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Sample records for carbon-fiber reinforced metal

  1. Metal-bonded, carbon fiber-reinforced composites

    DOEpatents

    Sastri, Suri A.; Pemsler, J. Paul; Cooke, Richard A.; Litchfield, John K.; Smith, Mark B.

    1996-01-01

    Metal bonded carbon fiber-reinforced composites are disclosed in which the metal and the composite are strongly bound by (1) providing a matrix-depleted zone in the composite of sufficient depth to provide a binding site for the metal to be bonded and then (2) infiltrating the metal into the matrix-free zone to fill a substantial portion of the zone and also provide a surface layer of metal, thereby forming a strong bond between the composite and the metal. The invention also includes the metal-bound composite itself, as well as the provision of a coating over the metal for high-temperature performance or for joining to other such composites or to other substrates.

  2. Metal-bonded, carbon fiber-reinforced composites

    DOEpatents

    Sastri, S.A.; Pemsler, J.P.; Cooke, R.A.; Litchfield, J.K.; Smith, M.B.

    1996-03-05

    Metal bonded carbon fiber-reinforced composites are disclosed in which the metal and the composite are strongly bound by (1) providing a matrix-depleted zone in the composite of sufficient depth to provide a binding site for the metal to be bonded and then (2) infiltrating the metal into the matrix-free zone to fill a substantial portion of the zone and also provide a surface layer of metal, thereby forming a strong bond between the composite and the metal. The invention also includes the metal-bound composite itself, as well as the provision of a coating over the metal for high-temperature performance or for joining to other such composites or to other substrates. 2 figs.

  3. Deformation behavior of FRP-metal composites locally reinforced with carbon fibers

    NASA Astrophysics Data System (ADS)

    Scholze, M.; Kolonko, A.; Lindner, T.; Lampke, T.; Helbig, F.

    2016-03-01

    This study investigates variations of hybrid laminates, consisting of one aluminum sheet and a unidirectional glass fiber (GF) reinforced polyamide 6 (PA6) basic structure with partial carbon fiber (CF) reinforcement. To create these heterogeneous FRP laminates, it is necessary to design and produce semi-finished textile-based products. Moreover, a warp knitting machine in conjunction with a warp thread offset unit was used to generate bionic inspired compounds. By the variation of stacking prior to the consolidation process of the hybrid laminate, an oriented CF reinforcement at the top and middle layer of the FRP is realized. In both cases the GFRP layer prevents contact between the aluminum and carbon fibers. In so doing, the high strength of carbon fibers can be transferred to the hybrid laminate in load directions with an active prevention of contact corrosion. The interface strength between thermoplastic and metal component was improved by a thermal spray coating on the aluminum sheet. Because of the high surface roughness and porosity, mechanical interlock was used to provide high interface strength without bonding agents between both components. The resulting mechanical properties of the hybrid laminates are evaluated by three point bending tests in different load directions. The effect of local fiber orientation and layer positioning on failure and deformation mechanism is additionally investigated by digital image correlation (DIC).

  4. Thermal Infrared Reflective Metal Oxide Sol-Gel Coatings for Carbon Fiber Reinforced Composite Structures

    NASA Astrophysics Data System (ADS)

    Richard, Brandon Demar

    Recent trends in composite research include the development of structural materials with multiple functionalities. In new studies, novel materials are being designed, developed, modified, and implemented into composite designs. Typically, an increase in functionality requires additional material phases within one system. The presence of excessive phases can result in deterioration of individual or overall properties. True multi-functional materials must maintain all properties at or above the minimum operating limit. In this project, samples of antimony and cobalt-doped tin oxide (ATO(Co2O 3)) sol-gel solutions are used to coat carbon fibers and are heat treated at a temperature range of 200 - 500 °C. Results from this research are used to model the implementation of sol-gel coatings into carbon fiber reinforced multifunctional composite systems. This research presents a novel thermo-responsive sol-gel/ (dopant) combination and evaluation of the actuating responses (reflectivity and surface heat dissipation) due to various heat treatment temperatures. While ATO is a well-known transparent conductive material, the implementation of ATO on carbon fibers for infrared thermal reflectivity has not been examined. These coatings serve as actuators capable of reflecting thermal infrared radiation in the near infrared wavelengths of 0.7-1.2 μm. By altering the level of Co2O3 and heat treatment temperatures, optimal optical properties are obtained. While scanning electron microscopy (SEM) is used for imaging, electron diffraction spectroscopy (EDS) is used to verify the compounds present in the coatings. Fourier transform infrared (FT-IR) spectroscopy was performed to analyze the chemical bonds and reflectivity in the infrared spectra after the heat treatments. Total reflection and angle-dependent reflectivity measurements were performed on the coatings in the wavelengths of 0.7-2 μm. Laser induced damage threshold testing was done to investigate the dielectric breakdown

  5. [Fusion implants of carbon fiber reinforced plastic].

    PubMed

    Früh, H J; Liebetrau, A; Bertagnoli, R

    2002-05-01

    Carbon fiber reinforced plastics (CFRP) are used in the medical field when high mechanical strength, innovative design, and radiolucency (see spinal fusion implants) are needed. During the manufacturing process of the material CFRP carbon fibers are embedded into a resin matrix. This resin material could be thermoset (e.g., epoxy resin EPN/DDS) or thermoplastic (e.g., PEAK). CFRP is biocompatible, radiolucent, and has higher mechanical capabilities compared to other implant materials. This publication demonstrates the manufacturing process of fusion implants made of a thermoset matrix system using a fiber winding process. The material has been used clinically since 1994 for fusion implants of the cervical and lumbar spine. The results of the fusion systems CORNERSTONE-SR C (cervical) and UNION (lumbar) showed no implant-related complications. New implant systems made of this CFRP material are under investigation and are presented.

  6. Radiation effects on carbon fiber reinforced thermoplastics

    SciTech Connect

    Sasuga, Tsuneo; Udagawa, Akira; Seguchi, Tadao

    1993-12-31

    Polyether-ether-ketone (PEEK) and a newly developed thermoplastic polyimide ``new-TPI`` were applied to carbon fiber reinforced plastic (CFRP) as a matrix resin. PEEK and new-TPI showed excellent resistance over 50 MGy to electron irradiation and the crosslinking proceeded predominantly by irradiation. The changes in mechanical properties induced by electron irradiation of the CFRP with the two resins were examined at various temperatures. The flexural strength and modulus measured at {minus}196 and 25{degree}C were scarcely affected up to 120 MGy and both the values measured at high temperature were increased with dose.

  7. Experimental Behavior of Carbon Fiber Reinforced Isolators

    SciTech Connect

    Russo, Gaetano; Pauletta, Margherita; Cortesia, Andrea; Dal Bianco, Alberto

    2008-07-08

    This paper describes an investigation on the experimental behavior of innovative elastomeric isolators reinforced by carbon fiber fabrics. These fabrics are very much lighter than steel plates used in conventional isolators and able to transfer to the adjacent elastomer layers tangential stresses adequate to oppose the transversal deformation of rubber under vertical loads. The isolators are not bonded to the sub- and super-structure (elimination of the steel end-plates), hence their weight and cost are reduced. The experimental investigation is carried out on small-scale isolator prototypes reinforced by quadridirectional carbon fiber fabrics. The isolators are subjected to the following qualification tests prescribed by the Italian Code 'Ordinanza 3274' for steel reinforced isolators: 1) 'Static assessment of the compression stiffness'; 2) 'Static assessment of the shear modulus G'; 3) 'Dynamic assessment of the dynamic shear modulus G{sub din} and of the damping coefficient {xi}; 4) 'Assessment of the G{sub din}-{gamma} and {xi}-{gamma} diagrams by means of dynamic tests'; 5) 'Assessment of creep characteristics'; 6) 'Evaluation of the capacity of sustaining at least 10 cycles'. As a result of the tests, the isolators survived large shear strains, comparable to those expected for conventional isolators.

  8. Stronger Carbon Fibers for Reinforced Plastics

    NASA Technical Reports Server (NTRS)

    Cagliostro, D. E.; Lerner, N. R.

    1983-01-01

    Process makes fibers 70 percent stronger at lower carbonization temperature. Stronger carbon fibers result from benzoic acid pretreatment and addition of acetylene to nitrogen carbonizing atmosphere. New process also makes carbon fibers of higher electrical resistance -- an important safety consideration.

  9. [Carbon fiber-reinforced plastics as implant materials].

    PubMed

    Bader, R; Steinhauser, E; Rechl, H; Siebels, W; Mittelmeier, W; Gradinger, R

    2003-01-01

    Carbon fiber-reinforced plastics have been used clinically as an implant material for different applications for over 20 years.A review of technical basics of the composite materials (carbon fibers and matrix systems), fields of application,advantages (e.g., postoperative visualization without distortion in computed and magnetic resonance tomography), and disadvantages with use as an implant material is given. The question of the biocompatibility of carbon fiber-reinforced plastics is discussed on the basis of experimental and clinical studies. Selected implant systems made of carbon composite materials for treatments in orthopedic surgery such as joint replacement, tumor surgery, and spinal operations are presented and assessed. Present applications for carbon fiber reinforced plastics are seen in the field of spinal surgery, both as cages for interbody fusion and vertebral body replacement.

  10. Shear transfer in concrete reinforced with carbon fibers

    NASA Astrophysics Data System (ADS)

    El-Mokadem, Khaled Mounir

    2001-10-01

    Scope and method of study. The research started with preliminary tests and studies on the behavior and effect of carbon fibers in different water solutions and mortar/concrete mixes. The research work investigated the use of CF in the production of concrete pipes and prestressed concrete double-tee sections. The research then focused on studying the effect of using carbon fibers on the direct shear transfer of sand-lightweight reinforced concrete push-off specimens. Findings and conclusions. In general, adding carbon fibers to concrete improved its tensile characteristics but decreased its compressive strength. The decrease in compressive strength was due to the decrease in concrete density as fibers act as three-dimensional mesh that entrapped air. The decrease in compressive strength was also due to the increase in the total surface area of non-cementitious material in the concrete. Sand-lightweight reinforced concrete push-off specimens with carbon fibers had lower shear carrying capacity than those without carbon fibers for the same cement content in the concrete. Current building codes and specifications estimate the shear strength of concrete as a ratio of the compressive strength. If applying the same principals then the ratio of shear strength to compressive strength for concrete reinforced with carbon fibers is higher than that for concrete without carbon fibers.

  11. Carbon fiber reinforced thermoplastic composites for future automotive applications

    NASA Astrophysics Data System (ADS)

    Friedrich, K.

    2016-05-01

    After a brief introduction to polymer composite properties and markets, the state of the art activities in the field of manufacturing of advanced composites for automotive applications are elucidated. These include (a) long fiber reinforced thermoplastics (LFT) for secondary automotive components, and (b) continuous carbon fiber reinforced thermosetting composites for car body applications. It is followed by future possibilities of carbon fiber reinforced thermoplastic composites for e.g. (i) crash elements, (ii) racing car seats, and (iii) production and recycling of automotive fenders.

  12. Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

    NASA Technical Reports Server (NTRS)

    Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

    2015-01-01

    A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

  13. Carbon Fiber Reinforced Carbon Composite Valve for an Internal Combustion Engine

    NASA Technical Reports Server (NTRS)

    Rivers, H. Kevin (Inventor); Ransone, Philip O. (Inventor); Northam, G. Burton (Inventor)

    1999-01-01

    A carbon fiber reinforced carbon composite valve for internal combustion engines and the like formed of continuous carbon fibers throughout the valve's stem and head is disclosed. The valve includes braided carbon fiber material over axially aligned unidirectional carbon fibers forming a valve stem; the braided and unidirectional carbon fibers being broomed out at one end of the valve stem forming the shape of the valve head; the valve-shaped structure being densified and rigidized with a matrix of carbon containing discontinuous carbon fibers: and the finished valve being treated to resist oxidation. Also disclosed is a carbon matrix plug containing continuous and discontinuous carbon fibers and forming a net-shape valve head acting as a mandrel over which the unidirectional and braided carbon fibers are formed according to textile processes. Also disclosed are various preform valves and processes for making finished and preform carbon fiber reinforced carbon composite valves.

  14. Bisphenyl-Polymer/Carbon-Fiber-Reinforced Composite Compared to Titanium Alloy Bone Implant

    PubMed Central

    Petersen, Richard C.

    2014-01-01

    Aerospace/aeronautical thermoset bisphenyl-polymer/carbon-fiber-reinforced composites are considered as new advanced materials to replace metal bone implants. In addition to well-recognized nonpolar chemistry with related bisphenol-polymer estrogenic factors, carbon-fiber-reinforced composites can offer densities and electrical conductivity/resistivity properties close to bone with strengths much higher than metals on a per-weight basis. In vivo bone-marrow tests with Sprague-Dawley rats revealed far-reaching significant osseoconductivity increases from bisphenyl-polymer/carbon-fiber composites when compared to state-of-the-art titanium-6-4 alloy controls. Midtibial percent bone area measured from the implant surface increased when comparing the titanium alloy to the polymer composite from 10.5% to 41.6% at 0.8 mm, P < 10−4, and 19.3% to 77.7% at 0.1 mm, P < 10−8. Carbon-fiber fragments planned to occur in the test designs, instead of producing an inflammation, stimulated bone formation and increased bone integration to the implant. In addition, low-thermal polymer processing allows incorporation of minerals and pharmaceuticals for future major tissue-engineering potential. PMID:25553057

  15. Characterization of carbon fiber reinforced resin composites by the nanoindentation technique

    NASA Astrophysics Data System (ADS)

    Sun, Yuli; Zuo, Dunwen; Cao, Lianjing; Lu, Wenzhuang; Zhu, Yongwei; Li, Jun

    2013-08-01

    The mechanical properties of carbon fiber reinforced resin composites (CFRP) including the epoxy matrix, the carbon fiber and the interface of the carbon fiber/epoxy composites were investigated by means of nanoindentation technique. The hardness, Young's modulus of the components in CFRP were obtained. The results show that the hardness and Young's modulus have a gradient variation from the epoxy matrix to carbon fiber.

  16. Life Cycle Assessment of Carbon Fiber-Reinforced Polymer Composites

    SciTech Connect

    Das, Sujit

    2011-01-01

    Carbon fiber-reinforced polymer matrix composites is gaining momentum with the pressure to lightweight vehicles, however energy-intensity and cost remain some of the major barriers before this material could be used in large-scale automotive applications. A representative automotive part, i.e., a 30.8 kg steel floor pan having a 17% weight reduction potential with stringent cash performance requirements has been considered for the life cycle energy and emissions analysis based on the latest developments occurring in the precursor type (conventional textile-based PAN vs. renewable-based lignin), part manufacturing (conventional SMC vs. P4) and fiber recycling technologies. Carbon fiber production is estimated to be about 14 times more energy-intensive than conventional steel production, however life cycle primary energy use is estimated to be quite similar to the conventional part, i.e., 18,500 MJ/part, especially when considering the uncertainty in LCI data that exists from using numerous sources in the literature. Lignin P4 technology offers the most life cycle energy and CO2 emissions benefits compared to a conventional stamped steel technology. With a 20% reduction in energy use in the lignin conversion to carbon fiber and free availability of lignin as a by-product of ethanol and wood production, a 30% reduction in life cycle energy use could be obtained. A similar level of life cycle energy savings could also be obtained with a higher part weight reduction potential of 43%.

  17. Method of making carbon fiber-carbon matrix reinforced ceramic composites

    NASA Technical Reports Server (NTRS)

    Williams, Brian (Inventor); Benander, Robert (Inventor)

    2007-01-01

    A method of making a carbon fiber-carbon matrix reinforced ceramic composite wherein the result is a carbon fiber-carbon matrix reinforcement is embedded within a ceramic matrix. The ceramic matrix does not penetrate into the carbon fiber-carbon matrix reinforcement to any significant degree. The carbide matrix is a formed in situ solid carbide of at least one metal having a melting point above about 1850 degrees centigrade. At least when the composite is intended to operate between approximately 1500 and 2000 degrees centigrade for extended periods of time the solid carbide with the embedded reinforcement is formed first by reaction infiltration. Molten silicon is then diffused into the carbide. The molten silicon diffuses preferentially into the carbide matrix but not to any significant degree into the carbon-carbon reinforcement. Where the composite is intended to operate between approximately 2000 and 2700 degrees centigrade for extended periods of time such diffusion of molten silicon into the carbide is optional and generally preferred, but not essential.

  18. Defect depth measurement of carbon fiber reinforced polymers by thermography

    NASA Astrophysics Data System (ADS)

    Chen, Terry Y.; Chen, Jian-Lun

    2016-01-01

    Carbon fiber reinforced polymers has been widely used in all kind of the industries. However the internal defects can result in the change of material or mechanical properties, and cause safety problem. In this study, step-heating thermography is employed to measure the time series temperature distribution of composite plate. The principle of heat conduction in a flat plate with defect inside is introduced. A temperature separation criterion to determine the depth of defect inside the specimen is obtained experimentally. Applying this criterion to CFRP specimens with embedded defects, the depth of embedded defect in CFRP can be determined quite well from the time series thermograms obtained experimentally.

  19. Large-aperture active optical carbon fiber reinforced polymer mirror

    NASA Astrophysics Data System (ADS)

    Jungwirth, Matthew E. L.; Wilcox, Christopher C.; Wick, David V.; Baker, Michael S.; Hobart, Clinton G.; Milinazzo, Jared J.; Robichaud, Joseph; Romeo, Robert C.; Martin, Robert N.; Ballesta, Jerome; Lavergne, Emeric; Dereniak, Eustace L.

    2013-05-01

    An active reflective component can change its focal length by physically deforming its reflecting surface. Such elements exist at small apertures, but have yet to be fully realized at larger apertures. This paper presents the design and initial results of a large-aperture active mirror constructed of a composite material called carbon fiber reinforced polymer (CFRP). The active CFRP mirror uses a novel actuation method to change radius of curvature, where actuators press against two annular rings placed on the mirror's back. This method enables the radius of curvature to increase from 2000mm to 2010mm. Closed-loop control maintains good optical performance of 1.05 waves peak-to-valley (with respect to a HeNe laser) when the active CFRP mirror is used in conjunction with a commercial deformable mirror.

  20. Carbon fiber-reinforced carbon as a potential implant material.

    PubMed

    Adams, D; Williams, D F; Hill, J

    1978-01-01

    A carbon fiber-reinforced carbon is being evaluated as a promising implant material. In a unidirectional composite, high strengths (1200 MN/m2 longitudinal flexural strength) and high modulus (140 GN/m2 flexural modulus) may be obtained with an interlaminar shear strength of 18 MN/m2. Alternatively, layers of fibers may be laid in two directions to give more isotopic properties. The compatibility of the material with bone has been studied by implanting specimens in holes drilled in rat femora. For a period of up to 8 weeks, a thin layer of fibrous tissue bridged the gap between bone and implant; but this tissue mineralizes and by 10 weeks, bone can be observed adjacent to the implant, giving firm fixation. Potential applications include endosseous dental implants where a greater strength in the neck than that provided by unreinforced carbon would be advantageous.

  1. Reinforcement of timber beams with carbon fibers reinforced plastics

    NASA Astrophysics Data System (ADS)

    Gugutsidze, G.; Draškovič, F.

    2010-06-01

    Wood is a polymeric material with many valuable features and which also lacks some negative features. In order to keep up with high construction rates and the minimization of negative effects, wood has become one of the most valuable materials in modern engineering. But the use of timber material economically is also an actual problem in order to protect the environment and improve natural surroundings. A panel of scientists is interested in solving these problems and in creating rational structures, where timber can be used efficiently. These constructions are as follows: glue-laminated (gluelam), composed and reinforced wooden constructions. Composed and reinforced wooden constructions are examined less, but according to researches already carried out, it is clear that significant work can be accomplished in creating rational, highly effective and economic timber constructions. The paper deals with research on the formation of composed fiber-reinforced beams (CFRP) made of timber and provide evidence of their effectiveness. The aim of the paper is to investigate cross-bending of CFRP-reinforced gluelaminated timber beams. According to the results we were able to determine the additional effectiveness of reinforcement with CFRP (which depends on the CFRP material's quality, quantity and module of elasticity) on the mechanical features of timber and a whole beam.

  2. Effects of EB irradiation on stress-strain curves for carbon fiber reinforced composite materials

    NASA Astrophysics Data System (ADS)

    Kobayashi, H.; Yamada, K.; Mizutani, A.; Uchida, N.; Tanaka, K.; Nishi, Yoshitake

    2004-02-01

    In order to evaluate influence of electron beam (EB) irradiation on elasticity and stress- strain curve of composite materials reinforced by carbon fiber (CF), carbon fiber reinforced polymer (CFRP) and carbon fiber reinforced graphite (C/C) were treated by EB irradiation of 0.3 MGy. Since the EB strengthening was mainly dominated by the ductility enhancements of carbon fiber and matrix of epoxy resin, EB irradiation enlarged fracture stress and enhanced fracture strain of CFRP. Furthermore, EB irradiation slightly enhanced bending elasticity of CFRP and largely enhanced the initial spring constant related to elasticity of C/C coil. Although the elasticity enhancement of carbon fibers did not largely contribute that of CFRP, that of treated graphite matrix in C/C mainly caused the C/C coil elasticity enhancement by EB irradiation. Such a new treatment is a dream-worthy technology for structural materials to be applied in the fields of future engineering.

  3. Oxidation Behavior of Carbon Fiber Reinforced Silicon Carbide Composites

    NASA Technical Reports Server (NTRS)

    Valentin, Victor M.

    1995-01-01

    Carbon fiber reinforced Silicon Carbide (C-SiC) composites offer high strength at high temperatures and good oxidation resistance. However, these composites present some matrix microcracks which allow the path of oxygen to the fiber. The aim of this research was to study the effectiveness of a new Silicon Carbide (SiC) coating developed by DUPONT-LANXIDE to enhance the oxidation resistance of C-SiC composites. A thermogravimetric analysis was used to determine the oxidation rate of the samples at different temperatures and pressures. The Dupont coat proved to be a good protection for the SiC matrix at temperatures lower than 1240 C at low and high pressures. On the other hand, at temperatures above 1340 C the Dupont coat did not seem to give good protection to the composite fiber and matrix. Even though some results of the tests have been discussed, because of time restraints, only a small portion of the desired tests could be completed. Therefore, no major conclusions or results about the effectiveness of the coat are available at this time.

  4. Application of carbon fiber (CF)-cloth reinforcement to upper complete denture base.

    PubMed

    Miyairi, H; Nagai, M; Takayama, Y

    1983-12-01

    The acrylic resin denture base is used more than the usual metal denture base because of the low cost, simple process to make and easy rebasing. But, as the strength of the resin is weaker, the upper resin denture base is three to four times as thick as the metal denture base. So, a study was made to make the upper complete resin denture base thinner while maintaining the strength of the resin denture bases currently in use now. To make the palatal area of the denture base thinner was made possible by the application of carbon fiber (CF)-cloth reinforcement. The resin denture base reinforced by the CF-cloth was of a thickness of 0.7 mm and was evaluated for the mechanical properties of bending. As a result, it was found that both the stiffness and strength were improved by 10% or more as compared with those of the ordinary resin denture bases. PMID:6589087

  5. Novel surface modifications of carbon fiber-reinforced polyetheretherketone hip stem in an ovine model.

    PubMed

    Nakahara, Ichiro; Takao, Masaki; Bandoh, Shunichi; Bertollo, Nicky; Walsh, William R; Sugano, Nobuhiko

    2012-01-01

    A carbon fiber-reinforced polymer (CFRP) is theoretically a suitable material for use in an uncemented hip prosthesis considering it can provide isoelastic environment with the surrounding bone, adequate fatigue strength, and a metal-free radiographic evaluation. To date, the selection of polymer material and optimization of both design and surface finish of the prostheses for osseointegration has not been accomplished. This study examined radiographic and histologic results of an uncemented CFRP stem manufactured from carbon fiber-reinforced polyetheretherketone (CFR/PEEK) with a roughened surface and a bioactive treatment in an adult ovine model following a 12-month implantation period. A unilateral hemiarthroplasty of the hip was performed using the CFRP stem or a titanium stem as a control. Four cases with the CFRP stem and five cases with titanium stem were evaluated. Bone on-growth fixation was achieved in two cases with the CFRP stem and in all the cases with the titanium stem. The CFRP cases showed minimal stress shielding while three of five cases with the titanium stem demonstrated typical osteopenia associated with stiff metal stems. Bone on-growth to the uncemented CFRP stem was achieved by using the CFR/PEEK for the material and modifying the surface design and the bioactive surface finish. Bone resorption and osteopenia observed with the Ti stems was not found with the CFRP design.

  6. Titanium Implant Osseointegration Problems with Alternate Solutions Using Epoxy/Carbon-Fiber-Reinforced Composite

    PubMed Central

    Petersen, Richard C.

    2014-01-01

    The aim of the article is to present recent developments in material research with bisphenyl-polymer/carbon-fiber-reinforced composite that have produced highly influential results toward improving upon current titanium bone implant clinical osseointegration success. Titanium is now the standard intra-oral tooth root/bone implant material with biocompatible interface relationships that confer potential osseointegration. Titanium produces a TiO2 oxide surface layer reactively that can provide chemical bonding through various electron interactions as a possible explanation for biocompatibility. Nevertheless, titanium alloy implants produce corrosion particles and fail by mechanisms generally related to surface interaction on bone to promote an inflammation with fibrous aseptic loosening or infection that can require implant removal. Further, lowered oxygen concentrations from poor vasculature at a foreign metal surface interface promote a build-up of host-cell-related electrons as free radicals and proton acid that can encourage infection and inflammation to greatly influence implant failure. To provide improved osseointegration many different coating processes and alternate polymer matrix composite (PMC) solutions have been considered that supply new designing potential to possibly overcome problems with titanium bone implants. Now for important consideration, PMCs have decisive biofunctional fabrication possibilities while maintaining mechanical properties from addition of high-strengthening varied fiber-reinforcement and complex fillers/additives to include hydroxyapatite or antimicrobial incorporation through thermoset polymers that cure at low temperatures. Topics/issues reviewed in this manuscript include titanium corrosion, implant infection, coatings and the new epoxy/carbon-fiber implant results discussing osseointegration with biocompatibility related to nonpolar molecular attractions with secondary bonding, carbon fiber in vivo properties, electrical

  7. Aspects regarding wearing behaviour in case of aluminium composite materials reinforced with carbon fibers

    NASA Astrophysics Data System (ADS)

    Caliman, R.

    2016-08-01

    This paper presents a study regarding wear comportment of sintered composite materials obtained by mixture of aluminium with short carbon fibers. The necessity to satisfying more and more the specific functions during design of high performance structures leads to perform multi-materials such as reinforced composite parts. The wear tests were made on three different orientations of fibers on a standard machine of tribology, pin disk type. Counter-disk was made of cast iron with a superficial hardness of 92 HB. The wear rate and friction coefficient decreased exponentially with time of friction and reached a stationary value. This behaviour was attributed to the development of a lubricating film on the friction surface. To conduct this work was performed measurements on samples from the Al matrix composites and carbon fiber 43%, wear mechanism was investigated by scanning electron microscopy. In addition to fiber orientation, the tribological behaviour of metal matrix composites reinforced with fiber is influenced by the interfacial reaction of fiber-matrix. The characteristics and the dimensions of the interface depend on the cycle of temperature and time at which the material has been subjected during the manufacturing process and thereafter.

  8. Enhancement of osteogenesis on micro/nano-topographical carbon fiber-reinforced polyetheretherketone-nanohydroxyapatite biocomposite.

    PubMed

    Xu, Anxiu; Liu, Xiaochen; Gao, Xiang; Deng, Feng; Deng, Yi; Wei, Shicheng

    2015-03-01

    As an FDA-approved implantable material, carbon fiber-reinforced polyetheretherketone (CFRPEEK) possesses excellent mechanical properties similar to those of human cortical bone and is a prime candidate to replace conventional metallic implants. The bioinertness and inferior osteogenic properties of CFRPEEK, however, limit its clinical application as orthopedic/dental implants. The present work aimed at developing a novel carbon fiber-reinforced polyetheretherketone-nanohydroxyapatite (PEEK/CF/n-HA) ternary biocomposite with micro/nano-topographical surface for the enhancement of the osteogenesis as a potential bioactive material for bone grafting and bone tissue-engineering applications. The combined modification of oxygen plasma and sand-blasting could improve the hydrophily and generate micro/nano-topographical structures on the surface of the CFRPEEK-based ternary biocomposite. The results clearly showcased that the micro-/nano-topographical PEEK/n-HA/CF ternary biocomposite demonstrated the outstanding ability to promote the proliferation and differentiation of MG-63 cells in vitro as well as to boost the osseointegration between implant and bone in vivo, thereby boding well application to bone tissue engineering.

  9. [Preparation of carbon fiber reinforced fluid type resin denture (author's transl)].

    PubMed

    Kasuga, H; Sato, H; Nakabayashi, N

    1980-01-01

    Transverse strength of cured fluid resins is weaker than that of the heat cured. We have studied to improve the mechanical strength of self-cured acrylic resin by application of carbon fibers as reinforcement and simple methods which must be acceptable for technicians are proposed. A cloth type carbon fiber was the best reinforcement among studied carbon fibers such as chopped or mat. The chopped fibers were difficult to mix homogeneously with fluid resins and effectiveness of the reinforcement was low. Breaking often occurred at the interface between the reinforcement and resin in the cases of mat which gave defects to the test specimens. To prepare reinforced denture, the cloth was trimmed on the master cast after removal of wax and the prepreg was formed with the alginate impression on the cast by Palapress and the cloth. Other steps were same as the usual fluid resin. PMID:6929856

  10. [Preparation of carbon fiber reinforced fluid type resin denture (author's transl)].

    PubMed

    Kasuga, H; Sato, H; Nakabayashi, N

    1980-01-01

    Transverse strength of cured fluid resins is weaker than that of the heat cured. We have studied to improve the mechanical strength of self-cured acrylic resin by application of carbon fibers as reinforcement and simple methods which must be acceptable for technicians are proposed. A cloth type carbon fiber was the best reinforcement among studied carbon fibers such as chopped or mat. The chopped fibers were difficult to mix homogeneously with fluid resins and effectiveness of the reinforcement was low. Breaking often occurred at the interface between the reinforcement and resin in the cases of mat which gave defects to the test specimens. To prepare reinforced denture, the cloth was trimmed on the master cast after removal of wax and the prepreg was formed with the alginate impression on the cast by Palapress and the cloth. Other steps were same as the usual fluid resin.

  11. Carbon fiber-reinforced composites: Applications in alternative energy & transportation systems

    SciTech Connect

    Dry, A.; Betts, J.; Strandburg, D.

    1996-12-31

    Historically, carbon fiber-reinforced composites (CFRCs) were limited to aerospace applications, primarily due to the high cost of the staple carbon fiber strands and labor-intensive composite manufacturing. By the early 1990s, new cost-effective fabrication methods reduced the price of carbon fiber tenfold from the initial level of over $100.00/lb. to around $12.00/lb. As a result, entirely new markets for CFRCs emerged to take advantage of the unbeatable strength/weight properties, primarily in the sporting goods industry. Today`s market is much more varied, with applications appearing in infrastructure, industrial and mechanical components, and alternative energy and transportation systems. In fact, carbon fiber-reinforced composites are enabling the technologies for the myriad of new alternative energy and transportation systems in development. Compressed natural gas (CNG) and liquid natural gas (LNG) tanks are filament wound from carbon fiber, which provides the lightweight/high strength construction necessary for efficient energy storage. Similarly, carbon fiber flywheels allow higher rotor speeds for greater energy storage capability. Lightweight carbon fiber-reinforced windmill blades, are in development with longer chord lengths for greater energy capture. In summary, CFRCs are being evaluated for structural components in practically all alternative fuel and transportation sectors, including automotive, due to the increased energy efficiency allowed by the overall weight reduction. As new programs to further develop these high volume applications emerge, the carbon fiber industry will be challenged to reduce the cost of carbon fiber and composite manufacturing methods to ensure continued market expansion.

  12. Method of Manufacturing Carbon Fiber Reinforced Carbon Composite Valves

    NASA Technical Reports Server (NTRS)

    Rivers, H. Kevin (Inventor); Ransone, Philip O. (Inventor); Northam, G. Burton (Inventor)

    1998-01-01

    A method for forming a carbon composite valve for internal combustion engines is discussed. The process includes the steps of braiding carbon fiber into a rope thereby forming a cylindrically shaped valve stem portion and continuing to braid said fiber while introducing into the braiding carbon fiber rope a carbon matrix plug having an outer surface in a net shape of a valve head thereby forming a valve head portion. The said carbon matrix plug acting as a mandrel over which said carbon fiber rope is braided, said carbon fiber rope and carbon matrix plug forming a valve head portion suitable for mating with a valve seat; cutting said braided carbon valve stem portion at one end to form a valve tip and cutting said braided carbon fiber after said valve head portion to form a valve face and thus provide a composite valve preform; and densifying said preform by embedding the braided carbon in a matrix of carbon to convert said valve stem portion to a valve stem and said valve head portion to a valve head thereby providing said composite valve.

  13. Multimetallic Electrodeposition on Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Böttger-Hiller, F.; Kleiber, J.; Böttger, T.; Lampke, T.

    2016-03-01

    Efficient lightweight design requires intelligent materials that meet versatile functions. One approach is to extend the range of properties of carbon fiber reinforced plastics (CFRP) by plating the fiber component. Electroplating leads to metalized layers on carbon fibers. Herein only cyanide-free electrolytes where used. Until now dendrite-free layers were only obtained using current densities below 1.0 A dm-2. In this work, dendrite-free tin and copper coatings were achieved by pre-metalizing the carbon fiber substrates. Furthermore, applying a combination of two metals with different sized thermal expansion coefficient lead to a bimetallic coating on carbon fiber rovings, which show an actuatory effect.

  14. Carbon Fiber Reinforced Carbon Composite Rotary Valve for an Internal Combustion Engine

    NASA Technical Reports Server (NTRS)

    Northam, G.Burton (Inventor); Ransone, Philip O. (Inventor); Rivers, H. Kevin (Inventor)

    2000-01-01

    Carbon fiber reinforced carbon composite rotary sleeve, and disc valves for internal combustion engines and the like are disclosed. The valves are formed from knitted or braided or wrap-locked carbon fiber shapes. Also disclosed are valves fabricated from woven carbon fibers and from molded carbon matrix material. The valves of the present invention with their very low coefficient of thermal expansion and excellent thermal and self-lubrication properties do not present the sealing and lubrication problems that have prevented rotary sleeve and disc valves from operating efficiently and reliably in the past. Also disclosed are a sealing tang to further improve sealing capabilities and anti-oxidation treatments.

  15. Carbon Fiber Reinforced Carbon Composites Rotary Valves for Internal Combustion Engines

    NASA Technical Reports Server (NTRS)

    Northam, G. Burton (Inventor); Ransone, Philip O. (Inventor); Rivers, H. Kevin (Inventor)

    1999-01-01

    Carbon fiber reinforced carbon composite rotary, sleeve, and disc valves for internal combustion engines and the like are disclosed. The valves are formed from knitted or braided or warp-locked carbon fiber shapes. Also disclosed are valves fabricated from woven carbon fibers and from molded carbon matrix material. The valves of the present invention with their very low coefficient of thermal expansion and excellent thermal and self-lubrication properties, do not present the sealing and lubrication problems that have prevented rotary, sleeve, and disc valves from operating efficiently and reliably in the past. Also disclosed are a sealing tang to further improve sealing capabilities and anti-oxidation treatments.

  16. Strain-rate dependence of the compressive properties of normal and carbon-fiber-reinforced bone cement.

    PubMed

    Saha, S; Pal, S

    1983-11-01

    Normal and carbon-fiber-reinforced (1 wt. %) bone cement samples were tested in compression at various strain rates. Both the compressive strength and proportional limit increased in general with increasing strain rate. Similar strain-rate sensitivity was also shown by the carbon-fiber-reinforced bone cement. The mechanical properties, namely the modulus of elasticity, the proportional limit, and the compressive strength of the carbon-fiber-reinforced bone cement showed highly significant positive correlations with the strain rate. PMID:6654926

  17. Damage threshold study of sonic IR imaging on carbon-fiber reinforced laminated composite materials

    NASA Astrophysics Data System (ADS)

    Han, Xiaoyan; He, Qi; Zhang, Ding; Ashbaugh, Mike; Favro, Lawrence D.; Newaz, Golam; Thomas, Robert L.

    2013-01-01

    Sonic Infrared Imaging, as a young NDE technology, has drawn a lot of attentions due to it's fast, wide-area evaluation capability, and due to its broad applications in different materials such as metal/metal alloy, composites and detection of various types of defects: surface, subsurface, cracks, delaminations/disbonds. Sonic IR Imaging combines pulsed ultrasound excitation and infrared imaging to detect defects in materials. The sound pulse causes rubbing due to non-unison motion between faces of defects, and infrared sensors image the temperature map over the target to identify defects. However, concerns have also been brought up about possible damages which might occur at the contact spots between the ultrasound transducer from the external excitation source and the target materials. In this paper, we present our results from a series of systematically designed experiments on carbon-fiber reinforced laminated composite panels to address the concerns.

  18. [Experimental study on carbon fiber reinforced plastic plate--analysis of stabilizing force required for plate].

    PubMed

    Iizuka, H

    1990-11-01

    Plates currently in use for the management of bone fracture made of metal present with various problems. We manufactured carbon fiber reinforced plastic (CFRP) plates from Pyrofil T/530 puriplegs overlaid at cross angles of +/- 10 degrees, +/- 20 degrees, and +/- 30 degrees for trial and carried out an experimental study on rabbit tibiofibular bones using 316L stainless steel plates of comparable shape and size as controls. The results indicate the influence of CFRP plate upon cortical bone was milder than that of stainless steel plate, with an adequate stabilizing force for the repair of fractured rabbit tibiofibular bones. CFRP has the advantages over metals of being virtually free from corrosion and fatigue, reasonably radiolucent and able to meet a wide range of mechanical requirements. This would make CFRP plate quite promising as a new devices of treating fracture of bones.

  19. Effect of surface modification on carbon fiber and its reinforced phenolic matrix composite

    NASA Astrophysics Data System (ADS)

    Yuan, Hua; Wang, Chengguo; Zhang, Shan; Lin, Xue

    2012-10-01

    In this work, polyacrylonitrile (PAN)-based carbon fiber were chemically modified with H2SO4, KClO3 and silane coupling agent (γ-aminopropyltriethoxysilane, APS), and carbon fiber reinforced phenolic matrix composites were prepared. The structural and surface characteristics of the carbon fiber were investigated by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), laser Raman scattering (LRS) and Fourier transform infrared spectroscopy (FTIR). Single fiber mechanical properties, specific surface area, composite impact properties and interfacial shear strength (ILSS) were researched to indicate the effects of surface modification on fibers and the interaction between modified fiber surface and phenolic matrix. The results showed that carbon fiber surface modification by oxidation and APS can strengthen fiber surface chemical activity and enlarge the fiber surface area as well as its roughness. When carbon fiber (CF) is oxidized treatment, the oxygen content as well as the O/C ratio will be obviously increased. Oxygen functional groups increase with oxidation time increasing. Carbon fiber treated with APS will make Csbnd Osbnd R content increase and Osbnd Cdbnd O content decrease due to surface reaction. Proper treatment of carbon fiber with acid and silane coupling agent prove an effective way to increase the interfacial adhesion and improve the mechanical and outdoor performance of the resulting fiber/resin composites.

  20. Advanced in situ multi-scale characterization of hardness of carbon-fiber-reinforced plastic

    NASA Astrophysics Data System (ADS)

    Wang, Hongxin; Masuda, Hideki; Kitazawa, Hideaki; Onishi, Keiko; Kawai, Masamichi; Fujita, Daisuke

    2016-10-01

    In situ multi-scale characterization of hardness of carbon-fiber-reinforced plastic (CFRP) is demonstrated by a traditional hardness tester, instrumented indentation tester and atomic-force-microscope (AFM)-based nanoindentation. In particular, due to the large residual indentation and nonuniform distribution of the microscale carbon fibers, the Vickers hardness could not be calculated by the traditional hardness tester. In addition, the clear residual microindentation could not be formed on the CFRP by instrumented indentation tester because of the large tip half angle of the Berkovich indenter. Therefore, an efficient technique for characterizing the true nanoscale hardness of CFRP was proposed and evaluated. The local hardness of the carbon fibers or plastic matrix on the nanoscale did not vary with nanoindentation location. The Vickers hardnesses of the carbon fiber and plastic matrix determined by AFM-based nanoindentation were 340 ± 30 and 40 ± 2 kgf/mm2, respectively.

  1. Mid IR pulsed light source for laser ultrasonic testing of carbon-fiber-reinforced plastic

    NASA Astrophysics Data System (ADS)

    Hatano, H.; Watanabe, M.; Kitamura, K.; Naito, M.; Yamawaki, H.; Slater, R.

    2015-09-01

    A quasi-phase-matched (QPM) optical parametric oscillator (OPO) was developed using a periodically poled Mg-doped stoichiometric LiTaO3 crystal to generate mid-IR light for excitation of laser ultrasound in carbon fiber reinforced plastic (CFRP). The ultrasound generation efficiency was measured at the three different wavelengths that emanate from the OPO: 1.064 μm, 1.59/1.57 μm, and 3.23/3.30 μm. The measurements indicate that mid-IR 3.2-3.3 μm light generates the most efficient ultrasonic waves in CFRP with the least laser damage. We used mid-IR light in conjunction with a laser interferometer to demonstrate the detection of flaws/defects in CFRP such as the existence of air gaps that mimic delamination and voids in CFRP, and the inhomogeneous adhesion of CFRP material to a metal plate was also clearly detected.

  2. Research on the melt impregnation of continuous carbon fiber reinforced nylon 66 composites

    NASA Astrophysics Data System (ADS)

    Jia, M. Y.; Li, C. X.; Xue, P.; Chen, K.; Chen, T. H.

    2016-07-01

    Impregnation mold of continuous carbon fiber reinforced thermoplastic composites was designed and built in the article. Based on the theory of fluid mechanics and Darcy's law, a model of the melt impregnation was also established. The influences of fiber bundle width and impregnation pins’ diameter on the impregnation degree were studied by numerical simulation. Continuous carbon fiber reinforced nylon 66 composites were prepared. The effects of coated angle and impregnation mold temperature on the mechanical properties of the composites were also described.The agreement between the experimental data and prediction by the model was found to be satisfactory.

  3. Properties of glass/carbon fiber reinforced epoxy hybrid polymer composites

    NASA Astrophysics Data System (ADS)

    Patel, R. H.; Sevkani, V. R.; Patel, B. R.; Patel, V. B.

    2016-05-01

    Composite Materials are well known for their tailor-made properties. For the fabrication of composites different types of reinforcements are used for different applications. Sometimes for a particular application, one type of reinforcement may not fulfill the requirements. Therefore, more than one type of reinforcements may be used. Thus, the idea of hybrid composites arises. Hybrid composites are made by joining two or more different reinforcements with suitable matrix system. It helps to improve the properties of composite materials. In the present work glass/carbon fiber reinforcement have been used with a matrix triglycidyl ether of tris(m-hydroxy phenyl) phosphate epoxy resin using amine curing agent. Different physical and mechanical properties of the glass, carbon and glass/carbon fiber reinforced polymeric systems have been found out.

  4. [Carbon fiber reinforced polysulfone--a new implant material].

    PubMed

    Claes, L

    1989-12-01

    Carbon fibre reinforced polysulfone is a composite material which contains two materials of well known biocompatibility. In comparison to metals this composite material has some advantages which makes it favourable particularly for implants in tumor surgery. The custom made arrangement of fibres in the composite allows the development of implants with special mechanical properties. The radiolucency of the material avoids problems caused by the reflection of x-rays, using metal implants. This special property allows the exact calculation of postoperative radiation doses of tumor patients. Simultaneously the structures behind the implants are not hidden. All implants can be machined during the operation to adapt them to the individual anatomical situation. Animal experimental and clinical applications of plates, screws and spinal segmental replacement implants made of this composite material have shown good results so far.

  5. FIBER LENGTH DISTRIBUTION MEASUREMENT FOR LONG GLASS AND CARBON FIBER REINFORCED INJECTION MOLDED THERMOPLASTICS

    SciTech Connect

    Kunc, Vlastimil; Frame, Barbara J; Nguyen, Ba N.; TuckerIII, Charles L.; Velez-Garcia, Gregorio

    2007-01-01

    Procedures for fiber length distribution (FLD) measurement of long fiber reinforced injection molded thermoplastics were refined for glass and carbon fibers. Techniques for sample selection, fiber separation, digitization and length measurement for both fiber types are described in detail. Quantitative FLD results are provided for glass and carbon reinforced polypropylene samples molded with a nominal original fiber length of 12.7 mm (1/2 in.) using equipment optimized for molding short fiber reinforced thermoplastics.

  6. Development of multifunctional carbon fiber reinforced composites (CFRCs) - Manufacturing process

    NASA Astrophysics Data System (ADS)

    Guadagno, Liberata; Raimondo, Marialuigia; Vietri, Umberto; Barra, Giuseppina; Vertuccio, Luigi; Volponi, Ruggero; Cosentino, Giovanni; De Nicola, Felice; Grilli, Andrea; Spena, Paola

    2014-05-01

    This work describes a successful attempt toward the development of CFRCs based on nanofilled epoxy resins. The epoxy matrix was prepared by mixing a tetrafunctional epoxy precursor with a reactive diluent which allows to reduce the viscosity of the initial epoxy precursor and facilitate the nanofiller dispersion step. As nanofiller, multiwall carbon nanotubes (MWCNTs) were embedded in the epoxy matrix with the aim of improving the electrical properties of the resin used to manufacture CFRCs. Panels were manufactured by Resin Film Infusion (RFI) using a non-usual technique to infuse a nano-filled resin into a carbon fiber dry preform.

  7. Creep rupture testing of carbon fiber-reinforced epoxy composites

    NASA Astrophysics Data System (ADS)

    Burton, Kathryn Anne

    Carbon fiber is becoming more prevalent in everyday life. As such, it is necessary to have a thorough understanding of, not solely general mechanical properties, but of long-term material behavior. Creep rupture testing of carbon fiber is very difficult due to high strength and low strain to rupture properties. Past efforts have included testing upon strands, single tows and overwrapped pressure vessels. In this study, 1 inch wide, [0°/90°]s laminated composite specimens were constructed from fabric supplied by T.D. Williamson Inc. Specimen fabrication methods and gripping techniques were investigated and a method was developed to collect long term creep rupture behavior data. An Instron 1321 servo-hydraulic material testing machine was used to execute static strength and short term creep rupture tests. A hanging dead-weight apparatus was designed to perform long-term creep rupture testing. The testing apparatus, specimens, and specimen grips functioned well. Collected data exhibited a power law distribution and therefore, a linear trend upon a log strength-log time plot. Statistical analysis indicated the material exhibited slow degradation behavior, similar to previous studies, and could maintain a 50 year carrying capacity at 62% of static strength, approximately 45.7 ksi.

  8. Fracture resistance of abutment screws made of titanium, polyetheretherketone, and carbon fiber-reinforced polyetheretherketone.

    PubMed

    Neumann, Eduardo Aloisio Fleck; Villar, Cristina Cunha; França, Fabiana Mantovani Gomes

    2014-01-01

    Fractured abutment screws may be replaced; however, sometimes, the screw cannot be removed and the entire implant must be surgically removed and replaced. The aim of this study was to compare the fracture resistance of abutment retention screws made of titanium, polyetheretherketone (PEEK) and 30% carbon fiber-reinforced PEEK, using an external hexagonal implant/UCLA-type abutment interface assembly. UCLA-type abutments were fixed to implants using titanium screws (Group 1), polyetheretherketone (PEEK) screws (Group 2), and 30% carbon fiber-reinforced PEEK screws (Group 3). The assemblies were placed on a stainless steel holding apparatus to allow for loading at 45o off-axis, in a universal testing machine. A 200 N load (static load) was applied at the central point of the abutment extremity, at a crosshead speed of 5 mm/minute, until failure. Data was analyzed by ANOVA and Tukey's range test. The titanium screws had higher fracture resistance, compared with PEEK and 30% carbon fiber-reinforced PEEK screws (p < 0.05). In contrast, no statistically significant difference was observed between the fracture resistance of the PEEK and the 30% carbon fiber-reinforced PEEK screws (p> 0.05). Finally, visual analysis of the fractions revealed that 100% of them occurred at the neck of the abutment screw, suggesting that this is the weakest point of this unit. PEEK abutment screws have lower fracture resistance, in comparison with titanium abutment screws. PMID:25098826

  9. Oxidation of carbon fiber surfaces for use as reinforcement in high-temperature cementitious material systems

    DOEpatents

    Sugama, Toshifumi.

    1990-05-22

    The interfacial bond characteristics between carbon fiber and a cement matrix, in high temperature fiber-reinforced cementitious composite systems, can be improved by the oxidative treatment of the fiber surfaces. Compositions and the process for producing the compositions are disclosed. 2 figs.

  10. Oxidation of carbon fiber surfaces for use as reinforcement in high-temperature cementitious material systems

    DOEpatents

    Sugama, Toshifumi

    1990-01-01

    The interfacial bond characteristics between carbon fiber and a cement matrix, in high temperature fiber-reinforced cementitious composite systems, can be improved by the oxidative treatment of the fiber surfaces. Compositions and the process for producing the compositions are disclosed.

  11. Development of Carbon Fiber Reinforced Stellite Alloy Based Composites for Tribocorrosion Applications

    NASA Astrophysics Data System (ADS)

    Khoddamzadeh, Alireza

    This thesis reports the design and development of two classes of new composite materials, which are low-carbon Stellite alloy matrices, reinforced with either chopped plain carbon fiber or chopped nickel-coated carbon fiber. The focus of this research is on obviating the problems related to the presence of carbides in Stellite alloys by substituting carbides as the main strengthening agent in Stellite alloys with the aforementioned carbon fibers. Stellite 25 was selected as the matrix because of its very low carbon content (0.1 wt%) and thereby relatively carbide free microstructure. The nickel coating was intended to eliminate any chance of carbide formation due to the possible reaction between carbon fibers and the matrix alloying additions. The composite specimens were fabricated using the designed hot isostatic pressing and sintering cycles. The fabricated specimens were microstructurally analyzed in order to identify the main phases present in the specimens and also to determine the possible carbide formation from the carbon fibers. The material characterization of the specimens was achieved through density, hardness, microhardness, corrosion, wear, friction, and thermal conductivity tests. These novel materials exhibit superior properties compared to existing Stellite alloys and are expected to spawn a new generation of materials used for high temperature, severe corrosion, and wear resistant applications in various industries.

  12. Oxidation Behavior of Carbon Fiber-Reinforced Composites

    NASA Technical Reports Server (NTRS)

    Sullivan, Roy M.

    2008-01-01

    OXIMAP is a numerical (FEA-based) solution tool capable of calculating the carbon fiber and fiber coating oxidation patterns within any arbitrarily shaped carbon silicon carbide composite structure as a function of time, temperature, and the environmental oxygen partial pressure. The mathematical formulation is derived from the mechanics of the flow of ideal gases through a chemically reacting, porous solid. The result of the formulation is a set of two coupled, non-linear differential equations written in terms of the oxidant and oxide partial pressures. The differential equations are solved simultaneously to obtain the partial vapor pressures of the oxidant and oxides as a function of the spatial location and time. The local rate of carbon oxidation is determined at each time step using the map of the local oxidant partial vapor pressure along with the Arrhenius rate equation. The non-linear differential equations are cast into matrix equations by applying the Bubnov-Galerkin weighted residual finite element method, allowing for the solution of the differential equations numerically.

  13. Multiscale carbon nanotube-carbon fiber reinforcement for advanced epoxy composites.

    PubMed

    Bekyarova, E; Thostenson, E T; Yu, A; Kim, H; Gao, J; Tang, J; Hahn, H T; Chou, T-W; Itkis, M E; Haddon, R C

    2007-03-27

    We report an approach to the development of advanced structural composites based on engineered multiscale carbon nanotube-carbon fiber reinforcement. Electrophoresis was utilized for the selective deposition of multi- and single-walled carbon nanotubes (CNTs) on woven carbon fabric. The CNT-coated carbon fabric panels were subsequently infiltrated with epoxy resin using vacuum-assisted resin transfer molding (VARTM) to fabricate multiscale hybrid composites in which the nanotubes were completely integrated into the fiber bundles and reinforced the matrix-rich regions. The carbon nanotube/carbon fabric/epoxy composites showed approximately 30% enhancement of the interlaminar shear strength as compared to that of carbon fiber/epoxy composites without carbon nanotubes and demonstrate significantly improved out-of-plane electrical conductivity. PMID:17326671

  14. Tensile strength and its scatter of unidirectional carbon fiber reinforced composites

    SciTech Connect

    Hamada, H.; Oya, N.; Yamashita, K.; Maekawa, Z.I.

    1995-12-31

    0 (along the fiber direction) and 90 degree (transverse to the fiber direction) tension tests of Carbon Fiber Reinforced Plastics (CFRP) using a great number of specimens were conducted. Tensile properties and their scatter were evaluated by means of the data base. Materials used in this study were seven kinds of carbon fibers and three kinds of epoxy resins. Reinforcing fiber and matrix resin properties strongly affected on 0 and 90 degree properties of CFRP respectively. In 0 degree tension tests, fracture mode of specimen vaned in each material, and a relationship between the scatter of strength and the fracture mode existed. From the results of 9 degree tension tests, some differences of interfacial properties between each laminate were` also detected. According to some considerations on fracture mechanism in 0 degree tension test, it was deduced that the fracture mode depended on the balance of fiber, matrix and interface properties.

  15. Thermal characterization and tomography of carbon fiber reinforced plastics using individual identification technique

    SciTech Connect

    Vavilov, V.P.; Grinzato, E.; Bison, P.G.; Marinetti, S.; Bressan, C.

    1996-05-01

    A method for thermal characterization of defect depth and thickness using individual inversion functions is described. Experimental results are obtained with standard carbon fiber reinforced plastic specimens which contained Teflon inserts and impact damage. Accuracy in determining defect dimensions was about 10 percent for defect depth and 33 percent for defect thickness. A technique to synthesize images of defect parameters is proposed. Thermal tomography advantages in analyzing defect in-depth propagation are illustrated.

  16. Coded excitation for infrared non-destructive testing of carbon fiber reinforced plastics.

    PubMed

    Mulaveesala, Ravibabu; Venkata Ghali, Subbarao

    2011-05-01

    This paper proposes a Barker coded excitation for defect detection using infrared non-destructive testing. Capability of the proposed excitation scheme is highlighted with recently introduced correlation based post processing approach and compared with the existing phase based analysis by taking the signal to noise ratio into consideration. Applicability of the proposed scheme has been experimentally validated on a carbon fiber reinforced plastic specimen containing flat bottom holes located at different depths.

  17. Studying impact damage on carbon-fiber reinforced aircraft composite panels with sonicir

    SciTech Connect

    Han Xiaoyan; Zhang Ding; He Qi; Song Yuyang; Lubowicki, Anthony; Zhao Xinyue; Newaz, Golam.; Favro, Lawrence D.; Thomas, Robert L.

    2011-06-23

    Composites are becoming more important materials in commercial aircraft structures such as the fuselage and wings with the new B787 Dreamliner from Boeing which has the target to utilize 50% by weight of composite materials. Carbon-fiber reinforced composites are the material of choice in aircraft structures. This is due to their light weight and high strength (high strength-to-weight ratio), high specific stiffness, tailorability of properties, design flexibility etc. Especially, by reducing the aircraft's body weight by using such lighter structures, the cost of fuel can be greatly reduced with the high jet fuel price for commercial airlines. However, these composites are prone to impact damage and the damage may occur without any observable sign on the surface, yet resulting in delaminations and disbonds that may occur well within the layers. We are studying the impact problem with carbon-fiber reinforced composite panels and developing SonicIR for this application as a fast and wide-area NDE technology. In this paper, we present our results in studying composite structures including carbon-fiber reinforced composite materials, and preliminary quantitative studies on delamination type defect depth identification in the panels.

  18. Carbon Fiber Reinforced Ceramic Composites for Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Shivakumar, Kunigal; Argade, Shyam

    2003-01-01

    This report presents a critical review of the processing techniques for fabricating continuous fiber-reinforced CMCs for possible applications at elevated temperatures. Some of the issues affecting durability of the composite materials such as fiber coatings and cracking of the matrix because of shrinkage in PIP-process are also examined. An assessment of the potential inexpensive processes is also provided. Finally three potential routes of manufacturing C/SiC composites using a technology that NC A&T developed for carbon/carbon composites are outlined. Challenges that will be encountered are also listed.

  19. Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska; Singer, Robert

    2016-08-01

    Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.

  20. Rate dependent response and failure of a ductile epoxy and carbon fiber reinforced epoxy composite

    SciTech Connect

    Brown, Eric N; Rae, Philip J; Dattelbaum, Dana M; Stahl, David B

    2010-01-01

    An extensive characterization suite has been performed on the response and failure of a ductile epoxy 55A and uniaxial carbon fiber reinforced epoxy composite of IM7 fibers in 55A resin from the quasistatic to shock regime. The quasistatic and intermediate strain rate response, including elastic modulus, yield and failure have are characterized by quasistatic, SHPB, and DMA measurements as a function of fiber orientation and temperature. The high strain rate shock effect of fiber orientation in the composite and response of the pure resin are presented for plate impact experiments. It has previously been shown that at lower impact velocities the shock velocity is strongly dependent on fiber orientation but at higher impact velocity the in-plane and through thickness Hugoniots converge. The current results are compared with previous studies of the shock response of carbon fiber composites with more conventional brittle epoxy matrices. The spall response of the composite is measured and compared with quasistatic fracture toughness measurements.

  1. Effect of plasma surface treatment of recycled carbon fiber on carbon fiber-reinforced plastics (CFRP) interfacial properties

    NASA Astrophysics Data System (ADS)

    Lee, Hooseok; Ohsawa, Isamu; Takahashi, Jun

    2015-02-01

    We studied the effects of plasma surface treatment of recycled carbon fiber on adhesion of the fiber to polymers after various treatment times. Conventional surface treatment methods have been attempted for recycled carbon fiber, but most require very long processing times, which may increase cost. Hence, in this study, plasma processing was performed for 0.5 s or less. Surface functionalization was quantified by X-ray photoelectron spectroscopy. O/C increased from approximately 11% to 25%. The micro-droplet test of adhesion properties and the mechanical properties of CFRP were also investigated.

  2. Physical and mechanical properties of carbon fiber reinforced smart porous concrete for planting

    NASA Astrophysics Data System (ADS)

    Park, Seung-Bum; Kim, Jung-Hwan; Seo, Dae-Seuk

    2005-05-01

    The reinforcement strength of porous concrete and its applicability as a recycled aggregate was measured. Changes in physical and mechanical properties, subsequent to the mixing of carbon fiber and silica fume, were examined, and the effect of recycled aggregate depending on their mixing rate was evaluated. The applicability of planting to concrete material was also assessed. The results showed that there were not any remarkable change in the porosity and strength characteristics although its proportion of recycled aggregate increased. Also, the mixture of 10% of silica was found to be most effective for strength enforcement. In case of carbon fiber, the highest flexural strength was obtained with its mixing rate being 3%. It was also noticed that PAN-derived carbon fiber was superior to Pitch-derived ones in view of strength. The evaluation of its use for vegetation proved that the growth of plants was directly affected by the existence of covering soil, in case of having the similar size of aggregate and void.

  3. In vivo implant fixation of carbon fiber-reinforced PEEK hip prostheses in an ovine model.

    PubMed

    Nakahara, Ichiro; Takao, Masaki; Bandoh, Shunichi; Bertollo, Nicky; Walsh, William R; Sugano, Nobuhiko

    2013-03-01

    Carbon fiber-reinforced polyetheretherketone (CFR/PEEK) is theoretically suitable as a material for use in hip prostheses, offering excellent biocompatibility, mechanical properties, and the absence of metal ions. To evaluate in vivo fixation methods of CFR/PEEK hip prostheses in bone, we examined radiographic and histological results for cementless or cemented CFR/PEEK hip prostheses in an ovine model with implantation up to 52 weeks. CFR/PEEK cups and stems with rough-textured surfaces plus hydroxyapatite (HA) coatings for cementless fixation and CFR/PEEK cups and stems without HA coating for cement fixation were manufactured based on ovine computed tomography (CT) data. Unilateral total hip arthroplasty was performed using cementless or cemented CFR/PEEK hip prostheses. Five cementless cups and stems and six cemented cups and stems were evaluated. On the femoral side, all cementless stems demonstrated bony ongrowth fixation and all cemented stems demonstrated stable fixation without any gaps at both the bone-cement and cement-stem interfaces. All cementless cases and four of the six cemented cases showed minimal stress shielding. On the acetabular side, two of the five cementless cups demonstrated bony ongrowth fixation. Our results suggest that both cementless and cemented CFR/PEEK stems work well for fixation. Cup fixation may be difficult for both cementless and cemented types in this ovine model, but bone ongrowth fixation on the cup was first seen in two cementless cases. Cementless fixation can be achieved using HA-coated CFR/PEEK implants, even under load-bearing conditions.

  4. Effect of doping of multi-walled carbon nanotubes on phenolic based carbon fiber reinforced nanocomposites

    NASA Astrophysics Data System (ADS)

    Saeed, Sadaf; Hakeem, Saira; Faheem, Muhammad; Alvi, Rashid Ahmed; Farooq, Khawar; Tajammul Hussain, Syed; Nisar Ahmad, Shahid

    2013-06-01

    We report on the effect of multi-walled carbon nanotubes (MWCNTs) on different properties of phenolic resin. A low content of MWCNTs (~ 0.05 wt%) was mixed in phenolic resin and a stable dispersion was achieved by ultrasonication, followed by melt mixing. After curing the characterization of these composites was done by using scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and Fourier transform infra-red spectroscopy (FTIR). The thermal and ablative properties of carbon fiber reinforced MWCNTs-phenolic nanocomposites were also studied. The addition of MWCNTs showed improvement in thermal stability and ablation properties.

  5. Anomalous enhancement of drilling rate in carbon fiber reinforced plastic using azimuthally polarized CO2 laser

    NASA Astrophysics Data System (ADS)

    Endo, Masamori; Araya, Naohiro; Kurokawa, Yuki; Uno, Kazuyuki

    2016-09-01

    We developed an azimuthally polarized pulse-periodic CO2 laser for high-performance drilling applications. We discovered an anomalous enhancement in the drilling rate with the azimuthally polarized beam compared to that with radially or randomly polarized beams. We drilled 0.45 mm-thick carbon fiber reinforced plastic (CFRP) using a focusing lens with a focal length of 50 mm and a numerical aperture (NA) of 0.09. The conditions other than polarization states were identical for all the experiments. The azimuthally polarized beam exhibited a drilling rate more than 10 times greater on average than those of the other two polarizations.

  6. Field applications of a carbon fiber sheet material for strengthening reinforced concrete structure

    SciTech Connect

    Thomas, J.; Kliger, H.S.; Yoshizawa, Hiroyuki

    1996-12-31

    Forca Tow Sheet is now being introduced into the USA as a viable alternative to conventional concrete strengthen techniques. This carbon fiber shoot material is externally bonded to reinforced concrete and masonry structures and serves to strengthen existing conditions. Based on the growing use of Tow Sheet in the Japanese market die US infrastructure market is beginning to apply this technology on a number of diverse repair projects. This paper describes actual field applications on industrial and public structures in the US and Japan. Also included are the results of one yen of monitoring of die Japanese structure.

  7. Non destructive evaluation of adhesively bonded carbon fiber reinforced composite lap joints with varied bond quality

    NASA Astrophysics Data System (ADS)

    Vijayakumar, R. L.; Bhat, M. R.; Murthy, C. R. L.

    2012-05-01

    Structural adhesive bonding is widely used to execute assemblies in automobile and aerospace structures. The quality and reliability of these bonded joints must be ensured during service. In this context non destructive evaluation of these bonded structures play an important role. Evaluation of adhesively bonded composite single lap shear joints has been attempted through experimental approach. Series of tests, non-destructive as well as destructive were performed on different sets of carbon fiber reinforced polymer (CFRP) composite lap joint specimens with varied bond quality. Details of the experimental investigations carried out and the outcome are presented in this paper.

  8. Passive vibration damping of carbon fiber reinforced plastic with PZT particles and SMA powder

    NASA Astrophysics Data System (ADS)

    Jung, Jaemin; Lee, Woo Il; Lee, Dasom; Park, Sungho; Moon, Sungnam

    2016-04-01

    Carbon fiber reinforced plastic (CFRP) has been used various industrial fields, because of high strength, light weight, corrosion resistance and other properties. In this study, lead zirconate titanate (PZT) ceramic particles which is one of typical piezoelectric material and shape memory alloy powder dispersed in CFRP laminate in order to improve the vibration damping by dissipating vibration energy quickly. The loss factor (tanδ) is measured in Dynamic mechanical analyzer (DMA) which is used to measure the viscoelastic behavior of a material to verify the change in vibration damping. The results show that there exists difference on vibration damping ability between CFRP with PZT ceramic particles and CFRP with SMA powder.

  9. Nondestructive Evaluation of Carbon Fiber Reinforced Polymer Composites Using Reflective Terahertz Imaging.

    PubMed

    Zhang, Jin; Li, Wei; Cui, Hong-Liang; Shi, Changcheng; Han, Xiaohui; Ma, Yuting; Chen, Jiandong; Chang, Tianying; Wei, Dongshan; Zhang, Yumin; Zhou, Yufeng

    2016-06-14

    Terahertz (THz) time-domain spectroscopy (TDS) imaging is considered a nondestructive evaluation method for composite materials used for examining various defects of carbon fiber reinforced polymer (CFRP) composites and fire-retardant coatings in the reflective imaging modality. We demonstrate that hidden defects simulated by Teflon artificial inserts are imaged clearly in the perpendicular polarization mode. The THz TDS technique is also used to measure the thickness of thin fire-retardant coatings on CFRP composites with a typical accuracy of about 10 micrometers. In addition, coating debonding is successfully imaged based on the time-delay difference of the time-domain waveforms between closely adhered and debonded sample locations.

  10. Meter class carbon fiber reinforced polymer (CFRP) telescope program at the Naval Research Laboratory

    NASA Astrophysics Data System (ADS)

    Restaino, Sergio R.; Martinez, Ty; Andrews, Jonathan R.; Wilcox, Christopher C.; Santiago, Freddie; Teare, S.; Romeo, Robert; Martin, Robert; Wick, D.

    2008-07-01

    The Naval Research Laboratory (NRL) has been exploring the use of meter class telescopes using Carbon Fiber Reinforced Polymer (CFRP) material for support structure and optics, resulting in over an order of magnitude reduction in weight over traditional steel and glass telescopes. In conjunction with Composite Mirror Applications (CMA), for the past three years this program has proceeded from conceptual phase to prototype development. In this paper we will review the various stages of this program. We will also present the status of our 0.4 meter and 1.4 meter telescopes. Experimental results from these developments and testing will be shown.

  11. Suitability of carbon fiber-reinforced polyetheretherketone cages for use as anterior struts following corpectomy.

    PubMed

    Heary, Robert F; Parvathreddy, Naresh K; Qayumi, Zainab S; Ali, Naiim S; Agarwal, Nitin

    2016-08-01

    OBJECTIVE Fibular allograft remains a widely used strut for corpectomy surgeries. The amount of graft material that can be packed into an allograft strut has not been quantified. Cages are an alternative to fibular allograft for fusion surgeries. The authors of this study assessed the suitability of carbon fiber-reinforced polyetheretherketone (CFRP) cages for anterior corpectomy surgeries. They further explored the parameters known to affect fusion rates in clinical practice. METHODS Six fibular allografts were tested at standard lengths. Three sets of carbon fiber cages (Bengal, DePuy Spine), each with a different footprint size but the same lengths, were tested. The allografts and cages were wrapped in adhesive, fluid-tight transparent barriers and filled with oil. The volume and weight of the oil instilled as well as the implant footprints were measured. The fibular allografts and cages were tested at 20-, 40-, and 50-mm lengths. Two investigators independently performed all measurements 5 times. Five CFRP cubes (1 × 1 × 1 cm) were tested under pure compression, and load versus displacement curves were plotted to determine the modulus of elasticity. RESULTS Significantly more oil fit in the CFRP cages than in the fibular allografts (p < 0.0001). The weight and volume of oil was 4-6 times greater in the cages. Interobserver (r = 0.991) and intraobserver (r = 0.993) reliability was excellent. The modulus of elasticity for CFRP was 16.44 ± 2.07 GPa. CONCLUSIONS Carbon fiber-reinforced polyetheretherketone cages can accommodate much more graft material than can fibular allografts. In clinical practice, the ability to deliver greater amounts of graft material following a corpectomy may improve fusion rates. PMID:27058498

  12. Suitability of carbon fiber-reinforced polyetheretherketone cages for use as anterior struts following corpectomy.

    PubMed

    Heary, Robert F; Parvathreddy, Naresh K; Qayumi, Zainab S; Ali, Naiim S; Agarwal, Nitin

    2016-08-01

    OBJECTIVE Fibular allograft remains a widely used strut for corpectomy surgeries. The amount of graft material that can be packed into an allograft strut has not been quantified. Cages are an alternative to fibular allograft for fusion surgeries. The authors of this study assessed the suitability of carbon fiber-reinforced polyetheretherketone (CFRP) cages for anterior corpectomy surgeries. They further explored the parameters known to affect fusion rates in clinical practice. METHODS Six fibular allografts were tested at standard lengths. Three sets of carbon fiber cages (Bengal, DePuy Spine), each with a different footprint size but the same lengths, were tested. The allografts and cages were wrapped in adhesive, fluid-tight transparent barriers and filled with oil. The volume and weight of the oil instilled as well as the implant footprints were measured. The fibular allografts and cages were tested at 20-, 40-, and 50-mm lengths. Two investigators independently performed all measurements 5 times. Five CFRP cubes (1 × 1 × 1 cm) were tested under pure compression, and load versus displacement curves were plotted to determine the modulus of elasticity. RESULTS Significantly more oil fit in the CFRP cages than in the fibular allografts (p < 0.0001). The weight and volume of oil was 4-6 times greater in the cages. Interobserver (r = 0.991) and intraobserver (r = 0.993) reliability was excellent. The modulus of elasticity for CFRP was 16.44 ± 2.07 GPa. CONCLUSIONS Carbon fiber-reinforced polyetheretherketone cages can accommodate much more graft material than can fibular allografts. In clinical practice, the ability to deliver greater amounts of graft material following a corpectomy may improve fusion rates.

  13. Development of Rapid Pipe Moulding Process for Carbon Fiber Reinforced Thermoplastics by Direct Resistance Heating

    NASA Astrophysics Data System (ADS)

    Tanaka, Kazuto; Harada, Ryuki; Uemura, Toshiki; Katayama, Tsutao; Kuwahara, Hideyuki

    To deal with environmental issues, the gasoline mileage of passenger cars can be improved by reduction of the car weight. The use of car components made of Carbon Fiber Reinforced Plastics (CFRP) is increasing because of its superior mechanical properties and relatively low density. Many vehicle structural parts are pipe-shaped, such as suspension arms, torsion beams, door guard bars and impact beams. A reduction of the car weight is expected by using CFRP for these parts. Especially, when considering the recyclability and ease of production, Carbon Fiber Reinforced Thermoplastics are a prime candidate. On the other hand, the moulding process of CFRTP pipes for mass production has not been well established yet. For this pipe moulding process an induction heating method has been investigated already, however, this method requires a complicated coil system. To reduce the production cost, another system without such complicated equipment is to be developed. In this study, the pipe moulding process of CFRTP using direct resistance heating was developed. This heating method heats up the mould by Joule heating using skin effect of high-frequency current. The direct resistance heating method is desirable from a cost perspective, because this method can heat the mould directly without using any coils. Formerly developed Non-woven Stitched Multi-axial Cloth (NSMC) was used as semi-product material. NSMC is very suitable for the lamination process due to the fact that non-crimp stitched carbon fiber of [0°/+45°/90°/-45°] and polyamide 6 non-woven fabric are stitched to one sheet, resulting in a short production cycle time. The use of the pipe moulding process with the direct resistance heating method in combination with the NSMC, has resulted in the successful moulding of a CFRTP pipe of 300 mm in length, 40 mm in diameter and 2 mm in thickness.

  14. [Tribological properties of carbon fiber-reinforced plastic. Experimental and clinical results].

    PubMed

    Früh, H J; Ascherl, R; Hipp, E

    1997-02-01

    Wear of the articulating components (especially PE-UHMW) of total hip endoprostheses is the most important technical factor limiting the functional lifetime. To minimize wear debris, ceramic heads, according to ISO 6474 (Al2O3), have been used, from 1969 paired with Al2O3 and since 1975 paired with PE-UHMW. Al2O3 balls articulating with cups made from CFRP have been in clinical use since 1988. Laboratory experiments and in-vivo testing showed minimized wear debris and mild biological response to wear products using CFRP (carbon fiber reinforced plastic) instead of PE-UHMW as the cup material. The articulating surfaces of retrieved ceramic heads (Al2O3-Biolox) and cementless CFRP cups (carbon fiber reinforced plastic, Caproman) were compared using sphericity measurement techniques, scanning electron microscopy (SEM) and roughness measurements (including advanced roughness parameters Rvk or Rpk according to ISO 4287). Altogether, the first results of the clinical study showed that the combination Al2O3-ball/CFRP-cup came up to the expected lower wear rates compared with the conventional combinations. The wear rates are comparable with the combination Al2O3/Al2O3 without the material-related problems of ceramic components in all ceramic combinations.

  15. [Recent development of research on the biotribology of carbon fiber reinforced poly ether ether ketone composites].

    PubMed

    Chen, Yan; Pan, Yusong

    2014-12-01

    Carbon fiber reinforced poly ether ether ketone (CF/PEEK) composite possesses excellent biocompatible, biomechanical and bioribological properties. It is one of the most promising implant materials for artificial joint. Many factors influence the bioribological properties of CF/PEEK composites. In this paper, the authors reviewed on the biotribology research progress of CF/PEEK composites. The influences of various factors such as lubricant, reinforcement surface modification, functional particles, friction counterpart and friction motion modes on the bio-tribological properties of CF/PEEK composites are discussed. Based on the recent research, the authors suggest that the further research should be focused on the synergistic effect of multiple factors on the wear and lubrication mechanism of CF/PEEK. PMID:25868268

  16. Reinforcing of thermoplastic polycarbonate and polysulfone with carbon fibers: Production and characteristics of UD-compound objects

    NASA Technical Reports Server (NTRS)

    Fitzer, E.; Jaeger, H.

    1988-01-01

    The production and characteristics of the carbon fiber reinforced thermoplastics polycarbonate and polysulfone are described. The production of prepregs from defined polymer solutions is emphasized along with methods of optimizing the production of compounds. The characteristics of unidirectionally reinforced thermoplastics, such as shear strength, bending strength, and impact resistance are compared with regard to fracture behavior, the influence of intermediate layers, and the behavior under cryogenic conditions and under slightly elevated temperatures. The problem of adhesion between high strength carbon fibers and thermoplastics is examined, taking into account the effect of moisture on the shear strength and the impact resistance.

  17. Recycling high-performance carbon fiber reinforced polymer composites using sub-critical and supercritical water

    NASA Astrophysics Data System (ADS)

    Knight, Chase C.

    Carbon fiber reinforced plastics (CFRP) are composite materials that consist of carbon fibers embedded in a polymer matrix, a combination that yields materials with properties exceeding the individual properties of each component. CFRP have several advantages over metals: they offer superior strength to weight ratios and superior resistance to corrosion and chemical attack. These advantages, along with continuing improvement in manufacturing processes, have resulted in rapid growth in the number of CFRP products and applications especially in the aerospace/aviation, wind energy, automotive, and sporting goods industries. Due to theses well-documented benefits and advancements in manufacturing capabilities, CFRP will continue to replace traditional materials of construction throughout several industries. However, some of the same properties that make CFRP outstanding materials also pose a major problem once these materials reach the end of service life. They become difficult to recycle. With composite consumption in North America growing by almost 5 times the rate of the US GDP in 2012, this lack of recyclability is a growing concern. As consumption increases, more waste will inevitably be generated. Current composite recycling technologies include mechanical recycling, thermal processing, and chemical processing. The major challenge of CFRP recycling is the ability to recover materials of high-value and preserve their properties. To this end, the most suitable technology is chemical processing, where the polymer matrix can be broken down and removed from the fiber, with limited damage to the fibers. This can be achieved using high concentration acids, but such a process is undesirable due to the toxicity of such materials. A viable alternative to acid is water in the sub-critical and supercritical region. Under these conditions, the behavior of this abundant and most environmentally friendly solvent resembles that of an organic compound, facilitating the breakdown

  18. Optics of carbon fiber-reinforced plastics - A theoretical and an experimental study

    NASA Astrophysics Data System (ADS)

    Hohmann, Ansgar; ElMaklizi, Ahmed; Foschum, Florian; Voit, Florian; Bergmann, Florian; Simon, Emanuel; Reitzle, Dominik; Kienle, Alwin

    2016-09-01

    Laser processing of carbon fiber-reinforced plastics (CFRP) as well as their design optimization are strongly emerging fields. As the optics of CFRP is still rather unknown, the optical behavior of CFRP was investigated in this study. Different simulation models were implemented to simulate reflectance from CFRP samples as well as distribution and absorption of light within these samples. The methods include an analytical solution of Maxwell's equations and Monte Carlo solutions of the radiative transfer theory. We show that strong inaccurracies occur, if light propagation in CFRP is modeled using the radiative transfer theory. Therefore, the solution of Maxwell's equations is the method of choice for calculation of light propagation in CFRP. Furthermore, measurements of the reflectance of light from CFRP were performed and compared to the simulations for investigation of the optical behavior. Information on the refractive index of carbon fibers was obtained via goniometric measurements. The amount of reflected light was determined as 6.05±0.38% for light polarized parallel to the fiber direction, while it was 3.65±0.41% for light polarized perpendicular to the fiber direction in case of laser-processed CFRP.

  19. Mechanical properties of neat polymer matrix materials and their unidirectional carbon fiber-reinforced composites

    NASA Technical Reports Server (NTRS)

    Zimmerman, Richard S.; Adams, Donald F.

    1988-01-01

    The mechanical properties of two neat resin systems for use in carbon fiber epoxy composites were characterized. This included tensile and shear stiffness and strengths, coefficients of thermal and moisture expansion, and fracture toughness. Tests were conducted on specimens in the dry and moisture-saturated states, at temperatures of 23, 82 and 121 C. The neat resins tested were American Cyanamid 1806 and Union Carbide ERX-4901B(MPDA). Results were compared to previously tested neat resins. Four unidirectional carbon fiber reinforced composites were mechanically characterized. Axial and transverse tension and in-plane shear strengths and stiffness were measured, as well as transverse coefficients of thermal and moisture expansion. Tests were conducted on dry specimens only at 23 and 100 C. The materials tested were AS4/3502, AS6/5245-C, T300/BP907, and C6000/1806 unidirectional composites. Scanning electron microscopic examination of fracture surfaces was performed to permit the correlation of observed failure modes with the environmental test conditions.

  20. Laser Processing of Carbon Fiber Reinforced Plastics - Release of Carbon Fiber Segments During Short-pulsed Laser Processing of CFRP

    NASA Astrophysics Data System (ADS)

    Walter, Juergen; Brodesser, Alexander; Hustedt, Michael; Bluemel, Sven; Jaeschke, Peter; Kaierle, Stefan

    Cutting and ablation using short-pulsed laser radiation are promising technologies to produce or repair CFRP components with outstanding mechanical properties e.g. for automotive and aircraft industry. Using sophisticated laser processing strategies and avoiding excessive heating of the workpiece, a high processing quality can be achieved. However, the interaction of laser radiation and composite material causes a notable release of hazardous substances from the process zone, amongst others carbon fiber segments or fibrous particles. In this work, amounts and geometries of the released fiber segments are analyzed and discussed in terms of their hazardous potential. Moreover, it is investigated to what extent gaseous organic process emissions are adsorbed at the fiber segments, similar to an adsorption of volatile organic compounds at activated carbon, which is typically used as filter material.

  1. A Precious Metal-Free Electroless Technique for the Deposition of Copper on Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Che, Dehui; Yao, Guangchun; Cao, Zhuokun

    2012-11-01

    This article introduces a new technique of electroless copper deposition on carbon fibers in the absence of precious metal as the catalyst. Copper layers were electrolessly deposited on the surface of carbon fiber without using the conventional palladium or silver catalyst to initiate redox reactions leading to metallization. This new technique shows that nickel seeds can serve as excellent catalysts to expedite the redox reactions. By performing experiments, parameters such as activation temperature, nickel ion concentration, and pH value were optimized, and an orbicular copper plating layer of carbon fiber was obtained in the copper sulfate salt-based conventional electroless solution. The surface morphology of copper coating was characterized by scanning electron microscopy and X-ray diffraction. The results indicate that uniform and smooth copper coating could be obtained by the new precious-metal free activation process. The resulting copper coating thickness is about 1 μm.

  2. Basic failure mechanisms in advanced composites. [composed of epoxy resins reinforced with carbon fibers

    NASA Technical Reports Server (NTRS)

    Mazzio, V. F.; Mehan, R. L.; Mullin, J. V.

    1973-01-01

    The fundamental failure mechanisms which result from the interaction of thermal cycling and mechanical loading of carbon-epoxy composites were studied. This work was confined to epoxy resin uniderictionally reinforced with HTS carbon fibers, and consists of first identifying local fiber, matrix and interface failure mechanisms using the model composite specimen containing a small number of fibers so that optical techniques can be used for characterization. After the local fracture process has been established for both mechanical loading and thermal cycling, engineering composite properties and gross fracture modes are then examined to determine how the local events contribute to real composite performance. Flexural strength in high fiber content specimens shows an increase in strength with increased thermal cycling. Similar behavior is noted for 25 v/o material up to 200 cycles; however, there is a drastic reduction after 200 cycles indicating a major loss of integrity probably through the accumulation of local cleavage cracks in the tensile region.

  3. Ultrasonic inspection of carbon fiber reinforced plastic by means of sample-recognition methods

    NASA Technical Reports Server (NTRS)

    Bilgram, R.

    1985-01-01

    In the case of carbon fiber reinforced plastic (CFRP), it has not yet been possible to detect nonlocal defects and material degradation related to aging with the aid of nondestructive inspection method. An approach for overcoming difficulties regarding such an inspection involves an extension of the ultrasonic inspection procedure on the basis of a use of signal processing and sample recognition methods. The basic concept involved in this approach is related to the realization that the ultrasonic signal contains information regarding the medium which is not utilized in conventional ultrasonic inspection. However, the analytical study of the phyiscal processes involved is very complex. For this reason, an empirical approach is employed to make use of the information which has not been utilized before. This approach uses reference signals which can be obtained with material specimens of different quality. The implementation of these concepts for the supersonic inspection of CFRP laminates is discussed.

  4. Graphite Sheet Coating for Improved Thermal Oxidative Stability of Carbon Fiber Reinforced/PMR-15 Composites

    NASA Technical Reports Server (NTRS)

    Campbell, Sandi; Papadopoulos, Demetrios; Heimann, Paula; Inghram, Linda; McCorkle, Linda

    2005-01-01

    Expanded graphite was compressed into graphite sheets and used as a coating for carbon fiber reinforced PMR-15 composites. BET analysis of the graphite indicated an increase in graphite pore size on compression, however the material was proven to be an effective barrier to oxygen when prepegged with PMR-15 resin. Oxygen permeability of the PMR-15/graphite was an order of magnitude lower than the compressed graphite sheet. By providing a barrier to oxygen permeation, the rate of oxidative degradation of PMR-15 was decreased. As a result, the composite thermo-oxidative stability increased by up to 25%. The addition of a graphite sheet as a top ply on the composites yielded little change in the material's flexural strength or interlaminar shear strength.

  5. Oxygen-assisted multipass cutting of carbon fiber reinforced plastics with ultra-short laser pulses

    SciTech Connect

    Kononenko, T. V.; Komlenok, M. S.; Konov, V. I.; Freitag, C.; Onuseit, V.; Weber, R.; Graf, T.

    2014-03-14

    Deep multipass cutting of bidirectional and unidirectional carbon fiber reinforced plastics (CFRP) with picosecond laser pulses was investigated in different static atmospheres as well as with the assistance of an oxygen or nitrogen gas flow. The ablation rate was determined as a function of the kerf depth and the resulting heat affected zone was measured. An assisting oxygen gas flow is found to significantly increase the cutting productivity, but only in deep kerfs where the diminished evaporative ablation due to the reduced laser fluence reaching the bottom of the kerf does not dominate the contribution of reactive etching anymore. Oxygen-supported cutting was shown to also solve the problem that occurs when cutting the CFRP parallel to the fiber orientation where a strong deformation and widening of the kerf, which temporarily slows down the process speed, is revealed to be typical for processing in standard air atmospheres.

  6. Nondestructive Evaluation of Carbon Fiber Reinforced Polymer Composites Using Reflective Terahertz Imaging.

    PubMed

    Zhang, Jin; Li, Wei; Cui, Hong-Liang; Shi, Changcheng; Han, Xiaohui; Ma, Yuting; Chen, Jiandong; Chang, Tianying; Wei, Dongshan; Zhang, Yumin; Zhou, Yufeng

    2016-01-01

    Terahertz (THz) time-domain spectroscopy (TDS) imaging is considered a nondestructive evaluation method for composite materials used for examining various defects of carbon fiber reinforced polymer (CFRP) composites and fire-retardant coatings in the reflective imaging modality. We demonstrate that hidden defects simulated by Teflon artificial inserts are imaged clearly in the perpendicular polarization mode. The THz TDS technique is also used to measure the thickness of thin fire-retardant coatings on CFRP composites with a typical accuracy of about 10 micrometers. In addition, coating debonding is successfully imaged based on the time-delay difference of the time-domain waveforms between closely adhered and debonded sample locations. PMID:27314352

  7. Nondestructive Evaluation of Carbon Fiber Reinforced Polymer Composites Using Reflective Terahertz Imaging

    PubMed Central

    Zhang, Jin; Li, Wei; Cui, Hong-Liang; Shi, Changcheng; Han, Xiaohui; Ma, Yuting; Chen, Jiandong; Chang, Tianying; Wei, Dongshan; Zhang, Yumin; Zhou, Yufeng

    2016-01-01

    Terahertz (THz) time-domain spectroscopy (TDS) imaging is considered a nondestructive evaluation method for composite materials used for examining various defects of carbon fiber reinforced polymer (CFRP) composites and fire-retardant coatings in the reflective imaging modality. We demonstrate that hidden defects simulated by Teflon artificial inserts are imaged clearly in the perpendicular polarization mode. The THz TDS technique is also used to measure the thickness of thin fire-retardant coatings on CFRP composites with a typical accuracy of about 10 micrometers. In addition, coating debonding is successfully imaged based on the time-delay difference of the time-domain waveforms between closely adhered and debonded sample locations. PMID:27314352

  8. Development of an x-ray telescope using the carbon fiber reinforced plastic (CFRP)

    NASA Astrophysics Data System (ADS)

    Matsumoto, Hironori; Iwase, Toshihiro; Maejima, Masato; Awaki, Hisamitsu; Kunieda, Hideyo; Ishida, Naoki; Sugita, Satoshi; Miyazawa, Takuya; Shima, Naoki; Mitsuishi, Ikuyuki; Tawara, Yuzuru

    2015-09-01

    We are developing an X-ray mirror using the carbon fiber reinforced plastic (CFRP) as a substrate in order to improve the angular resolution of tightly-nested thin-foil Wolter-I X-ray mirrors. We found that curing of the epoxy used in the replication process at the room temperature is effective to suppress the print through. We were able to make mirrors whose shape accuracy is 3 - 5 μm. Characterization at the synchrotron facility SPring-8 using the X-ray pencil beam of 20 keV showed that the angular resolution was 3 - 5 arcmin as a whole, but can reach to 20 arcsec locally.

  9. Mechanical properties of carbon fiber reinforced plastics and their response to a radiation environment

    NASA Astrophysics Data System (ADS)

    Spieβberger, S. M.; Humer, K.; Tschegg, E. K.; Weber, H. W.; Noma, K.; Iwasaki, Y.

    "TORAYCA T300 3K" is a two and a half dimensional woven carbon fiber reinforced epoxy which was developed for various applications including cryogenics. "Scaling" experiments in tension, in the shear-mode (mode II) and in the crack-opening-mode (mode I) were made at room and low temperature, in order to establish suitable sample geometries for irradiation experiments. Moreover, the interlaminar and the intralaminar shear strength as well as the ultimate tensile strength were investigated after irradiation at 340 K with a reactor spectrum up to a fast neutron fluence of 5 × 10 22 m -2 ( E > 0.1 MeV). The irradiated material was measured at 77 K and acoustic emission (AE) investigations were made for the tensile and the mode II samples.

  10. Segmenting delaminations in carbon fiber reinforced polymer composite CT using convolutional neural networks

    NASA Astrophysics Data System (ADS)

    Sammons, Daniel; Winfree, William P.; Burke, Eric; Ji, Shuiwang

    2016-02-01

    Nondestructive evaluation (NDE) utilizes a variety of techniques to inspect various materials for defects without causing changes to the material. X-ray computed tomography (CT) produces large volumes of three dimensional image data. Using the task of identifying delaminations in carbon fiber reinforced polymer (CFRP) composite CT, this work shows that it is possible to automate the analysis of these large volumes of CT data using a machine learning model known as a convolutional neural network (CNN). Further, tests on simulated data sets show that with a robust set of experimental data, it may be possible to go beyond just identification and instead accurately characterize the size and shape of the delaminations with CNNs.

  11. Influence of attenuation on acoustic emission signals in carbon fiber reinforced polymer panels.

    PubMed

    Asamene, Kassahun; Hudson, Larry; Sundaresan, Mannur

    2015-05-01

    Influence of attenuation on acoustic emission (AE) signals in Carbon Fiber Reinforced Polymer (CFRP) crossply and quasi-isotropic panels is examined in this paper. Attenuation coefficients of the fundamental antisymmetric (A0) and symmetric (S0) wave modes were determined experimentally along different directions for the two types of CFRP panels. In the frequency range from 100 kHz to 500 kHz, the A0 mode undergoes significantly greater changes due to material related attenuation compared to the S0 mode. Moderate to strong changes in the attenuation levels were noted with propagation directions. Such mode and frequency dependent attenuation introduces major changes in the characteristics of AE signals depending on the position of the AE sensor relative to the source. Results from finite element simulations of a microscopic damage event in the composite laminates are used to illustrate attenuation related changes in modal and frequency components of AE signals.

  12. Laser Cutting of Carbon Fiber Reinforced Plastics - Investigation of Hazardous Process Emissions

    NASA Astrophysics Data System (ADS)

    Walter, Juergen; Hustedt, Michael; Staehr, Richard; Kaierle, Stefan; Jaeschke, Peter; Suttmann, Oliver; Overmeyer, Ludger

    Carbon fiber reinforced plastics (CFRP) show high potential for use in lightweight applications not only in aircraft design, but also in the automotive or wind energy industry. However, processing of CFRP is complex and expensive due to their outstanding mechanical properties. One possibility to manufacture CFRP structures flexibly at acceptable process speeds is high-power laser cutting. Though showing various advantages such as contactless energy transfer, this process is connected to potentially hazardous emission of respirable dust and organic gases. Moreover, the emitted particles may be fibrous, thus requiring particular attention. Here, a systematic analysis of the hazardous substances emitted during laser cutting of CFRP with thermoplastic and thermosetting matrix is presented. The objective is to evaluate emission rates for the total particulate and gaseous fractions as well as for different organic key components. Furthermore, the influence of the laser process conditions shall be assessed, and first proposals to handle the emissions adequately are made.

  13. A study on UV laser drilling of PEEK reinforced with carbon fibers

    NASA Astrophysics Data System (ADS)

    Romoli, L.; Fischer, F.; Kling, R.

    2012-03-01

    This paper deals with the application of Nd-YAG laser emitting at 355 nm to the drilling process of Carbon Fiber Reinforced Polyetheretherkethone (PEEK-CF) laminates. The combination of a modern UV-laser source with a scanning technology enabling speeds up to 4 m/s, suppresses heat affected zones (HAZ) and consequently detachment of fibers from the polymer matrix. A removal technique based on the ablation of superimposed layers of composite material is proposed and analyzed in detail as a function of energy density delivered to the surface, hatch strategy and thickness of the laminate to be drilled. The hatching technique discussed in the paper is compared with conventional laser trepanning and percussion drilling through holes for the realization of 2 mm and 0.1 mm diameter, respectively. In both the cases benefits were noticed in terms of extension of HAZ and quality of the cut edges.

  14. Fatigue behavior of carbon fiber reinforced polyetheretherketone (PEEK) laminated composites (III)

    SciTech Connect

    Ma, C.C.M.; Kuo, H.C.; Chang, M.J.; Ong, C.L.; Wu, I.C.; Sheu, M.F.

    1993-12-31

    Fatigue behavior of carbon fiber reinforced polyetheretherketone (PEEK) laminated composite [O/({+-}45){sub 4}/90]{sub S} was investigated. The [0/({+-}45){sub 4}/90]{sub S} AS-4/PEEK composite laminate under static loading and tension-tension fatigue loading tests were conducted at various levels of stress amplitude to study the effect of stress amplitude on the fatigue life. The experimental fatigue life data under different stress amplitude tests were estimated by median rank order-statistic cumulative-distribution function. Then, the fitting curves of estimated data were analyzed by utilizing the Weibull distribution function. The S-N curves for a series of cyclic loading at different survival probability were also presented and the damage behavior after fatigue loading test was also investigated by optical microscopy.

  15. Simulated space environmental effects on a polyetherimide and its carbon fiber-reinforced composites

    NASA Technical Reports Server (NTRS)

    Kern, Kristen T.; Stancil, Phillip C.; Harries, Wynford L.; Long, Edward R., Jr.; Thibeault, Sheila A.

    1993-01-01

    The selection of materials for spacecraft construction requires identification of candidate materials which can perform reliably in the space environment. Understanding the effects of the space environment on the materials is an important step in the selection of candidate materials. This work examines the effects of energetic electrons, thermal cycling, electron radiation in conjunction with thermal cycling, and atomic oxygen on a thermoplastic polyetherimide and its carbon-fiber-reinforced composites. Composite materials made with non-sized fibers as well as materials made with fibers sized with an epoxy were evaluated. The mechanical and thermomechanical properties of the materials were studied and spectroscopic techniques were used to investigate the mechanisms for the observed effects. Considerations for future material development are suggested.

  16. Low-velocity impact damage characterization of carbon fiber reinforced polymer (CFRP) using infrared thermography

    NASA Astrophysics Data System (ADS)

    Li, Yin; Zhang, Wei; Yang, Zheng-wei; Zhang, Jin-yu; Tao, Sheng-jie

    2016-05-01

    Carbon fiber reinforced polymer (CFRP) after low-velocity impact is detected using infrared thermography, and different damages in the impacted composites are analyzed in the thermal maps. The thermal conductivity under pulse stimulation, frictional heating and thermal conductivity under ultrasonic stimulation of CFRP containing low-velocity impact damage are simulated using numerical simulation method. Then, the specimens successively exposed to the low-velocity impact are respectively detected using the pulse infrared thermography and ultrasonic infrared thermography. Through the numerical simulation and experimental investigation, the results obtained show that the combination of the above two detection methods can greatly improve the capability for detecting and evaluating the impact damage in CFRP. Different damages correspond to different infrared thermal images. The delamination damage, matrix cracking and fiber breakage are characterized as the block-shape hot spot, line-shape hot spot,

  17. Clinical evaluation of carbon fiber reinforced carbon endodontic post, glass fiber reinforced post with cast post and core: A one year comparative clinical study

    PubMed Central

    Preethi, GA; Kala, M

    2008-01-01

    Aim: Restoring endodontically treated teeth is one of the major treatments provided by the dental practitioner. Selection and proper use of restorative materials continues to be a source of frustration for many clinicians. There is controversy surrounding the most suitable choice of restorative material and the placement method that will result in the highest probability of successful treatment. This clinical study compares two different varieties of fiber posts and one cast post and core in terms of mobility of crown margin under finger pressure, recurrent caries detected at the crown margin, fracture of the restoration, fracture of the root and periapical and periodontal pathology requiring crown removal over the period of 12months as evaluated by clinical and radiographical examination. Materials and Methods: 30 root canal treated, single rooted maxillary anterior teeth of 25 patients in the age range of 18–60 years where a post retained crown was indicated were selected for the study between January 2007 and August 2007; and prepared in a standard clinical manner. It was divided into 3 groups of 10 teeth in each group. After post space preparation, the Carbon fiber and Glass fiber reinforced posts were cemented with Scotch bond multipurpose plus bonding agent and RelyX adhesive resin cement in the first and second groups respectively. The Cast post and cores were cemented with Zinc Phosphate cement in the third group. Following post- cementation, the preparation was further refined and a rubber base impression was taken for metal-ceramic crowns which was cemented with Zinc Phosphate cement. A baseline periapical radiograph was taken once each crown was cemented. All patients were evaluated after one week (baseline), 3 months, 6 months and one year for following characteristics mobility of crown margin under finger pressure, recurrent caries detected at the crown margin, fracture of the restoration, fracture of the root and periapical and periodontal pathology

  18. Eddy current pulsed phase thermography considering volumetric induction heating for delamination evaluation in carbon fiber reinforced polymers

    NASA Astrophysics Data System (ADS)

    Yang, Ruizhen; He, Yunze

    2015-06-01

    Anisotropy and inhomogeneity of carbon fiber reinforced polymers (CFRPs) result in that many traditional non-destructive inspection techniques are inapplicable on the delamination evaluation. This letter introduces eddy current pulsed phase thermography (ECPPT) for CFRPs evaluation considering volumetric induction heating due to small electrical conductivity, abnormal thermal wave propagation, and Fourier analysis. The proposed methods were verified through experimental studies under transmission and reflection modes. Using ECPPT, the influence of the non-uniform heating effect and carbon fiber structures can be suppressed, and then delamination detectability can be improved dramatically over eddy current pulsed thermography.

  19. Spectroscopic study of terahertz reflection and transmission properties of carbon-fiber-reinforced plastic composites

    NASA Astrophysics Data System (ADS)

    Zhang, Jin; Shi, Changcheng; Ma, Yuting; Han, Xiaohui; Li, Wei; Chang, Tianying; Wei, Dongshan; Du, Chunlei; Cui, Hong-Liang

    2015-05-01

    Carbon-fiber-reinforced plastic (CFRP) composites are widely used in aerospace and concrete structure reinforcement due to their high strength and light weight. Terahertz (THz) time-domain spectroscopy is an attractive tool for defect inspection in CFRP composites. In order to improve THz nondestructive testing of CFRP composites, we have carried out systematic investigations of THz reflection and transmission properties of CFRP. Unidirectional CFRP composites with different thicknesses are measured with polarization directions 0 deg to 90 deg with respect to the fiber direction, in both reflection and transmission modes. As shown in the experiments, CFRP composites are electrically conducting and therefore exhibit a high THz reflectivity. In addition, CFRP composites have polarization-dependent reflectivity and transmissivity for THz radiation. The reflected THz power in the case of parallel polarization is nearly 1.8 times higher than for perpendicular polarization. At the same time, in the transmission of THz wave, a CFRP acts as a Fabry-Pérot cavity resulting from multiple internal reflections from the CFRP-air interfaces. Moreover, from the measured data, we extract the refractive index and absorption coefficient of CFRP composites in the THz frequency range.

  20. Preparation and mechanical properties of carbon fiber reinforced hydroxyapatite/polylactide biocomposites.

    PubMed

    Shen, Lie; Yang, Hui; Ying, Jia; Qiao, Fei; Peng, Mao

    2009-11-01

    A novel biocomposite of carbon fiber (CF) reinforced hydroxyapatite (HA)/polylactide (PLA) was prepared by hot pressing a prepreg which consisting of PLA, HA and CF. The prepreg was manufactured by solvent impregnation process. Polymer resin PLA dissolved with chloroform was mixed with HA. After reinforcement CF bundle was impregnated in the mixture, the solvent was dried completely and subsequently hot-pressed uniaxially under a pressure of 40 MPa at 170 degrees C for 20 min. A study was carried out to investigate change in mechanical properties of CF/HA/PLA composites before and after degradation in vitro. The composites have excellent mechanical properties. A peak showed in flexural strength, flexural modulus and shear strength aspects, reaching up 430 MPa, 22 GPa, 212 MPa, respectively, as the HA content increased. Degraded in vitro for 3 months, the flexural strength and flexural modulus of the CF/HA/PLA fell 13.2% and 5.4%, respectively, while the shear strength of the CF/HA/PLA composites remains at the 190 MPa level. The SEM photos showed that there were gaps between the PLA matrix and CF after degradation. Water uptake increased to 5%, but the mass loss rate was only 1.6%. The pH values of the PBS dropped less than 0.1. That's because the alkaline of HA neutralize the acid degrades from PLA, which can prevent the body from the acidity harm. PMID:19488680

  1. Recycling high-performance carbon fiber reinforced polymer composites using sub-critical and supercritical water

    NASA Astrophysics Data System (ADS)

    Knight, Chase C.

    Carbon fiber reinforced plastics (CFRP) are composite materials that consist of carbon fibers embedded in a polymer matrix, a combination that yields materials with properties exceeding the individual properties of each component. CFRP have several advantages over metals: they offer superior strength to weight ratios and superior resistance to corrosion and chemical attack. These advantages, along with continuing improvement in manufacturing processes, have resulted in rapid growth in the number of CFRP products and applications especially in the aerospace/aviation, wind energy, automotive, and sporting goods industries. Due to theses well-documented benefits and advancements in manufacturing capabilities, CFRP will continue to replace traditional materials of construction throughout several industries. However, some of the same properties that make CFRP outstanding materials also pose a major problem once these materials reach the end of service life. They become difficult to recycle. With composite consumption in North America growing by almost 5 times the rate of the US GDP in 2012, this lack of recyclability is a growing concern. As consumption increases, more waste will inevitably be generated. Current composite recycling technologies include mechanical recycling, thermal processing, and chemical processing. The major challenge of CFRP recycling is the ability to recover materials of high-value and preserve their properties. To this end, the most suitable technology is chemical processing, where the polymer matrix can be broken down and removed from the fiber, with limited damage to the fibers. This can be achieved using high concentration acids, but such a process is undesirable due to the toxicity of such materials. A viable alternative to acid is water in the sub-critical and supercritical region. Under these conditions, the behavior of this abundant and most environmentally friendly solvent resembles that of an organic compound, facilitating the breakdown

  2. Laser cutting of carbon fiber reinforced thermo-plastics (CFRTP) by single-mode fiber laser irradiation

    NASA Astrophysics Data System (ADS)

    Niino, Hiroyuki; Kawaguchi, Yoshizo; Sato, Tadatake; Narazaki, Aiko; Kurosaki, Ryozo; Muramatsu, Mayu; Harada, Yoshihisa; Anzai, Kenji; Aoyama, Mitsuaki; Matsushita, Masafumi; Furukawa, Koichi; Nishino, Michiteru; Fujisaki, Akira; Miyato, Taizo; Kayahara, Takashi

    2014-03-01

    We report on the laser cutting of carbon fiber reinforced thermo-plastics (CFRTP) with a cw IR fiber laser (single-mode fiber laser, average power: 350 W). CFRTP is a high strength composite material with a lightweight, and is increasingly being used various applications. A well-defined cutting of CFRTP which were free of debris and thermal-damages around the grooves, were performed by the laser irradiation with a fast beam galvanometer scanning on a multiple-scanpass method.

  3. Durability of carbon fiber reinforced shape memory polymer composites in space

    NASA Astrophysics Data System (ADS)

    Jang, Joon Hyeok; Hong, Seok Bin; Ahn, Yong San; Kim, Jin-Gyun; Nam, Yong-Youn; Lee, Geun Ho; Yu, Woong-Ryeol

    2016-04-01

    Shape memory polymer (SMP) is one of smart polymers which exhibit shape memory effect upon external stimuli. Recently, shape memory polymer composites (SMPCs) have been considered for space structure instead of shape memory alloys due to their deformability, lightweight and large recovery ratio, requiring characterization of their mechanical properties against harsh space environment and further prediction of the durability of SMPCs in space. As such, the durability of carbon fiber reinforced shape memory polymer composites (CF-SMPCs) was investigated using accelerated testing method based on short-term testing of CF-SMPCs in harsh condition. CF-SMPCs were prepared using woven carbon fabrics and a thermoset SMP via vacuum assisted resin transfer molding process. Bending tests with constant strain rate of CF-SMPCs were conducted using universal tensile machine (UTM) and Storage modulus test were conducted using dynamic mechanical thermal analysis (DMTA). Using the results, a master curve based on time-temperature superposition principle was then constructed, through which the mechanical properties of CF-SMPCs at harsh temperature were predicted. CF-SMPCs would be exposed to simulated space environments under ultra-violet radiations at various temperatures. The mechanical properties including flexural and tensile strength and shape memory properties of SMPCs would be measured using UTM before and after such exposures for comparison. Finally, the durability of SMPCs in space would be assessed by developing a degradation model of SMPC.

  4. Delamination behavior of carbon fiber/epoxy composite laminates with short fiber reinforcement

    SciTech Connect

    Sohn, M.S.; Hu, X.Z. . Dept. of Mechanical and Materials Engineering)

    1994-06-01

    Delamination in laminated materials is one major mode of damage and failure encountered in application. Fracture mechanics is often used to characterize the interlaminar fracture behavior. The interlaminar fracture energies, G[sub I], G[sub II] and G[sub I/II] are the major concerns to characterize the interlaminar toughness of the composite laminates. Typical mode-I fracture is caused by normal tension, and typical mode-II fracture by shear in the direction of crack extension. The objective of the present study is to compare and discuss the mode-I and mode-II interlaminar fracture energies, G[sub I] and G[sub II] of carbon fiber/epoxy composite laminates with and without the reinforcement of short Kevlar fibers (5--7 mm in length) and to identify the microfracture features of the Kevlar fibers under those two delamination modes through SEM observations. Double cantilever beam (DCB) specimens and end notched flexure (ENF) specimens are used for the mode-I and -II delamination experiments.

  5. Modeling the Tensile Strength of Carbon Fiber - Reinforced Ceramic - Matrix Composites Under Multiple Fatigue Loading

    NASA Astrophysics Data System (ADS)

    Li, Longbiao

    2016-06-01

    An analytical method has been developed to investigate the effect of interface wear on the tensile strength of carbon fiber - reinforced ceramic - matrix composites (CMCs) under multiple fatigue loading. The Budiansky - Hutchinson - Evans shear - lag model was used to describe the micro stress field of the damaged composite considering fibers failure and the difference existed in the new and original interface debonded region. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The interface shear stress degradation model and fibers strength degradation model have been adopted to analyze the interface wear effect on the tensile strength of the composite subjected to multiple fatigue loading. Under tensile loading, the fibers failure probabilities were determined by combining the interface wear model and fibers failure model based on the assumption that the fiber strength is subjected to two - parameter Weibull distribution and the loads carried by broken and intact fibers satisfy the Global Load Sharing criterion. The composite can no longer support the applied load when the total loads supported by broken and intact fibers approach its maximum value. The conditions of a single matrix crack and matrix multicrackings for tensile strength corresponding to multiple fatigue peak stress levels and different cycle number have been analyzed.

  6. Failure of a carbon fiber-reinforced polymer implant used for transforaminal lumbar interbody fusion.

    PubMed

    Sardar, Zeeshan; Jarzem, Peter

    2013-12-01

    Lumbar interbody fusion is a common procedure owing to the high prevalence of degenerative spinal disorders. During such procedures, carbon fiber-reinforced polymer (CFRP) cages are frequently utilized to fill the void created between adjacent vertebral bodies, to provide mechanical stability, and to carry graft material. Failure of such implants can lead to significant morbidity. We discuss the possible causes leading to the failure of a CFRP cage in a patient with rheumatoid arthritis. Review of a 49-year-old woman who underwent revision anterior lumbar interbody fusion 2 years after posterior instrumentation and transforaminal lumbar interbody fusion at L4-L5 and L5-S1. The patient developed pseudarthrosis at the two previously fused levels with failure of the posterior instrumentation. Revision surgery reveled failure with fragmentation of the CFRP cage at the L5-S1 level. CFRP implants can break if mechanical instability or nonunion occurs in the spinal segments, thus emphasizing the need for optimizing medical management and meticulous surgical technique in achieving stability.

  7. Numerical simulation of combustion effects during laser processing of carbon fiber reinforced plastics

    NASA Astrophysics Data System (ADS)

    Ohkubo, Tomomasa; Tsukamoto, Masahiro; Sato, Yuji

    2016-03-01

    We applied the finite difference method to a numerical simulation of material removal in the laser ablation of a carbon fiber reinforced plastic (CFRP). Although a few theoretical and numerical studies of heat-affected zone (HAZ) formation have been reported, there has been no report describing heat generation due to oxidization of the materials. It is important to consider combustion effects when discussing the generation of a HAZ in order to improve the quality of CFRP cutting by laser. To develop a new calculation model that includes the effects of the combustion of each element of the CFRP, thermogravimetric analysis (TGA) and differential thermal analysis (DTA) were performed for CFRP in air. We succeeded in qualitatively simulating the generation of a HAZ, including the effects of combustion, using data obtained by TGA and DTA. Therefore, not only thermal conductivity, but also combustion effects, should be considered when discussing how a HAZ is generated and in order to improve the cutting quality of CFRPs in laser processing.

  8. Argon-oxygen atmospheric pressure plasma treatment on carbon fiber reinforced polymer for improved bonding

    NASA Astrophysics Data System (ADS)

    Chartosias, Marios

    Acceptance of Carbon Fiber Reinforced Polymer (CFRP) structures requires a robust surface preparation method with improved process controls capable of ensuring high bond quality. Surface preparation in a production clean room environment prior to applying adhesive for bonding would minimize risk of contamination and reduce cost. Plasma treatment is a robust surface preparation process capable of being applied in a production clean room environment with process parameters that are easily controlled and documented. Repeatable and consistent processing is enabled through the development of a process parameter window utilizing techniques such as Design of Experiments (DOE) tailored to specific adhesive and substrate bonding applications. Insight from respective plasma treatment Original Equipment Manufacturers (OEMs) and screening tests determined critical process factors from non-factors and set the associated factor levels prior to execution of the DOE. Results from mode I Double Cantilever Beam (DCB) testing per ASTM D 5528 [1] standard and DOE statistical analysis software are used to produce a regression model and determine appropriate optimum settings for each factor.

  9. Assessment of carbon fiber-reinforced polyphenylene sulfide by means of laser ultrasound

    NASA Astrophysics Data System (ADS)

    Kalms, Michael; Peters, Christian; Wierbos, Ronald

    2011-04-01

    From automobile industry to aerospace, thermoformed composites are more and more in use. Thermoplastics offer a number of attractive applications in commercial use like short production times, tailored solutions, recyclability and lower cost. The thermoforming process allows for producing carbon fiber-reinforced parts in a wide range of different geometric shapes. On the other hand this benefit requires a demanding nondestructive testing procedure especially for security relevant parts. A contactless method which is able to fulfil this requirement is the extension of the ultrasound technique with laser technology. It opens up new opportunities for quality assessment during manufacturing like inspection of complex surfaces including small radii, remote observation and nondestructive testing of hot items directly after the thermal forming process. We describe the successful application of laser-based ultrasound on small complex thermoformed composite parts (Cetex® PPS). Cetex consists of semicrystalline polyphenylene sulfide thermoplastics providing outstanding toughness and excellent chemical and solvent resistance. It is qualified in aircraft industry for multiple structural applications. For instance, Cetex is used in the Airbus A380 engine air intakes and the wing fixed leading edge (J-Nose). We investigated several test samples with intentionally introduced defects. The smallest flaw size detected was 2 mm in diameter for delaminations and 6 mm in diameter for porosity.

  10. Flexural Properties of E Glass and TR50S Carbon Fiber Reinforced Epoxy Hybrid Composites

    NASA Astrophysics Data System (ADS)

    Dong, Chensong; Sudarisman; Davies, Ian J.

    2013-01-01

    A study on the flexural properties of E glass and TR50S carbon fiber reinforced hybrid composites is presented in this paper. Specimens were made by the hand lay-up process in an intra-ply configuration with varying degrees of glass fibers added to the surface of a carbon laminate. These specimens were then tested in the three-point bend configuration in accordance with ASTM D790-07 at three span-to-depth ratios: 16, 32, and 64. The failure modes were examined under an optical microscope. The flexural behavior was also simulated by finite element analysis, and the flexural modulus, flexural strength, and strain to failure were calculated. It is shown that although span-to-depth ratio shows an influence on the stress-strain relationship, it has no effect on the failure mode. The majority of specimens failed by either in-plane or out-of-plane local buckling followed by kinking and splitting at the compressive GFRP side and matrix cracking combined with fiber breakage at the CFRP tensile face. It is shown that positive hybrid effects exist for the flexural strengths of most of the hybrid configurations. The hybrid effect is noted to be more obvious when the hybrid ratio is small, which may be attributed to the relative position of the GFRP layer(s) with respect to the neutral plane. In contrast to this, flexural modulus seems to obey the rule of mixtures equation.

  11. Microstructure and Mechanical Properties of Warm-Sprayed Titanium Coating on Carbon Fiber-Reinforced Plastic

    NASA Astrophysics Data System (ADS)

    Ganesan, Amirthan; Takuma, Okada; Yamada, Motohiro; Fukumoto, Masahiro

    2016-04-01

    Polymer materials are increasingly dominating various engineering fields. Recently, polymer-based composite materials' surface performances—in particular, surface in relative motion—have been improved markedly by thermal spray coating. Despite this recent progress, the deposition of high-strength materials—producing a coating thickness of the order of more than 500 μm—remains highly challenging. In the present work, a highly dense and thick titanium coating was successfully deposited onto the carbon fiber-reinforced plastic (CFRP) substrate using a newly developed high-pressure warm spray (WS) system. The coating properties, such as hardness (300 ± 20 HV) and adhesion strength (8.1 ± 0.5 MPa), were evaluated and correlated with the microstructures of the coating. In addition, a wipe-test and in situ particle velocity and temperature measurement were performed to validate the particle deposition behavior as a function of the nitrogen flow rate in the WS system. It was found that the microstructures, deposition efficiency, and mechanical properties of the coatings were highly sensitive to nitrogen flow rates. The coating porosity increased with increasing nitrogen flow rates; however, the highest density was observed for nitrogen flow rate of 1000 standard liters per minute (SLM) samples due to the high fraction of semi-molten particles in the spray stream.

  12. The Use of Carbon-Fiber-Reinforced (CFR) PEEK Material in Orthopedic Implants: A Systematic Review.

    PubMed

    Li, Chuan Silvia; Vannabouathong, Christopher; Sprague, Sheila; Bhandari, Mohit

    2015-01-01

    Carbon-fiber-reinforced polyetheretherketone (CFR-PEEK) has been successfully used in orthopedic implants. The aim of this systematic review is to investigate the properties, technical data, and safety of CFR-PEEK biomaterial and to evaluate its potential for new innovation in the design of articulating medical devices. A comprehensive search in PubMed and EMBASE was conducted to identify articles relevant to the outcomes of CFR-PEEK orthopedic implants. The search was also expanded by reviewing the reference sections of selected papers and references and benchmark reports provided by content experts. A total of 23 articles were included in this review. There is limited literature available assessing the performance of CFR-PEEK, specifically as an implant material for arthroplasty systems. Nevertheless, available studies strongly support CFR-PEEK as a promising and suitable material for orthopedic implants because of its biocompatibility, material characteristics, and mechanical durability. Future studies should continue to investigate CFR-PEEK's potential benefits. PMID:25780341

  13. The Use of Carbon-Fiber-Reinforced (CFR) PEEK Material in Orthopedic Implants: A Systematic Review

    PubMed Central

    Li, Chuan Silvia; Vannabouathong, Christopher; Sprague, Sheila; Bhandari, Mohit

    2015-01-01

    Carbon-fiber-reinforced polyetheretherketone (CFR-PEEK) has been successfully used in orthopedic implants. The aim of this systematic review is to investigate the properties, technical data, and safety of CFR-PEEK biomaterial and to evaluate its potential for new innovation in the design of articulating medical devices. A comprehensive search in PubMed and EMBASE was conducted to identify articles relevant to the outcomes of CFR-PEEK orthopedic implants. The search was also expanded by reviewing the reference sections of selected papers and references and benchmark reports provided by content experts. A total of 23 articles were included in this review. There is limited literature available assessing the performance of CFR-PEEK, specifically as an implant material for arthroplasty systems. Nevertheless, available studies strongly support CFR-PEEK as a promising and suitable material for orthopedic implants because of its biocompatibility, material characteristics, and mechanical durability. Future studies should continue to investigate CFR-PEEK’s potential benefits. PMID:25780341

  14. Durability-Based Design Criteria for a Quasi-Isotropic Carbon-Fiber-Reinforced Thermoplastic Automotive Composite

    SciTech Connect

    Naus, Dan J; Corum, James; Klett, Lynn B; Davenport, Mike; Battiste, Rick; Simpson, Jr., William A

    2006-04-01

    This report provides recommended durability-based design properties and criteria for a quais-isotropic carbon-fiber thermoplastic composite for possible automotive structural applications. The composite consisted of a PolyPhenylene Sulfide (PPS) thermoplastic matrix (Fortron's PPS - Ticona 0214B1 powder) reinforced with 16 plies of carbon-fiber unidirectional tape, [0?/90?/+45?/-45?]2S. The carbon fiber was Hexcel AS-4C and was present in a fiber volume of 53% (60%, by weight). The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Freedom Car and Vehicle Technologies and is closely coordinated with the Advanced Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for automotive structural applications. This document is in two parts. Part 1 provides design data and correlations, while Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects of short-time, cyclic, and sustained loadings; temperature; fluid environments; and low-energy impacts (e.g., tool drops and kickups of roadway debris) on deformation, strength, and stiffness. Guidance for design analysis, time-independent and time-dependent allowable stresses, rules for cyclic loadings, and damage-tolerance design guidance are provided.

  15. Characterization of a carbon fiber reinforced polymer repair system for structurally deficient steel piping

    NASA Astrophysics Data System (ADS)

    Wilson, Jeffrey M.

    This Dissertation investigates a carbon fiber reinforced polymer repair system for structurally deficient steel piping. Numerous techniques exist for the repair of high-pressure steel piping. One repair technology that is widely gaining acceptance is composite over-wraps. Thermal analytical evaluations of the epoxy matrix material produced glass transition temperature results, a cure kinetic model, and a workability chart. These results indicate a maximum glass transition temperature of 80°C (176°F) when cured in ambient conditions. Post-curing the epoxy, however, resulted in higher glass-transition temperatures. The accuracy of cure kinetic model presented is temperature dependent; its accuracy improves with increased cure temperatures. Cathodic disbondment evaluations of the composite over-wrap show the epoxy does not breakdown when subjected to a constant voltage of -1.5V and the epoxy does not allow corrosion to form under the wrap from permeation. Combustion analysis of the composite over-wrap system revealed the epoxy is flammable when in direct contact with fire. To prevent combustion, an intumescent coating was developed to be applied on the composite over-wrap. Results indicate that damaged pipes repaired with the carbon fiber composite over-wrap withstand substantially higher static pressures and exhibit better fatigue characteristics than pipes lacking repair. For loss up to 80 percent of the original pipe wall thickness, the composite over-wrap achieved failure pressures above the pipe's specified minimum yield stress during monotonic evaluations and reached the pipe's practical fatigue limit during cyclical pressure testing. Numerous repairs were made to circular, thru-wall defects and monotonic pressure tests revealed containment up to the pipe's specified minimum yield strength for small diameter defects. The energy release rate of the composite over-wrap/steel interface was obtained from these full-scale, leaking pipe evaluations and results

  16. Fixation strength of taper connection at head-neck junction in retrieved carbon fiber-reinforced PEEK hip stems.

    PubMed

    Nakahara, Ichiro; Takao, Masaki; Bandoh, Shunichi; Sugano, Nobuhiko

    2014-12-01

    Carbon fiber-reinforced polyetheretherketone (CFR-PEEK) hip prostheses possess numerous advantages over metal prostheses; however, the security of the taper connection between the CFR-PEEK stem and the modular femoral head in vivo has not been verified. Therefore, we mechanically examined the taper connection of retrieved in vivo loaded CFR-PEEK stems in comparison with in vivo loaded titanium alloy stems. CFR-PEEK and titanium alloy femoral stems with a 12/14 taper trunnion were implanted in ovine hips. A 22-mm ceramic head was intraoperatively impacted to the stem. Retrieved specimens were obtained following weight-bearing conditions for up to 39 postoperative weeks and taper junction pull-off tests were conducted. Postoperative retrieved CFR-PEEK stem pull-off strength was significantly greater than that at time zero. Postoperative retrieved CFR-PEEK stem pull-off strength was also significantly higher than that of postoperative retrieved titanium alloy stem. Microscopic findings of the taper surface revealed no obvious damage in the retrieved CFR-PEEK stems, whereas fretting and corrosion were observed in the retrieved titanium alloy stems. The present findings suggest that the taper connection between the ceramic head and the 12/14 CFR-PEEK stem trunnion is more secure than that between the ceramic head and the titanium alloy trunnion. PMID:25190272

  17. Studies of the moisture absorption of thin carbon fiber reinforced plastic substrates for x-ray mirrors

    NASA Astrophysics Data System (ADS)

    Sugita, Satoshi; Awaki, Hisamitsu; Kurihara, Daichi; Yoshioka, Kenya; Nomura, Mizuki; Ogi, Keiji; Tomita, Yuuki; Mita, Tomoki; Kunieda, Hideyo; Matsumoto, Hironori; Miyazawa, Takuya; Mitsuishi, Ikuyuki; Iwase, Toshihiro; Maejima, Masato; Shima, Naoki; Ishikawa, Takashi; Hamada, Takayoshi; Ishida, Naoki; Akiyama, Hiromichi; Kishimoto, Kazuaki; Utsunomiya, Shin; Kamiya, Tomohiro

    2015-07-01

    We study a lightweight x-ray mirror with a carbon fiber reinforced plastic (CFRP) substrate for next-generation x-ray satellites. For tightly nested x-ray mirrors, such as those on the Suzaku and ASTRO-H telescopes, CFRP is the suitable substrate material because it has a higher strength-to-weight ratio and forming flexibility than those of metals. In flat CFRP substrate fabrication, the surface waviness has a root mean square (RMS) of ˜1 μm in the best products. The RMS approximately reaches a value consistent with the RMS of the mold used for the forming. We study the effect of moisture absorption using accelerated aging tests in three environments. The diffusivity of the CFRP substrate at 60°C and at relative humidity of 100% is ˜9.7×10-4 mm2.h-1, and the acceleration rate to the laboratory environment was 180 times higher. We also develop co-curing functional sheets with low water-vapor transmissivity on the CFRP substrate. Co-curing the sheets successfully reduced the moisture absorption rate by 440 times compared to the un-co-cured substrate. Details of the CFRP substrate fabrication and moisture absorption tests are also reported.

  18. Cutting and drilling of carbon fiber reinforced plastics (CFRP) by 70W short pulse nanosecond laser

    NASA Astrophysics Data System (ADS)

    Jaeschke, Peter; Stolberg, Klaus; Bastick, Stefan; Ziolkowski, Ewa; Roehner, Markus; Suttmann, Oliver; Overmeyer, Ludger

    2014-02-01

    Continuous carbon fibre reinforced plastics (CFRP) are recognized as having a significant lightweight construction potential for a wide variety of industrial applications. However, a today`s barrier for a comprehensive dissemination of CFRP structures is the lack of economic, quick and reliable manufacture processes, e.g. the cutting and drilling steps. In this paper, the capability of using pulsed disk lasers in CFRP machining is discussed. In CFRP processing with NIR lasers, carbon fibers show excellent optical absorption and heat dissipation, contrary to the plastics matrix. Therefore heat dissipation away from the laser focus into the material is driven by heat conduction of the fibres. The matrix is heated indirectly by heat transfer from the fibres. To cut CFRP, it is required to reach the melting temperature for thermoplastic matrix materials or the disintegration temperature for thermoset systems as well as the sublimation temperature of the reinforcing fibers simultaneously. One solution for this problem is to use short pulse nanosecond lasers. We have investigated CFRP cutting and drilling with such a laser (max. 7 mJ @ 10 kHz, 30 ns). This laser offers the opportunity of wide range parameter tuning for systematic process optimization. By applying drilling and cutting operations based on galvanometer scanning techniques in multi-cycle mode, excellent surface and edge characteristics in terms of delamination-free and intact fiber-matrix interface were achieved. The results indicate that nanosecond disk laser machining could consequently be a suitable tool for the automotive and aircraft industry for cutting and drilling steps.

  19. Thermoplastics Reinforced with Self-Welded Short Carbon Fibers: Nanoparticle-Promoted Structural Evolution.

    PubMed

    Zhang, Dongge; Liu, Yaohua; Lin, Yu; Wu, Guozhang

    2016-07-27

    The large volume of currently available fiber-reinforced polymer composites critically limits the intrinsic versatility of fibers such as high mechanical strength, heat resistance, and excellent thermal/electrical conductivity. We proposed a facile and widely applicable strategy to promote self-organization of randomly dispersed short carbon fibers (CFs) into a three-dimensionally continuous scaffold. The morphological evolution and structural reinforcement of the self-welded CF-polyamide 6 (PA6) scaffold in polystyrene (PS) matrix were investigated, with carbon black (CB) or titanium dioxide (TiO2) nanoparticles (NPs) selectively localized in the PA6 domains. Surprisingly, all of the PA6 droplets once dispersed in the PS matrix can migrate and evenly encapsulate onto the CF surface when 5.8 wt % CB is incorporated, whereas in the TiO2-filled system, the PA6 droplets preferentially segregate at the junction point of CFs to fasten the self-welded CF structure. In addition, a remarkable increase in the interfacial adhesive work between PA6 and CF was observed only when TiO2 is added, and a loading of even less than 0.8 wt % can effectively abruptly strengthen the self-welded CF scaffold. We clarified that the structural evolution is promoted by the nature of self-agglomeration of NPs. CB is highly capable of self-networking in the PA6 domain, resulting in high encapsulation of PA6, although the capillary force for preferential segregation of PA6 at the junction point of CFs is reduced. By contrast, the TiO2 particles tend to form compact aggregates. Such an agglomeration pattern, together with enhanced interfacial affinity, must contribute to a strong capillary force for the preferential segregation of PA6. PMID:27391703

  20. Damage Tolerance Enhancement of Carbon Fiber Reinforced Polymer Composites by Nanoreinforcement of Matrix

    NASA Astrophysics Data System (ADS)

    Fenner, Joel Stewart

    Nanocomposites are a relatively new class of materials which incorporate exotic, engineered nanoparticles to achieve superior material properties. Because of their extremely small size and well-ordered structure, many nanoparticles possess properties that exceed those offered by a wide range of other known materials, making them attractive candidates for novel materials engineering development. Their small size is also an impediment to their practical use, as they typically cannot be employed by themselves to realize those properties in large structures. Furthermore, nanoparticles typically possess strong self-affinity, rendering them difficult to disperse uniformly into a composite. However, contemporary research has shown that, if well-dispersed, nanoparticles have great capacity to improve the mechanical properties of composites, especially damage tolerance, in the form of fracture toughness, fatigue life, and impact damage mitigation. This research focuses on the development, manufacturing, and testing of hybrid micro/nanocomposites comprised of woven carbon fibers with a carbon nanotube reinforced epoxy matrix. Material processing consisted of dispersant-and-sonication based methods to disperse nanotubes into the matrix, and a vacuum-assisted wet lay-up process to prepare the hybrid composite laminates. Various damage tolerance properties of the hybrid composite were examined, including static strength, fracture toughness, fatigue life, fatigue crack growth rate, and impact damage behavior, and compared with similarly-processed reference material produced without nanoreinforcement. Significant improvements were obtained in interlaminar shear strength (15%), Mode-I fracture toughness (180%), shear fatigue life (order of magnitude), Mode-I fatigue crack growth rate (factor of 2), and effective impact damage toughness (40%). Observations by optical microscopy, scanning electron microscopy, and ultrasonic imaging showed significant differences in failure behavior

  1. Thermoplastics Reinforced with Self-Welded Short Carbon Fibers: Nanoparticle-Promoted Structural Evolution.

    PubMed

    Zhang, Dongge; Liu, Yaohua; Lin, Yu; Wu, Guozhang

    2016-07-27

    The large volume of currently available fiber-reinforced polymer composites critically limits the intrinsic versatility of fibers such as high mechanical strength, heat resistance, and excellent thermal/electrical conductivity. We proposed a facile and widely applicable strategy to promote self-organization of randomly dispersed short carbon fibers (CFs) into a three-dimensionally continuous scaffold. The morphological evolution and structural reinforcement of the self-welded CF-polyamide 6 (PA6) scaffold in polystyrene (PS) matrix were investigated, with carbon black (CB) or titanium dioxide (TiO2) nanoparticles (NPs) selectively localized in the PA6 domains. Surprisingly, all of the PA6 droplets once dispersed in the PS matrix can migrate and evenly encapsulate onto the CF surface when 5.8 wt % CB is incorporated, whereas in the TiO2-filled system, the PA6 droplets preferentially segregate at the junction point of CFs to fasten the self-welded CF structure. In addition, a remarkable increase in the interfacial adhesive work between PA6 and CF was observed only when TiO2 is added, and a loading of even less than 0.8 wt % can effectively abruptly strengthen the self-welded CF scaffold. We clarified that the structural evolution is promoted by the nature of self-agglomeration of NPs. CB is highly capable of self-networking in the PA6 domain, resulting in high encapsulation of PA6, although the capillary force for preferential segregation of PA6 at the junction point of CFs is reduced. By contrast, the TiO2 particles tend to form compact aggregates. Such an agglomeration pattern, together with enhanced interfacial affinity, must contribute to a strong capillary force for the preferential segregation of PA6.

  2. New environmental barrier coating system on carbon-fiber reinforced silicon carbide composites

    NASA Astrophysics Data System (ADS)

    Latzel, S.; Vaßen, R.; Stöver, D.

    2005-06-01

    Carbon-fiber-reinforced silicon carbide composites (C/SiC) are promising materials for high-temperature, light weight structural components. However, a protective coating and environmental barrier coating (EBC) are necessary to prevent the oxidation of the carbon and the reaction of the formed silica scale with water vapor. Current EBC systems use multiple layers, each serving unique requirements. However, any mismatch in the coefficients of thermal expansion (CTE) creates internal stresses and might lead to crack formation. In this case, oxygen and water vapor penetrate through the EBC, reducing the lifetime of the component. Mullite (Al6Si2O13) is used in many known EBC systems on silicon-based ceramics either as an EBC itself or as a bondcoat. Due to its low CTE and its sufficient thermal cycling behavior, mullite was chosen in this investigation as a first layer. As mullite suffers loss of SiO2 when exposed to water vapor at high temperatures, an additional protective top coat is needed to complete the EBC system. Different oxides were evaluated to serve as top coat, especially high-temperature oxides with low coefficients of thermal expansion (LCTE). An EBC containing mullite as bondcoat and the LCTE oxide La2Hf2O7 as a top coat is proposed. Both layers were applied via atmospheric plasma spraying. In this paper, results of the influence of processing conditions on the microstructure of single mullite and LCTE oxide layers as well as mullite/LCTE oxide systems are presented. Special emphasis was directed toward the crystallinity of the mullite layer and, in the top layer, toward low porosity and reduced crack density.

  3. Improvement of fatigue life and prevention of internal crack initiation of chopped carbon fiber reinforced plastics modified with micro glass fibers

    NASA Astrophysics Data System (ADS)

    Fujitani, Ryohei; Okubo, Kazuya; Fujii, Toru

    2016-04-01

    The purpose of this study is to improve fatigue properties of chopped carbon fiber reinforced plastics fabricated by SMC (Sheet Molding Compound) method and to clarify the mechanism for improvement. To enhance the properties, micro glass fibers with 500nm in diameter were added directly into vinyl ester resin with 0.3wt% contents. The chopped carbon fiber reinforced plastics were fabricated and cured at room temperature for 1hour under 1MPa and then at 60degree-C for 3hours. After curing, the fabricated plate was cut into the dimension of specimen. Tensile and bending strength and fatigue life of chopped carbon fiber reinforced plastics were investigated by tensile and three point bending test and cyclic tension-tension test, respectively. The behavior of strain concentration around the tips of carbon fiber were discussed with model specimen on the observations with DIC (Digital Image Correlation) method and polarizing microscope under tensile loading, in which one chopped carbon fiber was embedded into the matrix. In conclusion, when toughened vinyl ester resin modified with micro glass fibers was used as matrix, tensile and bending strength and fatigue life of chopped carbon fiber reinforced plastics were increased 56.6%, 49.8% and 14 to 23 times compared with those of unmodified specimens. It should be explained that static and dynamic properties of chopped carbon fiber reinforced plastics were improved by that crack initiation and propagation were prevented according to the prevention of the locally increasing of strain around the tip of carbon fiber, when vinyl ester resin modified with micro glass fibers was used as matrix.

  4. Corrosion detection of steel reinforced concrete using combined carbon fiber and fiber Bragg grating active thermal probe

    NASA Astrophysics Data System (ADS)

    Li, Weijie; Ho, Siu Chun Michael; Song, Gangbing

    2016-04-01

    Steel reinforcement corrosion is one of the dominant causes for structural deterioration for reinforced concrete structures. This paper presents a novel corrosion detection technique using an active thermal probe. The technique takes advantage of the fact that corrosion products have poor thermal conductivity, which will impede heat propagation generated from the active thermal probe. At the same time, the active thermal probe records the temperature response. The presence of corrosion products can thus be detected by analyzing the temperature response after the injection of heat at the reinforcement-concrete interface. The feasibility of the proposed technique was firstly analyzed through analytical modeling and finite element simulation. The active thermal probe consisted of carbon fiber strands to generate heat and a fiber optic Bragg grating (FBG) temperature sensor. Carbon fiber strands are used due to their corrosion resistance. Wet-dry cycle accelerated corrosion experiments were performed to study the effect of corrosion products on the temperature response of the reinforced concrete sample. Results suggest a high correlation between corrosion severity and magnitude of the temperature response. The technique has the merits of high accuracy, high efficiency in measurement and excellent embeddability.

  5. Measurement of Three-Dimensional Anisotropic Thermal Diffusivities for Carbon Fiber-Reinforced Plastics Using Lock-In Thermography

    NASA Astrophysics Data System (ADS)

    Ishizaki, Takuya; Nagano, Hosei

    2015-11-01

    A new measurement technique to measure the in-plane thermal diffusivity, the distribution of in-plane anisotropy, and the out-of-plane thermal diffusivity has been developed to evaluate the thermal conductivity of anisotropic materials such as carbon fiber-reinforced plastics (CFRPs). The measurements were conducted by using a laser-spot-periodic-heating method. The temperature of the sample is detected by using lock-in thermography. Thermography can analyze the phase difference between the periodic heat input and the temperature response of the sample. Two kinds of samples, unidirectional (UD) and cross-ply (CP) pitch-based CFRPs, were fabricated and tested in an atmospheric condition. All carbon fibers of the UD sample run in one direction [90°]. The carbon fibers of the CP sample run in two directions [0°/90°]. It is found that, by using lock-in thermography, it is able to visualize the thermal anisotropy and calculate the angular dependence of the in-plane thermal diffusivity of the CFRPs. The out-of-plane thermal diffusivity of CFRPs was also measured by analyzing the frequency dependence of the phase difference.

  6. A New Fiber Preform with Nanocarbon Binder for Manufacturing Carbon Fiber Reinforced Composite by Liquid Molding Process.

    PubMed

    Seong, Dong Gi; Ha, Jong Rok; Lee, Jea Uk; Lee, Wonoh; Kim, Byung Sun

    2015-11-01

    Carbon fiber reinforced composite has been a good candidate of lightweight structural component in the automotive industry. As fast production speed is essential to apply the composite materials for the mass production area such as automotive components, the high speed liquid composite molding processes have been developed. Fast resin injection through the fiber preform by high pressure is required to improve the production speed, but it often results in undesirable deformations of the fiber preform which causes defectives in size and properties of the final composite products. In order to prevent the undesirable deformation and improve the stability of preform shape, polymer type binder materials are used. More stable fiber preform can be obtained by increasing the amount of binder material, but it disturbs the resin impregnation through the fiber preform. In this study, carbon nanomaterials such as graphene oxide were embedded on the surface of carbon fiber by electrophoretic deposition method in order to improve the shape stability of fiber preform and interfacial bonding between polymer and the reinforcing fiber. Effects of the modified reinforcing fiber were investigated in two respects. One is to increase the binding energy between fiber tows, and the other is to increase the interfacial bonding between polymer matrix and fiber surface. The effects were analyzed by measuring the binding force of fiber preform and interlaminar shear strength of the composite. This study also investigated the high speed liquid molding process of the composite materials composed of polymer matrix and the carbon fiber preforms embedded by carbon nanomaterials. Process parameter such as permeability of fiber preform was measured to investigate the effect of nanoscale surface modification on the macroscale processing condition for composite manufacturing. PMID:26726642

  7. A New Fiber Preform with Nanocarbon Binder for Manufacturing Carbon Fiber Reinforced Composite by Liquid Molding Process.

    PubMed

    Seong, Dong Gi; Ha, Jong Rok; Lee, Jea Uk; Lee, Wonoh; Kim, Byung Sun

    2015-11-01

    Carbon fiber reinforced composite has been a good candidate of lightweight structural component in the automotive industry. As fast production speed is essential to apply the composite materials for the mass production area such as automotive components, the high speed liquid composite molding processes have been developed. Fast resin injection through the fiber preform by high pressure is required to improve the production speed, but it often results in undesirable deformations of the fiber preform which causes defectives in size and properties of the final composite products. In order to prevent the undesirable deformation and improve the stability of preform shape, polymer type binder materials are used. More stable fiber preform can be obtained by increasing the amount of binder material, but it disturbs the resin impregnation through the fiber preform. In this study, carbon nanomaterials such as graphene oxide were embedded on the surface of carbon fiber by electrophoretic deposition method in order to improve the shape stability of fiber preform and interfacial bonding between polymer and the reinforcing fiber. Effects of the modified reinforcing fiber were investigated in two respects. One is to increase the binding energy between fiber tows, and the other is to increase the interfacial bonding between polymer matrix and fiber surface. The effects were analyzed by measuring the binding force of fiber preform and interlaminar shear strength of the composite. This study also investigated the high speed liquid molding process of the composite materials composed of polymer matrix and the carbon fiber preforms embedded by carbon nanomaterials. Process parameter such as permeability of fiber preform was measured to investigate the effect of nanoscale surface modification on the macroscale processing condition for composite manufacturing.

  8. Laser drilling of carbon fiber reinforced plastics (CFRP) by picosecond laser pulses: comparative study of different drilling tools

    NASA Astrophysics Data System (ADS)

    Herrmann, T.; Stolze, M.; L'huillier, J.

    2014-03-01

    Carbon fiber reinforced plastic (CFRP) as a lightweight material with superior properties is increasingly being used in industrial manufacturing. Using ultrashort laser pulses can improve the quality in cutting or drilling applications, but at high power levels it is more complicated to maintain the accuracy and precision in CFRP drilling. According to the application requirements for the extent of the heat affected zone, the geometric precision and the productivity different drilling tools can be used. Therefore we report on the application of three different beam delivery systems to drilling processes of CFRP: Galvanometer scanner, trepanning head and diffractive optical elements.

  9. Study on the laser irradiation effects on carbon fiber reinforced resin composite subjected to tangential gas flow loading

    NASA Astrophysics Data System (ADS)

    Chen, Minsun; Jiang, Houman; Jiao, Luguang; Li, Junshen; Liu, Zejin

    2013-05-01

    The irradiation effects of 976nm continuous-wave laser on carbon fiber reinforced E-51 resin composite is studied experimentally, with a 0.4Ma tangential airflow or 0.4Ma tangential nitrogen gas flow on the target surface. In order to simulate the thermal response of fiber reinforced resin composite materials subjected to combined laser and tangential gas flow loading, a three-dimensional thermal response model of resin composite materials is developed. In the model, the thermal decomposition of resin is described by a multi-step model. The motion of the decomposition gas is assumed to be one-dimensional, for the case that the laser spot is significantly larger than the thickness of the sample. According the above assumption, the flow of the decomposition gas is considered in the three-dimensional model without introducing any mechanical quantities. The influences of the tangential gas flow, the outflow of the thermal decomposition gas and the ablation-including phase change ablation or oxidative ablation-of the surface material on the laser irradiation effects are included in the surface boundary conditions. The three-dimensional thermal response model is calculated numerically by use of the modified smooth particle hydrodynamics (MSPH) method which is coded with FORTRAN. The model is tested by experimentally measuring the temperature profiles during carbon fiber reinforced E-51 resin composite subjected to combined laser and tangential gas flow. The predicted temperature profiles are in good agreement with experimental temperatures obtained using thermocouples.

  10. Manufacture of and environmental effects on carbon fiber-reinforced phenylethynyl-terminated poly(etherimide)

    NASA Astrophysics Data System (ADS)

    Bullions, Todd Aaron

    The initial objective of this research project was to determine the feasibility of manufacturing carbon fiber-reinforced (CFR) composites with a matrix consisting of a phenylethynyl-terminated version of a thermoplastic poly(etherimide) termed PETU. Successful composite manufacture with 3,000 g/mol (3k) PETU led to a survey of CFR 3kPETU mechanical properties for comparison with other high-performance composites. Encouraging results led to a study of moisture sorption effects on CFR 3kPETU properties. The success of these initial studies spawned the large scale production of 2,500 g/mol (2.5k) PETU. Thermal characterization of neat and CFR 2.5kPETU via differential scanning calorimetry, dynamic mechanical thermal analysis, and parallel plate rheometry resulted in an understanding of the influence of cure time and temperature on reaction progress via both reaction kinetics and monitoring of the glass transition temperature. From the rheological characterization, a two-stage, dual-Arrhenius model was developed to successfully model isothermal complex viscosity over the range of processing temperatures. Neat 2.5kPETU and CFR 2.5kPETU specimens were exposed separately to elevated temperature environments of different moisture and different oxygen concentrations to evaluate the effects of moisture absorption, moisture desorption, and thermal oxidation on material properties. Moisture absorption took place in a 90°C/85% relative humidity environment followed by moisture desorption in a 90°C/10% relative humidity environment. Thermal-oxidative aging for up to 5000 hours took place at 204°C in environments of four different oxygen partial pressures: 0.0 kPa, 2.84 kPa, 20.2 kPa, and 40.4 kPa. Following exposure to the different aging environments, the specimens were tested for retention of mechanical properties. In addition, moisture sorption properties were measured. Results from the moisture sorption studies on CFR 3kPETU and CFR 2.5kPETU suggest that fully cured

  11. CN force predication model in milling of carbon fiber reinforced polymers

    NASA Astrophysics Data System (ADS)

    Kalla, Devi; Lodhia, Prashant; Bajracharya, Bijay; Twomey, Janet; Sheikh-Ahmad, Jamal

    2005-11-01

    Fiber reinforced polymers are widely used in the transportation, aerospace and chemical industries. In rare instances these materials are produced net-shape, and secondary processing such as machining and assembly may be required to produce a finished product. Because fiber reinforced polymers are heterogeneous materials, they do not machine in a similar way to metals. Thus, the theory of metal machining is not valid for the analysis of machining of fiber- reinforced composites. Previous attempts in modeling this problem have adopted Merchant's theory from metal cutting by assuming that chip formation takes place in a shear plane which inclination angle is determined by the minimum energy principle. This class of models showed that model predictions are valid only for fiber orientations less than 60°. The work presented here focuses on providing predictive models for the cutting forces in unidirectional composites. The models are based on the specific cutting energy principle and account for a wide range of fiber orientations and chip thickness. Results from two forms of non-linear modeling methods, non-linear regression and committee neural networks, were compared. It was found that committee neural networks provide better prediction capability by smoothing and capturing the inherent non-linearity in the data. The model predictions were found to be in good agreement with experimental results over the entire range of fiber orientations from 0 to 180°.

  12. Metallic conductivity and air stability in copper chloride intercalated carbon fibers

    NASA Technical Reports Server (NTRS)

    Oshima, H.; Woollam, J. A.; Yavrouian, A.

    1982-01-01

    Carbon-copper chloride intercalation compounds have been obtained by using variously graphitized carbon fibers as host materials. The resultant conductors are air stable, thermally stable to 450 K, have electrical resistivities as low as 12.9 microohm cm at room temperature, and have metallic conductivity temperature dependencies. These intercalated fibers have tensile strengths of 160000 psi, and Young's moduli of 25 x 10 to the 6th psi. For aerospace use, 1/(resistivity x density) is a figure of merit. On this basis, a reduction in resistivity by a factor of two will make this conductor competitive with copper.

  13. Influence of metal-containing carbon fibers on the properties of carbon-filled plastics based on aromatic polyamide

    NASA Astrophysics Data System (ADS)

    Burya, A. I.; Safonova, A. M.; Rula, I. V.

    2012-07-01

    The influence of metal-containing carbon fibers on the thermal properties of carbon-filled phenylone-based plastics has been investigated. It has been shown that carbometallic fibers containing in their composition 20- 30 mass % of a finely dispersed metal (Co, Cu) are promising fillers of phenylone C-2 for making carbonfilled plastics working in frictional units of various machines and mechanisms.

  14. Development of high-speed reactive processing system for carbon fiber-reinforced polyamide-6 composite: In-situ anionic ring-opening polymerization

    NASA Astrophysics Data System (ADS)

    Kim, Sang-Woo; Seong, Dong Gi; Yi, Jin-Woo; Um, Moon-Kwang

    2016-05-01

    In order to manufacture carbon fiber-reinforced polyamide-6 (PA-6) composite, we optimized the reactive processing system. The in-situ anionic ring-opening polymerization of ɛ-caprolactam was utilized with proper catalyst and initiator for PA-6 matrix. The mechanical properties such as tensile strength, inter-laminar shear strength and compressive strength of the produced carbon fiber-reinforced PA-6 composite were measured, which were compared with the corresponding scanning electron microscope (SEM) images to investigate the polymer properties as well as the interfacial interaction between fiber and polymer matrix. Furthermore, kinetics of in-situ anionic ring-opening polymerization of ɛ-caprolactam will be discussed in the viewpoint of increasing manufacturing speed and interfacial bonding between PA-6 matrix and carbon fiber during polymerization.

  15. Fabrication and characterization of a novel carbon fiber-reinforced calcium phosphate silicate bone cement with potential osteo-inductivity.

    PubMed

    Zheng, Jiangjiang; Xiao, Yu; Gong, Tianxing; Zhou, Shuxin; Troczynski, Tom; Yang, Quanzu; Bao, Chongyun; Xu, Xiaoming

    2016-02-01

    The repair of bone defects is still a pressing challenge in clinics. Injectable bone cement is regarded as a promising material to solve this problem because of its special self-setting property. Unfortunately, its poor mechanical conformability, unfavorable osteo-genesis ability and insufficient osteo-inductivity seriously limit its clinical application. In this study, novel experimental calcium phosphate silicate bone cement reinforced by carbon fibers (CCPSC) was fabricated and characterized. First, a compressive strength test and cell culture study were carried out. Then, the material was implanted into the femoral epiphysis of beagle dogs to further assess its osteo-conductivity using a micro-computed tomography scan and histological analysis. In addition, we implanted CCPSC into the beagles' intramuscular pouches to perform an elementary investigation of its osteo-inductivity. The results showed that incorporation of carbon fibers significantly improved its mechanical properties. Meanwhile, CCPSC had better biocompatibility to activate cell adhesion as well as proliferation than poly-methyl methacrylate bone cement based on the cell culture study. Moreover, pronounced biodegradability and improved osteo-conductivity of CCPSC could be observed through the in vivo animal study. Finally, a small amount of osteoid was found at the heterotopic site one month after implantation which indicated potential osteo-inductivity of CCPSC. In conclusion, the novel CCPSC shows promise as a bioactive bone substitute in certain load-bearing circumstances. PMID:26695113

  16. Fabrication and characterization of a novel carbon fiber-reinforced calcium phosphate silicate bone cement with potential osteo-inductivity.

    PubMed

    Zheng, Jiangjiang; Xiao, Yu; Gong, Tianxing; Zhou, Shuxin; Troczynski, Tom; Yang, Quanzu; Bao, Chongyun; Xu, Xiaoming

    2015-12-23

    The repair of bone defects is still a pressing challenge in clinics. Injectable bone cement is regarded as a promising material to solve this problem because of its special self-setting property. Unfortunately, its poor mechanical conformability, unfavorable osteo-genesis ability and insufficient osteo-inductivity seriously limit its clinical application. In this study, novel experimental calcium phosphate silicate bone cement reinforced by carbon fibers (CCPSC) was fabricated and characterized. First, a compressive strength test and cell culture study were carried out. Then, the material was implanted into the femoral epiphysis of beagle dogs to further assess its osteo-conductivity using a micro-computed tomography scan and histological analysis. In addition, we implanted CCPSC into the beagles' intramuscular pouches to perform an elementary investigation of its osteo-inductivity. The results showed that incorporation of carbon fibers significantly improved its mechanical properties. Meanwhile, CCPSC had better biocompatibility to activate cell adhesion as well as proliferation than poly-methyl methacrylate bone cement based on the cell culture study. Moreover, pronounced biodegradability and improved osteo-conductivity of CCPSC could be observed through the in vivo animal study. Finally, a small amount of osteoid was found at the heterotopic site one month after implantation which indicated potential osteo-inductivity of CCPSC. In conclusion, the novel CCPSC shows promise as a bioactive bone substitute in certain load-bearing circumstances.

  17. Carbon fiber-reinforced cyanate ester/nano-ZrW2O8 composites with tailored thermal expansion.

    PubMed

    Badrinarayanan, Prashanth; Rogalski, Mark K; Kessler, Michael R

    2012-02-01

    Fiber-reinforced composites are widely used in the design and fabrication of a variety of high performance aerospace components. The mismatch in coefficient of thermal expansion (CTE) between the high CTE polymer matrix and low CTE fiber reinforcements in such composite systems can lead to dimensional instability and deterioration of material lifetimes due to development of residual thermal stresses. The magnitude of thermally induced residual stresses in fiber-reinforced composite systems can be minimized by replacement of conventional polymer matrices with a low CTE, polymer nanocomposite matrix. Zirconium tungstate (ZrW(2)O(8)) is a unique ceramic material that exhibits isotropic negative thermal expansion and has excellent potential as a filler for development of low CTE polymer nanocomposites. In this paper, we report the fabrication and thermal characterization of novel, multiscale, macro-nano hybrid composite laminates comprising bisphenol E cyanate ester (BECy)/ZrW(2)O(8) nanocomposite matrices reinforced with unidirectional carbon fibers. The results reveal that incorporation of nanoparticles facilitates a reduction in CTE of the composite systems, which in turn results in a reduction in panel warpage and curvature after the cure because of mitigation of thermally induced residual stresses.

  18. Analysis of surface damage in retrieved carbon fiber-reinforced and plain polyethylene tibial components from posterior stabilized total knee replacements.

    PubMed

    Wright, T M; Rimnac, C M; Faris, P M; Bansal, M

    1988-10-01

    The performance of carbon fiber-reinforced ultra-high molecular weight polyethylene was compared with that of plain (non-reinforced) polyethylene on the basis of the damage that was observed on the articulating surfaces of retrieved tibial components of total knee prostheses. Established microscopy techniques for subjectively grading the presence and extent of surface damage and the histological structure of the surrounding tissues were used to evaluate twenty-six carbon fiber-reinforced and twenty plain polyethylene components that had been retrieved after an average of twenty-one months of implantation. All of the tibial components were from the same design of total knee replacement. The two groups of patients from whom the components were retrieved did not differ with regard to weight, the length of time that the component had been implanted, the radiographic position and angular alignment of the component, the original diagnosis, or the reason for removal of the component. The amounts and types of damage that were observed did not differ for the two materials. For both materials, the amount of damage was directly related to the length of time that the component had been implanted. The histological appearance of tissues from the area around the component did not differ for the two materials, except for the presence of fragments of carbon fiber in many of the samples from the areas around carbon fiber-reinforced components.

  19. Carbon-fiber-reinforced polymer variable-curvature mirror used for optical zoom imaging: prototype design and experimental demonstration

    NASA Astrophysics Data System (ADS)

    Zhao, Hui; Fan, Xuewu; Pang, Zhihai; Ren, Guorui; Wang, Wei; Xie, Yongjie; Ma, Zhen; Du, Yunfei; Su, Yu; Wei, Jingxuan

    2015-02-01

    In recent years, optical zoom imaging without moving elements has received much attention. The key to realizing this technique lies in the design of the variable-curvature mirror (VCM). To obtain enough optical magnification, the VCM should be able to change its radius of curvature over a wide range. In other words, the VCM must be able to provide a large sagittal variation, which requires the mirror material to be robust during curvature variation, require little force to deform, and have high ultimate strength. Carbon-fiber-reinforced polymer (CFRP) satisfies all these requirements and is suitable for fabricating such a VCM. Therefore, in this research, a CFRP prototype VCM has been designed, fabricated, and tested. With a diameter of 100 mm, a thickness of 2 mm, and an initial radius of curvature of 1740 mm, this VCM can provide a maximum 23-μm sagittal variation and a minimum and maximum radius of curvature of 1705 and 1760 mm.

  20. Designing of epoxy composites reinforced with carbon nanotubes grown carbon fiber fabric for improved electromagnetic interference shielding

    NASA Astrophysics Data System (ADS)

    Singh, B. P.; Choudhary, Veena; Saini, Parveen; Mathur, R. B.

    2012-06-01

    In this letter, we report preparation of strongly anchored multiwall carbon nanotubes (MWCNTs) carbon fiber (CF) fabric preforms. These preforms were reinforced in epoxy resin to make multi scale composites for microwave absorption in the X-band (8.2-12.4GHz). The incorporation of MWCNTs on the carbon fabric produced a significant enhancement in the electromagnetic interference shielding effectiveness (EMI-SE) from -29.4 dB for CF/epoxy-composite to -51.1 dB for CF-MWCNT/epoxy multiscale composites of 2 mm thickness. In addition to enhanced EMI-SE, interlaminar shear strength improved from 23 MPa for CF/epoxy-composites to 50 MPa for multiscale composites indicating their usefulness for making structurally strong microwave shields.

  1. Cryogenic optical measurements of 12-segment-bonded carbon-fiber-reinforced silicon carbide composite mirror with support mechanism.

    PubMed

    Kaneda, Hidehiro; Nakagawa, Takao; Onaka, Takashi; Enya, Keigo; Makiuti, Sin'itirou; Takaki, Junji; Haruna, Masaki; Kume, Masami; Ozaki, Tsuyoshi

    2008-03-10

    A 720 mm diameter 12-segment-bonded carbon-fiber-reinforced silicon carbide (C/SiC) composite mirror has been fabricated and tested at cryogenic temperatures. Interferometric measurements show significant cryogenic deformation of the C/SiC composite mirror, which is well reproduced by a model analysis with measured properties of the bonded segments. It is concluded that the deformation is due mostly to variation in coefficients of thermal expansion among segments. In parallel, a 4-degree-of-freedom ball-bearing support mechanism has been developed for cryogenic applications. The C/SiC composite mirror was mounted on an aluminum base plate with the support mechanism and tested again. Cryogenic deformation of the mirror attributed to thermal contraction of the aluminum base plate via the support mechanism is highly reduced by the support, confirming that the newly developed support mechanism is promising for its future application to large-aperture cooled space telescopes.

  2. Characterization of unidirectional carbon fiber reinforced polyamide-6 thermoplastic composite under longitudinal compression loading at high strain rate

    NASA Astrophysics Data System (ADS)

    Ploeckl, Marina; Kuhn, Peter; Koerber, Hannes

    2015-09-01

    In the presented work, an experimental investigation has been performed to characterize the strain rate dependency of unidirectional carbon fiber reinforced polyamide-6 composite for longitudinal compression loading. An end-loaded compression specimen geometry, suitable for contactless optical strain measurement via digital image correlation and dynamic loading in a split-Hopkinson pressure bar, was developed. For the dynamic experiments at a constant strain rate of 100 s-1 a modified version of the Dynamic Compression Fixture, developed by Koerber and Camanho [Koerber and Camanho, Composites Part A, 42, 462-470, 2011] was used. The results were compared with quasi-static test results at a strain rate of 3 · 10-4 s-1 using the same specimen geometry. It was found that the longitudinal compressive strength increased by 61% compared to the strength value obtained from the quasi-static tests.

  3. Cryogenic optical measurements of 12-segment-bonded carbon-fiber-reinforced silicon carbide composite mirror with support mechanism

    NASA Astrophysics Data System (ADS)

    Kaneda, Hidehiro; Nakagawa, Takao; Onaka, Takashi; Enya, Keigo; Makiuti, Sin'itirou; Takaki, Junji; Haruna, Masaki; Kume, Masami; Ozaki, Tsuyoshi

    2008-03-01

    A 720 mm diameter 12-segment-bonded carbon-fiber-reinforced silicon carbide (C/SiC) composite mirror has been fabricated and tested at cryogenic temperatures. Interferometric measurements show significant cryogenic deformation of the C/SiC composite mirror, which is well reproduced by a model analysis with measured properties of the bonded segments. It is concluded that the deformation is due mostly to variation in coefficients of thermal expansion among segments. In parallel, a 4-degree-of-freedom ball-bearing support mechanism has been developed for cryogenic applications. The C/SiC composite mirror was mounted on an aluminum base plate with the support mechanism and tested again. Cryogenic deformation of the mirror attributed to thermal contraction of the aluminum base plate via the support mechanism is highly reduced by the support, confirming that the newly developed support mechanism is promising for its future application to large-aperture cooled space telescopes.

  4. Carbon Fiber Reinforced/Silicon Carbide Turbine Blisk Testing in the SIMPLEX Turbopump

    NASA Technical Reports Server (NTRS)

    Genge, Gary G.; Marsh, Matthew W.

    1999-01-01

    A program designed to implement a ceramic matrix composite integrally bladed disk (blisk) into rocket engine style turbomachinery has successfully completed testing. The Marshall Space Flight Center (MSFC) program, utilizing the MSFC turbomachinery design, analysis, and testing capabilities along with materials development capabilities from both Glenn Research Center (GRC) and MSFC, has tested two carbon fiber reinforced silicon carbide blisks in the Simplex Turbopump at MSFC's Test Stand 500. One blisk contained a polar woven fiber preform, while the second blisk tested utilized a quasi-isotropic preform. Vhile earlier papers have chronicled the program's design, material testing, and torque testing efforts, this paper focuses on the testing of the blisks in the Simplex turbopump. Emphasis will be placed on the actual condition of the blisks before and after the testing test program design methodology, and conclusions that can be drawn from the test data and blisk final conditions. The program performed three separate test series. The first series was needed to validate that the Simplex turbopump was correctly re-built following a major incident to the turbopump. The turbopump had two major differences from the original design. The most obvious difference was the sleeve required throughout the bore of the main housing. The second major difference was modifications to the pump diffuser to improve performance. Several areas were burnt during the incident and were either repaired by weld repair (pump inlet housing) or simply smoothed out (turbine nozzle discharge). The test series was designed to weed out any turbopump design and manufacturing flaws or fatigue issues prior to putting the C/SiC blisks into it. The second and third series were the C/SiC blisk test series. The primary goal of these series was to expose the blisks to as much fatigue causing dynamic stress as possible to examine the material's capability. Initially, the test plan was to put equal time on

  5. Mechanical analysis of carbon fiber reinforced shape memory polymer composite for self-deployable structure in space environment

    NASA Astrophysics Data System (ADS)

    Hong, Seok Bin; Ahn, Yong San; Jang, Joon Hyeok; Kim, Jin-Gyun; Goo, Nam Seo; Yu, Woong-Ryeol

    2016-04-01

    Shape memory polymer (SMP) is one of smart polymers which exhibit shape memory effect upon external stimuli. Reinforcements as carbon fiber had been used for making shape memory polymer composite (CF-SMPC). This study investigated a possibility of designing self-deployable structures in harsh space condition using CF-SMPCs and analyzed their shape memory behaviors with constitutive equation model.CF-SMPCs were prepared using woven carbon fabrics and a thermoset epoxy based SMP to obtain their basic mechanical properties including actuation in harsh environment. The mechanical and shape memory properties of SMP and CF-SMPCs were characterized using dynamic mechanical analysis (DMA) and universal tensile machine (UTM) with an environmental chamber. The mechanical properties such as flexural strength and tensile strength of SMP and CF-SMPC were measured with simple tensile/bending test and time dependent shape memory behavior was characterized with designed shape memory bending test. For mechanical analysis of CF-SMPCs, a 3D constitutive equation of SMP, which had been developed using multiplicative decomposition of the deformation gradient and shape memory strains, was used with material parameters determined from CF-SMPCs. Carbon fibers in composites reinforced tensile and flexural strength of SMP and acted as strong elastic springs in rheology based equation models. The actuation behavior of SMP matrix and CF-SMPCs was then simulated as 3D shape memory bending cases. Fiber bundle property was imbued with shell model for more precise analysis and it would be used for prediction of deploying behavior in self-deployable hinge structure.

  6. Carbon fiber reinforced superconductor composites. Final report, August 8, 1991--August 7, 1994

    SciTech Connect

    Shi, Zheng-Qiang; Chung, D.D.L.

    1994-11-07

    The sandwiching of YBa{sub 2}Cu{sub 3}O{sub 7{minus}{delta}} by two layers of continuous copper-coated carbon fiber Sn-Pb matrix composite was found to (i) increase the tensile and compressive strengths in the direction parallel to the fibers, such that both strengths increased with increasing fiber volume fraction, (ii) increase the resistance to thermal cycling between room temperature and 77 K, and (iii) increase the stability in air. The sandwich composites were made by diffusion bonding at 110{degrees}C and 0.34 MPa, or by hot roll bonding at 240{degrees}C and 7.0 cm/s.

  7. Polyhedral oligomeric silsesquioxanes/carbon nanotube/carbon fiber multiscale composite: Influence of a novel hierarchical reinforcement on the interfacial properties

    NASA Astrophysics Data System (ADS)

    Zhang, R. L.; Wang, C. G.; Liu, L.; Cui, H. Z.; Gao, B.

    2015-10-01

    A novel hierarchical reinforcing carbon fiber through co-grafting carbon nanotube (CNTs) and polyhedral oligomeric silsesquioxanes (POSS) was prepared in this paper. The structure and surface characteristics of the grafted carbon fiber were investigated by Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS), thermogravimetry (TG) and scanning electron microscope (SEM), respectively. The surface energy and the functional groups of the carbon fiber surface were increased obviously after modification. The ILSS results showed that there was a remarkable improvement in the interfacial properties of the new hybrid CF-CNTs-POSS composites. The investigation can prove an effective way to increase the interfacial adhesion and improve the mechanical performance of the fiber/resin composites on the desired application.

  8. Recent advances in electron-beam curing of carbon fiber-reinforced composites

    NASA Astrophysics Data System (ADS)

    Coqueret, Xavier; Krzeminski, Mickael; Ponsaud, Philippe; Defoort, Brigitte

    2009-07-01

    Cross-linking polymerization initiated by high-energy radiation is a very attractive technique for the fabrication of high-performance composite materials. The method offers many advantages compared to conventional energy- and time-consuming thermal curing processes. Free radical and cationic poly-addition chemistries have been investigated in some details by various research groups along the previous years. A high degree of control over curing kinetics and material properties can be exerted by adjusting the composition of matrix precursors as well as by acting on process parameters. However, the comparison with state-of-the-art thermally cured composites revealed the lower transverse mechanical properties of radiation-cured composites and the higher brittleness of the radiation-cured matrix. Improving fiber-matrix adhesion and upgrading polymer network toughness are thus two major challenges in this area. We have investigated several points related to these issues, and particularly the reduction of the matrix shrinkage on curing, the wettability of carbon fibers, the design of fiber-matrix interface and the use of thermoplastic toughening agents. Significant improvements were achieved on transverse strain at break by applying original surface treatments on the fibers so as to induce covalent coupling with the matrix. A drastic enhancement of the K IC value exceeding 2 MPa m 1/2 was also obtained for acrylate-based matrices toughened with high T g thermoplastics.

  9. Mechanical properties of several neat polymer matrix materials and unidirectional carbon fiber-reinforced composites

    NASA Technical Reports Server (NTRS)

    Coguill, Scott L.; Adams, Donald F.

    1989-01-01

    The mechanical and physical properties of three neat matrix materials, i.e., PEEK (polyetheretherketone) thermoplastic, Hexcel F155 rubber-toughened epoxy and Hercules 8551-7 rubber-toughened epoxy, were experimentally determined. Twelve unidirectional carbon fiber composites, incorporating matrix materials characterized in this or earlier studies (with one exception; the PISO(sub 2)-TPI matrix itself was not characterized), were also tested. These composite systems included AS4/2220-1, AS4/2220-3, T500/R914, IM6/HX1504, T300/4901A (MDA), T700/4901A (MDA), T300/4901B (MPDA), T700/4901B (MPDA), APC2 (AS4/PEEK, ICI), APC2 (AS4/PEEK, Langley Research Center), AS4/8551-7, and AS4/PISO(sub 2)-TPI. For the neat matrix materials, the tensile, shear, fracture toughness, coefficient of thermal expansion, and coefficient of moisture expansion properties were measured as a function of both temperature and moisture content. For the unidirectional composites, axial and transverse tensile, longitudinal shear, coefficient of thermal expansion, and coefficient of moisture expansion properties were determined, at room temperature and 100 C.

  10. The influence of sterilization processes on the micromechanical properties of carbon fiber-reinforced PEEK composites for bone implant applications.

    PubMed

    Godara, A; Raabe, D; Green, S

    2007-03-01

    The effect of sterilization on the structural integrity of the thermoplastic matrix composite polyetheretherketone (PEEK) reinforced with carbon fibers (CF) is investigated by nanoindentation and nanoscratch tests. The use of the material as a medical implant grade requires a detailed understanding of the micromechanical properties which primarily define its in vivo behavior. Sterilization is a mandatory process for such materials used in medical applications like bone implants. The steam and gamma radiation sterilization processes employed in this study are at sufficient levels to affect the micromechanical properties of some polymer materials, particularly in the interphase region between the polymer matrix and the reinforcing fibers. Nanoindentation and nanoscratch tests are used in this work to reveal local gradients in the hardness and the elastic properties of the interphase regions. Both methods help to explore microscopic changes in the hardness, reduced stiffness and scratch resistance in the interphase region and in the bulk polymer matrix due to the different sterilization processes employed. The results reveal that neither steam nor gamma radiation sterilization entails significant changes of the reduced elastic modulus, hardness or coefficient of friction in the bulk polymer matrix. However, minor material changes of the PEEK matrix were observed in the interphase region. Of the two sterilization methods used, the steam treatment has a more significant influence on these small changes in this region and appears to increase slightly the thickness of the interphase zone.

  11. Carbon Fiber Biocompatibility for Implants

    PubMed Central

    Petersen, Richard

    2016-01-01

    Carbon fibers have multiple potential advantages in developing high-strength biomaterials with a density close to bone for better stress transfer and electrical properties that enhance tissue formation. As a breakthrough example in biomaterials, a 1.5 mm diameter bisphenol-epoxy/carbon-fiber-reinforced composite rod was compared for two weeks in a rat tibia model with a similar 1.5 mm diameter titanium-6-4 alloy screw manufactured to retain bone implants. Results showed that carbon-fiber-reinforced composite stimulated osseointegration inside the tibia bone marrow measured as percent bone area (PBA) to a great extent when compared to the titanium-6-4 alloy at statistically significant levels. PBA increased significantly with the carbon-fiber composite over the titanium-6-4 alloy for distances from the implant surfaces of 0.1 mm at 77.7% vs. 19.3% (p < 10−8) and 0.8 mm at 41.6% vs. 19.5% (p < 10−4), respectively. The review focuses on carbon fiber properties that increased PBA for enhanced implant osseointegration. Carbon fibers acting as polymer coated electrically conducting micro-biocircuits appear to provide a biocompatible semi-antioxidant property to remove damaging electron free radicals from the surrounding implant surface. Further, carbon fibers by removing excess electrons produced from the cellular mitochondrial electron transport chain during periods of hypoxia perhaps stimulate bone cell recruitment by free-radical chemotactic influences. In addition, well-studied bioorganic cell actin carbon fiber growth would appear to interface in close contact with the carbon-fiber-reinforced composite implant. Resulting subsequent actin carbon fiber/implant carbon fiber contacts then could help in discharging the electron biological overloads through electrochemical gradients to lower negative charges and lower concentration. PMID:26966555

  12. Non destructive FTIR-photoacoustic spectroscopy studies on carbon fiber reinforced polyimide composite and water diffusion in epoxy resin

    NASA Astrophysics Data System (ADS)

    Vijayaraghavan, Ravikumar

    Photo-acoustic (PA) detection is a non-destructive, non-disruptive mode of sample analysis. The principle of PA detection is monitoring the change in thermal properties of the material as a result of optical absorption. The ability to use with any incident radiation source makes it an attractive technique to study molecular excitations, vibrations and defects in any sample. Given the need for non-destructive analysis, the tool can be employed to study plethora of samples ranging from organic to inorganic. In the polymeric domain, there is a significant need for studying samples non-destructively with the architecture intact. For instance, molecular characterization in carbon fiber reinforced polymer, chemical diffusion in polymer resin/membrane and particulate/fillers incorporated thermosets suffer in characterization due to sample make-up. These samples are affected by opacity and thickness, which make them a very difficult set-up to study using conventional spectroscopic tools. We have employed PA mode of detection in tandem with a FTIR source to study the molecular vibrations to get an understanding of the systems considered. The first part of the work involved employing PA spectroscopy to study the curing in carbon fiber reinforced polymer (CFRP). Phenyl-ethynyl terminated oligoamic acid impregnated composite system was studied. The curing of composite and resin was monitored using PAS and compared with Transmission FTIR on resin and dynamic scanning calorimetry (DSC). The composite showed two distinct reactions as a function of thermal treatment. (1) Imidization at low temperatures due to cyclo-dehydration and (2) at high temperatures, crosslinking due to ethynyl addition reaction. Composite exhibited enhanced curing trends compared to neat resin. Our results indicate that the thermal conductivity of the carbon fiber might play a role in heat transfer facilitating the reaction. The activation energy was found to be 23kcal/mol for the crosslinking step. The

  13. Temperature Dependence on the Strength and Stress Rupture Behavior of a Carbon-Fiber Reinforced Silicon Carbide (C/SiC) Composite

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Calomino, Anthony

    2002-01-01

    Tensile strengths and stress rupture lives of carbon-fiber reinforced silicon carbide (C/SiC) specimens were measured at 800 C and are compared to previously reported 1200 C data. All tests were conducted in an environmental chamber containing 1000 ppm of oxygen in argon. The average 800 C tensile strength of 610 MPa is 10% greater than at 1200 C. Average stress rupture lives at 800 C were 2.5 times longer than those obtained at 1200 C. The difference in the 800 and 1200 C lives is related to the oxidation rate of the reinforcing carbon fibers, which is the primary damage mode of C/SiC composites in oxygen-containing environments.

  14. The Importance of Carbon Fiber to Polymer Additive Manufacturing

    SciTech Connect

    Love, Lonnie J; Kunc, Vlastimil; Rios, Orlando; Duty, Chad E; Post, Brian K; Blue, Craig A

    2014-01-01

    Additive manufacturing holds tremendous promise in terms of revolutionizing manufacturing. However, fundamental hurdles limit mass adoption of the technology. First, production rates are extremely low. Second, the physical size of parts is generally small, less than a cubic foot. Third, while there is much excitement about metal additive manufacturing, the major growth area is in polymer additive manufacturing systems. Unfortunately, the mechanical properties of the polymer parts are poor, limiting the potential for direct part replacement. To address this issue, we describe three benefits of blending carbon fiber with polymer additive manufacturing. First, development of carbon fiber reinforced polymers for additive manufacturing achieves specific strengths approaching aerospace quality aluminum. Second, carbon fiber radically changes the behavior of the material during deposition, enabling large scale, out-of-the-oven, high deposition rate manufacturing. Finally, carbon fiber technology and additive manufacturing complement each other. Merging the two manufacturing processes enables the construction of complex components that would not be possible otherwise.

  15. Enhanced microwave shielding and mechanical properties of multiwall carbon nanotubes anchored carbon fiber felt reinforced epoxy multiscale composites

    NASA Astrophysics Data System (ADS)

    Singh, B. P.; Bharadwaj, Preetam; Choudhary, Veena; Mathur, R. B.

    2014-04-01

    Multi-walled carbon nanotubes (MWCNTs) were grown on carbon fiber (CF) felt by chemical vapor deposition that resulted into strongly anchored carbon nanotubes (CNTs) on the CF surface. These multiscale preforms were used as the reinforcement in epoxy resin to develop multi scale CF felt-MWCNT/epoxy composites. The flexural strength (FS) and the flexural modulus (FM) of the composites were found to increase with increasing amount of CNTs grown on CF felt surface. FS improved by 37 %, i.e. 119 MPa compared to 87 MPa for CF felt/epoxy composites prepared under identical conditions. The FM also improved by 153 %, i.e. 15.7 GPa compared to 6.2 GPa for the CF/epoxy composites. The incorporation of MWCNTs on the CF felt produced a significant change in the electromagnetic interference shielding of these composites which improved from -21 to -27 dB for CF felt-MWCNT/epoxy multiscale composites in the Ku band (12.4-18 GHz) and indicates the usefulness of these strong composites for microwave shielding.

  16. Modeling the Effect of Interface Wear on Fatigue Hysteresis Behavior of Carbon Fiber-Reinforced Ceramic-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2015-12-01

    An analytical method has been developed to investigate the effect of interface wear on fatigue hysteresis behavior in carbon fiber-reinforced ceramic-matrix composites (CMCs). The damage mechanisms, i.e., matrix multicracking, fiber/matrix interface debonding and interface wear, fibers fracture, slip and pull-out, have been considered. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. Upon first loading to fatigue peak stress and subsequent cyclic loading, the fibers failure probabilities and fracture locations were determined by combining the interface wear model and fiber statistical failure model based on the assumption that the loads carried by broken and intact fibers satisfy the global load sharing criterion. The effects of matrix properties, i.e., matrix cracking characteristic strength and matrix Weibull modulus, interface properties, i.e., interface shear stress and interface debonded energy, fiber properties, i.e., fiber Weibull modulus and fiber characteristic strength, and cycle number on fibers failure, hysteresis loops and interface slip, have been investigated. The hysteresis loops under fatigue loading from the present analytical method were in good agreement with experimental data.

  17. Modeling the Effect of Oxidation on Tensile Strength of Carbon Fiber-Reinforced Ceramic-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2015-12-01

    An analytical method has been developed to investigate the effect of oxidation on the tensile strength of carbon fiber - reinforced ceramic - matrix composites (CMCs). The Budiansky - Hutchinson - Evans shear - lag model was used to describe the micro stress field of the damaged composite considering fibers failure. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The fiber strength degradation model and oxidation region propagation model have been adopted to analyze the oxidation effect on tensile strength of the composite, which is controlled by diffusion of oxygen gas through matrix cracks. Under tensile loading, the fibers failure probabilities were determined by combining oxidation model and fiber statistical failure model based on the assumption that fiber strength is subjected to two-parameter Weibull distribution and the loads carried by broken and intact fibers statisfy the global load sharing criterion. The composite can no longer support the applied load when the total loads supported by broken and intact fibers approach its maximum value. The conditions of a single matrix crack and matrix multicrackings for tensile strength considering oxidation time and temperature have been analyzed.

  18. The meter-class carbon fiber reinforced polymer mirror and segmented mirror telescope at the Naval Postgraduate School

    NASA Astrophysics Data System (ADS)

    Wilcox, Christopher; Fernandez, Bautista; Bagnasco, John; Martinez, Ty; Romeo, Robert; Agrawal, Brij

    2015-03-01

    The Adaptive Optics Center of Excellence for National Security at the Naval Postgraduate School has implemented a technology testing platform and array of facilities for next-generation space-based telescopes and imaging system development. The Segmented Mirror Telescope is a 3-meter, 6 segment telescope with actuators on its mirrors for system optical correction. Currently, investigation is being conducted in the use of lightweight carbon fiber reinforced polymer structures for large monolithic optics. Advantages of this material include lower manufacturing costs, very low weight, and high durability and survivability compared to its glass counterparts. Design and testing has begun on a 1-meter, optical quality CFRP parabolic mirror for the purpose of injecting collimated laser light through the SMT primary and secondary mirrors as well as the following aft optics that include wavefront sensors and deformable mirrors. This paper will present the design, testing, and usage of this CFRP parabolic mirror and the current path moving forward with this ever-evolving technology.

  19. Effects of Temperature, Oxidation and Fiber Preforms on Fatigue Life of Carbon Fiber-Reinforced Ceramic-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2016-08-01

    In this paper, the effects of temperature, oxidation and fiber preforms on the fatigue life of carbon fiber-reinforced silicon carbide ceramic-matrix composites (C/SiC CMCs) have been investigated. An effective coefficient of the fiber volume fraction along the loading direction (ECFL) was introduced to describe the fiber architecture of preforms. Under cyclic fatigue loading, the fibers broken fraction was determined by combining the interface wear model and fibers statistical failure model at room temperature, and interface/fibers oxidation model, interface wear model and fibers statistical failure model at elevated temperatures in the oxidative environments. When the broken fibers fraction approaches to the critical value, the composites fatigue fracture. The fatigue life S-N curves and fatigue limits of unidirectional, cross-ply, 2D, 2.5D and 3D C/SiC composites at room temperature, 800 °C in air, 1100, 1300 and 1500 °C in vacuum conditions have been predicted.

  20. Studies of print-through and reflectivity of x-ray mirrors using thin carbon-fiber-reinforced plastic

    NASA Astrophysics Data System (ADS)

    Sugita, Satoshi; Awaki, Hisamitsu; Yoshioka, Kenya; Ogi, Keiji; Kunieda, Hideyo; Matsumoto, Hironori; Miyazawa, Takuya; Mitsuishi, Ikuyuki; Iwase, Toshihiro; Saji, Shigetaka; Tachibana, Sasagu; Maejima, Masato; Yoshikawa, Shun; Shima, Naoki; Ishikawa, Takashi; Hamada, Takayoshi; Ishida, Naoki; Akiyama, Hiromichi; Kishimoto, Kazuaki; Utsunomiya, Shin; Kamiya, Tomohiro; Uesugi, Kentaro; Suzuki, Yoshio

    2016-01-01

    We fabricated x-ray mirrors from carbon-fiber-reinforced plastic with a tightly nested design for x-ray satellites, using a replication method for the surfaces. We studied the effects of print-through on the mirror surface as a function of curing temperature. With room temperature curing, the root-mean-square value of the surface error was 0.8 nm. The reflectivity was measured using 8-keV x-rays, and the roughness was calculated as 0.5 nm by model fitting-comparable to that of the ASTRO-H/HXT mirror. We verified the long-term stability of the mirror surface over 6 months. We fabricated Wolter type-I quadrant-shell mirrors with a diameter of 200 mm and performed x-ray measurements at BL20B2 in the SPring-8 synchrotron radiation facility. We obtained reflection images of the mirrors using a 20-keV x-ray spot beam with a slit size of 10×1 mm in the radial and circumferential directions, respectively. The averaged half-power diameter (HPD) of the images in one mirror was 1.2 arc min in the circumferential center of the mirror and 3.0 arc min at the edge. In the spot images with a smaller slit size of 10×0.2 mm, we achieved an HPD of 0.38 arc min in the best case.

  1. [Carbon fiber reinforced polysulfone implants for tumor surgery of the spine].

    PubMed

    Burri, C; Claes, L; Mutschler, W; Wörsdörfer, O

    1989-12-01

    Anterior tumor removal, cord decompression and spinal stabilization gain in significance in surgical treatment of vertebral tumors. An implant system, consisting of a basket as vertebral body replacement, plates and screws, was developed using carbon fibre reinforced polysulfone. This system allows to perform individually shaped, stable and short-distance spine fusions from an anterior approach. Moreover its radiolucence facilitates postoperative care and irradiation. Operative technique and clinical experience are demonstrated in two patients.

  2. Fatigue Hysteresis of Carbon Fiber-Reinforced Ceramic-Matrix Composites at Room and Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Li, Longbiao

    2016-02-01

    When the fiber-reinforced ceramic-matrix composites (CMCs) are first loading to fatigue peak stress, matrix multicracking and fiber/matrix interface debonding occur. Under fatigue loading, the stress-strain hysteresis loops appear as fiber slipping relative to matrix in the interface debonded region upon unloading/reloading. Due to interface wear at room temperature or interface oxidation at elevated temperature, the interface shear stress degredes with increase of the number of applied cycles, leading to the evolution of the shape, location and area of stress-strain hysteresis loops. The evolution characteristics of fatigue hysteresis loss energy in different types of fiber-reinforced CMCs, i.e., unidirectional, cross-ply, 2D and 2.5D woven, have been investigated. The relationships between the fatigue hysteresis loss energy, stress-strain hysteresis loops, interface frictional slip, interface shear stress and interface radial thermal residual stress, matrix stochastic cracking and fatigue peak stress of fiber-reinforced CMCs have been established.

  3. Validation of the numerical model of single-layer composites reinforced with carbon fiber and aramid

    NASA Astrophysics Data System (ADS)

    Sava, Mihaela; Hadǎr, Anton; Pǎrǎuşanu, Ioan; Petrescu, Horia-Alexandru; Baciu, Florin; Marinel, Stǎnescu Marius

    2016-06-01

    In this work we studied the experimental validation of the model and finite element analysis for a single layer of composite materials reinforced with carbon (denoted as C), aramid (K) and carbon-aramid (C-K) fibers. In the literature there are not many details about the differences that arise between transversal and longitudinal characteristics of composite materials reinforced with fabric, compared to those with unidirectional fibers. In order to achieve carbon and aramid composites we used twill fabric and for carbon-aramid plain fabric, as shown in Figure 1. In order to observe the static behavior of the considered specimens, numerical simulations were carried out in addition to the experimental determination of the characteristics of these materials. Layered composites are obviously the most widespread formula for getting advanced composite structures. It allows a unique variety of material and structural combinations leading to optimal design in a wide range of applications [1,2]. To design and verify the material composites it is necessary to know the basic mechanical constants of the materials. Almost all the layered composites consider that the every layer is an orthotropic material, so there are nine independent constants of material corresponding to the three principal directions: Young modulus E1, E2 and E3, shear modulus G12, G23 and G13, and major poison ratios ν12, ν23, ν13. Experimental determinations were performed using traction tests and strain gauges. For each of the three above mentioned materials, five samples were manufactured.

  4. Temperature effect during humid ageing on interfaces of glass and carbon fibers reinforced epoxy composites.

    PubMed

    Ray, B C

    2006-06-01

    Weight change behavior of fiber-reinforced polymer composites in humid and thermal environments appears to be a complex phenomena. The state of fiber/matrix interface is believed to influence the nature of diffusion modes. A significant weakening often appears at the interface during the hygrothermal ageing. It effects the moisture uptake kinetics and also the reduction of mechanical properties. The importance of temperature at the time of conditioning plays an important role in environmental degradation of such composite materials. An attempt has been made here to evaluate the deleterious effect of temperature on shear strength of carbon/epoxy and glass/epoxy composites during hygrothermal conditionings. Mechanical tests were conducted at room temperature to assess the effectiveness of the relaxation process in the nullification of environmentally-induced damage in the composites.

  5. Micromechanical Modeling for Tensile Behaviour of Carbon Fiber - Reinforced Ceramic - Matrix Composites

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2015-12-01

    The stress-strain curves of fiber - reinforced ceramic - matrix composites (CMCs) exhibit obvious non-linear behaviour under tensile loading. The occurrence of multiple damage mechanisms, i.e., matrix multicracking, fiber/matrix interface debonding and fibers fracture, is the mainly reason for the non-linear characteristic. The micromechanics approach has been developed to predict the tensile stress-strain curves of unidirectional, cross-ply and woven CMCs. The shear-lag model was used to describe the micro stress field of the damaged composite. The damage models were used to determine the evolution of micro damage parameters, i.e., matrix crack spacing, interface debonded length and broken fibers fraction. By combining the shear-lag model with damage models and considering the effect of transverse multicracking in the 90° plies or transverse yarns in cross-ply or woven CMCs, the tensile stress-strain curves of unidirectional, cross-ply, 2D and 2.5D woven CMCs have been predicted. The results agreed with experimental data.

  6. Study on experimental characterization of carbon fiber reinforced polymer panel using digital image correlation: A sensitivity analysis

    NASA Astrophysics Data System (ADS)

    Kashfuddoja, Mohammad; Prasath, R. G. R.; Ramji, M.

    2014-11-01

    In this work, the experimental characterization of polymer-matrix and polymer based carbon fiber reinforced composite laminate by employing a whole field non-contact digital image correlation (DIC) technique is presented. The properties are evaluated based on full field data obtained from DIC measurements by performing a series of tests as per ASTM standards. The evaluated properties are compared with the results obtained from conventional testing and analytical models and they are found to closely match. Further, sensitivity of DIC parameters on material properties is investigated and their optimum value is identified. It is found that the subset size has more influence on material properties as compared to step size and their predicted optimum value for the case of both matrix and composite material is found consistent with each other. The aspect ratio of region of interest (ROI) chosen for correlation should be the same as that of camera resolution aspect ratio for better correlation. Also, an open cutout panel made of the same composite laminate is taken into consideration to demonstrate the sensitivity of DIC parameters on predicting complex strain field surrounding the hole. It is observed that the strain field surrounding the hole is much more sensitive to step size rather than subset size. Lower step size produced highly pixilated strain field, showing sensitivity of local strain at the expense of computational time in addition with random scattered noisy pattern whereas higher step size mitigates the noisy pattern at the expense of losing the details present in data and even alters the natural trend of strain field leading to erroneous maximum strain locations. The subset size variation mainly presents a smoothing effect, eliminating noise from strain field while maintaining the details in the data without altering their natural trend. However, the increase in subset size significantly reduces the strain data at hole edge due to discontinuity in

  7. Dynamic response of concrete beams externally reinforced with carbon fiber reinforced plastic (CFRP) subjected to impulsive loads

    SciTech Connect

    Jerome, D.M.; Ross, C.A.

    1996-12-31

    A series of 54 laboratory scale concrete beams 3 x 3 x 30 in. in size were impulsively loaded to failure in a drop weight impact machine. The beams had no internal reinforcement, but instead were externally reinforced on the bottom or tension side of the beams with 1, 2, and 3 ply AS4C/1919 graphite epoxy panels. In addition, several of the beams were also reinforced on the sides with 3 ply CFRP. The beams were simply supported in a drop weight machine and subjected to impact loads with amplitudes up to 10 kips, and durations less than 1 ms, at beam midspan. Measurements made during the loading event included beam total load, midspan displacement, as well as midspan strain at 3 locations in the beam`s cross-section. A high speed framing camera was also used to record the beam`s displacement-time behavior as well as to gain insight into the failure mechanisms. Beam midspan accelerations were determined by double differentiation of the displacement versus time data, and in turn, the beam`s inertial loads were calculated using the beam`s equivalent mass. Beam dynamic bending loads versus time were determined from the difference between the total load versus time and the inertial load versus time data. Bending loads versus displacements were also determined along with fracture energies. Failure to correct the loads for inertia will result in incorrect conclusions being drawn from the data, especially for bending resistance of brittle concrete test specimens. A comparison with quasistatic bending (fracture) energy data showed that the dynamic failure energy absorbed by the beams was always less than the static fracture energy, due to the brittle nature of concrete when impulsively loaded.

  8. Laminates and reinforced metals

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1980-01-01

    A selective review is presented of the state of the art of metallic laminates and fiber reinforced metals called metallic matrix laminates (MMLs). Design and analysis procedures that are used for, and typical structural components that have been made from MMLs are emphasized. Selected MMLs, constituent materials, typical material properties and fabrication procedures are briefly described, including hybrids and superhybrids. Advantages, disadvantages, and special considerations required during design, analysis, and fabrication of MMLs are examined. Tabular and graphical data are included to illustrate key aspects of MMLs. Appropriate references are cited to provide a selective bibliography of a rapidly expanding and very promising research and development field.

  9. Thermal oxidation induced degradation of carbon fiber reinforced composites and carbon nanotube sheet enhanced fiber/matrix interface for high temperature aerospace structural applications

    NASA Astrophysics Data System (ADS)

    Haque, Mohammad Hamidul

    Recent increase in the use of carbon fiber reinforced polymer matrix composite, especially for high temperature applications in aerospace primary and secondary structures along with wind energy and automotive industries, have generated new challenges to predict its failure mechanisms and service life. This dissertation reports the experimental study of a unidirectional carbon fiber reinforced bismaleimide (BMI) composites (CFRC), an excellent candidate for high temperature aerospace components, undergoing thermal oxidation at 260 °C in air for over 3000 hours. The key focus of the work is to investigate the mechanical properties of the carbon fiber BMI composite subjected to thermal aging in three key aspects - first, studying its bulk flexural properties (in macro scale), second, characterizing the crack propagation along the fiber direction, representing the interfacial bonding strength between fiber and matrix (in micro scale), and third, introducing nano-structured materials to modify the interface (in nano scale) between the carbon fiber and BMI resin and mechanical characterization to study its influence on mitigating the aging effect. Under the first category, weight loss and flexural properties have been monitored as the oxidation propagates through the fiber/matrix interface. Dynamic mechanical analysis and micro-computed tomography analysis have been performed to analyze the aging effects. In the second category, the long-term effects of thermal oxidation on the delamination (between the composite plies) and debonding (between fiber and matrix) type fracture toughness have been characterized by preparing two distinct types of double cantilever beam specimens. Digital image correlation has been used to determine the deformation field and strain distribution around the crack propagation path. Finally the resin system and the fiber/matrix interface have been modified using nanomaterials to mitigate the degradations caused by oxidation. Nanoclay modified

  10. Effect of surface roughness on osteogenesis in vitro and osseointegration in vivo of carbon fiber-reinforced polyetheretherketone-nanohydroxyapatite composite.

    PubMed

    Deng, Yi; Liu, Xiaochen; Xu, Anxiu; Wang, Lixin; Luo, Zuyuan; Zheng, Yunfei; Deng, Feng; Wei, Jie; Tang, Zhihui; Wei, Shicheng

    2015-01-01

    As United States Food and Drug Administration-approved implantable material, carbon fiber-reinforced polyetheretherketone (CFRPEEK) possesses an adjustable elastic modulus similar to cortical bone and is a prime candidate to replace surgical metallic implants. The bioinertness and inferior osteogenic properties of CFRPEEK, however, limit its clinical application as orthopedic/dental implants. In this study, CFRPEEK-nanohydroxyapatite ternary composites (PEEK/n-HA/CF) with variable surface roughness have been successfully fabricated. The effect of surface roughness on their in vitro cellular responses of osteoblast-like MG-63 cells (attachment, proliferation, apoptosis, and differentiation) and in vivo osseointegration is evaluated. The results show that the hydrophilicity and the amount of Ca ions on the surface are significantly improved as the surface roughness of composite increases. In cell culture tests, the results reveal that the cell proliferation rate and the extent of osteogenic differentiation of cells are a function of the size of surface roughness. The composite with moderate surface roughness significantly increases cell attachment/proliferation and promotes the production of alkaline phosphatase (ALP) activity and calcium nodule formation compared with the other groups. More importantly, the PEEK/n-HA/CF implant with appropriate surface roughness exhibits remarkably enhanced bioactivity and osseointegration in vivo in the animal experiment. These findings will provide critical guidance for the design of CFRPEEK-based implants with optimal roughness to regulate cellular behaviors, and to enhance biocompability and osseointegration. Meanwhile, the PEEK/n-HA/CF ternary composite with optimal surface roughness might hold great potential as bioactive biomaterial for bone grafting and tissue engineering applications. PMID:25733834

  11. Effect of surface roughness on osteogenesis in vitro and osseointegration in vivo of carbon fiber-reinforced polyetheretherketone–nanohydroxyapatite composite

    PubMed Central

    Deng, Yi; Liu, Xiaochen; Xu, Anxiu; Wang, Lixin; Luo, Zuyuan; Zheng, Yunfei; Deng, Feng; Wei, Jie; Tang, Zhihui; Wei, Shicheng

    2015-01-01

    As United States Food and Drug Administration-approved implantable material, carbon fiber-reinforced polyetheretherketone (CFRPEEK) possesses an adjustable elastic modulus similar to cortical bone and is a prime candidate to replace surgical metallic implants. The bioinertness and inferior osteogenic properties of CFRPEEK, however, limit its clinical application as orthopedic/dental implants. In this study, CFRPEEK–nanohydroxyapatite ternary composites (PEEK/n-HA/CF) with variable surface roughness have been successfully fabricated. The effect of surface roughness on their in vitro cellular responses of osteoblast-like MG-63 cells (attachment, proliferation, apoptosis, and differentiation) and in vivo osseointegration is evaluated. The results show that the hydrophilicity and the amount of Ca ions on the surface are significantly improved as the surface roughness of composite increases. In cell culture tests, the results reveal that the cell proliferation rate and the extent of osteogenic differentiation of cells are a function of the size of surface roughness. The composite with moderate surface roughness significantly increases cell attachment/proliferation and promotes the production of alkaline phosphatase (ALP) activity and calcium nodule formation compared with the other groups. More importantly, the PEEK/n-HA/CF implant with appropriate surface roughness exhibits remarkably enhanced bioactivity and osseointegration in vivo in the animal experiment. These findings will provide critical guidance for the design of CFRPEEK-based implants with optimal roughness to regulate cellular behaviors, and to enhance biocompability and osseointegration. Meanwhile, the PEEK/n-HA/CF ternary composite with optimal surface roughness might hold great potential as bioactive biomaterial for bone grafting and tissue engineering applications. PMID:25733834

  12. Effect of surface roughness on osteogenesis in vitro and osseointegration in vivo of carbon fiber-reinforced polyetheretherketone-nanohydroxyapatite composite.

    PubMed

    Deng, Yi; Liu, Xiaochen; Xu, Anxiu; Wang, Lixin; Luo, Zuyuan; Zheng, Yunfei; Deng, Feng; Wei, Jie; Tang, Zhihui; Wei, Shicheng

    2015-01-01

    As United States Food and Drug Administration-approved implantable material, carbon fiber-reinforced polyetheretherketone (CFRPEEK) possesses an adjustable elastic modulus similar to cortical bone and is a prime candidate to replace surgical metallic implants. The bioinertness and inferior osteogenic properties of CFRPEEK, however, limit its clinical application as orthopedic/dental implants. In this study, CFRPEEK-nanohydroxyapatite ternary composites (PEEK/n-HA/CF) with variable surface roughness have been successfully fabricated. The effect of surface roughness on their in vitro cellular responses of osteoblast-like MG-63 cells (attachment, proliferation, apoptosis, and differentiation) and in vivo osseointegration is evaluated. The results show that the hydrophilicity and the amount of Ca ions on the surface are significantly improved as the surface roughness of composite increases. In cell culture tests, the results reveal that the cell proliferation rate and the extent of osteogenic differentiation of cells are a function of the size of surface roughness. The composite with moderate surface roughness significantly increases cell attachment/proliferation and promotes the production of alkaline phosphatase (ALP) activity and calcium nodule formation compared with the other groups. More importantly, the PEEK/n-HA/CF implant with appropriate surface roughness exhibits remarkably enhanced bioactivity and osseointegration in vivo in the animal experiment. These findings will provide critical guidance for the design of CFRPEEK-based implants with optimal roughness to regulate cellular behaviors, and to enhance biocompability and osseointegration. Meanwhile, the PEEK/n-HA/CF ternary composite with optimal surface roughness might hold great potential as bioactive biomaterial for bone grafting and tissue engineering applications.

  13. Resonant Ultrasound Spectroscopy, as Applied to Nondestructive Evaluation and Characterization of Carbon Fiber Reinforced Epoxy Composite Materials.

    NASA Astrophysics Data System (ADS)

    Whitney, Timothy Marvin

    1996-08-01

    Resonant ultrasound spectroscopy (RUS) can be an elegantly simple nondestructive evaluation tool. The resonance spectrum of any specimen is dependent on, and sensitive at ppm levels to, its density, geometry, elastic and thermal properties, and boundary conditions. The measurement of spectrum is fast, taking between 15 and 90 seconds with state-of-the-art instrumentation, making it appropriate for following properties as a function of temperature. Parts per million changes in specimen density, geometry, elastic moduli, temperature, and boundary conditions are detected with RUS. A novel apparatus is presented for driving and detecting the mechanical resonance of objects with major dimensions ranging from 0.1 cm to 33 cm. The noise floor of the apparatus is characterized using a high Q titanium alloy and a low Q graphite/epoxy composite. The apparatus is used to measure the amplitude/frequency resonance spectra of right rectangular parallelepiped (RRP) specimens of four different lay-ups of AS4/3501-6 carbon fiber reinforced epoxy (CFRE) composite material at room temperature and at one degree C intervals between -177^circC and 25 ^circC. It is important to know the mechanical properties of this material at low temperatures for underwater, polar, and space applications. The temperature dependence of the second order elastic moduli are calculated from the resonance spectra of the AS4/3501-6 RRPs. High power ultrasound is used to enhance the cure of AS4/3501-6 CFRE composite. Composite panels are insonified through the caul plate, by a high power ultrasonic horn, while curing. Stiffness enhancements of five percent are observed. The resonance spectrum of a steel caul plate is used to monitor the degree of cure of AS4/3501-6 CFRE composite panels in real time. Because the curing composite acts to change the boundary conditions, the resonance spectrum changes as the composite cures. RUS is used to screen a variety of high precision engineered parts for mechanical defects

  14. Acoustic emission and acousto-ultrasonic signature analysis of failure mechanisms in carbon fiber reinforced polymer materials

    NASA Astrophysics Data System (ADS)

    Carey, Shawn Allen

    Fiber reinforced polymer composite materials, particularly carbon (CFRPs), are being used for primary structural applications, particularly in the aerospace and naval industries. Advantages of CFRP materials, compared to traditional materials such as steel and aluminum, include: light weight, high strength to weight ratio, corrosion resistance, and long life expectancy. A concern with CFRPs is that despite quality control during fabrication, the material can contain many hidden internal flaws. These flaws in combination with unseen damage due to fatigue and low velocity impact have led to catastrophic failure of structures and components. Therefore a large amount of research has been conducted regarding nondestructive testing (NDT) and structural health monitoring (SHM) of CFRP materials. The principal objective of this research program was to develop methods to characterize failure mechanisms in CFRP materials used by the U.S. Army using acoustic emission (AE) and/or acousto-ultrasonic (AU) data. Failure mechanisms addressed include fiber breakage, matrix cracking, and delamination due to shear between layers. CFRP specimens were fabricated and tested in uniaxial tension to obtain AE and AU data. The specimens were designed with carbon fibers in different orientations to produce the different failure mechanisms. Some specimens were impacted with a blunt indenter prior to testing to simulate low-velocity impact. A signature analysis program was developed to characterize the AE data based on data examination using visual pattern recognition techniques. It was determined that it was important to characterize the AE event , using the location of the event as a parameter, rather than just the AE hit (signal recorded by an AE sensor). A back propagation neural network was also trained based on the results of the signature analysis program. Damage observed on the specimens visually with the aid of a scanning electron microscope agreed with the damage type assigned by the

  15. Effect of chemical etching on the Cu/Ni metallization of poly (ether ether ketone)/carbon fiber composites

    NASA Astrophysics Data System (ADS)

    Di, LiZhi; Liu, Bin; Song, Jianjing; Shan, Dan; Yang, De-An

    2011-02-01

    Poly(ether ether ketone)/carbon fiber composites (PEEK/Cf) were chemical etched by Cr2O3/H2SO4 solution, electroless plated with copper and then electroplated with nickel. The effects of chemical etching time and temperature on the adhesive strength between PEEK/Cf and Cu/Ni layers were studied by thermal shock method. The electrical resistance of some samples was measured. X-ray photoelectron spectroscopy (XPS) was used to analyze the surface composition and functional groups. Scanning electron microscopy (SEM) was performed to observe the surface morphology of the composite, the chemical etched sample, the plated sample and the peeled metal layer. The results indicated that Cdbnd O bond increased after chemical etching. With the increasing of etching temperature and time, more and more cracks and partially exposed carbon fibers appeared at the surface of PEEK/Cf composites, and the adhesive strength increased consequently. When the composites were etched at 60 °C for 25 min and at 70-80 °C for more than 15 min, the Cu/Ni metallization layer could withstand four thermal shock cycles without bubbling, and the electrical resistivity of the metal layer of these samples increased with the increasing of etching temperature and time.

  16. Fundamental study of a refractory-based carbon fiber reinforced composite made by reactive melt infiltration for hypersonic applications

    NASA Astrophysics Data System (ADS)

    Wali, Natalie Alice

    Ceramic matrix composites are excellent candidates for ultrahigh temperature applications due their good physical properties, which are a combination of a chemically stable matrix and tough fiber reinforcement. This work is a fundamental study of a carbon fiber reinforced zirconium carbide composite (Cf/ZrC). The background chapter reviews reactive melt infiltration, which is the processing method used to make the Cf/ZrC composite. The first chapter discusses the microstructural characterization and development of Cf/ZrC. A formation mechanism of the unique matrix microstructure is proposed based on the characterization results. In the second chapter the mechanical properties of Cf/ZrC were determined. The fracture toughness at room temperature is obtained with a standard four point bend test, while flexural strength of Cf/ZrC is obtained to the ultra high temperature regime. For high temperatures a testing rig was modified to operate in inert atmosphere and tests were conducted at 1100 °C, 1350 °C and 1650 °C. Correlation is made between the flexural strength and fiber coatings of two different composite types. In situ compression tests were performed a modified SEM. Digital image correlation was used to monitor strains during compression. The stress-strain information is correlated to surface deformation. The environmental durability and oxidation behavior of Cf/ZrC and ZrC is detailed in the third and fourth chapters. The oxidation and shock behavior of Cf/ZrC were observed under both slow and rapid heating rates to ultra high temperatures. For rapid heating rates a panel was subjected to heating at steady-state and non-steady state heat flux. For slow heating rates specimen coupons were heated at 2000 °C in a bottom-loading furnace. Specimens were characterized post-test by x-ray diffraction, electron microscopy, electron probe microanalysis, and optical microscopy. The oxidation kinetics of Cf/ZrC composites and ZrC powders (45 micron and 60 nanometer

  17. Interfacial properties of two-carbon fiber reinforced polycarbonate composites using two-synthesized graft copolymers as coupling agents

    SciTech Connect

    Park, J.M.

    2000-05-15

    Two model coupling agents, water-dispersible (WDGP) and tetrahydrofuran (THF)-soluble graft copolymers (TSGP), were synthesized for carbon fiber/polycarbonate (PC) composites. WDGP contains a long polyacrylamide (PAAm) chain grafted on a PC backbone, whereas TSGP contains a short grafted PAAm Chain. Measurements of the interfacial shear strength (IFSS) and other interfacial properties were evaluated using a fragmentation test for two-fiber composites (TFC) to provide the same loading state. Optimal conditions for the treatment was established as a function of treatment time, temperature, initial concentration, and melting procedure. The amount adsorbed on the carbon fiber was higher for WDGP and TSGP were 54% and 74%, respectively. Mechanisms of energy adsorption for WDGP and intermolecular interaction for TSGP can be considered to contribute differently to IFSS improvement. The improvement in IFSS for both coupling agents may be due to chemical and hydrogen bonding in the interface between functional groups in the carbon fiber and PAAm in the coupling agents and to interdiffusion in the interface between PC in coupling agents and matrix PC.

  18. Fast voltammetry of metals at carbon-fiber microelectrodes: copper adsorption onto activated carbon aids rapid electrochemical analysis.

    PubMed

    Pathirathna, Pavithra; Samaranayake, Srimal; Atcherley, Christopher W; Parent, Kate L; Heien, Michael L; McElmurry, Shawn P; Hashemi, Parastoo

    2014-09-21

    Rapid, in situ trace metal analysis is essential for understanding many biological and environmental processes. For example, trace metals are thought to act as chemical messengers in the brain. In the environment, some of the most damaging pollution occurs when metals are rapidly mobilized and transported during hydrologic events (storms). Electrochemistry is attractive for in situ analysis, primarily because electrodes are compact, cheap and portable. Electrochemical techniques, however, do not traditionally report trace metals in real-time. In this work, we investigated the fundamental mechanisms of a novel method, based on fast-scan cyclic voltammetry (FSCV), that reports trace metals with sub-second temporal resolution at carbon-fiber microelectrodes (CFMs). Electrochemical methods and geochemical models were employed to find that activated CFMs rapidly adsorb copper, a phenomenon that greatly advances the temporal capabilities of electrochemistry. We established the thermodynamics of surface copper adsorption and the electrochemical nature of copper deposition onto CFMs and hence identified a unique adsorption-controlled electrochemical mechanism for ultra-fast trace metal analysis. This knowledge can be exploited in the future to increase the sensitivity and selectivity of CFMs for fast voltammetry of trace metals in a variety of biological and environmental models.

  19. [Survey of carbon fiber reinforced plastic orthoses and occupational and medical problems based on a questionnaire administered to companies involved in the manufacture of prosthetics and orthotics].

    PubMed

    Kaneshiro, Yuko; Furuta, Nami; Makino, Kenichiro; Wada, Futoshi; Hachisuka, Kenji

    2011-09-01

    We surveyed carbon fiber reinforced plastic orthoses (carbon orthoses) and their associated occupational and medical problems based on a questionnaire sent to 310 companies which were members of the Japan Orthotics and Prosthetics Association. Of all the companies, 232 responded: 77 of the 232 companies dealt with ready-made carbon orthoses, 52 dealt with fabricated custom-made orthoses, and 155 did not dealt with carbon orthoses. Although the total number of custom-made carbon ortheses in Japan was 829/ 5 years, there was a difference by region, and one company fabricated only 12 (per 5 years) custom-made carbon orthoses on average. The advantages of the carbon orthosis were the fact that it was "light weight", "well-fitted", had a "good appearance", and "excellent durability", while the disadvantages were that it was "expensive", "high cost of production", of "black color", and required a "longer time for completion", and "higher fabrication techniques". From the standpoint of industrial medicine, "scattering of fine fragments of carbon fibers", "itching on the skin" and "health hazards" were indicated in companies that manufacture the orthosis. In order to make the carbon orthosis more popular, it is necessary to develop a new carbon material that is easier to fabricate at a lower cost, to improve the fabrication technique, and to resolve the occupational and medical problems.

  20. Time dependence of mesoscopic strain distribution for triaxial woven carbon-fiber-reinforced polymer under creep loading measured by digital image correlation

    NASA Astrophysics Data System (ADS)

    Koyanagi, Jun; Nagayama, Hideo; Yoneyama, Satoru; Aoki, Takahira

    2016-06-01

    This paper presents the time dependence of the mesoscopic strain of a triaxial woven carbon-fiber-reinforced polymer under creep loading measured using digital image correlation (DIC). Two types of DIC techniques were employed for the measurement: conventional subset DIC and mesh DIC. Static tensile and creep tests were carried out, and the time dependence of the mesoscopic strain distribution was investigated by applying these techniques. The ultimate failure of this material is dominated by inter-bundle decohesion caused by relative rigid rotation and relating shear stress. Therefore, these were focused on in the present study. During the creep tests, the fiber directional strain, shear strain, and rotation were monitored using the DIC, and the mechanism for the increase in the specimen's macro-strain over time was investigated based on the results obtained by the DIC measurement.

  1. Carbon fiber reinforced plastic (CFRP) plates versus stainless steel dynamic compression plates in the treatment of fractures of the tibiae in dogs.

    PubMed

    Skirving, A P; Day, R; Macdonald, W; McLaren, R

    1987-11-01

    In a series of 14 dogs, fractures of both tibiae were caused by a "bone-breaker" designed in the authors' department and observed to produce a consistent and realistic canine fracture. One tibia was plated with a carbon fiber reinforced plastic (CFRP) plate and the other with a dynamic compression (DC) plate. Roentgenographic examination demonstrated healing of the CFRP-plated tibiae with abundant callus, and almost total remodeling of the fracture callus between ten and 20 weeks. Biomechanical testing by three-point bending revealed little difference between the strength of union of the fractures at 12-16 weeks. At 20 weeks, although the numbers were too small for statistical confirmation, the CFRP-plated tibiae were consistently stronger than the DC-plated tibiae.

  2. Scanning tone burst eddy-current thermography (S-TBET) for NDT of carbon fiber reinforced plastic (CFRP) components

    SciTech Connect

    Libin, M. N.; Maxfield, B. W.; Balasubramanian, Krishnan

    2014-02-18

    Tone Burst Eddy Current technique uses eddy current to apply transient heating inside a component and uses a conventional IR camera for visualization of the response to the transient heating. This technique has been earliest demonstrated for metallic components made of AL, Steel, Stainless Steel, etc., and for detection of cracks, corrosion and adhesive dis-bonds. Although, not nearly as conducting as metals, the Carbon Fibre Reinforced Plastic (CFRP) material absorbs measurable electromagnetic radiation in the frequency range above 10 kHz. When the surface temperature is observed on the surface that is being heated (defined as the surface just beneath and slightly to one side of the heating coil), the surface temperature increases with increasing frequency because the internal heating increases with frequency. A 2-D anisotropic transient Eddy current heating and thermal conduction model has been developed that provides a reasonable description of the processes described above. The inherent anisotropy of CFRP laminates is included in this model by calculating the heating due to three superimposed, tightly coupled isotropic layers having a specified ply-layup. The experimental apparatus consists of an induction heating coil and an IR camera with low NETD and high frame rates. The coil is moved over the sample using a stepper motor controlled manipulator. The IR data recording is synchronized with the motion control to provide a movie of the surface temperature over time. Several components were evaluated for detection of impact damage, location of stiffeners, etc. on CFRP components.

  3. Scanning tone burst eddy-current thermography (S-TBET) for NDT of carbon fiber reinforced plastic (CFRP) components

    NASA Astrophysics Data System (ADS)

    Libin, M. N.; Maxfield, B. W.; Balasubramanian, Krishnan

    2014-02-01

    Tone Burst Eddy Current technique uses eddy current to apply transient heating inside a component and uses a conventional IR camera for visualization of the response to the transient heating. This technique has been earliest demonstrated for metallic components made of AL, Steel, Stainless Steel, etc., and for detection of cracks, corrosion and adhesive dis-bonds. Although, not nearly as conducting as metals, the Carbon Fibre Reinforced Plastic (CFRP) material absorbs measurable electromagnetic radiation in the frequency range above 10 kHz. When the surface temperature is observed on the surface that is being heated (defined as the surface just beneath and slightly to one side of the heating coil), the surface temperature increases with increasing frequency because the internal heating increases with frequency. A 2-D anisotropic transient Eddy current heating and thermal conduction model has been developed that provides a reasonable description of the processes described above. The inherent anisotropy of CFRP laminates is included in this model by calculating the heating due to three superimposed, tightly coupled isotropic layers having a specified ply-layup. The experimental apparatus consists of an induction heating coil and an IR camera with low NETD and high frame rates. The coil is moved over the sample using a stepper motor controlled manipulator. The IR data recording is synchronized with the motion control to provide a movie of the surface temperature over time. Several components were evaluated for detection of impact damage, location of stiffeners, etc. on CFRP components.

  4. Storing Fluorine In Graphitelike Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh

    1995-01-01

    Fluorine stored in graphite or graphitelike carbon fibers for later release and/or use in chemical reactions. Storage in carbon fibers eliminates difficulty and risk of using high-pressure tanks and pipes to hold corrosive gas. Storage in carbon fibers makes fluorine more readily accessible than does storage as constituent of metal fluoride. Carbon fibers heated to release stored fluorine, which draws away to vessel where reacts with material to be fluorinated, possibly at temperature other than release temperature. Alternatively, material to be fluorinated mixed or otherwise placed in contact with fibers and entire mass heated to or beyond release temperature.

  5. Carbon nanotube- and carbon fiber-reinforcement of ethylene-octene copolymer membranes for gas and vapor separation.

    PubMed

    Sedláková, Zuzana; Clarizia, Gabriele; Bernardo, Paola; Jansen, Johannes Carolus; Slobodian, Petr; Svoboda, Petr; Kárászová, Magda; Friess, Karel; Izak, Pavel

    2014-01-01

    Gas and vapor transport properties were studied in mixed matrix membranes containing elastomeric ethylene-octene copolymer (EOC or poly(ethylene-co-octene)) with three types of carbon fillers: virgin or oxidized multi-walled carbon nanotubes (CNTs) and carbon fibers (CFs). Helium, hydrogen, nitrogen, oxygen, methane, and carbon dioxide were used for gas permeation rate measurements. Vapor transport properties were studied for the aliphatic hydrocarbon (hexane), aromatic compound (toluene), alcohol (ethanol), as well as water for the representative samples. The mechanical properties and homogeneity of samples was checked by stress-strain tests. The addition of virgin CNTs and CFs improve mechanical properties. Gas permeability of EOC lies between that of the more permeable PDMS and the less permeable semi-crystalline polyethylene and polypropylene. Organic vapors are more permeable than permanent gases in the composite membranes, with toluene and hexane permeabilities being about two orders of magnitude higher than permanent gas permeability. The results of the carbon-filled membranes offer perspectives for application in gas/vapor separation with improved mechanical resistance. PMID:24957119

  6. Carbon Nanotube- and Carbon Fiber-Reinforcement of Ethylene-Octene Copolymer Membranes for Gas and Vapor Separation

    PubMed Central

    Sedláková, Zuzana; Clarizia, Gabriele; Bernardo, Paola; Jansen, Johannes Carolus; Slobodian, Petr; Svoboda, Petr; Kárászová, Magda; Friess, Karel; Izak, Pavel

    2014-01-01

    Gas and vapor transport properties were studied in mixed matrix membranes containing elastomeric ethylene-octene copolymer (EOC or poly(ethylene-co-octene)) with three types of carbon fillers: virgin or oxidized multi-walled carbon nanotubes (CNTs) and carbon fibers (CFs). Helium, hydrogen, nitrogen, oxygen, methane, and carbon dioxide were used for gas permeation rate measurements. Vapor transport properties were studied for the aliphatic hydrocarbon (hexane), aromatic compound (toluene), alcohol (ethanol), as well as water for the representative samples. The mechanical properties and homogeneity of samples was checked by stress-strain tests. The addition of virgin CNTs and CFs improve mechanical properties. Gas permeability of EOC lies between that of the more permeable PDMS and the less permeable semi-crystalline polyethylene and polypropylene. Organic vapors are more permeable than permanent gases in the composite membranes, with toluene and hexane permeabilities being about two orders of magnitude higher than permanent gas permeability. The results of the carbon-filled membranes offer perspectives for application in gas/vapor separation with improved mechanical resistance. PMID:24957119

  7. Comparative study on submillimeter flaws in stitched T-joint carbon fiber reinforced polymer by infrared thermography, microcomputed tomography, ultrasonic c-scan and microscopic inspection

    NASA Astrophysics Data System (ADS)

    Zhang, Hai; Hassler, Ulf; Genest, Marc; Fernandes, Henrique; Robitaille, Francois; Ibarra-Castanedo, Clemente; Joncas, Simon; Maldague, Xavier

    2015-10-01

    Stitching is used to reduce dry-core (incomplete infusion of T-joint core) and reinforce T-joint structure. However, it may cause new types of flaws, especially submillimeter flaws. Microscopic inspection, ultrasonic c-scan, pulsed thermography, vibrothermography, and laser spot thermography are used to investigate the internal flaws in a stitched T-joint carbon fiber-reinforced polymer (CFRP) matrix composites. Then, a new microlaser line thermography is proposed. Microcomputed tomography (microCT) is used to validate the infrared results. A comparison between microlaser line thermography and microCT is performed. It was concluded that microlaser line thermography can detect the internal submillimeter defects. However, the depth and size of the defects can affect the detection results. The microporosities with a diameter of less than 54 μm are not detected in the microlaser line thermography results. Microlaser line thermography can detect the microporosity (a diameter of 0.162 mm) from a depth of 90 μm. However, it cannot detect the internal microporosity (a diameter of 0.216 mm) from a depth of 0.18 mm. The potential causes are given. Finally, a comparative study is conducted.

  8. Electrochemical Stability of Carbon Fibers Compared to Metal Foils as Current Collectors for Lithium-Ion Batteries

    SciTech Connect

    Martha, Surendra K; Dudney, Nancy J; Kiggans, Jim; Nanda, Jagjit

    2012-01-01

    The electrochemical behaviors of highly conductive, fully-graphitic, semi-graphitic and non-graphitic carbon fibers were studied as the cathode current collectors of lithium batteries in standard electrolyte (alkyl carbonate/LiPF6) solutions and compared to bare aluminum (Al). All of these current collectors demonstrate a stable electrochemical behavior within the potential range of 2.5 to 5 V, due to passivation by surface films. Carbon fibers have comparable electrochemical stability of Al and may be used in place Al foil. While the carbon fibers do not contribute any irreversible or extra capacity when they are cycled below 4.5 V, for fully-graphitic and semi-graphitic fibers PF6 intercalation and deintercalation into the carbon fiber may occur when they are cycled at high potentials >4.5 V.

  9. Coating Carbon Fibers With Platinum

    NASA Technical Reports Server (NTRS)

    Effinger, Michael R.; Duncan, Peter; Coupland, Duncan; Rigali, Mark J.

    2007-01-01

    A process for coating carbon fibers with platinum has been developed. The process may also be adaptable to coating carbon fibers with other noble and refractory metals, including rhenium and iridium. The coated carbon fibers would be used as ingredients of matrix/fiber composite materials that would resist oxidation at high temperatures. The metal coats would contribute to oxidation resistance by keeping atmospheric oxygen away from fibers when cracks form in the matrices. Other processes that have been used to coat carbon fibers with metals have significant disadvantages: Metal-vapor deposition processes yield coats that are nonuniform along both the lengths and the circumferences of the fibers. The electrical resistivities of carbon fibers are too high to be compatible with electrolytic processes. Metal/organic vapor deposition entails the use of expensive starting materials, it may be necessary to use a furnace, and the starting materials and/or materials generated in the process may be hazardous. The present process does not have these disadvantages. It yields uniform, nonporous coats and is relatively inexpensive. The process can be summarized as one of pretreatment followed by electroless deposition. The process consists of the following steps: The surfaces of the fiber are activated by deposition of palladium crystallites from a solution. The surface-activated fibers are immersed in a solution that contains platinum. A reducing agent is used to supply electrons to effect a chemical reduction in situ. The chemical reduction displaces the platinum from the solution. The displaced platinum becomes deposited on the fibers. Each platinum atom that has been deposited acts as a catalytic site for the deposition of another platinum atom. Hence, the deposition process can also be characterized as autocatalytic. The thickness of the deposited metal can be tailored via the duration of immersion and the chemical activity of the solution.

  10. Adhesion bonding techniques for highly loaded parts of continuous carbon-fiber reinforced polyetheretherketone (CF-PEEK/APC2)

    NASA Astrophysics Data System (ADS)

    Kempe, G.; Krauss, H.

    It is shown that the adhesion technology is applicable to the bonding of continuous fiber reinforced thermplastics. The influences and conditions under which an enhancement of the bonding strength can be achieved are described. Attention is focused on the applicability of the adhesion method to continuous fiber reinforced PEEK, acknowledging that PEEK is very resistant to chemicals and thereby, a poor candidate for the technique.

  11. Quantitative damage detection and sparse sensor array optimization of carbon fiber reinforced resin composite laminates for wind turbine blade structural health monitoring.

    PubMed

    Li, Xiang; Yang, Zhibo; Chen, Xuefeng

    2014-01-01

    The active structural health monitoring (SHM) approach for the complex composite laminate structures of wind turbine blades (WTBs), addresses the important and complicated problem of signal noise. After illustrating the wind energy industry's development perspectives and its crucial requirement for SHM, an improved redundant second generation wavelet transform (IRSGWT) pre-processing algorithm based on neighboring coefficients is introduced for feeble signal denoising. The method can avoid the drawbacks of conventional wavelet methods that lose information in transforms and the shortcomings of redundant second generation wavelet (RSGWT) denoising that can lead to error propagation. For large scale WTB composites, how to minimize the number of sensors while ensuring accuracy is also a key issue. A sparse sensor array optimization of composites for WTB applications is proposed that can reduce the number of transducers that must be used. Compared to a full sixteen transducer array, the optimized eight transducer configuration displays better accuracy in identifying the correct position of simulated damage (mass of load) on composite laminates with anisotropic characteristics than a non-optimized array. It can help to guarantee more flexible and qualified monitoring of the areas that more frequently suffer damage. The proposed methods are verified experimentally on specimens of carbon fiber reinforced resin composite laminates.

  12. Improvement of the mode II interface fracture toughness of glass fiber reinforced plastics/aluminum laminates through vapor grown carbon fiber interleaves

    NASA Astrophysics Data System (ADS)

    Ning, Huiming; Li, Yuan; Hu, Ning; Cao, Yanping; Yan, Cheng; Azuma, Takesi; Peng, Xianghe; Wu, Liangke; Li, Jinhua; Li, Leilei

    2014-06-01

    The effects of acid treatment, vapor grown carbon fiber (VGCF) interlayer and the angle, i.e., 0° and 90°, between the rolling stripes of an aluminum (Al) plate and the fiber direction of glass fiber reinforced plastics (GFRP) on the mode II interlaminar mechanical properties of GFRP/Al laminates were investigated. The experimental results of an end notched flexure test demonstrate that the acid treatment and the proper addition of VGCF can effectively improve the critical load and mode II fracture toughness of GFRP/Al laminates. The specimens with acid treatment and 10 g m-2 VGCF addition possess the highest mode II fracture toughness, i.e., 269% and 385% increases in the 0° and 90° specimens, respectively compared to those corresponding pristine ones. Due to the induced anisotropy by the rolling stripes on the aluminum plate, the 90° specimens possess 15.3%-73.6% higher mode II fracture toughness compared to the 0° specimens. The improvement mechanisms were explored by the observation of crack propagation path and fracture surface with optical, laser scanning and scanning electron microscopies. Moreover, finite element analyses were carried out based on the cohesive zone model to verify the experimental fracture toughness and to predict the interface shear strength between the aluminum plates and GFRP laminates.

  13. Machinability of drilling T700/LT-03A carbon fiber reinforced plastic (CFRP) composite laminates using candle stick drill and multi-facet drill

    NASA Astrophysics Data System (ADS)

    Wang, Cheng-Dong; Qiu, Kun-Xian; Chen, Ming; Cai, Xiao-Jiang

    2015-03-01

    Carbon Fiber Reinforced Plastic (CFRP) composite laminates are widely used in aerospace and aircraft structural components due to their superior properties. However, they are regarded as difficult-to-cut materials because of bad surface quality and low productivity. Drilling is the most common hole making process for CFRP composite laminates and drilling induced delamination damage usually occurs severely at the exit side of drilling holes, which strongly deteriorate holes quality. In this work, the candle stick drill and multi-facet drill are employed to evaluate the machinability of drilling T700/LT-03A CFRP composite laminates in terms of thrust force, delamination, holes diameter and holes surface roughness. S/N ratio is used to characterize the thrust force while an ellipse-shaped delamination model is established to quantitatively analyze the delamination. The best combination of drilling parameters are determined by full consideration of S/N ratios of thrust force and the delamination. The results indicate that candle stick drill will induce the unexpected ellipse-shaped delamination even at its best drilling parameters of spindle speed of 10,000 rpm and feed rate of 0.004 mm/tooth. However, the multi-facet drill cutting at the relative lower feed rate of 0.004 mm/tooth and lower spindle speed of 6000 rpm can effectively prevent the delamination. Comprehensively, holes quality obtained by multi-facet drill is much more superior to those obtained by candle stick drill.

  14. Quantitative Damage Detection and Sparse Sensor Array Optimization of Carbon Fiber Reinforced Resin Composite Laminates for Wind Turbine Blade Structural Health Monitoring

    PubMed Central

    Li, Xiang; Yang, Zhibo; Chen, Xuefeng

    2014-01-01

    The active structural health monitoring (SHM) approach for the complex composite laminate structures of wind turbine blades (WTBs), addresses the important and complicated problem of signal noise. After illustrating the wind energy industry's development perspectives and its crucial requirement for SHM, an improved redundant second generation wavelet transform (IRSGWT) pre-processing algorithm based on neighboring coefficients is introduced for feeble signal denoising. The method can avoid the drawbacks of conventional wavelet methods that lose information in transforms and the shortcomings of redundant second generation wavelet (RSGWT) denoising that can lead to error propagation. For large scale WTB composites, how to minimize the number of sensors while ensuring accuracy is also a key issue. A sparse sensor array optimization of composites for WTB applications is proposed that can reduce the number of transducers that must be used. Compared to a full sixteen transducer array, the optimized eight transducer configuration displays better accuracy in identifying the correct position of simulated damage (mass of load) on composite laminates with anisotropic characteristics than a non-optimized array. It can help to guarantee more flexible and qualified monitoring of the areas that more frequently suffer damage. The proposed methods are verified experimentally on specimens of carbon fiber reinforced resin composite laminates. PMID:24763210

  15. Quantitative damage detection and sparse sensor array optimization of carbon fiber reinforced resin composite laminates for wind turbine blade structural health monitoring.

    PubMed

    Li, Xiang; Yang, Zhibo; Chen, Xuefeng

    2014-01-01

    The active structural health monitoring (SHM) approach for the complex composite laminate structures of wind turbine blades (WTBs), addresses the important and complicated problem of signal noise. After illustrating the wind energy industry's development perspectives and its crucial requirement for SHM, an improved redundant second generation wavelet transform (IRSGWT) pre-processing algorithm based on neighboring coefficients is introduced for feeble signal denoising. The method can avoid the drawbacks of conventional wavelet methods that lose information in transforms and the shortcomings of redundant second generation wavelet (RSGWT) denoising that can lead to error propagation. For large scale WTB composites, how to minimize the number of sensors while ensuring accuracy is also a key issue. A sparse sensor array optimization of composites for WTB applications is proposed that can reduce the number of transducers that must be used. Compared to a full sixteen transducer array, the optimized eight transducer configuration displays better accuracy in identifying the correct position of simulated damage (mass of load) on composite laminates with anisotropic characteristics than a non-optimized array. It can help to guarantee more flexible and qualified monitoring of the areas that more frequently suffer damage. The proposed methods are verified experimentally on specimens of carbon fiber reinforced resin composite laminates. PMID:24763210

  16. The effect of surface morphology on Model-I fracture toughness of carbon fiber reinforced titanium laminates

    NASA Astrophysics Data System (ADS)

    Zheng, Z. M.; Pan, L.; Duan, L. X.; Shen, Y. Z.; Hu, Y. B.; Aamir, A.; Bhuwan, S.; Tao, J.

    2016-07-01

    The present study is focused on the relation between the microscopic sinusoidal surface morphology and model-1 fracture toughness of carbon reinforced titanium laminates, based on cohesive elements. The interface toughness was computed as a function of geometric parameters of the interface texture. The results suggest that the toughness is increased when wavelength (λ) increase, which provides the need to design fracture/failure resistance materials by carefully selecting the suitable parameters of the interface texture.

  17. Thermoplastic-carbon fiber hybrid yarn

    NASA Technical Reports Server (NTRS)

    Ketterer, M. E.

    1984-01-01

    Efforts were directed to develop processing methods to make carbon fiber/thermoplastic fiber preforms that are easy to handle and drapeable, and to consolidate them into low void content laminates. The objectives were attained with the development of the hybrid yarn concept; whereby, thermoplastic fiber can be intimately intermixed with carbon fiber into a hybrid yarn. This was demonstrated with the intermixing of Celion 3000 with a Celanese liquid crystal polymer fiber, polybutylene terepthalate fiber, or polyetheretherketone fiber. The intermixing of the thermoplastic matrix fiber and the reinforcing carbon fiber gives a preform that can be easily fabricated into laminates with low void content. Mechanical properties of the laminates were not optimized; however, initial results indicated properties typical of a thermoplastic/carbon fiber composites prepared by more conventional methods.

  18. Influence of laminate sequence and fabric type on the inherent acoustic nonlinearity in carbon fiber reinforced composites.

    PubMed

    Chakrapani, Sunil Kishore; Barnard, Daniel J; Dayal, Vinay

    2016-05-01

    This paper presents the study of influence of laminate sequence and fabric type on the baseline acoustic nonlinearity of fiber-reinforced composites. Nonlinear elastic wave techniques are increasingly becoming popular in detecting damage in composite materials. It was earlier observed by the authors that the non-classical nonlinear response of fiber-reinforced composite is influenced by the fiber orientation [Chakrapani, Barnard, and Dayal, J. Acoust. Soc. Am. 137(2), 617-624 (2015)]. The current study expands this effort to investigate the effect of laminate sequence and fabric type on the non-classical nonlinear response. Two hypotheses were developed using the previous results, and the theory of interlaminar stresses to investigate the influence of laminate sequence and fabric type. Each hypothesis was tested by capturing the nonlinear response by performing nonlinear resonance spectroscopy and measuring frequency shifts, loss factors, and higher harmonics. It was observed that the laminate sequence can either increase or decrease the nonlinear response based on the stacking sequence. Similarly, tests were performed to compare unidirectional fabric and woven fabric and it was observed that woven fabric exhibited a lower nonlinear response compared to the unidirectional fabric. Conjectures based on the matrix properties and interlaminar stresses were used in an attempt to explain the observed nonlinear responses for different configurations.

  19. Numerical Predictions of Damage and Failure in Carbon Fiber Reinforced Laminates Using a Thermodynamically-Based Work Potential Theory

    NASA Technical Reports Server (NTRS)

    Pineda, Evan Jorge; Waas, Anthony M.

    2013-01-01

    A thermodynamically-based work potential theory for modeling progressive damage and failure in fiber-reinforced laminates is presented. The current, multiple-internal state variable (ISV) formulation, referred to as enhanced Schapery theory (EST), utilizes separate ISVs for modeling the effects of damage and failure. Consistent characteristic lengths are introduced into the formulation to govern the evolution of the failure ISVs. Using the stationarity of the total work potential with respect to each ISV, a set of thermodynamically consistent evolution equations for the ISVs are derived. The theory is implemented into a commercial finite element code. The model is verified against experimental results from two laminated, T800/3900-2 panels containing a central notch and different fiber-orientation stacking sequences. Global load versus displacement, global load versus local strain gage data, and macroscopic failure paths obtained from the models are compared against the experimental results.

  20. Selective Reinforcement to Enhance the Structural Performance of Metallic Compression Panels

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.

    2004-01-01

    An experimental and analytical investigation of the influence of selective reinforcement on metallic panels with cutouts was conducted. Selective reinforcement was shown to be a weight effective concept for increasing structural performance of panels with cutouts designed to carry loads into the post-buckled regime. For instance, a selectively reinforced aluminum panel under shear load exhibited a 68 percent increase in specific-buckling load as compared to a geometrically comparable unreinforced aluminum panel. In comparison, a quasi-isotropic carbon-fiber-reinforced-polymer composite panel only produced a 45 percent higher specific-buckling load than the same unreinforced aluminum panel. Selective reinforcement offers the potential to tailor structural response through local strengthening and stiffening the structure for a broad range of structural application.

  1. Numerical and experimental investigation of the structural behavior of a carbon fiber reinforced ankle-foot orthosis.

    PubMed

    Stier, Bertram; Simon, Jaan-Willem; Reese, Stefanie

    2015-05-01

    Ankle-foot orthoses (AFOs) are designed to enhance the gait function of individuals with motor impairments. Recent AFOs are often made of laminated composites due to their high stiffness and low density. Since the performance of AFO is primarily influenced by their structural stiffness, the investigation of the mechanical response is very important for the design. The aim of this paper is to present a three dimensional multi-scale structural analysis methodology to speed up the design process of AFO. The multi-scale modeling procedure was applied such that the intrinsic micro-structure of the fiber reinforced laminates could be taken into account. In particular, representative volume elements were used on the micro-scale, where fiber and matrix were treated separately, and on the textile scale of the woven structure. For the validation of this methodology, experimental data were generated using digital image correlation (DIC) measurements. Finally, the structural behavior of the whole AFO was predicted numerically for a specific loading scenario and compared with experimental results. It was shown that the proposed numerical multi-scale scheme is well suited for the prediction of the structural behavior of AFOs, validated by the comparison of local strain fields as well as the global force-displacement curves.

  2. Modeling for Fatigue Hysteresis Loops of Carbon Fiber-Reinforced Ceramic-Matrix Composites under Multiple Loading Stress Levels

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2015-12-01

    In this paper, the fatigue hysteresis loops of fiber-reinforced ceramic-matrix composites (CMCs) under multiple loading stress levels considering interface wear has been investigated using micromechanical approach. Under fatigue loading, the fiber/matrix interface shear stress decreases with the increase of cycle number due to interface wear. Upon increasing of fatigue peak stress, the interface debonded length would propagate along the fiber/matrix interface. The difference of interface shear stress existed in the new and original debonded region would affect the interface debonding and interface frictional slipping between the fiber and the matrix. Based on the fatigue damage mechanism of fiber slipping relative to matrix in the interface debonded region upon unloading and subsequent reloading, the interface slip lengths, i.e., the interface debonded length, interface counter-slip length and interface new-slip length, are determined by fracture mechanics approach. The fatigue hysteresis loops models under multiple loading stress levels have been developed. The effects of single/multiple loading stress levels and different loading sequences on fatigue hysteresis loops have been investigated. The fatigue hysteresis loops of unidirectional C/SiC composite under multiple loading stress levels have been predicted.

  3. Numerical and experimental investigation of the structural behavior of a carbon fiber reinforced ankle-foot orthosis.

    PubMed

    Stier, Bertram; Simon, Jaan-Willem; Reese, Stefanie

    2015-05-01

    Ankle-foot orthoses (AFOs) are designed to enhance the gait function of individuals with motor impairments. Recent AFOs are often made of laminated composites due to their high stiffness and low density. Since the performance of AFO is primarily influenced by their structural stiffness, the investigation of the mechanical response is very important for the design. The aim of this paper is to present a three dimensional multi-scale structural analysis methodology to speed up the design process of AFO. The multi-scale modeling procedure was applied such that the intrinsic micro-structure of the fiber reinforced laminates could be taken into account. In particular, representative volume elements were used on the micro-scale, where fiber and matrix were treated separately, and on the textile scale of the woven structure. For the validation of this methodology, experimental data were generated using digital image correlation (DIC) measurements. Finally, the structural behavior of the whole AFO was predicted numerically for a specific loading scenario and compared with experimental results. It was shown that the proposed numerical multi-scale scheme is well suited for the prediction of the structural behavior of AFOs, validated by the comparison of local strain fields as well as the global force-displacement curves. PMID:25765189

  4. Numerical simulating and experimental study on the woven carbon fiber-reinforced composite laminates under low-velocity impact

    NASA Astrophysics Data System (ADS)

    Liu, Hanyang; Tang, Zhanwen; Pan, Lingying; Zhao, Weidong; Sun, Baogang; Jiang, Wenge

    2016-05-01

    Impact damage has been identified as a critical form of the defects that constantly threatened the reliability of composite structures, such as those used in the aerospace structures and systems. Low energy impacts can introduce barely visible damage and cause the degradation of structural stiffness, furthermore, the flaws caused by low-velocity impact are so dangerous that they can give rise to the further extended delaminations. In order to improve the reliability and load carrying capacity of composite laminates under low-velocity impact, in this paper, the numerical simulatings and experimental studies on the woven fiber-reinforced composite laminates under low-velocity impact with impact energy 16.7J were discussed. The low velocity impact experiment was carried out through drop-weight system as the reason of inertia effect. A numerical progressive damage model was provided, in which the damages of fiber, matrix and interlamina were considered by VUMT subroutine in ABAQUS, to determine the damage modes. The Hashin failure criteria were improved to cover the failure modes of fiber failure in the directions of warp/weft and delaminations. The results of Finite Element Analysis (FEA) were compared with the experimental results of nondestructive examination including the results of ultrasonic C-scan, cross-section stereomicroscope and contact force - time history curves. It is found that the response of laminates under low-velocity impact could be divided into stages with different damage. Before the max-deformation of the laminates occurring, the matrix cracking, fiber breakage and delaminations were simulated during the impactor dropping. During the releasing and rebounding period, matrix cracking and delaminations areas kept increasing in the laminates because of the stress releasing of laminates. Finally, the simulating results showed the good agreements with the results of experiment.

  5. Quench Crucibles Reinforced with Metal

    NASA Technical Reports Server (NTRS)

    Holmes, Richard R.; Carrasquillo, Edgar; O'Dell, J. Scott; McKehnie, N.

    2008-01-01

    Improved crucibles consisting mainly of metal-reinforced ceramic ampules have been developed for use in experiments in which material specimens are heated in the crucibles to various high temperatures, then quenched by, for example, plunging the crucibles into water at room temperature. In a traditional quench crucible, the gap between the ampule and the metal cartridge impedes the transfer of heat to such a degree that the quench rate (the rate of cooling of the specimen) can be too low to produce the desired effect in the specimen. One can increase the quench rate by eliminating the metal cartridge to enable direct quenching of the ampule, but then the thermal shock of direct quenching causes cracking of the ampule. In a quench crucible of the present improved type, there is no gap and no metal cartridge in the traditional sense. Instead, there is an overlay of metal in direct contact with the ampule, as shown on the right side of the figure. Because there is no gap between the metal overlay and the ampule, the heat-transfer rate can be much greater than it is in a traditional quench crucible. The metal overlay also reinforces the ampule against cracking.

  6. Polarization dependence of laser interaction with carbon fibers and CFRP.

    PubMed

    Freitag, Christian; Weber, Rudolf; Graf, Thomas

    2014-01-27

    A key factor for laser materials processing is the absorptivity of the material at the laser wavelength, which determines the fraction of the laser energy that is coupled into the material. Based on the Fresnel equations, a theoretical model is used to determine the absorptivity for carbon fiber fabrics and carbon fiber reinforced plastics (CFRP). The surface of each carbon fiber is considered as multiple layers of concentric cylinders of graphite. With this the optical properties of carbon fibers and their composites can be estimated from the well-known optical properties of graphite.

  7. High performance pitch-based carbon fiber

    SciTech Connect

    Tadokoro, Hiroyuki; Tsuji, Nobuyuki; Shibata, Hirotaka; Furuyama, Masatoshi

    1996-12-31

    The high performance pitch-based carbon fiber with smaller diameter, six micro in developed by Nippon Graphite Fiber Corporation. This fiber possesses high tensile modulus, high tensile strength, excellent yarn handle ability, low thermal expansion coefficient, and high thermal conductivity which make it an ideal material for space applications such as artificial satellites. Performance of this fiber as a reinforcement of composites was sufficient. With these characteristics, this pitch-based carbon fiber is expected to find wide variety of possible applications in space structures, industrial field, sporting goods and civil infrastructures.

  8. Investigation of Selectively-Reinforced Metallic Lugs

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.; Abada, Christopher H.

    2007-01-01

    An investigation of the effects of material and geometric variables on the response of U-shaped band-reinforced metallic lugs was performed. Variables studied were reinforcement, adhesive and metallic lug mechanical properties, hole diameter, reinforcement and adhesive thickness, and the distance from the hole s center to the end of the lug. Generally, U-shaped band reinforced lugs exhibited superior performance than non-reinforced lugs, that is higher load at the conventional lug design criteria of four percent hole elongation. Depending upon the reinforcement configuration the increase in load may be negligible to 15 or 20 percent. U-shaped band reinforcement increases lug load carrying capability primarily through two mechanisms; increasing the slope of the response curve after the initial knee and restraining overall deformation of the metallic portion of the lug facilitating increased yielding of metallic material between the hole and the edge of the metallic portion of the lug.

  9. Lightning Strike Induced Damage Mechanisms of Carbon Fiber Composites

    NASA Astrophysics Data System (ADS)

    Kawakami, Hirohide

    Composite materials have a wide application in aerospace, automotive, and other transportation industries, because of the superior structural and weight performances. Since carbon fiber reinforced polymer composites possess a much lower electrical conductivity as compared to traditional metallic materials utilized for aircraft structures, serious concern about damage resistance/tolerance against lightning has been rising. Main task of this study is to clarify the lightning damage mechanism of carbon fiber reinforced epoxy polymer composites to help further development of lightning strike protection. The research on lightning damage to carbon fiber reinforced polymer composites is quite challenging, and there has been little study available until now. In order to tackle this issue, building block approach was employed. The research was started with the development of supporting technologies such as a current impulse generator to simulate a lightning strike in a laboratory. Then, fundamental electrical properties and fracture behavior of CFRPs exposed to high and low level current impulse were investigated using simple coupon specimens, followed by extensive parametric investigations in terms of different prepreg materials frequently used in aerospace industry, various stacking sequences, different lightning intensity, and lightning current waveforms. It revealed that the thermal resistance capability of polymer matrix was one of the most influential parameters on lightning damage resistance of CFRPs. Based on the experimental findings, the semi-empirical analysis model for predicting the extent of lightning damage was established. The model was fitted through experimental data to determine empirical parameters and, then, showed a good capability to provide reliable predictions for other test conditions and materials. Finally, structural element level lightning tests were performed to explore more practical situations. Specifically, filled-hole CFRP plates and patch

  10. Wettability of a Single Carbon Fiber.

    PubMed

    Qiu, Si; Fuentes, Carlos A; Zhang, Dongxing; Van Vuure, Aart Willem; Seveno, David

    2016-09-27

    Wettability as determined from contact angle measurements is a suitable parameter for characterizing the physical bonding of a polymer matrix and reinforcing fibers, but it is very challenging to measure the capillary force exerted by a probe liquid on a fiber accurately for very fine fibers such as single carbon fibers. Herein, we propose an innovative method for measuring dynamic contact angles with a tensiometer, considering both the intrinsic variability of the carbon fiber diameter and the extremely small amplitude of the capillary forces, allowing the measurement of reliable dynamic contact angles over a large range of contact line velocities. The analysis of the contact angle dynamics by the molecular-kinetic theory permits us to check the relevancy of the measured contact angles and to obtain the static contact angle value, improving the prospect of employing tensiometry to better understand the wetting behavior of carbon fibers.

  11. Carbon fiber content measurement in composite

    NASA Astrophysics Data System (ADS)

    Wang, Qiushi

    Carbon fiber reinforced polymers (CFRPs) have been widely used in various structural applications in industries such as aerospace and automotive because of their high specific stiffness and specific strength. Their mechanical properties are strongly influenced by the carbon fiber content in the composites. Measurement of the carbon fiber content in CFRPs is essential for product quality control and process optimization. In this work, a novel carbonization-in-nitrogen method (CIN) is developed to characterize the fiber content in carbon fiber reinforced thermoset and thermoplastic composites. In this method, a carbon fiber composite sample is carbonized in a nitrogen environment at elevated temperatures, alongside a neat resin sample. The carbon fibers are protected from oxidization while the resin (the neat resin and the resin matrix in the composite sample) is carbonized under the nitrogen environment. The residue of the carbonized neat resin sample is used to calibrate the resin carbonization rate and calculate the amount of the resin matrix in the composite sample. The new method has been validated on several thermoset and thermoplastic resin systems and found to yield an accurate measurement of fiber content in carbon fiber polymer composites. In order to further understand the thermal degradation behavior of the high temperature thermoplastic polymer during the carbonization process, the mechanism and the kinetic model of thermal degradation behavior of carbon fiber reinforced poly (phenylene sulfide) (CPPS) are studied using thermogravimetry analysis (TGA). The CPPS is subjected to TGA in an air and nitrogen atmosphere at heating rates from 5 to 40°C min--1. The TGA curves obtained in air are different from those in nitrogen. This demonstrates that weight loss occurs in a single stage in nitrogen but in two stages in air. To elucidate this difference, thermal decomposition kinetics is analyzed by applying the Kissinger, Flynn-Wall-Ozawa, Coat-Redfern and

  12. Boron nitride converted carbon fiber

    DOEpatents

    Rousseas, Michael; Mickelson, William; Zettl, Alexander K.

    2016-04-05

    This disclosure provides systems, methods, and apparatus related to boron nitride converted carbon fiber. In one aspect, a method may include the operations of providing boron oxide and carbon fiber, heating the boron oxide to melt the boron oxide and heating the carbon fiber, mixing a nitrogen-containing gas with boron oxide vapor from molten boron oxide, and converting at least a portion of the carbon fiber to boron nitride.

  13. Voltammetric detection of biological molecules using chopped carbon fiber.

    PubMed

    Sugawara, Kazuharu; Yugami, Asako; Kojima, Akira

    2010-01-01

    Voltammetric detection of biological molecules was carried out using chopped carbon fibers produced from carbon fiber reinforced plastics that are biocompatible and inexpensive. Because chopped carbon fibers normally are covered with a sizing agent, they are difficult to use as an electrode. However, when the surface of a chopped carbon fiber was treated with ethanol and hydrochloric acid, it became conductive. To evaluate the functioning of chopped carbon fibers, voltammetric measurements of [Fe(CN)(6)](3-) were carried out. Redoxes of FAD, ascorbic acid and NADH as biomolecules were recorded using cyclic voltammetry. The sizing agents used to bundle the fibers were epoxy, polyamide and polyurethane resins. The peak currents were the greatest when using the chopped carbon fibers that were created with epoxy resins. When the electrode response of the chopped carbon fibers was compared with that of a glassy carbon electrode, the peak currents and the reversibility of the electrode reaction were sufficient. Therefore, the chopped carbon fibers will be useful as disposable electrodes for the sensing of biomolecules. PMID:20953048

  14. Voltammetric detection of biological molecules using chopped carbon fiber.

    PubMed

    Sugawara, Kazuharu; Yugami, Asako; Kojima, Akira

    2010-01-01

    Voltammetric detection of biological molecules was carried out using chopped carbon fibers produced from carbon fiber reinforced plastics that are biocompatible and inexpensive. Because chopped carbon fibers normally are covered with a sizing agent, they are difficult to use as an electrode. However, when the surface of a chopped carbon fiber was treated with ethanol and hydrochloric acid, it became conductive. To evaluate the functioning of chopped carbon fibers, voltammetric measurements of [Fe(CN)(6)](3-) were carried out. Redoxes of FAD, ascorbic acid and NADH as biomolecules were recorded using cyclic voltammetry. The sizing agents used to bundle the fibers were epoxy, polyamide and polyurethane resins. The peak currents were the greatest when using the chopped carbon fibers that were created with epoxy resins. When the electrode response of the chopped carbon fibers was compared with that of a glassy carbon electrode, the peak currents and the reversibility of the electrode reaction were sufficient. Therefore, the chopped carbon fibers will be useful as disposable electrodes for the sensing of biomolecules.

  15. CARBON FIBER COMPOSITES IN HIGH VOLUME

    SciTech Connect

    Warren, Charles David; Das, Sujit; Jeon, Dr. Saeil

    2014-01-01

    Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

  16. Carbon Fibers Conductivity Studies

    NASA Technical Reports Server (NTRS)

    Yang, C. Y.; Butkus, A. M.

    1980-01-01

    In an attempt to understand the process of electrical conduction in polyacrylonitrile (PAN)-based carbon fibers, calculations were carried out on cluster models of the fiber consisting of carbon, nitrogen, and hydrogen atoms using the modified intermediate neglect of differential overlap (MINDO) molecular orbital (MO) method. The models were developed based on the assumption that PAN carbon fibers obtained with heat treatment temperatures (HTT) below 1000 C retain nitrogen in a graphite-like lattice. For clusters modeling an edge nitrogen site, analysis of the occupied MO's indicated an electron distribution similar to that of graphite. A similar analysis for the somewhat less stable interior nitrogen site revealed a partially localized II electron distribution around the nitrogen atom. The differences in bonding trends and structural stability between edge and interior nitrogen clusters led to a two-step process proposed for nitrogen evolution with increasing HTT.

  17. High performance carbon fibers from very high molecular weight polyacrylonitrile precursors

    DOE PAGES

    Morris, E. Ashley; Weisenberger, Matthew C.; Abdallah, Mohamed G.; Vautard, Frederic; Grappe, Hippolyte A.; Ozcan, Soydan; Paulauskas, Felix L.; Eberle, Cliff; Jackson, David C.; Mecham, Sue J.; et al

    2016-02-02

    In this study, carbon fibers are unique reinforcing agents for lightweight composite materials due to their outstanding mechanical properties and low density. Current technologies are capable of producing carbon fibers with 90-95% of the modulus of perfect graphite (~1025 GPa). However, these same carbon fibers possess less than 10% of the theoretical carbon fiber strength, estimated to be about 100 GPa.[1] Indeed, attempts to increase carbon fiber rigidity results in lower breaking strength. To develop advanced carbon fibers with both very high strength and modulus demands a new manufacturing methodology. Here, we report a method of manufacturing high strength, verymore » high modulus carbon fibers from a very high molecular weight (VHMW) polyacrylonitrile (PAN) precursor without the use of nanomaterial additives such as nucleating or structure-templating agents, as have been used by others.[2,3]« less

  18. Nanotube composite carbon fibers

    NASA Astrophysics Data System (ADS)

    Andrews, R.; Jacques, D.; Rao, A. M.; Rantell, T.; Derbyshire, F.; Chen, Y.; Chen, J.; Haddon, R. C.

    1999-08-01

    Single walled carbon nanotubes (SWNTs) were dispersed in isotropic petroleum pitch matrices to form nanotube composite carbon fibers with enhanced mechanical and electrical properties. We find that the tensile strength, modulus, and electrical conductivity of a pitch composite fiber with 5 wt % loading of purified SWNTs are enhanced by ˜90%, ˜150%, and 340% respectively, as compared to the corresponding values in unmodified isotropic pitch fibers. These results serve to highlight the potential that exits for developing a spectrum of material properties through the selection of the matrix, nanotube dispersion, alignment, and interfacial bonding.

  19. CTE Measurements of Carbon Fibers in ESEM

    NASA Technical Reports Server (NTRS)

    Effinger, Michael; Ochoa, Ozden; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    The strong appeal of carbon fiber reinforced ceramic matrix and carbon-carbon composites arises from their promising high temperature performance within laboratory-simulated nozzle, leading edge and combustor environments. The main drawback in these systems are two fold; namely oxidation affinity and CTE mismatch. To date the emphasis has been on axial CTE mismatch with the push on estimating (component) laminate level data. However, in heterogeneous and anisotropic systems, all failure mechanisms are at micro or nano scales. This paper will report plans and progress on single carbon fibers efforts in order to develop its temperature dependent, anisotropic thermophysical and thermomechanical properties using combination of x-ray spectroscopy and environmental scanning electron microscopy to capture circumferential expansion from 20-900 C in within the SEM chamber. Surface roughness measurements were also determined. Crystallinity was also determined by the quality of the electron diffraction (ED) patterns.

  20. Reinforcement for Stretch Formed Sheet Metal

    NASA Technical Reports Server (NTRS)

    Lea, J. B.; Baxter, C. R.

    1983-01-01

    Tearing of aluminum sheet metal durinng stretch forming prevented by flame spraying layer of aluminum on edges held in stretch-forming machine. Technique improves grip of machine on metal and reinforced sheet better able to with stand concentration of force in vicinity of grips.

  1. The surface properties of carbon fibers and their adhesion to organic polymers

    NASA Technical Reports Server (NTRS)

    Bascom, W. D.; Drzal, L. T.

    1987-01-01

    The state of knowledge of the surface properties of carbon fibers is reviewed, with emphasis on fiber/matrix adhesion in carbon fiber reinforced plastics. Subjects treated include carbon fiber structure and chemistry, techniques for the study of the fiber surface, polymer/fiber bond strength and its measurement, variations in polymer properties in the interphase, and the influence of fiber matrix adhesion on composite mechanical properties. Critical issues are summarized and search recommendations are made.

  2. Carbon Fiber Risk Analysis. [conference

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The scope and status of the effort to assess the risks associated with the accidental release of carbon/graphite fibers from civil aircraft is presented. Vulnerability of electrical and electronic equipment to carbon fibers, dispersal of carbon fibers, effectiveness of filtering systems, impact of fiber induced failures, and risk methodology are among the topics covered.

  3. Influence of Lignin modification on PAN-Lignin copolymers as potential carbon fiber precursors

    NASA Astrophysics Data System (ADS)

    Ramasubramanian, Gauri

    Carbon fiber based polymer composites have been recognized as advanced materials for structural applications. The unique reinforcing abilities of carbon fibers with their combination of high strength-to-weight ratio and excellent fatigue resistance have made carbon fiber based composites exceptional compared to other fiber reinforced composites. However, the high cost involved in current precursor materials for carbon fibers has limited the widespread applicability of carbon fibers. Hence, intensification of research efforts towards cheaper and easily available raw material for fabrication of carbon fibers is justified. The growing demand for low cost carbon fibers for mainstream composite applications has driven recent interests in using lignin as alternative choice of material for carbon fiber precursor. Lignin is a highly aromatic, plant-derived amorphous polymer and has been considered as potential low-cost, bio-based carbon fiber precursor. Copolymers of polyacrylonitrile/lignin were developed as alternative precursors for fabrication of raw fibers using conventional solution spinning techniques. Lignin/polyacrylonitrile copolymers were successfully synthesized and characterized using FT-IR and NMR techniques. The thermal properties of the copolymers were studied by DSC and TGA analysis. The effect of chemical modification on the morphology and stability of the carbon fibers from PAN-Lignin copolymers has been studied using Raman Spectroscopy, X-ray Diffraction and Scanning Electron Microscopy. Modification of lignin prior to copolymerization provided a significant advantage in the improvement of precursor processability using solution spinning. Additionally, carbon fibers obtained from copolymers containing different varieties of lignins were examined. Carbon fibers produced from organosolv lignin/polyacrylonitrile copolymers exhibit promising carbon fiber structure when compared to softwood/lignin polyacrylonitrile copolymers.

  4. Carbon Fiber Composites

    NASA Technical Reports Server (NTRS)

    1997-01-01

    HyComp(R), Inc. development a line of high temperature carbon fiber composite products to solve wear problems in the harsh environment of steel and aluminum mills. WearComp(R), self-lubricating composite wear liners and bushings, combines carbon graphite fibers with a polyimide binder. The binder, in conjunction with the fibers, provides the slippery surface, one that demands no lubrication, yet wears at a very slow rate. WearComp(R) typically lasts six to ten times longer than aluminum bronze. Unlike bronze, WearComp polishes the same surface and imparts a self-lube film for years of service. It is designed for continuous operation at temperatures of 550 degrees Fahrenheit and can operate under high compressive loads.

  5. High efficient preparation of carbon nanotube-grafted carbon fibers with the improved tensile strength

    NASA Astrophysics Data System (ADS)

    Fan, Wenxin; Wang, Yanxiang; Wang, Chengguo; Chen, Jiqiang; Wang, Qifen; Yuan, Yan; Niu, Fangxu

    2016-02-01

    An innovative technique has been developed to obtain the uniform catalyst coating on continuously moving carbon fibers. Carbon nanotube (CNT)-grafted carbon fibers with significantly improved tensile strength have been succeeded to produce by using chemical vapor deposition (CVD) when compared to the tensile strength of untreated carbon fibers. The critical requirements for preparation of CNT-grafted carbon fibers with high tensile strength have been found, mainly including (i) the obtainment of uniform coating of catalyst particles with small particle size, (ii) the low catalyst-induced and mechano-chemical degradation of carbon fibers, and (iii) the high catalyst activity which could facilitate the healing and strengthening of carbon fibers during the growth of CNTs. The optimum growth temperature was found to be about 500 °C, and the optimum catalyst is Ni due to its highest activity, there is a pronounced increase of 10% in tensile strength of carbon fibers after CNT growth at 500 °C by using Ni catalyst. Based on the observation from HRTEM images, a healing and crosslink model of neighboring carbon crystals by CNTs has been formulated to reveal the main reason that causes an increase in tensile strength of carbon fibers after the growth of CNTs. Such results have provided the theoretical and experimental foundation for the large-scale preparation of CNT-grafted carbon fibers with the improved tensile strength, significantly promoting the development of CNT-grafted carbon fiber reinforced polymer composites.

  6. Development of the experimental procedure to examine the response of carbon fiber-reinforced polymer composites subjected to a high-intensity pulsed electric field and low-velocity impact.

    PubMed

    Hart, Robert J; Zhupanska, Olesya I

    2016-01-01

    A new fully automated experimental setup has been developed to study the response of carbon fiber reinforced polymer (CFRP) composites subjected to a high-intensity pulsed electric field and low-velocity impact. The experimental setup allows for real-time measurements of the pulsed electric current, voltage, impact load, and displacements on the CFRP composite specimens. The setup includes a new custom-built current pulse generator that utilizes a bank of capacitor modules capable of producing a 20 ms current pulse with an amplitude of up to 2500 A. The setup enabled application of the pulsed current and impact load and successfully achieved coordination between the peak of the current pulse and the peak of the impact load. A series of electrical, impact, and coordinated electrical-impact characterization tests were performed on 32-ply IM7/977-3 unidirectional CFRP composites to assess their ability to withstand application of a pulsed electric current and determine the effects of the pulsed current on the impact response. Experimental results revealed that the electrical resistance of CFRP composites decreased with an increase in the electric current magnitude. It was also found that the electrified CFRP specimens withstood higher average impact loads compared to the non-electrified specimens. PMID:26827355

  7. Development of the experimental procedure to examine the response of carbon fiber-reinforced polymer composites subjected to a high-intensity pulsed electric field and low-velocity impact.

    PubMed

    Hart, Robert J; Zhupanska, Olesya I

    2016-01-01

    A new fully automated experimental setup has been developed to study the response of carbon fiber reinforced polymer (CFRP) composites subjected to a high-intensity pulsed electric field and low-velocity impact. The experimental setup allows for real-time measurements of the pulsed electric current, voltage, impact load, and displacements on the CFRP composite specimens. The setup includes a new custom-built current pulse generator that utilizes a bank of capacitor modules capable of producing a 20 ms current pulse with an amplitude of up to 2500 A. The setup enabled application of the pulsed current and impact load and successfully achieved coordination between the peak of the current pulse and the peak of the impact load. A series of electrical, impact, and coordinated electrical-impact characterization tests were performed on 32-ply IM7/977-3 unidirectional CFRP composites to assess their ability to withstand application of a pulsed electric current and determine the effects of the pulsed current on the impact response. Experimental results revealed that the electrical resistance of CFRP composites decreased with an increase in the electric current magnitude. It was also found that the electrified CFRP specimens withstood higher average impact loads compared to the non-electrified specimens.

  8. Synthesis of Y2O3-ZrO2-SiO2 composite coatings on carbon fiber reinforced resin matrix composite by an electro-plasma process

    NASA Astrophysics Data System (ADS)

    Zhang, Yuping; Lin, Xiang; Chen, Weiwei; Cheng, Huanwu; Wang, Lu

    2016-05-01

    In the present paper the Y2O3-ZrO2-SiO2 composite coating was successfully synthesized on carbon fiber reinforced resin matrix composite by an electro-plasma process. The deposition process, microstructures and oxidation resistance of the coatings with different SiO2 concentrations were systematically investigated. A relatively dense microstructure was observed for the Y2O3-ZrO2-SiO2 composite coating with the SiO2 concentration above 5 g/L. The coating exhibited very good oxidation resistance at 1273 K with the mass loss rate as low as ∼30 wt.%, compared to 100 wt.% of the substrate. The formation of the ceramic composites was discussed in detail based on the electrochemical mechanism and the deposition dynamics in order to explain the effect of the plasma discharge. We believe that the electro-plasma process will find wide applications in preparing ceramics and coatings in industries.

  9. Development of the experimental procedure to examine the response of carbon fiber-reinforced polymer composites subjected to a high-intensity pulsed electric field and low-velocity impact

    NASA Astrophysics Data System (ADS)

    Hart, Robert J.; Zhupanska, Olesya I.

    2016-01-01

    A new fully automated experimental setup has been developed to study the response of carbon fiber reinforced polymer (CFRP) composites subjected to a high-intensity pulsed electric field and low-velocity impact. The experimental setup allows for real-time measurements of the pulsed electric current, voltage, impact load, and displacements on the CFRP composite specimens. The setup includes a new custom-built current pulse generator that utilizes a bank of capacitor modules capable of producing a 20 ms current pulse with an amplitude of up to 2500 A. The setup enabled application of the pulsed current and impact load and successfully achieved coordination between the peak of the current pulse and the peak of the impact load. A series of electrical, impact, and coordinated electrical-impact characterization tests were performed on 32-ply IM7/977-3 unidirectional CFRP composites to assess their ability to withstand application of a pulsed electric current and determine the effects of the pulsed current on the impact response. Experimental results revealed that the electrical resistance of CFRP composites decreased with an increase in the electric current magnitude. It was also found that the electrified CFRP specimens withstood higher average impact loads compared to the non-electrified specimens.

  10. Oxidation of Carbon Fibers in Water Vapor Studied

    NASA Technical Reports Server (NTRS)

    Opila, Elizabeth J.

    2003-01-01

    T-300 carbon fibers (BP Amoco Chemicals, Greenville, SC) are a common reinforcement for silicon carbide composite materials, and carbon-fiber-reinforced silicon carbide composites (C/SiC) are proposed for use in space propulsion applications. It has been shown that the time to failure for C/SiC in stressed oxidation tests is directly correlated with the fiber oxidation rate (ref. 1). To date, most of the testing of these fibers and composites has been conducted in oxygen or air environments; however, many components for space propulsion, such as turbopumps, combustors, and thrusters, are expected to operate in hydrogen and water vapor (H2/H2O) environments with very low oxygen contents. The oxidation rate of carbon fibers in conditions representative of space propulsion environments is, therefore, critical for predicting component lifetimes for real applications. This report describes experimental results that demonstrate that, under some conditions, lower oxidation rates of carbon fibers are observed in water vapor and H2/H2O environments than are found in oxygen or air. At the NASA Glenn Research Center, the weight loss of the fibers was studied as a function of water pressure, temperature, and gas velocity. The rate of carbon fiber oxidation was determined, and the reaction mechanism was identified.

  11. Carbon Fiber Risk Analysis: Conclusions

    NASA Technical Reports Server (NTRS)

    Huston, R. J.

    1979-01-01

    It was concluded that preliminary estimates indicate that the public risk due to accidental release of carbon fiber from air transport aircraft is small. It was also concluded that further work is required to increase confidence in these estimates.

  12. Stability of nickel coatings on carbon fiber preforms: A SEM investigation

    NASA Astrophysics Data System (ADS)

    Carotenuto, G.; Gallo, A.; Nicolais, L.

    1994-05-01

    Metal Matrix Composites (MMC's) reinforced with continuous fibers were generally fabricated by a foil-sandwich technique or by liquid metal infiltration. Liquid metal infiltration may be used to cast final shapes in molds containing fiber preforms. It is also used to make composite wire from which may be fabricated panels and shapes by hot-press diffusion bonding or pultrusion. The major drawback of this method is that the molten matrix must wet the fiber for successful infiltration to occur, requiring special fiber surface treatments or matrix additives, and that, molten metals generally dissolve or degrade the fibers, necessitating a barrier coating on the fibers. All these problems can be solved using carbon fibers coated with metallic layers, e.g. nickel. This work analyses an easy method to produce modified carbon fibers by electroplating and the process of its recristallization. The topography of the growth front of the deposit has been studied. At temperatures higher than about 300° C an annealing under vacuum is required, because of the high reactivity of metal coating, nevertheless the heat treatment of metal deposit produces always an embrittled material.

  13. Biomechanical analysis of a new carbon fiber/flax/epoxy bone fracture plate shows less stress shielding compared to a standard clinical metal plate.

    PubMed

    Bagheri, Zahra S; Tavakkoli Avval, Pouria; Bougherara, Habiba; Aziz, Mina S R; Schemitsch, Emil H; Zdero, Radovan

    2014-09-01

    Femur fracture at the tip of a total hip replacement (THR), commonly known as Vancouver B1 fracture, is mainly treated using rigid metallic bone plates which may result in "stress shielding" leading to bone resorption and implant loosening. To minimize stress shielding, a new carbon fiber (CF)/Flax/Epoxy composite plate has been developed and biomechanically compared to a standard clinical metal plate. For fatigue tests, experiments were done using six artificial femurs cyclically loaded through the femoral head in axial compression for four stages: Stage 1 (intact), stage 2 (after THR insertion), stage 3 (after plate fixation of a simulated Vancouver B1 femoral midshaft fracture gap), and stage 4 (after fracture gap healing). For fracture fixation, one group was fitted with the new CF/Flax/Epoxy plate (n = 3), whereas another group was repaired with a standard clinical metal plate (Zimmer, Warsaw, IN) (n = 3). In addition to axial stiffness measurements, infrared thermography technique was used to capture the femur and plate surface stresses during the testing. Moreover, finite element analysis (FEA) was performed to evaluate the composite plate's axial stiffness and surface stress field. Experimental results showed that the CF/Flax/Epoxy plated femur had comparable axial stiffness (fractured = 645 ± 67 N/mm; healed = 1731 ± 109 N/mm) to the metal-plated femur (fractured = 658 ± 69 N/mm; healed = 1751 ± 39 N/mm) (p = 1.00). However, the bone beneath the CF/Flax/Epoxy plate was the only area that had a significantly higher average surface stress (fractured = 2.10 ± 0.66 MPa; healed = 1.89 ± 0.39 MPa) compared to bone beneath the metal plate (fractured = 1.18 ± 0.93 MPa; healed = 0.71 ± 0.24 MPa) (p < 0.05). FEA bone surface stresses yielded peak of 13 MPa at distal epiphysis (stage 1), 16 MPa at distal epiphysis (stage 2), 85 MPa for composite and 129

  14. Biomechanical analysis of a new carbon fiber/flax/epoxy bone fracture plate shows less stress shielding compared to a standard clinical metal plate.

    PubMed

    Bagheri, Zahra S; Tavakkoli Avval, Pouria; Bougherara, Habiba; Aziz, Mina S R; Schemitsch, Emil H; Zdero, Radovan

    2014-09-01

    Femur fracture at the tip of a total hip replacement (THR), commonly known as Vancouver B1 fracture, is mainly treated using rigid metallic bone plates which may result in "stress shielding" leading to bone resorption and implant loosening. To minimize stress shielding, a new carbon fiber (CF)/Flax/Epoxy composite plate has been developed and biomechanically compared to a standard clinical metal plate. For fatigue tests, experiments were done using six artificial femurs cyclically loaded through the femoral head in axial compression for four stages: Stage 1 (intact), stage 2 (after THR insertion), stage 3 (after plate fixation of a simulated Vancouver B1 femoral midshaft fracture gap), and stage 4 (after fracture gap healing). For fracture fixation, one group was fitted with the new CF/Flax/Epoxy plate (n = 3), whereas another group was repaired with a standard clinical metal plate (Zimmer, Warsaw, IN) (n = 3). In addition to axial stiffness measurements, infrared thermography technique was used to capture the femur and plate surface stresses during the testing. Moreover, finite element analysis (FEA) was performed to evaluate the composite plate's axial stiffness and surface stress field. Experimental results showed that the CF/Flax/Epoxy plated femur had comparable axial stiffness (fractured = 645 ± 67 N/mm; healed = 1731 ± 109 N/mm) to the metal-plated femur (fractured = 658 ± 69 N/mm; healed = 1751 ± 39 N/mm) (p = 1.00). However, the bone beneath the CF/Flax/Epoxy plate was the only area that had a significantly higher average surface stress (fractured = 2.10 ± 0.66 MPa; healed = 1.89 ± 0.39 MPa) compared to bone beneath the metal plate (fractured = 1.18 ± 0.93 MPa; healed = 0.71 ± 0.24 MPa) (p < 0.05). FEA bone surface stresses yielded peak of 13 MPa at distal epiphysis (stage 1), 16 MPa at distal epiphysis (stage 2), 85 MPa for composite and 129

  15. Acoustic emission from composite-reinforced metals

    NASA Technical Reports Server (NTRS)

    Henneke, E. G., II; Herakovich, C. T.; Jones, G. L.; Renieri, M. P.

    1975-01-01

    Acoustic-emission (AE) count rates are presented for tensile loading of unidirectional boron-epoxy and for aluminum sheets reinforced with unidirectional boron-epoxy. It is shown that different prepreg materials have different characteristic AE patterns. Results from composite-reinforced metal specimens show that early failures are accompanied by a sharp increase in AE count rate at the knee of the bilinear stress-strain diagram. It is further shown that the count rates are a function of specimen fabrication and that higher total counts do not necessarily correspond to early failures.

  16. Interfacial Microstructure and Enhanced Mechanical Properties of Carbon Fiber Composites Caused by Growing Generation 1-4 Dendritic Poly(amidoamine) on a Fiber Surface.

    PubMed

    Gao, Bo; Zhang, Ruliang; Gao, Fucheng; He, Maoshuai; Wang, Chengguo; Liu, Lei; Zhao, Lifen; Cui, Hongzhi

    2016-08-23

    In an attempt to improve the mechanical properties of carbon fiber composites, propagation of poly(amidoamine) (PAMAM) dendrimers by in situ polymerization on a carbon fiber surface was performed. During polymerization processes, PAMAM was grafted on carbon fiber by repeated Michael addition and amidation reactions. The changes in surface microstructure and the chemical composition of carbon fibers before and after modification were investigated by atomic force microscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy. All the results indicated that PAMAM was successfully grown on the carbon fiber surface. Such propagation could significantly increase the surface roughness and introduce sufficient polar groups onto the carbon fiber surface, enhancing the surface wettability of carbon fiber. The fractured surface of carbon fiber-reinforced composites showed a great enhancement of interfacial adhesion. Compared with those of desized fiber composites, the interlaminar shear strength and interfacial shear strength of PAMAM/fiber-reinforced composites showed increases of 55.49 and 110.94%, respectively.

  17. Nanowire modified carbon fibers for enhanced electrical energy storage

    NASA Astrophysics Data System (ADS)

    Shuvo, Mohammad Arif Ishtiaque; (Bill) Tseng, Tzu-Liang; Ashiqur Rahaman Khan, Md.; Karim, Hasanul; Morton, Philip; Delfin, Diego; Lin, Yirong

    2013-09-01

    The study of electrochemical super-capacitors has become one of the most attractive topics in both academia and industry as energy storage devices because of their high power density, long life cycles, and high charge/discharge efficiency. Recently, there has been increasing interest in the development of multifunctional structural energy storage devices such as structural super-capacitors for applications in aerospace, automobiles, and portable electronics. These multifunctional structural super-capacitors provide structures combining energy storage and load bearing functionalities, leading to material systems with reduced volume and/or weight. Due to their superior materials properties, carbon fiber composites have been widely used in structural applications for aerospace and automotive industries. Besides, carbon fiber has good electrical conductivity which will provide lower equivalent series resistance; therefore, it can be an excellent candidate for structural energy storage applications. Hence, this paper is focused on performing a pilot study for using nanowire/carbon fiber hybrids as building materials for structural energy storage materials; aiming at enhancing the charge/discharge rate and energy density. This hybrid material combines the high specific surface area of carbon fiber and pseudo-capacitive effect of metal oxide nanowires, which were grown hydrothermally in an aligned fashion on carbon fibers. The aligned nanowire array could provide a higher specific surface area that leads to high electrode-electrolyte contact area thus fast ion diffusion rates. Scanning Electron Microscopy and X-Ray Diffraction measurements are used for the initial characterization of this nanowire/carbon fiber hybrid material system. Electrochemical testing is performed using a potentio-galvanostat. The results show that gold sputtered nanowire carbon fiber hybrid provides 65.9% higher energy density than bare carbon fiber cloth as super-capacitor.

  18. X-ray-cured carbon-fiber composites for vehicle use

    NASA Astrophysics Data System (ADS)

    Herer, Arnold; Galloway, Richard A.; Cleland, Marshall R.; Berejka, Anthony J.; Montoney, Daniel; Dispenza, Dan; Driscoll, Mark

    2009-07-01

    Carbon-fiber-reinforced composites were cured in molds using X-rays derived from a high-energy, high-current electron beam. X-rays could penetrate the mold walls as well as the fiber reinforcements and polymerize a matrix system. Matrix materials made from modified epoxy-acrylates were tailored to suitably low viscosity so that fiber wetting and adhesion could be attained. Techniques similar to vacuum-assisted resin transfer molding (VARTM) and conventional vacuum bagging of wet lay-ups were used. Inexpensive reinforced polyester molds were used to fabricate vehicle fenders. Moderately low-dose X-ray exposure was sufficient to attain functional properties, such as resistance to heat distortion at temperatures as high as 180 °C. The matrix system contained an impact additive which imparted toughness to the cured articles. "Class A" high gloss surfaces were achieved. Thermo-analytical techniques were used on small-sized samples of X-ray-cured matrix materials to facilitate selection of a system for use in making prototypes of vehicle components. X-rays-penetrated metal pieces that were placed within layers of carbon-fiber twill, which were cured and bonded into a structure that could be mechanically attached without concern over fracturing the composite. X-ray curing is a low temperature process that eliminates residual internal stresses which are imparted by conventional thermo-chemical curing processes.

  19. On the nature of interface of carbon nanotube coated carbon fibers with different polymers

    NASA Astrophysics Data System (ADS)

    Singh Bedi, Harpreet; Padhee, Srikant S.; Agnihotri, Prabhat K.

    2016-07-01

    Experimental investigations are carried out to analyse the wetting behaviour of carbon nanotube (CNT) coated carbon fiber to determine their suitability to process carbon nanotube coated carbon fiber/polymer multiscale composites for structural applications. To overcome the problem of agglomeration, CNTs are grown directly on the surface of carbon fibers as well as fabric using thermal chemical vapour deposition (CVD) technique. The term multiscale is used because different reinforcement mechanisms operate at the scale of long fibers and CNTs which are of few micrometers in length. The load carrying capacity of these multiscale composites critically depends on the efficiency and extent of load transfer from low strength matrix to high strength fiber which in turn depends on the interfacial strength between CNT coated carbon fiber and polymer matrix. A systematic analysis of wetting behaviour of CNT coated carbon fiber with epoxy and polyester matrix is carried out in this study. It is shown that CNT coated carbon fibers as well as fabric show better wettability with epoxy matrix as compared to polyester matrix. This results in stronger interface of CNT coated carbon fiber with epoxy as compared to polyester in multiscale composite system. A similar observation is made in nanoindentation testing of single fiber multiscale composites processed with epoxy and polyester matrix. In addition, it is observed that wettability, interfacial strength and average properties of CNT coated carbon fiber/polymer composites are a function of CNT density on the surface of carbon fibers.

  20. Property and Shape Modulation of Carbon Fibers Using Lasers.

    PubMed

    Blaker, Jonny J; Anthony, David B; Tang, Guang; Shamsuddin, Siti-Ros; Kalinka, Gerhard; Weinrich, Malte; Abdolvand, Amin; Shaffer, Milo S P; Bismarck, Alexander

    2016-06-29

    An exciting challenge is to create unduloid-reinforcing fibers with tailored dimensions to produce synthetic composites with improved toughness and increased ductility. Continuous carbon fibers, the state-of-the-art reinforcement for structural composites, were modified via controlled laser irradiation to result in expanded outwardly tapered regions, as well as fibers with Q-tip (cotton-bud) end shapes. A pulsed laser treatment was used to introduce damage at the single carbon fiber level, creating expanded regions at predetermined points along the lengths of continuous carbon fibers, while maintaining much of their stiffness. The range of produced shapes was quantified and correlated to single fiber tensile properties. Mapped Raman spectroscopy was used to elucidate the local compositional and structural changes. Irradiation conditions were adjusted to create a swollen weakened region, such that fiber failure occurred in the laser treated region producing two fiber ends with outwardly tapered ends. Loading the tapered fibers allows for viscoelastic energy dissipation during fiber pull-out by enhanced friction as the fibers plough through a matrix. In these tapered fibers, diameters were locally increased up to 53%, forming outward taper angles of up to 1.8°. The tensile strength and strain to failure of the modified fibers were significantly reduced, by 75% and 55%, respectively, ensuring localization of the break in the expanded region; however, the fiber stiffness was only reduced by 17%. Using harsher irradiation conditions, carbon fibers were completely cut, resulting in cotton-bud fiber end shapes. Single fiber pull-out tests performed using these fibers revealed a 6.75-fold increase in work of pull-out compared to pristine carbon fibers. Controlled laser irradiation is a route to modify the shape of continuous carbon fibers along their lengths, as well as to cut them into controlled lengths leaving tapered or cotton-bud shapes. PMID:27227575

  1. Property and Shape Modulation of Carbon Fibers Using Lasers.

    PubMed

    Blaker, Jonny J; Anthony, David B; Tang, Guang; Shamsuddin, Siti-Ros; Kalinka, Gerhard; Weinrich, Malte; Abdolvand, Amin; Shaffer, Milo S P; Bismarck, Alexander

    2016-06-29

    An exciting challenge is to create unduloid-reinforcing fibers with tailored dimensions to produce synthetic composites with improved toughness and increased ductility. Continuous carbon fibers, the state-of-the-art reinforcement for structural composites, were modified via controlled laser irradiation to result in expanded outwardly tapered regions, as well as fibers with Q-tip (cotton-bud) end shapes. A pulsed laser treatment was used to introduce damage at the single carbon fiber level, creating expanded regions at predetermined points along the lengths of continuous carbon fibers, while maintaining much of their stiffness. The range of produced shapes was quantified and correlated to single fiber tensile properties. Mapped Raman spectroscopy was used to elucidate the local compositional and structural changes. Irradiation conditions were adjusted to create a swollen weakened region, such that fiber failure occurred in the laser treated region producing two fiber ends with outwardly tapered ends. Loading the tapered fibers allows for viscoelastic energy dissipation during fiber pull-out by enhanced friction as the fibers plough through a matrix. In these tapered fibers, diameters were locally increased up to 53%, forming outward taper angles of up to 1.8°. The tensile strength and strain to failure of the modified fibers were significantly reduced, by 75% and 55%, respectively, ensuring localization of the break in the expanded region; however, the fiber stiffness was only reduced by 17%. Using harsher irradiation conditions, carbon fibers were completely cut, resulting in cotton-bud fiber end shapes. Single fiber pull-out tests performed using these fibers revealed a 6.75-fold increase in work of pull-out compared to pristine carbon fibers. Controlled laser irradiation is a route to modify the shape of continuous carbon fibers along their lengths, as well as to cut them into controlled lengths leaving tapered or cotton-bud shapes.

  2. Aligning carbon fibers in micro-extruded composite ink

    NASA Astrophysics Data System (ADS)

    Mahajan, Chaitanya G.

    Direct write processes include a wide range of additive manufacturing techniques with the ability to fabricate structures directly onto planar and non-planar surfaces. Most additive manufacturing techniques use unreinforced polymers to produce parts. By adding carbon fiber as a reinforcing material, properties such as mechanical strength, electrical conductivity, and thermal conductivity can be enhanced. Carbon fibers can be long and continuous, or short and discontinuous. The strength of carbon fiber composite parts is greatly increased when the fibers are preferentially aligned. This research focuses on increasing the strength of additively manufactured parts reinforced using discontinuous carbon fibers that have been aligned during the micro extrusion process. A design of experiments (DOE) approach was used to identify significant process parameters affecting fiber alignment. Factors such as the length of carbon fibers, nozzle diameter, fiber loading fraction, air pressure, translational speed and standoff distance were considered. A two dimensional Fast Fourier Transform (2D FFT) was used to quantify the degree of fiber alignment in the extruded composite inks. ImageJ software supported by an oval profile plugin was used with micrographs of printed samples to obtain the carbon fiber alignment values. The optimal value for the factors was derived by identifying the significant main and interaction effects. Based on the results of the DOE, tensile test samples were printed with fibers aligned parallel and perpendicular to the tensile axis. A standard test method for tensile properties of plastic revealed that the extruded parts with fibers aligned along the tensile axis were better in tensile strength and modulus.

  3. Fatigue Life Prediction of Carbon Fiber-Reinforced Ceramic-Matrix Composites at Room and Elevated Temperatures. Part II: Experimental Comparisons

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2015-12-01

    This paper follows on from the earlier study (Part I) which investigated the fatigue behavior of unidirectional, cross-ply and 2.5D C/SiC composites at room and elevated temperatures. In this paper, a micromechanics approach to predict the fatigue life S-N curves of fiber-reinforced CMCs has been developed considering the fatigue damage mechanism of interface wear or interface oxidation. Upon first loading to fatigue peak stress, matrix multicracking and fiber/matrix interface debonding occur. The two-parameter Weibull model is used to describe fibers strength distribution. The stress carried by broken and intact fibres on the matrix crack plane under fatigue loading is determined based on the Global Load Sharing (GLS) criterion. The fibres failure probabilities under fatigue loading considering the degradation of interface shear stress and fibres strength have been obtained. When the broken fibres fraction approaches critical value, the composite would fatigue fail. The fatigue life S-N curves of unidirectional, cross-ply and 2.5D C/SiC composites at room and elevated temperatures have been predicted. The predicted results agreed with experimental data.

  4. Carbon fiber study

    NASA Technical Reports Server (NTRS)

    1977-01-01

    A coordinated Federal Government action plan for dealing with the potential problems arising from the increasing use of graphite fiber reinforced composite materials in both military and civilian applications is presented. The required dissemination of declassified information and an outline of government actions to minimize the social and economic consequences of proliferated composite materials applications were included.

  5. Rapid Fabrication of Carbide Matrix/Carbon Fiber Composites

    NASA Technical Reports Server (NTRS)

    Williams, Brian E.; Bernander, Robert E.

    2007-01-01

    Composites of zirconium carbide matrix material reinforced with carbon fibers can be fabricated relatively rapidly in a process that includes a melt infiltration step. Heretofore, these and other ceramic matrix composites have been made in a chemical vapor infiltration (CVI) process that takes months. The finished products of the CVI process are highly porous and cannot withstand temperatures above 3,000 F (approx.1,600 C). In contrast, the melt-infiltration-based process takes only a few days, and the composite products are more nearly fully dense and have withstood temperatures as high as 4,350 F (approx.2,400 C) in a highly oxidizing thrust chamber environment. Moreover, because the melt- infiltration-based process takes much less time, the finished products are expected to cost much less. Fabrication begins with the preparation of a carbon fiber preform that, typically, is of the size and shape of a part to be fabricated. By use of low-temperature ultraviolet-enhanced chemical vapor deposition, the carbon fibers in the preform are coated with one or more interfacial material(s), which could include oxides. The interfacial material helps to protect the fibers against chemical attack during the remainder of the fabrication process and against oxidation during subsequent use; it also enables slippage between the fibers and the matrix material, thereby helping to deflect cracks and distribute loads. Once the fibers have been coated with the interfacial material, the fiber preform is further infiltrated with a controlled amount of additional carbon, which serves as a reactant for the formation of the carbide matrix material. The next step is melt infiltration. The preform is exposed to molten zirconium, which wicks into the preform, drawn by capillary action. The molten metal fills most of the interstices of the preform and reacts with the added carbon to form the zirconium carbide matrix material. The zirconium does not react with the underlying fibers because they

  6. Source of released carbon fibers

    NASA Technical Reports Server (NTRS)

    Bell, V. L.

    1979-01-01

    The potential for the release of carbon fibers from aircraft crashes/fires is addressed. Simulation of the conditions of aircraft crash fires in order to predict the quantities and forms of fibrous materials which might be released from civilian aircraft crashes/fires is considered. Figures are presented which describe some typical fiber release test activities together with some very preliminary results of those activities. The state of the art of carbon fiber release is summarized as well as some of the uncertainties concerning accidental fiber release.

  7. Liquid crystal polyester-carbon fiber composites

    NASA Technical Reports Server (NTRS)

    Chung, T. S.

    1984-01-01

    Liquid crystal polymers (LCP) have been developed as a thermoplastic matrix for high performance composites. A successful melt impregnation method has been developed which results in the production of continuous carbon fiber (CF) reinforced LCP prepreg tape. Subsequent layup and molding of prepreg into laminates has yielded composites of good quality. Tensile and flexural properties of LCP/CF composites are comparable to those of epoxy/CF composites. The LCP/CF composites have better impact resistance than the latter, although epoxy/CF composites possess superior compression and shear strength. The LCP/CF composites have good property retention until 200 F (67 % of room temperature value). Above 200 F, mechanical properties decrease significantly. Experimental results indicate that the poor compression and shear strength may be due to the poor interfacial adhesion between the matrix and carbon fiber as adequate toughness of the LCP matrix. Low mechanical property retention at high temperatures may be attributable to the low beta-transition temperature (around 80 C) of the LCP matrix material.

  8. Compression Molding of CFRTP Used with Carbon Fiber Extracted from CFRP Waste

    NASA Astrophysics Data System (ADS)

    Kimura, Teruo; Ino, Haruhiro; Nishida, Yuichi; Aoyama, Naoki; Shibata, Katsuji

    This study investigated a compression molding method of carbon fiber reinforced thermoplastics (CFRTP) made of carbon fiber extracted from CFRP waste. The short carbon fibers were mixed with polyester fibers using a papermaking method to make the preform sheet of compression molding. The waste obtained from a textile water jet loom was used as a matrix material. The setting speed of each fiber during the papermaking process was regulated by using a dispersing agent to obtain the good dispersion of each fiber. Laminated preform sheets combined with polyester fibers and carbon fibers were compressed with heating at 300°C and then the polyester fiber was melted as a matrix material. It was cleared from the experimental results that the mechanical properties of molded CFRTP largely depends on both the fiber dispersion and the content of carbon fiber in the preform.

  9. In-Situ Nondestructive Evaluation of Kevlar(Registered Trademark)and Carbon Fiber Reinforced Composite Micromechanics for Improved Composite Overwrapped Pressure Vessel Health Monitoring

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Saulsberry, Regor

    2012-01-01

    NASA has been faced with recertification and life extension issues for epoxy-impregnated Kevlar 49 (K/Ep) and carbon (C/Ep) composite overwrapped pressure vessels (COPVs) used in various systems on the Space Shuttle and International Space Station, respectively. Each COPV has varying criticality, damage and repair histories, time at pressure, and pressure cycles. COPVs are of particular concern due to the insidious and catastrophic burst-before-leak failure mode caused by stress rupture (SR) of the composite overwrap. SR life has been defined [1] as the minimum time during which the composite maintains structural integrity considering the combined effects of stress level(s), time at stress level(s), and associated environment. SR has none of the features of predictability associated with metal pressure vessels, such as crack geometry, growth rate and size, or other features that lend themselves to nondestructive evaluation (NDE). In essence, the variability or surprise factor associated with SR cannot be eliminated. C/Ep COPVs are also susceptible to impact damage that can lead to reduced burst pressure even when the amount of damage to the COPV is below the visual detection threshold [2], thus necessitating implementation of a mechanical damage control plan [1]. Last, COPVs can also fail prematurely due to material or design noncompliance. In each case (SR, impact or noncompliance), out-of-family behavior is expected leading to a higher probability of failure at a given stress, hence, greater uncertainty in performance. For these reasons, NASA has been actively engaged in research to develop NDE methods that can be used during post-manufacture qualification, in-service inspection, and in-situ structural health monitoring. Acoustic emission (AE) is one of the more promising NDE techniques for detecting and monitoring, in real-time, the strain energy release and corresponding stress-wave propagation produced by actively growing flaws and defects in composite

  10. Fatigue of continuous fiber reinforced metallic materials

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.; Mirdamadi, M.; Bakuckas, J. G., Jr.

    1993-01-01

    The complex damage mechanisms that occur in fiber reinforced advanced metallic materials are discussed. As examples, results for several layups of SCS-6/Ti-15-3 composites are presented. Fatigue tests were conducted and analyzed for both notched and unnotched specimens at room and elevated temperatures. Test conditions included isothermal, non-isothermal, and simulated mission profile thermomechanical fatigue. Test results indicated that the stress in the 0 degree fibers is the controlling factor for fatigue life for a given test condition. An effective strain approach is presented for predicting crack initiation at notches. Fiber bridging models were applied to crack growth behavior.

  11. Hierarchical nanostructured noble metal/metal oxide/graphene-coated carbon fiber: in situ electrochemical synthesis and use as microelectrode for real-time molecular detection of cancer cells.

    PubMed

    Abdurhman, Abduraouf Alamer Mohamed; Zhang, Yan; Zhang, Guoan; Wang, Shuai

    2015-10-01

    We report the design and fabrication of a new type of nanohybrid microelectrode based on a hierarchical nanostructured Au/MnO2/graphene-modified carbon fiber (CF) via in situ electrochemical synthesis, which leads to better structural integration of different building blocks into the CF microelectrode. Our finding demonstrates that wrapping CF with graphene nanosheets has dramatically increased the surface area and electrical conductivity of the CF microelectrode. The subsequent template-free electrodeposition of MnO2 on graphene-wrapped CF gives rise to a porous nanonest architecture built up from twisted and intersectant MnO2 nanowires, which serves as an ideal substrate for the direct growth of Au nanoparticles. Owing to the structural merit and synergy effect between different components, the hierarchical nanostructured noble metal/metal oxide/graphene-coated CF demonstrates dramatically enhanced electrocatalytic activity. When used for nonenzymatic H2O2 sensing, the resultant modified microelectrode exhibits acceptable sensitivity, reproducibility, stability, and selectivity, which enable it to be used for real-time tracking H2O2 secretion in human cervical cancer cells. Graphical abstract A schematic illustration of preparation of hierarchical Au/MnO2/ERGO/CF nanohybrid electrode for real-time molecular detection of cancer cells.

  12. Mesophase pitch-based carbon fiber for improved inflammability of CFRP

    SciTech Connect

    Nakagoshi, Akira; Tomonoh, Shigeki; Sakamoto, Yosihiro

    1995-10-01

    Carbon Fiber Reinforced Plastics (CFRP) are extensively used because of their favorable physical properties such as high strength-to-weight ratio and small thermal expansion. However, flammability of CFRP has limited their application especially in the transportation and industrial field. Exposed to flame, CFRP laminates made of PAN-based carbon fibers burst into flame in short time, while CFRP laminates made from mesophase pitch-based carbon fibers don`t burst into flame. This paper describes the experimental results of local heating test by gas burner. When the flame temperature was 1,000 C, a CFRP laminate made from PAN-based carbon fiber burned within 40 sec. Under the same condition, a CFRP laminate made from mesophase pitch-based carbon fiber didn`t burn in 10 min. The matrix resin of both laminates was 250 F curable epoxy resin. This behavior mainly depends upon the thermal conductivity of the carbon fibers. The mesophase pitch-based carbon fibers have high thermal conductivity, so they can diffuse thermal energy and lower laminate surface temperature. On the other hand, PAN-based carbon fibers have low thermal conductivity, so they can`t diffuse thermal energy enough, and the laminates made from them burn easily. Mechanical properties of CFRP during local heating test in comparison with Aluminum plate are also discussed.

  13. Influence of carbon nanotubes coatings onto carbon fiber by oxidative treatments combined with electrophoretic deposition on interfacial properties of carbon fiber composite

    NASA Astrophysics Data System (ADS)

    Deng, Chao; Jiang, Jianjun; Liu, Fa; Fang, Liangchao; Wang, Junbiao; Li, Dejia; Wu, Jianjun

    2015-12-01

    To improve the interfacial performance of carbon fiber (CF) and epoxy resin, carbon nanotubes (CNTs) coatings were utilized to achieve this purpose through coating onto CF by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition (EPD) process. The influence of electrophoretically deposited CNTs coatings on the surface properties of CFs were investigated by Fourier transform infrared spectrometer, atomic force microscopy, scanning electron microscopy and dynamic contact angle analysis. The results indicated that the deposition of carbon nanotubes introduced some polar groups to carbon fiber surfaces, enhanced surface roughness and changed surface morphologies of carbon fibers. Surface wettability of carbon fibers may be significantly improved by increasing surface free energy of the fibers due to the deposition of CNTs. The thickness and density of the coatings increases with the introduction of pretreatment of the CF during the EPD process. Short beam shear test was performed to examine the effect of carbon fiber functionalization on mechanical properties of the carbon fiber/epoxy resin composites. The interfacial adhesion of CNTs/CF reinforced epoxy composites showed obvious enhancement of interlaminar shear strength by 60.2% and scanning electron microscope photographs showed that the failure mode of composites was changed after the carbon fibers were coated with CNTs.

  14. Microwave axial dielectric properties of carbon fiber.

    PubMed

    Hong, Wen; Xiao, Peng; Luo, Heng; Li, Zhuan

    2015-01-01

    Randomly distributed carbon fibers (CFs) reinforced epoxy resin composites are prepared by the pouring method, the dielectric properties of CF composites with different fiber content and length have been performed in the frequency range from 8.2 to 12.4 GHz. The complex permittivity of the composite increases with the fiber length, which is attributed to the decrease of depolarization field, and increases with the volume fraction, which is attributed to the increase of polarization. A formula, based on the theory of Reynolds-Hugh, is proposed to calculate the effective permittivity of CF composites, and validated by the experiments. The proposed formula is further applied to derive the axial permittivity of CF and analyze the effect of fiber length on the axial permittivity. PMID:26477579

  15. Microwave axial dielectric properties of carbon fiber

    PubMed Central

    Hong, Wen; Xiao, Peng; Luo, Heng; Li, Zhuan

    2015-01-01

    Randomly distributed carbon fibers (CFs) reinforced epoxy resin composites are prepared by the pouring method, the dielectric properties of CF composites with different fiber content and length have been performed in the frequency range from 8.2 to 12.4 GHz. The complex permittivity of the composite increases with the fiber length, which is attributed to the decrease of depolarization field, and increases with the volume fraction, which is attributed to the increase of polarization. A formula, based on the theory of Reynolds-Hugh, is proposed to calculate the effective permittivity of CF composites, and validated by the experiments. The proposed formula is further applied to derive the axial permittivity of CF and analyze the effect of fiber length on the axial permittivity. PMID:26477579

  16. RADIATION EFFECTS ON EPOXY CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-05-30

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 50, 100, and 200 Mrad. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using FTIR (Fourier transform infrared) spectroscopy and DSC (differential scanning calorimetry) for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and FTIR results with increasing gamma irradiation. The results suggest the epoxy within the composite can be affected by exposure to gamma irradiation.

  17. Microwave axial dielectric properties of carbon fiber

    NASA Astrophysics Data System (ADS)

    Hong, Wen; Xiao, Peng; Luo, Heng; Li, Zhuan

    2015-10-01

    Randomly distributed carbon fibers (CFs) reinforced epoxy resin composites are prepared by the pouring method, the dielectric properties of CF composites with different fiber content and length have been performed in the frequency range from 8.2 to 12.4 GHz. The complex permittivity of the composite increases with the fiber length, which is attributed to the decrease of depolarization field, and increases with the volume fraction, which is attributed to the increase of polarization. A formula, based on the theory of Reynolds-Hugh, is proposed to calculate the effective permittivity of CF composites, and validated by the experiments. The proposed formula is further applied to derive the axial permittivity of CF and analyze the effect of fiber length on the axial permittivity.

  18. Development of Commodity Grade, Lower Cost Carbon Fiber - Commercial Applications

    SciTech Connect

    Warren, Charles David; Paulauskas, Felix L; Baker, Frederick S; Eberle, Cliff; Naskar, Amit K

    2009-01-01

    In pursuit of the goal to produce ultra-lightweight fuel efficient vehicles, there has been great excitement during the last few years about the potential for using carbon fiber reinforced composites in high volume applications. Currently, the greatest hurdle that inhibits wider implementation of carbon fiber composites in transportation is the high cost of the fiber when compared to other candidate materials. As part of the United States Department of Energy s FreedomCAR initiative, significant research is being conducted to develop lower cost, high volume technologies for producing carbon fiber. This paper will highlight the on-going research in this area. Through Department of Energy (DOE) sponsorship, Oak Ridge National Laboratory (ORNL) and its partners have been working with the US Automotive Composites Consortium (ACC) to develop technologies that would enable the production of carbon fiber at 5-7 dollars per pound. Achievement of this cost goal would allow the introduction of carbon fiber based composites into a greater number of applications for future vehicles. The approach has necessitated the development of both alternative precursors and more efficient production methods. Alternative precursors under investigation include textile grade polyacrylonitrile (PAN) fibers and fibers from lignin-based feedstocks. Previously, as part of the research program, Hexcel Corporation developed the science necessary to allow textile grade PAN to be used as a precursor rather than typical carbon fiber grade precursors. Efforts are also underway to develop carbon fiber precursors from lignin-based feedstocks. ORNL and its partners are working on this effort with domestic pulp and paper producers. In terms of alternative production methods, ORNL has developed a microwave-based carbonization unit that can process pre-oxidized fiber at over 200 inches per minute. ORNL has also developed a new method of high speed oxidation and a new method for precursor stabilization

  19. Production of graphene oxide from pitch-based carbon fiber

    NASA Astrophysics Data System (ADS)

    Lee, Miyeon; Lee, Jihoon; Park, Sung Young; Min, Byunggak; Kim, Bongsoo; in, Insik

    2015-07-01

    Pitch-based graphene oxide (p-GO) whose compositional/structural features are comparable to those of graphene oxide (GO) was firstly produced by chemical exfoliation of pitch-based carbon fiber rather than natural graphite. Incorporation of p-GO as nanofillers into poly(methyl methacrylate) (PMMA) as a matrix polymer resulted in excellent mechanical reinforcement. p-GO/PMMA nanocomposite (1 wt.-% p-GO) demonstrated 800% higher modulus of toughness of neat PMMA.

  20. Production of graphene oxide from pitch-based carbon fiber

    PubMed Central

    Lee, Miyeon; Lee, Jihoon; Park, Sung Young; Min, Byunggak; Kim, Bongsoo; In, Insik

    2015-01-01

    Pitch-based graphene oxide (p-GO) whose compositional/structural features are comparable to those of graphene oxide (GO) was firstly produced by chemical exfoliation of pitch-based carbon fiber rather than natural graphite. Incorporation of p-GO as nanofillers into poly(methyl methacrylate) (PMMA) as a matrix polymer resulted in excellent mechanical reinforcement. p-GO/PMMA nanocomposite (1 wt.-% p-GO) demonstrated 800% higher modulus of toughness of neat PMMA. PMID:26156067

  1. Treated carbon fibers with improved performance for electrochemical and chemical applications

    DOEpatents

    Chu, Xi; Kinoshita, Kimio

    1999-01-01

    A treated mesophase carbon fiber is disclosed having a high density of exposed edges on the fiber surface, and a method of making such a treated fiber. A carbon electrode is also described which is constructed from such treated mesophase carbon fibers. The resulting electrode, formed from such treated flexible carbon fibers, is characterized by a high density of active sites formed from such exposed edges, low corrosion, and good mechanical strength, and may be fabricated into various shapes. The treated mesophase carbon fibers of the invention are formed by first loading the surface of the mesophase carbon fiber with catalytic metal particles to form catalytic etch sites on a hard carbon shell of the fiber. The carbon fiber is then subject to an etch step wherein portions of the hard carbon shell or skin are selectively removed adjacent the catalytic metal particles adhering to the carbon shell. This exposes the underlying radial edges of the graphite-like layers within the carbon shell of the mesophase carbon fiber, which exposed radial edges then act as active sites of a carbon electrode subsequently formed from the treated mesophase carbon fibers.

  2. Treated carbon fibers with improved performance for electrochemical and chemical applications

    DOEpatents

    Chu, X.; Kinoshita, Kimio

    1999-02-23

    A treated mesophase carbon fiber is disclosed having a high density of exposed edges on the fiber surface, and a method is described for making such a treated fiber. A carbon electrode is also described which is constructed from such treated mesophase carbon fibers. The resulting electrode, formed from such treated flexible carbon fibers, is characterized by a high density of active sites formed from such exposed edges, low corrosion, and good mechanical strength, and may be fabricated into various shapes. The treated mesophase carbon fibers of the invention are formed by first loading the surface of the mesophase carbon fiber with catalytic metal particles to form catalytic etch sites on a hard carbon shell of the fiber. The carbon fiber is then subject to an etch step wherein portions of the hard carbon shell or skin are selectively removed adjacent the catalytic metal particles adhering to the carbon shell. This exposes the underlying radial edges of the graphite-like layers within the carbon shell of the mesophase carbon fiber, which exposed radial edges then act as active sites of a carbon electrode subsequently formed from the treated mesophase carbon fibers. 14 figs.

  3. Modeling the Effect of Active Fiber Cooling on the Microstructure of Fiber-Reinforced Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Nguyen, Nguyen Q.; Peterson, Sean D.; Gupta, Nikhil; Rohatgi, Pradeep K.

    2009-08-01

    A modified pressure infiltration process was recently developed to synthesize carbon-fiber-reinforced aluminum matrix composites. In the modified process, the ends of carbon fibers are extended out of the crucible to induce selective cooling. The process is found to be effective in improving the quality of composites. The present work is focused on determining the effect of the induced conductive heat transfer on the composite system through numerical methods. Due to the axisymmetry of the system, a two-dimensional (2-D) model is studied that can be expanded into three dimensions. The variables in this transient analysis include the fiber radius, fiber length, and melt superheat temperature. The results show that the composite system can be tailored to have a temperature on the fiber surface that is lower than the melt, to promote nucleation on the fiber surface. It is also observed that there is a point of inflection in the temperature profile along the particle/melt interface at which there is no temperature gradient in the radial direction. The information about the inflection point can be used to control the diffusion of solute atoms in the system. The result can be used in determining the optimum fiber volume fraction in metal matrix composite (MMC) materials to obtain the desired microstructure.

  4. Repairable Woven Carbon Fiber Composites with Full Recyclability Enabled by Malleable Polyimine Networks.

    PubMed

    Taynton, Philip; Ni, Huagang; Zhu, Chengpu; Yu, Kai; Loob, Samuel; Jin, Yinghua; Qi, H Jerry; Zhang, Wei

    2016-04-20

    Carbon-fiber reinforced composites are prepared using catalyst-free malleable polyimine networks as binders. An energy neutral closed-loop recycling process has been developed, enabling recovery of 100% of the imine components and carbon fibers in their original form. Polyimine films made using >21% recycled content exhibit no loss of mechanical performance, therefore indicating all of the thermoset composite material can be recycled and reused for the same purpose. PMID:26875745

  5. Repairable Woven Carbon Fiber Composites with Full Recyclability Enabled by Malleable Polyimine Networks.

    PubMed

    Taynton, Philip; Ni, Huagang; Zhu, Chengpu; Yu, Kai; Loob, Samuel; Jin, Yinghua; Qi, H Jerry; Zhang, Wei

    2016-04-20

    Carbon-fiber reinforced composites are prepared using catalyst-free malleable polyimine networks as binders. An energy neutral closed-loop recycling process has been developed, enabling recovery of 100% of the imine components and carbon fibers in their original form. Polyimine films made using >21% recycled content exhibit no loss of mechanical performance, therefore indicating all of the thermoset composite material can be recycled and reused for the same purpose.

  6. Carbon fibers from SRC pitch

    DOEpatents

    Greskovich, Eugene J.; Givens, Edwin N.

    1981-01-01

    This invention relates to an improved method of manufacturing carbon fibers from a coal derived pitch. The improvement resides in the use of a solvent refined coal which has been hydrotreated and subjected to solvent extraction whereby the hetero atom content in the resulting product is less than 4.0% by weight and the softening point is between about 100.degree.-250.degree. F.

  7. Carbide-reinforced metal matrix composite by direct metal deposition

    NASA Astrophysics Data System (ADS)

    Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.

    Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.

  8. A Silicon detector system on carbon fiber support at small radius

    SciTech Connect

    Marvin E. Johnson

    2004-04-28

    The design of a silicon detector for a p{bar p} collider experiment will be described. The detector uses a carbon fiber support structure with sensors positioned at small radius with respect to the beam. A brief overview of the mechanical design is given. The emphasis is on the electrical characteristics of the detector. General principles involved in grounding systems with carbon fiber structures will be covered. The electrical characteristics of the carbon fiber support structure will be presented. Test results imply that carbon fiber must be regarded as a conductor for the frequency region of interest of 10 to 100 MHz. No distinction is found between carbon fiber and copper. Performance results on noise due to pick-up through the low mass fine pitch cables carrying the analogue signals and floating metal is discussed.

  9. Experimental lumbar spine fusion with novel tantalum-coated carbon fiber implant.

    PubMed

    Li, Haisheng; Zou, Xuenong; Woo, Charlotte; Ding, Ming; Lind, Martin; Bünger, Cody

    2007-04-01

    Implants of carbon fiber composite have been widely used in orthopedic and spinal surgeries. However, studies using carbon fiber-reinforced cages demonstrate frequent appearance of fibrous layer interposed between the implant and the surrounding bone. The aim of the present study was to test the possibility of coating a biocompatible metal layer on top of the carbon fiber material, to improve its biological performance. Tantalum was chosen because of its bone compatibility, based on our previous studies. A novel spinal fusion cage was fabricated by applying a thin tantalum coating on the surface of carbon-carbon composite material through chemical vapor deposition. Mechanical and biological performance was tested in vitro and in vivo. Compress strength was found to be 4.9 kN (SD, 0.2). Fatigue test with 500,000 cycles was passed. In vitro radiological evaluation demonstrated good compatibility with X-ray and CT scan examinations. In vivo test employed eight pigs weighing 50 kg each. Instrumented lumbar spine fusion of L3/4 and L4/5 with these cages was performed on each pig. After 3 months, excellent bone integration property was demonstrated by direct contact of the cage with the host bone and newly formed bone. No inflammatory cells were found around the implant. Cages packed with two different graft materials (autograft and COLLOSS) achieved the same new bone formation. The present study proved that coating tantalum on top of the carbon-based implant is feasible, and good bone integration could be achieved.

  10. Damage-tolerant composite materials produced by stitching carbon fibers

    NASA Technical Reports Server (NTRS)

    Dow, Marvin B.; Smith, Donald L.

    1989-01-01

    NASA-Langley has undertaken the investigation of composite damage-tolerance enhancement and fabrication economies-maximization via reinforcement-stitching, in combination with resin transfer molding. Attention is given to results obtained by an experimental evaluation of composites tailored for damage tolerance by stitching layers of dry carbon-fiber fabric with closely-spaced threads, in order to furnish through-the-thickness reinforcement. Various stitching patterns and thread materials have been evaluated, using flat-plate specimens; blade-stiffened structural elements have been fabricated and tested. The results presented indicate that stitched laminates furnish damage tolerance performance comparable to that of more expensive, toughened-matrix composites.

  11. Assessment of Carbon Fiber Electrical Effects

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The risks associated with the use of carbon fiber composites in civil aircraft are discussed along with the need for protection of civil aircraft equipment from fire-released carbon fibers. The size and number of carbon fibers released in civil aircraft crash fires, the downwind dissemination of the fibers, their penetration into buildings and equipment, and the vulnerability of electrical/electronic equipment to damage by the fibers are assessed.

  12. Overview of the carbon fiber problem

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Carbon fibers (CF) composite structures are being utilized more as alternatives to metals in both civilian and military applications. They are valued for their light weight and high strength as well as for their ease of designing structures with specific shapes and sizes. However, a problem may exist due to the high conductivity of CF. CF are manufactured from a precursor material which is subjected to great stress and heat treatment causing a change in the physical and electrical properties. The fibers are bound together by a matrix of epoxy. In the event of fire (aircraft accident) the epoxy would burn away releasing these fibers into the atmosphere. When these fibers come in contact with electronic equipment, they might cause damage to by settling on electrical junctions. An overview is given of the objectives for a study, and the approach and methodology developed for determination of risk profiles.

  13. Interfacial Studies of Sized Carbon Fiber

    SciTech Connect

    Shahrul, S. N.; Hartini, M. N.; Hilmi, E. A.; Nizam, A.

    2010-03-11

    This study was performed to investigate the influence of sizing treatment on carbon fiber in respect of interfacial adhesion in composite materials, Epolam registered 2025. Fortafil unsized carbon fiber was used to performed the experiment. The fiber was commercially surface treated and it was a polyacrylonitrile based carbon fiber with 3000 filament per strand. Epicure registered 3370 was used as basic sizing chemical and dissolved in two types of solvent, ethanol and acetone for the comparison purpose. The single pull out test has been used to determine the influence of sizing on carbon fiber. The morphology of carbon fiber was observed by atomic force microscopy (AFM) and scanning electron microscopy (SEM). The apparent interfacial strength IFSS values determined by pull out test for the Epicure registered 3370/ethanol sized carbon fiber pointed to a good interfacial behaviour compared to the Epicure registered 3370/acetone sized carbon fiber. The Epicure registered 3370/ethanol sizing agent was found to be effective in promoting adhesion because of the chemical reactions between the sizing and Epolam registered 2025 during the curing process. From this work, it showed that sized carbon fiber using Epicure registered 3370 with addition of ethanol give higher mechanical properties of carbon fiber in terms of shear strength and also provided a good adhesion between fiber and matrix compared to the sizing chemical that contain acetone as a solvent.

  14. Interfacial Studies of Sized Carbon Fiber

    NASA Astrophysics Data System (ADS)

    Shahrul, S. N.; Hartini, M. N.; Hilmi, E. A.; Nizam, A.

    2010-03-01

    This study was performed to investigate the influence of sizing treatment on carbon fiber in respect of interfacial adhesion in composite materials, Epolam® 2025. Fortafil unsized carbon fiber was used to performed the experiment. The fiber was commercially surface treated and it was a polyacrylonitrile based carbon fiber with 3000 filament per strand. Epicure® 3370 was used as basic sizing chemical and dissolved in two types of solvent, ethanol and acetone for the comparison purpose. The single pull out test has been used to determine the influence of sizing on carbon fiber. The morphology of carbon fiber was observed by atomic force microscopy (AFM) and scanning electron microscopy (SEM). The apparent interfacial strength IFSS values determined by pull out test for the Epicure® 3370/ethanol sized carbon fiber pointed to a good interfacial behaviour compared to the Epicure® 3370/acetone sized carbon fiber. The Epicure® 3370/ethanol sizing agent was found to be effective in promoting adhesion because of the chemical reactions between the sizing and Epolam® 2025 during the curing process. From this work, it showed that sized carbon fiber using Epicure® 3370 with addition of ethanol give higher mechanical properties of carbon fiber in terms of shear strength and also provided a good adhesion between fiber and matrix compared to the sizing chemical that contain acetone as a solvent.

  15. Method for the preparation of carbon fiber from polyolefin fiber precursor, and carbon fibers made thereby

    DOEpatents

    Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori

    2015-08-04

    Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

  16. Interfacial adhesion of carbon fibers

    NASA Technical Reports Server (NTRS)

    Bascom, Willard D.

    1987-01-01

    Relative adhesion strengths between AS4, AS1, and XAS carbon fibers and thermoplastic polymers were determined using the embedded single filament test. Polymers studied included polycarbonate, polyphenylene oxide, polyetherimide, polysulfone, polyphenylene oxide blends with polystyrene, and polycarbonate blends with a polycarbonate polysiloxane block copolymer. Fiber surface treatments and sizings improved adhesion somewhat, but adhesion remained well below levels obtained with epoxy matrices. An explanation for the differences between the Hercules and Grafil fibers was sought using X ray photon spectroscopy, wetting, scanning electron microscopy and thermal desorption analysis.

  17. Continuous Processing of Multi-Walled Carbon Nanotube-Studded Carbon Fiber Tapes for Enhanced Through-Thickness Thermal Diffusivity Composites.

    PubMed

    Craddock, John D; Qian, Dali; Lester, Catherine; Matthews, JohnJ; Mansfield, J Patrick W; Foedinger, Richard; Weisenberger, Matthew C

    2015-09-01

    Carbon fiber reinforced polymer (CFRP) composites offer advantages over traditional metallic structures, particularly specific strength and stiffness, but at much reduced thermal conductivity. Moreover, fiber-to-fiber heat conduction in the composite transverse directions is significantly lower. When these structures contain electronics (heat generators), shortfalls in heat transport can be problematic. Here we report the achievement of a continuous, reel-to-reel process for growing short multiwalled carbon nanotubes (MWCNT) on the surfaces of spread-tow carbon fiber tapes. These tapes were subsequently prepregged with an epoxy matrix, and laid up into multi-ply laminate panels, cured and tested for through-thickness thermal diffusivity. The results showed up to a 57% increase in through thickness thermal diffusivity compared to the baseline composite with no MWCNT.

  18. Continuous Processing of Multi-Walled Carbon Nanotube-Studded Carbon Fiber Tapes for Enhanced Through-Thickness Thermal Diffusivity Composites.

    PubMed

    Craddock, John D; Qian, Dali; Lester, Catherine; Matthews, JohnJ; Mansfield, J Patrick W; Foedinger, Richard; Weisenberger, Matthew C

    2015-09-01

    Carbon fiber reinforced polymer (CFRP) composites offer advantages over traditional metallic structures, particularly specific strength and stiffness, but at much reduced thermal conductivity. Moreover, fiber-to-fiber heat conduction in the composite transverse directions is significantly lower. When these structures contain electronics (heat generators), shortfalls in heat transport can be problematic. Here we report the achievement of a continuous, reel-to-reel process for growing short multiwalled carbon nanotubes (MWCNT) on the surfaces of spread-tow carbon fiber tapes. These tapes were subsequently prepregged with an epoxy matrix, and laid up into multi-ply laminate panels, cured and tested for through-thickness thermal diffusivity. The results showed up to a 57% increase in through thickness thermal diffusivity compared to the baseline composite with no MWCNT. PMID:26716256

  19. RADIATION EFFECTS ON EPOXY/CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E; Eric Skidmore, E

    2008-12-12

    The Department of Energy Savannah River Site vitrifies nuclear waste incident to defense programs through its Defense Waste Processing Facility (DWPF). The piping in the DWPF seal pot jumper configuration must withstand the stresses during an unlikely but potential deflagration event, and maintain its safety function for a 20-year service life. Carbon fiber-reinforced epoxy composites (CFR) were proposed for protection and reinforcement of piping during such an event. The proposed CFR materials have been ASME-approved (Section XI, Code Case N-589-1) for post-construction maintenance and is DOT-compliant per 49CFR 192 and 195. The proposed carbon fiber/epoxy composite reinforcement system was originally developed for pipeline rehabilitation and post-construction maintenance in petrochemical, refineries, DOT applications and other industries. The effects of ionizing radiation on polymers and organic materials have been studied for many years. The majority of available data are based on traditional exposures to gamma irradiation at high dose rates ({approx}10,000 Gy/hr) allowing high total dose within reasonable test periods and general comparison of different materials exposed at such conditions. However, studies in recent years have shown that degradation of many polymers are sensitive to dose rate, with more severe degradation often observed at similar or even lower total doses when exposed to lower dose rates. This behavior has been primarily attributed to diffusion-limited oxidation which is minimized during very high dose rate exposures. Most test standards for accelerated aging and nuclear qualification of components acknowledge these limitations. The results of testing to determine the radiation resistance and microstructural effects of gamma irradiation exposure on a bisphenol-A based epoxy matrix composite reinforced with carbon fibers are presented. This work provides a foundation for a more extensive evaluation of dose rate effects on advanced epoxy

  20. Fabrication and Characterization of Multi-Walled Carbon Nanotube (MWCNT) and Ni-Coated Multi-Walled Carbon Nanotube (Ni-MWCNT) Repair Patches for Carbon Fiber Reinforced Composite Systems

    NASA Technical Reports Server (NTRS)

    Johnson, Brienne; Caraccio, Anne; Tate, LaNetra; Jackson, Dionne

    2011-01-01

    Multi-walled carbon nanotube (MWCNT)/epoxy and nickel-coated multi-walled carbon nanotube (Ni-MWCNT)/epoxy systems were fabricated into carbon fiber composite repair patches via vacuum resin infusion. Two 4 ply patches were manufactured with fiber orientations of [90/ 90/ 4590] and [0/90/ +45/ -45]. Prior to resin infusion, the MWCNT/Epoxy system and NiMWCNT/ epoxy systems were optimized for dispersion quality. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to determine the presence ofcarbon nanotubes and assess dispersion quality. Decomposition temperatures were determined via thermogravametric analysis (TGA). SEM and TGA were also used to evaluate the composite repair patches.

  1. Designing concrete EDS maglev guideways: Power losses in metallic reinforcement

    SciTech Connect

    Beto, D.; Plotkin, D.

    1997-05-01

    Conventional reinforced concrete designs will have to be altered when designing a guideway for a maglev using an electrodynamically suspended (EDS) propulsion system. This type of propulsion system generates large magnetic fields that will develop magnetically induced, circulating eddy currents in any conventional steel reinforcement in close proximity to the magnets. These eddy currents, if large enough, may produce significant power losses that could adversely effect operation of the system. This paper presents a method and explanation for civil engineers to use for estimating the power losses due to the presence of metallic reinforcement. This procedure may be used to help guide future designs in the selection and placement of reinforcing material.

  2. Carbon fiber internal pressure vessels

    NASA Technical Reports Server (NTRS)

    Simon, R. A.

    1973-01-01

    Internal pressure vessels were designed; the filament was wound of carbon fibers and epoxy resin and tested to burst. The fibers used were Thornel 400, Thornel 75, and Hercules HTS. Additional vessels with type A fiber were made. Polymeric linears were used, and all burst testing was done at room temperature. The objective was to produce vessels with the highest attainable PbV/W efficiencies. The type A vessels showed the highest average efficiency: 2.56 x 10 to the 6th power cm. Next highest efficiency was with Thornel 400 vessels: 2.21 x 10 to the 6th power cm. These values compare favorably with efficiency values from good quality S-glass vessels, but strains averaged 0.97% or less, which is less than 1/3 the strain of S-glass vessels.

  3. Compressive strength of carbon fibers

    SciTech Connect

    Prandy, J.M. ); Hahn, H.T. )

    1991-01-01

    Most composites are weaker in compression than in tension, which is due to the poor compressive strength of the load bearing fibers. The present paper discusses the compressive strengths and failure modes of 11 different carbon fibers: PAN-AS1, AS4, IM6, IM7, T700, T300, GY-30, pitch-75, ultra high modulus (UHM), high modulus (HM), and high strength (HS). The compressive strength was determined by embedding a fiber bundle in a transparent epoxy matrix and testing in compression. The resin allows for the containment and observation of failure during and after testing while also providing lateral support to the fibers. Scanning electron microscopy (SEM) was used to determine the global failure modes of the fibers.

  4. An investigation of carbon fiber/polyphenylene sulfide adhesion

    SciTech Connect

    Fisher, G.S.; Drzal, L.T.

    1996-12-31

    The level of adhesion between reinforcing fibers and a thermoplastic matrix can have a strong effect on composite mechanical properties. In composites of polyphenylene sulfide (PPS) with carbon fibers, Phillips Petroleum Company has reported an increase in transverse tensile strength from 30 MPa to 74 MPa and an increase in transverse flexural strength from 44 to 141 MPa when extrusion grade PPS resin is replaced with a composite grade resin. Since transverse composite properties are particularly sensitive to adhesion, it was suspected that improved fiber/matrix adhesion could be responsible for the improved mechanical properties. Several factors can affect the adhesion between carbon fibers and a semicrystalline thermoplastic such as PPS. These factors include fiber surface structure and chemistry, adsorption of matrix onto fibers, chemical bonding between fiber and matrix, and morphology of the matrix near the fibers. The objectives of this study were to determine the interfacial shear strengths of several types of carbon fibers with both grades of PPS and to determine which factors affect fiber/matrix adhesion. This will allow the authors to determine whether the differences in composite mechanical properties can be correlated to different levels of adhesion and to identify the key factor(s) that lead to any differences in adhesion.

  5. FIBER ORIENTATION IN INJECTION MOLDED LONG CARBON FIBER THERMOPLASTIC COMPOSITES

    SciTech Connect

    Wang, Jin; Nguyen, Ba Nghiep; Mathur, Raj N.; Sharma, Bhisham; Sangid, Michael D.; Costa, Franco; Jin, Xiaoshi; Tucker III, Charles L.; Fifield, Leonard S.

    2015-03-23

    A set of edge-gated and center-gated plaques were injection molded with long carbon fiber-reinforced thermoplastic composites, and the fiber orientation was measured at different locations of the plaques. Autodesk Simulation Moldflow Insight (ASMI) software was used to simulate the injection molding of these plaques and to predict the fiber orientation, using the anisotropic rotary diffusion and the reduced strain closure models. The phenomenological parameters of the orientation models were carefully identified by fitting to the measured orientation data. The fiber orientation predictions show very good agreement with the experimental data.

  6. Laser ultrasound technology for fault detection on carbon fiber composites

    NASA Astrophysics Data System (ADS)

    Seyrkammer, Robert; Reitinger, Bernhard; Grün, Hubert; Sekelja, Jakov; Burgholzer, Peter

    2014-05-01

    The marching in of carbon fiber reinforced polymers (CFRPs) to mass production in the aeronautic and automotive industry requires reliable quality assurance methods. Laser ultrasound (LUS) is a promising nondestructive testing technique for sample inspection. The benefits compared to conventional ultrasound (US) testing are couplant free measurements and an easy access to complex shapes due to remote optical excitation and detection. Here the potential of LUS is present on composite test panels with relevant testing scenarios for industry. The results are evaluated in comparison to conventional ultrasound used in the aeronautic industry.

  7. Reinforcement of a mandibular complete denture with internal metal framework.

    PubMed

    Balch, J Heath; Smith, Pamela D; Marin, Mark A; Cagna, David R

    2013-03-01

    Metal framework reinforcement is used in complete dentures to improve the fracture resistance, dimensional stability, accuracy, weight, and retention of a definitive prosthesis. A novel technique for suspending a metal framework within the denture base of mandibular complete dentures is described.

  8. RADIATION EFFECTS ON EPOXY/CARBON-FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-01-11

    Piping in the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) must withstand the stresses involved during an unlikely but potential deflagration event. One method proposed for protection and reinforcement of piping during such an event is the use of a carbon fiber-reinforced epoxy composite (Diamond-Wrap{reg_sign}). In the DWPF, this reinforcement composite product would be required to maintain its safety function for a 20-year service life. This product has been ASME-approved (nuclear code case 589) for post-construction maintenance and is DOT-compliant per 49CFR 192 and 195. However, its radiation resistance properties have not been evaluated. This report documents initial radiation resistance testing of the product and microstructural effects. Additional testing is recommended to evaluate radiation effects on specific properties such as burst strength, chemical resistance/weeping and for service life prediction in critical applications.

  9. Risk analysis approach. [of carbon fiber release

    NASA Technical Reports Server (NTRS)

    Huston, R. J.

    1979-01-01

    The assessment of the carbon fiber hazard is outlined. Program objectives, requirements of the risk analysis, and elements associated with the physical phenomena of the accidental release are described.

  10. Carbon fiber composite molecular sieves

    SciTech Connect

    Burchell, T.D.; Rogers, M.R.; Williams, A.M.

    1996-06-01

    The removal of CO{sub 2} is of significance in several energy applications. The combustion of fossil fuels, such as coal or natural gas, releases large volumes of CO{sub 2} to the environment. Several options exist to reduce CO{sub 2} emissions, including substitution of nuclear power for fossil fuels, increasing the efficiency of fossil plants and capturing the CO{sub 2} prior to emission to the environment. All of these techniques have the attractive feature of limiting the amount of CO{sub 2} emitted to the atmosphere, but each has economic, technical, or societal limitations. In the production of natural gas, the feed stream from the well frequently contains contaminants and diluents which must be removed before the gas can enter the pipeline distribution system. Notable amongst these diluent gasses is CO{sub 2}, which has no calorific value. Currently, the pipeline specification calls for <2 mol % CO{sub 2} in the gas. Gas separation is thus a relevant technology in the field of energy production. A novel separation system based on a parametric swing process has been developed that utilizes the unique combination of properties exhibited by our carbon fiber composite molecular sieve (CFCMS).

  11. Thermoplastic coating of carbon fibers

    NASA Technical Reports Server (NTRS)

    Edie, D. D.; Lickfield, G. C.; Allen, L. E.; Mccollum, J. R.

    1989-01-01

    A continuous powder coating system was developed for coating carbon fiber with LaRC-TPI (Langley Research Center-Thermoplastic Polyimide), a high-temperature thermoplastic polymide invented by NASA-Langley. The coating line developed used a pneumatic fiber spreader to separate the individual fibers. The polymer was applied within a recirculating powder coating chamber then melted using a combination of direct electrical resistance and convective heating to make it adhere to the fiber tow. The tension and speed of the line were controlled with a dancer arm and an electrically driven fiber wind-up and wind-off. The effects of heating during the coating process on the flexibility of the prepreg produced were investigated. The uniformity with which the fiber tow could be coated with polymer also was examined. Composite specimens were fabricated from the prepreg and tested to determine optimum process conditions. The study showed that a very uniform and flexible prepeg with up to 50 percent by volume polymer could be produced with this powder coating system. The coating line minimized powder loss and produced prepeg in lengths of up to 300 m. The fiber spreading was found to have a major effect on the coating uniformity and flexibility. Though test results showed low composite tensile strengths, analysis of fracture surfaces under scanning electron microscope indicated that fiber/matrix adhesion was adequate.

  12. Photoconductivity of Activated Carbon Fibers

    DOE R&D Accomplishments Database

    Kuriyama, K.; Dresselhaus, M. S.

    1990-08-01

    The photoconductivity is measured on a high-surface-area disordered carbon material, namely activated carbon fibers, to investigate their electronic properties. Measurements of decay time, recombination kinetics and temperature dependence of the photoconductivity generally reflect the electronic properties of a material. The material studied in this paper is a highly disordered carbon derived from a phenolic precursor, having a huge specific surface area of 1000--2000m{sup 2}/g. Our preliminary thermopower measurements suggest that this carbon material is a p-type semiconductor with an amorphous-like microstructure. The intrinsic electrical conductivity, on the order of 20S/cm at room temperature, increases with increasing temperature in the range 30--290K. In contrast with the intrinsic conductivity, the photoconductivity in vacuum decreases with increasing temperature. The recombination kinetics changes from a monomolecular process at room temperature to a biomolecular process at low temperatures. The observed decay time of the photoconductivity is {approx equal}0.3sec. The magnitude of the photoconductive signal was reduced by a factor of ten when the sample was exposed to air. The intrinsic carrier density and the activation energy for conduction are estimated to be {approx equal}10{sup 21}/cm{sup 3} and {approx equal}20meV, respectively. The majority of the induced photocarriers and of the intrinsic carriers are trapped, resulting in the long decay time of the photoconductivity and the positive temperature dependence of the conductivity.

  13. High voltage spark carbon fiber detection system

    NASA Technical Reports Server (NTRS)

    Yang, L. C.

    1980-01-01

    The pulse discharge technique was used to determine the length and density of carbon fibers released from fiber composite materials during a fire or aircraft accident. Specifications are given for the system which uses the ability of a carbon fiber to initiate spark discharge across a high voltage biased grid to achieve accurate counting and sizing of fibers. The design of the system was optimized, and prototype hardware proved satisfactory in laboratory and field tests.

  14. Novel method for carbon nanofilament growth on carbon fibers

    SciTech Connect

    Phillips, Johathan; Luhrs, Claudia; Terani, Mehran; Al - Haik, Marwan; Garcia, Daniel; Taha, Mahmoud R

    2009-01-01

    Fiber reinforced structural composites such as fiber reinforced polymers (FRPs) have proven to be key materials for blast mitigation due to their enhanced mechanical performance. However, there is a need to further increase total energy absorption of the composites in order to retain structural integrity in high energy environments, for example, blast events. Research has shown that composite failure in high energy environments can be traced to their relatively low shear strength attributed to the limited bond strength between the matrix and the fibers. One area of focus for improving the strength of composite materials has been to create 'multi-scale' composites. The most common approach to date is to introduce carbon nanotubes into a more traditional composite consisting of epoxy with embedded micron scale fibers. The inclusion of carbon nanotubes (CNT) clearly toughens different matrices. Depositing CNT in brittle matrix increases stiffness by orders of magnitude. Currently, this approach to create multiscale composites is limited due to the difficulty of dispersing significant amounts of nanotubes. It has repeatedly been reported that phase separation occurs above relatively low weight percent loading (ca. 3%) due to the strong van der Waals forces between CNTs compared with that between CNT and polymer. Hence, the nanotubes tend to segregate and form inclusions. One means to prevent nanotube or nanofilament agglomeration is to anchor one end of the nanostructure, thereby creating a stable multi-phase structure. This is most easily done by literally growing the CNTs directly on micron scale fibers. Recently, CNT were grown on carbon fibers, both polyacrylonitrile- (PAN-) and pitch-based, by hot filament chemical vapor deposition (HFCVD) using H2 and CH4 as precursors. Nickel clusters were electrodeposited on the fiber surfaces to catalyze the growth and uniform CNT coatings were obtained on both the PAN- and pitch-based carbon fibers. Multiwalled CNTs with

  15. Fatigue evaluation of composite-reinforced, integrally stiffened metal panels

    NASA Technical Reports Server (NTRS)

    Dumesnil, C. E.

    1973-01-01

    The fatigue behavior of composite-reinforced, integrally stiffened metal panels was investigated in combined metal and composite materials subjected to fatigue loading. The systems investigated were aluminum-graphite/epoxy, and aluminum-S glass/epoxy. It was found that the composite material would support the total load at limit stress after the metal had completely failed, and the weight of the composite-metal system would be equal to that of an all metal system which would carry the same total load at limit stress.

  16. Studies of the Surface Treatment and Sizing of Carbon Fiber Surfaces on the Mechanical Properties of Composites Containing Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Sherwood, Peter M. A.; Lease, Kevin B.; Locke, James E.; Tomblin, John S.; Wang, Youqi

    1996-01-01

    Carbon fiber reinforced composites are materials where carbon fibers are used to reinforce a matrix to produce a light and strong material with important applications in the aerospace industry. There are many aspects of the preparation of these materials that would benefit from a study which combines the research of groups involved in the production, testing and analysis of these materials, and studies of the basic surface chemistry involved. This final reports presents the results of a project that has developed a collaboration between groups in all three of the major research universities in the State of Kansas, and promises to lead to a collaborative program that covers the major aspects of composite development and application. Sherwood has provided initial fiber surface treatment and sizing together with fiber and composite surface analysis; Lease, Tomblin and Wang have worked together toward the goal of preparing pre-preg and fabrication of laminated panels; Locke has developed computational models to evaluate the effect of surface treatment (and chemistry) on mechanical properties; Lease, Tomblin and Wang have worked together to perform all necessary mechanical testing. The research has been focused on materials that would benefit the High Speed Civil Transport (HSCT) program. The group has visited Dr. Howard Maars and his colleagues at NASA Langley, and has focused their studies on the NASA requirements discussed in this meeting. An important development, requested by NASA scientists, has been the acquisition and study of K3B as a matrix material for the composites. The project has led to the successful acquisition and surface analysis of K3B, together with the successful deposition of this material onto surface oxidized carbon fibers. Mechanical testing, modelling and the construction of composite preparation equipment has been achieved during the grant period.

  17. Effect of electrochemical oxidation of activated carbon fiber on competitive and noncompetitive sorption of trace toxic metal ions from aqueous solution.

    PubMed

    Harry, I D; Saha, B; Cumming, I W

    2006-12-01

    A viscose-rayon-based activated carbon cloth (ACC) was electrochemically oxidized to enhance its cation sorption capacity for comparison with as-received ACC. The ACCs were characterized by sodium capacity measurement, pH titration, zeta potential measurement, elemental analysis, Brunauer-Emmet-Teller surface area, and pore size distribution. Batch sorption experiments showed that electrochemically oxidized ACC (EO) is more effective for the removal of lead and copper ions compared to unoxidized ACC (UO) for both competitive and noncompetitive sorption. For electrochemically oxidized fibers the copper and lead sorption capacities of ACC increased 17 and 4 times, respectively, for noncompetitive sorption and 8.8 and 8.6 times, respectively, for competitive sorption. However, reduction in the sorption capacities for both metals was observed for the competitive sorption. The sorption of lead and copper onto EO was by ion exchange, while that onto UO was likely to be due to surface complex formation. The affinity order of the two metal ions sorbed by UO and EO is Pb(2+)>Cu(2+). The effect of pH on sorption isotherms indicated that metal uptake increased with an increase in solution pH.

  18. Surface modification of carbon fibers by a polyether sulfone emulsion sizing for increased interfacial adhesion with polyether sulfone

    NASA Astrophysics Data System (ADS)

    Yuan, Haojie; Zhang, Shouchun; Lu, Chunxiang

    2014-10-01

    Interests on carbon fiber-reinforced thermoplastic composites are growing rapidly, but the challenges with poor interfacial adhesion have slowed their adoption. In this work, a polyether sulfone (PES) emulsion sizing was prepared successfully for increased interfacial adhesion of carbon fiber/PES composites. To obtain a high-quality PES emulsion sizing, the key factor, emulsifier concentration, was studied by dynamic light scattering technique. The results demonstrated that the suitable weight ratio of PES to emulsifier was 8:3, and the resulting PES emulsion sizing had an average particle diameter of 117 nm and Zeta potential of -52.6 mV. After sizing, the surface oxygen-containing functional groups, free energy and wettability of carbon fibers increased significantly, which were advantageous to promote molecular-level contact between carbon fiber and PES. Finally, short beam shear tests were performed to evaluate the interfacial adhesion of carbon fiber/PES composites. The results indicated that PES emulsion sizing played a critical role for the enhanced interfacial adhesion in carbon fiber/PES composites, and a 26% increase of interlaminar shear strength was achieved, because of the improved fiber surface wettability and interfacial compatibility between carbon fiber and PES.

  19. Effect of polyimide interphase on impact and fatigue properties of PEEK/carbon fiber composites

    SciTech Connect

    Davis, R.M.; Gardner, S.H.; Gonzalez, A.

    1995-12-01

    There is a growing interest in carbon fiber reinforced thermoplastic composites. Aqueous suspension prepregging is a new prepregging technique which provides a method for manufacturing PEEK/carbon fiber composites. This method also allows systematic variance of the properties of the interphase region between the carbon fiber and the bulk matrix. It has been found that this interphase region has a effect on dynamic mechanical properties. Notched fatigue testing and impact testing have been used to illustrate the effect of this interphase region. Notched fatigue testing is sensitive to the strength of the fiber-matrix bond. Through these mechanical tests it has been shown that PEEK composites made with a BisP-BTDA binder have a stronger fiber-matrix bond than a reference composite made from APC-2. PEEK composites made with a LaRC TPI binder also have a stronger fiber-matrix bond than APC-2.

  20. Fracture criteria for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Rack, H. J.; Goree, J. G.; Albritton, J.; Ratnarparkhi, P.

    1988-01-01

    The effect of sample configuration on the details of initial crack propagation in discontinuously whisker reinforced aluminum metal matrix composites was investigated. Care was taken to allow direct comparison of fracture toughness values utilizing differing sample configurations and orientations, holding all materials variables constant, e.g., extrusion ration, heat treatment, and chemistry.

  1. Fracture criteria for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Rack, H. J.; Goree, J. G.; Albritton, J.; Ratnaparkhi, P.

    1988-01-01

    Summarized is the progress achieved during the period September 16, 1987 to August 15, l988 on NASA Grant NAG1-724, Fracture Criteria for Discontinuously Reinforced Metal Matrix Composites. Appended are copies of three manuscripts prepared under NASA funding during the performance period.

  2. Design Guide for glass fiber reinforced metal pressure vessel

    NASA Technical Reports Server (NTRS)

    Landes, R. E.

    1973-01-01

    Design Guide has been prepared for pressure vessel engineers concerned with specific glass fiber reinforced metal tank design or general tank tradeoff study. Design philosophy, general equations, and curves are provided for safelife design of tanks operating under anticipated space shuttle service conditions.

  3. Large-scale carbon fiber tests

    NASA Technical Reports Server (NTRS)

    Pride, R. A.

    1980-01-01

    A realistic release of carbon fibers was established by burning a minimum of 45 kg of carbon fiber composite aircraft structural components in each of five large scale, outdoor aviation jet fuel fire tests. This release was quantified by several independent assessments with various instruments developed specifically for these tests. The most likely values for the mass of single carbon fibers released ranged from 0.2 percent of the initial mass of carbon fiber for the source tests (zero wind velocity) to a maximum of 0.6 percent of the initial carbon fiber mass for dissemination tests (5 to 6 m/s wind velocity). Mean fiber lengths for fibers greater than 1 mm in length ranged from 2.5 to 3.5 mm. Mean diameters ranged from 3.6 to 5.3 micrometers which was indicative of significant oxidation. Footprints of downwind dissemination of the fire released fibers were measured to 19.1 km from the fire.

  4. Interfacial Microstructure and Enhanced Mechanical Properties of Carbon Fiber Composites Caused by Growing Generation 1-4 Dendritic Poly(amidoamine) on a Fiber Surface.

    PubMed

    Gao, Bo; Zhang, Ruliang; Gao, Fucheng; He, Maoshuai; Wang, Chengguo; Liu, Lei; Zhao, Lifen; Cui, Hongzhi

    2016-08-23

    In an attempt to improve the mechanical properties of carbon fiber composites, propagation of poly(amidoamine) (PAMAM) dendrimers by in situ polymerization on a carbon fiber surface was performed. During polymerization processes, PAMAM was grafted on carbon fiber by repeated Michael addition and amidation reactions. The changes in surface microstructure and the chemical composition of carbon fibers before and after modification were investigated by atomic force microscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy. All the results indicated that PAMAM was successfully grown on the carbon fiber surface. Such propagation could significantly increase the surface roughness and introduce sufficient polar groups onto the carbon fiber surface, enhancing the surface wettability of carbon fiber. The fractured surface of carbon fiber-reinforced composites showed a great enhancement of interfacial adhesion. Compared with those of desized fiber composites, the interlaminar shear strength and interfacial shear strength of PAMAM/fiber-reinforced composites showed increases of 55.49 and 110.94%, respectively. PMID:27472250

  5. Epoxy/Glass and Polyimide (LaRC(TradeMark) PETI-8)/Carbon Fiber Metal Laminates Made by the VARTM Process

    NASA Technical Reports Server (NTRS)

    Cano, Roberto J.; Loos, Alfred C.; Jensen, Brian J.; Britton, Sean M.; Tuncol, Goker; Long, Kai

    2010-01-01

    Recent work at NASA Langley Research Center (LaRC) has concentrated on developing new polyimide resin systems for advanced aerospace applications that can be processed without the use of an autoclave. Polyimide composites are very attractive for applications that require a high strength to weight ratio and thermal stability. Vacuum assisted resin transfer molding (VARTM) has shown the potential to reduce the manufacturing cost of composite structures. Fiber metal laminates (FML) made via this process with aluminum, glass fabric, and epoxy resins have been previously fabricated at LaRC. In this work, the VARTM process has been refined for epoxy/glass FMLs and extended to the fabrication of FM Ls with titanium/carbon fabric layers and a polyimide system developed at NASA, LARC(TradeMark) PETI-8. Resin flow pathways were introduced into the titanium foils to aid the infiltration of the polyimide resin. Injection temperatures in the range of 250-280 C were required to achieve the necessary VARTM viscosities (<10 Poise). Laminate quality and initial mechanical properties will be presented.

  6. Process Optimization of Bismaleimide (BMI) Resin Infused Carbon Fiber Composite

    NASA Technical Reports Server (NTRS)

    Ehrlich, Joshua W.; Tate, LaNetra C.; Cox, Sarah B.; Taylor, Brian J.; Wright, M. Clara; Faughnan, Patrick D.; Batterson, Lawrence M.; Caraccio, Anne J.; Sampson, Jeffery W.

    2013-01-01

    Engineers today are presented with the opportunity to design and build the next generation of space vehicles out of the lightest, strongest, and most durable materials available. Composites offer excellent structural characteristics and outstanding reliability in many forms that will be utilized in future aerospace applications including the Commercial Crew and Cargo Program and the Orion space capsule. NASA's Composites for Exploration (CoEx) project researches the various methods of manufacturing composite materials of different fiber characteristics while using proven infusion methods of different resin compositions. Development and testing on these different material combinations will provide engineers the opportunity to produce optimal material compounds for multidisciplinary applications. Through the CoEx project, engineers pursue the opportunity to research and develop repair patch procedures for damaged spacecraft. Working in conjunction with Raptor Resins Inc., NASA engineers are utilizing high flow liquid infusion molding practices to manufacture high-temperature composite parts comprised of intermediate modulus 7 (IM7) carbon fiber material. IM7 is a continuous, high-tensile strength composite with outstanding structural qualities such as high shear strength, tensile strength and modulus as well as excellent corrosion, creep, and fatigue resistance. IM7 carbon fiber, combined with existing thermoset and thermoplastic resin systems, can provide improvements in material strength reinforcement and deformation-resistant properties for high-temperature applications. Void analysis of the different layups of the IM7 material discovered the largest total void composition within the [ +45 , 90 , 90 , -45 ] composite panel. Tensile and compressional testing proved the highest mechanical strength was found in the [0 4] layup. This paper further investigates the infusion procedure of a low-cost/high-performance BMI resin into an IM7 carbon fiber material and the

  7. Hybrid solar cell on a carbon fiber.

    PubMed

    Grynko, Dmytro A; Fedoryak, Alexander N; Smertenko, Petro S; Dimitriev, Oleg P; Ogurtsov, Nikolay A; Pud, Alexander A

    2016-12-01

    In this work, a method to assemble nanoscale hybrid solar cells in the form of a brush of radially oriented CdS nanowire crystals around a single carbon fiber is demonstrated for the first time. A solar cell was assembled on a carbon fiber with a diameter of ~5-10 μm which served as a core electrode; inorganic CdS nanowire crystals and organic dye or polymer layers were successively deposited on the carbon fiber as active components resulting in a core-shell photovoltaic structure. Polymer, dye-sensitized, and inverted solar cells have been prepared and compared with their analogues made on the flat indium-tin oxide electrode.

  8. Hybrid solar cell on a carbon fiber.

    PubMed

    Grynko, Dmytro A; Fedoryak, Alexander N; Smertenko, Petro S; Dimitriev, Oleg P; Ogurtsov, Nikolay A; Pud, Alexander A

    2016-12-01

    In this work, a method to assemble nanoscale hybrid solar cells in the form of a brush of radially oriented CdS nanowire crystals around a single carbon fiber is demonstrated for the first time. A solar cell was assembled on a carbon fiber with a diameter of ~5-10 μm which served as a core electrode; inorganic CdS nanowire crystals and organic dye or polymer layers were successively deposited on the carbon fiber as active components resulting in a core-shell photovoltaic structure. Polymer, dye-sensitized, and inverted solar cells have been prepared and compared with their analogues made on the flat indium-tin oxide electrode. PMID:27216603

  9. Hybrid solar cell on a carbon fiber

    NASA Astrophysics Data System (ADS)

    Grynko, Dmytro A.; Fedoryak, Alexander N.; Smertenko, Petro S.; Dimitriev, Oleg P.; Ogurtsov, Nikolay A.; Pud, Alexander A.

    2016-05-01

    In this work, a method to assemble nanoscale hybrid solar cells in the form of a brush of radially oriented CdS nanowire crystals around a single carbon fiber is demonstrated for the first time. A solar cell was assembled on a carbon fiber with a diameter of ~5-10 μm which served as a core electrode; inorganic CdS nanowire crystals and organic dye or polymer layers were successively deposited on the carbon fiber as active components resulting in a core-shell photovoltaic structure. Polymer, dye-sensitized, and inverted solar cells have been prepared and compared with their analogues made on the flat indium-tin oxide electrode.

  10. Heat Treated Carbon Fiber Material Selection Database

    NASA Technical Reports Server (NTRS)

    Effinger, M.; Patel, B.; Koenig, J.

    2008-01-01

    Carbon fibers are used in a variety high temperature applications and materials. However, one limiting factor in their transition into additional applications is an understanding of their functional properties during component processing and function. The requirements on the fibers are governed by the nature of the materials and the environments in which they will be used. The current carbon fiber vendor literature is geared toward the polymeric composite industry and not the ceramic composite industry. Thus, selection of carbon fibers is difficult, since their properties change as a function of heat treatment, processing or component operational temperature, which ever is greatest. To enable proper decisions to be made, a program was established wherein multiple fibers were selected and heat treated at different temperatures. The fibers were then examined for their physical and mechanical properties which are reported herein.

  11. Study and modification of the reactivity of carbon fibers

    NASA Technical Reports Server (NTRS)

    Walker, P. L., Jr.; Ismail, I. M.; Mahajan, O. P.; Eapen, T. A.

    1980-01-01

    The reactivity to air of polyactylonitrile-based carbon fiber cloth was enhanced by the addition of metals to the cloth. The cloth was oxidized in 54 wt% nitric acid in order to increase the surface area of the cloth and to add carbonyl groups to the surface. Metal addition was then achieved by soaking the cloth in metal acetate solution to effect exchange between the metal carbon and hydrogen on the carbonyl groups. The addition of potassium, sodium, calcium and barium enhanced fiber cloth reactivity to air at 573 K. Extended studies using potassium addition showed that success in enhancing fiber cloth reactivity to air depends on: extent of cloth oxidation in nitric acid, time of exchange in potassium acetate solution and the thoroughness of removing metal acetate from the fiber pore structure following exchange. Cloth reactivity increases essentially linearly with increase in potassium addition via exchange.

  12. Carbon-Fiber Brush Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Knowles, Timothy R.

    2004-01-01

    Velvetlike and brushlike pads of carbon fibers have been proposed for use as mechanically compliant, highly thermally conductive interfaces for transferring heat. A pad of this type would be formed by attaching short carbon fibers to either or both of two objects that one desires to place in thermal contact with each other. The purpose of using a thermal-contact pad of this or any other type is to reduce the thermal resistance of an interface between a heat source and a heat sink.

  13. Effects of carbon fibers on consumer products

    NASA Technical Reports Server (NTRS)

    Wise, R. A.; Lovett, C. D.

    1980-01-01

    The potential effects of carbon fibers on consumer products such as dishwashers, microwave ovens, and smoke detectors were investigated. The investigation was divided into two categories to determine the potential faults and hazards that could occur if fibers should enter the electrical circuits of the selected appliances. The categories were a fault analysis and a hazard analysis. Hazards considered were fire, flood, physical harm, explosion, and electrical shock. Electrical shock was found to be a possible occurrence related to carbon fibers. Faults were considered to be any effect on the performance of an appliance which would result in complaint or require service action.

  14. Three-dimensional carbon fibers and method and apparatus for their production

    DOEpatents

    Muradov, Nazim Z.

    2012-02-21

    This invention relates to novel three-dimensional (3D) carbon fibers which are original (or primary) carbon fibers (OCF) with secondary carbon filaments (SCF) grown thereon, and, if desired, tertiary carbon filaments (TCF) are grown from the surface of SCF forming a filamentous carbon network with high surface area. The methods and apparatus are provided for growing SCF on the OCF by thermal decomposition of carbonaceous gases (CG) over the hot surface of the OCF without use of metal-based catalysts. The thickness and length of SCF can be controlled by varying operational conditions of the process, e.g., the nature of CG, temperature, residence time, etc. The optional activation step enables one to produce 3D activated carbon fibers with high surface area. The method and apparatus are provided for growing TCF on the SCF by thermal decomposition of carbonaceous gases over the hot surface of the SCF using metal catalyst particles.

  15. Thermal Properties of Hybrid Carbon Nanotube/Carbon Fiber Polymer

    NASA Technical Reports Server (NTRS)

    Kang, Jin Ho; Cano, Roberto J.; Luong, Hoa; Ratcliffe, James G.; Grimsley, Brian W.; Siochi, Emilie J.

    2016-01-01

    Carbon fiber reinforced polymer (CFRP) composites possess many advantages for aircraft structures over conventional aluminum alloys: light weight, higher strength- and stiffness-to-weight ratio, and low life-cycle maintenance costs. However, the relatively low thermal and electrical conductivities of CFRP composites are deficient in providing structural safety under certain operational conditions such as lightning strikes. One possible solution to these issues is to interleave carbon nanotube (CNT) sheets between conventional carbon fiber (CF) composite layers. However, the thermal and electrical properties of the orthotropic hybrid CNT/CF composites have not been fully understood. In this study, hybrid CNT/CF polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel (Registered Trademark) IM7/8852 prepreg. The CNT sheets were infused with a 5% solution of a compatible epoxy resin prior to composite fabrication. Orthotropic thermal and electrical conductivities of the hybrid polymer composites were evaluated. The interleaved CNT sheets improved the in-plane thermal conductivity of the hybrid composite laminates by about 400% and the electrical conductivity by about 3 orders of magnitude.

  16. Multifunctional Hybrid Carbon Nanotube/Carbon Fiber Polymer Composites

    NASA Technical Reports Server (NTRS)

    Kang, Jin Ho; Cano, Roberto J.; Ratcliffe, James G.; Luong, Hoa; Grimsley, Brian W.; Siochi, Emilie J.

    2016-01-01

    For aircraft primary structures, carbon fiber reinforced polymer (CFRP) composites possess many advantages over conventional aluminum alloys due to their light weight, higher strengthand stiffness-to-weight ratio, and low life-cycle maintenance costs. However, the relatively low electrical and thermal conductivities of CFRP composites fail to provide structural safety in certain operational conditions such as lightning strikes. Despite several attempts to solve these issues with the addition of carbon nanotubes (CNT) into polymer matrices, and/or by interleaving CNT sheets between conventional carbon fiber (CF) composite layers, there are still interfacial problems that exist between CNTs (or CF) and the resin. In this study, hybrid CNT/CF polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel® IM7/8852 prepreg. Resin concentrations from 1 wt% to 50 wt% were used to infuse the CNT sheets prior to composite fabrication. The interlaminar properties of the resulting hybrid composites were characterized by mode I and II fracture toughness testing (double cantilever beam and end-notched flexure test). Fractographical analysis was performed to study the effect of resin concentration. In addition, multi-directional physical properties like thermal conductivity of the orthotropic hybrid polymer composite were evaluated. Interleaving CNT sheets significantly improved the in-plane (axial and perpendicular direction of CF alignment) thermal conductivity of the hybrid composite laminates by 50 - 400%.

  17. The Tensile Behavior of High-Strength Carbon Fibers.

    PubMed

    Langston, Tye

    2016-08-01

    Carbon fibers exhibit exceptional properties such as high stiffness and specific strength, making them excellent reinforcements for composite materials. However, it is difficult to directly measure their tensile properties and estimates are often obtained by tensioning fiber bundles or composites. While these macro scale tests are informative for composite design, their results differ from that of direct testing of individual fibers. Furthermore, carbon filament strength also depends on other variables, including the test length, actual fiber diameter, and material flaw distribution. Single fiber tensile testing was performed on high-strength carbon fibers to determine the load and strain at failure. Scanning electron microscopy was also conducted to evaluate the fiber surface morphology and precisely measure each fiber's diameter. Fiber strength was found to depend on the test gage length and in an effort to better understand the overall expected performance of these fibers at various lengths, statistical weak link scaling was performed. In addition, the true Young's modulus was also determined by taking the system compliance into account. It was found that all properties (tensile strength, strain to failure, and Young's modulus) matched very well with the manufacturers' reported values at 20 mm gage lengths, but deviated significantly at other lengths.

  18. The Tensile Behavior of High-Strength Carbon Fibers.

    PubMed

    Langston, Tye

    2016-08-01

    Carbon fibers exhibit exceptional properties such as high stiffness and specific strength, making them excellent reinforcements for composite materials. However, it is difficult to directly measure their tensile properties and estimates are often obtained by tensioning fiber bundles or composites. While these macro scale tests are informative for composite design, their results differ from that of direct testing of individual fibers. Furthermore, carbon filament strength also depends on other variables, including the test length, actual fiber diameter, and material flaw distribution. Single fiber tensile testing was performed on high-strength carbon fibers to determine the load and strain at failure. Scanning electron microscopy was also conducted to evaluate the fiber surface morphology and precisely measure each fiber's diameter. Fiber strength was found to depend on the test gage length and in an effort to better understand the overall expected performance of these fibers at various lengths, statistical weak link scaling was performed. In addition, the true Young's modulus was also determined by taking the system compliance into account. It was found that all properties (tensile strength, strain to failure, and Young's modulus) matched very well with the manufacturers' reported values at 20 mm gage lengths, but deviated significantly at other lengths. PMID:27278219

  19. Friction Behaviour of Polymeric Composite Materials Mixed with Carbon Fibers Having Different Orientations Layout

    NASA Astrophysics Data System (ADS)

    Caliman, R.

    2016-06-01

    This paper presents a study of the friction properties of polymeric composite materials reinforced with unidirectional carbon fibers having different stratified structure. So, the composites are complex and versatile materials but their behaviour in practice is not fully studied. For instance, these polymeric composite materials mixed with carbon fibers after being investigated in terms of wear, did not elucidate the effect of fiber orientation on wear properties. Is therefore necessary to investigate the effect of carbon fibers orientation on the friction-wear properties of the reinforced composite materials tested to abrasive and adhesive friction. Research work has been done with unidirectional composite materials having overlap 18 successive layers made from a polymeric resine and 60% of carbon fibers. The stratified structure was obtained by compressing multiple pre-impregnated strips, positioned manually. During this experimental work, three types of test samples were investigated: parallel, normal and anti-parallel, taking in consideration the carbon fibre orientation with respect to the sliding direction. The friction coefficient is computed function to the friction load and loading value. Also, the specific wear rate was calculated according to: the mass loss, density, the normal contact surface, the sliding distance and load rating.

  20. The assessment of metal fiber reinforced polymeric composites

    NASA Technical Reports Server (NTRS)

    Chung, Wenchiang R.

    1990-01-01

    Because of their low cost, excellent electrical conductivity, high specific strength (strength/density), and high specific modulus (modulus/density) short metal fiber reinforced composites have enjoyed a widespread use in many critical applications such as automotive industry, aircraft manufacturing, national defense, and space technology. However, little data has been found in the study of short metal fibrous composites. Optimum fiber concentration in a resin matrix and fiber aspect ratio (length-to-diameter ratio) are often not available to a user. Stress concentration at short fiber ends is the other concern when the composite is applied to a load-bearing application. Fracture in such composites where the damage will be initiated or accumulated is usually difficult to be determined. An experimental investigation is therefore carefully designed and undertaken to systematically evaluate the mechanical properties as well as electrical properties. Inconel 601 (nickel based) metal fiber with a diameter of eight microns is used to reinforce commercially available thermoset polyester resin. Mechanical testing such as tensile, impact, and flexure tests along with electrical conductivity measurements is conducted to study the feasibility of using such composites. The advantages and limitations of applying chopped metal fiber reinforced polymeric composites are also discussed.

  1. The transport properties of activated carbon fibers

    SciTech Connect

    di Vittorio, S.L. . Dept. of Materials Science and Engineering); Dresselhaus, M.S. . Dept. of Electrical Engineering and Computer Science Massachusetts Inst. of Tech., Cambridge, MA . Dept. of Physics); Endo, M. . Dept. of Electrical Engineering); Issi, J-P.; Piraux, L.

    1990-07-01

    The transport properties of activated isotropic pitch-based carbon fibers with surface area 1000 m{sup 2}/g have been investigated. We report preliminary results on the electrical conductivity, the magnetoresistance, the thermal conductivity and the thermopower of these fibers as a function of temperature. Comparisons are made to transport properties of other disordered carbons. 19 refs., 4 figs.

  2. Characterization of electrospun lignin based carbon fibers

    NASA Astrophysics Data System (ADS)

    Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri

    2015-05-01

    The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 - 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems.

  3. Risk methodology overview. [for carbon fiber release

    NASA Technical Reports Server (NTRS)

    Credeur, K. R.

    1979-01-01

    Some considerations of risk estimation, how risk is measured, and how risk analysis decisions are made are discussed. Specific problems of carbon fiber release are discussed by reviewing the objective, describing the main elements, and giving an example of the risk logic and outputs.

  4. Effects of heat treatment on carbon fibers

    NASA Technical Reports Server (NTRS)

    Brown, D. Kyle; Phillips, Wayne M.

    1990-01-01

    Commercially produced carbon fibers were heat treated to graphitization temperatures. The fibers were characterized for mechanical and physical properties, including density, D0002 spacing, strength, and modulus in both the 'as received' and heat treated conditions. Mechanical property changes were correlated with the physical property changes in the fibers.

  5. The Transport Properties of Activated Carbon Fibers

    DOE R&D Accomplishments Database

    di Vittorio, S. L.; Dresselhaus, M. S.; Endo, M.; Issi, J-P.; Piraux, L.

    1990-07-01

    The transport properties of activated isotropic pitch-based carbon fibers with surface area 1000 m{sup 2}/g have been investigated. We report preliminary results on the electrical conductivity, the magnetoresistance, the thermal conductivity and the thermopower of these fibers as a function of temperature. Comparisons are made to transport properties of other disordered carbons.

  6. Interfacial engineering of the interphase between carbon fibers and vinyl ester resin

    NASA Astrophysics Data System (ADS)

    Xu, Lanhong

    Vinyl ester resins have been extensively used for the manufacture of low cost high performance composites. Carbon fibers are important reinforcement materials. The use of vinyl ester composites reinforced with carbon fibers requires an improvement in the fiber/matrix adhesion levels. The objectives of this study were to gain an understanding of the factors controlling interfacial adhesion between carbon fibers and vinyl ester resin; to model the contributions of the factors controlling fiber/matrix adhesion; and to provide an engineered and optimized interface between carbon fiber and vinyl ester for tailoring structurally efficient carbon fiber/vinyl ester composites. This work consists of three parts. Part I. A partially cross-linked DGEBA epoxy polymer sizing placed onto carbon fiber surface was found to be a beneficial interphase between the carbon fiber and vinyl ester resin resulting in an increase in fiber-matrix adhesion. The adhesion was evaluated as interfacial shear strength (IFSS) with micro-indentation. Nano-indentation and nano-scratch technique were used to investigate the gradient between this epoxy sizing and vinyl ester resin. An optimized thickness of this sizing was found and the mechanism by which this sizing improved adhesion was also investigated. A set of 2-D non-linear finite element models was set up for simulation of the micro-indentation process and consistent results were found between the experimental data and numerical results. It was found that the epoxy sizing formed more chemical bonds with the surface of the carbon fiber reinforcement and an interpenetrating interphase with the vinyl ester resin. The resulting interphase between vinyl ester matrix and epoxy sizing reduced the residual stress caused by the volume shrinkage of the vinyl ester after curing. Part II. Since it is known that the carbon fiber surface can interfere with the vinyl ester polymerization, the effects of preferential adsorption of the catalysts and styrene on

  7. Characterization of adhesion at carbon fiber-fluorinated epoxy interface and effect of environmental degradation

    NASA Astrophysics Data System (ADS)

    Dasgupta, Suman

    2011-12-01

    Carbon fiber reinforced polymers are excellent candidates for aerospace, automobile and other mobile applications due to their high specific strength and modulus. The most prominent aerospace application of carbon fiber composites in recent times is the Boeing 787 Dreamliner, which is the world's first major commercial airliner to extensively use composite materials. The critical issue, which needs to be addressed hereby, is long-term safety. Hence, long-term durability of composite materials in such applications becomes a point of concern. Conventional polymer matrices, such as thermosetting resins, which are used as matrix material in carbon fiber composites, are susceptible to degradation in the form of chemical corrosion, UV degradation and moisture, in severe environmental conditions. Fluorinated polymers offer a viable alternative as matrix material, due to their reduced susceptibility to environmental degradation. The epoxy system used in this study is fluorinated Tetra-glycidyl methylene di-aniline (6F-TGMDA), which was developed by polymer scientists at NASA Langley Research Center. The hydrophobic nature of this epoxy makes it a potential matrix material in aerospace applications. However, its compatibility in carbon fiber-reinforced composites remains to be investigated. This study aims to characterize the interfacial properties in carbon fiber reinforced fluorinated epoxy composites. Typical interfacial characterization parameters, like interfacial shear strength, estimated from the microbond test, proved to be inadequate in accurately estimating adhesion since it assumes a uniform distribution of stresses along the embedded fiber length. Also, it does not account for any residual stresses present at the interface, which might arise due to thermal expansion differences and Poisson's ratio differences of the fiber and matrix. Hence, an analytical approach, which calculates adhesion pressure at the interface, was adopted. This required determination of

  8. Experimental and analytical studies for the NASA carbon fiber risk assessment

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Various experimental and analytical studies performed for the NASA carbon fiber risk assessment program are described with emphasis on carbon fiber characteristics, sensitivity of electrical equipment and components to shorting or arcing by carbon fibers, attenuation effect of carbon fibers on aircraft landing aids, impact of carbon fibers on industrial facilities. A simple method of estimating damage from airborne carbon fibers is presented.

  9. Vapor grown carbon fiber for space thermal management systems

    NASA Technical Reports Server (NTRS)

    Lake, Max L.; Hickok, J. Kyle; Brito, Karren K.; Begg, Lester L.

    1990-01-01

    Research that uses a novel, highly graphitic, vapor grown carbon fiber (VGCF) to fabricate composites for thermal management applications is described. These VGCF/Carbon composites have shown a specific thermal conductivity with values of twenty-to-ten times that of copper in the 500-900 K temperature range needed for waste heat management. It is concluded that development of this high specific thermal conductivity composite for thermal radiator panels will provide the foundation for a reevaluation of space power designs heretofore limited by the mass of waste heat dissipation systems. Further, it is suggested that through optimization of fiber handling and composite processing, thermal conductivities exceeding 1000 W/m-K (at 300 K) are achievable in composites reinforced with VGCF.

  10. Radiation effects on epoxy/carbon-fiber composite

    NASA Astrophysics Data System (ADS)

    Hoffman, E. N.; Skidmore, T. E.

    2009-07-01

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 0.5, 1.0, and 2.0 MGy. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using Fourier transform infra-red spectroscopy and differential scanning calorimetry for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and spectroscopy results with increasing gamma irradiation. The results quantify the changes in the epoxy within the composite as a result of exposure to gamma radiation at doses relevant to service.

  11. Development and Characterization of Healable Carbon Fiber Composites with a Reversibly Cross Linked Polymer

    SciTech Connect

    Ghezzo, Fabrizia; Smith, David R.; Starr, Tatiana N.; Perram, Timothy; Starr, Anthony F.; Darlington, Thomas K.; Baldwin, Richard K.; Oldenburg, Steven J.

    2010-10-18

    Carbon fiber reinforced polymer (CFRP) laminates with remendable cross-linked polymeric matrices were fabricated using a modified resin transfer mold (RTM) technique. The healable composite resin, bis-maleimide tetrafuran (2MEP4F), was synthesized by mixing two monomers, furan (4F) and maleimide (2MEP), at elevated temperatures. The fast kinetic rate of the reaction of polymer constituents requires a fast injection of the healable resin into the carbon fiber preform. The polymer viscosity as a function of time and temperature was experimentally quantified in order to optimize the fabrication of the composite material and to guarantee a uniform flow of the resin through the reinforcement. The method was validated by characterizing the thermo-mechanical properties of the polymerized 2MEP4F. Additionally, the thermo-mechanical properties of the remendable CFRP material were studied.

  12. Thermoplastic coated carbon fibers for textile preforms

    NASA Technical Reports Server (NTRS)

    Allen, L. E.; Edie, D. D.; Lickfield, G. C.; Mccollum, J. R.

    1988-01-01

    A continuous process for producing prepreg from carbon fiber and thermoplastic matrix is described. After the tow has been spread using a pneumatic device, the process utilizes a fluidized bed to apply thermoplastic powder to the bundle. Finally, direct electrical heating of the coated fiber tow melts the polymer on the individual fibers, creating a uniform and extremely flexible prepreg. The efficiency of the process was evaluated during initial trials in which a thermoplastic polyimide, LaRC-TPI, was applied to T-300, 3K (3000 filament) carbon fiber tow. The physical properties of unidirectional composite specimens fabricated from this prepreg were measured, and the matrix uniformity and void content of the samples was determined. The results of these evaluations are detailed and discussed.

  13. Carbon fiber manufacturing via plasma technology

    DOEpatents

    Paulauskas, Felix L.; Yarborough, Kenneth D.; Meek, Thomas T.

    2002-01-01

    The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

  14. Surface characterization of carbon fiber polymer composites and aluminum alloys after laser interference structuring

    DOE PAGES

    Sabau, Adrian S.; Greer, Clayton M.; Chen, Jian; Warren, Charles David; Daniel, Claus

    2016-05-03

    Here, the increasing use of Carbon Fiber-reinforced Polymer matrix Composites (CFPC) and aluminum alloys as lightweight materials in the automotive and aerospace industries demands enhanced surface preparation and control of surface morphology prior to joining. In this study, surfaces of both composite and aluminum were prepared for joining using an Nd:YAG laser in a two-beam interference setup, enabling the (a) structuring of the AL 5182 surface, (b) removal of the resin layer on top of carbon fibers, and (c) structuring of the carbon fibers. CFPC specimens of T700S carbon fiber, Prepreg - T83 epoxy, 5 ply thick, 0/90o plaques weremore » used. The effect of laser fluence, scanning speed, and number of shots-per-spot was investigated on the removal rate of the resin without an excessive damage of the fibers. Optical micrographs, 3D imaging, and scanning electron microscope (SEM) imaging were used to study the effect of the laser processing on surface morphology.« less

  15. Anodization of carbon fibers on interfacial mechanical properties of epoxy matrix composites.

    PubMed

    Park, Soo-Jin; Chang, Yong-Hwan; Kim, Yeong-Cheol; Rhee, Kyong-Yop

    2010-01-01

    The influence of anodic oxidation on the mechanical interfacial properties of carbon-fiber-reinforced epoxy resin composites was investigated. The surface properties of the anodized carbon fibers were studied through the measurement of contact angles and through SEM, XPS, and FT-IR analyses. The mechanical interfacial properties of the composites were studied through measurements of interlaminar shear strength (ILSS), critical stress intensity factor (K(IC)), and critical strain energy release rate (G(IC)). It was shown that the surface functional groups containing oxygen on the anodized carbon fibers exert great effects on the surface energetics of fibers and the mechanical interfacial properties, e.g., ILSS, of the resulting composites. Contact angle measurements based on the wicking rate of a test liquid showed that anodic oxidation lead to an increase in the surface free energy of the carbon fibers, mainly in its specific (or polar) component. In terms of surface energetics, it was found that wetting played an important role in increasing the degree of adhesion at interfaces between the fibers and the resin matrices of the composites. PMID:20352820

  16. Surface Characterization of Carbon Fiber Polymer Composites and Aluminum Alloys After Laser Interference Structuring

    NASA Astrophysics Data System (ADS)

    Sabau, Adrian S.; Greer, Clayton M.; Chen, Jian; Warren, Charles D.; Daniel, Claus

    2016-07-01

    The increasing use of carbon fiber-reinforced polymer matrix composites (CFPC) and aluminum alloys as lightweight materials in the automotive and aerospace industries demands enhanced surface preparation and control of surface morphology prior to joining. In this study, surfaces of both composite and aluminum were prepared for joining using an Nd:YAG laser in a two-beam interference setup, enabling the (1) structuring of the AL 5182 surface, (2) removal of the resin layer on top of carbon fibers, and (3) structuring of the carbon fibers. CFPC specimens of T700S carbon fiber, Prepreg—T83 epoxy, 5 ply thick, 0°/90° plaques were used. The effects of laser fluence, scanning speed, and number of shots-per-spot were investigated on the removal rate of the resin without an excessive damage of the fibers. Optical micrographs, 3D imaging, and scanning electron microscope imaging were used to study the effect of the laser processing on the surface morphology. It was found that an effective resin ablation and a low density of broken fibers for CFPC specimens was attained using laser fluences of 1-2 J/cm2 and number of 2-4 pulses per spot. A relatively large area of periodic line structures due to energy interference were formed on the aluminum surface at laser fluences of 12 J/cm2 and number of 4-6 pulses per spot.

  17. Strain measurements on concrete beam and carbon fiber cable with distributed optical fiber Bragg grating sensors

    NASA Astrophysics Data System (ADS)

    Nellen, Philipp M.; Bronnimann, Rolf; Sennhauser, Urs J.; Askins, Charles G.; Putnam, Martin A.

    1996-09-01

    We report on civil engineering applications of wavelength multiplexed optical fiber Bragg grating arrays directly produced on the draw tower for testing and surveying advanced structures and materials such as carbon fiber reinforced concrete elements and prestressing cables. We equipped a 6 by 0.9 by 0.5 m concrete beam, which was reinforced with carbon fiber reinforced epoxy laminates, and a 7-m long prestressing carbon fiber cable made of seven twisted strands, with optical fiber Bragg grating sensors. Static strains up to 8000 micrometers/m and dynamic strains up to 1200 micrometers/m were measured with a Michelson interferometer used as Fourier spectrometer with a resolution of about 10 micrometers/m for all sensors. Comparative measurements with electrical resistance strain gauges were in good agreement with the fiber optical results. We installed the fiber sensors in two different arrangements: some Bragg grating array elements measured local strain while others were applied in an extensometric configuration to measure moderate strain over a base length of 0.1 to 1 m.

  18. Graphene nanoribbons as an advanced precursor for making carbon fiber.

    PubMed

    Xiang, Changsheng; Behabtu, Natnael; Liu, Yaodong; Chae, Han Gi; Young, Colin C; Genorio, Bostjan; Tsentalovich, Dmitri E; Zhang, Chenguang; Kosynkin, Dmitry V; Lomeda, Jay R; Hwang, Chih-Chau; Kumar, Satish; Pasquali, Matteo; Tour, James M

    2013-02-26

    Graphene oxide nanoribbons (GONRs) and chemically reduced graphene nanoribbons (crGNRs) were dispersed at high concentrations in chlorosulfonic acid to form anisotropic liquid crystal phases. The liquid crystal solutions were spun directly into hundreds of meters of continuous macroscopic fibers. The relationship of fiber morphology to coagulation bath conditions was studied. The effects of colloid concentration, annealing temperature, spinning air gap, and pretension during annealing on the fibers' performance were also investigated. Heat treatment of the as-spun GONR fibers at 1500 °C produced thermally reduced graphene nanoribbon (trGNR) fibers with a tensile strength of 378 MPa, Young's modulus of 36.2 GPa, and electrical conductivity of 285 S/cm, which is considerably higher than that in other reported graphene-derived fibers. This better trGNR fiber performance was due to the air gap spinning and annealing with pretension that produced higher molecular alignment within the fibers, as determined by X-ray diffraction and scanning electron microscopy. The specific modulus of trGNR fibers is higher than that of the commercial general purpose carbon fibers and commonly used metals such as Al, Cu, and steel. The properties of trGNR fibers can be further improved by optimizing the spinning conditions with higher draw ratio, annealing conditions with higher pretensions, and using longer flake GONRs. This technique is a new high-carbon-yield approach to make the next generation carbon fibers based on solution-based liquid crystal phase spinning. PMID:23339339

  19. Graphene nanoribbons as an advanced precursor for making carbon fiber.

    PubMed

    Xiang, Changsheng; Behabtu, Natnael; Liu, Yaodong; Chae, Han Gi; Young, Colin C; Genorio, Bostjan; Tsentalovich, Dmitri E; Zhang, Chenguang; Kosynkin, Dmitry V; Lomeda, Jay R; Hwang, Chih-Chau; Kumar, Satish; Pasquali, Matteo; Tour, James M

    2013-02-26

    Graphene oxide nanoribbons (GONRs) and chemically reduced graphene nanoribbons (crGNRs) were dispersed at high concentrations in chlorosulfonic acid to form anisotropic liquid crystal phases. The liquid crystal solutions were spun directly into hundreds of meters of continuous macroscopic fibers. The relationship of fiber morphology to coagulation bath conditions was studied. The effects of colloid concentration, annealing temperature, spinning air gap, and pretension during annealing on the fibers' performance were also investigated. Heat treatment of the as-spun GONR fibers at 1500 °C produced thermally reduced graphene nanoribbon (trGNR) fibers with a tensile strength of 378 MPa, Young's modulus of 36.2 GPa, and electrical conductivity of 285 S/cm, which is considerably higher than that in other reported graphene-derived fibers. This better trGNR fiber performance was due to the air gap spinning and annealing with pretension that produced higher molecular alignment within the fibers, as determined by X-ray diffraction and scanning electron microscopy. The specific modulus of trGNR fibers is higher than that of the commercial general purpose carbon fibers and commonly used metals such as Al, Cu, and steel. The properties of trGNR fibers can be further improved by optimizing the spinning conditions with higher draw ratio, annealing conditions with higher pretensions, and using longer flake GONRs. This technique is a new high-carbon-yield approach to make the next generation carbon fibers based on solution-based liquid crystal phase spinning.

  20. Adhesion of preceramic inorganic polymer coatings to carbon fibers

    SciTech Connect

    Chaudhry, T.M.; Drzal, L.T.; Ho, H.; Laine, R.

    1996-12-31

    To determine whether the preceramic inorganic polymer coating can provide not only the thermal oxidative protection during both processing and use in metal matrix composites or ceramic matrix composites but also the appropriate composite properties, it is desirable to know how and at what point in the thermal processing cycle the coating-carbon fiber interface undergoes changes that affect the interfacial adhesion and failure mode. Also, it is important to identify the locus of interfacial failure i.e. between fiber and coating or between coating and matrix. This work is directed at determining the interfacial changes and the locus of failure in order to optimize both the coating chemistry and the conversion process. The characteristics of the benchmark interface coating material, silicon oxycarbide, SiO{sub x}C{sub y} or black glass have been studied. SiO{sub x}C{sub y} was chosen because (1) SiO{sub x}C{sub y} is amorphous, (2) it is possible to prepare very well-defined materials, where the chemistry and the evolution of the material with time and temperature are known in detail, and (3) SiO{sub x}C{sub y} is a matrix material used in commercial composites. It has been shown that these coatings are effective in increasing the oxidation resistance of the carbon fibers themselves.

  1. Characterization of electrospun lignin based carbon fibers

    SciTech Connect

    Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri

    2015-05-22

    The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 – 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems.

  2. Performance Enhancement Using Selective Reinforcement for Metallic Single- and Multi-Pin Loaded Holes

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.; Seshadri, Banavara R.

    2005-01-01

    An analysis based investigation of aluminum with metal matrix composite selectively reinforced single- and multi-hole specimens was performed and their results compared with results from geometrically comparable non-reinforced specimens. All reinforced specimens exhibited a significant increase in performance. Performance increase of up to 170 percent was achieved. Specimen failure modes were consistent with results from reinforced polymeric matrix composite specimens. Localized reinforcement application (circular) proved as effective as a broader area (strip) reinforcement. Also, selective reinforcement is an excellent method of increasing the performance of multi-hole specimens.

  3. Designing the Structure of Carbon Fibers for Optimal Mechanical Properties

    SciTech Connect

    Ozcan, Soydan; Vautard, Frederic; Naskar, Amit K

    2014-01-01

    Carbon fiber manufacturing follows generic processing steps: formation of thermoplastic fibers, stabilization, and carbonization. The final structures and end properties of the carbon fiber can differ significantly depending on the precursor chemistry and the associated processing sciences. Polyacrylonitrile (PAN) and mesophase pitch are the predominant precursors used in the production of carbon fibers. PAN-based carbon fibers consist of nanocrystalline graphitic domains typically 1.5 5 nm in size surrounded by amorphous carbon; in contrast, pitch-based carbon fibers are 10 50 nm crystallites with the graphitic (002) planes mostly aligned parallel to the fiber axis. It has been seen that the skin core structure of PAN-based carbon fibers plays a significant role in their mechanical properties. Designing a more homogenous carbon fiber microstructure by controlling the starting polymer and process parameters results in a different set of tensile strengths and elastic moduli. In this study the microstructural defect distribution (0.1 200 nm), measured by small-angle X-ray scattering, was shown to be directly related to the tensile strength of the carbon fibers. Here the formation of carbon structures from various polymer precursors is reviewed. Such a comprehensive understanding offers the opportunity to design carbon fiber microstructures with improved properties and to ultimately create new types of carbon fibers from alternative precursors at reduced cost.

  4. Effect of Reinforcement Architecture on Fracture of Selectively Reinforced Metallic Compact Tension Specimens

    NASA Technical Reports Server (NTRS)

    Abada, Christopher H.; Farley, Gary L.; Hyer, Michael W.

    2006-01-01

    A computer-based parametric study of the effect of reinforcement architectures on fracture response of aluminum compact-tension (CT) specimens is performed. Eleven different reinforcement architectures consisting of rectangular and triangular cross-section reinforcements were evaluated. Reinforced specimens produced between 13 and 28 percent higher fracture load than achieved with the non-reinforced case. Reinforcements with blunt leading edges (rectangular reinforcements) exhibited superior performance relative to the triangular reinforcements with sharp leading edges. Relative to the rectangular reinforcements, the most important architectural feature was reinforcement thickness. At failure, the reinforcements carried between 58 and 85 percent of the load applied to the specimen, suggesting that there is considerable load transfer between the base material and the reinforcement.

  5. Glass Fiber Reinforced Metal Pressure Vessel Design Guide

    NASA Technical Reports Server (NTRS)

    Landes, R. E.

    1972-01-01

    The Engineering Guide presents curves and general equations for safelife design of lightweight glass fiber reinforced (GFR) metal pressure vessels operating under anticipated Space Shuttle service conditions. The high composite vessel weight efficiency is shown to be relatively insensitive to shape, providing increased flexibility to designers establishing spacecraft configurations. Spheres, oblate speroids, and cylinders constructed of GFR Inconel X-750, 2219-T62 aluminum, and cryoformed 301 stainless steel are covered; design parameters and performance efficiencies for each configuration are compared at ambient and cryogenic temperature for an operating pressure range of 690 to 2760 N/sq cm (1000 to 4000 psi). Design variables are presented as a function of metal shell operating to sizing (proof) stress ratios for use with fracture mechanics data generated under a separate task of this program.

  6. Multifunctional structural supercapacitor composites based on carbon aerogel modified high performance carbon fiber fabric.

    PubMed

    Qian, Hui; Kucernak, Anthony R; Greenhalgh, Emile S; Bismarck, Alexander; Shaffer, Milo S P

    2013-07-10

    A novel multifunctional material has been designed to provide excellent mechanical properties while possessing a high electrochemical surface area suitable for electrochemical energy storage: structural carbon fiber fabrics are embedded in a continuous network of carbon aerogel (CAG) to form a coherent but porous monolith. The CAG-modification process was found to be scalable and to be compatible with a range of carbon fiber fabrics with different surface properties. The incorporation of CAG significantly increased the surface area of carbon fiber fabrics, and hence the electrochemical performance, by around 100-fold, resulting in a CAG-normalized specific electrode capacitance of around 62 F g(-1), determined by cyclic voltammetry in an aqueous electrolyte. Using an ionic liquid (IL) electrolyte, the estimated energy density increased from 0.003 to 1 Wh kg(-1), after introducing the CAG into the carbon fiber fabric. 'Proof-of-concept' multifunctional structural supercapacitor devices were fabricated using an IL-modified solid-state polymer electrolyte as a multifunctional matrix to provide both ionic transport and physical support for the primary fibers. Two CAG-impregnated carbon fabrics were sandwiched around an insulating separator to form a functioning structural electrochemical double layer capacitor composite. The CAG-modification not only improved the electrochemical surface area, but also reinforced the polymer matrix surrounding the primary fibers, leading to dramatic improvements in the matrix-dominated composite properties. Increases in in-plane shear strength and modulus, of up to 4.5-fold, were observed, demonstrating that CAG-modified structural carbon fiber fabrics have promise in both pure structural and multifunctional energy storage applications.

  7. Carbon Fiber Foam Composites and Methods for Making the Same

    NASA Technical Reports Server (NTRS)

    Leseman, Zayd Chad (Inventor); Atwater, Mark Andrew (Inventor); Phillips, Jonathan (Inventor)

    2014-01-01

    Exemplary embodiments provide methods and apparatus of forming fibrous carbon foams (FCFs). In one embodiment, FCFs can be formed by flowing a fuel rich gas mixture over a catalytic material and components to be encapsulated in a mold to form composite carbon fibers, each composite carbon fiber having a carbon phase grown to encapsulate the component in situ. The composite carbon fibers can be intertwined with one another to form FCFs having a geometry according to the mold.

  8. Carbon fiber production at low temperatures from polyacrylonitrile

    NASA Technical Reports Server (NTRS)

    Cagliostro, D. E.

    1980-01-01

    Recent safety considerations have sought to lower the electrical conductivity of carbon fibers. Carbon fibers produced from polyacrylonitrile at low carbonization temperatures (600-900 C) possess low electrical conductivity but do not possess adequate strength. Low-temperature processes are described which improve fiber strength but do not increase electrical conductivity substantially. The processes result in a carbon fiber with nearly twice the tensile strength compared to the old process. Process development and its effect on fiber properties are reported.

  9. A novel surface modification of carbon fiber for high-performance thermoplastic polyurethane composites

    NASA Astrophysics Data System (ADS)

    Zhang, Yuanyuan; Zhang, Yizhen; Liu, Yuan; Wang, Xinling; Yang, Bin

    2016-09-01

    Properties of carbon fiber (CF) reinforced composites depend largely on the interfacial bonding strength between fiber and the matrix. In the present work, CF was grafted by 4,4‧-diphenylmethane diisocyanate (MDI) molecules after electrochemical oxidation treatment. The existence of functional groups introduced to the fiber surface and the changes of surface roughness were confirmed by FTIR, AFM, XPS, SEM and Raman spectroscopy. To evaluate the possible applications of this surface modification of carbon fiber, we examined the mechanical properties as well as the friction and wear performance of pristine CF and MDI-CF reinforced thermoplastic polyurethane (TPU) composites with 5-30 wt.% fiber contents, and found that the mechanical properties of TPU composites were all significantly improved. It is remarkable that when fiber content was 30 wt.%, the tensile strength of TPU/MDI-CF was increased by 99.3%, which was greater than TPU/CF (53.2%), and the friction loss of TPU/MDI-CF was decreased by 49.09%. The results of DMA and SEM analysis indicated the positive effects of MDI modification on the interfacial bonding between fibers and matrix. We believed that this simple and effective method could be used to the development of surface modified carbon fiber for high-performance TPU.

  10. A novel carbon fiber based porous carbon monolith

    SciTech Connect

    Burchell, T.D.; Klett, J.W.; Weaver, C.E.

    1995-06-01

    A novel porous carbon material based on carbon fibers has been developed. The material, when activated, develops a significant micro- or mesopore volume dependent upon the carbon fiber type utilized (isotropic pitch or polyacrylonitrile). The materials will find applications in the field of fluid separations or as a catalyst support. Here, the manufacture and characterization of our porous carbon monoliths are described. A novel adsorbent carbon composite material has been developed comprising carbon fibers and a binder. The material, called carbon fiber composite molecular sieve (CFCMS), was developed through a joint research program between Oak Ridge National Laboratory (ORNL) and the University of Kentucky, Center for Applied Energy Research (UKCAER).

  11. Carbon fiber behavior in an enclosed volume

    NASA Technical Reports Server (NTRS)

    Harvey, M. C.

    1979-01-01

    Tests were performed to evaluate the behavior of single carbon fibers existing in an enclosed space such as a room of a building. Three general phenomena were explored: the concentration decay rate of a fiber-charged room, the degree of uniform mixing of fibers within a room, and the effects of fibers being redisseminated off deposition surfaces within a room. The results were required in understanding the ratio of total indoor fiber exposure to total outdoor fiber exposure, a quantity essential to risk analysis. Results indicate that decay rate is predictable within acceptable limits and that homogeneous mixing can always be assumed. Some factors of redissemination are identified and effects discussed.

  12. The potential for damage from the accidental release of conductive carbon fibers from aircraft composites

    NASA Technical Reports Server (NTRS)

    Bell, V. L.

    1980-01-01

    Carbon and graphite fibers are known to be electrically conductive. The rapidly accelerating use of carbon fibers as the reinforcement in filamentary composite materials brought up the possibility of accidental release of carbon fibers from the burning of crashed commercial airliners with carbon composite parts. Such release could conceivably cause widespread damage to electrical and electronic equipment. The experimental and analytical results of a comprehensive investigation of the various elements necessary to assess the extent of such potential damage in terms of annual expected costs and maximum losses at low probabilities of occurrence are presented. A review of NASA materials research program to provide alternate or modified composite materials to overcome any electrical hazards from the use of carbon composites in aircraft structures is described.

  13. Mechanical Properties, Surface Structure, and Morphology of Carbon Fibers Pre-heated for Liquid Aluminum Infiltration

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska S.; Kozera, Rafal; Singer, Robert F.; Boczkowska, Anna

    2016-04-01

    To efficiently produce carbon fiber-reinforced aluminum on a large scale, we developed a special high-pressure die casting process. Pre-heating of the fibers is crucial for successful infiltration. In this paper, the influence of heating carried out in industrial conditions on the mechanical properties of the fibers was investigated. Therefore, polyacrylonitrile-based high-tensile carbon fiber textiles were heated by infrared emitters in an argon-rich atmosphere to temperatures between 450 and 1400 °C. Single fiber tensile tests revealed a decrease in tensile strength and strain at fracture. Young's modulus was not affected. Scanning electron microscopy identified cavities on the fiber surface as the reason for the decrease in mechanical properties. They were caused by the attack of atmospheric oxygen. The atomic structure of the fibers did not change at any temperature, as x-ray diffraction confirmed. Based on these data, the pre-heating for the casting process can be optimized.

  14. Carbon fibers: Thermochemical recovery from advanced composite materials and activation to an adsorbent

    NASA Astrophysics Data System (ADS)

    Staley, Todd Andrew

    This research addresses an expanding waste disposal problem brought about by the increasing use of advanced composite materials, and the lack of technically and environmentally viable recycling methods for these materials. A thermochemical treatment process was developed and optimized for the recycling of advanced composite materials. Counter-current gasification was employed for the treatment of carbon fiber reinforced-epoxy resin composite wastes. These materials were treated, allowing the reclamation of the material's valuable components. As expected in gasification, the organic portion of the waste was thermochemically converted to a combustible gas with small amounts of organic compounds that were identified by GC/MS. These compounds were expected based on data in the literature. The composites contain 70% fiber reinforcement, and gasification yielded approximately 70% recovered fibers, representing nearly complete recovery of fibers from the waste. Through SEM and mechanical testing, the recovered carbon fibers were found to be structurally and mechanically intact, and amenable to re-use in a variety of applications, some of which were identified and tested. In addition, an application was developed for the carbon fiber component of the waste, as an activated carbon fiber adsorbent for the treatment of wastewaters. This novel class of adsorbent was found to have adsorption rates, for various organic molecules, up to a factor of ten times those of commercial granular activated carbon, and adsorption capacities similar to conventional activated carbons. Overall, the research addresses an existing environmental waste problem, employing a thermochemical technique to recycle and reclaim the waste. Components of the reclaimed waste material are then employed, after further modification, to address other existing and potential environmental waste problems.

  15. Creep behavior of tungsten fiber reinforced niobium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grobstein, T. L.

    1989-01-01

    Tungsten fiber reinforced niobium metal matrix composites were evaluated for use in space nuclear power conversion systems. The composite panels were fabricated using the arc-spray monotape technique at the NASA Lewis Research Center. The creep behavior of W/Nb composite material was determined at 1400 and 1500 K in vacuum over a wide range of applied loads. The time to reach 1 percent strain, the time to rupture, and the minimum creep rate were measured. The W/Nb composites exceeded the properties of monolithic niobium alloys significantly even when compared on a strength to density basis. The effect of fiber orientation on the creep strength also was evaluated. Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending on the fiber orientation relative to the stress axis. A relationship was found between the fiber orientation and the creep strength.

  16. Creep behavior of tungsten fiber reinforced niobium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni L.

    1992-01-01

    Tungsten fiber reinforced niobium metal matrix composites were evaluated for use in space nuclear power conversion systems. The composite panels were fabricated using the arc-spray monotape technique at the NASA Lewis Research Center. The creep behavior of W/Nb composite material was determined at 1400 and 1500 K in vacuum over a wide range of applied loads. The time to reach 1 percent strain, the time to rupture, and the minimum creep rate were measured. The W/Nb composites exceeded the properties of monolithic niobium alloys significantly even when compared creep strength also was evaluated. Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending the fiber orientation relative to the stress axis. A relationship was found between the fiber orientation and the creep strength.

  17. Carbon-fiber low-voltage electron guns

    SciTech Connect

    Drori, R.; Jerby, E.

    1995-12-31

    Carbon-fiber cathodes am used in cold electron-guns in our laboratory. They operate in low-voltage (< 10 kV) free-electron maser and cyclotron-resonance maser experiments. The paper presents I-V characteristics of various carbon-fiber electron-guns and show results of the corresponding maser experiments.

  18. Structure and growth process of vapor-grown carbon fibers

    NASA Technical Reports Server (NTRS)

    Koyama, T.; Endo, M.

    1983-01-01

    The structure, effect of heat, and growth process of vapor-grown carbon fibers are investigated. The growth process of the carbon fibers could be divided into three stages; nucleation, elongation, and thickening processes. Also, a multi-layered structure can be produced as well as graphitization.

  19. Preliminary experimental study of a carbon fiber array cathode

    NASA Astrophysics Data System (ADS)

    Li, An-kun; Fan, Yu-wei

    2016-08-01

    The preliminary experimental results of a carbon fiber array cathode for the magnetically insulated transmission line oscillator (MILO) operations are reported. When the diode voltage and diode current were 480 kV and 44 kA, respectively, high-power microwaves with a peak power of about 3 GW and a pulse duration of about 60 ns were obtained in a MILO device with the carbon fiber array cathode. The preliminary experimental results show that the shot-to-shot reproducibility of the diode current and the microwave power is stable until 700 shots. No obvious damage or deterioration can be observed in the carbon fiber surface morphology after 700 shots. Moreover, the cathode performance has no observable deterioration after 700 shots. In conclusion, the maintain-free lifetime of the carbon fiber array cathode is more than 700 shots. In this way, this carbon fiber array cathode offers a potential replacement for the existing velvet cathode.

  20. Deformation Behavior during Processing in Carbon Fiber Reinforced Plastics

    NASA Astrophysics Data System (ADS)

    Ogihara, Shinji; Kobayashi, Satoshi

    In this study, we manufacture the device for measuring the friction between the prepreg curing process and subjected to pull-out tests with it The prepreg used in this study is a unidirectional carbon/epoxy, produced by TORAY designation of T700SC/2592.When creating specimens 4-ply prepregs are prepared and laminated. The 2-ply prepregs in the middle are shifted 50mm. In order to measure the friction between the prepreg during the cure process, we simulate the environment in the autoclave in the device, and we experiment in pull-out test. Test environment simulating temperature and pressure. The speed of displacement should be calculated by coefficient of thermal expansions (CTE). By calculation, 0.05mm/min gives the order of magnitude of displacement speed. In this study, 3 pull-out speeds are used: 0.01, 0.05 and 0.1mm/min. The specimen was heated by a couple of heaters, and we controlled the heaters with a temperature controller along the curing conditions of the prepreg. We put pressure using 4 bolts. Two strain gages were put on the bolt. We can understand the load applied to the specimen from the strain of the bolt. Pressure was adjusted the tightness of the bolt according to curing conditions. By using such a device, the pull-out test performed by tensile testing machine while adding temperature and pressure. During the 5 hours, we perform experiments while recording the load and stroke. The shear stress determined from the load and the stroke, and evaluated.

  1. Efficient Nondestructive Evaluation of Prototype Carbon Fiber Reinforced Structures

    NASA Technical Reports Server (NTRS)

    Russell, Samuel S.; Walker, James L.; Workman, Gary; Thom, Robert (Technical Monitor)

    2002-01-01

    Thermography inspection is an optic based technology that can reduce the time and cost required to inspect propellant tanks or aero structures fabricated from composite materials. Usually areas identified as suspect in the thermography inspection are examined with ultrasonic methods to better define depth, orientation and the nature of the anomaly. This combination of nondestructive evaluation techniques results in a rapid and comprehensive inspection of composite structures. Examples of application of this inspection philosophy to prototype will be presented. Methods organizing the inspection and evaluating the results will be considered.

  2. Waste polyvinylchloride derived pitch as a precursor to develop carbon fibers and activated carbon fibers.

    PubMed

    Qiao, W M; Yoon, S H; Mochida, I; Yang, J H

    2007-01-01

    Polyvinylchloride (PVC) was successfully recycled through the solvent extraction from waste pipe with an extraction yield of ca. 86%. The extracted PVC was pyrolyzed by a two-stage process (260 and 410 degrees C) to obtain free-chlorine PVC based pitch through an effective removal of chlorine from PVC during the heat-treatment. As-prepared pitch (softening point: 220 degrees C) was spun, stabilized, carbonized into carbon fibers (CFs), and further activated into activated carbon fibers (ACFs) in a flow of CO2. As-prepared CFs show comparable mechanical properties to commercial CFs, whose maximum tensile strength and modulus are 862 MPa and 62 GPa, respectively. The resultant ACFs exhibit a high surface area of 1200 m2/g, narrow pore size distribution and a low oxygen content of 3%. The study provides an effective insight to recycle PVC from waste PVC and develop a carbon precursor for high performance carbon materials such as CFs and ACFs.

  3. Vibration damping with active carbon fiber structures

    NASA Astrophysics Data System (ADS)

    Neugebauer, Reimund; Kunze, Holger; Riedel, Mathias; Roscher, Hans-Jürgen

    2007-04-01

    This paper presents a mechatronic strategy for active reduction of vibrations on machine tool struts or car shafts. The active structure is built from a carbon fiber composite with embedded piezofiber actuators that are composed of piezopatches based on the Macro Fiber Composite (MFC) technology, licensed by NASA and produced by Smart Material GmbH in Dresden, Germany. The structure of these actuators allows separate or selectively combined bending and torsion, meaning that both bending and torsion vibrations can be actively absorbed. Initial simulation work was done with a finite element model (ANSYS). This paper describes how state space models are generated out of a structure based on the finite element model and how controller codes are integrated into finite element models for transient analysis and the model-based control design. Finally, it showcases initial experimental findings and provides an outlook for damping multi-mode resonances with a parallel combination of resonant controllers.

  4. Pitch-based short carbon fiber. Final report

    SciTech Connect

    Lin, S.S.

    1991-12-01

    Short carbon fiber manufactured from coal tar pitch by Osaka Gas Co. is examined by chemical composition analysis, X-ray powder diffraction, optical microscope, and electron spectroscopic techniques. The present analytical results are compared with the data obtainable from other sources. Owing to the low cost of the short fiber, it is recommended that the fiber could be used for a wide variety of reinforcement applications such as, cement/concrete mixtures, polymer composites, and high temperature materials. Processing includes the mechanical separation of mesophase microbeads of three to 30 micron diameters from crude coal tar during three heat treatment stages. The mesophases obtained are then subjected to solvent extraction, hydrogenation, and polymerization to yield isotropic and anisotropic pitches suitable for melt spinning. The short fiber is fabricated from isotropic pitch by the rotary gas jet method, and the process yields a higher quality fiber as compared to other melt spinning methods. The most important feature is that this process is highly cost effective.

  5. Quasi-Static Indentation Analysis of Carbon-Fiber Laminates.

    SciTech Connect

    Briggs, Timothy; English, Shawn Allen; Nelson, Stacy Michelle

    2015-12-01

    A series of quasi - static indentation experiments are conducted on carbon fiber reinforced polymer laminates with a systematic variation of thicknesses and fixture boundary conditions. Different deformation mechanisms and their resulting damage mechanisms are activated b y changing the thickn ess and boundary conditions. The quasi - static indentation experiments have been shown to achieve damage mechanisms similar to impact and penetration, however without strain rate effects. The low rate allows for the detailed analysis on the load response. Moreover, interrupted tests allow for the incremental analysis of various damage mechanisms and pr ogressions. The experimentally tested specimens are non - destructively evaluated (NDE) with optical imaging, ultrasonics and computed tomography. The load displacement responses and the NDE are then utilized in numerical simulations for the purpose of model validation and vetting. The accompanying numerical simulation work serves two purposes. First, the results further reveal the time sequence of events and the meaning behind load dro ps not clear from NDE . Second, the simulations demonstrate insufficiencies in the code and can then direct future efforts for development.

  6. Piezo-Electrochemical Energy Harvesting with Lithium-Intercalating Carbon Fibers.

    PubMed

    Jacques, Eric; Lindbergh, Göran; Zenkert, Dan; Leijonmarck, Simon; Kjell, Maria Hellqvist

    2015-07-01

    The mechanical and electrochemical properties are coupled through a piezo-electrochemical effect in Li-intercalated carbon fibers. It is demonstrated that this piezo-electrochemical effect makes it possible to harvest electrical energy from mechanical work. Continuous polyacrylonitrile-based carbon fibers that can work both as electrodes for Li-ion batteries and structural reinforcement for composites materials are used in this study. Applying a tensile force to carbon fiber bundles used as Li-intercalating electrodes results in a response of the electrode potential of a few millivolts which allows, at low current densities, lithiation at higher electrode potential than delithiation. More electrical energy is thereby released from the cell at discharge than provided at charge, harvesting energy from the mechanical work of the applied force. The measured harvested specific electrical power is in the order of 1 μW/g for current densities in the order of 1 mA/g, but this has a potential of being increased significantly.

  7. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  8. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  9. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  10. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  11. Durability-Based Design Properties of Reference Crossply Carbon-Fiber Composite

    SciTech Connect

    Corum, J.M.

    2001-04-16

    This report provides recommended durability-based design properties and criteria for a crossply carbon-fiber composite for possible automotive structural applications. Although the composite utilized aerospace-grade carbon-fiber reinforcement, it was made by a rapid-molding process suitable for high-volume automotive use. The material is the first in a planned progression of candidate composites to be characterized as part of an Oak Ridge National Laboratory project entitled Durability of Carbon-Fiber Composites. The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Advanced Automotive Technologies and is closely coordinated with the Advanced Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for automotive structural applications. The composite addressed in this report is a ({+-}45{degree})3S crossply consisting of continuous Thornel T300 fibers in a Baydur 420 IMR urethane matrix. This composite is highly anisotropic with two dominant fiber orientations--0/90{degree} and {+-}45{degree}. Properties and models were developed for both orientations. This document is in two parts. Part 1 provides design data and correlations, while Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects of short-time, cyclic, and sustained loadings; temperature; fluid environments; and low-energy impacts (e.g., tool drops and kickups of roadway debris) on deformation, strength, and stiffness. Guidance for design analysis, time-independent and time-dependent allowable stresses, rules for cyclic loadings, and damage-tolerance design guidance are provided.

  12. Carbon nanotubes on carbon fibers: Synthesis, structures and properties

    NASA Astrophysics Data System (ADS)

    Zhang, Qiuhong

    The interface between carbon fibers (CFs) and the resin matrix in traditional high performance composites is characterized by a large discontinuity in mechanical, electrical, and thermal properties which can cause inefficient energy transfer. Due to the exceptional properties of carbon nanotubes (CNTs), their growth at the surface of carbon fibers is a promising approach to controlling interfacial interactions and achieving the enhanced bulk properties. However, the reactive conditions used to grow carbon nanotubes also have the potential to introduce defects that can degrade the mechanical properties of the carbon fiber (CF) substrate. In this study, using thermal chemical vapor deposition (CVD) method, high density multi-wall carbon nanotubes have been successfully synthesized directly on PAN-based CF surface without significantly compromising tensile properties. The influence of CVD growth conditions on the single CF tensile properties and carbon nanotube (CNT) morphology was investigated. The experimental results revealed that under high temperature growth conditions, the tensile strength of CF was greatly decreased at the beginning of CNT growth process with the largest decrease observed for sized CFs. However, the tensile strength of unsized CFs with CNT was approximately the same as the initial CF at lower growth temperature. The interfacial shear strength of CNT coated CF (CNT/CF) in epoxy was studied by means of the single-fiber fragmentation test. Results of the test indicate an improvement in interfacial shear strength with the addition of a CNT coating. This improvement can most likely be attributed to an increase in the interphase yield strength as well as an improvement in interfacial adhesion due to the presence of the nanotubes. CNT/CF also offers promise as stress and strain sensors in CF reinforced composite materials. This study investigates fundamental mechanical and electrical properties of CNT/CF using nanoindentation method by designed

  13. Activated carbon fiber composite material and method of making

    DOEpatents

    Burchell, Timothy D.; Weaver, Charles E.; Chilcoat, Bill R.; Derbyshire, Frank; Jagtoyen, Marit

    2000-01-01

    An activated carbon fiber composite for separation and purification, or catalytic processing of fluids is described. The activated composite comprises carbon fibers rigidly bonded to form an open, permeable, rigid monolith capable of being formed to near-net-shape. Separation and purification of gases are effected by means of a controlled pore structure that is developed in the carbon fibers contained in the composite. The open, permeable structure allows the free flow of gases through the monolith accompanied by high rates of adsorption. By modification of the pore structure and bulk density the composite can be rendered suitable for applications such as gas storage, catalysis, and liquid phase processing.

  14. Activated carbon fiber composite material and method of making

    DOEpatents

    Burchell, Timothy D.; Weaver, Charles E.; Chilcoat, Bill R.; Derbyshire, Frank; Jagtoyen, Marit

    2001-01-01

    An activated carbon fiber composite for separation and purification, or catalytic processing of fluids is described. The activated composite comprises carbon fibers rigidly bonded to form an open, permeable, rigid monolith capable of being formed to near-net-shape. Separation and purification of gases are effected by means of a controlled pore structure that is developed in the carbon fibers contained in the composite. The open, permeable structure allows the free flow of gases through the monolith accompanied by high rates of adsorption. By modification of the pore structure and bulk density the composite can be rendered suitable for applications such as gas storage, catalysis, and liquid phase processing.

  15. Electronic equipment vulnerability to fire released carbon fibers

    NASA Technical Reports Server (NTRS)

    Pride, R. A.; Mchatton, A. D.; Musselman, K. A.

    1980-01-01

    The vulnerability of electronic equipment to damage by carbon fibers released from burning aircraft type structural composite materials was investigated. Tests were conducted on commercially available stereo power amplifiers which showed that the equipment was damaged by fire released carbon fibers but not by the composite resin residue, soot and products of combustion of the fuel associated with burning the carbon fiber composites. Results indicate that the failure rates of the equipment exposed to the fire released fiber were consistent with predictions based on tests using virgin fibers.

  16. Surface characterization of LDEF carbon fiber/polymer matrix composites

    NASA Technical Reports Server (NTRS)

    Grammer, Holly L.; Wightman, James P.; Young, Philip R.; Slemp, Wayne S.

    1995-01-01

    XPS (x-ray photoelectron spectroscopy) and SEM (scanning electron microscopy) analysis of both carbon fiber/epoxy matrix and carbon fiber/polysulfone matrix composites revealed significant changes in the surface composition as a result of exposure to low-earth orbit. The carbon 1s curve fit XPS analysis in conjunction with the SEM photomicrographs revealed significant erosion of the polymer matrix resins by atomic oxygen to expose the carbon fibers of the composite samples. This erosion effect on the composites was seen after 10 months in orbit and was even more obvious after 69 months.

  17. Enzyme-free ethanol sensor based on electrospun nickel nanoparticle-loaded carbon fiber paste electrode.

    PubMed

    Liu, Yang; Zhang, Lei; Guo, Qiaohui; Hou, Haoqing; You, Tianyan

    2010-03-24

    We have developed a novel nickel nanoparticle-loaded carbon fiber paste (NiCFP) electrode for enzyme-free determination of ethanol. An electrospinning technique was used to prepare the NiCF composite with large amounts of spherical nanoparticles firmly embedded in carbon fibers (CF). In application to electroanalysis of ethanol, the NiCFP electrode exhibited high amperometric response and good operational stability. The calibration curve was linear up to 87.5 mM with a detection limit of 0.25 mM, which is superior to that obtained with other transition metal based electrodes. For detection of ethanol present in liquor samples, the values obtained with the NiCFP electrode were in agreement with the ones declared on the label. The attractive analytical performance and simple preparation method make this novel material promising for the development of effective enzyme-free sensors.

  18. Evaluation of Equipment Vulnerability and Potential Shock Hazards. [carbon fibers

    NASA Technical Reports Server (NTRS)

    Taback, I.

    1980-01-01

    The vulnerability of electric equipment to carbon fibers released from aircraft accidents is investigated and the parameters affecting vulnerability are discussed. The shock hazard for a hypothetical set of accidents is computed.

  19. Oxygen Reactivity of a Carbon Fiber Composite

    SciTech Connect

    Marshall, Theron Devol; Pawelko, Robert James; Anderl, Robert Andrew; Smolik, Galen Richard

    2002-09-01

    Carbon Fiber Composites (CFCs) are often suggested as armor material for the first wall of a fusion plasma chamber due to carbon's low atomic number, high thermal conductivity, and high melting point. However, carbon is chemically reactive in air and will react with ingress air during a Loss of Vacuum Accident and release tritium fuel that has been retained in the carbon. Tritium mobilization and carbon monoxide generation via CFC oxidation are both safety concerns. This paper discusses chemical reactivity experiments that were performed using the state-of-the-art 3-dimensional NB31 CFC produced by SNECMA and a laminar reaction gas of Ar–21 vol% O2. Oxidation reaction rates were measured for CFC temperatures of 525, 600, 700, 800, 900, and 1000 °C and a 100 standard cubic centimeters per minute (sccm) Ar–O2 flow rate. Experiments were also performed at CFC temperatures of 700 and 1000 °C and a 1000 sccm Ar–O2 flow rate. Mass spectral analyses of the exhaust reaction gas suggested that carbon monoxide was the primary reaction at the CFC surface and carbon dioxide was readily produced in the exiting reaction gas. The measured reaction rates compare well with the literature and were used to produce a CFC oxidation curve that is recommended for use in fusion safety analyses.

  20. Carbon Fibers from Chicken Feather Keratin

    NASA Astrophysics Data System (ADS)

    Miller, Melissa E.; Wool, Richard

    2006-03-01

    As the availability of synthetic and fossil-fuel based resources is becoming limited, bio-based materials offer an environmentally friendly alternative. Chicken feathers remain a huge agricultural waste. The feathers are comprised of approximately 97% keratin, but are currently used only to enrich animal feed. However, this usage is becoming a problem with the spread of diseases such as Bovine Spongiform Encephalopathy, commonly called ``Mad Cow Disease.'' The hollow, microcrystalline, oriented keratin feather fibers offer a novel, low cost approach to producing carbon fibers through controlled pyrolysis. Carbonized feather fibers (CFF) were prepared by first heating to 225 ^oC (below the melting point)in N2 for 26 hours to crosslink and stabilize the fiber structure; then carbonization occurred by increasing the temperature to 450 ^oC for two more hours. The resulting CFF were hollow, stiff and strong and had an affine 80% weight loss, which is near the theoretical value for the C-content of keratin. Initial studies showed that a composite with the CFF and an epoxidized soybean oil (AESO) gave an improved fiber modulus ECFF of order 13.5--66.1 GPa. With continued research, the goals are to increase the stiffness of the feathers to 100 GPa, while increasing the strength in the range of 5-10 GPa.

  1. Improvement of discharge characteristics of latent heat thermal energy storage unit by using carbon fibers

    SciTech Connect

    Fukai, Jun; Oishi, Akira; Kodama, Yoshikazu; Kanou, Makoto; Miyatake, Osamu

    1999-07-01

    Many phase change materials have unacceptably low thermal conductivities. Metal fins, metal honeycombs and metal matrices have been examined to enhance the thermal conductivity of the PCMs. This study proposed an enhancement technique using carbon fibers with high thermal conductivity. The thermal conductivity of the carbon fibers prepared in this study is 220 W/(m{center_dot}K). Paraffin wax (0.26 W/(m{center_dot}K) in solid phase) and Na{sub 2}SO{sub 4}{center_dot}10H{sub 2}O-mixture (0.8 W/(m{center_dot}K) in solid phase) were selected as heat storage media. The fibers were uniformly mixed with th PCM encapsulated in a cylindrical capsule. The effective thermal conductivities of the fibers/PCM composites were measured. Figure A-1 shows the ratio of the effective thermal conductivity of the composite (k{sub c}) to the thermal conductivity of the phase change material (k{sub m}). The figure demonstrates that the fibers essentially enhance the thermal conductivities of paraffin. For paraffin, there is little dependence of the effective thermal conductivity on the fiber length (L{sub f}). Though the k{sub c}/k{sub m} for Na{sub 2}SO{sub 4}{center_dot}10H{sub 2}O-mixture is lower than that of the paraffin wax, 2% fibers increase the thermal conductivity of the PCM by a factor of about three. This value is almost identical to the thermal conductivity of ice (2.2 W/(m{center_dot}K)). The effect of the carbon fibers on discharge characteristics of a thermal energy storage system was investigated. Capsules containing a carbon fibers/paraffin composite are packed into a thermal energy storage unit. The inlet fluid temperature (T{sub in})and the outlet fluid temperature (T{sub out}) were measured during the discharge process. Figure A-2 shows a typical result of the experiments. Remarkable effect of the fibers is observed after the outlet temperature reaches the phase change temperature ({approx}60 C). That is, the period where the outlet temperature is maintained near the

  2. Modelling of Indirect Laser-induced Thin-film Ablation of Epoxy for Local Exposing of Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Emonts, Michael; Fischer, Kai; Schmitt, Stefan; Schares, Richard Ludwig

    Laser radiation is used as enabling technology for intrinsic joining of high-strength CFRP laminates and fiber-reinforced thermoplastic injection moulding compounds by exposure of surface-near carbon fibers. Short-pulsed NIR laser sources represent an acceptable compromise with respect to ablation performance, remote process capability by use of compact 3D scanner and the capability for closed-loop process control. However, using such a laser source means also minimizing heat-affected zones (HAZ). Based on literature research about laser ablation of thin metal films, heat flow at CFRP and thermo-mechanical behavior in FRP by pyrolysis, an analytical model was generated for thin-film ablation of cured epoxy resins at the surface of CFRP laminates by lift-off of resin chips. A comparison between simulation and experimental results confirms the capability of the model to predict the exposure area and the HAZ with deviations below 15%. Threshold fluences for the HAZ (>1 J/cm2) and the resin ablation (>3 J/cm2) have been confirmed.

  3. Carbon-fiber composite molecular sieves for gas separation

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.; Kimber, G.; Fei, Y.Q.

    1995-08-01

    The progress of research in the development of novel, rigid, monolithic adsorbent carbon fiber composites is described. Carbon fiber composites are produced at ORNL and activated at the CAER using steam or CO{sub 2} under different conditions, with the aims of producing a uniform degree of activation through the material, and of closely controlling pore structure and adsorptive properties The principal focus of the work to date has been to produce materials with narrow porosity for use in gas separations.

  4. Improving the interlaminar shear strength of carbon fiber-epoxy composites through carbon fiber bromination

    NASA Technical Reports Server (NTRS)

    Jaworske, Donald A.; Maciag, Carolyn

    1987-01-01

    The use of bromine to improve the interlaminar shear strength of PAN-based carbon fibers was investigated. Composite test specimens fabicated from brominated T-300 fibers and a MY720 matrix exhibited on average a 30% improvement in ILSS over their pristine counterparts. Mass, electrical resistivity, density, contact angle, and scanning Auger microscopy results suggested a mechanism in which the bromine was covalently bonded to the surface of the fiber, and this resulted in an increased van der Waal's adhesion between fiber and matrix.

  5. Carbon fiber enhanced bioelectricity generation in soil microbial fuel cells.

    PubMed

    Li, Xiaojing; Wang, Xin; Zhao, Qian; Wan, Lili; Li, Yongtao; Zhou, Qixing

    2016-11-15

    The soil microbial fuel cell (MFC) is a promising biotechnology for the bioelectricity recovery as well as the remediation of organics contaminated soil. However, the electricity production and the remediation efficiency of soil MFC are seriously limited by the tremendous internal resistance of soil. Conductive carbon fiber was mixed with petroleum hydrocarbons contaminated soil and significantly enhanced the performance of soil MFC. The maximum current density, the maximum power density and the accumulated charge output of MFC mixed carbon fiber (MC) were 10, 22 and 16 times as high as those of closed circuit control due to the carbon fiber productively assisted the anode to collect the electron. The internal resistance of MC reduced by 58%, 83% of which owed to the charge transfer resistance, resulting in a high efficiency of electron transfer from soil to anode. The degradation rates of total petroleum hydrocarbons enhanced by 100% and 329% compared to closed and opened circuit controls without the carbon fiber respectively. The effective range of remediation and the bioelectricity recovery was extended from 6 to 20cm with the same area of air-cathode. The mixed carbon fiber apparently enhanced the bioelectricity generation and the remediation efficiency of soil MFC by means of promoting the electron transfer rate from soil to anode. The use of conductively functional materials (e.g. carbon fiber) is very meaningful for the remediation and bioelectricity recovery in the bioelectrochemical remediation. PMID:27162144

  6. Carbon fiber enhanced bioelectricity generation in soil microbial fuel cells.

    PubMed

    Li, Xiaojing; Wang, Xin; Zhao, Qian; Wan, Lili; Li, Yongtao; Zhou, Qixing

    2016-11-15

    The soil microbial fuel cell (MFC) is a promising biotechnology for the bioelectricity recovery as well as the remediation of organics contaminated soil. However, the electricity production and the remediation efficiency of soil MFC are seriously limited by the tremendous internal resistance of soil. Conductive carbon fiber was mixed with petroleum hydrocarbons contaminated soil and significantly enhanced the performance of soil MFC. The maximum current density, the maximum power density and the accumulated charge output of MFC mixed carbon fiber (MC) were 10, 22 and 16 times as high as those of closed circuit control due to the carbon fiber productively assisted the anode to collect the electron. The internal resistance of MC reduced by 58%, 83% of which owed to the charge transfer resistance, resulting in a high efficiency of electron transfer from soil to anode. The degradation rates of total petroleum hydrocarbons enhanced by 100% and 329% compared to closed and opened circuit controls without the carbon fiber respectively. The effective range of remediation and the bioelectricity recovery was extended from 6 to 20cm with the same area of air-cathode. The mixed carbon fiber apparently enhanced the bioelectricity generation and the remediation efficiency of soil MFC by means of promoting the electron transfer rate from soil to anode. The use of conductively functional materials (e.g. carbon fiber) is very meaningful for the remediation and bioelectricity recovery in the bioelectrochemical remediation.

  7. Improved high modulus carbon fibers. [elimination of hazards due to electrical properties

    NASA Technical Reports Server (NTRS)

    Ansell, G. S.; Chen, S. H.; Diffendorf, R. J.; Kim, C. M.; Lemaistre, C. W.; Lyman, C. E.; Shen, T. H.; Wang, J. J. H.

    1979-01-01

    Carbon fibers which are electrically insulating but still maintain the mechanical properties of the original carbon fibers were investigated. Three approaches were taken to increase the electrical resistance of carbon fibers: (1) boron nitride (BN) coatings; (2) doping of carbon fibers to alter their electrical properties; and (3) low temperature final heat treatment. The structure of carbon fibers and its effect upon properties was also studied. Results are presented.

  8. Waste polyvinylchloride derived pitch as a precursor to develop carbon fibers and activated carbon fibers.

    PubMed

    Qiao, W M; Yoon, S H; Mochida, I; Yang, J H

    2007-01-01

    Polyvinylchloride (PVC) was successfully recycled through the solvent extraction from waste pipe with an extraction yield of ca. 86%. The extracted PVC was pyrolyzed by a two-stage process (260 and 410 degrees C) to obtain free-chlorine PVC based pitch through an effective removal of chlorine from PVC during the heat-treatment. As-prepared pitch (softening point: 220 degrees C) was spun, stabilized, carbonized into carbon fibers (CFs), and further activated into activated carbon fibers (ACFs) in a flow of CO2. As-prepared CFs show comparable mechanical properties to commercial CFs, whose maximum tensile strength and modulus are 862 MPa and 62 GPa, respectively. The resultant ACFs exhibit a high surface area of 1200 m2/g, narrow pore size distribution and a low oxygen content of 3%. The study provides an effective insight to recycle PVC from waste PVC and develop a carbon precursor for high performance carbon materials such as CFs and ACFs. PMID:17157493

  9. Formation and chemical reactivity of carbon fibers prepared by defluorination of graphite fluoride

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh

    1994-01-01

    Defluorination of graphite fluoride (CFX) by heating to temperatures of 250 to 450 C in chemically reactive environments was studied. This is a new and possibly inexpensive process to produce new carbon-based materials. For example, CF 0.68 fibers, made from P-100 carbon fibers, can be defluorinated in BrH2C-CH = CH-CH2Br (1,4-dibromo-2butene) heated to 370 C, and graphitized to produce fibers with an unusually high modulus and a graphite layer structure that is healed and cross-linked. Conversely, a sulfur-doped, visibly soft carbon fiber was produced by defluorinating CF 0.9 fibers, made from P-25, in sulfur (S) vapor at 370 C and then heating to 660 C in nitrogen (N2). Furthermore, defluorination of the CF 0.68 fibers in bromine (Br2) produced fragile, structurally damaged carbon fibers. Heating these fragile fibers to 1100 C in N2 caused further structural damage, whereas heating to 150 C in bromoform (CHBr3) and then to 1100 C in N2 healed the structural defects. The defluorination product of CFX, tentatively called activated graphite, has the composition and molecular structure of graphite, but is chemically more reactive. Activated graphite is a scavenger of manganese (Mn), and can be intercalated with magnesium (Mg). Also, it can easily collect large amounts of an alloy made from copper (Cu) and type 304 stainless steel to form a composite. Finally, there are indications that activated graphite can wet metals or ceramics, thereby forming stronger composites with them than the pristine carbon fibers can form.

  10. Pyrolysis as a way to close a CFRC life cycle: Carbon fibers recovery and their use as feedstock for a new composite production

    NASA Astrophysics Data System (ADS)

    Giorgini, Loris; Benelli, Tiziana; Mazzocchetti, Laura; Leonardi, Chiara; Zattini, Giorgio; Minak, Giangiacomo; Dolcini, Enrico; Tosi, Cristian; Montanari, Ivan

    2014-05-01

    Pyrolysis is shown to be an efficient method for recycling carbon fiber composites in the form of both uncured prepregs scraps or as cured end-of-life objects. The pyrolytic process leads to different products in three physical states of matter. The gaseous fraction, called syngas, can be used as energy feedstock in the process itself. The oil fraction can be used as fuel or chemical feedstock. The solid residue contains substantially unharmed carbon fibers that can be isolated and recovered for the production of new composite materials, thus closing the life cycle of the composite in a "cradle to cradle" approach. All the pyrolysis outputs were thoroughly analyzed and characterized in terms of composition for oil and gas fraction and surface characteristics of the fibers. In particular, it is of paramount importance to correlate the aspect and properties of the fibers obtained with different composite feedstock and operational conditions, that can be significantly different, with the reinforcing performance in the newly produced Recycled Carbon Fibers Reinforced Polymers. Present results have been obtained on a pyrolysis pilot plant that offers the possibility of treating up to 70kg of materials, thus leading to a significant amount of products to be tested in the further composites production, focused mainly on chopped carbon fiber reinforcement.

  11. EFFECTS OF TEMPERATURE AND ENVIRONMENT ON MECHANICAL PROPERTIES OF TWO CONTINUOUS CARBON-FIBER AUTOMOTIVE STRUCTURAL COMPOSITES

    SciTech Connect

    Ruggles-Wrenn, M.B.

    2003-10-06

    The Durability of Carbon-Fiber Composites Project was established at Oak Ridge National Laboratory (ORNL) by the U.S. Department of Energy to develop experimentally based, durability-driven design guidelines to assure the long-term (15-year) structural integrity of carbon-fiber-based composite systems for automotive structural applications. The project addressed characterization and modeling the durability of a progression of carbon-reinforced thermoset materials, each of which has the same urethane matrix. The primary purpose of this report is to provide the individual specimen test data. Basic mechanical property testing and results for a reference [{+-}45{sup o}]{sub 3S} crossply composite and a quasi-isotropic, [0/90{sup o}/{+-}45{sup o}]{sub S} version of the reference crossply are provided. The matrix and individual {+-}45{sup o} stitch-bonded mats are the same in both cases. Although the composite utilized aerospace-grade carbon-fiber reinforcement, it was made by a rapid-molding process suitable for high-volume automotive use. Behavioral trends, effects of temperature and environment, and corresponding design knockdown factors are established for both materials. The reference crossply is highly anisotropic with two dominant fiber orientations--0/90{sup o} and {+-}45{sup o}. Therefore properties were developed for both orientations.

  12. A LASER INTERFERENCE-BASED SURFACE TREATMENT OF AL AND CARBON FIBER POLYMER COMPOSITES FOR ENHANCED BONDING

    SciTech Connect

    Sabau, Adrian S; Warren, Charles David; ERDMAN III, DONALD L; Daniel, Claus; Skszek, Timothy; Caruso-Dailey, Mary M.

    2016-01-01

    Due to its increased use in the automotive and aerospace industries, joining of Carbon Fiber-reinforced Polymer matrix Composites (CFPC) to metals demands enhanced surface preparation and control of surface morphology prior to joining. In this study, surfaces of both composite and aluminum were prepared for joining using a new laser based technique, in which the laser interference power profile was created by splitting the beam and guiding those beams to the sample surface by overlapping each other with defined angles to each other. Results were presented for the overlap shear testing of single-lap joints made with Al 5182 and CFPC specimens whose surfaces prepared by (a) surface abrasion and solvent cleaning; and (b) laser-interference structured surfaces by rastering with a 4 mm laser beam at approximately 3.5 W power. CFPC specimens of T700S carbon fiber, Prepreg T70 epoxy, 4 or 5 ply thick, 0/90o plaques were used. Adhesive DP810 was used to bond Al and CFPC. The bondline was 0.25mm and the bond length was consistent among all joints produced. First, the effect of the laser speed on the joint performance was evaluated by laser-interference structure Al and CFPC surfaces with a beam angle of 3o and laser beam speeds of 3, 5, and 10 mm/s. For this sensitivity study, 3 joint specimens were used per each joint type. Based on the results for minimum, maximum, and mean values for the shear lap strength and maximum load for all the 9 joint types, two joint types were selected for further evaluations. Six additional joint specimens were prepared for these two joint types in order to obtain better statistics and the shear test data was presented for the range, mean, and standard deviation. The results for the single-lap shear tests obtained for six joint specimens, indicate that the shear lap strength, maximum load, and displacement at maximum load for those joints made with laser-interference structured surfaces were increased by approximately 14.8%, 16%, and 100

  13. Plasma treatment of carbon fibers: Non-equilibrium dynamic adsorption and its effect on the mechanical properties of RTM fabricated composites

    NASA Astrophysics Data System (ADS)

    Ma, Keming; Wang, Baichen; Chen, Ping; Zhou, Xia

    2011-02-01

    The effect of oxygen plasma treatment on the non-equilibrium dynamic adsorption of the carbon fabric reinforcements in RTM process was studied. 5-Dimethylamino-1-naphthalene-sulfonylchloride (DNS-Cl) was attached to the curing agent to study the change of curing agent content in the epoxy resin matrix. Steady state fluorescence spectroscopy (FS) analysis was used to study this changes in the epoxy resin at the inlet and outlet of the RTM mould, and XPS was used to study the chemical changes on the carbon fiber surfaces introduced by plasma treatment. The interlaminar shear strength (ILSS) and flexural strength were also measured to study the effects of this non-equilibrium dynamic adsorption progress on the mechanical properties of the end products. FS analysis shows that the curing agent adsorbed onto the fiber surface preferentially for untreated carbon fiber, the curing agent content in the resin matrix maintain unchanged after plasma treatment for 3 min and 5 min, but after oxygen plasma treatment for 7 min, the epoxy resin adsorbed onto the fiber surface preferentially. XPS analysis indicated that the oxygen plasma treatment successfully increased some polar functional groups concentration on the carbon fiber surfaces, this changes on the carbon fiber surfaces can change the adsorption ability of carbon fiber to the resin and curing agent. The mechanical properties of the composites were correlated to this results.

  14. Edge Delamination and Residual Properties of Drilled Carbon Fiber Composites with and without Short-Aramid-Fiber Interleaf

    NASA Astrophysics Data System (ADS)

    Sun, Zhi; Hu, Xiaozhi; Shi, Shanshan; Guo, Xu; Zhang, Yupeng; Chen, Haoran

    2016-10-01

    Edge delamination is frequently observed in carbon fiber reinforced plastic (CFRP) laminates after machining, due to the low fracture toughness of the resin interfaces between carbon fiber plies. In this study, the effects of incorporating tough aramid fibers into the brittle CFRP system are quantified by measuring the residual properties of bolted CFRP. By adding short-aramid-fiber interleaves in CFRP laminates, the residual tensile strength have been substantially increased by 14 % for twill-weave laminates and 45 % for unidirectional laminates respectively. Moreover, tensile failure was observed as the major mode of toughened laminates, in contrast to shear failure of plain laminates. The qualitative FEM results agreed well with the experimental results that edge delamination would cause relatively higher shear stress and therefore alter the failure mode from tensile failure to shear failure.

  15. Edge Delamination and Residual Properties of Drilled Carbon Fiber Composites with and without Short-Aramid-Fiber Interleaf

    NASA Astrophysics Data System (ADS)

    Sun, Zhi; Hu, Xiaozhi; Shi, Shanshan; Guo, Xu; Zhang, Yupeng; Chen, Haoran

    2016-05-01

    Edge delamination is frequently observed in carbon fiber reinforced plastic (CFRP) laminates after machining, due to the low fracture toughness of the resin interfaces between carbon fiber plies. In this study, the effects of incorporating tough aramid fibers into the brittle CFRP system are quantified by measuring the residual properties of bolted CFRP. By adding short-aramid-fiber interleaves in CFRP laminates, the residual tensile strength have been substantially increased by 14 % for twill-weave laminates and 45 % for unidirectional laminates respectively. Moreover, tensile failure was observed as the major mode of toughened laminates, in contrast to shear failure of plain laminates. The qualitative FEM results agreed well with the experimental results that edge delamination would cause relatively higher shear stress and therefore alter the failure mode from tensile failure to shear failure.

  16. A process to recover carbon fibers from polymer-matrix composites in end-of-life vehicles

    NASA Astrophysics Data System (ADS)

    Jody, Bassam J.; Pomykala, Joseph A.; Daniels, Edward J.; Greminger, Jessica L.

    2004-08-01

    Because of their high strength-to-weight ratios, carbon-fiber-reinforced polymer-matrix composite (PMC) materials are being evaluated for use in the automotive industry. The major barriers to their widespread use are their relatively high cost and the uncertainty about whether they can be recycled. A process to recover carbon fibers from obsolete PMC materials has been developed at Argonne National Laboratory. The process was tested using PMC samples made with different thermoset or thermoplastic substrates. For most mixtures of PMCs, the process can be energy self-sufficient using the polymer substrate as an energy source. An evaluation of the recovered samples found that the fibers appear to have retained good properties and characteristics and are suitable for short fiber applications. This paper describes the process and the characteristics and properties of the recovered fibers.

  17. Fracture Analysis of Particulate Reinforced Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Min, James B.; Cornie, James A.

    2013-01-01

    A fracture analysis of highly loaded particulate reinforced composites was performed using laser moire interferometry to measure the displacements within the plastic zone at the tip of an advancing crack. Ten castings were made of five different particulate reinforcement-aluminum alloy combinations. Each casting included net-shape specimens which were used for the evaluation of fracture toughness, tensile properties, and flexure properties resulting in an extensive materials properties data. Measured fracture toughness range from 14.1 MPa for an alumina reinforced 356 aluminum alloy to 23.9 MPa for a silicon carbide reinforced 2214 aluminum alloy. For the combination of these K(sub Ic) values and the measured tensile strengths, the compact tension specimens were too thin to yield true plane strain K(sub Ic) values. All materials exhibited brittle behavior characterized by very small tensile ductility suggesting that successful application of these materials requires that the design stresses be below the elastic limit. Probabilistic design principles similar to those used with ceramics are recommended when using these materials. Such principles would include the use of experimentally determined design allowables. In the absence of thorough testing, a design allowable stress of 60 percent of the measured ultimate tensile stress is recommended.

  18. Al-based metal matrix composites reinforced with nanocrystalline Al-Ti-Ni particles

    NASA Astrophysics Data System (ADS)

    Scudino, S.; Ali, F.; Surreddi, K. B.; Prashanth, K. G.; Sakaliyska, M.; Eckert, J.

    2010-07-01

    Al-based metal matrix composites containing different volume fractions of nanocrystalline Al70Ti20Ni10 reinforcing particles have been produced by powder metallurgy and the effect of the volume fraction of reinforcement on the mechanical properties of the composites has been studied. Room temperature compression tests reveal a considerable improvement of the mechanical properties as compared to pure Aluminum. The compressive strength increases from 155 MPa for pure Al to about 200 and 240 MPa for the samples with 20 and 40 vol.% of reinforcement, respectively, while retaining appreciable plastic deformation with a fracture strain ranging between 43 and 28 %.

  19. Durability-Based Design Criteria for a Quasi-Isotropic Carbon-Fiber Automotive Composite

    SciTech Connect

    Corum, J.M.

    2002-04-17

    This report provides recommended durability-based design properties and criteria for a quasi-isotropic carbon-fiber composite for possible automotive structural applications. The composite, which was made by a rapid molding process suitable for high-volume automotive applications, consisted of continuous Thornel T300 fibers (6K tow) in a Baydur 420 IMR urethane matrix. The reinforcement was in the form of four {+-}45{sup o} stitch-bonded mats in the following layup: [0/90{sup o}/{+-}45{sup o}]{sub S}. This material is the second in a progression of three candidate thermoset composites to be characterized and modeled as part of an Oak Ridge National Laboratory project entitled Durability of Carbon-Fiber Composites. The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Advanced Automotive Technologies and is closely coordinated with the industry Automotive Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for large automotive structural components. This document is in two parts. Part I provides the design criteria, and Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects on deformation, strength, and stiffness of cyclic and sustained loads, operating temperature, automotive fluid environments, and low-energy impacts (e.g., tool drops and kickups of roadway debris). Guidance is provided for design analysis, time-dependent allowable stresses, rules for cyclic loadings, and damage tolerance design guidance, including the effects of holes. Chapter 6 provides a brief summary of the design criteria.

  20. Hybrid carbon fiber/carbon nanotube composites for structural damping applications.

    PubMed

    Tehrani, M; Safdari, M; Boroujeni, A Y; Razavi, Z; Case, S W; Dahmen, K; Garmestani, H; Al-Haik, M S

    2013-04-19

    Carbon nanotubes (CNTs) were grown on the surface of carbon fibers utilizing a relatively low temperature synthesis technique; graphitic structures by design (GSD). To probe the effects of the synthesis protocols on the mechanical properties, other samples with surface grown CNTs were prepared using catalytic chemical vapor deposition (CCVD). The woven graphite fabrics were thermally shielded with a thin film of SiO2 and CNTs were grown on top of this film. Raman spectroscopy and electron microscopy revealed the grown species to be multi-walled carbon nanotubes (MWCNTs). The damping performance of the hybrid CNT-carbon fiber-reinforced epoxy composite was examined using dynamic mechanical analysis (DMA). Mechanical testing confirmed that the degradations in the strength and stiffness as a result of the GSD process are far less than those encountered through using the CCVD technique and yet are negligible compared to the reference samples. The DMA results indicated that, despite the minimal degradation in the storage modulus, the loss tangent (damping) for the hybrid composites utilizing GSD-grown MWCNTs improved by 56% compared to the reference samples (based on raw carbon fibers with no surface treatment or surface grown carbon nanotubes) over the frequency range 1-60 Hz. These results indicated that the energy dissipation in the GSD-grown MWCNTs composite can be primarily attributed to the frictional sliding at the nanotube/epoxy interface and to a lesser extent to the stiff thermal shielding SiO2 film on the fiber/matrix interface. PMID:23518871

  1. Constant-potential coulometric determination of cadmium using a carbon fiber electrode

    SciTech Connect

    Denisova, A.E.; Kabanova, O.L.

    1994-06-01

    In the determination of cadmium microquantities, the direct constant-potential coulometry method has high performance by using an electrochemical reduction of cadmium ions to cadmium metal. This technique has several shortcomings where errors may be introduced, therefore investigated were the conditions required for the controlled-potential coulometric determination of cadmium in the presence of mercury using an electrode fabricated from a TMP-4 carbon fiber cloth. The analysis conditions are described, along with I-E curves, duration of analysis, and error calculations that demonstrate that the determination error does not exceed 0.1% relative standard deviation.

  2. Review and developments of dissemination models for airborne carbon fibers

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1980-01-01

    Dissemination prediction models were reviewed to determine their applicability to a risk assessment for airborne carbon fibers. The review showed that the Gaussian prediction models using partial reflection at the ground agreed very closely with a more elaborate diffusion analysis developed for the study. For distances beyond 10,000 m the Gaussian models predicted a slower fall-off in exposure levels than the diffusion models. This resulting level of conservatism was preferred for the carbon fiber risk assessment. The results also showed that the perfect vertical-mixing models developed herein agreed very closely with the diffusion analysis for all except the most stable atmospheric conditions.

  3. Activated carbon fibers and engineered forms from renewable resources

    DOEpatents

    Baker, Frederick S.

    2010-06-01

    A method of producing activated carbon fibers (ACFs) includes the steps of providing a natural carbonaceous precursor fiber material, blending the carbonaceous precursor material with a chemical activation agent to form chemical agent-impregnated precursor fibers, spinning the chemical agent-impregnated precursor material into fibers, and thermally treating the chemical agent-impregnated precursor fibers. The carbonaceous precursor material is both carbonized and activated to form ACFs in a single step. The method produces ACFs exclusive of a step to isolate an intermediate carbon fiber.

  4. Activated carbon fibers and engineered forms from renewable resources

    DOEpatents

    Baker, Frederick S

    2013-02-19

    A method of producing activated carbon fibers (ACFs) includes the steps of providing a natural carbonaceous precursor fiber material, blending the carbonaceous precursor material with a chemical activation agent to form chemical agent-impregnated precursor fibers, spinning the chemical agent-impregnated precursor material into fibers, and thermally treating the chemical agent-impregnated precursor fibers. The carbonaceous precursor material is both carbonized and activated to form ACFs in a single step. The method produces ACFs exclusive of a step to isolate an intermediate carbon fiber.

  5. Porous texture evolution in Nomex-derived activated carbon fibers.

    PubMed

    Villar-Rodil, S; Denoyel, R; Rouquerol, J; Martínez-Alonso, A; Tascón, J M D

    2002-08-01

    In the present work, the textural evolution of a series of activated carbon fibers with increasing burn-off degree, prepared by the pyrolysis and steam activation of Nomex aramid fibers, is followed by measurements of physical adsorption of N(2) (77 K) and CO(2) (273 K) and immersion calorimetry into different liquids (dichloromethane, benzene, cyclohexane). The immersion calorimetry results are discussed in depth, paying special attention to the choice of the reference material. The activated carbon fibers studied possess an essentially homogeneous microporous texture, which suggests that these materials may be applied in gas separation, either directly or with additional CVD treatment. PMID:16290775

  6. Method of making metal matrix composites reinforced with ceramic particulates

    DOEpatents

    Cornie, James A.; Kattamis, Theodoulos; Chambers, Brent V.; Bond, Bruce E.; Varela, Raul H.

    1989-01-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys.

  7. Method of making metal matrix composites reinforced with ceramic particulates

    DOEpatents

    Cornie, J.A.; Kattamis, T.; Chambers, B.V.; Bond, B.E.; Varela, R.H.

    1989-08-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys. 2 figs.

  8. Fracture toughness characterization of nanoreinforced carbon-fiber composite materials for damage mitigation

    NASA Astrophysics Data System (ADS)

    VanderVennet, Jennifer A.; Duenas, Terrisa; Dzenis, Yuris; Peterson, Chad T.; Bakis, Charles E.; Carter, Daniel; Roberts, J. Keith

    2011-04-01

    Continuous polyacrylonitrile (PAN) nanofibers fabricated via the electrospinning process and commercially available silica nanoparticles were investigated and compared for their impact mitigating effects when incorporated into composite materials. The nanofibers were introduced at ply interfaces using two different approaches while the nanoparticles were mixed into the matrix material. Behavior was experimentally characterized by determining the fracture toughness of flat carbon-fiber composite coupons using the double cantilever beam (DCB) test according to ASTM D5528. The nanofibers were introduced to the composite coupons by directly electrospinning the fibers onto the ply surfaces or transferring the fibers from an interim substrate, or "nanomat", while the nanosilica particles were mixed into the resin system during vacuum bagging hand layup. Testing facilitated the calculation of Mode I strain energy release rates. Preliminary results show that when compared to a baseline coupon without nanoreinforcement, there is a 54.5%, 43.1%, and 26.9% reduction in Gavg for the nanomat, nanosilica, and directly deposited nanomaterial coupons, respectively. Directly deposited nanofibers outperformed the nanosilica reinforcement by 16.2% and the nanomat approach by 27.6%. Basic materials (carbon-fiber ply material and matrix system) and incomplete composite consolidation were cited as contributors to poor test coupon quality and detrimental to Mode I performance.

  9. Surface and interface properties of carbon fiber composites under cyclical aging

    NASA Astrophysics Data System (ADS)

    Lv, Xinying; Wang, Rongguo; Liu, Wenbo; Jiang, Long

    2011-10-01

    Carbon fiber-reinforced BMI composites have been subjected to combination accelerated aging comprising a hygrothermal process, a thermal-oxidative process, and a freezing process in order to simulate their responses under complicated service environments. This cyclical condition, including the freezing process, has not been investigated by other researchers so far. The effects of this combination accelerated aging on the mechanical properties have been characterized by FTIR, SEM/EDXA, XRD, and moisture-uptake determination. The results indicated that combination accelerated aging had great effects on the mechanical properties of the composite, the network structure of the BMI matrix, and the moisture uptake by the composite. After a third cycle of accelerated aging, moisture reached the center layer of the composite and as a result led to an obvious decrease in ILSS due to deterioration of the carbon fiber-BMI interface. Sufficient moisture absorption on the composite surface made the network structure of the BMI matrix more open, which facilitated stress relaxation and the creation of micro-cracks, with a consequent obvious decrease in flexural strength. With increasing number of combined-action accelerated aging cycles, ever more moisture was absorbed during each hygrothermal process due to the plasticizing effect of water, and micro-cracks propagated as a result of internal stresses caused by the hygrothermal process, the thermal-oxidative process, and the freezing process of each cycle. XRD analysis indicated that moisture penetrated through the amorphous region of the BMI matrix.

  10. Properties of Multifunctional Hybrid Carbon Nanotube/Carbon Fiber Polymer Matrix Composites

    NASA Technical Reports Server (NTRS)

    Cano, Roberto J.; Kang, Jin Ho; Grimsley, Brian W.; Ratcliffe, James G.; Siochi, Emilie J.

    2016-01-01

    For aircraft primary structures, carbon fiber reinforced polymer (CFRP) composites possess many advantages over conventional aluminum alloys due to their light weight, higher strength- and stiffness-to-weight ratios, and low life-cycle maintenance costs. However, the relatively low electrical and thermal conductivities of CFRP composites fail to provide structural safety in certain operational conditions such as lightning strikes. Carbon nanotubes (CNT) offer the potential to enhance the multi-functionality of composites with improved thermal and electrical conductivity. In this study, hybrid CNT/carbon fiber (CF) polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel® IM7/8852 prepreg. Resin concentrations from 1 wt% to 50 wt% were used to infuse the CNT sheets prior to composite fabrication. The interlaminar properties of the resulting hybrid composites were characterized by mode I and II fracture toughness testing. Fractographical analysis was performed to study the effect of resin concentration. In addition, multi-directional physical properties like thermal conductivity of the orthotropic hybrid polymer composite were evaluated.

  11. Seamless metal-clad fiber-reinforced organic matrix composite structures and process for their manufacture

    NASA Technical Reports Server (NTRS)

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)

    1990-01-01

    A metallic outer sleeve is provided which is capable of enveloping a hollow metallic inner member having continuous reinforcing fibers attached to the distal end thereof. The inner member is then introduced into outer sleeve until inner member is completely enveloped by outer sleeve. A liquid matrix member is then injected into space between inner member and outer sleeve. A pressurized heat transfer medium is flowed through the inside of inner member, thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. The novelty of this invention resides in the development of a efficient method of producing seamless metal clad fiber reinforced organic matrix composite structures.

  12. Electromechanical characterization of carbon nanotubes grown on carbon fiber

    NASA Astrophysics Data System (ADS)

    Patton, Steven T.; Zhang, Qiuhong; Qu, Liangti; Dai, Liming; Voevodin, Andrey A.; Baur, Jeff

    2009-11-01

    Mechanical and electrical properties of carbon fiber (CF) and vertically aligned carbon nanotubes (CNTs) have been thoroughly investigated in previous studies. Growth of radially aligned CNTs on silicon oxide (SiO2) coated CF has recently been accomplished resulting in multiscale composite fiber (CNT/SiO2/CF). CNT/SiO2/CF offers promise as stress and strain sensors in CF reinforced composite materials. However, to date there have been no investigations of the electromechanical properties of CNT/SiO2/CF that would facilitate their usage as sensors in composite materials, which is the focus of this research. This study investigates fundamental mechanical and electrical properties of CF, SiO2/CF (SiO2 coated CF), and CNT/SiO2/CF during localized transverse compression at low loads (μN to mN) and small displacements (nm to a few μms). Force, strain, stiffness, and electrical resistance were monitored simultaneously during compression experiments. For CF, resistance decreased sharply upon compressive loading with hysteresis in both force and resistance being observed at low strain. For SiO2/CF, high resistance and negligible electrical conduction occurred, and the force-displacement curve was linear. CNT/SiO2/CF stiffness increased as force and strain increased and became comparable to that of CF at high strain (˜30%). Hysteresis in both force-displacement and resistance-displacement curves was observed with CNT/SiO2/CF, but was more evident as maximum strain increased and did not depend on strain rate. Force was higher and resistance was lower during compression as compared to decompression. Hysteretic energy loss is associated with internal friction between entangled CNTs. Van der Waals force between deformed and entangled CNTs hindered disentanglement, which reduced the number of electrical current paths and increased resistance during decompression. The results of this study provide new understanding of the mechanical and electrical behavior of CNT/SiO2/CF that

  13. Electrospun FeS2@Carbon Fiber Electrode as a High Energy Density Cathode for Rechargeable Lithium Batteries.

    PubMed

    Zhu, Yujie; Fan, Xiulin; Suo, Liumin; Luo, Chao; Gao, Tao; Wang, Chunsheng

    2016-01-26

    In this study, an FeS2@carbon fiber electrode is developed with FeS2 nanoparticles either embedded in or attached to carbon fibers by using an electrospinning method. By applying this binder-free, metal-current-collector-free FeS2@carbon fiber electrode, both the redox reaction and capacity decay mechanisms for the Li-FeS2 system are revealed by changing the electrolyte (conventional carbonate electrolyte and a "solvent-in-salt"-type Li-S battery electrolyte) and working voltage ranges (1.0-3.0 V and 1.5-3.0 V vs Li/Li(+)). The FeS2@carbon fiber electrode shows stable cycling performance in both the conventional carbonate electrolyte and the solvent-in-salt-type Li-S battery electrolyte in the voltage range of 1.5-3.0 V. Electrochemical tests in the solvent-in-salt-type Li-S battery electrolyte indicate that the Li-FeS2 system becomes a hybrid of the Li-S cell and Li-iron sulfide cell after the initial cycle. Based on the understanding on the capacity decay mechanisms, the cycling stability of the Li-FeS2 system in the voltage range of 1.0-3.0 V is then significantly enhanced by coating the FeS2@carbon fiber electrode with a thin layer of Al2O3. The Al2O3-coated electrode demonstrates excellent cycling performance with high discharge energy densities at both the material level (∼1300 Wh/kg-FeS2) and the electrode level (∼1000 Wh/kg-FeS2 electrode). PMID:26700975

  14. Acoustic characterization of void distributions across carbon-fiber composite layers

    NASA Astrophysics Data System (ADS)

    Tayong, Rostand B.; Smith, Robert A.; Pinfield, Valerie J.

    2016-02-01

    Carbon Fiber Reinforced Polymer (CFRP) composites are often used as aircraft structural components, mostly due to their superior mechanical properties. In order to improve the efficiency of these structures, it is important to detect and characterize any defects occurring during the manufacturing process, removing the need to mitigate the risk of defects through increased thicknesses of structure. Such defects include porosity, which is well-known to reduce the mechanical performance of composite structures, particularly the inter-laminar shear strength. Previous work by the authors has considered the determination of porosity distributions in a fiber-metal laminate structure [1]. This paper investigates the use of wave-propagation modeling to invert the ultrasonic response and characterize the void distribution within the plies of a CFRP structure. Finite Element (FE) simulations are used to simulate the ultrasonic response of a porous composite laminate to a typical transducer signal. This simulated response is then applied as input data to an inversion method to calculate the distribution of porosity across the layers. The inversion method is a multi-dimensional optimization utilizing an analytical model based on a normal-incidence plane-wave recursive method and appropriate mixture rules to estimate the acoustical properties of the structure, including the effects of plies and porosity. The effect of porosity is defined through an effective wave-number obtained from a scattering model description. Although a single-scattering approach is applied in this initial study, the limitations of the method in terms of the considered porous layer, percentage porosity and void radius are discussed in relation to single- and multiple-scattering methods. A comparison between the properties of the modeled structure and the void distribution obtained from the inversion is discussed. This work supports the general study of the use of ultrasound methods with inversion to

  15. Improvement of mechanical properties of acrylic bone cement by fiber reinforcement.

    PubMed

    Saha, S; Pal, S

    1984-01-01

    Acrylic bone cement is significantly weaker and less stiff than compact bone. Bone cement is also weaker in tension than in compression. This limits its use in orthopaedics to areas where tensile stresses are minimum. We have attempted to improve the mechanical properties of PMMA by reinforcing it with metal wires, and graphite and aramid fibers. Normal, carbon fiber reinforced and aramid fiber reinforced bone cement specimens were tested in compression. Addition of a small percentage (1-2% by weight for carbon and up to 6% for aramid) of these fibers improved the mechanical properties significantly. Due to the improved mechanical properties of fiber reinforced bone cement, its clinical use may reduce the incidence of cement fracture and thus loosening of the prosthesis. PMID:6480622

  16. Microgravity processing of particulate reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Morel, Donald E.; Stefanescu, Doru M.; Curreri, Peter A.

    1989-01-01

    The elimination of such gravity-related effects as buoyancy-driven sedimentation can yield more homogeneous microstructures in composite materials whose individual constituents have widely differing densities. A comparison of composite samples consisting of particulate ceramics in a nickel aluminide matrix solidified under gravity levels ranging from 0.01 to 1.8 G indicates that the G force normal to the growth direction plays a fundamental role in determining the distribution of the reinforcement in the matrix. Composites with extremely uniform microstructures can be produced by these methods.

  17. Dissemination, resuspension, and filtration of carbon fibers. [aircraft fires

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1980-01-01

    Carbon fiber transport was studied using mathematical models established for other pollution problems. It was demonstrated that resuspension is not a major factor contributing to the risk. Filtration and fragmentation tests revealed that fiber fragmentation shifts the fiber spectrum to shorter mean lengths in high velocity air handling systems.

  18. Process for preparing tapes from thermoplastic polymers and carbon fibers

    NASA Technical Reports Server (NTRS)

    Chung, Tai-Shung (Inventor); Furst, Howard (Inventor); Gurion, Zev (Inventor); McMahon, Paul E. (Inventor); Orwoll, Richard D. (Inventor); Palangio, Daniel (Inventor)

    1986-01-01

    The instant invention involves a process for use in preparing tapes or rovings, which are formed from a thermoplastic material used to impregnate longitudinally extended bundles of carbon fibers. The process involves the steps of (a) gas spreading a tow of carbon fibers; (b) feeding the spread tow into a crosshead die; (c) impregnating the tow in the die with a thermoplastic polymer; (d) withdrawing the impregnated tow from the die; and (e) gas cooling the impregnated tow with a jet of air. The crosshead die useful in the instant invention includes a horizontally extended, carbon fiber bundle inlet channel, means for providing melted polymer under pressure to the die, means for dividing the polymeric material flowing into the die into an upper flow channel and a lower flow channel disposed above and below the moving carbon fiber bundle, means for applying the thermoplastic material from both the upper and lower channels to the fiber bundle, and means for withdrawing the resulting tape from the die.

  19. Amperometric Carbon Fiber Nitrite Microsensor for In Situ Biofilm Monitoring

    EPA Science Inventory

    A highly selective needle type solid state amperometric nitrite microsensor based on direct nitrite oxidation on carbon fiber was developed using a simplified fabrication method. The microsensor’s tip diameter was approximately 7 µm, providing a high spatial resolution of at lea...

  20. Use of Carbon Fiber Composite Molecular Sieves for Air Separation

    SciTech Connect

    Baker, Frederick S; Contescu, Cristian I; Gallego, Nidia C; Burchell, Timothy D

    2005-09-01

    A novel adsorbent material, 'carbon fiber composite molecular sieve' (CFCMS), has been developed by the Oak Ridge National Laboratory. Its features include high surface area, large pore volume, and a rigid, permeable carbon structure that exhibits significant electrical conductivity. The unique combination of high adsorptive capacity, permeability, good mechanical properties, and electrical conductivity represents an enabling technology for the development of novel gas separation and purification systems. In this context, it is proposed that a fast-cycle air separation process that exploits a kinetic separation of oxygen and nitrogen should be possible using a CFCMS material coupled with electrical swing adsorption (ESA). The adsorption of O{sub 2}, N{sub 2}, and CO{sub 2} on activated carbon fibers was investigated using static and dynamic techniques. Molecular sieving effects in the activated carbon fiber were highlighted by the adsorption of CO{sub 2}, a more sensitive probe molecule for the presence of microporosity in adsorbents. The kinetic studies revealed that O2 was more rapidly adsorbed on the carbon fiber than N{sub 2}, and with higher uptake under equilibrium conditions, providing the fiber contained a high proportion of very narrow micropores. The work indicated that CFCMS is capable of separating O{sub 2} and N{sub 2} from air on the basis of the different diffusion rates of the two molecules in the micropore network of the activated carbon fibers comprising the composite material. In response to recent enquires from several potential users of CFCMS materials, attention has been given to the development of a viable continuous process for the commercial production of CFCMS material. As part of this effort, work was implemented on characterizing the performance of lignin-based activated carbon fiber, a potentially lower cost fiber than the pitch-based fibers used for CFCMS production to date. Similarly, to address engineering issues, measurements were

  1. Approach to the assessment of the hazard. [fire released carbon fiber electrical effects

    NASA Technical Reports Server (NTRS)

    Huston, R. J.

    1980-01-01

    An overview of the carbon fiber hazard assessment is presented. The potential risk to the civil sector associated with the accidental release of carbon fibers from aircraft having composite structures was assessed along with the need for protection of civil aircraft from carbon fibers.

  2. Damage mechanisms characterization of carbon fiber/epoxy composite laminates by both electrical resistance measurements and acoustic emission analysis

    SciTech Connect

    Ceysson, O.; Salvia, M.; Vincent, L.

    1996-04-15

    Carbon fiber reinforced plastics (CFRP) offer high specific mechanical properties (performance vs weight ratio). Since carbon fibers are electrical conductors ({rho} = 2.10{sup {minus}5} {Omega}.m), the measurement of the variations of electrical resistance appears to be a valuable technique for damage detection. In the case of CFRP samples, conductivity is not isotropic but depends on the orientation of the carbon fibers. The electrical conduction of (0{degree}) unidirectional (UD) CFRP parallel to the fibers is due to the current flow along the fibers. This can be modeled using the parallel resistance approach. In this present work, the variation of the electrical conductivity can be taken as an indicator of the evolution of various types of damage in classical longitudinal UD but also in ({+-} 45{degree}) CFRP laminates. By comparison with a more classical non-destructive technique such as Acoustic Emission, it has been shown that it is possible that the electrical resistance measurement allows one to monitor in-situ the evolution of various internal damage nucleation and growth in CFRP such as fiber fractures, intraply matrix cracks and interply delaminations.

  3. Effect of ammonium-salt solutions on the surface properties of carbon fibers in electrochemical anodic oxidation

    NASA Astrophysics Data System (ADS)

    Qian, Xin; Wang, Xuefei; Ouyang, Qin; Chen, Yousi; Yan, Qing

    2012-10-01

    The surfaces of polyacrylonitrile-based carbon fibers were treated by an electrochemical anodic method. Three different kinds of ammonium-salt solutions namely NH4HCO3, (NH4)2CO3 and (NH4)3PO4 were respectively chosen as the electrolytes. The effect of these electrolytes on the surface structure was studied by scanning electron microscopy (SEM), atomic force microscopy (AFM), and X-ray photoelectron spectroscopy (XPS). The results showed that longitudinal grooves on the fiber surface became more well-defined and much deeper after surface treatment, and the root mean square roughness (RMS) of carbon fiber surface increased from 4.6 nm for untreated fibers to 13.5 nm for treated fibers in (NH4)3PO4 electrolytes. The concentration of oxygen and nitrogen atomic on the fiber surface increased after surface treatment. The tensile strength of oxidized fibers had an obvious decrease, whereas the interlaminar shear strength (ILSS) value of corresponding carbon fiber reinforced polymers (CFRPs) increased in a large extent. The intensity of oxidative reaction varied with the change of ammonium-salt solutions and electrochemical oxidation in (NH4)3PO4 electrolyte was of the most violence. The corresponding mechanism was also discussed and the result showed that the higher the concentration of OH- ions in the electrolytes, the violent the oxidative reaction happened.

  4. Fabrication and Characterization of Novel Fe-Ni Alloy Coated Carbon Fibers for High-Performance Shielding Materials

    NASA Astrophysics Data System (ADS)

    He, Fang; Li, Junjiao; Chen, Liang; Chen, Lixia; Huang, Yuan

    2015-03-01

    Novel Fe-Ni alloy coated carbon fibers (Fe-Ni-CFs) were prepared via two-step electrodeposition with an initial synthesis of Fe coatings on the activated carbon fibers and followed by the co-deposition of Fe and Ni. The effect of annealing treatment on structure and properties of Fe-Ni-CFs was studied through SEM, TEM, XRD and VSM. The results indicated that the Fe-Ni alloy coatings with the thickness of only 0.25 um are highly wrapped on the surface of carbon fibers. The un-annealed coatings showed high saturation magnetization values with 52 dB from 300-1200 MHz, which mainly due to Fe content (18.4 wt.%) of the coatings meets the requirements of high magnetic perm-alloy. The surface quality, crystallinity and conductivity of the Fe-Ni-CFs were obviously improved despite of the reduction of the saturation magnetization resulted from the bigger grains after annealing. Based on the above aspects, annealing at 400∘C was preferred for the Fe-Ni-CFs to obtain good comprehensive performance. Importantly, the Fe-Ni-CFs filled ABS resin composites showed better Electromagnetic Interference shielding effectiveness than the CFs reinforced ABS composites.

  5. Management of a Large Internal Resorption Lesion with Metal Reinforced Glass Ionomer Cement

    PubMed Central

    Bhuyan, Atool Chandra; Arora, Suraj; Sethi, Kunal; Kalra, Tarun

    2014-01-01

    Mineral trioxide aggregate is the mainstay of treatment of large internal resorption defects. But its cost may be a deterrent to its use in some patients. The present case report describes the successful endodontic management of an extensive internal resorptive lesion in a mandibular molar with metal reinforced glass ionomer cement. PMID:25436156

  6. The dynamic response of carbon fiber-filled polymer composites

    NASA Astrophysics Data System (ADS)

    Dattelbaum, D. M.; Gustavsen, R. L.; Sheffield, S. A.; Stahl, D. B.; Scharff, R. J.; Rigg, P. A.; Furmanski, J.; Orler, E. B.; Patterson, B.; Coe, J. D.

    2012-08-01

    The dynamic (shock) responses of two carbon fiber-filled polymer composites have been quantified using gas gun-driven plate impact experimentation. The first composite is a filament-wound, highly unidirectional carbon fiber-filled epoxy with a high degree of porosity. The second composite is a chopped carbon fiber- and graphite-filled phenolic resin with little-to-no porosity. Hugoniot data are presented for the carbon fiber-epoxy (CE) composite to 18.6 GPa in the through-thickness direction, in which the shock propagates normal to the fibers. The data are best represented by a linear Rankine-Hugoniot fit: Us = 2.87 + 1.17 ×up(ρ0 = 1.536g/cm3). The shock wave structures were found to be highly heterogeneous, both due to the anisotropic nature of the fiber-epoxy microstructure, and the high degree of void volume. Plate impact experiments were also performed on a carbon fiber-filled phenolic (CP) composite to much higher shock input pressures, exceeding the reactants-to-products transition common to polymers. The CP was found to be stiffer than the filament-wound CE in the unreacted Hugoniot regime, and transformed to products near the shock-driven reaction threshold on the principal Hugoniot previously shown for the phenolic binder itself. [19] On-going research is focused on interrogating the direction-dependent dyanamic response and dynamic failure strength (spall) for the CE composite in the TT and 0∘ (fiber) directions.

  7. Experimental determinations of the eigenmodes for composite bars made with carbon and Kevlar-carbon fibers

    NASA Astrophysics Data System (ADS)

    Miriţoiu, C. M.; Stănescu, M. M.; Burada, C. O.; Bolcu, D.; Roşca, V.

    2015-11-01

    For modal identification, the single-point excitation method has been widely used in modal tests and it consists in applying a force in a given point and recording the vibratory structure response in all interest points, including the excitation point. There will be presented the experimental recordings for the studied bars (with Kevlar-carbon or carbon fibers), the frequency response function in Cartesian and polar coordinates. By using the frequency response functions we determine the eigenparameters for each bar. We present the final panel of the eigenmodes (with the damping factors, eigenfrequencies and critical damping) for each considered bar. Using the eigenfrequency of the first determined eigenmode, the bars stiffness has been determined. The presented bars can be used in practical engineering for: car or bus body parts, planes body parts, bullet-proof vests, reinforcements for sandwich beams, and so on.

  8. Thermo-oxidative degradation assessment in quasi-isotropic carbon fiber/epoxy composites

    NASA Astrophysics Data System (ADS)

    Daily, Connor; Barnard, Dan J.; Jones, Roger W.; McClelland, John F.; Bowler, Nicola

    2015-03-01

    Components made from polymer matrix composites (PMCs) are finding increasing use in armored vehicles for the purpose of weight savings and fuel efficiency. Often times, these PMC components are installed next to engines, or in other high-temperature environments within the vehicle. The present work investigates the change in surface chemistry and its correlation with changes in the interlaminar shear strength (ILSS) due to accelerated thermo-oxidative aging of a quasi-isotropic carbon fiber reinforced epoxy laminate. Samples are aged isothermally at various temperatures whose selection is guided by degradation steps revealed by thermo-gravimetric analysis. Fourier transform infrared (FTIR) photoacoustic spectroscopy is utilized to identify the chemical changes due to aging, and compression-test results reveal a non-linear decrease in ILSS with increasing aging temperature. A correlation between the FTIR and ILSS data sets suggests that nondestructive FTIR techniques may be used for assessing ILSS of PMCs.

  9. Quantitative validation of carbon-fiber laminate low velocity impact simulations

    DOE PAGES

    English, Shawn A.; Briggs, Timothy M.; Nelson, Stacy M.

    2015-09-26

    Simulations of low velocity impact with a flat cylindrical indenter upon a carbon fiber fabric reinforced polymer laminate are rigorously validated. Comparison of the impact energy absorption between the model and experiment is used as the validation metric. Additionally, non-destructive evaluation, including ultrasonic scans and three-dimensional computed tomography, provide qualitative validation of the models. The simulations include delamination, matrix cracks and fiber breaks. An orthotropic damage and failure constitutive model, capable of predicting progressive damage and failure, is developed in conjunction and described. An ensemble of simulations incorporating model parameter uncertainties is used to predict a response distribution which ismore » then compared to experimental output using appropriate statistical methods. Lastly, the model form errors are exposed and corrected for use in an additional blind validation analysis. The result is a quantifiable confidence in material characterization and model physics when simulating low velocity impact in structures of interest.« less

  10. Quantitative validation of carbon-fiber laminate low velocity impact simulations

    SciTech Connect

    English, Shawn A.; Briggs, Timothy M.; Nelson, Stacy M.

    2015-09-26

    Simulations of low velocity impact with a flat cylindrical indenter upon a carbon fiber fabric reinforced polymer laminate are rigorously validated. Comparison of the impact energy absorption between the model and experiment is used as the validation metric. Additionally, non-destructive evaluation, including ultrasonic scans and three-dimensional computed tomography, provide qualitative validation of the models. The simulations include delamination, matrix cracks and fiber breaks. An orthotropic damage and failure constitutive model, capable of predicting progressive damage and failure, is developed in conjunction and described. An ensemble of simulations incorporating model parameter uncertainties is used to predict a response distribution which is then compared to experimental output using appropriate statistical methods. Lastly, the model form errors are exposed and corrected for use in an additional blind validation analysis. The result is a quantifiable confidence in material characterization and model physics when simulating low velocity impact in structures of interest.

  11. An In Vitro Comparative Evaluation of Fracture Resistance of Custom Made, Metal, Glass Fiber Reinforced and Carbon Reinforced Posts in Endodontically Treated Teeth

    PubMed Central

    Sonkesriya, Subhash; Olekar, Santosh T; Saravanan, V; Somasunderam, P; Chauhan, Rashmi Singh; Chaurasia, Vishwajit Rampratap

    2015-01-01

    Background: Posts are used to enhance crown buildup in pulpless teeth with destructed crown portion. Different types of post are used in endodontically treated teeth. The aim of the present in vitro study was to evaluate fracture resistance of custom made, metal, glass fiber reinforced and carbon reinforced posts in endodontically treated teeth. Materials and Methods: An in vitro study was carried out on extracted 40 human maxillary central incisor teeth, which was divided into four groups with 10 samples in each group with custom made, metal post, glass fiber reinforced, and carbon reinforced posts. The samples were decoronated at cemento-enamel junction and endodontically treated. Post space was prepared and selected posts were cemented. The composite cores were prepared at the height of 5 mm and samples mounted on acrylic blocks. Later fracture resistance to the compressive force of samples was measured using Universal Testing Machine. Results: The maximum resistance to the compressive force was observed in carbon reinforced and glass fiber reinforced posts compared others which is statistically significant (P > 0.001) and least was seen in custom fabricated post. Conclusion: It is concluded that carbon reinforced fiber post and glass fiber posts showed good fracture resistance compared to custom made and metal posts. PMID:26028904

  12. NDT and SHM of Carbon Fiber Composites using Linear Drive MWM-Arrays

    NASA Technical Reports Server (NTRS)

    Washabaugh, Andrew; Martin, Christopher; Lyons, Robert; Grundy, David; Goldfine, Neil; Russell, Richard; Wincheski, Russell

    2012-01-01

    Carbon fiber composites are used in a wide range of structural applications due to their excellent specific strength and stiffness. However, the anisotropic mechanical and electrical properties associated with the fibers within each composite layer present challenges, and opportunities, for Nondestructive Testing (NDT) methods used to characterize and assess the structure condition. This includes composite condition after manufacture (such as fiber orientation and density, porosity, delamination, and bond strength) and during usage (such as damage from impact, fiber breakage, thermal exposure or applied stress). Ultrasonic and thermographic methods can address some of these challenges, but eddy current methods provide an alternative method for composite structures that contain a conducting material, such as carbon fibers or a metallic liner. This presentation reviews recent advances in the development of eddy current sensors and arrays for carbon fiber composite NDT and Structural Health Monitoring (SHM) applications. The focus is on eddy current sensor constructs with linear drive windings, such as MWM -Arrays, that induce currents primarily within the linear fibers of the composite. By combining this type of sensor construct with micromechanical models that relate composite constituent properties to measurable sensor responses, insight is obtained into the volumetric distribution of electrical properties within the composite and the associated manufacturing, damage, or strain conditions. With knowledge of the fiber layup, this MWM-Array technology is able to detect damage and strain/stress as a function of depth and fiber orientation. This work has been funded by NASA, NA V AIR and the Army for applications ranging from composite overwrapped pressure vessels (COPVs) to aircraft structures and rotorcraft blades. This presentation will specifically present background on the MWM-Array technology, results from the micromechanical modeling effort, and results from

  13. Tribological properties of metal-matrix composite materials reinforced by superelastic hard carbon particles

    NASA Astrophysics Data System (ADS)

    Ushakova, I. N.; Drozdova, E. I.; Chernogorova, O. P.; Blinov, V. M.; Ekimov, E. A.

    2016-05-01

    Metal-matrix composite materials (CMs) are synthesized from a mixture of a metal powder (Ti, Fe, Co, Ni, Cu, Al-based alloy) and fullerenes (10 wt %). The thermobaric synthesis conditions (700-1000°C, 5-8 GPa) ensure the collapse of fullerene molecules and their transformation into superelastic carbon phase particles with an indentation hardness H IT = 10-37 GPa, an elastic modulus E IT = 60-260 GPa, and an elastic recovery of >80% upon indentation. After reinforcing by superelastic hard carbon, the friction coefficient of CM decreases by a factor of 2-4 as compared to the friction coefficient of the matrix metal, and the abrasive wear resistance increases by a factor of 4-200. Superelastic hard carbon particles are a unique reinforcing material for an increase in the wear resistance and a simultaneous decrease in the friction coefficient of CM.

  14. Application of composites to the selective reinforcement of metallic aerospace structures. [application of structural design criteria for weight reduction

    NASA Technical Reports Server (NTRS)

    Brooks, W. A., Jr.; Mathauser, E. E.; Pride, R. A.

    1972-01-01

    The use of composite materials to selectively reinforce metallic structures provides a low-cost way to reduce weight and a means of minimizing the risks usually associated with the introduction of new materials. An overview is presented of the NASA Langley Research Center programs to identify the advantages and to develop the potential of the selective reinforcement approach to the use of composites. These programs have shown that selective reinforcement provides excellent strength and stiffness improvements to metallic structures. Significant weight savings can be obtained in a cost effective manner. Flight service programs which have been initiated to validate further the merits of selective reinforcement are described.

  15. Design synthesis of a boron/epoxy reinforced metal shear web.

    NASA Technical Reports Server (NTRS)

    Laakso, J. H.

    1972-01-01

    An advanced composite shear web design concept has been developed for the Space Shuttle Orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad, boron/epoxy plate with vertical boron/epoxy reinforced stiffeners. Baseline composite and titanium shear resistant designs are compared; the composite concept is 28% lighter than the titanium web. Element test results show the metal cladding effectively reinforces critical composite load transfer and fastener hole areas making the composite web concept practical for other shear structure applications.-

  16. Reinforcement of metal with liquid-exfoliated inorganic nano-platelets

    NASA Astrophysics Data System (ADS)

    May, Peter; Khan, Umar; Coleman, Jonathan N.

    2013-10-01

    We have prepared metal matrix composites of a pewter alloy filled with liquid-exfoliated Molybdenum Telluride (MoTe2) nano-platelets. The combination of MoTe2 and pewter was chosen due to their near-identical densities, thus reducing the scope for buoyancy-induced separation during melt mixing. The addition of nanofiller results in a doubling of the Young's modulus, Y, for a volume fraction, Vf, of <1% MoTe2, corresponding to a reinforcement of dY/dVf = 110 GPa. We find that this degree of reinforcement to be reasonably consistent with that predicted by a simplified version of Halpin-Tsai theory.

  17. The influence of surface properties on carbon fiber/epoxy matrix interfacial adhesion

    SciTech Connect

    Zhuang, H.; Wightman, J.P.

    1996-12-31

    In recent years, as composites become increasingly sophisticated to meet ever-increasing performance requirements, it has become more important to control the interaction between the reinforcing fibers and matrix materials. The major challenge here is the lack of fundamental understanding and knowledge about the reinforcement/matrix system which contribute to the establishment of the interphase. It has been recognized that the state of the fiber surface substantially effects the quality of interfacial adhesion. However, basic and specific correlation is still incomplete. The possible mechanisms by which the fiber surface parameters contribute to the constitution of the fiber/matrix interface include the interfacial chemical and physical interactions caused by fiber surface functionality and surface energy, the mechanical interlocking due to fiber surface irregularity, and, the interfacial wetting based on fiber surface energy. It was the objective of this work to explore the effects of physical and chemical aspects of fiber surfaces on the durability of interfacial adhesion in carbon fiber reinforced composites.

  18. Dynamic Effects in Elastothermodynamic Damping of Hollow Particle Reinforced Metal-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Srivastava, Sunil Kumar; Mishra, Bhanu Kumar

    2016-06-01

    The Metal-Matrix Composites (MMCs) containing hollow spherical reinforcements are under active development for the applications such as space structures, submarine hulls etc. where weight is of critical importance. When these materials are subjected to a time varying strain field, energy is dissipated because of the thermoelastic effect (Elastothermodynamic Damping or ETD). The quasi-static ETD analysis for the MMCs containing hollow spherical particles has been reported in literature. The entropic approach, which is better suited for composite materials with perfect or imperfect interfaces, is used for the analysis. In the present work, the effect of inertia forces is carried out on ETD of hollow particle-reinforced MMCs. For given particle volume fractions (V p ), the inertia forces are found to be more significant at higher value of thermal parameter (Ω T1) (alternatively, frequency of vibration if reinforcement radius is fixed), large cavity volume fraction (V h ) and low value of the parameter B1.

  19. Measurement of population inversions and gain in carbon fiber plasmas

    SciTech Connect

    Milchberg, H.; Skinner, C.H.; Suckewer, S.; Voorhees, D.

    1985-10-01

    A CO/sub 2/ laser (approx.0.5 kJ energy, 70 nsec pulse width) was focussed onto the end of an axially oriented, thick (35 to 350 ..mu..) carbon fiber with or without a magnetic field present along the laser-fiber axis. We present evidence for axial-to-transverse enhancement of the CVI 182A (n = 3 ..-->.. 2) transition, which is correlated with the appearance of a population inversion between levels n = 3 and 2. For the B = 0 kG, zero field case, the maximum gain-length product of kl approx. =3 (k approx. =6 cm/sup -1/) was measured for a carbon fiber coated with a thin layer of aluminum (for additional radiation cooling). The results are interpreted in terms of fast recombination due mostly to thermal conduction from the plasma to the cold fiber core.

  20. Carbon fiber composites for cryogenic filament-wound vessels

    NASA Technical Reports Server (NTRS)

    Larsen, J. V.; Simon, R. A.

    1972-01-01

    Advanced unidirectional and bidirectional carbon fiber/epoxy resin composites were evaluated for physical and mechanical properties over a cryogenic to room temperature range for potential application to cryogenic vessels. The results showed that Courtaulds HTS carbon fiber was the superior fiber in terms of cryogenic strength properties in epoxy composites. Of the resin systems tested in ring composites, CTBN/ERLB 4617 exhibited the highest composite strengths at cryogenic temperatures, but very low interlaminar shear strengths at room temperature. Tests of unidirectional and bidirectional composite bars showed that the Epon 828/Empol 1040 resin was better at all test temperatures. Neither fatigue cycling nor thermal shock had a significant effect on composite strengths or moduli. Thermal expansion measurements gave negative values in the fiber direction and positive values in the transverse direction of the composites.

  1. SURFACE MORPHOLOGY OF CARBON FIBER POLYMER COMPOSITES AFTER LASER STRUCTURING

    SciTech Connect

    Sabau, Adrian S; Chen, Jian; Jones, Jonaaron F.; Alexandra, Hackett; Jellison Jr, Gerald Earle; Daniel, Claus; Warren, Charles David; Rehkopf, Jackie D.

    2015-01-01

    The increasing use of Carbon Fiber Polymer Composite (CFPC) as a lightweight material in automotive and aerospace industries requires the control of surface morphology. In this study, the composites surface was prepared by ablating the resin in the top fiber layer of the composite using an Nd:YAG laser. The CFPC specimens with T700S carbon fiber and Prepreg - T83 resin (epoxy) were supplied by Plasan Carbon Composites, Inc. as 4 ply thick, 0/90o plaques. The effect of laser fluence, scanning speed, and wavelength was investigated to remove resin without an excessive damage of the fibers. In addition, resin ablation due to the power variation created by a laser interference technique is presented. Optical property measurements, optical micrographs, 3D imaging, and high-resolution optical profiler images were used to study the effect of the laser processing on the surface morphology.

  2. Mechanical properties of carbon fiber composites for environmental applications

    SciTech Connect

    Andrews, R.; Grulke, E.

    1996-10-01

    Activated carbon fiber composites show great promise as fixed-bed catalytic reactors for use in environmental applications such as flue gas clean-up and ground water decontamination. A novel manufacturing process produces low density composites from chopped carbon fibers and binders. These composites have high permeability, can be activated to have high surface area, and have many potential environmental applications. This paper reports the mechanical and flow properties of these low density composites. Three point flexural strength tests were used to measure composite yield strength and flexural moduli. Composites containing over 10 pph binder had an adequate yield strength of about 200 psi at activations up to 40% weight loss. The composites were anisotropic, having along-fiber to cross-fiber yield strength ratios between 1.2 and 2.0. The friction factor for flow through the composites can be correlated using the fiber Reynolds number, and is affected by the composite bulk density.

  3. Mechanical properties of carbon fiber composites for environmental applications

    SciTech Connect

    Andrews, R.; Grulke, E.; Kimber, G.

    1996-12-31

    Activated carbon fiber composites show great promise as fixed-bed catalytic reactors for use in environmental applications such as flue gas clean-up and ground water decontamination. A novel manufacturing process produces low density composites from chopped carbon fibers and binders. These composites have high permeability, can be activated to have high surface area, and have many potential environmental applications. This paper reports the mechanical and flow properties of these low density composites. Three point flexural strength tests were used to measure composite yield strength and flexural moduli. Composites containing over 10 pph binder had an adequate yield strength of about 200 psi at activations up to 40% weight loss. The composites were anisotropic, having along-fiber to cross-fiber yield strength ratios between 1.2 and 2.0. The pressure drop of air through the composites correlated with the gas velocity, and showed a dependence on sample density.

  4. Activation and micropore structure of carbon-fiber composites

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.; Kimber, G.

    1997-12-01

    Rigid, high surface area activated carbon fiber composites have been produced with high permeabilities for environmental applications in gas and water purification. The project involves a collaboration between the Oak Ridge National Laboratory (ORNL) and the Center for Applied Energy Research (CAER), University of Kentucky. The main focus of recent work has been to find a satisfactory means to uniformly activate large samples of carbon fiber composites to produce controlled pore structures. Processes have been developed using activation in steam and CO{sub 2}, and a less conventional method involving oxygen chemisorption and subsequent heat treatment. Another objective has been to explore applications for the activated composites in environmental applications related to fossil energy production.

  5. Defect visualization in carbon fiber composite using laser ultrasound

    SciTech Connect

    Dewhurst, R.J.; He, Ruhua; Shan, Qing . Dept. of Instrumentation and Analytical Science)

    1993-08-01

    A non-contacting laser ultrasound system has been developed to visualize laminar defects in carbon fiber composite materials. Laser-generated ultrasound (LGU) was produced from a Nd:YAG Q-switched laser. Ultrasound was detected with the use of an actively stabilized Fabry-Perot interferometer using a 400 mW argon-ion laser source. It detected ultrasound in a typical frequency range of 1 to 10 MHz. Through-transmission C-scan measurements were made in carbon fiber composite materials of thickness 1 to 20 mm. Peak-to-peak amplitudes of the first longitudinal ultrasonic pulse were measured, with attenuation used as the basis of defect examination. Digital filtering was adopted to enhance defect visibility. Results showed that images with size resolution better than 1 mm can be achieved. Such measurements take into account any variation of surface reflectivity which can arise in industrial materials.

  6. Dry synthesis of lithium intercalated graphite powders and carbon fibers

    SciTech Connect

    Sacci, Robert L; Adamczyk, Leslie A; Veith, Gabriel M; Dudney, Nancy J

    2014-01-01

    Herein we describe the direct synthesis of lithium intercalated graphite by heating under vacuum or ball milling under pressurized Ar(g). Both methods allow for stoichometric control of Li-C ratio in batter-grade graphites and carbon fibers prior formation of a solid electrolyte interphase. The products' surface chemistries, as probed by XPS, suggest that LiC6 are extremely reactive with trace amounts of moisture or oxygen. The open circuit potential and SEM data show that the reactivity of the lithiated battery-grade graphite and the carbon fiber can be related to the density of edge/defect sites on the surfaces. Preliminary results of spontaneous SEI formation on Li-graphite in electrolyte are also given.

  7. Solid Particle Erosion Behaviors of Carbon-Fiber Epoxy Composite and Pure Titanium

    NASA Astrophysics Data System (ADS)

    Cai, Feng; Gao, Feng; Pant, Shashank; Huang, Xiao; Yang, Qi

    2016-01-01

    Rotor blades of Bell CH-146 Griffon helicopter experience excessive solid particle erosion at low altitudes in desert environment. The rotor blade is made of an advanced light-weight composite which, however, has a low resistance to solid particle erosion. Coatings have been developed and applied to protect the composite blade. However, due to the influence of coating process on composite material, the compatibility between coating and composite base, and the challenges of repairing damaged coatings as well as the inconsistency between the old and new coatings, replaceable thin metal shielding is an alternative approach; and titanium, due to its high-specific strength and better formability, is an ideal candidate. This work investigates solid particle erosion behaviors of carbon-fiber epoxy composite and titanium in order to assess the feasibility of titanium as a viable candidate for erosion shielding. Experiment results showed that carbon-fiber epoxy composite showed a brittle erosion behavior, whereas titanium showed a ductile erosion mode. The erosion rate on composite was 1.5 times of that on titanium at impingement angle 15° and increased to 5 times at impact angle 90°.

  8. Electronic properties of carbon fibers intercalated with copper chloride

    NASA Technical Reports Server (NTRS)

    Oshima, H.; Natarajan, V.; Woollam, J. A.; Yavrouian, A.; Haugland, E. J.; Tsuzuku, T.

    1984-01-01

    Copper chloride intercalated pitch-based carbon fibers are found to have electrical resistivities as low as 12.9 micro-ohm-cm, and are air- and thermally-stable at and above room temperature. This is therefore a good candidate system for conductor application. In addition, Shubnikov-deHaas quantum oscillatory effects were found, and electronic properties of the intercalated fiber are studied using magnetic fields to 20 tesla.

  9. Carbon-Fiber/Epoxy Tube Lined With Aluminum Foil

    NASA Technical Reports Server (NTRS)

    Gernet, Nelson J.; Kerr, Gregory K.

    1995-01-01

    Carbon-fiber/epoxy composite tube lined with welded aluminum foil useful as part of lightweight heat pipe in which working fluid ammonia. Aluminum liner provides impermeability for vacuum seal, to contain ammonia in heat pipe, and to prevent flow of noncondensable gases into heat pipe. Similar composite-material tubes lined with foils also incorporated into radiators, single- and two-phase thermal buses, tanks for storage of cryogenic materials, and other plumbing required to be lightweight.

  10. Carbon fiber composite molecular sieve electrically regenerable air filter media

    DOEpatents

    Wilson, Kirk A.; Burchell, Timothy D.; Judkins, Roddie R.

    1998-01-01

    An electrically regenerable gas filter system includes a carbon fiber composite molecular sieve (CFCMS) filter medium. After a separate medium-efficiency pre-filter removes particulate from the supply airstream, the CFCMS filter sorbs gaseous air pollutants before the air is recirculated to the space. When saturated, the CFCMS media is regenerated utilizing a low-voltage current that is caused to pass through the filter medium.

  11. Carbon fiber composite molecular sieve electrically regenerable air filter media

    DOEpatents

    Wilson, K.A.; Burchell, T.D.; Judkins, R.R.

    1998-10-27

    An electrically regenerable gas filter system includes a carbon fiber composite molecular sieve (CFCMS) filter medium. After a separate medium-efficiency pre-filter removes particulate from the supply air stream, the CFCMS filter sorbs gaseous air pollutants before the air is recirculated to the space. When saturated, the CFCMS media is regenerated utilizing a low-voltage current that is caused to pass through the filter medium. 3 figs.

  12. Environmental effects on the hybrid glass fiber/carbon fiber composites

    NASA Astrophysics Data System (ADS)

    Tsai, Yun-I.

    2009-12-01

    Fiber reinforced polymer composites (FRPCs) have been widely used to replace conventional metals due to the high specific strength, fatigue resistance, and light weight. In the power distribution industry, an advanced composites rod has been developed to replace conventional steel cable as the load-bearing core of overhead conductors. Such conductors, called aluminum conductor composite core (ACCC) significantly increases the transmitting efficiency of existing power grid system without extensive rebuilding expenses, while meeting future demand for electricity. In general, the service life of such overhead conductors is required to be at least 30 years. Therefore, the long-term endurance of the composite core in various environments must be well-understood. Accelerated aging by hygrothermal exposure was conducted to determine the effect of moisture on the glass fiber (GF)/carbon fiber (CF) hybrid composites. The influence of water immersion and humid air exposure on mechanical properties is investigated. Results indicated that immersion in water is the most severe environment for such hybrid GF/CF composites, and results in greater saturation and degradation of properties. When immersed directly in water, the hybrid GF/CF composites exhibit a moisture uptake behavior that is more complex than composite materials reinforced with only one type of fiber. The unusual diffusion behavior is attributed to a higher packing density of fibers at the annular GF/CF interface, which acts as a temporary moisture barrier. Moisture uptake leads to the mechanical and thermal degradation of such hybrid GF/CF composites. Findings presented here indicate that the degradation is a function of exposure temperature, time, and moisture uptake level. Results also indicate that such hybrid GF/CF composites recover short beam shear (SBS) strength and glass transition temperature (Tg) values comparable to pre-aged samples after removal of the absorbed moisture. In the hygrothermal environment

  13. Carbon fibers from electrospun polymeric phenolic resin precursors

    NASA Astrophysics Data System (ADS)

    Gee, Diane L.

    This dissertation presents a technique for producing carbon fibers of nano- to micro-sized dimension by utilizing a non-conventional fiber spinning approach with refractory polymers, followed by post-processing steps, to create new carbon materials with distinctive chemical/physical property characteristics. Phenolic resins, novolak and resole, are selected for this study because of their low cost, marketability, environmental friendliness, and high char yield upon pyrolysis. The new carbon fibers are at least an order of magnitude smaller than their conventionally processed counterpart, and possess significant advantages. Phenolic resin fibers, consisting of a blend of novolak and resole, are generated via electrospinning and are subsequently cured and pyrolyzed at temperatures from 800°C to 2000°C to form carbon fibers having diameters of ˜1 mum. Fiber analysis by scanning electron microscopy confirms that the morphology generated during the electrospinning processing is retained throughout the curing and carbonization processes. X-ray diffraction suggests the presence of highly graphitized carbon, which is further validated by high-resolution transmission electron microscopy (HRTEM) analysis. There is evidence of crystalline graphite, which may have nucleated on aligned sheets presence on the fiber surface. The physical characteristics of electrospun fibers are contrary to those exhibited by pyrolyzed phenolic resins, which fall into the classification of non-graphitizing. It is likely that the thin electrospun fibers offer a template that encourages ordering not usually seen in thicker fibers or bulk samples of carbonized phenolic resins.

  14. MNASA as a Test for Carbon Fiber Thermal Barrier Development

    NASA Technical Reports Server (NTRS)

    Bauer, Paul; McCool, Alex (Technical Monitor)

    2001-01-01

    A carbon fiber rope thermal barrier is being evaluated as a replacement for the conventional room temperature vulcanizing (RTV) thermal barrier that is currently used to protect o-rings in Reusable Solid Rocket Motor (RSRM) nozzle joints. Performance requirements include its ability to cool any incoming, hot propellant gases that fill and pressurize the nozzle joints, filter slag and particulates, and to perform adequately in various joint assembly conditions as well as dynamic flight motion. Modified National Aeronautics and Space Administration (MNASA) motors, with their inherent and unique ability to replicate select RSRM internal environment features, were an integral step in the development path leading to full scale RSRM static test demonstration of the carbon fiber rope (CFR) joint concept. These 1/4 scale RSRM motors serve to bridge the gap between the other classes of subscale test motors (extremely small and moderate duration, or small scale and short duration) and the critical asset RSRM static test motors. A series of MNASA tests have been used to demonstrate carbon fiber rope performance and have provided rationale for implementation into a full-scale static motor and flight qualification.

  15. THERMAL INSULATION FROM LIGNIN-DERIVED CARBON FIBERS

    SciTech Connect

    Albers, Tracy; Chen, Chong; Eberle, Cliff; Webb, Daniel C

    2014-01-01

    Oak Ridge National Laboratory (ORNL) and GrafTech International Holdings Inc. (GrafTech) have collaborated to develop and demonstrate the performance of high temperature thermal insulation prototypes made from lignin-based carbon fibers (LBCF). This was the first reported production of LBCF or resulting products at scale > 1 kg. The results will potentially lead to the first commercial application of LBCF. The goal of the commercial application is to replace expensive, foreign-sourced isotropic pitch carbon fibers with lower cost carbon fibers made from a domestically sourced, bio-derived (renewable) feedstock. LBCF can help resolve supply chain vulnerability and reduce the production cost for high temperature thermal insulation as well as create US jobs. The performance of the LBCF prototypes was measured and found to be comparable to that of the current commercial product. During production of the insulation prototypes, the project team demonstrated lignin compounding/pelletization, fiber production, heat treatment, and compositing at scales far surpassing those previously demonstrated in LBCF R&D or production.

  16. Residual thermal stress control in composite reinforced metal structures. [by mechanical loading of metal component prior to bonding

    NASA Technical Reports Server (NTRS)

    Kelly, J. B.; June, R. R.

    1972-01-01

    Advanced composite materials, composed of boron or graphite fibers and a supporting matrix, make significant structural efficiency improvements available to aircraft and aerospace designers. Residual stress induced during bonding of composite reinforcement to metal structural elements can be reduced or eliminated through suitable modification to the manufacturing processes. The most successful method employed during this program used a steel tool capable of mechanically loading the metal component in compression prior to the adhesive bonding cycle. Compression loading combined with heating to 350 F during the bond cycle can result in creep deformation in aluminum components. The magnitude of the deformation increases with increasing stress level during exposure to 350 F.

  17. Influence of locational states of submicron fibers added into matrix on mechanical properties of plain-woven Carbon Fiber Composite

    NASA Astrophysics Data System (ADS)

    Kumamoto, Soichiro; Okubo, Kazuya; Fujii, Toru

    2016-01-01

    The aim of this study was to show the influence of locational states of submicron fibers added into epoxy matrix on mechanical properties of modified plane-woven carbon fiber reinforced plastic (CFRP). To change the locational states of submicron fibers, two kinds of fabrication processes were applied in preparing specimen by hand lay-up method. Submicron fibers were simply added into epoxy resin with ethanol after they were stirred by a dispersion process using homogenizer to be located far from the interface between reinforcement and matrix. In contrast, submicron fibers were attached onto the carbon fibers by injecting from a spray nozzle accompanying with ethanol to be located near the interface, after they were tentatively contained in ethanol. The plain-woven CFRP plates were fabricated by hand lay-up method and cured at 80 degree-C for 1 hour and then at 150 degree-C for 3 hours. After curing, the plain-woven CFRP plates were cut into the dimension of specimen. Tensile shear strength and Mode-II fracture toughness of CFRP were determined by tensile lap-shear test and End-notched flexure(ENF) test, respectively. When submicron fibers were located far from the interface between carbon fibers and epoxy resin, tensile shear strength and Mode-II fracture toughness of CFRP were improved 30% and 18% compared with those of unmodified case. The improvement ratio in modified case was rather low (about few percentages) in the case where submicron fibers were located near the interface. The result suggested that crack propagation should be prevented when submicron fibers were existed far from the interface due to the effective stress state around the crack tip.

  18. Artificial muscles of dielectric elastomers attached to artificial tendons of functionalized carbon fibers

    NASA Astrophysics Data System (ADS)

    Ye, Zhihang; Faisal, Md. Shahnewaz Sabit; Asmatulu, Ramazan; Chen, Zheng

    2014-03-01

    Dielectric elastomers are soft actuation materials with promising applications in robotics and biomedical de- vices. In this paper, a bio-inspired artificial muscle actuator with artificial tendons is developed for robotic arm applications. The actuator uses dielectric elastomer as artificial muscle and functionalized carbon fibers as artificial tendons. A VHB 4910 tape is used as the dielectric elastomer and PDMS is used as the bonding material to mechanically connect the carbon fibers to the elastomer. Carbon fibers are highly popular for their high electrical conductivities, mechanical strengths, and bio-compatibilities. After the acid treatments for the functionalization of carbon fibers (500 nm - 10 μm), one end of carbon fibers is spread into the PDMS material, which provides enough bonding strength with other dielectric elastomers, while the other end is connected to a DC power supply. To characterize the actuation capability of the dielectric elastomer and electrical conductivity of carbon fibers, a diaphragm actuator is fabricated, where the carbon fibers are connected to the actuator. To test the mechanical bonding between PDMS and carbon fibers, specimens of PDMS bonded with carbon fibers are fabricated. Experiments have been conducted to verify the actuation capability of the dielectric elastomer and mechanical bonding of PDMS with carbon fibers. The energy efficiency of the dielectric elastomer increases as the load increases, which can reach above 50%. The mechanical bonding is strong enough for robotic arm applications.

  19. A series of tufted carbon fiber cathodes designed for different high power microwave sources

    NASA Astrophysics Data System (ADS)

    Liu, Lie; Li, Limin; Zhang, Jun; Zhang, Xiaoping; Wen, Jianchun; Liu, Yonggui

    2008-06-01

    We report the fabrication technique of tufted carbon fiber cathodes for different microwave sources. Three carbon fiber cathodes were constructed, including a planar cathode, an annular cathode, and a cylindrical cathode for radial emission. Experimental investigations on these cathodes were performed in a reflex triode virtual cathode oscillator (vircator), a backward wave oscillator (BWO), and a magnetically insulated transmission line oscillator (MILO), respectively. The pulse duration of microwave emission from the reflex triode vircator was lengthened by using the planar carbon fiber cathode. In the BWO with the annular carbon fiber cathode, the uniform electron beam with a kA /cm2 current density was observed. In addition, carbon fiber has great promise as field emitter for MILOs. These results show that the carbon fiber cathodes can be utilized for electron emission in high power diodes with different structures.

  20. A series of tufted carbon fiber cathodes designed for different high power microwave sources.

    PubMed

    Liu, Lie; Li, Limin; Zhang, Jun; Zhang, Xiaoping; Wen, Jianchun; Liu, Yonggui

    2008-06-01

    We report the fabrication technique of tufted carbon fiber cathodes for different microwave sources. Three carbon fiber cathodes were constructed, including a planar cathode, an annular cathode, and a cylindrical cathode for radial emission. Experimental investigations on these cathodes were performed in a reflex triode virtual cathode oscillator (vircator), a backward wave oscillator (BWO), and a magnetically insulated transmission line oscillator (MILO), respectively. The pulse duration of microwave emission from the reflex triode vircator was lengthened by using the planar carbon fiber cathode. In the BWO with the annular carbon fiber cathode, the uniform electron beam with a kA/cm(2) current density was observed. In addition, carbon fiber has great promise as field emitter for MILOs. These results show that the carbon fiber cathodes can be utilized for electron emission in high power diodes with different structures.

  1. Microstructure and properties of SiC-coated carbon fibers prepared by radio frequency magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Cheng, Yong; Huang, Xiaozhong; Du, Zuojuan; Xiao, Jianrong; Zhou, Shan; Wei, Yongshan

    2016-04-01

    SiC-coated carbon fibers are prepared at room temperature with different radio-frequency magnetron sputtering powers. Results show that the coated carbon fibers have uniform, continuous, and flawless surfaces. The mean strengths of the coated carbon fibers with different sputtering powers are not influenced by other factors. Filament strength of SiC-coated carbon fibers increases by approximately 2% compared with that of uncoated carbon fibers at a sputtering power of <200 W. The filament strengths of the coated fibers increase by 9.3% and 12% at sputtering powers of 250 and 300 W, respectively. However, the mean strength of the SiC-coated carbon fibers decreased by 8% at a sputtering power of 400 W.

  2. Development of manufacturing process for large-diameter composite monofilaments by pyrolysis of resin-impregnated carbon-fiber bundles

    NASA Technical Reports Server (NTRS)

    Bradshaw, W. G.; Pinoli, P. C.; Vidoz, A. E.

    1972-01-01

    Large diameter, carbon-carbon composite, monofilaments were produced from the pyrolysis of organic precursor resins reinforced with high-strenght carbon fibers. The mechanical properties were measured before and after pyrolysis and the results were correlated with the properties of the constituents. The composite resulting from the combination of Thornel 75 and GW-173 resin precursor produced the highest tensile strength. The importance of matching strain-to-failure of fibers and matrix to obtain all the potential reinforcement of fibers is discussed. Methods are described to reduce, within the carbonaceous matrix, pyrolysis flaws which tend to reduce the composite strength. Preliminary studies are described which demonstrated the feasibility of fiber-matrix copyrolysis to alleviate matrix cracking and provide an improved matrix-fiber interfacial bonding.

  3. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 3: Major component development

    NASA Technical Reports Server (NTRS)

    Bryson, L. L.; Mccarty, J. E.

    1973-01-01

    Analytical and experimental investigations, performed to establish the feasibility of reinforcing metal aircraft structures with advanced filamentary composites, are reported. Aluminum-boron-epoxy and titanium-boron-epoxy were used in the design and manufacture of three major structural components. The components were representative of subsonic aircraft fuselage and window belt panels and supersonic aircraft compression panels. Both unidirectional and multidirectional reinforcement concepts were employed. Blade penetration, axial compression, and inplane shear tests were conducted. Composite reinforced structural components designed to realistic airframe structural criteria demonstrated the potential for significant weight savings while maintaining strength, stability, and damage containment properties of all metal components designed to meet the same criteria.

  4. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 1: Concept development and feasibility

    NASA Technical Reports Server (NTRS)

    Oken, S.; June, R. R.

    1971-01-01

    The analytical and experimental investigations are described in the first phase of a program to establish the feasibility of reinforcing metal aircraft structures with advanced filamentary composites. The interactions resulting from combining the two types of materials into single assemblies as well as their ability to function structurally were studied. The combinations studied were boron-epoxy reinforced aluminum, boron-epoxy reinforced titanium, and boron-polyimide reinforced titanium. The concepts used unidirectional composites as reinforcement in the primary loading direction and metal for carrying the transverse loads as well as its portion of the primary load. The program established that several realistic concepts could be fabricated, that these concepts could perform to a level that would result in significant weight savings, and that there are means for predicting their capability within a reasonable degree of accuracy. This program also encountered problems related to the application of polyimide systems that resulted in their relatively poor and variable performance.

  5. A Micromechanical Constitutive Model of Progressive Crushing in Random Carbon Fiber Polymer Matrix Composites

    SciTech Connect

    Lee, H.K.; Simunovic, S.

    1999-09-01

    A micromechanical damage constitutive model is presented to predict the overall elastoplastic behavior and damage evolution in random carbon fiber polymer matrix composites (RFPCs).To estimate the overall elastoplastic damage responses,an effective yield criterion is derived based on the ensemble-volume averaging process and first-order effects of eigenstrains due to the existence of spheroidal (prolate) fibers.The proposed effective yield criterion,to ether with the assumed overall associative plastic flow rule and hardening law, constitutes the analytical foundation for the estimation of effective elastoplastic behavior of ductile matrix composites.First,an effective elastoplastic constitutive dama e model for aligned fiber-reinforced composites is proposed.A micromechanical damage constitutive model for RFPCs is then developed.The average process over all orientations upon overning constitutive field equations and overall yield function for aligned fiber-reinforced composites i s performed to obtain the constitutive relations and effective yield function of RFPCs.The discrete numerical integration algorithms and the continuum tan ent operator are also presented to implement the proposed dama e constitutive model.The dama e constitutive model forms the basis for the pro ressive crushing in composite structures under impact loading.

  6. Monitoring of reinforced composites processed by microwave radiation using fiber-Bragg gratings

    NASA Astrophysics Data System (ADS)

    Barrera, David; Roig, Inma; Sales, Salvador; Emmerich, Rudolf

    2014-05-01

    The use of microwave radiation for curing carbon-fiber reinforced polymer materials (CFRP) can solve the nonhomogeneous heating problems when using conventional techniques based on the use of catalysts and can reduce the processing times. Optical fiber sensors have well-known advantages for Fiber Reinforced Composites (FRC) monitoring. In this paper fiber Bragg gratings (FBGs) are used for online monitoring of the residual stress and distortions produced during the microwave curing process. The CFRP samples are composed by layers of unidirectional carbon fibers and epoxy resin. The results show a very different behavior between the direction of carbon fibers and the perpendicular direction. Results are compared with the conventional processing technique.

  7. Additive Manufacturing and Characterization of Polylactic Acid (PLA) Composites Containing Metal Reinforcements

    NASA Technical Reports Server (NTRS)

    Kuentz, Lily; Salem, Anton; Singh, M.; Halbig, M. C.; Salem, J. A.

    2016-01-01

    Additive manufacturing of polymeric systems using 3D printing has become quite popular recently due to rapid growth and availability of low cost and open source 3D printers. Two widely used 3D printing filaments are based on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) systems. PLA is much more environmentally friendly in comparison to ABS since it is made from renewable resources such as corn, sugarcane, and other starches as precursors. Recently, polylactic acid-based metal powder containing composite filaments have emerged which could be utilized for multifunctional applications. The composite filaments have higher density than pure PLA, and the majority of the materials volume is made up of polylactic acid. In order to utilize functionalities of composite filaments, printing behavior and properties of 3-D printed composites need to be characterized and compared with the pure PLA materials. In this study, pure PLA and composite specimens with different metallic reinforcements (Copper, Bronze, Tungsten, Iron, etc) were 3D printed at various layer heights and resulting microstructures and properties were characterized. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) behavior of filaments with different reinforcements were studied. The microscopy results show an increase in porosity between 3-D printed regular PLA and the metal composite PLA samples, which could produce weaker mechanical properties in the metal composite materials. Tensile strength and fracture toughness behavior of specimens as a function of print layer height will be presented.

  8. Carbon fiber and void detection using high-frequency electromagnetic induction techniques

    NASA Astrophysics Data System (ADS)

    Barrowes, Benjamin E.; Sigman, John B.; Wang, YinLin; O'Neill, Kevin A.; Shubitidze, Fridon; Simms, Janet; Bennett, Hollis J.; Yule, Donald E.

    2016-05-01

    Ultrawide band electromagnetic induction (EMI) instruments have been traditionally used to detect high electric conductivity discrete targets such as metal unexploded ordnance. The frequencies used for this EMI regime have typically been less than 100 kHz. To detect intermediate conductivity objects like carbon fiber, even less conductive saturated salts, and even voids embedded in conducting soils, higher frequencies up to the low megahertz range are required in order to capture characteristic responses. To predict EMI phenomena at frequencies up to 15 MHz, we first modeled the response of intermediate conductivity targets using a rigorous, first-principles approach, the Method of Auxiliary Sources. A newly fabricated benchtop high-frequency electromagnetic induction instrument produced EMI data at frequencies up to that same high limit. Modeled and measured characteristic relaxation signatures compare favorably and indicate new sensing possibilities in a variety of scenarios.

  9. Rapid oxidation/stabilization technique for carbon foams, carbon fibers and C/C composites

    DOEpatents

    Tan, Seng; Tan, Cher-Dip

    2004-05-11

    An enhanced method for the post processing, i.e. oxidation or stabilization, of carbon materials including, but not limited to, carbon foams, carbon fibers, dense carbon-carbon composites, carbon/ceramic and carbon/metal composites, which method requires relatively very short and more effective such processing steps. The introduction of an "oxygen spill over catalyst" into the carbon precursor by blending with the carbon starting material or exposure of the carbon precursor to such a material supplies required oxygen at the atomic level and permits oxidation/stabilization of carbon materials in a fraction of the time and with a fraction of the energy normally required to accomplish such carbon processing steps. Carbon based foams, solids, composites and fiber products made utilizing this method are also described.

  10. Evaluation of micron size carbon fibers released from burning graphite composites

    NASA Technical Reports Server (NTRS)

    Sussholz, B.

    1980-01-01

    Quantitative estimates were developed of micron carbon fibers released during the burning of graphite composites. Evidence was found of fibrillated particles which were the predominant source of the micron fiber data obtained from large pool fire tests. The fibrillation phenomena were attributed to fiber oxidation effects caused by the fire environment. Analysis of propane burn test records indicated that wind sources can cause considerable carbon fiber oxidation. Criteria estimates were determined for the number of micron carbon fibers released during an aircraft accident. An extreme case analysis indicated that the upper limit of the micron carbon fiber concentration level was only about half the permissible asbestos ceiling concentration level.

  11. Photoelectrochemical cell using dye sensitized zinc oxide nanowires grown on carbon fibers

    NASA Astrophysics Data System (ADS)

    Unalan, Husnu Emrah; Wei, Di; Suzuki, Kenichi; Dalal, Sharvari; Hiralal, Pritesh; Matsumoto, Hidetoshi; Imaizumi, Shinji; Minagawa, Mie; Tanioka, Akihiko; Flewitt, Andrew J.; Milne, William I.; Amaratunga, Gehan A. J.

    2008-09-01

    Zinc oxide (ZnO) nanowires (NWs) grown on carbon fibers using a vapor transport and condensation approach are used as the cathode of a photoelectrochemical cell. The carbon fibers were obtained by electrospray deposition and take the form of a flexible carbon fabric. The ZnO NW on carbon fiber anode is combined with a "black dye" photoabsorber, an electrolyte, and a platinum (Pt) counterelectrode to complete the cell. The results show that ZnO NW and carbon fibers can be used for photoinduced charge separation/charge transport and current collection, respectively, in a photoelectrochemical cell.

  12. A probabilistic analysis of electrical equipment vulnerability to carbon fibers

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1980-01-01

    The statistical problems of airborne carbon fibers falling onto electrical circuits were idealized and analyzed. The probability of making contact between randomly oriented finite length fibers and sets of parallel conductors with various spacings and lengths was developed theoretically. The probability of multiple fibers joining to bridge a single gap between conductors, or forming continuous networks is included. From these theoretical considerations, practical statistical analyses to assess the likelihood of causing electrical malfunctions was produced. The statistics obtained were confirmed by comparison with results of controlled experiments.

  13. Process for the manufacture of seamless metal-clad fiber-reinforced organic matrix composite structures

    NASA Technical Reports Server (NTRS)

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)

    1991-01-01

    A process for producing seamless metal-clad composite structures includes providing a hollow, metallic inner member and an outer sleeve to surround the inner member and define an inner space therebetween. A plurality of continuous reinforcing fibers is attached to the distal end of the outside diameter of the inner member, and the inner member is then introduced, distal end first, into one end of the outer sleeve. The inner member is then moved, distal end first, into the outer sleeve until the inner member is completely enveloped by the outer sleeve. A liquid matrix material is then injected into the space containing the reinforcing fibers between the inner member and the outer sleeve. Next a pressurized heat transfer medium is passed through the inner member to cure the liquid matrix material. Finally, the wall thickness of both the inner member and the outer sleeve are reduced to desired dimensions by chemical etching, which adjusts the thermal expansion coefficient of the metal-clad composite structure to a desired value.

  14. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing

    PubMed Central

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C.N.; Janaki Ram, G.D.

    2015-01-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters. PMID:26566541

  15. Real-Time, Selective Detection of Copper(II) Using Ionophore-Grafted Carbon-Fiber Microelectrodes.

    PubMed

    Yang, Yuanyuan; Ibrahim, Ahmad A; Hashemi, Parastoo; Stockdill, Jennifer L

    2016-07-19

    Rapid, selective detection of metals in complex samples remains an elusive goal that could provide critical analytical information for biological and environmental sciences and industrial waste management. Fast-scan cyclic voltammetry (FSCV) using carbon-fiber microelectrodes (CFMs) is an emerging technique for metal analysis with broad potential applicability because of its rapid response to changes in analyte concentration and minimal disturbance to the analysis medium. In this communication, we report the first effective application of covalently modified CFMs to achieve highly selective, subsecond Cu(II) measurements using FSCV. A two-part strategy is employed for maximum selectivity: Cu(II) binding is augmented by a covalently grafted ionophore, while binding of other metals is prevented by chemical blocking of nonselective surface adsorption sites. The resulting electrodes selectively detect Cu(II) in a complex medium comprising several interfering metals. Overall, this strategy represents a transformative innovation in real-time electrochemical detection of metal analytes. PMID:27079730

  16. Carbon fiber composite characterization in adverse thermal environments.

    SciTech Connect

    Gomez-Vasquez, Sylvia; Brown, Alexander L.; Hubbard, Joshua A.; Ramirez, Ciro J.; Dodd, Amanda B.

    2011-05-01

    The behavior of carbon fiber aircraft composites was studied in adverse thermal environments. The effects of resin composition and fiber orientation were measured in two test configurations: 102 by 127 millimeter (mm) test coupons were irradiated at approximately 22.5 kW/m{sup 2} to measure thermal response, and 102 by 254 mm test coupons were irradiated at approximately 30.7 kW/m{sup 2} to characterize piloted flame spread in the vertically upward direction. Carbon-fiber composite materials with epoxy and bismaleimide resins, and uni-directional and woven fiber orientations, were tested. Bismaleimide samples produced less smoke, and were more resistant to flame spread, as expected for high temperature thermoset resins with characteristically lower heat release rates. All materials lost approximately 20-25% of their mass regardless of resin type, fiber orientation, or test configuration. Woven fiber composites displayed localized smoke jetting whereas uni-directional composites developed cracks parallel to the fibers from which smoke and flames emanated. Swelling and delamination were observed with volumetric expansion on the order of 100% to 200%. The purpose of this work was to provide validation data for SNL's foundational thermal and combustion modeling capabilities.

  17. Ultrasonic Fatigue Endurance of Thin Carbon Fiber Sheets

    NASA Astrophysics Data System (ADS)

    Domínguez Almaraz, Gonzalo M.; Ruiz Vilchez, Julio A.; Dominguez, Aymeric; Meyer, Yann

    2016-04-01

    Ultrasonic fatigue tests were carried out on thin carbon fiber sheets (0.3 mm of thickness) to determine the fatigue endurance under very high-frequency loading (20 kHz). This material, called the gas diffusion layer (GDL), plays a major role in the overall performances of proton exchange membrane fuel cells (PEMFCs). The study of its physical-chemical properties is an on-going subject in the literature; nevertheless, no knowledge is available concerning the high-frequency fatigue endurance. A principal difficulty in carrying out ultrasonic fatigue tests on this material was to determine the dimensions of testing specimen to fit the resonance condition. This aspect was solved by modal numerical simulation: The testing specimen has been a combination of a low-strength steel frame (to facilitate the attachment to the ultrasonic machine and to increase the mass of the specimen), and the carbon fiber hourglass-shape profile. Under resonance condition, a stationary elastic wave is generated along the specimen that induces high stress at the neck section and high displacements at the ends. Results show that fatigue life was close to 3 × 108 cycles when the high Von Misses stress at the neck section was 170 MPa, whereas fatigue life attains the 4.5 × 109 cycles when stress decreases to 117 MPa. Crack initiation and propagation were analyzed, and conclusions were drawn concerning the fatigue endurance of these fiber carbon sheets under ultrasonic fatigue testing.

  18. Energy Absorption in Chopped Carbon Fiber Compression Molded Composites

    SciTech Connect

    Starbuck, J.M.

    2001-07-20

    In passenger vehicles the ability to absorb energy due to impact and be survivable for the occupant is called the ''crashworthiness'' of the structure. To identify and quantify the energy absorbing mechanisms in candidate automotive composite materials, test methodologies were developed for conducting progressive crush tests on composite plate specimens. The test method development and experimental set-up focused on isolating the damage modes associated with the frond formation that occurs in dynamic testing of composite tubes. Quasi-static progressive crush tests were performed on composite plates manufactured from chopped carbon fiber with an epoxy resin system using compression molding techniques. The carbon fiber was Toray T700 and the epoxy resin was YLA RS-35. The effect of various material and test parameters on energy absorption was evaluated by varying the following parameters during testing: fiber volume fraction, fiber length, fiber tow size, specimen width, profile radius, and profile constraint condition. It was demonstrated during testing that the use of a roller constraint directed the crushing process and the load deflection curves were similar to progressive crushing of tubes. Of all the parameters evaluated, the fiber length appeared to be the most critical material parameter, with shorter fibers having a higher specific energy absorption than longer fibers. The combination of material parameters that yielded the highest energy absorbing material was identified.

  19. BASIC PROPERTIES OF REFERENCE CROSSPLY CARBON-FIBER COMPOSITE

    SciTech Connect

    Corum, J.M.

    2001-01-11

    This report provides basic in-air property data and correlations-tensile, compressive, shear, tensile fatigue, and tensile creep-for a reference carbon-fiber composite being characterized as a part of the Durability of Carbon-Fiber Composites Project at Oak Ridge National Laboratory. The overall goal of the project, which is sponsored by the Department of Energy's Office of Advanced Automotive Materials and is closely coordinated with the Advanced Composites Consortium, is to develop durability-based design guidance for polymeric composites for automotive structural applications. The composite addressed here is a {+-}45{degree} crossply consisting of continuous Thornel T300 fibers in a Baydur 420 IMR urethane matrix. Basic tensile, compressive, and shear properties are tabulated for the temperature range from {minus}40 to 120 C. Fatigue response at room-temperature and 120 C are presented, and creep and creep rupture at room temperature only are reported. In all cases, two fiber orientations--0/90{degree} and {+-}45{degree}--relative to the specimen axes are addressed. The properties and correlations presented are interim in nature. They are intended as a baseline for planning a full durability test program on this reference composite.

  20. Characterization of low thermal conductivity PAN-based carbon fibers

    NASA Technical Reports Server (NTRS)

    Katzman, Howard A.; Adams, P. M.; Le, T. D.; Hemminger, Carl S.

    1992-01-01

    The microstructure and surface chemistry of eight low thermal conductivity (LTC) PAN-based carbon fibers were determined and compared with PAN-based fibers heat treated to higher temperatures. Based on wide-angle x ray diffraction, the LTC PAN fibers all appear to have a similar turbostratic structure with large 002 d-spacings, small crystallite sizes, and moderate preferred orientation. Limited small-angle x ray scattering (SAXS) results indicate that, with the exception of LTC fibers made by BASF, the LTC fibers do not have well developed pores. Transmission electron microscopy shows that the texture of the two LTC PAN-based fibers studied (Amoco T350/23X and /25X) consists of multiple sets of parallel, wavy, bent layers that interweave with each other forming a complex three dimensional network oriented randomly around the fiber axis. X ray photoelectron spectroscopy (XPS) analysis finds correlations between heat treated temperatures and the surface composition chemistry of the carbon fiber samples.

  1. Residual stress alleviation of aircraft metal structures reinforced with filamentary composites

    NASA Technical Reports Server (NTRS)

    Kelly, J. B.; June, R. R.

    1973-01-01

    Methods to eliminate or reduce residual stresses in aircraft metal structures reinforced by filamentary composites are discussed. Residual stress level reductions were achieved by modifying the manufacturing procedures used during adhesive bonding. The residual stress alleviation techniques involved various forms of mechanical constraint which were applied to the components during bonding. Nine methods were evaluated, covering a wide range in complexity. All methods investigated during the program affected the residual stress level. In general, residual stresses were reduced by 70 percent or more from the stress level produced by conventional adhesive bonding procedures.

  2. Metal-reinforced single implant mandibular overdenture retained by an attachment: a clinical report.

    PubMed

    Grageda, Edgar; Rieck, Bastian

    2014-01-01

    Results of studies have shown that a single implant mandibular overdenture significantly increases the satisfaction and quality of life of patients with edentulism. The single implant-retained overdenture has the additional advantage of being less expensive and invasive than a 2-implant supported overdenture but has a high incidence of fracture of the acrylic resin base at the point of the implant. The treatment, design, and fabrication of a metal-reinforced single-implant mandibular overdenture with the Locator attachment as a retention device is described.

  3. Capacitance improvement of supercapacitor active material based on activated carbon fiber working with a Li-ion containing electrolyte

    NASA Astrophysics Data System (ADS)

    Takamura, Tsutomu; Sato, Youh; Sato, Yuichi

    In an attempt to provide a favorable active material of Li + supercapacitor for HEV use, we modified the surface of an activated carbon fiber felt by coating with some transition metal oxides after mild-oxidation treatment. Major source of enhancing capacitance is attributed to be due to the nano-ionics mechanism proposed by Maier and coworkers. Cyclic voltammetry and constant current charge-discharge performance were examined for the surface modified samples in view of power capability. The oxides of Ag, Cu, Pd, and Sn were found effective to enhance the capacitance and high rate charge/discharge performance. The cycleability test was performed as well.

  4. Effect of reinforcement type and porosity on strength of metal matrix composite

    NASA Astrophysics Data System (ADS)

    Kulkarni, S. G.; Lal, Achchhe; Menghani, J. V.

    2016-05-01

    In the present work, experimental investigation and the numerical analysis are carried out for strength analysis of A356 alloy matrix composites reinforced with alumina, fly ash and hybrid particle composites. The combined strengthening effect of load bearing, Hall-Petch, Orowan, coefficient of thermal expansion mismatch and elastic modulus mismatch is studied for predicting accurate uniaxial stress-strain behavior of A356 based alloy matrix composite. The unit cell micromechanical approach and nine noded isoparametric finite element analysis (FEA) is used to investigate the yield failure load by considering material defect of porosity as fabrication errors in particulate composite. The Ramberg-Osgood approach is considered for the linear and nonlinear relationship between stress and strain of A356 based metal matrix composites containing different amounts of fly ash and alumina reinforcing particles. A numerical analysis of material porosity on the stress strain behavior of the composite is performed. The literature and experimental results exhibit the validity of this model and confirm the importance of the fly ash as the cheapest and low density reinforcement obtained as a waste by product in thermal power plants.

  5. Influence of thermal residual stress on behaviour of metal matrix composites reinforced with particles

    NASA Astrophysics Data System (ADS)

    Guzmán, R. E.; Hernández Arroyo, E.

    2016-02-01

    The properties of a metallic matrix composites materials (MMC's) reinforced with particles can be affected by different events occurring within the material in a manufacturing process. The existence of residual stresses resulting from the manufacturing process of these materials (MMC's) can markedly differentiate the curves obtained in tensile tests obtained from compression tests. One of the themes developed in this work is the influence of residual stresses on the mechanical behaviour of these materials. The objective of this research work presented is numerically estimate the thermal residual stresses using a unit cell model for the Mg ZC71 alloy reinforced with SiC particles with volume fraction of 12% (hot-forging technology). The MMC's microstructure is represented as a three dimensional prismatic cube-shaped with a cylindrical reinforcing particle located in the centre of the prism. These cell models are widely used in predicting stress/strain behaviour of MMC's materials, in this analysis the uniaxial stress/strain response of the composite can be obtained through the calculation using the commercial finite-element code.

  6. [Modification of activated carbon fiber for electro-Fenton degradation of phenol].

    PubMed

    Ma, Nan; Tian, Yao-Jin; Yang, Guang-Ping; Xie, Xin-Yuan

    2014-07-01

    Microwave-modified activated carbon fiber (ACF-1), nitric acid-modified activated carbon fiber (ACF-2), phosphoric acid-modified activated carbon fiber (ACF-3) and ammonia-modified activated carbon fiber (ACF-4) were successfully fabricated. The electro-Fenton catalytic activities of modified activated carbon fiber were evaluated using phenol as a model pollutant. H2O2 formation, COD removal efficiency and phenol removal efficiency were investigated compared with the unmodified activated carbon fiber (ACF-0). Results indicated that ACF-1 showed the best adsorption and electrocatalytic activity. Modification was in favor of the formation of H2O2. The performance of different systems on phenol degradation and COD removal were ACF-1 > ACF-3 > ACF-4 > ACF-2 > ACF-0 and ACF-1 > ACF-4 > ACF-3 > ACF-2 > ACF-0, respectively, which confirmed that electrocatalytic activities of modified activated carbon fiber were better than the unmodified. In addition, phenol intermediates were not the same while using different modified activated carbon fibers.

  7. Tensile Properties of Polyimide Composites Incorporating Carbon Nanotubes-Grafted and Polyimide-Coated Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Naito, Kimiyoshi

    2014-09-01

    The tensile properties and fracture behavior of polyimide composite bundles incorporating carbon nanotubes-grafted (CNT-grafted) and polyimide-coated (PI-coated) high-tensile-strength polyacrylonitrile (PAN)-based (T1000GB), and high-modulus pitch-based (K13D) carbon fibers were investigated. The CNT were grown on the surface of the carbon fibers by chemical vapor deposition. The pyromellitic dianhydride/4,4'-oxydianiline PI nanolayer coating was deposited on the surface of the carbon fiber by high-temperature vapor deposition polymerization. The results clearly demonstrate that CNT grafting and PI coating were effective for improving the Weibull modulus of T1000GB PAN-based and K13D pitch-based carbon fiber bundle composites. In addition, the average tensile strength of the PI-coated T1000GB carbon fiber bundle composites was also higher than that of the as-received carbon fiber bundle composites, while the average tensile strength of the CNT-grafted T1000GB, K13D, and the PI-coated K13D carbon fiber bundle composites was similar to that of the as-received carbon fiber bundle composites.

  8. Fracture Toughness of Carbon Fiber Composites Containing Various Fiber Sizings and a Puncture Self-Healing Thermoplastic Matrix

    NASA Technical Reports Server (NTRS)

    Cano, Roberto J.; Grimsley, Brian W.; Ratcliffe, James G.; Gordon, Keith L.; Smith, Joseph G.; Siochi, Emilie J.

    2015-01-01

    Ongoing efforts at NASA Langley Research Center (LaRC) have resulted in the identification of several commercially available thermoplastic resin systems which self-heal after ballistic impact and through penetration. One of these resins, polybutylene graft copolymer (PBg), was selected as a matrix for processing with unsized carbon fibers to fabricate reinforced composites for further evaluation. During process development, data from thermo-physical analyses was utilized to determine a processing cycle to fabricate laminate panels, which were analyzed by photo microscopy and acid digestion. The process cycle was further optimized based on these results to fabricate panels for mechanical property characterization. The results of the processing development effort of this composite material, as well as the results of the mechanical property characterization, indicated that bonding between the fiber and PBg was not adequate. Therefore, three sizings were investigated in this work to assess their potential to improve fiber/matrix bonding compared to previously tested unsized IM7 fiber. Unidirectional prepreg was made at NASA LaRC from three sized carbon fibers and utilized to fabricate test coupons that were tested in double cantilever beam configurations to determine GIc fracture toughness.

  9. A biomechanical analysis of decompression and reconstruction methods in the cervical spine. Emphasis on a carbon-fiber-composite cage.

    PubMed

    Shono, Y; McAfee, P C; Cunningham, B W; Brantigan, J W

    1993-11-01

    Biomechanical analysis of three different patterns of instability--that created by fifth and sixth cervical anterior discectomy, that created by one-level (fifth cervical) anterior corpectomy, and that created by two-level (fourth and fifth cervical) corpectomy--was performed in eighteen calf spines. Three types of anterior reconstruction--anterior iliac strut bone-grafting, use of an anterior carbon-fiber-composite cage packed with cancellous bone graft, as well as use of polymethylmethacrylate anteriorly--were cyclically tested in axial compression, torsion, and flexion-extension. Each of these types of reconstruction was also tested with supplemental posterior wire stabilization (the triple-wire technique of Bohlman). Regardless of the type of anterior instability, the carbon-fiber-reinforced cage packed with cancellous bone graft was more rigid than the iliac bone graft alone. The cage resulted in good stiffness in the axial compression and rotation tests and was the most rigid construct in the flexion-extension tests. The superior aspect of the polymethylmethacrylate constructs loosened at the bone-cement interface in eight of the twelve specimens during flexion-extension testing. The addition of the supplemental posterior wiring to the anterior constructs provided additional rigidity in flexion-extension testing.

  10. Treatment of Lignin Precursors to Improve their Suitability for Carbon Fibers: A Literature Review

    SciTech Connect

    Paul, Ryan; Naskar, Amit; Gallego, Nidia; Dai, Xuliang; Hausner, Andrew

    2015-04-17

    Lignin has been investigated as a carbon fiber precursor since the 1960s. Although there have been a number of reports of successful lignin-based carbon fiber production at the lab scale, lignin-based carbon fibers are not currently commercially available. This review will highlight some of the known challenges, and also the reported methods for purifying and modifying lignin to improve it as a precursor. Lignin can come from different sources (e.g. hardwood, softwood, grasses) and extraction methods (e.g. organosolv, kraft), meaning that lignin can be found with a diversity of purity and structure. The implication of these conditions on lignin as carbon fiber precursor is not comprehensively known, especially as the lignin landscape is evolving. The work presented in this review will help guide the direction of a project between GrafTech and ORNL to develop lignin carbon fiber technology, as part of a cooperative agreement with the DOE Advanced Manufacturing Office.

  11. A carbonyl iron/carbon fiber material for electromagnetic wave absorption.

    PubMed

    Youh, Meng-Jey; Wu, Hung-Chih; Lin, Wang-Hua; Chiu, Sheng-Cheng; Huang, Chien-Fa; Yu, Hsin-Chih; Hsu, Jen-Sung; Li, Yuan-Yao

    2011-03-01

    A carbonyl iron/carbon fiber material consisting of carbon fibers grown on micrometer-sized carbonyl iron sphere, was synthesized by chemical vapor deposition using a mixture of C2H2 and H2. The hollow-core carbon fibers (outer diameter: 140 nm and inner diameter: 40 nm) were composed of well-ordered graphene layers which were almost parallel to the long axis of the fibers. A composite (2 mm thick) consisting of the carbonyl iron/carbon fibers and epoxy resin demonstrated excellent electromagnetic (EM) wave absorption. Minimum reflection losses of -36 dB (99.95% of EM wave absorption) at 7.6 GHz and -32 dB (99.92% of EM wave absorption) at 34.1 GHz were achieved. The well-dispersed and network-like carbon fibers in the resin matrix affected the dielectric loss of the EM wave while the carbonyl iron affected the magnetic loss.

  12. TECHNICAL NOTE: Design and development of electromagnetic absorbers with carbon fiber composites and matching dielectric layers

    NASA Astrophysics Data System (ADS)

    Neo, C. P.; Varadan, V. K.

    2001-10-01

    Radar absorbing materials are designed and developed with carbon fibers and suitable matching layers. Complex permittivities of carbon fiber composite are predicted on the basis that the modulus of permittivity obeys a logarithmic law of mixtures and the dielectric loss tangents are related through a linear law of mixtures. Linear regression analysis performed on the data points provides the constants which are used to predict the effective permittivities of carbon fiber composite at different frequencies. Using the free space measurement system, complex permittivities of the lossy dielectric at different frequencies are obtained. These complex permittivities are used to predict the reflectivity of a thin lossy dielectric layer on carbon fiber composite substrate. The predicted results agree quite well with the measured data. It is interesting to note that the thin lossy dielectric layer, about 0.03 mm thick, has helped to reduce the reflectivity of the 5.2 mm thick carbon fiber composite considerably.

  13. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  14. Fabrication and fracture behavior of metallic fiber reinforced NiAl matrix composites

    SciTech Connect

    Chang, S.Y.; Lin, S.J.

    1997-07-01

    NiAl intermetallic is recently of considerable interest as the high temperature structure material because of its high melting point, high specific stiffness, better oxidation and creep resistance. However, the low-temperature brittleness of the NiAl intermetallic remained a main reason for its unpopularity for industrial applications. Composite ductile phase toughening approaches have been utilized by many researchers to improve the fracture toughness of intermetallics. In liquid metallurgy, pressure casting or infiltration of molten nickel aluminide into a preform is the usual method for the fabrication of nickel aluminide intermetallic composites. But generally, it is not useful for metallic reinforcements because of the drastic reactions between the molten nickel aluminide and the metallic preform, and the difficulty in sustaining the performance of the metallic preform at a high temperature. In solid metallurgy, this process is based on reactive powder metallurgy and hot pressing, hot extrusion and hot isostatic pressing (HIP). High processing temperature and pressure, generally at a temperature of at least 1,200 C, are necessary conditions for hot pressing, hot extrusion and HIP. Hence the processes require sophisticated manufacturing equipment and considerable energy and render the application of nickel aluminide intermetallic composites unpopular. Work on reactive hot pressing(RHP) at a low temperature near the melting point of aluminum is reconsidered again. Efforts indicated that by combining the spontaneous reaction of the electrically coated nickel film and the aluminum foils, and hot pressing at a temperature about 500 C lower than previously accomplished by HIP, would overcome the fabrication problem of NiAl intermetallic composites reinforced with the uniformly distributed metallic fibers.

  15. Phosphorus-doped graphitic carbon nitrides grown in situ on carbon-fiber paper: flexible and reversible oxygen electrodes.

    PubMed

    Ma, Tian Yi; Ran, Jingrun; Dai, Sheng; Jaroniec, Mietek; Qiao, Shi Zhang

    2015-04-01

    Flexible non-metal oxygen electrodes fabricated from phosphorus-doped graphitic carbon nitride nano-flowers directly grown on carbon-fiber paper exhibit high activity and stability in reversibly catalyzing oxygen reduction and evolution reactions, which is a result of N, P dual action, enhanced mass/charge transfer, and high active surface area. The performance is comparable to that of the state-of-the-art transition-metal, noble-metal, and non-metal catalysts. Remarkably, the flexible nature of these oxygen electrodes allows their use in folded and rolled-up forms, and directly as cathodes in Zn-air batteries, featuring low charge/discharge overpotential and long lifetime.

  16. Characterization of porous carbon fibers and related materials

    SciTech Connect

    Fuller, E.L. Jr.

    1996-07-15

    This program was geared to support the Fossil Energy Material Sciences Program with respect to several areas of interest in efficient production and utilization of energy. Carbon molecular sieves have great potential for economically purifying gases; i.e. removal of carbon dioxide from natural gas without having to resort to cryogenic techniques. Microporous carbons can be tailored to serve as adsorbents for natural gas in on-board storage in automotive applications, avoiding high pressures and heavy storage tanks. This program is a laboratory study to evaluate production methodologies and activation processes to produce porous carbons for specific applications. The Carbon Materials Technology Group of Oak Ridge National Laboratory (ORNL) is engaged in developmental programs to produce activated carbon fibers (ACF) for applications in fixed beds and/or flowing reactors engineering applications.

  17. [Adsorption kinetics of reactive dyes on activated carbon fiber].

    PubMed

    Li, Ying; Yue, Qin-Yan; Gao, Bao-Yu; Yang, Jing; Zheng, Yan

    2007-11-01

    The adsorption capability of activated carbon fiber (ACF) to four reactive dyes (reactive brilliant red K-2BP, reactive turquoise blue KN-G, reactive golden yellow K-3RP, reactive black KN-B) in aqueous solution was studied, and adsorption mechanism was focused on from kinetics point of view. The results show that the equilibrium adsorbing capacity (q(e)) of each dye increases with the addition of initial concentration or temperature. On the same condition, the order of q(e) is: reactive brilliant red > reactive golden yellow > reactive black > reactive turquoise blue. The adsorption processes follow a pseudo second-order kinetic rate equation, and the steric structure, size and polarity of dyes are important influence factors to initial adsorption rate. The adsorption activation energy of each dye is low (16.42, 3.56, 5.21, 26.38 kJ x mol(-1) respectively), which indicates that it belongs to physics adsorption.

  18. Apparatus and method for carbon fiber surface treatment

    DOEpatents

    Paulauskas, Felix L.; Sherman, Daniel M.

    2012-07-24

    An apparatus and method for enhancing the surface energy and/or surface chemistry of carbon fibers involves exposing the fibers to direct or indirect contact with atmospheric pressure plasma generated using a background gas containing at least some oxygen or other reactive species. The fiber may be exposed directly to the plasma, provided that the plasma is nonfilamentary, or the fiber may be exposed indirectly through contact with gases exhausting from a plasma discharge maintained in a separate volume. In either case, the process is carried out at or near atmospheric pressure, thereby eliminating the need for vacuum equipment. The process may be further modified by moistening the fibers with selected oxygen-containing liquids before exposure to the plasma.

  19. Apparatus and method for carbon fiber surface treatment

    DOEpatents

    Paulauskas, Felix L; Sherman, Daniel M

    2014-06-03

    An apparatus and method for enhancing the surface energy and/or surface chemistry of carbon fibers involves exposing the fibers to direct or indirect contact with atmospheric pressure plasma generated using a background gas containing at least some oxygen or other reactive species. The fiber may be exposed directly to the plasma, provided that the plasma is nonfilamentary, or the fiber may be exposed indirectly through contact with gases exhausting from a plasma discharge maintained in a separate volume. In either case, the process is carried out at or near atmospheric pressure, thereby eliminating the need for vacuum equipment. The process may be further modified by moistening the fibers with selected oxygen-containing liquids before exposure to the plasma.

  20. Morphological control of polypyrrole coatings electropolymerized onto carbon fibers

    SciTech Connect

    Wood, G.A.; Iroh, J.O.

    1995-12-31

    Polypyrrole coatings have been electropolymerized onto carbon fiber bundles. Several process parameters were varied, and their effect on the morphology and composition of the coatings was studied. The parameters that were varied included the choice of supporting electrolyte, the concentration of electrolyte, the concentration of pyrrole monomer, the applied constant voltage, and time. SEM micrographs of the coated samples revealed at least four distinct morphologies. EDAX analysis, elemental analysis, and infrared spectroscopy all confirmed that part of the supporting electrolyte was present in the coatings. In addition, the parametric variation showed that the type and concentration of the supporting electrolyte had the greatest influence on the resulting morphologies of the coatings. Later, mechanical properties will be examined.