutions

    DTIC Science & Technology

    1989-01-15

    cables (0.040-in. o.d. x 2.5 ft) consisting of an Inconel sheath containing two nickel / chromium/iron wires that were insulated from each other ser...Subramanlam and M. A. McHugh , I&EC Pruc. Des. Dev. 25, 1 therefore attributed to thermal line broadening instead (1986). of to changes in the equilibrium

  18. Potential techniques for non-destructive evaluation of cable materials

    NASA Astrophysics Data System (ADS)

    Gillen, Kenneth T.; Clough, Roger L.; Mattson, Bengt; Stenberg, Bengt; Oestman, Erik

    This paper describes the connection between mechanical degradation of common cable materials, in radiation and elevated temperature environments, and density increases caused by the oxidation which leads to this degradation. Two techniques based on density changes are suggested as potential non-destructive evaluation (NDE) procedures which may be applicable to monitoring the mechanical condition of cable materials in power plant environments. The first technique is direct measurement of density changes, via a density gradient column, using small shavings removed from the surface of cable jackets at selected locations. The second technique is computed X-ray tomography, utilizing a portable scanning device.

  19. Cable Bundle Wire Derating

    NASA Technical Reports Server (NTRS)

    Lundquist, Ray A.; Leidecker, Henning

    1999-01-01

    The allowable operating currents of electrical wiring when used in the space vacuum environment is predominantly determined by the maximum operating temperature of the wire insulation. For Kapton insulated wire this value is 200 degree C. Guidelines provided in the Goddard Space Flight Center (GSFC) Preferred Parts List (PPL) limit the operating current of wire within vacuum to ensure the maximum insulation temperature is not exceeded. For 20 AWG wire, these operating parameters are: (1) 3.7 amps per wire (2) bundle of 15 or more wires (3) 70 C environment (4) vacuum of 10(exp -5) torr or less To determine the behavior and temperature of electrical wire at different operating conditions, a thermal vacuum test was performed on a representative electrical harness of the Hubble Space Telescope (HST) power distribution system. This paper describes the test and the results.

  20. Cable Bundle Wire Derating

    NASA Technical Reports Server (NTRS)

    Lundquist, Ray A.; Leidecker, Henning

    1998-01-01

    The allowable operating currents of electrical wiring when used in the space vacuum environment is predominantly determined by the maximum operating temperature of the wire insulation. For Kapton insulated wire this value is 200 C. Guidelines provided in the Goddard Space Flight Center (GSFC) Preferred Parts List (PPL) limit the operating current of wire within vacuum to ensure the maximum insulation temperature is not exceeded. For 20 AWG wire, these operating parameters are: (1) 3.7 amps per wire; (2) bundle of 15 or more wires; (3) 70 C environment: and (4) vacuum of 10(exp -5) torr or less. To determine the behavior and temperature of electrical wire at different operating conditions, a thermal vacuum test was performed on a representative electrical harness of the Hubble Space Telescope (HST) power distribution system. This paper describes the test and the results.

  1. Quench simulations for superconducting elements in the LHC accelerator

    NASA Astrophysics Data System (ADS)

    Sonnemann, F.; Schmidt, R.

    2000-08-01

    The design of the protection system for the superconducting elements in an accelerator such as the large Hadron collider (LHC), now under construction at CERN, requires a detailed understanding of the thermo-hydraulic and electrodynamic processes during a quench. A numerical program (SPQR - simulation program for quench research) has been developed to evaluate temperature and voltage distributions during a quench as a function of space and time. The quench process is simulated by approximating the heat balance equation with the finite difference method in presence of variable cooling and powering conditions. The simulation predicts quench propagation along a superconducting cable, forced quenching with heaters, impact of eddy currents induced by a magnetic field change, and heat transfer through an insulation layer into helium, an adjacent conductor or other material. The simulation studies allowed a better understanding of experimental quench data and were used for determining the adequate dimensioning and protection of the highly stabilised superconducting cables for connecting magnets (busbars), optimising the quench heater strip layout for the main magnets, and studying quench back by induced eddy currents in the superconductor. After the introduction of the theoretical approach, some applications of the simulation model for the LHC dipole and corrector magnets are presented and the outcome of the studies is compared with experimental data.

  2. Process for Self-Repair of Insulation Material

    NASA Technical Reports Server (NTRS)

    Parrish, Clyde F. (Inventor)

    2007-01-01

    A self-healing system for an insulation material initiates a self-repair process by rupturing a plurality of microcapsules disposed on the insulation material. When the plurality of microcapsules are ruptured reactants witlun the plurality of microcapsules react to form a replacement polymer in a break of the insulation material. This self-healing system has the ability to repair multiple breaks in a length of insulation material without exhausting the repair properties of the material.

  3. Process for self-repair of insulation material

    NASA Technical Reports Server (NTRS)

    Parrish, Clyde F. (Inventor)

    2007-01-01

    A self-healing system for an insulation material initiates a self-repair process by rupturing a plurality of microcapsules disposed on the insulation material. When the plurality of microcapsules are ruptured reactants within the plurality of microcapsules react to form a replacement polymer in a break of the insulation material. This self-healing system has the ability to repair multiple breaks in a length of insulation material without exhausting the repair properties of the material.

  4. 46 CFR 28.370 - Wiring methods and materials.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... that affects one cable does not affect the other. (d) Cable and wire for power and lighting circuits... Operate With More Than 16 Individuals on Board § 28.370 Wiring methods and materials. (a) All cable and... circuit. (b) Each conductor must be No. 22 AWG or larger. Conductors in power and lighting circuits must...

  5. 46 CFR 28.370 - Wiring methods and materials.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... that affects one cable does not affect the other. (d) Cable and wire for power and lighting circuits... Operate With More Than 16 Individuals on Board § 28.370 Wiring methods and materials. (a) All cable and... circuit. (b) Each conductor must be No. 22 AWG or larger. Conductors in power and lighting circuits must...

  6. 46 CFR 28.370 - Wiring methods and materials.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... that affects one cable does not affect the other. (d) Cable and wire for power and lighting circuits... Operate With More Than 16 Individuals on Board § 28.370 Wiring methods and materials. (a) All cable and... circuit. (b) Each conductor must be No. 22 AWG or larger. Conductors in power and lighting circuits must...

  7. Cabling design of booster and storage ring construction progress of TPS

    NASA Astrophysics Data System (ADS)

    Wong, Y.-S.; Liu, K.-B.; Liu, C.-Y.; Wang, b.-S.

    2017-06-01

    The 2012 Taiwan Photon Source (TPS) cable construction project started after 10 months to complete the cable laying and installation of power supply. The circumference of the booster ring (BR) is 496.8 m, whereas that of the storage ring (SR) is 518.4 m. Beam current is set to 500 mA at 3.3 GeV. The paper on grounding systems discusses the design of the ground wire (< 0.2 Ω) with low impedance, power supply of the accelerator and cabling tray. The flow and size of the ground current are carefully evaluated to avoid grounded current from flowing everywhere, which causes interference problems. In the design of the TPS, special shielding will be established to isolate the effects of electromagnetic interference on the magnet and ground current. Booster ring dipoles are connected by a series of 54-magnet bending dipole; the cable size of its stranded wire measures 250 mm2, with a total length of 5000 m. Booster ring and storage ring quadrupoles have 150 magnets; the cable size of their stranded wire is 250 mm2, with a total length of 17000 m. Storage ring dipole consists of 48 magnets; the cable size of its stranded wire is 325 mm2, with a total length of 6000 m. This study discusses the power supply cabling design of the storage ring and booster ring construction progress of TPS. The sections of this paper are divided into discussions of the construction of the control and instrument area, cabling layout of booster ring and storage ring, as well as the installation and commission machine. This study also discusses the use of a high-impedance meter to determine the effect of cabling insulation and TPS power supply machine on energy transfer to ensure the use of safe and correct magnet.

  8. Multiple density layered insulator

    DOEpatents

    Alger, Terry W.

    1994-01-01

    A multiple density layered insulator for use with a laser is disclosed wh provides at least two different insulation materials for a laser discharge tube, where the two insulation materials have different thermoconductivities. The multiple layer insulation materials provide for improved thermoconductivity capability for improved laser operation.

  9. Lightning vulnerability of fiber-optic cables.

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Martinez, Leonard E.; Caldwell, Michele

    2008-06-01

    One reason to use optical fibers to transmit data is for isolation from unintended electrical energy. Using fiber optics in an application where the fiber cable/system penetrates the aperture of a grounded enclosure serves two purposes: first, it allows for control signals to be transmitted where they are required, and second, the insulating properties of the fiber system help to electrically isolate the fiber terminations on the inside of the grounded enclosure. A fundamental question is whether fiber optic cables can allow electrical energy to pass through a grounded enclosure, with a lightning strike representing an extreme but very importantmore » case. A DC test bed capable of producing voltages up to 200 kV was used to characterize electrical properties of a variety of fiber optic cable samples. Leakage current in the samples were measured with a micro-Ammeter. In addition to the leakage current measurements, samples were also tested to DC voltage breakdown. After the fiber optic cables samples were tested with DC methods, they were tested under representative lightning conditions at the Sandia Lightning Simulator (SLS). Simulated lightning currents of 30 kA and 200 kA were selected for this test series. This paper documents measurement methods and test results for DC high voltage and simulated lightning tests performed at the Sandia Lightning Simulator on fiber optic cables. The tests performed at the SLS evaluated whether electrical energy can be conducted inside or along the surface of a fiber optic cable into a grounded enclosure under representative lightning conditions.« less

  10. 46 CFR 111.60-2 - Specialty cable for communication and RF applications.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-2 Specialty cable for communication and RF applications. Specialty cable such as certain coaxial cable that cannot pass the... 46 Shipping 4 2012-10-01 2012-10-01 false Specialty cable for communication and RF applications...

  11. 46 CFR 111.60-2 - Specialty cable for communication and RF applications.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-2 Specialty cable for communication and RF applications. Specialty cable such as certain coaxial cable that cannot pass the... 46 Shipping 4 2013-10-01 2013-10-01 false Specialty cable for communication and RF applications...

  12. 46 CFR 111.60-2 - Specialty cable for communication and RF applications.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-2 Specialty cable for communication and RF applications. Specialty cable such as certain coaxial cable that cannot pass the... 46 Shipping 4 2014-10-01 2014-10-01 false Specialty cable for communication and RF applications...

  13. 46 CFR 111.60-2 - Specialty cable for communication and RF applications.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-2 Specialty cable for communication and RF applications. Specialty cable such as certain coaxial cable that cannot pass the... 46 Shipping 4 2010-10-01 2010-10-01 false Specialty cable for communication and RF applications...

  14. 46 CFR 111.60-2 - Specialty cable for communication and RF applications.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-2 Specialty cable for communication and RF applications. Specialty cable such as certain coaxial cable that cannot pass the... 46 Shipping 4 2011-10-01 2011-10-01 false Specialty cable for communication and RF applications...

  15. 46 CFR 111.60-5 - Cable installation.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... REQUIREMENTS Wiring Materials and Methods § 111.60-5 Cable installation. (a) Each cable installation must meet... 46 Shipping 4 2010-10-01 2010-10-01 false Cable installation. 111.60-5 Section 111.60-5 Shipping... incorporated by reference; see 46 CFR 110.10-1), including clause 8. (b) Each cable installation made in...

  16. Self-Healing Wire Insulation

    NASA Technical Reports Server (NTRS)

    Parrish, Clyde F. (Inventor)

    2012-01-01

    A self-healing system for an insulation material initiates a self-repair process by rupturing a plurality of microcapsules disposed on the insulation material. When the plurality of microcapsules are ruptured, reactants within the plurality of microcapsules react to form a replacement polymer in a break of the insulation material. This self-healing system has the ability to repair multiple breaks in a length of insulation material without exhausting the repair properties of the material.

  17. Multiple density layered insulator

    DOEpatents

    Alger, T.W.

    1994-09-06

    A multiple density layered insulator for use with a laser is disclosed which provides at least two different insulation materials for a laser discharge tube, where the two insulation materials have different thermoconductivities. The multiple layer insulation materials provide for improved thermoconductivity capability for improved laser operation. 4 figs.

  18. 77 FR 8904 - Entergy Nuclear Indian Point 3, LLC.; Entergy Nuclear Operations, Inc., Indian Point Nuclear...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-02-15

    ... that the fire loading in this area is low and that fixed combustibles consist of cable insulation... reactor coolant system decay heat removal when the normal feedwater system is not available, such as... coolant system heat removal function and that the III.G.2 exemption for Fire Zone 23 remains valid. 3.2...

  19. 14 CFR 25.856 - Thermal/Acoustic insulation materials.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Thermal/Acoustic insulation materials. 25.856 Section 25.856 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION....856 Thermal/Acoustic insulation materials. (a) Thermal/acoustic insulation material installed in the...

  20. 14 CFR 25.856 - Thermal/Acoustic insulation materials.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Thermal/Acoustic insulation materials. 25.856 Section 25.856 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION....856 Thermal/Acoustic insulation materials. (a) Thermal/acoustic insulation material installed in the...

  1. Method of constructing a superconducting magnet

    DOEpatents

    Satti, John A.

    1981-01-01

    A superconducting magnet designed to produce magnetic flux densities of the order of 4 to 5 Webers per square meter is constructed by first forming a cable of a plurality of matrixed superconductor wires with each wire of the plurality insulated from each other one. The cable is shaped into a rectangular cross-section and is wound with tape in an open spiral to create cooling channels. Coils are wound in a calculated pattern in saddle shapes to produce desired fields, such as dipoles, quadrupoles, and the like. Wedges are inserted between adjacent cables as needed to maintain substantially radial placement of the long dimensions of cross sections of the cables. After winding, individual strands in each of the cables are brought out to terminals and are interconnected to place all of the strands in series and to maximize the propagation of a quench by alternating conduction from an inner layer to an outer layer and from top half to bottom half as often as possible. Individual layers are separated from others by spiraled aluminum spacers to facilitate cooling. The wound coil is wrapped with an epoxy tape that is cured by heat and then machined to an interference fit with an outer aluminum pipe which is then affixed securely to the assembled coil by heating it to make a shrink fit. In an alternate embodiment, one wire of the cable is made of copper or the like to be heated externally to propagate a quench.

  2. Superconducting magnet

    DOEpatents

    Satti, John A.

    1980-01-01

    A superconducting magnet designed to produce magnetic flux densities of the order of 4 to 5 Webers per square meter is constructed by first forming a cable of a plurality of matrixed superconductor wires with each wire of the plurality insulated from each other one. The cable is shaped into a rectangular cross-section and is wound with tape in an open spiral to create cooling channels. Coils are wound in a calculated pattern in saddle shapes to produce desired fields, such as dipoles, quadrupoles, and the like. Wedges are inserted between adjacent cables as needed to maintain substantially radial placement of the long dimensions of cross sections of the cables. After winding, individual strands in each of the cables are brought out to terminals and are interconnected to place all of the strands in series and to maximize the propagation of a quench by alternating conduction from an inner layer to an outer layer and from top half to bottom half as often as possible. Individual layers are separated from others by spiraled aluminum spacers to facilitate cooling. The wound coil is wrapped with an epoxy tape that is cured by heat and then machined to an interference fit with an outer aluminum pipe which is then affixed securely to the assembled coil by heating it to make a shrink fit. In an alternate embodiment, one wire of the cable is made of copper or the like to be heated externally to propagate a quench.

  3. Thermal insulating conformal blanket

    NASA Technical Reports Server (NTRS)

    Barney, Andrea (Inventor); Whittington, Charles A (Inventor); Eilertson, Bryan (Inventor); Siminski, Zenon (Inventor)

    2003-01-01

    The conformal thermal insulating blanket may have generally rigid batting material covered by an outer insulating layer formed of a high temperature resistant woven ceramic material and an inner insulating layer formed of a woven ceramic fiber material. The batting and insulating layers may be fastened together by sewing or stitching using an outer mold layer thread fabricated of a high temperature resistant material and an inner mold layer thread of a ceramic fiber material. The batting may be formed to a composite structure that may have a firmness factor sufficient to inhibit a pillowing effect after the stitching to not more than 0.03 inch. The outer insulating layer and an upper portion of the batting adjacent the outer insulating layer may be impregnated with a ceramic coating material.

  4. 46 CFR 111.60-4 - Minimum cable conductor size.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Minimum cable conductor size. 111.60-4 Section 111.60-4...-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-4 Minimum cable conductor size. Each cable conductor must be #18 AWG (0.82 mm2) or larger except— (a) Each power and lighting cable conductor must be...

  5. 46 CFR 111.60-4 - Minimum cable conductor size.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Minimum cable conductor size. 111.60-4 Section 111.60-4...-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-4 Minimum cable conductor size. Each cable conductor must be #18 AWG (0.82 mm2) or larger except— (a) Each power and lighting cable conductor must be...

  6. 46 CFR 111.60-23 - Metal-clad (Type MC) cable.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Metal-clad (Type MC) cable. 111.60-23 Section 111.60-23...-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-23 Metal-clad (Type MC) cable. (a) Metal-clad (Type MC) cable permitted on board a vessel must be continuous corrugated metal-clad cable. (b) The...

  7. 46 CFR 111.60-23 - Metal-clad (Type MC) cable.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Metal-clad (Type MC) cable. 111.60-23 Section 111.60-23...-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-23 Metal-clad (Type MC) cable. (a) Metal-clad (Type MC) cable permitted on board a vessel must be continuous corrugated metal-clad cable. (b) The...

  8. The numerical model of multi-layer insulation with a defined wrapping pattern immersed in superfluid helium

    NASA Astrophysics Data System (ADS)

    Malecha, Ziemowit; Lubryka, Eliza

    2017-11-01

    The numerical model of thin layers, characterized by a defined wrapping pattern can be a crucial element of many computational problems related to engineering and science. A motivating example is found in multilayer electrical insulation, which is an important component of superconducting magnets and other cryogenic installations. The wrapping pattern of the insulation can significantly affect heat transport and the performance of the considered instruments. The major objective of this study is to develop the numerical boundary conditions (BC) needed to model the wrapping pattern of thin insulation. An example of the practical application of the proposed BC includes the heat transfer of Rutherford NbTi cables immersed in super-fluid helium (He II) across thin layers of electrical insulation. The proposed BC and a mathematical model of heat transfer in He II are implemented in the open source CFD toolbox OpenFOAM. The implemented mathematical model and the BC are compared in the experiments. The study confirms that the thermal resistance of electrical insulation can be lowered by implementing the proper wrapping pattern. The proposed BC can be useful in the study of new patterns for wrapping schemes. The work has been supported by statutory funds from Polish Ministry for Science and Higher Education for the year of 2017.

  9. Bed conduction impact on fiber optic distributed temperature sensing water temperature measurements

    NASA Astrophysics Data System (ADS)

    O'Donnell Meininger, T.; Selker, J. S.

    2015-02-01

    Error in distributed temperature sensing (DTS) water temperature measurements may be introduced by contact of the fiber optic cable sensor with bed materials (e.g., seafloor, lakebed, streambed). Heat conduction from the bed materials can affect cable temperature and the resulting DTS measurements. In the Middle Fork John Day River, apparent water temperature measurements were influenced by cable sensor contact with aquatic vegetation and fine sediment bed materials. Affected cable segments measured a diurnal temperature range reduced by 10% and lagged by 20-40 min relative to that of ambient stream temperature. The diurnal temperature range deeper within the vegetation-sediment bed material was reduced 70% and lagged 240 min relative to ambient stream temperature. These site-specific results illustrate the potential magnitude of bed-conduction impacts with buried DTS measurements. Researchers who deploy DTS for water temperature monitoring should understand the importance of the environment into which the cable is placed on the range and phase of temperature measurements.

  10. Technical Note: Bed conduction impact on fiber optic DTS water temperature measurements

    NASA Astrophysics Data System (ADS)

    O'Donnell Meininger, T.; Selker, J. S.

    2014-07-01

    Error in Distributed Temperature Sensor (DTS) water temperature measurements may be introduced by contact of the fiber optic cable sensor with bed materials (e.g., seafloor, lakebed, stream bed). Heat conduction from the bed materials can affect cable temperature and the resulting DTS measurements. In the Middle Fork John Day River, apparent water temperature measurements were influenced by cable sensor contact with aquatic vegetation and fine sediment bed materials. Affected cable segments measured a diurnal temperature range reduced by 10% and lagged by 20-40 min relative to that of ambient stream temperature. The diurnal temperature range deeper within the vegetation-sediment bed material was reduced 70% and lagged 240 min relative to ambient stream temperature. These site-specific results illustrate the potential magnitude of bed-conduction impacts with buried DTS measurements. Researchers who deploy DTS for water temperature monitoring should understand the importance of the environment into which the cable is placed on the range and phase of temperature measurements.

  11. Occupational allergic rhinitis from guar gum.

    PubMed

    Kanerva, L; Tupasela, O; Jolanki, R; Vaheri, E; Estlander, T; Keskinen, H

    1988-05-01

    Three cases of allergic rhinitis from a vegetable gum, guar gum, have been detected. Two subjects were exposed to fine guar gum powder (Emco Gum 563, Meyhall Chemical AG, Switzerland), an insulator in rubber cables, when opening cables in a power cable laboratory. After 1-2 years' exposure the patients developed rhinitis. Scratch-chamber tests, nasal provocation tests, nasal eosinophilia and a RAST test proved their allergy. A third subject developed allergic rhinitis from another guar gum product (Meyproid 5306, Meyhall Chemical AG) after 2 years' exposure in a paper factory. A positive skin test and nasal provocation test confirmed the diagnosis. A fourth case of possible allergy to guar gum after exposure to Meyproid 5306 in a paper factory is also presented. No final diagnosis was reached in this case (in 1974). The present subjects, only one of whom was atopic, developed allergy within 2 years, although their exposure to guar gum was not especially heavy. Therefore, when handling guar, adequate ventilation facilities should be provided and protective clothing, including a respiratory mask, should be worn.

  12. Research on the discharge characteristics for water tree in crosslinked polyethylene cable based on plasma-chemical model

    NASA Astrophysics Data System (ADS)

    Fan, Yang; Qi, Yang; Bing, Gao; Rong, Xia; Yanjie, Le; Iroegbu, Paul Ikechukwu

    2018-03-01

    Water tree is the predominant defect in high-voltage crosslinked polyethylene cables. The microscopic mechanism in the discharge process is not fully understood; hence, a drawback is created towards an effective method to evaluate the insulation status. In order to investigate the growth of water tree, a plasma-chemical model is developed. The dynamic characteristics of the discharge process including voltage waveform, current waveform, electron density, electric potential, and electric field intensity are analyzed. Our results show that the distorted electric field is the predominant contributing factor of electron avalanche formation, which inevitably leads to the formation of pulse current. In addition, it is found that characteristic parameters such as the pulse width and pulse number have a great relevance to the length of water tree. Accordingly, the growth of water tree can be divided into the initial stage, development stage, and pre-breakdown stage, which provides a reference for evaluating the deteriorated stages of crosslinked polyethylene cables.

  13. Pressure measurements with a precision of 0.001 ppm in magnetic fields at low temperatures

    NASA Astrophysics Data System (ADS)

    Miura, Y.; Matsushima, N.; Ando, T.; Kuno, S.; Inoue, S.; Ito, K.; Mamiya, T.

    1993-11-01

    Pressure measurements made by an ac bridge technique with a precision of 0.001 ppm in magnetic fields at low temperatures using a Straty-Adams type gauge are described. In order to improve the sensitivity and the long-term stability of the bridge system, coaxial cables without dielectric insulator were developed, with a small cable capacitance temperature coefficient of the impedance. This pressure measurement system has a sensitivity of dP/P˜5×10-10 and a long-term stability of dP/P˜2.4×10-9 over 18 h. This is especially useful for measurements such as electric and magnetic susceptibility measurements in magnetic fields at low temperatures requiring a high precision.

  14. MIC: Magnetically Deployable Structures for Power, Propulsion, Processing, Habitats and Energy Storage at Manned Lunar Bases

    NASA Astrophysics Data System (ADS)

    Powell, James; Maise, George; Paniagua, John; Rather, John

    2007-01-01

    MIC (Magnetically Inflated Cables) is a new approach for robotically erecting very large, strong, rigid, and ultra-lightweight structures in space. MIC structures use a network of high current (SC) cables with attached high tensile strength Kevlar or Spectra tethers. MIC is launched as a compact package of coiled SC cables and tethers on a conventional launch vehicle. Once in space the SC cables are electrically energized. The resultant strong outwards magnetic forces expand them and the restraining tethers into a large structure, which can be 100's of meters in size. MIC structures can be configured for many different applications, including solar electric generation, solar thermal propulsion, energy storage, large space telescopes, magnetic shielding for astronauts, etc. The MIC technology components, including high temperature superconductors (HTS), thermal insulation, high strength tethers, and cryogenic refrigerators all exist commercially. Refrigeration requirements are very modest, on the order of 100 watts thermal per kilometer of MIC cable, with an input electric power to the refrigeration system of ~5 kW(e) per km. baseline MIC designs are described for a manned lunar base, including: 1) a 1 MW(e) solar electric system, 2) a high Isp (~900 seconds) solar thermal tug to transport 30 ton payloads between the Earth and the Moon, 3) a 2000 Megajoule electric energy storage system for peaking and emergency power, and 4) a large (~1 km) space telescope.

  15. Evaluation of pipe-type cable joint restraint systems

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Silver, D.A.; Seman, G.W.

    1990-03-01

    the purpose of this project was to evaluate two systems for restraining the movement of 345kV high-pressure oil-filled (HPOF) cable joints during load cycling. Problems with joints and adjacent cables due to thermomechanical bending (TMB) experienced by the Consolidated Edison Company of New York and Public Service Electric Gas Company of New Jersey are reviewed. Some approaches to reducing or preventing TMB induced damage to HPOF pipe type cable joints are discussed. The design and operation of a special test apparatus for simulating TMB effects under laboratory conditions is described. One of the two joint restraint systems evaluated under thismore » project was developed by PSE G and employed wedging devices, which could be retrofitted into existing installations, that limited the longitudinal movement of the joints during load cycling. The other system developed by Pirelli Cable Corporation applied the restraining force to the cylindrical portion of the hand applied joint insulation by means of support spiders and steel rods attached to the reducer faces. The test results show that the PSE G restraint system can effectively limit joint longitudinal movement while causing a minimal amount of mechanical disturbance to the joint stress cones. The test results obtained with the PCC system are inconclusive and indicate that further refinement and testing are required to demonstrate the effectiveness of this promising joint restraint system.« less

  16. SXTF Instrumentation Definition.

    DTIC Science & Technology

    1978-05-31

    Reference 53. 3.3.2 Multipactor Jectron Sowrces I The multipactor source (Ref 54) has attractive features for application to space - craft charging ...The effect of high 9 energy electrons impinging on the cables can be minimized by shielding them with a sufficient thickness of dielectric . Of the...encountered because of dielectric charging of insulating surfaces, dose and dose rate problems caused by the high energy electron component penetrating

  17. High-Temperature RF Probe Station For Device Characterization Through 500 deg C and 50 GHz

    NASA Technical Reports Server (NTRS)

    Schwartz, Zachary D.; Downey, Alan N.; Alterovitz, Samuel A.; Ponchak, George E.; Williams, W. D. (Technical Monitor)

    2003-01-01

    A high-temperature measurement system capable of performing on-wafer microwave testing of semiconductor devices has been developed. This high temperature probe station can characterize active and passive devices and circuits at temperatures ranging from room temperature to above 500 C. The heating system uses a ceramic heater mounted on an insulating block of NASA shuttle tile material. The temperature is adjusted by a graphical computer interface and is controlled by the software-based feedback loop. The system is used with a Hewlett-Packard 8510C Network Analyzer to measure scattering parameters over a frequency range of 1 to 50 GHz. The microwave probes, cables, and inspection microscope are all shielded to protect from heat damage. The high temperature probe station has been successfully used to characterize gold transmission lines on silicon carbide at temperatures up to 540 C.

  18. Simple model of cable-stayed bridge deck subjected to static wind loading

    NASA Astrophysics Data System (ADS)

    Kang, Yi-Lung; Wang, Yang Cheng

    1997-05-01

    Cable-stayed bridges have been known since 18th century with aesthetics design. The structural system and the structural behavior are significantly different from those of continuous bridges. Compared to continuous bridge, cable- stayed bridges have more flexure bridge deck than those of continuous bridges.On the other hand, cable-stayed bridges have less stiffness to resist wind loading especially for lateral loads. The first considering of bridge engineering is safety. In 1940's, Tacoma Narrows Suspension Bridge destroyed by wind loading is a good example even though it is not a cable-stayed bridge. After the bridge was destroyed, a lot of research articles have been published regarding cable supported bridge subjected to wind loading. In recent days, high strength materials have been served. The bridge engineers use the advantages to expand the span length of cable-stayed bridges. Due to the span length increased and the use of high strength materials, cable- stayed bridges have more significant nonlinear behavior subjected to wind loading. In this paper, a slice bridge deck of cable-stayed bridge connected to internal support cables is considered. The deck has been considered to be subjected to lateral static wind loading. Since cables can not take compressive force, the deck has strongly nonlinear behavior even though the materials are linear elastic. Several primary load combinations have ben considered in this paper such as the bridge deck supposed to be moved horizontally without rotation or the bridge deck supposed to be moved horizontally with rotational deformation. The mathematical formulas and the numerical solutions are found and represented in graphical forms. The results can be provided to bridge designers and researchers for further study of this type of structure subjected to wind loading.

  19. Compression-bending of multi-component semi-rigid columns in response to axial loads and conjugate reciprocal extension-prediction of mechanical behaviours and implications for structural design.

    PubMed

    Lau, Ernest W

    2013-01-01

    The mathematical modelling of column buckling or beam bending under an axial or transverse load is well established. However, the existent models generally assume a high degree of symmetry in the structure of the column and minor longitudinal and transverse displacements. The situation when the column is made of several components with different mechanical properties asymmetrically distributed in the transverse section, semi-rigid, and subjected to multiple axial loads with significant longitudinal and transverse displacements through compression and bending has not been well characterised. A more comprehensive theoretical model allowing for these possibilities and assuming a circular arc contour for the bend is developed, and used to establish the bending axes, balance between compression and bending, and equivalent stiffness of the column. In certain situations, such as with pull cable catheters commonly used for minimally invasive surgical procedures, the compression loads are applied via cables running through channels inside a semi-rigid column. The model predicts the mathematical relationships between the radius of curvature of the bend and the tension in and normal force exerted by such cables. Conjugate extension with reciprocal compression-bending is a special structural arrangement for a semi-rigid column such that extension of one segment is linked to compression-bending of another by inextensible cables running between them. Leads are cords containing insulated electrical conductor coil and cables between the heart muscle and cardiac implantable electronic devices. Leads can behave like pull cable catheters through differential component pulling, providing a possible mechanism for inside-out abrasion and conductor cable externalisation. Certain design features may predispose to this mode of structural failure. Copyright © 2012 Elsevier Ltd. All rights reserved.

  20. 14 CFR 23.856 - Thermal/acoustic insulation materials.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Thermal/acoustic insulation materials. 23.856 Section 23.856 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION... Construction Fire Protection § 23.856 Thermal/acoustic insulation materials. Thermal/acoustic insulation...

  1. 14 CFR 23.856 - Thermal/acoustic insulation materials.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Thermal/acoustic insulation materials. 23.856 Section 23.856 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION... Construction Fire Protection § 23.856 Thermal/acoustic insulation materials. Thermal/acoustic insulation...

  2. 14 CFR 23.856 - Thermal/acoustic insulation materials.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Thermal/acoustic insulation materials. 23.856 Section 23.856 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION... Construction Fire Protection § 23.856 Thermal/acoustic insulation materials. Thermal/acoustic insulation...

  3. A protocol for lifetime energy and environmental impact assessment of building insulation materials

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Shrestha, Som S., E-mail: shresthass@ornl.gov; Biswas, Kaushik; Desjarlais, Andre O.

    This article describes a proposed protocol that is intended to provide a comprehensive list of factors to be considered in evaluating the direct and indirect environmental impacts of building insulation materials, as well as detailed descriptions of standardized calculation methodologies to determine those impacts. The energy and environmental impacts of insulation materials can generally be divided into two categories: (1) direct impact due to the embodied energy of the insulation materials and other factors and (2) indirect or environmental impacts avoided as a result of reduced building energy use due to addition of insulation. Standards and product category rules exist,more » which provide guidelines about the life cycle assessment (LCA) of materials, including building insulation products. However, critical reviews have suggested that these standards fail to provide complete guidance to LCA studies and suffer from ambiguities regarding the determination of the environmental impacts of building insulation and other products. The focus of the assessment protocol described here is to identify all factors that contribute to the total energy and environmental impacts of different building insulation products and, more importantly, provide standardized determination methods that will allow comparison of different insulation material types. Further, the intent is not to replace current LCA standards but to provide a well-defined, easy-to-use comparison method for insulation materials using existing LCA guidelines. - Highlights: • We proposed a protocol to evaluate the environmental impacts of insulation materials. • The protocol considers all life cycle stages of an insulation material. • Both the direct environmental impacts and the indirect impacts are defined. • Standardized calculation methods for the ‘avoided operational energy’ is defined. • Standardized calculation methods for the ‘avoided environmental impact’ is defined.« less

  4. Miniaturized neural interfaces and implants

    NASA Astrophysics Data System (ADS)

    Stieglitz, Thomas; Boretius, Tim; Ordonez, Juan; Hassler, Christina; Henle, Christian; Meier, Wolfgang; Plachta, Dennis T. T.; Schuettler, Martin

    2012-03-01

    Neural prostheses are technical systems that interface nerves to treat the symptoms of neurological diseases and to restore sensory of motor functions of the body. Success stories have been written with the cochlear implant to restore hearing, with spinal cord stimulators to treat chronic pain as well as urge incontinence, and with deep brain stimulators in patients suffering from Parkinson's disease. Highly complex neural implants for novel medical applications can be miniaturized either by means of precision mechanics technologies using known and established materials for electrodes, cables, and hermetic packages or by applying microsystems technologies. Examples for both approaches will be introduced and discussed. Electrode arrays for recording of electrocorticograms during presurgical epilepsy diagnosis have been manufactured using approved materials and a marking laser to achieve an integration density that is adequate in the context of brain machine interfaces, e.g. on the motor cortex. Microtechnologies have to be used for further miniaturization to develop polymer-based flexible and light weighted electrode arrays to interface the peripheral and central nervous system. Polyimide as substrate and insulation material will be discussed as well as several application examples for nerve interfaces like cuffs, filament like electrodes and large arrays for subdural implantation.

  5. Investigation of potential waste material insulating properties at different temperature for thermal storage application

    NASA Astrophysics Data System (ADS)

    Ali, T. Z. S.; Rosli, A. B.; Gan, L. M.; Billy, A. S.; Farid, Z.

    2013-12-01

    Thermal energy storage system (TES) is developed to extend the operation of power generation. TES system is a key component in a solar energy power generation plant, but the main issue in designing the TES system is its thermal capacity of storage materials, e.g. insulator. This study is focusing on the potential waste material acts as an insulator for thermal energy storage applications. As the insulator is used to absorb heat, it is needed to find suitable material for energy conversion and at the same time reduce the waste generation. Thus, a small-scale experimental testing of natural cooling process of an insulated tank within a confined room is conducted. The experiment is repeated by changing the insulator from the potential waste material and also by changing the heat transfer fluid (HTF). The analysis presented the relationship between heat loss and the reserved period by the insulator. The results show the percentage of period of the insulated tank withstands compared to tank insulated by foam, e.g. newspaper reserved the period of 84.6% as much as foam insulated tank to withstand the heat transfer of cooking oil to the surrounding. The paper finally justifies the most potential waste material as an insulator for different temperature range of heat transfer fluid.

  6. Evaluation of Low Earth Orbit Environmental Effects on International Space Station Thermal Control Materials

    NASA Technical Reports Server (NTRS)

    Dever, Joyce A.; Rutledge, Sharon K.; Hasegawa, Mark M.; Reed, Charles K.

    1998-01-01

    Samples of International Space Station (ISS) thermal control coatings were exposed to simulated low Earth orbit (LEO) environmental conditions to determine effects on optical properties. In one test, samples of the white paint coating Z-93P were coated with outgassed products from Tefzel(R) (ethylene tetrafluoroethylene copolymer) power cable insulation as-may occur on ISS. These samples were then exposed, along with an uncontaminated Z-93P witness sample, to vacuum ultraviolet (VUV) radiation to determine solar absorptance degradation. The Z-93P samples coated with Tefzel(R) outgassing products experienced greater increases in solar absorptance than witness samples not coated with Tefzel(R) outgassing products. In another test, samples of second surface silvered Teflon(R) FEP (fluorinated ethylene propylene), SiO. (where x=2)-coated silvered Teflon(R) FEP, and Z-93P witness samples were exposed to the combined environments of atomic oxygen and VLTV radiation to determine optical properties changes due to these simulated ISS environmental effects. This test verified the durability of these materials in the absence of contaminants.

  7. Radiation chemistry for modern nuclear energy development

    NASA Astrophysics Data System (ADS)

    Chmielewski, Andrzej G.; Szołucha, Monika M.

    2016-07-01

    Radiation chemistry plays a significant role in modern nuclear energy development. Pioneering research in nuclear science, for example the development of generation IV nuclear reactors, cannot be pursued without chemical solutions. Present issues related to light water reactors concern radiolysis of water in the primary circuit; long-term storage of spent nuclear fuel; radiation effects on cables and wire insulation, and on ion exchangers used for water purification; as well as the procedures of radioactive waste reprocessing and storage. Radiation effects on materials and enhanced corrosion are crucial in current (II/III/III+) and future (IV) generation reactors, and in waste management, deep geological disposal and spent fuel reprocessing. The new generation of reactors (III+ and IV) impose new challenges for radiation chemists due to their new conditions of operation and the usage of new types of coolant. In the case of the supercritical water-cooled reactor (SCWR), water chemistry control may be the key factor in preventing corrosion of reactor structural materials. This paper mainly focuses on radiation effects on long-term performance and safety in the development of nuclear power plants.

  8. 14 CFR 27.685 - Control system details.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... material used as a bearing: (1) 3.33 for push-pull systems other than ball and roller bearing systems. (2... must be means to prevent the slapping of cables or tubes against other parts. (d) Cable systems must be designed as follows: (1) Cables, cable fittings, turnbuckles, splices, and pulleys must be of an acceptable...

  9. 14 CFR 27.685 - Control system details.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... material used as a bearing: (1) 3.33 for push-pull systems other than ball and roller bearing systems. (2... must be means to prevent the slapping of cables or tubes against other parts. (d) Cable systems must be designed as follows: (1) Cables, cable fittings, turnbuckles, splices, and pulleys must be of an acceptable...

  10. 14 CFR 27.685 - Control system details.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... material used as a bearing: (1) 3.33 for push-pull systems other than ball and roller bearing systems. (2... must be means to prevent the slapping of cables or tubes against other parts. (d) Cable systems must be designed as follows: (1) Cables, cable fittings, turnbuckles, splices, and pulleys must be of an acceptable...

  11. 14 CFR 29.685 - Control system details.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... ultimate bearing strength of the softest material used as a bearing: (1) 3.33 for push-pull systems other... must be means to prevent the slapping of cables or tubes against other parts. (d) Cable systems must be designed as follows: (1) Cables, cable fittings, turnbuckles, splices, and pulleys must be of an acceptable...

  12. 14 CFR 29.685 - Control system details.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... ultimate bearing strength of the softest material used as a bearing: (1) 3.33 for push-pull systems other... must be means to prevent the slapping of cables or tubes against other parts. (d) Cable systems must be designed as follows: (1) Cables, cable fittings, turnbuckles, splices, and pulleys must be of an acceptable...

  13. 14 CFR 29.685 - Control system details.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... ultimate bearing strength of the softest material used as a bearing: (1) 3.33 for push-pull systems other... must be means to prevent the slapping of cables or tubes against other parts. (d) Cable systems must be designed as follows: (1) Cables, cable fittings, turnbuckles, splices, and pulleys must be of an acceptable...

  14. 46 CFR 111.60-6 - Fiber optic cable.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Fiber optic cable. 111.60-6 Section 111.60-6 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-6 Fiber optic cable. Each fiber optic cable must— (a) Be...

  15. 46 CFR 111.60-6 - Fiber optic cable.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Fiber optic cable. 111.60-6 Section 111.60-6 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-6 Fiber optic cable. Each fiber optic cable must— (a) Be...

  16. 46 CFR 111.60-6 - Fiber optic cable.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Fiber optic cable. 111.60-6 Section 111.60-6 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-6 Fiber optic cable. Each fiber optic cable must— (a) Be...

  17. 46 CFR 111.60-6 - Fiber optic cable.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Fiber optic cable. 111.60-6 Section 111.60-6 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-6 Fiber optic cable. Each fiber optic cable must— (a) Be...

  18. 46 CFR 111.60-6 - Fiber optic cable.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Fiber optic cable. 111.60-6 Section 111.60-6 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Wiring Materials and Methods § 111.60-6 Fiber optic cable. Each fiber optic cable must— (a) Be...

  19. High-performance, lightweight coaxial cable from carbon nanotube conductors.

    PubMed

    Jarosz, Paul R; Shaukat, Aalyia; Schauerman, Christopher M; Cress, Cory D; Kladitis, Paul E; Ridgley, Richard D; Landi, Brian J

    2012-02-01

    Coaxial cables have been constructed with carbon nanotube (CNT) materials serving as both the inner and outer conductors. Treatment of the CNT outer and inner conductors with KAuBr(4) was found to significantly reduce the attenuation of these cables, which demonstrates that chemical agents can be used to improve power transmission through CNT networks at high frequencies (150 kHz-3 GHz). For cables constructed with a KAuBr(4)-treated CNT outer conductor, power attenuation per length approaches parity with cables constructed from metallic conductors at significantly lower weight per length (i.e., 7.1 g/m for CNT designs compared to 38.8 g/m for an RG-58 design). A relationship between the thickness of the CNT outer conductor and the cable attenuation was observed and used to estimate the effective skin depth at high frequency. These results establish reliable, reproducible methods for the construction of coaxial cables from CNT materials that can facilitate further investigation of their performance in high-frequency transmission structures, and highlight a specific opportunity for significant reduction in coaxial cable mass.

  20. Apollo/Saturn C00.00.19.3 operations and maintenance. Cathodic protection of communication cables

    NASA Technical Reports Server (NTRS)

    1972-01-01

    Operating and maintenance instructions for cathodic protection of communication cables at the Cape Kennedy Launch Complex are presented. The system is designed to prevent or arrest corrosion of communication cables buried in soil or submerged in water by impressing sufficient direct current from the rectifier through the anodes to the cable. This process neutralizes or counteracts current flowing from the cable into the soil or water, thus preventing or arresting corrosion of the cable sheath material.

  1. New Technologies for Repairing Aging Cables in Nuclear Power Plants: M3LW-14OR0404015 Cable Rejuvenation Report

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Simmons, Kevin L.; Fifield, Leonard S.; Westman, Matthew P.

    The goal of this project is to conceptually demonstrate techniques to repair cables that have degraded through subjection to long-term thermal and radiation exposure in nuclear power plants. In fiscal year 2014 (FY14) we focused on commercially available ethylene-propylene rubber (EPR) as the relevant test material, isolated a high surface area form of the EPR material to facilitate chemical treatment screening and charaterization, and measured chemical changes in the material due to aging and treatment using Fourier Transfrom Infrared (FTIR) spectroscopy.

  2. Assessment of Cable Aging Equipment, Status of Acquired Materials, and Experimental Matrix at the Pacific Northwest National Laboratory

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Fifield, Leonard S.; Westman, Matthew P.; Zwoster, Andy

    2015-03-30

    The need for increased understanding of the aging and degradation behavior for polymer components of nuclear power plant electrical cables is described in this report. The highest priority materials for study and the resources available at PNNL for these studies are also described. The anticipated outcomes of the PNNL work described are : improved understanding of appropriate accelerated aging conditions, improved knowledge of correlation between observable aging indicators and cable condition in support of advanced non-destructive evaluation methods, and practical knowledge of condition-based cable lifetime prediction.

  3. Apparatus producing constant cable tension for intermittent demand

    DOEpatents

    Lauritzen, T.

    1984-05-23

    This invention relates to apparatus for producing constant tension in cable or the like when it is unreeled and reeled from a drum or spool under conditions of intermittent demand. The invention is particularly applicable to the handling of superconductive cable, but the invention is also applicable to the unreeling and reeling of other strands, such as electrical cable, wire, cord, other cables, fish line, wrapping paper and numerous other materials.

  4. A multi-material topology optimization approach for wrinkle-free design of cable-suspended membrane structures

    NASA Astrophysics Data System (ADS)

    Luo, Yangjun; Niu, Yanzhuang; Li, Ming; Kang, Zhan

    2017-06-01

    In order to eliminate stress-related wrinkles in cable-suspended membrane structures and to provide simple and reliable deployment, this study presents a multi-material topology optimization model and an effective solution procedure for generating optimal connected layouts for membranes and cables. On the basis of the principal stress criterion of membrane wrinkling behavior and the density-based interpolation of multi-phase materials, the optimization objective is to maximize the total structural stiffness while satisfying principal stress constraints and specified material volume requirements. By adopting the cosine-type relaxation scheme to avoid the stress singularity phenomenon, the optimization model is successfully solved through a standard gradient-based algorithm. Four-corner tensioned membrane structures with different loading cases were investigated to demonstrate the effectiveness of the proposed method in automatically finding the optimal design composed of curved boundary cables and wrinkle-free membranes.

  5. Using of Aerogel to Improve Thermal Insulating Properties of Windows

    NASA Astrophysics Data System (ADS)

    Valachova, Denisa; Zdrazilova, Nada; Panovec, Vladan; Skotnicova, Iveta

    2018-06-01

    For the best possible thermal-technical properties of building structures it is necessary to use materials with very low thermal conductivity. Due to the increasing thermal-technical requirements for building structures, the insulating materials are developed. One of the modern thermal insulating materials is so-called aerogel. Unfortunately, this material is not used in the field of external thermal insulation composite systems because of its price and its properties. The aim of this paper is to present possibilities of using this insulating material in the civil engineering - specifically a usage of aerogel in the production of windows.

  6. A Protocol for Lifetime Energy and Environmental Impact Assessment of Building Insulation Materials

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Shrestha, Som S; Biswas, Kaushik; Desjarlais, Andre Omer

    This article describes a proposed protocol that is intended to provide a comprehensive list of factors to be considered in evaluating the direct and indirect environmental impacts of building insulation materials, as well as detailed descriptions of standardized calculation methodologies to determine those impacts. The energy and environmental impacts of insulation materials can generally be divided into two categories: (1) direct impact due to the embodied energy of the insulation materials and other factors, and (2) indirect or environmental impacts avoided as a result of reduced building energy use due to addition of insulation. Standards and product category rules existmore » that provide guidelines about the life cycle assessment (LCA) of materials, including building insulation products. However, critical reviews have suggested that these standards fail to provide complete guidance to LCA studies and suffer from ambiguities regarding the determination of the environmental impacts of building insulation and other products. The focus of the assessment protocol described here is to identify all factors that contribute to the total energy and environmental impacts of different insulation products and, more importantly, provide standardized determination methods that will allow comparison of different insulation material types. Further, the intent is not to replace current LCA standards but to provide a well-defined, easy-to-use comparison method for insulation materials using existing LCA guidelines.« less

  7. QM-8 field joint protection system, volume 7

    NASA Technical Reports Server (NTRS)

    Hale, Elgie

    1989-01-01

    The pre-launch functioning data of the Field Joint Protection System (JPS) used on QM-8 are presented. Also included is the post fire condition of the JPS components following the test firing of the motor. The JPS components are: field joint heaters; field joint sensors; field joint moisture seal; moisture seal kevlar retaining straps; field joint external extruded cork insulation; vent valve; power cables; and igniter heater.

  8. Mitigation of Mains Disturbances.

    DTIC Science & Technology

    1987-11-01

    cause of disturbance, which is of great significance, is the high-altitude electromagnetic pulse ( HEMP ) that illuminates overhead power lines. In...demonstration may leave a permanent burn mark onI the plastic insulation at the outlet.) A lightning strike raises the potential of the earth ground at...bunch the input and output cords together and secure them with a tight plastic cable tie. UPS Temporary loss of mains power can be avoided by using an

  9. High-Density Terminal Box for Testing Wire Harness

    NASA Technical Reports Server (NTRS)

    Pierce, W. B.; Collins, W. G.

    1982-01-01

    Compact terminal box provides access to complex wiring harnesses for testing. Box accommodates more than twice as many wires as previous boxes. Box takes in wires via cable connectors and distributes them to contacts on box face. Instead of separate insulated jacks in metal face panel, box uses pairs of small military-standard metal sockets in precision-drilled plastic panel. Shorting plug provides continuity for wires when not being tested.

  10. Auto-Detection of Partial Discharges in Power Cables by Descrete Wavelet Transform

    NASA Astrophysics Data System (ADS)

    Yasuda, Yoh; Hara, Takehisa; Urano, Koji; Chen, Min

    One of the serious problems that may happen in power XLPE cables is destruction of insulator. The best and conventional way to prevent such a crucial accident is generally supposed to ascertain partial corona discharges occurring at small void in organic insulator. However, there are some difficulties to detect those partial discharges because of existence of external noises in detected data, whose patterns are hardly identified at a glance. By the reason of the problem, there have been a number of researches on the way of development to accomplish detecting partial discharges by employing neural network (NN) system, which is widely known as the system for pattern recognition. We have been developing the NN system of the auto-detection for partial discharges, which we actually input numerical data of waveform itself into and obtained appropriate performance from. In this paper, we employed Descrete Wavelet Transform (DWT) to acquire more detailed transformed data in order to put them into the NN system. Employing DWT, we became able to express the waveform data in time-frequency space, and achieved effective detectiton of partial discharges by NN system. We present here the results using DWT analysis for partial discharges and noise signals which we obtained actually. Moreover, we present results out of the NN system which were dealt with those transformed data.

  11. Multilayer Insulation Material Guidelines

    NASA Technical Reports Server (NTRS)

    Finckenor, M. M.; Dooling, D.

    1999-01-01

    Multilayer Insulation Material Guidelines provides data on multilayer insulation materials used by previous spacecraft such as Spacelab and the Long-Duration Exposure Facility and outlines other concerns. The data presented in the document are presented for information only. They can be used as guidelines for multilayer insulation design for future spacecraft provided the thermal requirements of each new design and the environmental effects on these materials are taken into account.

  12. Measured and Predicted Radiation-Induced Currents in Semirigid Coaxial Cables.

    DTIC Science & Technology

    1977-10-11

    plasma focus device. Semirigid cables of different size, material, and impedance were tested. Minute gaps and conductor flashings were found to be dominant factors affecting cable response. Response predictions provided by the MCCABE computer code closely correlated with the experimental measurements. Design of low-response semirigid cables matching the metal and dielectric electron emission is discussed.

  13. Airflow Resistance of Loose-Fill Mineral Fiber Insulations in Retrofit Applications

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Schumacher, C. J.; Fox, M. J.; Lstiburek, J.

    2015-02-01

    This report expands on Building America Report 1109 by applying the experimental apparatus and test method to dense-pack retrofit applications using mineral fiber insulation materials. Three fiber glass insulation materials and one stone wool insulation material were tested, and the results compared to the cellulose results from the previous study.

  14. Carbon nanotube wires and cables: Near-term applications and future perspectives

    NASA Astrophysics Data System (ADS)

    Jarosz, Paul; Schauerman, Christopher; Alvarenga, Jack; Moses, Brian; Mastrangelo, Thomas; Raffaelle, Ryne; Ridgley, Richard; Landi, Brian

    2011-11-01

    Wires and cables are essential to modern society, and opportunities exist to develop new materials with reduced resistance, mass, and/or susceptibility to fatigue. This article describes how carbon nanotubes (CNTs) offer opportunities for integration into wires and cables for both power and data transmission due to their unique physical and electronic properties. Macroscopic CNT wires and ribbons are presently shown as viable replacements for metallic conductors in lab-scale demonstrations of coaxial, USB, and Ethernet cables. In certain applications, such as the outer conductor of a coaxial cable, CNT materials may be positioned to displace metals to achieve substantial benefits (e.g. reduction in cable mass per unit length (mass/length) up to 50% in some cases). Bulk CNT materials possess several unique properties which may offer advantages over metallic conductors, such as flexure tolerance and environmental stability. Specifically, CNT wires were observed to withstand greater than 200,000 bending cycles without increasing resistivity. Additionally, CNT wires exhibit no increase in resistivity after 80 days in a corrosive environment (1 M HCl), and little change in resistivity with temperature (<1% from 170-330 K). This performance is superior to conventional metal wires and truly novel for a wiring material. However, for CNTs to serve as a full replacement for metals, the electrical conductivity of CNT materials must be improved. Recently, the conductivity of a CNT wire prepared through simultaneous densification and doping has exceeded 1.3 × 106 S/m. This level of conductivity brings CNTs closer to copper (5.8 × 107 S/m) and competitive with some metals (e.g. gold) on a mass-normalized basis. Developments in manipulation of CNT materials (e.g. type enrichment, doping, alignment, and densification) have shown progress towards this goal. In parallel with efforts to improve bulk conductivity, integration of CNT materials into cabling architectures will require development in electrical contacting. Several methods for contacting bulk CNT materials to metals are demonstrated, including mechanical crimping and ultrasonic bonding, along with a method for reducing contact resistance by tailoring the CNT-metal interface via electroless plating. Collectively, these results summarize recent progress in CNT wiring technologies and illustrate that nanoscale conductors may become a disruptive technology in cabling designs.

  15. Carbon nanotube wires and cables: near-term applications and future perspectives.

    PubMed

    Jarosz, Paul; Schauerman, Christopher; Alvarenga, Jack; Moses, Brian; Mastrangelo, Thomas; Raffaelle, Ryne; Ridgley, Richard; Landi, Brian

    2011-11-01

    Wires and cables are essential to modern society, and opportunities exist to develop new materials with reduced resistance, mass, and/or susceptibility to fatigue. This article describes how carbon nanotubes (CNTs) offer opportunities for integration into wires and cables for both power and data transmission due to their unique physical and electronic properties. Macroscopic CNT wires and ribbons are presently shown as viable replacements for metallic conductors in lab-scale demonstrations of coaxial, USB, and Ethernet cables. In certain applications, such as the outer conductor of a coaxial cable, CNT materials may be positioned to displace metals to achieve substantial benefits (e.g. reduction in cable mass per unit length (mass/length) up to 50% in some cases). Bulk CNT materials possess several unique properties which may offer advantages over metallic conductors, such as flexure tolerance and environmental stability. Specifically, CNT wires were observed to withstand greater than 200,000 bending cycles without increasing resistivity. Additionally, CNT wires exhibit no increase in resistivity after 80 days in a corrosive environment (1 M HCl), and little change in resistivity with temperature (<1% from 170-330 K). This performance is superior to conventional metal wires and truly novel for a wiring material. However, for CNTs to serve as a full replacement for metals, the electrical conductivity of CNT materials must be improved. Recently, the conductivity of a CNT wire prepared through simultaneous densification and doping has exceeded 1.3 × 10(6) S/m. This level of conductivity brings CNTs closer to copper (5.8 × 10(7) S/m) and competitive with some metals (e.g. gold) on a mass-normalized basis. Developments in manipulation of CNT materials (e.g. type enrichment, doping, alignment, and densification) have shown progress towards this goal. In parallel with efforts to improve bulk conductivity, integration of CNT materials into cabling architectures will require development in electrical contacting. Several methods for contacting bulk CNT materials to metals are demonstrated, including mechanical crimping and ultrasonic bonding, along with a method for reducing contact resistance by tailoring the CNT-metal interface via electroless plating. Collectively, these results summarize recent progress in CNT wiring technologies and illustrate that nanoscale conductors may become a disruptive technology in cabling designs.

  16. Evaluation of Cable Harness Post-Installation Testing. Part B

    NASA Technical Reports Server (NTRS)

    King, M. S.; Iannello, C. J.

    2011-01-01

    The Cable Harness Post-Installation Testing Report was written in response to an action issued by the Ares Project Control Board (PCB). The action for the Ares I Avionics & Software Chief Engineer and the Avionics Integration and Vehicle Systems Test Work Breakdown Structure (WBS) Manager in the Vehicle Integration Office was to develop a set of guidelines for electrical cable harnesses. Research showed that post-installation tests have been done since the Apollo era. For Ares I-X, the requirement for post-installation testing was removed to make it consistent with the avionics processes used on the Atlas V expendable launch vehicle. Further research for the report involved surveying government and private sector launch vehicle developers, military and commercial aircraft, spacecraft developers, and harness vendors. Responses indicated crewed launch vehicles and military aircraft perform post-installation tests. Key findings in the report were as follows: Test requirements identify damage, human-rated vehicles should be tested despite the identification of statistically few failures, data does not support the claim that post-installation testing damages the harness insulation system, and proper planning can reduce overhead associated with testing. The primary recommendation of the report is for the Ares projects to retain the practice of post-fabrication and post-installation cable harness testing.

  17. Plasmonic nanorod arrays of a two-segment dimer and a coaxial cable with 1 nm gap for large field confinement and enhancement.

    PubMed

    Cheng, Zi-Qiang; Nan, Fan; Yang, Da-Jie; Zhong, Yu-Ting; Ma, Liang; Hao, Zhong-Hua; Zhou, Li; Wang, Qu-Quan

    2015-01-28

    Seeking plasmonic nanostructures with large field confinement and enhancement is significant for photonic and electronic nanodevices with high sensitivity, reproducibility, and tunability. Here, we report the synthesis of plasmonic arrays composed of two-segment dimer nanorods and coaxial cable nanorods with ∼1 nm gap insulated by a self-assembled Raman molecule monolayer. The gap-induced plasmon coupling generates an intense field in the gap region of the dimer junction and the cable interlayer. As a result, the longitudinal plasmon resonance of nanorod arrays with high tunability is obviously enhanced. Most interestingly, the field enhancement of dimer nanorod arrays can be tuned by the length ratio L1/L2 of the two segments, and the maximal enhancement appears at L1/L2 = 1. In that case, the two-photon luminescence (TPL) of dimer nanorod arrays and the Raman intensity in the dimer junction is enhanced by 27 and 30 times, respectively, under resonant excitation. In the same way, the Raman intensity in the gap region is enhanced 16 times for the coaxial cable nanorod arrays. The plasmonic nanorod arrays synthesized by the facile method, having tunable plasmon properties and large field enhancement, indicate an attractive pathway to the photonic nanodevices.

  18. New insulation attachment method eliminates compatibility bondline stresses

    NASA Technical Reports Server (NTRS)

    Schneider, W. C.

    1975-01-01

    Auger-shaped single-point fastener attaches rigid surface insulation tiles to orbiter shuttle spacecraft. Method can be used to bond wide variety of materials, including insulation, elastomers, and fibrous materials. Since insulation is attached at only one point, insulation and structure are free to form without inducing bond separation.

  19. Polymer Coating of Carbon Nanotube Fibers for Electric Microcables

    PubMed Central

    Alvarez, Noe T.; Ochmann, Timothy; Kienzle, Nicholas; Ruff, Brad; Haase, Mark R.; Hopkins, Tracy; Pixley, Sarah; Mast, David; Schulz, Mark J.; Shanov, Vesselin

    2014-01-01

    Carbon nanotubes (CNTs) are considered the most promising candidates to replace Cu and Al in a large number of electrical, mechanical and thermal applications. Although most CNT industrial applications require macro and micro size CNT fiber assemblies, several techniques to make conducting CNT fibers, threads, yarns and ropes have been reported to this day, and improvement of their electrical and mechanical conductivity continues. Some electrical applications of these CNT conducting fibers require an insulating layer for electrical insulation and protection against mechanical tearing. Ideally, a flexible insulator such as hydrogenated nitrile butadiene rubber (HNBR) on the CNT fiber can allow fabrication of CNT coils that can be assembled into lightweight, corrosion resistant electrical motors and transformers. HNBR is a largely used commercial polymer that unlike other cable-coating polymers such as polyvinyl chloride (PVC), it provides unique continuous and uniform coating on the CNT fibers. The polymer coated/insulated CNT fibers have a 26.54 μm average diameter—which is approximately four times the diameter of a red blood cell—is produced by a simple dip-coating process. Our results confirm that HNBR in solution creates a few microns uniform insulation and mechanical protection over a CNT fiber that is used as the electrically conducting core. PMID:28344254

  20. Polymer Coating of Carbon Nanotube Fibers for Electric Microcables.

    PubMed

    Alvarez, Noe T; Ochmann, Timothy; Kienzle, Nicholas; Ruff, Brad; Haase, Mark R; Hopkins, Tracy; Pixley, Sarah; Mast, David; Schulz, Mark J; Shanov, Vesselin

    2014-11-04

    Carbon nanotubes (CNTs) are considered the most promising candidates to replace Cu and Al in a large number of electrical, mechanical and thermal applications. Although most CNT industrial applications require macro and micro size CNT fiber assemblies, several techniques to make conducting CNT fibers, threads, yarns and ropes have been reported to this day, and improvement of their electrical and mechanical conductivity continues. Some electrical applications of these CNT conducting fibers require an insulating layer for electrical insulation and protection against mechanical tearing. Ideally, a flexible insulator such as hydrogenated nitrile butadiene rubber (HNBR) on the CNT fiber can allow fabrication of CNT coils that can be assembled into lightweight, corrosion resistant electrical motors and transformers. HNBR is a largely used commercial polymer that unlike other cable-coating polymers such as polyvinyl chloride (PVC), it provides unique continuous and uniform coating on the CNT fibers. The polymer coated/insulated CNT fibers have a 26.54 μm average diameter-which is approximately four times the diameter of a red blood cell-is produced by a simple dip-coating process. Our results confirm that HNBR in solution creates a few microns uniform insulation and mechanical protection over a CNT fiber that is used as the electrically conducting core.

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